Babcock and Wilcox plate fabrication experience with uranium silicide spherical fuel

International Nuclear Information System (INIS)

Todd, Lawrence E.; Pace, Brett W.

1996-01-01

This report is written to present the fuel fabrication experience of Babcock and Wilcox using atomized spherical uranium silicide powder. The intent is to demonstrate the ability to fabricate fuel plates using spherical powder and to provide useful information proceeding into the next phase of work using this type of fuel. The limited quantity of resources- spherical powder and time, did not allow for much process optimizing in this work scope. However, the information contained within provides optimism for the future of spherical uranium silicide fuel plate fabrication at Babcock and Wilcox.The success of assembling fuel elements with spherical powder will enable Babcock and Wilcox to reduce overall costs to its customers while still maintaining our reputation for providing high quality research and test reactor products. (author)

Dual fuel gradients in uranium silicide plates

Energy Technology Data Exchange (ETDEWEB)

Pace, B.W. [Babock and Wilcox, Lynchburg, VA (United States)

1997-08-01

Babcock & Wilcox has been able to achieve dual gradient plates with good repeatability in small lots of U{sub 3}Si{sub 2} plates. Improvements in homogeneity and other processing parameters and techniques have allowed the development of contoured fuel within the cladding. The most difficult obstacles to overcome have been the ability to evaluate the bidirectional fuel loadings in comparison to the perfect loading model and the different methods of instilling the gradients in the early compact stage. The overriding conclusion is that to control the contour of the fuel, a known relationship between the compact, the frames and final core gradient must exist. Therefore, further development in the creation and control of dual gradients in fuel plates will involve arriving at a plausible gradient requirement and building the correct model between the compact configuration and the final contoured loading requirements.

The improvement of technology for high-uranium-density Al-base dispersion fuel plates

International Nuclear Information System (INIS)

Shouhui, Dai; Rongxian, Sun; Hejian, Mao; Baosheng, Zhao; Changgen, Yin

1987-01-01

An improved rolling process was developed for manufacturing Al-base dispersion fuel plates. When the fuel content in the meat increased up to 50 vol%, the non-uniformity of uranium is not more than ± 7.2%, and the minimum cladding thickness is not less than 0.32 mm. (Author)

Nuclear reactor fuel structure containing uranium alloy wires embedded in a metallic matrix plate

Science.gov (United States)

Travelli, Armando

1988-01-01

A flat or curved plate structure, to be used as fuel in a nuclear reactor, comprises elongated fissionable wires or strips embedded in a metallic continuous non-fissionable matrix plate. The wires or strips are made predominantly of a malleable uranium alloy, such as uranium silicide, uranium gallide or uranium germanide. The matrix plate is made predominantly of aluminum or an aluminum alloy. The wires or strips are located in a single row at the midsurface of the plate, parallel with one another and with the length dimension of the plate. The wires or strips are separated from each other, and from the surface of the plate, by sufficient thicknesses of matrix material, to provide structural integrity and effective fission product retention, under neutron irradiation. This construction makes it safely feasible to provide a high uranium density, so that the uranium enrichment with uranium 235 may be reduced below about 20%, to deter the reprocessing of the uranium for use in nuclear weapons.

Preliminary developments of MTR plates with uranium nitride

Energy Technology Data Exchange (ETDEWEB)

Durand, J.P.; Laudamy, P. [CERCA, Romans (France); Richter, K. [Institut fuer Transurane, Karlsruhe (Germany)

1997-08-01

In the opinion of CERCA, the total weight of Uranium per MTR plate (without changing the external dimensions) cannot be further increased using U{sub 3}Si{sub 2}. Limits have been reached on plates with a thicker meat or loaded to 6g Ut/cm{sup 3}. The use of a denser fuel like Uranium mononitride could permit an increase in these limits. A collaboration between the Institute for Transuranium Elements (ITU), Joint Research Centre of the European Commission, and CERCA has been set ut. The preliminary studies at the ITU to check compatibility between aluminium and UN proved that there are no metallurgical interactions below 500{degrees}C. Feasibility of the manufacturing, on a laboratory scale at CERCA, of depleted Uranium mononitride plates loaded to 7 g Ut/cm{sup 3} has been demonstrated. The manufacturing process, however, is only one aspect of the development of a new fuel. The experience gained in the case of U{sub 3}Si{sub 2} has shown that the development of a new fuel requires considerable time and financial investment. Such a development certainly represents an effort of about 10 years.

Preliminary developments of MTR plates with uranium nitride

International Nuclear Information System (INIS)

Durand, J.P.; Laudamy, P.; Richter, K.

1997-01-01

In the opinion of CERCA, the total weight of Uranium per MTR plate (without changing the external dimensions) cannot be further increased using U 3 Si 2 . Limits have been reached on plates with a thicker meat or loaded to 6g Ut/cm 3 . The use of a denser fuel like Uranium mononitride could permit an increase in these limits. A collaboration between the Institute for Transuranium Elements (ITU), Joint Research Centre of the European Commission, and CERCA has been set ut. The preliminary studies at the ITU to check compatibility between aluminium and UN proved that there are no metallurgical interactions below 500 degrees C. Feasibility of the manufacturing, on a laboratory scale at CERCA, of depleted Uranium mononitride plates loaded to 7 g Ut/cm 3 has been demonstrated. The manufacturing process, however, is only one aspect of the development of a new fuel. The experience gained in the case of U 3 Si 2 has shown that the development of a new fuel requires considerable time and financial investment. Such a development certainly represents an effort of about 10 years

High density dispersion fuel

International Nuclear Information System (INIS)

Hofman, G.L.

1996-01-01

A fuel development campaign that results in an aluminum plate-type fuel of unlimited LEU burnup capability with an uranium loading of 9 grams per cm 3 of meat should be considered an unqualified success. The current worldwide approved and accepted highest loading is 4.8 g cm -3 with U 3 Si 2 as fuel. High-density uranium compounds offer no real density advantage over U 3 Si 2 and have less desirable fabrication and performance characteristics as well. Of the higher-density compounds, U 3 Si has approximately a 30% higher uranium density but the density of the U 6 X compounds would yield the factor 1.5 needed to achieve 9 g cm -3 uranium loading. Unfortunately, irradiation tests proved these peritectic compounds have poor swelling behavior. It is for this reason that the authors are turning to uranium alloys. The reason pure uranium was not seriously considered as a dispersion fuel is mainly due to its high rate of growth and swelling at low temperatures. This problem was solved at least for relatively low burnup application in non-dispersion fuel elements with small additions of Si, Fe, and Al. This so called adjusted uranium has nearly the same density as pure α-uranium and it seems prudent to reconsider this alloy as a dispersant. Further modifications of uranium metal to achieve higher burnup swelling stability involve stabilization of the cubic γ phase at low temperatures where normally α phase exists. Several low neutron capture cross section elements such as Zr, Nb, Ti and Mo accomplish this in various degrees. The challenge is to produce a suitable form of fuel powder and develop a plate fabrication procedure, as well as obtain high burnup capability through irradiation testing

Development of the uranium recovery process from rejected fuel plates in the fabrication of MTR type nuclear fuel

International Nuclear Information System (INIS)

Fleming Rubio, Peter Alex

2010-01-01

The current work was made in Conversion laboratory belonging to Chilean Nuclear Energy Commission, CCHEN. This is constituted by the development of three hydrometallurgical processes, belonging to the recovery of uranium from fuel plates based on uranium silicide (U_3Si_2) process, for nuclear research reactors MTR (Material Testing Reactor) type, those that come from the Fuel Elements Manufacture Plant, PEC. In the manufacturing process some of these plates are subjected to destructive tests by quality requirement or others are rejected for non-compliance with technical specifications, such as: lack of homogenization of the dispersion of uraniferous compound in the meat, as well as the appearance of the defects, such as blisters, so-called "dog bone", "fish tail", "remote islands", among others. Because the uranium used is enriched in 19.75% U_2_3_5 isotope, which explains the high value in the market, it must be recovered for reuse, returning to the production line of fuel elements. The uranium silicide, contained in the plates, is dispersed in an aluminum matrix and covered with plates and frames of ASTM 6061 Aluminum, as a sandwich coating, commonly referred to as 'meat' (sandwich meat). As aluminum is the main impurity, the process begins with this metal dissolution, present in meat and plates, by NaOH reaction, followed by a vacuum filtration, washing and drying, obtaining a powder of uranium silicide, with a small impurities percentage. Then, the crude uranium silicide reacts with a solution of hydrofluoric acid, dissolving the silicon and simultaneously precipitating UF_4 by reaction with HNO_3, obtaining an impure UO_2(NO_3)_2 solution. The experimental work was developed and implemented at laboratory scale for the three stages pertaining to the uranium recovery process, determining for each one the optimum operation conditions: temperature, molarity or concentration, reagent excess, among others (author)

Creep analysis of fuel plates for the Advanced Neutron Source

International Nuclear Information System (INIS)

Swinson, W.F.; Yahr, G.T.

1994-11-01

The reactor for the planned Advanced Neutron Source will use closely spaced arrays of fuel plates. The plates are thin and will have a core containing enriched uranium silicide fuel clad in aluminum. The heat load caused by the nuclear reactions within the fuel plates will be removed by flowing high-velocity heavy water through narrow channels between the plates. However, the plates will still be at elevated temperatures while in service, and the potential for excessive plate deformation because of creep must be considered. An analysis to include creep for deformation and stresses because of temperature over a given time span has been performed and is reported herein

Fabrication procedures for manufacturing high uranium concentration dispersion fuel elements

International Nuclear Information System (INIS)

Souza, Jose Antonio Batista de

2011-01-01

IPEN-CNEN/SP developed the technology to produce the dispersion type fuel elements for research reactors and made it available for routine production. Today, the fuel produced in IPEN-CNEN/SP is limited to the uranium concentration of 3.0 gU/cm 3 for U 3 Si 2 -Al dispersion-based and 2.3 gU/cm 3 for U 3 O 8 -Al dispersion. The increase of uranium concentration in fuel plates enables the reactivity of the reactor core reactivity to be higher and extends the fuel life. Concerning technology, it is possible to increase the uranium concentration in the fuel meat up to the limit of 4.8 gU/cm 3 in U 3 Si 2 -Al dispersion and 3.2 gU/cm 3 U 3 O 8 -Al dispersion. These dispersions are well qualified worldwide. This work aims to develop the manufacturing process of both fuel meats with high uranium concentrations, by redefining the manufacturing procedures currently adopted in the Nuclear Fuel Center of IPEN-CNEN/SP. Based on the results, it was concluded that to achieve the desired concentration, it is necessary to make some changes in the established procedures, such as in the particle size of the fuel powder and in the feeding process inside the matrix, before briquette pressing. These studies have also shown that the fuel plates, with a high concentration of U 3 Si 2 -Al, met the used specifications. On the other hand, the appearance of the microstructure obtained from U 3 O 8 -Al dispersion fuel plates with 3.2 gU/cm 3 showed to be unsatisfactory, due to the considerably significant porosity observed. The developed fabrication procedure was applied to U 3 Si 2 production at 4.8 gU/cm 3 , with enriched uranium. The produced plates were used to assemble the fuel element IEA-228, which was irradiated in order to check its performance in the IEA-R1 reactor at IPEN-CNEN/SP. These new fuels have potential to be used in the new Brazilian Multipurpose Reactor - RMB. (author)

Loading ion exchange resins with uranium for HTGR fuel kernels

International Nuclear Information System (INIS)

Notz, K.J.; Greene, C.W.

1976-12-01

Uranium-loaded ion exchange beads provide an excellent starting material in the production of uranium carbide microspheres for nuclear fuel applications. Both strong-acid (sulfonate) and weak-acid (carboxylate) resins can be fully loaded with uranium from a uranyl nitrate solution utilizing either a batch method or a continuous column technique

Nuclear reactor fuel structure containing uranium alloy wires embedded in a metallic matrix plate

International Nuclear Information System (INIS)

Travelli, A.

1988-01-01

A nuclear fuel-containing plate structure for a nuclear reactor is described; such structure comprising a pair of malleable metallic non-fissionable matrix plates having confronting surfaces which are pressure bonded together and fully united to form a bonded surface, and elongated malleable wire-like fissionable fuel members separately confined and fully enclosed between the matrix plates along the interface to afford a high fuel density as well as structural integrity and effective retention of fission products. The plates have separate recesses formed in the confronting surfaces for closely receiving the wire-like fissionable fuel members. The wire-like fissionable fuel members are made of a maleable uranium alloy capable of being formed into elongated wire-like members and capable of withstanding pressure bonding. The wire-like fissionable fuel members are completely separated and isolated by fully united portions of the interface

Basic research on high-uranium density fuels for research and test reactors

International Nuclear Information System (INIS)

Ugajin, M.; Itoh, A.; Akabori, M.

1992-01-01

High-uranium density fuels, uranium silicides (U 3 Si 2 , U 3 Si) and U 6 Me-type uranium alloys (Me = Fe, Mn, Ni), were prepared and examined metallurgically as low-enriched uranium (LEU) fuels for research and test reactors. Miniature aluminum-dispersion plate-type fuel (miniplate) and aluminum-clad disk-type fuel specimens were fabricated and subjected to the neutron irradiation in JMTR (Japan Materials Testing Reactor). Fuel-aluminum compatibility tests were conducted to elucidate the extent of reaction and to identify reaction products. The relative stability of the fuels in an aluminum matrix was established at 350degC or above. Experiments were also performed to predict the chemical form of the solid fission-products in the uranium silicide (U 3 Si 2 ) simulating a high burnup anticipated for reactor service. (author)

Caramel, uranium oxide fuel plates for water cooled reactors

International Nuclear Information System (INIS)

Bussy, Pierre; Delafosse, Jacques; Lestiboudois, Guy; Cerles, J.-M.; Schwartz, J.-P.

1979-01-01

The fuel is composed of thin plates assembled parallel to each other to form bundles or assemblies. Each plate is composed of a pavement of uranium oxide pellets, insulated from each other by a zircaloy cladding. The 235 U enrichment does not exceed 8%. The range of uses for this fuel extends from electric power generating reactors to irradiation reactors for research work. A parametric study in test loops has made it possible to determine the operating limits of this thick fuel, without bursting. The resulting diagram gives the permissible power densities, with and without cycling for specific burn-ups beyond 50,000 MWd/t. The thinnest plates were also irradiated in total in the form of advance assemblies irradiated in the core of the OSIRIS pile prior to its transformation. This transformation and the operation of this reactor with a core of 'Caramel' elements is the main trial experiment of this fuel [fr

Preparation of High-Density Uranium-Silicide U3Sl2-Uss: Effects of Preirradiation Heat Treatment on As-Cast Ingot Fuel Plates

International Nuclear Information System (INIS)

Suripto, A; Yuwono

1998-01-01

Heat treatment experiments upon U 3 Si 2 - U ss ingot have been cam e d out to obtain free uranium particle size improvement which is required to enhance the U-Al inter-diffusion reaction in the fuel plate meat. . Heat treatment experiments upon fuel plates containing dispersion of U 3 Si 2 - U ss in Al matrix have also been carried out to study the effect of temperature and treatment duration on the extent of inter-diffusion reaction between free uranium particle and aluminium matrix in the fuel plate meat. Both the experiments indicate that a drastic size improvement has occurred with the U 3 Si 2 as well as free uranium particles upon heat treatment at controlled temperature between the U 3 Si 2 peritectic and peritectoid temperatures and that the inter-diffusion reaction between free uranium and Al matrix occurs quite significantly at temperatures higher than that ordinarily used in the fabrication procedure

The technique for determination of surface contamination by uranium on U3Si2-Al plate-type fuel elements

International Nuclear Information System (INIS)

Li Shulan; He Fengqi; Wang Qingheng; Han Jingquan

1993-04-01

The NDT method for determining the surface contamination by uranium on U 3 Si 2 -Al plate-type fuel elements, the process of standard specimen preparation and the graduation curve are described. The measurement results of U 3 Si 2 -Al plate-type fuel elements show that the alpha counting method to measure the surface contamination by uranium on fuel plate is more reliable. The UB-1 type surface contamination meter, which was recently developed, has many advantages such as high sensitivity to determine the uranium pollution, short time in measuring, convenience for operation, and the minimum detectable amount of uranium is 5 x 10 -10 g/cm 2 . The measuring device is controlled by a microcomputer. Besides data acquisition and processing, it has functions of statistics, output data on terminal or to printer and alarm. The procedures of measurement are fully automatic. All of these will meet the measuring needs in batch process

System for uranium superficial density measurement in U3Si2 MTR fuel plates using radiography

International Nuclear Information System (INIS)

Hey, Martin A.; Gomez Marlasca, Fernando

2003-01-01

The paper describes a method for measuring uranium superficial density in high density uranium silicide (U 3 Si 2 ) MTR fuel plates, through the use of industrial radiography, a set of patterns built for this purpose, a transmission optical densitometer, and a quantitative model of analysis and measurement. Our choice for this particular method responds to its high accuracy, low cost and easy implementation according to the standing quality control systems. (author)

Prospect of Uranium Silicide fuel element with hypostoichiometric (Si ≤3.7%)

International Nuclear Information System (INIS)

Suripto, A.; Sardjono; Martoyo

1996-01-01

An attempt to obtain high uranium-loading in silicide dispersion fuel element using the fabrication technology applicable nowadays can reach Uranium-loading slightly above 5 gU/cm 3 . It is difficult to achieve a higher uranium-loading than that because of fabricability constraints. To overcome those difficulties, the use of uranium silicide U 3 Si based is considered. The excess of U is obtained by synthesising U 3 Si 2 in Si-hypostoichiometric stage, without applying heat treatment to the ingot as it can generate undesired U 3 Si. The U U will react with the matrix to form U al x compound, that its pressure is tolerable. This experiment is to consider possibilities of employing the U 3 Si 2 as nuclear fuel element which have been performed by synthesising U 3 Si 2 -U with the composition of 3.7 % weigh and 3 % weigh U. The ingot was obtained and converted into powder form which then was fabricated into experimental plate nuclear fuel element. The interaction between free U and Al-matrix during heat-treatment is the rolling phase of the fuel element was observed. The study of the next phase will be conducted later

Quality control of nuclear fuel plates using digital image processing techniques

International Nuclear Information System (INIS)

Salinas, Renato; Radd, Ulrich; Coronado, Harold; Olivares, Luis

2003-01-01

The Chilean Atomic Energy Commission (CCHEN) has developed the technology requires to manufacture low enriched uranium-235 nuclear fuel elements used in non-power reactor applications and in research. These fuel plates are assembled in two nuclear facilities located at La Reina (RECH-1) and Lo Aguirre where the present work was developed. Furthermore since high quality standards have been met, these facilities are able to export these nuclear fuel plates to foreign countries. Each MTR fuel elements consists of 16 low enriched uranium silicide (U 3 Si 2 ) fuel plates. A stringent quality assurance program requires among others, homogeneity measurements of uranium surface density values of these fuel plates, which are traditionally accomplished with optical densitometry methods. We have implemented and alternative technique which uses computer vision to determine uranium surface density values in these fuel plates. Both techniques are compared. Advantages of machine vision methods include considerable time saving and a complete quantitative evaluation of uranium densities as compared to the sparse technique involved in the optical densitometry method (Au)

Irradiated microstructure of U-10Mo monolithic fuel plate at very high fission density

Energy Technology Data Exchange (ETDEWEB)

Gan, J.; Miller, B. D.; Keiser, D. D.; Jue, J. F.; Madden, J. W.; Robinson, A. B.; Ozaltun, H.; Moore, G.; Meyer, M. K.

2017-08-01

Monolithic U-10Mo alloy fuel plates with Al-6061 cladding are being developed for use in research and test reactors as low enrichment fuel (< 20% U-235 enrichment) as a result of its high uranium loading capacity compared to that of U-7Mo dispersion fuel. These fuel plates contain a Zr diffusion barrier between the U-10Mo fuel and Al-6061 cladding that suppresses the interaction between the U-Mo fuel foil and Al alloy cladding that is known to be problematic under irradiation. This paper discusses the TEM results of the U-10Mo/Zr/Al6061 monolithic fuel plate (Plate ID: L1P09T, ~ 59% U-235 enrichment) irradiated in Advanced Test Reactor at Idaho National Laboratory as part of RERTR-9B irradiation campaign with an unprecedented high local fission density of 9.8E+21 fissions/cm3. The calculated fuel foil centerline temperature at the beginning of life and the end of life is 141 and 194 C, respectively. A total of 5 TEM lamellas were prepared using focus ion beam lift-out technique. The estimated U-Mo fuel swelling, based on the fuel foil thickness change from SEM, is approximately 76%. Large bubbles (> 1 µm) are distributed evenly in U-Mo and interlink of these bubbles is evident. The average size of subdivided grains at this fission density appears similar to that at 5.2E+21 fissions/cm3. The measured average Mo and Zr content in the fuel matrix is ~ 30 at% and ~ 7 at%, respectively, in general agreement with the calculated Mo and Zr from fission density.

Development of very-high-density low-enriched-uranium fuels

International Nuclear Information System (INIS)

Snelgrove, J.L.; Hofman, G.L.; Meyer, M.K.; Trybus, C.L.; Wiencek, T.C.

1997-01-01

Following a hiatus of several years and following its successful development and qualification of 4.8 g U cm -3 U 3 Si 2 -Al dispersion fuel for application with low-enriched uranium in research and test reactors, the US Reduced Enrichment for Research and Test Reactors program has embarked on the development of even-higher-density fuels. Our goal is to achieve uranium densities of 8-9 g cm -3 in aluminum-based dispersion fuels. Achieving this goal will require the use of high-density, γ-stabilized uranium alloy powders in conjunction with the most-advanced fuel fabrication techniques. Key issues being addressed are the reaction of the fuel alloys with aluminum and the irradiation behavior of the fuel alloys and any reaction products. Test irradiations of candidate fuels in very-small (micro) plates are scheduled to begin in the Advanced Test Reactor during June, 1997. Initial results are expected to be available in early 1998. We are performing out-of-reactor studies on the phase structure of the candidate alloys on diffusion of the matrix material into the aluminum. In addition, we are modifying our current dispersion fuel irradiation behavior model to accommodate the new fuels. Several international partners are participating in various phases of this work. (orig.)

Development of an alternative process for recovery of uranium from rejected plates in the manufacture of MTR type fuel elements

International Nuclear Information System (INIS)

Flores Gonzalez, Jocelyn Natalia

2011-01-01

This work discusses the recovery of enriched uranium in U 235 , from fuel plates rejected during the fuel elements manufacturing process for the La Reina Nuclear Studies Center, RECH-1, CCHEN. The plates have an aluminum based alloy coating, AISI-SAE 6061, with U 3 Si 2 powder distributed evenly inside and dispersed in an aluminum matrix. The high cost of enriched uranium means that it must be recovered from plates rejected in the production process because of non-compliance with the plate specifications, and also because some of them undergo destructive testing, to measure the aluminum coating's thickness on each side of the plate. The thickness of the uranium nucleus is measured as well and the size of the defects on the ends of the plate such as 'dog bone' and 'fish tail', that is, for the purposes of quality control. The first step in the process is carried out by dissolving the aluminum in a hot solution of NaOH in order to release the uranium silicide powder that is insoluble in the soda. A second step involves dissolving the uranium silicide in a hot HNO 3 solution, followed by washing and filtering, and then extracting the SX and analyzing its behavior during this stage. During the process 98.9% of the uranium is recovered together with a solution that is enough for the SX process given the experiences that were carried out in the extraction stage

Impact of uranium concentration reduction in side plates of the fuel elements of IEA-R1 reactor on neutronic and thermal hydraulic analyses

International Nuclear Information System (INIS)

Rios, Ilka Antonia

2013-01-01

This master thesis presents a study to verify the impact of the uranium concentration reduction in the side plates of the reactor IEA-R1 fuel elements on the neutronic and thermal-hydraulic analyses. To develop such study, a previous IPEN-CNEN/SP research was reproduced by simulating the fuel elements burn-up, with side plate uranium density reduced to 50, 60 and 70% of the standard fuel element plates. This research begins with the neutronic analysis using the computer code HAMMER and the first step consists in the calculation of the cross section of all materials presented at the reactor core, with their initial concentration; the second step consists in the calculation of the fast and thermal neutron group fluxes and power densities for fuel elements using the computer code CITATION. HAMMER output data is used as input data. Once the neutronic analysis is finished and the most critical fuel elements with highest power density have been defined, the thermal-hydraulics analysis begins. This analysis uses MCTR-IEA-R1 thermal-hydraulics model, which equations are solved by commercial code EES. Thermalhydraulics analysis input is the power density data calculated by CITATION: it is considered the highest power density on each fuel element, where there is a higher energy release and, consequently, higher temperatures. This data is used on energy balance equations to calculate temperatures on critical fuel element regions. Reactor operation comparison for three different uranium densities on fuel side plates is presented. Uranium density reduction contributes to the cladding surface temperature to remain below the established limit, as reactor operation safety requirement and it does not affect significantly fuel element final burn-up nor reactor reactivity. The reduction of uranium in the side plates of the fuel elements of the IEA-R1 showed to be a viable option to avoid corrosion problems due to high temperatures. (author)

High thermal load receiving heat plate

International Nuclear Information System (INIS)

Shibutani, Jun-ichi; Shibayama, Kazuhito; Yamamoto, Keiichi; Uchida, Takaho.

1993-01-01

The present invention concerns a high thermal load heat receiving plate such as a divertor plate of a thermonuclear device. The high thermal load heat receiving plate of the present invention has a cooling performance capable of suppressing the temperature of an armour tile to less than a threshold value of the material against high thermal loads applied from plasmas. Spiral polygonal pipes are inserted in cooling pipes at a portion receiving high thermal loads in the high temperature load heat receiving plate of the present invention. Both ends of the polygonal pipes are sealed by lids. An area of the flow channel in the cooling pipes is thus reduced. Heat conductivity on the cooling surface of the cooling pipes is increased in the high thermal load heat receiving plate having such a structure. Accordingly, temperature elevation of the armour tile can be suppressed. (I.S.)

Uranium density reduction on fuel element side plates assessment

International Nuclear Information System (INIS)

Rios, Ilka A.; Andrade, Delvonei A.; Domingos, Douglas B.; Umbehaun, Pedro E.

2011-01-01

During operation of IEA-R1 research reactor, located at Instituto de Pesquisas Energeticas e Nucleares, IPEN - CNEN/SP, an abnormal oxidation on some fuel elements was noted. It was also verified, among the possible causes of the problem, that the most likely one was insufficient cooling of the elements in the core. One of the propositions to solve or minimize the problem is to reduce uranium density on fuel elements side plates. In this paper, the influence of this change on neutronic and thermal hydraulic parameters for IEA-R1 reactor is verified by simulations with the codes HAMMER and CITATION. Results are presented and discussed. (author)

Uranium density reduction on fuel element side plates assessment

Energy Technology Data Exchange (ETDEWEB)

Rios, Ilka A. [Centro Tecnologico da Marinha em Sao Paulo (CTMSP), Sao Paulo, SP (Brazil); Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Andrade, Delvonei A.; Domingos, Douglas B.; Umbehaun, Pedro E. [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

2011-07-01

During operation of IEA-R1 research reactor, located at Instituto de Pesquisas Energeticas e Nucleares, IPEN - CNEN/SP, an abnormal oxidation on some fuel elements was noted. It was also verified, among the possible causes of the problem, that the most likely one was insufficient cooling of the elements in the core. One of the propositions to solve or minimize the problem is to reduce uranium density on fuel elements side plates. In this paper, the influence of this change on neutronic and thermal hydraulic parameters for IEA-R1 reactor is verified by simulations with the codes HAMMER and CITATION. Results are presented and discussed. (author)

Modeling Thermal and Stress Behavior of the Fuel-clad Interface in Monolithic Fuel Mini-plates

International Nuclear Information System (INIS)

Miller, Gregory K.; Medvedev, Pavel G.; Burkes, Douglas E.; Wachs, Daniel M.

2010-01-01

As part of the Global Threat Reduction Initiative, a fuel development and qualification program is in process with the objective of qualifying very high density low enriched uranium fuel that will enable the conversion of high performance research reactors with operational requirements beyond those supported with currently available low enriched uranium fuels. The high density of the fuel is achieved by replacing the fuel meat with a single monolithic low enriched uranium-molybdenum fuel foil. Doing so creates differences in the mechanical and structural characteristics of the fuel plate because of the planar interface created by the fuel foil and cladding. Furthermore, the monolithic fuel meat will dominate the structural properties of the fuel plate rather than the aluminum matrix, which is characteristic of dispersion fuel types. Understanding the integrity and behavior of the fuel-clad interface during irradiation is of great importance for qualification of the new fuel, but can be somewhat challenging to determine with a single technique. Efforts aimed at addressing this problem are underway within the fuel development and qualification program, comprised of modeling, as-fabricated plate characterization, and post-irradiation examination. An initial finite element analysis model has been developed to investigate worst-case scenarios for the basic monolithic fuel plate structure, using typical mini-plate irradiation conditions in the Advanced Test Reactor. Initial analysis shows that the stress normal to the fuel-clad interface dominates during irradiation, and that the presence of small, rounded delaminations at the interface is not of great concern. However, larger and/or fuel-clad delaminations with sharp corners can create areas of concern, as maximum principal cladding stress, strain, displacement, and peak fuel temperature are all significantly increased. Furthermore, stresses resulting from temperature gradients that cause the plate to bow or buckle in

Resin-based preparation of HTGR fuels: operation of an engineering-scale uranium loading system

International Nuclear Information System (INIS)

Haas, P.A.

1977-10-01

The fuel particles for recycle of 233 U to High-Temperature Gas-Cooled Reactors are prepared from uranium-loaded carboxylic acid ion exchange resins which are subsequently carbonized, converted, and refabricated. The development and operation of individual items of equipment and of an integrated system are described for the resin-loading part of the process. This engineering-scale system was full scale with respect to a hot demonstration facility, but was operated with natural uranium. The feed uranium, which consisted of uranyl nitrate solution containing excess nitric acid, was loaded by exchange with resin in the hydrogen form. In order to obtain high loadings, the uranyl nitrate must be acid deficient; therefore, nitric acid was extracted by a liquid organic amine which was regenerated to discharge a NaNO 3 or NH 4 NO 3 solution waste. Water was removed from the uranyl nitrate solution by an evaporator that yielded condensate containing less than 0.5 ppM of uranium. The uranium-loaded resin was washed with condensate and dried to a controlled water content via microwave heating. The loading process was controlled via in-line measurements of the pH and density of the uranyl nitrate. The demonstrated capacity was 1 kg of uranium per hour for either batch loading contractors or a continuous column as the resin loading contractor. Fifty-four batch loading runs were made without a single failure of the process outlined in the chemical flowsheet or any evidence of inability to control the conditions dictated by the flowsheet

Irradiation behavior of miniature experimental uranium silicide fuel plates

International Nuclear Information System (INIS)

Hofman, G.L.; Neimark, L.A.; Mattas, R.F.

1983-01-01

Uranium silicides, because of their relatively high uranium density, were selected as candidate dispersion fuels for the higher fuel densities required in the Reduced Enrichment Research and Test Reactor (RERTR) Program. Irradiation experience with this type of fuel, however, was limited to relatively modest fission densities in the bulk from, on the order of 7 x 10 20 cm -3 , far short of the approximately 20 x 10 20 cm -3 goal established for the RERTR program. The purpose of the irradiation experiments on silicide fuels on the ORR, therefore, was to investigate the intrinsic irradiation behavior of uranium silicide as a dispersion fuel. Of particular interest was the interaction between the silicide particles and the aluminum matrix, the swelling behavior of the silicide particles, and the maximum volume fraction of silicide particles that could be contained in the aluminum matrix

Modeling of high-density U-MO dispersion fuel plate performance

International Nuclear Information System (INIS)

Hayes, S.L.; Meyer, M.K.; Hofman, G.L.; Rest, J.; Snelgrove, J.L.

2002-01-01

Results from postirradiation examinations (PIE) of highly loaded U-Mo/Al dispersion fuel plates over the past several years have shown that the interaction between the metallic fuel particles and the matrix aluminum can be extensive, reducing the volume of the high-conductivity matrix phase and producing a significant volume of low-conductivity reaction-product phase. This phenomenon results in a significant decrease in fuel meat thermal conductivity during irradiation. PIE has further shown that the fuel-matrix interaction rate is a sensitive function of irradiation temperature. The interplay between fuel temperature and fuel-matrix interaction makes the development of a simple empirical correlation between the two difficult. For this reason a comprehensive thermal model has been developed to calculate temperatures throughout the fuel plate over its lifetime, taking into account the changing volume fractions of fuel, matrix and reaction-product phases within the fuel meat owing to fuel-matrix interaction; this thermal model has been incorporated into the dispersion fuel performance code designated PLATE. Other phenomena important to fuel thermal performance that are also treated in PLATE include: gas generation and swelling in the fuel and reaction-product phases, incorporation of matrix aluminum into solid solution with the unreacted metallic fuel particles, matrix extrusion resulting from fuel swelling, and cladding corrosion. The phenomena modeled also make possible a prediction of fuel plate swelling. This paper presents a description of the models and empirical correlations employed within PLATE as well as validation of code predictions against fuel performance data for U-Mo experimental fuel plates from the RERTR-3 irradiation test. (author)

Irradiation testing of miniature fuel plates for the RERTR program

Energy Technology Data Exchange (ETDEWEB)

Senn, R L; Martin, M M [Oak Ridge National Laboratory, Oak Ridge, TN 37830 (United States)

1983-08-01

An irradiation test facility, which provides a test bed for irradiating a variety of miniature fuel plates miniplates) for the Reduced Enrichment Research and Test Reactors (RERTR) program, has been placed into operation. The objective of these tests is to screen various candidate fuel materials as to their suitability for replacing the highly enriched uranium fuel materials currently used by the world's test and research reactors with a lower enrichment fuel material, without significantly degrading reactor operating characteristics and power levels. The use of low uranium enrichment of about 20% {sup 235}U in place of highly enriched fuel for these reactors would reduce the potential for {sup 235}U diversion. Fuel materials currently being evaluated in this first phase of these screening tests include aluminum-base dispersion-type fuel plates with fuel cores of 1) high uranium content U{sup 3}){sup 8}-Al being developed by ORNL, 2) high uranium content UAI{sub x}-Al being developed by EG and G Idaho, Inc., and 3) very high uranium content U{sub 3}Si-Al- being developed by ANL. The miniplates are 115-mm long by 50-mm wide with overall plate thicknesses of 1.27 or 1.52 mm. The fuel core dimensions vary according to overall plate thicknesses with a minimal clad thickness requirement of 0.20 mm. Sixty such miniplates (thirty of each thickness) can be irradiated in one test facility. The irradiation test facility, designated as HFED-1 is operating in core position E-7 in the Oak Ridge Research Reactor (ORR), a 30-MW water-moderated reactor. The peak neutron flux measured for this experiment is 1.96 x 10{sup 18} neutrons m{sub -2} s{sub -1}. The various types of miniplates will achieve burnups of up to approximately 2.2x10{sup 27} fissions/m{sup 3} of fuel, which will require approximately eight full power months of irradiation. During reactor shutdown periods, the experiment is removed from the reactor, moved to a special poolside station, disassembled, and inspected

Development of high uranium-density fuels for use in research reactors

International Nuclear Information System (INIS)

Ugajin, Mitsuhiro; Akabori, Mitsuo; Itoh, Akinori

1996-01-01

The uranium silicide U 3 Si 2 possesses uranium density 11.3 gU/cm 3 with a congruent melting point of 1665degC, and is now successfully in use as a research reactor fuel. Another uranium silicide U 3 Si and U 6 Me-type uranium alloys (Me=Fe,Mn,Ni) have been chosen as new fuel materials because of the higher uranium densities 14.9 and 17.0 gU/cm 3 , respectively. Experiments were carried out to fabricate miniature aluminum-dispersion plate-type and aluminum-clad disk-type fuels by using the conventional picture-frame method and a hot-pressing technique, respectively. These included the above-mentioned new fuel materials as well as U 3 Si 2 . Totally 14 miniplates with uranium densities from 4.0 to 6.3 gU/cm 3 of fuel meat were prepared together with 28 disk-type fuel containing structurally-modified U 3 Si, and subjected to the neutron irradiation in JMTR (Japan Materials Testing Reactor). Some results of postirradiation examinations are presented. (author)

The STAT7 Code for Statistical Propagation of Uncertainties In Steady-State Thermal Hydraulics Analysis of Plate-Fueled Reactors

Energy Technology Data Exchange (ETDEWEB)

Dunn, Floyd E. [Argonne National Lab. (ANL), Argonne, IL (United States); Hu, Lin-wen [Massachusetts Inst. of Technology (MIT), Cambridge, MA (United States). Nuclear Reactor Lab.; Wilson, Erik [Argonne National Lab. (ANL), Argonne, IL (United States)

2016-12-01

The STAT code was written to automate many of the steady-state thermal hydraulic safety calculations for the MIT research reactor, both for conversion of the reactor from high enrichment uranium fuel to low enrichment uranium fuel and for future fuel re-loads after the conversion. A Monte-Carlo statistical propagation approach is used to treat uncertainties in important parameters in the analysis. These safety calculations are ultimately intended to protect against high fuel plate temperatures due to critical heat flux or departure from nucleate boiling or onset of flow instability; but additional margin is obtained by basing the limiting safety settings on avoiding onset of nucleate boiling. STAT7 can simultaneously analyze all of the axial nodes of all of the fuel plates and all of the coolant channels for one stripe of a fuel element. The stripes run the length of the fuel, from the bottom to the top. Power splits are calculated for each axial node of each plate to determine how much of the power goes out each face of the plate. By running STAT7 multiple times, full core analysis has been performed by analyzing the margin to ONB for each axial node of each stripe of each plate of each element in the core.

Discharge Burnup Evaluation of Natural Uranium Loaded CANFLEX-43 Fuel Bundle

International Nuclear Information System (INIS)

Roh, Gyu Hong; Kim, Yong Hee; Kim, Won Young; Park, Joo Hwan

2009-11-01

Using WIMS-AECL code, which is 2-dimensional lattice core used in CANDU physics calculation, the discharge burnup of the natural uranium loaded CANFLEX-43 fuel bundle was evaluated by comparing the discharge burnup of standard 37 element fuel bundle. When the discharge burnup of the standard 37 element fuel is 7,200 MWd/MTU, that of the CANFLEX 43 fuel bundle was evaluated as 7,077 MWd/MTU, by applying the same lattice conditions for both fuel bundles

Development of high uranium-density fuels for use in research reactors

Energy Technology Data Exchange (ETDEWEB)

Ugajin, Mitsuhiro; Akabori, Mitsuo; Itoh, Akinori [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

1996-02-01

The uranium silicide U{sub 3}Si{sub 2} possesses uranium density 11.3 gU/cm{sup 3} with a congruent melting point of 1665degC, and is now successfully in use as a research reactor fuel. Another uranium silicide U{sub 3}Si and U{sub 6}Me-type uranium alloys (Me=Fe,Mn,Ni) have been chosen as new fuel materials because of the higher uranium densities 14.9 and 17.0 gU/cm{sup 3}, respectively. Experiments were carried out to fabricate miniature aluminum-dispersion plate-type and aluminum-clad disk-type fuels by using the conventional picture-frame method and a hot-pressing technique, respectively. These included the above-mentioned new fuel materials as well as U{sub 3}Si{sub 2}. Totally 14 miniplates with uranium densities from 4.0 to 6.3 gU/cm{sup 3} of fuel meat were prepared together with 28 disk-type fuel containing structurally-modified U{sub 3}Si, and subjected to the neutron irradiation in JMTR (Japan Materials Testing Reactor). Some results of postirradiation examinations are presented. (author)

Flow-induced plastic collapse of stacked fuel plates

Energy Technology Data Exchange (ETDEWEB)

Davis, D C; Scarton, H A

1985-03-01

Flow-induced plastic collapse of stacked fuel plate assemblies was first noted in experimental reactors such as the ORNL High Flux Reactor Assembly and the Engineering Test Reactor (ETR). The ETR assembly is a stack of 19 thin flat rectangular fuel plates separated by narrow channels through which a coolant flows to remove the heat generated by fission of the fuel within the plates. The uranium alloyed plates have been noted to buckle laterally and plastically collapse at the system design coolant flow rate of 10.7 m/s, thus restricting the coolant flow through adjacent channels. A methodology and criterion are developed for predicting the plastic collapse of ETR fuel plates. The criterion is compared to some experimental results and the Miller critical velocity theory.

HTGR fuel development: investigations of breakages of uranium-loaded weak acid resin microspheres

International Nuclear Information System (INIS)

Carpenter, J.A. Jr.

1977-11-01

During the HTGR fuel development program, a high percentage of uranium-loaded weak acid resin microspheres broke during pneumatic transfer, carbonization, and conversion. One batch had been loaded by the UO 3 method; the other by the ammonia neutralization method. To determine the causes of failure, samples of the two failed batches were investigated by optical microscopy, scanning electron microscopy, electron beam microprobe, and other techniques. Causes of failure are postulated and methods are suggested to prevent recurrence of this kind of failure

High-Uranium-Loaded U3O8-Al fuel element development program. Part 2

International Nuclear Information System (INIS)

Knight, R.

1993-01-01

Texas Instruments is a product intensive company that manufactures very high volumes of different products, and because of this, their technique in manufacturing is what we call hard tooling. So all of the tools we use at this site whether it is for HFIR, ORR or HFBR are hard tooling. A fuel plate never sees a lathe, milling machine, or any other tool of that nature. I have just a few viewgraphs here that will illustrate some of the types of tooling we use to keep away from machining and get high production at as low as possible cost. Figure I shows weighing aluminum powder. It's done in a glove box more to keep air flow away from the balance than any other reason. The weighing of the U 3 O 8 is similar and the glove box is for personnel protection. Figure 2 shows our blender, and I won't try to explain why it works. This is the only one we have ever found that really blends our powder and does a good job. Figure 3 shows our powder die on the press, and you can see the rectangular compact being extracted. Here is the way we make our frames in a blanking die Figure 4. You will notice there are two holes in the frame. We start off with two cores in a frame. Our lot size is 24, but twelve billets go into the furnace for preheating, at the seventh pass, we cut the two cores apart and at that point they become individual fuel plates. Figure 5 shows the loading of the compacts into the frame. We use a loose fit. We can just drop the cores into the frame with, I think, about 2 mils side clearance and it works very satisfactorily. Figure 6 shows a forming die. Once you make the investment for the fuel plate blanking die shown in Figure 7, you can blank out a fuel plate on the order of about one per minute, to size and to the tolerances required. Figure 8 shows a unique tool developed at Oak Ridge. It's a Homogeneity Scanner. It works on the principal of x-ray attenuation going through an electronic analysis

Design of high density gamma-phase uranium alloys for LEU dispersion fuel applications

International Nuclear Information System (INIS)

Hofman, Gerard L.; Meyer, Mitchell K.; Ray, Allison E.

