Rheological behavior and constitutive equations of heterogeneous titanium-bearing molten slag

Science.gov (United States)

Jiang, Tao; Liao, De-ming; Zhou, Mi; Zhang, Qiao-yi; Yue, Hong-rui; Yang, Song-tao; Duan, Pei-ning; Xue, Xiang-xin

2015-08-01

Experimental studies on the rheological properties of a CaO-SiO2-Al2O3-MgO-TiO2-(TiC) blast furnace (BF) slag system were conducted using a high-temperature rheometer to reveal the non-Newtonian behavior of heterogeneous titanium-bearing molten slag. By measuring the relationships among the viscosity, the shear stress and the shear rate of molten slags with different TiC contents at different temperatures, the rheological constitutive equations were established along with the rheological parameters; in addition, the non-Newtonian fluid types of the molten slags were determined. The results indicated that, with increasing TiC content, the viscosity of the molten slag tended to increase. If the TiC content was less than 2wt%, the molten slag exhibited the Newtonian fluid behavior when the temperature was higher than the critical viscosity temperature of the molten slag. In contrast, the molten slag exhibited the non-Newtonian pseudoplastic fluid characteristic and the shear thinning behavior when the temperature was less than the critical viscosity temperature. However, if the TiC content exceeded 4wt%, the molten slag produced the yield stress and exhibited the Bingham and plastic pseudoplastic fluid behaviors when the temperature was higher and lower than the critical viscosity temperature, respectively. When the TiC content increased further, the yield stress of the molten slag increased and the shear thinning phenomenon became more obvious.

NEW TECHNOLOGY OF ASH AND SLAG CONCRETES

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PAVLENKO T. M.

2017-03-01

Full Text Available Summary. Purpose. Development of scientific-technical bases of manufacture and application of concrete on the basis of ash and slag mixes of thermal power plants. Methods. It is proposed a new technology of preparation of ash and slag concrete mixes. First the ash and slag mix is dispersed through the sieve with meshes 5 mm in a fine-grained fraction and slag. Then, in accordance with the composition of the concrete, obtained fine-grained fraction, slag, cement and tempering water are separately dosed into the mixer. Results. It is proven the high efficiency of the proposed technology of manufacture of ash and slag concretes. It is established that this technological solution allows to increase the strength of concrete by 20...30%, and in the preparation of full-strength concrete to reduce the cement consumption by 15...20%. Scientific novelty. It is developed the new technology of ash and slag mixes application. The concrete mix on the basis of ash and slag mix has an optimal particle size distribution, which ensures the best compaction and, accordingly, the greatest strength of ash and slag concrete with the given cement consumption. Practical significance. The research results promote the mass application of ash and slag mixes of thermal power plants in construction, obtaining of products from the proposed concretes of low cost with high physical-mechanical properties. Conclusion. It is proven the high efficiency of the proposed technology of production of ash and slag concretes. It is established that this technological solution allows increasing concrete strength, and obtaining full-strength concrete to reduce cement consumption. The extensive application of such concrete in construction makes it possible to solve the problem of aggregates for concrete, promotes recycling of TPP waste and consequently the protection of the environment.

Construction material properties of slag from the high temperature arc gasification of municipal solid waste.

Science.gov (United States)

Roessler, Justin G; Olivera, Fernando D; Wasman, Scott J; Townsend, Timothy G; McVay, Michael C; Ferraro, Christopher C; Blaisi, Nawaf I

2016-06-01

Slag from the high temperature arc gasification (HTAG) of municipal solid waste (MSW) was tested to evaluate its material properties with respect to use as a construction aggregate. These data were compared to previously compiled values for waste to energy bottom ash, the most commonly produced and beneficially used thermal treatment residue. The slag was tested using gradations representative of a base course and a course aggregate. Los Angeles (LA) abrasion testing demonstrated that the HTAG slag had a high resistance to fracture with a measured LA loss of 24%. Soundness testing indicated a low potential for reactivity and good weathering resistance with a mean soundness loss of 3.14%. The modified Proctor compaction testing found the slag to possess a maximum dry density (24.04kN/m(3)) greater than conventionally used aggregates and WTE BA. The LBR tests demonstrated a substantial bearing capacity (>200). Mineralogical analysis of the HTAG suggested the potential for self cementing character which supports the elevated LBR results. Preliminary material characterization of the HTAG slag establishes potential for beneficial use; larger and longer term studies focusing on the material's possibility for swelling and performance at the field scale level are needed. Copyright © 2016 Elsevier Ltd. All rights reserved.

High-Temperatures Rheometric Analysis Of Selected Heterogeneous Slag Systems

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Migas P.

2015-06-01

Full Text Available It is known that the dynamic viscosity coefficient of slag – with an increased titanium compounds content in the reducing conditions of the blast furnace - may rapidly change. The products of the reduction reaction, precipitation and separation of titanium compounds are responsible for the thickening effect of the slag and the problems of permeability of blast furnace, causing anomalies in the dipping zone. The presence of solid components (particles in the melts determines the rheological character of the entire system. Identifying the rheological character of semi-solid slag systems provides opportunities for the development of mathematical modeling of liquid phase flows in a dripping zone of the blast furnace, allowing e.g to indentify the unstable parts of a metallurgical aggregate.

Study on cementitious properties of steel slag

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Zhu G.

2013-01-01

Full Text Available The converter steel slag chemical and mineral components in China’s main steel plants have been analysed in the present paper. The electronic microscope, energy spectrum analysis, X-ray diffraction analysis confirmed the main mineral compositions in the converter slag. Converter slag of different components were grounded to obtain a powder with specific surface area over 400m2/kg, making them to take place some part of the cement in the concrete as the admixture and carry out the standard tests. The results indicate that the converter slag can be used as cementitious materials for construction. Furthermore, physical mechanic and durability tests on the concrete that certain amount of cement be substituted by converter steel slag powder from different steel plants are carried out, the results show that the concrete with partial substitution of steel slag powder has the advantages of higher later period strength, better frost resistance, good wear resistance and lower hydration heat, etc. This study can be used as the technical basis for “Steel Slag Powder Used For Cement And Concrete”, “Steel Slag Portland Cement”, “Low Heat Portland Steel Slag Cement”, “Steel Slag Road Cement” in China, as well as a driving force to the works of steel slag utilization with high-value addition, circular economy, energy conservation and discharge reduction in the iron and steel industry.

Chemical durability of slag produced by thermal plasma melting of low-level miscellaneous solid wastes. Effects of slag composition

International Nuclear Information System (INIS)

Amakawa, Tadashi; Yasui, Shinji

2001-01-01

Low-level radioactive miscellaneous solid wastes are generated from commercial operation of nuclear power plants and will be generated from decommissioning of nuclear power plants in future. Static leaching tests were carried out in deionized water of 10degC on slag obtained by thermal plasma melting of simulating materials of the miscellaneous solids wastes with surrogate elements of radionuclides. It is found that logarithm of normalized elemental mass loss from the slag is proportional to the basicity represented by mole fractions of main structural oxides of the slag, such as SiO 2 , Al 2 O 3 , CaO, FeO and MgO. The range of static leaching rates from the slag is determined based on the above results and the basicity range of the miscellaneous solid wastes. Then we compared the leaching rates form the slag and from high level waste glasses. On these grounds, we concluded that the slag obtained by thermal plasma melting of miscellaneous solid wastes can stabilize radio-nuclides in it by no means inferior to the high level waste glasses. (author)

Design and evaluation of a heat recuperator for steel slags

International Nuclear Information System (INIS)

Gutiérrez Trashorras, Antonio J.; Álvarez, Eduardo Álvarez; Río González, José Luis; Suarez Cuesta, José Manuel; Bernat, Jorge Xiberta

2013-01-01

New techniques for emissions reduction and energy efficiency are important challenges of the steel industry. Although great advantages have been reached in these fields, there are still new opportunities. One of them is the possible development of systems to recover energy from slags. The recent policies that encourage the use of renewable and alternative energies determine a favorable scenario for the development of new techniques of heat recovering. In this context, this article presents a new heat recuperation system for the slags produced in the factories of Arcelor–Mittal in Asturias (Spain) and study in detail the design of an innovative slags heat exchanger. To adjust its performance and to determine the influence of the geometric and flow design parameters, the heat exchanger has been simulated using numerical analysis software (CFD). -- Highlights: • A new design of a heat recuperator for slags energy recovery is presented. • The effects of the design parameters have been studied with a numerical model. • Refractory materials with high thermal conductivity improve heat recuperation

Thermodynamic modelling of alkali-activated slag cements

International Nuclear Information System (INIS)

Myers, Rupert J.; Lothenbach, Barbara; Bernal, Susan A.; Provis, John L.

2015-01-01

Highlights: • A thermodynamic modelling analysis of alkali-activated slag cements is presented. • Thermodynamic database describes zeolites, alkali carbonates, C–(N–)A–S–H gel. • Updated thermodynamic model for Mg–Al layered double hydroxides. • Description of phase assemblages in Na 2 SiO 3 - and Na 2 CO 3 -activated slag cements. • Phase diagrams for NaOH-activated and Na 2 SiO 3 -activated slag cements are simulated. - Abstract: This paper presents a thermodynamic modelling analysis of alkali-activated slag-based cements, which are high performance and potentially low-CO 2 binders relative to Portland cement. The thermodynamic database used here contains a calcium (alkali) aluminosilicate hydrate ideal solid solution model (CNASH-ss), alkali carbonate and zeolite phases, and an ideal solid solution model for a hydrotalcite-like Mg–Al layered double hydroxide phase. Simulated phase diagrams for NaOH- and Na 2 SiO 3 -activated slag-based cements demonstrate the high stability of zeolites and other solid phases in these materials. Thermodynamic modelling provides a good description of the chemical compositions and types of phases formed in Na 2 SiO 3 -activated slag cements over the most relevant bulk chemical composition range for these cements, and the simulated volumetric properties of the cement paste are consistent with previously measured and estimated values. Experimentally determined and simulated solid phase assemblages for Na 2 CO 3 -activated slag cements were also found to be in good agreement. These results can be used to design the chemistry of alkali-activated slag-based cements, to further promote the uptake of this technology and valorisation of metallurgical slags

Industrial Tests to Modify Molten Copper Slag for Improvement of Copper Recovery

Science.gov (United States)

Guo, Zhengqi; Zhu, Deqing; Pan, Jian; Zhang, Feng; Yang, Congcong

2018-04-01

In this article, to improve the recovery of copper from copper slag by flotation process, industrial tests of the modification process involving addition of a composite additive into molten copper slag were conducted, and the modified slag was subjected to the flotation process to confirm the modification effect. The phase evolution of the slag in the modification process was revealed by thermodynamic calculations, x-ray diffraction, optical microscopy and scanning electron microscopy. The results show that more copper was transformed and enriched in copper sulfide phases. The magnetite content in the modified slag decreased, and that of "FeO" increased correspondingly, leading to a better fluidity of the molten slag, which improved the aggregation and growth of fine particles of the copper sulfide minerals. Closed-circuit flotation tests of the original and modified slags were conducted, and the results show that the copper recovery increased obviously from 69.15% to 73.38%, and the copper grade of concentrates was elevated slightly from 20.24% to 21.69%, further confirming that the industrial tests of the modification process were successful. Hence, the modification process has a bright future in industrial applications for enhancing the recovery of copper from the copper slag.

Environmental and Geotechnical Assessment of the Steel Slags as a Material for Road Structure

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Wojciech Sas

2015-07-01

Full Text Available Slags are the final solid wastes from the steel industry. Their production from waste and associated materials is a proper implementation of the basic objectives and principles of the waste management. This study aims to investigate the chemical and selected significant geotechnical parameters of steel slag as the alternative materials used in road construction. These investigations are strongly desired for successful application in engineering. Young’s modules E, and resilient modules Mr showed that their values corresponding with requirements for subbase (principal or auxiliary and riding surface as well. Tested mechanical properties were conducted in soaked and un-soaked (optimal moisture content conditions. The designated high content of chromium and zinc are strongly associated with the internal crystal structure of steel slag. The results do not lead to threats when they are applied in roads’ structures. Mechanical characterization was obtained by performing California bearing ratio (CBR tests for steel slag in fixed compaction and moisture content conditions. Moreover, cyclic loading of steel slag was conducted with the application of cyclic California bearing ratio (cCBR apparatus to characterization of this material as a controlled low-strength material. Finally, field studies that consist of static load plate VSS tests were presented.

Environmental and Geotechnical Assessment of the Steel Slags as a Material for Road Structure.

Science.gov (United States)

Sas, Wojciech; Głuchowski, Andrzej; Radziemska, Maja; Dzięcioł, Justyna; Szymański, Alojzy

2015-07-30

Slags are the final solid wastes from the steel industry. Their production from waste and associated materials is a proper implementation of the basic objectives and principles of the waste management. This study aims to investigate the chemical and selected significant geotechnical parameters of steel slag as the alternative materials used in road construction. These investigations are strongly desired for successful application in engineering. Young's modules E , and resilient modules M r showed that their values corresponding with requirements for subbase (principal or auxiliary) and riding surface as well. Tested mechanical properties were conducted in soaked and un-soaked (optimal moisture content) conditions. The designated high content of chromium and zinc are strongly associated with the internal crystal structure of steel slag. The results do not lead to threats when they are applied in roads' structures. Mechanical characterization was obtained by performing California bearing ratio (CBR) tests for steel slag in fixed compaction and moisture content conditions. Moreover, cyclic loading of steel slag was conducted with the application of cyclic California bearing ratio (cCBR) apparatus to characterization of this material as a controlled low-strength material. Finally, field studies that consist of static load plate VSS tests were presented.

Acid slag injection into the blast furnace tuyere zone

Energy Technology Data Exchange (ETDEWEB)

Tervola, K.; Haerkki, J.

1996-12-31

The possibility of acid slag injection and its effect on the slag formation and on the melting behaviour of the charge materials are studied in the present work. The work is partly based on the literature evaluating the slag formation, slag properties and the basic slag injection. The possibility of acid slag injection is first examined by studying changes in the composition of the primary slag if the share of the acid slag component (Kostamus pellet/RR) of the charge material is lowered. Phase diagrams and viscosity charts are used to evaluate the viscosity, and solidus/liquids temperature in the slag phase. The share of the slag phase of the pellet is evaluated by calculating the amount of the acid slag injection. The injection rate of some injectants is also examined. The primary slag formed of the sinter and the coke ash is in liquid form and its viscosity is close to the viscosity of the blast furnace slag. It is possible that the liquid slag phase can be formed in the blast furnace without the presence of the acid pellet because the melting point and the viscosity of the slag is lowered by alkalies, sulfur and the dissolved ironoxide of the slag. If high SiO{sub 2} content materials alone are used for injection there is a risk that the slag phase of the tuyere zone becomes too viscous. Olivine and some iron containing components such as fayalite are possible injection material. More information is needed to evaluate the effect of acid slag injection on the operation of the blast furnace. (orig.) (14 refs.)

Acid slag injection into the blast furnace tuyere zone

Energy Technology Data Exchange (ETDEWEB)

Haerkki, J.; Tervola, K. [Oulu Univ. (Finland). Dept. of Process Engineering

1996-12-31

The possibility of acid slag injection and its effect on the slag formation and on the melting behaviour of the charge materials are studied in the present work. The work is partly based on the literature evaluating the slag formation, slag properties and the basic slag injection. The possibility of acid slag injection is first examined by studying changes in the composition of the primary slag if the share of the acid slag component (Kostamus pellet/RR) of the charge material is lowered. Phase diagrams and viscosity charts are used to evaluate the viscosity, and solidus/liquidus temperature in the slag phase. The share of the slag phase of the pellet is evaluated by calculating the amount of the acid slag injection. The injection rate of some injectants is also examined. The primary slag formed of the sinter and the coke ash is in liquid form and its viscosity is close to the viscosity of the blast furnace slag. It is possible that the liquid slag phase can be formed in the blast furnace without the presence of the acid pellet because the melting point and the viscosity of the slag is lowered by alkalies, sulfur and the dissolved ironoxide of the slag. If high SiO{sub 2} content materials alone are used for injection there is a risk that the slag phase of the tuyere zone becomes too viscous. Olivine and some iron containing components such as fayalite are possible injection material. More information is needed to evaluate the effect of acid slag injection on the operation of the blast furnace. (orig.) SULA 2 Research Programme; 2 refs.

Acid slag injection into the blast furnace tuyere zone

Energy Technology Data Exchange (ETDEWEB)

Haerkki, J; Tervola, K [Oulu Univ. (Finland). Dept. of Process Engineering

1997-12-31

The possibility of acid slag injection and its effect on the slag formation and on the melting behaviour of the charge materials are studied in the present work. The work is partly based on the literature evaluating the slag formation, slag properties and the basic slag injection. The possibility of acid slag injection is first examined by studying changes in the composition of the primary slag if the share of the acid slag component (Kostamus pellet/RR) of the charge material is lowered. Phase diagrams and viscosity charts are used to evaluate the viscosity, and solidus/liquidus temperature in the slag phase. The share of the slag phase of the pellet is evaluated by calculating the amount of the acid slag injection. The injection rate of some injectants is also examined. The primary slag formed of the sinter and the coke ash is in liquid form and its viscosity is close to the viscosity of the blast furnace slag. It is possible that the liquid slag phase can be formed in the blast furnace without the presence of the acid pellet because the melting point and the viscosity of the slag is lowered by alkalies, sulfur and the dissolved ironoxide of the slag. If high SiO{sub 2} content materials alone are used for injection there is a risk that the slag phase of the tuyere zone becomes too viscous. Olivine and some iron containing components such as fayalite are possible injection material. More information is needed to evaluate the effect of acid slag injection on the operation of the blast furnace. (orig.) SULA 2 Research Programme; 2 refs.

Uranium in ancient slag from Rajasthan

International Nuclear Information System (INIS)

Pradeepkumar, T.B.; Fahmi, Sohail; Sharma, S.K.

2008-01-01

Anomalous radioactivity was recorded in two ancient slag dumps spread on the surface near Bansda (24 deg 35'N lat., 70 deg 09'E long.) and Dhavadiya (24 deg 30'N lat., 70 deg 05'E long.) villages, Udaipur District, Rajasthan. The slag, with a range of high to low radioactivity levels, is the remnant of ancient smelting in the area, probably for copper. Six samples showing low radioactivity in Bansda contain an average of 0.030% U 3 O 8 , while five moderately radioactive samples analysed contain 0.225% U 3 O 8 and four highly radioactive samples analysed contain 1.15% U 3 O 8 . The 15 samples contain on an average 0.627% copper, 719 ppm zinc, 329 ppm cobalt and 133 ppm vanadium. Fifteen samples from Dhavadiya slag assayed on an average contain 0.040% U 3 O 8 , 0.297% Cu, 292 ppm Zn and 250 ppm Co. The extent of crystallization seen in the slag is intriguing because an over-cooled melt generally forms glass. The high rate of crystal formation may be attributed to high amounts of volatiles, particularly CO 2 and SO 4 , released during the breakdown of limestone (added as flux during smelting) and sulphide minerals in the ore. The high order of radioactivity recorded in the slags of Bansda and Dhavadiya points to the presence of ore-grade uranium concentration associated with sulphide mineralization in the vicinity of the basement Banded Gneissic Complex, intrusive granites and the cover sequence of the Bhinder basin. (author)

Preparation of novel ceramics with high CaO content from steel slag

International Nuclear Information System (INIS)

Zhao, Lihua; Li, Yu; Zhou, Yuanyuan; Cang, Daqiang

2014-01-01

Highlights: • Efficiently utilize such solid waste with high CaO content. • A novel ceramics was put forward by traditional ceramic process. • The novel ceramics attained high strength. • Sintering mechanisms of the novel ceramics were discussed. - Abstract: Steel slag, an industrial waste discharged from steelmaking process, cannot be extensively used in traditional aluminosilicate based ceramics manufacturing for its high content of calcium oxide. In order to efficiently utilize such solid waste, a method of preparing ceramics with high CaO content was put forward. In this paper, steel slag in combination with quartz, talcum, clay and feldspar was converted to a novel ceramic by traditional ceramic process. The sintering mechanism, microstructure and performances were studied by scanning electron microscope (SEM), X-ray diffraction (XRD) techniques, combined experimenting of linear shrinkage, water absorption and flexural strength. The results revealed that all crystal phases in the novel ceramic were pyroxene group minerals, including diopsite ferrian, augite and diopsite. Almost all raw materials including quartz joined the reaction and transformed into pyroxene or glass phase in the sintering process, and different kinds of clays and feldspars had no impact on the final crystal phases. Flexural strength of the ceramic containing 40 wt.% steel slag in raw materials can reach 143 MPa at sintering temperature of 1210 °C and its corresponding water absorption, weight loss, linear shrinkage were 0.02%, 8.8%, 6.0% respectively. Pyroxene group minerals in ceramics would contribute to the excellent physical and mechanical properties

Mechanism of Selenium Loss in Copper Slag

Science.gov (United States)

Desai, Bhavin; Tathavadkar, Vilas; Basu, Somnath

2018-03-01

During smelting of copper sulfide concentrate, selenium is distributed between silica-saturated iron-silicate slag and copper-iron sulfide matte. The recovery coefficients of selenium between slag and matte were determined as a function of the initial concentration of selenium at 1523 K (1250 °C) under an inert atmosphere in a vertical tubular furnace. The initial concentration of selenium was varied by the addition of metallic selenium as well as selenium dioxide to the mixture of slag and matte. Analysis of the results indicated high affinity of selenium for matte. The apparent loss of selenium with the slag was attributed to the presence of selenium-enriched matte particles entrapped in the slag, rather than dissolved SeO2. The mechanisms proposed by previous investigators were discussed and also compared with the results of the present investigation.

Mechanism of Selenium Loss in Copper Slag

Science.gov (United States)

Desai, Bhavin; Tathavadkar, Vilas; Basu, Somnath

2018-06-01

During smelting of copper sulfide concentrate, selenium is distributed between silica-saturated iron-silicate slag and copper-iron sulfide matte. The recovery coefficients of selenium between slag and matte were determined as a function of the initial concentration of selenium at 1523 K (1250 °C) under an inert atmosphere in a vertical tubular furnace. The initial concentration of selenium was varied by the addition of metallic selenium as well as selenium dioxide to the mixture of slag and matte. Analysis of the results indicated high affinity of selenium for matte. The apparent loss of selenium with the slag was attributed to the presence of selenium-enriched matte particles entrapped in the slag, rather than dissolved SeO2. The mechanisms proposed by previous investigators were discussed and also compared with the results of the present investigation.

Stabilization of Black Cotton Soil Using Micro-fine Slag

Science.gov (United States)

Shukla, Rajesh Prasad; Parihar, Niraj Singh

2016-09-01

This work presents the results of laboratory tests conducted on black cotton soil mixed with micro-fine slag. Different proportions of micro-fine slag, i.e., 3, 6, 9, 12 and 15 % were mixed with the black cotton soil to improve soil characteristics. The improvement in the characteristics of stabilized soil was assessed by evaluating the changes in the physical and strength parameters of the soil, namely, the Atterberg limits, free swell, the California Bearing Ratio (CBR), compaction parameters and Unconfined Compressive Strength (UCS). The mixing of micro-fine slag decreases the liquid limit, plasticity index and Optimum Moisture Contents (OMC) of the soil. Micro-fine slag significantly increases the plastic limit, UCS and CBR of the soil up to 6-7 % mixing, but mixing of more slag led to decrease in the UCS and CBR of the soil. The unsoaked CBR increased by a substantial amount unlike soaked CBR value. The swell potential of the soil is reduced from medium to very low. The optimum amount of micro-fine slag is found to be approximately 6-7 % by the weight of the soil.

EPR as a tool for studying slags and slag-like systems

Energy Technology Data Exchange (ETDEWEB)

Slezak, A.; Lech, J. [Institute of Physics, Technical University of Czestochowa, Czestochowa (Poland)

1997-12-31

Results of possible applications of the EPR method for studying of steelwork slags properties and sintering processes involving some slag components are presented. Comparative experimental studies have been carried out at X-band both industrial slags and synthetic slag-like systems obtained by sintering mixtures of pure reagents of Ca-Al{sub 2}O{sub 3}-Fe{sub 2}O{sub 3} phase diagram. Tests of evolution of EPR spectra during sintering process have also been done, including sintering row mixtures currently used in cement industry. EPR spectra of Mn{sup 2+} ions, which have been observed quite resolved in nearly all studied samples, have been established very useful for studying kinetics of sintering process in systems involving the slags and components of the CaO-Al{sub 2}O{sub 3}-SiO{sub 2} diagram. (author). 20 refs, 5 figs, 1 tab.

The effect of steel slag as a coarse aggregate and Sinabung volcanic ash a filler on high strength concrete

Science.gov (United States)

Karolina, R.; Putra, A. L. A.

2018-02-01

The Development of concrete technology is continues to grow. The requisite for efficient constructions that are often viewed in terms of concrete mechanical behavior, application on the field, and cost estimation of implementation increasingly require engineers to optimize construction materials, especially for concrete materials. Various types of concrete have now been developed according to their needs, such as high strength concrete. On high strength concrete design, it is necessary to consider several factors that will affect the reach of the quality strength, Those are cement, water cement ratio (w/c), aggregates, and proper admixture. In the use of natural mineral, it is important for an engineer to keep an eye on the natural conditions that have been explored. So the selection of aggregates as possible is a material that is not causing nature destruction. On this experiment the use of steel slag from PT.Growth Sumatra Industry as a substitute of coarse and fine aggregate, and volcanic ash of mount Sinabung as microsilka in concrete mixture substituted to create high strength concrete that is harmless for the environment. The use of mount sinabung volcanic ash as microsilika coupled with the use of Master Glenium Sky 8614 superplasticizer. This experiment intend to compare high strength concrete based slag steel as the main constituent aggregates and high strength concrete with a conventional mixture. The research result for 28 days old concrete shows that conventional concrete compressive strength is 67.567 MPa, slag concrete 75.958 Mpa, conventional tensile strength 5.435 Mpa while slag concrete 5.053 Mpa, conventional concrete bending strength 44064.96 kgcm while concrete slag 51473.94 kgcm and modulus of conventional concrete fracture 124.978 kg / cm2 while slag concrete 145.956 kg / cm2. Both concrete slump values shows similar results due to the use of superplasticizer.

Study on the ratio and properties of the slurry of light insulation masonry with volcanic slag

Science.gov (United States)

Liguang, Xiao; Dawei, Jiang

2017-12-01

Volcanic slag is a kind of natural high quality porous material, and it has a good thermal insulation effect, and it is an extremely rich natural resource. Therefore, this paper adopts the natural volcanic slag as the aggregate to build the insulation mortar mix design for the slag masonry, and tests the related performance of the mortar. The results show that adopts natural volcanic slag as the aggregate and the cement use fly ash to replace, and the appropriate uniform sealing pores were introduced into the mortar mix. The performance of the manufactured products can meet the requirements of JC/T890. The coefficient of thermal conductivity of lightweight masonry mortar is less than 0.14W/(m•K), and the frost resistance is greater than 100 times, and it is with a low price.

Recovery of metal values from copper slag and reuse of residual secondary slag.

Science.gov (United States)

Sarfo, Prince; Das, Avimanyu; Wyss, Gary; Young, Courtney

2017-12-01

Resource and environmental factors have become major forces in mining and metallurgy sectors driving research for sustainability purposes. The concept of zero-waste processing has been gaining ground readily. The scant availability of high quality raw materials has forced the researchers to shift their focus to recycling while the exceedingly stringent environmental regulations have forced researchers to explore new frontiers of minimizing/eliminating waste generation. The present work is aimed at addressing both aspects by employing recycling to generate wealth from copper slag and producing utilizable materials at the same time thus restoring the ecosystem. Copper slag was characterized and processed. The pyro-metallurgical processing prospects to generate utilizable materials were arrived at through rigorous thermodynamic analysis. Carbothermal reduction at elevated temperature (near 1440°C) helped recover a majority of the metal values (e.g., Fe, Cu and Mo) into the iron-rich alloy product which can be a feed material for steel making. On the other hand, the non-metallic residue, the secondary slag, can be used in the glass and ceramic industries. Reduction time and temperature and carbon content were shown to be the most important process variables for the reaction which were optimized to identify the most favored operating regime that maximizes the metal recovery and simultaneously maximizes the hardness of the secondary slag and minimizes its density, the two major criteria for the secondary slag product to be utilizable. The flux addition level was shown to have relatively less impact on the process performance if these are maintained at an adequate level. The work established that the copper slag, a waste material, can be successfully processed to generate reusable products through pyrometallurgical processing. Copyright © 2017 Elsevier Ltd. All rights reserved.

SLAG CHARACTERIZATION AND REMOVAL USING PULSE DETONATION TECHNOLOGY DURING COAL GASIFICATION

Energy Technology Data Exchange (ETDEWEB)

DR. DANIEL MEI; DR. JIANREN ZHOU; DR. PAUL O. BINEY; DR. ZIAUL HUQUE

1998-07-30

Pulse detonation technology for the purpose of removing slag and fouling deposits in coal-fired utility power plant boilers offers great potential. Conventional slag removal methods including soot blowers and water lances have great difficulties in removing slags especially from the down stream areas of utility power plant boilers. The detonation wave technique, based on high impact velocity with sufficient energy and thermal shock on the slag deposited on gas contact surfaces offers a convenient, inexpensive, yet efficient and effective way to supplement existing slag removal methods. A slight increase in the boiler efficiency, due to more effective ash/deposit removal and corresponding reduction in plant maintenance downtime and increased heat transfer efficiency, will save millions of dollars in operational costs. Reductions in toxic emissions will also be accomplished due to reduction in coal usage. Detonation waves have been demonstrated experimentally to have exceptionally high shearing capability, important to the task of removing slag and fouling deposits. The experimental results describe the parametric study of the input parameters in removing the different types of slag and operating condition. The experimental results show that both the single and multi shot detonation waves have high potential in effectively removing slag deposit from boiler heat transfer surfaces. The results obtained are encouraging and satisfactory. A good indication has also been obtained from the agreement with the preliminary computational fluid dynamics analysis that the wave impacts are more effective in removing slag deposits from tube bundles rather than single tube. This report presents results obtained in effectively removing three different types of slag (economizer, reheater, and air-heater) t a distance of up to 20 cm from the exit of the detonation tube. The experimental results show that the softer slags can be removed more easily. Also closer the slag to the exit of

Decontamination of metals by melt refinings/slagging: An annotated bibliography

International Nuclear Information System (INIS)

Mizia, R.E.; Worcester, S.A.; Twidwell, L.G.; Paolini, D.J.; Weldon, T.A.

1993-07-01

As the number of nuclear installations undergoing decontamination and decommissioning (D ampersand D) increases, current radioactive waste storage space is consumed and establishment of new waste storage areas becomes increasingly difficult, the problem of handling and storing radioactive scrap metal (RSM) gains increasing importance in the DOE Environmental Restoration and Waste Management Program. To alleviate present and future waste storage problems, Westinghouse Idaho Nuclear Company (WINCO) is managing a program for the recycling of RSM for beneficial use within the DOE complex. As part of that effort, Montana Tech has been awarded a contract to help optimize melting and refining technology for the recycling of stainless steel RSM. The scope of the Montana Tech program includes a literature survey, a decontaminating slag design study, small scale melting studies to determine optimum slag compositions for removal of radioactive contaminant surrogates, analysis of preferred melting techniques, and coordination of large scale melting demonstrations (100--500 lbs) to be conducted at selected facilities. The program will support recycling and decontaminating stainless steel RSM for use in waste canisters for Idaho Waste Immobilization Facility densified high level waste. This report is the result of the literature search conducted to establish a basis for experimental melt/slag program development

Decontamination of metals by melt refinings/slagging: An annotated bibliography

Energy Technology Data Exchange (ETDEWEB)

Mizia, R.E. [ed.; Worcester, S.A.; Twidwell, L.G.; Paolini, D.J.; Weldon, T.A.

1993-07-01

As the number of nuclear installations undergoing decontamination and decommissioning (D&D) increases, current radioactive waste storage space is consumed and establishment of new waste storage areas becomes increasingly difficult, the problem of handling and storing radioactive scrap metal (RSM) gains increasing importance in the DOE Environmental Restoration and Waste Management Program. To alleviate present and future waste storage problems, Westinghouse Idaho Nuclear Company (WINCO) is managing a program for the recycling of RSM for beneficial use within the DOE complex. As part of that effort, Montana Tech has been awarded a contract to help optimize melting and refining technology for the recycling of stainless steel RSM. The scope of the Montana Tech program includes a literature survey, a decontaminating slag design study, small scale melting studies to determine optimum slag compositions for removal of radioactive contaminant surrogates, analysis of preferred melting techniques, and coordination of large scale melting demonstrations (100--500 lbs) to be conducted at selected facilities. The program will support recycling and decontaminating stainless steel RSM for use in waste canisters for Idaho Waste Immobilization Facility densified high level waste. This report is the result of the literature search conducted to establish a basis for experimental melt/slag program development.

Applicability of slags as waste forms for hazardous waste

International Nuclear Information System (INIS)

Bates, J.K.; Buck, E.C.; Dietz, N.L.; Wronkiewicz, D.J.; Feng, X.; Whitworth, C.; Filius, K.; Battleson, D.

1994-01-01

Slags, which are a combination of glassy and ceramic phases, were produced by the Component Development and Integration Facility, using a combination of soil and metal feeds. The slags were tested for durability using accelerated test methods in both water vapor and liquid water for time periods up to 179 days. The results indicated that under both conditions there was little reaction of the slag, in terms of material released to solution, or the reaction of the slag to form secondary mineral phases. The durability of the slags tested exceeded that of current high-level nuclear glass formulations and are viable materials, for waste disposal

Experimental Study on the Utilization of Fine Steel Slag on Stabilizing High Plastic Subgrade Soil

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Hussien Aldeeky

2017-01-01

Full Text Available The three major steel manufacturing factories in Jordan dump their byproduct, steel slag, randomly in open areas, which causes many environmental hazardous problems. This study intended to explore the effectiveness of using fine steel slag aggregate (FSSA in improving the geotechnical properties of high plastic subgrade soil. First soil and fine steel slag mechanical and engineering properties were evaluating. Then 0%, 5%, 10%, 15%, 20%, and 25% dry weight of soil of fine steel slag (FSSA were added and mixed into the prepared soil samples. The effectiveness of the FSSA was judged by the improvement in consistency limits, compaction, free swell, unconfined compression strength, and California bearing ratio (CBR. From the test results, it is observed that 20% FSSA additives will reduce plasticity index and free swell by 26.3% and 58.3%, respectively. Furthermore, 20% FSSA additives will increase the unconfined compressive strength, maximum dry density, and CBR value by 100%, 6.9%, and 154%. By conclusion FSSA had a positive effect on the geotechnical properties of the soil and it can be used as admixture in proving geotechnical characteristics of subgrade soil, not only solving the waste disposal problem.

HCl removal using cycled carbide slag from calcium looping cycles

International Nuclear Information System (INIS)

Xie, Xin; Li, Yingjie; Wang, Wenjing; Shi, Lei

2014-01-01

Highlights: • Cycled carbide slag from calcium looping cycles is used to remove HCl. • The optimum temperature for HCl removal of cycled carbide slag is 700 °C. • The presence of CO 2 restrains HCl removal of cycled carbide slag. • CO 2 capture conditions have important effects on HCl removal of cycled carbide slag. • HCl removal capacity of carbide slag drops with cycle number rising from 1 to 50. - Abstract: The carbide slag is an industrial waste from chlor-alkali plants, which can be used to capture CO 2 in the calcium looping cycles, i.e. carbonation/calcination cycles. In this work, the cycled carbide slag from the calcium looping cycles for CO 2 capture was proposed to remove HCl in the flue gas from the biomass-fired and RDFs-fired boilers. The effects of chlorination temperature, HCl concentration, particle size, presence of CO 2 , presence of O 2 , cycle number and CO 2 capture conditions in calcium looping cycles on the HCl removal behavior of the carbide slag experienced carbonation/calcination cycles were investigated in a triple fixed-bed reactor. The chlorination product of the cycled carbide slag from the calcium looping after absorbing HCl is not CaCl 2 but CaClOH. The optimum temperature for HCl removal of the cycled carbide slag from the carbonation/calcination cycles is 700 °C. The chlorination conversion of the cycled carbide slag increases with increasing the HCl concentration. The cycled carbide slag with larger particle size exhibits a lower chlorination conversion. The presence of CO 2 decreases the chlorination conversions of the cycled carbide slag and the presence of O 2 has a trifling impact. The chlorination conversion of the carbide slag experienced 1 carbonation/calcination cycle is higher than that of the uncycled calcined sorbent. As the number of carbonation/calcination cycles increases from 1 to 50, the chlorination conversion of carbide slag drops gradually. The high calcination temperature and high CO 2

A Brief Review of Viscosity Models for Slag in Coal Gasification

Energy Technology Data Exchange (ETDEWEB)

Massoudi, Mehrdad; Wang, Ping

2011-11-01

of ash and slag, especially in high-temperature environments need to be understood and properly modeled. The viscosity of slag and the thermal conductivity of ash deposits are among two of the most important constitutive parameters that need to be studied. The accurate formulation or representations of the (transport) properties of coal (and biomass for co-firing cases) present a special challenge of modeling efforts in computational fluid dynamics applications. In this report, we first provide a brief review of the various approaches taken by different researchers in formulating or obtaining a slag viscosity model. In general, these models are based on experiments. Since slag behaves as a non-linear fluid, we discuss the constitutive modeling of slag and the important parameters that must be studied.

The electrical characteristics of copper slags in a 270 kVA DC arc furnace

International Nuclear Information System (INIS)

Derin, Bora; Sahin, Filiz Cinar; Yucel, Onuralp

2003-01-01

The electrical resistance of slags is the main criteria to determine the design and the operation conditions of slag resistance furnace (SRF) depending on temperature and composition. In this study, a 270 kVA DC electric arc furnace were used to determine the electrical characteristic of molten ancient copper slags. The specific conductivity of the slag was estimated by using furnace geometric factor given in the literature as an empirical formula and by using furnace resistance measured during smelting of the copper slag with or without different additives such as coke, CaO and Al 2 O 3 . (Original)

Environmental characteristics and utilization potential of metallurgical slag: Chapter 19

Science.gov (United States)

Piatak, Nadine; De Vivo, Benedetto; Belkin, Harvey E.; Lima, Annamaria

2018-01-01

Slag, an abundant byproduct from the pyrometallurgical processing of ores, can be an environmental liability or a valuable resource. The most common environmental impact of slag is from the leaching of potentially toxic elements, acidity, or alkalinity that may impact nearby soils and surface water and groundwater. Factors that influence its environmental behavior include physical characteristics, such as grain size and porosity, chemical composition with some slag being enriched in certain elements, the mineralogy and partitioning of elements in more or less reactive phases, water-slag interactions, and site conditions. Many of these same factors also influence its resource potential. For example, crystalline ferrous slag is most commonly used as construction aggregate, whereas glassy (i.e., granulated) slag is used in cement. Also, the calcium minerals found in ferrous slag result in useful applications in water treatment. In contrast, the high trace-element content of some base-metal slags makes the slags economically attractive for extraction of residual elements. An evaluation tool is used to help categorize a particular slag as an environmental hazard or valuable byproduct. Results for one type of slag, legacy steelmaking slag from the Chicago area in the USA, suggest the material has potential to be used for treating phosphate-rich or acidic waters; however, the pH and trace-element content of resulting solutions may warrant further examination.

Facing slag glass and slag glass ceramic produced from thermal power plant ash

Energy Technology Data Exchange (ETDEWEB)

Buruchenko, A.E.; Kolesnikov, A.A.; Lukoyanov, A.G.

1990-10-01

Evaluates properties of fly ash and slags from the Krasnoyarsk coal-fired power plants and their utilization for glass and ceramic glass production. Composition of a mixture of fly ash and slag was: silica 40-55%, aluminium oxides 10-40%, ferric trioxide 6-14%, calcium oxides 20-35%, magnesium oxides 3-6%, potassium oxides 0.3-1.5%, sodium oxides 0.2-05%, sulfur trioxide 0.9-5.0%. The analyzed fly ash and slags from the Krasnoyarsk plant were an economic waste material for glass production. Properties of sand, clay and other materials used in glass production and properties of glass and ceramic glass produced on the basis of fly ash and slags are analyzed. Economic aspects of fly ash and slag utilization are also evaluated. 3 refs.

STEEL-SLAG AS SUBSTITUTE TO NATURAL AGGREGATES, PROPERTIES AND THE INTERFACIAL TRANSITION ZONE

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Han Ay Lie

2012-02-01

Full Text Available Steel-slag is a residual product of the steel industry that has potential ability to pollute the ground water and soil containing heavy metals. To overcome this problem, attempts have been made for using the slag as substitute for both coarse and fine aggregates in concrete. The solidification process will prevent the metal components from polluting the water and soil. Test results on the mechanical properties of slag-concrete showed that while the compression strength of slag-concrete increased significantly as a function of slag-to-natural aggregate’s use, the tensile strength dropped accordingly. The substitution of fine-slag to Muntilan sand was even more negative, the compression strength decreased as a function of slag use. Research into the influences of the Interfacial Transition Zone was conducted, since the ITZ itself forms a weak link within the concrete matrix. The SEM tests were performed at the Quarter Laboratory, Department of Geology in Bandung using a Scanning Electron Microscope type JEOL.

A numerical model for chemical reaction on slag layer surface and slag layer behavior in entrained-flow gasifier

Directory of Open Access Journals (Sweden)

Liu Sheng

2013-01-01

Full Text Available The paper concerns with slag layer accumulation, chemical reaction on slag layer surface, and slag layer flow, heat and mass transfer on the wall of entrained-flow coal gasifier. A slag layer model is developed to simulate slag layer behaviors in the coal gasifier. This 3-D model can predict temperature, slag particle disposition rate, disposition particle composition, and syngas distribution in the gasifier hearth. The model is used to evaluate the effects of O2/coal ratio on slag layer behaviors.

Obtaining of dense and highly porous ceramic materials from metallurgical slag

OpenAIRE

Fidancevska E.; Mangutova B.; Milosevski D.; Milosevski M.; Bossert J.

2003-01-01

Glass-ceramics in a dense and highly porous form can be obtained from metallurgical slag and waste glass of TV monitors. Using polyurethane foam as pore creator, a highly porous system with porosity of 65 ± 5 %, E-modulus and flexural strength of 8 ± 3 GPa and 13 ± 3.5 MPa respectively can be obtained. This porous material had durability (mass loss) of 0.03 % in 0.1 M HCl that is identical with the durability of a dense composite.

Decalcification resistance of alkali-activated slag

Energy Technology Data Exchange (ETDEWEB)

Komljenovic, Miroslav M., E-mail: miroslav.komljenovic@imsi.rs [Institute for Multidisciplinary Research, University of Belgrade, Kneza Viseslava 1, 11030 Belgrade (Serbia); Bascarevic, Zvezdana, E-mail: zvezdana@imsi.bg.ac.rs [Institute for Multidisciplinary Research, University of Belgrade, Kneza Viseslava 1, 11030 Belgrade (Serbia); Marjanovic, Natasa, E-mail: natasa@imsi.bg.ac.rs [Institute for Multidisciplinary Research, University of Belgrade, Kneza Viseslava 1, 11030 Belgrade (Serbia); Nikolic, Violeta, E-mail: violeta@imsi.bg.ac.rs [Institute for Multidisciplinary Research, University of Belgrade, Kneza Viseslava 1, 11030 Belgrade (Serbia)

2012-09-30

Highlights: Black-Right-Pointing-Pointer The effects of decalcification on properties of alkali-activated slag were studied. Black-Right-Pointing-Pointer Decalcification was performed by concentrated NH{sub 4}NO{sub 3} solution (accelerated test). Black-Right-Pointing-Pointer Portland-slag cement (CEM II/A-S 42.5 N) was used as a benchmark material. Black-Right-Pointing-Pointer Decalcification led to strength decrease and noticeable structural changes. Black-Right-Pointing-Pointer Alkali-activated slag showed significantly higher resistance to decalcification. - Abstract: This paper analyses the effects of decalcification in concentrated 6 M NH{sub 4}NO{sub 3} solution on mechanical and microstructural properties of alkali-activated slag (AAS). Portland-slag cement (CEM II/A-S 42.5 N) was used as a benchmark material. Decalcification process led to a decrease in strength, both in AAS and in CEM II, and this effect was more pronounced in CEM II. The decrease in strength was explicitly related to the decrease in Ca/Si atomic ratio of C-S-H gel. A very low ratio of Ca/Si {approx}0.3 in AAS was the consequence of coexistence of C-S-H(I) gel and silica gel. During decalcification of AAS almost complete leaching of sodium and tetrahedral aluminum from C-S-H(I) gel also took place. AAS showed significantly higher resistance to decalcification in relation to the benchmark CEM II due to the absence of portlandite, high level of polymerization of silicate chains, low level of aluminum for silicon substitution in the structure of C-S-H(I), and the formation of protective layer of polymerized silica gel during decalcification process. In stabilization/solidification processes alkali-activated slag represents a more promising solution than Portland-slag cement due to significantly higher resistance to decalcification.

Alkali-activated blast furnace slag-zeolite cements and concretes

International Nuclear Information System (INIS)

Rakhimov, R.; Rakhimova, N.

2012-01-01

The aim of this work has been the study of alkali-activated slag-zeolite cements and concretes based on them. Various compositions have been tested and some characteristics such as the compressive strength have been measured versus zeolite additions. A table lists the specific surface area and particle size distributions of different cements. The conclusions of the study are the following. First, alkali-activated slag cements and concretes based on them are effective for immobilization of radioactive wastes and the production of building structures, designed for high radiation load. Secondly, zeolite-containing mineral additions are able to increase the immobilization capacity and radiation resistance of alkali-activated blast furnace slag cements and concretes. Thirdly, the efficiency of different zeolite-containing additions - 10% to increase alkali-activated blast furnace slag-zeolite cement strength was established. It is with alkaline components of water-glass, sodium carbonate, sodium sulphate. Fourth, the effective way of introducing zeolite additions in alkali-activated blast furnace slag-zeolite cement is inter-grinding of the slag and addition. Increase in strength of alkali-activated blast furnace slag-zeolite cement stone is 40% higher than that of the stone of a mixture of separately milled components. Fifth, Alkali-activated blast furnace slag-zeolite cements with zeolite-containing additions with a compressive strength of 10.1 to 140 MPa; alkali-activated blast furnace slag-zeolite cements mortars with compressive strength from 35.2 to 97.7 MPa; alkali-activated blast furnace slag-zeolite cements concretes with compressive strength up to 84.5 MPa and frost resistant up to 800 cycles were obtained

Steel slag carbonation in a flow-through reactor system: the role of fluid-flux.

Science.gov (United States)

Berryman, Eleanor J; Williams-Jones, Anthony E; Migdisov, Artashes A

2015-01-01

Steel production is currently the largest industrial source of atmospheric CO2. As annual steel production continues to grow, the need for effective methods of reducing its carbon footprint increases correspondingly. The carbonation of the calcium-bearing phases in steel slag generated during basic oxygen furnace (BOF) steel production, in particular its major constituent, larnite {Ca2SiO4}, which is a structural analogue of olivine {(MgFe)2SiO4}, the main mineral subjected to natural carbonation in peridotites, offers the potential to offset some of these emissions. However, the controls on the nature and efficiency of steel slag carbonation are yet to be completely understood. Experiments were conducted exposing steel slag grains to a CO2-H2O mixture in both batch and flow-through reactors to investigate the impact of temperature, fluid flux, and reaction gradient on the dissolution and carbonation of steel slag. The results of these experiments show that dissolution and carbonation of BOF steel slag are more efficient in a flow-through reactor than in the batch reactors used in most previous studies. Moreover, they show that fluid flux needs to be optimized in addition to grain size, pressure, and temperature, in order to maximize the efficiency of carbonation. Based on these results, a two-stage reactor consisting of a high and a low fluid-flux chamber is proposed for CO2 sequestration by steel slag carbonation, allowing dissolution of the slag and precipitation of calcium carbonate to occur within a single flow-through system. Copyright © 2014. Published by Elsevier B.V.

Electrical properties of alkali-activated slag composite with combined graphite/CNT filler

Science.gov (United States)

Rovnaník, P.; Míková, M.; Kusák, I.

2017-10-01

Alkali-activated industrial by-products such as blast furnace slag are known to possess properties which are comparable to or even better than those observed for ordinary Portland cement. The combination of alkali-activated slag matrix with conductive filler introduces new functionalities which are commonly known for self-sensing or self-heating concrete. The present paper discusses the effect of the mixture of two different conductive fillers, graphite powder and carbon nanotubes (CNTs), on the electrical properties of alkali-activated slag mortars. Prepared samples were also tested for their mechanical properties and microstructure was investigated by means of mercury intrusion porosimetry and scanning electron microscopy. The percolation threshold for the resistance was reached for the mixture containing 0.1% CNTs and 8% graphite powder.

Obtaining of dense and highly porous ceramic materials from metallurgical slag

Directory of Open Access Journals (Sweden)

Fidancevska E.

2003-01-01

Full Text Available Glass-ceramics in a dense and highly porous form can be obtained from metallurgical slag and waste glass of TV monitors. Using polyurethane foam as pore creator, a highly porous system with porosity of 65 ± 5 %, E-modulus and flexural strength of 8 ± 3 GPa and 13 ± 3.5 MPa respectively can be obtained. This porous material had durability (mass loss of 0.03 % in 0.1 M HCl that is identical with the durability of a dense composite.

In situ stabilization of trace metals in a copper-contaminated soil using P-spiked Linz-Donawitz slag.

Science.gov (United States)

Negim, Osama; Mench, Michel; Bes, Clémence; Motelica-Heino, Mikael; Amin, Fouad; Huneau, Frédéric; Le Coustumer, Philippe

2012-03-01

A former wood exploitation revealing high Cu and As concentration of the soils served as a case study for assisted phytoextraction. P-spiked Linz-Donawitz (LD) slag was used as a soil additive to improve physico-chemical soil properties and in situ stabilize Cu and other trace metals in a sandy Cu-contaminated soil (630 mg kg⁻¹ soil). The LD slag was incorporated into the contaminated soil to consist four treatments: 0% (T1), 1% (T2), 2% (T3), and 4% (T4). A similar uncontaminated soil was used as a control (CTRL). After a 1-month reaction period, potted soils were used for a 2-week growth experiment with dwarf beans. Soil pH increased with the incorporation rate of LD slag. Similarly the soil electrical conductivity (EC, in millisiemens per centimetre) is ameliorated. Bean plants grown on the untreated soil (T1) showed a high phytotoxicity. All incorporation rates of LD slag increased the root and shoot dry weight yields compared to the T1. The foliar Ca concentration of beans was enhanced for all LD slag-amended soil, while the foliar Mg, K, and P concentrations were not increased. Foliar Cu, Zn, and Cr concentrations of beans decreased with the LD slag incorporation rate. P-spiked LD slag incorporation into polluted soil allow the bean growth and foliar Ca concentration, but also to reduce foliar Cu concentration below its upper critical value avoiding an excessive soil EC and Zn deficiency. This dual effect can be of interest for soil remediation at larger scale.

Gravitational segregation of liquid slag in large ladle

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J. Chen

2012-04-01

Full Text Available The process of gravitational segregation makes liquid steel slag components occur differentiation. And it shows that the upper part slag in the slag ladle contains higher CaO; and the lower part slag contains higher SiO2. The content of MgO (5,48 % in the upper part slag is higher than that of the lower part (2,50 %, and only Al2O3 content of the upper and the lower part slag is close to each other. The difference of chemical compositions in the slag ladle shows that there is gravitational segregation during slow solidification of liquid steel slag, which will has some impact of the steel slag processing on the large slag ladle.

Effects of sintering atmosphere on the physical and mechanical properties of modified BOF slag glass

Science.gov (United States)

Dai, Wen-bin; Li, Yu; Cang, Da-qiang; Zhou, Yuan-yuan; Fan, Yong

2014-05-01

This study proposes an efficient way to utilize all the chemical components of the basic oxygen furnace (BOF) slag to prepare high value-added glass-ceramics. A molten modified BOF slag was converted from the melting BOF slag by reducing it and separating out iron component in it, and the modified BOF slag was then quenched in water to form glasses with different basicities. The glasses were subsequently sintered in the temperature range of 600-1000°C in air or nitrogen atmosphere for 1 h. The effects of different atmospheres on the physical and mechanical properties of sintered samples were studied by using differential scanning calorimetry (DSC), X-ray diffraction (XRD) and scanning electron microscopy (SEM) and by conducting experiment on evaluating the sintering shrinkage, water absorption and bulk density. It is found that the kinetics of the sintering process is significantly affected by sintering atmosphere. In particular, compared with sintering in air atmosphere, sintering in N2 atmosphere promotes the synergistic growth of pyroxene and melilite crystalline phases, which can contribute to better mechanical properties and denser microstructure.

Artificial neural network model to predict slag viscosity over a broad range of temperatures and slag compositions

Energy Technology Data Exchange (ETDEWEB)

Duchesne, Marc A. [Chemical and Biological Engineering Department, University of Ottawa, 161 Louis Pasteur, Ottawa, Ont. (Canada); CanmetENERGY, 1 Haanel Drive, Ottawa, Ontario (Canada); Macchi, Arturo [Chemical and Biological Engineering Department, University of Ottawa, 161 Louis Pasteur, Ottawa, Ont. (Canada); Lu, Dennis Y.; Hughes, Robin W.; McCalden, David; Anthony, Edward J. [CanmetENERGY, 1 Haanel Drive, Ottawa, Ontario (Canada)

2010-08-15

Threshold slag viscosity heuristics are often used for the initial assessment of coal gasification projects. Slag viscosity predictions are also required for advanced combustion and gasification models. Due to unsatisfactory performance of theoretical equations, an artificial neural network model was developed to predict slag viscosity over a broad range of temperatures and slag compositions. This model outperforms other slag viscosity models, resulting in an average error factor of 5.05 which is lower than the best obtained with other available models. Genesee coal ash viscosity predictions were made to investigate the effect of adding Canadian limestone and dolomite. The results indicate that magnesium in the fluxing agent provides a greater viscosity reduction than calcium for the threshold slag tapping temperature range. (author)

Overview of Steel Slag Application and Utilization

Directory of Open Access Journals (Sweden)

Lim J.W.

2016-01-01

Full Text Available Significant quantities of steel slag are generated as waste material or byproduct every day from steel industries. Slag is produced from different types of furnaces with different operating conditions. Slag contains Ferrous Oxide, Calcium Oxide, Silica etc. Physical and chemical properties of slag are affected by different methods of slag solidification such as air cooled, steam, and injection of additives. Several material characterization methods, such as X-ray Diffraction (XRD, Scanned Electron Microscopy (SEM and Inductive Coupled Plasma (ICP-OES are used to determine elemental composition in the steel slag. Therefore, slags can become one of the promising materials in various applications such as in transportation industry, construction, cement production, waste water and water treatment. The various applications of steel slag indicate that it can be reused and utilized rather than being disposed to the landfill. This paper presents a review of its applications and utilization.

Processing and utilization of metallurgical slag

Directory of Open Access Journals (Sweden)

Alena Pribulová

2016-06-01

Full Text Available Metallurgy and foundry industry create a huge amount of slags that are by-products in production of pig iron, steel and cast iron. Slag is produced in a very large amount in pyrometallurgical processes, and is a huge source of waste if not properly recycled and utilized. With rapid growth of industrialization, land available for land-filling of large quantity of metallurgical slag is being reduced all over the world and disposal cost is becoming increasingly higher. Metallurgical slag from different metallurgical processes treated and utilized in different ways based on different slag characteristics. The most economic and efficient option for reducing metallurgical waste is through recycling, which is a significant contribution to saving natural resources and reducing CO2 emissions. Characteristic of slags as well as its treatment and utilization are given in the paper. Slag from pig iron and steel production is used most frequently in building industry. From experiments using blast furnace slag and granulated blast furnace slag as gravel, and water glass as binder it can be concluded that that the best results – the best values of compression strength and tensile strength were reached by using of 18% of water glass as a solidification activating agent. According to cubic compression strength, mixture from 50% blast furnace gravel, 50% granulated blast furnace slag and 18% water glass falls into C35/45 class of concrete. Such concrete also fulfils strength requirements for road concrete, moreover, it even exceeds them considerably and, therefore, it can find an application in construction of road communications or in production of concrete slabs.

Characteristics and properties of oil-well cements auditioned with blast furnace slag

International Nuclear Information System (INIS)

Sanchez, R.; Palacios, M.; Puertas, F.

2011-01-01

The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% by cement weight) with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activator partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. Due to such partial inhibition, the cement/slag blends had significantly lower mechanical strength than Portland cements hydrated with water. 2 9Si and 2 7Al MAS NMR and BSE/EDX studies, in turn, showed that the CSH gel forming in the alkali-activated cement/slag pastes contained Al in tetrahedral positions and low Ca/Si ratios. (Author) 29 refs.

Experiment research of slag renovation in the corner-fired boiler

Energy Technology Data Exchange (ETDEWEB)

Gong, Zhijun; Wu, Wenfei [Inner Mongolia Univ. of Science and Technology, Baotou (China). School of Energy and Environment

2013-07-01

Aiming at serious slag on the water wall around the burner of corner-fired boiler with low-ash-fusion-point coal, cold experimental model has been established. In this experiment, particle image velocimetry (PIV) has been employed to accurately measure aerodynamic field of burner region, and the experimental research of furnace slag renovation has been conducted through changing the burner jet arrangement. The experiment results show that it has significantly effect on aerodynamic field in the furnace by changing burner jet deflection angle. A reasonable actual tangential circle diameter can be formed through adjusting the burner jet deflection angle, to prevent primary air attacking the wall, and further more, to effectively prevent serious slag on the water wall around the burner.

Properties and hydration of blended cements with steelmaking slag

International Nuclear Information System (INIS)

Kourounis, S.; Tsivilis, S.; Tsakiridis, P.E.; Papadimitriou, G.D.; Tsibouki, Z.

2007-01-01

The present research study investigates the properties and hydration of blended cements with steelmaking slag, a by-product of the conversion process of iron to steel. For this purpose, a reference sample and three cements containing up to 45% w/w steel slag were tested. The steel slag fraction used was the '0-5 mm', due to its high content in calcium silicate phases. Initial and final setting time, standard consistency, flow of normal mortar, autoclave expansion and compressive strength at 2, 7, 28 and 90 days were measured. The hydrated products were identified by X-ray diffraction while the non-evaporable water was determined by TGA. The microstructure of the hardened cement pastes and their morphological characteristics were examined by scanning electron microscopy. It is concluded that slag can be used in the production of composite cements of the strength classes 42.5 and 32.5 of EN 197-1. In addition, the slag cements present satisfactory physical properties. The steel slag slows down the hydration of the blended cements, due to the morphology of contained C 2 S and its low content in calcium silicates

Slag-based saltstone formulations

International Nuclear Information System (INIS)

Langton, C.A.

1987-01-01

Approximately 400 x 10 6 liters of low-level alkaline salt solution will be treated at the Savannah River Plant (SRP) Defense Waste Processing Facility (DWPF) prior to disposal in concrete vaults at SRP. Treatment involves removal of CS + and Sr +2 followed by solidification and stabilization of potential contaminants in saltstone, a hydrated ceramic waste form. Chromium, technetium, and nitrate releases from saltstone can be significantly reduced by substituting hydraulic blast furnace slag for portland cement in the formulation designs. Slag-based mixes are also compatible with Class F fly ash used in saltstone as a functional extender to control heat of hydration and reduce permeability. A monolithic waste form is produced by the hydration of the slag and fly ash. Soluble ion release (NO 3 - ) is controlled by the saltstone microstructure. Chromium and technetium are less leachable from slag mixes compared to cement-based waste forms because these species are chemically reduced to a lower valence state by ferrous iron in the slag and precipitated as relatively insoluble phases, such as CR(OH) 3 and TcO 2 . 5 refs., 4 figs., 4 tabs

Slag-based saltstone formulations

International Nuclear Information System (INIS)

Langton, C.A.

