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Sample records for high strength alloys

  1. High strength alloys

    Science.gov (United States)

    Maziasz, Phillip James; Shingledecker, John Paul; Santella, Michael Leonard; Schneibel, Joachim Hugo; Sikka, Vinod Kumar; Vinegar, Harold J.; John, Randy Carl; Kim, Dong Sub

    2012-06-05

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tublar that is at least partially made from a material containing at least one of the metal alloys.

  2. High strength alloys

    Energy Technology Data Exchange (ETDEWEB)

    Maziasz, Phillip James [Oak Ridge, TN; Shingledecker, John Paul [Knoxville, TN; Santella, Michael Leonard [Knoxville, TN; Schneibel, Joachim Hugo [Knoxville, TN; Sikka, Vinod Kumar [Oak Ridge, TN; Vinegar, Harold J [Bellaire, TX; John, Randy Carl [Houston, TX; Kim, Dong Sub [Sugar Land, TX

    2010-08-31

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tubular that is at least partially made from a material containing at least one of the metal alloys.

  3. High strength, tough alloy steel

    Science.gov (United States)

    Thomas, Gareth; Rao, Bangaru V. N.

    1979-01-01

    A high strength, tough alloy steel is formed by heating the steel to a temperature in the austenite range (1000.degree.-1100.degree. C.) to form a homogeneous austenite phase and then cooling the steel to form a microstructure of uniformly dispersed dislocated martensite separated by continuous thin boundary films of stabilized retained austenite. The steel includes 0.2-0.35 weight % carbon, at least 1% and preferably 3-4.5% chromium, and at least one other substitutional alloying element, preferably manganese or nickel. The austenite film is stable to subsequent heat treatment as by tempering (below 300.degree. C.) and reforms to a stable film after austenite grain refinement.

  4. High toughness-high strength iron alloy

    Science.gov (United States)

    Stephens, J. R.; Witzke, W. R. (Inventor)

    1980-01-01

    An iron alloy is provided which exhibits strength and toughness characteristics at cryogenic temperatures. The alloy consists essentially of about 10 to 16 percent by weight nickel, about 0.1 to 1.0 percent by weight aluminum, and 0 to about 3 percent by weight copper, with the balance being essentially iron. The iron alloy is produced by a process which includes cold rolling at room temperature and subsequent heat treatment.

  5. High-strength iron aluminide alloys

    Energy Technology Data Exchange (ETDEWEB)

    McKamey, C.G.; Maziasz, P.J.

    1996-06-01

    Past studies have shown that binary Fe{sub 3}Al possesses low creep-rupture strength compared to many other alloys, with creep-rupture lives of less than 5 h being reported for tests conducted at 593{degrees}C and 207 MPa. The combination of poor creep resistance and low room-temperature tensile ductility due to a susceptibility to environmentally-induced dynamic hydrogen embrittlement has limited use of these alloys for structural applications despite their excellent corrosion properties. With regard to the ductility problem, alloy development efforts have produced significant improvements, with ductilities of 10-20% and tensile yield strengths as high as 500 MPa being reported. Likewise, initial improvements in creep resistance have been realized through small additions of Mo, Nb, and Zr.

  6. High-strength iron aluminide alloys

    Energy Technology Data Exchange (ETDEWEB)

    McKamey, C.G.; Marrero-Santos, Y.; Maziasz, P.J.

    1995-06-01

    Past studies have shown that binary Fe{sub 3}Al possesses low creep-rupture strength compared to many other alloys, with creep-rupture lives of less than 5 h being reported for tests conducted at 593{degrees}C and 207 MPa. The combination of poor creep resistance and low room-temperature tensile density due to a susceptibility to environmentally-induced dynamic hydrogen embrittlement has limited use of these alloys for structural applications, despite their excellent corrosion properties. Improvements in room temperature tensile ductility have been realized mainly through alloying effects, changes in thermomechanical processing to control microstructure, and by control of the specimen`s surface condition. Ductilities of 10-20% and tensile yield strengths as high as 500 MPa have been reported. In terms of creep-rupture strength, small additions of Mo, Nb, and Zr have produced significant improvements, but at the expense of weldability and room-temperature tensile ductility. Recently an alloy containing these additions, designated FA-180, was shown to exhibit a creep-rupture life of over 2000 h after a heat treatment of 1 h at 1150{degrees}C. This study presents the results of creep-rupture tests at various test temperatures and stresses and discusses the results as part of our effort to understand the strengthening mechanisms involved with heat treatment at 1150{degrees}C.

  7. High strength beta titanium alloys: New design approach

    Energy Technology Data Exchange (ETDEWEB)

    Okulov, I.V., E-mail: okulovilya@yandex.ru [IFW Dresden, Helmholtzstr. 20, D-01069 Dresden (Germany); TU Dresden, Institut für Werkstoffwissenschaft, D-01062 Dresden (Germany); Wendrock, H. [IFW Dresden, Helmholtzstr. 20, D-01069 Dresden (Germany); Volegov, A.S. [IFW Dresden, Helmholtzstr. 20, D-01069 Dresden (Germany); Institute of Natural Sciences, Ural Federal University, 620000 Ekaterinburg (Russian Federation); Attar, H. [IFW Dresden, Helmholtzstr. 20, D-01069 Dresden (Germany); School of Engineering, Edith Cowan University, 270 Joondalup Drive, Joondalup, Perth, WA 6027 (Australia); Kühn, U. [IFW Dresden, Helmholtzstr. 20, D-01069 Dresden (Germany); Skrotzki, W. [TU Dresden, Institut für Strukturphysik, D-01062 Dresden (Germany); Eckert, J. [IFW Dresden, Helmholtzstr. 20, D-01069 Dresden (Germany); TU Dresden, Institut für Werkstoffwissenschaft, D-01062 Dresden (Germany)

    2015-03-25

    A novel approach for development of high strength and ductile beta titanium alloys was proposed and successfully applied. The microstructure of the designed alloys is fully composed of a bcc β-Ti phase exhibiting dendritic morphology. The new Ti{sub 68.8}Nb{sub 13.6}Cr{sub 5.1}Co{sub 6}Al{sub 6.5} (at%) alloy (BETA{sup tough} alloy) exhibits a maximum tensile strength of 1290±50 MPa along with 21±3% of fracture strain. The specific energy absorption value upon mechanical deformation of the BETA{sup tough} alloy exceeds that of Ti-based metallic glass composites and commercial high strength Ti-based alloys. The deformation behavior of the new alloys was correlated with their microstructure by means of in-situ studies of the microstructure evolution upon tensile loading in a scanning electron microscope.

  8. Fatigue behaviour of high strength AA 7012 aluminium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Di Russo, E.; Ragazzini, R.; Buratti, M.; Ferrarin, C. (Aluminia-ISML, Novara (Italy) Caproni Vizzola costruzioni aeronautiche, Somma Lombarda (Italy))

    1990-02-01

    The alloy 7012 (Al, 6.2% Zn, 2% Mg, 1% Cn, 0.13% Mn, 0.14% Zn, 0.04% Ti) belongs to the 7XXX family of high mechanical resistance alloys containing Zr as the principal additive. Produced in the form of extrusions, sheets and forgings, the alloy finds application in the defense, transportation and power industry fields. This paper presents the results of experimental fatigue tests (10/sup 7/ cycles) on 7020 in the T6 and T73 temper conditions and draws comparisons with corresponding test results on 7075 and 2024 type alloys. A comparative analysis of S-N curves obtained from plane bending and axial fatigue tests on smooth and notched specimens evidences the superior performance of 7020 in terms of higher strength and corrosion cracking resistance.

  9. Overheating temperature of 7B04 high strength aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    GAO Feng-hua; LI Nian-kui; TIAN Ni; SUN Qiang; LIU Xian-dong; ZHAO Gang

    2008-01-01

    The microstructure and overheating characteristics of the direct chill semicontinuous casting ingot of 7B04 high strength aluminum alloy, and those after industrial homogenization treatment and multi-stage homogenization treatments, were studied by differential scanning calorimetry(DSC), optical microscopy(OM) and scanning electron microscopy with energy dispersive X-ray spectroscopy(SEM-EDX). The results show that the microstructure of direct chill semicontinuous casting ingot of the 7B04 alloy contains a large number of constituents in the form of dendritic networks that consist of nonequilibrium eutectic and Fe-containing phases. The nonequilibrium eutectic contains Al, Zn, Mg and Cu, and the Fe-containing phases include two kinds of phases, one containing Al, Fe, Mn and Cu, and the other having Al, Fe, Mn, Cr, Si and Cu. The melting point of the nonequilibrium eutectic is 478 ℃ for the casting ingot of the 7B04 alloy which is usually considered as its overheating temperature. During industrial homogenization treatment processing at 470 ℃, the nonequilibrium eutectic dissolves into the matrix of this alloy partly, and the remainder transforms into Al2CuMg phase that cannot be dissolved into the matrix at that temperature completely. The melting point of the Al2CuMg phase which can dissolve into the matrix completely by slow heating is about 490 ℃. The overheating temperature of this high strength aluminum alloy can rise to 500-520 ℃. By means of special multi-stage homogenization, the temperature of the homogenization treatment of the ingot of the 7B04 high strength aluminum alloy can reach 500 ℃ without overheating.

  10. High-Strength Low-Alloy (HSLA) Mg-Zn-Ca Alloys with Excellent Biodegradation Performance

    Science.gov (United States)

    Hofstetter, J.; Becker, M.; Martinelli, E.; Weinberg, A. M.; Mingler, B.; Kilian, H.; Pogatscher, S.; Uggowitzer, P. J.; Löffler, J. F.

    2014-04-01

    This article deals with the development of fine-grained high-strength low-alloy (HSLA) magnesium alloys intended for use as biodegradable implant material. The alloys contain solely low amounts of Zn and Ca as alloying elements. We illustrate the development path starting from the high-Zn-containing ZX50 (MgZn5Ca0.25) alloy with conventional purity, to an ultrahigh-purity ZX50 modification, and further to the ultrahigh-purity Zn-lean alloy ZX10 (MgZn1Ca0.3). It is shown that alloys with high Zn-content are prone to biocorrosion in various environments, most probably because of the presence of the intermetallic phase Mg6Zn3Ca2. A reduction of the Zn content results in (Mg,Zn)2Ca phase formation. This phase is less noble than the Mg-matrix and therefore, in contrast to Mg6Zn3Ca2, does not act as cathodic site. A fine-grained microstructure is achieved by the controlled formation of fine and homogeneously distributed (Mg,Zn)2Ca precipitates, which influence dynamic recrystallization and grain growth during hot forming. Such design scheme is comparable to that of HSLA steels, where low amounts of alloying elements are intended to produce a very fine dispersion of particles to increase the material's strength by refining the grain size. Consequently our new, ultrapure ZX10 alloy exhibits high strength (yield strength R p = 240 MPa, ultimate tensile strength R m = 255 MPa) and simultaneously high ductility (elongation to fracture A = 27%), as well as low mechanical anisotropy. Because of the anodic nature of the (Mg,Zn)2Ca particles used in the HSLA concept, the in vivo degradation in a rat femur implantation study is very slow and homogeneous without clinically observable hydrogen evolution, making the ZX10 alloy a promising material for biodegradable implants.

  11. REVIEW AND PROSPECT OF HIGH STRENGTH LOW ALLOY TRIP STEEL

    Institute of Scientific and Technical Information of China (English)

    L. Li; P. Wollants; Y.L. He; B.C. De Cooman; X.C. Wei; Z.Y. Xu

    2003-01-01

    Research status of high strength low alloy TRIP (transformation induced plasticity)steels for automobile structural parts is briefly described. Composition and microstructure factors especially the morphology, size and volume fraction of retained austenite,which largely influence the strength and ductility of the steel, are reviewed and discussed one after another. Modelling of the inter-critical annealing and martempering processes as well as the designing of the TRIP steel aided by commercial software are introduced. Some special aspects of the dynamic mechanical properties of TRIP steel are firstly reported.

  12. 3D printing of high-strength aluminium alloys.

    Science.gov (United States)

    Martin, John H; Yahata, Brennan D; Hundley, Jacob M; Mayer, Justin A; Schaedler, Tobias A; Pollock, Tresa M

    2017-09-20

    Metal-based additive manufacturing, or three-dimensional (3D) printing, is a potentially disruptive technology across multiple industries, including the aerospace, biomedical and automotive industries. Building up metal components layer by layer increases design freedom and manufacturing flexibility, thereby enabling complex geometries, increased product customization and shorter time to market, while eliminating traditional economy-of-scale constraints. However, currently only a few alloys, the most relevant being AlSi10Mg, TiAl6V4, CoCr and Inconel 718, can be reliably printed; the vast majority of the more than 5,500 alloys in use today cannot be additively manufactured because the melting and solidification dynamics during the printing process lead to intolerable microstructures with large columnar grains and periodic cracks. Here we demonstrate that these issues can be resolved by introducing nanoparticles of nucleants that control solidification during additive manufacturing. We selected the nucleants on the basis of crystallographic information and assembled them onto 7075 and 6061 series aluminium alloy powders. After functionalization with the nucleants, we found that these high-strength aluminium alloys, which were previously incompatible with additive manufacturing, could be processed successfully using selective laser melting. Crack-free, equiaxed (that is, with grains roughly equal in length, width and height), fine-grained microstructures were achieved, resulting in material strengths comparable to that of wrought material. Our approach to metal-based additive manufacturing is applicable to a wide range of alloys and can be implemented using a range of additive machines. It thus provides a foundation for broad industrial applicability, including where electron-beam melting or directed-energy-deposition techniques are used instead of selective laser melting, and will enable additive manufacturing of other alloy systems, such as non-weldable nickel

  13. Fabrication of high strength conductivity submicroncrystalline Cu-5 % Cr alloy by mechanical alloying

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Cu-5%Cr alloy bulk material with submicron grains were fabricated by mechanical alloying and subsequanthot hydrostatic extruaion. The micrestructure, mechanical properties and electrical conductivity of the alloy were experimentally investigated, and the influence of the extrusion temperature on its microstructure and properties was made clear.Also, the strengthening mechanism of the alloy was diacussed. It was revealed that the microstructure of the alloy is veryfine, with an average grain size being about 100 ~ 120nm, and thus possesses significant fine-grain strengthening effect,leading to very high mechanical strength of 800 ~ 1 000 MPa. Meanwhile, the alloy also possesses quite good electricalconductivity and moderate tensile elongation, with the former in the range of 55% ~ 70%(IACS) and the latter about5 % respectively.

  14. Method of making high strength, tough alloy steel

    Science.gov (United States)

    Thomas, Gareth; Rao, Bangaru V. N.

    1979-01-01

    A high strength, tough alloy steel, particularly suitable for the mining industry, is formed by heating the steel to a temperature in the austenite range (1000.degree.-1100.degree. C.) to form a homogeneous austenite phase and then cooling the steel to form a microstructure of uniformly dispersed dislocated martensite separated by continuous thin boundary films of stabilized retained austenite. The steel includes 0.2-0.35 weight % carbon, at least 1% and preferably 3-4.5% chromium, and at least one other subsitutional alloying element, preferably manganese or nickel. The austenite film is stable to subsequent heat treatment as by tempering (below 300.degree. C.) and reforms to a stable film after austenite grain refinement.

  15. New tungsten alloy has high strength at elevated temperatures

    Science.gov (United States)

    1966-01-01

    Tungsten-hafnium-carbon alloy has tensile strengths of 88,200 psi at 3000 deg F and 62,500 psi at 3500 deg F. Possible industrial applications for this alloy would include electrical components such as switches and spark plugs, die materials for die casting steels, and heating elements.

  16. High-strength tungsten alloy with improved ductility

    Science.gov (United States)

    Klopp, W. D.; Raffo, P. L.; Rubenstein, L. S.; Witzke, W. R.

    1967-01-01

    Alloy combines superior strength at elevated temperatures with improved ductility at lower temperatures relative to unalloyed tungsten. Composed of tungsten, rhenium, hafnium, and carbon, the alloy is prepared by consumable electrode vacuum arc-melting and can be fabricated into rod, plate, and sheet.

  17. Thermal Stir Welding of High Strength and High Temperature Alloys for Aerospace Applications Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The Keystone and MSU team propose to demonstrate the feasibility of solid-state joining high strength and temperature alloys utilizing the Thermal Stir Welding...

  18. Commercialization of NASA's High Strength Cast Aluminum Alloy for High Temperature Applications

    Science.gov (United States)

    Lee, Jonathan A.

    2003-01-01

    In this paper, the commercialization of a new high strength cast aluminum alloy, invented by NASA-Marshall Space Flight Center, for high temperature applications will be presented. Originally developed to meet U.S. automotive legislation requiring low- exhaust emission, the novel NASA aluminum alloy offers dramatic improvement in tensile and fatigue strengths at elevated temperatures (450 F-750 F), which can lead to reducing part weight and cost as well as improving performance for automotive engine applications. It is an ideal low cost material for cast components such as pistons, cylinder heads, cylinder liners, connecting rods, turbo chargers, impellers, actuators, brake calipers and rotors. NASA alloy also offers greater wear resistance, dimensional stability, and lower thermal expansion compared to conventional aluminum alloys, and the new alloy can be produced economically from sand, permanent mold and investment casting. Since 2001, this technology was licensed to several companies for automotive and marine internal combustion engines applications.

  19. High Strength and Wear Resistant Aluminum Alloy for High Temperature Applications

    Science.gov (United States)

    Lee, Jonathan A.; Munafo, Paul M. (Technical Monitor)

    2002-01-01

    In this paper, a new high strength and wear resistant aluminum cast alloy invented by NASA-MSFC for high temperature applications will be presented. Developed to meet U.S. automotive legislation requiring low-exhaust emission, the novel NASA 398 aluminum-silicon alloy offers dramatic improvement in tensile and fatigue strengths at elevated temperatures (500 F-800 F), enabling new pistons to utilize less material, which can lead to reducing part weight and cost as well as improving performance. NASA 398 alloy also offers greater wear resistance, surface hardness, dimensional stability, and lower thermal expansion compared to conventional aluminum alloys for several commercial and automotive applications. The new alloy can be produced economically using permanent steel molds from conventional gravity casting or sand casting. The technology was developed to stimulate the development of commercial aluminum casting products from NASA-developed technology by offering companies the opportunity to license this technology.

  20. Advanced Gear Alloys for Ultra High Strength Applications

    Science.gov (United States)

    Shen, Tony; Krantz, Timothy; Sebastian, Jason

    2011-01-01

    Single tooth bending fatigue (STBF) test data of UHS Ferrium C61 and C64 alloys are presented in comparison with historical test data of conventional gear steels (9310 and Pyrowear 53) with comparable statistical analysis methods. Pitting and scoring tests of C61 and C64 are works in progress. Boeing statistical analysis of STBF test data for the four gear steels (C61, C64, 9310 and Pyrowear 53) indicates that the UHS grades exhibit increases in fatigue strength in the low cycle fatigue (LCF) regime. In the high cycle fatigue (HCF) regime, the UHS steels exhibit better mean fatigue strength endurance limit behavior (particularly as compared to Pyrowear 53). However, due to considerable scatter in the UHS test data, the anticipated overall benefits of the UHS grades in bending fatigue have not been fully demonstrated. Based on all the test data and on Boeing s analysis, C61 has been selected by Boeing as the gear steel for the final ERDS demonstrator test gearboxes. In terms of potential follow-up work, detailed physics-based, micromechanical analysis and modeling of the fatigue data would allow for a better understanding of the causes of the experimental scatter, and of the transition from high-stress LCF (surface-dominated) to low-stress HCF (subsurface-dominated) fatigue failure. Additional STBF test data and failure analysis work, particularly in the HCF regime and around the endurance limit stress, could allow for better statistical confidence and could reduce the observed effects of experimental test scatter. Finally, the need for further optimization of the residual compressive stress profiles of the UHS steels (resulting from carburization and peening) is noted, particularly for the case of the higher hardness C64 material.

  1. High strength and high ductility behavior of 6061-T6 alloy after laser shock processing

    Science.gov (United States)

    Gencalp Irizalp, Simge; Saklakoglu, Nursen

    2016-02-01

    The plastic deformation behavior of 6061-T6 alloy which was subjected to severe plastic deformation (SPD) at high strain rates during laser shock processing (LSP) was researched. In LSP-treated materials, the near surface microstructural change was examined by TEM and fracture surfaces after tensile testing were examined by SEM. An increase in strength of metallic materials brings about the decrease in ductility. In this study, the results showed that LSP-treated 6061-T6 alloy exhibited both high strength and high ductility. TEM observation showed that stacking fault (SF) ribbon enlarged, deformation twins formed and twin boundary increased in LSP-treated 6061-T6 alloy. This observation was an indication of stacking fault energy (SFE) decrease. Work hardening capability was recovered after LSP impacts.

  2. High strength microstructural forms developed in titanium alloys by rapid heat treatment

    Energy Technology Data Exchange (ETDEWEB)

    Ivasishin, O.M. [Institute of Metal Physics, Kiev (Ukraine)

    2001-09-01

    It is shown that rapid heat treatment of alpha+beta and beta titanium alloys, which includes rapid heating of alloys with initial equiaxed microstructure into single-phase beta field is able to produce microstructural forms in which high strength can be well balanced with other mechanical properties. Main advantage of rapid heating approach comes from the possibility to extend the level of ''useful'' strength. Desirably high strength is provided by intragranular morphology and microchemistry while beta-grain refinement permits a reliability of such high strength conditions. (orig.)

  3. Comparative analysis of high temperature strength of platinum and its binary alloys with low content of alloying element

    Directory of Open Access Journals (Sweden)

    Stanković Draško S.

    2012-01-01

    Full Text Available The comparative analysis of platinum and its binary alloys (containing alloying elements up to 10 mass% mechanical properties at high temperatures has been carried out. The goal of the analysis was to investigate new application possibilities for products based on platinum and platinum alloys, and to expand the existing database of platinum metals, originating from the RTB group, Serbia. Palladium, rhodium, ruthenium, iridium and gold were used as alloying elements. In order to examine the effect of alloying elements’ low concentrations on the high-temperature platinum durability, creep rate, rupture time, tensile strength and relative elongation at high temperatures, up to 1400 °C, were determined. In addition, changes in the structure of dislocations were tracked. The summary of investigation results led to conclusion that, of all the alloying elements used, the best influence on high-temperature platinum durability has rhodium.

  4. Application of a criterion for cold cracking to casting high strength aluminum alloys

    NARCIS (Netherlands)

    Lalpoor, M.; Eskin, D.G.; Fjaer, H.G.; Ten Cate, A.; Ontijt, N.; Katgerman, L.

    2010-01-01

    Direct chill (DC) casting of high strength 7xxx series aluminium alloys is difficult mainly due to solidification cracking (hot cracks) and solid state cracking (cold cracks). Poor thermal properties along with extreme brittleness in the as-cast condition make DC-casting of such alloys a challenging

  5. Application of a criterion for cold cracking to casting high strength aluminum alloys

    NARCIS (Netherlands)

    Lalpoor, M.; Eskin, D.G.; Fjaer, H.G.; Ten Cate, A.; Ontijt, N.; Katgerman, L.

    2010-01-01

    Direct chill (DC) casting of high strength 7xxx series aluminium alloys is difficult mainly due to solidification cracking (hot cracks) and solid state cracking (cold cracks). Poor thermal properties along with extreme brittleness in the as-cast condition make DC-casting of such alloys a challenging

  6. A high-specific-strength and corrosion-resistant magnesium alloy

    Science.gov (United States)

    Xu, Wanqiang; Birbilis, Nick; Sha, Gang; Wang, Yu; Daniels, John E.; Xiao, Yang; Ferry, Michael

    2015-12-01

    Ultra-lightweight alloys with high strength, ductility and corrosion resistance are desirable for applications in the automotive, aerospace, defence, biomedical, sporting and electronic goods sectors. Ductility and corrosion resistance are generally inversely correlated with strength, making it difficult to optimize all three simultaneously. Here we design an ultralow density (1.4 g cm-3) Mg-Li-based alloy that is strong, ductile, and more corrosion resistant than Mg-based alloys reported so far. The alloy is Li-rich and a solute nanostructure within a body-centred cubic matrix is achieved by a series of extrusion, heat-treatment and rolling processes. Corrosion resistance from the environment is believed to occur by a uniform lithium carbonate film in which surface coverage is much greater than in traditional hexagonal close-packed Mg-based alloys, explaining the superior corrosion resistance of the alloy.

  7. A low-cost hierarchical nanostructured beta-titanium alloy with high strength.

    Science.gov (United States)

    Devaraj, Arun; Joshi, Vineet V; Srivastava, Ankit; Manandhar, Sandeep; Moxson, Vladimir; Duz, Volodymyr A; Lavender, Curt

    2016-04-01

    Lightweighting of automobiles by use of novel low-cost, high strength-to-weight ratio structural materials can reduce the consumption of fossil fuels and in turn CO2 emission. Working towards this goal we achieved high strength in a low cost β-titanium alloy, Ti-1Al-8V-5Fe (Ti185), by hierarchical nanostructure consisting of homogenous distribution of micron-scale and nanoscale α-phase precipitates within the β-phase matrix. The sequence of phase transformation leading to this hierarchical nanostructure is explored using electron microscopy and atom probe tomography. Our results suggest that the high number density of nanoscale α-phase precipitates in the β-phase matrix is due to ω assisted nucleation of α resulting in high tensile strength, greater than any current commercial titanium alloy. Thus hierarchical nanostructured Ti185 serves as an excellent candidate for replacing costlier titanium alloys and other structural alloys for cost-effective lightweighting applications.

  8. High Strength and Wear Resistant Aluminum Alloy for High Temperature Applications

    Science.gov (United States)

    Lee, Jonathan A.; Chen, Po Shou

    2003-01-01

    Originally developed by NASA as high performance piston alloys to meet U.S. automotive legislation requiring low exhaust emission, the novel NASA alloys now offer dramatic increase in tensile strength for many other applications at elevated temperatures from 450 F (232 C) to about 750 F (400 C). It is an ideal low cost material for cast automotive components such as pistons, cylinder heads, cylinder liners, connecting rods, turbo chargers, impellers, actuators, brake calipers and rotors. It can be very economically produced from conventional permanent mold, sand casting or investment casting, with silicon content ranging from 6% to 18%. At high silicon levels, the alloy exhibits excellent thermal growth stability, surface hardness and wear resistant properties.

  9. Super High Strength Aluminum Alloy Processed by Mechanical Alloying and Hot Extrusion

    Science.gov (United States)

    Zheng, Ruixiao; Yang, Han; Wang, Zengjie; Wen, Shizhen; Liu, Tong; Ma, Chaoli

    Nanostructure strengthened aluminum alloy was prepared by powder metallurgic technology. The rapid solidification Al-Cu-Mg alloy powder was used in this study. To obtain nanostructure, the commercial powder was intensely milled under certain ball milling conditions. The milled powder was compacted first by cold isostatic pressing (CIP) at a compressive pressure of 300MPa, and then extruded at selected temperature for several times to obtain near full density material. Microstructure and mechanical properties of the extruded alloy were examined by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and mechanical tests. It is revealed that the compressive strength of extruded alloy is higher than 800MPa. The strengthening mechanism associated with the nanostructure is discussed.

  10. Ductile Bulk Aluminum-Based Alloy with Good Glass-Forming Ability and High Strength

    Institute of Scientific and Technical Information of China (English)

    ZHUO Long-Chao; PANG Shu-Jie; WANG Hui; ZHANG Tao

    2009-01-01

    Based on a new approach for designing glassy alloy compositions,bulk Al-based alloys with good glass-forming ability (GFA) are synthesized.The cast Al86Si0.5Ni4.06Co2.94 Y6Sc0.5 rod with a diameter of 1 mm shows almost fully amorphous structure besides about 5% fcc-Al nucleated in the center of the rod.The bulk alloy with high Al concentration exhibits an ultrahigh yield strength of 1.18 Gpa and maximum strength of 1.27 Gpa as well as an obvious plastic strain of about 2.4% during compressive deformation.This light Al-based alloy with good GFA and mechanical properties is promising as a new high specific strength material with good deformability.

  11. Nanostructured Cu-Cr alloy with high strength and electrical conductivity

    Energy Technology Data Exchange (ETDEWEB)

    Islamgaliev, R. K., E-mail: saturn@mail.rb.ru; Nesterov, K. M. [Institute of Physics of Advanced Materials, Ufa State Aviation Technical University, Ufa 450000 (Russian Federation); Bourgon, J.; Champion, Y. [ICMPE-CNRS, Université Paris 12, 6-8 rue Henri Dunant, 94320 Thiais, cedex (France); Valiev, R. Z. [Institute of Physics of Advanced Materials, Ufa State Aviation Technical University, Ufa 450000 (Russian Federation); Laboratory for Mechanics of Bulk Nanostructured Materials, Saint Petersburg State University, 198504 Peterhof, Saint Petersburg (Russian Federation)

    2014-05-21

    The influence of nanostructuring by high pressure torsion (HPT) on strength and electrical conductivity in the Cu-Cr alloy has been investigated. Microstructure of HPT samples was studied by transmission electron microscopy with special attention on precipitation of small chromium particles after various treatments. Effect of dynamic precipitation leading to enhancement of strength and electrical conductivity was observed. It is shown that nanostructuring leads to combination of high ultimate tensile strength of 790–840 MPa, enhanced electrical conductivity of 81%–85% IACS and thermal stability up to 500 °C. The contributions of grain refinement and precipitation to enhanced properties of nanostructured alloy are discussed.

  12. Metastable high-entropy dual-phase alloys overcome the strength-ductility trade-off

    Science.gov (United States)

    Li, Zhiming; Pradeep, Konda Gokuldoss; Deng, Yun; Raabe, Dierk; Tasan, Cemal Cem

    2016-06-01

    Metals have been mankind’s most essential materials for thousands of years; however, their use is affected by ecological and economical concerns. Alloys with higher strength and ductility could alleviate some of these concerns by reducing weight and improving energy efficiency. However, most metallurgical mechanisms for increasing strength lead to ductility loss, an effect referred to as the strength-ductility trade-off. Here we present a metastability-engineering strategy in which we design nanostructured, bulk high-entropy alloys with multiple compositionally equivalent high-entropy phases. High-entropy alloys were originally proposed to benefit from phase stabilization through entropy maximization. Yet here, motivated by recent work that relaxes the strict restrictions on high-entropy alloy compositions by demonstrating the weakness of this connection, the concept is overturned. We decrease phase stability to achieve two key benefits: interface hardening due to a dual-phase microstructure (resulting from reduced thermal stability of the high-temperature phase); and transformation-induced hardening (resulting from the reduced mechanical stability of the room-temperature phase). This combines the best of two worlds: extensive hardening due to the decreased phase stability known from advanced steels and massive solid-solution strengthening of high-entropy alloys. In our transformation-induced plasticity-assisted, dual-phase high-entropy alloy (TRIP-DP-HEA), these two contributions lead respectively to enhanced trans-grain and inter-grain slip resistance, and hence, increased strength. Moreover, the increased strain hardening capacity that is enabled by dislocation hardening of the stable phase and transformation-induced hardening of the metastable phase produces increased ductility. This combined increase in strength and ductility distinguishes the TRIP-DP-HEA alloy from other recently developed structural materials. This metastability-engineering strategy should

  13. Strength properties examination of high zinc aluminium alloys inoculated with Ti addition

    Directory of Open Access Journals (Sweden)

    J. Buras

    2017-05-01

    Full Text Available This paper includes studies on the influence of grain refinement treatment with respect to the composition and structure of high zinc aluminium casting alloys on the changes of their tensile properties. The Al-20wt.%Zn alloy was inoculated with master alloys AlTi5B1 and AlTi3C0.15 to determine the impact of a variable titanium addition on the tensile properties of AlZn20 alloy, and determine on this basis an optimal addition of Ti that would ensure the improvement of elongation of alloys cast in the sand mould, at the same time maintaining high tensile strength. Within the studies, light microscopy (LM and strength tests were applied. Experimental results showed that the inoculation of high zinc aluminium alloy AlZn20 with the master alloys AlTi5B1 and AlTi3C0.15 causes intensive structure refinement, while the intensity of reaction of both master alloys is comparable. The AlTi3C0.15 master alloy addition, selected for further studies, introducing about 100 ppm Ti, enhances the tensile properties of the alloy; the elongation increases about 20% and tensile strength increases about 10% against the initial values (uninoculated alloy. Further increase of the Ti addition up to 500?00 ppm leads to the 搊ver-inoculation?effect that is accompanied by the decrease of elongation. Therefore,the Ti addition should be reduced to the level of about 100 ppm which ensures obtaining a set of optimal properties.

  14. Thermal Activation Analyses of Dynamic Fracture Toughness of High Strength Low Alloy Steels

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A formula is derived for determining the influence of temperatureand loading rate on dynamic fracture toughness of a high strength low alloy steel (HQ785C) from thermal activation analysis of the experimental results of three-point bend specimens as well as introducing an Arrhenius formula. lt is shown that the results obtained by the given formula are in good agreement with the experimental ones in the thermal activation region. The present method is also valuable to describe the relationship between dynamic fracture toughness and temperature and loading rate of other high strength low alloy steels.

  15. Nanocrystalline High-Entropy Alloys: A New Paradigm in High-Temperature Strength and Stability.

    Science.gov (United States)

    Zou, Yu; Wheeler, Jeffrey M; Ma, Huan; Okle, Philipp; Spolenak, Ralph

    2017-03-08

    Metals with nanometer-scale grains or nanocrystalline metals exhibit high strengths at ambient conditions, yet their strengths substantially decrease with increasing temperature, rendering them unsuitable for usage at high temperatures. Here, we show that a nanocrystalline high-entropy alloy (HEA) retains an extraordinarily high yield strength over 5 GPa up to 600 °C, 1 order of magnitude higher than that of its coarse-grained form and 5 times higher than that of its single-crystalline equivalent. As a result, such nanostructured HEAs reveal strengthening figures of merit-normalized strength by the shear modulus above 1/50 and strength-to-density ratios above 0.4 MJ/kg, which are substantially higher than any previously reported values for nanocrystalline metals in the same homologous temperature range, as well as low strain-rate sensitivity of ∼0.005. Nanocrystalline HEAs with these properties represent a new class of nanomaterials for high-stress and high-temperature applications in aerospace, civilian infrastructure, and energy sectors.

  16. Strength of Hard Alloys,

    Science.gov (United States)

    Partial replacement of titanium carbide by tantalum carbide in three-phase WC-TiC-Co alloys tends to have a favorable effect on mechanical properties such as fatigue strength under bending and impact durability.

  17. Environmentally assisted crack growth rates of high-strength aluminum alloys

    Science.gov (United States)

    Connolly, Brain J.; Deffenbaugh, Kristen L.; Moran, Angela L.; Koul, Michelle G.

    2003-01-01

    The scope of this project is to evaluate the environmentally assisted long crack growth behavior of candidate high-strength aluminum alloys/tempers, specifically AA7150-T7751 and AA7040-T7651, for consideration as viable replacements/refurbishment for stress-corrosion cracking in susceptible AA7075-T6 aircraft components found in aging aircraft systems.

  18. Achieving high strength and high ductility in magnesium alloy using hard-plate rolling (HPR) process.

    Science.gov (United States)

    Wang, Hui-Yuan; Yu, Zhao-Peng; Zhang, Lei; Liu, Chun-Guo; Zha, Min; Wang, Cheng; Jiang, Qi-Chuan

    2015-11-25

    Magnesium alloys are highly desirable for a wide range of lightweight structural components. However, rolling Mg alloys can be difficult due to their poor plasticity, and the strong texture yielded from rolling often results in poor plate forming ability, which limits their further engineering applications. Here we report a new hard-plate rolling (HPR) route which achieves a large reduction during a single rolling pass. The Mg-9Al-1Zn (AZ91) plates processed by HPR consist of coarse grains of 30-60 μm, exhibiting a typical basal texture, fine grains of 1-5 μm and ultrafine (sub) grains of 200-500 nm, both of the latter two having a weakened texture. More importantly, the HPR was efficient in gaining a simultaneous high strength and uniform ductility, i.e., ~371 MPa and ~23%, respectively. The superior properties should be mainly attributed to the cooperation effect of the multimodal grain structure and weakened texture, where the former facilitates a strong work hardening while the latter promotes the basal slip. The HPR methodology is facile and effective, and can avoid plate cracking that is prone to occur during conventional rolling processes. This strategy is applicable to hard-to-deform materials like Mg alloys, and thus has a promising prospect for industrial application.

  19. Powder metallurgy processing of high strength turbine disk alloys

    Science.gov (United States)

    Evans, D. J.

    1976-01-01

    Using vacuum-atomized AF2-1DA and Mar-M432 powders, full-scale gas turbine engine disks were fabricated by hot isostatically pressing (HIP) billets which were then isothermally forged using the Pratt & Whitney Aircraft GATORIZING forging process. While a sound forging was produced in the AF2-1DA, a container leak had occurred in the Mar-M432 billet during HIP. This resulted in billet cracking during forging. In-process control procedures were developed to identify such leaks. The AF2-1DA forging was heat treated and metallographic and mechanical property evaluation was performed. Mechanical properties exceeded those of Astroloy, one of the highest temperature capability turbine disk alloys presently used.

  20. Enhancement of Impact Toughness by Delamination Fracture in a Low-Alloy High-Strength Steel with Al Alloying

    Science.gov (United States)

    Sun, Junjie; Jiang, Tao; Liu, Hongji; Guo, Shengwu; Liu, Yongning

    2016-09-01

    The effect of delamination toughening of martensitic steel was investigated both at room and low temperatures [253 K and 233 K (-20 °C and -40 °C)]. Two low-alloy martensitic steels with and without Al alloying were both prepared. Layered structure with white band and black matrix was observed in Al alloyed steel, while a homogeneous microstructure was displayed in the steel without Al. Both steels achieved high strength (tensile strength over 1600 MPa) and good ductility (elongation over 11 pct), but they displayed stark contrasts on impact fracture mode and Charpy impact energy. Delamination fracture occurred in Al alloyed steel and the impact energies were significantly increased both at room temperature (from 75 to 138 J, i.e., nearly improved up to 2 times) and low temperatures [from 47.9 to 71.3 J at 233 K (-40 °C)] compared with the one without Al. Alloying with Al promotes the segregation of Cr, Mn, Si and C elements to form a network structure, which is martensite with higher carbon content and higher hardness than that of the matrix. And this network structure evolved into a band structure during the hot rolling process. The difference of yield stress between the band structure and the matrix gives rise to a delamination fracture during the impact test, which increases the toughness greatly.

  1. Enhancement of Impact Toughness by Delamination Fracture in a Low-Alloy High-Strength Steel with Al Alloying

    Science.gov (United States)

    Sun, Junjie; Jiang, Tao; Liu, Hongji; Guo, Shengwu; Liu, Yongning

    2016-12-01

    The effect of delamination toughening of martensitic steel was investigated both at room and low temperatures [253 K and 233 K (-20 °C and -40 °C)]. Two low-alloy martensitic steels with and without Al alloying were both prepared. Layered structure with white band and black matrix was observed in Al alloyed steel, while a homogeneous microstructure was displayed in the steel without Al. Both steels achieved high strength (tensile strength over 1600 MPa) and good ductility (elongation over 11 pct), but they displayed stark contrasts on impact fracture mode and Charpy impact energy. Delamination fracture occurred in Al alloyed steel and the impact energies were significantly increased both at room temperature (from 75 to 138 J, i.e., nearly improved up to 2 times) and low temperatures [from 47.9 to 71.3 J at 233 K (-40 °C)] compared with the one without Al. Alloying with Al promotes the segregation of Cr, Mn, Si and C elements to form a network structure, which is martensite with higher carbon content and higher hardness than that of the matrix. And this network structure evolved into a band structure during the hot rolling process. The difference of yield stress between the band structure and the matrix gives rise to a delamination fracture during the impact test, which increases the toughness greatly.

  2. A low-cost hierarchical nanostructured beta-titanium alloy with high strength

    Science.gov (United States)

    Devaraj, Arun; Joshi, Vineet V.; Srivastava, Ankit; Manandhar, Sandeep; Moxson, Vladimir; Duz, Volodymyr A.; Lavender, Curt

    2016-01-01

    Lightweighting of automobiles by use of novel low-cost, high strength-to-weight ratio structural materials can reduce the consumption of fossil fuels and in turn CO2 emission. Working towards this goal we achieved high strength in a low cost β-titanium alloy, Ti–1Al–8V–5Fe (Ti185), by hierarchical nanostructure consisting of homogenous distribution of micron-scale and nanoscale α-phase precipitates within the β-phase matrix. The sequence of phase transformation leading to this hierarchical nanostructure is explored using electron microscopy and atom probe tomography. Our results suggest that the high number density of nanoscale α-phase precipitates in the β-phase matrix is due to ω assisted nucleation of α resulting in high tensile strength, greater than any current commercial titanium alloy. Thus hierarchical nanostructured Ti185 serves as an excellent candidate for replacing costlier titanium alloys and other structural alloys for cost-effective lightweighting applications. PMID:27034109

  3. Aging Behavior of High-Strength Al Alloy 2618 Produced by Selective Laser Melting

    Science.gov (United States)

    Casati, Riccardo; Lemke, Jannis Nicolas; Alarcon, Adrianni Zanatta; Vedani, Maurizio

    2017-02-01

    High Si-bearing Al alloys are commonly used in additive manufacturing, but they have moderate mechanical properties. New high-strength compositions are necessary to spread the use of additively manufactured Al parts for heavy-duty structural applications. This work focuses on the microstructure, mechanical behavior, and aging response of an Al alloy 2618 processed by selective laser melting. Calorimetric analysis, electron microscopy, and compression tests were performed in order to correlate the mechanical properties with the peculiar microstructure induced by laser melting and thermal treatments

  4. Plastic Instabilities and Their Consequences in Steels and Other High Strength Alloys

    Science.gov (United States)

    1991-09-01

    rate yes Superalloys * Alloy 600 quasi-static no Rend 41 quasi-static no Steels * HY80 quasi-static no ultra-soft5 no low temperatures no AISI 4340...AD-A240 976 ([f) A Final Technical Report Contract No. N00014-88-K-0111 S PLASTIC INSTABILITIES AND THEIR CONSEQUENCES IN STEELS AND OTHER HIGH...PLASTIC INSTABILITIES AND THEIR CONSEQUENCES IN STEELS AND OTHER HIGH STRENGTH ALLOYS Submitted to: Office of Naval Research 800 North Quincy Street

  5. New Low-Sn Zr Cladding Alloys with Excellent Autoclave Corrosion Resistance and High Strength

    Directory of Open Access Journals (Sweden)

    Ruiqian Zhang

    2017-04-01

    Full Text Available It is expected that low-Sn Zr alloys are a good candidate to improve the corrosion resistance of Zr cladding alloys in nuclear reactors, presenting excellent corrosion resistance and high strength. The present work developed a new alloy series of Zr-0.25Sn-0.36Fe-0.11Cr-xNb (x = 0.4~1.2 wt % to investigate the effect of Nb on autoclave corrosion resistance. Alloy ingots were prepared by non-consumable arc-melting, solid-solutioned, and then rolled into thin plates with a thickness of 0.7 mm. It was found that the designed low-Sn Zr alloys exhibit excellent corrosion resistances in three out of pile autoclave environments (distilled water at 633 K/18.6 MPa, 70 ppm LiOH solution at 633 K/18.6 MPa, and superheated water steam at 673 K/10.3 MPa, as demonstrated by the fact of the Zr-0.25Sn-0.36Fe-0.11Cr-0.6Nb alloy shows a corrosion weight gain ΔG = 46.3 mg/dm2 and a tensile strength of σUTS = 461 MPa following 100 days of exposure in water steam. The strength of the low-Sn Zr alloy with a higher Nb content (x = 1.2 wt % is enhanced up to 499 MPa, comparable to that of the reference high-Sn N36 alloy (Zr-1.0Sn-1.0Nb-0.25Fe, wt %. Although the strength improvement is at a slight expense of corrosion resistance with the increase of Nb, the corrosion resistance of the high-Nb alloy with x = 1.2 (ΔG = 90.4 mg/dm2 for 100-day exposure in the water steam is still better than that of N36 (ΔG = 103.4 mg/dm2.

  6. Exceptional high fatigue strength in Cu-15at.%Al alloy with moderate grain size

    Science.gov (United States)

    Liu, Rui; Tian, Yanzhong; Zhang, Zhenjun; An, Xianghai; Zhang, Peng; Zhang, Zhefeng

    2016-06-01

    It is commonly proposed that the fatigue strength can be enhanced by increasing the tensile strength, but this conclusion needs to be reconsidered according to our study. Here a recrystallized α-Cu-15at.%Al alloy with moderate grain size of 0.62 μm was fabricated by cold rolling and annealing, and this alloy achieved exceptional high fatigue strength of 280 MPa at 107 cycles. This value is much higher than the fatigue strength of 200 MPa for the nano-crystalline counterpart (0.04 μm in grain size) despite its higher tensile strength. The remarkable improvement of fatigue strength should be mainly attributed to the microstructure optimization, which helps achieve the reduction of initial damage and the dispersion of accumulated damage. A new strategy of “damage reduction” was then proposed for fatigue strength improvement, to supplement the former strengthening principle. The methods and strategies summarized in this work offer a general pathway for further improvement of fatigue strength, in order to ensure the long-term safety of structural materials.

  7. High-strength Zr-based bulk amorphous alloys containing nanocrystalline and nanoquasicrystalline particles

    Directory of Open Access Journals (Sweden)

    A Inoue, C Fan, J Saida and T Zhang

    2000-01-01

    Full Text Available It was recently found that the addition of special elements leading to the deviation from the three empirical rules for the achievement of high glass-forming ability causes new mixed structures consisting of the amorphous phase containing nanoscale compound or quasicrystal particles in Zr–Al–Ni–Cu–M (M=Ag, Pd, Au, Pt or Nb bulk alloys prepared by the copper mold casting and squeeze casting methods. In addition, the mechanical strength and ductility of the nonequilibrium phase bulk alloys are significantly improved by the formation of the nanostructures as compared with the corresponding amorphous single phase alloys. The composition ranges, formation factors, preparation processes, unique microstructures and improved mechanical properties of the nanocrystalline and nanoquasicrystalline Zr-based bulk alloys are reviewed on the basis of our recent results reported over the last two years. The success of synthesizing the novel nonequilibrium, high-strength bulk alloys with good mechanical properties is significant for the future progress of basic science and engineering.

  8. Process for making a high toughness-high strength iron alloy

    Science.gov (United States)

    Stephens, J. R.; Witzke, W. R. (Inventor)

    1979-01-01

    A steel alloy is produced by a process which includes using cold rolling at room temperature and subsequent heat treatment at temperatures ranging from 500 C to 650 C. The resulting alloys exhibits excellent strength and toughness characteristics at cryogenic temperatures. This alloy consists essentially of about 10 to 16 percent by weight nickel, to about 1.0 percent by weight aluminum, and 0 to about 3 percent by weight of at least one of the following additional elements: copper, lanthanum, niobium, tantalum, titanium, vanadium, yttrium, zirconium and the rare earth metals, with the balance being essentially iron. The improved alloy possesses a fracture toughness ranging from 200 to 230 ksi sq in. and yield strengths up to 230 ksi.

  9. Microstructures and constituents of super-high strength aluminum alloy ingots made through LFEC process

    Directory of Open Access Journals (Sweden)

    WANG Shuang

    2007-11-01

    Full Text Available Ingots of a new super-high strength Al-Zn-Mg-Cu-Zr alloy were produced respectively by low frequency electromagnetic casting (LFEC and by conventional direct chill (DC casting process. Microstructure and constituents of the ingots were studied. The results indicated that the LFEC process significantly refines microstructure and constituents of the alloy, and to some extent, decreases the area (or volume fraction of constituents and eutectic structure precipitated at grain boundaries. But, no difference in the type of constituents was observed between LFEC and DC ingots. The results also showed LFEC process can improve the as-cast mechanical properties.

  10. Stress corrosion cracking of several high strength ferrous and nickel alloys

    Science.gov (United States)

    Nelson, E. E.

    1971-01-01

    The stress corrosion cracking resistance of several high strength ferrous and nickel base alloys has been determined in a sodium chloride solution. Results indicate that under these test conditions Multiphase MP35N, Unitemp L605, Inconel 718, Carpenter 20Cb and 20Cb-3 are highly resistant to stress corrosion cracking. AISI 410 and 431 stainless steels, 18 Ni maraging steel (250 grade) and AISI 4130 steel are susceptible to stress corrosion cracking under some conditions.

  11. Mechanically alloyed high strength Mg5wt.%Al10.3%wt.Ti4.7%wt.B alloy

    Energy Technology Data Exchange (ETDEWEB)

    Lu, L. [National Univ. of Singapore (Singapore). Dept. of Mechanical and Production Engineering; Froyen, L. [Katholieke Univ. Leuven (Belgium). Dept. of Metallurgy and Materials Engineering

    1999-04-23

    Magnesium is one of the lightest metallic materials. Pure magnesium is, however, not valuable in many applications due to the limitation of its low strength, ductility and corrosion resistance. Therefore, several alloying elements such as Al, Zn and Mn are used to improve mechanical and chemical properties of Mg alloys. The present study focuses on the structural evolution and the mechanical properties of in-situ synthesized high strength magnesium composites using mechanical alloying.

  12. Evaluation of the stress corrosion cracking resistance of several high strength low alloy steels

    Science.gov (United States)

    Humphries, T. S.; Nelson, E. E.

    1980-01-01

    The stress corrosion cracking resistance was studied for high strength alloy steels 4130, 4340, for H-11 at selected strength levels, and for D6AC and HY140 at a single strength. Round tensile and C-ring type specimens were stressed up to 100 percent of their yield strengths and exposed to alternate immersion in salt water, salt spray, the atmosphere at Marshall Space Flight Center, and the seacoast at Kennedy Space Center. Under the test conditions, 4130 and 4340 steels heat treated to a tensile strength of 1240 MPa (180 ksi), H-11 and D6AC heat treated to a tensile strength of 1450 MPa (210 ksi), and HY140 (1020 MPa, 148 ksi) are resistant to stress corrosion cracking because failures were not encountered at stress levels up to 75 percent of their yield strengths. A maximum exposure period of one month for alternate immersion in salt water or salt spray and three months for seacoast is indicated for alloy steel to avoid false indications of stress corrosion cracking because of failure resulting from severe pitting.

  13. A low-cost hierarchical nanostructured beta-titanium alloy with high strength

    OpenAIRE

    Devaraj, Arun; Joshi, Vineet V.; Srivastava, Ankit; Manandhar, Sandeep; Moxson, Vladimir; Duz, Volodymyr A.; Lavender, Curt

    2016-01-01

    Lightweighting of automobiles by use of novel low-cost, high strength-to-weight ratio structural materials can reduce the consumption of fossil fuels and in turn CO2 emission. Working towards this goal we achieved high strength in a low cost β-titanium alloy, Ti–1Al–8V–5Fe (Ti185), by hierarchical nanostructure consisting of homogenous distribution of micron-scale and nanoscale α-phase precipitates within the β-phase matrix. The sequence of phase transformation leading to this hierarchical na...

  14. Study of the Tensile Damage of High-Strength Aluminum Alloy by Acoustic Emission

    Directory of Open Access Journals (Sweden)

    Chang Sun

    2015-11-01

    Full Text Available The key material of high-speed train gearbox shells is high-strength aluminum alloy. Material damage is inevitable in the process of servicing. It is of great importance to study material damage for in-service gearboxes of high-speed train. Structural health monitoring methods have been widely used to study material damage in recent years. This study focuses on the application of an acoustic emission (AE method to quantify tensile damage evolution of high-strength aluminum alloy. First, a characteristic parameter was developed to connect AE signals with tensile damage. Second, a tensile damage quantification model was presented based on the relationship between AE counts and tensile behavior to study elastic deformation of tensile damage. Then tensile tests with AE monitoring were employed to collect AE signals and tensile damage data of nine samples. The experimental data were used to quantify tensile damage of high-strength aluminum alloy A356 to demonstrate the effectiveness of the proposed method.

  15. Dualism of precipitation morphology in high strength low alloy steel

    Energy Technology Data Exchange (ETDEWEB)

    Chih-Yuan, Chen, E-mail: chen6563@gmail.com [Department of Energy Engineering, National United University, Miaoli 36003, Taiwan (China); Department of Materials Science and Engineering, National Taiwan University, Taipei 10617, Taiwan (China); Chien-Chon, Chen [Department of Energy Engineering, National United University, Miaoli 36003, Taiwan (China); Jer-Ren, Yang, E-mail: jryang@ntu.edu.tw [Department of Materials Science and Engineering, National Taiwan University, Taipei 10617, Taiwan (China)

    2015-02-25

    While the role of microalloying elements on precipitation strengthening in ferrite matrix during austenite/ferrite transformation is quite clear, some uncertainty still exists concerning the variability of the microhardness distribution of ferrite grains in the isothermal holding condition. The objective of the present study was to clarify the intrinsic characteristics of carbide precipitation morphology in the ferrite matrix under different processing temperatures and times and to correlate it with austenite decomposition kinetics to elucidate why a large microhardness distribution occurs at low isothermal holding temperature. Better understanding of carbide precipitation behavior can help researchers to determine the root cause of variation in microhardness distribution, which would allow metallurgists to produce high quality steels. Measurement with a Vickers hardness indenter revealed that, in specimens isothermally held at 625 °C, the range of Vickers hardness distribution was 240–420 after 5 min of isothermal holding, and 270–340 after 60 min. For specimens isothermally held at 725 °C, the range of Vickers hardness distribution was 200–330 for 5 min of isothermal holding, and 200–250 for 60 min. Therefore, the average microhardness decreased with the isothermal holding temperature and time, and a larger range of distribution occurred with short isothermal holding times. Transmission electron microscopy (TEM) images showed that interface precipitation and random precipitation can occur within the same ferrite grain. The reason is that the austenite decomposition rate varies with transformation temperature and time. An excessively fast austenite/ferrite interface movement velocity, which usually happens in small ferrite grains, would cause these ferrite grains with microalloying elements to exceed their solubility. Furthermore, these microalloying elements will be precipitated randomly after isothermal holding at longer times. Consequently, a large

  16. Stress corrosion cracking and hydrogen embrittlement of thick section high strength low alloy steel.

    OpenAIRE

    Needham, William Donald

    1986-01-01

    An experimental study was conducted to evaluate the corrosion performance of weldments of a high strength low alloy(HSLA) steel in a simulated seawater environment. This steel, designated HSLA80, was developed by the United States Navy for use in ship structural applications. Stress corrosion CRACKING(SCC) and hydrogen embrittlement(HEM) were investigated by conducting 42 Wedge-Opening load(WOL) tests as a function of stress intensity and corrosion potential and 33 Slow Strain Rate(SSR) tests...

  17. Void growth in high strength aluminium alloy single crystals: a CPFEM based study

    Science.gov (United States)

    Asim, Umair; Siddiq, M. Amir; Demiral, Murat

    2017-04-01

    High strength aluminium alloys that are produced through forming and joining processes are widely used in aerospace components. The ductile failure in these metals occurs due to the evolution and accumulation of microscopic defects, such as microvoids and shear bands. The present work investigates the underlying physical mechanisms during ductile failure by performing a rigorous, fully-validated, three-dimensional crystal plasticity, finite element study with aluminium alloy single crystals. Representative volume element (RVE) based simulations of single crystalline aluminium alloys (AA-5xxx) with different void geometries and orientations have been performed. Both local and nonlocal crystal plasticity constitutive models have been implemented in a finite element framework and are used to seek new insights into the interrelationships among void growth, initial porosity, initial void size, plastic anisotropy, and local/nonlocal size effects.

  18. Mechanical Behavior of Two High Strength Alloy Steels Under Conditions of Cyclic Tension

    Science.gov (United States)

    Srivatsan, T. S.; Manigandan, K.; Sastry, S.; Quick, T.; Schmidt, M. L.

    2014-01-01

    The results of a recent study aimed at understanding the conjoint influence of load ratio and microstructure on the high cycle fatigue properties and resultant fracture behavior of two high strength alloy steels is presented and discussed. Both the chosen alloy steels, i.e., 300M and Tenax™ 310 have much better strength and ductility properties to offer in comparison with the other competing high strength steels having near similar chemical composition. Test specimens were precision machined from the as-provided stock of each steel. The machined specimens were deformed in both uniaxial tension and cyclic fatigue under conditions of stress control. The test specimens of each alloy steel were cyclically deformed over a range of maximum stress at two different load ratios and the number of cycles to failure recorded. The specific influence of load ratio on cyclic fatigue life is presented and discussed keeping in mind the maximum stress used during cyclic deformation. The fatigue fracture surfaces were examined in a scanning electron microscope to establish the macroscopic mode and to concurrently characterize the intrinsic features on the fracture surface. The conjoint influence of nature of loading, maximum stress, and microstructure on cyclic fatigue life is discussed.

  19. Phase Transformation in a β-Ti Alloy with Good Balance Between High Strength and High Fracture Toughness

    Institute of Scientific and Technical Information of China (English)

    Li Yang; Wei Qiang; Ma Chaoli; Zheng Lijing; Li Huanxi; Ge Peng; Zhao Yongqing

    2009-01-01

    This article studies the phase transformation of the metastable (-Ti-Al-Mo-V-Cr-Zr alloy (Ti-1300) to disclose the morphological reason for its high strength and high fracture toughness. It has been found that its ultrahigh strength (ultimate tensile strength exceeds 1 400 MPa) owes mainly to the spheroidization of the (-phase, while the high fracture toughness (exceeds 81 MPa·m~(1/2)) to the special lath-shaped (-particles. Compared to the needle-shaped second (-articles, the coarser lath-shaped ones remove the stress concentration at the lath tips and consequently benefit improvement of fracture toughness. The article also describes shape evolution of the (-particles during aging thermodynamically and kinetically, and suggests an optimized aging processing to achieve an ideal balance between high strength and high toughness for this alloy.

  20. Development of advanced high strength tantalum base alloys. Part 2: Scale-up investigation

    Science.gov (United States)

    Ammon, R. L.; Buckman, R. W., Jr.

    1970-01-01

    Three experimental tantalum alloy compositions containing 14-16% W, 1% Re, 0.7% Hf, 0.025% C or 0.015% C and 0.015% N were prepared as two inch diameter ingots by consumable electrode vacuum arc melting. The as-cast ingots were processed by extrusion and swaging to one inch and 0.4 inch diameter rod and evaluated. Excellent high temperature forging behavior was exhibited by all three compositions. Creep strength at 2000 F to 2400 F was enhanced by higher tungsten additions as well as substitution of nitrogen for carbon. Weldability of all three compositions was determined to be adequate. Room temperature ductility was retained in the advanced tantalum alloy compositions as well as a notched/unnotched strength ratio of 1.4 for a notched bar having a K sub t = 2.9.

  1. A promising structure for fabricating high strength and high electrical conductivity copper alloys.

    Science.gov (United States)

    Li, Rengeng; Kang, Huijun; Chen, Zongning; Fan, Guohua; Zou, Cunlei; Wang, Wei; Zhang, Shaojian; Lu, Yiping; Jie, Jinchuan; Cao, Zhiqiang; Li, Tingju; Wang, Tongmin

    2016-02-09

    To address the trade-off between strength and electrical conductivity, we propose a strategy: introducing precipitated particles into a structure composed of deformation twins. A Cu-0.3%Zr alloy was designed to verify our strategy. Zirconium was dissolved into a copper matrix by solution treatment prior to cryorolling and precipitated in the form of Cu5Zr from copper matrix via a subsequent aging treatment. The microstructure evolutions of the processed samples were investigated by transmission electron microscopy and X-ray diffraction analysis, and the mechanical and physical behaviours were evaluated through tensile and electrical conductivity tests. The results demonstrated that superior tensile strength (602.04 MPa) and electrical conductivity (81.4% IACS) was achieved. This strategy provides a new route for balancing the strength and electrical conductivity of copper alloys, which can be developed for large-scale industrial application.

  2. Change of Hot Cracking Susceptibility in Welding of High Strength Aluminum Alloy AA 7075

    Science.gov (United States)

    Holzer, M.; Hofmann, K.; Mann, V.; Hugger, F.; Roth, S.; Schmidt, M.

    High strength aluminum alloys are known as hard to weld alloys due to their high hot crack susceptibility. However, they have high potential for applications in light weight constructions of automotive industry and therefore it is needed to increase weldability. One major issue is the high hot cracking susceptibility. Vaporization during laser beam welding leads to a change of concentration of the volatile elements magnesium and zinc. Hence, solidification range of the weld and therefore hot cracking susceptibility changes. Additionally, different welding velocities lead to changed solidification conditions with certain influence on hot cracking. This paper discusses the influence of energy per unit length during laser beam welding of AA 7075 on the change of element concentration in the weld seam and the resulting influence on hot cracking susceptibility. Therefore EDS-measurements of weld seams generated with different velocities are performed to determine the change of element concentration. These quantitative data is used to numerically calculate the solidification range in order to evaluate its influence on the hot cracking susceptibility. Besides that, relative hot crack length and mechanical properties are measured. The results increase knowledge about welding of high strength aluminum alloy AA 7075 and hence support further developing of the welding process.

  3. Effect of pulsed current welding on fatigue behaviour of high strength aluminium alloy joints

    Energy Technology Data Exchange (ETDEWEB)

    Balasubramanian, V. [Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar 608 002, Tamil Nadu (India)], E-mail: visvabalu@yahoo.com; Ravisankar, V. [Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar 608 002, Tamil Nadu (India); Madhusudhan Reddy, G. [Metal Joining Section, Defence Metallurgical Research Laboratory (DMRL), Kanchanbag (P.O), Hyderabad 560 058 (India)

    2008-07-01

    High strength aluminium alloys (Al-Zn-Mg-Cu alloys) have gathered wide acceptance in the fabrication of light weight structures requiring high strength-to weight ratio, such as transportable bridge girders, military vehicles, road tankers and railway transport systems. The preferred welding processes of high strength aluminium alloy are frequently gas tungsten arc welding (GTAW) process and gas metal arc welding (GMAW) process due to their comparatively easier applicability and better economy. Weld fusion zones typically exhibit coarse columnar grains because of the prevailing thermal conditions during weld metal solidification. This often results inferior weld mechanical properties and poor resistance to hot cracking. In this investigation, an attempt has been made to refine the fusion zone grains by applying pulsed current welding technique. Rolled plates of 6 mm thickness have been used as the base material for preparing single pass welded joints. Single V butt joint configuration has been prepared for joining the plates. The filler metal used for joining the plates is AA 5356 (Al-5Mg (wt%)) grade aluminium alloy. Four different welding techniques have been used to fabricate the joints and they are: (i) continuous current GTAW (CCGTAW), (ii) pulsed current GTAW (PCGTAW), (iii) continuous current GMAW (CCGMAW) and (iv) pulsed current GMAW (PCGMAW) processes. Argon (99.99% pure) has been used as the shielding gas. Fatigue properties of the welded joints have been evaluated by conducting fatigue test using rotary bending fatigue testing machine. Current pulsing leads to relatively finer and more equi-axed grain structure in gas tungsten arc (GTA) and gas metal arc (GMA) welds. In contrast, conventional continuous current welding resulted in predominantly columnar grain structures. Grain refinement is accompanied by an increase in fatigue life and endurance limit.

  4. Extraordinary high strength Ti-Zr-Ta alloys through nanoscaled, dual-cubic spinodal reinforcement.

    Science.gov (United States)

    Biesiekierski, Arne; Ping, Dehai; Li, Yuncang; Lin, Jixing; Munir, Khurram S; Yamabe-Mitarai, Yoko; Wen, Cuie

    2017-02-02

    While titanium alloys represent the current state-of-the-art for orthopedic biomaterials, concerns still remain over their modulus. Circumventing this via increased porosity requires high elastic admissible strains, yet also limits traditional thermomechanical strengthening techniques. To this end, a novel β-type Ti-Zr-Ta alloy system, comprised of Ti-45Zr-10Ta, Ti-40Zr-14Ta, Ti-35Zr-18Ta and Ti-30Zr-22Ta, was designed and characterized mechanically and microstructurally. As-cast, this system displayed extremely high yield strengths and elastic admissible strains, up to 1.4GPa and potentially 1.48%, respectively. This strength was attributed to a nanoscaled, cuboidal structure of semi-coherent, dual body-centered cubic (BCC) phases, arising from the thermodynamics of interaction between Ta and Zr; this morphology occurring with dual BCC-phases is heretofore unreported in Ti-based alloys. Further, cell proliferation investigated by MTS assay suggests this was achieved without sacrificing biocompatibility, with no significant difference to either empty-well or commercially-pure Ti controls noted.

  5. Effect of thermal ageing on mechanical properties of a high-strength ODS alloy

    Energy Technology Data Exchange (ETDEWEB)

    Hong, Sung Hoon; Kim, Sung Hwan; Jang, Chang Heui [Dept. of Nuclear and Quantum Engineering, Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of); Kim, Tae Kyu [Nuclear Materials DivisionKorea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2016-10-15

    A new high-strength ODS alloy, ARROS, was recently developed for the application as the cladding material of a Sodium-cooled fast reactor (SFR). To assess the long-term integrity under thermal ageing, ARROS was thermally aged in air at 650°C for 1000 h. The degree of thermal ageing was assessed by mechanical tests such as uniaxial tensile, hardness, and small punch tests at from room temperature to 650°C. Tensile strength was slightly decreased but elongation, hardness, and small punch energy were hardly changed at all test temperatures for the specimen aged at 650°C for 1000 h. However, the variation in mechanical properties such as hardness and small punch energy increased after thermal ageing. Using the test results, the correlation between tensile strength and maximum small punch load was established.

  6. Temperature and strain rate effects in high strength high conductivity copper alloys tested in air

    Energy Technology Data Exchange (ETDEWEB)

    Edwards, D.J. [Pacific Northwest National Lab., Richland, WA (United States)

    1998-03-01

    The tensile properties of the three candidate alloys GlidCop{trademark} Al25, CuCrZr, and CuNiBe are known to be sensitive to the testing conditions such as strain rate and test temperature. This study was conducted on GlidCop Al25 (2 conditions) and Hycon 3HP (3 conditions) to ascertain the effect of test temperature and strain rate when tested in open air. The results show that the yield strength and elongation of the GlidCop Al25 alloys exhibit a strain rate dependence that increases with temperature. Both the GlidCop and the Hycon 3 HP exhibited an increase in strength as the strain rate increased, but the GlidCop alloys proved to be the most strain rate sensitive. The GlidCop failed in a ductile manner irrespective of the test conditions, however, their strength and uniform elongation decreased with increasing test temperature and the uniform elongation also decreased dramatically at the lower strain rates. The Hycon 3 HP alloys proved to be extremely sensitive to test temperature, rapidly losing their strength and ductility when the temperature increased above 250 C. As the test temperature increased and the strain rate decreased the fracture mode shifted from a ductile transgranular failure to a ductile intergranular failure with very localized ductility. This latter observation is based on the presence of dimples on the grain facets, indicating that some ductile deformation occurred near the grain boundaries. The material failed without any reduction in area at 450 C and 3.9 {times} 10{sup {minus}4} s{sup {minus}1}, and in several cases failed prematurely.

  7. Effect of nanostructured composite powders on the structure and strength properties of the high-temperature inconel 718 alloy

    Science.gov (United States)

    Cherepanov, A. N.; Ovcharenko, V. E.

    2015-12-01

    The experimental results of the effect of powder nanomodifiers of refractory compounds on the strength properties, the macro- and microstructure of the high-temperature Inconel 718 alloy have been presented. It has been shown that the introduction of powder modifiers into the melt leads to a decrease in the average grain size by a factor of 1.5-2 in the alloy. The long-term tensile strength of the alloy at 650°C increases 1.5-2 times, and the number of cycles at 482°C before fracture grows by more than three times. The effect of nanoparticles on the grain structure and strength properties of the alloy is due to an increase in the number of generated crystallization centers and the formation of nanoparticle clusters of refractory compounds at boundaries and junctions in the formed grain structure, which hinder the development of recrystallization processes in the alloy.

  8. Effect of test temperature and strain rate on the tensile properties of high-strength, high-conductivity copper alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zinkle, S.J.; Eatherly, W.S. [Oak Ridge National Lab., TN (United States)

    1997-04-01

    The unirradiated tensile properties of wrought GlidCop AL25 (ITER grade zero, IGO) solutionized and aged CuCrZr, and cold-worked and aged and solutionized and aged Hycon 3HP{trademark} CuNiBe have been measured over the temperature range of 20-500{degrees}C at strain rates between 4 x 10{sup {minus}4} s{sup {minus}1} and 0.06 s{sup {minus}1}. The measured room temperature electrical conductivity ranged from 64 to 90% IACS for the different alloys. All of the alloys were relatively insensitive to strain rate at room temperature, but the strain rate sensitivity of GlidCop Al25 increased significantly with increasing temperature. The CuNiBe alloys exhibited the best combination of high strength and high conductivity at room temperature. The strength of CuNiBe decreased slowly with increasing temperature. However, the ductility of CuNiBe decreased rapidly with increasing temperature due to localized deformation near grain boundaries, making these alloy heats unsuitable for typical structural applications above 300{degrees}C. The strength and uniform elongation of GlidCop Al25 decreased significantly with increasing temperature at a strain rate of 1 x 10{sup {minus}3} s{sup {minus}1}, whereas the total elongation was independent of test temperature. The strength and ductility of CuCrZr decreased slowly with increasing temperature.

  9. High-strength Ti Alloy Prepared via Promoting Interstitial-Carbon Diffusion

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Bo-Young; Lee, Jae-Chul [Korea University, Seoul (Korea, Republic of); Ko, Se-Hyun [KITECH, Incheon (Korea, Republic of)

    2017-05-15

    Feasibility studies are performed to determine the suitability of a novel simple synthesis technique for fabricating a new Ti alloy with improved strength and ductility, while exhibiting lower cell toxicity. Through consolidating pure Ti powders under a C atmosphere at elevated temperatures, a bulk form of the Ti alloy, in which a quantifiable amount of C is dissolved, is synthesized. While the alloy is free from toxic elements such as Al and V, the strength and ductility of the developed alloy are comparable to, or better than, those of its commercial Ti-6Al-4V alloy counterpart. In this study, the method to design the alloy, its synthesis, and the resultant properties are reported.

