Effect of sintering temperature and heating mode on consolidation of ...

Indian Academy of Sciences (India)

ratures ranging from 570–630 ◦C. Microwave sintering at a heating rate of as high as 22◦. C/min resulted in ... The effect of heating mode and sintering temperature are discussed .... the compacts. This is attributed to the Zn evaporated from the.

High-temperature effect of hydrogen on sintered alpha-silicon carbide

Science.gov (United States)

Hallum, G. W.; Herbell, T. P.

1986-01-01

Sintered alpha-silicon carbide was exposed to pure, dry hydrogen at high temperatures for times up to 500 hr. Weight loss and corrosion were seen after 50 hr at temperatures as low as 1000 C. Corrosion of SiC by hydrogen produced grain boundary deterioration at 1100 C and a mixture of grain and grain boundary deterioration at 1300 C. Statistically significant strength reductions were seen in samples exposed to hydrogen for times greater than 50 hr and temperatures above 1100 C. Critical fracture origins were identified by fractography as either general grain boundary corrision at 1100 C or as corrosion pits at 1300 C. A maximum strength decrease of approximately 33 percent was seen at 1100 and 1300 C after 500 hr exposure to hydrogen. A computer assisted thermodynamic program was also used to predict possible reaction species of SiC and hydrogen.

Effect of sintering temperature on the microstructure and properties of foamed glass-ceramics prepared from high-titanium blast furnace slag and waste glass

Science.gov (United States)

Chen, Chang-hong; Feng, Ke-qin; Zhou, Yu; Zhou, Hong-ling

2017-08-01

Foamed glass-ceramics were prepared via a single-step sintering method using high-titanium blast furnace slag and waste glass as the main raw materials The influence of sintering temperature (900-1060°C) on the microstructure and properties of foamed glass-ceramics was studied. The results show that the crystal shape changed from grainy to rod-shaped and finally turned to multiple shapes as the sintering temperature was increased from 900 to 1060°C. With increasing sintering temperature, the average pore size of the foamed glass-ceramics increased and subsequently decreased. By contrast, the compressive strength and the bulk density decreased and subsequently increased. An excessively high temperature, however, induced the coalescence of pores and decreased the compressive strength. The optimal properties, including the highest compressive strength (16.64 MPa) among the investigated samples and a relatively low bulk density (0.83 g/cm3), were attained in the case of the foamed glass-ceramics sintered at 1000°C.

Development of high temperature scanning electron microscopy and applications to sintering studies

International Nuclear Information System (INIS)

Wang, D.N.K.; Miller, D.J.; Fulrath, R.M.

1978-01-01

The densification and microstructural changes of a metallic and/or ceramic powder compact during sintering is a critically important but incompletely understood process. Whether solely in the solid state or in the presence of a liquid phase, mass transport occurs at elevated temperatures to eliminate porosity and reduce the surface energy of the system. Changes in specimen dimensions, particle shape and pore morphology, formation of liquid phases and other direct evidence of the sintering process have been observed and recorded at temperature using video tape and 16mm time lapse movies of the TV scanning image. Materials that have been examined at elevated temperature are Ni, glass, Al 2 O 3 , UO 2 , W, Cu, WC-Co, and CaF 2

Influence of sintering temperature on screen printed Cu2ZnSnS4 (CZTS) films

International Nuclear Information System (INIS)

Wang Yu; Huang Yanhua; Lee, Alex Y.S.; Wang Chiou Fu; Gong Hao

2012-01-01

Highlights: ► The influences of sintering temperature on structure and properties of screen printed Cu 2 ZnSnS 4 (CZTS) were investigated. ► It was found that the direct optical band gap increased with increasing the sintering temperature. ► The screen printed CZTS film after sintering at 450 °C had a high photosensitivity (G i − G d )/G d of 14%. ► The hexagonal CuS phase aggregated after sintering at 500 °C and higher temperature. - Abstract: Screen printing is a useful and simple method for coating layers of several solar materials, but care must be taken in preparing stoichiometric CZTS film due to its instability at a high processing temperature and a small chemical potential domain. This paper reports screen printing prepared CZTS films and the influence of sintering temperature on CZTS properties. The thermostability, structural, electronic and optical properties are studied. The direct optical band gap energies of the films vary from 1.39 to 1.60 eV, while the resistivities change from 830 to 6 Ω cm after sintering at different temperatures up to 550 °C. A high photosensitivity of 14% is achieved for the sample sintered at 450 °C. The phenomena observed are also discussed.

Effects of pressure and temperature on sintering of Cr-doped Al2O3 by pulsed electric current sintering process

Science.gov (United States)

Dang, K. Q.; Nanko, M.

2011-03-01

The aluminium oxide crystal, Al2O3, which contains a small amount of chromium, Cr, is called ruby. Pulsed electric current sintering (PECS) was applied to sinter ruby polycrystals. Cr2O3-Al2O3 powder mixture prepared by drying an aqueous slurry containing amounts of Al2O3 and Cr(NO3)3 was consolidated by PECS process. The PECS process was performed in vacuum at sintering temperature raging from 1100 to 1300°C with heating rate of 2 K/min under applied uniaxial pressure varied from 40 to 100 MPa. This study found that highly densified and transparent Cr-doped Al2O3 can be obtained by the PECS process with the high applied pressure at sintering temperature of 1200°C.

Enhanced pressureless bonding by Tin Doped Silver Paste at low sintering temperature

Energy Technology Data Exchange (ETDEWEB)

Yang, Cheng-Xiang [School of Material Science and Engineering, and Tianjin Key Laboratory of Advanced Joining Technology, Tianjin University, Tianjin (China); Department of Material Science and Engineering, Virginia Tech (United States); Li, Xin, E-mail: xinli@tju.edu.cn [School of Material Science and Engineering, and Tianjin Key Laboratory of Advanced Joining Technology, Tianjin University, Tianjin (China); Lu, Guo-Quan [School of Material Science and Engineering, and Tianjin Key Laboratory of Advanced Joining Technology, Tianjin University, Tianjin (China); Department of Material Science and Engineering, Virginia Tech (United States); Mei, Yun-Hui [School of Material Science and Engineering, and Tianjin Key Laboratory of Advanced Joining Technology, Tianjin University, Tianjin (China)

2016-04-13

The nanosilver sintering die-attach technique has been a promising alternative for wide band gap semiconductors. However, it is less preferable in industry because of its high sintering temperature. Recently research has been initiated to develop transient liquid phase sintering (TLPS) solder paste for use in electronics packaging. In this article, in order to lower the sintering temperature of nanosilver paste, we develop a novel tin (up to 10 wt%) doped silver paste (TDSP) and a sintering profile with the highest processing temperature of 235 °C based on TLPS. Sintered TDSP is Ag/Ag{sub 3}Sn/Ag–Sn solid solution composites. The composites have a microstructure of Ag matrix grains reinforced by Ag{sub 3}Sn and Ag–Sn solid solution within the matrix grains. And this microstructure endows the sintered Ag+4%Sn with a pressureless bonding strength of 23 MPa. The improved mechanical properties of sintered TDSP are attributed to second-phase strengthening and solid solution strengthening mechanisms. However, the overmuch formation of brittle Ag{sub 3}Sn phase is the main reason resulting in sharp decrease of bonding strength when the Sn content over 5 wt%. The new TDSP technology is expected to be applicable to a wide range of power semiconductors devices, such as organic devices and printed circuit boards. Furthermore, it provides new strategies for low-temperature sintering.

A study for preparation of Ti-Fe coating by high temperature sintering method

International Nuclear Information System (INIS)

Hu Yonghai

1995-03-01

A new technology for preparation of Ti-Fe alloy coating on the steel substrate was investigated by high temperature sintering method. The pulp of titanium hydride powder was coated on the cleaned steel substrate, then heated in vacuum for desorption of hydrogen and sintered at high temperature in argon atmosphere for forming Ti-Fe alloy coating. The electron probe analysis shows a strong coherent diffusion layer formed between the elements of titanium and iron. X-ray diffraction analysis indicates that the coating consists of α-Ti, TiFe and TiFe 2 three phases. The wear resistance of the coating is twice as large as that of grey cast iron and the hardness determined can reach 7300∼7800 N/mm 2 . The coating is almost porous free. The corrosion potential increases with the time and the corrosion resistance is near to that of pure titanium. The working life of ridge-type diaphragm valve coated by Ti-Fe alloy for carbonization tower of alkali factories is five times higher than that of valve made of grey cast iron. Therefore, this new technology can be widely used in metallurgical, chemical and nuclear industries. (9 figs., 10 tabs.)

Low sintering temperature and high piezoelectric properties of Li-doped (Ba,Ca)(Ti,Zr)O3 lead-free ceramics

International Nuclear Information System (INIS)

Chen, Xiaoming; Ruan, Xuezheng; Zhao, Kunyun; He, Xueqing; Zeng, Jiangtao; Li, Yongsheng; Zheng, Liaoying; Park, Chul Hong; Li, Guorong

2015-01-01

Highlights: • Li-doped Ba 0.85 Ca 0.15 Ti 0.9 Zr 0.1 O 3 (BCZT) lead-free piezoceramics were prepared by the two-step synthesis and solid-state reaction method. • Their sintering temperature decreases from about 1540 °C down to about 1400 °C. • With the proper addition of Li, the densities and grain sizes of ceramics increase. • The ceramics not only have the characteristics of hard piezoceramics but also possesses the features of soft piezoceramics at low sintering temperature. - Abstract: Li-doped Ba 0.85 Ca 0.15 Ti 0.9 Zr 0.1 O 3 (BCZT) lead-free piezoelectric ceramics were prepared by the two-step synthesis and the solid-state reaction method. The density and grain size of ceramics sufficiently increases by Li-doped sintering aid, and their sintering temperature decreases from about 1540 °C down to about 1400 °C. X-ray diffraction reveals that the phase structure of Li-doped BCTZ ceramics is changed with the sintering temperature, which is consistent with their phase transition observed by the temperature-dependent dielectric curves. The well-poled Li-doped BCZT ceramics show a high piezoelectric constant d 33 (512 pC/N) and a planar electromechanical coupling factor k p (0.49), which have the characteristics of soft Pb(Zr,Ti)O 3 (PZT) piezoceramic, on the other hand, the mechanical quality factor Q m is about 190, which possesses the features of hard PZT piezoceramics. The enhanced properties of the Li-doped BCZT are explained by the combination of Li-doped effect and sintering effect on the microstructure and the phase transition around room temperature

Bonding evolution with sintering temperature in low alloyed steels with chromium

Directory of Open Access Journals (Sweden)

Fuentes-Pacheco L.

2009-01-01

Full Text Available At present, high performance PM steels for automotive applications follow a processing route that comprises die compaction of water-atomized powder, followed by sintering and secondary treatments, and finishing operations. This study examines Cr-alloyed sintered steels with two level of alloying. In chromium-alloyed steels, the surface oxide on the powder is of critical importance for developing the bonding between the particles during sintering. Reduction of this oxide depends mainly on three factors: temperature, dew point of the atmosphere, and carbothermic reduction provided by the added graphite. The transformation of the initial surface oxide evolves sequence as temperature increases during sintering, depending on the oxide composition. Carbothermic reduction is supposed to be the controlling mechanism, even when sintering in hydrogen-containing atmospheres. The effect of carbothermic reduction can be monitored by investigating the behavior of the specimens under tensile testing, and studying the resultant fracture surfaces.

Boron Carbide: Stabilization of Highly-Loaded Aqueous Suspensions, Pressureless Sintering, and Room Temperature Injection Molding

Science.gov (United States)

Diaz-Cano, Andres

Boron carbide (B4C) is the third hardest material after diamond and cubic boron nitride. It's unique combination of properties makes B4C a highly valuable material. With hardness values around 35 MPa, a high melting point, 2450°C, density of 2.52 g/cm3, and high chemical inertness, boron carbide is used in severe wear components, like cutting tools and sandblasting nozzles, nuclear reactors' control rots, and finally and most common application, armor. Production of complex-shaped ceramic component is complex and represents many challenges. Present research presents a new and novel approach to produce complex-shaped B4C components. Proposed approach allows forming to be done at room temperatures and under very low forming pressures. Additives and binder concentrations are kept as low as possible, around 5Vol%, while ceramics loadings are maximized above 50Vol%. Given that proposed approach uses water as the main solvent, pieces drying is simple and environmentally safe. Optimized formulation allows rheological properties to be tailored and adjust to multiple processing approaches, including, injection molding, casting, and additive manufacturing. Boron carbide samples then were pressureless sintered. Due to the high covalent character of boron carbide, multiples sintering aids and techniques have been proposed in order to achieve high levels of densification. However, is not possible to define a clear sintering methodology based on literature. Thus, present research developed a comprehensive study on the effect of multiple sintering aids on the densification of boron carbide when pressureless sintered. Relative densities above 90% were achieved with values above 30MPa in hardness. Current research allows extending the uses and application of boron carbide, and other ceramic systems, by providing a new approach to produce complex-shaped components with competitive properties.

Influence of sintering temperature on mechanical properties of spark plasma sintered pre-alloyed Ti-6Al-4 V powder

Energy Technology Data Exchange (ETDEWEB)

Muthuchamy, A.; Patel, Paridh; Rajadurai, M. [VIT Univ., Vellore, Tamil Nadu (India); Chaurisiya, Jitendar K. [NIT, Suratkal (India); Annamalai, A. Raja [VIT Univ., Vellore, Tamil Nadu (India). Centre for Innovative Manufacturing Research

2018-04-01

Spark plasma sintering provides faster heating that can create fully, or near fully, dense samples without significant grain growth. In this study, pre-alloyed Ti-6Al-4 V powder compact samples produced through field assisted sintering in a spark plasma sintering machine are compared as a function of consolidation temperature. The effect of sintering temperature on the densification mechanism, microstructural evolution and mechanical properties of spark plasma sintered Ti-6Al-4 V alloy compacts was investigated in detail. The compact, sintered at 1100 C, exhibited near net density, highest hardness and strength as compared to the other compacts processed at a temperature lower than 1100 C.

Sintering Characteristics of Multilayered Thermal Barrier Coatings Under Thermal Gradient and Isothermal High Temperature Annealing Conditions

Science.gov (United States)

Rai, Amarendra K.; Schmitt, Michael P.; Bhattacharya, Rabi; Zhu, Dongming; Wolfe, Douglas E.

2014-01-01

Pyrochlore oxides have most of the relevant attributes for use as next generation thermal barrier coatings such as phase stability, low sintering kinetics and low thermal conductivity. One of the issues with the pyrochlore oxides is their lower toughness and therefore higher erosion rate compared to the current state-of-the-art TBC material, yttria (6 to 8 wt%) stabilized zirconia (YSZ). In this work, sintering characteristics were investigated for novel multilayered coating consisted of alternating layers of pyrochlore oxide viz Gd2Zr2O7 and t' low k (rare earth oxide doped YSZ). Thermal gradient and isothermal high temperature (1316 C) annealing conditions were used to investigate sintering and cracking in these coatings. The results are then compared with that of relevant monolayered coatings and a baseline YSZ coating.

Effects of sintering temperature on electrical properties of sheep enamel hydroxyapatite

Science.gov (United States)

Dumludag, F.; Gunduz, O.; Kılıc, O.; Kılıc, B.; Ekren, N.; Kalkandelen, C.; Oktar, F. N.

2017-12-01

Bioceramics, especially calcium phosphate based bioceramics, whose examples are hydroxyapatite, and calcium phosphate powders have been widely used in the biomedical engineering applications. Hydroxyapatite (HA) is one of the most promising biomaterials, which are derived from natural sources, chemical method, animal like dental enamel and corals. The influence of sintering temperature on the electrical properties (i.e. DC conductivity, AC conductivity) of samples of sintered sheep enamel (SSSE) was studied in air and in vacuum ambient at room temperature. The sheep enamel were sintered at varying temperatures between 1000°C and 1300°C. DC conductivity results revealed that while dc conductivity of the SSSE decreases with increasing the sintering temperature in air ambient the values increased with increasing the sintering temperature in vacuum ambient. AC conductivity measurements were performed in the frequency range of 40 Hz - 105 Hz. The results showed that ac conductivity values decrease with increasing the sintering temperature.

Effects of sintering temperature on the density and porosity

African Journals Online (AJOL)

2013-03-01

bonding) between the salt beads at all the temperatures in which sintering was performed. .... and the sintering of some covalent solids and low- stability ceramics. The entire sintering process is gen- erally considered to occur in ...

Study of high-coercivity sintered NdFeB magnets

International Nuclear Information System (INIS)

Bai, G.; Gao, R.W.; Sun, Y.; Han, G.B.; Wang, B.

2007-01-01

Magnetic powders for sintered NdFeB magnets have been prepared by using an advanced processing method including strip casting, hydrogen decrepitation, jet milling and rubber isotropic press. The effects of Dy, Ga and Co addition on the microstructure and magnetic properties of sintered magnets have been investigated. By adopting a suitable component ratio and adjusting proper technological parameters, we have prepared high-coercivity sintered NdFeB magnets with hard magnetic properties of j H c =25.6 kOe, B r =13.2 kG and (BH) max =39.9 MGOe. The temperature coefficient of coercivity of the magnets (between 20 and 150 deg. C) is -0.53% deg. C. The magnetic properties at high temperature satisfy the needs of permanent magnet motors

Low sintering temperature and high piezoelectric properties of Li-doped (Ba,Ca)(Ti,Zr)O{sub 3} lead-free ceramics

Energy Technology Data Exchange (ETDEWEB)

Chen, Xiaoming [Key Laboratory of Inorganic Functional Materials and Devices, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); University of Chinese Academy of Sciences, Beijing 100039 (China); School of Materials Science and Engineering, East China University of Science and Technology, Shanghai 200237 (China); Ruan, Xuezheng; Zhao, Kunyun [Key Laboratory of Inorganic Functional Materials and Devices, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); He, Xueqing [School of Materials and Metallurgy, Northeastern University, Shenyang 110004 (China); Zeng, Jiangtao, E-mail: zjt@mail.sic.ac.cn [Key Laboratory of Inorganic Functional Materials and Devices, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); Li, Yongsheng [School of Materials Science and Engineering, East China University of Science and Technology, Shanghai 200237 (China); Zheng, Liaoying [Key Laboratory of Inorganic Functional Materials and Devices, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); Park, Chul Hong [Department of Physics Education, Pusan National University, Pusan 609735 (Korea, Republic of); Li, Guorong [Key Laboratory of Inorganic Functional Materials and Devices, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China)

2015-05-25

Highlights: • Li-doped Ba{sub 0.85}Ca{sub 0.15}Ti{sub 0.9}Zr{sub 0.1}O{sub 3} (BCZT) lead-free piezoceramics were prepared by the two-step synthesis and solid-state reaction method. • Their sintering temperature decreases from about 1540 °C down to about 1400 °C. • With the proper addition of Li, the densities and grain sizes of ceramics increase. • The ceramics not only have the characteristics of hard piezoceramics but also possesses the features of soft piezoceramics at low sintering temperature. - Abstract: Li-doped Ba{sub 0.85}Ca{sub 0.15}Ti{sub 0.9}Zr{sub 0.1}O{sub 3} (BCZT) lead-free piezoelectric ceramics were prepared by the two-step synthesis and the solid-state reaction method. The density and grain size of ceramics sufficiently increases by Li-doped sintering aid, and their sintering temperature decreases from about 1540 °C down to about 1400 °C. X-ray diffraction reveals that the phase structure of Li-doped BCTZ ceramics is changed with the sintering temperature, which is consistent with their phase transition observed by the temperature-dependent dielectric curves. The well-poled Li-doped BCZT ceramics show a high piezoelectric constant d{sub 33} (512 pC/N) and a planar electromechanical coupling factor k{sub p} (0.49), which have the characteristics of soft Pb(Zr,Ti)O{sub 3} (PZT) piezoceramic, on the other hand, the mechanical quality factor Q{sub m} is about 190, which possesses the features of hard PZT piezoceramics. The enhanced properties of the Li-doped BCZT are explained by the combination of Li-doped effect and sintering effect on the microstructure and the phase transition around room temperature.

Fast and low-temperature sintering of silver complex using oximes as a potential reducing agent for solution-processible, highly conductive electrodes

International Nuclear Information System (INIS)

Yoo, Ji Hoon; Park, Su Bin; Kim, Ji Man; Han, Dae Sang; Chae, Jangwoo; Kwak, Jeonghun

2014-01-01

Highly conductive, solution-processed silver thin-films were obtained at a low sintering temperature of 100 °C in a short sintering time of 10 min by introducing oximes as a potential reductant for silver complex. The thermal properties and reducibility of three kinds of oximes, acetone oxime, 2-butanone oxime, and one dimethylglyoxime, were investigated as a reducing agent, and we found that the thermal decomposition product of oximes (ketones) accelerated the conversion of silver complex into highly conductive silver at low sintering temperature in a short time. Using the acetone oxime, the silver thin-film exhibited the lowest surface resistance (0.91 Ω sq −1 ) compared to those sing other oximes. The silver thin-film also showed a high reflectance of 97.8%, which is comparable to evaporated silver films. We also demonstrated inkjet printed silver patterns with the oxime-added silver complex inks. (paper)

Study of high-coercivity sintered NdFeB magnets

Energy Technology Data Exchange (ETDEWEB)

Bai, G. [School of Physics and Microelectronics, Shandong University, Jinan, 250100 (China); Department of Mathematics and Physics, Xi' an Institute of Technology, Xi' an, 710032 (China); Gao, R.W. [School of Physics and Microelectronics, Shandong University, Jinan, 250100 (China)]. E-mail: gaorwbox@sdu.edu.cn; Sun, Y. [School of Physics and Microelectronics, Shandong University, Jinan, 250100 (China); Han, G.B. [School of Physics and Microelectronics, Shandong University, Jinan, 250100 (China); Wang, B. [School of Physics and Microelectronics, Shandong University, Jinan, 250100 (China); Baotou Rare Earth Research Institute, Batou 014030 (China)

2007-01-15

Magnetic powders for sintered NdFeB magnets have been prepared by using an advanced processing method including strip casting, hydrogen decrepitation, jet milling and rubber isotropic press. The effects of Dy, Ga and Co addition on the microstructure and magnetic properties of sintered magnets have been investigated. By adopting a suitable component ratio and adjusting proper technological parameters, we have prepared high-coercivity sintered NdFeB magnets with hard magnetic properties of {sub j} H {sub c}=25.6 kOe, B {sub r}=13.2 kG and (BH){sub max}=39.9 MGOe. The temperature coefficient of coercivity of the magnets (between 20 and 150 deg. C) is -0.53% deg. C. The magnetic properties at high temperature satisfy the needs of permanent magnet motors.

Low sintering temperature glass waste forms for sequestering radioactive iodine

Science.gov (United States)

Nenoff, Tina M.; Krumhansl, James L.; Garino, Terry J.; Ockwig, Nathan W.

2012-09-11

Materials and methods of making low-sintering-temperature glass waste forms that sequester radioactive iodine in a strong and durable structure. First, the iodine is captured by an adsorbant, which forms an iodine-loaded material, e.g., AgI, AgI-zeolite, AgI-mordenite, Ag-silica aerogel, ZnI.sub.2, CuI, or Bi.sub.5O.sub.7I. Next, particles of the iodine-loaded material are mixed with powdered frits of low-sintering-temperature glasses (comprising various oxides of Si, B, Bi, Pb, and Zn), and then sintered at a relatively low temperature, ranging from 425.degree. C. to 550.degree. C. The sintering converts the mixed powders into a solid block of a glassy waste form, having low iodine leaching rates. The vitrified glassy waste form can contain as much as 60 wt % AgI. A preferred glass, having a sintering temperature of 500.degree. C. (below the silver iodide sublimation temperature of 500.degree. C.) was identified that contains oxides of boron, bismuth, and zinc, while containing essentially no lead or silicon.

Fabrication mechanism of FeSe superconductors with high-energy ball milling aided sintering process

International Nuclear Information System (INIS)

Zhang, Shengnan; Liu, Jixing; Feng, Jianqing; Wang, Yao; Ma, Xiaobo; Li, Chengshan; Zhang, Pingxiang

2015-01-01

FeSe Superconducting bulks with high content of superconducting PbO-type β-FeSe phase were prepared with high-energy ball milling (HEBM) aided sintering process. During this process, precursor powders with certain Fe/Se ratio were ball milled first then sintered. The influences of HEBM process as well as initial Fe/Se ratio on the phase evolution process were systematically discussed. With HEBM process and proper initial Fe/Se ratio, the formation of non-superconducting hexagonal δ-FeSe phase were effectively avoided. FeSe bulk with the critical temperature of 9.0 K was obtained through a simple one-step sintering process with lower sintering temperature. Meanwhile, the phase evolution mechanism of the HEBM precursor powders during sintering was deduced based on both the thermodynamic analysis and step-by-step sintering results. The key function of the HEBM process was to provide a high uniformity of chemical composition distribution, thus to successfully avoide the formation of intermediate product during sintering, including FeSe 2 and Fe 7 Se 8 . Therefore, the fundamental principal for the synthesis of FeSe superconductors were concluded as: HEBM aided sintering process, with the sintering temperature of >635 °C and a slow cooling process. - Highlights: • A novel synthesis technique was developed for FeSe based superconductors. • FeSe bulks with high Tc and high β-FeSe phase content has been obtained. • Phase evolution process for the HEBM aided sintering process was proposed

Influence of Sintering Temperature on Hardness and Wear Properties of TiN Nano Reinforced SAF 2205

Science.gov (United States)

Oke, S. R.; Ige, O. O.; E Falodun, O.; Obadele, B. A.; Mphalele, M. R.; Olubambi, P. A.

2017-12-01

Conventional duplex stainless steel degrade in wear and mechanical properties at high temperature. Attempts have been made by researchers to solve this problems leading to the dispersion of second phase particles into duplex matrix. Powder metallurgy methods have been used to fabricate dispersion strengthened steels with a challenge of obtaining fully dense composite and grain growth. This could be resolved by appropriate selection of sintering parameters especially temperature. In this research, spark plasma sintering was utilized to fabricate nanostructured duplex stainless steel grade SAF 2205 with 5 wt.% nano TiN addition at different temperatures ranging from 1000 °C to 1200 °C. The effect of sintering temperature on the microstructure, density, hardness and wear of the samples was investigated. The results showed that the densities and grain sizes of the sintered nanocomposites increased with increasing the sintering temperature. The microstructures reveal ferrite and austenite grains with fine precipitates within the ferrite grains. The study of the hardness and wear behaviors, of the samples indicated that the optimum properties were obtained for the sintering temperature of 1150 °C.

Effect of temperature on electrical conductance of inkjet-printed silver nanoparticle ink during continuous wave laser sintering

International Nuclear Information System (INIS)

Lee, Dae-Geon; Kim, Dong Keun; Moon, Yoon-Jae; Moon, Seung-Jae

2013-01-01

To determine the effect of temperature on the specific electrical conductance of inkjet-printed ink during continuous wave laser sintering, the temperature of the sintered ink was estimated. The ink, which contained 34 wt.% silver nanoparticles with an average size of approximately 50 nm, was inkjet-printed onto a liquid crystal display glass substrate. The printed ink was irradiated with a 532 nm continuous wave laser for 60 s with various laser intensities. During laser irradiation, the in-situ electrical conductance of the sintered ink was measured to estimate the transient thermal conductivity of the ink. The electrical conductance and thermal conductivity of the ink was coupled to obtain the transient temperature by applying the Wiedemann–Franz law to a two-dimensional transient heat conduction equation. The electrical conductance of laser-sintered ink was highly dependent on the sintering temperature of the ink. - Highlights: • The in-situ electrical conductance was measured during the laser sintering process. • Wiedemann–Franz law coupled the electrical conductance with transient temperature. • The transient temperature of the laser-sintered Ag nanoparticle ink was estimated

Sintering of nonstoichiometric UO2

International Nuclear Information System (INIS)

Susnik, D.; Holc, J.

1983-01-01

Activated sintering of UO 2 pellets at 1100 deg C is described. In CO 2 atmosphere is UO 2 is nonstoichiometric and pellets from active UO 2 powders sinter at 900 deg C to high density. At 1100 deg C the final sintered density is practically achieved at heating on sintering temperature. After reduction and cooling in H 2 atmosphere which is followed sintering in CO 2 the structure is identical to the structured UO 2 pellets sintered at high temperature in H 2 . Density of activated sintered UO 2 pellets is stable, even after additional sintering at 1800 deg C. (author)

Combustion of fuels with low sintering temperature

Energy Technology Data Exchange (ETDEWEB)

Dalin, D

1950-08-16

A furnace for the combustion of low sintering temperature fuel consists of a vertical fuel shaft arranged to be charged from above and supplied with combustion air from below and containing a system of tube coils extending through the fuel bed and serving the circulation of a heat-absorbing fluid, such as water or steam. The tube-coil system has portions of different heat-absorbing capacity which are so related to the intensity of combustion in the zones of the fuel shaft in which they are located as to keep all parts of the fuel charge below sintering temperature.

An investigation in texturing high Tc superconducting ceramics by creep sintering

International Nuclear Information System (INIS)

Regnier, P.; Deschanels, X.; Maurice, F.; Schmirgeld, L.; Aguillon, C.; Senoussi, S.; Mac Carthy, M.; Tatlock, G.J.

1991-01-01

We study in detail the possibility of high-T c superconducting ceramics texturing by high pressing them during sintering. We show texture variations as a function of the applied load, of the deformation, of the temperature, and of the sintering stage length, of the rate of variation of temperature, of the material nature in contact with ceramic and of the original powder quality. We present results obtained by optical microscopy, electronic microscopy, X-rays, and local chemical analysis

The Setup Design for Selective Laser Sintering of High-Temperature Polymer Materials with the Alignment Control System of Layer Deposition

Directory of Open Access Journals (Sweden)

Alexey Nazarov

2018-03-01

Full Text Available This paper presents the design of an additive setup for the selective laser sintering (SLS of high-temperature polymeric materials, which is distinguished by an original control system for aligning the device for depositing layers of polyether ether ketone (PEEK powder. The kinematic and laser-optical schemes are given. The main cooling circuits are described. The proposed technical and design solutions enable conducting the SLS process in different types of high-temperature polymer powders. The principles of the device adjustment for depositing powder layers based on an integral thermal analysis are disclosed. The PEEK sinterability was shown on the designed installation. The physic-mechanical properties of the tested 3D parts were evaluated in comparison with the known data and showed an acceptable quality.

Process Developed for Generating Ceramic Interconnects With Low Sintering Temperatures for Solid Oxide Fuel Cells

Science.gov (United States)

Zhong, Zhi-Min; Goldsby, Jon C.

2005-01-01

Solid oxide fuel cells (SOFCs) have been considered as premium future power generation devices because they have demonstrated high energy-conversion efficiency, high power density, and extremely low pollution, and have the flexibility of using hydrocarbon fuel. The Solid-State Energy Conversion Alliance (SECA) initiative, supported by the U.S. Department of Energy and private industries, is leading the development and commercialization of SOFCs for low-cost stationary and automotive markets. The targeted power density for the initiative is rather low, so that the SECA SOFC can be operated at a relatively low temperature (approx. 700 C) and inexpensive metallic interconnects can be utilized in the SOFC stack. As only NASA can, the agency is investigating SOFCs for aerospace applications. Considerable high power density is required for the applications. As a result, the NASA SOFC will be operated at a high temperature (approx. 900 C) and ceramic interconnects will be employed. Lanthanum chromite-based materials have emerged as a leading candidate for the ceramic interconnects. The interconnects are expected to co-sinter with zirconia electrolyte to mitigate the interface electric resistance and to simplify the processing procedure. Lanthanum chromites made by the traditional method are sintered at 1500 C or above. They react with zirconia electrolytes (which typically sinter between 1300 and 1400 C) at the sintering temperature of lanthanum chromites. It has been envisioned that lanthanum chromites with lower sintering temperatures can be co-fired with zirconia electrolyte. Nonstoichiometric lanthanum chromites can be sintered at lower temperatures, but they are unstable and react with zirconia electrolyte during co-sintering. NASA Glenn Research Center s Ceramics Branch investigated a glycine nitrate process to generate fine powder of the lanthanum-chromite-based materials. By simultaneously doping calcium on the lanthanum site, and cobalt and aluminum on the

Foaming Glass Using High Pressure Sintering

DEFF Research Database (Denmark)

Østergaard, Martin Bonderup; Petersen, Rasmus Rosenlund; König, Jakob

Foam glass is a high added value product which contributes to waste recycling and energy efficiency through heat insulation. The foaming can be initiated by a chemical or physical process. Chemical foaming with aid of a foaming agent is the dominant industrial process. Physical foaming has two...... to expand. After heat-treatment foam glass can be obtained with porosities of 80–90 %. In this study we conduct physical foaming of cathode ray tube (CRT) panel glass by sintering under high pressure (5-25 MPa) using helium, nitrogen, or argon at 640 °C (~108 Pa s). Reheating a sample in a heating...... variations. One way is by saturation of glass melts with gas. The other involves sintering of powdered glass under a high gas pressure resulting in glass pellets with high pressure bubbles entrapped. Reheating the glass pellets above the glass transition temperature under ambient pressure allows the bubbles...

Effect of Bed Temperature on the Laser Energy Required to Sinter Copper Nanoparticles

Science.gov (United States)

Roy, N. K.; Dibua, O. G.; Cullinan, M. A.

2018-03-01

Copper nanoparticles (NPs), due to their high electrical conductivity, low cost, and easy availability, provide an excellent alternative to other metal NPs such as gold, silver, and aluminum in applications ranging from direct printing of conductive patterns on metal and flexible substrates for printed electronics applications to making three-dimensional freeform structures for interconnect fabrication for chip-packaging applications. Lack of research on identification of optimum sintering parameters such as fluence/irradiance requirements for sintering of Cu NPs serves as the primary motivation for this study. This article focuses on the identification of a good sintering irradiance window for Cu NPs on an aluminum substrate using a continuous wave (CW) laser. The study also includes the comparison of CW laser sintering irradiance windows obtained with substrates at different initial temperatures. The irradiance requirements for sintering of Cu NPs with the substrate at 150-200°C were found to be 5-17 times smaller than the irradiance requirements for sintering with the substrate at room temperature. These findings were also compared against the results obtained with a nanosecond (ns) laser and a femtosecond (fs) laser.

Microstructure and properties of TiC-high manganese steel cermet prepared by different sintering processes

Energy Technology Data Exchange (ETDEWEB)

Wang, Zhi; Lin, Tao, E-mail: lintao@ustb.edu.cn; He, Xinbo; Shao, Huiping; Zheng, Jianshu; Qu, Xuanhui

2015-11-25

In the paper, the TiC −50 wt.% high manganese steel cermet was made with different sintering processes including vacuum sintering, hot pressing, microwave sintering and spark plasma sintering (SPS). The microstructure, porosity and fracture morphology of the samples were analyzed with scanning electron microscopy (SEM). Phase analysis was carried out using X-ray diffraction (XRD). The density, hardness, transverse rupture strength (TRS) and wear resistance were investigated for the effect of the sintering processes. The results showed that the core–shell structure was not clearly observed for the TiC particles in microstructures and the high manganese steel matrix is BCC structure. Hot pressing, microwave sintering and SPS are useful processes for densification of the cermet. Nearly full density and higher hardness can be reached by these three processes at a lower sintering temperature and in a shorter sintering time. However, higher TRS can be reached by means of alloying completely in a longer sintering time, for example vacuum sintering. Pre-sintering in a long sintering time at a lower sintering temperature is also useful for improving the TRS. Finally, vacuum sintering is an effective process for producing this composite with the lowest cost in the mass production. - Highlights: • TiC-high manganese steel cermets were prepared by four sintering processes. • The core–shell structure was not clearly observed for the TiC particles in microstructures. • Th high manganese steel matrix is BCC structure instead of FCC structure. • Pre-sintering before microwave sintering is also useful for improving the TRS. • Vacuum sintering can be effective way for prepare this cermet in mass production.

Optimization of the sintering atmosphere for high-density hydroxyapatite–carbon nanotube composites

Science.gov (United States)

White, Ashley A.; Kinloch, Ian A.; Windle, Alan H.; Best, Serena M.

2010-01-01

Hydroxyapatite–carbon nanotube (HA–CNT) composites have the potential for improved mechanical properties over HA for use in bone graft applications. Finding an appropriate sintering atmosphere for this composite presents a dilemma, as HA requires water in the sintering atmosphere to remain phase pure and well hydroxylated, yet CNTs oxidize at the high temperatures required for sintering. The purpose of this study was to optimize the atmosphere for sintering these composites. While the reaction between carbon and water to form carbon monoxide and hydrogen at high temperatures (known as the ‘water–gas reaction’) would seem to present a problem for sintering these composites, Le Chatelier's principle suggests this reaction can be suppressed by increasing the concentration of carbon monoxide and hydrogen relative to the concentration of carbon and water, so as to retain the CNTs and keep the HA's structure intact. Eight sintering atmospheres were investigated, including standard atmospheres (such as air and wet Ar), as well as atmospheres based on the water–gas reaction. It was found that sintering in an atmosphere of carbon monoxide and hydrogen, with a small amount of water added, resulted in an optimal combination of phase purity, hydroxylation, CNT retention and density. PMID:20573629

Manufacture of sintered bricks of high density from beryllium oxide

International Nuclear Information System (INIS)

Pointud, R.; Rispal, Ch.; Le Garec, M.

1959-01-01

Beryllium oxide bricks of nuclear purity 100 x 100 x 50 and 100 x 100 x 100 mm of very high density (between 2.85 and 3.00) are manufactured by sintering under pressure in graphite moulds at temperatures between 1,750 and 1,850 deg. C, and under a pressure of 150 kg/cm 2 . The physico-chemical state of the saw material is of considerable importance with regard to the success of the sintering operation. In addition, a study of the sintering of a BeO mixture with 3 to 5 per cent of boron introduced in the form of boric acid, boron carbide or elementary boron shows that high densities can only be obtained by sintering under pressure. For technical reasons of manufacture, only the mixture based on boron carbide is used. The sintering is carried out in graphite moulds at 1500 deg. C under 150 kg/cm 2 pressure, and bricks can be obtained with density between 2,85 and 2,90. Laboratory studies and the industrial manufacture of various sinters are described in detail. (author) [fr

Preparation and electromagnetic properties of low-temperature sintered ferroelectric-ferrite composite ceramics

International Nuclear Information System (INIS)

Yue Zhenxing; Chen Shaofeng; Qi Xiwei; Gui Zhilun; Li Longtu

2004-01-01

For the purpose of multilayer chip EMI filters, the new ferroelectric-ferrite composite ceramics were prepared by mixing PMZNT relaxor ferroelectric powder with composition of 0.85Pb(Mg 1/3 Nb 2/3 )O 3 -0.1Pb(Ni 1/3 Nb 2/3 )O 3 -0.05PbTiO 3 and NiCuZn ferrite powder with composition of (Ni 0.20 Cu 0.20 Zn 0.60 )O(Fe 2 O 3 ) 0.97 at low sintering temperatures. A small amount of Bi 2 O 3 was added to low sintering temperature. Consequently, the dense composite ceramics were obtained at relative low sintering temperatures, which were lower than 940 deg. C. The X-ray diffractometer (XRD) identifications showed that the sintered ceramics retained the presence of distinct ferroelectric and ferrite phases. The sintering studies and scanning electron microscope (SEM) observations revealed that the co-existed two phases affect the sintering behavior and grain growth of components. The electromagnetic properties, such as dielectric constant and initial permeability, change continuously between those of two components. Thus, the low-temperature sintered ferroelectric-ferrite composite ceramics with tunable electromagnetic properties were prepared by adjusting the relative content of two components. These materials can be used for multilayer chip EMI filters with various properties

Thermal Properties of Silver Nanoparticle Sintering Bonding Paste for High-Power LED Packaging

Directory of Open Access Journals (Sweden)

Ping Zhang

2016-01-01

Full Text Available This paper describes the preparation of low-temperature sintered nanosilver paste with inverse microemulsion method with Span-80/Triton X-100 as the mixed-surfactant and analyzes the influence of different sintering parameters (temperature, pressure on the shear properties of low-temperature sintering of nanosilver. Experimental results show that the shear strength of the low-temperature sintering of nanosilver increases as the temperature and pressure increase. But there are many pores and relative fewer cracks on the sintering layer after low-temperature sintered. The test thermal resistance of low-temperature sintered nanosilver paste is 0.795 K/W which is greater than SAC305 weld layer with a T3ster thermal analyzer. The adhesive performance and the heat dispersion of low-temperature sintered nanosilver paste need to be further researched and improved.

Sintering of nickel catalysts. Effects of time, atmosphere, temperature, nickel-carrier interactions, and dopants

Energy Technology Data Exchange (ETDEWEB)

Sehested, Jens; Gelten, Johannes A.P.; Helveg, Stig [Haldor Topsoee A/S, Nymoellevej 55, DK-2800 Kgs. Lyngby (Denmark)

2006-08-01

Supported nickel catalysts are widely used in the steam-reforming process for industrial scale production of hydrogen and synthesis gas. This paper provides a study of sintering in nickel-based catalysts (Ni/Al{sub 2}O{sub 3} and Ni/MgAl{sub 2}O{sub 4}). Specifically the influence of time, temperature, atmosphere, nickel-carrier interactions and dopants on the rate of sintering is considered. To probe the sintering kinetics, all catalysts were analyzed by sulfur chemisorption to determine the Ni surface area. Furthermore selected samples were further analyzed using X-ray diffraction (XRD), mercury porosimetry, BET area measurements, and electron microscopy (EM). The observed sintering rates as a function of time, temperature, and P{sub H{sub 2}O}/P{sub H{sub 2}} ratio were consistent with recent model predictions [J. Sehested, J.A.P. Gelten, I.N. Remediakis, H. Bengaard, J.K. Norskov, J. Catal. 223 (2004) 432] over a broad range of environmental conditions. However, exposing the catalysts to severe sintering conditions the loss of nickel surface area is faster than model predictions and the deviation is attributed to a change in the sintering mechanism and nickel removal by nickel-carrier interactions. Surprisingly, alumina-supported Ni particles grow to sizes larger than the particle size of the carrier indicating that the pore diameter does not represent an upper limit for Ni particle growth. The effects of potassium promotion and sulfur poisoning on the rates of sintering were also investigated. No significant effects of the dopants were observed after ageing at ambient pressure. However, at high pressures of steam and hydrogen (31bar and H{sub 2}O:H{sub 2}=10:1) potassium promotion increased the sintering rate relative to that of the unpromoted catalyst. Sulfur also enhances the rate of sintering at high pressures, but the effect of sulfur is less than for potassium. (author)

Pressure-assisted sintering of high purity barium titanate

NARCIS (Netherlands)

van den Cruijsem, S.; Varst, van der P.G.T.; With, de G.; Bortzmeyer, D.; Boussuge, M.; Chartier, Th.; Hausonne, J.M.; Mocellin, A.; Rousset, A.; Thevenot, F.

1997-01-01

The dielectric behaviour of High Purity Barium titanate (HPB) ceramics is strongly dependent on the grain size and porosity. For applications, control of grain size and porosity is required. Pressure-assisted sintering techniques at relatively low temperatures meet these requirements. In this study,

Coarsening-densification transition temperature in sintering of uranium dioxide

International Nuclear Information System (INIS)

Balakrishna, Palanki; Narasimha Murty, B.; Chakraborthy, K.P.; Jayaraj, R.N.; Ganguly, C.

2001-01-01

The concept of coarsening-densification transition temperature (CDTT) has been proposed to explain the experimental observations of the study of sintering undoped uranium dioxide and niobia-doped uranium dioxide powder compacts in argon atmosphere in a laboratory tubular furnace. The general method for deducing CDTT for a given material under the prevailing conditions of sintering and the likely variables that influence the CDTT are described. Though the present work is specific in nature for uranium dioxide sintering in argon atmosphere, the concept of CDTT is fairly general and must be applicable to sintering of any material and has immense potential to offer advantages in designing and/or optimizing the profile of a sintering furnace, in the diagnosis of the fault in the process conditions of sintering, and so on. The problems of viewing the effect of heating rate only in terms of densification are brought out in the light of observing the undesirable phenomena of coring and bloating and causes were identified and remedial measures suggested

[Influence of compaction pressure and pre-sintering temperature on the machinability of zirconia ceramic].

Science.gov (United States)

Huang, Huil; Li, Jing; Zhang, Fuqiang; Sun, Jing; Gao, Lian

2011-10-01

In order to make certain the compaction pressure as well as pre-sintering temperature on the machinability of the zirconia ceramic. 3 mol nano-size 3 mol yttria partially stabilized zirconia (3Y-TZP) powder were compacted at different isostatic pressure and sintered at different temperature. The cylindrical surface was traversed using a hard metal tool. Surface and edge quality were checked visually using light stereo microscopy. Pre-sintering temperature had the obviously influence on the machinability of 3Y-TZP. The cutting surface was smooth, and the integrality of edge was better when the pre-sintering temperature was chosen between 800 degrees C to 900 degrees C. Compaction pressure showed only a weak influence on machinability of 3Y-TZP blanks, but the higher compaction pressure result in the poor surface quality. The best machinability of pre-sintered zirconia body was found for 800-900 degrees C pre-sintering temperature, and 200-300 MPa compaction pressure.

All-inkjet-printed flexible electronics fabrication on a polymer substrate by low-temperature high-resolution selective laser sintering of metal nanoparticles

International Nuclear Information System (INIS)

Ko, Seung H; Pan Heng; Grigoropoulos, Costas P; Luscombe, Christine K; Frechet, Jean M J; Poulikakos, Dimos

2007-01-01

All-printed electronics is the key technology to ultra-low-cost, large-area electronics. As a critical step in this direction, we demonstrate that laser sintering of inkjet-printed metal nanoparticles enables low-temperature metal deposition as well as high-resolution patterning to overcome the resolution limitation of the current inkjet direct writing processes. To demonstrate this process combined with the implementation of air-stable carboxylate-functionalized polythiophenes, high-resolution organic transistors were fabricated in ambient pressure and room temperature without utilizing any photolithographic steps or requiring a vacuum deposition process. Local thermal control of the laser sintering process could minimize the heat-affected zone and the thermal damage to the substrate and further enhance the resolution of the process. This local nanoparticle deposition and energy coupling enable an environmentally friendly and cost-effective process as well as a low-temperature manufacturing sequence to realize large-area, flexible electronics on polymer substrates

Effect of sintering temperature on magnetization and Mössbauer parameters of cobalt ferrite nanoparticles

Energy Technology Data Exchange (ETDEWEB)

Chandra, Grish, E-mail: grishphysics@gmail.com [Department of Physics, DSB Campus Kumaun University, Nainital 263002, Uttarakhand (India); Srivastava, R.C. [Department of Physics, GB Pant University of Agriculture and Technology, Pantnagar, Uttarakhand (India); Reddy, V.R. [UGC-DAE CSR, Khandwa Road, DAVV Campus, Indore 452017, Madhya Pradesh (India); Agrawal, H.M. [Department of Physics, GB Pant University of Agriculture and Technology, Pantnagar, Uttarakhand (India)

2017-04-01

Nanoparticles of cobalt ferrite of different particle size were prepared using sol-gel method. Powder X-ray diffraction (XRD), transmission electron microscopy (TEM), vibrating sample magnetometer (VSM) and Mössbauer spectroscopy techniques were employed for characterization of nanoparticles for structural and magnetic properties. The particle size and saturation magnetization increase with the increase of sintering temperature. The saturation magnetization increases from 53 to 85 emu/g as the sintering temperature increases from 300 to 900 °C. The remanence increases while the coercivity decreases slightly with the increase of sintering temperature. Mössbauer spectra show the ferrimagnetic nature of all the samples and the cation distribution strictly depends on the sintering temperature. The stoichiometry of the cobalt ferrite formed was estimated to be (Co{sup 2+}{sub x}Fe{sup 3+}{sub 1−x})[Co{sup 2+}{sub 1−x}Fe{sup 3+}{sub 1+x}]O{sub 4}, based on our Mössbauer analysis. The inverse spinel structure gradually transforms towards the normal spinel structure as the sintering temperature increases. - Highlights: • After 500 °C sintering the cobalt ferrite shows complete crystallization. • An inversion sintering temperature between 900 °C and 1200 °C is proposed where the Fe{sup +3} again starts migration from B site to A site. • Sintering temperature is one of the prime factors which effect the magnetization and cation distribution between two sites A and B.

Small-angle neutron scattering study of high-pressure sintered detonation nanodiamonds

Energy Technology Data Exchange (ETDEWEB)

Kidalov, S. V.; Shakhov, F. M., E-mail: fedor.shakhov@mail.ioffe.ru [Ioffe Physical-Technical Institute of the Russian Academy of Sciences (Russian Federation); Lebedev, V. T.; Orlova, D. N.; Grushko, Yu. S. [Russian Academy of Sciences, Konstantinov St. Petersburg Nuclear Physics Institute (Russian Federation)

2011-12-15

The structure of detonation diamonds sintered at a high pressure (7 GPa) and temperatures of 1200-1700 Degree-Sign C has been investigated by small-angle neutron scattering. It is shown that sintering leads to an increase in the particle size from 6 to 30 nm and established that this increase is due to the chainlike oriented attachment of particles. This study supplements the oriented-attachment model, which was suggested based on the X-ray diffraction spectra of detonation nanodiamonds (DNDs) sintered under the same conditions.

Stress-dislocation interaction mechanism in low-temperature thermo-compression sintering of Ag NPs

Science.gov (United States)

Wang, Fuliang; Tang, Zikai; He, Hu

2018-04-01

The sintering of metal nanoparticles (NPs) has been widely studied in the field of nanotechnology, and low-temperature sintering has become the industry standard. In this study, a molecular dynamics (MD) model was established to study the sintering behaviour of silver NPs during low-temperature thermo-compression. Primarily, we studied the sintering process, in which the ratio of neck radius to particle radius (x/r) changes. Under a uniaxial pressure, the maximum ratio in the temperature range 420-425 K was 1. According to the change of x/r, the process can be broken down into three stages: the neck-formation stage, neck-growth stage, and neck-stability stage. In addition, the relationship between potential energy, internal stress, and dislocation density during sintering is discussed. The results showed that cycling internal stress played an important role in sintering. Under the uniaxial pressure, the stress-dislocation interaction was found to be the major mechanism for thermo-compression sintering because the plastic deformation product dislocation intensified the diffusion of atoms. Also, the displacement vector, the mean square displacement, and the changing crystal structure during sintering were studied.

Stress-dislocation interaction mechanism in low-temperature thermo-compression sintering of Ag NPs

Directory of Open Access Journals (Sweden)

Fuliang Wang

2018-04-01

Full Text Available The sintering of metal nanoparticles (NPs has been widely studied in the field of nanotechnology, and low-temperature sintering has become the industry standard. In this study, a molecular dynamics (MD model was established to study the sintering behaviour of silver NPs during low-temperature thermo-compression. Primarily, we studied the sintering process, in which the ratio of neck radius to particle radius (x/r changes. Under a uniaxial pressure, the maximum ratio in the temperature range 420–425 K was 1. According to the change of x/r, the process can be broken down into three stages: the neck-formation stage, neck-growth stage, and neck-stability stage. In addition, the relationship between potential energy, internal stress, and dislocation density during sintering is discussed. The results showed that cycling internal stress played an important role in sintering. Under the uniaxial pressure, the stress-dislocation interaction was found to be the major mechanism for thermo-compression sintering because the plastic deformation product dislocation intensified the diffusion of atoms. Also, the displacement vector, the mean square displacement, and the changing crystal structure during sintering were studied.

The effects of high temperature and fiber diameter on the quasi static compressive behavior of metal fiber sintered sheets

Energy Technology Data Exchange (ETDEWEB)

Song, Weidong, E-mail: swdgh@bit.edu.cn [State Key Laboratory of Explosion Science and Technology, Beijing Institute of Technology, Beijing 100081 (China); Liu, Ge [State Key Laboratory of Explosion Science and Technology, Beijing Institute of Technology, Beijing 100081 (China); Wang, Jianzhong; Tang, Huiping [State Key Laboratory of Porous Metal Materials, Northwest Institute for Non-ferrous Metal Research, Xi’an 710016 (China)

2017-04-06

The compressive mechanical properties of the sintered sheets of continuous stainless steel fibers with different fiber diameters (8 µm, 12 µm, 28 µm) are investigated at temperatures from 298 K to 1073 K. The stress-strain curves of metal fiber sintered sheet (MFSS) are obtained by testing under uniaxial compression and 0.2% offset yield stress are determined. Inner micro-structures of the material are revealed by using scanning electron microscope (SEM) and microscopic computer tomography. The results indicates that fabrication technique and porosity are two principle factors affecting the yield strength of MFSS and the strength of MFSS is insensitive to the temperature below 873 K while softening occurs at temperature 1073 K. At relative high porosity (e.g. 77%), the material with small diameter fibers tends to have higher yield strength while at low porosity, MFSS's yield strength becomes high with the increase of the fiber diameter, which is probably attributed to the joint size, the surface appearance of fibers and prehardening generated during the manufacturing of MFSS. A simplified structure model taking joint size into consideration is established to explain the influence of the joint size on the yield strength of MFSS.