1998-01-01

Uranium alloys are candidates for the fuel phase in aluminium matrix dispersion fuels requiring high uranium loading. Certain uranium alloys have been shown to have good irradiation performance at intermediate burnup. previous studies have shown that acceptable fission gas swelling behavior and fuel-aluminium interaction is possible only if the fuel alloy can be maintained in the high temperature body-centered-cubic γ-phase during fabrication and irradiation, at temperatures at which αU is the equilibrium phase. transition metals in Groups V through VIII are known to allow metastable retention of the gamma phase below the equilibrium isotherm. These metals have varying degrees of effectiveness in stabilizing the gamma phase. Certain alloys are metastable for very long times at the relatively low fuel temperatures seen in research operation. In this paper, the existing data on the gamma stability of binary and ternary uranium alloys is analysed. The mechanism and kinetics of decomposition of the gamma phase are assessed with the help of metal alloy theory. Alloys with the highest possible uranium content, good gamma-phase stability, and good neutronic performance are identified for further metallurgical studies and irradiation tests. Results from theory will be compared with experimentally generated data. (author)

LEU fuel development at CERCA. Status as of October 1997. Preliminary developments of MTR plates with UMo fuel

International Nuclear Information System (INIS)

Durand, J.P.; Lavastre, Y.; Grasse, M.

1997-01-01

UMo fuels are considered by the RERTR programme because of their higher density as compared to U 3 Si 2 . This paper is focused on the preliminary results about the manufacture feasibility of Uranium/Molybdenum fuel plates carried out by CERCA. A special procedure of casting and heat treatment has been developed in order to get an homogeneous gamma phase of UMo alloy Although U-5%Mo allows to reach densities up to 9.9 U/cm3 with the advanced process developed by CERCA for the high loaded plates, it is not a good candidate on the thermal stability point of view. U-9%Mo alloy seems to gather all the criteria for a good fuel alloy but it is a little less effective on the Uranium density point of view as compared to U-5%Mo alloy. In any case, the preliminary feasibility results are very much encouraging because UMo alloys seem to be compatible with the Aluminium matrix when taking special care while manufacturing. A good compromise could be an intermediate percentage of Molybdenum or the addition of metal traces in order to thermally stabilise 5%Mo. (author)

Post-pulse detail metallographic examinations of low-enriched uranium silicide plate-type miniature fuel

International Nuclear Information System (INIS)

Yanagisawa, Kazuaki

1991-10-01

Pulse irradiation at Nuclear Safety Research Reactor (NSRR) was performed using low-enriched (19.89 w% 235 U) unirradiated silicide plate-type miniature fuel which had a density of 4.8 gU/cm 3 . Experimental aims are to understand the dimensional stability and to clarify the failure threshold of the silicide plate-type miniature fuel under power transient conditions through post-pulse detail metallographic examinations. A silicide plate-type miniature fuel was loaded into an irradiation capsule and irradiated by a single pulse. Deposited energies given in the experiments were 62, 77, 116 and 154 cal/g·fuel, which lead to corresponding peak fuel plate temperatures, 201 ± 28degC, 187 ± 10degC, 418 ± 74degC and 871 ± 74degC, respectively. Below 400degC, reliability and dimensional stability of the silicide plate fuel was sustained, and the silicide plate fuel was intact. Up to 540degC, wall-through intergranular crackings occurred in the Al-3%Mg alloy cladding. With the increase of the temperature, the melting of the aluminum cladding followed by recrystallization, the denudation of fuel core and the plate-through intergranular cracking were observed. With the increase of the temperature beyond 400degC, the bowing of fuel plate became significant. Above the temperature of 640degC molten aluminum partially reacted with the fuel core, partially flowed downward under the influence of surface tension and gravity, and partially formed agglomerations. Judging from these experimental observations, the fuel-plate above 400degC tends to reduce its dimensional stability. Despite of the apparent silicide fuel-plate failure, neither generation of pressure pulse nor that of mechanical energy occurred at all. (J.P.N.)

HTGR fuel development: loading of uranium on carboxylic acid cation-exchange resins using solvent extraction of nitrate

International Nuclear Information System (INIS)

Haas, P.A.

1975-09-01

The reference fuel kernel for recycle of 233 U to HTGR's (High-Temperature Gas-Cooled Reactors) is prepared by loading carboxylic acid cation-exchange resins with uranium and carbonizing at controlled conditions. The purified 233 UO 2 (NO 3 ) 2 solution from a fuel reprocessing plant contains excess HNO 3 (NO 3 - /U ratio of approximately 2.2). The reference flowsheet for a 233 U recycle fuel facility at Oak Ridge uses solvent extraction of nitrate by a 0.3 M secondary amine in a hydrocarbon diluent to prepare acid-deficient uranyl nitrate. This nitrate extraction, along with resin loading and amine regeneration steps, was demonstrated in 14 runs. No significant operating difficulties were encountered. The process is controlled via in-line pH measurements for the acid-deficient uranyl nitrate solutions. Information was developed on pH values for uranyl nitrate solution vs NO 3 - /U mole ratios, resin loading kinetics, resin drying requirements, and other resin loading process parameters. Calculations made to estimate the capacities of equipment that is geometrically safe with respect to control of nuclear criticality indicate 100 kg/day or more of uranium for single nitrate extraction lines with one continuous resin loading contactor or four batch loading contactors. (auth)

Neutronic performance of high-density LEU fuels in water-moderated and water-reflected research reactors

International Nuclear Information System (INIS)

Bretscher, M.M.; Matos, J.E.

1996-01-01

At the Reduced Enrichment for Research and Test Reactors (RERTR) meeting in September 1994, Durand reported that the maximum uranium loading attainable with U 3 Si 2 fuel is about 6.0 g U/cm 3 . The French Commissariat a l'Energie Atomique (CEA) plan to perform irradiation tests with 5 plates at this loading. Compagnie pour L'Etude et La Realisation de Combustibles Atomiques (CERCA) has also fabricated a few uranium nitride (UN) plates with a uranium density in the fuel meat of 7.0 g/cm 3 and found that UN is compatible with the aluminum matrix at temperatures below 500 C. High density dispersion fuels proposed for development include U-Zr(4 wt%)-Nb(2 wt%), U-Mo(5 wt%), and U-Mo(9 wt%). The purpose of this note is to examine the relative neutronic behavior of these high density fuels in a typical light water-reflected and water-moderated MTR-type research reactor. The results show that a dispersion of the U-Zr-Nb alloy has the most favorable neutronic properties and offers the potential for uranium densities greater than 8.0 g/cm 3 . On the other hand, UN is the least reactive fuel because of the relatively large 14 N(n,p) cross section. For a fixed value of k eff , the required 235 U loading per fuel element is least for the U-Zr-Nb fuel and steadily increases for the U-Mo(5%), U-Mo(9%), and UN fuels. Because of volume fraction limitations, the UO 2 dispersions are only useful for uranium densities below 5.0 g/cm 3 . In this density range, however, UO 2 is more reactive than U 3 Si 2

Production of Fission Product 99Mo using High-Enriched Uranium Plates in Polish Nuclear Research Reactor MARIA: Technology and Neutronic Analysis

Directory of Open Access Journals (Sweden)

Jaroszewicz Janusz

2014-07-01

Full Text Available The main objective of 235U irradiation is to obtain the 99mTc isotope, which is widely used in the domain of medical diagnostics. The decisive factor determining its availability, despite its short lifetime, is a reaction of radioactive decay of 99Mo into 99mTc. One of the possible sources of molybdenum can be achieved in course of the 235U fission reaction. The paper presents activities and the calculation results obtained upon the feasibility study on irradiation of 235U targets for production of 99Mo in the MARIA research reactor. Neutronic calculations and analyses were performed to estimate the fission products activity for uranium plates irradiated in the reactor. Results of dummy targets irradiation as well as irradiation uranium plates have been presented. The new technology obtaining 99Mo is based on irradiation of high-enriched uranium plates in standard reactor fuel channel and calculation of the current fission power generation. Measurements of temperatures and the coolant flow in the molybdenum installation carried out in reactor SAREMA system give online information about the current fission power generated in uranium targets. The corrective factors were taken into account as the heat generation from gamma radiation from neighbouring fuel elements as well as heat exchange between channels and the reactor pool. The factors were determined by calibration measurements conducted with aluminium mock-up of uranium plates. Calculations of fuel channel by means of REBUS code with fine mesh structure and libraries calculated by means of WIMS-ANL code were performed.

The Role of Friction Stir Welding in Nuclear Fuel Plate Fabrication

International Nuclear Information System (INIS)

Burkes, D.; Medvedev, P.; Chapple, M.; Amritkar, A.; Wells, P.; Charit, I

2009-01-01

The friction bonding process combines desirable attributes of both friction stir welding and friction stir processing. The development of the process is spurred on by the need to fabricate thin, high density, reduced enrichment fuel plates for nuclear research reactors. The work seeks to convert research and test reactors currently operating on highly enriched uranium fuel to operate on low enriched uranium fuel without significant loss in reactor performance, safety characteristics, or significant increase in cost. In doing so, the threat of global nuclear material proliferation will be reduced. Feasibility studies performed on the process show that this is a viable option for mass production of plate-type nuclear fuel. Adapting the friction stir weld process for nuclear fuel fabrication has resulted in the development of several unique ideas and observations. Preliminary results of this adaptation and process model development are discussed

An investigation on fuel meats extruded with atomized U-10wt% Mo powder for uranium high-density dispersion fuel

International Nuclear Information System (INIS)

Kim, Chang-Kyu; Kim, Ki-Hwan; Park, Jong-Man; Lee, Don-Bae; Sohn, Dong-Seong

1997-01-01

The RERTR program has been making an effort to develop dispersion fuels with uranium densities of 8 to 9 g U/cm3 for research and test reactors. Using atomized U-10wt%Mo powder, fuel meats have been fabricated successfully up to 55 volume % of fuel powder. The uranium density of an extruded meat with a 55 volume % of fuel powder was obtained to be 7.7 g/cm3. A relatively high porosity of 7.3% was formed due to cracking of particles, presumably induced by the impingement among agglomerated particles. Tensile test results indicated that the strength of fuel meats with 55% volume fraction decreased some and a little of ductility was maintained. Examination on the fracture surface revealed that some U-10%Mo particles appeared to be broken by the tensile force in brittle rupture mode. The increase of broken particles in high fuel fraction is considered to be induced mainly by the impingement among agglomerated particles. Uranium loading density is assumed to be improved through the development of the better homogeneous dispersion technology. (author)

Determination of elastic constants of fuels plates based on uranium by ultrasound testing

International Nuclear Information System (INIS)

Moreira Castro, Martin Ignacio

2015-01-01

Current nuclear reactors use as U-235 U-enriched compounds enriched with U-235, requiring U-alloys that increase the amount of atoms available for nuclear fission in a convenient way. This study was carried out on fuel plates manufactured in the Chilean Nuclear Energy Commission, whose cores are composed of a dispersed mixture Al-U_3Si_2 and Al-U_7Mo, with different densities of uranium, covered by a coating of Al6061. The objective was to characterize elastically and classify the fuel plates analyzed. Specifically, five Al-U_3Si_2 fuel plates with 1.7 gU/cm"3, eight A-U_3Si_2 with 3.4 gU/cm"3, five of A-l U_3Si_2 with 4.8 gU/cm"3 were successfully studied. The apparent elastic constants (Young and Shear modules, and Poisson coefficient) were determined in the area where the fuel is located (MEAT) by means of an ultrasound sampling technique, thus being able to characterize them and classify them according to their composition. The behavior of the elastic constants generally shows a tendency to decrease as the amount of U_3Si_2 particles dispersed in the MEAT zone of the fuel plates increases. In addition, the non-destructive test method used made it possible to detect several differences between the fuel plates analyzed, such as the amount of reduction in rolling, among others. Additionally, six experimental fuel miniplates were analyzed whose meat were formed by a dispersion of the Al-UMo type, specifically: two of Al-U_7Mo with 6.0 gU/cm"3, two of Al-U_7Mo with 7.0 gU/ cm"3 and two of Al-U_7Mo with 8.0 gU/cm"3. The response of the U-Mo fuel miniplates against this technique was not good, so several ideas were proposed to improve this situation

Replacement of highly enriched uranium by medium or low-enriched uranium in fuels for research reactors

International Nuclear Information System (INIS)

Schwartz, J.P.

To exclude the possibility of an explosive use of the uranium obtained from an elementary chemical process, one needs to use a fuel less enriched than 20 weight percent in U 235 . This goal can be reached by two ways: 1. The low density fuels, i.e. U or U 3 O 8 /Al fuels. One has to increase their U content from 1.3 g U/cm 3 presently qualified under normal operation conditions. Several manufacturers such as CERCA in France developed these fuels with a near-term objective of about 2 g U/cm 3 and a long-term objective of 3 g U/cm 3 . 2. The high density fuels. They are the UO 2 Caramel plate type fuels now under consideration, and U 3 Si and UMo as a long-term potential

Implementation of the non-destructive ultrasound testing by immersion through the transmission technique, applied to the quality control of nuclear fuel plates

International Nuclear Information System (INIS)

Medina Jofre, David Christian

2014-01-01

Within the framework of global development, which seeks to reduce the enrichment of U 235 in nuclear fuels for research reactors, the Fuel Elements Plant (PEC) of the Chilean Nuclear Energy Commission (CCHEN) has worked with the Idaho National Laboratory (INL-USA), for the fabrication of high density fuel plates based on the dispersion of Uranium-Molybdenum alloy powders (UMo), which are subjected to inspections and tests to qualify as a compliant product for use in nuclear research reactors. It is in this matter where the Non Destructive Test (NDT) of immersion ultrasound used in both facilities differs in its acceptance criteria, when is used different testing techniques; On the one hand, the PEC uses the pulse-echo technique, while the INL uses the transmission technique. Therefore, the present work is focused on the implementation of the ultrasound by immersion using the transmission technique. During the development of the work, the physical and virtual configuration of the ultrasound equipment was possible and elaborate an operation procedure, which allows to inspect through this technique, a series of fuel plates based on UMo and U 3 Si 2 powders, with different characteristics. The results allow to characterize the signals obtained in fuel plates according to the nuclear fuel material used. There is an inverse relationship between the uranium load per unit volume (uranium density, gU/cm 3 ) used in the fuel plate and the transmittance of the ultrasonic beam through the areas where there is nuclear fuel material (meat); the effect produced by a dispersed combustible material is observed and it is possible to identify discontinuities that may be present in the fuel plate. Finally, an inspection technical instruction for U 3 Si 2 fuel plates is elaborated, where acceptance and rejection criteria are defined

The obtainment of highly concentrated uranium pellets for plate type (MTR) fuel by dispersion of uranium aluminides in aluminium

International Nuclear Information System (INIS)

Morando, R.A.; Raffaeli, H.A.; Balzaretti, D.E.

1980-01-01

The use of the intermetallic UAl 3 for manufacturing plate type MTR fuel with 20% U 235 enriched uranium and a density of about 20 kg/m 3 is analyzed. The technique used is the dispersion of UAl 3 particles in aluminium powder. The obtainment of the UAl 3 intermetallic was performed by fusion in an induction furnace in an atmosphere of argon at a pressure of 0.7 BAR (400 mm) using an alumina melting pot. To make the aluminide powder and attain the wished granulometry a cutting and a rotating crusher were used. Aluminide powders of different granulometries and different pressures of compactation were analyzed. In each case the densities were measured. The compacts were colaminated with the 'Picture Frame' technique at temperatures of 490 and 0 deg C with excellent results from the manufacturing view point. (M.E.L.) [es

Study of uranium plating measurement

International Nuclear Information System (INIS)

Lin Jufang; Wen Zhongwei; Wang Mei; Wang Dalun; Liu Rong; Jiang Li; Lu Xinxin

2007-06-01

In neutron physics experiments, the measurement for plate-thickness of uranium can directly affect uncertainties of experiment results. To measure the plate-thickness of transform target (enriched uranium plating and depleted uranium plating), the back to back ionization chamber, small solid angle device and Au-Si surface barrier semi-conductor, were used in the experiment study. Also, the uncertainties in the experiment were analyzed. Because the inhomo-geneous of uranium lay of plate can quantitively affect the result, the homogeneity of uranium lay is checked, the experiment result reflects the homogeneity of uranium lay is good. (authors)

Effects of high density dispersion fuel loading on the kinetic parameters of a low enriched uranium fueled material test research reactor

Energy Technology Data Exchange (ETDEWEB)

Muhammad, Farhan [Department of Nuclear Engineering, Pakistan Institute of Engineering and Applied Sciences, P.O. Nilore, Islamabad 45650 (Pakistan)], E-mail: mfarhan_73@yahoo.co.uk; Majid, Asad [Department of Nuclear Engineering, Pakistan Institute of Engineering and Applied Sciences, P.O. Nilore, Islamabad 45650 (Pakistan)

2008-09-15

The effects of using high density low enriched uranium on the neutronic parameters of a material test research reactor were studied. For this purpose, the low density LEU fuel of an MTR was replaced with high density LEU fuels currently being developed under the RERTR program. Since the alloying elements have different cross-sections affecting the reactor in different ways, therefore fuels U-Mo (9 w/o) which contain the same elements in same ratio were selected for analysis. Simulations were carried out to calculate core excess reactivity, neutron flux spectrum, prompt neutron generation time, effective delayed neutron fraction and feedback coefficients including Doppler feedback coefficient, and reactivity coefficients for change of water density and temperature. Nuclear reactor analysis codes including WIMS-D4 and CITATION were employed to carry out these calculations. It is observed that the excess reactivity at the beginning of life does not increase as the uranium density of fuel. Both the prompt neutron generation time and the effective delayed neutron fraction decrease as the uranium density increases. The absolute value of Doppler feedback coefficient increases while the absolute values of reactivity coefficients for change of water density and temperature decrease.

Effects of high density dispersion fuel loading on the kinetic parameters of a low enriched uranium fueled material test research reactor

International Nuclear Information System (INIS)

Muhammad, Farhan; Majid, Asad

2008-01-01

The effects of using high density low enriched uranium on the neutronic parameters of a material test research reactor were studied. For this purpose, the low density LEU fuel of an MTR was replaced with high density LEU fuels currently being developed under the RERTR program. Since the alloying elements have different cross-sections affecting the reactor in different ways, therefore fuels U-Mo (9 w/o) which contain the same elements in same ratio were selected for analysis. Simulations were carried out to calculate core excess reactivity, neutron flux spectrum, prompt neutron generation time, effective delayed neutron fraction and feedback coefficients including Doppler feedback coefficient, and reactivity coefficients for change of water density and temperature. Nuclear reactor analysis codes including WIMS-D4 and CITATION were employed to carry out these calculations. It is observed that the excess reactivity at the beginning of life does not increase as the uranium density of fuel. Both the prompt neutron generation time and the effective delayed neutron fraction decrease as the uranium density increases. The absolute value of Doppler feedback coefficient increases while the absolute values of reactivity coefficients for change of water density and temperature decrease

Conversion of highly enriched uranium in thorium-232 based oxide fuel for light water reactors: MOX-T fuel

Energy Technology Data Exchange (ETDEWEB)

Vapirev, E I; Jordanov, T; Christoskov, I [Sofia Univ. (Bulgaria). Fizicheski Fakultet

1994-12-31

The idea of conversion of highly enriched uranium (HEU) from warheads without mixing it with natural uranium as well as the utilization of plutonium as fuel component is discussed. A nuclear fuel which is a mixture of 4% {sup 235}U (HEU) as a fissile isotope and 96 % {sup 232}Th (ThO{sub 2}) as a non-fissile isotope in a mixed oxide with thorium fuel is proposed. It is assumed that plutonium can also be used in the proposed fuel in a mixture with {sup 235}U. The following advantages of the use of HEU in LWRs in mixed {sup 235}U - Th fuel are pointed out: (1) No generation of long-living plutonium and americium isotopes (in case of reprocessing the high level radioactive wastes will contain only fission fragments and uranium); (2) The high conversion ratio of Th extends the expected burnup by approximately 1/3 without higher initial enrichment (the same initial enrichment simplifies the problem for compensation of the excess reactivity in the beginning with burnable poison and boric acid); (3) The high conversion ratio of Th allows the fuel utilization with less initial enrichment (by approx. 1/3) for the same burnup; thus less excess reactivity has to be compensated after reloading; in case of fuel reprocessing all fissile materials ({sup 235}U + {sup 233}U) could be chemically extracted. Irrespectively to the optimistic expectations outlined, further work including data on optimal loading and reloading schemes, theoretical calculations of thermal properties of {sup 235}U + Th fuel rods, manufacturing of several test fuel assemblies and investigations of their operational behaviour in a reactor core is still needed. 1 fig., 7 refs.

Swelling of U-7Mo/Al-Si dispersion fuel plates under irradiation – Non-destructive analysis of the AFIP-1 fuel plates

Energy Technology Data Exchange (ETDEWEB)

Wachs, D.M., E-mail: daniel.wachs@inl.gov [Idaho National Laboratory, Nuclear Fuels and Materials Division, P.O. Box 1625, Idaho Falls, ID 83415-6188 (United States); Robinson, A.B.; Rice, F.J. [Idaho National Laboratory, Characterization and Advanced PIE Division, P.O. Box 1625, Idaho Falls, ID 83415-6188 (United States); Kraft, N.C.; Taylor, S.C. [Idaho National Laboratory, Nuclear Fuels and Materials Division, P.O. Box 1625, Idaho Falls, ID 83415-6188 (United States); Lillo, M. [Idaho National Laboratory, Nuclear Systems Design and Analysis Division, P.O. Box 1625, Idaho Falls, ID 83415-6188 (United States); Woolstenhulme, N.; Roth, G.A. [Idaho National Laboratory, Nuclear Fuels and Materials Division, P.O. Box 1625, Idaho Falls, ID 83415-6188 (United States)

2016-08-01

Extensive fuel-matrix interactions leading to plate pillowing have proven to be a significant impediment to the development of a suitable high density low-enriched uranium molybdenum alloy (U-Mo) based dispersion fuel for high power applications in research reactors. The addition of silicon to the aluminum matrix was previously demonstrated to reduce interaction layer growth in mini-plate experiments. The AFIP-1 project involved the irradiation, in-canal examination, and post-irradiation examination of two fuel plates. The irradiation of two distinct full size, flat fuel plates (one using an Al-2wt%Si matrix and the other an Al-4043 (∼4.8 wt% Si) matrix) was performed in the INL ATR reactor in 2008–2009. The irradiation conditions were: ∼250 W/cm{sup 2} peak Beginning Of Life (BOL) power, with a ∼3.5e21 f/cm{sup 3} peak burnup. The plates were successfully irradiated and did not show any pillowing at the end of the irradiation. This paper reports the results and interpretation of the in-canal and post-irradiation non-destructive examinations that were performed on these fuel plates. It further compares additional PIE results obtained on fuel plates irradiated in contemporary campaigns in order to allow a complete comparison with all results obtained under similar conditions. Except for a brief indication of accelerated swelling early in the irradiation of the Al-2Si plate, the fuel swelling is shown to evolve linearly with the fission density through the maximum burnup.

Modeling and Depletion Simulations for a High Flux Isotope Reactor Cycle with a Representative Experiment Loading

Energy Technology Data Exchange (ETDEWEB)

Chandler, David [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Reactor and Nuclear Systems Division; Betzler, Ben [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Reactor and Nuclear Systems Division; Hirtz, Gregory John [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Reactor and Nuclear Systems Division; Ilas, Germina [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Reactor and Nuclear Systems Division; Sunny, Eva [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Reactor and Nuclear Systems Division

2016-09-01

The purpose of this report is to document a high-fidelity VESTA/MCNP High Flux Isotope Reactor (HFIR) core model that features a new, representative experiment loading. This model, which represents the current, high-enriched uranium fuel core, will serve as a reference for low-enriched uranium conversion studies, safety-basis calculations, and other research activities. A new experiment loading model was developed to better represent current, typical experiment loadings, in comparison to the experiment loading included in the model for Cycle 400 (operated in 2004). The new experiment loading model for the flux trap target region includes full length ²⁵²Cf production targets, ⁷⁵Se production capsules, ⁶³Ni production capsules, a ¹⁸⁸W production capsule, and various materials irradiation targets. Fully loaded ²³⁸Pu production targets are modeled in eleven vertical experiment facilities located in the beryllium reflector. Other changes compared to the Cycle 400 model are the high-fidelity modeling of the fuel element side plates and the material composition of the control elements. Results obtained from the depletion simulations with the new model are presented, with a focus on time-dependent isotopic composition of irradiated fuel and single cycle isotope production metrics.

The use of U3Si2 dispersed in aluminum in plate-type fuel elements for research and test reactors

International Nuclear Information System (INIS)

Snelgrove, J.L.; Domagala, R.F.; Hofman, G.L.; Wiencek, T.C.; Copeland, G.L.; Hobbs, R.W.; Senn, R.L.

1987-10-01

A high-density fuel based on U 3 Si 2 dispersed in aluminum has been developed and tested for use in converting plate-type research and test reactors from the use of highly enriched uranium to the use of low-enriched uranium. Results of preirradiation testing and the irradiation and postirradiation examination of miniature fuel plates and full-sized fuel elements are summarized. Swelling of the U 3 Si 2 fuel particles is a linear function of the fission density in the particle to well beyond the fission density achievable in low-enriched fuels. U 3 Si 2 particle swelling rate is approximately the same as that of the commonly used UAl/sub x/ fuel particle. The presence of minor amounts of U 3 Si or uranium solid solution in the fuel result in greater, but still acceptable, fuel swelling. Blister threshold temperatures are at least as high as those of currently used fuels. An exothermic reaction occurs near the aluminum melting temperature, but the measured energy releases were low enough not to substantially worsen the consequences of an accident. U 3 Si 2 -aluminum dispersion fuel with uranium densities up to at least 4.8 Mg/m 3 is a suitable LEU fuel for typical plate-type research and test reactors. 42 refs., 28 figs., 7 tabs

Development of hold down plate of INGLE fuel assembly

International Nuclear Information System (INIS)

Kim, Hyeong Koo; Kim, Kyu Tae

1996-07-01

Hold down plate for the INGLE fuel which has been designed for high performance in the standpoints of thermal margin and structural integrity compared to current fuel for YGN 3/4 and UCN 3/4 has been developed and its structural integrity has been verified based on the eh stress analysis. The design feature of the developed hold down plate has not only perfect compatibility with the reactor internals of Korea standard reactor, but also brand-new locking mechanism between upper tie plate and guide tubes. This locking mechanism introduced to the INGLE fuel provides very simple and reliable reconstitutability. In this report, finite element stress analysis with the aid of the ANSYS code as a solver and the MSC/PATRAN code as a pre and post processor were performed to verify structural integrity of the hold down plate considering various load cases which seem to be applied to the hold down plate during its lifetime. Based on the analysis results, the developed hold down plate for INGLE fuel sustains structural integrity under considered load conditions. 3 tabs., 16 figs., 9 refs. (Author)

Fabrication procedures for manufacturing high uranium concentration dispersion fuel elements; Procedimentos de fabricacao de elementos combustiveis a base de dispersoes com alta concentracao de uranio

Energy Technology Data Exchange (ETDEWEB)

Souza, Jose Antonio Batista de

2011-07-01

IPEN-CNEN/SP developed the technology to produce the dispersion type fuel elements for research reactors and made it available for routine production. Today, the fuel produced in IPEN-CNEN/SP is limited to the uranium concentration of 3.0 gU/cm{sup 3} for U{sub 3}Si{sub 2}-Al dispersion-based and 2.3 gU/cm{sup 3} for U{sub 3}O{sub 8}-Al dispersion. The increase of uranium concentration in fuel plates enables the reactivity of the reactor core reactivity to be higher and extends the fuel life. Concerning technology, it is possible to increase the uranium concentration in the fuel meat up to the limit of 4.8 gU/cm{sup 3} in U{sub 3}Si{sub 2}-Al dispersion and 3.2 gU/cm{sup 3} U{sub 3}O{sub 8}-Al dispersion. These dispersions are well qualified worldwide. This work aims to develop the manufacturing process of both fuel meats with high uranium concentrations, by redefining the manufacturing procedures currently adopted in the Nuclear Fuel Center of IPEN-CNEN/SP. Based on the results, it was concluded that to achieve the desired concentration, it is necessary to make some changes in the established procedures, such as in the particle size of the fuel powder and in the feeding process inside the matrix, before briquette pressing. These studies have also shown that the fuel plates, with a high concentration of U{sub 3}Si{sub 2}-Al, met the used specifications. On the other hand, the appearance of the microstructure obtained from U{sub 3}O{sub 8}-Al dispersion fuel plates with 3.2 gU/cm{sup 3} showed to be unsatisfactory, due to the considerably significant porosity observed. The developed fabrication procedure was applied to U{sub 3}Si{sub 2} production at 4.8 gU/cm{sup 3}, with enriched uranium. The produced plates were used to assemble the fuel element IEA-228, which was irradiated in order to check its performance in the IEA-R1 reactor at IPEN-CNEN/SP. These new fuels have potential to be used in the new Brazilian Multipurpose Reactor - RMB. (author)

Experiments of JRR-4 low-enriched-uranium-silicied fuel core

International Nuclear Information System (INIS)

Hirane, Nobuhiko; Ishikuro, Yasuhiro; Nagadomi, Hideki; Yokoo, Kenji; Horiguchi, Hironori; Nemoto, Takumi; Yamamoto, Kazuyoshi; Yagi, Masahiro; Arai, Nobuyoshi; Watanabe, Shukichi; Kashima, Yoichi

2006-03-01

JRR-4, a light-water-moderated and cooled, swimming pool type research reactor using high-enriched uranium plate-type fuels had been operated from 1965 to 1996. In order to convert to low-enriched-uranium-silicied fuels, modification work had been carried out for 2 years, from 1996 to 1998. After the modification, start-up experiments were carried out to obtain characteristics of the low-enriched-uranium-silicied fuel core. The measured excess reactivity, reactor shutdown margin and the maximum reactivity addition rate satisfied the nuclear limitation of the safety report for licensing. It was confirmed that conversion to low-enriched-uranium-silicied fuels was carried out properly. Besides, the necessary data for reactor operation were obtained, such as nuclear, thermal hydraulic and reactor control characteristics. This report describes the results of start-up experiments and burnup experiments. The first criticality of low-enriched-uranium-silicied core was achieved on 14th July 1998, and the operation for joint-use has been carried out since 6th October 1998. (author)

Fabrication procedures for manufacturing high uranium concentration dispersion fuel elements

International Nuclear Information System (INIS)

Souza, J.A.B.; Durazzo, M.

2010-01-01

IPEN developed and made available for routine production the technology for manufacturing dispersion type fuel elements for use in research reactors. However, the fuel produced at IPEN is limited to the uranium concentration of 3.0 gU/cm 3 by using the U 3 Si 2 -Al dispersion. Increasing the uranium concentration of the fuel is interesting by the possibility of increasing the reactor core reactivity and lifetime of the fuel. It is possible to increase the concentration of uranium in the fuel up to the technological limit of 4.8 gU/cm 3 for the U 3 Si 2 -Al dispersion, which is well placed around the world. This new fuel will be applicable in the new Brazilian-Multipurpose Reactor RMB. This study aimed to develop the manufacturing process of high uranium concentration fuel, redefining the procedures currently used in the manufacture of IPEN. This paper describes the main procedures adjustments that will be necessary. (author)

Fabrication procedures for manufacturing high uranium concentration dispersion fuel elements

Energy Technology Data Exchange (ETDEWEB)

Souza, Jose Antonio Batista de; Durazzo, Michelangelo, E-mail: jasouza@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

2011-07-01

IPEN developed and made available for routine production the technology for manufacturing dispersion type fuel elements for use in research reactors. However, the fuel produced at IPEN is limited to the uranium concentration of 3.0 g U/c m3 by using the U{sub 3}Si{sub 2}-Al dispersion. Increasing the uranium concentration of the fuel is interesting by the possibility of increasing the reactor core reactivity and lifetime of the fuel. It is possible to increase the concentration of uranium in the fuel up to the technological limit of 4.8 g U/c m3 for the U{sub 3}Si{sub 2}-Al dispersion, which is well placed around the world. This new fuel will be applicable in the new Brazilian- Multipurpose Reactor RMB. This study aimed to develop the manufacturing process of high uranium concentration fuel, redefining the procedures currently used in the manufacture of IPEN. This paper describes the main procedures adjustments that will be necessary. (author)

Nonproliferation and safeguards aspects of fuel cycle programs in reduction of excess separated plutonium and high-enriched uranium

International Nuclear Information System (INIS)

Persiani, P.J.

1995-01-01

The purpose of this preliminary investigation is to explore alternatives and strategies aimed at the gradual reduction of the excess inventories of separated plutonium and high-enriched uranium (HEU) in the civilian nuclear power industry. The study attempts to establish a technical and economic basis to assist in the formation of alternative approaches consistent with nonproliferation and safeguards concerns. Reference annual mass flows and inventories for a representative 1,400 Mwe Pressurized Water Reactor (PWR) fuel cycle have been investigated for three cases: the 100 percent uranium oxide UO 2 fuel loading once through cycle, and the 33 percent mixed oxide MOX loading configuration for a first and second plutonium recycle. The analysis addresses fuel cycle developments; plutonium and uranium inventory and flow balances; nuclear fuel processing operations; UO 2 once-through and MOX first and second recycles; and the economic incentives to draw-down the excess separated plutonium stores. The preliminary analysis explores several options in reducing the excess separated plutonium arisings and HEU, and the consequences of the interacting synergistic effects between fuel cycle processes and isotopic signatures of nuclear materials on nonproliferation and safeguards policy assessments

Corrosion and pyrophoricity of ZPPR fuel plates: Implications for basin storage

International Nuclear Information System (INIS)

Totemeier, T.C.; Hayes, S.L.; Pahl, R.G.; Crawford, D.C.

1997-01-01

This paper presents the results of recent experimentation and analysis of the pyrophoric behavior of corroded Zero Power Physics Reactor (ZPPR) HEU fuel plates and the implications of these results for the handling, drying, and passivation of uranium metal fuels stored in water basins. The ZPPR plates were originally clad in 1980; crevice corrosion of the uranium metal in a dry storage environment has occurred due to the use of porous cladding end plugs. The extensive corrosion has resulted in bulging and, in some cases, breaching of the cladding over a 15 year storage period. Processing of the plates has been initiated to recover the highly enriched uranium metal and remove the storage vulnerability identified with the corroded plates, which have been shown to contain significant quantities of the pyrophoric compound uranium hydride (UH 3 ). Experiments were undertaken to determine effective passivation techniques for the corrosion product; analysis and modeling was performed to determine whether heat generated by rapid hydride re-oxidation could ignite the underlying metal plates. The results of the initial passivation experiment showed that simple exposure of the hydride-containing corrosion product to an Ar-3 vol.% O 2 environment was insufficient to fully passivate the hydride--flare-up of the product occurred during subsequent vigorous handling in air. A second experiment demonstrated that corrosion product was fully stable following grinding of the product to a fine powder in the Ar-3 vol.% O 2 atmosphere. Numerical modeling of a corroded plate indicated that ignition of the plate due to the heat from hydride re-oxidation was likely if hydride fractions in the corrosion product exceeded 30%

Fabrication of HTTR first loading fuel

International Nuclear Information System (INIS)

Kato, S.; Yoshimuta, S.; Hasumi, T.; Sato, K.; Sawa, K.; Suzuki, S.; Mogi, H.; Shiozawa, S.; Tanaka, T.

2001-01-01

This paper summarizes the fabrication of the first loading fuel for HTTR, High Temperature engineering Test Reactor constructed by JAERI, Japan Atomic Energy Research Institute. The fuel fabrication started at the HTR fuel facility of NFI, Nuclear Fuel Industries, Ltd., June 1995. 4,770 fuel rods were fabricated through the fuel kernel, coated fuel particle and fuel compaction process, then 150 fuel elements were assembled in the reactor building December 1997. Fabrication technology for the fuel was established through a lot of R and D activities and fabrication experience of irradiation examination samples spread over about 30 years. Most of all, very high quality and production efficiency of fuel were achieved by the development of the fuel kernel process using the vibration dropping technology, the continuous 4-layer coating process and the automatic compaction process. As for the inspection technology, the development of the automatic measurement equipment for coated layer thickness of a coated fuel particle and uranium content of a fuel compact contributed to the higher reliability and rationalization of the inspection process. The data processing system for the fabrication and quality control, which was originally developed by NFI, made possible not only quick feedback of statistical quality data to the fabrication processes, but also automatic document preparation, such as inspection certificates and accountability control reports. The quality of the first loading fuel fully satisfied the design specifications for the fuel. In particular, average bare uranium fraction and SiC defective fraction of fuel compacts were 2x10 -6 and 8x10 -5 , respectively. According to the preceding irradiation examinations being performed at JMTR, Japan Materials Testing Reactor of JAERI, the specimen sampled from the first loading fuel shows good irradiation performance. (author)

Choice and utilization of slightly enriched uranium fuel for high performance research reactors

International Nuclear Information System (INIS)

Cerles, J.M.; Schwartz, J.P.

1978-01-01

Problems relating to the replacement of highly enriched (90% or 93% U 235 ) uranium fuel: by moderately enriched (20% or 40% in U 235 ) metallic uranium fuel and slightly enriched (3% or 8% in U 235 ) uranium oxide fuel are discussed

Fuel assemblies for PWR type reactors: fuel rods, fuel plates. CEA work presentation

International Nuclear Information System (INIS)

Delafosse, Jacques.

1976-01-01

French work on PWR type reactors is reported: basic knowledge on Zr and its alloys and on uranium oxide; experience gained on other programs (fast neutron and heavy water reactors); zircaloy-2 or zircaloy-4 clad UO 2 fuel rods; fuel plates consisting of zircaloy-2 clad UO 2 squares of thickness varying between 2 and 4mm [fr

Neutronic analysis of the conversion of HEU to LEU fuel for a 5-MW MTR core

International Nuclear Information System (INIS)

Pazirandeh, A.; Bartsch, G.

1987-01-01

In recent years, due to cessation of highly enriched uranium (HEU) fuel supply, practical steps have been taken to substitute HEU fuel in almost all research reactors by medium-enriched uranium or low-enriched uranium (LEU) fuels. In this study, a neutronic calculation of a 5-MW research reactor core fueled with HEU (93% 235 U) is presented. In order to assess the performance of the core with the LEU ( 235 U loadings were examined. The core consists of 22 standard fuel elements (SFEs) and 6 control fuel elements (CFEs). Each fuel elements has 18 curved plates of which two end plates are dummies. Initial 235 U content is 195 g 235 U/SFE and 9.7 g 235 U/CFE or /PFE. In all calculations the permitted changes to the fuel elements are (a) 18 active plates per SFE, (b) fuel plates assumed to be flat, and (c) 8 or 9 active plates per CFE

Mixed Uranium/Refractory Metal Carbide Fuels for High Performance Nuclear Reactors

International Nuclear Information System (INIS)

Knight, Travis; Anghaie, Samim

2002-01-01

Single phase, solid-solution mixed uranium/refractory metal carbides have been proposed as an advanced nuclear fuel for advanced, high-performance reactors. Earlier studies of mixed carbides focused on uranium and either thorium or plutonium as a fuel for fast breeder reactors enabling shorter doubling owing to the greater fissile atom density. However, the mixed uranium/refractory carbides such as (U, Zr, Nb)C have a lower uranium densities but hold significant promise because of their ultra-high melting points (typically greater than 3700 K), improved material compatibility, and high thermal conductivity approaching that of the metal. Various compositions of (U, Zr, Nb)C were processed with 5% and 10% metal mole fraction of uranium. Stoichiometric samples were processed from the constituent carbide powders, while hypo-stoichiometric samples with carbon-to-metal (C/M) ratios of 0.92 were processed from uranium hydride, graphite, and constituent refractory carbide powders. Processing techniques of cold uniaxial pressing, dynamic magnetic compaction, sintering, and hot pressing were investigated to optimize the processing parameters necessary to produce high density (low porosity), single phase, solid-solution mixed carbide nuclear fuels for testing. This investigation was undertaken to evaluate and characterize the performance of these mixed uranium/refractory metal carbides for high performance, ultra-safe nuclear reactor applications. (authors)

BASIC program to compute uranium density and void volume fraction in laboratory-scale uranium silicide aluminum dispersion plate-type fuel

International Nuclear Information System (INIS)

Ugajin, Mitsuhiro

1991-05-01

BASIC program simple and easy to operate has been developed to compute uranium density and void volume fraction for laboratory-scale uranium silicide aluminum dispersion plate-type fuel, so called miniplate. An example of the result of calculation is given in order to demonstrate how the calculated void fraction correlates with the microstructural distribution of the void in a miniplate prepared in our laboratory. The program is also able to constitute data base on important parameters for miniplates from experimentally-determined values of density, weight of each constituent and dimensions of miniplates. Utility programs pertinent to the development of the BASIC program are also given which run in the popular MS-DOS environment. All the source lists are attached and brief description for each program is made. (author)

High density fuels using dispersion and monolithic fuel

Energy Technology Data Exchange (ETDEWEB)

Gomes, Daniel S.; Silva, Antonio T.; Abe, Alfredo Y.; Muniz, Rafael O.R.; Giovedi, Claudia, E-mail: dsgomes@ipen.br, E-mail: teixeira@ipen.br, E-mail: alfredo@ctmsp.mar.mil.br, E-mail: rafael.orm@gmail.com, E-mail: claudia.giovedi@ctmsp.mar.mil.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Universidade de São Paulo (USP), SP (Brazil). Departamento de Engenharia Naval e Oceânica

2017-07-01

Fuel plates used in high-performance research reactors need to be converted to low-enrichment uranium fuel; the fuel option based on a monolithic formulation requires alloys to contain 6 - 10 wt% Mo. In this case, the fuel plates are composed of the metallic alloy U-10Mo surrounded by a thin zirconium layer encapsulated in aluminum cladding. This study reviewed the physical properties of monolithic forms. The constraints produced during the manufacturing process were analyzed and compared to those of dispersed fuel. The bonding process used for dispersion fuels differs from the techniques applied to foil bonding used for pure alloys. The quality of monolithic plates depends on the fabrication method, which usually involves hot isostatic pressing and the thermal annealing effect of residual stress, which degrades the uranium cubic phase. The preservation of the metastable phase has considerable influence on fuel performance. The physical properties of the foil fuel under irradiation are superior to those of aluminum-dispersed fuels. The fuel meat, using zirconium as the diffusion barrier, prevents the interaction layer from becoming excessively thick. The problem with dispersed fuel is breakaway swelling with a medium fission rate. It has been observed that the fuel dispersed in aluminum was minimized in monolithic forms. The pure alloys exhibited a suitable response from a rate at least twice as much as the fission rate of dispersions. The foils can support fissile material concentration combined with a reduced swelling rate. (author)

High density fuels using dispersion and monolithic fuel

International Nuclear Information System (INIS)

Gomes, Daniel S.; Silva, Antonio T.; Abe, Alfredo Y.; Muniz, Rafael O.R.; Giovedi, Claudia; Universidade de São Paulo

2017-01-01

Fuel plates used in high-performance research reactors need to be converted to low-enrichment uranium fuel; the fuel option based on a monolithic formulation requires alloys to contain 6 - 10 wt% Mo. In this case, the fuel plates are composed of the metallic alloy U-10Mo surrounded by a thin zirconium layer encapsulated in aluminum cladding. This study reviewed the physical properties of monolithic forms. The constraints produced during the manufacturing process were analyzed and compared to those of dispersed fuel. The bonding process used for dispersion fuels differs from the techniques applied to foil bonding used for pure alloys. The quality of monolithic plates depends on the fabrication method, which usually involves hot isostatic pressing and the thermal annealing effect of residual stress, which degrades the uranium cubic phase. The preservation of the metastable phase has considerable influence on fuel performance. The physical properties of the foil fuel under irradiation are superior to those of aluminum-dispersed fuels. The fuel meat, using zirconium as the diffusion barrier, prevents the interaction layer from becoming excessively thick. The problem with dispersed fuel is breakaway swelling with a medium fission rate. It has been observed that the fuel dispersed in aluminum was minimized in monolithic forms. The pure alloys exhibited a suitable response from a rate at least twice as much as the fission rate of dispersions. The foils can support fissile material concentration combined with a reduced swelling rate. (author)

3D COMSOL Simulations for Thermal Deflection of HFIR Fuel Plate in the "Cheverton-Kelley" Experiments

Energy Technology Data Exchange (ETDEWEB)

Jain, Prashant K [ORNL; Freels, James D [ORNL; Cook, David Howard [ORNL

2012-08-01

Three dimensional simulation capabilities are currently being developed at Oak Ridge National Laboratory using COMSOL Multiphysics, a finite element modeling software, to investigate thermal expansion of High Flux Isotope Reactor (HFIR) s low enriched uranium fuel plates. To validate simulations, 3D models have also been developed for the experimental setup used by Cheverton and Kelley in 1968 to investigate the buckling and thermal deflections of HFIR s highly enriched uranium fuel plates. Results for several simulations are presented in this report, and comparisons with the experimental data are provided when data are available. A close agreement between the simulation results and experimental findings demonstrates that the COMSOL simulations are able to capture the thermal expansion physics accurately and that COMSOL could be deployed as a predictive tool for more advanced computations at realistic HFIR conditions to study temperature-induced fuel plate deflection behavior.