  10. Zinc alloy enhances strength and creep resistance

    Energy Technology Data Exchange (ETDEWEB)

    Machler, M. [Fisher Gauge Ltd., Peterborough, Ontario (Canada). Fishercast Div.

    1996-10-01

    A family of high-performance ternary zinc-copper-aluminum alloys has been developed that provides higher strength, hardness, and creep resistance than the traditional zinc-aluminum alloys Zamak 3, Zamak 5, and ZA-8. Designated ACuZinc, mechanical properties comparable to those of more expensive materials make it suitable for high-load applications and those at elevated temperatures. This article describes the alloy`s composition, properties, and historical development.

  11. High strength alloys for high temperature service in liquid-salt cooled energy systems

    Energy Technology Data Exchange (ETDEWEB)

    Holcomb, David E.; Muralidharan, Govindarajan; Wilson, Dane F.

    2017-01-10

    An essentially cobalt-free alloy consists essentially of, in terms of weight percent: 6.3 to 7.2 Cr, 0.5 to 2 Al, 0 to 5 Fe, 0.7 to 0.8 Mn, 9 to 12.5 Mo, 0 to 6 Ta, 0.75 to 3.5 Ti, 0.01 to 0.25 Nb, 0.2 to 0.6 W, 0.02 to 0.04 C, 0 to 0.001 B, 0.0001 to 0.002 N, balance Ni. The alloy is characterized by a .gamma.' microstructural component in the range of 3 to 17.6 weight percent of the total composition. The alloy is further characterized by, at 850.degree. C., a yield strength of at least 60 Ksi, a tensile strength of at least 70 Ksi, a creep rupture life at 12 Ksi of at least 700 hours, and a corrosion rate, expressed in weight loss [g/(cm.sup.2sec)]10.sup.-11 during a 1000 hour immersion in liquid FLiNaK at 850.degree. C., in the range of 5.5 to 17.

  12. High strength alloys for high temperature service in liquid-salt cooled energy systems

    Science.gov (United States)

    Holcomb, David E.; Muralidharan, Govindarajan; Wilson, Dane F.

    2017-01-10

    An essentially cobalt-free alloy consists essentially of, in terms of weight percent: 6.3 to 7.2 Cr, 0.5 to 2 Al, 0 to 5 Fe, 0.7 to 0.8 Mn, 9 to 12.5 Mo, 0 to 6 Ta, 0.75 to 3.5 Ti, 0.01 to 0.25 Nb, 0.2 to 0.6 W, 0.02 to 0.04 C, 0 to 0.001 B, 0.0001 to 0.002 N, balance Ni. The alloy is characterized by a .gamma.' microstructural component in the range of 3 to 17.6 weight percent of the total composition. The alloy is further characterized by, at 850.degree. C., a yield strength of at least 60 Ksi, a tensile strength of at least 70 Ksi, a creep rupture life at 12 Ksi of at least 700 hours, and a corrosion rate, expressed in weight loss [g/(cm.sup.2sec)]10.sup.-11 during a 1000 hour immersion in liquid FLiNaK at 850.degree. C., in the range of 5.5 to 17.

  13. Investigation of Material Performance Degradation for High-Strength Aluminum Alloy Using Acoustic Emission Method

    Directory of Open Access Journals (Sweden)

    Yibo Ai

    2015-02-01

    Full Text Available Structural materials damages are always in the form of micro-defects or cracks. Traditional or conventional methods such as micro and macro examination, tensile, bend, impact and hardness tests can be used to detect the micro damage or defects. However, these tests are destructive in nature and not in real-time, thus a non-destructive and real-time monitoring and characterization of the material damage is needed. This study is focused on the application of a non-destructive and real-time acoustic emission (AE method to study material performance degradation of a high-strength aluminum alloy of high-speed train gearbox shell. By applying data relative analysis and interpretation of AE signals, the characteristic parameters of materials performance were achieved and the failure criteria of the characteristic parameters for the material tensile damage process were established. The results show that the AE method and signal analysis can be used to accomplish the non-destructive and real-time detection of the material performance degradation process of the high-strength aluminum alloy. This technique can be extended to other engineering materials.

  14. Metallurgical and mechanical properties of laser welded high strength low alloy steel.

    Science.gov (United States)

    Oyyaravelu, Ramachandran; Kuppan, Palaniyandi; Arivazhagan, Natarajan

    2016-05-01

    The study aimed at investigating the microstructure and mechanical properties of Neodymium-Doped Yttrium Aluminum Garnet (Nd:YAG) laser welded high strength low alloy (HSLA) SA516 grade 70 boiler steel. The weld joint for a 4 mm thick plate was successfully produced using minimum laser power of 2 kW by employing a single pass without any weld preheat treatment. The micrographs revealed the presence of martensite phase in the weld fusion zone which could be due to faster cooling rate of the laser weldment. A good correlation was found between the microstructural features of the weld joints and their mechanical properties. The highest hardness was found to be in the fusion zone of cap region due to formation of martensite and also enrichment of carbon. The hardness results also showed a narrow soft zone at the heat affected zone (HAZ) adjacent to the weld interface, which has no effect on the weld tensile strength. The yield strength and ultimate tensile strength of the welded joints were 338 MPa and 549 MPa, respectively, which were higher than the candidate metal. These tensile results suggested that the laser welding process had improved the weld strength even without any weld preheat treatment and also the fractography of the tensile fractured samples showed the ductile mode of failure.

  15. Effect of surface modification, microstructure, and trapping on hydrogen diffusion coefficients in high strength alloys

    Science.gov (United States)

    Jebaraj Johnley Muthuraj, Josiah

    Cathodic protection is widely used for corrosion prevention. However, this process generates hydrogen at the protected metal surface, and diffusion of hydrogen through the metal may cause hydrogen embrittlement or hydrogen induced stress corrosion cracking. Thus the choice of a metal for use as fasteners depends upon its hydrogen uptake, permeation, diffusivity and trapping. The diffusivity of hydrogen through four high strength alloys (AISI 4340, alloy 718, alloy 686, and alloy 59) was analyzed by an electrochemical method developed by Devanathan and Stachurski. The effect of plasma nitriding and microstructure on hydrogen permeation through AISI 4340 was studied on six different specimens: as-received (AR) AISI 4340, nitrided samples with and without compound layer, samples quenched and tempered (Q&T) at 320° and 520°C, and nitrided samples Q&T 520°C. Studies on various nitrided specimens demonstrate that both the gamma'-Fe 4N rich compound surface layer and the deeper N diffusion layer that forms during plasma nitriding reduce the effective hydrogen diffusion coefficient, although the gamma'-Fe4N rich compound layer has a larger effect. Multiple permeation transients yield evidence for the presence of only reversible trap sites in as-received, Q&T 320 and 520 AISI 4340 specimens, and the presence of both reversible and irreversible trap sites in nitrided specimens. Moreover, the changes in microstructure during the quenching and tempering process result in a significant decrease in the diffusion coefficient of hydrogen compared to as-received specimens. In addition, density functional theory-based molecular dynamics simulations yield hydrogen diffusion coefficients through gamma'- Fe4N one order of magnitude lower than through α-Fe, which supports the experimental measurements of hydrogen permeation. The effect of microstructure and trapping was also studied in cold rolled, solutionized, and precipitation hardened Inconel 718 foils. The effective hydrogen

  16. Microstructural evolution and mechanical properties of high strength magneisum alloys fabricated by deformation processing

    Science.gov (United States)

    Mansoor, Bilal

    The goal of this research was to develop high strength Mg by thermo-mechanical processing. Several novel techniques were developed to impart large plastic strains on Mg alloys and Mg based composites. The main emphasis of this work was on investigating the effect of different processing schemes on grain-refinement and texture modification of processed material. The room-temperature and elevated-temperature mechanical behavior of processed-Mg was studied in detail. Biaxial corrugated pressing, also known as alternate biaxial reverse corrugation processing was applied to twin-roll cast AZ31 Mg and warm-extruded ZK60 Mg. Friction stir processing to partial depths was applied to thixomolded AM60 Mg and warm-extruded ZK60 Mg. A new process called "bending reverse-bending", was developed and applied to hot rolled AZ31-H24 Mg. A Mg/Al laminated composite was developed by hot pressing and rolling. In processed condition, Mg alloys exhibit enhancement in room-temperature strength and ductility, as well as elevated temperature formability. It was concluded that improvement in mechanical properties of processed-Mg is strongly influenced by grain size and precipitates; while ductility largely depends on resulting deformation textures.

  17. Characterization of hydrogen ingress in high-strength alloys. Final report, 15 September 1993-14 September 1995

    Energy Technology Data Exchange (ETDEWEB)

    Pound, B.G.

    1995-11-01

    The ingress of hydrogen (H) in various high-strength alloys was investigated with a view to characterizing their susceptibility to hydrogen embrittlement (HE). A potentiostatic pulse technique was applied to three Fe-base alloys (AerMet 100, H11, and A-286), two Cu-containing alloys (Be-Cu and alloy K-500), a superferritic stainless steel (Sea-Cure), and three Beta-Ti alloys (Ti-15V-3Cr-3Al-3Sn, Beta-21S, and Beta-C) in 1 mol/L acetic acid-1 mol/L sodium acetate. The data were analyzed using a diffusion/trapping model to obtain the irreversible trapping constant (k) and H entry flux for each alloy. The order of the k values for AerMet 100, H11, and two high-strength steels previously studied (4340 and 18Ni) inversely parallels their threshold stress intensities for stress corrosion cracking. Likewise, the k values for the other alloys can be correlated with their observed resistances to HE according to the following groups: (1) alloy A-286,18Ni steel, H11, Be-Cu, and also alloy 718 from earlier work; (2) annealed/aged and direct aged alloy K-500; and (3) Ti alloys. The trapping characteristics of Sea-Cure could not be determined. However, the propensity of the S44660 alloy to undergo HE at cathodic protection potentials can be attributed to changes in the oxide that lead to a less restricted entry of H.

  18. APPLICATION OF MODIFYING ALLOYING ALLOY CONTAINING NANOSIZED POWDERS OF ACTIVE ELEMENTS IN PRODUCTION OF HIGH-STRENGTH CAST IRON WITH GLOBULAR GRAPHITE

    Directory of Open Access Journals (Sweden)

    A. S. Kalinichenko

    2015-01-01

    Full Text Available Scientific and practical interest is the application of alloying alloy-modifiers for secondary treatment of high-strength cast iron to stabilize the process of spheroidization graphite and achieving higher physical-mechanical properties of castings. The peculiarity of the high-strength cast irons manufacturing technology is their tendency to supercooling during solidification in the mold. This leads to the formation of shrinkage defects and structurally free cementite, especially in thin-walled sections of the finished castings. To minimize these effects in foundry practice during production of ductile iron the secondary inoculation is widely used. In this regard, the question of the choice of the additives with effective impact not only on the graphitization process but also on the formation of the metallic base of ductile iron is relevant. The aim of the present work is to study the peculiarities of structure formation in cast iron with nodular graphite when alloying alloy-modifier based on tin with additions of nanoparticles of titanium carbide, yttrium oxide and graphite nano-pipes is used for secondary treatment. Melting of iron in laboratory conditions was performed in crucible induction furnace IST-006 with an acid lining held. Spheroidizing treatment of melt was realized with magnesium containing alloying alloy FeSiMg7 by means of ladle method. Secondary treatment of high strength cast iron was carried out by addition of alloying alloy-modifier in an amount of 0.1% to the bottom of the pouring ladle. Cast samples for chemical composition analysis, study of microstructure, technological and mechanical properties of the resultant alloy were made. Studies have shown that the secondary treatment of high strength cast iron with developed modifier-alloying alloy results in formation of the perlite metallic base due to the tin impact and nodular graphite with regular shape under the influence of titanium carbide, yttrium oxide and graphite nano

  19. Corrosion Fatigue of High-Strength Titanium Alloys Under Different Stress Gradients

    Science.gov (United States)

    Baragetti, Sergio; Villa, Francesco

    2015-05-01

    Ti-6Al-4V is the most widely used high strength-to-mass ratio titanium alloy for advanced engineering components. Its adoption in the aerospace, maritime, automotive, and biomedical sectors is encouraged when highly stressed components with severe fatigue loading are designed. The extents of its applications expose the alloy to several aggressive environments, which can compromise its brilliant mechanical characteristics, leading to potentially catastrophic failures. Ti-6Al-4V stress-corrosion cracking and corrosion-fatigue sensitivity has been known since the material testing for pressurized tanks for Apollo missions, although detailed investigations on the effects of harsh environment in terms of maximum stress reduction have been not carried out until recent times. In the current work, recent experimental results from the authors' research group are presented, quantifying the effects of aggressive environments on Ti-6Al-4V under fatigue loading in terms of maximum stress reduction. R = 0.1 axial fatigue results in laboratory air, 3.5 wt.% NaCl solution, and CH3OH methanol solution at different concentrations are obtained for mild notched specimens ( K t = 1.18) at 2e5 cycles. R = 0.1 tests are also conducted in laboratory air, inert environment, 3.5 wt.% NaCl solution for smooth, mild and sharp notched specimens, with K t ranging from 1 to 18.65, highlighting the environmental effects for the different load conditions induced by the specimen geometry.

  20. Mechanical properties of ground state structures in substitutional ordered alloys: High strength, high ductility and high thermal stability

    Energy Technology Data Exchange (ETDEWEB)

    Tawancy, H.M., E-mail: tawancy@kfupm.edu.sa [Center for Engineering Research, Research Institute, King Fahd University of Petroleum and Minerals, KFUPM Box 1639, Dhahran 31261 (Saudi Arabia); Aboelfotoh, M.O., E-mail: oaboelfotoh@gmail.com [Department of Materials Science and Engineering, North Carolina State University, Raleigh, NC 27606 (United States)

    2014-05-01

    We have studied the effect of atom arrangements in the ground state structures of substitutional ordered alloys on their mechanical properties using nickel–molybdenum-based alloys as model systems. Three alloys with nominal compositions of Ni–19.43 at% Mo, Ni–18.53 at% Mo–15.21 at% Cr and Ni–18.72 at% Mo–6.14 at% Nb are included in the study. In agreement with theoretical predictions, the closely related Pt{sub 2}Mo-type, DO{sub 22} and D1{sub a} superlattices with similar energies are identified by electron diffraction of ground state structures, which can directly be derived from the parent disordered fcc structure by minor atom rearrangements on {420}{sub fcc} planes. The three superlattices are observed to coexist during the disorder–order transformation at 700 °C with the most stable superlattice being determined by the exact chemical composition. Although most of the slip systems in the parent disordered fcc structure are suppressed, many of the twinning systems remain operative in the superlattices favoring deformation by twinning, which leads to considerable strengthening while maintaining high ductility levels. Both the Pt{sub 2}Mo-type and DO{sub 22} superlattices are distinguished by high strength and high ductility due to their nanoscale microstructures, which have high thermal stability. However, the D1{sub a} superlattice is found to exhibit poor thermal stability leading to considerable loss of ductility, which has been correlated with self-induced recrystallization by migration of grain boundaries.

  1. New development in welding thin-shell aluminum alloy structures with high strength

    Institute of Scientific and Technical Information of China (English)

    徐文立; 范成磊; 方洪渊; 田锡唐

    2004-01-01

    From the viewpoint of welding mechanics, two new welding methods-welding with trailing peening and welding with trailing impactive rolling were introduced. For aluminum alloy thin-shell structures with high strength, welding will lead to hot cracking, poor joint and distortion. In order to solve them, trailing impactive device was used behind welding torch to impact the different positions of welded joints, thus realizing the welding with free-hot cracking, low distortion and joint strengthening. By use of impactive rolling wheels instead of peening heads, the outlook of welded specimen can be improved and stress concentration at weld toes can be reduced. Equipment of this technology is simple and portable. It can used to weld sheets, longitudinal and ring-like beams of tube-like structures, as well as the thin-shell structures with closed welds such as flanges and hatches. So the technology has the wide application foreground in the fields of aviation and aerospace.

  2. METAL INERT GAS WELDING OF 2519-T87 HIGH STRENGTH ALUMINUM ALLOY

    Institute of Scientific and Technical Information of China (English)

    XU Lianghong; TIAN Zhiling; ZHANG Xiaomu; PENG Yun

    2007-01-01

    20 mm thick plates of 2519-T87 high strength aluminum alloy have been welded. The effects of the compositions of filier wires, the heat input and the compositions of shielding gas on the mechanical properties and microstructure of the welded joint have been investigated. The results indicate that finer microstructure, better mechanical properties and higher value of hardness of HAZ can be obtained by using lower heat input. The use of Ar/He mixed shielding gas has several advantages over pure Ar shielding gas. With the increase of the proportion of He in the mixed shielding gas, the grain size of the weld metal as well as porosity susceptibility decreases. When the volume ratio of He to Ar reaches 7:3, the porosity and the grain size of weld metal reach the minimum, and the porosity can be further reduced by filling some CO2.

  3. Design and fabrication of a metastable β-type titanium alloy with ultralow elastic modulus and high strength

    Science.gov (United States)

    Guo, Shun; Meng, Qingkun; Zhao, Xinqing; Wei, Qiuming; Xu, Huibin

    2015-10-01

    Titanium and its alloys have become the most attractive implant materials due to their high corrosion resistance, excellent biocompatibility and relatively low elastic modulus. However, the current Ti materials used for implant applications exhibit much higher Young’s modulus (50 ~ 120 GPa) than human bone (~30 GPa). This large mismatch in the elastic modulus between implant and human bone can lead to so-called “stress shielding effect” and eventual implant failure. Therefore, the development of β-type Ti alloys with modulus comparable to that of human bone has become an ever more pressing subject in the area of advanced biomedical materials. In this study, an attempt was made to produce a bone-compatible metastable β-type Ti alloy. By alloying and thermo-mechanical treatment, a metastable β-type Ti-33Nb-4Sn (wt. %) alloy with ultralow Young’s modulus (36 GPa, versus ~30 GPa for human bone) and high ultimate strength (853 MPa) was fabricated. We believe that this method can be applied to developing advanced metastable β-type titanium alloys for implant applications. Also, this approach can shed light on design and development of novel β-type titanium alloys with large elastic limit due to their high strength and low elastic modulus.

  4. Design of Helical Self-Piercing Rivet for Joining Aluminum Alloy and High-Strength Steel Sheets

    Energy Technology Data Exchange (ETDEWEB)

    Kim, W. Y.; Kim, D. B.; Park, J. G; Kim, D. H.; Kim, K. H.; Lee, I. H.; Cho, H. Y. [Chungbuk National University, Cheongju (Korea, Republic of)

    2014-07-15

    A self-piercing rivet (SPR) is a mechanical component for joining dissimilar material sheets such as those of aluminum alloy and steel. Unlike conventional rivets, the SPR directly pierces sheets without the need for drilling them beforehand. However, the regular SPR can undergo buckling when it pierces a high-strength steel sheet, warranting the design of a helical SPR. In this study, the joining and forging processes using the helical SPR were simulated using the commercial FEM code, DEFORM-3D. High-tensile-strength steel sheets of different strengths were joined with aluminum alloy sheets using the designed helical SPR. The simulation results were found to agree with the experimental results, validating the optimal design of a helical SPR that can pierce high-strength steel sheets.

  5. Microstructure and mechanical properties of high strength as-cast Ti-15-3 alloy

    Institute of Scientific and Technical Information of China (English)

    丁宏升; 周建中; 贾均; 郭景杰; 苏彦庆; 傅恒志

    2002-01-01

    The effects of heat treatment and solidification cooling rate on the microstructure and mechanical properties of as-cast Ti-15-3 alloy prepared by induction skull melting method were investigated. Results show that the microstructure of as-cast Ti-15-3 alloy changes from the features of simplified and larger size of beta grains to finer grain size with increasing solidification cooling rate. After solution treatment and different ageing treatment, alpha phase precipitates in grains interior as well as in grain boundaries. Due to the modification of the precipitate phase, the tensile strength and elongation of the alloy are improved simultaneously. A good combination of the values of 1.406GPa of σb and 4.5% of δ was obtained, which will be satisfied the use of this kind of alloy in critical areas.

  6. Evolution of undissolved phases in high-zinc content super-high strength aluminum alloy during ageing

    Institute of Scientific and Technical Information of China (English)

    张坤; 刘志义; 叶呈武; 许晓嫦; 郑青春

    2004-01-01

    The evolution of undissolved phases in the high-zinc content super-high strength aluminum alloy during ageing was investigated by means of SEM and EIS. The results show that undissolved phases of Cu-rich M(AlZnMgCu) exist in the silver-free alloy at solid-solution state. With increasing the ageing time, the precipitation of agehardening precipitates MgZn2 stimulates Zn atoms within the undissolved phases to diffuse into the matrix, and thus the Cu content in the M(AlZnMgCu) phase increases relatively. For the silver-bearing alloy, small addition of Ag promotes the formation of Ag-rich M(A1ZnMgCuAg) undissolved phases and deteriorates mechanical properties of the alloy. At the early stage of ageing, Ag content within the M(AlZnMgCuAg) phases greatly decreases due to rapid diffusing of Ag atoms into the matrix and the co-clustering of Ag and Mg atoms. As the ageing time prolonging, the precipitation of MgZn2 results in the decrease of Zn content in the undissolved phases, and the relative increase of Ag and Mg contents.

  7. Core-shell structured titanium-nitrogen alloys with high strength, high thermal stability and good plasticity.

    Science.gov (United States)

    Zhang, Y S; Zhao, Y H; Zhang, W; Lu, J W; Hu, J J; Huo, W T; Zhang, P X

    2017-01-06

    Multifunctional materials with more than two good properties are widely required in modern industries. However, some properties are often trade-off with each other by single microstructural designation. For example, nanostructured materials have high strength, but low ductility and thermal stability. Here by means of spark plasma sintering (SPS) of nitrided Ti particles, we synthesized bulk core-shell structured Ti alloys with isolated soft coarse-grained Ti cores and hard Ti-N solid solution shells. The core-shell Ti alloys exhibit a high yield strength (~1.4 GPa) comparable to that of nanostructured states and high thermal stability (over 1100 °C, 0.71 of melting temperature), contributed by the hard Ti-N shells, as well as a good plasticity (fracture plasticity of 12%) due to the soft Ti cores. Our results demonstrate that this core-shell structure offers a design pathway towards an advanced material with enhancing strength-plasticity-thermal stability synergy.

  8. Core-shell structured titanium-nitrogen alloys with high strength, high thermal stability and good plasticity

    Science.gov (United States)

    Zhang, Y. S.; Zhao, Y. H.; Zhang, W.; Lu, J. W.; Hu, J. J.; Huo, W. T.; Zhang, P. X.

    2017-01-01

    Multifunctional materials with more than two good properties are widely required in modern industries. However, some properties are often trade-off with each other by single microstructural designation. For example, nanostructured materials have high strength, but low ductility and thermal stability. Here by means of spark plasma sintering (SPS) of nitrided Ti particles, we synthesized bulk core-shell structured Ti alloys with isolated soft coarse-grained Ti cores and hard Ti-N solid solution shells. The core-shell Ti alloys exhibit a high yield strength (~1.4 GPa) comparable to that of nanostructured states and high thermal stability (over 1100 °C, 0.71 of melting temperature), contributed by the hard Ti-N shells, as well as a good plasticity (fracture plasticity of 12%) due to the soft Ti cores. Our results demonstrate that this core-shell structure offers a design pathway towards an advanced material with enhancing strength-plasticity-thermal stability synergy.

  9. Cold cracking in DC-cast high strength aluminum alloy ingots: An intrinsic problem intensified by casting process parameters

    NARCIS (Netherlands)

    Lalpoor, M.; Eskin, D.G.; Ruvalcaba, D.; Fjaer, H.G.; Ten Cate, A.; Ontijt, N.; Katgerman, L.

    2011-01-01

    For almost half a century the catastrophic failure of direct chill (DC) cast high strength aluminum alloys has been challenging the production of sound ingots. To overcome this problem, a criterion is required that can assist the researchers in predicting the critical conditions which facilitate the

  10. Tensile and electrical properties of high-strength high-conductivity copper alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zinkle, S.J.; Eatherly, W.S. [Oak Ridge National Lab., TN (United States)

    1998-09-01

    Electrical conductivity and tensile properties have been measured on an extruded and annealed CuCrNb dispersion strengthened copper alloy which has been developed for demanding aerospace high heat flux applications. The properties of this alloy are somewhat inferior to GlidCop dispersion strengthened copper and prime-aged CuCrZr over the temperature range of 20--500 C. However, if the property degradation in CuCrZr due to joining operations and the anisotropic properties of GlidCop in the short transverse direction are taken into consideration, CuCrNb may be a suitable alternative material for high heat flux structural applications in fusion energy devices. The electrical conductivity and tensile properties of CuCrZr that was solution annealed and then simultaneously aged and diffusion bonded are also summarized. A severe reduction in tensile elongation is observed in the diffusion bonded joint, particularly if a thin copper shim is not placed in the diffusion bondline.

  11. Impact behaviors of poly-lactic acid based biocomposite reinforced with unidirectional high-strength magnesium alloy wires

    Directory of Open Access Journals (Sweden)

    Xuan Li

    2014-10-01

    Full Text Available A novel poly-lactic acid (PLA based biocomposite reinforced with unidirectional high-strength magnesium alloy (Mg-alloy wires for bone fracture fixation was fabricated by hot-compressing process. The macroscopical and microscopical impact behaviors of the biocomposite were investigated using impact experiments and finite element method (FEM, respectively. The results indicated that the biocomposite had favorable impact properties due to the plastic deformation behavior of Mg-alloy wires during impact process. While the content of Mg-alloy wires reached 20 vol%, the impact strength of the composite could achieve 93.4 kJ/m2, which is approximate 16 times larger than that of pure PLA fabricated by the same process. According to FEM simulation results, the complete destruction life of the composites during impact process increased with increasing volume fraction of Mg-alloy wires, indicating a high impact-bearing ability of the composite for bone fracture fixation. Simultaneously, the energy absorbed by Mg-alloy wires in the composites had a corresponding increase. In addition, it denoted that the impact properties of the composites are sensitive to the initial properties of the matrix material.

  12. Impact behaviors of poly-lactic acid based biocomposite reinforced with unidirectional high-strength magnesium alloy wires

    Institute of Scientific and Technical Information of China (English)

    Xuan Li; Chao Guo; Xiaokai Liu; Lei Liu; Jing Bai; Feng Xue; Pinghua Lin; Chenglin Chu

    2014-01-01

    A novel poly-lactic acid (PLA) based biocomposite reinforced with unidirectional high-strength magnesium alloy (Mg-alloy) wires for bone fracture fixation was fabricated by hot-compressing process. The macroscopical and microscopical impact behaviors of the biocomposite were investigated using impact experiments and finite element method (FEM), respectively. The results indicated that the biocomposite had favorable impact properties due to the plastic deformation behavior of Mg-alloy wires during impact process. While the content of Mg-alloy wires reached 20 vol%, the impact strength of the composite could achieve 93.4 kJ/m2, which is approximate 16 times larger than that of pure PLA fabricated by the same process. According to FEM simulation results, the complete destruction life of the composites during impact process increased with increasing volume fraction of Mg-alloy wires, indicating a high impact-bearing ability of the composite for bone fracture fixation. Simultaneously, the energy absorbed by Mg-alloy wires in the composites had a corresponding increase. In addition, it denoted that the impact properties of the composites are sensitive to the initial properties of the matrix material.

  13. Effect of pulsed current and post weld aging treatment on tensile properties of argon arc welded high strength aluminium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Balasubramanian, V. [Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar, Tamil Nadu 608002 (India)], E-mail: visvabalu@yahoo.com; Ravisankar, V. [Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar, Tamil Nadu 608002 (India); Reddy, G. Madhusudhan [Metal Joining Section, Defence Metallurgical Research Laboratory, Kanchanbag (P.O.), Hyderabad 560058 (India)

    2007-06-25

    This paper reveals the effect of pulsed current and post weld aging treatment on tensile properties of argon arc welded AA7075 aluminium alloy. This alloy has gathered wide acceptance in the fabrication of light weight structures requiring high strength-to-weight ratio, such as transportable bridge girders, military vehicles, road tankers and railway transport systems. The preferred welding processes of high strength aluminium alloy are frequently gas tungsten arc welding (GTAW) process and gas metal arc welding (GMAW) process due to their comparatively easier applicability and better economy. Weld fusion zones typically exhibit coarse columnar grains because of the prevailing thermal conditions during weld metal solidification. This often results inferior weld mechanical properties and poor resistance to hot cracking. In this investigation, an attempt has been made to refine the fusion zone grains by applying pulsed current welding technique. Four different welding techniques have been used to fabricate the joints and they are: (i) continuous current GTAW (CCGTAW), (ii) pulsed current GTAW (PCGTAW), (iii) continuous current GMAW (CCGMAW) and (iv) pulsed current GMAW (PCGMAW) processes. As welded joint strength is much lower than the base metal strength and hence, a simple aging treatment has been given to improve the tensile strength of the joints. Current pulsing leads to relatively finer and more equi-axed grain structure in GTA and GMA welds. In contrast, conventional continuous current welding resulted in predominantly columnar grain structures. Post weld aging treatment is accompanied by an increase in tensile strength and tensile ductility.

  14. Effect of Multistage Heat Treatment on Microstructure and Mechanical Properties of High-Strength Low-Alloy Steel

    Science.gov (United States)

    Liu, Qingdong; Wen, Haiming; Zhang, Han; Gu, Jianfeng; Li, Chuanwei; Lavernia, Enrique J.

    2016-05-01

    The influence of Cu-rich precipitates (CRPs) and reverted austenite (RA) on the strength and impact toughness of a Cu-containing 3.5 wt pct Ni high-strength low-alloy (HSLA) steel after various heat treatments involving quenching (Q), lamellarization (L), and tempering (T) is studied using electron back-scatter diffraction, transmission electron microscopy, and atom probe tomography. The QT sample exhibits high strength but low impact toughness, whereas the QL samples mostly possess improved impact toughness but moderate strength, but the QLT samples again have degraded impact toughness due to additional tempering. The dispersion of nanoscale CRPs, which are formed during tempering, is responsible for the enhanced strength but simultaneously leads to the degraded impact toughness. The RA formed during lamellarization contributes to the improved impact toughness. Based on the present study, new heat treatment schedules are proposed to balance strength and impact toughness by optimizing the precipitation of CRPs and RA.

  15. Effect of Heat Treatment on Mechanical Properties and Microstructure Morphology of Low-Alloy High-Strength Steel

    Directory of Open Access Journals (Sweden)

    Bolanowski K.

    2016-06-01

    Full Text Available The paper analyzes the influence of different heat treatment processes on the mechanical properties of low-alloy high-strength steel denoted by Polish Standard (PN as 10MnVNb6. One of the findings is that, after aging, the mechanical properties of rolled steel are high: the yield strength may reach > 600 MPa, and the ultimate tensile strength is > 700 MPa. These properties are largely dependent on the grain size and dispersion of the strengthening phase in the ferrite matrix. Aging applied after hot rolling contributes to a considerable rise in the yield strength and ultimate tensile strength. The process of normalization causes a decrease in the average grain size and coalescence (reduction of dispersion of the strengthening phase. When 10MnVNb6 steel was aged after normalization, there was not a complete recovery in its strength properties.

  16. Development of a high creep strength hot-chamber die-casting zinc alloy

    Energy Technology Data Exchange (ETDEWEB)

    Goodwin, F.E. (International Lead Zinc Research Organization, Inc., Research Triangle Park, NC (United States))

    1992-05-01

    Alloys of Zn-0.3% Al-1.3% Cu-0.3% Mn-0.01% Mg were pressure die cast with Li levels of 0, 0.07, 0.13, and 0.19% Li. The creep properties of these alloys were between those of Zamak 5. and ILZRO 16. Immersion testing of die steel coupons in one of the Li-containing alloys showed rates of erosion similar to those known for Zamak alloys 3 and 5. The mechanism of impoved creep values in the Li-containing alloys appears to be Li-Zn compounds which at first are located on grain boundaries. After aging at 100deg C, they are found predominantly within the grains. Shortterm tensile properties of the Li-containing alloys are 75-85 percent of the properties of Zamak 5, except for the alloy containing the lowest amount of lithium. Elongation and impact values are low. The latter attribute may be caused by the high levels of Mn in these alloys, which form Al-Mn particles on grain boundaries. (orig.).

  17. High-Strength Aluminum Casting Alloy for High-Temperature Applications (MSFC Center Director's Discretionary Fund Final Project No. 97-10)

    Science.gov (United States)

    Lee, J. A.

    1998-01-01

    A new aluminum-silicon alloy has been successfully developed at Marshall Space Flight Center that has a significant improvement in tensile strength at elevated temperatures (550 to 700 F). For instance, the new alloy shows in average tensile strength of at least 90 percent higher than the current 390 aluminum piston alloy tested at 500 F. Compared to conventional aluminum alloys, automotive engines using the new piston alloy will have improved gas mileage, and may produce less air pollution in order to meet the future U.S. automotive legislative requirements for low hydrocarbon emissions. The projected cost for this alloy is less than $0.95/lb, and it readily allows the automotive components to be cast at a high production volume with a low, fully accounted cost. It is economically produced by pouring molten metal directly into conventional permanent steel molds or die casting.

  18. High resolution electron microscopy study of a high Cu variant of Weldalite (tm) 049 and a high strength Al-Cu-Ag-Mg-Zr alloy

    Science.gov (United States)

    Herring, R. A.; Gayle, Frank W.; Pickens, Joseph R.

    1991-01-01

    Weldalite (trademark) 049 is an Al-Cu-Li-Ag-Mg alloy that is strengthened in artificially aged tempers primarily by very thin plate-like precipitates lying on the set of (111) matrix planes. This precipitate might be expected to be the T(sub 1) phase, Al2CuLi, which has been observed in Al-Cu-Li alloys. However, in several ways this precipitate is similar to the omega phase which also appears as the set of (111) planes plates and is found in Al-Cu-Ag-Mg alloys. The study was undertaken to identify the set of (111) planes precipitate or precipitates in Weldalite (trademark) 049 in the T8 (stretched and artificially aged) temper, and to determine whether T(sub 1), omega, or some other phase is primarily responsible for the high strength (i.e., 700 MPa tensile strength) in this Al-Cu-Li-Ag-Mg alloy.

  19. Microstructures and mechanical properties of high strength Mg-Zn-Mn alloy

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The microstructures and mechanical properties of a new Mg-6%Zn-1%Mn (mass fraction) wrought magnesium alloy were studied, which could be extruded smoothly at 310~330 ℃ with a complete dynamic recrystallization. After solution treatment one and two-step aging techniques were used. All as-aged mierostructures contained two types of dispersed phases: ,β phases and pure α-Mn particles. The two-step aging had a better strengthening effect than the traditional one-step aging, and the strength value achieved by the two-step aging could reach that of the ZK60 wrought magnesium alloy. The outstanding precipitation strengthening effect of the alloy should be attribute to the GP zones, diffusive solute-rich zones and some metastable phases formed during the first step aging that provide more effective nuclei for Mg-Zn strengthening phases during the second step aging.

  20. Strength properties examination of high zinc aluminium alloys inoculated with Ti addition

    National Research Council Canada - National Science Library

    J.Bura? M.Szucki G.Piwowarski W.K.Krajewski P.K.Krajewski

    2017-01-01

    This paper includes studies on the influence of grain refinement treatment with respect to the composition and structure of high zinc aluminium casting alloys on the changes of their tensile properties. The Al-20 wt...

  1. Inhibition of Ce3+ on Stress Corrosion Crack of High Strength Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    LI Wen-ting

    2017-05-01

    Full Text Available The stress corrosion cracking (SCC susceptibility of 7A04 high strength aluminum alloy in 3.5% (mass fraction NaCl solution and the Ce3+ inhibition of SCC were investigated by slow stress rate test(SSRT, using constant current polarization, electrochemical noise (ECN and electrochemical impedance spectroscopy (EIS techniques. The inhibition mechanism of Ce3+ ions on the initiation and propagation of cracking was also analyzed. The results indicate that both anodic and cathodic galvanostatic polarizations can accelerate the SCC of 7A04, the former increases anodic dissolution but the latter accelerates hydrogen embrittlement of crack tip. SCC susceptibility of 7A04 can be reduced effectively by the addition of cerium ions, the fracture time is delayed and slowed down, but only during the initiation other than the propagation stage of cracking. Ce3+ ions can restrain the initiation of metastable pitting on the surface of 7A04 specimen, which therefore increase the induction time of the cracking since that the micro pits are usually the source of cracking.However, once the crack begins to propagate or the specimen is notched, the addition of cerium ions can rarely inhibit the cracking process. This is possibly attributed to that the radius of Ce3+ ion is too large to diffuse into the crack tip or it is hard to form protective CeO2 layer, Ce3+ ion therefore fails to rehabilitate the active alloy at the crack tip and further reduce the SCC developing rate of 7A04. SEM also indicates that the crack initiation of smooth 7A04 specimens is mainly induced by metastable or stable pits.

  2. Intermediate strength alloys for high temperature service in liquid-salt cooled energy systems

    Energy Technology Data Exchange (ETDEWEB)

    Muralidharan, Govindarajan; Wilson, Dane Francis; Holcomb, David Eugene

    2017-06-20

    An alloy consists essentially of, in terms of weight percent: 6 to 8.5 Cr, 5.5 to 13.5 Mo, 0.4 to 7.5 W, 1 to 2 Ti, 0.7 to 0.85 Mn, 0.05 to 0.3 Al, up to to 0.1 Co, 0.08 to 0.5 C, 1 to 5 Ta, 1 to 4 Nab, 1 to 3 Hf, balance Ni. The alloy is characterized by, at 850.degree. C., a yield strength of at least 36 Ksi, a tensile strength of at least 40 Ksi, a creep rupture life at 12 Ksi of at least 72.1 hours, and a corrosion rate, expressed in weight loss [g/(cm2sec)].times.10.sup.-11 during a 1000 hour immersion in liquid FLiNaK at 850.degree. C., in the range of 8 to 25.

  3. Intermediate strength alloys for high temperature service in liquid-salt cooled energy systems

    Energy Technology Data Exchange (ETDEWEB)

    Muralidharan, Govindarajan; Wilson, Dane Francis; Holcomb, David Eugene

    2017-06-20

    An alloy is composed essentially of, in terms of weight percent: 6 to 8.5 Cr, 5.5 to 13.5 Mo, 0.4 to 7.5 W, 1 to 2 Ti, 0.7 to 0.85 Mn, 0.05 to 0.3 Al, 0.08 to 0.5 C, 0 to 1 Nb, with the balance Ni, the alloy being characterized by, at 850.degree. C., a yield strength of at least 25 Ksi, a tensile strength of at least 30 Ksi, a creep rupture life at 12 Ksi of at least 45 hours, and a corrosion rate, expressed in weight loss [g/(cm.sup.2 sec)]10.sup.-11 during a 1000 hour immersion in liquid FLiNaK at 850.degree. C., in the range of 6 to 39.

  4. Development of high-strength, low-cost wrought Mg–2.0 mass% Zn alloy with high Mn content

    Directory of Open Access Journals (Sweden)

    Fusheng. Pan

    2016-12-01

    Full Text Available Mg–Zn–Mn-based alloys have received considerable attention because of their high creep resistance, strength, and good corrosion resistance. The alloying element Mn in Mg–Zn-based alloys is commonly less than 1 wt%. In the present study, the effect of high Mn content (1 wt% and 2 wt% on the microstructures and mechanical properties of Mg–2Zn–0.3Sr extruded alloy was investigated. The results revealed that the high Mn content significantly increased the ultimate tensile strength, tensile yield strength, compress yield strength, and yield asymmetry of the alloy without affecting its ductility. The dynamically recrystallized (DRXed grains of Mg–2Zn–0.3Sr were remarkably refined because of the large amount of fine Mn precipitates in the homogenized alloy. The improved strengths were mainly attributed to the fine DRXed grains according to the Hall–Petch effect and to the large amount of spherical and Mn precipitates through the precipitation and dispersion strengthening. The fine DRXed grains and numerous Mn precipitates effectively suppressed the extension twining, substantially enhanced the compress yield strength, and resulted in improved anisotropy.

  5. Origin of high strength, low modulus superelasticity in nanowire-shape memory alloy composites

    Science.gov (United States)

    Zhang, Xudong; Zong, Hongxiang; Cui, Lishan; Fan, Xueling; Ding, Xiangdong; Sun, Jun

    2017-04-01

    An open question is the underlying mechanisms for a recent discovered nanocomposite, which composed of shape memory alloy (SMA) matrix with embedded metallic nanowires (NWs), demonstrating novel mechanical properties, such as large quasi-linear elastic strain, low Young’s modulus and high yield strength. We use finite element simulations to investigate the interplay between the superelasticity of SMA matrix and the elastic-plastic deformation of embedded NWs. Our results show that stress transfer plays a dominated role in determining the quasi-linear behavior of the nanocomposite. The corresponding microstructure evolution indicate that the transfer is due to the coupling between plastic deformation within the NWs and martensitic transformation in the matrix, i.e., the martensitic transformation of the SMA matrix promotes local plastic deformation nearby, and the high plastic strain region of NWs retains considerable martensite in the surrounding SMA matrix, thus facilitating continues martensitic transformation in subsequent loading. Based on these findings, we propose a general criterion for achieving quasi-linear elasticity.

  6. Non-contact sheet forming using lasers applied to a high strength aluminum alloy

    Directory of Open Access Journals (Sweden)

    Rafael Humberto Mota Siqueira

    2016-07-01

    Full Text Available Laser beam forming (LBF is a contactless mechanical process accomplished by the introduction of thermal stresses on the surface of a material using a laser in order to induce plastic deformation. In this work, LBF was performed on 1.6 mm thick sheets of a high strength aluminum alloy, AA6013-T4 class by using a defocused continuous Yb-fiber laser beam of 0.6 mm in diameter on the sheet top surface. The laser power and process speed were varied from 200 W to 2000 W and from 3 to 30 mm/s, respectively. For these experimental conditions, the bending angle of the sheet ranged from 0.1° to 2.5° per run. In the highest bending angle condition, 1000 W and 30 mm/s, the depth of remelted pool was 0.6 mm and the microstructure near the plate bottom surface remained unaltered. For the whole set of experimental conditions, the hardness remained constant at approximately 100 HV, which is similar to the base material. In order to verify the applicability of the method, some previously T-welded sheets were straightened. The method was efficient in correcting the distortion of the sheets with a bending angle up to 5°.

  7. Twin-wire Submerged Arc Welding Process of a High-strength Low-alloy Steel

    Institute of Scientific and Technical Information of China (English)

    YANG Xiuzhi; XU Qinghua; YIN Niandong; XIAO Xinhua

    2011-01-01

    The measurement of thermal cycle curves of a high-strength low-alloy steel (HSLA)subjected twin-wire submerged arc welding (SAW) was introduced. The thermal simulation test was performed by using the obtained curves. The impact toughness at -50 ℃ temperature of the simulated samples was also tested. OM, SEM and TEM of the heat-affected zone (HAZ) of some simulation specimens were investigated. The results showed that the HSLA endured the twin-wire welding thermal cycle, generally, the low-temperature toughness values of each part of HAZ was lower than that of the parent materials, and the microstructure of coarse-grained zone(CGHAZ) mainly made up of granular bainite is the reason of the toughness serious deterioration. Coarse grain, grain boundary carbide extract and M-A island with large size and irregular polygon, along the grain boundary distribution, are the reasons for the toughness deterioration of CGHAZ. The research also showed that selected parameters of twin-wire SAW can meet the requirements to weld the test steel.

  8. Fabrication and heat treatment of high strength Al-Cu-Mg alloy processed using selective laser melting

    Science.gov (United States)

    Zhang, Hu; Zhu, Haihong; Nie, Xiaojia; Qi, Ting; Hu, Zhiheng; Zeng, Xiaoyan

    2016-04-01

    The proposed paper illustrates the fabrication and heat treatment of high strength Al-Cu-Mg alloy produced by selective laser melting (SLM) process. Al-Cu-Mg alloy is one of the heat treatable aluminum alloys regarded as difficult to fusion weld. SLM is an additive manufacturing technique through which components are built by selectively melting powder layers with a focused laser beam. The process is characterized by short laser-powder interaction times and localized high heat input, which leads to steep thermal gradients, rapid solidification and fast cooling. In this research, 3D Al-Cu-Mg parts with relative high density of 99.8% are produced by SLM from gas atomized powders. Room temperature tensile tests reveal a remarkable mechanical behavior: the samples show yield and tensile strengths of about 276 MPa and 402 MPa, respectively, along with fracture strain of 6%. The effect of solution treatment on microstructure and related tensile properties is examined and the results demonstrate that the mechanical behavior of the SLMed Al-Cu-Mg samples can be greatly enhanced through proper heat treatment. After T4 solution treatment at 540°C, under the effect of precipitation strengthening, the tensile strength and the yield strength increase to 532 MPa and 338 MPa, respectively, and the elongation increases to 13%.

  9. Process of friction-stir welding high-strength aluminum alloy and mechanical properties of joint

    Institute of Scientific and Technical Information of China (English)

    王大勇; 冯吉才; 郭德伦; 孙成彬; 栾国红; 郭和平

    2004-01-01

    The process of friction-stir welding 2A12CZ alloy has been studied. And strength and elongation tests have been performed, which demonstrated that the opportunity existed to manipulate friction-stir welding parameters in order to improve a range of material properties. The results showed that the joint strength and elongation arrived at their parameters changing, joint tensile strength and elongation had similar development. Hardness measurement indicated that the weld was softened. However, there was considerable difference in softening degree for different joint zone. The weld top had lower hardness and wider softening zone than other zone of the weld. And softening zone at advancing side was wider than that at retreating side.

  10. A new method for welding aluminum alloy LY12CZ sheet with high strength

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    From the viewpoint of welding mechanics, a new welding technology-trailing peening was applied firstly to weld aluminum alloy LY12CZ sheet with high susceptibility to hot cracking. Trailing peening can exert a transverse extrusion strain on the metal in brittle temperature region (BTR) which can compensate for the tensioning strain during the cooling procedure post welding. So, welding hot cracking of LY12CZ sheet can be controlled effectively on the special jig for hot cracking experiment, and the phenomenon of hot cracking can't be found in specimens with large dimensions finally. At the same time, welding with trailing peening can decrease welding distortion caused by longitudinal and transverse shrinkage of weld obviously. Due to strengthening the poor position-weld toe during the process of welding, the residual stress distribution of welded joint is more reasonable. Contrast with conventional welding, mechanical properties such as tensile strength, prolongation ratio and cold-bending angle of welded joint with trailing peening can be improved obviously, and rupture position of welded joint transits from weld toe at conventional welding to weld metal at trailing peening. So, welding with trailing peening can be regarded as a dynamic welding method with low stress, little distortion and hot cracking-free really. As far as theoretical analysis is concerned, the technology of trailing peening can be used to weld the materials with high susceptibility to hot cracking such as LY12CZ and LD10, and solve the welding distortion of thin plate-shell welded structures which contain closed welds such as flange. In addition, the technology of trailing peening has many advantages: simple device, high efficiency, low cost and flexible application which make the welding method have widely applied foreground in the field of aeronautics and aerospace.

  11. Reducing the Ideal Shear Strengths of ZrB2 by High Efficient Alloying Elements (Ag, Au, Pd and Pt)

    Science.gov (United States)

    Dai, Fu-Zhi; Zhou, Yanchun

    2017-02-01

    Activating the plasticity of ZrB2 is a promising approach to improve its key properties for applications in hypersonic vehicles, including high temperature strength and thermal shock resistance. The present work demonstrates that ideal shear strength of ZrB2, which is a good indicator of the critical stress for dislocation nucleation, can be significantly reduced by dissolving of appropriate alloying elements. Analyzing on the bonding nature of ZrB2 reveals that choosing alloying elements with low energy valence electrons will prevent electron transferring from alloying element to the electron deficient B-B π orbits, which will reduce the local stability of the region surrounding the alloying element. Under the criterion, elements with d electrons tending to be full-filled (Ag, Au, Pd and Pt, the full-filled state is associated with low energy level) are selected as promising candidates with their prominent efficiency in reducing ideal shear strengths verified by first-principles calculations. The results provide useful guidelines for further designs of ZrB2 based materials, especially for improving their mechanical properties.

  12. Reducing the Ideal Shear Strengths of ZrB2 by High Efficient Alloying Elements (Ag, Au, Pd and Pt).

    Science.gov (United States)

    Dai, Fu-Zhi; Zhou, Yanchun

    2017-02-24

    Activating the plasticity of ZrB2 is a promising approach to improve its key properties for applications in hypersonic vehicles, including high temperature strength and thermal shock resistance. The present work demonstrates that ideal shear strength of ZrB2, which is a good indicator of the critical stress for dislocation nucleation, can be significantly reduced by dissolving of appropriate alloying elements. Analyzing on the bonding nature of ZrB2 reveals that choosing alloying elements with low energy valence electrons will prevent electron transferring from alloying element to the electron deficient B-B π orbits, which will reduce the local stability of the region surrounding the alloying element. Under the criterion, elements with d electrons tending to be full-filled (Ag, Au, Pd and Pt, the full-filled state is associated with low energy level) are selected as promising candidates with their prominent efficiency in reducing ideal shear strengths verified by first-principles calculations. The results provide useful guidelines for further designs of ZrB2 based materials, especially for improving their mechanical properties.

  13. Enhanced superplasticity in an extruded high strength Mg–Gd–Y–Zr alloy with Ag addition

    Energy Technology Data Exchange (ETDEWEB)

    Movahedi-Rad, A. [School of Metallurgical and Materials Engineering, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Mahmudi, R., E-mail: mahmudi@ut.ac.ir [School of Metallurgical and Materials Engineering, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Wu, G.H.; Jafari Nodooshan, H.R. [National Engineering Research Center of Light Alloy Net Forming, Shanghai Jiao Tong University, Shanghai 200240 (China)

    2015-03-25

    Highlights: • Addition of 2% Ag to the base alloy refined the microstructure and increased m-value. • Volume fractions of both high angle grain boundaries and particles increased after Ag addition. • Ag-containing alloy had an m-value of 0.51, typical of superplastic materials. • Grain boundary sliding accommodated by lattice diffusion was the dominant deformation mechanism. - Abstract: The effect of 2 wt% Ag addition on the superplastic behavior of an extruded Mg–8.5Gd–2.5Y–0.5Zr (wt%) alloy was investigated by impression testing in the temperature range of 523–598 K. The average sizes of the dynamically recrystallized grains of the Ag-free and Ag-containing alloys were about 8 and 3 μm, respectively. Analysis of electron backscattered diffraction (EBSD) data confirmed the higher fractions of high-angle grain boundaries (HAGBs) in the Ag-containing alloy. The deformation response of this alloy in proper temperature range conforms to regions I, II and III, typical of superplastic deformation behavior. The addition of Ag to the base alloys led to enhanced superplasticity in region II by increasing the strain rate sensitivity (SRS) indices (m-values) from 0.25 to 0.51 and 0.36 to 0.46 at 573 and 598 K, respectively. These high m-values together with the activation energy of 181 kJ/mol suggest that the major mechanism involved in superplastic deformation is grain boundary sliding (GBS) accommodated by lattice diffusion at temperatures above 573 K.

  14. Phase Equilibria, Microstructure, and High-Temperature Strength of TiC-Added Mo-Si-B Alloys

    Science.gov (United States)

    Miyamoto, Shimpei; Yoshimi, Kyosuke; Ha, Seong-Ho; Kaneko, Takahiro; Nakamura, Junya; Sato, Tetsuya; Maruyama, Kouichi; Tu, Rong; Goto, Takashi

    2013-05-01

    TiC was added to Mo-Si-B alloys using a conventional Ar arc-melting technique, and the phase equilibria, microstructure evolution, and high-temperature strength at 1673 K (1400 °C) were investigated. The primary phase changed to Mo solid solution (Moss), Mo5SiB2 (T2), or TiC depending on the composition. Following the primary phase solidification, a Moss + TiC, Moss + T2, or Moss + T2 + TiC + Mo2C eutectic reaction took place as the secondary solidification step. In some alloys, Moss + T2 + TiC and Moss + T2 + Mo2C eutectic reactions were present as higher-order solidification steps. After annealing at 2073 K (1800 °C) for 24 hours, Moss, T2, TiC, and Mo2C coexisted stably with microstructural coarsening. The coarsening rate was much faster in an alloy with no TiC dispersion, suggesting that TiC has a strong pinning effect on the grain boundary and interface migration. Compression tests conducted at 1673 K (1400 °C) revealed strength properties of almost all the alloys that were better than those of the Mo-Hf-C alloy (MHC). Alloy densities were 9 g/cm3 or less, which is lighter than pure Mo and MHC (≥10 g/cm3) and competitive with Ni-base superalloys. TiC-added Mo-Si-B alloys are promising candidates for ultrahigh-temperature materials beyond Ni-base superalloys.

  15. Effect of Solid Solution Treatment on Microstructure of Fe-Ni Based High Strength Low Thermal Expansion Alloy

    Institute of Scientific and Technical Information of China (English)

    ZHANG Jian-fu; TU Yi-fan; XU Jin; ZHANG Jian-sheng; ZHANG Jing-lin

    2008-01-01

    The influence of solid solution treatments on the dissolution of carbides precipitates, the grain size, and the hardness of high strength low expansion alloy were investigated through XRD analysis, microstructure observations, and theoretical computation. It was seen that most primary Mo2C type carbide band dissolved in a temperature range of 1 100-1 150 ℃. When the temperature was over 1 200 ℃, the grain size increased remarkably, which led to the reduction of hardness.

  16. Analysis of porosity characteristics in weld metal of high strength aluminum alloy and the effect of mixed shielding gas

    Energy Technology Data Exchange (ETDEWEB)

    Xiaomu Zhang; Zhiyong Zhang; Yun Peng; Zhiling Tian; Changhong He; Hongjun Xiao; Chengyong Ma [Central Iron and Steel Research Inst., Beijing, BJ (China)

    2005-07-01

    Aluminum alloy has being widely used in modern automobile and aeronautic industry. However, the welding of aluminum alloy, especially high strength aluminum alloy is difficult. Porosities are usually brought in the weld metal. In this paper, MIG welding using mixed gas shielding is carried out. The characteristic shapes of porosity in weld metal are described, the mechanism of porosity formation is analyzed, and the factors that influence the tendency of porosity formation are studied. Experiment results indicate that by the use of mixed shielding gas of 38%He+62%Ar, the number of porosity is reduced, the width of HAZ and softened zone is decreased, and the mechanical properties of welded joint is increased. (orig.)

  17. Manufacturing of high-strength Ni-free Co-Cr-Mo alloy rods via cold swaging.

    Science.gov (United States)

    Yamanaka, Kenta; Mori, Manami; Yoshida, Kazuo; Kuramoto, Koji; Chiba, Akihiko

    2016-07-01

    The strengthening of biomedical metallic materials is crucial to increasing component durability in biomedical applications. In this study, we employ cold swaging as a strengthening method for Ni-free Co-Cr-Mo alloy rods and examine its effect on the resultant microstructures and mechanical properties. N is added to the alloy to improve the cold deformability, and a maximum reduction in area (r) of 42.6% is successfully obtained via cold swaging. The rod strength and ductility increase and decrease, respectively, with increasing cold-swaging reduction r. Further, the 0.2% proof stress at r=42.6% eventually reaches 1900MPa, which is superior to that obtained for the other strengthening methods proposed to date. Such significant strengthening resulting from the cold-swaging process may be derived from extremely large work hardening due to a strain-induced γ (fcc)→ε (hcp) martensitic transformation, with the resultant intersecting ε-martensite plates causing local strain accumulation at the interfaces. The lattice defects (dislocations/stacking faults) inside the ε phase also likely contribute to the overall strength. However, excessive application of strain during the cold-swaging process results in a severe loss in ductility. The feasibility of cold swaging for the manufacture of high-strength Co-Cr-Mo alloy rods is discussed.

  18. Development of high strength Sn-Mg solder alloys with reasonable ductility

    Science.gov (United States)

    Alam, Md Ershadul; Gupta, Manoj

    2013-09-01

    This study discussed the development of a series of new lead-free Sn-Mg solders by incorporating varying amounts of Mg (0.8, 1.5 and 2.5 wt. %) into pure Sn using disintegrated melt deposition technique followed by room temperature extrusion. All extruded Sn and Sn-Mg solder samples were characterized. Microstructural characterization studies revealed equiaxed grain morphology, minimal porosity and relatively uniform distribution of secondary phase. Better coefficient of thermal expansion was observed for Sn-2.5Mg sample when compared to conventional Sn-37Pb solder. Melting temperature of Sn-1.5Mg was found to be 212°C which is much lower than the conventional Sn-Ag-Cu or Sn-Cu (227°C) solders. Microhardness was increased with increasing amount of Mg in pure Sn. Room temperature tensile test results revealed that newly developed Sn-Mg solders exhibit enhanced strengths (0.2% yield strength and ultimate tensile strength) with comparable (if not better) ductility when compared to other commercially available and widely used Sn-based solder alloys.

  19. Cracking Tendancies of Restrained Welds in High Strength Low Alloy Steels under Hyperbaric Conditions.

    Science.gov (United States)

    1987-06-01

    pumped into the habitat and electrically operated environmental control *" equipment mounted in the habitat wall is then used to heat and dry the...2) relatively high amounts of alloying elements, and (3) applications of precisely controlled rolling and heat treatments. They are both in the ell...classifications of theories regarding hydrogen cracking exist and are listed below: VPlanar pressure theories Surface adsorbtIon theories Triaxial stress theories

  20. Hydrogen adsorption and diffusion, and subcritical-crack growth in high strength steels and nickel base alloys

    Science.gov (United States)

    Wei, R. P.; Klier, K.; Simmons, G. W.; Chornet, E.

    1973-01-01

    Embrittlement, or the enhancement of crack growth by gaseous hydrogen in high strength alloys, is of primary interest in selecting alloys for various components in the space shuttle. Embrittlement is known to occur at hydrogen gas pressures ranging from fractions to several hundred atmospheres, and is most severe in the case of martensitic high strength steels. Kinetic information on subcritical crack growth in gaseous hydrogen is sparse at this time. Corroborative information on hydrogen adsorption and diffusion is inadequate to permit a clear determination of the rate controlling process and possible mechanism in hydrogen enhanced crack growth, and for estimating behavior over a range of temperatures and pressures. Therefore, coordinated studies of the kinetics of crack growth, and adsorption and diffusion of hydrogen, using identical materials, have been initiated. Comparable conditions of temperature and pressure will be used in the chemical and mechanical experiments. Inconel 718 alloy and 18Ni(200) maraging steel have been selected for these studies. Results from these studies are expected to provide not only a better understanding of the gaseous hydrogen embrittlement phenomenon itself, but also fundamental information on hydrogen adsorption and diffusion, and crack growth information that can be used directly for design.

  1. Influence of magnetic arc oscillation and current pulsing on microstructure and high temperature tensile strength of alloy 718 TIG weldments

    Energy Technology Data Exchange (ETDEWEB)

    Sivaprasad, K. [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Madras, Chennai (India); Ganesh Sundara Raman, S. [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Madras, Chennai (India)]. E-mail: ganesh@iitm.ac.in; Mastanaiah, P. [Defence Research and Development Laboratory, Hyderabad (India); Madhusudhan Reddy, G. [Defence Metallurgical Research Laboratory, Hyderabad (India)

    2006-07-25

    The aim of the present work is to study the effect of magnetic arc oscillation and current pulsing on the microstructure and high temperature tensile strength of alloy 718 tungsten inert gas weldments. The magnetic arc oscillation technique resulted in refined Laves phase with lesser interconnectivity. The full benefits of current pulsing in breaking the dendrites could not be realized in the present study due to relatively higher heat input used in the welding process. In the direct aged condition weldments prepared using magnetic arc oscillation technique exhibited higher tensile strength due to the presence of refined and lesser-interconnected Laves particles. In the solution treated and aged condition, magnetic arc oscillated weldments exhibited lower tensile strength compared with the weldments made without arc oscillation due to the presence of large amounts of finer {delta} needles.

  2. Silk-fibronectin protein alloy fibres support cell adhesion and viability as a high strength, matrix fibre analogue

    Science.gov (United States)

    Jacobsen, Matthew M.; Li, David; Gyune Rim, Nae; Backman, Daniel; Smith, Michael L.; Wong, Joyce Y.

    2017-04-01

    Silk is a natural polymer with broad utility in biomedical applications because it exhibits general biocompatibility and high tensile material properties. While mechanical integrity is important for most biomaterial applications, proper function and integration also requires biomaterial incorporation into complex surrounding tissues for many physiologically relevant processes such as wound healing. In this study, we spin silk fibroin into a protein alloy fibre with whole fibronectin using wet spinning approaches in order to synergize their respective strength and cell interaction capabilities. Results demonstrate that silk fibroin alone is a poor adhesive surface for fibroblasts, endothelial cells, and vascular smooth muscle cells in the absence of serum. However, significantly improved cell attachment is observed to silk-fibronectin alloy fibres without serum present while not compromising the fibres’ mechanical integrity. Additionally, cell viability is improved up to six fold on alloy fibres when serum is present while migration and spreading generally increase as well. These findings demonstrate the utility of composite protein alloys as inexpensive and effective means to create durable, biologically active biomaterials.

  3. A β-type TiNbZr alloy with low modulus and high strength for biomedical applications

    Directory of Open Access Journals (Sweden)

    Qingkun Meng

    2014-04-01

    Full Text Available The effect of thermo-mechanical treatment on the mechanical properties of a novel β-type Ti–36Nb–5Zr (wt% alloy has been investigated. The solution treated alloy consists of β and α″ phases and exhibits a two-stage yielding with a low yield stress (around 100 MPa. After cold rolling at a reduction of 87.5% and subsequent annealing treatment at 698 K for 25 min, a fine microstructure with nanosized α precipitates distributed in small β grains as well as high density of dislocations was obtained to achieve a yield strength of 720 MPa and a ultimate tensile strength of 860 MPa. In spite of the formation of α precipitates, the β-stabilizers are not enriched in the parent β matrix due to the short duration and low temperature of the thermal treatment, resulting in a low chemical stability of β phase. The low stability of β phase and the small volume fraction of α precipitates produce a low Young׳s modulus of 48 GPa. Such an excellent combination of low elastic modulus and high strength in mechanical properties indicates great potential for biomedical applications.

  4. Aβ-type TiNbZr alloy with low modulus and high strength for biomedical applications

    Institute of Scientific and Technical Information of China (English)

    Qingkun Meng; Shun Guo; Qing Liu; Liang Hu; Xinqing Zhao

    2014-01-01

    The effect of thermo-mechanical treatment on the mechanical properties of a novelβ-type Ti-36Nb-5Zr (wt%) alloy has been investigated. The solution treated alloy consists of β and α″phases and exhibits a two-stage yielding with a low yield stress (around 100 MPa). After cold rolling at a reduction of 87.5% and subsequent annealing treatment at 698 K for 25 min, a fine microstructure with nanosized α precipitates distributed in smallβgrains as well as high density of dislocations was obtained to achieve a yield strength of 720 MPa and a ultimate tensile strength of 860 MPa. In spite of the formation ofαprecipitates, theβ-stabilizers are not enriched in the parentβmatrix due to the short duration and low temperature of the thermal treatment, resulting in a low chemical stability ofβphase. The low stability ofβphase and the small volume fraction ofαprecipitates produce a low Young's modulus of 48 GPa. Such an excellent combination of low elastic modulus and high strength in mechanical properties indicates great potential for biomedical applications.

  5. Identification of low cycle fatigue parameters of high strength low-alloy (HSLA steel at room temperature

    Directory of Open Access Journals (Sweden)

    S. Bulatović

    2014-10-01

    Full Text Available Low cycle fatigue test was performed in ambient atmosphere at room temperature. Cycle loading of material, in case of High strength low-alloy steel, entails modifications of its properties and in this paper is therefore shown behavior of fatigue life using low cycle fatigue parameters. More precisely, crack initiation life of tested specimens was computed using theory of Coffin-Manson relation during the fatigue loading. The geometry of the stabilized hysteresis loop of welded joint HSLA steel, marked as Nionikral 70, is also analyzed. This stabilized hysteresis loop is very important for determination of materials properties.

  6. Effect of Temperature on the Galvanic Corrosion of Cu-Ni Alloy/High Strength Steel in Seawater

    Directory of Open Access Journals (Sweden)

    Wang Chun Li

    2016-01-01

    Full Text Available The galvanic corrosion behavior of Cu-Ni Alloy(B10/high strength steel (921A has been studied using a zero-resistance ammeter (ZRA in seawater at different temperatures. As well as it was systemically investigated by weight loss measurements, electrochemical methods and scanning electron microscope.Results showed 921A acts as the anode and B10 act as the cathodes. The effect of temperature on the galvanic corrosion is important, the corrosion rate became higher with the temperature increased.

  7. Microscale characterization of metallic coatings for a high strength high conductivity copper alloy

    Science.gov (United States)

    Jain, Piyush

    NiCrAlY overlay coatings are being considered by NASA's Glenn Research Center to prevent blanching and reduce thermo-mechanical fatigue of rocket engine combustion chamber liners made of GRCop-84 (Cu-8%Cr-4%Nb) for reusable launch vehicles (RLVs). However, their successful application depends upon their integrity to the GRCop-84 during multiple firings of rocket engines. This study focuses on determining the adhesion of NiCrAlY coatings and their microstructural stability on GRCop-84 as a function of thermal cycling. Specimens were prepared by depositing NiCrAlY top coat on GRCop-84 by vacuum plasma spaying with a thin layer of Cu-26Cr as a bond coat. A thermal cycling rig was built to thermally cycle the NiCrAlY/Cu-26Cr/GRCop-84 specimens from RT to 600°C in an argon environment, with 10 minutes hold at 600°C, and 4 minutes hold at RT. Samples were cut from the coupons in as-received condition (AR), after 100 thermal cycles (TC-100), and after 300 thermal cycles (TC-300) for characterization. A newly developed interfacial microsample testing technique was employed to determine the adhesion of the coatings on GRCop-84, where bowtie shaped microsamples having interfaces normal to the tensile axis were tested. Interfacial microsamples of NiCrAlY/Cu-26Cr/GRCop-84 in all the conditions (AR, TC-100, and TC-300) failed cohesively in the substrate at a UTS of 380+/-5 MPa and their interfaces remained intact. The microstructural characterization revealed that microstructure of the NiCrAlY/Cu-26Cr/GRCop-84 specimens does not degrade as a function of thermal cycling. Constitutive properties of NiCrAlY, Cu-26Cr, and GRCop-84 were measured by testing monolithic samples and were used to build the finite element model (FEM) of the interfacial microsamples. The FE model analyzed the local stress-strain in the interfacial microsamples during the testing and confirmed the strength of the interfaces to be higher than 380+/-5 MPa. Depleted zones, devoid of Cr2Nb particles, were

  8. Microstructural features of intergranular brittle fracture and cold cracking in high strength aluminum alloys

    NARCIS (Netherlands)

    Lalpoor, M.; Eskin, D. G.; ten Brink, Gert; Katgerman, L.

    2010-01-01

    Intergranular brittle fracture has been mainly observed and reported in steel alloys and precipitation hardened At-alloys where intergranular precipitates cover a major fraction of the grain boundary area. 7xxx series aluminum alloys suffer from this problem in the as-cast condition when brittle

  9. Alloy and composition dependence of hydrogen embrittlement susceptibility in high-strength steel fasteners

    Science.gov (United States)

    Brahimi, S. V.; Yue, S.; Sriraman, K. R.

    2017-06-01

    High-strength steel fasteners characterized by tensile strengths above 1100 MPa are often used in critical applications where a failure can have catastrophic consequences. Preventing hydrogen embrittlement (HE) failure is a fundamental concern implicating the entire fastener supply chain. Research is typically conducted under idealized conditions that cannot be translated into know-how prescribed in fastener industry standards and practices. Additionally, inconsistencies and even contradictions in fastener industry standards have led to much confusion and many preventable or misdiagnosed fastener failures. HE susceptibility is a function of the material condition, which is comprehensively described by the metallurgical and mechanical properties. Material strength has a first-order effect on HE susceptibility, which increases significantly above 1200 MPa and is characterized by a ductile-brittle transition. For a given concentration of hydrogen and at equal strength, the critical strength above which the ductile-brittle transition begins can vary due to second-order effects of chemistry, tempering temperature and sub-microstructure. Additionally, non-homogeneity of the metallurgical structure resulting from poorly controlled heat treatment, impurities and non-metallic inclusions can increase HE susceptibility of steel in ways that are measurable but unpredictable. Below 1200 MPa, non-conforming quality is often the root cause of real-life failures. This article is part of the themed issue 'The challenges of hydrogen and metals'.

  10. Small Crack Growth and Fatigue Life Predictions for High-Strength Aluminium Alloys. Part 1; Experimental and Fracture Mechanics Analysis

    Science.gov (United States)

    Wu, X. R.; Newman, J. C.; Zhao, W.; Swain, M. H.; Ding, C. F.; Phillips, E. P.

    1998-01-01

    The small crack effect was investigated in two high-strength aluminium alloys: 7075-T6 bare and LC9cs clad alloy. Both experimental and analytical investigations were conducted to study crack initiation and growth of small cracks. In the experimental program, fatigue tests, small crack and large crack tests A,ere conducted under constant amplitude and Mini-TWIST spectrum loading conditions. A pronounced small crack effect was observed in both materials, especially for the negative stress ratios. For all loading conditions, most of the fatigue life of the SENT specimens was shown to be crack propagation from initial material defects or from the cladding layer. In the analysis program, three-dimensional finite element and A weight function methods were used to determine stress intensity factors and to develop SIF equations for surface and corner cracks at the notch in the SENT specimens. A plastisity-induced crack-closure model was used to correlate small and large crack data, and to make fatigue life predictions, Predicted crack-growth rates and fatigue lives agreed well with experiments. A total fatigue life prediction method for the aluminum alloys was developed and demonstrated using the crack-closure model.

