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Sample records for high quality ceramic

  1. High quality ceramic coatings sprayed by high efficiency hypersonic plasma spraying gun

    Zhu Sheng; Xu Binshi; Yao JiuKun

    2005-01-01

    This paper introduced the structure of the high efficiency hypersonic plasma spraying gun and the effects of hypersonic plasma jet on the sprayed particles. The optimised spraying process parameters for several ceramic powders such as Al 2 O 3 , Cr 2 O 3 , ZrO 2 , Cr 3 C 2 and Co-WC were listed. The properties and microstructure of the sprayed ceramic coatings were investigated. Nano Al 2 O 3 -TiO 2 ceramic coating sprayed by using the high efficiency hypersonic plasma spraying was also studied. Compared with the conventional air plasma spraying, high efficiency hypersonic plasma spraying improves greatly the ceramic coatings quality but at low cost. (orig.)

  2. Quality assurance in ceramic materials and components. High-resolution non-destructive testing especially of ceramic surfaces

    Reiter, H.; Hoffmann, B.; Morsch, A.; Arnold, W.; Schneider, E.

    1988-01-01

    This report discusses the influence of defects on the failure behavior of ceramic materials under four-point bending stress. In this connection various Si 3 N 4 and SiC materials with and without artificially introduced defect particles (Fe, WC, Si, pores) were examined by the following non-destructive test methods: photoacoustic microscopy, scanning laser acoustic microscopy, microfocus roentgenoscopy and ultrasound transit-time measurements. Finally, a four-point bending test and a fracture-mechanical evaluation of the fracture-incuding defects were carried out at the Institute for reliability and failure studies in mechanical engineering of the University of Karlsruhe. According to the type of stress the samples predominantly failed in the case of defects in the surface zone of the side in tension. Among the ndt methods applied the photoacoustic microscopy as a typical surface testing method could predict most of the fracture-inducing defects (30-50 %) without causing destruction. In this connection a different detection sensitivity which corresponds to the thermal reflection factors became apparent according to the type of defect. Furthermore the reports describes the results of some preliminary tests on ndt of green ceramics. In these investigations both the microfocus roentgenoscopy test and the roentgen computed tomography showed a high potential of detecting inhomogeneities and defects in green Si 3 N 4 and SiC components. (orig.) [de

  3. High flow ceramic pot filters

    van Halem, D.; van der Laan, H.; Soppe, A. I.A.; Heijman, S.G.J.

    2017-01-01

    Ceramic pot filters are considered safe, robust and appropriate technologies, but there is a general consensus that water revenues are limited due to clogging of the ceramic element. The objective of this study was to investigate the potential of high flow ceramic pot filters to produce more

  4. Fertility and semen quality of workers exposed to high temperatures in the ceramics industry.

    Figà-Talamanca, I; Dell'Orco, V; Pupi, A; Dondero, F; Gandini, L; Lenzi, A; Lombardo, F; Scavalli, P; Mancini, G

    1992-01-01

    The objective of this study was to test the hypothesis that chronic occupational exposure to high temperatures may be detrimental to male reproduction. The study was based on 92 healthy ceramics oven operators with a long exposure to high temperatures, and 87 controls, recruited from the shipment department of the same industry. Interviews with all subjects provided data on sociodemographic characteristics, health status, and fertility problems. Semen analysis was carried out on 46 of the workers exposed to high temperatures, and 14 of the controls, and included evaluation of the sperm concentration, morphology, and motility, including computer-assisted sperm motion analysis (velocity, linearity, ALH, BCF). The results of the questionnaire showed that exposed individuals had a higher incidence of childlessness and of self-reported difficulty in conceiving than controls. The semen analysis showed no significant differences except in sperm velocity. Although differences in semen parameters, taken singly, were not statistically significant, the overall evaluation of the sperm parameters indicated a higher prevalence of pathologic sperm profiles among the exposed compared to the controls.

  5. High flow ceramic pot filters

    van Halem, D.; van der Laan, H.; Soppe, A. I.A.; Heijman, S.G.J.

    2017-01-01

    Ceramic pot filters are considered safe, robust and appropriate technologies, but there is a general consensus that water revenues are limited due to clogging of the ceramic element. The objective of this study was to investigate the potential of high flow ceramic pot filters to produce more water without sacrificing their microbial removal efficacy. High flow pot filters, produced by increasing the rice husk content, had a higher initial flow rate (6–19 L h−1), but initial LRVs for E. coli o...

  6. High flow ceramic pot filters.

    van Halem, D; van der Laan, H; Soppe, A I A; Heijman, S G J

    2017-11-01

    Ceramic pot filters are considered safe, robust and appropriate technologies, but there is a general consensus that water revenues are limited due to clogging of the ceramic element. The objective of this study was to investigate the potential of high flow ceramic pot filters to produce more water without sacrificing their microbial removal efficacy. High flow pot filters, produced by increasing the rice husk content, had a higher initial flow rate (6-19 L h -1 ), but initial LRVs for E. coli of high flow filters was slightly lower than for regular ceramic pot filters. This disadvantage was, however, only temporarily as the clogging in high flow filters had a positive effect on the LRV for E. coli (from below 1 to 2-3 after clogging). Therefore, it can be carefully concluded that regular ceramic pot filters perform better initially, but after clogging, the high flow filters have a higher flow rate as well as a higher LRV for E. coli. To improve the initial performance of new high flow filters, it is recommended to further utilize residence time of the water in the receptacle, since additional E. coli inactivation was observed during overnight storage. Although a relationship was observed between flow rate and LRV of MS2 bacteriophages, both regular and high flow filters were unable to reach over 2 LRV. Copyright © 2017 Elsevier Ltd. All rights reserved.

  7. Air quality comparison between two European ceramic tile clusters

    Minguillón, M. C.; Monfort, E.; Escrig, A.; Celades, I.; Guerra, L.; Busani, G.; Sterni, A.; Querol, X.

    2013-08-01

    The European ceramic tile industry is mostly concentrated in two clusters, one in Castelló (Spain) and another one in Modena (Italy). Industrial clusters may have problems to accomplish the EU air quality regulations because of the concentration of some specific pollutants and, hence, the feasibility of the industrial clusters can be jeopardised. The present work assesses the air quality in these ceramic clusters in 2008, when the new EU emission regulations where put into force. PM10 samples were collected at two sampling sites in the Modena ceramic cluster and one sampling site in the Castelló ceramic cluster. PM10 annual average concentrations were 12-14 μg m-3 higher in Modena than in Castelló, and were close to or exceeded the European limit. Air quality in Modena was mainly influenced by road traffic and, in a lower degree, the metalmechanical industry, as evidenced by the high concentrations of Mn, Cu, Zn, Sn and Sb registered. The stagnant weather conditions from Modena hindering dispersion of pollutants also contributed to the relatively high pollution levels. In Castelló, the influence of the ceramic industry is evidenced by the high concentrations of Ti, Se, Tl and Pb, whereas this influence is not seen in Modena. The difference in the impact of the ceramic industry on the air quality in the two areas was attributed to: better abatement systems in the spray-drier facilities in Modena, higher coverage of the areas for storage and handling of dusty raw materials in Modena, presence of two open air quarries in the Castelló region, low degree of abatement systems in the ceramic tile kilns in Castelló, and abundance of ceramic frit, glaze and pigment manufacture in Castelló as opposed to scarce manufacture of these products in Modena. The necessity of additional measures to fulfil the EU air quality requirements in the Modena region is evidenced, despite the high degree of environmental measures implemented in the ceramic industry. The Principal

  8. ASTM Committee C28: International Standards for Properties and Performance of Advanced Ceramics-Three Decades of High-Quality, Technically-Rigorous Normalization

    Jenkins, Michael G.; Salem, Jonathan A.

    2016-01-01

    Physical and mechanical properties and performance of advanced ceramics and glasses are difficult to measure correctly without the proper techniques. For over three decades, ASTM Committee C28 on Advanced Ceramics, has developed high-quality, technically-rigorous, full-consensus standards (e.g., test methods, practices, guides, terminology) to measure properties and performance of monolithic and composite ceramics that may be applied to glasses in some cases. These standards contain testing particulars for many mechanical, physical, thermal, properties and performance of these materials. As a result these standards are used to generate accurate, reliable, repeatable and complete data. Within Committee C28, users, producers, researchers, designers, academicians, etc. have written, continually updated, and validated through round-robin test programs, 50 standards since the Committee's founding in 1986. This paper provides a detailed retrospective of the 30 years of ASTM Committee C28 including a graphical pictogram listing of C28 standards along with examples of the tangible benefits of standards for advanced ceramics to demonstrate their practical applications.

  9. ASTM Committee C28: International Standards for Properties and Performance of Advanced Ceramics, Three Decades of High-quality, Technically-rigorous Normalization

    Jenkins, Michael G.; Salem, Jonathan A.

    2016-01-01

    Physical and mechanical properties and performance of advanced ceramics and glasses are difficult to measure correctly without the proper techniques. For over three decades, ASTM Committee C28 on Advanced Ceramics, has developed high quality, rigorous, full-consensus standards (e.g., test methods, practices, guides, terminology) to measure properties and performance of monolithic and composite ceramics that may be applied to glasses in some cases. These standards testing particulars for many mechanical, physical, thermal, properties and performance of these materials. As a result these standards provide accurate, reliable, repeatable and complete data. Within Committee C28 users, producers, researchers, designers, academicians, etc. have written, continually updated, and validated through round-robin test programs, nearly 50 standards since the Committees founding in 1986. This paper provides a retrospective review of the 30 years of ASTM Committee C28 including a graphical pictogram listing of C28 standards along with examples of the tangible benefits of advanced ceramics standards to demonstrate their practical applications.

  10. Panel report on high temperature ceramics

    Nolet, T C [ed.

    1979-01-01

    Fundamental research is reported concerning high temperature ceramics for application in turbines, engines, batteries, gasifiers, MHD, fuel cells, heat exchangers, and hot wall combustors. Ceramics microstructure and behavior are included. (FS)

  11. High performance structural ceramics for nuclear industry

    Pujari, Vimal K.; Faker, Paul

    2006-01-01

    A family of Saint-Gobain structural ceramic materials and products produced by its High performance Refractory Division is described. Over the last fifty years or so, Saint-Gobain has been a leader in developing non oxide ceramic based novel materials, processes and products for application in Nuclear, Chemical, Automotive, Defense and Mining industries

  12. In situ measurement of ceramic vacuum chamber conductive coating quality

    Doose, C.; Harkay, K.; Kim, S.; Milton, S.

    1997-01-01

    A method for measuring the relative surface resistivity and quality of conductive coatings on ceramic vacuum chambers was developed. This method is unique in that it allows one to test the coating even after the ceramic chamber is installed in the accelerator and under vacuum; furthermore, the measurement provides a localized surface reading of the coating conductance. The method uses a magnetic probe is calibrated using the measured DC end-to-end resistance of the tube under test and by comparison to a high quality test surface. The measurement method has also been verified by comparison to high frequency impedance measurements. A detailed description, results, and sensitivity of the technique are given here

  13. High-temperature materials and structural ceramics

    1990-01-01

    This report gives a survey of research work in the area of high-temperature materials and structural ceramics of the KFA (Juelich Nuclear Research Center). The following topics are treated: (1) For energy facilities: ODS materials for gas turbine blades and heat exchangers; assessment of the remaining life of main steam pipes, material characterization and material stress limits for First-Wall components; metallic and graphitic materials for high-temperature reactors. (2) For process engineering plants: composites for reformer tubes and cracking tubes; ceramic/ceramic joints and metal/ceramic and metal/metal joints; Composites and alloys for rolling bearing and sliding systems up to application temperatures of 1000deg C; high-temperature corrosion of metal and ceramic material; porous ceramic high-temperature filters and moulding coat-mix techniques; electrically conducting ceramic material (superconductors, fuel cells, solid electrolytes); high-temperature light sources (high-temperature chemistry); oil vapor engines with caramic components; ODS materials for components in diesel engines and vehicle gas turbines. (MM) [de

  14. High temperature alloys and ceramic heat exchanger

    Okamoto, Masaharu

    1984-04-01

    From the standpoint of energy saving, the future operating temperatures of process heat and gas turbine plants will become higher. For this purpose, ceramics is the most promissing candidate material in strength for application to high-temperature heat exchangers. This report deals with a servey of characteristics of several high-temperature metallic materials and ceramics as temperature-resistant materials; including a servey of the state-of-the-art of ceramic heat exchanger technologies developed outside of Japan, and a study of their application to the intermediate heat exchanger of VHTR (a very-high-temperature gas-cooled reactor). (author)

  15. High-performance ceramics. Fabrication, structure, properties

    Petzow, G.; Tobolski, J.; Telle, R.

    1996-01-01

    The program ''Ceramic High-performance Materials'' pursued the objective to understand the chaining of cause and effect in the development of high-performance ceramics. This chain of problems begins with the chemical reactions for the production of powders, comprises the characterization, processing, shaping and compacting of powders, structural optimization, heat treatment, production and finishing, and leads to issues of materials testing and of a design appropriate to the material. The program ''Ceramic High-performance Materials'' has resulted in contributions to the understanding of fundamental interrelationships in terms of materials science, which are summarized in the present volume - broken down into eight special aspects. (orig./RHM)

  16. Precision casting into disposable ceramic mold – a high efficiency method of production of castings of irregular shape

    Уваров, Б. И.; Лущик, П. Е.; Андриц, А. А.; Долгий, Л. П.; Заблоцкий, А. В.

    2016-01-01

    The article shows the advantages and disadvantages of precision casting into disposable ceramic molds. The high quality shaped castings produced by modernized ceramic molding process are proved the reliability and prospects of this advanced technology.

  17. PRECISION CASTING INTO DISPOSABLE CERAMIC MOLD – A HIGH EFFICIENCY METHOD OF PRODUCTION OF CASTINGS OF IRREGULAR SHAPE

    B. I. Uvarov

    2016-01-01

    Full Text Available The article shows the advantages and disadvantages of precision casting into disposable ceramic molds. The high quality shaped castings produced by modernized ceramic molding process are proved the reliability and prospects of this advanced technology.

  18. Grain boundary engineering of highly deformable ceramics

    Mecartney, M.L.

    2000-01-01

    Highly deformable ceramics can be created with the addition of intergranular silicate phases. These amorphous intergranular phases can assist in superplastic deformation by relieving stress concentrations and minimizing grain growth if the appropriate intergranular compositions are selected. Examples from 3Y-TZP and 8Y-CSZ ceramics are discussed. The grain boundary chemistry is analyzed by high resolution analytical TEM is found to have a strong influence on the cohesion of the grains both at high temperature and at room temperature. Intergranular phases with a high ionic character and containing large ions with a relatively weak bond strength appear to cause premature failure. In contrast, intergranular phases with a high degree of covalent character and similar or smaller ions than the ceramic and a high ionic bond strength are the best for grain boundary adhesion and prevention of both cavitation at high temperatures and intergranular fracture at room temperature

  19. Nondestructive quality assurance of ceramic filters using noncontact dynamic characterization

    Yue, P.; Chen, S.E.; Nishihama, Y. [University of Alabama, Birmingham, AL (United States). Dept. of Civil & Environmental Engineering

    2005-06-01

    Ceramic candle filters are stiff cylindrical structures arranged in rosettes in a hot gas vessel. Custom-made with strong composite materials, these filters are designed to withstand heating and cooling cycles of very high temperature gradients during coal energy production processes. To ensure consistency in the manufactured filters, noncontact dynamic characterization using laser vibrometry is proposed as a factory quality control technique. To evaluate the proposed technique, a sensitivity study using both contact and noncontact vibration measurements is first conducted. The shift in natural vibration frequencies is used as a quality indicator for likely manufacturing variables. Six candle filters are tested using dynamic impact tests. Contact and noncontact results are compared with theoretical natural frequency values, which show that laser results were 'noisier' due to dropout from speckle noises. The results are used to establish the sensitivity of the technique, which indicates that dynamic characterization is a valid nondestructive testing technique for quality assurance of the ceramic filters, provided that the manufactured filters have a quality variation greater than 3.21%.

  20. Study of ceramics sintering under high pressures

    Kunrath Neto, A.O.

    1990-01-01

    A systematic study was made on high pressure sintering of ceramics in order to obtain materials with controlled microstructure, which are not accessible by conventional methods. Some aspects with particular interest were: to achieve very low porosity, with fine grains; to produce dispersed metastable and denser phases which can act as toughening agents; the study of new possibilities for toughening enhancement. (author)

  1. High temperature resistant cermet and ceramic compositions

    Phillips, W. M. (Inventor)

    1978-01-01

    Cermet compositions having high temperature oxidation resistance, high hardness and high abrasion and wear resistance, and particularly adapted for production of high temperature resistant cermet insulator bodies are presented. The compositions are comprised of a sintered body of particles of a high temperature resistant metal or metal alloy, preferably molybdenum or tungsten particles, dispersed in and bonded to a solid solution formed of aluminum oxide and silicon nitride, and particularly a ternary solid solution formed of a mixture of aluminum oxide, silicon nitride and aluminum nitride. Also disclosed are novel ceramic compositions comprising a sintered solid solution of aluminum oxide, silicon nitride and aluminum nitride.

  2. Ceramics for high temperature applications

    Mocellin, A.

    1977-01-01

    Problems related to materials, their fabrication, properties, handling, improvements are examined. Silicium nitride and silicium carbide are obtained by vacuum hot-pressing, reaction sintering and chemical vapour deposition. Micrographs are shown. Mechanical properties i.e. room and high temperature strength, creep resistance fracture mechanics and fatigue resistance. Recent developments of pressureless sintered Si C and the Si-Al-O-N quaternary system are mentioned

  3. Dense high temperature ceramic oxide superconductors

    Landingham, Richard L.

    1993-01-01

    Dense superconducting ceramic oxide articles of manufacture and methods for producing these articles are described. Generally these articles are produced by first processing these superconducting oxides by ceramic processing techniques to optimize materials properties, followed by reestablishing the superconducting state in a desired portion of the ceramic oxide composite.

  4. Ceramic membranes for high temperature hydrogen separation

    Fain, D.E.; Roettger, G.E. [Oak Ridge K-25 Site, TN (United States)

    1996-08-01

    Ceramic gas separation membranes can provide very high separation factors if the pore size is sufficiently small to separate gas molecules by molecular sieving and if oversized pores are adequately limited. Ceramic membranes typically have some pores that are substantially larger than the mean pore size and that should be regarded as defects. To assess the effects of such defects on the performance of ceramic membranes, a simple mathematical model has been developed to describe flow through a gas separation membrane that has a primary mode of flow through very small pores but that has a secondary mode of flow through undesirably large pores. This model permits separation factors to be calculated for a specified gas pair as a function of the molecular weights and molecular diameters of the gases, the membrane pore diameter, and the diameter and number of defects. This model will be described, and key results from the model will be presented. The separation factors of the authors membranes continue to be determined using a permeance test system that measures flows of pure gases through a membrane at temperatures up to 275{degrees}C. A primary goal of this project for FY 1996 is to develop a mixed gas separation system for measuring the separation efficiency of membranes at higher temperatures. Performance criteria have been established for the planned mixed gas separation system and design of the system has been completed. The test system is designed to measure the separation efficiency of membranes at temperatures up to 600{degrees}C and pressures up to 100 psi by separating the constituents of a gas mixture containing hydrogen. The system will accommodate the authors typical experimental membrane that is tubular and has a diameter of about 9 mm and a length of about 23 cm. The design of the new test system and its expected performance will be discussed.

  5. An investigation in texturing high Tc superconducting ceramics by creep sintering

    Regnier, P.; Deschanels, X.; Maurice, F.; Schmirgeld, L.; Aguillon, C.; Senoussi, S.; Mac Carthy, M.; Tatlock, G.J.

    1991-01-01

    We study in detail the possibility of high-T c superconducting ceramics texturing by high pressing them during sintering. We show texture variations as a function of the applied load, of the deformation, of the temperature, and of the sintering stage length, of the rate of variation of temperature, of the material nature in contact with ceramic and of the original powder quality. We present results obtained by optical microscopy, electronic microscopy, X-rays, and local chemical analysis

  6. High temperature fracture of ceramic materials

    Wiederhorn, S.M.

    1979-01-01

    A review is presented of fracture mechanisms and methods of lifetime prediction in ceramic materials. Techniques of lifetime prediction are based on the science of fracture mechanics. Application of these techniques to structural ceramics is limited by our incomplete understanding of fracture mechanisms in these materials, and by the occurrence of flaw generation in these materials at elevated temperatures. Research on flaw generation and fracture mechanisms is recommended as a way of improving the reliability of structural ceramics

  7. Multilayer ultra-high-temperature ceramic coatings

    Loehman, Ronald E [Albuquerque, NM; Corral, Erica L [Tucson, AZ

    2012-03-20

    A coated carbon-carbon composite material with multiple ceramic layers to provide oxidation protection from ultra-high-temperatures, where if the carbon-carbon composite material is uninhibited with B.sub.4C particles, then the first layer on the composite material is selected from ZrB.sub.2 and HfB.sub.2, onto which is coated a layer of SiC coated and if the carbon-carbon composite material is inhibited with B.sub.4C particles, then protection can be achieved with a layer of SiC and a layer of either ZrB.sub.2 and HfB.sub.2 in any order.

  8. High temperature ceramic-tubed reformer

    Williams, Joseph J.; Rosenberg, Robert A.; McDonough, Lane J.

    1990-03-01

    The overall objective of the HiPHES project is to develop an advanced high-pressure heat exchanger for a convective steam/methane reformer. The HiPHES steam/methane reformer is a convective, shell and tube type, catalytic reactor. The use of ceramic tubes will allow reaction temperature higher than the current state-of-the-art outlet temperatures of about 1600 F using metal tubes. Higher reaction temperatures increase feedstock conversion to synthesis gas and reduce energy requirements compared to currently available radiant-box type reformers using metal tubes. Reforming of natural gas is the principal method used to produce synthesis gas (primarily hydrogen and carbon monoxide, H2 and CO) which is used to produce hydrogen (for refinery upgrading), methanol, as well as several other important materials. The HiPHES reformer development is an extension of Stone and Webster's efforts to develop a metal-tubed convective reformer integrated with a gas turbine cycle.

  9. Improvement of the steel quality through zirconia base ceramic filter

    Santos, Benedito M.; Foschini, Cesar R.; Santos, Ieda M.G.; Pinheiro, Adriano S.; Paskocimas, Carlos A.; Leite, Edson R.; Longo, Elson

    1997-01-01

    At the end of production, the steel presents inclusions own to the making process. Ceramics filters, with controlled porosity, are being produced to eliminate the impurities, so as to increase the good quality steel production. This work studies the optimization of the zirconia filters composition and production for siderurgical processes application. The study was done through the granulometric control, using BET, XRD and Hg Porosimetry. (author)

  10. Ceramic process and plant design for high-level nuclear waste immobilization

    Grantham, L.F.; McKisson, R.L.; De Wames, R.E.; Guon, J.; Flintoff, J.F.; McKenzie, D.E.

    1983-01-01

    In the last 3 years, significant advances in ceramic technology for high-level nuclear waste solidification have been made. Product quality in terms of leach-resistance, compositional uniformity, structural integrity, and thermal stability promises to be superior to borosilicate glass. This paper addresses the process effectiveness and preliminary designs for glass and ceramic immobilization plants. The reference two-step ceramic process utilizes fluid-bed calcination (FBC) and hot isostatic press (HIP) consolidation. Full-scale demonstration of these well-developed processing steps has been established at DOE and/or commercial facilities for processing radioactive materials. Based on Savannah River-type waste, our model predicts that the capital and operating cost for the solidification of high-level nuclear waste is about the same for the ceramic and glass options. However, when repository costs are included, the ceramic option potentially offers significantly better economics due to its high waste loading and volume reduction. Volume reduction impacts several figures of merit in addition to cost such as system logistics, storage, transportation, and risk. The study concludes that the ceramic product/process has many potential advantages, and rapid deployment of the technology could be realized due to full-scale demonstrations of FBC and HIP technology in radioactive environments. Based on our finding and those of others, the ceramic innovation not only offers a viable backup to the glass reference process but promises to be a viable future option for new high-level nuclear waste management opportunities

  11. High temperature strengthening of zirconium-toughened ceramics

    Claussen, N.

    1986-01-01

    Transformation-toughened (i.e. ZrO/sub 2/-toughened) ceramics represent a new class of high performance ceramics with spectacular strength properties at low and intermediate temperatures. However, at temperatures above about 700 0 C, most of these tough oxide-base ceramics can no longer be used as load-bearing engineering parts because of characteristic deficiencies. The aim of the present paper is to provide and discuss microstructural design strategies which may enable ZrO/sub 2/-toughened ceramics to be applied at higher temperatures. From the various strategies suggested, three appear to show good prospects, namely (a) the prevention of glassy intergranular films, (b) the addition of hard high modulus particles and (c) whikser or fibre reinforcement. Experimental approaches are presented from some ZrO/sub 2/-toughened ceramics, elg. tetragonal ZrO/sub 2/ polycrystals and ZrO/sub 2/-toughened cordierite, spinel and mullite

  12. Ozonation and/or Coagulation - Ceramic Membrane Hybrid for Filtration of Impaired-Quality Source Waters

    Ha, Changwon

    2013-09-01

    When microfiltration (MF) and ultrafiltration (UF) membranes are applied for drinking water treatment/wastewater reuse, membrane fouling is an evitable problem, causing the loss of productivity over time. Polymeric membranes have been often reported to experience rapid and/or problematical fouling, restraining sustainable operation. Ceramic membranes can be effectively employed to treat impaired-quality source waters due to their inherent robustness in terms of physical and chemical stability. This research aimed to identify the effects of coagulation and/or ozonation on ceramic membrane filtration for seawater and wastewater (WW) effluent. Two different types of MF and UF ceramic membranes obtained by sintering (i.e., TAMI made of TiO2+ZrO2) and anodic oxidation process (i.e., AAO made of Al2O3) were employed for bench-scale tests. Precoagulation was shown to play an important role in both enhancing membrane filterability and natural organic matter (NOM) removal efficacy for treating a highorganic surface water. The most critical factors were found to be pH and coagulant dosage with the highest efficiency resulting under low pH and high coagulant dose. Due to the ozone-resistance nature of the ceramic membranes, preozonation allowed the ceramic membranes to be operated at higher flux, especially leading to significant flux improvement when treating seawater in the presence of calcium and magnesium. 4 Dissolved ozone in contact with the TAMI ceramic membrane surface accelerated the formation of hydroxyl (˙OH) radicals in WW effluent treatment. Flux restoration of both ceramic membranes, fouled with seawater and WW effluent, was efficiently achieved by high backwash (BW) pressure and ozone in chemically enhanced backwashing (CEB). Ceramic membranes exhibited a pH-dependent permeate flux while filtering WW effluent, showing reduced fouling with increased pH. On the other hand, for filtering seawater, differences in permeate flux between the two membranes was

  13. A review and discussion of candidate ceramics for immobilization of high-level fuel reprocessing wastes

    Hayward, P.J.

    1982-08-01

    This review discusses and attempts to evaluate 11 of the leading ceramic processes for hosting the high-level and high-level plus medium-level wastes which would arise from the reprocessing of used UO 2 , (Th,Pu)O 2 and (Th,U)O 2 fuels. The wasteform materials considered include glass ceramics, supercalcine ceramics, SYNROC ceramics, 'stuffed glass', titanate ceramics, cermets, clay ceramics, cement-based materials and multibarrier wasteforms. Although no attempt has been made to rank these candidates in order of superiority, the conclusion is drawn that, of the materials proposed so far, a glass ceramic appears to be best suited to the Canadian program, taking into account durability in the potential environment of a flooded vault, ability to withstand radiation and transmutation damage without serious loss of durability, ability to accommodate variable waste compositions, and ease of processing and quality control. This conclusion does not necessarily apply to other national waste management programs. However, many of the points raised might be included in any critical assessment of alternative wasteform materials

  14. High Temperature Characterization of Ceramic Pressure Sensors

    Fonseca, Michael A; English, Jennifer M; Von Arx, Martin; Allen, Mark G

    2001-01-01

    This work reports functional wireless ceramic micromachined pressure sensors operating at 450 C, with demonstrated materials and readout capability indicating potential extension to temperatures in excess of 600 C...

  15. High-deposition-rate ceramics synthesis

    Allendorf, M.D.; Osterheld, T.H.; Outka, D.A. [Sandia National Laboratories, Livermore, CA (United States)] [and others

    1995-05-01

    Parallel experimental and computational investigations are conducted in this project to develop validated numerical models of ceramic synthesis processes. Experiments are conducted in the High-Temperature Materials Synthesis Laboratory in Sandia`s Combustion Research Facility. A high-temperature flow reactor that can accommodate small preforms (1-3 cm diameter) generates conditions under which deposition can be observed, with flexibility to vary both deposition temperature (up to 1500 K) and pressure (as low as 10 torr). Both mass spectrometric and laser diagnostic probes are available to provide measurements of gas-phase compositions. Experiments using surface analytical techniques are also applied to characterize important processes occuring on the deposit surface. Computational tools developed through extensive research in the combustion field are employed to simulate the chemically reacting flows present in typical industrial reactors. These include the CHEMKIN and Surface-CHEMKIN suites of codes, which permit facile development of complex reaction mechanisms and vastly simplify the implementation of multi-component transport and thermodynamics. Quantum chemistry codes are also used to estimate thermodynamic and kinetic data for species and reactions for which this information is unavailable.

  16. Electrical characteristics of high density, high purity titanate ceramics

    Lupfer, D A [Electronics Laboratory, General Electric Company, Syracuse, NY (United States)

    1958-07-01

    This report is concerned with the electrical behaviour of cubic (Ba,Sr)TiO{sub 3} ceramics at very high values of the electric field. The work was undertaken to develop a dielectric system to be used in capacitors for the storage and discharge of electrical energy. Objectives for the finished system were to store large amounts of energy per unit volume, to release at least 75% of the energy in 0.2 x 10{sup -6} seconds, and to operate over a limited temperature range above 20 deg. C. The work is incomplete, but the results to date show that (Ba,Sr) TiO{sub 3} ceramics can store more electrical energy per unit volume than any other known dielectric system.

  17. 4TH International Conference on High-Temperature Ceramic Matrix Composites

    2001-01-01

    .... Topic to be covered include fibers, interfaces, interphases, non-oxide ceramic matrix composites, oxide/oxide ceramic matrix composites, coatings, and applications of high-temperature ceramic matrix...

  18. High-Temperature Ceramic Matrix Composite with High Corrosion Resistance

    2010-06-02

    description of high temperature oxidation processes of composite ceramic materials of ZrB2 - SiC and ZrB2-SiC-Zr(Mo)Si2 systems up to high (~1300 °C...analysis was applied using MІN-7 mineralogical microscope and a set of standard immersion liquids with the known values of refraction coefficients...2.0 V) corresponds to the simultaneous formation of ZrO2 zirconium dioxide of monoclinic modification and Zr(OH)4 zirconium hydroxide which is

  19. Processing of high-temperature simulated waste glass in a continuous ceramic melter

    Barnes, S.M.; Brouns, R.A.; Hanson, M.S.

    1980-01-01

    Recent operations have demonstrated that high-melting-point glasses and glass-ceramics can be successfully processed in joule-heated, ceramic-lined melters with minor modifications to the existing technology. Over 500 kg of simulated waste glasses have been processed at temperatures up to 1410 0 C. The processability of the two high-temperature waste forms tested is similar to existing borosilicate waste glasses. High-temperature waste glass formulations produced in the bench-scale melter exhibit quality comparing favorably to standard waste glass formulations

  20. Electronic ceramics in high-temperature environments

    Searcy, A.W.; Meschi, D.J.

    1982-01-01

    Simple thermodynamic means are described for understanding and predicting the influence of temperature changes, in various environments, on electronic properties of ceramics. Thermal gradients, thermal cycling, and vacuum annealing are discussed, as well as the variations of ctivities and solubilities with temperature. 7 refs

  1. Potential ceramics processing applications with high-energy electron beams

    Struve, K.W.; Turman, B.N.

    1993-01-01

    High-energy, high-current electron beams may offer unique features for processing of ceramics that are not available with any other heat source. These include the capability to instantaneously heat to several centimeters in depth, to preferentially deposit energy in dense, high-z materials, to process at atmospheric pressures in air or other gases, to have large control over heating volume and heating rate, and to have efficient energy conversion. At a recent workshop organized by the authors to explore opportunities for electron beam processing of ceramics, several applications were identified for further development. These were ceramic joining, fabrication of ceramic powders, and surface processing of ceramics. It may be possible to join ceramics by either electron-beam brazing or welding. Brazing with refractory metals might also be feasible. The primary concern for brazing is whether the braze material can wet to the ceramic when rapidly heated by an electron beam. Raw ceramic powders, such as silicon nitride and aluminum nitride, which are difficult to produce by conventional techniques, could possibly be produced by vaporizing metals in a nitrogen atmosphere. Experiments need to be done to verify that the vaporized metal can fully react with the nitrogen. By adjusting beam parameters, high-energy beams can be used to remove surface flaws which are often sites of fracture initiation. They can also be used for surface cleaning. The advantage of electron beams rather than ion beams for this application is that the heat deposition can be graded into the material. The authors will discuss the capabilities of beams from existing machines for these applications and discuss planned experiments

  2. Alternative High-Performance Ceramic Waste Forms

    Sundaram, S. K. [Alfred Univ., NY (United States)

    2017-02-01

    This final report (M5NU-12-NY-AU # 0202-0410) summarizes the results of the project titled “Alternative High-Performance Ceramic Waste Forms,” funded in FY12 by the Nuclear Energy University Program (NEUP Project # 12-3809) being led by Alfred University in collaboration with Savannah River National Laboratory (SRNL). The overall focus of the project is to advance fundamental understanding of crystalline ceramic waste forms and to demonstrate their viability as alternative waste forms to borosilicate glasses. We processed single- and multiphase hollandite waste forms based on simulated waste streams compositions provided by SRNL based on the advanced fuel cycle initiative (AFCI) aqueous separation process developed in the Fuel Cycle Research and Development (FCR&D). For multiphase simulated waste forms, oxide and carbonate precursors were mixed together via ball milling with deionized water using zirconia media in a polyethylene jar for 2 h. The slurry was dried overnight and then separated from the media. The blended powders were then subjected to melting or spark plasma sintering (SPS) processes. Microstructural evolution and phase assemblages of these samples were studied using x-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersion analysis of x-rays (EDAX), wavelength dispersive spectrometry (WDS), transmission electron spectroscopy (TEM), selective area x-ray diffraction (SAXD), and electron backscatter diffraction (EBSD). These results showed that the processing methods have significant effect on the microstructure and thus the performance of these waste forms. The Ce substitution into zirconolite and pyrochlore materials was investigated using a combination of experimental (in situ XRD and x-ray absorption near edge structure (XANES)) and modeling techniques to study these single phases independently. In zirconolite materials, a transition from the 2M to the 4M polymorph was observed with increasing Ce content. The resulting

  3. Highly textured KNN-based piezoelectric ceramics by conventional sintering

    Zapata, Angelica Maria Mazuera; Silva Junior, Paulo Sergio da; Zambrano, Michel Venet

    2016-01-01

    Full text: Texturing in ferroelectric ceramics has played an important role in the enhancement of their piezoelectric properties. Common methods for ceramic texturing are hot pressing and template grain ground; nevertheless, the needed facilities to apply hot pressing and the processing of single crystal make the texture of ceramics expensive and very difficult. In this study, a novel method was investigated to obtain highly textured lead-free ceramics. A (K 0.5 Na 0.5 ) 0.97 Li 0. 0 3 Nb 0.8 Ta 0. 2 matrix (KNLNT), with CuO excess was sintered between 1070 and 1110 °C following a solid state reaction procedure. The CuO excess promotes liquid phase formation and a partial melting of the material. XRD patterns showed the intensity of (100) family peaks became much stronger with the increasing of sintering temperature and CuO. In addition, Lotgering factor was calculated and exhibited a texture degree between 40 % and 70 % for sintered samples having 13 and 16 wt. % CuO, respectively. These, highly textured ceramics, with adequate cut, can be used as substitutes single crystals for texturing of KNN-based lead-free ceramics. (author)

  4. Mechanical behavior of high strength ceramic fibers at high temperatures

    Tressler, R. E.; Pysher, D. J.

    1991-01-01

    The mechanical behavior of commercially available and developmental ceramic fibers, both oxide and nonoxide, has been experimentally studied at expected use temperatures. In addition, these properties have been compared to results from the literature. Tensile strengths were measured for three SiC-based and three oxide ceramic fibers for temperatures from 25 C to 1400 C. The SiC-based fibers were stronger but less stiff than the oxide fibers at room temperature and retained more of both strength and stiffness to high temperatures. Extensive creep and creep-rupture experiments have been performed on those fibers from this group which had the best strengths above 1200 C in both single filament tests and tests of fiber bundles. The creep rates for the oxides are on the order of two orders of magnitude faster than the polymer derived nonoxide fibers. The most creep resistant filaments available are single crystal c-axis sapphire filaments. Large diameter CVD fabricated SiC fibers are the most creep and rupture resistant nonoxide polycrystalline fibers tested to date.

  5. Ceramic high-rate timing RPCs

    Lopes, L.; Ferreira Marques, R.; Fonte, P.; Hennetier, L.; Pereira, A.; Sousa Correia, A.M.

    2006-01-01

    Following some previous work, we report here considerable improvements on the counting rate capability of timing RPCs by the use of ceramic electrodes with a resistivity of 10 9 Ω.cm. The X-ray sensitivity of the detector depends linearly on the counting rate with a slope of 9% per 100 kHz/cm 2 , free from charge depletion effects, while keeping a timing accuracy, measured with 511 keV synchronous photon pairs, around 90 ps σ up to 75 kHz/cm 2

  6. An atomic-scale and high efficiency finishing method of zirconia ceramics by using magnetorheological finishing

    Luo, Hu; Guo, Meijian; Yin, Shaohui; Chen, Fengjun; Huang, Shuai; Lu, Ange; Guo, Yuanfan

    2018-06-01

    Zirconia ceramics is a valuable crucial material for fabricating functional components applied in aerospace, biology, precision machinery, military industry and other fields. However, the properties of its high brittleness and high hardness could seriously reduce its finishing efficiency and surface quality by conventional processing technology. In this work, we present a high efficiency and high-quality finishing process by using magnetorheological finishing (MRF), which employs the permanent magnetic yoke with straight air gap as excitation unit. The sub-nanoscale surface roughness and damage free surface can be obtained after magnetorheological finishing. The XRD results and SEM morphologies confirmed that the mechanical shear removal with ductile modes are the dominant material removal mechanism for the magnetorheological finishing of zirconia ceramic. With the developed experimental apparatus, the effects of workpiece speed, trough speed and work gap on material removal rate and surface roughness were systematically investigated. Zirconia ceramics finished to ultra-smooth surface with surface roughness less than Ra 1 nm was repeatedly achieved during the parametric experiments. Additionally, the highest material removal rate exceeded 1 mg/min when using diamond as an abrasive particle. Magnetorheological finishing promises to be an adaptable and efficient method for zirconia ceramics finishing.

  7. Preparation and properties of highly porous, biomorphic YSZ ceramics

    Rambo, C.R.; Cao, J.; Sieber, H.

    2004-01-01

    Highly porous, biomorphic YSZ (yttria-stabilized zirconia) ceramics were manufactured by infiltration of zirconium-oxychloride (ZrOCl 2 ·8H 2 O) sol into biological template structures derived from rattan and pine wood. 3-5 mol% yttrium nitrate (Y(NO 3 ) 3 ·5H 2 O) was added to the sol to stabilize the tetragonal ZrO 2 phase. After vacuum-assisted infiltration, the specimens were pyrolysed at 800 deg. C in N 2 atmosphere. Repeated infiltrations and subsequent annealing in air at temperatures up to 1550 deg. C yields the burn out of the biocarbon template and resulted in the formation of biomorphous YSZ ceramics, which maintained the microstructural features of the biological preform. Depending on the type of the biological template as well as the processing parameters, biomorphic ZrO 2 ceramics with an unidirected pore morphology and a large variety of microstructures can be obtained

  8. NOVEL CERAMIC MEMBRANE FOR HIGH TEMPERATURE CARBON DIOXIDE SEPARATION; SEMIANNUAL

    Jerry Y.S. Lin; Jun-ichi Ida

    2001-01-01

    This project is aimed at demonstrating technical feasibility for a lithium zirconate based dense ceramic membrane for separation of carbon dioxide from flue gas at high temperature. The research work conducted in this reporting period was focused on several fundamental issues of lithium zirconate important to the development of the dense inorganic membrane. These fundamental issues include material synthesis of lithium zirconate, phases and microstructure of lithium zirconate and structure change of lithium zirconate during sorption/desorption process. The results show difficulty to prepare the dense ceramic membrane from pure lithium zirconate, but indicate a possibility to prepare the dense inorganic membrane for carbon dioxide separation from a composite lithium zirconate

  9. High-energy electron beams for ceramic joining

    Turman, Bob N.; Glass, S. J.; Halbleib, J. A.; Helmich, D. R.; Loehman, Ron E.; Clifford, Jerome R.

    1995-03-01

    Joining of structural ceramics is possible using high melting point metals such as Mo and Pt that are heated with a high energy electron beam, with the potential for high temperature joining. A 10 MeV electron beam can penetrate through 1 cm of ceramic, offering the possibility of buried interface joining. Because of transient heating and the lower heat capacity of the metal relative to the ceramic, a pulsed high power beam has the potential for melting the metal without decomposing or melting the ceramic. We have demonstrated the feasibility of the process with a series of 10 MeV, 1 kW electron beam experiments. Shear strengths up to 28 MPa have been measured. This strength is comparable to that reported in the literature for bonding silicon nitride (Si3N4) to molybdenum with copper-silver-titanium braze, but weaker than that reported for Si3N4 - Si3N4 with gold-nickel braze. The bonding mechanism appears to be formation of a thin silicide layer. Beam damage to the Si3N4 was also assessed.

  10. Feasibility of ceramic joining with high energy electron beams

    Turman, B.N.; Glass, S.J.; Halbleib, J.A.; Helmich, D.R.; Loehman, R.E.; Clifford, J.R.

    1995-01-01

    Joining structural ceramics is possible using high melting point metals such as Mo and Pt that are heated with a high energy electron beam, with the potential for producing joints with high temperature capability. A 10 MeV electron beam can penetrate through 1 cm of ceramic, offering the possibility of buried interface joining. Because of transient heating and the lower heat capacity of the metal relative to the ceramic, a pulsed high power beam has the potential for melting the metal without decomposing or melting the adjacent ceramic. The authors have demonstrated the feasibility of the process with a series of 10 MeV, 1 kW electron beam experiments. Shear strengths up to 28 NTa have been measured for Si 3 N 4 -Mo-Si 3 N 4 . These modest strengths are due to beam non-uniformity and the limited area of bonding. The bonding mechanism appears to be a thin silicide reaction layer. Si 3 N 4 -Si 3 N 4 joints with no metal layer were also produced, apparently bonded an yttrium apatite grain boundary phase

  11. Highly porous ceramic oxide aerogels having improved flexibility

    Meador, Mary Ann B. (Inventor); Nguyen, Baochau N. (Inventor); Guo, Haiquan (Inventor)

    2012-01-01

    Ceramic oxide aerogels having improved flexibility are disclosed. Preferred embodiments exhibit high modulus and other strength properties despite their improved flexibility. The gels may be polymer cross-linked via organic polymer chains to further improve strength properties, without substantially detracting from the improved flexibility. Methods of making such aerogels are also disclosed.

  12. Facile and scalable fabrication of polymer-ceramic composite electrolyte with high ceramic loadings

    Pandian, Amaresh Samuthira; Chen, X. Chelsea; Chen, Jihua; Lokitz, Bradley S.; Ruther, Rose E.; Yang, Guang; Lou, Kun; Nanda, Jagjit; Delnick, Frank M.; Dudney, Nancy J.

    2018-06-01

    Solid state electrolytes are a promising alternative to flammable liquid electrolytes for high-energy lithium battery applications. In this work polymer-ceramic composite electrolyte membrane with high ceramic loading (greater than 60 vol%) is fabricated using a model polymer electrolyte poly(ethylene oxide) + lithium trifluoromethane sulfonate and a lithium-conducting ceramic powder. The effects of processing methods, choice of plasticizer and varying composition on ionic conductivity of the composite electrolyte are thoroughly investigated. The physical, structural and thermal properties of the composites are exhaustively characterized. We demonstrate that aqueous spray coating followed by hot pressing is a scalable and inexpensive technique to obtain composite membranes that are amazingly dense and uniform. The ionic conductivity of composites fabricated using this protocol is at least one order of magnitude higher than those made by dry milling and solution casting. The introduction of tetraethylene glycol dimethyl ether further increases the ionic conductivity. The composite electrolyte's interfacial compatibility with metallic lithium and good cyclability is verified by constructing lithium symmetrical cells. A remarkable Li+ transference number of 0.79 is discovered for the composite electrolyte.

  13. Ceramic matrix composites -- Advanced high-temperature structural materials

    Lowden, R.A.; Ferber, M.K.; DiPietro, S.G.

    1995-01-01

    This symposium on Ceramic Matrix Composites: Advanced High-Temperature Structural Materials was held at the 1994 MRS Fall Meeting in Boston, Massachusetts on November 28--December 2. The symposium was sponsored by the Department of Energy's Office of Industrial Technology's Continuous Fiber Ceramic Composites Program, the Air Force Office of Scientific Research, and NASA Lewis Research Center. Among the competing materials for advanced, high-temperature applications, ceramic matrix composites are leading candidates. The symposium was organized such that papers concerning constituents--fibers and matrices--were presented first, followed by composite processing, modeling of mechanical behavior, and thermomechanical testing. More stable reinforcements are necessary to enhance the performance and life of fiber-reinforced ceramic composites, and to ensure final acceptance of these materials for high-temperature applications. Encouraging results in the areas of polymer-derived SiC fibers and single crystal oxide filaments were given, suggesting composites with improved thermomechanical properties and stability will be realized in the near future. The significance of the fiber-matrix interface in the design and performance of these materials is evident. Numerous mechanical models to relate interface properties to composite behavior, and interpret test methods and data, were enthusiastically discussed. One issue of great concern for any advanced material for use in extreme environments is stability. This theme arose frequently throughout the symposium and was the topic of focus on the final day. Fifty nine papers have been processed separately for inclusion on the data base

  14. A high temperature testing system for ceramic composites

    Hemann, John

    1994-01-01

    Ceramic composites are presently being developed for high temperature use in heat engine and space power system applications. The operating temperature range is expected to be 1090 to 1650 C (2000 F to 3000 F). Very little material data is available at these temperatures and, therefore, it is desirable to thoroughly characterize the basic unidirectional fiber reinforced ceramic composite. This includes testing mainly for mechanical material properties at high temperatures. The proper conduct of such characterization tests requires the development of a tensile testing system includes unique gripping, heating, and strain measuring devices which require special considerations. The system also requires an optimized specimen shape. The purpose of this paper is to review various techniques for measuring displacements or strains, preferably at elevated temperatures. Due to current equipment limitations it is assumed that the specimen is to be tested at a temperature of 1430 C (2600F) in an oxidizing atmosphere. For the most part, previous high temperature material characterization tests, such as flexure and tensile tests, have been performed in inert atmospheres. Due to the harsh environment in which the ceramic specimen is to be tested, many conventional strain measuring techniques can not be applied. Initially a brief description of the more commonly used mechanical strain measuring techniques is given. Major advantages and disadvantages with their application to high temperature tensile testing of ceramic composites are discussed. Next, a general overview is given for various optical techniques. Advantages and disadvantages which are common to these techniques are noted. The optical methods for measuring strain or displacement are categorized into two sections. These include real-time techniques. Finally, an optical technique which offers optimum performance with the high temperature tensile testing of ceramic composites is recommended.

  15. Radiance limits of ceramic phosphors under high excitation fluxes

    Lenef, Alan; Kelso, John; Zheng, Yi; Tchoul, Maxim

    2013-09-01

    Ceramic phosphors, excited by high radiance pump sources, offer considerable potential for high radiance conversion. Interestingly, thermodynamic arguments suggest that the radiance of the luminescent spot can even exceed that of the incoming light source. In practice, however, thermal quenching and (non-thermal) optical saturation limit the maximum attainable radiance of the luminescent source. We present experimental data for Ce:YAG and Ce:GdYAG ceramics in which these limits have been investigated. High excitation fluxes are achieved using laser pumping. Optical pumping intensities exceeding 100W/mm2 have been shown to produce only modest efficiency depreciation at low overall pump powers because of the short Ce3+ lifetime, although additional limitations exist. When pump powers are higher, heat-transfer bottlenecks within the ceramic and heat-sink interfaces limit maximum pump intensities. We find that surface temperatures of these laser-pumped ceramics can reach well over 150°C, causing thermal-quenching losses. We also find that in some cases, the loss of quantum efficiency with increasing temperature can cause a thermal run-away effect, resulting in a rapid loss in converted light, possibly over-heating the sample or surrounding structures. While one can still obtain radiances on the order of many W/mm2/sr, temperature quenching effects ultimately limit converted light radiance. Finally, we use the diffusion-approximation radiation transport models and rate equation models to simulate some of these nonlinear optical pumping and heating effects in high-scattering ceramics.

  16. High-speed, low-damage grinding of advanced ceramics Phase 1. Final report

    Kovach, J.A. [Eaton Corp., Willoughby Hills, OH (United States). Mfg. Technologies Center; Malkin, S. [Univ. of Massachusetts (United States)

    1995-03-01

    In manufacture of structural ceramic components, grinding costs can comprise up to 80% of the entire manufacturing cost. Most of these costs arise from the conventional multi-step grinding process with numerous grinding wheels and additional capital equipment, perishable dressing tools, and labor. In an attempt to reduce structural ceramic grinding costs, a feasibility investigation was undertaken to develop a single step, roughing-finishing process suitable for producing high-quality silicon nitride ceramic parts at high material removal rates at lower cost than traditional, multi-stage grinding. This feasibility study employed combined use of laboratory grinding tests, mathematical grinding models, and characterization of resultant material surface condition. More specifically, this Phase 1 final report provides a technical overview of High-Speed, Low-Damage (HSLD) ceramic grinding and the conditions necessary to achieve the small grain depths of cut necessary for low damage grinding while operating at relatively high material removal rates. Particular issues addressed include determining effects of wheel speed and material removal rate on resulting mode of material removal (ductile or brittle fracture), limiting grinding forces, calculation of approximate grinding zone temperatures developed during HSLD grinding, and developing the experimental systems necessary for determining HSLD grinding energy partition relationships. In addition, practical considerations for production utilization of the HSLD process are also discussed.

  17. Ceramic membranes for high temperature hydrogen separation

    Adcock, K.D.; Fain, D.E.; James, D.L.; Powell, L.E.; Raj, T.; Roettger, G.E.; Sutton, T.G. [East Tennessee Technology Park, Oak Ridge, TN (United States)

    1997-12-01

    The separative performance of the authors` ceramic membranes has been determined in the past using a permeance test system that measured flows of pure gases through a membrane at temperatures up to 275 C. From these data, the separation factor was determined for a particular gas pair from the ratio of the pure gas specific flows. An important project goal this year has been to build a Mixed Gas Separation System (MGSS) for measuring the separation efficiencies of membranes at higher temperatures and using mixed gases. The MGSS test system has been built, and initial operation has been achieved. The MGSS is capable of measuring the separation efficiency of membranes at temperatures up to 600 C and pressures up to 100 psi using a binary gas mixture such as hydrogen/methane. The mixed gas is fed into a tubular membrane at pressures up to 100 psi, and the membrane separates the feed gas mixture into a permeate stream and a raffinate stream. The test membrane is sealed in a stainless steel holder that is mounted in a split tube furnace to permit membrane separations to be evaluated at temperatures up to 600 C. The compositions of the three gas streams are measured by a gas chromatograph equipped with thermal conductivity detectors. The test system also measures the temperatures and pressures of all three gas streams as well as the flow rate of the feed stream. These data taken over a range of flows and pressures permit the separation efficiency to be determined as a function of the operating conditions. A mathematical model of the separation has been developed that permits the data to be reduced and the separation factor for the membrane to be determined.

  18. High density microelectronics package using low temperature cofirable ceramics

    Fu, S.-L.; Hsi, C.-S.; Chen, L.-S.; Lin, W. K.

    1997-01-01

    Low Temperature Cofired Ceramics (LTCC) is a relative new thick film process and has many engineering and manufacturing advantages over both the sequential thick film process and high temperature cofired ceramic modules. Because of low firing temperature, low sheet resistance metal conductors, commercial thick film resistors, and thick film capacitors can be buried in or printed on the substrates. A 3-D multilayer ceramic substrate can be prepared via laminating and co-firing process. The packing density of the LTCC substrates can be increased by this 3-D packing technology. At Kaohsiung Polytechnic Institute (KPI), a LTCC substrate system has been developed for high density packaging applications, which had buried surface capacitors and resistors. The developed cordierite-glass ceramic substrate, which has similar thermal expansion as silicon chip, is a promising material for microelectronic packaging. When the substrates were sintered at temperatures between 850-900 degree centigrade, a relative density higher than 96 % can be obtained. The substrate had a dielectric constant between 5.5 and 6.5. Ruthenium-based resistor pastes were used for resistors purposes. The resistors fabricated in/on the LTCC substrates were strongly depended on the microstructures developed in the resistor films. Surface resistors were laser trimmed in order to obtain specific values for the resistors. Material with composition Pb(Fe 2/3 W 1/3 ) x (Fe l/2 Nb l/2 ) y Ti 2 O 3 was used as dielectric material of the capacitor in the substrate. The material can be sintered at temperatures between 850-930 degree centigrade, and has dielectric constant as high as 26000. After cofiring, good adhesion between dielectric and substrate layers was obtained. Combing the buried resistors and capacitors together with the lamination of LTCC layer, a 3-dimensional multilayered ceramic package was fabricated. (author)

  19. High density microelectronics package using low temperature cofirable ceramics

    Fu, S -L; Hsi, C -S; Chen, L -S; Lin, W K [Kaoshiung Polytechnic Institute Ta-Hsu, Kaoshiung (China)

    1998-12-31

    Low Temperature Cofired Ceramics (LTCC) is a relative new thick film process and has many engineering and manufacturing advantages over both the sequential thick film process and high temperature cofired ceramic modules. Because of low firing temperature, low sheet resistance metal conductors, commercial thick film resistors, and thick film capacitors can be buried in or printed on the substrates. A 3-D multilayer ceramic substrate can be prepared via laminating and co-firing process. The packing density of the LTCC substrates can be increased by this 3-D packing technology. At Kaohsiung Polytechnic Institute (KPI), a LTCC substrate system has been developed for high density packaging applications, which had buried surface capacitors and resistors. The developed cordierite-glass ceramic substrate, which has similar thermal expansion as silicon chip, is a promising material for microelectronic packaging. When the substrates were sintered at temperatures between 850-900 degree centigrade, a relative density higher than 96 % can be obtained. The substrate had a dielectric constant between 5.5 and 6.5. Ruthenium-based resistor pastes were used for resistors purposes. The resistors fabricated in/on the LTCC substrates were strongly depended on the microstructures developed in the resistor films. Surface resistors were laser trimmed in order to obtain specific values for the resistors. Material with composition Pb(Fe{sub 2/3}W{sub 1/3}){sub x}(Fe{sub l/2}Nb{sub l/2}){sub y}Ti{sub 2}O{sub 3} was used as dielectric material of the capacitor in the substrate. The material can be sintered at temperatures between 850-930 degree centigrade, and has dielectric constant as high as 26000. After cofiring, good adhesion between dielectric and substrate layers was obtained. Combing the buried resistors and capacitors together with the lamination of LTCC layer, a 3-dimensional multilayered ceramic package was fabricated. (author)

  20. Color features for quality control in ceramic tile industry

    Kukkonen, Saku; Kaelviaeinen, Heikki; Parkkinen, Jussi P.

    2001-02-01

    We study visual quality control in the ceramics industry. In the manufacturing, it is important that in each set of tiles, every single tile looks similar. Currently, the estimation is usually done by human vision. Our goal is to design a machine vision system that can estimate the sufficient similarity, or same appearance, to the human eye. Our main approach is to use accurate spectral representation of color, and compare spectral features to the RGB color features. A laboratory system for color measurements is built. Experimentations with five classes of brown tiles are presented and discussed. In addition to the k-nearest neighbor (k-NN) classifier, a neural network called the self-organizing map (SOM) is used to provide understanding of the spectral features. Every single spectrum in each tile of a training set is used as input to a 2D SOM. The SOM is analyzed to understand how spectra are clustered. As a result, tiles are classified using a trained 2D SOM. It is also of interest to know whether the order of spectral colors can be determined. In our approach, all spectra are clustered in a 1D SOM, and each pixel spectrum) is presented by pseudocolors according to the trained nodes. Finally, the results are compared to experiments with human vision.

  1. High field dielectric properties of anisotropic polymer-ceramic composites

    Tomer, V.; Randall, C. A.

    2008-01-01

    Using dielectrophoretic assembly, we create anisotropic composites of BaTiO 3 particles in a silicone elastomer thermoset polymer. We study a variety of electrical properties in these composites, i.e., permittivity, dielectric breakdown, and energy density as function of ceramic volume fraction and connectivity. The recoverable energy density of these electric-field-structured composites is found to be highly dependent on the anisotropy present in the system. Our results indicate that x-y-aligned composites exhibit higher breakdown strengths along with large recoverable energy densities when compared to 0-3 composites. This demonstrates that engineered anisotropy can be employed to control dielectric breakdown strengths and nonlinear conduction at high fields in heterogeneous systems. Consequently, manipulation of anisotropy in high-field dielectric properties can be exploited for the development of high energy density polymer-ceramic systems

  2. Filters for mobile radio from high Tc ceramic superconductors

    Peterson, G.E.; Wong, E.; Alford, N.McN.

    1990-01-01

    Mobile radio frequencies lie between 30 MHz and 1,000 MHz. This frequency range is ideal for ceramic high T c superconductors. We have designed Chebyshev, Butterworth and interdigital filters that can employ high T c superconductors in the form of rods, tubes and helices. In general, the performance of these filters at milliwatt power levels is excellent. We will describe fabrication of the superconductors and filter design

  3. Zerodur polishing process for high surface quality and high efficiency

    Tesar, A.; Fuchs, B.

    1992-08-01

    Zerodur is a glass-ceramic composite importance in applications where temperature instabilities influence optical and mechanical performance, such as in earthbound and spaceborne telescope mirror substrates. Polished Zerodur surfaces of high quality have been required for laser gyro mirrors. Polished surface quality of substrates affects performance of high reflection coatings. Thus, the interest in improving Zerodur polished surface quality has become more general. Beyond eliminating subsurface damage, high quality surfaces are produced by reducing the amount of hydrated material redeposited on the surface during polishing. With the proper control of polishing parameters, such surfaces exhibit roughnesses of < l Angstrom rms. Zerodur polishing was studied to recommend a high surface quality polishing process which could be easily adapted to standard planetary continuous polishing machines and spindles. This summary contains information on a polishing process developed at LLNL which reproducibly provides high quality polished Zerodur surfaces at very high polishing efficiencies

  4. Proceedings of the national symposium on materials and processing: functional glass/glass-ceramics, advanced ceramics and high temperature materials

    Ghosh, A.; Sahu, A.K.; Viswanadham, C.S.; Ramanathan, S.; Hubli, R.C.; Kothiyal, G.P.

    2012-10-01

    With the development of materials science it is becoming increasingly important to process some novel materials in the area of glass, advanced ceramics and high temperature metals/alloys, which play an important role in the realization of many new technologies. Such applications demand materials with tailored specifications. Glasses and glass-ceramics find exotic applications in areas like radioactive waste storage, optical communication, zero thermal expansion coefficient telescopic mirrors, human safety gadgets (radiation resistance windows, bullet proof apparels, heat resistance components etc), biomedical (implants, hyperthermia treatment, bone cement, bone grafting etc). Advanced ceramic materials have been beneficial in biomedical applications due to their strength, biocompatibility and wear resistance. Non-oxide ceramics such as carbides, borides, silicides, their composites, refractory metals and alloys are useful as structural and control rod components in high temperature fission/ fusion reactors. Over the years a number of novel processing techniques like selective laser melting, microwave heating, nano-ceramic processing etc have emerged. A detailed understanding of the various aspects of synthesis, processing and characterization of these materials provides the base for development of novel technologies for different applications. Keeping this in mind and realizing the need for taking stock of such developments a National Symposium on Materials and Processing -2012 (MAP-2012) was planned. The topics covered in the symposium are ceramics, glass/glass-ceramics and metals and materials. Papers relevant to INIS are indexed separately

  5. High Temperature Electrostrictive Ceramics, Phase I

    National Aeronautics and Space Administration — TRS Technologies proposes to develop high temperature electrostrictors from bismuth-based ferroelectrics. These materials will exhibit high strain and low loss in...

  6. Multilayer ceramic capacitors for pulsed power, high temperature applications

    Cygan, S.; McLarney, J.; Prymak, J.; Bohn, P.

    1991-01-01

    The performance of the multilayer ceramic capacitors (MLC) in high frequency power applications has improved significantly over the last years. One of the possible applications of MLC capacitors is the automotive industry where repetitive discharging of capacitors is required. A 0.25-μF capacitor using NPO dielectric subjected to repetitive discharging with the rate of 700 pulses per second, magnitude of 600-V and 195-A peak currents showed no degradation in performance at 298 K or 398 K even after 1 billion discharge cycles. Less than a 5-K temperature rise was observed under these conditions. The most exciting, newly emerging utilization for MLC capacitors, however, might be the high temperature application (up to 473 K for underhood utilization), where ceramic capacitors with higher volumetric efficiency as compared to glass or polymer type capacitors prove very superior. Moreover ceramic capacitors, which next to glass capacitors exhibit the greatest radiation resistance among all insulating materials (Hanks and Hamman 1971), might also be best suited in the future for high temperature operation in space environment. The pulsed power performance of the 0.25-μF NPO capacitor was evaluated under repetitive discharge conditions (200 V, 700 pps) at high temperature, 473 K, and the results are presented in this paper

  7. Temperature dependence of high field electromechanical coupling in ferroelectric ceramics

    Weaver, P M; Cain, M G; Stewart, M, E-mail: paul.weaver@npl.co.u [National Physical Laboratory, Hampton Road, Teddington, Middlesex, TW11 0LW (United Kingdom)

    2010-04-28

    A study of the temperature dependence of the electromechanical response of ferroelectric lead zirconate titanate (PZT) ceramics at high electric fields (up to 1.3 kV mm{sup -1}) is reported. Simultaneous measurements were performed of strain, electric field and polarization to form a complete response map from room temperature up to 200 {sup 0}C. An electrostrictive model is shown to provide an accurate description of the electromechanical response to high levels of induced polarization and electric field. This provides a method for decoupling strain contributions from thermal expansion and polarization changes. Direct measurements of electrostriction and thermal expansion, above and below the Curie temperature, are reported. Electrostriction coefficients are shown to be temperature dependent in these ceramic materials, with different values above and below the Curie temperature.

  8. Investigation of polymer derived ceramics cantilevers for application of high speed atomic force microscopy

    Wu, Chia-Yun

    High speed Atomic Force Microscopy (AFM) has a wide variety of applications ranging from nanomanufacturing to biophysics. In order to have higher scanning speed of certain AFM modes, high resonant frequency cantilevers are needed; therefore, the goal of this research is to investigate using polymer derived ceramics for possible applications in making high resonant frequency AFM cantilevers using complex cross sections. The polymer derived ceramic that will be studied, is silicon carbide. Polymer derived ceramics offer a potentially more economic fabrication approach for MEMS due to their relatively low processing temperatures and ease of complex shape design. Photolithography was used to make the desired cantilever shapes with micron scale size followed by a wet etching process to release the cantilevers from the substrates. The whole manufacturing process we use borrow well-developed techniques from the semiconducting industry, and as such this project also could offer the opportunity to reduce the fabrication cost of AFM cantilevers and MEMS in general. The characteristics of silicon carbide made from the precursor polymer, SMP-10 (Starfire Systems), were studied. In order to produce high qualities of silicon carbide cantilevers, where the major concern is defects, proper process parameters needed to be determined. Films of polymer derived ceramics often have defects due to shrinkage during the conversion process. Thus control of defects was a central issue in this study. A second, related concern was preventing oxidation; the polymer derived ceramics we chose is easily oxidized during processing. Establishing an environment without oxygen in the whole process was a significant challenge in the project. The optimization of the parameters for using photolithography and wet etching process was the final and central goal of the project; well established techniques used in microfabrication were modified for use in making the cantilever in the project. The techniques

  9. Laser beam joining of non-oxidic ceramics for ultra high temperature resistant joints

    Lippmann, W.; Knorr, J.; Wolf, R.; Reinecke, A.M.; Rasper, R.