Fuel cell end plate structure

Science.gov (United States)

Guthrie, Robin J.; Katz, Murray; Schroll, Craig R.

1991-04-23

The end plates (16) of a fuel cell stack (12) are formed of a thin membrane. Pressure plates (20) exert compressive load through insulation layers (22, 26) to the membrane. Electrical contact between the end plates (16) and electrodes (50, 58) is maintained without deleterious making and breaking of electrical contacts during thermal transients. The thin end plate (16) under compressive load will not distort with a temperature difference across its thickness. Pressure plate (20) experiences a low thermal transient because it is insulated from the cell. The impact on the end plate of any slight deflection created in the pressure plate by temperature difference is minimized by the resilient pressure pad, in the form of insulation, therebetween.

Uranium production in thorium/denatured uranium fueled PWRs

International Nuclear Information System (INIS)

Arthur, W.B.

1977-01-01

Uranium-232 buildup in a thorium/denatured uranium fueled pressurized water reactor, PWR(Th), was studied using a modified version of the spectrum-dependent zero dimensional depletion code, LEOPARD. The generic Combustion Engineering System 80 reactor design was selected as the reactor model for the calculations. Reactors fueled with either enriched natural uranium and self-generated recycled uranium or uranium from a thorium breeder and self-generated recycled uranium were considered. For enriched natural uranium, concentrations of 232 U varied from about 135 ppM ( 232 U/U weight basis) in the zeroth generation to about 260 ppM ( 232 U/U weight basis) at the end of the fifth generation. For the case in which thorium breeder fuel (with its relatively high 232 U concentration) was used as reactor makeup fuel, concentrations of 232 U varied from 441 ppM ( 232 U/U weight basis) at discharge from the first generation to about 512 ppM ( 232 U/U weight basis) at the end of the fifth generation. Concentrations in freshly fabricated fuel for this later case were 20 to 35% higher than the discharge concentration. These concentrations are low when compared to those of other thorium fueled reactor types (HTGR and MSBR) because of the relatively high 238 U concentration added to the fuel as a denaturant. Excellent agreement was found between calculated and existing experimental values. Nevertheless, caution is urged in the use of these values because experimental results are very limited, and the relevant nuclear data, especially for 231 Pa and 232 U, are not of high quality

Evaluation of plutonium, uranium, and thorium use in power reactor fuel cycles

International Nuclear Information System (INIS)

Kasten, P.R.; Homan, F.J.

1977-01-01

The increased cost of uranium and separative work has increased the attractiveness of plutonium use in both uranium and thorium fuel cycles in thermal reactors. A technology, fuel utilization, and economic evaluation is given for uranium and thorium fuel cycles in various reactor types, along with the use of plutonium and 238 U. Reactors considered are LWRs, HWRs, LWBRs, HTGRs, and FBRs. Key technology factors are fuel irradiation performance and associated physical property values. Key economic factors are unit costs for fuel fabrication and reprocessing, and for refabrication of recycle fuels; consistent cost estimates are utilized. In thermal reactors, the irradiation performance of ceramic fuels appears to be satisfactory. At present costs for uranium ore and separative work, recycle of plutonium with thorium rather than uranium is preferable from fuel utilization and economic viewpoints. Further, the unit recovery cost of plutonium is lower from LWR fuels than from natural-uranium HWR fuels; use of LWR product permits plutonium/thorium fueling to compete with uranium cycles. Converting uranium cycles to thorium cycles increases the energy which can be extracted from a given uranium resource. Thus, additional fuel utilization improvement can be obtained by fueling all thermal reactors with thorium, but this requires use of highly enriched uranium; use of 235 U with thorium is most economic in HTGRs followed by HWRs and then LWRs. Marked improvement in long-term fuel utilization can be obtained through high thorium loadings and short fuel cycle irradiations as in the LWBR, but this imposes significant economic penalties. Similar operating modes are possible in HWRs and HTGRs. In fast reactors, use of the plutonium-uranium cycle gives advantageous fuel resource utilization in both LMFBRs and GCFRs; use of the thorium cycle provides more negative core reactivity coefficients and more flexibility relative to use of recycle fuels containing uranium of less than 20

Uranium-thorium fuel cycle in a very high temperature hybrid system

International Nuclear Information System (INIS)

Hernandez, C.R.G.; Oliva, A.M.; Fajardo, L.G.; Garcia, J.A.R.; Curbelo, J.P.; Abadanes, A.

2011-01-01

Thorium is a potentially valuable energy source since it is about three to four times as abundant as Uranium. It is also a widely distributed natural resource readily accessible in many countries. Therefore, Thorium fuels can complement Uranium fuels and ensure long term sustainability of nuclear power. The main advantages of the use of a hybrid system formed by a Pebble Bed critical nuclear reactor and two Pebble Bed Accelerator Driven Systems (ADSs) using a Uranium-Thorium (U + Th) fuel cycle are shown in this paper. Once-through and two step U + Th fuel cycle was evaluated. With this goal, a preliminary conceptual design of a hybrid system formed by a Graphite Moderated Gas-Cooled Very High Temperature Reactor and two ADSs is proposed. The main parameters related to the neutronic behavior of the system in a deep burn scheme are optimized. The parameters that describe the nuclear fuel breeding and Minor Actinide stockpile are compared with those of a simple Uranium fuel cycle. (author)

Impact of fuel fabrication and fuel management technologies on uranium management

International Nuclear Information System (INIS)

Arnsberger, P.L.; Stucker, D.L.

1994-01-01

Uranium utilization in commercial pressurized water reactors is a complex function of original NSSS design, utility energy requirements, fuel assembly design, fuel fabrication materials and fuel fabrication materials and fuel management optimization. Fuel design and fabrication technologies have reacted to the resulting market forcing functions with a combination of design and material changes. The technologies employed have included ever-increasing fuel discharge burnup, non-parasitic structural materials, burnable absorbers, and fissile material core zoning schemes (both in the axial and radial direction). The result of these technological advances has improved uranium utilization by roughly sixty percent from the infancy days of nuclear power to present fuel management. Fuel management optimization technologies have also been developed in recent years which provide fuel utilization improvements due to core loading pattern optimization. This paper describes the development and impact of technology advances upon uranium utilization in modern pressurized water reactors. 10 refs., 3 tabs., 10 figs

Preliminary Evaluation of Alternate Designs for HFIR Low-Enriched Uranium Fuel

Energy Technology Data Exchange (ETDEWEB)

Renfro, David [ORNL; Chandler, David [ORNL; Cook, David [ORNL; Ilas, Germina [ORNL; Jain, Prashant [ORNL; Valentine, Jennifer [ORNL

2014-10-30

Engineering design studies of the feasibility of conversion of the High Flux Isotope Reactor (HFIR) from high-enriched uranium (HEU) to low-enriched uranium (LEU) fuel are ongoing at Oak Ridge National Laboratory (ORNL) as part of an effort sponsored by the U.S. Department of Energy’s Global Threat Reduction Initiative (GTRI)/Reduced Enrichment for Research and Test Reactors (RERTR) program. The fuel type selected by the program for the conversion of the five high-power research reactors in the U.S. that still use HEU fuel is a new U-Mo monolithic fuel. Studies by ORNL have previously indicated that HFIR can be successfully converted using the new fuel provided (1) the reactor power can be increased from 85 MW to 100 MW and (2) the fuel can be fabricated to a specific reference design. Fabrication techniques for the new fuel are under development by the program but are still immature, especially for the “complex” aspects of the HFIR fuel design. In FY 2012, the program underwent a major shift in focus to emphasize developing and qualifying processes for the fabrication of reliable and affordable LEU fuel. In support of this new focus and in an effort to ensure that the HFIR fuel design is as suitable for reliable fabrication as possible, ORNL undertook the present study to propose and evaluate several alternative design features. These features include (1) eliminating the fuel zone axial contouring in the previous reference design by substituting a permanent neutron absorber in the lower unfueled region of all of the fuel plates, (2) relocating the burnable neutron absorber from the fuel plates of the inner fuel element to the side plates of the inner fuel element (the fuel plates of the outer fuel element do not contain a burnable absorber), (3) relocating the fuel zone inside the fuel plate to be centered on the centerline of the depth of the plate, and (4) reshaping the radial contour of the relocated fuel zone to be symmetric about this centerline. The

Preliminary Evaluation of Alternate Designs for HFIR Low-Enriched Uranium Fuel

Energy Technology Data Exchange (ETDEWEB)

Renfro, David G [ORNL; Chandler, David [ORNL; Cook, David Howard [ORNL; Ilas, Germina [ORNL; Jain, Prashant K [ORNL; Valentine, Jennifer R [ORNL

2014-11-01

Engineering design studies of the feasibility of conversion of the High Flux Isotope Reactor (HFIR) from high-enriched uranium (HEU) to low-enriched uranium (LEU) fuel are ongoing at Oak Ridge National Laboratory (ORNL) as part of an effort sponsored by the U.S. Department of Energy s Global Threat Reduction Initiative (GTRI)/Reduced Enrichment for Research and Test Reactors (RERTR) program. The fuel type selected by the program for the conversion of the five high-power research reactors in the U.S. that still use HEU fuel is a new U-Mo monolithic fuel. Studies by ORNL have previously indicated that HFIR can be successfully converted using the new fuel provided (1) the reactor power can be increased from 85 MW to 100 MW and (2) the fuel can be fabricated to a specific reference design. Fabrication techniques for the new fuel are under development by the program but are still immature, especially for the complex aspects of the HFIR fuel design. In FY 2012, the program underwent a major shift in focus to emphasize developing and qualifying processes for the fabrication of reliable and affordable LEU fuel. In support of this new focus and in an effort to ensure that the HFIR fuel design is as suitable for reliable fabrication as possible, ORNL undertook the present study to propose and evaluate several alternative design features. These features include (1) eliminating the fuel zone axial contouring in the previous reference design by substituting a permanent neutron absorber in the lower unfueled region of all of the fuel plates, (2) relocating the burnable neutron absorber from the fuel plates of the inner fuel element to the side plates of the inner fuel element (the fuel plates of the outer fuel element do not contain a burnable absorber), (3) relocating the fuel zone inside the fuel plate to be centered on the centerline of the depth of the plate, and (4) reshaping the radial contour of the relocated fuel zone to be symmetric about this centerline. The present

Two-Dimensional Mapping of the Calculated Fission Power for the Full-Size Fuel Plate Experiment Irradiated in the Advanced Test Reactor

Science.gov (United States)

Chang, G. S.; Lillo, M. A.

2009-08-01

The National Nuclear Security Administrations (NNSA) Reduced Enrichment for Research and Test Reactors (RERTR) program assigned to the Idaho National Laboratory (INL) the responsibility of developing and demonstrating high uranium density research reactor fuel forms to enable the use of low enriched uranium (LEU) in research and test reactors around the world. A series of full-size fuel plate experiments have been proposed for irradiation testing in the center flux trap (CFT) position of the Advanced Test Reactor (ATR). These full-size fuel plate tests are designated as the AFIP tests. The AFIP nominal fuel zone is rectangular in shape having a designed length of 21.5-in (54.61-cm), width of 1.6-in (4.064-cm), and uniform thickness of 0.014-in (0.03556-cm). This gives a nominal fuel zone volume of 0.482 in3 (7.89 cm3) per fuel plate. The AFIP test assembly has two test positions. Each test position is designed to hold 2 full-size plates, for a total of 4 full-size plates per test assembly. The AFIP test plates will be irradiated at a peak surface heat flux of about 350 W/cm2 and discharged at a peak U-235 burn-up of about 70 at.%. Based on limited irradiation testing of the monolithic (U-10Mo) fuel form, it is desirable to keep the peak fuel temperature below 250°C to achieve this, it will be necessary to keep plate heat fluxes below 500 W/cm2. Due to the heavy U-235 loading and a plate width of 1.6-in (4.064-cm), the neutron self-shielding will increase the local-to-average-ratio (L2AR) fission power near the sides of the fuel plates. To demonstrate that the AFIP experiment will meet the ATR safety requirements, a very detailed 2-dimensional (2D) Y-Z fission power profile was evaluated in order to best predict the fuel plate temperature distribution. The ability to accurately predict fuel plate power and burnup are essential to both the design of the AFIP tests as well as evaluation of the irradiated fuel performance. To support this need, a detailed MCNP Y

ZPR-3 Assembly 6F : A spherical assembly of highly enriched uranium, depleted uranium, aluminum and steel with an average {sup 235}U enrichment of 47 atom %.

Energy Technology Data Exchange (ETDEWEB)

Lell, R. M.; McKnight, R. D; Schaefer, R. W.; Nuclear Engineering Division

2010-09-30

Assembly 6F (ZPR-3/6F), the final phase of the Assembly 6 program, simulated a spherical core with a thick depleted uranium reflector. ZPR-3/6F was designed as a fast reactor physics benchmark experiment with an average core {sup 235}U enrichment of approximately 47 at.%. Approximately 81.4% of the total fissions in this assembly occur above 100 keV, approximately 18.6% occur below 100 keV, and essentially none below 0.625 eV - thus the classification as a 'fast' assembly. This assembly is Fast Reactor Benchmark No. 7 in the Cross Section Evaluation Working Group (CSEWG) Benchmark Specifications and has historically been used as a data validation benchmark assembly. Loading of ZPR-3/6F began in late December 1956, and the experimental measurements were performed in January 1957. The core consisted of highly enriched uranium (HEU) plates, depleted uranium plates, perforated aluminum plates and stainless steel plates loaded into aluminum drawers, which were inserted into the central square stainless steel tubes of a 31 x 31 matrix on a split table machine. The core unit cell consisted of three columns of 0.125 in.-wide (3.175 mm) HEU plates, three columns of 0.125 in.-wide depleted uranium plates, nine columns of 0.125 in.-wide perforated aluminum plates and one column of stainless steel plates. The maximum length of each column of core material in a drawer was 9 in. (228.6 mm). Because of the goal to produce an approximately spherical core, core fuel and diluent column lengths generally varied between adjacent drawers and frequently within an individual drawer. The axial reflector consisted of depleted uranium plates and blocks loaded in the available space in the front (core) drawers, with the remainder loaded into back drawers behind the front drawers. The radial reflector consisted of blocks of depleted uranium loaded directly into the matrix tubes. The assembly geometry approximated a reflected sphere as closely as the square matrix tubes, the drawers and the

Present state and problems of uranium fuel fabrication businesses

International Nuclear Information System (INIS)

Yuki, Akio

1981-01-01

The businesses of uranium fuel fabrication converting uranium hexafluoride to uranium dioxide powder and forming fuel assemblies are the field of most advanced industrialization among nuclear fuel cycle industries in Japan. At present, five plants of four companies engage in this business, and their yearly sales exceeded 20 billion yen. All companies are planning the augmentation of installation capacity to meet the growth of nuclear power generation. The companies of uranium fuel fabrication make the nuclear fuel of the specifications specified by reactor manufacturers as the subcontractors. In addition to initially loaded fuel, the fuel for replacement is required, therefore the demand of uranium fuel is relatively stable. As for the safety of enriched uranium flowing through the farbicating processes, the prevention of inhaling uranium powder by workers and the precaution against criticality are necessary. Also the safeguard measures are imposed so as not to convert enriched uranium to other purposes than peacefull ones. The strict quality control and many times of inspections are carried out to insure the soundness of nuclear fuel. The growth of the business of uranium fuel fabrication and the regulation of the businesses by laws are described. As the problems for the future, the reduction of fabrication cost, the promotion of research and development and others are pointed out. (Kako, I.)

Nuclear fuel cycle head-end enriched uranium purification and conversion into metal

International Nuclear Information System (INIS)

Bonini, A.; Cabrejas, J.; Lio, L. de; Dell'Occhio, L.; Devida, C.; Dupetit, G.; Falcon, M.; Gauna, A.; Gil, D.; Guzman, G.; Neuringer, P.; Pascale, A.; Stankevicius, A.

1998-01-01

The CNEA (Comision Nacional de Energia Atomica - Argentina) operated two facilities at the Ezeiza Atomic Center which supply purified enriched uranium employed in the production of nuclear fuels. At one of those facilities, the Triple Height Laboratory scraps from the production of MTR type fuel elements (mainly out of specification U 3 O 8 plates or powder) are purified to nuclear grade. The purification is accomplished by a solvent extraction process. The other facility, the Enriched Uranium Laboratory produces 90% enriched uranium metal to be used in Mo 99 production (originally the uranium was used for the manufacture of MTR fuel elements made of aluminium-uranium alloy). This laboratory also provided metallic uranium with a lower enrichment (20%) for a first uranium-silicon testing fuel element, and in the near future it is going to recommence 20% enriched uranium related activities in order to provide the metal for the silicon-based fuel elements production (according to the policy of enrichment reduction for MTR reactors). (author)

DEVELOPMENT OF HIGH-DENSITY U/AL DISPERSION PLATES FOR MO-99 PRODUCTION USING ATOMIZED URANIUM POWDER

Directory of Open Access Journals (Sweden)

HO JIN RYU

2013-12-01

Full Text Available Uranium metal particle dispersion plates have been proposed as targets for Molybdenum-99 (Mo-99 production to improve the radioisotope production efficiency of conventional low enriched uranium targets. In this study, uranium powder was produced by centrifugal atomization, and miniature target plates containing uranium particles in an aluminum matrix with uranium densities up to 9 g-U/cm3 were fabricated. Additional heat treatment was applied to convert the uranium particles into UAlx compounds by a chemical reaction of the uranium particles and aluminum matrix. Thus, these target plates can be treated with the same alkaline dissolution process that is used for conventional UAlx dispersion targets, while increasing the uranium density in the target plates

Characterization and testing of monolithic RERTR fuel plates

Energy Technology Data Exchange (ETDEWEB)

Keiser, D.D.; Jue, J.F.; Burkes, D.E. [Idaho National Lab., Idaho Falls, ID (United States)

2007-07-01

Monolithic fuel plates are being developed as a LEU (low enrichment uranium) fuel for application in research reactors throughout the world. These fuel plates are comprised of a U-Mo alloy foil encased in aluminum alloy cladding. Three different fabrication techniques have been looked at for producing monolithic fuel plates: hot isostatic pressing (HIP), transient liquid phase bonding (TLPB), and friction stir welding (FSW). Of these three techniques, HIP and FSW are currently being emphasized. As part of the development of these fabrication techniques, fuel plates are characterized and tested to determine properties like hardness and the bond strength at the interface between the fuel and cladding. Testing of HIP-made samples indicates that the foil/cladding interaction behavior depends on the Mo content in the UMo foil, the measured hardness values are quite different for the fuel, cladding, and interaction zone phase and Ti, Zr and Nb are the most effective diffusion barriers. For FSW samples, there is a dependence of the bond strength at the foil/cladding interface on the type of tool that is employed for performing the actual FSW process. (authors)

Automated ultrasonic scanning of flat plate nuclear fuel

International Nuclear Information System (INIS)

Barna, B.A.

1979-01-01

One of the most challenging problems in Non-Destructive Testing lies in making the inspection as rapid, precise, cost effective and operator independent as possible. Only by optimizing these four factors can a technology take full advantage of the quality control possible with NDT. This paper describes a highly complex application of high frequency ultrasonics to image extremely small and difficult to detect flaws in a production line environment. The objects of interest are flat plate nuclear fuel used in the Advanced Test Reactor at the Idaho National Engineering Laboratory. The plates are fabricated by hot rolling a sandwich of alloyed uranium fuel and aluminum cladding. After rolling, the block is flattened to a long thin plate approximately 1.27 m (55 inches) long, 102 mm (4 inches) wide and 1.25 mm (0.050 inches) thick. The core, or fuel area is nominally 0.75 mm (0.030 inches) thick with 0.25 mm (0.010 inches) of aluminum bonded to both sides. As might be expected the fabrication is a sensitive process which can introduce several flaws detrimental to the reactor operation if they are undetected. Two of the characteristics that must be examined are the cladding thickness of the aluminum left over the fuel and the quality of bond between the cladding and the fuel. If either the cladding is too thin or the bonding inadequate thermal and/or corrosive activity can crack the protective cladding

Tests of a Higgins contactor for the engineering-scale resin loading of uranium

International Nuclear Information System (INIS)

Spence, R.D.; Haas, P.A.

1978-01-01

The loading of uranium on weak-acid ion exchange resin is a basic step in the production of fuel particles for high-temperature gas-cooled reactors (HTGRs). In the work reported here, an engineering-scale continuous resin loader (2-in.-ID Higgins contactor) was tested with existing engineering-scale process equipment. The Higgins contactor was first successfully used to convert Na + -form resin to the H + -form; then it was evaluated as a uranium loader. Results show that the 2-in.-ID Higgins contactor can easily load 25 kg of uranium per day, indicating that a 4-in.-ID contactor could load 100 kg/day. Process control was achieved by monitoring and controlling the density, pH, and inventory volume of the uranium feed solution. This control scheme is amenable to remote operation

Impact of uranium concentration reduction in side plates of the fuel elements of IEA-R1 reactor on neutronic and thermal hydraulic analyses; Impacto da reducao na concentracao de uranio nas placas laterais dos elementos combustiveis do reator IEA-R1 nas analises neutronica e termo-hidraulica

Energy Technology Data Exchange (ETDEWEB)

Rios, Ilka Antonia

2013-09-01

This master thesis presents a study to verify the impact of the uranium concentration reduction in the side plates of the reactor IEA-R1 fuel elements on the neutronic and thermal-hydraulic analyses. To develop such study, a previous IPEN-CNEN/SP research was reproduced by simulating the fuel elements burn-up, with side plate uranium density reduced to 50, 60 and 70% of the standard fuel element plates. This research begins with the neutronic analysis using the computer code HAMMER and the first step consists in the calculation of the cross section of all materials presented at the reactor core, with their initial concentration; the second step consists in the calculation of the fast and thermal neutron group fluxes and power densities for fuel elements using the computer code CITATION. HAMMER output data is used as input data. Once the neutronic analysis is finished and the most critical fuel elements with highest power density have been defined, the thermal-hydraulics analysis begins. This analysis uses MCTR-IEA-R1 thermal-hydraulics model, which equations are solved by commercial code EES. Thermalhydraulics analysis input is the power density data calculated by CITATION: it is considered the highest power density on each fuel element, where there is a higher energy release and, consequently, higher temperatures. This data is used on energy balance equations to calculate temperatures on critical fuel element regions. Reactor operation comparison for three different uranium densities on fuel side plates is presented. Uranium density reduction contributes to the cladding surface temperature to remain below the established limit, as reactor operation safety requirement and it does not affect significantly fuel element final burn-up nor reactor reactivity. The reduction of uranium in the side plates of the fuel elements of the IEA-R1 showed to be a viable option to avoid corrosion problems due to high temperatures. (author)

Effects of high density dispersion fuel loading on the uncontrolled reactivity insertion transients of a low enriched uranium fueled material test research reactor

Energy Technology Data Exchange (ETDEWEB)

Muhammad, Farhan [Department of Nuclear Engineering, Pakistan Institute of Engineering and Applied Sciences, Nilore, Islamabad 45650 (Pakistan)], E-mail: farhan73@hotmail.com; Majid, Asad [Department of Nuclear Engineering, Pakistan Institute of Engineering and Applied Sciences, Nilore, Islamabad 45650 (Pakistan)

2009-08-15

The effects of using high density low enriched uranium on the uncontrolled reactivity insertion transients of a material test research reactor were studied. For this purpose, the low density LEU fuel of an MTR was replaced with high density U-Mo (9w/o) LEU fuels currently being developed under the RERTR program having uranium densities of 6.57 gU/cm{sup 3}, 7.74 gU/cm{sup 3} and 8.57 gU/cm{sup 3}. Simulations were carried out to determine the reactor performance under reactivity insertion transients with totally failed control rods. Ramp reactivities of 0.25$/0.5 s and 1.35$/0.5 s were inserted with reactor operating at full power level of 10 MW. Nuclear reactor analysis code PARET was employed to carry out these calculations. It was observed that when reactivity insertion was 0.25$/0.5 s, the new power level attained increased by 5.8% as uranium density increases from 6.57 gU/cm{sup 3} to 8.90 gU/cm{sup 3}. This results in increased maximum temperatures of fuel, clad and coolant outlet, achieved at the new power level, by 4.7 K, 4.4 K and 2.4 K, respectively. When reactivity insertion was 1.35$/0.5 s, the feedback reactivities were unable to control the reactor which resulted in the bulk boiling of the coolant; the one with the highest fuel density was the first to reach the boiling point.

The Analysis of the Effect of Coolant Channel Width on Fuel Loading of the RSG-GAS Core

International Nuclear Information System (INIS)

Surbakti; Tukiran

2004-01-01

The RGS-GAS using uranium silicide fuel, plate type and 250 g U of loading is planned to increase the fuel loading to 300 g U even to 400 g U. The silicide fuel has advantages when increase the fuel loading in the same volume. Because of that case, it is necessary to analyze the effect of coolant channel width on fuel loading of the RSG-GAS core. Analyzing the effect the work which done is to generate cell and core calculation using WIMSD/4 and Batan-2DIFF codes. The WIMSD/4 code is used to generate cross section of core material and Batan-2DIFF is used to calculate the effective multiplication factor. The model that used in this calculation there are three kind of fuel loading namely, 250 g U, 300 g U and 400 g U. The coolant channel width is simulated from 1.75 mm to 2.55 mm. From that fuel loadings, it is analyzed which coolant channel width gave the best effective multiplication factor. From result of analysis showed that the best effective multiplication factor is on the coolant channel width of 2.55 mm for third of fuel loadings. (author)

A cellular automaton method to simulate the microstructure and evolution of low-enriched uranium (LEU) U–Mo/Al dispersion type fuel plates

Energy Technology Data Exchange (ETDEWEB)

Drera, Saleem S., E-mail: saleem.drera@gmail.com [Mechanical Engineering, Colorado School of Mines, Golden, CO 80401 (United States); Hofman, Gerard L. [Argonne National Laboratory, Chicago, IL 60439 (United States); Kee, Robert J. [Mechanical Engineering, Colorado School of Mines, Golden, CO 80401 (United States); King, Jeffrey C. [Metallurgical and Materials Engineering, Colorado School of Mines, Golden, CO 80401 (United States)

2014-10-15

Highlights: • This article presents a cellular automata (CA) algorithm to synthesize the growth of intermetallic interaction layers in U–Mo/Al dispersion fuel. • The method utilizes a 3D representation of the fuel, which is discretized into separate voxels that can change identy based on derived CA rules. • The CA model is compared to ILT measurements for RERTR experimental data. • The primary objective of the model is to synthesize three-dimensional microstructures that can be used in subsequent thermal and mechanical modeling. • The CA model can be used for predictive analysis. For example, it can be used to study the dependence of temperature on interaction layer growth. - Abstract: Low-enriched uranium (LEU) fuel plates for high power materials test reactors (MTR) are composed of nominally spherical uranium–molybdenum (U–Mo) particles within an aluminum matrix. Fresh U–Mo particles typically range between 10 and 100 μm in diameter, with particle volume fractions up to 50%. As the fuel ages, reaction–diffusion processes cause the formation and growth of interaction layers that surround the fuel particles. The growth rate depends upon the temperature and radiation environment. The cellular automaton algorithm described in this paper can synthesize realistic random fuel-particle structures and simulate the growth of the intermetallic interaction layers. Examples in the present paper pack approximately 1000 particles into three-dimensional rectangular fuel structures that are approximately 1 mm on each side. The computational approach is designed to yield synthetic microstructures consistent with images from actual fuel plates and is validated by comparison with empirical data on actual fuel plates.

Postirradiation examination of high-density uranium alloy dispersion fuels

International Nuclear Information System (INIS)

Hayes, S.L.; Meyer, M.K.; Hofman, G.L.; Strain, R.V.

1998-01-01

Two irradiation test vehicles, designated RERTR-2, were inserted into the Advanced Test reactor in Idaho in August 1997. These tests were designed to obtain irradiation performance information on a variety of potential new, high-density uranium alloy dispersion fuels, including U-10Mo, U-8Mo, U-6Mo, U-4Mo, U-9Nb-3Zr, U-6Nb-4Zr, U-5Nb-3Zr, U-6Mo-1Pt, U-6Mo-0.6Ru and U-10Mo-0.05Sn: the intermetallic compounds U 2 Mo and U-10Mo-0.-5Sn; the intermetallic compounds U 2 Mo and U 3 Si 2 were also included in the fuel test matrix. These fuels are included in the experiments as microplates (76 mm x 22 mm x 1.3mm outer dimensions) with a nominal fuel volume loading of 25% and irradiated at relatively low temperature (∼100 deg C). RERTR-1 and RERTR-2 were discharged from the reactor in November 1997 and July 1998, respectively at calculated peak fuel burnups of 45 and 71 at %-U 235 Both experiments are currently under examination at the Alpha Gamma Hot Cell Facility at Argonne National Laboratory in Chicago. This paper presents the postirradiation examination results available to date from these experiments. (author)

The Recovery of Uranium From The Rejected Fuel Plate Dispersion Type of U3O8-Al and U3Si2Al by NaOH

International Nuclear Information System (INIS)

Widodo, G; Aji, D

1998-01-01

The recovery of uranium from the rejected fuel plate dispersion type of U 3 O 8 -AI And U 3 Si 2 -AI with a dissolution has been performed.Each of 5 fragment of fuel plate dispersion of U 3 O 8 -AI or U 3 Si 2 Al of 1x4 cm size was put in the distilled glass content of 250 ml NaOH solution whit The concentration variation 10,15,20,25,and 30%,and than was heated at temperature of 102 o C and was stirred constantly by magnetic stirred.Uranium in the form of U 3 O 8 or U 3 Si 2 was separated by filtration and Either residu and filtrate was analyzed by potentiometry using modified Devies Gray method. From the experiment data it was found in the residu that presentation of uranium was 83.99-84.05% and 84.67-86.556% while in filtrate it was found 53.90 ppm and 69.3 ppm

Fuel swelling and interaction layer formation in the SELENIUM Si and ZrN coated U(Mo) dispersion fuel plates irradiated at high power in BR2

Science.gov (United States)

Leenaers, A.; Van den Berghe, S.; Koonen, E.; Kuzminov, V.; Detavernier, C.

2015-03-01

In the framework of the SELENIUM project two full size flat fuel plates were produced with respectively Si and ZrN coated U(Mo) particles and irradiated in the BR2 reactor at SCK•CEN. Non-destructive analysis of the plates showed that the fuel swelling profiles of both SELENIUM plates were very similar to each other and none of the plates showed signs of pillowing or excessive swelling at the end of irradiation at the highest power position (local maximum 70% 235U). The microstructural analysis showed that the Si coated fuel has less interaction phase formation at low burn-up but at the highest burn-ups, defects start to develop on the IL-matrix interface. The ZrN coated fuel, shows a virtual absence of reaction between the U(Mo) and the Al, up to high fission densities after which the interaction layer formation starts and defects develop in the matrix near the U(Mo) particles. It was found and is confirmed by the SELENIUM (Surface Engineering of Low ENrIched Uranium-Molybdenum) experiment that there are two phenomena at play that need to be controlled: the formation of an interaction layer and swelling of the fuel. As the interaction layer formation occurs at the U(Mo)-matrix interface, applying a diffusion barrier (coating) at that interface should prevent the interaction between U(Mo) and the matrix. The U(Mo) swelling, observed to proceed at an accelerating rate with respect to fission density accumulation, is governed by linear solid state swelling and fission gas bubble swelling due to recrystallization of the fuel. The examination of the SELENIUM fuel plates clearly show that for the U(Mo) dispersion fuel to be qualified, the swelling rate at high burn-up needs to be reduced.

Improvement of burnup analysis for pebble bed reactors with an accumulative fuel loading scheme

International Nuclear Information System (INIS)

Simanullang, Irwan Liapto; Obara, Toru

2015-01-01

Given the limitations of natural uranium resources, innovative nuclear power plant concepts that increase the efficiency of nuclear fuel utilization are needed. The Pebble Bed Reactor (PBR) shows some potential to achieve high efficiency in natural uranium utilization. To simplify the PBR concept, PBR with an accumulation fuel loading scheme was introduced and the Fuel Handling System (FHS) removed. In this concept, the pebble balls are added little by little into the reactor core until the pebble balls reach the top of the reactor core, and all pebble balls are discharged from the core at the end of the operation period. A code based on the MVP/MVP-BURN method has been developed to perform an analysis of a PBR with the accumulative fuel loading scheme. The optimum fuel composition was found using the code for high burnup performance. Previous efforts provided several motivations to improve the burnup performance: First, some errors in the input code were corrected. This correction, and an overall simplification of the input code, was implemented for easier analysis of a PBR with the accumulative fuel loading scheme. Second, the optimum fuel design had been obtained in the infinite geometry. To improve the optimum fuel composition, a parametric survey was obtained by varying the amount of Heavy Metal (HM) uranium per pebble and the degree of uranium enrichment. Moreover, an entire analysis of the parametric survey was obtained in the finite geometry. The results show that improvements in the fuel composition can lead to more accurate analysis with the code. (author)

Experimental investigation of critical velocity in a parallel plate research reactor fuel assembly

Energy Technology Data Exchange (ETDEWEB)

Castro, Alfredo J.A.; Scuro, Nikolas L.; Andrade, Delvonei A., E-mail: ajcastro@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNE-SP), Sao Paulo, SP (Brazil)

2017-07-01

The fuel elements of a MTR (Material Testing Reactor) type nuclear reactor are mostly composed of aluminum coated fuel plates containing the core of uranium silica (U{sub 3}Si{sub 2}) dispersed in an aluminum matrix. These plates have a thickness of the order of millimeters and are much longer in relation to their thickness. They are arranged in parallel in the assembly of the fuel element to form channels between them a few millimeters in thickness, through which there is a flow of the coolant. This configuration, combined with the need for a flow at high flow rates to ensure the cooling of the fuel element in operation, may create problems of mechanical failure of fuel plate due to the vibration induced by the flow in the channels. In the case of critical velocity excessive permanent deflections of the plates can cause blockage of the flow channel in the reactor core and lead to overheating in the plates. For this study an experimental bench capable of high volume flows and a test section that simulates a plate-like fuel element with three cooling channels were developed. The dimensions of the test section were based on the dimensions of the Fuel Element of the Brazilian Multipurpose Reactor (RMB), whose project is being coordinated by the National Commission of Nuclear Energy (CNEN). The experiments performed attained the objective of reaching Miller's critical velocity condition. The critical velocity was reached with 14.5 m/s leading to the consequent plastic deformation of the flow channel plates. (author)

Irradiation Performance of U-Mo Alloy Based ‘Monolithic’ Plate-Type Fuel – Design Selection

Energy Technology Data Exchange (ETDEWEB)

A. B. Robinson; G. S. Chang; D. D. Keiser, Jr.; D. M. Wachs; D. L. Porter

2009-08-01

A down-selection process has been applied to the U-Mo fuel alloy based monolithic plate fuel design, supported by irradiation testing of small fuel plates containing various design parameters. The irradiation testing provided data on fuel performance issues such as swelling, fuel-cladding interaction (interdiffusion), blister formation at elevated temperatures, and fuel/cladding bond quality and effectiveness. U-10Mo (wt%) was selected as the fuel alloy of choice, accepting a somewhat lower uranium density for the benefits of phase stability. U-7Mo could be used, with a barrier, where the trade-off for uranium density is critical to nuclear performance. A zirconium foil barrier between fuel and cladding was chosen to provide a predictable, well-bonded, fuel-cladding interface, allowing little or no fuel-cladding interaction. The fuel plate testing conducted to inform this selection was based on the use of U-10Mo foils fabricated by hot co-rolling with a Zr foil. The foils were subsequently bonded to Al-6061 cladding by hot isostatic pressing or friction stir bonding.

Fission induced swelling and creep of U–Mo alloy fuel

Energy Technology Data Exchange (ETDEWEB)

Kim, Yeon Soo, E-mail: yskim@anl.gov [Argonne National Laboratory, 9700 South Cass Avenue, Argonne, IL 60439 (United States); Hofman, G.L. [Argonne National Laboratory, 9700 South Cass Avenue, Argonne, IL 60439 (United States); Cheon, J.S. [Korea Atomic Energy Research Institute, 989-111 Daedeok-daero, Yuseong, Daejeon 305-353 (Korea, Republic of); Robinson, A.B.; Wachs, D.M. [Idaho National Laboratory, P.O. Box 1625, Idaho Falls, ID 83415 (United States)

2013-06-15

Tapering of U–Mo alloy fuel at the end of plates is attributed to lateral mass transfer by fission induced creep, by which fuel mass is relocated away from the fuel end region where fission product induced fuel swelling is in fact the highest. This mechanism permits U–Mo fuel to achieve high burnup by effectively relieving stresses at the fuel end region, where peak stresses are otherwise expected because peak fission product induced fuel swelling occurs there. ABAQUS FEA was employed to examine whether the observed phenomenon can be simulated using physical–mechanical data available in the literature. The simulation results obtained for several plates with different fuel fabrication and loading scheme showed that the measured data were able to be simulated with a reasonable creep rate coefficient. The obtained creep rate constant lies between values for pure uranium and MOX, and is greater than all other ceramic uranium fuels.

Numerical study of radial stepwise fuel load reshuffling traveling wave reactor

International Nuclear Information System (INIS)

Zhang Dalin; Zheng Meiyin; Tian Wenxi; Qiu Suizheng; Su Guanghui

2015-01-01

Traveling wave reactor is a new conceptual fast breeder reactor, which can adopt natural uranium, depleted uranium and thorium directly to realize the self sustainable breeding and burning to achieve very high fuel utilization fraction. Based on the mechanism of traveling wave reactor, a concept of radial stepwise fuel load reshuffling traveling wave reactor was proposed for realistic application. It was combined with the typical design of sodium-cooled fast reactors, with which the asymptotic characteristics of the inwards stepwise fuel load reshuffling were studied numerically in two-dimension. The calculated results show that the asymptotic k_e_f_f parabolically varies with the reshuffling cycle length, while the burnup increases linearly. The highest burnup satisfying the reactor critical condition is 38%. The power peak shifts from the fuel discharging zone (core centre) to the fuel uploading zone (core periphery) and correspondingly the power peaking factor decreases along with the reshuffling cycle length. In addition, at the high burnup case the axial power distribution close to the core centre displays the M-shaped deformation. (authors)

Use of highly enriched uranium in the material testing reactor BR2

International Nuclear Information System (INIS)

Beeckmans de West-Meerbeeck, A.

1979-05-01

In the material testing reactor BR2, the use of highly enriched uranium is determined by the consideration of the fast, epithermal and thermal neutron flux effectively available for the experimental devices. The choice of the core configuration is defined by combining the localisation of the experimental devices and of fuel elements of various burnup, such as to satisfy the irradiation conditions of the experimental load, compatible with an economic use of the fuel elements and safe operation of the reactor. Taking into account the present manufacturing technology for MTR fuels (37 Wt % uranium density in the fuel meat) the highly enriched uranium cannot be avoided; if higher concentration of uranium could be realised by some new manufacturing technology, the 235 U density of fuel elements at elimination should be kept at the required level and the enrichment could be reduced accordingly

Use of highly enriched uranium in the material testing reactor BR2

International Nuclear Information System (INIS)

Beeckmans de West-Meerbeeck, A.