  11. Evaluation of a diffusion/trapping model for hydrogen ingress in high-strength alloys. Annual report, 15 September 1993-14 September 1994

    Energy Technology Data Exchange (ETDEWEB)

    Pound, B.G.

    1994-11-01

    The ingress of hydrogen in various high-strength alloys was investigated with a view to characterizing their susceptibility to hydrogen embrittlement (HE). A potentiostatic pulse technique was applied to two precipitation-hardened iron-base alloys (AerMet 100 and alloy A-286), two Cu-containing alloys (Be-Cu and alloy K-500), and a superferritic stainless steel (UNS 544660) in 1 mol/L acetic acid-1 mol/L sodium acetate. The data were analyzed using a diffusion/trapping model to obtain the irreversible trapping constant (k) and hydrogen entry flux for each alloy. Irreversible trapping was negligible in overaged AerMet 100 but pronounced in the aged alloy. The order of the k values for AerMet 100 and two steels (4340 and 1 18Ni) previously studied inversely parallels their threshold stress intensities for stress corrosion cracking. Likewise, the k values of alloy A-286, 18Ni steel, and also alloy 718 from earlier work are consistent with test data for their relative resistance to HE. The results for AerMet 100 and alloy A-286 extend the previously reported correlation between k and HE resistance. Unaged Be-Cu is intrinsically more susceptible to HE than unaged alloy K- 500. The type of heat treatment has a marked effect on the rapping behavior of alloy K-500. The intrinsic susceptibility of the annealed and aged alloy is twice that or the direct-aged alloy. The propensity of the S44660 alloy to undergo HE at cathodic protection potentials can be attributed to the absence of an oxide and hence the relatively unrestricted entry of H.

  12. Preparation of high-strength Al-Mg-Si-Cu-Fe alloy via heat treatment and rolling

    Institute of Scientific and Technical Information of China (English)

    Chong-yu Liu; Peng-fei Yu; Xiao-ying Wang; Ming-zhen Ma; Ri-ping Liu

    2014-01-01

    An Al–Mg–Si–Cu–Fe alloy was solid-solution treated at 560°C for 3 h and then cooled by water quenching or furnace cooling. The alloy samples which underwent cooling by these two methods were rolled at different temperatures. The microstructure and mechanical properties of the rolled alloys were investigated by optical microscopy, scanning electron microscopy, transmission electron microscopy, X-ray diffraction analysis, and tensile testing. For the water-quenched alloys, the peak tensile strength and elongation occurred at a rolling temperature of 180°C. For the furnace-cooled alloys, the tensile strength decreased initially, until the rolling temperature of 420°C, and then increased;the elongation increased consistently with increasing rolling temperature. The effects of grain boundary hardening and dislocation hardening on the mechanical properties of these rolled alloys decreased with increases in rolling temperature. The mechanical properties of the 180°C rolling water-quenched alloy were also improved by the presence ofβ″phase. Above 420°C, the effect of solid-solution hardening on the mechanical properties of the rolled alloys increased with increases in rolling temperature.

  13. Crack Initiation and Growth Behavior at Corrosion Pit in 7075-T6 High Strength Aluminum Alloy

    Science.gov (United States)

    2013-06-01

    was not used to measure the transition from corrosion pit to long crack [25]. . . . . . . . . . . 22 3.1 Composition of a typical sample of 7075 -T6...lives. 24 III. Methodology 3.1 Material Research was conducted using 7075 -T6 aluminum. This alloy is commonly used in aerospace applications and as a... material properties of this alloy. It is important to note that these properties were also used in all finite element models. Table 3.1: Composition of

  14. Fracture performance of high strength steels, aluminium and magnesium alloys during plastic deformation

    Directory of Open Access Journals (Sweden)

    Yu Haiyan

    2015-01-01

    Full Text Available A series of uniaxial tension tests were performed for 5052 and 6061 aluminum alloys, AZ31B magnesium alloy, TRIP600 and DP600 steels, to obtain a better understanding of their fracture performance. Scanning electron microscope (SEM observation of the microstructure evolution was conducted. The dimple structure, orientation relationship between the fracture surface and tensile direction, necking behavior were analyzed. The fracture mechanism and fracture mode of each material was discussed in detail. The results show that TRIP600 steel is subject to a typical inter-granular ductile fracture combined by shear fracture. DP600 steel belongs to mainly ductility mixed with normal fracture. Both 5052 and 6061 aluminum alloys are subject to a mixed ductility fracture and brittle fracture. AA5052 and AA6061 belong to a typical shear fracture and a normal fracture, respectively. Magnesium AZ31B is typical of a brittle fracture combined with normal fracture.

  15. Guide for Recommended Practices to Perform Crack Tip Opening Displacement Tests in High Strength Low Alloy Steels

    Directory of Open Access Journals (Sweden)

    Julián A. Ávila

    Full Text Available Abstract: Fracture mechanics approach is important for all mechanical and civil projects that might involve cracks in metallic materials, and especially for those using welding as a structural joining process. This methodology can enhance not only the design but also the service life of the structures being constructed. This paper includes detailed consideration of several practical issues related to the experimental procedures to assess the fracture toughness in high strength low alloy steels (HSLA using the crack tip opening displacement (CTOD parameter, specifically pipeline steels for oil and gas transportation. These considerations are important for engineers who are new in the field, or for those looking for guidelines performing different procedures during the experimentation, which usually are difficult to understand from the conventional standards. We discuss on topics including geometry selection, number of replicate tests, fatigue precracking, test procedure selection and realization, reports of results and other aspects.

  16. Effect of welding processes on mechanical and microstructural characteristics of high strength low alloy naval grade steel joints

    Directory of Open Access Journals (Sweden)

    S. Ragu Nathan

    2015-09-01

    Full Text Available Naval grade high strength low alloy (HSLA steels can be easily welded by all types of fusion welding processes. However, fusion welding of these steels leads to the problems such as cold cracking, residual stress, distortion and fatigue damage. These problems can be eliminated by solid state welding process such as friction stir welding (FSW. In this investigation, a comparative evaluation of mechanical (tensile, impact, hardness properties and microstructural features of shielded metal arc (SMA, gas metal arc (GMA and friction stir welded (FSW naval grade HSLA steel joints was carried out. It was found that the use of FSW process eliminated the problems related to fusion welding processes and also resulted in the superior mechanical properties compared to GMA and SMA welded joints.

  17. Environmental crack-growth behavior of high strength pressure vessel alloys

    Science.gov (United States)

    Forman, R. G.

    1975-01-01

    Results of sustained-load environmental crack growth threshold tests performed on six spacecraft pressure vessel alloys are presented. The alloys were Inconel 718, 6Al-4V titanium, A-286 steel, AM-350 stainless steel, cryoformed AISI 301 stainless steel; and cryoformed AISI 304L steel. The test environments for the program were air, pressurized gases of hydrogen, oxygen, nitrogen, and carbon dioxide, and liquid environments of distilled water, sea water, nitrogen tetroxide, hydrazine, aerozine 50, monomethyl hydrazine, and hydrogen peroxide. Surface flaw type specimens were used with flaws located in both base metal and weld metal.

  18. Influence of Temperature on Mechanical Behavior During Static Restore Processes of Al-Zn-Mg-Cu High Strength Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    ZHANG Kun

    2017-06-01

    Full Text Available Flow stress behaviors of as-cast Al-Zn-Mg-Cu high strength aluminum alloy during static restore processes were investigated by: Isothermal double-pass compression tests at temperatures of 300-400℃, strain rates of 0.01-1 s-1, strains of 33% +20% with the holding times of 0~900 s after the first pass compression. The results indicate that the deformation temperature has a dramatical effect on mechanical behaviors during static restore processes of the alloy. (1 At 300 ℃ and 330 ℃ lower temperatures, the recovery during the deformation is slow, and deformation energy stored in matrix is higher, flow stresses at the second pass deformation decreased during the recovery and recrystallization, and the stress softening phenomena is observed. Stress softening is increased with the increasing holding time; Precipitation during the holding time inhibites the stress softening. (2 At 360 ℃ and 400 ℃ higher temperatures, the recovery during deformation is rapid, and deformation energy stored in matrix is lower. Solid solubility is higher after holding, so that flow stress at the second pass deformation is increased, stress hardening phenomena is observed. Stress hardening decreased with the increasing holding time duo to the recovery and recrystallization during holding period at 360 ℃; Precipitation during holding also inhibited the stress softening. However, Stress hardening remains constant with the increasing holding time duo to the reasanenal there are no recovery and recrystallization during holding period at 400 ℃.

  19. Corrosion resistance of Zn-Co-Fe alloy coatings on high strength steel

    NARCIS (Netherlands)

    Lodhi, Z.F.; Mol, J.M.C.; Hovestad, A.; Hoen-Velterop, L. 't; Terryn, H.; Wit, J.H.W.de

    2009-01-01

    The corrosion properties of electrodeposited zinc-cobalt-iron (Zn-Co-Fe) alloys (up to 40 wt.% Co and 1 wt.% Fe) on steel were studied by using various electrochemical techniques and compared with zinc (Zn) and cadmium (Cd) coatings in 3.5% NaCl solution. It was found that with an increase in Co con

  20. Surface Modification of Micro-Alloyed High-Strength Low-Alloy Steel by Controlled TIG Arcing Process

    Science.gov (United States)

    Ghosh, P. K.; Kumar, Ravindra

    2015-02-01

    Surface modification of micro-alloyed HSLA steel plate has been carried out by autogenous conventional and pulse current tungsten inert gas arcing (TIGA) processes at different welding parameters while the energy input was kept constant. At a given energy input the influence of pulse parameters on the characteristics of surface modification has been studied in case of employing single and multi-run procedure. The role of pulse parameters has been studied by considering their summarized influence defined by a factor Φ. The variation in Φ and pulse frequency has been found to significantly affect the thermal behavior of fusion and accordingly the width and penetration of the modified region along with its microstructure, hardness and wear characteristics. It is found that pulsed TIGA is relatively more advantageous over the conventional TIGA process, as it leads to higher hardness, improved wear resistance, and a better control over surface characteristics.

  1. Fatigue fracture of high-strength Al-Zn-Mg-Cu alloy

    Institute of Scientific and Technical Information of China (English)

    JIAN Hai-gen; JIANG Feng; WEN Kang; JIANG Long; HUANG Hong-feng; WEI Li-li

    2009-01-01

    X-ray diffractometry(XRD), optical microscopy(OM), scanning electron microscopy(SEM) were used to study the fatigue fracture of the T7451 Al-Zn-Mg-Cu alloy (470 ℃, 60 min+115 ℃, 8 h+165 ℃, 16 h). The study reveals mainly the microscopic structure of the alloy in the process of crack formation and crack growth. The fatigue fracture is characterized by three zones: fatigue crack source zone, fatigue crack propagation zone and fatigue fracture zone. The fatigue damage preferably incubates at the fractured inclusion particles at or near (about 25 μm) the specimen free surfaces, and these brittle Fe-rich intermetallic inclusion particles are (7-10) μm×(11-14) μm in size. Some features such as "feather-like", "river and range" and boundary extrusions can be observed in the fatigue propagation zone, and in the fatigue fracture zone the surface is rough and uneven.

  2. Demonstration of Ultra High-Strength Nanocrystalline Copper Alloys for Military Applications

    Science.gov (United States)

    2012-01-22

    the consolidated samples was determined by using Archimedes principle . Processing diagram 1 shows a general flow process for the steps involved in...impossible in the past possible today, such as the replacement of Cu-Be alloys. However, as indicated by thermodynamic principles , nanocrystalline...properties predicted by the Hall-Petch relationship generated a push to produce finer and finer grain sizes and structures over the past five

  3. Bond strength of binary titanium alloys to porcelain.

    Science.gov (United States)

    Yoda, M; Konno, T; Takada, Y; Iijima, K; Griggs, J; Okuno, O; Kimura, K; Okabe, T

    2001-06-01

    The purpose of this study was to investigate the bond strength between porcelain and experimental cast titanium alloys. Eleven binary titanium alloys were examined: Ti-Cr (15, 20, 25 wt%), Ti-Pd (15, 20, 25 wt%), Ti-Ag (10, 15, 20 wt%), and Ti-Cu (5, 10 wt%). As controls, the bond strengths for commercially pure titanium (KS-50, Kobelco, Japan) and a high noble gold alloy (KIK, Ishifuku, Japan) were also examined. Castings were made using a centrifugal casting unit (Ticast Super R, Selec Co., Japan). Commercial porcelain for titanium (TITAN, Noritake, Japan) was applied to cast specimens. The bond strengths were evaluated using a three-point bend test according to ISO 9693. Since the elastic modulus value is needed to evaluate the bond strength, the modulus was measured for each alloy using a three-point bend test. Results were analyzed using one-way ANOVA/S-N-K test (alpha = 0.05). Although the elastic moduli of the Ti-Pd alloys were significantly lower than those of other alloys (p = 0.0001), there was a significant difference in bond strength only between the Ti-25Pd and Ti-15Ag alloys (p = 0.009). The strengths determined for all the experimental alloys ranged from 29.4 to 37.2MPa, which are above the minimum value required by the ISO specification (25 MPa).

  4. Pitting corrosion resistance and bond strength of stainless steel overlay by friction surfacing on high strength low alloy steel

    Directory of Open Access Journals (Sweden)

    Amit Kumar Singh

    2015-09-01

    Full Text Available Surface modification is essential for improving the service properties of components. Cladding is one of the most widely employed methods of surface modification. Friction surfacing is a candidate process for depositing the corrosion resistant coatings. Being a solid state process, it offers several advantages over conventional fusion based surfacing process. The aim of this work is to identify the relationship between the input variables and the process response and develop the predictive models that can be used in the design of new friction surfacing applications. In the current work, austenitic stainless steel AISI 304 was friction surfaced on high strength low alloy steel substrate. Friction surfacing parameters, such as mechtrode rotational speed, feed rate of substrate and axial force on mechtrode, play a major role in determining the pitting corrosion resistance and bond strength of friction surfaced coatings. Friction surfaced coating and base metal were tested for pitting corrosion by potentio-dynamic polarization technique. Coating microstructure was characterized using optical microscopy, scanning electron microscopy and X-ray diffraction. Coatings in the as deposited condition exhibited strain-induced martensite in austenitic matrix. Pitting resistance of surfaced coatings was found to be much lower than that of mechtrode material and superior to that of substrate. A central composite design with three factors (mechtrode rotational speed, substrate traverse speed, axial load on mechtrode and five levels was chosen to minimize the number of experimental conditions. Response surface methodology was used to develop the model. In the present work, an attempt has been made to develop a mathematical model to predict the pitting corrosion resistance and bond strength by incorporating the friction surfacing process parameters.

  5. Newly Designed Cr-Mn Alloyed Ultra-high Strength Steel without Boron Addition for Hot-stamping Processing

    Institute of Scientific and Technical Information of China (English)

    Guo-hui ZHU; Hong-bing ZHOU; Qin-yi LI; Qi-wei CHEN; Hai-rong GU; Yong-gang LIU

    2015-01-01

    A newly designed hot-stamping steel alloyed by chromium (Cr)and manganese (Mn)without boron (B) addition was developed for automobile mass reduction.The experimental results showed the Cr-Mn alloyed steel could be quenched to full martensite microstructure when the cooling rate was higher than 1 4 ℃/s.Yield strength, tensile strength and elongation of the experimental hot stamping part reached 1 1 8 0 MPa,1 6 4 5 MPa and 8.4%, respectively.The experimental hot stamping part possessed higher tensile strength and elongation,compared with conventional hot-stamping steel of 2 2 MnB5 .Furthermore,excellent processing flexibility would be obtained in this novel hot-stamping steel because of its lower critical cooling rate and phase transformation temperature.The design of the composition and investigations of microstructure,mechanical properties and hot-stamping processing were also studied.

  6. Impact toughness of high strength low alloy TMT reinforcement ribbed bar

    Indian Academy of Sciences (India)

    Bimal Kumar Panigrahi; Surendra Kumar Jain

    2002-08-01

    Charpy V-notch impact toughness of 600 MPa yield stress TMT rebars alloyed with copper, phosphorus, chromium and molybdenum has been evaluated. Subsize Charpy specimens were machined from the rebar keeping the tempered martensite rim intact. The copper–phosphorus rebar showed toughness of 35 J at room temperature. The toughness of copper–molybdenum and copper–chromium rebars was 52 J. The lower toughness of phosphorus steel is attributed to solid solution strengthening and segregation of phosphorus to grain boundaries. Due to superior corrosion resistance, copper–phosphorus TMT rebar is a candidate material in the construction sector.

  7. Alloy by design: A materials genome approach to advanced high strength stainless steels for low and high temperature applications

    NARCIS (Netherlands)

    Lu, Q.; Xu, W.; Van der Zwaag, S.

    2016-01-01

    We report a computational 'alloy by design' approach which can significantly accelerate the design process and substantially reduce the development costs. This approach allows simultaneously optimization of alloy composition and heat treatment parameters based on the integration of thermodynamic, th

  8. 高强度合金结构钢与高强度铝合金防护层的耐霉性研究%Mould Resistance of Protective Layer on High-strength Alloy Structural Steel and High-strength Aluminum Alloy

    Institute of Scientific and Technical Information of China (English)

    赵立华; 段渝平

    2015-01-01

    ABSTRACT:Objective To study the mould resistance of protective layers on high-strength alloy structural steel and high-strength aluminum alloy. Methods Different protective layers were prepared on high-strength alloy structural steel and high-strength aluminum alloy. Laboratory mould tests were carried out according to GJB 150.10A-2009 to evaluate the mould growth level on the protective layers. Results The mold levels of lubricant coating and anode oxidation layer on high-strength alloy structural steel and high-strength aluminum alloy were in the range of grade 0~1;the mold level of gun oil coating, paint coating, zinc layer or zinc nickel alloy layer moldy grade were in the range of grade 2~3. Conclusion For high-strength alloy structural steel substrate, lubricant coating had good mould resistance, while galvanized layer or zinc alloy layer, paint coating and gun oil coating had poor mould resistance. Forhigh-strength aluminum alloy substrate, anode oxidation layer had good mould resistance, while gun oil coating and paint coating had poor mould resistance.%目的:研究高强合金结构钢和高强铝合金防护层的耐霉菌腐蚀能力。方法以高强合金结构钢和高强铝合金两种材料为基材分别制备不同防护层,按GJB 150.10A—2009进行实验室霉菌试验,评定防护层的长霉等级。结果两种材料的不同防护层中,除润滑油涂层和阳级氧化层的长霉等级为0~1级外,炮油涂层、涂漆层、镀锌层或锌镍合金层长霉等级均在2~3级。结论高强合金结构钢润滑油涂层耐霉性能良好,镀锌层或锌镍合金层、涂漆层、炮油涂层耐霉性能较差;高强铝合金阳级氧化层耐霉性能良好,炮油涂层、涂漆层耐霉性能较差。

  9. Cryogenic strength improvement by utilizing room-temperature deformation twinning in a partially recrystallized VCrMnFeCoNi high-entropy alloy.

    Science.gov (United States)

    Jo, Y H; Jung, S; Choi, W M; Sohn, S S; Kim, H S; Lee, B J; Kim, N J; Lee, S

    2017-06-12

    The excellent cryogenic tensile properties of the CrMnFeCoNi alloy are generally caused by deformation twinning, which is difficult to achieve at room temperature because of insufficient stress for twinning. Here, we induced twinning at room temperature to improve the cryogenic tensile properties of the CrMnFeCoNi alloy. Considering grain size effects on the critical stress for twinning, twins were readily formed in the coarse microstructure by cold rolling without grain refinement by hot rolling. These twins were retained by partial recrystallization and played an important role in improving strength, allowing yield strengths approaching 1 GPa. The persistent elongation up to 46% as well as the tensile strength of 1.3 GPa are attributed to additional twinning in both recrystallized and non-recrystallization regions. Our results demonstrate that non-recrystallized grains, which are generally avoided in conventional alloys because of their deleterious effect on ductility, can be useful in achieving high-strength high-entropy alloys.

  10. Fracture mechanisms assessment of a multilayer material with high strength and excellent impact toughness based on the aerospace Al 7075 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Cepeda-Jimenez, C. M.; Ruano, O. A.; Carreno, F.

    2012-11-01

    An aluminium multilayer laminate has been processed by hot rolling. It is constituted by 19 alternated layers of high-strength aluminium alloy (Al 7075-T6, 82 % vol) and thinner pure aluminium layers (Al 1050-H24, 18 % vol). The microstructure of the constituent alloys and the composition gradient across the interfaces has been characterized. The multilayer laminate and the as-received aluminium alloys have been tested at room temperature by Vickers microhardness, three-point bend test and impact Charpy test. The outstanding improvement in damage tolerance, which is 18 times higher than that for the as-received Al 7075 alloy, is due to both intrinsic and extrinsic fracture mechanisms operating in the multilayer laminate during mechanical testing. (Author) 19 refs.

  11. Mechanism-Based Modeling of Hydrogen Environment Assisted Cracking (HEAC) in High Strength Alloys for Marine Applications: Prediction of Monel K-500 HEAC for Select Environmental and Mechanical Conditions

    Science.gov (United States)

    2012-10-15

    activation energies (-40 kJ/mol). Moreover, possible trapping sites will differ for precipitation hardened fee Ni-based alloys compared to ferrous ...FINAL REPORT Mechanism-Based Modeling of Hydrogen Environment Assisted Cracking (HEAC) in High Strength Alloys for Marine Applications: Prediction...the microscopic scale to enable threshold and crack growth rate predictions in Ni-based alloys which differ substantially from high strength steels

  12. Laser beam welding of high strength aluminium-lithium alloys; Laserstrahlschweissen von hochfesten Aluminium-Lithium Legierungen

    Energy Technology Data Exchange (ETDEWEB)

    Enz, Josephin

    2012-07-01

    The present development in aircraft industry determined by the demand for a higher cost-effectiveness. Laser beam welding is one of the most promising joining technologies for the application in the aircraft industry through the considerable reduction of the production costs. Furthermore the weight of an aircraft structure can be reduced by the use of light and high strength aluminium alloys. This paper deals with the development of a process for the laser beam welding of a skin-stringer-joint where the Al-Li-alloy AA2196 is used as stringer material and the Al-Li-alloy AA2198 is used as skin and stringer material. By the use of design of experiments the optimal welding process parameters for different material combinations were determined which will be used for the welding of a 5-stringer panel. Therefore the weld seams of the joints were tested for irregularities and microstructural characteristics. In addition several mechanical tests were performed, which define the quality of the welded joint. Furthermore the influence of the oxide layer and the welding preparation on the welding performance was investigated. (orig.) [German] Die derzeitigen Entwicklungen im Flugzeugbau werden durch die allgemeine Forderung nach einer Steigerung der Wirtschaftlichkeit bestimmt. Das Laserstrahlschweissen ist dabei eines der vielversprechendsten Fuegeverfahren fuer die Anwendung im Flugzeugbau durch das die Herstellungskosten deutlich reduziert werden koennen. Zudem kann durch die Verwendung von leichten und hochfesten Aluminium-Legierungen das Gewicht einer Flugzeugstruktur zusaetzlich reduziert werden. Die vorliegende Arbeit befasst sich mit der Entwicklung eines Prozesses zum Laserstrahlschweissen einer Skin-Stringer-Verbindung aus den Aluminium-Lithium-Legierungen AA2196 (als Stringer-Werkstoff) und AA2198 (als Skin- und Stringer-Werkstoff). Unter Verwendung der statistischen Versuchsplanung wurden die optimalen Einstellungen der Schweissprozessparameter fuer die

  13. Microstructure Evolution and Hardness of an Ultra-High Strength Cu-Ni-Si Alloy During Thermo-mechanical Processing

    Science.gov (United States)

    Lei, Q.; Li, Z.; Hu, W. P.; Liu, Y.; Meng, C. L.; Derby, B.; Zhang, W.

    2016-07-01

    Microstructure evolution and hardness changes of an ultra-high strength Cu-Ni-Si alloy during thermo-mechanical processing have been investigated. For hot-compressive deformation specimens, dynamic recrystallization preferentially appeared on deformation bands. As deformation temperature increased from 750 to 900 °C, elongated grains with the Cubic texture {001} were substituted by recrystallized grains with Copper texture {112} . For the samples having undergone cold rolling followed by annealing, static recrystallization preferentially occurred in the deformation bands, and then complete recrystallization occurred. Goss, Cubic, and Brass textures remained after annealing at 600 and 700 °C for 1 h; R texture {111} and recrystallization texture {001} were formed in samples annealed at 800 and 900 °C for 1 h, respectively. For samples processed under multi-directional forging at cryogenic temperature, the hardness was increased as a result of work hardening and grain refinement strengthening. These were attributed to the formation of equiaxed sub-grain structures and a high dislocation density.

  14. Flow Behavior and Microstructural Evolution of 7A85 High-Strength Aluminum Alloy During Hot Deformation

    Science.gov (United States)

    Liu, Xingang; Han, Shuang; Chen, Lei; Yang, Shuai; Jin, Miao; Guo, Baofeng; Mao, Tianhong

    2017-02-01

    Hot deformation behavior of 7A85 high-strength aluminum alloy was investigated at 593 K to 713 K (320 °C to 440 °C) and 0.01-10 s-1. The manifestation of flow curves was related to the strain rate. Typical single-peak curves were shown below 10 s-1, while two stress peaks appeared in the case of 10 s-1 and the second peak strain was almost three times larger than the first one. A constitutive equation considering the effect of strain was developed. Flow stress values predicted by the constitutive model demonstrated a good agreement with the experimental results over the entire range of strain rates and temperatures. Microstructure characterization revealed that dynamic recovery (DRV) and continuous dynamic recrystallization (CDRX) which depended on the Zener-Hollomon parameter (Z) closely, co-occurred at large strain (ɛ = 0.7). With decreasing Z-value, the dominant dynamic restoration mechanism gradually transformed from DRV to CDRX. The average subgrain size (d sub) showed a power-law relationship with Z. Recrystallization was sensitively dependent on the strain rate at above 683 K (410 °C). The fine equiaxed grains appeared at original grain boundaries and in deformed grains interior owing to CDRX. The high-curvature subgrain boundaries can also cause the nucleation of recrystallization within deformed grains.

  15. Strengthening Mechanisms for Ti-and Nb-Ti-micro-alloyed High-strength Steels

    Institute of Scientific and Technical Information of China (English)

    Chuan-feng MENG; Yi-de WANG; Ying-hui WEI; Bin-qing SHI; Tian-xie CUI; Yu-tian WANG

    2016-01-01

    The strengthening mechanisms of hot-rolled steels micro-alloyed with Ti (ST-TQ500)and Nb-Ti (NT-TQ500)were investigated by examining the microstructures of steels using optical microscope (OM),scanning elec-tron microscope (SEM)and transmission electron microscope (TEM).The results revealed almost no differences in the solute solution strengthening and fine-grained strengthening of the two steels,whereas the contributions of pre-cipitation strengthening and dislocation strengthening were different for ST-TQ500 and NT-TQ500.The measured precipitation strengthening effect of ST-TQ500 was 88 MPa higher than that of NT-TQ500;this difference was pri-marily attributed to the stronger precipitation effect of the Ti-containing nanoscale particles.The dislocation strengthening effect of ST-TQ500 was approximately 80 MPa lower than that of NT-TQ500.This is thought to be related to differences in deformation behavior during the finishing rolling stage;the inhibition of dynamic recrystalli-zation from Nb in NT-TQ500 (Nb-Ti)may lead to higher density of dislocations in the microstructure.

  16. Tribological behavior of high specific strength PTFE-Al alloy composite

    Institute of Scientific and Technical Information of China (English)

    XIANG Ding-han; PAN Qing-lin

    2005-01-01

    Solid lubricants lead to substantial weight savings relative to the use of liquid lubricant, especially in the weight-conscious aerospace industry. A new PTFE-Al alloy composite(A) containing 60% area proportion of PTFE composite was developed. Another type of common metal-plastics multilayer composite, also called DU, was selected for a comparative investigation. Friction and wear tests were carried out in an oscillating sliding tribotester in air at an oscillating frequency of 0.13Hz and contact mean pressures from 10 to 80MPa. The composites slid against a 38CrMoAlA steel shaft. The results show that the composite A exhibits low coefficient of dry sliding friction less than 0.1 and long wear life of 2000m. This is because the composite A can provide a sufficient solid lubrication during the whole tests. SEM examination of the transfer films for the composite A confirms that uniform, thin and coherent transfer films are prerequisites for low friction and good wear resistance.

  17. Formation of a bimodal structure in ultrafine Ti–Fe–Nb alloys with high-strength and enhanced ductility

    Energy Technology Data Exchange (ETDEWEB)

    Cao, G.H., E-mail: ghcao@shu.edu.cn [Department of Materials Engineering, Shanghai Key Laboratory of Modern Metallurgy and Materials Processing, Shanghai University, 149 Yanchang Road, Shanghai 200072 (China); Peng, Y.F.; Liu, N.; Li, X.; Lei, Z.S.; Ren, Z.M. [Department of Materials Engineering, Shanghai Key Laboratory of Modern Metallurgy and Materials Processing, Shanghai University, 149 Yanchang Road, Shanghai 200072 (China); Gerthsen, D. [Laboratorium für Elektronenmikroskopie, Karlsruher Institut für Technologie, D-76128 Karlsruhe (Germany); Russell, A.M. [Division of Materials Science and Engineering, Ames Laboratory of the U.S.D.O.E., Ames, IA 50011-3020 (United States); Department of Materials Science and Engineering, Iowa State University, Ames, IA 50011-2300 (United States)

    2014-07-15

    Bulk (Ti{sub 70.5}Fe{sub 29.5}){sub 100−x}Nb{sub x} (x=0, 3, 5 and 7 at%) alloys were prepared by cold crucible levitation melting, and their mechanical properties were tested in compression at room temperature. A (Ti{sub 70.5}Fe{sub 29.5}){sub 97}Nb{sub 3} alloy specimen in compression exhibited an ultimate compressive strength of 2.53 GPa and a compressive plastic strain of 15%. Electron microscope observations indicated that lamellar structures present in the eutectic Ti{sub 70.5}Fe{sub 29.5} alloy could be modified by the addition of Nb to obtain a bimodal structure. The improvement of the mechanical properties is attributed to two factors: (1) the bimodal phase size distribution with micrometer-sized primary β-Ti dendrites embedded inside a matrix of refined ultrafine eutectics (β-Ti+TiFe), and (2) the larger lattice mismatches between the β-Ti and TiFe phases in Nb-modified eutectic Ti–Fe alloys that introduce coherency strain at the interface. The orientation relationship of A2 β-Ti with B2 TiFe in binary and Nb-modified Ti–Fe alloys is TiFe (110)[001] || β-Ti (110)[001].

  18. Laser Weldability of High-Strength Al-Zn Alloys and Its Improvement by the Use of an Appropriate Filler Material

    Science.gov (United States)

    Enz, Josephin; Riekehr, Stefan; Ventzke, Volker; Huber, Norbert; Kashaev, Nikolai

    2016-06-01

    Heat-treatable Al-Zn alloys are promising candidates for use as structural lightweight materials in automotive and aircraft applications. This is mainly due to their high strength-to-density ratio in comparison to conventionally employed Al alloys. Laser beam welding is an efficient method for producing joints with high weld quality and has been established in the industry for many years. However, it is well known that aluminum alloys with a high Zn content or, more precisely, with a high (Zn + Mg + Cu) content are difficult to fusion weld due to the formation of porosity and hot cracks. The present study concerns the laser weldability of these hard-to-weld Al-Zn alloys. In order to improve weldability, it was first necessary to understand the reasons for weldability problems and to identify crucial influencing factors. Based on this knowledge, it was finally possible to develop an appropriate approach. For this purpose, vanadium was selected as additional filler material. Vanadium exhibits favorable thermophysical properties and, thereby, can improve the weldability of Al-Zn alloys. The effectiveness of the approach was verified by its application to several Al-Zn alloys with differing amounts of (Zn + Mg + Cu).

  19. Surface changes of metal alloys and high-strength ceramics after ultrasonic scaling and intraoral polishing.

    Science.gov (United States)

    Yoon, Hyung-In; Noh, Hyo-Mi; Park, Eun-Jin

    2017-06-01

    This study was to evaluate the effect of repeated ultrasonic scaling and surface polishing with intraoral polishing kits on the surface roughness of three different restorative materials. A total of 15 identical discs were fabricated with three different materials. The ultrasonic scaling was conducted for 20 seconds on the test surfaces. Subsequently, a multi-step polishing with recommended intraoral polishing kit was performed for 30 seconds. The 3D profiler and scanning electron microscopy were used to investigate surface integrity before scaling (pristine), after scaling, and after surface polishing for each material. Non-parametric Friedman and Wilcoxon signed rank sum tests were employed to statistically evaluate surface roughness changes of the pristine, scaled, and polished specimens. The level of significance was set at 0.05. Surface roughness values before scaling (pristine), after scaling, and polishing of the metal alloys were 3.02±0.34 µm, 2.44±0.72 µm, and 3.49±0.72 µm, respectively. Surface roughness of lithium disilicate increased from 2.35±1.05 µm (pristine) to 28.54±9.64 µm (scaling), and further increased after polishing (56.66±9.12 µm, Pscaling (from 1.65±0.42 µm to 101.37±18.75 µm), while its surface roughness decreased after polishing (29.57±18.86 µm, Pscaling significantly changed the surface integrities of lithium disilicate and zirconia. Surface polishing with multi-step intraoral kit after repeated scaling was only effective for the zirconia, while it was not for lithium disilicate.

  20. Impact toughness improvement of high strength aluminium alloy by intrinsic and extrinsic fracture mechanisms via hot roll bonding

    OpenAIRE

    Cepeda-Jiménez, C.M.; García-Infanta, J.M.; Pozuelo, M.; Ruano, Oscar Antonio; Carreño, Fernando

    2009-01-01

    A multilayer aluminium laminate comprising ten layers of Al-Zn-Mg-Cu alloy (82 vol.%) and nine layers of pure aluminium (18 vol.%) has been processed by hot rolling. The rolled laminate was characterized by electron backscattering diffraction, Charpy impact and shear tests. The multilayer laminate showed an outstanding Charpy impact toughness, being eighteen times higher than that for the as-received Al-Zn-Mg-Cu alloy. Damage tolerance improvement was due to the high volume fra...

  1. Experimental and numerical thermo-mechanical analysis of friction stir welding of high-strength alluminium alloy

    Directory of Open Access Journals (Sweden)

    Veljić Darko M.

    2014-01-01

    Full Text Available This paper presents experimental and numerical analysis of the change of temperature and force in the vertical direction during the friction stir welding of high-strength aluminium alloy 2024 T3. This procedure confirmed the correctness of the numerical model, which is subsequently used for analysis of the temperature field in the welding zone, where it is different to determine the temperature experimentally. 3D finite element model is developed using the software package Abaqus; arbitrary Lagrangian-Eulerian formulation is applied. Johnson-Cook material law and Coulomb’s Law of friction are used for modelling the material behaviour. Temperature fields are symmetrical with respect to the welding line. The temperature values below the tool shoulder, i.e. in the welding zone, which are reached during the plunge stage, are approximately constant during the entire welding process and lie within the interval 430-502°C. The temperature of the material in the vicinity of the tool is about 500°C, while the values on the top surface of the welding plates (outside the welding zone, but close to the tool shoulder are about 400°C. The temperature difference between the top and bottom surface of the plates is small, 10-15°C. [Projekat Ministarstva nauke Republike Srbije, br. TR 34018 and ON 174004

  2. Improvement in ductility of high strength polycrystalline Ni-rich Ni{sub 3}Al alloy produced by EB-PVD

    Energy Technology Data Exchange (ETDEWEB)

    Sun, J.Y.; Pei, Y.L.; Li, S.S.; Zhang, H.; Gong, S.K., E-mail: gongsk@buaa.edu.cn

    2014-11-25

    Highlights: • High strength and high ductility of polycrystalline Ni-rich Ni{sub 3}Al alloy sheets were produced. • The elongation could be enhanced from ∼0.5% to ∼14.6% by microstructural control. • The fracture strength (∼820 MPa) was enhanced by the precipitation strengthening. • This work provides a general processing for repairing the worn single crystal blades. - Abstract: A 300 μm Ni-rich Ni{sub 3}Al sheet was produced by electron beam physical vapor deposition (EB-PVD) and followed by different heat treatments to obtain fine γ′/γ two-phase structures with large elongation. Tensile testing was performed at room-temperature, and the corresponding mechanisms were investigated in detail. Results indicated that the as-deposited Ni{sub 3}Al alloy exhibited non-equilibrium directional columnar crystal, and transited to equiaxed crystal with uniformly distributed tough γ phase after heat treatment. Meanwhile, the fracture mechanism transited from brittleness to a mixture of ductility and brittleness modes. With an appropriate heat treatment, high strength (ultimate tensile strength obtained 828 MPa) and high ductility (elongation obtained 14.6%) Ni{sub 3}Al alloy has been achieved, which was due to the mesh network microstructure. A series of transmission electron microscope (TEM) characterizations confirmed that the increasing flow stress of Ni{sub 3}Al alloy was attributed to the cubical secondary γ′ phase precipitates (25–50 nm) within the γ phase. This work provides a potential strategy for repairing the worn tip of single crystal engine blades using Ni-rich Ni{sub 3}Al alloy by EB-PVD.

  3. Investigation of the structure/property relationship of spray-formed 7XXX series high-strength aluminum alloys and their metal matrix composites

    Science.gov (United States)

    Sharma-Judd, Malavika M.

    2000-12-01

    The purpose of this investigation was to identify the structure/property relationship of spray formed 7XXX series alloys. High solute, ultra-high strength 7XXX series aluminum alloys with solute contents close to equilibrium solid solubility limits of the Al-Zn-Mg-Cu system have been produced by rapid solidification using spray deposition. The process yields massive preforms directly from the liquid state. Various elements, including chromium, manganese, silver, zirconium and scandium, were incorporated to produce a variety of microstructures and mechanical properties. SiC particulate was added to these same alloy compositions to produce metal matrix composites (MMCs). The resulting extruded products in the T6 and T7 conditions were evaluated and compared. Under peak-aged conditions in the unreinforced materials, strengths in excess of 860 MPa were achieved, with one alloy exceeding 900 MPa. Apart from the elongation to failure, the mechanical properties of the composite materials were equal to or superior to those of their unreinforced counterparts. The superior strength properties of the spray formed alloys were attributed to two major substructures with different scale; nanometer sized eta ' metastable precipitates and slightly larger, but finely distributed dispersoids. The large volume fraction of plate-like eta' precipitates (average size 58A, ranging up to 73 A in diameter) were identified as having a hexagonal structure with lattice parameters a = 0.488 nm and c = 1.376. The remarkable strengthening is predominantly attributed to precipitation hardening. The enhanced mechanical properties of the MMC materials are attributed to the increased dislocation density, and thus, a higher concentration of structural particles compared to the unreinforced materials. Higher gas-to-metal ratios of 4.45, as opposed to lower gas-to-metal ratios of 1.95 produced a refined grain structure with an evenly distributed second phase. In both unreinforced and MMC materials

  4. Corrosion inhibition by inorganic cationic inhibitors on the high strength alumunium alloy, 2024-T3

    Science.gov (United States)

    Chilukuri, Anusha

    The toxicity and carcinogenic nature of chromates has led to the investigation of environmentally friendly compounds that offer good corrosion resistance to AA 2024-T3. Among the candidate inhibitors are rare earth metal cationic (REM) and zinc compounds, which have received much of attention over the past two decades. A comparative study on the corrosion inhibition caused by rare earth metal cations, Ce3+, Pr3+, La3+ and Zn2+ cations on the alloy was done. Cathodic polarization showed that these inhibitor ions suppress the oxygen reduction reaction (ORR) to varying extents with Zn2+ providing the best inhibition. Pr3+ exhibited windows of concentration (100-300 ppm) in which the corrosion rate is minimum; similar to the Ce3+ cation. Scanning Electron Microscopy (SEM) studies showed that the mechanism of inhibition of the Pr3+ ion is also similar to that of the Ce3+ ion. Potentiodynamic polarization experiments after 30 min immersion time showed greatest suppression of oxygen reduction reaction in neutral chloride solutions (pH 7), which reached a maximum at a Zn2+ ion concentration of 5 mM. Anodic polarization experiments after 30 min immersion time, showed no anodic inhibition by the inhibitor in any concentration (0.1 mM - 10 mM) and at any pH. However, anodic polarization of samples immersed after longer immersion times (upto 4 days) in mildly acidic Zn2+ (pH 4) solutions showed significant reduction in anodic kinetics indicating that zinc also acts as a “slow anodic inhibitor”. In contrast to the polarization experiments, coupons exposed to inhibited acidic solutions at pH 4 showed complete suppression of dissolution of Al2CuMg particles compared to zinc-free solutions in the SEM studies. Samples exposed in pH 4 Zn2+-bearing solution exhibited highest polarization resistance which was also observed to increase with time. In deaerated solutions, the inhibition by Zn2+ at pH 4 is not observed as strongly. The ability to make the interfacial electrolyte

  5. Effect of T6I6 and its modified processes on mechanical properties of novel high strength Al-Li alloy-2A97

    Institute of Scientific and Technical Information of China (English)

    YUAN Zhi-shan; LU Zheng; XIE You-hua; WU Xiu-liang; DAI Sheng-long; LIU Chang-sheng

    2006-01-01

    Based on a novel high strength Al-Cu-Li-X alloy-2A97, the effect of T6I6 and its modified processes on the properties investigated by SEM and tensile test. The results show that when the alloy is heat treated by triple ageing, with secondary low temperature ageing at 80 ℃ after initial ageing at 155 and 150 ℃, and final re-ageing at 135 and 165 ℃, the tensile properties are close to the peak level of aged alloy in T6 temper. The addition of plastic deformation after and prior to secondary ageing favor the T1(Al2CuLi) and δ'(Al3Li) precipitation during final re-ageing at 135 and 165 ℃ corresponding to triple ageing, so the Al-Li alloy displays higher strength for the modified processes of T6I6. The microstructures consist of δ', T1 and θ"/θ' (Al2Cu) phase for single and triple aged alloy, the number density and volume fraction of δ' phase increase for T6I6 and its modified processes correspond to single ageing.

  6. Development of High-Strength Nanostructured Magnesium Alloys for Light-Weight Weapon Systems and Vehicles

    Science.gov (United States)

    2014-01-13

    9 Fig. 7. High-resolution TEM image showing twin boundaries (TBs) within nanocrystalline grains...image showing twin boundaries (TB) in the sample after SPS. 10 Fig. 10. Compressive stress-strain curves of SPS’ed Mg90Al10 before (left...9 Fig. 7. High-resolution TEM image showing twin boundaries (TBs) within nanocrystalline grains (left panel) and the confirmation by MD

  7. Effect of heat treatments on the tensile and electrical properties of high-strength, high-conductivity copper alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zinkle, S.J.; Eatherly, W.S. [Oak Ridge National Lab., TN (United States)

    1997-08-01

    The unirradiated tensile properties of CuCrZr produced by two different vendors have been measured following different heat treatments. Room temperature electrical resistivity measurements were also performed in order to estimate the thermal conductivity of these specimens. The thermomechanical conditions studied included solution quenched, solution quenched and aged (ITER reference heat treatment), simulated slow HIP thermal cycle ({approximately}1{degrees}C/min cooling from solutionizing temperature) and simulated fast HIP thermal cycle ({approximately}100{degrees}C/min cooling from solutionizing temperature). Specimens from the last two heat treatments were tested in both the solution-cooled condition and after subsequent precipitate aging at 475{degrees}C for 2 h. Both of the simulated HIP thermal cycles caused a pronounced decreases in the strength and electrical conductivity of CuCrZr. The tensile and electrical properties were unchanged by subsequent aging in the slow HIP thermal cycles caused a pronounced decrease in the strength and electrical conductivity of CuCrZr. The tensile and electrical properties were unchanged by subsequent aging in the slow HIP thermal cycle specimens, whereas the strength and conductivity following aging in the fast HIP thermal cycle improved to {approximately}65% of the solution quenched and aged CuCrZr values. Limited tensile and electrical resistivity measurements were also made on two new heats of Hycon 3HP CuNiBe. High strength but poor uniform and total elongations were observed at 500{degrees}C on one of these new heats of CuNiBe, similar to that observed in other heats.

  8. Effects of Sc and Zr on mechanical property and microstructure of tungsten inert gas and friction stir welded aerospace high strength Al–Zn–Mg alloys

    Energy Technology Data Exchange (ETDEWEB)

    Deng, Ying, E-mail: csudengying@163.com [School of Metallurgy and Environment, Central South University, Hunan, Changsha 410083 (China); School of Materials Science and Engineering, Central South University, Hunan, Changsha 410083 (China); State Key Laboratory for Power Metallurgy, Central South University, Hunan, Changsha 410083 (China); Peng, Bing [School of Metallurgy and Environment, Central South University, Hunan, Changsha 410083 (China); Xu, Guofu, E-mail: csuxgf66@csu.edu.cn [School of Materials Science and Engineering, Central South University, Hunan, Changsha 410083 (China); State Key Laboratory for Power Metallurgy, Central South University, Hunan, Changsha 410083 (China); Pan, Qinglin; Yin, Zhimin; Ye, Rui [School of Materials Science and Engineering, Central South University, Hunan, Changsha 410083 (China); Wang, Yingjun; Lu, Liying [Northeast Light Alloy Co. Ltd., Hei Longjiang, Harbin 150060 (China)

    2015-07-15

    New aerospace high strength Al–Zn–Mg and Al–Zn–Mg–0.25Sc–0.10Zr (wt%) alloys were welded by tungsten inert gas (TIG) process using a new Al–6.0Mg–0.25Sc–0.10Zr (wt%) filler material, and friction stir welding (FSW) process, respectively. Mechanical property and microstructure of the welded joints were investigated comparatively by tensile tests and microscopy methods. The results show that Sc and Zr can improve the yield strength and ultimate tensile strength of Al–Zn–Mg alloy by 59 MPa (23.3%) and 16 MPa (4.0%) in TIG welded joints, and by 77 MPa (23.8%) and 54 MPa (11.9%) in FSW welded joints, respectively. The ultimate tensile strength and elongation of new Al–Zn–Mg–Sc–Zr alloy FSW welded joint are 506±4 MPa and 6.34±0.2%, respectively, showing superior post welded performance. Mechanical property of welded joint is mainly controlled by its “weakest microstructural zone”. TIG welded Al–Zn–Mg and Al–Zn–Mg–Sc–Zr alloys reinforced with weld bead both failed at fusion boundaries. Secondary Al{sub 3}Sc{sub x}Zr{sub 1−x} particles originally present in parent alloy coarsen during TIG welding process, but they can restrain the grain growth and recrystallization here, thus improving welding performance. For two FSW welded joints, fracture occurred in weld nugget zone. Secondary Al{sub 3}Sc{sub x}Zr{sub 1−x} nano-particles almost can keep unchangeable size (20–40 nm) across the entire FSW welded joint, and thus provide effective Orowan strengthening, grain boundary strengthening and substructure strengthening to strengthen FSW joints. The positive effect from Sc and Zr additions into base metals can be better preserved by FSW process than by TIG welding process.

  9. Effect of solid-solution temperature on the microstructure of Fe-Ni based high strength low thermal expansion (HSLTE) alloy

    Institute of Scientific and Technical Information of China (English)

    Yifan Tu; Jin Xu; Jianfu Zhang; Boping Zhang; Dongliang Zhao

    2007-01-01

    The influence of solid-solution temperature on the dissolution of carbide precipitates,the average grain size and the microhardness of the austenite matrix in an Fe-Ni based high strength low thermal expansion (HSLTE) alloy was investigated to obtain the proper temperature range of the solid-solution process.The XRD analysis,microstructure observations,and the theoretical calculations showed that the Mo-rich M2C-type precipitates in the Fe-Ni based HSLTE alloy dissolve completely at about 1100 ℃.The average grain size of the studied alloys increases from 14 to 46 μm in the temperature range of 1050 to 1200 ℃.The microhardness of the matrix decreases first for the sake of solid-solution treatment,but then increases later with increasing solution temperature because of the solution strengthening effect.

  10. Tensile bond strength of resin-modified glass-ionomer cement to microabraded and silica-coated or tin-plated high noble ceramic alloy.

    Science.gov (United States)

    Swartz, J M; Davis, R D; Overton, J D

    2000-12-01

    The purpose of this study was to evaluate the influence of alloy surface microabrasion, silica coating, or microabrasion plus tin plating on the tensile bond strengths between a resin-modified glass-ionomer luting cement and a high-noble alloy. Bond strength between the microabraded alloy specimens and conventional glass-ionomer cement or resin cement were included for comparison. One hundred twenty uniform size, disk-shaped specimens were cast in a noble metal alloy and divided into 6 groups (n = 10 pairs/group). The metal surfaces of the specimens in each group were treated and cemented as follows. Group 1: No surface treatment (as cast, control), cemented with a resin-modified glass-ionomer cement. Group 2: Microabrasion with 50-microm aluminum oxide particles, resin-modified glass-ionomer cement. Group 3: A laboratory microabrasion and silica coating system, resin-modified glass-ionomer cement. Group 4: Microabrasion and tin-plating, resin-modified glass-ionomer cement. Group 5: Microabrasion only, conventional glass-ionomer cement. Group 6: Microabrasion and tin-plating, conventional resin cement. The uniaxial tensile bond strength for each specimen pair was determined using an Instron Universal Testing Machine (Instron Corp, Canton, MA). Results were analyzed using a one-way analysis of variance (alpha = 0.05) and a Tukey post-hoc analysis. Mean bond strength: Group 1: 3.6 (+/- 1.5) MPa. Group 2: 4.2 (+/-0.5) MPa. Group 3: 6.7 (+/- 0.9) MPa. Group 4: 10.6 (+/- 1.8) MPa. Group 5: 1.1 (+/- 0.4) MPa. Group 6: 14.6 (+/- 2.3) MPa. Group 6 was significantly stronger than Group 4. The bond strength of specimens cemented with the resin-modified glass-ionomer cement using microabrasion and tin-plating (Group 4) was significantly stronger than all other groups except the resin cement with microabrasion and tin-plating (Group 6). Microabraded and tin-plated alloy specimens luted with the resin-modified glass-ionomer cement resulted in the greatest mean tensile strengths

  11. Effect of different stages of tensile deformation on micromagnetic parameters in high-strength, low-alloy steel

    Energy Technology Data Exchange (ETDEWEB)

    Vaidyanathan, S.; Moorthy, V.; Kalyanasundaram, P.; Jayakumar, T.; Raj, B. [Indira Gandhi Centre for Atomic Research, Kalpakkam (India). Metallurgy and Materials Group

    1999-08-01

    The influence of tensile deformation on the magnetic Barkhausen emissions (MBE) and hysteresis loop has been studied in a high-strength, low-alloy steel (HSLA) and its weldment. The magnetic measurements were made both in loaded and unloaded conditions for different stress levels. The root-mean-square (RMS) voltage of the MBE has been used for analysis. This study shows that the preyield and postyield deformation can be identified from the change in the MBE profile. The initial elastic deformation showed a linear increase in the MBE level in the loaded condition, and the MBE level remained constant in the unloaded condition. The microplastic yielding, well below the macroyield stress, significantly reduces the MBE, indicating the operation of grain-boundary dislocation sources below the macroyield stress. This is indicated by the slow increase in the MBE level in the loaded condition and the decrease in the MBE level in the unloaded condition. The macroyielding resulted in a significant increase in the MBE level in the loaded condition and, more clearly, in the unloaded condition. The increase in the MBE level during macroyielding has been attributed to the grain rotation phenomenon, in order to maintain the boundary integrity between adjacent grains, which would preferentially align the magnetic domains along the stress direction. This study shows that MBE during tensile deformation can be classified into four stages: (1) perfectly elastic, (2) microplastic yielding, (3) macroyielding, and (4) progressive plastic deformation. A multimagnetic parameter approach, combining the hysteresis loop and MBE, has been suggested to evaluate the residual stresses.

  12. The effect of plasma nitriding and post oxidation on fretting wear behaviour of a high strength alloy steel

    Science.gov (United States)

    Prakash, N. Arun; Bennett, C. J.

    2017-05-01

    The fretting wear performance of the non-nitrided, nitrided and nitrided-post oxidized high strength alloy steel, W460 were investigated in the gross slip regime at ambient condition. Fretting wear tests were performed with an applied normal load of 250 and 650 N at a displacement amplitude of 100 μm using a cylinder-on-flat configuration. X-ray analysis (XRD) revealed the formation of the iron-nitrided Fe3N and Fe4N during plasma nitriding and iron oxide phases of hematite (Fe2O3) and magnetite (Fe3O4) during post-oxidation of the cylindrical steel samples. The steady state tangential force coefficient decreases when the nitrided and post-oxidized samples were fretted against the non-nitrided steel material when compared to the non-nitrided steel contact pair. The steady state tangential force coefficient decreased with an increase in applied normal load across all of the fretting conditions. The total dissipated energy and the total wear volume increased with an increase in applied normal load with total wear volume of the non-nitrided vs nitrided and non-nitrided vs nitrided post-oxidized sample pairs, showing a reduction in the wear volume of approximately 50% compared to the non-nitrided vs non-nitrided combination under the fretting conditions examined. The worn surface morphology of the fretted samples examined using a scanning electron microscope showed the presence of loose wear debris in the wear track, fragmented wear debris, delamination cracks, delamination with large discontinuities, plate-like wear debris, oxide patches and formation of large cavities.

  13. A β-type TiNbZr alloy with low modulus and high strength for biomedical applications

    OpenAIRE

    Qingkun Meng; Shun Guo; Qing Liu; Liang Hu; Xinqing Zhao

    2014-01-01

    The effect of thermo-mechanical treatment on the mechanical properties of a novel β-type Ti–36Nb–5Zr (wt%) alloy has been investigated. The solution treated alloy consists of β and α″ phases and exhibits a two-stage yielding with a low yield stress (around 100 MPa). After cold rolling at a reduction of 87.5% and subsequent annealing treatment at 698 K for 25 min, a fine microstructure with nanosized α precipitates distributed in small β grains as well as high density of dislocations was obtai...

  14. Hydrogen adsorption and diffusion, and subcritical-crack growth in high-strength steels and nickel base alloys

    Science.gov (United States)

    Wei, R. P.; Klier, K.; Simmons, G. W.

    1974-01-01

    Coordinated studies of the kinetics of crack growth and of hydrogen adsorption and diffusion were initiated to develop information that is needed for a clearer determination of the rate controlling process and possible mechanism for hydrogen enhanced crack growth, and for estimating behavior over a range of temperatures and pressures. Inconel 718 alloy and 18Ni(200) maraging steel were selected for these studies. 18Ni(250) maraging steel, 316 stainless steel, and iron single crystal of (111) orientation were also included in the chemistry studies. Crack growth data on 18Ni(250) maraging steel from another program are included for comparison. No sustained-load crack growth was observed for the Inconel 718 alloy in gaseous hydrogen. Gaseous hydrogen assisted crack growth in the 18Ni maraging steels were characterized by K-independent (Stage 2) extension over a wide range of hydrogen pressures (86 to 2000 torr or 12 kN/m2 to 266 kN/m2) and test temperatures (-60 C to +100 C). The higher strength 18Ni(250) maraging steel was more susceptible than the lower strength 200 grade. A transition temperature was observed, above which crack growth rates became diminishingly small.

  15. Increasing strength, ductility and impact toughness of ultrafine-grained 6063 aluminium alloy by combining ECAP and a high-temperature short-time aging

    Science.gov (United States)

    Meyer, L. W.; Schönherr, R.; Hockauf, M.

    2010-07-01

    Since fully-dense ultrafine or nanocrystalline bulk materials can be processed, there has been an increasing scientific interest in several plastic deformation (SPD) procedures, particularly in the last decade. Especially the equal-channel angular pressing (ECAP) has widely been investigated due to its ability of producing billets sufficiently large for industrial applications in functional or structural components. The significant strength increase based on grain refinement is typically accompanied by a significant decrease in ductility and toughness. Within this work, a new methodology was applied for combining ECAP with a subsequent high-temperature short-time aging for the 6063 aluminium alloy. An increase in strength, ductility as well as impact toughness regarding its coarse grained counterparts was reached. More precisely, ultimate tensile strength, elongation to failure and impact toughness were increased by 46%, 21% and 40% respectively. This was observed after only one run of ECAP at room temperature in a solid-solution treated condition and an aging at 170° C for 18 minutes. The regular aging time for maximum strength at 170° C is around 6 hours. Longer exposure times lead to recrystallisation and, as for regular aging, it leads to overaging, both causing a decrease of properties. The work demonstrates a strategy for an efficient processing of commercial Al-Mg-Si alloys with outstanding mechanical properties.

  16. Increasing strength, ductility and impact toughness of ultrafine-grained 6063 aluminium alloy by combining ECAP and a high-temperature short-time aging

    Energy Technology Data Exchange (ETDEWEB)

    Meyer, L W; Schoenherr, R; Hockauf, M, E-mail: robert.schoenherr@mb.tu-chemnitz.d [Chemnitz University of Technology, Materials and Impact Engineering, D-09107 Chemnitz (Germany)

    2010-07-01

    Since fully-dense ultrafine or nanocrystalline bulk materials can be processed, there has been an increasing scientific interest in several plastic deformation (SPD) procedures, particularly in the last decade. Especially the equal-channel angular pressing (ECAP) has widely been investigated due to its ability of producing billets sufficiently large for industrial applications in functional or structural components. The significant strength increase based on grain refinement is typically accompanied by a significant decrease in ductility and toughness. Within this work, a new methodology was applied for combining ECAP with a subsequent high-temperature short-time aging for the 6063 aluminium alloy. An increase in strength, ductility as well as impact toughness regarding its coarse grained counterparts was reached. More precisely, ultimate tensile strength, elongation to failure and impact toughness were increased by 46%, 21% and 40% respectively. This was observed after only one run of ECAP at room temperature in a solid-solution treated condition and an aging at 170{sup 0} C for 18 minutes. The regular aging time for maximum strength at 170{sup 0} C is around 6 hours. Longer exposure times lead to recrystallisation and, as for regular aging, it leads to overaging, both causing a decrease of properties. The work demonstrates a strategy for an efficient processing of commercial Al-Mg-Si alloys with outstanding mechanical properties.

  17. Nanostructural hierarchy increases the strength of aluminium alloys.

    Science.gov (United States)

    Liddicoat, Peter V; Liao, Xiao-Zhou; Zhao, Yonghao; Zhu, Yuntian; Murashkin, Maxim Y; Lavernia, Enrique J; Valiev, Ruslan Z; Ringer, Simon P

    2010-09-07

    Increasing the strength of metallic alloys while maintaining formability is an interesting challenge for enabling new generations of lightweight structures and technologies. In this paper, we engineer aluminium alloys to contain a hierarchy of nanostructures and possess mechanical properties that expand known performance boundaries-an aerospace-grade 7075 alloy exhibits a yield strength and uniform elongation approaching 1 GPa and 5%, respectively. The nanostructural architecture was observed using novel high-resolution microscopy techniques and comprises a solid solution, free of precipitation, featuring (i) a high density of dislocations, (ii) subnanometre intragranular solute clusters, (iii) two geometries of nanometre-scale intergranular solute structures and (iv) grain sizes tens of nanometres in diameter. Our results demonstrate that this novel architecture offers a design pathway towards a new generation of super-strong materials with new regimes of property-performance space.

  18. Effect of low-frequency electromagnetic field on the as-cast microstructure of a new super high strength aluminum alloy by horizontal continuous casting

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    The super high strength aluminum alloy ingots with 100 mm in diameter were cast by the process of low-frequency electromagnetic horizontal continuous casting (LFEHC) and the effect of electromagnetic field on the as-cast microstructure was studied. Results show that microstructure of the sample prepared by the LFEHC process was greatly refined. Microstructures at the border and the center of the ingots were fine, uniform and rosette-shaped.Electromagnetic frequency plays a key role in microstructure refining. Fine and uniform microstructures can be obtained with optimal electromagnetic frequency. In this experiment, under a frequency of 30 Hz the microstructure was the finest and the most uniform.

  19. Impact of choice of stabilized hysteresis loop on the end result of investigation of high-strength low-alloy (HSLA steel on low cycle fatigue

    Directory of Open Access Journals (Sweden)

    S. Bulatović

    2014-10-01

    Full Text Available High strength low-alloy steel under low cycle fatigue at a certain level of strain controlled achieve stabilized condition. During the fatigue loading stabilized hysteresis loop is determined, which typical cycle of stabilization is calculated as half number of cycles to failure. Stabilized hysteresis loop is a representative of all hysteresis and it’s used to determine all of the parameters for the assessment of low cycle fatigue. This paper shows comparison of complete strain-life curves of low cycle fatigue for two chosen stabilized hysteresis loop cycles of base metal HSLA steel marked as Nionikral 70.

  20. Cadmium Alternatives for High-Strength Steel

    Science.gov (United States)

    2011-09-22

    191 19b. TELEPHONE NUMBER (include area code) 301 -342-8101 iii Table of Contents Note that original JTP section numbers are preceded by...specified. The focus of this JTP is on high-strength structural alloy steels used for various applications. Alloy AISI 4130 was used for adhesion and...NaCl) solution under constant amplitude loading to determine fatigue life using hourglass specimens prepared from high strength AISI 4340 steel. The

  1. 7000系高强铝合金的发展及其在飞机上的应用%Development and Application of 7000 High Strength Aluminum Alloys on Airplane

    Institute of Scientific and Technical Information of China (English)

    姬浩

    2015-01-01

    This paper presented a comprehensive review on research development in 7000 high strength aluminum alloy. The application of plane aluminum alloys was enumerated. Several existing problems in present home-made high strength aluminum alloys were pointed out, and the suggestions in the selection of high strength aluminum alloy for principal parts of airplane were presented.%阐述了7000系高强度铝合金的国内外发展现状,列举了高强度铝合金在国外飞机上的应用情况,指出了目前国内飞机用高强铝合金材料存在的问题,并对高强铝合金在未来飞机机体的选用提出了建议,供设计人员参考使用。

  2. [Corrosion resistance and bond strength of dental alloys].

    Science.gov (United States)

    Schwickerath, H

    1990-07-01

    Investigated Ni-alloys, which showed extensive solubility of Ni particles in corrosion bathes due to DIN 13927, also revealed pronounced lost of bond strength to ceramic veneers when immersed into corrosion bathes of equal constitution. Noble metal alloys with a gold concentration more than 50 percent, however, showed no such large lost of bond strength. Pd alloys showed a lost of bond strength which increased with their Ga concentration. Co alloys revealed a behavior similar to the Ni alloys but with no obvious correlation between solubility and lost of bond strength.

  3. Alloys developed for high temperature applications

    Science.gov (United States)

    Basuki, Eddy Agus; Prajitno, Djoko Hadi; Muhammad, Fadhli

    2017-01-01

    Alloys used for high temperatures applications require combinations of mechanical strength, microstructural stability and corrosion/oxidation resistance. Nickel base superalloys have been traditionally the prime materials utilized for hot section components of aircraft turbine engines. Nevertheless, due to their limited melting temperatures, alloys based on intermetallic compounds, such as TiAl base alloys, have emerged as high temperature materials and intensively developed with the main aim to replace nickel based superalloys. For applications in steam power plants operated at lower temperatures, ferritic high temperature alloys still attract high attention, and therefore, development of these alloys is in progress. This paper highlights the important metallurgical parameters of high temperature alloys and describes few efforts in the development of Fe-Ni-Al based alloys containing B2-(Fe,Ni)Al precipitates, oxide dispersion strengthening (ODS) ferritic steels and titanium aluminide based alloys include important protection system of aluminide coatings.

  4. Bearing Casting Technology of High-strength Aluminum Alloy ZL205A%高强度铝合金ZL205A支座铸造技术

    Institute of Scientific and Technical Information of China (English)

    崔恩强; 王宝兵; 肖旅

    2012-01-01

      Smelting process and heat treatment of high-strength aluminum alloy ZL205A were investigated. According to the characteristics and quality of the support structure requirements, the practical casting process was developed and a bearing casting was poured. The results show that the performance and quality of the high-strength aluminum alloy ZL205A castings meet to the design requirements and it has basically the same reliability with forgings used in bearings, which can be a substitute to reduce the manufacturing cost of the structural parts and shorten the manufacturing cycle.%  对高强度铝合金ZL205A的熔炼工艺、热处理工艺进行了研究,并根据支座的结构特点和质量要求,制定了切实可行的铸造工艺方案,浇注了支座铸件。结果表明,ZL205A高强度铝合金铸件性能和质量满足设计指标要求,且可靠性与锻件基本相同,从而可代替锻件应用于支座,降低结构件制造成本,缩短制造周期。

  5. The influence of the corrosion product layer generated on the high strength low-alloy steels welded by underwater wet welding with stainless steel electrodes in seawater

    Science.gov (United States)

    Bai, Qiang; Zou, Yan; Kong, Xiangfeng; Gao, Yang; Dong, Sheng; Zhang, Wei

    2017-02-01

    The high strength low-alloy steels are welded by underwater wet welding with stainless steel electrodes. The micro-structural and electrochemical corrosion study of base metal (BM), weld zone (WZ) and heat affected zone (HAZ) are carried out to understand the influence of the corrosion product layer generated on the high strength low-alloy steels welded by underwater wet welding with stainless steel electrodes, methods used including, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and scanning electron microscope (SEM). The results indicate that the WZ acts as a cathode and there is no corrosion product on it throughout the immersion period in seawater. The HAZ and BM acts as anodes. The corrosion rates of the HAZ and BM change with the immersion time increasing. In the initial immersion period, the HAZ has the highest corrosion rate because it has a coarse tempered martensite structure and the BM exhibites a microstructure with very fine grains of ferrite and pearlite. After a period of immersion, the BM has the highest corrosion rate. The reason is that the corrosion product layer on the HAZ is dense and has a better protective property while that on the BM is loose and can not inhibit the diffusion of oxygen.

  6. Effect of aluminizing of Cr-containing ferritic alloys on the seal strength of a novel high-temperature solid oxide fuel cell sealing glass

    Energy Technology Data Exchange (ETDEWEB)

    Chou, Y. S.; Stevenson, Jeffry W.; Singh, Prabhakar

    2008-12-01

    A novel high-temperature alkaline-earth silicate sealing glass was developed for solid oxide fuel cell (SOFC) applications. The glass was used to join two metallic coupons of Cr-containing ferritic stainless steel for seal strength evaluation. In previous work, SrCrO4 was found to form along the glass/steel interface, which led to severe strength degradation. In the present study, aluminization of the steel surface was investigated as a remedy to minimize or prevent the strontium chromate formation. Three different processes for aluminization were evaluated with Crofer22APU stainless steel: pack cementation, vapor phase deposition, and aerosol spraying. It was found that pack cementation resulted in a rough surface with occasional cracks in the Al-diffused region. Vapor phase deposition yielded a smoother surface, but the resulting high Al content increased the coefficient of thermal expansion (CTE), resulting in failure of joined coupons. Aerosol spraying of an Al-containing salt resulted in formation of a thin aluminum oxide layer without any surface damage. The room temperature seal strength was evaluated in the as-fired state and in environmentally aged conditions. In contrast to earlier results with uncoated Crofer22APU, the aluminized samples showed no strength degradation even for samples aged in air. Interfacial and chemical compatibility was also investigated. The results showed aluminization to be a viable candidate approach to minimize undesirable chromate formation between alkaline earth silicate sealing glass and Cr-containing interconnect alloys for SOFC applications.

  7. New aluminium alloys with high lithium content

    Energy Technology Data Exchange (ETDEWEB)

    Schemme, K.; Velten, B.

    1989-06-01

    Since the early 80's there have been made great efforts to replace the high strength aluminium alloys for the aircraft and space industry by a new generation of aluminium-lithium alloys. The attractivity of this kind of alloys could be increased by a further reduction of their density, caused by an increasing lithium content (/ge/ 5 wt.% Li). Therefore binary high-lithium containing alloys with low density are produced and metallografically investigated. A survey of their strength and wear behavior is given by using tensile tests and pin abrasing tests. (orig.).