    2004-01-01

    The excellent technical properties of silicon carbide (SiC) and silicon nitride (Si 3 N 4 ) ceramics, such as resistance to extreme temperatures, oxidation, mechanical wear, aggressive chemical substances and radioactive radiation and also its high thermal conductivity and good temperature-shock resistance, make these ceramics ideally suited for use in the field of nuclear technology. However, their practical use has been limited so far because of the unavailability of effective joining techniques for these ceramics, especially for high temperature applications. A new joining technology (CERALINK registered ) has been developed in a network project which allowed high temperature resistant and vacuum-tight joining of SiC or Si 3 N 4 ceramics. A power laser is used as heat source, which makes it possible to join ceramic components in free atmosphere in combination with a pure oxidic braze filler. As no furnace is necessary, there are no limitations on the component dimensions by the furnace-geometry. During the joining process, the heated area can be limited to the seam area so that this technology can also be used to encapsulate materials with a low melting point. The seam has a high mechanical strength, it is resistant to a wide range of chemicals and radiation and it is also vacuum-tight. The temperature resistance can be varied by variation of the braze filler composition - usually between 1,400 C and >1,600 C. Beside the optimum filler it is also important to select the suitable laser wavelength. The paper will demonstrate the influence of different wave lengths, i. e. various laser types, on the seam quality. Examples are chosen to illustrate the strengths and limitations of the new technology

  10. High Temperature Deformation Behavior of YBa2Cu3O6+x Superconducting Ceramic Materials

    1993-05-15

    Mocellin , High Tech. Ceramics, ed P. Vinvinzini, Pub. Elsevier Science Publisher (1986). 15. F. Wakai, S. Sakaguchi and M. Matsuno, Adv. Ceram. Mater...Soc., 68r101, 552 (1985). 18. C. Carry and A. Mocellin , J. Amer. Ceram. Soc., 69f91, C215 (1986). 19. P. C. Panda, E. R. Seydal and R. Raj, US Patent

  11. Steady state simulation of Joule heated ceramic melter for vitrification of high level liquid waste

    Sugilal, G; Wattal, P K; Theyyunni, T K [Process Engineering and Systems Development Division, Bhabha Atomic Research Centre, Mumbai (India); Iyer, K N [Department of Mechanical Engineering, Indian Inst. of Tech., Mumbai (India)

    1994-06-01

    The Joule heated ceramic melter is emerging as an attractive alternative to metallic melters for high level waste vitrification. The inherent limitations with metallic melters viz., low capacity and short melter life, are overcome in a ceramic melter which can be adopted for continuous mode of operation. The ceramic melter has the added advantage of better operational flexibility. This paper describes the three dimensional model used for simulating the complex design conditions of the ceramic melter. (author).

  12. Steady state simulation of Joule heated ceramic melter for vitrification of high level liquid waste

    Sugilal, G.; Wattal, P.K.; Theyyunni, T.K.; Iyer, K.N.

    1994-01-01

    The Joule heated ceramic melter is emerging as an attractive alternative to metallic melters for high level waste vitrification. The inherent limitations with metallic melters viz., low capacity and short melter life, are overcome in a ceramic melter which can be adopted for continuous mode of operation. The ceramic melter has the added advantage of better operational flexibility. This paper describes the three dimensional model used for simulating the complex design conditions of the ceramic melter. (author)

  13. Glass ceramics for sealing to high-thermal-expansion metals

    Wilder, J.A. Jr.

    1980-10-01

    Glass ceramics were studied, formulated in the Na 2 O CaO.P 2 O 5 , Na 2 O.BaOP 2 O 5 , Na 2 O.Al 2 O 3 .P 2 O 5 , and Li 2 O.BaO.P 2 O 5 systems to establish their suitability for sealing to high thermal expansion metals, e.g. aluminum, copper, and 300 series stainless steels. Glass ceramics in Na 2 O.CaO.P 2 O 5 and Na 2 O.BaO.P 2 O 5 systems have coefficients of thermal expansion in the range 140 x 10 -1 per 0 C less than or equal to α less than or equal to 225 x 10 -7 per 0 C and fracture toughness values generally greater than those of phosphate glasses; they are suitable for fabricating seals to high thermal expansion metals. Crystal phases include NaPo 3 , (NaPO 3 ) 3 , NaBa(PO 3 ) 3 , and NaCa(PO 3 ) 3 . Glass ceramics formed in the Na 2 O.Al 2 O 3 .P 2 O 5 systems have coefficients of thermal expansion greater than 240 x 10 -7 per 0 C, but they have extensive microcracking. Due to their low thermal expansion values (α less than or equal to 120 x 10 -7 per 0 C), glass ceramics in the Li 2 O.BaO.P 2 O 5 system are unsuitable for sealing to high thermal expansion metals

  14. Grinding damage assessment on four high-strength ceramics.

    Canneto, Jean-Jacques; Cattani-Lorente, Maria; Durual, Stéphane; Wiskott, Anselm H W; Scherrer, Susanne S

    2016-02-01

    The purpose of this study was to assess surface and subsurface damage on 4 CAD-CAM high-strength ceramics after grinding with diamond disks of 75 μm, 54 μm and 18 μm and to estimate strength losses based on damage crack sizes. The materials tested were: 3Y-TZP (Lava), dense Al2O3 (In-Ceram AL), alumina glass-infiltrated (In-Ceram ALUMINA) and alumina-zirconia glass-infiltrated (In-Ceram ZIRCONIA). Rectangular specimens with 2 mirror polished orthogonal sides were bonded pairwise together prior to degrading the top polished surface with diamond disks of either 75 μm, 54 μm or 18 μm. The induced chip damage was evaluated on the bonded interface using SEM for chip depth measurements. Fracture mechanics were used to estimate fracture stresses based on average and maximum chip depths considering these as critical flaws subjected to tension and to calculate possible losses in strength compared to manufacturer's data. 3Y-TZP was hardly affected by grinding chip damage viewed on the bonded interface. Average chip depths were of 12.7±5.2 μm when grinding with 75 μm diamond inducing an estimated loss of 12% in strength compared to manufacturer's reported flexural strength values of 1100 MPa. Dense alumina showed elongated chip cracks and was suffering damage of an average chip depth of 48.2±16.3 μm after 75 μm grinding, representing an estimated loss in strength of 49%. Grinding with 54 μm was creating chips of 32.2±9.1 μm in average, representing a loss in strength of 23%. Alumina glass-infiltrated ceramic was exposed to chipping after 75 μm (mean chip size=62.4±19.3 μm) and 54 μm grinding (mean chip size=42.8±16.6 μm), with respectively 38% and 25% estimated loss in strength. Alumina-zirconia glass-infiltrated ceramic was mainly affected by 75 μm grinding damage with a chip average size of 56.8±15.1 μm, representing an estimated loss in strength of 34%. All four ceramics were not exposed to critical chipping at 18 μm diamond grinding. Reshaping a

  15. Computer vision techniques applied to the quality control of ceramic plates

    Silveira, Joaquim; Ferreira, Manuel João Oliveira; Santos, Cristina; Martins, Teresa

    2009-01-01

    This paper presents a system, based on computer vision techniques, that detects and quantifies different types of defects in ceramic plates. It was developed in collaboration with the industrial ceramic sector and consequently it was focused on the defects that are considered more quality depreciating by the Portuguese industry. They are of three main types: cracks; granules and relief surface. For each type the development was specific as far as image processing techn...

  16. An investigation of texturing by magnetic and mechanical techniques in high critical temperature superconducting ceramics

    Deschanels, X.

    1992-11-01

    The principal goal of this work is to quantify the influence of texture of ceramic superconductors ReBaCuO (Re=Dy, Y) on their critical current density (Jc). The magnetic alignment of particles at ambient temperature is the first technique who has allowed us to produce superconducting (Meissner effect) and textured ceramics. However, these materials are very brittle because of their porosity and this makes it impossible to measure their Jc. Press-forging (or creep sintering) is the second technique who has allowed us to prepare highly textured ceramics materials which are also dense. We have studied the influence of various conditions of thermomechanical treatment (sintering time and temperature, applied load, rate of deformation, density of the material at the beginning) on the texture quality. We have shown that at 900 deg, the eutectic liquid formed by BaCuO 2 , CuO and YBa 2 Cu 3 0 7-Y various mechanisms that help explain the formation of observed texture. After the oxidation stage which requires heat treatment under controlled atmospheres, we obtain superconducting ceramics (Tc=85 K). Moreover, this study also shows that the texture can improve the Jc by 400%, to 750 A/cm 2 at 77 K in the best specimens. This low value is explained by the presence of non-superconducting secondary phases and amorphous phases at the grain boundaries. (Author). 120 refs., figs., tabs

  17. The Significance of Breakdown Voltages for Quality Assurance of Low-Voltage BME Ceramic Capacitors

    Teverovsky, Alexander A.

    2014-01-01

    Application of thin dielectric, base metal electrode (BME) ceramic capacitors for high-reliability applications requires development of testing procedures that can assure high quality and reliability of the parts. In this work, distributions of breakdown voltages (VBR) in variety of low-voltage BME multilayer ceramic capacitors (MLCCs) have been measured and analyzed. It has been shown that analysis of the distributions can indicate the proportion of defective parts in the lot and significance of the defects. Variations of the distributions after solder dip testing allow for an assessment of the robustness of capacitors to soldering-related stresses. The drawbacks of the existing screening and qualification methods to reveal defects in high-value, low-voltage MLCCs and the importance of VBR measurements are discussed. Analysis has shown that due to a larger concentration of oxygen vacancies, defect-related degradation of the insulation resistance (IR) and failures are more likely in BME compared to the precious metal electrode (PME) capacitors.

  18. Stress relief of ceramic components in high voltage assemblies. Final report

    Heinen, R.J.

    1979-02-01

    Two types of ceramic packages were evaluated to determine the effectiveness of encapsulating the ceramic components in beta eucryptite filled epoxy. The requirements (no high voltage breakdown, no ceramic cracking, and no encapsulant cracking) were met by the spark gap assembly, but the sprytron assembly had cracking in the encapsulant after thermal cycling. The encapsulation of the ceramic component in beta eucryptite filled epoxy with a stress decoupling material selectively applied in the stress concentrated areas were used to prevent cracking in the sprytron encapsulant. This method is proposed as the standard encapsulation process for high voltage ceramic components

  19. Preparation and properties of highly porous, biomorphic YSZ ceramics

    Rambo, C.R.; Cao, J.; Sieber, H

    2004-10-15

    Highly porous, biomorphic YSZ (yttria-stabilized zirconia) ceramics were manufactured by infiltration of zirconium-oxychloride (ZrOCl{sub 2}{center_dot}8H{sub 2}O) sol into biological template structures derived from rattan and pine wood. 3-5 mol% yttrium nitrate (Y(NO{sub 3}){sub 3}{center_dot}5H{sub 2}O) was added to the sol to stabilize the tetragonal ZrO{sub 2} phase. After vacuum-assisted infiltration, the specimens were pyrolysed at 800 deg. C in N{sub 2} atmosphere. Repeated infiltrations and subsequent annealing in air at temperatures up to 1550 deg. C yields the burn out of the biocarbon template and resulted in the formation of biomorphous YSZ ceramics, which maintained the microstructural features of the biological preform. Depending on the type of the biological template as well as the processing parameters, biomorphic ZrO{sub 2} ceramics with an unidirected pore morphology and a large variety of microstructures can be obtained.

  20. Glass-ceramic hermetic seals to high thermal expansion metals

    Kramer, D.P.; Massey, R.T.

    1987-04-28

    A process for forming glass-ceramic materials from an alkaline silica-lithia glass composition comprising 60-72 mole-% SiO/sub 2/, 18-27 mole-% Li/sub 2/O, 0-5 mole-% Al/sub 2/O/sub 3/, 0-6 mole-% K/sub 2/O, 0-3 mole-% B/sub 2/O/sub 3/, and 0.5-2.5 mole-% P/sub 2/O/sub 5/, which comprises heating said glass composition at a first temperature within the 950-1050/degree/C range for 5-60 minutes, and then at a devitrification temperature within the 700-900/degree/C range for about 5-300 minutes to obtain a glass-ceramic having a thermal expansion coefficient of up to 210 x 10/sup /minus/7///degree/C. These ceramics form strong, hermetic seals with high expansion metals such as stainless steel alloys. An intermediate nucleation heating step conducted at a temperature within the range of 675-750/degree/C for 10-120 minutes may be employed between the first stage and the devitrification stage. 1 fig., 2 tabs.

  1. Enhanced temperature stability and quality factor with Hf substitution for Sn and MnO2 doping of (Ba0.97Ca0.03(Ti0.96Sn0.04O3 lead-free piezoelectric ceramics with high Curie temperature

    Cheng-Che Tsai

    2016-12-01

    Full Text Available In this work, the process of two-stage modifications for (Ba0.97Ca0.03(Ti0.96Sn0.04-xHfxO3 (BCTS4-100xH100x ceramics was studied. The trade-off composition was obtained by Hf substitution for Sn and MnO2 doping (two-stage modification which improves the temperature stability and piezoelectric properties. The phase structure ratio, microstructure, and dielectric, piezoelectric, ferroelectric, and temperature stability properties were systematically investigated. Results showed that BCTS4-100xH100x piezoelectric ceramics with x=0.035 had a relatively high Curie temperature (TC of about 112 °C, a piezoelectric charge constant (d33 of 313 pC/N, an electromechanical coupling factor (kp of 0.49, a mechanical quality factor (Qm of 122, and a remnant polarization (Pr of 19μC/cm2. In addition, the temperature stability of the resonant frequency (fr, kp, and aging d33 could be tuned via Hf content. Good piezoelectric temperature stability (up to 110 °C was found with x =0.035. BCTS0.5H3.5 + a mol% Mn (BCTSH + a Mn piezoelectric ceramics with a = 2 had a high TC of about 123 °C, kp ∼ 0.39, d33 ∼ 230 pC/N, Qm ∼ 341, and high temperature stability due to the produced oxygen vacancies. This mechanism can be depicted using the complex impedance analysis associated with a valence compensation model on electric properties. Two-stage modification for lead-free (Ba0.97Ca0.03(Ti0.96Sn0.04O3 ceramics suitably adjusts the compositions for applications in piezoelectric motors and actuators.

  2. Preparation of novel ceramics with high CaO content from steel slag

    Zhao, Lihua; Li, Yu; Zhou, Yuanyuan; Cang, Daqiang

    2014-01-01

    Highlights: • Efficiently utilize such solid waste with high CaO content. • A novel ceramics was put forward by traditional ceramic process. • The novel ceramics attained high strength. • Sintering mechanisms of the novel ceramics were discussed. - Abstract: Steel slag, an industrial waste discharged from steelmaking process, cannot be extensively used in traditional aluminosilicate based ceramics manufacturing for its high content of calcium oxide. In order to efficiently utilize such solid waste, a method of preparing ceramics with high CaO content was put forward. In this paper, steel slag in combination with quartz, talcum, clay and feldspar was converted to a novel ceramic by traditional ceramic process. The sintering mechanism, microstructure and performances were studied by scanning electron microscope (SEM), X-ray diffraction (XRD) techniques, combined experimenting of linear shrinkage, water absorption and flexural strength. The results revealed that all crystal phases in the novel ceramic were pyroxene group minerals, including diopsite ferrian, augite and diopsite. Almost all raw materials including quartz joined the reaction and transformed into pyroxene or glass phase in the sintering process, and different kinds of clays and feldspars had no impact on the final crystal phases. Flexural strength of the ceramic containing 40 wt.% steel slag in raw materials can reach 143 MPa at sintering temperature of 1210 °C and its corresponding water absorption, weight loss, linear shrinkage were 0.02%, 8.8%, 6.0% respectively. Pyroxene group minerals in ceramics would contribute to the excellent physical and mechanical properties

  3. Application of Self-Propagating High Temperature Synthesis to the Fabrication of Actinide Bearing Nitride and Other Ceramic Nuclear Fuels

    Moore, John J.; Reigel, Marissa M.; Donohoue, Collin D.

    2009-01-01

    The project uses an exothermic combustion synthesis reaction, termed self-propagating high-temperature synthesis (SHS), to produce high quality, reproducible nitride fuels and other ceramic type nuclear fuels (cercers and cermets, etc.) in conjunction with the fabrication of transmutation fuels. The major research objective of the project is determining the fundamental SHS processing parameters by first using manganese as a surrogate for americium to produce dense Zr-Mn-N ceramic compounds. These fundamental principles will then be transferred to the production of dense Zr-Am-N ceramic materials. A further research objective in the research program is generating fundamental SHS processing data to the synthesis of (i) Pu-Am-Zr-N and (ii) U-Pu-Am-N ceramic fuels. In this case, Ce will be used as the surrogate for Pu, Mn as the surrogate for Am, and depleted uranium as the surrogate for U. Once sufficient fundamental data has been determined for these surrogate systems, the information will be transferred to Idaho National Laboratory (INL) for synthesis of Zr-Am-N, Pu-Am-Zr-N and U-Pu-Am-N ceramic fuels. The high vapor pressures of americium (Am) and americium nitride (AmN) are cause for concern in producing nitride ceramic nuclear fuel that contains Am. Along with the problem of Am retention during the sintering phases of current processing methods, are additional concerns of producing a consistent product of desirable homogeneity, density and porosity. Similar difficulties have been experienced during the laboratory scale process development stage of producing metal alloys containing Am wherein compact powder sintering methods had to be abandoned. Therefore, there is an urgent need to develop a low-temperature or low-heat fuel fabrication process for the synthesis of Am-containing ceramic fuels. Self-propagating high temperature synthesis (SHS), also called combustion synthesis, offers such an alternative process for the synthesis of Am nitride fuels. Although SHS

  4. Fracture Toughness and Reliability in High-Temperature Structural Ceramics and Composites: Prospects and Challenges for the 21st Century

    Dutta, Sunil

    1999-01-01

    The importance of high fracture toughness and reliability in Si3N4, and SiC-based structural ceramics and ceramic matrix composites is reviewed. The potential of these ceramics and ceramic matrix composites for high temperature applications in defense and aerospace applications such as gas turbine engines, radomes, and other energy conversion hardware have been well recognized. Numerous investigations were pursued to improve fracture toughness and reliability by incorporating various reinforcements such as particulate-, whisker-, and continuous fiber into Si3N4 and SiC matrices. All toughening mechanisms, e.g. crack deflection, crack branching, crack bridging, etc., essentially redistribute stresses at the crack tip and increase the energy needed to propagate a crack through the composite material, thereby resulting in improved fracture toughness and reliability. Because of flaw insensitivity, continuous fiber reinforced ceramic composite (CFCC) was found to have the highest potential for higher operating temperature and longer service conditions. However, the ceramic fibers should display sufficient high temperature strength and creep resistance at service temperatures above 1000 'C. The greatest challenge to date is the development of high quality ceramic fibers with associate coatings able to maintain their high strength in oxidizing environment at high temperature. In the area of processing, critical issues are, preparation of optimum matrix precursors, precursor infiltration into fiber array, and matrix densification at a temperature, where grain crystallization and fiber degradation do not occur. A broad scope of effort is required for improved processing and properties with a better understanding of all candidate composite systems.

  5. Development of high-density ceramic composites for ballistic applications

    Rupert, N.L.; Burkins, M.S.; Gooch, W.A.; Walz, M.J.; Levoy, N.F.; Washchilla, E.P.

    1993-01-01

    The application of ceramic composites for ballistic application has been generally developed with ceramics of low density, between 2.5 and 4.5 g/cm 2 . These materials have offered good performance in defeating small-caliber penetrators, but can suffer time-dependent degradation effects when thicker ceramic tiles are needed to defeat modem, longer, heavy metal penetrators that erode rather than break up. This paper addresses the ongoing development, fabrication procedures, analysis, and ballistic evaluation of thinner, denser ceramics for use in armor applications. Nuclear Metals Incorporated (NMI) developed a process for the manufacture of depleted uranium (DU) ceramics. Samples of the ceramics have been supplied to the US Army Research Laboratory (ARL) as part of an unfunded cooperative study agreement. The fabrication processes used, characterization of the ceramic, and a ballistic comparison between the DU-based ceramic with baseline Al 2 O 3 will be presented

  6. Mechanical activation of ceramic powders and its influence on the quality of the refractory linings

    Ceganac, Z.; Acimovic, Z.; Andric, Lj.; Petrov, M.; Mihajlovic, S.

    2003-01-01

    In the paper we present results of the investigation of the influence of mechanical activation of ceramic powders-talc and alumina, on the quality of refractory linings for casting applications. It is shown that additional fine grinding of ceramic powders increases the quality of the refractory lining. Grinding and activation of the particles with various granulations contributes to the creation of the homogenous continuous layer of refractory lining on the sand moulds and cores, as well as on the evaporating polystyrene patterns for applications in the Lost foam casting process. Refractory linings obtained within the activation of particles procedure have better adherence to moulds, cores and evaporating patterns. (Original)

  7. Transparent ceramic photo-optical semiconductor high power switches

    Werne, Roger W.; Sullivan, James S.; Landingham, Richard L.

    2016-01-19

    A photoconductive semiconductor switch according to one embodiment includes a structure of sintered nanoparticles of a high band gap material exhibiting a lower electrical resistance when excited by light relative to an electrical resistance thereof when not exposed to the light. A method according to one embodiment includes creating a mixture comprising particles, at least one dopant, and at least one solvent; adding the mixture to a mold; forming a green structure in the mold; and sintering the green structure to form a transparent ceramic. Additional system, methods and products are also presented.

  8. High temperature measurements of the microwave dielectric properties of ceramics

    Baeraky, T.A.

    1999-06-01

    Equipment has been developed for the measurement of dielectric properties at high temperature from 25 to 1700 deg. C in the microwave frequency range 614.97 to 3620.66 MHz using the cavity perturbation technique, to measure the permittivity of a range of ceramic materials. The complex permittivities of the standard materials, water and methanol, were measured at low temperature and compared with the other published data. A statistical analysis was made for the permittivity measurements of water and methanol using sample holders of different diameter. Also the measurements of these materials were used to compare the simple perturbation equation with its modifications and alternation correction methods for sample shape and the holes at the two endplates of the cavity. The dielectric properties of solid materials were investigated from the permittivity measurements on powder materials, shown in table 4.7, using the dielectric mixture equations. Two kinds of ceramics, oxide and nitrides, were selected for the high temperature dielectric measurements in microwave frequency ranges. Pure zirconia, yttria-stabilised zirconia, and Magnesia-stabilised zirconia are the oxide ceramics while aluminium nitride and silicon nitride are the nitride ceramics. A phase transformation from monoclinic to tetragonal was observed in pure zirconia in terms of the complex permittivity measurements, and the conduction mechanism in three regions of temperature was suggested to be ionic in the first region and a mixture of ionic and electronic in the second. The phase transition disappeared with yttria-stabilised zirconia but it was observed with magnesia-stabilised zirconia. Yttria doped zirconia was fully stabilised while magnesia stabilised was partially stabilised zirconia. The dielectric property measurements of aluminium nitride indicated that there is a transition from AIN to AlON, which suggested that the external layer of the AIN which was exposed to the air, contains alumina. It was

  9. Robust, high temperature-ceramic membranes for gas separation

    Berchtold, Kathryn A.; Young, Jennifer S.

    2014-07-29

    A method of making ceramic membranes, and the ceramic membranes so formed, comprising combining a ceramic precursor with an organic or inorganic comonomer, forming the combination as a thin film on a substrate, photopolymerizing the thin film, and pyrolyzing the photopolymerized thin film.

  10. Ceramic qualities of industrial clay deposits at Vimtim in Mubi ...

    Their average chemical composition includes 70.5% SiO2, 17.04% Al2O3, 2.58% Total Fe oxides, 0.26% Na2O, 0.92% K2O, 0.89% MgO and appreciable kaolinite content. These parameters suggest good clay raw materials for the manufacture of coarse ceramic products like earthenware, kitchenware, ornamental wares ...

  11. The effect of tape casting operational parameters on the quality of adjacently graded ceramic film

    Bulatova, Regina; Gudik-Sørensen, Mads; Della Negra, Michela

    2016-01-01

    For small length tape casting of ceramic slurries varying green film thickness is often a problem. To optimise this, the following parameters were investigated: single blade, double blade, using a pump system and a modelled speed change mode have been analysed. Advantages and limitations of every...... method are described here. The tape casting experiments were built to be generic in order to allow the control of various processing conditions. From these results, the single-blade technique was chosen for a study of side-by-side tape casting. The influence of the geometric parameters of partitioning...... the casting tank into chambers, on the quality of graded tape was studied. Tape casting experiments at different speeds and partition tongue lengths in combination with rheological tests revealed that high casting speeds and absence of the partition under the blade are detrimental to the formation...

  12. High temperature microplasticity of fine-grained ceramics

    Lakki, A.; Schaller, R.

    1996-01-01

    Several fine-grained ceramics exhibit enhanced ductility or even structural superplasticity at high temperature. Grain boundaries play a dominant role in the deformation process of these materials which usually involves diffusion-accommodated grain boundary sliding. Sliding is either lubricated by an amorphous intergranular phase or takes place by glide and climb of grain boundary dislocations. At high temperature, anelastic deformation precedes plastic deformation and stems from the short range motion of lattice defects, such as dislocations and grain boundaries. The energy loss (''mechanical loss'') associated with such motion can be measured by using the technique of mechanical spectroscopy. Moreover, at the onset of plasticity (''microplasticity''), long range irrecoverable motion of defects contributes to additional mechanical loss. Mechanical loss spectra may then give an insight into mechanisms operating at the transition between anelastic and plastic deformation. As an illustration, the spectra of three fine-grained ceramics (Si 3 N 4 , ZrO 2 , Al 2 O 3 ) are presented. In all cases, anelastic relaxation phenomena (peak and background) have been observed at high temperature (> 1200 K), bearing a close relation with creep behaviour. Their analysis permits to distinguish between different types of microstructrual elements: bulk regions of amorphous intergranular phase at triple points, grain boundaries separated by a thin glassy film and ''clean'' grain boundaries. (orig.)

  13. Tough hybrid ceramic-based material with high strength

    Guo, Shuqi; Kagawa, Yutaka; Nishimura, Toshiyuki

    2012-01-01

    This study describes a tough and strong hybrid ceramic material consisting of platelet-like zirconium compounds and metal. A mixture of boron carbide and excess zirconium powder was heated to 1900 °C using a liquid-phase reaction sintering technique to produce a platelet-like ZrB 2 -based hybrid ceramic bonded by a thin zirconium layer. The platelet-like ZrB 2 grains were randomly present in the as-sintered hybrid ceramic. Relative to non-hybrid ceramics, the fracture toughness and flexural strength of the hybrid ceramic increased by approximately 2-fold.

  14. The Effect of Modeling Qualities, Tones and Gages in Ceramic Supply Chains' Master Planning

    Isabel MUNDI

    2012-01-01

    Full Text Available Ceramic production processes are characterized by providing quantities of the same finished goods that differ in qualities, tones and gages. This aspect becomes a problem for ceramic supply chains (SCs that should promise and serve customer orders with homogeneous quantities of the same finished good. In this paper a mathematical programming model for the cen-tralized master planning of ceramic SC is proposed. Inputs to the master plan include demand forecasts in terms of customer order classes based on their order size and splitting percentages of a lot into homogeneous sub-lots. Then, the master plan defines the size and loading of lots to production lines and their distribution with the aim of maximizing the number of customer orders fulfilled with homogeneous quantities in the most efficient manner for the SC. Finally, the effect of modeling qualities, tones and gages in master planning is assessed.

  15. Method for producing ceramic composition having low friction coefficient at high operating temperatures

    Lankford, Jr., James

    1988-01-01

    A method for producing a stable ceramic composition having a surface with a low friction coefficient and high wear resistance at high operating temperatures. A first deposition of a thin film of a metal ion is made upon the surface of the ceramic composition and then a first ion implantation of at least a portion of the metal ion is made into the near surface region of the composition. The implantation mixes the metal ion and the ceramic composition to form a near surface composite. The near surface composite is then oxidized sufficiently at high oxidizing temperatures to form an oxide gradient layer in the surface of the ceramic composition.

  16. Advanced ceramic composite for high energy resistors : Characterization of electrical and physical properties

    Farrokh, Fattahi; Navid, Tagizadegan; Naser, Tabatabaei; Ahmad, Rashtehizadeh

    2005-01-01

    There is a need to characterize and apply advanced materials to improve the performance of components used in pulse power systems. One area for innovation is the use of bulk electrically conductive ceramics for non-inductive, high energy and high power electrical resistors. Standard Ceramics Inc. has developed a unique silicon carbide structural ceramic composite which exhibits electrical conductivity. The new, new, conductive, bulk ceramic material has a controlled microstructure, which results in improved homogeneity, making the material suitable for use as a non-inductive, high energy resistor

  17. Characterization of ceramic archaeological by high resolution X ray microtomography

    Machado, Alessandra C.; Freitas, Renato; Calza, Cristiane F.; Lopes, Ricardo T.; Lima, Inaya; Carvalho, Daniele D.; Gaspar, Maria D.

    2013-01-01

    Characterization of ceramic fragments is a very important area of research in art and archeometry area because it enables a greater understanding of how ancient civilizations behave and what were their traditions and customs. Petrography and chemical analyses are commonly used, but these techniques are destructive, which is not interesting for this type of sample. Through the exchange of multidisciplinary scientific knowledge and new partnerships, high resolution X-ray microtomography has been introduced in archaeological area as a great possibility of 3D inspection in a non-destructive way. The goal of this work is to investigate the internal microstructures of four samples of archeological ceramic, from the Archaeological Site of Macacu - RJ. The X-ray microtomography were performed in a high resolution setup, and can be used to infer the nature of organic temper even with all plant remains completely burnt out during the firing process and also to ensure the homogeneity of samples envisaged for geochemical analyses, especially with respect to the distribution of chemically diverse fabric compounds. In this way this study intends to contribute to our understanding of the archaeological and historical formations of this region. (author)

  18. Characterization of ceramic archaeological by high resolution X ray microtomography

    Machado, Alessandra C.; Freitas, Renato; Calza, Cristiane F.; Lopes, Ricardo T.; Lima, Inaya, E-mail: alecastro@lin.ufrj.br [Coordenacao dos Programas de Pos-Graduacao de Engenharia (COPPE/UFRJ), Rio de Janeiro, RJ (Brazil). Lab. de Instrumentacao Nuclear; Carvalho, Daniele D.; Gaspar, Maria D. [Museu Nacional (MN/UFRJ), RJ (Brazil). Centro de Tecnologia

    2013-07-01

    Characterization of ceramic fragments is a very important area of research in art and archeometry area because it enables a greater understanding of how ancient civilizations behave and what were their traditions and customs. Petrography and chemical analyses are commonly used, but these techniques are destructive, which is not interesting for this type of sample. Through the exchange of multidisciplinary scientific knowledge and new partnerships, high resolution X-ray microtomography has been introduced in archaeological area as a great possibility of 3D inspection in a non-destructive way. The goal of this work is to investigate the internal microstructures of four samples of archeological ceramic, from the Archaeological Site of Macacu - RJ. The X-ray microtomography were performed in a high resolution setup, and can be used to infer the nature of organic temper even with all plant remains completely burnt out during the firing process and also to ensure the homogeneity of samples envisaged for geochemical analyses, especially with respect to the distribution of chemically diverse fabric compounds. In this way this study intends to contribute to our understanding of the archaeological and historical formations of this region. (author)

  19. Synroc - a multiphase ceramic for high level nuclear waste immobilisation

    Reeve, K.D.; Vance, E.R.; Hart, K.P.; Smith, K.L.; Lumpkin, G.R.; Mercer, D.J.

    1992-01-01

    Many natural minerals - particularly titanates - are very durable geochemically, having survived for millions of years with very little alteration. Moreover, some of these minerals have quantitatively retained radioactive elements and their daughter products over this time. The Synroc concept mimics nature by providing an all-titanate synthetic mineral phase assemblage to immobilise high level waste (HLW) from nuclear fuel reprocessing operations for safe geological disposal. In principle, many chemically hazardous inorganic wastes arising from industry could also be immobilised in highly durable ceramics and disposed of geologically, but in practice the cost structure of most industries is such that lower cost waste management solutions - for example, the development of reusable by-products or the use of cements rather than ceramics - have to be devised. In many thousands of aqueous leach tests at ANSTO, mostly at 70-90 deg C, Synroc has been shown to be exceptionally durable. The emphases of the recent ANSTO program have been on tailoring of the Synroc composition to varying HLW compositions, leach testing of Synroc containing radioactive transuranic actinides, study of leaching mechanisms by SEM and TEM, and the development and costing of a conceptual fully active Synroc fabrication plant design. A summary of recent results on these topics will be presented. 29 refs., 4 figs

  20. Grain Oriented Perovskite Layer Structure Ceramics for High-Temperature Piezoelectric Applications

    Fuierer, Paul Anton

    The perovskite layer structure (PLS) compounds have the general formula (A^{2+}) _2(B^{5+})_2 O_7, or (A^ {3+})_2(B^{4+ })_2O_7, and crystallize in a very anisotropic layered structure consisting of parallel slabs made up of perovskite units. Several of these compounds possess the highest Curie temperatures (T_{rm c} ) of any known ferroelectrics. Two examples are Sr_2Nb_2O _7 with T_{rm c} of 1342^circC, and La_2Ti_2O _7 with T_{rm c} of 1500^circC. This thesis is an investigation of PLS ceramics and their feasibility as a high temperature transducer material. Piezoelectricity in single crystals has been measured, but the containerless float zone apparatus necessary to grow high quality crystals of these refractory compounds is expensive and limited to a small number of research groups. Previous attempts to pole polycrystalline Sr_2Nb _2O_7 have failed, and to this point piezoelectricity has been absent. The initiative taken in this research was to investigate PLS ceramics by way of composition and processing schemes such that polycrystalline bodies could be electrically poled. The ultimate objective then was to demonstrate piezoelectricity in PLS ceramics, especially at high temperatures. Donor-doping of both La_2Ti _2O_7 and Sr_2Nb_2O _7 was found to increase volume resistivities at elevated temperatures, an important parameter to consider during the poling process. Sr_2Ta _2O_7 (T _{rm c} = -107 ^circC) was used to make solid solution compositions with moderately high Curie temperatures, of about 850^circC, and lower coercive fields. A hot-forging technique was employed to produce ceramics with high density (>99% of theoretical) and high degree of grain orientation (>90%). Texturing was characterized by x-ray diffraction and microscopy. Considerable anisotropy was observed in physical and electrical properties, including thermal expansion, resistivity, dielectric constant, and polarization. The direction perpendicular to the forging axis proved to be the

  1. Nonaqueous slip casting of high temperature ceramic superconductors using an investment casting technique

    Hooker, Matthew W. (Inventor); Taylor, Theodore D. (Inventor); Wise, Stephanie A. (Inventor); Buckley, John D. (Inventor); Vasquez, Peter (Inventor); Buck, Gregory M. (Inventor); Hicks, Lana P. (Inventor)

    1993-01-01

    A process for slip casting ceramic articles that does not employ parting agents and affords the casting of complete, detailed, precision articles that do not possess parting lines is presented. This process is especially useful for high temperature superconductors and water-sensitive ceramics. A wax pattern for a shell mold is provided, and an aqueous mixture of a calcium sulfate-bonded investment material is applied as a coating to the wax pattern. The coated wax pattern is then dried, followed by curing to vaporize the wax pattern and leave a shell mold of the calcium sulfate-bonded investment material. The shell mold is cooled to room temperature, and a ceramic slip, created by dispersing a ceramic powder in an organic liquid, is poured therein. After a ceramic shell of desired thickness or a solid article has set up in the shell mold, excess ceramic slip is poured out. The shell mold is misted with water and peeled away from the ceramic article, after which the ceramic is fired to provide a complete, detailed, precision, high temperature superconductive ceramic article without parting lines. The casting technique may take place in the presence of a magnetic field to orient the ceramic powders during the casting process.

  2. Nanoscale insight of high piezoelectricity in high-TC PMN-PH-PT ceramics

    Zhu, Rongfeng; Zhang, Qihui; Fang, Bijun; Zhang, Shuai; Zhao, Xiangyong; Ding, Jianning

    2018-03-01

    The piezoelectric properties of the high-Curie temperature (high-TC) 0.15Pb(Mg1/3Nb2/3)O3-0.38PbHfO3-0.47PbTiO3 (0.15PMN-0.38PH-0.47PT) ceramics prepared by three different methods were compared. The 0.15PMN-0.38PH-0.47PT ceramics synthesized by the partial oxalate route exhibit the optimum properties, in which d33* = 845.3 pm/V, d33 = 456.2 pC/N, Kp = 67.2%, and TC = 291 °C. The nanoscale origin of the high piezoelectric response of the 0.15PMN-0.38PH-0.47PT ceramics was investigated by piezoresponse force microscopy (PFM) using the ceramics synthesized by the partial oxalate route. Large quantities of fine stripe submicron ferroelectric domains are observed, which form large island domains. In order to give further insights into the piezoelectric properties of the 0.15PMN-0.38PH-0.47PT ceramics from a microscopic point of view, the local poling experiments and local switching spectroscopy piezoresponse force microscopy (SS-PFM) were investigated, from which the local converse piezoelectric coefficient d33*(l) is calculated as 220 pm/V.

  3. Polyphase ceramic and glass-ceramic forms for immobilizing ICPP high-level nuclear waste

    Harker, A.B.; Flintoff, J.F.

    1984-01-01

    Polyphase ceramic and glass-ceramic forms have been consolidated from simulated Idaho Chemical Processing Plant wastes by hot isostatic pressing calcined waste and chemical additives by 1000 0 C or less. The ceramic forms can contain over 70 wt% waste with densities ranging from 3.5 to 3.85 g/cm 3 , depending upon the formulation. Major phases are CaF 2 , CaZrTi 207 , CaTiO 3 , monoclinic ZrO 2 , and amorphous intergranular material. The relative fraction of the phases is a function of the chemical additives (TiO 2 , CaO, and SiO 2 ) and consolidation temperature. Zirconolite, the major actinide host, makes the ceramic forms extremely leach resistant for the actinide simulant U 238 . The amorphous phase controls the leach performance for Sr and Cs which is improved by the addition of SiO 2 . Glass-ceramic forms were also consolidated by HIP at waste loadings of 30 to 70 wt% with densities of 2.73 to 3.1 g/cm 3 using Exxon 127 borosilicate glass frit. The glass-ceramic forms contain crystalline CaF 2 , Al 203 , and ZrSi 04 (zircon) in a glass matrix. Natural mineral zircon is a stable host for 4+ valent actinides. 17 references, 3 figures, 5 tables

  4. Automatic quality control in the production of ceramic substrates by pulsed laser cutting

    Morace, Renate Erica; Hansen, Hans Nørgaard; De Chiffre, Leonardo

    2004-01-01

    This paper deals with the use of optical coordinate measuring machines (CMMs) in the quality control of ceramic substrates produced by a CO2 pulsed laser. A procedure of automatic measurements on a CMM equipped with a CCD camera was developed. In particular, the number and the distribution...... of cavities on the cut face of thin ceramic substrates were investigated and different strategies to assess the depth and the pitch of cavities were compared. Then, the measurement uncertainty for these two critical parameters was evaluated using the method described in ISO/TS 15530-3....

  5. A modified Rietveld method to model highly anisotropic ceramics

    Tutuncu, G.; Motahari, M.; Daymond, M.R.; Ustundag, E.

    2012-01-01

    High energy X-ray diffraction was employed to probe the complex constitutive behavior of a polycrystalline ferroelectric material in various sample orientations. Pb(Zn,Nb)O 3 –Pb(Zr,Ti)O 3 (PZN–PZT) ceramics were subjected to a cyclic bipolar electric field while diffraction patterns were taken. Using transmission geometry and a two-dimensional detector, lattice strain and texture evolution (domain switching) were measured in multiple sample directions simultaneously. In addition, texture analysis suggests that non-180° domain switching is coupled with lattice strain evolution during uniaxial electrical loading. As a result of this material’s high strain anisotropy, the full-pattern Rietveld method was inadequate to analyze the diffraction data. Instead, a modified Rietveld method, which includes an elastic anisotropy term, yielded significant improvements in the data analysis results.

  6. Ceramic high temperature superconductor levitating motor with laser commutator

    Roslan Abd Shukor; Lee Keng Heong

    1996-01-01

    The design of a magnetically levitating motor using a ceramic high temperature superconductor with laser commutator is discussed. A YBa sub 2 Cu sub 3 O sub 7-δ high temperature superconductor with 25 mm diameter and 6 mm thickness is used to levitate a Nd-Fe-B magnet (19.0 mm diameter and 4.8 mm thickness) which is attached symmetrically to a 150 mm long graphite rod. A smaller magnet (5.5 mm diameter and 2.0 mm thickness) is attached at each end of the rod with the appropriate poles arrangements. A suitable laser beam chopper is used to optically drive a solenoid which repels the smaller magnets thus driving the motor. A simple and efficient liquid nitrogen supply system is designed to cool the superconductor. The stability of the bearing is provided by the flux pinning in this type-II superconductor. Some characteristics of the motor are discussed

  7. High temperature structural ceramic materials manufactured by the CNTD process

    Stiglich, J.J. Jr.; Bhat, D.G.; Holzl, R.A.

    1980-01-01

    Controlled Nucleation Thermochemical Deposition (CNTD) has emerged from classical chemical deposition (CVD) technology. This paper describes the techniques of thermochemical grain refinement. The effects of such refinement on mechanical properties of materials at room temperature and at elevated temperatures are outlined. Emphasis is given to high temperature structural ceramic materials such as SiC, Si 3 N 4 , AlN, and TiB 2 and ZrB 2 . An example of grain refinement accompanied by improvements in mechanical properties is SiC. Grain sizes of 500 to 1000 A have been observed in CNTD SiC with room temperature MOR of 1380 to 2070 MPa (4 pt bending) and MOR of 3450 to 4140 MPa (4 pt bending) at 1350 0 C. Various applications of these materials to the solution of high temperature structural problems are described. (author)

  8. Quality Analysis of Ceramic Tent Product With Six Sigma Method in PT. Mas Keramik KIA

    Suryadi, A.; Ardiansyah P., F.; Ngatilah, Y.

    2018-01-01

    PT. KIA Keramik Mas is a company engaged in manufacturing, which produces ceramic tiles, one of the problems faced by this company is the number of defects found, in the July - December 2015 amounted to 6,259,945 units producing tiles and discovered defects by 960 683 units with an object research is ceramic tile products, among some of the defects found several characteristics of defects that occur include rugged body, coincide, grainy, scratched, and colors distorted. The purpose of this study was to determine the quality of the product and propose improvements that reduce the number of such defects, using quality control methods that Six Sigma. Six Sigma is used to generate a defect that does not exceed 3.4 DPMO (defects per million opportunities) or zero defect which is an approach to calculate the number of defects per million possibilities. Average quality ceramic tile products during the month of July - December 2015 was on a sigma of 3.37 with DPMO of 30 586, which means that one million opportunities that exist there will be 30 586 (3,05%) the possibility that the process of making the ceramic tile defect or defects occur, so to get to the required target of Six Sigma improvement.

  9. Beer Clarification by Novel Ceramic Hollow-Fiber Membranes: Effect of Pore Size on Product Quality.

    Cimini, Alessio; Moresi, Mauro

    2016-10-01

    In this work, the crossflow microfiltration performance of rough beer samples was assessed using ceramic hollow-fiber (HF) membrane modules with a nominal pore size ranging from 0.2 to 1.4 μm. Under constant operating conditions (that is, transmembrane pressure difference, TMP = 2.35 bar; feed superficial velocity, v S = 2.5 m/s; temperature, T = 10 °C), quite small steady-state permeation fluxes (J * ) of 32 or 37 L/m 2 /h were achieved using the 0.2- or 0.5-μm symmetric membrane modules. Both permeates exhibited turbidity beer quality parameters. Moreover, it exhibited J * values of the same order of magnitude of those claimed for the polyethersulfone HF membrane modules currently commercialized. The 1.4-μm asymmetric membrane module yielded quite a high steady-state permeation flux (196 ± 38 L/m 2 /h), and a minimum decline in permeate quality parameters, except for the high levels of turbidity at room temperature and chill haze. In the circumstances, such a membrane module might be regarded as a real valid alternative to conventional powder filters on condition that the resulting permeate were submitted to a final finishing step using 0.45- or 0.65-μm microbially rated membrane cartridges prior to aseptic bottling. A novel combined beer clarification process was thus outlined. © 2016 Institute of Food Technologists®.

  10. High-power piezoelectric characteristics of textured bismuth layer structured ferroelectric ceramics.

    Ogawa, Hirozumi; Kawada, Shinichiro; Kimura, Masahiko; Shiratsuyu, Kousuke; Sakabe, Yukio

    2007-12-01

    Abstract-The high-power piezoelectric characteristics in h001i oriented ceramics of bismuth layer structured ferroelectrics (BLSF), SrBi(2)Nb(2)O(9) (SBN), (Bi,La)(4)Ti(3)O(12) (BLT), and CaBi(4)Ti(4)O(15) (CBT), were studied by a constant voltage driving method. These textured ceramics were fabricated by a templated grain growth (TGG) method, and their Lotgering factors were 95%, 97%, and 99%, respectively. The vibration velocities of the longitudinal mode (33-mode) increased proportionally to an applied electric field up to 2.5 m/s in these textured BLSF ceramics, although, the vibration velocity of the 33-mode was saturated at more than 1.0 m/s in the Pb(Mn,Nb)O(3)-PZT ceramics. The resonant frequencies were constant up to the vibration velocity of 2.5 m/s in the SBN and CBT textured ceramics; however, the resonant frequency decreased with increasing over the vibration velocity of 1.5 m/s in the BLT textured ceramics. The dissipation power density of the BLT was almost the same as that of the Pb(Mn,Nb)O(3)-PZT ceramics. However, the dissipation power densities of the SBN and CBT were lower than those of the BLT and Pb(Mn,Nb)O(3)-PZT ceramics. The textured SBN and CBT ceramics are good candidates for high-power piezoelectric applications.

  11. High yield silicon carbide pre-ceramic polymers

    Baney, R.H.

    1982-01-01

    Polysilanes which are substituted with (CH 3 ) 3 SiO-groups are useful for the preparation in high yields of fine grained silicon carbide ceramic materials. They consist of 0 to 60 mole % (CH 3 ) 2 Si units and 100 to 40 mole % CH 3 Si units, all Si valences not satisfied by CH 3 groups or Si atoms being directed to groups (CH 3 ) 3 SiO-, which siloxane groups amount to 23 to 61 weight % of the polysilane. They are prepared by reaction of the corresponding chloro- or bromo-methyl polysilanes with at least the stoichiometric amounts of (CH 3 ) 3 SiOSi(CH 3 ) 3 and water in the presence of a strong acid. (author)

  12. Ultra High Temperature and Multifunctional Ceramic Matrix Composite – Coating Systems for Light-Weight Space and Aero Systems

    National Aeronautics and Space Administration — Revolutionary ultra-high temperature, high mechanical loading capable, oxidation resistant, durable ceramic coatings and light-weight fiber-reinforced Ceramic Matrix...

  13. Performance study of highly efficient 520 W average power long pulse ceramic Nd:YAG rod laser

    Choubey, Ambar; Vishwakarma, S. C.; Ali, Sabir; Jain, R. K.; Upadhyaya, B. N.; Oak, S. M.

    2013-10-01

    We report the performance study of a 2% atomic doped ceramic Nd:YAG rod for long pulse laser operation in the millisecond regime with pulse duration in the range of 0.5-20 ms. A maximum average output power of 520 W with 180 J maximum pulse energy has been achieved with a slope efficiency of 5.4% using a dual rod configuration, which is the highest for typical lamp pumped ceramic Nd:YAG lasers. The laser output characteristics of the ceramic Nd:YAG rod were revealed to be nearly equivalent or superior to those of high-quality single crystal Nd:YAG rod. The laser pump chamber and resonator were designed and optimized to achieve a high efficiency and good beam quality with a beam parameter product of 16 mm mrad (M2˜47). The laser output beam was efficiently coupled through a 400 μm core diameter optical fiber with 90% overall transmission efficiency. This ceramic Nd:YAG laser will be useful for various material processing applications in industry.

  14. High Q ceramics in the ACe2(MoO4)4 (A = Ba, Sr and Ca) system for LTCC applications

    Surjith, A.; Ratheesh, R.

    2013-01-01

    Highlights: ► Solid state synthesis of phase pure ACe 2 (MoO 4 ) 4 (A = Ba, Sr and Ca) ceramics. ► Structural and microstructural evaluation of the synthesized ceramic materials. ► Microwave dielectric property studies of ACe 2 (MoO 4 ) 4 (A = Ba, Sr and Ca) ceramics. ► Structure-property correlation through Laser Raman studies. - Abstract: Novel low temperature sinterable high Q ceramic systems ACe 2 (MoO 4 ) 4 (A = Ba, Sr and Ca) have been prepared through solid state ceramic method. The effect of ionic radii of alkaline earth cations on the structure, microstructure and microwave dielectric properties of these ceramics were studied using powder X-ray diffraction, Laser Raman spectroscopy, scanning electron microscopy and Vector Network Analyzer. A structural change from monoclinic to tetragonal structure was observed while substituting Sr 2+ and Ca 2+ cations in place of Ba 2+ . The Sr and Ca analogues possess better microwave dielectric properties compared to BaCe 2 (MoO 4 ) 4 . All the ceramics were well sintered below 840 °C with dielectric constant in the range 10.2–12.3 together with good quality factor. The SrCe 2 (MoO 4 ) 4 ceramic exhibits an unloaded quality factor of 6762 at 8.080662 GHz with a temperature coefficient of resonant frequency of −46 ppm/°C while the CaCe 2 (MoO 4 ) 4 ceramic shows an unloaded quality factor of 7549 at 6.928868 GHz and a temperature coefficient of resonant frequency of −44 ppm/°C.

  15. A porous ceramic membrane tailored high-temperature supercapacitor

    Zhang, Xin; He, Benlin; Zhao, Yuanyuan; Tang, Qunwei

    2018-03-01

    The supercapacitor that can operate at high-temperature are promising for markedly increase in capacitance because of accelerated charge movement. However, the state-of-the-art polymer-based membranes will decompose at high temperature. Inspired by solid oxide fuel cells, we present here the experimental realization of high-temperature supercapacitors (HTSCs) tailored with porous ceramic separator fabricated by yttria-stabilized zirconia (YSZ) and nickel oxide (NiO). Using activated carbon electrode and supporting electrolyte from potassium hydroxide (KOH) aqueous solution, a category of symmetrical HTSCs are built in comparison with a conventional polymer membrane based device. The dependence of capacitance performance on temperature is carefully studied, yielding a maximized specific capacitance of 272 F g-1 at 90 °C for the optimized HTSC tailored by NiO/YSZ membrane. Moreover, the resultant HTSC has relatively high durability when suffer repeated measurement over 1000 cycles at 90 °C, while the polymer membrane based supercapacitor shows significant reduction in capacitance at 60 °C. The high capacitance along with durability demonstrates NiO/YSZ membrane tailored HTSCs are promising in future advanced energy storage devices.

  16. A Dual-Phase Ceramic Membrane with Extremely High H2 Permeation Flux Prepared by Autoseparation of a Ceramic Precursor.

    Cheng, Shunfan; Wang, Yanjie; Zhuang, Libin; Xue, Jian; Wei, Yanying; Feldhoff, Armin; Caro, Jürgen; Wang, Haihui

    2016-08-26

    A novel concept for the preparation of multiphase composite ceramics based on demixing of a single ceramic precursor has been developed and used for the synthesis of a dual-phase H2 -permeable ceramic membrane. The precursor BaCe0.5 Fe0.5 O3-δ decomposes on calcination at 1370 °C for 10 h into two thermodynamically stable oxides with perovskite structures: the cerium-rich oxide BaCe0.85 Fe0.15 O3-δ (BCF8515) and the iron-rich oxide BaCe0.15 Fe0.85 O3-δ (BCF1585), 50 mol % each. In the resulting dual-phase material, the orthorhombic perovskite BCF8515 acts as the main proton conductor and the cubic perovskite BCF1585 as the main electron conductor. The dual-phase membrane shows an extremely high H2 permeation flux of 0.76 mL min(-1)  cm(-2) at 950 °C with 1.0 mm thickness. This auto-demixing concept should be applicable to the synthesis of other ionic-electronic conducting ceramics. © 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  17. New solid laser: Ceramic laser. From ultra stable laser to ultra high output laser

    Ueda, Kenichi

    2006-01-01

    An epoch-making solid laser is developed. It is ceramic laser, polycrystal, which is produced as same as glass and shows ultra high output. Ti 3+ :Al 2 O 3 laser crystal and the CPA (chirped pulse amplification) technique realized new ultra high output lasers. Japan has developed various kinds of ceramic lasers, from 10 -2 to 67 x 10 3 w average output, since 1995. These ceramic lasers were studied by gravitational radiation astronomy. The scattering coefficient of ceramic laser is smaller than single crystals. The new fast ignition method is proposed by Institute of Laser Engineering of Osaka University, Japan. Ultra-intense short pulse laser can inject the required energy to the high-density imploded core plasma within the core disassembling time. Ti 3+ :Al 2 O 3 crystal for laser, ceramic YAG of large caliber for 100 kW, transparent laser ceramic from nano-crystals, crystal grain and boundary layer between grains, the scattering coefficient of single crystal and ceramic, and the derived release cross section of Yb:YAG ceramic are described. (S.Y.)

  18. Ceramic Single Phase High-Level Nuclear Waste Forms: Hollandite, Perovskite, and Pyrochlore

    Vetter, M.; Wang, J.

    2017-12-01

    The lack of viable options for the safe, reliable, and long-term storage of nuclear waste is one of the primary roadblocks of nuclear energy's sustainable future. The method being researched is the incorporation and immobilization of harmful radionuclides (Cs, Sr, Actinides, and Lanthanides) into the structure of glasses and ceramics. Borosilicate glasses are the main waste form that is accepted and used by today's nuclear industry, but they aren't the most efficient in terms of waste loading, and durability is still not fully understood. Synroc-phase ceramics (i.e. hollandite, perovskite, pyrochlore, zirconolite) have many attractive qualities that glass waste forms do not: high waste loading, moderate thermal expansion and conductivity, high chemical durability, and high radiation stability. The only downside to ceramics is that they are more complex to process than glass. New compositions can be discovered by using an Artificial Neural Network (ANN) to have more options to optimize the composition, loading for performance by analyzing the non-linear relationships between ionic radii, electronegativity, channel size, and a mineral's ability to incorporate radionuclides into its structure. Cesium can be incorporated into hollandite's A-site, while pyrochlore and perovskite can incorporate actinides and lanthanides into their A-site. The ANN is used to predict new compositions based on hollandite's channel size, as well as the A-O bond distances of pyrochlore and perovskite, and determine which ions can be incorporated. These new compositions will provide more options for more experiments to potentially improve chemical and thermodynamic properties, as well as increased waste loading capabilities.

  19. Structure recognition from high resolution images of ceramic composites

    Ushizima, Daniela; Perciano, Talita; Krishnan, Harinarayan; Loring, Burlen; Bale, Hrishikesh; Parkinson, Dilworth; Sethian, James

    2015-01-05

    Fibers provide exceptional strength-to-weight ratio capabilities when woven into ceramic composites, transforming them into materials with exceptional resistance to high temperature, and high strength combined with improved fracture toughness. Microcracks are inevitable when the material is under strain, which can be imaged using synchrotron X-ray computed micro-tomography (mu-CT) for assessment of material mechanical toughness variation. An important part of this analysis is to recognize fibrillar features. This paper presents algorithms for detecting and quantifying composite cracks and fiber breaks from high-resolution image stacks. First, we propose recognition algorithms to identify the different structures of the composite, including matrix cracks and fibers breaks. Second, we introduce our package F3D for fast filtering of large 3D imagery, implemented in OpenCL to take advantage of graphic cards. Results show that our algorithms automatically identify micro-damage and that the GPU-based implementation introduced here takes minutes, being 17x faster than similar tools on a typical image file.

  20. Advanced ceramic composite for high energy resistors. Characterization of electrical and physical properties

    Farrokh, Fattahi; Navid, Tagizadegan; Naser, Tabatabaei; Ahmad, Rashtehizadeh

    2005-01-01

    There is a need to characterize and apply advanced materials to improve the performance of components used in pulse power systems. One area of innovation is the use of bulk electrically conductive ceramics for non-inductive, high energy and high power electrical resistors. Standard Ceramics Inc. has developed a unique silicon carbide structural ceramic composite which exhibits electrical conductivity. The new conductive bulk ceramic material has a controlled microstructure, which results in improved homogeneity, making the material suitable for use as a non-inductive high energy resistor. This paper describes characterization of the material's physical and electrical properties and relates them to improvements in low-inductance, high temperature, high power density and high energy density resistors. The bulk resistor approach offers high reliability through better mechanical properties and simplicity of construction

  1. Luminescent Eu3+-doped transparent alumina ceramics with high hardness

    Drdlíková, K.; Klement, R.; Hadraba, Hynek; Drdlík, D.; Galusek, D.; Maca, K.

    2017-01-01

    Roč. 37, č. 14 (2017), s. 4271-4277 ISSN 0955-2219 R&D Projects: GA MŠk(CZ) LQ1601; GA ČR(CZ) GA15-06390S Institutional support: RVO:68081723 Keywords : Aluminia * Europium * Photoluminescence (PL) spectra * Submicrocrystalline powders Subject RIV: JH - Ceramic s, Fire-Resistant Materials and Glass OBOR OECD: Ceramic s Impact factor: 3.411, year: 2016

  2. Evaluation of Ultra-High Temperature Ceramics for Aeropropulsion Use

    Levine, Stanley R.; Opila, Elizabeth J.; Halbig, Michael C.; Kiser, James D.; Singh, Mrityunjay; Salem, Jonathan A.

    2001-01-01

    Among the ultra-high temperature ceramics (UHTC) are a group of materials consisting of zirconium diboride or hafnium diboride plus silicon carbide, and in some instances, carbon. These materials offer a good combination of properties that make them candidates for airframe leading edges on sharp-bodied reentry vehicles. These UHTC perform well in the environment for such applications, i.e., air at low pressure. The purpose of this study was to examine three of these materials under conditions more representative of a propulsion environment, i.e., higher oxygen partial pressure and total pressure. Results of strength and fracture toughness measurements, furnace oxidation and high velocity thermal shock exposures are presented for ZrB2 plus 20 volume % SiC, ZrB2 plus 14 volume % SiC plus 30 volume % C, and SCS-9a SiC fiber reinforced ZrB2 plus 20 volume % SiC. The poor oxidation resistance of UHTCs is the predominant factor limiting their applicability to propulsion applications.

  3. Synthesis of Highly Uniform and Compact Lithium Zinc Ferrite Ceramics via an Efficient Low Temperature Approach.

    Xu, Fang; Liao, Yulong; Zhang, Dainan; Zhou, Tingchuan; Li, Jie; Gan, Gongwen; Zhang, Huaiwu

    2017-04-17

    LiZn ferrite ceramics with high saturation magnetization (4πM s ) and low ferromagnetic resonance line widths (ΔH) represent a very critical class of material for microwave ferrite devices. Many existing approaches emphasize promotion of the grain growth (average size is 10-50 μm) of ferrite ceramics to improve the gyromagnetic properties at relatively low sintering temperatures. This paper describes a new strategy for obtaining uniform and compact LiZn ferrite ceramics (average grains size is ∼2 μm) with enhanced magnetic performance by suppressing grain growth in great detail. The LiZn ferrites with a formula of Li 0.415 Zn 0.27 Mn 0.06 Ti 0.1 Fe 2.155 O 4 were prepared by solid reaction routes with two new sintering strategies. Interestingly, results show that uniform, compact, and pure spinel ferrite ceramics were synthesized at a low temperature (∼850 °C) without obvious grain growth. We also find that a fast second sintering treatment (FSST) can further improve their gyromagnetic properties, such as higher 4πM s and lower ΔH. The two new strategies are facile and efficient for densification of LiZn ferrite ceramics via suppressing grain growth at low temperatures. The sintering strategy reported in this study also provides a referential experience for other ceramics, such as soft magnetism ferrite ceramics or dielectric ceramics.

  4. Development of high power ceramic lasers and possible application to nuclear fusion

    Yanagitani, Takagimi; Yagi, Hideki; Ueda, Ken-ichi; Lu, Jianren; Kaminskii, Alexander A.

    2003-01-01

    We have succeeded in fabricating high-transparent Y 3 Al 5 O 12 (YAG) and Y 2 O 3 laser ceramic materials using vacuum sintering method. Compared with single crystal, ceramics have the following advantages, namely: (1) Ease of fabrication; (2) Less expensive; (3) Fabrication of large size and high concentration; (4) Multi-layer and multi-functional ceramic structure; (5) Mass production, etc. On the base of Nd 3+ :YAG ceramics, we performed high efficient and high power (up to 1.46 kW) CW lasers with laser diode pumping. Optical properties of Nd:YAG ceramics, such as absorption, emission and fluorescence lifetime, were found to be similar to those of Nd:YAG single crystal. The thermal conductivity of Nd:YAG ceramics was measured, which is also found to be very similar to that of Nd:YAG single crystal. The simulated emission cross section of Nd 3+ :Y 2 O 3 happened to be in the range that is required for laser fusion driver. This makes Nd:Y 2 O 3 a potential candidate for being used in laser fusion system. Some optical properties of Nd:Y 2 O 3 ceramics were investigated and for the first time, CW room-temperature laser oscillation at two wavelength (1074.6 nm and 1078.6 nm) of 4 F 3/2 → 4 I 11/2 channel was obtained with a slope efficiency of 32%. (author)

  5. New Observations on High-Speed Machining of Hardened AISI 4340 Steel Using Alumina-Based Ceramic Tools

    Mohamed Shalaby

    2018-05-01

    Full Text Available High-speed machining (HSM is used in industry to improve the productivity and quality of the cutting operations. In this investigation, pure alumina ceramics with the addition of ZrO2, and mixed alumina (Al2O3 + TiC tools were used in the dry hard turning of AISI 4340 (52 HRC at different high cutting speeds of 150, 250, 700 and 1000 m/min. It was observed that at cutting speeds of 150 and 250 m/min, pure alumina ceramic tools had better wear resistance than mixed alumina ones. However, upon increasing the cutting speed from 700 to 1000 m/min, mixed alumina ceramic tools outperformed pure ceramic ones. Scanning electron microscopy (SEM and X-ray photoelectron spectroscopy (XPS were used to investigate the worn cutting edges and analyze the obtained results. It was found that the tribo-films formed at the cutting zone during machining affected the wear resistances of the tools and influenced the coefficient of friction at the tool-chip interface. These observations were confirmed by the chip compression ratio results at different cutting conditions. Raising cutting speed to 1000 m/min corresponded to a remarkable decrease in cutting force components in the dry hard turning of AISI 4340 steel.

  6. Effects of improved process for CuO-doped NKN lead-free ceramics on high-power piezoelectric transformers.

    Yang, Song-Ling; Tsai, Cheng-Che; Liou, Yi-Cheng; Hong, Cheng-Shong; Li, Bing-Jing; Chu, Sheng-Yuan

    2011-12-01

    In this paper, the effects of the electrical proper- ties of CuO-doped (Na(0.5)K(0.5))NbO(3) (NKN) ceramics prepared separately using the B-site oxide precursor method (BO method) and conventional mixed-oxide method (MO method) on high-power piezoelectric transformers (PTs) were investigated. The performances of PTs made with these two substrates were compared. Experimental results showed that the output power and temperature stability of PTs could be enhanced because of the lower resonant impedance of the ceramics prepared using the BO method. In addition, the output power of PTs was more affected by the resonant impedance than by the mechanical quality factor (Q(m)) of the ceramics. The PTs fabricated with ceramics prepared using the BO method showed a high efficiency of more than 94% and a maximum output power of 8.98 W (power density: 18.3 W/cm(3)) with temperature increase of 3°C under the optimum load resistance (5 kΩ) and an input voltage of 150 V(pp). This output power of the lead-free disk-type PTs is the best reported so far.

  7. High density high-TC ceramic superconductors by hot pressing

    Mak, S.; Chaklader, A.C.D.

    1989-01-01

    High density and high T C superconductor specimens, YBa 2 Cu 3 O x , have been produced by hot-pressing. The factors studied are the effect of hot pressing on the density, the oxygen stoichiometry, the crystal structure, and the critical temperature. Hot pressing followed by heat treatment increased the density of the specimen to 93%. The hot pressing itself did not significantly affect the oxygen content in the specimen, and although the crystal structure appeared to be orthorhombic, the specimens were not superconducting above liquid nitrogen temperature. The superconductivity was restored after head treatment in oxygen. The highest critical temperature (T C ) of the hot pressed pellets was 82K, which was slightly lower than the T C that could be obtained with the cold pressed/sintered pellets. (6 refs., 5 figs., tab.)