1979-05-01

In the material testing reactor BR2, the use of highly enriched uranium is determined by the consideration of the fast, epithermal and thermal neutron flux effectively available for the experimental devices. The choice of the core configuration is defined by combining the localisation of the experimental devices and of fuel elements of various burnup, such as to satisfy the irradiation conditions of the experimental load, compatible with an economic use of the fuel elements and safe operation of the reactor. Taking into account the present manufacturing technology for MTR fuels (37 Wt % uranium density in the fuel meat) the highly enriched uranium cannot be avoided: if higher concentration of uranium could be realised by some new manufacturing technology, the 235 U density of fuel elements at elimination should be kept at the required level and the enrichment could be reduced accordingly. (author)

DEVELOPMENT OF HIGH-DENSITY U/AL DISPERSION PLATES FOR MO-99 PRODUCTION USING ATOMIZED URANIUM POWDER

OpenAIRE

RYU, HO JIN; KIM, CHANG KYU; SIM, MOONSOO; PARK, JONG MAN; LEE, JONG HYUN

2013-01-01

Uranium metal particle dispersion plates have been proposed as targets for Molybdenum-99 (Mo-99) production to improve the radioisotope production efficiency of conventional low enriched uranium targets. In this study, uranium powder was produced by centrifugal atomization, and miniature target plates containing uranium particles in an aluminum matrix with uranium densities up to 9 g-U/cm3 were fabricated. Additional heat treatment was applied to convert the uranium particles into UAlx compou...

Yalina booster subcritical assembly performance with low enriched uranium fuel

International Nuclear Information System (INIS)

Talamo, Alberto; Gohar, Yousry

2011-01-01

The YALINA Booster facility is a subcritical assembly located in Minsk, Belarus. The facility has special features that result in fast and thermal neutron spectra in different zones. The fast zone of the assembly uses a lead matrix and uranium fuels with different enrichments: 90% and 36%, 36%, or 21%. The thermal zone of the assembly contains 10% enriched uranium fuel in a polyethylene matrix. This study discusses the performance of the three YALINA Booster configurations with the different fuel enrichments. In order to maintain the same subcriticality level in the three configurations, the number of fuel rods in the thermal zone is increased as the uranium fuel enrichment in the fast zone is decreased. The maximum number of fuel rods that can be loaded in the thermal zone is about 1185. Consequently, the neutron multiplication of the configuration with 21% enriched uranium fuel in the fast zone is enhanced by changing the position of the boron carbide and the natural uranium absorber rods, located between the fast and the thermal zones, to form an annular rather than a square arrangement. (author)

Yalina booster subcritical assembly performance with low enriched uranium fuel

Energy Technology Data Exchange (ETDEWEB)

Talamo, Alberto; Gohar, Yousry, E-mail: alby@anl.gov [Argonne National Laboratory, Lemont, IL (United States)

2011-07-01

The YALINA Booster facility is a subcritical assembly located in Minsk, Belarus. The facility has special features that result in fast and thermal neutron spectra in different zones. The fast zone of the assembly uses a lead matrix and uranium fuels with different enrichments: 90% and 36%, 36%, or 21%. The thermal zone of the assembly contains 10% enriched uranium fuel in a polyethylene matrix. This study discusses the performance of the three YALINA Booster configurations with the different fuel enrichments. In order to maintain the same subcriticality level in the three configurations, the number of fuel rods in the thermal zone is increased as the uranium fuel enrichment in the fast zone is decreased. The maximum number of fuel rods that can be loaded in the thermal zone is about 1185. Consequently, the neutron multiplication of the configuration with 21% enriched uranium fuel in the fast zone is enhanced by changing the position of the boron carbide and the natural uranium absorber rods, located between the fast and the thermal zones, to form an annular rather than a square arrangement. (author)

Progress in developing very-high-density low-enriched-uranium fuels

International Nuclear Information System (INIS)

Snelgrove, J.L.; Hofman, G.L.; Meyer, M.K.; Hayes, S.L.; Wiencek, T.C.; Strain, R.V.

1999-01-01

Preliminary results from the postirradiation examinations of microplates irradiated in the RERTR-1 and -2 experiments in the ATR have shown several binary and ternary U-Mo alloys to be promising candidates for use in aluminum-based dispersion fuels with uranium densities up to 8 to 9 g/cm 3 . Ternary alloys of uranium, niobium, and zirconium performed poorly, however, both in terms of fuel/matrix reaction and fission-gas-bubble behavior, and have been dropped from further study. Since irradiation temperatures achieved in the present experiments (approximately 70 deg. C) are considerably lower than might be experienced in a high-performance reactor, a new experiment is being planned with beginning-of-cycle temperatures greater than 200 deg. C in 8-g U/cm 3 fuel. (author)

Preparation of U-Si/U-Me (Me = Fe, Ni, Mn) aluminum-dispersion plate-type fuel (miniplates) for capsule irradiation

International Nuclear Information System (INIS)

Ugajin, Mitsuhiro; Itoh, Akinori; Akabori, Mitsuo

1993-06-01

Details of equipment installed, method adopted and final products were described on the preparation of uranium silicides and other fuels for capsule irradiation. Main emphasis was placed on the preparation of laboratory-scale aluminum-dispersion plate-type fuel (miniplates) loaded to the first and second JMTR silicide capsules. Fuels contained in the capsules are as follows: (A) uranium-silicide base alloys U 3 Si 2 , Mo- added U 3 Si 2 , U 3 Si 2 +U 3 Si, U 3 Si 2 +USi, U 3 Si, U 3 (Si 0.8 Ge 0.2 ), U 3 (Si 0.6 Ge 0.4 ) (B) U 6 Me-type alloys with higher uranium density U 6 Mn, U 6 Ni, U 6 (Fe 0.4 Ni 0.6 ), U 6 (Fe 0.6 Mn 0.4 ) The powder-metallurgical picture-frame method was adopted and laboratory-scale technique was established for the preparation of miniplates. As a result of inspection for capsule irradiation, miniplates were prepared to meet the requirements of specification. (author)

Fuel plate stability experiments and analysis for the Advanced Neutron Source

International Nuclear Information System (INIS)

Swinson, W.F.; Battiste, R.L.; Luttrell, C.R.; Yahr, G.T.

1992-01-01

The planned Advanced Neutron Source (ANS) and several existing reactors use closely spaced arrays of involute shaped fuel-plates which are cooled by water flowing through the channels between the plates. There is concern that at certain coolant flow velocities adjacent plates may deflect and touch, with resulting failure of the plates. Experiments have been conducted at the Oak Ridge National Laboratory to examine this potential phenomenon. Results of the experiments and comparison with analytical predictions are reported in this paper. The tests were conducted using full scale epoxy plate models of the aluminum/uranium silicide ANS involute shaped fuel plates. Use of epoxy plates and model theory allowed lower flow velocities and pressures to explore the potential failure mechanism. Plate deflections and channel pressures as function of the flow velocity are examined. Comparisons with mathematical models are noted. 12 refs

Fuel plate stability experiments and analysis for the Advanced Neutron Source

International Nuclear Information System (INIS)

Swinson, W.F.; Battiste, R.L.; Luttrell, C.R.; Yahr, G.T.

1993-05-01

The planned reactor for the Advanced Neutron Source (ANS) will use closely spaced arrays of involute-shaped fuel plates that will be cooled by water flowing through the channels between the plates. There is concern that at certain coolant flow velocities, adjacent plates may deflect and touch, with resulting failure of the plates. Experiments have been conducted at the Oak Ridge National Laboratory to examine this potential phenomenon. Results of the experiments and comparison with analytical predictions are reported. The tests were conducted using full-scale epoxy plate models of the aluminum/uranium silicide ANS involute-shaped fuel plates. Use of epoxy plates and model theory allowed lower flow velocities and pressures to explore the potential failure mechanism. Plate deflections and channel pressures as functions of the flow velocity are examined. Comparisons with mathematical models are noted

Development of Advanced High Uranium Density Fuels for Light Water Reactors

Energy Technology Data Exchange (ETDEWEB)

Blanchard, James [Univ. of Wisconsin, Madison, WI (United States); Butt, Darryl [Boise State Univ., ID (United States); Meyer, Mitchell [Idaho National Lab. (INL), Idaho Falls, ID (United States); Xu, Peng [Westinghouse Electric Corporation, Pittsburgh, PA (United States)

2016-02-15

This work conducts basic materials research (fabrication, radiation resistance, thermal conductivity, and corrosion response) on U3Si2 and UN, two high uranium density fuel forms that have a high potential for success as advanced light water reactor (LWR) fuels. The outcome of this proposed work will serve as the basis for the development of advance LWR fuels, and utilization of such fuel forms can lead to the optimization of the fuel performance related plant operating limits such as power density, power ramp rate and cycle length.

Development of MTR fuel plate with U-Al dispersion core constituents

International Nuclear Information System (INIS)

Bressiani, Jose Carlos

1979-01-01

This work is a contribution to the development of fuel plates for Research Nuclear Reaction Materials Test Reactors. The plates have the core constituted by dispersions of metallic uranium in aluminum. The main topics of this work are: 1) The preparation of uranium powder with particle sizes in the 53-105μm diameter range; 2) The mixture and cold-pressing of uranium and aluminum powders for different uranium concentrations; 3) The behavior of the dispersions in the roll milling conditions; 4) Blister, radiographic, metallographic and irradiation tests for quality control of the plates. The irradiation test was performed in the IEA-R1 swimming-pool reactor using a prototype with a dispersion of aluminum and natural uranium (45 w/o ), reaching an integrated neutron flux of 8.663 X 10 18 n/cm 2 , no visual changes being noticed after the completion of the experiment. The behavior of the uranium-aluminum reaction for dispersions with 45% w/o uranium also studied. X-ray diffraction experiments showed the formation of UAl 2 UAl 3 and UAl 4 , while energy dispersive analysis of X-rays(EDAX) demonstrated that the diffusion of aluminum in uranium is the mechanism responsible for that reaction. The activation energy for the U-Al reaction was determined by dilatometric experiments yielding 20.2 kcal/mol.The aluminum-uranium reaction reaches an end when extended to 96 h at 600 deg C, namely, when all the uranium is found in the UAl 4 composition. (author)

Flat plate bonded fuel elements: Report number 2, 11 August--10 October 1953

Energy Technology Data Exchange (ETDEWEB)

1953-12-31

Attention has continued to be concentrated on routes employing either wrought uranium or powder metallurgy product for the making of flat plate fuel elements of approximately 0.180-inch uranium metal core thickness bonded to either ribbed or ribless aluminum sheaths. Intermediate goals of the program are to have elements 18 inches long for MTR irradiation tests this fall and to make sufficient advance in the overall program in 1954 so that an initial reactor charge of 15-foot long fuels can be provided as early as possible in 1955. The development of a satisfactory process tube for retaining an assembly of several fuel elements is also required. Uranium of satisfactory quality for fabrication into fuel elements appears to have been produced by the August high alpha rolling at Superior Steel, and it seems likely from the electroplating results that the metal can be employed for electroplating and bonding without such surface preparation as vapor blasting, grinding, or machining. Difficulty in obtaining aluminum components, both sheaths and process tubes, remains a bottleneck in the development program and specifically has delayed work on the wrought metal samples for MTR tests.

Reaction of unirradiated high-density fuel with aluminum

International Nuclear Information System (INIS)

Wiencek, T.C.; Meyer, M.K.; Prokofiev, I.G.; Keiser, D.D.

1997-01-01

Excellent dispersion fuel performance requires that fuel particles remain stable and do not react significantly with the surrounding aluminum matrix. A series of high-density fuels, which contain uranium densities >12 g/cm 3 , have been fabricated into plates. As part of standard processing, all of these fuels were subjected to a blister anneal of 1 h at 485 deg. C. Changes in plate thickness were measured and evaluated. From these results, suppositions about the probable irradiation properties of these fuels have been proposed. In addition, two fuels, U-10 wt% Mo and U 2 Mo, were subjected to various heat treatments and were found to be very stable in an aluminum matrix. On the basis of the experimental data, hypotheses of the irradiation behavior of these fuels are presented. (author)

Development of Nitride Coating Using Atomic Layer Deposition for Low-Enriched Uranium Fuel Powder

Science.gov (United States)

Bhattacharya, Sumit

High-performance research reactors require fuel that operates at high specific power and can withstand high fission density, but at relatively low temperatures. The design of the research reactor fuels is done for efficient heat emission, and consists of assemblies of thin-plates cladding made from aluminum alloy. The low-enriched fuels (LEU) were developed for replacing high-enriched fuels (HEU) for these reactors necessitates a significantly increased uranium density in the fuel to counterbalance the decrease in enrichment. One of the most promising new fuel candidate is U-Mo alloy, in a U-Mo/Al dispersion fuel form, due to its high uranium loading as well as excellent irradiation resistance performance, is being developed extensively to convert from HEU fuel to LEU fuel for high-performance research reactors. However, the formation of an interaction layer (IL) between U-Mo particles and the Al matrix, and the associated pore formation, under high heat flux and high burnup conditions, degrade the irradiation performance of the U-Mo/Al dispersion fuel. From the recent tests results accumulated from the surface engineering of low enriched uranium fuel (SELENIUM) and MIR reactor displayed that a surface barrier coating like physical vapor deposited (PVD) zirconium nitride (ZrN) can significantly reduce the interaction layer. The barrier coating performed well at low burn up but above a fluence rate of 5x 1021 ions/cm2 the swelling reappeared due to formation interaction layer. With this result in mind the objective of this research was to develop an ultrathin ZrN coating over particulate uranium-molybdenum nuclear fuel using a modified savannah 200 atomic layer deposition (ALD) system. This is done in support of the US Department of Energy's (DOE) effort to slow down the interaction at fluence rate and reach higher burn up for high power research reactor. The low-pressure Savannah 200 ALD system is modified to be designed as a batch powder coating system using the

Study on erbium loading method to improve reactivity coefficients for low radiotoxic spent fuel HTGR

Energy Technology Data Exchange (ETDEWEB)

Fukaya, Y., E-mail: fukaya.yuji@jaea.go.jp; Goto, M.; Nishihara, T.

2015-11-15

Highlights: • We attempted and optimized erbium loading methods to improve reactivity coefficients for LRSF-HTGR. • We elucidated the mechanism of the improvements for each erbium loading method by using the Bondarenko approach. • We concluded the erbium loading method by embedding into graphite shaft is preferable. - Abstract: Erbium loading methods are investigated to improve reactivity coefficients of Low Radiotoxic Spent Fuel High Temperature Gas-cooled Reactor (LRSF-HTGR). Highly enriched uranium is used for fuel to reduce the generation of toxicity from uranium-238. The power coefficients are positive without the use of any additive. Then, the erbium is loaded into the core to obtain negative reactivity coefficients owing to the large resonance the peak of neutron capture reaction of erbium-167. The loading methods are attempted to find the suitable method for LRSF-HTGR. The erbium is mixed in a CPF fuel kernel, loaded by binary packing with fuel particles and erbium particles, and embedded into the graphite shaft deployed in the center of the fuel compact. It is found that erbium loading causes negative reactivity as moderator temperature reactivity, and from the viewpoint of heat transfer, it should be loaded into fuel pin elements for pin-in-block type fuel. Moreover, the erbium should be incinerated slowly to obtain negative reactivity coefficients even at the End Of Cycle (EOC). A loading method that effectively causes self-shielding should be selected to avoid incineration with burn-up. The incineration mechanism is elucidated using the Bondarenko approach. As a result, it is concluded that erbium embedded into graphite shaft is preferable for LRSF-HTGR to ensure that the reactivity coefficients remain negative at EOC.

Economic analysis of thorium-uranium fuel cycle introduced into PWRs

International Nuclear Information System (INIS)

Fan Li; Sun Qian

2014-01-01

Using PWR of Daya Bay Unit l as the reference reactor, a validated computer code was used to calculate the fuel cycle costs for uranium fuel cycle and thorium-uranium fuel cycle over the following 20 0perational years respectively. The calculation results show that the thorium-uranium fuel cycle is economically competitive with the uranium fuel cycle when reprocessing mode is adopted. For thorium-uranium fuel cycle, if the price of natural uranium is higher than 120 $ /pound U_3O_8, the fuel cycle cost of the direct disposal mode is greater than that of the reprocessing mode. Therefore, when the uranium price may maintain a high level long-termly, adopting reprocessing mode will benefit the economic advantage for the thorium-uranium fuel cycle introduced into PWRs. (authors)

Back-end fuel cycle efficiencies with respect to improved uranium utilization

International Nuclear Information System (INIS)

Kuczera, B.; Hennies, H.H.

1983-01-01

The world-wide nuclear power plant (NPP) capacity is at present 160 GW(e). If one adds the power stations under construction and ordered, a plant capacity of approximately 480 GW(e) is obtained for 1990, with the share of LWRs making up more than 80%. A modern LWR consumes in the open fuel cycle about 4400 metric tonnes of natural uranium per GW(e), assuming a lifetime of 30 years and a load factor of 70%. Considering the natural uranium reserves known at present and exploitable under economic conditions, it can be conveniently estimated that, with the present NPP capacity extension perspective, the natural uranium resources may be exhausted in a few decades. This trend can be counteracted in a flexible manner by various approaches in fuel cycle technology and strategy: (i) by steady further development of the established LWR technology the uranium consumption can be reduced by about 15%; (ii) closing the nuclear fuel cycle on the basis of LWRs (i.e. thermal uranium and plutonium recycling) implies up to 40% savings in natural uranium consumption; (iii) more recent considerations include the advanced pressurized water reactor (APWR). The APWR combines the proven PWR technology with a newly developed tight lattice core with greatly improved conversion characteristics (conversion ratio = 0.90 to 0.95). In terms of uranium utilization, the APWR has an efficiency three to five times higher than a PWR; (iv) Commercial introduction of FBR systems results in an optimal utilization of uranium which, at the same time, guarantees the supply of nuclear fuel well beyond the present century. For a corresponding transition period an energy supply system can be conceived which relies essentially on extended back-end fuel cycle capacities. These would facilitate a symbiosis of PWR, APWR and FBR, characterized by high flexibility with respect to long-term developments on the energy market. (author)

Low-Enriched Uranium Fuel Conversion Activities for the High Flux Isotope Reactor, Annual Report for FY 2011

Energy Technology Data Exchange (ETDEWEB)

Renfro, David G [ORNL; Cook, David Howard [ORNL; Freels, James D [ORNL; Griffin, Frederick P [ORNL; Ilas, Germina [ORNL; Sease, John D [ORNL; Chandler, David [ORNL

2012-03-01

This report describes progress made during FY11 in ORNL activities to support converting the High Flux Isotope Reactor (HFIR) from high-enriched uranium (HEU) fuel to low-enriched uranium (LEU) fuel. Conversion from HEU to LEU will require a change in fuel form from uranium oxide to a uranium-molybdenum (UMo) alloy. With both radial and axial contouring of the fuel foil and an increase in reactor power to 100 MW, calculations indicate that the HFIR can be operated with LEU fuel with no degradation in performance to users from the current levels achieved with HEU fuel. Studies are continuing to demonstrate that the fuel thermal safety margins can be preserved following conversion. Studies are also continuing to update other aspects of the reactor steady state operation and accident response for the effects of fuel conversion. Technical input has been provided to Oregon State University in support of their hydraulic testing program. The HFIR conversion schedule was revised and provided to the GTRI program. In addition to HFIR conversion activities, technical support was provided directly to the Fuel Fabrication Capability program manager.

Low-Enriched Uranium Fuel Conversion Activities for the High Flux Isotope Reactor, Annual Report for FY 2011

International Nuclear Information System (INIS)

Renfro, David G.; Cook, David Howard; Freels, James D.; Griffin, Frederick P.; Ilas, Germina; Sease, John D.; Chandler, David

2012-01-01

This report describes progress made during FY11 in ORNL activities to support converting the High Flux Isotope Reactor (HFIR) from high-enriched uranium (HEU) fuel to low-enriched uranium (LEU) fuel. Conversion from HEU to LEU will require a change in fuel form from uranium oxide to a uranium-molybdenum (UMo) alloy. With both radial and axial contouring of the fuel foil and an increase in reactor power to 100 MW, calculations indicate that the HFIR can be operated with LEU fuel with no degradation in performance to users from the current levels achieved with HEU fuel. Studies are continuing to demonstrate that the fuel thermal safety margins can be preserved following conversion. Studies are also continuing to update other aspects of the reactor steady state operation and accident response for the effects of fuel conversion. Technical input has been provided to Oregon State University in support of their hydraulic testing program. The HFIR conversion schedule was revised and provided to the GTRI program. In addition to HFIR conversion activities, technical support was provided directly to the Fuel Fabrication Capability program manager.

Material test reactor fuel research at the BR2 reactor

Energy Technology Data Exchange (ETDEWEB)

Dyck, Steven Van; Koonen, Edgar; Berghe, Sven van den [Institute for Nuclear Materials Science, SCK-CEN, Boeretang, Mol (Belgium)

2012-03-15

The construction of new, high performance material test reactor or the conversion of such reactors' core from high enriched uranium (HEU) to low enriched uranium (LEU) based fuel requires several fuel qualification steps. For the conversion of high performance reactors, high density dispersion or monolithic fuel types are being developed. The Uranium-Molybdenum fuel system has been selected as reference system for the qualification of LEU fuels. For reactors with lower performance characteristics, or as medium enriched fuel for high performance reactors, uranium silicide dispersion fuel is applied. However, on the longer term, the U-Mo based fuel types may offer a more efficient fuel alternative and-or an easier back-end solution with respect to the silicide based fuels. At the BR2 reactor of the Belgian nuclear research center, SCK-CEN in Mol, several types of fuel testing opportunities are present to contribute to such qualification process. A generic validation test for a selected fuel system is the irradiation of flat plates with representative dimensions for a fuel element. By flexible positioning and core loading, bounding irradiation conditions for fuel elements can be performed in a standard device in the BR2. For fuel element designs with curved plates, the element fabrication method compatibility of the fuel type can be addressed by incorporating a set of prototype fuel plates in a mixed driver fuel element of the BR2 reactor. These generic types of tests are performed directly in the primary coolant flow conditions of the BR2 reactor. The experiment control and interpretation is supported by detailed neutronic and thermal-hydraulic modeling of the experiments. Finally, the BR2 reactor offers the flexibility for irradiation of full size prototype fuel elements, as 200mm diameter irradiation channels are available. These channels allow the accommodation of various types of prototype fuel elements, eventually using a dedicated cooling loop to provide the

Detailed analysis of uranium silicide dispersion fuel swelling

International Nuclear Information System (INIS)

Hofmann, G.L.; Ryu, Woo-Seog

1991-01-01

Swelling of U 3 Si and U 3 Si 2 is analyzed. The growth of fission gas bubbles appears to be affected by fission rate, fuel loading, and micro structural change taking place in the fuel compounds during irradiation. Several mechanisms are explored to explain the observations. The present work is aimed at a better understanding of the basic swelling phenomenon in order to accurately model irradiation behavior of uranium silicide dispersion fuel. (orig.)

Postirradiation examination of high-U-loaded, low-enriched U3O8, UAl2, and U3Si test fuel plates

International Nuclear Information System (INIS)

Gomez, J.; Morando, R.; Perez, E.E.; Giorsetti, D.R.; Copeland, G.L.; Hofman, G.L.; Snelgrove, J.L.

1985-01-01

The scope of this work is to present an evaluation of the postirradiation examination of the second set of high-U-loaded, low-enriched U 3 O 8 , UAl 2 and U 3 Si miniature plates manufactured by the Comision Nacional de Energia Atomica (CNEA) of Argentina, and irradiated and examined, within the framework of the Reduced Enrichment Research and Test Reactor (RERTR) Program, at Oak Ridge National Laboratory and Argonne National Laboratory. This paper includes fabrication details of the plates, their irradiation history and the results of postirradiation examination which are compared to those of the previous test and to present results from other laboratories participating in the RERTR Program. Postirradiation examination of these plates showed satisfactory performance for the oxides, aluminides and silicides (except for the highest-loaded U 3 Si plate) with the only indication of detrimental behavior being the slight bowing of some plates at about 80% burnup

Postirradiation examination of high-U-loaded, low-enriched U3O8, UAl2, and U3Si test fuel plates

International Nuclear Information System (INIS)

Gomez, J.; Morando, R.; Perez, E.E.; Giorsetti, D.R.; Copeland, G.L.; Hofman, G.L.; Snelgrove, J.L.

1985-01-01

The scope of this work is to present an evaluation of the postirradiation examination of the second set of high-U-loaded, low-enriched U 3 O 8 , UAl 2 and U 3 Si miniature plates manufactured by the Comision Nacional de Energia Atomica (CNEA) of Argentina, and irradiated and examined, within the framework of the Reduced Enrichment Research and Test Reactor (RERTR) Program, at Oak Ridge National Laboratory and Argonne National Laboratory. This paper includes fabrication details of the plates, their irradiation history and the results of postirradiation examination which are compared to those of the previous test and to present results from other laboratories participating in the REM Program. Postirradiation examination of these plates showed satisfactory performance for the oxides, aluminides and silicides (except for the highest-loaded U 3 Si plate) with the only indication of detrimental behavior being the slight bowing of some plates at about 80% burnup. (author)

Postirradiation examination of high-U-loaded low-enriched U3O8, UAl2, and U3Si test fuel plates

International Nuclear Information System (INIS)

Gomez, J.; Morando, R.; Perez, E.E.; Giorsetti, D.R.; Copeland, G.L.; Hofmann, G.; Snelgrove, J.L.

1984-01-01

The scope of this work is to present an evaluation of the postirradiation examination of the second set of high-U-loaded low-enriched U 3 O 8 , UAl 2 and U 3 Si miniature plates manufactured by the Comision Nacional de Energia Atomica (CNEA) of Argentina, and irradiated and examinated, within the framework of the Reduced Enrichment Research and Test Reactor (RERTR) Program, at Oak Ridge National Laboratory and Argonne National Laboratory. This paper includes fabrication details of the plates, their irradiation history and the results of postirradiation examination which are compared to those of the previous test and to present results from other laboratories participating in the RERTR Program. Postirradiation examination of these plates showed satisfactory poerformance for the oxides, aluminides and silicides (except for the highest-loaded U 3 Si plate) with the only indication of detrimental behavior during the slight bowing of some plates at about 80% burnup

Post-irradiation studies of test plates for low enriched fuel elements for research reactors

International Nuclear Information System (INIS)

Groos, E.; Buecker, H.J.; Derz, H.; Schroeder, R.

1988-07-01

In developing new fuels for research reactor elements that allow the use of low enriched uranium (LEU) 3 Si 2 , U 3 Si 1.5 , U 3 Si 1.3 and U 3 Si. Even up to high burnup rates (80% fifa) U 3 Si 2 was proved to be a reliable fuel that according to the test results achieved to date complies with all necessary requirements above all with respect to dimensional stability. U 3 Si showed significant changes of the fuel microstructure associated with considerably higher fuel swelling, that will probably exclude its use in research reactor operation. The irradiation of U 3 Si 1.3 and U 3 Si 1.5 plates had to be terminated untimely. Up to a burnup of 40% fifa these plates behaved quite well. An extrapolation to higher burnup rates, however only seems to be possible with reservations. (orig./HP) [de

Quality verification for plate-type uranium-aluminum fuel elements for use in research reactors (Revision 1) - July 1976

International Nuclear Information System (INIS)

Anon.

1977-01-01

Paragraph (a) (7) of 50.34, Contents of Applications: Technical Information, of 10 CFR Part 50, Licensing of Production and Utilization Facilities, requires that each applicant for a construction permit to build a production or utilization facility include in its Preliminary Safety Analysis Report (PSAR) a description of the quality assurance program to be applied to the design, fabrication, construction, and testing of the structures, systems, and components of the facility. The Regulatory Guide presented describes a method acceptable to the NRC staff for establishing and executing a quality assurance program for verifying the quality of plate-type uranium-aluminum fuel elements used in research reactors

PLACA/DPLACA: a code to simulate the behavior of a monolithic/dispersed plate type fuel

International Nuclear Information System (INIS)

Denis, Alicia; Soba, Alejandro

2005-01-01

The PLACA code was originally built to simulate monolithic plate fuels contained in a metallic cladding, with a gap in between. The international program of high density fuels was recently oriented to the development of a plate-type fuel of a uranium rich alloy with a molybdenum content between 6 to 10 w %, without gap and with a Zircaloy cladding. To give account of these fuels, the DPLACA code was elaborated as a modification of the original code. The extension of the calculation tool to disperse fuels involves a detailed study of the properties and models (still in progress). Of special interest is the material formed by U Mo particles dispersed in an Al matrix. This material has appeared as a candidate fuel for high flux research reactors. However, the interaction layer that grows around the particles has a deleterious effect on the material performance in operation conditions and may represent a limit for its applicability. A number of recent experiments carried out on this material provide abundant information that allows testing of the numerical models. (author)

Conversion of the University of Missouri-Rolla Reactor from high-enriched uranium to low-enriched uranium fuel

International Nuclear Information System (INIS)

Bolon, A.E.; Straka, M.; Freeman, D.W.

1997-01-01

The objectives of this project were to convert the UMR Reactor fuel from high-enriched uranium (HEU) to low-enriched uranium (LEU) fuel and to ship the HEU fuel back to the Department of Energy Savannah River Site. The actual core conversion was completed in the summer of 1992. The HEU fuel was offloaded to an onsite storage pit where it remained until July, 1996. In July, 1996, the HEU fuel was shipped to the DOE Savannah River Site. The objectives of the project have been achieved. DOE provided the following funding for the project. Several papers were published regarding the conversion project and are listed in the Attachment. In retrospect, the conversion project required much more time and effort than originally thought. Several difficulties were encountered including the unavailability of a shipping cask for several years. The authors are grateful for the generous funding provided by DOE for this project but wish to point out that much of their efforts on the conversion project went unfunded

Detailed analysis of uranium silicide dispersion fuel swelling

International Nuclear Information System (INIS)

Hofman, G.L.; Ryu, Woo-Seog.

1989-01-01

Swelling of U 3 Si and U 3 Si 2 is analyzed. The growth of fission gas bubbles appears to be affected by fission rate, fuel loading, and microstructural change taking place in the fuel compounds during irradiation. Several mechanisms are explored to explain the observations. The present work is aimed at a better understanding of the basic swelling phenomenon in order to accurately model irradiation behavior of uranium silicide disperson fuel. 5 refs., 10 figs

PWR core design, neutronics evaluation and fuel cycle analysis for thorium-uranium breeding recycle

International Nuclear Information System (INIS)

Bi, G.; Liu, C.; Si, S.

2012-01-01

This paper was focused on core design, neutronics evaluation and fuel cycle analysis for Thorium-Uranium Breeding Recycle in current PWRs, without any major change to the fuel lattice and the core internals, but substituting the UOX pellet with Thorium-based pellet. The fuel cycle analysis indicates that Thorium-Uranium Breeding Recycle is technically feasible in current PWRs. A 4-loop, 193-assembly PWR core utilizing 17 x 17 fuel assemblies (FAs) was taken as the model core. Two mixed cores were investigated respectively loaded with mixed reactor grade Plutonium-Thorium (PuThOX) FAs and mixed reactor grade 233 U-Thorium (U 3 ThOX) FAs on the basis of reference full Uranium oxide (UOX) equilibrium-cycle core. The UOX/PuThOX mixed core consists of 121 UOX FAs and 72 PuThOX FAs. The reactor grade 233 U extracted from burnt PuThOX fuel was used to fabrication of U 3 ThOX for starting Thorium-. Uranium breeding recycle. In UOX/U 3 ThOX mixed core, the well designed U 3 ThOX FAs with 1.94 w/o fissile uranium (mainly 233 U) were located on the periphery of core as a blanket region. U 3 ThOX FAs remained in-core for 6 cycles with the discharged burnup achieving 28 GWD/tHM. Compared with initially loading, the fissile material inventory in U 3 ThOX fuel has increased by 7% via 1-year cooling after discharge. 157 UOX fuel assemblies were located in the inner of UOX/U 3 ThOX mixed core refueling with 64 FAs at each cycle. The designed UOX/PuThOX and UOX/U 3 ThOX mixed core satisfied related nuclear design criteria. The full core performance analyses have shown that mixed core with PuThOX loading has similar impacts as MOX on several neutronic characteristic parameters, such as reduced differential boron worth, higher critical boron concentration, more negative moderator temperature coefficient, reduced control rod worth, reduced shutdown margin, etc.; while mixed core with U 3 ThOX loading on the periphery of core has no visible impacts on neutronic characteristics compared

Design of the Flow Plates for a Dual Cooled Fuel Assembly

International Nuclear Information System (INIS)

Kim, Jae Yong; Yoon, Kyung Ho; Lee, Young Ho; Lee, Kang Hee; Kim, Hyung Kyu

2009-01-01

In a dual cooled fuel assembly, the array and position of fuels are changed from those of a conventional PWR fuel assembly to achieve a power uprating. The flow plate provides flow holes to direct the heated coolant into/out of the fuel assembly and structural intensity to insure that the fuel rod is axially restrained within the spacer grids. So, flow plates of top/bottom end pieces (TEP/BEP) have to be modified into proper shape. Because the flow holes' area of a flow plate affects pressure drop, the flow holes' area must be larger than/equal to that of conventional flow plates. And design criterion of the TEP/BEP says that the flow plate should withstand a 22.241 kN axial load during handling lest a calculated stress intensity should exceed the Condition I allowable stress. In this paper, newly designed flow plates of a TEP/BEP are suggested and stress analysis is conducted to evaluate strength robustness of the flow plates for the dual cooled fuel assembly

Fuel powder production from ductile uranium alloys

International Nuclear Information System (INIS)

Clark, C.R.; Meyer, M.K.

1998-01-01

Metallic uranium alloys are candidate materials for use as the fuel phase in very-high-density LEU dispersion fuels. These ductile alloys cannot be converted to powder form by the processes routinely used for oxides or intermetallics. Three methods of powder production from uranium alloys have been investigated within the US-RERTR program. These processes are grinding, cryogenic milling, and hydride-dehydride. In addition, a gas atomization process was investigated using gold as a surrogate for uranium. (author)

Analysis of burnable poison in Ford Nuclear Reactor fuel to extend fuel lifetime. Final report, August 1, 1994--September 29, 1996

Energy Technology Data Exchange (ETDEWEB)

Burn, R.R.; Lee, J.C.

1996-12-01

The objective of the project was to establish the feasibility of extending the lifetime of fuel elements for the Ford Nuclear Reactor (FNR) by replacing current aluminide fuel with silicide fuel comprising a heavier uranium loading but with the same fissile enrichment of 19.5 wt% {sup 235}U. The project has focused on fuel designs where burnable absorbers, in the form of B{sub 4}C, are admixed with uranium silicide in fuel plates so that increases in the control reactivity requirements and peak power density, due to the heavier fuel loading, may be minimized. The authors have developed equilibrium cycle models simulating current full-size aluminide core configurations with 43 {approximately} 45 fuel elements. Adequacy of the overall equilibrium cycle approach has been verified through comparison with recent FNR experience in spent fuel discharge rates and simulation of reactor physics characteristics for two representative cycles. Fuel cycle studies have been performed to compare equilibrium cycle characteristics of silicide fuel designs, including burnable absorbers, with current aluminide fuel. These equilibrium cycle studies have established the feasibility of doubling the fuel element lifetime, with minimal perturbations to the control reactivity requirements and peak power density, by judicious additions of burnable absorbers to silicide fuel. Further study will be required to investigate a more practical silicide fuel design, which incorporates burnable absorbers in side plates of each fuel element rather than uniformly mixes them in fuel plates.

Establishing a Cost Basis for Converting the High Flux Isotope Reactor from High Enriched to Low Enriched Uranium Fuel

International Nuclear Information System (INIS)

Primm, Trent; Guida, Tracey

2010-01-01

Under the auspices of the Global Threat Reduction Initiative Reduced Enrichment for Research and Test Reactors Program, the National Nuclear Security Administration/Department of Energy (NNSA/DOE) has, as a goal, to convert research reactors worldwide from weapons grade to non-weapons grade uranium. The High Flux Isotope Reactor (HFIR) at Oak Ridge National Lab (ORNL) is one of the candidates for conversion of fuel from high enriched uranium (HEU) to low enriched uranium (LEU). A well documented business model, including tasks, costs, and schedules was developed to plan the conversion of HFIR. Using Microsoft Project, a detailed outline of the conversion program was established and consists of LEU fuel design activities, a fresh fuel shipping cask, improvements to the HFIR reactor building, and spent fuel operations. Current-value costs total $76 million dollars, include over 100 subtasks, and will take over 10 years to complete. The model and schedule follows the path of the fuel from receipt from fuel fabricator to delivery to spent fuel storage and illustrates the duration, start, and completion dates of each subtask to be completed. Assumptions that form the basis of the cost estimate have significant impact on cost and schedule.

Progress in development of low-enriched U-Mo dispersion fuels

International Nuclear Information System (INIS)

Hofman, G.L.; Snelgrove, J.L.; Hayes, S.L.; Meyer, M.K.

2002-01-01

Results from post irradiation examinations and analyses of U-Mo/Al dispersion mini plates are presented. Irradiation test RERTR-5 contained mini- fuel plates with fuel loadings of 6 and 8 g U cm -3 . The fuel material consisted of 6, 7 and 10 wt. % Mo-uranium-alloy powders in atomized and machined form. The swelling behavior of the various fuel types is analyzed, indicating athermal swelling of the U-Mo alloy and temperature-dependent swelling owing to U-Mo/Al interdiffusion. (author)

Milling uranium silicide powder for dispersion nuclear fuels

Energy Technology Data Exchange (ETDEWEB)

Vieira, E.; Silva, D.G.; Souza, J.A.B.; Durazzo, M. [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Riella, H.G. [Universidade Federal de Santa Catarina (UFSC), Florianopolis, SC (Brazil)

2009-07-01

Full text: Uranium silicide (U3Si2) is presently considered the best fuel qualified so far in terms of uranium loading and performance. Stability of the U3Si2 fuel with uranium density of 4.8 g/cm3 was confirmed by burnup stability tests performed during the Reduced Enrichment for Research and Test Reactors (RERTR) program. This fuel was chosen to compose the first core of the new Brazilian Multipurpose Research Reactor (RMB), planned to be constructed in the next years. This new reactor will consume bigger quantities of U3Si2 powder, when compared with the small consumption of the IEA-R1 research reactor of IPEN-CNEN/SP, the unique MTR type research reactor operating in the country. At the present time, the milling operation of U3Si2 ingots is made manually. In order to increase the powder production capacity, the manual milling must be replaced by an automated procedure. This paper describes a new milling machine and procedure developed to produce U3Si2 powder with higher efficiency. (author)

Research reactor core conversion from the use of highly enriched uranium to the use of low enriched uranium fuels guidebook

International Nuclear Information System (INIS)

1980-08-01

In view of the proliferation concerns caused by the use of highly enriched uranium (HEU) and in anticipation that the supply of HEU to research and test reactors will be more restricted in the future, this document has been prepared to assist reactor operators in determining whether conversion to the use of low enriched uranium (LEU) fuel designs is technically feasible for their specific reactor, and to assist in making a smooth transition to the use of LEU fuel designs where appropriate

Criticality safety of storage barrels for enriched uranium fresh fuel at the RB research reactor

International Nuclear Information System (INIS)

Pesic, M. P.

1997-01-01

Study on criticality safety of fresh low and high enriched uranium (LEU and HEU) fuel elements in the storage/transport barrels at the RB research reactor is carried out by using the well-known MCNP computer code. It is shown that studied arrays of tightly closed fuel barrels, each entirely loaded with 100 fresh (HEU or LEU) fuel slugs, are far away from criticality, even in cases of an unexpected flooding by light water.(author)

Informal presentations by fuel fabricators and others [contributed by A. Nishiyama, Nuclear Fuel Industries, Ltd.

International Nuclear Information System (INIS)

Nishiyama, A.

1993-01-01

This paper contains a brief summary of activities in the field of research reactor fuel fabrication in Nuclear Fuel Industries Sumitomo and Furukawa Industries. Since 1956 2 million dollars were spent for development of nuclear fuels and plant facilities including complete manufacturing and testing capabilities. Now this company is the only fuel supplier for the research reactors in Japan. The fabrication process starts with the melting, alloying, and casting of U-Al. The uranium billets are prepared by foreign fabricators. The uranium content varies from 13 to 22 wt % according to the purchaser's specifications. In making fuel plates, the picture frame method is applied. In this case, the original procedure is sufficiently effective in avoiding dogboning. The plates are finished by hot and cold roll milling and inspected dimensionally, metallurgically, and mechanically, and at the same time the blister test and X-ray radiographic tests are performed. Fuel elements are assembled by rolling flat or curved plates into side plate grooves and end-fit welding. Finished elements are tested dimensionally and hydraulically. Nominal losses during operation are less than 1% of the uranium metal. Our present capacity licensed by the Japanese Government is approximately 950 fuel elements a year. About 35 employees including engineers are engaged in development and manufacturing of fuels. Owing to the small limited demand of the research reactor fuels in Japan during the past 20 years (mostly in last 10 years), we processed only about 350 kg of highly enriched uranium and supplied approximately 1000 fuel elements to JAERI, Kyoto University, and others, and we have been suffering red-ink balance of budget every year. Some of trials in development are briefly discussed. In case of UO 2 -Al metal fuel plates, the vibratory compacting method was very popular among many researchers about 10 years ago. A lot of time and money was spent to study the economic fabrication process of

Uranium dioxide and beryllium oxide enhanced thermal conductivity nuclear fuel development

International Nuclear Information System (INIS)

Andrade, Antonio Santos; Ferreira, Ricardo Alberto Neto

2007-01-01

The uranium dioxide is the most used substance as nuclear reactor fuel for presenting many advantages such as: high stability even when it is in contact with water in high temperatures, high fusion point, and high capacity to retain fission products. The conventional fuel is made with ceramic sintered pellets of uranium dioxide stacked inside fuel rods, and presents disadvantages because its low thermal conductivity causes large and dangerous temperature gradients. Besides, the thermal conductivity decreases further as the fuel burns, what limits a pellet operational lifetime. This research developed a new kind of fuel pellets fabricated with uranium dioxide kernels and beryllium oxide filling the empty spaces between them. This fuel has a great advantage because of its higher thermal conductivity in relation to the conventional fuel. Pellets of this kind were produced, and had their thermophysical properties measured by the flash laser method, to compare with the thermal conductivity of the conventional uranium dioxide nuclear fuel. (author) (author)

ZPR-6 assembly 7 high {sup 240}Pu core experiments : a fast reactor core with mixed (Pu,U)-oxide fuel and a centeral high{sup 240}Pu zone.