Improved microstructure and thermoelectric properties of iodine doped indium selenide as a function of sintering temperature

Science.gov (United States)

Dhama, Pallavi; Kumar, Aparabal; Banerji, P.

2018-04-01

In this paper, we explored the effect of sintering temperature on the microstructure, thermal and electrical properties of iodine doped indium selenide in the temperature range 300 - 700 K. Samples were prepared by a collaborative process of vacuum melting, ball milling and spark plasma sintering at 570 K, 630 K and 690 K. Single phase samples were obtained at higher sintering temperature as InSe is stable only at lower temperature. With increasing sintering temperature, densities of the samples were found to improve with larger grain size formation. Negative values of Seebeck coefficient were observed which indicates n-type carrier transport. Seebeck coefficient increases with sintering temperature and found to be the highest for the sample sintered at 690 K. Thermal conductivity found to be lower in the samples sintered at lower temperatures. The maximum thermoelectric figure of merit found to be ˜ 1 at 700 K due to the enhanced power factor as a result of improved microstructure.

The effect of various sintering temperature on used refractory towards its physical properties

Science.gov (United States)

Sudibyo; Wulandari, Y. R.; Amin, M.; Azhar

2018-01-01

The used magnesia refractory from the kiln of cement industry was successfully recycled to new refractory using Kaolin as an adhesive. In this work, the temperatures of sintering were varied from 1000°C to 1500°C. The result shows that the increment temperature effects in sintering process will enhance refractory physical properties such as bulk density, cold crushing strength or pressure strength and thermal conductivity. Meanwhile, the porosity was decreased as the increase of the sintering temperature.

Effect of the sintering temperature and time on phase assemblage and electrical conductivity of zirconia-scandia-ceria

International Nuclear Information System (INIS)

Grosso, R.L.; Muccillo, E.N.S.

2012-01-01

ZrO 2 -based solid electrolytes have been extensively studied over the last decades for application in solid oxide fuel cells (SOFCs). Zirconia containing scandia and ceria solid electrolyte is a potential candidate in SOFCs operating at intermediate temperatures (600 - 800 deg C). In this work, commercial ZrO 2 containing 10 mol% Sc 2 O 3 and 1 mol% CeO 2 was sintered by the conventional and two-step methods. Several sintering conditions were evaluated by varying the temperature as well as the residence time. High values of sintered density (> 98%) were obtained. A careful selection of the sintering conditions is necessary in order to obtain a single cubic phase, as revealed by X-ray diffraction results. The grain growth can be controlled in specimens sintered by the two-step method. The electrical conductivity show similar behavior for the grain component independent on the sintering method. (author)

Sintering and characterization of SrBi_2Ta_2O_9 obtained by high-pressure processing at low temperatures

International Nuclear Information System (INIS)

Souza, Ricson R.; Kirchner, Rejane K.; Jurado, Jose R.; Pereira, Altair S.; Sousa, Vânia C.

2016-01-01

High-pressure processing is a very attractive approach for the production of materials with new and/or improved properties. In this work, pressures in the order of 7.7 GPa and 2.5 GPa were induced in SrBi_2Ta_2O_9 samples at different temperatures placed in a specific reaction cell and generated different effects on phase formation. The microstructural evolution during high-pressure processing was investigated by scanning electron microscopy in association with energy dispersion spectroscopy and with the support of an X-ray diffraction analyzer. Frequency response analysis was used to obtain the dielectric curves by electrochemical impedance spectroscopy. A SrBi_2Ta_2O_9 single-phase sample, treated at 2.5 GPa and 900 °C, was used to evaluate the electrical properties, obtaining a dielectric response similar to SrBi_2Ta_2O_9 samples sintered by conventional processes at temperatures above 1000 °C. In addition, by this method, it was possible to obtain ceramics with uniform microstructure and a relative density of 93%. - Highlights: • The first production of SrBi_2Ta_2O_9 using the technique of high-pressure processing. • The ability to produce single-phase SrBi_2Ta_2O_9 treated at 2.5 GPa and 900 °C. • The electrical properties are compatible with SBT sintered at high temperatures.

Low density, variation in sintered density and high nitrogen in uranium dioxide

International Nuclear Information System (INIS)

Balakrishna, Palanki; Murty, B.N.; Anuradha, M.; Nageshwara Rao, P.; Jayaraj, R.N.; Ganguly, C.

2000-01-01

Low sintered density and density variation in sintered UO 2 were found to have been caused by non uniformity in the granule feed characteristics to the compacting press. The nitrogen impurity content of sintered UO 2 was found to be sintering furnace related and associated with low sintered density pellets. The problems of low density, variation in sintered density and high nitrogen could be solved by the replacement of the prevailing four punch precompaction by a single punch process; by the introduction of a vibro-sieve for the separation of fine particles from the press feed granules; by innovation in the powder feed shoe design for simultaneous and uniform dispensing of powder in all the die holes; by increasing the final compaction pressure and by modifying the gas flows and preheat temperature in the sintering furnace. (author)

Influence of sintering temperature on the characteristics of a-alumina filtration tubes

International Nuclear Information System (INIS)

Zarina Abdul Wahid; Rafindde Ramli; Andanastuti Muchtar; Abd Wahab Mohammad

2005-01-01

The emerging technology of ceramic membrane filters has created a lot of impact on the materials development and separation industries. Ceramic membrane filters have been used in many separation industry applications particularly in food, dairy, beverages, biotechnology, pharmaceutical and waste treatment industries. This is due to the fact that ceramics are inert and durable and can withstand high temperatures as well as extreme chemical conditions. They also have favourable mechanical properties and lower fouling rates. In this study, ceramic filtration tubes having dimensions of 10 mm outer diameter, 6 mm inner diameter and 880 mm long were prepared from a-alumina using the extrusion technique. The effects of sintering temperature on the pore size, microstructure and porosity of the alumina tube were investigated. The optimum sintering temperature was determined based on the performance of the tubes with regards to porosity, pore size and microstructure. The alumina tubes were sintered at six different temperatures i.e. 1250 degree C, 1300 degree C, 1350 degree C, 1400 degree C, 1450 degree C and 1500 degree C. The porous structures of the alumina tubes were studied using Scanning Electron Microscope (SEM) whereas a Mercury Porosimeter was used to determine the porosity and pore size distribution. (Author)

Effect of Sintering Temperature on the Properties of Aluminium-Aluminium Oxide Composite Materials

Directory of Open Access Journals (Sweden)

Dewan Muhammad Nuruzzaman

2016-12-01

Full Text Available In this study, aluminium-aluminium oxide (Al-Al2O3 metal matrix composites of different weight percentage reinforcements of aluminium oxide were processed at different sintering temperatures. In order to prepare these composite specimens, conventional powder metallurgy (PM method was used. Three types specimens of different compositions such as 95%Al+5%Al2O3, 90%Al+10%Al2O3 and 85%Al+15%Al2O3 were prepared under 20 Ton compaction load. Then, all the specimens were sintered in a furnace at two different temperatures 550oC and 580oC. In each sintering process, two different heating cycles were used. After the sintering process, it was observed that undistorted flat specimens were successfully prepared for all the compositions. The effects of sintering temperature and weight fraction of aluminium oxide particulates on the density, hardness and microstructure of Al-Al2O3 composites were observed. It was found that density and hardness of the composite specimens were significantly influenced by sintering temperature and percentage aluminium oxide reinforcement. Furthermore, optical microscopy revealed that almost uniform distribution of aluminium oxide reinforcement within the aluminium matrix was achieved.

Production of pure sintered alumina

International Nuclear Information System (INIS)

Rocha, J.C. da; Huebner, H.W.

1982-01-01

With the aim of optimizing the sintering parameters, the strength of a large number of alumina samples was determined which were produced under widely varying sintering conditions and with different amounts of MgO content. The strength as a function of sintering time or temperature was found to go through a maximum. With increasing time, this maximum is shifted to lower temperatures, and with decreasing temperature to longer times. Data pairs of sintering times and temperatures which yeld the strength maximum were determined. The value of the strength at the maximum remains unchanged. The strength is high (= 400 MN/m 2 , at a grain size of 3 um and a porosity of 2 per cent) and comparable to foreign aluminas produced for commercial purposes, or even higher. The increase in the sintering time from 1 h to 16 h permits a reduction of the sintering temperature from 1600 to 1450 0 C without losing strength. The practical importance of this fact for a production of sintered alumina on a large scale is emphasized. (Author) [pt

Effect of temperature on sintered austeno-ferritic stainless steel microstructure

Energy Technology Data Exchange (ETDEWEB)

Munez, C.J. [Departamento de Ciencia e Ingenieria de Materiales, Escuela Superior de Ciencias Experimentales y Tecnologia, Universidad Rey Juan Carlos, 28933 Mostoles, Madrid (Spain)], E-mail: claudio.munez@urjc.es; Utrilla, M.V.; Urena, A. [Departamento de Ciencia e Ingenieria de Materiales, Escuela Superior de Ciencias Experimentales y Tecnologia, Universidad Rey Juan Carlos, 28933 Mostoles, Madrid (Spain)

2008-09-08

The influence of temperature on microstructural changes of sintered austeno-ferritic steels has been investigated. PM stainless steels have been obtained by sintering mixtures of austenitic and ferritic stainless steel powders. Only temperature-induced phase transformation was observed in austenite, as a result of elements interdiffusion between both phases. Microstructural characterization was completed with atomic force microscopy (AFM) and micro- and nano-indentation test, it is revealed an increase in the hardness with respect to the solutionized materials.

Investigation on the effect of sintering temperature on kaolin hollow fibre membrane for dye filtration.

Science.gov (United States)

Mohtor, Nur Hamizah; Othman, Mohd Hafiz Dzarfan; Ismail, Ahmad Fauzi; Rahman, Mukhlis A; Jaafar, Juhana; Hashim, Nur Awanis

2017-07-01

Despite its extraordinary price, ceramic membrane can still be able to surpass polymeric membrane in the applications that require high temperature and pressure conditions, as well as harsh chemical environment. In order to alleviate the high cost of ceramic material that still becomes one of the major factors that contributes to the high production cost of ceramic membrane, various attempts have been made to use low cost ceramic materials as alternatives to well-known expensive ceramic materials such as alumina, silica, and zirconia in the fabrication of ceramic membrane. Thus, local Malaysian kaolin has been chosen as the ceramic material in this study for the preparation of kaolin hollow fibre membrane since it is inexpensive and naturally abundant in Malaysia. Due to the fact that the sintering process plays a prominent role in obtaining the desired morphology, properties, and performances of prepared ceramic membrane, the aim of this work was to study the effect of different sintering temperatures applied (ranging from 1200 to 1500 °C) in the preparation of kaolin hollow fibre membrane via dry/wet phase inversion-based spinning technique and sintering process. The morphology and properties of membrane were then characterised by SEM, AFM, FTIR, XRD, and three-point bending test, while the performances of membrane were investigated by conducting water permeation and Reactive Black 5 (RB5) dye rejection tests. From the experimental results obtained, the sintering temperature of 1400 °C could be selected as the optimum sintering temperature in preparing the kaolin hollow fibre membrane with the dense sponge-like structure of separation layer that resulted in the good mechanical strength of 70 MPa with the appreciable water permeation of 75 L/h m 2  bar and RB5 rejection of 68%.

Studies on the sintering of copper powder compacts

International Nuclear Information System (INIS)

Elmasry, M.A.A.; Abadir, M.F.; Mahdy, A.N.; Elkinawy, W.S.

1995-01-01

Solid state sintering behavior of cylindrical compacts, (1 cm diameter and 1 cm height), made of copper powder was studied within a range of compacting pressure of 75 up to 300 MPa, sintering temperature of 600 up to to 900 degree C, and sintering time of 5 up to 60 min in a reducing atmosphere composed of H2 and N 2 gases with a volumetric ratio 3:1. The green and the sintered densities were found to to increase with the compacting pressure. Higher sintering temperature, and time favour increased sintered density. probable mechanisms during the initial stage of sintering were disclosed. It was found that low pressures cause dilation of closed pores, and vice versa. At low pressures and temperatures the surface diffusion mechanism is favoured, While high temperatures favour lattice diffusion mechanism. at high pressures, the lattice diffusion mechanism is suppressed while surface diffusion predominates. Density and hence shrinkage were also found to increase with the increase of sintering time, While its rate increases with the increase of sintering temperature. the influence of sintering conditions on the hardness of the compacts was studied. An increase in hardness, When higher compacting pressures and higher sintering temperatures were adopted, has bee obtained. 11 figs

Microwave assisted sintering of gadolinium doped barium cerate electrolyte for intermediate temperature solid oxide fuel cells

Energy Technology Data Exchange (ETDEWEB)

Kumar, Arumugam Senthil, E-mail: senthu.ramp@gmail.com [Department of Physics, PSG College of Technology, Coimbatore, 641 004, Tamilnadu (India); Balaji, Ramamoorthy [Department of Physics, PSG College of Technology, Coimbatore, 641 004, Tamilnadu (India); Jayakumar, Srinivasalu [Department of Physics, PSG Institute of Technology and Applied Research, Coimbatore, 641 062, Tamilnadu (India); Pradeep, Chandran [Department of Physics, Indian Institute of Technology, Madras, 600 036, Tamilnadu (India)

2016-10-01

In Solid Oxide Fuel Cell (SOFC), electrolyte plays a vital role to increase the energy conversion efficiency. The main hurdle of such electrolyte in fuel cell is its higher operating temperature (1000 °C) which results in design limitation and higher fabrication cost. In order to reduce the operating temperature of SOFC, a suitable electrolyte has been prepared through co-precipitation method followed by microwave sintering of solid ceramic. The calcination temperature for the as-prepared powder was identified using Differential Scanning Calorimetry. The crystal structure of the sample was found to exhibit its orthorhombic perovskite structure. The particle size was determined using High-Resolution Transmission Electron Microscope with uniform in shape and size, match with XRD results and confirmed from structural analysis. Thus, the sample prepared via co-precipitation method and the solid ceramic sintered through microwave can be a promising electrolyte for fuel cells operated at intermediate temperature. - Highlights: • To synthesis the composite electrolyte by chemical method and sinter using microwave. • To reduce the operating temperature of electrolyte for high ionic conductivity in SOFC's. • To study the phase purity and to develop nanocomposite at reduced temperature.

Analysis and fabrication of tungsten CERMET materials for ultra-high temperature reactor applications via pulsed electric current sintering

Science.gov (United States)

Webb, Jonathan A.

The optimized development path for the fabrication of ultra-high temperature W-UO2 CERMET fuel elements were explored within this dissertation. A robust literature search was conducted, which concluded that a W-UO 2 fuel element must contain a fine tungsten microstructure and spherical UO2 kernels throughout the entire consolidation process. Combined Monte Carlo and Computational Fluid Dynamics (CFD) analysis were used to determine the effects of rhenium and gadolinia additions on the performance of W-UO 2 fuel elements at refractory temperatures and in dry and water submerged environments. The computational analysis also led to the design of quasi-optimized fuel elements that can meet thermal-hydraulic and neutronic requirements A rigorous set of experiments were conducted to determine if Pulsed Electric Current Sintering (PECS) can fabricate tungsten and W-Ce02 specimens to the required geometries, densities and microstructures required for high temperature fuel elements as well as determine the mechanisms involved within the PECS consolidation process. The CeO2 acts as a surrogate for UO 2 fuel kernels in these experiments. The experiments seemed to confirm that PECS consolidation takes place via diffusional mass transfer methods; however, the densification process is rapidly accelerated due to the effects of current densities within the consolidating specimen. Fortunately the grain growth proceeds at a traditional rate and the PECS process can yield near fully dense W and W-Ce02 specimens with a finer microstructure than other sintering techniques. PECS consolidation techniques were also shown to be capable of producing W-UO2 segments at near-prototypic geometries; however, great care must be taken to coat the fuel particles with tungsten prior to sintering. Also, great care must be taken to ensure that the particles remain spherical in geometry under the influence of a uniaxial stress as applied during PECS, which involves mixing different fuel kernel sizes in

Alternative sintering methods compared to conventional thermal sintering for inkjet printed silver nanoparticle ink

NARCIS (Netherlands)

Niittynen, J.; Abbel, R.; Mäntysalo, M.; Perelaer, J.; Schubert, U.S.; Lupo, D.

2014-01-01

In this contribution several alternative sintering methods are compared to traditional thermal sintering as high temperature and long process time of thermal sintering are increasing the costs of inkjet-printing and preventing the use of this technology in large scale manufacturing. Alternative

Effects of sintering time and temperature to the characteristics of FeCrAl powder compacts formed at elevated temperature

Science.gov (United States)

Rahman, M. M.; Rahman, H. Y.; Awang, M. A. A.; Sopyan, I.

2018-01-01

This paper presents the outcomes of an experimental investigation on the effect of sintering schedule, i.e., holding time and temperature to the final properties of FeCrAl powder compacts prepared through uniaxial die compaction process at above room temperature. The feedstock was prepared by mechanically mixing iron powder ASC 100.29 with chromium (22 wt%) and aluminium (11 wt%) for 30 min at room temperature. A cylindrical shape die was filled with the powder mass and heated for one hour for uniform heating of the die assembly together with the powder mass. Once the temperature reached to the setup temperature, i.e., 150°C, the powder mass was formed by applying an axial pressure of 425 MPa simultaneously from upward and downward directions. The as-pressed green compacts were then cooled to room temperature and subsequently sintered in argon gas fired furnace at a rate of 5°C/min for three different holding times, i.e., 30, 60, and 90 min at three different sintering temperatures, i.e., 800, 900, and 1000°C. The sintered samples were characterized for their density, electrical resistivity, bending strength, and microstructure. The results revealed that the sample sintered at 1000°C for 90 min achieved the better characteristics.

Research On Bi-Based High-Temperature Superconductors

Science.gov (United States)

Banks, Curtis; Doane, George B., III; Golben, John

1993-01-01

Brief report describes effects of melt sintering on Bi-based high-temperature superconductor system, as well as use of vibrating-sample magnetometer to determine hysteresis curves at 77 K for partially melt-sintered samples. Also discussed is production of high-temperature superconducting thin films by laser ablation: such films potentially useful in detection of signals of very low power.

Influence of Coke Ratio on the Sintering Behavior of High-Chromium Vanadium-Titanium Magnetite

Directory of Open Access Journals (Sweden)

Songtao Yang

2017-06-01

Full Text Available High-chromium vanadium and titanium magnetite (HCVTM sinter has poor properties. The coke ratio has an important effect on the behavior of HCVTM sintering as it affects the mineral phases in the high-chromium vanadium and titanium sinter (HCVTS via changing the sintering temperature and atmosphere. In this work, the sintering behavior of HCVTM mixed with varying coke ratios was investigated through sintering pot tests, X-ray diffraction (XRD, gas chromatographic analysis, and mineral phase analysis. The results show that, with the increase of the coke ratio from 4.0% to 6.0%, leading to the increase of the combustion ratio of the flue gas, the vertical sintering rate and sinter productivity decrease. Meanwhile, with the change of the coke ratio, the content of magnetite, silicate, and perovskite increase, while the hematite and calcium ferrite decrease. In addition, the tumble strength and reduction ability of HCVTS decrease, and its degradation strength increase. It was found that the appropriate coke ratio for the sintering process was 5.0 wt %.

Effects of Sintering Temperature on the Density And Porosity of ...

African Journals Online (AJOL)

Effects of sintering temperature on the density and porosity of sodium chloride preforms for alu- minium foam manufacturing have been investigated. Cold pressed salt preforms were sintered at 30, 760 and 790 and di erent times ranging between 6- 18 hours in a carbolite furnace at a heating rate of 5/minute. The Results of ...

Apparatus and method for direct measurement of coal ash sintering and fusion properties at elevated temperatures and pressures

Science.gov (United States)

Khan, M. Rashid

1990-01-01

A high-pressure microdilatometer is provided for measuring the sintering and fusion properties of various coal ashes under the influence of elevated pressures and temperatures in various atmospheres. Electrical resistivity measurements across a sample of coal ash provide a measurement of the onset of the sintering and fusion of the ash particulates while the contraction of the sample during sintering is measured with a linear variable displacement transducer for detecting the initiation of sintering. These measurements of sintering in coal ash at different pressures provide a mechanism by which deleterious problems due to the sintering and fusion of ash in various combustion systems can be minimized or obviated.

Fabrication of Tungsten-Rhenium Cladding materials via Spark Plasma Sintering for Ultra High Temperature Reactor Applications

Energy Technology Data Exchange (ETDEWEB)

Charit, Indrajit; Butt, Darryl; Frary, Megan; Carroll, Mark

2012-11-05

This research will develop an optimized, cost-effective method for producing high-purity tungsten-rhenium alloyed fuel clad forms that are crucial for the development of a very high-temperature nuclear reactor. The study will provide critical insight into the fundamental behavior (processing-microstructure- property correlations) of W-Re alloys made using this new fabrication process comprising high-energy ball milling (HEBM) and spark plasma sintering (SPS). A broader goal is to re-establish the U.S. lead in the research field of refractory alloys, such as W-Re systems, with potential applications in very high-temperature nuclear reactors. An essential long-term goal for nuclear power is to develop the capability of operating nuclear reactors at temperatures in excess of 1,000K. This capability has applications in space exploration and some special terrestrial uses where high temperatures are needed in certain chemical or reforming processes. Refractory alloys have been identified as being capable of withstanding temperatures in excess of 1,000K and are considered critical for the development of ultra hightemperature reactors. Tungsten alloys are known to possess extraordinary properties, such as excellent high-temperature capability, including the ability to resist leakage of fissile materials when used as a fuel clad. However, there are difficulties with the development of refractory alloys: 1) lack of basic experimental data on thermodynamics and mechanical and physical properties, and 2) challenges associated with processing these alloys.

Fabrication of lanthanum-doped thorium dioxide by high-energy ball milling and spark plasma sintering

Energy Technology Data Exchange (ETDEWEB)

Scott, Spencer M.; Yao, Tiankai [Department of Mechanical, Aerospace, and Nuclear Engineering, Rensselaer Polytechnic Institute, 110 8th Street, Troy, NY 12180 (United States); Lu, Fengyuan [Department of Mechanical & Industrial Engineering, Louisiana State University, Baton Rouge, LA 70803 (United States); Xin, Guoqing; Zhu, Weiguang [Department of Mechanical, Aerospace, and Nuclear Engineering, Rensselaer Polytechnic Institute, 110 8th Street, Troy, NY 12180 (United States); Lian, Jie, E-mail: lianj@rpi.edu [Department of Mechanical, Aerospace, and Nuclear Engineering, Rensselaer Polytechnic Institute, 110 8th Street, Troy, NY 12180 (United States)

2017-03-15

Abstract: High-energy ball milling was used to synthesize Th{sub 1-x}La{sub x}O{sub 2-0.5x} (x = 0.09, 0.23) solid solutions, as well as improve the sinterability of ThO{sub 2} powders. Dense La-doped ThO{sub 2} pellets with theoretical density above 94% were consolidated by spark plasma sintering at temperatures above 1400 °C for 20 min, and the densification behavior and the non-equilibrium effects on phase and structure were investigated. A lattice contraction of the SPS-densified pellets occurred with increasing ball milling duration, and a secondary phase with increased La-content was observed in La-doped pellets. A dependence on the La-content and sintering duration for the onset of localized phase segregation has been proposed. The effects of high-energy ball milling, La-content, and phase formation on the thermal diffusivity were also studied for La-doped ThO{sub 2} pellets by laser flash measurement. Increasing La-content and high energy ball milling time decreases thermal diffusivity; while the sintering peak temperature and holding time beyond 1600 °C dramatically altered the temperature dependence of the thermal diffusivity beyond 600 °C. - Highlights: • Lanthanum incorporation into ThO{sub 2} by high energy ball milling and rapid consolidation by spark plasma sintering. • Elucidation of phase behavior of the La-doped ThO{sub 2} and the contributions of La incorporation and SPS sintering conditions. • Investigation of the effects of La incorporation and high energy ball milling on the thermal behavior of La-doped ThO{sub 2}.

Effect of sintering temperature on microstructure and performance of LSM-YSZ composite cathodes

DEFF Research Database (Denmark)

Juhl Jørgensen, M.; Primdahl, S.; Bagger, C.

2001-01-01

the sintering temperature to 1050 degreesC the increase in the polarisation resistance was counterbalanced by a decrease in the series resistance, The optimum sintering temperature with respect to the initial performance is assumed to be where good physical and electrical contact between LSM and YSZ is obtained...

Effect of low temperature in-situ sintering on the impedance and the performance of intermediate temperature solid oxide fuel cell cathodes

DEFF Research Database (Denmark)

Nielsen, Jimmi; Hjalmarsson, Per; Hansen, Martin Hangaard

2014-01-01

The effect of in-situ sintering temperature and time on the electronic conductivity, impedance and performance of IT-SOFC cathodes were studied. The studied cathodes were for comparison (La0.6Sr0.4)0.99CoO3 (LSC), (La0.6Sr0.4)0.99CoO3:Ce0.9Gd0.1O1.95 (LSC:CGO), La0.58Sr0.4Co0.2Fe0.8O3 (LSCF) and La......0.58Sr0.4Co0.2Fe0.8O3:Ce0.9Gd0.1O1.95 (LSCF:CGO). The LSCF-based cathodes showed poor sintering capabilities compared to the LSC-based cathodes in the studied temperature range of 650–950 °C. The poor necking between individual LSCF grains lower the electronic conductivity. Furthermore, poor cathode....../electrolyte adhesion was seen as an additional high frequency impedance arc, which gradually disappeared as the LSCF cathodes were sintered at increasing temperature. Effects on the impedance shape from poor cathode grain connectivity was shown through impedance simulations to result in a possible increase in the high...

Effect of sintering temperature on the densification of B4C pellets

International Nuclear Information System (INIS)

Gomide, R.G.; Durazzo, M.; Riella, H.G.

1990-01-01

Boron is largely used in several types of nuclear reactors control and safety systems. In the majority of these applications sintered boron carbide pellets are used. Near stoichiometric B 4 C hardly densifies during pressureless sintering. As a starting point of an overall program to produce > 70% TD B 4 C pellets pressing parameters have been studied for further study of the influence of sintering temperature in the densification of this ceramic material. Dilatometric analyses show that sintering starts at 1760 0 C for the F 1200 ESK - type boron carbide powders. Moreover, the sintering experiments show that up to 92% TD pellets can be obtained. (author) [pt

Temperature Field Simulation of Powder Sintering Process with ANSYS

Science.gov (United States)

He, Hongxiu; Wang, Jun; Li, Shuting; Chen, Zhilong; Sun, Jinfeng; You, Ying

2018-03-01

Aiming at the “spheroidization phenomenon” in the laser sintering of metal powder and other quality problems of the forming parts due to the thermal effect, the finite element model of the three-dimensional transient metal powder was established by using the atomized iron powder as the research object. The simulation of the mobile heat source was realized by means of parametric design. The distribution of the temperature field during the sintering process under different laser power and different spot sizes was simulated by ANSYS software under the condition of fully considering the influence of heat conduction, thermal convection, thermal radiation and thermophysical parameters. The influence of these factors on the actual sintering process was also analyzed, which provides an effective way for forming quality control.

Effect Of Compaction Pressure And Sintering Temperature On The Liquid Phase Sintering Behavior Of Al-Cu-Zn Alloy

Directory of Open Access Journals (Sweden)

Lee S.H.

2015-06-01

Full Text Available The liquid phase sintering characteristics of Al-Cu-Zn alloy were investigated with respect to various powder metallurgy processing conditions. Powders of each alloying elements were blended to form Al-6Cu-5Zn composition and compacted with pressures of 200, 400, and 600 MPa. The sintering process was performed at various temperatures of 410, 560, and 615°C in N2 gas atmosphere. Density and micro-Vickers hardness measurements were conducted at different processing stages, and transverse rupture strength of sintered materials was examined for each condition, respectively. The microstructure was characterized using optical microscope and scanning electron microscopy. The effect of Zn addition on the liquid phase sintering behavior during P/M process of the Al-Cu-Zn alloy was also discussed in detail.

Room-temperature saturated ferroelectric polarization in BiFeO3 ceramics synthesized by rapid liquid phase sintering

International Nuclear Information System (INIS)

Wang, Y.P.; Zhou, L.; Zhang, M.F.; Chen, X.Y.; Liu, J.-M.; Liu, Z.G.

2004-01-01

Single-phased ferroelectromagnet BiFeO 3 ceramics with high resistivity were synthesized by a rapid liquid phase sintering technique. Saturated ferroelectric hysteresis loops were observed at room temperature in the ceramics sintered at 880 deg. C for 450 s. The spontaneous polarization, remnant polarization, and the coercive field are 8.9 μC/cm 2 , 4.0 μC/cm 2 , and 39 kV/cm, respectively, under an applied field of 100 kV/cm. It is proposed that the formation of Fe 2+ and an oxygen deficiency leading to the higher leakage can be greatly suppressed by the very high heating rate, short sintering period, and liquid phase sintering technique. The latter was also found effective in increasing the density of the ceramics. The sintering technique developed in this work is expected to be useful in synthesizing other ceramics from multivalent or volatile starting materials

Lower sintering temperature of nanostructured dense ceramics compacted from dry nanopowders using powerful ultrasonic action

Science.gov (United States)

Khasanov, O.; Reichel, U.; Dvilis, E.; Khasanov, A.

2011-10-01

Nanostructured high dense zirconia ceramics have been sintered from dry nanopowders compacted by uniaxial pressing with simultaneous powerful ultrasonic action (PUA). Powerful ultrasound with frequency of 21 kHz was supplied from ultrasonic generator to the mold, which was the ultrasonic wave-guide. Previously the mold was filled by non-agglomerated zirconia nanopowder having average particle size of 40 nm. Any binders or plasticizers were excluded at nanopowder processing. Compaction pressure was 240 MPa, power of ultrasonic generator at PUA was 1 kW and 3 kW. The fully dense zirconia ceramics has been sintered at 1345°C and high-dense ceramics with a density of 99.1%, the most grains of which had the sizes Dgr <= 200 nm, has been sintered at low sintering temperature (1325°C). Applied approach prevents essential grain growth owing to uniform packing of nanoparticles under vibrating PU-action at pressing, which provides the friction forces control during dry nanopowder compaction without contaminating binders or plasticizers.

Fracture Toughness and Micro-Strain of Y-TZP Nanoceramics at Different Sintering Temperature

Directory of Open Access Journals (Sweden)

Rabiha S. Yaseen

2017-11-01

Full Text Available The objective of this research is to study the effect of sintering temperature on the mechanical properties and micro-strain of yttria tetragonal zirconia polycrystalls (Y-TZP nanostructure.   Where green disk formed by uniaxially press, sintered at (1500 – 1550 – 1600⁰C in air for 2hr then polished to mirror shape for fracture toughness and micro-hardness measurement by Vickers indenter at (60 kg to 100gm loads. Atomic force microscopy (AFM technique was use to measure the change in grain size and shape of the samples, X-ray diffraction (XRD evaluated to identify the phases and to measure the micro-strain of the samples.          The Results show that increasing sintering temperature will increase the grain size with increasing the average of micro-strain. Tetragonal  phase is the prevailing phase with small amount of cubic phase and the amount of monoclinic phase was under detection limite after sintering but there is increas in lattice dimension according to micro-strain calculation and grinding process produce micro-strain. With increasing the sintering temperature micro-hardness and fracture toughness will increas.

Flash light sintered copper precursor/nanoparticle pattern with high electrical conductivity and low porosity for printed electronics

International Nuclear Information System (INIS)

Chung, Wan-Ho; Hwang, Hyun-Jun; Kim, Hak-Sung

2015-01-01

In this work, the hybrid copper inks with precursor and nanoparticles were fabricated and sintered via flash light irradiation to achieve highly conductive electrode pattern with low porosity. The hybrid copper ink was made of copper nanoparticles and various copper precursors (e.g., copper(II) chloride, copper(II) nitrate trihydrate, copper(II) sulfate pentahydrate and copper(II) trifluoroacetylacetonate). The printed hybrid copper inks were sintered at room temperature and under ambient conditions using an in-house flash light sintering system. The effects of copper precursor weight fraction and the flash light irradiation conditions (light energy and pulse duration) were investigated. Surfaces of the sintered hybrid copper patterns were analyzed using a scanning electron microscope. Also, spectroscopic characterization techniques such as Fourier transform infrared spectroscopy and X-ray diffraction were used to investigate the crystal phases of the flash light sintered copper precursors. High conductivity hybrid copper patterns (27.3 μΩ cm), which is comparable to the resistivity of bulk copper (1.68 μΩ cm) were obtained through flash light sintering at room temperature and under ambient conditions. - Highlights: • The hybrid copper inks with precursor and nanoparticles were fabricated. • The hybrid copper ink was sintered via flash light irradiation. • The resistivity of sintered hybrid copper ink was 27.3 μΩ cm. • Highly conductive copper film with low porosity could be achieved

Flash light sintered copper precursor/nanoparticle pattern with high electrical conductivity and low porosity for printed electronics

Energy Technology Data Exchange (ETDEWEB)

Chung, Wan-Ho; Hwang, Hyun-Jun [Department of Mechanical Convergence Engineering, Hanyang University, 17 Haendang-Dong, Seongdong-Gu, Seoul 133-791 (Korea, Republic of); Kim, Hak-Sung, E-mail: kima@hanyang.ac.kr [Department of Mechanical Convergence Engineering, Hanyang University, 17 Haendang-Dong, Seongdong-Gu, Seoul 133-791 (Korea, Republic of); Institute of Nano Science and Technology, Hanyang University, Seoul 133-791 (Korea, Republic of)

2015-04-01

In this work, the hybrid copper inks with precursor and nanoparticles were fabricated and sintered via flash light irradiation to achieve highly conductive electrode pattern with low porosity. The hybrid copper ink was made of copper nanoparticles and various copper precursors (e.g., copper(II) chloride, copper(II) nitrate trihydrate, copper(II) sulfate pentahydrate and copper(II) trifluoroacetylacetonate). The printed hybrid copper inks were sintered at room temperature and under ambient conditions using an in-house flash light sintering system. The effects of copper precursor weight fraction and the flash light irradiation conditions (light energy and pulse duration) were investigated. Surfaces of the sintered hybrid copper patterns were analyzed using a scanning electron microscope. Also, spectroscopic characterization techniques such as Fourier transform infrared spectroscopy and X-ray diffraction were used to investigate the crystal phases of the flash light sintered copper precursors. High conductivity hybrid copper patterns (27.3 μΩ cm), which is comparable to the resistivity of bulk copper (1.68 μΩ cm) were obtained through flash light sintering at room temperature and under ambient conditions. - Highlights: • The hybrid copper inks with precursor and nanoparticles were fabricated. • The hybrid copper ink was sintered via flash light irradiation. • The resistivity of sintered hybrid copper ink was 27.3 μΩ cm. • Highly conductive copper film with low porosity could be achieved.

Uniform thin film electrode made of low-temperature-sinterable silver nanoparticles: optimized extent of ligand exchange from oleylamine to acrylic acid

Energy Technology Data Exchange (ETDEWEB)

Lee, Yung Jong; Kim, Na Rae; Lee, Changsoo; Lee, Hyuck Mo, E-mail: hmlee@kaist.ac.kr [Department of Materials Science and Engineering (Korea, Republic of)

2017-02-15

Lowering the sintering temperature of nanoparticles in the electrode deposition process holds both academic and industrial interest because of the potential applications of such electrodes in polymer devices and flexible electronics. In addition, achieving uniform electrode formation after ligand exchange is equally important as lowering the sintering temperature. Here, we report a simple chemical treatment by the addition of ligand-exchanging interfaces to lower the sintering temperature; we also determine the optimum extent of ligand exchange for crack-free electrode formation. First, we investigated the structural change of Ag thin films with respect to the concentration of acrylic acid (AA) solutions. Second, we used thermal analysis to evaluate the effects of changes in the sintering temperature. We observed that the resulting conductivity of the Ag patterns was only one order of magnitude lower than that of bulk Ag when the patterns were sintered at 150 °C. The simple chemical treatment developed in this work for solution-processed Ag electrode formation can be adopted for flexible electronics, which would eliminate the need for vacuum and high-temperature processes.

Solidification of high level liquid waste (HLLW) into ceramics by sintering process

International Nuclear Information System (INIS)

Masuda, Sumio; Oguino, Naohiko; Tsunoda, Naomi; O-oka, Kazuo; Ohta, Takao.

1979-01-01

One of the alternatives to vitrified solid which is acceptable and well characterized for storing radioactive HLLW with desirable long-term stability is ceramics. On the other hand, the solidification process of highly radioactive wastes should be simple and suitable for continuous production. On the above described basis, the authors have made preliminary study on the production of sintered ceramics by the addition of several oxides to HLLW. The simulated waste and additive oxides were pressed in a mold to make the preforms of 50 mm diameter and 10 to 15 mm thick. The preforms were then normally sintered at temperature from 1000 to 1400 deg C for 2 to 4 hours. The characterization of the sintered solids revealed the following facts. (1) X-ray diffraction analysis showed that the expected crystals were formed by normal-sintering as well as by hot-pressing. (2) The bulk density of the ceramics by normal-sintering was around 90 to 95% of the assumed theoretical values. (3) The leach-rate of the solids was affected by the bulk density. (4) Other properties of the solids, such as thermal expansion or thermal conductivity, are dominantly determined by those of main crystals in the solids. Sintering process is generally simple and productive as far as normal sintering is concerned. However, hot-pressing is an intermittent and time consuming process. From this fact, the authors intended to adopt the normal sintering process for the ceramic solidification of high level liquid wastes. (Wakatsuki, Y.)

Comparison of Reactive and Non-Reactive Spark Plasma Sintering Routes for the Fabrication of Monolithic and Composite Ultra High Temperature Ceramics (UHTC Materials

Directory of Open Access Journals (Sweden)

Roberto Orrù

2013-04-01

Full Text Available A wider utilization of ultra high temperature ceramics (UHTC materials strongly depends on the availability of efficient techniques for their fabrication as dense bodies. Based on recent results reported in the literature, it is possible to state that Spark Plasma Sintering (SPS technology offers a useful contribution in this direction. Along these lines, the use of two different SPS-based processing routes for the preparation of massive UHTCs is examined in this work. One method, the so-called reactive SPS (R-SPS, consists of the synthesis and densification of the material in a single step. Alternatively, the ceramic powders are first synthesized by Self-propagating High-temperature Synthesis (SHS and then sintered by SPS. The obtained results evidenced that R-SPS method is preferable for the preparation of dense monolithic products, while the sintering of SHS powders requires relatively milder conditions when considering binary composites. The different kinetic mechanisms involved during R-SPS of the monolithic and composite systems, i.e., combustion-like or gradual solid-diffusion, respectively, provides a possible explanation. An important role is also played by the SHS process, particularly for the preparation of composite powders, since stronger interfaces are established between the ceramic constituents formed in situ, thus favoring diffusion processes during the subsequent SPS step.

Bismuth Titanate Fabricated by Spray-on Deposition and Microwave Sintering For High-Temperature Ultrasonic Transducers.

Science.gov (United States)

Searfass, Clifford T; Pheil, C; Sinding, K; Tittmann, B R; Baba, A; Agrawal, D K

2016-01-01

Thick films of ferroelectric bismuth titanate (Bi4Ti3O12) have been fabricated by spray-on deposition in conjunction with microwave sintering for use as high-temperature ultrasonic transducers. The elastic modulus, density, permittivity, and conductivity of the films were characterized. Electro-mechanical properties of the films were estimated with a commercial d33 meter which gave 16 pC/N. This value is higher than typically reported for bulk bismuth titanate; however, these films withstand higher field strengths during poling which is correlated with higher d33 values. Films were capable of operating at 650 °C for roughly 5 min before depoling and can operate at 600 °C for at least 7 days.

Novel low-temperature sintering ceramic substrate based on indialite/cordierite glass ceramics

Science.gov (United States)

Varghese, Jobin; Vahera, Timo; Ohsato, Hitoshi; Iwata, Makoto; Jantunen, Heli

2017-10-01

In this paper, a novel low-temperature sintering substrate for low temperature co-fired ceramic applications based on indialite/cordierite glass ceramics with Bi2O3 as a sintering aid showing low permittivity (εr) and ultralow dielectric loss (tan δ) is described. The fine powder of indialite was prepared by the crystallization of cordierite glass at 1000 °C/1 h. The optimized sintering temperature was 900 °C with 10 wt % Bi2O3 addition. The relative density achieved was 97%, and εr and tan δ were 6.10 and 0.0001 at 1 MHz, respectively. The composition also showed a moderately low temperature coefficient of relative permittivity of 118 ppm/°C at 1 MHz. The obtained linear coefficient of thermal expansion was 3.5 ppm/°C in the measured temperature range of 100 to 600 °C. The decreasing trend in dielectric loss, the low relative permittivity at 1 MHz, and the low thermal expansion of the newly developed composition make it an ideal choice for radio frequency applications.

High temperature resistant cermet and ceramic compositions

Science.gov (United States)

Phillips, W. M. (Inventor)

1978-01-01

Cermet compositions having high temperature oxidation resistance, high hardness and high abrasion and wear resistance, and particularly adapted for production of high temperature resistant cermet insulator bodies are presented. The compositions are comprised of a sintered body of particles of a high temperature resistant metal or metal alloy, preferably molybdenum or tungsten particles, dispersed in and bonded to a solid solution formed of aluminum oxide and silicon nitride, and particularly a ternary solid solution formed of a mixture of aluminum oxide, silicon nitride and aluminum nitride. Also disclosed are novel ceramic compositions comprising a sintered solid solution of aluminum oxide, silicon nitride and aluminum nitride.

Improvement of the electrochromic response of a low-temperature sintered dye-modified porous electrode using low-resistivity indium tin oxide nanoparticles

International Nuclear Information System (INIS)

Watanabe, Yuichi; Suemori, Kouji; Hoshino, Satoshi

2016-01-01

An indium tin oxide (ITO) nanoparticle-based porous electrode sintered at low temperatures was investigated as a transparent electrode for electrochromic displays (ECDs). The electrochromic (EC) response of the dye-modified ITO porous electrode sintered at 150 °C, which exhibited a generally low resistivity, was markedly superior to that of a conventional dye-modified TiO 2 porous electrode sintered at the same temperature. Moreover, the EC characteristics of the dye-modified ITO porous electrode sintered at 150 °C were better than those of the high-temperature (450 °C) sintered conventional dye-modified TiO 2 porous electrode. These improvements in the EC characteristics of the dye-modified ITO porous electrode are attributed to its lower resistivity than that of the TiO 2 porous electrodes. In addition to its sufficiently low resistivity attained under the sintering conditions required for flexible ECD applications, the ITO porous film had superior visible-light transparency and dye adsorption capabilities. We conclude that the process temperature, resistivity, optical transmittance, and dye adsorption capability of the ITO porous electrode make it a promising transparent porous electrode for flexible ECD applications.

Superhard MgB sub 2 bulk material prepared by high-pressure sintering

CERN Document Server

Ma, H A; Chen, L X; Zhu, P W; Ren, G Z; Guo, W L; Fu, X Q; Zou Guang Tian; Ren, Z A; Che, G C; Zhao, Z X

2002-01-01

Superhard MgB sub 2 bulk material with a golden metallic shine was synthesized by high-pressure sintering for 8 h at 5.5 GPa and different temperatures. Appropriate pressure and temperature conditions for synthesizing polycrystalline MgB sub 2 with high hardness were investigated. The samples were characterized by means of atomic force microscopy and x-ray diffraction. The Vickers hardness, bulk density, and electrical resistivity were measured at room temperature.

Solid-state sintering of tungsten heavy alloys

International Nuclear Information System (INIS)

Gurwell, W.E.

1994-10-01

Solid-state sintering is a technologically important step in the fabrication of tungsten heavy alloys. This work addresses practical variables affecting the sinterability: powder particle size, powder mixing, and sintering temperature and time. Compositions containing 1 to 10 micrometer (μM) tungsten (W) powders can be fully densified at temperatures near the matrix solidus. Blending with an intensifier bar provided good dispersion of elemental powders and good as-sintered mechanical properties under adequate sintering conditions. Additional ball milling increases powder bulk density which primarily benefits mold and die filling. Although fine, 1 μm W powder blends have high sinterability, higher as-sintered ductilities are reached in shorter sintering times with coarser, 5 μm W powder blends; 10μm W powder blends promise the highest as-sintered ductilities due to their coarse microstructural W

Highly textured KNN-based piezoelectric ceramics by conventional sintering

International Nuclear Information System (INIS)

Zapata, Angelica Maria Mazuera; Silva Junior, Paulo Sergio da; Zambrano, Michel Venet

2016-01-01

Full text: Texturing in ferroelectric ceramics has played an important role in the enhancement of their piezoelectric properties. Common methods for ceramic texturing are hot pressing and template grain ground; nevertheless, the needed facilities to apply hot pressing and the processing of single crystal make the texture of ceramics expensive and very difficult. In this study, a novel method was investigated to obtain highly textured lead-free ceramics. A (K 0.5 Na 0.5 ) 0.97 Li 0. 0 3 Nb 0.8 Ta 0. 2 matrix (KNLNT), with CuO excess was sintered between 1070 and 1110 °C following a solid state reaction procedure. The CuO excess promotes liquid phase formation and a partial melting of the material. XRD patterns showed the intensity of (100) family peaks became much stronger with the increasing of sintering temperature and CuO. In addition, Lotgering factor was calculated and exhibited a texture degree between 40 % and 70 % for sintered samples having 13 and 16 wt. % CuO, respectively. These, highly textured ceramics, with adequate cut, can be used as substitutes single crystals for texturing of KNN-based lead-free ceramics. (author)

Nanoporous gold synthesized by plasma-assisted inert gas condensation: room temperature sintering, nanoscale mechanical properties and stability against high energy electron irradiation

Science.gov (United States)

Weyrauch, S.; Wagner, C.; Suckfuell, C.; Lotnyk, A.; Knolle, W.; Gerlach, J. W.; Mayr, S. G.

2018-02-01

With a plasma assisted gas condensation system it is possible to achieve high-purity nanoporous Au (np-Au) structures with minimal contaminations and impurities. The structures consist of single Au-nanoparticles, which partially sintered together due to their high surface to volume ratio. Through electron microscopy investigations a porosity  >50% with ligament sizes between 20-30 nm was revealed. The elastic modulus of the np-Au was determined via peak force quantitative nanomechanical mapping and resulted in values of 7.5  ±  1.5 GPa. The presented structures partially sintered at room temperature, but proved to be stable to electron irradiation with energies of 7 MeV up to doses of 100 MGy. The electron irradiation stability opens the venue for electron assisted functionalization with biomolecules.

Effect of various sintering temperature on resistivity behaviour and magnetoresistance of La{sub 0.67}Ba{sub 0.33}MnO{sub 3}

Energy Technology Data Exchange (ETDEWEB)

Pratama, R.; Kurniawan, B., E-mail: bkuru07@gmail.com; Manaf, A.; Ramadhan, M. R. [Department of Physics, FMIPA, Universitas Indonesia, Kampus UI Depok (Indonesia); Nanto, D. [Department of Physics Education, Syarif Hidayatullah State Islamic University, Jakarta 15412 (Indonesia); Saptari, S. A. [Faculty of Science and Technology, Syarif Hidayatullah State Islamic University, Jakarta 15412 (Indonesia); Imaduddin, A. [Research Center of Metallurgy and Material, Indonesian Institute of Science,s Gd 470 Kawasan Puspitek, Serpong, Tangerang Selatan 15314 (Indonesia)

2016-04-19

A detail work was conducted in order to investigate effect of various sintering temperature on resistivity behavior and its relation with the magneto-resistance effect of La{sub 0.67}Ba{sub 0.33}MnO{sub 3} (LBMO). The LBMO samples were synthesized using solid state reaction. Characterization using X-ray diffraction shows that all LBMO samples have a single phase for each variation. Variation of sintering temperature on the LBMO samples affects its lattice parameters. The resistivity measurement in an absence and under applied magnetic field resulted in a highly significant different values. In one of the sintering temperature variation of LBMO, an increasing resistivity had shown at a low temperature and had reached its maximum value at a specific temperature, and then the resistivity decreases to the lowest value near the room temperature. Similar result observed at higher varieties of sintering temperature but with significant lower maximum resistivity.

Identification of paramagnetic nitrogen centers (P1) in diamond crystallites synthesized via the sintering of detonation nanodiamonds at high pressure and temperature

Science.gov (United States)

Osipov, V. Yu.; Shakhov, F. M.; Efimov, N. N.; Minin, V. V.; Kidalov, S. V.; Vul', A. Ya.

2017-06-01

Diamond single crystals synthesized from powder detonation nanodiamonds (DNDs) by means of treatment at high pressures ( P 7 GPa) and temperatures ( T > 1300°C) have been studied by electron paramagnetic resonance (EPR). A key feature of treatment (high-pressure high-temperature (HPHT) sintering) is the use of low molecular weight alcohols in the process. The appearance of a hyperfine EPR signal structure due to "paramagnetic nitrogen" (P1 centers) is explained by the growth of submicron and micron diamond single crystals from DND nanocrystals by the oriented attachment and coalescence mechanism. Such growth and coarsening of crystals appreciably decreases the concentration of paramagnetic centers, the presence of which hinders the detection of a hyperfine structure in the EPR signal from P1 centers, in the near-surface areas of coalesced and grown together DND particles. It has been shown that the concentration of paramagnetic defects of all types decreases to 3.1 × 1018 g-1 ( 60 ppm) during HPHT treatment at T = 1650°C. This causes the successful identification of P1 centers, whose fraction is no less than 40% of the total amount of paramagnetic centers in microcrystals synthesized by HPHT sintering.

Sintering of ultra high molecular weight polyethylene

Indian Academy of Sciences (India)

Abstract. Ultra high molecular weight polyethylene (UHMWPE) is a high performance polymer having low coefficient of friction, good abrasion resistance, good chemical ... In this study, we report our results on compaction and sintering behaviour of two grades of UHMWPE with reference to the powder morphology, sintering ...

Significantly enhanced piezoelectricity in low-temperature sintered Aurivillius-type ceramics with ultrahigh Curie temperature of 800 °C

International Nuclear Information System (INIS)

Cai, Kai; Huang, Chengcheng; Guo, Dong

2017-01-01

We report an Aurivillius-type piezoelectric ceramic (Ca 1−2x (LiCe) x Bi 4 Ti 3.99 Zn 0.01 O 15 ) that has an ultrahigh Curie temperature (T c ) around 800 °C and a significantly enhanced piezoelectric coefficient (d 33 ), comparable to that of textured ceramics fabricated using the complicated templating method. Surprisingly, the highest d 33 of 26 pC/N was achieved at an unexpectedly low sintering temperature (T s ) of only 920 °C (∼200 °C lower than usual) despite the non-ideal density. Study of different synthesized samples indicates that a relatively low T s is crucial for suppressing Bi evaporation and abnormal grain growth, which are indispensable for high resistivity and effective poling due to decreased carrier density and restricted anisotropic conduction. Because the layered structure is sensitive to lattice defects, controlled Bi loss is considered to be crucial for maintaining structural order and spontaneous polarization. This low-T s system is very promising for practical applications due to its high piezoelectricity, low cost and high reproducibility. Contrary to our usual understanding, the results reveal that a delicate balance of density, Bi loss and grain morphology achieved by adjusting the sintering temperature is crucial for the enhancing performance in Aurivillius-type high- T c ceramics. (paper)

Sintering of uranium oxide of high specific surface area

International Nuclear Information System (INIS)

Bel, Alain; Francois, Bernard; Delmas, Roger; Caillat, Roger

1959-01-01

The extent to which a uranium oxide powder deriving from ammonium uranate or uranium peroxide lends itself to the sintering process depends largely on its specific surface area. When this is greater than 5 m 2 / g there is an optimum temperature for sintering in hydrogen. This temperature becomes less as the specific area of the powder is greater. Reprint of a paper published in Comptes rendus des seances de l'Academie des Sciences, t. 249, p. 1045-1047, sitting of 21 September 1959 [fr

LOW TEMPERATURE SINTERING OF ALUMINA BIOCERAMIC UNDER NORMAL PRESSURE

Institute of Scientific and Technical Information of China (English)

无

2000-01-01

Superfine alumina powder with high purity (mean particle size is less than 0. 35μm) were used as main starting material for sintering alumina ceramic. A multiple additive MgO-ZrO2 (Y2O3) was homogeneously added into the batch by the chemical coprecipitation method. Sintering of alumina bioceramic at low tempera ture (＜1600C) was achieved resulting in a dense and high strength alumina ceramic with the bending strength up to 382 MPa and an improved fracture toughness. Mechanism that the multiple additives promote the sintering of alumina ceramic is discussed on the base of XRD and SEM analysis.