  8. Simulation of microdamage in ceramics deformed under high confinement

    Zhang Dongmei; Feng Ruqiang

    2004-01-01

    A polycrystalline ceramic may display high strength under dynamic compression but fails catastrophically during load reversal to tension. One plausible mechanism is that heterogeneous plasticity in some of the crystals under compression induces microdamage during load reversal. To examine this possibility quantitatively, we developed a computational method, in which the polycrystalline microstructure is realistically simulated using Voronoi crystals having grain boundary layer. Both anisotropic elasticity and plastic slip in limited crystallographic planes are considered in crystal modeling. The grain boundary material is treated as an isotropic glassy solid, which has pressure-dependent shear strength under compression and fractures in Mode I when the threshold is reached. The structural and material models have been implemented into ABAQUS/Explicit code. Model simulations have been performed to analyze the intragranular microplasticity, intergranular microdamage, and their interactions in polycrystalline α-6H silicon carbide subjected to dynamic unaxial-strain compression and then load reversal to tension. It is found that microplasticity is more favorable than intergranular shear damage during compression. However, both the microplasticity-induced heterogeneity and the grain boundary damage affect strongly microcracking during load reversal, which leads to fragmentation or spallation depending on the level of compression. The significance of these findings is discussed

  9. Anti-Ferroelectric Ceramics for High Energy Density Capacitors

    Aditya Chauhan

    2015-11-01

    Full Text Available With an ever increasing dependence on electrical energy for powering modern equipment and electronics, research is focused on the development of efficient methods for the generation, storage and distribution of electrical power. In this regard, the development of suitable dielectric based solid-state capacitors will play a key role in revolutionizing modern day electronic and electrical devices. Among the popular dielectric materials, anti-ferroelectrics (AFE display evidence of being a strong contender for future ceramic capacitors. AFE materials possess low dielectric loss, low coercive field, low remnant polarization, high energy density, high material efficiency, and fast discharge rates; all of these characteristics makes AFE materials a lucrative research direction. However, despite the evident advantages, there have only been limited attempts to develop this area. This article attempts to provide a focus to this area by presenting a timely review on the topic, on the relevant scientific advancements that have been made with respect to utilization and development of anti-ferroelectric materials for electric energy storage applications. The article begins with a general introduction discussing the need for high energy density capacitors, the present solutions being used to address this problem, and a brief discussion of various advantages of anti-ferroelectric materials for high energy storage applications. This is followed by a general description of anti-ferroelectricity and important anti-ferroelectric materials. The remainder of the paper is divided into two subsections, the first of which presents various physical routes for enhancing the energy storage density while the latter section describes chemical routes for enhanced storage density. This is followed by conclusions and future prospects and challenges which need to be addressed in this particular field.

  10. Crystallization of high-strength nano-scale leucite glass-ceramics.

    Theocharopoulos, A; Chen, X; Wilson, R M; Hill, R; Cattell, M J

    2013-11-01

    Fine-grained, high strength, translucent leucite dental glass-ceramics are synthesized via controlled crystallization of finely milled glass powders. The objectives of this study were to utilize high speed planetary milling of an aluminosilicate glass for controlled surface crystallization of nano-scale leucite glass-ceramics and to test the biaxial flexural strength. An aluminosilicate glass was synthesized, attritor or planetary milled and heat-treated. Glasses and glass-ceramics were characterized using particle size analysis, X-ray diffraction and scanning electron microscopy. Experimental (fine and nanoscale) and commercial (Ceramco-3, IPS Empress Esthetic) leucite glass-ceramics were tested using the biaxial flexural strength (BFS) test. Gaussian and Weibull statistics were applied. Experimental planetary milled glass-ceramics showed an increased leucite crystal number and nano-scale median crystal sizes (0.048-0.055 μm(2)) as a result of glass particle size reduction and heat treatments. Experimental materials had significantly (p0.05) strength difference. All other groups' mean BFS and characteristic strengths were found to be significantly different (pglass-ceramics with high flexural strength. These materials may help to reduce problems associated with brittle fracture of all-ceramic restorations and give reduced enamel wear. Copyright © 2013 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  11. Improvement of microstructure and mechanical properties of high dense SiC ceramics manufactured by high-speed hot pressing

    Voyevodin, V.; Sayenko, S.; Lobach, K.; Tarasov, R.; Zykova, A.; Svitlychnyi, Ye.; Surkov, A.; Abelentsev, V.; Ghaemi, H.; Szkodo, M.; Gajowiec, G.; Kmiec, M.; Antoszkiewicz, M.

    2017-01-01

    Non-oxide ceramics possess high physical-mechanical properties, corrosion and radiation resistance, which can be used as a protective materials for radioactive wastes disposal. The aim of the present study was the manufacturing of high density SiC ceramics with advanced physical and mechanical parameters. The high performance on the properties of produced ceramics was determined by the dense and monolithic structure. The densified silicon carbide samples possessed good mechanical strength, with a high Vickers micro hardness up to 28.5 GPa.

  12. Ceramic materials for chemosensors and their application in oil quality control

    Rohrer, A.

    2001-10-01

    In this work a sensor prototype is presented which allows permanent monitoring of the degradation process in automotive engine oils. To this end, sensitive layers were developed which guarantee the selective inclusion of compounds that are specific for used oil. By applying the sol-gel technique, oxide ceramics were obtained that combine high chemical selectivity and sensitivity with the thermal and mechanical stability necessary for use under engine conditions. The great advantage of ceramic layers is the complete absence of functional groups or even organic compounds. The polymerization parameters were characterized using FT-IR and Atomic Force Microscopy prior to optimizing the frequency response of the mass-sensitive transducer (QMB - quartz crystal microbalance). Selectivity was achieved by using the technique of molecular imprinting, with layers imprinted with capric acid showing the most effective reinclusion. Thermal removal of the imprint leads to no loss of homogeneity of the layer, as opposed to washing out the imprint with ethanol. Thus, a constant signal/noise ratio independent of the layer thickness is ensured. Apart from those in the oil itself, gas-phase measurements were also performed. Here, only the reversibility was not as good as that of liquid phase measurements. The sensors were used for quality control of vegetable oils with equal success. In order to investigate the influence of precursor materials on the structure, porosity, selectivity and sensitivity of the used TiO 2 -layers, the response to different solvents was tested in gas-phase measurements. The correlation of frequency changes to molecule topology indices such as the 'Wiener-Index' indicates that geometric limits exist for the inclusion of solvent molecules. An index permitting prediction of sensor effects would contain more parameters, such as molecule diameter, functional groups and polarity. Finally, the suitability of different high-frequency resonators for application in oil

  13. Ceramic Composite Mechanical Fastener System for High-Temperature Structural Assemblies, Phase I

    National Aeronautics and Space Administration — Hot structures fabricated from ceramic composite materials are an attractive design option for components of future high-speed aircraft, re-entry vehicles and...

  14. Ceramics research in a high-energy neutron source

    Clinard, F.W. Jr.

    1989-01-01

    The studies on the irradiation effect to ceramics have added much to the basic understanding of their behavior, for example, the amorphous state of ceramics related to radiation-induced metamictization, the radiation-induced strengthening and toughening due to ultrafine defect aggregates, the in situ degradation of electrical resistivity, the role of radiation-induced defects on thermal conductivity and so on. Most of the irradiation testing on ceramics in the fields of structural and thermal properties have been carried out by using fast fission neutrons of about 1 MeV, but if this energy could be significantly changed, the size and nature of damage cascade and the quantity of transmutation gases produced would change. The significance of neutron source parameters, the special test requirement for ceramics such as the use of miniature specimens, the control of test environment, the transient reduction of electrical resistivity and so on are discussed. A special case of ceramic studies is that on new oxide superconductors. These materials can be made into amorphous state at about 1 dpa using 1 MeV electrons, and are considered to be fairly damage-sensitive. (K.I.)

  15. Cermet insert high voltage holdoff for ceramic/metal vacuum devices

    Ierna, William F.

    1987-01-01

    An improved metal-to-ceramic seal is provided wherein the ceramic body of the seal contains an integral region of cermet material in electrical contact with the metallic member, e.g., an electrode, of the seal. The seal is useful in high voltage vacuum devices, e.g., vacuum switches, and increases the high-voltage holdoff capabilities of such devices. A method of fabricating such seals is also provided.

  16. Cermet insert high voltage holdoff improvement for ceramic/metal vacuum devices

    Ierna, W.F.

    1986-03-11

    An improved metal-to-ceramic seal is provided wherein the ceramic body of the seal contains an integral region of cermet material in electrical contact with the metallic member, e.g., an electrode, of the seal. The seal is useful in high voltage vacuum devices, e.g., vacuum switches, and increases the high-voltage holdoff capabilities of such devices. A method of fabricating such seals is also provided.

  17. Optical properties and laser oscillations of highly neodymium-doped YAG ceramics

    Shoji, Ichiro; Kurimura, Sunao; Sato, Yoichi; Taira, Takunori [Laser Research Center, Institute for Molecular Science, Okazaki, Aichi (Japan); Ikesue, Akio [Japan Fine Ceramics Center, Nagoya, Aichi (Japan); Yoshida, Kunio [Institute of Laser Engineering, Osaka Institute of Technology, Osaka (Japan)

    2000-03-01

    Diode-pumped microchip laser oscillation of highly Nd{sup 3+}-doped polycrystalline YAG ceramics has been succeeded. It is found that the loss of a 2.4 at. % neodymium-doped ceramic YAG is as low as that of a 0.9 at. % Nd:YAG single crystal. From a 4.8 at. % Nd:YAG ceramic microchip, 2.3 times higher laser output power is obtained than that from a 0.9 at. % Nd:YAG single crystal microchip. (author)

  18. Optical properties and laser oscillations of highly neodymium-doped YAG ceramics

    Shoji, Ichiro; Kurimura, Sunao; Sato, Yoichi; Taira, Takunori; Ikesue, Akio; Yoshida, Kunio

    2000-01-01

    Diode-pumped microchip laser oscillation of highly Nd 3+ -doped polycrystalline YAG ceramics has been succeeded. It is found that the loss of a 2.4 at. % neodymium-doped ceramic YAG is as low as that of a 0.9 at. % Nd:YAG single crystal. From a 4.8 at. % Nd:YAG ceramic microchip, 2.3 times higher laser output power is obtained than that from a 0.9 at. % Nd:YAG single crystal microchip. (author)

  19. Mineral-modeled ceramics for long-term storage of high-level nuclear wastes

    Vance, E.R.

    1980-01-01

    Over the past ten years, Penn State's Materials Research Laboratory has done extensive work on mineral-modeled ceramics for high-level nuclear waste storage. These ceramics are composed of several mineral analogues that form a monolithic polycrystalline aggregate. Mineral-modeling can be made in a similar fashion to nuclear waste glasses, and their naturally occurring analogues are known to last millions, and even billions, of years in hot, wet conditions. It is believed that such ceramics could reduce dispersal of radionuclides by leaching to a minimum

  20. High temperature properties and processes in ceramics: thermomigration

    1978-01-01

    The focus of this program is on the effects of large temperature gradients on the transport processes, the defect structure and resulting physical properties of ceramics. In particular, the transport of ions due to thermal gradients is one of the least understood phenomenon in materials science and is presumably based on fundamental understanding of thermodynamics, atomistic kinetic processes, and structure-property relationships. The purpose of this research is to systematically consider each of the elements of atomic transport due to driving forces other than composition gradients in a model ceramic system

  1. Mechanical Properties of Ceramics for High Temperature Applications

    1976-12-01

    meets another aim of gas turbine ceramics. Temperature measuring by optical pyrometer gives here a reproducibility of approximately 150 C. The...with a similar acoustic impedence to the host material (e.g., certain inclusions, large grains) will be minimal, signal averaging instrumentation

  2. High temperature tribological properties of plasma-sprayed metallic coatings containing ceramic particles

    Dallaire, S.; Legoux, J.G.

    1995-01-01

    For sealing a moving metal component with a dense silica-based ceramic pre-heated at 800 C, coatings with a low coefficient of friction and moderate wear loss are required. As reported previously, plasma-sprayed coatings containing solid lubricants could reduce sliding wear in high-temperature applications. Plasma-sprayed metal-based coatings containing ceramic particles have been considered for high temperature sealing. Selected metal powders (NiCoCrAlY, CuNi, CuNiIn, Ag, Cu) and ceramic particles (boron nitride, Zeta-B ceramic) were agglomerated to form suitable spray powders. Plasma-sprayed composite coatings and reference materials were tested in a modified pin-on-disc apparatus in which the stationary disc consisted of a dense silica-based ceramic piece initially heated at 800 C and allowed to cool down during tests. The influence of single exposure and repeated contacts with a dense silica-based ceramic material pre-heated to 800 C on the coefficient of friction, wear loss and damage to the ceramic piece was evaluated. Being submitted to a single exposure at high temperature, coatings containing malleable metals such as indium, silver and copper performed well. The outstanding tribological characteristics of the copper-Zeta-B ceramic coating was attributed to the formation of a glazed layer on the surface of this coating which lasted over exposures to high temperature. This glazed layer, composed of fine oxidation products, provided a smooth and polished surface and helped maintaining the coefficient of friction low

  3. Structural health monitoring of high voltage electrical switch ceramic insulators in seismic areas

    REBILLAT, Marc; BARTHES, Clément; MECHBAL, Nazih; MOSALAM, Khalid M.

    2014-01-01

    International audience; High voltage electrical switches are crucial components to restart rapidly the electrical network right after an earthquake. But there currently exists no automatic procedure to check if these ceramic insulators have suffered after an earthquake, and there exists no method to recertify a given switch. To deploy a vibration-based structural health monitoring method on ceramic insulators a large shake table able to generate accelerations up to 3 g was used. The idea unde...

  4. Properties and Applications of High Emissivity Composite Films Based on Far-Infrared Ceramic Powder.

    Xiong, Yabo; Huang, Shaoyun; Wang, Wenqi; Liu, Xinghai; Li, Houbin

    2017-11-29

    Polymer matrix composite materials that can emit radiation in the far-infrared region of the spectrum are receiving increasing attention due to their ability to significantly influence biological processes. This study reports on the far-infrared emissivity property of composite films based on far-infrared ceramic powder. X-ray fluorescence spectrometry, Fourier transform infrared spectroscopy, thermogravimetric analysis, and X-ray powder diffractometry were used to evaluate the physical properties of the ceramic powder. The ceramic powder was found to be rich in aluminum oxide, titanium oxide, and silicon oxide, which demonstrate high far-infrared emissivity. In addition, the micromorphology, mechanical performance, dynamic mechanical properties, and far-infrared emissivity of the composite were analyzed to evaluate their suitability for strawberry storage. The mechanical properties of the far-infrared radiation ceramic (cFIR) composite films were not significantly influenced ( p ≥ 0.05) by the addition of the ceramic powder. However, the dynamic mechanical analysis (DMA) properties of the cFIR composite films, including a reduction in damping and shock absorption performance, were significant influenced by the addition of the ceramic powder. Moreover, the cFIR composite films showed high far-infrared emissivity, which has the capability of prolonging the storage life of strawberries. This research demonstrates that cFIR composite films are promising for future applications.

  5. Characterization of Conventional and High-Translucency Y-TZP Dental Ceramics Submitted to Air Abrasion.

    Tostes, Bhenya Ottoni; Guimarães, Renato Bastos; Noronha-Filho, Jaime Dutra; Botelho, Glauco Dos Santos; Guimarães, José Guilherme Antunes; Silva, Eduardo Moreira da

    2017-01-01

    This study evaluated the effect of air-abrasion on t®m phase transformation, roughness, topography and the elemental composition of three Y-TZP (Yttria-stabilized tetragonal zirconia polycrystal) dental ceramics: two conventional (Lava Frame and IPS ZirCad) and one with high-translucency (Lava Plus). Plates obtained from sintered blocks of each ceramic were divided into four groups: AS (as-sintered); 30 (air-abrasion with 30 mm Si-coated Al2O3 particles); 50 (air-abrasion with 50 mm Al2O3 particles) and 150 (air-abrasion with 150 mm Al2O3 particles). After the treatments, the plates were submitted to X-ray diffractometry; 3-D profilometry and SEM/EDS. The AS surfaces were composed of Zr and t phases. All treatments produced t®m phase transformation in the ceramics. The diameter of air-abrasion particles influenced the roughness (150>50>30>AS) and the topography. SEM analysis showed that the three treatments produced groove-shaped microretentions on the ceramic surfaces, which increased with the diameter of air-abrasion particles. EDS showed a decrease in Zr content along with the emergence of O and Al elements after air-abrasion. Presence of Si was also detected on the plates air-abraded with 30 mm Si-coated Al2O3 particles. It was concluded that irrespective of the type and diameter of the particles, air-abrasion produced t®m phase transformation, increased the roughness and changed the elemental composition of the three Y-TZP dental ceramics. Lava Plus also behaved similarly to the conventional Y-TZP ceramics, indicating that this high translucency ceramic could be more suitable to build monolithic ceramic restorations in the aesthetic restorative dentistry field.

  6. Design and manufacture of ceramic heat pipes for high temperature applications

    Meisel, Peter; Jobst, Matthias; Lippmann, Wolfgang; Hurtado, Antonio

    2015-01-01

    Heat exchangers based on ceramic heat pipes were designed for use under highly abrasive and corrosive atmospheres at temperatures in the range of 800–1200 °C for high-temperature power-engineering applications. The presented heat pipes are gravity assisted and based on a multi-layer concept comprising a ceramic cladding and an inner metal tube that contains sodium as the working fluid. Hermetical encapsulation of the working fluid was achieved by electron-beam welding of the inner metal tube. Subsequently, closure of the surrounding ceramic tube was performed by laser brazing technology using a glass solder. Temperature resistance and functionality of the manufactured ceramic thermosyphons could be confirmed experimentally in a hot combustion gas atmosphere at temperatures up to 1100 °C. The ceramic tubes used had an outer diameter of 22 mm and a total length of 770 mm. The measured axial heat transfer of the ceramic gravity assisted heat pipes at the stationary operating point with cold/hot gas temperature of 100 °C/900 °C was 400 W. The result of the calculation using the created mathematical model amounted to 459 W. - Highlights: • Heat-pipe design consists of a ceramic shell and an inner metallic tube. • Laser brazing technology is suitable to seal ceramic heat-pipes. • Thermal characteristic of double wall thermosyphon was modelled using FEM code. • Experimental investigations demonstrated functionality of double wall thermosyphons

  7. Process description and plant design for preparing ceramic high-level waste forms

    Grantham, L.F.; McKisson, R.L.; Guon, J.; Flintoff, J.F.; McKenzie, D.E.

    1983-01-01

    The ceramics process flow diagram has been simplified and upgraded to utilize only two major processing steps - fluid-bed calcination and hot isostatic press consolidating. Full-scale fluid-bed calcination has been used at INEL to calcine high-level waste for 18 y; and a second-generation calciner, a fully remotely operated and maintained calciner that meets ALARA guidelines, started calcining high-level waste in 1982. Full-scale hot isostatic consolidation has been used by DOE and commercial enterprises to consolidate radioactive components and to encapsulate spent fuel elements for several years. With further development aimed at process integration and parametric optimization, the operating knowledge of full-scale demonstration of the key process steps should be rapidly adaptable to scale-up of the ceramic process to full plant size. Process flowsheets used to prepare ceramic and glass waste forms from defense and commercial high-level liquid waste are described. Preliminary layouts of process flow diagrams in a high-level processing canyon were prepared and used to estimate the preliminary cost of the plant to fabricate both waste forms. The estimated costs for using both options were compared for total waste management costs of SRP high-level liquid waste. Using our design, for both the ceramic and glass plant, capital and operating costs are essentially the same for both defense and commercial wastes, but total waste management costs are calculated to be significantly less for defense wastes using the ceramic option. It is concluded from this and other studies that the ceramic form may offer important advantages over glass in leach resistance, waste loading, density, and process flexibility. Preliminary economic calculations indicate that ceramics must be considered a leading candidate for the form to immobilize high-level wastes

  8. Study of High Temperature Failure Mechanism in Ceramics

    1992-01-01

    characteristics of the glass-ceramic are presented in Figure 9 for K = 0.95 MPaI -at 750"C and in Figure 10 forK = 0.59 MPa’mat 775"C. Results I presented in these...at K = 0.59 MPai1- and Figure 12(b) showing the removal of those cavities by sintering at K = 0.5 MPaI -. The near-tip region where creep cavities

  9. Design of Ultra-High Temperature Ceramics for Improved Performance

    2009-02-28

    Student Speaking Contest (UHTC talks highlighted) Afternoon, May 11 — Yuhua Hall (B) Oral Presentation Competition for Domestic Students...materials (i. Cao •v/’/.i :v< Studi tit ( agliari, Italy) ;S^| (SAOH) Microstructurc and mechanical properties of ZrB.- based 111 If. via...spark plasma sintering J.l... Cao (Beijing Instiiuti >;< ! s-;j (SA016) Abladon rcsistunt ol pressureless sintered /riy-based ceramics /’ Q

  10. Estimation of local mechanical properties of highly porous ceramic materials

    Marcián, P.; Majer, Z.; Dlouhý, Ivo; Florian, Z.

    2012-01-01

    Roč. 106, č. 3 (2012), S476-S477 ISSN 0009-2770 R&D Projects: GA ČR(CZ) GA101/09/1821 Institutional support: RVO:68081723 Keywords : cellular structures * tensile test * microCT * image processing * FEM Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.453, year: 2012 http://chemicke-listy.cz/docs/full/2012_s3_s405-s441.pdf

  11. The defect structure of ceramic high Tc superconductors

    Van Tendeloo, G.; Amelinckx, S.; Zandbergen, H.W.; Verwerft, M.

    1989-01-01

    In this paper an overview is given of electron microscopy studies on the different ceramic superconductors: YBa 2 Cu 3 O 7 , Bi(Tl)-Sr(Ba)- Ca-Cu-O and Pb 2 Sr 2 Y 0.5 Ca 0.5 Cu 3 O x . Planar defects in these materials play an important role in the superconducting properties. Their structural characteristics are discussed

  12. Advanced ceramic material for high temperature turbine tip seals

    Solomon, N. G.; Vogan, J. W.

    1978-01-01

    Ceramic material systems are being considered for potential use as turbine blade tip gas path seals at temperatures up to 1370 1/4 C. Silicon carbide and silicon nitride structures were selected for study since an initial analysis of the problem gave these materials the greatest potential for development into a successful materials system. Segments of silicon nitride and silicon carbide materials over a range of densities, processed by various methods, a honeycomb structure of silicon nitride and ceramic blade tip inserts fabricated from both materials by hot pressing were tested singly and in combination. The evaluations included wear under simulated engine blade tip rub conditions, thermal stability, impact resistance, machinability, hot gas erosion and feasibility of fabrication into engine components. The silicon nitride honeycomb and low-density silicon carbide using a selected grain size distribution gave the most promising results as rub-tolerant shroud liners. Ceramic blade tip inserts made from hot-pressed silicon nitride gave excellent test results. Their behavior closely simulated metal tips. Wear was similar to that of metals but reduced by a factor of six.

  13. Advanced ceramic composite for high energy resistors. Characterization of electrical and physical properties

    Farrokh, Fattahi; Navid, Tagizadegan; Naser, Tabatabaei

    2005-01-01

    Full text : There is a need to characterize and apply advanced materials to improve the performance of components used in pulse power systems. One area for innovation is the use of bulk electrically conductive ceramics for non-inductive, high energy and high power electrical resistors. Standard Ceramics, Inc. has developed a unique silicon carbide structural ceramic composite which exhibits electrical conductivity. The new conductive bulk ceramic material has a controlled microstructure, which results an improved homogeneity, making the material suitable for use as a non-inductive, high energy resistor. The new material has higher density, highee peak of temperature limit and greater physical strength compared with bulk ceramics currently used for pulsed power resistors. This paper describes characterization of the material's physical and electrical properties and relates them to improvements in low-power density, as compared to existing components would be expected and derived from specific properties such as good thermal conductivity, high strength, thermal shock resistance and high temperature capability. The bulk resistor approach that weas proposed offers high reliability through better mechanical properties and simplicity of construction

  14. High temperature monitoring of silicon carbide ceramics by confocal energy dispersive X-ray fluorescence spectrometry

    Li, Fangzuo; Liu, Zhiguo; Sun, Tianxi, E-mail: stx@bnu.edu.cn

    2016-04-15

    Highlights: • X-ray scattering was used for monitoring oxidation situation of SiC ceramics. • A calibration curve was obtained. • The confocal X-ray scattering technology was based on polycapillary X-ray optics. • The variations of contents of components of SiC ceramics were obtained. - Abstract: In the present work, we presented an alternative method for monitoring of the oxidation situation of silicon carbide (SiC) ceramics at various high temperatures in air by measuring the Compton-to-Rayleigh intensity ratios (I{sub Co}/I{sub Ra}) and effective atomic numbers (Z{sub eff}) of SiC ceramics with the confocal energy dispersive X-ray fluorescence (EDXRF) spectrometer. A calibration curve of the relationship between I{sub Co}/I{sub Ra} and Z{sub eff} was established by using a set of 8 SiC calibration samples. The sensitivity of this approach is so high that it can be easily distinguished samples of Z{sub eff} differing from each other by only 0.01. The linear relationship between the variation of Z{sub eff} and the variations of contents of C, Si and O of SiC ceramics were found, and the corresponding calculation model of the relationship between the ΔZ and the ΔC{sub C}, ΔC{sub Si}, and ΔC{sub O} were established. The variation of contents of components of the tested SiC ceramics after oxidation at high temperature was quantitatively calculated based on the model. It was shown that the results of contents of carbon, silicon and oxygen obtained by this method were in good agreement with the results obtained by XPS, giving values of relative deviation less than 1%. It was concluded that the practicality of this proposed method for monitoring of the oxidation situation of SiC ceramics at high temperatures was acceptable.

  15. An investigation of high-temperature irradiation test program of new ceramic materials

    Ishino, Shiori; Terai, Takayuki; Oku, Tatsuo

    1999-08-01

    The Japan Atomic Energy Research Institute entrusted the Atomic Energy Society of Japan with an investigation into the trend of irradiation processing/damage research on new ceramic materials. The present report describes the result of the investigation, which was aimed at effective execution of irradiation programs using the High Temperature Engineering Test Reactor (HTTR) by examining preferential research subjects and their concrete research methods. Objects of the investigation were currently on-going preliminary tests of functional materials (high-temperature oxide superconductor and high-temperature semiconductor) and structural materials (carbon/carbon and SiC/SiC composite materials), together with newly proposed subjects of, e.g., radiation effects on ceramics-coated materials and super-plastic ceramic materials as well as microscopic computer simulation of deformation and fracture of ceramics. These works have revealed 1) the background of each research subject, 2) its objective and significance from viewpoints of science and engineering, 3) research methodology in stages from preliminary tests to real HTTR irradiation, and 4) concrete HTTR-irradiation methods which include main specifications of test specimens, irradiation facilities and post-irradiation examination facilities and apparatuses. The present efforts have constructed the important fundamentals in the new ceramic materials field for further planning and execution of the innovative basic research on high-temperature engineering. (author)

  16. Abrasive wear of ceramic wear protection at ambient and high temperatures

    Varga, M.; Adam, K.; Tumma, M.; Alessio, K. O.

    2017-05-01

    Ceramic wear protection is often applied in abrasive conditions due to their excellent wear resistance. This is especially necessary in heavy industries conveying large amounts of raw materials, e.g. in steel industry. Some plants also require material transport at high temperatures and velocities, making the need of temperature stable and abrasion resistant wear protection necessary. Various types and wear behaviour of ceramic protection are known. Hence, the goal of this study is to identify the best suitable ceramic materials for abrasive conditions in harsh environments at temperatures up to 950°C and severe thermal gradients. Chamottes, known for their excellent thermal shock resistance are compared to high abrasion resistant ceramic wear tiles and a cost efficient cement-bounded hard compound. Testing was done under high-stress three-body abrasion regime with a modified ASTM G65 apparatus enabling for investigations up to ~950°C. Thereto heated abrasive is introduced into the wear track and also preheated ceramic samples were used and compared to ambient temperature experiments. Results indicate a significant temperature influence on chamottes and the hard compound. While the chamottes benefit from temperature increase, the cement-bounded hard compound showed its limitation at abrasive temperatures of 950°C. The high abrasion resistant wear tiles represented the materials with the best wear resistance and less temperature influence in the investigated range.

  17. Assessment of the State of the Art of Ultra High Temperature Ceramics

    Johnson, Sylvia; Gasch, Matt; Stackpoole, Mairead

    2009-01-01

    Ultra High Temperature Ceramics (UHTCs) are a family of materials that includes the borides, carbides and nitrides of hafnium-, zirconium- and titanium-based systems. UHTCs are famous for possessing some of the highest melting points of known materials. In addition, they are very hard, have good wear resistance, mechanical strength, and relatively high thermal conductivities (compared to other ceramic materials). Because of these attributes, UHTCs are ideal for thermal protection systems, especially those that require chemical and structural stability at extremely high operating temperatures. UHTCs have the potential to revolutionize the aerospace industry by enabling the development of sharp hypersonic vehicles or atmospheric entry probes capable of the most extreme entry conditions.

  18. Cladding glass ceramic for use in high powered lasers

    Marker, Alexander J.; Campbell, John H.

    1998-01-01

    A Cu-doped/Fe-doped low expansion glass ceramic composition comprising in Wt. %: SiO{sub 2} 50--65; Al{sub 2}O{sub 3} 18--27; P{sub 2}O{sub 5} 0--10; Li{sub 2}O 2--6; Na{sub 2}O 0--2; K{sub 2}O 0--2; B{sub 2}O{sub 3} 0--1; MgO 0--4; ZnO 0--5; CaO 0--4; BaO 0--5; TiO{sub 2} 1--3; ZrO{sub 3} 1--3; As{sub 2}O{sub 3} 0--1.5; Sb{sub 2}O{sub 3} 0--1.5; CuO 0--3; and Fe{sub 2}O{sub 3} 0--1 wherein the total amount of SiO{sub 2}, Al{sub 2}O{sub 3} and P{sub 2}O{sub 5} is 80--89 wt. %, and said glass ceramic contains as a dopant 0.1--3 wt. % CuO, 0.1--1 wt. % Fe{sub 2}O{sub 3} or a combined CuO+Fe{sub 2}O{sub 3} amount of 0.1--4 wt. %. The glass ceramic composition is suitable for use as a cladding material for solid laser energy storage mediums as well as for use in beam attenuators for measuring laser energy level and beam blocks or beam dumps used for absorbing excess or unused laser energy.

  19. High Gain and High Directive of Antenna Arrays Utilizing Dielectric Layer on Bismuth Titanate Ceramics

    F. H. Wee

    2012-01-01

    Full Text Available A high gain and high directive microstrip patch array antenna formed from dielectric layer stacked on bismuth titanate (BiT ceramics have been investigated, fabricated, and measured. The antennas are designed and constructed with a combination of two-, four-, and six-BiT elements in an array form application on microwave substrate. For gain and directivity enhancement, a layer of dielectric was stacked on the BiT antenna array. We measured the gain and directivity of BiT array antennas with and without the dielectric layer and found that the gain of BiT array antenna with the dielectric layer was enhanced by about 1.4 dBi of directivity and 1.3 dB of gain over the one without the dielectric layer at 2.3 GHz. The impedance bandwidth of the BiT array antenna both with and without the dielectric layer is about 500 MHz and 350 MHz, respectively, which is suitable for the application of the WiMAX 2.3 GHz system. The utilization of BiT ceramics that covers about 90% of antenna led to high radiation efficiency, and small-size antennas were produced. In order to validate the proposed design, theoretical and measured results are provided and discussed.

  20. Custom ceramic microchannel-cooled array for high-power fiber-coupled application

    Junghans, Jeremy; Feeler, Ryan; Stephens, Ed

    2018-03-01

    A low-SWaP (Size, Weight and Power) diode array has been developed for a high-power fiber-coupled application. High efficiency ( 65%) diodes enable high optical powers while minimizing thermal losses. A large amount of waste heat is still generated and must be extracted. Custom ceramic microchannel-coolers (MCCs) are used to dissipate the waste heat. The custom ceramic MCC was designed to accommodate long cavity length diodes and micro-lenses. The coolers provide similar thermal performance as copper MCCs however they are not susceptible to erosion and can be cooled with standard filtered water. The custom ceramic micro-channel cooled array was designed to be a form/fit replacement for an existing copperbased solution. Each array consisted of three-vertically stacked MCCs with 4 mm CL, 976 nm diodes and beamshaping micro-optics. The erosion and corrosion resistance of ceramic array is intended to mitigate the risk of copperbased MCC corrosion failures. Elimination of the water delivery requirements (pH, resistivity and dissolved oxygen control) further reduces the system SWaP while maintaining reliability. The arrays were fabricated and fully characterized. This work discusses the advantages of the ceramic MCC technology and describes the design parameters that were tailored for the fiber-coupled application. Additional configuration options (form/fit, micro-lensing, alternate coolants, etc.) and on-going design improvements are also discussed.

  1. High Energy Storage Density and Impedance Response of PLZT2/95/5 Antiferroelectric Ceramics.

    Li, Bi; Liu, Qiuxiang; Tang, Xingui; Zhang, Tianfu; Jiang, Yanping; Li, Wenhua; Luo, Jie

    2017-02-08

    (Pb 0.97 La 0.02 )(Zr 0.95 Ti 0.05 )O₃ (PLZT2/95/5) ceramics were successfully prepared via a solid-state reaction route. The dielectric properties were investigated in the temperature region of 26-650 °C. The dielectric diffuse anomaly in the dielectric relaxation was found in the high temperature region of 600-650 °C with increasing the measuring frequency, which was related to the dynamic thermal process of ionized oxygen vacancies generated in the high temperature. Two phase transition points were detected during heating, which were found to coexist from 150 to 200 °C. Electric field induced ferroelectric to antiferroelectric phase transition behavior of the (Pb 0.97 La 0.02 )(Zr 0.95 Ti 0.05 )O₃ ceramics was investigated in this work with an emphasis on energy storage properties. A recoverable energy-storage density of 0.83 J/cm³ and efficiency of 70% was obtained in (Pb 0.97 La 0.02 )(Zr 0.95 Ti 0.05 )O₃ ceramics at 55 kV/cm. Based on these results, (Pb 0.97 La 0.02 )(Zr 0.95 Ti 0.05 )O₃ ceramics with a large recoverable energy-storage density could be a potential candidate for the applications in high energy-storage density ceramic capacitors.

  2. Fracture Mechanisms of Zirconium Diboride Ultra-High Temperature Ceramics under Pulse Loading

    Skripnyak, Vladimir V.; Bragov, Anatolii M.; Skripnyak, Vladimir A.; Lomunov, Andrei K.; Skripnyak, Evgeniya G.; Vaganova, Irina K.

    2015-06-01

    Mechanisms of failure in ultra-high temperature ceramics (UHTC) based on zirconium diboride under pulse loading were studied experimentally by the method of SHPB and theoretically using the multiscale simulation method. The obtained experimental and numerical data are evidence of the quasi-brittle fracture character of nanostructured zirconium diboride ceramics under compression and tension at high strain rates and the room temperatures. Damage of nanostructured porous zirconium diboride -based UHTC can be formed under stress pulse amplitude below the Hugoniot elastic limit. Fracture of nanostructured ultra-high temperature ceramics under pulse and shock-wave loadings is provided by fast processes of intercrystalline brittle fracture and relatively slow processes of quasi-brittle failure via growth and coalescence of microcracks. A decrease of the shear strength can be caused by nano-voids clusters in vicinity of triple junctions between ceramic matrix grains and ultrafine-grained ceramics. This research was supported by grants from ``The Tomsk State University Academic D.I. Mendeleev Fund Program'' and also N. I. Lobachevski State University of Nizhny Novgorod (Grant of post graduate mobility).

  3. High Energy Storage Density and Impedance Response of PLZT2/95/5 Antiferroelectric Ceramics

    Bi Li

    2017-02-01

    Full Text Available (Pb0.97La0.02(Zr0.95Ti0.05O3 (PLZT2/95/5 ceramics were successfully prepared via a solid-state reaction route. The dielectric properties were investigated in the temperature region of 26–650 °C. The dielectric diffuse anomaly in the dielectric relaxation was found in the high temperature region of 600–650 °C with increasing the measuring frequency, which was related to the dynamic thermal process of ionized oxygen vacancies generated in the high temperature. Two phase transition points were detected during heating, which were found to coexist from 150 to 200 °C. Electric field induced ferroelectric to antiferroelectric phase transition behavior of the (Pb0.97La0.02(Zr0.95Ti0.05O3 ceramics was investigated in this work with an emphasis on energy storage properties. A recoverable energy-storage density of 0.83 J/cm3 and efficiency of 70% was obtained in (Pb0.97La0.02(Zr0.95Ti0.05O3 ceramics at 55 kV/cm. Based on these results, (Pb0.97La0.02(Zr0.95Ti0.05O3 ceramics with a large recoverable energy-storage density could be a potential candidate for the applications in high energy-storage density ceramic capacitors.

  4. Systematic approach to preparing ceramic-glass composites with high translucency for dental restorations.

    Yoshimura, Humberto N; Chimanski, Afonso; Cesar, Paulo F

    2015-10-01

    Ceramic composites are promising materials for dental restorations. However, it is difficult to prepare highly translucent composites due to the light scattering that occurs in multiphase ceramics. The objective of this work was to verify the effectiveness of a systematic approach in designing specific glass compositions with target properties in order to prepare glass infiltrated ceramic composites with high translucency. First it was necessary to calculate from literature data the viscosity of glass at the infiltration temperature using the SciGlass software. Then, a glass composition was designed for targeted viscosity and refractive index. The glass of the system SiO2-B2O3-Al2O3-La2O3-TiO2 prepared by melting the oxide raw materials was spontaneously infiltrated into porous alumina preforms at 1200°C. The optical properties were evaluated using a refractometer and a spectrophotometer. The absorption and scattering coefficients were calculated using the Kubelka-Munk model. The light transmittance of prepared composite was significantly higher than a commercial ceramic-glass composite, due to the matching of glass and preform refractive indexes which decreased the scattering, and also to the decrease in absorption coefficient. The proposed systematic approach was efficient for development of glass infiltrated ceramic composites with high translucency, which benefits include the better aesthetic performance of the final prosthesis. Copyright © 2015 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  5. Characterization of Al2O3-Co ceramic composite obtained by high energy mill

    Souza, J.L.; Assis, R.B. de; Carlos, E.M.; Oliveira, T.P.; Costa, F.A. da

    2014-01-01

    This work aims to characterize the ceramic composite Al 2 O3-Co obtained by high energy grinding. The composites were obtained by milling Al 2 O 3 and Co in a high energy mill at a speed of 400 rpm, in proportions of 5 to 20% Cobalt (Co). Ceramic composites with 5 and 20% cobalt were sintered at 1200 and 1300 ° C, with a 60-minute plateau and a heating rate of 10 ° C / min. The samples were characterized by X-ray diffraction (XRD), thermogravimetry and differential scanning calorimetry (TG / DSC) and scanning electron microscopy (SEM). The results show the significant effect of cobalt percentage and high energy grinding on the final properties of the Al 2 O 3 - Co ceramic composite, presenting satisfactory values for the composite with a 20% cobalt percentage, showing to be a promising material for application in cutting tools

  6. High-Power Characteristics of Thickness Shear Mode for Textured SrBi2Nb2O9 Ceramics

    Ogawa, Hirozumi; Kawada, Shinichiro; Kimura, Masahiko; Higuchi, Yukio; Takagi, Hiroshi

    2009-09-01

    The high-power piezoelectric characteristics of the thickness shear mode for oriented ceramics of bismuth layer structured ferroelectrics (BLSF), SrBi2Nb2O9 (SBN), were studied by the constant current driving method. These textured ceramics were fabricated by the templated grain growth (TGG) method, and the Lotgering factor was 95%. The vibration of the thickness shear mode in the textured SBN ceramics was stable at the vibration velocity of 2.0 m/s. The resonant frequency was almost constant with increasing vibration velocity in the textured SBN ceramics, however, it decreased with increasing vibration velocity in the randomly oriented SBN ceramics. In the case of Pb(Mn,Nb)O3-Pb(Zr,Ti)O3 ceramics, the vibration velocity of the thickness shear mode was saturated at more than 0.3 m/s, and the resonant frequency decreased at lower vibration velocity than in the case of SBN ceramics. The dissipation power density of the textured SBN ceramics was the lowest among those of the randomly oriented SBN and Pb(Mn,Nb)O3-PZT ceramics. The thickness shear mode of textured SBN ceramics is a good candidate for high-power piezoelectric applications.

  7. Thin film production of ceramic high-Tc-superconductors (targets)

    1992-01-01

    Presently high-quality thin superconducting films having high T c 's may prepared by the sputtering technique. However, a large-area coating is required for an industrial application. One requirement is the availability of sputter targets with controlled and reproducible properties. By means of basic experiments with respect to powder processing, shaping and the densification process superconducting targets up to 200 mm in diameter were prepared in the Y-Ba-Cu-O- system. Additionally, targets from other systems with different geometries (e.g. ring targets) were prepared. These targets were submitted to the project partners as well as to other institutes and companies. During the course of this project the foundations for an industrial-type coating of large-area substrates were elaborated. (orig.). 9 refs., 5 tabs., 15 figs [de

  8. Talc-silicon glass-ceramic waste forms for immobilization of high- level calcined waste

    Vinjamuri, K.

    1993-06-01

    Talc-silicon glass-ceramic waste forms are being evaluated as candidates for immobilization of the high level calcined waste stored onsite at the Idaho Chemical Processing Plant. These glass-ceramic waste forms were prepared by hot isostatically pressing a mixture of simulated nonradioactive high level calcined waste, talc, silicon and aluminum metal additives. The waste forms were characterized for density, chemical durability, and glass and crystalline phase compositions. The results indicate improved density and chemical durability as the silicon content is increased

  9. Fabrication of high-power piezoelectric transformers using lead-free ceramics for application in electronic ballasts.

    Yang, Song-Ling; Chen, Shih-Ming; Tsai, Cheng-Che; Hong, Cheng-Shong; Chu, Sheng-Yuan

    2013-02-01

    CuO is doped into (Na(0.5)K(0.5))NbO(3) (NKN) ceramics to improve the piezoelectric properties and thus obtain a piezoelectric transformer (PT) with high output power. In X-ray diffraction patterns, the diffraction angles of the CuO-doped NKN ceramics shift to lower values because of an expansion of the lattice volume, thus inducing oxygen vacancies and enhancing the mechanical quality factor. A homogeneous microstructure is obtained when NKN is subjected to CuO doping, leading to improved electrical properties. PTs with different electrode areas are fabricated using the CuO-doped NKN ceramics. Considering the efficiency, voltage gain, and temperature rise of PTs at a load resistance of 1 kΩ, PTs with an electrode with an inner diameter of 15 mm are combined with the circuit design for driving a 13-W T5 fluorescent lamp. A temperature rise of 6°C and a total efficiency of 82.4% (PT and circuit) are obtained using the present PTs.

  10. Micro-machinable polymer-derived ceramic sensors for high-temperature applications

    Liu, Jian; Xu, Chengying; An, Linan

    2010-04-01

    Micro-sensors are highly desired for on-line temperature/pressure monitoring in turbine engines to improve their efficiency and reduce pollution. The biggest challenge for developing this type of sensors is that the sensors have to sustain at extreme environments in turbine engine environments, such as high-temperatures (>800 °C), fluctuated pressure and oxidation/corrosion surroundings. In this paper, we describe a class of sensors made of polymer-derived ceramics (PDCs) for such applications. PDCs have the following advantages over conventional ceramics, making them particularly suitable for these applications: (i) micromachining capability, (ii) tunable electric properties, and (iii) hightemperature capability. Here, we will discuss the materials and their properties in terms of their applications for hightemperature micro-sensors, and microfabrication technologies. In addition, we will also discuss the design of a heat-flux sensor based on polymer-derived ceramics.

  11. Optimal Non-Invasive Fault Classification Model for Packaged Ceramic Tile Quality Monitoring Using MMW Imaging

    Agarwal, Smriti; Singh, Dharmendra

    2016-04-01

    Millimeter wave (MMW) frequency has emerged as an efficient tool for different stand-off imaging applications. In this paper, we have dealt with a novel MMW imaging application, i.e., non-invasive packaged goods quality estimation for industrial quality monitoring applications. An active MMW imaging radar operating at 60 GHz has been ingeniously designed for concealed fault estimation. Ceramic tiles covered with commonly used packaging cardboard were used as concealed targets for undercover fault classification. A comparison of computer vision-based state-of-the-art feature extraction techniques, viz, discrete Fourier transform (DFT), wavelet transform (WT), principal component analysis (PCA), gray level co-occurrence texture (GLCM), and histogram of oriented gradient (HOG) has been done with respect to their efficient and differentiable feature vector generation capability for undercover target fault classification. An extensive number of experiments were performed with different ceramic tile fault configurations, viz., vertical crack, horizontal crack, random crack, diagonal crack along with the non-faulty tiles. Further, an independent algorithm validation was done demonstrating classification accuracy: 80, 86.67, 73.33, and 93.33 % for DFT, WT, PCA, GLCM, and HOG feature-based artificial neural network (ANN) classifier models, respectively. Classification results show good capability for HOG feature extraction technique towards non-destructive quality inspection with appreciably low false alarm as compared to other techniques. Thereby, a robust and optimal image feature-based neural network classification model has been proposed for non-invasive, automatic fault monitoring for a financially and commercially competent industrial growth.

  12. High concentrations of heavy metals in PM from ceramic factories of Southern Spain

    Sánchez de la Campa, Ana M.; de la Rosa, Jesús D.; González-Castanedo, Yolanda; Fernández-Camacho, Rocío; Alastuey, Andrés; Querol, Xavier; Pio, Casimiro

    2010-06-01

    In this study, physicochemical characterization of Atmospheric Particulate Matter (PM) was performed in an urban-industrial site background (Bailén, Southern Spain), highly influenced by the impact of emission plumes from ceramic factories. This area is considered one of the towns with the highest PM 10 levels and average SO 2 concentration in Spain. A three stages methodology was used: 1) real-time measurements of levels of PM 10 and gaseous pollutants, and sampling of PM; 2) chemical characterization using ICP-MS, ICP-OES, CI and TOT, and source apportionment analysis (receptor modelling) of PM; and 3) chemical characterization of emission plumes derived from representative factories. High ambient air concentrations were found for most major components and trace elements compared with other industrialized towns in Spain. V and Ni are considered fingerprints of PM derived from the emissions of brick factories in this area, and were shown to be of particular interest. This highlights the high V and Ni concentrations in PM 10 (122 ngV/m 3 and 23.4 ngNi/m 3), with Ni exceeding the 2013 annual target value for the European Directive 2004/107/EC (20 ng/m 3). The methodology of this work can be used by Government departments responsible for Environment and Epidemiology in planning control strategies for improving air quality.

  13. Study of the capacitance technique for measuring high-temperature blade tip clearance on ceramic rotors

    Barranger, John P.

    1993-01-01

    Higher operating temperatures required for increased engine efficiency can be achieved by using ceramic materials for engine components. Ceramic turbine rotors are subject to the same limitations with regard to gas path efficiency as their superalloy predecessors. In this study, a modified frequency-modulation system is proposed for the measurement of blade tip clearance on ceramic rotors. It is expected to operate up to 1370 C (2500 F), the working temperature of present engines with ceramic turbine rotors. The design of the system addresses two special problems associated with nonmetallic blades: the capacitance is less than that of a metal blade and the effects of temperature may introduce uncertainty with regard to the blade tip material composition. To increase capacitance and stabilize the measurement, a small portion of the rotor is modified by the application of 5-micron-thick platinum films. The platinum surfaces on the probe electrodes and rotor that are exposed to the high-velocity gas stream are coated with an additional 10-micron-thick protective ceramic topcoat. A finite-element method is applied to calculate the capacitance as a function of clearance.

  14. DOE Task Force meeting on Electrical Breakdown of Insulating Ceramics in a High Radiation Field

    Green, P.H.

    1991-08-01

    This volume contains the abstracts and presentation material from the Research Assistance Task Force Meeting ''Electrical Breakdown of Insulating Ceramics in a High-Radiation Field.'' The meeting was jointly sponsored by the Office of Basic Energy Sciences and the Office of Fusion Energy of the US Department of Energy in Vail, Colorado, May 28--June 1, 1991. The 26 participants represented expertise in fusion, radiation damage, electrical breakdown, ceramics, and semiconductor and electronic structures. These participants came from universities, industries, national laboratories, and government. The attendees represented eight nations. The Task Force meeting was organized in response to the recent discovery that a combination of temperature, electric field, and radiation for an extended period of time has an unexplained adverse effect in ceramics, termed radiation-enhanced electrical degradation (REED). REED occurs after an incubation period and continues to accelerate with irradiation until the ceramics can no longer be regarded as insulators. It appears that REED is irreversible and the ceramic insulators cannot be readily annealed or otherwise repaired for future services. This effect poses a serious threat for fusion reactors, which require electrical insulators in diagnostic devices, in radio frequency and neutral beam systems, and in magnetic assemblies. The problem of selecting suitable electrical insulating materials in thus far more serious than previously anticipated

  15. Glass-ceramics frits for high mechanical resistance glazes

    Gajek, M.; Lis, J.; Partyka, J.; Wojczyk, M.

    2004-01-01

    The obtaining and application of glass-ceramics frits for glazes were discussed by many authors. This glazes are characterized by raised mechanical parameters and chemical resistance. Factors, that determines crystallization process are initial composition, heat treatment and nucleation agents. The kind of crystalline phases, crystal habit and the content of residual glass phase play the decisive role in the strengthening of the glaze. In this paper are shown results of investigation over controlled crystallization in the ternary systems; Li 2 O-Al 2 O 3 -SiO 2 , CaO-Al 2 O 3 -SiO 2 , ZnO-Al 2 O 3 -SiO 2 , MgO-Al 2 O 3 -SiO 2 , with or without nucleation agents. (author)

  16. Improved polyphase ceramic form for high-level defense nuclear waste

    Harker, A.B.; Morgan, P.E.D.; Clarke, D.R.; Flintoff, J.J.; Shaw, T.M.

    1983-01-01

    An improved ceramic nuclear waste form and fabrication process have been developed using simulated Savannah River Plant defense high-level waste compositions. The waste form provides flexibility with respect to processing conditions while exhibiting superior resistance to ground water leaching than other currently proposed forms. The ceramic, consolidated by hot-isostatic pressing at 1040 0 C and 10,000 psi, is composed of six major phases, nepheline, zirconolite, a murataite-type cubic phase, magnetite-type spinel, a magnetoplumbite solid solution, and perovskite. The waste form provides multiple crystal lattice sites for the waste elements, minimizes amorphous intergranular material, and can accommodate waste loadings in excess of 60 wt %. The fabrication of the ceramic can be accomplished with existing manufacturing technology and eliminates the effects of radionuclide volatilization and off-gas induced corrosion experienced with the molten processes for vitreous form production

  17. Wear and creep of highly crosslinked polyethylene against cobalt chrome and ceramic femoral heads.

    Galvin, A L; Jennings, L M; Tipper, J L; Ingham, E; Fisher, J

    2010-10-01

    The wear and creep characteristics of highly crosslinked ultrahigh-molecular-weight polyethylene (UHMWPE) articulating against large-diameter (36mm) ceramic and cobalt chrome femoral heads have been investigated in a physiological anatomical hip joint simulator for 10 million cycles. The crosslinked UHMWPE/ceramic combination showed higher volume deformation due to creep plus wear during the first 2 million cycles, and a steady-state wear rate 40 per cent lower than that of the crosslinked UHMWPE/cobalt chrome combination. Wear particles were isolated and characterized from the hip simulator lubricants. The wear particles were similar in size and morphology for both head materials. The particle isolation methodology used could not detect a statistically significant difference between the particles produced by the cobalt chrome and alumina ceramic femoral heads.

  18. Testing and Modeling Ultra-High Temperature Ceramic (UHTC) Materials For Hypersonic Flight

    2011-11-30

    Ridge, D. G. Fletcher, C. O. Asma , O. Chazot, and J. Thömel, “Oxidation of ZrB2-SiC Ultra-High Temperature Ceramic Composites in Dissociated Air...Fletcher, C. O. Asma , “Characterization of ZrB2-SiC Ceramics Tested by Plasma Stream Oxidation,” poster, 32 th International Conference...Fahrenholtz, W.G., Hilmas, G.E., Zhu, S.M., Ridge, J., Fletcher, D.G., Asma , C.O., and Thomel, J., "Oxidation of ZrB2-SiC Ultrahigh-Temperature

  19. Description of a ceramic waste form and canister for Savannah River Plant high-level waste

    Butler, J.L.; Allender, J.S.; Gould, T.H. Jr.

    1982-04-01

    A canistered ceramic waste form for possible immobilization of Savannah River Plant (SRP) high-level radioactive wastes is described. Characteristics reported for the form include waste loading, chemical composition, heat content, isotope inventory, mechanical and thermal properties, and leach rates. A conceptual design of a potential production process for making this canistered form are also described. The ceramic form was selected in November 1981 as the primary alternative to the reference waste form, borosilicate glass, for making a final waste form decision for SRP waste by FY-1983. 11 tables

  20. Whole ceramic-like microreactors from inorganic polymers for high temperature or/and high pressure chemical syntheses.

    Ren, Wurong; Perumal, Jayakumar; Wang, Jun; Wang, Hao; Sharma, Siddharth; Kim, Dong-Pyo

    2014-02-21

    Two types of whole ceramic-like microreactors were fabricated from inorganic polymers, polysilsesquioxane (POSS) and polyvinylsilazane (PVSZ), that were embedded with either perfluoroalkoxy (PFA) tube or polystyrene (PS) film templates, and subsequently the templates were removed by physical removal (PFA tube) or thermal decomposition (PS). A POSS derived ceramic-like microreactor with a 10 cm long serpentine channel was obtained by an additional "selective blocking of microchannel" step and subsequent annealing at 300 °C for 1 h, while a PVSZ derived ceramic-like microreactor with a 14 cm long channel was yielded by a co-firing process of the PVSZ-PS composite at 500 °C for 2 h that led to complete decomposition of the film template leaving a microchannel behind. The obtained whole ceramic-like microfluidic devices revealed excellent chemical and thermal stabilities in various solvents, and they were able to demonstrate unique chemical performance at high temperature or/and high pressure conditions such as Michaelis-Arbuzov rearrangement at 150-170 °C, Wolff-Kishner reduction at 200 °C, synthesis of super-paramagnetic Fe3O4 nanoparticles at 320 °C and isomerisation of allyloxybenzene to 2-allylphenol (250 °C and 400 psi). These economic ceramic-like microreactors fabricated by a facile non-lithographic method displayed excellent utility under challenging conditions that is superior to any plastic microreactors and comparable to glass and metal microreactors with high cost.

  1. An investigation into texturing of high-Tc superconducting ceramics by creep-sintering

    Regnier, P.; Le Hazif, R.; Chaffron, L.

    1989-01-01

    The possibility of preparing highly textured samples of YBa 2 Cu 3 O 7-x high-Tc ceramics by creep-sintering under an uniaxial stress was investigated in detail. It is shown that the quality of the texture is sharply dependant on: the applied load, the temperature of the sintering dwell, the rate at which this dwell is reached, the exact instant at which the load is applied and the nature of the material in contact with the sample. It is also shown that further annealing without applied stress enhances the texture and considerably increases the grain size. Deformation, which was systematically recorded, occurs within a few minutes after the load is applied and exhibits a stress dependance typical of a viscous flow. Systematic examination by polarized light microscopy has indicated that the texture was homogeneous throughout the whole thickness of all the prepared samples. The resistivity versus temperature curves show that the transition is very sharp and well above 77 K

  2. High gamma-ray measurement using optical emission of ceramic material

    Kakuta, Tsunemi; Sakasai, Kaoru; Yamagishi, Hideshi [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment; Nakazawa, Masaharu

    1996-07-01

    This paper describes the fluorescence phenomena in Zr-O ceramic under expose to high gamma-ray and fission neutron source. In addition, the paper also discusses the possibility of ionizing radiation detection in the core region of reactor. (J.P.N.)

  3. Accelerated life testing and reliability of high K multilayer ceramic capacitors

    Minford, W. J.

    1981-01-01

    The reliability of one lot of high K multilayer ceramic capacitors was evaluated using accelerated life testing. The degradation in insulation resistance was characterized as a function of voltage and temperature. The times to failure at a voltage-temperature stress conformed to a lognormal distribution with a standard deviation approximately 0.5.

  4. Development of strength evaluation method for high-pressure ceramic components

    Takegami, Hiroaki, E-mail: takegami.hiroaki@jaea.go.jp; Terada, Atsuhiko; Inagaki, Yoshiyuki

    2014-05-01

    Japan Atomic Energy Agency is conducting R and D on nuclear hydrogen production by the Iodine-Sulfur (IS) process. Since highly corrosive materials such as sulfuric and hydriodic acids are used in the IS process, it is very important to develop components made of corrosion resistant materials. Therefore, we have been developing a sulfuric acid decomposer made of a ceramic material, that is, silicon carbide (SiC), which shows excellent corrosion resistance to sulfuric acid. One of the key technological challenges for the practical use of a ceramic sulfuric acid decomposer made of SiC is to be licensed in accordance with the High Pressure Gas Safety Act for high-pressure operations of the IS process. Since the strength of a ceramic material depends on its geometric form, etc., the strength evaluation method required for a pressure design is not established. Therefore, we propose a novel strength evaluation method for SiC structures based on the effective volume theory in order to extend the range of application of the effective volume. We also developed a design method for ceramic apparatus with the strength evaluation method in order to obtain a license in accordance with the High Pressure Gas Safety Act. In this paper, the minimum strength of SiC components was calculated by Monte Carlo simulation, and the minimum strength evaluation method of SiC components was developed by using the results of simulation. The method was confirmed by fracture test of tube model and reference data.

  5. High-picture quality industrial CT scanner

    Shoji, Takao; Nishide, Akihiko; Fujii, Masashi.

    1989-01-01

    Industrial X-ray-CT-scanners, which provide cross-sectional images of a tested sample without destroying it, are attracting attention as a new nondestructive inspection device. In 1982, Toshiba commenced the development of industrial CT scanners, and introduced the 'TOSCANER' -3000 and-4000 series. Now, the state of the art 'TOSCANER'-20000 series of CT systems has been developed incorporating the latest computer tomography and image processing technology, such as the T9506 image processor. One of the advantages of this system is its applicability to a wide range of X-ray energy . The 'TOSCANER'-20000 series can be utilized for inspecting castings and other materials with relatively low-transparency to X-rays, as well as ceramics, composite materials and other materials with high X-ray transparency. A further feature of the new system is its high-picture quality, with a high-spatial resolution resulting from a pixel size of 0.2x0.2(mm). (author)

  6. Ceramic-supported thin PVA pervaporation membranes combining high flux and high selectivity : contradicting the flux-selectivity paradigm

    Peters, T.A.; Poeth, C.H.S.; Benes, N.E.; Buijs, H.C.W.M.; Vercauteren, F.F.; Keurentjes, J.T.F.

    2006-01-01

    Thin, high-flux and highly selective cross-linked poly(vinyl)alcohol waterselective layers have been prepared on top of hollow fibre ceramic supports. The supports consist of an alpha-Al2O3 hollow fibre substrate and an intermediate gamma-Al2O3 layer, which provides a sufficiently smooth surface for

  7. Soluble and meltable hyperbranched polyborosilazanes toward high-temperature stable SiBCN ceramics.

    Kong, Jie; Wang, Minjun; Zou, Jianhua; An, Linan

    2015-04-01

    High-temperature stable siliconborocarbonitride (SiBCN) ceramics produced from single-source preceramic polymers have received increased attention in the last two decades. In this contribution, soluble and meltable polyborosilazanes with hyperbranched topology (hb-PBSZ) were synthesized via a convenient solvent-free, catalyst-free and one-pot A2 + B6 strategy, an aminolysis reaction of the A2 monomer of dichloromethylsilane and the B6 monomer of tris(dichloromethylsilylethyl)borane in the presence of hexamethyldisilazane. The amine transition reaction between the intermediates of dichlorotetramethyldisilazane and tri(trimethylsilylmethylchlorosilylethyl)borane led to the formation of dendritic units of aminedialkylborons rather than trialkylborons. The cross-linked hb-PBSZ precursors exhibited a ceramic yield higher 80%. The resultant SiBCN ceramics with a boron atomic composition of 6.0-8.5% and a representative formula of Si1B(0.19)C(1.21)N(0.39)O(0.08) showed high-temperature stability and retained their amorphous structure up to 1600 °C. These hyperbranched polyborosilazanes with soluble and meltable characteristics provide a new perspective for the design of preceramic polymers possessing advantages for high-temperature stable polymer-derived ceramics with complex structures/shapes.

  8. Facilitated transport ceramic membranes for high-temperature gas cleanup. Final report, February 1990--April 1994

    Quinn, R.; Minford, E.; Damle, A.S.; Gangwal, S.K.; Hart, B.A.

    1994-04-01

    The objective of this program was to demonstrate the feasibility of developing high temperature, high pressure, facilitated transport ceramic membranes to control gaseous contaminants in Integrated Gasification Combined Cycle (IGCC) power generation systems. Meeting this objective requires that the contaminant gas H{sub 2}S be removed from an IGCC gas mixture without a substantial loss of the other gaseous components, specifically H{sub 2} and CH{sub 4}. As described above this requires consideration of other, nonconventional types of membranes. The solution evaluated in this program involved the use of facilitated transport membranes consisting of molten mixtures of alkali and alkaline earth carbonate salts immobilized in a microporous ceramic support. To accomplish this objective, Air Products and Chemicals, Inc., Golden Technologies Company Inc., and Research Triangle Institute worked together to develop and test high temperature facilitated membranes for the removal of H{sub 2}S from IGCC gas mixtures. Three basic experimental activities were pursued: (1) evaluation of the H{sub 2}S chemistry of a variety of alkali and alkaline earth carbonate salt mixtures; (2) development of microporous ceramic materials which were chemically and physically compatible with molten carbonate salt mixtures under IGCC conditions and which could function as a host to support a molten carbonate mixture and; (3) fabrication of molten carbonate/ceramic immobilized liquid membranes and evaluation of these membranes under conditions approximating those found in the intended application. Results of these activities are presented.

  9. Solidification of high level liquid waste (HLLW) into ceramics by sintering process

    Masuda, Sumio; Oguino, Naohiko; Tsunoda, Naomi; O-oka, Kazuo; Ohta, Takao.

    1979-01-01

    One of the alternatives to vitrified solid which is acceptable and well characterized for storing radioactive HLLW with desirable long-term stability is ceramics. On the other hand, the solidification process of highly radioactive wastes should be simple and suitable for continuous production. On the above described basis, the authors have made preliminary study on the production of sintered ceramics by the addition of several oxides to HLLW. The simulated waste and additive oxides were pressed in a mold to make the preforms of 50 mm diameter and 10 to 15 mm thick. The preforms were then normally sintered at temperature from 1000 to 1400 deg C for 2 to 4 hours. The characterization of the sintered solids revealed the following facts. (1) X-ray diffraction analysis showed that the expected crystals were formed by normal-sintering as well as by hot-pressing. (2) The bulk density of the ceramics by normal-sintering was around 90 to 95% of the assumed theoretical values. (3) The leach-rate of the solids was affected by the bulk density. (4) Other properties of the solids, such as thermal expansion or thermal conductivity, are dominantly determined by those of main crystals in the solids. Sintering process is generally simple and productive as far as normal sintering is concerned. However, hot-pressing is an intermittent and time consuming process. From this fact, the authors intended to adopt the normal sintering process for the ceramic solidification of high level liquid wastes. (Wakatsuki, Y.)

  10. Surface preparation for high purity alumina ceramics enabling direct brazing in hydrogen atmospheres

    Cadden, Charles H.; Yang, Nancy Yuan Chi; Hosking, Floyd M.

    2001-01-01

    The present invention relates to a method for preparing the surface of a high purity alumina ceramic or sapphire specimen that enables direct brazing in a hydrogen atmosphere using an active braze alloy. The present invention also relates to a method for directly brazing a high purity alumina ceramic or sapphire specimen to a ceramic or metal member using this method of surface preparation, and to articles produced by this brazing method. The presence of silicon, in the form of a SiO.sub.2 -containing surface layer, can more than double the tensile bond strength in alumina ceramic joints brazed in a hydrogen atmosphere using an active Au-16Ni-0.75 Mo-1.75V filler metal. A thin silicon coating applied by PVD processing can, after air firing, produce a semi-continuous coverage of the alumina surface with a SiO.sub.2 film. Room temperature tensile strength was found to be proportional to the fraction of air fired surface covered by silicon-containing films. Similarly, the ratio of substrate fracture versus interface separation was also related to the amount of surface silicon present prior to brazing. This process can replace the need to perform a "moly-manganese" metallization step.

  11. A Passive Pressure Sensor Fabricated by Post-Fire Metallization on Zirconia Ceramic for High-Temperature Applications

    Tao Luo

    2014-09-01

    Full Text Available A high-temperature pressure sensor realized by the post-fire metallization on zirconia ceramic is presented. The pressure signal can be read out wirelessly through the magnetic coupling between the reader antenna and the sensor due to that the sensor is equivalent to an inductive-capacitive (LC resonance circuit which has a pressure-sensitive resonance frequency. Considering the excellent mechanical properties in high-temperature environment, multilayered zirconia ceramic tapes were used to fabricate the pressure-sensitive structure. Owing to its low resistivity, sliver paste was chosen to form the electrical circuit via post-fire metallization, thereby enhancing the quality factor compared to sensors fabricated by cofiring with a high-melting-point metal such as platinum, tungsten or manganese. The design, fabrication, and experiments are demonstrated and discussed in detail. Experimental results showed that the sensor can operate at 600 °C with quite good coupling. Furthermore, the average sensitivity is as high as 790 kHz/bar within the measurement range between 0 and 1 Bar.