  8. High-strength bolt-forming of fine-grained aluminum alloy 6061 with a continuous hybrid process

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Ji Hun; Hwang, Sun Kwang [National Research Laboratory for Computer Aided Materials Processing, Department of Mechanical Engineering, KAIST, 291 Daehak-ro, Yuseong-gu, Daejeon 305-701 (Korea, Republic of); Im, Yong-Taek, E-mail: ytim@kaist.ac.kr [National Research Laboratory for Computer Aided Materials Processing, Department of Mechanical Engineering, KAIST, 291 Daehak-ro, Yuseong-gu, Daejeon 305-701 (Korea, Republic of); Son, Il-Heon; Bae, Chul Min [Wire Rod Research Group, Technical Research Laboratories, POSCO, 1 Goedong-dong, Nam-gu, Pohang, Gyeongbuk 790-785 (Korea, Republic of)

    2012-08-30

    Highlights: Black-Right-Pointing-Pointer Fine-grained AA6061-O was produced by a continuous hybrid process. Black-Right-Pointing-Pointer It consists of rolling, ECAP, and drawing. Black-Right-Pointing-Pointer High-strength bolt was manufactured with the fine-grained AA6061-O. Black-Right-Pointing-Pointer The UTS and micro-hardness of the bolt was increased by 50%. Black-Right-Pointing-Pointer The route C was better in making a uniform micro-hardness distribution in the bolt. - Abstract: It is well known that the development of a continuous manufacturing process to apply severe plastic deformation (SPD) is a major challenge for industrial usages to improve the mechanical properties of the material through grain refinement. In this study, fine-grained AA6061-O wire was manufactured by a two-pass hybrid process consisting of drawing, equal channel angular pressing and rolling in a continuous manner to investigate the effects of processing routes for two different routes, A and C, on the variation of ultimate tensile strength (UTS) and micro-hardness distribution. The UTS value (185 MPa) of the specimen processed by the two-pass hybrid process with route A was higher than that of 171 MPa obtained from the two-pass wire-drawing process and was equivalent to the level of 184 MPa processed by the three-pass wire-drawing process. The average micro-hardness value (Hv 58.0) obtained from the two-pass hybrid process through route C was the highest among all the cases. According to transmission electron microscopy, the original grain was subdivided and elongated owing to deformation during the processes. The specimen processed by the two-pass hybrid process through route C showed smaller deformation bands and had potentially higher angle grain boundaries compared to the specimen processed by the two-pass wire-drawing process. Finally, the high-strength bolt was manufactured using the fine-grained AA6061-O wire prepared by the continuous hybrid process to check its formability

  9. Effect of Cooling Rate on Phase Transformations in a High-Strength Low-Alloy Steel Studied from the Liquid Phase

    Science.gov (United States)

    Dorin, Thomas; Stanford, Nicole; Taylor, Adam; Hodgson, Peter

    2015-12-01

    The phase transformation and precipitation in a high-strength low-alloy steel have been studied over a large range of cooling rates, and a continuous cooling transformation (CCT) diagram has been produced. These experiments are unique because the measurements were made from samples cooled directly from the melt, rather than in homogenized and re-heated billets. The purpose of this experimental design was to examine conditions pertinent to direct strip casting. At the highest cooling rates which simulate strip casting, the microstructure was fully bainitic with small regions of pearlite. At lower cooling rates, the fraction of polygonal ferrite increased and the pearlite regions became larger. The CCT diagram and the microstructural analysis showed that the precipitation of NbC is suppressed at high cooling rates, and is likely to be incomplete at intermediate cooling rates.

  10. 高强镁合金的纳米金属改性研究∗%Nano metal modification research of high strength magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    郑菲; 项俊锋

    2015-01-01

    In order to improve the high mechanical properties of automobile magnesium alloys,as-cast magnesi-um alloy specimens have been prepared by adding 1.5% nano titanium into Mg-3Gd-2Zn-0.5Zr magnesium al-loy,of which the mechanical properties,damping properties and wear resistance analyses,and OM,SEM, XRD analysis,have carried on,respectively.The analysis results showed that the nano titanium addition can improve the alloy mechanical properties,and significantly improve the mechanical properties,damping perform-ance and wear resistance properties of the alloy,of which damping performance under the strain amplitude of 6×10 -5 ,20×10 -5 ,40 × 10 -5 increased by 54%,77% and 81%,respectively;the wear volume and friction factor at 250 ℃ decreased by 68% and 1 1% respectively.This provides further guidance and reference for nano modified studies of high strength magnesium alloy.%为提高高强镁合金的力学性能,在 Mg-3Gd-2Zn-0.5Zr 镁合金中添加了1.5%纳米 Ti,对制备出的铸态镁合金试样进行了 OM、SEM、XRD 分析,并进行了力学性能、阻尼性能和耐磨损性能的测试与分析.结果表明,纳米金属钛的添加,显著提高了合金的力学性能、阻尼性能和耐磨损性能,使合金在6×10-5,20×10-5,40×10-5应变振幅下的阻尼性能分别提高54%,77%和81%;250℃磨损体积和摩擦因数分别减小68%,11%.借此为高强镁合金的纳米改性研究提供进一步指导与借鉴.

  11. Temperature field in the hot-top during casting a new super-high strength Al-Zn-Mg-Cu alloy by low frequency electromagnetic process

    Directory of Open Access Journals (Sweden)

    Yubo ZUO

    2005-08-01

    Full Text Available The billets of a new super-high strength Al-Zn-Mg-Cu alloy in 200 mm diameter were produced by the processed of low frequency electromagnetic casting (LFEC and conventional direct chill(DCcasting, respectively. The effects of low frequency electromagnetic field on temperature field of the melt in the hot-top were investigated by temperature thermocouples into the casting during the processes. The results show that during LFEC process the temperature field in the melt applying the hot-top is very uniform, which is helpful to reduce the difference of thermal gradients between the surface and the center, and then to reduce the thermal stress and to eliminate casting crack.

  12. Temperature field in the hot-top during casting a new super-high strength Al-Zn-Mg-Cu alloy by low frequency electromagnetic process

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    The billets of a new super-high strength Al-Zn-Mg-Cu alloy in 200mm diameter were produced by the processes of low frequency electromagnetic casting (LFEC) and conventional direct chill (DC) casting, respectively. The effects of low frequency electromagnetic field on temperature field of the melt in the hot-top were investigated by temperature measurement method. Temperature curves were measured from the surface to the center of the billets by locating type K thermocouples into the casting during the processes. The results show that during LFEC process the temperature field in the melt applying the hot-top is very uniform, which is helpful to reduce the difference of thermal gradients between the surface and the center, and then to reduce the thermal stress and to eliminate casting crack.

  13. Mechanisms and modeling of cleavage fracture in simulated heat-affected zone microstructures of a high-strength low alloy steel

    Science.gov (United States)

    Lambert-Perlade, A.; Sturel, T.; Gourgues, A. F.; Besson, J.; Pineau, A.

    2004-03-01

    The effect of the welding cycle on the fracture toughness properties of high-strength low alloy (HSLA) steels is examined by means of thermal simulation of heat-affected zone (HAZ) microstructures. Tensile tests on notched bars and fracture toughness tests at various temperatures are performed together with fracture surface observations and cross-sectional analyses. The influence of martensite-austenite (M-A) constituents and of “crystallographic” bainite packets on cleavage fracture micromechanisms is, thus, evidenced as a function of temperature. Three weakest-link probabilistic models (the “Master-curve” (MC) approach, the Beremin model, and a “double-barrier” (DB) model) are applied to account for the ductile-to-brittle transition (DBT) fracture toughness curve. Some analogy, but also differences, are found between the MC approach and the Beremin model. The DB model, having nonfitted, physically based scatter parameters, is applied to the martensite-containing HAZ microstructures and gives promising results.

  14. Effect of aluminizing of Cr-containing ferritic alloys on the seal strength of a novel high-temperature solid oxide fuel cell sealing glass

    Energy Technology Data Exchange (ETDEWEB)

    Chou, Yeong-Shyung; Stevenson, Jeffry W.; Singh, Prabhakar [K2-44, Energy Materials Department, Pacific Northwest National Laboratory, P.O. Box 999, Richland, WA 99354 (United States)

    2008-12-01

    A novel high-temperature alkaline earth silicate sealing glass was developed for solid oxide fuel cell (SOFC) applications. The glass was used to join two metallic coupons of Cr-containing ferritic stainless steel for seal strength evaluation. In previous work, SrCrO{sub 4} was found to form along the glass/steel interface, which led to severe strength degradation. In the present study, aluminization of the steel surface was investigated as a remedy to minimize or prevent the strontium chromate formation. Three different processes for aluminization were evaluated with Crofer22APU stainless steel: pack cementation, vapor-phase deposition, and aerosol spraying. It was found that pack cementation resulted in a rough surface with occasional cracks in the Al-diffused region. Vapor-phase deposition yielded a smoother surface, but the resulting high Al content increased the coefficient of thermal expansion (CTE), resulting in the failure of joined coupons. Aerosol spraying of an Al-containing salt resulted in the formation of a thin aluminum oxide layer without any surface damage. The room temperature seal strength was evaluated in the as-fired state and in environmentally aged conditions. In contrast to earlier results with uncoated Crofer22APU, the aluminized samples showed no strength degradation even for samples aged in air. Interfacial and chemical compatibility was also investigated. The results showed aluminization to be a viable candidate approach to minimize undesirable chromate formation between alkaline earth silicate sealing glass and Cr-containing interconnect alloys for SOFC applications. (author)

  15. Relationship Between Solidification Microstructure and Hot Cracking Susceptibility for Continuous Casting of Low-Carbon and High-Strength Low-Alloyed Steels: A Phase-Field Study

    Science.gov (United States)

    Böttger, B.; Apel, M.; Santillana, B.; Eskin, D. G.

    2013-08-01

    Hot cracking is one of the major defects in continuous casting of steels, frequently limiting the productivity. To understand the factors leading to this defect, microstructure formation is simulated for a low-carbon and two high-strength low-alloyed steels. 2D simulation of the initial stage of solidification is performed in a moving slice of the slab using proprietary multiphase-field software and taking into account all elements which are expected to have a relevant effect on the mechanical properties and structure formation during solidification. To account for the correct thermodynamic and kinetic properties of the multicomponent alloy grades, the simulation software is online coupled to commercial thermodynamic and mobility databases. A moving-frame boundary condition allows traveling through the entire solidification history starting from the slab surface, and tracking the morphology changes during growth of the shell. From the simulation results, significant microstructure differences between the steel grades are quantitatively evaluated and correlated with their hot cracking behavior according to the Rappaz-Drezet-Gremaud (RDG) hot cracking criterion. The possible role of the microalloying elements in hot cracking, in particular of traces of Ti, is analyzed. With the assumption that TiN precipitates trigger coalescence of the primary dendrites, quantitative evaluation of the critical strain rates leads to a full agreement with the observed hot cracking behavior.

  16. Aluminum/steel wire composite plates exhibit high tensile strength

    Science.gov (United States)

    1966-01-01

    Composite plate of fine steel wires imbedded in an aluminum alloy matrix results in a lightweight material with high tensile strength. Plates have been prepared having the strength of titanium with only 85 percent of its density.

  17. HIGH STRENGTH CONTROL RODS FOR NEUTRONIC REACTORS

    Science.gov (United States)

    Lustman, B.; Losco, E.F.; Cohen, I.

    1961-07-11

    Nuclear reactor control rods comprised of highly compressed and sintered finely divided metal alloy panticles and fine metal oxide panticles substantially uniformly distributed theretbrough are described. The metal alloy consists essentially of silver, indium, cadmium, tin, and aluminum, the amount of each being present in centain percentages by weight. The oxide particles are metal oxides of the metal alloy composition, the amount of oxygen being present in certain percentages by weight and all the oxygen present being substantially in the form of metal oxide. This control rod is characterized by its high strength and resistance to creep at elevated temperatures.

  18. Fatigue-induced damage of high-strength steels

    Science.gov (United States)

    Shetulov, D. I.; Myl'nikov, V. V.

    2014-03-01

    The issues on the estimation of the surface damage of the products produced from high-strength alloys are considered. Mathematical relationships for a numerical calculation of the surface damage are given. The peculiarities of the evaluation of the surface damage are investigated, as applied to high-strength alloys.

  19. Effect of B and Cr on elastic strength and crystal structure of Ni{sub 3}Al alloys under high pressure

    Energy Technology Data Exchange (ETDEWEB)

    Raju, S.V., E-mail: sraju@fiu.edu [CeSMEC, Dept. of Mechanical Engr., Florida International University, Miami, FL 33172 (United States); Oni, A.A. [Department of Materials Science and Engr., North Carolina State University, Raleigh, NC 27695 (United States); Godwal, B.K. [Department of Earth and Planetary Sciences, University of California, Berkeley, CA 94720 (United States); Yan, J. [Advanced Light Source, Lawrence Berkeley National Laboratory, Berkeley, CA 94730 (United States); Earth and Planetary Sciences Department, University of California, Santa Cruz, CA 95064 (United States); Drozd, V. [CeSMEC, Dept. of Mechanical Engr., Florida International University, Miami, FL 33172 (United States); Srinivasan, S. [Department of Materials Science and Engg., Iowa State University, Iowa, IA (United States); LeBeau, J.M. [Department of Materials Science and Engr., North Carolina State University, Raleigh, NC 27695 (United States); Rajan, K. [Department of Materials Science and Engg., Iowa State University, Iowa, IA (United States); Saxena, S.K. [CeSMEC, Dept. of Mechanical Engr., Florida International University, Miami, FL 33172 (United States)

    2015-01-15

    Highlights: • Ni{sub 3}Al, Ni{sub 3}Al:B and Ni-Al-Cr alloys were prepared by Bridgman-Stockburger technique. • Crystal structures confirmed by XRD and Electron microscopy studies. • Bulk modulus from XRD studies under pressure and Young’s modulus from nano-indentation were determined. • Combining the above results enabled shear modulus and Poisson’s ratio. • K/G ratio suggests that Ni{sub 3}Al doped with B (500 ppm) has the highest hardness with ductility. - Abstract: Samples of Ni{sub 3}Al, Ni{sub 3}Al:B and Ni–Al–Cr super alloys were prepared by directional solidification method and their effect of alloying with ternary elements on the mechanical properties was investigated. In-situ X-ray diffraction studies were carried out on undoped Ni{sub 3}Al, Ni{sub 3}Al:B with boron 500 ppm and Ni–Al–Cr with 7.5 at.% of chromium super alloys at high pressure using diamond anvil cell. The results indicate that micro-alloying with B forms γ′-phase (L1{sub 2} structure), similar to the pure Ni {sub 3}Al, while Ni–Al–Cr alloy consists of γ′ precipitates in a matrix of γ-phase (Ni-FCC structure). The crystal structure of all three alloys was stable up to 20 GPa. Micro alloying with boron increases bulk modulus of Ni{sub 3}Al by 8% whereas alloying with chromium has the opposite effect decreasing the modulus by 11% when compared to undoped alloy. Further, the elastic modulus and hardness of Ni{sub 3}Al, Ni{sub 3}Al:B and Ni–Al–Cr alloys were determined using the nano-indentation technique, in combination with compressibility data which enabled the estimation of shear modulus and Poisson’s ratio of these alloys.

  20. Structure–mechanical property relationship in a high strength low carbon alloy steel processed by two-step intercritical annealing and intercritical tempering

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, W.H. [School of Materials Science and Engineering, University of Science and Technology, Beijing (China); Laboratory for Excellence in Advanced Steel Research, Center for Structural and Functional Materials, Institute for Material Research and Innovation, University of Louisiana at Lafayette, P.O. Box 44130, Lafayette, LA 70503 (United States); Wang, X.L. [School of Materials Science and Engineering, University of Science and Technology, Beijing (China); Venkatsurya, P.K.C. [Laboratory for Excellence in Advanced Steel Research, Center for Structural and Functional Materials, Institute for Material Research and Innovation, University of Louisiana at Lafayette, P.O. Box 44130, Lafayette, LA 70503 (United States); Guo, H. [School of Materials Science and Engineering, University of Science and Technology, Beijing (China); Shang, C.J., E-mail: cjshang@ustb.edu.cn [School of Materials Science and Engineering, University of Science and Technology, Beijing (China); Misra, R.D.K. [Laboratory for Excellence in Advanced Steel Research, Center for Structural and Functional Materials, Institute for Material Research and Innovation, University of Louisiana at Lafayette, P.O. Box 44130, Lafayette, LA 70503 (United States)

    2014-06-01

    The influence of annealing and tempering temperature on the microstructure and mechanical properties was investigated in a low carbon alloy steel that was processed by a two-step intercritical annealing and intercritical tempering heat treatment. In general, the microstructure of the processed steel comprises intercritical lath-like ferrite, bainitic/martensitic lath and acicular-type retained austenite. The lower intercritical annealing temperature resulted in lower fraction of intercritical ferrite with finer grain size and consequently higher strength. On the other hand, the intercritical tempering temperature significantly influenced retained austenite content and precipitation. High fraction of retained austenite was obtained at a temperature slightly above Ac{sub 1} temperature and retained austenite content decreased with increase in tempering temperature. This behavior is attributed to the competition between the enrichment of Mn and Ni and the fraction of reversed austenite. Fine niobium carbide precipitates of size ∼2–6 nm and copper precipitates of size range ∼10–30 nm were obtained. The optimal intercritical annealing and tempering temperatures to obtain the product of tensile strength and elongation % of ∼30 GPa% were 780 °C and 660 °C, respectively and the volume fraction of retained austenite was ∼29%.

  1. 高强高导铜银合金的研究现状及发展趋势%Researching Prospect and Developing Tendency on High-strength and High-conductivity Copper-Silver Alloys

    Institute of Scientific and Technical Information of China (English)

    沈月; 付作鑫; 张国全; 孔健稳; 张吉明; 刘满门; 胡洁琼; 王松; 谢明

    2012-01-01

    Cu-Ag合金作为先进的导体材料,广泛应用于微电子、交通、航空航天及机械制造等工业领域.回顾了近年来高强高导Cu-Ag合金的主要研究进展.针对Cu-Ag合金的导电性和力学性能,主要从合金设计中的Ag成分设计、微合金化和加工工艺中的制备方法、热处理及变形处理等方面进行评述.分析了Cu-Ag合金的成分设计原则,比较了上述几种加工工艺的特点,并提出大塑性变形将会是一种非常有前景的制备高强高导Cu-Ag合金及其它合金的加工工艺.最后指出了现阶段研究中存在的问题及未来发展的趋势.%As an advanced conductive material. Cu-Ag alloy has been widely used in some fields, such as microelectronics, transportation, aerospace and machinery manufacturing industries. The essay mainly focuses on the research progress of high-strength and high-conductivity Cu-Ag alloy. Based on current researches on conductivity and mechanical property of Cu-Ag alloy, how to deal with Ag content in alloy design,micro-alloying,preparation method, heat treatment and the deformation process art reviewed. The choice of Ag content in alloy design is analyzed and the features of the above process are compared It is proposed that severe plastic deforaiation will be a very promising processing technology to prepare high-strength and high-conductivity Cu Ag alloys and other alloys. Finally, existing problems in recent research and future developing tendency are pointed out

  2. The Role of Vanadium Carbide Traps in Reducing the Hydrogen Embrittlement Susceptibility of High Strength Alloy Steels.

    Science.gov (United States)

    1998-08-01

    A723 steel was not sufficient to induce any appreciable embrittlement. 7.0 4.0 HY80 X 0.0i-r 50 4340 r—,—,—|—i—i—i—r—t—i—i—i—i—I—i—’—’—> l...carbide, V4C3) was identified in the A723 steel by x- ray diffraction. V4C3 traps effectively reduced the hydrogen concentrations at the crack ...ALLOY STEELS G. L. SPENCER D. J. DUQUETTE AUGUST 1998 US ARMY ARMAMENT RESEARCH, DEVELOPMENT AND ENGINEERING CENTER CLOSE COMBAT ARMAMENTS CENTER

  3. Stress corrosion cracking susceptibility of a high strength Mg-7%Gd-5%Y-1%Nd-0.5%Zr alloy

    Directory of Open Access Journals (Sweden)

    S.D. Wang

    2014-12-01

    Full Text Available Through performing the tensile tests with different strain rates in 3.5 wt.% NaCl solution, the stress corrosion cracking (SCC behavior and the effect of strain rate on the SCC susceptibility of an extruded Mg-7%Gd-5%Y-1%Nd-0.5%Zr (EW75 alloy have been investigated. Results demonstrate that the alloy is susceptible to SCC when the strain rate is lower than 5 × 10−6 s−1. At the strain rate of 1 × 10−6 s−1, the SCC susceptibility index (ISCC is 0.96 and the elongation-to-failure (εf is only 0.11%. Fractography indicates that the brittle quasi-cleavage feature is very obvious and become more pronounced with decreasing the strain rate. Further analysis confirms that the cracking mode is predominantly transgranular, but the partial intergranular cracking at some localized area can also occur. Meanwhile, it seems that the crack propagation path is unrelated to the existing phase particles.

  4. A new insight into high-strength Ti62Nb12.2Fe13.6Co6.4Al5.8 alloys with bimodal microstructure fabricated by semi-solid sintering.

    Science.gov (United States)

    Liu, L H; Yang, C; Kang, L M; Qu, S G; Li, X Q; Zhang, W W; Chen, W P; Li, Y Y; Li, P J; Zhang, L C

    2016-03-31

    It is well known that semi-solid forming could only obtain coarse-grained microstructure in a few alloy systems with a low melting point, such as aluminum and magnesium alloys. This work presents that semi-solid forming could also produce novel bimodal microstructure composed of nanostructured matrix and micro-sized (CoFe)Ti2 twins in a titanium alloy, Ti62Nb12.2Fe13.6Co6.4Al5.8. The semi-solid sintering induced by eutectic transformation to form a bimodal microstructure in Ti62Nb12.2Fe13.6Co6.4Al5.8 alloy is a fundamentally different approach from other known methods. The fabricated alloy exhibits high yield strength of 1790 MPa and plastic strain of 15.5%. The novel idea provides a new insight into obtaining nano-grain or bimodal microstructure in alloy systems with high melting point by semi-solid forming and into fabricating high-performance metallic alloys in structural applications.

  5. Damage Tolerant Design Handbook. A Compilation of Fracture and Crack- Growth Data for High-Strength Alloys. Volume 4

    Science.gov (United States)

    1983-12-01

    rIJfrd rd LLJ 0 n I lM ~ m ~m m r)Mm ul M n C) tm M1,N , , Il rl N t, P N rN N N 1l- 1 z 0 Z Z 1, I . N. A N) 3 v1 0 td ly I 0Mn a), M 00-ra N r-i...v- 0uA w . w ! I zI ) l0 r I P, 1 0 0 0 t 0 1 0 0 -w i a. - 0 - -0 0 0-. 0 0 in0 I A C d ~C C rd rd I M td 444 rd 4 4 0 0 0000 0 00 NW C) C, M) U rd...ORIENTATION:T-L CRACK LENGTH (A0): YIELD STRENGTH: K iscc: ULT. STRENGTH: REFERENCES:85543 77 K max (MPA Vmh K max (MPA V/’m 4 10 40 104 10 40 100

  6. Comparison of shear bond strengths of two resin luting systems for a base and a high noble metal alloy bonded to enamel.

    Science.gov (United States)

    Dixon, D L; Breeding, L C; Hughie, M L; Brown, J S

    1994-11-01

    Researchers are investigating the use of noble metals for the fabrication of resin-bonded prostheses because of concerns about health hazards of nickel and beryllium in base metal alloys. Tin-plating has been advocated to improve the bond of resin luting agents to noble metal alloys. Some manufacturers have suggested that tin-plating is unnecessary to bond noble metal alloys to etched enamel with their products. In this study, Rexillium base metal and Olympia noble metal alloy specimens were bonded to extracted human teeth with the use of two resin luting agents (F21 and Panavia OP). One third of the noble metal specimens were tin-plated, one third were oxidized, and one third were oxidized and sandblasted. Each of the bonded specimens were thermocycled and subjected to a shear force until bond failure. The base metal specimens bonded with Panavia OP luting agent exhibited the greatest mean shear bond strengths. The tin-plating surface treatment significantly increased the mean shear bond strengths of Olympia noble metal specimens.

  7. Recent Development in Strengthening Techniques of High Strength and High Conductive Copper Alloys%高强高导铜合金强化技术研究进展

    Institute of Scientific and Technical Information of China (English)

    张蓓; 张治国; 李卫

    2012-01-01

    Copper and its alloys are extensively applied in various industries. However, with the development of modern industry, the copper alloys with high-strength and high-conductivity prepared by traditional strengthening technologies have lost the ability to fulfill the combination property requirement. The recent progress on enhancing techniques of high-strength and high-conductive copper alloys is reviewed, with the emphasis on the substrate strengthening and surface strengthening technologies. A various technologies, such as spray deposition, pulsed elec-trodeposition of new copper alloy forming technology and the laser cladding, surface spaying, ion implantation and pack cementation of surface modification technology, are introduced, and the trends of surface modification technologies is commented.%铜及铜合金在众多领域得到了广泛应用,然而随着现代工业技术的发展,传统强化方法得到的高强高导铜合金已不能完全满足对其综合性能的需求.从基体强化和表面改性两个方面综述了国内外高强高导铜合金强化技术的最新研究进展.主要介绍了喷射成型法、脉冲电沉积法等新型铜合金成型工艺技术和激光束表面熔覆、喷涂涂覆、离子注入技术及粉末包埋渗等表面改性技术,并展望了铜合金表面改性技术的发展趋势.

  8. 瞬态热冲击环境下超硬铝合金7A04的力学性能%MECHANICAL PROPERTIES OF SUPER-HIGH STRENGTH Al ALLOY 7A04 AT TRANSIENT HEATING

    Institute of Scientific and Technical Information of China (English)

    吴大方; 潘兵; 王岳武; 赵寿根; 杨洪源; 黄良

    2011-01-01

    使用瞬态气动热实验模拟系统对超硬铝合金7A04在不同瞬态高温热冲击条件下的力学性能进行了气动热模拟和热载联合实验研究,得到7A04在热、力学环境共同作用下的高温强度极限和承载时间等重要表征参数.实验结果表明:超硬铝合金7A04在短时热冲击环境下的强度极限比航空材料手册中长时间恒温下测量的强度极限有明显提高,这为航空航天材料和结构在短时高速热冲击环境下承载能力的提升和结构优化设计提供了可靠依据.%Super-hard aluminum alloy 7A04 (Al-Zn-Mg-Cu), whose ultimate strength is higher than that of duralumin, belongs to a class of aluminum alloys with highest ultimate strength tested at room temperature. As it can be utilized as structural material of various heating components such as rocket liquid storage tank and missile wing, super-hard aluminum alloy 7A04 has been widely used in the field of aerospace engineering. However, the ultimate strength and other token mechanical parame ters of aluminum alloy 7A04 at transient high-temperature heating environment are still unclear to us, as these key mechanical parameters are lacking in existing strength design handbook. Experimental characterization of these critical parameters of aluminum alloy 7A04 is undoubtedly meaningful to the reliability estimation, life prediction and security design of the high-speed flight vehicle. In this paper, by combining transient aerodynamic heating simulation system and material testing machine, the high-temperature ultimate strength, loading time and other mechanical properties of super-hard aluminum alloy 7A04 under different transient heating temperature and loading conditions were inves tigated Experimental results revealed that the ultimate strength and loading capability of aluminum alloy 7A04 subjected to transient thermal heating were much higher than those tested in a long-time stable high-temperature environment. The

  9. Production of small diameter high-temperature-strength refractory metal wires

    Science.gov (United States)

    Petrasek, D. W.; Signorelli, R. A.; King, G. W.

    1973-01-01

    Special thermomechanical techniques (schedules) have been developed to produce small diameter wire from three refractory metal alloys: colombian base alloy, tantalum base alloy, and tungsten base alloy. High strengths of these wires indicate their potential for contributing increased strength to metallic composites.

  10. Application Prospects of High Strength Low-alloyed Steels to Sheet Metal of Air-conditioner%低合金高强度钢在空调钣金件中的应用前景

    Institute of Scientific and Technical Information of China (English)

    龙江; 蒋子琪

    2014-01-01

    本文主要介绍了低合金高强度钢的特点,从实际的加工性、防腐性和成本方面进行分析,并以某款家用空调器电机支架为例使用屈服强度在350MPa级的低合金高强度钢进行试验验证,结果表明低合金高强度钢在空调的钣金件加工中有较高的可行性和较好的应用前景%In the paper, The characteristics of high strength low-alloyed steels are mainly introduced.The actu-al machinability, corrosion resistance and cost are analyzed and the experimental verification have been taken by a certain motor support of high strength low-alloyed steels with yield strength of 350MPa level, it indicated that the high strength low-alloyed steels have higher feasibilities and more application prospects in sheet metal of air-conditioner.

  11. Development of high strength high toughness third generation advanced high strength steels

    Science.gov (United States)

    Martis, Codrick John

    Third generation advanced high strength steels (AHSS's) are emerging as very important engineering materials for structural applications. These steels have high specific strength and thus will contribute significantly to weight reduction in automotive and other structural component. In this investigation two such low carbon low alloy steels (LCLA) with high silicon content (1.6-2wt %) has been developed. These two steel alloys were subjected to single step and two step austempering in the temperature range of 260-399°C to obtain desired microstructures and mechanical properties. Austempering heat treatment was carried out for 2 hours in a molten salt bath. The microstructures were characterized by X-ray diffraction, scanning electron microscopy, transmission electron microscopy and optical metallography. Quantitative analysis was carried out by image analysis technique. The effect of austempering temperature on the mechanical properties of these two alloys was examined. The influence of microstructures on the mechanical properties of alloys was also studied. Austempering heat treatment resulted in fine carbide free bainitic ferrite and high carbon austenite microstructure in the samples austempered above Ms temperature, whereas tempered martensite and austenite microstructure was obtained in samples austempered below Ms temperature. Yield strength, tensile strength and fracture toughness were found to increase as the austempering temperature decreases, whereas ductility increases as the austempering temperature increases. Tensile strength in the range of 1276MPa -1658 MPa and the fracture toughness in the range of 80-141MPa√m were obtained in these two steels. Volume fractions of different phases present and their lath sizes are related to the mechanical properties. Austempered samples consisting of mixed microstructure of bainitic ferrite and tempered martensite phases resulted in the exceptional combination of strength and toughness.

  12. High-temperature alloys for high-power thermionic systems

    Energy Technology Data Exchange (ETDEWEB)

    Shin, Kwang S.; Jacobson, D.L.; D' cruz, L.; Luo, Anhua; Chen, Bor-Ling.

    1990-08-01

    The need for structural materials with useful strength above 1600 k has stimulated interest in refractory-metal alloys. Tungsten possesses an extreme high modulus of elasticity as well as the highest melting temperature among metals, and hence is being considered as one of the most promising candidate materials for high temperature structural applications such as space nuclear power systems. This report is divided into three chapters covering the following: (1) the processing of tungsten base alloys; (2) the tensile properties of tungsten base alloys; and (3) creep behavior of tungsten base alloys. Separate abstracts were prepared for each chapter. (SC)

  13. Effect of Repeated Firings of Porcelain on Bond Strength of Two Base Metal Alloys

    Directory of Open Access Journals (Sweden)

    Gerami Panah F

    2001-05-01

    Full Text Available The formation of oxides on the surface of the metal are proven to contribute to the formation of strong bonding. However, The base metal alloys are expected to exhibit more oxidation than high gold alloys, increase in oxide layer thickness due to repeated firing in them can reduce the bond strength. The aim of this study was to compare the effect of repeated porcelain firing on the bond strength of two base metal alloys (Minalux and Verabond II. Sixteen metal plates (20x5x0.5 from each alloy were cast and prepared according to the manufacturers' instruction. Porcelain with uniform thickness (Imm was applied on the middle one third of metal plates. After this stage, each alloy group divided to three subgroups. Group I was fired for the second time to form the final glaze, group II and III were fired two and four more times respectively. Specimens were subjected to 3-point flexural test in a digital tritest machine. Results showed no significant differences between bond strength of two alloys. Also results showed repeated firing had no significant effect on bond strength. Due to these findings, this study support similarity of two alloys (Minalux and Verabond II in their bond strength with porcelain.

  14. Shear Bond Strength of a Resin Cement to Different Alloys Subjected to Various Surface Treatments

    Directory of Open Access Journals (Sweden)

    Fariba Ezoji

    2016-08-01

    Full Text Available Objectives: Micromechanical retention of resin cements to alloys is an important factor affecting the longevity of metal base restorations. This study aimed to compare the bond strength and etching pattern of a newly introduced experimental etchant gel namely Nano Met Etch with those of conventional surface treatment techniques for nickel-chrome (Ni-Cr and high noble alloys. Materials and Methods: A total of 120 discs (8×10×15 mm were cast with Ni-Cr (n=20, high noble BegoStar (n=50 and gold coin alloys (n=50. Their Surfaces were ground with abrasive papers. Ni-Cr specimens received sandblasting and etching. High noble alloy specimens (begoStar and gold coin received sandblasting, sandblasting-alloy primer, etching, etch-alloy primer and alloy primer alone. Cylindrical specimens of Panavia were bonded to surfaces using Tygon tubes. Specimens were subjected to micro-shear bond strength testing after storing at 37°C for 24 hours.Results: In gold coin group, the highest bond strength was achieved after sandblasting (25.82±1.37MPa, P<0.001 and etching+alloy primer (26.60 ± 5.47 MPa, P<0.01. The lowest bond strength belonged to sandblasting+alloy primer (17.79±2.96MPa, P<0.01. In BegoStar group, the highest bond strength was obtained in the sandblasted group (38.40±3.29MPa, P<0.001 while the lowest bond strength was detected in the sandblast+ alloy primer group (15.38±2.92MPa, P<0.001. For the Ni-Cr alloy, bond strength in the etched group (20.79±2.01MPa was higher than that in the sandblasted group (18.25±1.82MPa (P<0.01.Conclusions: For the Ni-Cr alloy, etching was more efficient than sandblasting but for the high noble alloys, higher Au content increased the efficacy of etching.

  15. Fatigue strength of MAR-M509 alloy with structure refined by rapid crystallization

    Directory of Open Access Journals (Sweden)

    M. Mróz

    2010-07-01

    Full Text Available This study presents test results of high-cycle (N>2⋅107 fatigue bending strength of MAR-M-509 cobalt alloy samples, as cast and aftersurface refining with a concentrated stream of heat. Tests were conducted on samples of MAR-M59 alloy casts, obtained using the lostwax method. Cast structure refining was performed with the GTAW method in argon atmosphere, using the current I = 200 A andelectrical arc scanning velocity vs = 250 mm/min. The effect of rapid crystallization occurring after the fusion process is refinement of the MAR-M509 alloy cast microstructure and significant improvement in bending fatigue strength.

  16. Effect of solutes in binary columbium /Nb/ alloys on creep strength

    Science.gov (United States)

    Klein, M. J.; Metcalfe, A. G.

    1973-01-01

    The effect of seven different solutes in binary columbium (Nb) alloys on creep strength was determined from 1400 to 3400 F for solute concentrations to 20 at.%, using a new method of creep-strength measurement. The technique permits rapid determination of approximate creep strength over a large temperature span. All of the elements were found to increase the creep strength of columbium except tantalum. This element did not strengthen columbium until the concentration exceeded 10 at.%. Hafnium, zirconium, and vanadium strengthed columbium most at low temperatures and concentrations, whereas tungsten, molybdenum, and rhenium contributed more to creep strength at high temperatures and concentrations.

  17. Retention of ductility in high-strength steels

    Science.gov (United States)

    Parker, E. R.; Zackay, V. F.

    1969-01-01

    To produce high strength alloy steel with retention of ductility, include tempering, cooling and subsequent tempering. Five parameters for optimum results are pretempering temperature, amount of strain, strain rate, temperature during strain, and retempering temperature.

  18. Microstructure, mechanical and corrosion behavior of high strength AA7075 aluminium alloy friction stir welds – Effect of post weld heat treatment

    Directory of Open Access Journals (Sweden)

    P. Vijaya Kumar

    2015-12-01

    It was observed that the hardness and strength of weld were observed to be comparatively high in peak aged (T6 condition but the welds showed poor corrosion resistance. The resistance to pitting corrosion was improved and the mechanical properties were maintained by RRA treatment. The resistance to pitting corrosion was improved in RRA condition with the minimum loss of weld strength.

  19. Effects of Mn and Cu on the Mechanical Properties of a High Strength Low Alloy NiCrMoV Steel

    Institute of Scientific and Technical Information of China (English)

    A.Abdollah-zadeh; M. Belbasy

    2005-01-01

    The present study focuses on the effects of Mn and Cu on the mechanical properties, in particular, strength and toughness of a low alloy steel containing Ni, Cr, Mo and V. Specimens with different amounts of Mn (0.23%~0.85%)and Cu (0.15%~0.45%) were cast and forged, and then austenitized at 870℃ for 1 h, followed by oil quenching. All specimens were tempered at 650℃ for 1 h. The results show that as the amounts of Mn and Cu increase respectively from 0.35% to 0.85% and from 0.15% to 0.45%, the yield and tensile strength increase. The highest impact energies were observed in the specimen with 0.35% Mn and in the specimen with 0.25% Cu. The impact energy decreases with increasing the Mn and Cu from 0.35% to 0.85% and from 0.25% to 0.45%, respectively. Furthermore, the variation of Mn and Cu does not cause a considerable change in the tempered martensite microstructure. The optimum strength and toughness is observed in 0.35% Mn containing steel and in the 0.25% Cu containing steel.

  20. High-entropy alloy: challenges and prospects

    Directory of Open Access Journals (Sweden)

    Y.F. Ye

    2016-07-01

    Full Text Available High-entropy alloys (HEAs are presently of great research interest in materials science and engineering. Unlike conventional alloys, which contain one and rarely two base elements, HEAs comprise multiple principal elements, with the possible number of HEA compositions extending considerably more than conventional alloys. With the advent of HEAs, fundamental issues that challenge the proposed theories, models, and methods for conventional alloys also emerge. Here, we provide a critical review of the recent studies aiming to address the fundamental issues related to phase formation in HEAs. In addition, novel properties of HEAs are also discussed, such as their excellent specific strength, superior mechanical performance at high temperatures, exceptional ductility and fracture toughness at cryogenic temperatures, superparamagnetism, and superconductivity. Due to their considerable structural and functional potential as well as richness of design, HEAs are promising candidates for new applications, which warrants further studies.

  1. Experimental determination of TRIP-parameter K for mild- and high-strength low-alloy steels and a super martensitic filler material.

    Science.gov (United States)

    Neubert, Sebastian; Pittner, Andreas; Rethmeier, Michael

    2016-01-01

    A combined experimental numerical approach is applied to determine the transformation induced plasticity (TRIP)-parameter K for different strength low-alloy steels of grade S355J2+N and S960QL as well as the super martensitic filler CN13-4-IG containing 13 wt% chromium and 4 wt% nickel. The thermo-physical analyses were conducted using a Gleeble (®) 3500 facility. The thermal histories of the specimens to be tested were extracted from corresponding simulations of a real gas metal arc weldment. In contrast to common TRIP-experiments which are based on complex specimens a simple flat specimen was utilized together with an engineering evaluation method. The evaluation method was validated with literature values for the TRIP-parameter. It could be shown that the proposed approach enables a correct description of the TRIP behavior.

  2. Multicomponent and High Entropy Alloys

    Directory of Open Access Journals (Sweden)

    Brian Cantor

    2014-08-01

    Full Text Available This paper describes some underlying principles of multicomponent and high entropy alloys, and gives some examples of these materials. Different types of multicomponent alloy and different methods of accessing multicomponent phase space are discussed. The alloys were manufactured by conventional and high speed solidification techniques, and their macroscopic, microscopic and nanoscale structures were studied by optical, X-ray and electron microscope methods. They exhibit a variety of amorphous, quasicrystalline, dendritic and eutectic structures.

  3. High Strength Discontinuously Reinforced Aluminum For Rocket Applications

    Science.gov (United States)

    Pandey, A. B.; Shah, S. R.; Shadoan, M.

    2003-01-01

    This study presents results on the development of a new aluminum alloy with very high strength and ductility. Five compositions of Al-Mg-Sc-Gd-Zr alloy were selected for this purpose. These alloys were also reinforced with 15 volume percent silicon-carbide and boron-carbide particles to produce Discontinuously Reinforced Aluminum (DRA) materials. Matrix alloys and DRA were processed using a powder metallurgy process. The helium gas atomization produced very fine powder with cellular-dentritic microstructure. The microstructure of matrix alloys showed fine Al3Sc based precipitate which provides significant strengthening in these alloys. DRA showed uniform distribution of reinforcement in aluminum matrix. DRA materials were tested at -320 F, 75 F in air and 7S F in gaseous hydrogen environments and matrix alloys were tested at 75 F in air. DRA showed high strengths in the range of 89-111 ksi (614-697 MPa) depending on alloy compositions and test environments. Matrix alloys had a good combination of strength, 84-89 ksi (579-621 MPa) and ductility, 4.5-6.5%. The properties of these materials can further be improved by proper control of processing parameters.

  4. The Effect of Laves Phase (Fe,Al)2Zr on the High-Temperature Strength of Carbon-Alloyed Fe3Al Aluminide

    Science.gov (United States)

    Kratochvíl, Petr; Vodičková, Věra; Král, Robert; Švec, Martin

    2016-03-01

    The effects of carbon on the phase structure and on the yield stress σ 0.2 in the temperature range from 873 K to 1073 K (600 °C to 800 °C) of the Fe3Al type aluminides alloyed by Zr are analyzed. Four alloys with Zr and C in ranging from 1.0 to 5.0 at. pct of additives were used. The appearing of either Laves phase (Fe,Al)2Zr and/or carbides depend on the difference in concentrations, c Zr - c C. This parameter ( c Zr - c C) has been selected instead of the concentration ratio c Zr/ c C used in previous works since it exhibits a significantly better correlation with the Laves phase concentration which influences the high-temperature yield stress, σ 0.2, of the tested alloys. The presence of Laves phase or eutectic (matrix—Laves phase), respectively, enhances the value of the yield stress σ 0.2. The amount of Laves phase is decreased by the presence of C due to the affinity of carbon to Zr.

  5. First-principle Calculations of Mechanical Properties of Al2Cu, Al2CuMg and MgZn2 Intermetallics in High Strength Aluminum Alloys

    Directory of Open Access Journals (Sweden)

    LIAO Fei

    2016-12-01

    Full Text Available Structural stabilities, mechanical properties and electronic structures of Al2Cu, Al2CuMg and MgZn2 intermetallics in Al-Zn-Mg-Cu aluminum alloys were determined from the first-principle calculations by VASP based on the density functional theory. The results show that the cohesive energy (Ecoh decreases in the order MgZn2 > Al2CuMg > Al2Cu, whereas the formation enthalpy (ΔH decreases in the order MgZn2 > Al2Cu > Al2CuMg. Al2Cu can act as a strengthening phase for its ductile and high Young's modulus. The Al2CuMg phase exhibits elastic anisotropy and may act as a crack initiation point. MgZn2 has good plasticity and low melting point, which is the main strengthening phase in the Al-Zn-Mg-Cu aluminum alloys. Metallic bonding mode coexists with a fractional ionic interaction in Al2Cu, Al2CuMg and MgZn2, and that improves the structural stability. In order to improve the alloys' performance further, the generation of MgZn2 phase should be promoted by increasing Zn content while Mg and Cu contents are decreased properly.

  6. High-temperature Titanium Alloys

    Directory of Open Access Journals (Sweden)

    A.K. Gogia

    2005-04-01

    Full Text Available The development of high-temperature titanium alloys has contributed significantly to the spectacular progress in thrust-to-weight ratio of the aero gas turbines. This paper presents anoverview on the development of high-temperature titanium alloys used in aero engines and potential futuristic materials based on titanium aluminides and composites. The role of alloychemistry, processing, and microstructure, in determining the mechanical properties of titanium alloys is discussed. While phase equilibria and microstructural stability consideration haverestricted the use of conventional titanium alloys up to about 600 "C, alloys based on TiPl (or,, E,AINb (0, TiAl (y, and titaniumltitanium aluminides-based composites offer a possibility ofquantum jump in the temperature capability of titanium alloys.

  7. Evaluation of flexural bond strength of porcelain to used nickel-chromium alloy in various percentages

    Directory of Open Access Journals (Sweden)

    VNV Madhav

    2012-01-01

    Fresh nickel-chromium alloy shows the greatest porcelain adherence.There is no significant change in bond strength of ceramic to alloy with up to 75% of used nickel-chromium alloy.At least 25%- of new alloy should be added when recycled nickel-chromium alloy is being used for metal ceramic restorations.

  8. High conductivity Be-Cu alloys for fusion reactors

    Energy Technology Data Exchange (ETDEWEB)

    Lilley, E.A. [NGK Metals Corp., Reading, PA (United States); Adachi, Takao; Ishibashi, Yoshiki [NGK Insulators, Ltd., Aichi-ken (Japan)

    1995-09-01

    The optimum material has not yet been identified. This will result in heat from plasma to the first wall and divertor. That is, because of cracks and melting by thermal power and shock. Today, it is considered to be some kinds of copper, alloys, however, for using, it must have high conductivity. And it is also needed another property, for example, high strength and so on. We have developed some new beryllium copper alloys with high conductivity, high strength, and high endurance. Therefore, we are introducing these new alloys as suitable materials for the heat sink in fusion reactors.

  9. The metallurgy of high temperature alloys

    Science.gov (United States)

    Tien, J. K.; Purushothaman, S.

    1976-01-01

    Nickel-base, cobalt-base, and high nickel and chromium iron-base alloys are dissected, and their microstructural and chemical components are assessed with respect to the various functions expected of high temperature structural materials. These functions include the maintenance of mechanical integrity over the strain-rate spectrum from creep resistance through fatigue crack growth resistance, and such alloy stability expectations as microstructural coarsening resistance, phase instability resistance and oxidation and corrosion resistance. Special attention will be given to the perennial conflict and trade-off between strength, ductility and corrosion and oxidation resistance. The newest developments in the constitution of high temperature alloys will also be discussed, including aspects relating to materials conservation.

  10. Strip Casting of High Performance Structural Alloys

    Institute of Scientific and Technical Information of China (English)

    S S Park; J G Lee; Nack J Kim

    2004-01-01

    There exists a great need for the development of high performance alloys due to increasing demands for energy conservation and environmental protection. Application of strip casting shows a strong potential for the improvement of properties of existing alloys and also for the development of novel alloy systems with superior properties. The present paper reviews our Center's activities in the development of high performance alloys by strip casting. Examples include (1) Al alloys, (2) wrought Mg alloys, and (3) bulk metallic glass (BMG) alloys.

  11. Optimizing friction stir welding parameters to maximize tensile strength of AA2219 aluminum alloy joints

    Science.gov (United States)

    Babu, S.; Elangovan, K.; Balasubramanian, V.; Balasubramanian, M.

    2009-04-01

    AA2219 aluminium alloy (Al-Cu-Mn alloy) has gathered wide acceptance in the fabrication of lightweight structures requiring a high strength-to-weight ratio and good corrosion resistance. In contrast to the fusion welding processes that are routinely used for joining structural aluminium alloys, the friction stir welding (FSW) process is an emerging solid state joining process in which the material that is being welded does not melt and recast. This process uses a non-consumable tool to generate frictional heat in the abutting surfaces. The welding parameters such as tool rotational speed, welding speed, axial force etc., and the tool pin profile play a major role in determining the joint strength. An attempt has been made here to develop a mathematical model to predict the tensile strength of friction stir welded AA2219 aluminium alloy by incorporating FSW process parameters. A central composite design with four factors and five levels has been used to minimize the number of experimental conditions. The response surface method (RSM) has been used to develop the model. The developed mathematical model has been optimized using the Hooke and Jeeves search technique to maximize the tensile strength of the friction stir welded AA2219 aluminium alloy joints.

  12. Cast Aluminum Alloy for High Temperature Applications

    Science.gov (United States)

    Lee, Jonathan A.

    2003-01-01

    Originally developed by NASA as high performance piston alloys to meet U.S. automotive legislation requiring low exhaust emission, the novel NASA alloys now offer dramatic increase in tensile strength for many other applications at elevated temperatures from 450 F (232 C) to about 750 F (400 C). It is an ideal low cost material for cast automotive components such as pistons, cylinder heads, cylinder liners, connecting rods, turbo chargers, impellers, actuators, brake calipers and rotors. It can be very economically produced from conventional permanent mold, sand casting or investment casting, with silicon content ranging from 6% to 18%. At high silicon levels, the alloy exhibits excellent dimensional stability, surface hardness and wear resistant properties.

  13. FATIGUE STRENGTH OF HIGH-STRENGTH STEEL,

    Science.gov (United States)

    coldhardened by deforming to 83%. It was found that it has low static notch sensitivity (lower than that of heat-treated steels), that static strength ...is raised appreciably by increased cold plastic deformation, and that its fatigue strength is raised substantially by mechanical polishing. (Author)

  14. Mechanically Alloyed High Entropy Composite

    Science.gov (United States)

    Popescu, G.; Adrian, M. M.; Csaki, I.; Popescu, C. A.; Mitrică, D.; Vasile, S.; Carcea, I.

    2016-08-01

    In the last years high entropy alloys have been investigated due to their high hardness, high temperature stability and unusual properties that make these alloys to have significant interest. In comparison with traditional alloys that are based on two or three major elements, this new generation alloys consists at least of 5 principal elements, with the concentration between 5 and 35 at.%. The present paper reports synthesis of high entropy alloys (HEA) and high entropy composites (HEC) synthesized by mechanical alloying (MA). The equiatomic AlCrFeNiMn matrix was used for creating the HEA matrix, starting from elemental powders and as reinforcing material for composites was used pure graphite. The mechanical alloying process was carried out at different duration, in a high energy planetary ball mill, under argon atmosphere. The elemental powders alloying began after '5 hours of milling and was complete after 40 hours. The mechanical alloyed matrix and composite was pressed and heat treated under argon protection. The elemental powers were investigated for physical - technological properties, and by X-ray diffraction and scanning electron microscopy. Phase pressing operation was realized with a hydraulic press and the applied pressure was progressive. The sintering process was carried out at 850°C for 2 h. The X-ray diffraction revealed that the MA process resulted in solid solutions formation and also revealed body- centred cubic (BCC) and face-centred cubic (FCC) structures with average grain size around 40 nm. In addition, nanoscale particles were highlighted by scanning electron microscopy, as well as the homogeneity of the chemical composition of the matrix and composite that was confirmed by EDX microanalysis. It was noted that HEA matrix and HEA composites were processed with a high degree of compaction and with a quite large capacity of mixed powder densification (around 70%).

  15. Effect of Welding Thermal Cycles on Microstructure and Mechanical Properties of Simulated Heat Affected Zone for a Weldox 1300 Ultra-High Strength Alloy Steel

    Directory of Open Access Journals (Sweden)

    Węglowski M. St.

    2016-03-01

    Full Text Available In the present study, the investigation of weldability of ultra-high strength steel has been presented. The thermal simulated samples were used to investigate the effect of welding cooling time t8/5 on microstructure and mechanical properties of heat affected zone (HAZ for a Weldox 1300 ultra-high strength steel. In the frame of these investigation the microstructure was studied by light and transmission electron microscopies. Mechanical properties of parent material were analysed by tensile, impact and hardness tests. In details the influence of cooling time in the range of 2,5 ÷ 300 sec. on hardness, impact toughness and microstructure of simulated HAZ was studied by using welding thermal simulation test. The microstructure of ultra-high strength steel is mainly composed of tempered martensite. The results show that the impact toughness and hardness decrease with increase of t8/5 under condition of a single thermal cycle in simulated HAZ. The increase of cooling time to 300 s causes that the microstructure consists of ferrite and bainite mixture. Lower hardness, for t8/5 ≥ 60 s indicated that low risk of cold cracking in HAZ for longer cooling time, exists.

  16. Fabrication of Biomedical Titanium Alloys with High Strength and Low Modulus by Means of Powder Metallurgy%粉末冶金法合成高强低模超细晶医用钛合金

    Institute of Scientific and Technical Information of China (English)

    李元元; 邹黎明; 杨超

    2012-01-01

    为探寻有效的高强低模医用钛合金制备方法,采用机械合金化方法制备了不同Fe含量的(Ti69.7Nb23.7Zr4.9Ta1.7)100-xFex非晶/纳米晶合金粉末,随后采用放电等离子烧结-非晶晶化法得到了高强低模的超细晶钛基复合材料.结果表明:(1)机械合金化过程中,Fe含量对合金的非晶形成能力影响显著,文中实验条件下,只有当x增大至10时才能形成全非晶相的非晶粉末;(2)Fe含量也明显影响合成的块体钛合金的力学性能,合成的不同Fe含量合金中,只有(Ti69.7Nb23.7Zr4.9Ta1.7)94 Fe6合金具有高强度和显著塑性,其压缩屈服强度为2425 MPa,断裂强度为2650 MPa,断裂应变为0.0691,平均弹性模量仅为52 GPa,接近第三代生物医用钛合金的最低值.将所合成的超细晶钛合金与常用的两种生物钛合金(Ti-6Al-4V和Ti-13Nb-13Zr)进行抗摩擦磨损性能对比,发现所合成的钛合金具有最佳的耐磨性.%In order to explore an effective method to fabricate biomedical Ti alloy with high strength and low modulus, amorphous/nanocrystallized (Ti69.7Nb23.7Zr4.9Ta1.7) 100_x.Fe;c alloy powders with different Fe contents were synthesized via mechanical alloying, and, subsequently, ultrafine-grained Ti-based composites with high strength and low modulus were fabricated via the spark plasma sintering-amorphous crystallization. The results show that, during the performed mechanical alloying, Fe content significantly affects the glass-forming ability of the alloy system, concretely, fully amorphous structure forms only when x reaches 10; and that Fe content also has an obvious effect on the mechanical properties of the bulk composites, only the bulk composite at a x value of 6 possesses high strength and distinct plasticity, with the corresponding compressive yield stress, fracture stress and fracture strain respectively being 2425 MPa, 2650 MPa and 0. 069 1, and with an average elastic modulus of 52 GPa that is close to the minimum

  17. Shear bond strength between titanium alloys and composite resin: sandblasting versus fluoride-gel treatment.

    Science.gov (United States)

    Lim, Bum-Soon; Heo, Seok-Mo; Lee, Yong-Keun; Kim, Cheol-We

    2003-01-15

    The aim of this study was to investigate the effect of fluoride gel treatment on the bond strength between titanium alloys and composite resin, and the effect of NaF solution on the bond strength of titanium alloys. Five titanium alloys and one Co-Cr-Mo alloy were tested. Surface of the alloys were treated with three different methods; SiC polishing paper (No. 2000), sandblasting (50-microm Al2O3), and commercially available acidulated phosphate fluoride gel (F-=1.23%, pH 3.0). After treatment, surfaces of alloy were analyzed by SEM/EDXA. A cylindrical gelatin capsule was filled with a light-curable composite resin. The composite resin capsule was placed on the alloy surface after the application of bonding agent, and the composite resin was light cured for 30 s in four different directions. Shear bond strength was measured with the use of an Instron. Fluoride gel did not affect the surface properties of Co-Cr-Mo alloy and Ni-Ti alloy, but other titanium alloys were strongly affected. Alloys treated with the fluoride gel showed similar bond strengths to the alloys treated with sandblasting. Shear bond strength did not show a significant difference (ptitanium alloys. To enhance the bond strength of composite resin to titanium alloys, fluoride-gel treatment may be used as an alternative technique to the sandblasting treatment.

  18. Modeling and experimental analysis of magnetostriction in high strength steels

    Directory of Open Access Journals (Sweden)

    Della Torre E.

    2013-01-01

    Full Text Available Previous studies on the magnetostriction in high strength steels have ignored the internal anisotropies due to previous material handling. Cold-rolling an iron alloy will stretch and distort the magnetic domains in the direction of rolling. These altered domain shapes impact the magnetic characteristics of the alloy; adding an additional preferred direction of magnetization to the easy or hard axes within the crystalline structure. This paper presents data taken on rods of a high strength steel that have been machined parallel to the rolling direction; as well as simulated results using a Preisach-type magnetostriction model. The model, whose formulation is based on the DOK magnetization-based model, aims specifically to simulate the Villari reversal phenomenon observed in the magnetostriction measurements of high strength steels and some Terfenol-D alloys.

  19. Friction Stir Spot Welding of Advanced High Strength Steels

    Energy Technology Data Exchange (ETDEWEB)

    Hovanski, Yuri; Grant, Glenn J.; Santella, M. L.

    2009-11-13

    Friction stir spot welding techniques were developed to successfully join several advanced high strength steels. Two distinct tool materials were evaluated to determine the effect of tool materials on the process parameters and joint properties. Welds were characterized primarily via lap shear, microhardness, and optical microscopy. Friction stir spot welds were compared to the resistance spot welds in similar strength alloys by using the AWS standard for resistance spot welding high strength steels. As further comparison, a primitive cost comparison between the two joining processes was developed, which included an evaluation of the future cost prospects of friction stir spot welding in advanced high strength steels.

  20. Alloy Design and Development of Cast Cr-W-V Ferritic Steels for Improved High-Temperature Strength for Power Generation Applications

    Energy Technology Data Exchange (ETDEWEB)

    Klueh, R L; Maziasz, P J; Vitek, J M; Evans, N D; Hashimoto, N

    2006-09-23

    Economic and environmental concerns demand that the power-generation industry seek increased efficiency for gas turbines. Higher efficiency requires higher operating temperatures, with the objective temperature for the hottest sections of new systems {approx} 593 C, and increasing to {approx} 650 C. Because of their good thermal properties, Cr-Mo-V cast ferritic steels are currently used for components such as rotors, casings, pipes, etc., but new steels are required for the new operating conditions. The Oak Ridge National Laboratory (ORNL) has developed new wrought Cr-W-V steels with 3-9% Cr, 2-3% W, 0.25% V (compositions are in wt.%), and minor amounts of additional elements. These steels have the strength and toughness required for turbine applications. Since cast alloys are expected to behave differently from wrought material, work was pursued to develop new cast steels based on the ORNL wrought compositions. Nine casting test blocks with 3, 9, and 11% Cr were obtained. Eight were Cr-W-V-Ta-type steels based on the ORNL wrought steels; the ninth was COST CB2, a 9Cr-Mo-Co-V-Nb cast steel, which was the most promising cast steel developed in a European alloy-development program. The COST CB2 was used as a control to which the new compositions were compared, and this also provided a comparison between Cr-W-V-Ta and Cr-Mo-V-Nb compositions. Heat treatment studies were carried out on the nine castings to determine normalizing-and-tempering treatments. Microstructures were characterized by both optical and transmission electron microscopy (TEM). Tensile, impact, and creep tests were conducted. Test results on the first nine cast steel compositions indicated that properties of the 9Cr-Mo-Co-V-Nb composition of COST CB2 were better than those of the 3Cr-, 9Cr-, and 11Cr-W-V-Ta steels. Analysis of the results of this first iteration using computational thermodynamics raised the question of the effectiveness in cast steels of the Cr-W-V-Ta combination versus the Cr

  1. Alloy Design and Development of Cast Cr-W-V Ferritic Steels for Improved High-Temperature Strength for Power Generation Applications

    Energy Technology Data Exchange (ETDEWEB)

    Klueh, R L; Maziasz, P J; Vitek, J M; Evans, N D; Hashimoto, N

    2006-09-23

    Economic and environmental concerns demand that the power-generation industry seek increased efficiency for gas turbines. Higher efficiency requires higher operating temperatures, with the objective temperature for the hottest sections of new systems {approx} 593 C, and increasing to {approx} 650 C. Because of their good thermal properties, Cr-Mo-V cast ferritic steels are currently used for components such as rotors, casings, pipes, etc., but new steels are required for the new operating conditions. The Oak Ridge National Laboratory (ORNL) has developed new wrought Cr-W-V steels with 3-9% Cr, 2-3% W, 0.25% V (compositions are in wt.%), and minor amounts of additional elements. These steels have the strength and toughness required for turbine applications. Since cast alloys are expected to behave differently from wrought material, work was pursued to develop new cast steels based on the ORNL wrought compositions. Nine casting test blocks with 3, 9, and 11% Cr were obtained. Eight were Cr-W-V-Ta-type steels based on the ORNL wrought steels; the ninth was COST CB2, a 9Cr-Mo-Co-V-Nb cast steel, which was the most promising cast steel developed in a European alloy-development program. The COST CB2 was used as a control to which the new compositions were compared, and this also provided a comparison between Cr-W-V-Ta and Cr-Mo-V-Nb compositions. Heat treatment studies were carried out on the nine castings to determine normalizing-and-tempering treatments. Microstructures were characterized by both optical and transmission electron microscopy (TEM). Tensile, impact, and creep tests were conducted. Test results on the first nine cast steel compositions indicated that properties of the 9Cr-Mo-Co-V-Nb composition of COST CB2 were better than those of the 3Cr-, 9Cr-, and 11Cr-W-V-Ta steels. Analysis of the results of this first iteration using computational thermodynamics raised the question of the effectiveness in cast steels of the Cr-W-V-Ta combination versus the Cr

  2. Variation of chemical composition of high strength low alloy steels with different groove sizes in multi-pass conventional and pulsed current gas metal arc weld depositions

    Directory of Open Access Journals (Sweden)

    K. Devakumaran

    2015-06-01

    Full Text Available 25 mm thick micro-alloyed HSLA steel plate is welded by multi-pass GMAW and P-GMAW processes using conventional V-groove and suitably designed narrow gap with 20 mm (NG-20 and 13 mm (NG-13 groove openings. The variation of weld metal chemistry in the multi pass GMA and P-GMA weld depositions are studied by spark emission spectroscopy. It is observed that the narrow groove GMA weld joint shows significant variation of weld metal chemistry compared to the conventional V-groove GMA weld joint since the dilution of base metal extends from the deposit adjacent to groove wall to weld center through dissolution by fusion and solid state diffusion. Further, it is noticed that a high rate of metal deposition along with high velocity of droplet transfer in P-GMAW process enhances the dilution of weld deposit and accordingly varies the chemical composition in multi-pass P-GMA weld deposit. Lower angle of attack to the groove wall surface along with low heat input in NG-13 weld groove minimizes the effect of dissolution by fusion and solid state diffusion from the deposit adjacent to groove wall to weld center. This results in more uniform properties of NG-13 P-GMA weld in comparison to those of NG-20 and CG welds.

  3. A Novel TiNi/AlSi Composite with High Strength and High Damping Capacity

    Institute of Scientific and Technical Information of China (English)

    Shuwei LIU; Xiuyan LI; Desheng YAN; Haichang JIANG; Lijian RONG

    2008-01-01

    A novel TiNi/AlSi composite with high compressive strength and high damping capacity was obtained by infiltrating Al-12%Si alloy into porous TiNi alloy.It had been found that the high compressive strength (440 MPa) of TiNi/AlSi composite is due to the increase of effective carrying area after infiltrating Al-12%Si alloy,while the high damping capacity is contributed to TiNi carcass,Al-12%Si filling material and micro-slipping at the interface.

  4. Development of environmentally friendly cast alloys and composites. High zinc Al-base cast alloys

    Directory of Open Access Journals (Sweden)

    W.K. Krajewski

    2010-01-01

    Full Text Available This work is devoted to grain refinement of the foundry Al-20 wt% Zn (AlZn20 alloy, aiming at improving ductility of the sand-cast alloy The melted alloy was inoculated using traditional AlTi5B1 (TiBAl and AlTi3C0.15 (TiCAl master alloys and newly introduced (Zn,Al-Ti3 one. The performed structural examinations showed out significant increasing of the grain population of the inoculated alloy and plas-ticity increase represented by elongation. The high damping properties of the initial alloy, measured using an ultrasonic Olympus Epoch XT device, are basicly preserved after inoculation. Also tensile strength preserves its good values, while elongation shows an increase – which are beneficials of the employed grain-refining process.

  5. Evaluation of a diffusion/trapping model for hydrogen ingress in high-strength alloys. Final technical report, November 1988-November 1990

    Energy Technology Data Exchange (ETDEWEB)

    Pound, B.G.

    1990-11-14

    The objective of this research was to obtain the hydrogen ingress and trapping characteristics for a range of microstructures and so identify the dominant type of irreversible trap in different alloys. A diffusion/trapping model was used in conjunction with a potentiostatic pulse technique to study the ingress of hydrogen in three precipitation-hardened alloys (Inconel 718, Incoloy 925, and 18Ni maraging steel), two work-hardened alloys (Inconel 625 and Hastelloy C-276), titanium (pure and grade 2), and copper-enriched AISI 4340 steel in 1 mol/L acetic acid-1 mol/L sodium acetate containing 15 ppm arsenic oxide. In all cases except pure titanium, the data were shown to fit the interface-control form of the model and values were determined for the irreversible trapping constants (k) and the flux of hydrogen into the alloys. The density of irreversible trap defects were calculated from k and generally found to be in close agreement with the concentration of a specific heterogeneity in each alloy. Moreover, the trapping constants for the alloys were found to be consistent with their relative susceptibilities to hydrogen embrittlement.

  6. Evaluation of a diffusion/trapping model for hydrogen ingress in high-strength alloys. Annual technical report Sep-Nov 91

    Energy Technology Data Exchange (ETDEWEB)

    Pound, B.G.

    1991-11-21

    A potentiostatic pulse technique was used to study the ingress of hydrogen in titanium (pure and grade 2) in an acetate buffer. Hydrogen ingress did not occur with pure titanium, indicating that the surface oxide is an effective barrier to hydrogen entry. In contrast, the data for Ti grade 2 were shown to fit a model for hydrogen diffusion and trapping, allowing values to be determined for the irreversible trapping constant (k) and the flux of hydrogen into the metal. Two values of k were obtained, depending on the level of hydrogen present in the metal. The density of irreversible traps calculated from k for low hydrogen levels suggests that the principal irreversible traps may be interstitial nitrogen, but grain boundaries are another possibility. The additional trapping constant obtained for high hydrogen levels is thought to be associated with hydride formation. The irreversible trapping constants for Ti grade 2 are consistent with its susceptibility to hydrogen embrittlement relative to that of other alloys. The results demonstrate that multiple irreversible traps can be distinguished by using the diffusion/trapping model.

  7. Study on FSW Process Parameters of High Strength Aluminum Alloy%高强铝合金的搅拌摩擦焊工艺参数研究

    Institute of Scientific and Technical Information of China (English)

    夏罗生

    2013-01-01

    采用搅拌摩擦焊方法对7022铝合金进行了焊接试验.试验结果表明:n/v值的大小体现了搅拌头旋转速度n与焊接速度v的匹配程度,反映了焊接单位长度焊缝所产生的热量多少和搅拌头的搅拌次数,直接反映其焊缝性能的优劣.当n/v=4时,二者的匹配程度最高,焊缝抗拉强度及屈服强度各自为母材的102.5%、99.10%,焊核区微观组织为形状均匀、粒度细小而致密的等轴再结晶晶粒,焊缝性能达到最佳状态;当n/v值在3~5变化时,其焊缝性能良好.%The friction-stir-welding of 7022 high-strength aluminum plate was completed. The experiment results show that the value of the nlv embodies the mixing head rotation speed and welding speed matching degree, which can reflect the welding unit length weld heat generated by the number and mixing head agitation frequency, directly reflect the performance of friction stir weld quality. When n/V=A, the matching degree is highest, the weld tensile strength and yield strength of the matrix metal is respectively 102.5%, 99.10%. The microstructure of welding nuclear zone is uniform shape, particle size in small and compact and shaft recrystallization grain, the weld seam performance can achieve the best condition; when nlv value is in 3-5, the weld seam performance is good.

  8. Corrosion damage evolution and residual strength of corroded aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    Youhong Zhang; Guozhi Lv; Hui Wang; Bomei Si; Yueliang Cheng

    2008-01-01

    The LY12CZ aluminum alloy specimens were eurroded under the conditions of different test temperatures and exposure durations. After corrosion exposure, fatigue tests were performed. Scanning electron microscopy and optical microscope analyses on corrosion damage were carried out. The definition of surface corrosion damage ratio was provided to describe the extent of surface corrosion damage. On the basis of the measured data sets of the corrosion damage ratio, the probabilistic model of corrosion damage evolution was built. The corrosion damage decreased the fatigue life by a factor of about 1.25 to 2.38 and the prediction method of residual strength of the corroded structure was presented.

  9. 新型钴铬合金与高金合金边缘适合性和金瓷结合强度的比较%Marginal fitness and metal-ceramic bonding strength of new CoCr alloy versus high gold alloy

    Institute of Scientific and Technical Information of China (English)

    梁锐英; 赵艳萍; 董伟

    2011-01-01

    背景:钴铬合金不含镍和铍等有害元素,且增加了钼和硅的含量,被认为适宜烤瓷使用,但关于其边缘适合性和金瓷结合性能等方面均未见相关报道.目的:比较高金合金和新型钴铬合金烤瓷冠边缘适合性和金瓷的结合强度.方法:金瓷冠预备体可卸代型24个,分为两组,一组为高金合金组,一组为新型钴铬合金组,分别制作金合金和新型钴铬合金基底烤瓷冠各12个,羧酸锌水门汀黏固.应用体式显微镜测量边缘浮出量,后将样本置于自制套管内,采用万能拉伸实验机测量崩瓷时的载荷力值.结果与结论:高金合金组唇侧边缘间隙、舌侧间隙均稍高于新型钴铬合金组,但差异均无显著性意义(P > 0.05),崩瓷时的载荷力值稍低于新型钴铬合金组,但差异无显著性意义(P > 0.05).说明从边缘适合性和金瓷结合角度来看,新型钴铬合金较适合烤瓷用.%BACKGROUND: CoCr alloy, which does not include Ni or Be but contains Mo and Si, is considered appropriate to make porcelain fused to metal crown. There is no report on its marginal fitness and metal-ceramic bonding strength.OBJECTIVE: To compare the marginal fitness and metal-ceramic bonding strength of metal-ceramic crowns with high gold alloy and new CoCr alloy.METHODS: A total of 24 removable die were divided into two groups: high gold alloy group and new CoCr alloy group to prepare into 12 metal-ceramic crowns, respectively. Crowns were cemented by zinc polycarboxylate cement. The marginal fit was investigated by microscope after cementation. And the specimens cemented were su bjected to Instron testing machine, which were placed into home-made pipes. The loads at fractu re were recorded.RESULTS AND CONCLUSION: The buccal and lingual marginal discrepancies of new CoCr alloy group were lower than high gold alloy group, but there was no statistical difference (P > 0.05). The metal-ceramic bonding strength of new CoCr alloy group was

  10. 7075高强度铝合金多级时效处理及微观组织分析%Analysis on Multistage Aging Treatment and Microstructure of 7075 High Strength Al Alloy

    Institute of Scientific and Technical Information of China (English)

    刘晓丽; 黄胜银; 卢松涛

    2013-01-01

    7075 series high strength aluminum alloy was taken as the research object,and the mechanical properties (strength,ductility and fracture ductility) and microstructure were compared.The heat-treatment technics of double-grade aging after solution treatment was researched.The results show that after double-grade aging heat-treatment,7075 extrusion has good mechanical properties,whose exfoliation-corrosion-resistance property is better than those after T6 single-grade artifical aging,and stress-corrosion-resistance property of the 7075 extrusion is improved when the strength meets the design requirement.%以7075系高强度铝合金挤压材为研究对象,对比合金的力学性能(强度、韧性、断裂韧性)、微观组织,并重点研究了其固溶处理后的双级时效热处理工艺.结果表明,7075挤压材采用适宜的双级时效热处理工艺后具有良好的综合性能,其抗剥落腐蚀性能优于T6单级人工时效状态的性能,在保证强度满足设计要求的前提下,提高了7075型材的抗应力腐蚀性能.