Coupling in-situ X-ray micro- and nano-tomography and discrete element method for investigating high temperature sintering of metal and ceramic powders

Directory of Open Access Journals (Sweden)

Yan Zilin

2017-01-01

Full Text Available The behaviour of various powder systems during high temperature sintering has been investigated by coupling X-ray microtomography and discrete element method (DEM. Both methods are particularly relevant to analyse particle interactions and porosity changes occurring during sintering. Two examples are presented. The first one deals with a copper powder including artificially created pores which sintering has been observed in situ at the European synchrotron and simulated by DEM. 3D images with a resolution of 1.5 μm have been taken at various times of the sintering cycle. The comparison of the real displacement of particle centers with the displacement derived from the mean field assumption demonstrates significant particle rearrangement in some regions of the sample. Although DEM simulation showed less rearrangement, it has been able to accurately predict the densification kinetics. The second example concerns multilayer ceramic capacitors (MLCCs composed of hundreds of alternated metal electrode and ceramic dielectric layers. The observation of Ni-based MLCCs by synchrotron nanotomography at Argon National Laboratory with a spatial resolution between 10 and 50 nm allowed understanding the origin of heterogeneities formed in Ni layers during sintering. DEM simulations confirmed this analysis and provided clues for reducing these defects.

SINTERING EFFECTS ON THE DENSIFICATION OF NANOCRYSTALLINE HYDROXYAPATITE

Directory of Open Access Journals (Sweden)

M. Amiriyan

2011-06-01

Full Text Available The effects of sintering profiles on the densification behaviour of synthesized nanocrystalline hydroxyapatite (HA powder were investigated in terms of phase stability and mechanical properties. A wet chemical precipitation method was successfully employed to synthesize a high purity and single phase HA powder. Green HA compacts were prepared and subjected to sintering in air atmosphere over a temperature range of 700° C to 1300° C. In this study two different holding times were compared, i.e. 1 minute versus the standard 120 minutes. The results revealed that the 1 minute holding time sintering profile was indeed effective in producing a HA body with high density of 98% theoretical when sintered at 1200° C. High mechanical properties such as fracture toughness of 1.41 MPa.m1/2 and hardness of 9.5 GPa were also measured for HA samples sintered under this profile. Additionally, XRD analysis indicated that decomposition of the HA phase during sintering at high temperatures was suppressed.

Liquid Phase Sintering of Highly Alloyed Stainless Steel

DEFF Research Database (Denmark)

Mathiesen, Troels

1996-01-01

Liquid phase sintering of stainless steel is usually applied to improve corrosion resistance by obtaining a material without an open pore system. The dense structure normally also give a higher strength when compared to conventional sintered steel. Liquid phase sintrering based on addition...... of boride to AISI 316L type steels have previously been studied, but were found to be sensitive to intergranular corrosion due to formation of intermetallic phases rich in chromium and molybdenum. In order to improve this system further, new investigations have focused on the use of higher alloyed stainless...... steel as base material. The stainless base powders were added different amounts and types of boride and sintered in hydrogen at different temperatures and times in a laboratory furnace. During sintering the outlet gas was analyzed and subsequently related to the obtained microstructure. Thermodynamic...

Magnetic properties of sintered high energy sm-co and nd-fe-b magnets

Directory of Open Access Journals (Sweden)

Talijan Nadežda M.

2006-01-01

Full Text Available Magnetic properties of permanent magnetic materials based on intermetallic compounds of Sm-Co and Nd-Fe-B are in direct dependence on the microstructure. In the first part of this paper, having in mind the importance of the regime of sintering and heat treatment to obtain the optimal magnetic structure, yet another approach in defining the most adequate technological parameters of the sintering process for applied heat treatment conditions was made. The goal of these investigations was to use the correlation that exists between sintering conditions (temperature and time and intensity of the diffraction peak of the (111 plane of the SmCo5 phase to optimize. In the second part a brief overview of high energy magnetic materials based on Nd-Fe-B is presented with special emphasis to the current research and development of high remanent nanocomposite magnetic materials based on Nd-Fe-B alloys with a reduced Nd content. Part of experimental results gained during research of the sintering process of SmCo5 magnetic materials were realized and published earlier. The scientific meeting devoted to the 60th anniversary of Frankel’s theory of sintering was an opportunity to show once more the importance and role of sintering in optimization of the magnetic microstructure of sintered Sm Co5 magnetic materials.

High-level radioactive waste fixation in sintered vitreous matrix

International Nuclear Information System (INIS)

Russo, D.O.; Messi de Bernasconi, N.; Audero, M.A.

1987-01-01

The safe storage of high-level wastes from fuel elements reprocessing includes, as a first step, the fixation of the same in materials having a good resistance to the leaching in aqueous medium, such as borosilicate glass. As an alternative to the usual method of the molten glasses, a procedure for the sintering of a powdered glass and waste mixture at lower temperatures (600-700 deg C) has been developed, which minimizes the volatilization of active compounds during the process. Two glasses matrices of different composition and characteristics were used, to which the simulated wastes were added in the ratio of a 10% in weight of oxides. Two sintering techniques were employed 1: cold pressing and further sintering; 2: hot pressing and sintering under pressure. The densities were measured, the microstructure of the samples was analyzed and leaching essays were made in distilled water. The pellet's microstructure was observed by means of optical microscopy, by reflection in polished samples and by transparency in thin slices. The presence of crystalline compounds was analyzed by means of x rays and electron microprobe. The results have shown the convenience to continue with hot pressing essays, because a denser product with a higher resistance to the leaching is thus obtained. (M.E.L.) [es

Microstructural Evolution of Ni-Sn Transient Liquid Phase Sintering Bond during High-Temperature Aging

Science.gov (United States)

Feng, Hongliang; Huang, Jihua; Peng, Xianwen; Lv, Zhiwei; Wang, Yue; Yang, Jian; Chen, Shuhai; Zhao, Xingke

2018-05-01

For high-temperature-resistant packaging of new generation power chip, a chip packaging simulation structure of Ni/Ni-Sn/Ni was bonded by a transient liquid-phase sintering process. High-temperature aging experiments were carried out to investigate joint heat stability. The microstructural evolution and mechanism during aging, and mechanical properties after aging were analyzed. The results show that the 30Ni-70Sn bonding layer as-bonded at 340°C for 240 min is mainly composed of Ni3Sn4 and residual Ni particles. When aged at 350°C, because of the difficulty of nucleation for Ni3Sn and quite slow growth of Ni3Sn2, the bonding layer is stable and the strength of that doesn't change obviously with aging time. When aging temperature increased to 500°C, however, the residual Ni particles were gradually dissolved and the bonding layer formed a stable structure with dominated Ni3Sn2 after 36 h. Meanwhile, due to the volume shrinkage (4.43%) from Ni3Sn2 formation, a number of voids were formed. The shear strength shows an increase, resulting from Ni3Sn2 formation, but then it decreases slightly caused by voids. After aging at 500°C for 100 h, shear strength is still maintained at 29.6 MPa. In addition, the mechanism of void formation was analyzed and microstructural evolution model was also established.

Ceramics for high temperature applications

International Nuclear Information System (INIS)

Mocellin, A.

1977-01-01

Problems related to materials, their fabrication, properties, handling, improvements are examined. Silicium nitride and silicium carbide are obtained by vacuum hot-pressing, reaction sintering and chemical vapour deposition. Micrographs are shown. Mechanical properties i.e. room and high temperature strength, creep resistance fracture mechanics and fatigue resistance. Recent developments of pressureless sintered Si C and the Si-Al-O-N quaternary system are mentioned

Influence of the sintering temperature on the structural and electronic properties of LaCrO3 doped with barium

International Nuclear Information System (INIS)

Silva, A.L.A. da; Souza, M.V.M.M.; Rocco, A.M.

2010-01-01

Ba-doped lanthanum chromites were synthesized by combustion method, utilizing urea and glycine as fuel agents. The powders were calcined (800 deg C/6 h), pelletized, sintered in various temperatures and characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), density/porosity and electrical conductivity. The diffractograms of the sintered samples presented a well-defined structure, with presence of secondary phases which increase with the sintering temperature. The samples presented low densities and a high porosities (40 - 50%), which was also observed in SEM analysis. The urea-synthesized sample presented a higher conductivity (10.4 S/cm at 1000 deg C), which is related to the influence of the fuel agent in the material properties. (author)

The influence of sintering temperature on microstructure and mechanical properties of Ni-Al intermetallics fabricated by SPS

Energy Technology Data Exchange (ETDEWEB)

Thömmes, A., E-mail: thoemmes.alexander@gmail.com; Shevtsova, L. I., E-mail: edeliya2010@mail.ru; Laptev, I. S., E-mail: ilya-laptev-nstu@mail.ru; Mul, D. O., E-mail: ddariol@yandex.ru [Novosibirsk State Technical University, Novosibirsk, 630073 (Russian Federation); Mali, V. I., E-mail: vmali@mail.ru; Anisimov, A. G., E-mail: anis@hydro.nsc.ru [Lavrentyev Institute of Hydrodynamics SB RAS, Novosibirsk, 630090 (Russian Federation)

2015-10-27

In the present study PN85Yu15 was used as elemental powder to produce a sintered compound with Ni3Al as main phase. The Spark Plasma Sintering (SPS) technique is used to compact the powders. The powder was sintered in a temperature range between 1000°C and 1150°C to observe the influence of the sintering temperature on the microstructure and the mechanical properties. The microstructure was observed with optical microscope (OM), the phase composition was characterized by X-ray diffraction (XRD) technique. Density and microhardness were observed and compared the values with the results of other researchers. The compressive-, density- and microhardness tests show as clear result that with increasing the sintering temperature nearly all properties become better and also the microstructure studies show that porous places become less.

Investigations on the conditions for obtaining high density boron carbide by sintering

International Nuclear Information System (INIS)

Kislyj, P.S.; Grabtschuk, B.L.

1975-01-01

The results of investigations on kinetics of condensation and mechanisms of mass transfer in the process of sintering of technical, chemically pure and synthesized boron carbide are generalized. Laws on boron carbide densification depending upon temperature, time of isothermic endurance, thermal speed, size of powder particles and variable composition in homogeneity are determined. From the results obtained on condensation kinetics and special experiments on studying the changes in properties after heating under different conditions, the role of dislocation and diffusion processes in mass transfer during boron carbide sintering is exposed. The properties of sintered boron carbide are 15-20% lower than the properties of high-pressed one, that is conditioned by intercrystallite distortion of the first one and transcrystallite of the second one

The pressureless sintering and mechanical properties of AlON ceramic

Energy Technology Data Exchange (ETDEWEB)

Zhang, N., E-mail: zhangning5832@163.com [Key Lab. of Advanced Materials and Manufacturing Technology of Liaoning Province, Shenyang University, Shenyang, Liaoning 110044 (China); Liang, B.; Wang, X.Y.; Kan, H.M.; Zhu, K.W. [Key Lab. of Advanced Materials and Manufacturing Technology of Liaoning Province, Shenyang University, Shenyang, Liaoning 110044 (China); Zhao, X.J. [Department of Materials Science and Engineering, School of Materials and Metallurgy, Northeastern University, Shenyang, Liaoning 110004 (China)

2011-07-25

Highlights: {yields} A one-step pressureless sintering process was proposed, which is simple and viable. {yields} Cheap and easily available {alpha}-Al{sub 2}O{sub 3} and aluminum powders were chosen as raw materials substituting for expensive AlN ultrafine powders. {yields} The sintering temperature of AlON ceramic was reduced by 50 deg. C and the flexural strength was enhanced by 29.4%. - Abstract: Aluminum oxynitride (AlON) ceramic was synthesized by one-step pressureless sintering technology using low cost and easily available {alpha}-Al{sub 2}O{sub 3} and aluminum powders as raw materials. The sintering temperature was reduced because aluminum powders were nitridized into high activity AlN under the flowing nitrogen atmosphere. The curves of thermal analysis, microstructure and atomic distribution were investigated. The influence of sintering temperatures on phase composition, sintering densification and flexural strength was also explored. The experimental results showed that {alpha}-Al{sub 2}O{sub 3} and aluminum powders were acceptable substitutes for more expensive AlN ultrafine powders. Under the optimum sintering process at 1750 deg. C for 2 h, the sintered density and flexural strength of AlON ceramic were higher, 3.62 g/cm{sup 3} and 321 MPa, respectively. The sintering temperature was decreased by 50 deg. C because newly formed high activity AlN in situ reacted with Al{sub 2}O{sub 3} into Al{sub 23}O{sub 27}N{sub 5}, enhancing flexural strength by 29.4%. However, the sintering temperature could not be too high because grain growth and displacement of oxygen atoms from AlON ceramics by nitrogen atoms caused a decline in sintering densification and flexural strength.

Hydrothermal Cold Sintering

Science.gov (United States)

Kang, Xiaoyu

Solid state sintering transforms particle compact to a physically robust and dense polycrystalline monolith driven by reduction of surface energy and curvature. Since bulk diffusion is required for neck formation and pore elimination, sintering temperature about 2/3 of melting point is needed. It thus places limitations for materials synthesis and integration, and contributes to significant energy consumption in ceramic processing. Furthermore, since surface transport requires lower temperature than bulk processes, grain growth is often rapid and can be undesired for physical properties. For these reasons, several techniques have been developed including Liquid Phase Sintering (LPS), Hot Pressing (HP) and Field Assisted Sintering Technique (FAST), which introduce either viscous melt, external pressure or electric field to speed up densification rates at lower temperature. However, because of their inherent reliability on bulk diffusion, temperatures required are often too high for integrating polymers and non-noble metals. Reduction of sintering temperature below 400 °C would require a different densification mechanism that is based on surface transport with external forces to drive volume shrinkage. Densification method combining uniaxial pressure and solution under hydrothermal condition was first demonstrated by Kanahara's group at Kochi University in 1986 and was brought to our attention by the work of Kahari, etc, from University of Oulu on densification of Li2MoO 4 in 2015. This relatively new process showed promising ultra-low densification temperature below 300 °C, however little was known about its fundamental mechanism and scope of applications, which became the main focus of this dissertation. In this work, a uniaxial hydraulic press, a standard stainless steel 1/2 inch diameter die with heating band were utilized in densifying metal oxides. Applied pressure and sintering temperature were between 100 MPa and 700 MPa and from room temperature to 300 �

Low-temperature sintering and electrical properties of strontium- and magnesium-doped lanthanum gallate with V2O5 additive

Science.gov (United States)

Ha, Sang Bu; Cho, Yoon Ho; Ji, Ho-Il; Lee, Jong-Ho; Kang, Yun Chan; Lee, Jong-Heun

2011-03-01

The effects of a V2O5 additive on the low-temperature sintering and ionic conductivity of strontium- and magnesium-doped lanthanum gallate (LSGM: La0.8Sr0.2Ga0.8Mg0.2O2.8) are studied. The LSGM powders prepared by the glycine nitrate method are mixed with 0.5-2 at.% of VO5/2 and then sintered at 1100-1400 °C in air for 4 h. The apparent density and phase purity of the LSGM specimens are increased with increasing sintering temperature and VO5/2 concentration due to the enhanced sintering and mass transfer via the intergranular liquid phase. The 1 at.% VO5/2-doped LSGM specimen sintered at 1300 °C exhibits a high oxide ion conductivity of ∼0.027 S cm-1 at 700 °C over a wide range of oxygen partial pressure (PO2 =10-27 - 1 atm), thereby demonstrating its potential as a useful electrolyte for anode-supported solid oxide fuel cells (SOFCs) without the requirement for any buffer layer between the electrolyte and anode.

Highly transparent Tb3Al5O12 magneto-optical ceramics sintered from co-precipitated powders with sintering aids

Science.gov (United States)

Dai, Jiawei; Pan, Yubai; Xie, Tengfei; Kou, Huamin; Li, Jiang

2018-04-01

Highly transparent terbium aluminum garnet (Tb3Al5O12, TAG) magneto-optical ceramics were fabricated from co-precipitated nanopowders with tetraethoxysilane (TEOS) as sintering aid by vacuum sintering combined with hot isostatic pressing (HIP) post-treatment. The ball milled TAG powder shows better dispersity than the as-synthesized powder, and its average particle size is about 80 nm. For the ceramic sample pre-sintered at 1720 °C for 20 h with HIP post-treated at 1700 °C for 3 h, the in-line transmittance exceeds 76% in the region of 400-1580nm (except the absorption band), reaching a maximum value of 81.8% at the wavelength of 1390 nm. The microstructure of the TAG ceramic is homogeneous and its average grain size is approximately 19.7 μm. The Verdet constant of the sample is calculated to be -182.7 rad·T-1·m-1 at room temperature.

High temperature oxidation-sulfidation behavior of Cr-Al2O3 and Nb-Al2O3 composites densified by spark plasma sintering

International Nuclear Information System (INIS)

Saucedo-Acuna, R.A.; Monreal-Romero, H.; Martinez-Villafane, A.; Chacon-Nava, J.G.; Arce-Colunga, U.; Gaona-Tiburcio, C.; De la Torre, S.D.

2007-01-01

The high temperature oxidation-sulfidation behavior of Cr-Al 2 O 3 and Nb-Al 2 O 3 composites prepared by mechanical alloying (MA) and spark plasma sintering (SPS) has been studied. These composite powders have a particular metal-ceramic interpenetrating network and excellent mechanical properties. Oxidation-sulfidation tests were carried out at 900 deg. C, in a 2.5%SO 2 + 3.6%O 2 + N 2 (balance) atmosphere for 48 h. The results revealed the influence of the sintering conditions on the specimens corrosion resistance, i.e. the Cr-Al 2 O 3 and Nb-Al 2 O 3 composite sintered at 1310 deg. C/4 min showed better corrosion resistance (lower weight gains) compared with those found for the 1440 deg. C/5 min conditions. For the former composite, a protective Cr 2 O 3 layer immediately forms upon heating, whereas for the later pest disintegration was noted. Thus, under the same sintering conditions the Nb-Al 2 O 3 composites showed the highest weight gains. The oxidation products were investigated by X-ray diffraction, scanning electron microscopy, and transmission electron microscopy

The effect of sintering temperature on the 3Y-TZP co-doped with equimolar addition of the yttria and niobia

International Nuclear Information System (INIS)

Fonseca, Flavia Baccaro; Dorat, Daniele Ramos; Melo, Francisco Cristovao Lourenco de; Piorino Neto, Francisco; Reis, Danieli Aparecida

2010-01-01

The aim of this work is to identify the better sintering temperature to densify zirconia co-doped with yttria and niobia and to verify the existence of the stable tetragonal phase (t´) under applied stress at room temperature to be applied as a TBC material. Four compositions with equimolar addition of yttria and niobia in the 3Y-TZP were produced, 13.0 %, 14.5 %, 16.0 % and 17.5 %. The mixtures were prepared in high energy ball milling for 10 minutes and the samples prepared on uniaxial and isostatic pressing. The selected sintering temperatures were 1500 deg C, 1550 deg C, 1600 deg C and 1650 deg C, for 1 hour. Analysis of conventional and high resolution X-Ray Diffraction and measures of specific mass by Archimedes method were performed. Through measures of the specific mass, the best sintering temperature was 1550 deg C, with relative specific mass above 95 %. The x-ray diffraction analysis indicate a probable existence of t´ in all samples. (author)

Cleanable sintered metal filters in hot off-gas systems

International Nuclear Information System (INIS)

Schurr, G.A.

1981-01-01

Filters with sintered metal elements, arranged as tube bundles with backflush air cleaning, are the equivalent of bag filters for high-temperature, harsh environments. They are virtually the only alternative for high-temperature off-gas systems where a renewable, highly efficient particle trap is required. Tests were conducted which show that the sintered metal elements installed in a filter system provide effective powder collection in high-temperature atmospheres over thousands of cleaning cycles. Such a sintered metal filter system is now installed on the experimental defense waste calciner at the Savannah River Laboratory. The experimental results included in this paper were used as the basis for its design

Development of iodine waste forms using low-temperature sintering glass

International Nuclear Information System (INIS)

Krumhansl, James Lee; Nenoff, Tina Maria; Garino, Terry J.; Rademacher, David

2010-01-01

This presentation will describe our recent work on the use of low temperature-sintering glass powders mixed with either AgI or AgI-zeolite to produce a stable waste form. Radioactive iodine ( 129 I, half-life of 1.6 x 10 7 years) is generated in the nuclear fuel cycle and is of particular concern due to its extremely long half-life and its effects on human health. As part of the DOE/NE Advanced Fuel Cycle Initiative (AFCI), the separation of 129 I from spent fuel during fuel reprocessing is being studied. In the spent fuel reprocessing scheme under consideration, the iodine is released in gaseous form and collected using Ag-loaded zeolites, to form AgI. Although AgI has extremely low solubility in water, it has a relatively high vapor pressure at moderate temperatures (>550 C), thus limiting the thermal processing. Because of this, immobilization using borosilicate glass is not feasible. Therefore, a bismuth oxide-based glasses are being studied due to the low solubility of bismuth oxide in aqueous solution at pH > 7. These waste forms were processed at 500 C, where AgI volatility is low but the glass powder is able to first densify by viscous sintering and then crystallize. Since the glass is not melted, a more chemically stable glass can be used. The AgI-glass mixture was found to have high iodine leach resistance in these initial studies.

Room Temperature Electrochemical Sintering of Zn Microparticles and Its Use in Printable Conducting Inks for Bioresorbable Electronics.

Science.gov (United States)

Lee, Yoon Kyeung; Kim, Jeonghyun; Kim, Yerim; Kwak, Jean Won; Yoon, Younghee; Rogers, John A

2017-10-01

This study describes a conductive ink formulation that exploits electrochemical sintering of Zn microparticles in aqueous solutions at room temperature. This material system has relevance to emerging classes of biologically and environmentally degradable electronic devices. The sintering process involves dissolution of a surface passivation layer of zinc oxide in CH 3 COOH/H 2 O and subsequent self-exchange of Zn and Zn 2+ at the Zn/H 2 O interface. The chemical specificity associated with the Zn metal and the CH 3 COOH/H 2 O solution is critically important, as revealed by studies of other material combinations. The resulting electrochemistry establishes the basis for a remarkably simple procedure for printing highly conductive (3 × 10 5 S m -1 ) features in degradable materials at ambient conditions over large areas, with key advantages over strategies based on liquid phase (fusion) sintering that requires both oxide-free metal surfaces and high temperature conditions. Demonstrations include printed magnetic loop antennas for near-field communication devices. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Characterization of x-ray diffraction and electron spin resonance: Effects of sintering time and temperature on bovine hydroxyapatite

International Nuclear Information System (INIS)

Kusrini, Eny; Sontang, Muhammad

2012-01-01

The physical and chemical properties of a hydroxyapatite produced by the sintering of bovine bone were investigated by powder x-ray diffraction (PXRD), electron spin resonance (ESR), energy dispersive x-ray spectroscopy (EDX), scanning electron microscopy (SEM), Fourier transform infrared (FTIR), and differential thermal analysis (DTA). A bovine bone powder was sintered at different temperatures ranging from 500 to 1400 °C. The influences of post-irradiation storage on the radiation ESR response of the bovine bone powder before and after sintering were also studied. The results indicate that the sintered bovine bone powder contained hydroxyapatite. Diffraction patterns were sharp and clear based on the (211), (300), and (202) reflections corresponding to bovine hydroxyapatite (BHA), which confirmed the phase purity and high crystalline grade of the BHA produced. The PXRD profile of BHA was dependent on sintering temperatures and times. The molecular formula of BHA was determined by Rietveld analysis showed a similar structure and composition to calcium hydroxyapatite in hexagonal P6 3 /m space group a=b=9.435 Å and c=6.895 Å. ESR data showed that the sintering process can decrease the number of free radicals in BHA; it also revealed that the number of free radicals is constant during long storage periods (75 days). The sintering technique described in this study may be used to extract hydroxyapatite from biowaste bovine bone, leading to its application as a bone filler. - Highlights: ► Natural hydroxyapatite was produced from the bio-wasting bovine bones by sintering method. ► PXRD profile of BHA is dependent on the different temperatures and times in sintering process. ► ESR data is useful to study the typical of free radicals formed in the samples after irradiation. ► Stability and physicochemical properties of BHA is dependent on the different storage times. ► Technique is able to be used to find the natural hydroxyapatite applicable for bone filler.

Flash sintering of ceramic materials

Science.gov (United States)

Dancer, C. E. J.

2016-10-01

During flash sintering, ceramic materials can sinter to high density in a matter of seconds while subjected to electric field and elevated temperature. This process, which occurs at lower furnace temperatures and in shorter times than both conventional ceramic sintering and field-assisted methods such as spark plasma sintering, has the potential to radically reduce the power consumption required for the densification of ceramic materials. This paper reviews the experimental work on flash sintering methods carried out to date, and compares the properties of the materials obtained to those produced by conventional sintering. The flash sintering process is described for oxides of zirconium, yttrium, aluminium, tin, zinc, and titanium; silicon and boron carbide, zirconium diboride, materials for solid oxide fuel applications, ferroelectric materials, and composite materials. While experimental observations have been made on a wide range of materials, understanding of the underlying mechanisms responsible for the onset and latter stages of flash sintering is still elusive. Elements of the proposed theories to explain the observed behaviour include extensive Joule heating throughout the material causing thermal runaway, arrested by the current limitation in the power supply, and the formation of defect avalanches which rapidly and dramatically increase the sample conductivity. Undoubtedly, the flash sintering process is affected by the electric field strength, furnace temperature and current density limit, but also by microstructural features such as the presence of second phase particles or dopants and the particle size in the starting material. While further experimental work and modelling is still required to attain a full understanding capable of predicting the success of the flash sintering process in different materials, the technique non-etheless holds great potential for exceptional control of the ceramic sintering process.

W/Cu composites produced by low temperature Pulse Plasma Sintering

International Nuclear Information System (INIS)

Rosinski, M.S.; Fortuna, E.; Michalski, A.J.; Kurzydlowski, K.J.

2006-01-01

The plasma facing components (PFCs) must withstand the thermal, mechanical and neutron loads under cyclic mode of operation and vacuum. Despite that PFCs of ITER and demonstration reactors must assure reliability and long in service lifetime. For that reason PFCs are designed to be made of beryllium, tungsten or carbon fibre composites armours and copper based heat sink material. Such design concepts can only be used if joining methods of these dissimilar materials are resolved. Several techniques have been developed for joining W and Cu e. g. casting of pure Cu onto W, high temperature brazing, direct diffusion bonding or CVDs of W onto Cu. The main problem in the development of such joints is the large difference in the coefficients of thermal expansion, CTE (alpha Cu > 4 alpha W) and elastic modula (ECu > 0.2 EW). These differences result in large stresses at the W/Cu interfaces during manufacturing and/or during operation, which may lead to cracking or delamination reducing lifetime of the components. Possible solution to this problem is the use of W-Cu composites (FGM). W-Cu composites are widely used for spark erosion electrodes, in heavy duty circuit breakers and as heat sinks of microelectronic devices. They are commonly produced by infiltration of a porous sintered tungsten by liquid copper. Other technological route is powder metallurgy. Coatings can be produced by low pressure plasma spraying. All these methods, however, are known to have some disadvantages. For infiltration there is a 30 wt.% limit of Cu content while for powder metallurgy and plasma spraying techniques porosity is of concern. In our work the W-Cu composites of different composition were produced by pulse plasma sintering (PPS). This new method utilizes pulsed high electric discharges to heat the powders under uniaxial load. The arc discharges clean surface of powder particles and intensify diffusion. The total sintering time is reduced to several minutes. In our investigations various

Effects of Heat Treatment on the Microstructures and High Temperature Mechanical Properties of Hypereutectic Al-14Si-Cu-Mg Alloy Manufactured by Liquid Phase Sintering Process

Science.gov (United States)

Heo, Joon-Young; Gwon, Jin-Han; Park, Jong-Kwan; Lee, Kee-Ahn

2018-05-01

Hypereutectic Al-Si alloy is an aluminum alloy containing at least 12.6 wt.% Si. It is necessary to evenly control the primary Si particle size and distribution in hypereutectic Al-Si alloy. In order to achieve this, there have been attempts to manufacture hypereutectic Al-Si alloy through a liquid phase sintering. This study investigated the microstructures and high temperature mechanical properties of hypereutectic Al-14Si-Cu-Mg alloy manufactured by liquid phase sintering process and changes in them after T6 heat treatment. Microstructural observation identified large amounts of small primary Si particles evenly distributed in the matrix, and small amounts of various precipitation phases were found in grain interiors and grain boundaries. After T6 heat treatment, the primary Si particle size and shape did not change significantly, but the size and distribution of CuAl2 ( θ) and AlCuMgSi ( Q) changed. Hardness tests measured 97.36 HV after sintering and 142.5 HV after heat treatment. Compression tests were performed from room temperature to 300 °C. The results represented that yield strength was greater after heat treatment (RT 300 °C: 351 93 MPa) than after sintering (RT 300 °C: 210 89 MPa). Fracture surface analysis identified cracks developing mostly along the interface between the primary Si particles and the matrix with some differences among temperature conditions. In addition, brittle fracture mode was found after T6 heat treatment.

The Influence of Spark Plasma Sintering Temperature on the Microstructure and Thermoelectric Properties of Al,Ga Dual-Doped ZnO

DEFF Research Database (Denmark)

Han, Li; Le, Thanh Hung; Van Nong, Ngo

2013-01-01

ZnO dual-doped with Al and Ga was prepared by spark plasma sintering using different sintering temperatures. The microstructural evolution and thermoelectric properties of the samples were investigated in detail. The samples obtained with sintering temperature above 1223 K had higher relative...... of ZnO particles and microstructure evolution at different sintering temperatures were investigated by simulation of the self-Joule-heating effect of the individual particles....

Effect of Sintering Temperature and Applied Load on Anode-Supported Electrodes for SOFC Application

Directory of Open Access Journals (Sweden)

Xuan-Vien Nguyen

2016-08-01

Full Text Available Anode-supported cells are prepared by a sequence of hot pressing and co-sintering processes for solid oxide fuel cell (SOFC applications. Commercially available porous anode tape (NiO/YSZ = 50 wt %/50 wt %, anode tape (NiO/YSZ = 30 wt %/70 wt %, and YSZ are used as the anode substrate, anode functional layer, and electrolyte layer, respectively. After hot pressing, the stacked layers are then sintered at different temperatures (1250 °C, 1350 °C, 1400 °C and 1450 °C for 5 h in air. Different compressive loads are applied during the sintering process. An (La,SrMnO3 (LSM paste is coated on the post-sintered anode-supported electrolyte surface as the cathode, and sintered at different temperatures (1100 °C, 1150 °C, 1200 °C and 1250 °C for 2 h in air to generate anode-supported cells with dimensions of 60 × 60 mm2 (active reaction area of 50 × 50 mm2. SEM is used to investigate the anode structure of the anode-supported cells. In addition, confocal laser scanning microscopy is used to investigate the roughness of the cathode surfaces. At sintering temperatures of 1400 °C and 1450 °C, there is significant grain growth in the anode. Furthermore, the surface of the cathode is smoother at a firing temperature of 1200 °C. It is also found that the optimal compressive load of 1742 Pa led to a flatness of 168 µm/6 cm and a deformation of 0.72%. The open circuit voltage and power density of the anode-supported cell at 750 °C were 1.0 V and 178 mW·cm−2, respectively.

Boric oxide or boric acid sintering aid for sintering ceramics

International Nuclear Information System (INIS)

Lawler, H.A.

1979-01-01

The invention described relates to the use of liquid sintering aid in processes involving sintering of ceramic materials to produce dense, hard articles having industrial uses. Although the invention is specifically discussed in regard to compositions containing silicon carbide as the ceramic material, other sinterable carbides, for example, titanium carbide, may be utilized as the ceramic material. A liquid sintering aid for densifying ceramic material is selected from solutions of H 3 BO 3 , B 2 O 3 and mixtures of these solutions. In sintering ceramic articles, e.g. silicon carbide, a shaped green body is formed from a particulate ceramic material and a resin binder, and the green body is baked at a temperature of 500 to 1000 0 C to form a porous body. The liquid sintering aid of B 2 O 3 and/or H 3 BO 3 is then dispersed through the porous body and the treated body is sintered at a temperature of 1900 to 2200 0 C to produce the sintered ceramic article. (U.K.)

Spark plasma sintering of titanium aluminide intermetallics and its composites

Science.gov (United States)

Aldoshan, Abdelhakim Ahmed

Titanium aluminide intermetallics are a distinct class of engineering materials having unique properties over conventional titanium alloys. gamma-TiAl compound possesses competitive physical and mechanical properties at elevated temperature applications compared to Ni-based superalloys. gamma-TiAl composite materials exhibit high melting point, low density, high strength and excellent corrosion resistance. Spark plasma sintering (SPS) is one of the powder metallurgy techniques where powder mixture undergoes simultaneous application of uniaxial pressure and pulsed direct current. Unlike other sintering techniques such as hot iso-static pressing and hot pressing, SPS compacts the materials in shorter time (< 10 min) with a lower temperature and leads to highly dense products. Reactive synthesis of titanium aluminide intermetallics is carried out using SPS. Reactive sintering takes place between liquid aluminum and solid titanium. In this work, reactive sintering through SPS was used to fabricate fully densified gamma-TiAl and titanium aluminide composites starting from elemental powders at different sintering temperatures. It was observed that sintering temperature played significant role in the densification of titanium aluminide composites. gamma-TiAl was the predominate phase at different temperatures. The effect of increasing sintering temperature on microhardness, microstructure, yield strength and wear behavior of titanium aluminide was studied. Addition of graphene nanoplatelets to titanium aluminide matrix resulted in change in microhardness. In Ti-Al-graphene composites, a noticeable decrease in coefficient of friction was observed due to the influence of self-lubrication caused by graphene.

Microstructure characteristics of high borated stainless steel fabricated by hot-pressing sintering

Energy Technology Data Exchange (ETDEWEB)

Zhou, Xuan; Wang, Mingjia, E-mail: mingjiawangysu@126.com; Zhao, Hongchang

2016-04-25

The present study investigated the microstructure of powder metallurgy (P/M) high borated stainless steel through hot-pressing sintering in a temperature range of 1000–1150 °C within 30 min under 30 MPa. Microstructure and phase examinations were carried out by applying scanning electron microscope, electron backscatter diffraction and X-ray diffraction analysis. The results of as-atomized powders demonstrated that many powders kept egg-type structure with an austenite outer layer and the eutectic borides were much finer than those in traditional cast products. Microstructure studies revealed that borides suffered Ostwald ripening and were significantly influenced by the sintering temperature. Orientation maps indicated that the inter-particle contact areas consisted of equiaxed grains and the regions consisting of large elongated grains partly inherited the microstructure characteristics of as-atomized powder particles. Furthermore, the mechanisms governing the morphological changes in microstructure were discussed. - Highlights: • Near-complete densification could be obtained through hot-pressing sintering. • There was no phase transformation and present phases were M{sub 2}B and austenite. • Borides suffered Ostwald ripening and were significantly influenced by temperature. • Inter-particle contact areas consisted of equiaxed grains for recrystallization. • Deformation-free zones exhibited elongated grains for dendritic arms coarsening.

Low temperature sintering of Ag nanoparticles/graphene composites for paper based writing electronics

International Nuclear Information System (INIS)

Wang, Fuliang; He, Hu; Zhu, Haixin

2016-01-01

With the great demand in the applications of flexible electronics, the methods leading to improvements in the electrical and mechanical performance have been widely investigated. In this work, we firstly prepared a hybrid composite ink using Ag nanoparticles and graphene. Then, a hot-press sintering process was deployed to obtain the desired electrical tracks which could be applied in flexible electronics. We have systematically investigated the effects of sintering time, pressure and temperature, as well as the different percentage of weight (wt%) of graphene for the electrical and mechanical performance of sintered electrical tracks. We achieved reasonably low electrical resistivity at low sintering temperature (120 °C). Specifically, the resistivity reaches 6.19  ×  10 −8 Ω · m which is just 3.87 times higher than the value of bulk silver. Additionally, the prepared hybrid composite ink obtained better electrical reliability against bending test comparing with Ag nanoparticle ink. Finally, the optimal wt% of graphene and potential effect to the electrical and mechanical performance were also investigated. (paper)

High-Pressure Spark Plasma Sintering (HP SPS): A Promising and Reliable Method for Preparing Ti-Al-Si Alloys.

Science.gov (United States)

Knaislová, Anna; Novák, Pavel; Cygan, Sławomir; Jaworska, Lucyna; Cabibbo, Marcello

2017-04-27

Ti-Al-Si alloys are prospective material for high-temperature applications. Due to low density, good mechanical properties, and oxidation resistance, these intermetallic alloys can be used in the aerospace and automobile industries. Ti-Al-Si alloys were prepared by powder metallurgy using reactive sintering, milling, and spark plasma sintering. One of the novel SPS techniques is high-pressure spark plasma sintering (HP SPS), which was tested in this work and applied to a Ti-10Al-20Si intermetallic alloy using a pressure of 6 GPa and temperatures ranging from 1318 K (1045 °C) to 1597 K (1324 °C). The low-porosity consolidated samples consist of Ti₅Si₃ silicides in an aluminide (TiAl) matrix. The hardness varied between 720 and 892 HV 5.

Two step sintering of zirconia-escandia-ceria

International Nuclear Information System (INIS)

Grosso, R.L.; Muccillo, E.N.S.

2011-01-01

Recent reports show that the ceramic system based on zirconia-scandia-ceria is a good candidate to act as solid electrolyte in solid oxide fuel cells operating at intermediate temperatures (600-800 °C). In this work, commercial ZrO_2 containing 10 mol% scandium oxide and 1 mol% cerium oxide was sintered by the two stage method. This technique was proposed to in order to obtain ceramic materials with high density along with fine grain sizes, because it avoids the grain growth occurring in the last stage of sintering. A number of experimental conditions were fully exploited by varying the dwell temperature (T_2) and the dwell time. The peak temperature (T_1) was chosen from linear shrinkage results. High (>98%) density values were obtained using this method. The medium grain size was evaluated for selected sintered samples. X-ray diffraction patterns reveal a secondary (rhombohedral) phase in sintered samples. The intensity of the secondary phase is a function of T_1 being small for relatively higher peak temperatures. (author)

Initial stage sintering of polymer particles – Experiments and modelling of size-, temperature- and time-dependent contacts

Directory of Open Access Journals (Sweden)

Fuchs Regina

2017-01-01

Full Text Available The early-stage sintering of thin layers of micron-sized polystyrene (PS particles, at sintering temperatures near and above the glass transition temperature Tg (~ 100°C, is studied utilizing 3D tomography, nanoindentation and confocal microscopy. Our experimental results confirm the existence of a critical particle radius (rcrit ~ 1 μm below which surface forces need to be considered as additional driving force, on top of the usual surfacetension driven viscous flow sintering mechanism. Both sintering kinetics and mechanical properties of particles smaller than rcrit are dominated by contact deformation due to surface forces, so that sintering of larger particles is generally characterized by viscous flow. Consequently, smaller particles require shorter sintering. These experimental observations are supported by discrete particle simulations that are based on analytical models: for small particles, if only viscous sintering is considered, the model under-predicts the neck radius during early stage sintering, which confirms the need for an additional driving mechanism like elastic-plastic repulsion and surface forces that are both added to the DEM model.

Sinter ageing of equiatomic Al20Co20Cu20Zn20Ni20 high entropy alloy via mechanical alloying

International Nuclear Information System (INIS)

Mohanty, Sutanuka; Gurao, N.P.; Biswas, Krishanu

2014-01-01

The present investigation reports for the first time, the sinter ageing of equiatomic Al 20 Co 20 Cu 20 Ni 20 Zn 20 high entropy alloy (HEA), being synthesized by high energy ball milling of elemental powder blend under protective argon atmosphere, followed by consolidation of the milled powder by spark plasma sintering at different temperatures and applied pressure of 50 MPa. The detailed X-ray diffraction and transmission electron microscopy (TEM) studies indicate the presence of single phase, FCC β supersaturated solid solution in the ball milled powder. However, the sintering of the as-milled powder reveals the formation of α with ordered FCC (L1 2 ) structure within the grains of FCC γ. The microstructural analysis using TEM shows the precipitation of near cuboidal shaped α phase within the grains of γ. The size and shape of the precipitates depend on the sintering temperature. Hardness measurement of the sintered alloys suggests age hardening of the as-milled powder during sintering. The sinter age hardening of HEA is attributed to the fine scale precipitation of α phase. Detailed variation of the hardness and microstructural evolution are reported here to elucidate this novel finding

Coal fly ash utilization: Low temperature sintering of wall tiles

International Nuclear Information System (INIS)

Chandra, Navin; Sharma, Priya; Pashkov, G.L.; Voskresenskaya, E.N.; Amritphale, S.S.; Baghel, Narendra S.

2008-01-01

We present here a study of the sintering of fly ash and its mixture with low alkali pyrophyllite in the presence of sodium hexa meta phosphate (SHMP), a complex activator of sintering, for the purpose of wall tile manufacturing. The sintering of fly ash with SHMP in the temperature range 925-1050 deg. C produces tiles with low impact strength; however, the incremental addition of low alkali pyrophyllite improves impact strength. The impact strength of composites with ≥40% (w/w) pyrophyllite in the fly ash-pyrophyllite mix satisfies the acceptable limit (19.6 J/m) set by the Indian Standards Institute for wall tiles. Increasing the pyrophyllite content results in an increase in the apparent density of tiles, while shrinkage and water absorption decrease. The strength of fly ash tiles is attributed to the formation of a silicophosphate phase; in pyrophyllite rich tiles, it is attributed to the formation of a tridymite-structured T-AlPO 4 phase. Scanning electron micrographs show that the reinforcing rod shaped T-AlPO 4 crystals become more prominent as the pyrophyllite content increases in the sintered tiles

Kinetics of sintering of uranium dioxide

International Nuclear Information System (INIS)

Soni, N.C.; Moorthy, V.K.

1978-01-01

The kinetics of sintering of UO 2 powders derived from ADU route and calcined at different temperatures was studied. The activation energy for sintering was found to depend on the calcination temperature, the density chosen and the sintering temperature range. The motive force for sintering is the excess free energy in the particle system. This exists in the powder compact in the form of surface energy and the excess lattice energy due to defects. The defects which can be eliminated at the operating temperature are responsible for the mobility and hence sintering. This concept of the motive force for sintering has been used to explain the difference in the activation energies observed in the present study. This would also explain phenomena such as attainment of limiting density, presence of optimum sintering temperature and the influence of calcination treatments on the sintering behaviour of powders. (author)

An investigation into texturing of high-Tc superconducting ceramics by creep-sintering

International Nuclear Information System (INIS)

Regnier, P.; Le Hazif, R.; Chaffron, L.

1989-01-01

The possibility of preparing highly textured samples of YBa 2 Cu 3 O 7-x high-Tc ceramics by creep-sintering under an uniaxial stress was investigated in detail. It is shown that the quality of the texture is sharply dependant on: the applied load, the temperature of the sintering dwell, the rate at which this dwell is reached, the exact instant at which the load is applied and the nature of the material in contact with the sample. It is also shown that further annealing without applied stress enhances the texture and considerably increases the grain size. Deformation, which was systematically recorded, occurs within a few minutes after the load is applied and exhibits a stress dependance typical of a viscous flow. Systematic examination by polarized light microscopy has indicated that the texture was homogeneous throughout the whole thickness of all the prepared samples. The resistivity versus temperature curves show that the transition is very sharp and well above 77 K

Microwave sintering of hydroxyapatite-based composites

International Nuclear Information System (INIS)

Fang, Y.; Roy, D.M.; Cheng, J.; Roy, R.; Agrawal, D.K.

1993-01-01

Composites of hydroxyapatite/partially stabilized zirconia (HAp/PSZ) and hydroxyapatite/silicon carbide whiskers (HAp/SiC) were sintered at 1100-1200 degrees C by microwave at 2.45 GHz. Characterization of the sintered composites was carried out by density, microstructure, phase composition, and fracture toughness measurements. The results show that although not yet fully densified, a much higher sintered density in the HAp/PSZ composite was achieved by microwave sintering than by conventional sintering at the same temperature. A relative density of 93% was achieved by 20 min. microwave processing at 1200 degrees C. Comparatively, 2 h conventional sintering of the same material at 1200 degrees C led to only 75.5% relative density. K IC of this microwave sintered HAp/PSZ of 93% density was found to be 3.88 MPa√m, which is 250% of the value for pure HAp of the same density. A further increase in K IC could be expected if full or nearly full densification was achieved. Sintering of PSZ particles in the HAp/PSZ composite was also observed in the microwave processed sample. Microwave sintering of HAp/SiC was not successful in the current study due to the oxidation of SiC in air at high temperature. 8 refs., 4 figs., 1 tab

Two steps sintering alumina doped with niobia

International Nuclear Information System (INIS)

Gomes, L.B.; Hatzfeld, J.; Heck, M.; Pokorny, A.; Bergmann, C.P.

2014-01-01

In this work, high surface area commercial alumina was doped with niobia and sintered in two steps in order to obtain dense materials with lower processing temperatures. The powders were milled and uniaxially pressed (200 MPa). The first step of sintering took place at 1100°C for 3, 6, 9 and 12 hours, followed by the second step at 1350°C for 3 hours. The relative density, porosity and water absorption of the samples were determined by the Archimedes method. The crystalline phases were analyzed by X-ray Diffraction (XRD) and the morphology of the samples after sintering, evaluated by Scanning Electron Microscopy (SEM). The results indicate that the use of niobia combined with the two steps sintering promotes an increase in the density of the material, even at lower sintering temperatures. (author)

Sintering equation: determination of its coefficients by experiments - using multiple regression

International Nuclear Information System (INIS)

Windelberg, D.

1999-01-01

Sintering is a method for volume-compression (or volume-contraction) of powdered or grained material applying high temperature (less than the melting point of the material). Maekipirtti tried to find an equation which describes the process of sintering by its main parameters sintering time, sintering temperature and volume contracting. Such equation is called a sintering equation. It also contains some coefficients which characterise the behaviour of the material during the process of sintering. These coefficients have to be determined by experiments. Here we show that some linear regressions will produce wrong coefficients, but multiple regression results in an useful sintering equation. (orig.)

Sintering and densification; new techniques: sinter forging

International Nuclear Information System (INIS)

Winnubst, A.J.A.

1998-01-01

In this chapter pressure assisted sintering methods will be described. Attention will mainly be paid to sinter forging as a die-wall free uniaxial pressure sintering technique, where large creep strains are possible. Sinter forging is an effective tool to reduce sintering temperature and time and to obtain a nearly theoretically dense ceramic. In this way grain size in tetragonal zirconia ceramics can be reduced down to 100 nm. Another important phenomenon is the reduction of the number density and size of cracks and flaws resulting in higher strength and improved reliability, which is of utmost importance for engineering ceramics. The creep deformation during sinter forging causes a rearrangement of the grains resulting in a reduction of interatomic spaces between grains, while grain boundary (glassy) phases can be removed. The toughness and in some cases the wear resistance is enhanced after sinter forging as a result of the grain-boundary-morphology improvement. (orig.)

Profile of yttrium segregation in BaCe0,9Y0,1O3-δ as function of sintering temperature

International Nuclear Information System (INIS)

Hosken, C.M.; Souza, D.P.F. de

2010-01-01

Researches on solid oxide fuel cells indicate barium cerate perovskite as a very attractive material for using as electrolyte due to its high protonic conductivity. The objective of this work is investigate the yttrium segregation during sintering of BaCe 0,9 Y 0,1 O 3-δ doped with Zn O as a sintering aid. The powders were prepared by citrate process. Powders were isostatic pressed into pellets and sintered in air at 1200, 1275, 1325 and 1400 deg C. The samples were characterized by scanning electron microscopy, X-ray diffraction and impedance spectroscopy. Secondary phase containing Yttrium and Cerium was detected as sintering temperature increased. Increase of the lattice parameter and activation energy for electrical conductivity were also detected on samples sintered at 1400 deg C. (author)

Investigation of rye straw ash sintering characteristics and the effect of additives

International Nuclear Information System (INIS)

Wang, Liang; Skreiberg, Øyvind; Becidan, Michael; Li, Hailong

2016-01-01

Highlights: • Rye straw ash has a high sintering tendency at elevated temperatures. • Addition of additive increases melting temperature of the rye straw ash. • Kaolin addition leads to formation of silicates binding K in the ash. • Calcite and Ca-sludge promotes formation of silicates and phosphates in the ash. • Calcite addition restrains attaching and accumulation of rye straw ash melts. - Abstract: The understanding of ash sintering during combustion of agricultural residues is far from complete, because of the high heterogeneity of the content and composition of ash forming matters and the complex transformation of them. In order to make agricultural residues competitive fuels on the energy market, further research efforts are needed to investigate agricultural residues’ ash sintering behavior and propose relevant anti-sintering measures. The aim of this work was to investigate the ash characteristics of rye straw and effects of additives. Three additives were studied regarding their abilities to prevent and abate rye straw ash sintering. Standard ash fusion characterization and laboratory-scale sintering tests were performed on ashes from mixtures of rye straw and additives produced at 550 °C. Ash residues from sintering tests at higher temperatures were analyzed using a combination of X-ray diffraction (XRD) and scanning electron microscopy–energy dispersive X-ray spectrometry (SEM–EDX). High sintering and melting tendency of the rye straw ash at elevated temperatures was observed. Severe sintering of the rye straw ash was attributed to the formation and fusion of low temperature K–silicates and K–phosphates with high K/Ca ratios. Among the three additives, calcite served the best one to mitigate sintering of the rye straw ash. Ca from the calcite promoted formation of high temperature silicates and calcium rich K–phosphates. In addition, calcite may hinder aggregating of ash melts and further formation of large ash slag. Therefore

Cu ion ink for a flexible substrate and highly conductive patterning by intensive pulsed light sintering.

Science.gov (United States)

Wang, Byung-Yong; Yoo, Tae-Hee; Song, Yong-Won; Lim, Dae-Soon; Oh, Young-Jei

2013-05-22

Direct printing techniques that utilize nanoparticles to mitigate environmental pollution and reduce the processing time of the routing and formation of electrodes have received much attention lately. In particular, copper (Cu) nanoink using Cu nanoparticles offers high conductivity and can be prepared at low cost. However, it is difficult to produce homogeneous nanoparticles and ensure good dispersion within the ink. Moreover, Cu particles require a sintering process over an extended time at a high temperature due to high melting temperature of Cu. During this process, the nanoparticles oxidize quickly in air. To address these problems, the authors developed a Cu ion ink that is free of Cu particles or any other impurities. It consequently does not require separate dispersion stability. In addition, the developed ink is environmentally friendly and can be sintered even at low temperatures. The Cu ion ink was sintered on a flexible substrate using intense pulsed light (IPL), which facilitates large-area, high-speed calcination at room temperature and at atmospheric pressures. As the applied light energy increases, the Cu2O phase diminishes, leaving only the Cu phase. This is attributed to the influence of formic acid (HCOOH) on the Cu ion ink. Only the Cu phase was observed above 40 J cm(-2). The Cu-patterned film after sintering showed outstanding electrical resistivity in a range of 3.21-5.27 μΩ·cm at an IPL energy of 40-60 J cm(-2). A spiral-type micropattern with a line width of 160 μm on a PI substrate was formed without line bulges or coffee ring effects. The electrical resistivity was 5.27 μΩ·cm at an energy level of 40.6 J cm(-2).

Effect of sintering temperatures on titanium matrix composites reinforced by ceramic particles

Energy Technology Data Exchange (ETDEWEB)

Romero, F.; Amigo, V.; Busquets, D.; Klyatskina, E. [Mechanical and Materials Engineering Department. Polytechnical University of Valencia, Valencia (Spain)

2005-07-01

Titanium and titanium composites have a potential use in aerospace and biotechnology industries, and nowadays in others like sports and fashion ones. In this work composite materials, based on titanium matrix reinforced with ceramic particles, have been developed. PM route is used to obtain compact and sintered samples. TiN and TiAl powders, are milled with Ti powder in different volumetric percentages in a ball mill. These mixtures are pressed in a uniaxial press and sintered in a vacuum furnace at different temperatures between 1180 to 1220 deg. C. Porosity of samples is analysed, before and after the sintering process, by Archimedes technique and by image analysis. Mechanical properties and the reinforcement particles influence in the titanium matrix are studied by flexion test in green and sintered states, and by hardness and microhardness tests. Complimentarily, a microstructural analysis is carried out by optical and electron microscopy, and the reactivity between the reinforce particles and titanium matrix are studied. (authors)

Thermophysical Properties of High-Frequency Induction Heat Sintered Graphene Nanoplatelets/Alumina Ceramic Functional Nanocomposites

Science.gov (United States)

Ahmad, Iftikhar; Subhani, Tayyab; Wang, Nannan; Zhu, Yanqiu

2018-05-01

This paper concerns the thermophysical properties of high-frequency induction heat (HFIH) sintered alumina ceramic nanocomposites containing various graphene nanoplatelets (GNP) concentrations. The GNP/alumina nanocomposites demonstrated high densities, fine-grained microstructures, highest fracture toughness and hardness values of 5.7 MPa m1/2 and 18.4 GPa, which found 72 and 8%, superior to the benchmarked monolithic alumina, respectively. We determine the role of GNP in tuning the microstructure and inducing toughening mechanisms in the nanocomposites. The sintered monolithic alumina exhibited thermal conductivity value of 24.8 W/mK; however, steady drops of 2, 15 and 19% were recorded after adding respective GNP contents of 0.25, 0.5 and 1.0 wt.% in the nanocomposites. In addition, a dwindling trend in thermal conductions with increasing temperatures was recorded for all sintered samples. Simulation of experimental results with proven theoretical thermal models showed the dominant role of GNP dispersions, microstructural porosity, elastic modulus and grain size in controlling the thermal transport properties of the GNP/alumina nanocomposites. Thermogravimetric analysis showed that the nanocomposite with up to 0.5 mass% of GNP is thermally stable at the temperatures greater than 875 °C. The GNP/alumina nanocomposites owning a distinctive combination of mechanical and thermal properties are promising contenders for the specific components of the aerospace engine and electronic devices having contact with elevated temperatures.