  12. Processing and Characterization of Basalt Fiber Reinforced Ceramic Composites for High Temperature Applications Using Polymer Precursors

    Cox, Sarah B.; Lui, Donovan; Gou, Jihua

    2014-01-01

    The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, which allows a shape to be formed prior to the cure, and is then pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The two PDCs used in this development are polysiloxane and polycarbosilane. Basalt fibers are used for the reinforcement in the composite system. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in composites. Continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material.

  13. A high temperature ceramic heat exchanger element for a solar thermal receiver

    Strumpf, H. J.; Kotchick, D. M.; Coombs, M. G.

    1982-01-01

    The development of a high-temperature ceramic heat exchanger element to be integrated into a solar receiver producing heated air was studied. A number of conceptual designs were developed for heat exchanger elements of differing configuration. These were evaluated with respect to thermal performance, pressure drop, structural integrity, and fabricability. The final design selection identified a finned ceramic shell as the most favorable concept. The shell is surrounded by a larger metallic shell. The flanges of the two shells are sealed to provide a leak-tight pressure vessel. The ceramic shell is to be fabricated by a innovative combination of slip casting the receiver walls and precision casting the heat transfer finned plates. The fins are bonded to the shell during firing. The unit is sized to produce 2150 F air at 2.7 atm pressure, with a pressure drop of about 2 percent of the inlet pressure. This size is compatible with a solar collector providing a receiver input of 85 kw(th). Fabrication of a one-half scale demonstrator ceramic receiver was completed.

  14. High-temperature ceramic heat exchanger element for a solar thermal receiver

    Strumpf, H. J.; Kotchick, D. M.; Coombs, M. G.

    1982-01-01

    A study was performed by AiResearch Manufacturing Company, a division of The Garrett Corporation, on the development a high-temperature ceramic heat exchanger element to be integrated into a solar receiver producing heated air. A number of conceptual designs were developed for heat exchanger elements of differing configuration. These were evaluated with respect to thermal performance, pressure drop, structural integrity, and fabricability. The final design selection identified a finned ceramic shell as the most favorable concept. The shell is surrounded by a larger metallic shell. The flanges of the two shells are sealed to provide a leak-tight pressure vessel. The ceramic shell is to be fabricated by an innovative combination of slip casting the receiver walls and precision casting the heat transfer finned plates. The fins are bonded to the shell during firing. The unit is sized to produce 2150 F ar at 2.7 atm pressure, with a pressure drop of about 2 percent of the inlet pressure. This size is compatible with a solar collector providing a receiver input of 85 kw(th). Fabrication of a one-half scale demonstrator ceramic receiver has been completed.

  15. Dielectric characteristics of PZT 95/5 ferroelectric ceramics at high pressures

    Spears, R.K.

    1978-01-01

    The room temperature dielectric properties of a ferroelectric ceramic having a nominal composition of 95 atomic percent lead zirconate and 5 atomic percent lead titanate (designated as PZT 95/5) with a niobium dopant were examined at high hydrostatic pressures using a tetrahedral anvil apparatus. This ceramic has practical applications as a power source in which large quantities of charge are released by dynamic (shock wave) depolarization. Numerous mathematical models of this process have been proposed; however, the use of models has been limited because of the lack of high pressure electrical properties. This study attempted to provide these data on PZT 95/5 by determining the small signal and high electric field dielectric properties at pressures over 4 GPa

  16. High temperature corrosion of advanced ceramic materials for hot gas filters and heat exchangers

    Crossland, C.E.; Shelleman, D.L.; Spear, K.E. [Pennsylvania State Univ., University Park, PA (United States)] [and others

    1996-08-01

    A vertical flow-through furnace has been built to study the effect of corrosion on the morphology and mechanical properties of ceramic hot gas filters. Sections of 3M Type 203 and DuPont Lanxide SiC-SiC filter tubes were sealed at one end and suspended in the furnace while being subjected to a simulated coal combustion environment at 870{degrees}C. X-ray diffraction and electron microscopy is used to identify phase and morphology changes due to corrosion while burst testing determines the loss of mechanical strength after exposure to the combustion gases. Additionally, a thermodynamic database of gaseous silicon compounds is currently being established so that calculations can be made to predict important products of the reaction of the environment with the ceramics. These thermodynamic calculations provide useful information concerning the regimes where the ceramic may be degraded by material vaporization. To verify the durability and predict lifetime performance of ceramic heat exchangers in coal combustion environments, long-term exposure testing of stressed (internally pressurized) tubes must be performed in actual coal combustion environments. The authors have designed a system that will internally pressurize 2 inch OD by 48 inch long ceramic heat exchanger tubes to a maximum pressure of 200 psi while exposing the outer surface of the tubes to coal combustion gas at the Combustion and Environmental Research Facility (CERF) at the Pittsburgh Energy and Technology Center. Water-cooled, internal o-ring pressure seals were designed to accommodate the existing 6 inch by 6 inch access panels of the CERF. Tubes will be exposed for up to a maximum of 500 hours at temperatures of 2500 and 2600{degrees}F with an internal pressure of 200 psi. If the tubes survive, their retained strength will be measured using the high temperature tube burst test facility at Penn State University. Fractographic analysis will be performed to identify the failure source(s) for the tubes.

  17. Highly durable, coking and sulfur tolerant, fuel-flexible protonic ceramic fuel cells.

    Duan, Chuancheng; Kee, Robert J; Zhu, Huayang; Karakaya, Canan; Chen, Yachao; Ricote, Sandrine; Jarry, Angelique; Crumlin, Ethan J; Hook, David; Braun, Robert; Sullivan, Neal P; O'Hayre, Ryan

    2018-05-01

    Protonic ceramic fuel cells, like their higher-temperature solid-oxide fuel cell counterparts, can directly use both hydrogen and hydrocarbon fuels to produce electricity at potentially more than 50 per cent efficiency 1,2 . Most previous direct-hydrocarbon fuel cell research has focused on solid-oxide fuel cells based on oxygen-ion-conducting electrolytes, but carbon deposition (coking) and sulfur poisoning typically occur when such fuel cells are directly operated on hydrocarbon- and/or sulfur-containing fuels, resulting in severe performance degradation over time 3-6 . Despite studies suggesting good performance and anti-coking resistance in hydrocarbon-fuelled protonic ceramic fuel cells 2,7,8 , there have been no systematic studies of long-term durability. Here we present results from long-term testing of protonic ceramic fuel cells using a total of 11 different fuels (hydrogen, methane, domestic natural gas (with and without hydrogen sulfide), propane, n-butane, i-butane, iso-octane, methanol, ethanol and ammonia) at temperatures between 500 and 600 degrees Celsius. Several cells have been tested for over 6,000 hours, and we demonstrate excellent performance and exceptional durability (less than 1.5 per cent degradation per 1,000 hours in most cases) across all fuels without any modifications in the cell composition or architecture. Large fluctuations in temperature are tolerated, and coking is not observed even after thousands of hours of continuous operation. Finally, sulfur, a notorious poison for both low-temperature and high-temperature fuel cells, does not seem to affect the performance of protonic ceramic fuel cells when supplied at levels consistent with commercial fuels. The fuel flexibility and long-term durability demonstrated by the protonic ceramic fuel cell devices highlight the promise of this technology and its potential for commercial application.

  18. Low sintering temperature and high piezoelectric properties of Li-doped (Ba,Ca)(Ti,Zr)O3 lead-free ceramics

    Chen, Xiaoming; Ruan, Xuezheng; Zhao, Kunyun; He, Xueqing; Zeng, Jiangtao; Li, Yongsheng; Zheng, Liaoying; Park, Chul Hong; Li, Guorong

    2015-01-01

    Highlights: • Li-doped Ba 0.85 Ca 0.15 Ti 0.9 Zr 0.1 O 3 (BCZT) lead-free piezoceramics were prepared by the two-step synthesis and solid-state reaction method. • Their sintering temperature decreases from about 1540 °C down to about 1400 °C. • With the proper addition of Li, the densities and grain sizes of ceramics increase. • The ceramics not only have the characteristics of hard piezoceramics but also possesses the features of soft piezoceramics at low sintering temperature. - Abstract: Li-doped Ba 0.85 Ca 0.15 Ti 0.9 Zr 0.1 O 3 (BCZT) lead-free piezoelectric ceramics were prepared by the two-step synthesis and the solid-state reaction method. The density and grain size of ceramics sufficiently increases by Li-doped sintering aid, and their sintering temperature decreases from about 1540 °C down to about 1400 °C. X-ray diffraction reveals that the phase structure of Li-doped BCTZ ceramics is changed with the sintering temperature, which is consistent with their phase transition observed by the temperature-dependent dielectric curves. The well-poled Li-doped BCZT ceramics show a high piezoelectric constant d 33 (512 pC/N) and a planar electromechanical coupling factor k p (0.49), which have the characteristics of soft Pb(Zr,Ti)O 3 (PZT) piezoceramic, on the other hand, the mechanical quality factor Q m is about 190, which possesses the features of hard PZT piezoceramics. The enhanced properties of the Li-doped BCZT are explained by the combination of Li-doped effect and sintering effect on the microstructure and the phase transition around room temperature

  19. Advanced ceramic matrix composites for high energy x-ray generation

    Khan, Amir Azam; Labbe, Jean Claude

    2011-01-01

    High energy x-ray targets are the anodes used in high performance tubes, designed to work for long operating times and at high power. Such tubes are used in computed tomography (CT) scan machines. Usually the tubes used in CT scanners have to continuously work at high temperatures and for longer scan durations in order to get maximum information during a single scan. These anodes are composed of a refractory substrate which supports a refractory metallic coating. The present work is a review of the development of a ceramic metal composite based on aluminium nitride (AlN) and molybdenum for potential application as the substrate. This composite is surface engineered by coating with tungsten, the most popular material for high energy x-ray targets. To spray metallic coatings on the surface of ceramic matrix composites dc blown arc plasma is employed. The objective is to increase the performance and the life of an x-ray tube. Aluminium nitride-molybdenum ceramic matrix composites were produced by uniaxial hotpressing mixtures of AlN and Mo powders. These composites were characterized for their mechanical, thermal, electrical and micro-structural properties. An optimized composition was selected which contained 25 vol.% of metallic phase dispersed in the AlN matrix. These composites were produced in the actual size of an anode and coated with tungsten through dc blown arc plasma spraying. The results have shown that sintering of large size anodes is possible through uniaxial pressing, using a modified sintering cycle

  20. Comparison of SRP high-level waste disposal costs for borosilicate glass and crystalline ceramic waste forms

    McDonell, W.R.

    1982-04-01

    An evaluation of costs for the immobilization and repository disposal of SRP high-level wastes indicates that the borosilicate glass waste form is less costly than the crystalline ceramic waste form. The wastes were assumed immobilized as glass with 28% waste loading in 10,300 reference 24-in.-diameter canisters or as crystalline ceramic with 65% waste loading in either 3400 24-in.-diameter canisters or 5900 18-in.-diameter canisters. After an interim period of onsite storage, the canisters would be transported to the federal repository for burial. Total costs in undiscounted 1981 dollars of the waste disposal operations, excluding salt processing for which costs are not yet well defined, were about $2500 million for the borosilicate glass form in reference 24-in.-diameter canisters, compared to about $2900 million for the crystalline ceramic form in 24-in.-diameter canisters and about $3100 million for the crystalline ceramic form in 18-in.-diameter canisters. No large differences in salt processing costs for the borosilicate glass and crystalline ceramic forms are expected. Discounting to present values, because of a projected 2-year delay in startup of the DWPF for the crystalline ceramic form, preserved the overall cost advantage of the borosilicate glass form. The waste immobilization operations for the glass form were much less costly than for the crystalline ceramic form. The waste disposal operations, in contrast, were less costly for the crystalline ceramic form, due to fewer canisters requiring disposal; however, this advantage was not sufficient to offset the higher development and processing costs of the crystalline ceramic form. Changes in proposed Nuclear Regulatory Commission regulations to permit lower cost repository packages for defense high-level wastes would decrease the waste disposal costs of the more numerous borosilicate glass forms relative to the crystalline ceramic forms

  1. FLEXURAL TESTING MACHINE AS AN OFF-LINE CONTROL SYSTEM FOR QUALITY MONITORING IN THE PRODUCTION OF BENDED CERAMIC TILES

    Cristiano Fragassa

    2016-06-01

    Full Text Available The capability to bend in a controlled manner Gres Porcelain stoneware tiles passing by a very exclusive process of pyroplastic deformation opens up entirely new opportunities in utilisation of this important family of ceramics. A bended tile can be exploited in innovative applications, such as stairs, shelves, benches and even radiators, turning this element from a simple piece of furnishing in a modern functional component. But this change in functionality also requires a different approach in the quality control, both at the product and process levels, that can no longer be limited to the use of tests specified in the regulations for traditional ceramics (e.g. colour, porosity, hygroscopic .... This article describes the first device so far devised for the verification of resistance to bending of curved tiles, discussing the correct way of use. The adoption of this particular equipment as an off-line control device can represent a valid strategy for monitoring the product and process quality.

  2. High temperature fracture and fatigue of ceramics. Annual technical progress report No. 6, August 15, 1994--August 14, 1995

    Cox, B.

    1996-04-01

    This report covers work done in the first year of our new contract {open_quotes}High Temperature Fracture and Fatigue of Ceramics,{close_quotes} which commenced in August, 1995 as a follow-on from our prior contract {open_quotes}Mechanisms of Mechanical Fatigue in Ceramics.{close_quotes} Our activities have consisted mainly of studies of the failure of fibrous ceramic matrix composites (CMCs) at high temperature; with a little fundamental work on the role of stress redistribution in the statistics of fracture and cracking in the presence of viscous fluids.

  3. Review. Freeze-casting: Fabrication of highly porous and hierarchical ceramic supports for energy applications

    Gaudillere, C.; Serra, J. M.

    2016-05-01

    The manufacture of structured ceramic porous support knows an important boom since more than a decade with the development of new shaping techniques. Among the most promising ones, the freeze-casting also called Ice-Tem plating allows the fabrication of ceramic parts exhibiting high porosity (>50%) and vertically aligned and hierarchically organized pores. Such structures were firstly conceived for biomedical applications like bone substitute and tissue engineering, but the distinctive features of freeze-cast structures have attracted the attention of diverse scientific fields, especially in high temperature ceramic-based energy production systems. Indeed, technologies like (a) Solid Oxide Fuel Cell (SOFC) and Electrolyser Cell (SOEC), (b) gas separation (O{sub 2}, H{sub 2}) by asymmetric supported membranes based on mixed ionic and electronic conductors (MIEC) or hydrogen-permeable metals, and (c) Catalytic Membrane Reactor (CMR) systems present a porous component in their physical structure. This latest, presenting a tortuous pathway for gas access and as a consequence, a high transport limitation, is known to be a limiting component for the operation at high flow streams that would enable to reach industrial target. (Author)

  4. Processing and Characterization of Basalt Fiber Reinforced Ceramic Composites for High Temperature Applications Using Polymer Precursors

    Cox, Sarah B.; Lui, Donovan; Wang, Xin; Gou, Jihua

    2014-01-01

    The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Ceramics can take much higher temperatures, but they are difficult to produce and form in bulk volumes. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, allowing a shape to be formed and cured and then to be pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The two PDCs used in this development are polysiloxane and polycarbosilane. Polysiloxanes contain a silicon oxycarbide backbone when pyrolized up to 1000 deg C. Polycarbosilane, an organosilicon polymer, contain a silicon-carbon backbone; around 1200 deg C, Beta-SiC begins to crystallize. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in composites. Basalt is a naturally occurring material found in volcanic rock. Continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material. Thermal and mechanical testing includes oxyacetylene torch testing and three point bend testing.

  5. Processing and Characterization of Basalt Fiber Reinforced Ceramic Composites for High Temperature Applications Using Polymer Precursors

    Cox, Sarah B.; Lui, Donovan; Gou, Jihua

    2014-01-01

    The development of high temperature structural composite materials has been very limited due to the high cost of the materials and the processing needed. Ceramics can take much higher temperatures, but they are difficult to produce and form in bulk volumes. Polymer Derived Ceramics (PDCs) begin as a polymer matrix, allowing a shape to be formed and cured and then to be pyrolized in order to obtain a ceramic with the associated thermal and mechanical properties. The two PDCs used in this development are polysiloxane and polycarbosilane. Polysiloxanes contain a silicon oxycarbide backbone when pyrolized up to 1000C. Polycarbosilane, an organosilicon polymer, contain a silicon-carbon backbone; around 1200C, beta-SiC begins to crystallize. The use of basalt in structural and high temperature applications has been under development for over 50 years, yet there has been little published research on the incorporation of basalt fibers as a reinforcement in composites. Basalt is a naturally occurring material found in volcanic rock. Continuous basalt fiber reinforced PDCs have been fabricated and tested for the applicability of this composite system as a high temperature structural composite material. Thermal and mechanical testing includes oxyacetylene torch testing and three point bend testing.

  6. Specific-heat measurement of single metallic, carbon, and ceramic fibers at very high temperature

    Pradere, C.; Goyheneche, J.M.; Batsale, J.C.; Dilhaire, S.; Pailler, R.

    2005-01-01

    The main objective of this work is to present a method for measuring the specific heat of single metallic, carbon, and ceramic fibers at very high temperature. The difficulty of the measurement is due to the microscale of the fiber (≅10 μm) and the important range of temperature (700-2700 K). An experimental device, a modelization of the thermal behavior, and an analytic model have been developed. A discussion on the measurement accuracy yields a global uncertainty lower than 10%. The characterization of a tungsten filament with thermal properties identical to those of the bulk allows the validation of the device and the thermal estimation method. Finally, measurements on carbon and ceramic fibers have been done at very high temperature

  7. High temperature resistant cermet and ceramic compositions. [for thermal resistant insulators and refractory coatings

    Phillips, W. M. (Inventor)

    1978-01-01

    High temperature oxidation resistance, high hardness and high abrasion and wear resistance are properties of cermet compositions particularly to provide high temperature resistant refractory coatings on metal substrates, for use as electrical insulation seals for thermionic converters. The compositions comprise a sintered body of particles of a high temperature resistant metal or metal alloy, preferably molybdenum or tungsten particles, dispersed in and bonded to a solid solution formed of aluminum oxide and silicon nitride, and particularly a ternary solid solution formed of a mixture of aluminum oxide, silicon nitride and aluminum nitride. Ceramic compositions comprising a sintered solid solution of aluminum oxide, silicon nitride and aluminum nitride are also described.

  8. High-efficiency diode-pumped femtosecond Yb:YAG ceramic laser

    Zhou, Binbin; Wei, Z.Y.; Zou, Y.W.

    2010-01-01

    A highly efficient diode-end-pumped femtosecond Yb:yttrium aluminum garnet (YAG) ceramic laser was demonstrated. Pumped by a 968 nm fiber-coupled diode laser, 1.9 W mode-locked output power at a repetition rate of 64.27 MHz was obtained with 3.5 W absorbed pump power, corresponding to a slope...... efficiency of 76%. Our measurement showed that the pulse duration was 418 fs with the central wavelength of 1048 nm....

  9. Precursors-Derived Ceramic Membranes for High-Temperature Separation of Hydrogen

    Yuji, Iwamoto

    2007-01-01

    This review describes recent progress in the development of hydrogen-permselective ceramic membranes derived from organometallic precursors. Microstructure and gas transport property of microporous amorphous silica-based membranes are briefly described. Then, high-temperature hydrogen permselectivity, hydrothermal stability as well as hydrogen/steam selectivity of the amorphous silica-based membranes are discussed from a viewpoint of application to membrane reactors for conversion enhancement...

  10. Creep of crystals: High-temperature deformation processes in metals, ceramics and minerals

    Poirier, J. P.

    An introductory text describing high-temperature deformation processes in metals, ceramics, and minerals is presented. Among the specific topics discussed are: the mechanical aspects of crystal deformation; lattice defects; and phenomenological and thermodynamical analysis of quasi-steady-state creep. Consideration is also given to: dislocation creep models; the effect of hydrostatic pressure on deformation; creep polygonization; and dynamic recrystallization. The status of experimental techniques for the study of transformation plasticity in crystals is also discussed.

  11. Spectroscopic studies on (Ba,Ca)(Ti,Zr)O3 ferroelectric ceramics with high piezoelectric coefficients

    Archana Kumar; Sreenivas, K.

    2013-01-01

    In recent year non lead-based multi component ceramics consisting Ba(Ti 0.8 Zr 0.2 )O 3- (Ba 0.7 Ca 0.3 )TiO 3 have been found to exhibit high piezoelectric coefficients comparable to those of PZT, and there is a lot interest to understand nature of phase transition in these novel compositions. In the present study 0.5Ba(Ti 0.8 Zr 0.2 )O 3- 0.5(Ba 0.7 Ca 0.3 )TiO 3 ceramic composition calcinated and sintered at different temperatures has been investigated. The ceramics are prepared from the raw powders and reacted by a solid state reaction method. Spectroscopic methods including DTA/TGA, FTIR and Raman spectroscopy been used to understand the changes occurring in the chemical and structural properties during processing. The nature of polymorphic phase transition has been studied through the temperature dependent Raman spectroscopy. The de-poling characteristics with temperature have been studied to assess their usefulness for high temperature transducer applications, and their ferroelectric properties have been studied. This new composition exhibits high piezoelectric (d 33 ), and the transition temperature is low around 120℃. (author)

  12. High-performance ceramics - state of the art and trends of development

    Gadow, R.; Keizer, K; Burggraaf, A.J.; Boch, P.; Chartier, T.; Thomann, H.

    1989-01-01

    This paper contains 4 lectures on the following topics: 1. fiber and whisker reinforced ceramics (R. Gadow), 2. ceramic membranes (K. Keizer, A.J. Burggraf), 3. ceramic processing techniques: The case of tape casting (P. Bach, T. Chartier), 4. ceramic superconductors (H. Thomann). Three contributions are separately analyzed for the ENERGIE database. (MM) [de

  13. Fast High-Quality Noise

    Frisvad, Jeppe Revall; Wyvill, Geoff

    2007-01-01

    At the moment the noise functions available in a graphics programmer's toolbox are either slow to compute or they involve grid-line artifacts making them of lower quality. In this paper we present a real-time noise computation with no grid-line artifacts or other regularity problems. In other words......, we put a new tool in the box that computes fast high-quality noise. In addition to being free of artifacts, the noise we present does not rely on tabulated data (everything is computed on the fly) and it is easy to adjust quality vs. quantity for the noise. The noise is based on point rendering (like...... spot noise), but it extends to more than two dimensions. The fact that it is based on point rendering makes art direction of the noise much easier....

  14. High temperature resistant materials and structural ceramics for use in high temperature gas cooled reactors and fusion plants

    Nickel, H.

    1992-01-01

    Irrespective of the systems and the status of the nuclear reactor development lines, the availability, qualification and development of materials are crucial. This paper concentrates on the requirements and the status of development of high temperature metallic and ceramic materials for core and heat transferring components in advanced HTR supplying process heat and for plasma exposed, high heat flux components in Tokamak fusion reactor types. (J.P.N.)

  15. Ceramic stabilization of hazardous wastes: a high performance room temperature process

    Maloney, M.D.

    1996-01-01

    ANL has developed a room-temperature process for converting hazardous materials to a ceramic structure. It is similar to vitrification but is achieved at low cost, similar to conventional cement stabilization. The waste constituents are both chemically stabilized and physically encapsulated, producing very low leaching levels and the potential for delisting. The process, which is pH-insensitive, is ideal for inorganic sludges and liquids, as well as mixed chemical-radioactive wastes, but can also handle significant percentages of salts and even halogenated organics. High waste loadings are possible and densification occurs,so that volumes are only slightly increased and in some cases (eg, incinerator ash) are reduced. The ceramic product has strength and weathering properties far superior to cement products

  16. Laser hybrid brazing of oxide ceramics for high temperature gas sensing applications in (V)HTRS

    Heilmann, F. [Robert Bosch GmbH, Stuttgart (Germany). Corporate Research and Advance Engineering; Technische Univ. Dresden (Germany). Chair of Hydrogen- and Nuclear Engineering; Rixecker, G. [Robert Bosch GmbH, Stuttgart (Germany). Corporate Research and Advance Engineering; Boerner, F.D.; Lippmann, W.; Hurtado, A. [Technische Univ. Dresden (Germany). Chair of Hydrogen- and Nuclear Engineering

    2009-07-01

    It has been shown that the use of halogen lamps to assist laser brazing reduces total energy and joining time. For parts with specific geometries not suitable for a rotation process, an assistive heating with halogen lamps might be even more beneficial, to alleviate temperature gradients and transients. Forsterite-based ceramics are highly suitable as a joining partner for ZrO{sub 2}, especially in a laser brazing process based on volume heating. By adding Fe{sub 2}O{sub 3} to the raw powder mixture, the absorptivity of the forsterite ceramic can be tuned with an optimum at 0.1 wt.% Fe, reducing the necessary laser energy input even more. (orig.)

  17. High yield silicon carbide from alkylated or arylated pre-ceramic polymer

    Baney, R.H.; Gaul, J.H.

    1982-01-01

    Alkylated or arylated methylpolysilanes which exhibit ease of handling and are used to obtain silicon carbide ceramic materials in high yields contain 0 to 60 mole percent (CH 3 ) 2 Si double bond units and 40 to 100 mole percent CH 3 Si triple bond units, wherein there is also bonded to the silicon atoms other silicon atoms and additional alkyl radicals of 1 to 4 carbon atoms or phenyl. They may be prepared by reaction of a Grignard reagent RMgX, where X is halogen and R is Csub(1-4)-alkyl or phenyl, with a starting material which is a solid at 25 0 C, and is identical to the product except that the remaining bonds on the silicon atoms are attached to another silicon atom, or a chlorine or a bromine atom. Ceramics result from heating the polysilane products to 1200 0 C, optionally with fillers. (author)

  18. High-power electro-optic switch technology based on novel transparent ceramic

    Xue-Jiao, Zhang; Qing, Ye; Rong-Hui, Qu; Hai-wen, Cai

    2016-03-01

    A novel high-power polarization-independent electro-optic switch technology based on a reciprocal structure Sagnac interferometer and a transparent quadratic electro-optic ceramic is proposed and analyzed theoretically and experimentally. The electro-optic ceramic is used as a phase retarder for the clockwise and counter-clockwise polarized light, and their polarization directions are adjusted to their orthogonal positions by using two half-wave plates. The output light then becomes polarization-independent with respect to the polarization direction of the input light. The switch characteristics, including splitter ratios and polarization states, are theoretically analyzed and simulated in detail by the matrix multiplication method. An experimental setup is built to verify the analysis and experimental results. A new component ceramic is used and a non-polarizing cube beam splitter (NPBS) replaces the beam splitter (BS) to lower the ON/OFF voltage to 305 V and improve the extinction ratio by 2 dB. Finally, the laser-induced damage threshold for the proposed switch is measured and discussed. It is believed that potential applications of this novel polarization-independent electro-optic switch technology will be wide, especially for ultrafast high-power laser systems. Project supported by the National Natural Science Foundation of China (Grant Nos. 61137004, 61405218, and 61535014).

  19. High-power electro-optic switch technology based on novel transparent ceramic

    Zhang Xue-Jiao; Ye Qing; Qu Rong-Hui; Cai Hai-wen

    2016-01-01

    A novel high-power polarization-independent electro-optic switch technology based on a reciprocal structure Sagnac interferometer and a transparent quadratic electro-optic ceramic is proposed and analyzed theoretically and experimentally. The electro-optic ceramic is used as a phase retarder for the clockwise and counter-clockwise polarized light, and their polarization directions are adjusted to their orthogonal positions by using two half-wave plates. The output light then becomes polarization-independent with respect to the polarization direction of the input light. The switch characteristics, including splitter ratios and polarization states, are theoretically analyzed and simulated in detail by the matrix multiplication method. An experimental setup is built to verify the analysis and experimental results. A new component ceramic is used and a non-polarizing cube beam splitter (NPBS) replaces the beam splitter (BS) to lower the ON/OFF voltage to 305 V and improve the extinction ratio by 2 dB. Finally, the laser-induced damage threshold for the proposed switch is measured and discussed. It is believed that potential applications of this novel polarization-independent electro-optic switch technology will be wide, especially for ultrafast high-power laser systems. (paper)

  20. Effects of chlorine and other water quality parameters on the release of silver nanoparticles from a ceramic surface.

    Bielefeldt, Angela R; Stewart, Michael W; Mansfield, Elisabeth; Scott Summers, R; Ryan, Joseph N

    2013-08-01

    A quartz crystal microbalance was used to determine the effects of different water quality parameters on the detachment of silver nanoparticles from surfaces representative of ceramic pot filters (CPFs). Silver nanoparticles stabilized with casein were used in the experiments. The average hydrodynamic diameter of the nanoparticles ranged from 20 nm to 100 nm over a pH range of 6.5-10.5. The isoelectric point was about 3.5 and the zeta potential was -45 mV from pH 4.5 to 9.5. The silver nanoparticles were deposited onto silica surfaces and a quartz crystal microbalance was used to monitor silver release from the surface. At environmentally relevant ranges of pH (4.8-9.3), ionic strength (0 and 150 mol/m(3) NaNO3 or 150 mol/m(3) Ca(NO3)2), and turbidity (0 and 51.5 NTU kaolin clay), the rates of silver release were similar. A high concentration of sodium chloride and bacteria (Echerichia coli in 10% tryptic soy broth) caused rapid silver release. Water containing sodium hypochlorite removed 85% of the silver from the silica surface within 3 h. The results suggest that contact between CPFs and prechlorinated water or bleach CPF cleaning should be avoided. Copyright © 2013 Elsevier Ltd. All rights reserved.

  1. Survey report on high temperature irradiation experiment programs for new ceramic materials in the HTTR (High Temperature Engineering Test Reactor). 2

    NONE

    1999-02-01

    A survey research on status of research activities on new ceramic materials in Japan was carried out under contract between Japan Atomic Energy Research Institute and Atomic Energy Society of Japan. The purpose of the survey is to provide information to prioritize prospective experiments and tests in the HTTR. The HTTR as a high temperature gas cooled reactor has a unique and superior capability to irradiate large-volumed specimen at high temperature up to approximately 800degC. The survey was focused on mainly the activities of functional ceramics and heat resisting ceramics as a kind of structural ceramics. As the result, the report recommends that the irradiation experiment of functional ceramics is feasible to date. (K. Itami)

  2. The effect of pre-treatment parameters on the quality of glass-ceramic wasteforms for plutonium immobilisation, consolidated by hot isostatic pressing

    Thornber, Stephanie M.; Heath, Paul G. [Immobilisation Science Laboratory, Department of Materials Science & Engineering, The University of Sheffield, Sir Robert Hadfield Building, Mappin Street, Sheffield S1 3JD (United Kingdom); Da Costa, Gabriel P. [Immobilisation Science Laboratory, Department of Materials Science & Engineering, The University of Sheffield, Sir Robert Hadfield Building, Mappin Street, Sheffield S1 3JD (United Kingdom); Department of Chemical Engineering & Petroleum Engineering, Universidade Federal Fluminense, Rua Passo da Patria 156, CEP 24210-240, Niteroi, RJ (Brazil); Stennett, Martin C. [Immobilisation Science Laboratory, Department of Materials Science & Engineering, The University of Sheffield, Sir Robert Hadfield Building, Mappin Street, Sheffield S1 3JD (United Kingdom); Hyatt, Neil C., E-mail: n.c.hyatt@sheffield.ac.uk [Immobilisation Science Laboratory, Department of Materials Science & Engineering, The University of Sheffield, Sir Robert Hadfield Building, Mappin Street, Sheffield S1 3JD (United Kingdom)

    2017-03-15

    Glass-ceramics with high glass fractions (70 wt%) were fabricated in stainless steel canisters by hot isostatic pressing (HIP), at laboratory scale. High (600 °C) and low (300 °C) temperature pre-treatments were investigated to reduce the canister evacuation time and to understand the effect on the phase assemblage and microstructure of the hot isostatically pressed product. Characterisation of the HIPed materials was performed using scanning electron microscopy (SEM), coupled with energy dispersive X-ray analysis (EDX) and powder X-ray diffraction (XRD). This analysis showed the microstructure and phase assemblage was independent of the variation in pre-treatment parameters. It was demonstrated that a high temperature pre-treatment of batch reagents, prior to the HIP cycle, is beneficial when using oxide precursors, in order to remove volatiles and achieve high quality dense materials. Sample throughput can be increased significantly by utilising a high temperature ex-situ calcination prior to the HIP cycle. Investigation of glass-ceramic wasteform processing utilising a glass frit precursor, produced a phase assemblage and microstructure comparable to that obtained using oxide precursors. The use of a glass frit precursor should allow optimised throughput of waste packages in a production facility, avoiding the need for a calcination pre-treatment required to remove volatiles from oxide precursors. - Highlights: • Optimisation of pre-treatment parameters for HIP glass-ceramics was investigated. • Entrained porosity was minimised by ex-situ bake-out of oxide precursors at 600 °C. • Phase assemblage and microstructure proved independent of bake-out parameters. • Use of glass-frit precursor further improved process s throughput and simplification.

  3. The effect of pre-treatment parameters on the quality of glass-ceramic wasteforms for plutonium immobilisation, consolidated by hot isostatic pressing

    Thornber, Stephanie M.; Heath, Paul G.; Da Costa, Gabriel P.; Stennett, Martin C.; Hyatt, Neil C.

    2017-01-01

    Glass-ceramics with high glass fractions (70 wt%) were fabricated in stainless steel canisters by hot isostatic pressing (HIP), at laboratory scale. High (600 °C) and low (300 °C) temperature pre-treatments were investigated to reduce the canister evacuation time and to understand the effect on the phase assemblage and microstructure of the hot isostatically pressed product. Characterisation of the HIPed materials was performed using scanning electron microscopy (SEM), coupled with energy dispersive X-ray analysis (EDX) and powder X-ray diffraction (XRD). This analysis showed the microstructure and phase assemblage was independent of the variation in pre-treatment parameters. It was demonstrated that a high temperature pre-treatment of batch reagents, prior to the HIP cycle, is beneficial when using oxide precursors, in order to remove volatiles and achieve high quality dense materials. Sample throughput can be increased significantly by utilising a high temperature ex-situ calcination prior to the HIP cycle. Investigation of glass-ceramic wasteform processing utilising a glass frit precursor, produced a phase assemblage and microstructure comparable to that obtained using oxide precursors. The use of a glass frit precursor should allow optimised throughput of waste packages in a production facility, avoiding the need for a calcination pre-treatment required to remove volatiles from oxide precursors. - Highlights: • Optimisation of pre-treatment parameters for HIP glass-ceramics was investigated. • Entrained porosity was minimised by ex-situ bake-out of oxide precursors at 600 °C. • Phase assemblage and microstructure proved independent of bake-out parameters. • Use of glass-frit precursor further improved process s throughput and simplification.

  4. The status of ceramic turbine component fabrication and quality assurance relevant to automotive turbine needs

    Richerson, D.W.

    2000-02-01

    This report documents a study funded by the U.S. Department of Energy (DOE) Office of Transportation Technologies (OTT) with guidance from the Ceramics Division of the United States Automotive Materials Partnership (USAMP). DOE and the automotive companies have funded extensive development of ceramic materials for automotive gas turbine components, the most recent effort being under the Partnership for a New Generation of Vehicles (PNGV) program.

  5. Sealed glass coating of high temperature ceramic superconductors

    Wu, Weite; Chu, Cha Y.; Goretta, Kenneth C.; Routbort, Jules L.

    1995-01-01

    A method and article of manufacture of a lead oxide based glass coating on a high temperature superconductor. The method includes preparing a dispersion of glass powders in a solution, applying the dispersion to the superconductor, drying the dispersion before applying another coating and heating the glass powder dispersion at temperatures below oxygen diffusion onset and above the glass melting point to form a continuous glass coating on the superconductor to establish compressive stresses which enhance the fracture strength of the superconductor.

  6. Freeze-casting: Fabrication of highly porous and hierarchical ceramic supports for energy applications

    Cyril Gaudillere

    2016-03-01

    The aim of this paper is to give an overview of the freeze-casting ceramic shaping method and to show how its implementation could be useful for several energy applications where key components comprise a porous scaffold. A detailed presentation of the freeze-casting process and of the characteristics of the resulting porous parts is firstly given. The characteristic of freeze-cast parts and the drawbacks of conventional porous scaffolds existing in energy applications are drawn in order to highlight the expected beneficial effect of this new shaping technique as possible substitute to the conventional ones. Finally, a review of the state of the art freeze-cast based energy applications developed up to now and expected to be promising is given to illustrate the large perspectives opened by the implementation of the freeze-casting of ceramics for energy fields. Here we suggest discussing about the feasibility of incorporate freeze-cast porous support in high temperature ceramic-based energy applications.

  7. Highly porous polymer-derived wollastonite-hydroxycarbonate apatite ceramics for bone regeneration.

    Fiocco, L; Li, S; Bernardo, E; Stevens, M M; Jones, J R

    2016-04-12

    A novel strategy was employed to synthesize highly porous wollastonite-hydroxycarbonate apatite ceramic scaffolds for bone regeneration. A commercial liquid preceramic polymer filled with micro-CaCO3 powders was foamed at low temperature (at 350 °C), using the decomposition of a hydrazine additive, and then converted into ceramic by a treatment at 700 °C. Hydroxycarbonate apatite was later developed by a phosphatization treatment of ceramized foams, in a P-rich solution, while wollastonite was obtained by a second firing, at 900 °C. The effectiveness of the method was proven by x-ray diffraction analysis, showing the presence of the two expected crystalline phases. Porosity, interconnect size distribution and mechanical strength were in the range that is thought to be suitable for bone regeneration in non-load bearing sites (compressive strength ≈ 3 MPa, porosity ≈ 90%, modal interconnect diameter ≈ 130-160 μm). In addition, bioactivity and ion release rate were assessed in simulated body fluid (SBF). MC3T3 osteoblast precursor cells were able to colonize the material in vitro through the pore architecture and expressed osteogenic markers.

  8. High-temperature thermoelectric properties of La-doped BaSnO3 ceramics

    Yasukawa, Masahiro; Kono, Toshio; Ueda, Kazushige; Yanagi, Hiroshi; Hosono, Hideo

    2010-01-01

    To elucidate the thermoelectric properties at high temperatures, perovskite-type La-doped BaSnO 3 ceramics were fabricated by a polymerized complex (PC) method and subsequent spark plasma sintering (SPS) technique. Fine powders of Ba 1-x La x SnO 3 (x = 0.00-0.07) were prepared by the PC method using citrate complexes, and SPS treatment converted the powders into dense ceramics with relative densities of 93-97%. The La content dependence of the lattice parameter suggested that the solubility of La for Ba sites was approximately x = 0.03. The temperature dependence of the electrical conductivity σ and Seebeck coefficient S showed that each La-doped ceramic was an n-type degenerate semiconductor in the measured temperature range of 373-1073 K. The La content dependence of the S values indicated that the electron carrier concentration increased successively up to x = 0.03, which was the solubility limit of the La atoms. The thermoelectric power factors S 2 σ increased drastically with La doping, and reached a maximum for x = 0.01 with values of 0.8 x 10 -4 W m -1 K -2 at 373 K to 2.8 x 10 -4 W m -1 K -2 at 1073 K.

  9. The exponential critical state of high-Tc ceramics

    Castro, H.; Rinderer, L.

    1994-01-01

    The critical current in high-Tc materials is strongly reduced by a magnetic field. We studied this dependency for tubular YBCO samples. We find an exponential drop as the field is increased from zero up to some tens of oersted. This behavior was already observed by others, however little work has been done in this direction. We define what we call the ''exponential critical state'' of HTSC and compare the prediction for the magnetization with experimental data. Furthermore, the ''Kim critical state'' is obtained as the small field limit. (orig.)

  10. High-Power Piezoelectric Vibration Characteristics of Textured SrBi2Nb2O9 Ceramics

    Kawada, Shinichiro; Ogawa, Hirozumi; Kimura, Masahiko; Shiratsuyu, Kosuke; Niimi, Hideaki

    2006-09-01

    The high-power piezoelectric vibration characteristics of textured SrBi2Nb2O9 (SBN) ceramics, that is bismuth-layer-structured ferroelectrics, were studied in the longitudinal mode (33-mode) by constant current driving method and compared with those of ordinary randomly oriented SBN and widely used Pb(Ti,Zr)O3 (PZT) ceramics. In the case of textured SBN ceramics, resonant properties are stable up to a vibration velocity of 2.6 m/s. Vibration velocity at resonant frequency increases proportionally with the applied electric field, and resonant frequency is almost constant in high-vibration-velocity driving. On the other hand, in the case of randomly oriented SBN and PZT ceramics, the increase in vibration velocity is not proportional to the applied high electric field, and resonant frequency decreases with increasing vibration velocity. The resonant sharpness Q of textured SBN ceramics is about 2000, even at a vibration velocity of 2.6 m/s. Therefore, textured SBN ceramics are good candidates for high-power piezoelectric applications.

  11. Oxide glass to high temperature ceramic superconductors - a novel route

    Chaudhuri, B.K.; Som, K.K.

    1992-01-01

    Recently it has been discovered that many of transition metal oxide (TMO) glasses like Bi-Sr-Ca-Cu-O, Y-Ba-Cu-O, Bi-Pb-Sr-Ca-Cu-O etc. can be directly converted to the corresponding high temperature superconducting phases by properly annealing the respective glasses. In this review recent developements in this field are summarised. The structural, electrical, dielectrical, magnetic, optical, and other properties of these new type of (TMO) glass systems have been elucidated comparing them with the corresponding results of already known (TMO) glasses which do not become superconductors on annealing above their glass transition temperatures (T g ). The electrical properties of this novel glass system have been analysed with reference to the various existing theoretical models based on polaron hopping conduction mechanism. The electrical, magnetic, and other properties of the respective superconductors obtained from their corresponding glass phases by annealing above (T g ) and the possibility of drawing wires, ribbons etc. from these glass matrices and then converting them to their high T c superconducting phases have also been discussed. (author). 107 refs., 32 figs., 5 tabs

  12. Obtaining of dense and highly porous ceramic materials from metallurgical slag

    Fidancevska E.; Mangutova B.; Milosevski D.; Milosevski M.; Bossert J.

    2003-01-01

    Glass-ceramics in a dense and highly porous form can be obtained from metallurgical slag and waste glass of TV monitors. Using polyurethane foam as pore creator, a highly porous system with porosity of 65 ± 5 %, E-modulus and flexural strength of 8 ± 3 GPa and 13 ± 3.5 MPa respectively can be obtained. This porous material had durability (mass loss) of 0.03 % in 0.1 M HCl that is identical with the durability of a dense composite.

  13. Obtaining of dense and highly porous ceramic materials from metallurgical slag

    Fidancevska E.

    2003-01-01

    Full Text Available Glass-ceramics in a dense and highly porous form can be obtained from metallurgical slag and waste glass of TV monitors. Using polyurethane foam as pore creator, a highly porous system with porosity of 65 ± 5 %, E-modulus and flexural strength of 8 ± 3 GPa and 13 ± 3.5 MPa respectively can be obtained. This porous material had durability (mass loss of 0.03 % in 0.1 M HCl that is identical with the durability of a dense composite.

  14. Formulation of nano-ceramic filters used in separation of heavy metals . Part II: Zirconia ceramic filters

    Khalil, T.; Labib, Sh.; Abou EI-Nour, F.H.; Abdel-Kbalik, M.

    2007-01-01

    Zirconia ceramic filters are prepared using polymeric sol-gel process. An optimization of synthesis parameters was studied to give cracked free coated nano porous film with high performance quality. Zirconia ceramic filters are characterized to select tbe optimized conditions that give tbe suitable zirconia filter used in heavy metal separation. The ceramic filters were characterized using BET method for surface measurements, mercury porosimeter for pore size distribution analysis and coating thickness measurements, SEM for microstructural studies and atomic absorption spectrophotometer (AAS) for metal analysis. The results indicated that zirconia ceramic filters. show high separation performance for cadmium, cupper, iron, manganese and lead

  15. 2014 NEPP Tasks Update for Ceramic and Tantalum Capacitors

    Teverovsky, Alexander A.

    2014-01-01

    Presentation describes recent development in research on MnO2, wet, and polymer tantalum capacitors. Low-voltage failures in multilayer ceramic capacitors and techniques to reveal precious metal electrode (PME) and base metal electrode (BME) capacitors with cracks are discussed. A voltage breakdown technique is suggested to select high quality low-voltage BME ceramic capacitors.

  16. Quality and seasonal variation of rainwater harvested from concrete, asphalt, ceramic tile and green roofs in Chongqing, China.

    Zhang, Qianqian; Wang, Xiaoke; Hou, Peiqiang; Wan, Wuxing; Li, Ruida; Ren, Yufen; Ouyang, Zhiyun

    2014-01-01

    There is an urgent requirement to examine the quality of harvested rainwater for potable and non-potable purposes, based on the type of roofing material. In this study, we examined the effect on the quality of harvested rainwater of conventional roofing materials (concrete, asphalt and ceramic tile roofs) compared with alternative roofing materials (green roof). The results showed that the ceramic tile roof was the most suitable for rainwater-harvesting applications because of the lower concentrations of leachable pollutants. However, in this study, the green roof was not suitable for rainwater harvesting applications. In addition, seasonal trends in water quality parameters showed that pollutants in roof runoff in summer and autumn were lower than those in winter and spring. This study revealed that the quality of harvested rainwater was significantly affected by the roofing material; therefore, local government and urban planners should develop stricter testing programs and produce more weathering resistant roofing materials to allow the harvesting of rainwater for domestic and public uses. Copyright © 2013 Elsevier Ltd. All rights reserved.

  17. Microwave sintering of ceramic materials

    Karayannis, V. G.

    2016-11-01

    In the present study, the potential of microwave irradiation as an innovative energy- efficient alternative to conventional heating technologies in ceramic manufacturing is reviewed, addressing the advantages/disadvantages, while also commenting on future applications of possible commercial interest. Ceramic materials have been extensively studied and used due to several advantages they exhibit. Sintering ceramics using microwave radiation, a novel technology widely employed in various fields, can be an efficient, economic and environmentally-friendlier approach, to improve the consolidation efficiency and reduce the processing cycle-time, in order to attain substantial energy and cost savings. Microwave sintering provides efficient internal heating, as energy is supplied directly and penetrates the material. Since energy transfer occurs at a molecular level, heat is generated throughout the material, thus avoiding significant temperature gradients between the surface and the interior, which are frequently encountered at high heating rates upon conventional sintering. Thus, rapid, volumetric and uniform heating of various raw materials and secondary resources for ceramic production is possible, with limited grain coarsening, leading to accelerated densification, and uniform and fine-grained microstructures, with enhanced mechanical performance. This is particularly important for manufacturing large-size ceramic products of quality, and also for specialty ceramic materials such as bioceramics and electroceramics. Critical parameters for the process optimization, including the electromagnetic field distribution, microwave-material interaction, heat transfer mechanisms and material transformations, should be taken into consideration.

  18. Single-source-precursor Synthesis and High-temperature Behavior of SiC Ceramics Containing Boron

    Gui, Miaomiao; Fang, Yunhui; Yu, Zhaoju

    2014-12-01

    In this paper, a hyperbranched polyborocarbosilane (HPBCS) was prepared by a one-pot synthesis with Cl2Si(CH3)CH2Cl, Cl3SiCH2Cl and BCl3 as the starting materials. The obtained HPBCS was characterized by GPC, FT-IR and NMR, and was confirmed to have hyperbranched structures. The thermal property of the resulting HPBCS was investigated by TGA. The ceramic yield of the HPBCS is about 84% and that of the counterpart hyperbranched hydridopolycarbosilane is only 45%, indicating that the introduction of boron into the preceramic polymer significantly improved the ceramic yield. With the polymer-derived ceramic route, the final ceramics were annealed at 1800 °C in argon atmosphere for 2 h in order to characterize the microstructure and to evaluate the high-temperature behavior. The final ceramic microstructure was studied by XRD and SEM, indicating that the introduction of boron dramatically inhibits SiC crystallization. The boron-containing SiC ceramic shows excellent high-temperature behavior against decomposition and crystallization at 1800 °C.

  19. Ceramic Near-Net Shaped Processing Using Highly-Loaded Aqueous Suspensions

    Rueschhoff, Lisa

    Ceramic materials offer great advantages over their metal counterparts, due to their lower density, higher hardness and wear resistance, and higher melting temperatures. However, the use of ceramics in applications where their properties would offer tremendous advantages are often limited due to the difficulty of forming them into complex and near-net shaped parts. Methods that have been developed to injection-mold or cast ceramics into more complicated shapes often use significant volume fractions of a carrier (often greater than 35 vol.% polymer), elevated temperature processing, or less-than-environmentally friendly chemicals where a complex chemical synthesis reaction must be timed perfectly for the approach to work. Furthermore, the continuing maturation of additive manufacturing methods requires a new approach for flowing/placing ceramic powders into useful designs. This thesis addresses the limitations of the current ceramic forming approaches by developing highly-stabilized and therefore high solids loading ceramic suspensions, with the requisite rheology for a variety of complex and near-net shaped forming techniques. Silicon nitride was chosen as a material of focus due to its high fracture toughness compared to other ceramic materials. Designing ceramic suspensions that are flowable at room temperature greatly simplifies processing as neither heating nor cooling are required during forming. Highly-loaded suspensions (>40 vol.%) are desired because all formed ceramic bodies have to be sintered to remove pores. Finally, using aqueous-based suspensions reduces any detrimental effect on the environment and tooling. The preparation of highly-loaded suspensions requires the development of a suitable dispersant through which particle-particle interactions are controlled. However, silicon nitride is difficult to stabilize in water due to complex surface and solution chemistry. In this study, aqueous silicon nitride suspensions up to 45 vol.% solids loading were

  20. Engineering high power induction plasma unit at BARC for mass synthesis of refractory nano-ceramics

    Ghorui, S.; Sahasrabudhe, S.N.; Dhamale, G.; Das, A.K.

    2013-01-01

    Atmospheric pressure RF thermal plasma sources are gaining increasing importance for production of high purity novel nano-materials in different high-end technological applications. Inherent electrode-less features of the discharge together with the large volume and high energy density of the produced plasma ensures contamination free process environment and mass production ability. Reported herewith is the development of an indigenous induction plasma system for mass synthesis of nanopowders of refractory ceramic materials. The system has been tested for continuous synthesis of Al 2 O 3 nano-powder at a rate of more than 600 gm per hour and checked for its viability for bulk production of nano-particles of other refractory ceramics like Yttrium oxide and Neodymium Oxide. From collected evidences, the process of formation of the nano-particles is identified as the evaporation and subsequent homogeneous nucleation. Major features observed for alumina are complete conversion into highly spherical nano-sized particles, small particle sizes, very narrow size distribution, highly crystallite nature and mixed phases depending on the zone of collection. For alumina, the particles are found to exhibit a uni-modal distribution with peak near 15 nm

  1. Ceramic High Efficiency Particulate Air (HEPA) Filter Final Report CRADA No. TC02160.0

    Mitchell, M. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Bergman, W. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

    2017-08-25

    The technical objective of this project was to develop a ceramic HEPA filter technology, by initially producing and testing coupon ceramics, small scale prototypes, and full scale prototype HEPA filters, and to address relevant manufacturing and commercialization technical issues.

  2. Ceramic Laser Materials

    Guillermo Villalobos

    2012-02-01

    Full Text Available Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers, ultrashort pulse lasers, novel materials such as sesquioxides, fluoride ceramic lasers, selenide ceramic lasers in the 2 to 3 μm region, composite ceramic lasers for better thermal management, and single crystal lasers derived from polycrystalline ceramics. This paper highlights some of these notable achievements.

  3. Ceramic Laser Materials

    Sanghera, Jasbinder; Kim, Woohong; Villalobos, Guillermo; Shaw, Brandon; Baker, Colin; Frantz, Jesse; Sadowski, Bryan; Aggarwal, Ishwar

    2012-01-01

    Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG) ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers, ultrashort pulse lasers, novel materials such as sesquioxides, fluoride ceramic lasers, selenide ceramic lasers in the 2 to 3 μm region, composite ceramic lasers for better thermal management, and single crystal lasers derived from polycrystalline ceramics. This paper highlights some of these notable achievements. PMID:28817044

  4. High-temperature electromass transfer in the perovskite La-Sr-Ga-Fe-Mg-O ceramics

    Aleksandrovskij, V.V.; Kaleva, G.M.; Mosunov, A.V.; Politova, E.D.; Stefanovich, S.Yu.; Avetistov, A.K.; Venskovskij, N.U.

    2001-01-01

    Physicochemical mechanism of oxygen-ion transfer in perovskite-like solid solutions within La-Sr-Ga-Fe-Mg-O system was studied using kinetic dependences of oxygen deficit at variation of gas medium composition. One discusses relation between the phenomenon of mass loss, linear deformation and conducting features of a ceramic material. Oxygen-ion transfer was determined to proceed by vacancy jumping mechanism. On the basis of data on dielectric relaxation in lanthanum gallate base solid solutions one obtained new evidences of vacancy correlation under high temperature [ru

  5. Fabrication and characterizations of high-Tc superconducting ceramic/polymer 0--3 composites

    Du, J.; Unsworth, J.

    1994-01-01

    High-T c superconducting ceramic YBa 2 Cu 3 O 7-x /thermosetting plastic 0--3 composites were fabricated. The structure, physical property, magnetic susceptibility, levitation, and mechanical strength of the composites were accessed. The influence of filler content on these properties was also studied. Although the 0--3 composites lack an electrical superconducting path through materials, the intrinsic diamagnetic properties were preserved. The magnetic superconducting transition temperature was not degraded. The values of magnetic susceptibility and levitation force for the composites were basically proportional to the actual volume fraction of superconducting filler. These new composite materials are most suitable for the applications in levitating vehicles and mechanical bearings

  6. The solidification of high-level liquid wastes in glass and ceramics

    Krause, H.

    1989-01-01

    In spent nuclear fuel reprocessing a highly radioactive waste solution is produced. It must be converted into a solid product, which binds the radionuclides, be hydrolytic as well as radiation and temperature resistant. Borosilicate glasses fulfil these requirements and, jointly with the barriers of a repository, they prevent inadmissible amounts of radionuclides from escaping into the biocycle. Two techniques were developed for industrial-scale vitrification: a rotary kiln calciner combined with an induction heated metallic melter and the electrode heated ceramic melters. Both techniques were already demonstrated on an industrial scale and under radioactive conditions. (AVM, Marcoule and PAMELA, Mol). (orig./MM) [de

  7. A portable high-power diode laser-based single-stage ceramic tile grout sealing system

    Lawrence, J.; Schmidt, M. J. J.; Li, L.; Edwards, R. E.; Gale, A. W.

    2002-02-01

    By means of a 60 W high-power diode laser (HPDL) and a specially developed grout material the void between adjoining ceramic tiles has been successfully sealed. A single-stage process has been developed which uses a crushed ceramic tile mix to act as a tough, inexpensive bulk substrate and a glazed enamel surface to provide an impervious surface glaze. The single-stage ceramic tile grout sealing process yielded seals produced in normal atmospheric conditions that displayed no discernible cracks and porosities. The single-stage grout is simple to formulate and easy to apply. Tiles were successfully sealed with power densities as low as 200 kW/ mm2 and at rates of up to 600 mm/ min. Bonding of the enamel to the crushed ceramic tile mix was identified as being primarily due to van der Waals forces and, on a very small scale, some of the crushed ceramic tile mix material dissolving into the glaze. In terms of mechanical, physical and chemical characteristics, the single-stage ceramic tile grout was found to be far superior to the conventional epoxy tile grout and, in many instances, matched and occasionally surpassed that of the ceramic tiles themselves. What is more, the development of a hand-held HPDL beam delivery unit and the related procedures necessary to lead to the commercialisation of the single-stage ceramic tile grout sealing process are presented. Further, an appraisal of the potential hazards associated with the use of the HPDL in an industrial environment and the solutions implemented to ensure that the system complies with the relevant safety standards are given.

  8. Ceramic Membrane combined with Powdered Activated Carbon (PAC) or Coagulation for Treatment of Impaired Quality Waters

    Hamad, Juma Z.

    2013-08-29

    Ceramic membranes (CM) are robust membranes attributed with high production, long life span and stability against critical conditions. While capital costs are high, these are partially offset by lower operation and maintenance costs compared to polymeric membranes. Like any other low-pressure membrane (LPM), CM faces problems of fouling, low removal of organic matter and poor removal of trace organic compounds (TOrCs). Current pretreatment approaches that are mainly based on coagulation and adsorption can remove some organic matter but with a low removal of the biopolymers component which is responsible for fouling. Powdered activated carbon (PAC) accompanied with a LPM maintains good removal of TOrCs. However, enhanced removal of TOrCs to higher level is required. Submicron powdered activated carbon (SPAC), obtained after crushing commercial activated carbon into very fine particle, and novel activated carbon (KCU 6) which is characterized with larger pores and high surface area were employed. A pre-coating approach, which provides intimated contact between PAC and contaminants, was adopted for wastewater and (high DOC) surface water treatment. For seawater, in-line coagulation with iron III chloride was adopted. Both SPAC and KCU 6 showed good removal of biopolymers at a dose of 30 mg/L with > 85 % and 90 %, respectively. A dose of 40 mg/L of SPAC and 30 mg/L KCU 6 pre-coats were successful used in controlling membrane fouling. SPAC is suggested to remove biopolymers by physical means and adsorption while KCU 6 removed biopolymers through adsorption. Both KCU 6 and SPAC attained high removal of TOrCs whereas KCU 6 showed outstanding performance. Out of 29 TOrCs investigated, KCU 6 showed > 87 % TOrCs rejection for 28 compounds. In seawater pretreatment, transparent exopolymer particles (TEP) were found to be an important foulant. TEP promoted both reversible and irreversible fouling. TEP are highly electronegative while alumina CM is positively charged which

  9. Characterization of ceramic materials - Some methods employed in quality control of nuclear fuels

    Cardoso, P.E.; Ferraz, W.B.; Lameiras, F.S.; Lopes, J.A.M.; Santos, A.M.M. dos; Ferreira, R.A.N.

    1986-01-01

    Measuring methods are presented for specific surface, density, open porosity and microstructure, such as bulk density of particles in form of nicrospheres, for characterization of ceramic materials used as nuclear fuels. Some of these methods are alternatives to those usually employed, and they present some advantages, such as economy, speed of execution, and accuracy. (Author) [pt

  10. Transparent Ceramic Scintillator Fabrication, Properties and Applications

    Cherepy, N.J.; Kuntz, J.D.; Roberts, J.J.; Hurst, T.A.; Drury, O.B.; Sanner, R.D.; Tillotson, T.M.; Payne, S.A.

    2008-01-01

    Transparent ceramics offer an alternative to single crystals for scintillator applications such as gamma ray spectroscopy and radiography. We have developed a versatile, scaleable fabrication method, using Flame Spray Pyrolysis (FSP) to produce feedstock which is readily converted into phase-pure transparent ceramics. We measure integral light yields in excess of 80,000 Ph/MeV with Cerium-doped Garnets, and excellent optical quality. Avalanche photodiode readout of Garnets provides resolution near 6%. For radiography applications, Lutetium Oxide offers a high performance metric and is formable by ceramics processing. Scatter in transparent ceramics due to secondary phases is the principal limitation to optical quality, and afterglow issues that affect the scintillation performance are presently being addressed

  11. Fabrication and performance evaluation of a high temperature co-fired ceramic vaporizing liquid microthruster

    Cheah, Kean How; Low, Kay-Soon

    2015-01-01

    This paper presents the study of a microelectromechanical system (MEMS)-scaled microthruster using ceramic as the structural material. A vaporizing liquid microthruster (VLM) has been fabricated using the high temperature co-fired ceramic (HTCC) technology. The developed microthruster consists of five components, i.e. inlet, injector, vaporizing chamber, micronozzle and microheater, all integrated in a chip with a dimension of 30 mm × 26 mm × 8 mm. In the dry test, the newly developed microheater which is deposited on zirconia substrate consumes 21% less electrical power than those deposited on silicon substrate to achieve a temperature of 100 °C. Heating temperature as high as 409.1 °C can be achieved using just 5 W of electrical power. For simplicity and safety, a functional test of the VLM with water as propellant has been conducted in the laboratory. Full vaporization of water propellant feeding at different flow rates has been successfully demonstrated. A maximum thrust of 633.5 µN at 1 µl s −1 propellant consumption rate was measured using a torsional thrust stand. (paper)

  12. A submerged tubular ceramic membrane bioreactor for high strength wastewater treatment.

    Sun, D D; Zeng, J L; Tay, J H

    2003-01-01

    A 4 L submerged tubular ceramic membrane bioreactor (MBR) was applied in laboratory scale to treat 2,400 mg-COD/L high strength wastewater. A prolonged sludge retention time (SRT) of 200 day, in contrast to the conventional SRT of 5 to 15 days, was explored in this study, aiming to reduce substantially the amount of disposed sludge. The MBR system was operated for a period of 142 days in four runs, differentiated by specific oxygen utilization rate (SOUR) and hydraulic retention time (HRT). It was found that the MBR system produced more than 99% of suspended solid reduction. Mixed liquor suspended solids (MLSS) was found to be adversely proportional to HRT, and in general higher than the value from a conventional wastewater treatment plant. A chemical oxygen demand (COD) removal efficiency was achieved as high as 98% in Run 1, when SOUR was in the range of 100-200 mg-O/g-MLVSS/hr. Unexpectedly, the COD removal efficiency in Run 2 to 4 was higher than 92%, on average, where higher HRT and abnormally low SOUR of 20-30 mg-O/g-MLVSS/hr prevailed. It was noted that the ceramic membrane presented a significant soluble nutrient rejection when the microbial metabolism of biological treatment broke down.

  13. Radioactive waste immobilization in protective ceramic forms by the HIP method at high pressures

    Sayenko, S.Yu.; Kantsedal, V.P.; Tarasov, R.V.; Starchenko, V.A.; Lyubtsev, R.I.

    1993-01-01

    Intense research activities have been carried out in recent years at the Kharkov Institute of Physics and Technology (KIPT) to develop the method of hot isostatic pressing (HIP) for immobilizing radioactive (primarily, high-level) wastes. With this method, the radioactive material is immobilized in a matrix under the simultaneous action of high pressures (up to 6,000 atm) and appropriate temperatures. The process has 2 variants: (1) radioactive wastes are treated as powders of oxides resulting from calcination during chemical treatment of spent fuel. In this case the radioactive material enters into the crystalline structure of the immobilized matrix or is distributed in the matrix as a homogeneous mixture; (2) protective barrier layers are pressed on spent fuel rods or their pieces as radioactive wastes, by the HIP method (fuel rod encapsulation in a protective form). Based on numerous results from various studies, the authors suggest that various ceramic compositions should be used as protective materials. Here the authors report two trends of their investigations: (1) development of ecologically clean process equipments for radioactive waste treatment by the HIP method; (2) manufacture of promising protective ceramic compositions and investigation of their physico-mechanical properties

  14. Design and preliminary analysis of in-vessel core catcher made of high-temperature ceramics material in PWR

    Xu Hong; Ma Li; Wang Junrong; Zhou Zhiwei

    2011-01-01

    In order to protect the interior wall of pressure vessel from melting, as an additional way to external reactor vessel cooling (ERVC), a kind of in-vessel core catcher (IVCC) made of high-temperature ceramics material was designed. Through the high-temperature and thermal-resistance characteristic of IVCC, the distributing of heat flux was optimized. The results show that the downward average heat flux from melt in ceramic layer reduces obviously and the interior wall of pressure vessel doesn't melt, keeping its integrity perfectly. Increasing of upward heat flux from metallic layer makes the upper plenum structure's temperature ascend, but the temperature doesn't exceed its melting point. In conclusion, the results indicate the potential feasibility of IVCC made of high-temperature ceramics material. (authors)

  15. Preparation and characterization of Grain-Oriented Barium Titanate Ceramics Using Electrophoresis Deposition Method under A High Magnetic Field

    Kita, T; Kondo, S; Takei, T; Kumada, N; Nakashima, K; Fujii, I; Wada, S [Material Science and Technology, Interdisciplinary Graduate School of Medical and Engineering, University of Yamanashi, 4-4-37 Takeda, Kofu, Yamanashi 400-8510 (Japan); Suzuki, T S; Uchikoshi, T; Sakka, Y [National Institute for materials Science, 1-2-1 Sengen, Tsukuba, Ibaraki 305-0047 (Japan); Miwa, Y; Kawada, S; Kimura, M, E-mail: swada@yamanashi.ac.jp [Murata Manufacturing Co., Ltd. 2288 Ooshinohara, Yasu, Shiga 520-2393 (Japan)

    2011-10-29

    Barium titanate (BaTiO{sub 3}) grain-oriented ceramics were prepared using electrophoresis deposition (EPD) method under high magnetic field of 12 T. First, BaTiO{sub 3} nanoparticles with high c/a ratio of 1.008 and size of 84 nm were prepared by two-step thermal decomposition method with barium titanyl oxalate nanoparticles. Using the BaTiO{sub 3} slurry, BaTiO{sub 3} nanoparticle accumulations were prepared by EPD method under high magnetic field. After binder burnout, the accumulations were sintered and BaTiO{sub 3} grain-oriented ceramics were prepared. Moreover, dielectric properties of their ceramics were investigated

  16. Polymer-derived microporous ceramics for membranes and sensors for high temperature hydrogen purification and sensing

    Prasad, Ravi Mohan

    2012-06-11

    The growing interest in the use of hydrogen as main fuel has increased the need for pure hydrogen (H{sub 2}) production and purification. There are several by-products (CO, H{sub 2}O, CO{sub 2}) associated with the production of hydrogen which might damage the production rate. Therefore, separation of hydrogen from other gases is an important step in the hydrogen production process. If H{sub 2} can be selectively removed from the product side during hydrogen production in membrane reactors, then it would be possible to achieve complete CO conversion in a single-step under high temperature conditions. The main goal of the present work is the high temperature H{sub 2} purification and sensing by applying polymer-derived ceramics. To prove the concept, the microporous SiBCN, Si{sub 3}N{sub 4} and SiCN ceramic membranes have been synthesized by the polymer-pyrolysis route and their performance for the hydrogen separation have been evaluated in tubular membranes as well as in planar chemiresistors. The synthesis of amorphous SiBCN ceramics has been realized through pyrolysis of poly(organoborosilazanes) in argon. Multilayered amorphous SiBCN/{gamma}-Al{sub 2}O{sub 3}/{alpha}-Al{sub 2}O{sub 3} membranes with gradient porosity have been realized and assessed with respect to the thermal stability, pore-size distribution and H{sub 2}/CO permeance. N{sub 2}-adsorption measurement indicates micropores in the range of 0.68-0.73 nm for three-fold SiBCN/{gamma}-Al{sub 2}O{sub 3}/{alpha}-Al{sub 2}O{sub 3} membrane. SEM characterization of three-fold SiBCN/{gamma}-Al{sub 2}O{sub 3}/{alpha}-Al{sub 2}O{sub 3} membrane shows the thickness of SiBCN membrane layer is 2.8 {mu}m; gas permeance measurements of the membrane shows H{sub 2}/CO selectivity of about 10.5 and the H{sub 2} permeance of about 1.05 x 10{sup -8} mol m{sup -2}s{sup -1}Pa{sup -1}. The observed gas permeation properties point out that the transportation of gas molecules through the membrane is governed by both

  17. Ceramic Parts for Turbines

    Jones, R. D.; Carpenter, Harry W.; Tellier, Jim; Rollins, Clark; Stormo, Jerry

    1987-01-01

    Abilities of ceramics to serve as turbine blades, stator vanes, and other elements in hot-gas flow of rocket engines discussed in report. Ceramics prime candidates, because of resistance to heat, low density, and tolerance of hostile environments. Ceramics considered in report are silicon nitride, silicon carbide, and new generation of such ceramic composites as transformation-toughened zirconia and alumina and particulate- or whisker-reinforced matrices. Report predicts properly designed ceramic components viable in advanced high-temperature rocket engines and recommends future work.