  11. Performance Evaluation and Control Methods of High Strength TA18 Alloy Tube%高强度TA18合金管材性能评价与控制方法研究

    Institute of Scientific and Technical Information of China (English)

    张旺峰; 王玉会; 李艳; 曹春晓

    2012-01-01

    研究了高强度TA18合金管材的性能评价与控制方法.利用X射线衍射法,测量了表征管材织构的极图、反极图和取向分布函数ODF,通过对国内外典型规格管材不同晶面织构强度的对比分析,得出高性能的管材织构以{0001}为主.给出了收缩应变比CSR的测试原理及方法,研究了CSR与其他性能之间的关系.结果表明,提高CSR有利于提高径向织构分布比例及管材的强度和塑性.提出了管材性能控制方法,即提高减壁/减径比Q值,则管材径向织构分布比例增加,CSR提高.%The performance evaluation and the control methods of high strength TA18 alloy tubes were investigated. The pole-figures, inverse pole-figures and orientation distribution function were measured and calculated by X-ray diffraction technique and used to characterize the textures in tubes. The textures and properties of domestic and abroad tubes were evaluated. It is found that the {0001 } texture is commonly dominant in high performance tubes. The test methods of contractile strain ratio (CSR) were presented. The relationship between CSR and other properties was discussed. The performance control method by controlling ratio of wall reduction to diameter decrease (Q) was put forward for Ti alloy tubes. Results show that increasing of the Q can increase the radial texture in Ti alloy tubes and enhance the value of CSR, resulting in improving the performance of the tubes.

  12. Correlation between image analysis and microstructure of the high-strength low-alloy steels; Correlacao entre analise de imagem e microestruturas de acos de alta resistencia e baixa liga

    Energy Technology Data Exchange (ETDEWEB)

    Silva, E.C. da; Rollo, J.M.D.A. [Sao Paulo Univ., Sao Carlos, SP (Brazil). Escola de Engenharia; Lorenzo, P.L. di [Sao Paulo Univ., Sao Carlos, SP (Brazil). Inst. de Fisica e Quimica

    1995-12-31

    Image analysis were carried out in 13 samples of HSLA steel in annealed state, cold and hot rolled conditions. The samples of carbon content ranged from 0.05 up to 0.14%. Volumetric percentage parameters of pearlite and ferrite were determined. A technique base on the difference of tonality was used for parameters determination. For this purpose a scale 256 gray levels from zero (black) up to 255 (white) for each pixel was used. As a result an equation which relates carbon and micro constituents percentages were obtained. The present correlation includes quick and accurate techniques for microstructural analysis of high strength low-alloy steels 9 refs., 4 figs., 1 tab.

  13. Localization of welding material on Q690E low alloy high strength steel for offshore drilling platform construction%海洋钻井平台中Q690E焊材的国产化

    Institute of Scientific and Technical Information of China (English)

    王博; 陈光亮; 盛万里; 李龙

    2012-01-01

    For the large floating crane and other marine products of Q690E high strength low alloy steel welding is easy to produce cold crack, heat affected zone by heating rate and cooling rate on formation of softening zone and brittle structure easy. Welding shall be used for preheating before welding, welding thermal insulation and heat input. Analyze the weldability of Q690E low alloy high strength steel, analyze and contrast of domestic and foreign welding materials in mechanical property and the mechanical property of deposited metal and weld metal,on the reliable welding craft standard condition,the foreign welding materials which is imported from outside the country can be completely replaced by the domestic welding materials.%用于大型浮吊等海工产品的Q690E低合金高强钢焊接时易产生冷裂纹,热影响区受加热速度和冷却速度的影响易形成软化带和脆性组织.焊接时应采用焊前预热、焊后保温和较小的热输入.对比分析国产焊材和国外焊材的化学成分、熔敷金属的力学性能和焊后焊缝金属的力学性能,在可靠的焊接工艺规范下,国产焊材是完全能够替代进口焊材的.

  14. Spot welding of mid-high strength aluminum alloys for aeronautic industry%航空用中、高强度铝合金点焊工艺

    Institute of Scientific and Technical Information of China (English)

    张学军; 李艳; 张文扬

    2012-01-01

    Some kinds of spot welding processes of mid-high strength aluminum alloys parts such as the plate with large thickness ratio,dissimilar aluminum alloys,bent plates and undercoating plate were studied,respectively. The characteristics and difficulties were analyzed for different spot welding processes. The results show that the heat generation and radiation from the contacting zones can be controlled effectively with the formation of the nugget in a suitable size through the appropriate adjustments of the welding parameters and the size of electrodes. It is necessary for the spot welding process with undercoating to exert the pre-pressure to squeeze the undercoating out of the contact zones.%针对航空用中、高强铝合金结构件的大厚度比铝合金点焊、异种铝合金点焊、弯板结构点焊、涂底漆点焊,分析了构件点焊工艺特点和难点.研究表明:通过调整焊接参数和电极尺寸能有效地控制接触面的产热-散热情况,从而获得尺寸合适的熔核;对涂底漆点焊,焊前应施加预压力将底漆从接触面排走.

  15. Development of High Strength Low Alloy Steel in Recent Years%近年来低合金高强度钢的进展

    Institute of Scientific and Technical Information of China (English)

    张晓刚

    2011-01-01

    The latest developments in processes for producing high strength low alloy(HSLA) steels were introduced from clean steel production process,endless rolling process of thin slab continuous casting and rolling,strip cast rolling process and TMCP process based on fast cooling technology.The progress on many kinds of HSLA steel products was systematically described,such as automobile steels,steels for shipbuilding and offshore engineering,pipeline steels,steels for building structure,steels for nuclear power applications,steels for pressure vessels,steels for engineering machinery and steels for containers.Finally,the development trend of HSLA steels was predicted to be higher strength,higher performance and lower manufacturing cost in the future,which would be guidance for the development of HSLA steels in some way.%从洁净钢生产、薄板坯连铸连轧无头轧制、薄带铸轧以及以快速冷却为核心的TMCP工艺等几个方面介绍了HSLA钢生产工艺技术的最新发展,并系统介绍了汽车用钢、船舶及海洋工程用钢、管线钢、建筑结构钢、核电用钢、压力容器用钢、工程机械用钢及集装箱用钢等行业所用的HSLA钢品种开发方面新进展。认为未来HSLA钢将向高强、高性能和低成本方向发展,对HSLA钢的发展有指导作用。

  16. Making High-Tensile-Strength Amalgam Components

    Science.gov (United States)

    Grugel, Richard

    2008-01-01

    Structural components made of amalgams can be made to have tensile strengths much greater than previously known to be possible. Amalgams, perhaps best known for their use in dental fillings, have several useful attributes, including room-temperature fabrication, corrosion resistance, dimensional stability, and high compressive strength. However, the range of applications of amalgams has been limited by their very small tensile strengths. Now, it has been discovered that the tensile strength of an amalgam depends critically on the sizes and shapes of the particles from which it is made and, consequently, the tensile strength can be greatly increased through suitable choice of the particles. Heretofore, the powder particles used to make amalgams have been, variously, in the form of micron-sized spheroids or flakes. The tensile reinforcement contributed by the spheroids and flakes is minimal because fracture paths simply go around these particles. However, if spheroids or flakes are replaced by strands having greater lengths, then tensile reinforcement can be increased significantly. The feasibility of this concept was shown in an experiment in which electrical copper wires, serving as demonstration substitutes for copper powder particles, were triturated with gallium by use of a mortar and pestle and the resulting amalgam was compressed into a mold. The tensile strength of the amalgam specimen was then measured and found to be greater than 10(exp 4) psi (greater than about 69 MPa). Much remains to be done to optimize the properties of amalgams for various applications through suitable choice of starting constituents and modification of the trituration and molding processes. The choice of wire size and composition are expected to be especially important. Perusal of phase diagrams of metal mixtures could give insight that would enable choices of solid and liquid metal constituents. Finally, whereas heretofore, only binary alloys have been considered for amalgams

  17. Factors affecting the strength of multipass low-alloy steel weld metal

    Science.gov (United States)

    Krantz, B. M.

    1972-01-01

    The mechanical properties of multipass high-strength steel weld metals depend upon several factors, among the most important being: (1) The interaction between the alloy composition and weld metal cooling rate which determines the as-deposited microstructure; and (2) the thermal effects of subsequent passes on each underlying pass which alter the original microstructure. The bulk properties of a multipass weld are therefore governed by both the initial microstructure of each weld pass and its subsequent thermal history. Data obtained for a high strength low alloy steel weld metal confirmed that a simple correlation exists between mechanical properties and welding conditions if the latter are in turn correlated as weld cooling rate.

  18. Strength and toughness improvement of low-alloy steel for nuclear applications

    Energy Technology Data Exchange (ETDEWEB)

    Lee, H. C.; Lee, S. H.; Ku, Y. M.; Lee, B. J. [Seoul National University, Seoul (Korea)

    2002-04-01

    Low carbon low alloy steels are used in nuclear power plants as pressure vessel, steam generator, etc. Nuclear pressure vessel material requires good combination of strength/ toughness, good weldability and high resistance to neutron irradiation and corrosion fatigue. For SA508III steels, most widely used in the production of nuclear power plant, attaining good toughness prior to service is one of the utmost designing goals. This work has been carried out by the combination of thermodynamic calculation, microstructural observation and evaluation of designed alloy, and the evaluation of HAZ characteristics. In this work, the means of alloy design developed in the previous study were adopted. Cr/Mo contents was controlled and Ni contents was increased to improve toughness. High toughness values were obtained in designed low carbon steels, with higher strength level than that of SA508III steels. A high CVN energy of 220J was obtained at -100 .deg. C, and a low DBTT of about-100 .deg. C was obtained in 60Cr alloy prepared in this work. 38 refs., 61 figs., 32 tabs. (Author)

  19. Strength and ductility with {10͞11} — {10͞12} double twinning in a magnesium alloy

    Science.gov (United States)

    Lentz, M.; Risse, M.; Schaefer, N.; Reimers, W.; Beyerlein, I. J.

    2016-04-01

    Based on their high specific strength and stiffness, magnesium alloys are attractive for lightweight applications in aerospace and transportation, where weight saving is crucial for the reduction of carbon dioxide emissions. Unfortunately, the ductility of magnesium alloys is usually limited. It is thought that one reason for the lack of ductility is that the development of -- double twins (DTW) cause premature failure of magnesium alloys. Here we show with a magnesium alloy containing 4 wt% lithium, that the same impressively large compression failure strains can be achieved with DTWs as without. The DTWs form stably across the microstructure and continuously throughout straining, forming three-dimensional intra-granular networks, a potential strengthening mechanism. We rationalize that relatively easier slip characteristic of this alloy plastically relaxed the localized stress concentrations that DTWs can generate. This result may provide key insight and an alternative perspective towards designing formable and strong magnesium alloys.

  20. Strength Improvement in ZK60 Magnesium Alloy Induced by Pre-deformation and Heat Treatment

    Institute of Scientific and Technical Information of China (English)

    CHEN Xianhua; LIU Lizi; PAN Fusheng

    2016-01-01

    The inlfuence of pre-deformation and heat treatment on mechanical properties of as-extruded ZK60 alloy was investigated. The experimental results indicated that the solid solution, pre-cold rolling and artificial aging treatments remarkably improved the mechanical strength of alloys compared with the as-extruded condition. Especially, pre-cold rolling in 5% reduction combined with artiifcial aging at 150℃for 20 h was determined as the optimum heat treatment condition, which resulted in a yield strength of 333 MPa with an increment of 87 MPa and ultimate tensile strength of 373 MPa. High density of nanoscale precipitates in α-Mg matrix observed in this sample was beneifcial to enhancing the strength. The as-extruded sample showed a typical brittle fracture while the solution treated sample exhibited ductile-fragile failure characterized by cleavage fractures, river patterns, and tear ridges. And the sample after pre-cold rolling combined with aging presented more equiaxial dimples with a great amount of cracked particles in them. The above-mentioned observations were analyzed in terms of microstructure and possible strengthening mechanism in the extruded ZK60 alloy.

  1. Hybrid framework with cobalt-chromium alloy and gold cylinder for implant superstructure: Bond strength and corrosion resistance.

    Science.gov (United States)

    Yoshinari, Masao; Uzawa, Shinobu; Komiyama, Yataro

    2016-10-01

    The aim of this in vitro study was to evaluate tensile bond strengths and corrosion resistance of CoCr alloys joined with gold cylinder by a soldering system in comparison with the conventional cast-joining system. CoCr alloys joined with gold cylinder by a soldering system using a high-fusing gold solder (CoCr/Solder/Gold cylinder), gold alloy joined with gold cylinder by a cast joining system (Gold alloy/Gold cylinder) and CoCr castings were fabricated. The tensile bond strength and corrosion resistance in 0.9% NaCl solution (pH 7.4 and pH 2.3) were evaluated. Scanning electron microscopy (SEM) of the fractured surface and electron probe microanalysis (EPMA) of the joined interfaces were also performed. The tensile bond strengths of the CoCr/Solder/Gold cylinder specimens showed similar values as the Gold alloy/Gold cylinder specimens. SEM observation and EPMA analyses suggested firm bonding between the CoCr alloy and gold cylinder. The released elements from the CoCr/Solder/Gold cylinder specimens were similar to ones from CoCr castings. Results showed that superstructures made of CoCr alloys joined with the gold cylinder using a high-fusing gold solder had sufficient bond strength and high corrosion resistance. These hybrid frameworks with cobalt-chromium alloy and gold cylinder are promising prosthesis for implant superstructures with the low cost and favorable mechanical properties instead of conventional high-gold alloys. Copyright © 2016 Japan Prosthodontic Society. Published by Elsevier Ltd. All rights reserved.

  2. Advanced High Strength Steel in Auto Industry: an Overview

    OpenAIRE

    2014-01-01

    The world’s most common alloy, steel, is the material of choice when it comes to making products as diverse as oil rigs to cars and planes to skyscrapers, simply because of its functionality, adaptability, machine-ability and strength. Newly developed grades of Advanced High Strength Steel (AHSS) significantly outperform competing materials for current and future automotive applications. This is a direct result of steel’s performance flexibility, as well as of its many benefits in...

  3. Hydrogen trapping in high-strength steels

    Energy Technology Data Exchange (ETDEWEB)

    Pound, B.G. [SRI International, Menlo Park, CA (United States). Materials Research Center

    1998-10-09

    Hydrogen trapping in three high-strength steels -- AerMet 100 and AISI 4340 and H11 -- was studied using a potentiostatic pulse technique. Irreversible trapping constants (k) and hydrogen entry fluxes were determined for these alloys in 1 mol/1 acetic acid/1 mol/1 sodium acetate. The order of the k values for the three steels and two 18Ni maraging steels previously studies inversely parallels their threshold stress intensities for stress corrosion cracking (K{sub 1SCC}). Irreversible trapping in AerMet 100 varies with aging temperature and appears to depend on the type of carbide (Fe{sub 3}C or M{sub 2}C) present. For 4340 steel, k can be correlated with K{sub 1SCC} over a range of yield strengths. The change in k is consistent with a change in the principal type of irreversible trap from matrix boundaries to incoherent Fe{sub 3}C. The principal irreversible traps in H11 at high yield strengths are thought to be similar to those in 4340 steel.

  4. Effects of alloy elements on mechanical properties of high strength PC steel bar%合金元素对高强 PC钢棒力学性能的影响

    Institute of Scientific and Technical Information of China (English)

    张飞鹏; 董海鹏; 李永现; 毛伟吉; 王成彪

    2014-01-01

    In order to fulfill the requirements of strength , yield ratio and extension of high strength PC steel bar , effects of alloy elements content such as carbon , silicon, vanadium on mechanical properties of PC steel bar after heat treatment were studied .The results show that when the carbon content reaches 0.17%, the tensile strength begins to significantly improve after quenching .Increase of the silicon content is beneficial for improving the ductility of steel bar .However , the yield ratio would be increased .The yield ratio should be increased with existence of vanadium , but it is beneficial for improving the overall strength and plasticity of the steel bar .%为探索满足高强PC钢棒对强度、屈强比和延伸性等力学性能指标的要求,系统研究了合金元素碳、硅、钒等含量对高强PC钢棒热处理后力学性能的影响。结果表明,当碳含量达到0.17%时,淬火后抗拉强度开始显著提高;硅元素含量的提高有利于提高钢棒的延性,但屈强比也随之提高;钒元素的存在会有利于强度和塑性的整体提高,但也使钢棒屈强比提高。

  5. Influence of alloy microstructure on the microshear bond strength of basic alloys to a resin luting cement.

    Science.gov (United States)

    Bauer, José; Costa, José Ferreira; Carvalho, Ceci Nunes; Souza, Douglas Nesadal de; Loguercio, Alessandro Dourado; Grande, Rosa Helena Miranda

    2012-01-01

    The aim of this study was to evaluate the influence of microstructure and composition of basic alloys on their microshear bond strength (µSBS) to resin luting cement. The alloys used were: Supreme Cast-V (SC), Tilite Star (TS), Wiron 99 (W9), VeraBond II (VBII), VeraBond (VB), Remanium (RM) and IPS d.SIGN 30 (IPS). Five wax patterns (13 mm in diameter and 4mm height) were invested, and cast in a centrifugal casting machine for each basic alloy. The specimens were embedded in resin, polished with a SiC paper and sandblasted. After cleaning the metal surfaces, six tygon tubes (0.5 mm height and 0.75 mm in diameter) were placed on each alloy surface, the resin cement (Panavia F) was inserted, and the excess was removed before light-curing. After storage (24 h/37°C), the specimens were subjected to µSBS testing (0.5 mm/min). The data were subjected to a one-way repeated measures analysis of variance and Turkey's test (α=0.05). After polishing, their microstructures were revealed with specific conditioners. The highest µSBS (mean/standard deviation in MPa) were observed in the alloys with dendritic structure, eutectic formation or precipitation: VB (30.6/1.7), TS (29.8/0.9), SC (30.6/1.7), with the exception of IPS (31.1/0.9) which showed high µSBS but no eutectic formation. The W9 (28.1/1.5), VBII (25.9/2.0) and RM (25.9/0.9) showed the lowest µSBS and no eutectic formation. It seems that alloys with eutectic formation provide the highest µSBS values when bonded to a light-cured resin luting cement.

  6. The effect of selective oxidation of chromium on the creep strength of alloy 617

    OpenAIRE

    Ennis, P.; Quadakkers, W.; H. Schuster

    1993-01-01

    In order to investigate the effect on creep strength of the selective oxidation of chromium which causes the formation of a carbide-fi-ee subsurface zone, specimens of Ni22Cr12Co9Mo1Al (Alloy 617) were subjected to heat treatments to simulate a long-term service exposure of a thin-walled heat exchanger tube operating at high temperatures. In creep tests carried out at 900°C, specimens with extensive chromium-depleted and carbide-free subsurface zones exhibited higher creep strength than speci...

  7. Strength and plasticity of Fe-Cr alloys

    Science.gov (United States)

    Skripnyak, V. A.; Emelyanova, E. S.; Sergeev, M. V.; Skripnyak, N. V.; Zinovieva, O. S.

    2016-11-01

    High-chromium steels are attractive as promising structural materials for applications in nuclear facilities. Using the multilevel modeling, yield stress values of precipitation-hardened Fe-Cr steels are predicted in the temperature range up to 1115 K and pressures up to 10 GPa. The adiabatic curve obtained demonstrates a good correlation with the experimental data for a Fe-Cr-Ni alloy in the pressure range up to 10 GPa.

  8. Multiaxial fatigue strength of severely notched titanium grade 5 alloy

    Directory of Open Access Journals (Sweden)

    F. Berto

    2015-07-01

    Full Text Available The multiaxial fatigue strength of severely notched titanium grade 5 alloy (Ti-6Al-4V is investigated. Experimental tests under combined tension and torsion loading, both in-phase and out-of-phase, have been carried out on axisymmetric V-notched specimens considering different nominal load ratios (R = -1, 0. All specimens are characterized by a notch tip radius less than 0.1 mm, a notch depth of 6 mm and a notch opening angle equal to 90 degrees. The experimental data from multiaxial tests are compared with those from pure tension and pure torsion tests on un-notched and notched specimens, carried out at load ratio ranging from R = -3 to R = 0.5. In total, more than 160 new fatigue data are examined, first in terms of nominal stress amplitudes referred to the net area and then in terms of the local strain energy density averaged over a control volume surrounding the V-notch tip. The dependence of the control radius on the loading mode is analysed showing a very different notch sensitivity for tension and torsion. For the titanium alloy Ti-6Al-4V, the control volume is found to be strongly dependent on the loading mode

  9. 6082-T6高强铝合金材料本构模型试验研究%Experimental study on constitutive model of high-strength aluminum alloy 6082-T6

    Institute of Scientific and Technical Information of China (English)

    王誉瑾; 范峰; 钱宏亮; 翟希梅

    2013-01-01

    铝合金材料本构关系是铝合金结构分析和应用的基本问题之一,针对国产高强新牌号铝合金6082-T6的材料本构模型进行研究.对取自3种截面形式结构用6082-T6高强铝合金型材的90个材性试样进行了拉伸试验,统计规定非比例延伸强度、抗拉强度、弹性模量、断裂伸长率、泊松比等材料力学参数.分析Ramberg-Osgood本构模型中硬化指数n的各种计算方法,提出采用快速退火算法(fast simulated annealing,FSA)求解n的方法并且编制计算程序,从而获得,n的置信区间,所得结果比传统两点法更稳定.在此基础上得到了国产6082-T6高强铝合金材料本构模型,与试验实测应力-应变曲线的比较表明,提出的本构模型具有很好的预测性,可为铝合金结构的工程应用提供参考.%Material constitutive relationship is one of the basic problems for analysis and application of aluminum alloy structures.This paper systematically studied the material constitutive model of the domestic high-strength new grade aluminum alloy 6082-T6.Tensile testing was conducted for a total of 90 coupons that were cut from three cross-section shapes of the aluminum alloy 6082-T6.The measurement and statistical analysis of mechanical parameters were carried out,including non-proportional extension strengths,tensile strength,elastic modulus,breaking elongation,Poisson' s ratio,etc.Various methods for calculating hardening exponent n in the Ramberg-Osgood law were discussed.The fast simulated annealing (FSA) method for calculating n was proposed and the FSA code was written to obtain the confidence interval of n.Comparison of results between FSA and other methods indicates that the FSA can provide more stable results than the traditional two-point method.On this basis,the material constitutive model of the 6082-T6 aluminum alloy was obtained.The comparison of this model and the tested stress-strain curve demonstrates that the constitutive model

  10. Materials Design for Joinable, High Performance Aluminum Alloys

    Science.gov (United States)

    Glamm, Ryan James

    An aluminum alloy compatible with friction stir welding is designed for automotive and aerospace structural applications. Current weldable automotive aluminum alloys do not possess the necessary strength to meet safety standards and therefore are not able to replace steel in the automotive body. Significant weight savings could be achieved if steel components are replaced with aluminum. Current aerospace alloys are not weldable, requiring machining of large pieces that are then riveted together. If an aerospace alloy could be friction stir welded, smaller pieces could be welded, reducing material waste. Using a systems approach for materials design, property goals are set from performance objectives. From previous research and computational predictions, a structure is designed for a prototype alloy containing dynamic precipitates to readily dissolve and re-precipitate and high stability precipitates to resist dissolution and coarsening in the weld region. It is found that a Ag modified Al-3.9Mg-0.04Cu (at. %) alloy enhanced the rate and magnitude of hardening during ageing, both beneficial effects for dynamic precipitation. In the same alloy, ageing at 350°C results in hardening from Al 3(Sc,Zr) precipitates. Efforts to effectively precipitate both populations simultaneously are unsuccessful. The Al3(Sc,Zr) precipitation hardened prototype is friction stir processed and no weak zones are found in the weld hardness profile. An aerospace alloy design is proposed, utilizing the dual precipitate structure shown in the prototype. The automotive alloy is designed using a basic strength model with parameters determined from the initial prototype alloy analysis. After ageing to different conditions, the alloy is put through a simulated heat affected zone thermal cycle with a computer controlled induction heater. The aged samples lose hardness from the weld cycle but recover hardness from a post weld heat treatment. Atom probe tomography and transmission electron

  11. Breaking through the strength-ductility trade-off dilemma in an Al-Si-based casting alloy

    Science.gov (United States)

    Dang, B.; Zhang, X.; Chen, Y. Z.; Chen, C. X.; Wang, H. T.; Liu, F.

    2016-08-01

    Al-Si-based casting alloys have a great potential in various industrial applications. Common strengthening strategies on these alloys are accompanied inevitably by sacrifice of ductility, known as strength-ductility trade-off dilemma. Here, we report a simple route by combining rapid solidification (RS) with a post-solidification heat treatment (PHT), i.e. a RS + PHT route, to break through this dilemma using a commercial Al-Si-based casting alloy (A356 alloy) as an example. It is shown that yield strength and elongation to failure of the RS + PHT processed alloy are elevated simultaneously by increasing the cooling rate upon RS, which are not influenced by subsequent T6 heat treatment. Breaking through the dilemma is attributed to the hierarchical microstructure formed by the RS + PHT route, i.e. highly dispersed nanoscale Si particles in Al dendrites and nanoscale Al particles decorated in eutectic Si. Simplicity of the RS + PHT route makes it being suitable for industrial scaling production. The strategy of engineering microstructures offers a general pathway in tailoring mechanical properties of other Al-Si-based alloys. Moreover, the remarkably enhanced ductility of A356 alloy not only permits strengthening further the material by work hardening but also enables possibly conventional solid-state forming of the material, thus extending the applications of such an alloy.

  12. A comparative study on the bond strength of porcelain to the millingable Pd-Ag alloy.

    Science.gov (United States)

    Hong, Jun-Tae; Shin, Soo-Yeon

    2014-10-01

    The porcelain fused to gold has been widely used as a restoration both with the natural esthetics of the porcelain and durability and marginal fit of metal casting. However, recently, due to the continuous rise in the price of gold, an interest towards materials to replace gold alloy is getting higher. This study compared the bond strength of porcelain to millingable palladium-silver (Pd-Ag) alloy, with that of 3 conventionally used metal-ceramic alloys. Four types of metal-ceramic alloys, castable nonprecious nickel-chrome alloy, castable precious metal alloys containing 83% and 32% of gold, and millingable Pd-Ag alloy were used to make metal specimens (n=40). And porcelain was applied on the center area of metal specimen. Three-point bending test was performed with universal testing machine. The bond strength data were analyzed with a one-way ANOVA and post hoc Scheffe's tests (α=.05). The 3-point bending test showed the strongest (40.42 ± 5.72 MPa) metal-ceramic bond in the nonprecious Ni-Cr alloy, followed by millingable Pd-Ag alloy (37.71 ± 2.46 MPa), precious metal alloy containing 83% of gold (35.89 ± 1.93 MPa), and precious metal alloy containing 32% of gold (34.59 ± 2.63 MPa). Nonprecious Ni-Cr alloy and precious metal alloy containing 32% of gold showed significant difference (P<.05). The type of metal-ceramic alloys affects the bond strength of porcelain. Every metal-ceramic alloy used in this study showed clinically applicable bond strength with porcelain (25 MPa).

  13. HIGH TEMPERATURE MATERIALS AND STRENGTH STUDY IN CHINA

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    In the past half century China has developed and formed her own system of high temperature materials for power, automobile and aero-engine industries in the temperature range from 550 ℃ to 1 100 ℃. These high temperature materials include heat-resisting steels, iron-base, nickel-iron-base and nickel-base superalloys. Some achievements in high temperature strength study, new technologies and new alloy development are also discussed.

  14. Increasing strength and conductivity of Cu alloy through abnormal plastic deformation of an intermetallic compound

    Science.gov (United States)

    Han, Seung Zeon; Lim, Sung Hwan; Kim, Sangshik; Lee, Jehyun; Goto, Masahiro; Kim, Hyung Giun; Han, Byungchan; Kim, Kwang Ho

    2016-08-01

    The precipitation strengthening of Cu alloys inevitably accompanies lowering of their electric conductivity and ductility. We produced bulk Cu alloys arrayed with nanofibers of stiff intermetallic compound through a precipitation mechanism using conventional casting and heat treatment processes. We then successfully elongated these arrays of nanofibers in the bulk Cu alloys to 400% of original length without breakage at room temperature using conventional rolling process. By inducing such an one-directional array of nanofibers of intermetallic compound from the uniform distribution of fine precipitates in the bulk Cu alloys, the trade-off between strength and conductivity and between strength and ductility could be significantly reduced. We observed a simultaneous increase in electrical conductivity by 1.3 times and also tensile strength by 1.3 times in this Cu alloy bulk compared to the conventional Cu alloys.

  15. Long-term creep rupture strength of weldment of Fe-Ni based alloy as candidate tube and pipe for advanced USC boilers

    Energy Technology Data Exchange (ETDEWEB)

    Bao, Gang; Sato, Takashi [Babcok-Hitachi K.K., Hiroshima (Japan). Kure Research Laboratory; Marumoto, Yoshihide [Babcok-Hitachi K.K., Hiroshima (Japan). Kure Div.

    2010-07-01

    A lot of works have been going to develop 700C USC power plant in Europe and Japan. High strength Ni based alloys such as Alloy 617, Alloy 740 and Alloy 263 were the candidates for boiler tube and pipe in Europe, and Fe-Ni based alloy HR6W (45Ni-24Fe-23Cr-7W-Ti) is also a candidate for tube and pipe in Japan. One of the Key issues to achieve 700 C boilers is the welding process of these alloys. Authors investigated the weldability and the long-term creep rupture strength of HR6W tube. The weldments were investigated metallurgically to find proper welding procedure and creep rupture tests are ongoing exceed 38,000 hours. The long-term creep rupture strengths of the HST weld joints are similar to those of parent metals and integrity of the weldments was confirmed based on with other mechanical testing results. (orig.)

  16. Paracrystalline property of high-entropy alloys

    Directory of Open Access Journals (Sweden)

    Shaoqing Wang

    2013-10-01

    Full Text Available Atomic structure models of six-component high-entropy alloys with body-centered cubic structure are successfully built according to the principle of maximum entropy for the first time. The lattice distortion parameters g of seven typical high-entropy alloys are calculated. From the optimized lattice configuration of high-entropy alloys, we show that these alloys are ideal three-dimensional paracrystals. The formation mechanism, structural feature, mechanical property, and application prospect of high-entropy alloys are discussed in comparison with the traditional alloys. The novel properties of body-centered cubic high-entropy alloys are attributed to the failure of dislocation deformation mechanism and the difficulty of directed particle diffusion.

  17. Comparison of Shear Bond Strengths of three resin systems for a Base Metal Alloy bonded to

    Directory of Open Access Journals (Sweden)

    Jlali H

    1999-12-01

    Full Text Available Resin-bonded fixed partial dentures (F.P.D can be used for conservative treatment of partially edentulous"npatients. There are numerous studies regarding the strength of resin composite bond to base meta! alloys. Shear bond"nstrength of three resin systems were invistigated. In this study these systems consisted of: Panavia Ex, Mirage FLC and"nMarathon V. Thirty base metal specimens were prepared from rexillium III alloy and divided into three groups. Then each"ngroup was bonded to enamel of human extracted molar teeth with these systems. All of specimens were stored in water at"n37ac for 48 hours. A shear force was applied to each specimen by the instron universal testing machine. A statistical"nevaluation of the data using one-way analysis of variance showed that there was highly significant difference (P<0.01"nbetween the bond strengths of these three groups."nThe base metal specimens bonded with panavia Ex luting agent, exhibited the highest mean bond strength. Shear bond"nstrength of the specimens bonded to enamel with Mirage F1C showed lower bond strenght than panavia EX. However, the"nlowest bond strength was obtained by the specimens bonded with Marathon V.

  18. Effect of T6 heat treatment on tensile strength of EN AB-48000 alloy modified with strontium

    Directory of Open Access Journals (Sweden)

    J. Pezda

    2011-07-01

    Full Text Available Among alloys of non-ferrous metals, aluminum alloys have found their broadest application in foundry industry. Silumins are widely used in automotive, aviation and shipbuilding industries; as having specific gravity nearly three times lower than specific gravity of cast iron. The silumins can be characterized by high mechanical properties. To upgrade mechanical properties of a castings made from silumins one makes use of heat treatment, what leads to change of their structure and advantageously affects on mechanical properties of the silumins. In the paper are presented test results concerning effect of dispersion hardening on change of tensile strength of EN AB-48000 silumin modified with strontium. Investigated alloy was melted in electric resistance furnace. Temperature ranges of solution heat treatment and ageing heat treatment were selected on base of curves from ATD method, recorded for refined alloy and for modified alloy. The heat treatment resulted in change of Rm tensile strength, while performed investigations have enabled determination of temperatures and durations of solution heat treatment and ageing heat treatment, which precondition obtainment of the best tensile strength Rm of the investigated alloy.

  19. Mechanism of scandium influence on strength and heat resistance increase in Al-Mg alloys

    Energy Technology Data Exchange (ETDEWEB)

    Drits, M.E.; Pavlenko, S.G.; Toropova, L.S.; Bykov' , Yu.G.; Ber, L.B. (AN SSSR, Moscow. Inst. Metallurgii)

    1981-01-01

    An attempt is made to study the strengthening nature in the Al-Mg-Sc alloy system. The problems of the temperature stability of the non-crystallized structure of the Al-6.5% Ng alloy and the nature of secondary extractions in these alloys caused by scandium presence, are studied. The alteration of the fluidity limit of the Al-6.5% Mg-Se alloys depending on the annealing temperature for various types of intermediate products is shown. Doping of the Al-6.5% Mg alloy with scandium brings about a considerable increase of strength properties, as a result of formation of the ScAl/sub 3/ phase.

  20. High Copper Amalgam Alloys in Dentistry

    Directory of Open Access Journals (Sweden)

    Gaurav Solanki

    2012-07-01

    Full Text Available Amalgam Restoration is an example of the material giving its name to the process. Amalgam fillings are made up of mercury, powdered silver and tin. They are mixed and packed into cavities in teeth where it hardens slowly and replaces the missing tooth substance. The high copper have become material of choice as compared to low copper alloys nowadays because of their improved mechanical properties, corrosion resistance, better marginal integrity and improved performance in clinical trial. The high copper amalgam was used as a restorative material. The application of high copper amalgam was found to be much more useful than low copper amalgam. High copper had much more strength, corrosion resistance, durability and resistance to tarnish as compared to low copper amalgams. No marked expansion or condensation was noted in the amalgam restoration after its setting after 24 hrs. By using the high copper alloy, the chances of creep were also minimized in the restored tooth. No discomfort or any kind of odd sensation in the tooth was noted after few days of amalgam restoration in the tooth.

  1. Corrosion and Corrosion Inhibition of High Strength Low Alloy Steel in 2.0 M Sulfuric Acid Solutions by 3-Amino-1,2,3-triazole as a Corrosion Inhibitor

    Directory of Open Access Journals (Sweden)

    El-Sayed M. Sherif

    2014-01-01

    Full Text Available The corrosion and corrosion inhibition of high strength low alloy (HSLA steel after 10 min and 60 min immersion in 2.0 M H2SO4 solution by 3-amino-1,2,4-triazole (ATA were reported. Several electrochemical techniques along with scanning electron microscopy (SEM and energy dispersive X-ray (EDS were employed. Electrochemical impedance spectroscopy indicated that the increase of immersion time from 10 min to 60 min significantly decreased both the solution and polarization resistance for the steel in the sulfuric acid solution. The increase of immersion time increased the anodic, cathodic, and corrosion currents, while it decreased the polarization resistance as indicated by the potentiodynamic polarization measurements. The addition of 1.0 mM ATA remarkably decreased the corrosion of the steel and this effect was found to increase with increasing its concentration to 5.0 mM. SEM and EDS investigations confirmed that the inhibition of the HSLA steel in the 2.0 M H2SO4 solutions is achieved via the adsorption of the ATA molecules onto the steel protecting its surface from being dissolved easily.

  2. SCC investigation of low alloy ultra-high strength steel 30CrMnSiNi2A in 3.5wt%NaCl solution by slow strain rate technique

    Institute of Scientific and Technical Information of China (English)

    Liu Jianhua; Guo Qiang; Yu Mei; Li Songmei

    2014-01-01

    To evaluate stress corrosion cracking (SCC) mechanism of low alloy ultra-high strength steel 30CrMnSiNi2A in environment containing NaCl, SCC behavior of the steel in 3.5wt%NaCl solution is investigated by slow strain rate technique (SSRT) with various strain rates and applied potentials, surface analysis technique, and electrochemical measurements. SCC susceptibility of the steel increases rapidly with strain rate decreasing from 1 · 10?5 s?1 to 5 · 10?7 s?1, and becomes stable when strain rate is lower than 5 · 10?7 s?1. SCC propagation of the steel in the solution at open circuit potential (OCP) needs sufficient hydrogen which is supplied at a certain strain rate. Fracture surface at OCP has similar characteristics with that at cathodic polarization ?1000 mVSCE, which presents characteristic fractography of hydrogen induced cracking (HIC). All of these indicate that SCC behavior of the steel in the solution at OCP is mainly controlled by HIC rather than anodic dissolution (AD).

  3. SCC investigation of low alloy ultra-high strength steel 30CrMnSiNi2A in 3.5wt% NaCl solution by slow strain rate technique

    Directory of Open Access Journals (Sweden)

    Liu Jianhua

    2014-10-01

    Full Text Available To evaluate stress corrosion cracking (SCC mechanism of low alloy ultra-high strength steel 30CrMnSiNi2A in environment containing NaCl, SCC behavior of the steel in 3.5wt% NaCl solution is investigated by slow strain rate technique (SSRT with various strain rates and applied potentials, surface analysis technique, and electrochemical measurements. SCC susceptibility of the steel increases rapidly with strain rate decreasing from 1 × 10−5 s−1 to 5 × 10−7 s−1, and becomes stable when strain rate is lower than 5 × 10−7 s−1. SCC propagation of the steel in the solution at open circuit potential (OCP needs sufficient hydrogen which is supplied at a certain strain rate. Fracture surface at OCP has similar characteristics with that at cathodic polarization −1000 mVSCE, which presents characteristic fractography of hydrogen induced cracking (HIC. All of these indicate that SCC behavior of the steel in the solution at OCP is mainly controlled by HIC rather than anodic dissolution (AD.

  4. Oxidation resistant iron and nickel alloys for high temperature use

    Science.gov (United States)

    Hill, V. L.; Misra, S. K.; Wheaton, H. L.

    1970-01-01

    Iron-base and nickel-base alloys exhibit good oxidation resistance and improved ductility with addition of small amounts of yttrium, tantalum /or hafnium/, and thorium. They can be used in applications above the operating temperatures of the superalloys, if high strength materials are not required.

  5. STRENGTH OF NANOMODIFIED HIGH-STRENGTH LIGHTWEIGHT CONCRETES

    Directory of Open Access Journals (Sweden)

    NOZEMTСEV Alexandr Sergeevich

    2013-02-01

    Full Text Available The paper presents the results of research aimed at development of nanomodified high-strength lightweight concrete for construction. The developed concretes are of low average density and high ultimate compressive strength. It is shown that to produce this type of concrete one need to use hollow glass and aluminosilicate microspheres. To increase the durability of adhesion between cement stone and fine filler the authors offer to use complex nanodimensinal modifier based on iron hydroxide sol and silica sol as a surface nanomodifier for hollow microspheres. It is hypothesized that the proposed modifier has complex effect on the activity of the cement hydration and, at the same time increases bond strength between filler and cement-mineral matrix. The compositions for energy-efficient nanomodified high-strength lightweight concrete which density is 1300…1500 kg/m³ and compressive strength is 40…65 MPa have been developed. The approaches to the design of high-strength lightweight concrete with density of less than 2000 kg/m³ are formulated. It is noted that the proposed concretes possess dense homogeneous structure and moderate mobility. Thus, they allow processing by vibration during production. The economic and practical implications for realization of high-strength lightweight concrete in industrial production have been justified.

  6. Evaluating bond strength of porcelain to dental alloys and the effects of repeated porcelain sintering on it

    Directory of Open Access Journals (Sweden)

    n. Rashidan

    1998-05-01

    Full Text Available   In this study, porcelain bond strength to three different alloys of Gold-base, pd-Ag and base-Metal were compared and the effect of repeated porcelain sintering on bond strength was evaluated. The obtained results showed best bond strength of porcelain with Gold-base alloy. Pd-Ag and Base-metal alloys showed less strength respectively. During repeated sintering of porcelain, bond strength has not changed in Base-metal and Gold-base alloys while it was weakened in pd-Ag alloy.

  7. Grain refinement of high strength steels to improve cryogenic toughness

    Science.gov (United States)

    Rush, H. F.

    1985-01-01

    Grain-refining techniques using multistep heat treatments to reduce the grain size of five commercial high-strength steels were investigated. The goal of this investigation was to improve the low-temperature toughness as measured by Charpy V-notch impact test without a significant loss in tensile strength. The grain size of four of five alloys investigated was successfully reduced up to 1/10 of original size or smaller with increases in Charpy impact energy of 50 to 180 percent at -320 F. Tensile properties were reduced from 0 to 25 percent for the various alloys tested. An unexpected but highly beneficial side effect from grain refining was improved machinability.

  8. Study on High Strength Low Alloy Bainitic Steel Rails%低合金高强度贝氏体钢轨的试验研究

    Institute of Scientific and Technical Information of China (English)

    陈朝阳; 周清跃; 张银花; 刘丰收; 陈昕

    2013-01-01

    根据我国铁路技术装备发展的需要,开展低合金高强度贝氏体钢轨的实验室研究及工业性试制、显微组织及性能试验研究、焊接性能及铺设使用研究.结果表明:贝氏体钢轨具有优良的强韧性配合,室温抗拉强度达到1 240 MPa,断后伸长率15.3%,平均冲击功达到142 J,-20℃断裂韧性KIC为48 MPa.m1/2;钢轨全断面显微组织为无碳化物贝氏体;焊接性能研究结果表明:贝氏体钢轨具有良好的焊接性,其接触焊、气压焊和铝热焊接头的各项性能均达到我国铁路钢轨的铺设使用要求.试铺结果表明:贝氏体钢轨的耐磨性能与高强度热处理钢轨相当,抗接触疲劳伤损性能突出,综合使用性能优于珠光体型热处理钢轨及热轧钢轨.%To meet the dramatic growth needs of China railways,the systematic research work of bainitic steel rails was conducted,including laboratory study,trial production,microstruture and properties study and welding performance,laying & operation study.The results show as follows:At room temperature,the average tensile strength,tensile elongation and CUN impact toughness of rail cross section reach respectively 1240 MPa,15.3% and 142 J;the fracture toughness (KIC) at-20 ℃ was up to 48 MPa · m1/2 ; the microstructure of the whole rail section is carbon-free bainite;the bainitic rails possess good weldability,their performance with flash butt welding,gas pressure welding and thermit welding all satisfy requirements of laying and operation of rails of China railways;the bainitic rails have better spalling resistance and wear resistance than rolled and heat hardened pearlitic rails so that they provide better comprehensive operating characteristics.

  9. Alloy design for intrinsically ductile refractory high-entropy alloys

    Science.gov (United States)

    Sheikh, Saad; Shafeie, Samrand; Hu, Qiang; Ahlström, Johan; Persson, Christer; Veselý, Jaroslav; Zýka, Jiří; Klement, Uta; Guo, Sheng

    2016-10-01

    Refractory high-entropy alloys (RHEAs), comprising group IV (Ti, Zr, Hf), V (V, Nb, Ta), and VI (Cr, Mo, W) refractory elements, can be potentially new generation high-temperature materials. However, most existing RHEAs lack room-temperature ductility, similar to conventional refractory metals and alloys. Here, we propose an alloy design strategy to intrinsically ductilize RHEAs based on the electron theory and more specifically to decrease the number of valence electrons through controlled alloying. A new ductile RHEA, Hf0.5Nb0.5Ta0.5Ti1.5Zr, was developed as a proof of concept, with a fracture stress of close to 1 GPa and an elongation of near 20%. The findings here will shed light on the development of ductile RHEAs for ultrahigh-temperature applications in aerospace and power-generation industries.

  10. Strength, ductility, and ductile-brittle transition temperature for MFR (magnetic fusion reactor) candidate vanadium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Loomis, B.A.; Lee, R.H.; Smith, D.L.; Peterson, J.R.

    1987-09-01

    The dependence of the yield strength, tensile strength, elongation, and reduction in area on temperature for the V-15Ti-7.5Cr, V-20Ti, V-15Cr-5Ti, V-12Cr-5Ti, V-10Cr-5Ti, and V-3Ti-1Si alloys was determined from tensile tests at temperatures ranging from 25 to 700/sup 0/C. The strength of the alloys increased with an increase of the combined Cr and Ti concentration. The total elongation for the alloys ranged between 20% and 38%. The reduction in area ranged from 30% to 90%. The DBTT, which was determined from the temperature dependence of the reduction in area, was less than 25/sup 0/C for the V-15Ti-7.5Cr, V-20Ti, and V-3Ti-1Si alloys. The DBTT for the V-10Cr-5Ti, V-12Cr-5Ti, and V-15Cr-5Ti alloys was also less than 25/sup 0/C if these alloys were annealed to reduce the hydrogen concentration prior to the tensile test. If these latter alloys were not annealed prior to the tensile test, the DBTT ranged from 40/sup 0/C to 90/sup 0/C and the DBTT increased with an increase of the Cr concentration. A Cr/Ti concentration ratio of 0 to 0.5 in these alloys was found to cause the alloys to be less susceptible to hydrogen embrittlement. 14 refs., 4 figs., 3 tabs.

  11. Development of Yield and Tensile Strength Design Curves for Alloy 617

    Energy Technology Data Exchange (ETDEWEB)

    Nancy Lybeck; T. -L. Sham

    2013-10-01

    The U.S. Department of Energy Very High Temperature Reactor Program is acquiring data in preparation for developing an Alloy 617 Code Case for inclusion in the nuclear section of the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel (B&PV) Code. A draft code case was previously developed, but effort was suspended before acceptance by ASME. As part of the draft code case effort, a database was compiled of yield and tensile strength data from tests performed in air. Yield strength and tensile strength at temperature are used to set time independent allowable stress for construction materials in B&PV Code, Section III, Subsection NH. The yield and tensile strength data used for the draft code case has been augmented with additional data generated by Idaho National Laboratory and Oak Ridge National Laboratory in the U.S. and CEA in France. The standard ASME Section II procedure for generating yield and tensile strength at temperature is presented, along with alternate methods that accommodate the change in temperature trends seen at high temperatures, resulting in a more consistent design margin over the temperature range of interest.

  12. Effect of dilute tungsten alloying on the dynamic strength of tantalum under ramp compression

    Science.gov (United States)

    Alexander, C. S.; Brown, J. L.; Millett, J. C. F.; Whiteman, G.; Asay, J. R.; Bourne, N. K.

    2015-06-01

    The strength of tantalum and tantalum alloys are of considerable interest due to their widespread use in both military and industrial applications. Previous work has shown that strength in these materials is tied to dislocation density and mobility within the microstructure. Accordingly, strength has been observed to increase with dilute alloying which serves to increase the dislocation density. In this study, we examine the effect of alloying on the strength of a dilute tantalum-tungsten alloy (2.5 weight percent W) under ramp compression. The strength of the alloy is measured using the ``self-consistent'' technique which examines the response under longitudinal unloading from peak compression. The results are compared to previous studies of pure tantalum and dilute tantalum-tungsten alloys under both shock and ramp compression and indicate strengthening of the alloy when compared to pure tantalum. Sandia National Labs is a multi-program laboratory managed and operated by Sandia Corp., a wholly owned subsidiary of Lockheed Martin Corp., for the U.S. Department of Energy's National Nuclear Security Administration under Contract DE-AC04-94AL85000.

  13. High Damping Alloys and Their Application

    Institute of Scientific and Technical Information of China (English)

    Fuxing Yin

    2000-01-01

    Damping alloys show prospective applications in the elimination of unwanted vibrations and acoustic noise. The basic definitions and characterization methods of damping capacity are reviewed in this paper. Several physical mechanisms controlled by the alloy microstructure are responsible for the damping behavior in the damping alloys. Composite, dislocation, ferromagnetic and planar defect types are commonly classified for the alloys, which show the different damping behavior against temperature, frequency of vibration,amplitude of vibration and damping modes. Development of practically applicable damping alloys requires the higher mechanical properties and adequate workability, besides the high damping capacity. A new Mn-Cu damping alloy, named as M2052 alloy, is recently developed with possible industrial applications.

  14. Development of a high strength high toughness ausferritic steel

    Energy Technology Data Exchange (ETDEWEB)

    Putatunda, Susil K., E-mail: sputa@eng.wayne.edu [Department of Chemical Engineering and Material Science, Wayne State University, 5050 Anthony Wayne Dr., Detroit, MI 48202 (United States); Singar, Arjun V. [Department of Chemical Engineering and Material Science, Wayne State University, 5050 Anthony Wayne Dr., Detroit, MI 48202 (United States); Tackett, Ronald; Lawes, Gavin [Department of Physics and Astronomy, Wayne State University, Detroit, MI 48201 (United States)

    2009-07-15

    A new ausferritic steel with high strength and exceptionally high fracture toughness has been developed. This steel has been synthesized integrating concepts from Austempered Ductile Cast Iron (ADI) technology. The influence of the austempering temperature on the microstructure and mechanical properties of this steel at room temperature and ambient atmosphere has been examined. The effect of microstructure on the plane strain fracture toughness and on the magnetic, electrical, and thermal properties was also investigated. Compact tension and cylindrical tensile specimens prepared from the low alloy medium carbon steel with high silicon content were initially austenitized at 927 deg. C for 2 h and then subsequently austempered at several temperatures between 260 deg. C (500 F) and 400 deg. C (750 F) to produce different microstructures. The microstructures were characterized by X-ray diffraction, scanning electron microscopy and optical metallography. A combination of exceptionally high yield strength (1336 MPa) and a high fracture of toughness of 116 MPa{radical}m (a value comparable to maraging steel) was obtained in this steel after austempering at 316 deg. C (600 F) for 2 h. Potential applications of this steel include the inexpensive fabrication of armored plates and components requiring high reliability and durability.

  15. Effect of the microstructure in the dynamic fracture resistance in a high strength low alloy steel; Efeito da microestrutura na resistencia a fratura dinamica de um aco de alta resistencia e baixa liga

    Energy Technology Data Exchange (ETDEWEB)

    Elias, Carlos N.; Romero, Alfonso W. [Instituto Militar de Engenharia (IME), Rio de Janeiro, RJ (Brazil). Secao de Engenharia e Ciencia dos Materiais; Rios, Paulo R. [Pontificia Univ. Catolica do Rio de Janeiro, RJ (Brazil)

    1990-12-31

    In this work, low-alloyed high resistance steel proof samples were heated under different conditions and submitted to a explosion-induced sheet impact. After this assay, the behaviour of the materials submitted to high deformation rates may change, depending on the defects and micro-crack propagation. 11 figs., 2 tabs., 3 refs.

  16. High-Strength, Superelastic Compounds

    Science.gov (United States)

    Stanford, Malcolm; Noebe, Ronald; Dellacorte, Christopher; Bigelow, Glen; Thomas, Fransua

    2013-01-01

    In a previous disclosure, the use of 60- NiTiNOL, an ordered intermetallic compound composed of 60 weight percent nickel and 40 weight percent titanium, was investigated as a material for advanced aerospace bearings due to its unique combination of physical properties. Lessons learned during the development of applications for this material have led to the discovery that, with the addition of a ternary element, the resulting material can be thermally processed at a lower temperature to attain the same desirable hardness level as the original material. Processing at a lower temperature is beneficial, not only because it reduces processing costs from energy consumption, but because it also significantly reduces the possibility of quench cracking and thermal distortion, which have been problematic with the original material. A family of ternary substitutions has been identified, including Hf and Zr in various atomic percentages with varying concentrations of Ni and Ti. In the present innovation, a ternary intermetallic compound consisting of 57.6 weight percent Ni, 39.2 weight percent Ti, and 3.2 weight percent Hf (54Ni-45Ti-1Hf atomic percent) was prepared by casting. In this material, Hf substitutes for some of the Ti atoms in the material. In an alternate embodiment of the innovation, Zr, which is close in chemical behavior to Hf, is used as the substitutional element. With either substitution, the solvus temperature of the material is reduced, and lower temperatures can be used to obtain the necessary hardness values. The advantages of this innovation include the ability to solution-treat the material at a lower temperature and still achieve the required hardness for bearings (at least 50 Rockwell C) and superelastic behavior with recoverable strains greater than 2%. Most structural alloys will not return to their original shape after being deformed as little as 0.2% (a tenth of that possible with superelastic materials like 60 NiTiNOL). Because lower temperatures

  17. Surface Studies of HSLA [high strength low alloy] Steel after Electrochemical Corrosion in Supercritical CO{sub 2}-H{sub 2}O Environment

    Energy Technology Data Exchange (ETDEWEB)

    Ziomek-Moroz, M. Holcomb, G. Tylczak, J Beck, J Fedkin, M. Lvov, S.

    2011-10-11

    Corrosion resistance of pipeline materials for transporting coal combustion produced supercritical CO{sub 2} from power plants to sequestration sites has not been fully determined. Although pipeline materials are resistant to corrosion in pure supercritical CO{sub 2}, cleaning costs of combustion produced CO{sub 2} streams from impurities such as H{sub 2}O, O{sub 2}, SO{sub 2} are too high, making sequestration of pure CO{sub 2} streams unfeasible. Impacts of the H{sub 2}O, O{sub 2}, SO{sub 2} impurities on pipeline corrosion must be determined. Filling Up This Technological Gap requires studying effects of H{sub 2}O, O{sub 2}, SO{sub 2} concentrations on pipeline.

  18. Influences of Ag and Au Additions on Structure and Tensile Strength of Sn-5Sb Lead Free Solder Alloy

    Institute of Scientific and Technical Information of China (English)

    A.A.El-Daly; Y.Swilem; A.E.Hammad

    2008-01-01

    It is important,for electronic application,to decrease the melting point of Sn-5Sb solder alloy because it is relatively high as compared with the most popular eutectic Pb-Sn solder alloy.Adding Au or Ag can decrease the onset melting temperature (233℃) of this alloy to 203.5℃ and 216℃,respectively.The results indicate that the Sn-5Sb-1.5Au alloy has very good ultimate tensile strength (UTS),ductility,and fusion heat,which are better than both those of the Sn-5Sb-3.5Ag and Sn-5Sb alloys.The formation of intermetallic compounds (IMCs) AuSn4 and Ag3Sn enhanced the microstructure stability,while retained the formation of SbSn precipitates in the solidification microstructure,thus significantly improved the strength and ductility.For all alloys,both UTS and yield stress (σy) increase with increasing strain rate and decrease with increasing temperature in tensile tests,but changes of ductility are generally small with inconsistent trends.

  19. Identifying Combination of Friction Stir Welding Parameters to Maximize Strength of Lap Joints of AA2014-T6 Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Rajendrana C.

    2017-01-01

    Full Text Available AA2014 aluminum alloy (Al-Cu alloy has been widely utilized in fabrication of lightweight structures like aircraft structures, demanding high strength to weight ratio and good corrosion resistance. The fusion welding of these alloys will lead to solidification problems such as hot cracking. Friction stir welding is a new solid state welding process, in which the material being welded does not melt and recast. Lot of research works have been carried out by many researchers to optimize process parameters and establish empirical relationships to predict tensile strength of friction stir welded butt joints of aluminum alloys. However, very few investigations have been carried out on friction stir welded lap joints of aluminum alloys. Hence, in this investigation, an attempt has been made to optimize friction stir lap welding (FSLW parameters to attain maximum tensile strength using statistical tools such as design of experiment (DoE, analysis of variance (ANOVA, response graph and contour plots. By this method, it is found that maximum tensile shear fracture load of 12.76 kN can be achieved if a joint is made using tool rotational speed of 900 rpm, welding speed of 110 mm/min, tool shoulder diameter of 12 mm and tool tilt angle of 1.5°.

  20. Model kekuatan geser dan kekuatan tarik perlekatan copper alloy dengan resin akrilik setelah tin plating (Tensile strength and shear strength models bonds in between copper alloy and acrylic resin after tin plating

    Directory of Open Access Journals (Sweden)

    Endanus Harijanto

    2005-09-01

    Full Text Available Tooth crown restoration was made in a complex system consisting of several elements, namely tensile strength and shear strength bond between copper alloy and acrylic resin after tin plating. The aim of this exemination was to find a model representing connection between tensile strength and shear strength in between copper alloy with acrylic resin in statistic method. In conclusion, this exemination utilizing a strength model = 0.645 + 1.237 × tensile strength resulted shear strength exemination. On the other hand, the utilization of a strength = –0.506 + 0.808 × shear strength resulted tensile strength exemination.

  1. The bond strength of porcelain to Ni-Cr alloy--the influence of tin or chromium plating.

    Science.gov (United States)

    Inoue, K; Murakami, T; Terada, Y

    1992-01-01

    Nickel-chromium alloys were plated with tin and chromium to evaluate the effect on porcelain shear bond strength. Six plating methods were used. Additionally, the microstructure of the bond between the plated alloy and porcelain were studied using SEM and EPMA. Tin plating increased the bond strength of porcelain to a nickel-chromium alloy while chromium plating did not.

  2. Bonding strength of Al/Mg/Al alloy tri-metallic laminates fabricated by hot rolling

    Indian Academy of Sciences (India)

    X P Zhang; M J Tan; T H Yang; X J Xu; J T Wang

    2011-07-01

    One of major drawbacks of magnesium alloy is its low corrosion resistance, which can be improved by using an aluminized coating. In this paper, 7075 Al/Mg–12Gd–3Y–0.5Zr/7075 Al laminated composites were produced by a hot roll bonding method. The rolling temperature was determined based on the flow stresses of Mg–12Gd–3Y–0.5Zr magnesium alloy and 7075 Al alloy at elevated temperature. The bonding strength of the laminate composites and their mechanism were studied. The effects of the reduction ratio (single pass), the rolling temperature, and the subsequent annealing on the bonding strength were also investigated. It was observed that the bonding strength increased rapidly with the reduction ratio and slightly with the rolling temperature. The bonding strength increases with the annealing time until the annealing time reaches 2 h and then decreases. The mechanical bond plays a major role in the bonding strength.

  3. Tensile Strength of the Al-9%Si Alloy Modified with Na, F and Cl Compounds

    Directory of Open Access Journals (Sweden)

    T. Lipiński

    2010-01-01

    Full Text Available The modification of the Al-9%Si alloy with the use of a complex modifier containing Na, F and Cl was investigated in the study. The modifier was composed of NaCl, Na3AlF6 and NaF compounds. The modifier and the liquid Al-Si alloy were kept in the crucible for 15 minutes. The modifier's effect relative to the weight of the processed alloy on its tensile strength was presented in graphic form. The results of the study indicate that the complex modifier altered the investigated properties of the eutectic Al-9%Si alloy.

  4. Comparative study of ceramometal tensile bonding strength in two base metal alloys

    Directory of Open Access Journals (Sweden)

    Comparative study of ceramometal tensile bonding strength in two base metal alloys

    2005-06-01

    Full Text Available Statement of Problem: One of the greatest problems in metal –ceramic restorations is debonding of porcelain from dental alloys. Production of dental alloys by Iranian companies necessitates the evaluation of physical and handling properties of these products. Purpose: In this study the bond strength between porcelain and two types of base metal alloys, Supercast (with beryllium and Minalux (without beryllium was investigated. Materials and Methods: In this experimental study 10 cylindric bars from each base metal alloy were prepared. The bars were degassed and porcelain was applied around them in a disc form (8 mm diameter and 2 mm thickness. The bond strength of porcelain to metal bars was tested with the shear strength test by Instron. Data were analyzed with student t-test and P<0.05 was considered as the limit of significance. Results: The mean failure load was 71.58±6.4 KgF for Supercast and 67.34±5.48 for Minalux alloy. The bond strength of Supercast and Minalux were 55.85±4.99 MPa and 52.54±4.27 MPa respectively. The difference was statistically significant (P0.001. Conclusions: This study showed that nickel-chromium-beryllium alloy (Supercast produced significantly better ceramometal bonding than nickel chromium alloy without beryllium (Minalux.

  5. Strength of Hycon 3 HP{trademark} Be-Cu and other copper alloys from 20 C to 200 C

    Energy Technology Data Exchange (ETDEWEB)

    Weggel, R.J. [Massachusetts Inst. of Tech., Cambridge, MA (United States). Francis Bitter National Magnet Lab.; Ratka, J.O.; Spiegelberg, W.D. [Brush Wellman Inc., Cleveland, OH (United States); Sakai, Yoshikazu [National Research Inst. for Metals, Ibaraki (Japan)

    1994-07-01

    To be suitable for high-performance water-cooled magnets a conductor must have an excellent combination of electrical conductivity and tensile strength at moderately elevated temperatures. The authors have measured the 0.2% yield and ultimate tensile strengths, elongation and modulus of five copper alloys, in the form of heavily cold-worked strip 0.4 mm to 1.2 mm thick, at temperatures up to 200 C. The alloys are Hycon 3 HP Be-Cu (UNS alloy C17510), a 24% silver-copper being developed by NRIM (Tsukuba, Japan), Glidcop{reg_sign}, Zr-Cu and electrolytic tough pitch copper. Be-Cu, Zr-Cu and Ag-Cu all retained strength very well. Be-Cu decreased in U.T.S. only 10% from room temperature to 200 C, Zr-Cu, 15%. For Ag-Cu the decrease was 10% from 20 to 150 C, and another 10% during the next 50 C. Glidcop weakened 20% by 150 C. So did ETP copper, whose strength then plummeted another 50% by 200 C. Except for Ag-Cu, with its filamentary microstructure, all alloys were isotropic within about 5%. The anisotropy of Ag-Cu was about 12%, with the transverse direction being the stronger.

  6. Study on strength and fracture toughness of Al-Zn-Mg-Cu-Ti(-Sn alloys

    Directory of Open Access Journals (Sweden)

    Yan A.

    2015-01-01

    Full Text Available The strength and fracture toughness of Al-Zn-Mg-Cu-Ti(-Sn alloys were investigated by performing tensile and plane strain fracture toughness (KIC tests. Detailed observations with optical, scanning electron and transmission electron microscopy were conducted to analyze microstructure and fracture surfaces of the alloys. The results revealed that addition of Sn refined the solution-aging grain size of matrix and reduced coarsening rate of precipitate during aging. Narrower precipitation free zones and more discontinuous distribution of grain boundary precipitates were observed to be displayed in the Sn-containing alloy. Small size second phase particles Mg2Sn were observed to form in the Sn-containing alloy and distribute in the fine dimples of fracture surface. These features of microstructure were believed to impart higher strength and fracture toughness of the Sn-containing alloy on overaging.

  7. Progress in High-Entropy Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Gao, Michael C

    2013-12-01

    Strictly speaking, high-entropy alloys (HEAs) refer to single-phase, solid-solution alloys with multiprincipal elements in an equal or a near-equal molar ratio whose configurational entropy is tremendously high. This special topic was organized to reflect the focus and diversity of HEA research topics in the community.

  8. Ductilization of High-Strength Magnesium Alloys

    Science.gov (United States)

    2012-09-17

    Gantt Chart Apr. 9 Apr. 16 Apr. 23 Apr. 30 May 7 May 14 May 21 May 28 Literature research X X X 29 Geng’s model...58.03 13.27 28.70 at.% Matrix 98.09 1.5 0.41 precipitate 87.27 5.45 7.27 Figure 16 shows the ternary diagram plotted with the Mg-Y-Nd database...fraction region of the system. 42 Figure 16 Ternary diagram at 250°C Figure 17 The Mg-Y-Nd isothermal section at 250°C 43 Figure 18 and

  9. Precipitation-Strengthened, High-Temperature, High-Force Shape Memory Alloys

    Science.gov (United States)

    Noebe, Ronald D.; Draper, Susan L.; Nathal, Michael V.; Crombie, Edwin A.

    2008-01-01

    Shape memory alloys (SMAs) are an enabling component in the development of compact, lightweight, durable, high-force actuation systems particularly for use where hydraulics or electrical motors are not practical. However, commercial shape memory alloys based on NiTi are only suitable for applications near room temperature, due to their relatively low transformation temperatures, while many potential applications require higher temperature capability. Consequently, a family of (Ni,Pt)(sub 1-x)Ti(sub x) shape memory alloys with Ti concentrations ranging from about 15 to 25 at.% have been developed for applications in which there are requirements for SMA actuators to exert high forces at operating temperatures higher than those of conventional binary NiTi SMAs. These alloys can be heat treated in the range of 500 C to produce a series of fine precipitate phases that increase the strength of alloy while maintaining a high transformation temperature, even in Ti-lean compositions.

  10. Strength properties of preceramic brazed joints of a gold-palladium alloy with a microwave-assisted oven and gas/oxygen torch technique.

    Science.gov (United States)

    Kim, Hyeongil; Prasad, Soni; Dunford, Robert; Monaco, Edward A

    2014-09-01

    The effect of microwave brazing on the strength properties of dental casting alloys is not yet known. The purpose of this study was to compare the strength properties of preceramic brazed joints obtained by using a microwave oven and a conventional torch flame for a high noble alloy (Au-Pd). A total of 18 tensile bars made of an Au-Pd ceramic alloy were fabricated. Six specimens were cut and joined with a high-fusing preceramic solder in a specially designed microwave oven, and 6 specimens were joined with a conventional natural gas/oxygen torch. The remaining 6 uncut specimens were tested as a control. All the specimens were subjected to testing with a universal testing machine. A 1-way ANOVA was performed for each strength property tested. The tensile strength of the uncut group was the highest (745 ±19 MPa), followed by the microwave group (420 ±68 MPa) and the conventional torch group (348 ±103 MPa) (Pmicrowave group and gas torch group. The tensile strength of the microwave group exceeded ANSI/ADA Standard No. 88, Dental Brazing Alloys (a joint standard of the American National Standards Institute and the American Dental Association). The microwave heating preceramic solder method demonstrated the excellent tensile strength of an Au-Pd alloy and may be an alternative way of joining alloys when a torch flame is contraindicated. Copyright © 2014 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  11. Oxidation resistant high creep strength austenitic stainless steel

    Science.gov (United States)

    Brady, Michael P.; Pint, Bruce A.; Liu, Chain-Tsuan; Maziasz, Philip J.; Yamamoto, Yukinori; Lu, Zhao P.

    2010-06-29

    An austenitic stainless steel displaying high temperature oxidation and creep resistance has a composition that includes in weight percent 15 to 21 Ni, 10 to 15 Cr, 2 to 3.5 Al, 0.1 to 1 Nb, and 0.05 to 0.15 C, and that is free of or has very low levels of N, Ti and V. The alloy forms an external continuous alumina protective scale to provide a high oxidation resistance at temperatures of 700 to 800.degree. C. and forms NbC nanocarbides and a stable essentially single phase fcc austenitic matrix microstructure to give high strength and high creep resistance at these temperatures.

  12. Low Cost Al-Si Casting Alloy As In-Situ Composite for High Temperature Applications

    Science.gov (United States)

    Lee, Jonathan A.

    2000-01-01

    A new aluminum-silicon (Al-Si) alloy has been successfully developed at NASA- Marshall Space Flight Center (MSFC) that has significant improvement in tensile and fatigue strength at elevated temperatures (500 F-700 F). The alloy offers a number of benefits such as light weight, high hardness, low thermal expansion and high surface wear resistance. In hypereutectic form, this alloy is considered as an in-situ Al-Si composite with tensile strength of about 90% higher than the auto industry 390 alloy at 600 F. This composite is very economically produced by using either conventional permanent steel molds or die casting. The projected material cost is less than $0.90 per pound, and automotive components such as pistons can be cast for high production rate using conventional casting techniques with a low and fully accounted cost. Key Words: Metal matrix composites, In-situ composite, aluminum-silicon alloy, hypereutectic alloy, permanent mold casting, die casting.

  13. Recent Progress in High Strength Low Carbon Steels

    Directory of Open Access Journals (Sweden)

    Zrník J.

    2006-01-01

    Full Text Available Advanced High Strength (AHS steels, among them especially Dual Phase (DP steels, Transformation Induced Plasticity (TRIP steels, Complex Phase (CP steels, Partially Martensite (PM steels, feature promising results in the field. Their extraordinary mechanical properties can be tailored and adjusted by alloying and processing. The introduction of steels with a microstructure consisting at least of two different components has led to the enlargement of the strength level without a deterioration of ductility. Furthermore, the development of ultra fine-grained AHS steels and their service performance are reviewed and new techniques are introduced. Various projects have been devoted to develop new materials for flat and long steel products for structural applications. The main stream line is High Strength, in order to match the weight lightening requirements that concern the whole class of load bearing structures and/or steel components and one of the most investigated topics is grain refinement.

  14. Fatigue behavior of copper and selected copper alloys for high heat flux applications

    Energy Technology Data Exchange (ETDEWEB)

    Leedy, K.D.; Stubbins, J.F.; Singh, B.N.; Garner, F.A.

    1996-04-01

    The room temperature fatigue behavior of standard and subsize specimens was examined for five copper alloys: OFHC Cu, two CuNiBe alloys, a CuCrZr alloy, and a Cu-Al{sub 2}O{sub 3} alloy. Fatigue tests were run in strain control to failure. In addition to establishing failure lives, the stress amplitudes were monitored as a function of numbers of accrued cycles. The results indicate that the alloys with high initial yield strengths provide the best fatigue response over the range of failure lives examined in the present study: N{sub f} = 10{sup 3} to 10{sup 6}. In fact, the fatigue performance of the best alloys is dominated by the elastic portion of the strain range, as would be expected from the correlation of performance with yield properties. The alumina strengthened alloy and the two CuNiBe alloys show the best overall performance of the group examined here.