1987-08-01

Approximately 400 x 10 6 L of low-level alkaline salt solution will be treated at the Savannah River Plant (SRP) Defense Waste Processing Facility (DWPF) prior to disposal in concrete vaults at SRP. Treatment involves removal of Cs + and Sr +2 , followed by solidification and stabilization of potential contaminants in saltstone, a hydrated ceramic wasteform. Chromium, technetium, and nitrate releases from saltstone can be significantly reduced by substituting hydraulic blast furnace slag for portland cement in the formulation designs. Slag-based mixes are also compatible with the Class F flyash used in saltstone as a functional extender to control heat of hydration and reduce permeability. (Class F flyash is also locally available at SRP.) A monolithic wasteform is produced by the hydration of the slag and flyash. Soluble ion release (NO 3- ) is controlled by the saltstone microstructure. Chromium and technetium are less leachable from slag mixes because these species are chemically reduced to a lower valence state by ferrous iron in the slag and are precipitated as relatively insoluble phases, such as Cr(OH) 3 and TcO 2 . 3 refs., 3 figs., 2 tabs

Elementary composition of the siderurgy slag by instrumental neutron activation analysis

International Nuclear Information System (INIS)

Oliveira, Helder de; Piau, Wilson Caixeta; Mortatti, Jefferson; Sarries, Gabriel Adrian

2000-01-01

The slag has been applied to the ground to neutralize its acidity, in similar way to the calcareous rock, contributing in the agriculture as corrective of the acidity alone it and source of nutrients for the plants. However, the alternative for the agricultural slag exploitation is related to metal texts heavy gifts in the slag. The objective of the present work was to survey of the chemical composition of trashes generated in blast high-oven, steel, oven of pan and fertilizers that had used in its manufacture slag of siderurgy for the technique of instrumental neutron activation analysis. The results had evidenced the existence of high variations in the elements Ce, Cr, In, K, Sb and Zn in the distinct analyzed samples. (author)

The hydration of slag, part 1: reaction models for alkali-activated slag

NARCIS (Netherlands)

Chen, Wei; Brouwers, H.J.H.

2007-01-01

Reaction models are proposed to quantify the hydration products and to determine the composition of C–S–H from alkali-activated slags (AAS). Products of the slag hydration are first summarized from observations in literature. The main hydration products include C–S–H, hydrotalcite, hydrogarnet, AFm

Mineralogy and environmental stability of slags from the Tsumeb smelter, Namibia

International Nuclear Information System (INIS)

Ettler, Vojtech; Johan, Zdenek; Kribek, Bohdan; Sebek, Ondrej; Mihaljevic, Martin

2009-01-01

Three types of smelting slags originating from historically different smelting technologies in the Tsumeb area (Namibia) were studied: (i) slags from processing of carbonate/oxide ore in a Cu-Pb smelter (1907-1948), (ii) slags from Cu and Pb smelting of sulphide ores (1963-1970) and (iii) granulated Cu smelting slags (1980-2000). Bulk chemical analyses of slags were combined with detailed mineralogical investigation using X-ray diffraction analysis (XRD), scanning electron microscopy (SEM/EDS) and electron microprobe (EPMA). The slags are significantly enriched in metals and metalloids: Pb (0.97-18.4 wt.%), Cu (0.49-12.2 wt.%), Zn (2.82-12.09 wt.%), Cd (12-6940 mg/kg), As (930-75,870 mg/kg) and Sb (67-2175 mg/kg). Slags from the oldest technology are composed of primary Ca- and Pb-bearing feldspars, spinels, complex Cu-Fe and Cu-Cr oxides, delafossite-mcconnellite phases and Ca-Pb arsenates. The presence of arsenates indicates that these slags underwent long-term alteration. More recent slags are composed of high-temperature phases: Ca-Fe alumosilicates (olivine, melilite), Pb- and Zn-rich glass, spinel oxides and small sulphide/metallic inclusions embedded in glass. XRD and SEM/EDS were used to study secondary alteration products developed on the surface of slags exposed for decades to weathering on the dumps. Highly soluble complex Cu-Pb-(Ca) arsenates (bayldonite, lammerite, olivenite, lavendulan) associated with litharge and hydrocerussite were detected. To determine the mineralogical and geochemical parameters governing the release of inorganic contaminants from slags, two standardized short-term batch leaching tests (European norm EN 12457 and USEPA TCLP), coupled with speciation-solubility modelling using PHREEQC-2 were performed. Arsenic in the leachate exceeded the EU regulatory limit for hazardous waste materials (2.5 mg/L). The toxicity limits defined by USEPA for the TCLP test were exceeded for Cd, Pb and As. The PHREEQC-2 calculation predicted that

Slags from steel production: Properties and their utilization

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J. Vlcek

2013-07-01

Full Text Available During steel production a considerable amount of slags is produced. In addition to its usual processing, as recycling in device for steel production and preparation of aggregates, it is also possible to apply less common slag processing ways. Depending on cooling mode of the steel slags these may show some binding properties. Geopolymer type binders can be prepared from the slag using alkali activators or the hydraulic properties of the dicalciumsilicate present in the slag can be induced by water. The paper summarizes present state of material utilisation of the steel slags with focus on emphasize of the possible sources of the slag volume instability. The influence of process of slag cooling on its phase composition is documented. It was also found that slags from real sources show different parameters compared to samples obtained for laboratory examination.

Glassy slag from rotary hearth vitrification

International Nuclear Information System (INIS)

Eschenbach, R.C.; Simpson, M.D.; Paulson, W.S.; Whitworth, C.G.

1995-01-01

Use of a Plasma Arc Centrifugal Treatment (PACT) system for treating mixed wastes containing significant quantities of soil results in formation of a glassy slag which melts at significantly higher temperatures than the borosilicate glasses. The slag typically contains mostly crystalline material, frequently in an amorphous matrix, thus the appellation open-quotes glassy slag.close quotes Details of the PACT process are given. The process will be used for treating buried wastes from Pit 9 at the Idaho National Engineering Laboratory and low-level mixed wastes from nuclear power plants in Switzerland. Properties of the slag after cooling to room temperature are reported, in particular the Product Consistency Test, for a number of different feedstocks. In almost all cases, the results compare favorably with conventional borosilicate glasses. In the PACT system, a transferred arc carries current from the plasma torch to a rotating molten bed of slag, which is the material being heated. Thus this transferred arc adds energy where it is needed - at and near the surface of the molten bath. Material is fed into the furnace through a sealed feeder, and falls into a rotating tub which is heated by the arc. Any organic material is quickly vaporized into the space above the slag bed and burned by the oxygen in the furnace. Metal oxides in the charge are melted into the slag. Metal in the feed tends to melt and collect as a separate phase underneath the slag, but can be oxidized if desired. When oxidized, it unites with other constituents forming a homogeneous slag

Superconducting magnetic separation of ground steel slag powder for recovery of resources

Energy Technology Data Exchange (ETDEWEB)

Kwon, H. W.; Kim, J. J.; Kim, Young Hun [Andong National University, Andong (Korea, Republic of); Ha, D. W. [Korea Electrotechnology Research Institute, Changwon (Korea, Republic of); Choi, J. H. [Dept. of Environmental Engineering, Catholic University of Pusan, Pusan (Korea, Republic of)

2017-03-15

Steel slag has been considered as an industrial waste. A huge amount of slag is produced as a byproduct and the steel slag usually has been dumped in a landfill site. However the steel slag contains valuable resources such as iron, copper, manganese, and magnesium. Superconducting magnetic separation has been applied on recovery of the valuable resources from the steel slag and this process also has intended to reduce the waste to be dumped. Cryo-cooled Nb-Ti superconducting magnet with 100 mm bore and 600 mm of height was used as the magnetic separator. The separating efficiency was evaluated in the function of magnetic field. A steel slag was ground and analyzed for the composition. Iron containing minerals were successfully concentrated from less iron containing portion. The separation efficiency was highly dependent on the particle size giving higher separating efficiency with finer particle. The magnetic field also effects on the separation ratio. Current study showed that an appropriate grinding of slag and magnetic separation lead to the recovery of metal resources from steel slag waste rather than dumping all of the volume.

Moessbauer study of ancient iron smelting slag in Japan

International Nuclear Information System (INIS)

Nakanishi, A.

2008-01-01

For an investigation of the ancient iron manufacturing technique, a reproducing experiment was carried out by archaeologists, where ancient type of iron smelting furnace was built and iron sand with high titanium contents was used as the raw material. During the operation of furnace, a large amount of slag flowed away from the furnace. In order to investigate the possibility for the estimation about the operative condition of furnace and the raw material, 57 Fe Moessbauer spectroscopy was applied for characterizing these slags and it was found that these slags mainly consisted of ferropseudobrookite (FeTi 2 O 5 ).

Integration of coal gasification and waste heat recovery from high temperature steel slags: an emerging strategy to emission reduction

Science.gov (United States)

Sun, Yongqi; Sridhar, Seetharaman; Liu, Lili; Wang, Xidong; Zhang, Zuotai

2015-01-01

With the continuous urbanization and industrialization in the world, energy saving and greenhouse gas (GHG) emission reduction have been serious issues to be addressed, for which heat recovery from traditional energy-intensive industries makes up a significant strategy. Here we report a novel approach to extract the waste heat and iron from high temperature steel slags (1450–1650 oC) produced in the steel industry, i.e., integration of coal gasification and steel slag treatment. Both the thermodynamics and kinetics of the pertinent reactions were identified. It was clarified that the kinetic mechanism for gasification varied from A2 model to A4 model (Avrami-Erofeev) in the presence of slags. Most importantly, the steel slags acted not only as good heat carriers but also as effective catalysts where the apparent activation energy for char gasification got remarkably reduced from 95.7 kJ/mol to 12.1 kJ/mol (A2 model). Furthermore, the FeO in the slags was found to be oxidized into Fe3O4, with an extra energy release, which offered a potential for magnetic separation. Moreover, based on the present research results, an emerging concept, composed of multiple industrial sectors, was proposed, which could serve as an important route to deal with the severe environmental problems in modern society. PMID:26558350

Impact of steel slag on the ammonium adsorption by zeolite and a new configuration of zeolite-steel slag substrate for constructed wetlands.

Science.gov (United States)

Shi, Pengbo; Jiang, Yingbo; Zhu, Hongtao; Sun, Dezhi

2017-07-01

The CaO dissolution from slag, as well as the effects of influencing parameters (i.e. pH and Ca 2+ concentration) on the ammonium adsorption onto zeolite, was systematically studied in this paper. Modeling results of Ca 2+ and OH - release from slag indicated that pseudo-second-order reaction had a better fitness than pseudo-first-order reaction. Changing pH value from 7 to 12 resulted in a drastic reduction of the ammonium adsorption capacity on zeolite, from the peak adsorption capacity at pH 7. High Ca 2+ concentration in solution also inhibited the adsorption of ammonium onto zeolite. There are two proposed mechanisms for steel slag inhibiting the ammonium adsorption capacity of zeolite. On the one hand, OH - released from steel slag can react with ammonium ions to produce the molecular form of ammonia (NH 3 ·H 2 O), which would cause the dissociation of NH 4 + from zeolite. On the other hand, Ca 2+ could replace the NH 4 + ions to adhere onto the surface of zeolite. An innovative substrate filling configuration with zeolite placed upstream of the steel slag was then proposed to eliminate the disadvantageous effects of steel slag. Experimental results showed that this novel filling configuration was superior to two other filling configurations in terms of ammonium removal.

Effect of Temperature and Graphite Immersion Method on Carbothermic Reduction of Fayalite Slag

Science.gov (United States)

Mitrašinović, Aleksandar

2017-09-01

In this work, graphite flakes were used to reduce fayalite slag originated from the pyrometallurgical copper extraction process. Experiments were conducted with a significantly different contact area between graphite and slag at two temperatures, 1300°C and 1400°C. The process was continuously monitored via the concentration change of CO and CO2 in off-gas. Reduction rate values in experiments where 150-micron-diameter graphite flakes were submerged into the slag and left to float slowly to the top are about four times higher compared with when graphite flakes were dispersed at the top surface of liquid slag. The activation energy for instigating reduction was 302.61 kJ mol-1 and 306.67 kJ mol-1 in the case where graphite flakes were submerged into the slag and dispersed at the surface, respectively. The reduction process is characterized by two distinctive periods: an initial steep increase in the concentration of CO and CO2 controlled by the Boudouard reaction and a subsequent slow decrease of CO and CO2 concentrations in the off-gas controlled by mass transfer of reducible oxides from bulk to the gas-slag interface.

Accelerated carbonation of steelmaking slags in a high-gravity rotating packed bed

International Nuclear Information System (INIS)

Chang, E-E; Pan, Shu-Yuan; Chen, Yi-Hung; Tan, Chung-Sung; Chiang, Pen-Chi

2012-01-01

Highlights: ► The carbonation conversion in a RPB was higher than that in traditional reactors. ► The optimum conditions were operated at 750 rpm and 65 °C for 30 min. ► The product on BOF slag was identified as crystallized calcite based on SEM and XRD. ► The diffusivity ranged from 10 −7 to 10 −6 cm 2 s −1 based on the shrinking core model. - Abstract: Carbon dioxide (CO 2 ) sequestration using the accelerated carbonation of basic oxygen furnace (BOF) slag in a high-gravity rotating packed bed (RPB) under various operational conditions was investigated. The effects of reaction time, reaction temperature, rotation speed and slurry flow rate on the CO 2 sequestration process were evaluated. The samples of reacted slurry were analyzed quantitatively using thermogravimetric analysis (TGA) and atomic absorption spectrometry (AAS) and qualitatively using X-ray diffraction (XRD), scanning electron microscopy with energy-dispersive X-ray spectroscopy (SEM-EDX), and transmission electron microscopy (TEM). The sequestration experiments were performed at a liquid-to-solid ratio of 20:1 with a flow rate of 2.5 L min −1 of a pure CO 2 stream under atmospheric temperature and pressure. The results show that a maximum conversion of BOF slag was 93.5% at a reaction time of 30 min and a rotation speed of 750 rpm at 65 °C. The experimental data were utilized to determine the rate-limiting mechanism based on the shrinking core model (SCM), which was validated by the observations of SEM and TEM. Accelerated carbonation in a RPB was confirmed to be a viable method due to its higher mass-transfer rate.

STOCHASTIC MODELING OF COMPRESSIVE STRENGTH OF PHOSPHORUS SLAG CONTENT CEMENT

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Ali Allahverdi

2016-07-01

Full Text Available One of the common methods for quick determination of compressive strength as one of the most important properties for assessment of cement quality is to apply various modeling approaches. This study is aimed at finding a model for estimating the compressive strength of phosphorus slag content cements. For this purpose, the compressive strengths of chemically activated high phosphorus slag content cement prepared from phosphorus slag (80 wt.%, Portland cement (14 wt.% and a compound chemical activator containing sodium sulfate and anhydrite (6 wt.% were measured at various Blaine finenesses and curing times. Based on the obtained results, a primary stochastic model in terms of curing time and Blaine fineness has been developed. Then, another different dataset was used to incorporate composition variable including weight fractions of phosphorus slag, cement, and activator in the model. This model can be effectively used to predict the compressive strength of phosphorus slag content cements at various Blaine finenesses, curing times, and compositions.

Pyrometallurgical slags as a potential source of selected metals recovery

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K. Nowińska

2014-10-01

Full Text Available Complex analysis of concentration and form of occurrence such metals as Zn, Pb, Fe and Cu in slags formed during a current zinc production in the Imperial Smelting Process (ISP is a possible basis for development of optimal recovery technology. For this purpose studies of slags from the current production of the Shaft Furnace Unit and of the Lead Refining of the “Miasteczko Śląskie” Zinc Smelting Plant were carried out. The studies results show that slags includes high concentrations of: Zn from 0,064 % to 1,680 %, Pb from 10,56 % to 50,71 %, Fe from 0,015 % to 2,576 %, Cu from 7,48 % to 64,95 %, and change in a broad range. This slags show significant heterogeneity, caused by intermetallic phases (Zn - Pb, Cu - Zn, Cu - Pb formed on the surface thereof. It is so possible that slag can be a potential source of this metals recovery.

A discussion on improving hydration activity of steel slag by altering its mineral compositions.

Science.gov (United States)

Wang, Qiang; Yan, Peiyu; Feng, Jianwen

2011-02-28

This study aims to investigate the ways to improve the cementitious properties of steel slag. The results show that the cementitious phase of steel slag is composed of silicate and aluminate, but the large particles of these phases make a very small contribution to the cementitious properties of steel slag. RO phase (CaO-FeO-MnO-MgO solid solution), Fe(3)O(4), C(2)F and f-CaO make no contribution to the cementitious properties of steel slag. A new kind of steel slag with more cementitious phase and less RO phase can be obtained by removing some large particles. This new steel slag possesses better cementitious properties than the original steel slag. The large particles can be used as fine aggregates for concrete. Adding regulating agent high in CaO and SiO(2) during manufacturing process of steel slag to increase the cementitious phase to inert phase ratio is another way to improve its cementitious properties. The regulating agent should be selected to adapt to the specific steel slag and the alkalinity should be increased as high as possible on the premise that the f-CaO content does not increase. The cooling rate should be enhanced to improve the hydration activity of the cementitious phase at the early ages and the grindability of steel slag. Copyright © 2010 Elsevier B.V. All rights reserved.

Slag recycling of irradiated vanadium

International Nuclear Information System (INIS)

Gorman, P.K.

1995-01-01

An experimental inductoslag apparatus to recycle irradiated vanadium was fabricated and tested. An experimental electroslag apparatus was also used to test possible slags. The testing was carried out with slag materials that were fabricated along with impurity bearing vanadium samples. Results obtained include computer simulated thermochemical calculations and experimentally determined removal efficiencies of the transmutation impurities. Analyses of the samples before and after testing were carried out to determine if the slag did indeed remove the transmutation impurities from the irradiated vanadium

Leaching assessment of road materials containing primary lead and zinc slags.

Science.gov (United States)

Barna, R; Moszkowicz, P; Gervais, C

2004-01-01

Characterisation of the leaching behaviour of waste-containing materials is a crucial step in the environmental assessment for reuse scenarios. In our research we applied the multi-step European methodology ENV 12-920 to the leaching assessment of road materials containing metallurgical slag. A Zn slag from an imperial smelting furnace (ISF) and a Pb slag from a lead blast furnace (LBF) are investigated. The two slags contain up to 11.2 wt% of lead and 3.5 wt% of zinc and were introduced as a partial substitute for sand in two road materials, namely sand-cement and sand-bitumen. At the laboratory scale, a leaching assessment was performed first through batch equilibrium leaching tests. Second, the release rate of the contaminants was evaluated using saturated leaching tests on monolithic material. Third, laboratory tests were conducted on monolithic samples under intermittent wetting conditions. Pilot-scale tests were conducted for field testing of intermittent wetting conditions. The results show that the release of Pb and Zn from the materials in a saturated scenario was controlled by the pH of the leachates. For the intermittent wetting conditions, an additional factor, blocking of the pores by precipitation during the drying phase is proposed. Pilot-scale leaching behaviour only partially matched with the laboratory-scale test results: new mass transfer mechanisms and adapted laboratory leaching tests are discussed.

Improving Beneficiation of Copper and Iron from Copper Slag by Modifying the Molten Copper Slag

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Zhengqi Guo

2016-04-01

Full Text Available In the paper, a new technology was developed to improve the beneficiation of copper and iron components from copper slag, by modifying the molten slag to promote the mineralization of valuable minerals and to induce the growth of mineral grains. Various parameters, including binary basicity, dosage of compound additive, modification temperature, cooling rate and the end point temperature of slow cooling were investigated. Meanwhile, optical microscope, scanning electron microscope and energy dispersive spectrometer (SEM-EDS was employed to determine the mineralogy of the modified and unmodified slag, as well as to reveal the mechanisms of enhancing beneficiation. The results show that under the proper conditions, the copper grade of rougher copper concentrate was increased from 6.43% to 11.04%, iron recovery of magnetic separation was increased significantly from 32.40% to 63.26%, and other evaluation indexes were changed slightly, in comparison with unmodified copper slag. Moreover, matte and magnetite grains in the modified slag aggregated together and grew obviously to the mean size of over 50 μm, resulting in an improvement of beneficiation of copper and iron.

Field test on sand compaction pile method with copper slag sand; Dosuisai slag wo mochiita SCP koho no shiken seko

Energy Technology Data Exchange (ETDEWEB)

Minami, K.; Matsui, H.; Naruse, E.; Kitazume, M. [Port and Harbour Research Inst., Kanagawa (Japan)

1997-09-20

This paper describes the sand compaction pile (SCP) method using copper slag sand. The SCP method is a method by which sand compaction piles are constructed in the ground, and improvement can be obtained in a short period. This method has been widely used even in the port areas for enhancing the bearing power of soft clay ground and the lateral resistance of sheet pile. A great deal of sand is required as a material. The sand requires high permeability, proper size distribution with less fine particle fraction content, easy compaction property with enough strength, and easy discharging property from the casing of construction machines as required properties. Recently, it becomes hard to secure proper sand materials. The copper slag sand is obtained from refining process of copper as a by-product which is quenched in water flow and crushed in water. The copper slag sand has higher particle density than that of sand, excellent permeability, and similar size distribution to that of sand. From compaction drainage triaxial compression test and permeability test, it was found that the mechanical properties of copper slag sand did not change by the crushing of grains with keeping excellent permeability. Through the test construction, applicability of the copper slag sand to the SCP method could be confirmed as an alternate material of sand. 17 refs., 9 figs., 4 tabs.

Slags in steel making; Kuonat teraeksen valmistuksessa

Energy Technology Data Exchange (ETDEWEB)

Haerkki, J.; Paeaetalo, M.; Karhu, P.; Jauhiainen, A.; Alamaeki, P.; Koski-Laine, S.; Ollila, J. [Oulu Univ. (Finland). Dept. of Process Engineering

1996-12-31

At the first step of the project all stages of the steelmaking processes were viewed from the blast furnace to the continuous casting. Slag knowledge of each processes were collected into a guide, which is meant to help both production and research. At the same time the essential problems caused by slags in steelmaking were focused. At the second step the focus of this slag-project were transferred into the desulphurization, converter, ladle and tundish slags. Wide slag knowledge has been divided into smaller parts and applied versatile into the steelmaking process taking into account the metallurgical, economical and qualitative aspects. (orig.) SULA 2 Research Programme; 13 refs.

Slags in steel making; Kuonat teraeksen valmistuksessa

Energy Technology Data Exchange (ETDEWEB)

Haerkki, J; Paeaetalo, M; Karhu, P; Jauhiainen, A; Alamaeki, P; Koski-Laine, S; Ollila, J [Oulu Univ. (Finland). Dept. of Process Engineering

1997-12-31

At the first step of the project all stages of the steelmaking processes were viewed from the blast furnace to the continuous casting. Slag knowledge of each processes were collected into a guide, which is meant to help both production and research. At the same time the essential problems caused by slags in steelmaking were focused. At the second step the focus of this slag-project were transferred into the desulphurization, converter, ladle and tundish slags. Wide slag knowledge has been divided into smaller parts and applied versatile into the steelmaking process taking into account the metallurgical, economical and qualitative aspects. (orig.) SULA 2 Research Programme; 13 refs.

Rare earth elements leaching from Tin slag using Acid Chloride after Alkaline fusion process

International Nuclear Information System (INIS)

Kurnia Trinopiawan; Budi Yuli Ani; June Mellawati; Mohammad Zaki Mubarok

2016-01-01

Tin slag, a waste product from tin smelting process, has a potency to be utilized further by extracting the valuable metals inside, such as rare earth elements(REE). The objective of this study is to determine the optimum leaching condition of REE from tin slag after alkali fusion. Silica structure in slag is causing the direct leaching uneffectively. Therefore, pre-treatment step using alkali fusion is required to break the structure of silica and to increase the porosity of slag. Fusion is conducted in 2 hours at 700°C, with ratio of natrium hydroxide (NaOH) : slag = 2 : 1. Later, frit which is leached by water then leached by chloride acid to dissolve REE. As much as 87,5% of REE is dissolved at 2 M on chloride acid (HCl) concentration, in 40°C temperature, -325 mesh particle size, 15 g/100 ml of S/L, 150 rpm of agitation speed, and 5 minutes of leaching time. (author)

Investigations on steel slag re-utilization in developing countries; Hatten tojokoku ni okeru tekko slag sairiyo ni kansuru chosa

Energy Technology Data Exchange (ETDEWEB)

NONE

1996-03-01

In order to promote steel slag re-utilization in developing countries, a possibility was presented for technical cooperation to India, Indonesia and Thailand upon putting the status of slag utilization in Japan into order. Blast furnace slag produced in Japan (having a re-utilization rate of 95%) is re-utilized and processed as cement aggregates and road beds, and converter slag as civil engineering materials and ores. Steel making slag (having a re-utilization rate of 80%) is re-utilized as road, processing and civil engineering materials. Since the steel making slag faces intensifying competition with ash made by incinerating construction and general wastes, it is important to improve its price competitiveness or mixed utilization with other materials. Re-utilization has not advanced to a recognizable level in developing countries because of having no difficulty for availability of lands for wastes. However, growth of full-scale steel industries and elevation in tendency of environment preservation now urge increase in the slag re-utilization rate. Required to achieve the goal would include wider use of re-utilization technologies, quality control on slag, joint use of facilities to produce re-utilization products, and governmental assistance on burdens of transportation cost. Assistance from Japan is expected to help meet these requirements. 25 figs., 31 tabs.

Production of precipitated calcium carbonate from industrial byproduct slags; Saostetun kalsiumkarbonaatin tuotanto karbonaattivapaista kuonatuotteista (SLAG2PCC)

Energy Technology Data Exchange (ETDEWEB)

Zevenhoven, R. [Aabo Akademi, Turku (Finland). Heat Engineering Lab.; Teir, S.; Eloneva, S.; Savolahti, J. [Helsinki Univ. of Technology, Espoo (Finland). Energy Technology and Environmental Protection

2006-12-19

Production of precipitate calcium carbonate from industrial by- product slags-project, 'SLAG2PCC', is a spin-off from ClimBus technology programme CO{sub 2} Nordic Plus-project, financed by the Finnish Technology Agency Tekes and the Finnish Recovery Boiler Committee. 'SLAG2PCC'-project is financed by Tekes, Ruukki Productions, UPM Kymmene and Waertsilae Finland. The possibility to produce precipitated calcium carbonate, PCC, from carbonate free industrial by-products (slags), combined with binding of carbon dioxide for climate change mitigation is studied in this project. The suitability of a process found from the literature, in which calcium used for carbonation is dissolved from calcium silicates using acetic acid as a solvent, is investigated for the carbonation of slags from the steel industry. During the calcium extraction experiments performed in the CO2 Nordic Plus - project it was found out that calcium is rapidly extracted from blast furnace and basic oxygen furnace slags. Atmospheric carbonation of the solution containing the dissolved slag and acetic acid directly has not succeeded yet due to low pH of the solution. Addition of NaOH, to increase of the solution pH, resulted in calcium carbonate precipitate in atmospheric pressure. The future goal of the project is to optimize process conditions so that the formed calcium carbonate is suitable for use as PCC. (orig.)

Outcomes of experimental researches on stainless steel decontamination from radioactive contamination using electric slag remelting method

International Nuclear Information System (INIS)

Vurim, A.D.; Pakhnitz, A.V.; Trukhachev, A.G.; Bukhtoyarov, O.I.; Goncharov, A.Ye.

2003-01-01

Full text: Institute of Atomic Energy prepared and conducted the experiments the purpose of researching a possibility of applying of stainless steel electric slag remelting for its decontamination from radioactive contamination. The activities were conducted at participating of the specialists of Kurgan State University, Kurgan (Russian Federation). A stand, which includes the electroslag furnace (power - 150 kW, current - to 3000 A) and auxiliary equipment (the system of common and special ventilation, system of remote control, system of parameters measuring and registering and others) was created to conduct the experiments. The properties of slag compositions were researched in the course of experiments preparation. Oxide (CaO-Al 2 O 3 - CaO-SiO 2 - MgO-B 2 O 3 ) and fluoride-oxide (CaF 2 -SiO 2 - MgF 2 -SiO 2 ) slag systems and some their modifications were chosen to research physical and chemical properties. Physical and chemical properties of the slag systems were experimentally researched and it included: measuring of surface tension using the method of maximum pressure in a gas bubble (at the same time density was measured); measuring of slag alloys electrical conductivity; measuring of melt volt-ampere characteristics. The flue tubes of high temperature reactor gas cooling KET technological channels were chosen as a source of radioactive contaminated stainless steel. This reactor is meant for testing of the fuel pin and FA of the nuclear pulse propulsion. Decontamination effect for all the remelted flue tubes was indirectly confirmed by the outcomes of measuring of radioactive radiation dose rate of the materials, extracted of the crystallizer after experiments finishing. The outcomes of the experiments show that the following processes pass at electroslag remelting of radioactively contaminated steel: uranium extraction from steel; uranium transfer from steel to slag; saving or insignificant modification of steel initial composition; radionuclides deposing

Slag of Greek provenance uses in materials science and geophysics: implications for a highly potential material in the service of the development of Greek economy

Science.gov (United States)

Leontakianakos, G.; Baziotis, I.; Sotiriadis, K.; Goulas, G.; Liakopoulos, S.; Karastathis, V.

2012-04-01

Ground granulated blast-furnace slag (GGBS) is a secondary raw material that can be used as an alternative low energy binder. Hydraulic properties can be occurred through its alkali activation. GGBS is characterized by the glassy to crystalline ratio and by its chemical and mineralogical composition. Acidic slag cannot easily get crystallized in oppose to the basic one. Crystalline phases show very low reactivity with Ca(OH)2, while amorphous phases can easily react in the presence of basic substances. The aim of the present study was to study the evolution of new advanced silicate materials presenting high durability at high temperature environments. Specimens were produced using two types of slag of Greek origin. The first type was a ferrous slag, while the second one was calcareous. Their maximum particle size was 4 mm and 0.07 mm respectively. Specimens were prepared using the above slag types and siliceous sand as an aggregate. Sand was divided according to European Standard EN 196-1 in three fractions: PG1 (1Greek origin is a material with a significant potential to be used in the field of building constructions protection against high temperatures. Though, it is an extremely promising material of highly potential value which can turn it into to the accessory part of the steam engine for sustainable development of the Greek economy.

Recycling of the rare earth oxides from spent rechargeable batteries using waste metallurgical slags

Directory of Open Access Journals (Sweden)

Tang K.

2013-01-01

Full Text Available A high temperature process for recycling spent nickel-metal hydride rechargeable batteries has been recently developed at SINTEF/NTNU. The spent battery modules were first frozen with liquid nitrogen for the de-activation and brittle fracture treatment. The broken steel scraps and plastics were then separated by the mechanical classification and magnetic separation. The remaining positive and negative electrodes, together with the polymer separator, were heated to 600-800oC in order to remove the organic components and further separate the Ni-based negative electrode. XRF analyses indicate that the heat-treated materials consist mainly of nickel, rare earth and cobalt oxides. The valuable rare earth oxides were further recovered by the high-temperature slagging treatment. The waste metallurgical slags, consist mainly of SiO2 and CaO, were used as the rare earth oxide absorbent. After the high temperature slagging treatment, over 98% of nickel and cobalt oxides were reduced to the metal phase; meanwhile almost all rare earth oxides remain in the molten slags. Furthermore, EPMA and XRF analyses of the slag samples indicate that the rare earth oxides selectively precipitate in the forms of solid xSiO2•yCaO•zRe2O3. The matrix of slag phase is Re2O3 deficient, typically being less than 5 wt%. This provides a sound basis to further develop the high-temperature process of concentrating the Re2O3 oxides in slags.

Modelling of slag emulsification and slag reduction in CAS-OB process

OpenAIRE

Sulasalmi, P. (Petri)

2016-01-01

Abstract Composition Adjustment by Sealed argon bubbling – Oxygen Blowing (CAS-OB) process is a ladle treatment process that was developed for chemical heating and alloying of steel. The main stages of the process are heating, (possible) alloying and reduction of slag. The CAS-OB process aims for homogenization and control of the composition and temperature of steel. In this dissertation, a mathematical reaction model was developed for the slag reduction stage of the CAS-OB process. Sl...

Research on the use of Ferro-Chrome slag in civil engineering applications

Directory of Open Access Journals (Sweden)

Al-Jabri Khalifa S.

2018-01-01

Full Text Available Over recent decades there has been rapid increase in the industrial waste materials and by-products yields due to the progressive growth rate of population, development of industry and technology and the growth of consumerism. With the growing environmental pressures to reduce waste and pollution, Intensive research studies have been conducted to explore all suitable reuse methods. Wastes such as construction waste, blast furnace, steel slag, coal fly ash and bottom ash have been approved in many places as alternative materials in bridges, roads, pavements, foundations and building construction. The use of industrial solid waste as a partial replacement of raw materials in construction activities not only saves landfill space but also reduces the demand for extraction of natural raw materials. Ferrochrome slag is a by-product from the production of chrome. There are environmental and economic advantages in seeing slags as a potentially useful resource rather than as waste products. Slag management at ferrochrome producing companies has been influenced by the limited space available and financial cost implications of the slag dumps. Internationally, e.g. South Africa, India, Norway, Turkey, East Europe, China, Sweden and USA, ferrochrome slag is used commercially in the road and construction Industries. This material is being used for road construction, as aggregates in concrete industry, brick manufacturing, and in pavement construction as engineering fill and has recently been tried in cement. This paper presents an overview of the recent advances of the use of ferrochrome slag in various civil engineering applications such as road construction, and cement and concrete industries.

NONEQUILIBRIUM SULFUR CAPTURE AND RETENTION IN AN AIR COOLED SLAGGING COAL COMBUSTOR

International Nuclear Information System (INIS)

Dr. Bert Zauderer

1999-01-01

Calcium oxide injected in a slagging combustor reacts with the sulfur from coal combustion to form sulfur-bearing particles. They are deposited on the liquid slag layer on the combustor wall. Due to the low solubility of sulfur in slag, slag must be rapidly drained from the combustor to limit sulfur gas re-evolution. Analysis indicated that slag mass flow rates in excess of 400 lb/hr should limit sulfur re-evolution. The objective of this 42-month project was to perform a series of tests to determine the factors that control the retention of the sulfur in the slag. 36 days of testing on the combustor were completed prior to the end of this reporting period, 12/31/98. This compares with 16 tests required in the original project plan. Combustor tests in early 1997 with high (37%) ash, Indian coal confirmed that high slag mass flow rates of about 500 lb/hr resulted in retention in the slag of up to 20% of the injected sulfur content mineral matter. To further increase the slag flow rate, rice husks, which contain 20% ash, and rice husk char, which contain 70% ash, were co-fired with coal in the combustor. A series of 13 combustor tests were performed in fourth quarter of 1997 and a further 6 tests were performed in January 1998 and in the summer of 1998. The test objective was to achieve slag flow rates between 500 and 1,000 lb/hr. Due to the very low bulk density of rice husk, compared to pulverized coal, almost the entire test effort focused on developing methods for feeding the rice husks into combustor. In the last test of December 1997, a peak mineral matter, injection rate of 592 lb/hr was briefly achieved by injection of coal, rice husk char, gypsum, and limestone into the combustor. However, no significant sulfur concentration was measured in the slag removed from the combustor. The peak injection rate reached with biomass in the 1997 tests was 310 lb/hr with rice husk, and 584 lb/hr with rice husk char

Characteristics and environmental aspects of slag: a review

Science.gov (United States)

Piatak, Nadine M.; Parsons, Michael B.; Seal, Robert R.

2015-01-01

Slag is a waste product from the pyrometallurgical processing of various ores. Based on over 150 published studies, this paper provides an overview of mineralogical and geochemical characteristics of different types of slag and their environmental consequences, particularly from the release of potentially toxic elements to water. This chapter reviews the characteristics of both ferrous (steel and blast furnace Fe) and non-ferrous (Ag, Cu, Ni, Pb, Sn, Zn) slag. Interest in slag has been increasing steadily as large volumes, on the order of hundreds of millions of tonnes, are produced annually worldwide. Research on slag generally focuses on potential environmental issues related to the weathering of slag dumps or on its utility as a construction material or reprocessing for secondary metal recovery. The chemistry and mineralogy of slag depend on the metallurgical processes that create the material and will influence its fate as waste or as a reusable product.

X-ray diffraction study of slags forming during corrosion resistant steel production

International Nuclear Information System (INIS)

Slavov, V.I.; Zadorozhnaya, V.N.; Shurygina, A.V.

1990-01-01

Using X-ray diffraction analysis slags, forming during corrosion-resistant 12Kh18N10T grade steel production by two flowsheets, are studied. Standard two-slag technology of steel production does not provide efficient disintegration of chromospinelides in slags, gives high steel contamination with respect to nonmetallic impurities, coarse structure and, as a consequence, presence of macrodefects on rolled products surface. One-slag steel melting technology with titanium alloying of the steel at vacuum causes fast removal of chromospinelides at the beginning of reduction period, promotes titanium absorption by the steel, refines nonmetallic inclusions, provides more fine structure and steel plasticity, removes surface defects

Processing of ash and slag waste of heating plants by arc plasma to produce construction materials and nanomodifiers

Science.gov (United States)

Buyantuev, S. L.; Urkhanova, L. A.; Kondratenko, A. S.; Shishulkin, S. Yu; Lkhasaranov, S. A.; Khmelev, A. B.

2017-01-01

The resultsare presented of plasma processing slag and ash waste from coal combustion in heating plants. Melting mechanism of ashand slagraw material is considered by an electromagnetic technological reactor. The analysis was conducted of temperature and phase transformations of raw material when it is heated up to the melting point, and also determination of specific energy consumption by using a generalized model of the thermodynamic analysis of TERRA. The study of materials melting temperature conditions and plum of melt was carried with high-temperature thermal imaging method, followed by mapping and 3D-modeling of the temperature fields. The investigations to establish the principal possibilities of using slag waste of local coal as raw material for the production of mineral (ash and slag) fibers found that by chemical composition there are oxides in the following ranges: 45-65% SiO2; 10-25% Al2O3; 10-45% CaO; 5-10% MgO; other minerals (less than 5%). Thus, these technological wastes are principally suitable for melts to produce mineral wool by the plasma method. An analysis of the results shows the melting point of ash and slag waste - 1800-2000 °C. In this case the specific energy consumption of these processes keeps within the limits of 1.1-1.3 kW*h/kg. For comparison it should be noted that the unit cost of electricity in the known high-melting industrial installations 5-6 kW*h/kg. Upon melting ash and slag waste, which contains up to 2-5% of unburned carbon, carbon nanomaterials were discovered.in the form of ultrafine soot accumulating as a plaque on the water-cooled surfaces in the gas cleaning chamber. The process of formation of soot consists in sublimation-desublimation of part of carbon which is in ash and slag, and graphite electrode. Thus, upon melting of ash and slag in the electromagnetic reactor it is possible to obtain melt, and in the subsequent mineral high quality fiber, which satisfies the requirements of normative documents, and

Precipitation of metallic chromium during rapid cooling of Cr2O3 slags

Directory of Open Access Journals (Sweden)

J. Burja

2017-01-01

Full Text Available The slag systems of CaO-SiO2- Cr2O3 and Al2O3-CaO-MgO-SiO2- Cr2O3 were analyzed. These slag systems occur in the production of stainless steel and are important from the process metallurgy point of view. Synthetic slag samples with different chromium oxide content were prepared and melted. The melted slag samples where then rapidly cooled on large steel plates, so that the high temperature microstructure was preserved. The samples were analyzed by scanning electron microscopy (SEM and X-ray diffraction (XRD. The precipitation of different chromium oxide phases was studied, but most importantly the precipitation of metallic chromium was observed. These findings help us interpret industrial slag samples.

Preparing hydraulic cement from oil-shale slag

Energy Technology Data Exchange (ETDEWEB)

1921-11-19

A process for the preparation of hydraulic cementing material from oil shale or oil-shale slag according to Patent 411,584 is characterized by the fact that the oil-shale slag is added to burnt marl, blast-furnace slag, and the like, whereupon the mixture is milled to dust in the known way.

Copper recovery from slag by indirect bio leaching

International Nuclear Information System (INIS)

Mazuelos, A.; Iglesias, N.; Romero, R.; Forcat, O.; Carranza, F.

2009-01-01

The main source of copper loss from a smelter is copper in discard slag. Slag can contain Cu in concentrations very much higher than those of many ores. Cu is present in slag entrained in very small drops of matte, white metal and blister copper occluded in fayalitic phase. In this work, the technical viability of the BRISA process, that is based on the indirect bio leaching, for this residue has been proved. A sample of slag, containing 2 % of copper, has been chemical, granulometric and metallographic characterized and it has been leached with ferric sulphate solutions in agitated reactors. The influence of several variables have been investigated. Once the best operating conditions had been selecting and an economic estimation had been done (with very really attractive results), the leaching stage has been designed for a plant of 30 tonnes per hour capacity. Cu extractions higher than 70% can be achieved with a residence time of only five hours. Despite of Cu(II) concentration in fed is as high as 30 g/l, bio oxidation stage can supply Fe(III) demanded by ferric leaching stage. (Author) 17 refs

Selective Sulfidation of Lead Smelter Slag with Sulfur

Science.gov (United States)

Han, Junwei; Liu, Wei; Wang, Dawei; Jiao, Fen; Qin, Wenqing

2016-02-01

The selective sulfidation of lead smelter slag with sulfur was studied. The effects of temperature, sulfur dosage, carbon, and Na salts additions were investigated based on thermodynamic calculation. The results indicated that more than 96 pct of zinc in the slag could be converted into sulfides. Increasing temperature, sulfur dosage, or Na salts dosage was conducive to the sulfidation of the zinc oxides in the slag. High temperature and excess Na salts would result in the more consumption of carbon and sulfur. Carbon addition not only promoted the selective sulfidation but reduced the sulfur dosage and eliminated the generation of SO2. Iron oxides had a buffering role on the sulfur efficient utilization. The transformation of sphalerite to wurtzite was feasible under reducing condition at high temperature, especially above 1273 K (1000 °C). The growth of ZnS particles largely depended upon the roasting temperature. They were significantly increased when the temperature was above 1273 K (1000 °C), which was attributed to the formation of a liquid phase.

Experimental investigation of basic oxygen furnace slag used as aggregate in asphalt mixture.

Science.gov (United States)

Xue, Yongjie; Wu, Shaopeng; Hou, Haobo; Zha, Jin

2006-11-16

Chinese researchers have commenced a great deal of researches on the development of application fields of basic oxygen steel making furnace slag (BOF slag) for many years. Lots of new applications and properties have been found, but few of them in asphalt mixture of road construction engineering. This paper discussed the feasibility of BOF steel slag used as aggregate in asphalt pavement by two points of view including BOF steel slag's physical and micro-properties as well as steel slag asphalt materials and pavement performances. For the former part, this paper mainly concerned the mechanochemistry and physical changes of the steel slag and studied it by performing XRD, SEM, TG and mercury porosimeter analysis and testing method. In the second part, this paper intended to use BOF steel slag as raw material, and design steel slag SMA mixture. By using traditional rutting test, soak wheel track and modified Lottman test, the high temperature stability and water resistance ability were tested. Single axes compression test and indirect tensile test were performed to evaluate the low temperature crack resistance performance and fatigue characteristic. Simultaneously, by observing steel slag SMA pavement which was paved successfully. A follow-up study to evaluate the performance of the experimental pavement confirmed that the experimental pavement was comparable with conventional asphalt pavement, even superior to the later in some aspects. All of above test results and analysis had only one main purpose that this paper validated the opinion that using BOF slag in asphalt concrete is feasible. So this paper suggested that treated and tested steel slag should be used in a more extensive range, especially in asphalt mixture paving projects in such an abundant steel slag resource region.

Process-integrated slag treatment; Prozessintegrierte Schlackebehandlung

Energy Technology Data Exchange (ETDEWEB)

Koralewska, R.; Faulstich, M. [Technische Univ., Garching (Germany). Lehrstuhl fuer Wasserguete- und Abfallwirtschaft

1998-09-01

The present study compares two methods of washing waste incineration slag, one with water only, and one which uses additives during wet deslagging. The presented aggregate offers ideal conditions for process-integrated slag treatment. The paper gives a schematic description of the integrated slag washing process. The washing liquid serves to wash out the readily soluble constituents and remove the fines, while the additives are for immobilising heavy metals in the slag material. The study is based on laboratory and semi-technical trials on the wet chemical treatment of grate slag with addition of carbon dioxide and phosphoric acid. [Deutsch] Die dargestellten Untersuchungen beziehen sich auf den Vergleich zwischen einer Waesche der Muellverbrennungsschlacke mit Wasser und unter Zugabe von Additiven im Nassentschlacker. In diesem Aggregat bieten sich optimale Voraussetzungen fuer eine prozessintegrierte Schlackebehandlung. Die Durchfuehrung der integrierten Schlackewaesche wird schematisch gezeigt. Durch die Waschfluessigkeit sollen die leichtloeslichen Bestandteile ausgewaschen und die Feinanteile ausgetragen sowie durch die Additive zusaetzlich die Schwermetalle im Schlackematerial immobilisiert werden. Dazu erfolgten Labor- und halbtechnische Versuche zur nasschemischen Behandlung der Rostschlacken unter Zugabe von Kohlendioxid und Phosphorsaeure. (orig./SR)

Influence of slag chemistry on the hydration of alkali-activated blast-furnace slag - Part I: Effect of MgO

International Nuclear Information System (INIS)

Ben Haha, M.; Lothenbach, B.; Le Saout, G.; Winnefeld, F.

2011-01-01

The hydration and the microstructure of three alkali activated slags (AAS) with MgO contents between 8 and 13 wt.% are investigated. The slags were hydrated in the presence of two different alkaline activators, NaOH and Na 2 SiO 3 .5H 2 O (WG). Higher MgO content of the slag resulted in a faster reaction and higher compressive strengths during the first days. The formation of C(- A)-S-H and of a hydrotalcite-like phase was observed in all samples by X-ray diffraction (XRD), thermal analysis (TGA) and scanning electron microscopy (SEM) techniques. Increasing the MgO content of the slag from 8 to 13% increased the amount of hydrotalcite and lowered the Al uptake by C-S-H resulting in 9% higher volume of the hydrates and a 50 to 80% increase of the compressive strength after 28 days and longer for WG activated slag pastes. For NaOH activated slags only a slight increase of the compressive strength was measured.

Utilizing steel slag in environmental application - An overview

Science.gov (United States)

Lim, J. W.; Chew, L. H.; Choong, T. S. Y.; Tezara, C.; Yazdi, M. H.

2016-06-01

Steel slags are generated as waste material or byproduct every day from steel making industries.The potential environmental issues which are related with the slag dump or reprocessing for metal recovery are generally being focused in the research. However the chemistry and mineralogy of slag depends on metallurgical process which is able to determine whether the steel slag can be the reusable products or not. Nowadays, steel slag are well characterized by using several methods, such as X-ray Diffraction, ICP-OES, leaching test and many more. About the industrial application, it is mainly reused as aggregate for road construction, as armour stones for hydraulic engineering constructions and as fertilizers for agricultural purposes. To ensure the quality of steel slag for the end usage, several test methods are developed for evaluating the technical properties of steel slag, especially volume stability and environmental behaviour. In order to determine its environmental behaviour, leaching tests have been developed. The focus of this paper however is on those applications that directly affect environmental issues including remediation, and mitigation of activities that negatively impact the environment.

Erosion wear response of epoxy composites filled with steel industry slag and sludge particles: A comparative study

Science.gov (United States)

Purohit, Abhilash; Satapathy, Alok

2018-03-01

In the field of composite research, use of industrial wastes such as slag and sludge particles as filler in wear resistant polymer composites has not been very common. Owing to the very high cost of conventional filler materials in polymer composites, exploring the possibility of using low cost minerals and industrial wastes for this purpose has become the need of the hour. In this context this work explores the possibility of such polymer composites filled with low cost industrial wastes and presents a comparison of mechanical characteristics among three types of epoxy based composites filled with Linz - Donawitz sludge (LD sludge), blast furnace slag (BF slag) and Linz - Donawitz slag (LD slag) respectively. A comparative study in regard to their solid particle erosion wear characteristics under similar test conditions is also included. Composites with different weight proportions (0, 5, 10, 15 and 20 wt. %) of LD sludge are fabricated by solution casting technique. Mechanical properties such as micro- hardness, tensile strength and flexural strength of three types of composites have been evaluated as per ASTM test standards and solid particle erosion wear test is performed following a design of experiment approach based on Taguchi’s orthogonal array. Five control factors (impact velocity, erodent size, filler content, impingement angle and erodent temperature) each at five levels are considered to conduct erosion wear tests. The test results for epoxy-LD sludge composites are compared with those of epoxy-BF slag and epoxy-LD slag composites reported by previous investigators. The comparison reveals that epoxy filled with LD sludge exhibits superior mechanical and erosion wear characteristics among the three types of composites considered in this study. This work also opens up a new avenue for value added utilization of an abundant industrial waste in the making of epoxy based functional composites.

Products of steel slags an opportunity to save natural resources.

Science.gov (United States)

Motz, H; Geiseler, J

2001-01-01

already accepted as a CEN standard and are used for a continuous quality control. Usually the suitability of steel slags is stated by fulfilling the requirements of national and/or international standards and regulations. Based on these standards and regulations in Germany in 1998 about 97% of the produced steel slags have been used as aggregates for road construction (e.g. as surface layer, road base and sub base for high trafficked roads), ways, earthworks, and armourstones for hydraulic structures. Consistent to the successful long-term experience not only products of steel slags but also products of blast furnace slags have been eliminated from the European Waste Catalogue and the European Shipment of Waste Regulation of the European Community, as well as from the lists of OECD for transfrontier movements by the decision of the OECD-Council from 21 September, 1995.

Effect of blast furnace slag on self-healing of microcracks in cementitious materials

International Nuclear Information System (INIS)

Huang, Haoliang; Ye, Guang; Damidot, Denis

2014-01-01

The physico-chemical process of self-healing in blast furnace slag cement paste was investigated in this paper. With a high slag content i.e., 66% in cement paste and saturated Ca(OH) 2 solution as activator, it was found that the reaction products formed in cracks are composed of C-S-H, ettringite, hydrogarnet and OH–hydrotalcite. The fraction of C-S-H in the reaction products is much larger than the other minerals. Large amount of ettringite formed in cracks indicates the leaching of SO 4 2− ions from the bulk paste and consequently the recrystallization. Self-healing proceeds fast within 50 h and then slows down. According to thermodynamic modeling, when the newly formed reaction products are carbonated, the filling fraction of crack increases first and then decreases. Low soluble minerals such as silica gel, gibbsite and calcite are formed. Compared to Portland cement paste, the potential of self-healing in slag cement paste is higher when the percentage of slag is high. - Highlights: • Self-healing reaction products in slag cement paste were characterized. • Self-healing reaction products formed in time were quantified with image analysis. • Self-healing in slag cement paste was simulated with a reactive transport model. • Effect of carbonation on self-healing was investigated by thermodynamic modeling. • Effect of slag on self-healing was discussed based on experiments and simulation

Effects of Design/Operating Parameters and Physical Properties on Slag Thickness and Heat Transfer during Coal Gasification

Directory of Open Access Journals (Sweden)

Insoo Ye

2015-04-01

Full Text Available The behaviors of the slag layers formed by the deposition of molten ash onto the wall are important for the operation of entrained coal gasifiers. In this study, the effects of design/operation parameters and slag properties on the slag behaviors were assessed in a commercial coal gasifier using numerical modeling. The parameters influenced the slag behaviors through mechanisms interrelated to the heat transfer, temperature, velocity, and viscosity of the slag layers. The velocity profile of the liquid slag was less sensitive to the variations in the parameters. Therefore, the change in the liquid slag thickness was typically smaller than that of the solid slag. The gas temperature was the most influential factor, because of its dominant effect on the radiative heat transfer to the slag layer. The solid slag thickness exponentially increased with higher gas temperatures. The influence of the ash deposition rate was diminished by the high-velocity region developed near the liquid slag surface. The slag viscosity significantly influenced the solid slag thickness through the corresponding changes in the critical temperature and the temperature gradient (heat flux. For the bottom cone of the gasifier, steeper angles were favorable in reducing the thickness of the slag layers.

Uranium recovery from slags of metallic uranium

International Nuclear Information System (INIS)

Fornarolo, F.; Frajndlich, E.U.C.; Durazzo, M.

2006-01-01

The Center of the Nuclear Fuel of the Institute of Nuclear Energy Research - IPEN finished the program of attainment of fuel development for research reactors the base of Uranium Scilicet (U 3 Si 2 ) from Hexafluoride of Uranium (UF 6 ) with enrichment 20% in weight of 235 U. In the process of attainment of the league of U 3 Si 2 we have as Uranium intermediate product the metallic one whose attainment generates a slag contend Uranium. The present work shows the results gotten in the process of recovery of Uranium in slags of calcined slags of Uranium metallic. Uranium the metallic one is unstable, pyrophoricity and extremely reactive, whereas the U 3 O 8 is a steady oxide of low chemical reactivity, what it justifies the process of calcination of slags of Uranium metallic. The calcination of the Uranium slag of the metallic one in oxygen presence reduces Uranium metallic the U 3 O 8 . Experiments had been developed varying it of acid for Uranium control and excess, nitric molar concentration gram with regard to the stoichiometric leaching reaction of temperature of the leaching process. The 96,0% income proves the viability of the recovery process of slags of Uranium metallic, adopting it previous calcination of these slags in nitric way with low acid concentration and low temperature of leaching. (author)

Alkali-Activated Natural Pozzolan/Slag Binder for Sustainable Concrete

Science.gov (United States)

Najimi, Meysam

alkali-activated concretes, workability and setting times were in the acceptable ranges. Overall, a 50/50 combination of natural Pozzolan and slag developed the highest strengths. Increasing slag content to 70%, however, was useful for mixtures with high NaOH concentrations (2.5M) and for acceleration of initial reactions. The strength of alkali-activated concretes improved with increases in sodium silicate portion of activator. Regarding effects of sodium hydroxide concentration on strength properties, there were optimum NaOH molarities which increased with an increase in slag portion of the binder. A 50/50 combination of natural Pozzolan and slag also proved to be the optimum combination for the results of absorption test. NaOH concentration and sodium silicate dosage had marginal effects on the absorption and volume of permeable voids. The chloride penetration depth reduced with decreases in natural Pozzolan portion of the binder (particularly from 70 to 50%), sodium silicate dosage, and NaOH concentration. A nearly similar trend was seen for the drying shrinkage of studied alkali-activated natural Pozzolan/slag concretes, as reduction of these variables also reduced the drying shrinkage. The mass loss of alkali-activated concretes subjected to acid attack increased with increases in slag content, sodium silicate dosage, and sodium hydroxide concentration. The failure time in corrosion test improved (increased) with increases in natural Pozzolan content, sodium silicate dosage, and sodium hydroxide concentration. The frost resistance of alkali-activated concretes improved as slag portion of the binder was increased. An increase in sodium silicate dosage was beneficial in improving frost resistance of concretes made with binders having 50 and 70% slag. An opposite trend was seen when slag portion of the binder was reduced to 30%. The mechanical properties (compressive strength, tensile strength and elastic modulus) of alkali-activated concretes made with activators

In situ observation of the role of alumina particles on the crystallization behavior of slags

Energy Technology Data Exchange (ETDEWEB)

Orrling, C.

2000-09-01

The confocal laser scanning microscope (CLSM) allows crystallization behavior in liquid slags to he observed in situ at high temperatures. Slags in the lime-silica-alumina-magnesia system are easily tinder cooled and it is possible to construct time temperature transformation (TTT) diagrams for this system. The presence of solid alumina particles its these liquid slags was studied to determine if these particles act as heterogeneous nucleation sites that cause she precipitation of solid material within slags. The introduction of alumina particles reduced the incubation time for the onset of crystallization and increased the temperature at which crystallization was observed in the slags to close to the liquidus temperature for the slag. Crystal growth rates are in a good agreement with Ivantsov's solution of the problem of diffusion controlled dendritic growth. Alumina appears to be a potent nucleating agent in the slag systems that were studied. (author)

Comparative results of copper flotation from smelter slag and granulated smelter slag

OpenAIRE

Milanović, Dragan; Stanujkić, Dragiša; Ignjatović, Miroslav R.

2013-01-01

Smelter slag is obtained in the process of metallurgical converting of copper concentrate in the Smelter Plant in Bor, Serbia. Today, the reserves of this material are evaluated at about more of a year, with the average copper content of 0.6-0.9%. Production of copper concentrate by flotation of smelter slag has started in 2001. Flotation concentrate goes to the Copper Smelter once more for production of copper cathodes and the rough flotation tailings go to the flotation tailing dump. Copper...

Moderate Dilution of Copper Slag by Natural Gas

Science.gov (United States)

Zhang, Bao-jing; Zhang, Ting-an; Niu, Li-ping; Liu, Nan-song; Dou, Zhi-he; Li, Zhi-qiang

2018-01-01

To enable use of copper slag and extract the maximum value from the contained copper, an innovative method of reducing moderately diluted slag to smelt copper-containing antibacterial stainless steel is proposed. This work focused on moderate dilution of copper slag using natural gas. The thermodynamics of copper slag dilution and ternary phase diagrams of the slag system were calculated. The effects of blowing time, temperature, matte settling time, and calcium oxide addition were investigated. The optimum reaction conditions were identified to be blowing time of 20 min, reaction temperature of 1250°C, settling time of 60 min, CaO addition of 4% of mass of slag, natural gas flow rate of 80 mL/min, and outlet pressure of 0.1 MPa. Under these conditions, the Fe3O4 and copper contents of the residue were 7.36% and 0.50%, respectively.

Effect of Iron Redox Equilibrium on the Foaming Behavior of MgO-Saturated Slags

Science.gov (United States)

Park, Youngjoo; Min, Dong Joon

2018-04-01

In this study, the foaming index of CaO-SiO2-FetO and CaO-SiO2-FetO-Al2O3 slags saturated with MgO was measured to understand the relationship between their foaming behavior and physical properties. The foaming index of MgO-saturated slags increases with the FetO content due to the redox equilibrium of FetO. Experimental results indicated that MgO-saturated slag has relatively high ferric ion concentration, and the foaming index increases due to the effect of ferric ion. Therefore, the foaming behavior of MgO-saturated slag is more reasonably explained by considering the effect of ferric ion on the estimation of slag properties such as viscosity, surface tension, and density. Specifically, the estimation of slag viscosity was additionally verified by NBO/T, and this is experimentally obtained through Raman spectroscopy.

Design of a continuous process setup for precipitated calcium carbonate production from steel converter slag.

Science.gov (United States)

Mattila, Hannu-Petteri; Zevenhoven, Ron

2014-03-01

A mineral carbonation process "slag2PCC" for carbon capture, utilization, and storage is discussed. Ca is extracted from steel slag by an ammonium salt solvent and carbonated with gaseous CO2 after the separation of the residual slag. The solvent is reused after regeneration. The effects of slag properties such as the content of free lime, fractions of Ca, Si, Fe, and V, particle size, and slag storage on the Ca extraction efficiency are studied. Small particles with a high free-lime content and minor fractions of Si and V are the most suitable. To limit the amount of impurities in the process, the slag-to-liquid ratio should remain below a certain value, which depends on the slag composition. Also, the design of a continuous test setup (total volume ∼75 L) is described, which enables quick process variations needed to adapt the system to the varying slag quality. Different precipitated calcium carbonate crystals (calcite and vaterite) are generated in different parts of the setup. © 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

A Review of Granulation Process for Blast Furnace Slag

Directory of Open Access Journals (Sweden)

Yu Pengfei

2016-01-01

Full Text Available Molten slags of blast furnace is a second resources with great value of 1600~1 800 MJ sensible heat per ton. At present, water-quenching process plays a leading role in recovering waste heat of the molten slags. However, this method not only cost lots of water, but also recover little sensible heat and can pollute the surrounding environment. Dry granulation process, as an environmentally friendly method with high-efficiency heat recovery, have attracted widespread attentions. In this paper, the water quenching and dry granulation processes were discussed in detail. After a thorough comparative analysis of various treatment technologies, it can be concluded that centrifugal granulation affiliated with dry granulation is the optimum process, with smaller slag particle size (about 2mm, more glassy phase and higher recovery rate.

High temperature slagging incineration of hazardous waste

International Nuclear Information System (INIS)

Vanbrabant, R.; Van de Voorde, N.

1987-01-01

The SCK/CEN, as the treatment center for the low level radioactive waste in Belgium, develops appropriate treatment systems for different kinds of wastes. The technical concept of the high temperature slagging incineration system has been developed and improved. The construction of the first demonstration plant was initiated in 1974. Since then the system has been operated regularly and further developed with the view to industrial operations. Now it handles about 5 tons of waste in a week. The waste which is treated consists of low level beta/gamma and alpha-contaminated radioactive waste. Because of the special characteristics the system is thought to be an excellent incineration system for industrial hazardous waste as well. Recently the SCK/CEN has received the authorization to treat industrial hazardous waste in the same installation. Preliminary tests have been executed on special waste products, such as PCB-contaminated liquids, with excellent incineration results. Incineration efficiency up to 99.9999% could be obtained. The paper presents the state of the art of this original The SCK/CEN-technology and gives the results of the tests done with special hazard

Simulation of slag control for the Plasma Hearth Project

International Nuclear Information System (INIS)

Power, M.A.; Carney, K.P.; Peters. G.G.

1996-01-01

The goal of the Plasma Hearth Project is to stabilize alpha-emitting radionuclides in a vitreous slag and to reduce the effective storage volume of actinide-containing waste for long-term burial. The actinides have been shown to partition into the vitreous slag phase of the melt. The slag composition may be changed by adding glass-former elements to ensure that this removable slag has the most desired physical and chemical properties for long-term burial. A data acquisition and control system has been designed to regulate the composition of five elements in the slag

Role of steel slags on biomass/carbon dioxide gasification integrated with recovery of high temperature heat.