Energy Technology Data Exchange (ETDEWEB)

Lell, R. M.; Morman, J. A.; Schaefer, R.W.; McKnight, R.D.; Nuclear Engineering Division

2009-02-23

ZPR-6 Assembly 7 (ZPR-6/7) encompasses a series of experiments performed at the ZPR-6 facility at Argonne National Laboratory in 1970 and 1971 as part of the Demonstration Reactor Benchmark Program (Reference 1). Assembly 7 simulated a large sodium-cooled LMFBR with mixed oxide fuel, depleted uranium radial and axial blankets, and a core H/D near unity. ZPR-6/7 was designed to test fast reactor physics data and methods, so configurations in the Assembly 7 program were as simple as possible in terms of geometry and composition. ZPR-6/7 had a very uniform core assembled from small plates of depleted uranium, sodium, iron oxide, U{sub 3}O{sub 8} and Pu-U-Mo alloy loaded into stainless steel drawers. The steel drawers were placed in square stainless steel tubes in the two halves of a split table machine. ZPR-6/7 had a simple, symmetric core unit cell whose neutronic characteristics were dominated by plutonium and {sup 238}U. The core was surrounded by thick radial and axial regions of depleted uranium to simulate radial and axial blankets and to isolate the core from the surrounding room. The ZPR-6/7 program encompassed 139 separate core loadings which include the initial approach to critical and all subsequent core loading changes required to perform specific experiments and measurements. In this context a loading refers to a particular configuration of fueled drawers, radial blanket drawers and experimental equipment (if present) in the matrix of steel tubes. Two principal core configurations were established. The uniform core (Loadings 1-84) had a relatively uniform core composition. The high {sup 240}Pu core (Loadings 85-139) was a variant on the uniform core. The plutonium in the Pu-U-Mo fuel plates in the uniform core contains 11% {sup 240}Pu. In the high {sup 240}Pu core, all Pu-U-Mo plates in the inner core region (central 61 matrix locations per half of the split table machine) were replaced by Pu-U-Mo plates containing 27% {sup 240}Pu in the plutonium

Progress in irradiation performance of experimental uranium - Molybdenum dispersion fuel

International Nuclear Information System (INIS)

Hofman, Gerard L.; Meyer, Mitchell K.

2002-01-01

High-density dispersion fuel experiment, RERTR-4, was removed from the Advanced Test Reactor (ATR) after reaching a peak U-235 burnup of ∼80% and is presently undergoing postirradiation examination at the ANL alpha-gamma hot cells. This test consists of 32 mini fuel plates of which 27 were fabricated with nominally 6 and 8 g cm -3 atomized and machined uranium alloy powders containing 7 wt% and 10 wt% molybdenum. In addition, two miniplates containing solid U-10 wt% Mo foils and three containing 6 g cm -3 U 3 Si 2 are part of the test. The results of the postirradiation examination and analysis of RERTR-4 in conjunction with data from previous tests performed to lower burnup will be presented. (author)

A review of microstructural analysis on U3Si2-Al plate-type fuel

International Nuclear Information System (INIS)

Ti Zhongxin; Guo Yibai

1995-12-01

The microstructure of U 3 Si 2 -Al plate-type fuel, that is the microstructure of fuel particles, compatibility of the fuel particles and Al matrix, fuel particles distribution, dogbone area morphology, clad and meat thickness, bone quality of clad/frame and clad/fuel core, and the effect of these factors on products quality were comprehensively investigated and analyzed by means of optical microscopy (OM), scanning electron microscopy (SEM), X-ray diffraction (XRD), energy dispersive X-ray spectrometry (EDX), image processing technique, etc.. The main results are as following: U-7.7%Si alloy contains two phases: primary U 3 Si 2 and small amount of USi (about 12%), free-uranium was not detected in fuel particles; the dogbone area is the key factor affecting fuel plate quality (1 ref., 16 figs., 4 tabs.)

Study on automatic control of high uranium concentration solvent extraction with pulse sieve-plate column

International Nuclear Information System (INIS)

You Wenzhi; Xing Guangxuan; Long Maoxiong; Zhang Jianmin; Zhou Qin; Chen Fuping; Ye Lingfeng

1998-01-01

The author mainly described the working condition of the automatic control system of high uranium concentration solvent extraction with pulse sieve-plate column on a large scale test. The use of the automatic instrument and meter, automatic control circuit, and the best feedback control point of the solvent extraction processing with pulse sieve-plate column are discussed in detail. The writers point out the success of this experiment on automation, also present some questions that should be cared for the automatic control, instruments and meters in production in the future

Finite element analysis of advanced neutron source fuel plates

International Nuclear Information System (INIS)

Luttrell, C.R.

1995-08-01

The proposed design for the Advanced Neutron Source reactor core consists of closely spaced involute fuel plates. Coolant flows between the plates at high velocities. It is vital that adjacent plates do not come in contact and that the coolant channels between the plates remain open. Several scenarios that could result in problems with the fuel plates are studied. Finite element analyses are performed on fuel plates under pressure from the coolant flowing between the plates at a high velocity, under pressure because of a partial flow blockage in one of the channels, and with different temperature profiles

Fuel cell cooler-humidifier plate

Science.gov (United States)

Vitale, Nicholas G.; Jones, Daniel O.

2000-01-01

A cooler-humidifier plate for use in a proton exchange membrane (PEM) fuel cell stack assembly is provided. The cooler-humidifier plate combines functions of cooling and humidification within the fuel cell stack assembly, thereby providing a more compact structure, simpler manifolding, and reduced reject heat from the fuel cell. Coolant on the cooler side of the plate removes heat generated within the fuel cell assembly. Heat is also removed by the humidifier side of the plate for use in evaporating the humidification water. On the humidifier side of the plate, evaporating water humidifies reactant gas flowing over a moistened wick. After exiting the humidifier side of the plate, humidified reactant gas provides needed moisture to the proton exchange membranes used in the fuel cell stack assembly. The invention also provides a fuel cell plate that maximizes structural support within the fuel cell by ensuring that the ribs that form the boundaries of channels on one side of the plate have ends at locations that substantially correspond to the locations of ribs on the opposite side of the plate.

Fuel cell plates with skewed process channels for uniform distribution of stack compression load

Science.gov (United States)

Granata, Jr., Samuel J.; Woodle, Boyd M.

1989-01-01

An electrochemical fuel cell includes an anode electrode, a cathode electrode, an electrolyte matrix sandwiched between electrodes, and a pair of plates above and below the electrodes. The plate above the electrodes has a lower surface with a first group of process gas flow channels formed thereon and the plate below the electrodes has an upper surface with a second group of process gas flow channels formed thereon. The channels of each group extend generally parallel to one another. The improvement comprises the process gas flow channels on the lower surface of the plate above the anode electrode and the process gas flow channels on the upper surface of the plate below the cathode electrode being skewed in opposite directions such that contact areas of the surfaces of the plates through the electrodes are formed in crisscross arrangements. Also, the plates have at least one groove in areas of the surfaces thereof where the channels are absent for holding process gas and increasing electrochemical activity of the fuel cell. The groove in each plate surface intersects with the process channels therein. Also, the opposite surfaces of a bipolar plate for a fuel cell contain first and second arrangements of process gas flow channels in the respective surfaces which are skewed the same amount in opposite directions relative to the longitudinal centerline of the plate.

Application of the beta particles backscattering technique for determining the thickness of the cladding in nuclear fuels plate

International Nuclear Information System (INIS)

Koshimizu, S.; Ferreira, P.I.; Lima, L.F.C.P. de; Vieira, J.M.; Perez, H.E.B.

1984-01-01

A prototype of an instalation to measure thickness of cladding and core of nuclear fuels plate using the beta particles backscattering technique is constructed. The method and calibration system is described. The thickness measurements of the cladding and core were done in a natural uranium fuel plate developed at IPEN. The reliability of the method is confirmed by the metalographic measures analysis. (E.G.) [pt

Criticality safety evaluation for the Advanced Test Reactor enhanced low enriched uranium fuel elements

Energy Technology Data Exchange (ETDEWEB)

Montierth, Leland M. [Idaho National Lab. (INL), Idaho Falls, ID (United States)

2016-07-19

The Global Threat Reduction Initiative (GTRI) convert program is developing a high uranium density fuel based on a low enriched uranium (LEU) uranium-molybdenum alloy. Testing of prototypic GTRI fuel elements is necessary to demonstrate integrated fuel performance behavior and scale-up of fabrication techniques. GTRI Enhanced LEU Fuel (ELF) elements based on the ATR-Standard Size elements (all plates fueled) are to be fabricated for testing in the Advanced Test Reactor (ATR). While a specific ELF element design will eventually be provided for detailed analyses and in-core testing, this criticality safety evaluation (CSE) is intended to evaluate a hypothetical ELF element design for criticality safety purposes. Existing criticality analyses have analyzed Standard (HEU) ATR elements from which controls have been derived. This CSE documents analysis that determines the reactivity of the hypothetical ELF fuel elements relative to HEU ATR elements and whether the existing HEU ATR element controls bound the ELF element. The initial calculations presented in this CSE analyzed the original ELF design, now referred to as Mod 0.1. In addition, as part of a fuel meat thickness optimization effort for reactor performance, other designs have been evaluated. As of early 2014 the most current conceptual designs are Mk1A and Mk1B, that were previously referred to as conceptual designs Mod 0.10 and Mod 0.11, respectively. Revision 1 evaluates the reactivity of the ATR HEU Mark IV elements for a comparison with the Mark VII elements.

Criticality safety evaluation for the Advanced Test Reactor enhanced low enriched uranium fuel elements

International Nuclear Information System (INIS)

Montierth, Leland M.

2016-01-01

The Global Threat Reduction Initiative (GTRI) convert program is developing a high uranium density fuel based on a low enriched uranium (LEU) uranium-molybdenum alloy. Testing of prototypic GTRI fuel elements is necessary to demonstrate integrated fuel performance behavior and scale-up of fabrication techniques. GTRI Enhanced LEU Fuel (ELF) elements based on the ATR-Standard Size elements (all plates fueled) are to be fabricated for testing in the Advanced Test Reactor (ATR). While a specific ELF element design will eventually be provided for detailed analyses and in-core testing, this criticality safety evaluation (CSE) is intended to evaluate a hypothetical ELF element design for criticality safety purposes. Existing criticality analyses have analyzed Standard (HEU) ATR elements from which controls have been derived. This CSE documents analysis that determines the reactivity of the hypothetical ELF fuel elements relative to HEU ATR elements and whether the existing HEU ATR element controls bound the ELF element. The initial calculations presented in this CSE analyzed the original ELF design, now referred to as Mod 0.1. In addition, as part of a fuel meat thickness optimization effort for reactor performance, other designs have been evaluated. As of early 2014 the most current conceptual designs are Mk1A and Mk1B, that were previously referred to as conceptual designs Mod 0.10 and Mod 0.11, respectively. Revision 1 evaluates the reactivity of the ATR HEU Mark IV elements for a comparison with the Mark VII elements.

Low-Enriched Uranium Fuel Design with Two-Dimensional Grading for the High Flux Isotope Reactor

Energy Technology Data Exchange (ETDEWEB)

Ilas, Germina [ORNL; Primm, Trent [ORNL

2011-05-01

An engineering design study of the conversion of the High Flux Isotope Reactor (HFIR) from high-enriched uranium (HEU) to low-enriched uranium (LEU) fuel is ongoing at Oak Ridge National Laboratory. The computational models developed during fiscal year 2010 to search for an LEU fuel design that would meet the requirements for the conversion and the results obtained with these models are documented and discussed in this report. Estimates of relevant reactor performance parameters for the LEU fuel core are presented and compared with the corresponding data for the currently operating HEU fuel core. The results obtained indicate that the LEU fuel design would maintain the current performance of the HFIR with respect to the neutron flux to the central target region, reflector, and beam tube locations under the assumption that the operating power for the reactor fueled with LEU can be increased from the current value of 85 MW to 100 MW.

Metallic uranium as fuel for fast reactors

International Nuclear Information System (INIS)

Moura Neto, C. de

1988-01-01

This paper presents a first overview of the use of metallic uranium and its alloys as an option for fuel for rapid reactors. Aspects are discussed concerning uranium alloys which present high solubility in the gamma phase. (author)

Dry uranium tetrafluoride process preparation using the uranium hexafluoride reconversion process effluents

International Nuclear Information System (INIS)

Silva Neto, Joao Batista da

2008-01-01

It is a well known fact that the use of uranium tetrafluoride allows flexibility in the production of uranium suicide and uranium oxide fuel. To its obtention there are two conventional routes, the one which reduces uranium from the UF 6 hydrolysis solution with stannous chloride, and the hydro fluorination of a solid uranium dioxide. In this work we are introducing a third and a dry way route, mainly utilized to the recovery of uranium from the liquid effluents generated in the uranium hexafluoride reconversion process, at IPEN/CNEN-SP. Working in the liquid phase, this route comprises the recuperation of ammonium fluoride by NH 4 HF 2 precipitation. Working with the solid residues, the crystallized bifluoride is added to the solid UO 2 , which comes from the U mini plates recovery, also to its conversion in a solid state reaction, to obtain UF 4 . That returns to the process of metallic uranium production unity to the U 3 Si 2 obtention. This fuel is considered in IPEN CNEN/SP as the high density fuel phase for IEA-R1m reactor, which will replace the former low density U 3 Si 2 -Al fuel. (author)

ZPR-3 Assembly 11: A cylindrical sssembly of highly enriched uranium and depleted uranium with an average 235U enrichment of 12 atom % and a depleted uranium reflector

International Nuclear Information System (INIS)

Lell, R.M.; McKnight, R.D.; Tsiboulia, A.; Rozhikhin, Y.

2010-01-01

Specificationsa and has historically been used as a data validation benchmark assembly. Loading of ZPR-3 Assembly 11 began in early January 1958, and the Assembly 11 program ended in late January 1958. The core consisted of highly enriched uranium (HEU) plates and depleted uranium plates loaded into stainless steel drawers, which were inserted into the central square stainless steel tubes of a 31 x 31 matrix on a split table machine. The core unit cell consisted of two columns of 0.125 in.-wide (3.175 mm) HEU plates, six columns of 0.125 in.-wide (3.175 mm) depleted uranium plates and one column of 1.0 in.-wide (25.4 mm) depleted uranium plates. The length of each column was 10 in. (254.0 mm) in each half of the core. The axial blanket consisted of 12 in. (304.8 mm) of depleted uranium behind the core. The thickness of the depleted uranium radial blanket was approximately 14 in. (355.6 mm), and the length of the radial blanket in each half of the matrix was 22 in. (558.8 mm). The assembly geometry approximated a right circular cylinder as closely as the square matrix tubes allowed. According to the logbook and loading records for ZPR-3/11, the reference critical configuration was loading 10 which was critical on January 21, 1958. Subsequent loadings were very similar but less clean for criticality because there were modifications made to accommodate reactor physics measurements other than criticality. Accordingly, ZPR-3/11 loading 10 was selected as the only configuration for this benchmark. As documented below, it was determined to be acceptable as a criticality safety benchmark experiment. A very accurate transformation to a simplified model is needed to make any ZPR assembly a practical criticality-safety benchmark. There is simply too much geometric detail in an exact (as-built) model of a ZPR assembly, even a clean core such as ZPR-3/11 loading 10. The transformation must reduce the detail to a practical level without masking any of the important features of the critical

High U-density nuclear fuel development with application of centrifugal atomization technology

International Nuclear Information System (INIS)

Kim, Chang Kyu; Kim, Ki Hwan; Lee, Don Bae

1997-01-01

In order to simplify the preparation process and improve the properties of uranium silicide fuels prepared by mechanical comminution, a fuel fabrication process applying rotating-disk centrifugal atomization technology was invented in KAERI in 1989. The major characteristic of atomized U 3 Si and U 3 Si 2 powders have been examined. The out-pile properties, including the thermal compatibility between atomized particle and aluminum matrix in uranium silicide dispersion fuels, have generally showed a superiority to the comminuted fuels. Moreover, the RERTR (reduced enrichment for research and test reactors) program, which recently begins to develop very-high-density uranium alloy fuels, including U-Mo fuels, requires the centrifugal atomization process to overcome the contaminations of impurities and the difficulties of the comminution process. In addition, a cooperation with ANL in the U.S. has been performed to develop high-density fuels with an application of atomization technology since December 1996. If the microplate and miniplate irradiation tests of atomized fuels, which have been performed with ANL, demonstrated the stability and improvement of in-reactor behaviors, nuclear fuel fabrication technology by centrifugal atomization could be most-promising to the production method of very-high-uranium-loading fuels. (author). 22 refs., 2 tabs., 12 figs

TRIGA low enrichment fuel

International Nuclear Information System (INIS)

Gietzen, A.

1993-01-01

Sixty TRIGA reactors have been sold and the earliest of these are now passing twenty years of operation. All of these reactors use the uranium zirconium hydride fuel (UZrH) which provides certain unique advantages arising out of its large prompt negative temperature coefficient, very low fission product release, and high temperature capability. Eleven of these Sixty reactors are conversions from plate fuel to TRIGA fuel which were made as a result of these advantages. With only a few exceptions, TRIGA reactors have always used low-enriched uranium (LEU) fuel with an enrichment of 19.9%. The exceptions have either been converted from the standard low-enriched fuel to the 70% enriched FLIP fuel in order to achieve extended lifetime, or are higher powered reactors which were designed for long life using 93%-enriched uranium during the time when the use and export of highly enriched uranium (HEU) was not restricted. The advent of international policies focusing attention on nonproliferation and safeguards made the HEU fuels obsolete. General Atomic immediately undertook a development effort (nearly two years ago) in order to be in a position to comply with these policies for all future export sales and also to provide a low-enriched alternative to fully enriched plate-type fuels. This important work was subsequently partially supported by the U.S. Department of Energy. The laboratory and production tests have shown that higher uranium densities can be achieved to compensate for reducing the enrichment to 20%, and that the fuels maintain the characteristics of the very thoroughly proven standard TRIGA fuels. In May of 1978, General Atomic announced that these fuels were available for TRIGA reactors and for plate-type reactors with power levels up to 15 MW with General Atomic's standard commercial warranty

TRIGA low enrichment fuel

International Nuclear Information System (INIS)

Gietzen, A.

1993-01-01

Sixty TRIGA reactors have been sold and the earliest of these are now passing twenty years of operation. All of these reactors use the uranium-zirconium hydride fuel (UZrH) which provides certain unique advantages arising out of its large prompt negative temperature coefficient, very low fission product release, and high temperature capability. Eleven of these Sixty reactors are conversions from plate fuel to TRIGA fuel which were made as a result of these advantages. With only a few exceptions, TRIGA reactors have always used low-enriched-uranium (LEU) fuel with an enrichment of 19.9%. The exceptions have either been converted from the standard low-enriched fuel to the 70% enriched FLIP fuel in order to achieve extended lifetime, or are higher powered reactors which were designed for long life using 93%-enriched uranium during the time when the use and export of highly enriched uranium (HEU) was not restricted. The advent of international policies focusing attention on nonproliferation and safeguards made the HEU fuels obsolete. General Atomic immediately undertook a development effort (nearly two years ago) in order to be in a position to comply with these policies for all future export sales and also to provide a low-enriched alternative to fully enriched plate-type fuels. This important work was subsequently partially supported by the U.S. Department of Energy. The laboratory and production tests have shown that higher uranium densities can be achieved to compensate for reducing the enrichment to 20%, and that the fuels maintain the characteristics of the very thoroughly proven standard TRIGA fuels. In May of 1978, General Atomic announced that these fuels were available for TRIGA reactors and for plate-type reactors with power levels up to 15 MW with GA's standard commercial warranty

Transport of high enriched uranium fresh fuel from Yugoslavia to the Russian federation

OpenAIRE

Pešić Milan P.; Šotić Obrad; Hopwood William H.Jr

2002-01-01

This paper presents the relevant data related to the recent shipment (August 2002) of fresh highly enriched uranium fuel elements from Yugoslavia back to the Russian Federation for uranium down blending. In this way, Yugoslavia gave its contribution to the Reduced Enrichment for Research and Test Reactors (RERTR) Program and to the world's joint efforts to prevent possible terrorist actions against nuclear material potentially usable for the production of nuclear weapons.

Coating Thickness Measurement of the Simulated TRISO-Coated Fuel Particles using an Image Plate and a High Resolution Scanner

International Nuclear Information System (INIS)

Kim, Woong Ki; Kim, Yeon Ku; Jeong, Kyung Chai; Lee, Young Woo; Kim, Bong Goo; Eom, Sung Ho; Kim, Young Min; Yeo, Sung Hwan; Cho, Moon Sung

2014-01-01

In this study, the thickness of the coating layers of 196 coated particles was measured using an Image Plate detector, high resolution scanner and digital image processing techniques. The experimental results are as follows. - An X-ray image was acquired for 196 simulated TRISO-coated fuel particles with ZrO 2 kernel using an Image Plate with high resolution in a reduced amount of time. - We could observe clear boundaries between coating layers for 196 particles. - The geometric distortion error was compensated for the calculation. - The coating thickness of the TRISO-coated fuel particles can be nondestructively measured using X-ray radiography and digital image processing technology. - We can increase the number of TRISO-coated particles to be inspected by increasing the number of Image Plate detectors. A TRISO-coated fuel particle for an HTGR (high temperature gas-cooled reactor) is composed of a nuclear fuel kernel and outer coating layers. The coating layers consist of buffer PyC (pyrolytic carbon), inner PyC (I-PyC), SiC, and outer PyC (O-PyC) layer. The coating thickness is measured to evaluate the soundness of the coating layers. X-ray radiography is one of the nondestructive alternatives for measuring the coating thickness without generating a radioactive waste. Several billion particles are subject to be loaded in a reactor. A lot of sample particles should be tested as much as possible. The acquired X-ray images for the measurement of coating thickness have included a small number of particles because of the restricted resolution and size of the X-ray detector. We tried to test many particles for an X-ray exposure to reduce the measurement time. In this experiment, an X-ray image was acquired for 196 simulated TRISO-coated fuel particles using an image plate and high resolution scanner with a pixel size of 25Χ25 μm 2 . The coating thickness for the particles could be measured on the image

Destruction of plutonium using non-uranium fuels in pressurized water reactor peripheral assemblies

International Nuclear Information System (INIS)

Chodak, P. III

1996-05-01

This thesis examines and confirms the feasibility of using non-uranium fuel in a pressurized water reactor (PWR) radial blanket to eliminate plutonium of both weapons and civilian origin. In the equilibrium cycle, the periphery of the PWR is loaded with alternating fresh and once burned non-uranium fuel assemblies, with the interior of the core comprised of conventional three batch UO 2 assemblies. Plutonium throughput is such that there is no net plutonium production: production in the interior is offset by destruction in the periphery. Using this approach a 50 MT WGPu inventory could be eliminated in approximately 400 reactor years of operation. Assuming all other existing constraints were removed, the 72 operating US PWRs could disposition 50 MT of WGPu in 5.6 years. Use of a low fissile loading plutonium-erbium inert-oxide-matrix composition in the peripheral assemblies essentially destroys 100% of the 239 Pu and ≥90% total Pu over two 18 month fuel cycles. Core radial power peaking, reactivity vs EFPD profiles and core average reactivity coefficients were found to be comparable to standard PWR values. Hence, minimal impact on reload licensing is anticipated. Examination of potential candidate fuel matrices based on the existing experience base and thermo-physical properties resulted in the recommendation of three inert fuel matrix compositions for further study: zirconia, alumina and TRISO particle fuels. Objective metrics for quantifying the inherent proliferation resistance of plutonium host waste and fuel forms are proposed and were applied to compare the proposed spent WGPu non-uranium fuel to spent WGPu MOX fuels and WGPu borosilicate glass logs. The elimination disposition option spent non-uranium fuel product was found to present significantly greater barriers to proliferation than other plutonium disposal products

Destruction of plutonium using non-uranium fuels in pressurized water reactor peripheral assemblies

Energy Technology Data Exchange (ETDEWEB)

Chodak, III, Paul [Massachusetts Inst. of Technology (MIT), Cambridge, MA (United States)

1996-05-01

This thesis examines and confirms the feasibility of using non-uranium fuel in a pressurized water reactor (PWR) radial blanket to eliminate plutonium of both weapons and civilian origin. In the equilibrium cycle, the periphery of the PWR is loaded with alternating fresh and once burned non-uranium fuel assemblies, with the interior of the core comprised of conventional three batch UO₂ assemblies. Plutonium throughput is such that there is no net plutonium production: production in the interior is offset by destruction in the periphery. Using this approach a 50 MT WGPu inventory could be eliminated in approximately 400 reactor years of operation. Assuming all other existing constraints were removed, the 72 operating US PWRs could disposition 50 MT of WGPu in 5.6 years. Use of a low fissile loading plutonium-erbium inert-oxide-matrix composition in the peripheral assemblies essentially destroys 100% of the ²³⁹Pu and ≥90% {sub total}Pu over two 18 month fuel cycles. Core radial power peaking, reactivity vs EFPD profiles and core average reactivity coefficients were found to be comparable to standard PWR values. Hence, minimal impact on reload licensing is anticipated. Examination of potential candidate fuel matrices based on the existing experience base and thermo-physical properties resulted in the recommendation of three inert fuel matrix compositions for further study: zirconia, alumina and TRISO particle fuels. Objective metrics for quantifying the inherent proliferation resistance of plutonium host waste and fuel forms are proposed and were applied to compare the proposed spent WGPu non-uranium fuel to spent WGPu MOX fuels and WGPu borosilicate glass logs. The elimination disposition option spent non-uranium fuel product was found to present significantly greater barriers to proliferation than other plutonium disposal products.

ZPR-3 Assembly 11 : A cylindrical sssembly of highly enriched uranium and depleted uranium with an average {sup 235}U enrichment of 12 atom % and a depleted uranium reflector.

Energy Technology Data Exchange (ETDEWEB)

Lell, R. M.; McKnight, R. D.; Tsiboulia, A.; Rozhikhin, Y.; National Security; Inst. of Physics and Power Engineering

2010-09-30

Working Group (CSEWG) Benchmark Specificationsa and has historically been used as a data validation benchmark assembly. Loading of ZPR-3 Assembly 11 began in early January 1958, and the Assembly 11 program ended in late January 1958. The core consisted of highly enriched uranium (HEU) plates and depleted uranium plates loaded into stainless steel drawers, which were inserted into the central square stainless steel tubes of a 31 x 31 matrix on a split table machine. The core unit cell consisted of two columns of 0.125 in.-wide (3.175 mm) HEU plates, six columns of 0.125 in.-wide (3.175 mm) depleted uranium plates and one column of 1.0 in.-wide (25.4 mm) depleted uranium plates. The length of each column was 10 in. (254.0 mm) in each half of the core. The axial blanket consisted of 12 in. (304.8 mm) of depleted uranium behind the core. The thickness of the depleted uranium radial blanket was approximately 14 in. (355.6 mm), and the length of the radial blanket in each half of the matrix was 22 in. (558.8 mm). The assembly geometry approximated a right circular cylinder as closely as the square matrix tubes allowed. According to the logbook and loading records for ZPR-3/11, the reference critical configuration was loading 10 which was critical on January 21, 1958. Subsequent loadings were very similar but less clean for criticality because there were modifications made to accommodate reactor physics measurements other than criticality. Accordingly, ZPR-3/11 loading 10 was selected as the only configuration for this benchmark. As documented below, it was determined to be acceptable as a criticality safety benchmark experiment. A very accurate transformation to a simplified model is needed to make any ZPR assembly a practical criticality-safety benchmark. There is simply too much geometric detail in an exact (as-built) model of a ZPR assembly, even a clean core such as ZPR-3/11 loading 10. The transformation must reduce the detail to a practical level without masking any of

Flow induced deformation and collapse of a thin rectangular plate with application to the Engineering Test Reactor nuclear fuel elements

International Nuclear Information System (INIS)

Davis, C.D.

1981-01-01

This work examines a single flat fuel plate bounded by two channels and determines static plate deflections, resultant forces and bending stresses due to pressure differential and hydrodynamic loadings. The classical then reactangular plate equations are used to model the fuel plate. These equations contain as an input the hydrodynamic loading function for modeling the fluid-structural interaction. Two models of the channel flow are developed. One assumes the accelerating potential core flow is laminar with developing two-dimensional laminar boundary layers being formed on the channel walls. The Schlichting entry length solution for developing laminar flow is found to be valid the entire length of the channel. The second model assumes the core flow is fully-developed turbulent the entire length of the channel. Hydrodynamic loading functions are developed for both flow models containing parameters for fluid density, fluid velocity, Reynolds number and channel and plate dimensions. Hence the effects of each parameter can be examined independently. A criterion is developed for predicting ETR fuel plate collapse at high channel flow velocities, 1067 cm/s (420 in/sec) (R/sub e/ = 60,000). The criterion predicts that in order to prevent ETR plate collapse the inlet velocities between channels must not differ by more than 2%

Comparison of the Environment, Health, And Safety Characteristics of Advanced Thorium- Uranium and Uranium-Plutonium Fuel Cycles

Science.gov (United States)

Ault, Timothy M.

The environment, health, and safety properties of thorium-uranium-based (''thorium'') fuel cycles are estimated and compared to those of analogous uranium-plutonium-based (''uranium'') fuel cycle options. A structured assessment methodology for assessing and comparing fuel cycle is refined and applied to several reference fuel cycle options. Resource recovery as a measure of environmental sustainability for thorium is explored in depth in terms of resource availability, chemical processing requirements, and radiological impacts. A review of available experience and recent practices indicates that near-term thorium recovery will occur as a by-product of mining for other commodities, particularly titanium. The characterization of actively-mined global titanium, uranium, rare earth element, and iron deposits reveals that by-product thorium recovery would be sufficient to satisfy even the most intensive nuclear demand for thorium at least six times over. Chemical flowsheet analysis indicates that the consumption of strong acids and bases associated with thorium resource recovery is 3-4 times larger than for uranium recovery, with the comparison of other chemical types being less distinct. Radiologically, thorium recovery imparts about one order of magnitude larger of a collective occupational dose than uranium recovery. Moving to the entire fuel cycle, four fuel cycle options are compared: a limited-recycle (''modified-open'') uranium fuel cycle, a modified-open thorium fuel cycle, a full-recycle (''closed'') uranium fuel cycle, and a closed thorium fuel cycle. A combination of existing data and calculations using SCALE are used to develop material balances for the four fuel cycle options. The fuel cycle options are compared on the bases of resource sustainability, waste management (both low- and high-level waste, including used nuclear fuel), and occupational radiological impacts. At steady-state, occupational doses somewhat favor the closed thorium option while low

Repository emplacement costs for Al-clad high enriched uranium spent fuel

International Nuclear Information System (INIS)

McDonell, W.R.; Parks, P.B.

1994-01-01

A range of strategies for treatment and packaging of Al-clad high-enriched uranium (HEU) spent fuels to prevent or delay the onset of criticality in a geologic repository was evaluated in terms of the number of canisters produced and associated repository costs incurred. The results indicated that strategies in which neutron poisons were added to consolidated forms of the U-Al alloy fuel generally produced the lowest number of canisters and associated repository costs. Chemical processing whereby the HEU was removed from the waste form was also a low cost option. The repository costs generally increased for isotopic dilution strategies, because of the substantial depleted uranium added. Chemical dissolution strategies without HEU removal were also penalized because of the inert constituents in the final waste glass form. Avoiding repository criticality by limiting the fissile mass content of each canister incurred the highest repository costs

Transport of high enriched uranium fresh fuel from Yugoslavia to the Russian federation

Directory of Open Access Journals (Sweden)

Pešić Milan P.

2002-01-01

Full Text Available This paper presents the relevant data related to the recent shipment (August 2002 of fresh highly enriched uranium fuel elements from Yugoslavia back to the Russian Federation for uranium down blending. In this way, Yugoslavia gave its contribution to the Reduced Enrichment for Research and Test Reactors (RERTR Program and to the world's joint efforts to prevent possible terrorist actions against nuclear material potentially usable for the production of nuclear weapons.

Progress in the development of uranium silicide (U3Si2) fuel at BATAN

International Nuclear Information System (INIS)

Suripto, A.; Soentono, S.

1995-01-01

After successful fabrication of two full-size prototype fuel elements containing ∼3.0 gU/cm 3 in the form of U 3 Si 2 -Al dispersion now undergoing irradiation in the Reaktor Serba Guna G.A. Siwabessy (RSG-GAS) core since 1990, further development in U 3 Si 2 -A2 dispersion fuel element manufacturing has been pursued, whose progress in discussed in this paper, with a special attention on the use of much higher-loading aimed at obtaining a better understanding on the influence of higher-loading on fuel core and plate manufacturing and quality. At present, high-loading U 3 Si 2 -AI dispersion miniplates are being manufactured for preparing some mini-fuel elements to be test-irradiated in the new MTR in-pile loop of the RSG-GAS. (author)

Summary report on fuel development and miniplate fabrication for the RERTR Program, 1978 to 1990

Energy Technology Data Exchange (ETDEWEB)

Wiencek, T.C. [Argonne National Lab., IL (United States). Energy Technology Div.

1995-08-01

This report summarizes the efforts of the Fabrication Technology Section at Argonne National Laboratory in the program of Reduced Enrichment Research and Test Reactors (RERTR). The main objective of this program was to reduce the amount of high enriched ({approx}93% {sup 235}U) uranium (HEU) used in nonpower reactors. Conversion from low-density (0.8--1.6 g U/cm{sup 3}) HEU fuel elements to highly loaded (up to 7 g U/cm{sup 3}) low-enrichment (<20% {sup 235}U) uranium (LEU) fuel elements allows the same reactor power levels, core designs and sizes to be retained while greatly reducing the possibility of illicit diversion of HEU nuclear fuel. This document is intended as an overview of the period 1978--1990, during which the Section supported this project by fabricating mainly powder metallurgy uranium-silicide dispersion fuel plates. Most of the subjects covered in detail are fabrication-related studies of uranium silicide fuels and fuel plate properties. Some data are included for out-of-pile experiments such as corrosion and compatibility tests. Also briefly covered are most other aspects of the RERTR program such as irradiation tests, full-core demonstrations, and technology transfer. References included are for further information on most aspects of the entire program. A significant portion of the report is devoted to data that were never published in their entirety. The appendices contain a list of previous RERTR reports, ANL fabrication procedures, calculations for phases present in two-phase fuels, chemical analysis of fuels, miniplate characteristics, and a summary of bonding runs made by hot isostatic pressing.

Summary report on fuel development and miniplate fabrication for the RERTR Program, 1978 to 1990

International Nuclear Information System (INIS)

Wiencek, T.C.

1995-08-01

This report summarizes the efforts of the Fabrication Technology Section at Argonne National Laboratory in the program of Reduced Enrichment Research and Test Reactors (RERTR). The main objective of this program was to reduce the amount of high enriched (∼93% 235 U) uranium (HEU) used in nonpower reactors. Conversion from low-density (0.8--1.6 g U/cm 3 ) HEU fuel elements to highly loaded (up to 7 g U/cm 3 ) low-enrichment ( 235 U) uranium (LEU) fuel elements allows the same reactor power levels, core designs and sizes to be retained while greatly reducing the possibility of illicit diversion of HEU nuclear fuel. This document is intended as an overview of the period 1978--1990, during which the Section supported this project by fabricating mainly powder metallurgy uranium-silicide dispersion fuel plates. Most of the subjects covered in detail are fabrication-related studies of uranium silicide fuels and fuel plate properties. Some data are included for out-of-pile experiments such as corrosion and compatibility tests. Also briefly covered are most other aspects of the RERTR program such as irradiation tests, full-core demonstrations, and technology transfer. References included are for further information on most aspects of the entire program. A significant portion of the report is devoted to data that were never published in their entirety. The appendices contain a list of previous RERTR reports, ANL fabrication procedures, calculations for phases present in two-phase fuels, chemical analysis of fuels, miniplate characteristics, and a summary of bonding runs made by hot isostatic pressing

Air Shipment of Highly Enriched Uranium Spent Nuclear Fuel from Romania

Energy Technology Data Exchange (ETDEWEB)

K. J. Allen; I. Bolshinsky; L. L. Biro; M. E. Budu; N. V. Zamfir; M. Dragusin

2010-07-01

Romania safely air shipped 23.7 kilograms of Russian origin highly enriched uranium (HEU) spent nuclear fuel from the VVR S research reactor at Magurele, Romania, to the Russian Federation in June 2009. This was the world’s first air shipment of spent nuclear fuel transported in a Type B(U) cask under existing international laws without special exceptions for the air transport licenses. This shipment was coordinated by the Russian Research Reactor Fuel Return Program (RRRFR), part of the U.S. Department of Energy Global Threat Reduction Initiative (GTRI), in cooperation with the Romania National Commission for Nuclear Activities Control (CNCAN), the Horia Hulubei National Institute of Physics and Nuclear Engineering (IFIN-HH), and the Russian Federation State Corporation Rosatom. The shipment was transported by truck to and from the respective commercial airports in Romania and the Russian Federation and stored at a secure nuclear facility in Russia where it will be converted into low enriched uranium. With this shipment, Romania became the 3rd country under the RRRFR program and the 14th country under the GTRI program to remove all HEU. This paper describes the work, equipment, and approvals that were required to complete this spent fuel air shipment.

Air Shipment of Highly Enriched Uranium Spent Nuclear Fuel from Romania

International Nuclear Information System (INIS)

Allen, K.J.; Bolshinsky, I.; Biro, L.L.; Budu, M.E.; Zamfir, N.V.; Dragusin, M.

2010-01-01

Romania safely air shipped 23.7 kilograms of Russian-origin highly enriched uranium (HEU) spent nuclear fuel from the VVR-S research reactor at Magurele, Romania, to the Russian Federation in June 2009. This was the world's first air shipment of spent nuclear fuel transported in a Type B(U) cask under existing international laws without special exceptions for the air transport licenses. This shipment was coordinated by the Russian Research Reactor Fuel Return Program (RRRFR), part of the U.S. Department of Energy Global Threat Reduction Initiative (GTRI), in cooperation with the Romania National Commission for Nuclear Activities Control (CNCAN), the Horia Hulubei National Institute of Physics and Nuclear Engineering (IFIN-HH), and the Russian Federation State Corporation Rosatom. The shipment was transported by truck to and from the respective commercial airports in Romania and the Russian Federation and stored at a secure nuclear facility in Russia where it will be converted into low enriched uranium. With this shipment, Romania became the 3. country under the RRRFR program and the 14. country under the GTRI program to remove all HEU. This paper describes the work, equipment, and approvals that were required to complete this spent fuel air shipment. (authors)

Adapting the deep burn in-core fuel management strategy for the gas turbine - modular helium reactor to a uranium-thorium fuel

International Nuclear Information System (INIS)

Talamo, Alberto; Gudowski, Waclaw

2005-01-01

In 1966, Philadelphia Electric has put into operation the Peach Bottom I nuclear reactor, it was the first high temperature gas reactor (HTGR); the pioneering of the helium-cooled and graphite-moderated power reactors continued with the Fort St. Vrain and THTR reactors, which operated until 1989. The experience on HTGRs lead General Atomics to design the gas turbine - modular helium reactor (GT-MHR), which adapts the previous HTGRs to the generation IV of nuclear reactors. One of the major benefits of the GT-MHR is the ability to work on the most different types of fuels: light water reactors waste, military plutonium, MOX and thorium. In this work, we focused on the last type of fuel and we propose a mixture of 40% thorium and 60% uranium. In a uranium-thorium fuel, three fissile isotopes mainly sustain the criticality of the reactor: 235 U, which represents the 20% of the fresh uranium, 233 U, which is produced by the transmutation of fertile 232 Th, and 239 Pu, which is produced by the transmutation of fertile 238 U. In order to compensate the depletion of 235 U with the breeding of 233 U and 239 Pu, the quantity of fertile nuclides must be much larger than that one of 235 U because of the small capture cross-section of the fertile nuclides, in the thermal neutron energy range, compared to that one of 235 U. At the same time, the amount of 235 U must be large enough to set the criticality condition of the reactor. The simultaneous satisfaction of the two above constrains induces the necessity to load the reactor with a huge mass of fuel; that is accomplished by equipping the fuel pins with the JAERI TRISO particles. We start the operation of the reactor with loading fresh fuel into all the three rings of the GT-MHR and after 810 days we initiate a refueling and shuffling schedule that, in 9 irradiation periods, approaches the equilibrium of the fuel composition. The analysis of the k eff and mass evolution, reaction rates, neutron flux and spectrum at the

Remote Handling Devices for Disposition of Enriched Uranium Reactor Fuel Using Melt-Dilute Process

International Nuclear Information System (INIS)

Heckendorn, F.M.

2001-01-01

Remote handling equipment is required to achieve the processing of highly radioactive, post reactor, fuel for the melt-dilute process, which will convert high enrichment uranium fuel elements into lower enrichment forms for subsequent disposal. The melt-dilute process combines highly radioactive enriched uranium fuel elements with deleted uranium and aluminum for inductive melting and inductive stirring steps that produce a stable aluminum/uranium ingot of low enrichment

Fast critical assembly safeguards: NDA methods for highly enriched uranium. Summary report, October 1978-September 1979

International Nuclear Information System (INIS)

Bellinger, F.O.; Winslow, G.H.

1980-12-01

Nondestructive assay (NDA) methods, principally passive gamma measurements and active neutron interrogation, have been studied for their safeguards effectiveness and programmatic impact as tools for making inventories of highly enriched uranium fast critical assembly fuel plates. It was concluded that no NDA method is the sole answer to the safeguards problem, that each of those emphasized here has its place in an integrated safeguards system, and that each has minimum facility impact. It was found that the 185-keV area, as determined with a NaI detector, was independent of highly-enriched uranium (HEU) plate irradiation history, though the random neutron driver methods used here did not permit accurate assay of irradiated plates. Containment procedures most effective for accurate assaying were considered, and a particular geometry is recommended for active interrogation by a random driver. A model, pertinent to that geometry, which relates the effects of multiplication and self-absorption, is described. Probabilities of failing to detect that plates are missing are examined

A study of HANARO core conversion using high density U-Mo fuel

International Nuclear Information System (INIS)

Lee, K.H.; Lee, C.S.; Lee, B.C.; Park, S.J.; Kim, H.; Kim, C.K.