  15. The strain-rate sensitivity of high-strength high-toughness steels.

    Energy Technology Data Exchange (ETDEWEB)

    Dilmore, M.F. (AFRL/MNMW, Eglin AFB, FL); Crenshaw, Thomas B.; Boyce, Brad Lee

    2006-01-01

    The present study examines the strain-rate sensitivity of four high strength, high-toughness alloys at strain rates ranging from 0.0002 s-1 to 200 s-1: Aermet 100, a modified 4340, modified HP9-4-20, and a recently developed Eglin AFB steel alloy, ES-1c. A refined dynamic servohydraulic method was used to perform tensile tests over this entire range. Each of these alloys exhibit only modest strain-rate sensitivity. Specifically, the strain-rate sensitivity exponent m, is found to be in the range of 0.004-0.007 depending on the alloy. This corresponds to a {approx}10% increase in the yield strength over the 7-orders of magnitude change in strain-rate. Interestingly, while three of the alloys showed a concominant {approx}3-10% drop in their ductility with increasing strain-rate, the ES1-c alloy actually exhibited a 25% increase in ductility with increasing strain-rate. Fractography suggests the possibility that at higher strain-rates ES-1c evolves towards a more ductile dimple fracture mode associated with microvoid coalescence.

  16. Progress toward a tungsten alloy wire/high temperature alloy composite turbine blade

    Science.gov (United States)

    Ritzert, F. J.; Dreshfield, R. L.

    1992-01-01

    A tungsten alloy wire reinforced high temperature alloy composite is being developed for potential application as a hollow turbine blade for advanced rocket engine turbopumps. The W-24Re-HfC alloy wire used for these composite blades provides an excellent balance of strength and wire ductility. Preliminary fabrication, specimen design, and characterization studies were conducted by using commercially available W218 tungsten wire in place of the W-24Re-Hfc wire. Subsequently, two-ply, 50 vol pct composite panels using the W-24Re-HfC wire were fabricated. Tensile tests and metallographic studies were performed to determine the material viability. Tensile strengths of a Waspaloy matrix composite at 870 C were 90 pct of the value expected from rule-of-mixtures calculations. During processing of this Waspaloy matrix composite, a brittle phase was formed at the wire/matrix interface. Circumferential wire cracks were found in this phase. Wire coating and process evaluation efforts were performed in an attempt to solve the reaction problem. Although problems were encountered in this study, wire reinforced high temperature alloy composites continue to show promise for turbopump turbine blade material improvement.

  17. Superior hydrogen storage in high entropy alloys

    Science.gov (United States)

    Sahlberg, Martin; Karlsson, Dennis; Zlotea, Claudia; Jansson, Ulf

    2016-11-01

    Metal hydrides (MHx) provide a promising solution for the requirement to store large amounts of hydrogen in a future hydrogen-based energy system. This requires the design of alloys which allow for a very high H/M ratio. Transition metal hydrides typically have a maximum H/M ratio of 2 and higher ratios can only be obtained in alloys based on rare-earth elements. In this study we demonstrate, for the first time to the best of our knowledge, that a high entropy alloy of TiVZrNbHf can absorb much higher amounts of hydrogen than its constituents and reach an H/M ratio of 2.5. We propose that the large hydrogen-storage capacity is due to the lattice strain in the alloy that makes it favourable to absorb hydrogen in both tetrahedral and octahedral interstitial sites. This observation suggests that high entropy alloys have future potential for use as hydrogen storage materials.

  18. Fatigue Strength Estimation Based on Local Mechanical Properties for Aluminum Alloy FSW Joints

    Directory of Open Access Journals (Sweden)

    Kittima Sillapasa

    2017-02-01

    Full Text Available Overall fatigue strengths and hardness distributions of the aluminum alloy similar and dissimilar friction stir welding (FSW joints were determined. The local fatigue strengths as well as local tensile strengths were also obtained by using small round bar specimens extracted from specific locations, such as the stir zone, heat affected zone, and base metal. It was found from the results that fatigue fracture of the FSW joint plate specimen occurred at the location of the lowest local fatigue strength as well as the lowest hardness, regardless of microstructural evolution. To estimate the fatigue strengths of aluminum alloy FSW joints from the hardness measurements, the relationship between fatigue strength and hardness for aluminum alloys was investigated based on the present experimental results and the available wide range of data from the references. It was found as: σa (R = −1 = 1.68 HV (σa is in MPa and HV has no unit. It was also confirmed that the estimated fatigue strengths were in good agreement with the experimental results for aluminum alloy FSW joints.

  19. Shear bond strength of a ceromer to noble and base metal alloys

    Directory of Open Access Journals (Sweden)

    Dorriz H.

    2006-08-01

    Full Text Available Background and Aim: The improvement of the physical and chemical properties of resins as well as great advances achieved in the field of chemical bonding of resin to metal has changed the trend of restorative treatments. Today the second generation of laboratory resins have an important role in the restoration of teeth. The clinical bond strength should be reliable in order to gain successful results. In this study the shear bond strength (SBS between targis (a ceromer and two alloys (noble and base metal was studied and the effect of thermocycling on the bond investigated. Materials and Methods: In this experimental study, alloys samples were prepared according to the manufacturer. After sandblasting of bonding surfaces with 50µ AI2o3 Targis was bonded to the alloy using Targis I link. All of the samples were placed in 37°C water for a period of 24 hours. Then half of the samples were subjected to 1000 cycles of thermocycling at temperatures of 5°C and 55°C. Planear shear test was used to test the bond strength in the Instron machine with the speed rate of 0.5mm/min. Data were analyzed by SPSS software. Two-way analysis of variance was used to compare the bond strength among the groups. T test was used to compare the alloys. The influence of thermocycling and alloy type on bond strength was studied using Mann Whitney test. P<0.05 was considered as the limit of significance. Result: The studied alloys did not differ significantly, when the samples were not thermocycled (P=0.136 but after thermocycling a significant difference was observed in SBS of resin to different alloys (P=000.1. Thermal stress and alloy type had significant interaction, with regard to shear bond strength (P=0.003. There was a significant difference in SBS before and after thermocycling in noble alloys (P=0.009, but this was not true in base metals (P=0.29. Maximum SBS (19.09 Mpa belonged to Degubond 4, before thermocycling. Minimum SBS (8.21 Mpa was seen in Degubond 4

  20. Development of a Nickel-base Cast Superalloy with High Strength and Superior Creep Properties

    Institute of Scientific and Technical Information of China (English)

    Jieshan HOU; Jianting GUO; Lanzhang ZHOU; Zhijun LI

    2005-01-01

    Derived from Russian alloy CHS88U, six experimental Ni-base alloys named as A to F in the Ni-Cr-Co-W-Ti-Al-Hf system are designed, evaluated and processed. One of these alloys, F, shows excellent high temperature tensile strength and ductility with superior creep rupture properties. As predicted by using modeling tools such as PHACOM and NEW PHACOMP, there is hardly the tendency for formation of topologically close-packed phase (TCP) phase in alloy F. Furthermore, through microstructural observation, it is also found that no TCP phase is formed in alloy F after long-time exposure at high temperature. So alloy F has well balance of phase stability and mechanical properties in view of application for gas turbines. It is proved that d-electron approach can be applied for design and development of nickel-base superalloys for gas turbine application.

  1. Microscopy and strength of borosilicate glass-to-Kovar alloy joints

    Energy Technology Data Exchange (ETDEWEB)

    Chanmuang, C. [Department of Physics, Faculty of Science, Chiang Mai University, Chiang Mai 50200 (Thailand)], E-mail: chutimunta@hotmail.com; Naksata, M. [Department of Physics, Faculty of Science, Chiang Mai University, Chiang Mai 50200 (Thailand); Chairuangsri, T. [Department of Industrial Chemistry, Faculty of Science, Chiang Mai University, Chiang Mai 50200 (Thailand); Jain, H.; Lyman, C.E. [Department of Materials Science and Engineering, Lehigh University, Bethlehem, PA 18015-3195 (United States)

    2008-02-15

    The microstructural basis of the strength of borosilicate glass-to-Kovar alloy joints has been investigated where the alloy was preoxidised at 750 deg. C for 10 min in air. X-ray diffraction revealed that the oxide scale consisted of hematite and magnetite. Glass was bonded to the alloy by melting at 1000 deg. C for 15 min under two conditions: (a) ambient atmosphere and (b) vacuum (360 mbar). Scanning and transmission electron microscopy revealed an iron oxide interlayer in the joint bonded under normal atmosphere. Dendritic fayalite nucleated on the iron oxide interlayer and grew into the glass. In the joint made under vacuum, neither the interlayer nor the fayalite phase was observed. In both cases, Co and Ni in the alloy were not involved in the chemical bonding. The joint formed under vacuum had a higher bonding strength of 4.3 MPa, compared to 3.6 MPa for the joint bonded under ambient atmosphere.

  2. A Study on the Combined Treatment of Cryorolling, Short-Annealing, and Aging for the Development of Ultrafine-Grained Al 6063 Alloy with Enhanced Strength and Ductility

    Science.gov (United States)

    Panigrahi, Sushanta Kumar; Jayaganthan, R.

    2010-10-01

    High-strength ultrafine-grained (UFG) metals and alloys often show a reduced tensile ductility when compared with their coarse-grained counterparts. The earlier attempts in trying to improve their ductility usually have led to sacrificing its strength. Optimized process conditions are proposed to achieve both high strength and high ductility in the Al 6063 alloy in the current work. It involves solution treatment of the Al 6063 alloy to dissolve the second-phase particles, cryorolling (CR) to produce a high density of dislocations, short annealing (SA) treatment to recrystallize partially the microstructure without affecting the age-hardening effect, and finally aging treatment to generate highly dispersed nano precipitates. The solution treatment prior to CR combined with post-CR SA at 428 K (155 °C) for 5 minutes followed by aging treatment at 398 K (125 °C) for 12 hours are the optimum processing conditions to obtain the UFG microstructure with improved tensile strength (286 MPa) and good tensile ductility (14 pct) in the Al 6063 alloy. It is observed that the accumulation of dislocations and the formation of nanosized precipitates are responsible for improving the strength, whereas both a low dislocation density and a high density of nanosized precipitates contribute to the improvement in ductility of the CR Al 6063 alloy subjected to an optimized treatment of short annealing and aging.

  3. Effect of heat treatment conditions on the dynamic strength and failure behavior of titanium alloy Ti-6Al-4V

    Science.gov (United States)

    Krüger, L.; Sommer, K.; Halle, T.; Hockauf, M.; Meyer, L. W.

    2006-08-01

    The effect of heat treatment conditions on high rate mechanical properties of the (α +β) titanium alloy Ti-6Al-4V was investigated. Dependent on the solution annealing temperature, cooling rate and further annealing the strength and failure properties can be varied in a wide range. Microstructures obtained by annealing below the β-transus followed by furnace cooling show balanced properties of high strength, deformability, and therefore the highest energy consumption under dynamic compressive loading, but the lowest hardness values. Instrumented impact tests on Charpy U-notch specimens reveal evidence for a less brittle behaviour combined with the highest absorbed energy for furnace cooled conditions, only.

  4. Evaluation of shear bond strength of composite resin to nonprecious metal alloys with different surface treatments

    OpenAIRE

    Yassini E.; Almasi S

    2007-01-01

    Background and Aim: Replacing fractured ceramometal restorations may be the best treatment option, but it is costly. Many different bonding systems are currently available to repair the fractured ceramometal restorations. This study compared the shear bond strength of composite to a base metal alloy using 4 bonding systems.Materials and Methods: In this experimental in vitro study, fifty discs, casted in a Ni-Cr-Be base metal alloy (Silvercast, Fulldent),were ground with 120, 400 and 600 grit...

  5. Relation between the thickness direction strength and the occurrence of separations on low alloys and high resistance steels; Relacao entre a tenacidade da direcao da espessura e a ocorrencia de separacoes em acos de baixa liga e alta resistencia

    Energy Technology Data Exchange (ETDEWEB)

    Sivieri, Olivio A.; Talhiari, Ricardo S.; Souza Paraiso, Mauro de; Silva, Paulo S.C.P. da [Instituto de Pesquisas Tecnologicas (IPT), Sao Paulo, SP (Brazil); Silva, Carlos N. P. da [Companhia Siderurgica Paulista (Brazil)

    1984-12-31

    The occurrence of `separations`(splitting type fracture) in the samples from experimental molts of HSLA (high resistance and low alloy) steels produced by COSIPA is studied. Instrumented Charpy and COD tests were conducted. The importance of the through-the-thickness (SL orientation) for the comparison between the steels and the interpretations of the conditions for the occurrence of separations is emphasized. (author). 11 figs., 1 tab., 7 refs.

  6. Deformation and strength of Ti–6Al–4V alloyed with B at cryogenic temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Singh, Gaurav [Department of Materials Engineering, Indian Institute of Science, Bangalore 560012 (India); Bajargan, Govind [Department of Materials Engineering, Indian Institute of Science, Bangalore 560012 (India); Light Alloy Division, Vikram Sarabhai Space Centre, Trivandrum 695022 (India); Datta, Ranjan [International Centre for Materials Science, JNCASR, Jakkur P.O., Bangalore 560064 (India); Ramamurty, Upadrasta, E-mail: ramu@materials.iisc.ernet.in [Department of Materials Engineering, Indian Institute of Science, Bangalore 560012 (India); International Centre for Materials Science, JNCASR, Jakkur P.O., Bangalore 560064 (India); Center of Excellence for Advanced Materials Research, King Abdulaziz University, Jeddah 21589 (Saudi Arabia)

    2014-08-12

    Plastic deformation and strength of Ti–6Al–4V (Ti64) alloyed with minor additions of B at cryogenic temperatures were investigated through unnotched and notched tensile tests at 20 and 77 K. Marked microstructural refinement that occurs with the trace addition of B to Ti64 was exploited for examining the role of microstructural length scales on the cryogenic plastic deformation. The tensile tests were complemented with detailed microstructural characterisation using transmission electron microscopy and electron back scattered diffraction imaging of the deformed specimens. Experimental results show that the addition of 0.30 wt% and above of B to Ti64 reduces ductility, and in turn enhances the notch sensitivity to the extent that those alloys become unsuitable for low temperature applications. However, the addition of ∼0.10 wt% B is beneficial in enhancing the low temperature strength. An examination of the yield strength variation at various temperatures reveals that at 77 K, the colony size determines the yield strength of the alloy, just as it does at room temperature; implying dislocation-mediated plasticity continues to dominate up to 77 K. At 20 K, however, twinning dominates the flow response, with the activation of {112"¯1} and {56"¯13"¯} twinning in addition to {101"¯2} in the base alloy resulting in enhanced ductility of it as compared to either B-modified alloys at 20 K or the base alloy itself at 77 K. The observation of a reasonable correlation between the lath aspect ratio, given by the colony-to-lath thickness ratios, and yield strength variation at 20 K suggests that coarse colony size in the base alloy allows for the activation of additional twinning mechanisms.

  7. Effects of Rolling Reduction and Strength of Composed Layers on Bond Strength of Pure Copper and Aluminium Alloy Clad Sheets Fabricated by Cold Roll Bonding

    Directory of Open Access Journals (Sweden)

    Yoji Miyajima

    2014-01-01

    Full Text Available Three types of clad sheets, Cu/Al, Cu/AA5052, and Cu/AA5083, were produced by cold roll bonding with the rolling reduction of 50% and 75%. Tensile shear tests which give tensile shear strength were performed in order to assess the bond strength. Scanning electron microscopy was performed on the fractured interface produced by the tensile shear tests, which suggests that the fracture occurs within the Al alloy layer. The tensile shear strengths considering the area fraction of deposit of Al alloy on Cu side were compared with the shear stress converting from the ultimate tensile strengths. As a result, the tensile shear strength of the clad sheets is attributed to the shear strength of Al alloy layer close to the well bonded interface. A simple model was proposed that explains the effects of the rolling reduction and area fraction of deposit of Al alloy.

  8. High temperature strain of metals and alloys. Physical fundamentals

    Energy Technology Data Exchange (ETDEWEB)

    Levitin, V. [National Technical Univ., Zaporozhye (Ukraine)

    2006-07-01

    The author shows how new in-situ X-ray investigations and transmission electron microscope studies lead to novel explanations of high-temperature deformation and creep in pure metals, solid solutions and super alloys. This approach is the first to find unequivocal and quantitative expressions for the macroscopic deformation rate by means of three groups of parameters: substructural characteristics, physical material constants and external conditions. Creep strength of the studied uptodate single crystal super alloys is greatly increased over conventional polycrystalline super alloys. The contents of this book include: macroscopic characteristics of strain at high temperatures; experimental equipment and technique of in situ X-ray investigations; experimental data and structural parameters in deformed metals; sub-boundaries as dislocation sources and obstacles; the physical mechanism of creep and the quantitative structural model; simulation of the parameters evolution; system of differential equations; high-temperature deformation of industrial super alloys; single crystals of super alloys; effect of composition, orientation and temperature on properties; and creep of some refractory metals.

  9. Development of third generation advanced high strength steels

    Science.gov (United States)

    McGrath, Meghan Colleen

    Lightweight duplex steels with combinations of either bainite, acicular ferrite, and austenite or martensite and austenite were investigated as third generation advanced high strength steels targeted for automotive applications. Large additions of manganese (> 13 wt%) and carbon (Strength and ductility were increased while density was decreased with aluminum additions between 2.4 and 5.5 wt% to the steel. This research addressed the dependence of alloying on microstructures and mechanical behavior for high manganese and aluminum duplex steels that were cast and subsequently hot rolled. Duplex steels with different volume fractions of primary delta-ferrite were used to study the crystallography of austenite fanned during the peritectic reaction. Solute profiles across the peritectic interface showed aluminum segregated near the interface which promoted bainitic ferrite formation. Thermal treatments were used to manipulate the concentration and type of oxides and the ferrite plate density was found to correlate with inclusions of low misfit in steels with austenite grain size of 16.5 microm. A steel with bainite and acicular ferrite produced an ultimate tensile strength of 970 MPa and elongation of 40%. The mechanical prope1iies depended on the strengths and size of the microstructural constituents. Work hardening behavior was examined in a steel exhibiting multiple martensitic transformation induced plasticity (gamma-austenite→epsilon-smartensite→alpha-martensite). A strain hardening exponent as high as 1.4 was observed with ultimate tensile strength and elongation as high as 1,165 MPa and 34%.

  10. High Temperature Properties and Recent Research Trend of Mg-RE Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Nam, Soo Woo [Korea Institute of Science and Technology Information, Seoul (Korea, Republic of)

    2017-04-15

    For the applications in automotive, aircraft, aerospace, and electronic industries, the lightest structural Mg alloys have received much attention since 2000. There has been some progress for the improvement of the mechanical properties such as room temperature strength, formability and mechanical anisotropy. However, the high temperature strength of Mg alloys is very low to be used for the parts and structures of high temperature conditions. For the last decade, considerable efforts are concentrated for the development of Mg alloys to be used at high temperature. Newly developing Mg-RE alloys are the good examples for the high temperature use. In this regard, this review paper introduces the recent research trends for the development of Mg-RE alloys strengthened with some precipitates and the long period stacking ordered (LPSO) structures related RE elements.

  11. Effects of conventional welding and laser welding on the tensile strength, ultimate tensile strength and surface characteristics of two cobalt-chromium alloys: a comparative study.

    Science.gov (United States)

    Madhan Kumar, Seenivasan; Sethumadhava, Jayesh Raghavendra; Anand Kumar, Vaidyanathan; Manita, Grover

    2012-06-01

    The purpose of this study was to evaluate the efficacy of laser welding and conventional welding on the tensile strength and ultimate tensile strength of the cobalt-chromium alloy. Samples were prepared with two commercially available cobalt-chromium alloys (Wironium plus and Diadur alloy). The samples were sectioned and the broken fragments were joined using Conventional and Laser welding techniques. The welded joints were subjected to tensile and ultimate tensile strength testing; and scanning electron microscope to evaluate the surface characteristics at the welded site. Both on laser welding as well as on conventional welding technique, Diadur alloy samples showed lesser values when tested for tensile and ultimate tensile strength when compared to Wironium alloy samples. Under the scanning electron microscope, the laser welded joints show uniform welding and continuous molt pool all over the surface with less porosity than the conventionally welded joints. Laser welding is an advantageous method of connecting or repairing cast metal prosthetic frameworks.

  12. High-temperature corrosion behavior of coatings and ODS alloys based on Fe{sub 3}Al

    Energy Technology Data Exchange (ETDEWEB)

    Tortorelli, P.F.; Pint, B.A.; Wright, I.G.

    1996-06-01

    Iron aluminides containing greater than about 20-25 @ % Al have oxidation/sulfidation resistance at temperatures well above those at which these alloys have adequate mechanical strength. In addition to alloying modifications for improved creep resistance of wrought material, this strength limitation is being addressed by development of oxide-dispersion- strengthened (ODS) iron aluminides and by evaluation of Fe{sub 3}Al alloy compositions as coatings or claddings on higher-strength, less corrosion-resistant materials. As part of these efforts, the high-temperature corrosion behavior of iron-aluminide weld overlays and ODS alloys is being characterized and compared to previous results for ingot-processed material.

  13. Microstructure and Room Temperature Properties of a High-Entropy TaNbHfZrTi Alloy (Postprint)

    Science.gov (United States)

    2014-04-01

    Vickers microhardness are  = 9.94 g/cm3 and Hv = 3826 MPa. The alloy has high compression yield strength (0 2 = 929 MPa) and ductility (ε > 50%). The...the BCC crystal structure, density, , Vickers microhardness, Hv, and yield strength, 0.2, of the pure metals and the studied alloy. Metal Ta Nb Hf...agreement with the random (disordered) distribution of the alloying elements in the BCC lattice of the alloy. The RT yield strength and Vickers microhardness

  14. MECHANICAL STRENGTH OF HIGHLY POROUS CERAMICS

    NARCIS (Netherlands)

    VANDENBORN, IC; SANTEN, A; HOEKSTRA, HD; DEHOSSON, JTM; Born, I.C. van den

    1991-01-01

    This paper reports on the mechanical strength of highly porous ceramics in terms of the Weibull and Duxbury-Leath distributions. More than 1000 side-crushing strength tests on silica-catalyst carriers of various particle sizes have been performed in series. Within a series, preparation conditions we

  15. Residual Strength of Stiffened LY12CZ Aluminum Alloy Panels with Widespread Fatigue Damage

    Institute of Scientific and Technical Information of China (English)

    Li Zhong; Ge Sen; Lu Guozhi; Chen Li; Ding Huiliang

    2008-01-01

    Experimental and analytical investigations on the residual strength of the stiffened LY12CZ aluminum alloy panels with widespread fatigue damage (WFD) are conducted. Nine stiffened LY12CZ aluminum alloy panels with three different types of damage are tested for residual strength. Each specimen is pre-cracked at rivet holes by saw cuts and subjected to a monotonically increasing tensile load until failure is occurred and the failure load is recorded. The stress intensity factors at the tips of the lead crack and the adjacent WFD cracks of the stiffened aluminum alloy panels are calculated by compounding approach and finite element method (FEM) respectively. The residual strength of the stiffened panels with WFD is evaluated by the engineering method with plastic zone linkup criterion and the FEM with apparent fracture toughness criterion respectively. The predicted residual strength agrees well with the experiment results. It indicates that in engineering practice these methods can be used for residual strength evaluation with the acceptable accuracy. It can be seen from this research that WFD can significantly reduce the residual strength and the critical crack length of the stiffened panels with WFD. The effect of WFD crack length on residual strength is also studied.

  16. The electronic mechanism of the gamma/gamma' interface strength of Ir-based alloys

    CERN Document Server

    Chen, K; Tse, J S

    2002-01-01

    The electronic structures of the gamma/gamma' interface for two-phase Ir-based alloys (Ir/Ir sub 3 Ta and Ir/Ir sub 3 Ti) have been investigated by performing first-principles quantum mechanics DMol3 (a type of density functional theory for molecules) calculations. The Mayer bond order (MBO) is used to represent the shear and cohesion strengths of the interface by a local sum of the horizontal and vertical MBOs. By comparison with those for single-crystal Ir, the results show that both the cohesive and shear strengths of the gamma/gamma' interface for the Ir/Ir sub 3 Ta alloy increase. The cohesive strength of the interface for the Ir/Ir sub 3 Ti alloy increases, whereas the shear strength of the interface for Ir/Ir sub 3 Ti decreases. The electron charge density, the Hirshfeld charge, and orbital charge transfers are also calculated and analysed. An electronic mechanism for the gamma/gamma' interface strength of Ir-based alloys is then suggested.

  17. Effect of the strain-induced melt activation (SIMA) process on the tensile properties of a new developed super high strength aluminum alloy modified by Al-5Ti-1B grain refiner

    Energy Technology Data Exchange (ETDEWEB)

    Haghparast, Amin [School of Mechanical Engineering, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Nourimotlagh, Masoud [Young Researchers Club, Dareshahr Branch, Islamic Azad university (Iran, Islamic Republic of); Alipour, Mohammad, E-mail: Alipourmo@ut.ac.ir [School of Metallurgy and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of)

    2012-09-15

    In this study, the effect of Al-5Ti-1B grain refiners and modified strain-induced melt activation process on an Al-Zn-Mg-Cu alloy was studied. The optimum level of Ti was found to be 0.1 wt.%. The specimens subjected to deformation ratio of 40% (at 300 Degree-Sign C) and various heat treatment times (10-40 min) and temperature (550-600 Degree-Sign C) regimes were characterized in this study. Reheating condition to obtain a fine globular microstructure was optimized. Microstructural examinations were conducted by optical and scanning electron microscopy coupled with an energy dispersive spectrometry. The optimum temperature and time in strain-induced melt activation process are 575 Degree-Sign C and 20 min, respectively. T6 heat treatment including quenching to room temperature and aging at 120 Degree-Sign C for 24 h was employed to reach to the maximum strength. Significant improvements in mechanical properties were obtained with the addition of grain refiner combined with T6 heat treatment. After the T6 heat treatment, the average tensile strength increased from 283 MPa to 587 and 332 MPa to 617 for samples refined with 2 wt.% Al-5Ti-1B before and after strain-induced melt activation process and extrusion process, respectively. Ultimate strength of Ti-refined specimens without SIMA process has a lower value than globular microstructure specimens after SIMA and extrusion process. - Highlights: Black-Right-Pointing-Pointer The effect of Al-5Ti-1B on the aluminum alloy produced by SIMA process was studied. Black-Right-Pointing-Pointer Al-5Ti-1B is an effective in reducing the grain and reagent fine microstructure. Black-Right-Pointing-Pointer Reheating condition to obtain a fine globular microstructure was optimized. Black-Right-Pointing-Pointer The optimum temperature and time in SIMA process are 575 Degree-Sign C and 20 min respectively. Black-Right-Pointing-Pointer UTS of globular structure specimens have a more value than Ti-refined specimens.

  18. Phonon broadening in high entropy alloys

    Science.gov (United States)

    Körmann, Fritz; Ikeda, Yuji; Grabowski, Blazej; Sluiter, Marcel H. F.

    2017-09-01

    Refractory high entropy alloys feature outstanding properties making them a promising materials class for next-generation high-temperature applications. At high temperatures, materials properties are strongly affected by lattice vibrations (phonons). Phonons critically influence thermal stability, thermodynamic and elastic properties, as well as thermal conductivity. In contrast to perfect crystals and ordered alloys, the inherently present mass and force constant fluctuations in multi-component random alloys (high entropy alloys) can induce significant phonon scattering and broadening. Despite their importance, phonon scattering and broadening have so far only scarcely been investigated for high entropy alloys. We tackle this challenge from a theoretical perspective and employ ab initio calculations to systematically study the impact of force constant and mass fluctuations on the phonon spectral functions of 12 body-centered cubic random alloys, from binaries up to 5-component high entropy alloys, addressing the key question of how chemical complexity impacts phonons. We find that it is crucial to include both mass and force constant fluctuations. If one or the other is neglected, qualitatively wrong results can be obtained such as artificial phonon band gaps. We analyze how the results obtained for the phonons translate into thermodynamically integrated quantities, specifically the vibrational entropy. Changes in the vibrational entropy with increasing the number of elements can be as large as changes in the configurational entropy and are thus important for phase stability considerations. The set of studied alloys includes MoTa, MoTaNb, MoTaNbW, MoTaNbWV, VW, VWNb, VWTa, VWNbTa, VTaNbTi, VWNbTaTi, HfZrNb, HfMoTaTiZr.

  19. HIGH CYCLE FATIGUE PROPERTIES OF NICKEL-BASE ALLOY 718

    Institute of Scientific and Technical Information of China (English)

    K.Kobayashi; K.Yamaguchi; M.Hayakawa; M.Kimura

    2004-01-01

    The fatigue properties of nickel-base Alloy 718 with fine- and grain-coarse grains were investigated. In the fine-grain alloy, the fatigue strength normalized by the tensile strengtn was 0.51 at 107 cycles. In contrast, the fatigue strength of the coarse-grain alloy was 0.32 at the same cycles, although the fatigue strengths in the range from 103to 105 cycles are the same for both alloys. The fracture appearances fatigued at around 106 cycles showed internal fractures originating from the flat facets of austenite grains for both alloys. The difference in fatigue strength at 107 cycles between the fine- and coarse-grain alloys could be explained in terms of the sizes of the facets from which the fractures originated.

  20. High-Hot-Strength Ceramic Fibers

    Science.gov (United States)

    Sayir, Ali; Matson, Lawrence E.

    1994-01-01

    Continuous fibers consisting of laminae of alumina and yttrium aluminum garnet offer exceptionally high strength, resistance to creep, and chemical stability at high temperatures. These fibers exceed tensile strength of sapphire fibers. Leading candidates for reinforcement of intermetallic-matrix composites in exhaust nozzles of developmental high-speed civil transport aircraft engines. Other applications are in aerospace, automotive, chemical-process, and power-generation industries.

  1. RESEARCH ON CHEMICAL COMPOSITION AND MICROSTRUCTURE OF NEWLY-DEVELOPED HIGH STRENGTH AND HIGH ELONGATION STEELS

    Institute of Scientific and Technical Information of China (English)

    Y. Chen; X. Chen; A.M. Guo; D.X. Luo; B.F. Xu; Z.X. Yuan; P.H. Li; S.K. Pu; S.B. Zhou

    2003-01-01

    The different chemical composition of silicon and manganese as well as different re-tained austenite fraction ranged from 4% to 10% of the high strength and high elon-gation steels were studied in the paper. The dislocations and carbon concentrationin retained austenite were observed by a transmission electron microscope and anelectric probe analyzer, respectively. The experimental results showed that silicon andmanganese are two fundamental alloying elements to stabilize austenite effectively butretaining austenite in different mechanisms. Meanwhile, the cooling processing playedan important role in controlling the fraction of retained austenite of the hot-rolledhigh strength and high plasticity steels.

  2. Effect of layered manufacturing techniques, alloy powders, and layer thickness on metal-ceramic bond strength.

    Science.gov (United States)

    Ekren, Orhun; Ozkomur, Ahmet; Ucar, Yurdanur

    2017-07-06

    Direct metal laser sintering (DMLS) and direct metal laser melting (DMLM) have become popular for fabricating the metal frameworks of metal-ceramic restorations. How the type of layered manufacturing device, layer thickness, and alloy powder may affect the bond strength of ceramic to metal substructure is unclear. The purpose of this in vitro study was to evaluate the bond strength of dental porcelain to metal frameworks fabricated using different layered manufacturing techniques (DMLS and DMLM), Co-Cr alloy powders, and layer thicknesses and to evaluate whether a correlation exists between the bond strength and the number of ceramic remnants on the metal surface. A total of 75 bar-shaped metal specimens (n=15) were fabricated using either DMLS or DMLM. The powder alloys used were Keramit NP-S and EOS-Cobalt-Chrome SP-2 with layer thicknesses of 20 μm and 30 μm. After ceramic application, the metal-ceramic bond strength was evaluated with a 3-point-bend test. Three-way ANOVA followed by the Tukey honest significance difference test were used for statistical analysis (α=.05). De-bonding surface microstructure was observed with scanning electron microscopy. Energy dispersive spectroscopy analysis was conducted to evaluate the correlation between ceramic remnants on the metal surface and bond strength values. The mean bond strength value of DMLS was significantly higher than that of DMLM. While no statistically significant difference was found between layer thicknesses, alloy powders closely affected bond strength. Statistical comparisons revealed that the highest bond strength could be achieved with DMLS-Cobalt-Chrome SP2-20μm, and the lowest bond strength was observed in DMLS-Keramit NP-S-20μm (P≤.05). No correlation was found between porcelain remnants on the metal surface and bond strength values. The layered manufacturing device and the alloy powders evaluated in the current study closely affected the bond strength of dental porcelain to a metal framework

  3. Determination of dynamic shear strength of 2024 aluminum alloy under shock compression

    Directory of Open Access Journals (Sweden)

    H. S. Zhang

    2016-04-01

    Full Text Available A series of plate impact shock-reshock and shock-release experiments were conducted by using an one-stage light gas gun to determine the critical shear strength of the 2024 aluminum alloy under shock compression levels ranging from 0.66 to 3.05 GPa in the present study. In the experiments, a dual flyer plate assembly, i.e., the 2024 aluminum alloy flyer backed either by a brass plate or a PMMA plate, was utilized to produce reshock or release wave. The stress profiles of uniaxial plane strain wave propagation in the 2024 aluminum alloy sample under different pre-compressed states were measured by the embedded stress gauges. The stress-strain data at corresponding states were then calculated by a Lagrangian analysis method named as path line method. The critical shear strengths at different stress levels were finally obtained by self-consistent method. The results show that, at the low shock compression level (0.66 to 3.05 GPa, the critical shear strength of the 2024 aluminum alloy cannot be ignored and increases with the increasing longitudinal stress, which may be attributed to rate-dependence and/or pressure dependent yield behavior of the 2024 aluminum alloy.

  4. Hydrogen degradation of high strength weldable steels

    OpenAIRE

    J. Ćwiek

    2007-01-01

    Purpose: Purpose of this paper is presentation of hydrogen degradation issue of high strength steels andespecially their welded joints. Establishing of applicable mechanisms of hydrogen-enhanced cracking was theaim of performed research.Design/methodology/approach: High strength quenched and tempered steels grade S690Q were used. Weldedjoints were prepared with typical technology used in shipyards. Susceptibility to hydrogen degradation in seawater under cathodic polarization was evaluated wi...

  5. Magnetization-Enhanced Dislocation Motion and Decreased Yield Strength of 60Fe40Ni Alloy

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Using a special constant deflection device, the changes in dislocation configuration ahead of a loaded crack tip for 60Fe40Ni alloy, before and after magnetization in a magnetic field, have been studied in TEM. The results showed that the magnetization for 60Fe40Ni alloy could enhance dislocation emission, multiplication and motion. Also, the mechanical properties of 60Fe40Ni alloy, in air and in the magnetic field respectively, have been investigated using the slow strain rate tension. And the results indicated that magnetization could make the yield strength corresponding to decrease by 26 percent, but did not influence the ultimate tensile strength and the fracture strain, which showed that magnetization could enhance plastic deformation.

  6. The Transverse Rupture Strength in Ti-6Al-4V Alloy Manufactured by Selective Laser Melting

    Directory of Open Access Journals (Sweden)

    Lai Pang-Hsin

    2015-01-01

    Full Text Available The objective of this study was to investigate the transverse rupture strength and apparent hardness of selective laser melted Ti-6Al-4V alloys manufactured in the vertical (V and horizontal (H directions. The microstructure and the distribution of alloy elements were examined by optical microscope and electron probe microanalysis, respectively. The results show that the columnar α′ grains are formed along the building direction, and the elemental distributions of Ti, Al, and V are homogeneous in the alloy. The building direction does not sufficiently affect the density and apparent hardness. However, the transverse rupture strengths (TRS are obviously dominated by the building directions investigated in this study. The TRS of an H specimen is significantly superior to that of a V specimen by 48%. This phenomenon can be mainly attributed to the presence of disc-shaped pores.

  7. Microstructure and bonding strength of Ni based alloy coating

    Institute of Scientific and Technical Information of China (English)

    LIU Qing; SHAO Wen-bao; WU Chun-jing

    2006-01-01

    A Ni-Cr-B-Si coating technique was developed and successfully applied on austenite grey iron substrate in a conventional resistance furnace under graphite powder protection. The microstructure, phase distribution, chemical composition profile and microhardness along the coating layer depth were investigated. Shear strength of the coating was also tested. Microanalysis shows that the coating is consist of γ-Ni solution and γ-Ni+Ni3B lamellar eutectic, as well as small amount of Cr5B3 particles. Diffusion induced metallurgical bonding occurs at the coating/substrate interfaces, and the higher the temperature, the more sufficient elements diffused, the broader interfusion region and the larger bonding strength, but it has an optimum value. And the bonding strength at the interface can be enable to reach 250-270 MPa, which is nearly the same as that of processed by flame spray. The microhardness along the coating layer depth shows a gradient distribution manner.

  8. Microstructure and bonding strength of Ni-based alloy coating

    Directory of Open Access Journals (Sweden)

    LIU Qing

    2006-05-01

    Full Text Available A Ni-Cr-B-Si coating technique was developed and successfully applied on austenite grey iron substrate in a conventional resistance furnace under graphite powder protection. The microstructure, phase distribution, chemical composition profile and microhardness along the coating layer depth were investigated. Shear strength of the coating was also tested. Microanalysis shows that the coating is consist of γ-Ni solution and γ-Ni+Ni3B lamellar eutectic, as well as small amount of Cr5B3 particles. Diffusion induced metallurgical bonding occurs at the coating/substrate interfaces, and the higher the temperature, the more sufficient elements diffused, the broader interfusion region and the larger bonding strength, but it has an optimum value. And the bonding strength at the interface can be enable to reach 250-270 MPa, which is nearly the same as that of processed by flame spray. The microhardness along the coating layer depth shows a gradient distribution manner.

  9. Altering strength and plastic deformation behavior via alloying and laminated structure in nanocrystalline metals

    Energy Technology Data Exchange (ETDEWEB)

    Gu, C. [State Key Laboratory for Mechanical Behavior of Material, Xi' an Jiaotong University, Xi' an 710049 (China); Wang, F., E-mail: wangfei@mail.xjtu.edu.cn [State Key Laboratory for Strength and Vibration of Mechanical Structures, Xi' an Jiaotong University, Xi' an 710049 (China); Huang, P., E-mail: huangping@mail.xjtu.edu.cn [State Key Laboratory for Mechanical Behavior of Material, Xi' an Jiaotong University, Xi' an 710049 (China); Lu, T.J. [State Key Laboratory for Strength and Vibration of Mechanical Structures, Xi' an Jiaotong University, Xi' an 710049 (China); MOE Key Laboratory for Multifunctional Materials and Structures, Xi' an Jiaotong University, Xi' an 710049 (China); Xu, K.W. [State Key Laboratory for Mechanical Behavior of Material, Xi' an Jiaotong University, Xi' an 710049 (China)

    2015-07-29

    Nanoindentation and electron microscope techniques have been performed on sputtering deposited monolayered nanocrystalline CuNb and multilayered CuNb/Cu thin films. Microstructural features, hardness and surface morphologies of residual indentation have been evaluated to identify the effects of alloying and laminated structure on strength and plastic deformation behavior of nanocrystalline metals. By altering the content of Nb in CuNb alloy and adding crystalline Cu layers into CuNb alloy, the volume fraction of amorphous phase in CuNb alloy and interface structures changed dramatically, resulting in various trends that are related to hardness, indentation induced pileup and shear banding deformation. Based on the experimental results, the dominant deformation mechanisms of the CuNb and CuNb/Cu thin films with various Nb contents were proposed and extended to be discussed.

  10. Engineering properties of high strength lightweight concrete

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-08-01

    The strength to weight ratio of high strength lightweight concrete is not its only advantage. The artificial lightweight aggregate combines physically and, to a lesser extent, chemically with the surrounding cement matrix to produce an impermeable and durable concrete. The engineering properties of the concrete are sensitive to the proportions and nature of its constituents, and to its production methods. Supplementary cementing materials and chemical admixtures are used to develop the increased strength and durability. Thermal movements, shrinkage and creep are within workable limits. Fatigue resistance is probably at least as good as that achieved by equivalent strength normal density concretes but there is limited data on this topic. Deleterious effects of admixtures supplied in high dosages have not been identified but neither have they been investigated. The relationship between the tensile strength of the material and its uniaxial compressive strength is not robust. The shear capacity of structural elements is not adequately covered by most existing design codes. In common with all concretes, the stability of high strength lightweight concrete is reduced when water retained within it freezes or vaporises. A satisfactory freeze thaw behaviour can be readily achieved but, under fire conditions, the impermeability of the cement matrix limits the venting of water vapour at the concrete surface. Explosive failures can result. (Author)

  11. On Silicides in High Temperature Titanium Alloys

    Directory of Open Access Journals (Sweden)

    C. Ramachandra

    1986-04-01

    Full Text Available High temperature titanium alloys like IMI 685 contain small amounts of silicon (~ 0.25 wt. per cent to improve creep resistance. Different types of silicides, namely Ti5Si3 (TiZr5Si3(S1 and (TiZr6 Si3 (S2, have been observed to precipitate in various silicon-bearing titanium alloys depending upon their composition and heat treatment. The precipitation of silicides, their orientation relationship with the matrix in different alloys, and the beneficial influence of thermo-mechanical treatment on the distribution of silicides have been pointed out. The effect of silicides on mechanical properties and fracture of the commercial alloy IMI 685 is also indicated.

  12. A new Cu-8 Cr-4 Nb alloy for high temperature applications

    Science.gov (United States)

    Ellis, D. L.; Michal, G. M.; Dreshfield, R. L.

    1995-01-01

    Various applications exist where a high conductivity alloy with good strength and creep resistance are required. NASA LeRC has developed a Cu-8 at. percent Cr-4 at. percent Nb (Cu-8 Cr-4 Nb) alloy for these applications. The alloy is designed for use up to 700 C and shows exceptional strength, low cycle fatigue (LCF) resistance, and creep resistance. Cu-8 Cr-4 Nb also has a thermal conductivity of at least 72 percent that of pure Cu. Furthermore, the microstructure and mechanical properties of the alloy are very stable. In addition to the original application in combustion chambers, Cu-8 Cr-4 Nb shows promise for welding electrodes, brazing fixtures, and other applications requiring high conductivity and strength at elevated temperatures.

  13. Fatigue strength of Co-Cr-Mo alloy clasps prepared by selective laser melting.

    Science.gov (United States)

    Kajima, Yuka; Takaichi, Atsushi; Nakamoto, Takayuki; Kimura, Takahiro; Yogo, Yoshiaki; Ashida, Maki; Doi, Hisashi; Nomura, Naoyuki; Takahashi, Hidekazu; Hanawa, Takao; Wakabayashi, Noriyuki

    2016-06-01

    We aimed to investigate the fatigue strength of Co-Cr-Mo clasps for removable partial dentures prepared by selective laser melting (SLM). The Co-Cr-Mo alloy specimens for tensile tests (dumbbell specimens) and fatigue tests (clasp specimens) were prepared by SLM with varying angles between the building and longitudinal directions (i.e., 0° (TL0, FL0), 45° (TL45, FL45), and 90° (TL90, FL90)). The clasp specimens were subjected to cyclic deformations of 0.25mm and 0.50mm for 10(6) cycles. The SLM specimens showed no obvious mechanical anisotropy in tensile tests and exhibited significantly higher yield strength and ultimate tensile strength than the cast specimens under all conditions. In contrast, a high degree of anisotropy in fatigue performance associated with the build orientation was found. For specimens under the 0.50mm deflection, FL90 exhibited significantly longer fatigue life (205,418 cycles) than the cast specimens (112,770 cycles). In contrast, the fatigue lives of FL0 (28,484 cycles) and FL45 (43,465 cycles) were significantly shorter. The surface roughnesses of FL0 and FL45 were considerably higher than those of the cast specimens, whereas there were no significant differences between FL90 and the cast specimens. Electron backscatter diffraction (EBSD) analysis indicated the grains of FL0 showed preferential close to orientation of the γ phase along the normal direction to the fracture surface. In contrast, the FL45 and FL90 grains showed no significant preferential orientation. Fatigue strength may therefore be affected by a number of factors, including surface roughness and crystal orientation. The SLM process is a promising candidate for preparing tough removable partial denture frameworks, as long as the appropriate build direction is adopted.

  14. Study of Local Cold Working and Tensile Test for 7050 High Strength Aluminum Alloy Hole Plate%7050高强铝合金孔板的挤压强化与拉伸试验研究

    Institute of Scientific and Technical Information of China (English)

    范娟; 李付国; 李江; 王少刚

    2012-01-01

    This paper mainly aims at 7050 aluminum alloy to study the tensile mechanical performance of the plate with hole through testing and finite-element simulation. Then the cold working effects of different interferences (ranging from 0% to 11.11%) were compared and analyzed. Results show that compared with the standard specimens of 7050 aluminum alloy, for the plates with holes, their apparent strength, coefficient of elongation and modulus of elasticity are reduced, but the strains at plastic instability points are improved to a large extent. Cold working enhances the yield strength of the material around hole wall and improves the stress state of hole surface which make for peak stress weakened and enlarge the plane strain range along thickness direction of the hole. Meanwhile, the change of the tensile fracture with the cold working deformation degree present a regularity. Residual stress increases with interference increasing, and the position of peak stress transfers far from the wall of the hole along radial direction with interference increasing.%针对航空用7050高强铝合金的孔板件拉伸性能进行试验研究与模拟分析,并对不同过盈量(0%~11.11%)的孔挤压强化效果进行了对比分析.研究表明:孔板的表观强度、延伸率和弹性模量均降低,但塑性失稳点应变却有很大程度的提高;孔挤压强化提高了孔壁处材料的屈服强度,改善了孔表面的受力状态,使得应力峰值得到钝化,并扩大了孔壁沿厚度方向的平面应变范围,因此拉伸断口随孔挤压量的变化呈规律性的变化;孔挤压强化后残余拉、压应力峰值随挤压量的增加而增加,且其峰值出现的部位随挤压量的增加而向远离于孔壁的深处转移.

  15. Analysis on the joint tensile strength and fractography of TiNi shape memory alloy precise pulse resistance butt welding

    Institute of Scientific and Technical Information of China (English)

    赵熹华; 韩立军; 赵蕾

    2002-01-01

    This paper studies mechanical property and fractography of the welded joints obtained in different welding parameters such as welding heat and welding press with/without gas shield in TiNi shape memory alloy precise pulse resistance butt welding using tensile strength test, XRD, SEM and TEM measures. The optimum welding parameters obtaining high tensile strength welded joint are got. On the condition of welding press magneting current 2 A and welding heat 75%, the joint strength is the highest. This is important for to study other properties of TiNi shape memory alloy further. The experimental results state that argon gas shield have different effects on different welding parameters, less on welding press, but great on welding heat. But excessive welding press and welding heat have great effects on joint tensile strength. Too high welding heat can produce the new intermetallic compound, this intermetallic compound lead to dislocation density to increase and form the potential crack initiation, which can easily make the joint fracture under stress effect and decrease the shape memory ratio of joint for high density dislocation groups existing in the twinned martensite.

  16. Grain Refinement and High-Performance of Equal-Channel Angular Pressed Cu-Mg Alloy for Electrical Contact Wire

    Directory of Open Access Journals (Sweden)

    Aibin Ma

    2014-12-01

    Full Text Available Multi-pass equal-channel angular pressing (EACP was applied to produce ultrafine-grained (UFG Cu-0.2wt%Mg alloy contact wire with high mechanical/electric performance, aim to overcome the catenary barrier of high-speed trains by maximizing the tension and improving the power delivery. Microstructure evolution and overall properties of the Cu-Mg alloy after different severe-plastic-deformation (SPD routes were investigated by microscopic observation, tensile and electric tests. The results show that the Cu-Mg alloy after multi-pass ECAP at 473 K obtains ultrafine grains, higher strength and desired conductivity. More passes of ECAP leads to finer grains and higher strength, but increasing ECAP temperature significantly lower the strength increment of the UFG alloy. Grain refinement via continuous SPD processing can endow the Cu-Mg alloy superior strength and good conductivity characteristics, which are advantageous to high-speed electrification railway systems.

  17. strength and ductility of forged 1200 aluminum alloy reinforced with ...

    African Journals Online (AJOL)

    eobe

    Results show that forged composites with 106μm had a tensile strength .... W. Ag. Sn. Co. % Composition 0.243 0.004 0.005 0.08 0.01. Element. Ni. Cr. Mo. % Composition .... parameters on the porosity content in Al(Mg)-Al2O3 cast particulate ...

  18. Engineered Cooling Process for High Strength Ductile Iron Castings

    Science.gov (United States)

    Lekakh, Simon N.; Mikhailov, Anthony; Kramer, Joseph

    Professor Stefanescu contributed fundamentally to the science of solidification and microstructural evolutions in ductile irons. In this article, the possibility of development of high strength ductile iron by applying an engineered cooling process after casting early shake out from the sand mold was explored. The structures in industrial ductile iron were experimentally simulated using a computer controlled heating/cooling device. CFD modeling was used for process simulation and an experimental bench scale system was developed. The process concept was experimentally verified by producing cast plates with 25 mm wall thickness. The tensile strength was increased from 550 MPa to 1000 MPa in as-cast condition without the need for alloying and heat treatment. The possible practical applications were discussed.

  19. High temperature oxidation behavior of ODS iron-base alloys for nuclear energy application

    Energy Technology Data Exchange (ETDEWEB)

    Li, M.; Zhou, Z.; Liao, L.; Chen, W.; Ge, C. [Univ. of Science and Technology Beijing, School of Materials Science and Engineering, Beijing (China)

    2010-07-01

    Oxide dispersion strengthened (ODS) iron based alloys are considered as promising high temperature structural material for advanced nuclear energy systems due to its higher creep strength and radiation damage resistance than conventional commercial steels. In this study, the oxidation behavior of ODS iron based alloys with different Cr content (12-18%) was investigated by exposing samples at high temperature of 700℃ and 1000℃ in atmosphere environment, the exposure time is up to 500 h. Results showed that 14Cr and 18Cr ODS alloys exhibited better oxidation resistance than 12Cr ODS alloys. For the same chromium content, the oxidation resistance of ODS alloys are better than that of non-ODS alloys. (author)

  20. Development of High Specific Strength Envelope Materials

    Science.gov (United States)

    Komatsu, Keiji; Sano, Masa-Aki; Kakuta, Yoshiaki

    Progress in materials technology has produced a much more durable synthetic fabric envelope for the non-rigid airship. Flexible materials are required to form airship envelopes, ballonets, load curtains, gas bags and covering rigid structures. Polybenzoxazole fiber (Zylon) and polyalirate fiber (Vectran) show high specific tensile strength, so that we developed membrane using these high specific tensile strength fibers as a load carrier. The main material developed is a Zylon or Vectran load carrier sealed internally with a polyurethane bonded inner gas retention film (EVOH). The external surface provides weather protecting with, for instance, a titanium oxide integrated polyurethane or Tedlar film. The mechanical test results show that tensile strength 1,000 N/cm is attained with weight less than 230g/m2. In addition to the mechanical properties, temperature dependence of the joint strength and solar absorptivity and emissivity of the surface are measured. 

  1. The Effect of Diffusion Barrier and Bombardment on Adhesive Strength of CuCr Alloy Films

    Institute of Scientific and Technical Information of China (English)

    WANGJian-feng; SONGZhong-xiao; XUKe-wei; WANGYuan

    2004-01-01

    A novel co-sputtering method that combined magnetron sputtering (MS) with ion beam sputtering (IBS) was used to fabricate CuCr alloy films without breaking vacuum after depositing diffusion barrier with IBS. Different bombardment energies were used to improve the comprehensive properties of Cu alloy film. The results indicated that the effects of diffusion barriers and bombardment energy on adhesive strength could be evaluated by a rolling contact fatigue adhesion test. Diffusion barrier can enhance the adhesive strength, and the adhesion of CuCr/CrN was higher than that of CuCr/TiN. When bombarding energy was higher, the adhesive strength of CuCr/TiN films was higher due to the broader transition zone.

  2. Influence of Post Weld Heat Treatment on Strength of Three Aluminum Alloys Used in Light Poles

    Directory of Open Access Journals (Sweden)

    Craig C. Menzemer

    2016-03-01

    Full Text Available The conjoint influence of welding and artificial aging on mechanical properties were investigated for extrusions of aluminum alloy 6063, 6061, and 6005A. Uniaxial tensile tests were conducted on the aluminum alloys 6063-T4, 6061-T4, and 6005A-T1 in both the as-received (AR and as-welded (AW conditions. Tensile tests were also conducted on the AR and AW alloys, subsequent to artificial aging. The welding process used was gas metal arc (GMAW with spray transfer using 120–220 A of current at 22 V. The artificial aging used was a precipitation heat treatment for 6 h at 182 °C (360 °F. Tensile tests revealed the welded aluminum alloys to have lower strength, both for yield and ultimate tensile strength, when compared to the as-received un-welded counterpart. The beneficial influence of post weld heat treatment (PWHT on strength and ductility is presented and discussed in terms of current design provisions for welded aluminum light pole structures.

  3. Corrosion of Titanium Alloys in High Temperature Seawater

    Energy Technology Data Exchange (ETDEWEB)

    Pang, J. J.; Blackwood, D. J. [National University of Singapore, Singapore (Singapore)

    2015-08-15

    Materials of choice for offshore structures and the marine industry have been increasingly favoring materials that offer high strength-to-weight ratios. One of the most promising families of light-weight materials is titanium alloys, but these do have two potential Achilles' heels: (i) the passive film may not form or may be unstable in low oxygen environments, leading to rapid corrosion; and (ii) titanium is a strong hydride former, making it vulnerable to hydrogen embrittlement (cracking) at high temperatures in low oxygen environments. Unfortunately, such environments exist at deep sea well-heads; temperatures can exceed 120 °C, and oxygen levels can drop below 1 ppm. The present study demonstrates the results of investigations into the corrosion behavior of a range of titanium alloys, including newly developed alloys containing rare earth additions for refined microstructure and added strength, in artificial seawater over the temperature range of 25 °C to 200 °C. Tests include potentiodynamic polarization, crevice corrosion, and U-bend stress corrosion cracking.

  4. High strength hot rolled and aged microalloyed 5%Ni steel

    Directory of Open Access Journals (Sweden)

    A.K. Lis

    2006-08-01

    Full Text Available Purpose: Purpose of this paper was to give information about low temperature strength and impact CharpyVtoughness of low carbon microalloyed 5%Ni bainitic steel after thermomechanical rolling (TMR orthermomechanical controlled processing (TMCP and ageing at different temperatures: 580°C/2 h, 640°C/1hand 680°C/1h.Design/methodology/approach: The tensile strength tests were performed at -196, -60 and 20°C and Charpy Vsamples were broken at -100, -80, -60, -40, -20 and 20°C temperatures. The tensile strength TS, yield strengthYS, elongation A5 and reduction of area RA were established from tensile experiments. After TMCP 16 mm steelplate had YS = 730MPa, TS = 950 MPa, A5 = 22,5% and RA = 61% and impact energy > 50 J at -196°C.Findings: The best combination of mechanical properties; yield strength and Charpy V toughness was achieved forsteel after TMR and ageing 580°C/ 2h; YS = 800MPa, TS = 900 MPa, A5 = 22.5%, at -1000C KVmin.= 110 J.Research limitations/implications: The precise methodology for retained austenite identification and itsamount content determination in the investigated microstructures is still metallographic problem which needsto be resolved.Practical implications: The best combination of yield strength and Charpy V toughness was achieved for steelafter TMR and ageing 580°C/ 2h. At liquid nitrogen temperature ultrahigh strength properties were: YS = 1140MPa, TS = 1280 MPa, A5 = 26%, RA = 55% and KV 122 J at -100°C.Originality/value: The detailed microstructure examination of the steel with optical and mainly scanningtransmission electron microscopy was needed to explain its good properties at very low temperature. TRIP effectwas observed due to the presence of highly alloyed retained austenite in the microstructure. That type of steelmay be used for contemporary military and structural applications working at low temperatures.

  5. Fatigue strength of a Ti-6Al-4V alloy produced by selective laser melting

    Science.gov (United States)

    Gerov, M. V.; Vladislavskaya, E. Yu.; Terent'ev, V. F.; Prosvirnin, D. V.; Kolmakov, A. G.; Antonova, O. S.

    2016-10-01

    The fatigue properties and the fracture mechanisms of the Ti-6Al-4V alloy produced by selective laser melting (SLM) from a powder of an CL41TiELI titanium alloy have been studied. Cylindrical blanks were grown at angles of 90° and 45° to a platform. The best fatigue strength is observed in the samples the blanks of which were grown at an angle of 45°. It is found that the structure of the SLM material can contain portions with unmelted powder particles, which are the places of initiation of fatigue cracks.

  6. Fatigue Induced Alteration of the Superficial Strength Properties of 2024 Aluminum Alloy

    Institute of Scientific and Technical Information of China (English)

    K.-D. Bouzakis; I. Mirisidis; Sp. G. Pantelakis; A.N. Chamos

    2011-01-01

    aluminum alloy 2024 T3 specimens have been subjected to constant amplitude fatigue loading at R=0.1. During fatigue, an appreciable increase of the surface hardness of the material at the meso-scale can be observed and captured by means of nanoindentations. Surface hardness increases with increasing fatigue stress amplitude and advancing number of applied fatigue cycles. Observed increase of specimen surface hardening degree during fatigue causes an evolution of superficial mechanical strength properties of the alloy. Stress-strain curves associated with the evoluting superficial mechanical properties are derived, employing a developed finite element method (FEM)-supported evaluation procedure of nanoindentation experimental results.

  7. Measuring the strength of dermal fibroblast attachment to functionalized titanium alloys in vitro.

    Science.gov (United States)

    Pendegrass, Catherine J; Middleton, Claire A; Gordon, David; Jacob, Josh; Blunn, Gordon W

    2010-03-01

    The success of intraosseous transcutaneous amputation prostheses (ITAP) relies on soft tissue attachment to prevent infection which leads to implant failure. Fibronectin (Fn) has been shown to enhance dermal fibroblast attachment in vitro, however measurement of cell attachment strength has been indirect; using cell area and immunolocalization of focal adhesion components. In this study, we have developed a flow apparatus to assess the biophysical strength of cell attachment to biomaterials used in ITAP. We have demonstrated that dermal fibroblast attachment strength increases significantly up to 96 h and that data from direct and indirect methods of assessing cell attachment strength have a significant positive correlation. Additionally, we have used direct and indirect assessment methods to demonstrate that dermal fibroblast attachment strength is significantly greater on fibronectin-coated titanium alloy compared with uncoated controls at 1, 4, and 24 hours.

  8. Precipitation Hardenable High Temperature Shape Memory Alloy

    Science.gov (United States)

    Noebe, Ronald Dean (Inventor); Draper, Susan L. (Inventor); Nathal, Michael V. (Inventor); Crombie, Edwin A. (Inventor)

    2010-01-01

    A composition of the invention is a high temperature shape memory alloy having high work output, and is made from (Ni+Pt+Y),Ti(100-x) wherein x is present in a total amount of 49-55 atomic % Pt is present in a total amount of 10-30 atomic %, Y is one or more of Au, Pd. and Cu and is present in a total amount of 0 to 10 atomic %. The alloy has a matrix phase wherein the total concentration of Ni, Pt, and the one or more of Pd. Au, and Cu is greater than 50 atomic %.

  9. High temperature alloys: their exploitable potential

    Energy Technology Data Exchange (ETDEWEB)

    Marriott, J.B.; Merz, M.; Nihoul, J.; Ward, J. (eds.) (Commission of the European Communities, Petten (Netherlands). Joint Nuclear Research Center; NET-TEAM, Garching (DE))

    1987-01-01

    This book is the proceedings of a conference dealing with fundamental and technical aspects of the applications of high temperature alloys. It is split into five sections which cover the opening session of the conference and four further sessions covering: the theoretical and practical limits for HT alloys; the potential for development in alloys and processing; engineering considerations; the future outlook. The different sessions each included a number of invited papers followed by a series of posters and were concluded by a presentation of a 'synthesis' by a session rapporteur and general discussion. This structure is retained in the proceedings, including the discussion points in those cases where the authors have provided written answers to the questions raised. This book will be of interest to metallurgists, materials scientists, physicists and research workers in high temperature materials.

  10. Effect of niobium and carbon on microstructure and compressive yield strength of as cast ESR Fe-8.5Al alloy

    Energy Technology Data Exchange (ETDEWEB)

    Baligidad, R.G.; Dutta, A.; Rao, A.S.

    2005-03-15

    The effect of niobium (1.5 and 3.5 wt-%) addition on the microstructure and mechanical properties of as cast ESR Fe-8.5Al-0.1C alloy has been studied. Alloys were prepared by a combination of air induction melting with flux cover (AIMFC) and electroslag remelting (ESR). As cast ESR alloys were characterised using an optical microscope, a scanning electron microscope (SEM) and an electron probe microanalyser (EPMA). Compression tests were carried out on as cast ESR alloy samples at temperatures up to 800{sup o}C. Addition of 1.5 wt-% Nb to Fe-8.5Al-0.1C alloy resulted in a marginal improvement in the compressive yield strength at test temperatures up to 1073 K, whereas addition of 3.5 wt-% Nb significantly improved the strength. This significant improvement in the room and high temperature compressive strength may be attributed to solid solution strengthening as well as precipitation hardening by the presence of fine and higher volume fractions of niobium and niobium carbide precipitates, in contrast to the relatively soft Fe{sub 3}AlC{sub 0.5} precipitates present in the Fe-8.5Al-0.1C alloy. (author)

  11. Research and Application of New Type of High Performance Titanium Alloy

    Directory of Open Access Journals (Sweden)

    ZHU Zhishou

    2016-06-01

    Full Text Available With the continuous extension of the application quantity and range for titanium alloy in the fields of national aviation, space, weaponry, marine and chemical industry, etc., even more critical requirements to the comprehensive mechanical properties, low cost and process technological properties of titanium alloy have been raised. Through the alloying based on the microstructure parameters design, and the comprehensive strengthening and toughening technologies of fine grain strengthening, phase transformation and process control of high toughening, the new type of high performance titanium alloy which has good comprehensive properties of high strength and toughness, anti-fatigue, failure resistance and anti-impact has been researched and manufactured. The new titanium alloy has extended the application quantity and application level in the high end field, realized the industrial upgrading and reforming, and met the application requirements of next generation equipment.

  12. Development of Ti-Nb-Zr alloys with high elastic admissible strain for temporary orthopedic devices.

    Science.gov (United States)

    Ozan, Sertan; Lin, Jixing; Li, Yuncang; Ipek, Rasim; Wen, Cuie

    2015-07-01

    A new series of beta Ti-Nb-Zr (TNZ) alloys with considerable plastic deformation ability during compression test, high elastic admissible strain, and excellent cytocompatibility have been developed for removable bone tissue implant applications. TNZ alloys with nominal compositions of Ti-34Nb-25Zr, Ti-30Nb-32Zr, Ti-28Nb-35.4Zr and Ti-24.8Nb-40.7Zr (wt.% hereafter) were fabricated using the cold-crucible levitation technique, and the effects of alloying element content on their microstructures, mechanical properties (tensile strength, yield strength, compressive yield strength, Young's modulus, elastic energy, toughness, and micro-hardness), and cytocompatibilities were investigated and compared. Microstructural examinations revealed that the TNZ alloys consisted of β phase. The alloy samples displayed excellent ductility with no cracking, or fracturing during compression tests. Their tensile strength, Young's modulus, elongation at rupture, and elastic admissible strain were measured in the ranges of 704-839 MPa, 62-65 GPa, 9.9-14.8% and 1.08-1.31%, respectively. The tensile strength, Young's modulus and elongation at rupture of the Ti-34Nb-25Zr alloy were measured as 839 ± 31.8 MPa, 62 ± 3.6 GPa, and 14.8 ± 1.6%, respectively; this alloy exhibited the elastic admissible strain of approximately 1.31%. Cytocompatibility tests indicated that the cell viability ratios (CVR) of the alloys are greater than those of the control group; thus the TNZ alloys possess excellent cytocompatibility. Copyright © 2015 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  13. Grain-refining heat treatments to improve cryogenic toughness of high-strength steels

    Science.gov (United States)

    Rush, H. F.

    1984-01-01

    The development of two high Reynolds number wind tunnels at NASA Langley Research Center which operate at cryogenic temperatures with high dynamic pressures has imposed severe requirements on materials for model construction. Existing commercial high strength steels lack sufficient toughness to permit their safe use at temperatures approaching that of liquid nitrogen (-320 F). Therefore, a program to improve the cryogenic toughness of commercial high strength steels was conducted. Significant improvement in the cryogenic toughness of commercial high strength martensitic and maraging steels was demonstrated through the use of grain refining heat treatments. Charpy impact strength at -320 F was increased by 50 to 180 percent for the various alloys without significant loss in tensile strength. The grain sizes of the 9 percent Ni-Co alloys and 200 grade maraging steels were reduced to 1/10 of the original size or smaller, with the added benefit of improved machinability. This grain refining technique should permit these alloys with ultimate strengths of 220 to 270 ksi to receive consideration for cryogenic service.

  14. Mechanical properties of high-strength concrete

    Science.gov (United States)

    Mokhtarzadeh, Alireza

    This report summarizes an experimental program conducted to investigate production techniques and mechanical properties of high strength concrete in general and to provide recommendations for using these concretes in manufacturing precast/prestressed bridge girders. Test variables included total amount and composition of cementitious material (portland cement, fly ash, and silica fume), type and brand of cement, type of silica fume (dry densified and slurry), type and brand of high-range water-reducing admixture, type of aggregate, aggregate gradation, maximum aggregate size, and curing. Tests were conducted to determine the effects of these variables on changes in compressive strength and modulus of elasticity over time, splitting tensile strength, modulus of rupture, creep, shrinkage, and absorption potential (as an indirect indicator of permeability). Also investigated were the effects of test parameters such as mold size, mold material, and end condition. Over 6,300 specimens were cast from approximately 140 mixes over a period of 3 years.

  15. GRCop-84: A High-Temperature Copper Alloy for High-Heat-Flux Applications

    Science.gov (United States)

    Ellis, David L.

    2005-01-01

    GRCop-84 (Cu-8 at.% Cr-4 at.% Nb) is a new high-temperature copper-based alloy. It possesses excellent high-temperature strength, creep resistance and low-cycle fatigue up to 700 C (1292 F) along with low thermal expansion and good conductivity. GRCop-84 can be processed and joined by a variety of methods such as extrusion, rolling, bending, stamping, brazing, friction stir welding, and electron beam welding. Considerable mechanical property data has been generated for as-produced material and following simulated braze cycles. The data shows that the alloy is extremely stable during thermal exposures. This paper reviews the major GRCop-84 mechanical and thermophysical properties and compares them to literature values for a variety of other high-temperature copper-based alloys.

  16. Strength distribution of fatigue crack initiation sites in an Al-Li alloy

    Science.gov (United States)

    Zhai, T.

    2006-10-01

    The stress-number of cycles to failure (S-N) curves were measured along the short-transverse (S) and rolling (L) directions of a hot-cross-rolled AA 8090 Al-Li alloy plate (45-mm thick). The alloy was solution heat treated, quenched in water, strained by 6 pct, and peak aged. Fatigue tests were carried out in four-point bend at room temperature, 20 Hz, R=0.1, in air. It was found that the fatigue limits in the S and L directions were 147 and 197 MPa, respectively. The crack population on the surface of a sample at failure increased with the applied stress level and was found to be a Weibull function of the applied maximum stress in this alloy. The strength distribution of fatigue weakest links, where cracks were initiated, was derived from the Weibull function determined by the experimental data. The fatigue weakest-link density was defined as the crack population per unit area at a stress level close to the ultimate tensile stress and can be regarded as a materials property. The density and strength distribution of fatigue weakest links were found to be markedly different between the L and S directions, accounting for the difference in fatigue limit between the directions in this alloy. They were also found to be different between S-L and S-T samples, and between L-T and L-S samples of this alloy, which could not be revealed by the corresponding S-N curves measured. These differences were due to the anisotropy of the microstructures in different directions in this alloy.

  17. Dynamic High-Temperature Characterization of an Iridium Alloy in Compression at High Strain Rates

    Energy Technology Data Exchange (ETDEWEB)

    Song, Bo [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States). Experimental Environment Simulation Dept.; Nelson, Kevin [Sandia National Lab. (SNL-CA), Livermore, CA (United States). Mechanics of Materials Dept.; Lipinski, Ronald J. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States). Advanced Nuclear Fuel Cycle Technology Dept.; Bignell, John L. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States). Structural and Thermal Analysis Dept.; Ulrich, G. B. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Radioisotope Power Systems Program; George, E. P. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Radioisotope Power Systems Program

    2014-06-01

    Iridium alloys have superior strength and ductility at elevated temperatures, making them useful as structural materials for certain high-temperature applications. However, experimental data on their high-temperature high-strain-rate performance are needed for understanding high-speed impacts in severe elevated-temperature environments. Kolsky bars (also called split Hopkinson bars) have been extensively employed for high-strain-rate characterization of materials at room temperature, but it has been challenging to adapt them for the measurement of dynamic properties at high temperatures. Current high-temperature Kolsky compression bar techniques are not capable of obtaining satisfactory high-temperature high-strain-rate stress-strain response of thin iridium specimens investigated in this study. We analyzed the difficulties encountered in high-temperature Kolsky compression bar testing of thin iridium alloy specimens. Appropriate modifications were made to the current high-temperature Kolsky compression bar technique to obtain reliable compressive stress-strain response of an iridium alloy at high strain rates (300 – 10000 s-1) and temperatures (750°C and 1030°C). Uncertainties in such high-temperature high-strain-rate experiments on thin iridium specimens were also analyzed. The compressive stress-strain response of the iridium alloy showed significant sensitivity to strain rate and temperature.