Science.gov (United States)

Sun, Yongqi; Liu, Qianyi; Wang, Hao; Zhang, Zuotai; Wang, Xidong

2017-01-01

Disposal of biomass in the agriculture and steel slags in the steel industry provides a significant solution toward sustainability in China. Herein these two sectors were creatively combined as a novel method, i.e., biomass/CO 2 gasification using waste heat from hot slags where the influence of chemical compositions of steel slags, characterized as iron oxide content and basicity, on gasification thermodynamics, was systemically reported for the first time. Both the target gases of CO, H 2 and CH 4 and the polluted gases of NH 3 , NO and NO 2 were considered. It was first found that an increasing iron content and slag basicity continuously improved the CO yield at 600-1000°C and 800-1000°C, respectively; while the effect on polluted gas releases was limited. Moreover, the solid wastes after gasification could be utilized to provide nutrients and improve the soil in the agriculture, starting from which an integrated modern system was proposed herein. Copyright © 2016 Elsevier Ltd. All rights reserved.

Leaching of heavy metals from steelmaking slags

International Nuclear Information System (INIS)

Gomez, J. F. P.; Pino, C. G.

2006-01-01

Leaching tests with EAF and Ladle slags were performed, using a flow through tests and the standard batch test DIN 38414-S4. The previous method was used to simulate the leaching behaviour of steel slags under landfill. the chemical analysis of the leachates during this period shows, in general, for both types of slag, and increase of heavy metal releases with ageing. Standard test method DIN 38414-S4 was used to evaluate leachability of heavy metals by water in unprocessed slags. After more than one year of trials, slang samples submitted to these trials presented very low total leaching levels. The most extracted elements are calcium and magnesium. Nevertheless, in flow-though test, calcium and magnesium leached from solid slags are below 0.5% and all other metals below 0.1%. Leachates obtained with DIN 38414-S4 present, as expected, higher leaching values; however, these are inferior to 5% (Ca) and 1% (other elements). (Author) 12 refs

Production of highly porous glass-ceramics from metallurgical slag, fly ash and waste glass

OpenAIRE

Mangutova Bianka V.; Fidancevska Emilija M.; Milosevski Milosav I.; Bossert Joerg H.

2004-01-01

Glass-ceramics composites were produced based on fly-ash obtained from coal power stations, metallurgical slag from ferronickel industry and waste glass from TV monitors, windows and flasks. Using 50% waste flask glass in combination with fly ash and 20% waste glass from TV screens in combination with slag, E-modulus and bending strength values of the designed systems are increased (system based on fly ash: E-modulus from 6 to 29 GPa, and bending strength from 9 to 75 MPa). The polyurethane f...

Nickel, copper and cobalt coalescence in copper cliff converter slag

Directory of Open Access Journals (Sweden)

Wolf A.

2016-01-01

Full Text Available The aim of this investigation is to assess the effect of various additives on coalescence of nickel, copper and cobalt from slags generated during nickel extraction. The analyzed fluxes were silica and lime while examined reductants were pig iron, ferrosilicon and copper-silicon compound. Slag was settled at the different holding temperatures for various times in conditions that simulated the industrial environment. The newly formed matte and slag were characterized by their chemical composition and morphology. Silica flux generated higher partition coefficients for nickel and copper than the addition of lime. Additives used as reducing agents had higher valuable metal recovery rates and corresponding partition coefficients than fluxes. Microstructural studies showed that slag formed after adding reductants consisted of primarily fayalite, with some minute traces of magnetite as the secondary phase. Addition of 5 wt% of pig iron, ferrosilicon and copper-silicon alloys favored the formation of a metallized matte which increased Cu, Ni and Co recoveries. Addition of copper-silicon alloys with low silicon content was efficient in copper recovery but coalescence of the other metals was low. Slag treated with the ferrosilicon facilitated the highest cobalt recovery while copper-silicon alloys with silicon content above 10 wt% resulted in high coalescence of nickel and copper, 87 % and 72 % respectively.

NONEQUILIBRIUM SULFUR CAPTURE & RETENTION IN AN AIR COOLED SLAGGING COAL COMBUSTOR

Energy Technology Data Exchange (ETDEWEB)

Bert Zauderer

2003-04-21

Calcium oxide injected in a slagging combustor reacts with the sulfur from coal combustion to form sulfur-bearing particles. The reacted particles impact and melt in the liquid slag layer on the combustor wall by the centrifugal force of the swirling combustion gases. Due to the low solubility of sulfur in slag, it must be rapidly drained from the combustor to limit sulfur gas re-evolution. Prior analyses and laboratory scale data indicated that for Coal Tech's 20 MMBtu/hour, air-cooled, slagging coal combustor slag mass flow rates in excess of 400 lb/hr should limit sulfur re-evolution. The objective of this 42-month project was to validate this sulfur-in-slag model in a group of combustor tests. A total of 36 days of testing on the combustor were completed during the period of performance of this project. This was more that double the 16 test days that were required in the original work statement. The extra tests were made possible by cost saving innovations that were made in the operation of the combustor test facility and in additional investment of Coal Tech resources in the test effort. The original project plan called for two groups of tests. The first group of tests involved the injection of calcium sulfate particles in the form of gypsum or plaster of Paris with the coal into the 20 MMBtu/hour-combustor. The second group of tests consisted of the entire two-step process, in which lime or limestone is co-injected with coal and reacts with the sulfur gas released during combustion to form calcium sulfate particles that impact and dissolve in the slag layer. Since this sulfur capture process has been validated in numerous prior tests in this combustor, the primary effort in the present project was on achieving the high slag flow rates needed to retain the sulfur in the slag.

Characterization of the lead smelter slag in Santo Amaro, Bahia, Brazil

International Nuclear Information System (INIS)

Andrade Lima, L.R.P. de; Bernardez, L.A.

2011-01-01

For 33 years, a primary lead smelter operated in Santo Amaro (Brazil). Since the 1970s, large amounts of Pb and Cd have been widely documented in the blood and hair of people living near the smelter. The plant closed down in 1993, and several years later, the Pb levels in the blood of children under 4 years of age living near the smelter were high, where the disposed lead slag was suspected to be the main source of this contamination. The objective of this study is to elucidate the source of the Pb contamination and any other potentially toxic contamination, focusing on the characterization of the slag. The samples used for this characterization study were taken from the slag heaps. The results of the chemical analysis showed that the major constituents of the slag, in decreasing order of wt%, were the following: Fe 2 O 3 (28.10), CaO (23.11), SiO 2 (21.39), ZnO (9.47), MgO (5.44), PbO (4.06), Al 2 O 3 (3.56), C (2.26), MnO (1.44), Na 2 O (0.27), S (0.37), K 2 O (0.26), and TiO 2 (0.25). The Cd content of the slag was 57.3 mg/kg, which is relatively low. The X-ray diffraction and the electron probe microanalyzer X-ray mapping indicated that the major phases in the slag were wuestite, olivine, kirschsteinite, and franklinite. Only spheroidal metallic Pb was found in the slag. The leaching study showed that the slag was stable at a pH greater than 2.8, and only in an extremely acidic environment was the solubilization of the Pb enhanced significantly. The solubilization of Zn was very limited in the acidic and alkaline environments. These results can be explained by the limited leachability of the metallic Pb and Zn-bearing compounds. The leaching study used TCLP, SPLP, and SWEP and indicated that the lead slag was stable in weak acidic environments for short contact times.

Reactivation properties of carbide slag as a CO{sub 2} sorbent during calcination/carbonation cycles

Energy Technology Data Exchange (ETDEWEB)

Li, Yingjie; Sun, Rongyue; Liu, Hongling; Lu, Chunmei [Shandong Univ., Jinan (China). School of Energy and Power Engineering

2013-07-01

The carbide slag from polyvinyl chloride production as industry hazardous wastes was proposed as CO{sub 2} sorbent at high temperature in calcium looping cycle. The cyclic CO{sub 2} capture behavior and the microstructure characteristics of the carbide slag as one of the typical calcium-based industrial wastes during the multiple calcination/carbonation cycles. Also, the comparisons between the carbide slag and the natural limestone in cyclic CO{sub 2} capture behavior were made. XRD analysis demonstrates that the predominating constituent of the carbide slag is Ca(OH){sub 2}. The carbonation temperature ranging from 650 to 700 C is favourable to cyclic carbonation of the carbide slag. The cyclic carbonation conversions of the carbide slag is lower than that of the limestone before a certain time, but the situation is converse after that time in a thermogravimetric analyzer. The carbide slag has better cyclic CO{sub 2} capture capacity. The carbonation conversion of the carbide slag retains 0.28 after 100 calcination/carbonation cycles, while the two limestones achieve 0.08 and 0.14 respectively at the same reaction conditions in a dual fixed-bed reactor. The microstructure of the carbide slag by SEM reveals the reason why it possesses better CO{sub 2} capture capacity.

Some Insights to the Reuse of Dredged Marine Soils by Admixing with Activated Steel Slag

Directory of Open Access Journals (Sweden)

Chee-Ming Chan

2014-01-01

Full Text Available Regular dredging is necessary for the development of coastal regions and the maintenance of shipping channels. The dredging process dislodges sediments from the seabed, and the removed materials, termed dredged marine soils, are generally considered a geowaste for dumping. However, disposal of the dredged soils offshores can lead to severe and irreversible impact on the marine ecosystem, while disposal on land often incurs exorbitant costs with no guarantee of zero-contamination. It is therefore desirable to reuse the material, and one option is solidification with another industrial waste, that is, steel slag. This paper describes the exploratory work of admixing dredged marine soil with activated steel slag for improvement of the mechanical properties. An optimum activation concentration of NaOH was introduced to the soil-slag mixture for uniform blending. Specimens were prepared at different mix ratios then left to cure for up to 4 weeks. The unconfined compressive strength test was conducted to monitor the changes in strength at predetermined intervals. It was found that the strength does not necessarily increase with higher steel slag content, indicating an optimum slag content required for the maximum solidification effect to take place. Also, regardless of the slag content, longer curing time produces greater strength gain. In conclusion, steel slag addition to dredged sediments can effectively strengthen the originally weak soil structure by both the “cementation” and “filler” effects, though the combined effects were not distinguished in the present study.

Long term mechanical properties of alkali activated slag

Science.gov (United States)

Zhu, J.; Zheng, W. Z.; Xu, Z. Z.; Leng, Y. F.; Qin, C. Z.

2018-01-01

This article reports a study on the microstructural and long-term mechanical properties of the alkali activated slag up to 180 days, and cement paste is studied as the comparison. The mechanical properties including compressive strength, flexural strength, axis tensile strength and splitting tensile strength are analyzed. The results showed that the alkali activated slag had higher compressive and tensile strength, Slag is activated by potassium silicate (K2SiO3) and sodium hydroxide (NaOH) solutions for attaining silicate modulus of 1 using 12 potassium silicate and 5.35% sodium hydroxide. The volume dosage of water is 35% and 42%. The results indicate that alkali activated slag is a kind of rapid hardening and early strength cementitious material with excellent long-term mechanical properties. Single row of holes block compressive strength, single-hole block compressive strength and standard solid brick compressive strength basically meet engineering requirements. The microstructures of alkali activated slag are studied by X-ray diffraction (XRD). The hydration products of alkali-activated slag are assured as hydrated calcium silicate and hydrated calcium aluminate.

Ablation characteristics and reaction mechanism of insulation materials under slag deposition condition

Science.gov (United States)

Guan, Yiwen; Li, Jiang; Liu, Yang

2017-07-01

Current understanding of the physical and chemical processes involved in the ablation of insulation materials by highly aluminized solid propellants is limited. The study on the heat transfer and ablation principle of ethylene propylene diene monomer (EPDM) materials under slag deposition condition is essential for future design or modification of large solid rocket motors (SRMs) for launch application. In this paper, the alumina liquid flow pattern and the deposition principle in full-scale SRM engines are discussed. The interaction mechanism between the alumina droplets and the wall are analyzed. Then, an experimental method was developed to simulate the insulation material ablation under slag deposition condition. Experimental study was conducted based on a laboratory-scale device. Meanwhile, from the analysis of the cross-sectional morphology and chemical composition of the charring layer after ablation, the reaction mechanism of the charring layer under deposition condition was discussed, and the main reaction equation was derived. The numerical simulation and experimental results show the following. (i) The alumina droplet flow in the deposition section of the laboratory-scale device is similar to that of a full-scale SRM. (ii) The charring layer of the EPDM insulator displays a porous tight/loose structure under high-temperature slag deposition condition. (iii) A seven-step carbothermal reduction in the alumina is derived and established under high-pressure and high-temperature environment in the SRM combustion chamber. (iv) The analysis using thermodynamic software indicates that the reaction of the alumina and charring layer initially forms Al4C3 during the operation. Then, Al element and Al2OC compound are subsequently produced with the reduction in the release of gas CO as well with continuous environmental heating.

Decontamination of metals by melt refining/slagging: First year progress report

International Nuclear Information System (INIS)

Mizia, R.E.; Worcester, S.A.; Twidwell, L.G.; Paolini, D.J.; Weldon, T.A.

1994-03-01

As the number of nuclear installations undergoing decontamination and decommissioning (D ampersand D) increases, current radioactive waste storage space is consumed and establishment of new waste storage areas becomes increasingly difficult. The problem of handling and storing radioactive scrap metal (RSM) gains increasing importance in the DOE Environmental Restoration and Waste Management Program. To alleviate present and future waste storage problems, Westinghouse Idaho Nuclear Company (WINCO) is managing a program for the recycling of RSM for beneficial use within the DOE complex. As part of that effort, Montana Tech has been awarded a contract to help optimize melting and refining technologies for the recycling of stainless steel RSM. The scope of the Montana Tech program includes a literature survey, a decontaminating slag design study, small scale melting studies to determine optimum slag compositions for removal of radioactive contaminant surrogates, analysis of preferred melting techniques, and coordination of pilot scale melting demonstrations (100-500 lbs) to be conducted at selected commercial facilities. This program will identify methods that can be used to recycle stainless steel RSM which will be used to fabricate high and low level waste canisters for the Idaho Waste Immobilization Facility. This report summarizes the results of an extensive literature review and the first year's progress on slag design, small-scale melt refining of surrogate-containing stainless steel (presently only a three month effort), and pilot-scale preparation of surrogate master ingots

Modified DHTT Equipment for Crystallization Studies of Mold Slags

Science.gov (United States)

Kölbl, Nathalie; Harmuth, Harald; Marschall, Irmtraud

2018-04-01

The double hot thermocouple technique (DHTT) enables simulations of the temperature gradient at near-service conditions during continuous casting of steel. With the equipment applied so far, a rectangular slag film of even thickness often cannot be achieved. Further, the minimum temperature frequently lies within the slag film. Modified equipment can avoid these disadvantages via the following design features. The entire furnace chamber is heated to the selected temperature of the cold wire, and the minimum temperature is not located within the slag film. Furthermore, the shape of the heating wire is improved, which enables mounting of a thin, rectangular slag film between four platinum wires. This modification allows for investigations on transparent and translucent slags. So far, the results from DHTT investigations were represented via snapshots of the samples at certain experimental times. Therefore, appropriate methods for the graphical representation of the results were suggested: the maximum crystallinity, the time related to certain crystallinities with a dependence on the position within the slag film, and the crystal growth rate. The CaO-MgO-Al2O3-SiO2 slag investigated with this equipment was mineralogically examined additionally, and based on thermodynamic calculations, the allocation of temperatures to certain positions within the crystallized slag film was possible.

Alkali-slag cements for the immobilization of radioactive wastes

International Nuclear Information System (INIS)

Shi, C.; Day, R.L.

1996-01-01

Alkali-slag cements consist of glassy slag and an alkaline activator and can show both higher early and later strengths than Type III Portland cement, if a proper alkaline activator is used. An examination of microstructure of hardened alkali-slag cement pastes with the help of XRD and SEM with EDAX shows that the main hydration product is C-S-H (B) with low C/S ratio and no crystalline substances exist such as Ca(OH) 2 , Al (OH) 3 and sulphoaluminates. Mercury intrusion tests indicate that hardened alkali-slag cement pastes have a lower porosity than ordinary Portland cement, and contain mainly gel pores. The fine pore structure of hardened alkali-slag cement pastes will restrict the ingress of deleterious substances and the leaching of harmful species such as radionuclides. The leachability of Cs + from hardened alkali-slag cement pastes is only half of that from hardened Portland cement. From all these aspects, it is concluded that alkali-slag cements are a better solidification matrix than Portland cement for radioactive wastes

Production of highly porous glass-ceramics from metallurgical slag, fly ash and waste glass

Directory of Open Access Journals (Sweden)

Mangutova Bianka V.

2004-01-01

Full Text Available Glass-ceramics composites were produced based on fly-ash obtained from coal power stations, metallurgical slag from ferronickel industry and waste glass from TV monitors, windows and flasks. Using 50% waste flask glass in combination with fly ash and 20% waste glass from TV screens in combination with slag, E-modulus and bending strength values of the designed systems are increased (system based on fly ash: E-modulus from 6 to 29 GPa, and bending strength from 9 to 75 MPa. The polyurethane foam was used as a pore creator which gave the material porosity of 70(5% (fly ash-glass composite and a porosity of 65( 5% (slag-glass composite. E-modulus values of the designed porous systems were 3.5(1.2 GPa and 8.1(3 GPa, while the bending strength values were 6.0(2 MPa and 13.2(3.5 MPa, respectively. These materials could be used for the production of tiles, wall bricks, as well as for the construction of air diffusers for waste water aeration.

Enrichment of valuable elements from vanadium slag using superconducting HGMS technology

Energy Technology Data Exchange (ETDEWEB)

He, Sai; Yang, Chang Qiao; Li, Su Qin; Zhang, Chang Quan [School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing (China)

2017-03-15

Vanadium slags is a kind of vanadiferous solid waste from steelmaking process. It not only occupies land, pollutes environment, but also leads to waste of resources. Based on the difference of magnetic susceptibility of different particles caused by their chemical and physical properties from vanadium slag, a new technology, superconducting high gradient magnetic separation was investigated for separation and extraction of valuable substances from vanadium slag. The magnetic concentrate was obtained under optimal parameters, i.e., a particle size -200 mesh, a magnetic flux density of 0.8 T, a slurry concentration of 5 g/L, an amount of steel wools of 25 g and a slurry flow velocity of 2 L/min. The content of Fe{sub 2}O{sub 3} in concentrate could be increased from 39.6% to 55.0% and V2O5 from 2.5% to 4.0%, respectively. The recovery rate is up to 42.9%, and the vanadium slag has been effectively reused.

Thermodynamic properties of chromium bearing slags and minerals. A review

Energy Technology Data Exchange (ETDEWEB)

Xiao Yanping; Holappa, L.

1996-12-31

In this report, the thermodynamic properties of chromium bearing slags and minerals were reviewed based on the available information in the literature. It includes the analysing methods for oxidation state of chromium in slags, oxidation state of chromium and activities of chromium oxides in slags and minerals. The phase diagrams of chromium oxide systems and chromium distributions between slag and metal phases are also covered ill this review. Concerning the analysing methods, it was found that most of the available approaches are limited to iron free slag systems and the sample preparation is very sensitive to the analysing results. In silicate slags under reducing atmosphere, divalent and trivalent chromium co-exist in the slags. It is agreed that the fraction of divalent chromium to total chromium increases with higher temperature, lower slag basicity and oxygen potential. For the slags under oxidising atmosphere, trivalent, pentavalent and hexavalent states were reported to be stable. The activities of CrO and CrO{sub 1.5} were concluded to have positive deviation from ideal solution. Slag basicity has a positive effect and temperature has a negative effect on the activities of chromium oxides. The phase diagrams of the Cr-O, binary, and ternary chromium containing oxide systems have been examined systematically. The analysis shows that the data on the quaternary and quinary systems are insufficient, and require further investigation. The most important features of the chromium containing silicate slags are the large miscibility gaps and the stability of the chromite spinel. (orig.) (76 refs.)

The use of blast furnace slag

Directory of Open Access Journals (Sweden)

V. Václavík

2012-10-01

Full Text Available The paper presents the results of experimental research that dealt with the substitution of finely ground blast furnace slag for Portland cement in the course of simple concrete manufacturing. Physical and mechanical properties of experimental concrete mixtures based on finely ground blast furnace slag were observed.

Radiation dose contribution from coal-slags used as structural building material

International Nuclear Information System (INIS)

Somlai, J.; Kanyar, B.; Bodnar, R.; Lendvai, Z.; Nemeth, Cs.

1996-01-01

A significant dose distribution on the population could be derived from coal slags used as isolation material. Extremely high natural activities are measured in the coal slag, derived from the region of the settlement Ajka, Hungary. In some buildings monitored, the elevated γ-doses were nearly 5-10 times higher than the world average ones. The annual average indoor radon concentrations from the slag exceeded 400 Bq/m 3 and in some cases up to 1200 Bq/m 3 . Due to the elevated exposure and the radon concentrations in the dwellings the annual dose was estimated to 8-24 mSv/y more than 5-10 times of the world average one. (author). 10 refs., 1 fig., 3 tabs

Brief summary of slag handling options reviewed for the slagging pyrolysis incinerator in the transuranic waste treatment facility (TWIF) at the INEL

International Nuclear Information System (INIS)

Darnell, G.R.

1980-06-01

This report summarizes the technical problems associated with molten transuranic waste slag as it flows from the incinerator shaft (gasifier) of the slagging pyrolysis incinerator. It addresses essential gasifier seals, slag casting and pouring technology, and transportation and packaging problems. Areas requiring further study and testing are identified

EFFECT OF REACTIVE MAGNESIUM OXIDE ON PROPERTIES OF ALKALI ACTIVATED SLAG GEOPOLYMER CEMENT PASTES

Directory of Open Access Journals (Sweden)

H. A. Abdel-Gawwad

2015-03-01

Full Text Available The effect of different proportions and different reactivities of MgO on the drying shrinkage and compressive strength of alkali activated slag pastes (AAS has been investigated. The slag was activated by 6 wt.% sodium hydroxide and liquid sodium silicate at ratio of 3:3 (wt.. The different reactivities of MgOs were produced from the calcination of hydromagnesite at different temperatures (550, 1000, 1250 C. The results showed that the reactivity of magnesium oxide decreases with increasing the calcination temperature. Also, the drying shrinkage of AAS was reduced by the replacement of slag with MgOs. The highly reactive MgO accelerated the hydration of AAS at early ages. The replacement of slag with 5% MgO550 increased one day compressive strength by ~26 % while MgO1250 had little effect. A significant increase in strength was observed after 7 days in case of replacement of slag with 5 % MgO1250. The MgO reacts with slag to form hydrotalcite likephases (Ht as detected by XRD, FTIR spectroscopy, TGA/DTG analysis and SEM.

Influences of Steelmaking Slags on Hydration and Hardening of Concretes

Science.gov (United States)

Kirsanova, A. A.; Dildin, A. N.; Maksimov, S. P.

2017-11-01

It is shown that the slag of metallurgical production can be used in the construction industry as an active mineral additive for concrete. This approach allows us to solve environmental problems and reduce costs for the production of binder and concrete simultaneously. Most often slag is used in the form of a filler, an active mineral additive or as a part of a binder for artificial conglomerates. The introduction of slag allows one to notice a part of the cement, to obtain concretes that are more resistant to the impact of aggressive sulfate media. The paper shows the possibility of using recycled steel-smelting slags in the construction industry for the production of cement. An assessment was made of their effect on the hydration of the cement stone and hardening of the concrete together with the plasticizer under normal conditions. In the process of work, we used the slag of the Zlatoust Electrometallurgical Factory. Possible limitations of the content of steel-slag slag in concrete because of the possible presence of harmful impurities are shown. It is necessary to enter slag in conjunction with superplasticizers to reduce the flow of water mixing. Slags can be used as a hardening accelerator for cement concrete as they allow one to increase the degree of cement hydration and concrete strength. It is shown that slags can be used to produce fast-hardening concretes and their comparative characteristics with other active mineral additives are given.

Reprocessing of metallurgical slag into materials for the building industry

International Nuclear Information System (INIS)

Pioro, L.S.; Pioro, I.L.

2004-01-01

Several methods of reprocessing metallurgical (blast furnace) slag into materials for the building industry, based on melting aggregates with submerged combustion, were developed and tested. The first method involves melting hot slag with some additives directly in a slag ladle with a submerged gas-air burner, with the objective of producing stabilized slag or glass-ceramic. The second method involves direct draining of melted slag from a ladle into the slag receiver, with subsequent control of the slag draining into the converter where special charging materials are added to the melt, with the objective of producing glass-ceramic. A third method involves melting cold slag with some additives inside a melting converter with submerged gas-air burners, with the objective of producing glass-ceramic fillers for use in road construction. Specific to the melting process is the use of a gas-air mixture with direct combustion inside the melt. This feature provides melt bubbling to help achieve maximum heat transfer from combustion products to the melt, improve mixing (and therefore homogeneity of the melt), and increases the rate of chemical reactions. The experimental data for different aspects of the proposed methods are presented. The reprocessed blast-furnace slag in the form of granules can be used as fillers for concretes, asphalts, and as additives in the production of cement, bricks and other building materials. As well, reprocessed blast-furnace slag can be poured into forms for the production of glass-ceramic tiles

Reuse of steel slag in bituminous paving mixtures.

Science.gov (United States)

Sorlini, Sabrina; Sanzeni, Alex; Rondi, Luca

2012-03-30

This paper presents a comprehensive study to evaluate the mechanical properties and environmental suitability of electric arc furnace (EAF) steel slag in bituminous paving mixtures. A variety of tests were executed on samples of EAF slag to characterize the physical, geometrical, mechanical and chemical properties as required by UNI EN specifications, focusing additionally on the volumetric expansion associated with hydration of free CaO and MgO. Five bituminous mixtures of aggregates for flexible road pavement were designed containing up to 40% of EAF slag and were tested to determine Marshall stability and indirect tensile strength. The leaching behaviour of slag samples and bituminous mixtures was evaluated according to the UNI EN leaching test. The tested slag showed satisfactory physical and mechanical properties and a release of pollutants generally below the limits set by the Italian code. Tests on volume stability of fresh materials confirmed that a period of 2-3 months is necessary to reduce effects of oxides hydration. The results of tests performed on bituminous mixtures with EAF slag were comparable with the performance of mixtures containing natural aggregates and the leaching tests provided satisfactory results. Copyright © 2012 Elsevier B.V. All rights reserved.

Ternary Blends of High Aluminate Cement, Fly ash and Blast-furnace slag for Sewerage Lining Mortar

Science.gov (United States)

Chao, L. C.; Kuo, C. P.

2018-01-01

High aluminate cement (HAC), fly ash (FA) and blast-furnace slag (BFS) have been treated sustainable materials for the use of cement products for wastewater infrastructure due to their capabilities of corrosion resistance. The purpose of this study is to optimize a ternary blend of above mentioned materials for a special type of mortar for sewerage lining. By the using of Taguchi method, four control parameters including water/cementitious material ratio, mix water content, fly ash content and blast-furnace slag content were considered in nine trial mix designs in this study. By evaluating target properties including (1) maximization of compressive strength, (2) maximization of electricity resistance and (3) minimization of water absorption rate, the best possible levels for each control parameter were determined and the optimal mix proportions were verified. Through the implementation of the study, a practical and completed idea for designing corrosion resistive mortar comprising HAC, FA and BSF is provided.

Influence of slag-seed interaction on MHD generator performance

International Nuclear Information System (INIS)

Luongo, C.A.; Kruger, C.M.

1984-01-01

An overview of past work in the field of slag/seed interaction is presented. The ideal solution model for the slag and its failure to lead to accurate predictions are discussed. The non-ideal solution model is introduced. Data on potassium vapor pressure over slags taken at the National Bureau of Standards and Montana State University were compiled and compared. Large disagreement between these sources was observed. The shortcomings of the complete thermodynamic equilibrium models led to over predictions in the fraction of seed lost to the slag. A model including non-equilibrium effects is introduced. The heat/mass transfer analogy is invoked to calculate the mass transfer rate of potassium towards the slag. Using typical conditions for a large MHD generator, an integral method is used to evaluate the potassium concentration boundary layer thickness. The calculations are performed with the slag runoff (ash rejection) as a parameter. The increase in boundary layer resistance due to potassium depletion is calculated

Wetting Behavior of Calcium Ferrite Slags on Cristobalite Substrates

Science.gov (United States)

Yang, Mingrui; Lv, Xuewei; Wei, Ruirui; Xu, Jian; Bai, Chenguang

2018-03-01

Calcium ferrite (CF) is a significant intermediate adhesive phase in high-basicity sinters. The wettability between calcium ferrite (CF) and gangue plays an important role in the assimilation process. The wettability of CF-based slags, in which a constant amount (2 mass pct.) of Al2O3, MgO, SiO2, and TiO2 was added, on solid SiO2 (cristobalite) substrates at 1523 K (1250 °C) was investigated. The interfacial microstructure and spreading mechanisms were discussed for each sample. All the tested slag samples exhibited good wettability on the SiO2 substrate. The initial apparent contact angles were in the range of 20 to 50 deg, while the final apparent contact angles were 5 deg. The wetting process could be divided into three stages on the basis of the change in diameter, namely the "linear spreading" stage, "spreading rate reduction" stage, and "wetting equilibrium" stage. It was found that the CF-SiO2 wetting system exhibits dissolutive wetting and the dissolution of SiO2 into slag influences its spreading process. The spreading rate increases with a decrease in the ratio of viscosity to interfacial tension, which is a result of the addition of Al2O3, MgO, SiO2, and TiO2. After cooling, a deep corrosion pit was formed in the substrate and a diffusion layer was generated in front of the residual slag zone; further, some SiO2 and Fe2O3 solid solutions precipitated in the slag.

Characterization of the lead smelter slag in Santo Amaro, Bahia, Brazil

Energy Technology Data Exchange (ETDEWEB)

Andrade Lima, L.R.P. de, E-mail: lelo@ufba.br [Department of Materials Science and Technology, Federal University of Bahia, C.P. 6974, Salvador, BA 41810-971 (Brazil); Bernardez, L.A. [Ingenium Consultoria em Engenharia Ltda (Brazil)

2011-05-30

For 33 years, a primary lead smelter operated in Santo Amaro (Brazil). Since the 1970s, large amounts of Pb and Cd have been widely documented in the blood and hair of people living near the smelter. The plant closed down in 1993, and several years later, the Pb levels in the blood of children under 4 years of age living near the smelter were high, where the disposed lead slag was suspected to be the main source of this contamination. The objective of this study is to elucidate the source of the Pb contamination and any other potentially toxic contamination, focusing on the characterization of the slag. The samples used for this characterization study were taken from the slag heaps. The results of the chemical analysis showed that the major constituents of the slag, in decreasing order of wt%, were the following: Fe{sub 2}O{sub 3} (28.10), CaO (23.11), SiO{sub 2} (21.39), ZnO (9.47), MgO (5.44), PbO (4.06), Al{sub 2}O{sub 3} (3.56), C (2.26), MnO (1.44), Na{sub 2}O (0.27), S (0.37), K{sub 2}O (0.26), and TiO{sub 2} (0.25). The Cd content of the slag was 57.3 mg/kg, which is relatively low. The X-ray diffraction and the electron probe microanalyzer X-ray mapping indicated that the major phases in the slag were wuestite, olivine, kirschsteinite, and franklinite. Only spheroidal metallic Pb was found in the slag. The leaching study showed that the slag was stable at a pH greater than 2.8, and only in an extremely acidic environment was the solubilization of the Pb enhanced significantly. The solubilization of Zn was very limited in the acidic and alkaline environments. These results can be explained by the limited leachability of the metallic Pb and Zn-bearing compounds. The leaching study used TCLP, SPLP, and SWEP and indicated that the lead slag was stable in weak acidic environments for short contact times.

Short review on the origin and countermeasure of biomass slagging in grate furnace

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Yiming eZhu

2014-02-01

Full Text Available Given the increasing demand for energy consumption, biomass has been more and more important as a new type of clean renewable energy source. Biomass direct firing is the most mature and promising utilization method to date, while it allows a timely solution to slagging problems. Alkali metal elements in the biomass fuel and the ash fusion behavior, as the two major origins contributing to slagging during biomass combustion, are analyzed in this paper. The slag presents various layered structures affected by the different compositions of ash particles. Besides, the high-temperature molten material which provides a supporting effect on the skeletal structure in biomass ash was proposed to evaluate the ash fusion characteristics. In addition, numerous solutions to biomass slagging, such as additives, fuel pretreatment and biomass co-firing, were also discussed.

Estimation of slagging in furnaces; Kuonaavuuden ennustaminen kivihiilen poelypoltossa

Energy Technology Data Exchange (ETDEWEB)

Jacobson, T; Jaeaeskelaeinen, K; Oeini, J; Koskiahde, A; Jokiniemi, J; Pyykkoenen, J [Imatran Voima Oy, Vantaa (Finland)

1997-10-01

Understanding and estimation of slagging in furnaces is essential in the design of new power plants with high steam values or in modifications like low-NO{sub x} retrofits in existing furnaces. Major slagging yields poor efficiency, difficult operation and high maintenance costs of the plant. The aim of the project is to develop a computational model for slagging in pulverized coal combustion. The model is based on Computer Controlled Scanning Electron Microscopy (CCSEM) analysis of mineral composition of the coal and physical models for behaviour of minerals inside a furnace. The analyzed mineral particles are classified to five composition classes and distributed to calculational coal particles if internal minerals of coal. The calculational coal particles and the external minerals are traced in the furnace to find out the behaviour of minerals inside the furnace. If the particle tracing indicates that the particle hits the heat transfer surface of the furnace the viscosity of the particle is determined to see if particle is sticky. The model will be implemented to 3D computational fluid dynamics based furnace simulation environment Ardemus which predicts the fluid dynamics, heat transfer and combustion in a furnace. (orig.)

Substrate pH and butterfly bush response to dolomitic lime or steel slag amendment

Science.gov (United States)

Steel slag is a fertilizer amendment with a high concentration of calcium oxide, and thus capable of raising substrate pH similar to dolomitic lime. Steel slag, however, contains higher concentrations of some nutrients, such as iron, manganese, and silicon, compared to dolomitic lime. The objectiv...

Steel desulphurization with synthetic slag

Directory of Open Access Journals (Sweden)

Heput, T.

2007-02-01

Full Text Available Generally speaking, sulphur is considered a harmful element for steel quality, reason why all the technological steps are being taken in order to eliminate it from the metal bath. This paper deals with the influence of the chemical composition, on the slag quantity and of the bath stirring condition upon the desulphurization process in the casting ladle by treatment with synthetic slag. The experiments were made at an open-hearth plant with the steel tapping in two ladles (the desulphurization was made with synthetic slag at one ladle while the other one was considered standard and at the electric steel plant and for the synthetic slag formation a mix was used, made, according to several receipts, of: lime (50-75%, fluorine (0-17%, bauxite (0-32% and aluminous slag (8-22%. The data were processed in the calculation programs EXCEL and MATLAB, which resulted in a series of correlations between the desulphurization degree and the chemical composition of the slag, respectively the slag quantity both for the charges bubbled with Argon and the unbubbled ones.

En general, el azufre es considerado un elemento nocivo para la calidad del acero y, por eso, en la práctica, se toman todas las medidas de orden tecnológico para su eliminación del baño metálico. En este trabajo se analiza la influencia de la composición química, de la cantidad de escoria y del estado de agitación del baño sobre el proceso de desulfuración en la cuchara para fundir por tratamiento con escoria sintética. Los experimentos se han realizado en una acería evacuando el acero en dos ollas (en una cuchara se efectuó la desulfuración con escoria sintética y a la otra se consideró como patrón y en un acería eléctrica y para la formación de la escoria sintética se utilizó una mezcla producida según muchas recetas, formada por: cal (50-75%, fluorina (0-17%, bauxita (0-32% y escoria aluminosa (8-22%. Los datos han sido procesados en los programas de c

Properties of Foamed Mortar Prepared with Granulated Blast-Furnace Slag

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Xiao Zhao

2015-01-01

Full Text Available Foamed mortar with a density of 1300 kg/m3 was prepared. In the initial laboratory trials, water-to-cement (w/c ratios ranging from 0.54 to 0.64 were tested to determine the optimal value for foamed mortar corresponding to the highest compressive strength without compromising its fresh state properties. With the obtained optimal w/c ratio of 0.56, two types of foamed mortar were prepared, namely cement-foamed mortar (CFM and slag-foamed mortar (SFM, 50% cement was replaced by slag weight. Four different curing conditions were adopted for both types of foamed mortar to assess their compressive strength, ultrasonic pulse velocity (UPV and thermal insulation performance. The test results indicated that utilizing 50% of slag as cement replacement in the production of foamed mortar improved the compressive strength, UPV and thermal insulation properties. Additionally, the initial water curing of seven days gained higher compressive strength and increased UPV values as compared to the air cured and natural weather curing samples. However, this positive effect was more pronounced in the case of compressive strength than in the UPV and thermal conductivity of foamed mortar.

Properties of Foamed Mortar Prepared with Granulated Blast-Furnace Slag.

Science.gov (United States)

Zhao, Xiao; Lim, Siong-Kang; Tan, Cher-Siang; Li, Bo; Ling, Tung-Chai; Huang, Runqiu; Wang, Qingyuan

2015-01-30

Foamed mortar with a density of 1300 kg/m³ was prepared. In the initial laboratory trials, water-to-cement (w/c) ratios ranging from 0.54 to 0.64 were tested to determine the optimal value for foamed mortar corresponding to the highest compressive strength without compromising its fresh state properties. With the obtained optimal w/c ratio of 0.56, two types of foamed mortar were prepared, namely cement-foamed mortar (CFM) and slag-foamed mortar (SFM, 50% cement was replaced by slag weight). Four different curing conditions were adopted for both types of foamed mortar to assess their compressive strength, ultrasonic pulse velocity (UPV) and thermal insulation performance. The test results indicated that utilizing 50% of slag as cement replacement in the production of foamed mortar improved the compressive strength, UPV and thermal insulation properties. Additionally, the initial water curing of seven days gained higher compressive strength and increased UPV values as compared to the air cured and natural weather curing samples. However, this positive effect was more pronounced in the case of compressive strength than in the UPV and thermal conductivity of foamed mortar.

Characterization and recovery of copper values from discarded slag.

Science.gov (United States)

Das, Bisweswar; Mishra, Barada Kanta; Angadi, Shivakumar; Pradhan, Siddharth Kumar; Prakash, Sandur; Mohanty, Jayakrushna

2010-06-01

In any copper smelter large quantities of copper slag are discarded as waste material causing space and environmental problems. This discarded slag contains important amounts of metallic values such as copper and iron. The recovery of copper values from an Indian smelter slag that contains 1.53% Cu, 39.8% Fe and 34.65% SiO(2) was the focus of the present study. A complete investigation of the different phases present in the slag has been carried out by means of optical microscopy, Raman spectroscopy, scanning electron microscopy (SEM), and X-ray diffraction (XRD) techniques. It is observed that iron and silica are mostly associated with the fayalite phase whereas copper is present in both oxide and sulfide phases. These oxide and sulfide phases of copper are mostly present within the slag phase and to some extent the slag is also embedded inside the oxide and sulfide phases. The recovery of copper values from the discarded slag has been explored by applying a flotation technique using conventional sodium isopropyl xanthate (SIX) as the collector. The effects of flotation parameters such as pH and collector concentration are investigated. Under optimum flotation conditions, it is possible to achieve 21% Cu with more than 80% recovery.

Investigation of compressive strength of concrete with slag and silica fu

International Nuclear Information System (INIS)

Mostofinejad, D.; Mirtalee, K.; Sadeghi, M.

2002-01-01

Without doubt, concrete has special place in construction of different types of structures, and used as one of the most important materials in construction industry. Today, with development and modernization of human knowledge in construction industry, it is possible to reach h igh performance concrete . Mechanical properties and durability of high performance concrete is quite better than that of conventional concrete. In present, the use of supplementary cementitious materials, mainly silica fume, fly ash and blast furnace slag has become increasingly common for reasons of economy and technical benefits imparted by these materials. The aim of present research is investigation and comparison compressive strength of concrete specimens due to variation of water to cementitious materials ratio (W/C M), silica fume and slag percent and their proportions as cement replacement. Furthermore, it is intended to determine best combination of these materials with cement in concrete (optimum percent) to reach to maximum compressive strength. In the current study, specimens were made in 0.5,0.4 and 0.3 W/C M ratio contained 0,20,35 and 50 percent of slag as cement replacement, where in each slag replacement percent, 0, 5, 10 and 15 percent of of silica fume were used as cement replacement. Results of the current study show that the combination effect of slag and silica fume replacement in concrete leads to the maximum compressive strength in concrete; also there are some optimum percents for replacement of slag and silica fume to cement to get the best results

Artificial intelligence-based computer modeling tools for controlling slag foaming in electric arc furnaces

Science.gov (United States)

Wilson, Eric Lee

Due to increased competition in a world economy, steel companies are currently interested in developing techniques that will allow for the improvement of the steelmaking process, either by increasing output efficiency or by improving the quality of their product, or both. Slag foaming is one practice that has been shown to contribute to both these goals. However, slag foaming is highly dynamic and difficult to model or control. This dissertation describes an effort to use artificial intelligence-based tools (genetic algorithms, fuzzy logic, and neural networks) to both model and control the slag foaming process. Specifically, a neural network is trained and tested on slag foaming data provided by a steel plant. This neural network model is then controlled by a fuzzy logic controller, which in turn is optimized by a genetic algorithm. This tuned controller is then installed at a steel plant and given control be a more efficient slag foaming controller than what was previously used by the steel plant.

EFFECT OF CaO/SiO₂ AND HEAT TREATMENT ON THE MICROSTRUCTURE OF GLASS-CERAMICS FROM BLAST FURNACE SLAG

OpenAIRE

Chunshai Xie; Yongliang Gui; Song Chunyan; Hu Binsheng

2016-01-01

Glass-ceramics, with molten blast furnace (BF) slag as the major raw material, were prepared successfully by the melting method. The effect of the CaO/SiO₂ ratio in the molten BF slag and heat treatment on the viscosity and microstructure of glass-ceramics produced from BF slag were traced using the melt property tester, DSC, XRD and SEM. The results showed that increasing the CaO/SiO₂ ratio of BF slag caused a decrease not only in the viscosity of the BF slag at high temperature but also in ...

Treatment of metallurgical wastes : recovery of metal values from smelter slags by pressure oxidative leaching

Energy Technology Data Exchange (ETDEWEB)

Li, Y.; Perederiy, I.; Papangelakis, V.G. [Toronto Univ., ON (Canada). Dept. of Chemical Engineering and Applied Chemistry

2008-07-01

Vast quantities of slag are produced and dumped as waste by-products during the production of base metals by smelting operations. These slags contain large amounts of valuable metals which lead to a decrease in metal yield and, combined with the entrapped sulphur, pose a danger to the environment. The dissolution of fayalite is important for the selective recovery of valuable metals and the cleanup of slags in high pressure oxidative leaching. The nature of base metals and iron in solidified slag must be investigated in order to understand the mechanism of the process. This paper discussed the application of powder X-ray diffraction (PXRD) and scanning electron microscopy (SEM) for the characterization of a smelter slag microstructure. The study used leaching tests with the same smelter slag to measure and monitor the results of leaching, including metal extraction levels, the extent of iron dissolution as well as impurity contents. The paper provided information on the experiment with particular reference to slag leaching, chemical analysis, and characterization. It was concluded that slag consists of several solid phases with base metal sulfide and oxide droplets entrapped in the fayalite matrix or silica regions. Therefore, nickel, copper, cobalt, and zinc need to be exposed either chemically or mechanically to promote their recovery. 21 refs., 4 tabs., 5 figs.

[Hygienic assessment of metal-lurgical slag crushed stone for its use in road-building].

Science.gov (United States)

Tikhomirov, Iu P; Ippolitova, V P; Bezrokov, M E

2010-01-01

The increasing amount of industrial waste generates a need for its use as recycled materials. The paper presents the results of hygienic assessment of metallurgic slag crushed stone to be added to natural materials in highway building. The research program has included the measurement of content of water-soluble forms of metals, the evaluation of the acute toxicity of waste after oral administration to mice and rats, the study of the toxicity of waste by biotesting and the activity of natural radionuclides. The slag crushed stone virtually lacks water-soluble elements when it contains a high level of bulk forms of metals. According to acute toxicity for warm-blooded animals, the slag crushed stone belongs to Hazard Class IV by GOST 12.1.007-76 (low hazard substances). The biotesting on hydrocoles, the slag crushed stone is also referred to as Class IV (low hazard substances). In terms of the level of natural radionuclides, the slag crushed stone poses no hazard to the environment. The performed studies give grounds to recommend metallurgical slag crushed stone to be added to natural materials for highway building.

Connection between radon emanation and some structural properties of coal-slag as building material

International Nuclear Information System (INIS)

Somlai, J.; Jobbagy, V.; Somlai, K.; Kovacs, J.; Nemeth, Cs.; Kovacs, T.

2008-01-01

Radionuclides of natural origin may accumulate in different industrial waste materials and by-products. The use of coal bottom ash or coal-slag as building material in Hungary is widespread. Because of the elevated radium content of coal-slag, high radon concentration has been detected in buildings containing coal-slag as building material. In two towns, where buildings contain coal-slag with almost the same radium concentration, the indoor radon concentrations have been found to differ significantly. In order to investigate the cause of the difference in the emanation coefficients, slag samples from the two locations were examined for grain-size distribution, density, pore volume, and specific surface. The applied methods were: gamma spectrometry for the radium concentration of the samples; Lucas cell method for the radon emanation; nitrogen absorption-desorption isotherms analyzed using the BET theory and mercury poremeter for the specific surface and pore volume. It was found that the great difference in the emanation coefficients (1.35±0.13% and 14.3±0.92%) of the coal-slag samples is primarily influenced by the pore volume and the specific surface

INFLUENCE OF CURING TEMPERATURE ON THE PHYSICO-MECHANICAL, CHARACTERISTICS OF CALCIUM ALUMINATE CEMENT WITH AIR-COOLED SLAG OR WATER-COOLED SLAG

Directory of Open Access Journals (Sweden)

M. Heikal

2004-12-01

Full Text Available The nature, sequence, crystallinity and microstructure of hydrated phases were analyzed using differential scanning calorimetry (DSC, X-ray diffraction (XRD and scanning electron microscopy (SEM. The results showed that the formation of different hydrated phases was temperature dependence. The physico-mechanical and microstructural characteristics were investigated after curing at 20, 40 and 60° C. The results indicated that for the substitution of calcium aluminate cement (CAC by air-cooled slag (AS or water-cooled slag (WS at 20° C, the compressive strength increases with slag content up to 10 wt.%, then followed by a decrease with further slag substitution up to 25 wt.%; but the values are still higher than those of the neat CAC pastes at different curing ages up to 60 days. After 28 days of hydration at 40-60° C, the compressive strength increases with the slag content. This is attributed to the prevention of the conversion reaction, which was confirmed by XRD, DSC and SEM techniques, and the preferential formation of stratlingite (gehleinte-like phase. The SEM micrographs showed a close texture of hydrated CAC/slag blends made with AS or WS at 40°C due to the formation of C2ASH8 and C-S-H phases.

Slag corrosion of gamma aluminium oxynitride

Energy Technology Data Exchange (ETDEWEB)

Wang Xidong; Li Wen Chao [Beijing Univ. of Science and Technology, BJ (China). Dept. of Physical Chemistry of Metals; Sichen Du; Seetharaman, S. [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Materials Science and Technology

2002-03-01

Corrosion of {gamma}-aluminium oxynitride (AlON) by CaO-MgO-''FeO''-Al{sub 2}O{sub 3}-SiO{sub 2} melts corresponding to blast furnace slag was examined from 1693 to 1753 K under static and forced convection conditions. An intermediate layer was observed between the unreacted oxynitride and slag. After a certain time interval, the rate of the growth of this layer was found to be equal to the rate of the dissolution of the layer. Slag corrosion of AlON is a strongly thermally activated process, the overall activation energy being 1002 kJ/mol. The rate of corrosion was found to be significantly enhanced by the addition of ''FeO''. (orig.)

Steel Slag as an Aggregate Replacement in Malaysian Hot Mix Asphalt

OpenAIRE

Hainin, Mohd Rosli; Yusoff, Nur Izzi Md.; Mohammad Sabri, Mohd Fahmi; Abdul Aziz, Mohd Azizi; Sahul Hameed, Mohd Anwar; Farooq Reshi, Wasid

2012-01-01

As natural aggregate sources are becoming depleted due to high demand in road construction and the amount of disposed waste material keeps increasing, researchers are exploring the use of alternative materials which could preserve natural sources and save the environment. In this study, steel slag was used as an aggregate replacement in conventional dense graded asphalt mixes (ACW14 and ACB28). Steel slag was selected due to its characteristics, which are almost similar to conventional aggreg...

Analysis of the Optimum Usage of Slag for the Compressive Strength of Concrete.

Science.gov (United States)

Lee, Han-Seung; Wang, Xiao-Yong; Zhang, Li-Na; Koh, Kyung-Taek

2015-03-18

Ground granulated blast furnace slag is widely used as a mineral admixture to replace partial Portland cement in the concrete industry. As the amount of slag increases, the late-age compressive strength of concrete mixtures increases. However, after an optimum point, any further increase in slag does not improve the late-age compressive strength. This optimum replacement ratio of slag is a crucial factor for its efficient use in the concrete industry. This paper proposes a numerical procedure to analyze the optimum usage of slag for the compressive strength of concrete. This numerical procedure starts with a blended hydration model that simulates cement hydration, slag reaction, and interactions between cement hydration and slag reaction. The amount of calcium silicate hydrate (CSH) is calculated considering the contributions from cement hydration and slag reaction. Then, by using the CSH contents, the compressive strength of the slag-blended concrete is evaluated. Finally, based on the parameter analysis of the compressive strength development of concrete with different slag inclusions, the optimum usage of slag in concrete mixtures is determined to be approximately 40% of the total binder content. The proposed model is verified through experimental results of the compressive strength of slag-blended concrete with different water-to-binder ratios and different slag inclusions.

Method of burning highly reactive strongly slagging coal dust in a chamber furnace

Energy Technology Data Exchange (ETDEWEB)

Protsaylo, M.Ya.; Kotler, V.R.; Lobov, G.V.; Mechev, V.P.; Proshkin, A.V.; Zhuravlev, Yu.A.

1982-01-01

In the chamber furnace in order to reduce slagging, it is proprosed that, above the coal dust burners, nozzles be installed with inclination downwards through which air is fed in a mixture with flue gases. Under the influence of this flue gas-air mixture, the coal dust flame is deviated downwards. In this case there is an increase in the length of the flame and degree of filling of the volume of the furnace with the flame. This increases the effectiveness of dust burning. The input into the furnace of fuel jointly with the air and flue gases (optimally 10-15% of the total quantity of gases formed during fuel combustion) makes it possible to reduce the temperature in the furnace and the probability of slagging of the furnace walls.

performance of steel slag performance of steel slag as fine

African Journals Online (AJOL)

eobe

Suitability of using steel slag (SS) as substitute for sand in concrete was ... The strength of SS concrete increased with increase in proporti. 10 mm. .... additives used. All other oxides ..... low lime coal fly ash in foamed concrete”, Fuel, Vol. 84,.

Investigation and assessment of lead slag concrete as nuclear shields

International Nuclear Information System (INIS)

Zaghloul, Y.R.

2009-01-01

The present work is concerned with the efficiency of heavy weight concrete as a shielding material in constructing nuclear installations as well as for radioactive wastes disposal facilities.In this context, lead slag was used as a replacement for fine aggregates in heavy concrete shields that include local heavy weight aggregates (namely; barite and ilmenite) as well as normal concrete includes dolomite and sand as coarse and fine aggregates, as a reference. The effect of different percentages of lead slag was investigated to assess the produced lead slag concrete as a nuclear shielding material. The different properties (physical, mechanical and nuclear) of the produced lead slag concrete were investigated. The results obtained showed that increasing the lead slag percentage improving the investigated properties of the different concrete mixes. In addition, ilmenite concrete with 20% lead slag showed the best results for all the investigated properties.

Nickel recovery from electric arc furnace slag by magnetic separation

Directory of Open Access Journals (Sweden)

Sakaroglou Marianna

2017-01-01

Full Text Available During the pyrometallurgical treatment of the nickel-bearing laterite in the plant of G.M.M. S.A. LARCO, slag is produced after treatment in electric-arc furnace (EAF that contains 0.10 to 0.20 % Ni. Taking into account the great quantity of slag produced per year, the recovery of nickel from the EAF slag will add benefits to the entire process. The target of the current work is to investigate the possibility of nickel recovery from EAF slag by magnetic separation. To meet the target, the effect of the following parameters was studied: grain size, magnetic field intensity, thickness of slag layer, moisture content, and re-grinding of the coarser slag particles. The results show that it is possible to obtain a magnetic product with nickel grade close to that of the primary raw material or even better, with sufficient nickel recovery.

Growth and Cd uptake by rice (Oryza sativa) in acidic and Cd-contaminated paddy soils amended with steel slag.

Science.gov (United States)

He, Huaidong; Tam, Nora F Y; Yao, Aijun; Qiu, Rongliang; Li, Wai Chin; Ye, Zhihong

2017-12-01

Contamination of rice (Oryza sativa) by Cd is of great concern. Steel slag could be used to amend Cd-contaminated soils and make them safe for cereal production. This work was conducted to study the effects of steel slag on Cd uptake and growth of rice plants in acidic and Cd-contaminated paddy soils and to determine the possible mechanisms behind these effects. Pot (rhizobag) experiments were conducted using rice plants grown on two acidic and Cd-contaminated paddy soils with or without steel slag amendment. Steel slag amendment significantly increased grain yield by 36-45% and root catalase activity, and decreased Cd concentrations in brown rice by 66-77% compared with the control, in both soils. Steel slag amendment also markedly decreased extractable soil Cd, Cd concentrations in pore-water and Cd translocation from roots to above-ground parts. It also significantly increased soil pH, extractable Si and Ca in soils and Ca concentrations in roots. Significant positive correlations were found between extractable soil Cd and Cd concentrations in rice tissues, but it was negatively correlated with soil pH and extractable Si. Calcium in root tissues significantly and negatively correlated with Cd translocation factors from roots to straw. Overall, steel slag amendment not only significantly promoted rice growth but decreased Cd accumulation in brown rice. These benefits appear to be related to improvements in soil conditions (e.g. increasing pH, extractable Si and Ca), a reduction in extractable soil Cd, and suppression of Cd translocation from roots to above-ground parts. Copyright © 2017 Elsevier Ltd. All rights reserved.

Graphitization of Coke and Its Interaction with Slag in the Hearth of a Blast Furnace

Science.gov (United States)

Li, Kejiang; Zhang, Jianliang; Liu, Yanxiang; Barati, Mansoor; Liu, Zhengjian; Zhong, Jianbo; Su, Buxin; Wei, Mengfang; Wang, Guangwei; Yang, Tianjun

2016-04-01

Coke reaction behavior in the blast furnace hearth has yet to be fully understood due to limited access to the high temperature zone. The graphitization of coke and its interaction with slag in the hearth of blast furnace were investigated with samples obtained from the center of the deadman of a blast furnace during its overhaul period. All hearth coke samples from fines to lumps were confirmed to be highly graphitized, and the graphitization of coke in the high temperature zone was convinced to start from the coke surface and lead to the formation of coke fines. It will be essential to perform further comprehensive investigations on graphite formation and its evolution in a coke as well as its multi-effect on blast furnace performance. The porous hearth cokes were found to be filled up with final slag. Further research is required about the capability of coke to fill final slag and the attack of final slag on the hearth bottom refractories since this might be a new degradation mechanism of refractories located in the hearth bottom.

UTILIZATION OF LIGHTWEIGHT MATERIALS MADE FROM COAL GASIFICATION SLAGS

International Nuclear Information System (INIS)

None

1998-01-01

The integrated-gasification combined-cycle (IGCC) process is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of ''as-generated'' slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for ''as-generated'' slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 1700 F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications. The project goals are to be accomplished in two phases: Phase I, comprising the production of LWA and ULWA from slag at the large pilot scale, and

Characterization of Ladle Furnace Slag from Carbon Steel Production as a Potential Adsorbent

Directory of Open Access Journals (Sweden)

Ankica Rađenović

2013-01-01

Full Text Available A promising type of steel slag for applications is the ladle furnace (LF slag, which is also known as the basic slag, the reducing slag, the white slag, and the secondary refining slag. The LF slag is a byproduct from further refining molten steel after coming out of a basic oxygen furnace (BOF or an electric arc furnace (EAF. The use of the LF slag in further applications requires knowledge of its characteristics. The LF slag characterization in this paper has been performed using the following analytical methods: chemical analysis by energy dispersive spectrometry (EDS, mineralogical composition by X-ray diffraction (XRD, surface area properties by the Brunauer-Emmett-Teller (BET and the Barrett-Joyner-Halenda (BJH methods, surface chemistry by infrared absorption (FTIR spectroscopy, and morphological analysis by scanning electron microscopy (SEM. The results showed that the main compounds are calcium, silicon, magnesium, and aluminium oxides, and calcium silicates under their various allotropic forms are the major compounds in the LF slag. Surface area properties have shown that the LF slag is a mesoporous material with relatively great BET surface area. The ladle furnace slag is a nonhazardous industrial waste because the ecotoxicity evaluation by its eluate has shown that the LF slag does not contain constituents which might in any way affect the environment harmfully.

Applicability of Carbonated Electric Arc Furnace Slag to Mortar

International Nuclear Information System (INIS)

Yokoyama, S; Izaki, M; Arisawa, R; Hisyamudin, M N N; Murakami, K; Maegawa, A

2012-01-01

Authors have been studying the absorption of CO 2 in the steelmaking slag. In this study, an application of the electric arc furnace slag after the carbonation to admixture of mortar was investigated with the JIS (A6206-1997) method for ground granulated blast-furnace slag for concrete. The percent flows for the test mortar were smaller than that for the standard mortar. The percent flow of the carbonated slag whose average particle size of more than approximately 4 μm increased with an increase in the average size of the particles. Because the compressive strengths of the test mortar cured for 91 days were almost the same as those cured 28 days, the slag after the carbonation was thought not to have self-hardening property for a medium and long term. The compressive strength for the test mortar was almost unchanged within a range of approximately 2 to 7 μm of the average particle size, and it in this range was highest. The activity indexes for the test mortar prepared with the slag after the carbonation ranged from approximately 40 to 60%.

Reduction of chromium oxide from slags

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Gutiérrez-Paredes, J.

2005-12-01

Full Text Available Experimental and theoretical work were performed to estimate the effect of slag basicity and amount of reducing agents on the reduction of chromium oxide from the slag which interacted with molten steel at 1,600 °C. The slag system contained CaO, MgO, SiO₂, CaF₂ and Cr₂O₃ together with Fe-alloys (Fe-Si and Fe-Si-Mg. The CaF₂ and MgO contents in the slags were 10 mass % each; Cr₂O₃ was 25%. The amount of the ferroalloys ranged from 12.5 to 50 g per 100 g of slag. The (CaO+MgO/SiO₂ ratio was held at 1 and 2. The Cr yield was determined using both Fe-alloys as reducing agents. Some estimations were made to determine the theoretical effect of temperature, slag basicity, (CaO+MgO/SiO₂, and amount of reducing agents in the slag on the chromium recovery. The FACT (Facility for the Analysis of Chemical Thermodynamics computational package is used to determine the equilibrium between the slag and molten steel.

En el presente trabajo se realiza un estudio teórico y experimental para determinar el efecto de la basicidad de la escoria y la cantidad de agentes reductores sobre la reducción de óxidos de cromo contenidos en la escoria, la cual está en contacto con acero líquido a 1.600 °C. La escoria se prepara con los reactivos CaO, MgO, SiO₂, CaF₂ y ferroaleaciones (Fe-Si y Fe-Si-Mg. Los contenidos de CaF₂ y MgO en la escoria son de 10 %, cada uno, y el de Cr₂O₃ es 25 %. La cantidad de la ferroaleación varía de 12,5 a 50 g por cada 100 g de escoria. La relación (CaO+MgO/SiO₂ tiene los valores de 1 y 2. Se determina la eficiencia de recuperación de cromo empleando los dos tipos de ferroaleaciones. Se realizaron cálculos para determinar el efecto teórico de la temperatura, la basicidad de la escoria, (CaO+MgO/SiO₂, y la cantidad de agentes reductores sobre la reducci

Influences of coal slag on electrical characteristics of a Faraday MHD generator

International Nuclear Information System (INIS)

Yoshida, M.; Umoto, J.

