WorldWideScience

Sample records for high chromium steel

  1. Semisolid Slurry Preparation of Die Steel with High Chromium Content

    Institute of Scientific and Technical Information of China (English)

    MAO Wei-min; ZHAO Ai-min; ZHANG Li-juan; ZHONG Xue-you

    2004-01-01

    The semisolid slurry preparation of die steels Cr12 and Cr12MoV with high chromium content was studied. The results show that the semisolid slurry of both steels with solid of 40 %-60 % can be made by electromagnetic stirring method and is easy to be discharged from the bottom little hole of the stirring chamber. The sizes of the spherical primary austenite in the slurry of die steels Cr12 and Cr12MoV are 50-100 μm and 80-150 μm, respectively. The homogeneous temperature field and solute field for both steel melts are obtained. The strong temperature fluctuation in the melt with many fine primary austenite grains occurs and the remelting of the secondary arm roots at the same time is accelerated because of the electromagnetic stirring. These are the most important reasons for deposition of spherical primary austenite grains.

  2. Microstructure of a high boron 9-12% chromium steel

    Energy Technology Data Exchange (ETDEWEB)

    Andren, H.O. [Chalmers Univ. of Technology, Goeteborg (Sweden). Dept. of Applied Physics

    2008-07-01

    Additions of small amounts of boron (10-100 ppm) to 9-12% chromium steels are often made since they have been found to be beneficial for the creep strength up to and above 600 C. The effect of boron is to restrict the coarsening of M{sub 23}C{sub 6} precipitates during service. It was found that increasing the boron content from 9 to 40 ppm gave a decrease in coarsening constant at 600 C by a factor of 2. The present understanding of boron solution, non-equilibrium grain boundary segregation, incorporation into M{sub 23}C{sub 6}, and diffusion is reviewed in the paper. A very high boron addition (300 ppm) was made in the trial TAF steel already in the 1950'ies. The microstructure of a similar trial steel, FT3B, has been studied detail. In this steel large Mo, Cr, Fe and V containing metal borides are formed rather than the expected BN, with the crystal structure M{sub 2}B{sub 2}. Nitrogen is therefore still available for the formation of VN. Due to tempering at a low temperature (690 C) to a high strength (830 MPa), this steel contained a dense distribution of very small VN precipitates, 5-15 nm in size. A similar VN distribution is probably the cause of the still unsurpassed creep strength of the TAF steel. (orig.)

  3. Microstructure and Property of High Carbonic-Chromium Cast Steel with Different Hot Deformation Ratio

    Institute of Scientific and Technical Information of China (English)

    XU Tao; WANG Jiu-liang; ZHANG Run-jun; CHAO Guo-hua; LIU Jian-hua

    2004-01-01

    The microstructure and properties of high carbonic-chromium cast steel subjected to different hot deformation ratios were studied. The experimental results show that the microstructure and properties of high carbonic-chromium cast steel are obviously improved after hot deformation, and the best mechanical properties of the cast steel can be obtained under hot deformation ratio of 40 %-50 %, which leads to the morphology change of eutectic carbide and the precipitation of granular carbides.

  4. Galvanic Interaction between Chalcopyrite and Pyrite with Low Alloy and High Carbon Chromium Steel Ball

    Directory of Open Access Journals (Sweden)

    Asghar Azizi

    2013-01-01

    Full Text Available This study was aimed to investigate the galvanic interaction between pyrite and chalcopyrite with two types of grinding media (low alloy and high carbon chromium steel ball in grinding of a porphyry copper sulphide ore. Results indicated that injection of different gases into mill altered the oxidation-reduction environment during grinding. High carbon chromium steel ball under nitrogen gas has the lowest galvanic current, and low alloy steel ball under oxygen gas had the highest galvanic current. Also, results showed that the media is anodic relative to pyrite and chalcopyrite, and therefore pyrite or chalcopyrite with a higher rest potential acted as the cathode, whilst the grinding media with a lower rest potential acted as the anode, when they are electrochemically contacted. It was also found that low alloy steel under oxygen produced the highest amount of EDTA extractable iron in the slurry, whilst high carbon chromium steel under nitrogen atmosphere led to the lowest amount.

  5. Creep and creep-fatigue behavior of high chromium steel weldment

    Institute of Scientific and Technical Information of China (English)

    Yukio TAKAHASHI; Masaaki TABUCHI

    2011-01-01

    Manuscript received I December 2010; in revised form 9 March 2011Strength of welded joints of high chromium steels is one of the important concerns for fabricators and operators of ultra supercritical thermal power plants. A number of creep as well as creep-fatigue tests with tensile hold have been carried out on the welded joints of two types of high chromium steels widely used in Japan, I.e. Grade 91 and 122 steels. It was found that failure occurred in fine grain heat-affected zone in all the creep-fatigue tests, even at a relatively low temperature and fairly short time where failure occurred in plain base metal region in simple creep testing. Four procedures were used to predict failure lives and their results were compared with the test results. A newly proposed energy-based approach gave the best estimation of failure life, without respect of the material and temperature.