2002-01-01

Currently, HANARO is using 3.15gU/cc U3Si/Al as a driver fuel. HANARO has seven vertical irradiation holes in the core region. Three of them including a central trap are located in the inner region of the core and mainly being used for material irradiation tests. Four of them are located in the reflector tank but cooled by primary coolant. They are used for fuel irradiation tests or radioisotope development tests. For minimum core modification using high density U-Mo fuels, no dimension change is assumed in the current fuel rods and the cladding thickness remains the same in this study. The high density U-Mo fuel will have up to about twice the linear uranium loading of a current HANARO driver fuel. Using this high density fuel 8 fuel sites can be replaced with irradiation sites. Three kinds of conceptual cores are considered using 5 gU/cc U-7Mo/Al and 16 gU/cc U-7Mo. The increase of the linear heat generation rate due to the decrease of total fuel length can be overcome by more uniform radial and axial power distribution using different uranium densities and different fuel meat diameters are introduced into those cores. The new core has 4.54 times larger surface-to-volume ratio than the reference core. The core uranium loading, linear heat generation rate, excess reactivity, and control rod worth as well as the neutron spectra are analysed for each core. (author)

Thermal-hydraulic analysis under partial loss of flow accident hypothesis of a plate-type fuel surrounded by two water channels using RELAP5 code

OpenAIRE

Itamar Iliuk; José Manoel Balthazar; Ângelo Marcelo Tusset; José Roberto Castilho Piqueira

2016-01-01

Thermal-hydraulic analysis of plate-type fuel has great importance to the establishment of safety criteria, also to the licensing of the future nuclear reactor with the objective of propelling the Brazilian nuclear submarine. In this work, an analysis of a single plate-type fuel surrounding by two water channels was performed using the RELAP5 thermal-hydraulic code. To realize the simulations, a plate-type fuel with the meat of uranium dioxide sandwiched between two Zircaloy-4 plates was prop...

Irradiation of novel MTR fuel plates in BR2

International Nuclear Information System (INIS)

Verboomen, B.; Aoust, Th.; Beeckmans De Westmeerbeeck, A.; De Raedt, Ch.

2000-01-01

Since the end of 1999, novel MTR fuel plates with very high-density meat are being irradiated in BR2. The purpose of the irradiation is to investigate the behaviour of these fuel plates under very severe reactor operation conditions. The novel fuel plates are inserted in two standard six-tube BR2 fuel elements in the locations normally occupied by the standard outer fuel plates. The irradiation in BR2 was prepared by carrying out detailed neutron Monte Carlo calculations of the whole BR2 core containing the two experimental fuel elements for various positions in the reactor and for various azimuthal orientations of the fuel elements. Comparing the thus determined fission density levels and azimuthal profiles in the new MTR fuel plates irradiated in the various channels allowed the experimenters to choose the most appropriate BR2 channel and the most appropriate fuel element orientation. (author)

Operation of Nuclear Fuel Based on Reprocessed Uranium for VVER-type Reactors in Competitive Nuclear Fuel Cycles

Energy Technology Data Exchange (ETDEWEB)

Troyanov, V.; Molchanov, V.; Tuzov, A. [TVEL Corporation, 49 Kashirskoe shosse, Moscow 115409 (Russian Federation); Semchenkov, Yu.; Lizorkin, M. [RRC ' Kurchatov Institute' (Russian Federation); Vasilchenko, I.; Lushin, V. [OKB ' Gidropress' (Russian Federation)

2009-06-15

Current nuclear fuel cycle of Russian nuclear power involves reprocessed low-enriched uranium in nuclear fuel production for some NPP units with VVER-type LWR. This paper discusses design and performance characteristics of commercial nuclear fuel based on natural and reprocessed uranium. It presents the review of results of commercial operation of nuclear fuel based on reprocessed uranium on Russian NPPs-unit No.2 of Kola NPP and unit No.2 of Kalinin NPP. The results of calculation and experimental validation of safe fuel operation including necessary isotope composition conformed to regulation requirements and results of pilot fuel operation are also considered. Meeting the customer requirements the possibility of high burn-up achieving was demonstrated. In addition the paper compares the characteristics of nuclear fuel cycles with maximum length based on reprocessed and natural uranium considering relevant 5% enrichment limitation and necessity of {sup 236}U compensation. The expedience of uranium-235 enrichment increasing over 5% is discussed with the aim to implement longer fuel cycles. (authors)

Evolution of fuel plate parameters during deformation in rolling

Energy Technology Data Exchange (ETDEWEB)

Durazzo, M., E-mail: mdurazzo@ipen.br [Nuclear and Energy Research Institute – IPEN/CNEN-SP, São Paulo (Brazil); Vieira, E.; Urano de Carvalho, E.F. [Nuclear and Energy Research Institute – IPEN/CNEN-SP, São Paulo (Brazil); Riella, H.G. [Nuclear and Energy Research Institute – IPEN/CNEN-SP, São Paulo (Brazil); Chemical Engineering Department, Santa Catarina Federal University, Florianópolis (Brazil)

2017-07-15

The Nuclear and Energy Research Institute – IPEN/CNEN-SP routinely produces the nuclear fuel necessary for operating its research reactor, IEA-R1. This fuel consists of fuel plates containing U{sub 3}Si{sub 2}-Al composites as the meat, which are fabricated by rolling. The rolling process currently deployed was developed based on information obtained from literature, which was used as a premise for defining the current manufacturing procedures, according to a methodology with an essentially empirical character. Despite the current rolling process being perfectly stable and highly reproducible, it is not well characterized and is therefore not fully known. The objective of this work is to characterize the rolling process for producing dispersion fuel plates. Results regarding the evolution of the main parameters of technological interest, after each rolling pass, are presented. Some defects that originated along the fuel plate deformation during the rolling process were characterized and discussed. The fabrication procedures for manufacturing the fuel plates are also presented. - Highlights: •Evolution of defects when manufacturing dispersion fuel plates. •Aspects of dispersion fuel plates fabrication. •What happen during the manufacturing of dispersion fuel plates? •Clarifying the deformation of fuel plates by rolling.

Laterally Loaded Nail-Plates

DEFF Research Database (Denmark)

Nielsen, Jacob; Rathkjen, Arne

Load-displacement curves from about 200 short-term and laterally loaded nail-plate joints are analysed. The nail-plates are from Gang-Nail Systems, type GNA 20 S. The test specimens and the measuring systems are described. The tests are divided into 32 different series. The influence of the number...

Fatigue in Welded High-Strength Steel Plate Elements under Stochastic Loading

DEFF Research Database (Denmark)

Agerskov, Henning; Petersen, R.I.; Martinez, L. Lopez

1999-01-01

The present project is a part of an investigation on fatigue in offshore structures in high-strength steel. The fatigue life of plate elements with welded attachments is studied. The material used has a yield stress of ~ 810-840 MPa, and high weldability and toughness properties. Fatigue test...... series with constant amplitude loading and with various types of stochastic loading have been carried through on test specimens in high-strength steel, and - for a comparison - on test specimens in conventional offshore structural steel with a yield stress of ~ 400-410 MPa.A comparison between constant...... amplitude and variable amplitude fatigue test results shows shorter fatigue lives in variable amplitude loading than should be expected from the linear fatigue damage accumulation formula. Furthermore, in general longer fatigue lives were obtained for the test specimens in high-strength steel than those...

Separation and Recovery of Uranium Metal from Spent Light Water Reactor Fuel via Electrolytic Reduction and Electrorefining

International Nuclear Information System (INIS)

Herrmann, S.D.; Li, S.X.

2010-01-01

A series of bench-scale experiments was performed in a hot cell at Idaho National Laboratory to demonstrate the separation and recovery of uranium metal from spent light water reactor (LWR) oxide fuel. The experiments involved crushing spent LWR fuel to particulate and separating it from its cladding. Oxide fuel particulate was then converted to metal in a series of six electrolytic reduction runs that were performed in succession with a single salt loading of molten LiCl - 1 wt% Li2O at 650 C. Analysis of salt samples following the series of electrolytic reduction runs identified the diffusion of select fission products from the spent fuel to the molten salt electrolyte. The extents of metal oxide conversion in the post-test fuel were also quantified, including a nominal 99.7% conversion of uranium oxide to metal. Uranium metal was then separated from the reduced LWR fuel in a series of six electrorefining runs that were performed in succession with a single salt loading of molten LiCl-KCl-UCl3 at 500 C. Analysis of salt samples following the series of electrorefining runs identified additional partitioning of fission products into the molten salt electrolyte. Analyses of the separated uranium metal were performed, and its decontamination factors were determined.

Analysis of sweeping heat loads on divertor plate materials

International Nuclear Information System (INIS)

Hassanein, A.

1991-01-01

The heat flux on the divertor plate of a fusion reactor is probably one of the most limiting constraints on its lifetime. The current heat flux profile on the outer divertor plate of a device like ITER is highly peaked with narrow profile. The peak heat flux can be as high as 30--40 MW/m 2 with full width at half maximum (FWHM) is in the order of a few centimeters. Sweeping the separatrix along the divertor plate is one of the options proposed to reduce the thermomechanical effects of this highly peaked narrow profile distribution. The effectiveness of the sweeping process is investigated parametrically for various design values. The optimum sweeping parameters of a particular heat load will depend on the design of the divertor plate as well as on the profile of such a heat load. In general, moving a highly peaked heat load results in substantial reduction of the thermomechanical effects on the divertor plate. 3 refs., 8 figs

Conceptual Process for the Manufacture of Low-Enriched Uranium/Molybdenum Fuel for the High Flux Isotope Reactor

International Nuclear Information System (INIS)

Sease, J.D.; Primm, R.T. III; Miller, J.H.

2007-01-01

bounds of known technology and are adaptable to the high-volume production required to process ∼ 2.5 to 4 tons of U/Mo and produce ∼16,000 flat plates for U.S. reactors annually (∼10,000 of which are needed for HFIR operations). The reference flow sheet is not intended to necessarily represent the best or the most economical way to manufacture a LEU foil fuel for HFIR but simply represents a 'snapshot' in time of technology and is intended to identify the process steps that will likely be required to manufacture a foil fuel. Changes in some of the process steps selected for the reference flow sheet are inevitable; however, no one step or series of steps dominates the overall flow sheet requirements. A result of conceptualizing a reference flow sheet was the identification of the greater number of steps required for a foil process when compared to the dispersion fuel process. Additionally, in most of the foil processing steps, bare uranium must be handled, increasing the complexity of these processing areas relative to current operations. Based on a likely total cost of a few hundred million dollars for a new facility, it is apparent that line item funding will be necessary and could take as much as 8 to 10 years to complete. The infrastructure cost could exceed $100M

Conceptual Process for the Manufacture of Low-Enriched Uranium/Molybdenum Fuel for the High Flux Isotope Reactor

Energy Technology Data Exchange (ETDEWEB)

Sease, J.D.; Primm, R.T. III; Miller, J.H.

2007-09-30

within the bounds of known technology and are adaptable to the high-volume production required to process {approx} 2.5 to 4 tons of U/Mo and produce {approx}16,000 flat plates for U.S. reactors annually ({approx}10,000 of which are needed for HFIR operations). The reference flow sheet is not intended to necessarily represent the best or the most economical way to manufacture a LEU foil fuel for HFIR but simply represents a 'snapshot' in time of technology and is intended to identify the process steps that will likely be required to manufacture a foil fuel. Changes in some of the process steps selected for the reference flow sheet are inevitable; however, no one step or series of steps dominates the overall flow sheet requirements. A result of conceptualizing a reference flow sheet was the identification of the greater number of steps required for a foil process when compared to the dispersion fuel process. Additionally, in most of the foil processing steps, bare uranium must be handled, increasing the complexity of these processing areas relative to current operations. Based on a likely total cost of a few hundred million dollars for a new facility, it is apparent that line item funding will be necessary and could take as much as 8 to 10 years to complete. The infrastructure cost could exceed $100M.

Study of ion plating parameters, coating structure, and corrosion protection for aluminum coatings on uranium

International Nuclear Information System (INIS)

Egert, C.M.; Scott, D.G.

1987-01-01

A study of ion-plating parameters (primarily deposition rate and substrate bias voltage), coating structure, and the corrosion protection provided by aluminum coatings on uranium is presented. Ion plating at low temperatures yields a variety of aluminum coating structures on uranium. For example, aluminum coatings produced at high deposition rates and low substrate bias voltages are columnar with voids between columns, as expected for high-rate vapor deposition at low temperatures. On the other hand, low deposition rate and high bias voltage produce a modified coating with a dense, noncolumnar structure. These results are not in agreement with other studies that have found no relationship between deposition rate and coating structure in ion plating. This discrepancy is probably due to the high deposition rates used in these studies. An accelerated, water vapor corrosion test indicates that the columnar aluminum coatings provide some corrosion protection despite their porous nature; however, the dense noncolumnar coatings provide significantly greater protection. These results indicate that ion-plated aluminum coatings produced at low deposition rates and high substrate bias voltages creates dense coating structures that are most effective in protecting uranium from corrosion

Highly conductive composites for fuel cell flow field plates and bipolar plates

Science.gov (United States)

Jang, Bor Z; Zhamu, Aruna; Song, Lulu

2014-10-21

This invention provides a fuel cell flow field plate or bipolar plate having flow channels on faces of the plate, comprising an electrically conductive polymer composite. The composite is composed of (A) at least 50% by weight of a conductive filler, comprising at least 5% by weight reinforcement fibers, expanded graphite platelets, graphitic nano-fibers, and/or carbon nano-tubes; (B) polymer matrix material at 1 to 49.9% by weight; and (C) a polymer binder at 0.1 to 10% by weight; wherein the sum of the conductive filler weight %, polymer matrix weight % and polymer binder weight % equals 100% and the bulk electrical conductivity of the flow field or bipolar plate is at least 100 S/cm. The invention also provides a continuous process for cost-effective mass production of the conductive composite-based flow field or bipolar plate.

Effect of nickel plating upon tensile tests of uranium--0.75 titanium alloy

International Nuclear Information System (INIS)

Hemperly, V.C.

1975-01-01

Electrolytic-nickel-plated specimens of uranium-0.75 wt percent titanium alloy were tested in air at 20 and 100 percent relative humidities. Tensile-test ductility values were lowered by a high humidity and also by nickel plating alone. Baking the nickel-plated specimens did not eliminate the ductility degradation. Embrittlement because of nickel plating was also evident in tensile tests at -34 0 C. (U.S.)

Fuel assembly

International Nuclear Information System (INIS)

Yamazaki, Hajime.

1995-01-01

In a fuel assembly having fuel rods of different length, fuel pellets of mixed oxides of uranium and plutonium are loaded to a short fuel rod. The volume ratio of a pellet-loaded portion to a plenum portion of the short fuel rod is made greater than the volume ratio of a fuel rod to which uranium fuel pellets are loaded. In addition, the volume of the plenum portion of the short fuel rod is set greater depending on the plutonium content in the loaded fuel pellets. MOX fuel pellets are loaded on the short fuel rods having a greater degree of freedom relevant to the setting for the volume of the plenum portion compared with that of a long rod fuel, and the volume of the plenum portion is ensured greater depending on the plutonium content. Even if a large amount of FP gas and He gas are discharged from the MOX fuels compared with that from the uranium fuels, the internal pressure of the MOX fuel rod during operation is maintained substantially identical with that of the uranium fuel rod, so that a risk of generating excess stresses applied to the fuel cladding tubes and rupture of fuels are greatly reduced. (N.H.)

Flat plate bonded fuel elements. Quarterly report No. 3, October 11, 1953--December 10, 1953

Energy Technology Data Exchange (ETDEWEB)

NONE

1953-12-31

This document is Report No. 3 (covering the period 10/11/53 to 12/10/53) on Flat Plate Bonded Fuel Elements at the Savannah River Plant. It contains information on the fabrication and testing of the uranium components as well as the structural components (aluminium).

Waste arisings from a high-temperature reactor with a uranium-thorium fuel cycle

International Nuclear Information System (INIS)

1979-09-01

This paper presents an equilibrium-recycle condition flow sheet for a high-temperature gas-cooled reactor (HTR) fuel cycle which uses thorium and high-enriched uranium (93% U-235) as makeup fuel. INFCE Working Group 7 defined percentage losses to various waste streams are used to adjust the heavy-element mass flows per gigawatt-year of electricity generated. Thorium and bred U-233 are recycled following Thorex reprocessing. Fissile U-235 is recycled one time following Purex reprocessing and then is discarded to waste. Plutonium and other transuranics are discarded to waste. Included are estimates of volume, radioactivity, and heavy-element content of wastes arising from HTR fuel element fabrication; HTR operation, maintenance, and decommissioning; and reprocessing spent fuel where the waste is unique to the HTR fuel cycle

RUSSIAN-ORIGIN HIGHLY ENRICHED URANIUM SPENT NUCLEAR FUEL SHIPMENT FROM BULGARIA

Energy Technology Data Exchange (ETDEWEB)

Kelly Cummins; Igor Bolshinsky; Ken Allen; Tihomir Apostolov; Ivaylo Dimitrov

2009-07-01

In July 2008, the Global Threat Reduction Initiative and the IRT 2000 research reactor in Sofia, Bulgaria, operated by the Institute for Nuclear Research and Nuclear Energy (INRNE), safely shipped 6.4 kilograms of Russian origin highly enriched uranium (HEU) spent nuclear fuel (SNF) to the Russian Federation. The shipment, which resulted in the removal of all HEU from Bulgaria, was conducted by truck, barge, and rail modes of transport across two transit countries before reaching the final destination at the Production Association Mayak facility in Chelyabinsk, Russia. This paper describes the work, equipment, organizations, and approvals that were required to complete the spent fuel shipment and provides lessons learned that might assist other research reactor operators with their own spent nuclear fuel shipments.

Russian-Origin Highly Enriched Uranium Spent Nuclear Fuel Shipment From Bulgaria

International Nuclear Information System (INIS)

Cummins, Kelly; Bolshinsky, Igor; Allen, Ken; Apostolov, Tihomir; Dimitrov, Ivaylo

2009-01-01

In July 2008, the Global Threat Reduction Initiative and the IRT 2000 research reactor in Sofia, Bulgaria, operated by the Institute for Nuclear Research and Nuclear Energy (INRNE), safely shipped 6.4 kilograms of Russian origin highly enriched uranium (HEU) spent nuclear fuel (SNF) to the Russian Federation. The shipment, which resulted in the removal of all HEU from Bulgaria, was conducted by truck, barge, and rail modes of transport across two transit countries before reaching the final destination at the Production Association Mayak facility in Chelyabinsk, Russia. This paper describes the work, equipment, organizations, and approvals that were required to complete the spent fuel shipment and provides lessons learned that might assist other research reactor operators with their own spent nuclear fuel shipments.

Full size U-10Mo monolithic fuel foil and fuel plate fabrication-technology development

International Nuclear Information System (INIS)

Moore, G.A.; Jue, J-F.; Rabin, B.H.; Nilles, M.J.

2010-01-01

Full-size U-10Mo foils are being developed for use in high density LEU monolithic fuel plates. The application of a zirconium barrier layer to the foil is performed using a hot co-rolling process. Aluminium clad fuel plates are fabricated using Hot Isostatic Pressing (HIP) or a Friction Bonding (FB) process. An overview is provided of ongoing technology development activities, including: the co-rolling process, foil shearing/slitting and polishing, cladding bonding processes, plate forming, plate-assembly swaging, and fuel plate characterization. Characterization techniques being employed include, Ultrasonic Testing (UT), radiography, and microscopy. (author)

Development of very high-density low-enriched uranium fuels

International Nuclear Information System (INIS)

Snelgrove, J.L.; Hofman, G.L.; Trybus, C.L.; Wiencek, T.C.

1997-02-01

The RERTR program has recently begun an aggressive effort to develop dispersion fuels for research and test reactors with uranium densities of 8 to 9 g U/cm 3 , based on the use of γ-stabilized uranium alloys. Fabrication development teams and facilities are being put into place and preparations for the first irradiation test are in progress. The first screening irradiations are expected to begin in late April 1997 and first results should be available by end of 1997. Discussions with potential international partners in fabrication development and irradiation testing have begun

Fuel performance analysis for the HAMP-1 mini plate test

Energy Technology Data Exchange (ETDEWEB)

Cho, Byoung Jin; Tahka, Y. W.; Yim, J. S.; Lee, B. H. [KAERI, Daejeon (Korea, Republic of)

2016-05-15

U-7wt%Mo/Al- 5wt%Si dispersion fuel with 8gU/cm{sup 3} is chosen to achieve more efficiency and higher performance than the conventional U{sub 3}Si{sub 2} fuel. As part of the fuel qualification program for the KiJang research reactor (KJRR), three irradiation tests with mini-plates are on the way at the High-flux Advanced Neutron Application Reactor (HANARO). The first test among three HANARO Mini-Plate Irradiation tests (HAMP-1, 2, 3) has completed. PLATE code has been initially developed to analyze the thermal performance of high density U-Mo/Al dispersion fuel plates during irradiation [1]. We upgraded the PLATE code with the latest irradiation results which were implemented by corrosion, thermal conductivity and swelling model. Fuel performance analysis for HAMP-1 was conducted with updated PLATE. This paper presents results of performance evaluation of the HAMP-1. Maximum fuel temperature was obtained 136 .deg., which is far below the preset limit of 200 .deg. for the irradiation test. The meat swelling and corrosion thickness was also confirmed that the developed fuel would behave as anticipated.

Adapting the deep burn in-core fuel management strategy for the gas turbine - modular helium reactor to a uranium-thorium fuel

Energy Technology Data Exchange (ETDEWEB)

Talamo, Alberto [Department of Nuclear and Reactor Physics, Royal Institute of Technology, Roslagstullsbacken 21, S-10691, Stockholm (Sweden)]. E-mail: alby@neutron.kth.se; Gudowski, Waclaw [Department of Nuclear and Reactor Physics, Royal Institute of Technology, Roslagstullsbacken 21, S-10691, Stockholm (Sweden)

2005-11-15

In 1966, Philadelphia Electric has put into operation the Peach Bottom I nuclear reactor, it was the first high temperature gas reactor (HTGR); the pioneering of the helium-cooled and graphite-moderated power reactors continued with the Fort St. Vrain and THTR reactors, which operated until 1989. The experience on HTGRs lead General Atomics to design the gas turbine - modular helium reactor (GT-MHR), which adapts the previous HTGRs to the generation IV of nuclear reactors. One of the major benefits of the GT-MHR is the ability to work on the most different types of fuels: light water reactors waste, military plutonium, MOX and thorium. In this work, we focused on the last type of fuel and we propose a mixture of 40% thorium and 60% uranium. In a uranium-thorium fuel, three fissile isotopes mainly sustain the criticality of the reactor: {sup 235}U, which represents the 20% of the fresh uranium, {sup 233}U, which is produced by the transmutation of fertile {sup 232}Th, and {sup 239}Pu, which is produced by the transmutation of fertile {sup 238}U. In order to compensate the depletion of {sup 235}U with the breeding of {sup 233}U and {sup 239}Pu, the quantity of fertile nuclides must be much larger than that one of {sup 235}U because of the small capture cross-section of the fertile nuclides, in the thermal neutron energy range, compared to that one of {sup 235}U. At the same time, the amount of {sup 235}U must be large enough to set the criticality condition of the reactor. The simultaneous satisfaction of the two above constrains induces the necessity to load the reactor with a huge mass of fuel; that is accomplished by equipping the fuel pins with the JAERI TRISO particles. We start the operation of the reactor with loading fresh fuel into all the three rings of the GT-MHR and after 810 days we initiate a refueling and shuffling schedule that, in 9 irradiation periods, approaches the equilibrium of the fuel composition. The analysis of the k {sub eff} and mass

Fatigue analysis of CANFLEX-NU fuel elements subjected to power-cyclic loads

International Nuclear Information System (INIS)

Sim, Ki Seob; Suk, Ho Chun.

1997-08-01

This report describes the fatigue analysis of the CANDU advanced fuel, so-called CANFLEX-NU, subjected to power-cyclic loads more than 1,000. The CANFLEX-NU bundle is composed of 43 elements with natural uranium fuel. As a result, the CANFLEX-NU fuel elements will maintain good integrity under the condition of 1,500 power-cycles. (author). 4 refs., 19 figs

A feasibility study concerning the conversion of the TR-2 reactor from using highly enriched uranium to light enriched uranium

International Nuclear Information System (INIS)

Aldemir, T.; Turgut, H.M.; Bretscher, M.M.; Snelgrove, L.J.

1983-01-01

A study has been made of the feasibility of converting the 5-MW TR-2 reactor at CNAEM to use fuel with uranium enrichment of 3 O 8 -Al fuel meat with a uranium density in the range 2.3 to 3.0 g/cm 3 in the fuel meat with meat thickness varying between 0.9 and 1.00 mm, the number of plates in the LEU element being reduced from 23 in the HEU element to 19 to 20 to maintain adequate cooling. Fuels within this density range are expected to be commercially available within the next two years. From the results of the study it appears to be feasible to safely operate the TR-2 reactor using LEU fuel without increased fuel cycle costs or decreased performance using U 2 O 8 fuels with densities in the 2.3 to 3.0 gU/cm 3 range. (author)

Research and Development of Multiphysics Models in Support of the Conversion of the High Flux Isotope Reactor to Low Enriched Uranium Fuel

International Nuclear Information System (INIS)

Bodey, Isaac T.; Curtis, Franklin G.; Arimilli, Rao V.; Ekici, Kivanc; Freels, James D.

2015-01-01

The findings presented in this report are results of a five year effort led by the RRD Division of the ORNL, which is focused on research and development toward the conversion of the High Flux Isotope Reactor (HFIR) fuel from high-enriched uranium (HEU) to low-enriched uranium (LEU). This report focuses on the tasks accomplished by the University of Tennessee Knoxville (UTK) team from the Department of Mechanical, Aerospace, and Biomedical Engineering (MABE) that provided expert support in multiphysics modeling of complex problems associated with the LEU conversion of the HFIR reactor. The COMSOL software was used as the main computational modeling tool, whereas Solidworks was also used in support of computer-aided-design (CAD) modeling of the proposed LEU fuel design. The UTK research has been governed by a statement of work (SOW), which was updated annually to clearly define the specific tasks reported herein. Ph.D. student Isaac T. Bodey has focused on heat transfer and fluid flow modeling issues and has been aided by his major professor Dr. Rao V. Arimilli. Ph.D. student Franklin G. Curtis has been focusing on modeling the fluid-structure interaction (FSI) phenomena caused by the mechanical forces acting on the fuel plates, which in turn affect the fluid flow in between the fuel plates, and ultimately the heat transfer, is also affected by the FSI changes. Franklin Curtis has been aided by his major professor Dr. Kivanc Ekici. M.Sc. student Adam R. Travis has focused two major areas of research: (1) on accurate CAD modeling of the proposed LEU plate design, and (2) reduction of the model complexity and dimensionality through interdimensional coupling of the fluid flow and heat transfer for the HFIR plate geometry. Adam Travis is also aided by his major professor, Dr. Kivanc Ekici. We must note that the UTK team, and particularly the graduate students, have been in very close collaboration with Dr. James D. Freels (ORNL technical monitor and mentor) and have

Research and Development of Multiphysics Models in Support of the Conversion of the High Flux Isotope Reactor to Low Enriched Uranium Fuel

Energy Technology Data Exchange (ETDEWEB)

Bodey, Isaac T. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Curtis, Franklin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Arimilli, Rao V. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Ekici, Kivanc [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Freels, James D. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2015-11-01

The findings presented in this report are results of a five year effort led by the RRD Division of the ORNL, which is focused on research and development toward the conversion of the High Flux Isotope Reactor (HFIR) fuel from high-enriched uranium (HEU) to low-enriched uranium (LEU). This report focuses on the tasks accomplished by the University of Tennessee Knoxville (UTK) team from the Department of Mechanical, Aerospace, and Biomedical Engineering (MABE) that provided expert support in multiphysics modeling of complex problems associated with the LEU conversion of the HFIR reactor. The COMSOL software was used as the main computational modeling tool, whereas Solidworks was also used in support of computer-aided-design (CAD) modeling of the proposed LEU fuel design. The UTK research has been governed by a statement of work (SOW), which was updated annually to clearly define the specific tasks reported herein. Ph.D. student Isaac T. Bodey has focused on heat transfer and fluid flow modeling issues and has been aided by his major professor Dr. Rao V. Arimilli. Ph.D. student Franklin G. Curtis has been focusing on modeling the fluid-structure interaction (FSI) phenomena caused by the mechanical forces acting on the fuel plates, which in turn affect the fluid flow in between the fuel plates, and ultimately the heat transfer, is also affected by the FSI changes. Franklin Curtis has been aided by his major professor Dr. Kivanc Ekici. M.Sc. student Adam R. Travis has focused two major areas of research: (1) on accurate CAD modeling of the proposed LEU plate design, and (2) reduction of the model complexity and dimensionality through interdimensional coupling of the fluid flow and heat transfer for the HFIR plate geometry. Adam Travis is also aided by his major professor, Dr. Kivanc Ekici. We must note that the UTK team, and particularly the graduate students, have been in very close collaboration with Dr. James D. Freels (ORNL technical monitor and mentor) and have

Uranium silicide activities at Babcock and Wilcox

International Nuclear Information System (INIS)

Noel, W.W.; Freim, J.B.

1983-01-01

Babcock and Wilcox, Naval Nuclear Fuel Division (NNFD) in conjunction with Argonne National Laboratory (ANL) is actively involved in the Reduced Enrichment Research Test Reactor (RERTR) Program to produce low enriched fuel elements for research reactors. B and W and ANL have undertaken a joint effort in which NNFD will fabricate two low enriched uranium (LEU), Oak Ridge Reactor (ORR) elements with uranium silicide fuel furnished by ANL. These elements are being fabricated for irradiation testing at Oak Ridge National Laboratory (ORNL). Concurrently with this program, NNFD is developing and implementing the uranium silicide and uranium aluminide fuel fabrication technology. NNFD is fabricating the uranium silicide ORR elements in a two-phase program, Development and Production. To summarize: 1. Full size fuel plates can be made with U 3 SiAl but the fabricator must prevent oxidation of the compact prior to hot roll bonding; 2. Providing the ANL U 3 Si x irradiation results are successful, NNFD plans to provide two ORR elements during February 1983; 3. NNFD is developing and implementing U 3 Si x and UAI x fuel fabrication technology to be operational in 1983; 4. NNFD can supply U 3 O 8 high enriched uranium (HEU) or low enriched uranium (LEU) research reactor elements; 5. NNFD is capable of providing high quality, cost competitive LEU or HEU research reactor elements to meet the needs of the customer

Irradiation behavior of uranium-molybdenum dispersion fuel: Fuel performance data from RERTR-1 and RERTR-2

International Nuclear Information System (INIS)

Meyer, M.K.; Clark, C.R.; Hayes, S.L.; Strain, R.V.; Hofman, G.L.; Snelgrove, J.L.; Park, J.M.; Kim, K.H.

1999-01-01

This paper presents quantitative data on the irradiation behavior of uranium-molybdenum fuels from the low temperature RERTR-1 and -2 experiments. Fuel swelling measurements of U-Mo fuels at ∼40% and ∼70% burnup are presented. The rate of fuel-matrix interaction layer growth is estimated. Microstructures of fuel in the pre- and postirradiation condition were compared. Based on these data, a qualitative picture of the evolution of the U-Mo fuel microstructure during irradiation has been developed. Estimates of uranium-molybdenum fuel swelling and fuel-matrix interaction under high-power research reactor operating conditions are presented. (author)

Performance Evaluation of Metallic Dispersion Fuel for Advanced Research Reactors

Energy Technology Data Exchange (ETDEWEB)

Ryu, Ho Jin; Park, Jong Man; Kim, Chang Kyu; Chae, Hee Taek; Song, Kee Chan [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Kim, Yeon Soo [Argonne National Laboratory, New York (United States)

2007-07-01

Uranium alloys with a high uranium density has been developed for high power research reactor fuel using low-enriched uranium (LEU). U-Mo alloys have been developed as candidate fuel material because of excellent irradiation behavior. Irradiation behavior of U-Mo/Al dispersion fuel has been investigated to develop high performance research reactor fuel as RERTR international research program. While plate-type and rod-type dispersion fuel elements are used for research reactors, HANARO uses rod-type dispersion fuel elements. PLATE code is developed by Argonne National Laboratory for the performance evaluation of plate-type dispersion fuel, but there is no counterpart for rod-type dispersion fuel. Especially, thermal conductivity of fuel meat decreases during the irradiation mainly because of interaction layer formation at the interface between the U-Mo fuel particle and Al matrix. The thermal conductivity of the interaction layer is not as high as the Al matrix. The growth of interaction layer is interactively affected by the temperature of fuel because it is associated with a diffusion reaction which is a thermally activated process. It is difficult to estimate the temperature profile during irradiation test due to the interdependency of fuel temperature and thermal conductivity changed by interaction layer growth. In this study, fuel performance of rod-type U-Mo/Al dispersion fuels during irradiation tests were estimated by considering the effect of interaction layer growth on the thermal conductivity of fuel meat.

Performance Evaluation of Metallic Dispersion Fuel for Advanced Research Reactors

International Nuclear Information System (INIS)

Ryu, Ho Jin; Park, Jong Man; Kim, Chang Kyu; Chae, Hee Taek; Song, Kee Chan; Kim, Yeon Soo

2007-01-01

Uranium alloys with a high uranium density has been developed for high power research reactor fuel using low-enriched uranium (LEU). U-Mo alloys have been developed as candidate fuel material because of excellent irradiation behavior. Irradiation behavior of U-Mo/Al dispersion fuel has been investigated to develop high performance research reactor fuel as RERTR international research program. While plate-type and rod-type dispersion fuel elements are used for research reactors, HANARO uses rod-type dispersion fuel elements. PLATE code is developed by Argonne National Laboratory for the performance evaluation of plate-type dispersion fuel, but there is no counterpart for rod-type dispersion fuel. Especially, thermal conductivity of fuel meat decreases during the irradiation mainly because of interaction layer formation at the interface between the U-Mo fuel particle and Al matrix. The thermal conductivity of the interaction layer is not as high as the Al matrix. The growth of interaction layer is interactively affected by the temperature of fuel because it is associated with a diffusion reaction which is a thermally activated process. It is difficult to estimate the temperature profile during irradiation test due to the interdependency of fuel temperature and thermal conductivity changed by interaction layer growth. In this study, fuel performance of rod-type U-Mo/Al dispersion fuels during irradiation tests were estimated by considering the effect of interaction layer growth on the thermal conductivity of fuel meat

Conversion of highly enriched uranium in thorium-232 based oxide fuel for light water reactors: MOX-T fuel

Energy Technology Data Exchange (ETDEWEB)

Vapirev, E; Jordanov, T; Khristoskov, I [Sofia Univ. (Bulgaria). Fizicheski Fakultet

1996-12-31

The possibility of using highly enriched uranium available from military inventories for production of mixed oxide fuel (MOX) has been proposed. The fuel is based on U-235 dioxide as fissile isotope and Th-232 dioxide as a non-fissile isotope. It is shown that although the fuel conversion coefficient to U-233 is expected to be less than 1, the proposed fuel has several important advantages resulting in cost reduction of the nuclear fuel cycle. The expected properties of MOX fuel (cross-sections, generated chains, delayed neutrons) are estimated. Due to fuel generation the initial enrichment is expected to be 1% less for production of the same energy. In contrast to traditional fuel no long living actinides are generated which reduces the disposal and reprocessing cost. 7 refs.

Use of Pd-Pt loaded graphene aerogel on nickel foam in direct ethanol fuel cell

Science.gov (United States)

Tsang, Chi Him A.; Leung, D. Y. C.

2018-01-01

A size customized binder-free bimetallic Pd-Pt loaded graphene aerogel deposited on nickel foam plate (Pd-Pt/GA/NFP) was prepared and used as an electrode for an alkaline direct ethanol fuel cell (DEFC) under room temperature. The effect of fuel concentration and metal composition on the output power density of the DEFC was systematically investigated. Under the optimum fuel concentration, the cell could achieve a value of 3.6 mW cm-2 at room temperature for the graphene electrode with Pd/Pt ratio approaching 1:1. Such results demonstrated the possibility of producing a size customized metal loaded GA/NFP electrode for fuel cell with high performance.

Possibilities of using metal uranium fuel in heavy water reactors

International Nuclear Information System (INIS)

Djuric, B.; Mihajlovic, A.; Drobnjak, Dj.

1965-11-01

There are serious economic reasons for using metal uranium in heavy water reactors, because of its high density, i.e. high conversion factor, and low cost of fuel elements production. Most important disadvantages are swelling at high burnup and corrosion risk. Some design concepts and application of improved uranium obtained by alloying are promising for achievement of satisfactory stability of metal uranium under reactor operation conditions [sr

Elaboration of mini plates with U-Mo for irradiation in a high flux reactor

International Nuclear Information System (INIS)

Pasqualini, Enrique E.

2005-01-01

Full text: International new efforts for the reconversion of HEU in research, testing and radioisotopes production reactors, have greatly incremented U-Mo fuels qualification activities. These qualifications require the resolution of undesired interaction at high fluxes between UMo particles and the aluminum matrix in the case of dispersed fuels and the development of U-Mo monolithic fuels. These efforts are being manifested in the planning and execution of additional series of irradiation tests of mini plates and full size plates. Recently, CNEA has elaborated mini plates with different proposals for the irradiation at the ATR reactor (250 MWTH, maximum thermal neutron flux 10 15 n.cm -2 .seg -1 ) at Idaho National Laboratory, USA. Uranium 7% (w/w) molybdenum (U-7Mo) particles were coated with silicon. Chemical vapour deposition (CVD) of silane and high temperature diffusion of silicon were used. Hydrided, milled and dehydrated (HMD) particles heat treated at 1000 C degrees during four hours and centrifugal atomized powder were coated and the results compared. Mini plates were elaborated with both kinds of particles. Mini plates were also elaborated with U-7Mo and silicon particles dispersed in the aluminium matrix. Monolithic mini plates were also developed by co lamination of U-7Mo with a Zircaloy-4 cladding. The different steps of this process are detailed and the method is shown to be versatile, can be easily scaled up and is performed with small modifications of usual equipment in fuel plants. The irradiation experiment is called RERTR-7A, includes a total of 32 mini plates and it is planed to finalize by mid 2006. (author) [es

Load bearing and deformation behaviour of dynamically loaded wide plate specimens

International Nuclear Information System (INIS)

Julisch, P.; Haedrich, H.J.; Stadtmueller, W.; Sturm, D.

1989-01-01

For the testing of large-scale specimens, a 12 MN-High Loading Rate Tensile Testing Machine was designed and built at MPA Stuttgart. The aim was to determine the influence of high loading rates on the stress and strain behaviour of unwelded and welded components of ferritic and austenitic materials. This new generation of testing machines is driven by a propellant charge, and generates a maximum tensile force of 12 MN with a piston velocity of 25 m/s after a stroke of 20 mm, or a maximum velocity of 60 m/s after a stroke of 400 mm. In a first test programme, welded and unwelded wide plate specimens made of material X 6 CrNi 18 11 were tested at room temperature with different strain rates from 10 -3 /s to 63/s. In addition to a description of the 12 MN-High Loading Rate Tensile Testing Machine, the results of the high loading rate tensile tests performed will be presented and compared with quasistatically tested wide plate specimens. (orig.)

Modeling RERTR experimental fuel plates using the PLATE code

International Nuclear Information System (INIS)

Hayes, S.L.; Meyer, M.K.; Hofman, G.L.; Snelgrove, J.L.; Brazener, R.A.

2003-01-01

Modeling results using the PLATE dispersion fuel performance code are presented for the U-Mo/Al experimental fuel plates from the RERTR-1, -2, -3 and -5 irradiation tests. Agreement of the calculations with experimental data obtained in post-irradiation examinations of these fuels, where available, is shown to be good. Use of the code to perform a series of parametric evaluations highlights the sensitivity of U-Mo dispersion fuel performance to fabrication variables, especially fuel particle shape and size distributions. (author)

Fuel cycle cost comparisons with oxide and silicide fuels

Energy Technology Data Exchange (ETDEWEB)

Matos, J E; Freese, K E [RERTR Program, Argonne National Laboratory (United States)

1983-09-01

This paper addresses fuel cycle cost comparisons for a generic 10 MW reactor with HEU aluminide fuel and with LEU oxide and silicide fuels in several fuel element geometries. The intention of this study is to provide a consistent assessment of various design options from a cost point of view. The status of the development and demonstration of the oxide and silicide fuels are presented in several papers in these proceedings. Routine utilization of these fuels with the uranium densities considered here requires that they are successfully demonstrated and licensed. Thermal-hydraulic safety margins, shutdown margins, mixed cores, and transient analyses are not addressed here, but analyses of these safety issues are in progress for a limited number of the most promising design options. Fuel cycle cost benefits could result if a number of reactors were to utilize fuel elements with the same number or different numbers of the same standard fuel plate. Data is presented to quantify these potential cost benefits. This analysis shows that there are a number of fuel element designs using LEU oxide or silicide fuels that have either the same or lower total fuel cycle costs than the HEU design. Use of these fuels with the uranium densities considered requires that they are successfully demonstrated and licensed. All safety criteria for the reactor with these fuel element designs need to be satisfied as well. With LEU oxide fuel, 31 g U/cm{sup 3} 1 and 0.76 mm--thick fuel meat, elements with 18-22 plates 320-391 g {sup 235}U) result in the same or lower total costs than with the HEU element 23 plates, 280 g {sup 235}U). Higher LEU loadings (more plates per element) are needed for larger excess reactivity requirements. However, there is little cost advantage to using more than 20 of these plates per element. Increasing the fuel meat thickness from 0.76 mm to 1.0 mm with 3.1 g U/cm{sup 3} in the design with 20 plates per element could result in significant cost reductions if the

Recent status of development and irradiation performance for plate type fuel elements with reduced 235U enrichment at NUKEM

International Nuclear Information System (INIS)

Hrovat, M.F.; Hassel, H.W.