1989-01-01

In order to clarify the influence of coal slag on the electrical characteristics of a large scale Faraday MHD generator, numerical analysis by a new equivalent circuit method is performed. At first, an equivalent circuit for a space element in the Faraday channel and a slag layer element are derived. Next, the numerical results are compared with the experimental ones obtained from the ETL Mark VII. The results are: (1) when the thickness, conductivity, etc. of the slag are nonuniform the distribution of not only the load voltage, but also the voltage between adjacent electrodes, becomes nonuniform, and the latter may cause interelectrode breakdown; (2) when shorting over several cathodes occurs a typical distribution of the load voltage appears near the shorted region, in which, at first, the load voltage rises a little, then decreases gradually, and finally, recovers rapidly to the normal voltage along the gas flow. As a result of the short-circuit, the distribution of the voltage between adjacent electrodes is made significantly nonuniform, and this may lead to another inter-electrode breakdown. (author)

Microstructure of ultra high performance concrete containing lithium slag.

Science.gov (United States)

He, Zhi-Hai; Du, Shi-Gui; Chen, Deng

2018-04-03

Lithium slag (LS) is discharged as a byproduct in the process of the lithium carbonate, and it is very urgent to explore an efficient way to recycle LS in order to protect the environments and save resources. Many available supplementary cementitious materials for partial replacement of cement and/or silica fume (SF) can be used to prepare ultra high performance concrete (UHPC). The effect of LS to replace SF partially by weight used as a supplementary cementitious material (0%, 5%, 10% and 15% of binder) on the compressive strengths and microstructure evolution of UHPC has experimentally been studied by multi-techniques including mercury intrusion porosimetry, scanning electron microscope and nanoindentation technique. The results show that the use of LS degrades the microstructure of UHPC at early ages, and however, the use of LS with the appropriate content improves microstructure of UHPC at later ages. The hydration products of UHPC are mainly dominated by ultra-high density calcium-silicate-hydrate (UHD C-S-H) and interfacial transition zone (ITZ) in UHPC has similar compact microstructure with the matrix. The use of LS improves the hydration degree of UHPC and increases the elastic modulus of ITZ in UHPC. LS is a promising substitute for SF for preparation UHPC. Copyright © 2018 Elsevier B.V. All rights reserved.

Influence of lithium slag from lepidolite on the durability of concrete

Science.gov (United States)

Qi, Luo; Shaowen, Huang; Yuxuan, Zhou; Jinyang, Li; Weiliang, Peng; Yufeng, Wen

2017-04-01

This paper mainly studies the effect of lithium slag from lepidolite on the property of concrete including dry shrinkage, anti-carbonation, wear resistance and chloride ion resistance. Concrete interface structure has been observed with SEM. The results show that adding lithium slag to concrete can improve concrete property including dry shrinkage, wear resistance and chloride ion resistance. However, the wear resistance tends to decrease when the amount of lithium slag reach 20%. Lithium slag also has negative effect on anti-carbonation property. With the increasing amount of lithium slag, anti-carbonation property of concrete decrease gradually.

Thermophysical Property Measurements of Molten Slag and Welding Flux by Aerodynamic Levitator

Science.gov (United States)

Onodera, Kenta; Nakamura, Airi; Hakamada, Shinya; Watanabe, Masahito; Kargl, Florian

Molten slag and welding flux are important materials for steel processing. Due to lack of durable refractory materials, there is limited publication data on the thermophysical properties of these slags. Therefore, in this study, we measured density and viscosity of CaO-Al2O3-SiO2 slag and welding flux using Aerodynamic Levitation (ADL) with CO2-laser heating in which can be achieve containerless and non-contacting conditions for measurements. For density measurements, in order to obtain correct shape of the droplet we used high-speed camera with the extended He-Ne laser to project the shadow image without the influence of the selfluminescence at the high temperature. For viscosity measurement, we also have a unique vibration method; it caused oscillation in a sample by letting gas for levitation vibrate by an acoustic speaker. Using these techniques, we succeeded to measure systematically density and viscosity of molten oxides system.

Multi-analytical assessment of iron and steel slag characteristics to estimate the removal of metalloids from contaminated water.

Science.gov (United States)

Mercado-Borrayo, B M; Schouwenaars, R; González-Chávez, J L; Ramírez-Zamora, R M

2013-01-01

A multi-analytical approach was used to develop a mathematical regression model to calculate the residual concentration of borate ions in water present at high initial content, as a function of the main physicochemical, mineralogical and electrokinetic characteristics after adsorption on five different types of iron and steel slag. The analytical techniques applied and slag properties obtained in this work were: X-ray Fluorescence for the identification of the main chemical compounds, X-ray Diffraction to determine crystalline phases, physical adsorption of nitrogen for the quantification of textural properties and zeta-potential for electrokinetic measurements of slag particles. Adsorption tests were carried out using the bottle-point technique and a highly concentrated borate solution (700 mg B/L) at pH 10, with a slag dose of 10 g/L. An excellent correlation between the residual concentration of boron and three independent variables (content of magnesium oxide, zeta potential and specific surface area) was established for the five types of slag tested in this work. This shows that the methodology based on a multi-analytical approach is a very strong and useful tool to estimate the performance of iron and steel slag as adsorbent of metalloids.

Study on properties of mortar using silica fume and ground blast furnace slag. Silica fume oyobi koro slag funmatsu wo mochiita mortar no tokusei ni kansuru kenkyu

Energy Technology Data Exchange (ETDEWEB)

Shiiba, H; Honda, S; Araki, A [Fukuoka University, Fukuoka (Japan). Faculty of Engineering

1992-09-01

The effect of silica fume and ground blast furnace slag in concrete on the content of superplasticizer, and dynamic properties of hardened mortar with such admixtures were studied experimentally. Although the dependence of a flow value on the superplasticizer was dominated by kinds of superplasticizers, blast furnace slag enhanced the flow value resulting in a high fluidity. Adsorption of superplasticizers onto admixtures was dependent on kinds of superplasticizers, and adsorption onto blast furnace slag was 1.3-2 times that onto normal Portland cement (NPC). The compressive strength of mortar increased by mixing admixtures, while the bending strength was enhanced only by mixing silica fume. Mixing mortar was lower in dynamic elastic modulus than NPC mortar at the same compressive strength, and the velocity of supersonic wave in mortar was scarcely affected by mixing. 11 refs., 14 figs., 3 tabs.

Preparation of fly ash-granulated blast furnace slag-carbide slag binder and application in total tailings paste backfill

Science.gov (United States)

Li, Chao; Hao, Ya-fei; Zhao, Feng-qing

2018-03-01

Based on activation and synergistic effect among various materials, a low-cost mine backfill cementing material, FGC binder, was prepared by using fly ash, granulated blast-furnace slag (GBFS), carbide slag and composite activator. The proper proportioning of FGC binder is obtained by response surface experiment optimization method: fly ash 62 %, GBFS 20 %, carbide slag 8 % and compound activators 10 %. Adjusting the material ratio obtains different cementing material which could satisfy requirements of different mined-out areas. With the mass ratio of cementing material and tailings 1:4∼1:8, the concentration of total solid 70 %, the compressive strength values of total tailings filling body at 28 d reaches 1.64∼4.14 MPa, and the backfilling cost is 20 % lower than using OPC cement.

Influence of slag chemistry on the hydration of alkali-activated blast-furnace slag — Part II: Effect of Al2O3

International Nuclear Information System (INIS)

Ben Haha, M.; Lothenbach, B.; Le Saout, G.; Winnefeld, F.

2012-01-01

The hydration and microstructural evolution of three alkali activated slags (AAS) with Al 2 O 3 contents between 7 and 17% wt.% have been investigated. The slags were hydrated in the presence of two different alkaline activators, NaOH and Na 2 SiO 3 ·5H 2 O. The formation of C(-A)–S–H and hydrotalcite was observed in all samples by X-ray diffraction, thermal analysis and scanning electron microscopy. Higher Al 2 O 3 content of the slag decreased the Mg/Al ratio of hydrotalcite, increased the Al incorporation in the C(-A)-S-H and led to the formation of strätlingite. Increasing Al 2 O 3 content of the slag slowed down the early hydration and a lower compressive strength during the first days was observed. At 28 days and longer, no significant effects of slag Al 2 O 3 content on the degree of hydration, the volume of the hydrates, the coarse porosity or on the compressive strengths were observed.

Decontamination of metals by melt refining/slagging. An annotated bibliography: Update on stainless steel and steel

Energy Technology Data Exchange (ETDEWEB)

Worchester, S.A.; Twidwell, L.G.; Paolini, D.J.; Weldon, T.A. [Montana Tech of the Univ., of Montana (United States); Mizia, R.E. [Lockheed Idaho Technologies Co., Idaho Falls, ID (United States)

1995-01-01

The following presentation is an update to a previous annotation, i.e., WINCO-1138. The literature search and annotated review covers all metals used in the nuclear industries but the emphasis of this update is directed toward work performed on mild steels. As the number of nuclear installations undergoing decontamination and decommissioning (D&D) increases, current radioactive waste storage space is consumed and establishment of new waste storage areas becomes increasingly difficult, the problem of handling and storing radioactive scrap metal (RSM) gains increasing importance in the DOE Environmental Restoration and Waste Management Program. To alleviate present and future waste problems, Lockheed Idaho Technologies Co (LITCO) is managing a program for the recycling of RSM for beneficial use within the DOE complex. As part of that effort, Montana Tech has been awarded a contract to help optimize melting and refining technology for the recycling of stainless steel RSM. The scope of the Montana Tech program includes a literature survey, a decontaminating slag design study, small wide melting studies to determine optimum slag compositions for removal of radioactive contaminant surrogates, analysis of preferred melting techniques, and coordination of large scale melting demonstrations (100--2,000 lbs) to be conducted at selected facilities. The program will support recycling and decontaminating stainless steel RSM for use in waste canisters for Idaho Waste Immobilization Facility densified high level waste and Pit 9/RWMC boxes. This report is the result of the literature search conducted to establish a basis for experimental melt/slag program development. The program plan will be jointly developed by Montana Tech and LITCO.

Stabilization of carbon dioxide and chromium slag via carbonation.

Science.gov (United States)

Wu, Xingxing; Yu, Binbin; Xu, Wei; Fan, Zheng; Wu, Zucheng; Zhang, Huimin

2017-08-01

As the main greenhouse gas, CO 2 is considered as a threat in the context of global warming. Many available technologies to reduce CO 2 emission was about CO 2 separation from coal combustion and geological sequestration. However, how to deal with the cost-effective storage of CO 2 has become a new challenge. Moreover, chromium pollution, the treatment of which requires huge energy consumption, has attracted people's widespread attention. This study is aimed to develop the sequestration of CO 2 via chromium slag. A dynamic leaching experiment of chromium slag was designed to testify the ability of CO 2 adsorption onto chromium slag and to release Cr(VI) for stabilization. The results showed that the accumulative amounts of Cr(VI) were ca. 2.6 mg/g released from the chromium slag after 24 h of leaching. In addition, ca. 89 mg/g CO 2 was adsorbed by using pure CO 2 in the experiment at 12 h. Calcite is the only carbonate species in the post-carbonated slag analyzed by powder X-ray diffraction and thermal analysis. The approach provides the feasibility of the utilization of chromium slag and sequestration of the carbon dioxide at the same time at ordinary temperatures and pressures.

The Interfacial Transition Zone in Alkali-Activated Slag Mortars

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Rackel eSan Nicolas

2015-12-01

Full Text Available The interfacial transition zone (ITZ is known to strongly influence the mechanical and transport properties of mortars and concretes. This paper studies the ITZ between siliceous (quartz aggregates and alkali activated slag binders in the context of mortar specimens. Backscattered electron images (BSE generated in an environmental scanning electron microscope (ESEM are used to identify unreacted binder components, reaction products and porosity in the zone surrounding aggregate particles, by composition and density contrast. X-ray mapping is used to exclude the regions corresponding to the aggregates from the BSE image of the ITZ, thus enabling analysis of only the binder phases, which are segmented into binary images by grey level discrimination. A distinct yet dense ITZ region is present in the alkali-activated slag mortars, containing a reduced content of unreacted slag particles compared to the bulk binder. The elemental analysis of this region shows that it contains a (C,N-A-S-H gel which seems to have a higher content of Na (potentially deposited through desiccation of the pore solution and a lower content of Ca than the bulk inner and outer products forming in the main binding region. These differences are potentially important in terms of long-term concrete performance, as the absence of a highly porous interfacial transition zone region is expected to provide a positive influence on the mechanical and transport properties of alkali-activated slag concretes.

Hydration characteristics and environmental friendly performance of a cementitious material composed of calcium silicate slag

Energy Technology Data Exchange (ETDEWEB)

Zhang, Na; Li, Hongxu [School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Beijing Key Laboratory of Rare and Precious Metals Green Recycling and Extraction, University of Science and Technology Beijing, Beijing 100083 (China); Zhao, Yazhao [School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Liu, Xiaoming, E-mail: liuxm@ustb.edu.cn [School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Beijing Key Laboratory of Rare and Precious Metals Green Recycling and Extraction, University of Science and Technology Beijing, Beijing 100083 (China)

2016-04-05

Highlights: • Cementitious material was designed according to [SiO{sub 4}] polymerization degree of raw materials. • The cementitious material composed of calcium silicate slag yields excellent physical and mechanical properties. • Amorphous C–A–S–H gel and rod-like ettringite are predominantly responsible for the strength development. • Leaching toxicity and radioactivity tests show the cementitious material is environmentally acceptable. - Abstract: Calcium silicate slag is an alkali leaching waste generated during the process of extracting Al{sub 2}O{sub 3} from high-alumina fly ash. In this research, a cementitious material composed of calcium silicate slag was developed, and its mechanical and physical properties, hydration characteristics and environmental friendly performance were investigated. The results show that an optimal design for the cementitious material composed of calcium silicate slag was determined by the specimen CFSC7 containing 30% calcium silicate slag, 5% high-alumina fly ash, 24% blast furnace slag, 35% clinker and 6% FGD gypsum. This blended system yields excellent physical and mechanical properties, confirming the usefulness of CFSC7. The hydration products of CFSC7 are mostly amorphous C–A–S–H gel, rod-like ettringite and hexagonal-sheet Ca(OH){sub 2} with small amount of zeolite-like minerals such as CaAl{sub 2}Si{sub 2}O{sub 8}·4H{sub 2}O and Na{sub 2}Al{sub 2}Si{sub 2}O{sub 8}·H{sub 2}O. As the predominant hydration products, rod-like ettringite and amorphous C–A–S–H gel play a positive role in promoting densification of the paste structure, resulting in strength development of CFSC7 in the early hydration process. The leaching toxicity and radioactivity tests results indicate that the developed cementitious material composed of calcium silicate slag is environmentally acceptable. This study points out a promising direction for the proper utilization of calcium silicate slag in large quantities.

Alteration of municipal and industrial slags under atmospheric conditions

Science.gov (United States)

Rafał Kowalski, Piotr; Michalik, Marek

2014-05-01

The Waste Management System in Poland is being consequently built since 1998. After important changes in legislation, local governments have taken over the duty of waste collection. New points of selective collection of wastes have been opened and new sorting and composting plants were built. The last stage of introducing the Waste Management System is construction of waste incineration power plants. From nine installations which were planned, six are now under construction and they will start operating within the next two years. It is assumed that the consumption of raw wastes for these installations will reach 974 thousand tons per year. These investments will result in increased slags and ashes production. Now in Poland several local waste incinerators are operating and predominant amount of produced incineration residues is landfilled. These materials are exposed to atmospheric conditions in time of short term storage (just after incineration) and afterwards for a longer period of time on the landfill site. During the storage of slags low temperature mineral transformations and chemical changes may occur and also some components can be washed out. These materials are stored wet because of the technological processes. The aim of this study is to investigate the influence of storage in atmospheric conditions on slags from incineration of industrial and municipal wastes. The experiment started in January 2013. During this period slag samples from incineration of industrial and municipal wastes were exposed to atmospheric conditions. Samples were collected after 6 and 12 months. Within this time the pH value was measured monthly, and during the experimental period remained constant on the level of 9.5. After 6 months of exposure only slight changes in mineral compositions were observed in slags. The results of XRD analysis of municipal slags showed increase in content of carbonate minerals in comparison to the raw slag samples. In industrial slags, a decrease in

Steelmaking slag beneficiation by magnetic separator and impacts on sinter quality

Directory of Open Access Journals (Sweden)

Bölükbaşı Ö.S.

2014-01-01

Full Text Available Basic oxygen furnaces (BOF slag is the main problem at all iron and steel factories. About more than 6 million tons/year of BOF slag has been accumulated from the waste stockyards in Turkey. Dumps slags can be revaluated by a processing technology which makes it possible to obtain products that meet the requirements of sintering and blast furnace production. The slags with particle size of -10 mm were enriched by the magnetic separator resulting and increase in Fe grade from 18% to 33%. The use of BOF slag in sinter blend provided additional Mn, CaO, MgO and introduced a good solution to environmental problems.

Study on electrolytic reduction with controlled oxygen flow for iron from molten oxide slag containing FeO

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Gao Y.M.

2013-01-01

Full Text Available A ZrO2-based solid membrane electrolytic cell with controlled oxygen flow was constructed: graphite rod /[O]Fe+C saturated / ZrO2(MgO/(FeO slag/iron crucible. The feasibility of extraction of iron from molten oxide slag containing FeO at an applied voltage was investigated by means of the electrolytic cell. The effects of some important process factors on the FeO electrolytic reduction with the controlled oxygen flow were discussed. The results show that: solid iron can be extracted from molten oxide slag containing FeO at 1450ºC and an applied potential of 4V. These factors, such as precipitation and growth of solid iron dendrites, change of the cathode active area on the inner wall of the iron crucible and ion diffusion flux in the molten slag may affect the electrochemical reaction rate. The reduction for Fe2+ ions mainly appears on new iron dendrites of the iron crucible cathode, and a very small amount of iron are also formed on the MSZ (2.18% MgO partially stabilized zirconia tube/slag interface due to electronic conductance of MSZ tube. Internal electronic current through MSZ tube may change direction at earlier and later electrolytic reduction stage. It has a role of promoting electrolytic reduction for FeO in the molten slag at the earlier stage, but will lower the current efficiency at the later stage. The final reduction ratio of FeO in the molten slag can achieve 99%. A novel electrolytic method with controlled oxygen flow for iron from the molten oxide slag containing FeO was proposed. The theory of electrolytic reduction with the controlled oxygen flow was developed.

Comparison of glassy slag waste forms produced in laboratory crucibles and in a bench-scale plasma furnace

International Nuclear Information System (INIS)

Feng, X.; Wronkiewicz, D.J.; Brown, N.R.; Gong, M.; Whitworth, C.; Filius, K.; Battleson, D.

1994-01-01

Vitrification is currently the best demonstrated available technology for the disposal of high-level radioactive wastes. An innovative vitrification approach known as minimum additive waste stabilization (MAWS) is being developed. Both homogeneous glass and glassy slags have been used in implementing MAWS. Glassy slags (vitro-ceramics) are glass-crystal composites, and they are composed of various metal oxide crystalline phases embedded in an aluminosilicate glass matrix. Glassy slags with compositions developed in crucible melts at Argonne National Laboratory (ANL) were successfully produced in a bench-scale Retech plasma centrifugal furnace (PCF) by MSE, Inc. Detailed examinations of these materials showed that the crucible melts and the PCF produced similar glass and crystalline phases. The two sets of glassy slags exhibited similar chemical durability in terms of normalized releases of their major components. The slags produced in the PCF furnace using metals were usually less oxidized, although this had no effect on the corrosion behavior of the major components of the slags. However, the normalized release rate of cerium was initially lower for the PCF slags. This difference diminished with time as the redox sates of the metal oxides in slags began to be controlled by exposure to air in the tests. Thus, the deference in cerium release due to the differences in slag redox state may be transitory. The cerium solubility is a complex function of redox state and solution pH and Eh

Study of controlled leaching process of steel slag in Soxhlet extractor aiming employment in pavements

International Nuclear Information System (INIS)

Costa, Kissyla Avila; Guimaraes, Antonio Carlos Rodrigues; Reis, Marcelo de Miranda; Santana, Claudeny Simone Alves

2017-01-01

This work addresses the characterization of physical, chemical and mechanical properties of steel slag as an alternative aggregation before and after leaching testing controlled Soxhlet extractor. The material it was characterized before going through the natural leaching process and after controlled leaching in different periods of 24, 56, 96, 120 hours. The steel slag was subjected in the laboratory to simulate the precipitation in Soxhlet equipment to evaluate its physical, chemical and mechanical properties after each period described. The study of the process of leaching in steel slag searched to understand the influence of the washing process in a slag behavior in such a process. The physical characterization occurred through traditional testing of coarse aggregates, the chemical characterization through the testing of Scanning Electron Microscopy (SEM) completed by Dispersive Spectroscopy Energy (DSE) and X- ray diffraction and the mechanical characterization through testing of standardized expansion and adapted. The sample virgin, without receiving process of stabilization by controlled leaching, showed satisfactory results in the physics characterization when compared to conventional aggregates, the chemical characterization proved to be a steel slag with high contents of CaO, MgO and FeO, the mechanical characterization demonstrated that, although the degree of expansibility of the slag is low demonstrated that this should not be disregarded in the paving work. After controlled leaching the steel slag showed no significant loss of its physical properties. As the mechanical testing of expansion had decreased the potential of expansibility after leaching periods. It is concluded that the leaching process in a Soxhlet extractor is of importance in the study the properties of steel slag, once covering several days of leaching was reduced potential for expansion, limiting feature in the use of steel slag for paving. (author)

Simulation of petcoke gasification in slagging moving bed reactors

Energy Technology Data Exchange (ETDEWEB)

Nagpal, Soumitro; Sarkar, T.K.; Sen, P.K. [Research and Development Center, Engineers India Limited, Gurgaon 122001 (India)

2005-03-25

A mathematical model for simulation of moving bed petcoke gasifiers was developed. The model introduces a new feed characterization method, gas-phase resistance and volatilization models. The model is validated using reported data for a slagging gasifier. Effect of feed oxygen-to-coke and steam-to-coke ratios and feed coke rates on gasification performance was examined. Slagging zone moving bed gasifier operation with very high petcoke fluxes of over 4000 kg/m{sup 2}/h was possible with high petcoke conversion. Peak gas temperatures exceeded 1500 {sup o}C. Fluxes higher than 5000 kg/m{sup 2}/h are limited by an approach to fluidization of small particles in the combustion zone. The moving bed gasifier performance was found superior to performance of an entrained flow gasifier (EFG) with respect to energy efficiency and oxygen consumption.

Bacterial community structure and diversity responses to the direct revegetation of an artisanal zinc smelting slag after 5 years.

Science.gov (United States)

Luo, Youfa; Wu, Yonggui; Wang, Hu; Xing, Rongrong; Zheng, Zhilin; Qiu, Jing; Yang, Lian

2018-05-01

This comparative field study examined the responses of bacterial community structure and diversity to the revegetation of zinc (Zn) smelting waste slag with eight plant species after 5 years. The microbial community structure of waste slag with and without vegetation was evaluated using high-throughput sequencing. The physiochemical properties of Zn smelting slag after revegetation with eight plant rhizospheres for 5 years were improved compared to those of bulk slag. Revegetation significantly increased the microbial community diversity in plant rhizospheres, and at the phylum level, Proteobacteria, Acidobacteria, and Bacteroidetes were notably more abundant in rhizosphere slags than those in bulk waste slag. Additionally, revegetation increased the relative abundance of plant growth-promoting rhizobacteria such as Flavobacterium, Streptomyces, and Arthrobacter as well as symbiotic N 2 fixers such as Bradyrhizobium. Three dominant native plant species (Arundo donax, Broussonetia papyrifera, and Robinia pseudoacacia) greatly increased the quality of the rhizosphere slags. Canonical correspondence analysis showed that the differences in bacterial community structure between the bulk and rhizosphere slags were explained by slag properties, i.e., pH, available copper (Cu) and lead (Pb), moisture, available nitrogen (N), phosphorus (P), and potassium (K), and organic matter (OM); however, available Zn and cadmium (Cd) contents were the slag parameters that best explained the differences between the rhizosphere communities of the eight plant species. The results suggested that revegetation plays an important role in enhancing bacterial community abundance and diversity in rhizosphere slags and that revegetation may also regulate microbiological properties and diversity mainly through changes in heavy metal bioavailability and physiochemical slag characteristics.

Environmental risk assessment of steel-making slags and the potential use of LD slag in mitigating methane emissions and the grain arsenic level in rice (Oryza sativa L.).

Science.gov (United States)

Gwon, Hyo Suk; Khan, Muhammad Israr; Alam, Muhammad Ashraful; Das, Suvendu; Kim, Pil Joo

2018-04-13

Over the past decades, with increasing steel manufacturing, the huge amount of by-products (slags) generated need to be reused in an efficient way not only to reduce landfill slag sites but also for sustainable and eco-friendly agriculture. Our preliminary laboratory study revealed that compared to blast furnace slag, electric arc furnace slag and ladle furnace slag, the Linz-Donawitz converter (LD) slag markedly decreased CH 4 production rate and increased microbial activity. In the greenhouse experiment, the LD slag amendment (2.0 Mg ha -1 ) significantly (p < 0.05) increased grain yield by 10.3-15.2%, reduced CH 4 emissions by 17.8-24.0%, and decreased inorganic As concentrations in grain by 18.3-19.6%, compared to the unamended control. The increase in yield is attributed to the increased photosynthetic rates and increased availability of nutrients to the rice plant. Whereas, the decrease in CH 4 emissions could be due to the higher Fe availability in the slag amended soil, which acted as an alternate electron acceptor, thereby, suppressed CH 4 emissions. The more Fe-plaque formation which could adsorb more As and the competitive inhibition of As uptake with higher availability of Si could be the reason for the decrease in As uptake by rice cultivated with LD slag amendment. Copyright © 2018 Elsevier B.V. All rights reserved.

The hydration of slag, part 2: reaction models for blended cement

NARCIS (Netherlands)

Chen, Wei; Brouwers, H.J.H.

2007-01-01

The hydration of slag-blended cement is studied by considering the interaction between the hydrations of slag and Portland cement clinker. Three reaction models for the slag-blended cement are developed based on stoichiometric calculations. These models correlate the compositions of the unhydrated

A novel comprehensive utilization of vanadium slag: As gamma ray shielding material

Energy Technology Data Exchange (ETDEWEB)

Dong, Mengge [School of Metallurgy, Northeastern University, Shenyang 110004 (China); Liaoning Key Laboratory of Metallurgical Resources Recycling Science, Shenyang 110004 (China); Xue, Xiangxin, E-mail: xuexx@mail.neu.edu.cn [School of Metallurgy, Northeastern University, Shenyang 110004 (China); Liaoning Key Laboratory of Metallurgical Resources Recycling Science, Shenyang 110004 (China); Yang, He; Liu, Dong [School of Metallurgy, Northeastern University, Shenyang 110004 (China); Liaoning Key Laboratory of Metallurgical Resources Recycling Science, Shenyang 110004 (China); Wang, Chao [Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Li, Zhefu [Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201800 (China)

2016-11-15

Highlights: • A novel comprehensive utilization method for vanadium slag is proposed. • Shielding properties of vanadium slag are better than ordinary concrete. • HVL of vanadium slag is between Lead and concrete to shield {sup 60}Co gamma ray. • HVL of composite is higher than concrete when adding amount of vanadium slag is 900. • Composite can be used as injecting mortar for cracks developed in concrete shields. - Abstract: New exploration of vanadium slag as gamma ray shielding material was proposed, the shielding properties of vanadium slag was higher than concrete when the energy of photons was in 0.0001 MeV–100000 MeV. Vanadium slag/epoxy resin composites were prepared, shielding and material properties of materials were tested by {sup 60}Co gamma ray, simultaneous DSC-TGA, electronic universal testing machine and scanning electron microscopy, respectively. The results showed that the shielding properties of composite would be better with the increase of vanadium slag addition amount. The HVL (half value layer thickness) of vanadium slag was between Lead and concrete while composite was higher than concrete when the addition amount of vanadium slag was 900 used as material to shield {sup 60}Co gamma ray, also the resistance temperature of composite was about 215 °C and the bending strength was over 10 MPa. The composites could be used as injecting mortar for cracks developed in biological concrete shields, coating for the floor of the nuclear facilities, and shielding materials by itself.

Evaluation of steel slag and crushed limestone mixtures as subbase material in flexible pavement

Directory of Open Access Journals (Sweden)

Ahmed Ebrahim Abu El-Maaty Behiry

2013-03-01

Full Text Available Steel slag is produced as a by-product during the oxidation of steel pellets in an electric arc furnace. This by-product that mainly consists of calcium carbonate is broken down to smaller sizes to be used as aggregates in pavement layers. They are particularly useful in areas where a good-quality aggregate is scarce. This research study was conducted to evaluate the effect of quantity of steel slag on the mechanical properties of blended mixes with crushed limestone aggregates, which used as subbase material in Egypt. Moreover, a theoretical analysis was employed to estimate the resistance for failure factors such as vertical deformations, vertical and radial stresses and vertical strains of subbase under overweight trucks loads. These loads cause severe deterioration to the pavement and thus reduce its life. The results indicated that the mechanical characteristics, and the resistance factors were improved by adding steel slag to the crushed limestone.

Distribution of impurity elements in slag-silicon equilibria for oxidative refining of metallurgical silicon for solar cell applications

Energy Technology Data Exchange (ETDEWEB)

Johnston, M.D.; Barati, M. [Department of Materials Science and Engineering, The University of Toronto, 184 College Street, Toronto, Ont. (Canada)

2010-12-15

The possibility of refining metallurgical grade silicon to a high-purity product for solar cell applications by the slagging of impurity elements was investigated. Distribution coefficients were determined for B, Ca, Mg, Fe, K and P between magnesia or alumina saturated Al{sub 2}O{sub 3}-CaO-MgO-SiO{sub 2} and Al{sub 2}O{sub 3}-BaO-SiO{sub 2} slags and silicon at 1500 C. The partitioning of the impurity elements between molten silicon and slag was examined in terms of basicity and oxygen potential of the slag, with particular focus on the behaviour of boron and phosphorus. The experimental results showed that both of these aspects of slag chemistry have a significant influence on the distribution coefficient of B and P. Increasing the oxygen potential by additions of silica was found to increase the distribution coefficients for both B and P. Increasing the basicity of the slag was not always effective in achieving high removal of these elements from silicon as excess amounts of basic oxides lower the activity of silica and consequently the oxygen potential. The extent of this effect is such that increasing basicity can lead to a decrease in distribution coefficient. Increasing lime in the slag increased distribution coefficients for B and P, but this counterbalancing effect was such that distributions were the lowest in barium-containing slags, despite barium oxide being the most basic of the fluxes used in this study. The highest removal efficiencies achieved were of the order of 80% and 90% for B and P, respectively. It was demonstrated that for the removal of B and P from metallurgical-grade silicon to solar-grade levels, a slag mass about 5 times the mass of silicon would be required. (author)

The leaching characteristics of vitrified slag

International Nuclear Information System (INIS)

Zhang, Jinlong; Li, Yaojian; Tian, Junguo; Sheng, Hongzhi; Xu, Yongxiang

2010-01-01

Full Text: Plasma-arc technology was developed to fix the heavy metal of flying ash by the Institute of Mechanics, Chinese Academy of Sciences (CAS-IMECH). A direct current (DC) experimental facility of 30 kW with plasma-arc technology was setup to form vitrified slag. The additives (CaO, SiO 2 ) were added into the reactor to form vitrified slag and fix the heavy metal (Cr, Pb), under dissimilar condition (long and short heating-up time, natural and water cooling). Vitrified slag was broken into different particle size, from 0.1 mm to 1 cm. The particles with different specific surface area were used to study the leaching of heavy metals in vitrified slag rate of speed. The pH value of leaching solution are from 2 to 12, the experiment was kept at different external temperature, from 4 degree Celsius to 70 degree celsius, for 1 week to 1 month. Heavy metal leaching concentration was used to measure the chemical stability of vitrified slag. The results show that the higher specific surface area, the higher heavy metal leaching concentration, but when the specific surface area reaches a certain value, little change in leaching concentration. The impact of temperature on leaching concentration was not significant, from 4 degree Celsius to 70 degree Celsius. The leaching concentration increases with decreasing of the pH value of leaching solution when the pH value of leaching solution less than 7, and little change in concentration increases with pH value when the pH value of leaching solution more than 7. Compared with the leaching concentration after 1 month, the leaching concentration after 1 week has not changed significantly. (Author)

Effects of Temperature, Oxygen Partial Pressure, and Materials Selection on Slag Infiltration into Porous Refractories for Entrained-Flow Gasifiers

Science.gov (United States)

Kaneko, Tetsuya Kenneth

The penetration rate of molten mineral contents (slag) from spent carbonaceous feedstock into porous ceramic-oxide refractory linings is a critical parameter in determining the lifecycle of integrated gasification combined cycle energy production plants. Refractory linings that withstand longer operation without interruption are desirable because they can mitigate consumable and maintenance costs. Although refractory degradation has been extensively studied for many other high-temperature industrial processes, this work focuses on the mechanisms that are unique to entrained-flow gasification systems. The use of unique feedstock mixtures, temperatures from 1450 °C to 1600 °C, and oxygen partial pressures from 10-7 atm to 10-9 atm pose engineering challenges in designing an optimal refractory material. Experimentation, characterization, and modeling show that gasifier slag infiltration into porous refractory is determined by interactions between the slag and the refractory that either form a physical barrier that impedes fluid flow or induce an increased fluid viscosity that decelerates the velocity of the fluid body. The viscosity of the slag is modified by the thermal profile of the refractory along the penetration direction as well as reactions between the slag and refractory that alter the chemistry, and thereby the thermo-physical properties of the fluid. Infiltration experiments reveal that the temperature gradient inherently present along the refractory lining limits penetration. A refractory in near-isothermal conditions demonstrates deeper slag penetration as compared to one that experiences a steeper thermal profile. The decrease in the local temperatures of the slag as it travels deeper into the refractory increases the viscosity of the fluid, which in turn slows the infiltration velocity of fluid body into the pores of the refractory microstructure. With feedstock mixtures that exhibit high iron-oxide concentrations, a transition-metal-oxide, the oxygen

Combination of Slag, Limestone and Sedimentary Apatite in Columns for Phosphorus Removal from Sludge Fish Farm Effluents

Directory of Open Access Journals (Sweden)

Florent Chazarenc

2010-08-01

Full Text Available Laboratory scale studies have repeatedly reported high P-retention in slag, a by-product of the steel manufacturing industry. Thus, it has emerged as a potential material to increase P-removal from constructed wetlands (CWs. However, several limitations were highlighted by field experiments, including the high pH of treated water and clogging. We hypothesized that the addition of sedimentary rocks to slag would preserve P-removal properties while reducing the pH of treated water. Four 2.5 L-columns were filled with 100% apatite (column A; a 50% weight each mixture of limestone with apatite (column B; 10% steel slag located at the inlet, plus 45% limestone mixed with 45% apatite (column C; and a mixture of steel slag (10%, limestone (45% apatite (45% (column D. A synthetic effluent (26 mg P/L and a reconstituted sludge fish farm effluent containing 97 mg/L total suspended solids (TSS, 220 mg/L chemical oxygen demand (COD and 23.5 mg P/L phosphorus (P were applied sequentially during 373 and 176 days, under saturated flow conditions and 12–24 hours hydraulic residence time (HRT, respectively. Treatment performance, P-removal, pH and calcium (Ca2+ were monitored. Results indicated that columns that contained 10% weight steel slag resulted in a higher P retention capacity than the columns without steel slag. The highest P removal was achieved in column C, containing a layer of slag in the inlet zone, 45% apatite and 45% limestone. Feeding the columns with a reconstituted fish farm effluent led to biofilm development, but this had little effect on the P-removal. A combination of slag and sedimentary rocks represents a promising filtration material that could be useful downstream of CWs to further increase P-removal.

Application of aluminum slag incorporated in lightweigh aggregate

International Nuclear Information System (INIS)

Takahashi, Elisa Akiko Nakano

2006-01-01

The use of industrial waste materials as additives in the manufacture of ceramic product has been attracting a growing interest in the last few years and is becoming common practice. The main purpose of this work is to evaluate the possibility of incorporation of aluminum slag into clay materials. Expansive clays are obtained from a pyro plastic expansion, and are usually employed like lightweight aggregate in structural concrete as ornamental garden products. The characterization of the aluminum slag and clay materials was carried out by Xray fluorescence spectrometry, Xray diffraction, granulometry, differential thermal analysis, thermal gravimetry (DTA and TG) and scanning electron microscopy. The studied compositions contained 5, 10, 15 and 20 weight % of aluminum slag into clay mass. The linear expansion, mass variation, apparent specific mass and water absorption of all compositions were determined. Leaching and solubilization experiments were also performed. The main results show the viability of using up to 5 wt% aluminum slag for producing expansive clays with characteristics within the accepted standards. (author)

Removal of phosphorus, fluoride and metals from a gypsum mining leachate using steel slag filters.

Science.gov (United States)

Claveau-Mallet, Dominique; Wallace, Scott; Comeau, Yves

2013-03-15

The objective of this work was to evaluate the capacity of steel slag filters to treat a gypsum mining leachate containing 11-107 mg P/L ortho-phosphates, 9-37 mg/L fluoride, 0.24-0.83 mg/L manganese, 0.20-3.3 zinc and 1.7-8.2 mg/L aluminum. Column tests fed with reconstituted leachates were conducted for 145-222 days and sampled twice a week. Two types of electric arc furnace (EAF) slags and three filter sequences were tested. The voids hydraulic retention time (HRT(v)) of columns ranged between 4.3 and 19.2 h. Precipitates of contaminants present in columns were sampled and analyzed with X-ray diffraction at the end of tests. The best removal efficiencies over a period of 179 days were obtained with sequential filters that were composed of Fort Smith EAF slag operated at a total HRT(v) of 34 h which removed 99.9% of phosphorus, 85.3% of fluoride, 98.0% of manganese and 99.3% of zinc. Mean concentration at this system's effluent was 0.04 mg P/L ortho-phosphates, 4 mg/L fluoride, 0.02 mg/L manganese, 0.02 zinc and 0.5 mg/L aluminum. Thus, slag filters are promising passive and economical systems for the remediation of mining effluents. Phosphorus was removed by the formation of apatite (hydroxyapatite, Ca(5)(PO(4))(3)OH or fluoroapatite, Ca(5)(PO(4))(3)F) as confirmed by visual and X-ray diffraction analyses. The growth rate of apatite was favored by a high phosphorus concentration. Calcite crystals were present in columns and appeared to be competing for calcium and volume needed for apatite formation. The calcite crystal growth rate was higher than that of apatite crystals. Fluoride was removed by precipitation of fluoroapatite and its removal was favored by a high ratio of phosphorus to fluoride in the wastewater. Copyright © 2012 Elsevier Ltd. All rights reserved.

Development of slagging system using DC joule-heating furnace; Chokuryu denki teikoshiki hai yoyu gijutsu no shohinka

Energy Technology Data Exchange (ETDEWEB)

Yoshinari, N.; Ueda, J.; Nishino, J.; Takeshige, S. [Ishikawajima-Harima Heavy Industries Co. Ltd., Tokyo (Japan)

1998-03-01

Waste disposal by incineration is in wide use, inevitably discharging the unburnt portion or ash as the residue, and the residue contains heavy metals and dioxins. New slagging technologies capable of dealing with the situation, respecting in addition the effective use of resources, are now attracting attention, and are coming into popular use. IHI has already developed three types of melting technologies, which are the residual carbon combustion type, the joule-heating furnace type, and the coke-bed furnace type, and has already delivered to clients some facilities using these technologies. In this report, the three types are outlined, and the joule-heating furnace is taken up to explain the process of development up to commercialization. In the joule-heating furnace, molten slag (resistivity several ohms/cm at 1300degC) is electrified for the melting of ash by joule heat, and the result is a high-quality slag containing less chlorine thanks to the electrochemical decomposition. Studies were conducted about exhaust gas cleaning, silent operation, and cost performance (using only one electrode), etc., by operating 2.4t/d and 10t/d demonstration plants, and the efforts have culminated in the commercialization of the technology. 6 refs., 9 figs., 7 tabs.

Using ferrosilicon production slags for reduction of open-hearth steel

International Nuclear Information System (INIS)

Grabeklis, A.A.; Vlasov, N.N.; Fadeev, I.G.; Zajchenko, M.V.; Aksenovich, V.I.

1976-01-01

Slags from the production of electric furnace ferrosilicon contain a considerable amount of silicon in recovered form (regulus and SiC) and can be used instead of standard ferroalloys (FS18, FS25 and FS45) for deoxidation with silicon in the furnace during the smelting of a number of carbon and alloyed steels. Test open-hearth heats show that highly dispersed SiC in the composition of this slag ensures active diffusion deoxidation and rapid suppression of bath boiling. The test metal can be compared with the conventional one in all the quality aspects, the recovery of phosphorus during deoxidation and tapping slightly increases

Using ferrosilicon production slags for reduction of open-hearth steel

Energy Technology Data Exchange (ETDEWEB)

Grabeklis, A A; Vlasov, N N; Fadeev, I G; Zaichenko, M V; Aksenovich, V I [Ural' skij Nauchno-Issledovatel' skij Inst. Chernykh Metallov, Sverdlovsk (USSR)

1976-05-01

Slags from the production of electric furnace ferrosilicon contain a considerable amount of silicon in recovered form (regulus and SiC) and can be used instead of standard ferroalloys (FS18, FS25 and FS45) for deoxidation with silicon in the furnace during the smelting of a number of carbon and alloyed steels. Test open-hearth heats show that highly dispersed SiC in the composition of this slag ensures active diffusion deoxidation and rapid suppression of bath boiling. The test metal can be compared with the conventional one in all the quality aspects, the recovery of phosphorus during deoxidation and tapping slightly increases.

A Differential Scanning Calorimetry Method for Construction of Continuous Cooling Transformation Diagram of Blast Furnace Slag

Science.gov (United States)

Gan, Lei; Zhang, Chunxia; Shangguan, Fangqin; Li, Xiuping

2012-06-01

The continuous cooling crystallization of a blast furnace slag was studied by the application of the differential scanning calorimetry (DSC) method. A kinetic model describing the correlation between the evolution of the degree of crystallization with time was obtained. Bulk cooling experiments of the molten slag coupled with numerical simulation of heat transfer were conducted to validate the results of the DSC methods. The degrees of crystallization of the samples from the bulk cooling experiments were estimated by means of the X-ray diffraction (XRD) and the DSC method. It was found that the results from the DSC cooling and bulk cooling experiments are in good agreement. The continuous cooling transformation (CCT) diagram of the blast furnace slag was constructed according to crystallization kinetic model and experimental data. The obtained CCT diagram characterizes with two crystallization noses at different temperature ranges.

The use of steel slag in concrete

Science.gov (United States)

Martauz, P.; Vaclavik, V.; Cvopa, B.

2017-10-01

This paper presents the results of a research dealing with the use of unstable steel slag as a 100% substitute for natural aggregate in the production of concrete. Portland cement CEM I 42.5N and alkali activated hybrid cement H-CEMENT were used as the binder. The test results confirm the possibility to use steel slag as the filler in the production of concrete.

Thermal and sintering characterization of IGCC slag

Energy Technology Data Exchange (ETDEWEB)

Acosta, A.; Iglesias, I.; Aineto, M.; Romero, M.; Rincon, J.M. [University of Castilla La Mancha, Ciudad Real (Spain)

2002-07-01

IGCC slag is a vitreous residual product from the new induction gasification combined cycle gasification thermal power plants. In order to characterize this waste as secondary raw material for the production of glasses and glass-ceramics as construction materials, slag from the Puertollano, Ciudad Real, Spain power plants was thermally investigated. After controlled heating this waste gives rise to hematite, anorthite, and cristobalite crystallized materials.

Chemical and mineralogical characterization of silicon manganese iron slag as railway ballast

Energy Technology Data Exchange (ETDEWEB)

Oliveira, Ralph Werner Heringer; Barreto, Rairane Aparecida, E-mail: ralph@em.ufop.br, E-mail: rairanebarreto@hotmail.com [Universidade Federal de Ouro Preto (UFOP), MG (Brazil); Fernandes, Gilberto, E-mail: gilberto@unicerp.edu.br [Centro Universitário do Cerrado Patrocínio (UNICERP), Patrocínio, MG (Brazil); Sousa, Fabiano Carvalho, E-mail: fabiano.carvalho.sousa@vale.com [Vale, Belo Horizonte, MG (Brazil)

2017-10-15

In nature, metal ores such as iron, lead, aluminum and others are found in an impure state, sometimes oxidized and mixed with silicates of other metals. During casting, when the ore is exposed to high temperatures, these impurities are separated from the molten metal and can be removed. The mass formed by these compounds is slag. Slag is the co-product of the smelting of ore to purify metals. It may be considered a mixture of metal oxides, but may also contain metal sulphites and metal atoms in their elemental form. After it is reprocessed to separate the metals contained, the co-products of this process can be used in cement, rail ballast, road paving and various other purposes. The objective of this research work is the presentation of the chemical and mineralogical characterization tests of the silicon-manganese iron slag with the purpose of reusing the coproduct as rail ballast. X-ray diffraction tests, quantitative chemical analyzes, scanning electron microscopy and free lime content were prepared for these characterizations. The results of these tests showed the technical feasibility of using slag as rail ballast. (author)

Chemical and mineralogical characterization of silicon manganese iron slag as railway ballast

International Nuclear Information System (INIS)

Oliveira, Ralph Werner Heringer; Barreto, Rairane Aparecida; Fernandes, Gilberto; Sousa, Fabiano Carvalho

2017-01-01

In nature, metal ores such as iron, lead, aluminum and others are found in an impure state, sometimes oxidized and mixed with silicates of other metals. During casting, when the ore is exposed to high temperatures, these impurities are separated from the molten metal and can be removed. The mass formed by these compounds is slag. Slag is the co-product of the smelting of ore to purify metals. It may be considered a mixture of metal oxides, but may also contain metal sulphites and metal atoms in their elemental form. After it is reprocessed to separate the metals contained, the co-products of this process can be used in cement, rail ballast, road paving and various other purposes. The objective of this research work is the presentation of the chemical and mineralogical characterization tests of the silicon-manganese iron slag with the purpose of reusing the coproduct as rail ballast. X-ray diffraction tests, quantitative chemical analyzes, scanning electron microscopy and free lime content were prepared for these characterizations. The results of these tests showed the technical feasibility of using slag as rail ballast. (author)

Natural Radionuclides in Slag/Ash Pile from Coal-Fired Power Plant Plomin

International Nuclear Information System (INIS)

Barisic, D.; Lulic, S.; Marovic, G.; Sencar, J.

2001-01-01

Full text: The coal slag/ash pile contains about one million tons of different (bottom ash, filter ash, gypsum) waste material deposited in vicinity of Plomin coal-fired power plant. Activities of 40 K, 228 Ra, 226 Ra and 238 U in materials deposited on slag/ash pile as well as in used coals were occasionally measured during past more than two and half decades of Plomin coal-fired plant operation. The radionuclides content in deposited bottom and filter ash material are related with radionuclide activities and mineral matter fraction in coals used. Up to the middle of nineties, the majority of coal used was anthracite from Istrian local mines. In that period, deposited waste material was characterised with relatively high 226 Ra and 238 U activities while potassium and thorium content was very low. When Istrian coal has been completely substituted with imported coal, uranium series radionuclide concentrations in deposited waste materials decreased significantly. Meanwhile, potassium and thorium activities in slag/ash pile material increased. It seems that slag/ash pile material generated in the last several years of Plomin coal-fired power plant operation could be generally used in cement industry without any special restriction. (author)

Comparison of possibilities the blast furnace and cupola slag utilization by concrete production

Directory of Open Access Journals (Sweden)

D. Baricová

2010-04-01

Full Text Available In process of pig iron and cast iron production secondary raw materials and industrial wastes are formed The most abundant secondaryproduct originating in these processes are furnace slag. Blast furnace slag and cupola furnace slag originates from melting of gangue parts of metal bearing materials, slag forming additions and coke ash. In general, slag are compounds of oxides of metallic and non-metallic elements, which form chemical compounds and solutions with each other and also contain small volume of metals, sulfides of metals and gases. Chemical, mineralogical and physical properties of slag determinate their utilisation in different fields of industry.The paper presents results from the research of the blast furnace and cupola furnace slag utilization in the concrete production. Pilotexperiments of the concrete production were performed, by that the blast furnace and cupola furnace slag with a fractions of 0–4mm;4–8mm; 8–16mm were used as a natural substitute. A cupola furnace slag and combination of the blast furnace and cupola furnace slagwere used in the experiments. The analysis results show that such concretes are suitable for less demanding applications.

Sodium Silicate Gel Effect on Cemented Tailing Backfill That Contains Lead-Zinc Smelting Slag at Early Ages

Directory of Open Access Journals (Sweden)

Lijie Guo

2018-01-01

Full Text Available This paper presents the results of an experimental study on the priming effect of sodium silicate gel (SS on cemented tailing backfill (CTB that contains lead-zinc smelting slag. CTB and cemented paste (CP containing lead-zinc smelting slag samples with SS of 0 and 0.4% of the mass of the slag were prepared and cured at 20°C for 1, 3, 7, and 28 days. Mechanical test and pore structure analyses were performed on the studied CTB samples, microstructural analyses (X-ray diffraction analysis and thermal gravity analysis were performed on the studied CP samples, whereas the electrical conductivity of CTB was monitored. The results reveal that SS has a significant positive effect on cementitious activity of binder mixed by cement and lead-zinc smelting slag. This activation leads to the acceleration of binder hydration process, the formation of more cement hydration products in the CTBs, and the refinement of their pore structure, which is favorable for the strength development of CTB.

Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing

International Nuclear Information System (INIS)

Liapis, Ioannis; Papayianni, Ioanna

2015-01-01

Highlights: • Addition of 10% perlite decreases specific weight of the slag by approx. 7.5%. • Slag-crucible interaction and thin coating layer result in variations in XRF. • XRD shows high glass content and smaller crystalline sizes due to rapid cooling. • SEM shows higher homogeneity and lower crystallisation for SiO 2 /CaO-rich samples. • Physical properties (LA, PSV, AAV) of modified slag show limited deterioration. - Abstract: Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector

Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing

Energy Technology Data Exchange (ETDEWEB)

Liapis, Ioannis, E-mail: iliapis@sidenor.vionet.gr [AEIFOROS SA, 12th km Thessaloniki-Veroia Rd, PO Box 59, 57008 Ionia, Thessaloniki (Greece); Papayianni, Ioanna [Laboratory of Building Materials, Department of Civil Engineering, Aristotle University of Thessaloniki, 54124 Thessaloniki (Greece)

2015-02-11

Highlights: • Addition of 10% perlite decreases specific weight of the slag by approx. 7.5%. • Slag-crucible interaction and thin coating layer result in variations in XRF. • XRD shows high glass content and smaller crystalline sizes due to rapid cooling. • SEM shows higher homogeneity and lower crystallisation for SiO{sub 2}/CaO-rich samples. • Physical properties (LA, PSV, AAV) of modified slag show limited deterioration. - Abstract: Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector.

Effect of by-product steel slag on the engineering properties of clay soils

Directory of Open Access Journals (Sweden)

Faisal I. Shalabi

2017-10-01

Full Text Available Clay soils, mainly if they contain swelling minerals such as smectite or illite, may cause severe damage to structures, especially when these soils are subjected to wetting and drying conditions. High expansion and reduction in shear strength and foundation bearing capacity will take place due to the increase in water content of these soils. The engineering properties of these kinds of soils can be improved by using additives and chemical stabilizers. In this work, by-product steel slag was used to improve the engineering properties of clay soils. Lab and field experimental programs were developed to investigate the effect of adding different percentages of steel slag on plasticity, swelling, compressibility, shear strength, compaction, and California bearing ratio (CBR of the treated materials. The results of tests on the clay soil showed that as steel slag content increased, the soil dry density, plasticity, swelling potential, and cohesion intercept decreased and the angle of internal friction increased. For the CBR, the results of the tests showed an increase in the CBR value with the increase in slag content.

Minimizing lead release levels in secondary smelters slags

International Nuclear Information System (INIS)

Shenkler, E.S.; Graham, S.; Ghosh, R.; Greenhut, V.A.

1991-01-01

Five lead-containing slags and four mattes were analyzed to reveal microstructure, semi-quantitative microchemistry, and phases present. To determine if the slags could be incorporated as a glass so that lead release levels could be stabilized, glass batches were formulated based on slag compositions. Leaching tests showed that all materials that were fritted in a glass batch had lower lead release levels than non-adjusted materials, and all could satisfy EPA test requirements. The mole ratio of glass modifiers to glass formers played an important role in the extent of lead release. Small additions of phosphate to a batch had a significant effect on lowering lead release levels

Numerical Investigations on the Slag Eye in Steel Ladles

Directory of Open Access Journals (Sweden)

Yan-He Liu

2014-04-01

Full Text Available A numerical model has been developed to analyze the transient three-dimensional and three-phase flow in a bottom stirring ladle with a centered porous plug, which takes into account the steel, gas, and slag phases; it enables us to predict the fluid flow and heat transfer in the very important steel/slag region. The numerical results of the present model show that the obtained relationship between nondimensional areas of slag eye and the Froude number is in good agreement with the reported data.

Cold experiments on ligament formation for blast furnace slag granulation

International Nuclear Information System (INIS)

Liu Junxiang; Yu Qingbo; Li Peng; Du Wenya

2012-01-01

Rotary cup atomization for molten slag granulation is an attractive alternative to water quenching. However, the mechanism of disintegration of molten slag must be assessed. In the present study, a glycerol/water mixture was substituted for molten slag, and the mechanism of ligament formation in a rotary cup was investigated using photos taken by a high-speed camera. The effects of the angular speed and inner depth of the rotary cup on ligament disintegration was investigated. The results showed that one state of disintegration may transform into another state as the angular speed of the rotary cup increases at a given liquid flow rate. During ligament formation, the number of ligaments increased with an increase in the angular speed of the rotary cup, and a decrease in the diameter of ligament and liquid drop was observed. Moreover, the initial point of disintegration of the ligament moved to the lip of the rotary cup as the angular speed increased. An equation describing the relationship between the diameter of the liquid drop and various factors was used to predict the diameter of the liquid drop. A rotary cup with an inner depth of 30 mm was the best choice for granulation. The results of the present study will be useful for designing devices used in molten slag granulation. - Highlights: ►The results can be used in the granulation of molten blast furnace slag. ► The three different states of disintegration occur as the angular speed of rotary cup increases. ► The mechanism of ligament disintegration is analyzed. ► Eq. can be used to predict the diameter of liquid drop. ► A rotary cup with an inner depth of 30 mm is optimal for granulation.

Synthesis of inorganic polymers using fly ash and primary lead slag.

Science.gov (United States)

Onisei, S; Pontikes, Y; Van Gerven, T; Angelopoulos, G N; Velea, T; Predica, V; Moldovan, P

2012-02-29

The present work reports on the synthesis and properties of inorganic polymers ("geopolymers") made of 100% fly ash from lignite's combustion, 100% primary lead slag and mixtures of the two. In the inorganic polymers with both fly ash and lead slag the main crystalline phases detected are wüstite, magnetite, sodium zinc silicate, quartz, anorthite, and gehlenite; litharge partially dissolves. FTIR analysis in these samples revealed that the main peaks and bands of end members also exist, along with a new amorphous reaction product. In terms of microstructure, both fly ash and lead slag dissolve and contribute in the binding phase whereas the larger particles act as aggregates. For an increasing lead slag in the composition, the binding phase is changing in chemistry and reaches PbO values higher than 50 wt.% for the 100% lead slag inorganic polymer. Regarding the properties of fly ash and lead slag inorganic polymers, compressive strength is higher than 35 MPa in all cases and water absorption diminishes as the lead slag content increases. A comparison of leaching results before and after polymerisation reveals that pH is an important factor as Pb is immobilised in the binding phase, unlike Zn and As. Copyright © 2011 Elsevier B.V. All rights reserved.

Recycling of residual IGCC slags and their benefits as degreasers in ceramics.

Science.gov (United States)

Iglesias Martín, I; Acosta Echeverría, A; García-Romero, E

2013-11-15

This work studies the evolution of IGCC slag grains within a ceramic matrix fired at different temperatures to investigate the effect of using IGCC slag as a degreaser. Pressed ceramic specimens from two clay mixtures are used in this study. The M1 mixture is composed of standard clays, whereas the M2 mixture is composed of the same clay mixture as M1 mixture but contains 15% by weight IGCC slag. The amount of IGCC slag added coincides with the amount of slag typically used as a degreaser in the ceramic industry. Specimens are fired at 950 °C, 1000 °C, 1050 °C, 1100 °C and 1150 °C. The mineralogical composition and the IGCC slag grain shape within the ceramic matrix are determined by X-ray diffraction, polarized light microscopy and scanning electron microscopy. The results reveal that the surface of the slag grains is welded to the ceramic matrix while the quartz grains are separated, which causes increased water absorption and reduces the mechanical strength. IGCC slag, however, reduces water absorption. This behaviour is due to the softening temperature of the slag. This property is quite important from an industrial viewpoint because IGCC slag can serve as an alternative to traditional degreasing agents in the ceramic building industry. Additionally, using IGCC slag allows for the transformation of waste into a secondary raw material, thereby avoiding disposal at landfills; moreover, these industrial wastes are made inert and improve the properties of ceramics. Copyright © 2013 Elsevier Ltd. All rights reserved.

Numerical simulations of slagging dynamics using a meshmeshless strategy

Energy Technology Data Exchange (ETDEWEB)

Losurdo, M.; Spliethoff, H. [Technische Universitaet Muenchen (Germany). Lehrstuhl fuer Energiesysteme

2009-07-01

In pulverized co-firing and gasification facilities such as coal and biomass power plants, ash deposition, fouling and slagging, may significantly affect heat exchange and gasification per-formance Deposit growth dramatically increases production loss and may lead to the shut-down of the facility. Computational Fluid Dynamics (CFD) calculations can be used as a valid 'non-intrusive' investigation tool in an efficient problem solving strategy. At TU Munich, an ongoing project aims to develop a dedicated numerical tool to monitor and predict deposition, deposit growth and slagging dynamics in pulverized solid fuel furnaces and gasifiers. A novel in-house code was developed to track solid particles and predict deposit growth and slag dynamics. The adopted numerical strategy uses a Mesh-Meshless approach combined with a Lagrangian particle tracking. Ash particles are tracked in a Lagrangian frame post-processing CFD gas phase results (RANS or LES). Growth and thermo-mechanical proper-ties of the deposit are simultaneously evaluated. Slag dynamics is computed by using a meshless approach: deposit mesh nodes are considered point-mass particles interacting only with mesh connected node-particle neighbours. Forces are modelled applying a visco-elastic model and calculated by means of a Galerking weight (kernel) function. The final goal is to mathematically describe both particle adhesion and slag dynamics applying visco-elastic models using a mesh-meshless approach aiming to investigate slag/slurry dynamics. Pre-liminary numerical results on one layer encourage further development on this subject. (orig.)

The pH-dependent leaching behavior of slags from various stages of a copper smelting process: Environmental implications.

Science.gov (United States)

Jarošíková, Alice; Ettler, Vojtěch; Mihaljevič, Martin; Kříbek, Bohdan; Mapani, Ben

2017-02-01

The leaching behaviors of primary copper (Cu) slags originating from Ausmelt, reverbatory, and converter furnaces operating under a single technological process were compared to a residual slag tailing obtained by slag re-processing via flotation and metal recovery. The EN 12457-2 leaching test, used for assessment of the hazardous properties, was followed by the CEN/TS 14997 pH-static leaching test (pH range 3-12). Both leaching experiments were coupled with a mineralogical investigation of the primary and secondary phases as well as geochemical modeling. Metals (Cd, Cu, Pb, Zn) exhibit the highest leaching at low pH. Under acidic conditions (pH 3-6), Ausmelt slag and slag tailing exhibited higher metal leaching compared to other slag types. Very low leaching of metals (far below EU limits for non-hazardous waste) was observed at natural pH (7.9-9.0) for all the studied slag samples. In contrast, relatively high leaching of As was observed over the entire pH range, especially for Ausmelt slag (exceeding the EU limit for hazardous waste by 1.7×). However, geochemical modeling and scanning electron microscopy indicated that formation of stable Ca-Cu-Pb arsenates and the binding of As to newly formed Fe (oxyhydr)oxides play an important role in efficient As immobilization at the slag-water interface. In contrast, no controls were predicted for Sb, whose leaching was almost pH-independent. Nevertheless Sb leached concentrations at natural pH were below EU limit for hazardous waste. Re-processing of primary Cu slags for metal recovery, and subsequent co-disposal of the resulting slag tailing with dolomite-rich mine tailing and local laterite is suitable for stabilizing the remaining contaminants (except Sb) and limiting their leaching into the environment. Copyright © 2016 Elsevier Ltd. All rights reserved.