Influence of sintering temperature on microstructures and energy-storage properties of barium strontium titanate glass-ceramics prepared by sol-gel process

Energy Technology Data Exchange (ETDEWEB)

Zhu, Jia; Zhang, Yong; Song, Xiaozhen; Zhang, Qian; Yang, Dongliang; Chen, Yongzhou [Beijing Key Laboratory of Fine Ceramics, State Key Laboratory of New Ceramics and Fine Processing, Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing, 100084 (China)

2015-12-15

The sol-gel processing, microstructures, dielectric properties and energy-storage properties of barium strontium titanate glass-ceramics over the sintering temperature range of 1000-1150 C were studied. Through the X-ray diffraction result, it is revealed that the crystallinity increases as the sintering temperature increased from 1000 to 1080 C and has reached a steady-state regime above 1100 C. Scanning electron microscopy images showed that with the increase of sintering temperature, the crystal size increased. Dielectric measurements revealed that the increase in the sintering temperature resulted in a significant increase in the dielectric constant, a strong sharpness of the temperature-dependent dielectric response and a pronounced decrease of the temperature of the dielectric maximum. The correlation between charge spreading behavior and activation energies of crystal and glass was discussed by the employment of the impedance spectroscopy studies. As a result of polarization-electric field hysteresis loops, both the charged and discharged densities increased with increasing sintering temperature. And the maximum value of energy storage efficiency was found to occur at 1130 C. Finally, the dependence of released energy and power densities calculated from the discharged current-time (I-t) curves on the sintering temperature was studied. The relationship between the energy storage properties and microstructure was correlated. Polarization-electric field hysteresis loops for the BST glass-ceramics sintered at different temperatures. (copyright 2015 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

The Influence of Spark Plasma Sintering Temperature on the Microstructure and the Thermoelectric Properties of Al, Ga dually-doped ZnO

DEFF Research Database (Denmark)

Han, Li; Le, Thanh Hung; Van Nong, Ngo

2012-01-01

Al, Ga dually-doped ZnO was prepared by spark plasma sintering with different sintering temperatures. The microstructural evolution and thermoelectric properties of the samples were investigated in detail. The samples with a sintering temperature above 1223K obtained higher relative densities...

Implementation Challenges for Sintered Silicon Carbide Fiber Bonded Ceramic Materials for High Temperature Applications

Science.gov (United States)

Singh, M.

2011-01-01

During the last decades, a number of fiber reinforced ceramic composites have been developed and tested for various aerospace and ground based applications. However, a number of challenges still remain slowing the wide scale implementation of these materials. In addition to continuous fiber reinforced composites, other innovative materials have been developed including the fibrous monoliths and sintered fiber bonded ceramics. The sintered silicon carbide fiber bonded ceramics have been fabricated by the hot pressing and sintering of silicon carbide fibers. However, in this system reliable property database as well as various issues related to thermomechanical performance, integration, and fabrication of large and complex shape components has yet to be addressed. In this presentation, thermomechanical properties of sintered silicon carbide fiber bonded ceramics (as fabricated and joined) will be presented. In addition, critical need for manufacturing and integration technologies in successful implementation of these materials will be discussed.

Effects of sintering temperature on properties of toroid cores using NiZnCu ferrites for power applications at >1 MHz

Science.gov (United States)

Liu, Junchang; Mei, Yunhui; Liu, Wen; Li, Xin; Hou, Feng; Lu, Guo-Quan

2018-05-01

The microstructures, magnetic and electronic performance of NiZnCu ferrites have been investigated at temperature from 850 °C to 1000 °C. X-ray diffraction (XRD) patterns showed that only single phase with spinel structure existed. Scanning electron microscopy (SEM) results showed that grain size increased with enhancement of sintering temperature and the most homogeneous, compact microstructure was obtained at 950 °C. Magnetic properties measurements revealed that both complex permeability and saturation magnetization increased with increasing of sintering temperature. The initial permeability was approximately linear within the scope of 850-1000 °C as well as the resonance frequency decreased from 70 MHz to 30 MHz. Power loss density tests demonstrated that the core sintered at 950 °C instead of the one sintered at 1000 °C had the lower power loss density at both 5 mT and 10 mT and the higher inductance under a certain exciting direct current at 1 MHz. Also the inductance of the sample sintered at the higher temperature dropped faster than that at the lower temperature. The results showed that the core sintered at 950 °C had better electrical performance and was suitable for wide usage.

Thermoelectric Coolers with Sintered Silver Interconnects

Science.gov (United States)

Kähler, Julian; Stranz, Andrej; Waag, Andreas; Peiner, Erwin

2014-06-01

The fabrication and performance of a sintered Peltier cooler (SPC) based on bismuth telluride with sintered silver interconnects are described. Miniature SPC modules with a footprint of 20 mm2 were assembled using pick-and-place pressure-assisted silver sintering at low pressure (5.5 N/mm2) and moderate temperature (250°C to 270°C). A modified flip-chip bonder combined with screen/stencil printing for paste transfer was used for the pick-and-place process, enabling high positioning accuracy, easy handling of the tiny bismuth telluride pellets, and immediate visual process control. A specific contact resistance of (1.4 ± 0.1) × 10-5 Ω cm2 was found, which is in the range of values reported for high-temperature solder interconnects of bismuth telluride pellets. The realized SPCs were evaluated from room temperature to 300°C, considerably outperforming the operating temperature range of standard commercial Peltier coolers. Temperature cycling capability was investigated from 100°C to 235°C over more than 200 h, i.e., 850 cycles, during which no degradation of module resistance or cooling performance occurred.

Improving NASICON Sinterability through Crystallization under High Frequency Electrical Fields

Directory of Open Access Journals (Sweden)

Ilya eLisenker

2016-03-01

Full Text Available The effect of high frequency (HF electric fields on the crystallization and sintering rates of a lithium aluminum germanium phosphate (LAGP ion conducting ceramic was investigated. LAGP with the nominal composition Li1.5Al0.5Ge1.5(PO43 was crystallized and sintered, both conventionally and under effect of electrical field. Electrical field application, of 300V/cm at 1MHz, produced up to a 40% improvement in sintering rate of LAGP that was crystallized and sintered under the HF field. Heat sink effect of the electrodes appears to arrest thermal runaway and subsequent flash behavior. Sintered pellets were characterized using XRD, SEM, TEM and EIS to compare conventionally and field sintered processes. The as-sintered structure appears largely unaffected by the field as the sintering curves tend to converge beyond initial stages of sintering. Differences in densities and microstructure after 1 hour of sintering were minor with measured sintering strains of 31% vs. 26% with and without field, respectively . Ionic conductivity of the sintered pellets was evaluated and no deterioration due to the use of HF field was noted, though capacitance of grain boundaries due to secondary phases was significantly increased.

Effect of sintering temperature on structure of C-B4C-SiC composites with silicon additive

International Nuclear Information System (INIS)

Wu Lijun; Academia Sinica, Shenyang; Huang Qizhong; Yang Qiaoqin; Zhao Lihu; Xu Zhongyu

1996-01-01

Carbon materials possess good electric conductivity, heat conductivity, corrosion-resistance, self-lubrication and hot-shocking resistance, and are easily machined. However, they have low mechanical strength, and are easily oxidized in air at high temperature. On the contrary, ceramic materials have high mechanical strength and hardness, and have good wear-resistance and oxidation-resistance. However, they have the shortages of poor thermal-shock resistance lubrication, and are difficult to machine. Therefore, carbon/ceramic composites with the advantages of both carbon and ceramic materials have been widely studied in the recent years. Huang prepared C-B 4 C-SiC composites with the free sintering method and the hot pressing method, and studied the effects of Si, Al, Al 2 O 3 , Ni and Ti additives on the properties of the composites. The results showed that these additives could improve the properties of the composites. Zhao et al. studies the structure of C-B 4 C-SiC composites with Si additive sintered at 2,000 C and found two c-center monoclinic phases. In this paper, the authors discussed the effect of the sintering temperature on the structure of C-B 4 C-SiC composites with Si additive by means of transmission electron microscope (TEM) and x-ray diffractometer (XRD)

Gas response properties of citrate gel synthesized nanocrystalline MgFe2O4: Effect of sintering temperature

International Nuclear Information System (INIS)

Patil, J.Y.; Mulla, I.S.; Suryavanshi, S.S.

2013-01-01

Graphical abstract: Display Omitted Highlights: ► Synthesis of nanocrystalline MgFe 2 O 4 by economical citrate gel combustion method. ► Structural, morphological, and gas response properties of MgFe 2 O 4 . ► Enhancement in selectivity of MgFe 2 O 4 towards LPG with sintering temperature. ► Use of MgFe 2 O 4 to detect different gases at different operating temperatures. -- Abstract: Spinel type MgFe 2 O 4 material was synthesized by citrate gel combustion method. The effect of sintering temperature on structural, morphological, and gas response properties was studied. The powder X-ray diffraction pattern and transmission electron microscope study confirms nanocrystalline spinel structure of the synthesized powder. The material was tested for response properties to various reducing gases like liquid petroleum gas (LPG), acetone, ethanol, and ammonia. The results demonstrated n-type semiconducting behavior of MgFe 2 O 4 material. It was revealed that MgFe 2 O 4 sintered at 973 K was most sensitive to LPG at 648 K and to acetone at 498 K. However MgFe 2 O 4 sintered at 1173 K exhibited higher response and selectivity to LPG with marginal increase in the operating temperature. Furthermore, the sensor exhibited a fast response and a good recovery. It was observed that the particles size, porosity, and surface activity of the sensor material is affected by the sintering temperature.

Process for obtaining sintered conglomerates with a high density of rare earth oxides and actinides

International Nuclear Information System (INIS)

Pasto, A.E.

1974-01-01

The invention concerns a method to produce agglomerates of actinide and rare earth oxides possessing a cubic-monoclinic transformation in order to obtain high densities close to the theoretical density, and the articles produced by the method. The process is based on the use of a rare earth or actinide oxide, in particular Eu 2 O 3 , with a cubic-monoclinic phase transformation, the oxide being sintered by hot compression at a temperature 50 deg C to 100 deg C above the transformation temperature. The sintered agglomerates obtained can have a purity of at least 99.9% and a density of practically 100%. These agglomerates are suitable in particular for the formation of nuclear reactor control rods [fr

Characterization of high-current, high-temperature superconductor current lead elements

International Nuclear Information System (INIS)

Niemann, R.C.; Evans, D.J.; Fisher, B.L.; Brockenborough, W.E.; Roberts, P.R.; Rodenbush, A.J.

1996-08-01

The refrigeration loads of current leads for superconducting magnets can be significantly reduced by using high-temperature superconductor (HTS) leads. An HTS conductor type that is well suited for this application is a laminated sintered stack of HTS powder-in-tube (PIT) tapes. The superconducting elements are normally characterized by their manufacturer by measuring critical currents at 77 K in self field. Additional characterization, which correlates electrical performance at 77 K and at lower temperatures with applied magnetic fields, provides the current lead designer and conductor element manufacturer with critical information. For HTS conductor elements comprising a laminated and sintered stack of Bi-2223 PIT tapes having an alloyed Ag sheath, this characterization uses variable applied fields and operating temperatures

Green Compact Temperature Evolution during Current-Activated Tip-Based Sintering (CATS of Nickel

Directory of Open Access Journals (Sweden)

Khaled Morsi

2013-04-01

Full Text Available Current-activated tip-based sintering (CATS is a novel process where spark plasma sintering conditions are applied through an electrically conducting tip on a locally controlled area on a green powder compact/bed. The localization of electric current in CATS allows for unique temporal and spatial current and temperature distributions within the tip and powder compact. In this paper, special experimental setups were used to monitor the temperature profiles in the tip and at multiple locations on the surface of nickel powder compacts. A variation in the initial green density was found to have a significant effect on the maximum temperature in the tip as well as the temperature distribution across the powder compact. In general, the lowest green density specimens displayed the best conditions for localized densification. The concept of effective current density is introduced and results are discussed in relation to the densification parameter.

Uranium dioxide sintering Kinetics and mechanisms under controlled oxygen potentials

International Nuclear Information System (INIS)

Freitas, C.T. de.

1980-06-01

The initial, intermediate, and final sintering stages of uranium dioxide were investigated as a function of stoichiometry and temperature by following the kinetics of the sintering reaction. Stoichiometry was controlled by means of the oxygen potential of the sintering atmosphere, which was measured continuously by solid-state oxygen sensors. Included in the kinetic study were microspheres originated from UO 2 gels and UO 2 pellets produced by isostatic pressing ceramic grade powders. The microspheres sintering behavior was examined using hot-stage microscopy and a specially designed high-temperature, controlled atmosphere furnace. This same furnace was employed as part of an optical dilatometer, which was utilized in the UO 2 pellet sintering investigations. For controlling the deviations from stoichiometry during heat treatment, the oxygen partial pressure in the sintering atmosphere was varied by passing the gas through a Cu-Ti-Cu oxygen trap. The trap temperature determined the oxygen partial pressure of the outflowing mixture. Dry hydrogen was also used in some of the UO sub(2+x) sintering experiments. The determination of diametrial shrinkages and sintering indices was made utilizing high-speed microcinematography and ultra-microbalance techniques. It was observed that the oxygen potential has a substantial influence on the kinetics of the three sintering stages. The control of the sintering atmosphere oxygen partial pressure led to very fast densification of UO sub(2+x). Values in the interval 95.0 to 99.5% of theoretical density were reached in less than one minute. Uranium volume diffusion is the dominant mechanism in the initial and intermediate sintering stages. For the final stage, uranium grain boundary diffusion was found to be the main sintering mechanism. (Author) [pt

New materials through a variety of sintering methods

Science.gov (United States)

Jaworska, L.; Cyboroń, J.; Cygan, S.; Laszkiewicz-Łukasik, J.; Podsiadło, M.; Novak, P.; Holovenko, Y.

2018-03-01

New sintering techniques make it possible to obtain materials with special properties that are impossible to obtain by conventional sintering techniques. This issue is especially important for ceramic materials for application under extreme conditions. Following the tendency to limit critical materials in manufacturing processes, the use of W, Si, B, Co, Cr should be limited, also. One of the cheapest and widely available materials is aluminum oxide, which shows differences in phase composition, grain size, hardness, strain and fracture toughness of the same type of powder, sintered via various methods. In this paper the alumina was sintered using the conventional free sintering process, microwave sintering, Spark Plasma Sintering (SPS), high pressure-high temperature method (HP-HT) and High Pressure Spark Plasma Sintering (HP SPS). Phase composition analysis, by X-ray diffraction of the alumina materials sintered using various methods, was carried out. For the conventional sintering method, compacts are composed of α-Al2O3 and θ-Al2O3. For compacts sintered using SPS, microwave and HP-HT methods, χ-Al2O3 and γ-Al2O3 phases were additionally present. Mechanical and physical properties of the obtained materials were compared between the methods of sintering. On the basis of images from scanning electron microscope quantitative analysis was performed to determine the degree of grain growth of alumina after sintering.

Evaluation of Sintering Behavior of Premix Al-Zn-Mg-Cu Alloy Powder

Directory of Open Access Journals (Sweden)

Haris Rudianto

2015-01-01

Full Text Available Sintering of light aluminium alloys powder has been investigated as a way to substitute steels in automotive and aerospace industries. Premix Al-5.5Zn-2.5Mg-0.5Cu composite powder called Alumix 431D was analyzed in this research. Sintering was carried out under ultra high purity nitrogen gas and before reaching sintering temperature, green samples were delubricated at 400°C for 30 min. The powder possesses high sinterability by reaching 96% relative density at 580°C sintering temperature. Formation of liquid phase seems to support achieving high sintering density. Optimum mechanical properties also were obtained under those conditions. T6 heat treatment was done to improve the mechanical properties by formation of precipitation strengthening, and MgZn2 appears to be dominant strengthening precipitate. X-ray diffraction, optical microscopy, and SEM-EDS were used to characterize powder, and sintered and heat treated samples.

Improving NASICON Sinterability through Crystallization under High-Frequency Electrical Fields

Energy Technology Data Exchange (ETDEWEB)

Lisenker, Ilya; Stoldt, Conrad R., E-mail: stoldt@colorado.edu [Department of Mechanical Engineering, University of Colorado Boulder, Boulder, CO (United States)

2016-03-31

The effect of high-frequency (HF) electric fields on the crystallization and sintering rates of a lithium aluminum germanium phosphate (LAGP) ion conducting ceramic was investigated. LAGP with the nominal composition Li{sub 1.5}Al{sub 0.5}Ge{sub 1.5}(PO{sub 4}){sub 3} was crystallized and sintered, both conventionally and under effect of electrical field. Electrical field application, of 300 V/cm at 1 MHz, produced up to a 40% improvement in sintering rate of LAGP that was crystallized and sintered under the HF field. Heat sink effect of the electrodes appears to arrest thermal runaway and subsequent flash behavior. Sintered pellets were characterized using X-ray diffraction, scanning electron microscope, TEM, and electrochemical impedance spectroscopy to compare conventionally and field-sintered processes. The as-sintered structure appears largely unaffected by the field as the sintering curves tend to converge beyond initial stages of sintering. Differences in densities and microstructure after 1 h of sintering were minor with measured sintering strains of 31 vs. 26% with and without field, respectively. Ionic conductivity of the sintered pellets was evaluated, and no deterioration due to the use of HF field was noted, though capacitance of grain boundaries due to secondary phases was significantly increased.

The behaviour of doped elements in tungsten sintering

International Nuclear Information System (INIS)

Scheiner, L.

1975-01-01

The lecture deals with the occurrence of bubbles in the sintering of doped tungsten. The doping of tungsten normally takes place by the addition of K, Al and Si compounds. A part of the doping substances disappears with sintering which can easily be proved by chemical analyses. In the process described here, the evaporation is non-destructively observed during sintering with an absorption spectrometer. Temperature, absorption slope and sintering resistance are recorded. The evaluation of the absorption curves gives a diffusion equation. The discussion of the curves resulted so far in that a doped substance compound sets free the single elements of the compound at high temperature. Aluminium and silicon diffuse out. In the case of aluminium, the activation energy can be determined. (GSC/LH) [de

High resolution laser micro sintering / melting using q-switched and high brilliant laser radiation

Science.gov (United States)

Exner, H.; Streek, A.

2015-03-01

Since the discovery of selective laser sintering/melting, numerous modifications have been made to upgrade or customize this technology for industrial purposes. Laser micro sintering (LMS) is one of those modifications: Powders with particles in the range of a few micrometers are used to obtain products with highly resolved structures. Pulses of a q-switched laser had been considered necessary in order to generate sinter layers from the micrometer scaled metal powders. LMS has been applied with powders from metals as well as from ceramic and cermet feedstock's to generate micro parts. Recent technological progress and the application of high brilliant continuous laser radiation have now allowed an efficient laser sintering/melting of micrometer scaled metal powders. Thereby it is remarkable that thin sinter layers are generated using high continuous laser power. The principles of the process, the state of the art in LMS concerning its advantages and limitations and furthermore the latest results of the recent development of this technology will be presented. Laser Micro Sintering / Laser Micro Melting (LMM) offer a vision for a new dimension of additive fabrication of miniature and precise parts also with application potential in all engineering fields.

Production of sintered alumina from powder; optimization of the sinterized parameters for the maximum mechanical resistence

International Nuclear Information System (INIS)

Rocha, J.C. da.

1981-02-01

Pure, sinterized alumina and the optimization of the parameters of sinterization in order to obtain the highest mechanical resistence are discussed. Test materials are sinterized from a fine powder of pure alumina (Al 2 O 3 ), α phase, at different temperatures and times, in air. The microstructures are analysed concerning porosity and grain size. Depending on the temperature or the time of sinterization, there is a maximum for the mechanical resistence. (A.R.H.) [pt

A study on some properties of sintered stainless steel powder compacts with sintering conditions

International Nuclear Information System (INIS)

Lee, Bang Sik; Kim, Kwan Hyu; Lee, Doh Jae; Choi, Dap Chun

1986-01-01

Sintered specimens for the mechanical and corrosion tests were prepared from 316L, 410L and 434L stainless steel powder compacts with green densities in the range of 6.2∼7.0g/cm 3 . The experimental variables studied were green density, sintering atmosphere, temperature and time, type of lubricant used and cooling rate after sintering operation. Mechanical properties of green compacts and sintered specimens were evaluated. The corrosion tests were performed by potentiodynamic anodic polarization technique. Mechanical properties were very sensitive to the sintering atmosphere; sintering in dissociated ammonia resulted in the strengthing but embrittlement of sintered 316L, 410L and 434L strainless steel powder compacts. Their corrosion resistance was also decreased. The tensile strength was increased with increases in sintering time and temperature while the decreases in the yield strength were observed. The tensile properties of green compacts were shown to closely related to the green density. Addition of 1% acrawax as a lubricant was appeared to be most effective for the improvement of green strength. (Author)

Technological aspects of UO2 sintering at low temperature

International Nuclear Information System (INIS)

Thern, Gerardo G.; Dominguez, Carlos A.; Benitez, Ana M.; Marajofsky, Adolfo

1999-01-01

Within the Fuel Cycle Program of CNEA, the knowledge that plant personnel has on sintering at low temperature was evaluated, because this process could decrease costs for UO 2 and (U,Gd)O 2 pellets production, simplify the furnace maintenance and facilitate the automation of the production process, specially convenient for uranium recovery. By applying this technology, some companies have achieved production at pilot-scale and irradiated a significant number of pellets. (author)

LOW-TEMPERATURE SINTERED (ZnMg2SiO4 MICROWAVE CERAMICS WITH TiO2 ADDITION AND CALCIUM BOROSILICATE GLASS

Directory of Open Access Journals (Sweden)

BO LI

2011-03-01

Full Text Available The low-temperature sintered (ZnMg2SiO–TiO2 microwave ceramic using CaO–B2O3–SiO2 (CBS as a sintering aid has been developed. Microwave properties of (Zn1-xMgx2SiO4 base materials via sol-gel method were highly dependent on the Mg-substituted content. Further, effects of CBS and TiO2 additives on the crystal phases, microstructures and microwave characteristics of (ZnMg2SiO4 (ZMS ceramics were investigated. The results indicated that CBS glass could lower the firing temperature of ZMS dielectrics effectively from 1170 to 950°C due to the liquid-phase effect, and significantly improve the sintering behavior and microwave properties of ZMS ceramics. Moreover, ZMS–TiO2 ceramics showed the biphasic structure and the abnormal grain growth was suppressed by the pinning effect of second phase TiO2. Proper amount of TiO2 could tune the large negative temperature coefficient of resonant frequency (tf of ZMS system to a near zero value. (Zn0.8Mg0.22SiO4 codoped with 10 wt.% TiO2 and 3 wt.% CBS sintered at 950°C exhibits the dense microstructure and excellent microwave properties: εr = 9.5, Q·f = 16 600 GHz and tf = −9.6 ppm/°C.

Quartz crystal reinforced quartz glass by spark plasma sintering

International Nuclear Information System (INIS)

Torikai, D.; Barazani, B.; Ono, E.; Santos, M.F.M.; Suzuki, C.K.

2011-01-01

The Spark Plasma Sintering presents fast processing time when compared to conventional sintering techniques. This allows to control the grain growth during sintering as well as the diffusion rate of a multi-material compounds, and make possible obtainment of functionally graded materials and nanostructured compounds. Powders of high purity silica glass and crystalline silica were sintered in a SPS equipment at temperatures around 1350° C, i.e., above the softening temperature of silica glass and below the melting temperature of quartz crystal. As a result, glass ceramics with pure silica glass matrix reinforced with crystalline alpha-quartz grains were fabricated at almost any desired range of composition, as well as controlled size of the crystalline reinforcement. X-ray diffraction and density measurements showed the possibility to manufacture a well controlled density and crystallinity glass-ceramic materials. (author)

Influence of the starch content and sintering temperature on the processing of porous zirconia substrates

International Nuclear Information System (INIS)

Albano, Maria P; Garrido, Liliana B

2008-01-01

Porous ceramics are used as electrodes in fuel cells, separators in batteries, filters, etc. Thin porous substrates of zirconium stabilized with yttrium oxide (ZSY) are used as anodes in solid oxide fuel cells. One way to obtain a porous band is to mix starch particles during the preparation stage of the ZSY suspension. The starch burns during the removal of the binder and leaves stable pores that are not eliminated in the subsequent sintering stage. This work used the band pouring process to produce porous bands of ZSY with porosities of 29% to 53% using starch as a transitory additive. Concentrated aqueous suspensions of ZSY were prepared with different contents of starch and of an acrylic latex binder. The influence of the fraction of starch volume and of the temperature on the sintering behavior and on the final micro structure of the bands was studied. The total porosity of the bands was higher than the fractions in volume of added starch, due to the presence of closed porosity in the matrix. The deviations compared to the porosity predicted based on the fractions in the volume of starch, were greater as the starch content increased. The percentage of open porosity in the sintered bands depended on the fraction in the volume of added starch and on the sintering temperature. When the fraction in volume of starch increased from 17.6% to 37.8% a gradual increase occurred in the opening of the porous structure. The contraction of the bands during sintering at a given temperature correlated with the density of the packing of ZSY (au)

On the sintering kinetics in UO2

International Nuclear Information System (INIS)

Marajofsky, A.

1998-01-01

The fabrication process of UO 2 pellets from powders involve pressing and a sintering anneal at high temperature (1650 deg. C to 1750 deg. C) during two or more hours in a hydrogen atmosphere. An alternative method is the oxidative sintering, made at lower temperature (1000 deg. C to 1300 deg. C) in a CO 2 or CO/CO 2 atmosphere. The sintering phenomena consist in the densification of the material by a thermal treatment below the fusion point. For a compact made by pressing a powder, sintering is the process of annulation of the porosity present in the compact or pellet. Several theories describe the sintering phenomena dividing it in three stages, initial, intermediate and final: in all of them the densification is a continuous growing function of time. Nevertheless it has been experimentally reported that a reduction of the density occurs in the third step of the sintering. The phenomena has been called solarization. Solarization has been attributed to the effect of the evolved gases from additives or to the CO 2 atmosphere in oxidative sintering. Thus, it is convenient to distinguish between solarization in oxidative or reducing conditions. Reducing solarization is a consequence of the tendency towards equilibrium of intergranular pores. In oxidative sintering it occurs in the reducing anneal after the sintering and is due to the change in the lattice parameter. This work shows examples of both types of solarization and qualitative interpretation of this phenomena. Both situations show the need of strict control of the sintering and powder production conditions. (author)

Sintering prevention and phase transformation of FePt nanoparticles

International Nuclear Information System (INIS)

Ding, Y.; Majetich, S.A.; Kim, J.; Barmak, K.; Rollins, H.; Sides, P.

2004-01-01

Two approaches attempted to overcome FePt nanoparticle sintering during the transformation to the high coercivity L1 0 phase, which currently limits the use of these nanoparticles in data storage media. High-pressure treatment of dilute nanoparticle solutions failed to prevent sintering due to surfactant decomposition above 360 deg. C. By pre-annealing nanoparticle monolayers to decompose the surfactant, and then coating with an immiscible SiO 2 matrix, sintering was prevented with annealing temperatures up to 700 deg. C

The inclusions of Mg-B (MgB12?) as potential pinning centres in high-pressure-high-temperature-synthesized or sintered magnesium diboride

International Nuclear Information System (INIS)

Prikhna, T A; Gawalek, W; Savchuk, Ya M; Habisreuther, T; Wendt, M; Sergienko, N V; Moshchil, V E; Nagorny, P; Schmidt, Ch; Dellith, J; Dittrich, U; Litzkendorf, D; Melnikov, V S; Sverdun, V B

2007-01-01

A systematic study of the structure and superconductive characteristics of high-pressure-high-temperature (2 GPa, 700-1000 deg. C )-synthesized and sintered MgB 2 without additions from different initial powders was performed. Among various secondary phases Mg-B inclusions with a stoichiometry close to MgB 12 were identified. With an increasing amount of these inclusions the critical current density increased. So these inclusions can be feasible pinning centres in MgB 2 . The highest j c values in zero field were 1300 kA cm -2 at 10 K, 780 kA cm -2 at 20 K and 62 kA cm -2 at 35 K and in 1 T field were 1200 kA cm -2 at 10 K, 515 kA cm -2 at 20 K and 0.1 kA cm -2 at 35 K for high-pressure-synthesized magnesium diboride and the field of irreversibility at 20 K reached 8 T. The average grain sizes calculated from x-ray examinations in materials having high j c were 15-37 nm

Structural and optical properties of Mn{sub 0.5}Zn{sub 0.5}Fe{sub 2}O{sub 4} nano ferrites: Effect of sintering temperature

Energy Technology Data Exchange (ETDEWEB)

Thakur, Prashant, E-mail: prashant007thakur@gmail.com; Sharma, Rohit; Sharma, Vineet, E-mail: vineet.sharma@juiit.ac.in; Sharma, Pankaj, E-mail: pankaj.sharma@juit.ac.in

2017-06-01

Mn-Zn ferrites have shown various remarkable applications e.g. in magnetic amplifiers, power transformers and electromagnetic interference etc. due to their high initial permeability. Mn–Zn ferrite powder (Mn{sub 0.5}Zn{sub 0.5}Fe{sub 2}O{sub 4}) has been prepared by the co-precipitation method and subsequently sintered at three different temperatures i.e. 973 K, 1173 K, 1373 K. Optical properties have been correlated with the structural properties. For structural properties X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM) and Fourier transform infrared spectroscopy (FTIR) have been employed. It has been observed that there is an increase in crystallite size with sintering from 973 K to 1373 K and FTIR confirms the formation of bond between metal ion and oxygen ion at the octahedral site and tetrahedral site. A red shift has been confirmed from UV–visible absorption spectra and photoluminescence spectra have been reported with an increase in sintering temperature. - Graphical abstract: Mn–Zn ferrite powder (Mn{sub 0.5}Zn{sub 0.5}Fe{sub 2}O{sub 4}) has been prepared by the co-precipitation method and subsequently sintered at three different temperatures i.e. 973 K, 1173 K, 1373 K. A red shift has been confirmed from UV–visible absorption spectra and photoluminescence spectra have been reported with an increase in sintering temperature. - Highlights: • Nanoparticles of Mn{sub 0.5}Zn{sub 0.5}Fe{sub 2}O{sub 4} have been prepared by the co-precipitation method. • There is an increase in crystallite size with sintering from 973 K to 1373 K. • A red shift is found in UV–visible and PL spectra with an increase in sintering temperature.

Preparation of Nd–Fe–B sintered magnets from HDDR-processed powder

Energy Technology Data Exchange (ETDEWEB)

Takagi, Kenta, E-mail: k-takagi@aist.go.jp [Green Innovative Magnetic Materials Research Center, National Institute of Advanced Industrial Science and Technology (AIST), Nagoya 463-8560 (Japan); Akada, Misaho [Magnetic Materials R& D Center, Research Associations of Magnetic Materials for High-Efficiency Motors (MagHEM), Nagoya 463-8560 (Japan); Soda, Rikio; Ozaki, Kimihiro [Green Innovative Magnetic Materials Research Center, National Institute of Advanced Industrial Science and Technology (AIST), Nagoya 463-8560 (Japan)

2015-11-01

The electric-current sintering technique was used to fully densify hydrogenation–disproportionation–desorption–recombination (HDDR)-processed Nd–Fe–B powder at temperatures below the grain growth temperature in order to produce high-coercive bulk magnets. However, the sintered magnets exhibited anomalous coercivity reduction that depended on sintered density. Reheating examination of the sintered magnets revealed that the reduced coercivity was increased in proportion to the heating temperature, resulting in complete recovery of coercivity. As a result, the combination of electric-current sintering and post-annealing produced sintered magnets with a coercivity of 15 kOe. Scanning and transmission electron microscopy revealed no evidence that associated the anomalous coercivity reduction and recovery with grain boundary morphology. On the other hand, various HDDR powders with different particle sizes were sintered, and finer powders yielded lower coercivity after sintering, implying that the anomalous coercivity reduction was associated with particle surface oxides of the raw powder. - Highlights: • We conduct a sintering of HDDR-processed Nd–Fe–B powder without coercivity reduction. • Rapid current sintering allows densification of this powder without grain growth. • However, the sintered magnets show an anomalous coercivity reduction phenomenon. • It is found that post-annealing completely recovers the reduced coercivity. • The anomalous coercivity reduction would be due to surface oxide of the raw powder.

Nickel and Copper-Free Sintered Structural Steels Containing Mn, Cr, Si, and Mo Developed for High Performance Applications

Directory of Open Access Journals (Sweden)

Cias A.

2017-03-01

Full Text Available In an attempt to study the sinterability of potential high-strength nickel-free sintered structural steels containing Mn, Cr, Si and Mo compacts were prepared based on sponge and water atomised iron powders and on Astaloy prealloyed powders. To these were admixed ferromanganese, ferroslicon, and graphite. The samples were sintered at temperatures 1120 and 1250°C in laboratory tube furnaces in hydrogen, hydrogen-nitrogen atmospheres with dew points better than -60°C or in nitrogen in a semiclosed container in a local microatmosphere. After sintering the samples were slowly cooled or sinterhardened. Generally resultant microstructures were inhomogeneous, consisted of pearlite/ bainite/martensite, but were characterised by an absence of oxide networks. Sintering studies performed over a range of compositions have shown that superior strength, ranging beyond 900 MPa, along with reasonable tensile elongation, can be achieved with these new steels.

Comparative sinterability of combustion synthesized and commercial titanium carbides

International Nuclear Information System (INIS)

Manley, B.W.

1984-11-01

The influence of various parameters on the sinterability of combustion synthesized titanium carbide was investigaged. Titanium carbide powders, prepared by the combustion synthesis process, were sintered in the temperature range 1150 to 1600 0 C. Incomplete combustion and high oxygen contents were found to be the cause of reduced shrinkage during sintering of the combustion syntheized powders when compared to the shrinkage of commercial TiC. Free carbon was shown to inhibit shrinkage. The activation energy for sintering was found to depend on stoichiometry (C/Ti). With decreasing C/Ti, the rate of sintering increased. 29 references, 16 figures, 13 tables

Electrical Properties of Low Temperature Sintering Step-Down Multilayer Piezoelectric Transformer

Science.gov (United States)

Yoo, Juhyun; Kim, Kookjin; Jeong, Yeongho

2007-06-01

The multilayer structured ceramic transformers were sintered at the low temperature of 940 °C and manufactured with the size of 27 × 27 × 2.2 mm3, respectively, using 0.07Pb(Mn1/3Nb2/3)O3-0.06Pb(Zn1/3Nb2/3)O3-0.87Pb(Zr0.48Ti0.52)O3 (A-type) and 0.07Pb(Mn1/3Nb2/3)O3-0.10Pb(Ni1/3Nb2/3)O3-0.83Pb(Zr0.48Ti0.52)O3 (B-type) composition ceramics. And then, their electrical properties were investigated according to the variations of frequency and load resistance. The voltage step-up ratio of the transformers showed the maximum values at the vicinity of 69 kHz. At the load resistance of 100 Ω, A-type and B-type piezoelectric transformers showed the temperature rises of about 21 °C at the output power of 15 and 18 W, respectively. At B-type transformer with high effective electromechanical coupling factor (keff) and high piezoelectric constant (d33), lower temperature increase was relatively appeared.

Process for the production of metal nitride sintered bodies and resultant silicon nitride and aluminum nitride sintered bodies

Science.gov (United States)

Yajima, S.; Omori, M.; Hayashi, J.; Kayano, H.; Hamano, M.

1983-01-01

A process for the manufacture of metal nitride sintered bodies, in particular, a process in which a mixture of metal nitrite powders is shaped and heated together with a binding agent is described. Of the metal nitrides Si3N4 and AIN were used especially frequently because of their excellent properties at high temperatures. The goal is to produce a process for metal nitride sintered bodies with high strength, high corrosion resistance, thermal shock resistance, thermal shock resistance, and avoidance of previously known faults.

Spark-plasma sintering of ZrB2 ultra-high-temperature ceramics

OpenAIRE

Zamora Rodríguez, Víctor

2013-01-01

This work was performed in the context of the research line entitled Processing and Sintering of Advanced Ceramic Materials in the Grupo Especializado de Materiales of the University of Extremadura, and was supported by the Ministerio de Ciencia y Tecnología (Government of Spain) and FEDER funds under the Grant Nº MAT 2007-61609.

Design and fabrication of sintered Nd-Fe-B magnets with a low temperature coefficient of intrinsic coercivity

Directory of Open Access Journals (Sweden)

Cui X.G.

2009-01-01

Full Text Available To decrease the temperature coefficients of sintered Nd-Fe-B magnets, the influencing factors on temperature coefficients, especially the reversible temperature coefficient β of intrinsic coercivity Hcj, were analyzed. The results showed that the absolute value of β decreased with increasing Hcj and also the ratio of microstructure parameter c to Neff, indicating that the increase of magnetocrystalline anisotropy field HA and c/Neff can effectively decrease the absolute value of β. On the basis of this analysis, a sintered Nd-Fe-B magnet with a low temperature coefficient of Hcj was fabricated through composition design, and the value of β was only -0.385%/ºC in the temperature interval of 20-150ºC.

Laser sintering of ceramics of Y2O3 pure e doped

International Nuclear Information System (INIS)

Oliveira, T.C. de; Goncalves, R.S.; Silva, R.S. da

2012-01-01

The Yttria (Y 2 O 3 ) is one of the most promising materials for refractory and optical applications due mainly to its high corrosion resistance, wide range of optical transmission and high melting point. However, due to its high melting point, ceramic bodies to obtain high density Y 2 O 3 high temperatures and require special sintering. Recently it has been proposed in the literature a new method of sintering in which a CO 2 laser, in continuous mode, is employed as the primary source of heat during sintering. Irradiation with laser light produces heating surface at elevated temperatures in a time interval of a few seconds, allowing to obtain dense ceramic bodies at elevated temperatures and with different properties from those sintered by conventional methods. In this paper, Y 2 O 3 powders of pure and doped with Mn, Ca and Zn were synthesized by the polymeric precursors and after calcination at 600 ° C/4h showed single phase. For the production and characterization of the samples used techniques DTA / TG, XRD Dilatometry, SEM and Radioluminescence. The sintered ceramics had a high relative density and strong dependence on the dopant used, which accelerate the densification process. Measures Radioluminescence showed characteristic peaks of Y 2 O 3 and dependence on the dopant used. (author)

Sintering process of Eu doped luminescent glass prepared from porous glass

International Nuclear Information System (INIS)

Akai, T; Murakami, M; Yamashita, M; Okajima, T; Umesaki, N

2011-01-01

Eu doped high silica glass prepared by sintering porous glass exhibits blue luminescence with high quantum efficiency. In this work, we studied effects of sintering temperature on valance state of europium ion. To investigate a change of valance state of Eu, X-ray absorption near edge structure (XANES) spectroscopy measurements were carried out. Intensity of blue emission at around 430nm drastically increases when the sintering temperature is above 1000 deg. C. From XANES spectra, it is found that almost all the Eu exist as Eu 3+ in a samples sintered below 900 deg. C, while more than 70% of Eu exist as Eu 2+ in the sample sintered at 1050 deg. C and 1100 deg. C. The drastic change of oxidation state of europium ion between 900 and 1050 deg. C is discussed in relation to the structural change probed by infrared (IR) spectroscopy.

Interpretation of Frenkel’s theory of sintering considering evolution of activated pores: III. Determination of equilibrium sintering time

Directory of Open Access Journals (Sweden)

Yu C.L.

2015-01-01

Full Text Available In this article, the Frenkel’s theory of liquid-phase sintering was interpreted regarding pores as the activated volume. The mathematical model established by Nikolić et al. was used to infer the equilibrium sintering time at varied sintering temperatures during the isothermal sintering of codierite glass by Giess et al. Through the calculation, the equilibrium time at 800ºC, 820ºC, 840ºC and 860ºC is inferred to be 7014.42mins, 1569.65mins, 368.92mins and 114.61mins, respectively. The equilibrium time decreases as the temperature increases. And the theoretical value is in good accordance with the experimental results. Thus, the model established by Nikolić et al. can be applied successfully to predict the equilibrium sintering time of the cordierite glass at varied temperatures during isothermal sintering.

Laser sintering of metal powders on top of sintered layers under multiple-line laser scanning

International Nuclear Information System (INIS)

Xiao Bin; Zhang Yuwen

2007-01-01

A three-dimensional numerical model for multiple-line sintering of loose powders on top of multiple sintered layers under the irradiation of a moving Gaussian laser beam is carried out. The overlaps between vertically deposited layers and adjacent lines which strengthen bonding are taken into account. The energy equation is formulated using the temperature transforming model and solved by the finite volume method. The effects of the number of the existing sintered layers, porosity and initial temperature coupled with the optimal combination laser intensity and scanning velocity are presented. The results show that the liquid pool moves slightly towards the negative scanning direction and the shape of the liquid pool becomes shallower with higher scanning velocity. A higher laser intensity is needed to achieve the required overlaps when the number of the existing sintered layers increases. Increasing porosity or initial temperature enhances the sintering process and thus less intensity is needed for the overlap requirement

Fabrication and testing of the sintered ceramic UO2 fuel - I - III, Part III - testing of sintered uranium dioxide properties dependent on the fabrication procedure

International Nuclear Information System (INIS)

Novakovic, M.; Ristic, M.M.

1961-12-01

The objective of this task was testing the influence of some parameters on the properties of sintered UO 2 . The influence of parameters tested were as follows: adhesives; pressure in the pressing procedure; temperature of sintering of the UO 2 powder. Other parameters were chosen according to the theoretical study. Sintering was done in argon atmosphere. Characterization of the UO 2 powder was performed meaning determining the needed chemical, physical and physico-chemical properties. Some new methods were developed within this task: SET method for measuring the specific surfaces, DTA, TGA, high-temperature torsion

High temperature oxidation-sulfidation behavior of Cr-Al{sub 2}O{sub 3} and Nb-Al{sub 2}O{sub 3} composites densified by spark plasma sintering

Energy Technology Data Exchange (ETDEWEB)

Saucedo-Acuna, R.A. [Instituto e Ingenieria y Tecnologia, Universidad Autonoma de Cd. Juarez, Av. Del Charro 450 Norte, Col. Partido Romero, C.P. 32310, Cd. Juarez, Chihuahua (Mexico); Monreal-Romero, H.; Martinez-Villafane, A. [Centro de Investigacion en Materiales Avanzados, Departamento de Fisica de Materiales, Miguel de Cervantes 120, Complejo Industrial Chihuahua, C.P. 31109, Chihuahua (Mexico); Chacon-Nava, J.G. [Centro de Investigacion en Materiales Avanzados, Departamento de Fisica de Materiales, Miguel de Cervantes 120, Complejo Industrial Chihuahua, C.P. 31109, Chihuahua (Mexico)], E-mail: jose.chacon@cimav.edu.mx; Arce-Colunga, U. [Centro de Investigacion en Materiales Avanzados, Departamento de Fisica de Materiales, Miguel de Cervantes 120, Complejo Industrial Chihuahua, C.P. 31109, Chihuahua (Mexico); Universidad Autonoma de Tamaulipas, Matamoros 8 y 9 Col. Centro C.P. 87110, Cd. Victoria, Tamaulipas (Mexico); Gaona-Tiburcio, C. [Centro de Investigacion en Materiales Avanzados, Departamento de Fisica de Materiales, Miguel de Cervantes 120, Complejo Industrial Chihuahua, C.P. 31109, Chihuahua (Mexico); De la Torre, S.D. [Centro de Investigacion e Innovacion Tecnologica (CIITEC)-IPN, D.F. Mexico (Mexico)

2007-12-15

The high temperature oxidation-sulfidation behavior of Cr-Al{sub 2}O{sub 3} and Nb-Al{sub 2}O{sub 3} composites prepared by mechanical alloying (MA) and spark plasma sintering (SPS) has been studied. These composite powders have a particular metal-ceramic interpenetrating network and excellent mechanical properties. Oxidation-sulfidation tests were carried out at 900 deg. C, in a 2.5%SO{sub 2} + 3.6%O{sub 2} + N{sub 2}(balance) atmosphere for 48 h. The results revealed the influence of the sintering conditions on the specimens corrosion resistance, i.e. the Cr-Al{sub 2}O{sub 3} and Nb-Al{sub 2}O{sub 3} composite sintered at 1310 deg. C/4 min showed better corrosion resistance (lower weight gains) compared with those found for the 1440 deg. C/5 min conditions. For the former composite, a protective Cr{sub 2}O{sub 3} layer immediately forms upon heating, whereas for the later pest disintegration was noted. Thus, under the same sintering conditions the Nb-Al{sub 2}O{sub 3} composites showed the highest weight gains. The oxidation products were investigated by X-ray diffraction, scanning electron microscopy, and transmission electron microscopy.

Effects of hexagonal boron nitride and sintering temperature on mechanical and tribological properties of SS316L/h-BN composites

International Nuclear Information System (INIS)

Mahathanabodee, S.; Palathai, T.; Raadnui, S.; Tongsri, R.; Sombatsompop, N.

2013-01-01

Highlights: ► 20 vol% h-BN in stainless steel gave the lowest friction coefficient. ► Sintering temperature of 1200 °C was recommended for optimum friction coefficient. ► h-BN in stainless steel transformed to a boride liquid phase at 1250 °C. - Abstract: In this work, hexagonal boron nitride (h-BN)-embedded 316L stainless steel (SS316L/h-BN) composites were prepared using a conventional powder metallurgy process. In order to produce self-lubricating composites, various amounts of h-BN (10, 15 and 20 vol%) were incorporated. Effects of h-BN content and sintering temperature on the mechanical and tribological properties were of primary interest. The results suggested that an increase in h-BN content reduced the hardness of the composites, but that the hardness could be improved by increasing the sintering temperature. Addition of h-BN up to 20 vol% improved the friction coefficient of the composites. At a sintering temperature of 1250 °C, h-BN transformed into a boride liquid phase, which formed a eutectic during cooling and exhibited a deterioration effect on lubricating film formation of the h-BN, resulting in an increase in the friction coefficient of the composites. The specific wear rate was greatly reduced when the composites were sintered at 1200 °C. The lowest friction coefficient and specific wear rate in the composites could be found under the experimental conditions used in this work when using 20 vol% of h-BN at a sintering temperature of 1200 °C

Preparation and Characterization of TiB2-(Supra-Nano-Dual-Phase High-Entropy Alloy Cermet by Spark Plasma Sintering

Directory of Open Access Journals (Sweden)

Shulei Zhang

2018-01-01

Full Text Available This paper introduces the preparation method and characterization results of TiB2 ceramics with CoCrFeNiAl high-entropy alloy (HEA as a sintering aid by Spark Plasma Sintering (SPS. Good wettability between HEA and TiB2 was proved by the sessile drop method, indicating promising prospects for this composite. The sintering results showed that the addition of HEA could dramatically promote the sinterability of TiB2. TiB2-5 wt. % HEA dense ceramics prepared at the optimal temperature of 1650 °C showed fine morphology without formation of brittle phases. The liquid phase in the ceramics was highly consistent with the so-called “supra-nano-dual-phase materials (SNDPM”, with near-ideal strength. This study represents the first time that a ceramic-SNDPM composite has been fabricated since the invention of such structures.

Effect of sintering temperature variations on fabrication of 45S5 bioactive glass-ceramics using rice husk as a source for silica.

Science.gov (United States)

Leenakul, Wilaiwan; Tunkasiri, Tawee; Tongsiri, Natee; Pengpat, Kamonpan; Ruangsuriya, Jetsada

2016-04-01

45S5 bioactive glass is a highly bioactive substance that has the ability to promote stem cell differentiation into osteoblasts--the cells that create bone matrix. The aim of this work is to analyze physical and mechanical properties of 45S5 bioactive glass fabricated by using rice husk ash as its silica source. The 45S5 bioactive glass was prepared by melting the batch at 1300 °C for 3h. The samples were sintered at different temperatures ranging from 900 to 1050 °C with a fixed dwell-time of 2h. The phase transitions, density, porosity and microhardness values were investigated and reported. DTA analysis was used to examine the crystallization temperatures of the glasses prepared. We found that the sintering temperature had a significant effect on the mechanical and physical properties of the bioactive glass. The XRD showed that when the sintering temperature was above 650 °C, crystallization occurred and bioactive glass-ceramics with Na2Ca2Si3O9, Na2Ca4(PO4)2SiO4 and Ca3Si2O7 were formed. The optimum sintering temperature resulting in maximum mechanical values was around 1050 °C, with a high density of 2.27 g/cm(3), 16.96% porosity and the vicker microhardness value of 364HV. Additionally, in vitro assay was used to examine biological activities in stimulated body fluid (SBF). After incubation in SBF for 7 days, all of the samples showed formations of apatite layers indicating that the 45S5 bioactive glasses using rice husk as a raw material were also bioactive. Copyright © 2015 Elsevier B.V. All rights reserved.

Effects of forming temperature and sintering rate to the final properties of FeCuAl powder compacts formed through uniaxial die compaction process

Science.gov (United States)

Rahman, M. M.; Ismail, M. A.; Sopyan, I.; Rahman, H. Y.

2018-01-01

This paper presents the outcomes of an experimental investigation on the effects of forming temperature and sintering schedule to the final characteristics of FeCuAl powder mass formed at different temperature and sintered at different schedule. A lab-scale uni-axial die compaction rig was designed and fabricated which enabled the compaction of powder mass at room temperature as well as elevated temperature. Iron (Fe) powder ASC 100.29 was mechanically mixed with other elemental powders, namely copper (Cu), and aluminum (Al) for 60 minutes and compacted at three different temperature, i.e., 30°C, 150°C, and 200°C by applying 425 MPa of simultaneous downward and upward axial loading to generate green compacts. The as-pressed samples were inspected visually and the defect-free green compacts were subsequently sintered in an argon gas fired furnace at 800°C for 60 min at three different heating/cooling rates, i.e., 5, 10, and 15°C/min, respectively. The sintered samples were then characterised for their physical, electrical, and mechanical properties. The microstructures of the sintered samples were also analysed. The results revealed that a forming temperature of 150°C and a sintering rate of 10°C/min could produce a product with better characteristics.

Behaviour of Ca2Fe2O5 with Nb substitution and sintering temperatures seen by Moessbauer spectroscopy

International Nuclear Information System (INIS)

Duhalde, S.; Saragovi, C.; Moraes, I.J.; Terrile, M.C.; Francisco, R.H.P.

1991-01-01

Moessbauer spectroscopy of samples of Ca 2 Fe 2-x Nb x O 5+x with x values ranging from 0 to 0.8 and sintering temperatures of 1200degC and 1300degC shows the presence of two magnetic fields and a paramagnetic signal. The behaviour of the parameters as a function of x and of the sintering temperatures are discussed and compared with XRD results. (orig.)

Preliminary investigation of liquid phase sintering in ferrous systems

International Nuclear Information System (INIS)

Klein, J.

1975-04-01

Liquid phase sintering was utilized to achieve, by a simple compaction and sintering procedure involving short times and moderate temperatures, a virtually full dense high carbon Fe:C alloy and high boron Fe:B alloy. Parameters such as powder characteristics and mixing, compacting pressure, heating program and the liquid phase fraction were found to influence the sintered density. The response of the Fe:C alloy to a heat treatment is reported along with preliminary experiments in the iron base ternary system Fe:W:C. Residual porosities observed in microstructures of certain liquid phase sintered compacts were accounted for by a proposed capillary flow of the liquid phase and a local densification competing against an overall densification. Some general recommendations are made for liquid phase sintering of powder aggregates. 15 fig., 7 tables

Effect of sintering temperatures and screen printing types on TiO2 layers in DSSC applications

Science.gov (United States)

Supriyanto, Agus; Furqoni, Lutfi; Nurosyid, Fahru; Hidayat, Jojo; Suryana, Risa

2016-03-01

Dye-Sensitized Solar Cell (DSSC) is a candidate solar cell, which has a big potential in the future due to its eco-friendly material. This research is conducted to study the effect of sintering temperature and the type of screen-printing toward the characteristics of TiO2 layer as a working electrode in DSSC. TiO2 layers were fabricated using a screen-printing method with a mesh size of T-49, T-55, and T-61. TiO2 layers were sintered at temperatures of 600°C and 650°C for 60 min. DSSC structure was composed of TiO2 as semiconductors, ruthenium complex as dyes, and carbon as counter electrodes. The morphology of TiO2 layer was observed by using Nikon E2 Digital Camera Microscopy. The efficiencies of DSSC were calculated from the I-V curves. The highest efficiency is 0.015% at TiO2 layer fabricated with screen type T-61 and at a sintering temperature of 650°C.