  18. Ceramic gas turbine shroud

    Shi, Jun; Green, Kevin E.

    2014-07-22

    An example gas turbine engine shroud includes a first annular ceramic wall having an inner side for resisting high temperature turbine engine gasses and an outer side with a plurality of radial slots. A second annular metallic wall is positioned radially outwardly of and enclosing the first annular ceramic wall and has a plurality of tabs in communication with the slot of the first annular ceramic wall. The tabs of the second annular metallic wall and slots of the first annular ceramic wall are in communication such that the first annular ceramic wall and second annular metallic wall are affixed.

  19. Highly-translucent, strong and aging-resistant 3Y-TZP ceramics for dental restoration by grain boundary segregation.

    Zhang, Fei; Vanmeensel, Kim; Batuk, Maria; Hadermann, Joke; Inokoshi, Masanao; Van Meerbeek, Bart; Naert, Ignace; Vleugels, Jef

    2015-04-01

    Latest trends in dental restorative ceramics involve the development of full-contour 3Y-TZP ceramics which can avoid chipping of veneering porcelains. Among the challenges are the low translucency and the hydrothermal stability of 3Y-TZP ceramics. In this work, different trivalent oxides (Al2O3, Sc2O3, Nd2O3 and La2O3) were selected to dope 3Y-TZP ceramics. Results show that dopant segregation was a key factor to design hydrothermally stable and high-translucent 3Y-TZP ceramics and the cation dopant radius could be used as a controlling parameter. A large trivalent dopant, oversized as compared to Zr(4+), exhibiting strong segregation at the ZrO2 grain boundary was preferred. The introduction of 0.2 mol% La2O3 in conventional 0.1-0.25 wt.% Al2O3-doped 3Y-TZP resulted in an excellent combination of high translucency and superior hydrothermal stability, while retaining excellent mechanical properties. Copyright © 2015 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  20. Electrostatic Assembly Preparation of High-Toughness Zirconium Diboride-Based Ceramic Composites with Enhanced Thermal Shock Resistance Performance.

    Zhang, Baoxi; Zhang, Xinghong; Hong, Changqing; Qiu, Yunfeng; Zhang, Jia; Han, Jiecai; Hu, PingAn

    2016-05-11

    The central problem of using ceramic as a structural material is its brittleness, which associated with rigid covalent or ionic bonds. Whiskers or fibers of strong ceramics such as silicon carbide (SiC) or silicon nitride (Si3N4) are widely embedded in a ceramic matrix to improve the strength and toughness. The incorporation of these insulating fillers can impede the thermal flow in ceramic matrix, thus decrease its thermal shock resistance that is required in some practical applications. Here we demonstrate that the toughness and thermal shock resistance of zirconium diboride (ZrB2)/SiC composites can be improved simultaneously by introducing graphene into composites via electrostatic assembly and subsequent sintering treatment. The incorporated graphene creates weak interfaces of grain boundaries (GBs) and optimal thermal conductance paths inside composites. In comparison to pristine ZrB2-SiC composites, the toughness of (2.0%) ZrB2-SiC/graphene composites exhibited a 61% increasing (from 4.3 to 6.93 MPa·m(1/2)) after spark plasma sintering (SPS); the retained strength after thermal shock increased as high as 74.8% at 400 °C and 304.4% at 500 °C. Present work presents an important guideline for producing high-toughness ceramic-based composites with enhanced thermal shock properties.

  1. High energy X-ray diffraction analysis of strain and residual stress in silicon nitride ceramic diffusion bonds

    Vila, M.; Prieto, C.; Miranzo, P.; Osendi, M.I.; Terry, A.E.; Vaughan, G.B.M.

    2005-01-01

    High resolution X-ray scanning diffractometry is used to study the residual stress in binary metal/ceramic (Ni/Si 3 N 4 ) diffusion bonds fabricated by simultaneous high temperature heating and uniaxial pressing. In order to diminish the experimental error on the stress determination, the method consists of three steps: (i) to measure the axial and radial strains following some selected lines at the inner volume of the ceramic; (ii) to fit the strain data using finite element method (FEM) analysis and (iii) to determinate stresses by using the results obtained from the FEM method in the strain calculation

  2. Microporous nano-MgO/diatomite ceramic membrane with high positive surface charge for tetracycline removal.

    Meng, Xian; Liu, Zhimeng; Deng, Cheng; Zhu, Mengfu; Wang, Deyin; Li, Kui; Deng, Yu; Jiang, Mingming

    2016-12-15

    A novel microporous nano-MgO/diatomite ceramic membrane with high positive surface charge was prepared, including synthesis of precursor colloid, dip-coating and thermal decomposition. Combined SEM, EDS, XRD and XPS studies show the nano-MgO is irregularly distributed on the membrane surface or pore walls and forms a positively charged nano coating. And the nano-MgO coating is firmly attached to the diatomite membrane via SiO chemical bond. Thus the nano-MgO/diatomite membrane behaves strong electropositivity with the isoelectric point of 10.8. Preliminary filtration tests indicate that the as-prepared nano-MgO/diatomite membrane could remove approximately 99.7% of tetracycline in water through electrostatic adsorption effect. The desirable electrostatic property enables the nano-MgO/diatomite membrane to be a candidate for removal of organic pollutants from water. And it is convinced that there will be a great application prospect of charged ceramic membrane in water treatment field. Copyright © 2016 Elsevier B.V. All rights reserved.

  3. Transparent ceramic lamp envelope materials

    Wei, G C [OSRAM SYLVANIA, 71 Cherry Hill Drive, Beverly, MA 01915 (United States)

    2005-09-07

    Transparent ceramic materials with optical qualities comparable to single crystals of similar compositions have been developed in recent years, as a result of the improved understanding of powder-processing-fabrication- sintering-property inter-relationships. These high-temperature materials with a range of thermal and mechanical properties are candidate envelopes for focused-beam, short-arc lamps containing various fills operating at temperatures higher than quartz. This paper reviews the composition, structure and properties of transparent ceramic lamp envelope materials including sapphire, small-grained polycrystalline alumina, aluminium oxynitride, yttrium aluminate garnet, magnesium aluminate spinel and yttria-lanthana. A satisfactory thermal shock resistance is required for the ceramic tube to withstand the rapid heating and cooling cycles encountered in lamps. Thermophysical properties, along with the geometry, size and thickness of a transparent ceramic tube, are important parameters in the assessment of its resistance to fracture arising from thermal stresses in lamps during service. The corrosive nature of lamp-fill liquid and vapour at high temperatures requires that all lamp components be carefully chosen to meet the target life. The wide range of new transparent ceramics represents flexibility in pushing the limit of envelope materials for improved beamer lamps.

  4. High temperature synthesis of ceramic composition by directed reaction of molten titanium or zirconium with boron carbide

    Johnson, W.B.

    1990-01-01

    Alternative methods of producing ceramics and ceramic composites include sintering, hot pressing and more recently hot isostatic pressing (HIP) and self-propagating high temperature synthesis (SHS). Though each of these techniques has its advantages, each suffers from several restrictions as well. Sintering may require long times at high temperatures and for most materials requires sintering aids to get full density. These additives can, and generally do, change (often degrade) the properties of the ceramic. Hot pressing and hot isostatic pressing are convenient methods to quickly prepare samples of some materials to full density, but generally are expensive and may damage some types of reinforcements during densification. This paper focuses on the preparation and processing of composites prepared by the directed reaction of molten titanium or zirconium with boron carbide. Advantages and disadvantages of this approach when compared to traditional methods are discussed, with reference to specific examples. Examples of microstructure are properties of these materials are reported

  5. Durability, mechanical, and thermal properties of experimental glass-ceramic forms for immobilizing ICPP high level waste

    Vinjamuri, K.

    1990-01-01

    The high-level liquid waste generated at the Idaho Chemical Processing Plant (ICPP) is routinely solidified into granular calcined high-level waste (HLW) and stored onsite. Research is being conducted at the ICPP on methods of immobilizing the HLW, including developing a durable glass-ceramic form which has the potential to significantly reduce the final waste volume by up to 60% compared to a glass form. Simulated, pilot plant, non-radioactive, calcines similar to the composition of the calcined HLW and glass forming additives are used to produce experimental glass-ceramic forms. The objective of the research reported in this paper is to study the impact of ground calcine particle size on durability and mechanical and thermal properties of experimental glass-ceramic forms

  6. High temperature corrosion of advanced ceramic materials for hot gas filters. Topical report for part 1 of high temperature corrosion of advanced ceramic materials for hot gas filters and heat exchangers

    Spear, K.E.; Crossland, C.E.; Shelleman, D.L.; Tressler, R.E. [Pennsylvania State Univ., University Park, PA (United States). Dept. of Materials Science and Engineering

    1997-12-11

    This program consists of two separate research areas. Part 1, for which this report is written, studied the high temperature corrosion of advanced ceramic hot gas filters, while Part 2 studied the long-term durability of ceramic heat exchangers to coal combustion environments. The objectives of Part 1 were to select two candidate ceramic filter materials for flow-through hot corrosion studies and subsequent corrosion and mechanical properties characterization. In addition, a thermodynamic database was developed so that thermochemical modeling studies could be performed to simulate operating conditions of laboratory reactors and existing coal combustion power plants, and to predict the reactions of new filter materials with coal combustion environments. The latter would make it possible to gain insight into problems that could develop during actual operation of filters in coal combustion power plants so that potential problems could be addressed before they arise.

  7. Low sintering temperature and high piezoelectric properties of Li-doped (Ba,Ca)(Ti,Zr)O{sub 3} lead-free ceramics

    Chen, Xiaoming [Key Laboratory of Inorganic Functional Materials and Devices, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); University of Chinese Academy of Sciences, Beijing 100039 (China); School of Materials Science and Engineering, East China University of Science and Technology, Shanghai 200237 (China); Ruan, Xuezheng; Zhao, Kunyun [Key Laboratory of Inorganic Functional Materials and Devices, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); He, Xueqing [School of Materials and Metallurgy, Northeastern University, Shenyang 110004 (China); Zeng, Jiangtao, E-mail: zjt@mail.sic.ac.cn [Key Laboratory of Inorganic Functional Materials and Devices, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); Li, Yongsheng [School of Materials Science and Engineering, East China University of Science and Technology, Shanghai 200237 (China); Zheng, Liaoying [Key Laboratory of Inorganic Functional Materials and Devices, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); Park, Chul Hong [Department of Physics Education, Pusan National University, Pusan 609735 (Korea, Republic of); Li, Guorong [Key Laboratory of Inorganic Functional Materials and Devices, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China)

    2015-05-25

    Highlights: • Li-doped Ba{sub 0.85}Ca{sub 0.15}Ti{sub 0.9}Zr{sub 0.1}O{sub 3} (BCZT) lead-free piezoceramics were prepared by the two-step synthesis and solid-state reaction method. • Their sintering temperature decreases from about 1540 °C down to about 1400 °C. • With the proper addition of Li, the densities and grain sizes of ceramics increase. • The ceramics not only have the characteristics of hard piezoceramics but also possesses the features of soft piezoceramics at low sintering temperature. - Abstract: Li-doped Ba{sub 0.85}Ca{sub 0.15}Ti{sub 0.9}Zr{sub 0.1}O{sub 3} (BCZT) lead-free piezoelectric ceramics were prepared by the two-step synthesis and the solid-state reaction method. The density and grain size of ceramics sufficiently increases by Li-doped sintering aid, and their sintering temperature decreases from about 1540 °C down to about 1400 °C. X-ray diffraction reveals that the phase structure of Li-doped BCTZ ceramics is changed with the sintering temperature, which is consistent with their phase transition observed by the temperature-dependent dielectric curves. The well-poled Li-doped BCZT ceramics show a high piezoelectric constant d{sub 33} (512 pC/N) and a planar electromechanical coupling factor k{sub p} (0.49), which have the characteristics of soft Pb(Zr,Ti)O{sub 3} (PZT) piezoceramic, on the other hand, the mechanical quality factor Q{sub m} is about 190, which possesses the features of hard PZT piezoceramics. The enhanced properties of the Li-doped BCZT are explained by the combination of Li-doped effect and sintering effect on the microstructure and the phase transition around room temperature.

  8. Mechanical properties, reliability assessment and design of ceramic components used in high temperature assemblies

    Bendeich, P.J.

    2002-01-01

    The use of ceramic materials in high temperature structural components holds may advantages over conventional materials such as metals. These include high temperature strength, creep resistance, wear resistance, corrosion resistance, and stiffness. The tradeoff for these improved properties is the brittle nature of ceramics and their tendency for catastrophic failure and lack of damage tolerance. In this work some the various strategies available to overcome these limitations are reviewed. These include stochastic design strategies using the Weibull and Batdorf methods of failure probability prediction rather than the more familiar deterministic methods. Fracture mechanics analysis is also used extensively in this work to predict damage tolerance and failure conditions. A range of testing methods was utilised to provide material information for the methods outlined above. These included: flexural strength measurement for the determination of failure probability parameters; fracture toughness measurement using indentation methods and crack growth measurement; thermal expansion measurement; temperature dependant dynamic Young's modulus measurement; and thermal shock testing using a central heating laser. A new inverse method for measuring specific heat was developed and critically examined for practical use. This is particularly valuable in modelling transient thermal conditions for use in thermal shock analysis. A shape optimisation technique utilising a biological growth law was adapted for use with ceramic components utilising failure probability as the objective function. These methods were utilised in the design and subsequent failure analysis of a high temperature hotpress ram. The results of the failure probability analysis showed that the design had a very low probability of failure under normal operating conditions. Fracture mechanics analysis indicated that damage tolerance in the critical retaining bolt mechanism was high with damage likely to cause

  9. Radiative properties of ceramic metal-halide high intensity discharge lamps containing additives in argon plasma

    Cressault, Yann; Teulet, Philippe; Zissis, Georges

    2016-07-01

    The lighting represents a consumption of about 19% of the world electricity production. We are thus searching new effective and environment-friendlier light sources. The ceramic metal-halide high intensity lamps (C-MHL) are one of the options for illuminating very high area. The new C-MHL lamps contain additives species that reduce mercury inside and lead to a richer spectrum in specific spectral intervals, a better colour temperature or colour rendering index. This work is particularly focused on the power radiated by these lamps, estimated using the net emission coefficient, and depending on several additives (calcium, sodium, tungsten, dysprosium, and thallium or strontium iodides). The results show the strong influence of the additives on the power radiated despite of their small quantity in the mixtures and the increase of visible radiation portion in presence of dysprosium.

  10. The efficiency of ceramic-faced metal targets at high-velocity impact

    Tolkachev, V. F.; Konyaev, A. A.; Pakhnutova, N. V.

    2017-11-01

    The paper represents experimental results and engineering evaluation concerning the efficiency of composite materials to be used as an additional protection during the high- velocity interaction of a tungsten rod with a target in the velocity range of 1...5 km/s. The main parameter that characterizes the high-velocity interaction of a projectile with a layered target is the penetration depth. Experimental data, numerical simulation and engineering evaluation by modified models are used to determine the penetration depth. Boron carbide, aluminum oxide, and aluminum nickelide are applied as a front surface of targets. Based on experimental data and numerical simulation, the main characteristics of ceramics are determined, which allows composite materials to be effectively used as additional elements of protection.

  11. Portfolio: Ceramics.

    Hardy, Jane; And Others

    1982-01-01

    Describes eight art activities using ceramics. Elementary students created ceramic tiles to depict ancient Egyptian and medieval European art, made ceramic cookie stamps, traced bisque plates on sketch paper, constructed clay room-tableaus, and designed clay relief masks. Secondary students pit-fired ceramic pots and designed ceramic Victorian…

  12. Synthesis of Hafnium-Based Ceramic Materials for Ultra-High Temperature Aerospace Applications

    Johnson, Sylvia; Feldman, Jay

    2004-01-01

    This project involved the synthesis of hafnium (Hf)-based ceramic powders and Hf-based precursor solutions that were suitable for preparation of Hf-based ceramics. The Hf-based ceramic materials of interest in this project were hafnium carbide (with nominal composition HE) and hafnium dioxide (HfO2). The materials were prepared at Georgia Institute of Technology and then supplied to research collaborators Dr. Sylvia Johnson and Dr. Jay Feldman) at NASA Ames Research Center.

  13. Method of depositing thin films of high temperature Bi-Sr-Ca-Cu-O-based ceramic oxide superconductors

    Budd, K.D.

    1991-01-01

    This patent describes a method. It comprises preparing a liquid precursor of a Bi-Sr-Ca-Cu-O- based ceramic oxide superconductor phase, wherein the liquid precursor comprises an alkoxyalkanol, copper acrylate, strontium acrylate, bismuth nitrate, and calcium nitrate, wherein the liquid precursor has a cation ratio sufficient to form the desired stoichiometry in the ceramic oxide superconductor phase when the liquid precursor is heated to a temperature and for a time sufficient to provide the desired ceramic oxide superconductor phase, and wherein the copper acrylate, strontium acrylate, bismuth nitrate, and calcium nitrate are mutually soluble in the alkoxyalkanol; applying the liquid precursor to a substrate, wherein the substrate is one of an oxide ceramic, a metal selected from the group consisting of Ag and Ni, and Si; and heating the substrate in an oxygen-containing atmosphere with the liquid precursor applied thereon to a temperature and for a time sufficient to form a thin film comprising at least one Bi-Sr- Ca-Cu-O-based high temperature ceramic oxide superconductor phase

  14. High-frequency characteristics of glass/ceramic composite and alumina multilayer structures

    Niwa, K.; Suzuki, H.; Yokoyama, H.; Kamechara, N.; Tsubone, K.; Tanisawa, H.; Sugiki, H.

    1990-01-01

    This paper reports the transmission characteristics of glass/ceramic composite (borosilicate glass/alumina) and alumina multilayer structures examined. The triplate stripline formed in the glass/ceramic multilayer shows low conductor and dielectric loss. Alumina multilayer, however, has twice the transmission loss at 10 GHz, because the resistivity of W in the alumina multilayer is higher than the Cu in the glass/ceramic multilayer. Crosstalk between striplines in the glass/ceramics is less than -80 dB up to 11 GHz and 9 GHz for alumina

  15. Durable, High Thermal Conductivity Melt Infiltrated Ceramic Composites for Turbine Engine Applications, Phase I

    National Aeronautics and Space Administration — Durable, creep-resistant ceramic composites are necessary to meet the increased operating temperatures targeted for advanced turbine engines. Higher operating...

  16. Preliminary Technology Maturation Plan for Immobilization of High-Level Waste in Glass Ceramics

    Vienna, John D.; Crum, Jarrod V.; Sevigny, Gary J.; Smith, G L.

    2012-09-30

    A technology maturation plan (TMP) was developed for immobilization of high-level waste (HLW) raffinate in a glass ceramics waste form using a cold-crucible induction melter (CCIM). The TMP was prepared by the following process: 1) define the reference process and boundaries of the technology being matured, 2) evaluate the technology elements and identify the critical technology elements (CTE), 3) identify the technology readiness level (TRL) of each of the CTE’s using the DOE G 413.3-4, 4) describe the development and demonstration activities required to advance the TRLs to 4 and 6 in order, and 5) prepare a preliminary plan to conduct the development and demonstration. Results of the technology readiness assessment identified five CTE’s and found relatively low TRL’s for each of them: • Mixing, sampling, and analysis of waste slurry and melter feed: TRL-1 • Feeding, melting, and pouring: TRL-1 • Glass ceramic formulation: TRL-1 • Canister cooling and crystallization: TRL-1 • Canister decontamination: TRL-4 Although the TRL’s are low for most of these CTE’s (TRL-1), the effort required to advance them to higher values. The activities required to advance the TRL’s are listed below: • Complete this TMP • Perform a preliminary engineering study • Characterize, estimate, and simulate waste to be treated • Laboratory scale glass ceramic testing • Melter and off-gas testing with simulants • Test the mixing, sampling, and analyses • Canister testing • Decontamination system testing • Issue a requirements document • Issue a risk management document • Complete preliminary design • Integrated pilot testing • Issue a waste compliance plan A preliminary schedule and budget were developed to complete these activities as summarized in the following table (assuming 2012 dollars). TRL Budget Year MSA FMP GCF CCC CD Overall $M 2012 1 1 1 1 4 1 0.3 2013 2 2 1 1 4 1 1.3 2014 2 3 1 1 4 1 1.8 2015 2 3 2 2 4 2 2.6 2016 2 3 2 2 4 2 4

  17. Experimental studies on the possibility of using a ceramic matrix for fixing the high level radioactive wastes

    Husain, S.R.; Rudolph, G.; Hild, W.

    1975-06-01

    A ceramic product has been developed to fix high level radioactive wastes for storage and final disposal. In the present experiments some of the properties, e.g. visual change, change in size or shape, change in weight, change in structure, density and leachability, are studied for the long term stability of the product under heat and radiation treatment. The properties are not severely affected by radiation or by heat treatment. The leaching property is slightly affected due to heating. From the results it appears that the heating has a dominant effect over the radiation on the properties of the ceramic product. (orig.) [de

  18. Evaluation of quality of clay used in red ceramic arising from the region of Baixo Sao Francisco - Sergipe (Brazil)

    Azevedo, T.F.; Andrade, C.E.C. de; Santos, C.R. dos; Griza, S.; Barreto, L.S.

    2011-01-01

    The activity of red ceramic production in the territory of the Baixo Sao Francisco, in Sergipe had its origin 20 years ago and involves the cities of Neopolis, Santana do Sao Francisco, Propria and Telha, marketed primarily for the State of Alagoas. The clay used is extracted in the flood plain of the River. The aim of this study was to evaluate the quality of clay used in the manufacture of ceramic blocks with and without addition of residue (5, 10 and 15%). Were used a clay composition of the industrial process. Measurements were made RD-X, TGA, plasticity index, retraction, absorption, mechanical strength. The samples were prepared by extrusion and treated at temperatures of 600 ° C, 800 ° C and 900 ° C. The results showed a significant reduction in the absorption, decrease with increasing temperature and plasticity indexes suitable for extrusion. The values of mechanical strength at 800 ° C and 900 ° C were higher than 1.5 MPa. (author)

  19. Hot impact densification: a new method for producing high density ceramic pellets with close shape tolerances

    Hrovat, M.; Huschka, H.; Muhling, G.; Rachor, L.; Zimmerman, H.

    1982-01-01

    Density and correct diameter of nuclear fuel pellets are usually achieved by sintering and subsequent circular grinding. Hot impact densification (HID) thermally squatted ceramic bodies can be directly high speed precision-molded in a cold die. For thermoshock-sensitive materials, a controlled cooling down procedure of some minutes is added. The feasibility of HID has been demonstrated on the laboratory scale on UO 2 , UC, and some more materials at temperatures between 1700 and 2300 0 C, pressures up to 800 N/mm 2 . Shape tolerances are close, density can be exactly reproduced within a wide range. Tool wear seems to be no problem. Currently, a prototype facility for continuous performance is being developed

  20. Optimization Method of a Low Cost, High Performance Ceramic Proppant by Orthogonal Experimental Design

    Zhou, Y.; Tian, Y. M.; Wang, K. Y.; Li, G.; Zou, X. W.; Chai, Y. S.

    2017-09-01

    This study focused on optimization method of a ceramic proppant material with both low cost and high performance that met the requirements of Chinese Petroleum and Gas Industry Standard (SY/T 5108-2006). The orthogonal experimental design of L9(34) was employed to study the significance sequence of three factors, including weight ratio of white clay to bauxite, dolomite content and sintering temperature. For the crush resistance, both the range analysis and variance analysis reflected the optimally experimental condition was weight ratio of white clay to bauxite=3/7, dolomite content=3 wt.%, temperature=1350°C. For the bulk density, the most important factor was the sintering temperature, followed by the dolomite content, and then the ratio of white clay to bauxite.

  1. Electrophoretic Deposition for the Fabrication of High-Performance Metal-Ceramic Hybrid Cladding

    Park, Junghwan; Jung, Yangil; Park, Dongjun; Kim, Hyungil; Park, Jeongyong; Koo, Yanghyun

    2014-01-01

    Metal-ceramic hybrid cladding consisting of a Zr liner and SiC f /SiC composite is one of the candidate systems. To achieve a high-performance metal-ceramic hybrid cladding, it is important to synthesize the SiC f /SiC composites with high flexural strength. The most common interphases, such as pyrolytic carbon (PyC) and boron nitride (BN) coating, have been applied on the surface of SiC fibers by chemical vapor deposition (CVD) or chemical vapor infiltration (CVI). In addition, the SiC matrix phase for SiC f /SiC composites has been commonly formed by CVI and polymer infiltration and pyrolysis (PIP), which are very costly and complicated processes. For this reason, the fabrication process of SiC f /SiC composites that is low-cost and simple has been strongly needed. In this study, weak phase coating using a commercial colloidal carbon black suspension was performed on SiC fibers through electrophoretic deposition (EPD), and carbon-coated SiC f /SiC composites were fabricated by EPD. The mechanical properties at room temperature were evaluated to investigate the effect of the carbon interfacial layer on the mechanical properties of carbon-coated SiC f /SiC composites. In this study, it was concluded that the EPD method is effective for homogeneous carbon black coating on SiC fibers, and that the carbon coating layer on SiC fibers plays an important role in optimizing the interface between fibers and the matrix, and enhances the toughness of carbon-coated SiC f /SiC composites during fracture

  2. Electrophoretic Deposition for the Fabrication of High-Performance Metal-Ceramic Hybrid Cladding

    Park, Junghwan; Jung, Yangil; Park, Dongjun; Kim, Hyungil; Park, Jeongyong; Koo, Yanghyun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2014-05-15

    Metal-ceramic hybrid cladding consisting of a Zr liner and SiC{sub f}/SiC composite is one of the candidate systems. To achieve a high-performance metal-ceramic hybrid cladding, it is important to synthesize the SiC{sub f}/SiC composites with high flexural strength. The most common interphases, such as pyrolytic carbon (PyC) and boron nitride (BN) coating, have been applied on the surface of SiC fibers by chemical vapor deposition (CVD) or chemical vapor infiltration (CVI). In addition, the SiC matrix phase for SiC{sub f}/SiC composites has been commonly formed by CVI and polymer infiltration and pyrolysis (PIP), which are very costly and complicated processes. For this reason, the fabrication process of SiC{sub f}/SiC composites that is low-cost and simple has been strongly needed. In this study, weak phase coating using a commercial colloidal carbon black suspension was performed on SiC fibers through electrophoretic deposition (EPD), and carbon-coated SiC{sub f}/SiC composites were fabricated by EPD. The mechanical properties at room temperature were evaluated to investigate the effect of the carbon interfacial layer on the mechanical properties of carbon-coated SiC{sub f}/SiC composites. In this study, it was concluded that the EPD method is effective for homogeneous carbon black coating on SiC fibers, and that the carbon coating layer on SiC fibers plays an important role in optimizing the interface between fibers and the matrix, and enhances the toughness of carbon-coated SiC{sub f}/SiC composites during fracture.

  3. Modeling of liquid ceramic precursor droplets in a high velocity oxy-fuel flame jet

    Basu, Saptarshi; Cetegen, Baki M.

    2008-01-01

    Production of coatings by high velocity oxy-fuel (HVOF) flame jet processing of liquid precursor droplets can be an attractive alternative method to plasma processing. This article concerns modeling of the thermophysical processes in liquid ceramic precursor droplets injected into an HVOF flame jet. The model consists of several sub-models that include aerodynamic droplet break-up, heat and mass transfer within individual droplets exposed to the HVOF environment and precipitation of ceramic precursors. A parametric study is presented for the initial droplet size, concentration of the dissolved salts and the external temperature and velocity field of the HVOF jet to explore processing conditions and injection parameters that lead to different precipitate morphologies. It is found that the high velocity of the jet induces shear break-up into several μm diameter droplets. This leads to better entrainment and rapid heat-up in the HVOF jet. Upon processing, small droplets (<5 μm) are predicted to undergo volumetric precipitation and form solid particles prior to impact at the deposit location. Droplets larger than 5 μm are predicted to form hollow or precursor containing shells similar to those processed in a DC arc plasma. However, it is found that the lower temperature of the HVOF jet compared to plasma results in slower vaporization and solute mass diffusion time inside the droplet, leading to comparatively thicker shells. These shell-type morphologies may further experience internal pressurization, resulting in possibly shattering and secondary atomization of the trapped liquid. The consequences of these different particle states on the coating microstructure are also discussed in this article

  4. Supportability of a High-Yield-Stress Slurry in a New Stereolithography-Based Ceramic Fabrication Process

    He, Li; Song, Xuan

    2018-03-01

    In recent years, ceramic fabrication using stereolithography (SLA) has gained in popularity because of its high accuracy and density that can be achieved in the final part of production. One of the key challenges in ceramic SLA is that support structures are required for building overhanging features, whereas removing these support structures without damaging the components is difficult. In this research, a suspension-enclosing projection-stereolithography process is developed to overcome this challenge. This process uses a high-yield-stress ceramic slurry as the feedstock material and exploits the elastic force of the material to support overhanging features without the need for building additional support structures. Ceramic slurries with different solid loadings are studied to identify the rheological properties most suitable for supporting overhanging features. An analytical model of a double doctor-blade module is established to obtain uniform and thin recoating layers from a high-yield-stress slurry. Several test cases highlight the feasibility of using a high-yield-stress slurry to support overhanging features in SLA.

  5. A facile precursor route to highly loaded metal/ceramic nanofibers as a robust surface-enhanced Raman template

    Park, Jay Hoon; Joo, Yong Lak

    2017-09-01

    We report silver (Ag)/ceramic nanofibers with highly robust and sensitive optical sensory capabilities that can withstand harsh conditions. These nanofibers are fabricated by first electrospinning solutions of poly vinyl alcohol (PVA) and metal precursor polymers, followed by subsequent series of heat treatment. The reported fabrication method demonstrate the effects of (i) the location of Ag crystals, (ii) crystal size and shape, and (iii) constituents of the ceramic matrix as surface-enhanced Raman spectroscopy (SERS) templates with 10-6 M 4-mercaptobenzoic acid (4-MBA). Notably, these silver/ceramic nanofibers preserved most of their highly sensitive localized surface plasmon resonance (LSPR) even under high temperature of 400 °C, in contrast to preformed Ag nanoparticles (NPs) in PVA nanofibers which lost most of its optical property presumably due to (i) Ag oxidation and (ii) loss of the matrix material. Among the ceramic substrates of ZrO2, Al2O3, and ZnO with silver crystals, we discovered that the ZnO substrate showed the most consistent and the strongest signal strength owing to the synergistic chemical and optical properties of the ZnO substrate. Moreover, the pure Ag nanofiber proved to be the best heat-resistant SERS template, owing to its (i) anisotropic morphology and (ii) thicker diameter when compared with other conventional Ag nanomaterials. These results demonstrated simple yet highly controllable fabrication of robust SERS templates, with potential applications in a catalytic sensory which is often exposed to harsh conditions.

  6. Improvement in the Design of Metal-Ceramic High Voltage Feedthroughs for use in High Energy Particle Accelerators

    Weterings, W

    1999-01-01

    Large high-voltage devices operate in particle accelerators to steer charged particles in the desired direction. Solid and hollow rods of sintered alumina are used as insulating supports and high-voltage feedthroughs to power the electrodes of these electrostatic systems. The performance of the systems is often limited by voltage breakdown along the surface of the ceramic insulator (so-called surface flashover) or discharge between feedthrough and vacuum tank, which can lead to significant disruptions in terms of overall machine efficiency. Available results on the influence of the mechanical preparation, thermal history and particular cleaning techniques on commercially obtainable alumina samples have been studied in order to investigate possibilities for better preparation methodology of the insulating supports. Also the influence of the relative position of the feedthrough inside the vacuum tank on the high-voltage breakdown behaviour has been studied. This paper describes the theoretical and practical bac...

  7. Corrosion of Ceramic Materials

    Opila, Elizabeth J.; Jacobson, Nathan S.

    1999-01-01

    Non-oxide ceramics are promising materials for a range of high temperature applications. Selected current and future applications are listed. In all such applications, the ceramics are exposed to high temperature gases. Therefore it is critical to understand the response of these materials to their environment. The variables to be considered here include both the type of ceramic and the environment to which it is exposed. Non-oxide ceramics include borides, nitrides, and carbides. Most high temperature corrosion environments contain oxygen and hence the emphasis of this chapter will be on oxidation processes.

  8. Availability of high quality weather data measurements

    Andersen, Elsa; Johansen, Jakob Berg; Furbo, Simon

    In the period 2016-2017 the project “Availability of high quality weather data measurements” is carried out at Department of Civil Engineering at the Technical University of Denmark. The aim of the project is to establish measured high quality weather data which will be easily available...... for the building energy branch and the solar energy branch in their efforts to achieve energy savings and for researchers and students carrying out projects where measured high quality weather data are needed....

  9. Numerical Modelling of the Compressive and Tensile Response of Glass and Ceramic under High Pressure Dynamic Loading

    Clegg, Richard A.; Hayhurst, Colin J.

    1999-06-01

    Ceramic materials, including glass, are commonly used as ballistic protection materials. The response of a ceramic to impact, perforation and penetration is complex and difficult and/or expensive to instrument for obtaining detailed physical data. This paper demonstrates how a hydrocode, such as AUTODYN, can be used to aid in the understanding of the response of brittle materials to high pressure impact loading and thus promote an efficient and cost effective design process. Hydrocode simulations cannot be made without appropriate characterisation of the material. Because of the complexitiy of the response of ceramic materials this often requires a number of complex material tests. Here we present a methodology for using the results of flyer plate tests, in conjunction with numerical simulations, to derive input to the Johnson-Holmquist material model for ceramics. Most of the research effort in relation to the development of hydrocode material models for ceramics has concentrated on the material behaviour under compression and shear. While the penetration process is dominated by these aspects of the material response, the final damaged state of the material can be significantly influenced by the tensile behaviour. Modelling of the final damage state is important since this is often the only physical information which is available. In this paper we present a unique implementation, in a hydrocode, for improved modelling of brittle materials in the tensile regime. Tensile failure initiation is based on any combination of principal stress or strain while the post-failure tensile response of the material is controlled through a Rankine plasticity damaging failure surface. The tensile failure surface can be combined with any of the traditional plasticity and/or compressive damage models. Finally, the models and data are applied in both traditional grid based Lagrangian and Eulerian solution techniques and the relativley new SPH (Smooth Particle Hydrodynamics) meshless

  10. Optimization of the injection molding process for development of high performance calcium oxide -based ceramic cores

    Zhou, P. P.; Wu, G. Q.; Tao, Y.; Cheng, X.; Zhao, J. Q.; Nan, H.

    2018-02-01

    The binder composition used for ceramic injection molding plays a crucial role on the final properties of sintered ceramic and to avoid defects on green parts. In this study, the effects of binder compositions on the rheological, microstructures and the mechanical properties of CaO based ceramic cores were investigated. It was found that the optimized formulation for dispersant, solid loading was 1.5 wt% and 84 wt%, respectively. The microstructures, such as porosity, pore size distribution and grain boundary density were closely related to the plasticizer contents. The decrease of plasticizer contents can enhance the strength of the ceramic cores but with decreased shrinkage. Meanwhile, the creep resistance of ceramic cores was enhanced by decreasing of plasticizer contents. The flexural strength of the core was found to decrease with the increase of the porosity, the improvement of creep resistance is closely related to the decrease of porosity and grain boundary density.

  11. Bright upconversion luminescence and increased Tc in CaBi2Ta2O9:Er high temperature piezoelectric ceramics

    Peng Dengfeng; Wang Xusheng; Yao Xi; Xu Chaonan; Lin Jian; Sun Tiantuo

    2012-01-01

    Er 3+ doped CaBi 2 Ta 2 O 9 (CBT) bismuth layered-structure high temperature piezoelectric ceramics were synthesized by the traditional solid state method. The upconversion (UC) emission properties of Er 3+ doped CBT ceramics were investigated as a function of Er 3+ concentration and incident pump power. A bright green upconverted emission was obtained under excitation 980 nm at room temperature. The observed strong green and weak red emission bands corresponded to the transitions from 4 S 3/2 and 4 F 9/2 to 4 I 15/2 , respectively. The dependence of UC emission intensity on pumping power indicated that a three-photon process was involved in UC emissions. Studies of dielectric with temperature have also been carried out. Introduction of Er increased the Curie temperature of CBT, thus, making this ceramic suitable for sensor applications at higher temperatures. Because of its strong up-converted emission and increased Tc, the multifunctional high temperature piezoelectric ceramic may be useful in high temperature sensor, fluorescence thermometry, and optical-electro integration applications.

  12. Passive cooling effect of RC roof covered with the ceramics having high water retention and evaporation capacity

    Yamazaki, M; Kanaya, M; Shimazu, T; Ohashi, T; Kato, N; Horikoshi, T

    2011-01-01

    Hot days in metropolitan cities have increased remarkably by the heat island phenomenon these days. Thus the authors tried to develop the porous ceramics with high water retention and evaporation capacity as a maintenance-free material to improve thermal environment. The developed ceramic pellets have high water retention of more than 60% of water absorption and high water evaporation which is similar to water surface. In this study, three types of 5 meter squared large flat-roofed structural specimen simulated reinforced concrete (RC) slab were constructed on the outside. The variation of water content and temperature of the specimens and atmosphere temperature around the specimens were measured from summer in 2009. In the case of the ceramic pellets, the temperature under RC slab was around 15 deg. lower than that of the control. The results were probably contributed by passive cooling effect of evaporated rain water, and the effect was similar to in the case of the grasses. From the viewpoint of thermal environment improvement, substitution of a rooftop gardening by the porous ceramics could be a promising method.

  13. Passive cooling effect of RC roof covered with the ceramics having high water retention and evaporation capacity

    Yamazaki, M; Kanaya, M; Shimazu, T; Ohashi, T [INAX Corporation, 97-1, Yariba, Kume, Tokoname, Aichi, 479-0002 (Japan); Kato, N; Horikoshi, T, E-mail: m.yamazaki@i2.inax.co.jp [Department of Architecture, Nagoya Institute of technology, Gokiso-cho, Showa-ku, Nagoya, Aichi, 466-8555 (Japan)

    2011-10-29

    Hot days in metropolitan cities have increased remarkably by the heat island phenomenon these days. Thus the authors tried to develop the porous ceramics with high water retention and evaporation capacity as a maintenance-free material to improve thermal environment. The developed ceramic pellets have high water retention of more than 60% of water absorption and high water evaporation which is similar to water surface. In this study, three types of 5 meter squared large flat-roofed structural specimen simulated reinforced concrete (RC) slab were constructed on the outside. The variation of water content and temperature of the specimens and atmosphere temperature around the specimens were measured from summer in 2009. In the case of the ceramic pellets, the temperature under RC slab was around 15 deg. lower than that of the control. The results were probably contributed by passive cooling effect of evaporated rain water, and the effect was similar to in the case of the grasses. From the viewpoint of thermal environment improvement, substitution of a rooftop gardening by the porous ceramics could be a promising method.

  14. Large ceramics for fusion applications

    Hauth, W.E.; Stoddard, S.D.

    1979-01-01

    Prominent ceramic raw materials and products manufacturers were surveyed to determine the state of the art for alumina ceramic fabrication. This survey emphasized current capabilities and limitations for fabrication of large, high-density, high-purity, complex shapes. Some directions are suggested for future needs and development. Ceramic-to-ceramic sealing has applications for several technologies that require large and/or complex vacuum-tight ceramic shapes. Information is provided concerning the assembly of complex monolithic ceramic shapes by bonding of subassemblies at temperatures ranging from 450 to 1500 0 C. Future applications and fabrication techniques for various materials are presented

  15. High level leaching of heavy metals from colorful ceramic foodwares: a potential risk to human.

    Aderemi, Taiwo Adedoyin; Adenuga, Adeniyi Abiodun; Oyekunle, John Adekunle Oyedele; Ogunfowokan, Aderemi Okunola

    2017-07-01

    Ceramic foodwares are among the products used by people on daily basis without being cautious of exposures to heavy metals through possible leaching from the glaze ceramics. This study investigated the levels of heavy metals found in some commonly used ceramic foodwares in Nigeria with the aim of determining levels of human exposures through the use of the ceramics. To achieve this, acid digestion was carried out for the total metal concentrations and leaching tests were done using 4% acetic acid as a leaching agent. Metal concentrations were quantified using flame atomic absorption spectrometry (FAAS) and particle-induced X-ray emission spectrometry (PIXES) analysis. All the ceramic foodwares studied were found to contain varied amounts of heavy metals in their glazes, with concentrations in the range of 26.45-2071.46, 5.20-547.00, 1.24-2681.02, 2590.00-8848.40, 6.42-654.66, 112.69-649.95, 63.38-2518.51, and 3786.51-8249.44 μg g -1 for Pb, Cd, Zn, As, Cu, Cr, Mn, and Fe, respectively. Concentrations of the metals leached from the ceramics were in the range of 0.11-0.97, 0.01-0.28, 0.00-4.19, 1.93-15.00, 0.01-0.41, 0.09-0.60, 0.01-2.14, and 0.01-11.53 mgL -1 for Pb, Cd, Zn, As, Cu, Cr, Mn, and Fe, respectively. Comparing the ratio of the metals leached from the ceramic wares with those of the metal oxides in the ceramics, it was noticeable that not all the metals detected in the ceramic samples were domiciled in the glaze but in the clay materials used for the ceramics.

  16. Ultra-high polarity ceramics induced extrinsic high permittivity of polymers contributing to high permittivity of 2-2 series composites

    Feng, Yefeng; Zhang, Jianxiong; Hu, Jianbing; Peng, Cheng; He, Renqi

    2018-01-01

    Induced polarization at interface has been confirmed to have significant impact on the dielectric properties of 2-2 series composites bearing Si-based semi-conductor sheet and polymer layer. By compositing, the significantly elevated high permittivity in Si-based semi-conductor sheet should be responsible for the obtained high permittivity in composites. In that case, interface interaction could include two aspects namely a strong electrostatic force from high polarity polymeric layer and a newborn high polarity induced in Si-based ceramic sheet. In this work, this class of interface induced polarization was successfully extended into another 2-2 series composite system made up of ultra-high polarity ceramic sheet and high polarity polymer layer. By compositing, the greatly improved high permittivity in high polarity polymer layer was confirmed to strongly contribute to the high permittivity achieved in composites. In this case, interface interaction should consist of a rather large electrostatic force from ultra-high polarity ceramic sheet with ionic crystal structure and an enhanced high polarity induced in polymer layer based on a large polarizability of high polarity covalent dipoles in polymer. The dielectric and conductive properties of four designed 2-2 series composites and their components have been detailedly investigated. Increasing of polymer inborn polarity would lead to a significant elevating of polymer overall polarity in composite. Decline of inherent polarities in two components would result in a mild improving of polymer total polarity in composite. Introducing of non-polarity polymeric layer would give rise to a hardly unaltered polymer overall polarity in composite. The best 2-2 composite could possess a permittivity of ˜463 at 100 Hz 25.7 times of the original permittivity of polymer in it. This work might offer a facile route for achieving the promising composite dielectrics by constructing the 2-2 series samples from two high polarity

  17. NATO Advanced Research Workshop on Boron Rich Solids Sensors for Biological and Chemical Detection, Ultra High Temperature Ceramics, Thermoelectrics, Armor

    Orlovskaya, Nina

    2011-01-01

    The objective of this book is to discuss the current status of research and development of boron-rich solids as sensors, ultra-high temperature ceramics, thermoelectrics, and armor. Novel biological and chemical sensors made of stiff and light-weight boron-rich solids are very exciting and efficient for applications in medical diagnoses, environmental surveillance and the detection of pathogen and biological/chemical terrorism agents. Ultra-high temperature ceramic composites exhibit excellent oxidation and corrosion resistance for hypersonic vehicle applications. Boron-rich solids are also promising candidates for high-temperature thermoelectric conversion. Armor is another very important application of boron-rich solids, since most of them exhibit very high hardness, which makes them perfect candidates with high resistance to ballistic impact. The following topical areas are presented: •boron-rich solids: science and technology; •synthesis and sintering strategies of boron rich solids; •microcantileve...

  18. Continuous Fiber Ceramic Composites

    Fareed, Ali [Honeywell Advanced Composites Inc. (HACI), Newark, DE (United States); Craig, Phillip A. [Honeywell Advanced Composites Inc. (HACI), Newark, DE (United States)

    2002-09-01

    Fiber-reinforced ceramic composites demonstrate the high-temperature stability of ceramics--with an increased fracture toughness resulting from the fiber reinforcement of the composite. The material optimization performed under the continuous fiber ceramic composites (CFCC) included a series of systematic optimizations. The overall goals were to define the processing window, to increase the robustinous of the process, to increase process yield while reducing costs, and to define the complexity of parts that could be fabricated.

  19. Influence of phase transformations on the mechanical behaviour of refractory ceramics at high temperature

    Schmitt, N.; Poirier, J.

    2009-01-01

    Refractories used at high temperature are subjected to high chemical and mechanical stresses. The mastery of their microstructure as well as the phase changes occurring in service is essential to ensure resistance to wear and failure of refractory linings. Great progress has been made: combining efficient techniques for the investigation of the microstructure with powerful numerical tools (thermochemical and thermo-mechanical computations) provides information (e.g., degradation mechanisms) that cannot be obtained directly. Also multi-physical and multi-scale models developing materials with high-performance for higher temperature and with longer lifetime. In this paper, through several examples we show some interactions between the mechanical behavior and the microstructure transformations of refractory ceramics. The tools developed to characterize their microstructure change in situ (e.g., at high temperature) and to identify their kinetics are described. Some methodologies and tools developed in recent years, today, provide a better understanding of in-service behavior of refractories while identifying the critical material and process parameters likely to increase life-time. (authors)

  20. Refining of high-temperature uranium melt by filtration through foam-ceramic filters

    Antsiferov, V.N.; Porozova, S.E.; Filippov, V.B.; Shtutsa, M.G.; Il'enko, E.V.; Kolotygina, N.S.

    2004-01-01

    An opportunity of applying foam-ceramic filters of corundum-mullite composition has been studied in refining natural uranium melts. Uranium melting conditions were chosen depending on technical characteristics of the foam ceramic filters. When their using, a portion of nonmetallic inclusions decreases by 20-30% (as little as 2.0-3.5% ingot weight), their size is reduced and their distribution in the ingot volume is equalized, contamination of uranium by the filter material being failed to be noticed. The parameters of foam-ceramic filters are optimized for provision of stable characteristics of uranium melt filtration process [ru

  1. Fabrication of crystal-oriented barium-bismuth titanate ceramics in high magnetic field and subsequent reaction sintering

    Tanaka, Satoshi; Tomita, Yusuke; Furushima, Ryoichi; Uematsu, Keizo; Shimizu, Hiroyuki; Doshida, Yutaka

    2009-01-01

    High magnetic field was applied to fabricate novel lead-free piezoelectric ceramics with a textured structure. A compact of crystallographically oriented grains was prepared by dry forming in a high magnetic field from a mixed slurry of bismuth titanate and barium titanate powders. Bismuth titanate particles with a size of about 1 μ m were used as the host material. In the forming process, the slurry was poured into a mold and set in a magnetic field of 10 T until completely dried. Bismuth titanate particles were highly oriented in the slurry under the magnetic field. The dried powder compact consisted of highly oriented bismuth titanate particles and randomly oriented barium titanate particles. Barium bismuth titanate ceramics with a- and b-axis orientations were successfully produced from the dried compact by sintering at temperatures above 1100 deg. C.

  2. Investigations and characterization of the microstructure of special ceramic materials using the high-resolution electron microscope

    Kirn, M.

    1979-01-01

    The possibilities to characterize phases and microstructures by direct lattice imaging are indicated in the following work. Ceramic materials are particularly suitable for this as these exhibit a high mechanical stability in the investigation in the transmission electron microscope. First of all the fundamentals of the high-resolution electron microscopy are introduced and the various resulting possibilities to characterize microstructures are presented. A report then follows on experimental observations on undisturbed crystals of special ceramics on a Si 3 N 4 basis. Furthermore, it is shown that the high-resolution electron microscope provides valuable contributions to the determination of structure, in particular of twin variants. Finally, revealing information on the structure of the interfaces was obtained with the help of high-resolution electron microscopy. (orig./IHOE) [de

  3. Large scale commercial fabrication of high quality graphene-based assays for biomolecule detection

    Lerner, Mitchell; Gao, Yingning; Goldsmith, Brett; Barron, Francie

    Large numbers of high quality graphene transistors with mobility approximately 5000 cm2 / V * s were fabricated by chemical vapor deposition and packaged into ceramic carriers with an open cavity design. The ceramic carrier is compatible with standard electronics assembly, enabling the readout of graphene properties on the benchtop without large, expensive probing systems. After chemical functionalization, these sensors demonstrate sensitivity in the pM range and selectivity to many classes of biomolecules as a three terminal liquid-gated field effect transistor. High precision measurements of protein kinetics captured using this technology, commercially known as AGILE R100, are comparable and can exceed the capabilities of state-of-the-art biomolecule characterization tools. Recently published in Sensors and Actuators B

  4. Investigation of deterioration mechanism of electrical ceramic insulating materials under high temperature

    Mizutani, Yoshinobu; Ito, Tetsuo; Okamoto, Tatsuki; Kumazawa, Ryoji; Aizawa, Rie; Moriyama, Hideshige

    2000-01-01

    It is thought that ceramic insulator can be applied to electric power equipments that are under high temperature not to be able use organic materials. Our research has suggested components of mica-alumina combined insulation. As the results of and carried out temperature accelerating test, combined insulation life is expected long term over 40 years at over 500-Celsius degrees. However to construct high reliable insulating system, it is clarified deterioration mechanism on combined insulation and evaluates life of that. Therefore we carried out metal behavior test and voltage aging test using mica-sheet and alumina-cloth that are components of combined insulation under high temperature in nitrogen gas atmosphere. It is cleared two metal behavior mechanisms: One is that the opening of insulator are filled up with copper that is oxidized, the other is the metal diffuses in alumina-cloth through surface. And distance of metal behavior is able to be estimated at modulate temperature and in modulate time. It is also cleared that alumina-cloth is deteriorated by metal behavior into alumina-cloth. These results indicate that combined insulation is deteriorated from electrode side by metal behavior and is finally broken down through alumina-cloth. (author)

  5. Oxidation Study of an Ultra High Temperature Ceramic Coatings Based on HfSiCN

    Sacksteder, Dagny; Waters, Deborah L.; Zhu, Dongming

    2018-01-01

    High temperature fiber-reinforced ceramic matrix composites (CMCs) are important for aerospace applications because of their low density, high strength, and significantly higher-temperature capabilities compared to conventional metallic systems. The use of the SiCf/SiC and Cf/SiC CMCs allows the design of lighter-weight, more fuel efficient aircraft engines and also more advanced spacecraft airframe thermal protection systems. However, CMCs have to be protected with advanced environmental barrier coatings when they are incorporated into components for the harsh environments such as in aircraft engine or spacecraft applications. In this study, high temperature oxidation kinetics of an advanced HfSiCN coating on Cf/SiC CMC substrates were investigated at 1300 C, 1400 C, and 1500 C by using thermogravimetric analysis (TGA). The coating oxidation reaction parabolic rate constant and activation energy were estimated from the experimental results. The oxidation reaction studies showed that the coatings formed the most stable, predominant HfSiO4-HfO2 scales at 1400 C. A peroxidation test at 1400 C then followed by subsequent oxidation tests at various temperatures also showed more adherent scales and slower scale growth because of reduced the initial transient oxidation stage and increased HfSiO4-HfO2 content in the scales formed on the HfSiCN coatings.

  6. Engineering high quality medical software

    Coronato, Antonio

    2018-01-01

    This book focuses on high-confidence medical software in the growing field of e-health, telecare services and health technology. It covers the development of methodologies and engineering tasks together with standards and regulations for medical software.

  7. Microfabrication of a Novel Ceramic Pressure Sensor with High Sensitivity Based on Low-Temperature Co-Fired Ceramic (LTCC Technology

    Chen Li

    2014-06-01

    Full Text Available In this paper, a novel capacitance pressure sensor based on Low-Temperature Co-Fired Ceramic (LTCC technology is proposed for pressure measurement. This approach differs from the traditional fabrication process for a LTCC pressure sensor because a 4J33 iron-nickel-cobalt alloy is applied to avoid the collapse of the cavity and to improve the performance of the sensor. Unlike the traditional LTCC sensor, the sensitive membrane of the proposed sensor is very flat, and the deformation of the sensitivity membrane is smaller. The proposed sensor also demonstrates a greater responsivity, which reaches as high as 13 kHz/kPa in range of 0–100 kPa. During experiments, the newly fabricated sensor, which is only about 6.5 cm2, demonstrated very good performance: the repeatability error, hysteresis error, and nonlinearity of the sensor are about 4.25%, 2.13%, and 1.77%, respectively.

  8. Fabrication of Nd:YAG transparent ceramics with both TEOS and MgO additives

    Yang Hao; Qin Xianpeng; Zhang Jian; Wang Shiwei; Ma Jan; Wang Lixi; Zhang Qitu

    2011-01-01

    Research highlights: → It is well known that the use of TEOS as sintering aid is required to reach fully dense and transparent Nd:YAG ceramics. However, it is difficult to produce high quality transparent Nd:YAG ceramics only using TEOS as sintering aid. In this present work, high quality transparent Nd:YAG ceramic was fabricated using both TEOS and MgO as sintering aids. There have been few reports that both TEOS and MgO were co-added as sintering aids in YAG or Nd:YAG transparent ceramics to date. The transmittance of Nd:YAG ceramic is 83.8% at 1064 nm. The effect of MgO on the optical properties of transparent ceramics was also studied. - Abstract: Neodymium doped YAG transparent ceramics were fabricated by vacuum reactive sintering method using commercial α-Al 2 O 3 , Y 2 O 3 and Nd 2 O 3 powders as the starting materials with both tetraethyl orthosilicate (TEOS) and MgO as sintering aids. The morphologies and microstructure of the powders and Nd:YAG transparent ceramics were investigated. Fully dense Nd:YAG ceramics with average grain size of ∼10 μm were obtained by vacuum sintering at 1780 deg. C for 8 h. No pores and grain-boundary phases were observed. The in-line transmittance of the ceramic was 83.8% at 1064 nm.

  9. Fundamental Investigation of High-Velocity Impact of Ductile Projectiles on Confined Ceramic Targets

    Leavy, B; Krauthauser, C; Houskamp, J; LaSalvia, J

    2006-01-01

    .... One goal of this program is to improve the capabilities of computational tools for the design and analysis of ceramic armors, which offer greatly enhanced protection capabilities at reduced weights...

  10. A novel biomimetic approach to the design of high-performance ceramic/metal composites

    Launey, Maximilien E.; Munch, Etienne; Alsem, Daan Hein; Saiz, Eduardo; Tomsia, Antoni P.; Ritchie, Robert O.

    2009-08-01

    The prospect of extending natural biological design to develop new synthetic ceramic-metal composite materials is examined. Using ice-templating of ceramic suspensions and subsequent metal infiltration, we demonstrate that the concept of ordered hierarchical design can be applied to create fine-scale laminated ceramic-metal (bulk) composites that are inexpensive, lightweight and display exceptional damage-tolerance properties. Specifically, Al{sub 2}O{sub 3}/Al-Si laminates with ceramic contents up to approximately 40 vol% and with lamellae thicknesses down to 10 {micro}m were processed and characterized. These structures achieve an excellent fracture toughness of 40 MPa{radical}m at a tensile strength of approximately 300 MPa. Salient toughening mechanisms are described together with further toughening strategies.

  11. A new high temperature resistant glass–ceramic coating for gas ...

    Unknown

    resultant coatings showed presence of a number of microcrystalline phases. SEM micrographs ... processing of two novel glass–ceramic coating materials, ... stainless steel tray to yield frit (a friable glassy material). .... Frit (– 20 mesh) powder.

  12. Study of aluminium oxide from high-alumina refractory ceramics by ...

    Wintec

    Keywords. Ceramics; aluminium oxide; X-ray diffraction; scanning electron microscopy; thermolumi- nescence. ... and ruby, consists of a slightly distorted hexagonal O. 2– .... a very complex structure consisting of a broad distribu- .... Imax (a.u.).

  13. High Radiation Tolerant Ceramic Voltage Isolator (Non-optical Gate Driver), Phase I

    National Aeronautics and Space Administration — The goal of the Phase I effort is to design, develop and demonstrate a novel solid-state ceramic-based voltage isolator and demonstrate its potential to provide a...

  14. Implementation Challenges for Sintered Silicon Carbide Fiber Bonded Ceramic Materials for High Temperature Applications

    Singh, M.

    2011-01-01

    During the last decades, a number of fiber reinforced ceramic composites have been developed and tested for various aerospace and ground based applications. However, a number of challenges still remain slowing the wide scale implementation of these materials. In addition to continuous fiber reinforced composites, other innovative materials have been developed including the fibrous monoliths and sintered fiber bonded ceramics. The sintered silicon carbide fiber bonded ceramics have been fabricated by the hot pressing and sintering of silicon carbide fibers. However, in this system reliable property database as well as various issues related to thermomechanical performance, integration, and fabrication of large and complex shape components has yet to be addressed. In this presentation, thermomechanical properties of sintered silicon carbide fiber bonded ceramics (as fabricated and joined) will be presented. In addition, critical need for manufacturing and integration technologies in successful implementation of these materials will be discussed.

  15. Application of neutron activation analysis in study of ancient ceramics

    Li Guoxia; Zhao Weijuan; Gao Zhengyao; Xie Jianzhong; Huang Zhongxiang; Jia Xiuqin; Han Song

    2000-01-01

    Trace-elements in ancient ceramics and imitative ancient ceramics were determined by neutron activation analysis (NAA). The NAA data are then analyzed by fuzzy cluster method and the trend cluster diagram is obtained. The raw material sources of ancient ceramics and imitative ancient ceramics are determined. The path for improving quality of imitative ancient ceramics is found

  16. High Thermal Dissipation of Al Heat Sink When Inserting Ceramic Powders by Ultrasonic Mechanical Coating and Armoring.

    Tsai, Wei-Yu; Huang, Guan-Rong; Wang, Kuang-Kuo; Chen, Chin-Fu; Huang, J C

    2017-04-26

    Aluminum alloys, which serve as heat sink in light-emitting diode (LED) lighting, are often inherent with a high thermal conductivity, but poor thermal total emissivity. Thus, high emissive coatings on the Al substrate can enhance the thermal dissipation efficiency of radiation. In this study, the ultrasonic mechanical coating and armoring (UMCA) technique was used to insert various ceramic combinations, such as Al₂O₃, SiO₂, or graphite, to enhance thermal dissipation. Analytic models have been established to couple the thermal radiation and convection on the sample surface through heat flow equations. A promising match has been reached between the theoretical predictions and experimental measurements. With the adequate insertion of ceramic powders, the temperature of the Al heat sinks can be lowered by 5-11 °C, which is highly favorable for applications requiring cooling components.

  17. Wide gap active brazing of ceramic-to-metal-joints for high temperature applications

    Bobzin, K.; Zhao, L.; Kopp, N.; Samadian Anavar, S.

    2014-03-01

    Applications like solid oxide fuel cells and sensors increasingly demand the possibility to braze ceramics to metals with a good resistance to high temperatures and oxidative atmospheres. Commonly used silver based active filler metals cannot fulfill these requirements, if application temperatures higher than 600°C occur. Au and Pd based active fillers are too expensive for many fields of use. As one possible solution nickel based active fillers were developed. Due to the high brazing temperatures and the low ductility of nickel based filler metals, the modification of standard nickel based filler metals were necessary to meet the requirements of above mentioned applications. To reduce thermally induced stresses wide brazing gaps and the addition of Al2O3 and WC particles to the filler metal were applied. In this study, the microstructure of the brazed joints and the thermo-chemical reactions between filler metal, active elements and WC particles were analyzed to understand the mechanism of the so called wide gap active brazing process. With regard to the behavior in typical application oxidation and thermal cycle tests were conducted as well as tensile tests.

  18. Thermophysical Properties of High-Frequency Induction Heat Sintered Graphene Nanoplatelets/Alumina Ceramic Functional Nanocomposites

    Ahmad, Iftikhar; Subhani, Tayyab; Wang, Nannan; Zhu, Yanqiu

    2018-05-01

    This paper concerns the thermophysical properties of high-frequency induction heat (HFIH) sintered alumina ceramic nanocomposites containing various graphene nanoplatelets (GNP) concentrations. The GNP/alumina nanocomposites demonstrated high densities, fine-grained microstructures, highest fracture toughness and hardness values of 5.7 MPa m1/2 and 18.4 GPa, which found 72 and 8%, superior to the benchmarked monolithic alumina, respectively. We determine the role of GNP in tuning the microstructure and inducing toughening mechanisms in the nanocomposites. The sintered monolithic alumina exhibited thermal conductivity value of 24.8 W/mK; however, steady drops of 2, 15 and 19% were recorded after adding respective GNP contents of 0.25, 0.5 and 1.0 wt.% in the nanocomposites. In addition, a dwindling trend in thermal conductions with increasing temperatures was recorded for all sintered samples. Simulation of experimental results with proven theoretical thermal models showed the dominant role of GNP dispersions, microstructural porosity, elastic modulus and grain size in controlling the thermal transport properties of the GNP/alumina nanocomposites. Thermogravimetric analysis showed that the nanocomposite with up to 0.5 mass% of GNP is thermally stable at the temperatures greater than 875 °C. The GNP/alumina nanocomposites owning a distinctive combination of mechanical and thermal properties are promising contenders for the specific components of the aerospace engine and electronic devices having contact with elevated temperatures.

  19. Design Considerations for Ceramic Matrix Composite Vanes for High Pressure Turbine Applications

    Boyle, Robert J.; Parikh, Ankur H.; Nagpal, Vinod K.; Halbig, Michael C.

    2013-01-01

    Issues associated with replacing conventional metallic vanes with Ceramic Matrix Composite (CMC) vanes in the first stage of the High Pressure Turbine (HPT) are explored. CMC materials have higher temperature capability than conventional HPT vanes, and less vane cooling is required. The benefits of less vane coolant are less NOx production and improved vane efficiency. Comparisons between CMC and metal vanes are made at current rotor inlet temperatures and at an vane inlet pressure of 50 atm.. CMC materials have directionally dependent strength characteristics, and vane designs must accommodate these characteristics. The benefits of reduced NOx and improved cycle efficiency obtainable from using CMC vanes. are quantified Results are given for vane shapes made of a two dimensional CMC weave. Stress components due to thermal and pressure loads are shown for all configurations. The effects on stresses of: (1) a rib connecting vane pressure and suction surfaces; (2) variation in wall thickness; and (3) trailing edge region cooling options are discussed. The approach used to obtain vane temperature distributions is discussed. Film cooling and trailing edge ejection were required to avoid excessive vane material temperature gradients. Stresses due to temperature gradients are sometimes compressive in regions where pressure loads result in high tensile stresses.