Strength and Drying Shrinkage of Alkali-Activated Slag Paste and Mortar

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Mao-chieh Chi

2012-01-01

Full Text Available The aim of this study is to investigate the strengths and drying shrinkage of alkali-activated slag paste and mortar. Compressive strength, tensile strength, and drying shrinkage of alkali-activated slag paste and mortar were measured with various liquid/slag ratios, sand/slag ratios, curing ages, and curing temperatures. Experimental results show that the higher compressive strength and tensile strength have been observed in the higher curing temperature. At the age of 56 days, AAS mortars show higher compressive strength than Portland cement mortars and AAS mortars with liquid/slag ratio of 0.54 have the highest tensile strength in all AAS mortars. In addition, AAS pastes of the drying shrinkage are higher than AAS mortars. Meanwhile, higher drying shrinkage was observed in AAS mortars than that observed comparable Portland cement mortars.

Effects of slag-based silicon fertilizer on rice growth and brown-spot resistance.

Science.gov (United States)

Ning, Dongfeng; Song, Alin; Fan, Fenliang; Li, Zhaojun; Liang, Yongchao

2014-01-01

It is well documented that slag-based silicon fertilizers have beneficial effects on the growth and disease resistance of rice. However, their effects vary greatly with sources of slag and are closely related to availability of silicon (Si) in these materials. To date, few researches have been done to compare the differences in plant performance and disease resistance between different slag-based silicon fertilizers applied at the same rate of plant-available Si. In the present study both steel and iron slags were chosen to investigate their effects on rice growth and disease resistance under greenhouse conditions. Both scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to examine the effects of slags on ultrastructural changes in leaves of rice naturally infected by Bipolaris oryaze, the causal agent of brown spot. The results showed that both slag-based Si fertilizers tested significantly increased rice growth and yield, but decreased brown spot incidence, with steel slag showing a stronger effect than iron slag. The results of SEM analysis showed that application of slags led to more pronounced cell silicification in rice leaves, more silica cells, and more pronounced and larger papilla as well. The results of TEM analysis showed that mesophyll cells of slag-untreated rice leaf were disorganized, with colonization of the fungus (Bipolaris oryzae), including chloroplast degradation and cell wall alterations. The application of slag maintained mesophyll cells relatively intact and increased the thickness of silicon layer. It can be concluded that applying slag-based fertilizer to Si-deficient paddy soil is necessary for improving both rice productivity and brown spot resistance. The immobile silicon deposited in host cell walls and papillae sites is the first physical barrier for fungal penetration, while the soluble Si in the cytoplasm enhances physiological or induced resistance to fungal colonization.

Kinetic Investigations of SiMn Slags From Different Mn Sources

Science.gov (United States)

Kim, Pyunghwa Peace; Tangstad, Merete

2018-03-01

The kinetics of MnO and SiO2 reduction were investigated for Silicomanganese (SiMn) slags using a Thermogravimetric analysis (TGA) between 1773 K and 1923 K (1500 °C and 1650 °C) under CO atmospheric pressure. The charge materials were based on Assmang ore and HC FeMn Slag. Rate models for MnO and SiO2 reduction were applied to describe the metal-producing rates, as shown by the following equations: r_{MnO} = k_{MnO} × A × ( {a_{MnO} - {a_{Mn} }/{K_{T }}} ) r_{{{SiO}2 }} = k_{SiO2} × A × ( {a_{{{SiO}2 }} - {a_{Si} }/{K_{T }}} ). The results show that the choice of raw materials in the charge considerably affected the reduction rate of MnO and SiO2. The highest reduction rate was found to be from charges using HC FeMn slag. The difference in the driving forces was insignificant among the SiMn slags, and the similar slag viscosities could not explain the different reduction rates. Instead, the difference is attributed to small amounts of sulfur and the amount of iron in the charge. In addition, the rate models were applicable to describe the reduction of MnO and SiO2 in SiMn slags.

Removal of Sulfur from CaF2 Containing Desulfurization Slag Exhausted from Secondary Steelmaking Process by Oxidation

Science.gov (United States)

Hiraki, Takehito; Kobayashi, Junichi; Urushibata, Satomi; Matsubae, Kazuyo; Nagasaka, Tetsuya

2012-08-01

The oxidation behavior of sulfur in desulfurization slag generated from the secondary steelmaking process with air has been investigated in the temperature range of 973 K to 1373 K (700 °C to 1100 °C). Although a high removal rate of sulfur is not achieved at temperatures lower than 1273 K (1000 °C) because of the formation of CaSO4, most of the sulfur is rapidly removed from slag as SO2 gas in the 1273 K to 1373 K (700 °C to 1100 °C) range. This finding indicates that the desulfurization slag generated from the secondary steelmaking process can be reused as a desulfurized flux through air oxidation, making it possible to reduce significantly the amount of desulfurization slag for disposal.

Steel slag in hot mix asphalt concrete : final report

Science.gov (United States)

2000-04-01

In September 1994, steel slag test and control sections were constructed in Oregon to evaluate the use of steel slag in hot mix asphalt concrete (HMAC). This report covers the construction and five-year performance of a pavement constructed with 30% ...

Artificial neural networks application for solid fuel slagging intensity predictions

Directory of Open Access Journals (Sweden)

Kakietek Sławomir

2017-01-01

Full Text Available Slagging issues present in pulverized steam boilers very often lead to heat transfer problems, corrosion and not planned outages of boilers which increase the cost of energy production and decrease the efficiency of energy production. Slagging especially occurs in regions with reductive atmospheres which nowadays are very common due to very strict limitations in NOx emissions. Moreover alternative fuels like biomass which are also used in combustion systems from two decades in order to decrease CO2 emissions also usually increase the risk of slagging. Thus the prediction of slagging properties of fuels is not the minor issue which can be neglected before purchasing or mixing of fuels. This however is rather difficult to estimate and even commonly known standard laboratory methods like fusion temperature determination or special indexers calculated on the basis of proximate and ultimate analyses, very often have no reasonable correlation to real boiler fuel behaviour. In this paper the method of determination of slagging properties of solid fuels based on laboratory investigation and artificial neural networks were presented. A fuel data base with over 40 fuels was created. Neural networks simulations were carried out in order to predict the beginning temperature and intensity of slagging. Reasonable results were obtained for some of tested neural networks, especially for hybrid feedforward networks with PCA technique. Consequently neural network model will be used in Common Intelligent Boiler Operation Platform (CIBOP being elaborated within CERUBIS research project for two BP-1150 and BB-1150 steam boilers. The model among others enables proper fuel selection in order to minimize slagging risk.

[Spectroscopic Research on Slag Nanocrystal Glass Ceramics Containing Rare Earth Elements].

Science.gov (United States)

Ouyang, Shun-li; Li, Bao-wei; Zhang, Xue-feng; Jia, Xiao-lin; Zhao, Ming; Deng, Lei-bo

2015-08-01

The research group prepared the high-performance slag nanocrystal glass ceramics by utilizing the valuable elements of the wastes in the Chinese Bayan Obo which are characterized by their symbiotic or associated existence. In this paper, inductively coupled plasma emission spectroscopy (ICP), X-ray diffraction (XRD), Raman spectroscopy (Raman) and scanning electron microscopy (SEM) are all used in the depth analysis for the composition and structure of the samples. The experiment results of ICP, XRD and SEM showed that the principal crystalline phase of the slag nanocrystal glass ceramics containing rare earth elements is diopside, its grain size ranges from 45 to 100 nm, the elements showed in the SEM scan are basically in consistent with the component analysis of ICP. Raman analysis indicated that its amorphous phase is a three-dimensional network structure composed by the structural unit of silicon-oxy tetrahedron with different non-bridging oxygen bonds. According to the further analysis, we found that the rare earth microelement has significant effect on the network structure. Compared the nanocrystal slag glass ceramic with the glass ceramics of similar ingredients, we found that generally, the Raman band wavenumber for the former is lower than the later. The composition difference between the glass ceramics and the slag nanocrystal with the similar ingredients mainly lies on the rare earth elements and other trace elements. Therefore, we think that the rare earth elements and other trace elements remains in the slag nanocrystal glass ceramics have a significant effect on the network structure of amorphous phase. The research method of this study provides an approach for the relationship among the composition, structure and performance of the glass ceramics.

CO2 Mineralization and Utilization using Steel Slag for Establishing a Waste-to-Resource Supply Chain.

Science.gov (United States)

Pan, Shu-Yuan; Chung, Tai-Chun; Ho, Chang-Ching; Hou, Chin-Jen; Chen, Yi-Hung; Chiang, Pen-Chi

2017-12-08

Both steelmaking via an electric arc furnace and manufacturing of portland cement are energy-intensive and resource-exploiting processes, with great amounts of carbon dioxide (CO 2 ) emission and alkaline solid waste generation. In fact, most CO 2 capture and storage technologies are currently too expensive to be widely applied in industries. Moreover, proper stabilization prior to utilization of electric arc furnace slag are still challenging due to its high alkalinity, heavy metal leaching potentials and volume instability. Here we deploy an integrated approach to mineralizing flue gas CO 2 using electric arc furnace slag while utilizing the reacted product as supplementary cementitious materials to establish a waste-to-resource supply chain toward a circular economy. We found that the flue gas CO 2 was rapidly mineralized into calcite precipitates using electric arc furnace slag. The carbonated slag can be successfully utilized as green construction materials in blended cement mortar. By this modulus, the global CO 2 reduction potential using iron and steel slags was estimated to be ~138 million tons per year.

Preliminary study of tin slag concrete mixture

Science.gov (United States)

Hashim, Mohd Jamil; Mansor, Ishak; Pauzi Ismail, Mohamad; Sani, Suhairy; Azmi, Azhar; Sayuti, Shaharudin; Zaidi Ibrahim, Mohd; Adli Anuar, Abul; Rahim, Abdul Adha Abdul

2018-01-01

The study focuses on practices to facilitate tin smelting industry to reduce radioactive waste product (Tin Slag) by diluting its radioactivity to a safe level and turning it to a safer infrastructural building product. In the process the concrete mix which include Portland cement, sand, tin slag, water and plasticizer are used to produce interlocking brick pavements, piles and other infrastructural products. The mixing method follows DOE (UK) standard method of mixing targeted at in selected compressive strength suitable for its function and durability. A batching machine is used in the mixing and six test cubes are produced for the test. The testing equipment used are a compressional machine, ultrasonic measurement and a Geiger Muller counter to evaluate of the concrete mix to find the lowest emission of radiation surface dose without compromising the strength of concrete mix. The result obtained indicated the radioactivity of tin slag in the mixing process has reduced to background level that is 0.5μSv/h while the strength and workability of the concrete has not been severely affected. In conclusion, the concrete mix with tin slag has shown the potential it can be turned into a safe beneficial infrastructural product with good strength.

Slagging in a pulverised-coal-fired boiler

Energy Technology Data Exchange (ETDEWEB)

Devir, G.P.; Pohl, J.H.; Creelman, R.A. [University of Queensland, St. Lucia, Qld. (Australia). Dept. of Chemical Engineering

2000-07-01

This paper describes a technique to evaluate the severity of slagging of a coal in a pulverised-coal-fired boiler. There are few data in the literature on the nature of in-situ boiler slags, their rate of growth and/or their strength properties relevant to sootblowing. The latter is thought to be of more concern to boiler operators and gives rise to the significance of selecting suitable strength tests. As well as standardised methods for characterising pulverised coal performance in a boiler, several novel and less popular techniques are discussed in detail. A suite of three sub-bituminous coals from the Callide Coalfields, Biloela (600 km north of Brisbane), has been selected for slagging tests in the 350 MW{sub e} units of Callide 'B' power station. Disposable air-cooled mild steel slagging probes have been constructed to simulate the conditions for deposit formation in the boiler region. To date, tests for one of these coals has been completed and preliminary results are presented. Once testing for the remaining coals has been completed, it is anticipated that the differences exhibited in deposit growth and strength may be correlated with typical variations in physical and chemical properties of the pulverised coal.

Environmental impacts of steel slag reused in road construction: A crystallographic and molecular (XANES) approach

Energy Technology Data Exchange (ETDEWEB)

Chaurand, Perrine [CEREGE, UMR 6635 CNRS, University Paul Cezanne, IFR 112 PMSE, Europole Mediterraneen de l' Arbois, BP 80, 13545 Aix en Provence Cedex 04 (France)]. E-mail: chaurand@cerege.fr; Rose, Jerome [CEREGE, UMR 6635 CNRS, University Paul Cezanne, IFR 112 PMSE, Europole Mediterraneen de l' Arbois, BP 80, 13545 Aix en Provence Cedex 04 (France); Briois, Valerie [LURE Laboratoire pour l' Utilisation du Rayonnement Electromagnetique, Universite Paris-Sud, Orsay (France); Olivi, Luca [Sincrotrone Trieste S.C.p.A. S.S., 14 Km 163.5, 34012 Basovizza Trieste (Italy); Hazemann, Jean-Louis [Laboratoire de Cristallographie, BP 166, 38042 Grenoble Cedex 09 (France); Proux, Olivier [Laboratoire de Geophysique Interne et de Tectonophysique, UMR CNRS Universite Joseph Fourier, 1381 rue de la piscine, Domaine Universitaire, 38400 St Martin d' Heres (France); Domas, Jeremie [INERIS, Domaine du petit Arbois, Batiment Laennec, BP 33, 13545 Aix en Provence Cedex 04 (France); Bottero, Jean-Yves [CEREGE, UMR 6635 CNRS, University Paul Cezanne, IFR 112 PMSE, Europole Mediterraneen de l' Arbois, BP 80, 13545 Aix en Provence Cedex 04 (France)

2007-01-31

Basic oxygen furnace (BOF) steel slag is a residue from the basic oxygen converter in steel-making operations, and is partially reused as an aggregate for road constructions. Although BOF slag is an attractive building material, its long-term behaviour and the associated environmental impacts must be taken into account. Indeed BOF slag is mainly composed of calcium, silicon and iron but also contains trace amounts of potential toxic elements, specifically chromium and vanadium, which can be released. The present research focuses (i) on the release of Cr and V during leaching and (ii) on their speciation within the bearing phase. Indeed the mobility and toxicity of heavy metals strongly depend on their speciation. Leaching tests show that only low amounts of Cr, present at relatively high concentration in steel slag, are released while the release of V is significantly high. X-ray absorption near-edge structure (XANES) spectroscopy indicates that Cr is present in the less mobile and less toxic trivalent form and that its speciation does not evolve during leaching. On the contrary, V which is predominantly present in the 4+ oxidation state seems to become oxidized to the pentavalent form (the most toxic form) during leaching.

Environmental impacts of steel slag reused in road construction: A crystallographic and molecular (XANES) approach

International Nuclear Information System (INIS)

Chaurand, Perrine; Rose, Jerome; Briois, Valerie; Olivi, Luca; Hazemann, Jean-Louis; Proux, Olivier; Domas, Jeremie; Bottero, Jean-Yves

2007-01-01

Basic oxygen furnace (BOF) steel slag is a residue from the basic oxygen converter in steel-making operations, and is partially reused as an aggregate for road constructions. Although BOF slag is an attractive building material, its long-term behaviour and the associated environmental impacts must be taken into account. Indeed BOF slag is mainly composed of calcium, silicon and iron but also contains trace amounts of potential toxic elements, specifically chromium and vanadium, which can be released. The present research focuses (i) on the release of Cr and V during leaching and (ii) on their speciation within the bearing phase. Indeed the mobility and toxicity of heavy metals strongly depend on their speciation. Leaching tests show that only low amounts of Cr, present at relatively high concentration in steel slag, are released while the release of V is significantly high. X-ray absorption near-edge structure (XANES) spectroscopy indicates that Cr is present in the less mobile and less toxic trivalent form and that its speciation does not evolve during leaching. On the contrary, V which is predominantly present in the 4+ oxidation state seems to become oxidized to the pentavalent form (the most toxic form) during leaching

X-ray diffractometry of steam cured ordinary Portland and blast-furnace-slag cements

International Nuclear Information System (INIS)

Camarini, G.; Djanikian, J.G.

1994-01-01

This work studies some aspects of the phases produced by hydration of ordinary and blast-furnace-slag cements, at normal conditions and steam cured (60 and 95 0 C), using an X-ray diffraction technique. The blast-furnace-slag cement was a mixture of 50% of ordinary Portland cement and 50% of blast-furnace-slag (separately grinding). After curing the X-ray diffraction reveals that, in relation to ordinary Portland cement, the main phases in blast-furnace-slag cement are hydrated silicates and aluminates, hydro garnet, etringitte and mono sulphate. After steam curing the hydration of blast-furnace-slag cement proceeds. This is a result of the slag activation by the curing temperature. (author). 8 refs., 3 figs., 1 tab

Study on the Effect of Straw Fiber on the Performance of Volcanic Slag Concrete

Science.gov (United States)

Xiao, Li-guang; Liu, Xi-xu

2018-03-01

In this paper, the effects of straw fiber on the working performance, mechanical properties and frost resistance of volcanic slag lightweight aggregate concrete were studied. The experimental results show that the straw fiber is subjected to surface carbonization treatment and mixed into the volcanic slag light aggregate concrete. The flexural strength and fracture pressure ratio of volcanic slag lightweight aggregate concrete are improved obviously Improved volcanic slag lightweight aggregate concrete brittleness improves toughness. Carbonized straw fiber greatly improves the frost resistance of volcanic slag lightweight aggregate concrete. So that the volcanic slag light aggregate concrete freeze-thaw cycle can reach 300 times.

Corrosion Behavior of Ceramic Cup of Blast Furnace Hearth by Liquid Iron and Slag

Science.gov (United States)

Li, Yanglong; Cheng, Shusen; Wang, Zhifeng

2016-10-01

Three kinds of sample bricks of ceramic cups for blast furnace hearth were studied by dynamic corrosion tests based on different corrosion systems, i.e., liquid iron system, liquid slag system and liquid iron-slag system. Considering the influence of temperature and sample rotational speed, the corrosion profiles and mass loss of the samples were analyzed. In addition, the microstructure of the corroded samples was observed by optical microscope (OM) and scanning electron microscope (SEM). It was found that the corrosion profiles could be divided into iron corrosion region, slag corrosion region and iron-slag corrosion region via corrosion degree after iron-slag corrosion experiment. The most serious corrosion occurred in iron-slag corrosion region. This is due to Marangoni effect, which promotes a slag film formed between liquid iron and ceramic cup and results in local corrosion. The corrosion of the samples deepened with increasing temperature of liquid iron and slag from 1,623 K to 1,823 K. The variation of slag composition had greater influence on the erosion degree than that of rotational speed in this experiment. Taking these results into account the ceramic cup composition should be close to slag composition to decrease the chemical reaction. A microporous and strong material should be applied for ceramic cup.

BUILDING MATERIALS AND PRODUCTS BASED ON SILICON MANGANESE SLAGS

Directory of Open Access Journals (Sweden)

BOLSHAKOV V. I.

2016-05-01

Full Text Available Raising of problem. Currently of particular relevance was given to the matter of introduction in manufacture of building materials and products, resource-saving techniques and technologies; integrated use of raw materials and materials that prevent or significantly reduce their harmful impact on the environment. This allows you to recycle hundreds of thousands of tons of the fiery liquid slags of silicon manganese and to develop effective structural materials that can replace metals, non-metallic building materials of natural origin, concretes, cast stone, plastics and refractories. Purpose. The study of the structure and properties of building materials and products from electric furnace slag of silicon manganese. Conclusion. Slags from the smelting of silicon manganese are classified as acidic. Their lime factor is in the range of 0.47–0.52. The composition of the slag located in the heterogeneous region SiO2 near the line of separation of cristobalite spread to the crystallization of wollastonite, according to the ternary system MnO-CaO-SiO2, which in consideration of their stability, allows the development of technology of building materials (gravel, sand, granulated slag, etc. and products (foundation blocks, road slabs, containers for transportation and storage of hazardous waste, and others.

To the problem of nonmetallic inclusions assimilation by slags in the course of steel casting

International Nuclear Information System (INIS)

Klimov, Yu.V.; Krupman, L.I.; Medzhibozhskij, M.Ya.; Povkh, Yu.I.; Belanenko, A.A.

1975-01-01

The effect of slag viscosity as well as a method of steel pouring with slag-forming mixtures used upon the slag assimilation of oxide inclusions has been studied with a radioactive tracer method. The inclusions are absorbed by slag primarily in the course of filling casting moulds when a relatively intensive metal circulation occurs. The ensuing decrease of slag viscosity results in better purification of steel from inclusions. In the period of natural convection the inclusions are not removed irrespective of the slag properties. The bottom pouring results in the lowest degree of steel purification from inclusions due to the limited surface of a slag-metal contact

Study of the Mechanism of Liquid Slag Infiltration for Lubrication in Slab Continuous Casting

Science.gov (United States)

Zhang, Shaoda; Wang, Qiangqiang; He, Shengping; Wang, Qian

2018-04-01

Consistent and uniform lubrication of the solidifying shell, especially in the meniscus, is crucial for the smooth continuous casting operation and production of strands free of surface defects. Thus, the current study established a coupled model to study the inflow behavior of liquid slag to the mold-strand channel, taking the solidification of steel and slag and the periodic oscillation of mold into account. The difficulties and solutions for the simulation were described in detail. The predicted profiles of the slag rim and initial shell were in good agreement with the reports. The main results indicated that liquid slag could be squeezed out and back into the slag pool in a negative strip period while a large amount of liquid slag could infiltrate into the mold-strand channel. Thus, the amount of slag consumed in the negative strip period was relatively small compared with that in the positive strip period. The predicted variation of slag consumption during mold oscillation was periodic, and the average value was 0.274 kg/m2, which agreed well with the slag consumption in industrial practice. The current model can predict and optimize the oscillation parameters aiming at stable lubrication conditions.

Preliminary evaluation of a constructed wetland for treating extremely alkaline (pH 12) steel slag drainage.

Science.gov (United States)

Mayes, W M; Aumônier, J; Jarvis, A P

2009-01-01

High pH (> 12) leachates are an environmental problem associated with drainage from lime (CaO)-rich industrial residues such as steel slags, lime spoil and coal combustion residues. Recent research has highlighted the potential for natural ('volunteer') wetlands to buffer extremely alkaline influent waters. This appears ascribable to high CO(2) partial pressures in the wetland waters from microbial respiration, which accelerates precipitation of calcium carbonate (CaCO(3)), and the high specific surface area for mineral precipitation offered by macrophytes. The research presented here builds on this and provides preliminary evaluation of a constructed wetland built in March 2008 to buffer drainage from steel slag heaps in north-east England. The drainage water from the slag mounds is characterised by a mean pH of 11.9, high concentrations of Ca (up to 700 mg/L), total alkalinity (up to 800 mg/L as CaCO(3)) and are slightly brackish (Na = 300 mg/L; Cl = 400 mg/L) reflecting native groundwaters at this coastal setting. Documented calcite precipitation rates (mean of 5 g CaCO(3)/m(2)/day) from nearby volunteer sites receiving steel slag drainage were used to scale the constructed wetland planted with Phragmites australis; a species found to spontaneously grow in the vicinity of the discharge. Improved performance of the wetland during summer months may at least in part be due to biological activity which enhances rates of calcite precipitation and thus lowering of pH. Secondary Ca-rich precipitates also serve as a sink for some trace elements present at low concentrations in the slag leachate such as Ni and V. The implications for scaling and applying constructed wetlands for highly alkaline drainage are discussed.

ENERGY ASPECTS OF STEELMAKING SLAGS APPLICATION IN METALLURGY

Directory of Open Access Journals (Sweden)

V. L. Naydek

2013-01-01

Full Text Available A comparative assessment of energy intensity of converter steel production in different types of smelting with slag processing in the ladle was made. Analysis of the data shows that the use of liquid steel slag in steel production for its refining saves about 2.2 GJ or 75 kg of coal equivalent for each ton of metal.

Utilization of steel slag for Portland cement clinker production.

Science.gov (United States)

Tsakiridis, P E; Papadimitriou, G D; Tsivilis, S; Koroneos, C

2008-04-01

The aim of the present research work is to investigate the possibility of adding steel slag, a by-product of the conversion of iron to steel process, in the raw meal for the production of Portland cement clinker. Two samples of raw meals were prepared, one with ordinary raw materials, as a reference sample ((PC)(Ref)), and another with 10.5% steel slag ((PC)(S/S)). Both raw meals were sintered at 1450 degrees C. The results of chemical and mineralogical analyses as well as the microscopic examination showed that the use of the steel slag did not affect the mineralogical characteristics of the so produced Portland cement clinker. Furthermore, both clinkers were tested by determining the grindability, setting times, compressive strengths and soundness. The hydration products were examined by XRD analysis at 2, 7, 28 and 90 days. The results of the physico-mechanical tests showed that the addition of the steel slag did not negatively affect the quality of the produced cement.

Impacts of Steel-Slag-Based Silicate Fertilizer on Soil Acidity and Silicon Availability and Metals-Immobilization in a Paddy Soil.

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Dongfeng Ning

Full Text Available Slag-based silicate fertilizer has been widely used to improve soil silicon- availability and crop productivity. A consecutive early rice-late rice rotation experiment was conducted to test the impacts of steel slag on soil pH, silicon availability, rice growth and metals-immobilization in paddy soil. Our results show that application of slag at a rate above higher or equal to 1 600 mg plant-available SiO2 per kg soil increased soil pH, dry weight of rice straw and grain, plant-available Si concentration and Si concentration in rice shoots compared with the control treatment. No significant accumulation of total cadmium (Cd and lead (Pb was noted in soil; rather, the exchangeable fraction of Cd significantly decreased. The cadmium concentrations in rice grains decreased significantly compared with the control treatment. In conclusion, application of steel slag reduced soil acidity, increased plant-availability of silicon, promoted rice growth and inhibited Cd transport to rice grain in the soil-plant system.

Application of PCA and SIMCA statistical analysis of FT-IR spectra for the classification and identification of different slag types with environmental origin.

Science.gov (United States)

Stumpe, B; Engel, T; Steinweg, B; Marschner, B

2012-04-03

In the past, different slag materials were often used for landscaping and construction purposes or simply dumped. Nowadays German environmental laws strictly control the use of slags, but there is still a remaining part of 35% which is uncontrolled dumped in landfills. Since some slags have high heavy metal contents and different slag types have typical chemical and physical properties that will influence the risk potential and other characteristics of the deposits, an identification of the slag types is needed. We developed a FT-IR-based statistical method to identify different slags classes. Slags samples were collected at different sites throughout various cities within the industrial Ruhr area. Then, spectra of 35 samples from four different slags classes, ladle furnace (LF), blast furnace (BF), oxygen furnace steel (OF), and zinc furnace slags (ZF), were determined in the mid-infrared region (4000-400 cm(-1)). The spectra data sets were subject to statistical classification methods for the separation of separate spectral data of different slag classes. Principal component analysis (PCA) models for each slag class were developed and further used for soft independent modeling of class analogy (SIMCA). Precise classification of slag samples into four different slag classes were achieved using two different SIMCA models stepwise. At first, SIMCA 1 was used for classification of ZF as well as OF slags over the total spectral range. If no correct classification was found, then the spectrum was analyzed with SIMCA 2 at reduced wavenumbers for the classification of LF as well as BF spectra. As a result, we provide a time- and cost-efficient method based on FT-IR spectroscopy for processing and identifying large numbers of environmental slag samples.

Blasted copper slag as fine aggregate in Portland cement concrete.

Science.gov (United States)

Dos Anjos, M A G; Sales, A T C; Andrade, N

2017-07-01

The present work focuses on assessing the viability of applying blasted copper slag, produced during abrasive blasting, as fine aggregate for Portland cement concrete manufacturing, resulting in an alternative and safe disposal method. Leaching assays showed no toxicity for this material. Concrete mixtures were produced, with high aggregate replacement ratios, varying from 0% to 100%. Axial compressive strength, diametrical compressive strength, elastic modulus, physical indexes and durability were evaluated. Assays showed a significant improvement in workability, with the increase in substitution of fine aggregate. With 80% of replacement, the concrete presented lower levels of water absorption capacity. Axial compressive strength and diametrical compressive strength decreased, with the increase of residue replacement content. The greatest reductions of compressive strength were found when the replacement was over 40%. For tensile strength by diametrical compression, the greatest reduction occurred for the concrete with 80% of replacement. After the accelerated aging, results of mechanic properties showed a small reduction of the concrete with blasted copper slag performance, when compared with the reference mixture. Results indicated that the blasted copper slag is a technically viable material for application as fine aggregate for concrete mixtures. Copyright © 2017 Elsevier Ltd. All rights reserved.

Agronomic Use of Basic Slag

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Fabio Oliveiri de Nobile

2015-01-01

Full Text Available Modern civilization, in recent years, has increased the requirement of products derived from iron and steel, stimulating the growth of the national siderurgical sector and, consequently, the generation of industrial residue called basic slag. In this context, the recycling of residues can contribute to solve problems of the industries that give priority to the excellence of the production with quality. On the other hand, there is a sector of primary production in Brazil, the agriculture, with a great cultivated area in acid ground and with low fertility, being these factors admittedly determinative for vegetal production, under tropical conditions. Thus, there is a scenery of two primary sectors of production, although distinct ones, that present interaction potential, for , on one hand, there is disponibility of a product with similar properties to the liming materials and traditional fertilizers and, on the other hand, a production sector that is highly dependent of these products. And the interaction between these two sectors helps in the preservation of the environment, bringing, thus, a certain sustainability in the production systems of the postmodern civilization that will be the challenge of this new century. Considering the current possibility of recycling these industrial residues in agriculture, three important factors have to be taken into account. The first would be the proper use of the abundant, available and promising industrial residue; the second, in a propitious agricultural environment, acid soil and low fertility; and third, in a responsive and important socio-economic culture, the sugar cane, considering its vast cultivated area. In national literature, few works have dealt with the use of the basic slag and have evaluated the reply of the cultures to its application. Thus, the present work had as its aim to gather information from literature concerning the characterization and production of basic slag in Brazil, as well

Toxicity assessment and geochemical model of chromium leaching from AOD slag.

Science.gov (United States)

Liu, Bao; Li, Junguo; Zeng, Yanan; Wang, Ziming

2016-02-01

AOD (Argon Oxygen Decarburization) slag is a by-product of the stainless steel refining process. The leaching toxicity of chromium from AOD slag cannot be ignored in the recycling process of the AOD slag. To assess the leaching toxicity of the AOD slag, batch leaching tests have been performed. PHREEQC simulations combined with FactSage were carried out based on the detailed mineralogical analysis and petrophysical data. Moreover, Pourbaix diagram of the Cr-H2O system was protracted by HSC 5.0 software to explore the chromium speciation in leachates. It was found that AOD slag leachate is an alkaline and reductive solution. The Pourbaix diagram of the Cr-H2O system indicated that trivalent chromium, such as Cr(OH)4(-), is the major chromium species in the experimental Eh-pH region considered. However, toxic hexavalent chromium was released with maximum concentrations of 30 µg L(-1) and 18 µg L(-1) at L/S 10 and 100, respectively, during the earlier leaching stage. It concluded that the AOD slag possessed a certain leaching toxicity. After 10 d of leaching, trivalent chromium was the dominant species in the leachates, which corresponded to the results of PHREEQC simulation. Leaching toxicity of AOD slag is based on the chromium speciation and its transformation. Great attention should be focused on such factors as aging, crystal form of chromium-enriched minerals, and electrochemical characteristics of the leachates. Copyright © 2015 Elsevier Ltd. All rights reserved.

Mineralogy and the release of trace elements from slag from the Hegeler Zinc smelter, Illinois (USA)

Science.gov (United States)

Piatak, Nadine M.; Seal, Robert R.

2010-01-01

Slag from the former Hegeler Zn-smelting facility in Illinois (USA) is mainly composed of spinifex Ca-rich plagioclase, fine-grained dendritic or coarse-grained subhedral to anhedral clinopyroxenes, euhedral to subhedral spinels, spherical blebs of Fe sulfides, silicate glass, and less commonly fayalitic olivine. Mullite and quartz were also identified in one sample as representing remnants of the furnace lining. Secondary phases such as goethite, hematite and gypsum are significant in some samples and reflect surficial weathering of the dump piles or represent byproducts of roasting. A relatively rare Zn-rich material contains anhedral willemite, subhedral gahnite, massive zincite, hardystonite and a Zn sulfate (brianyoungite), among other phases, and likely represents the molten content of the smelting furnace before Zn extraction. The bulk major-element chemistry of most slag samples is dominated by SiO2, Al2O3, Fe2O3 and CaO. The bulk composition of the slag suggests a high viscosity of the melt and the mineralogy suggests a high silica content of the melt. Bulk slag trace-element chemistry shows that the dominant metal is Zn with >28.4 wt.% in the Zn-rich material and between 212 and 14,900 mg/kg in the other slags. The concentrations of other trace elements reach the following: 45 mg/kg As, 1170 mg/kg Ba, 191 mg/kg Cd, 242 mg/kg Co, 103 mg/kg Cr, 6360 mg/kg Cu, 107 mg/kg Ni, and 711 mg/kg Pb.Zinc, as the dominant metal in the slags, is likely the most environmentally significant metal in these samples; Cd, Cu, and Pb are also of concern and their concentrations exceed US Environmental Protection Agency preliminary remediation goals for residential soils. Spinel was found to be the dominant concentrator of Zn for samples containing significant Zn (>1 wt.%); the silicate glass also contained relatively high concentrations of Zn compared to other phases. Zinc partitioned into the silicates and oxides in these samples is generally more resistant to

Resistance of Alkali Activated Water-Cooled Slag Geopolymer to Sulphate Attack

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S. A. Hasanein

2011-06-01

Full Text Available Ground granulated blast furnace slag is a finely ground, rapidly chilled aluminosilicate melt material that is separated from molten iron in the blast furnace as a by-product. Rapid cooling results in an amorphous or a glassy phase known as GGBFS or water cooled slag (WCS. Alkaline activation of latent hydraulic WCS by sodium hydroxide and/or sodium silicate in different ratios was studied. Curing was performed under 100 % relative humidity and at a temperature of 38°C. The results showed that mixing of both sodium hydroxide and sodium silicate in ratio of 3:3 wt.,% is the optimum one giving better mechanical as well as microstructural characteristics as compared with cement mortar that has various cement content (cement : sand were 1:3 and 1:2. Durability of the water cooled slag in 5 % MgSO4 as revealed by better microstructure and high resistivity-clarifying that activation by 3:3 sodium hydroxide and sodium silicate, respectively is better than using 2 and 6 % of sodium hydroxide.

Partitioning of heavy metals in a soil contaminated by slag: A redistribution study

International Nuclear Information System (INIS)

Bunzl, K.; Trautmannsheimer, M.; Schramel, P.

1999-01-01

In order to interpret reasonably the partitioning of heavy metals in a contaminated soil as observed from applying a sequential extraction procedure, information on possible redistribution processes of the metals during the various extraction steps is essential. For this purpose, sequential extraction was used to study the chemical partitioning of Ag, Cu, Ni, Pb, and Zn in a soil contaminated wither by a slag from coal firing or by a slag from pyrite roasting. Through additional application of sequential extraction to the pure slags as well as to the uncontaminated soil, it was shown that during the various extraction steps applied to the soil/slag mixtures, substantial redistribution processes of the metals between the slag- and soil particles can occur. In many cases, metals ions released during the extraction with acid hydroxylamine or acid hydrogen peroxide are partially readsorbed by solid constituents of the mixture and will therefore be found in the subsequent fractions extracted. As a result, one has to realize that (1) it will be difficult to predict the chemical partitioning of these metals in contaminated soils by investigating pure slags only, and (2) information on the partitioning of a metal in a slag contaminated soil will not necessarily give any relevant information on the form of this metal in the slag or in the slag/soil mixture, because the redistribution processes during sequential extraction will not be the same as those occurring in the soil solution under natural conditions

Influence of the slags treatment on the heavy metals binding

Czech Academy of Sciences Publication Activity Database

Blahová, L.; Navrátilová, Z.; Mucha, M.; Navrátilová, Eva; Neděla, Vilém

2018-01-01

Roč. 15, č. 4 (2018), s. 697-706 ISSN 1735-1472 Institutional support: RVO:68081731 Keywords : slag * binding * metal cations * slag modification Subject RIV: JA - Electronics ; Optoelectronics, Electrical Engineering Impact factor: 1.915, year: 2016

Utilizing of the metallurgical slag for production of cementless concrete mixtures

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D. Baricová

2012-10-01

Full Text Available In process of pig iron, steel and cast iron production besides main product, also secondary products are formed, that have character of secondary raw materials and industrial wastes. The most abundant secondary product originating in the metallurgical process is furnace slag. Total amount of accured slag, also its chemical, mineralogical, physical – chemical properties and similarity with natural stones predestinate its utilisation in different fields of industry. The contribution deals with production of cementless concrete mixtures, where the main parts were formed by blast furnace granulated slag grinded and different gravel slag from blast furnace, oxygen converter and electric arc furnace. As activators of solidification different kinds of water glass were tested.

The potential for using slags activated with near neutral salts as immobilisation matrices for nuclear wastes containing reactive metals

Science.gov (United States)

Bai, Y.; Collier, N. C.; Milestone, N. B.; Yang, C. H.

2011-06-01

The UK currently uses composite blends of Portland cement and other inorganic cementitious material such as blastfurnace slag and pulverised fuel ash to encapsulate or immobilise intermediate and low level radioactive wastes. Typically levels up 9:1 blast furnace slag:Portland cement or 4:1 pulverised fuel ash:Portland cement are used. Whilst these systems offer many advantages, their high pH causes corrosion of various metallic intermediate level radioactive wastes. To address this issue, lower pH/weakly alkaline cementitious systems have to be explored. While the blast furnace slag:Portland cement system is referred to as a composite cement system, the underlying reaction is actually an indirect activation of the slag hydration by the calcium hydroxide generated by the cement hydration, and by the alkali ions and gypsum present in the cement. However, the slag also can be activated directly with activators, creating a system known as alkali-activated slag. Whilst these activators used are usually strongly alkaline, weakly alkaline and near neutral salts can also be used. In this paper, the potential for using weakly alkaline and near neutral salts to activate slag in this manner is reviewed and discussed, with particular emphasis placed on the immobilisation of reactive metallic nuclear wastes.

Influence of Titanium Dioxide Nanoparticles on the Sulfate Attack upon Ordinary Portland Cement and Slag-Blended Mortars

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Atta-ur-Rehman

2018-02-01

Full Text Available In this study, the effects of titanium dioxide (TiO2 nanoparticles on the sulfate attack resistance of ordinary Portland cement (OPC and slag-blended mortars were investigated. OPC and slag-blended mortars (OPC:Slag = 50:50 were made with water to binder ratio of 0.4 and a binder to sand ratio of 1:3. TiO2 was added as an admixture as 0%, 3%, 6%, 9% and 12% of the binder weight. Mortar specimens were exposed to an accelerated sulfate attack environment. Expansion, changes in mass and surface microhardness were measured. Scanning Electron Microscopy (SEM, Energy Dispersive Spectroscopy (EDS, X-ray Diffraction (XRD, Thermogravimetry Analysis (TGA and Differential Scanning Calorimetry (DSC tests were conducted. The formation of ettringite and gypsum crystals after the sulfate attack were detected. Both these products had caused crystallization pressure in the microstructure of mortars and deteriorated the mortars. Our results show that the addition of nano-TiO2 accelerated expansion, variation in mass, loss of surface microhardness and widened cracks in OPC and slag-blended mortars. Nano-TiO2 containing slag-blended mortars were more resistant to sulfate attack than nano-TiO2 containing OPC mortars. Because nano-TiO2 reduced the size of coarse pores, so it increased crystallization pressure due to the formation of ettringite and gypsum thus led to more damage under sulfate attack.

Disintegration and size reduction of slags and metals after melt refining of contaminated metallic wastes

International Nuclear Information System (INIS)

Heshmatpour, B.; Copeland, G.L.; Heestand, R.L.

1981-04-01

Melting under an oxidizing slag is an attractive method of decontaminating and reducing the volume of radioactively contaminated metal scrap. The contaminants are concentrated in a relatively small volume of slag, which leaves the metal essentially clean. A potential method of permanently disposing of the resulting slags (and metals if necessary) is emplacing them into deep shale by grout hydrofracture. Suspension in grout mixtures requires that the slag and metal be granular. The feasibility of size-reducing slags and disintegrating metals and subsequently incorporating both into grout mixtures was demonstrated. Various types of slags were crushed with a small jaw crusher into particles smaller than 3 mm. Several metals were also melted and water-blasted into coarse metal powder or shot ranging in size from 0.05 to 3 mm. A simple low-pressure water atomizer having a multiple nozzle with a converging-line jet stream was developed and used for this purpose. No significant slag dust and steam were generated during slag crushing and liquid-metal water-blasting tests, indicating that contamination can be well contained within the system. The crushed slags and the coarse metal powders were suspendable in group fluids, which indicates probable disposability by shale hydrofracture. The granulation of slags and metals facilitates their containment, transport, and storage

Characteristics and properties of oil-well cements auditioned with blast furnace slag; Cementos petroleros con adicion de escoria de horno alto. Caracteristicas y propiedades

Energy Technology Data Exchange (ETDEWEB)

Sanchez, R.; Palacios, M.; Puertas, F.

2011-07-01

The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% by cement weight) with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activator partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. Due to such partial inhibition, the cement/slag blends had significantly lower mechanical strength than Portland cements hydrated with water. {sup 2}9Si and {sup 2}7Al MAS NMR and BSE/EDX studies, in turn, showed that the CSH gel forming in the alkali-activated cement/slag pastes contained Al in tetrahedral positions and low Ca/Si ratios. (Author) 29 refs.

Alkali-activated slag mortars reinforced with ar glassfibre. Performance and properties

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Amat, T.

2006-09-01

Full Text Available In light of the practical problem posed by the high drying shrinkage rate exhibited by alkali-activated slag (AAS,due to these materials exhibited a high drying shrinkage the present study analyzes the behaviour of alkali-activated slag mortars reinforced with alkali-resistant (AR glass fiber especially designed to reduce drying shrink aging cementitious systems. To this end, both alkali-activated slag and reference Portland cement mortars were prepared, with and without AR fiber (in dosages ranging from 0 to 1.1% by weight of the binder. These mortars were subjected to the following tests: drying shrinkage,mechanical strength after 2, 7 and 28 days, toughness,and high temperature. The microstructure of the materials was also studied by SEM/EDX techniques. At a percentage of 0.22%, AR fiber was found to induce a significant reduction (over 20% in drying shrinkage, without detracting from the fine resistance strength, of alkali activated slag mortar. Moreover, plain activated slag mortars recovered 20% of their initial mechanical strength after exposure to high temperatures, and ins specimens reinforced with glass fiber at a rate of 0.22%,recovery climbed to 50%.El principal problema tecnológico de los cementos de escoria activada alcalinamente (AAS es su elevada retracción al secado. Por ello, en el presente trabajo se estudia el comportamiento de morteros de escoria activada alcalinamente reforzados con fibras de vidrio alcali-resistentes (AR, especialmente diseñadas para reducir la retracción al secado en sistema cementantes. Para ello se prepararon morteros de escoria activada alcalinamente y de cemento Portland como material de referencia. El porcentaje de fibra AR en los morteros varió entre 0-1,1% en peso de ligante. Los morteros preparados fueron sometidos a los siguientes ensayos:retracción al secado, resistencias mecánicas a 2, 7 y 28 días,ensayos de tenacidad, resistencia al impacto y comportamiento resistente frente a altas

THERMAL AND SINTERING CHARACTERIZATION OF A IGCC SLAG

OpenAIRE

Acosta, Anselmo; Iglesias, Isabel; Aineto, Mónica; Romero, Maximina; Rincón López, Jesús María

2002-01-01

IGCC slag is a vitreous residual product from the new induction gasification combined cycle gasification thermal power plants. In order to characterize this waste as secondary new material for the production of new glasses and glass-ceramics as construction materials; this slag from the Puertollano, Ciudad Real, Spain power plants has been fully thermally investigated. After controlled heating this waste gives rise to hematite, anorthite, and cristobalite crystallized materials.

THE INFLUENCE OF PHOSPHORUS SLAG ADDITION ON MICROSTRUCTURE AND MECHANICAL PROPERTIES OF METAKAOLIN-BASED GEOPOLYMER PASTES

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M. A. SOLEIMANI

2013-03-01

Full Text Available In this study, metakaolin plus different weight percent of phosphorus slag (10-100 wt. % were used in preparation of geopolymer. The compressive strength, phase analysis and microstructure changes were compared with a metakaolin based geopolymer control sample. Results showed that the substitution of slag up to 40 wt. % instead of metakaolin increase the 28 days compressive strength (14.5 % compared with control sample. This enhancement of strength is related to coexistence of geopolymeric gel and C‒S‒H gel or C‒A‒S‒H phase by XRD and FTIR study. In slag containing geopolymer samples some microcracks were observed at microstructure that established by volume change during formation of new phase or mismatching of unreacted particle with geopolymeric gel. These microcrack can dominate at high content of slag (above 40 wt. % substitution and decrease the strength of samples. These results show that it is possible to produce geopolymer cement from waste phosphorus slages.

Bacterially-mediated weathering of crystalline and amorphous Cu-slags

International Nuclear Information System (INIS)

Potysz, Anna; Grybos, Malgorzata; Kierczak, Jakub; Guibaud, Gilles; Lens, Piet N.L.; Hullebusch, Eric D. van

2016-01-01

Two types of Cu-slags (CS: crystalline massive slag and GS: granulated amorphous slag) exhibiting a different chemical and mineral phase composition were compared with respect to their susceptibility to bacterial weathering using Pseudomonas aeruginosa (n° CIP 105094). Abiotic conditions e.g. sterile growth medium and ultrapure water were used for comparison. The experiments were extended up to 112 days with a systematic liquid phase renewal every 14 days. The results revealed significant release of elements in the bacterially mediated weathering experiments. Concentrations of elements (Si, Fe, Cu, Zn and Pb) in the biotic solutions were increased at least by 20% up to 99% compared to abiotic ones. From 3 to 77% of the leached elements were associated to the fraction >0.22 μm. Scanning electron microscope observations demonstrated greater weathering of mineral phases in biotic experiments than in abiotic ones which is in accordance with the solution chemistry exhibiting higher concentrations of elements leached in biotic set-ups. In the case of CS, glass and sulfides weathering was yet observed in abiotic experiment, whereas partial dissolution of fayalite (Fe_2SiO_4) was solely affected by the presence of bacteria. GS having a higher bulk content of metallic elements was found to be more stable than sulfide-bearing CS, while its (GS) glass matrix was found to weather easier under biotic conditions. - Highlights: • Pseudomonas aeruginosa significantly enhance the release of elements from Cu-slags. • Bacteria and/or associated metabolites assist as biosorbent (e.g. Zn). • Amorphous slag is more susceptible to bio-weathering. • Metal carriers of crystalline slag are prone to dissolution. • Fe-bearing fayalite is altered solely due to the presence of bacteria.

Reductive-sulfurizing smelting treatment of smelter slag for copper and cobalt recovery

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Li Y.

2018-01-01

Full Text Available Recovery of copper and cobalt from smelter slag using reductive-sulfurizing smelting method was performed in this study. The effects of reductive agent (coke, sulfurizing agent (pyrite, slag modifier (CaO and smelting temperature and duration on the extractive efficiencies of Cu, Co and Fe were discussed. The phase compositions and microstructure of the materials, copper-cobalt matte and cleaned slag were determined. The results showed that copper and cobalt contents in cleaned slag could decrease averagely to 0.18% and 0.071% respectively after cleaning. 91.99% Cu and 92.94% Co and less than 38.73% Fe were recovered from the smelter slag under the optimum conditions: 6 wt.% coke, 20 wt.% pyrite and 6 wt.% CaO addition to the smelter slag, smelting temperature of 1350°C and smelting duration of 3h. The addition of CaO can increase the selectivity of Co recovery. The cleaning products were characterized by XRD and SEM-EDS analysis. The results showed that the main phases of copper-cobalt matte were iron sulfide (FeS, geerite (Cu8S5, iron cobalt sulfide (Fe0.92Co0.08S and Fe-Cu-Co alloy. The cleaned slag mainly comprised fayalite (Fe2SiO4, hedenbergite (CaFe(Si2O6 and magnetite (Fe3O4.

Leaching of heavy metals from steelmaking slags

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Gomes, J. F. P

2006-12-01

Full Text Available Leaching tests with EAF and Ladle slags were performed, using a flow through test and the standard batch test DIN 38414-S4. The previous method was used to simulate the leaching behaviour of steel slags under landfill. The chemical analysis of the leachates during this period shows, in general, for both types of slag, an increase of heavy metal releases with ageing. Standard test method DIN 38414-S4 was used to evaluate leachability of heavy metals by water in unprocessed slags. After more than one year of trials, slag samples submitted to these trials presented very low total leaching levels. The most extracted elements are calcium and magnesium. Nevertheless, in flow-through test, calcium and magnesium leached from solid slags are below 0.5% and all other metals below 0.1%. Leachates obtained with DIN 38414-S4 present, as expected, higher leaching values; however, these are inferior to 5 % (Ca and 1% (other elements.

Este articulo contiene los resultados obtenidos en ensayos de lixiviación de escorias de acero (horno electrico y cuchara ejecutados siguiendo la metodologia de flujo dinámico así como el ensayo normalizado DIN 38414-S4. El primer ensayo intenta simular el comportamiento de lixiviación de las escorias en vertedero. Para las escorias ensayadas se han complementado los ensayos con el análisis químico de los lixiviados y se ha verificado un aumento de la liberación de metales pesados. El ensayo DIN 38414-S4 se ha utilizado para evaluar la lixiviación por agua de metales pesados, en muestras de escorias originales. Despues de un año de ensayos, se han observado niveles muy bajos de lixiviación. Los elementos mas lixiviados han sido calcio y magnesio. No obstante, en los ensayos de flujo dinámico, el calcio y el magnesio lixiviados de las escorias sólidas era menor de 0,5% y el resto de los otros metales era inferior a 0,1%. Los lixiviados obtenidos con el ensayo DIN 38414-S4 presentan, como era de esperar, valores

Chemical characterization and local dispersion of slag generated by ...

African Journals Online (AJOL)

SAM

2014-05-07

May 7, 2014 ... Pb from acid batteries includes their rupture, draining of the acid, separation of the components containing Pb and its recovery by smelting (Faé et al., 2011). During the smelting process, a solid material called "slag" is generated. It contains a high concentration of Pb, among other toxic elements (Coya et al.

Using mineralogy as a guide to understanding slagging: a case study

Energy Technology Data Exchange (ETDEWEB)

Creelman, R.A. [R.A. Creelman & Associates (Australia)

1994-12-31

This paper details the mineralogy that accompanied the Callide B Power station slagging investigations. Investigations were made of coal mineral matter, particles collected from the furnace, flyash and the slag deposits. Objectives were to characterise the particles formed from burning Callide coal, to relate them to the slag deposits and flyash, and by applying thermodynamics gain an understanding of the underlying mechanisms that lead to attachment and accumulation of particles in the furnace. 9 refs., 2 figs., 7 tabs.

The Integration of Plant Sample Analysis, Laboratory Studies, and Thermodynamic Modeling to Predict Slag-Matte Equilibria in Nickel Sulfide Converting

Science.gov (United States)

Hidayat, Taufiq; Shishin, Denis; Grimsey, David; Hayes, Peter C.; Jak, Evgueni

2018-02-01

The Kalgoorlie Nickel Smelter (KNS) produces low Fe, low Cu nickel matte in its Peirce-Smith converter operations. To inform process development in the plant, new fundamental data are required on the effect of CaO in slag on the distribution of arsenic between slag and matte. A combination of plant sample analysis, high-temperature laboratory experiments, and thermodynamic modeling was carried out to identify process conditions in the converter and to investigate the effect of slag composition on the chemical behavior of the system. The high-temperature experiments involved re-equilibration of industrial matte-slag-lime samples at 1498 K (1225 °C) and P(SO2) = 0.12 atm on a magnetite/quartz substrate, rapid quenching in water, and direct measurement of phase compositions using electron probe X-ray microanalysis (EPMA) and laser ablation-inductively coupled plasma-mass spectrometry (LA-ICP-MS). A private thermodynamic database for the Ca-Cu-Fe-Mg-Ni-O-S-Si-(As) system was used together with the FactSage software package to assist in the analysis. Thermodynamic predictions combined with plant sample characterization and the present experimental data provide a quantitative basis for the analysis of the effect of CaO fluxing on the slag-matte thermochemistry during nickel sulfide converting, in particular on the spinel liquidus and the distribution of elements between slag and matte as a function of CaO addition.

Rapid Separation of Copper Phase and Iron-Rich Phase From Copper Slag at Low Temperature in a Super-Gravity Field

Science.gov (United States)

Lan, Xi; Gao, Jintao; Huang, Zili; Guo, Zhancheng

2018-06-01

A novel approach for quickly separating a metal copper phase and iron-rich phase from copper slag at low temperature is proposed based on a super-gravity method. The morphology and mineral evolution of the copper slag with increasing temperature were studied using in situ high-temperature confocal laser scanning microscopy and ex situ scanning electron microscopy and X-ray diffraction methods. Fe3O4 particles dispersed among the copper slag were transformed into FeO by adding an appropriate amount of carbon as a reducing agent, forming the slag melt with SiO2 at low temperature and assisting separation of the copper phase from the slag. Consequently, in a super-gravity field, the metallic copper and copper matte were concentrated as the copper phase along the super-gravity direction, whereas the iron-rich slag migrated in the opposite direction and was quickly separated from the copper phase. Increasing the gravity coefficient (G) significantly enhanced the separation efficiency. After super-gravity separation at G = 1000 and 1473 K (1200 °C) for 3 minutes, the mass fraction of Cu in the separated copper phase reached 86.11 wt pct, while that in the separated iron-rich phase was reduced to 0.105 wt pct. The recovery ratio of Cu in the copper phase was as high as up to 97.47 pct.

Cold experiment of slag centrifugal granulation by rotary atomizer: Effect of atomizer configuration

International Nuclear Information System (INIS)

Wu, Jun-Jun; Wang, Hong; Zhu, Xun; Liao, Qiang; Li, Kai

2017-01-01

Centrifugal granulation has recently been employed to produce small blast furnace slag particles, so as to recover the waste heat from the high-temperature molten blast furnace slag. An appropriate atomizer enables centrifugal granulation to become a better cost-effective process for particle production. Thus, increasing emphasis has been placed on influence of atomizer configuration on granulation. In present study, three groups of atomizers were specially designed and the granulation performance of each atomizer was experimentally tested during cold experiments. The influences of atomizer configuration on granulation modes and droplet characteristics were investigated visually. Two modified correlations were proposed to predict the granulating droplet size by means of data fitting. The results indicated that the rotary cup atomizers can inhibit the film formation in contrast to rotary disc atomizer. Moreover, atomizers with outer angle of 90° was capable of producing smaller droplets. The revised correlation as well as the newly-developed correlation including the influence of atomizer configurations, presented in good agreement with the experiment data. In addition, an analysis on atomizer design was conducted to provide a good insight for industrialization. It was recommended to adopt cup-like atomizer in granulation for its ability to produce fine particles with smaller atomizer size.

Physicochemical characterization of copper slag and alternatives of friendly environmental management

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Sánchez M.

2013-01-01

Full Text Available Copper slags are usually considered a waste and characterized only by the final copper content. Large and increasing quantities are being produced and disposed of by stockpiling near the metallurgical plants. This paper stresses the importance of physico-chemical characterization when considering uses for slags and the possibility of recovering the valuable metals still remaining in this phase. The purpose of this work is to support and encourage a change in the classical perception of slag from a ‘waste’ to a ‘resource’; promote the development of new technologies for treatment to recover residual values and encourage a search for new uses; with the ultimate objective of eliminating slag stockpiles thereby diminishing the environmental impact of smelting operations. Some of the results of experimental laboratory work done by the authors and examples of commercial applications will be shown. A promising future for valorization and utilization of slags is expected and will provide an example when considering the use of all the other large quantities of wastes generated by the mining industry.

Friction and Braking Application of Unhazardous Palm Slag Brake Pad Composite

Science.gov (United States)

Khoni, Norizzahthul Ainaa Abdul; Ruzaidi Ghazali, Che Mohd; Bakri Abdullah, Mohd Mustafa Al

2018-03-01

This paper reveals new alternative friction materials for brake pads. Palm slag was studied as new friction materials in brake pads but its much harder made it difficult to be applied. As a way to reduce the hardness, tire dust was including as purpose on stabilizing the hardness of brake pads. The palm slag was sieves to get desired size that is 150 μm, 300 μm and 600 μm. The percentage weight of materials used are 20% graphite, 20% aluminium oxide, 20% steel fiber, 20% polyester resin and another 40% are varied between tire dust and palm slag. All of materials were blend and compress by using hot pressed machine. The composites properties that were examined are density, porosity, hardness, compressive strength, microstructure analysis and wear rate. The composition of 30% palm slag, 10% tire dust and larger size of filler give better result of mechanical properties and less wear rate of brake pads composites. Then, palm slag can be used in producing of non asbestos brake pads.

Application of Dredged Materials and Steelmaking Slag as Basal Media to Restore and Create Seagrass Beds: Mesocosm and Core Incubation Experiments

Science.gov (United States)

Tsukasaki, A.; Suzumura, M.; Tsurushima, N.; Nakazato, T.; Huang, Y.; Tanimoto, T.; Yamada, N.; Nishijima, W.

2016-02-01

Seagrass beds stabilize bottom sediments, improve water quality and light conditions, enhance species diversity, and provide habitat complexity in coastal marine environments. Seagrass beds are now experiencing worldwide decline by rapid environmental changes. Possible options of seagrass bed restoration are civil engineering works including mounding to raise the bottom to elevations with suitable light for seagrass growth. Reuse or recycling of dredged materials (DM) and various industrial by-products including steelmaking slags is a beneficial option to restore and create seagrass beds. To evaluate the applicability of DM and dephosphorization slag (Slag) as basal media of seagrass beds, we carried out mesocosm experiments and core incubation experiments in a land-based flow-through seawater tank over a year. During the mesocosm experiment, no difference was found in growth of eelgrass (Zostera marina L.) and macrobenthic community structures between Slag-based sediments and sand-based control experiments, even though Slag-based sediments exhibited substantially higher pH than sand-based sediments. During the core incubation experiment, we investigated detailed variation and distributions of pH and nutrients, and diffusion fluxes of nutrients between the sediment/seawater interface. Though addition of Slag induced high pH up to 10.7 in deep layers (sediments, whereas dissolved phosphate concentration was substantially reduced by the addition of Slag. The low concentrations of phosphate was likely due to precipitation with calcium under high pH condition. Diffusion fluxes of nutrients from the cores were comparable with those reported in natural coastal systems. It was suggested that the mixture of Slag and DM is applicable as basal media for construction of artificial seagrass beds.

Leaching Kinetics of Praseodymium in Sulfuric Acid of Rare Earth Elements (REE) Slag Concentrated by Pyrometallurgy from Magnetite Ore

International Nuclear Information System (INIS)

Kim, Chul-Joo; Yoon, Ho-Sung; Chung, Kyung Woo; Lee, Jin-Young; Kim, Sung-Don; Shin, Shun Myung; Kim, Hyung-Seop; Cho, Jong-Tae; Kim, Ji-Hye; Lee, Eun-Ji; Lee, Se-Il; Yoo, Seung-Joon

2015-01-01

A leaching kinetics was conducted for the purpose of recovery of praseodymium in sulfuric acid (H 2 SO 4 ) from REE slag concentrated by the smelting reduction process in an arc furnace as a reactant. The concentration of H 2 SO 4 was fixed at an excess ratio under the condition of slurry density of 1.500 g slag/L, 0.3 mol H 2 SO 4 , and the effect of temperatures was investigated under the condition of 30 to 80 .deg. C. As a result, praseodymium oxide (Pr 6 O 1 1) existing in the slag was completely converted into praseodymium sulfate (Pr 2 (SO 4 ) 3 ·8H 2 O) after the leaching of 5 h. On the basis of the shrinking core model with a shape of sphere, the first leaching reaction was determined by chemical reaction mechanism. Generally, the solubility of pure REEs decreases with the increase of leaching temperatures in sulfuric acid, but REE slag was oppositely increased with increasing temperatures. It occurs because the ash layer included in the slag is affected as a resistance against the leaching. By using the Arrhenius expression, the apparent activation energy of the first chemical reaction was determined to be 9.195 kJmol -1 . In the second stage, the leaching rate is determined by the ash layer diffusion mechanism. The apparent activation energy of the second ash layer diffusion was determined to be 19.106 kJmol -1 . These relative low activation energy values were obtained by the existence of unreacted ash layer in the REE slag

The reaction of slag in cement, theory and computer modelling

NARCIS (Netherlands)

Chen, Wei; Brouwers, H.J.H.; Fischer, H.B

2006-01-01

For a better understanding of the performance of slag in concrete, evaluating the feasibility of using one certain type of slag and possible improvement of its use in practice, fundamental knowledge about its reaction and interaction with other constituents is important. While the researches on

Evaluation of the suitability of tin slag in cementitious materials: Mechanical properties and Leaching behaviour

Science.gov (United States)

Rustandi, Andi; Wafa' Nawawi, Fuad; Pratesa, Yudha; Cahyadi, Agung

2018-01-01

Tin slag, a by-product of tin production has been used in cementitious application. The present investigation focuses on the suitability of tin slag as primary component in cement and as component that substitute some amount of Portland Cement. The tin slags studied were taken from Bangka, Indonesia. The main contents of the tin slag are SiO2, Al2O3, and Fe2O3 according to the XRF investigation. The aim of this article was to study the mechanical behaviour (compressive strength), microstructure and leaching behaviour of tin slag blended cement. This study used air-cooled tin slag that had been passed through 400# sieve to replace Portland Cement with ratio 0, 10, 20, 30, 40 by weight. Cement pastes and tin slag blended cement pastes were prepared by using water/cement ratio (W/C) of 0.40 by weight and hydrated for various curing ages of 3, 7, 14 days The microstructure of the raw tin slag was investigated using Scanning Electron Microscope (SEM). The phase composition of each cement paste was investigated using X-ray Diffraction (XRD). The aim of the leachability test was to investigate the environmental impacts of tin slag blended cement product in the range 4-8 pH by using static pH-dependent leaching test. The result show that the increase of the tin slag content decreasing the mortar compressive strength at early ages. The use of tin slag in cement provide economic benefits for all related industries.