Effect of sintering temperatures and screen printing types on TiO_2 layers in DSSC applications

International Nuclear Information System (INIS)

Supriyanto, Agus; Furqoni, Lutfi; Nurosyid, Fahru; Suryana, Risa; Hidayat, Jojo

2016-01-01

Dye-Sensitized Solar Cell (DSSC) is a candidate solar cell, which has a big potential in the future due to its eco-friendly material. This research is conducted to study the effect of sintering temperature and the type of screen-printing toward the characteristics of TiO_2 layer as a working electrode in DSSC. TiO_2 layers were fabricated using a screen-printing method with a mesh size of T-49, T-55, and T-61. TiO_2 layers were sintered at temperatures of 600°C and 650°C for 60 min. DSSC structure was composed of TiO_2 as semiconductors, ruthenium complex as dyes, and carbon as counter electrodes. The morphology of TiO_2 layer was observed by using Nikon E2 Digital Camera Microscopy. The efficiencies of DSSC were calculated from the I-V curves. The highest efficiency is 0.015% at TiO_2 layer fabricated with screen type T-61 and at a sintering temperature of 650°C.

The origin of the coercivity reduction of Nd–Fe–B sintered magnet annealed below an optimal temperature

International Nuclear Information System (INIS)

Akiya, T.; Sasaki, T.T.; Ohkubo, T.; Une, Y.; Sagawa, M.; Kato, H.; Hono, K.

2013-01-01

In order to understand the origin of the coercivity reduction in a sintered Nd–Fe–B magnet that is annealed below an optimal annealing temperature, we performed focused ion beam/scanning electron microscopy tomography of post-sinter annealed magnets. A number of grain boundary cracks were observed between Nd 2 Fe 14 B grains and Nd-rich phases in the sample annealed below the optimal temperature. We deduced micromagnetic parameters α and N eff by fitting the temperature dependence of the coercivity. While α was constant regardless of the annealing conditions, N eff increased in the sample annealed below the optimal temperature with the reduced coercivity. This indicates that the reduction of the coercivity is due to the local stray field at the cracks. - Highlights: • We performed FIB/SEM tomography of post-sinter annealed magnets. • A number of grain boundary cracks were observed in the low-coercivity sample. • Parameters α and N eff were deduced from the temperature dependence of coercivity. • While α was constant, N eff increased in the low-coercivity sample. • The reduction of the coercivity is due to the local stray field at the cracks

Superior sinterability of nano-crystalline gadolinium doped ceria powders synthesized by co-precipitation method

International Nuclear Information System (INIS)

Hari Prasad, D.; Kim, H.-R.; Park, J.-S.; Son, J.-W.; Kim, B.-K.; Lee, H.-W.; Lee, J.-H.

2010-01-01

Reduced sintering temperature of doped ceria can greatly simplify the fabrication process of solid oxide fuel cells (SOFCs) by utilizing the co-firing of all cell components with a single step. In the present study, nano-crystalline gadolinium doped ceria (GDC) powders of high sinterability at lower sintering temperature has been synthesized by co-precipitation at room temperature. The successful synthesis of nano-crystalline GDC was confirmed by XRD, TEM and Raman spectroscopy analysis. Dilatometry studies showed that GDC prepared by this method can be fully densified (97% relative density) at a sintering temperature of 950 o C which is fairly lower than ever before. It has also been found that the sintered samples have a higher ionic conductivity of 1.64 x 10 -2 S cm -1 at 600 o C which is suitable for the intermediate temperature SOFC application.

Microstructural analysis of sinterized aluminum powder obtained by the high energy milling of beverage cans

International Nuclear Information System (INIS)

Souza, Jose Raelson Pereira de; Peres, Mauricio Mhirdaui

2016-01-01

The objective is the study of the effect of high energy milling on the sintering of aluminum from beverage cans. The selected aluminum cans were cut and subjected to high energy milling under a common atmosphere (in the air). In milling, three grams of aluminum was used to maintain the ratio of 10/1 between the mass of the beads and the material. The milling time was varied in 1h, 1.5h and 2h, keeping the other variables constant. The particle size distribution was measured by laser granulometry, for further compaction and sintering at a temperature of 600 ° C for 2 h. The samples were characterized by scanning electron microscopy (SEM). The granulometric analysis of the powders found that higher milling times produced finer particles. Powders with granulometry of less than 45 μm were obtained at 1 h, 1.5 h and 2 h times. The times of 1.5h and 2h promoted finer particles with better distribution of size. The SEM analyzes showed little variation in the shape of the particles as a function of the variation of the grinding times, presenting irregularities in the platelet geometry. The sintering time and temperature were effective in the densification of the powder particles, which were influenced by the average particle size

Debinding and Sintering of an Injection-Moulded Hypereutectic Al⁻Si Alloy.

Science.gov (United States)

Ni, Jiaqi; Yu, Muhuo; Han, Keqing

2018-05-16

Hypereutectic Al⁻Si (20 wt.%) alloy parts were fabricated by employing a powder injection moulding (PIM) technique with a developed multi-component binder system composed of high-density polyethylene (35 wt.%), carnauba wax (62 wt.%) and stearic acid (3 wt.%). The feedstocks contained 83 wt.% metal powders. The debinding process was carried out by a combination of solvent extraction and thermal decomposition. The effects of solvent debinding variables such as kind of solvents, debinding temperatures and time, and the bulk surface area to volume ratios on the debinding process were investigated. Thermal debinding and the subsequent sintering process were carried out in a heating sequence under a nitrogen atmosphere. The influences of sintering temperature and sintering time on the mechanical properties and structure were considered. Under the optimal sintering condition, sintering at 550 °C for 3 h, the final sintering parts were free of distortion and exhibited good mechanical properties. Relative sintered density, Brinell hardness, and tensile strength were ~95.5%, 58 HBW and ~154, respectively.

Thermal Conductivity and High-Frequency Dielectric Properties of Pressureless Sintered SiC-AlN Multiphase Ceramics

Directory of Open Access Journals (Sweden)

Jialin Gu

2018-06-01

Full Text Available SiC-AlN multiphase ceramics with 10 wt. %Y2O3-BaO-SiO2 additives were fabricated by pressureless sintering in a nitrogen atmosphere. The effects of SiC contents and sintering temperatures on the sinterability, microstructure, thermal conductivity and high-frequency dielectric properties were characterized. In addition to 6H-SiC and AlN, the samples also contained Y3Al5O12 and Y4Al2O9. SiC-AlN ceramics sintered with 50 wt. % SiC at 2173 K exhibited the best thermal diffusivity and thermal conductivity (26.21 mm2·s−1 and 61.02 W·m−1·K−1, respectively. The dielectric constant and dielectric loss of the sample sintered with 50 wt. % SiC and 2123 K were 33–37 and 0.4–0.5 at 12.4–18 GHz. The dielectric constant and dielectric loss of the samples decreased as the frequency of electromagnetic waves increased from 12.4–18 GHz. The dielectric thermal conductivity properties of the SiC-AlN samples are discussed.

Microstructural characteristics of low-temperature (1400°C sintered MgO obtained from seawater

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Jakić Jelena

2017-01-01

Full Text Available The purpose of this study was to investigate the influence of a rinsing of Mg(OH2 precipitated from seawater by substoichiometric precipitation (80% precipitation and the addition of TiO2 on microstructural characteristics of the MgO obtained by sintering at low temperature (1400°C. The results of examination indicate that the method of rinsing of the magnesium hydroxide precipitate in the technological process of obtaining MgO from seawater significantly affects the chemical composition of samples, primarily with regard to the CaO and B2O3 content. The samples were doped with TiO2 to improve the evaporation of B2O3 and sintering of MgO samples that were characterized by XRD and SEM/EDS. These techniques confirmed the high purity of MgO samples obtained and the formation of secondary compounds in very small quantities that have a positive effect on the densification.

Gas response properties of citrate gel synthesized nanocrystalline MgFe{sub 2}O{sub 4}: Effect of sintering temperature

Energy Technology Data Exchange (ETDEWEB)

Patil, J.Y. [School of Physical Sciences, Solapur University Solapur-413255 (India); Mulla, I.S. [Emeritus Scientist (CSIR), Centre for Materials for Electronic Technology(C-MET) Pune-411 008 (India); Suryavanshi, S.S., E-mail: sssuryavanshi@rediffmail.com [School of Physical Sciences, Solapur University Solapur-413255 (India)

2013-02-15

Graphical abstract: Display Omitted Highlights: ► Synthesis of nanocrystalline MgFe{sub 2}O{sub 4} by economical citrate gel combustion method. ► Structural, morphological, and gas response properties of MgFe{sub 2}O{sub 4}. ► Enhancement in selectivity of MgFe{sub 2}O{sub 4} towards LPG with sintering temperature. ► Use of MgFe{sub 2}O{sub 4} to detect different gases at different operating temperatures. -- Abstract: Spinel type MgFe{sub 2}O{sub 4} material was synthesized by citrate gel combustion method. The effect of sintering temperature on structural, morphological, and gas response properties was studied. The powder X-ray diffraction pattern and transmission electron microscope study confirms nanocrystalline spinel structure of the synthesized powder. The material was tested for response properties to various reducing gases like liquid petroleum gas (LPG), acetone, ethanol, and ammonia. The results demonstrated n-type semiconducting behavior of MgFe{sub 2}O{sub 4} material. It was revealed that MgFe{sub 2}O{sub 4} sintered at 973 K was most sensitive to LPG at 648 K and to acetone at 498 K. However MgFe{sub 2}O{sub 4} sintered at 1173 K exhibited higher response and selectivity to LPG with marginal increase in the operating temperature. Furthermore, the sensor exhibited a fast response and a good recovery. It was observed that the particles size, porosity, and surface activity of the sensor material is affected by the sintering temperature.

High critical temperature superconducting composite and fabrication process

International Nuclear Information System (INIS)

Dubots, P.; Legat, D.

1989-01-01

The core comprises a high temperature superconducting sintered oxide coated with alumina or barium oxide covered with a first sheath in aluminum, a second sheath in niobium and a third sheath in copper [fr

Microstructural stability of spark-plasma-sintered Wf/W composite with zirconia interface coating under high-heat-flux hydrogen beam irradiation

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M. Avello de Lama

2017-12-01

In this paper, the durability and chemical stability of Wf/W composite specimens under cyclic heat-flux loads up to 20 MW/m² (surface temperature: 1260 °C was investigated using hydrogen neutral beam. The bulk material was fabricated by means of spark-plasma-sintering (SPS method using fine tungsten powder and a stack of tungsten wire meshes as reinforcement where the surface of the wire was coated with zirconia thin film to produce an engineered interface. The impact of plasma beam irradiation on microstructure was examined for two kinds of specimens produced at different sintering temperatures, 1400 °C and 1700 °C. Results of microscopic (SEM and chemical (EDX analysis are presented comparing the microstructure and element distribution maps obtained before and after heat flux loading. Effects of different sintering temperatures on damage behaviour are discussed. The present composite materials are shown to be applicable as plasma-facing material for high-heat-flux components.

The microwave effects on the properties of alumina at high frequencies of microwave sintering

International Nuclear Information System (INIS)

Sudiana, I. Nyoman; Ngkoimani, La Ode; Usman, Ida; Mitsudo, Seitaro; Sako, Katsuhide; Inagaki, Shunsuke; Aripin, H.

2016-01-01

Microwave sintering of materials has attracted much research interest because of its significant advantages (e.g. reduced sintering temperatures and soaking times) over the conventional heating. Most researchers compared processes that occurred during the microwave and conventional heating at the same temperature and time. The enhancements found in the former method are indicated as a 'non-thermal effect' which is usually used for explaining the phenomena in microwave processing. Numerous recent studies have been focused on the effect to elucidate the microwave interaction mechanism with materials. Moreover, recent progress on microwave sources such as gyrotrons has opened the possibility for processing materials by using a higher microwave frequency. Therefore, the technology is expected to exhibit a stronger non-thermal effect. This paper presents results from a series of experiments to study the non-thermal effect on microwave sintered alumina. Sintering by using a wide rage of microwave frequencies up to 300 GHz as well as a conventional furnace was carried out. The linear shrinkages of samples for each sintering method were measured. Pores and grains taken from scanning electron microstructure (SEM) images of cut surfaces were also examined. The results of a comparative study of the shrinkages and microstructure evolutions of the sintered samples under annealing in microwave heating systems and in an electric furnace were analyzed. A notably different behavior of the shrinkages and microstructures of alumina after being annealed was found. The results suggested that microwave radiations provided an additional force for mass transports. The results also indicated that the sintering process depended on microwave frequencies.

The microwave effects on the properties of alumina at high frequencies of microwave sintering

Energy Technology Data Exchange (ETDEWEB)

Sudiana, I. Nyoman, E-mail: sudiana75@yahoo.com; Ngkoimani, La Ode; Usman, Ida [Department of Physics, Faculty of Mathematic and Natural Science, Halu Oleo University, Kampus Bumi Tridharma Anduonohu, Kendari 93232 (Indonesia); Mitsudo, Seitaro; Sako, Katsuhide; Inagaki, Shunsuke [Research Center for Development of Far-Infrared Region, University of Fukui, 3-9-1 Bunkyo, Fukui-shi 910-8507 (Japan); Aripin, H. [Center for Material Processing and Renewable Energy, Faculty of Learning Teacher and Education Science, Siliwangi University, Jl. Siliwangi 24 Tasikmalaya 46115, West Java (Indonesia)

2016-03-11

Microwave sintering of materials has attracted much research interest because of its significant advantages (e.g. reduced sintering temperatures and soaking times) over the conventional heating. Most researchers compared processes that occurred during the microwave and conventional heating at the same temperature and time. The enhancements found in the former method are indicated as a 'non-thermal effect' which is usually used for explaining the phenomena in microwave processing. Numerous recent studies have been focused on the effect to elucidate the microwave interaction mechanism with materials. Moreover, recent progress on microwave sources such as gyrotrons has opened the possibility for processing materials by using a higher microwave frequency. Therefore, the technology is expected to exhibit a stronger non-thermal effect. This paper presents results from a series of experiments to study the non-thermal effect on microwave sintered alumina. Sintering by using a wide rage of microwave frequencies up to 300 GHz as well as a conventional furnace was carried out. The linear shrinkages of samples for each sintering method were measured. Pores and grains taken from scanning electron microstructure (SEM) images of cut surfaces were also examined. The results of a comparative study of the shrinkages and microstructure evolutions of the sintered samples under annealing in microwave heating systems and in an electric furnace were analyzed. A notably different behavior of the shrinkages and microstructures of alumina after being annealed was found. The results suggested that microwave radiations provided an additional force for mass transports. The results also indicated that the sintering process depended on microwave frequencies.

High efficiency particulate removal with sintered metal filters

International Nuclear Information System (INIS)

Kirstein, B.E.; Paplawsky, W.J.; Pence, D.T.; Hedahl, T.G.

1981-01-01

Because of their particle removal efficiencies and durability, sintered metal filters have been chosen for high efficiency particulate air (HEPA) filter protection in the off-gas treatment system for the proposed Idaho National Engineering Laboratory Transuranic Waste Treatment Facility. Process evaluation of sintered metal filters indicated a lack of sufficient process design data to ensure trouble-free operation. Subsequence pilot scale testing was performed with flyash as the test particulate. The test results showed that the sintered metal filters can have an efficiency greater than 0.9999999 for the specific test conditions used. Stable pressure drop characteristics were observed in pulsed and reversed flow blowback modes of operation. Over 4900 hours of operation were obtained with operating conditions ranging up to approximately 90 0 C and 24 vol % water vapor in the gas stream

Effects of sintering temperature on structural and electrical transport properties of zinc ferrites prepared by sol-gel route

International Nuclear Information System (INIS)

Anis-ur-Rehman, M.; Malik, M.A.; Ahmad, I.; Nasir, S.; Mubeen, M.; Abdullah, A.

2011-01-01

The effects of sintering temperature on the structural and electrical transport properties of nanocrystalline zinc ferrites are reported. The zinc ferrites were prepared by WOWS sol-gel synthesis route. The prepared sample was sintered at temperatures 500 deg. C, 700 deg. C and 900 deg. C respectively for 2 h. X-ray Diffraction (XRD) technique was used to describe the structural properties. The crystallite size, lattice parameters and porosity of samples were measured from the analysis of XRD data. The average crystallite size for each sample was measured using the Scherrer formula by considering the most intense (3 1 1) peak. The dielectric constant (e), dielectric loss tangent (tan theta ) and AC electrical conductivity of nanocrystalline Zn ferrites are investigated as a function of frequency and sintering temperature. All the electrical properties are explained in accordance with MaxwellWagner model and Koops phenomenological theory. (author)

High temperature resistant cermet and ceramic compositions. [for thermal resistant insulators and refractory coatings

Science.gov (United States)

Phillips, W. M. (Inventor)

1978-01-01

High temperature oxidation resistance, high hardness and high abrasion and wear resistance are properties of cermet compositions particularly to provide high temperature resistant refractory coatings on metal substrates, for use as electrical insulation seals for thermionic converters. The compositions comprise a sintered body of particles of a high temperature resistant metal or metal alloy, preferably molybdenum or tungsten particles, dispersed in and bonded to a solid solution formed of aluminum oxide and silicon nitride, and particularly a ternary solid solution formed of a mixture of aluminum oxide, silicon nitride and aluminum nitride. Ceramic compositions comprising a sintered solid solution of aluminum oxide, silicon nitride and aluminum nitride are also described.

Preparation of morphology controlled Th1-xUxO2 sintered pellets from low-temperature precursors

International Nuclear Information System (INIS)

Clavier, N.; Dacheux, N.; Podor, R.; Hingant, N.; Clavier, N.; Dacheux, N.; Hubert, S.; Barre, N.; Podor, R.; Aranda, L.

2011-01-01

Dense sintered samples of Th 1 - x U x O 2 solid solutions were prepared from the initial precipitation of oxalate precursors through two different wet chemical routes, based either on the direct precipitation of the cations or on the use of hydrothermal method. For both low-temperature precursors, the specific surface area was followed versus the heating temperature and the influence of the conversion step on the oxide powder reactivity was evidenced since it allowed to obtain reactive surfaces in the range of 15-45 m 2 g -1 without any additional grinding step. From dilatometric studies, the operating conditions required for the complete densification of the Th 1 - x U x O 2 pellets were set to a heat treatment of 3 h at 1500 degrees C. In these conditions, the density of the samples lies between 94% and 99% of the calculated value whatever the preparation method chosen which appeared very promising compared to the results already reported under inert atmosphere. The initial precipitation of low-temperature precursors thus allowed to lower the sintering temperature by about 100 degrees C while the use of hydrothermal conditions significantly improved the cationic distribution in the sintered samples, as shown from EPMA statistical experiments. (authors)

Microwave sintering of zirconia toughened alumina at 28GHz

International Nuclear Information System (INIS)

Samandi, M.; Ji, H.; Miyake, S.

1998-01-01

Microwave radiation from a 10 kW, CW gyrotron operating at 28 GHz was employed to sinter 10% zirconia toughened alumina (ZTA) ceramic samples. It has been established that the use of millimetre wave radiation circumvents the difficulties encountered during the sintering of ceramics, i e. formation of hot spot, by radiation at industrially permissible frequency of 2.45GHz. Further, careful density measurement and microstructural characterisation of mm- wave and conventionally sintered samples by XRD, SEM and TEM has unequivocally demonstrated the effectiveness of mm-wave radiation for obtaining high density ceramics at lower sintering temperatures. Copyright (1998) Australasian Ceramic Society

Reduction of surface erosion caused by helium blistering in sintered beryllium and sintered aluminum powder

International Nuclear Information System (INIS)

Das, S.K.; Kaminsky, M.

1976-01-01

Studies have been conducted to find materials with microstructures which minimize the formation of blisters. A promising class of materials appears to be sintered metal powder with small average grain sizes and low atomic number Z. Studies of the surface erosion of sintered aluminum powder (SAP 895) and of aluminum held at 400 0 C due to blistering by 100 keV helium ions have been conducted and the results are compared to those obtained earlier for room temperature irradiation. A significant reduction of the erosion rate in SAP 895 in comparison to annealed aluminum and SAP 930 is observed. In addition results on the blistering of sintered beryllium powder (type I) irradiated at room temperature and 600 0 C by 100 keV helium ions are given. These results will be compared with those reported recently for vacuum cast beryllium foil and a foil of sintered beryllium powder (type II) which was fabricated differently, than type I. For room temperature irradiation only a few blisters could be observed in sintered beryllium powder type I and type II and they are smaller in size and in number than in vacuum cast beryllium. For irradiation at 600 0 C large scale exfoliation of blisters was observed for vacuum cast beryllium but much less exfoliation was seen for sintered beryllium powder, type I, and type II. The results show a reduction in erosion rate cast beryllium, for both room temperature and 600 0 C

Effect of sintering temperatures and screen printing types on TiO{sub 2} layers in DSSC applications

Energy Technology Data Exchange (ETDEWEB)

Supriyanto, Agus; Furqoni, Lutfi; Nurosyid, Fahru, E-mail: nurosyid@yahoo.com; Suryana, Risa [Department of Physics, Faculty of Mathematics and Natural Sciences, Sebel as Maret University Jl. Ir. Sutami 36A Kentingan Surakarta 57126 (Indonesia); Hidayat, Jojo [Research Center for Electronics and Telecommunication, Indonesian Institute of Sciences (PPET-LIPI) Kampus LIPI Gd. 20 Jl. Sangkuriang Bandung (Indonesia)

2016-03-29

Dye-Sensitized Solar Cell (DSSC) is a candidate solar cell, which has a big potential in the future due to its eco-friendly material. This research is conducted to study the effect of sintering temperature and the type of screen-printing toward the characteristics of TiO{sub 2} layer as a working electrode in DSSC. TiO{sub 2} layers were fabricated using a screen-printing method with a mesh size of T-49, T-55, and T-61. TiO{sub 2} layers were sintered at temperatures of 600°C and 650°C for 60 min. DSSC structure was composed of TiO{sub 2} as semiconductors, ruthenium complex as dyes, and carbon as counter electrodes. The morphology of TiO{sub 2} layer was observed by using Nikon E2 Digital Camera Microscopy. The efficiencies of DSSC were calculated from the I-V curves. The highest efficiency is 0.015% at TiO{sub 2} layer fabricated with screen type T-61 and at a sintering temperature of 650°C.

Effects of sintering temperature on the microstructural evolution and wear behavior of WCp reinforced Ni-based coatings

Science.gov (United States)

Chen, Chuan-hui; Bai, Yang; Ye, Xu-chu

2014-12-01

This article focuses on the microstructural evolution and wear behavior of 50wt%WC reinforced Ni-based composites prepared onto 304 stainless steel substrates by vacuum sintering at different sintering temperatures. The microstructure and chemical composition of the coatings were investigated by X-ray diffraction (XRD), differential thermal analysis (DTA), scanning and transmission electron microscopy (SEM and TEM) equipped with energy-dispersive X-ray spectroscopy (EDS). The wear resistance of the coatings was tested by thrust washer testing. The mechanisms of the decomposition, dissolution, and precipitation of primary carbides, and their influences on the wear resistance have been discussed. The results indicate that the coating sintered at 1175°C is composed of fine WC particles, coarse M6C (M=Ni, Fe, Co, etc.) carbides, and discrete borides dispersed in solid solution. Upon increasing the sintering temperature to 1225°C, the microstructure reveals few incompletely dissolved WC particles trapped in larger M6C, Cr-rich lamellar M23C6, and M3C2 in the austenite matrix. M23C6 and M3C2 precipitates are formed in both the γ/M6C grain boundary and the matrix. These large-sized and lamellar brittle phases tend to weaken the wear resistance of the composite coatings. The wear behavior is controlled simultaneously by both abrasive wear and adhesive wear. Among them, abrasive wear plays a major role in the wear process of the coating sintered at 1175°C, while the effect of adhesive wear is predominant in the coating sintered at 1225°C.

Phase and Microstructural Correlation of Spark Plasma Sintered HfB2-ZrB2 Based Ultra-High Temperature Ceramic Composites

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Ambreen Nisar

2017-07-01

Full Text Available The refractory diborides (HfB2 and ZrB2 are considered as promising ultra-high temperature ceramic (UHTCs where low damage tolerance limits their application for the thermal protection system in re-entry vehicles. In this regard, SiC and CNT have been synergistically added as the sintering aids and toughening agents in the spark plasma sintered (SPS HfB2-ZrB2 system. Herein, a novel equimolar composition of HfB2 and ZrB2 has shown to form a solid-solution which then allows compositional tailoring of mechanical properties (such as hardness, elastic modulus, and fracture toughness. The hardness of the processed composite is higher than the individual phase hardness up to 1.5 times, insinuating the synergy of SiC and CNT reinforcement in HfB2-ZrB2 composites. The enhanced fracture toughness of CNT reinforced composite (up to a 196% increment surpassing that of the parent materials (ZrB2/HfB2-SiC is attributed to the synergy of solid solution formation and enhanced densification (~99.5%. In addition, the reduction in the analytically quantified interfacial residual tensile stress with SiC and CNT reinforcements contribute to the enhancement in the fracture toughness of HfB2-ZrB2-SiC-CNT composites, mandatory for aerospace applications.

Debinding and Sintering of an Injection-Moulded Hypereutectic Al–Si Alloy

Directory of Open Access Journals (Sweden)

Jiaqi Ni

2018-05-01

Full Text Available Hypereutectic Al–Si (20 wt.% alloy parts were fabricated by employing a powder injection moulding (PIM technique with a developed multi-component binder system composed of high-density polyethylene (35 wt.%, carnauba wax (62 wt.% and stearic acid (3 wt.%. The feedstocks contained 83 wt.% metal powders. The debinding process was carried out by a combination of solvent extraction and thermal decomposition. The effects of solvent debinding variables such as kind of solvents, debinding temperatures and time, and the bulk surface area to volume ratios on the debinding process were investigated. Thermal debinding and the subsequent sintering process were carried out in a heating sequence under a nitrogen atmosphere. The influences of sintering temperature and sintering time on the mechanical properties and structure were considered. Under the optimal sintering condition, sintering at 550 °C for 3 h, the final sintering parts were free of distortion and exhibited good mechanical properties. Relative sintered density, Brinell hardness, and tensile strength were ~95.5%, 58 HBW and ~154, respectively.

Effect of microstructure changes on magnetic properties of spark plasma sintered Nd-Fe-B powders

Directory of Open Access Journals (Sweden)

Michalski B.

2013-01-01

Full Text Available In this study the SPS method was applied for low RE content (8,5% at. and high RE content (13,5 % at. MQ powders. The powders were sintered in a wide range of temperature, for 5 min., under pressure of 35 MPa. The low RE content grade, densified reluctantly and gained the density close to the theoretical value only for 850 °C. The coercivity decreased gradually with increasing sintering temperature. On the other hand, the densification of the higher RE content grade powder occurred much easier and the coercivity, close to the theoretical value, was achieved already at 650 °C. The coercivity of this material also decreased with increasing sintering temperature. Microstructural studies revealed that the SPS sintering process leads to partial decomposition of the Nd2Fe14B phase. The proportion of the RE-rich and iron phases increases parallel to the increasing sintering temperature. On the basis of the current results one can conclude that fabrication of high density MQ powders based magnets by the SPS method is possible, however the powders having higher RE content should be used for this purpose and the sintering temperature as low as possible, related to density, should be kept.

Fabrication of High-performance Sm-Fe-N isotropic bulk magnets by a combination of High-pressure compaction and current sintering

Energy Technology Data Exchange (ETDEWEB)

Takagi, Kenta, E-mail: k-takagi@aist.go.jp [Materials Research Institute for Sustainable Development, National Institute of Advanced Industrial Science and Technology (AIST), Nagoya 463-8560 (Japan); Nakayama, Hiroyuki; Ozaki, Kimihiro; Kobayashi, Keizo [Materials Research Institute for Sustainable Development, National Institute of Advanced Industrial Science and Technology (AIST), Nagoya 463-8560 (Japan)

2012-04-15

TbCu{sub 7}-type Sm-Fe-N coarse powders in the flake form were consolidated without a bonding medium using a low-thermal-load process of current sintering combined with high-pressure compression. When compacted at 1.2 GPa, the relative density of the powder was increased by 80% with close stacking of the flake particles. Although the subsequent current heating was only briefly performed at a low temperature of 400 Degree-Sign C to avoid decomposition, the compact was consolidated into a rigid bulk in which the particles were bonded at the atomic level. Finally, by using cyclic compaction, this process produced bulk magnets with a density of 92% that exhibited the highest maximum energy product (BH)max of 16.2 MGOe, which surpasses that of conventional isotropic Sm-Fe-N bond magnets. - Highlights: Black-Right-Pointing-Pointer We conduct a consolidation of Sm{sub 1}Fe{sub 7}N bulk magnets without thermal decomposition. Black-Right-Pointing-Pointer Rapid current sintering with high-pressure compaction is used as a low-thermal-load process. Black-Right-Pointing-Pointer In this process, sintering occurs at a temperature of 400 Degree-Sign C, which is below the decomposition point. Black-Right-Pointing-Pointer As a result, bulk magnets with a density of over 92% are obtained without decomposition. Black-Right-Pointing-Pointer These magnets exhibit the highest (BH)max (16.2 MGOe) among isotropic Sm-Fe-N magnets.

Conventional and two step sintering of PZT-PCN ceramics

Science.gov (United States)

Keshavarzi, Mostafa; Rahmani, Hooman; Nemati, Ali; Hashemi, Mahdieh

2018-02-01

In this study, PZT-PCN ceramic was made via sol-gel seeding method and effects of conventional sintering (CS) as well as two-step sintering (TSS) were investigated on microstructure, phase formation, density, dielectric and piezoelectric properties. First, high quality powder was achieved by seeding method in which the mixture of Co3O4 and Nb2O5 powder was added to the prepared PZT sol to form PZT-PCN gel. After drying and calcination, pyrochlore free PZT-PCN powder was synthesized. Second, CS and TSS were applied to achieve dense ceramic. The optimum temperature used for 2 h of conventional sintering was obtained at 1150 °C; finally, undesired ZrO2 phase formed in CS procedure was removed successfully with TSS procedure and dielectric and piezoelectric properties were improved compared to the CS procedure. The best electrical properties obtained for the sample sintered by TSS in the initial temperature of T 1 = 1200 °C and secondary temperature of T 2 = 1000 °C for 12 h.

Effects of Milling Atmosphere and Increasing Sintering Temperature on the Magnetic Properties of Nanocrystalline Ni0.36Zn0.64Fe2O4

Directory of Open Access Journals (Sweden)

Abdollah Hajalilou

2015-01-01

Full Text Available Nanocrystalline Ni0.36Zn0.64Fe2O4 was synthesized by milling a powder mixture of Zn, NiO, and Fe2O3 in a high-energy ball mill for 30 h under three different atmospheres of air, argon, and oxygen. After sintering the 30 h milled samples at 500°C, the XRD patterns suggested the formation of a single phase of Ni-Zn ferrite. The XRD results indicated the average crystallite sizes to be 15, 14, and 16 nm, respectively, for the 30 h milled samples in air, argon, and oxygen atmospheres sintered at 500°C. From the FeSEM micrographs, the average grain sizes of the mentioned samples were 83, 75, and 105 nm, respectively, which grew to 284, 243, and 302 nm after sintering to 900°C. A density of all the samples increased while a porosity decreased by elevating sintering temperature. The parallel evolution of changes in magnetic properties, due to microstructural variations with changes in the milling atmosphere and sintering temperature in the rage of 500–900°C with 100°C increments, is also studied in this work.

Effect of additives in reducing ash sintering and slagging in biomass combustion applications

Energy Technology Data Exchange (ETDEWEB)

Wang, Liang

2012-07-01

The objective of this study was to investigate sintering and slagging behaviors of biofuels during combustion processes. Biofuels tested are derived from the agricultural sector, wood and furniture industry as well as from municipal sewage sludge. It was also the aim to test and evaluate additives that can prevent and abate biomass ash sintering by conducting laboratory and industrial scale tests. Sintering characteristics of sewage sludge ashes at elevated temperatures were investigated by means of different laboratory methods. Utilizing of phosphorus participation agents Al2(SO4)3 or Fe2(SO4)3 caused substantially high contents of aluminum or iron in the studied sewage sludge ashes, respectively. High initial melting temperatures over 1100 degrees C and low sintering tendencies were observed from the sewage sludge ashes rich in aluminum. It was related to presence and formation of the inert mineral phases such as aluminum oxide, quartz and calcium aluminum silicates in the aluminum rich sewage sludge ashes at elevated temperatures. A low melting temperature, about 994 degree C, was detected from the iron rich sewage sludge ash. Severe sintering of this sewage sludge ash was mainly due to generation of low temperature melting iron silicates, as results of interaction and re-assemblage of hematite (Fe2O3), quartz (SiO2) and alkali feldspars under heating. Fusion behaviors of corn cob ashes under rising temperatures were characterized. The work revealed that chemical compositions of corn cob ashes are dominated by potassium, silicon, chlorine and phosphorus. However, the relative concentrations of these principal elements are considerably different for three studied corn cob ashes, which have major influence on ash transformation reactions and sintering tendencies. Compared with the other two, the chemical composition of the Waimanalo corn cob (WCob) was characterized with the highest K/Cl, Si/(Ca+Mg) and (Si+P+K)/(Ca+Mg) molar ratios, which was favorable for

Low temperature sintering of hyperstoichiometric uranium dioxide

International Nuclear Information System (INIS)

Chevrel, H.

1991-12-01

In the lattice of uranium dioxide with hyperstoichiometric oxygen content (UO 2+x ), each additional oxygen atoms is introduced by shifting two anions from normal sites to interstitial ones, thereby creating two oxygen vacancies. The point defects then combine to form complex defects comprising several interstitials and vacancies. The group of anions (3x) in the interstitial position participate in equilibria promoting the creation of uranium vacancies thereby considerably increasing uranium self-diffusion. However, uranium grain boundaries diffusion governs densification during the first two stages of sintering of uranium dioxide with hyperstoichiometric oxygen content, i.e., up to 93% of the theoretical density. Surface diffusion and evaporation-condensation, which are considerably accentuated by the hyperstoichiometric deviation, play an active role during sintering by promoting crystalline growth during the second and third stages of sintering. U 8 O 8 can be added to adjust the stoichiometry and to form a finely porous structure and thus increase the pore area subjected to surface phenomena. The composition with an O/U ratio equal to 2.25 is found to densify the best, despite a linear growth in sintering activation energy with hyperstoichiometric oxygen content, increasing from 300 kj.mol -1 for UO 2.10 to 440 kJ.mol -1 for UO 2.25 . Seeds can be introduced to obtain original microstructures, for example the presence of large grains in small-grain matrix

Single-phase highly densified SrBi{sub 2}Ta{sub 2}O{sub 9} compacts produced by high-pressure sintering

Energy Technology Data Exchange (ETDEWEB)

Pereira, Altair Soria; Souza, Ricson Rocha de; Sousa, Vania Caldas de, E-mail: altair@if.ufrgs.br [Universidade Federal do Rio Grande do Sul (UFRGS), Porto Alegre (Brazil)

2016-07-01

Full text: The development of high-performance lead-free piezoelectric ceramics is an important scientific and technological challenge, as environmental and health issues have imposed restrictions to the use of lead zirconate titanates, the most employed material in ferroelectric devices [1]. Strontium bismuth tantalate (SBT),SrBi{sub 2}Ta{sub 2}O{sub 9}, is an interesting alternative ferroelectric material as its polarization can be modified at low voltages and it shows limited polarization switching fatigue. However, the production of highly densified single-phase bulk SBT by conventional sintering procedures is strongly compromised by stoichiometric changes due to bismuth loss. In this work, high-pressure sintering has been exploited as an alternative procedure to obtain SBT highly-densified single-phase compacts. Using toroidal-type high-pressure chambers, samples were produced by reaction sintering of BiTaO{sub 4} and SrCO{sub 3} powders, mixed in the stoichiometric ratio corresponding to SrBi{sub 2}Ta{sub 2}O{sub 9}, at pressures of 2.5 GPa and 7.7 GPa, and temperatures up to 1250°C, during 10 min. X-ray diffraction and scanning electron microscopy associated to energy-dispersive X-ray spectroscopy were used to follow the phase composition and the microstructure evolution as a function of the processing conditions. A single-phase SBT compact, with a relative density of 93% and a homogeneous microstructure, was produced by sintering at 2.5 GPa/900°C [2]. References: [1] K. Panda, J. Mater. Sci. 44, 5049-5062 (2009). [2] Ricson R.Souza, Rejane K. Kirchner, Jose R. Jurado, Altair S. Pereira, Vania C. Sousa. Journal of Solid State Chemistry 233, 259-268 (2016). (author)

Preparation of silver doped high temperature superconductors

International Nuclear Information System (INIS)

Stavek, Jiri; Zapletal, Vladimir

1989-01-01

High temperature superconductors were prepared by the controlled double-jet precipitation to manipulate the chemical composition, composition gradients, average grain size, grain size distribution, and other factors which contribute to the actual properties and performance of HTSC. The cations (Y-Ba-Cu or Bi-Pb-Ca-Sr-Cu) and oxalic anions solutions were simultaneously separately introduced to the crystallizer with a stirred solution of gelatin under conditions where the temperature, excess of oxalic anions in solution, pH, reactant addition rate, and other reaction conditions were tightly controlled to prepare the high sinterability powder. To increase the sinterability of submicron particles of produced precursor, the silver ions were introduced at the end of the controlled double-jet precipitation. This approach improves the electrical and mechanical properties of produced HTSC specimens. The controlled double jet precipitation provides a viable technique for preparation of oxide superconductors and the process is amenable for scaling up

Fabrication and microstructure of CNTs activated sintered W–Nb alloys

International Nuclear Information System (INIS)

Sha, J.J.; Hao, X.N.; Li, J.; Wang, Z.

2014-01-01

Highlights: • Fabrication and microstructure of CNTs activated sintered W-Nb alloys were investigated. • CNTs could significantly enhance the sintering ability of W-Nb alloys at a low temperature. • The improved sintering was due to the enhanced diffusion of W atoms along the GBs induced by CNTs. • The grain size in CNTs activated sintered W-Nb alloys decreased with increasing the Nb content. -- Abstract: In order to fabricate highly dense W-based alloys at low temperature, in the present work, high-energy ball milling and hot pressing were applied to fabricate W–Nb alloys (mass fraction of Nb varied from 0.5% to 5%), where CNTs were used as the activated sintering additives. The phase composition and microstructure were characterized by XRD and SEM equipped with EDS, respectively. The study found coupled effects of CNTs activated sintering and Nb addition on the enhanced sintering ability and refined microstructure of W at 1500 °C. The main results are: (i) XRD characterization revealed that the high-energy ball milling could significantly reduce the crystallite size of W particles and increase lattice distortion, which would enhance the sintering behavior of W alloys. (ii) The addition of CNTs to W (W–0.1CNTs) led to the formation of nanoscale interfacial layer between W grains during hot pressing, resulting in considerable densification and grain growth. Based on this result, it suggested that the activated sintering of W in the present work is due to an enhanced diffusion of W atoms along the GBs induced by CNTs. (iii) With the addition of CNTs to W–Nb alloys, the densification was improved again, but was not so obvious. The optimal densification was obtained for the W–0.1CNTs–1Nb specimen. Moreover, the microstructure characterization in CNTs activated sintered W–Nb alloys indicated that the distribution of sphere-like W(Nb) solid solution particles and decreased W grain sizes with increasing Nb content are the main microstructure features

Improvement of mechanical strength of sintered Mo alloyed steel by optimization of sintering and cold-forging processes with densification

Science.gov (United States)

Kamakoshi, Y.; Shohji, I.; Inoue, Y.; Fukuda, S.

2017-10-01

Powder metallurgy (P/M) materials have been expected to be spread in automotive industry. Generally, since sintered materials using P/M ones contain many pores and voids, mechanical properties of them are inferior to those of conventional wrought materials. To improve mechanical properties of the sintered materials, densification is effective. The aim of this study is to improve mechanical strength of sintered Mo-alloyed steel by optimizing conditions in sintering and cold-forging processes. Mo-alloyed steel powder was compacted. Then, pre-sintering (PS) using a vacuum sintering furnace was conducted. Subsequently, coldforging (CF) by a backward extrusion method was conducted to the pre-sintered specimen. Moreover, the cold-forged specimen was heat treated by carburizing, tempering and quenching (CQT). Afterwards, mechanical properties were investigated. As a result, it was found that the density of the PS specimen is required to be more than 7.4 Mg/m3 to strengthen the specimen by heat treatment after CF. Furthermore, density and the microstructure of the PS specimen are most important factors to make the high density and strength material by CF. At the CF load of 1200 kN, the maximum density ratio reached approximately 99% by the use of the PS specimen with proper density and microstructure. At the CF load of 900 kN, although density ratio was high like more than 97.8%, transverse rupture strength decreased sharply. Since densification caused high shear stress and stress concentration in the surface layer, microcracks occurred by the damages of inter-particle sintered connection of the surface layer. On the contrary, in case of the CF load of 1200 kN, ultra-densification of the surface layer occurred by a sufficient plastic flow. Such sufficient compressed specimens regenerated the sintered connections by high temperature heat treatment and thus the high strength densified material was obtained. These processes can be applicable to near net shape manufacturing

Production of porous sintered materials using wastes of manufacturing engineering in self-propagating high-temperature synthesis

Directory of Open Access Journals (Sweden)

Y. S. Povstyana

2016-06-01

Full Text Available The increasing amount of wastes produced by the manufacturing engineering, as well as their physical and mechanical properties and restorability provide a search for sphere of their application. The actual problem of modern science is the utilization of wastes and using them in further production that will minimize their harmful impact on the environment and reduce the cost of expensive raw materials. Wastes are ideally suitable for the manufacture of porous permeable materials (filters. Powder metallurgy allows obtaining products with controlled filtration, physical and mechanical properties. Such materials are good filters for regeneration of technical liquids, oils, cooling fluids, sewage etc. The article analyzes the methods and technologies for the manufacture of porous ceramic materials and a new technology for their manufacture, which is based on use of mill scale and natural mineral – saponite as the main components. Compression technology provides products at low pressures and sintering by passing high-temperature synthesis. The proposed technology is characterized by low cost and good physical and mechanical properties of the product that gives a reason to use them for filtering and regeneration of technical liquids.

Electro sinter forging of titanium disks

DEFF Research Database (Denmark)

Cannella, Emanuele; Nielsen, Chris Valentin; Bay, Niels Oluf

by measuring the electrical resistance during the sintering process [5], since low electrical resistance corresponds to high density. It is, however, necessary to be aware that increased temperature, on the other hand, increases the resistance. SEM micrographs and Computed Tomography (CT) are carried out......Electro sinter forging (ESF) is a new sintering process based on the principle of electrical Joule heating. In the present work, middle frequency direct current (MFDC) was flowing through the powder compact, which was under mechanical pressure. The main parameters are the high electrical current......, up to 10 kA, and the low voltage, 1-2 V, resulting in heat generation in the powder. Figure 1 shows the experimental setup. The punches were made of a conductive material; namely a copper alloy. The die, which has to be electrically insulating, was made of alumina. The ESF process takes 3-4s...

Titanium Powder Sintering in a Graphite Furnace and Mechanical Properties of Sintered Parts

Directory of Open Access Journals (Sweden)

Changzhou Yu

2017-02-01

Full Text Available Recent accreditation of titanium powder products for commercial aircraft applications marks a milestone in titanium powder metallurgy. Currently, powder metallurgical titanium production primarily relies on vacuum sintering. This work reported on the feasibility of powder sintering in a non-vacuum furnace and the tensile properties of the as-sintered Ti. Specifically, we investigated atmospheric sintering of commercially pure (C.P. titanium in a graphite furnace backfilled with argon and studied the effects of common contaminants (C, O, N on sintering densification of titanium. It is found that on the surface of the as-sintered titanium, a severely contaminated porous scale was formed and identified as titanium oxycarbonitride. Despite the porous surface, the sintered density in the sample interiors increased with increasing sintering temperature and holding time. Tensile specimens cut from different positions within a large sintered cylinder reveal different tensile properties, strongly dependent on the impurity level mainly carbon and oxygen. Depending on where the specimen is taken from the sintered compact, ultimate tensile strength varied from 300 to 580 MPa. An average tensile elongation of 5% to 7% was observed. Largely depending on the interstitial contents, the fracture modes from typical brittle intergranular fracture to typical ductile fracture.

Sintering and electrical properties of strontium-doped lanthanum manganite

Energy Technology Data Exchange (ETDEWEB)

Tarrago, Diego Pereira; Sousa, Vania Caldas de [Universidade Federal do Rio Grande do Sul (LABIOMAT/PPGEM/UFRGS), Porto Alegre, RS (Brazil). Programa de Pos-Graduacao em Engenharia de Minas, Metalurgica e de Materiais. Lab. de Biomateriais], Email: dptarrago@gmail.com; Moreno Buriel, Berta; Chinarro Martini, Eva; Jurado Egea, Jose Ramon [Consejo Superior de Investigaciones Cientificas (ICV/CSIC), Madrid (Spain). Inst. de Ceramica y Vidrio; Malfatti, Celia de Fraga [Universidade Federal do Rio Grande do Sul (LAPEC/PPGEM/UFRGS), Porto Alegre, RS (Brazil). Programa de Pos-Graduacao em Engenharia de Minas, Metalurgica e de Materiais. Lab. de Pesquisa em Corrosao

2010-07-01

Lanthanum strontium manganites (LSM) are potential materials for cathode applications in solid oxide fuel cells (SOFC) due to their good catalytic activity, chemical stability and compatibility with electrolyte materials in high temperatures. The sinterability of single phase La{sub 1-x}Sr{sub x}Mn{sub O3} (x=0.18) perovskite powders and the electrical properties of the resulting samples are analyzed in this study. Using a heating microscope, the powders were pressed and sintered at different pressures and temperatures, resulting in an open porosity of 33.36% when compacted at 125 MPa and sintered at 1200 degree C. Top and cross-section s canning electron microscopy (SEM) micrographs revealed interconnected pores in the sintered body and, hence, a suitable microstructure for the application. The activation energy for conductance was 0.04 eV and the tested LSM bulk started to exhibit adequate electrical properties at about 500 degree C. (author)

The Effects of Solid Phase Additives on Sintering Properties of Alumina Bioceramic

Institute of Scientific and Technical Information of China (English)

WANG Xin-yu; LI Shi-pu; HE Jian-hua; JIANG Xin; LI Jian-hua

2003-01-01

In order to reduce the sintering temperature and improve the preparing conditions of alumina bioceramics,the Mg-Zr-Y composite solid phase additives were added into high purity Al2O3 micro-powder by chemical coprecipitation method.The powder was shaped under 200MPa cold isostatic pressure,and then the biscuits were sintered at 1600℃ under normal pressure.The sintered alumina materials were tested and the sintering mechanism was discussed.The results show that physical properties of the material were improved comparatively.The Mg-Zr-Y composite solid additives could promote the sintering of alumina bioceramics and the mechanism is solid phase sintering.

Microstructure and properties of sintered mullite developed from ...

Indian Academy of Sciences (India)

Microstructure and properties of sintered mullite developed from Indian bauxite ... ductivity, high-temperature stability, good chemical inertia, ... refractory applications. Normally .... using sputtered gold coating on the polished surface after.

Effect of Aging Temperature on Corrosion Behavior of Sintered 17-4 PH Stainless Steel in Dilute Sulfuric Acid Solution

Science.gov (United States)

Szewczyk-Nykiel, Aneta; Kazior, Jan

2017-07-01

The general corrosion behavior of sintered 17-4 PH stainless steel processed under different processing conditions in dilute sulfuric acid solution at 25 °C was studied by open-circuit potential measurement and potentiodynamic polarization technique. The corrosion resistance was evaluated based on electrochemical parameters, such as polarization resistance, corrosion potential, corrosion current density as well as corrosion rate. The results showed that the precipitation-hardening treatment could significantly improve the corrosion resistance of the sintered 17-4 PH stainless steel in studied environment. As far as the influence of aging temperature on corrosion behavior of the sintered 17-4 PH stainless steel is concerned, polarization resistance and corrosion rate are reduced with increasing aging temperature from 480 up to 500 °C regardless of the temperature of solution treatment. It can be concluded that the highest corrosion resistance in 0.5 M H2SO4 solution exhibits 17-4 PH after solution treatment at 1040 °C followed by aging at 480 °C.

Low-temperature sintering and microwave dielectric properties of Al2TeO6–TeO2 ceramics

International Nuclear Information System (INIS)

Kagomiya, Isao; Kodama, Yuichiro; Shimizu, Yukihiro; Kakimoto, Ken-ichi; Ohsato, Hitoshi; Miyauchi, Yasuharu

2015-01-01

Highlights: • This is the first study of dielectric properties of Al 2 TeO 6 –TeO 2 sintered at 900 °C. • The sintering at 900 °C contributed to densification, but it causes TeO 2 evaporation. • The annealing at 750 °C was effective for the further densification. • The both ε r and Q · f in the Al 2 TeO 6 –TeO 2 were improved with the annealing. - Abstract: We propose Al 2 TeO 6 –TeO 2 ceramics as a candidate for use as low-temperature co-fired ceramics (LTCC). We investigated microwave dielectric properties and low-temperature sintering conditions for Al 2 TeO 6 –TeO 2 ceramics. The calcined Al 2 TeO 6 powders were sintered at 900 °C for 2–10 h with 30–50 wt% additive TeO 2 . X-ray powder diffraction patterns showed that the sintered samples were Al 2 TeO 6 –TeO 2 composite with no other phase. The apparent density was improved with the additive TeO 2 content of up to 45 wt%. The dielectric constant (ε r ) increased by adding TeO 2 content from 35 to 45 wt%, although the quality factor (Q · f) decreased. During sintering at 900 °C, the ε r of the Al 2 TeO 6 –TeO 2 decreased slightly, whereas the Q · f increased gradually. The observed microstructures showed that the longer sintering time makes fewer pores in Al 2 TeO 6 –TeO 2 ceramics. Sintering at 900 °C for a long time contributes to densification, but it simultaneously causes TeO 2 evaporation. To prevent TeO 2 evaporation, we investigated the effects of annealing at 750 °C after sintering at 900 °C. Apparent densities or ε r for the annealed samples were higher than those of the non-annealed samples. The Q · f improved with increasing annealing duration time, suggesting that sintering proceeded well during annealing with slower TeO 2 evaporation at 750 °C. The results show that annealing at 750 °C is effective to facilitate sintering and to control TeO 2 evaporation

The effect of sintering temperature on the intergranular properties and weak link behavior of Bi2223 superconductors

Directory of Open Access Journals (Sweden)

P. Kameli

2006-03-01

Full Text Available  A systematic study of the intergranular properties of (Bi,Pb2 Sr2 Ca2 Cu3 Oy (Bi2223 polycrystalline samples has been done using the electrical resistivity and AC susceptibility techniques. In this study, we have prepared a series of Bi2223 samples with different sintering temperatures. The XRD results show that by increasing the sintering temperature up to 865° c , the Bi2212 phase fraction decreases. It was found that the Bi2212 phase on the grain boundaries is likely to play the role of the weak links and consequently reduces the intergranular critical current densities.

High temperature thermophysical properties of (Th,U)O2 fuels

International Nuclear Information System (INIS)

Jarvis, T.; Banerjee, J.; Bhagat, R.K.; Ravi, K.; Sengupta, A.K.; Kutty, T.R.G.; Majumdar, S.

2000-01-01

In the present investigation thermal expansion data for sintered ThO 2 and ThO 2 containing 2,4,6,10 and 20% UO 2 pellets were measured using a high temperature dilatometer in the temperature range from ambient to 1773K in an inert atmosphere of argon

Analysis of key factors influencing the evaporation performances of an oriented linear cutting copper fiber sintered felt

Science.gov (United States)

Pan, Minqiang; Zhong, Yujian

2018-01-01

Porous structure can effectively enhance the heat transfer efficiency. A kind of micro vaporizer using the oriented linear cutting copper fiber sintered felt is proposed in this work. Multiple long cutting copper fibers are firstly fabricated with a multi-tooth tool and then sintered together in parallel to form uniform thickness metal fiber sintered felts that provided a characteristic of oriented microchannels. The temperature rise response and thermal conversion efficiency are experimentally investigated to evaluate the influences of porosity, surface structure, feed flow rate and input power on the evaporation characteristics. It is indicated that the temperature rise response of water is mainly affected by input power and feed flow rate. High input power and low feed flow rate present better temperature rise response of water. Porosity rather than surface structure plays an important role in the temperature rise response of water at a relatively high input power. The thermal conversion efficiency is dominated by the input power and surface structure. The oriented linear cutting copper fiber sintered felts for three kinds of porosities show better thermal conversion efficiency than that of the oriented linear copper wire sintered felt when the input power is less than 115 W. All the sintered felts have almost the same performance of thermal conversion at a high input power.