  18. Effects of tin plating on base metal alloy-ceramic bond strength.

    Science.gov (United States)

    Değer, S; Caniklioglu, M B

    1998-01-01

    This study investigated the metal-ceramic bonding of treated metal surfaces. The study was divided into two parts. In Part I, the depth of tin diffusion from a tin-plated bone metal alloy surface was measured using an energy-dispersive spectrometer. In Part II the metal-ceramic bond strength was determined using a shear test. The weakest bonding was observed in the directly tin-plated group, and the strongest metal-ceramic bonding was maintained in the tin-diffused group. A controlled oxidation produced the greatest bond strengths. With the base metal alloys tested, diffusion under the argon environment was conducive to a stronger metal-ceramic bond. The metal oxidation rate should approximate the ceramic vitrification rate, and the diffusion rate of the metal elements should be slower than the vitrification rate to obtain the strongest metal-ceramic bond.

  19. Springback analysis of ultra high strength steel

    Science.gov (United States)

    Tenma, Kenji; Kina, Futoshi; Suzuki, Wataru

    2013-12-01

    It is an inevitable trend in the automotive industry to apply more and more high strength steels and even ultra-high strength steels. Even though these materials are more difficult to process the development time of forming tools must be reduced. In order to keep the development time under control, simulation tools are used to verify the forming process in advance. At Aoi Machine Industry a project has been executed to accurately simulate springback of ultra-high strength steels in order to reduce the tool tryout time. In the first phase of the project the simulation settings were optimized based on B-Pillar model A made of Dual Phase 980. In the second phase, it was verified with B-Pillar model B whether these simulation settings were usable as general setting. Results showed that with the right settings it is very well possible to accurately simulate springback of ultra-high strength steels. In the third phase the project the stamping of a B-Pillar of Dual Phase 1180 was studied.

  20. Strength Regularity and Failure Criterion of High-Strength High-Performance Concrete under Multiaxial Compression

    Institute of Scientific and Technical Information of China (English)

    HE Zhen-jun; SONG Yu-pu

    2008-01-01

    Multiaxial compression tests were performed on 100 mm × 100 mm × 100 nun high-strength high-performance concrete (HSHPC) cubes and normal strength concrete (NSC) cubes. The failure modes of specimens were presented, the static compressive strengths in principal directions were measured, the influence of the stress ratios was analyzed. The experimental results show that the ultimate strengths for HSHPC and NSC under multiaxial compression are greater than the uniaxial compressive strengths at all stress ratios, and the multiaxial strength is dependent on the brittleness and stiffness of concrete, the stress state and the stress ratios. In addition, the Kupfer-Gerstle and Ottosen's failure criteria for plain HSHPC and NSC under multiaxial compressive loading were modified.

  1. High-throughput design of low-activation, high-strength creep-resistant steels for nuclear-reactor applications

    Science.gov (United States)

    Lu, Qi; van der Zwaag, Sybrand; Xu, Wei

    2016-02-01

    Reduced-activation ferritic/martensitic steels are prime candidate materials for structural applications in nuclear power reactors. However, their creep strength is much lower than that of creep-resistant steel developed for conventional fossil-fired power plants as alloying elements with a high neutron activation cannot be used. To improve the creep strength and to maintain a low activation, a high-throughput computational alloy design model coupling thermodynamics, precipitate-coarsening kinetics and an optimization genetic algorithm, is developed. Twelve relevant alloying elements with either low or high activation are considered simultaneously. The activity levels at 0-10 year after the end of irradiation are taken as optimization parameter. The creep-strength values (after exposure for 10 years at 650 °C) are estimated on the basis of the solid-solution strengthening and the precipitation hardening (taking into account precipitate coarsening). Potential alloy compositions leading to a high austenite fraction or a high percentage of undesirable second phase particles are rejected automatically in the optimization cycle. The newly identified alloys have a much higher precipitation hardening and solid-solution strengthening at the same activity level as existing reduced-activation ferritic/martensitic steels.

  2. High-throughput design of low-activation, high-strength creep-resistant steels for nuclear-reactor applications

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Qi; Zwaag, Sybrand van der [Novel Aerospace Materials Group, Faculty of Aerospace Engineering, Delft University of Technology, Kluyverweg 1, 2629 HS, Delft (Netherlands); Xu, Wei, E-mail: xuwei@ral.neu.edu.cn [State Key Laboratory of Rolling and Automation, Northeastern University, 110819, Shenyang (China); Novel Aerospace Materials Group, Faculty of Aerospace Engineering, Delft University of Technology, Kluyverweg 1, 2629 HS, Delft (Netherlands)

    2016-02-15

    Reduced-activation ferritic/martensitic steels are prime candidate materials for structural applications in nuclear power reactors. However, their creep strength is much lower than that of creep-resistant steel developed for conventional fossil-fired power plants as alloying elements with a high neutron activation cannot be used. To improve the creep strength and to maintain a low activation, a high-throughput computational alloy design model coupling thermodynamics, precipitate-coarsening kinetics and an optimization genetic algorithm, is developed. Twelve relevant alloying elements with either low or high activation are considered simultaneously. The activity levels at 0–10 year after the end of irradiation are taken as optimization parameter. The creep-strength values (after exposure for 10 years at 650 °C) are estimated on the basis of the solid-solution strengthening and the precipitation hardening (taking into account precipitate coarsening). Potential alloy compositions leading to a high austenite fraction or a high percentage of undesirable second phase particles are rejected automatically in the optimization cycle. The newly identified alloys have a much higher precipitation hardening and solid-solution strengthening at the same activity level as existing reduced-activation ferritic/martensitic steels.

  3. Braze alloy process and strength characterization studies for 18 nickel grade 200 maraging steel with application to wind tunnel models

    Science.gov (United States)

    Bradshaw, James F.; Sandefur, Paul G., Jr.; Young, Clarence P., Jr.

    1991-01-01

    A comprehensive study of braze alloy selection process and strength characterization with application to wind tunnel models is presented. The applications for this study include the installation of stainless steel pressure tubing in model airfoil sections make of 18 Ni 200 grade maraging steel and the joining of wing structural components by brazing. Acceptable braze alloys for these applications are identified along with process, thermal braze cycle data, and thermal management procedures. Shear specimens are used to evaluate comparative shear strength properties for the various alloys at both room and cryogenic (-300 F) temperatures and include the effects of electroless nickel plating. Nickel plating was found to significantly enhance both the wetability and strength properties for the various braze alloys studied. The data are provided for use in selecting braze alloys for use with 18 Ni grade 200 steel in the design of wind tunnel models to be tested in an ambient or cryogenic environment.

  4. High-temperature steam oxidation testing of select advanced replacement alloys for potential core internals

    Energy Technology Data Exchange (ETDEWEB)

    Tan, Lizhen [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Pint, Bruce A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-05-19

    Coupons from a total of fourteen commercial and custom fabricated alloys were exposed to 1 bar full steam with ~10 ppb oxygen content at 600 and 650°C. The coupons were weighed at 500-h intervals with a total exposure time of 5,000 h. The fourteen alloys are candidate alloys selected under the ARRM program, which include three ferritic steels (Grade 92, 439, and 14YWT), three austenitic stainless steels (316L, 310, and 800), seven Ni-base superalloys (X750, 725, C22, 690, 625, 625 direct-aging, and 625- plus), and one Zr-alloy (Zr–2.5Nb). Among the alloys, 316L and X750 are served as reference alloys for low- and high-strength alloys, respectively. The candidate Ni-base superalloy 718 was procured too late to be included in the tests. The corrosion rates of the candidate alloys can be approximately interpreted by their Cr, Ni and Fe content. The corrosion rate was significantly reduced with increasing Cr content and when Ni content is above ~15 wt%, but not much further reduced when Fe content is less than ~55 wt%. Simplified thermodynamics analyses of the alloy oxidation provided reasonable indications for the constituents of oxide scales formed on the alloys and explanations for the porosity and exfoliation phenomena because of the nature of specific types of oxides.

  5. The effect of microstructure of low-alloy spheroidal cast iron on impact strength

    Directory of Open Access Journals (Sweden)

    T. Szykowny

    2010-01-01

    Full Text Available The study presents an evaluation of the effect of microstructure of low-alloy spheroidal cast iron on impact strength within the temperature range from –60 to 100°C. Analyses were conducted on one type of cast iron containing 0.51% Cu and 0.72% Ni. Cast iron was austempered or normalized. Values of KCV and static mechanical properties were determined. Structural and fractographic analyses were based on light and scanning microscopy as well as X-ray diffraction. It was found that thermal processing considerably improves impact strength in relation to cast iron after casting. At the same time static mechanical properties are enhanced.

  6. Design of Reforma 509 with High Strength Steel

    Science.gov (United States)

    Smith, Stuart; Whitby, William; Easton, Marc

    Reforma 509 is a high-rise building located in the heart of the Central Business District of Mexico City. The building is comprised of office, hotel, residential and parking and forms part of a cluster of tall buildings in the area. If completed today, Reforma 509 would be the tallest building in Mexico, at 238m. All of the building's gravity and lateral (wind and seismic) loads are carried by an architecturally expressed perimeter frame that is formed from highly efficient Steel Reinforced Concrete (SRC) columns coupled together by steel tube perimeter bracing. This paper investigates the implications of substituting a grade 50 (fy=345 MPa) carbon steel with a higher strength micro-alloyed grade 70 (fy=480 MPa) steel in the design of Reforma 509.

  7. Brazing process provides high-strength bond between aluminum and stainless steel

    Science.gov (United States)

    Huschke, E. G., Jr.; Nord, D. B.

    1966-01-01

    Brazing process uses vapor-deposited titanium and an aluminum-zirconium-silicon alloy to prevent formation of brittle intermetallic compounds in stainless steel and aluminum bonding. Joints formed by this process maintain their high strength, corrosion resistance, and hermetic sealing properties.

  8. Ultra-fine grained Al-Mg alloys with superior strength via physical simulation

    Science.gov (United States)

    Sabirov, I.; Enikeev, N.; Kazykhanov, V.; Valiev, R.; Murashkin, M.

    2014-08-01

    The Al 5xxx alloys are widely used in form of sheets in marine, transport, and chemical engineering and, thus, they are often have to undergo hot/cold rolling as the final metal forming operations. Recent investigations have demonstrated that ultra-fine grained (UFG) Al 5xxx alloys have a significant potential for industrial applications due to their improved mechanical properties and enhanced corrosion resistance. However, the development of hot/cold rolling routes for the UFG Al alloys is very time consuming due to numerous experimental trials and very expensive due to higher cost of the UFG processed materials. In this work, physical simulation of cold rolling is applied to the UFG Al 5083 alloy obtained via equal channel angular pressing with parallel channels to analyze the effect of cold rolling on the microstructure and microhardness of the material. The cold rolling parameters are chosen based on the outcomes of physical simulation and the UFG Al 5083 alloy is successfully subjected to cold rolling resulting in superior mechanical strength of the material. It is concluded that physical simulation can significantly increase the efficiency of experimental work on development of thermo-mechanical processing routes.

  9. POROSITY AND STRENGTH PROPERTIES OF GYPSUM BONDED INVESTMENT USING TERENGGANU LOCAL SILICA FOR COPPER ALLOYS CASTING

    Directory of Open Access Journals (Sweden)

    S. Z. M. NOR

    2015-07-01

    Full Text Available In this study, several formulations of gypsum bonded investment (GBI as a mould for copper alloy casting has been developed and their properties had been investigated. The mould was developed using Terengganu local silica sand with the average particle size of 220–250 µm, acted as a refractory and Plaster of Paris (POP as a binder. The formulations used were 75% local silica, 25% plaster and various amounts (31–37% of water. The compressive strength, tensile strength, porosity, core hardness and mould hardness properties of the prepared GBI were studied. It has been found that both compressive strength and tensile strength reduced with a water content due to an increment of mould porosity which was confirmed via Scanning Electron Microscopy analysis. The mould hardness was found unchanged, but the core hardness was slightly reduced with the increment of water. The compressive strength of GBI moulds developed in this work was in the range of 600–1100 kN/m2, which was sufficient for copper alloy casting.

  10. Strength of MWCNT-Reinforced 70Sn-30Bi Solder Alloys

    Science.gov (United States)

    Billah, Md Muktadir; Chen, Quanfang

    2016-01-01

    In this study, the effect of Cu-coated multi-walled carbon nanotubes (MWCNTs) on the tensile strength of 70Sn-30Bi solder alloy has been investigated. Copper was first deposited onto metal-activated MWCNTs by an electroless process and confirmed with a scanning electron microscope and energy dispersive spectroscopy. Sn-Bi alloy solder was reinforced with Cu-coated MWCNTs with additions of 0.5 wt.%, 1 wt.%, 2 wt.%, and 3 wt.%, respectively. 70Sn-30Bi solder was produced by melting pure tin and bismuth in an inert gas atmosphere. Cu-coated MWCNTs were then added into the metal matrix by cold rolling, followed by hot pressing to disperse the carbon nanotubes (CNTs) in the matrix. Tensile tests were conducted on an mechanical testing and simulation (MTS) tester. The tensile strength was found to be proportional to the addition of Cu/MWCNTs, and about 47.6% increase in tensile strength over the pure alloy has been obtained for an addition of 3 wt.% Cu/MWCNTs. The Cu coating may enhance CNT dispersion to prevent tangling.

  11. Current Status of Development of High Nickel Low Alloy Steels for Commercial Reactor Pressure Vessel

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Min Chul; Lee, B. S.; Park, S. G.; Lee, K. H. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2008-12-15

    SA508 Gr.3 Mn-Mo-Ni low alloy steels have been used for nuclear reactor pressure vessel steels up to now. Currently, the design goal of nuclear power plant is focusing at larger capacity and longer lifetime. Requirements of much bigger pressure vessels may cause critical problems in the manufacturing stage as well as for the welding stage. Application of higher strength steel may be required to overcome the technical problems. It is known that a higher strength and fracture toughness of low alloy steels such as SA508 Gr.4N low alloy steel could be achieved by increasing the Ni and Cr contents. Therefore, SA508 Gr.4N low alloy steel is very attractive as eligible RPV steel for the next generation PWR systems. In this report, we propose the possibility of SA508 Gr.4N low alloy steel for an application of next generation commercial RPV, based on the literature research result about development history of the RPV steels and SA508 specification. In addition, we have surveyed the research result of HSLA(High Strength Low Alloy steel), which has similar chemical compositions with SA508 Gr.4N, to understand the problems and the way of improvement of SA508 Gr.4N low alloy steel. And also, we have investigated eastern RPV steel(WWER-1000), which has higher Ni contents compared to western RPV steel.

  12. M2C Precipitate in Isothermal Tempering of High Co-Ni Alloy Steel

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The ultra-strength alloy steel with high content of Co and Ni is typical tempering martensite steel, and the secondary hardening is accomplished by the precipitation of fine scale alloy carbides with black-white contrast until peak-hardening. The crystal structure of precipitates was well determined as M2C with hexagonal by micro-beam diffraction. Observing in HREM, M2C carbides were shown coherent with the ferrite matrix completely and have their own structure.

  13. Microstructural evolution of high strength 7B04 ingot during homogenization treatment

    Institute of Scientific and Technical Information of China (English)

    LI Nian-kui; CUI Jian-zhong

    2008-01-01

    The evolution of the microstructure and phases of the direct chill semicontinuous casting ingot of 7B04 super-high strength aluminum alloy during homogenization treatment was studied with metallographic analysis, scanning electron microscopy(SEM), energy spectroscopy and differential scanning calorimetry(DSC). The results show that a considerable amount of non-equilibrium eutectics containing Al, Zn, Cu and Mg exist in the direct chill semicontinuous casting ingot of 7B04 super-high strength aluminum alloy, and their melting point is 478 ℃. During homogenization treatment at 470 ℃, these eutectics dissolve into the matrix partly, coarsen and also transform into Al2CuMg phase whose equilibrium melting point is 490 ℃ in the alloy. Moreover, the homogenization treatment at 470 ℃ for 72 h results in the disappearance of the non-equilibrium eutectics though Al2CuMg phase can not dissolve completely.

  14. Influence of thermal and mechanical cycling on the flexural strength of ceramics with titanium or gold alloy frameworks

    NARCIS (Netherlands)

    Oyafuso, Denise Kanashiro; Ozcan, Mutlu; Bottino, Marco Antonio; Itinoche, Marcos Koiti

    2008-01-01

    Objectives. The aim of this study was to evaluate the effect of thermal and mechanical cycling alone or in combination, on the flexural strength of ceramic and metallic frameworks cast in gold alloy or titanium. Methods. Metallic frameworks (25 mm x 3 mm x 0.5 mm) (N = 96) cast in gold alloy or comm

  15. Influence of thermal and mechanical cycling on the flexural strength of ceramics with titanium or gold alloy frameworks

    NARCIS (Netherlands)

    Oyafuso, Denise Kanashiro; Ozcan, Mutlu; Bottino, Marco Antonio; Itinoche, Marcos Koiti

    Objectives. The aim of this study was to evaluate the effect of thermal and mechanical cycling alone or in combination, on the flexural strength of ceramic and metallic frameworks cast in gold alloy or titanium. Methods. Metallic frameworks (25 mm x 3 mm x 0.5 mm) (N = 96) cast in gold alloy or

  16. High-strength mineralized collagen artificial bone

    Science.gov (United States)

    Qiu, Zhi-Ye; Tao, Chun-Sheng; Cui, Helen; Wang, Chang-Ming; Cui, Fu-Zhai

    2014-03-01

    Mineralized collagen (MC) is a biomimetic material that mimics natural bone matrix in terms of both chemical composition and microstructure. The biomimetic MC possesses good biocompatibility and osteogenic activity, and is capable of guiding bone regeneration as being used for bone defect repair. However, mechanical strength of existing MC artificial bone is too low to provide effective support at human load-bearing sites, so it can only be used for the repair at non-load-bearing sites, such as bone defect filling, bone graft augmentation, and so on. In the present study, a high strength MC artificial bone material was developed by using collagen as the template for the biomimetic mineralization of the calcium phosphate, and then followed by a cold compression molding process with a certain pressure. The appearance and density of the dense MC were similar to those of natural cortical bone, and the phase composition was in conformity with that of animal's cortical bone demonstrated by XRD. Mechanical properties were tested and results showed that the compressive strength was comparable to human cortical bone, while the compressive modulus was as low as human cancellous bone. Such high strength was able to provide effective mechanical support for bone defect repair at human load-bearing sites, and the low compressive modulus can help avoid stress shielding in the application of bone regeneration. Both in vitro cell experiments and in vivo implantation assay demonstrated good biocompatibility of the material, and in vivo stability evaluation indicated that this high-strength MC artificial bone could provide long-term effective mechanical support at human load-bearing sites.

  17. Development of high-strength and high-conductivity conductor materials for pulsed high-field magnets at Dresden

    Science.gov (United States)

    Grünberger, W.; Heilmaier, M.; Schultz, L.

    2001-01-01

    The work at the IFW Dresden is focused on the development of microcomposite Cu-Ag alloys and steel-copper macrocomposites with high-nitrogen steel and pearlitic steel jackets, respectively. In Cu-Ag alloys the investigation of continuously cast rods with different starting diameters suggests that the cooling rate during solidification determining the dendrite arm spacing has a minor influence on the development of the strength compared to the cooling velocity after solidification which determines the extent of the Ag-supersaturation in the Cu solid solution. Maximum strength at minimum drawing strain demands (i) a sufficient volume fraction of eutectic in order to suppress discontinuous precipitation (absence of grain boundaries) and (ii) a sufficiently rapid cooling after solidification in order to prevent pre-precipitation. With a continuously cast starting rod of 12 mm diameter a maximum tensile strength of 1.3 GPa was obtained after a drawing strain of only η=4.3. Steel-copper macrocomposites were fabricated by the ‘rod-in-tube’ technology. The experiments with austenitic high-nitrogen steels were performed with two alloys. With the commercial alloy Nicrofer 3033 a strength level of 1.2 GPa has been achieved with a 52 vol% Cu composite at a drawing strain of η=2.3. A composite with pearlitic C60-steel (0.6 wt% C) and 56 vol% Cu showed a tensile strength of 1.53 GPa after a final patenting at a diameter of 14.7 mm and a drawing strain of η=4.

  18. Ultrahigh Charpy impact toughness (~450J) achieved in high strength ferrite/martensite laminated steels.

    Science.gov (United States)

    Cao, Wenquan; Zhang, Mingda; Huang, Chongxiang; Xiao, Shuyang; Dong, Han; Weng, Yuqing

    2017-02-02

    Strength and toughness are a couple of paradox as similar as strength-ductility trade-off in homogenous materials, body-centered-cubic steels in particular. Here we report a simple way to get ultrahigh toughness without sacrificing strength. By simple alloying design and hot rolling the 5Mn3Al steels in ferrite/austenite dual phase temperature region, we obtain a series of ferrite/martensite laminated steels that show up-to 400-450J Charpy V-notch impact energy combined with a tensile strength as high as 1.0-1.2 GPa at room temperature, which is nearly 3-5 times higher than that of conventional low alloy steels at similar strength level. This remarkably enhanced toughness is mainly attributed to the delamination between ferrite and martensite lamellae. The current finding gives us a promising way to produce high strength steel with ultrahigh impact toughness by simple alloying design and hot rolling in industry.

  19. Ultrahigh Charpy impact toughness (~450J) achieved in high strength ferrite/martensite laminated steels

    Science.gov (United States)

    Cao, Wenquan; Zhang, Mingda; Huang, Chongxiang; Xiao, Shuyang; Dong, Han; Weng, Yuqing

    2017-01-01

    Strength and toughness are a couple of paradox as similar as strength-ductility trade-off in homogenous materials, body-centered-cubic steels in particular. Here we report a simple way to get ultrahigh toughness without sacrificing strength. By simple alloying design and hot rolling the 5Mn3Al steels in ferrite/austenite dual phase temperature region, we obtain a series of ferrite/martensite laminated steels that show up-to 400–450J Charpy V-notch impact energy combined with a tensile strength as high as 1.0–1.2 GPa at room temperature, which is nearly 3–5 times higher than that of conventional low alloy steels at similar strength level. This remarkably enhanced toughness is mainly attributed to the delamination between ferrite and martensite lamellae. The current finding gives us a promising way to produce high strength steel with ultrahigh impact toughness by simple alloying design and hot rolling in industry. PMID:28150692

  20. Microstructure and Properties of FeAlCrNiMo x High-Entropy Alloys

    Science.gov (United States)

    Li, X. C.; Dou, D.; Zheng, Z. Y.; Li, J. C.

    2016-06-01

    FeAlCrNiMo x high-entropy alloys were prepared. The effect of Mo content on the microstructure and the properties of the alloys were investigated. When the Mo content was 0.1, the alloys were composed of single BCC solid solution; when Mo content reaches 0.25, the alloys were composed of BCC solid solution and ordered B2 solid solution. When Mo content is more than 0.75, some σ phases emerged. The volume fraction of the second phase increases with the increasing Mo content, and the crystal grains became coarsening. The yield strength, fracture strength, and hardness increase with the increasing Mo content and reach 2252, 2612 MPa, and 1006 Hv, respectively. The magnetic transformation undergoes from the ferromagnetism to paramagnetism with the increasing Mo content. The saturation intensity and remnant magnetism are decreased with the increasing Mo content.

  1. The Bendability of Ultra High strength Steels

    Science.gov (United States)

    Hazra, S. K.; Efthymiadis, P.; Alamoudi, A.; Kumar, R. L. V.; Shollock, B.; Dashwood, R.

    2016-08-01

    Automotive manufacturers have been reducing the weight of their vehicles to meet increasingly stringent environmental legislation that reflects public demand. A strategy is to use higher strength materials for parts with reduced cross-sections. However, such materials are less formable than traditional grades. The frequent result is increased processing and piece costs. 3D roll forming is a novel and flexible process: it is estimated that a quarter of the structure of a vehicle can be made with a single set of tooling. Unlike stamping, this process requires material with low work hardening rates. In this paper, we present results of ultra high strength steels that have low elongation in a tension but display high formability in bending through the suppression of the necking response.

  2. Anomolous Fatigue Crack Growth Phenomena in High-Strength Steel

    Science.gov (United States)

    Forth, Scott C.; James, Mark A.; Johnston, William M., Jr.; Newman, James C., Jr.

    2004-01-01

    The growth of a fatigue crack through a material is the result of a complex interaction between the applied loading, component geometry, three-dimensional constraint, load history, environment, material microstructure and several other factors. Previous studies have developed experimental and computational methods to relate the fatigue crack growth rate to many of the above conditions, with the intent of discovering some fundamental material response, i.e. crack growth rate as a function of something. Currently, the technical community uses the stress intensity factor solution as a simplistic means to relate fatigue crack growth rate to loading, geometry and all other variables. The stress intensity factor solution is a very simple linear-elastic representation of the continuum mechanics portion of crack growth. In this paper, the authors present fatigue crack growth rate data for two different high strength steel alloys generated using standard methods. The steels exhibit behaviour that appears unexplainable, compared to an aluminium alloy presented as a baseline for comparison, using the stress intensity factor solution.

  3. Newly developed Ti-Nb-Zr-Ta-Si-Fe biomedical beta titanium alloys with increased strength and enhanced biocompatibility.

    Science.gov (United States)

    Kopova, Ivana; Stráský, Josef; Harcuba, Petr; Landa, Michal; Janeček, Miloš; Bačákova, Lucie

    2016-03-01

    Beta titanium alloys are promising materials for load-bearing orthopaedic implants due to their excellent corrosion resistance and biocompatibility, low elastic modulus and moderate strength. Metastable beta-Ti alloys can be hardened via precipitation of the alpha phase; however, this has an adverse effect on the elastic modulus. Small amounts of Fe (0-2 wt.%) and Si (0-1 wt.%) were added to Ti-35Nb-7Zr-6Ta (TNZT) biocompatible alloy to increase its strength in beta solution treated condition. Fe and Si additions were shown to cause a significant increase in tensile strength and also in the elastic modulus (from 65 GPa to 85 GPa). However, the elastic modulus of TNZT alloy with Fe and Si additions is still much lower than that of widely used Ti-6Al-4V alloy (115 GPa), and thus closer to that of the bone (10-30 GPa). Si decreases the elongation to failure, whereas Fe increases the uniform elongation thanks to increased work hardening. Primary human osteoblasts cultivated for 21 days on TNZT with 0.5Si+2Fe (wt.%) reached a significantly higher cell population density and significantly higher collagen I production than cells cultured on the standard Ti-6Al-4V alloy. In conclusion, the Ti-35Nb-7Zr-6Ta-2Fe-0.5Si alloy proves to be the best combination of elastic modulus, strength and also biological properties, which makes it a viable candidate for use in load-bearing implants.

  4. Hydrogen dominant metallic alloys: high temperature superconductors?

    Science.gov (United States)

    Ashcroft, N W

    2004-05-07

    The arguments suggesting that metallic hydrogen, either as a monatomic or paired metal, should be a candidate for high temperature superconductivity are shown to apply with comparable weight to alloys of metallic hydrogen where hydrogen is a dominant constituent, for example, in the dense group IVa hydrides. The attainment of metallic states should be well within current capabilities of diamond anvil cells, but at pressures considerably lower than may be necessary for hydrogen.

  5. Weld Metallurgy and Mechanical Properties of High Manganese Ultra-high Strength Steel Dissimilar Welds

    Science.gov (United States)

    Dahmen, Martin; Lindner, Stefan; Monfort, Damien; Petring, Dirk

    The increasing demand for ultra-high strength steels in vehicle manufacturing leads to the application of new alloys. This poses a challenge on joining especially by fusion welding. A stainless high manganese steel sheet with excellent strength and deformation properties stands in the centre of the development. Similar and dissimilar welds with a metastable austenitic steel and a hot formed martensitic stainless steel were performed. An investigation of the mixing effects on the local microstructure and the hardness delivers the metallurgical features of the welds. Despite of carbon contents above 0.4 wt.% none of the welds have shown cracks. Mechanical properties drawn from tensile tests deliver high breaking forces enabling a high stiffness of the joints. The results show the potential for the application of laser beam welding for joining in assembly of structural parts.

  6. Dynamic high-temperature characterization of an iridium alloy in tension

    Energy Technology Data Exchange (ETDEWEB)

    Song, Bo [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Nelson, Kevin [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Jin, Helena [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Lipinski, Ronald J. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Bignell, John [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Ulrich, G. B. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); George, E. P. [Ruhr Univ., Bochum (Germany)

    2015-09-01

    Iridium alloys have been utilized as structural materials for certain high-temperature applications, due to their superior strength and ductility at elevated temperatures. The mechanical properties, including failure response at high strain rates and elevated temperatures of the iridium alloys need to be characterized to better understand high-speed impacts at elevated temperatures. A DOP-26 iridium alloy has been dynamically characterized in compression at elevated temperatures with high-temperature Kolsky compression bar techniques. However, the dynamic high-temperature compression tests were not able to provide sufficient dynamic high-temperature failure information of the iridium alloy. In this study, we modified current room-temperature Kolsky tension bar techniques for obtaining dynamic tensile stress-strain curves of the DOP-26 iridium alloy at two different strain rates (~1000 and ~3000 s-1) and temperatures (~750°C and ~1030°C). The effects of strain rate and temperature on the tensile stress-strain response of the iridium alloy were determined. The DOP-26 iridium alloy exhibited high ductility in stress-strain response that strongly depended on both strain rate and temperature.

  7. Laser Brazing of High Temperature Braze Alloy

    Science.gov (United States)

    Gao, Y. P.; Seaman, R. F.; McQuillan, T. J.; Martiens, R. F.

    2000-01-01

    The Space Shuttle Main Engine (SSME) consists of 1080 conical tubes, which are furnace brazed themselves, manifolds, and surrounding structural jacket making almost four miles of braze joints. Subsequent furnace braze cycles are performed due to localized braze voids between the coolant tubes. SSME nozzle experiences extremely high heat flux (180 mW/sq m) during hot fire. Braze voids between coolant tubes may result in hot combustion gas escape causing jacket bulges. The nozzle can be disqualified for flight or result in mission failure if the braze voids exceed the limits. Localized braze processes were considered to eliminate braze voids, however, damage to the parent materials often prohibited use of such process. Being the only manned flight reusable rocket engine, it has stringent requirement on the braze process. Poor braze quality or damage to the parent materials limits the nozzle service life. The objective of this study was to develop a laser brazing process to provide quality, localized braze joints without adverse affect on the parent materials. Gold (Au-Cu-Ni-Pd-Mn) based high temperature braze alloys were used in both powder and wire form. Thin section iron base superalloy A286 tube was used as substrate materials. Different Laser Systems including CO2 (10.6 micrometers, 1kW), ND:YAG (1.06 micrometers, 4kW). and direct diode laser (808nm. 150W) were investigated for brazing process. The laser process variables including wavelength. laser power, travel speed and angle of inclination were optimized according to bead geometry and braze alloy wetting at minimum heat input level, The properties of laser brazing were compared to that of furnace brazing. Microhardness profiles were used for braze joint property comparison between laser and furnace brazing. The cooling rate of laser brazing was compared to furnace brazing based on secondary dendritic arm spacing, Both optical and Scanning Electron Microscope (SEM) were used to evaluate the microstructures of

  8. Enhancement in mechanical properties of a β-titanium alloy by high-pressure torsion

    Directory of Open Access Journals (Sweden)

    Katarzyna Sharman

    2015-01-01

    Full Text Available Titanium alloys, mainly Ti–6Al–4V, are commonly used in biomedical applications as orthopedic implants. Due to the potential toxic influence of V and Al cations on health, a new alloy composition, Ti–24Nb–4Zr–8Sn, was introduced. However, Ti–24Nb–4Zr–8Sn has a much lower tensile strength by comparison with the Ti–6Al–4V alloy. The aim of this research was to determine whether high-pressure torsion (HPT can be an efficient method for obtaining the desired properties in the case of the Ti–24Nb–4Zr–8Sn β-titanium alloy. This paper presents an analysis of the microstructural and mechanical properties of the Ti–24Nb–4Zr–8Sn alloy processed by HPT with various processing parameters. The obtained microstructures were examined using transmission electron microscopy (TEM. Mechanical properties, such as hardness and tensile strength, were also measured. The study demonstrates that HPT of the Ti–24Nb–4Zr–8Sn alloy leads to a significant reduction of grain size and this grain refinement gives a major improvement in tensile strength and hardness.

  9. Dynamic Crystallization: An Influence on Degree of Prior Deformation and Mechanical Strength of 6063 Aluminum Alloy

    Directory of Open Access Journals (Sweden)

    Gbenebor, O.P

    2012-09-01

    Full Text Available This research is aimed at investigating the influence dynamic solidification of melts on degree of mechanical deformation and mechanical strength of 6063 aluminum alloy. Cylindrical samples of 14mm diameter and 140mm long were die cast following two techniques – vibration and static. Prior deformation via forging was imposed on each solidified sample to achieve 7%, 14%, 21% and 28% thickness reductions respectively for each casting technique. Average deformation load, average hammer velocities and the average energy absorbed were recorded. Tensile properties of each sample were studied via the use of Monsanto tensometer. Mechanical agitation of mould and its content increased the machinability of the alloy even at higer pre deformation. This was justified by the failure of the 28% reduction sample cast on static floor during machining to a tensile piece. The energy absorbed during deformation influences the tensile strength of the material. This increases with increase in percentage deformation except for 28% reduction whose magnitude was lower than that subjected to 21% reduction; vibrated samples possessed superior properties. From results obtained, vibrating a sample and subjecting to 21% pre-deformation possessed the best tensile strength.

  10. In vitro tensile bond strength of denture repair acrylic resins to primed base metal alloys using two different processing techniques.

    Science.gov (United States)

    Banerjee, Sarmistha; Engelmeier, Robert L; O'Keefe, Kathy L; Powers, John M

    2009-12-01

    Approximately 38% of removable partial denture (RPD) failures involve fracture at the alloy/acrylic interface. Autopolymerizing resin is commonly used to repair RPDs. Poor chemical bonding of repair acrylic to base metal alloys can lead to microleakage and failure of the bond. Therefore, ideal repair techniques should provide a strong, adhesive bond. This investigation compared the tensile bond strength between cobalt-chromium (Super Cast, Pentron Laboratory Technologies, Llc., Wallingford, CT) and nickel-chromium (Rexalloy, Pentron Laboratory Technologies, Llc.) alloys and autopolymerized acrylic resin (Dentsply Repair Material, Dentsply Int, Inc, York, Pa) using three primers containing different functional monomers [UBar (UB), Sun Medical Co., Ltd., Shiga, Japan: Alloy Primer (AP) Kuraray Medical Inc., Okayama, Japan; and MR Bond (MRB) Tokyuyama Dental Corp., Tokyo, Japan] and two processing techniques (bench cure and pressure-pot cure). One hundred and twenty eight base metal alloy ingots were polished, air abraded, and ultrasonically cleaned. The control group was not primed. Specimens in the test groups were primed with one of the three metal primers. Autopolymerized acrylic resin material was bonded to the metal surfaces. Half the specimens were bench cured, and the other half were cured in a pressure pot. All specimens were stored in distilled water for 24 hours at 37 degrees C. The specimens were debonded under tension at a crosshead speed of 0.05 cm/min. The forces at which the bond failed were noted. Data were analyzed using ANOVA. Fisher's PLSD post hoc test was used to determine significant differences (p effect on bond strength of all specimens except Co-Cr alloy primed with UB. The highest bond strength was observed for both Co-Cr and Ni-Cr alloys that were sandblasted, primed with MRB, and pressure-pot cured. Co-Cr alloys primed with UB had the lowest bond strength whether bench cured or pressure-pot cured. Primed specimens generally experienced

  11. Calculation of the end-rolling strength in Q235 strip steel by the alloying electron structure parameters

    Institute of Scientific and Technical Information of China (English)

    LIU Zhilin; LIN Cheng; LIU Yan; GUO Yanchang

    2005-01-01

    Combined with the phase transformations in rolling, the phase configuration, the tensile strength, and the yield strength with different terminal rolling grain sizes in Q235 strip steel have been theoretically calculated using the covalent electron number (nA) of the strongest bond in phase cells and the interface electron density difference (Ap) in alloys. The calculated results agree well with the results of real production. Therefore, the calculation method of terminal rolling tensile and yield strength in the non-quenched-tempered steel containing pearlite is given by the alloying electron structure parameters.

  12. Evaluation of shear bond strength of composite resin to nonprecious metal alloys with different surface treatments

    Directory of Open Access Journals (Sweden)

    Yassini E.

    2007-07-01

    Full Text Available Background and Aim: Replacing fractured ceramometal restorations may be the best treatment option, but it is costly. Many different bonding systems are currently available to repair the fractured ceramometal restorations. This study compared the shear bond strength of composite to a base metal alloy using 4 bonding systems.Materials and Methods: In this experimental in vitro study, fifty discs, casted in a Ni-Cr-Be base metal alloy (Silvercast, Fulldent,were ground with 120, 400 and 600 grit sandpaper and divided equally into 5 groups receiving 5 treatments for veneering. Conventional feldspathic porcelain (Ceramco2, Dentsply Ceramco was applied on control group (PFM or group1 and the remaining metal discs were air- abraded for 15 seconds with 50 mm aluminum oxide at 45 psi and washed for 5 seconds under tap water.Then the specimens were dried by compressed air and the  groups were treated with one of the bonding systems as follows: All-Bond 2 (AB, Ceramic Primer (CP, Metal Primer II (MP and Panavia F2 (PF. An opaque composite (Foundation opaque followed by a hybrid composite (Gradia Direct was placed on the treated metal surface and light cured separately. Specimens were stored in distilled water at 370C and thermocycled prior to shear strength testing. Fractured specimens were evaluated under a stereomicroscope. Statistical analysis was performed with one way ANOVA and Tukey HSD tests. P<0.05 was considered as the level of significance.Results: Mean shear bond strengths of the groups in MPa were as follows: PFM group 38.6±2, All-Bond 2 17.06±2.85, Ceramic Primer 14.72±1.2, Metal Primer II 19.04±2.2 and Panavia F2 21.37±2.1. PFM group exhibited the highest mean shear bond strength and Ceramic Primer showed the lowest. Tukey's HSD test revealed the mean bond strength of the PFM group to be significantly higher than the other groups (P<0.001. The data for the PF group was significantly higher than AB and CP groups (P<0.05 and the shear

  13. Tensile strength and corrosion resistance of brazed and laser-welded cobalt-chromium alloy joints.

    Science.gov (United States)

    Zupancic, Rok; Legat, Andraz; Funduk, Nenad

    2006-10-01

    The longevity of prosthodontic restorations is often limited due to the mechanical or corrosive failure occurring at the sites where segments of a metal framework are joined together. The purpose of this study was to determine which joining method offers the best properties to cobalt-chromium alloy frameworks. Brazed and 2 types of laser-welded joints were compared for their mechanical and corrosion characteristics. Sixty-eight cylindrical cobalt-chromium dental alloy specimens, 35 mm long and 2 mm in diameter, were cast. Sixteen specimens were selected for electrochemical measurements in an artificial saliva solution and divided into 4 groups (n=4). In the intact group, the specimens were left as cast. The specimens of the remaining 3 groups were sectioned at the center, perpendicular to the long-axis, and were subsequently rejoined by brazing (brazing group) or laser welding using an X- or I-shaped joint design (X laser and I laser groups, respectively). Another 16 specimens were selected for electrochemical measurements in a more acidic artificial saliva solution. These specimens were also divided into 4 groups (n=4) as described above. Electrochemical impedance spectroscopy and potentiodynamic polarization were used to assess corrosion potentials, breakdown potentials, corrosion current densities, total impedances at lowest frequency, and polarization charge-transfer resistances. The remaining 36 specimens were used for tensile testing. They were divided into 3 groups in which specimen pairs (n=6) were joined by brazing or laser welding to form 70-mm-long cylindrical rods. The tensile strength (MPa) was measured using a universal testing machine. Differences between groups were analyzed using 1-way analysis of variance (alpha=.05). The fracture surfaces and corrosion defects were examined with a scanning electron microscope. The average tensile strength of brazed joints was 792 MPa and was significantly greater (P<.05) than the tensile strength of both types of

  14. Advanced high strength steels for automotive industry

    Directory of Open Access Journals (Sweden)

    Galán, J.

    2012-04-01

    Full Text Available The car industry is facing pressure because of the growing demand for more fuel-efficient passenger cars. In order to limit energy consumption and air pollution the weight of the carbody has to be reduced. At the same time, high levels of safety have to be guaranteed. In this situation, the choice of material becomes a key decision in car design. As a response to the requirements of the automotive sector, high strength steels and advanced high strength steels have been developed by the steel industry. These modern steel grades offer an excellent balance of low cost, light weight and mechanical properties.

    La industria del automóvil se enfrenta a una creciente demanda de vehículos de pasajeros más eficientes. Con el fin de disminuir el consumo de energía y la contaminación ambiental, el peso del vehículo tiene que ser reducido, al mismo tiempo que se garantizan altos niveles de seguridad. Ante esta situación, la elección de material se convierte en una decisión crucial en el diseño del vehículo. Como respuesta a las necesidades del sector automovilístico, nuevos aceros avanzados y de alta resistencia, han sido desarrollados por la industria siderúrgica. Dichos tipos de acero ofrecen un excelente equilibrio de precio, peso y propiedades mecánicas.

  15. Tensile strength on friction stir processed AMg5 (5083) aluminum alloy

    Science.gov (United States)

    Chumaevsky, A. V.; Eliseev, A. A.; Filippov, A. V.; Rubtsov, V. E.; Tarasov, S. Yu.

    2016-11-01

    The results of the tensile tests carried out both on AMg5 (5083) aluminum alloy samples base and those obtained using friction stir processing technique are reported. The tensile test samples have been prepared from the friction stir processed plates so that their tensile axis was parallel to the processing direction. The maximum tensile strength of the processed samples was 9% higher than of the base metal. The fractographic examination shows the presence of flat areas inherent of the brittle fracture in all three friction processed samples. The load-extension curves show that friction stir processing may suppress the serrated yielding.

  16. Powder Metallurgy Processing of a WxTaTiVCr High-Entropy Alloy and Its Derivative Alloys for Fusion Material Applications.

    Science.gov (United States)

    Waseem, Owais Ahmed; Ryu, Ho Jin

    2017-05-16

    The WxTaTiVCr high-entropy alloy with 32at.% of tungsten (W) and its derivative alloys with 42 to 90at.% of W with in-situ TiC were prepared via the mixing of elemental W, Ta, Ti, V and Cr powders followed by spark plasma sintering for the development of reduced-activation alloys for fusion plasma-facing materials. Characterization of the sintered samples revealed a BCC lattice and a multi-phase structure. The selected-area diffraction patterns confirmed the formation of TiC in the high-entropy alloy and its derivative alloys. It revealed the development of C15 (cubic) Laves phases as well in alloys with 71 to 90at.% W. A mechanical examination of the samples revealed a more than twofold improvement in the hardness and strength due to solid-solution strengthening and dispersion strengthening. This study explored the potential of powder metallurgy processing for the fabrication of a high-entropy alloy and other derived compositions with enhanced hardness and strength.

  17. Influence of aging conditions on the microstructure and tensile strength of aluminium alloy 6063

    Energy Technology Data Exchange (ETDEWEB)

    Gao, R.Q. [Chalmers Univ. of Technology, Goeteborg (Sweden); Sapa Technology, Finspang (Sweden); Stiller, K. [Chalmers Univ. of Technology, Goeteborg (Sweden); Hansen, V. [Hogskolen i Stavanger, Stavanger (Norway); Oskarsson, A. [Sapa Technology, Finspang (Sweden); Danoix, F. [Lab. de Microscopie Iouique, URACNRS Univ. de Rouen, Mount Saint Aignan (France)

    2002-07-01

    The influences of ageing conditions on the strength of a commercial aluminium alloy 6063 (AA 6063) were studied. Materials in three pre-ageing conditions: 288 h natural ageing (i.e. ageing at room temperature (RT)); 3 h natural ageing; and 3 h natural ageing plus 5 h ageing at 80 C, were subsequently aged at 165 C, 185 C and 205 C from 0.25 to 64 hours. Tensile tests were performed after ageing. Microstructural study was performed using transmission electron microscopy (TEM) and atom probe field ion microscopy (APFIM). The results show that for materials with the same pre-ageing condition, the higher the subsequent ageing temperature, the lower the peak strength and the shorter time it takes to reach peak strength. Specimens exposed to longer natural ageing exhibit higher strength during subsequent artificial ageing than those with shorter natural ageing. The contribution of 3-h natural ageing plus 5 h ageing at 80 C to strength is comparable to that of longer natural ageing. Possible causes for such impacts are discussed. (orig.)

  18. Design optimization of cast Cu-Al-Be-B alloys for high clamping capacity

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    This paper investigated high-damping Cu-Al-Be-B cast alloys using metallographic analysis, X-ray diffraction (XRD) and electrical resistance measurements for transformation temperatures. The results showed that beryllium can stabilize β phase, resulting in a thermo-elastic martensite microstructure leading to high-damping capacity in cast Cu-Al-BeB alloys. Trace additions of boron to Cu-Al-Be alloys can significantly refine the grains, providing high strength and ductility to the alloys. A factorial design of experiment method was used to optimize the composition and properties of cast Cu-Al-BeB alloys. The optimal microstructure for thermo-elastic martensite can be obtained by adjusting the amounts of aluminum and beryllium to eutectoid or pseudo-eutectoid compositions. An optimized cast Cu-Al-Be-B alloy was developed to provide excellent mechanical properties, tensile strength σb = 767 MPa, elongation δ = 7.62 %, and damping capacity S. D.C =18.70%.

  19. Advanced High Strength Steel in Auto Industry: an Overview

    Directory of Open Access Journals (Sweden)

    N. Baluch

    2014-08-01

    Full Text Available The world’s most common alloy, steel, is the material of choice when it comes to making products as diverse as oil rigs to cars and planes to skyscrapers, simply because of its functionality, adaptability, machine-ability and strength. Newly developed grades of Advanced High Strength Steel (AHSS significantly outperform competing materials for current and future automotive applications. This is a direct result of steel’s performance flexibility, as well as of its many benefits including low cost, weight reduction capability, safety attributes, reduced greenhouse gas emissions and superior recyclability. To improve crash worthiness and fuel economy, the automotive industry is, increasingly, using AHSS. Today, and in the future, automotive manufacturers must reduce the overall weight of their cars. The most cost-efficient way to do this is with AHSS. However, there are several parameters that decide which of the AHSS types to be used; the most important parameters are derived from the geometrical form of the component and the selection of forming and blanking methods. This paper describes the different types of AHSS, highlights their advantages for use in auto metal stampings, and discusses about the new challenges faced by stampers, particularly those serving the automotive industry.

  20. Large-stroke and high-strength actuator materials for adaptive structures

    Science.gov (United States)

    Ullakko, Kari

    1996-04-01

    The most important actuator materials in adaptive structures are shape memory alloys, piezoelectric and magnetostrictive materials and electrorheological fluids. However, no such material is available which would produce rapid and large strokes with high forces. Shape memory alloys exhibit large strokes and forces but their response is slow. Piezoelectric materials and magnetostrictive intermetallics are rapid, but the strokes are small. In the present study, employment of magnetic control of shape memory effect as a principle for rapid large stroke actuator materials is discussed. In such materials, detwinning is controlled by an external magnetic field. Twins in favorable orientation to the magnetic field grow at the expense of other twins and cause a shape change of the actuator. Strokes can be as high as those in shape memory alloys, but response times are short due to magnetic control. Another method which may be applied in actuators is inducing the martensitic transformation and controlling the growth of the martensite plates by magnetostrictive distortions of giant magnetostrictive particles embedded in the shape memory alloy matrix. Magnetostrictive inclusions can also be used as stress sensors in shape memory materials. In pre-stressing and fastening applications, materials which exhibit large strokes and high recovery stresses are required. Nitrogen alloyed shape memory steels, developed for actuators for those applications, is the second topic of this study. In nitrogen alloyed shape memory steels, yield strengths over 1100 MPa and tensile strengths even 1600 MPa were attained. Recoverable strains can be over 4% and recovery stresses 330 MPa. Stresses over 700 MPa were achieved in fasteners at room temperature. Nitrogen alloyed shape memory steels possess good corrosion properties, machinability and weldability (even the welds exhibit shape memory effect). They are economical to manufacture and use and they are expected to have applications in many

  1. Technical Developments and Trends of Earthquake Resisting High-Strength Reinforcing Steel Bars

    Energy Technology Data Exchange (ETDEWEB)

    Hwang, Byoungchul [Seoul National University of Science and Technology, Seoul (Korea, Republic of); Shim, Jae-Hyeok [Korea Institute of Science and Technology, Seoul (Korea, Republic of); Lee, Myoung-Gyu; Lee, Joonho [Korea University, Seoul (Korea, Republic of); Jung, Jun-Ho [Hyundai Steel, Incheon (Korea, Republic of); Kim, Bo-Sung [Daehan Steel, Busan (Korea, Republic of); Won, Sung-Bin [Dongkuk Steel, Kyungju (Korea, Republic of)

    2016-12-15

    Since reconstruction of old town in Korea requires high-rise and seismic design construction, many attentions have been paid to high strength seismic reinforced steel bar. In the present paper, technical developments and trends are summarized for developing next-generation seismic reinforced steel bar of grade 700 MPa. Steelmaking process requires high energy efficiency and refining ability. Effects of alloying elements are explained, and alloy design based on computational thermodynamics is introduced. On the other hand, it is considered that grain size refinement by the controlled rolling and low temperature transformation structures formed by the accelerated cooling are effective to obtain acceptable mechanical properties with high strength. Finite element simulation analysis is also useful to understand plastic deformation by rolling, internal and external heat transfer, and corresponding phase transformation of austenite phase to various low-temperature transformation structures.

  2. Orientation and Alloying Effects on Creep Strength in Ni-Based Superalloys

    Science.gov (United States)

    Smith, Timothy Michael, Jr.

    °C and below, a prominent creep anisotropy exists between the two orientations, with the [110] oriented samples exhibiting superior creep strength. At 815 °C, the creep anisotropy disappeared between the two orientations. Through bright field scanning transmission electron microscopy, it was determined that the existence of creep anisotropy is a result of differences in deformation modes between the different orientations and alloy compositions. Results of phase field modeling in which the interaction of dislocations with realistic precipitate structures is also conducted to further advance predictive creep deformation models. Furthermore, the local compositional and structural changes occurring in association with stacking faults in ME501 are characterized and related to the possible rate-controlling processes during creep deformation at intermediate temperatures. These rate-controlling processes are not presently understood. In order to promote stacking fault shearing, compression creep tests on specially prepared single crystals of ME501 were conducted at 760°C in the [001] orientation. Scanning transmission electron microscopy (STEM) imaging was coupled with state-of-the-art energy dispersive X-ray (EDX) spectroscopy to reveal for the first time an ordered compositional variation along the extrinsic faults inside the precipitates, and a distinct solute atmosphere surrounding the leading partial dislocations. The local structure and chemistry at the extrinsic fault is consistent with the phase, a D024 hexagonal structure. Density Functional Theory (DFT) and high angle annular dark field (HAADF)-STEM image simulations are consistent with local phase formation and indicate that a displace-diffusive transformation occurs dynamically during deformation. Additional investigation into the chemical segregation changes associated with faults in ME3 and ME501 is analyzed. Compression creep tests were conducted on [001] oriented samples at 760°C in stress regimes where

  3. Hot spray technology of TA7 titanium alloy coated by molybdenum and its bonding strength

    Institute of Scientific and Technical Information of China (English)

    Li Xiaoquan; Du Zeyu; Yang Xuguang

    2006-01-01

    A kind of surface modification test was introduced, by which plasma spray in argon atmosphere with CNC4500 system was applied for TA7 titanium alloy to be coated with molybdenum, and technology to produce metallurgical bonding at interface of coating and base meal was tested by heating in vacuum condition for diffusion after hot spray.With the help of scan electron microscope analysis ( SEM) , the effect of argon inlet pressure and heating temperature on coating structure as well as product of diffusion layer were studied.The glued tensile test method was used to measure bonding strength of base metal to coating.The result has shown that both argon inlet pressure and heating temperature exert some effect on coating structure and the width of diffusion layer.A bonding strength of base metal to coating which is greater than molybdenum coating itself may be attained and can be controlled in more than 50 MPa level with tested hot spray technology.

  4. Strength and microstructure of 2091 Al-Li alloy TIG welded joint

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The microstructure and tensile properties of TIG welding joints of 2091 Al-Li alloy were investigated both in as-welded and different postweld heat treatment condition. The results show that solution strengthening played an important role in the as-welded condition, though the precipitation strengthening δ' phase formed already in the as-welded weld metal, but its effect was not apparent due to the lower volume fraction of δ' phase. So the strength coefficient (φ) of the welded joint/base metal was 64%. After artificially aging heat treatment, the precipitation strengthening effect increased much due to the formation of more δ' phase and s' phase. Its φ value was increased up to 89%. The highest strength of the welded joints was obtained after solid solution and then artificially aged heat treatment. Due to the proper size of precipitation strengthening phases and their well distribution, the φ value was increased up to 98%.

  5. Deformation and fracture of a composite material based on a high-strength maraging steel covered with a melt-quenched Co69Fe4Cr4Si12B11 alloy layer

    Science.gov (United States)

    Sevost'yanov, M. A.; Kolmakov, A. G.; Molokanov, V. V.; Zabolotnyi, V. T.; Umnov, P. P.; Umnova, N. V.

    2011-04-01

    Multifractal analysis is used to study the deformation and fracture of a promising composite material consisting of a wire base made of K17N9M14 maraging steel covered with a surface layer made from a Co69Fe4Cr4Si12B11 amorphous alloy. As compared to its components, this material has a substantially better set of the mechanical properties.

  6. Corner strength enhancement of high strength cold-formed steel at normal room and elevated temperatures

    Institute of Scientific and Technical Information of China (English)

    Ju CHEN; Wei-liang JIN

    2008-01-01

    In this study,the suitability of current design methods for the 0.2% proof yield strength of the comer regions for high strength cold-formed steel at norrnal room temperature was investigated.The current standard predictions are generally accurate for outer comer specimen but conservative for inner comer specimen.Based on the experimental results,an analytical model to predict the comer strength of high strength cold-formed steel at normal room temperature was also proposed.The comparison indicated that the proposed model predicted well the comer strength of high strength cold-formed steel not only at normal room temperature but also at elevated temperatures.It is shown that the predictions obtained from the proposed model agree well with the test results.Generally the comer strength enhancement of high strength cold-formed steel decreases when the temperature increases.

  7. Transition in Deformation Mechanism of AZ31 Magnesium Alloy during High-Temperature Tensile Deformation

    Directory of Open Access Journals (Sweden)

    Masafumi Noda

    2011-01-01

    Full Text Available Magnesium alloys can be used for reducing the weight of various structural products, because of their high specific strength. They have attracted considerable attention as materials with a reduced environmental load, since they help to save both resources and energy. In order to use Mg alloys for manufacturing vehicles, it is important to investigate the deformation mechanism and transition point for optimizing the material and vehicle design. In this study, we investigated the transition of the deformation mechanism during the high-temperature uniaxial tensile deformation of the AZ31 Mg alloy. At a test temperature of 523 K and an initial strain rate of 3×10−3 s-1, the AZ31 Mg alloy (mean grain size: ~5 μm exhibited stable deformation behavior and the deformation mechanism changed to one dominated by grain boundary sliding.

  8. Grain size effect on yield strength of titanium alloy implanted with aluminum ions

    Energy Technology Data Exchange (ETDEWEB)

    Popova, Natalya, E-mail: natalya-popova-44@mail.ru [Tomsk State University of Architecture and Building, 2, Solyanaya Sq., 634003, Tomsk (Russian Federation); Institute of Strength Physics and Materials Science, SB RAS, 2/4, Akademicheskii Ave., 634021, Tomsk (Russian Federation); Nikonenko, Elena, E-mail: vilatomsk@mail.ru [Tomsk State University of Architecture and Building, 2, Solyanaya Sq., 634003, Tomsk (Russian Federation); National Research Tomsk Polytechnic University, 30, Lenin Str., 634050, Tomsk (Russian Federation); Yurev, Ivan, E-mail: yiywork@mail.ru [Tomsk State University of Architecture and Building, 2, Solyanaya Sq., 634003, Tomsk (Russian Federation); Kalashnikov, Mark, E-mail: kmp1980@mail.ru [Institute of Strength Physics and Materials Science, SB RAS, 2/4, Akademicheskii Ave., 634021, Tomsk (Russian Federation); Kurzina, Irina, E-mail: kurzina99@mail.ru [National Research Tomsk State University, 36, Lenin Str., 634050, Tomsk (Russian Federation)

    2016-01-15

    The paper presents a transmission electron microscopy (TEM) study of the microstructure and phase state of commercially pure titanium VT1-0 implanted by aluminum ions. This study has been carried out before and after the ion implantation for different grain size, i.e. 0.3 µm (ultra-fine grain condition), 1.5 µm (fine grain condition), and 17 µm (polycrystalline condition). This paper presents details of calculations and analysis of strength components of the yield stress. It is shown that the ion implantation results in a considerable hardening of the entire thickness of the implanted layer in the both grain types. The grain size has, however, a different effect on the yield stress. So, both before and after the ion implantation, the increase of the grain size leads to the decrease of the alloy hardening. Thus, hardening in ultra-fine and fine grain alloys increased by four times, while in polycrystalline alloy it increased by over six times.

  9. Strength and fracture of uranium, plutonium and several their alloys under shock wave loading

    Directory of Open Access Journals (Sweden)

    Golubev V.K.

    2012-08-01

    Full Text Available Results on studying the spall fracture of uranium, plutonium and several their alloys under shock wave loading are presented in the paper. The problems of influence of initial temperature in a range of − 196 – 800∘C and loading time on the spall strength and failure character of uranium and two its alloys with molybdenum and both molybdenum and zirconium were studied. The results for plutonium and its alloy with gallium were obtained at a normal temperature and in a temperature range of 40–315∘C, respectively. The majority of tests were conducted with the samples in the form of disks 4 mm in thickness. They were loaded by the impact of aluminum plates 4 mm thick through a copper screen 12 mm thick serving as the cover or bottom part of a special container. The character of spall failure of materials and the damage degree of samples were observed on the longitudinal metallographic sections of recovered samples. For a concrete test temperature, the impact velocity was sequentially changed and therefore the loading conditions corresponding to the consecutive transition from microdamage nucleation up to complete macroscopic spall fracture were determined. The conditions of shock wave loading were calculated using an elastic-plastic computer program. The comparison of obtained results with the data of other researchers on the spall fracture of examined materials was conducted.

  10. Bone bonding strength of diamond-structured porous titanium-alloy implants manufactured using the electron beam-melting technique

    Energy Technology Data Exchange (ETDEWEB)

    Hara, Daisuke [Department of Orthopaedic Surgery, Graduate School of Medical Sciences, Kyushu University, 3-1-1 Maidashi, Higashi-ku, Fukuoka 812-8582 (Japan); Nakashima, Yasuharu, E-mail: yasunaka@ortho.med.kyushu-u.ac.jp [Department of Orthopaedic Surgery, Graduate School of Medical Sciences, Kyushu University, 3-1-1 Maidashi, Higashi-ku, Fukuoka 812-8582 (Japan); Sato, Taishi; Hirata, Masanobu; Kanazawa, Masayuki; Kohno, Yusuke; Yoshimoto, Kensei [Department of Orthopaedic Surgery, Graduate School of Medical Sciences, Kyushu University, 3-1-1 Maidashi, Higashi-ku, Fukuoka 812-8582 (Japan); Yoshihara, Yusuke [Research Department, Kyocera Medical Corporation, 3-3-31, Miyahara, Yodogawa-ku, Osaka 532-0003 (Japan); Nakamura, Akihiro [Design & Development Department, Kyocera Medical Corporation, 3-3-31, Miyahara, Yodogawa-ku, Osaka, 532-0003 (Japan); Nakao, Yumiko [Research Department, Kyocera Medical Corporation, 3-3-31, Miyahara, Yodogawa-ku, Osaka 532-0003 (Japan); Iwamoto, Yukihide [Department of Orthopaedic Surgery, Graduate School of Medical Sciences, Kyushu University, 3-1-1 Maidashi, Higashi-ku, Fukuoka 812-8582 (Japan)

    2016-02-01

    The present study examined the bone bonding strength of diamond-structured porous titanium-alloy (Porous-Ti-alloy) manufactured using the electron beam-melting technique in comparison with fiber mesh-coated or rough-surfaced implants. Cylindrical implants with four different pore sizes (500, 640, 800, and 1000 μm) of Porous-Ti-alloy, titanium fiber mesh (FM), and surfaces roughened by titanium arc spray (Ti-spray) were implanted into the distal femur of rabbits. Bone bonding strength and histological bone ingrowth were evaluated at 4 and 12 weeks after implantation. The bone bonding strength of Porous-Ti-alloy implants (640 μm pore size) increased over time from 541.4 N at 4 weeks to 704.6 N at 12 weeks and was comparable to that of FM and Ti-spray implants at both weeks. No breakage of the porous structure after mechanical testing was found with Porous-Ti-alloy implants. Histological bone ingrowth that increased with implantation time occurred along the inner structure of Porous-Ti-alloy implants. There was no difference in bone ingrowth in Porous-Ti-alloy implants with pore sizes among 500, 640, and 800 μm; however, less bone ingrowth was observed with the 1000 μm pore size. These results indicated Porous-Ti-alloy implants with pore size under 800 μm provided biologically active and mechanically stable surface for implant fixation to bone, and had potential advantages for weight bearing orthopedic implants such as acetabular cups. - Highlights: • The electron beam-melting technique was applied for manufacturing Porous-Ti-alloy. • Bone bonding strength of Porous-Ti-alloy was comparable to that of FM/Ti-spray. • Mode of failure of Porous-Ti-alloy was consistently at the implant-bone interface. • Porous-Ti-alloy with 500–800 μm pore sizes showed the favorable bone ingrowth. • Porous-Ti-alloy provides a biologically active and mechanically stable surface.

  11. The recasting effects on the high gold dental alloy properties

    Directory of Open Access Journals (Sweden)

    Maksimović V.M.

    2015-01-01

    Full Text Available Noble dental alloys are often reused in dental practice by recasting. The aim of this study was to determine if repeated casting of high gold dental alloys has a detrimental effect on alloy microstructure, type of porosity, structure and microhardness. Results showed that recasting procedure had a strong effect on the change of alloy porosity type. It was also found that alloy microhardness increased with the increase of the number of recasting cycles. At the same time the grain growth and changes of the solid solution phases in the microstructure were observed. [Projekat Ministarstva nauke Republike Srbije, br. III 45012

  12. Influence of fluoridation on the strength of superplastic Zn-21Al-2Cu alloy deformed in a saline medium

    Energy Technology Data Exchange (ETDEWEB)

    Elizalde-Torres, J.; Torres-Villasenor, G. [UNAM, Mexico Distrito Federal (Mexico); Sandoval-Jimenez, A. [Instituto Nacional de Investigaciones Nucleares, Mexico Distrito Federal (Mexico)

    1999-04-09

    The interest in Zi-Al-Cu alloys has intensified in recent years because they possess the highest known yield strengths among the entire series of Zn-Al superplastic alloys. The superplastic materials are generally fine-grained materials and the deformation is associated with the grain boundary processes. Because of this, the superplastic alloys are exposed to a potential danger of intergranular stress corrosion cracking under susceptible service conditions. Consequently, the study of enhancing the strength and increasing the corrosion resistance of the material at room temperature is an important research area. Fluorine passivation technology of metal surfaces (fluoridation) has been proved to be very effective in the protection of several metals such as austenitic stainless steel and aluminum. In the present investigation the superplastic Zn-Al-Cu alloy has been studied to evaluate the effects of fluoridation and the stress corrosion damage.

  13. High cycle fatigue characteristics of 2124-T851 aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    LI Xue; YIN Zhimin; NIE Bo; ZHONG Li; PAN Qinglin; JIANG Feng

    2007-01-01

    The fatigue crack growth rate, fracture toughness and fatigue S-N curve of 2124-T851 aluminum alloy at high cycle fatigue condition were measured and fatigue fracture process and fractography were studied using optical microscopy (OM), X-ray diffraction (XRD) technique, trans-mission electron microscopy (TEM) and scanning electron microscopy (SEM). The results show that at room tempera-ture and R = 0.1 conditions, the characteristics of fatigue fracture could be observed. Under those conditions, the fatigue strength and the fracture toughness of a 2124-T851 thick plate is 243 MPa and 29.64 MPa·m1/2,respectively.At high cycle fatigue condition, the higher the stress amplitude,the wider the space between fatigue striations, the faster the rate of fatigue crack developing and going into the intermittent fracture area, and the greater the ratio between the intermittent fracture area and the whole fracture area.

  14. High-cycle Fatigue Properties of Alloy718 Base Metal and Electron Beam Welded Joint

    Science.gov (United States)

    Ono, Yoshinori; Yuri, Tetsumi; Nagashima, Nobuo; Sumiyoshi, Hideshi; Ogata, Toshio; Nagao, Naoki

    High-cycle fatigue properties of Alloy 718 plate and its electron beam (EB) welded joint were investigated at 293 K and 77 K under uniaxial loading. At 293 K, the high-cycle fatigue strength of the EB welded joint with the post heat treatment exhibited somewhat lower values than that of the base metal. The fatigue strengths of both samples basically increased at 77 K. However, in longer life region, the EB welded joint fractured from a blow hole formed in the welded zone, resulting in almost the same fatigue strength at 107 cycles as that at 293 K.

  15. Characterization of the uranium--2 weight percent molybdenum alloy. [Treatment to obtain 930 MPa yield strength (0. 2 percent)

    Energy Technology Data Exchange (ETDEWEB)

    Hemperly, V.C.

    1976-05-19

    The uranium-2 wt percent molybdenum alloy was prepared, processed, and age hardened to meet a minimum 930-MPa yield strength (0.2 percent) with a minimum of 10 percent elongation. These mechanical properties were obtained with a carbon level up to 300 ppM in the alloy. The tensile-test ductility is lowered by the humidity of the laboratory atmosphere. (auth)

  16. Nickel aluminide alloy for high temperature structural use

    Science.gov (United States)

    Liu, Chain T.; Sikka, Vinod K.

    1991-01-01

    The specification discloses nickel aluminide alloys including nickel, aluminum, chromium, zirconium and boron wherein the concentration of zirconium is maintained in the range of from about 0.05 to about 0.35 atomic percent to improve the ductility, strength and fabricability of the alloys at 1200.degree. C. Titanium may be added in an amount equal to about 0.2 to about 0.5 atomic percent to improve the mechanical properties of the alloys and the addition of a small amount of carbon further improves hot fabricability.

  17. Dynamic behaviour and shock-induced martensite transformation in near-beta Ti-5553 alloy under high strain rate loading

    Directory of Open Access Journals (Sweden)

    Wang Lin

    2015-01-01

    Full Text Available Ti-5553 alloy is a near-beta titanium alloy with high strength and high fracture toughness. In this paper, the dynamic behaviour and shock-induced martensite phase transformation of Ti-5553 alloy with alpha/beta phases were investigated. Split Hopkinson Pressure Bar was employed to investigate the dynamic properties. Microstructure evolutions were characterized by Scanning Electronic Microscopy and Transmission Electron Microscope. The experimental results have demonstrated that Ti-5553 alloy with alpha/beta phases exhibits various strain rate hardening effects, both failure through adiabatic shear band. Ti-5553 alloy with Widmannstatten microstructure exhibit more obvious strain rate hardening effect, lower critical strain rate for ASB nucleation, compared with the alloy with Bimodal microstructures. Under dynamic compression, shock-induced beta to alpha” martensite transformation occurs.

  18. Calculation of the yield and tensile strength in the alloying non quenched-tempered steel by the electron structure parameters

    Institute of Scientific and Technical Information of China (English)

    LIU Zhilin; LIN Cheng; LIU Yan; GUO Yanchang

    2005-01-01

    Based on the phase transformations and strengthening mechanisms during roiling, the strength increments △σb under different strengthening mechanisms are calculated with the covalent electron number nA of the strongest bond in phase cells of alloys and the interface electron density difference △ρ matching the interface stress in alloys. The calculation method of the finishing rolling yield strength is proposed, and it is integrated with the proposed calculation formulas of strength of non quenched-tempered steel. Therefore,the general formulas to simultaneously calculate both the finishing rolling strength and the yield strength of the continuous casting-rolling and non quenched-tempered steel are given. Taken the pipeline steel X70 as an example, the predictions of properties and technological parameters are performed before production or online.

  19. Evaluation of shear bond strength of composite resin bonded to alloy treated with sandblasting and electrolytic etching.

    Science.gov (United States)

    Goswami, M M; Gupta, S H; Sandhu, H S

    2014-03-01

    Conservation of natural tooth structure precipitated the emergence of resin-retained fixed partial dentures. The weakest link in this modality is the bond between resin cement and alloy of the retainer. Various alloy surface treatment have been recommended to improve alloy-resin bond. This in vitro study was carried out to observe changes in the Nickel-Chromium alloy (Wiron 99, Bego) surface following sandblasting or electrolytic etching treatment by scanning electron microscope (SEM) and to evaluate the shear bond strength of a resin luting cement bonded to the surface treated alloy. 80 alloy blocks were cast and divided into four groups of 20 each. In groups-A & B, the test surfaces were treated by sandblasting with 50 and 250 μm sized aluminium oxide particles respectively. In groups-C & D, the test surfaces were first treated by sandblasting with 50 and 250 μm sized aluminium oxide particles respectively followed by electrolytic etching. Test surfaces were observed under SEM at 1,000× magnification. Two alloy blocks of each group were luted together by a resin luting cement (Rely X, 3M) and their shear bond strength was tested. The mean shear bond strength in MPa of groups-A to D were 6.44 (±0.74), 8.18 (±0.51), 14.45 (±0.59) and 17.43 (±1.20) respectively. Group-D showed bond strength that is more than clinically acceptable bond strength. It is recommended that before luting resin-retained fixed partial dentures, the fitting surface of the retainer should be electrolytically etched to achieve adequate micromechanical retention.