Behaviour of fibre reinforced concrete using steel slag coarse aggregate produced in Qatar

Directory of Open Access Journals (Sweden)

Alnahhal Wael

2017-01-01

Full Text Available The state of Qatar suffers from the shortage of natural resources needed for concrete production. Therefore, it is essential to investigate the feasibility of using by-product recycled materials as aggregates to maintain the concrete construction industry. Several types of recyclable materials are currently used in concrete. One of the potential resources of recycled concrete is steel slag. Knowing that Steel slag is the most significant solid waste generated by Qatar Steel Company in Qatar, replacing of natural coarse aggregate with steel slag aggregate will have a significant environmental and economic impact to the state of Qatar. This paper presents the compression and flexural test results of different concrete mixes made of steel slag coarse aggregate combined with a newly developed basalt chopped fibres. The parameters investigated included the volume fraction of the fibre used and the type of coarse aggregates (natural aggregates “Gabbro” and steel slag aggregates. Plain concrete specimens containing natural coarse aggregates and steel slag aggregates with no fibres added were also tested to serve as control. Test results showed that adding the basalt chopped fibres to the concrete mixes enhanced their flexural tensile strengths at different percentages. In addition, the compressive strength of concrete made with steel slag aggregate was higher than that made with natural gabbro aggregate. Test results clearly showed that steel slag aggregates can be used as sustainable and eco-friendly alternative materials in concrete structures.

Influence of alumina on mineralogy and environmental properties of zinc-copper smelting slags

Science.gov (United States)

Mostaghel, Sina; Samuelsson, Caisa; Björkman, Bo

2013-03-01

An iron-silicate slag, from a zinc-copper smelting process, and mixtures of this slag with 5wt%, 10wt%, and 15wt% alumina addition were re-melted, semi-rapidly solidified, and characterized using scanning electron microscopy equipped with energy dispersive spectroscopy, and X-ray diffraction. The FactSage™6.2 thermodynamic package was applied to compare the stable phases at equilibrium conditions with experimental characterization. A standard European leaching test was also carried out for all samples to investigate the changes in leaching behaviour because of the addition of alumina. Results show that the commonly reported phases for slags from copper and zinc production processes (olivine, pyroxene, and spinel) are the major constituents of the current samples. A correlation can be seen between mineralogical characteristics and leaching behaviours. The sample with 10wt% alumina addition, which contains high amounts of spinels and lower amounts of the other soluble phases, shows the lowest leachabilities for most of the elements.

An Analysis of the Mechanical Characteristics and Constitutive Relation of Cemented Mercury Slag

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Xinwei Li

2017-01-01

Full Text Available This study focuses on mercury slag in the Tongren area of Guizhou Province, China. Computed tomography (CT is used with uniaxial and triaxial compression tests to examine the mechanical changes in cemented mercury slag and its formation. The CT results for the uniaxial compression test reveal the overall failure process of the mercury slag structure. Based on the coarse-grained soil triaxial test, a modified Duncan-Chang model is compared with the actual monitoring results and is found to be suitable for the analysis of the slag constitutive model.

Reclamation and reuse of MWI slags under the aspect of ground water protection

International Nuclear Information System (INIS)

Lahl, U.; Struth, R.

1993-01-01

Some importants aspects of ground water protection are discussed, with regard to MWI-slag reclamation and reuse as construction material. The effects of a treatment process on residual organic compounds of slag material have to be regarded as very positive. Directed chemical influencing of the hydratation process directly after incineration offers new perspectives for generating slag with potentially little and constant elution behaviour. The authors welcome the new, sharpened demands on reuse of MWI-slag in Northrhine-Westfalia. This challenge can be met by the proposed treatment procedure without problems. (orig.) [de

Efficiency of open-hearth slag under different levels of nitrogen nutrition

Energy Technology Data Exchange (ETDEWEB)

Merzlyakov, L A

1979-01-01

Field and vegetational experiments have been carried out in the turf-podsolic soil in 1974-1977. Efficiency of open-hearth slag from the Izhevsk metallurgical plant depends on the level of nitrogen nutrition. The greatest addition from the slag is received at the elevated level of nitrogen nutrition. The maximum total addition for 3 years resulting from the use of slag in the field experiment constituted 54.5 double centner forage units which is higher than the addition resulting from lime by 52.7 %. Besides, the slag produced a positive effect upon the balance of the labelled /sup 15/N nitrogen in fertilizer: coefficient of the use of nitrogen in fertilizer during 2 years in the average increased by 7.1 and 11.2 % according to the nitrogen background of 230 and 460 mg/vessel.

Efficiency of open-hearth slag under different levels of nitrogen nutrition

International Nuclear Information System (INIS)

Merzlyakov, L.A.

1979-01-01

Field and vegetational experiments have been carried out in the turf-podsolic soil in 1974-1977. Efficiency of open-hearth slag from Izhevsk metallurgical plant depends on the level of nitrogen nutrition. The greatest addition from the slag is received at the elevated level of nitrogen nutrition. The maximum total addition for 3 years resulting from the use of slag in the field experiment constituted 54.5 double centner forage units which is higher than the addition resulting from lime by 52.7 %. Besides, the slag produced positive effect upon the balance of the labelled 15 N nitrogen in fertilizer: coefficient of the use of nitrogen in fertilizer during 2 years in the average increased by 7.1 and 11.2 % according to the nitrogen background of 230 and 460 mg/vessel

Elementary composition of the siderurgy slag by instrumental neutron activation analysis; Composicao elementar em escoria de siderurgia por analise por ativacao neutronica instrumental

Energy Technology Data Exchange (ETDEWEB)

Oliveira, Helder de; Piau, Wilson Caixeta; Mortatti, Jefferson [Centro de Energia Nuclear na Agricultura (CENA), Piracicaba, SP (Brazil); Sarries, Gabriel Adrian [Sao Paulo Univ., Piracicaba, SP (Brazil). Escola Superior de Agricultura Luiz de Queiroz

2000-07-01

The slag has been applied to the ground to neutralize its acidity, in similar way to the calcareous rock, contributing in the agriculture as corrective of the acidity alone it and source of nutrients for the plants. However, the alternative for the agricultural slag exploitation is related to metal texts heavy gifts in the slag. The objective of the present work was to survey of the chemical composition of trashes generated in blast high-oven, steel, oven of pan and fertilizers that had used in its manufacture slag of siderurgy for the technique of instrumental neutron activation analysis. The results had evidenced the existence of high variations in the elements Ce, Cr, In, K, Sb and Zn in the distinct analyzed samples. (author)

Pyrochemical recovery of plutonium from calcium fluoride reduction slag

Science.gov (United States)

Christensen, D.C.

A pyrochemical method of recovering finely dispersed plutonium metal from calcium fluoride reduction slag is claimed. The plutonium-bearing slag is crushed and melted in the presence of at least an equimolar amount of calcium chloride and a few percent metallic calcium. The calcium chloride reduces the melting point and thereby decreases the viscosity of the molten mixture. The calcium reduces any oxidized plutonium in the mixture and also causes the dispersed plutonium metal to coalesce and settle out as a separate metallic phase at the bottom of the reaction vessel. Upon cooling the mixture to room temperature, the solid plutonium can be cleanly separated from the overlying solid slag, with an average recovery yield on the order of 96 percent.

Kinetics of steel slag leaching: Batch tests and modeling

International Nuclear Information System (INIS)

De Windt, Laurent; Chaurand, Perrine; Rose, Jerome

2011-01-01

Reusing steel slag as an aggregate for road construction requires to characterize the leaching kinetics and metal releases. In this study, basic oxygen furnace (BOF) steel slag were subjected to batch leaching tests at liquid to solid ratios (L/S) of 10 and 100 over 30 days; the leachate chemistry being regularly sampled in time. A geochemical model of the steel slag is developed and validated from experimental data, particularly the evolution with leaching of mineralogical composition of the slag and trace element speciation. Kinetics is necessary for modeling the primary phase leaching, whereas a simple thermodynamic equilibrium approach can be used for secondary phase precipitation. The proposed model simulates the kinetically-controlled dissolution (hydrolysis) of primary phases, the precipitation of secondary phases (C-S-H, hydroxide and spinel), the pH and redox conditions, and the progressive release of major elements as well as the metals Cr and V. Modeling indicates that the dilution effect of the L/S ratio is often coupled to solubility-controlled processes, which are sensitive to both the pH and the redox potential. A sensitivity analysis of kinetic uncertainties on the modeling of element releases is performed.

Optimizing of Work Arc Furnace to Decopperisation of Flash Slag

Directory of Open Access Journals (Sweden)

Bydałek A.W.

2015-09-01

Full Text Available Discusses an attempt to optimize the operation of an electric furnace slag to be decopperisation suspension of the internal recycling process for the production of copper. The paper presents a new method to recover copper from metallurgical slags in arc-resistance electric furnace. It involves the use of alternating current for a first period reduction, constant or pulsed DC in the final stage of processing. Even distribution of the electric field density in the final phase of melting caused to achieve an extremely low content of metallic copper in the slag phase. They achieved by including the economic effects by reducing the time reduction.

EFFECTS OF BLAST-FURNACE SLAG ON NATURAL POZZOLAN-BASED GEOPOLYMER CEMENT

Directory of Open Access Journals (Sweden)

MAHSHAD YAZDANIPOUR

2011-03-01

Full Text Available A number of geopolymer cement mixes were designed and produced by alkali-activation of a pumice-type natural pozzolan. Effects of blast-furnace slag on basic engineering properties of the mixes were studied. Different engineering properties of the mixes such as setting times and 28-day compressive strength were studied at different amounts of blast-furnace slag, sodium oxide content, and water-to-cement ratio. The mix comprising of 5 wt.% blast-furnace slag and 8 wt.% Na2O with a water-to-dry binder ratio of 0.30 exhibits the highest 28-day compressive strength, i.e. 36 MPa. Mixes containing 5 wt.% of ground granulated blast furnace slag showed the least efflorescence or best soundness. Laboratory techniques of X-ray diffractometry (XRD, fourier transform infrared spectroscopy (FTIR, and scanning electron microscopy (SEM were utilized for characterizing a number of mixes and studying their molecular and micro-structure. Investigations done by scanning electron microscopy confirm that smaller blast-furnace slag particles react totally while the larger ones react partially with alkaline activators and contribute to the formation of a composite microstructure.

Reusing pretreated desulfurization slag to improve clinkerization and clinker grindability for energy conservation in cement manufacture.

Science.gov (United States)

Chen, Ying-Liang; Chang, Juu-En; Shih, Pai-Haung; Ko, Ming-Sheng; Chang, Yi-Kuo; Chiang, Li-Choung

2010-09-01

The purpose of this study was to combine the physical pretreatments of grinding, sieving, and magnetic-separation processes to reclaim iron-rich materials from the desulfurization slag, and to use the remainder for cement clinker production. The iron-rich materials can be separated out efficiently by grinding for 30 min and sieving with a 0.3 mm mesh. The non-magnetic fraction of the particles smaller than 0.3 mm was in the majority, and proved to be suitable for use as a cement raw material. The raw mixes prepared with a pretreated desulfurization slag had a relatively high reactivity, and the temperature at which alite forms was significantly reduced during the clinkerization process. The clinkers produced with 10% desulfurization slag had a high level of alite and good grindability. Generally, the improvements in clinkerization and clinker grindability are beneficial to energy conservation in cement manufacture. 2010 Elsevier Ltd. All rights reserved.

Recovery of americium from slag and crucible wastes and its purification

International Nuclear Information System (INIS)

Michael, K.M.; Dabholkar, G.M.; Vijayan, K.; Ramamoorthy, N.; Narayanan, C.V.; Jambunathan, U.; Kapoor, S.C.

1990-01-01

A method of recovery and purification of americium-241 from slag waste streams is described. Extraction of Am from slag solution of 0.16 M HNO 3 was carried out by tri-n-butyl phosphate. After stripping with acetic acid, Am was precipitated at pH 1. This was followed by metathesis to remove Ca. Final separation of Pu from Am solution was achieved by anion exchange method using Dowex 1x4 anion exchange resin. Details of large scale recovery of Am from slag are also described. (author). 12 refs., 11 tabs., 1 fig

The use of activated slags as immobilisation matrices for ILW

International Nuclear Information System (INIS)

Milestone, N. B.; Bai, Y.; Yang, C. H.; Shi, Y. J.; Li, X. C.

2008-01-01

Composite cements where large amounts of blast furnace slag (BFS) replace Portland cement are currently used for immobilisation of ILW. Hydration of BFS is activated by the small amount of OPC present but the amount of reaction that occurs is limited at ambient temperatures. Increasing the temperature increases the hydration of the BFS but large amounts still remain unreacted, leaving a porous matrix where the capillary pores remain filled with a highly alkaline solution. This solution causes corrosion of reactive metals giving rise to expansive reactions and hydrogen release, and it can destroy the structure of zeolites releasing the adsorbed species. Apart from OPC, BFS hydration can be activated by other compounds such as hydroxides, sulphates, silicates, and calcium aluminate cements. The use of these alternatives gives rise to binders such as ettringite and straetlingite which have a different chemistry where the pore solution has a lower pH. Corrosion of metals does not readily occur in these binders. This may be due to the reduced pH but could also arise from the lack of pore water, as these binders bind more water in their structure so that it is not available for transport of ionic species. This extra water binding also has potential for immobilisation of sludges where high w/s ratios are necessitated by the need to transport the sludge. This paper will review some of the alternative activators for slag hydration and present experimental results on several systems where slag has been activated with compounds other than OPC. (authors)

Characterization study of heavy metal-bearing phases in MSW slag

International Nuclear Information System (INIS)

Saffarzadeh, Amirhomayoun; Shimaoka, Takayuki; Motomura, Yoshinobu; Watanabe, Koichiro

2009-01-01

Slag products derived from the pyrolysis/melting and plasma/melting treatment of municipal solid waste (MSW) in Japan were examined for the characterization study of heavy metal-bearing phases using petrographic techniques. Detailed microscopic observations revealed that the shapes of heavy metal-rich inclusions are generally spherical to semi-spherical and their sizes range from submicron to scarcely large size spheres (over 100 μm). The experiments (both optical microscopy and electron probe microanalysis) indicated that Fe and Cu participate in mutual substitution and different proportions, and form mainly two-phase Fe-Cu alloys that bound in the silicate glass. This alloy characterizes the composition of more than 80% of the metal-rich inclusions. Other metals and non-metals (such as Pb, Ni, Sb, Sn, P, Si, Al and S) with variable amounts and uneven distributions are also incorporated in the Fe-Cu alloy. In average, the bulk concentration of heavy metals in samples from pyrolysis/melting type is almost six times greater than samples treated under plasma/arc processing. The observations also confirmed that slag from pyrolysis origin contains remarkably higher concentration of metallic inclusions than slag from plasma treatment. In the latter, the metallic compounds are separately tapped from molten slag during the melting treatment that might lead to the generation of safer slag product for end users from environmental viewpoint.

Method and Apparatus for Assessing the Properties of Slags

Directory of Open Access Journals (Sweden)

Biernat S.

2017-09-01

Full Text Available A special Slag-Prop Cu database has been developed to archive data from laboratory and industrial tests related to post-reduction slags. In order to enrich the data areas, it was decided to design a system for measuring the temperature of the liquid slag and its viscosity. Objectives of research work are to gather information on the properties of post-slags such as the temperature of liquid slag and its viscosity. The discussed issues are especially important in the foundry practice. Designed research stand and using of database applications can greatly facilitate the work of metallurgists, foundrymen, technologists and scientists. The viscosity measurement was developed and presented earlier. The author’s analytical methodology was supplemented by a thyristor measuring system (described in the article. The system temperature measurement can be performed simultaneously in 3 ways to reduce the measurement error. Measurement of the voltage mV - using the Seebeck effect can be measured throughout the entire range of thermocouple resistance, up to 1300 °C. Direct temperature measurement °C - measurement only below 1000 °C. Additional measurement - the measurement can also be read from the pyrometer set above the bath. The temperature and the reading frequency depend on the device itself. The principle of measurement is that in a molten metal / slag crucible, we put a N-type thermocouple. The thermocouples are hung by means of a tripod above the crucible and placed in a crucible. The thermocouple is connected to a compensating line dedicated to this type of thermocouple. The cable is in turn connected to a special multimeter that has the ability to connect to a computer and upload results. Temperature measurement can be performed simultaneously in 3 ways to reduce the measurement error. The Sn-Pb alloy has been subjected to testing for proper operation of the device. In this foot should be observed the supercooling of the liquid, which initiates

Visualisation and quantification of heavy metal accessibility in smelter slags: The influence of morphology on availability

International Nuclear Information System (INIS)

Morrison, Anthony L.; Swierczek, Zofia; Gulson, Brian L.

2016-01-01

The Imperial Smelting Furnace (ISF) for producing lead and zinc simultaneously has operated on four continents and in eleven countries from the 1950's. One of the process changes that the ISF introduced was the production of a finely granulated slag waste. Although this slag contained significant amounts of residual lead (Pb) and zinc (Zn), because of its glassy nature it was considered environmentally benign. From the Cockle Creek smelter near Boolaroo at the northern end of Lake Macquarie, NSW, Australia, it is estimated that around 2.1 million tonnes of the fine slag was distributed into the community and most remains where it was originally utilised. Residual tonnages of slag of this magnitude are common worldwide wherever the ISF operated. Studies of base metal smelting slags have concluded that mineralogical and morphological characteristics of the slag play a critical role in moderating environmental release of toxic elements. Scanning electron microscopy (SEM) and microanalysis of the ISF slags has shown that the Pb and associated elements are present as discrete nodules (∼6–22 μm) in the slag and that they are not associated with Zn which is contained in the glass slag phase. Using an automated SEM and analysis technique (QEMSCAN"®) to “map” the mineralogical structure of the particles, it was possible to quantitatively determine the degree of access infiltrating fluids might have to the reaction surface of the Pb phases. The level of access decreases with increasing particle size, but in even the largest sized particles (−3350 + 2000 μm) nearly 80% of the Pb-containing phases were totally or partially accessible. These results provide evidence that the toxic elements in the slags are not contained by the glassy phase and will be vulnerable to leaching over time depending on their individual phase reactivity. - Highlights: • QEMSCAN"® allowed determination of access to infiltrating fluids to Pb in smelter slags. • Pb and associated

Computational Fluid Dynamic Modeling of Zinc Slag Fuming Process in Top-Submerged Lance Smelting Furnace

Science.gov (United States)

Huda, Nazmul; Naser, Jamal; Brooks, Geoffrey; Reuter, Markus A.; Matusewicz, Robert W.

2012-02-01

Slag fuming is a reductive treatment process for molten zinciferous slags for extracting zinc in the form of metal vapor by injecting or adding a reductant source such as pulverized coal or lump coal and natural gas. A computational fluid dynamic (CFD) model was developed to study the zinc slag fuming process from imperial smelting furnace (ISF) slag in a top-submerged lance furnace and to investigate the details of fluid flow, reaction kinetics, and heat transfer in the furnace. The model integrates combustion phenomena and chemical reactions with the heat, mass, and momentum interfacial interaction between the phases present in the system. A commercial CFD package AVL Fire 2009.2 (AVL, Graz, Austria) coupled with a number of user-defined subroutines in FORTRAN programming language were used to develop the model. The model is based on three-dimensional (3-D) Eulerian multiphase flow approach, and it predicts the velocity and temperature field of the molten slag bath, generated turbulence, and vortex and plume shape at the lance tip. The model also predicts the mass fractions of slag and gaseous components inside the furnace. The model predicted that the percent of ZnO in the slag bath decreases linearly with time and is consistent broadly with the experimental data. The zinc fuming rate from the slag bath predicted by the model was validated through macrostep validation process against the experimental study of Waladan et al. The model results predicted that the rate of ZnO reduction is controlled by the mass transfer of ZnO from the bulk slag to slag-gas interface and rate of gas-carbon reaction for the specified simulation time studied. Although the model is based on zinc slag fuming, the basic approach could be expanded or applied for the CFD analysis of analogous systems.

Leaching Kinetics of Praseodymium in Sulfuric Acid of Rare Earth Elements (REE) Slag Concentrated by Pyrometallurgy from Magnetite Ore

Energy Technology Data Exchange (ETDEWEB)

Kim, Chul-Joo; Yoon, Ho-Sung; Chung, Kyung Woo; Lee, Jin-Young; Kim, Sung-Don; Shin, Shun Myung [Korea Institute of Geoscience and Mineral Resources, Daejeon (Korea, Republic of); Kim, Hyung-Seop; Cho, Jong-Tae; Kim, Ji-Hye; Lee, Eun-Ji; Lee, Se-Il; Yoo, Seung-Joon [Seonam University, Asan (Korea, Republic of)

2015-02-15

A leaching kinetics was conducted for the purpose of recovery of praseodymium in sulfuric acid (H{sub 2}SO{sub 4}) from REE slag concentrated by the smelting reduction process in an arc furnace as a reactant. The concentration of H{sub 2}SO{sub 4} was fixed at an excess ratio under the condition of slurry density of 1.500 g slag/L, 0.3 mol H{sub 2}SO{sub 4}, and the effect of temperatures was investigated under the condition of 30 to 80 .deg. C. As a result, praseodymium oxide (Pr{sub 6}O{sub 1}1) existing in the slag was completely converted into praseodymium sulfate (Pr{sub 2}(SO{sub 4}){sub 3}·8H{sub 2}O) after the leaching of 5 h. On the basis of the shrinking core model with a shape of sphere, the first leaching reaction was determined by chemical reaction mechanism. Generally, the solubility of pure REEs decreases with the increase of leaching temperatures in sulfuric acid, but REE slag was oppositely increased with increasing temperatures. It occurs because the ash layer included in the slag is affected as a resistance against the leaching. By using the Arrhenius expression, the apparent activation energy of the first chemical reaction was determined to be 9.195 kJmol{sup -1}. In the second stage, the leaching rate is determined by the ash layer diffusion mechanism. The apparent activation energy of the second ash layer diffusion was determined to be 19.106 kJmol{sup -1}. These relative low activation energy values were obtained by the existence of unreacted ash layer in the REE slag.

Slow angled-descent forepaw grasping (SLAG): an innate behavioral task for identification of individual experimental mice possessing functional vision.

Science.gov (United States)

Gil-Pagés, Macarena; Stiles, Robert J; Parks, Christopher A; Neier, Steven C; Radulovic, Maja; Oliveros, Alfredo; Ferrer, Alejandro; Reed, Brendan K; Wilton, Katelynn M; Schrum, Adam G

2013-08-23

There is significant interest in the generation of improved assays to clearly identify experimental mice possessing functional vision, a property that could qualify mice for inclusion in behavioral and neuroscience studies. Widely employed current methods rely on mouse responses to visual cues in assays of reflexes, depth perception, or cognitive memory. However, commonly assessed mouse reflexes can sometimes be ambiguous in their expression, while depth perception assays are sometimes confounded by variation in anxiety responses and exploratory conduct. Furthermore, in situations where experimental groups vary in their cognitive memory capacity, memory assays may not be ideal for assessing differences in vision. We have optimized a non-invasive behavioral assay that relies on an untrained, innate response to identify individual experimental mice possessing functional vision: slow angled-descent forepaw grasping (SLAG). First, we verified that SLAG performance depends on vision and not olfaction. Next, all members of an age-ranged cohort of 158 C57BL/6 mice (57 wild-type, 101 knockout, age range 44-241 days) were assessed for functional vision using the SLAG test without training or conditioning. Subjecting the population to a second innate behavioral test, Dark Chamber preference, corroborated that the functional vision assessment of SLAG was valid. We propose that the SLAG assay is immediately useful to quickly and clearly identify experimental mice possessing functional vision. SLAG is based on a behavioral readout with a significant innate component with no requirement for training. This will facilitate the selection of mice of known sighted status in vision-dependent experiments that focus on other types of behavior, neuroscience, and/or cognitive memory.

Slag Behavior in Gasifiers. Part I: Influence of Coal Properties and Gasification Conditions

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Ping Wang

2013-02-01

Full Text Available In the entrained-flow gasifiers used in integrated gasification combined cycle (IGCC plants, the majority of mineral matter transforms to liquid slag on the wall of the gasifier and flows out the bottom. However, a small fraction of the mineral matter is entrained (as fly ash with the raw syngas out of the gasifier to downstream processing. This molten/sticky fly ash could cause fouling of the syngas cooler. To improve gasification availability through better design and operation of the gasification process, a better understanding of slag behavior and the characteristics of the slagging process is needed. Char/ash properties, gas compositions in the gasifier, the gasifier wall structure, fluid dynamics, and plant operating conditions (mainly temperature and oxygen/carbon ratio all affect slagging behavior. Because coal has varying ash content and composition, different operating conditions are required to maintain the slag flow and limit problems downstream. In Part I, we review the main types and the operating conditions of entrained-flow gasifiers and coal properties used in IGCC plants; we identify and discuss the key coal ash properties and the operating conditions impacting slag behavior; finally, we summarize the coal quality criteria and the operating conditions in entrained-flow gasifiers. In Part II, we discuss the constitutive modeling related to the rheological studies of slag flow.

Improvement of environmentally relevant qualities of slags from waste-to-energy plants; Verbesserung der umweltrelevanten Qualitaeten von Schlacken aus Abfallverbrennungsanlagen

Energy Technology Data Exchange (ETDEWEB)

Alwast, Holger [Prognos AG, Berlin (Germany); Riemann, Axel [RSP GmbH, Herne (Germany)

2010-10-15

This expert opinion describes options for improving slag quality (further measures for processing slag, as well as improvements of grate firing in terms of firing-technology), to ensure a slag recovery that is as sustainable as possible. In the context of this project, the term ''slag'' serves as a synonym for solid incineration residues that are generated during the incineration of wastes or of refuse derived fuels and that are separated there (e.g. from the deslagger). The term ''slags'' is also used as a synonym for grate ashes. The main focus of this expertise is on resource and climate protection issues with respect to slag processing. Resource protection refers to the saving of resources and natural raw materials, such as, for example, water and metal ores. Climate protection in this context means CO{sub 2} mitigation through a high specific net energy generation in waste incineration plants, as well as a reduced energy use due to avoided new production of metals, which can be recycled from slag processing. The main measure for improving climate and resource protection in slag processing consists therefore of separating as much metal as possible from slags. By recycling those separated slags, the energy that is needed for the extraction from ores and the raw material ore itself can be saved. This advantage in terms of energy, however, can be partially compensated by the energy use potentially needed for the improvement of slag processing. Further important aspects include the protection of water and soils, as well as the suitability of processed slag for an adequate recovery. These last criteria, however, are not central for this expertise. Currently, 69 municipal solid waste incinerators, hereinafter referred to as Waste-to-Energy (WTE) plants, and 23 refuse derived fuel (RDF) power plants with grate firing are in operation in Germany. Their total capacity amounts to more than 21 million Mg per year. Another 13 RDF

Evaluation of copper slag to catalyze advanced oxidation processes for the removal of phenol in water

International Nuclear Information System (INIS)

Huanosta-Gutiérrez, T.; Dantas, Renato F.; Ramírez-Zamora, R.M.; Esplugas, S.

2012-01-01

Highlights: ► We evaluate the use of an industrial residue (copper slag) as catalyst in water treatment. ► The copper slag was effective to remove organic pollutants (phenol) from water. ► During experimentation, Cu and Fe leaching were not higher than the acceptable levels. ► Slag/H 2 O 2 /UV and slag/H 2 O 2 treatments promoted biodegradability increment of the contaminated water. ► The control of the reaction time would minimize the environmental impact of the produced effluents in terms of acute toxicity. - Abstract: The aim of this work was to evaluate the use of copper slag to catalyze phenol degradation in water by advanced oxidation processes (AOPs). Copper slag was tested in combination with H 2 O 2 (slag/H 2 O 2 ) and H 2 O 2 /UV (slag/H 2 O 2 /UV). The studied methods promoted the complete photocatalytic degradation of phenol. Besides, they were able to reduce about 50% the TOC content in the samples. Slag/H 2 O 2 /UV and slag/H 2 O 2 treatments have favored biodegradability increment along the reaction time. Nevertheless, the irradiated method achieved higher values of the biodegradability indicator (BOD 5 /TOC). The toxicity assessment indicated the formation of more toxic compounds in both treatments. However, the control of the reaction time would minimize the environmental impact of the effluents.

Mineralogy and environmental geochemistry of historical iron slag, Hopewell Furnace National Historic Site, Pennsylvania, USA

Science.gov (United States)

Piatak, Nadine; Seal, Robert

2012-01-01

The Hopewell Furnace National Historic Site in southeastern Pennsylvania, which features an Fe smelter that was operational in the 18th and 19th centuries, is dominated by three slag piles. Pile 1 slag, from the Hopewell Furnace, and pile 2 slag, likely from the nearby Cornwall Furnace, were both produced in cold-blast charcoal-fired smelters. In contrast, pile 3 slag was produced in an anthracite furnace. Ore samples from the nearby Jones and Hopewell mines that fed the smelter are mainly magnetite-rich with some sulfides (pyrite, chalcopyrite, sphalerite) and accessory silicates (quartz, garnet, feldspar, and clay minerals). Slag piles 1 and 2 are similar mineralogically containing predominantly skeletal and dendritic aluminian diopside and augite, skeletal forsteritic olivine, glass, rounded blebs of metallic Fe, and exotic quartz. Olivine is a major phase in all samples from pile 2, whereas it occurs in only a few samples from pile 1. Samples of the <2 mm-size fraction of surface composite slag material or crushed slag from at depth in piles 1 and 2 are mineralogically similar to the large surface slag fragments from those piles with the addition of phases such as feldspars, Fe oxides, and clay minerals that are either secondary weathering products or entrained from the underlying bedrock. Pile 3 slag contains mostly skeletal forsteritic olivine and Ti-bearing aluminian diopside, dendritic or fine-grained subhedral melilite, glass, euhedral spinel, metallic Fe, alabandite–oldhamite solid solution, as well as a sparse Ti carbonitride phase. The bulk chemistry of the slag is dominated by Al2O3 (8.5–16.2 wt.%), CaO (8.2–26.2 wt.%), MgO (4.2–24.7 wt.%), and SiO2 (36.4–59.8 wt.%), constituting between 81% and 97% of the mass of the samples. Piles 1 and 2 are chemically similar; pile 1 slag overall contains the highest Fe2O3, K2O and MnO, and the lowest MgO concentrations. Pile 3 slag is high in Al2O3, CaO and S, and low in Fe2O3, K2O and SiO2�

Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing.

Science.gov (United States)

Liapis, Ioannis; Papayianni, Ioanna

2015-01-01

Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector. Copyright © 2014 Elsevier B.V. All rights reserved.

Unexpected Dominance of Elusive Acidobacteria in Early Industrial Soft Coal Slags

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Carl-Eric Wegner

2017-06-01

Full Text Available Acid mine drainage (AMD and mine tailing environments are well-characterized ecosystems known to be dominated by organisms involved in iron- and sulfur-cycling. Here we examined the microbiology of industrial soft coal slags that originate from alum leaching, an ecosystem distantly related to AMD environments. Our study involved geochemical analyses, bacterial community profiling, and shotgun metagenomics. The slags still contained high amounts of alum constituents (aluminum, sulfur, which mediated direct and indirect effects on bacterial community structure. Bacterial groups typically found in AMD systems and mine tailings were not present. Instead, the soft coal slags were dominated by uncharacterized groups of Acidobacteria (DA052 [subdivision 2], KF-JG30-18 [subdivision 13], Actinobacteria (TM214, Alphaproteobacteria (DA111, and Chloroflexi (JG37-AG-4, which have previously been detected primarily in peatlands and uranium waste piles. Shotgun metagenomics allowed us to reconstruct 13 high-quality Acidobacteria draft genomes, of which two genomes could be directly linked to dominating groups (DA052, KF-JG30-18 by recovered 16S rRNA gene sequences. Comparative genomics revealed broad carbon utilization capabilities for these two groups of elusive Acidobacteria, including polysaccharide breakdown (cellulose, xylan and the competence to metabolize C1 compounds (ribulose monophosphate pathway and lignin derivatives (dye-decolorizing peroxidases. Equipped with a broad range of efflux systems for metal cations and xenobiotics, DA052 and KF-JG30-18 may have a competitive advantage over other bacterial groups in this unique habitat.

Research on the compressive strength of basic magnesium salts and cyanide slag solidified body

Science.gov (United States)

Tu, Yubo; Han, Peiwei; Ye, Shufeng; Wei, Lianqi; Zhang, Xiaomeng; Fu, Guoyan; Yu, Bo

2018-02-01

The solidification of cyanide slag by using basic magnesium salts could reduce pollution and protect the environment. Experiments were carried out to investigate the effects of age, mixing amount of cyanide slag, water cement ratio and molar ratio of MgO to MgSO4 on the compressive strength of basic magnesium salts and cyanide slag solidified body in the present paper. It was found that compressive strength of solidified body increased with the increase of age, and decreased with the increase of mixing amount of cyanide slag and water cement ratio. The molar ratio of MgO to MgSO4 should be controlled in the range from 9 to 11 when the mixing amount of cyanide slag was larger than 80 mass%.

Radiation dose contribution from coal-slag from the Ajka region used as structural building material

Energy Technology Data Exchange (ETDEWEB)

Somali, J.; Kanyar, B.; Lendvai, Z.; Nemeth, C.; Bodnar, R. [Veszpremi Egyetem, Veszprem (Hungary). Radiokemia Tanszek

1997-10-01

A significant dose contribution on the population could be derived from coal slags used as material in buildings. Extremely high natural activities are measured in the coal slag from the region of Ajka, Hungary. The main conclusions based on the results of the monitoring of the gamma-dose rate and the radon concentration in the air in nearly 240 houses are as follows: (1) for individuals, such as children, spending a long time at home (19.2 h/day) the external annual dose is 1.7-4.5 mSv; (2) in the majority of houses with local slag the estimated annual average value of indoor-radon concentration was above 400 Bq/m{sup 3}, and in several cases there were buildings with values over 1200 Bq/m{sup 3}. In these cases the internal annual dose of the dwellers can be estimated between 6-20 mSv; (3) due to the elevated gamma-exposure and the radon concentration in the dwellings the total annual dose was estimated as 8-24 mSv, more than 5-10 times the world average value; and (4) some of the houses were built after the 1960s, when the use of slags from the region of Ajka as building material was already banned by the authorities. In addition to the regulations an effective radiological control should be introduced and a practice for testing the use of slag as building material.

ANALYSIS OF KINETICS OF CAST IRON ALLOYING THROUGH SLAG PHASE

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O. S. Komarov

2012-01-01

Full Text Available The mechanism of cast iron alloying through slag phase due to use of nickel and copper oxides is considered and the analysis of kinetics regularity of alloying in case of absence of fuse in the form of milled cast-iron chips in slag and at their presence in it is carried out.

Recycling of Malaysia's electric arc furnace (EAF) slag waste into heavy-duty green ceramic tile.

Science.gov (United States)

Teo, Pao-Ter; Anasyida, Abu Seman; Basu, Projjal; Nurulakmal, Mohd Sharif

2014-12-01

flexural strength, lowest apparent porosity and water absorption of EAF slag based tile was attained at the composition of 40 wt.% EAF slag--30 wt.% ball clay--10 wt.% feldspar--20 wt.% silica. The properties of ceramic tile made with EAF slag waste (up to 40 wt.%), especially flexural strength are comparable to those of commercial ceramic tile and are, therefore, suitable as high flexural strength and heavy-duty green ceramic floor tile. Continuous development is currently underway to improve the properties of tile so that this recycling approach could be one of the potential effective, efficient and sustainable solutions in sustaining our nature. Copyright © 2014 Elsevier Ltd. All rights reserved.

Corrosion Behavior of Carbon Steel in Concrete Material Composed of Tin Slag Waste in Aqueous Chloride Solution

Science.gov (United States)

Rustandi, Andi; Cahyadi, Agung; Taruli Siallagan, Sonia; Wafa' Nawawi, Fuad; Pratesa, Yudha

2018-01-01

Tin slag is a byproduct of tin ore smelting process which is rarely utilized. The main purpose of this work is to investigate the use of tin slag for concrete cement material application compared to the industrial Ordinary Portland Cement (OPC). Tin slag composition was characterized by XRD and XRF analysis. The characterization results showed the similar chemical composition of tin slag and OPC. It also revealed the semi crystalline structure of tin slag sample. Several electrochemical tests were performed to evaluate corrosion behavior of tin slag, OPC and various mixed composition of both materials and the addition of CaO. The corrosion behavior of OPC and tin slag were evaluated by using Cyclic Polarization, Electrochemical Impedance Spectroscopy (EIS) and Electrochemical Frequency Modulation (EFM) methods. Aqueous sodium chloride (NaCl) solution with 3.5% w.t concentration which similar to seawater was used as the electrolyte in this work. The steel specimen used as the reinforce bar (rebar) material of the concrete was carbon steel AISI 1045. The rebar was embedded in the concrete cement which composed of OPC and the various composition of tin slag including slag without addition of CaO and slag mixed with addition of 50 % CaO. The electrochemical tests results revealed that tin slag affected its corrosion behavior which becoming more active and increasing the corrosion rate as well as decreasing the electrochemical impedance.

ECOLOGICAL AND TECHNOLOGYCAL ASPECTS OF ASH AND SLAG WASTES UTILIZATION

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Tatyana Aleksandrova

2017-07-01

Full Text Available The article presents the results of investigation focused on the utilization of ash and slag wastes (ASW in Russia including investigation of chemical and physical properties of ASW and processing products. Many factors influence the technological properties of ash and slag materials: naturals, processes and environments. The integrated treatment of ash and slag wastes of both stored and re-formed types will allow obtaining the following commercial products: coal concentrate, iron concentrate, aluminosilicate cenospheres, aluminosilicate product. In this study we have analyzed the methods for separation of ASW iron-containing part using the different types of the magnetic separation from the ash and slag material from one of the combined heat and power plant (CHPP in the Russian Far East Federal District. The greatest interest is the dry magnetic separation with travelling electromagnetic field. The subject of research was a sample taken from one of ash dump of CHPP in the Far East. In the study iron concentrate containing Fetotal = 64% was obtained recovery 68% in the low intensity (up to 5 kOe travelling magnetic field.

Prevalent material parameters governing spalling of a slag-impregnated refractory

Energy Technology Data Exchange (ETDEWEB)

Blond, E.; Schmitt, N.; Arnould, O.; Hild, F. [LMT-Cachan (ENS de Cachan / CNRS-UMR 8535 / Univ. Paris 6), Cachan (France); Blumenfeld, P. [CRDM / ARCELOR Grande Synthe, Dunkerque (France); Poirier, J. [CRDM / ARCELOR Grande Synthe, Dunkerque (France); CRMHT-CNRS, Orleans (France)

2004-07-01

In steel ladle linings, bauxite refractories in contact with iron and steel slag are subjected to complex loadings. To identify the causes of degradation in different reactor linings, a coupling diagram made up of three poles is established: namely, slag impregnation (I), Thermomechanics (TM) and phase transformations (P). The variation of the microstructure and the gradient of the chemical composition resulting from the (I-P) coupling are characterized by microprobe analyses; a natural impregnation tracer is identified. The (I-T) coupling is studied by modeling the refractory lining behavior subjected to a cyclic thermal loading within the framework of the mechanics of porous continua. Parameters governing the location and amplitude of the maximum pore pressure are obtained and their influences are studied. The analysis of the (TM) pole leads to the identification of a thermo-elasto-viscoplastic model for bauxite in various states of slag impregnation. Numerical simulations show that the stress state developed during the heating stages can induce spalling, probably generated by a localized over-pressure of slag. (orig.)

Recovery of uranium and lining material from magnesium fluoride slag at UMP

International Nuclear Information System (INIS)

Bandyopadhyay, P.K.; Singh, H.; Shadakshari, B.M.; Meghal, A.M.

1991-01-01

At Uranium Metal Plant, uranium metal is produced by reduction of UF 4 with magnesium metal, in a closed reactor lined with refractory MgF 2 lining material. During this reduction, more MgF 2 is produced as the slag. This slag generally contains 2-4% uranium and hence is processed to recover these values and part of the slag, free from uranium is reused for lining the reactor. This paper describes the process parameters finalised for crushing and grinding of the slag and for leaching uranium with nitric acid. The leach liquor contains appreciable amount of fluoride and hence is processed through a separate solvent extraction cycle with tributyl phosphate. The resultant purified uranyl nitrate solution is mixed with the main stream crude solution for final purification. The conditions optimised for the solvent extraction step, the problems faced during the regular operation over the last few years and the experience gained are described. An outline of the scheme to treat larger quantities of the slag on a regular basis is presented. (author). 6 refs., 1 fig., 1 tab

Determination of natural radionuclide level in industrial waste slags and evaluation of comprehensive utilization

International Nuclear Information System (INIS)

Li Ruixiang; Liu Xinhua; Gan Lin

1994-09-01

Natural radionuclide contents were measured in various industrial waste slags in China by a low background HPGe γ spectrometer and the radiological impact was estimated for some comprehensive utilization of these slags. Most waste slags can be used for building materials except for tailing and waste rock form nuclear industry

Evaluation of the use of steelmaking slag as an aggregate in concrete mix: A factorial design approach

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Aljbour Salah H.

2017-01-01

Full Text Available Slag is investigated towards its potential use as an aggregate in concrete mix production. Full factorial design methodology is applied to study the effect of two process input variables, namely: slag as coarse aggregate and slag as medium aggregate on the properties of concrete mix. Additionally, the interaction between input variables is also examined. Incorporating steel slag aggregate in the concrete mix affected its compressive strength. Enhanced compressive strength concrete mix was obtained with 70 wt.% coarse slag aggregate and 70 wt.% medium slag aggregate. Under these proportions, the 28-days compressive strength was higher than the 28-days compressive strength of a concrete mix prepared from normal aggregate. Strong interaction effect exists between slag aggregate size on the compressive strength at 7-days curing. Lower compressive strength for the concrete mix might be obtained if improper proportions of mixed medium and coarse slag aggregate were employed.

Remediation of TCE-contaminated groundwater using acid/BOF slag enhanced chemical oxidation.

Science.gov (United States)

Tsai, T T; Kao, C M; Wang, J Y

2011-04-01

The objective of this study was to evaluate the potential of applying acid/H(2)O(2)/basic oxygen furnace slag (BOF slag) and acid/S(2)O(8)(2-)/BOF slag systems to enhance the chemical oxidation of trichloroethylene (TCE)-contaminated groundwater. Results from the bench-scale study indicate that TCE oxidation via the Fenton-like oxidation process can be enhanced with the addition of BOF slag at low pH (pH=2-5.2) and neutral (pH=7.1) conditions. Because the BOF slag has iron abundant properties (14% of FeO and 6% of Fe(2)O(3)), it can be sustainably reused for the supplement of iron minerals during the Fenton-like or persulfate oxidation processes. Results indicate that higher TCE removal efficiency (84%) was obtained with the addition of inorganic acid for the activation of Fenton-like reaction compared with the experiments with organic acids addition (with efficiency of 10-15% lower) (BOF slag=10gL(-1); initial pH=5.2). This could be due to the fact that organic acids would compete with TCE for available oxidants. Results also indicate that the pH value had a linear correlation with the observed first-order decay constant of TCE, and thus, lower pH caused a higher TCE oxidation rate. Copyright © 2011 Elsevier Ltd. All rights reserved.

Slagging behavior of upgraded brown coal and bituminous coal in 145 MW practical coal combustion boiler

Energy Technology Data Exchange (ETDEWEB)

Akiyama, Katsuya; Pak, Haeyang; Takubo, Yoji [Kobe Steel, Ltd, Kobe (Japan). Mechanical Engineering Research Lab.; Tada, Toshiya [Kobe Steel, Ltd, Takasago (Japan). Coal and Energy Technology Dept.; Ueki, Yasuaki [Nagoya Univ. (Japan). Energy Science Div.; Yoshiie, Ryo; Naruse, Ichiro [Nagoya Univ. (Japan). Dept. of Mechanical Science and Engineering

2013-07-01

The purpose of this study is to quantitatively evaluate behaviors of ash deposition during combustion of Upgraded Brown Coal (UBC) and bituminous coal in a 145 MW practical coal combustion boiler. A blended coal consisting 20 wt% of the UBC and 80 wt% of the bituminous coal was burned for the combustion tests. Before the actual ash deposition tests, the molten slag fractions of ash calculated by chemical equilibrium calculations under the combustion condition was adopted as one of the indices to estimate the tendency of ash deposition. The calculation results showed that the molten slag fraction for UBC ash reached approximately 90% at 1,523 K. However, that for the blended coal ash became about 50%. These calculation results mean that blending the UBC with a bituminous coal played a role in decreasing the molten slag fraction. Next, the ash deposition tests were conducted, using a practical pulverized coal combustion boiler. A water-cooled stainless-steel tube was inserted in locations at 1,523 K in the boiler to measure the amount of ash deposits. The results showed that the mass of deposited ash for the blended coal increased and shape of the deposited ash particles on the tube became large and spherical. This is because the molten slag fraction in ash for the blended coal at 1,523 K increased and the surface of deposited ash became sticky. However, the mass of the deposited ash for the blended coal did not greatly increase and no slagging problems occurred for 8 days of boiler operation under the present blending conditions. Therefore, appropriate blending of the UBC with a bituminous coal enables the UBC to be used with a low ash melting point without any ash deposition problems in a practical boiler.

Effect of additives in reducing ash sintering and slagging in biomass combustion applications

Energy Technology Data Exchange (ETDEWEB)

Wang, Liang

2012-07-01

The objective of this study was to investigate sintering and slagging behaviors of biofuels during combustion processes. Biofuels tested are derived from the agricultural sector, wood and furniture industry as well as from municipal sewage sludge. It was also the aim to test and evaluate additives that can prevent and abate biomass ash sintering by conducting laboratory and industrial scale tests. Sintering characteristics of sewage sludge ashes at elevated temperatures were investigated by means of different laboratory methods. Utilizing of phosphorus participation agents Al2(SO4)3 or Fe2(SO4)3 caused substantially high contents of aluminum or iron in the studied sewage sludge ashes, respectively. High initial melting temperatures over 1100 degrees C and low sintering tendencies were observed from the sewage sludge ashes rich in aluminum. It was related to presence and formation of the inert mineral phases such as aluminum oxide, quartz and calcium aluminum silicates in the aluminum rich sewage sludge ashes at elevated temperatures. A low melting temperature, about 994 degree C, was detected from the iron rich sewage sludge ash. Severe sintering of this sewage sludge ash was mainly due to generation of low temperature melting iron silicates, as results of interaction and re-assemblage of hematite (Fe2O3), quartz (SiO2) and alkali feldspars under heating. Fusion behaviors of corn cob ashes under rising temperatures were characterized. The work revealed that chemical compositions of corn cob ashes are dominated by potassium, silicon, chlorine and phosphorus. However, the relative concentrations of these principal elements are considerably different for three studied corn cob ashes, which have major influence on ash transformation reactions and sintering tendencies. Compared with the other two, the chemical composition of the Waimanalo corn cob (WCob) was characterized with the highest K/Cl, Si/(Ca+Mg) and (Si+P+K)/(Ca+Mg) molar ratios, which was favorable for

Design and properties of plaster mortars manufactured with ladle furnace slag

International Nuclear Information System (INIS)

Rodríguez, A.; Gutiérrez-González, S.; Horgnies, M.; Calderón, V.

2013-01-01

Highlights: • This study analyses plaster with ladle furnace slag as a mineral aggregate. • Tests are completed by characterizing the influences of two admixtures. • Microstructure, physical and mechanical results confirm the feasibility of these materials. • These new materials are potentially useful as plaster mortars for use in masonry. - Abstract: This study deals with the properties of a series of plasters containing different proportions of ladle furnace slag used as mineral aggregate. The tests characterise the influences of two admixtures: a superfluidifier to reduce the water absorption (SikaMix®) of mortar plaster and an adhesive emulsion to improve the surface adherence (SikaLatex®). The physical and mechanical results confirm the feasibility of employing ladle furnace slag as a mineral aggregate, which induces an increase in density, in vapour permeability and in porosity. The results highlight also a decrease of adherence, durability and mechanical strength, proportionally to the amount of plaster substituted by slag. Scanning electron microscopy imaging and elemental mapping show good interaction between the various constituents. The thermal degradation of the mixtures reflects an improvement in strength resistance in relation to temperature, as further slag is incorporated. The economical study suggests that these recycled materials are cost-effectively viable and may be applied as plaster mortars for use in masonry

Effect of High-Temperature Curing Methods on the Compressive Strength Development of Concrete Containing High Volumes of Ground Granulated Blast-Furnace Slag

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Wonsuk Jung

2017-01-01

Full Text Available This paper investigates the effect of the high-temperature curing methods on the compressive strength of concrete containing high volumes of ground granulated blast-furnace slag (GGBS. GGBS was used to replace Portland cement at a replacement ratio of 60% by binder mass. The high-temperature curing parameters used in this study were the delay period, temperature rise, peak temperature (PT, peak period, and temperature down. Test results demonstrate that the compressive strength of the samples with PTs of 65°C and 75°C was about 88% higher than that of the samples with a PT of 55°C after 1 day. According to this investigation, there might be optimum high-temperature curing conditions for preparing a concrete containing high volumes of GGBS, and incorporating GGBS into precast concrete mixes can be a very effective tool in increasing the applicability of this by-product.

The hydration of slag, part 1: reaction models for blended cement

NARCIS (Netherlands)

Chen, Wei; Brouwers, Jos

2007-01-01

Reaction models are proposed to quantify the hydration products and to determine the composition of C–S–H from alkali-activated slags (AAS). Products of the slag hydration are first summarized from observations in literature. The main hydration products include C–S–H, hydrotalcite, hydrogarnet, AFm

Recovery of Copper from Slow Cooled Ausmelt Furnace Slag by Floatation

Science.gov (United States)

Xue, Ping; Li, Guangqiang; Qin, Qingwei

Ausmelt furnace slag contains about 0.9% Cu (mass %). With increasing the amount of Ausmelt furnace slag, the recovery of copper from it will produce an enormous economic yield. The recovery of copper by floatation from slow cooled Ausmelt furnace slag was studied in this paper. The phases and composition of the slow cooled slag were analyzed. The factors which affected the copper recovery efficiency such as grinding fineness, pH value of flotation medium, different collectors and floating process were investigated. It was shown that the size distribution of the primary grinding and secondary grinding of middling were 75% for particles less than 0.074mm and 82% for particles less than 0.043mm respectively. The closed-circuit experimental results with butyl xanthate as collector in laboratory showed that the copper grade reached 16.11% and the recovery rate of copper reached 69.90% and the copper grade of tailings was only 0.2%.

Leaching Behavior of Slags from AN Old Lead Smelter in Chihuahua, Mexico: Metals, Chlorides, Nitrates, Sulfates and Tds Analyses

Science.gov (United States)

Espejel-Garcia, D.; Wenglas-Lara, G.; Villalobos-Aragon, A.; Espejel-Garcia, V. V.

2013-05-01

Waste materials (such as, smelter slags, waste glass, tires, plastics, rubbish, ashes, etc.), have a large potential to substitute natural materials, reducing costs, especially for the construction industry. Smelter slags are resistant and have better compression strength values in comparison to natural aggregates, and generally are far beyond of what the standard ratios need to qualify a material as a good one for construction. But this material has a big problem within it: the existence of toxic elements and compounds in high concentrations, which means that water and soil contamination can be present after water infiltrates through this material; so we perform leaching experiments to characterize and measure the possible contamination under controlled conditions. To perform the slags-leaching experiments, we used an EA-NEN-7375-2004 tank test standard from Netherlands. This test was selected because to our knowledge it is the only one which allows the use of coarse material, as the one utilized in construction. The leaching experiments sampling was performed at different times: 6, 24, 168 and 360 hours, to compare the leachate concentration at the two different pH's values (5 and 8) selected to simulate real conditions. For the leaching experiments, the slags were mixed with natural road base material (gravel-sands from volcanic rocks) at different proportions of 30% and 50%. In order to understand the slags' leaching behavior, other experiments were carried out with the pure material, for both (slags and natural aggregates). After analyses by ICP-OES , the slags from this smelter in Chihuahua contain Pb (0.5 - 4 wt.%), Zn (15-35 wt.%) and As (0.6 wt.%), as well such as: bicarbonates, chlorides, nitrates, sulfates, Mg, K, Na, Ca and TDS. Based on the results of the leaching analyses, via atomic absorption technique, we conclude that Pb and As concentrations are provided by the slags, meanwhile, the bicarbonates, chlorides, Na and Ca are contributed by the road

Active slag filters-simple and sustainable phosphorus removal from wastewater using steel industry byproduct.

Science.gov (United States)

Pratt, C; Shilton, A

2010-01-01

Active filtration, where effluent is passed through a reactive substrate such as steel slag, offers a simple and cost-effective option for removing phosphorus (P) from effluent. This work summarises a series of studies that focused on the world's only full-scale active slag filter operated through to exhaustion. The filter achieved 75% P-removal during its first 5 years, reaching a retention capacity of 1.23 g P/kg slag but then its performance sharply declined. Scanning electron microscopy, X-ray diffraction, X-ray fluorescence, and chemical extractions revealed that P sequestration was primarily achieved via adsorption onto iron (Fe) oxyhydroxides on the slag's surface. It was concluded that batch equilibrium tests, whose use has been repeatedly proposed in the literature, cannot be used as an accurate predictor of filter adsorption capacity because Fe oxyhydroxides form via chemical weathering in the field, and laboratory tests don't account for this. Research into how chemical conditions affect slag's P retention capacity demonstrated that near-neutral pH and high redox are optimal for Fe oxyhydroxide stability and overall filter performance. However, as Fe oxyhydroxide sites fill up, removal capacity becomes exhausted. Attempts to regenerate P removal efficiency using physical techniques proved ineffective contrary to dogma in the literature. Based on the newly-developed understanding of the mechanisms of P removal, chemical regeneration techniques were investigated and were shown to strip large quantities of P from filter adsorption sites leading to a regenerated P removal efficiency. This raises the prospect of developing a breakthrough technology that can repeatedly remove and recover P from effluent.

Evaluation of copper slag to catalyze advanced oxidation processes for the removal of phenol in water

Energy Technology Data Exchange (ETDEWEB)

Huanosta-Gutierrez, T. [Instituto de Ingenieria, Coordinacion de Ingenieria Ambiental, Universidad Nacional Autonoma de Mexico, Cd. Universitaria, Coyoacan 04510, Mexico, D.F. (Mexico); Dantas, Renato F., E-mail: falcao@angel.qui.ub.es [Departament d' Enginyeria Quimica, Universitat de Barcelona, Marti i Franques 1, 08028 Barcelona (Spain); Ramirez-Zamora, R.M. [Instituto de Ingenieria, Coordinacion de Ingenieria Ambiental, Universidad Nacional Autonoma de Mexico, Cd. Universitaria, Coyoacan 04510, Mexico, D.F. (Mexico); Esplugas, S. [Departament d' Enginyeria Quimica, Universitat de Barcelona, Marti i Franques 1, 08028 Barcelona (Spain)

2012-04-30

Highlights: Black-Right-Pointing-Pointer We evaluate the use of an industrial residue (copper slag) as catalyst in water treatment. Black-Right-Pointing-Pointer The copper slag was effective to remove organic pollutants (phenol) from water. Black-Right-Pointing-Pointer During experimentation, Cu and Fe leaching were not higher than the acceptable levels. Black-Right-Pointing-Pointer Slag/H{sub 2}O{sub 2}/UV and slag/H{sub 2}O{sub 2} treatments promoted biodegradability increment of the contaminated water. Black-Right-Pointing-Pointer The control of the reaction time would minimize the environmental impact of the produced effluents in terms of acute toxicity. - Abstract: The aim of this work was to evaluate the use of copper slag to catalyze phenol degradation in water by advanced oxidation processes (AOPs). Copper slag was tested in combination with H{sub 2}O{sub 2} (slag/H{sub 2}O{sub 2}) and H{sub 2}O{sub 2}/UV (slag/H{sub 2}O{sub 2}/UV). The studied methods promoted the complete photocatalytic degradation of phenol. Besides, they were able to reduce about 50% the TOC content in the samples. Slag/H{sub 2}O{sub 2}/UV and slag/H{sub 2}O{sub 2} treatments have favored biodegradability increment along the reaction time. Nevertheless, the irradiated method achieved higher values of the biodegradability indicator (BOD{sub 5}/TOC). The toxicity assessment indicated the formation of more toxic compounds in both treatments. However, the control of the reaction time would minimize the environmental impact of the effluents.

Mineralogy and environmental geochemistry of historical iron slag, Hopewell Furnace National Historic Site, Pennsylvania, USA

Science.gov (United States)

Piatak, Nadine; Seal, Robert

2012-01-01

The Hopewell Furnace National Historic Site in southeastern Pennsylvania, which features an Fe smelter that was operational in the 18th and 19th centuries, is dominated by three slag piles. Pile 1 slag, from the Hopewell Furnace, and pile 2 slag, likely from the nearby Cornwall Furnace, were both produced in cold-blast charcoal-fired smelters. In contrast, pile 3 slag was produced in an anthracite furnace. Ore samples from the nearby Jones and Hopewell mines that fed the smelter are mainly magnetite-rich with some sulfides (pyrite, chalcopyrite, sphalerite) and accessory silicates (quartz, garnet, feldspar, and clay minerals). Slag piles 1 and 2 are similar mineralogically containing predominantly skeletal and dendritic aluminian diopside and augite, skeletal forsteritic olivine, glass, rounded blebs of metallic Fe, and exotic quartz. Olivine is a major phase in all samples from pile 2, whereas it occurs in only a few samples from pile 1. Samples of the bearing aluminian diopside, dendritic or fine-grained subhedral melilite, glass, euhedral spinel, metallic Fe, alabandite–oldhamite solid solution, as well as a sparse Ti carbonitride phase. The bulk chemistry of the slag is dominated by Al2O3 (8.5–16.2 wt.%), CaO (8.2–26.2 wt.%), MgO (4.2–24.7 wt.%), and SiO2 (36.4–59.8 wt.%), constituting between 81% and 97% of the mass of the samples. Piles 1 and 2 are chemically similar; pile 1 slag overall contains the highest Fe2O3, K2O and MnO, and the lowest MgO concentrations. Pile 3 slag is high in Al2O3, CaO and S, and low in Fe2O3, K2O and SiO2 compared to the other piles. In general, piles 1 and 2 are chemically similar to each other, whereas pile 3 is distinct – a conclusion that reflects their mineralogy. The similarities and differences among piles in terms of mineralogy and major element chemistry result from the different smelting conditions under which the slag formed and include the fuel source, the composition of the ore and flux, the type of

Room temperature zeolitization of boiler slag from a Bulgarian thermal power plant

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Pascova Radost D.

2017-01-01

Full Text Available A simple and cost-effective method was applied for the synthesis of zeolite composites utilising wet bottom boiler slag from the Bulgarian coal-fired thermal power plant “Sviloza”, near the town of Svishtov. The method consisted of a prolonged alkali treatment at room temperature of this waste. Experimental techniques, such as scanning electron microscopy, energy-dispersive X-ray and X-ray diffraction analyses, are employed to characterize the initial slag and the final products with respect to their morphology, and elemental and mineral compositions. The composites synthesized in this way contained two Na-type zeolite phases: zeolite X (type FAU and zeolite Linde F (type EDI. The zeolited products and the starting slag were tested as adsorbents for a textile dye (Malachite Green from aqueous solutions. In comparison with the initial slag, the zeolite composite possessed substantially better adsorption properties: it almost completely adsorbs the dye in much shorter times. The results of this investigations revealed a new, easy and low cost route for recycling boiler slag into a material with good adsorption characteristics, which could find different applications, e.g., for purifying polluted waters, including those from the textile industry.