Real-time microradiology of disintegration of iron ore sinteres

International Nuclear Information System (INIS)

Kim, Jong Ryun; Kang, H.S.; Lee, Ho Jun; Je, Jung Ho; Jeong, S.K.; Tsai, W.-L.; Hsu, P.C.; Hwu, Y.

2003-01-01

We first present real-time microradiology of disintegration of self-fluxing iron ore sinters in low temperature reduction using highly collimated synchrotron source. The experiments were performed on the 5C1 beamline at PLS (Pohang Light Source, Pohang, Korea), operating at 2.5 GeV. We used unmonochromatized ('white') light with no optical elements except beryllium windows. The images of the crack superimpose, on the two-dimensional projection of a three-dimensional phenomenon, suggest that cracks are always initiated from pores in the sinters and propagate along neighboring pores. Interestingly, cracking occurs mostly on macropores (>800 μm), preferentially initiated from stress concentrated sites on pore surfaces. This dynamic study of the disintegration of sinters clearly shows that the crack initiation temperature is as low as 450 deg. C

Mechanical strength and thermophysical properties of PM212: A high temperature self-lubricating powder metallurgy composite

Science.gov (United States)

Edwards, Phillip M.; Sliney, Harold E.; Dellacorte, Christopher; Whittenberger, J. Daniel; Martineau, Robert R.

1990-01-01

A powder metallurgy composite, PM212, composed of metal bonded chromium carbide and solid lubricants is shown to be self-lubricating to a maximum application temperature of 900 C. The high temperature compressive strength, tensile strength, thermal expansion and thermal conductivity data needed to design PM212 sliding contact bearings and seals are reported for sintered and isostatically pressed (HIPed) versions of PM212. Other properties presented are room temperature density, hardness, and elastic modulus. In general, both versions appear to have adequate strength to be considered as sliding contact bearing materials, but the HIPed version, which is fully dense, is much stronger than the sintered version which contains about 20 percent pore volume. The sintered material is less costly to make, but the HIPed version is better where high compressive strength is important.

Influence of high sintering pressure on the microhardness and wear resistance of diamond powder and silicon carbide-based composites

Directory of Open Access Journals (Sweden)

Osipov Oleksandr Sergueevitch

2004-01-01

Full Text Available The work reported on here involved the development of several samples of "diamond-SiC" composite produced under sintering pressures of up to 9.0 GPa at temperatures of up to 1973 7K. The average size of the diamond micropowder crystals used was 40/28 µm. The sintering process was carried out in a 2500-ton hydraulic press equipped with an anvil-type high-pressure device having a toroidal work surface and a central concavity diameter of 20 mm. The microhardness and wear resistance of the samples were found to be dependent on the sintering pressure. The experimental results indicated that the maximum microhardness and minimum wear resistance coefficients of each compact were attained when the pressure applied during sintering exceeded 6.5 GPa. Based on the established values of pressure, this study served to identify the types of devices applicable for the manufacture of composite material inserts for a variety of rock drilling applications.

Factors Affecting the Sintering of UO2 Pellets

International Nuclear Information System (INIS)

El-Hakim, E.; Afifi, Y.K.

1999-01-01

Sintering of UO 2 pellets is affected by many parameters such as; UO 2 powder parameters, the conditions followed for preparing the green UO 2 pellets and the sintering scheme(heating and cooling rate, soaking time and temperature). The aim of this work is to study the effect of some these parameters on the characteristics of the sintered UO 2 pellets were qualified according to the technical specifications of Candu fuel. Pressed green pellets at different pressing force (15 to 50 k N) were sintered at 1650 ±20 degree for two hours to study the effect of pressing force on the sintered pellets characteristics; visual inspection, pellet dimensions, density and shrinkage ratio. Compacted green pellets at a pressing force of 48 k N were sintered at different sintering temperature (1600± 20 degree, 1650 ±20 degree, 1700± 20 degree) for two hours to study the effect of sintering temperature on the sintered pellets characteristics. The effect of the heating rate (200,300 and 400 degree per hour) on the sintered pellets characteristics was also investigated. It was found that the pressing force used to compact the green pellets had an effect on the density of the sintered pellets. Pellets pressed at 15 k N have a density of 10.3 g/cm 3 while, those pressed at 50 k N have a density of 10.6 g/cm 3. It was observed that increasing the heating rate to 400 degree /h lead to cracked pellets

Temperature stability and corrosion behavior of sintered Nd-Dy-Fe-Co-TM-B magnets, TM:V,Mo (abstract)

International Nuclear Information System (INIS)

Adler, E.; Rodewald, W.; Wall, B.

1991-01-01

By simultaneous additions of Co and V or of Co and Mo the temperature stability of sintered Nd-Fe-Al-B magnets can be improved. 1--3 A partial substitution of Nd by Dy increases the coercivity by 1.4 kA/cm per wt. % Dy in the alloy, which results in strong coercivities at high temperatures. At 150 degree C, for instance, coercivities of about 9 kA/cm can be achieved. The magnetizing behavior is determined by nucleation of reversed domains. A complete magnetization requires a magnetizing field strength of about 25 kA/cm and does not depend on the coercive field strength. Although in Nd-Dy-Fe-Co-Mo-B magnets the Nd-rich Fe eutectic and the Nd 1.1 Fe 4 B 4 boride are replaced by the Nd 3 Co compound and the Mo 2 FeB 2 boride, respectively, the corrosion is similar to sintered Nd-Dy-Fe-B magnets. The corrosion rate at the 85 degree C--85% relative humidity test is much more determined by the surface treatment of the magnets

Design of safety monitor system for operation sintering furnace ME-06

International Nuclear Information System (INIS)

Sugeng Rianto; Triarjo; Djoko Kisworo; Agus Sartono

2013-01-01

Design of safety monitoring system for safety operation of sinter furnace ME-06 has been done. Parameters monitored during this operation include: temperature, gas pressure, flow rate of gas, voltage and current furnace. For sintering furnace temperature system that monitored were the temperature of the furnace temperature, the temperature of the cooling water system inlet and outlet, temperature of flow hydrogen gas inlet and outlet. For pressure system and flow rate gas sinter furnace which monitored the pressure and flow rate of hydrogen gas inlet and outlet. The system also monitors current and voltage applied to the sinter furnace heating system. Monitor system hardware consists of: the system temperature sensor, pressure, rate and data acquisition systems. While software systems using the labview driver interface that connects the hard and software systems. Function test results during sintering operation for setting the temperature 1700 °C sintering temperature increases the ramp function by 250 °C/hour average measurements obtained when the sintering time 1707.016 °C with a standard deviation of 0.38 °C. The maximum temperature of the hydrogen gas temperature 35.4 °C. The maximum temperature of the cooling water system 27.4 °C. The maximum pressure of 1,911 bar Gas Inlet and outlet of 0,051 bar. Maximum inlet gas flow 12.996 L / min and outlet 14.086 L / min. (author)

The physical chemistry and materials science behind sinter-resistant catalysts.

Science.gov (United States)

Dai, Yunqian; Lu, Ping; Cao, Zhenming; Campbell, Charles T; Xia, Younan

2018-06-18

Catalyst sintering, a main cause of the loss of catalytic activity and/or selectivity at high reaction temperatures, is a major concern and grand challenge in the general area of heterogeneous catalysis. Although all heterogeneous catalysts are inevitably subjected to sintering during their operation, the immediate and drastic consequences can be mitigated by carefully engineering the catalytic particles and their interactions with the supports. In this tutorial review, we highlight recent progress in understanding the physical chemistry and materials science involved in sintering, including the discussion of advanced techniques, such as in situ microscopy and spectroscopy, for investigating the sintering process and its rate. We also discuss strategies for the design and rational fabrication of sinter-resistant catalysts. Finally, we showcase recent success in improving the thermal stability and thus sinter resistance of supported catalytic systems.

Microstructural evaluation of the NbC-20Ni cemented carbides during sintering

International Nuclear Information System (INIS)

Rodrigues, D.; Cannizza, E.

2016-01-01

Full text: Fine carbides in a metallic matrix (binder) form the microstructure of the cemented carbides. Grain size and binder content are the main variables to adjust hardness and toughness. These products are produced by Powder Metallurgy, and traditional route involves mixing carbides with binder by high energy milling, pressing and sintering. During sintering, a liquid phase promotes densification, and a final relative density higher than 99% is expected. Sintering is carried out at high temperatures, and dissolution of the carbides changes the chemical composition of the binder. To control grain growth of the main carbide, which reduces hardness, small quantities of secondary carbides are used. These additives limit dissolution and precipitation of the main carbides reducing the final grain size. This paper focused the structural and chemical evolution during sintering using NbC-20Ni cermets. Mixtures of very fine NbC carbides and carbonyl Ni powders were produce by intense milling. These mixtures were pressed using uniaxial pressures from 50 to 200MPa. Shrinkage was evaluated using dilatometric measurements under an atmosphere of dynamic argon. Samples were also sintered under vacuum in high temperature industrial furnace. The sintered samples were characterized in terms of density hardness, toughness and microstructure. DRX was the main tool used to evaluate the structural evolution of the binder. In situ chemical analysis helped to understand the dissolution mechanisms. (author)

Influence of sintering atmospheres on the aluminium sintering characteristics

International Nuclear Information System (INIS)

Mintzer, S.; Bermudez Belkys, S.

1993-01-01

This paper describes the aluminium powder (Al) cool compacted (at 95% from theoretical density) which was sintered at 903 K during 4 hours at different atmospheres; oxidizing (air), inert Argon (Ar), Nitrogen (N) and high vacuum. The results obtained show: a) porosity measurements; greater porosity when sintering in Ar and air. b) Metallographic and Scanning observations: many fine pores (< 1 μm) and pore lines distributed at random, at air sintering and greater pores distributed preferentially near the surface, in Ar and N atmospheres. c) Dimensional changes: tendency to contraction of the samples at N and vacuum sintering and expansion in Ar or air. d) Mechanical properties: greater strength and fluence stresses at air and N sintering. The analysis of the results is performed considering sintering modes in presence of an oxide layer and dropped inert gases. (Author)

Thermally stable sintered porous metal articles

International Nuclear Information System (INIS)

Gombach, A.L.; Thellmann, E.L.

1980-01-01

A sintered porous metal article is provided which is essentially thermally stable at elevated temperatures. In addition, a method for producing such an article is also provided which method comprises preparing a blend of base metal particles and active dispersoid particles, forming the mixture into an article of the desired shape, and heating the so-formed article at sintering temperatures

Field assisted sintering of refractory carbide ceramics and fiber reinforced ceramic matrix composites

Science.gov (United States)

Gephart, Sean

The sintering behaviors of silicon carbide (SiC) and boron carbide (B4C) based materials were investigated using an emerging sintering technology known as field assisted sintering technology (FAST), also known as spark plasma sintering (SPS) and pulse electric current sintering (PECS). Sintering by FAST utilizes high density electric current, uniaxial pressure, and relatively high heating rate compared to conventional sintering techniques. This effort investigated issues of scaling from laboratory FAST system (25 ton capacity) to industrial FAST system (250 ton capacity), as well as exploring the difference in sintering behavior of single phase B4C and SiC using FAST and conventional sintering techniques including hot-pressing (HP) and pressure-less sintering (PL). Materials were analyzed for mechanical and bulk properties, including characterization of density, hardness, fracture toughness, fracture (bend) strength, elastic modulus and microstructure. A parallel investigation was conducted in the development of ceramic matrix composites (CMC) using SiC powder impregnation of fiber compacts followed by FAST sintering. The FAST technique was used to sinter several B4C and SiC materials to near theoretical density. Preliminary efforts established optimized sintering temperatures using the smaller 25 ton laboratory unit, targeting a sample size of 40 mm diameter and 8 mm thickness. Then the same B4C and SiC materials were sintered by the larger 250 ton industrial FAST system, a HP system, and PL sintering system with a targeted dense material geometry of 4 x 4 x 0.315 inches3 (101.6 x 101.6 x 8 mm3). The resulting samples were studied to determine if the sintering dynamics and/or the resulting material properties were influenced by the sintering technique employed. This study determined that FAST sintered ceramic materials resulted in consistently higher averaged values for mechanical properties as well as smaller grain size when compared to conventionally sintered

Formation and properties of two-phase bulk metallic glasses by spark plasma sintering

Energy Technology Data Exchange (ETDEWEB)

Xie Guoqiang, E-mail: xiegq@imr.tohoku.ac.jp [Institute for Materials Research, Tohoku University, 2-1-1 Katahira, Aoba-ku, Sendai 980-8577 (Japan); Louzguine-Luzgin, D.V. [WPI Advanced Institute for Materials Research, Tohoku University, Sendai 980-8577 (Japan); Inoue, Akihisa [Institute for Materials Research, Tohoku University, 2-1-1 Katahira, Aoba-ku, Sendai 980-8577 (Japan); WPI Advanced Institute for Materials Research, Tohoku University, Sendai 980-8577 (Japan)

2011-06-15

Research highlights: > Two-phase bulk metallic glasses with high strength and good soft magnetic properties as well as satisfying large-size requirements were produced by spark plasma sintering. > Effects of sintering temperature on thermal stability, microstructure, mechanical and magnetic properties were investigated. > Densified samples were obtained by the spark plasma sintering at above 773 K. - Abstract: Using a mixture of the gas-atomized Ni{sub 52.5}Nb{sub 10}Zr{sub 15}Ti{sub 15}Pt{sub 7.5} and Fe{sub 73}Si{sub 7}B{sub 17}Nb{sub 3} glassy alloy powders, we produced the two-phase bulk metallic glass (BMG) with high strength and good soft magnetic properties as well as satisfying large-size requirements by the spark plasma sintering (SPS) process. Two kinds of glassy particulates were homogeneously dispersed each other. With an increase in sintering temperature, density of the produced samples increased, and densified samples were obtained by the SPS process at above 773 K. Good bonding state among the Ni- and Fe-based glassy particulates was achieved.

Strength evaluation test of pressureless-sintered silicon nitride at room temperature

Science.gov (United States)

Matsusue, K.; Takahara, K.; Hashimoto, R.

1984-01-01

In order to study strength characteristics at room temperature and the strength evaluating method of ceramic materials, the following tests were conducted on pressureless sintered silicon nitride specimens: bending tests, the three tensile tests of rectangular plates, holed plates, and notched plates, and spin tests of centrally holed disks. The relationship between the mean strength of specimens and the effective volume of specimens are examined using Weibull's theory. The effect of surface grinding on the strength of specimens is discussed.

Performance and Reliability of Bonded Interfaces for High-temperature Packaging: Annual Progress Report

Energy Technology Data Exchange (ETDEWEB)

DeVoto, Douglas J. [National Renewable Energy Laboratory (NREL), Golden, CO (United States)

2017-10-19

As maximum device temperatures approach 200 °Celsius, continuous operation, sintered silver materials promise to maintain bonds at these high temperatures without excessive degradation rates. A detailed characterization of the thermal performance and reliability of sintered silver materials and processes has been initiated for the next year. Future steps in crack modeling include efforts to simulate crack propagation directly using the extended finite element method (X-FEM), a numerical technique that uses the partition of unity method for modeling discontinuities such as cracks in a system.

Microstructural analysis of high-temperature superconductors

International Nuclear Information System (INIS)

Passing, H.

1987-01-01

At present, research concentrates on the composition YBa 2 Cu 3 O 7-δ , which, in the appropriate synthesis, shows a transition from the state of normal conductivity to superconductivity at a temperature of 91 K. An exact control of the oxygen content of the composition is necessary so that the super-conducting orthorhombic structure develops. Depending on the composition and the sintering temperature, it is possible to produce fine-grained and coarse-grained ceramics with a directed crystal structure. Under the light-optical microscope in polarized light, coarse-grained ceramics show twinning, which occurs during cooling down from the sintering temperature because of a phase change combined with a variation in volume. (orig./MM) [de

Immobilization of high-level wastes into sintered glass: 1

International Nuclear Information System (INIS)

Russo, D.O.; Messi de Bernasconi, N.; Audero, M.A.

1987-01-01

In order to immobilize the high-level radioactive wastes from fuel elements reprocessing, borosilicate glass was adopted. Sintering experiments are described with the variety VG 98/12 (SiO 2 , TiO 2 , Al 2 O 3 , B 2 O 3 , MgO, CaO and Na 2 O) (which does not present devitrification problems) mixed with simulated calcinated wastes. The hot pressing line (sintering under pressure) was explored in two variants 1: In can; 2: In graphite matrix with sintered pellet extraction. With scanning electron microscopy it is observed that the simulated wastes do not disolve in the vitreous matrix, but they remain dispersed in the same. The results obtained point out that the leaching velocities are independent from the density and from the matrix type employed, as well as from the fact that the wastes do no dissolve in the matrix. (M.E.L.) [es

Mechanisms and mechanics of shape loss during supersolidus liquid-phase sintering

Science.gov (United States)

Lal, Anand

Rapid sinter densification of relatively coarse prealloyed powders is possible by exceeding the solidus temperature in an approach termed supersolidus liquid phase sintering (SLPS). However, narrow processing windows for densification without distortion often limit this process. The liquid films at the grain boundaries that are responsible for densification also reduce the structural rigidity of components. Hence, components tend to slump under their own weight. Thus, the present study investigates shape loss during SLPS and rationalizes the processing and material factors with regard to separating densification from distortion. Experiments are performed on various prealloyed powders, including bronze, 316L stainless steel, and T15 tool steel. Differential thermal analysis, dilatometry, and in situ video imaging of sintering compacts are used to follow melting, densification, and distortion, respectively. Further, density and dimensional measurements are performed on sintered compacts. Results indicate a dependence of distortion on the sintering temperature and time, compact size, and melting behavior of the alloy. It is shown that the sintering temperature window, where high-density, precise components are obtained, can be widened for 316L stainless steel by boron addition. For the first time, a beam bending technique is used to measure the macroscopic apparent viscosity of semisolid bronze. The viscosity drops with temperature above the solidus and lies in the range of 108 to 106 Pa-s. Additionally, the in situ transverse rupture strength of bronze is measured to demonstrate the softening above the solidus temperature. Further, microstructural measurements are performed to enable correlation with the slumping behavior and viscosity. A model combining the deformation mechanisms, driving forces, and microstructural characteristics is developed to predict the conditions for densification and distortion onset. The microstructure is also correlated with the magnitude

Effect of sintering temperature on physical, structural and optical properties of wollastonite based glass-ceramic derived from waste soda lime silica glasses

Directory of Open Access Journals (Sweden)

Karima Amer Almasri

Full Text Available The impact of different sintering temperatures on physical, optical and structural properties of wollastonite (CaSiO3 based glass-ceramics were investigated for its potential application as a building material. Wollastonite based glass-ceramics was provided by a conventional melt-quenching method and followed by a controlled sintering process. In this work, soda lime silica glass waste was utilized as a source of silicon. The chemical composition and physical properties of glass were characterized by using Energy Dispersive X-ray Fluorescence (EDXRF and Archimedes principle. The Archimedes measurement results show that the density increased with the increasing of sintering temperature. The generation of CaSiO3, morphology, size and crystal phase with increasing the heat-treatment temperature were examined by field emission scanning electron microscopy (FESEM, Fourier transforms infrared reflection spectroscopy (FTIR, and X-ray diffraction (XRD. The average calculated crystal size gained from XRD was found to be in the range 60 nm. The FESEM results show a uniform distribution of particles and the morphology of the wollastonite crystal is in relict shapes. The appearance of CaO, SiO2, and Ca-O-Si bands disclosed from FTIR which showed the formation of CaSiO3 crystal phase. In addition to the calculation of the energy band gap which found to be increased with increasing sintering temperature. Keywords: Soda lime silica glass, Wollastonite, Sintering, Structural properties, Optical properties

Effects of sintering atmosphere and temperature on structural and magnetic properties of Ni-Cu-Zn ferrite nano-particles: Magnetic enhancement by a reducing atmosphere

Energy Technology Data Exchange (ETDEWEB)

Gholizadeh, Ahmad, E-mail: gholizadeh@du.ac.ir; Jafari, Elahe, E-mail: ah_gh1359@yahoo.com

2017-01-15

In this work, effects of sintering atmosphere and temperature on structural and magnetic properties of Ni{sub 0.3}Cu{sub 0.2}Zn{sub 0.5}Fe{sub 2}O{sub 4} nanoparticles prepared by citrate precursor method have been studied. The structural characterization of the samples by X-ray powder diffraction and FT-IR spectroscopy is evidence for formation of a cubic structure with no presence of impurity phase. Calculated values of crystallite size and unit cell parameter show an increase with sintering temperature under different atmospheres. Variation of saturation magnetization with sintering temperature and atmosphere can be attributed to change of three factors: magnetic core size, inversion parameter and the change of Fe{sup 3+}-ion concentration due to the presence of Fe{sup 4+} and Fe{sup 2+} ions. The saturation magnetization gradually grows with sintering temperature due to increase of magnetic core size and a maximum 63 emu/g was achieved at 600 °C under carbon monoxide-ambient atmosphere. - Highlights: • Different sintering atmosphere and temperature cause substantial differences in Ni{sub 0.3}Cu{sub 0.2}Zn{sub 0.5}Fe{sub 2}O{sub 4} nanoparticles. • The saturation magnetization gradually grows. • A maximum 63 emu/g was achieved at 600 °C under a reducing atmosphere.

The effect of sintering conditions and ZrN volume fraction on the mechanical properties of spark plasma sintered W/ZrN composites

International Nuclear Information System (INIS)

Lee, Dongju; Umer, Malik Adeel; Shin, Yoochul; Jeon, Seokwoo; Hong, Soonhyung

2012-01-01

Highlights: ► Effect of sintering conditions on properties of W composites was investigated. ► Effect of ZrN volume fraction on properties of W composites was investigated. ► The grain size and relative density increased with increasing sintering temperature. ► ZrN particles led to an increase in strength of W and a decrease in grain size. ► Highest flexural strength was obtained for 10 vol.% W/ZrN with lowest agglomeration. - Abstract: In an effort to improve the room temperature mechanical properties of tungsten, W/ZrN composites were fabricated by high energy ball milling followed by spark plasma sintering at temperatures in a range of 1200–1700 °C under a pressure of 50 MPa. The effects of sintering conditions and ZrN volume fraction on the mechanical properties of the W/ZrN composites were studied and the results were compared to the properties of monolithic tungsten. The grain size of monolith tungsten and W/ZrN composites was found to increase with an increase in sintering temperature and time. In the case of the W/ZrN composites, ZrN particles led to an increase in the compressive strength of tungsten and a decrease in grain size. The increase in compressive strength of the composites was attributed to a reinforcement effect of ZrN particles as well as grain size refinement according to the Hall–Petch relation. Compressive strength of the composites increased with increasing ZrN content while the flexural strength decreased for samples with ZrN content exceeding 10 vol.%. This was attributed to the effects of ZrN agglomeration within the tungsten matrix.

The agglomeration, coalescence and sliding of nanoparticles, leading to the rapid sintering of zirconia nanoceramics.

Science.gov (United States)

Kocjan, Andraž; Logar, Manca; Shen, Zhijian

2017-05-31

Conventional sintering is a time- and energy-consuming process used for the densification of consolidated particles facilitated by atomic diffusion at high temperatures. Nanoparticles, with their increased surface free energy, can promote sintering; however, size reduction also promotes agglomeration, so hampering particle packing and complete densification. Here we show how the ordered agglomeration of zirconia primary crystallites into secondary particle assemblies ensures their homogeneous packing, while also preserving the high surface energy to higher temperatures, increasing the sintering activity. When exposed to intense electromagnetic radiation, providing rapid heating, the assembled crystallites are subjected to further agglomeration, coalescence and sliding, leading to rapid densification in the absence of extensive diffusional processes, cancelling out the grain growth during the initial sintering stages and providing a zirconia nanoceramic in only 2 minutes at 1300 °C.

Integrated analysis of oxide nuclear fuel sintering

International Nuclear Information System (INIS)

Baranov, V.; Kuzmin, R.; Tenishev, A.; Timoshin, I.; Khlunov, A.; Ivanov, A.; Petrov, I.

2011-01-01

Dilatometric and thermal-gravimetric investigations have been carried out for the sintering process of oxide nuclear fuel in gaseous Ar - 8% H 2 atmosphere at temperatures up to 1600 0 C. The pressed compacts were fabricated under real production conditions of the OAO MSZ with application of two different technologies, so called 'dry' and 'wet' technologies. Effects of the grain size growth after the heating to different temperatures were observed. In order to investigate the effects produced by rate of heating on properties of sintered fuel pellets, the heating rates were varied from 1 to 8 0 C per minute. Time of isothermal overexposure at maximal temperature (1600 0 C) was about 8 hours. Real production conditions were imitated. The results showed that the sintering process of the fuel pellets produced by two technologies differs. The samples sintered under different heating rates were studied with application of scanning electronic microscopy analysis for determination of mean grain size. A simulation of heating profile for industrial furnaces was performed to reduce the beam cycles and estimate the effects of variation of the isothermal overexposure temperatures. Based on this data, an optimization of the sintering conditions was performed in operations terms of OAO MSZ. (authors)

Self-propagating high-temperature synthesis of La(Sr)Ga(Mg)O3-δ for electrolyte of solid oxide fuel cells

International Nuclear Information System (INIS)

Ishikawa, Hiroyuki; Enoki, Makiko; Ishihara, Tatsumi; Akiyama, Tomohiro

2007-01-01

This paper describes self-propagating high-temperature synthesis (SHS) of an electrolyte for solid oxide fuel (SOFC), in comparison to a conventional solid-state reaction method (SRM). Doped-lanthanum gallate: La 0.9 Sr 0.1 Ga 0.8 Mg 0.2 O 3-δ (LSGM9182) and LSGM9173 as the SOFC electrolyte, was prepared by the SHS and sintered at different temperatures, for measuring the electrical conductivity of the sintered LSGM and the power generating performance at 1073 K, in comparison to the SRM. In the SHS, the LSGM powders with smaller size were obtained and easily sintered at the 100 K-lower temperature, 1673 K, than in the SRM. Most significantly, the electrical conductivity of the sintered LSGM9182 was as high as 0.11 S cm -1 and its maximum power density was a value of 245 mW cm -2 in the cell configuration of Ni/LSGM9182 (0.501 mm in thickness)/Sm 0.5 Sr 0.5 CoO 3 . The conclusion was that the proposed SHS-sintering method with many benefits of minimizing the energy requirement and the processing time in the production, easing temperature restriction for the sintering, and improving the electrolyte performance up to a conventional level is practicable for producing the LSGM-electrolyte of SOFC at an intermediate-temperature application

Sintering behavior of LZSA glass-ceramics

Directory of Open Access Journals (Sweden)

Oscar Rubem Klegues Montedo

2009-06-01

Full Text Available The LZSA glass-ceramic system (Li2O-ZrO2-SiO2-Al2O 3 shows interesting properties, such as good chemical resistance, low thermal expansion, high abrasion resistance, and a low dielectric constant. However, in order to obtain a high performance material for specific applications, the sintering behavior must be better understood so that the porosity may be reduced and other properties improved. In this context, a sintering investigation for a specific LZSA glass-ceramic system composition was carried out. A 18.8Li2O-8.3ZrO2-64.2SiO2-8.7Al 2O3 glass was prepared by melting the solids, quenching the melt in water, and grinding the resulting solid in order to obtain a powder (3.68 μm average particle diameter. Subsequently, the glass powder was characterized (chemical analysis and determination of thermal properties and the sintering behavior was investigated using optical non-contact dilatometry measurements. The results showed that the crystallization process strongly reduced the sintering in the temperature interval from 785 to 940 °C, and a maximum thermal shrinkage of 15.4% was obtained with operating conditions of 1020 °C and 180 minutes.

Strain-enhanced sintering of iron powders

Energy Technology Data Exchange (ETDEWEB)

Amador, D.R.; Torralba, J.M. [Universidad Carlos III de Madrid, Departamento de Ciencias de Materiales e Ingenieria Metalurgica, Leganes, Madrid (Spain); Monge, M.A.; Pareja, R. [Universidad Carlos III de Madrid, Departamento de Fisica, Madrid (Spain)

2005-02-01

Sintering of ball-milled and un-milled Fe powders has been investigated using dilatometry, X-ray, density, and positron annihilation techniques. A considerable sintering enhancement is found in milled powders showing apparent activation energies that range between 0.44 and 0.80 eV/at. The positron annihilation results, combined with the evolution of the shrinkage rate with sintering temperature, indicate generation of lattice defects during the sintering process of milled and un-milled powders. The sintering enhancement is attributed to pipe diffusion along the core of moving dislocations in the presence of the vacancy excess produced by plastic deformation. Positron annihilation results do not reveal the presence of sintering-induced defects in un-milled powders sintered above 1200 K, the apparent activation energy being in good agreement with that for grain-boundary diffusion in {gamma}-Fe. (orig.)

Drastic decrease of Ba(Zn1/3Ta2/3O3 sintering temperature by lithium salts and glass phase addition

Directory of Open Access Journals (Sweden)

Marinel, S.

2011-04-01

Full Text Available The complex perovskite oxide Ba(Zn1/3Ta2/3O3 (BZT has been studied for its attractive dielectric properties which make this material interesting for applications such as multilayer ceramics capacitors or hyperfrequency resonators. Nevertheless, BZT ceramic requires high temperature to be correctly sintered (≅1450°C, that is too high to envisage a silver co-sintering (Tf(Ag = 961°C. For this reason, the lowering of the sintering temperature of BZT by glass phase’s additions has been investigated. This material is sinterable at low temperature with combined glass phase –lithium salt additions, and exhibits, at 1MHz very low dielectric losses combined with relatively high dielectric constant and a good stability of this later versus temperature. The 5 wt% of ZnO-SiO2-B2O3 glass phase and 1 wt% of LiF added BZT sample sintered at 900°C exhibits a relative density higher than 95% and attractive dielectric properties: a dielectric constant εr of 32, low dielectrics losses (tan (δ-3 and a temperature coefficient of permittivity τε of -10ppm/°C. Their good dielectric properties and their compatibility with silver electrodes, make these ceramics suitable for L.T.C.C applications.Se ha estudiado el óxido complejo con estructura tipo perovskita Ba (Zn1/3Ta2/3 O3 (BZT. Sus atractivas propiedades dieléctricas le hacen muy interesante para aplicaciones como condensadores cerámicos multicapa o resonadores de microondas. No obstante, los cerámicos de BZT requieren temperaturas de sinterización superiores a 1450 ° C, que es muy alta para abordar un proceso de co-sinterización con electrodos de plata (Tf (Ag = 961 ° C. Para ello, se ha estudiado la bajada de la temperatura de sinterización del BZT mediante la adición de una fase vítrea. La suma combinada de la fase vítrea y la sal de litio lleva la sinterización de este material a temperaturas bajas. Las propiedades dieléctricas presentan pérdidas muy bajas, constante diel

Trace metal chemistry and silicification of microorganisms in geothermal sinter, Taupo Volcanic Zone, New Zealand

Energy Technology Data Exchange (ETDEWEB)

McKenzie, E.J.; Brown, K.L.; Campbell, K.A. [University of Auckland (New Zealand). Dept. of Geology; Cady, S.L. [Portland State University, Portland, OR (United States). Dept. of Geology

2001-08-01

As part of a pilot study investigating the role of microorganisms in the immobilisation ol As, Sb, B, Tl and Ug, the inorganic geochemistry of seven different active sinter deposits and their contact fluids were characterised. A comprehensive series of sequential extractions for a suite of trace elements was carried out on siliceous sinter and a mixed silica-carbonate sinter. The extractions showed whether metals were loosely exchangeable or bound to carbonate, oxide, organic or crystalline fractions. Hyperthermophilic microbial communities associated with sinters deposited from high temperature (92-94{sup o}C) fluids at a variety of geothermal sources were investigated using SEM. The rapidity and style of silicification of the hyperthermophiles can be correlated with the dissolved silica content of the fluid. Although high concentrations of Hg and TI were found associated with the organic fraction of the sinters, there was no evidence to suggest that any of the heavy metals were associated preferentially with the hyperthermophiles at the high temperature (92-94{sup o}C) ends of the terrestrial thermal spring ecosystems studied. (author)

An in situ Study of NiTi Powder Sintering Using Neutron Diffraction

Directory of Open Access Journals (Sweden)

Gang Chen

2015-04-01

Full Text Available This study investigates phase transformation and mechanical properties of porous NiTi alloys using two different powder compacts (i.e., Ni/Ti and Ni/TiH2 by a conventional press-and-sinter means. The compacted powder mixtures were sintered in vacuum at a final temperature of 1373 K. The phase evolution was performed by in situ neutron diffraction upon sintering and cooling. The predominant phase identified in all the produced porous NiTi alloys after being sintered at 1373 K is B2 NiTi phase with the presence of other minor phases. It is found that dehydrogenation of TiH2 significantly affects the sintering behavior and resultant microstructure. In comparison to the Ni/Ti compact, dehydrogenation occurring in the Ni/TiH2 compact leads to less densification, yet higher chemical homogenization, after high temperature sintering but not in the case of low temperature sintering. Moreover, there is a direct evidence of the eutectoid decomposition of NiTi at ca. 847 and 823 K for Ni/Ti and Ni/TiH2, respectively, during furnace cooling. The static and cyclic stress-strain behaviors of the porous NiTi alloys made from the Ni/Ti and Ni/TiH2 compacts were also investigated. As compared with the Ni/Ti sintered samples, the samplessintered from the Ni/TiH2 compact exhibited a much higher porosity, a higher close-to-total porosity, a larger pore size and lower tensile and compressive fracture strength.

Study of automatic boat loading unit and horizontal sintering process of uranium dioxide pellet

International Nuclear Information System (INIS)

He Zhongjing; Chen Yu; Yao Dengfeng; Wang Youliang; Shu Binhua; Wu Genjiu

2014-01-01

Sintering process is a key process for the manufacture of nuclear fuel UO_2 pellet. In our factory, the continuous high temperature sintering furnace is used for sintering process. During the sintering of green pellets, the furnace, the boat and the accumulation way can influence the quality of the final product. In this text, on the basis of early process research, The automatic loading boat Unit and horizontal sintering process is studied successively. The results show that the physical and chemical properties of the products manufactured by automatic loading boat unit and horizontal sintering process can meet the technique requirements completely, and this system is reliable and continuous. (authors)

Plasma preparation and low-temperature sintering of spherical TiC-Fe composite powder

Institute of Scientific and Technical Information of China (English)

Jian-jun Wang; Jun-jie Hao; Zhi-meng Guo; Song Wang

2015-01-01

A spherical Fe matrix composite powder containing a high volume fraction (82vol%) of fine TiC reinforcement was produced us-ing a novel process combining in situ synthesis and plasma techniques. The composite powder exhibited good sphericity and a dense struc-ture, and the fine sub-micron TiC particles were homogeneously distributed in theα-Fe matrix. A TiC–Fe cermet was prepared from the as-prepared spherical composite powder using powder metallurgy at a low sintering temperature;the product exhibited a hardness of HRA 88.5 and a flexural strength of 1360 MPa. The grain size of the fine-grained TiC and special surface structure of the spherical powder played the key roles in the fabrication process.

High temperature creep deformation of glass-phase containing MoSi sub 2 sintered compacts. Glass so wo fukumu MoSi sub 2 shoketsutai no koon henkei

Energy Technology Data Exchange (ETDEWEB)

Shobu, K.; Watanabe, T.; Tani, E. (Government Industrial Research Inst., Kyushu, Saga (Japan))

1991-07-25

As such deformation mechanisms as diffusion, grain boundary sliding and motion of dislocation are known for high temperature deformation of polycrystallines, these atomic theoretical mechanism and quantitative side are not resolved perfectly. In this report, high temperature plasticity of sintered MoSi {sub 2} containing glass phase was examined and obtained some results shown as follows: its transient feature was same as usually observed one; and according to observe its structure, the deformation mechanism was mainly based on grain boundary sliding, and viscous flow of glass phase and diffusion therethrough; stress feature in deformation was shown a transient phenomenon at about 10MPa, and stress index approached to 3 under low stress and to 1 under high stress, in other words stress feature was controlled by viscous flow under high stress and by grain boundary sliding under low stress; and the stress index of grain boundary sliding was supposed to be 3 at low inclined angle and responsive grain boundary and 2 at high inclined angle. 4 refs., 5 figs.

Production and corrosion resistance of NdFeBZr magnets with an improved response to thermal variations during sintering

International Nuclear Information System (INIS)

Yu, L.Q.; Zhong, X.L.; Zhang, Y.P.; Yan, Y.G.; Zhen, Y.H.; Zakotnik, M.

2011-01-01

This study describes an attempt to produce NdFeB magnets that are insensitive to the sintering temperature. It was found that addition of Zr to NdFeB magnets significantly augmented the thermal stability of this magnetic material during sintering at high temperature even at industrial scale. The best sintered magnets were produced by jet-milling the powder (to achieve an average 3.4 μm particle size), and then aligned, pressed and sintered under argon at 1100 o C for 3 h followed by appropriate heat treatment. The magnetic properties of the resulting magnets were: (BH) m =403.8 kJ m -3 (±4.7 kJ m -3 ), B r =1430 mT (±9 mT) and i H c =907 kA m -1 (±12 kA m -1 ). Large grain growth, in excess of 100 μm in the Zr-free magnets, was observed during sintering at 1100 o C. This did not occur in the presence of Zr. These observations imply that the sensitivity of this class of magnets to high sintering temperatures is greatly reduced by Zr addition. Corrosion resistance of NdFeB was therefore significantly improved by the addition of small amounts of Zr. - Research highlights: →This study describes an attempt to produce NdFeB magnets that are insensitive to the sintering temperature. → It was found that addition of Zr to NdFeB magnets significantly augmented the thermal stability of this magnetic material during sintering at high temperature; even at industrial scale. → The magnetic properties of the resulting magnets were: (BH) m =403.8 kJ m -3 (±4.7 kJ m -3 ), B r =1430 mT (±9 mT) and i H c =907 kA m -1 (±12 kA m -1 ).

Sintering studies on iron-carbon-copper compacts

Directory of Open Access Journals (Sweden)

Perianayagam Philomen-D-Anand Raj

2016-01-01

Full Text Available Sintered Iron-Carbon-Copper parts are among the most widely used powder metallurgy product in automobile. In this paper, studies have been carried out to find out the sintering characteristics of iron-carbon-copper compacts when sintered in nitrogen atmosphere. The effects of various processing parameters on the sintering characteristics were studied. The various processing parameters considered were compaction pressure, green density and sintering temperature. The sintering characteristics determined were sintered density, porosity, dimensional change, micro hardness and radial crush strength. The results obtained have been discussed on the basis of micro structural observations. The characteristics of SEM fractography were also used to determine the mechanism of fracture. The fracture energy is strongly dependent on density of the compact.

Effects of helium and deuterium irradiation on SPS sintered W–Ta composites at different temperatures

Energy Technology Data Exchange (ETDEWEB)

Mateus, R., E-mail: rmateus@ipfn.ist.utl.pt [Associação Euratom/IST, Instituto de Plasmas e Fusão Nuclear, Instituto Superior Técnico, Universidade Técnica de Lisboa, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); Dias, M. [ITN, Instituto Tecnológico e Nuclear, Estrada Nacional 10, 2686-953 Sacavém (Portugal); Lopes, J. [ITN, Instituto Tecnológico e Nuclear, Estrada Nacional 10, 2686-953 Sacavém (Portugal); ISEL, Instituto Superior de Engenharia de Lisboa, Rua Conselheiro Emídio Navarro, 1, 1959-007 Lisboa (Portugal); Rocha, J.; Catarino, N.; Franco, N. [ITN, Instituto Tecnológico e Nuclear, Estrada Nacional 10, 2686-953 Sacavém (Portugal); Livramento, V. [Associação Euratom/IST, Instituto de Plasmas e Fusão Nuclear, Instituto Superior Técnico, Universidade Técnica de Lisboa, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); LNEG, Laboratório Nacional de Energia e Geologia, Estrada do Paço do Lumiar, 1649-038 Lisboa (Portugal); and others

2013-11-15

Energetic He{sup +} and D{sup +} ions were implanted into different W–Ta composites in order to investigate their stability under helium and deuterium irradiation. The results were compared with morphological and chemical modifications arising from exposure of pure W and Ta. Special attention was given to tantalum hydride (Ta{sub 2}H) formation due to its implications for tritium inventory. Three W–Ta composites with 10 and 20 at.% Ta were prepared from elemental W powder and Ta fibre or powder through low-energy ball milling in argon atmosphere. Spark plasma sintering (SPS) was used as the consolidation process in the temperature range from 1473 to 1873 K. The results obtained from pure elemental samples and composites are similar. However, Ta{sub 2}H is easily formed in pure Ta by using a pre-implantation stage of He{sup +}, whereas in W–Ta composites the same reaction is clearly reduced, and it can be inhibited by controlling the sintering temperature.

Liquid phase sintered SiC. Processing and transformation controlled microstructure tailoring

Directory of Open Access Journals (Sweden)

V.A. Izhevskyi

2000-10-01

Full Text Available Microstructure development and phase formation processes during sintering of silicon carbide based materials with AlN-Y2O3, AlN-Yb2O3, and AlN-La2O3 sintering additives were investigated. Densification of the materials occurred by liquid-phase sintering mechanism. Proportion of alpha- and beta-SiC powders in the initial mixtures was a variable parameter, while the molar ratio of AlN/RE2O3, and the total amount of additives (10 vol. % were kept constant. Shrinkage behavior during sintering in interrelation with the starting composition of the material and the sintering atmosphere was investigated by high temperature dilatometry. Kinetics of b-SiC to a-SiC phase transformation during post-sintering heat treatment at temperatures 1900-1950 °C was studied, the degree of phase transformation being determined by quantitative x-ray analysis using internal standard technique. Evolution of microstructure resulting from beta-SiC to alpha-SiC transformation was followed up by scanning electron microscopy on polished and chemically etched samples. Transformation-controlled grain growth mechanism similar to the one observed for silicon nitride based ceramics was established. Possibility of in-situ platelet reinforced dense SiC-based ceramics fabrication with improved mechanical properties by means of sintering was shown.

Self-propagating high-temperature synthesis of La(Sr)Ga(Mg)O{sub 3-{delta}} for electrolyte of solid oxide fuel cells

Energy Technology Data Exchange (ETDEWEB)

Ishikawa, Hiroyuki [Center for Advanced Research of Energy Conversion Materials, Hokkaido University, Sapporo 060-8628 (Japan); Enoki, Makiko [Department of Applied Chemistry, Faculty of Engineering, Kyusyu University, Fukuoka 812-8581 (Japan); Ishihara, Tatsumi [Department of Applied Chemistry, Faculty of Engineering, Kyusyu University, Fukuoka 812-8581 (Japan); Akiyama, Tomohiro [Center for Advanced Research of Energy Conversion Materials, Hokkaido University, Sapporo 060-8628 (Japan)]. E-mail: takiyama@eng.hokudai.ac.jp

2007-03-14

This paper describes self-propagating high-temperature synthesis (SHS) of an electrolyte for solid oxide fuel (SOFC), in comparison to a conventional solid-state reaction method (SRM). Doped-lanthanum gallate: La{sub 0.9}Sr{sub 0.1}Ga{sub 0.8}Mg{sub 0.2}O{sub 3-{delta}} (LSGM9182) and LSGM9173 as the SOFC electrolyte, was prepared by the SHS and sintered at different temperatures, for measuring the electrical conductivity of the sintered LSGM and the power generating performance at 1073 K, in comparison to the SRM. In the SHS, the LSGM powders with smaller size were obtained and easily sintered at the 100 K-lower temperature, 1673 K, than in the SRM. Most significantly, the electrical conductivity of the sintered LSGM9182 was as high as 0.11 S cm{sup -1} and its maximum power density was a value of 245 mW cm{sup -2} in the cell configuration of Ni/LSGM9182 (0.501 mm in thickness)/Sm{sub 0.5}Sr{sub 0.5}CoO{sub 3}. The conclusion was that the proposed SHS-sintering method with many benefits of minimizing the energy requirement and the processing time in the production, easing temperature restriction for the sintering, and improving the electrolyte performance up to a conventional level is practicable for producing the LSGM-electrolyte of SOFC at an intermediate-temperature application.

Melt-Pool Temperature and Size Measurement During Direct Laser Sintering

Energy Technology Data Exchange (ETDEWEB)

List, III, Frederick Alyious [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Dinwiddie, Ralph Barton [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Carver, Keith [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Gockel, Joy E. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2017-08-01

Additive manufacturing has demonstrated the ability to fabricate complex geometries and components not possible with conventional casting and machining. In many cases, industry has demonstrated the ability to fabricate complex geometries with improved efficiency and performance. However, qualification and certification of processes is challenging, leaving companies to focus on certification of material though design allowable based approaches. This significantly reduces the business case for additive manufacturing. Therefore, real time monitoring of the melt pool can be used to detect the development of flaws, such as porosity or un-sintered powder and aid in the certification process. Characteristics of the melt pool in the Direct Laser Sintering (DLS) process is also of great interest to modelers who are developing simulation models needed to improve and perfect the DLS process. Such models could provide a means to rapidly develop the optimum processing parameters for new alloy powders and optimize processing parameters for specific part geometries. Stratonics’ ThermaViz system will be integrated with the Renishaw DLS system in order to demonstrate its ability to measure melt pool size, shape and temperature. These results will be compared with data from an existing IR camera to determine the best approach for the determination of these critical parameters.

Novel Routes for Sintering of Ultra-high Temperature Ceramics and their Properties

Science.gov (United States)

2014-10-31

Structural investigation was carried out on metallographic microscope MIM–10, x-ray phase analysis– x-ray device DRON –2. Microhardness was measured by MPT...high- temperature X-ray diffractometer DRON -UM1 with high-temperature device UVD- 2000 (temperature interval 290-830K) and monochromatic Cu-Kα

Milling properties of low temperature sintered zirconia blocks for dental use

Energy Technology Data Exchange (ETDEWEB)

Lan, Ting-Hsun; Wang, Chau-Hsiang [Department of Prosthodontics, Kaohsiung Medical University Hospital, Kaohsiung 80756, Taiwan (China); School of Dentistry, College of Dental Medicine, Kaohsiung Medical University, Kaohsiung 80728, Taiwan (China); Chen, Ker-Kong [Department of Conservation, Kaohsiung Medical University Hospital, Kaohsiung 80756, Taiwan (China); School of Dentistry, College of Dental Medicine, Kaohsiung Medical University, Kaohsiung 80728, Taiwan (China); Wang, Moo-Chin, E-mail: mcwang@kmu.edu.tw [Department of Fragrance and Cosmetic Science, Kaohsiung Medical University, 100 Shih-Chuan 1st Road, Kaohsiung 80728, Taiwan (China); Department of Medical Research, Kaohsiung Medical University Hospital, Kaohsiung, 80756, Taiwan (China); Lee, Huey-Er, E-mail: huerle@kmu.edu.tw [Department of Prosthodontics, Kaohsiung Medical University Hospital, Kaohsiung 80756, Taiwan (China); School of Dentistry, College of Dental Medicine, Kaohsiung Medical University, Kaohsiung 80728, Taiwan (China)

2017-04-01

To investigate the milling properties of different yttria-tetragonal zirconia polycrystalline (Y-TZP) block materials by applying a dental computer numerical control (CNC) milling center. Low temperature sintering zirconia block denoted by KMUZ (experimental) with two commercial zirconia blocks for T block made in Taiwan and a G block made in Germany were compared for the milling properties. Seventy-two specimens were milled using the same CNC milling center, and properties were evaluated by measuring the weight loss (g), milling time (s), margin integrity (%) and broken diameter (μm). The crystalline phases contents were identified by X-ray diffraction and the microstructures of the sintering specimens were observed by scanning electron microscopy and transmission electron microscopy. The mean milling time of G and KMUZ were significantly shorter than T (P < 0.05). The KMUZ samples exhibited the least weight loss among the three kinds of blocks (P < 0.05). The percentages of marginal integrity after milling were high in G and KMUZ but low in T (P < 0.05). The mean broken diameters were from 90 μm to 120 μm. The phase transformation of t-ZrO{sub 2} (KMUZ: 7.4%, G: 5.9%, T: 3.2%) to m-ZrO{sub 2} when facing the milling pressure in ZrO{sub 2} blocks was observed by XRD. The result of TEM microstructure of KMUZ revealed that Y and Si were soluble in grain boundaries. The results show that the milling properties of KMUZ were better than one commercial T and near the G. The hindered grain growth, as a result of the Y{sup 3+} content in the grain boundaries, also plays a role in promoting the abnormal grain growth of 3Y-TZP. - Highlights: • The phase transformation of t-ZrO{sub 2} to m-ZrO{sub 2} affects the milling properties. • The phase content of t-ZrO2 was 100% when sintering at 1350 °C for 2 h. • The Y{sup 3+} content in the grain boundaries that hinders grain growth. • The Y{sup 3+} content in boundaries also promotes the abnormal grain growth of 3Y-TZP.

Study of ceramics sintering under high pressures

International Nuclear Information System (INIS)

Kunrath Neto, A.O.

1990-01-01

A systematic study was made on high pressure sintering of ceramics in order to obtain materials with controlled microstructure, which are not accessible by conventional methods. Some aspects with particular interest were: to achieve very low porosity, with fine grains; to produce dispersed metastable and denser phases which can act as toughening agents; the study of new possibilities for toughening enhancement. (author)

Transport properties of microwave sintered pure and glass added MgCuZn ferrites

Energy Technology Data Exchange (ETDEWEB)

Madhuri, W., E-mail: madhuriw12@gmail.com [School of Advanced Sciences, VIT University, Vellore 632 014 (India); Penchal Reddy, M.; Kim, Il Gon [Department of Physics, Changwon National University, Changwon 641 773 (Korea, Republic of); Rama Manohar Reddy, N. [Department of Materials Science and Nanotechnology, Yogi Vemana University, Kadapa 516 227 (India); Siva Kumar, K.V. [Ceramic Composites Materials Laboratory, Sri Krishnadevaraya University, Anantapur 515 055 (India); Murthy, V.R.K. [Microwave Laboratory, IIT Madras, Chennai 600 036 (India)

2013-07-01

Highlights: • MgCuZn ferrite was successfully prepared by novel microwave sintering (MS) method. • The sintering temperature was notably reduced from 1150 °C to 950 °C for MS. • Temperature dependence of DC conductivity and AC conductivity are studied. • 1 wt% PBS glass added MS MgCuZn ferrite samples are suitable for core materials in multilayer chip inductors (MLCI). -- Abstract: A series of pure stoichiometric and 1 wt% lead borosilicate (PBS) glass added MgCuZn ferrite with the general formula Mg{sub 0.5}Cu{sub x}Zn{sub 0.5−x}Fe{sub 2}O{sub 4} with x = 0.05, 0.1, 0.15, 0.2, 0.25 and 0.3 were synthesized by microwave sintering technique. Single phase spinel structure is exhibited by the XRD patterns of these ferrites. DC and AC conductivity were investigated as a function of composition, temperature and frequency. DC conductivities were also estimated using the impedance spectroscopy analysis of Cole–Cole plots. The DC conductivities thus obtained are in good agreement with the experimental results. All the investigated samples exhibited two regions of conductivity one in the low temperature and the second in the high temperature region. It is observed that PBS glass added samples have lower conductivities than pure samples. Due to their lower conductivities and sintering temperatures the 1 wt% PBS glass added samples are suitable for multilayer chip inductor (MLCI) and high definition TV deflection yoke material application.