  20. Novel polymer derived ceramic-high temperature heat flux sensor for gas turbine environment

    Nagaiah, N R; Kapat, J S; An, L; Chow, L

    2006-01-01

    This paper attempts to prove the feasibility of a novel High Temperature Heat Flux (HTHF) sensor for gas turbine environment. Based on the latest improvement in a new type of Polymer-Derived Ceramic (PDC) material, the authors present the design and development of a HTHF sensor based on PDC material, and show that such a sensor is indeed feasible. The PDC-HTHF sensor is fabricated using newly developed polymer derived SiCN, whose conductivity is controlled by proper composition and treatment condition. Direct measurements and characterization of the relevant material properties are presented. Electrical conductivity can be varied from 0 (insulator) to 100 (ohm.cm) -1 ; in addition a value of 4000 ppm/ 0 C (at 600 K) is obtained for temperature coefficient of resistance. This novel sensor is found to perform quite satisfactorily at about 1400 0 C for long term as compared to conventional heat flux sensors available commercially. This type of PDC-HTHF sensor can be used in harsh environments due to its high temperature resistance and resistance to oxidation. This paper also discusses lithography as a microfabrication technique to manufacture the proposed PDC-HTHF sensor. In our current design, the sensor dimensions are 2.5mm in diameter and 250 μm thickness

  1. The effects of porosity, electrode and barrier materials on the conductivity of piezoelectric ceramics in high humidity and dc electric field

    Weaver, P M; Cain, M G; Stewart, M; Anson, A; Franks, J; Lipscomb, I P; McBride, J W; Zheng, D; Swingler, J

    2012-01-01

    Prolonged operation of piezoelectric ceramic devices under high dc electric fields promotes leakage currents between the electrodes. This paper investigates the effects of ceramic porosity, edge conduction and electrode materials and geometry in the development of low resistance conduction paths through the ceramic. Localized changes in the ceramic structure and corresponding microscopic breakdown sites are shown to be associated with leakage currents and breakdown processes resulting from prolonged operation in harsh environments. The role of barrier coatings in mitigating the effects of humidity is studied, and results are presented on improved performance using composite diamond-like carbon/polymer coatings. In contrast to the changes in the electrical properties of the ceramic, the measurements of the piezoelectric properties showed no significant effect of humidity. (paper)

  2. THE STUDY OF HIGH DIELECTRIC CONSTANT MECHANISM OF La-DOPED Ba0.67Sr0.33TiO3 CERAMICS

    Xu, Jing; He, Bo; Liu, Han Xing

    It is a common and effective method to enhance the dielectric properties of BST ceramics by adding rare-earth elements. In this paper, it is important to analyze the cause of the high dielectric constant behavior of La-doped BST ceramics. The results show that proper rare earth La dopant (0.2≤x≤0.7) may greatly increase the dielectric constant of BST ceramics, and also improve the temperature stability, evidently. According to the current-voltage (J-V) characteristics, the proper La-doped BST ceramics may reach the better semiconductivity, with the decrease and increase in La doping, the ceramics are insulators. By using the Schottky barrier model and electric microstructure model to find the surface or grain boundary potential barrier height, the width of the depletion layer and grain size do play an important role in impacting the dielectric constant.

  3. Multi-layer SiC ceramics/Mo joints brazed using high-temperature solders

    Olesinska, W.; Kesik, J.

    2003-01-01

    The paper presents the results of studies on joining SiC ceramics with molybdenum, with the ceramic surface being activated by titanium, chromium or copper. Titanium or chromium were deposited by the sputtering technique, and copper - by the electro-chemical method. The microstructures of the SiC/Mo joints brazed with the CuMn13Ni3 solder and copper in a nitrogen atmosphere were examined and the results discussed. The joints, in which the ceramic surface was activated in addition with chromium, do not contain mechanical defects caused by the joining process, and the ceramic surface is covered with a continuous layer of the solder. A phase analysis of the interface surface identified an MeSiC phase. The mechanical strength of the joints in which the ceramic surface was modified by the Ti, Cr and Cu layers was markedly greater than that of the joints brazed directly to the uncoated ceramics with the use of active solders. (author)

  4. Production of ceramic-metal joints for high-vacuum applications and development of simulation program for discharge tube

    Kang, S. H.; Chung, K. H. [Seoul National University, Seoul (Korea)

    2000-04-01

    To develop a ceramic-metal jointed tube for high-vacuum applications, metalizing process and active metal brazing were investigated. Active metal brazing was adopted as a joining process to produce a high-vacuum tube which had high joint strength and reliability. A possibility for the development of new composition of Mo-Mn paste was studied. Also, to improve the strength and reliability of active metal brazed joint, TiN coating was introduced as a diffusion barrier. It was revealed that TiN coating could improve the joint strength and reliability. 100mm {phi} tube joint was produced using incusil ABA brazing alloy. The strength and reliability of manufactured tube showed higher value than commercial one. The electric field distribution in ceramic tube under high voltage was analyzed. Two dimensional electric field distribution was investigated under the existence of charged particles. From this result, electric field distribution at the surface of ceramic tube and the location of high electric field was predicted. Finally, Arc discharge was simulated to analyze the effect of arc discharge on the discharge tube wall. The maximum temperature of arc was 12000-13000K. The wall temperature was increased 100-170K by the arc discharge. 45 refs., 57 figs., 4 tabs. (Author)

  5. THE UTILIZATION OF Fe(III WASTE OF ETCHING INDUSTRY AS QUALITY ENHANCHEMENT MATERIAL IN CERAMIC ROOFTILE SYNTHESIS

    Eva Vaulina Yulistia Delsy

    2015-11-01

    Full Text Available Waste is produced from various industrial activities. FeCl3 used in this study as an addition to the material quality in synthesis of ceramic rooftile from Kalijaran village clay, Purbalingga. Etching industrial waste FeCl3 contacted with clay. Waste being varied waste as diluted and undiluted while clay grain size varied as 60, 80, 100, 140, and 230 mesh. Both clay and waste are contacted at 30-100 minutes. The results showed that the optimum of time and grain size variation is clay with 80 mesh grain size within 70 minutes. While physical properties of the rooftile contained Fe meet all ISO standards and are known to tile, the best quality is to use clay that has been in contact with the waste that is created 1000 times dilution. The stripping test of Fe (III by rain water and sea water showed that the average rate of Fe-striped of the tile body that is made with soaked with diluted waste are 0.068 ppm/day and 0.055 ppm/day while for tile bodies soaked with waste is not diluted are 0.0722 ppm/day and 0.0560 ppm/day.

  6. Development of a double-layered ceramic filter for aerosol filtration at high-temperatures: the filter collection efficiency.

    de Freitas, Normanda L; Gonçalves, José A S; Innocentini, Murilo D M; Coury, José R

    2006-08-25

    The performance of double-layered ceramic filters for aerosol filtration at high temperatures was evaluated in this work. The filtering structure was composed of two layers: a thin granular membrane deposited on a reticulate ceramic support of high porosity. The goal was to minimize the high pressure drop inherent of granular structures, without decreasing their high collection efficiency for small particles. The reticulate support was developed using the technique of ceramic replication of polyurethane foam substrates of 45 and 75 pores per inch (ppi). The filtering membrane was prepared by depositing a thin layer of granular alumina-clay paste on one face of the support. Filters had their permeability and fractional collection efficiency analyzed for filtration of an airborne suspension of phosphatic rock in temperatures ranging from ambient to 700 degrees C. Results revealed that collection efficiency decreased with gas temperature and was enhanced with filtration time. Also, the support layer influenced the collection efficiency: the 75 ppi support was more effective than the 45 ppi. Particle collection efficiency dropped considerably for particles below 2 microm in diameter. The maximum collection occurred for particle diameters of approximately 3 microm, and decreased again for diameters between 4 and 8 microm. Such trend was successfully represented by the proposed correlation, which is based on the classical mechanisms acting on particle collection. Inertial impaction seems to be the predominant collection mechanism, with particle bouncing/re-entrainment acting as detachment mechanisms.

  7. New ceramic materials

    Moreno, R.; Dominguez-Rodriguez, A.

    2010-01-01

    This article is to provide a new ceramic materials in which, with a control of their processing and thus their microstructural properties, you can get ceramic approaching ever closer to a metal, both in its structural behavior at low as at high temperatures. (Author) 30 refs.

  8. Dual-energy CT and ceramic or titanium prostheses material reduce CT artifacts and provide superior image quality of total knee arthroplasty.

    Kasparek, Maximilian F; Töpker, Michael; Lazar, Mathias; Weber, Michael; Kasparek, Michael; Mang, Thomas; Apfaltrer, Paul; Kubista, Bernd; Windhager, Reinhard; Ringl, Helmut

    2018-06-07

    To evaluate the influence of different scan parameters for single-energy CT and dual-energy CT, as well as the impact of different material used in a TKA prosthesis on image quality and the extent of metal artifacts. Eight pairs of TKA prostheses from different vendors were examined in a phantom set-up. Each pair consisted of a conventional CoCr prosthesis and the corresponding anti-allergic prosthesis (full titanium, ceramic, or ceramic-coated) from the same vendor. Nine different (seven dual-energy CT and two single-energy CT) scan protocols with different characteristics were used to determine the most suitable CT protocol for TKA imaging. Quantitative image analysis included assessment of blooming artifacts (metal implants appear thicker on CT than they are, given as virtual growth in mm in this paper) and streak artifacts (thick dark lines around metal). Qualitative image analysis was used to investigate the bone-prosthesis interface. The full titanium prosthesis and full ceramic knee showed significantly fewer blooming artifacts compared to the standard CoCr prosthesis (mean virtual growth 0.6-2.2 mm compared to 2.9-4.6 mm, p energy CT protocols showed less blooming (range 3.3-3.8 mm) compared to single-energy protocols (4.6-5.5 mm). The full titanium and full ceramic prostheses showed significantly fewer streak artifacts (mean standard deviation 77-86 Hounsfield unit (HU)) compared to the standard CoCr prosthesis (277-334 HU, p energy CT protocols had fewer metal streak artifacts (215-296 HU compared to single-energy CT protocols (392-497 HU)). Full titanium and ceramic prostheses were ranked superior with regard to the image quality at the bone/prosthesis interface compared to a standard CoCr prosthesis, and all dual-energy CT protocols were ranked better than single-energy protocols. Dual-energy CT and ceramic or titanium prostheses reduce CT artifacts and provide superior image quality of total knee arthroplasty at the bone/prosthesis interface

  9. Progress In Developing an Impermeable, High Temperature Ceramic Composite for Advanced Reactor Clad And Structural Applications

    Feinroth, Herbert; Hao, Bernard; Fehrenbacher, Larry; Patterson, Mark

    2002-01-01

    Most Advanced Reactors for Energy and Space Applications require higher temperature materials for fuel cladding and core internal structures. For temperatures above 500 deg. C, metal alloys do not retain sufficient strength or long term corrosion resistance for use in either water, liquid metal or gas cooled systems. In the case of water cooled systems, such metals react exo-thermically with water during core overheating accidents, thus requiring extensive and expensive emergency systems to protect against major releases. Past efforts to apply ceramic composites (oxide, carbide or nitride based) having passive safety characteristics, good strength properties at high temperatures, and reasonable resistance to crack growth, have not been successful, either because of irradiation induced effects, or lack of impermeability to fission gases. Under a Phase 1 SBIR (Small Business Innovative Research) project sponsored by DOE's Office of Nuclear Energy, the authors have developed a new material system that may solve these problems. A hybrid tubular structure (0.6 inches in outside diameter) consisting of an inner layer of monolithic silicon carbide (SiC) and outer layers of SiC-SiC composite, bonded to the inner layer, has been fabricated in small lengths. Room temperature permeability tests demonstrate zero gas leakage at pressures up to 120 psig internal pressure. Four point flexural bending tests on these hybrid tubular specimens demonstrate a 'graceful' failure mode: i.e. - the outer composite structure sustains a failure mode under stress that is similar to the yield vs. stress characteristics of metal structures. (authors)

  10. Effective and highly recyclable ceramic membrane based on amorphous nanosilica for dye removal from t

    Gehan M.K. Tolba

    2016-03-01

    Full Text Available In this study, an adsorptive ceramic membrane was prepared by a simple dry pressing of a mixture of nanosilica produced from low cost rice husk by hydrothermal technique at sub-critical water conditions, calcium phosphate, and ammonium acetate together and then calcined at 600 °C in air. Optimization of the raw materials ratio was found to be necessary to avoid crack formation during sintering process. The membrane microstructure, dye removal efficiency and the permeation flux of the membranes were investigated. The membrane was tested to remove the methylene blue from aqueous solution. Results show that the removal of the dye increases as the silica content increases in the all given membranes and it decreases with an increase in the ammonium acetate. Moreover, the water flux decreases with an increase in the silica content. The methylene blue adsorbed onto the silica membrane can be removed by calcination and the membrane could be recycled several times without any obvious loss in the adsorption performance. In conclusion, this study demonstrates a convenient strategy to prepare an effective adsorptive membrane, which can be applied as a highly recyclable membrane for the adsorption of organic maters.

  11. Full Polymer Dielectric Elastomeric Actuators (DEA Functionalised with Carbon Nanotubes and High-K Ceramics

    Tilo Köckritz

    2016-09-01

    Full Text Available Dielectric elastomer actuators (DEA are special devices which have a simple working and construction principle and outstanding actuation properties. The DEAs consist of a combination of different materials for the dielectric and electrode layers. The combination of these layers causes incompatibilities in their interconnections. Dramatic differences in the mechanical properties and bad adhesion of the layers are the principal causes for the reduction of the actuation displacement and strong reduction of lifetime. Common DEAs achieve actuation displacements of 2% and a durability of some million cycles. The following investigations represent a new approach to solving the problems of common systems. The investigated DEA consists of only one basic raw polymer, which was modified according to the required demands of each layer. The basic raw polymer was modified with single-walled carbon nanotubes or high-k ceramics, for example, lead magnesium niobate-lead titanate. The development of the full polymer DEA comprised the development of materials and technologies to realise a reproducible layer composition. It was proven that the full polymer actuator worked according to the theoretical rules. The investigated system achieved actuation displacements above 20% regarding thickness, outstanding interconnections at each layer without any failures, and durability above 3 million cycles without any indication of an impending malfunction.

  12. Characterization of ceramics and intermetallics fabricated by self-propagating high-temperature synthesis

    Hurst, J.B.

    1989-05-01

    Three efforts aimed at investigating the process of self-propagating high temperature synthesis (SHS) for the fabrication of structural ceramics and intermetallics are summarized. Of special interest was the influence of processing variables such as exothermic dopants, gravity, and green state morphology in materials produced by SHS. In the first effort directed toward the fabrication of SiC, exothermic dopants of yttrium and zirconium were added to SiO2 or SiO2 + NiO plus carbon powder mix and processed by SHS. This approach was unsuccessful since it did not produce the desired product of crystalline SiC. In the second effort, the influence of gravity was investigated by examining Ni-Al microstructures which were produced by SHS combustion waves traveling with and opposite the gravity direction. Although final composition and total porosities of the combusted Ni-Al compounds were found to be gravity independent, larger pores were created in those specimens which were combusted opposite to the gravity force direction. Finally, it was found that green microstructure has a significant effect on the appearance of the combusted piece. Severe pressing laminations were observed to arrest the combustion front for TiC samples

  13. Quality management manual for production of high quality cassava flour

    Dziedzoave, Nanam Tay; Abass, Adebayo Busura; Amoa-Awua, Wisdom K.

    The high quality cassava flour (HQCF) industry has just started to evolve in Africa and elsewhere. The sustainability of the growing industry, the profitability of small- and medium-scale enterprises (SMEs) that are active in the industry and good-health of consumers can best be guaranteed through...... the adoption of proper quality and food safety procedures. Cassava processing enterprises involved in the productionof HQCF must therefore be commited to the quality and food safety of the HQCF. They must have the right technology, appropriate processing machhinery, standard testing instruments...... and the necessary technical expertise. This quality manual was therefore developed to guide small- to medium-scale cassava in the design and implematation of Hazard Analysis Critical Control Point (HACCP) system and Good manufacturing Practices (GMP) plans for HQCF production. It describes the HQCF production...

  14. Lattice Thermal Conductivity of Ultra High Temperature Ceramics ZrB2 and HfB2 from Atomistic Simulations

    Lawson, John W.; Murray, Daw S.; Bauschlicher, Charles W., Jr.

    2011-01-01

    Atomistic Green-Kubo simulations are performed to evaluate the lattice thermal conductivity for single crystals of the ultra high temperature ceramics ZrB2 and HfB2 for a range of temperatures. Recently developed interatomic potentials are used for these simulations. Heat current correlation functions show rapid oscillations which can be identified with mixed metal-Boron optical phonon modes. Agreement with available experimental data is good.

  15. High quality-factor optical resonators

    Henriet, Rémi; Salzenstein, Patrice; Coillet, Aurélien; Saleh, Khaldoun; Chembo, Yanne K; Ristic, Davor; Ferrari, Maurizio; Mortier, Michel; Rasoloniaina, Alphonse; Dumeige, Yannick; Féron, Patrice; Cibiel, Gilles; Llopis, Olivier

    2014-01-01

    Various resonators are investigated for microwave photonic applications. Micro-sphere, disk and fiber ring resonators were designed, realized and characterized. Obtained quality factors are as high as Q = 10 10 . (paper)

  16. New High-Performance SiC Fiber Developed for Ceramic Composites

    DiCarlo, James A.; Yun, Hee Mann

    2002-01-01

    Sylramic-iBN fiber is a new type of small-diameter (10-mm) SiC fiber that was developed at the NASA Glenn Research Center and was recently given an R&D 100 Award for 2001. It is produced by subjecting commercially available Sylramic (Dow Corning, Midland, MI) SiC fibers, fabrics, or preforms to a specially designed high-temperature treatment in a controlled nitrogen environment for a specific time. It can be used in a variety of applications, but it currently has the greatest advantage as a reinforcement for SiC/SiC ceramic composites that are targeted for long-term structural applications at temperatures higher than the capability of metallic superalloys. The commercial Sylramic SiC fiber, which is the precursor for the Sylramic-iBN fiber, is produced by Dow Corning, Midland, Michigan. It is derived from polymers at low temperatures and then pyrolyzed and sintered at high temperatures using boron-containing sintering aids (ref. 1). The sintering process results in very strong fibers (>3 GPa) that are dense, oxygen-free, and nearly stoichiometric. They also display an optimum grain size that is beneficial for high tensile strength, good creep resistance, and good thermal conductivity (ref. 2). The NASA-developed treatment allows the excess boron in the bulk to diffuse to the fiber surface where it reacts with nitrogen to form an in situ boron nitride (BN) coating on the fiber surface (thus the product name of Sylramic-iBN fiber). The removal of boron from the fiber bulk allows the retention of high tensile strength while significantly improving creep resistance and electrical conductivity, and probably thermal conductivity since the grains are slightly larger and the grain boundaries cleaner (ref. 2). Also, as shown in the graph, these improvements allow the fiber to display the best rupture strength at high temperatures in air for any available SiC fiber. In addition, for CMC applications under oxidizing conditions, the formation of an in situ BN surface layer

  17. High-quality compressive ghost imaging

    Huang, Heyan; Zhou, Cheng; Tian, Tian; Liu, Dongqi; Song, Lijun

    2018-04-01

    We propose a high-quality compressive ghost imaging method based on projected Landweber regularization and guided filter, which effectively reduce the undersampling noise and improve the resolution. In our scheme, the original object is reconstructed by decomposing of regularization and denoising steps instead of solving a minimization problem in compressive reconstruction process. The simulation and experimental results show that our method can obtain high ghost imaging quality in terms of PSNR and visual observation.

  18. [Ceramic-on-ceramic bearings in total hip arthroplasty (THA)].

    Sentürk, U; Perka, C

    2015-04-01

    The main reason for total hip arthroplasty (THA) revision is the wear-related aseptic loosening. Younger and active patients after total joint replacement create high demands, in particular, on the bearings. The progress, especially for alumina ceramic-on-ceramic bearings and mixed ceramics have solved many problems of the past and lead to good in vitro results. Modern ceramics (alumina or mixed ceramics containing alumina) are extremely hard, scratch-resistant, biocompatible, offer a low coefficient of friction, superior lubrication and have the lowest wear rates in comparison to all other bearings in THA. The disadvantage of ceramic is the risk of material failure, i.e., of ceramic fracture. The new generation of mixed ceramics (delta ceramic), has reduced the risk of head fractures to 0.03-0.05 %, but the risk for liner fractures remains unchanged at about 0.02 %. Assuming a non-impinging component implantation, ceramic-on-ceramic bearings have substantial advantages over all other bearings in THA. Due to the superior hardness, ceramic bearings produce less third body wear and are virtually impervious to damage from instruments during the implantation process. A specific complication for ceramic-on-ceramic bearings is "squeaking". The high rate of reported squeaking (0.45 to 10.7 %) highlights the importance of precise implant positioning and the stem and patient selection. With precise implant positioning this problem is rare with many implant designs and without clinical relevance. The improved tribology and the presumable resulting implant longevity make ceramic-on-ceramic the bearing of choice for young and active patients. Georg Thieme Verlag KG Stuttgart · New York.

  19. Influence of radiant heating treatments on fusion of high-temperature superconducting yttrium ceramics

    Bitenbaev, M.I.; Polyakov, A.I.

    1999-01-01

    Regardless of the fact that the materials made of HTSC-ceramics are promising, there is no any information about their successful practical application in publications. To our opinion, it is explained by the fact, first of all, that the conservative technologies of the powder metallurgy do not allow producing HTSC systems with excellent operating performance (structure homogeneity, long-term stability of Sc properties and etc.). This report presents outcomes of experiments on fusion of yttrium ceramics containing raw components irradiated by g-rays 60 Co under the temperature exceeding 500 degrees C. HTSC properties of ceramics were studied according to their differential spectra of radio-frequency (RF) field absorption. The RF absorption spectrum of yttrium ceramics samples produced according to conservative technology is sufficiently permitted triplet with the Sc transition temperatures range of 80 K, 90 K, 95 K. Irradiation under the increased temperatures and mechanical limitation allow producing samples of yttrium HTSC-ceramics with sufficient homogeneous structure and superconducting properties that are stable to air conditions for not less than one year

  20. Immobilization of actinides in stable mineral type and ceramic materials (high temperature synthesis)

    Starkov, O.; Konovalov, E.

    1996-05-01

    Alternative vitrification technologies are being developed in the world for the immobilization of high radioactive waste in materials with improved thermodynamic stability, as well as improved chemical and thermal stability and stability to radiation. Oxides, synthesized in the form of analogs to rock-forming minerals and ceramics, are among those materials that have highly stable properties and are compatible with the environment. In choosing the appropriate material, we need to be guided by its geometric stability, the minimal number of cations in the structure of the material and the presence of structural elements in the mineral that are isomorphs of uranium and thorium, actinoids found in nature. Rare earth elements, yttrium, zirconium and calcium are therefore suitable. The minerals listed in the table (with the exception of the zircon) are pegatites by origin, i.e. they are formed towards the end of the magma crystallization of silicates form the residual melt, enriched with Ta, Nb, Ti, Zr, Ce, Y, U and Th. Uranium and thorium in the form of isomorphic admixtures form part of the lattice of the mineral. These minerals, which are rather simple in composition and structure and are formed under high temperatures, may be viewed as natural physio-chemical systems that are stable and long-lived in natural environments. The similarity of the properties of actinoids and lanthanoids plays an important role in the geochemistry of uranium and thorium; however, uranium (IV) is closer to the {open_quotes}heavy{close_quotes} group of lanthanoids (the yttrium group) while thorium (IV) is closer to the {open_quotes}light{close_quotes} group (the cerium group). That is why rare earth minerals contain uranium and thorium in the form of isomorphic admixtures.

  1. Single-crystal SrTiO3 fiber grown by laser heated pedestal growth method: influence of ceramic feed rod preparation in fiber quality

    D. Reyes Ardila

    1998-10-01

    Full Text Available The rapidly spreading use of optical fiber as a transmission medium has created an interest in fiber-compatible optical devices and methods for growing them, such as the Laser Heated Pedestal Growth (LHPG. This paper reports on the influence of the ceramic feed rod treatment on fiber quality and optimization of ceramic pedestal processing that allows improvements to be made on the final quality in a simple manner. Using the LHPG technique, transparent crack-free colorless single crystal fibers of SrTiO3 (0.50 mm in diameter and 30-40 mm in length were grown directly from green-body feed rods, without using external oxygen atmosphere.

  2. Ceramic heat exchanger

    LaHaye, Paul G.; Rahman, Faress H.; Lebeau, Thomas P. E.; Severin, Barbara K.

    1998-01-01

    A tube containment system. The tube containment system does not significantly reduce heat transfer through the tube wall. The contained tube is internally pressurized, and is formed from a ceramic material having high strength, high thermal conductivity, and good thermal shock resistance. The tube containment system includes at least one ceramic fiber braid material disposed about the internally pressurized tube. The material is disposed about the tube in a predetermined axial spacing arrangement. The ceramic fiber braid is present in an amount sufficient to contain the tube if the tube becomes fractured. The tube containment system can also include a plurality of ceramic ring-shaped structures, in contact with the outer surface of the tube, and positioned between the tube and the ceramic fiber braid material, and/or at least one transducer positioned within tube for reducing the internal volume and, therefore, the energy of any shrapnel resulting from a tube fracture.

  3. Acoustic emission as a screening tool for ceramic matrix composites

    Ojard, Greg; Goberman, Dan; Holowczak, John

    2017-02-01

    Ceramic matrix composites are composite materials with ceramic fibers in a high temperature matrix of ceramic or glass-ceramic. This emerging class of materials is viewed as enabling for efficiency improvements in many energy conversion systems. The key controlling property of ceramic matrix composites is a relatively weak interface between the matrix and the fiber that aids crack deflection and fiber pullout resulting in greatly increased toughness over monolithic ceramics. United Technologies Research Center has been investigating glass-ceramic composite systems as a tool to understand processing effects on material performance related to the performance of the weak interface. Changes in the interface have been shown to affect the mechanical performance observed in flexural testing and subsequent microstructural investigations have confirmed the performance (or lack thereof) of the interface coating. Recently, the addition of acoustic emission testing during flexural testing has aided the understanding of the characteristics of the interface and its performance. The acoustic emission onset stress changes with strength and toughness and this could be a quality tool in screening the material before further development and use. The results of testing and analysis will be shown and additional material from other ceramic matrix composite systems may be included to show trends.

  4. Development of high temperature resistant ceramic matrix composites based on SiC- and novel SiBNC-fibres

    Daenicke, Enrico

    2014-01-01

    Novel ceramic fibres in the quaternary system Si-B-C-N exhibit excellent high temperature stability and creep resistance. In th is work it was investigated, to what extent these outstanding properties of SiBNC-fibres can be transferred into ceramic matrix composites (CMC) in comparison to commercial silicon carbide (SiC) fibres. For the CMC development the liquid silicon infiltration (LSI) as well as the polymer infiltration and pyrolysis process (PIP) was applied. Extensive correlations between fibre properties, fibre coating (without, pyrolytic carbon, lanthanum phosphate), process parameters of the CMC manufacturing method and the mechanical and microstructural properties of the CMC before and after exposure to air could be established. Hence, the potential of novel CMCs can be assessed and application fields can be derived.

  5. High-temperature nanoporous ceramic monolith prepared from a polymeric bicontinuous microemulsion template.

    Jones, Brad H; Lodge, Timothy P

    2009-02-11

    Nanoporous ceramic with a unique pore structure was derived from an all-hydrocarbon polymeric bicontinuous microemulsion (BmuE). The BmuE was designed to allow facile removal of one phase, resulting in a nanoporous polymer monolith with BmuE-like structure. The pores were filled with a commercially available, polymeric precursor to nonoxide, Si-based ceramics. Pyrolysis resulted in a monolith of nanoporous ceramic, stable to at least 1000 degrees C, with a BmuE-like pore structure. The pore structure is disordered and 3-D continuous. Microscopy and gas sorption measurements suggest a well-defined pore size distribution spanning roughly 60-100 nm, sizes previously unattainable through related techniques.

  6. Mixed conduction protonic/electronic ceramic for high temperature electrolysis anode

    Goupil, Gregory

    2011-01-01

    This thesis validates the concept of mixed electron/proton ceramic conductors to be used as anode materials for intermediate temperature steam electrolyzer. The materials developed are based on cobaltites of alkaline-earth metals and rare earth elements commonly used for their high electronic conductivity in the temperature range of 300-600 C. The stability of each material has been assessed during 350 h in air and moist air. After checking the chemical compatibility with the BaZr 0.9 Y 0.1 O 3 electrolyte material, eight compositions have been selected: BaCoO 3 , LaCoO 3 , Sr 0.5 La 0.5 CoO 3 , Ba 0.5 La 0.5 CoO 3 , GdBaCo 2 O 5 , NdBaCo 2 O 5 , SmBaCo 2 O 5 and PrBaCo 2 O 5 . The thermal evolution of the oxygen stoichiometry of each material was determined by coupling iodo-metric titration and TGA in dry air. TGA in moist air has allowed determining the optimum temperature range for which proton incorporation is possible and maximized. Proton incorporation profiles have been determined on two cobaltites using SIMS and nuclear microanalysis in the ERDA configuration. Deuterium diffusion coefficients have been determined confirming the proton mobility in these materials. Under moist air, NdBaCo 2 O 5 is shown to incorporate rapidly a significant number of protons that spread homogeneously within the material bulk. Anode microstructure optimization has allowed reaching at 450 C and 600 C total resistance values on symmetrical cell highly promising. (author) [fr

  7. Revisiting the blocking force test on ferroelectric ceramics using high energy x-ray diffraction

    Daniel, L., E-mail: laurent.daniel@u-psud.fr [School of Materials, University of Manchester, Manchester M13 9PL (United Kingdom); GeePs (CNRS UMR8507, CentraleSupelec, UPMC, Univ Paris-Sud), 91192 Gif sur Yvette cedex (France); Hall, D. A.; Withers, P. J. [School of Materials, University of Manchester, Manchester M13 9PL (United Kingdom); Koruza, J.; Webber, K. G. [Institute of Materials Science, Technische Universität Darmstadt, Alarich-Weiss-Straße 2, 64287 Darmstadt (Germany); King, A. [European Synchrotron Radiation Facility (ESRF), 6 rue J. Horowitz, 38043 Grenoble (France); Synchrotron SOLEIL, BP 48, 91192 Gif sur Yvette cedex (France)

    2015-05-07

    The blocking force test is a standard test to characterise the properties of piezoelectric actuators. The aim of this study is to understand the various contributions to the macroscopic behaviour observed during this experiment that involves the intrinsic piezoelectric effect, ferroelectric domain switching, and internal stress development. For this purpose, a high energy diffraction experiment is performed in-situ during a blocking force test on a tetragonal lead zirconate titanate (PZT) ceramic (Pb{sub 0.98}Ba{sub 0.01}(Zr{sub 0.51}Ti{sub 0.49}){sub 0.98}Nb{sub 0.02}O{sub 3}). It is shown that the usual macroscopic linear interpretation of the test can also be performed at the single crystal scale, allowing the identification of local apparent piezoelectric and elastic properties. It is also shown that despite this apparent linearity, the blocking force test involves significant non-linear behaviour mostly due to domain switching under electric field and stress. Although affecting a limited volume fraction of the material, domain switching is responsible for a large part of the macroscopic strain and explains the high level of inter- and intra-granular stresses observed during the course of the experiment. The study shows that if apparent piezoelectric and elastic properties can be identified for PZT single crystals from blocking stress curves, they may be very different from the actual properties of polycrystalline materials due to the multiplicity of the physical mechanisms involved. These apparent properties can be used for macroscopic modelling purposes but should be considered with caution if a local analysis is aimed at.

  8. Design and proof of concept of an innovative very high temperature ceramic solar absorber

    Leray, Cédric; Ferriere, Alain; Toutant, Adrien; Olalde, Gabriel; Peroy, Jean-Yves; Chéreau, Patrick; Ferrato, Marc

    2017-06-01

    Hybrid solar gas-turbine (HSGT) is an attractive technology to foster market penetration of CSP. HSGT offers some major advantages like for example high solar-to-electric conversion efficiency, reduced water requirement and low capital cost. A very high temperature solar receiver is needed when elevated solar share is claimed. A few research works, as reported by Karni et al. [8] and by Buck et al. [1], have been dedicated to solar receiver technologies able to deliver pressurized air at temperature above 750°C. The present work focuses on research aiming at developing an efficient and reliable solar absorber able to provide pressurized air at temperature up to 1000°C and more. A surface absorber technology is selected and a modular design of receiver is proposed in which each absorber module is made of BOOSTEC® SiC ceramic (silicon carbide) as bulk material with straight air channels inside. Early stage experimental works done at CNRS/PROMES on lab-scale absorbers showed that the thermo-mechanical behavior of this material is a critical issue, resulting in elevated probability of failure under severe conditions like large temperature gradient or steep variation of solar flux density in situations of cloud covering. This paper reports on recent progress made at CNRS/PROMES to address this critical issue. The design of the absorber has been revised and optimized according to thermo-mechanical numerical simulations, and an experimental proof of concept has been done on a pilot-scale absorber module at Themis solar tower facility.

  9. Stress relaxation and creep of high-temperature gas-cooled reactor core support ceramic materials: a literature search

    Selle, J.E.; Tennery, V.J.

    1980-05-01

    Creep and stress relaxation in structural ceramics are important properties to the high-temperature design and safety analysis of the core support structure of the HTGR. The ability of the support structure to function for the lifetime of the reactor is directly related to the allowable creep strain and the ability of the structure to withstand thermal transients. The thermal-mechanical response of the core support pads to steady-state stresses and potential thermal transients depends on variables, including the ability of the ceramics to undergo some stress relaxation in relatively short times. Creep and stress relaxation phenomena in structural ceramics of interest were examined. Of the materials considered (fused silica, alumina, silicon nitride, and silicon carbide), alumina has been more extensively investigated in creep. Activation energies reported varied between 482 and 837 kJ/mole, and consequently, variations in the assigned mechanisms were noted. Nabarro-Herring creep is considered as the primary creep mechanism and no definite grain size dependence has been identified. Results for silicon nitride are in better agreement with reported activation energies. No creep data were found for fused silica or silicon carbide and no stress relaxation data were found for any of the candidate materials. While creep and stress relaxation are similar and it is theoretically possible to derive the value of one property when the other is known, no explicit demonstrated relationship exists between the two. For a given structural ceramic material, both properties must be experimentally determined to obtain the information necessary for use in high-temperature design and safety analyses

  10. In-situ ionic conductivity measurement of lithium ceramics under high energy heavy ion irradiation

    Nakazawa, Tetsuya; Noda, Kenji; Ishii, Yoshinobu; Ohno, Hideo; Watanabe, Hitoshi; Matsui, Hisayuki.

    1992-01-01

    To obtain fundamental information regarding the radiation damage in some lithium ceramics, e.g. Li 2 O, Li 4 SiO 4 etc., candidate of breeder materials exposed to severe irradiation environment, an in-situ experiment technique for the ionic conductivity measurement, which allows the specimen temperature control and the beam current monitoring, have been developed. This paper describes the features of an apparatus to measure in situ the ionic conductivity under the irradiation environment and presents some results of ionic conductivity measured for typical ceramic breeders using this apparatus. (J.P.N.)

  11. Ceramic Technology Project

    1992-03-01

    The Ceramic Technology Project was developed by the USDOE Office of Transportation Systems (OTS) in Conservation and Renewable Energy. This project, part of the OTS's Materials Development Program, was developed to meet the ceramic technology requirements of the OTS's automotive technology programs. Significant accomplishments in fabricating ceramic components for the USDOE and NASA advanced heat engine programs have provided evidence that the operation of ceramic parts in high-temperature engine environments is feasible. These programs have also demonstrated that additional research is needed in materials and processing development, design methodology, and data base and life prediction before industry will have a sufficient technology base from which to produce reliable cost-effective ceramic engine components commercially. A five-year project plan was developed with extensive input from private industry. In July 1990 the original plan was updated through the estimated completion of development in 1993. The objective is to develop the industrial technology base required for reliable ceramics for application in advanced automotive heat engines. The project approach includes determining the mechanisms controlling reliability, improving processes for fabricating existing ceramics, developing new materials with increased reliability, and testing these materials in simulated engine environments to confirm reliability. Although this is a generic materials project, the focus is on the structural ceramics for advanced gas turbine and diesel engines, ceramic bearings and attachments, and ceramic coatings for thermal barrier and wear applications in these engines. To facilitate the rapid transfer of this technology to US industry, the major portion of the work is being done in the ceramic industry, with technological support from government laboratories, other industrial laboratories, and universities.

  12. Applications of sol gel ceramic coatings

    Barrow, D.

    1996-01-01

    The sol gel method is a chemical technique in which polycrystalline ceramic films are fabricated from a solution of organometallic precursors. The technique is attractive for many industrial applications because it is a simple (films are processed in air), flexible (can be used to coat complex geometries) and cost effective (does not require expensive equipment) process. In addition, dense, high quality coatings can be achieved at much lower temperatures than is generally required for sintering bulk ceramics. In this paper the conventional sol gel method and the new datec process are reviewed and potential applications of sol gel coatings in automotive, aerospace, petrochemical, nuclear and electronic industries are discussed. (orig.)

  13. Fabrication of high-quality brazed joints

    Orlov, A.V.

    1980-01-01

    Problem of ensuring of joint high-quality when brazing different parts in power engineering is considered. To obtain high-quality joints it is necessary to correctly design brazed joint and to choose a gap width, overlap length and fillet radius; to clean up carefully the surfaces to be brazed and fix them properly one relative to another; to apply a solder so as to provide its flowing into the gap and sticking in it; to exactly regulate thermal conditions of brazing. High quality and reliability of brazed joints are ensured by the application of solders based on noble metals, and cheap solders based on nickel, manganese and copper. Joints brazed with nickel base solders may operate at temperatures as high as 888 deg C

  14. High throughput electrospinning of high-quality nanofibers via an aluminum disk spinneret

    Zheng, Guokuo

    In this work, a simple and efficient needleless high throughput electrospinning process using an aluminum disk spinneret with 24 holes is described. Electrospun mats produced by this setup consisted of fine fibers (nano-sized) of the highest quality while the productivity (yield) was many times that obtained from conventional single-needle electrospinning. The goal was to produce scaled-up amounts of the same or better quality nanofibers under variable concentration, voltage, and the working distance than those produced with the single needle lab setting. The fiber mats produced were either polymer or ceramic (such as molybdenum trioxide nanofibers). Through experimentation the optimum process conditions were defined to be: 24 kilovolt, a distance to collector of 15cm. More diluted solutions resulted in smaller diameter fibers. Comparing the morphologies of the nanofibers of MoO3 produced by both the traditional and the high throughput set up it was found that they were very similar. Moreover, the nanofibers production rate is nearly 10 times than that of traditional needle electrospinning. Thus, the high throughput process has the potential to become an industrial nanomanufacturing process and the materials processed by it may be used as filtration devices, in tissue engineering, and as sensors.

  15. TOTAL QUALITY MANAGEMENT IN HIGH EDUCATION

    Hasan SERİN, Alper AYTEKİN

    2009-01-01

    Full Text Available The approach of Total Quality Management (TQM has been even more common and most recently its use in high education has been discussed. Likewise the enterprises producing various products, universities have also inputs, processes, and outputs. Due to conditions of competition, universities have to improve the qualities of these inputs, processes, and outputs, according to satisfaction, demands, and expectations of internal and external customers. If the TQM has been implemented in the universities with a manner that aims for customer satisfaction (students, lecturers, public and private establishments, and families, supports constant development, ensures participatory approach, and encourages working in groups, it will provide universities with effectiveness, efficiency, dynamics, and economics. In this study, common problems of universities, definitions of quality and TQM in high education, customer concept at universities, and factors affecting the quality of education have been explained. Besides, in order TQM approach to be successfully implemented in the universities, various suggestions have been presented.

  16. Advanced Ceramics

    1989-01-01

    The First Florida-Brazil Seminar on Materials and the Second State Meeting about new materials in Rio de Janeiro State show the specific technical contribution in advanced ceramic sector. The others main topics discussed for the development of the country are the advanced ceramic programs the market, the national technic-scientific capacitation, the advanced ceramic patents, etc. (C.G.C.) [pt

  17. Physical modeling of joule heated ceramic glass melters for high level waste immobilization

    Quigley, M.S.; Kreid, D.K.

    1979-03-01

    This study developed physical modeling techniques and apparatus suitable for experimental analysis of joule heated ceramic glass melters designed for immobilizing high level waste. The physical modeling experiments can give qualitative insight into the design and operation of prototype furnaces and, if properly verified with prototype data, the physical models could be used for quantitative analysis of specific furnaces. Based on evaluation of the results of this study, it is recommended that the following actions and investigations be undertaken: It was not shown that the isothermal boundary conditions imposed by this study established prototypic heat losses through the boundaries of the model. Prototype wall temperatures and heat fluxes should be measured to provide better verification of the accuracy of the physical model. The VECTRA computer code is a two-dimensional analytical model. Physical model runs which are isothermal in the Y direction should be made to provide two-dimensional data for more direct comparison to the VECTRA predictions. The ability of the physical model to accurately predict prototype operating conditions should be proven before the model can become a reliable design tool. This will require significantly more prototype operating and glass property data than were available at the time of this study. A complete set of measurements covering power input, heat balances, wall temperatures, glass temperatures, and glass properties should be attempted for at least one prototype run. The information could be used to verify both physical and analytical models. Particle settling and/or sludge buildup should be studied directly by observing the accumulation of the appropriate size and density particles during feeding in the physical model. New designs should be formulated and modeled to minimize the potential problems with melter operation identifed by this study

  18. Corrosion Resistance of Murataite-Based Ceramics Containing Simulated Actinide/Rare Earth Fraction of High Level Waste

    Stefanovsky, S.V.; Varlakova, G.A.; Burlaka, O.A.; Stefanovsky, O.I.; Nikonov, B.S.; Yudintsev, S.V.

    2009-01-01

    Two samples of murataite-based ceramics containing simulated Actinide/Rare Earth (An/RE) fraction of high level waste (HLW) produced by a cold crucible inductive melting (CCIM) were tested using a single-pass-flow-through (SPFT) procedure. As-prepared and leached samples were examined by X-ray diffraction (XRD) and scanning electron microscopy with energy dispersive system (SEM/EDS). The as-prepared ceramics were composed of murataite, perovskite and crichtonite as well as minor zirconolite and rutile (in one sample). Elemental concentrations at pH=2 and T=90 deg. C were measured and leach rates were calculated. Perovskite concentrating Ca and Ce-group REs (La, Ce, Pr, Nd) was found to be the lowest durable phase. Leach rates of Ca and Ce-group REs (Ce, Nd) from the sample with higher perovskite content were found to be higher than those of U and Zr by one to three orders of magnitude. Elemental leach rates from the ceramic with lower perovskite content are lower by up to 10 times. (authors)

  19. Barium zirconate-titanate/barium calcium-titanate ceramics via sol-gel process: novel high-energy-density capacitors

    Puli, Venkata Sreenivas; Kumar, Ashok; Scott, J F; Katiyar, Ram S; Chrisey, Douglas B; Tomozawa, M

    2011-01-01

    Lead-free barium zirconate-titanate/barium calcium-titanate, [(BaZr 0.2 Ti 0.80 )O 3 ] 1-x -[(Ba 0.70 Ca 0.30 )TiO 3 ] x (x = 0.10, 0.15, 0.20) (BZT-BCT) ceramics with high dielectric constant, low dielectric loss and moderate electric breakdown field were prepared by the sol-gel synthesis technique. X-ray diffraction patterns revealed tetragonal crystal structure and this was further confirmed by Raman spectra. Well-behaved ferroelectric hysteresis loops and moderate polarizations (spontaneous polarization, P s ∼ 3-6 μC cm -2 ) were obtained in these BZT-BCT ceramics. Frequency-dependent dielectric spectra confirmed that ferroelectric diffuse phase transition (DPT) exists near room temperature. Scanning electron microscope images revealed monolithic grain growth in samples sintered at 1280 deg. C. 1000/ε versus (T) plots revealed ferroelectric DPT behaviour with estimated γ values of ∼1.52, 1.51 and 1.88, respectively, for the studied BZT-BCT compositions. All three compositions showed packing-limited breakdown fields of ∼47-73 kV cm -1 with an energy density of 0.05-0.6 J cm -3 for thick ceramics (>1 mm). Therefore these compositions might be useful in Y5V-type capacitor applications.

  20. Barium zirconate-titanate/barium calcium-titanate ceramics via sol-gel process: novel high-energy-density capacitors

    Puli, Venkata Sreenivas; Kumar, Ashok; Scott, J F; Katiyar, Ram S [SPECLAB, Department of Physics, University of Puerto Rico, San Juan, PR 00936 (Puerto Rico); Chrisey, Douglas B; Tomozawa, M, E-mail: rkatiyar@uprrp.edu [Department of Materials Science and Engineering, Rensselaer Polytechnic Institute, Troy, NY 12180-3590 (United States)

    2011-10-05

    Lead-free barium zirconate-titanate/barium calcium-titanate, [(BaZr{sub 0.2}Ti{sub 0.80})O{sub 3}]{sub 1-x}-[(Ba{sub 0.70}Ca{sub 0.30})TiO{sub 3}]{sub x} (x = 0.10, 0.15, 0.20) (BZT-BCT) ceramics with high dielectric constant, low dielectric loss and moderate electric breakdown field were prepared by the sol-gel synthesis technique. X-ray diffraction patterns revealed tetragonal crystal structure and this was further confirmed by Raman spectra. Well-behaved ferroelectric hysteresis loops and moderate polarizations (spontaneous polarization, P{sub s} {approx} 3-6 {mu}C cm{sup -2}) were obtained in these BZT-BCT ceramics. Frequency-dependent dielectric spectra confirmed that ferroelectric diffuse phase transition (DPT) exists near room temperature. Scanning electron microscope images revealed monolithic grain growth in samples sintered at 1280 deg. C. 1000/{epsilon} versus (T) plots revealed ferroelectric DPT behaviour with estimated {gamma} values of {approx}1.52, 1.51 and 1.88, respectively, for the studied BZT-BCT compositions. All three compositions showed packing-limited breakdown fields of {approx}47-73 kV cm{sup -1} with an energy density of 0.05-0.6 J cm{sup -3} for thick ceramics (>1 mm). Therefore these compositions might be useful in Y5V-type capacitor applications.

  1. Evaluation of a high fracture toughness composite ceramic for dental applications

    Aboushelib, M.N.; Kleverlaan, C.J.; Feilzer, A.J.

    2008-01-01

    Purpose: The introduction of yttrium partially stabilized zirconia polycrystals (Y-TZP) has pushed the application limits of all-ceramic restorations. The mechanical properties of these materials can be further improved by the addition of a secondary dopant phase. The aim of this work was to

  2. Engineered high expansion glass-ceramics having near linear thermal strain and methods thereof

    Dai, Steve Xunhu; Rodriguez, Mark A.; Lyon, Nathanael L.

    2018-01-30

    The present invention relates to glass-ceramic compositions, as well as methods for forming such composition. In particular, the compositions include various polymorphs of silica that provide beneficial thermal expansion characteristics (e.g., a near linear thermal strain). Also described are methods of forming such compositions, as well as connectors including hermetic seals containing such compositions.

  3. Composite metal-ceramic material for high temperature energy conversion applications

    Wolff, L.R.

    1988-01-01

    At Eindhoven Universitu of technology a composite metal-ceramic material is being developed. It will serve as a protective confinement for a combustion heated Thermionic Energy Converter (TEC). This protective confinement of 'hot shell' consists of a composite W-TiN-SiC layer structure. The outer

  4. Disposal costs for SRP high-level wastes in borosilicate glass and crystalline ceramic waste forms

    Rozsa, R.B.; Campbell, J.H.

    1982-01-01

    Purpose of this document is to compare and contrast the overall burial costs of the glass and ceramic waste forms, including processing, storage, transportation, packaging, and emplacement in a repository. Amount of waste will require approximately 10,300 standard (24 in. i.d. x 9-5/6 ft length) canisters of waste glass, each containing about 3260 lb of waste at 28% waste loading. The ceramic waste form requires about one-third the above number of standard canisters. Approximately $2.5 billion is required to process and dispose of this waste, and the total cost is independent of waste form (glass or ceramic). The major cost items (about 80% of the total cost) for all cases are capital and operating expenses. The capital and 20-year operating costs for the processing facility are the same order of magnitude, and their sum ranges from about one-half of the total for the reference glass case to two-thirds of the total for the ceramic cases

  5. Spark-plasma sintering of ZrB2 ultra-high-temperature ceramics

    Zamora Rodríguez, Víctor

    2013-01-01

    This work was performed in the context of the research line entitled Processing and Sintering of Advanced Ceramic Materials in the Grupo Especializado de Materiales of the University of Extremadura, and was supported by the Ministerio de Ciencia y Tecnología (Government of Spain) and FEDER funds under the Grant Nº MAT 2007-61609.

  6. Creep and Oxidation of Hafnium Diboride Based Ultra High Temperature Ceramics at 1500C

    2015-12-01

    word ceramic comes from the Greek word keramos, meaning pottery, but now refers to many classes of materials, including clays , abrasives......these situations, the viscosity of the grain boundary becomes an important factor for the creep rate. 25 When grain elongation accompanies grain

  7. High efficiency laser action in mildly doped Yb:LuYAG ceramics

    Pirri, A.; Toci, G.; Li, J.; Xie, T.; Pan, Y.; Babin, Vladimir; Beitlerová, Alena; Nikl, Martin; Vannini, M.

    2017-01-01

    Roč. 73, Nov (2017), s. 312-318 ISSN 0925-3467 Institutional support: RVO:68378271 Keywords : laser ceramic s * Yb laser * mixed garnets * LuYAG Subject RIV: BM - Solid Matter Physics ; Magnetism OBOR OECD: Condensed matter physics (including formerly solid state physics, supercond.) Impact factor: 2.238, year: 2016

  8. Development of high toughness, high strength aluminide-bonded carbide ceramics

    Becher, P.F.; Plucknett, K.P.; Tiegs, T.N. [Oak Ridge National Lab., TN (United States)] [and others

    1997-04-01

    Cemented carbides are widely used in applications where resistance to abrasion and wear are important, particularly in combination with high strength and stiffness. In the present case, ductile aluminides have been used as a binder phase to fabricate dense carbide cermets by either sintering of mixed powders or a melt-infiltration sintering process. The choice of an aluminide binder was based on the exceptional high temperature strength and chemical stability exhibited by these alloys. For example, TiC-based composites with a Ni{sub 3}Al binder phase exhibit improved oxidation resistance, Young`s moduli > 375 GPa, high fracture strengths (> 1 GPa) that are retained to {ge} 900{degrees}C, and fracture toughness values of 10 to 15 MPa{radical}m, identical to that measured in commercial cobalt-bonded WC with the same test method. The thermal diffusivity values at 200{degrees}C for these composites are {approximately} 0.070 to 0.075 cm{sup 2}/s while the thermal expansion coefficients rise with Ni3Al content from {approximately} 8 to {approximately}11 x 10{sup {minus}6}/{degrees}C over the range of 8 to 40 vol. % Ni{sub 3}Al. The oxidation and acidic corrosion resistances are quite promising as well. Finally, these materials also exhibit good electrical conductivity allowing them to be sectioned and shaped by electrical discharge machining (EDM) processes.

  9. A flexible, robust and antifouling asymmetric membrane based on ultra-long ceramic/polymeric fibers for high-efficiency separation of oil/water emulsions.

    Wang, Kui; Yiming, Wubulikasimu; Saththasivam, Jayaprakash; Liu, Zhaoyang

    2017-07-06

    Polymeric and ceramic asymmetric membranes have dominated commercial membranes for water treatment. However, polymeric membranes are prone to becoming fouled, while ceramic membranes are mechanically fragile. Here, we report a novel concept to develop asymmetric membranes based on ultra-long ceramic/polymeric fibers, with the combined merits of good mechanical stability, excellent fouling resistance and high oil/water selectivity, in order to meet the stringent requirements for practical oil/water separation. The ultra-long dimensions of ceramic nanofibers/polymeric microfibers endow this novel membrane with mechanical flexibility and robustness, due to the integrated and intertwined structure. This membrane is capable of separating oil/water emulsions with high oil-separation efficiency (99.9%), thanks to its nanoporous selective layer made of ceramic nanofibers. Further, this membrane also displays superior antifouling properties due to its underwater superoleophobicity and ultra-low oil adhesion of the ceramic-based selective layer. This membrane exhibits high water permeation flux (6.8 × 10 4 L m -2 h -1 bar -1 ) at low operation pressures, which is attributed to its 3-dimensional (3D) interconnected fiber-based structure throughout the membrane. In addition, the facile fabrication process and inexpensive materials required for this membrane suggest its significant potential for industrial applications.

  10. Effect of ultra high temperature ceramics as fuel cladding materials on the nuclear reactor performance by SERPENT Monte Carlo code

    Korkut, Turgay; Kara, Ayhan; Korkut, Hatun [Sinop Univ. (Turkey). Dept. of Nuclear Energy Engineering

    2016-12-15

    Ultra High Temperature Ceramics (UHTCs) have low density and high melting point. So they are useful materials in the nuclear industry especially reactor core design. Three UHTCs (silicon carbide, vanadium carbide, and zirconium carbide) were evaluated as the nuclear fuel cladding materials. The SERPENT Monte Carlo code was used to model CANDU, PWR, and VVER type reactor core and to calculate burnup parameters. Some changes were observed at the same burnup and neutronic parameters (keff, neutron flux, absorption rate, and fission rate, depletion of U-238, U-238, Xe-135, Sm-149) with the use of these UHTCs. Results were compared to conventional cladding material zircalloy.

  11. Ceramic UO2 powder production at Cameco Corporation

    Mulligan, J.J.

    2005-01-01

    This paper describes the various aspects of ceramic grade UO 2 powder production at Cameco Corporation's Port Hope conversion facility. It discusses the significant safety systems, production processes and plant monitoring and control systems. It also provides an insight into how various support groups such as Quality Assurance, Analytical Services, and Technology Development contribute to the consistent production of high quality UO 2 powder. The ability of Cameco to identify, measure and control the physical and chemical properties of ceramic grade UO 2 has resulted in the production of uniform quality powder that has consistently met customer requirements. (author)

  12. Corrosion behavior of Al-Fe-sputtering-coated steel, high chromium steels, refractory metals and ceramics in high temperature Pb-Bi

    Abu Khalid, Rivai; Minoru, Takahashi

    2007-01-01

    Corrosion tests of Al-Fe-coated steel, high chromium steels, refractory metals and ceramics were carried out in high temperature Pb-Bi at 700 C degrees. Oxygen concentrations in this experiment were 6.8*10 -7 wt.% for Al-Fe-coated steels and 5*10 -6 wt.% for high chromium steels, refractory metals and ceramics. All specimens were immersed in molten Pb-Bi in a corrosion test pot for 1.000 hours. Coating was done with using the unbalanced magnetron sputtering (UBMS) technique to protect the steel from corrosion. Sputtering targets were Al and SUS-304. Al-Fe alloy was coated on STBA26 samples. The Al-Fe alloy-coated layer could be a good protection layer on the surface of steel. The whole of the Al-Fe-coated layer still remained on the base surface of specimen. No penetration of Pb-Bi into this layer and the matrix of the specimen. For high chromium steels i.e. SUS430 and Recloy10, the oxide layer formed in the early time could not prevent the penetration of Pb-Bi into the base of the steels. Refractory metals of tungsten (W) and molybdenum (Mo) had high corrosion resistance with no penetration of Pb-Bi into their matrix. Penetration of Pb-Bi into the matrix of niobium (Nb) was observed. Ceramic materials were SiC and Ti 3 SiC 2 . The ceramic materials of SiC and Ti 3 SiC 2 had high corrosion resistance with no penetration of Pb-Bi into their matrix. (authors)

  13. Effect of forage quality in faeces from different ruminant species fed high and low quality forage

    Jalali, A R; Nørgaard, P; Nielsen, M O

    2010-01-01

    Effect of forage quality in faeces from different ruminant species fed high and low quality forage......Effect of forage quality in faeces from different ruminant species fed high and low quality forage...

  14. Investigation of a zirconia co-fired ceramic calorimetric microsensor for high-temperature flow measurements

    Lekholm, Ville; Persson, Anders; Klintberg, Lena; Thornell, Greger

    2015-01-01

    This paper describes the design, fabrication and characterization of a flow sensor for high-temperature, or otherwise aggressive, environments, like, e.g. the propulsion system of a small spacecraft. The sensor was fabricated using 8 mol% yttria stabilized zirconia (YSZ8) high-temperature co-fired ceramic (HTCC) tape and screen printed platinum paste. A calorimetric flow sensor design was used, with five 80 µm wide conductors, separated by 160 µm, in a 0.4 mm wide, 0.1 mm deep and 12.5 mm long flow channel. The central conductor was used as a heater for the sensor, and the two adjacent conductors were used to resistively measure the heat transferred from the heater by forced convection. The two outermost conductors were used to study the influence of an auxiliary heat source on the sensor. The resistances of the sensor conductors were measured using four-point connections, as the gas flow rate was slowly increased from 0 to 40 sccm, with different power supplied through the central heater, as well as with an upstream or downstream heater powered. In this study, the thermal and electrical integrability of microcomponents on the YSZ8 substrate was of particular interest and, hence, the influence of thermal and ionic conduction in the substrate was studied in detail. The effect of the ion conductivity of YSZ8 was studied by measuring the resistance of a platinum conductor and the resistance between two adjacent conductors on YSZ8, in a furnace at temperatures from 20 to 930 °C and by measuring the resistance with increasing current through a conductor. With this design, the influence of ion conductivity through the substrate became apparent above 700 °C. The sensitivity of the sensor was up to 1 mΩ sccm −1 in a range of 0–10 sccm. The results show that the signal from the sensor is influenced by the integrated auxiliary heating conductors and that these auxiliary heaters provide a way to balance disturbing heat sources, e.g. thrusters or other

  15. Microwave processing of ceramic oxide filaments

    Vogt, G.J.; Katz, J.D. [Los Alamos National Laboratory, NM (United States)

    1995-05-01

    The objective of the microwave filament processing project is to develop microwave techniques at 2.45 GHZ to manufacture continuous ceramic oxide filaments. Microwave processing uses the volumetric absorption of microwave power in oxide filament tows to drive off process solvents, to burn out organic binders, and to sinter the dried fibers to produce flexible, high-strength ceramic filaments. The technical goal is to advance filament processing technology by microwave heating more rapidly with less energy and at a lower cost than conventional processing, but with the same quality as conventional processing. The manufacturing goal is to collaborate with the 3M Company, a US manufacturer of ceramic oxide filaments, to evaluate the technology using a prototype filament system and to transfer the microwave technology to the 3M Company.

  16. Assuring quality in high-consequence engineering

    Hoover, Marcey L.; Kolb, Rachel R.

    2014-03-01

    In high-consequence engineering organizations, such as Sandia, quality assurance may be heavily dependent on staff competency. Competency-dependent quality assurance models are at risk when the environment changes, as it has with increasing attrition rates, budget and schedule cuts, and competing program priorities. Risks in Sandia's competency-dependent culture can be mitigated through changes to hiring, training, and customer engagement approaches to manage people, partners, and products. Sandia's technical quality engineering organization has been able to mitigate corporate-level risks by driving changes that benefit all departments, and in doing so has assured Sandia's commitment to excellence in high-consequence engineering and national service.

  17. A novel highly porous ceramic foam with efficient thermal insulation and high temperature resistance properties fabricated by gel-casting process

    Yu, Jiahong; Wang, Guixiang; Tang, Di; Qiu, Ya; Sun, Nali; Liu, Wenqiao

    2018-01-01

    The design of super thermal insulation and high-temperature resistant materials for high temperature furnaces is crucial due to the energy crisis and the huge wasting. Although it is told that numerous studies have been reported about various of thermal insulation materials prepared by different methods, the applications of yttria-stabilized zirconia (YSZ) ceramic foams fabricated through tert-butyl alcohol (TBA)-based gel-casting process in bulk thermal isolators were barely to seen. In this paper, highly porous yttria-stabilized zirconia (YSZ) ceramic foams were fabricated by a novel gel-casting method using tert-butyl alcohol (TBA) as solvent and pore-forming agent. Different raw material ratio, sintering temperature and soaking time were all investigated to achieve optimal thermal insulation and mechanical properties. We can conclude that porosity drops gradually while compressive strength increases significantly with the rising temperature from 1000-1500°C. With prolonged soaking time, there is no obvious change in porosity but compressive strength increases gradually. All specimens have uniformly distributed pores with average size of 0.5-2μm and show good structural stability at high temperature. The final obtained ceramic foams displayed an outstanding ultra-low thermal conductivity property with only 200.6 °C in cold surface while the hot side was 1000 °C (hold 60 min to keep thermal balance before testing) at the thickness of 10 mm.

  18. Producing high-quality slash pine seeds

    James Barnett; Sue Varela

    2003-01-01

    Slash pine is a desirable species. It serves many purposes and is well adapted to poorly drained flatwoods and seasonally flooded areas along the lower Coastal Plain of the Southeastern US. The use of high-quality seeds has been shown to produce uniform seedlings for outplanting, which is key to silvicultural success along the Coastal Plain and elsewhere. We present...

  19. Endorectal high dose rate brachytherapy quality assurance

    Devic, S.; Vuong, T.; Evans, M.; Podgorsak, E.

    2008-01-01

    We describe our quality assurance method for preoperative high dose rate (HDR) brachytherapy of endorectal tumours. Reproduction of the treatment planning dose distribution on a daily basis is crucial for treatment success. Due to the cylindrical symmetry, two types of adjustments are necessary: applicator rotation and dose distribution shift along the applicator axis. (author)

  20. Application of high temperature ceramic superconductors (CSC) to commercial tokamak reactors

    Ehst, D.A.; Kim, S.; Gohar, Y.; Turner, L.; Smith, D.L.; Mattas, R.

    1987-10-01

    Ceramic superconductors operating near liquid nitrogen temperature may experience higher heating rates without losing stability, compared to conventional superconductors. This will permit cable design with less stabilizer, reducing fabrication costs for large fusion magnets. Magnet performance is studied for different operating current densities in the superconductor, and cost benefits to commercial tokamak reactors are estimated. It appears that 10 kA . cm -2 (at 77 K and ∼10 T) is a target current density which must be achieved in order for the ceramic superconductors to compete with conventional materials. At current densities around 50 kA . cm -2 most potential benefits have already been gained, as magnet structural steel begins to dominate the cost at this point. For a steady state reactor reductions of ∼7% are forecast for the overall capital cost of the power plant in the best case. An additional ∼3% cost saving is possible for pulsed tokamaks. 9 refs., 4 figs., 8 tabs

  1. Development of a ceramic waste form for high-level waste disposal

    Esh, D. W.

    1998-01-01

    A ceramic waste form is being developed by Argonne National Laboratory (ANL) as part of the demonstration of the electrometallurgical treatment of spent nuclear fuel. The halide, alkaline earth, alkali, transuranic, and rare earth fission products are stabilized in zeolite which is combined with glass and processed in a hot isostatic press (HIP) to form a ceramic composite. The mineral sodalite is formed in the HIP from the zeolite precursor. The process, from starting materials to final product, is relatively simple. An overview of the processing operations is given. The metrics that have been developed to measure the success or completion of processing operations are developed and discussed. The impact of variability in processing metrics on the durability of the final product is presented

  2. Effect of superconducting transition on microcreep of high-TC ceramics

    Soldatov, V.P.; Natsik, V.D.; Chajkovskaya, N.M.