EFFECT OF CaO/SiO₂ AND HEAT TREATMENT ON THE MICROSTRUCTURE OF GLASS-CERAMICS FROM BLAST FURNACE SLAG

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Chunshai Xie

2016-05-01

Full Text Available Glass-ceramics, with molten blast furnace (BF slag as the major raw material, were prepared successfully by the melting method. The effect of the CaO/SiO₂ ratio in the molten BF slag and heat treatment on the viscosity and microstructure of glass-ceramics produced from BF slag were traced using the melt property tester, DSC, XRD and SEM. The results showed that increasing the CaO/SiO₂ ratio of BF slag caused a decrease not only in the viscosity of the BF slag at high temperature but also in the nucleation and crystallization temperature for the preparation of glass-ceramics. The content of akermanite-gehlenite increased as the CaO/SiO₂ ratio increased from 0.30 to 0.63. With increasing nucleation and crystallization temperature, the crystalline phases remain unchanged, but the crystal shape changes from granular to flaky. The optimum CaO/SiO₂ ratio was found to be 0.44, resulting in diopside as the main crystalline phase, augite as the secondary crystalline phase and a small mount of akermanite-gehlenite after appropriate heat treatment i.e. nucleation at 775°C and crystallization at 920°C.

Fresh and mechanical properties of self compacting concrete containing copper slag as fine aggregates

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Rahul Sharma

2017-03-01

Full Text Available An investigation is carried out on the development of Self Compacting Concrete (SCC using copper slag (CS as fine aggregates with partial and full replacement of sand. Six different SCC mixes (60% OPC and 40% Fly Ash with 0% as control mix, 20%, 40%, 60%, 80% and 100% of copper slag substituting sand with constant w/b ratio of 0.45 were cast and tested for fresh properties of SCC. Compressive strength and splitting tensile strength were evaluated at different ages and microstructural analysis was observed at 120 days. It has been observed that the fluidity of SCC mixes was significantly enhanced with the increment of copper slag. The test results showed that the compressive strength increases up to 60% copper slag as replacement of sand, beyond which decrease in strength was observed. The highest compressive strength was obtained at 20% copper slag substitution at different curing ages among all the mixes, except for 7 days curing. The splitting tensile strength of the CS substituted mixes in comparison to control concrete was found to increase at all the curing ages but the remarkable achievement of strength was detected at 60% copper slag replacement. The microscopic view from Scanning electron microscopy (SEM demonstrated more voids, capillary channels, and micro cracks with the increment of copper slag as substitution of sand as compared to the control mix.

Characteristics and propierties of oil-well cements additioned with blast furnace slag

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Sánchez, R.

2011-06-01

Full Text Available The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% of the cement by weight with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activating solution partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. Due to such partial inhibition, the cement/slag blends had significantly lower mechanical strength than Portland cements hydrated with water. ²⁹Si and ²⁷Al MAS NMR and BSE/EDX studies, in turn, showed that the C-S-H gel forming in the alkali-activated cement/slag pastes contained Al in tetrahedral positions and low Ca/Si ratios.

En el presente trabajo se ha estudiado la activación alcalina de cementos Pórtland con incorporación de escoria de horno alto (20% y 30% con respecto al peso de cemento para su posible aplicación en la construcción de pozos petrolíferos. Los estudios de hidratación realizados indican que en mezclas cemento/escoria, la disolución activadora de silicato sódico inhibe parcialmente la disolución de las fases silicato del cemento Pórtland originando un retraso de su hidratación así como la menor precipitación de productos de reacción. Dicha parcial inhibición de los procesos reactivos en las mezclas cemento/escoria originan resistencias mecánicas significativamente inferiores a las pastas de cemento Portland hidratadas con agua. Finalmente, los estudios de ²⁹Si y ²⁷Al RMN MAS y BSE/EDX indican que el gel C-S-H formado en pastas de mezcla cemento/escoria activadas alcalinamente presenta Al en posiciones tetraédricas y bajas relaciones Ca/Si.

Natural attenuation in a slag heap contaminated with cadmium: The role of plants and arbuscular mycorrhizal fungi

International Nuclear Information System (INIS)

Gonzalez-Chavez, M.C.; Carrillo-Gonzalez, R.; Gutierrez-Castorena, M.C.

2009-01-01

A field study of the natural attenuation occurring in a slag heap contaminated with high available cadmium was carried out. The aims of this research were: to determine plants colonizing this slag heap; to analyze colonization and morphological biodiversity of spores of arbuscular mycorrhizal fungi (AMF); to determine spore distribution in undisturbed samples; to know mycelium and glomalin abundance in the rhizosphere of these plants, and to investigate glomalin participation in Cd-stabilization. Forming vegetal islands, 22 different pioneering plant species from 11 families were colonizing the slag heap. The most common plants were species of Fabaceae, Asteraceae and Poaceae. Almost all plants were hosting AMF in their roots, and spores belonging to Gigaspora, Glomus, Scutellospora and Acaulospora species were observed. Micromorphological analysis showed that spores were related to decomposing vegetal residues and excrements, which means that mesofauna is contributing to their dispersion in the groundmass. Mycelium mass ranged from 0.11 to 26.3 mg/g, which contained between 13 and 75 mg of glomalin/g. Slag-extracted total glomalin was between 0.36 and 4.74 mg/g. Cadmium sequestered by glomalin extracted from either slag or mycelium was 0.028 mg/g. The ecological implication of these results is that organisms occupying vegetal patches are modifying mine residues, which contribute to soil formation

Natural attenuation in a slag heap contaminated with cadmium: The role of plants and arbuscular mycorrhizal fungi

Energy Technology Data Exchange (ETDEWEB)

Gonzalez-Chavez, M.C. [Programa de Edafologia. Colegio de Postgraduados en Ciencias Agricolas, Campus Montecillo. Carretera Mexico-Texcoco, km 36.5. Montecillo, Texcoco, Mexico, 56230 (Mexico)], E-mail: carmeng@colpos.mx; Carrillo-Gonzalez, R.; Gutierrez-Castorena, M.C. [Programa de Edafologia. Colegio de Postgraduados en Ciencias Agricolas, Campus Montecillo. Carretera Mexico-Texcoco, km 36.5. Montecillo, Texcoco, Mexico, 56230 (Mexico)

2009-01-30

A field study of the natural attenuation occurring in a slag heap contaminated with high available cadmium was carried out. The aims of this research were: to determine plants colonizing this slag heap; to analyze colonization and morphological biodiversity of spores of arbuscular mycorrhizal fungi (AMF); to determine spore distribution in undisturbed samples; to know mycelium and glomalin abundance in the rhizosphere of these plants, and to investigate glomalin participation in Cd-stabilization. Forming vegetal islands, 22 different pioneering plant species from 11 families were colonizing the slag heap. The most common plants were species of Fabaceae, Asteraceae and Poaceae. Almost all plants were hosting AMF in their roots, and spores belonging to Gigaspora, Glomus, Scutellospora and Acaulospora species were observed. Micromorphological analysis showed that spores were related to decomposing vegetal residues and excrements, which means that mesofauna is contributing to their dispersion in the groundmass. Mycelium mass ranged from 0.11 to 26.3 mg/g, which contained between 13 and 75 mg of glomalin/g. Slag-extracted total glomalin was between 0.36 and 4.74 mg/g. Cadmium sequestered by glomalin extracted from either slag or mycelium was 0.028 mg/g. The ecological implication of these results is that organisms occupying vegetal patches are modifying mine residues, which contribute to soil formation.

Low-Chrome/Chrome Free Refractories for Slagging Gasifiers

International Nuclear Information System (INIS)

Bennett, J.P.; Kwong, K.-S.; Powell, C.P.; Thomas, H.; Petty, A.V. Jr.

2007-01-01

Gasifiers are containment vessels used to react carbon-containing materials with oxygen and water, producing syngas (CO and H2) that is used in chemical and power production. It is also a potential source of H2 in a future hydrogen economy. Air cooled slagging gasifiers are one type of gasifier, operating at temperatures from 1275-1575 C and at pressures of 400 psi or higher. They typically use coal or petroleum coke as the carbon source, materials which contain ash impurities that liquefy at the gasification temperatures, producing liquid slag in quantities of 100 or more tons/day, depending on the carbon fed rate and the percent ash present in the feedstock. The molten slag is corrosive to refractory linings, causing chemical dissolution and spalling. The refractory lining is composed of chrome oxide, alumina, and zirconia; and is replaced every 3-24 months. Gasifier users would like greater on-line availability and reliability of gasifier liners, something that has impacted gasifier acceptance by industry. Research is underway at NETL to improve refractory service life and to develop a no-chrome or low-chrome oxide alternative refractory liner. Over 250 samples of no- or low-chrome oxide compositions have been evaluated for slag interactions by cup testing; with potential candidates for further studies including those with ZrO2, Al2O3, and MgO materials. The development of improved liner materials is necessary if technologies such as IGCC and DOE's Near Zero Emissions Advanced Fossil Fuel Power Plant are to be successful and move forward in the marketplace

OPTIMIZATION IN THE RECOVERY OF Au AND Ag VIA CYANIDATION OF FOUNDRY IN SLAG

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Natalia Hidalgo

2014-03-01

Full Text Available This work aim was to recover and improvethe extraction of gold and silvercontained in the slag smelting, using the same metallurgical processes as in gold ores.The slag was concentrated in a centrifuge type Knelson, obtaining a(C1 concentrate and a (T1 tail. In order to optimize the recovery, an intensive T1 leaching was conducted. The variables used were: particle size, NaCN concentration (2000 to 4000 g/cm3 and aeration, with the residence time of 120 minutes. It is concluded that the recovery of Au, using gravity concentration (Knelson centrifuge is 83.6%, with Ag recovery of 52.5%. Au recovery is optimized to 90.4% by means of leaching tail centrifugal separation and 45.6% of Ag. The optimal conditions are: 4000 g/cm3of NaCN and artificial aeration, size [-14 # - # +35], in a lapse of 98 hours.

Use of steel slag as a new material for roads

Science.gov (United States)

Ochoa Díaz, R.; Romero Farfán, M.; Cardenas, J.; Forero, J.

2017-12-01

This research paper aims to analyse the behaviour of MDC-19 hot dense asphalt mixtures with steel slag as coarse aggregate, by using asphalt 80-100, in order to verify if this residue has suitable characteristics that allow its use. The physical and mechanical characterization was accomplished using phosphorous slag from the company Acerías Paz del Río S.A. The working formula was then determined for each mixture using the RAMCODES methodology, the briquettes were produced in the laboratory and then, the design verification was performed. Taking into account the results obtained, it is concluded that the use of phosphorous slag as coarse aggregate in asphalt mixtures is workable, since acceptable design parameters and verification are obtained that meet the specifications for use as a rolling layer.

Production of brown and black pigments by using flotation waste from copper slag.

Science.gov (United States)

Ozel, Emel; Turan, Servet; Coruh, Semra; Ergun, Osman Nuri

2006-04-01

One of the major problems in copper-producing countries is the treatment of the large amount of copper slag or copper flotation waste generated from copper slag which contains significant amounts of heavy metals such as Cu, Zn, Pb and Co. Dumping or disposal of such large quantities of flotation waste from copper slag causes environmental and space problems. In this study, the treatment of flotation waste from copper slag by a thermal method and its use as an iron source in the production of inorganic brown and black pigments that are used in the ceramic industry were investigated. The pigments were produced by calcining different amounts of flotation waste and chromite, Cr2O3, ZnO and CoO mixtures. The pigments obtained were added to transparent ceramic glazes and porcelainized tile bodies. Their colours were defined by L*a*b* measurements with a spectrophotometer. The results showed that flotation waste from copper slag could be used as an iron source to produce brown and black pigments in both ceramic body and glazes.

Thermal expansion of slag and fly ash from coal gasification in IGCC power plant

Energy Technology Data Exchange (ETDEWEB)

M. Aineto; A. Acosta; J.M.A. Rincon; M. Romero [University of Castilla La Mancha, Ciudad Real (Spain). Laboratory of Applied Mineralogy

2006-11-15

Integrated gasification in combined cycle (IGCC) is an electrical power generation system which is characterized to be a clean coal technology different than conventional process in combustible treatment. IGCC process gives rise to inorganic solid wastes in the form of vitreous slag and fly ashes with singular thermal properties. The gasification of the fuel takes place at high temperature and pressure in reducing atmosphere. Under that conditions, gases such as H{sub 2}, N{sub 2} or CO, which are the main components of the gas mixture in the gasifier, show a high solubility in the melt and during the cooling remain enclosed in the vitreous slag. When these wastes are afterward thermal treated in oxidizing conditions, two phenomena occur. The development of a crystalline phase by devitrification of the glassy matrix and the releasing of the enclosed gas, which starts at temperatures nearly to the softening point. At higher temperatures the bubbles with increasing kinetic energy tend to ascend with difficulty through the viscous liquid phase and promotes an expansive reaction, giving rise to a foam glass-ceramic product. This paper has been focused on the study of thermal expansion in slag and fly ash samples from the ELCOGAS IGCC power plant located in Puertollano (Spain). 18 refs., 11 figs., 1 tab.

Corrosion of ceramics for slag removal in IGCC-power plants; Korrosion von Keramiken fuer die Fluessigascheabscheidung in IGCC-Kraftwerken

Energy Technology Data Exchange (ETDEWEB)

Fuerst, Denny

2012-06-12

Coal gasification and the subsequent production of electricity from syngas in combined-cycle powerplants allows plant efficiencies of up to 43% (LHV). Existing technologies allow up to 50% in the short term. Efficiencies beyond 50% however, require concepts and technologies that still need a certain amount of research and development. One such method to raise plant efficiencies would be a high temperature (at temperatures above the melting point of the ash) syngas cleaning. To effectively utilize the heat from the syngas and enable high turbine inlet temperatures, it is necessary to remove slag particles from the hot gas. The feasibility of such a hot syngas cleaning has been successfully demonstrated for the Pressurized Pulverized Coal Combustion (PPCC) by passing the hot gas through a bed of ceramic balls for slag removal. In order to apply this concept to IGCC powerplants the slag resistance of various ceramic materials had to be investigated under gasifying conditions. Therefore, lab-made ceramics and commercially available refractory materials where treated with liquid slag at 1600 C in a number of reducing atmospheres. At first, three synthetic slags with different basicity were used and after evaluating the results, selected materials were treated with a gasifier slag under continuous conditions. It was shown that both slag and ceramic have to be adjusted to ensure a sufficient corrosion resistance of the ceramic bed for slag removal. Furthermore, the impact of the porosity of the utilized ceramic on the corrosion resistance was shown. The composition of the reducing atmosphere (mainly the partial pressure of Oxygen) affected both physical and chemical properties of the slag via slag components that could easily be reduced or oxidized. The materials most suitable for use in slag separation were found to be dense chromium oxide and other ceramics containing a high amount of chromium oxide. [German] Mit Kohlevergasung und der anschliessenden Stromerzeugung in

XAFS Study on TiO2 Photocatalyst Loaded on Zeolite Synthesized from Steel Slag

International Nuclear Information System (INIS)

Kuwahara, Yasutaka; Ohmichi, Tetsutaro; Mori, Kosuke; Katayama, Iwao; Yamashita, Hiromi

2007-01-01

The convenient route for the synthesis of Y-zeolites by utilizing steel slag as a material source was developed. Through hydrothermal treatment, well-crystallized Y-zeolite was obtained. We also synthesized TiO2-loaded Y-zeolites by an impregnation method. The structure of titanium oxide species highly dispersed on the zeolite, which couldn't be detected by XRD patterns, was investigated by XAFS analysis. Photocatalytic activity for decomposition of 2-propanol in liquid phase was found to be enhanced by the hydrophobic surface property of zeolite. It has been demonstrated that the zeolite synthesized from steel slag would be applicable as a promising support of TiO2 photocatalyst

EAF Slag Aggregate in Roller-Compacted Concrete Pavement: Effects of Delay in Compaction

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My Ngoc-Tra Lam

2018-04-01

Full Text Available This study investigates the effect of delay in compaction on the optimum moisture content and the mechanical propertie s (i.e., compressive strength, ultrasonic pulse velocity, splitting tensile strength, and modulus of elasticity of roller-compacted concrete pavement (RCCP made of electric arc furnace (EAF slag aggregate. EAF slag with size in the range of 4.75–19 mm was used to replace natural coarse aggregate in RCCP mixtures. A new mixing method was proposed for RCCP using EAF slag aggregate. The optimum moisture content of RCCP mixtures in this study was determined by a soil compaction method. The Proctor test assessed the optimum moisture content of mixtures at various time after mixing completion (i.e., 0, 15, 30, 60, and 90 min. Then, the effect of delay in compaction on the mechanical properties of RCCP mixtures at 28 days of age containing EAF slag aggregate was studied. The results presented that the negative effect on water content in the mixture caused by the higher water absorption characteristic of EAF slag was mitigated by the new mixing method. The optimum water content and maximum dry density of RCCP experience almost no effect from the delay in compaction. The compressive strength and splitting tensile strength of RCCP using EAF slag aggregate fulfilled the strength requirements for pavement with 90 min of delay in compaction.

The copper losses in the slags from the El Teniente process

International Nuclear Information System (INIS)

Imris, I.; Rebolledo, S.; Sanchez, M.; Castro, G.; Achurra, G.; Hernandez, F.

2000-01-01

The current El Teniente Pyrometallurgical Process for copper concentrate was commissioned at Caletones Smelter during the period 1988 - 1991 following an intensive research and development program that led to several improvements to the original process developed during the seventies. The Caletones Smelter production capacity is 370,000 tons of cast copper annually related to a concentrate smelting capacity of 1,250,000 tons per year. Several industrial applications of the process, in Chile and abroad, have shown its capability to treat copper concentrates in a wide range of chemical and mineralogical compositions. The main operational parameters that determine the performance of the process are oxygen enriched air flow rate, degree of oxygen enrichment, moisture content of the solid materials processed, molten material levels inside the vessel, frequency of molten materials tapping, bath temperature and copper losses in slags. The copper losses in the slags from the El Teniente Pyrometallurgical Process, predicted by calculation from thermodynamic data, have been compared with those determined by microscopic examination and quantitative electron microprobe analysis of the slag samples and by flotation tests of finely ground slag. (author)

Elemental properties of copper slag and measured airborne exposures at a copper slag processing facility.

Science.gov (United States)

Mugford, Christopher; Gibbs, Jenna L; Boylstein, Randy

2017-08-01

In 1974, the National Institute for Occupational Safety and Health recommended a ban on the use of abrasives containing >1% silica, giving rise to abrasive substitutes like copper slag. We present results from a National Institute for Occupational Safety and Health industrial hygiene survey at a copper slag processing facility that consisted of the collection of bulk samples for metals and silica; and full-shift area and personal air samples for dust, metals, and respirable silica. Carcinogens, suspect carcinogens, and other toxic elements were detected in all bulk samples, and area and personal air samples. Area air samples identified several areas with elevated levels of inhalable and respirable dust, and respirable silica: quality control check area (236 mg/m 3 inhalable; 10.3 mg/m 3 respirable; 0.430 mg/m 3 silica), inside the screen house (109 mg/m 3 inhalable; 13.8 mg/m 3 respirable; 0.686 mg/m 3 silica), under the conveyor belt leading to the screen house (19.8 mg/m 3 inhalable), and inside a conveyor access shack (11.4 mg/m 3 inhalable; 1.74 mg/m 3 respirable; 0.067 mg/m 3 silica). Overall, personal dust samples were lower than area dust samples and did not exceed published occupational exposure limits. Silica samples collected from a plant hand and a laborer exceeded the American Conference of Governmental Industrial Hygienist Threshold Limit Value of 0.025 µg/m 3 . All workers involved in copper slag processing (n = 5) approached or exceeded the Occupational Safety and Health Administration permissible exposure limit of 10 µg/m 3 for arsenic (range: 9.12-18.0 µg/m 3 ). Personal total dust levels were moderately correlated with personal arsenic levels (R s = 0.70) and personal respirable dust levels were strongly correlated with respirable silica levels (R s = 0.89). We identified multiple areas with elevated levels of dust, respirable silica, and metals that may have implications for personal exposure at other facilities if preventive

Reproducing ten years of road ageing - Accelerated carbonation and leaching of EAF steel slag

International Nuclear Information System (INIS)

Suer, Pascal; Lindqvist, Jan-Erik; Arm, Maria; Frogner-Kockum, Paul

2009-01-01

Reuse of industrial aggregates is still hindered by concern for their long-term properties. This paper proposes a laboratory method for accelerated ageing of steel slag, to predict environmental and technical properties, starting from fresh slag. Ageing processes in a 10-year old asphalt road with steel slag of electric arc furnace (EAF) type in the subbase were identified by scanning electron microscopy (SEM) and leaching tests. Samples from the road centre and the pavement edge were compared with each other and with samples of fresh slag. It was found that slag from the pavement edge showed traces of carbonation and leaching processes, whereas the road centre material was nearly identical to fresh slag, in spite of an accessible particle structure. Batches of moisturized road centre material exposed to oxygen, nitrogen or carbon dioxide (CO 2 ) were used for accelerated ageing. Time (7-14 days), temperature (20-40 o C) and initial slag moisture content (8-20%) were varied to achieve the carbonation (decrease in pH) and leaching that was observed in the pavement edge material. After ageing, water was added to assess leaching of metals and macroelements. 12% moisture, CO 2 and seven days at 40 o C gave the lowest pH value. This also reproduced the observed ageing effect for Ca, Cu, Ba, Fe, Mn, Pb, Ca (decreased leaching) and for V, Si, and Al (increased leaching). However, ageing effects on SO 4 , DOC and Cr were not reproduced.

Process for selectively concentrating the radioactivity of thorium containing magnesium slag

International Nuclear Information System (INIS)

Wilson, D.A.; Christiansen, S.H.; Simon, J.; Morin, D.W.

1993-01-01

In a process for separating magnesium from a magnesium slag using water and carbon dioxide, the improvement described comprises: (a) forming an aqueous magnesium slurry from the magnesium slag, which slag contains radioactive thorium and its daughters, and water; (b) solubilizing magnesium from the magnesium slurry by reacting the aqueous magnesium slurry with carbon dioxide wherein the carbon dioxide is at a pressure from greater than ambient to about 1,000 psig (about 7,000 kPa); (c) selectively concentrating by filtering the radioactive thorium and its daughters such that the radioactive thorium and its daughters are separated from the solubilized magnesium filtrate; and (d) reducing volume and/or weight of radioactive solids for disposal as radioactive waste

Smelting reduction of MgO in molten slag by liquid ferrosilicon

Energy Technology Data Exchange (ETDEWEB)

Tang, Q.; Gao, J.; Chen, X.; Wei, X.

2016-10-01

The smelting reduction of magnesium oxide was researched in this paper. The effect of molten slag composition and reduction temperature on percent reduction of magnesium oxide were discussed, and kinetics of smelting reduction of magnesium oxide in molten slag was studied. The results showed that the reduction extent of magnesium oxide increased by increasing either one of the following factors: the initial mass ratio of Al{sub 2}O{sub 3}/SiO{sub 2}, the addition of CaF{sub 2}, the initial molar ratio of Si/2MgO, and reaction temperature. The overall smelting reduction was controlled by mass transfer in slag with an apparent activation energy 586 kJ mol{sup -}1. (Author)

Leaching of silicon from ferronickel (FeNi) smelting slag with sodium hydroxide solution at atmospheric pressure

Science.gov (United States)

Mufakhir, F. R.; Mubarok, M. Z.; Ichlas, Z. T.

2018-01-01

The present paper reports the leaching behavior of silicon from ferronickel slag under atmospheric pressure using sodium hydroxide solution. The effect of several experimental variables, namely concentration of leaching agent, operating temperature, stirring speed, and slurry density was investigated. The leaching kinetic was also investigated by using shrinking core model. It was determined that leaching of silicon from the slag was controlled by diffusion through product layer, although the activation energy was found to be 85.84 kJ/mol, which was unusually high for such a diffusion-controlled process.

The effect of primary copper slag cooling rate on the copper valorization in the flotation process

Directory of Open Access Journals (Sweden)

Aleksandar Mihajlović

2015-06-01

Full Text Available Technological procedure of slow cooling slag from primary copper production is applied in the purpose of copper recovery in the level of 98.5% to blister. This technological procedure is divided into two phases, first slow cooling of slag on the air for 24 hours, and then accelerated cooling with water for 48 hours. Within the research following methods were used: calculation of nonstationary slag cooling, verification of the calculation using computer simulation of slag cooling in the software package COMSOL Multiphysics and experimental verification of simulation results. After testing of the experimentally gained samples of slowly cooled slag it was found that this technological procedure gives the best results in promoting growth or coagulation of dispersed particles of copper sulfide and copper in the slag, thereby increasing the utilization of the flotation process with a decrease of copper losses through very fine particles.

Visualisation and quantification of heavy metal accessibility in smelter slags: The influence of morphology on availability.

Science.gov (United States)

Morrison, Anthony L; Swierczek, Zofia; Gulson, Brian L

2016-03-01

The Imperial Smelting Furnace (ISF) for producing lead and zinc simultaneously has operated on four continents and in eleven countries from the 1950's. One of the process changes that the ISF introduced was the production of a finely granulated slag waste. Although this slag contained significant amounts of residual lead (Pb) and zinc (Zn), because of its glassy nature it was considered environmentally benign. From the Cockle Creek smelter near Boolaroo at the northern end of Lake Macquarie, NSW, Australia, it is estimated that around 2.1 million tonnes of the fine slag was distributed into the community and most remains where it was originally utilised. Residual tonnages of slag of this magnitude are common worldwide wherever the ISF operated. Studies of base metal smelting slags have concluded that mineralogical and morphological characteristics of the slag play a critical role in moderating environmental release of toxic elements. Scanning electron microscopy (SEM) and microanalysis of the ISF slags has shown that the Pb and associated elements are present as discrete nodules (∼6-22 μm) in the slag and that they are not associated with Zn which is contained in the glass slag phase. Using an automated SEM and analysis technique (QEMSCAN(®)) to "map" the mineralogical structure of the particles, it was possible to quantitatively determine the degree of access infiltrating fluids might have to the reaction surface of the Pb phases. The level of access decreases with increasing particle size, but in even the largest sized particles (-3350 + 2000 μm) nearly 80% of the Pb-containing phases were totally or partially accessible. These results provide evidence that the toxic elements in the slags are not contained by the glassy phase and will be vulnerable to leaching over time depending on their individual phase reactivity. Copyright © 2015 Elsevier Ltd. All rights reserved.

The prediction and representation of phase equilibria and physicochemical properties in complex coal ash slag systems

Energy Technology Data Exchange (ETDEWEB)

E. Jak; A. Kondratiev; S. Christie; P.C. Hayes [Centre for Coal in Sustainable Development (CCSD), Brisbane (Australia)

2003-07-01

A range of problems in coal utilisation technologies, including ash slag flow in slagging gasifiers, deposit formation, slagging, fouling, fusibility tests, fluxing, blending etc, are related to the melting behaviour of the mineral matter in the coal. To assist with solving these practical issues i) thermodynamic modelling of phase equilibria, and ii) viscosity modelling studies are being undertaken at the Pyrometallurgy Research Centre (The University of Queensland, Australia) with support from the Collaborative Research Centre for Coal in Sustainable Development (CCSD). The thermodynamic modelling has been carried out using the computer system FactSage, which is used for the calculation of multi-phase slag / solid / gas / matte / alloy / salt equilibria in multi-component systems of industrial interest. A modified quasi-chemical solution model is used for the liquid slag phase. New model optimisations have been carried out, which have significantly improved the accuracy of the thermodynamic models for coal combustion processes. Viscosity modelling, using a modified Urbain formalism, is carried out in conjunction with FactSage calculations to predict the viscosities of fully liquid as well as heterogeneous, partly crystallised slags. Custom designed software packages are developed using these fundamental models for wider use by industrial researchers and engineers, and for incorporation as process control modules. The new custom-designed computer software package can be used to produce limiting operability diagrams for slag systems. These diagrams are used to describe phase equilibria and physico-chemical properties in complex slag systems. The approach is illustrated with calculations on the system SiO{sub 2}-Al{sub 2}O{sub 3}-FeO-Fe{sub 2}O{sub 3}-CaO at metallic iron saturation, slags produced in coal slagging gasifiers. 28 refs., 7 figs., 1 tab.

Influence of the soluble fraction of blast furnace slag on the growth of some algae

Energy Technology Data Exchange (ETDEWEB)

Tokuda, H.

1977-01-01

The sea water-soluble fraction of the pulverized slag was prepared in anaerobic condition, and mixed with a basal medium in various ratios for preparation of a culture medium, on which the growth of a diatom, Skeletonema costatum, was suppressed. The inhibitory effect of the soluble fraction to this alga was reduced to a certain degree when the culture medium had been aerated with nitrogen preceding inoculation. The growth of Skel. costatum was also inhibited on the basal medium containing the untreated slag powder in various amounts, while it was stimulated when the slag powder was washed for several days before addition to the basal medium. The soluble fraction of the slag affected unfavorably the growth of a laver, Porphyra yezoensis, also. A diatom, Nitzschia closterium, was able to grow closely adhering to the slag powder. The inhibitory effect of the soluble fraction of the slag to algae seems to be caused largely by potassium or sodium sulfide, and slightly by sulfur oxides and some heavy metals dissolved in trace amounts.

Studies on use of Copper Slag as Replacement Material for River Sand in Building Constructions

Science.gov (United States)

Madheswaran, C. K.; Ambily, P. S.; Dattatreya, J. K.; Rajamane, N. P.

2014-09-01

This work focuses on the use of copper slag, as a partial replacement of sand for use in cement concrete and building construction. Cement mortar mixtures prepared with fine aggregate made up of different proportions of copper slag and sand were tested for use as masonry mortars and plastering. Three masonry wall panels of dimensions 1 × 1 m were plastered. The studies showed that although copper slag based mortar is suitable for plastering, with the increase in copper slag content, the wastage due to material rebounding from the plastered surfaces increases. It is therefore suggested that the copper slag can be used for plastering of floorings and horizontal up to 50 % by mass of the fine aggregate, and for vertical surfaces, such as, brick/block walls it can be used up to 25 %. In this study on concrete mixtures were prepared with two water cement ratios and different proportions of copper slag ranging from 0 % (for the control mix) to 100 % of fine aggregate. The Concrete mixes were evaluated for workability, density, and compressive strength.

Perspectives regarding the use of metallurgical slags as secondary metal resources - A review of bioleaching approaches.

Science.gov (United States)

Potysz, Anna; van Hullebusch, Eric D; Kierczak, Jakub

2018-05-05

Smelting activity by its very nature produces large amounts of metal-bearing waste, often called metallurgical slag(s). In the past, industry used to dispose of these waste products at dumping sites without the appropriate environmental oversight. Once there, ongoing biogeochemical processes affect the stability of the slags and cause the release of metallic contaminants. Rather than viewing metallurgical slags as waste, however, such deposits should be viewed as secondary metal resources. Metal bioleaching is a "green" treatment route for metallurgical slags, currently being studied under laboratory conditions. Metal-laden leachates obtained at the bioleaching stage have to be subjected to further recovery operations in order to obtain metal(s) of interest to achieve the highest levels of purity possible. This perspective paper considers the feasibility of the reuse of base-metal slags as secondary metal resources. Special focus is given to current laboratory bioleaching approaches and associated processing obstacles. Further directions of research for development of more efficient methods for waste slag treatment are also highlighted. The optimized procedure for slag treatment is defined as the result of this review and should include following steps: i) slag characterization (chemical and phase composition and buffering capacity) following the choice of initial pH, ii) the choice of particle size, iii) the choice of the liquid-to-solid ratio, iv) the choice of microorganisms, v) the choice of optimal nutrient supply (growth medium composition). An optimal combination of all these parameters will lead to efficient extraction and generation of metal-free solid residue. Copyright © 2018 Elsevier Ltd. All rights reserved.

Availability of arsenic, copper, lead, thallium, and zinc to various vegetables grown in slag-contaminated soils.

Science.gov (United States)

Bunzl, K; Trautmannsheimer, M; Schramel, P; Reifenhäuser, W

2001-01-01

To anticipate a possible hazard resulting from the plant uptake of metals from slag-contaminated soils, it is useful to study whether vegetables exist that are able to mobilize a given metal in the slag to a larger proportion than in an uncontaminated control soil. For this purpose, we studied the soil to plant transfer of arsenic, copper, lead, thallium, and zinc by the vegetables bean (Phaseolus vulgaris L. 'dwarf bean Modus'), kohlrabi (Brassica oleracea var. gongylodes L.), mangold (Beta vulgaris var. macrorhiza ), lettuce (Lactuca sativa L. 'American gathering brown'), carrot (Daucus carota L. 'Rotin', 'Sperlings's'), and celery [Apium graveiolus var. dulce (Mill.) Pers.] from a control soil (Ap horizon of a Entisol) and from a contaminated soil (1:1 soil-slag mixtures). Two types of slags were used: an iron-rich residue from pyrite (FeS2) roasting and a residue from coal firing. The metal concentrations in the slags, soils, and plants were used to calculate for each metal and soil-slag mixture the plant-soil fractional concentration ratio (CRfractional,slag), that is, the concentration ratio of the metal that results only from the slag in the soil. With the exception of TI, the resulting values obtained for this quantity for As, Cu, Pb, and Zn and for all vegetables were significantly smaller than the corresponding plant-soil concentration ratios (CRcontrol soil) for the uncontaminated soil. The results demonstrate quantitatively that the ability of a plant to accumulate a given metal as observed for a control soil might not exist for a soil-slag mixture, and vice versa.

Heavy metal recovery from electric arc furnace steel slag by using hydrochloric acid leaching

Science.gov (United States)

Wei, Lim Jin; Haan, Ong Teng; Shean Yaw, Thomas Choong; Chuah Abdullah, Luqman; Razak, Mus'ab Abdul; Cionita, Tezara; Toudehdehghan, Abdolreza

2018-03-01

Electric Arc Furnace steel slag (EAFS) is the waste produced in steelmaking industry. Environmental problem such as pollution will occur when dumping the steel slag waste into the landfill. These steel slags have properties that are suitable for various applications such as water treatment and wastewater. The objective of this study is to develop efficient and economical chlorination route for EAFS extraction by using leaching process. Various parameters such as concentration of hydrochloric acid, particle size of steel slag, reaction time and reaction temperature are investigated to determine the optimum conditions. As a result, the dissolution rate can be determined by changing the parameters, such as concentration of hydrochloric acid, particle size of steel slag, reaction time and reaction temperature. The optimum conditions for dissolution rates for the leaching process is at 3.0 M hydrochloric acid, particle size of 1.18 mm, reaction time of 2.5 hour and the temperature of 90°C.

Study of glass ceramic material on the base of ash group simulating slag of plasma shaft furnace for high temperature reprocessing of radioactive wastes

International Nuclear Information System (INIS)

Aloj, A.S.; Dmitriev, S.A.; Stefanovskij, S.V.

1997-01-01

Using the methods of X-ray diffraction, differential thermal and micro-probe analysis it is shown that the processes of minerals formation and homogenization in ash residue based charge under the heating up to 1450 deg C take place with a high rate and completely finish during 10 minutes. Homogeneous materials containing besides glassy phase crystalline phases and metallic shots are formed in this process. The products obtained with fluxes (dolomite and clay) additions are more homogeneous than a flux-less fused slag. Losses of α-radioactive nuclides during the melting of ash residue at 1300 deg C do not exceed 1.5% and is likely attributed with the products of uranium decay. Hydrolytic stability of the slags estimated from the rate of α-radioactive elements lixiviation is on the level of (1.4-5.7)x10 -4 g/(cm 2 x day) at 95 deg C

Design of a Subscale Propellant Slag Evaluation Motor Using Two-Phase Fluid Dynamic Analysis

Science.gov (United States)

Whitesides, R. Harold; Dill, Richard A.; Purinton, David C.; Sambamurthi, Jay K.

1996-01-01

Small pressure perturbations in the Space Shuttle Reusable Solid Rocket Motor (RSRM) are caused by the periodic expulsion of molten aluminum oxide slag from a pool that collects in the aft end of the motor around the submerged nozzle nose during the last half of motor operation. It is suspected that some motors produce more slag than others due to differences in aluminum oxide agglomerate particle sizes that may relate to subtle differences in propellant ingredient characteristics such as particle size distributions or processing variations. A subscale motor experiment was designed to determine the effect of propellant ingredient characteristics on the propensity for slag production. An existing 5 inch ballistic test motor was selected as the basic test vehicle. The standard converging/diverging nozzle was replaced with a submerged nose nozzle design to provide a positive trap for the slag that would increase the measured slag weights. Two-phase fluid dynamic analyses were performed to develop a nozzle nose design that maintained similitude in major flow field features with the full scale RSRM. The 5 inch motor was spun about its longitudinal axis to further enhance slag collection and retention. Two-phase flow analysis was used to select an appropriate spin rate along with other considerations, such as avoiding bum rate increases due to radial acceleration effects. Aluminum oxide particle distributions used in the flow analyses were measured in a quench bomb for RSRM type propellants with minor variations in ingredient characteristics. Detailed predictions for slag accumulation weights during motor bum compared favorably with slag weight data taken from defined zones in the subscale motor and nozzle. The use of two-phase flow analysis proved successful in gauging the viability of the experimental program during the planning phase and in guiding the design of the critical submerged nose nozzle.

Atmospheric particulate emissions from dry abrasive blasting using coal slag

Energy Technology Data Exchange (ETDEWEB)

Bhaskar Kura; Kalpalatha Kambham; Sivaramakrishnan Sangameswaran; Sandhya Potana [University of New Orleans, New Orleans, LA (United States). Department of Civil and Environmental Engineering

2006-08-15

Coal slag is one of the widely used abrasives in dry abrasive blasting. Atmospheric emissions from this process include particulate matter (PM) and heavy metals, such as chromium, lead, manganese, nickel. Quantities and characteristics of PM emissions depend on abrasive characteristics and process parameters. Emission factors are key inputs to estimate emissions. Experiments were conducted to study the effect of blast pressure, abrasive feed rate, and initial surface contamination on total PM (TPM) emission factors for coal slag. Rusted and painted mild steel surfaces were used as base plates. Blasting was carried out in an enclosed chamber, and PM was collected from an exhaust duct using U.S. Environment Protection Agency source sampling methods for stationary sources. Results showed that there is significant effect of blast pressure, feed rate, and surface contamination on TPM emissions. Mathematical equations were developed to estimate emission factors in terms of mass of emissions per unit mass of abrasive used, as well as mass of emissions per unit of surface area cleaned. These equations will help industries in estimating PM emissions based on blast pressure and abrasive feed rate. In addition, emissions can be reduced by choosing optimum operating conditions. 40 refs., 5 figs., 2 tabs.

Cleaning of a copper matte smelting slag from a water-jacket furnace by direct reduction of heavy metals.

Science.gov (United States)

Maweja, Kasonde; Mukongo, Tshikele; Mutombo, Ilunga

2009-05-30

Cleaning experiments of a copper matte smelting slag from the water-jacket furnace was undertaken by direct reduction in a laboratory-scale electric furnace. The effects of coal-to-slag ratio, w, and the reduction time, t, were considered for two different coal/slag mixing procedures. In the first procedure, metallurgical coal was added to the molten slag, whereas in the second procedure, coal was premixed with the solid slag before charging into the furnace. The recovery of heavy metals (Cu, Co), and the fuming of Pb and Zn were investigated. Contamination of the metal phase by iron and the acidity index of the final slag were analysed as these may impede the economical viability of the process. The lower w value of 2.56% yielded a recovery rate of less than 60% for copper and less than 50% for cobalt, and around 70% for zinc. However, increasing w to 5% allowed the recovery of 70-90% for Cu, Co and Zn simultaneously after 30-60 min reduction of the molten slag. After reduction, the cleaned slags contained only small amounts of copper and cobalt (zinc was efficient as the %Pb of the residual slag dropped to levels lower than 0.04% after 30 min of reduction. Ninety percent of the lead was removed from the initial slag and collected in the dusts. The zinc content of the cleaned slags quickly dropped to between 1 and 3 wt% from the initial 8.2% after 30 min reduction for w value of 5 and after 60 min reduction for w value of 2.56. The dusts contained about 60% Zn and 10% Pb. Recovery of lead from fuming of the slag was higher than 90% in all the experimental conditions considered in this study.

Reproducing ten years of road ageing - Accelerated carbonation and leaching of EAF steel slag

Energy Technology Data Exchange (ETDEWEB)

Suer, Pascal, E-mail: pascal.suer@swedgeo.se [Swedish Geotechnical Institute, Linkoeping (Sweden); Lindqvist, Jan-Erik [Swedish Cement and Concrete Research Institute, Boras (Sweden); Arm, Maria; Frogner-Kockum, Paul [Swedish Geotechnical Institute, Linkoeping (Sweden)

2009-09-01

Reuse of industrial aggregates is still hindered by concern for their long-term properties. This paper proposes a laboratory method for accelerated ageing of steel slag, to predict environmental and technical properties, starting from fresh slag. Ageing processes in a 10-year old asphalt road with steel slag of electric arc furnace (EAF) type in the subbase were identified by scanning electron microscopy (SEM) and leaching tests. Samples from the road centre and the pavement edge were compared with each other and with samples of fresh slag. It was found that slag from the pavement edge showed traces of carbonation and leaching processes, whereas the road centre material was nearly identical to fresh slag, in spite of an accessible particle structure. Batches of moisturized road centre material exposed to oxygen, nitrogen or carbon dioxide (CO{sub 2}) were used for accelerated ageing. Time (7-14 days), temperature (20-40 {sup o}C) and initial slag moisture content (8-20%) were varied to achieve the carbonation (decrease in pH) and leaching that was observed in the pavement edge material. After ageing, water was added to assess leaching of metals and macroelements. 12% moisture, CO{sub 2} and seven days at 40 {sup o}C gave the lowest pH value. This also reproduced the observed ageing effect for Ca, Cu, Ba, Fe, Mn, Pb, Ca (decreased leaching) and for V, Si, and Al (increased leaching). However, ageing effects on SO{sub 4}, DOC and Cr were not reproduced.

Use of soil-steel slag-class-C fly ash mixtures in subgrade applications.

Science.gov (United States)

2012-12-07

In Indiana, large quantities of recyclable : materials - such as steel slag, blast furnace : slag and fly ash - are generated each year as : by-products of various industries. Instead of : disposing these by-products into landfills, : we can recycle ...

Mineralogy and environmental geochemistry of historical iron slag, Hopewell Furnace National Historic Site, Pennsylvania, USA

International Nuclear Information System (INIS)

Piatak, Nadine M.; Seal, Robert R.

2012-01-01

The Hopewell Furnace National Historic Site in southeastern Pennsylvania, which features an Fe smelter that was operational in the 18th and 19th centuries, is dominated by three slag piles. Pile 1 slag, from the Hopewell Furnace, and pile 2 slag, likely from the nearby Cornwall Furnace, were both produced in cold-blast charcoal-fired smelters. In contrast, pile 3 slag was produced in an anthracite furnace. Ore samples from the nearby Jones and Hopewell mines that fed the smelter are mainly magnetite-rich with some sulfides (pyrite, chalcopyrite, sphalerite) and accessory silicates (quartz, garnet, feldspar, and clay minerals). Slag piles 1 and 2 are similar mineralogically containing predominantly skeletal and dendritic aluminian diopside and augite, skeletal forsteritic olivine, glass, rounded blebs of metallic Fe, and exotic quartz. Olivine is a major phase in all samples from pile 2, whereas it occurs in only a few samples from pile 1. Samples of the 2 O 3 (8.5–16.2 wt.%), CaO (8.2–26.2 wt.%), MgO (4.2–24.7 wt.%), and SiO 2 (36.4–59.8 wt.%), constituting between 81% and 97% of the mass of the samples. Piles 1 and 2 are chemically similar; pile 1 slag overall contains the highest Fe 2 O 3 , K 2 O and MnO, and the lowest MgO concentrations. Pile 3 slag is high in Al 2 O 3 , CaO and S, and low in Fe 2 O 3 , K 2 O and SiO 2 compared to the other piles. In general, piles 1 and 2 are chemically similar to each other, whereas pile 3 is distinct – a conclusion that reflects their mineralogy. The similarities and differences among piles in terms of mineralogy and major element chemistry result from the different smelting conditions under which the slag formed and include the fuel source, the composition of the ore and flux, the type of blast (cold versus hot), which affects the furnace temperature, and other beneficiation methods. The three distinct slag piles at Hopewell are enriched in numerous trace elements, such as As (up to 12 mg/kg), Cd (up to 0.4 mg

Suitability of adsorption isotherms for predicting the retention capacity of active slag filters removing phosphorus from wastewater.

Science.gov (United States)

Pratt, C; Shilton, A

2009-01-01

Active slag filters are an emerging technology for removing phosphorus (P) from wastewater. A number of researchers have suggested that adsorption isotherms are a useful tool for predicting P retention capacity. However, to date the appropriateness of using isotherms for slag filter design remains unverified due to the absence of benchmark data from a full-scale, field filter operated to exhaustion. This investigation compared the isotherm-predicted P retention capacity of a melter slag with the P adsorption capacity determined from a full-scale, melter slag filter which had reached exhaustion after five years of successfully removing P from waste stabilization pond effluent. Results from the standard laboratory batch test showed that P adsorption correlated more strongly with the Freundlich Isotherm (R(2)=0.97, Pretention capacity of 0.014 gP/kg slag; markedly lower than the 1.23 gP/kg slag adsorbed by the field filter. Clearly, the result generated by the isotherm bears no resemblance to actual field capacity. Scanning electron microscopy analysis revealed porous, reactive secondary minerals on the slag granule surfaces from the field filter which were likely created by weathering. This slow weathering effect, which generates substantial new adsorption sites, is not accounted for by adsorption isotherms rendering them ineffective in slag filter design.

Thermodynamics of Boron Removal from Silicon Using CaO-MgO-Al2O3-SiO2 Slags

Science.gov (United States)

Jakobsson, Lars Klemet; Tangstad, Merete

2018-04-01

Slag refining is one of few metallurgical methods for removal of boron from silicon. It is important to know the thermodynamic properties of boron in slags to understand the refining process. The relation of the distribution coefficient of boron to the activity of silica, partial pressure of oxygen, and capacity of slags for boron oxide was investigated. The link between these parameters explains why the distribution coefficient of boron does not change much with changing slag composition. In addition, the thermodynamic properties of dilute boron oxide in CaO-MgO-Al2O3-SiO2 slags was determined. The ratio of the activity coefficient of boron oxide and silica was found to be the most important parameter for understanding changes in the distribution coefficient of boron for different slags. Finally, the relation between the activity coefficient of boron oxide and slag structure was investigated. It was found that the structure can explain how the distribution coefficient of boron changes depending on slag composition.

Evaluation of the use of steelmaking slag as an aggregate in concrete mix: A factorial design approach

OpenAIRE

Aljbour Salah H.; Tarawneh Sultan A.; Al-Harahsheh Adnan M.

2017-01-01

Slag is investigated towards its potential use as an aggregate in concrete mix production. Full factorial design methodology is applied to study the effect of two process input variables, namely: slag as coarse aggregate and slag as medium aggregate on the properties of concrete mix. Additionally, the interaction between input variables is also examined. Incorporating steel slag aggregate in the concrete mix affected its compressive strength. Enhanced compressive strength concrete mix was obt...

Effects of slag composition and process variables on decontamination of metallic wastes by melt refining

International Nuclear Information System (INIS)

Heshmatpour, B.; Copeland, G.L.

1981-01-01

Melt refining has been suggested as an alternative for decontamination and volume reduction of low-level-contaminated metallic wastes. Knowledge of metallurgical and thermochemical aspects of the process is essential for effective treatment of various metals. Variables such as slag type and composition, melting technique, and refractory materials need to be identified for each metal or alloy. Samples of contaminated metals were melted with fluxes by resistance furnace or induction heating. The resulting ingots as well as the slags were analyzed for their nuclide contents, and the corresponding partition ratios were calculated. Compatibility of slags and refractories was also investigated, and proper refractory materials were identified. Resistance furnace melting appeared to be a better melting technique for nonferrous scrap, while induction melting was more suitable for ferrous metals. In general uranium contents of the metals, except for aluminum, could be reduced to as low as 0.01 to 0.1 ppM by melt refining. Aluminum could be decontaminated to about 1 to 2 ppM U when certain fluoride slags were used. The extent of decontamination was not very sensitive to slag type and composition. However, borosilicate and basic oxidizing slags were more effective on ferrous metals and Cu; NaNO 3 -NaCl-NaOH type fluxes were desirable for Zn, Pb, and Sn; and fluoride type slags were effective for decontamination of Al. Recrystallized alumina proved to be the most compatible refractory for melt refining both ferrous and nonferrous metals, while graphite was suitable for nonferrous metal processing. In conclusion, melt refining is an effective technique for volume reduction ad decontamination of contaminated metal scrap when proper slags, melting technique, and refractories are used

Slag Evaluation to Reduce Energy Consumption and EAF Electrical Instability

OpenAIRE

Vieira,Deisi; Almeida,Rodolfo Arnaldo Montecinos de; Bielefeldt,Wagner Viana; Vilela,Antônio Cezar Faria

2016-01-01

In steel mills that operate with electric arc furnaces (EAF), it is interesting to ensure greater stability to the electric arc to aim at less distortion in the electrical system, with consequent reduction in electric power consumption. The slag foaming increases electric arc stability by reducing the total harmonic distortion (THD) between EAF phases. In this study, information about the chemical composition of the slag and electrical parameters of an EAF were collected. With the composition...

Leaching of aluminum and iron from boiler slag generated from a typical Chinese Steel Plant.

Science.gov (United States)

Li, Jinping; Gan, Jinhua; Li, Xianwang

2009-07-30

This paper presents a new way of recycling aluminum and iron in boiler slag derived from coal combustion plants, which integrates efficient extraction and reuse of the leached pellets together. The boiler slag was pelletized together with washed coal and lime prior to sintering and then was sintered at 800-1200 degrees C for different periods to produce sintered pellets for the leaching test. An elemental analysis of aqueous solutions leached by sulfuric acid was determined by EDTA-Na(2)-ZnCl(2) titration method. The components and microstructures of the samples, sintered pellets and leached residue were examined by means of XRF, XRD and SEM. XRD analysis indicates that predominate minerals such as kaolinite, quartz, calcium silicide, hematate and metakoalin exist in the boiler slag. An aluminum extraction efficiency of 86.50% was achieved. The maximum extraction efficiency of Fe was 94.60% in the same conditions of that for the maximum extraction efficiency of Al. The extraction efficiencies of Al and Fe increased with an increase in temperature, leaching time and acidity. High Al extraction efficiency was obtained for pellets with high CaO content. The final product of alumina would be used directly for the production of metallic aluminum.

A new methodology using mathematical treatment in uranium recovery of slags from U-metal production

International Nuclear Information System (INIS)

Ferreto, Helio Fernando Rodrigues; Araujo, Berta Floh de

1999-01-01

U 3 Si 2 fuel was developed by the Fuel Cycle Department of IPEN/CNEN - SP in order to provide high density fuel elements for the IEA-R1m swimming pool reactor. Uranium containing magnesium fluoride slags are produced during the reduction of U F 4 to metallic uranium, the first step of U 3 Si 2 production. Since enriched uranium is used and taking in account process economics and environmental impacts, the recovery of uranium from the slags is highly recommended. This work deals with the uranium recovery from magnesium fluoride slag via nitric acid leaching process using a new methodology for the study. A statistical procedure for process optimization was applied using a fractional factorial design at two levels and four variables represented as 2 4-1 . Variance analysis followed by multiple regression was used, setting up a first order polygonal model, as follow: y 92,409 +3,825 x 1 - 0,875 x 3 + 1,65 x 4 - 0,95 x 3 x 4 Standard error 1,04572. This equation represents the variables and the most suitable interactions in the uranium recovery process. By using this equation, one can obtain in advance and without making experiments the values from the process variables for a giving process yield. (author)

Experimental determination and numerical simulation of viscositites in slag-systems under gasification conditions; Experimentelle Bestimmung und numerische Simulation von Viskositaeten in Schlackesystemen unter Vergasungsbedingungen

Energy Technology Data Exchange (ETDEWEB)

Nentwig, Thomas

2011-07-01

Silica melts are reflected in many different industrial and natural processes such as slags in steel production and gasification of coal, glass in the glass making industry, lava in the volcanology and in lots of other fields. Rheological properties like the viscosity of this silica melts are really important in all of these processes. A general and good working viscosity model would help all scientists and engineers, who have to simulate and optimise these processes. First, it is important to have the possibility to measure viscosities of slags. As part of this PhD thesis a new high-temperature high-pressure rotational viscosimeter is developed for measurements up to {>=}1600 C and 20 bar. Particularly in relation to the coal gasification process this two parameters are really important, because coal gasification occurs under high temperatures and high pressures. With this new viscosimeter it is possible to measure slag viscosities under realistic gasification conditions. To show that the new viscosimeter works quite good viscosity measurements of four real slags have been done. The influence of pressure and atmosphere on viscosity have been examined. The measurements are also compared with different viscosity models. The Arrhenius- and Weymann-Equation have been determined and the correlation between viscosity and basicity of the slag has been evaluated. In the second part of the Phd thesis a new viscosity model is developed. The model is based on the structure inside the slag and consists in existing thermodynamic models. After a detailed literature research the model is developed for the SiO{sub 2}-Al{sub 2}O{sub 3}-Na{sub 2}O-K{sub 2}O system. The quality of this new model is estimated by comparing calculated viscosity values with measurements found during the literature research. The new model is also compared with other existing models for viscosity calculation.

Case cluster of pneumoconiosis at a coal slag processing facility.

Science.gov (United States)

Fagan, Kathleen M; Cropsey, Erin B; Armstrong, Jenna L

2015-05-01

During an inspection by the Occupational Safety and Health Administration (OSHA) of a small coal slag processing plant with 12 current workers, four cases of pneumoconiosis were identified among former workers. The OSHA investigation consisted of industrial hygiene sampling, a review of medical records, and case interviews. Some personal sampling measurements exceeded the OSHA Permissible Exposure Limit (PEL) for total dust exposures of 15 mg/m(3), and the measured respirable silica exposure of 0.043 mg/m(3), although below OSHA's current PEL for respirable dust containing silica, was above the American Conference of Governmental Industrial Hygienists' Threshold Limit Value (TLV). Chest x-rays for all four workers identified small opacities consistent with pneumoconiosis. This is the first known report of lung disease in workers processing coal slag and raises concerns for workers exposed to coal slag dust. © 2015 Wiley Periodicals, Inc.

Criteria determining the selection of slags for the melt decontamination of radioactively contaminated stainless steel by electroslag remelting

International Nuclear Information System (INIS)

Buckentin, J.M.R.; Damkroger, B.K.; Shelmidine, G.J.; Atteridge, D.G.

1997-01-01

Electroslag remelting is an excellent process choice for the melt decontamination of radioactively contaminated metals. ESR furnaces are easily enclosed and do not make use of refractories which could complicate thermochemical interactions between molten metal and slag. A variety of cleaning mechanisms are active during melting; radionuclides may be partitioned to the slag by means of thermochemical reaction, electrochemical reaction, or mechanical entrapment. At the completion of melting, the slag is removed from the furnace in solid form. The electroslag process as a whole is greatly affected by the chemical and physical properties of the slag used. When used as a melt decontamination scheme, the ESR process may be optimized by selection of the slag. In this research, stainless steel bars were coated with non-radioactive surrogate elements in order to simulate surface contamination. These bars were electroslag remelted using slags of various chemistries. The slags investigated were ternary mixtures of calcium fluoride, calcium oxide, and alumina. The final chemistries of the stainless steel ingots were compared with those predicted by the use of a Free Energy Minimization Modeling technique. Modeling also provided insight into the chemical mechanisms by which certain elements are captured by a slag. Slag selection was also shown to have an impact on the electrical efficiency of the process as well as the surface quality of the ingots produced

The Effect of CaO on Gas/Slag/Matte/Tridymite Equilibria in Fayalite-Based Copper Smelting Slags at 1473 K (1200 °C) and P(SO2) = 0.25 Atm

Science.gov (United States)

Fallah-Mehrjardi, Ata; Hayes, Peter C.; Jak, Evgueni

2018-04-01

Fundamental experimental studies have been undertaken to determine the effect of CaO on the equilibria between the gas phase (CO/CO2/SO2/Ar) and slag/matte/tridymite phases in the Cu-Fe-O-S-Si-Ca system at 1473 K (1200 °C) and P(SO2) = 0.25 atm. The experimental methodology developed in the Pyrometallurgy Innovation Centre was used. New experimental data have been obtained for the four-phase equilibria system for fixed concentrations of CaO (up to 4 wt pct) in the slag phase as a function of copper concentration in matte, including the concentrations of dissolved sulfur and copper in slag, and Fe/SiO2 ratios in slag at tridymite saturation. The new data provided in the present study are of direct relevance to the pyrometallurgical processing of copper and will be used as an input to optimize the thermodynamic database for the copper-containing multi-component multi-phase system.

The production of hydrogen-rich gas by wet sludge pyrolysis using waste heat from blast-furnace slag

International Nuclear Information System (INIS)

Luo, Siyi; Feng, Yu

2016-01-01

Blast furnace (BF) slag, a byproduct of steelmaking industry, contains a large amount of sensible heat and is composed of some metal oxides, which exhibits preferable catalytic performance in improving tar cracking and C_nH_m reforming. This paper presents a heat recovery system from the heat of BF slag, which generates hydrogen-rich gas via the endothermic reactions of sludge pyrolysis. The effects of various parameters including the slag temperature, the mass ratio of slag to sludge (B/S), particle size and feed moisture on product yields and gas characteristics were evaluated separately. It was found that the pyrolysis products distribution was significantly influenced by the BF slag temperature. The differences resulting from varying B/S practically disappear as higher temperature heat carrier is approached. The optimum feed moisture was in favour of sludge pyrolysis by getting char and tar participate in gasification reactions, improving gas yield and quality. BF slag as catalyst can greatly increase H_2 and CO contents of gas by improving tar degradation and reforming of biogas (CO_2 and CH_4). Decreasing the slag particles size was helpful to sludge primary pyrolysis to produce more light gases, less char and condensate, while its effects on gas compositions was not evident. - Highlights: • The sensible heat of molten slag was recovered and converted into combustible gas. • A novel rotary pyrolysis reactor using BF slag as heat carrier was presented. • The moisture in sludge was used as the gasification medium and hydrogen source.

ALKALI-ACTIVATION KINETICS OF PHOSPHORUS SLAG CEMENT USING COMPRESSIVE STRENGTH DATA

Directory of Open Access Journals (Sweden)

Hojjatollah Maghsoodloorad

2015-09-01

Full Text Available In this research, through compressive strength data, the order and kinetics of alkali-activation of phosphorus slag activated with two compound activators of NaOH + Na2CO3 and Na2CO3 + Ca(OH2, has been evaluated. The kinetics and order of alkali activation is a key factor to forecasting the mechanical behavior of alkali activated cement at different curing time and temperatures without carrying out experimental tests. The apparent activation energy was obtained as 35.6 kJ.mol-1 and 60.7 kJ.mol-1 for the two activators, respectively. Investigations proved that the alkali-activation kinetics of phosphorus slag resembles chemical reactions of second order. Moreover, the order of alkali-activation of phosphorus slag does not depend on the type of activator.

The recovery of Zn and Pb and the manufacture of lightweight bricks from zinc smelting slag and clay.

Science.gov (United States)

Hu, Huiping; Deng, Qiufeng; Li, Chao; Xie, Yue; Dong, Zeqin; Zhang, Wei

2014-04-30

Novel lightweight bricks have been produced by sintering mixes of zinc smelting slag and clay. A two-stage sintered process has been proposed to recovery of Zn and Pb and reutilization of the zinc smelting slag. In the first stage of the process, called reduction and volatilization procedure, zinc and lead were reduced by the carbon contained in the zinc smelting slag and volatilized into the dust, and the dust can be used as a secondary zinc resource. In the second stage of the process, called oxidation sintering procedure, a lightweight brick was produced. Samples containing up to 60 wt.% zinc smelting slag and 40 wt.% kaolin clay were reduced at 1050°C for 6h, and then sintered at 1050°C for 4h. The recoveries of Zn and Pb from the brick are 94.5 ± 0.6% and 97.6 ± 0.2%, respectively. Low bulk density (1.42 g cm(-3)) and relatively high compressive strength (2 2MPa) sintered bricks were produced, and the leaching toxicity of the sintered bricks was below the regulatory thresholds of Chinese National Standards. Copyright © 2014 Elsevier B.V. All rights reserved.