Vacuum-sintered body of a novel apatite for artificial bone

Science.gov (United States)

Tamura, Kenichi; Fujita, Tatsushi; Morisaki, Yuriko

2013-12-01

We produced regenerative artificial bone material and bone parts using vacuum-sintered bodies of a novel apatite called "Titanium medical apatite (TMA®)" for biomedical applications. TMA was formed by chemically connecting a Ti oxide molecule with the reactive [Ca10(PO4)6] group of Hydroxyapatite (HAp). The TMA powders were kneaded with distilled water, and solid cylinders of compacted TMA were made by compression molding at 10 MPa using a stainless-steel vessel. The TMA compacts were dried and then sintered in vacuum (about 10-3 Pa) or in air using a resistance heating furnace in the temperature range 1073-1773 K. TMA compacts were sintered at temperatures greater than 1073 K, thus resulting in recrystallization. The TMA compact bodies sintered in the range 1273-1773 K were converted into mixtures composed of three crystalline materials: α-TCP (tricalcium phosphate), β-TCP, and Perovskite-CaTiO3. The Perovskite crystals were stable and hard. In vacuum-sintering, the Perovskite crystals were transformed into fibers (approximately 1 µm in diameter × 8 µm in length), and the fiber distribution was uniform in various directions. We refer to the TMA vacuum-sintered bodies as a "reinforced composite material with Perovskite crystal fibers." However, in atmospheric sintering, the Perovskite crystals were of various sizes and were irregularly distributed as a result of the effect of oxygen. After sintering temperature at 1573 K, the following results were obtained: the obtained TMA vacuum-sintered bodies (1) were white, (2) had a density of approximately 2300 kg/m3 (corresponding to that of a compact bone or a tooth), and had a thermal conductivity of approximately 31.3 W/(m·K) (corresponding to those of metal or ceramic implants). Further, it was possible to cut the TMA bodies into various forms with a cutting machine. An implant made of TMA and inserted into a rabbit jaw bone was covered by new bone tissues after just one month because of the high

Optimization of Sintering Time and Holding Time for 3D Printing of Fe-Based Metallic Glasses

Directory of Open Access Journals (Sweden)

Wenzheng Wu

2018-06-01

Full Text Available Fe-based metallic glasses are amorphous alloys with high strength, high hardness, and excellent corrosion resistance; however, the immaturity of processing methods has prevented their wide application in industrial production. Fe-based metallic glass parts were manufactured employing pneumatic injection additive manufacturing in this study. An evenly dispersed and stable Fe-based metallic glass powder slurry with a solids content of 50% was prepared firstly. Then the Fe-based metallic glass parts were printed. The printed parts were dried, debinded, and sintered for strengthening. The deformations of the printed parts and sintered parts relative to the original model were then analyzed by a 3D scanning reconstruction method. The slightly average bulging and sunken deformation of the printed parts and sintered parts confirmed the good printing accuracy of the pneumatic injection manufacture system. The effects of the sintering temperature and holding time on the properties of the sintered parts were studied. For a sintering temperature of 580 °C and holding time of 1 h, the surface quality of the sintered parts was better. The sintering of 3D-printed Fe-based metallic glass parts was preliminarily realized in this study, and the feasibility of preparing Fe-based metallic glass using pneumatic injection additive manufacture was verified.

Ash chemistry and sintering, verification of the mechanisms

Energy Technology Data Exchange (ETDEWEB)

Hupa, M.; Skrifvars, B.J. [Aabo Akademi, Turku (Finland)

1996-12-01

In this project four sintering mechanisms have been studied, i.e., partial melting with a viscous liquid, partial melting with a non-viscous liquid, chemical reaction sintering and solid state sintering. The work has aimed at improving the understanding of ash sintering mechanisms and quantifying their role in combustion and gasification. The work has been oriented in particular on the understanding of biomass ash behavior. The work has not directly focused on any specific technical application. However, results can also be applied on other fuels such as brown coal, petroleum coke, black liquor and different types of wastes (PDF, RDF, MSW). In one part of study the melting behavior was calculated for ten biomass ashes and compared with lab measurements of sintering tendencies. The comparison showed that the T{sub 15} temperatures, i.e. those temperatures at which the ashes contained 15 % molten phase, correlated fairly well with the temperature at which the sintering measurements detected sintering. This suggests that partial melting can be predicted fairly accurate for some ashes already with the today existing thermodynamic calculation routines. In some cases, however the melting calculations did not correlate with the detected sintering temperatures. In a second part detailed measurements on ash behavior was conducted both in a semi full scale CFB and a lab scale FBC. Ashes and deposits were collected and analyzed in several different ways. These analyses show that the ash chemistry shifts radically when the fuel is shifted. Fuels with silicate based ashes behaved totally different than those with an oxide or salt based ash. The chemistry was also affected by fuel blending. The ultimate goal has been to be able to predict the ash thermal behavior during biomass thermal conversion, using the fuel and ash elemental analyses and a few operational key parameters as the only input data. This goal has not yet today been achieved. (author)

Influence of sintering temperature in red ceramic with addition of mill scale

International Nuclear Information System (INIS)

Arnt, A.B.C.; Rocha, M.R.; Bernardin, A.M.; Meller, J.G.

2010-01-01

This study aimed to evaluate the influence of sintering temperature in a red ceramic body with the addition of mill scale. This residue consists of oxides of iron had to replace the function of pigments used in ceramic materials. After chemical characterization, by X-ray diffraction, X-ray fluorescence and scanning electron microscopy, this residue was added at a rate of 5% in commercial ceramic past. The formulations were subjected to different burn temperatures of around 950 deg C, 1000 deg C and 1200 deg C. The formulations were evaluated for physical loss to fire, linear firing shrinkage, water absorption and flexural strength by 3 and intensity of tone. The results indicate that the different firing temperatures influence the strength and stability of tone in the formulations tested. (author)

Hot-pressed silicon nitride with various lanthanide oxides as sintering additives

Science.gov (United States)

Ueno, K.; Toibana, Y.

1984-01-01

The effects of addition of various lanthanide oxides and their mixture with Y2O3 on the sintering of Si3N4 were investigated. The addition of simple and mixed lanthanide oxides promoted the densification of Si3N4 in hot-pressing at 1800 C under 300-400kg/ centimeters squared for 60 min. The crystallization of yttrium and lanthanide-silicon oxynitrides which was observed inn the sintered body containing yttrium-lanthanide mixed oxides as additives led to the formation of a highly refractory Si3N4 ceramic having a bending strength of 82 and 84 kg/millimeters squared at room temperature and 1300 C respectively. In a Y2O3+La2O3 system, a higher molar ratio of La2O3 to Y2O3 gave a higher hardness and strength at high temperatures. It was found that 90 min was an optimum sintering time for the highest strength.

Sintering Behavior of Spark Plasma Sintered SiC with Si-SiC Composite Nanoparticles Prepared by Thermal DC Plasma Process

Science.gov (United States)

Yu, Yeon-Tae; Naik, Gautam Kumar; Lim, Young-Bin; Yoon, Jeong-Mo

2017-11-01

The Si-coated SiC (Si-SiC) composite nanoparticle was prepared by non-transferred arc thermal plasma processing of solid-state synthesized SiC powder and was used as a sintering additive for SiC ceramic formation. Sintered SiC pellet was prepared by spark plasma sintering (SPS) process, and the effect of nano-sized Si-SiC composite particles on the sintering behavior of micron-sized SiC powder was investigated. The mixing ratio of Si-SiC composite nanoparticle to micron-sized SiC was optimized to 10 wt%. Vicker's hardness and relative density was increased with increasing sintering temperature and holding time. The relative density and Vicker's hardness was further increased by reaction bonding using additional activated carbon to the mixture of micron-sized SiC and nano-sized Si-SiC. The maximum relative density (97.1%) and Vicker's hardness (31.4 GPa) were recorded at 1800 °C sintering temperature for 1 min holding time, when 0.2 wt% additional activated carbon was added to the mixture of SiC/Si-SiC.

Two-step flash light sintering of copper nanoparticle ink to remove substrate warping

Energy Technology Data Exchange (ETDEWEB)

Ryu, Chung-Hyeon; Joo, Sung-Jun [Department of Mechanical Convergence Engineering, Hanyang University, Haengdang-dong, Seongdong-gu, Seoul 133-791 (Korea, Republic of); Kim, Hak-Sung, E-mail: kima@hanyang.ac.kr [Department of Mechanical Convergence Engineering, Hanyang University, Haengdang-dong, Seongdong-gu, Seoul 133-791 (Korea, Republic of); Institute of Nano Science and Technology, Hanyang University, Seoul, 133-791 (Korea, Republic of)

2016-10-30

Highlights: • We performed the two-step flash light sintering for copper nanoparticle ink to remove substrate warping. • 12 J/cm{sup 2} of preheating and 7 J/cm{sup 2} of main sintering energies were determined as optimum conditions to sinter the copper nanoparticle ink. • The resistivity of two-step sintered copper nanoparticle ink was 3.81 μΩ cm with 5B adhesion level, 2.3 times greater than that of bulk copper. • The two-step sintered case showed a high conductivity without any substrate warping. - Abstract: A two-step flash light sintering process was devised to reduce the warping of polymer substrates during the sintering of copper nanoparticle ink. To determine the optimum sintering conditions of the copper nanoparticle ink, the flash light irradiation conditions (pulse power, pulse number, on-time, and off-time) were varied and optimized. In order to monitor the flash light sintering process, in situ resistance and temperature monitoring of copper nanoink were conducted during the flash light sintering process. Also, a transient heat transfer analysis was performed by using the finite-element program ABAQUS to predict the temperature changes of copper nanoink and polymer substrate. The microstructures of the sintered copper nanoink films were analyzed by scanning electron microscopy. Additionally, an X-ray diffraction and Fourier transform infrared spectroscopy were used to characterize the crystal phase change of the sintered copper nanoparticles. The resulting two-step flash light sintered copper nanoink films exhibited a low resistivity (3.81 μΩ cm, 2.3 times of that of bulk copper) and 5B level of adhesion strength without warping of the polymer substrate.

Optimization of thorium oxalate precipitation conditions relative to thorium oxide sinterability

International Nuclear Information System (INIS)

White, G.D.; Bray, L.A.; Hart, P.E.

1980-01-01

The effect of thorium oxalate precipitation conditions on derived oxide sinterability was investigated with the objective of producing ThO 2 powder that could be sintered to high density without premilling. Precipitation conditions examined were temperature, digestion time and agitation method which were employed in a two-level factorial experimental design to delineate their effects. The two levels for each of the factors, respectively, were 10 0 C and 70 0 C, 15 min and 360 min, and mechanical stirrer and a homogenizer that imparted both mechanical and ultrasonic agitation. The ThO 2 derived from each of the precipitation trials was characterized with respect to morphology, surface area, and crystallite size as well as sinterability. Only precipitation temperature had a significant effect upon all the properties of the derived oxide powders

Consolidation of copper and aluminium powders by spark plasma sintering

Science.gov (United States)

Saiprasad, M.; Atchayakumar, R.; Thiruppathi, K.; Raghuraman, S.

2016-09-01

Processing in the powder metallurgy route has emerged as an economical process for the production of near net shaped components with a wide range of desired mechanical properties suitable for various applications of industrial needs. This research work was conducted with an objective of studying the improvisation of density and hardness of Copper-Aluminium alloy prepared by spark plasma sintering. Cu-Al alloy with a composition of 95% copper and 5% aluminium was prepared by SPS process. SPS is a low voltage, DC pulse current activated, pressure-assisted sintering, which enables sintering at lower temperatures and shorter durations. The combination offered by Cu-Al alloy of high strength and high corrosion resistance results their applications under a wide variety of conditions. The density and hardness of the prepared sample were measured by conducting appropriate tests. Apparently, the values of hardness and density of the specimen prepared by SPS seemed to be better than that of conventional sintering. The experimental procedure, testing methodologies and analysis are presented.

Plasma sintering of ferritic steel reinforced with niobium carbide prepared by high energy milling

International Nuclear Information System (INIS)

Silva Junior, J.F. da; Almeida, E.O.; Gomes, U.U.; Alves Junior, C.; Messias, A.P.; Universidade Federal do Rio Grande do Norte

2010-01-01

Plasma is an ionized gas where ions are accelerated from anode to cathode surface, where the sample is placed. There are a lot of collisions on cathode surface by ions heating and sintering the sample. High energy milling (HEM) is often used to produce composite particles to be used on powder metallurgy. These particles can exhibit fine particles and high phase dispersion. This present work aim to study ferritic steels reinforced with 3%NbC prepared by HEM and sintered on plasma furnace. Ferritic steel and NbC powders were milled during 5 hours and characterized by SEM, XRD and laser scattering. Then, these composite powders were compacted in a cylindrical steel die and then sintered in a plasma furnace. Vickers microhardness tests and SEM and XRD analysis were performed on sintered samples. (author)

Simulated UO{sub 2} fuel containing CsI by spark plasma sintering

Energy Technology Data Exchange (ETDEWEB)

Wangle, T. [European Commission, Joint Research Centre (JRC), Institute for Transuranium Elements (ITU), Postfach 2340, 76125 Karlsruhe (Germany); Czech Technical University in Prague, Faculty of Nuclear Sciences and Physical Engineering, Břehová 7, Praha 1, 115 19 (Czech Republic); Tyrpekl, V. [European Commission, Joint Research Centre (JRC), Institute for Transuranium Elements (ITU), Postfach 2340, 76125 Karlsruhe (Germany); Cologna, M., E-mail: marco.cologna@ec.europa.eu [European Commission, Joint Research Centre (JRC), Institute for Transuranium Elements (ITU), Postfach 2340, 76125 Karlsruhe (Germany); Somers, J. [European Commission, Joint Research Centre (JRC), Institute for Transuranium Elements (ITU), Postfach 2340, 76125 Karlsruhe (Germany)

2015-11-15

Herein, an innovative preparation procedure has been deployed enabling, for the first time, the incorporation of volatile fission product simulant into highly dense nuclear fuel pellets. Highly volatile fission products were embedded in a dense UO{sub 2} matrix in the form of CsI by simply mixing starting materials and consolidation in a Spark Plasma Sintering step at 1000 °C with a 5 min dwell time. CsI particles were evenly distributed throughout the pellet and were located at the grain boundaries. The sintering rate is dependent on the O/U ratio of the powder. Addition of CsI also acts as a sintering aid, reducing the temperature of maximum densification. - Highlights: • A new method was developed to incorporation of volatile fission products simulants into dense nuclear fuel pellets. • CsI doped UO{sub 2} pellets were synthetized for the first time, by Spark Plasma Sintering. • The sintering rate in Spark Plasma Sintering is dependent on the O/U ratio of UO{sub 2+x}.

Sintering characteristics of nano-ceramic coatings

NARCIS (Netherlands)

de Hosson, J.T.M.; Popma, R.

2003-01-01

This paper concentrates on sintering characteristics of nano-sized ceramic SiO2 particles. The sintering process is studied as a function of temperature using a conventional furnace and using a laser beam. The underlying idea is to combine the nanoceramic sol-gel concept with inkjet technology and

Selection of optimal sintering temperature of K0.5Na0.5NbO3 ceramics for electromechanical applications

Directory of Open Access Journals (Sweden)

Gaurav Vats

2014-03-01

Full Text Available This paper has considered the selection of the optimal processing parameter (sintering temperature leading to best possible properties of K0.5Na0.5NbO3 (KNN for electromechanical applications. Vital piezoelectric properties for such applications include the piezoelectric coupling coefficient (kp, piezoelectric coefficient (d31, Curie temperature (Tc, remanent polarization (Pr, coercive field (Ec, density (ρ, elastic compliance (S11E and S12E and dielectric loss (tan δ. The weights and priority of these physical properties for KNN are calculated using the modified digital logic (MDL method. The priority order of these properties used for the selection of optimal processing parameters is as d31>tan δ>S11E=S12E>Tc=Pr>ρ>kp>Ec. The weights obtained using MDL are further incorporated with analytic hierarchy process (AHP and VlseKriterijumska Optimisacija I Kompromisno Resenje (VIKOR in order to determine the optimal sintering temperature for KNN. Both methods suggest that 1080 °C and 1120 °C are the most and least desirable sintering temperatures, respectively. Finally, sensitivity analysis is performed for the robustness of our results and prediction of most influential parameter in terms of sensitivity. tan δ is found to be the most sensitive property for alteration in the present ranking.

Powder metallurgy inspired low-temperature fabrication of high-performance stereocomplexed polylactide products with good optical transparency

Science.gov (United States)

Bai, Dongyu; Liu, Huili; Bai, Hongwei; Zhang, Qin; Fu, Qiang

2016-02-01

Stereocomplexation between enantiomeric poly(L-lactide) (PLLA) and poly(D-lactide) (PDLA) provides an avenue to greatly enhance performance of eco-friendly polylactide (PLA). Unfortunately, although the manufacturing of semicrystalline polymers generally involves melt processing, it is still hugely challenging to create high-performance stereocomplexed polylactide (sc-PLA) products from melt-processed high-molecular-weight PLLA/PDLA blends due to the weak crystallization memory effect of stereocomplex (sc) crystallites after complete melting as well as the substantial degradation of PLA chains at elevated melt-processing temperatures of ca. 240-260 °C. Inspired by the concept of powder metallurgy, here we report a new facile route to address these obstacles by sintering of sc-PLA powder at temperatures as low as 180-210 °C, which is distinctly different from traditional sintering of polymer powders performed at temperatures far exceeding their melting temperatures. The enantiomeric PLA chain segments from adjacent powder particles can interdiffuse across particle interfaces and co-crystallize into new sc crystallites capable of tightly welding the interfaces during the low-temperature sintering process, and thus highly transparent sc-PLA products with outstanding heat resistance, mechanical strength, and hydrolytic stability have been successfully fabricated for the first time.

Powder metallurgy inspired low-temperature fabrication of high-performance stereocomplexed polylactide products with good optical transparency

Science.gov (United States)

Bai, Dongyu; Liu, Huili; Bai, Hongwei; Zhang, Qin; Fu, Qiang

2016-01-01

Stereocomplexation between enantiomeric poly(l-lactide) (PLLA) and poly(d-lactide) (PDLA) provides an avenue to greatly enhance performance of eco-friendly polylactide (PLA). Unfortunately, although the manufacturing of semicrystalline polymers generally involves melt processing, it is still hugely challenging to create high-performance stereocomplexed polylactide (sc-PLA) products from melt-processed high-molecular-weight PLLA/PDLA blends due to the weak crystallization memory effect of stereocomplex (sc) crystallites after complete melting as well as the substantial degradation of PLA chains at elevated melt-processing temperatures of ca. 240–260 °C. Inspired by the concept of powder metallurgy, here we report a new facile route to address these obstacles by sintering of sc-PLA powder at temperatures as low as 180–210 °C, which is distinctly different from traditional sintering of polymer powders performed at temperatures far exceeding their melting temperatures. The enantiomeric PLA chain segments from adjacent powder particles can interdiffuse across particle interfaces and co-crystallize into new sc crystallites capable of tightly welding the interfaces during the low-temperature sintering process, and thus highly transparent sc-PLA products with outstanding heat resistance, mechanical strength, and hydrolytic stability have been successfully fabricated for the first time. PMID:26837848

Powder metallurgy inspired low-temperature fabrication of high-performance stereocomplexed polylactide products with good optical transparency.

Science.gov (United States)

Bai, Dongyu; Liu, Huili; Bai, Hongwei; Zhang, Qin; Fu, Qiang

2016-02-03

Stereocomplexation between enantiomeric poly(l-lactide) (PLLA) and poly(d-lactide) (PDLA) provides an avenue to greatly enhance performance of eco-friendly polylactide (PLA). Unfortunately, although the manufacturing of semicrystalline polymers generally involves melt processing, it is still hugely challenging to create high-performance stereocomplexed polylactide (sc-PLA) products from melt-processed high-molecular-weight PLLA/PDLA blends due to the weak crystallization memory effect of stereocomplex (sc) crystallites after complete melting as well as the substantial degradation of PLA chains at elevated melt-processing temperatures of ca. 240-260 °C. Inspired by the concept of powder metallurgy, here we report a new facile route to address these obstacles by sintering of sc-PLA powder at temperatures as low as 180-210 °C, which is distinctly different from traditional sintering of polymer powders performed at temperatures far exceeding their melting temperatures. The enantiomeric PLA chain segments from adjacent powder particles can interdiffuse across particle interfaces and co-crystallize into new sc crystallites capable of tightly welding the interfaces during the low-temperature sintering process, and thus highly transparent sc-PLA products with outstanding heat resistance, mechanical strength, and hydrolytic stability have been successfully fabricated for the first time.

Effects of B{sub 2}O{sub 3} content and sintering temperature on crystallization and microstructure of CBS glass–ceramic coatings

Energy Technology Data Exchange (ETDEWEB)

Li, Pengyang [School of Materials Science and Engineering, Beihang University, Beijing 100191 (China); Wang, Shubin, E-mail: shubinwang@buaa.edu.cn [School of Materials Science and Engineering, Beihang University, Beijing 100191 (China); Key Laboratory of Aerospace Materials and Performance (Ministry of Education), School of Materials and Engneering, Beihang University, Beijing 100191 (China); Liu, Jianggao; Feng, Mengjie; Yang, Xinwang [School of Materials Science and Engineering, Beihang University, Beijing 100191 (China)

2015-11-30

Graphical abstract: (a) TEM photogram of CG3 sintered at 800 °C, crystals are obvious; (b) the XRD patterns of CG3 glass samples sintered at various temperatures; (c) SEM photogram of CG3 sintered at 800 °C; (d) Kissinger, Augis–Bennett and Ozawa kinetics plots of CG3 glass samples. - Highlights: • Combining sol–gel method with direct sintering method to reduce the temperature of coatings formation. • Characterizing CaO–SiO{sub 2}–B{sub 2}O{sub 3} glass–ceramic coatings on porous substrates. • Surface crystallization of CBS glass–ceramic coatings: nucleation and kinetics. • Activation energies for crystal growth in CBS glass–ceramics with different contents of B{sub 2}O{sub 3}. - Abstract: Borosilicate glass–ceramics precursors with varying compositional ratios in the CaO–SiO{sub 2}–B{sub 2}O{sub 3} (CBS) system were synthesized by sol–gel method. The precursors were calcined at 1200 °C for 2 h to form glass powders. The glass–ceramics were prepared by overlaying glass slurries on the substrates before sintering at different temperatures. The as-prepared glasses and glass–ceramics were characterized by differential scanning calorimetry and X-ray diffraction. The crystallization activation energies (E{sub c}) were calculated using the Kissinger method from DSC results. The morphology and crystallization behavior of the glass–ceramics were monitored by scanning electron microscopy. Both glass transition and crystallization temperatures decreased, however, the metastable zone increased. The E{sub c} values of CBS glasses and glass–ceramics were 254.1, 173.2 and 164.4 kJ/mol with increasing B{sub 2}O{sub 3} content, whereas that of the calcined G3 glass was 104.9 kJ/mol. Finally, the coatings were prepared at a low temperature (700 °C). The crystals that grew on the surface of multilayer coatings demonstrated heterogeneous surface nucleation and crystallization after heat-treatment from 700 °C to 850 °C for 4 h.

Ion filter for high temperature cleaning

International Nuclear Information System (INIS)

Kutomi, Yasuhiro; Nakamori, Masaharu.

1994-01-01

A porous ceramic pipe mainly comprising alumina is used as a base pipe, and then crud and radioactive ion adsorbing materials in high temperature and high pressure water mainly comprising a FeTiO 3 compound are flame-coated on the outer surface thereof to a film thickness of about 100 to 300μ m as an aimed value by an acetylene flame-coating method. The flame-coated FeTiO 3 layer is also porous, so that high temperature and high pressure water to be cleaned can pass through from the inside to the outside of the pipe. Cruds can be removed and radioactive ions can be adsorbed during passage. Since all the operations can be conducted at high temperature and high pressure state, cooling is no more necessary for the high temperature and high pressure water to be cleaned, heat efficiency of the plant can be improved and a cooling facility can be saved. Further, since the flame-coating of FeTiO 3 to the porous ceramic pipe can be conducted extremely easily compared with production of a sintering product, cost for the production of filter elements can be saved remarkably. (T.M.)

High Rate Plastic Deformation and Failure of Tungsten-Sintered Metals

National Research Council Canada - National Science Library

Bjerke, Todd

2004-01-01

The competition between plastic deformation and brittle fracture during high rate loading of a tungsten-sintered metal is examined through impact experiments, post-experiment microscopy, and numerical simulation...

Transparent Lu 2 O 3 :Eu ceramics by sinter and HIP optimization

Science.gov (United States)

Seeley, Z. M.; Kuntz, J. D.; Cherepy, N. J.; Payne, S. A.

2011-09-01

Evolution of porosity and microstructure was observed during densification of lutetium oxide ceramics doped with europium (Lu 2O 3:Eu) fabricated via vacuum sintering and hot isostatic pressing (HIP'ing). Nano-scale starting powder was uniaxially pressed and sintered under high vacuum at temperatures between 1575 and 1850 °C to obtain densities ranging between 94% and 99%, respectively. Sintered compacts were then subjected to 200 MPa argon gas at 1850 °C to reach full density. Vacuum sintering above 1650 °C led to rapid grain growth prior to densification, rendering the pores immobile. Sintering between 1600 and 1650 °C resulted in closed porosity yet a fine grain size to allow the pores to remain mobile during the subsequent HIP'ing step, resulting in a fully-dense highly transparent ceramic without the need for subsequent air anneal. Light yield performance was measured and Lu 2O 3:Eu showed ˜4 times higher light yield than commercially used scintillating glass indicating that this material has the potential to improve the performance of high energy radiography devices.

Sintering and microstructure of ice: a review

International Nuclear Information System (INIS)

Blackford, Jane R

2007-01-01

Sintering of ice is driven by the thermodynamic requirement to decrease surface energy. The structural morphology of ice in nature has many forms-from snowflakes to glaciers. These forms and their evolution depend critically on the balance between the thermodynamic and kinetic factors involved. Ice is a crystalline material so scientific understanding and approaches from more conventional materials can be applied to ice. The early models of solid state ice sintering are based on power law models originally developed in metallurgy. For pressure sintering of ice, these are based on work on hot isostatic pressing of metals and ceramics. Recent advances in recognizing the grain boundary groove geometry between sintering ice particles require models that use new approaches in materials science. The newer models of sintering in materials science are beginning to incorporate more realistic processing conditions and microstructural complexity, and so there is much to be gained from applying these to ice in the future. The vapour pressure of ice is high, which causes it to sublime readily. The main mechanism for isothermal sintering of ice particles is by vapour diffusion; however other transport mechanisms certainly contribute. Plastic deformation with power law creep combined with recrystallization become important mechanisms in sintering with external pressure. Modern experimental techniques, low temperature scanning electron microscopy and x-ray tomography, are providing new insights into the evolution of microstructures in ice. Sintering in the presence of a small volume fraction of the liquid phase causes much higher bond growth rates. This may be important in natural snow which contains impurities that form a liquid phase. Knowledge of ice microstructure and sintering is beneficial in understanding mechanical behaviour in ice friction and the stability of snow slopes prone to avalanches. (topical review)

Fusibility and sintering characteristics of ash

Energy Technology Data Exchange (ETDEWEB)

Ots, A. A., E-mail: aots@sti.ttu.ee [Tallinn University of Technology (Estonia)

2012-03-15

The temperature characteristics of ash fusibility are studied for a wide range of bituminous and brown coals, lignites, and shales with ratios R{sub B/A} of their alkaline and acid components between 0.03 and 4. Acritical value of R{sub B/A} is found at which the fusion temperatures are minimal. The sintering properties of the ashes are determined by measuring the force required to fracture a cylindrical sample. It is found that the strength of the samples increases sharply at certain temperatures. The alkali metal content of the ashes has a strong effect on their sintering characteristics.

Fabrication of Bi2223 bulks with high critical current properties sintered in Ag tubes

Energy Technology Data Exchange (ETDEWEB)

Takeda, Yasuaki, E-mail: ytakeda@g.ecc.u-tokyo.ac.jp [Department of Applied Chemistry, University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656 (Japan); Shimoyama, Jun-ichi; Motoki, Takanori [Department of Physics and Mathematics, Aoyama Gakuin University, 5-10-1 Fuchinobe, Chuo-ku, Sagamihara, Kanagawa 252-5258 (Japan); Kishio, Kohji [Department of Applied Chemistry, University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656 (Japan); Nakashima, Takayoshi; Kagiyama, Tomohiro; Kobayashi, Shin-ichi; Hayashi, Kazuhiko [Sumitomo Electric Industries, Ltd. 1-1-3 Shimaya, Konohana-ku, Osaka 554-0024 (Japan)

2017-03-15

Highlights: • Fabrication conditions of Bi2223 bulks was reconsidered in terms of high J{sub c}. • Pressure of uniaxial pressing and heat treatment conditions were investigated. • The best sample showed higher J{sub c} than that of practically used Bi2223 bulks. - Abstract: Randomly grain oriented Bi2223 sintered bulks are one of the representative superconducting materials having weak-link problem due to very short coherence length particularly along the c-axis, resulting in poor intergrain J{sub c} properties. In our previous studies, sintering and/or post-annealing under moderately reducing atmospheres were found to be effective for improving grain coupling in Bi2223 sintered bulks. Further optimizations of the synthesis process for Bi2223 sintered bulks were attempted in the present study to enhance their intergrain J{sub c}. Effects of applied pressure of uniaxial pressing and sintering conditions on microstructure and superconducting properties have been systematically investigated. The best sample showed intergrain J{sub c} of 2.0 kA cm{sup −2} at 77 K and 8.2 kA cm{sup −2} at 20 K, while its relative density was low ∼65%. These values are quite high as for a randomly oriented sintered bulk of cuprate superconductors.

Inkjet printable nanosilver suspensions for enhanced sintering quality in rapid manufacturing

International Nuclear Information System (INIS)

Bai, John G; Creehan, Kevin D; Kuhn, Howard A

2007-01-01

Inkjet printable nanosilver suspensions were prepared by dispersing 30 nm silver particles into a water-based binder system to enhance the sintering quality in rapid manufacturing. During three-dimensional printing (3DP), the nanosilver suspensions were inkjet printed onto repetitively spread microsilver powder for selective joining. Since the nanosilver particles in the suspensions can be sintered at relatively low temperatures to bond the neighbouring microsilver powder, they were used to provide the continuous bonding strength of the manufacturing parts during the heat-up procedure of the sintering operation. Comparative study shows that the silver parts printed using the nanosilver suspension were significantly enhanced in sintering quality than those printed using the binder system, especially when the silver parts had thin or small features with high aspect ratios

Sintering with a chemical reaction as applied to uranium monocarbide

International Nuclear Information System (INIS)

Accary, A.; Caillat, R.

1960-01-01

The present paper provides a survey of different investigations whose aim was the preparation and fabrication of uranium monocarbide for nuclear use. If a chemical reaction takes place in the sample during the sintering operation, it may be expected that the atom rearrangements involved in this reaction should favour the sintering process and thereby lower the temperature needed to yield a body of a given density. With this hypothesis in mind, the following methods have been studied: - Sintering of U-C mixtures; - Sintering of UO 2 -C mixtures; - Hot pressing of U-C mixtures; - Extrusion of U-C mixtures. To generalize our result, it could be said that a chemical reaction does not lead to high densification, if one depends on a simple contact between discrete particles. On the contrary, a chemical reaction can help sintering if, as our hot pressing experiments shows, the densification can be achieved prior to the reaction. (author) [fr

Effect of two-stage sintering process on microstructure and mechanical properties of ODS tungsten heavy alloy

Energy Technology Data Exchange (ETDEWEB)

Lee, Kyong H. [Department of Materials Science and Engineering, Korea Advanced Institute of Science and Technology, 373-1 Kusong-dong, Yusong-gu, Taejon 305-701 (Korea, Republic of); Cha, Seung I. [International Center for Young Scientists, National Institute for Materials Science 1-1, Namiki, Tsukuba 305-0044 (Japan); Ryu, Ho J. [DUPIC, Korea Atomic Energy Research Institute, 150 Deokjin-dong, Yusong-gu, Taejon 305-353 (Korea, Republic of); Hong, Soon H. [Department of Materials Science and Engineering, Korea Advanced Institute of Science and Technology, 373-1 Kusong-dong, Yusong-gu, Taejon 305-701 (Korea, Republic of)], E-mail: shhong@kaist.ac.kr

2007-06-15

Oxide dispersion strengthened (ODS) tungsten heavy alloys have been considered as promising candidates for advanced kinetic energy penetrator due to their characteristic fracture mode compared to conventional tungsten heavy alloy. In order to obtain high relative density, the ODS tungsten heavy alloy needs to be sintered at higher temperature for longer time, however, induces growth of tungsten grains. Therefore, it is very difficult to obtain controlled microstructure of ODS tungsten heavy alloy having fine tungsten grains with full densification. In this study, two-stage sintering process, consisted of primary solid-state sintering and followed by secondary liquid phase sintering, was introduced for ODS tungsten heavy alloys. The mechanically alloyed 94W-4.56Ni-1.14Fe-0.3Y{sub 2}O{sub 3} powders are solid-state sintered at 1300-1450 deg. C for 1 h in hydrogen atmosphere, and followed by liquid phase sintering temperature at 1465-1485 deg. C for 0-60 min. The microstructure of ODS tungsten heavy alloys showed high relative density above 97%, with contiguous tungsten grains after primary solid-state sintering. The microstructure of solid-state sintered ODS tungsten heavy alloy was changed into spherical tungsten grains embedded in W-Ni-Fe matrix during secondary liquid phase sintering. The two-stage sintered ODS tungsten heavy alloy from mechanically alloyed powders showed finer microstructure and higher mechanical properties than conventional liquid phase sintered alloy. The mechanical properties of ODS tungsten heavy alloys are dependent on the microstructural parameters such as tungsten grain size, matrix volume fraction and tungsten/tungsten contiguity, which can be controlled through the two-stage sintering process.

Structure, electrical characteristics, and high-temperature stability of aerosol jet printed silver nanoparticle films

Energy Technology Data Exchange (ETDEWEB)

Rahman, Md Taibur; McCloy, John; Panat, Rahul, E-mail: rahul.panat@wsu.edu, E-mail: rvchintalapalle@utep.edu [School of Mechanical and Materials Engineering, Washington State University, Pullman, Washington 99163 (United States); Ramana, C. V., E-mail: rahul.panat@wsu.edu, E-mail: rvchintalapalle@utep.edu [Department of Mechanical Engineering, University of Texas at El Paso, El Paso, Texas 79968 (United States)

2016-08-21

Printed electronics has emerged as a versatile eco-friendly fabrication technique to create sintered nanoparticle (NP) films on arbitrary surfaces with an excellent control over the film microstructure. While applicability of such films for high-temperature applications is not explored previously, herein we report the high-temperature electrical stability of silver (Ag) metal NP films fabricated using an Aerosol Jet based printing technique and demonstrate that this behavior is dictated by changes in the film microstructure. In-situ high temperature (24–500 °C) impedance spectroscopy measurements show that the real part of the impedance increases with increasing temperature up to 150 °C, at which point a decreasing trend prevails until 300 °C, followed again by an increase in impedance. The electrical behavior is correlated with the in-situ grain growth of the Ag NP films, as observed afterwards by scanning electron microscopy and X-ray diffraction (XRD), and could be tailored by controlling the initial microstructure through sintering conditions. Using combined diffraction and spectroscopic analytical methods, it is demonstrated the Aerosol Jet printed Ag NP films exhibit enhanced thermal stability and oxidation resistance. In addition to establishing the conditions for stability of Ag NP films, the results provide a fundamental understanding of the effect of grain growth and reduction in grain boundary area on the electrical stability of sintered NP films.

Structure, electrical characteristics, and high-temperature stability of aerosol jet printed silver nanoparticle films

International Nuclear Information System (INIS)

Rahman, Md Taibur; McCloy, John; Panat, Rahul; Ramana, C. V.

2016-01-01

Printed electronics has emerged as a versatile eco-friendly fabrication technique to create sintered nanoparticle (NP) films on arbitrary surfaces with an excellent control over the film microstructure. While applicability of such films for high-temperature applications is not explored previously, herein we report the high-temperature electrical stability of silver (Ag) metal NP films fabricated using an Aerosol Jet based printing technique and demonstrate that this behavior is dictated by changes in the film microstructure. In-situ high temperature (24–500 °C) impedance spectroscopy measurements show that the real part of the impedance increases with increasing temperature up to 150 °C, at which point a decreasing trend prevails until 300 °C, followed again by an increase in impedance. The electrical behavior is correlated with the in-situ grain growth of the Ag NP films, as observed afterwards by scanning electron microscopy and X-ray diffraction (XRD), and could be tailored by controlling the initial microstructure through sintering conditions. Using combined diffraction and spectroscopic analytical methods, it is demonstrated the Aerosol Jet printed Ag NP films exhibit enhanced thermal stability and oxidation resistance. In addition to establishing the conditions for stability of Ag NP films, the results provide a fundamental understanding of the effect of grain growth and reduction in grain boundary area on the electrical stability of sintered NP films.

Structure, electrical characteristics, and high-temperature stability of aerosol jet printed silver nanoparticle films

Science.gov (United States)

Rahman, Md Taibur; McCloy, John; Ramana, C. V.; Panat, Rahul

2016-08-01

Printed electronics has emerged as a versatile eco-friendly fabrication technique to create sintered nanoparticle (NP) films on arbitrary surfaces with an excellent control over the film microstructure. While applicability of such films for high-temperature applications is not explored previously, herein we report the high-temperature electrical stability of silver (Ag) metal NP films fabricated using an Aerosol Jet based printing technique and demonstrate that this behavior is dictated by changes in the film microstructure. In-situ high temperature (24-500 °C) impedance spectroscopy measurements show that the real part of the impedance increases with increasing temperature up to 150 °C, at which point a decreasing trend prevails until 300 °C, followed again by an increase in impedance. The electrical behavior is correlated with the in-situ grain growth of the Ag NP films, as observed afterwards by scanning electron microscopy and X-ray diffraction (XRD), and could be tailored by controlling the initial microstructure through sintering conditions. Using combined diffraction and spectroscopic analytical methods, it is demonstrated the Aerosol Jet printed Ag NP films exhibit enhanced thermal stability and oxidation resistance. In addition to establishing the conditions for stability of Ag NP films, the results provide a fundamental understanding of the effect of grain growth and reduction in grain boundary area on the electrical stability of sintered NP films.

Maps of Fe-Al phases formation kinetics parameters during isothermal sintering

Energy Technology Data Exchange (ETDEWEB)

Pochec, Ewelina, E-mail: epochec@wat.edu.pl [Department of Advanced Materials and Technology, Military University of Technology (Poland); Jozwiak, Stanislaw; Karczewski, Krzysztof; Bojar, Zbigniew [Department of Advanced Materials and Technology, Military University of Technology (Poland)

2012-10-10

Highlights: Black-Right-Pointing-Pointer The sintering temperature and compaction pressure have a strong influence on the sinters structure. Black-Right-Pointing-Pointer The measurements confirmed the presence of the high-aluminium phases from Fe-Al equilibrium system in tested sinters. Black-Right-Pointing-Pointer The kinetics of Fe-Al phase formation can be described by Johnson-Mehl-Avrami modelling. - Abstract: The influence of technological parameters (compaction pressure and sintering temperature) on Fe-Al phase formation was investigated. The kinetics of phase transformation preceding and during an SHS reaction was studied in isothermal conditions by DSC using the JMA (Johnson-Mehl-Avrami) model. This model allowed us to determine basic kinetic parameters, including the Avrami exponent, which characterises the rate and manner of particular phase nucleation. The activation energy (E{sub a}) of particular phase formation was determined by the Kissinger method. XRD analysis and SEM observations of sintered material showed that not only Fe{sub 2}Al{sub 5} phase and low-aluminium solid solution in iron but also aluminium-rich FeAl{sub 2} and FeAl{sub 3} phases are formed during the sintering of an FeAl50 elementary powder mixture in isothermal conditions with an SHS reaction. The above conclusions were confirmed by iron-based solid solution lattice parameter studies and microhardness measurements.

Sintering of ZrC by hot isostatic pressing (HIP) and spark plasma sintering (SPS). Effect of impurities

International Nuclear Information System (INIS)

Allemand, Alexandre; Le Flem - Dormeval, Marion; Guillard, Francois

2005-01-01

Carbides are generally used as structural materials for high temperature applications. Particularly, ZrC because of low activation, neutronic transparency, cubic structure (isotropic behaviour) and good thermal conductivity, is one of the candidates under consideration for structural materials in the core of new high temperature nuclear reactors (Generation IV). Just a few studies about densification of monolithic ZrC exist. They mainly involve natural sintering or hot pressing at high temperature (until 2700 deg. C). Unfortunately those processes induce grain growth and do not lead to fully densified ZrC. The aim of this study is to compare the characteristics and the properties of ZrC sintered by HIP and by SPS. Fully dense ZrC can be reached either by HIP or by SPS, grain size being more or less controlled. Microstructural observations and mechanical testing of several ZrC grades shows that powder impurities play an important role in the quality of the grain boundaries and consequently in the mechanical properties. In particular, the porosity falls from 17% to 3 % just by reducing the free carbon content in starting ZrC powder. The densification process of dense monolithic ZrC was improved by combining a HIP at 1600 deg. C (titanium canning) followed by a post-HIP at 1900 deg. C (no canning required). Four-point bending tests are in progress to confirm the improvement of fracture strength. (authors)

Effect of sintering process parameters on the properties of 3Y-PSZ ceramics

International Nuclear Information System (INIS)

Chu, H L; Chen, R S; Wang, C L; Hwang, W S; Lee, H E; Sie, Y Y; Wang, M C

2013-01-01

The effect of sintering process parameters on the properties of 3 mol% yttria partially stability zirconia (3Y-PSZ) ceramics has been investigated. The relative density of the sintered pellet rapidly increases from 70.5 to 93.6% with rose temperature from 1473 to 1573 K. In addition, the relative density only slightly increases from 94.9 to 96.6 %, when rose sintered temperature from 1573 to 1773 K. This result shows that no significant influence on the densification behavior when sintering at 1573 to 1773 K for 2 h. The Vickers hardness and toughness also increase with the sintered temperature

Al2O3-TiC Composite Prepared by Spark Plasma Sintering Process: Evaluation of Mechanical and Tribological Properties

Science.gov (United States)

Kumar, Rohit; Chaubey, A. K.; Bathula, Sivaiah; Prashanth, K. G.; Dhar, Ajay

2018-03-01

Al2O3-10TiC composites were synthesized by spark plasma sintering (SPS) process. Microstructural and mechanical properties of the composite reveal homogeneous distribution of the fine TiC particles in the matrix. The samples were produced with different sintering temperature, and it shows that the hardness and density gradually increases with increasing sintering temperature. Abrasion wear test result reveals that the composite sintered at 1500 °C shows high abrasion resistance (wt. loss 0.016 g) and the lowest abrasion resistance was observed for the composite sample sintered at 1100 °C (wt. loss 1.459 g). The profilometry surface roughness study shows that sample sintered at 1100 °C shows maximum roughness ( R a = 6.53 µm) compared to the sample sintered at 1500 °C ( R a = 0.66 µm) corroborating the abrasion wear test results.

Effect of processing variables on mechanical properties of sintered manganese steels Fe-3%Mn-0.8%C

International Nuclear Information System (INIS)

Sulowski, M.; Cias, A.

1998-01-01

The powder metallurgy route may allow sintered manganese steels to be made based on pure iron powder and ferromanganese powder with control over alloy microstructure. The factors that contribute to the mechanical properties of sintered Fe-3%Mn-0.8%C manganese steel, such as the sintering atmosphere, dew point, sintering temperature, cooling rate are summarised. The paper shows the influence of these parameters on the tensile strength, yield strength, transverse rupture strength, impact strength and hardness. It is showed that tensile high strength level higher than those of many present sintered steels can be obtained already in the as-sintered condition. (author)

Synergistic effect of carbon nanotube as sintering aid and toughening agent in spark plasma sintered molybdenum disilicide-hafnium carbide composite

Energy Technology Data Exchange (ETDEWEB)

Mukherjee, Biswajyoti; Asiq Rahman, O.S.; Sribalaji, M [Materials Science and Engineering, Indian Institute of Technology Patna, Bihta Kanpa Road, Bihta, Patna, Bihar 801103 (India); Bakshi, Srinivasa Rao [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Madras, Chennai 600036 (India); Keshri, Anup Kumar, E-mail: anup@iitp.ac.in [Materials Science and Engineering, Indian Institute of Technology Patna, Bihta Kanpa Road, Bihta, Patna, Bihar 801103 (India)

2016-12-15

Hafnium carbide (HfC) along with sintering aids was consolidated at a relatively lower temperature i.e. 1600 °C (i.e. T=~0.41 T{sub m}) under a uniaxial load of 50 MPa by spark plasma sintering. Two different sintering aids such as molybdenum disilicide (MoSi{sub 2}) and carbon nanotube (CNT) were added to enhance the densification and lower the extent of grain growth in the sintered pellets. Density of the sintered pellet increased from 96.0±0.8% in HfC +5 wt% MoSi{sub 2} (HM) to 99.0±0.5% with the addition of 2 wt% CNT in HfC+5 wt% MoSi{sub 2} (HMC) at sintering temperature of 1600 °C. Further, the extent of grain growth drastically reduced from 204% in HM to 50% in HMC. Analysis of linear shrinkage during densification revealed that CNT addition increased densification rate and decreased the time required to reach the density of 99.0±0.5% at 1600 °C. Increased densification and lower degree of grain growth could be due to the synergistic effect offered by the CNT, which are as follows: (i) Lubrication effect of CNT, (ii) Lower activation energy for grain boundary diffusion (iii) Reduction in liquid phase sintering temperature and (iv) Grain boundary pinning. Fracture toughness of the sintered HM and HMC composite was obtained using indentation technique. By the addition of 2 wt% CNT in HM, drastic increase of 91% in fracture toughness was seen. This significant improvement in fracture toughness was due to the enhanced densification and relatively lower grain size of HMC. Also crack bridging, crack deflection, crack arrest, CNT and graphene sheet pull-out and swording played major role in toughening of HMC pellet.

Sintering Behavior of Spark Plasma Sintered SiC with Si-SiC Composite Nanoparticles Prepared by Thermal DC Plasma Process.

Science.gov (United States)

Yu, Yeon-Tae; Naik, Gautam Kumar; Lim, Young-Bin; Yoon, Jeong-Mo

2017-11-25

The Si-coated SiC (Si-SiC) composite nanoparticle was prepared by non-transferred arc thermal plasma processing of solid-state synthesized SiC powder and was used as a sintering additive for SiC ceramic formation. Sintered SiC pellet was prepared by spark plasma sintering (SPS) process, and the effect of nano-sized Si-SiC composite particles on the sintering behavior of micron-sized SiC powder was investigated. The mixing ratio of Si-SiC composite nanoparticle to micron-sized SiC was optimized to 10 wt%. Vicker's hardness and relative density was increased with increasing sintering temperature and holding time. The relative density and Vicker's hardness was further increased by reaction bonding using additional activated carbon to the mixture of micron-sized SiC and nano-sized Si-SiC. The maximum relative density (97.1%) and Vicker's hardness (31.4 GPa) were recorded at 1800 °C sintering temperature for 1 min holding time, when 0.2 wt% additional activated carbon was added to the mixture of SiC/Si-SiC.

U3O8 microspheres sintering kinetics

International Nuclear Information System (INIS)

Godoy, A.L.E.

1986-01-01

U 3 O 8 microspheres sintering kinetics was determined using a hot-stage optical microscopy apparatus, able to reach temperature up to 1350 0 C in controlled atmospheres. The sintered material had its microstructure analysed by optical and electron microscopy. The microspheres were characterized initialy utilizing X-ray diffractometry and thermogravimetry. The equation which describes the microspheres shrinkage in function of the time was obtained using finite difference analysis X-ray diffractometry indicated hexagonal structure for the microspheres main starting material, ammonium diuranate thermogravimetric analysis showed reduction of this material to U 3 O 8 at 600 0 C. Ceramography results showed 5 hours sintered microspheres grain sizes G vary with the temperature. Sintered U 3 O 8 micrographs compared with published results for UO 2 , indicate similar homogeneity microstructural characteristics and suggest the processed micorspheres to be potentially useful as nuclear fuels. (Author) [pt

Method of making highly sinterable lanthanum chromite powder

Science.gov (United States)

Richards, Von L.; Singhal, Subhash C.

1992-01-01

A highly sinterable powder consisting essentially of LaCrO.sub.3, containing from 5 weight % to 20 weight % of a chromite of dopant Ca, Sr, Co, Ba, or Mg and a coating of a chromate of dopant Ca, Sr, Co, Ba, or Mg; is made by (1) forming a solution of La, Cr, and dopant; (2) heating their solutions; (3) forming a combined solution having a desired ratio of La, Cr, and dopant and heating to reduce solvent; (4) forming a foamed mass under vacuum; (5) burning off organic components and forming a charred material; (6) grinding the charred material; (7) heating the char at from 590.degree. C. to 950 C. in inert gas containing up to 50,000 ppm O.sub.2 to provide high specific surface area particles; (8) adding that material to a mixture of a nitrate of Cr and dopant to form a slurry; (9) grinding the particles in the slurry; (10) freeze or spray drying the slurry to provide a coating of nitrates on the particles; and (11) heating the coated particles to convert the nitrate coating to a chromate coating and provide a highly sinterable material having a high specific surface area of over 7 m.sup.2 /g.

An additive approach to low temperature zero pressure sintering of bismuth antimony telluride thermoelectric materials

Science.gov (United States)

Catlin, Glenn C.; Tripathi, Rajesh; Nunes, Geoffrey; Lynch, Philip B.; Jones, Howard D.; Schmitt, Devin C.

2017-03-01

This paper presents an additive-based approach to the formulation of thermoelectric materials suitable for screen printing. Such printing processes are a likely route to such thermoelectric applications as micro-generators for wireless sensor networks and medical devices, but require the development of materials that can be sintered at ambient pressure and low temperatures. Using a rapid screening process, we identify the eutectic combination of antimony and tellurium as an additive for bismuth-antimony-telluride that enables good thermoelectric performance without a high pressure step. An optimized composite of 15 weight percent Sb7.5Te92.5 in Bi0.5Sb1.5Te3 is scaled up and formulated into a screen-printable paste. Samples fabricated from this paste achieve a thermoelectric figure of merit (ZT) of 0.74 using a maximum processing temperature of 748 K and a total thermal processing budget of 12 K-hours.

Investigation of additives for preventing ash fouling and sintering during barley straw combustion

International Nuclear Information System (INIS)

Wang, Liang; Skreiberg, Øyvind; Becidan, Michael

2014-01-01

reduced the sintering tendency of the barley straw ash. Upon additive addition, high temperature melting potassium aluminium silicates formed in the barley straw ash as revealed by XRD and SEM-EDX analyses. Formation and presence of the refractory potassium aluminium silicates partly explain the improved sintering behaviors of the ash-additive mixtures. - Highlights: • Kaolin and zeolite 24 have high capacities to capture KCl. • KCl capturing efficiencies of kaolin and zeolite 24 decreased at a high temperature and with long reaction time. • Barley straw ash has a high sintering and melting tendency. • Addition of kaolin and zeolite 24A increased melting temperature of the barley straw ash. • High melting points K–Al-silicates formed in the barley straw ash upon additive addition

Effect of processing conditions on microstructural features in Mn–Si sintered steels

Energy Technology Data Exchange (ETDEWEB)

Oro, Raquel, E-mail: raqueld@chalmers.se [Department of Materials and Manufacturing Technology, Chalmers University of Technology, Rännvägen 2A, SE-41296 Gothenburg (Sweden); Hryha, Eduard, E-mail: hryha@chalmers.se [Department of Materials and Manufacturing Technology, Chalmers University of Technology, Rännvägen 2A, SE-41296 Gothenburg (Sweden); Campos, Mónica, E-mail: campos@ing.uc3m.es [Department of Materials Science and Engineering, IAAB, Universidad Carlos III de Madrid, Av. Universidad 30, 28911 Leganés, Madrid (Spain); Torralba, José M., E-mail: torralba@ing.uc3m.es [Department of Materials Science and Engineering, IAAB, Universidad Carlos III de Madrid, Av. Universidad 30, 28911 Leganés, Madrid (Spain); IMDEA Materials Institute, c/Eric Kandel, 2, 28906 Getafe, Madrid (Spain)

2014-09-15

Sintering of steels containing oxidation sensitive elements is possible if such elements are alloyed with others which present lower affinity for oxygen. In this work, a master alloy powder containing Fe–Mn–Si–C, specifically designed to create a liquid phase during sintering, has been used for such purpose. The effect of processing conditions such as sintering temperature and atmosphere was studied with the aim of describing the microstructural evolution as well as the morphology and distribution of oxides in the sintered material, evaluating the potential detrimental effect of such oxides on mechanical properties. Chemical analyses, metallography and fractography studies combined with X-ray photoelectron spectroscopy analyses on the fracture surfaces were used to reveal the main mechanism of fracture and their correlation with the chemical composition of the different fracture surfaces. The results indicate that the main mechanism of failure in these steels is brittle fracture in the surrounding of the original master alloy particles due to degradation of grain boundaries by the presence of oxide inclusions. Mn–Si oxide inclusions were observed on intergranular decohesive facets. The use of reducing atmospheres and high sintering temperatures reduces the amount and size of such oxide inclusions. Besides, high heating and cooling rates reduce significantly the final oxygen content in the sintered material. A model for microstructure development and oxide evolution during different stages of sintering is proposed, considering the fact that when the master alloy melts, the liquid formed can dissolve some of the oxides as well as the surface of the surrounding iron base particles. - Highlights: • Oxide distribution in steels containing oxidation-sensitive elements • Mn, Si introduced in a master alloy powder, mixed with a base iron powder • Selective oxidation of Mn and Si on iron grain boundaries • Decohesive fracture caused by degradation of grain

Effect of processing conditions on microstructural features in Mn–Si sintered steels

International Nuclear Information System (INIS)

Oro, Raquel; Hryha, Eduard; Campos, Mónica; Torralba, José M.