  20. Effects of Rolling Reduction and Strength of Composed Layers on Bond Strength of Pure Copper and Aluminium Alloy Clad Sheets Fabricated by Cold Roll Bonding

    OpenAIRE

    Yoji Miyajima; Kotaro Iguchi; Susumu Onaka; Masaharu Kato

    2014-01-01

    Three types of clad sheets, Cu/Al, Cu/AA5052, and Cu/AA5083, were produced by cold roll bonding with the rolling reduction of 50% and 75%. Tensile shear tests which give tensile shear strength were performed in order to assess the bond strength. Scanning electron microscopy was performed on the fractured interface produced by the tensile shear tests, which suggests that the fracture occurs within the Al alloy layer. The tensile shear strengths considering the area fraction of deposit of Al al...

  1. High strength air-dried aerogels

    Science.gov (United States)

    Coronado, Paul R.; Satcher, Jr., Joe H.

    2012-11-06

    A method for the preparation of high strength air-dried organic aerogels. The method involves the sol-gel polymerization of organic gel precursors, such as resorcinol with formaldehyde (RF) in aqueous solvents with R/C ratios greater than about 1000 and R/F ratios less than about 1:2.1. Using a procedure analogous to the preparation of resorcinol-formaldehyde (RF) aerogels, this approach generates wet gels that can be air dried at ambient temperatures and pressures. The method significantly reduces the time and/or energy required to produce a dried aerogel compared to conventional methods using either supercritical solvent extraction. The air dried gel exhibits typically less than 5% shrinkage.

  2. Development of high and medium resistance low alloys steels, cold rolling on USIMINAS; Desenvolvimento de acos de media e alta resistencia, baixa liga laminados a frio na USIMINAS

    Energy Technology Data Exchange (ETDEWEB)

    Klein, Luiz N.T.; Barcelos, Haroldo; Oliveira Junior, Valdomiro de [USIMINAS, Ipatinga, MG (Brazil). Centro de Pesquisas

    1984-12-31

    Results on laboratory and industrial trials to the production of high strength, low alloy, cold rolled steels are presented. The first of them, class 400 MPa tensile strength, containing P and Mn and the other, class 440-500 MPA tensile strength, containing Mn, Si and Nb as alloying elements. The performance of these two materials in the production of automotive industry is also reported. 4 figs., 11 tabs., 12 refs.

  3. Effects of ultraviolet irradiation on bonding strength between Co-Cr alloy and citric acid-crosslinked gelatin matrix.

    Science.gov (United States)

    Inoue, Motoki; Sasaki, Makoto; Katada, Yasuyuki; Taguchi, Tetsushi

    2014-02-01

    Novel techniques for creating a strong bond between polymeric matrices and biometals are required. We immobilized polymeric matrices on the surface of biometal for drug-eluting stents through covalent bond. We performed to improve the bonding strength between a cobalt-chromium alloy and a citric acid-crosslinked gelatin matrix by ultraviolet irradiation on the surface of cobalt-chromium alloy. The ultraviolet irradiation effectively generated hydroxyl groups on the surface of the alloy. The bonding strength between the gelatin matrix and the alloy before ultraviolet irradiation was 0.38 ± 0.02 MPa, whereas it increased to 0.48 ± 0.02 MPa after ultraviolet irradiation. Surface analysis showed that the citric acid derivatives occurred on the surface of the cobalt-chromium alloy through ester bond. Therefore, ester bond formation between the citric acid derivatives active esters and the hydroxyl groups on the cobalt-chromium alloy contributed to the enhanced bonding strength. Ultraviolet irradiation and subsequent immobilization of a gelatin matrix using citric acid derivatives is thus an effective way to functionalize biometal surfaces.

  4. Titanium Alloys and Processing for High Speed Aircraft

    Science.gov (United States)

    Brewer, William D.; Bird, R. Keith; Wallace, Terryl A.

    1996-01-01

    Commercially available titanium alloys as well as emerging titanium alloys with limited or no production experience are being considered for a variety of applications to high speed commercial aircraft structures. A number of government and industry programs are underway to improve the performance of promising alloys by chemistry and/or processing modifications and to identify appropriate alloys and processes for specific aircraft structural applications. This paper discusses some of the results on the effects of heat treatment, service temperatures from - 54 C to +177 C, and selected processing on the mechanical properties of several candidate beta and alpha-beta titanium alloys. Included are beta alloys Timetal 21S, LCB, Beta C, Beta CEZ, and Ti-10-2-3 and alpha-beta alloys Ti-62222, Ti-6242S, Timetal 550, Ti-62S, SP-700, and Corona-X. The emphasis is on properties of rolled sheet product form and on the superplastic properties and processing of the materials.

  5. Sharply notch cylindrical tension specimen for screening plane-strain fracture toughness. I - Influence of fundamental testing variables on notch strength. II Applications in aluminum alloy quality assurance of fracture toughness

    Science.gov (United States)

    Jones, M. H.; Bubsey, R. T.; Brown, W. F., Jr.; Bucci, R. J.; Collis, S. F.; Kohm, R. F.; Kaufman, J. G.

    1977-01-01

    A description is presented of studies which have been conducted to establish an improved technology base for a use of the sharply notched cylindrical specimen in quality assurance tests of aluminum alloy products. The results are presented of an investigation of fundamental variables associated with specimen preparation and testing, taking into account the influence of the notch root radius, the eccentricity of loading, the specimen diameter, and the notch depth on the sharp notch strength. Attention is given to the statistical procedures which are necessary to establish correlations between the sharp notch strength and the plane-strain fracture toughness for high-strength aluminum alloys.

  6. Fatigue strength of welded connections made of very high strength cast and rolled steels

    NARCIS (Netherlands)

    Pijpers, R.J.M.

    2011-01-01

    Although Very High Strength Steels (VHSS) with nominal strengths up to 1100 MPa have been available on the market for many years, the use of these steels in the civil engineering industry is still uncommon. The main objective of the research is the determination of the fatigue strength of welded con

  7. Summary of workshop on alloys for very high-temperature applications

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-08-01

    In current fossil energy systems, the maximum operating temperatures experienced by critical metal structures do not exceed approximately 732{degrees}C and the major limitation on the use of the alloys typically is corrosion resistance. In systems intended for higher performance and higher efficiency, increasingly higher working fluid temperatures will be employed, which will require materials with higher-temperature capabilities, in particular, higher creep strength and greater environmental resistance. There have been significant developments in alloys in recent years, from modifications of currently-used wrought ferritic and austenitic alloys with the intent of improving their high-temperature capabilities, to oxide dispersion-strengthened alloys targeted at extremely high-temperature applications. The aim of this workshop was to examine the temperature capability of these alloys compared to current alloys, and compared to the needs of advanced fossil fuel combustion or conversion systems, with the goals of identifying where modified/new alloys would be expected to find application, their limitations, and the information/actions required or that are being taken to qualify them for such use.

  8. Soft-ferromagnetic bulk glassy alloys with large magnetostriction and high glass-forming ability

    Directory of Open Access Journals (Sweden)

    Jiawei Li

    2011-12-01

    Full Text Available The effect of Dy addition on the glass-forming ability (GFA, magnetostriction as well as soft-magnetic properties and fracture strength in FeDyBSiNb glassy alloys was investigated. In addition to the increase of supercooled liquid region from 55 to 100 K, the addition of Dy is effective in approaching alloy to an eutectic point and increasing the saturation magnetostrction (λs. Accordingly, bulk glassy alloy (BGA rods with diameters up to 4 mm were produced, which exhibit a large λs as high as 65×10-6. Besides, the BGA system exhibits superhigh fracture strength of 4000 MPa, combined with good soft-magnetic properties.

  9. High-Temperature Shape Memory Alloys

    Science.gov (United States)

    Biffi, C. A.; Tuissi, A.

    2014-10-01

    In this paper, an experimental study of laser micro-processing on a Cu-Zr-based shape memory alloy (SMA), which is suitable for high-temperature (HT) applications, is discussed. A first evaluation of the interaction between a laser beam and Zr50Cu28Ni7Co15 HT SMA is highlighted. Single laser pulses at various levels of power and pulse duration were applied to evaluate their effect on the sample surfaces. Blind and through microholes were produced with sizes on the order of a few hundreds of microns; the results were characterized from the morphological viewpoint using a scanning electron microscope. The high beam quality allows the holes to be created with good circularity and little melted material around the hole periphery. An analysis of the chemical composition was performed using energy dispersive spectroscopy, revealing that compositional changes were limited, while important oxidation occurred on the hole surfaces. Additionally, laser micro-cutting tests were also proposed to evaluate the cut edge morphology and dimensions. The main result of this paper concerned the good behavior of the material upon interaction with the laser beam, which suggests that microfeatures can be successfully produced in this alloy.

  10. High-entropy alloys as high-temperature thermoelectric materials

    Energy Technology Data Exchange (ETDEWEB)

    Shafeie, Samrand [Surface and Microstructure Engineering Group, Materials and Manufacturing Technology, Chalmers University of Technology, SE-41296 Gothenburg (Sweden); Department of Chemistry and Chemical Engineering, Chalmers University of Technology, SE-41296 Gothenburg (Sweden); Guo, Sheng, E-mail: sheng.guo@chalmers.se [Surface and Microstructure Engineering Group, Materials and Manufacturing Technology, Chalmers University of Technology, SE-41296 Gothenburg (Sweden); Hu, Qiang [Institute of Applied Physics, Jiangxi Academy of Sciences, Nanchang 330029 (China); Fahlquist, Henrik [Bruker AXS Nordic AB, 17067 Solna (Sweden); Erhart, Paul [Department of Applied Physics, Chalmers University of Technology, SE-41296 Gothenburg (Sweden); Palmqvist, Anders, E-mail: anders.palmqvist@chalmers.se [Department of Chemistry and Chemical Engineering, Chalmers University of Technology, SE-41296 Gothenburg (Sweden)

    2015-11-14

    Thermoelectric (TE) generators that efficiently recycle a large portion of waste heat will be an important complementary energy technology in the future. While many efficient TE materials exist in the lower temperature region, few are efficient at high temperatures. Here, we present the high temperature properties of high-entropy alloys (HEAs), as a potential new class of high temperature TE materials. We show that their TE properties can be controlled significantly by changing the valence electron concentration (VEC) of the system with appropriate substitutional elements. Both the electrical and thermal transport properties in this system were found to decrease with a lower VEC number. Overall, the large microstructural complexity and lower average VEC in these types of alloys can potentially be used to lower both the total and the lattice thermal conductivity. These findings highlight the possibility to exploit HEAs as a new class of future high temperature TE materials.

  11. High-entropy alloys as high-temperature thermoelectric materials

    Science.gov (United States)

    Shafeie, Samrand; Guo, Sheng; Hu, Qiang; Fahlquist, Henrik; Erhart, Paul; Palmqvist, Anders

    2015-11-01

    Thermoelectric (TE) generators that efficiently recycle a large portion of waste heat will be an important complementary energy technology in the future. While many efficient TE materials exist in the lower temperature region, few are efficient at high temperatures. Here, we present the high temperature properties of high-entropy alloys (HEAs), as a potential new class of high temperature TE materials. We show that their TE properties can be controlled significantly by changing the valence electron concentration (VEC) of the system with appropriate substitutional elements. Both the electrical and thermal transport properties in this system were found to decrease with a lower VEC number. Overall, the large microstructural complexity and lower average VEC in these types of alloys can potentially be used to lower both the total and the lattice thermal conductivity. These findings highlight the possibility to exploit HEAs as a new class of future high temperature TE materials.

  12. Study of stress ratio effect on titanium alloy fatigue under high-frequency loading

    Energy Technology Data Exchange (ETDEWEB)

    Voznyj, T.S.; Gurvich, Yu.V.; Kirillov, V.I.; Troyan, I.A. (AN Ukrainskoj SSR, Kiev. Inst. Problem Prochnosti)

    1983-02-01

    Endurance of two titanium alloys, OT4 type ..cap alpha..-alloy and VT6 martensite class, (..cap alpha..+..beta..)-alloy was studied under symmetric and asymmetric tension-compression at 10 kHz frequency and room temperature using a magnetostriction resonance device. The tests were carried out in the air without water cooling usual in high-frequency tests, since a very low hysteresis dissipation of energy was observed under cyclic loading near the fatigue limit of these titanium alloys. Fatigue curves are obtained on the basis of 10/sup 9/ cycles. The ratio is found for the endurance limit based on 10/sup 7/ and 10/sup 8/ cycles to the ultimate strength under symmetric loading. An equation is given which satisfactorily describes limiting amplitude diagrams, and its coefficients are analyzed.

  13. Microstructures and Crackling Noise of AlxNbTiMoV High Entropy Alloys

    Directory of Open Access Journals (Sweden)

    Shu Ying Chen

    2014-02-01

    Full Text Available A series of high entropy alloys (HEAs, AlxNbTiMoV, was produced by a vacuum arc-melting method. Their microstructures and compressive mechanical behavior at room temperature were investigated. It has been found that a single solid-solution phase with a body-centered cubic (BCC crystal structure forms in these alloys. Among these alloys, Al0.5NbTiMoV reaches the highest yield strength (1,625 MPa, which should be attributed to the considerable solid-solution strengthening behavior. Furthermore, serration and crackling noises near the yielding point was observed in the NbTiMoV alloy, which represents the first such reported phenomenon at room temperature in HEAs.

  14. Current research situation of titanium alloys in China

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Titanium and its alloys possess excellent comprehensive properties, and they are widely used in many fields. China pays great attentions to the research on new titanium alloys. This paper mainly reviews the research on new Ti alloys in China, for example, high strength and high toughness Ti alloys, burn resistant Tialloys, high temperature Ti alloys, low cost Ti alloys and so on.New basic theories on Ti alloys developed in China in recent years are also reviewed.

  15. Shear Reinforcement Requirements for High-Strength Concrete Bridge Girders

    OpenAIRE

    Ramirez, J. A.; Aguilar, Gerardo

    2005-01-01

    A research program was conducted on the shear strength of high-strength concrete members. The objective was to evaluate the shear behavior and strength of concrete bridge members with compressive strengths in the range of 10 000 to 15 000 psi. The goal was to determine if the current minimum amount of shear reinforcement together with maximum spacing limits in the 2004 AASHTO LRFD Specifications, and the upper limit on the nominal shear strength were applicable to concrete compressive strengt...

  16. The effects of ion irradiation on the micromechanical fracture strength and hardness of a self-passivating tungsten alloy

    Science.gov (United States)

    Lessmann, Moritz T.; Sudić, Ivan; Fazinić, Stjepko; Tadić, Tonči; Calvo, Aida; Hardie, Christopher D.; Porton, Michael; García-Rosales, Carmen; Mummery, Paul M.

    2017-04-01

    An ultra-fine grained self-passivating tungsten alloy (W88-Cr10-Ti2 in wt.%) has been implanted with iodine ions to average doses of 0.7 and 7 dpa, as well as with helium ions to an average concentration of 650 appm. Pile-up corrected Berkovich nanoindentation reveals significant irradiation hardening, with a maximum hardening of 1.9 GPa (17.5%) observed. The brittle fracture strength of the material in all implantation conditions was measured through un-notched cantilever bending at the microscopic scale. All cantilever beams failed catastrophically in an intergranular fashion. A statistically confirmed small decrease in strength is observed after low dose implantation (-6%), whilst the high dose implantation results in a significant increase in fracture strength (+9%), further increased by additional helium implantation (+16%). The use of iodine ions as the implantation ion type is justified through a comparison of the hardening behaviour of pure tungsten under tungsten and iodine implantation.

  17. Selection of High Performance Alloy for Gas Turbine Blade Using Multiphysics Analysis

    Directory of Open Access Journals (Sweden)

    H Khawaja

    2016-09-01

    Full Text Available With the extensive increase in the utilization of energy resources in the modern era, the need of energy extraction from various resources has pronounced in recent years. Thus comprehensive efforts have been made around the globe in the technological development of turbo machines where means of energy extraction is energized fluids. This development led the aviation industry to power boost due to better performing engines. Meanwhile, the structural conformability requirements relative to the functional requirements have also increased with the advent of newer, better performing materials. Thus there is a need to study the material behavior and its usage with the idea of selecting the best possible material for its application. In this work a gas turbine blade of a small turbofan engine, where geometry and aerodynamic data was available, was analyzed for its structural behavior in the proposed mission envelope, where the engine turbine is subjected to high thermal, inertial and aerodynamic loads. Multiphysics Finite Element (FE linear stress analysis was carried out on the turbine blade. The results revealed the upper limit of Ultimate Tensile Strength (UTS for the blade. Based on the limiting factor, high performance alloys were selected from the literature. The two most recommended alloy categories for gas turbine blades are NIMONIC and INCONEL from where total of 21 types of INCONEL alloys and 12 of NIMONIC alloys, available on commercial bases, were analyzed individually to meet the structural requirements. After applying selection criteria, four alloys were finalized from NIMONIC and INCONEL alloys for further analysis. On the basis of stress-strain behavior of finalized alloys, the Multiphysics FE nonlinear stress analysis was then carried out for the selection of the individual alloy by imposing a restriction of Ultimate Factor of Safety (UFOS of 1.33 and yield strength. Final selection is made keeping in view other factors

  18. High-strength high-conductivity Cu-Nb microcomposite sheet fabricated via multiple roll bonding

    Science.gov (United States)

    Jha, S. C.; Delagi, R. G.; Forster, J. A.; Krotz, P. D.

    1993-01-01

    Copper-niobium microcomposites are a new class of high-strength high-conductivity materials that have attractive properties for room- and elevated-temperature applications. Since Nb has little solid solubility in Cu, addition of Nb to Cu does not affect its conductivity. Copper-niobium microcomposites are melted and cast so that the microstructure of cast Cu-Nb ingots consists of 1-to 10 μm Nb dendrites uniformly distributed within the copper matrix. Extensive wire drawing with a true processing strain ( η > 12) of Cu-Nb alloy leads to refinement and elongation of Nb dendrites into 1-to 10 nm-thick filaments. The presence of such fine Nb filaments causes a significant increase in the strength of Cu-Nb wires. The tensile strength of heavily drawn Cu-Nb wires was determined to be significantly higher than the values predicted by the rule of mixtures. This article reports the fabrication of high-strength Cu-Nb micro-composite sheet by multiple roll bonding. It is difficult and impractical to attain high processing strains ( η > 3) by simple cold rolling. In most practical cold-rolling operation, the thickness reduction does not exceed 90 pct ( η ≅ 2). Therefore, innovative processing is required to generate high strength in Cu-Nb microcomposite sheet. Multiple roll bonding of Cu-Nb has been utilized to store high processing strain ( η > 10) in the material and refine the Nb particle size within the copper matrix. This article describes the microstructure, mechanical properties, and thermal stability of roll-bonded Cu-Nb microcomposite sheet.

  19. High hardness in a nanocrystalline Mg{sub 97}Y{sub 2}Zn{sub 1} alloy

    Energy Technology Data Exchange (ETDEWEB)

    Youssef, K.M. [Department of Materials Science and Engineering, North Carolina State University, Raleigh, NC 27606 7907 (United States); Wang, Y.B.; Liao, X.Z. [School of Aerospace, Mechanical and Mechatronic Engineering, The University of Sydney, Sydney, NSW 2006 (Australia); Mathaudhu, S.N.; Kecskes, L.J. [U.S. Army Research Laboratory, Aberdeen Proving Ground, MD 21005 (United States); Zhu, Y.T. [Department of Materials Science and Engineering, North Carolina State University, Raleigh, NC 27606 7907 (United States); Koch, C.C., E-mail: khaled_youssef@ncsu.edu [Department of Materials Science and Engineering, North Carolina State University, Raleigh, NC 27606 7907 (United States)

    2011-09-25

    Highlights: {yields} Synthesis of nc (21 nm) Mg{sub 97}Y{sub 2}Zn{sub 1} alloy using a modified mechanical alloying. {yields} Annealing at 573 K increases the grain size to 28 nm with a hardness of 2.4 GPa. {yields} This is the highest value for hardness yet reported for a Mg-base (>95% Mg) alloy. {yields} The excellent strength of this alloy is discussed throughout the article. - Abstract: A nanocrystalline Mg{sub 97}Y{sub 2}Zn{sub 1} alloy was prepared with an average grain size of 21 nm by mechanical alloying of elemental powders. The structure of the alloy was characterized by X-ray diffraction and transmission electron microscopy. The hardness of the alloy as-milled for 8 h at room temperature was 2.1 GPa. After compaction and annealing at 573 K, the average grain size slightly increases to 28 nm with an increase in hardness to 2.4 GPa. These are the highest values for hardness yet reported for a crystalline Mg-based (>95% Mg) alloy. Possible factors leading to this high strength are discussed.

  20. Microstructure and Strength of Brazed Joints of Ti3Al Base Alloy with Cu-P Filler Metal

    Institute of Scientific and Technical Information of China (English)

    Peng HE; Jicai FENG; Heng ZHOU

    2005-01-01

    Brazing of Ti3Al alloys with the filler metal Cu-P was carried out at 1173~1273 K for 60~1800 s. When products are brazed, the optimum brazing parameters are as follows: brazing temperature is 1215~1225 K; brazing time is 250~300 s. Four kinds of reaction products were observed during the brazing of Ti3Al alloys with the filler metal Cu-P, i.e., Ti3Al phase with a small quantity of Cu (Ti3Al(Cu)) formed close to the Ti3Al alloy; the TiCu intermetallic compounds layer and the Cu3P intermetallic compounds layer formed between Ti3Al(Cu) and the filler metal, and a Cu-base solid solution formed with the dispersed Cu3P in the middle of the joint. The interfacial structure of brazed Ti3Al alloys joints with the filler metal Cu-P is Ti3Al/Ti3Al(Cu)/TiCu/Cu3P/Cu solid solution (Cu3P)/Cu3P/TiCu/Ti3Al(Cu)/Ti3Al, and this structure will not change with brazing time once it forms. The thickness of TiCu+Cu3P intermetallic compounds increases with brazing time according to a parabolic law. The activation energy Q and the growth velocity K0 of reaction layer TiCu+Cu3P in the brazed joints of Ti3Al alloys with the filler metal Cu-P are 286 k J/mol and 0.0821 m2/s, respectively, and growth formula was y2=0.0821exp(-34421.59/T)t.Careful control of the growth for the reaction layer TiCu+Cu3P can influence the final joint strength. The formation of the intermetallic compounds TiCu+Cu3P results in embrittlement of the joint and poor joint properties. The Cu-P filler metal is not fit for obtaining a high-quality joint of Ti3Al brazed.

  1. Preliminary assessment of metal-porcelain bonding strength of CoCrW alloy after 3wt.% Cu addition.

    Science.gov (United States)

    Lu, Yanjin; Zhao, Chaoqian; Ren, Ling; Guo, Sai; Gan, Yiliang; Yang, Chunguang; Wu, Songquan; Lin, Junjie; Huang, Tingting; Yang, Ke; Lin, Jinxin

    2016-06-01

    In this work, a novel Cu-bearing CoCrW alloy fabricated by selective laser melting for dental application has been studied. For its successful application, the bonding strength of metal-porcelain is essential to be systematically investigated. Therefore, the aim of this study was to evaluate the metal-porcelain bonding strength of CoCrWCu alloy by three-point bending test, meanwhile the Ni-free CoCrW alloy was used as control. The oxygen content was investigated by an elemental analyzer; X-ray photoelectron spectroscopy (XPS) was used to analyze the surface chemical composition of CoCrW based alloy after preoxidation treatment; the fracture mode was investigated by X-ray energy spectrum analysis (EDS) and scanning electron microscope (SEM). Result from the oxygen content analysis showed that the content of oxygen dramatically increased after the Cu addition. And the XPS suggested that Co-oxidation, Cr2O3, CrO2, WO3, Cu2O and CuO existed on the preoxidated surface of the CoCrWCu alloy; the three-point bending test showed that the bonding strength of the CoCrWCu alloy was 43.32 MPa, which was lower than that of the CoCrW group of 47.65 MPa. However, the average metal-porcelain bonding strength is significantly higher than the minimum value in the ISO 9693 standard. Results from the SEM images and EDS indicated that the fracture mode of CoCrWCu-porcelain was mixed between cohesive and adhesive. Based on the results obtained in this study, it can be indicated that the Cu-bearing CoCrW alloy fabricated by the selective laser melting is a promising candidate for use in dental application.

  2. Evaluation and comparison of shear bond strength of porcelain to a beryllium-free alloy of nickel-chromium, nickel and beryllium free alloy of cobalt-chromium, and titanium: An in vitro study

    Directory of Open Access Journals (Sweden)

    Ananya Singh

    2017-01-01

    Conclusion: It could be concluded that newer nickel and beryllium free Co-Cr alloys and titanium alloys with improved strength to weight ratio could prove to be good alternatives to the conventional nickel-based alloys when biocompatibility was a concern.

  3. HIGH THROUGHPUT DRILLING OF TITANIUM ALLOYS

    Institute of Scientific and Technical Information of China (English)

    LI Rui; SHIH Albert Jau-Min

    2007-01-01

    The experiments of high throughput drilling of Ti-6Al-4V at 183 m/min cutting speed and 156 mm3/s material removal rate using a 4 mm diameter WC-Co spiral point drill are conducted. At this material removal rate, it took only 0.57 s to drill a hole in a 6.35 mm thick Ti plate. Supplying the cutting fluid via through-the-drill holes and the balance of cutting speed and feed have proven to be critical for drill life. An inverse heat transfer model is developed to predict the heat flux and the drill temperature distribution in drilling. A three-dimensional finite element modeling of drilling is conducted to predict the thrust force and torque. Experimental result demonstrates that, using proper machining process parameters, tool geometry, and fine-grained WC-Co tool material, the high throughput machining of Ti alloy is technically feasible.

  4. A Study of the Efficiency of High-strength, Steel, Cellular-core Sandwich Plates in Compression

    Science.gov (United States)

    Johnson, Aldie E , Jr; Semonian, Joseph W

    1956-01-01

    Structural efficiency curves are presented for high-strength, stainless-steel, cellular-core sandwich plates of various proportions subjected to compressive end loads for temperatures of 80 F and 600 F. Optimum proportions of sandwich plates for any value of the compressive loading intensity can be determined from the curves. The efficiency of steel sandwich plates of optimum proportions is compared with the efficiency of solid plates of high-strength steel and aluminum and titanium alloys at the two temperatures.

  5. The strengthening mechanism of a nickel-based alloy after laser shock processing at high temperatures

    Directory of Open Access Journals (Sweden)

    Yinghong Li, Liucheng Zhou, Weifeng He, Guangyu He, Xuede Wang, Xiangfan Nie, Bo Wang, Sihai Luo and Yuqin Li

    2013-01-01

    Full Text Available We investigated the strengthening mechanism of laser shock processing (LSP at high temperatures in the K417 nickel-based alloy. Using a laser-induced shock wave, residual compressive stresses and nanocrystals with a length of 30–200 nm and a thickness of 1 μm are produced on the surface of the nickel-based alloy K417. When the K417 alloy is subjected to heat treatment at 900 °C after LSP, most of the residual compressive stress relaxes while the microhardness retains good thermal stability; the nanocrystalline surface has not obviously grown after the 900 °C per 10 h heat treatment, which shows a comparatively good thermal stability. There are several reasons for the good thermal stability of the nanocrystalline surface, such as the low value of cold hardening of LSP, extreme high-density defects and the grain boundary pinning of an impure element. The results of the vibration fatigue experiments show that the fatigue strength of K417 alloy is enhanced and improved from 110 to 285 MPa after LSP. After the 900 °C per 10 h heat treatment, the fatigue strength is 225 MPa; the heat treatment has not significantly reduced the reinforcement effect. The feature of the LSP strengthening mechanism of nickel-based alloy at a high temperature is the co-working effect of the nanocrystalline surface and the residual compressive stress after thermal relaxation.

  6. Strength analysis of laser welded lap joint for ultra high strength steel

    Science.gov (United States)

    Jeong, Young Cheol; Kim, Cheol Hee; Cho, Young Tae; Jung, Yoon Gyo

    2013-12-01

    Several industries including the automotive industry have recently applied the process of welding high strength steel. High strength steel is steel that is harder than normal high strength steel, making it much stronger and stiffer. HSS can be formed in pieces that can be up to 10 to 15 percent thinner than normal steel without sacrificing strength, which enables weight reduction and improved fuel economy. Furthermore, HSS can be formed into complex shapes that can be welded into structural areas. This study is based on previous experiments and is aimed at establishing the stress distribution for laser welded high strength steel. Research on the stress distribution for laser welded high strength steel is conducted by using Solid Works, a program that analyzes the stress of a virtual model. In conclusion, we found that the stress distribution is changed depending on the shape of welded lap joint. In addition, the Influence of the stress distribution on welded high strength steel can be used to standard for high energy welding of high strength steel, and we can also predict the region in welded high strength steel that may cracked.

  7. Shear bond strength of a hot pressed Au-Pd-Pt alloy-porcelain dental composite.

    Science.gov (United States)

    Henriques, B; Soares, D; Silva, F S

    2011-11-01

    The purpose of this study was to evaluate the effect of hot pressing on the shear bond strength of a Au-Pt-Pd alloy-porcelain composite. Several metal-porcelain composites specimens were produced by two different routes: conventional porcelain fused to metal (PFM) and hot pressing. In the latter case, porcelain was hot pressed onto a polished surface (PPPS) as well as a roughened one (PPRS). Bond strength of all metal-porcelain composites were assessed by the means of a shear test performed in a universal test machine (crosshead speed: 0.5 mm/min) until fracture. Interfaces of fractured specimens as well as undestroyed interface specimens were examined with optical microscope, stereomicroscope, Scanning Electron Microscope (SEM) and Energy Dispersive X-Ray Spectroscopy (EDS). The data were analyzed using one-way ANOVA followed by Tuckey's test (p0.05). This study shows that it is possible to significantly improve metal-porcelain bond strength by applying an overpressure during porcelain firing. Copyright © 2011 Elsevier Ltd. All rights reserved.

  8. Alloy

    Science.gov (United States)

    Cabeza, Sandra; Garcés, Gerardo; Pérez, Pablo; Adeva, Paloma

    2014-07-01

    The Mg98.5Gd1Zn0.5 alloy produced by a powder metallurgy route was studied and compared with the same alloy produced by extrusion of ingots. Atomized powders were cold compacted and extruded at 623 K and 673 K (350 °C and 400 °C). The microstructure of extruded materials was characterized by α-Mg grains, and Mg3Gd and 14H-LPSO particles located at grain boundaries. Grain size decreased from 6.8 μm in the extruded ingot, down to 1.6 μm for powders extruded at 623 K (350 °C). Grain refinement resulted in an increase in mechanical properties at room and high temperatures. Moreover, at high temperatures the PM alloy showed superplasticity at high strain rates, with elongations to failure up to 700 pct.

  9. Additive Manufacturing of High-Entropy Alloys by Laser Processing

    NARCIS (Netherlands)

    Ocelik, V.; Janssen, Niels; Smith, Stefan; De Hosson, J. Th M.

    2016-01-01

    This contribution concentrates on the possibilities of additive manufacturing of high-entropy clad layers by laser processing. In particular, the effects of the laser surface processing parameters on the microstructure and hardness of high-entropy alloys (HEAs) were examined. AlCoCrFeNi alloys with

  10. Minor alloying behavior in bulk metallic glasses and high-entropy alloys

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The effect of minor alloying on several bulk metallic glasses and high-entropy al-loys was studied. It was found that minor Nb addition can optimize the interface structure between the W fiber and the Zr-based bulk metallic glass in the compos-ites,and improve the mechanical properties. Minor Y addition can destabilize the crystalline phases by inducing lattice distortion as a result to improve the glass-forming ability,and the lattice distortion energy is closely related to the effi-ciency of space filling of the competing crystalline phases. A long-period ordered structure can precipitate in the Mg-based bulk metallic glass by yttrium alloying. For the high-entropy alloys,solid solution can be formed by alloying,and its me-chanical properties can be comparable to most of the bulk metallic glasses.

  11. Radiation resistance of copper alloys at high exposure levels

    Energy Technology Data Exchange (ETDEWEB)

    Garner, F.A. (Pacific Northwest Lab., Richland, WA (USA)); Zinkle, S.J. (Oak Ridge National Lab., TN (USA))

    1990-08-01

    Copper alloys are currently being considered for high heat flux applications in fusion power devices. A review is presented of the results of two separate series of experiments on the radiation response of copper and copper alloys. One of these involved pure copper and boron-doped copper in the ORR mixed spectrum reactor. The other series included pure copper and a wide array of copper alloys irradiated in the FFTF fast reactor 16 refs., 13 figs.

  12. Effects of Post Weld Heat Treatment on Microstructure and Mechanical Properties of 2A14 High Strength Aluminum Alloy by Electron Beam Welding%焊后热处理对2A14高强铝合金电子束焊接头组织及力学性能的影响

    Institute of Scientific and Technical Information of China (English)

    王亚荣; 黄文荣; 雷华东

    2011-01-01

    The challenges of significant weight reduction have promoted a focus on selection of light-weight materials. That is the reason that high strength aluminum alloy is becoming widely recognized as the candidates to replace steel. In order to develop proper post weld heat treatment process of 2A14 high strength aluminum alloy welded by electron beam, the effects of post weld heat treatment on microstructure and mechanical properties of 2A14 aluminum alloy welded joint are studied by using optical microscope (OM), scanning electron microscope (SEM), hardness test and tensile test. The results showed that the eutectic structure of the grain-boundary dissolved into the matrix gradually, dispersion-strengthening phase precipitated in weld zone and the hardness of weld seam increased obviously after post weld heat treatment. The tensile strength of the weld seam increased from 3SS Mpa to 465 Mpa, even larger than the base metal. The fracture analysis show the dimples became deeper and the fracture location is all in weld seam, which proposes that the toughness of the weld increased.%轻质化的需求使得人们把关注的焦点集中于轻质材料,高强铝合金作为钢结构材料的最佳替代品,受到越来越广泛的关注,利用电子束焊接高强铝合金,为获得性能优良的2A14高强铝合金电子束焊接接头,采用焊后热处理,通过组织观察(光学显微镜和扫描电镜)、维氏硬度测试、接头拉伸性能测试等方法研究焊后热处理对2A14电子束焊接接头显微组织和性能的影响.结果表明,通过焊后热处理,焊缝中心原晶界分布的网状共晶组织回溶于基体组织中消失,焊缝内部析出大量弥散强化项,基体强化效果增强,显微硬度显著升高,由焊态下低子母材硬度直接升高至超过母材硬度.接头抗拉强度由原来的355MPa提高到465 MPa,超过了母材强度.接头断裂均发生在焊缝,由断口分析发现热处理后接头韧性增强,韧窝深度

  13. Towards the problem of forming full strength welded joints on aluminum alloy sheets. Part II: AA7475

    Science.gov (United States)

    Kalashnikova, Tatiana; Tarasov, Sergey; Eliseev, Alexander; Fortuna, Anastasiya

    2016-11-01

    The microstructural evolution in welded joint zones obtained both by friction stir welding and ultrasonic- assisted friction stir welding on dispersion hardened 7475 aluminum alloy has been examined together with the analysis of mechanical strength and microhardness. It was established that ultrasonic-assisted friction stir provided leveled microhardness profiles across the weld zones as well as higher joint strength as compared to those of standard friction stir welding.

  14. High Strength, Weldable Precipitation Aged Steels

    Science.gov (United States)

    Wilson, Alexander D.

    1987-03-01

    The family of plate steels represented by ASTM Specification A7101 is finding increasing applications. These low carbon, Cu-Ni-Cr-Mo-Cb, copper precipitation hardened steels have been identified by a number of designations over the years. During early development in the late 1960's and first commercial production in 1970, the steels were known as IN-787 (trademark of International Nickel Company).2 ASTM specifications were subsequently developed for structural (A710) and pressure vessel (A736) applications over ten years ago. More recent interest and application of this family of steels by the U.S. Navy has lead to development of a military specification MIL-S-24645 (SH),3 also initially known as "HSLA-80." Significant tonnage is being produced for the U.S. Navy as a replacement for HY80 (MIL-S-16216) in cruiser deck, bulkhead and hull applications.4 In these applications, the enhanced weldability and requirement of no preheat at this high strength and toughness level has been the main motivation for its use. Over the past 15 years, A710 type steels have also been used in a variety of applications, including off-shore platforms, pressure vessels, arctic linepipe valves and off-highway mining truck frames.

  15. Effect of Rare Earth Cerium on Yield Strength Anisotropy of Al-Li Alloy Sheet and Its Theoretical Prediction

    Institute of Scientific and Technical Information of China (English)

    赵志龙; 刘林; 陈铮

    2004-01-01

    The variation of yield strength along rolling direction, transverse direction and 45° to transverse direction of 2090 Al-Li alloy and 2090+Ce alloy sheet containing rare earth cerium was comparatively investigated. The difference of deformation texture in these two alloy sheets was analyzed by means of X-ray orientation distribution function (ODF). The results show that cerium has the effects of enhancing the Brass and S rolling texture components and reducing the recrystallized texture components of Cube and Goss. This is the reason that the anisotropic degree of yield strength in 2090+Ce sheet is higher than that of 2090 alloy sheet. The prediction of yield strength along various orientations in two alloy sheets was done based on Taylor/Bishop-Hill model, and the strengthening effect of grain boundary was evaluated using Hall-Petch relationship. A modified plastic inclusion model was proposed using the concept of grain-orientation factor and T1 phase orientation factor by fitting with tensile test results.

  16. Local strain energy density to assess the multiaxial fatigue strength of titanium alloys

    Directory of Open Access Journals (Sweden)

    Filippo Berto

    2016-07-01

    Full Text Available The present paper investigates the multiaxial fatigue strength of sharp V-notched components made of titanium grade 5 alloy (Ti-6Al-4V. Axisymmetric notched specimens have been tested under combined tension and torsion fatigue loadings, both proportional and non-proportional, taking into account different nominal load ratios (R = -1 and 0. All tested samples have a notch root radius about equal to 0.1 mm, a notch depth of 6 mm and an opening angle of 90 degrees. The fatigue results obtained by applying multiaxial loadings are discussed together with those related to pure tension and pure torsion experimental fatigue tests, carried out on both smooth and notched specimens at load ratios R ranging between -3 and 0.5. Altogether, more than 250 fatigue results (19 S-N curves are examined, first on the basis of nominal stress amplitudes referred to the net area and secondly by means of the strain energy density averaged over a control volume embracing the V-notch tip. The effect of the loading mode on the control volume size has been analysed, highlighting a wide difference in the notch sensitivity of the considered material under tension and torsion loadings. Accordingly, the control radius of the considered titanium alloy (Ti-6Al-4V is found to be strongly affected by the loading mode.

  17. Die Casting Technology of Hypereutectic Al-Si Alloy Clutch Gear with High Strength and Wear Resistance%高强耐磨过共晶铝合金离合器齿轮的压铸技术

    Institute of Scientific and Technical Information of China (English)

    万里; 杨剑霞; 刘后尧; 吴湛方; 陈国强; 赖沛基

    2012-01-01

    Aiming at die casting thick-walled ADC automobile clutch gear, P-Cu modification on hypereu-tectic Al-Si alloy suitable for die casting was conducted. Die casting scheme for clutch gear was designed and simulated, meanwhile, vacuum die casting and local pressurization technology were developed. The results show that with 0. 1 % P addition, ADC14 exhibits good modification effects with 6 h modification time, where primary Si phase in the alloy reaches 20~40 μm with uniform distribution, and the depth of Si particle depletion zone on surface of the castings is in the range of 0. 18~0. 20 mm. At given injecting parameters, the mechanical vacuum valve is superior to zig-zag valve in vacuum effects, and the rejected rate with gas hole is decreased by 10%. Shrinkage porosity (hole) at thick-wall of the gear can be effectively eliminated by optimized local pressurization, the quality of the gear is improved, and qualification rate of mass-production is more than 95%.%针对压铸成形的ADCl4汽车离合器齿轮厚壁部件,研究了适于压铸的过共晶Al-Si合金的P-Cu变质处理工艺.设计并模拟了齿轮的压铸工艺方案,开发了真空压铸及局部加压技术.结果表明,当P的加入量为0.1%时,ADC14的变质效果好,变质时间可达6h.铸件中初生Si尺寸为20~40 μm,分布均匀;铸件表面的Si贫乏区深度在0.18~0.20 mm范围内.在相同压射参数下,采用机械式真空阀比搓衣板式排气阀的真空效果好,铸件的气孔缺陷废品率下降10%以上.优化后的局部加压技术消除了厚壁部位的缩松缺陷,提高了铸件内部质量.批量生产合格率达95%以上.

  18. Entropies in Alloy Design for High-Entropy and Bulk Glassy Alloys

    Directory of Open Access Journals (Sweden)

    Akihiro Makino

    2013-09-01

    Full Text Available High-entropy (H-E alloys, bulk metallic glasses (BMGs and high-entropy BMGs (HE-BMGs were statistically analyzed with the help of a database of ternary amorphous alloys. Thermodynamic quantities corresponding to heat of mixing and atomic size differences were calculated as a function of composition of the multicomponent alloys. Actual calculations were performed for configurational entropy (Sconfig. in defining the H-E alloys and mismatch entropy (Ss normalized with Boltzmann constant (kB, together with mixing enthalpy (DHmix based on Miedema’s empirical model and Delta parameter (d as a corresponding parameter to Ss/kB. The comparison between DHmix–d and DHmix–  diagrams for the ternary amorphous alloys revealed Ss/kB ~ (d /222. The zones S, S′ and B’s where H-E alloys with disordered solid solutions, ordered alloys and BMGs are plotted in the DHmix–d diagram are correlated with the areas in the DHmix – Ss /kB diagram. The results provide mutual understandings among H-E alloys, BMGs and HE-BMGs.

  19. Fabrication and mechanical properties of AlCoNiCrFe high-entropy alloy particle reinforced Cu matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Jian, E-mail: chenjian@xatu.edu.cn [School of Materials Science and Chemical Engineering, Xi' an Technological University, Xi' an, Shaanxi 710021 (China); Niu, Pengyun; Wei, Ting [School of Materials Science and Chemical Engineering, Xi' an Technological University, Xi' an, Shaanxi 710021 (China); Hao, Liang [College of Architecture and Civil Engineering, Xi' an University of Science and Technology, Xi' an 710054 (China); Liu, Yunzi [School of Materials Science and Chemical Engineering, Xi' an Technological University, Xi' an, Shaanxi 710021 (China); Wang, Xianhui, E-mail: xhwang693@xaut.edu.cn [School of Materials Science and Engineering, Xi' an University of Technology, Xi' an, Shaanxi 710048 (China); Peng, Yuli [School of Materials Science and Chemical Engineering, Xi' an Technological University, Xi' an, Shaanxi 710021 (China)

    2015-11-15

    The AlCoNiCrFe high-entropy alloy was prepared by mechanical alloying and the AlCoNiCrFe high-entropy alloy reinforced Cu matrix composites were subsequently fabricated by powder metallurgy. The phase constituents and morphology of the alloying powders were characterized by X-ray diffractometer and scanning electron microscope, the microstructures of the Cu base composites were characterized by scanning electron microscope and transmission electron microscope, and the compression tests were made as well. The results show that the AlCoNiCrFe high-entropy alloy can form after milling for 24 h. During sintering process, no grain growth occurs and no intermetallic phases present in the AlCoNiCrFe high-entropy alloy in the Cu base composite. Compression tests show that the AlCoNiCrFe high-entropy alloy has a better strengthening effect than metallic glasses and the yield strength of the Cu matrix composite reinforced with the AlCoNiCrFe high-entropy alloy is close to the value predicted by the Voigt model based on the equal strain assumption. - Graphical abstract: AlCoNiCrFe HEA has a better strengthening effect than metallic glasses for particulate reinforced metal matrix composites. The yield strength of the Cu base composite reinforced with the AlCoNiCrFe HEA is close to the upper bound calculated by Voigt model. - Highlights: • AlCoNiCrFe high-entropy alloy was prepared by mechanical alloying. • A novel Cu base composite reinforced with AlCoNiCrFe was fabricated. • No grain growth and no intermetallic phase present in AlCoNiCrFe during sintering. • AlCoNiCrFe has a better strengthening effect than metallic glassy in composites.

  20. Development of high toughness, high strength aluminide-bonded carbide ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Becher, P.F.; Plucknett, K.P.; Tiegs, T.N. [Oak Ridge National Lab., TN (United States)] [and others

    1997-04-01

    Cemented carbides are widely used in applications where resistance to abrasion and wear are important, particularly in combination with high strength and stiffness. In the present case, ductile aluminides have been used as a binder phase to fabricate dense carbide cermets by either sintering of mixed powders or a melt-infiltration sintering process. The choice of an aluminide binder was based on the exceptional high temperature strength and chemical stability exhibited by these alloys. For example, TiC-based composites with a Ni{sub 3}Al binder phase exhibit improved oxidation resistance, Young`s moduli > 375 GPa, high fracture strengths (> 1 GPa) that are retained to {ge} 900{degrees}C, and fracture toughness values of 10 to 15 MPa{radical}m, identical to that measured in commercial cobalt-bonded WC with the same test method. The thermal diffusivity values at 200{degrees}C for these composites are {approximately} 0.070 to 0.075 cm{sup 2}/s while the thermal expansion coefficients rise with Ni3Al content from {approximately} 8 to {approximately}11 x 10{sup {minus}6}/{degrees}C over the range of 8 to 40 vol. % Ni{sub 3}Al. The oxidation and acidic corrosion resistances are quite promising as well. Finally, these materials also exhibit good electrical conductivity allowing them to be sectioned and shaped by electrical discharge machining (EDM) processes.

  1. Strength Modeling of High-Strength Concrete with Hybrid Fibre Reinforcement

    Directory of Open Access Journals (Sweden)

    A. Ravichandran

    2009-01-01

    Full Text Available The low tensile strength and limited ductility, the unavoidable deficiency, of concrete can be overcome by the addition of fibres. High strength concrete (HSC of 60 MPa containing hybrid fibres, combination of steel and polyolefin fibres, at different volume fraction of 0.5, 1.0, 1.5 and 2.0% were compared in terms of compressive, splitting tensile strength and flexural properties with HSC containing no fibres. Test results showed that the fibres when used in hybrid form could result in enhanced flexural toughness compared to steel fibre reinforced concrete [HSFRC]. The compressive strength of the fibre-reinforced concrete reached maximum at 1.5% volume fractions and the splitting tensile strength and modulus of rupture improved with increasing volume fraction. Strength models were established to predict the compressive and splitting tensile strength and modulus of rupture of the fibre-reinforced concrete. The models give prediction matching the measurements.

  2. Excessively High Vapor Pressure of Al-based Amorphous Alloys

    Directory of Open Access Journals (Sweden)

    Jae Im Jeong

    2015-10-01

    Full Text Available Aluminum-based amorphous alloys exhibited an abnormally high vapor pressure at their approximate glass transition temperatures. The vapor pressure was confirmed by the formation of Al nanocrystallites from condensation, which was attributed to weight loss of the amorphous alloys. The amount of weight loss varied with the amorphous alloy compositions and was inversely proportional to their glass-forming ability. The vapor pressure of the amorphous alloys around 573 K was close to the vapor pressure of crystalline Al near its melting temperature, 873 K. Our results strongly suggest the possibility of fabricating nanocrystallites or thin films by evaporation at low temperatures.

  3. Bond strength of resin cement to dentin and to surface-treated posts of titanium alloy, glass fiber, and zirconia

    DEFF Research Database (Denmark)

    Sahafi, Alireza; Peutzfeldt, Anne; Asmussen, Erik;

    2003-01-01

    PURPOSE: To determine the effect of surface treatments on bond strength of two resin cements (ParaPost Cement and Panavia F) to posts of titanium alloy (ParaPost XH), glass fiber (ParaPost Fiber White), and zirconia (Cerapost), and to dentin. MATERIALS AND METHODS: After embedding, planar surface...

  4. High pressure, high strain rate material strength studies

    Science.gov (United States)

    Remington, B. A.; Arsenlis, A.; Barton, N.; Belof, J.; Cavallo, R.; Maddox, B.; Park, H.-S.; Prisbrey, S.; Rudd, R.; Comley, A.; Meyers, M.; Wark, J.

    2011-10-01

    Constitutive models for material strength are currently being tested at high pressures by comparing 2D simulations with experiments measuring the Rayleigh-Taylor (RT) instability evolution in solid-state samples of vanadium (V), tantalum (Ta), and iron (Fe). The multiscale strength models being tested combine molecular dynamics, dislocation dynamics, and continuum simulations. Our analysis for the V experiments suggests that the material deformation at these conditions falls into the phonon drag regime, whereas for Ta, the deformation resides mainly in the thermal activation regime. Recent Fe-RT experiments suggest perturbation growth about the alpha-epsilon (bcc-hcp) phase transition threshold has been observed. Using the LLNL multiscale models, we decompose the strength as a function of strain rate into its dominant components of thermal activation, phonon drag, and work hardening. We have also developed a dynamic diffraction diagnostic technique to measure strength directly from shock compressed single crystal samples. Finally, recovery experiments allow a comparison of residual dislocation density with predictions from the multiscale model. This work performed under the auspices of the U.S. DoE by LLNL Security, LLC under Contract DE-AC52-07NA27344.

  5. Influence of neodymium on high cycle fatigue behavior of die cast AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    杨友; 李雪松

    2010-01-01

    High cycle fatigue behavior of die cast AZ91D magnesium alloy with different Nd contents was investigated.Axial mechanical fatigue tests were conducted at the stress ratio R=0.1 and the fatigue strength was evaluated using up-to-down load method on specimens of AZ91D with different Nd contents.The results showed that the grain of AZ91D alloy was refined,the size and amount of β-Mg17Al12 phase decreased and distributed uniformly with increasing Nd content.At the number of cycles to failure,Nf=107,the fatigue...

  6. Irradiation Behavior in High Entropy Alloys

    Institute of Scientific and Technical Information of China (English)

    Song-qin XIA; Zhen WANG; Teng-fei YANG; Yong ZHANG

    2015-01-01

    As an increasing demand of advanced nuclear fission reactors and fusion facilities, the key requirements for the materials used in advanced nuclear systems should encompass superior high temperature property, good behavior in corrosive environment, and high irradiation resistance, etc. Recently, it was found that some selected high entropy alloys (HEAs) possess excellent mechanical properties at high temperature, high corrosion resistance, and no grain coarsening and self-healing abil-ity under irradiation, especially, the exceptional structural stability and lower irradiation-induced volume swelling, compared with other conventional materials. Thus, HEAs have been considered as the potential nuclear materials used for future ifssion or fusion reactors, which are designed to operate at higher temperatures and higher radiation doses up to several hundreds of displacement per atom (dpa). An insight into the irradiation behavior of HEAs was given, including fundamental researches to investigate the irradiation-induced phase crystal structure change and volume swelling in HEAs. In summary, a brief overview of the irradiation behavior in HEAs was made and the irradiation-induced structural change in HEAs may be relatively insensi-tive because of their special structures.

  7. High-temperature mechanical properties of aluminium alloys reinforced with boron carbide particles

    Energy Technology Data Exchange (ETDEWEB)

    Onoro, J. [Dept. Ingenieria y Ciencia de los Materiales, ETSI Industriales, Universidad Politecnica de Madrid, c/Jose Gutierrez Abascal 2, 28006 Madrid (Spain)], E-mail: javier.onoro@upm.es; Salvador, M.D. [Dept. Ingenieria Mecanica y de Materiales, ETSI Industriales, Universidad Politecnica de Valencia, Camino de Vera s/n, 46071 Valencia (Spain); Cambronero, L.E.G. [Dept. Ingenieria de Materiales, ETSI Minas, Universidad Politecnica de Madrid, c/Rios Rosas 21, 28003 Madrid (Spain)

    2009-01-15

    The mechanical properties of particulate-reinforced metal-matrix composites based on aluminium alloys (6061 and 7015) at high temperatures were studied. Boron carbide particles were used as reinforcement. All composites were produced by hot extrusion. The tensile properties and fracture analysis of these materials were investigated at room temperature and at high temperature to determine their ultimate strength and strain to failure. The fracture surface was analysed by scanning electron microscopy.

  8. Microstructure, tensile properties and fracture behavior of high temperature Al–Si–Mg–Cu cast alloys

    Energy Technology Data Exchange (ETDEWEB)

    Mohamed, A.M.A., E-mail: madel@uqac.ca [Center for Advanced Materials, Qatar University, Doha (Qatar); Department of Metallurgical and Materials Engineering, Faculty of Petroleum and Mining Engineering, Suez Canal University, Box 43721, Suez (Egypt); Samuel, F.H. [Université du Québec à Chicoutimi, Chicoutimi, QC, Canada G7H 2B1 (Canada); Al Kahtani, Saleh [Industrial Engineering Program, Mechanical Engineering Department, College of Engineering, Salman bin Abdulaziz University, Al Kharj (Saudi Arabia)

    2013-08-10

    The high temperature tensile behavior of 354 aluminum cast alloy was investigated in the presence of Zr and Ni. The cast alloys were given a solutionizing treatment followed by artificial aging at 190 °C for 2 h. High temperature tensile tests were conducted at various temperatures from 25 °C to 300 °C. Optical microscopy and electron probe micro-analyzer were used to study the microstructure of different intermetallic phases formed. The fractographic observations of fracture surface were analyzed by scanning electron microscopy to understand the fracture mechanism. The results revealed that the intermetallics phases of (Al, Si){sub 3}(Zr, Ti), Al{sub 3}CuNi and Al{sub 9}NiFe are the main feature in the microstructures of alloys with Zr and Ni additions. The results also indicated that the tensile strength of alloy decreases with an increase in temperature. The combined addition of 0.2 wt% Zr and 0.2 wt% Ni leads to a 30% increase in the tensile properties at 300 °C compared to the base alloy. Zr and Ni bearing phases played a vital role in the fracture mechanism of the alloys studied.

  9. Microstructure control for high strength 9Cr ferritic-martensitic steels

    Science.gov (United States)

    Tan, L.; Hoelzer, D. T.; Busby, J. T.; Sokolov, M. A.; Klueh, R. L.

    2012-03-01

    Ferritic-martensitic (F-M) steels with 9 wt.%Cr are important structural materials for use in advanced nuclear reactors. Alloying composition adjustment, guided by computational thermodynamics, and thermomechanical treatment (TMT) were employed to develop high strength 9Cr F-M steels. Samples of four heats with controlled compositions were subjected to normalization and tempering (N&T) and TMT, respectively. Their mechanical properties were assessed by Vickers hardness and tensile testing. Ta-alloying showed significant strengthening effect. The TMT samples showed strength superior to the N&T samples with similar ductility. All the samples showed greater strength than NF616, which was either comparable to or greater than the literature data of the PM2000 oxide-dispersion-strengthened (ODS) steel at temperatures up to 650 °C without noticeable reduction in ductility. A variety of microstructural analyses together with computational thermodynamics provided rational interpretations on the strength enhancement. Creep tests are being initiated because the increased yield strength of the TMT samples is not able to deduce their long-term creep behavior.

  10. Al based ultra-fine eutectic with high room temperature plasticity and elevated temperature strength

    Energy Technology Data Exchange (ETDEWEB)

    Tiwary, C.S., E-mail: cst311@gmail.com [Department of Materials Engineering, Indian Institute of Science, Bangalore 560012, Karnataka (India); Kashyap, S. [Department of Materials Engineering, Indian Institute of Science, Bangalore 560012, Karnataka (India); Kim, D.H. [Center for Non-Crystalline Materials, Department of Metallurgical Engineering, Yonsei University, Seoul 120-749 (Korea, Republic of); Chattopadhyay, K. [Department of Materials Engineering, Indian Institute of Science, Bangalore 560012, Karnataka (India)

    2015-07-15

    Developments of aluminum alloys that can retain strength at and above 250 °C present a significant challenge. In this paper we report an ultrafine scale Al–Fe–Ni eutectic alloy with less than 3.5 at% transition metals that exhibits room temperature ultimate tensile strength of ~400 MPa with a tensile ductility of 6–8%. The yield stress under compression at 300 °C was found to be 150 MPa. We attribute it to the refinement of the microstructure that is achieved by suction casting in copper mold. The characterization using scanning and transmission electron microscopy (SEM and TEM) reveals an unique composite structure that contains the Al–Al{sub 3}Ni rod eutectic with spacing of ~90 nm enveloped by a lamellar eutectic of Al–Al{sub 9}FeNi (~140 nm). Observation of subsurface deformation under Vickers indentation using bonded interface technique reveals the presence of extensive shear banding during deformation that is responsible for the origin of ductility. The dislocation configuration in Al–Al{sub 3}Ni eutectic colony indicates accommodation of plasticity in α-Al with dislocation accumulation at the α-Al/Al{sub 3}Ni interface boundaries. In contrast the dislocation activities in the intermetallic lamellae are limited and contain set of planner dislocations across the plates. We present a detailed analysis of the fracture surface to rationalize the origin of the high strength and ductility in this class of potentially promising cast alloy.

  11. Evaluation of shot peening on the fatigue strength of anodized Ti-6Al-4V alloy

    Directory of Open Access Journals (Sweden)

    Costa Midori Yoshikawa Pitanga

    2006-01-01

    Full Text Available The increasingly design requirements for modern engineering applications resulted in the development of new materials with improved mechanical properties. Low density, combined with excellent weight/strength ratio as well as corrosion resistance, make the titanium attractive for application in landing gears. Fatigue control is a fundamental parameter to be considered in the development of mechanical components. The aim of this research is to analyze the fatigue behavior of anodized Ti-6Al-4V alloy and the influence of shot peening pre treatment on the experimental data. Axial fatigue tests (R = 0.1 were performed, and a significant reduction in the fatigue strength of anodized Ti-6Al-4V was observed. The shot peening superficial treatment, which objective is to create a compressive residual stress field in the surface layers, showed efficiency to increase the fatigue life of anodized material. Experimental data were represented by S-N curves. Scanning electron microscopy technique (SEM was used to observe crack origin sites.

  12. Gaseous hydrogen embrittlement of high strength steels

    Science.gov (United States)

    Gangloff, R. P.; Wei, R. P.

    1977-01-01

    The effects of temperature, hydrogen pressure, stress intensity, and yield strength on the kinetics of gaseous hydrogen assisted crack propagation in 18Ni maraging steels were investigated experimentally. It was found that crack growth rate as a function of stress intensity was characterized by an apparent threshold for crack growth, a stage where the growth rate increased sharply, and a stage where the growth rate was unchanged over a significant range of stress intensity. Cracking proceeded on load application with little or no detectable incubation period. Gaseous hydrogen embrittlement susceptibility increased with increasing yield strength.

  13. Nanocrystalline β-Ti alloy with high hardness, low Young's modulus and excellent in vitro biocompatibility for biomedical applications.

    Science.gov (United States)

    Xie, Kelvin Y; Wang, Yanbo; Zhao, Yonghao; Chang, Li; Wang, Guocheng; Chen, Zibin; Cao, Yang; Liao, Xiaozhou; Lavernia, Enrique J; Valiev, Ruslan Z; Sarrafpour, Babak; Zoellner, Hans; Ringer, Simon P

    2013-08-01

    High strength, low Young's modulus and good biocompatibility are desirable but difficult to simultaneously achieve in metallic implant materials for load bearing applications, and these impose significant challenges in material design. Here we report that a nano-grained β-Ti alloy prepared by high-pressure torsion exhibits remarkable mechanical and biological properties. The hardness and modulus of the nano-grained Ti alloy were respectively 23% higher and 34% lower than those of its coarse-grained counterpart. Fibroblast cell attachment and proliferation were enhanced, demonstrating good in vitro biocompatibility of the nano-grained Ti alloy, consistent with demonstrated increased nano-roughness on the nano-grained Ti alloy. Results suggest that the nano-grained β-Ti alloy may have significant application as an implant material in dental and orthopedic applications.

  14. Creep strength of centrifugally cast Al-rich TiAl alloys

    Energy Technology Data Exchange (ETDEWEB)

    Sturm, D., E-mail: daniel.sturm@masch-bau.uni-magdeburg.de [Otto-von-Guericke-Universitaet Magdeburg, Institut fuer Werkstoff- und Fuegetechnik, Lehrstuhl Werkstoffprueftechnik, Postfach 4120, D-39016 Magdeburg (Germany); Heilmaier, M.; Saage, H. [Otto-von-Guericke-Universitaet Magdeburg, Institut fuer Werkstoff- und Fuegetechnik, Lehrstuhl Werkstoffprueftechnik, Postfach 4120, D-39016 Magdeburg (Germany); Paninski, M.; Schmitz, G.J.; Drevermann, A. [ACCESS e.V., Intzestrasse 5, D-52072 Aachen (Germany); Palm, M.; Stein, F.; Engberding, N. [Max-Planck-Institut fuer Eisenforschung GmbH, Max-Planck-Str. 1, D-40237 Duesseldorf (Germany); Kelm, K.; Irsen, S. [Stiftung Caesar, Electron Microscopy, Ludwig-Erhard-Allee 2, 53175 Bonn (Germany)

    2009-06-15

    High-temperature creep of a binary Al{sub 60}Ti{sub 40} (at.%) alloy in the as-cast state and after annealing at 1223 K for 200 h which produced nearly lamellar {gamma}-TiAl + r-Al{sub 2}Ti microstructure was studied utilizing creep compression tests in a temperature range between 1173 and 1323 K in air. The material was manufactured by centrifugal casting. Microstructural characterization was carried out employing light-optical scanning (SEM) and transmission electron microscopy (TEM) as well as X-ray diffraction (XRD) analyses. It is shown that the alloy exhibits reasonable creep resistance at 1173 K, especially in relation to its low density of around 3.8 g/cm{sup 3}. Stress exponents calculated as n = {Delta}log (strain rate)/{Delta}log (stress) = 4 were found to be relatively constant for the temperature and stress regime investigated. This indicates that dislocation climb may be the rate controlling creep mechanism. The assessment of creep tests conducted at identical stress levels and varying temperatures yielded activation energies for creep of around Q = 457 kJ/mol in the as-cast condition. This value is significantly higher than those found in literature for interdiffusion of Al or Ti in {gamma}-TiAl. It is concluded that the difference is a due to the instability of the microstructure of the as-cast multi-phase alloy.

  15. Effect of laser irradiation conditions on the laser welding strength of cobalt-chromium and gold alloys.

    Science.gov (United States)

    Kikuchi, Hisaji; Kurotani, Tomoko; Kaketani, Masahiro; Hiraguchi, Hisako; Hirose, Hideharu; Yoneyama, Takayuki

    2011-09-01

    Using tensile tests, this study investigated differences in the welding strength of casts of cobalt-chromium and gold alloys resulting from changes in the voltage and pulse duration in order to clarify the optimum conditions of laser irradiation for achieving favorable welding strength. Laser irradiation was performed at voltages of 150 V and 170 V with pulse durations of 4, 8, and 12 ms. For cobalt-chromium and gold alloys, it was found that a good welding strength could be achieved using a voltage of 170 V, a pulse duration of 8 ms, and a spot diameter of 0.5 mm. However, when the power density was set higher than this, defects tended to occur, suggesting the need for care when establishing welding conditions.

  16. Preliminary assessment of metal-porcelain bonding strength of CoCrW alloy after 3 wt.% Cu addition

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Yanjin; Zhao, Chaoqian [Key Laboratory of Optoelectronic Materials Chemistry and Physics, Fujian Institute of Research on the Structure of Matter, Chinese Academy of Sciences, 155Yangqiao Road West, Fuzhou (China); Ren, Ling [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang (China); Guo, Sai; Gan, Yiliang [Key Laboratory of Optoelectronic Materials Chemistry and Physics, Fujian Institute of Research on the Structure of Matter, Chinese Academy of Sciences, 155Yangqiao Road West, Fuzhou (China); Yang, Chunguang [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang (China); Wu, Songquan; Lin, Junjie; Huang, Tingting [Key Laboratory of Optoelectronic Materials Chemistry and Physics, Fujian Institute of Research on the Structure of Matter, Chinese Academy of Sciences, 155Yangqiao Road West, Fuzhou (China); Yang, Ke, E-mail: kyang@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang (China); Lin, Jinxin, E-mail: franklin@fjirsm.ac.cn [Key Laboratory of Optoelectronic Materials Chemistry and Physics, Fujian Institute of Research on the Structure of Matter, Chinese Academy of Sciences, 155Yangqiao Road West, Fuzhou (China)

    2016-06-01

    In this work, a novel Cu-bearing CoCrW alloy fabricated by selective laser melting for dental application has been studied. For its successful application, the bonding strength of metal-porcelain is essential to be systematically investigated. Therefore, the aim of this study was to evaluate the metal-porcelain bonding strength of CoCrWCu alloy by three-point bending test, meanwhile the Ni-free CoCrW alloy was used as control. The oxygen content was investigated by an elemental analyzer; X-ray photoelectron spectroscopy (XPS) was used to analyze the surface chemical composition of CoCrW based alloy after preoxidation treatment; the fracture mode was investigated by X-ray energy spectrum analysis (EDS) and scanning electron microscope (SEM). Result from the oxygen content analysis showed that the content of oxygen dramatically increased after the Cu addition. And the XPS suggested that Co-oxidation, Cr{sub 2}O{sub 3}, CrO{sub 2}, WO{sub 3}, Cu{sub 2}O and CuO existed on the preoxidated surface of the CoCrWCu alloy; the three-point bending test showed that the bonding strength of the CoCrWCu alloy was 43.32 MPa, which was lower than that of the CoCrW group of 47.65 MPa. However, the average metal-porcelain bonding strength is significantly higher than the minimum value in the ISO 9693 standard. Results from the SEM images and EDS indicated that the fracture mode of CoCrWCu-porcelain was mixed between cohesive and adhesive. Based on the results obtained in this study, it can be indicated that the Cu-bearing CoCrW alloy fabricated by the selective laser melting is a promising candidate for use in dental application. - Highlights: • The bonding strength of metal-porcelain was slightly decreased with Cu addition; • Cu not only led to promote the diffusion of O and W element but also inhibited the diffusivity of Co in the outward direction; • The changed oxidation behavior resulted in lowering the bonding strength;.

  17. Modeling-Based Processing of Al-Li Alloys for Delamination Resistance Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Al-Li alloys are of interest for use in aerospace structures due to the desirable combination of high strength and low density. However, high strength Al-Li alloys...

  18. Variation of Aging Precipitates and Mechanical Strength of Al-Cu-Li Alloys Caused by Small Addition of Rare Earth Elements

    Science.gov (United States)

    Ma, Yun-long; Li, Jin-feng

    2017-09-01

    The effect of small rare earth (RE) addition of 0.11%Ce, 0.2%Er and 0.082%Sc on aging precipitates and mechanical strength of an Al-(3.3-4.2)Cu-1.2Li-X alloy were investigated. It is found that Cu-rich residual particles containing RE element exist in the solutionized alloy, which leads to a decrease of dissolved Cu concentration in the solutionized matrix. Like RE-free alloy, the main aging precipitate types in RE-containing alloy are T1 (Al2CuLi) and θ' (Al2Cu), but their fraction is decreased. The strength of the corresponding alloys is therefore lowered by the small RE addition. Combined with the analysis of some reported references, it is proposed that the effect of small RE addition on Al-Cu-Li alloy strength is also associated with the Cu and Li concentrations and their ratio.

  19. Development of K-Basin High-Strength Homogeneous Sludge Simulants and Correlations Between Unconfined Compressive Strength and Shear Strength

    Energy Technology Data Exchange (ETDEWEB)

    Onishi, Yasuo; Baer, Ellen BK; Chun, Jaehun; Yokuda, Satoru T.; Schmidt, Andrew J.; Sande, Susan; Buchmiller, William C.

    2011-02-20

    K-Basin sludge will be stored in the Sludge Transport and Storage Containers (STSCs) at an interim storage location on Central Plateau before being treated and packaged for disposal. During the storage period, sludge in the STSCs may consolidate/agglomerate, potentially resulting in high-shear-strength material. The Sludge Treatment Project (STP) plans to use water jets to retrieve K-Basin sludge after the interim storage. STP has identified shear strength to be a key parameter that should be bounded to verify the operability and performance of sludge retrieval systems. Determining the range of sludge shear strength is important to gain high confidence that a water-jet retrieval system can mobilize stored K-Basin sludge from the STSCs. The shear strength measurements will provide a basis for bounding sludge properties for mobilization and erosion. Thus, it is also important to develop potential simulants to investigate these phenomena. Long-term sludge storage tests conducted by Pacific Northwest National Laboratory (PNNL) show that high-uranium-content K-Basin sludge can self-cement and form a strong sludge with a bulk shear strength of up to 65 kPa. Some of this sludge has 'paste' and 'chunks' with shear strengths of approximately 3-5 kPa and 380-770 kPa, respectively. High-uranium-content sludge samples subjected to hydrothermal testing (e.g., 185 C, 10 hours) have been observed to form agglomerates with a shear strength up to 170 kPa. These high values were estimated by measured unconfined compressive strength (UCS) obtained with a pocket penetrometer. Due to its ease of use, it is anticipated that a pocket penetrometer will be used to acquire additional shear strength data from archived K-Basin sludge samples stored at the PNNL Radiochemical Processing Laboratory (RPL) hot cells. It is uncertain whether the pocket penetrometer provides accurate shear strength measurements of the material. To assess the bounding material strength and

  20. Development of high plasticity Al-Si alloy and its casting process

    Institute of Scientific and Technical Information of China (English)

    郭国文; 李元元; 陈维平; 张大童; 龙雁

    2002-01-01

    Aiming to meet the challenge of the shape complexity and high plasticity demanded for the upper connective plate(UCP) in motorcycle, a high plasticity Al-Si alloy named HGZL-02 was developed by optimizing the chemical composition and casting process. Premium UCP castings were obtained by using optimized casting process. Results show that fine and dense microstructure are obtained in the UCP castings. An average of 224MPa in ultimate tensile strength, 149MPa in yield strength and 13.2% in elongation are achieved for T6 heat-treated UPS castings.