Foaming Index of CaO-SiO2-FeO-MgO Slag System

Science.gov (United States)

Park, Youngjoo; Min, Dong Joon

A study on the effect of FeO and MgO content on foaming index in EAF slag system was carried out. The height of the slag foam was measured by electric probe maintaining steady state in gas formation and escape. Foaming index, which is the measurement of gas capturing potential of the slag, is calculated from the foam height and gas flow rate. Viscosity and surface tension, which are the key properties for the foaming index, are calculated by Urbain's model and additive method, respectively. Dimensional analysis also performed to determine the dominancy of properties and resulted that the important factor was a ratio between viscosity and surface tension. The effect of each component on the viscosity, surface tension and foaming index of the slag is evaluated to be in strong relationship.

Rheological Characterization of Warm-Modified Asphalt Mastics Containing Electric Arc Furnace Steel Slags

Directory of Open Access Journals (Sweden)

M. Pasetto

2016-01-01

Full Text Available The environmental sustainability of road materials and technologies plays a key role in pavement engineering. In this sense, the use of Warm Mix Asphalt (WMA, that is, a modified asphalt concrete that can be produced and applied at lower temperature, is considered an effective solution leading to environmental and operational benefits. The environmental sustainability of WMA can be further enhanced with the inclusion of steel slag in partial substitution of natural aggregates. Nevertheless, such innovative material applied at lower temperatures containing warm additives and steel slag should be able to guarantee at least the same performance of traditional hot mix asphalts, thus assuring acceptable mechanical properties and durability. Therefore, the purpose of this study is to investigate the rheological behaviour of bituminous mastics obtained combining a warm-modified binder and a filler (material passing to 0.063 mm coming from electric arc furnace steel slag. To evaluate the influence of both warm additive and steel slag, a plain binder and limestone filler were also used for comparison purposes. Complex modulus and permanent deformation resistance of bitumens and mastics were assessed using a dynamic shear rheometer. Experimental results showed that steel slag warm mastics assure enhanced performance demonstrating promising applicability.

Quality of structural steel melted by single-slag process

International Nuclear Information System (INIS)

Levin, A.M.; Andreev, V.I.; Monastyrskij, A.V.; Drozdova, M.F.; Pashchenko, V.E.; Orzhekh, M.B.

1982-01-01

The 40Kh and 12KhN3A steels were used to compare the quality of the metal manufactured according to several variants of a single-slag process with the metal of a conventional melting technology. Investigation results show, that a single-slag process metal has higher sulfides and oxides contents as well as an increased anisotropy of mechanical properties while its tendency to flake formation is weaker due to a less degree of gas saturation. It is marked that anisotropy in the properties and a sulfide content may be decreased by out-of-furnace treatment of steels

Attenuation of Gamma Rays by Concrete . Lead Slag Composites

International Nuclear Information System (INIS)

Ismail, I.M.; Sweelam, M.H.; Zaghloul, Y.R.; Aly, H.F.

2008-01-01

Using of wastes and industrial by-products as concrete aggregate to be used as structural and radiation shielded material has increased in the recent years. Concrete was mixed with different amounts of lead slag extracted from recycling of the spent automotive batteries as fine aggregates. The lead slag was used as partial replacement of sand in the studied composites. The concrete composites obtained were characterized in terms of density, water absorption, porosity, compressive strength and attenuation of γ- rays with different energies. The attenuation coefficient and the half value thickness of the different matrices were calculated and discussed

Remediation of Acid Generating Colliery Spoil Using Steel Slag – Case Studies

Directory of Open Access Journals (Sweden)

Ghataora Gurmel S.

2015-06-01

Full Text Available One of the legacies of the coal mining industry is the existence of numerous colliery spoil mounds. Run-off waters from some of these mounds result in oxidation of sulphur compounds causing pH to drop to perhaps as low as 2.5. At this pH, mobility for metals increases and it results in destruction of both flora and fauna. In order to reduce acidity, a number of solutions have been investigated with varying degree of success. A recent study to reduce acidity in spoil run-off water included the use of Basic Oxygen Steel slag. Its slow release of lime resulted in longer term remediation compared with other techniques. In addition to this, steel slag contains elements which are essential for plant growth and can be regarded as a weak fertiliser. This was substantiated in two field trials, which had the aim of not only remediating acidity from two different types of colliery spoils, but also to develop a composition that supports grass growth. The objectives were achieved at both sites and some of the results of over 5000 chemical tests conducted during these studies are reported in this paper.

Dripping and evolution behavior of primary slag bearing TiO2 through the coke packed bed in a blast-furnace hearth

Science.gov (United States)

Liu, Yan-xiang; Zhang, Jian-liang; Wang, Zhi-yu; Jiao, Ke-xin; Zhang, Guo-hua; Chou, Kuo-chih

2017-02-01

To investigate the flow of primary slag bearing TiO2 in the cohesive zone of blast furnaces, experiments were carried out based on the laboratory-scale packed bed systems. It is concluded that the initial temperature of slag dripping increases with decreasing FeO content and increasing TiO2 content. The slag holdup decreases when the FeO content is in the range of 5wt%-10wt%, whereas it increases when the FeO content exceeds 10wt%. Meanwhile, the slag holdup decreases when the TiO2 content increases from 5wt% to 10wt% but increases when the TiO2 content exceeds 10wt%. Moreover, slag/coke interface analysis shows that the reaction between FeO and TiO2 occurs between the slag and the coke. The slag/coke interface is divided into three layers: slag layer, iron-rich layer, and coke layer. TiO2 in the slag is reduced by carbon, and the generated Ti diffuses into iron.

Basalt Fiber for Volcanic Slag Lightweight Aggregate Concrete Research on the Impact of Performance

Science.gov (United States)

Xiao, Li-guang; Li, Gen-zhuang

2018-03-01

In order to study the effect of basalt fiber on the mechanical properties and durability of volcanic slag lightweight aggregate concrete, the experimental study on the flexural strength, compressive strength and freeze-thaw resistance of volcanic slag concrete with different basalt fiber content were carried out, the basalt fiber was surface treated with NaOH and water glass, the results show that the surface treatment of basalt fiber can significantly improve the mechanical properties, durability and other properties of volcanic slag lightweight aggregate concrete.

Influence of composition of the raw materials on phase formation in solid compounds based on slag and clay minerals

International Nuclear Information System (INIS)

Galkin, A.V.; Tolebaev, T.; Omarova, V.I.; Burkitbaev, M.; Blynskiy, A.P.; Bachilova, N.V.; Matsynina, V.I.

2003-01-01

Full text: Activation of solidification processes in a compound formed on the basis of slag and clay minerals using sodium hydroxide - the output product from processing the BN-350 sodium coolant it is expedient to form the final product with a phase composition representing (in terms of long term storage) hydro-alumino-silicates incorporating Na-22 and Cs-137 radionuclides, which isomorphly replace other atoms in the crystal lattice sites. Combination of mineral phases, such as alkaline and alkaline-earth hydro-alumino-silicates with zeolite-like structure, providing sorptive properties, and the tobermorite like low-base hydro silicates of calcium defining the physico-mechanical properties of compound is the necessary condition for the compound stability. Investigations of phase formation in the mixtures of Kazakhstan clay, slag materials and alkali have been conducted targeted to control the physico-chemical properties of solid compound. The mixtures of alkali, thermal power plant ashes and clays of various mineralogical genesis (kaolinite, bentonite, Ca-Na-smectite montmorillonite) have been studied. The ashes and phosphorous slag while interacting with alkali are determined to form the non-alkaline hydro-silicates of stavrolite and indianite (anortite) type with free alkali being found in an unbound state. Both alkaline and alkaline-alkaline-earth hydro-silicates of Na 2 Ca 2 Si 2 O 7 H 2 O type are only formed in a compounds containing metallurgical slag. Formation of alkaline hydro-alumino-silicates of NaAlSiO 4 H 2 0 type as well as tomsonite (Na 4 Ca 8 [Al 20S i 20 O 80 ] 24H 2 O) - the zeolite like mineral have been detected in a two-component alkali-clay mixtures. Besides the quantity of tomsonite was determined to be not only dependent on Al 2 O 3 content in clay component but is also defined by stoichiometric composition of the mixture, because zeolite synthesis takes place under conditions of gels co-deposition and high pH value. Maximum quantity of

Properties of Foamed Mortar Prepared with Granulated Blast-Furnace Slag

OpenAIRE

Zhao, Xiao; Lim, Siong-Kang; Tan, Cher-Siang; Li, Bo; Ling, Tung-Chai; Huang, Runqiu; Wang, Qingyuan

2015-01-01

Foamed mortar with a density of 1300 kg/m3 was prepared. In the initial laboratory trials, water-to-cement (w/c) ratios ranging from 0.54 to 0.64 were tested to determine the optimal value for foamed mortar corresponding to the highest compressive strength without compromising its fresh state properties. With the obtained optimal w/c ratio of 0.56, two types of foamed mortar were prepared, namely cement-foamed mortar (CFM) and slag-foamed mortar (SFM, 50% cement was replaced by slag weight). ...

Treatment of petroleum-hydrocarbon contaminated soils using hydrogen peroxide oxidation catalyzed by waste basic oxygen furnace slag

International Nuclear Information System (INIS)

Tsai, T.T.; Kao, C.M.

2009-01-01

The contamination of subsurface soils with petroleum hydrocarbons is a widespread environmental problem. The objective of this study was to evaluate the potential of applying waste basic oxygen furnace slag (BOF slag) as the catalyst to enhance the Fenton-like oxidation to remediate fuel oil or diesel contaminated soils. The studied controlling factors that affect the removal efficiency of petroleum hydrocarbons included concentrations of H 2 O 2 , BOF slag dosages, types of petroleum hydrocarbons (e.g., fuel oil and diesel), and types of iron mineral. Experimental results indicate that oxidation of petroleum hydrocarbon via the Fenton-like process can be enhanced with the addition of BOF slag. Results from the X-ray powder diffraction analysis reveal that the major iron type of BOF slag/sandy loam system was iron mineral (e.g., α-Fe 2 O 3 and α-FeOOH). Approximately 76% and 96% of fuel oil and diesel removal were observed (initial total petroleum hydrocarbon (TPH) concentration = 10,000 mg kg -1 ), respectively, with the addition of 15% of H 2 O 2 and 100 g kg -1 of BOF slag after 40 h of reaction. Because BOF slag contains extractable irons such as amorphous iron and soluble iron, it can act as an iron sink to supply iron continuously for Fenton-like oxidation. Results demonstrate that Fenton-like oxidation catalyzed by BOF slag is a potential method to be able to remediate petroleum-hydrocarbon contaminated soils efficiently and effectively.

Performance of Separation Processes for Precipitated Calcium Carbonate Produced with an Innovative Method from Steelmaking Slag and Carbon Dioxide

Energy Technology Data Exchange (ETDEWEB)

Teir, Sebastian, E-mail: sebastian.teir@vtt.fi [VTT Technical Research Centre of Finland Ltd., Espoo (Finland); Auvinen, Toni [Outotec Dewatering Technology Center, Lappeenranta (Finland); Said, Arshe [Department of Energy Technology, School of Engineering, Aalto University, Espoo (Finland); Kotiranta, Tuukka; Peltola, Heljä [Outotec Research Center, Pori (Finland)

2016-02-22

In this work, experiments were performed to determine the filterability of calcium carbonate produced with an alternative calcium carbonate production concept. The concept uses steelmaking slag as raw material and has potential to fix CO{sub 2} emissions and utilize steelmaking slag, simultaneously. As calcium carbonate is precipitated in a solution containing ammonium chloride, calcium chloride, and ammonia, the product needs to be washed and hence filtered. In this work, different separation processes, including washing, filtering, and drying, were tested on two calcium carbonate slurries produced from steel converter slag and CO{sub 2} by a laboratory-scale pilot facility, with the aim of obtaining a solid product with a low chloride content using a minimum amount of washing water. The order of maximum filtration rates achievable of the calcium carbonate slurries was determined by experimental work. The tests included pressure filtration and vacuum filtration and the test series contained altogether 21 different filtration cycles with varying combinations of filtering, washing, and drying steps. The filtered cakes were analyzed by their residual moisture content, chloride content, and conductivity, and the filtrates by their residual solids content, chloride content, and conductivity. Pressure filtration gave a high capacity (400–460 kg/m{sup 2}h) and a low cake residual moisture content (12–14 wt-%). Vacuum filtration gave slightly higher filtration rates (500–610 kg/m{sup 2}h at the lowest residual chloride contents of the cakes), but the cake residual moisture also stayed higher (25–26 wt-%). As the vacuum filtration tests used a filter cloth with higher permeability than that of the pressure filtration tests, a slightly higher filtration rate was expected. However, both filtration technologies seem suitable for filtering and washing calcium carbonate prepared with the studied method as a residual chloride content as low as 10 ppm of the filtered

Characterization of Iron and Steel Industry Slags to be Recycled under Ecological Aspects as a Recycling Concept for Waste Treatment

International Nuclear Information System (INIS)

Khalil, T.K.; Aly, H.F.; Bossert, J.

1999-01-01

The recycling and final disposal of different types of industrial waste play an important role in decreasing environmental pollution all over the world. Three different solid waste slags from steel industries situated in the Helwan area (Cairo-Egypt), namely blast furnace slags, oxygen converter slags arc furnace slags were studied. The morphology of the collected slag powders was examined using scanning electron microscopy (SEM). Surface characteristics of the slag powders were measured through nitrogen gas adsorption and application of the BET equation at 77 K. The thermal behaviour of the slag powders was studied with the help of differential thermal analysis (DTA) and thermogravimetry(TG)> Due to the presence of some changes in the DTA base lines, possibly as a result of phase transformations, X-ray diffraction was applied to identify these phases. The sintering behaviour of the compact slag powders after isostatic pressing was evaluated using dilatometry. The sintering and melting temperature of the studied samples were determined using heating microscopy. The effect of changing sintering temperature and of applying different isostatic pressures on the density and porosity of the slag powder compacts was investigated

Metal droplet holdup in the thick slag layer subjected to bottom gas injection; Gas sokofuki wo tomonau atsui slag sonai ni okeru metal teki no holdup

Energy Technology Data Exchange (ETDEWEB)

Takashima, S; Iguchi, M [Hokkaido University, Sapporo (Japan)

2000-04-01

Model experiments were carried out to investigate the bubble and liquid flow characteristics in a bottom blowing bath covered with a thick slag layer typical of in-bath smelting reduction processes. An aqueous ZnCl{sub 2} solution and silicone oil were used as the models for molten metal and molten slag, respectively. The density ratio of the solution to the silicone oil was 1.7, being close to a steel/slag density ratio of 2.0 to 2.2 in practice. The diameter of a vessel containing the two liquids was changed over a wide range. The holdup of the solution carried up by bubbles into the upper silicone oil layer was measured with a suction tube. The volume of the solution, V{sub m}, was dependent mainly on the density difference. Empirical correlations of V{sub m} and the penetration height of the solution were derived. (author)

Treatment of radioactive metallic waste by the electro-slag melting method

International Nuclear Information System (INIS)

Ochiai, Atsuhiro; Nagura, Kanetake; Noura, Tsuyoshi

1983-01-01

The applicability of the electro-slag melting method for treating plutonuim contaminated metallic waste was studied. A 100kg test furnace was built and simulated metallic waste was melted and solidified in this furnace. Waste volume was reduced to 1/25 with a decontamination factor of 25 and the slag and the copper mold are repeatedly usable. The process is expected to be employed in the project of PWTF (Plutonium contaminated Wate Treatment Facilities). (author)

Crystallization characteristics of iron-rich glass ceramics prepared from nickel slag and blast furnace slag

Science.gov (United States)

Wang, Zhong-Jie; Ni, Wen; Li, Ke-Qing; Huang, Xiao-Yan; Zhu, Li-Ping

2011-08-01

The crystallization process of iron-rich glass-ceramics prepared from the mixture of nickel slag (NS) and blast furnace slag (BFS) with a small amount of quartz sand was investigated. A modified melting method which was more energy-saving than the traditional methods was used to control the crystallization process. The results show that the iron-rich system has much lower melting temperature, glass transition temperature ( T g), and glass crystallization temperature ( T c), which can result in a further energy-saving process. The results also show that the system has a quick but controllable crystallization process with its peak crystallization temperature at 918°C. The crystallization of augite crystals begins from the edge of the sample and invades into the whole sample. The crystallization process can be completed in a few minutes. A distinct boundary between the crystallized part and the non-crystallized part exists during the process. In the non-crystallized part showing a black colour, some sphere-shaped augite crystals already exist in the glass matrix before samples are heated to T c. In the crystallized part showing a khaki colour, a compact structure is formed by augite crystals.

Heat transfer including radiation and slag particles evolution in MHD channel-I

International Nuclear Information System (INIS)

Im, K.H.; Ahluwalia, R.K.

1980-01-01

Accurate estimates of convective and radiative heat transfer in the magnetohydrodynamic channel are provided. Calculations performed for a base load-size channel indicate that heat transfer by gas radiation almost equals that by convection for smooth walls, and amounts to 70% as much as the convective heat transfer for rough walls. Carbon dioxide, water vapor, and potassium atoms are the principal participating gases. The evolution of slag particles by homogeneous nucleation and condensation is also investigated. The particle-size spectrum so computed is later utilized to analyze the radiation enhancement by slag particles in the MHD diffuser. The impact of the slag particle spectrum on the selection of a workable and design of an efficient seed collection system is discussed

Slags in a Large Variation Range of Oxygen Potential Based on the Ion and Molecule Coexistence Theory

Science.gov (United States)

Yang, Xue-Min; Li, Jin-Yan; Zhang, Meng; Chai, Guo-Min; Zhang, Jian

2014-12-01

A thermodynamic model for predicting sulfide capacity of CaO-FeO-Fe2O3-Al2O3-P2O5 slags in a large variation range of oxygen potential corresponding to mass percentage of FetO from 1.88 to 55.50 pct, i.e., IMCT- model, has been developed by coupling with the deduced desulfurization mechanism of the slags based on the ion and molecule coexistence theory (IMCT). The developed IMCT- model has been verified through comparing the determined sulfide capacity after Ban-ya et al.[20] with the calculated by the developed IMCT- model and the calculated by the reported sulfide capacity models such as the KTH model. Mass percentage of FetO as 6.75 pct corresponding to the mass action concentration of FetO as 0.0637 or oxygen partial as 2.27 × 10-6 Pa is the criterion for distinguishing reducing and oxidizing zones for the slags. Sulfide capacity of the slags in reducing zone is controlled by reaction ability of CaO regardless of slag oxidization ability. However, sulfide capacity of the slags in oxidizing zone shows an obvious increase tendency with the increasing of slag oxidization ability. Sulfide capacity of the slags in reducing zone keeps almost constant with variation of the simplified complex basicity (pct CaO)/((pct Al2O3) + (pct P2O5)), or optical basicity, or the mass action concentration ratios of N FeO/ N CaO, , , and . Sulfide capacity of the slags in oxidizing zone shows an obvious increase with the increasing of the simplified complex basicity (pct CaO)/((pct Al2O3) + (pct P2O5)) or optical basicity, or the aforementioned mass action concentration ratios. Thus, the aforementioned mass action concentration ratios and the corresponding mass percentage ratios of various iron oxides to basic oxide CaO are recommended to represent the comprehensive effect of various iron oxides and basic oxide CaO on sulfide capacity of the slags.

Ecological conditions of ponds situated on blast furnace slag deposits located in South Gare Site of Special Scientific Interest (SSSI), Teesside, UK.

Science.gov (United States)

Raper, E; Davies, S; Perkins, B; Lamb, H; Hermanson, M; Soares, A; Stephenson, T

2015-06-01

Slag, a by-product from the iron and steel industry, has a range of applications within construction and is used in wastewater treatment. Historically considered a waste material, little consideration was given to the environmental impacts of its disposal. South Gare (a Site of Special Scientific Interest) located at the mouth of the Tees estuary, UK, formed on slag deposits used to create a sea wall and make the land behind permanent. Over time, ponds formed in depressions with the water chemistry, being significantly impacted by the slag deposits. Calcium levels reached 504 mg/L, nitrate 49.0 mg/L and sulphate 1,698 mg/L. These levels were also reflected in the composition of the sediment. pH (5.10-9.90) and electrical conductivity (2,710-3,598 µS/cm) were variable but often notably high. Pb, Cu and Cd were not present within the water, whilst Zn ranged from 0.027 to 0.37 mg/L. Heavy metal levels were higher in surface sediments. Zinc was most dominant (174.3-1,310.2 mg/L) followed by Pb (9.9-431 mg/L), Cu (8.4-41.8 mg/L) and Cd (0.4-1.1 mg/L). A sediment core provided a historical overview of the ponds. The ponds were unfavourable for aquatic biodiversity and unsuitable for drinking water abstraction.

Mixture of industrial waste oxidized titanium and reduced slag from electric furnace used as hydraulic material. Denkiro kangen slug to sanka titan kogyo haikibutsu no kongobutsu no suinan zairyo to shiteno riyo

Energy Technology Data Exchange (ETDEWEB)

Honda, A [Osaka City University, Osaka (Japan). Faculty of Engineering; Kuwayama, T [Daido Institute of Technology, Nagoya (Japan); Yamada, M; Ikezaki, H [Osaka City University, Osaka (Japan). Faculty of Engineering

1990-10-29

Slag released from an electric furnace consists mainly of waste steel. There are two types of slag, namely, oxidized slag and reduced slag. Reduced slag, which is generally in the form of powder, is difficult to recycle as compared with oxidized slag. However, with a hydraulicity, some reduced slag is expected to be useful as hydraulic material. Test results obtained here show that the hydraulic properties of reduced slag powder can be improved by mixing it with gypsum and that the resultant mixture can serve to improve the prooperties of soft clay. Another study is made to determine the potential, as hydraulic material, of mixtures of reduced slag powder and waste gypsum material with a high gypsum content released from an oxidized titanium production process. The hydraulicity is found to develop as a result of the formation of a hydrate of calcium aluminate which is contained in the slag. Addition of water to the hydrate and gypsum cause the formation of ettringite, leading to an increased uniaxial compressive strength. These findings indicate that the above-mentioned mixture can be useful to improve the hydraulic properties of coal ash to be disposed of at landfill sites. 5 refs., 5 figs., 1 tab.

Slag Treatment Followed by Acid Leaching as a Route to Solar-Grade Silicon

NARCIS (Netherlands)

Meteleva-Fischer, Y.V.; Yang, Y.; Boom, R.; Kraaijveld, B.; Kuntzel, H.

2012-01-01

Refining of metallurgical-grade silicon was studied using a process sequence of slag treatment, controlled cooling, and acid leaching. A slag of the Na2O-CaO-SiO2 system was used. The microstructure of grain boundaries in the treated silicon showed enhanced segregation of impurities, and the

Properties of slag concrete for low-level waste containment

International Nuclear Information System (INIS)

Langton, C.A.; Wong, P.B.

1991-01-01

Ground granulated blast furnace slag was incorporated in the concrete mix used for construction of low-level radioactive waste disposal vaults. The vaults were constructed as six 100 x 100 x 25 ft cells with each cell sharing internal walls with the two adjacent cells. The vaults were designed to contain a low-level radioactive wasteform called saltstone and to isolate the saltstone from the environment until the landfill is closed. Closure involves backfilling with native soil, installation of clay cap, and run-off control. The design criteria for the slag-substituted concrete included compressive strength, 4000 psi after 28 days; slump, 6 inch; permeability, less than 10 -7 cm/sec; and effective nitrate, chromium and technetium diffusivities of 10 -8 , 10 -12 and 10 -12 cm 2 /sec, respectively. The reducing capacity of the slag resulted in chemically reducing Cr +6 to Cr +3 and Tc +7 to Tc +4 and subsequent precipitation of the respective hydroxides in the alkaline pore solution. Consequently, the concrete vault enhances containment of otherwise mobile waste ions and contributes to the overall protection of the groundwater at the disposal site

Lignite air-steam gasification in the fluidized bed of iron-containing slag catalysts

Energy Technology Data Exchange (ETDEWEB)

Kuznetsov, B.N.; Shchipko, M.L.; Golovin, Yu. [Inst. of Chemistry of Natural Organic Materials, Academgorodok, Krasnoyarsk (Russian Federation)

1995-12-01

The influence of fluidized bed of iron-containing slag particles on air-steam gasification of powdered Kansk-Achinsk lignite in entrained flow was studied in pilot installation with productivity about 60 kg per hour. Slag of Martin process and boiler slag were used as catalytic active materials until their complete mechanical attrition. Two following methods of catalytic gasification of lignite were compared: the partial gasification in stationary fluidized bed of slag particles with degree of fuel conversion 40-70% and complete gasification in circulating bed of slag particles. In the first case only the most reactive part of fuel is gasified with the simultaneously formation of porous carbon residue with good sorption ability. It was found the catalytic fluidized bed improves heat transfer from combustion to reduction zone of gas-generator and increases the rate of fuel conversion at the temperature range 900-1000{degrees}C. At these temperatures the degree of conversion is depended considerably on the duration time of fuel particles in the catalytic fluidized bed. The influence of catalytic fluidized bed height and velocity of reaction mixture on the temperature profiles in the gas-generator was studied. The optimal relationship was found between the fluidized bed height and velocity of flow which makes possible to produce the gas with higher calorific value at maximum degree of fuel conversion.

Uranium recovering from slags generated in the metallic uranium by magnesiothermic reduction

International Nuclear Information System (INIS)

Fornarolo, F.; Carvalho, E.F. Urano de; Durazzo, M.; Riella, H.G.

2008-01-01

The Nuclear Fuel Center of IPEN/CNEN-SP has recent/y concluded a program for developing the fabrication technology of the nuclear fuel based on the U 3 Si 2 -Al dispersion, which is being used in the IEA-R1 research reactor. The uranium silicide (U 3 Si 2 ) fuel production starts with the uranium hexafluoride (UF 6 ) processing and uranium tetrafluoride (UF 4 ) precipitation. Then, the UF 4 is converted to metallic uranium by magnesiothermic reduction. The UF 4 reduction by magnesium generates MgF 2 slag containing considerable concentrations of uranium, which could reach 20 wt%. The uranium contained in that slag should be recovered and this work presents the results obtained in recovering the uranium from that slag. The uranium recovery is accomplished by acidic leaching of the calcined slag. The calcination transforms the metallic uranium in U 3 O 8 , promoting the pulverization of the pieces of metallic uranium and facilitating the leaching operation. As process variables, have been considered the nitric molar concentration, the acid excess regarding the stoichiometry and the leaching temperature. As result, the uranium recovery reached a 96% yield. (author)

Integrated biomass gasification using the waste heat from hot slags: Control of syngas and polluting gas releases

International Nuclear Information System (INIS)

Sun, Yongqi; Seetharaman, Seshadri; Liu, Qianyi; Zhang, Zuotai; Liu, Lili; Wang, Xidong

2016-01-01

In this study, the thermodynamics of a novel strategy, i.e., biomass/CO 2 gasification integrated with heat recovery from hot slags in the steel industry, were systemically investigated. Both the target syngas yield and the polluting gas release were considered where the effect of gasifying conditions including temperature, pressure and CO 2 reacted was analyzed and then the roles of hot slags were further clarified. The results indicated that there existed an optimum temperature for the maximization of H 2 production. Compared to blast furnace slags, steel slags remarkably increased the CO yield at 600–1400 °C due to the existence of iron oxides and decreased the S-containing gas releases at 400–700 °C, indicating potential desulfurizing ability. The identification of biomass/CO 2 gasification thermodynamics in presence of slags could thus provide important clues not only for the deep understanding of biomass gasification but also for the industrial application of this emerging strategy from the viewpoint of syngas optimization and pollution control. - Highlights: • Biomass/CO 2 gasification was integrated with the heat recovery from hot slags. • Both syngas yield and polluting gas release during gasification were determined. • There existed an optimum temperature for the maximization of H 2 production. • Steel slags increased CO yield at 600–1400 °C due to the existence of iron oxides. • Steel slags remarkably decreased the releases of S-containing gas at 400–700 °C.

Treatment of petroleum-hydrocarbon contaminated soils using hydrogen peroxide oxidation catalyzed by waste basic oxygen furnace slag

Energy Technology Data Exchange (ETDEWEB)

Tsai, T.T. [Institute of Environmental Engineering, National Sun Yat-Sen University, Kaohsiung 804, Taiwan (China); Kao, C.M., E-mail: jkao@mail.nsysu.edu.tw [Institute of Environmental Engineering, National Sun Yat-Sen University, Kaohsiung 804, Taiwan (China)

2009-10-15

The contamination of subsurface soils with petroleum hydrocarbons is a widespread environmental problem. The objective of this study was to evaluate the potential of applying waste basic oxygen furnace slag (BOF slag) as the catalyst to enhance the Fenton-like oxidation to remediate fuel oil or diesel contaminated soils. The studied controlling factors that affect the removal efficiency of petroleum hydrocarbons included concentrations of H{sub 2}O{sub 2}, BOF slag dosages, types of petroleum hydrocarbons (e.g., fuel oil and diesel), and types of iron mineral. Experimental results indicate that oxidation of petroleum hydrocarbon via the Fenton-like process can be enhanced with the addition of BOF slag. Results from the X-ray powder diffraction analysis reveal that the major iron type of BOF slag/sandy loam system was iron mineral (e.g., {alpha}-Fe{sub 2}O{sub 3} and {alpha}-FeOOH). Approximately 76% and 96% of fuel oil and diesel removal were observed (initial total petroleum hydrocarbon (TPH) concentration = 10,000 mg kg{sup -1}), respectively, with the addition of 15% of H{sub 2}O{sub 2} and 100 g kg{sup -1} of BOF slag after 40 h of reaction. Because BOF slag contains extractable irons such as amorphous iron and soluble iron, it can act as an iron sink to supply iron continuously for Fenton-like oxidation. Results demonstrate that Fenton-like oxidation catalyzed by BOF slag is a potential method to be able to remediate petroleum-hydrocarbon contaminated soils efficiently and effectively.

ASPEN Plus simulation of coal integrated gasification combined blast furnace slag waste heat recovery system

International Nuclear Information System (INIS)

Duan, Wenjun; Yu, Qingbo; Wang, Kun; Qin, Qin; Hou, Limin; Yao, Xin; Wu, Tianwei

2015-01-01

Highlights: • An integrated system of coal gasification with slag waste heat recovery was proposed. • The goal of BF slag heat saving and emission reduction was achieved by this system. • The optimal parameters were obtained and the waste heat recovery rate reached 83.08%. • About 6.64 kmol/min syngas was produced when using one ton BF slag to provide energy. - Abstract: This article presented a model for the system of coal gasification with steam and blast furnace slag waste heat recovery by using the ASPEN Plus as the simulating and modeling tool. Constrained by mass and energy balance for the entire system, the model included the gasifier used to product syngas at the chemical equilibrium based on the Gibbs free energy minimization approach and the boiler used to recover the heat of the blast furnace slag (BF slag) and syngas. Two parameters of temperature and steam to coal ratio (S/C) were considered to account for their impacts on the Datong coal (DT coal) gasification process. The carbon gasification efficiency (CE), cold gasification efficiency (CGE), syngas product efficiency (PE) and the heating value of syngas produced by 1 kg pulverized coal (HV) were adopted as the indicators to examine the gasification performance. The optimal operating temperature and S/C were 800 °C and 1.5, respectively. At this condition, CE reached above 90% and the maximum values of the CGE, PE and HV were all obtained. Under the optimal operating conditions, 1000 kg/min BF slag, about 40.41 kg/min DT pulverized coal and 77.94 kg/min steam were fed into the gasifier and approximate 6.64 kmol/min syngas could be generated. Overall, the coal was converted to clean syngas by gasification reaction and the BF slag waste heat was also recovered effectively (reached up to 83.08%) in this system, achieving the objective of energy saving and emission reduction

Effect of mineral oxides on slag formation tendency of Mae Moh lignites

Directory of Open Access Journals (Sweden)

Anuwat Luxsanayotin

2010-08-01

Full Text Available Slagging is one of major ash deposition problems experienced in the boilers of coal–fired power plants especially theplants that use lignite, like Mae Moh lignites. The occurrence of slag is a complex phenomenon depending on several factorssuch as ash properties, furnace operating conditions, and coal properties. The main objective of this work is to study theeffect of mineral components in Mae Moh lignite on ash fusion temperatures (AFTs, which is commonly used as a keyindicator for slag formation tendency under pulverized combustion conditions. Two Mae Moh lignites from the coal seamsplanned to be used in the future were selected for the study to represent low CaO and high CaO lignite. The two lignites,namely K1 and K3, have 3.6 and 40.4 wt% CaO in ash, respectively. The AFT characterization shows that their initial deformationtemperatures (ITs were almost identical and considered as low for the typical flue gas temperature in the radiationsection of Mae Moh boilers, i.e. 1050-1100°C. These observed similar ITs were rather unexpected, especially for K1 consideringits sufficiently low base to acid (B/A ratios. The X-ray diffraction analyses evidently show the presence of illite, pyriteand anhydrite in K1, which explains the observed lower IT of the sample. Anhydrite, which is known to lower the ITs, is alsothe most abundant mineral in K3. Washing the lignite samples with HCl can significantly reduce CaO, MgO, and SO3 contentin the ash but not Fe2O3 as it is present in the form of pyrite. The addition of Al2O3, SiO2 and Fe2O3 can help increase AFTs ofthe studied samples. The Al2O3 addition gives the strongest effect on increasing AFTs, especially for the sample with lowAl2O3 content. When the CaO is added to the low CaO samples, the fluxing effect will initially occur. However, when the CaOcontent is higher than a critical value (i.e. CaO > 38%, the effect of its high melting point will dominate hence the AFTsincreased. Ternary phase diagrams

PREPARATION AND PROPERTIES OF ALKALI-ACTIVATED CEMENT CONTAINING PHOSPHOROUS SLAG AND FLY ASH

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Duo You

2016-03-01

Full Text Available Phosphorous slag is an industrial waste which potentially pollutes environments. The aim of the present work is to use phosphorous slag as a raw material to produce alkali-activated cement. The influence of mix proportion of phosphorous slag and fly ash, alkali content and modulus of water glass on the properties of alkali-activated phosphorous slag and fly ash cement (AA-PS-FA-C was studied. The results show that AA-PS-FA-C with normal setting performance and desirable mechanical properties can be prepared using water glass as the activator. Changing the fly ash content in the range of 0-40 wt% has only a small influence on the setting time of AA-PS-FA-C. The strengths significantly decrease when the fly ash content exceeds 30 wt%. The carbonation resistance of AA-PS-FA-C is similar to that of ordinary Portland cement (OPC, while the frost resistance is much better. The hardened paste of AA-PS-FA-C is much more compact than OPC paste.

Eco-technological process of glass-ceramic production from galvanic sludge and aluminium slag

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Stanisavljević M.

2010-01-01

Full Text Available Methods of purification of waste water which are most commonly used in the Republic of Serbia belong to the type of conventional systems for purification such as chemical oxidation and reduction, neutralization, sedimentation, coagulation, and flocculation. Consequently, these methods generate waste sludge which, unless adequately stabilized, represents hazardous matter. The aluminium slag generated by melting or diecasting aluminium and its alloys is also hazardous matter. In this sense, this paper establishes ecological risk of galvanic waste sludge and aluminium slag and then describes the process of stabilization of these waste materials by means of transformation into a glass-ceramic structure through sintering. The obtained product was analyzed with Fourier Transform Infrared Spectroscopy (FT-IR and X-ray diffraction (XRD. The object of the paper is the eco-technological process of producing glass-ceramics from galvanic sludge and aluminium slag. The aim of the paper is to incorporate toxic metals from galvanic sludge and aluminium slag into the glass-ceramic product, in the form of solid solutions.

Role of a gas phase in the kinetics of zinc and iron reduction with carbon from slag melts

Science.gov (United States)

Chumarev, V. M.; Selivanov, E. N.

2013-03-01

The influence of the mass transfer conditions in the gas phase having formed at the carbon-slag melt interface on CO regeneration is approximately estimated in the framework of a two-stage scheme of metal reduction from slag melts by carbon. The effect of zinc vapors on the combined reduction of iron and zinc from slags is considered. The influence of the slag composition and temperature on the critical concentration of zinc oxide above which no iron forms as an individual phase is explained.

Cr (VI) remediation by indigenous bacteria in soils contaminated by chromium-containing slag

International Nuclear Information System (INIS)

Chai Liyuan; Huang Shunhong; Yang Zhihui; Peng Bing; Huang Yan; Chen Yuehui

2009-01-01

Hexavalent chromium (Cr) is a toxic element causing serious environmental threat. Recently, more and more attention is paid to the bio-remediation of Cr (VI) in the contaminated soils. Cr (VI) remediation by indigenous bacteria in soils contaminated by chromium-containing slag at a steel-alloy factory in Hunan Province, China, was investigated in the present study. The results showed that when sufficient nutrients were amended into the contaminated soils, total Cr (VI) concentration declined from the initial value of 462.8 to 10 mg kg -1 at 10 days and the removal rate was 97.8%. Water soluble Cr (VI) decreased from the initial concentration of 383.8 to 1.7 mg kg -1 . Exchangeable Cr (VI) and carbonates-bound Cr (VI) were removed by 92.6% and 82.4%, respectively. Meanwhile, four Cr (VI) resistant bacterial strains were isolated from the soil under the chromium-containing slag. Only one strain showed a high ability for Cr (VI) reduction in liquid culture. This strain was identified as Pannonibacter phragmitetus sp. by gene sequencing of 16S rRNA. X-ray photoelectron spectroscope (XPS) analysis indicated that Cr (VI) was reduced into trivalent chromium. The results suggest that indigenous bacterial strains have potential application for Cr (VI) remediation in the soils contaminated by chromium-containing slag.

Effects of the Cr2O3 Content on the Viscosity of CaO-SiO2-10 Pct Al2O3-Cr2O3 Quaternary Slag

Science.gov (United States)

Wu, Tuo; Zhang, Yanling; Yuan, Fang; An, Zhuoqing

2018-04-01

The present study experimentally investigates the effect of Cr2O3 on the viscosity of molten slags. The viscosities of CaO-SiO2-10 pct Al2O3-Cr2O3 quaternary slags with two different binary basicities (R, basic slag with R = 1.2 and acidic slag with R = 0.8) were measured by the rotating cylindrical method from 1813 K to 1953 K (1540 °C to 1680 °C). The results showed that the viscosity of both types of slag decreased as the Cr2O3 content increased, but the viscosity of acidic slags exhibited a greater decrease. The slags showed good Newtonian behavior at such high temperatures. Cr2O3 could act as a network modifier to simplify the Si-O-Si tetrahedral structure, as verified by the Raman spectral analysis, which was consistent with the decreasing trend of viscosity. The activation energy of viscous flow decreased slightly with increasing Cr2O3, but increasing the basicity seemed to be more effective in decreasing the viscosity than adding Cr2O3.

Investigation of using steel slag in hot mix asphalt for the surface course of flexible pavements

Science.gov (United States)

Nguyen, Hien Q.; Lu, Dai X.; Le, Son D.

2018-04-01

The rapid development of heavy industry in Vietnam leads to the establishments of steel industry. Steel slag, a by-product of steelwork industry, under Vietnamese’s law, was considered as a deleterious solid waste which needed to be processed and landfilled. However, this has changed recently, and steel slag is now seen as a normal or non-deleterious solid waste, and has been studied for reuse in the construction industry. In this study, steel slag was used, as a replacement for mineral aggregate, in hot mix asphalt. Two hot mix asphalt mixtures with an equivalent nominal aggregate size of 12.5 (C12.5) and 19 mm (C19) were produced using steel slag. In addition, one conventional hot mix asphalt mixture of C19 was produced using mineral aggregate for comparison purpose. Investigation in laboratory condition and trial sections was carried out on Marshall tests, surface roughness, skid resistance, and modulus of the pavement before and after applying a new surface course of hot mix asphalt. The study showed that all steel slag asphalt mixtures passed the Marshall stability and flow test requirements. The skid resistance of steel slag hot mix asphalt mixtures for the surface course satisfied the Vietnamese specification for asphalt. Moreover, the pavement sections with the surface course of steel slag hot mix asphalt showed a considerable higher modulus than that of the conventional one. Only the roughness of the surface course paved with C19 did not pass the requirement of the specification.

Coal ash fusion temperatures - new characterization techniques and implications for slagging and fouling

Energy Technology Data Exchange (ETDEWEB)

Wall, T.F.; Creelman, R.A.; Gupta, R.P.; Gupta, S.K.; Coin, C.; Lowe, A. [University of Newcastle, Newcastle, NSW (Australia). CRC for Black Coal Utilisation

1998-09-01

The ash fusion test (AFT) is the accepted test for the propensity of coal ash to slag in the furnace. The well-documented shortcomings of this technique for estimating the fusion temperature of coal ash are its subjective nature and poor accuracy. Alternative measurements based on the shrinkage and electrical conductivity of heating samples are therefore examined here with laboratory ash prepared at about 800{degree}C in crucibles, as well as combustion ash samples from power stations. Sensitive shrinkage measurements indicate temperatures of rapid change which correspond to the formation of liquid phases that can be identified on ternary phase diagrams. The existence and extent of formation of these phases, as quantified by the magnitude of `peaks` in the test, provide alternative ash fusion temperatures. The peaks from laboratory ashes and corresponding combustion ashes derived from the same coals show clear differences which may be related to the evaporation of potassium during combustion and the reactions of the mineral residues to form combustion ash. A preliminary evaluation of data from nine power stations indicates that shrinkage measurements can provide an alternative approach to characterizing slagging. 15 refs., 9 figs., 2 tabs.

Experimental investigation of asphalt mixture containing Linz-Donawitz steel slag

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Jens Groenniger

2017-08-01

Full Text Available Standard asphalt mixtures for road infrastructures consist of natural aggregate and bitumen. A number of research efforts have successfully investigated the possibility of replacing the conventional aggregate skeleton with industrial by-products such as slag originating from steel production process. However, little is known on the effect of steel slag on the mixtures performance properties such as resistance to low-temperature cracking and to permanent deformation, stiffness and fatigue. This paper presents a comprehensive investigation on the fundamental performance properties of different types of asphalt mixtures prepared with 100% LD slag aggregate and a conventional asphalt mixture containing natural Gabbro aggregate. Sophisticated testing methods were used to evaluate the key performance parameters for the set of asphalt mixtures investigated. In this study, low temperature cracking was addressed through thermal stress restrained specimen tests. Penetration tests and cyclic compression tests were used to evaluate the response of asphalt binder and asphalt mixture to permanent deformation due repeated loading, respectively. The cyclic indirect tensile test was selected for investigating both stiffness properties and fatigue resistance. For this purpose the complex stiffness modulus was measured to quantify material stiffness under different temperature and loading conditions providing information on the visco-elasto-plastic material behavior. Fatigue tests were used to determine the progressive and localized material damage caused by cyclic loading. The experimental results indicate that asphalt mixtures prepared with LD slag are suitable for asphalt pavement construction and that in most cases they perform better than conventional asphalt mixtures prepared with Gabbro aggregate.

The removal efficiency of constructed wetlands filled with the zeolite-slag hybrid substrate for the rural landfill leachate treatment.

Science.gov (United States)

He, Hailing; Duan, Zhiwei; Wang, Zhenqing; Yue, Bo

2017-07-01

The removal efficiencies of two horizontal subsurface flow constructed wetlands (HSSF CWs, down-flow (F1) and up-flow (F2)) filled with the zeolite-slag hybrid substrate for the rural landfill leachate treatment were investigated. The adsorption experiment was conducted to evaluate the potential of zeolite and slag as the wetland substrate. The effects of distance variations along the longitudinal profile of wetland bed on pollutant removal were assessed by sampling at four locations (inlet, outlet, 0.55 m, and 1.10 m from the inlet). During the operation time, the influent and effluent concentrations of chemical oxygen demand (COD), ammonia nitrogen (NH 3 -N), total nitrogen (TN), heavy metals, and polycyclic aromatic hydrocarbon (PAH) were measured. The results showed that the constructed wetlands were capable of removing COD, 20.5-48.2% (F1) and 18.6-61.2% (F2); NH 3 -N, 84.0-99.9% (F1) and 93.5-99.2% (F2); TN, 80.3-92.1% (F1) and 80.3-91.2% (F2); and heavy metals, about 90% (F1 and F2). The zeolite-slag hybrid substrate performed excellent removal efficiency for the nitrogen and heavy metals. The inlet area was the most active region of leachate removal. The up-flow constructed wetland (F2) has a higher removal efficiency for the PAH compounds. The significant removal efficiency illustrated that the rural landfill leachate can be treated using the horizontal subsurface flow constructed wetland filled with the zeolite-slag hybrid substrate.

Analysis of vanadium slags, roasted and leached products. Determination of contents of total vanadium, chromium, sodium, and soluble vanadium

International Nuclear Information System (INIS)

Hasek, Z.

1975-01-01

Accurate, rapid and simple methods were elaborated of determining total vanadium, chromium, and sodium in vanadium slags, and in roasted and leached products in one sample batch. The analysis was conducted in a teflon vial using inorganic acids. A method od determining soluble vanadium in similar materials was also elaborated and verified. (B.S.)

Synergetic use of lignite fly ash and metallurgical converter slag in geopolymer concrete

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Gábor Mucsi

2014-08-01

Full Text Available The application and utilization of the industrial wastes and by-products in the construction industry is a key issue from an environmental and economic point of view. The increased use of lignite has substantially increased the available quantities of lignite fired power plant fly ash, which can be mainly classified as class C fly ash. The utilization of such raw material however has some difficulties. In the present paper lignite fired power station fly ash and metallurgical converter slag were used for the production of geopolymer concrete. The fly ash was used as a geopolymer based binder material, and a converter slag as aggregate, thus created a geopolymer concrete which contains mainly industrial wastes. As preliminary test experimental series were carried out using andesite as aggregate. The optimal aggregate/binder ratio was determined. The effect of the amount of alkaline activator solution in the binder, the aggregate type on the geopolymer concretes’ compressive strength and density was investigated. Furthermore, the physical properties - freeze-thaw resistance and particle size distribution - of the applied aggregates were measured as well. As a result of the experiments it was found that physical properties of the andesite and converter slag aggregate was close. Therefore andesite can be replaced by converter slag in the concrete mixture. Additionally, geopolymer concrete with nearly 20 MPa compressive strength was produced from class C fly ash and converter slag.

Evaluation of some self-sustained capillary effects taking place in slag at the interface during desulphurization process

International Nuclear Information System (INIS)

Nita, Petre Stelian

2008-01-01

In the paper are presented and analyzed some specific problems of instability and of Marangoni convection in desulphurizing slags at 1873.15 K, due to the presence of sulphur, during liquid steel treatments. Starting from the quantity sulphide capacity, a limit of sulphur solubility in a homogeneous liquid slag is established. The thermodynamic effect of sulphur in the slag is evaluated using an enthalpy of interaction of sulphur containing the balance of the partial molar enthalpy of mixing for CaS and CaO. The sulphur effect in slag, on the enhancement of the mass transfer coefficient through the interface is evaluated based on the expression of the concentration coefficient of the surface tension related to the mole fraction, the solutal Marangoni number and of the sulphur mass transfer enhancement parameters. It is concluded that during desulphurization, self-sustained capillary effects are present in slags

Electrorheological effect of Ti-bearing blast furnace slag with different TiC contents at 1500°C

Science.gov (United States)

Yue, Hong-rui; Jiang, Tao; Zhang, Qiao-yi; Duan, Pei-ning; Xue, Xiang-xin

2017-07-01

The electrorheological properties of CaO-SiO2-Al2O3-MgO-TiO2-TiC slags were investigated to enhance understanding of the effect of TiC addition on the viscosity, yield stress, and fluid pattern of Ti-bearing slags in a direct-current electric field. The viscosities and shear stresses of 4wt% and 8wt% TiC slags were found to increase substantially with increasing electric field intensity, whereas virtually no rheological changes were observed in the 0wt% TiC slag. The Herschel-Bulkley model was applied to demonstrate that the fluid pattern of the 4wt% TiC slag was converted from that of a Newtonian fluid to that of a Bingham fluid in response to the applied electric field; and the static yield stress increased linearly with the square of the electric field intensity.

Carbothermic reduction of pyrolusite for obtaining carbon bearing ferromanganese and slags, adequated to the development of welding materials

International Nuclear Information System (INIS)

Cruz-Crespo, A.; Garcia-Sanchez, L. L.; Quintana-Puchol, R.; Perdomo Gonzalez, L.; Gomez-Perez, C. R.; Jimenez-Vielsa, G. E.; Cores-Sanchez, A.

2004-01-01

The high carbon ferromanganese obtained by means of carbothermic reduction in an electric arc furnace of direct current is proposed. the ideal composition of slag oxides to achieve a flux to be used in the submerged arc welding (SAW) is established. Calculation for charge components (pyrolusite, coke, steel wool, lime, rutile and fluorite) for no fluxes technology for FeMn is carried out taking into account the welding fluxes characteristics of the SiO 2 -MnO-CaO system. Change materials reduction experiments to obtain FeMn and slag are used to develop a SAW flux. (Author) 21 refs

Monitoring of stainless-steel slag carbonation using X-ray computed microtomography.

Science.gov (United States)

Boone, Marijn A; Nielsen, Peter; De Kock, Tim; Boone, Matthieu N; Quaghebeur, Mieke; Cnudde, Veerle

2014-01-01

Steel production is one of the largest contributors to industrial CO2 emissions. This industry also generates large amounts of solid byproducts, such as slag and sludge. In this study, fine grained stainless-steel slag (SSS) is valorized to produce compacts with high compressive strength without the use of a hydraulic binder. This carbonation process is investigated on a pore-scale level to identify how the mineral phases in the SSS react with CO2, where carbonates are formed, and what the impact of these changes is on the pore network of the carbonated SSS compact. In addition to conventional research techniques, high-resolution X-ray computed tomography (HRXCT) is applied to visualize and quantify the changes in situ during the carbonation process. The results show that carbonates mainly precipitate at grain contacts and in capillary pores and this precipitation has little effect on the connectivity of the pore space. This paper also demonstrates the use of a custom-designed polymer reaction cell that allows in situ HRXCT analysis of the carbonation process. This shows the distribution and influence of water and CO2 in the pore network on the carbonate precipitation and, thus, the influence on the compressive strength development of the waste material.

The Mechanical Properties of Foamed Concrete containing Un-processed Blast Furnace Slag

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Awang H.

2014-01-01

Full Text Available For many years, supplementary cementation materials have been utilized as cement or filler replacements to heighten the properties of concrete. The objective of this paper is to demonstrate the effects of un-processed blast furnace slag (RS on the compressive, splitting tensile and flexural strengths of foam concrete over periods of 7, 14 and 28 days. The introduction of slag to the cement begins at 30% and rises to 70% of the total content. Six mixes, which include the control mix with a similar mix ratio (1:2:0.45 and a dry density of 1300 kg/m3 is generated. Taking into consideration, from the total weight of the cementation material, 1% of super- plasticizer (PS-1 is added to the mixes with slag content. Test results revealed that the most favourable (optimum replacement level of un-processed slag in foam concrete is 30%. This represents a commercial advantage as the cement requirement is reduced from 414 Kg/m3 to 290 Kg/m3. On the 28th day, the optimum mix showed higher values than the control mix by 32% for compressive strength, 46.5% for splitting tensile strength and 61% for flexural strength.

Performance of alkaline activated slag at high temperatures

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Mejía de Gutiérrez, R.

2004-12-01

Full Text Available This paper presents an investigation into the performance of alkali-activated slag (AAS mortar exposed to elevated temperatures. Sodium silicate, sodium hydroxide and a mix (waterglass with a modulus (SiO₂/Na₂0 of 1.5 were used as activators. The specimens were heated in an electric furnace up to 1000 ºC in steps of 200 ºC for a constant period of 2 hours. The weight loss, residual compressive strength, resistance to chloride ion penetration, porosity and capillary sorption were evaluated and the results were compared with those of ordinary and blended Portland cement mortar

En el presente traba jo se estudió el comportamiento frente a ¡a temperatura de morteros producidos a partir de escorias siderúrgicas activadas alcalinamente (EAA, utilizando diferentes activantes tales como silicato sódico, hidróxido de sodio y sus correspondientes mezclas. Cada espécimen se expuso por dos horas a temperaturas hasta de 1.000 ºC, en intervalos de 200 °C y en cada caso se determinaron los cambios de color peso, resistencia mecánica y durabilidad. Esta última propiedad se evaluó determinando las modificaciones de porosidad y permeabilidad a cloruros. Los resultados se comparan con los obtenidos en morteros de cemento Portland con y sin adición, específicamente con aquéllos que incorporan humo de sílice.

The setting time of a clay-slag geopolymer matrix: the influence of blast-furnace-slag addition and the mixing method

Czech Academy of Sciences Publication Activity Database

Perná, Ivana; Hanzlíček, Tomáš

112, Part 1, JAN 20 (2016), s. 1150-1155 ISSN 0959-6526 Institutional support: RVO:67985891 Keywords : blast-furnace slag * geopolymer * setting time * mixing method * solidification * recycling Subject RIV: DM - Solid Waste and Recycling Impact factor: 5.715, year: 2016

Laboratory investigations of stormwater remediation via slag: Effects of metals on phosphorus removal

International Nuclear Information System (INIS)

Okochi, Nnaemeka C.; McMartin, Dena W.

2011-01-01

The use of electric arc furnace (EAF) slag for the removal of phosphorus (P) from various simulated stormwater blends was investigated in the laboratory. The form of P measured was the inorganic orthophosphate (PO 4 -P). The stormwater solutions used in this preliminary study were synthesized as blends of P and typical concentrations of some of the most common and abundant metals in stormwater (e.g. cadmium, copper, lead and zinc), and contacted with EAF slag to determine P removal efficiency and sorptive competition. Results showed that the presence of cadmium, lead and zinc had minimal effect on the removal process; copper was a significant inhibitor of P uptake by the EAF slag media. P removal was greatest in the metal-free and multi-metal stormwater solutions.

Behavior of Hollow Thin Welded Tubes Filled with Sand Slag Concrete

Directory of Open Access Journals (Sweden)

Noureddine Ferhoune

2016-01-01

Full Text Available This paper presents the axial bearing capacity of thin welded rectangular steel stubs filled with concrete sand. A series of tests was conducted to study the behavior of short composite columns under axial compressive load; the cross section dimensions were 100 × 70 × 2 mm. A total of 20 stubs have been tested, as follows: 4 hollow thin welded tubes were tested to axial and eccentric load compression, 4 were filled with ordinary concrete appointed by BO columns, 6 were filled with concrete whose natural sand was completely substituted by a crystallized sand slag designated in this paper by BSI, and 6 were tucked in concrete whose natural sand was partially replaced by a crystallized sand slag called BSII. The main parameters studied are the height of the specimen (300 mm–500 mm, eccentricity of load and type of filling concrete. Based on test results obtained, it is confirmed that the length of the tubes has a considerable effect on the bearing capacity and the failure mode. In all test tubes, fracture occurred by the convex local buckling of steel section due to the outward thrust of the concrete; it was observed that the sand concrete improves the bearing capacity of tubes compounds compared to those filled with ordinary concrete.

Non-slag co-gasification of biomass and coal in entrained-bed furnace

Science.gov (United States)

Itaya, Yoshinori; Suami, Akira; Kobayashi, Nobusuke

2018-02-01

Gasification is a promising candidate of processes to upgrade biomass and to yield clean gaseous fuel for utilization of renewable energy resources. However, a sufficient amount of biomass is not always available to operate a large scale of the plant. Co-gasification of biomass with coal is proposed as a solution of the problem. Tar emission is another subject during operation in shaft or kiln type of gasifiers employed conventionally for biomass. The present authors proposed co-gasification of biomass and coal in entrained-bed furnace, which is a representative process without tar emission under high temperature, but operated so to collect dust as flyash without molten slag formation. This paper presents the works performed on co-gasification performance of biomass and pulverized coal to apply to entrained-bed type of furnaces. At first, co-gasification of woody powder and pulverized coal examined using the lab-scale test furnace of the down-flow entrained bed showed that the maximum temperatures in the furnace was over 1500 K and the carbon conversion to gas achieved at higher efficiency than 80-90 percent although the residence time in the furnace was as short as a few seconds. Non-slag co-gasification was carried out successfully without slag formation in the furnace if coal containing ash with high fusion temperature was employed. The trend suggesting the effect of reaction rate enhancement of co-gasification was also observed. Secondary, an innovative sewage sludge upgrading system consisting of self-energy recovery processes was proposed to yield bio-dried sludge and to sequentially produce char without adding auxiliary fuel. Carbonization behavior of bio-dried sludge was evaluated through pyrolysis examination in a lab-scale quartz tube reactor. The thermal treatment of pyrolysis of sludge contributed to decomposition and removal of contaminant components such as nitrogen and sulfur. The gasification kinetics of sludge and coal was also determined by a

Mechanism of Phase Formation in the Batch Mixtures for Slag-Bearing Glass Ceramics - 12207

Energy Technology Data Exchange (ETDEWEB)

Stefanovsky, Sergey V.; Stefanovsky, Olga I.; Malinina, Galina A. [SIA Radon, 7th Rostovskii lane 2/14, Moscow 119121 (Russian Federation)

2012-07-01

Slag surrogate was produced from chemicals by heating to 900 deg. C and keeping at this temperature for 1 hr. The product obtained was intermixed with either sodium di-silicate (75 wt.% waste loading) or borax (85 wt.% slag loading). The mixtures were heat-treated within a temperature range of 25 to 1300 deg. C. The products were examined by X-ray diffraction and infrared spectroscopy. The products prepared at temperatures of up to 1000 deg. C contained both phase typical of the source slag and intermediate phases as well as phases typical of the materials melted at 1350 deg. C such as nepheline, britholite, magnetite and matrix vitreous phase. Vitrification process in batch mixtures consisting of slag surrogate and either sodium di-silicate or sodium tetraborate runs through formation of intermediate phases mainly silico-phosphates capable to incorporate Sm as trivalent actinides surrogate. Reactions in the batch mixtures are in the whole completed by ∼1000 deg. C but higher temperatures are required to homogenize the products. If in the borate-based system the mechanism is close to simple dissolution of slag constituents in the low viscous borate melt, then in the silicate-based system the mechanism was found to be much complicated and includes re-crystallization during melting with segregation of newly-formed nepheline type phase. (authors)

Experimental Investigation of Gas/Slag/Matte/Spinel Equilibria in the Cu-Fe-O-S-Si System at 1473 K (1200 °C) and P(SO2) = 0.25 atm

Science.gov (United States)

Hidayat, Taufiq; Fallah-Mehrjardi, Ata; Hayes, Peter C.; Jak, Evgueni

2018-04-01

New experimental data were obtained on the gas/slag/matte/spinel equilibria in the Cu-Fe-O-S-Si system at 1473 K (1200 °C) and P(SO2) = 0.25 atm covering Cu concentrations in matte between 42 and 78 wt pct Cu. Accurate measurements were obtained using high-temperature equilibration and the rapid quenching technique, followed by electron-probe X-ray microanalysis of equilibrium phase compositions. The use of spinel substrates made to support the samples ensures equilibrium with this primary phase solid, eliminates crucible contamination, and facilitates direct gas-condensed phase equilibrium and high quenching rates. Particular attention was given to the confirmation of the achievement of equilibrium. The results quantify the relationship between Cu in matte and oxygen partial pressure, sulfur in matte, oxygen in matte, Fe/SiO2 at slag liquidus, sulfur in slag, and dissolved copper in slag.

The slag from ELCOGAS IGCC thermal power plant as raw material for the synthesis of glass-ceramic materials. Part I: Thermal behavior of the IGCC slag and synthesis of the parent glass.

Energy Technology Data Exchange (ETDEWEB)

Aineto, M.; Acosta, A. [University of Castilla La Mancha, Ciudad Real (Spain)

2005-12-01

We report here the results of the first phase of investigation on the melting behavior of the IGCC slag, and the use of this slag as raw component to produce glass ceramics. The vitrifying mixture named ECSCP, is composed of 40% slag, 30% glass cullet and 30% precipitated calcium carbonate obtained as a by-product in a sugar refining plant. This mixture was melted at 1450{sup o}C to obtain the ECSCP parent glass, that was then characterized and its crystallization kinetics studied by thermal analysis. The ECSCP glass exhibit a surface mechanism of crystallization, and will be used to produce anorthite/wollastonite glass ceramics in the second part of the investigation.

Evaluation of novel reactive MgO activated slag binder for the immobilisation of lead and zinc

OpenAIRE

Jin, Fei; Al-Tabbaa, Abir

2014-01-01

Although Portland cement is the most widely used binder in the stabilisation/solidification (S/S) processes, slag-based binders have gained significant attention recently due to their economic and environmental merits. In the present study, a novel binder, reactive MgO activated slag, is compared with hydrated lime activated slag in the immobilisation of lead and zinc. A series of lead or zinc-doped pastes and mortars were prepared with metal to binder ratio from 0.25% to 1%. The hydration pr...

Reduction of acid rock drainage using steel slag in cover systems over sulfide rock waste piles.

Science.gov (United States)

de Almeida, Rodrigo Pereira; Leite, Adilson do Lago; Borghetti Soares, Anderson