2014-01-01

Sintering of steels containing oxidation sensitive elements is possible if such elements are alloyed with others which present lower affinity for oxygen. In this work, a master alloy powder containing Fe–Mn–Si–C, specifically designed to create a liquid phase during sintering, has been used for such purpose. The effect of processing conditions such as sintering temperature and atmosphere was studied with the aim of describing the microstructural evolution as well as the morphology and distribution of oxides in the sintered material, evaluating the potential detrimental effect of such oxides on mechanical properties. Chemical analyses, metallography and fractography studies combined with X-ray photoelectron spectroscopy analyses on the fracture surfaces were used to reveal the main mechanism of fracture and their correlation with the chemical composition of the different fracture surfaces. The results indicate that the main mechanism of failure in these steels is brittle fracture in the surrounding of the original master alloy particles due to degradation of grain boundaries by the presence of oxide inclusions. Mn–Si oxide inclusions were observed on intergranular decohesive facets. The use of reducing atmospheres and high sintering temperatures reduces the amount and size of such oxide inclusions. Besides, high heating and cooling rates reduce significantly the final oxygen content in the sintered material. A model for microstructure development and oxide evolution during different stages of sintering is proposed, considering the fact that when the master alloy melts, the liquid formed can dissolve some of the oxides as well as the surface of the surrounding iron base particles. - Highlights: • Oxide distribution in steels containing oxidation-sensitive elements • Mn, Si introduced in a master alloy powder, mixed with a base iron powder • Selective oxidation of Mn and Si on iron grain boundaries • Decohesive fracture caused by degradation of grain

Processing of pure titanium containing titanium-based reinforcing ceramics additives using spark plasma sintering

Directory of Open Access Journals (Sweden)

Mondiu Olayinka DUROWOJU

2017-06-01

Full Text Available The densification behaviour, microstructural changes and hardness characteristics during spark plasma sintering of CP-Ti reinforced with TiC, TiN, TiCN and TiB2 were investigated. Commercially pure Ti powders were dry mixed with varied amounts (2.5 and 5 wt. % of the ceramic additives using a T2F Turbula mixer for 5 h and at a speed of 49 rpm. The blended composite powders were then sintered using spark plasma sintering system (model HHPD-25 from FCT Germany at a heating rate of 100oC min-1, dwell time of 5 min and sintering temperature of 950ºC. The sintering of CP-Ti was used as a base study to select the proper spark plasma sintering temperature for full density. Densification was monitored through analysis of the recorded punch displacement and the measured density of the sintered samples using Archimedes method. High densities ranging from 97.8% for 5% TiB2 addition to 99.6% for 5% TiCN addition were achieved at a relatively low temperature of 950°C. Microstructural analyses show a uniform distribution of the additives and finer structure showing their inhibitive effect on grain growth. An improved hardness was observed in all the cases with highest values obtained with TiCN as a result of the combined effect of TiC and TiN. A change in the fracture mode from trans granular to intergranular was also observed.

Sintering and annealing effects on undoped yttria transparent ceramics

Energy Technology Data Exchange (ETDEWEB)

Letue, Laetitia; Petit, Johan, E-mail: johan.petit@onera.fr; Ritti, Marie-Hélène; Lalanne, Sylvie; Landais, Stéphane

2017-06-15

Transparent yttrium oxide (Y{sub 2}O{sub 3}) ceramics were processed by several densifications steps without any doping species. The green bodies were obtained by the aqueous way and sintered at high temperature under vacuum and then under high pressure. We studied the effects of different sintering cycles and air annealing at different steps of the process on the density and the grain growth. We also focused on the reaction between yttria ceramics and BN-coated graphite crucible which occurs during HIP. We noted that a low heating rate and two annealing steps are necessary to improve our samples’ transparency. - Highlights: • The quality of transparent ceramics is compared with the tested process parameters. • Air annealing is critical when using a carbon environment in the process. • Intra-granular pores, and so the final transparency, are directly linked to the sintering heating rates.

One step sintering of homogenized bauxite raw material and kinetic study

Science.gov (United States)

Gao, Chang-he; Jiang, Peng; Li, Yong; Sun, Jia-lin; Zhang, Jun-jie; Yang, Huan-ying

2016-10-01

A one-step sintering process of bauxite raw material from direct mining was completed, and the kinetics of this process was analyzed thoroughly. The results show that the sintering kinetics of bauxite raw material exhibits the liquid-phase sintering behavior. A small portion of impurities existed in the raw material act as a liquid phase. After X-ray diffraction analyses, scanning electron microscopy observations, and kinetics calculations, sintering temperature and heating duration were determined as the two major factors contributing to the sintering process and densification of bauxite ore. An elevated heating temperature and longer duration favor the densification process. The major obstacle for the densification of bauxite material is attributed to the formation of the enclosed blowhole during liquid-phase sintering.

Temperature dependence of magnetic behaviour in very fine grained, spark plasma sintered NiCuZn ferrites

Energy Technology Data Exchange (ETDEWEB)

Ahmadi, Behzad; Zehani, Karim; LoBue, Martino; Loyau, Vincent; Mazaleyrat, Frederic [SATIE, ENS Cachan, CNRS, UniverSud 61, avenue du President Wilson, F-94230 Cachan (France)

2012-04-01

Recently, using spark plasma sintering technique, a family of very fine grained, fully dense NiCuZn ferrites have been produced, which show constant permeability up to several 10 MHz. These ferrites can be used for filtering purposes in high frequency applications where a wide frequency band is required. In this paper, we study the magnetization processes taking place in these nano grained materials, in the frequency interval of 100 kHz to 5 MHz. Using a fluxmetric hysteresis graph, permeability, loss, and BH loops are measured at different temperatures, from -5 deg. C to 110 deg. C. Results are compared to the behavior of micrometric grain size ferrites, which are commonly used for power electronic and high frequency applications.

Temperature dependence of magnetic behaviour in very fine grained, spark plasma sintered NiCuZn ferrites

International Nuclear Information System (INIS)

Ahmadi, Behzad; Zehani, Karim; LoBue, Martino; Loyau, Vincent; Mazaleyrat, Frederic

2012-01-01

Recently, using spark plasma sintering technique, a family of very fine grained, fully dense NiCuZn ferrites have been produced, which show constant permeability up to several 10 MHz. These ferrites can be used for filtering purposes in high frequency applications where a wide frequency band is required. In this paper, we study the magnetization processes taking place in these nano grained materials, in the frequency interval of 100 kHz to 5 MHz. Using a fluxmetric hysteresis graph, permeability, loss, and BH loops are measured at different temperatures, from -5 deg. C to 110 deg. C. Results are compared to the behavior of micrometric grain size ferrites, which are commonly used for power electronic and high frequency applications.

Evaluation of thermal properties of sintered beryllium oxide produced from Indian beryl ore

International Nuclear Information System (INIS)

Nair, Sathi R.; Ghanwat, S.J.; Patro, P.K.; Syambabu, M.; Mawal, N.E.; Mahata, T.; Sinha, P.K.

2014-01-01

Beryllium oxide (BeO) ceramics possess many interesting properties such as good thermal conductivity, high electrical resistivity, high chemical and thermal stability, low dielectric constant, low dielectric loss and low neutron absorption coefficient. These properties lead to its wide use in vacuum electronics technology, nuclear technology, microelectronics and photoelectron technology. The above properties depend on the purity of the material as well as density and microstructure of the sintered body. For high temperature application thermal conductivity and thermal expansion are two important parameters. In the present study, high purity fine BeO powder has been prepared by beryllate route starting with crude beryllium hydroxide. The powder has been sintered at 1550℃ and sintered samples have been evaluated for its thermal properties

`Joint Research and Development of Industrial Technology,` an international research collaboration for fiscal 1997. Research and development for practical application of low-temperature sinterable, highly heat-radiating materials for ceramics; 1997 nendo kokusai kenkyu kyoryoku jigyo `sangyo kiban gijutsu kyodo kenkyu kaihatsu`. Teion shoketsu kohonetsusei ceramics kiban zairyo no jitsuyoka gijutsu no kenkyu kaihatsu seika hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-03-01

A highly heat-conducting AlN ceramic substrate is developed for the cooling of semiconductor integrated circuit devices and power controlling semiconductor devices. In the development of a low-temperature sinterable ceramic texture, a sintering assistant is selected. In this process various assistants are tested for the effect of their presence on the occurrence of AlN oxidation and on the magnitude of standard energy for aluminate compound formation. The volatility at high temperatures of the components of the assistants are also examined. The sintering assistant developed for this project (mixture of Y2O3, CaO, LaB6, and WO3) is used in the sintering of an AlN material powder developed by The Dow Chemical Co., and then it is demonstrated that highly heat-conducting AlN substrates are mass-produced by continuous sintering at 1600degC in a nitrogen atmosphere, the product having a relative density of 100%, average heat conductivity of 154W/mK, bend resisting strength of 440MPa, and a fracture toughness value of 3.8MPam{sup 1/2}. 6 refs., 92 figs., 10 tabs.

Sintering Theory and Practice

Science.gov (United States)

German, Randall M.

1996-01-01

Although sintering is an essential process in the manufacture of ceramics and certain metals, as well as several other industrial operations, until now, no single book has treated both the background theory and the practical application of this complex and often delicate procedure. In Sintering Theory and Practice, leading researcher and materials engineer Randall M. German presents a comprehensive treatment of this subject that will be of great use to manufacturers and scientists alike. This practical guide to sintering considers the fact that while the bonding process improves strength and other engineering properties of the compacted material, inappropriate methods of control may lead to cracking, distortion, and other defects. It provides a working knowledge of sintering, and shows how to avoid problems while accounting for variables such as particle size, maximum temperature, time at that temperature, and other problems that may cause changes in processing. The book describes the fundamental atomic events that govern the transformation from particles to solid, covers all forms of the sintering process, and provides a summary of many actual production cycles. Building from the ground up, it begins with definitions and progresses to measurement techniques, easing the transition, especially for students, into advanced topics such as single-phase solid-state sintering, microstructure changes, the complications of mixed particles, and pressure-assisted sintering. German draws on some six thousand references to provide a coherent and lucid treatment of the subject, making scientific principles and practical applications accessible to both students and professionals. In the process, he also points out and avoids the pitfalls found in various competing theories, concepts, and mathematical disputes within the field. A unique opportunity to discover what sintering is all about--both in theory and in practice What is sintering? We see the end product of this thermal

Development of high-performance sintered friction material for synchronizer ring; Koseino shoketsu synchronizer ring masatsu zairyo no kaihatsu

Energy Technology Data Exchange (ETDEWEB)

Miyajima, K; Fuwa, Y; Okajima, H; Yoshikawa, K [Toyota Motor Corp., Aichi (Japan); Nakamura, M [Japan Powder Metallurgy Co. Ltd., Tokyo (Japan)

1997-10-01

Increasing vehicle speed and power, high-performance synchronizer ring of manual transmission is required. We develop double layer sintered synchronizer ring for high performance and cost reduction. The main structure is consisted of ferrous sinter for high strength. In this paper, friction materials of sintered synchronizer ring are studied. We can get the good friction and anti-wear property by means of hard particles (FeTi, ZrO2), solid lubricant (Graphite) and suitable porosity in brass sinter matrix. And we also achieve high joining strength between double layers adding Cu-P material. 6 refs., 13 figs., 2 tabs.

Sintering of a class F fly ash

Energy Technology Data Exchange (ETDEWEB)

Joseph J. Biernacki; Anil K. Vazrala; H. Wayne Leimer [Tennessee Technological University, Cookeville, TN (United States). Department of Chemical Engineering

2008-05-15

The sinterability of a class F fly ash was investigated as a function of processing conditions including sintering temperature (1050-1200{sup o}C) and sintering time (0-90 min). Density, shrinkage, splitting tensile strength, water absorption and residual loss on ignition (RLOI) were evaluated as measures of sintering efficiency. Scanning electron microscopy (SEM), X-ray microanalysis and X-ray diffraction was used to examine microstructure and phase development due to processing. The results show that premature densification can inhibit complete carbon removal and that carbon combustion is influenced by both internal and external mass transfer conditions. 18 refs., 10 figs., 1 tab.

Inkjet printed paper based frequency selective surfaces and skin mounted RFID tags : the interrelation between silver nanoparticle ink, paper substrate and low temperature sintering technique

NARCIS (Netherlands)

Sanchez-Romaquera, V.; Wïnscher, S.; Turki, B.M.; Abbel, R.J.; Barbosa, S.; Tate, D.J.; Oyeka, D.; Batchelor, J.C.; Parker, E.A.; Schubert, U.S.; Yeates, S.G.

2015-01-01

Inkjet printing of functional frequency selective surfaces (FSS) and radio frequency identification (RFID) tags on commercial paper substrates using silver nanoparticle inks sintered using low temperature thermal, plasma and photonic techniques is reported. Printed and sintered FSS devices

Studies on the sintering behaviour of uranium dioxide powder compacts

International Nuclear Information System (INIS)

Das, P.; Chowdhury, R.

1988-01-01

Uranium dioxide fuel pellets are normally made from their precursor ammonium diuranate, followed by calcination, subsequent reduction to sinterable grade powders and a post operation treatment of pressing and sintering. The low temperature calcined powders, usually exhibiting non-crystalline behaviour (under X-ray diffraction studies) progressively transforms into a crystalline variety on subsequent heat treatment at higher temperature. It is observed however that powders calcined between 800 to 900 0 C exhibit enhanced densification behaviour when sintered at higher temperatures. The isothermal shrinkage versus time plot of the sintered compacts are well described by a hyperbolic relationship which takes care of the observed shrinkage (λ) as caused due to a cumulative effect from the initial sintering of the powder compacts at zero time (α) and that caused due to the structural transformation from a non-crystalline modification with increased thermal treatment (β). The derived equation is a modification of the sintering mechanism of the viscous flow type proposed by Frenkel, involving sintering of an amorphous phase, the viscosity of the latter is presumed to increase with increasing thermal treatment to assume the final modified form as λ=t/(α+βt), where t = time, λ = shrinkage and α and β are the unknown parameters. (orig.)

Effects of sintering atmosphere and initial particle size on sintering of gadolinia-doped ceria

International Nuclear Information System (INIS)

Batista, Rafael Morgado

2014-01-01

The effects of the sintering atmosphere and initial particle size on the sintering of ceria containing 10 mol% gadolinia (GdO 1.5 ) were systematically investigated. The main physical parameter was the specific surface area of the initial powders. Nanometric powders with three different specific surface areas were utilized, 210 m 2 /g, 36,2 m 2 /g e 7,4 m 2 /g. The influence on the densification, and micro structural evolution were evaluated. The starting sintering temperature was verified to decrease with increasing on the specific surface area of raw powders. The densification was accelerated for the materials with smaller particle size. Sintering paths for crystallite growth were obtained. Master sintering curves for gadolinium-doped ceria were constructed for all initial powders. A computational program was developed for this purpose. The results for apparent activation energy showed noticeable dependence with specific surface area. In this work, the apparent activation energy for densification increased with the initial particle size of powders. The evolution of the particle size distributions on non isothermal sintering was investigated by WPPM method. It was verified that the grain growth controlling mechanism on gadolinia doped ceria is the pore drag for initial stage and beginning of intermediate stage. The effects of the sintering atmosphere on the stoichiometry deviation of ceria, densification, microstructure evolution, and electrical conductivity were analyzed. Inert, oxidizing, and reducing atmospheres were utilized on this work. Deviations on ceria stoichiometry were verified on the bulk materials. The deviation verified was dependent of the specific surface area and sintering atmosphere. Higher reduction potential atmospheres increase Ce 3+ bulk concentration after sintering. Accelerated grain growth and lower electrical conductivities were verified when reduction reactions are significantly present on sintering. (author)

Composites of amorphous and nanocrystalline Zr–Cu–Al–Nb bulk materials synthesized by spark plasma sintering

Energy Technology Data Exchange (ETDEWEB)

Drescher, P., E-mail: philipp.drescher@uni-rostock.de [Fluidic Technology and Microfluidics, Faculty of Mechanical Engineering and Marine Technology, University of Rostock, 18059 Rostock (Germany); Witte, K. [Physics of New Materials, Institute of Physics, University of Rostock, 18051 Rostock (Germany); Yang, B. [Polymer Physics, Institute of Physics, University of Rostock, 18051 Rostock (Germany); Steuer, R.; Kessler, O. [Chair of Materials Science, Faculty of Mechanical Engineering and Marine Technology, University of Rostock, 18059 Rostock (Germany); Burkel, E. [Physics of New Materials, Institute of Physics, University of Rostock, 18051 Rostock (Germany); Schick, C. [Polymer Physics, Institute of Physics, University of Rostock, 18051 Rostock (Germany); Seitz, H. [Fluidic Technology and Microfluidics, Faculty of Mechanical Engineering and Marine Technology, University of Rostock, 18059 Rostock (Germany)

2016-05-15

The fabrication of Zr{sub 70}Cu{sub 24}Al{sub 4}Nb{sub 2} bulk metallic glass composite samples by spark plasma sintering (SPS) process has been successfully realized. The unique characteristics of bulk metallic glasses could lead to the possibility of future applications as new structural and functional materials. The densification of an amorphous Zr{sub 70}Cu{sub 24}Al{sub 4}Nb{sub 2} powder was realized in a systematic study changing the sintering temperature in the SPS process leading to stable composites characteristic of amorphous and nanocrystalline structures. X-ray diffractometry (XRD) and differential scanning calorimetry (DSC) analysis, transmission electron microscopy (TEM) as well as hardness tests were applied to determine the structural and mechanical properties of the sintered materials. A stable amorphous bulk metallic glass based on Zr{sub 70}Cu{sub 24}Al{sub 4}Nb{sub 2} with a low fraction of crystallites could be fabricated applying a nominal sintering temperature of 400 °C. Higher sintering temperatures lead to composites with high fractions of nanocrystalline material with porosities below 0.5%.

Full densification of inkjet-printed copper conductive tracks on a flexible substrate utilizing a hydrogen plasma sintering

Energy Technology Data Exchange (ETDEWEB)

Kwon, Young-Tae [Department of Fusion Chemical Engineering, Hanyang University, Ansan 15588 (Korea, Republic of); Lee, Young-In [Department of Materials Science and Engineering, Seoul National University of Science and Technology, Seoul 01811 (Korea, Republic of); Kim, Seil [Department of Fusion Chemical Engineering, Hanyang University, Ansan 15588 (Korea, Republic of); Lee, Kun-Jae [Department of Energy Engineering, Dankook University, Cheonan 31116 (Korea, Republic of); Choa, Yong-Ho, E-mail: choa15@hanyang.ac.kr [Department of Fusion Chemical Engineering, Hanyang University, Ansan 15588 (Korea, Republic of)

2017-02-28

Highlights: • Hydrogen thermally- and plasma- treatments are applied to reduce and sinter the inkjet-printed copper patterns at low temperature. • Plasma sintered Cu patterns have fully densified microstructure with the resistivity of 3.23 μW cm. • Cu conductive track with dense microstructure remains its electrical resistivity after 1 month. • Thermal sintered Cu patterns show a relatively poor microstructure and high resistivity. - Abstract: Low temperature sintering techniques are crucial in developing flexible printed electronics. In this work, we demonstrate a novel hydrogen plasma sintering method that achieves a full reduction and densification of inkjet-printed patterns using a copper complex ion ink. After inkjet printing on polyethylene terephthalate (PET) substrates, both hydrogen plasma and conventional hydrogen thermal treatment were employed to compare the resulting microstructures, electrical properties and anti-oxidation behavior. The plasma treated pattern shows a fully densified microstructure with a resistivity of 3.23 μΩ cm, while the thermally treated pattern shows a relatively poor microstructure and high resistivity. In addition, the hydrogen plasma-treated copper pattern retains its electrical resistivity for one month without any significant decrease. This novel hydrogen plasma sintering technique could be used to produce conductive patterns with excellent electrical properties, allowing for highly reliable flexible printed electronics.

Design of sintering-stable heterogeneous catalysts

DEFF Research Database (Denmark)

Gallas-Hulin, Agata

One of the major issues in the use of metal nanoparticles in heterogeneous catalysis is sintering. Sintering occurs at elevated temperatures because of increased mobility of nanoparticles, leading to their agglomeration and, as a consequence, to the deactivation of the catalyst. It is an emerging...... problem especially for the noble metals-based catalysis. These metals being expensive and scarce, it is worth developing catalyst systems which preserve their activity over time. Encapsulation of nanoparticles inside zeolites is one of the ways to prevent sintering. Entrapment of nanoparticles inside...

Recrystallization and embrittlement of sintered tungsten

International Nuclear Information System (INIS)

Bega, N.D.; Babak, A.V.; Uskov, E.I.

1982-01-01

The recrystallization of sintered tungsten with a cellular structure of deformation is studied as related to its embrittlement. It is stated that in case of preliminary recrystallization the sintered tungsten crack resistance does not depend on the testing temperature. The tungsten crack resistance is shown to lower with an increase of the structure tendency to primary recrystallization [ru

The influence of green microstructure and sintering parameters on precipitation process during copper-nickel-zinc ferrites sintering

International Nuclear Information System (INIS)

Barba, A.; Clausell, C.; Jarque, J. C.; Monzo, M.

2014-01-01

Microstructural changes that occur during heat treatment of copper-nickel-zinc ferrites have been studied. The process of precipitation of the two types of crystals that occur during the sintering process has been analyzed. It is found that this process depends on dry relative density of the press specimens and on the following sintering parameters: sintering temperature, sintering time and cooling rate of the thermal cycle. Crystal precipitates characterization have been done by scanning electron microscopy (SEM), energy-dispersive X-ray (EDX) analysis, X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS). These techniques have allowed to determine the nature of these crystals, which in this case correspond to zinc and copper oxides. It has been used two chemical reactions to explain the bulk precipitation and subsequent re-dissolution of these crystal precipitates during sintering. (Author)

Immobilization of high-level wastes into sintered glass: 2

International Nuclear Information System (INIS)

Bevilacqua, A.M.; Russo, D.O.; Messi de Bernasconi, N.; Audero, M.A.

1987-01-01

High level radioactive wastes are immobilized into borosilicate glasses. Experiences with the variety VG 98/12 (SiO 2 , TiO 2 , Al 2 O 3 , B 2 O 3 , MgO, CaO, Na 2 O) are described. The pressing was performed in a matrix of 12.7 mm diameter, the walls of which were lubricated with sterotex dissolved in Cl 4 C. The sintering was made in an horizontal electric furnace in air atmosphere at temperatures between 500 and 600 deg C. It was observed that the maximum density occurs at 605 deg C. Comparing both the hot and the cold pressing process, it is concluded that: 1) In spite of requiring more complex equipment the hot pressing process has the advantage that lower pressures are applied, with the consequent obtainment of waste blocks with larger diameters, and 2) it is advisable that pressing process should be performed in the definitive can. (M.E.L.) [es

High coercivity, anisotropic, heavy rare earth-free Nd-Fe-B by Flash Spark Plasma Sintering.

Science.gov (United States)

Castle, Elinor; Sheridan, Richard; Zhou, Wei; Grasso, Salvatore; Walton, Allan; Reece, Michael J

2017-09-11

In the drive to reduce the critical Heavy Rare Earth (HRE) content of magnets for green technologies, HRE-free Nd-Fe-B has become an attractive option. HRE is added to Nd-Fe-B to enhance the high temperature performance of the magnets. To produce similar high temperature properties without HRE, a crystallographically textured nanoscale grain structure is ideal; and this conventionally requires expensive "die upset" processing routes. Here, a Flash Spark Plasma Sintering (FSPS) process has been applied to a Dy-free Nd 30.0 Fe 61.8 Co 5.8 Ga 0.6 Al 0.1 B 0.9 melt spun powder (MQU-F, neo Magnequench). Rapid sinter-forging of a green compact to near theoretical density was achieved during the 10 s process, and therefore represents a quick and efficient means of producing die-upset Nd-Fe-B material. The microstructure of the FSPS samples was investigated by SEM and TEM imaging, and the observations were used to guide the optimisation of the process. The most optimal sample is compared directly to commercially die-upset forged (MQIII-F) material made from the same MQU-F powder. It is shown that the grain size of the FSPS material is halved in comparison to the MQIII-F material, leading to a 14% increase in coercivity (1438 kA m -1 ) and matched remanence (1.16 T) giving a BH max of 230 kJ m -3 .

Techniques for ceramic sintering using microwave energy

International Nuclear Information System (INIS)

Kimrey, H.D.; Janney, M.A.; Becher, P.F.

1987-01-01

The use of microwave energy for ceramic sintering offers exciting new possibilities for materials processing. Based on experience gathered in microwave processing associated with the heating of fusion plasmas, we have developed hardware and methods for uniformly heating ceramic parts of large volume and irregular shape to temperatures in excess of 1600 0 C, in vacuum or pressurized atmosphere. Microwave processing at 28 GHz yields enhanced densification rates with a corresponding reduction in sintering temperatures. 6 refs

High temperature Hexoloy{trademark} SX silicon carbide. Final report

Energy Technology Data Exchange (ETDEWEB)

Srinivasan, G.V.; Lau, S.K.; Storm, R.S. [Carborundum Co., Niagara Falls, NY (United States)

1994-09-01

HEXOLOY{reg_sign} SX-SiC, fabricated with Y and Al containing compounds as sintering aids, has been shown to possess significantly improved strength and toughness over HEXOLOY{reg_sign}SA-SiC. This study was undertaken to establish and benchmark the complete mechanical property database of a first generation material, followed by a process optimization task to further improve the properties. Mechanical characterization on the first generation material indicated that silicon-rich pools, presumably formed as a reaction product during sintering, controlled the strength from room temperature to 1,232 C. At 1,370 C in air, the material was failing due to a glass-phase formation at the surface. This glass-phase formation was attributed to the reaction of yttrium aluminates, which exist as a second phase in the material, with the ambient. This process was determined to be a time-dependent one that leads to slow crack growth. Fatigue experiments clearly indicated that the slow crack growth driven by the reaction occurred only at temperatures >1,300 C, above the melting point of the glass phase. Process optimization tasks conducted included the selection of the best SiC powder source, studies on mixing/milling conditions for SiC powder with the sintering aids, and a designed experiment involving a range of sintering and post-treatment conditions. The optimization study conducted on the densification variables indicated that lower sintering temperatures and higher post-treatment pressures reduce the Si-rich pool formation, thereby improving the room-temperature strength. In addition, it was also determined that furnacing configuration and atmosphere were critical in controlling the Si-rich formation.

Effects of sintering temperature on the corrosion behavior of AZ31 alloy with Ca–P sol–gel coating

Energy Technology Data Exchange (ETDEWEB)

Niu, Bo [School of Materials Science and Engineering, Liaoning University of Technology, Jinzhou, Liaoning Province, 121001 (China); Shi, Ping, E-mail: p_shi@sohu.com [School of Materials Science and Engineering, Liaoning University of Technology, Jinzhou, Liaoning Province, 121001 (China); Wei, Donghua [School of Materials Science and Engineering, Liaoning University of Technology, Jinzhou, Liaoning Province, 121001 (China); E, Shanshan [School of Mathematics and Physics, Bohai University, Jinzhou, Liaoning Province, 121013 (China); Li, Qiang; Chen, Yang [School of Materials Science and Engineering, Liaoning University of Technology, Jinzhou, Liaoning Province, 121001 (China)

2016-04-25

To slow down the initial biodegradation rate of magnesium alloy, calcium phosphate (Ca–P) coatings were prepared on AZ31 magnesium alloy by a sol–gel technique. To study the effects of sintering temperature on microstructure, bonding strength and corrosion behavior of the coatings, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray diffraction (XRD) and an adhesive strength test were used to characterize the coatings. The corrosion resistance of the coatings was investigated by immersion test and electrochemical corrosion techniques in simulated body fluid (SBF) solution. It shows that the sol–gel coatings consist of Ca{sub 2}P{sub 2}O{sub 7}, mixture of Ca{sub 2}P{sub 2}O{sub 7}, Ca{sub 3}(PO{sub 4}){sub 2} and hydroxyapatite, and hydroxyapatite, by sintering respectively at 300 °C, 400 °C and 500 °C. There are major cracks on the coatings. The crack area portion on the coating and the bonding strength at the interface between the calcium phosphate coating and the bare AZ31 increases, and the corrosion resistance of the coated AZ31 in SBF decreases with increasing sintering temperatures from 300 °C to 500 °C. Based on our investigations, the corrosion resistance of the coated AZ31 in SBF depends mainly on the crack area portion on the coatings, rather than on the coating phase stability. - Highlights: • Ca–P coating was prepared on AZ31 alloy by a sol–gel technique. • Crack area portion in the coating increases with temperatures. • Bonding strength between Ca–P coating and substrate increases with temperatures. • Corrosion resistance of the coated AZ31 in SBF decreases with temperatures. • Corrosion resistance of the coated AZ31 depends mainly on the crack area portion.

Reactive synthesis of Ti-W-Cr-B mixing powder by spark plasma sintering; Hoden plasma shoketsu ni yoru Ti-W-Cr-B kongo funmatsu no hanno gosei

Energy Technology Data Exchange (ETDEWEB)

Kaga, H. [Hokkaido Industrial Technology Center, Sapporo (Japan); Carrillo-Heian, E.M.; Munir, Z.A. [University of California, CA, (United States)

2000-08-15

The reactive sintered compacts of Ti-W-Cr-B mixed powders were manufactured by a pulse electric current technique. Identification and characterization of the resulting boride phase were done using EPMA, XRD and other methods. The density of the sintered compacts rose rapidly with sintering temperature up to 1,773 K, at which temperature the relative density was 94%. Above this temperature, the density rose only slightly with increasing sintering temperature. The borides of Ti and W were synthesized from mixed metal powders by this method. The type of boride formed and its composition depended on sintering temperature. Compacts sintered at lower temperatures consisted of WB{sub 2} and TiB{sub 2} phases, but at the highest sintering temperature, 2,173K, the main phase was (Ti, W, Cr)B{sub 2} solid solution, in which W and Cr were dissolved in TiB{sub 2}. There was also a very small amount of {beta}-(W, Ti, Cr)B phase. By annealing compact sintered at high temperature, the (Ti, W, Cr)B{sub 2} solid solution phase decomposed and the amount decreased. (author)

Influence of Sintering Temperature on Mechanical and Physical properties of Mill Scale based Bipolar Plates for PEMFC

Science.gov (United States)

Khaerudini, Deni S.; Berliana, Rina; Prakoso, Gatra B.; Insiyanda, Dita R.; Alva, Sagir

2018-03-01

This work concerns the utilization of mill scale, a by-product of iron and steel formed during the hot rolling of steel, as a potential material for use as bipolar plates in proton exchange membrane fuel cells (PEMFCs). On the other hand, mill scale is considered a very rich in iron source having characteristic required such as for current collector in bipolar plate and would significantly contribute to lower the overall cost of PEMFC based fuel cell systems. In this study, the iron reach source of mill scale powder, after sieving of 150 mesh, was mechanically alloyed with the aluminium source containing 30 wt.% using a shaker mill for 3 h. The mixed powders were then pressed at 300 MPa and sintered at various temperatures of 400, 450 and 500 °C for 1 h under inert gas atmosphere. The structural changes of powder particles during mechanical alloying and after sintering were studied by x-ray diffractometry, scanning electron microscopy (SEM) with energy dispersive X-ray spectroscopy (EDX), microhardness measurement, and density - porosity analysis. The details of the performance variation of three different sintering conditions can be preliminary explained by the metallographic and crystallographic structure and phase analysis as well as sufficient mechanical strength of the sintered materials was presented in this report.

Development of a TiAl Alloy by Spark Plasma Sintering

Science.gov (United States)

Couret, Alain; Voisin, Thomas; Thomas, Marc; Monchoux, Jean-Philippe

2017-12-01

Spark plasma sintering (SPS) is a consolidated powder metallurgy process for which the powder sintering is achieved through an applied electric current. The present article aims to describe the method we employed to develop a TiAl-based alloy adjusted for this SPS process. Owing to its enhanced mechanical properties, this alloy was found to fully match the industrial specifications for the aeronautic and automotive industries, which require a high strength at high temperature and a reasonably good ductility at room temperature. A step-by-step method was followed for this alloy development. Starting from a basic study on the as-SPSed GE alloy (Ti-48Al-2Cr-2Nb) in which the influence of the microstructure was studied, the microstructure-alloy composition relationships were then investigated to increase the mechanical properties. As a result of this study, we concluded that tungsten had to be the major alloying element to improve the resistance at high temperature and a careful addition of boron would serve the properties at room temperature. Thus, we developed the IRIS alloy (Ti-48Al-2W-0.08B). Its microstructure and mechanical properties are described here.

Positron annihilation at defects in sintered high Tc perovskite superconductors

International Nuclear Information System (INIS)

Corbel, C.; Bernede, P.; Pascard, H.; Rullier-Albenque, F.; Kormann, R.; Marucco, J.F.

1988-01-01

We report positron lifetime measurements in sintered superconducting YBa 2 Cu 3 O 7-x and GdBa 2 Cu 3 O 7-x oxides. It is shown that the thermal behaviour of the positron lifetime spectra strongly depends on the preparation of the ceramics. A lifetime of 190±3 ps is attributed to oxygen deficient regions. Two lifetimes of 251±7 ps and 225±5 ps are attributed to a cation vacancy presenting a temperature dependent atomic arrangement. The lifetime transition (251 → 225 ps) occurs during decreases in temperature across the resistivity superconducting transition. This lifetime change indicates that the volume of the cation vacancy decreases in the superconducting state

Effects of V{sub 2}O{sub 5} addition on NiZn ferrite synthesized using two-step sintering process

Energy Technology Data Exchange (ETDEWEB)

Hu Jun [College of Chemical Engineering and Materials Science, Zhejiang University of Technology, Hangzhou 310032 (China); State Key Laboratory of Silicon Materials, Zhejiang University, Hangzhou 310027 (China); Shi Gang; Ni Zheming; Zheng Li [College of Chemical Engineering and Materials Science, Zhejiang University of Technology, Hangzhou 310032 (China); Chen Aimin, E-mail: hjzjut@zjut.edu.cn [College of Chemical Engineering and Materials Science, Zhejiang University of Technology, Hangzhou 310032 (China)

2012-06-15

The combined influence of a two-step sintering (TSS) process and addition of V{sub 2}O{sub 5} on the microstructure and magnetic properties of NiZn ferrite was investigated. As comparison, samples prepared by the conventional single-step sintering (SSS) procedure were also studied. It was found that with 0.3 wt% V{sub 2}O{sub 5} additive, the sample sintered by the two-step sintering process at a high temperature of 1250 Degree-Sign C for 30 min and a lower temperature of 1180 Degree-Sign C for 3 h exhibited more homogeneous microstructure and higher permeability with a high Q-factor. The results showed that the TSS method with suitable additive brought positive improvement of the microstructure and magnetic properties of NiZn ferrite.

Low-Temperature Sintering Li3Mg1.8Ca0.2NbO6 Microwave Dielectric Ceramics with LMZBS Glass

Science.gov (United States)

Wang, Gang; Zhang, Huaiwu; Liu, Cheng; Su, Hua; Jia, Lijun; Li, Jie; Huang, Xin; Gan, Gongwen

2018-05-01

Li3Mg1.8Ca0.2NbO6 ceramics doped with Li2O-MgO-ZnO-B2O3-SiO2 glass (LMZBS) were prepared via a solid-state route. The LMZBS glass effectively reduced the sintering temperature of Li3Mg1.8Ca0.2NbO6 ceramics to 950°C. The effects of the LMZBS glass on the sintering behavior, microstructures and microwave dielectric properties of Li3Mg1.8Ca0.2NbO6 ceramics are discussed in detail. Among all the LMZBS doped Li3Mg1.8Ca0.2NbO6 ceramics, the sample with 1 wt.% of LMZBS glass sintered at 950°C for 4 h exhibited good dielectric properties: ɛ r = 16.7, Q × f = 31,000 GHz (9.92 GHz), τ f = - 1.3 ppm/°C. The Li3Mg1.8Ca0.2NbO6 ceramics possessed excellent chemical compatibility with Ag electrodes, and could be applied in low temperature co-fired ceramics (LTCC) applications.

High Temperature Oxidation of Spark Plasma Sintered and Thermally Sprayed FeAl-Based Iron Aluminides

Czech Academy of Sciences Publication Activity Database

Haušild, P.; Karlík, M.; Skiba, T.; Sajdl, P.; Dubský, Jiří; Palm, M.

2012-01-01

Roč. 122, č. 3 (2012), s. 465-468 ISSN 0587-4246. [International Symposium on Physics of Materials (ISPMA)/12./. Prague, 04.09.2011-08.09.2011] Institutional support: RVO:61389021 Keywords : thermal spraying * plasma sintering Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.531, year: 2012

Fabrication of Ni-Ti Alloy by Self-Propagating High-Temperature Synthesis and Spark Plasma Sintering Technique

Czech Academy of Sciences Publication Activity Database

Salvetr, P.; Kubatík, Tomáš František; Pignol, D.; Novák, P.

2017-01-01

Roč. 48, č. 2 (2017), s. 772-778 ISSN 1073-5615 Institutional support: RVO:61389021 Keywords : powder metallurgy * Spark plasma sintering Subject RIV: JJ - Other Materials OBOR OECD: Materials engineering Impact factor: 1.642, year: 2016

Mechanical wet-milling and subsequent consolidation of ultra-fine Al2O3-(ZrO2+3%Y2O3) bioceramics by using high-frequency induction heat sintering

Institute of Scientific and Technical Information of China (English)

Khalil Abdelrazek KHALIL; Sug Won KIM

2007-01-01

Alumina/zirconia composites were synthesized by wet-milling technique and rapid consolidation with high frequency induction heat sintering(HFIHS). The starting materials were a mixture of alumina micro-powder (80%, volume fraction) and 3YSZ nano-powders (20%). The mixtures were optimized for good sintering behaviors and mechanical properties. Nano-crystalline grains are obtained after 24 h milling. The nano-structured powder compacts are then processed to full density at different temperatures by HFIHS. Effects of temperature on the mechanical and microstructure properties were studied. Al2O3-3YSZ composites with higher mechanical properties and small grain size are successfully developed at relatively low temperatures through this technique.

Process for preparing sintered uranium dioxide nuclear fuel

International Nuclear Information System (INIS)

Carter, R.E.

1975-01-01

Uranium dioxide is prepared for use as fuel in nuclear reactors by sintering it to the desired density at a temperature less than 1300 0 C in a chemically controlled gas atmosphere comprised of at least two gases which in equilibrium provide an oxygen partial pressure sufficient to maintain the uranium dioxide composition at an oxygen/uranium ratio of at least 2.005 at the sintering temperature. 7 Claims, No Drawings

The evaluation of different environments in ultra-high frequency induction sintered powder metal compacts

International Nuclear Information System (INIS)

Cavdar, P. S.; Cavdar, U.

2015-01-01

The application of the iron based Powder Metal (PM) compacts in Ultra-High Frequency Induction Sintering (UHFIS) was reviewed for different environments. The three different environments: atmosphere, argon and vacuum were applied to the PM compacts. Iron based PM compacts were sintered at 1120 degree centigrade for a total of 550 seconds by using induction sintering machines with 2.8 kW power and 900 kHz frequency. Micro structural properties, densities, roughness and micro hardness values were obtained for all environments. The results were compared with each other. (Author)

Room and ultrahigh temperature structure-mechanical property relationships of tungsten alloys formed by field assisted sintering technique (FAST)

Energy Technology Data Exchange (ETDEWEB)

Browning, Paul N.; Alagic, Sven [Pennsylvania State University, Department of Materials Science and Engineering, State College, PA-16801 (United States); Pennsylvania State University, Applied Research Laboratory, State College, PA-16801 (United States); Kulkarni, Anil [Pennsylvania State University, Department of Nuclear and Mechanical Engineering, State College, PA-16801 (United States); Matson, Lawrence [Materials and Manufacturing Directorate, Wright Patterson Air Force Base, Dayton, OH (United States); Singh, Jogender, E-mail: jxs46@arl.psu.edu [Pennsylvania State University, Department of Materials Science and Engineering, State College, PA-16801 (United States); Pennsylvania State University, Applied Research Laboratory, State College, PA-16801 (United States)

2016-09-30

Tungsten based alloys have become of critical importance in a number of applications including plasma-facing materials in nuclear fusion reactors, rocket nozzles for aerospace applications, and in kinetic energy penetrators in the defense industry. Formation of components for these uses by powder metallurgical techniques has proven challenging, due to tungsten's relatively poor sinterability. Here we report the use of field assisted sintering technique (FAST) to produce high density, fine grain alloys with mechanical properties comparable or superior to that of components produced by conventional techniques. Alloys of pure tungsten, W-3 vol%TiC, W-5 vol%TiC, and W-10 vol%Ta were synthesized at 2100 °C, 35 MPa for 25 min using FAST. Microstructural characterization revealed effective reduction of grain size with TiC addition and preferential diffusion of oxygen into the center of tantalum particles in tantalum containing alloys. Tensile testing of alloys revealed TiC addition to W resulted in substantially improved ultimate tensile strength at the cost of ductility in comparison at temperatures up to 1926 °C (3500 °F) however this strengthening effect was lost at 2204 °C (4000 °F). Addition of 10 vol%Ta to W resulted in reduced hardness at room temperature, but substantially increased yield strength at the cost of slightly reduced ductility at 1926 °C and 2204 °C.

Preparation and characterization of sintered Mo-Re alloys

International Nuclear Information System (INIS)

Morito, F.

1993-01-01

By the method of powder metallurgy, we have tried to fabricate Mo-Re alloys, which were electron beam weldable. Severe quality control was carried out during the whole fabrication process focused to reducing oxygen contamination. It is inevitable that the starting raw powders of Mo and Re were both high purity with 99.99 mass% up. Moreover, high vacuum sintering was performed before final sintering with high-purity hydrogen gas. As a result, we obtained electron beam weldable Mo-Re alloys, the total oxygen content of which was about 10 mass ppm or less, respectively. Several specimens were melted by electron beam welding (EBW) method. It was found that EBW gives an easy and effective survey to examine the weldability and the quality of the materials. Fracture surfaces examined by AES exhibited very low content of oxygen, carbon and nitrogen or that less than detectability limit. In conclusion, we have succeeded to obtain defect-free welds of sintered Mo-Re alloys. Furthermore it was found that Mo-Re alloys showed excellent potentialities not only in mechanical properties at low temperature but also in the respects of microstructure. (orig.)

Microwave-assisted sintering of non-stoichiometric strontium bismuth niobate ceramic: Structural and dielectric properties

Energy Technology Data Exchange (ETDEWEB)

Singh, Rajveer [Department of Physics and Astrophysics, University of Delhi, New Delhi 110007 (India); Department of Physics, Atmaram Sanatan Dharma College, University of Delhi, Dhaula Kuan, New Delhi 110021 (India); Luthra, Vandna [Department of Physics, Gargi College, University of Delhi, Siri Fort Road, New Delhi 110049 (India); Tandon, R.P., E-mail: ram_tandon@hotmail.com [Department of Physics and Astrophysics, University of Delhi, New Delhi 110007 (India)

2016-11-01

In recent years the microwave sintering has been utilized for the synthesis of materials in enhancement of the properties. In this paper strontium bismuth niobate (Sr{sub 0.8}Bi{sub 2.2}Nb{sub 2}O{sub 9}:SBN) bulk ceramic has been synthesized by microwave reactive sintering and conventional heating techniques. A relative density of 99.6% has been achieved for microwave sintered SBN, which is higher than that of (98.81%) conventionally sintered SBN. The phase formation of SBN synthesized by both processes has been confirmed by X-ray diffraction (XRD). The surface morphology of SBN was observed by scanning electron microscopy (SEM). The microstructure was found to be more uniform in case of SBN sintered by microwave sintering. The dielectric properties of SBN were studied as a function of frequency in the temperature range of 30–500 °C. Both the samples synthesized by two different processes were found to follow Curie–Weiss law above the transition temperature. The Curie temperature was found to be higher for microwave sintered SBN. The dielectric constant and the transition temperature were observed to be higher for SBN ceramic synthesized by microwave sintering technique. The ac and dc activation energy values were also found to be higher for microwave sintered SBN as compared to conventional sintering technique.

Nd:YAG transparent ceramics fabricated by direct cold isostatic pressing and vacuum sintering

Science.gov (United States)

Ge, Lin; Li, Jiang; Zhou, Zhiwei; Liu, Binglong; Xie, Tengfei; Liu, Jing; Kou, Huamin; Shi, Yun; Pan, Yubai; Guo, Jingkun

2015-12-01

The sintering behavior of neodymium doped yttrium aluminum garnet (Nd:YAG) ceramics was investigated on the basis of densification trajectory, microstructure evolution and transmittance. Nd:YAG ceramics with in-line transmittance of 83.9% at 1064 nm and 82.5% at 400 nm were obtained by direct cold isostatic pressing (CIP) at 250 MPa and solid-state reactive sintering at 1790 °C for 30 h under vacuum. Compared with the porosity and the average pore diameter of the sample from uniaxial dry-pressing followed by CIP, those from direct CIP are much smaller. The samples pressed at 250 MPa were sintered from 1500 °C to 1750 °C for 0.5-20 h to study their sintering behavior. At the temperature higher than 1500 °C, pure YAG phase is formed, followed by the densification and grain growth process. The relative density and the grain size increase with the increase of sintering time and temperature, and the sintering behavior is more sensitive to temperature than holding time. The mechanism controlling densification and grain growth at sintering temperature of 1550 °C is grain boundary diffusion.

Design of experiment approach for sintering study of nanocrystalline SiC fabricated using plasma pressure compaction

Directory of Open Access Journals (Sweden)

Bothara M.G.

2009-01-01

Full Text Available Plasma pressure compaction (P2C is a novel sintering technique that enables the consolidation of silicon carbide with a nanoscale microstructure at a relatively low temperature. To achieve a high final density with optimized mechanical properties, the effects of various sintering factors pertaining to the temperature-time profile and pressure were characterized. This paper reports a design of experiment approach used to optimize the processing for a 100 nm SiC powder focused on four sintering factors: temperature, time, pressure, and heating rate. Response variables included the density and mechanical properties. A L9 orthogonal array approach that includes the signal-to-noise (S/N ratio and analysis of variance (ANOVA was employed to optimize the processing factors. All of the sintering factors have significant effect on the density and mechanical properties. A final density of 98.1% was achieved with a temperature of 1600°C, hold time of 30 min, pressure of 50 MPa, and heating rate of 100°C/min. The hardness reached 18.4 GPa with a fracture toughness of 4.6 MPa√m, and these are comparable to reports from prior studies using higher consolidation temperatures.

Expeditious low-temperature sintering of copper nanoparticles with thin defective carbon shells

Science.gov (United States)

Kim, Changkyu; Lee, Gyoungja; Rhee, Changkyu; Lee, Minku

2015-04-01

The realization of air-stable nanoparticles, well-formulated nanoinks, and conductive patterns based on copper is a great challenge in low-cost and large-area flexible printed electronics. This work reports the synthesis of a conductively interconnected copper structure via thermal sintering of copper inks at a low temperature for a short period of time, with the help of thin defective carbon shells coated onto the copper nanoparticles. Air-stable copper/carbon core/shell nanoparticles (typical size ~23 nm, shell thickness ~1.0 nm) are prepared by means of an electric explosion of wires. Gaseous oxidation of the carbon shells with a defective structure occurs at 180 °C, impacting the choice of organic solvents as well as the sintering conditions to create a crucial neck formation. Isothermal oxidation and reduction treatment at 200 °C for only about 10 min yields an oxide-free copper network structure with an electrical resistivity of 25.1 μΩ cm (14.0 μΩ cm at 250 °C). Finally, conductive copper line patterns are achieved down to a 50 μm width with an excellent printing resolution (standard deviation ~4.0%) onto a polyimide substrate using screen printing of the optimized inks.The realization of air-stable nanoparticles, well-formulated nanoinks, and conductive patterns based on copper is a great challenge in low-cost and large-area flexible printed electronics. This work reports the synthesis of a conductively interconnected copper structure via thermal sintering of copper inks at a low temperature for a short period of time, with the help of thin defective carbon shells coated onto the copper nanoparticles. Air-stable copper/carbon core/shell nanoparticles (typical size ~23 nm, shell thickness ~1.0 nm) are prepared by means of an electric explosion of wires. Gaseous oxidation of the carbon shells with a defective structure occurs at 180 °C, impacting the choice of organic solvents as well as the sintering conditions to create a crucial neck formation

Study of nano-metric silicon carbide powder sintering. Application to fibers processing

International Nuclear Information System (INIS)

Malinge, A.

2011-01-01

Silicon carbide ceramic matrix composites (SiCf/SiCm) are of interest for high temperature applications in aerospace or nuclear components for their relatively high thermal conductivity and low activation under neutron irradiation. While most of silicon carbide fibers are obtained through the pyrolysis of a poly-carbo-silane precursor, sintering of silicon carbide nano-powders seems to be a promising route to explore. For this reason, pressureless sintering of SiC has been studied. Following the identification of appropriate sintering aids for the densification, optimization of the microstructure has been achieved through (i) the analysis of the influence of operating parameters and (ii) the control of the SiC β a SiC α phase transition. Green fibers have been obtained by two different processes involving the extrusion of SiC powder dispersion in polymer solution or the coagulation of a water-soluble polymer containing ceramic particles. Sintering of these green fibers led to fibers of around fifty microns in diameter. (author) [fr

Modeling of sintering of functionally gradated materials

International Nuclear Information System (INIS)

Gasik, M.; Zhang, B.

2001-01-01

The functionally gradated materials (FGMs) are distinguished from isotropic materials by gradients of composition, phase distribution, porosity, and related properties. For FGMs made by powder metallurgy, sintering control is one of the most important factors. In this study sintering process of FGMs is modeled and simulated with a computer. A new modeling approach was used to formulate equation systems and the model for sintering of gradated hard metals, coupled with heat transfer and grain growth. A FEM module was developed to simulate FGM sintering in conventional, microwave and hybrid conditions, to calculate density, stress and temperature distribution. Behavior of gradated WC-Co hardmetal plate and cone specimens was simulated for various conditions, such as mean particle size, green density distribution and cobalt gradation parameter. The results show that the deformation behavior and stress history of graded powder compacts during heating, sintering and cooling could be predicted for optimization of sintering process. (author)

Ceramic synthesis of 0.08BiGaO3-0.90BaTiO3-0.02LiNbO3 under high pressure and high temperature

Science.gov (United States)

Hui, Jin; Yong, Li; Mou-Sheng, Song; Lin, Chen; Xiao-Peng, Jia; Hong-An, Ma

2016-07-01

In this paper, the preparation of 0.08BiGaO3-0.90BaTiO3-0.02LiNbO3 is investigated at pressure 3.8 GPa and temperature 1100-1200 °C. Experimental results indicate that not only is the sintered rate more effective, but also the sintered temperature is lower under high pressure and high temperature than those of under normal pressure. It is thought that the adscititious pressure plays the key role in this process, which is discussed in detail. The composition and the structure of the as-prepared samples are recorded by XRD patterns. The result shows that the phases of BaTiO3, BaBiO2.77, and Ba2Bi4Ti5O18 with piezoelectric ceramic performance generate in the sintered samples. Furthermore, the surface morphology characteristics of the typical samples are also investigated using a scanning electron microscope. It indicates that the grain size and surface structure of the samples are closely related to the sintering temperature and sintering time. It is hoped that this study can provide a new train of thought for the preparation of lead-free piezoelectric ceramics with excellent performance. Project supported by the National Natural Science Foundation of China (Grant No. 51172089), the Natural Science Foundation of Education Department of Guizhou Province, China (Grant Nos. KY [2013]183 and LH [2015]7232), and the Research Fund for the Doctoral Program of Tongren University, China (Grant No. DS1302).

Recycling of mill scale in sintering process

Directory of Open Access Journals (Sweden)

El-Hussiny N.A.

2011-01-01

Full Text Available This investigation deals with the effect of replacing some amount of Baharia high barite iron ore concentrate by mill scale waste which was characterized by high iron oxide content on the parameters of the sintering process., and investigation the effect of different amount of coke breeze added on sintering process parameters when using 5% mill scale waste with 95% iron ore concentrate. The results of this work show that, replacement of iron ore concentrate with mill scale increases the amount of ready made sinter, sinter strength and productivity of the sinter machine and productivity at blast furnace yard. Also, the increase of coke breeze leads to an increase the ready made sinter and productivity of the sintering machine at blast furnace yard. The productivity of the sintering machine after 5% decreased slightly due to the decrease of vertical velocity.

Magnetic properties of high temperature superconductors and their interaction with high energy permanent magnets

International Nuclear Information System (INIS)

Agarwala, A.K.

1990-01-01