    1991-01-01

    Influence of N-S and S-N transition on microplastic deformation kinetics of YBa 2 Cu 3 O 7-δ ceramic samples by there deformation in liquid nitrogen under microscreep conditions is studied. Superconductivity disruption in the sample was achieved by critical value currents. It is shown, that N-S transition increases creep rate,whereas S-N transition slows it down. Microplastic deformation rate by sample state change may very by two-eight times. Influence of heat expansion on creep kinetics as probable associated effect is analyzed. Assumption is expressed, that stimulated transition effect on microplastic deformation of ceramic samples is related to change of their electron state in the area of Josephson contacts between grains

  3. High performance brake discs made of fiber reinforced ceramics; Hochleistungsbremsscheiben aus Faserverbundkeramik

    Rosenloecher, J.; Deinzer, G.; Waninger, R.; Muenchhoff, J. [AUDI AG, 85045 Ingolstadt (Germany)

    2007-11-15

    The Audi AG is one of the worldwide leading car manufacturers of the premium class. One of the main aims of the technical development department at Audi is the use of novel and innovative materials. The Audi AG has intensively worked on the development and introduction of ceramic brake discs for several car types. These brake discs are made of a short carbon fiber reinforced silicon carbide ceramic, a so called CMC-material (ceramic matrix composite). This material is produced in a very complex process by silicon melt infiltration of carbon preforms. The advantages of these innovative and powerful brake discs out of C/SiC-ceramic are the low weight and thus the reduction of the unsprung rotating masses, the low wear rate during completed service life, the temperature and fading stability and the corrosion resistance. The complete braking system and its periphery had to be reengineered and adjusted because of the specific material properties. (Abstract Copyright [2007], Wiley Periodicals, Inc.) [German] Die Audi AG ist einer der weltweit fuehrenden Automobilhersteller der Premiumklasse. Eines der Hauptziele der Technischen Entwicklung bei Audi ist der Einsatz neuartiger und innovativer Werkstoffe. Daher bietet die Audi AG nach intensiver Entwicklung und Erprobung fuer mehrere Fahrzeugmodelle Keramikbremsscheiben an. Diese Bremsscheiben bestehen aus einer kohlenstoffkurzfaserverstaerkten Siliziumkarbidkeramik, einem sog. CMC-Werkstoff. Dieser Werkstoff wird in einem aufwendigen Verfahren ueber die Schmelzinfiltration von Kohlenstoff-Preformen mit Silizium hergestellt. Die Vorteile dieser innovativen und leistungsfaehigen Bremsscheiben aus C/SiC-Keramik sind das geringe Gewicht und dadurch die Reduzierung der ungefederten rotierenden Massen, der geringe Verschleiss ueber Betriebsdauer, die Temperatur- und Fadingstabilitaet und die Korrosionsbestaendigkeit. Aufgrund der materialspezifischen Eigenschaften wurde das gesamte Bremssystem ueberarbeitet und die

  4. Colloidal processing of Fe-based metalceramic composites with high content of ceramic reinforcement

    Escribano, J. A.

    2013-12-01

    Full Text Available Major difficulties of processing metal-matrix composites by means of conventional powder metallurgy techniques are the lack of dispersion of the phases within the final microstructure. In this work, processing through colloidal techniques of the Fe-based metal-matrix composites, with a high content of a ceramic reinforcement (Ti(C,N , is presented for the first time in the literature. The colloidal approach allows a higher control of the powders packing and a better homogenization of phases since powders are mixed in a liquid medium. The chemical stability of Fe in aqueous medium determines the dispersion conditions of the mixture. The Fe slurries were formulated by optimising their zeta potential and their rheology, in order to shape bulk pieces by slip-casting. Preliminary results demonstrate the viability of this procedure, also opening new paths to the microstructural design of fully sintered Fe-based hard metal, with 50 vol. % of Ti(C,N in its composition.Las principales dificultades de procesamiento de materiales compuestos de matriz metálica por medio de técnicas convencionales pulvimetalúrgicas es la falta de dispersión entre fases dentro de la microestructura final. Este trabajo describe por primera vez el procesamiento de materiales compuestos de matriz metálica de Fe, con un alto contenido de un refuerzo cerámico (Ti (C, N, mediante técnicas coloidales. El procesamiento coloidal permite un mayor control sobre el empaquetamiento de polvos y una mejor homogeneización de las fases al mezclarse los polvos en un medio líquido. La estabilidad química del Fe en medio acuoso determina las condiciones de dispersión de la mezcla. Las suspensiones de Fe se formularon mediante la optimización del potencial zeta y de su reología, con el fin de dar forma a piezas compactas por colaje en molde de escayola. Los resultados preliminares mostrados demuestran la viabilidad del proceso, además de abrir nuevas vías al dise

  5. Exploring high-strength glass-ceramic materials for upcycling of industrial wastes

    Back, Gu-Seul; Park, Hyun Seo; Seo, Sung Mo; Jung, Woo-Gwang

    2015-11-01

    To promote the recycling of industrial waste and to develop value-added products using these resources, the possibility of manufacturing glass-ceramic materials of SiO2-CaO-Al2O3 system has been investigated by various heat treatment processes. Glass-ceramic materials with six different chemical compositions were prepared using steel industry slags and power plant waste by melting, casting and heat treatment. The X-ray diffraction results indicated that diopside and anorthite were the primary phases in the samples. The anorthite phase was formed in SiO2-rich material (at least 43 wt%). In CaO-rich material, the gehlenite phase was formed. By the differential scanning calorimetry analyses, it was found that the glass transition point was in the range of 973-1023 K, and the crystallization temperature was in the range of 1123-1223 K. The crystallization temperature increased as the content of Fe2O3 decreased. By the multi-step heat treatment process, the formation of the anorthite phase was enhanced. Using FactSage, the ratio of various phases was calculated as a function of temperature. The viscosities and the latent heats for the samples with various compositions were also calculated by FactSage. The optimal compositions for glass-ceramics materials were discussed in terms of their compressive strength, and micro-hardness.

  6. Feature selection for neural network based defect classification of ceramic components using high frequency ultrasound.

    Kesharaju, Manasa; Nagarajah, Romesh

    2015-09-01

    The motivation for this research stems from a need for providing a non-destructive testing method capable of detecting and locating any defects and microstructural variations within armour ceramic components before issuing them to the soldiers who rely on them for their survival. The development of an automated ultrasonic inspection based classification system would make possible the checking of each ceramic component and immediately alert the operator about the presence of defects. Generally, in many classification problems a choice of features or dimensionality reduction is significant and simultaneously very difficult, as a substantial computational effort is required to evaluate possible feature subsets. In this research, a combination of artificial neural networks and genetic algorithms are used to optimize the feature subset used in classification of various defects in reaction-sintered silicon carbide ceramic components. Initially wavelet based feature extraction is implemented from the region of interest. An Artificial Neural Network classifier is employed to evaluate the performance of these features. Genetic Algorithm based feature selection is performed. Principal Component Analysis is a popular technique used for feature selection and is compared with the genetic algorithm based technique in terms of classification accuracy and selection of optimal number of features. The experimental results confirm that features identified by Principal Component Analysis lead to improved performance in terms of classification percentage with 96% than Genetic algorithm with 94%. Copyright © 2015 Elsevier B.V. All rights reserved.

  7. Hard-Wired Dopant Networks and the Prediction of High Transition Temperatures in Ceramic Superconductors

    Phillips, J.C.

    2010-01-01

    The review multiple successes of the discrete hard-wired dopant network model ZZIP, and comment on the equally numerous failures of continuum models, in describing and predicting the properties of ceramic superconductors. The prediction of transition temperatures can be regarded in several ways, either as an exacting test of theory, or as a tool for identifying theoretical rules for defining new homology models. Popular first principle methods for predicting transition temperatures in conventional crystalline superconductors have failed for cuprate HTSC, as have parameterized models based on CuO2 planes (with or without apical oxygen). Following a path suggested by Bayesian probability, it was found that the glassy, self-organized dopant network percolative model is so successful that it defines a new homology class appropriate to ceramic superconductors. The reasons for this success in an exponentially complex (non-polynomial complete, NPC) problem are discussed, and a critical comparison is made with previous polynomial (PC) theories. The predictions are successful for the superfamily of all ceramics, including new non-cuprates based on FeAs in place of CuO2.

  8. Processing, Structure and High Temperature Oxidation Properties of Polymer-Derived and Hafnium Oxide Based Ceramic Systems

    Terauds, Kalvis

    Demands for hypersonic aircraft are driving the development of ultra-high temperature structural materials. These aircraft, envisioned to sustain Mach 5+, are expected to experience continuous temperatures of 1200--1800°C on the aircraft surface and temperatures as high as 2800°C in combustion zones. Breakthroughs in the development of fiber based ceramic matrix composites (CMCs) are opening the door to a new class of high-tech UHT structures for aerospace applications. One limitation with current carbon fiber or silicon carbide fiber based CMC technology is the inherent problem of material oxidation, requiring new approaches for protective environmental barrier coatings (EBC) in extreme environments. This thesis focuses on the development and characterization of SiCN-HfO2 based ceramic composite EBC systems to be used as a protective layer for silicon carbide fiber based CMCs. The presented work covers three main architectures for protection (i) multilayer films, (ii) polymer-derived HfSiCNO, and (iii) composite SiCN-HfO 2 infiltration. The scope of this thesis covers processing development, material characterization, and high temperature oxidation behavior of these three SiCN-HfO2 based systems. This work shows that the SiCN-HfO 2 composite materials react upon oxidation to form HfSiO4, offering a stable EBC in streaming air and water vapor at 1600°C.

  9. CoO-doped MgO-Al2O3-SiO2-colored transparent glass-ceramics with high crystallinity

    Tang, Wufu; Zhang, Qian; Luo, Zhiwei; Yu, Jingbo; Gao, Xianglong; Li, Yunxing; Lu, Anxian

    2018-02-01

    To obtain CoO-doped MgO-Al2O3-SiO2 (MAS)-colored transparent glass-ceramics with high crystallinity, the glass with the composition 21MgO-21Al2O3-54SiO2-4B2O3-0.2CoO (in mol %) was prepared by conventional melt quenching technique and subsequently thermal treated at several temperatures. The crystallization behavior of the glass, the precipitated crystalline phases and crystallinity were analyzed by X-ray diffraction (XRD). The microstructure of the glass-ceramics was characterized by field emission scanning electron microscopy (FSEM). The transmittance of glass-ceramic was measured by UV spectrophotometer. The results show that a large amount of α-cordierite (indianite) with nano-size was precipitated from the glass matrix after treatment at 1020 °C for 3 h. The crystallinity of the transparent glass-ceramic reached up to 97%. Meanwhile, the transmittance of the glass-ceramic was 74% at 400 nm with a complex absorption band from 450 nm to 700 nm. In addition, this colored transparent glass-ceramic possessed lower density (2.469 g/cm3), lower thermal expansion coefficient (1.822 × 10-6 /℃), higher Vickers hardness (9.1 GPa) and higher bending strength (198 MPa) than parent glass.

  10. High throughput measurement of high temperature strength of ceramics in controlled atmosphere and its use on solid oxide fuel cell anode supports

    Frandsen, Henrik Lund; Curran, Declan; Rasmussen, Steffen

    2014-01-01

    In the development of structural and functional ceramics for high temperature electrochemical conversion devices such as solid oxide fuel cells, their mechanical properties must be tested at operational conditions, i.e. at high temperature and controlled atmospheres. Furthermore, characterization...... for testing multiple samples at operational conditions providing a high throughput and thus the possibility achieve high reliability. Optical methods are used to measure deformations contactless, frictionless load measuring is achieved, and multiple samples are handled in one heat up. The methodology...... is validated at room temperature, and exemplified by measurement of the strength of solid oxide fuel cell anode supports at 800 C. © 2014 Elsevier B.V. All rights reserved....

  11. High Quality Virtual Reality for Architectural Exhibitions

    Kreutzberg, Anette

    2016-01-01

    This paper will summarise the findings from creating and implementing a visually high quality Virtual Reality (VR) experiment as part of an international architecture exhibition. It was the aim to represent the architectural spatial qualities as well as the atmosphere created from combining natural...... and artificial lighting in a prominent not yet built project. The outcome is twofold: Findings concerning the integration of VR in an exhibition space and findings concerning the experience of the virtual space itself. In the exhibition, an important aspect was the unmanned exhibition space, requiring the VR...... experience to be self-explanatory. Observations of different visitor reactions to the unmanned VR experience compared with visitor reactions at guided tours with personal instructions are evaluated. Data on perception of realism, spatial quality and light in the VR model were collected with qualitative...

  12. Ceramic joining

    Loehman, R.E. [Sandia National Lab., Albuquerque, NM (United States)

    1996-04-01

    This paper describes the relation between reactions at ceramic-metal interfaces and the development of strong interfacial bonds in ceramic joining. Studies on a number of systems are described, including silicon nitrides, aluminium nitrides, mullite, and aluminium oxides. Joints can be weakened by stresses such as thermal expansion mismatch. Ceramic joining is used in a variety of applications such as solid oxide fuel cells.

  13. Ceramic cutting tools materials, development and performance

    Whitney, E Dow

    1994-01-01

    Interest in ceramics as a high speed cutting tool material is based primarily on favorable material properties. As a class of materials, ceramics possess high melting points, excellent hardness and good wear resistance. Unlike most metals, hardness levels in ceramics generally remain high at elevated temperatures which means that cutting tip integrity is relatively unaffected at high cutting speeds. Ceramics are also chemically inert against most workmetals.

  14. Corrosion resistant ceramic materials

    Kaun, T.D.

    1996-07-23

    Ceramic materials are disclosed which exhibit stability in severely-corrosive environments having high alkali-metal activity, high sulfur/sulfide activity and/or molten halides at temperatures of 200--550 C or organic salt (including SO{sub 2} and SO{sub 2}Cl{sub 2}) at temperatures of 25--200 C. These sulfide ceramics form stoichiometric (single-phase) compounds with sulfides of Ca, Li, Na, K, Al, Mg, Si, Y, La, Ce, Ga, Ba, Zr and Sr and show melting-points that are sufficiently low and have excellent wettability with many metals (Fe, Ni, Mo) to easily form metal/ceramic seals. Ceramic compositions are also formulated to adequately match thermal expansion coefficient of adjacent metal components. 1 fig.

  15. Corrosion resistant ceramic materials

    Kaun, Thomas D.

    1996-01-01

    Ceramic materials which exhibit stability in severely-corrosive environments having high alkali-metal activity, high sulfur/sulfide activity and/or molten halides at temperatures of 200.degree.-550.degree. C. or organic salt (including SO.sub.2 and SO.sub.2 Cl.sub.2) at temperatures of 25.degree.-200.degree. C. These sulfide ceramics form stoichiometric (single-phase) compounds with sulfides of Ca, Li, Na, K, Al, Mg, Si, Y, La, Ce, Ga, Ba, Zr and Sr and show melting-points that are sufficiently low and have excellent wettability with many metals (Fe, Ni, Mo) to easily form metal/ceramic seals. Ceramic compositions are also formulated to adequately match thermal expansion coefficient of adjacent metal components.

  16. preparation, characterization and formulation of nano-ceramic materials to be used for the separation of some heavy metals

    Zayed, S.L.M.

    2006-01-01

    the synthesis of asymmetric composite and monolithic ceramic filters, with high performance quality, to be used in heavy metals separation is the aim of this study. asymmetric composite ceramic filter consisted of a macroporous or mesoporous substrate coated with several layers having lower pore size than the substrate usually microporous film. on the other hand, asymmetric monolithic ceramic filter is monolithic system having dual pore size distribution. ceramic filters synthesis was performed using polymeric sol-gel process. the optimization of synthesis parameters as well as the characterization was achieved to obtain ceramic filters with high separative properties. the synthesized ceramic filters were characterized using mercury porosimeter for pore size distribution analysis, BET method for specific surface areas measurements and BJH pore size distribution analysis, XRD analysis for crystalline phase identification and SEM for microstructure and morphology studies

  17. Sensitive Ceramics

    2014-01-01

    Sensitive Ceramics is showing an interactive digital design tool for designing wall like composition with 3d ceramics. The experiment is working on two levels. One which has to do with designing compositions and patterns in a virtual 3d universe based on a digital dynamic system that responds on ...... with realizing the modules in ceramics by 3d printing directly in porcelain with a RapMan printer that coils up the 3d shape in layers. Finally the ceramic modules are mounted in a laser cut board that reflects the captured composition of the movement of the hands....

  18. Integration of Computer Tomography and Simulation Analysis in Evaluation of Quality of Ceramic-Carbon Bonded Foam Filter

    Karwiński A.

    2013-12-01

    Full Text Available Filtration of liquid casting alloys is used in casting technologies for long time. The large quantity of available casting filters allows using them depending on casting technology, dimensions of casting and used alloys. Technological progress of material science allows of using new materials in production of ceramic filters. In this article the Computed Tomography (CT technique was use in order to evaluate the thickness of branch in cross section of 20ppi ceramic-carbon bonded foam filter. Than the 3D image of foam filter was used in computer simulation of flow of liquid metal thru the running system.

  19. Surface quality prediction model of nano-composite ceramics in ultrasonic vibration-assisted ELID mirror grinding

    Zhao, Bo; Chen, Fan; Jia, Xiao-feng; Zhao, Chong-yang; Wang, Xiao-bo [Henan Polytechnic University, Jiaozuo (China)

    2017-04-15

    Ultrasonic vibration-assisted Electrolytic in-process dressing (ELID) grinding is a highly efficient and highly precise machining method. The surface quality prediction model in ultrasonic vibration-assisted ELID mirror grinding was studied. First, the interaction between grits and workpiece surface was analyzed according to kinematic mechanics, and the surface roughness model was developed. The variations in surface roughness under different parameters was subsequently calculated and analyzed by MATLAB. Results indicate that compared with the ordinary ELID grinding, ultrasonic vibration-assisted ELID grinding is superior, because it has more stable and better surface quality and has an improved range of ductile machining.

  20. Applications of INAA with Ghent k0 factors to the analysis of high-purity metals and ceramics

    Erdtmann, G.; Petri, H.; Kaysser, B.; Kueppers, G.

    1988-01-01

    Reactor neutron activation analysis (NAA) has been applied for many years in the chemical-analytical service carried out by the Central Division of Chemical Analysis at Kernforschungsanlage Julich. At this research center, two new research programs were started in 1986: high-temperature-resistant materials and structure ceramics, and basic research for information technology. Trace element analyses of materials are required for both programs, and the demand for activation analyses has largely increased. In most cases they are carried out by a purely instrumental technique, and radiochemical NAA is applied but with some special problems. Activation analyses have been carried out for a number of high-purity and ceramic materials, and the paper shows detection limits obtained with some of them. The differences in detection limits depend not only on the types of materials and the levels of impurities but also on the irradiation and counting conditions chose. In order to obtain realistic estimations of the uncertainties of the results, all sources of error have been considered and their influence on total uncertainties calculated via the error propagation law applied to the equation of absolute activation analysis

  1. Study of high field Nb3Sn superconducting dipoles: electrical insulation based made of ceramic and magnetic design

    Rochepault, E.

    2012-01-01

    In the framework of LHC upgrades, significant efforts are provided to design accelerator magnets using the superconducting alloy Nb 3 Sn, which allows to reach higher magnetic fields (≥12 T). The aim of this thesis is to propose new computation and manufacturing methods for high field Nb 3 Sn dipoles. A ceramic insulation, previously designed at CEA Saclay, has been tested for the first time on cables, in an accelerator magnet environment. Critical current measures, under magnetic field and mechanical stress, have been carried out in particular. With this test campaign, the current ceramic insulation has been shown to be too weak mechanically and the critical current properties are degraded. Then a study has been conducted, with the objective to improve the mechanical strength of the insulation and better distribute the stress inside the cable. Methods of magnetic design have also been proposed, in order to optimize the coils shape, while fulfilling constraints of field homogeneity, operational margins, forces minimization... Consequently, several optimization codes have been set up. They are based on new methods using analytical formulas. A 2D code has first been written for block designs. Then two 3D codes have been realized for the optimization of dipole ends. The former consists in modeling the coil with elementary blocs and the latter is based on a modeling of the superconducting cables with ribbons. These optimization codes allowed to propose magnetic designs for high field accelerator magnets. (author) [fr

  2. ZrC Ceramics Prepared by Self-propagating High-temperature Synthesis/Single Action Pressing

    CHENG Yong

    2017-01-01

    Full Text Available ZrC ceramics were prepared by mechanical axial compression of self-propagating high-temperature synthesis/single action pressing (SHS/SAP.The effects of pressure on microstructure and densification of the products,as well as the relationship between displacement/variation of the load curve and SHS reaction,were studied.The structure and properties of the products were investigated by XRD and SEM.In addition,the density was measured by the drain away liquid method.Meanwhile,universal testing machine was used to record the displacement and load curve alternations.The results indicate that products are mainly composed of ZrC phase,the process of exhaust are accelerated as the increasing of pressure as well,leading to the smaller size of porosity and crystal particles.Density manifested as an increasing pattern by the elevated pressure with no longer change at 80MPa.Due to the strong attenuation of pressure at the peak of temperature,the density of the production is only 65.7% in 120MPa.The end point of the SHS reaction and the plastic time of the products can be monitored by displacement and load curve.The results provide evidence for the application of self-propagating high-temperature synthesis/pseudo-hot isostatic pressing to further improve the density of ceramics.

  3. On the high temperature phase transition in Ba(Zr0.20Ti0.80O3 ceramic

    K. P. Chandra

    2017-08-01

    Full Text Available Temperature dependent X-ray diffraction (XRD and dielectric properties of perovskite Ba(Zr0.2Ti0.8O3 ceramic prepared using a standard solid-state reaction process is presented. Along with phase transitions at low temperature, a new phase transition at high temperature (873∘C at 20Hz, diffusive in character has been found where the lattice structure changes from monoclinic (space group: P2∕m to hexagonal (space group: P6∕mmm. This result places present ceramic in the list of potential candidate for intended high temperature applications. The AC conductivity data followed hopping type charge conduction and supports jump relaxation model. The experimental value of d33=98pC/N was found. The dependence of polarization and strain on electric field at room temperature suggested that lead-free Ba(Zr0.2Ti0.8O3 is a promising material for electrostrictive applications.

  4. Production of highly porous glass-ceramics from metallurgical slag, fly ash and waste glass

    Mangutova Bianka V.; Fidancevska Emilija M.; Milosevski Milosav I.; Bossert Joerg H.

    2004-01-01

    Glass-ceramics composites were produced based on fly-ash obtained from coal power stations, metallurgical slag from ferronickel industry and waste glass from TV monitors, windows and flasks. Using 50% waste flask glass in combination with fly ash and 20% waste glass from TV screens in combination with slag, E-modulus and bending strength values of the designed systems are increased (system based on fly ash: E-modulus from 6 to 29 GPa, and bending strength from 9 to 75 MPa). The polyurethane f...

  5. Strength, toughness and aging stability of highly-translucent Y-TZP ceramics for dental restorations.

    Zhang, Fei; Inokoshi, Masanao; Batuk, Maria; Hadermann, Joke; Naert, Ignace; Van Meerbeek, Bart; Vleugels, Jef

    2016-12-01

    The aim was to evaluate the optical properties, mechanical properties and aging stability of yttria-stabilized zirconia with different compositions, highlighting the influence of the alumina addition, Y 2 O 3 content and La 2 O 3 doping on the translucency. Five different Y-TZP zirconia powders (3 commercially available and 2 experimentally modified) were sintered under the same conditions and characterized by X-ray diffraction with Rietveld analysis and scanning electron microscopy (SEM). Translucency (n=6/group) was measured with a color meter, allowing to calculate the translucency parameter (TP) and the contrast ratio (CR). Mechanical properties were appraised with four-point bending strength (n=10), single edge V-notched beam (SEVNB) fracture toughness (n=8) and Vickers hardness (n=10). The aging stability was evaluated by measuring the tetragonal to monoclinic transformation (n=3) after accelerated hydrothermal aging in steam at 134°C, and the transformation curves were fitted by the Mehl-Avrami-Johnson (MAJ) equation. Data were analyzed by one-way ANOVA, followed by Tukey's HSD test (α=0.05). Lowering the alumina content below 0.25wt.% avoided the formation of alumina particles and therefore increased the translucency of 3Y-TZP ceramics, but the hydrothermal aging stability was reduced. A higher yttria content (5mol%) introduced about 50% cubic zirconia phase and gave rise to the most translucent and aging-resistant Y-TZP ceramics, but the fracture toughness and strength were considerably sacrificed. 0.2mol% La 2 O 3 doping of 3Y-TZP tailored the grain boundary chemistry and significantly improved the aging resistance and translucency. Although the translucency improvement by La 2 O 3 doping was less effective than for introducing a substantial amount of cubic zirconia, this strategy was able to maintain the mechanical properties of typical 3Y-TZP ceramics. Three different approaches were compared to improve the translucency of 3Y-TZP ceramics. Copyright

  6. Characterization, optical properties and laser ablation behavior of epoxy resin coatings reinforced with high reflectivity ceramic particles

    Li, Wenzhi; Kong, Jing; Wu, Taotao; Gao, Lihong; Ma, Zhuang; Liu, Yanbo; Wang, Fuchi; Wei, Chenghua; Wang, Lijun

    2018-04-01

    Thermal damage induced by high power energy, especially high power laser, significantly affects the lifetime and performance of equipment. High-reflectance coating/film has attracted considerable attention due to its good performance in the damage protection. Preparing a high-reflectance coating with high reaction endothermal enthalpy will effectively consume a large amount of incident energy and in turn protect the substrate from thermal damage. In this study, a low temperature process was used to prepare coatings onto substrate with complex shape and avoid thermal effect during molding. An advanced high reflection ceramic powder, La1‑xSrxTiO3+δ , was added in the epoxy adhesive matrix to improve the reflectivity of coating. The optical properties and laser ablation behaviors of coatings with different ceramic additive ratio of La1‑xSrxTiO3+δ and modified epoxy-La1‑xSrxTiO3+δ with ammonium polyphosphate coatings were investigated, respectively. We found that the reflectivity of coatings is extremely high due to mixed high-reflection La1‑xSrxTiO3+δ particles, up to 96% at 1070 nm, which can significantly improve the laser resistance. In addition, the ammonium polyphosphate modifies the residual carbon structure of epoxy resin from discontinuous fine particles structure to continuous and porous structure, which greatly enhances the thermal-insulation property of coating. Furthermore, the laser ablation threshold is improved obviously, which is from 800 W cm‑2 to 1000 W cm‑2.

  7. High quality transportation fuels from renewable feedstock

    Lindfors, Lars Peter

    2010-09-15

    Hydrotreating of vegetable oils is novel process for producing high quality renewable diesel. Hydrotreated vegetable oils (HVO) are paraffinic hydrocarbons. They are free of aromatics, have high cetane numbers and reduce emissions. HVO can be used as component or as such. HVO processes can also be modified to produce jet fuel. GHG savings by HVO use are significant compared to fossil fuels. HVO is already in commercial production. Neste Oil is producing its NExBTL diesel in two plants. Production of renewable fuels will be limited by availability of sustainable feedstock. Therefore R and D efforts are made to expand feedstock base further.

  8. Boiling curve in high quality flow boiling

    Shiralkar, B.S.; Hein, R.A.; Yadigaroglu, G.

    1980-01-01

    The post dry-out heat transfer regime of the flow boiling curve was investigated experimentally for high pressure water at high qualities. The test section was a short round tube located downstream of a hot patch created by a temperature controlled segment of tubing. Results from the experiment showed that the distance from the dryout point has a significant effect on the downstream temperatures and there was no unique boiling curve. The heat transfer coefficients measured sufficiently downstream of the dryout point could be correlated using the Heineman correlation for superheated steam, indicating that the droplet deposition effects could be neglected in this region

  9. Improved ferroelectric and pyroelectric properties of Pb-doped SrBi4Ti4O15 ceramics for high temperature applications

    Venkata Ramana, E.; Graça, M.P.F.; Valente, M.A.; Bhima Sankaram, T.

    2014-01-01

    Highlights: • Sr 1−x Pb x Bi 4 Ti 4 O 15 (SPBT, x = 0 − 0.4) ceramics were synthesized by soft chemical method. • X-ray diffraction analysis confirmed the formation of bismuth layered structure. • SEM images showed plate like grain morphology with random orientation of plate faces. • Pb-doping resulted in improved ferroelectricity of SrBi 4 Ti 4 O 15 ceramics. • Pb-doped SrBi 4 Ti 4 O 15 exhibited improved pyroelectric properties with high T C . -- Abstract: Ferroelectric properties of Pb-modified strontium bismuth titanate ceramics with chemical formula Sr 1−x Pb x Bi 4 Ti 4 O 15 (x = 0–0.4) were investigated. Polycrystalline ceramics were synthesized by soft chemical method to study the effect of Pb-doping on its physical properties. X-ray diffraction analysis revealed a bismuth layered structure for all the compounds. The doping resulted in an increased tetragonal strain and improved ferroelectric properties. Scanning electron microscope images showed plate like grain morphology with random orientation of platelets. The ferroelectric transition temperature of the ceramics increased systematically from 525 °C to 560 °C with the increase of doping concentration. The piezoelectric coefficient (d 33 ) of the ceramics was enhanced significantly with Pb doping, exhibiting a maximum value of 21.8 pC/N for 40 mol.% Pb-doped SBT. Pyroelectric studies carried out using the Byer–Roundy method indicated that the modified SBT ceramics are promising candidates for high temperature pyroelectric applications

  10. Building ceramic based on sludge

    Szöke, A-M; Muntean, M; Dumitrescu, O; Bartalis, I

    2013-01-01

    Because of the rapid evolution in the last decade of science and engineering materials, development of new advanced materials, particularly in construction, we must find solutions, namely, new performed materials, with functional and aesthetic qualities. In recent years, there have been made alternative attempts to reuse various types of wastes, including the incorporation of products in ceramic clay. This theme concerning the achievement of some durable, economic and ecological materials represents a high-level preoccupation in this domain, the problems related to the ecosystem being permanent issues of the century

  11. High-performance ceramic filters for energy engineering. Final report; Filter aus Hochleistungskeramik fuer die Energietechnik. Abschlussbericht

    Westerheide, R. [Fraunhofer-Institut fuer Werkstoffmechanik (IWM), Freiburg im Breisgau (Germany); Adler, J. [Fraunhofer-Institut fuer Keramische Technologien und Sinterwerkstoffe (IKTS), Dresden (Germany); Buhl, H. [ESK-SIC GmbH, Frechen-Grefrath (Germany); Fister, D. [H.C. Starck GmbH, Laufenburg (Germany); Krein, J. [LLB Lurgi Lentjes Energietechnik GmbH, Frankfurt (Germany); Voelker, W. [Annawerk GmbH, Roedental (Germany); Walch, A. [eds.] [USF Schumacher Umwelt- und Trenntechnik GmbH, Crailsheim (Germany)

    1999-09-30

    The hot gas particulate removal of many advanced coal fired power generation technologies works at temperatures above 800 C. The filter elements for these applications are often based on ceramic materials, e.g. silicon carbide. However, the mostly clay bonded silicon carbide is subject to creep and oxidation due to probable changes of the binder phase. In this work the development of new ceramic filter materials based on silicon carbide and alumina is described. The goal of the development was to increase the potential application temperature. To obtain the goal, the work was performed together with ceramic powder manufacturers, developers of ceramic materials and components as well as with companies who operate test facilities. Different routes were chosen to increase the high temperature resistance in consideration of corrosion resistance, fracture strength and pressure loss of the filter materials. One of these routes was the optimization of the binder phase of the silicon carbide materials. Other routes were concentrated on the base material and the investigation of other possibilities for the silicon carbide bonding, i.e. a recrystallization process of SiC (RSiC) or a self bonding of granulated small grained silicon carbide powder. Additionally filter materials based on alumina were developed. The report covers these material development oriented topics as well as the additional work in materials reliability, coating development and modeling of microstructure. (orig.) [German] In der Kombikraftwerkstechnik wird insbesondere bei Kohlefeuerung die Heissgasreinigung oft bei Temperaturen ueber 800 C eingesetzt. Die Filterelemente fuer diese Anwendungen bestehen oft aus keramischen Materialien. Das haeufig eingesetzte tongebundene Siliciumcarbid unterliegt jedoch besonders aufgrund der Beschaffenheit der Bindephase Kriech- und Oxidationsschaedigungen. In diesem Bericht wird die Entwicklung von neuen keramischen Filtermaterialien, die auf Siliciumcarbid oder

  12. Breeding and maintaining high-quality insects

    Jensen, Kim; Kristensen, Torsten Nygård; Heckmann, Lars-Henrik

    2017-01-01

    Insects have a large potential for sustainably enhancing global food and feed production, and commercial insect production is a rising industry of high economic value. Insects suitable for production typically have fast growth, short generation time, efficient nutrient utilization, high...... reproductive potential, and thrive at high density. Insects may cost-efficiently convert agricultural and industrial food by-products into valuable protein once the technology is finetuned. However, since insect mass production is a new industry, the technology needed to efficiently farm these animals is still...... in a starting phase. Here, we discuss the challenges and precautions that need to be considered when breeding and maintaining high-quality insect populations for food and feed. This involves techniques typically used in domestic animal breeding programs including maintaining genetically healthy populations...

  13. Ceramic breeder materials

    Johnson, C.E.

    1990-01-01

    The breeding blanket is a key component of the fusion reactor because it directly involves tritium breeding and energy extraction, both of which are critical to development of fusion power. The lithium ceramics continue to show promise as candidate breeder materials. This promise was recognized by the International Thermonuclear Reactor (ITER) design team in its selection of ceramics as the first option for the ITER breeder material. Blanket design studies have indicated properties in the candidate materials data base that need further investigation. Current studies are focusing on tritium release behavior at high burnup, changes in thermophysical properties with burnup, compatibility between the ceramic breeder and beryllium multiplier, and phase changes with burnup. Laboratory and in-reactor tests, some as part of an international collaboration for development of ceramic breeder materials, are underway. 32 refs., 1 fig., 1 tab

  14. Note: a high-sensitivity current sensor based on piezoelectric ceramic Pb(Zr,Ti)O3 and ferromagnetic materials.

    He, Wei; Li, Ping; Wen, Yumei; Zhang, Jitao; Yang, Aichao; Lu, Caijiang

    2014-02-01

    An electric current sensor using piezoelectric ceramic Pb(Zr,Ti)O3 (PZT) sandwiched between two high permeability cuboids and two NdFeB magnets is presented. The magnetic field originating from an electric wire is augmented by the high permeability cuboids. The PZT plate experiences an enhanced magnetic force and generates voltage output. When placed with a distance of d = 5.0 mm from the wire, the sensor shows a flat sensitivity of ∼5.7 mV/A in the frequency range of 30 Hz-80 Hz and an average sensitivity of 5.6 mV/A with highly linear behavior in the current range of 1 A-10 A at 50 Hz.

  15. Application of high temperature ceramic superconductors (CSC) to commercial tokamak reactors

    Ehst, D.A.; Kim, S.; Gohar, Y.; Turner, L.; Smith, D.L.; Mattas, R.

    1988-08-01

    Ceramic superconductors operating near liquid nitrogen temperature may experience higher heating rates without losing stability, compared conventional superconductors. This will permit cable design with less stabilizer, reducing fabrication costs for large fusion magnets. Magnet performance is studied for different operating current densities in the superconductor, and cost benefits to commercial tokamak reactors are estimated. It appears that 10 kA /center dot/ cm/sup /minus/2/ (at 77 K and /approximately/10 T) is a target current density which must be achieved in order for the ceramic superconductors to compete with conventional materials. At current densities around 50 kA /center dot/ cm/sup /minus/2/ most potential benefits have already been gained, as magnet structural steel begins to dominate the cost at this point. For a steady state reactor reductions of /approximately/7% are forecast for the overall capital cost of the power plant in the best case. An additional /approximately/3% cost saving is possible for pulsed tokamaks. 9 refs., 4 figs., 8 tabs

  16. Gas Separation Properties of Polyimide Thin Films on Ceramic Supports for High Temperature Applications.

    Escorihuela, Sara; Tena, Alberto; Shishatskiy, Sergey; Escolástico, Sonia; Brinkmann, Torsten; Serra, Jose Manuel; Abetz, Volker

    2018-03-07

    Novel selective ceramic-supported thin polyimide films produced in a single dip coating step are proposed for membrane applications at elevated temperatures. Layers of the polyimides P84 ® , Matrimid 5218 ® , and 6FDA-6FpDA were successfully deposited onto porous alumina supports. In order to tackle the poor compatibility between ceramic support and polymer, and to get defect-free thin films, the effect of the viscosity of the polymer solution was studied, giving the entanglement concentration (C*) for each polymer. The C* values were 3.09 wt. % for the 6FDA-6FpDA, 3.52 wt. % for Matrimid ® , and 4.30 wt. % for P84 ® . A minimum polymer solution concentration necessary for defect-free film formation was found for each polymer, with the inverse order to the intrinsic viscosities (P84 ® ≥ Matrimid ® > 6FDA-6FpDA). The effect of the temperature on the permeance of prepared membranes was studied for H₂, CH₄, N₂, O₂, and CO₂. As expected, activation energy of permeance for hydrogen was higher than for CO₂, resulting in H₂/CO₂ selectivity increase with temperature. More densely packed polymers lead to materials that are more selective at elevated temperatures.

  17. Gas Separation Properties of Polyimide Thin Films on Ceramic Supports for High Temperature Applications

    Sara Escorihuela

    2018-03-01

    Full Text Available Novel selective ceramic-supported thin polyimide films produced in a single dip coating step are proposed for membrane applications at elevated temperatures. Layers of the polyimides P84®, Matrimid 5218®, and 6FDA-6FpDA were successfully deposited onto porous alumina supports. In order to tackle the poor compatibility between ceramic support and polymer, and to get defect-free thin films, the effect of the viscosity of the polymer solution was studied, giving the entanglement concentration (C* for each polymer. The C* values were 3.09 wt. % for the 6FDA-6FpDA, 3.52 wt. % for Matrimid®, and 4.30 wt. % for P84®. A minimum polymer solution concentration necessary for defect-free film formation was found for each polymer, with the inverse order to the intrinsic viscosities (P84® ≥ Matrimid® >> 6FDA-6FpDA. The effect of the temperature on the permeance of prepared membranes was studied for H2, CH4, N2, O2, and CO2. As expected, activation energy of permeance for hydrogen was higher than for CO2, resulting in H2/CO2 selectivity increase with temperature. More densely packed polymers lead to materials that are more selective at elevated temperatures.

  18. Highly sensitive room temperature ammonia gas sensor based on Ir-doped Pt porous ceramic electrodes

    Liu, Wenlong [College of pharmacy and biological engineering, Chengdu University, Chengdu, 610106 (China); Department of chemical and materials engineering, National Chin-Yi University of Technology, Taichung 411, Taiwan (China); Liu, Yen-Yu [Department of chemical and materials engineering, Tunghai University, Taichung 407, Taiwan (China); Do, Jing-Shan, E-mail: jsdo@ncut.edu.tw [Department of chemical and materials engineering, National Chin-Yi University of Technology, Taichung 411, Taiwan (China); Li, Jing, E-mail: lijing@cdu.edu.cn [College of pharmacy and biological engineering, Chengdu University, Chengdu, 610106 (China)

    2016-12-30

    Highlights: • Water vapors seem to hugely improve the electrochemical activity of the Pt and Pt-Ir porous ceramic electrodes. • The gas sensors based on the Pt and Pt-Ir alloy electrodes possess good sensing performances. • The reaction path of the ammonia on platinum has been discussed. - Abstract: Room temperature NH{sub 3} gas sensors based on Pt and Pt-Ir (Ir doping Pt) porous ceramic electrodes have been fabricated by both electroplating and sputtering methods. The properties of the gaseous ammonia sensors have been examined by polarization and chronoamperometry techniques. The influence of humidity on the features of the resulting sensors in the system has also been discussed, and the working potential was optimized. Water vapors seem to hugely improve the electrochemical activity of the electrode. With increasing the relative humidity, the response of the Pt-Ir(E)/Pt(S)/PCP sensor to NH{sub 3} gas could be enhanced remarkably, and the sensitivity increases from 1.14 to 12.06 μA ppm{sup −1} cm{sup −2} .Then we have also discussed the sensing mechanism of the Pt-Ir sensor and the result has been confirmed by X-ray photoelectron spectroscopy of the electrode surface before and after reaction in the end.

  19. Cellular compatibility of highly degradable bioactive ceramics for coating of metal implants.

    Radetzki, F; Wohlrab, D; Zeh, A; Delank, K S; Mendel, T; Berger, G; Syrowatka, F; Mayr, O; Bernstein, A

    2011-01-01

    Resorbable ceramics can promote the bony integration of implants. Their rate of degradation should ideally be synchronized with bone regeneration. This study examined the effect of rapidly resorbable calcium phosphate ceramics 602020, GB14, 305020 on adherence, proliferation and morphology of human bone-derived cells (HBDC) in comparison to β-TCP. The in vitro cytotoxicity was determined by the microculture tetrazolium (MTT) assay. HBDC were grown on the materials for 3, 7, 11, 15 and 19 days and counted. Cell morphology, cell attachment, cell spreading and the cytoskeletal organization of HBDC cultivated on the substrates were investigated using laser scanning microscopy and environmental scanning electron microscopy. All substrates supported sufficient cellular growth for 19 days and showed no cytotoxicity. On each material an identical cell colonisation of well communicating, polygonal, vital cells with strong focal contacts was verified. HBDC showed numerous well defined stress fibres which give proof of well spread and strongly anchored cells. Porous surfaces encouraged the attachment and spreading of HBDC. Further investigations regarding long term biomaterial/cell interactions in vitro and in vivo are required to confirm the utility of the new biomaterials.

  20. [Ceramic posts].

    Mainjot, Amélie; Legros, Caroline; Vanheusden, Alain

    2006-01-01

    As a result of ceramics and all-ceram technologies development esthetic inlay core and abutments flooded the market. Their tooth-colored appearance enhances restoration biomimetism principally on the marginal gingiva area. This article reviews indications and types of cores designed for natural teeth and implants.

  1. Highly matched spectrum needed for photosynthesis in Ce{sup 3+}/Er{sup 3+}/Yb{sup 3+} tri-doped oxyfluoride glass ceramics

    Wang, Weirong; Gao, Huiping [School of Physics and Electronics, Henan University, Kaifeng 475004 (China); Institute for Computational Materials Science, Henan University, Kaifeng 475004 (China); Mao, Yanli, E-mail: ylmao@henu.edu.cn [School of Physics and Electronics, Henan University, Kaifeng 475004 (China); Institute for Computational Materials Science, Henan University, Kaifeng 475004 (China)

    2015-11-05

    A series of oxyfluoride glass ceramics containing CaF{sub 2} nano-crystals tri-doped with Ce{sup 3+}/Er{sup 3+}/Yb{sup 3+} ions were prepared by high temperature melting method and subsequent heat treatment. The structural properties were examined by X-ray diffraction measurements. The absorption, excitation, and emission spectra of the glass ceramics were investigated. Difference in erbium emission spectra between glass and glass ceramics had been studied. The emission bands originating from the {sup 4}F{sub 9/2} state of Er{sup 3+} were enhanced when the CaF{sub 2} nano-crystal created. By down-converting the ultraviolet wavelength region (280∼400 nm) light and up-converting the near-infrared wavelength region (900∼1100 nm) light, the glass ceramics can also emit strong reddish orange emission. The emission spectra consisting of bluish violet (400∼500 nm) and reddish orange (640∼680 nm) bands match well with the action spectrum of photosynthesis and absorption spectra of chlorophylls. Our materials will be favored to promote the development of glass greenhouses for green plant. - Highlights: • Ce{sup 3+}/Er{sup 3+}/Yb{sup 3+} tri-doped oxyfluoride glass ceramics were prepared by high temperature melting method. • 668 nm red emission was obtained under 320 nm, 380 nm and 980 nm excitation, respectively. • The emission of samples matched well with the spectrum for photosynthesis.

  2. Thermal Conductivity and High-Frequency Dielectric Properties of Pressureless Sintered SiC-AlN Multiphase Ceramics

    Jialin Gu

    2018-06-01

    Full Text Available SiC-AlN multiphase ceramics with 10 wt. %Y2O3-BaO-SiO2 additives were fabricated by pressureless sintering in a nitrogen atmosphere. The effects of SiC contents and sintering temperatures on the sinterability, microstructure, thermal conductivity and high-frequency dielectric properties were characterized. In addition to 6H-SiC and AlN, the samples also contained Y3Al5O12 and Y4Al2O9. SiC-AlN ceramics sintered with 50 wt. % SiC at 2173 K exhibited the best thermal diffusivity and thermal conductivity (26.21 mm2·s−1 and 61.02 W·m−1·K−1, respectively. The dielectric constant and dielectric loss of the sample sintered with 50 wt. % SiC and 2123 K were 33–37 and 0.4–0.5 at 12.4–18 GHz. The dielectric constant and dielectric loss of the samples decreased as the frequency of electromagnetic waves increased from 12.4–18 GHz. The dielectric thermal conductivity properties of the SiC-AlN samples are discussed.

  3. Theoretical Research on Thermal Shock Resistance of Ultra-High Temperature Ceramics Focusing on the Adjustment of Stress Reduction Factor

    Daining Fang

    2013-02-01

    Full Text Available The thermal shock resistance of ceramics depends on not only the mechanical and thermal properties of materials, but also the external constraint and thermal condition. So, in order to study the actual situation in its service process, a temperature-dependent thermal shock resistance model for ultra-high temperature ceramics considering the effects of the thermal environment and external constraint was established based on the existing theory. The present work mainly focused on the adjustment of the stress reduction factor according to different thermal shock situations. The influences of external constraint on both critical rupture temperature difference and the second thermal shock resistance parameter in either case of rapid heating or cooling conditions had been studied based on this model. The results show the necessity of adjustment of the stress reduction factor in different thermal shock situations and the limitations of the applicable range of the second thermal shock resistance parameter. Furthermore, the model was validated by the finite element method.

  4. Electrolytic In-process Dressing (ELID) for high-efficiency, precision grinding of ceramic parts: An experiment study

    Bandyopadhyay, B.P.

    1995-08-01

    This report describes Electrolytic In-process Dressing (ELID) as applied to the efficient, high-precision grinding of structural ceramics, and describes work performed jointly by Dr. B.P. Bandyopadhyay, University of North Dakota, and Dr. R. Ohmori, of the Institute of Physical and Chemical Research (RINEN), Tokyo, Japan, from June through August, 1994. Dr. Ohmori pioneered the novel ELID grinding technology which incorporates electrolytically enhanced, in-process dressing of metal bonded superabrasive wheels. The principle of ELID grinding technology is discussed in the report as will its application for rough grinding and precision grinding. Two types of silicon nitride based ceramics (Kyocerals Si{sub 3}N{sub 4}, and Eaton`s SRBSN) were ground under various conditions with ELID methods. Mirror surface finishes were obtained with {number_sign} 4000 mesh size wheel (average grain size = 4 {mu}m). Results of these investigations are presented in this report. These include the effects of wheel bond type, type of power supply, abrasive grit friability, and cooling fluid composition. The effects of various parameters are discussed in terms of the mechanisms of ELID grinding, and in particular, the manner of boundary layer formation on the wheels and abrasive grit protrusion.

  5. Applications of High Energy Ion Beam Techniques in Environmental Science: Investigation Associated with Glass and Ceramic Waste Forms

    Thevuthasan, Suntharampillai; Shutthanandan, V; Zhang, Yanwen

    2006-02-01

    High energy ion beam capabilities including Rutherford backscattering spectrometry (RBS) and nuclear reaction analysis (NRA) have been very effectively used in environmental science to investigate the ion exchange mechanisms in glass waste forms and the effects of irradiation in glass and ceramic waste forms in the past. In this study, RBS and NRA along with SIMNRA simulations were used to monitor the Na depletion and D and 18O uptake in alumina silicate glasses, respectively, after the glass coupons were exposed to aqueous solution. These results show that the formation of a reaction layer and an establishment of a region where diffusion limited ion exchange occur in these glasses during exposure to silica-saturated solutions. Different regions including reaction and diffusion regions were identified on the basis of the depth distributions of these elements. In the case of ceramics, damage accumulation was studied as a function of ion dose at different irradiation temperatures. A sigmoidal dependence of relative disorder on the ion dose was observed. The defect dechanneling factors were calculated for two irradiated regions in SrTiO? using the critical angles determined from the angular yield curves. The dependence of defect dechanneling parameter on the incident energy was investigated and it was observed that the generated defects are mostly interstitial atoms and amorphous clusters. Thermal recovery experiments were performed to study the damage recovery processes up to a maximum temperature of 870 K.

  6. Wonderland of ceramics superplasticity; Ceramics chososei no sekai

    Wakai, F. [National Industrial Research Inst. of Nagoya, Nagoya (Japan)

    1995-07-01

    It has been ten years since it was found that ceramics, which is strong and hard at room temperatures and does not deform at all, may exhibit a superplasticity phenomenon at high temperatures that it endlessly elongates when pulled as if it were chewing gum. This phenomenon is one of peculiar behaviours which nano-crystal ceramics, pulverized to an extent that the crystalline particle size is on the order of nanometers, show. The application of superplasticity made the material engineers`s old dream come true that hard ceramics are arbitrarily deformed and machined like metal. Using as models materials such as silicone nitride, alumina and zirconia, this paper describes the history and deformation mechanism of ceramics superplasticity, material design aiming at superplasticization and application of ceramics superplasticity to the machining technology. Furthermore, it describes the trend and future development of international joint researches on the basic surveys on ceramics superplasticity. 25 refs., 11 figs.

  7. Dielectric properties of (K0.5Na0.5)NbO3-(Bi0.5Li0.5)ZrO3 lead-free ceramics as high-temperature ceramic capacitors

    Yan, Tianxiang; Han, Feifei; Ren, Shaokai; Ma, Xing; Fang, Liang; Liu, Laijun; Kuang, Xiaojun; Elouadi, Brahim

    2018-04-01

    (1 - x)K0.5Na0.5NbO3- x(Bi0.5Li0.5)ZrO3 (labeled as (1 - x)KNN- xBLZ) lead-free ceramics were fabricated by a solid-state reaction method. A research was conducted on the effects of BLZ content on structure, dielectric properties and relaxation behavior of KNN ceramics. By combining the X-ray diffraction patterns with the temperature dependence of dielectric properties, an orthorhombic-tetragonal phase coexistence was identified for x = 0.03, a tetragonal phase was determined for x = 0.05, and a single rhombohedral structure occurred at x = 0.08. The 0.92KNN-0.08BLZ ceramic exhibits a high and stable permittivity ( 1317, ± 15% variation) from 55 to 445 °C and low dielectric loss (≤ 6%) from 120 to 400 °C, which is hugely attractive for high-temperature capacitors. Activation energies of both high-temperature dielectric relaxation and dc conductivity first increase and then decline with the increase of BLZ, which might be attributed to the lattice distortion and concentration of oxygen vacancies.

  8. Ceramic component with reinforced protection against radiations

    Dubuisson, J.; Laville, H.; Le Gal, P.

    1986-01-01

    Ceramic components hardened against radiations are claimed (for example capacitors or ceramic substrates for semiconductors). They are prepared with a sintered ceramic containing a high proportion of heavy atoms (for instance barium titanate and a bismuth salt) provided with a glass layer containing a high proportion of light atoms. The two materials are joined by vitrification producing a diffusion zone at the interface [fr

  9. Producing ceramic laminate composites by EPD

    Nicholson, P.S.; Sarkar, P.; Datta, S.

    1996-01-01

    The search for tough structural ceramics to operate at high temperatures in hostile environments has led to the development of ceramic composites. This class of material includes laminar ceramic-ceramic composites, continuous-fiber-reinforced ceramic composites and functionally graded materials. The present authors developed electrophoretic deposition (EPD) to synthesize lamellar, fiber-reinforced and functionally graded composites. This paper briefly describes the synthesis and characterization of these EPD composites and introduces a novel class of lamellar composites with nonplanar layers. The synthesis of the latter demonstrates the facility of the EPD process for the synthesis of ceramic composites. The process is totally controllable via suspension concentration, deposition current, voltage and time

  10. High performance ceramic carbon electrode-based anodes for use in the Cu-Cl thermochemical cycle for hydrogen production

    Ranganathan, Santhanam; Easton, E. Bradley [Faculty of Science, University of Ontario Institute of Technology, 2000 Simcoe Street North, Oshawa, Ontario L1H 7K4 (Canada)

    2010-02-15

    A high performance ceramic carbon electrode (CCE) was fabricated by the sol-gel method to study the CuCl electrolysis in Cu-Cl thermochemical cycle. The electrochemical behavior and stability of the CCE was investigated by polarization experiments at different concentrations of CuCl/HCl system. The CCE displayed excellent anodic performance and vastly outperformed the bare carbon fiber paper (CFP) even at high concentrations of CuCl (0.5 M) and HCl (6 M), which is explained in terms of increased active area and enhanced anion transport properties. Further enhancement of activity was achieved by coating the CCE layer onto both sides of the CFP substrate. (author)

  11. Experimental investigation on high temperature anisotropic compression properties of ceramic-fiber-reinforced SiO{sub 2} aerogel

    Shi, Duoqi; Sun, Yantao [School of Energy and Power Engineering, Beihang University, P.O. Box 405, Beijing 100191 (China); Feng, Jian [National Key Laboratory of Science and Technology on Advanced Ceramic Fibers and Composites, College of Aerospace Science and Engineering, National University of Defense Technology, Changsha 410073 (China); Yang, Xiaoguang, E-mail: yxg@buaa.edu.cn [School of Energy and Power Engineering, Beihang University, P.O. Box 405, Beijing 100191 (China); Han, Shiwei; Mi, Chunhu [School of Energy and Power Engineering, Beihang University, P.O. Box 405, Beijing 100191 (China); Jiang, Yonggang [National Key Laboratory of Science and Technology on Advanced Ceramic Fibers and Composites, College of Aerospace Science and Engineering, National University of Defense Technology, Changsha 410073 (China); Qi, Hongyu [School of Energy and Power Engineering, Beihang University, P.O. Box 405, Beijing 100191 (China)

    2013-11-15

    Compression tests were conducted on a ceramic-fiber-reinforced SiO{sub 2} aerogel at high temperature. Anisotropic mechanical property was found. In-plane Young's modulus is more than 10 times higher than that of out-of-plane, but fracture strain is much lower by a factor of 100. Out-of-plane Young's modulus decreases with increasing temperature, but the in-plane modulus and fracture stress increase with temperature. The out-of-plane property does not change with loading rates. Viscous flow at high temperature is found to cause in-plane shrinkage, and both in-plane and out-of-plane properties change. Compression induced densification of aerogel matrix was also found by Scanning Electron Microscope analysis.

  12. Experimental investigation on high temperature anisotropic compression properties of ceramic-fiber-reinforced SiO2 aerogel

    Shi, Duoqi; Sun, Yantao; Feng, Jian; Yang, Xiaoguang; Han, Shiwei; Mi, Chunhu; Jiang, Yonggang; Qi, Hongyu

    2013-01-01

    Compression tests were conducted on a ceramic-fiber-reinforced SiO 2 aerogel at high temperature. Anisotropic mechanical property was found. In-plane Young's modulus is more than 10 times higher than that of out-of-plane, but fracture strain is much lower by a factor of 100. Out-of-plane Young's modulus decreases with increasing temperature, but the in-plane modulus and fracture stress increase with temperature. The out-of-plane property does not change with loading rates. Viscous flow at high temperature is found to cause in-plane shrinkage, and both in-plane and out-of-plane properties change. Compression induced densification of aerogel matrix was also found by Scanning Electron Microscope analysis

  13. Positron annihilation in transparent ceramics

    Husband, P.; Bartošová, I.; Slugeň, V.; Selim, F. A.

    2016-01-01

    Transparent ceramics are emerging as excellent candidates for many photonic applications including laser, scintillation and illumination. However achieving perfect transparency is essential in these applications and requires high technology processing and complete understanding for the ceramic microstructure and its effect on the optical properties. Positron annihilation spectroscopy (PAS) is the perfect tool to study porosity and defects. It has been applied to investigate many ceramic structures; and transparent ceramics field may be greatly advanced by applying PAS. In this work positron lifetime (PLT) measurements were carried out in parallel with optical studies on yttrium aluminum garnet transparent ceramics in order to gain an understanding for their structure at the atomic level and its effect on the transparency and light scattering. The study confirmed that PAS can provide useful information on their microstructure and guide the technology of manufacturing and advancing transparent ceramics.

  14. Positron annihilation in transparent ceramics

    Husband, P; Selim, F A; Bartošová, I; Slugeň, V

    2016-01-01

    Transparent ceramics are emerging as excellent candidates for many photonic applications including laser, scintillation and illumination. However achieving perfect transparency is essential in these applications and requires high technology processing and complete understanding for the ceramic microstructure and its effect on the optical properties. Positron annihilation spectroscopy (PAS) is the perfect tool to study porosity and defects. It has been applied to investigate many ceramic structures; and transparent ceramics field may be greatly advanced by applying PAS. In this work positron lifetime (PLT) measurements were carried out in parallel with optical studies on yttrium aluminum garnet transparent ceramics in order to gain an understanding for their structure at the atomic level and its effect on the transparency and light scattering. The study confirmed that PAS can provide useful information on their microstructure and guide the technology of manufacturing and advancing transparent ceramics. (paper)

  15. Ceramic hot-gas filter

    Connolly, E.S.; Forsythe, G.D.; Domanski, D.M.; Chambers, J.A.; Rajendran, G.P.

    1999-05-11

    A ceramic hot-gas candle filter is described having a porous support of filament-wound oxide ceramic yarn at least partially surrounded by a porous refractory oxide ceramic matrix, and a membrane layer on at least one surface thereof. The membrane layer may be on the outer surface, the inner surface, or both the outer and inner surface of the porous support. The membrane layer may be formed of an ordered arrangement of circularly wound, continuous filament oxide ceramic yarn, a ceramic filler material which is less permeable than the filament-wound support structure, or some combination of continuous filament and filler material. A particularly effective membrane layer features circularly wound filament with gaps intentionally placed between adjacent windings, and a filler material of ceramic particulates uniformly distributed throughout the gap region. The filter can withstand thermal cycling during back pulse cleaning and is resistant to chemical degradation at high temperatures.

  16. Ceramic hot-gas filter

    Connolly, Elizabeth Sokolinski; Forsythe, George Daniel; Domanski, Daniel Matthew; Chambers, Jeffrey Allen; Rajendran, Govindasamy Paramasivam

    1999-01-01

    A ceramic hot-gas candle filter having a porous support of filament-wound oxide ceramic yarn at least partially surrounded by a porous refractory oxide ceramic matrix, and a membrane layer on at least one surface thereof. The membrane layer may be on the outer surface, the inner surface, or both the outer and inner surface of the porous support. The membrane layer may be formed of an ordered arrangement of circularly wound, continuous filament oxide ceramic yarn, a ceramic filler material which is less permeable than the filament-wound support structure, or some combination of continuous filament and filler material. A particularly effective membrane layer features circularly wound filament with gaps intentionally placed between adjacent windings, and a filler material of ceramic particulates uniformly distributed throughout the gap region. The filter can withstand thermal cycling during backpulse cleaning and is resistant to chemical degradation at high temperatures.

  17. Development of a high temperature ceramic-to-metal seal for Air Force Weapons Laboratory Laser

    Honnell, R. E.; Stoddard, S. D.

    1987-03-01

    Procedures were developed for fabricating vacuum tight metal-to-ceramic ring seals between Inconel 625 and MgO-3 wt % Y2O3 tubes metallized with a calcia-alumina-silica glass (CaO-29 wt % Al2O3-35 wt % SiO2) containing 50 vol % molybdenum filler. Palniro No. 1 (Au-25 wt % Pd-25 wt % Ni) was found to be the most reliable braze for joining Inconel to metallized MgO-3 wt % Y2O3 bodies. The reliabilities of the processing procedures and the material systems were demonstrated. A prototype electrical feedthrough was fabricated for 1173 K operation in air or vacuum.

  18. Effectiveness of high temperature innovative geometry fixed ceramic matrix regenerators used in glass furnaces

    Wołkowycki Grzegorz

    2016-03-01

    Full Text Available The paper presents the effectiveness of waste heat recovery regenerators equipped with innovative ceramic matrix forming an integral part of a real glass furnace. The paper full description of the regenerators’ matrix structure with its dimensions, thermo-physical properties and operating parameters is included experimentally determined was the effectiveness of the regenerators has been descrbed using the obtained experimental data such as the operating temperature, gas flows as well as the gases generated during the liquid glass manufacturing process. The effectiveness values refer not only to the heating cycle when the regenerator matrix is heated by combustion gases but also to the cooling cycle in which the matrix is cooled as a result of changes in the direction of the flowing gas. On the basis of the determined effectiveness values for both cycles and measurement uncertainties it was possible, to calculate the weighted average efficiency for each of the regenerators.

  19. Ceramic High Efficiency Particulate Air (HEPA) Filter Final Report CRADA No. TC02102.0

    Mitchell, M. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Morse, T. [Flanders Corp., Washington, DC (United States)

    2017-09-06

    This was a collaborative effort between Lawrence Livermore National Security, LLC (formerly The Regents of the University of California)/Lawrence Livermor e National Laboratory (LLNL) and Flanders-Precisionaire (Flanders), to develop ceramic HEP A filters under a Thrust II Initiative for Proliferation Prevention (IPP) project. The research was conducted via the IPP Program at Commonwe alth of Independent States (CIS) Institutes, which are handled under a separate agreement. The institutes (collectively referred to as "CIS Institutes") involved with this project were: Bochvar: Federal State Unitarian Enterprise All-Russia Scientific and Research Institute of Inorganic Materials (FSUE VNIINM); Radium Khlopin: Federal State Unitarian Enterprise NPO Radium Institute named (FSUE NPO Radium Institute); and Bakor: Science and Technology Center Bakor (STC Bakor).

  20. Synthesis and analysis of Mo-Si-B based coatings for high temperature oxidation protection of ceramic materials

    Ritt, Patrick J.

    The use of Ni-based superalloys in turbine engines has all but been exhausted, with operating temperatures nearing the melting point of these materials. The use of ceramics in turbine engines, particularly ceramic matrix composites such as SiC/C and SiC/SiC, is of interest due to their low density and attractive mechanical properties at elevated temperatures. The same materials are also in consideration for leading edges on hypersonic vehicles. However, SiC-based composites degrade in high temperature environments with low partial pressures of oxygen due to active oxidation, as well as high temperature environments containing water or sand. The need for a protective external coating for SiC-based composites in service is obvious. To date, no coating investigated for SiC/C or SiC/SiC has been proven to be resistant to oxidation and corrosion at intermediate and high temperatures, as well as in environments deficient in oxygen. The Mo-Si-B coating shows great promise in this area, having been proven resistant to attack from oxidation at extreme temperatures, from water vapor and from calcia-magnesia-aluminosilicate (CMAS). The adaptation of the Mo-Si-B coating for ceramic materials is presented in detail here. Evaluation of the coating under a range of oxidation conditions as well as simulated re-entry conditions confirms the efficacy of the Mo-Si-B based coating as protection from catastrophic failure. The key to the oxidation and corrosion resistance is a robust external aluminoborosilica glass layer that forms and flows quickly to cover the substrate, even under the extreme simulated re-entry conditions. Suppression of active oxidation of SiC, which may occur during atmospheric re-entry and hypersonic flight trajectories, has also been examined. In order to adapt the Mo-Si-B based coating to low partial pressures of oxygen and elevated temperatures, controlled amounts of Al were added to the Mo-Si-B based coating. The resulting coating decreased the inward

  1. Hydrogen separation from high temperature CO-containing syn-gas flow using molecular ceramic membranes

    Soudarev, A.; Konakov, G.; Souryaninov, A.; Molchanov, A. [Boyko Research Engineering Ceramic Heat Engines Center Ltd., St. Petersburg (Russian Federation); Lelait, L.; Stevens, P.H. [European Inst. for Power Studies, Karlsruhe (Germany)

    2006-07-01

    Poisoning of the platinum (Pt) metals used as catalysts for proton exchange membrane fuel cells (PEMFCs) can negatively impact on PEMFC operation efficiency. In order to address this issue, a supply of hydrogen with a carbon monoxide (CO) admixtures is required. This paper provided details of a new type of molecular ceramic membrane (MCM) that allows the separation of hydrogen (H{sub 2}) from the hydrocarbon fuel reforming products that contain CO and has higher temperature and pressure capacity than other membranes. After various tests, alumo-magnesium spinel (AMS) was selected as the most promising porous material for the ceramic multi-layer membrane. The crystalline structure of the AMS showed good thermo-dynamic stability during tests that ranged between 20 and 1400 degrees C, as well as a chemical resistance relative to the effects of the aggressive fuel cell environment, and no exposure to the oxidation-recovery processes in the CO and H{sub 2} flow. The macroporous substrate of the AMS and the membrane selection layers have the same composition. The formation of the carrier was conducted by a semi-dry molding on a hydraulic press. Formation of the nano-porous structure in the carrier macro-pores by the polysilicon acid sol solution treatment allowed the synthesis of the amorphous silica and crystobalite crystals with a developed surface and nano-dimension subporosity. Test results have shown that the MCM has optimum penetrability and selectivity values as well as admissible thermo-mechanical properties. H{sub 2} flow through the membrane was 1.5-1.7 times greater than the CO flow. It was concluded that the AMS-based membrane devices will increase the efficiency of the PEMFC power plants and reduce their degradation capacity. 2 refs., 1 tab., 1 fig.

  2. Ion-implanted PLZT ceramics: a new high-sensitivity image storage medium

    Peercy, P.S.; Land, C.E.