1984-01-01

According to the present state of development full size test fuel elements with the maximum uranium densities of 2,2 g U/cm 3 meat for UAlsub(x), 3,2 g U/cm 3 meat for U 3 O 8 and 4,8 g U/cm 3 meat for U 3 Si 2 can be fabricated at NUKEM in production scale. Special chemical procedures for the uranium recovery were developed ensuring an economic fuel fabrication process. The post irradiation examinations (PIE) of 12 UAlsub(x) (U density 2,2 g U/cm 3 meat) and U 3 O 8 (up to 3,1 g U/cm 3 meat) test plates irradiated in the ORR, Oak Ridge research reactor, were terminated. All 12 test plates show unobjectionable irradiation behavior. Extensive irradiation tests on full size fuel elements were performed. All inserted elements show perfect irradiation behavior. The PIE of the first HFR Petten U 3 O 8 fuel elements are in progress. The full size ORR U 3 Si 2 fuel elements with so far highest uranium density of 4,76 g U/cm 3 meat achieved a burnup of 50 % loss of 235 U up to May 1983. One element was withdrawn from the reactor for PIE, the second will be irradiated to a burnup of 75 % loss of 235 U. The further development is concentrated on Usub(x)Sisub(y) fuel with highest uranium density. U 3 Si miniplates with up to 6,1 g U/cm 3 meat are supplied meeting the required specification, U 3 Si miniplates with 6,7 g U/cm 3 are in fabrication. (author)

Instrumentation of fuel elements and fuel plates

International Nuclear Information System (INIS)

Durand, J.P.; Fanjas, Y.

1993-01-01

When controlling the behaviour of a reactor or developing a new fuel concept, it is of utmost interest to have the possibility to confirm the thermohydraulic calculations by actual measurements in the fuel elements or in the fuel plates. For years, CERCA has developed the technology and supplied its customers with fuel elements equipped with pressure or temperature measuring devices according to the requirements. Recent customer projects have led to the development of a new method to introduce thermocouples directly into the fuel plate meat instead of the cladding. The purpose of this paper is to review the various instrumentation possibilities available at CERCA. (author)

Instrumentation of fuel elements and fuel plates

International Nuclear Information System (INIS)

Durand, J.P.; Fanjas, Y.

1994-01-01

When controlling the behaviour of a reactor or developing a new fuel concept, it is of utmost interest to have the possibility to confirm the thermohydraulic calculations by actual measurements in the fuel elements or in the fuel plates. For years, CERCA has developed the technology and supplied its customers with fuel elements equipped with pressure or temperature measuring devices according to the requirements. Recent customer projects have lead to the development of a new method to introduce thermocouples directly into the fuel plate meat instead of the cladding. The purpose of this paper is to review the various instrumentation possibilities available at CERCA. (author)

Development of very-high-density low-enriched uranium fuels

International Nuclear Information System (INIS)

Snegrove, J.L.; Hofmann, G.L.; Trybus, C.L.; Wiencek, T.C.

1997-01-01

The RERTR (=Reduced Enrichment for Research and Test Reactors) program has begun an aggressive effort to develop dispersion fuels for research and test reactors with uranium densities of 8 to 9 g U/cm 3 , based on the use of γ-stabilized uranium alloys. Fabrication development teams and facilities are being put into place, and preparations for the first irradiation test are in progress. The first screening irradiations are expected to begin in late April 1997 and the first results should be available by the end of 1997. Discussions with potential international partners in fabrication development and irradiation testing have begun. (author)

Research of natural resources saving by design studies of Pressurized Light Water Reactors and High Conversion PWR cores with mixed oxide fuels composed of thorium/uranium/plutonium

International Nuclear Information System (INIS)

Vallet, V.

2012-01-01

Within the framework of innovative neutronic conception of Pressurized Light Water Reactors (PWR) of 3. generation, saving of natural resources is of paramount importance for sustainable nuclear energy production. This study consists in the one hand to design high Conversion Reactors exploiting mixed oxide fuels composed of thorium/uranium/plutonium, and in the other hand, to elaborate multi-recycling strategies of both plutonium and 233 U, in order to maximize natural resources economy. This study has two main objectives: first the design of High Conversion PWR (HCPWR) with mixed oxide fuels composed of thorium/uranium/plutonium, and secondly the setting up of multi-recycling strategies of both plutonium and 233 U, to better natural resources economy. The approach took place in four stages. Two ways of introducing thorium into PWR have been identified: the first is with low moderator to fuel volume ratios (MR) and ThPuO 2 fuel, and the second is with standard or high MR and ThUO 2 fuel. The first way led to the design of under-moderated HCPWR following the criteria of high 233 U production and low plutonium consumption. This second step came up with two specific concepts, from which multi-recycling strategies have been elaborated. The exclusive production and recycling of 233 U inside HCPWR limits the annual economy of natural uranium to approximately 30%. It was brought to light that the strong need in plutonium in the HCPWR dedicated to 233 U production is the limiting factor. That is why it was eventually proposed to study how the production of 233 U within PWR (with standard MR), from 2020. It was shown that the anticipated production of 233 U in dedicated PWR relaxes the constraint on plutonium inventories and favours the transition toward a symbiotic reactor fleet composed of both PWR and HCPWR loaded with thorium fuel. This strategy is more adapted and leads to an annual economy of natural uranium of about 65%. (author) [fr

High-Velocity Impact Behaviour of Prestressed Composite Plates under Bird Strike Loading

Directory of Open Access Journals (Sweden)

Sebastian Heimbs

2012-01-01

Full Text Available An experimental and numerical analysis of the response of laminated composite plates under high-velocity impact loads of soft body gelatine projectiles (artificial birds is presented. The plates are exposed to tensile and compressive preloads before impact in order to cover realistic loading conditions of representative aeronautic structures under foreign object impact. The modelling methodology for the composite material, delamination interfaces, impact projectile, and preload using the commercial finite element code Abaqus are presented in detail. Finally, the influence of prestress and of different delamination modelling approaches on the impact response is discussed and a comparison to experimental test data is given. Tensile and compressive preloading was found to have an influence on the damage pattern. Although this general behaviour could be predicted well by the simulations, further numerical challenges for improved bird strike simulation accuracy are highlighted.

Irradiation performance of uranium-molybdenum alloy dispersion fuels

International Nuclear Information System (INIS)

Almeida, Cirila Tacconi de

2005-01-01

The U-Mo-Al dispersion fuels of Material Test Reactors (MTR) are analyzed in terms of their irradiation performance. The irradiation performance aspects are associated to the neutronic and thermal hydraulics aspects to propose a new core configuration to the IEA-R1 reactor of IPEN-CNEN/SP using U-Mo-Al fuels. Core configurations using U-10Mo-Al fuels with uranium densities variable from 3 to 8 gU/cm 3 were analyzed with the computational programs Citation and MTRCR-IEA R1. Core configurations for fuels with uranium densities variable from 3 to 5 gU/cm 3 showed to be adequate to use in IEA-R1 reactor e should present a stable in reactor performance even at high burn-up. (author)

Design Study for a Low-enriched Uranium Core for the High Flux Isotope Reactor, Annual Report for FY 2007

Energy Technology Data Exchange (ETDEWEB)

Primm, Trent [ORNL; Ellis, Ronald James [ORNL; Gehin, Jess C [ORNL; Ilas, Germina [ORNL; Miller, James Henry [ORNL; Sease, John D [ORNL

2007-11-01

This report documents progress made during fiscal year 2007 in studies of converting the High Flux Isotope Reactor (HFIR) from highly enriched uranium (HEU) fuel to low enriched uranium fuel (LEU). Conversion from HEU to LEU will require a change in fuel form from uranium oxide to a uranium-molybdenum alloy. A high volume fraction U/Mo-in-Al fuel could attain the same neutron flux performance as with the current, HEU fuel but materials considerations appear to preclude production and irradiation of such a fuel. A diffusion barrier would be required if Al is to be retained as the interstitial medium and the additional volume required for this barrier would degrade performance. Attaining the high volume fraction (55 wt. %) of U/Mo assumed in the computational study while maintaining the current fuel plate acceptance level at the fuel manufacturer is unlikely, i.e. no increase in the percentage of plates rejected for non-compliance with the fuel specification. Substitution of a zirconium alloy for Al would significantly increase the weight of the fuel element, the cost of the fuel element, and introduce an as-yet untried manufacturing process. A monolithic U-10Mo foil is the choice of LEU fuel for HFIR. Preliminary calculations indicate that with a modest increase in reactor power, the flux performance of the reactor can be maintained at the current level. A linearly-graded, radial fuel thickness profile is preferred to the arched profile currently used in HEU fuel because the LEU fuel media is a metal alloy foil rather than a powder. Developments in analysis capability and nuclear data processing techniques are underway with the goal of verifying the preliminary calculations of LEU flux performance. A conceptual study of the operational cost of an LEU fuel fabrication facility yielded the conclusion that the annual fuel cost to the HFIR would increase significantly from the current, HEU fuel cycle. Though manufacturing can be accomplished with existing technology

Modelling of U-Mo/Al Dispersion fuel fission induced swelling and creep

Energy Technology Data Exchange (ETDEWEB)

Jeong, Gwan Yoon; Sohn, Dong Seong [Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of); Kim, Yeon Soo [Argonne National Laboratory, Argonne (United States)

2014-05-15

In a Dispersion fuel which U-Mo particles are dispersed in Al metal matrix, a similar phenomenon forming a bulge region was observed but it is difficult to quantify and construct a model for explaining creep and swelling because of its complex microstructure change during irradiation including interaction layer (IL) and porosity formation. In a Dispersion fuel meat, fission product induces fuel particles swelling and it has to be accommodated by the deformation of the Al matrix and newly formed IL during irradiation. Then, it is reasonable that stress from fuel swelling in the complex structure should be relaxed by local adjustments of particles, Al matrix, and IL. For analysis of U-Mo/Al Dispersion fuel creep, the creep of U-Mo particle, Al matrix, and IL should be considered. Moreover, not only fuel particle swelling and IL growth, but also fuel and Al matrix consumptions due to IL formation are accounted in terms of their volume fraction changes during irradiation. In this work, fuel particles, Al matrix and IL are treated in a way of homogenized constituents: Fuel particles, Al matrix and IL consist of an equivalent meat during irradiation. Meat volume swelling of two representative plates was measured: One (Plate A) was a pure Al matrix with 6g/cc uranium loading, the other (Plate B) a silicon added Al matrix with 8g/cc uranium loading. The meat swelling of calculated as a function of burnup. The meat swelling of calculation and measurement was compared and the creep rate coefficients for Al and IL were estimated by repetitions. Based on assumption that only the continuous phase of Al-IL combined matrix accommodated the stress from fuel particle swelling and it was allowed to have creep deformation, the homogenization modeling was performed. The meat swelling of two U-Mo/Al Dispersion fuel plates was modeled by using homogenization model.

Modelling of U-Mo/Al Dispersion fuel fission induced swelling and creep

International Nuclear Information System (INIS)

Jeong, Gwan Yoon; Sohn, Dong Seong; Kim, Yeon Soo

2014-01-01

In a Dispersion fuel which U-Mo particles are dispersed in Al metal matrix, a similar phenomenon forming a bulge region was observed but it is difficult to quantify and construct a model for explaining creep and swelling because of its complex microstructure change during irradiation including interaction layer (IL) and porosity formation. In a Dispersion fuel meat, fission product induces fuel particles swelling and it has to be accommodated by the deformation of the Al matrix and newly formed IL during irradiation. Then, it is reasonable that stress from fuel swelling in the complex structure should be relaxed by local adjustments of particles, Al matrix, and IL. For analysis of U-Mo/Al Dispersion fuel creep, the creep of U-Mo particle, Al matrix, and IL should be considered. Moreover, not only fuel particle swelling and IL growth, but also fuel and Al matrix consumptions due to IL formation are accounted in terms of their volume fraction changes during irradiation. In this work, fuel particles, Al matrix and IL are treated in a way of homogenized constituents: Fuel particles, Al matrix and IL consist of an equivalent meat during irradiation. Meat volume swelling of two representative plates was measured: One (Plate A) was a pure Al matrix with 6g/cc uranium loading, the other (Plate B) a silicon added Al matrix with 8g/cc uranium loading. The meat swelling of calculated as a function of burnup. The meat swelling of calculation and measurement was compared and the creep rate coefficients for Al and IL were estimated by repetitions. Based on assumption that only the continuous phase of Al-IL combined matrix accommodated the stress from fuel particle swelling and it was allowed to have creep deformation, the homogenization modeling was performed. The meat swelling of two U-Mo/Al Dispersion fuel plates was modeled by using homogenization model

Development, preparation and characterization of uranium molybdenum alloys for dispersion fuel application

Energy Technology Data Exchange (ETDEWEB)

Sinha, V.P. [Metallic Fuels Division, Bhabha Atomic Research Centre, Mumbai 400085 (India)], E-mail: vedsinha@barc.gov.in; Prasad, G.J.; Hegde, P.V.; Keswani, R.; Basak, C.B.; Pal, S.; Mishra, G.P. [Metallic Fuels Division, Bhabha Atomic Research Centre, Mumbai 400085 (India)

2009-04-03

Most of the research and test reactors worldwide have undergone core conversion from high enriched uranium base fuel to low enriched uranium base fuel under the Reduced Enrichment for Research and Test Reactor (RERTR) program, which was launched in the late 1970s to reduce the risk of nuclear proliferation. To realize this goal, high density uranium compounds and {gamma}-stabilized uranium alloy powder were identified. In Metallic Fuels Division of BARC, R and D efforts are on to develop these high density uranium base alloys. This paper describes the preparation flow sheet for different compositions of Uranium and molybdenum alloys by an innovative powder processing route with uranium and molybdenum metal powders as starting materials. The same composition of U-Mo alloys were also fabricated by conventional method i.e. ingot metallurgy route. The U-Mo alloys prepared by both the methods were then characterized by XRD for phase analysis. The photomicrographs of alloys with different compositions prepared by powder metallurgy and ingot metallurgy routes are also included in the paper. The paper also covers the comparison of properties of the alloys prepared by powder metallurgy and ingot metallurgy routes.

Development, preparation and characterization of uranium molybdenum alloys for dispersion fuel application

International Nuclear Information System (INIS)

Sinha, V.P.; Prasad, G.J.; Hegde, P.V.; Keswani, R.; Basak, C.B.; Pal, S.; Mishra, G.P.

2009-01-01

Most of the research and test reactors worldwide have undergone core conversion from high enriched uranium base fuel to low enriched uranium base fuel under the Reduced Enrichment for Research and Test Reactor (RERTR) program, which was launched in the late 1970s to reduce the risk of nuclear proliferation. To realize this goal, high density uranium compounds and γ-stabilized uranium alloy powder were identified. In Metallic Fuels Division of BARC, R and D efforts are on to develop these high density uranium base alloys. This paper describes the preparation flow sheet for different compositions of Uranium and molybdenum alloys by an innovative powder processing route with uranium and molybdenum metal powders as starting materials. The same composition of U-Mo alloys were also fabricated by conventional method i.e. ingot metallurgy route. The U-Mo alloys prepared by both the methods were then characterized by XRD for phase analysis. The photomicrographs of alloys with different compositions prepared by powder metallurgy and ingot metallurgy routes are also included in the paper. The paper also covers the comparison of properties of the alloys prepared by powder metallurgy and ingot metallurgy routes

Fabrication of simulated plate fuel elements: Defining role of out-of-plane residual shear stress

Energy Technology Data Exchange (ETDEWEB)

Rakesh, R., E-mail: rakesh.rad87@gmail.com [DAE Graduate Fellows, IIT Bombay, Powai, Mumbai 400076 (India); Metallic Fuels Division, BARC, Trombay, Mumbai 400085 (India); Kohli, D. [DAE Graduate Fellows, IIT Bombay, Powai, Mumbai 400076 (India); Metallic Fuels Division, BARC, Trombay, Mumbai 400085 (India); Sinha, V.P.; Prasad, G.J. [Metallic Fuels Division, BARC, Trombay, Mumbai 400085 (India); Samajdar, I. [Department of Metallurgical Engineering and Materials Science, IIT Bombay, Powai, Mumbai 400076 (India)

2014-02-01

Bond strength and microstructural developments were investigated during fabrication of simulated plate fuel elements. The study involved roll bonding of aluminum–aluminum (case A) and aluminum–aluminum + yttria (Y{sub 2}O{sub 3}) dispersion (case B). Case B approximated aluminum–uranium silicide (U{sub 3}Si{sub 2}) ‘fuel-meat’ in an actual plate fuel. Samples after different stages of fabrication, hot and cold rolling, were investigated through peel and pull tests, micro-hardness, residual stresses, electron and micro-focus X-ray diffraction. Measurements revealed a clear drop in bond strength during cold rolling: an observation unique to case B. This was related to significant increase in ‘out-of-plane’ residual shear stresses near the clad/dispersion interface, and not from visible signatures of microstructural heterogeneities.

Thermal compatibility of U-2wt.%Mo and U-10wt.%Mo fuel prepared by centrifugal atomization for high density research reactor fuels

International Nuclear Information System (INIS)

Kim Ki Hwan; Lee Don Bae; Kim Chang Kyu; Kuk Il Hyun; Hofman, G.E.

1997-01-01

Research on the intermetallic compounds of uranium was revived in 1978 with the decision by the international research reactor community to develop proliferation-resistant fuels. The reduction of 93% 235 U (HEU) to 20% 235 U (LEU) necessitates the use of higher U-loading fuels to accommodate the addition 238 U in the LEU fuels. While the vast majority of reactors can be satisfied with U 3 Si 2 -Al dispersion fuel, several high performance reactors require high loadings of up to 8-9 g U cm -3 . Consequently, in the renewed fuel development program of the Reduced Enrichment for Research and Test Reactors (RERTR) Program, attention has shifted to high density uranium alloys. Early irradiation experiments with uranium alloys showed promise of acceptable irradiation behavior, if these alloys can be maintained in their cubic γ-U crystal structure. It has been reported that high density atomized U-Mo powders prepared by rapid cooling have metastable isotropic γ-U phase saturated with molybdenum, and good γ-U phase stability, especially in U-10wt.%Mo alloy fuel. If the alloy has good thermal compatibility with aluminium, and this metastable gamma phase can be maintained during irradiation, U-Mo alloy would be a prime candidate for dispersion fuel for research reactors. In this paper, U-2w.%Mo and U-10w.%Mo alloy powder which have high density (above 15 g-U/cm 3 ), are prepared by centrifugal atomization. The U-Mo alloy fuel meats are made into rods extruding the atomized powders. The characteristics related to the thermal compatibility of U-2w.%Mo and U-10w.%Mo alloy fuel meat at 400 o C for time up to 2000 hours are examined. (author)

Bipolar plates for PEM fuel cells

Science.gov (United States)

Middelman, E.; Kout, W.; Vogelaar, B.; Lenssen, J.; de Waal, E.

The bipolar plates are in weight and volume the major part of the PEM fuel cell stack, and are also a significant contributor to the stack costs. The bipolar plate is therefore a key component if power density has to increase and costs must come down. Three cell plate technologies are expected to reach targeted cost price levels, all having specific advantages and drawbacks. NedStack has developed a conductive composite materials and a production process for fuel cell plates (bipolar and mono-polar). The material has a high electric and thermal conductivity, and can be processed into bipolar plates by a proprietary molding process. Process cycle time has been reduced to less than 10 s, making the material and process suitable for economical mass production. Other development work to increase material efficiency resulted in thin bipolar plates with integrated cooling channels, and integrated seals, and in two-component bipolar plates. Total thickness of the bipolar plates is now less than 3 mm, and will be reduced to 2 mm in the near future. With these thin integrated plates it is possible to increase power density up to 2 kW/l and 2 kW/kg, while at the same time reducing cost by integrating other functions and less material use.

Thorium-Based Fuel Cycles in the Modular High Temperature Reactor

Institute of Scientific and Technical Information of China (English)

CHANG Hong; YANG Yongwei; JING Xingqing; XU Yunlin

2006-01-01

Large stockpiles of civil-grade as well as weapons-grade plutonium have been accumulated in the world from nuclear power or other programs of different countries. One alternative for the management of the plutonium is to incinerate it in the high temperature reactor (HTR). The thorium-based fuel cycle was studied in the modular HTR to reduce weapons-grade plutonium stockpiles, while producing no additional plutonium or other transuranic elements. Three thorium-uranium fuel cycles were also investigated. The thorium absorption cross sections of the resolved and unresolved resonances were generated using the ZUT-DGL code based on existing resonance data. The equilibrium core of the modular HTR was calculated and analyzed by means of the code VSOP'94. The results show that the modular HTR can incinerate most of the initially loaded plutonium amounting to about 95.3% net 239Pu for weapons-grade plutonium and can effectively utilize the uranium and thorium in the thorium-uranium fuel cycles.

Distribution of iron during full loading of amberlite IRC-72 resin with uranium from nitrate solutions at 300C

International Nuclear Information System (INIS)

Shaffer, J.H.; Greene, C.W.

1979-01-01

The integrity of resin-based fuel kernels used in the fabrication of fuel elements for a high-temperature gas-cooled reactor will depend, in part, on the concentration of iron incorporated in the resin particles during their loading with uranium. Consequently, assessment of chemical specifications for iron as an impurity in uranyl nitrate solution should be based on its distribution during the resin loading operation. For this purpose, the behavior of iron, as an impurity in uranyl nitrate solutions, was investigated under equilibrium conditions at 30 0 C during full loading of Amberlite IRC-72 cation exchange reaction were derived from calculations based on complex coordination of ferric ion with the resin over the nitrate ion concentration range of approx. 0.5 to 2 N

Slightly enriched uranium fuel for a PHWR

International Nuclear Information System (INIS)

Notari, C.; Marajofsky, A.

1997-01-01

An improved fuel element design for a PHWR using slightly enriched uranium fuel is presented. It maintains the general geometric disposition of the currently used in the argentine NPP's reactors, replacing the outer ring of rods by rods containing annular pellets. Power density reduction is achieved with modest burnup losses and the void volume in the pellets can be used to balance these two opposite effects. The results show that with this new design, the fuel can be operated at higher powers without violating thermohydraulic limits and this means an improvement in fuel management flexibility, particularly in the transition from natural uranium to slightly enriched uranium cycle. (author)

Nuclear fuel pellet loading machine

International Nuclear Information System (INIS)

Dazen, J.R.; Denero, J.V.

1976-01-01

A nuclear fuel pellet loading machine is described including an inclined rack mounted on a base and having parallel spaced grooves on its upper surface arranged to support fuel rods. A fuel pellet tray is adapted to be placed on a table spaced from the rack, the tray having columns of fuel pellets which are in alignment with the open ends of fuel rods located in the rack grooves. A transition plate is mounted between the fuel rod rack and the fuel pellet tray to receive and guide the pellets into the open ends of the fuel rods. The pellets are pushed into the fuel rods by a number of mechanical fingers mounted on a motor operated block which is moved along the pellet tray length by a drive screw driven by the motor. To facilitate movement of the pellets in the fuel rods the rack is mounted on a number of spaced vibrators which vibrate the fuel rods during fuel pellet insertion. A pellet sensing device movable into an end of each fuel rod indicates to an operator when each rod has been charged with the correct number of pellets

Replacement divider plate performance under LOCA loading

International Nuclear Information System (INIS)

Huynk, H.M.; MClellan, G.H.; Schneider, W.G.

1997-01-01

A primary divider plate in a nuclear steam generator is required to perform its partitioning function with a minimum of cross leakage, without degradation in operating performance and without loss of structural integrity resulting from normal and accident loading. The design of the replacement divider plate for normal operating conditions is discussed in some detail in reference 1 and 2. This paper describes the structural response of the replacement divider plate to the severe loading resulting from a burst primary pipe. The loads for which the divider plate structural performance must be evaluated are mild to severe differential pressure transients resulting from several postulated sizes and types of pipe break scenarios. In the unlikely event of a severe Loss of Coolant Accident (LOCA) the divider plate or parts thereof must not exit the steam generator nor completely block the outlet nozzle. For the milder LOCA loads, the integrity of the divider plate and seat bars must be maintained. Analysis for the milder LOCA loads was carried out employing a conservative approach which ignores the actual interaction between the structure and the primary fluid. For these load cases it was shown that the divider plate does not become disengaged from the seat bars. For the more severe pipe breaks, the thermal-hydraulic analysis was coupled iteratively with the structural analysis, thereby taking into account divider plate deformation, in order to obtain a better prediction of the behaviour of the divider plate. In this manner substantial reduction in divider plate response to the more severe LOCA loading was achieved. It has been shown that, for the case of a postulated large LOCA (100% reactor inlet header), the disengagement of the divider plate from the seat bars resulted in an opening smaller than 1% of the divider plate area. (author)

The uranium-plutonium breeder reactor fuel cycle

International Nuclear Information System (INIS)

Salmon, A.; Allardice, R.H.

1979-01-01

All power-producing systems have an associated fuel cycle covering the history of the fuel from its source to its eventual sink. Most, if not all, of the processes of extraction, preparation, generation, reprocessing, waste treatment and transportation are involved. With thermal nuclear reactors more than one fuel cycle is possible, however it is probable that the uranium-plutonium fuel cycle will become predominant; in this cycle the fuel is mined, usually enriched, fabricated, used and then reprocessed. The useful components of the fuel, the uranium and the plutonium, are then available for further use, the waste products are treated and disposed of safely. This particular thermal reactor fuel cycle is essential if the fast breeder reactor (FBR) using plutonium as its major fuel is to be used in a power-producing system, because it provides the necessary initial plutonium to get the system started. In this paper the authors only consider the FBR using plutonium as its major fuel, at present it is the type envisaged in all, current national plans for FBR power systems. The corresponding fuel cycle, the uranium-plutonium breeder reactor fuel cycle, is basically the same as the thermal reactor fuel cycle - the fuel is used and then reprocessed to separate the useful components from the waste products, the useful uranium and plutonium are used again and the waste disposed of safely. However the details of the cycle are significantly different from those of the thermal reactor cycle. (Auth.)

Radionuclide compositions of spent fuel and high level waste for the uranium and plutonium fuelled PWR

International Nuclear Information System (INIS)

Fairclough, M.P.; Tymons, B.J.

1985-06-01

The activities of a selection of radionuclides are presented for three types of reactor fuel of interest in radioactive waste management. The fuel types are for a uranium 'burning' PWR, a plutonium 'burning' PWR using plutonium recycled from spent uranium fuel and a plutonium 'burning' PWR using plutonium which has undergone multiple recycle. (author)

Isotopic composition and radiological properties of uranium in selected fuel cycles

International Nuclear Information System (INIS)

Fleischman, R.M.; Liikala, R.C.

1975-04-01

Three major topic areas are discussed: First, the properties of the uranium isotopes are defined relative to their respective roles in the nuclear fuel cycle. Secondly, the most predominant fuel cycles expected in the U. S. are described. These are the Light Water Reactor (LWR), High Temperature Gas Cooled Reactor (HTGR), and Liquid Metal Fast Breeder Reactor (LMFBR) fuel cycles. The isotopic compositions of uranium and plutonium fuels expected for these fuel cycles are given in some detail. Finally the various waste streams from these fuel cycles are discussed in terms of their relative toxicity. Emphasis is given to the high level waste streams from reprocessing of spent fuel. Wastes from the various fuel cycles are compared based on projected growth patterns for nuclear power and its various components. (U.S.)

Irradiation Experiment Conceptual Design Parameters for NBSR Fuel Conversion

Energy Technology Data Exchange (ETDEWEB)

Brown, N. R. [Brookhaven National Lab. (BNL), Upton, NY (United States). Nuclear Science and Technology Dept.; Brown, N. R. [Brookhaven National Lab. (BNL), Upton, NY (United States). Nuclear Science and Technology Dept.; Baek, J. S [Brookhaven National Lab. (BNL), Upton, NY (United States). Nuclear Science and Technology Dept.; Hanson, A. L. [Brookhaven National Lab. (BNL), Upton, NY (United States). Nuclear Science and Technology Dept.; Cuadra, A. [Brookhaven National Lab. (BNL), Upton, NY (United States). Nuclear Science and Technology Dept.; Cheng, L. Y. [Brookhaven National Lab. (BNL), Upton, NY (United States). Nuclear Science and Technology Dept.; Diamond, D. J. [Brookhaven National Lab. (BNL), Upton, NY (United States). Nuclear Science and Technology Dept.

2014-04-30

It has been proposed to convert the National Institute of Standards and Technology (NIST) research reactor, known as the NBSR, from high-enriched uranium (HEU) fuel to low-Enriched uranium (LEU) fuel. The motivation to convert the NBSR to LEU fuel is to reduce the risk of proliferation of special nuclear material. This report is a compilation of relevant information from recent studies related to the proposed conversion using a metal alloy of LEU with 10 w/o molybdenum. The objective is to inform the design of the mini-plate and full-size-Plate irradiation experiments that are being planned. This report provides relevant dimensions of the fuel elements, and the following parameters at steady state: average and maximum fission rate density and fission density, fuel temperature distribution for the plate with maximum local temperature, and two-dimensional heat flux profiles of fuel plates with high power densities. The latter profiles are given for plates in both the inner and outer core zones and for cores with both fresh and depleted shim arms (reactivity control devices). A summary of the methodology to obtain these results is presented. Fuel element tolerance assumptions and hot channel factors used in the safety analysis are also given.

Critical experiments on enriched uranium graphite moderated cores

International Nuclear Information System (INIS)

Kaneko, Yoshihiko; Akino, Fujiyoshi; Kitadate, Kenji; Kurokawa, Ryosuke

1978-07-01

A variety of 20 % enriched uranium loaded and graphite-moderated cores consisting of the different lattice cells in a wide range of the carbon to uranium atomic ratio have been built at Semi-Homogeneous Critical Experimental Assembly (SHE) to perform the critical experiments systematically. In the present report, the experimental results for homogeneously or heterogeneously fuel loaded cores and for simulation core of the experimental reactor for a multi-purpose high temperature reactor are filed so as to be utilized for evaluating the accuracy of core design calculation for the experimental reactor. The filed experimental data are composed of critical masses of uranium, kinetic parameters, reactivity worths of the experimental control rods and power distributions in the cores with those rods. Theoretical analyses are made for the experimental data by adopting a simple ''homogenized cylindrical core model'' using the nuclear data of ENDF/B-III, which treats the neutron behaviour after smearing the lattice cell structure. It is made clear from a comparison between the measurement and the calculation that the group constants and fundamental methods of calculations, based on this theoretical model, are valid for the homogeneously fuel loaded cores, but not for both of the heterogeneously fuel loaded cores and the core for simulation of the experimental reactor. Then, it is pointed out that consideration to semi-homogeneous property of the lattice cells for reactor neutrons is essential for high temperature graphite-moderated reactors using dispersion fuel elements of graphite and uranium. (author)

Natural uranium equivalent fuel an innovative design for proven CANDU technology

Energy Technology Data Exchange (ETDEWEB)

Pineiro, F.; Ho, K.; Khaial, A.; Boubcher, M.; Cottrell, C.; Kuran, S., E-mail: fabricia.pineiro@candu.com [Candu Energy Inc., Mississauga, ON (Canada); Zhenhua, Z.; Zhiliang, M. [Third Qinshan Nuclear Power Company, Haiyan, Zhejiang (China)

2015-07-01

The high neutron economy, on-power refuelling capability and fuel bundle design simplicity in CANDU reactors allow for the efficient utilization of alternative fuels. Candu Energy Inc. (Candu), in collaboration with the Third Qinshan Nuclear Power Company (TQNPC), the China North Nuclear Fuel Corporation (CNNFC), and the Nuclear Power Institute of China (NPIC), has successfully developed an advanced fuel called Natural Uranium Equivalent (NUE). This innovative design consists of a mixture of recycled and depleted uranium, which can be implemented in existing CANDU stations thereby bringing waste products back into the energy stream, increasing fuel resources diversity and reducing fuel costs. (author)

Natural uranium equivalent fuel. An innovative design for proven CANDU technology

Energy Technology Data Exchange (ETDEWEB)

Pineiro, F.; Ho, K.; Khaial, A.; Boubcher, M.; Cottrell, C.; Kuran, S. [Candu Energy Inc., Mississauga, Ontario (Canada); Zhenhua, Z.; Zhiliang, M. [Third Qinshan Nuclear Power Co., Haiyan, Zhejiang (China)

2015-09-15

The high neutron economy, on-power refuelling capability and fuel bundle design simplicity in CANDU® reactors allow for the efficient utilization of alternative fuels. Candu Energy Inc. (Candu), in collaboration with the Third Qinshan Nuclear Power Company (TQNPC), the China North Nuclear Fuel Corporation (CNNFC), and the Nuclear Power Institute of China (NPIC), has successfully developed an advanced fuel called Natural Uranium Equivalent (NUE). This innovative design consists of a mixture of recycled and depleted uranium, which can be implemented in existing CANDU stations thereby bringing waste products back into the energy stream, increasing fuel resources diversity and reducing fuel costs. (author)

Measurement of enriched uranium and uranium-aluminum fuel materials with the AWCC

International Nuclear Information System (INIS)

Krick, M.S.; Menlove, H.O.; Zick, J.; Ikonomou, P.

1985-05-01

The active well coincidence counter (AWCC) was calibrated at the Chalk River Nuclear Laboratories (CRNL) for the assay of 93%-enriched fuel materials in three categories: (1) uranium-aluminum billets, (2) uranium-aluminum fuel elements, and (3) uranium metal pieces. The AWCC was a standard instrument supplied to the International Atomic Energy Agency under the International Safeguards Project Office Task A.51. Excellent agreement was obtained between the CRNL measurements and previous Los Alamos National Laboratory measurements on similar mockup fuel material. Calibration curves were obtained for each sample category. 2 refs., 8 figs., 15 tabs

Estimates of future demand for uranium and nuclear fuel cycle services

Energy Technology Data Exchange (ETDEWEB)

Krymm, R; Woite, G [International Atomic Energy Agency, Division of Nuclear Power and Reactors, Economic Studies Section, Vienna (Austria)

1976-07-01

As a review of forecasts made over the last few years amply demonstrates, projections of nuclear power capacity on a country, regional or world basis are subject to uncertainties. It summarizes the evolution of estimates made in the recent past, should provide a sobering reminder of the advisability of relying on ranges rather than on single figures. Although they are derived from a relatively narrow range of assumptions for nuclear power capacity, the alternative estimates of demands for uranium and nuclear-fuel-cycle services differ by about 50%. If plausible variations in breeder penetration, load factors, tails assays and fuel performance were taken into account, a ratio of 2 between maximum and minimum possible demands for the 2000 could easily be approached. Thus, for instance, a 15% (instead of 5%) breeder penetration by the year 2000 would decrease annual natural uranium demand by about 10%, a drop of load factor from 0.7 to 0.6 would drop the demand by another 10%, a decrease in tail assay from 0.25% to 0.2% would drop the demand by 8%. These momentous uncertainties, characteristic of medium- and long-term demand projections, offer a sharp contrast to the inflexibility of short-term requirements. Once a nuclear plant is ordered, the demand for the fuel services required for its core and for its replacement loadings is practically fixed (subject to minor trade-offs) and it can only be delayed in time by accepting exceedingly heavy additional costs. The demand for uranium can be characterized as being uncertain in the future and inelastic in the present. It faces sources of supply which, with the exception of fabrication and conversion facilities, are characterized by long planning times, lengthy prospecting and construction times, and above all by heavy capital investments. This combination offers an almost ideal framework for instability and wild price fluctuations if consumers and suppliers operate independently seeking temporary guidance in their

Estimates of future demand for uranium and nuclear fuel cycle services

International Nuclear Information System (INIS)

Krymm, R.; Woite, G.

1976-01-01

As a review of forecasts made over the last few years amply demonstrates, projections of nuclear power capacity on a country, regional or world basis are subject to uncertainties. It summarizes the evolution of estimates made in the recent past, should provide a sobering reminder of the advisability of relying on ranges rather than on single figures. Although they are derived from a relatively narrow range of assumptions for nuclear power capacity, the alternative estimates of demands for uranium and nuclear-fuel-cycle services differ by about 50%. If plausible variations in breeder penetration, load factors, tails assays and fuel performance were taken into account, a ratio of 2 between maximum and minimum possible demands for the 2000 could easily be approached. Thus, for instance, a 15% (instead of 5%) breeder penetration by the year 2000 would decrease annual natural uranium demand by about 10%, a drop of load factor from 0.7 to 0.6 would drop the demand by another 10%, a decrease in tail assay from 0.25% to 0.2% would drop the demand by 8%. These momentous uncertainties, characteristic of medium- and long-term demand projections, offer a sharp contrast to the inflexibility of short-term requirements. Once a nuclear plant is ordered, the demand for the fuel services required for its core and for its replacement loadings is practically fixed (subject to minor trade-offs) and it can only be delayed in time by accepting exceedingly heavy additional costs. The demand for uranium can be characterized as being uncertain in the future and inelastic in the present. It faces sources of supply which, with the exception of fabrication and conversion facilities, are characterized by long planning times, lengthy prospecting and construction times, and above all by heavy capital investments. This combination offers an almost ideal framework for instability and wild price fluctuations if consumers and suppliers operate independently seeking temporary guidance in their

MTR fuel plate qualification capabilities at SCK-CEN

International Nuclear Information System (INIS)

Koonen, E.; Jacquet, P.

2002-01-01

In order to enhance the capabilities of BR2 in the field of MTR fuel plate testing, a dedicated irradiation device has been designed. In its basic version this device allows the irradiation of 3 fuel plates. The central fuel plate may be replaced by a dummy plate or a plate carrying dosimeters. A first FUTURE device has been built. A benchmark irradiation has been executed with standard BR2 fuel plates in order to qualify this device. Detailed neutronic calculations were performed and the results compared to the results of the post-irradiation examinations of the plates. These comparisons demonstrate the capability to conduct a fuel plate irradiation program under requested and well-known irradiation conditions. Further improvements are presently being designed in order to extend the ranges of heat flux and surface temperature of the fuel plates that can be handled with the FUTURE device. (author)

Thermal-hydraulic calculations for KUHFR with reduced enrichment uranium fuel

International Nuclear Information System (INIS)

Mishima, Kaichiro; Shibata, Toshikazu.

1982-01-01

This report provides the preliminary results of the thermal-hydraulic calculations to study the safety aspects in fueling the KUHFR with reduced enrichment uranium. The calculations were based on what was outlined in the Safety Analysis Report for the KUHFR and the guidebook for research reactor core conversion, IAEA-TECDOC-233, published by the International Atomic Energy Agency. No significant differences in the thermal-hydraulic operating conditions have been found between HEU and MEU fuels. However, in LEU cases, the combination of three factors - larger power peaking with LEU fuel, smaller thermal conductivity of U 3 O 8 -Al fuel with high uranium densities, and thicker fuel meat - resulted in higher maximum fuel and surface temperatures with the LEU oxide fuel. (author)

Potential health hazard of nuclear fuel waste and uranium ore

International Nuclear Information System (INIS)

Mehta, K.; Sherman, G.R.; King, S.G.

1991-06-01

The variation of the radioactivity of nuclear fuel waste (used fuel and fuel reprocessing waste) with time, and the potential health hazard (or inherent radiotoxicity) resulting from its ingestion are estimated for CANDU (Canada Deuterium Uranium) natural-uranium reactors. Four groups of radionuclides in the nuclear fuel waste are considered: actinides, fission products, activation products of zircaloy, and activation products of fuel impurities. Contributions from each of these groups to the radioactivity and to the potential health hazard are compared and discussed. The potential health hazard resulting from used fuel is then compared with that of uranium ore, mine tailings and refined uranium (fresh fuel) on the basis of equivalent amounts of uranium. The computer code HAZARD, specifically developed for these computations, is described

A comparison of the metallurgical behaviour of dispersion fuels with uranium silicides and U6Fe as dispersants

International Nuclear Information System (INIS)

Nazare, S.

1984-01-01

In the past few years metallurgical studies have been carried out to develop fuel dispersions with U-densities up to 7.0 Mg U m -3 . Uranium silicides have been considered to be the prime candidates as dispersants; U 6 Fe being a potential alternative on account of its higher U-density. The objective of this paper is to compare the metallurgical behaviour of these two material combinations with regard to the following aspects: (1) preparation of the compounds U 3 Si, U 3 Si 2 and U 6 Fe; (2) powder metallurgical processing to miniature fuel element plates; (3) reaction behaviour under equilibrium conditions in the relevant portions of the ternary U-Si-Al and U-Fe-Al systems; (4) dimensional stability of the fuel plates after prolonged thermal treatment; (5) thermochemical behaviour of fuel plates at temperatures near the melting point of the cladding. Based on this data, the possible advantages of each fuel combination are discussed. (author)

Monte Carlo simulation of irradiation of MTR fuel plates in the BR2 reactor using a full-scale 3-d model with inclined channels

International Nuclear Information System (INIS)

Kuzminov, V. V; Koonen, E.; Ponsard, B.

2002-01-01

A three-dimensional full-scale Monte Carlo model of the BR2 reactor has been developed for simulation of irradiation conditions of materials and fuel loaded in various irradiation devices. This new reactor model includes a detailed geometrical description of the inclined reactor channels, the irradiation devices loaded in these channels including the materials to be tested/loaded in these devices, the burn-up of the BR2 fuel elements and the poisoning of the beryllium matrix. Recently a benchmark irradiation of new irradiation device for testing and qualification of MTR fuel plates has been performed. For this purpose the detailed irradiation conditions of fuel plates had to be predetermined. Monte Carlo calculations of neutron fluxes and heat load distributions in irradiated MTR fuel plates were performed taking into account the contents of all loaded experimental devices in the reactor channels. A comparison of the calculated and measured values of neutron fluxes and of heat loads in the BR2 reactor is presented in this paper. The comparison is part of the validation process of the new reactor model. It also serves to establish the capability to conduct a fuel plate irradiation program under requested and well- known irradiation conditions. (author)

Qualification of high-density fuel manufacturing for research reactors at CNEA

Energy Technology Data Exchange (ETDEWEB)

Adelfang, P.; Alvarez, L.; Boero, N.; Calabrese, R.; De La Fuente, M.; Echenique, P.; Markiewicz, M.; Pasqualini, E.; Ruggirello, G.; Taboada, H. [CNEA, Buenos Aires (Argentina)

2001-07-01

CNEA, the National Atomic Energy Commission of Argentina, is at the present a qualified supplier of uranium oxide fuel for research reactors. A new objective in this field is to develop and qualify the manufacturing of LEU high-density fuel for this type of reactors. According with the international trend Silicide fuel and U-xMo fuel are included in our program as the most suitable options. The facilities to complete the qualification of high-density MTR fuels, like the manufacturing plant installations, the reactor, the pool side fuel examination station and the hot cells are fully operational and equipped to perform all the activities required within the program. The programs for both type of fuels include similar activities: development and set up of the fuel material manufacturing technology, set up of fuel plate manufacturing, fabrication and irradiation of miniplates, fabrication and irradiation of full scale fuel elements, post-irradiation examination and feedback for manufacturing improvements. For silicide fuels most of these steps have already been completed. For U-xMo fuel the activities also include the development of alternative ways to obtain U-xMo powder, feasibility studies for large-scale manufacturing and the economical assessment. Set up of U-xMo fuel plate manufacturing is also well advanced and the fabrication of the first full scale prototype is foreseen during this year. (author)

Suitability of x-ray paper as an inspection tool for flat plate nuclear fuel

International Nuclear Information System (INIS)

Barna, B.A.

1979-01-01

The flat plate nuclear fuel used in the Advanced Test Reactor (ATR) has several attributes which are best examined by radiography. These are fuel core dimensions and location, homogeneity of the uranium aluminide alloy that composes the core, and the location and sizing of fuel particles in the fuel free edge borders of the plates. The most economiccal approach is to inspect for all three attributes from a single radiograph which requires accommodation of a large contrast range. Currently radiography is conducted using Kodak type M double emulsion film which provides a high quality image for evaluation. A promising alternative to film exists however in paper radiography. The two media are very similar except that paper uses a single emulsion which is deposited on an opaque diffuse reflecting surface. This requires that the image be viewed with reflected rather than transmitted light. This type of physical structure results in lower materials and processing costs. For example, Kodak Industrex 600 paper is approximately 50% the cost of type M film. In addition the image can be developed and viewed (although not fixed) in as little as 10 seconds. The results of test to ascertain the suitability of paper radiography for these purposes are described. Whole there was some degradation of the image with the use of paper, the paper was judged suitable for identification of edge border location, homogeneity, and floking

Fracture toughness of WWER Uranium dioxide fuel pellets with various grain size

International Nuclear Information System (INIS)

Sivov, R.; Novikov, V.; Mikheev, E.; Fedotov, A.

2015-01-01

Uranium dioxide fuel pellets with grain sizes 13, 26, and 33 μm for WWER were investigated in the present work in order to determine crack formation and the fracture toughness.The investigation of crack formation in uranium oxide fuel pellets of the WWER-types showed that Young’s modulus and the microhardness of polycrystalline samples increase with increasing grain size, while the fracture toughness decreases. Characteristically, radial Palmqvist cracks form on the surface of uranium dioxide pellets for loads up to 1 kg. Transgranular propagation of cracks over distances several-fold larger than the length of the imprint diagonal is observed in pellets with large grains and small intragrain pores. Intergranular propagation of cracks along grain boundaries with branching occurs in pellets with small grains and low pore concentration on the grain boundaries. Blunting on large pores and at breaks in direction does not permit the cracks to reach a significant length

Concept Feasibility Report for Electroplating Zirconium onto Uranium Foil - Year 2

Energy Technology Data Exchange (ETDEWEB)

Coffey, Greg W. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Meinhardt, Kerry D. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Joshi, Vineet V. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Pederson, Larry R. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Burkes, Douglas [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

2015-03-01

The Fuel Fabrication Capability within the U.S. High Performance Research Reactor Conversion Program is funded through the National Nuclear Security Administration (NNSA) NA-26 (Office of Material Management and Minimization). An investigation was commissioned to determine the feasibility of using electroplating techniques to apply a coating of zirconium onto depleted uranium/molybdenum alloy (U-10Mo). Electroplating would provide an alternative method to the existing process of hot roll-bonding zirconium foil onto the U-10Mo fuel foil during the fabrication of fuel elements for high-performance research reactors. The objective of this research was to develop a reproducible and scalable plating process that will produce a uniform, 25 μm thick zirconium metal coating on U-10Mo foil. In previous work, Pacific Northwest National Laboratory (PNNL) established a molten salt electroplating apparatus and protocol to plate zirconium metal onto molybdenum foil (Coffey 2015). During this second year of the research, PNNL furthered this work by moving to the U-10Mo alloy system (90 percent uranium:10 percent molybdenum). The original plating apparatus was disassembled and re-assembled in a laboratory capable of handling low-level radioactive materials. Initially, the work followed the previous year’s approach, and the salt bath composition was targeted at the eutectic composition (LiF:NaF:ZrF4 = 26:37:37 mol%). Early results indicated that the formation of uranium fluoride compounds would be problematic. Other salt bath compositions were investigated in order to eliminate the uranium fluoride production (LiF:NaF = 61:39 mol% and LiF:NaF:KF = 46.5:11.5:42 mol% ). Zirconium metal was used as the crucible for the molten salt. Three plating methods were used—isopotential, galvano static, and pulsed plating. The molten salt method for zirconium metal application provided high-quality plating on molybdenum in PNNL’s previous work. A key advantage of this approach is that

CarbonNanoTubes (CNT) in bipolar plates for PEM fuel cell applications

Energy Technology Data Exchange (ETDEWEB)

Grundler, M.; Derieth, T.; Beckhaus, P.; Heinzel, A. [centre for fuel cell technology ZBT GmbH (Germany)

2010-07-01

Using standard mass production techniques for the fabrication of fuel cell components, such as bipolar plates, is a main issue for the commercialisation of PEM fuel cell systems. Bipolar plates contribute significantly to the cost structure of PEM stacks. In an upcoming fuel cell market a large number of bipolar plates with specific high-quality standards will be needed. At the Centre for Fuel Cell Technology (ZBT) together with the University of Duisburg-Essen fuel cell stacks based on injection moulded bipolar plates have been developed and demonstrated successfully [1]. This paper focuses on the interactions between carbon filling materials (graphite, carbon black and carbon nanotubes (CNT)) in compound based bipolar plates and especially the potential of CNTs, which were used in bipolar plates for the first time. The entire value added chain based on the feedstock, the compounding and injection moulding process, the component bipolar plate, up to the operation of a PEM single fuel cell stack with CNT-based bipolar plates is disclosed. (orig.)

Testing of reactor fuel materials using nuclear techniques

International Nuclear Information System (INIS)

Khouri, M.T.F.C.

1978-01-01

The tests presented here apply to: the quantitative determination of uranium in the core of fuel element plates by the detection of the number of neutrons produced in photo induced reactions in uranium; the determination of 235 U proportion in uranium dioxide samples, in the form of uranyl nitrate, by the technique of the detection of tracks produced by fission fragments and in pellet samples by passive gamma spectrometry and the checking of uranium homogenization distribution in fuel plates and uranium dioxide pellets. (Author) [pt

The status of uranium-silicon alloy fuel development for the RERTR program

International Nuclear Information System (INIS)

Domagala, R.F.; Wiencek, T.C.; Thresh, H.R.; Stahl, D.

1983-01-01

As part of the national Reduced Enrichment Research and Test Reactor (RERTR) Program, Argonne National Laboratory (ANL) is engaged in a fuel-alloy development project. The fuel alloys are dispersed in an aluminum matrix and metallurgically roll-bonded within 6061 Al alloy. To date, 'miniplates' with up to 40 vol. fuel alloy have been successfully fabricated. Thirty-one of these plates have been or are being irradiated in the Oak Ridge Reactor (ORR). Three different fuels have been used in the ANL miniplates: U 3 Si (U + 4 wt.% Si), U 3 Si 2 (U + 7.4 wt.% Si), or ''U 3 SiAl'' (U + 3.5 wt.% Si + 1.5 wt.% Al). All three are candidates for permitting higher fuel loadings and thus lower enrichments of 235 U than would be possible with either UAl x or U 3 O 8 , the current fuels for plate-type elements. The enrichment level employed at ANL is ∼19.8%. Continuing effort involves the production of miniplates with up to ∼60 vol. % fuel, the development of a technology for full-size plate fabrication, and post-irradiation examination of miniplates already removed from the ORR. (author)

Generating Quasi-Isentropic Loading to Targets via Flier-Plate Technique

International Nuclear Information System (INIS)

Shen Qiang; Su Xiaopeng; Wang Chuanbin; Zhang Lianmeng; Hua Jinsong; Tan Hua

2008-01-01

The quasi-isentropic loading technique allows investigation of material properties in a high-pressure, low-temperature regime that is inaccessible by conventional shock wave experiments. In the present paper, the layered flier-plate and graded density flier-plate, which have different variations in the density gradient along the thickness direction but the same density range, were designed and fabricated. Impact experiments were then performed on a two-stage light gas gun. VISAR-measured results show that wave profiles with an initial jump followed by a slowly-rising front to the peak velocity amplitude are generated by using both types of the flier-plate, indicating that quasi-isentropic loading to the targets have been successfully realized. The process of quasi-isentropic loading can be seen as the successive overlap of a series of small shock waves by the transient layers in the flier-plate. It is obvious that the graded density flier-plate creates a more smoothly rising front, and the compression effect must be closer to isentropic loading than that of the layered flier-plate with the same density range

Use of open-cell resilient polyurethane foam loaded with crown ether for the preconcentration of uranium from aqueous solutions

International Nuclear Information System (INIS)

Abou-Mesalam, M.M.; El-Naggar, I.M.; Abdel-Hai, M.S.; El-Shahawi, M.S.

2003-01-01

The preconcentration of uranium from aqueous solutions on open-cell resilient polyurethane foams (PUF) impregnated with crown ether as an organic extractant in different conditions was investigated. The data showed that 50 minutes is a sufficient time to attain equilibrium with a maximum extraction percentage for uranium ion on polyurethane foams loaded with crown ether. Also the extraction percentage of uranium is increased markedly with increasing the pH values up to pH ∼ 6 and displayed the lowest extraction at 8 > pH > 6. The different isotherms of uranium sorption have shown that the sorption followed a Freundlich isotherm. Column studies have been carried out in order to extend these studies to the plant scale. From the data of column sorption and breakthrough curves, the height equivalent of theoretical plates (HETP), and breakthrough capacity which affect the efficiency of the column have been calculated and found to be 1.03 mm/plate, 64 ± 5 and 58.3 mg uranium/gram polyurethane foam impregnated with crown ether, respectively. (author)

TRISUL- a code for Thorium Reactor Investigations with Segregated Uranium Loading

International Nuclear Information System (INIS)

Jagannathan, V.

2000-09-01

A code called TRISUL has been developed for the fuel cycle studies involving a large-scale utilization of thorium. It has been specially developed for the design studies of a thorium breeder reactor (ATBR) core. In this core, a high rate of breeding of 233 U is achieved by placing the thoria rods in the ambience of high thermal neutron flux, generated by a combination of enriched uranium or an equivalent seed material and D 2 O moderator. The core consists of a number of such seed and blanket type fuel assemblies arranged in a regular hexagonal lattice array surrounded by D 2 O reflector on all sides. At least one batch size of pure thoria clusters without the seed fuel rods are considered to be loaded uniformly in the same core at twice the assembly lattice pitch. TRISUL solves the few group diffusion theory equations by the center- mesh finite difference method. Regular hexagonal or triangular right-prismatic meshes are considered. Since the ATBR core considers boiling light water as coolant, a thermal hydraulic model is incorporated in the TRISUL code to calculate the void or steam fraction as a function of core height in each fuel assembly. The homogenized two group lattice parameters have been generated by the PHANTOM code system for the two types of fuel clusters stated above

Possibility of using metal uranium fuel in heavy water reactors

International Nuclear Information System (INIS)

Djuric, B.; Mihajlovic, A.; Drobnjak, Dj.

1965-01-01

The review of metal uranium properties including irradiation in the reactor core lead to the following conclusions. Using metal uranium in the heavy water reactors would be favourable from economic point of view for ita high density, i.e. high conversion factor and low cost of fuel elements fabrication. Most important constraint is swelling during burnup and corrosion

PRETREATING URANIUM FOR METAL PLATING

Science.gov (United States)

Wehrmann, R.F.

1961-05-01

A process is given for anodically treating the surface of uranium articles, prior to metal plating. The metal is electrolyzed in an aqueous solution of about 10% polycarboxylic acid, preferably oxalic acid, from 1 to 5% by weight of glycerine and from 1 to 5% by weight of hydrochloric acid at from 20 to 75 deg C for from 30 seconds to 15 minutes. A current density of from 60 to 100 amperes per square foot is used.

Parametric study of the deformation of dispersion fuel plates

International Nuclear Information System (INIS)

Vieira, Edeval; Leal Neto, Ricardo Mendes; Durazzo, Michelangelo

2011-01-01

The Nuclear and Energy Research Institute - IPEN-CNEN/SP produces routinely the nuclear fuel necessary for operating its research reactor, IEA-R1. This fuel consists of fuel plates containing U 3 Si 2 -Al composites as the meat, which are fabricated by rolling. The rolling process currently deployed was developed with base on information obtained from literature, which were used as premises for defining the current manufacturing procedures, according to a methodology with essentially empirical character. Despite the current rolling process to be perfectly stable and highly reproducible, it is not well characterized and therefore is not fully known. The objective of this work is to characterize the rolling process for producing fuel plates, presenting results of the evolution of all parameters of technological interest, after each rolling pass, obtaining information along the fuel plate deformation during the rolling process. (author)

Irradiated microstructure of U-10Mo monolithic fuel plate at very high fission density

Science.gov (United States)

Gan, J.; Miller, B. D.; Keiser, D. D.; Jue, J. F.; Madden, J. W.; Robinson, A. B.; Ozaltun, H.; Moore, G.; Meyer, M. K.

2017-08-01

Monolithic U-10Mo alloy fuel plates with Al-6061 cladding are being developed for use in research and test reactors as low enrichment fuel (RERTR-9B experiment. This paper discusses the TEM characterization results for this U-10Mo/Zr/Al6061 monolithic fuel plate (∼59% U-235 enrichment) irradiated in Advanced Test Reactor at Idaho National Laboratory with an unprecedented high local fission density of 9.8E+21 fissions/cm3. The calculated fuel foil centerline temperature at the beginning of life and the end of life is 141 and 194 °C, respectively. TEM lamellas were prepared using focus ion beam lift-out technique. The estimated U-Mo fuel swelling, based on the fuel foil thickness change from SEM, is approximately 76%. Large bubbles (>1 μm) are distributed evenly in U-Mo and interlink of these bubbles is evident. The average size of subdivided grains at this fission density appears similar to that at 5.2E+21 fissions/cm3. The measured average Mo and Zr content in the fuel matrix is ∼30 at% and ∼7 at%, respectively, in general agreement with the calculated Mo and Zr from fission density.

Thermal-hydraulic analysis under partial loss of flow accident hypothesis of a plate-type fuel surrounded by two water channels using RELAP5 code

Directory of Open Access Journals (Sweden)

Itamar Iliuk

2016-01-01

Full Text Available Thermal-hydraulic analysis of plate-type fuel has great importance to the establishment of safety criteria, also to the licensing of the future nuclear reactor with the objective of propelling the Brazilian nuclear submarine. In this work, an analysis of a single plate-type fuel surrounding by two water channels was performed using the RELAP5 thermal-hydraulic code. To realize the simulations, a plate-type fuel with the meat of uranium dioxide sandwiched between two Zircaloy-4 plates was proposed. A partial loss of flow accident was simulated to show the behavior of the model under this type of accident. The results show that the critical heat flux was detected in the central region along the axial direction of the plate when the right water channel was blocked.

Safety Parameters for the Recycled Uranium Loaded into a CANDU Reactor

International Nuclear Information System (INIS)

Park, Chang Je; Kang, Kweon Ho; Na, Sang Ho; Kim, Young Hee; Ryu, Ho Jin; Park, Geun Il; Song, Kee Chan

2008-01-01

In order to recover uranium and TRU from spent nuclear fuels, a pyroprocessing has been developed through a dry and metallurgical reprocess technology using a series of electrolyses such as an electro-reduction, an electro-refining, and an electro-winning. When the spent fuel is being fed into the pyroprocess, most of the uranium is gathered in metallic form around a solid cathode during an electro-refining process. It is expected that the recovered uranium will be sent to a spent fuel storage site after converting it into a metal ingot form to reduce its storage space and transportation burden. However, the weight percent of U-235 in the recovered uranium is about 0.9 wt% and it is sufficiently re-utilized in a heavy water reactor which uses a natural uranium fuel. The reuse of recovered uranium will bring not only a huge economical profit and save of uranium resources but also an alleviation of burden on the management and disposal of the spent fuel. A previous research on recycling of recovered uranium was carried out and most of the recovered uranium was assumed to be imported from abroad at that time. The preliminary results showed there is a sufficient possibility to recycle recovered uranium in terms of a reactor's characteristics as well as the fuel performance. And the DUPIC (direct use of spent pressurized water reactor fuel into CANDU reactor) program has also been performed and demonstrated the fundamental technologies. The recovered uranium from a pyroprocess contains some TRU as an impurity and it will exhibit a slightly different behavior from the previous recycling options. In this paper, the reactor's characteristics including safety parameters are investigated based on the lattice calculations which are performed for the CANFELX bundle

Sodium-cooled Fast Reactor Cores using Uranium-Free Metallic Fuels for Maximizing TRU Support Ratio

International Nuclear Information System (INIS)

You, WuSeung; Hong, Ser Gi

2014-01-01

The depleted uranium plays important roles in the SFR burner cores because it substantially contributes to the inherent safety of the core through the negative Doppler coefficient and large delayed neutron. However, the use of depleted uranium as a diluent nuclide leads to a limited value of TRU support ratio due to the generation of TRUs through the breeding. In this paper, we designed sodium cooled fast reactor (SFR) cores having uranium-free fuels 3,4 for maximization of TRU consumption rate. However, the uranium-free fuelled burner cores can be penalized by unacceptably small values of the Doppler coefficient and small delayed neutron fraction. In this work, metallic fuels of TRU-(W or Ni)-Zr are considered to improve the performances of the uranium-free cores. The objective of this work is to consistently compare the neutronic performances of uranium-free sodium cooled fast reactor cores having TRU-Zr metallic fuels added with Ni or W and also to clarify what are the problematic features to be resolved. In this paper, a consistent comparative study of 400MWe sodium cooled burner cores having uranium-based fuels and uranium-free fuels was done to analyze the relative core neutronic features. Also, we proposed a uranium-free metallic fuel based on Nickel. From the results, it is found that tungsten-based uranium-free metallic fuel gives large negative Doppler coefficient due to high resonance of tungsten isotopes but this core has large sodium void worth and small effective delayed neutron fraction while the nickel-based uranium-free metallic fuelled core has less negative Doppler coefficient but smaller sodium void worth and larger effective delayed neutron fraction than the tungsten-based one. On the other hand, the core having TRU-Zr has very high burnup reactivity swing which may be problematic in compensating it using control rods and the least negative Doppler coefficient

Development of low enriched uranium target plates by thermo-mechanical processing of UAl2–Al matrix for production of 99Mo in Pakistan

International Nuclear Information System (INIS)

Ali, Kanwar Liaqat; Khan, Akhlaque Ahmad; Mushtaq, Ahmad; Imtiaz, Farhan; Ziai, Maratab Ali; Gulzar, Amir; Farooq, Muhammad; Hussain, Nazar; Ahmed, Nisar; Pervez, Shahid; Zaidi, Jamshed Hussain

2013-01-01

Uranium aluminide predominated with UAl 2 phase was prepared by arc-melting procedures and comminuted to required particle size. UAl 2 and Al powders were blended and compacted to achieve LEU fuel density of 2.17 g/cm 3 . The picture-frame technique was used to clad the dispersions (UAl 2 –Al) with aluminum. A few target plates were fabricated by thermo-mechanical processing (hot rolling and annealing) of UAl 2 –Al matrix contained in roll billet of Al. The fabricated plates were characterized by destructive and some of non-destructive testing techniques and then annealed to achieve required phase of uranium aluminide for proper dissolution in basic media

Method of chemical reprocessing of irradiated nuclear fuels (especially fuels containing uranium)

International Nuclear Information System (INIS)

Koch, G.

1975-01-01

The invention deals with a method for the extraction especially of fast breeder fuels of high burn-up. A quaternary ammonium nitrate of high molecular weight is put into an organic diluting medium as extraction agent, corresponding to the general formula NRR'R''R'''NO 3 where R,R' and R'' are aliphatic radicals, R''' a methyl radical and the sum of the C atoms is greater than 16. After the extraction of the aqueous nitric acid containing nuclear fuel solution with this extracting agent, uranium, plutonium (or also thorium) can be found to a very high percentage in the organic phase and can be practically quantitatively back-extracted by means of diluted nitric acid, sulphuric acid or acetic acid. By using 30 volume percent tricapryl methyl ammonium nitrate in diethyl benzene for example, a distribution coefficient of 10.3 is obtained for uranium. (RB/LH) [de

Nuclear fuel rod with burnable plate and pellet-clad interaction fix

International Nuclear Information System (INIS)

Boyle, R.F.

1987-01-01

This patent describes a nuclear fuel rod comprising a metallic tubular cladding containing nuclear fuel pellets, the pellets containing enriched uranium-235. The improvement described here comprises: ceramic wafers, each wafter comprising a sintered mixture of gadolinium oxide and uranium dioxide, the uranium oxide having no more uranium-235 than is present in natural uranium dioxide. Each of the wafers is axially disposed between a major portion of adjacent the nuclear fuel pellets, whereby the wafers freeze out volatile fission products produced by the nuclear fuel and prevent interaction of the fission products with the metallic tubing cladding

Technical investigation of a pyrophoric event involving corrosion products from HEU ZPPR fuel plates

International Nuclear Information System (INIS)

Totemeier, T. C.

2000-01-01

A pyrophoric event recently occurred which involved corrosion products collected from highly-enriched uranium (HEU) fuel plates used in the Zero Power Physics Reactor (ZPPR). This paper summarizes the event and its background, and presents the results of an investigation into its source and mechanism. The investigation focused on characterization of corrosion product samples similar to those involved in the event using thermo-gravimetric analysis (TGA). Burning curve TGA tests were performed to measure the ignition temperature and hydride fractions of corrosion products in several different conditions to assess the effects of passivation treatment and long-term storage on chemical reactivity. The hydride fraction and ignition temperature of the corrosion products were found to be strongly dependent on the corrosion extent of the source metal. The results indicate that the energy source for the event was a considerable quantity of uranium hydride present in the corrosion products, but the specific ignition mechanism could not be identified

Chemical states of fission products in irradiated uranium-plutonium mixed oxide fuel

International Nuclear Information System (INIS)

Kurosaki, Ken; Uno, Masayoshi; Yamanaka, Shinsuke

1999-01-01

The chemical states of fission products (FPs) in irradiated uranium-plutonium mixed oxide (MOX) fuel for the light water reactor (LWR) were estimated by thermodynamic equilibrium calculations on system of fuel and FPs by using ChemSage program. A stoichiometric MOX containing 6.1 wt. percent PuO 2 was taken as a loading fuel. The variation of chemical states of FPs was calculated as a function of oxygen potential. Some pieces of information obtained by the calculation were compared with the results of the post-irradiation examination (PIE) of UO 2 fuel. It was confirmed that the multicomponent and multiphase thermodynamic equilibrium calculation between fuel and FPs system was an effective tool for understanding the behavior of FPs in fuel. (author)

Technical report: technical development on the silicide plate-type fuel experiment at nuclear safety research reactor

International Nuclear Information System (INIS)

Yanagisawa, Kazuaki; Soyama, Kazuhiko; Ichikawa, Hiroki

1991-08-01

According to a reduction of fuel enrichment from 45 w/o 235 U to 20 w/o, an aluminide plate-type fuel used currently in the domestic research and material testing reactors will be replaced by a silicide plate-type one. One of the major concern arisen from this alternation is to understand the fuel behavior under simulated reactivity initiated accident (RIA) conditions, this is strongly necessary from the safety and licensing point of view. The in-core RIA experiments are, therefore, carried out at Nuclear Safety Research Reactor (NSRR) in Japan Atomic Energy Research Institute (JAERI). The silicide plate-type fuel consisted of the ternary alloy of U-Al-Si as a meat with uranium density up to 4.8 g/cm 3 having thickness by 0.51 mm and the binary alloy of Al-3%Mg as a cladding by thickness of 0.38 mm. Comparison of the physical properties of this metallic plate fuel with the UO 2 -zircaloy fuel rod used conventionally in commercial light water reactors shows that the heat conductivity of the former is of the order of about 13 times greater than the latter, however the melting temperature is only one-half (1570degC). Prior to in-core RIA experiments, there were some difficulties lay in our technical path. This report summarized the technical achievements obtained through our four years work. (J.P.N.)

Fuel Cycle of Reactor SVBR-100

Energy Technology Data Exchange (ETDEWEB)

Zrodnikov, A.V.; Toshinsky, G.I.; Komlev, O.G. [FSUE State Scientific Center Institute for Physics and Power Engineering, 1, Bondarenko sq., Obninsk, Kaluga rg., 249033 (Russian Federation)

2009-06-15

the cheap resources of natural uranium will be expired till the middle of the century that will cause increase in the uranium cost, the period of FRs operating in the open NFC have to be shortened to the maximal possible extent. Changeover to the closed NFC will be cheaper if the plutonium extracted from the own SNF of uranium loads is used to form the first MOX fuel loads. When uranium oxide fuel is used for operation, comparatively high breeding ratio (BR) ({approx}0,84) of reactor SVBR 100 provides by the end of lifetime the large content of plutonium in the SNF, which can be used in next fuel lifetimes in case of organizing the closed NFC. Moreover, in the own SNF of starting loads made of oxide uranium fuel there are much of unburned uranium 235, which is also expedient to use for formation of the load for the next lifetime. That approach to organization of fuel cycles with complete reprocessing of the own SNF will considerably reduce integral consumption of natural uranium and thus provide competitiveness of NPPs based on RIs of the SVBR 100 type with NPPs based on RIs with TRs. The report demonstrates that in the closed NFC instead of waste pile uranium the TR SNF (of both WWER and RBMK) can be used (utilized) without partitioning uranium, plutonium, minor actinides and fission products (FP) similarly to the DUPIC technology for reactors Candu. (authors)

SEM Characterization of an Irradiated Monolithic U-10Mo Fuel Plate

International Nuclear Information System (INIS)

Keiser, D.D. Jr.; Jue, J.F.; Robinson, A.B.

2010-01-01

Results of scanning electron microscopy (SEM) characterization of irradiated U-7Mo dispersion fuel plates with differing amounts of matrix Si have been reported. However, to date, no results of SEM analysis of irradiated U-Mo monolithic fuel plates have been reported. This paper describes the first SEM characterization results for an irradiated monolithic U-10Mo fuel plate. Two samples from this fuel plate were characterized. One sample was produced from the low-flux side of the fuel plate, and another was produced at the high-flux side of the fuel plate. This characterization focused on the microstructural features present at the U-10Mo foil/cladding interface, particularly the interaction zone that had developed during fabrication and irradiation. In addition, the microstructure of the foil itself was investigated, along with the morphology of the observed fission gas bubbles. It was observed that a Si-rich interaction layer was present at the U-10Mo foil/cladding interface that exhibited relatively good irradiation behavior, and within the U-10Mo foil the microstructural features differed in some respects from what is typically seen in the U-Mo powders of an irradiated dispersion fuel.

Experimental irradiation of UMo fuel: Pie results and modeling of fuel behaviour

International Nuclear Information System (INIS)

Languille, A.; Plancq, D.; Huet, F.; Guigon, B.; Lemoine, P.; Sacristan, P.; Hofman, G.; Snelgrove, J.; Rest, J.; Hayes, S.; Meyer, M.; Vacelet, H.; Leborgne, E.; Dassel, G.

2002-01-01

Seven full-sized U Mo plates containing ca. 8 g/cm 3 of uranium in the fuel meat have been irradiated since the beginning of the French U Mo development program. The first three of them with 20% 235 U enrichment were irradiated at maximum surfacic power under 150 W/cm 2 in the OSIRIS reactor up to 50% burn-up and are under examination. Their global behaviour is satisfactory: no failure and a low swelling. The other four plates were irradiated in the HFR Petten at maximum surfacic power between 150 and 250 W/cm 2 with two enrichments 20 and 35%. The experiment was stopped after two cycles due to a fuel failure. The post- irradiation examinations were completed in 2001 in Petten. Examinations showed a correct behaviour of 20% enriched plates and an abnormal behaviour of the two other plates (35%-enriched) with a clad failure on the plate 4. The fuel failure appears to result from a combination of factors that led to high corrosion cladding and high fuel meat temperatures. (author)

Intelligent uranium fission converter for neutron production on the periphery of the nuclear reactor core (MARIA reactor in Swierk - Poland)

Energy Technology Data Exchange (ETDEWEB)

Gryzinski, M.A.; Wielgosz, M. [National Centre for Nuclear Research, Andrzeja Soltana 7, 05-400 Otwock-Swierk (Poland)

2015-07-01

The multipurpose, high flux research reactor MARIA in Otwock - Swierk is an open-pool type, water and beryllium moderated and graphite reflected. There are two not occupied experimental H1 and H2 horizontal channels with complex of empty rooms beside them. Making use of these two channels is not in conflict with other research or commercial employing channels. They can work simultaneously, moreover commercial channels covers the cost of reactor working. Such conditions give beneficial possibility of creating epithermal neutron stand for researches in various field at the horizontal channel H2 of MARIA reactor (co-organization of research at H1 channel is additionally planned). At the front of experimental channels the neutron flux is strongly thermalized - neutrons with energies above 0.625 eV constitute only ∼2% of the total flux. This thermalized neutron flux will be used to achieve high flux of epithermal neutrons at the level of 2x10{sup 9} n cm{sup -2}s{sup -1} by uranium neutron converter (fast neutron production - conversion of reactor core thermal neutrons to fast neutrons - and then filtering, moderating and finally cutting of unwanted gamma radiation). The intelligent converter will be placed in the reactor pool, near the front of the H2 channel. It will replace one graphite block at the periphery of MARIA graphite reflector. The converter will consist of 20 fuel elements - low enriched uranium plates. A fuel plate will be a part which will measure 110 mm wide by 380 mm long and will consist of a thin layer of uranium sealed between two aluminium plates. These plates, once assembled, form the fuel element used in converter. The plates will be positioned vertically. There are several important requirements which should be taken into account at the converter design stage: -maximum efficiency of the converter for neutrons conversion, -cooling of the converter need to be integrated with the cooling circuit of the reactor pool and if needed equipped with

PHWR fuel fabrication with imported uranium - procedures and processes

International Nuclear Information System (INIS)

Rao, R.V.R.L.V.; Rameswara Rao, A.; Hemantha Rao, G.V.S.; Jayaraj, R.N.

2010-01-01

Following the 123 agreement and subsequent agreements with IAEA & NSG, Government of India has entered into bilateral agreements with different countries for nuclear trade. Department of Atomic Energy (DAE), Government of India, has entered into contract with few countries for supply of uranium material for use in the safeguarded PHWRs. Nuclear Fuel Complex (NFC), an industrial unit of DAE, established in the early seventies, is engaged in the production of Nuclear Fuel and Zircaloy items required for Nuclear Power Reactors operating in the country. NFC has placed one of its fuel fabrication facilities (NFC, Block-A, INE-) under safeguards. DAE has opted to procure uranium material in the form of ore concentrate and fuel pellets. Uranium ore concentrate was procured as per the ASTM specifications. Since no international standards are available for PHWR fuel pellets, Specifications have to be finalized based on the present fabrication and operating experience. The process steps have to be modified and fine tuned for handling the imported uranium material especially for ore concentrate. Different transportation methods are to be employed for transportation of uranium material to the facility. Cost of the uranium material imported and the recoveries at various stages of fuel fabrication have impact on the fuel pricing and in turn the unit energy costs. Similarly the operating procedures have to be modified for safeguards inspections by IAEA. NFC has successfully manufactured and supplied fuel bundles for the three 220 MWe safeguarded PHWRs. The paper describes various issues encountered while manufacturing fuel bundles with different types of nuclear material. (author)

Development of long-life low enrichment fuel

International Nuclear Information System (INIS)

Gietzen, A.J.; West, G.B.

1978-01-01

With only a few exceptions, TRIGA reactors have always used low-enriched-uranium (LEU) fuel with an enrichment of 19.9%. The exceptions have either been converted from the standard low-enriched fuel to the 70% enriched FLIP fuel in order to achieve extended lifetime, or are higher powered reactors which were designed for long life using 93%-enriched uranium during the time when the use and export of highly enriched uranium (HEU) was not restricted. The advent of international policies focusing attention on non-proliferation and safeguards made the HEU fuels obsolete. General Atomic immediately undertook a development effort (nearly two years ago) in order to be in a position to comply with these policies for all future export sales and also to provide a low-enriched alternative to fully enriched plate-type fuels. This important work was subsequently partially supported by the U. S. Department of Energy. The laboratory and production tests have shown that higher uranium densities can be achieved to compensate for reducing the enrichment to 20%, and that the fuels maintain the characteristics of the very thoroughly proven standard TRIGA fuels. In May of this year, General Atomic announced that these fuels were available for TRIGA reactors and for plate-type reactors with power levels up to 15 MW with GA's standard commercial warranty

Corrosion behavior, mechanical properties, and long-term aging of nickel-plated uranium

International Nuclear Information System (INIS)

Dini, J.W.; Johnson, H.R.; Schoenfelder, C.W.

1976-01-01

The behavior of nickel-plated uranium upon exposure to moist nitrogen was evaluated. Plating thicknesses of 0.051 mm (2 mil) were adequate to prevent corrosion. Specimens with thinner coats showed some corrosion and some reduction in mechanical properties during subsequent testing. Plated samples exposed to dry air at ambient pressure for 10 y showed no corrosion and no degradation of mechanical properties. Surface and bulk hydrogen content, as well as free hydrogen generated during the test, were measured to determine the extent of corrosion. Results support an earlier proposed mechanism for uranium corrosion at low humidities

HIGHLY ENRICHED URANIUM BLEND DOWN PROGRAM AT THE SAVANNAH RIVER SITE PRESENT AND FUTURE

International Nuclear Information System (INIS)

Magoulas, V; Charles Goergen, C; Ronald Oprea, R

2008-01-01

The Department of Energy (DOE) and Tennessee Valley Authority (TVA) entered into an Interagency Agreement to transfer approximately 40 metric tons of highly enriched uranium (HEU) to TVA for conversion to fuel for the Browns Ferry Nuclear Power Plant. Savannah River Site (SRS) inventories included a significant amount of this material, which resulted from processing spent fuel and surplus materials. The HEU is blended with natural uranium (NU) to low enriched uranium (LEU) with a 4.95% 235U isotopic content and shipped as solution to the TVA vendor. The HEU Blend Down Project provided the upgrades needed to achieve the product throughput and purity required and provided loading facilities. The first blending to low enriched uranium (LEU) took place in March 2003 with the initial shipment to the TVA vendor in July 2003. The SRS Shipments have continued on a regular schedule without any major issues for the past 5 years and are due to complete in September 2008. The HEU Blend program is now looking to continue its success by dispositioning an additional approximately 21 MTU of HEU material as part of the SRS Enriched Uranium Disposition Project

The low-enrichment fuel development program

International Nuclear Information System (INIS)

Stahl, D.

1993-01-01

In the 1950s and 1960s, low-power research reactors were built around the world utilized MTR-type fuel elements containing 20% enriched uranium. However, the demand for higher specific power created a need for greater uranium-235 concentrations. Early difficulties in increasing uranium content led to the substitution of highly enriched uranium in place of the 20% enriched fuel previously utilized. The highly enriched material also yielded other benefits including longer core residence time, higher specific reactivity, and somewhat lower cost. Highly enriched material then became readily available and was used for high-power reactors as well as in low-power reactors where 20% enriched material would have sufficed. The trend toward higher and higher specific power also led to the development of the dispersion-type fuels which utilized highly enriched uranium at a concentration of about 40 wt%. In the 1970's, however, concerns were raised about the proliferation resistance of fuels and fuel cycles. As a consequence, the U.S. Department of State has recently prohibited the foreign shipment of highly enriched material, except where prior contractual obligation or special merit exists. This will impact on the availability and utilization of highly enriched uranium for research and test reactor fuel. It has also stimulated development programs on fuels with higher uranium content which would allow the use of uranium of lower enrichment. The purpose of this report is to briefly describe the overall fuel-development program which is coordinated by Argonne National Laboratory for the Department of Energy, and to indicate the current and potential uranium loadings. Other reports will address the individual fuel-development activities in greater detail

Return of 80% highly enriched uranium fresh fuel from Yugoslavia to Russia

International Nuclear Information System (INIS)

Pesic, M.; Sotic, O.; Subotic, K.; Hopwood, W. Jr; Moses, S.; Wander, T.; Smirnov, A.; Kanashov, B.; Eshcherkin, A.; Efarov, S.; Olivieri, C.; Loghin, N. E.

2003-01-01

The transport of almost 50 kg of highly enriched (80%) uranium (HEU), in the form of fresh TVR-S fuel elements, from the Vin a Institute of Nuclear Sciences, Yugoslavia, to the Russian Federation for uranium reprocessing was carried out in August 2002. This act was a contribution of the Government of the Federal Republics of Yugoslavia (now Serbia and Montenegro) to the world's joint efforts to prevent possible actions of terrorists against nuclear material that potentially would be usable for the production of nuclear weapons. Basic aspects of this complex operation, carried out mainly by transport teams of the Vinca Institute and of the Institute for Safe Transport of Nuclear Materials from Dimitrovgrad, Russian Federation, are described in this paper. A team of IAEA safety inspectors and experts from the DOE, USA, for transport and non-proliferation, supported the whole operation. (author)

Return of 80% highly enriched uranium fresh fuel from Yugoslavia to Russia

International Nuclear Information System (INIS)

Pesic, M.; Sotic, O.; Subotic, K.; Hopwood, W. Jr; Moses, S.; Wander, T.; Smirnov, A.; Kanashov, B.; Eshcherkin, A.; Efarov, S.; Olivieri, C.; Loghin, N. E.

2003-01-01

The transport of almost 50 kg of highly enriched (80%) uranium (HEU), in the form of fresh TVR-S fuel elements, from the Vinca Institute of Nuclear Sciences, Yugoslavia, to the Russian Federation for uranium reprocessing was carried out in August 2002. This act was a contribution of the Government of the Federal Republics of Yugoslavia (now Serbia and Montenegro) to the world's joint efforts to prevent possible actions of terrorists against nuclear material that potentially would be usable for the production of nuclear weapons. Basic aspects of this complex operation, carried out mainly by transport teams of the Vinca Institute and of the Institute for Safe Transport of Nuclear Materials from Dimitrovgrad, Russian Federation, are described in this paper. A team of IAEA safety inspectors and experts from the DOE, USA, for transport and non-proliferation, supported the whole operation. (author)

FY16 Status Report for the Uranium-Molybdenum Fuel Concept

International Nuclear Information System (INIS)

Bennett, Wendy D.; Doherty, Ann L.; Henager, Charles H.; Lavender, Curt A.; Montgomery, Robert O.; Omberg, Ronald P.; Smith, Mark T.; Webster, Ryan A.

2016-01-01

The Fuel Cycle Research and Development program of the Office of Nuclear Energy has implemented a program to develop a Uranium-Molybdenum metal fuel for light water reactors. Uranium-Molybdenum fuel has the potential to provide superior performance based on its thermo-physical properties. With sufficient development, it may be able to provide the Light Water Reactor industry with a melt-resistant, accident-tolerant fuel with improved safety response. The Pacific Northwest National Laboratory has been tasked with extrusion development and performing ex-reactor corrosion testing to characterize the performance of Uranium-Molybdenum fuel in both these areas. This report documents the results of the fiscal year 2016 effort to develop the Uranium-Molybdenum metal fuel concept for light water reactors.

FY16 Status Report for the Uranium-Molybdenum Fuel Concept

Energy Technology Data Exchange (ETDEWEB)

Bennett, Wendy D. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Doherty, Ann L. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Henager, Charles H. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Montgomery, Robert O. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Omberg, Ronald P. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Smith, Mark T. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Webster, Ryan A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

2016-09-22

The Fuel Cycle Research and Development program of the Office of Nuclear Energy has implemented a program to develop a Uranium-Molybdenum metal fuel for light water reactors. Uranium-Molybdenum fuel has the potential to provide superior performance based on its thermo-physical properties. With sufficient development, it may be able to provide the Light Water Reactor industry with a melt-resistant, accident-tolerant fuel with improved safety response. The Pacific Northwest National Laboratory has been tasked with extrusion development and performing ex-reactor corrosion testing to characterize the performance of Uranium-Molybdenum fuel in both these areas. This report documents the results of the fiscal year 2016 effort to develop the Uranium-Molybdenum metal fuel concept for light water reactors.

IRRADIATION PERFORMANCE OF U-Mo MONOLITHIC FUEL

Directory of Open Access Journals (Sweden)

M.K. MEYER

2014-04-01

Full Text Available High-performance research reactors require fuel that operates at high specific power to high fission density, but at relatively low temperatures. Research reactor fuels are designed for efficient heat rejection, and are composed of assemblies of thin-plates clad in aluminum alloy. The development of low-enriched fuels to replace high-enriched fuels for these reactors requires a substantially increased uranium density in the fuel to offset the decrease in enrichment. Very few fuel phases have been identified that have the required combination of very-high uranium density and stable fuel behavior at high burnup. UMo alloys represent the best known tradeoff in these properties. Testing of aluminum matrix U-Mo aluminum matrix dispersion fuel revealed a pattern of breakaway swelling behavior at intermediate burnup, related to the formation of a molybdenum stabilized high aluminum intermetallic phase that forms during irradiation. In the case of monolithic fuel, this issue was addressed by eliminating, as much as possible, the interfacial area between U-Mo and aluminum. Based on scoping irradiation test data, a fuel plate system composed of solid U-10Mo fuel meat, a zirconium diffusion barrier, and Al6061 cladding was selected for development. Developmental testing of this fuel system indicates that it meets core criteria for fuel qualification, including stable and predictable swelling behavior, mechanical integrity to high burnup, and geometric stability. In addition, the fuel exhibits robust behavior during power-cooling mismatch events under irradiation at high power.