    1980-01-01

    Results were presented of our studies of photoferroelectric (PFE) image storage in H- and He-ion implanted PLZT (lead lanthanum zirconate titanate) ceramics which demonstrate that the photosensitivity of PLZT can be significantly increased by ion implantation in the ceramic surface to be exposed to image light. More recently, implantations of Ar and Ar + Ne into the PLZT surface have produced much greater photosensitivity enhancement. For example, the photosensitivity after implantation with 1.5 x 10 14 350 keV Ar/cm 2 + 1 x 10 15 500 keV Ne/cm 2 is increased by about four orders of magnitude over that of unimplanted PLZT. Measurements indicate that the photosensitivity enhancement in ion-implanted PLZT is controlled by implantation-produced disorder which results in marked decreases in dielectric constant and dark conductivity and changes in photoconductivity of the implanted layer. The effects of Ar- and Ar + Ne-implantation are presented along with a phenomenological model which describes the enhancement in photosensitivity obtained by ion implantation. This model takes into account both light- and implantation-induced changes in conductivity and gives quantitative agreement with the measured changes in the coercive voltage V/sub c/ as a function of near-uv light intensity for both unimplanted and implanted PLZT. The model, used in conjunction with calculations of the profiles of implantation-produced disorder, has provided the information needed for co-implanting ions of different masses, e.g., Ar and Ne, to improve photosensitivity

  3. Manufacturing conditioned roughness and wear of biomedical oxide ceramics for all-ceramic knee implants.

    Turger, Anke; Köhler, Jens; Denkena, Berend; Correa, Tomas A; Becher, Christoph; Hurschler, Christof

    2013-08-29

    Ceramic materials are used in a growing proportion of hip joint prostheses due to their wear resistance and biocompatibility properties. However, ceramics have not been applied successfully in total knee joint endoprostheses to date. One reason for this is that with strict surface quality requirements, there are significant challenges with regard to machining. High-toughness bioceramics can only be machined by grinding and polishing processes. The aim of this study was to develop an automated process chain for the manufacturing of an all-ceramic knee implant. A five-axis machining process was developed for all-ceramic implant components. These components were used in an investigation of the influence of surface conformity on wear behavior under simplified knee joint motion. The implant components showed considerably reduced wear compared to conventional material combinations. Contact area resulting from a variety of component surface shapes, with a variety of levels of surface conformity, greatly influenced wear rate. It is possible to realize an all-ceramic knee endoprosthesis device, with a precise and affordable manufacturing process. The shape accuracy of the component surfaces, as specified by the design and achieved during the manufacturing process, has a substantial influence on the wear behavior of the prosthesis. This result, if corroborated by results with a greater sample size, is likely to influence the design parameters of such devices.

  4. Assesment of PM10 pollution episodes in a ceramic cluster (NE Spain): proposal of a new quality index for PM10, As, Cd, Ni and Pb.

    Vicente, A B; Sanfeliu, T; Jordan, M M

    2012-10-15

    Environmental pollution control is one of the most important goals in pollution risk assessment today. In this sense, modern and precise tools that allow scientists to evaluate, quantify and predict air pollution are of particular interest. Monitoring atmospheric particulate matter is a challenge faced by the European Union. Specific rules on this subject are being developed (Directive 2004/107/EC, Directive 2008/50/EC) in order to reduce the potential adverse effects on human health caused by air pollution. Air pollution has two sources: natural and anthropogenic. Contributions from natural sources can be assessed but cannot be controlled, while emissions from anthropogenic sources can be controlled; monitoring to reduce this latter type of pollution should therefore be carried out. In this paper, we describe an air quality evaluation in terms of levels of atmospheric particles (PM10), as outlined by European Union legislation, carried out in an industrialised Spanish coastal area over a five-year period with the purpose of comparing these values with those of other areas in the Mediterranean Basin with different weather conditions from North of Europe. The study area is in the province of Castellón. This province is a strategic area in the frame work of European Union (EU) pollution control. Approximately 80% of European ceramic tiles and ceramic frit manufacturers are concentrated in two areas, forming the so-called "ceramics clusters"; ones in Modena (Italy) and the other in Castellón. In this kind of areas, there are a lot of air pollutants from this industry then it is difficult to fulfill de European limits of PM10 so it is necessary to control the air quality in them. The seasonal differences in the number of days in which pollutant level limits were exceeded were evaluated and the sources of contamination were identified. Air quality indexes for each pollutant have been established to determine easily and clearly the quality of air breathed. Furthermore

  5. Fabrication of low temperature cofired ceramic (LTCC) chip couplers for high frequencies : I. Effect of binder burnout process on the formation of electrode line

    Cho, N.T.; Shim, K.B.; Lee, S.W. [Hanyang University, Seoul (Korea); Koo, K.D. [K-Cera Inc., Yongin (Korea)

    1999-06-01

    In the fabrication of ceramic chip couplers for high frequency applications such as the mobile communication equipment, the formation of electrode lines and Ag diffusion were investigated with heat treatment conditions for removing organic binders. The deformation and densification of the electrode line greatly depended on the binder burnout process due to the overlapped temperature zone near 400{sup o} C of the binder dissociation and the solid phase sintering of the silver electrode. Ag ions were diffused into the glass ceramic substrate. The Ag diffusion was led by the glassy phase containing Pb ions rather than by the crystalline phase containing Ca ions. The fact suggests that the Ag diffusion could be controlled by managing the composition of the glass ceramic substrate. 9 refs., 10 figs., 1 tab.

  6. Development of Nano-crystalline Doped-Ceramic Enabled Fiber Sensors for High Temperature In-Situ Monitoring of Fossil Fuel Gases

    Xiao, Hai [Missouri Univ. of Science and Technology, Rolla, MO (United States); Dong, Junhang [Univ. of Cincinnati, OH (United States); Lin, Jerry [Arizona State Univ., Tempe, AZ (United States); Romero, Van [New Mexico Institute of Mining and Technology, Socorro, NM (United States)

    2012-03-01

    This is a final technical report for the first project year from July 1, 2005 to Jan 31, 2012 for DoE/NETL funded project DE-FC26-05NT42439: Development of Nanocrystalline Doped-Ceramic Enabled Fiber Sensors for High Temperature In-Situ Monitoring of Fossil Fuel Gases. This report summarizes the technical progresses and achievements towards the development of novel nanocrystalline doped ceramic material-enabled optical fiber sensors for in situ and real time monitoring the gas composition of flue or hot gas streams involved in fossil-fuel based power generation and hydrogen production.

  7. Micromechanical characteristics of an Al/sub 2/O/sub 3/-TiNi ceramic produced in a high-pressure chamber

    Barashkov, G.A.; Neshpor, V.S.; Berdikov, V.F.; Pushkarev, O.I.; Lavrenova, E. A.

    1987-03-01

    The micromechanical characteristics of an Al/sub 2/O/sub 3/-TiNi ceramic produced in high-pressure chambers under conditions of forced mass transfer are investigated experimentally using the microindentation method. The objective of the study is to use micromechanical characteristics to determine the time required for producing an Al/sub 2/O/sub 3/-TiNi ceramic with a fully formed structure. It is found that the process of forced mass transfer and crystallization is completed within 60-120 s.

  8. Characterization of the Materials Synthesized by High Pressure-High Temperature Treatment of a Polymer Derived t-BC2N Ceramic

    Matizamhuka, Wallace R.; Sigalas, Iakovos; Herrmann, Mathias; Dubronvinsky, Leonid; Dubrovinskaia, Natalia; Miyajima, Nobuyoshi; Mera, Gabriela; Riedel, Ralf

    2011-01-01

    Bulk B-C-N materials were synthesized under static high thermobaric conditions (20 GPa and 2,000 °C) in a multianvil apparatus from a polymer derived t-BC1.97N ceramic. The bulk samples were characterised using X-ray synchrotron radiation and analytical transmission electron microscopy in combination with electron energy loss spectroscopy. Polycrystalline B-C-N materials with a cubic type structure were formed under the applied reaction conditions, but the formation of a ternary cubic diamond...

  9. Characterization of the Materials Synthesized by High Pressure-High Temperature Treatment of a Polymer Derived t-BC2N Ceramic

    Gabriela Mera

    2011-11-01

    Full Text Available Bulk B-C-N materials were synthesized under static high thermobaric conditions (20 GPa and 2,000 °C in a multianvil apparatus from a polymer derived t-BC1.97N ceramic. The bulk samples were characterised using X-ray synchrotron radiation and analytical transmission electron microscopy in combination with electron energy loss spectroscopy. Polycrystalline B-C-N materials with a cubic type structure were formed under the applied reaction conditions, but the formation of a ternary cubic diamond-like c-BC2N compound, could not be unambiguously confirmed.

  10. Characterization of the Materials Synthesized by High Pressure-High Temperature Treatment of a Polymer Derived t-BC₂N Ceramic.

    Matizamhuka, Wallace R; Sigalas, Iakovos; Herrmann, Mathias; Dubronvinsky, Leonid; Dubrovinskaia, Natalia; Miyajima, Nobuyoshi; Mera, Gabriela; Riedel, Ralf

    2011-11-29

    Bulk B-C-N materials were synthesized under static high thermobaric conditions (20 GPa and 2,000 °C) in a multianvil apparatus from a polymer derived t-BC 1.97 N ceramic. The bulk samples were characterised using X-ray synchrotron radiation and analytical transmission electron microscopy in combination with electron energy loss spectroscopy. Polycrystalline B-C-N materials with a cubic type structure were formed under the applied reaction conditions, but the formation of a ternary cubic diamond-like c-BC₂N compound, could not be unambiguously confirmed.

  11. Characterization of the Materials Synthesized by High Pressure-High Temperature Treatment of a Polymer Derived t-BC2N Ceramic

    Matizamhuka, Wallace R.; Sigalas, Iakovos; Herrmann, Mathias; Dubronvinsky, Leonid; Dubrovinskaia, Natalia; Miyajima, Nobuyoshi; Mera, Gabriela; Riedel, Ralf

    2011-01-01

    Bulk B-C-N materials were synthesized under static high thermobaric conditions (20 GPa and 2,000 °C) in a multianvil apparatus from a polymer derived t-BC1.97N ceramic. The bulk samples were characterised using X-ray synchrotron radiation and analytical transmission electron microscopy in combination with electron energy loss spectroscopy. Polycrystalline B-C-N materials with a cubic type structure were formed under the applied reaction conditions, but the formation of a ternary cubic diamond-like c-BC2N compound, could not be unambiguously confirmed. PMID:28824124

  12. Oxide ceramics

    Ryshkewitch, E.; Richerson, D.W.

    1985-01-01

    The book explores single-phase ceramic oxide systems from the standpoint of physical chemistry and technology. This second edition also focuses on advances in technology since publication of the original edition. These include improvements in raw materials and forming and sintering techniques, and the major role that oxide ceramics have had in development of advanced products and processes. The text is divided into five major sections: general fundamentals of oxide ceramics, advances in aluminum oxide technology, advances in zirconia technology, and advances in beryllium oxide technology

  13. Research of growth mechanism of ceramic coatings fabricated by micro-arc oxidation on magnesium alloys at high current mode

    Wei-wei Chen

    2015-09-01

    Full Text Available Micro-arc oxidation (MAO coatings of ZK60 magnesium alloys were formed in a self-developed dual electrolyte composed of sodium silicate and phosphate at the high constant current of 1.8 A (15 A/dm2. The MAO process and growth mechanism were investigated by scanning electron microscopy (SEM coupled with an energy dispersive spectrometer (EDS, confocal laser scanning microscopy and X-ray diffraction (XRD. The results indicate that the growth process of MAO coating mainly goes through “forming → puncturing → rapid growth of micro-arc oxidation →large arc discharge → self-repairing”. The coating grows inward and outward at the same time in the initial stage, but outward growth of the coating is dominant later. Mg, Mg2SiO4 and MgO are the main phases of ceramic coating.

  14. Changes in the flexural strength of engineering ceramics after high temperature sodium corrosion test. Influence after sodium exposure for 1000 hours

    Hayashi, Kazunori; Tachi, Yoshiaki; Kano, Shigeki; Hirakawa, Yasushi; Komine, Ryuji; Yoshida, Eiichi

    1998-02-01

    Engineering ceramics have excellent properties such as high strength, high hardness and high heat resistance compared with metallic materials. To apply the ceramic in fast reactor environment, it is necessary to evaluate the sodium compatibility and the influence of sodium on the mechanical properties of ceramics. In this study, the influence of high temperature sodium on the mechanical properties of sintered ceramics of conventional and high purity Al 2 O 3 , SiC, SiAlON, AlN and unidirectional solidified ceramics of Al 2 O 3 /YAG eutectic composite were investigated by means of flexure tests. Test specimens were exposed in liquid sodium at 823K and 923K for 3.6Ms. There were no changes in the flexural strength of the conventional and high purity Al 2 O 3 , AlN and Al 2 O 3 /YAG eutectic composite after the sodium exposure at 823K. On the contrary, the decrease in the flexural strength was observed in SiC and SiAlON. After the sodium exposure at 923K, there were also no changes in the flexural strength of AlN and Al 2 O 3 /YAG eutectic composite. In the conventional and high purity Al 2 O 3 and SiC, the flexural strength decreased and signs of grain boundary corrosion were detected by surface observation. The flexural strength of SiAlON after the sodium exposure at 923K increased instead of severe corrosion. In the specimens those showed no changes in the flexural strength, further exposure in sodium is needed to verify whether the mechanical properties degrade or not. For SiAlON, it is necessary to clarify the reason for the increased strength after the sodium exposure at 923K. (author)

  15. Comparison of the rotary calciner-metallic melter and the slurry-fed ceramic melter technologies for vitrifying West Valley high-level wastes

    Chapman, C.C.

    1983-01-01

    Two processes which are believed applicable and available for vitrification of West Valley's high-level (HLW) wastes were technically evaluated and compared. The rotary calciner-metallic melter (AVH) and the slurry-fed ceramic melter (SFCM) were evaluated under the following general categories: process flow sheet, remote operability, safety and environmental considerations, and estimated cost and schedules

  16. Processing highly porous calcium phosphate ceramics for use in bioreactor cores for culturing human liver cells in-vitro

    Finoli, Anthony

    Chronic liver disease is the 11th highest cause of death in the United States claiming over 30,000 lives in 2009. The current treatment for chronic liver failure is liver transplantation but the availability of tissue is far less than the number of patients in need. To develop human liver tissue in the lab a 3D culturing environment must be created to support the growth of a complex tissue. Hydroxyapatite (HAp) has been chosen as a scaffold material because of its biocompatibility in the body and the ability to create a bioresorbable scaffold. By using a ceramic material, it is possible to create a three dimensional, protective environment in which tissue can grow. The first part of this study is to examine the behavior of adult human liver cells grown on composites of HAp and different biocompatible hydrogels. Porous HAp has been created using an emulsion foaming technique and cells are injected into the structure after being suspended in a hydrogel and are kept in culture for up to 28 days. Functional assays, gene expression and fluorescent microscopy will be used to examine these cultures. The second part of this study will be to develop a processing technique to create a resorbable scaffold that incorporates a vascular system template. Previous experiments have shown the high temperature decomposition of HAp into resorbable calcium phosphates will be used to create a multiphase material. By controlling the amount of transformation product formed, it is proposed that the resorption of the scaffold can be tailored. To introduce a pore network to guide the growth of a vascular system, a positive-negative casting technique has also been developed. A positive polymer copy can be made of a natural vascular system and ceramic is foamed around the copy. During sintering, the polymer is pyrolyzed leaving a multiscale pore network in the ceramic. By combining these techniques, it is proposed that a calcium phosphate bioreactor core can be processed that is suitable for

  17. Preparation and microstructure of ZrO2- and LaGaO3-based high-porosity ceramics

    Kaleva, G.M.; Golubko, N.V.; Suvorkin, S.V.; Kosarev, G.V.; Sukhareva, I.P.; Avetisov, A.K.; Politova, E.D.

    2006-01-01

    The morphology and concentration of pore formers are studied for their effect on the microstructure and gas permeability of porous zirconia- and lanthanum-gallate-based oxygen-ion-conducting ceramics. The results have been used to optimize the preparation conditions and composition of the ceramics. The resultant dense, fine-grained materials have porosities of up to ∼56% [ru

  18. Process Development of Porcelain Ceramic Material with Binder Jetting Process for Dental Applications

    Miyanaji, Hadi; Zhang, Shanshan; Lassell, Austin; Zandinejad, Amirali; Yang, Li

    2016-03-01

    Custom ceramic structures possess significant potentials in many applications such as dentistry and aerospace where extreme environments are present. Specifically, highly customized geometries with adequate performance are needed for various dental prostheses applications. This paper demonstrates the development of process and post-process parameters for a dental porcelain ceramic material using binder jetting additive manufacturing (AM). Various process parameters such as binder amount, drying power level, drying time and powder spread speed were studied experimentally for their effect on geometrical and mechanical characteristics of green parts. In addition, the effects of sintering and printing parameters on the qualities of the densified ceramic structures were also investigated experimentally. The results provide insights into the process-property relationships for the binder jetting AM process, and some of the challenges of the process that need to be further characterized for the successful adoption of the binder jetting technology in high quality ceramic fabrications are discussed.

  19. Luminescence and scintillation properties of YAG:Ce single crystal and optical ceramics

    Mihóková, E; Mareš, J A; Beitlerová, A; Vedda, A; Nejezchleb, K; Blažek, K; D’Ambrosio, C

    2007-01-01

    We use various techniques to study optical and scintillation properties of Ce-doped yttrium aluminum garnet, Y3Al5O12 (YAG:Ce), in the form of a high-quality industrial single crystal. This was compared to optical ceramics prepared from YAG:Ce nanopowders. We present experimental data in the areas of optical absorption, radioluminescence, scintillation decay, photoelectron yield, thermally stimulated luminescence and radiation-induced absorption. The results point to an interesting feature—the absence of antisite (YAl, i.e. Y at the Al site) defects in optical ceramics. The scintillation decay of the ceramics is faster than that of the single crystal, but its photoelectron yield (measured with 1 μs integration time) is about 30–40% lower. Apart from the photoelectron yield value the YAG:Ce optical ceramic is fully comparable to a high quality industrial YAG:Ce single crystal and can become a competitive scintillator material.

  20. Method for synthesis of high quality graphene

    Lanzara, Alessandra [Piedmont, CA; Schmid, Andreas K [Berkeley, CA; Yu, Xiaozhu [Berkeley, CA; Hwang, Choonkyu [Albany, CA; Kohl, Annemarie [Beneditkbeuern, DE; Jozwiak, Chris M [Oakland, CA

    2012-03-27

    A method is described herein for the providing of high quality graphene layers on silicon carbide wafers in a thermal process. With two wafers facing each other in close proximity, in a first vacuum heating stage, while maintained at a vacuum of around 10.sup.-6 Torr, the wafer temperature is raised to about 1500.degree. C., whereby silicon evaporates from the wafer leaving a carbon rich surface, the evaporated silicon trapped in the gap between the wafers, such that the higher vapor pressure of silicon above each of the wafers suppresses further silicon evaporation. As the temperature of the wafers is raised to about 1530.degree. C. or more, the carbon atoms self assemble themselves into graphene.

  1. High quality data: An evaluation of AIM data quality and data quality procedures

    The goal of every monitoring program is to collect high-quality data which can then be used to provide information to decision makers. The Bureau of Land Management (BLM) Assessment, Inventory, and Monitoring (AIM) program is one such data set which provides rangeland status, condition, and trend in...

  2. Simultaneous improvement of surface quality and productivity using grey relational analysis based Taguchi design for turning couple (AISI D3 steel/ mixed ceramic tool (Al2O3 + TiC

    Oussama Zerti

    2017-07-01

    Full Text Available Current optimization strategies are based on the increase the productivity and the quality with lower cost in short time. Grey relational analysis “GRA” based on Taguchi design was proposed in this paper for simultaneous improvement of surface quality and productivity. The turning trials based on mixed Taguchi L18 factorial plan were conducted under dry cutting conditions for the machining couple: AISI D3 steel/mixed ceramic inserts (CC650. The machining parameters taken into account during this study are as follow: major cutting edge angle (χr, cutting insert nose radius (r, cutting speed (Vc, feed rate (f, and depth of cut (ap. Significant effects of machining parameters and their interactions were evaluated by the analysis of variance. Through this analysis, it have been found clearly that feed rate and cutting insert nose radius had a big significant effects on surface quality while depth of cut, feed rate followed by cutting speed had a major effect on productivity. The mathematical relationship between the machining parameters and the performance characteristics was formulated by using a linear regression model with interactions. Optimal levels of parametric combination for achieving the higher surface quality with maximum productivity were selected by grey relational analysis which is based on the high value of grey relational grade. Confirmation experiments were carried out to prove the powerful improvement of experimental results and to validate the effectiveness of the multi-optimization technique applied in this paper.

  3. Enhanced Energy-Storage Density and High Efficiency of Lead-Free CaTiO3-BiScO3 Linear Dielectric Ceramics.

    Luo, Bingcheng; Wang, Xiaohui; Tian, Enke; Song, Hongzhou; Wang, Hongxian; Li, Longtu

    2017-06-14

    A novel lead-free (1 - x)CaTiO 3 -xBiScO 3 linear dielectric ceramic with enhanced energy-storage density was fabricated. With the composition of BiScO 3 increasing, the dielectric constant of (1 - x)CaTiO 3 -xBiScO 3 ceramics first increased and then decreased after the composition x > 0.1, while the dielectric loss decreased first and increased. For the composition x = 0.1, the polarization was increased into 12.36 μC/cm 2 , 4.6 times higher than that of the pure CaTiO 3 . The energy density of 0.9CaTiO 3 -0.1BiScO 3 ceramic was 1.55 J/cm 3 with the energy-storage efficiency of 90.4% at the breakdown strength of 270 kV/cm, and the power density was 1.79 MW/cm 3 . Comparison with other lead-free dielectric ceramics confirmed the superior potential of CaTiO 3 -BiScO 3 ceramics for the design of ceramics capacitors for energy-storage applications. First-principles calculations revealed that Sc subsitution of Ti-site induced the atomic displacement of Ti ions in the whole crystal lattice, and lattice expansion was caused by variation of the bond angles and lenghths. Strong hybridization between O 2p and Ti 3d was observed in both valence band and conduction band; the hybridization between O 2p and Sc 3d at high conduction band was found to enlarge the band gap, and the static dielectric tensors were increased, which was the essential for the enhancement of polarization and dielectric properties.

  4. [Quality management is associated with high quality services in health care].

    Nielsen, Tenna Hassert; Riis, Allan; Mainz, Jan; Jensen, Anne-Louise Degn

    2013-12-09

    In these years, quality management has been the focus in order to meet high quality services for the patients in Danish health care. This article provides information on quality management and quality improvement and it evaluates its effectiveness in achieving better organizational structures, processes and results in Danish health-care organizations. Our findings generally support that quality management is associated with high quality services in health care.

  5. Optical studies of high quality synthetic diamond

    Sharp, S.J.

    1999-01-01

    This thesis is concerned with the study of fundamental and defect induced optical properties of synthetic diamond grown using high pressure, high temperature (HPHT) synthesis or chemical vapour deposition (CVD). The primary technique used for investigation is cathodoluminescence (including imaging and decay-time measurements) in addition to other forms of optical spectroscopy. This thesis is timely in that the crystallinity and purity of synthetic diamond has increased ten fold over the last few years. The diamond exciton emission, which is easily quenched by the presence of defects, is studied in high quality samples in detail. In addition the ability now exists to engineer the isotopic content of synthetic diamond to a high degree of accuracy. The experimental chapters are divided as follows: Chapter 2: High resolution, low temperature spectra reveal a splitting of the free-exciton phonon recombination emission peaks and the bound-exciton zero phonon line. Included are measurements of the variation in intensity and decay-time as a function of temperature. Chapter 3: The shift in energy of the phonon-assisted free-exciton phonon replicas with isotopic content has been measured. The shift is in agreement with the results of interatomic force model for phonon scattering due to isotope disorder. Chapter 4: A study of the shift in energy with isotopic content of the diamond of the GR1 band due to the neutral vacancy has allowed a verification of the theoretical predictions due to the Jahn Teller effect. Chapter 5: The spatial distribution of the free-exciton luminescence is studied in HPHT synthetic and CVD diamond. A variation in intensity with distance from the surface is interpreted as a significant non-radiative loss of excitons to the surface. Chapter 6: The decay-times of all known self-interstitial related centres have been measured in order to calculate the concentration of these centres present in electron irradiated diamond. (author)

  6. High Quality Data for Grid Integration Studies

    Clifton, Andrew; Draxl, Caroline; Sengupta, Manajit; Hodge, Bri-Mathias

    2017-01-22

    As variable renewable power penetration levels increase in power systems worldwide, renewable integration studies are crucial to ensure continued economic and reliable operation of the power grid. The existing electric grid infrastructure in the US in particular poses significant limitations on wind power expansion. In this presentation we will shed light on requirements for grid integration studies as far as wind and solar energy are concerned. Because wind and solar plants are strongly impacted by weather, high-resolution and high-quality weather data are required to drive power system simulations. Future data sets will have to push limits of numerical weather prediction to yield these high-resolution data sets, and wind data will have to be time-synchronized with solar data. Current wind and solar integration data sets are presented. The Wind Integration National Dataset (WIND) Toolkit is the largest and most complete grid integration data set publicly available to date. A meteorological data set, wind power production time series, and simulated forecasts created using the Weather Research and Forecasting Model run on a 2-km grid over the continental United States at a 5-min resolution is now publicly available for more than 126,000 land-based and offshore wind power production sites. The National Solar Radiation Database (NSRDB) is a similar high temporal- and spatial resolution database of 18 years of solar resource data for North America and India. The need for high-resolution weather data pushes modeling towards finer scales and closer synchronization. We also present how we anticipate such datasets developing in the future, their benefits, and the challenges with using and disseminating such large amounts of data.

  7. ANL-1(A) - Development of nondestructive evaluation methods for structural ceramics

    Ellingson, W.A.; Roberts, R.A.; Gopalsami, N.; Dieckman, S.; Hentea, T.; Vaitekunas, J.J.

    1989-01-01

    This section includes the following papers: Development of Nondestructive Evaluation Methods for Structural Ceramics; Effects of Flaws on the Fracture Behavior of Structural Ceramics; Design, Fabrication, and Interface Characterization of Ceramic Fiber-Ceramic Matrix Composites; Development of Advanced Fiber-Reinforced Ceramics; Modeling of Fibrous Preforms for CVD Infiltration; NDT of Advanced Ceramic Composite Materials; Joining of Silicon Carbide Reinforced Ceramics; Superconducting Film Fabrication Research; Short Fiber Reinforced Structural Ceramics; Structural Reliability and Damage Tolerance of Ceramic Composites for High-Temperature Applications; Fabrication of Ceramic Fiber-Ceramic Matrix Composites by Chemical Vapor Infiltration; Characterization of Fiber-CVD Matrix interfacial Bonds; Microwave Sintering of Superconducting Ceramics; Improved Ceramic Composites Through Controlled Fiber-Matrix Interactions; Evaluation of Candidate Materials for Solid Oxide Fuel Cells; Ceramic Catalyst Materials: Hydrous Metal Oxide Ion-Exchange Supports for Coal Liquefaction; and Investigation of Properties and Performance of Ceramic Composite Components

  8. Bright upconversion luminescence and increased Tc in CaBi{sub 2}Ta{sub 2}O{sub 9}:Er high temperature piezoelectric ceramics

    Peng Dengfeng [Functional Materials Research Laboratory, Tongji University, 1239 Siping Road, Shanghai 200092 (China); National Institute of Advanced Industrial Science and Technology, Kyushu, 807-1 Shuku, Tosu, Saga 841-0052 (Japan); Wang Xusheng; Yao Xi [Functional Materials Research Laboratory, Tongji University, 1239 Siping Road, Shanghai 200092 (China); Xu Chaonan [National Institute of Advanced Industrial Science and Technology, Kyushu, 807-1 Shuku, Tosu, Saga 841-0052 (Japan); Lin Jian; Sun Tiantuo [College of Material Science and Engineering, Tongji University, 4800 Cao' an Highway, Shanghai 201804 (China)

    2012-05-15

    Er{sup 3+} doped CaBi{sub 2}Ta{sub 2}O{sub 9} (CBT) bismuth layered-structure high temperature piezoelectric ceramics were synthesized by the traditional solid state method. The upconversion (UC) emission properties of Er{sup 3+} doped CBT ceramics were investigated as a function of Er{sup 3+} concentration and incident pump power. A bright green upconverted emission was obtained under excitation 980 nm at room temperature. The observed strong green and weak red emission bands corresponded to the transitions from {sup 4}S{sub 3/2} and {sup 4}F{sub 9/2} to {sup 4}I{sub 15/2}, respectively. The dependence of UC emission intensity on pumping power indicated that a three-photon process was involved in UC emissions. Studies of dielectric with temperature have also been carried out. Introduction of Er increased the Curie temperature of CBT, thus, making this ceramic suitable for sensor applications at higher temperatures. Because of its strong up-converted emission and increased Tc, the multifunctional high temperature piezoelectric ceramic may be useful in high temperature sensor, fluorescence thermometry, and optical-electro integration applications.

  9. High-dose ion implantation of ceramics: benefits and limitations for tribology

    Bull, S.J.; Page, T.F.

    1988-01-01

    This paper is concerned with the effects of ion implantation on sapphire and soda-lime-silica glass. It establishes the complex interplay between radiation damage, hardness, surface stress and, for the first time, friction. For sapphire, both the shallow indentation hardness response and the integrated near-surface stress increase with damage and exhibit maxima as the surface eventually amorphizes. For the glass, initial damage is shown to result in structural softening before rehardening at higher doses; the radiation-induced stress is a complex function of dose and seems partly linked to electronic rather than displacement processes. Some structural change also eventually occurs akin to amorphization in crystals and is accompanied by changes in hardness and surface stress. Superimposed on these patterns of behaviour are changes in the friction behaviour, part of which is ascribed to increased adhesion presumed due to implantation changing the surface affinity for water adsorption. These effects are demonstrated and discussed in the context of ion-implanted ceramics finding application as controlled friction and/or wear components in engineering applications. Other effects such as gas bubble formation, crazing and sputtering are shown to lead to surface microstructures which can also play a deleterious role in tribological behaviour. (author)

  10. Production of highly porous glass-ceramics from metallurgical slag, fly ash and waste glass

    Mangutova Bianka V.

    2004-01-01

    Full Text Available Glass-ceramics composites were produced based on fly-ash obtained from coal power stations, metallurgical slag from ferronickel industry and waste glass from TV monitors, windows and flasks. Using 50% waste flask glass in combination with fly ash and 20% waste glass from TV screens in combination with slag, E-modulus and bending strength values of the designed systems are increased (system based on fly ash: E-modulus from 6 to 29 GPa, and bending strength from 9 to 75 MPa. The polyurethane foam was used as a pore creator which gave the material porosity of 70(5% (fly ash-glass composite and a porosity of 65( 5% (slag-glass composite. E-modulus values of the designed porous systems were 3.5(1.2 GPa and 8.1(3 GPa, while the bending strength values were 6.0(2 MPa and 13.2(3.5 MPa, respectively. These materials could be used for the production of tiles, wall bricks, as well as for the construction of air diffusers for waste water aeration.

  11. High temperature dielectric relaxation anomaly of Y3+ and Mn2+ doped barium strontium titanate ceramics

    Yan, Shiguang; Mao, Chaoliang; Wang, Genshui; Yao, Chunhua; Cao, Fei; Dong, Xianlin

    2014-01-01

    Relaxation like dielectric anomaly is observed in Y 3+ and Mn 2+ doped barium strontium titanate ceramics when the temperature is over 450 K. Apart from the conventional dielectric relaxation analysis method with Debye or modified Debye equations, which is hard to give exact temperature dependence of the relaxation process, dielectric response in the form of complex impedance, assisted with Cole-Cole impedance model corrected equivalent circuits, is adopted to solve this problem and chase the polarization mechanism in this paper. Through this method, an excellent description to temperature dependence of the dielectric relaxation anomaly and its dominated factors are achieved. Further analysis reveals that the exponential decay of the Cole distribution parameter n with temperature is confirmed to be induced by the microscopic lattice distortion due to ions doping and the interaction between the defects. At last, a clear sight to polarization mechanism containing both the intrinsic dipolar polarization and extrinsic distributed oxygen vacancies hopping response under different temperature is obtained.

  12. Aluminum Oxide Nanoparticles for Highly Efficient Asphaltene Separation from Crude Oil Using Ceramic Membrane Technology

    Rezakazemi Mashallah

    2017-11-01

    Full Text Available The effects of aluminum oxide nanoparticles on the removal of asphaltenes from an Iranian crude oil (Soroush using a ceramic membrane with pore size of 0.2 µm were investigated. In order to achieve superior asphaltene separation by ultrafiltration, it is essential to make some changes for destabilizing asphaltene in crude oil. The asphaltene destabilization was done using crude oil contact with an acid containing dissolved metal ions. Metal oxide nanoparticles adsorbed asphaltene molecules and increased their molecular size. The nanoparticle of aluminum oxide was applied to alter precipitation and peptization properties of asphaltenes. Dynamic Light Scattering (DLS was used to measurement of the asphaltene molecular size dissolved in toluene. Raman spectroscopy and the Tuinstra equation were used to determine the aromatic sheet diameter (La via the integrated intensities of the G and D1 modes. This revealed that the asphaltene particles react with nano aluminum oxide and the average molecular size of asphaltene was raised from 512.754 to 2949.557 nm and La from 5.482 to 13.787. The obtained results showed that using nano aluminum oxides, asphaltene separation increased from 60–85 wt% to 90–97 wt% based on the asphaltene content of crude oil.

  13. Process and Microstructure to Achieve Ultra-high Dielectric Constant in Ceramic-Polymer Composites

    Zhang, Lin; Shan, Xiaobing; Bass, Patrick; Tong, Yang; Rolin, Terry D.; Hill, Curtis W.; Brewer, Jeffrey C.; Tucker, Dennis S.; Cheng, Z.-Y.

    2016-01-01

    Influences of process conditions on microstructure and dielectric properties of ceramic-polymer composites are systematically studied using CaCu3Ti4O12 (CCTO) as filler and P(VDF-TrFE) 55/45 mol.% copolymer as the matrix by combining solution-cast and hot-pressing processes. It is found that the dielectric constant of the composites can be significantly enhanced–up to about 10 times – by using proper processing conditions. The dielectric constant of the composites can reach more than 1,000 over a wide temperature range with a low loss (tan δ ~ 10−1). It is concluded that besides the dense structure of composites, the uniform distribution of the CCTO particles in the matrix plays a key role on the dielectric enhancement. Due to the influence of the CCTO on the microstructure of the polymer matrix, the composites exhibit a weaker temperature dependence of the dielectric constant than the polymer matrix. Based on the results, it is also found that the loss of the composites at low temperatures, including room temperature, is determined by the real dielectric relaxation processes including the relaxation process induced by the mixing. PMID:27767184

  14. Preparation and characterization of highly transparent Nd:YAG/YAG composite ceramics

    Ma, Benyuan; Zhang, Wei; Shen, Bizhou; Wang, Yuezhong; Song, Haizhi; Li, Feng; Xie, Xiumin; Zhang, Zhibin; Yang, Yongqiang; Guan, Zhouguo

    2018-05-01

    Using the co-precipitated Nd:YAG and YAG powders as raw materials, the Nd:YAG/YAG composite ceramics (Ф 50 mm × 5 mm) were prepared by vacuum sintering (1790 °C 50 h), followed by hot isostatic pressing (HIP) post treatment (1700 °C 2 h, 200 MPa Ar atmosphere) and air annealing (1250 °C 100 h). The optical properties of Nd:YAG/YAG samples were improved markedly by HIP post-treatment, mainly due to the elimination of residual pores in the samples. The composite sample showed a perfect bonding interface from Nd:YAG to YAG regions without obvious grain size difference, pores or other defects. This structure should be responsible for the thermal conductivity larger than that of non-composite sample. The composite sample revealed good optical properties with transmittance up to 83.9% at 1064 nm and 80.8% at 400 nm, and a maximum laser output power of 1.38 KW with the slope efficiency of 36.7% was obtained.

  15. Mechanical properties of ceramics

    Pelleg, Joshua

    2014-01-01

    This book discusses the mechanical properties of ceramics and aims to provide both a solid background for undergraduate students, as well as serving as a text to bring practicing engineers up to date with the latest developments in this topic so they can use and apply these to their actual engineering work.  Generally, ceramics are made by moistening a mixture of clays, casting it into desired shapes and then firing it to a high temperature, a process known as 'vitrification'. The relatively late development of metallurgy was contingent on the availability of ceramics and the know-how to mold them into the appropriate forms. Because of the characteristics of ceramics, they offer great advantages over metals in specific applications in which hardness, wear resistance and chemical stability at high temperatures are essential. Clearly, modern ceramics manufacturing has come a long way from the early clay-processing fabrication method, and the last two decades have seen the development of sophisticated technique...

  16. Observation of high-spin mixed oxidation state of cobalt in ceramic Co3TeO6

    Singh, Harishchandra; Ghosh, Haranath; Chandrasekhar Rao, T. V.; Sinha, A. K.; Rajput, Parasmani

    2014-12-01

    We report coexistence of high spin Co3+ and Co2+ in ceramic Co3TeO6 using X-ray Absorption Near Edge Structure (XANES), DC magnetization, and first principles ab-initio calculations. The main absorption line of cobalt Co K-edge XANES spectra, along with a linear combination fit, led us to estimate relative concentration of Co2+ and Co3+as 60:40. The pre edge feature of XANES spectrum shows crystal field splitting of ˜1.26 eV between eg and t2g states, suggesting a mixture of high spin states of both Co2+ and Co3+. Temperature dependent high field DC magnetization measurements reveal dominant antiferromagnetic order with two Neel temperatures (TN1 ˜ 29 K and TN2 ˜ 18 K), consistent with single crystal study. A larger effective magnetic moment is observed in comparison to that reported for single crystal (which contains only Co2+), supports our inference that Co3+ exists in high spin state. Furthermore, we show that both Co2+ and Co3+ being in high spin states constitute a favorable ground state through first principles ab-initio calculations, where Rietveld refined synchrotron X-ray diffraction data are used as input.

  17. Effect of sintering temperature on the microstructure and properties of foamed glass-ceramics prepared from high-titanium blast furnace slag and waste glass

    Chen, Chang-hong; Feng, Ke-qin; Zhou, Yu; Zhou, Hong-ling

    2017-08-01

    Foamed glass-ceramics were prepared via a single-step sintering method using high-titanium blast furnace slag and waste glass as the main raw materials The influence of sintering temperature (900-1060°C) on the microstructure and properties of foamed glass-ceramics was studied. The results show that the crystal shape changed from grainy to rod-shaped and finally turned to multiple shapes as the sintering temperature was increased from 900 to 1060°C. With increasing sintering temperature, the average pore size of the foamed glass-ceramics increased and subsequently decreased. By contrast, the compressive strength and the bulk density decreased and subsequently increased. An excessively high temperature, however, induced the coalescence of pores and decreased the compressive strength. The optimal properties, including the highest compressive strength (16.64 MPa) among the investigated samples and a relatively low bulk density (0.83 g/cm3), were attained in the case of the foamed glass-ceramics sintered at 1000°C.

  18. Inorganic glass ceramic slip rings

    Glossbrenner, E. W.; Cole, S. R.

    1972-01-01

    Prototypes of slip rings have been fabricated from ceramic glass, a material which is highly resistant to deterioration due to high temperature. Slip ring assemblies were not structurally damaged by mechanical tests and performed statisfactorily for 200 hours.

  19. Studies on high-performance ceramic heat exchanger for ultra high temperature. 2nd Report. Heat transfer of finned tube bundle immersed in fluidized bed; Chokoon`yo koseino ceramic netsu kokanki ni kansuru kenkyu. 2. Ryudo sonai no rin kangun no netsudentatsu tokusei

    Himeji, Y; Kumada, M [Gifu University, Gifu (Japan). Faculty of Engineering

    1998-03-25

    Studies were carried out to develop a high-performance ceramic heat exchanger for ultra high temperatures using a fluidized bed. In the former study, Heat transfer coefficient had been improved by applying fluidized bed to the heat exchanger for high temperature with smooth ceramic tubes. In this study, finned ceramic tubes were applied instead of smooth tubes for more improvement of heat transfer and experiments were performed on condition that the maximum bed temperature was 1100degC. Fluidization remained stable and the bed temperature uniform in the bed similarly as the case of smooth tube. A heat transfer coefficient of finned tube was evaluated and it was improved about 3 times as large as that of smooth tube. The performance of the heat exchanger was also evaluated using temperature efficiency and exergy efficiency. 4 refs., 11 figs., 1 tab.

  20. Operating Conditions of Coagulation-Flocculation Process for High Turbidity Ceramic Wastewater

    Sameer Al-Asheh

    2017-04-01

    Full Text Available This work attempted to determine the optimum conditions required for the coagulation and flocculation process as an essential stage of the ceramic wastewater treatment. Coagulation and flocculation is a very necessary step in industries as it lessens turbidity, color, and odor of wastewater. The experimental work was performed in several runs. The volume of wastewater used in each run was 200 mL and was kept at this value throughout. In certain runs, the speed of the mixer was varied while keeping the quantity of coagulant and flocculant constant in order to determine the optimum speed that resulted in the least turbidity. A speed of 5% was chosen as the ideal process speed according to the results obtained. Next, experiments were operated at this optimum speed while changing the dosage of coagulant and flocculant in order to decide the optimum dosage. Coagulant and flocculent amounts of 0.4 g (without booster and 0.2 g (with booster selected after the readings were taken. For all the readings, a turbidity meter was used providing results in Nephelometric Turbidity Units (NTU. Lowest turbidity was achieved when using 5% speed with 0.4 grams of coagulant and 0.4 grams of flocculant, or 5% speed with 0.2 grams of coagulant, 0.2 grams of flocculant and 0.25 g/L of booster coagulant. According to factorial design analysis, such as parameters as impeller speed and dosage have an influential impact on the turbidity; while the booster has insignificant influence and other interactions between parameters are important.

  1. High temperature (salt melt) corrosion tests with ceramic-coated steel

    Schütz, Adelheid [University Bayreuth, Metals and Alloys, Ludwig-Thoma-Str. 36b, D-95447 Bayreuth (Germany); Günthner, Martin; Motz, Günter [University Bayreuth, Ceramic Materials Engineering, L.-Thoma-Str. 36b, D-95447 Bayreuth (Germany); Greißl, Oliver [EnBW Kraftwerke AG, Schelmenwasenstraße 13-15, D-70567 Stuttgart (Germany); Glatzel, Uwe, E-mail: uwe.glatzel@uni-bayreuth.de [University Bayreuth, Metals and Alloys, Ludwig-Thoma-Str. 36b, D-95447 Bayreuth (Germany)

    2015-06-01

    Thermal recycling of refuse in waste-to-energy plants reduces the problems connected to waste disposal, and is an alternative source of electric energy. However, the combustion process in waste incinerators results in a fast degradation of the steam-carrying superheater steel tubes by corrosive attack and abrasive wear. Higher firing temperatures are used to increase their efficiency but lead to higher corrosion rates. It is more economical to apply protective coatings on the superheater steel tubes than to replace the base material. In-situ tests were conducted in a waste-to-energy plant first in order to identify and quantify all involved corrosive elements. Laboratory scale experiments with salt melts were developed accordingly. The unprotected low-alloyed steel displayed substantial local corrosion. Corrosion was predominant along the grain boundaries of α-ferrite. The corrosion rate was further increased by FeCl{sub 3} and a mixture of HCL and FeCl{sub 3}. Coatings based on pre-ceramic polymers with specific filler particles were engineered to protect superheater tubes. Tests proved their suitability to protect low-alloYed steel tubes from corrosive attack under conditions typical for superheaterS in waste incinerators, rendering higher firing temperatures in waste-to-energy plants possible. - Highlights: • Corrosion wall thickness losses of 400 μm/2 weeks occurred in a waste incinerator. • Abrasion is a major problem on superheater tubes in waste incinerators. • Laboratory salt melt tests can simulate metal corrosion in waste incinerators. • Corrosion protection coatings for steel (temperature: max. 530 °C) were developed. • Higher steam temperatures are possible in WIs with the developed coatings.

  2. A new classification system for all-ceramic and ceramic-like restorative materials.

    Gracis, Stefano; Thompson, Van P; Ferencz, Jonathan L; Silva, Nelson R F A; Bonfante, Estevam A

    2015-01-01

    Classification systems for all-ceramic materials are useful for communication and educational purposes and warrant continuous revisions and updates to incorporate new materials. This article proposes a classification system for ceramic and ceramic-like restorative materials in an attempt to systematize and include a new class of materials. This new classification system categorizes ceramic restorative materials into three families: (1) glass-matrix ceramics, (2) polycrystalline ceramics, and (3) resin-matrix ceramics. Subfamilies are described in each group along with their composition, allowing for newly developed materials to be placed into the already existing main families. The criteria used to differentiate ceramic materials are based on the phase or phases present in their chemical composition. Thus, an all-ceramic material is classified according to whether a glass-matrix phase is present (glass-matrix ceramics) or absent (polycrystalline ceramics) or whether the material contains an organic matrix highly filled with ceramic particles (resin-matrix ceramics). Also presented are the manufacturers' clinical indications for the different materials and an overview of the different fabrication methods and whether they are used as framework materials or monolithic solutions. Current developments in ceramic materials not yet available to the dental market are discussed.

  3. Numerical analysis of steady state and transient analysis of high temperature ceramic plate-fin heat exchanger

    Nagarajan, Vijaisri; Chen, Yitung; Wang, Qiuwang; Ma, Ting

    2014-01-01

    Highlights: • Rip saw fin design is considered to be the best because it has thin fins and has higher heat transfer coefficient. • Minimum principal stress and maximum safety factor are obtained for the inverted bolt fin design. • Maximum principal stress and minimum safety factor are obtained for triangular fin design. • Thermal stress has significant impact than mechanical stress. • High principal stress is found at the startup and shutdown stage. - Abstract: In this study three-dimensional model of ceramic plate-fin high temperature heat exchanger with different fin designs and arrangements is analyzed numerically using ANSYS FLUENT and ANSYS structural module. The ability of ceramics to withstand high temperature and corrosion makes silicon carbide (SiC) suitable candidate material to be used in high temperature heat exchanger. The operating temperature of heat exchanger is 950 °C and the operating pressure is 1.5 MPa. The working fluids are helium, sulfur trioxide, sulfur dioxide, oxygen and the water vapor. Fluid flow and heat transfer analysis are carried out for steady and transient state in FLUENT. The obtained thermal and pressure load for the steady and transient state from ANSYS FLUENT are imported to ANSYS structural module to obtain the principal stress and the factor of safety. Different arrangements of rectangular fins, triangular fins, inverted bolt fins and ripsaw fins are studied. From the results it is found that the minimum stress and the maximum safety factor are obtained for inverted bolt fins. The triangular fins have the maximum principal stress and minimum factor of safety. However, the fluid flow and heat transfer analysis show inverted bolt fins and triangular fins produce higher pressure drop and friction factor. The steady state maximum principal stress is 10.08 MPa, 9.90 MPa and 11.43 MPa for straight, staggered and top and bottom ripsaw fin arrangement. The corresponding safety factors are 21.80, 21.95 and 19

  4. OXYGEN TRANSPORT CERAMIC MEMBRANES

    Dr. Sukumar Bandopadhyay; Dr. Nagendra Nagabhushana

    2000-10-01

    This is the third quarterly report on oxygen Transport Ceramic Membranes. In the following, the report describes the progress made by our university partners in Tasks 1 through 6, experimental apparatus that was designed and built for various tasks of this project, thermodynamic calculations, where applicable and work planned for the future. (Task 1) Design, fabricate and evaluate ceramic to metal seals based on graded ceramic powder/metal braze joints. (Task 2) Evaluate the effect of defect configuration on ceramic membrane conductivity and long term chemical and structural stability. (Task 3) Determine materials mechanical properties under conditions of high temperatures and reactive atmospheres. (Task 4) Evaluate phase stability and thermal expansion of candidate perovskite membranes and develop techniques to support these materials on porous metal structures. (Task 5) Assess the microstructure of membrane materials to evaluate the effects of vacancy-impurity association, defect clusters, and vacancy-dopant association on the membrane performance and stability. (Task 6) Measure kinetics of oxygen uptake and transport in ceramic membrane materials under commercially relevant conditions using isotope labeling techniques.

  5. Diffusion in ceramics

    Pelleg, Joshua

    2016-01-01

    This textbook provides an introduction to changes that occur in solids such as ceramics, mainly at high temperatures, which are diffusion controlled, as well as presenting research data. Such changes are related to the kinetics of various reactions such as precipitation, oxidation and phase transformations, but are also related to some mechanical changes, such as creep. The book is composed of two parts, beginning with a look at the basics of diffusion according to Fick's Laws. Solutions of Fick’s second law for constant D, diffusion in grain boundaries and dislocations are presented along with a look at the atomistic approach for the random motion of atoms. In the second part, the author discusses diffusion in several technologically important ceramics. The ceramics selected are monolithic single phase ones, including: A12O3, SiC, MgO, ZrO2 and Si3N4. Of these, three refer to oxide ceramics (alumina, magnesia and zirconia). Carbide based ceramics are represented by the technologically very important Si-ca...

  6. Sintering and annealing effects on undoped yttria transparent ceramics

    Letue, Laetitia; Petit, Johan, E-mail: johan.petit@onera.fr; Ritti, Marie-Hélène; Lalanne, Sylvie; Landais, Stéphane

    2017-06-15

    Transparent yttrium oxide (Y{sub 2}O{sub 3}) ceramics were processed by several densifications steps without any doping species. The green bodies were obtained by the aqueous way and sintered at high temperature under vacuum and then under high pressure. We studied the effects of different sintering cycles and air annealing at different steps of the process on the density and the grain growth. We also focused on the reaction between yttria ceramics and BN-coated graphite crucible which occurs during HIP. We noted that a low heating rate and two annealing steps are necessary to improve our samples’ transparency. - Highlights: • The quality of transparent ceramics is compared with the tested process parameters. • Air annealing is critical when using a carbon environment in the process. • Intra-granular pores, and so the final transparency, are directly linked to the sintering heating rates.

  7. Quality characterization and evaluation of bentonites from the provinces of San Juan and Río Negro (Argentina) for their use in the oil and ceramics industries

    Hidalgo, N.; Senese, A.; Cano, E.; Sarquis, P.

    2016-07-01

    The aim of this research work is to characterize bentonites, both physically and chemically, as well as mineralogically, from deposits located in the Argentine provinces of San Juan and Rio Negro. The study is completed with technological assays to evaluate the quality of the samples under study so as to determine possible industrial uses and/or applications for this material. To carry out this work, four samples of bentonite, identified as M1, M3, and M4, from the province of San Juan, and another, identified as M2, from the province of Rio Negro were used. Physical characterization consisted of determining: swelling, density, moisture, pH and specific gravity of the bentonite samples through application of a number of techniques. Chemical characterization of major components was carried out by using wet methods through acid attack, whilst ICP was used to characterize minor components. Mineralogical characterization was carried out by using an infrared spectrometer. The technological assays for evaluating the quality of the bentonite were carried out following the method indicated by the API and SEGEMAR standards, among others, in order to determine possible uses and/or applications, mainly in the oil and ceramics industries It was found that the M2 bentonite is the most suitable to be used as a drilling mud as it meets the requirements specified by the API standards. The M3 bentonite, due to its physico-chemical characteristics such as low rheology, swelling, low iron content, amongst others, is the most suitable for the ceramics industry. (Author)

  8. Characterisation of Ceramic-Coated 316LN Stainless Steel Exposed to High-Temperature Thermite Melt and Molten Sodium

    Ravi Shankar, A.; Vetrivendan, E.; Shukla, Prabhat Kumar; Das, Sanjay Kumar; Hemanth Rao, E.; Murthy, S. S.; Lydia, G.; Nashine, B. K.; Mallika, C.; Selvaraj, P.; Kamachi Mudali, U.

    2017-11-01

    Currently, stainless steel grade 316LN is the material of construction widely used for core catcher of sodium-cooled fast reactors. Design philosophy for core catcher demands its capability to withstand corium loading from whole core melt accidents. Towards this, two ceramic coatings were investigated for its application as a layer of sacrificial material on the top of core catcher to enhance its capability. Plasma-sprayed thermal barrier layer of alumina and partially stabilised zirconia (PSZ) with an intermediate bond coat of NiCrAlY are selected as candidate material and deposited over 316LN SS substrates and were tested for their suitability as thermal barrier layer for core catcher. Coated specimens were exposed to high-temperature thermite melt to simulate impingement of molten corium. Sodium compatibility of alumina and PSZ coatings were also investigated by exposing samples to molten sodium at 400 °C for 500 h. The surface morphology of high-temperature thermite melt-exposed samples and sodium-exposed samples was examined using scanning electron microscope. Phase identification of the exposed samples was carried out by x-ray diffraction technique. Observation from sodium exposure tests indicated that alumina coating offers better protection compared to PSZ coating. However, PSZ coating provided better protection against high-temperature melt exposure, as confirmed during thermite melt exposure test.

  9. Novel texturing method for sputtered zinc oxide films prepared at high deposition rate from ceramic tube targets

    Hüpkes J.

    2011-10-01

    Full Text Available Sputtered and wet-chemically texture etched zinc oxide (ZnO films on glass substrates are regularly applied as transparent front contact in silicon based thin film solar cells. In this study, chemical wet etching in diluted hydrofluoric acid (HF and subsequently in diluted hydrochloric acid (HCl on aluminum doped zinc oxide (ZnO:Al films deposited by magnetron sputtering from ceramic tube targets at high discharge power (~10 kW/m target length is investigated. Films with thickness of around 800 nm were etched in diluted HCl acid and HF acid to achieve rough surface textures. It is found that the etching of the films in both etchants leads to different surface textures. A two steps etching process, which is especially favorable for films prepared at high deposition rate, was systematically studied. By etching first in diluted hydrofluoric acid (HF and subsequently in diluted hydrochloric acid (HCl these films are furnished with a surface texture which is characterized by craters with typical diameter of around 500 − 1000 nm. The resulting surface structure is comparable to etched films sputtered at low deposition rate, which had been demonstrated to be able to achieve high efficiencies in silicon thin film solar cells.

  10. Comparative study of irreversibility effects in Nb foil and high temperature superconducting ceramics by μSR

    Grebinnik, V.G.; Duginov, V.N.; Zhukov, V.A.

    1990-01-01

    We present the results of investigation of superconducting niobium and high temperature ceramical superconductor La 1.9 Sr 0.1 CuO 4 by the μSR technique. The experiments with the niobium sample have confirmed high reliability of the μSR-technique in determining such characteristics of type II superconductors as T c , H c1 , H c2 , the magnetic field penetration depth λ, and the critical current density J c . The analysis of the field dependences of the distribution width and mean value of the magnetic fields on the muon when the samples are magnetized was carried out. One has revealed qualitative difference in the behaviour of the magnetic dield distribution width in Nb and LaSrCuO. While the niobium data are well described in the frame of the critical state model, application of the similar approach to the high-T c superconductor did not give satisfactory description of our experimental results. 10 refs.; 4 figs

  11. Additive Manufacturing of Metallic and Ceramic Components by the Material Extrusion of Highly-Filled Polymers: A Review and Future Perspectives

    Cano, Santiago

    2018-01-01

    Additive manufacturing (AM) is the fabrication of real three-dimensional objects from metals, ceramics, or plastics by adding material, usually as layers. There are several variants of AM; among them material extrusion (ME) is one of the most versatile and widely used. In MEAM, molten or viscous materials are pushed through an orifice and are selectively deposited as strands to form stacked layers and subsequently a three-dimensional object. The commonly used materials for MEAM are thermoplastic polymers and particulate composites; however, recently innovative formulations of highly-filled polymers (HP) with metals or ceramics have also been made available. MEAM with HP is an indirect process, which uses sacrificial polymeric binders to shape metallic and ceramic components. After removing the binder, the powder particles are fused together in a conventional sintering step. In this review the different types of MEAM techniques and relevant industrial approaches for the fabrication of metallic and ceramic components are described. The composition of certain HP binder systems and powders are presented; the methods of compounding and filament making HP are explained; the stages of shaping, debinding, and sintering are discussed; and finally a comparison of the parts produced via MEAM-HP with those produced via other manufacturing techniques is presented. PMID:29783705

  12. Influence of aluminium nitride as a foaming agent on the preparation of foam glass-ceramics from high-titanium blast furnace slag

    Shi, Huan; Feng, Ke-qin; Wang, Hai-bo; Chen, Chang-hong; Zhou, Hong-ling

    2016-05-01

    To effectively reuse high-titanium blast furnace slag (TS), foam glass-ceramics were successfully prepared by powder sintering at 1000°C. TS and waste glass were used as the main raw materials, aluminium nitride (AlN) as the foaming agent, and borax as the fluxing agent. The influence of the amount of AlN added (1wt%-5wt%) on the crystalline phases, microstructure, and properties of the produced foam glass-ceramics was studied. The results showed that the main crystal phases were perovskite, diopside, and augite. With increasing AlN content, a transformation from diopside to augite occurred and the crystallinity of the pyroxene phases slightly decreased. Initially, the average pore size and porosity of the foam glass-ceramics increased and subsequently decreased; similarly, their bulk density and compressive strength decreased and subsequently increased. The optimal properties were obtained when the foam glass-ceramics were prepared by adding 4wt% AlN.

  13. Additive Manufacturing of Metallic and Ceramic Components by the Material Extrusion of Highly-Filled Polymers: A Review and Future Perspectives.

    Gonzalez-Gutierrez, Joamin; Cano, Santiago; Schuschnigg, Stephan; Kukla, Christian; Sapkota, Janak; Holzer, Clemens

    2018-05-18

    Additive manufacturing (AM) is the fabrication of real three-dimensional objects from metals, ceramics, or plastics by adding material, usually as layers. There are several variants of AM; among them material extrusion (ME) is one of the most versatile and widely used. In MEAM, molten or viscous materials are pushed through an orifice and are selectively deposited as strands to form stacked layers and subsequently a three-dimensional object. The commonly used materials for MEAM are thermoplastic polymers and particulate composites; however, recently innovative formulations of highly-filled polymers (HP) with metals or ceramics have also been made available. MEAM with HP is an indirect process, which uses sacrificial polymeric binders to shape metallic and ceramic components. After removing the binder, the powder particles are fused together in a conventional sintering step. In this review the different types of MEAM techniques and relevant industrial approaches for the fabrication of metallic and ceramic components are described. The composition of certain HP binder systems and powders are presented; the methods of compounding and filament making HP are explained; the stages of shaping, debinding, and sintering are discussed; and finally a comparison of the parts produced via MEAM-HP with those produced via other manufacturing techniques is presented.

  14. Ensuring High-Quality Learning for All

    Núñez, Elsa M.

    2018-01-01

    The Association of American Colleges and Universities (AAC&U) has embarked on a sustained program to enhance the quality of student learning on campuses, while also supporting AAC&U members' efforts to bring liberal education to all sectors of society. This commitment to quality and equity in service to democracy forms the basis for…

  15. Improved ceramic slip casting technique. [application to aircraft model fabrication

    Buck, Gregory M. (Inventor); Vasquez, Peter (Inventor)

    1993-01-01

    A primary concern in modern fluid dynamics research is the experimental verification of computational aerothermodynamic codes. This research requires high precision and detail in the test model employed. Ceramic materials are used for these models because of their low heat conductivity and their survivability at high temperatures. To fabricate such models, slip casting techniques were developed to provide net-form, precision casting capability for high-purity ceramic materials in aqueous solutions. In previous slip casting techniques, block, or flask molds made of plaster-of-paris were used to draw liquid from the slip material. Upon setting, parts were removed from the flask mold and cured in a kiln at high temperatures. Casting detail was usually limited with this technique -- detailed parts were frequently damaged upon separation from the flask mold, as the molded parts are extremely delicate in the uncured state, and the flask mold is inflexible. Ceramic surfaces were also marred by 'parting lines' caused by mold separation. This adversely affected the aerodynamic surface quality of the model as well. (Parting lines are invariably necessary on or near the leading edges of wings, nosetips, and fins for mold separation. These areas are also critical for flow boundary layer control.) Parting agents used in the casting process also affected surface quality. These agents eventually soaked into the mold, the model, or flaked off when releasing the case model. Different materials were tried, such as oils, paraffin, and even an algae. The algae released best, but some of it remained on the model and imparted an uneven texture and discoloration on the model surface when cured. According to the present invention, a wax pattern for a shell mold is provided, and an aqueous mixture of a calcium sulfate-bonded investment material is applied as a coating to the wax pattern. The coated wax pattern is then dried, followed by curing to vaporize the wax pattern and leave a shell

  16. A Glass Ceramic Derived from High TiO2-Containing Slag – Microstructure Development and Mechanical Behaviour

    Wu, J. P.; Rawlings, R. D.; Boccaccini, A. R.; Dlouhý, Ivo; Chlup, Zdeněk

    2006-01-01

    Roč. 89, č. 8 (2006), s. 2426-2433 ISSN 1551-2916 R&D Projects: GA ČR(CZ) GA106/06/0724; GA ČR(CZ) GA106/05/0495 Institutional research plan: CEZ:AV0Z20410507 Keywords : glass ceramic s * fracture toughness * flexural strength Subject RIV: JH - Ceramic s, Fire-Resistant Materials and Glass

  17. Tritium release from Li{sub 4}SiO{sub 4} ceramic pebbles in high magnetic field

    Ran, Guangming [School of Nuclear Science and Technology, University of Science and Technology of China, Hefei 230027 (China); Institute of Nuclear Physics and Chemistry, China Academy of Engineering Physics, Mianyang 621900 (China); Xiao, Chengjian; Chen, Xiaojun; Gong, Yu; Zhao, Linjie [Institute of Nuclear Physics and Chemistry, China Academy of Engineering Physics, Mianyang 621900 (China); Wang, Xiaolin [School of Nuclear Science and Technology, University of Science and Technology of China, Hefei 230027 (China); China Academy of Engineering Physics, Mianyang 621900 (China)

    2015-12-15

    Highlights: • Behavior of tritium release from Li{sub 4}SiO{sub 4} pebbles in MF up to 7 T was investigated. • The MF effect on tritium release is not significant according to the TPD results. • Tritium release from the BIG sample is much easier than that from the SMALL sample. • The MF effect on tritium diffusion was probably weakened by surface desorption. - Abstract: The behavior of tritium release from Li{sub 4}SiO{sub 4} ceramic pebbles in high magnetic field (MF) was investigated by temperature programmed desorption (TPD). Two batches of Li{sub 4}SiO{sub 4} pebbles produced by wet method were used as the experimental samples, one batch with an average pebble diameter of 0.8 mm (the SMALL samples), and the other 1.2 mm (the BIG samples). A superconducting magnet was applied to generate MF up to 7 T in the sample area during annealing. For both batches of samples, the tritium release curves within and without MF showed very similar characteristics, indicating that the effect of high MF on tritium release behavior is not significant. The tritium release peaks for the BIG samples were observed at much lower temperatures than that for the SMALL samples, even though the grain sizes of the BIG samples are much bigger than that of the SMALL samples. It is considered that surface desorption process dominates the overall tritium release behavior in this work, which probably weakened the MF effect.

  18. A novel design and analysis of a MEMS ceramic hot-wire anemometer for high temperature applications

    Nagaiah, N R; Sleiti, A K; Rodriguez, S; Kapat, J S; An, L; Chow, L

    2006-01-01

    This paper attempts to prove the feasibility of high temperature MEMS hot-wire anemometer for gas turbine environment. No such sensor exists at present. Based on the latest improvement in a new type of Polymer-Derived Ceramic (PDC) material, the authors present a Novel design, structural and thermal analysis of MEMS hot-wire anemometer (HWA) based on PDC material, and show that such a sensor is indeed feasible. This MEMS Sensor is microfabricated by using three types of PDC materials such as SiAlCN, SiCN (lightly doped) and SiCN (heavily doped) for sensing element (hot-wire), support prongs and connecting leads respectively. This novel hot wire anemometer can perform better than a conventional HWA in which the hot wire is made of tungsten or platinum-iridium. This type of PDC-HWA can be used in harsh environment due to its high temperature resistance, tensile strength and resistance to oxidation. This HWA is fabricated using microstereolithography as a novel microfabrication technique to manufacture the proposed MEMS Sensor

  19. Porous ceramics out of oxides

    Bakunov, V.S.; Balkevich, V.L.; Vlasov, A.S.; Guzman, I.Ya.; Lukin, E.S.; Poluboyarinov, D.N.; Poliskij, R.Ya.

    1977-01-01

    A review is made of manufacturing procedures and properties of oxide ceramics intended for high-temperature thermal insulation and thermal protection applications. Presented are structural characteristics of porous oxide refractories and their properties. Strength and thermal conductivity was shown to depend upon porosity. Described is a procedure for manufacturing porous ceramic materials from aluminium oxide, zirconium dioxide, magnesium oxide, beryllium oxide. The thermal resistance of porous ceramics from BeO is considerably greater than that of other high-refractoriness oxides. Listed are areas of application for porous materials based on oxides

  20. Non destructive evaluation of ceramics

    Green, R.E. Jr

    1992-01-01

    While monolithic and composite ceramics have been successfully manufactured, inconsistencies in processing and the unpredictable nature of their failure have limited their use as engineering materials. The optimization of the processing and properties of ceramics and the structures, devices and systems made from them demand the innovative application of modern nondestructive materials characterization techniques to monitor and control as many stages of the production process as possible. This paper will describe the state-of-the-art of nondestructive evaluation techniques for characterization of monolithic ceramics and ceramic composites. Among the techniques to be discussed are laser ultrasonics, acoustic microscopy, thermography, microfocus and x-ray tomography, and micro-photoelasticity. Application of these and other nondestructive evaluation techniques for more effective and efficient real-time process control will result in improved product quality and reliability. 27 refs