  6. Abrasive Wear Behavior of High Chromium Cast Iron and Hadfield Steel-- A Comparison

    Institute of Scientific and Technical Information of China (English)

    Mehdi Mazar Atabaki; Sajjad Jafari; Hassan Abdollah-pour

    2012-01-01

    Wear properties of two different crushers used for grinding raw materials of cement industry are compared using pin-on-disk wear test.The wear test was carried out with different loads on a pin.Abrasive wear behavior of two alloys was evaluated by comparing mass loss,wear resistance,microhardness and friction coefficient.The microstructure of the specimens was detected using optical microscope.The results showed that abrasive wear of high chromium cast iron is lower than that of Hadfield steel.Due to the presence of M7C3 carbides on the high chromium cast iron matrix,impact crushers exhibited higher friction coefficient

  7. Corrosion of High Chromium Ferritic/Martensitic Steels in High Temperature Water. a Literature Review

    Energy Technology Data Exchange (ETDEWEB)

    Fernandez, P.; Lapena, J.; Blazquez, F. [Ciemat, Madrid (Spain)

    2000-07-01

    Available literature concerning corrosion of high-chromium ferritic/martensitic steels in high temperature water has been reviewed. The subjects considered are general corrosion, effect of irradiation on corrosion, stress corrosion cracking (SCC) and irradiation-assisted stress corrosion cracking (IASCC). In addition some investigations about radiation induced segregation (RIS) are shown in order to know the compositional changes at grain boundaries of these alloys and their influence on corrosion properties. The data on general corrosion indicate moderate corrosion rates in high temperature water up to 350 degree centigree. Considerably larger corrosion rates were observed under neutron irradiation. The works concerning to the behaviour of these alloys to stress corrosion cracking seem to conclude that in these materials is necessary to optimize the temper temperature and to carry out the post-weld heat treatments properly in order to avoid stress corrosion cracking. (Author) 40 refs.

  8. Casting of Hearth Plates from High-chromium Steel

    Directory of Open Access Journals (Sweden)

    Drotlew A.

    2014-12-01

    Full Text Available The paper presents the results of studies on the development of manufacturing technologies to cast hearth plates operating in chamber furnaces for heat treatment. Castings made from the heat-resistant G-X40CrNiSi27-4 steel were poured in hand-made green sand molds. The following operations were performed: computer simulation to predict the distribution of internal defects in castings produced by the above mentioned technology with risers bare and coated with exothermic and insulating sleeves, analysis of each variant of the technology, and manufacture of experimental castings. As a result of the conducted studies and analysis it was found that the use of risers with exothermic sleeves does not affect to a significant degree the quality of the produced castings of hearth plates, but it significantly improves the metal yield.

  9. Identification, size classification and evolution of Laves phase precipitates in high chromium, fully ferritic steels.

    Science.gov (United States)

    Lopez Barrilao, Jennifer; Kuhn, Bernd; Wessel, Egbert

    2017-10-01

    To fulfil the new challenges of the German "Energiewende" more efficient, sustainable, flexible and cost-effective energy technologies are strongly needed. For a reduction of consumed primary resources higher efficiency steam cycles with increased operating parameters, pressure and temperature, are mandatory. Therefore advanced materials are needed. The present study focuses on a new concept of high chromium, fully ferritic steels. These steels, originally designed for solid oxide fuel cell applications, provide favourable steam oxidation resistance, creep and thermomechanical fatigue behaviour in comparison to conventional ferritic-martensitic steels. The strength of this type of steel is achieved by a combination of solid-solution hardening and precipitation strengthening by intermetallic Laves phase particles. The effect of alloy composition on particle composition was measured by energy dispersive X-ray spectroscopy and partly verified by thermodynamic modelling results. Generally the Laves phase particles demonstrated high thermodynamic stability during long-term annealing up to 40,000h at 600°C. Variations in chemical alloy composition influence Laves phase particle formation and consequently lead to significant changes in creep behaviour. For this reason particle size distribution evolution was analysed in detail and associated with the creep performance of several trial alloys. Copyright © 2017 Elsevier Ltd. All rights reserved.

  10. Ultrasound Velocity Measurements in High-Chromium Steel Under Plastic Deformation

    Science.gov (United States)

    Lunev, Aleksey; Bochkareva, Anna; Barannikova, Svetlana; Zuev, Lev

    2016-04-01

    In the present study, the variation of the propagation velocity of ultrasound in the plastic deformation of corrosion-resistant high-chromium steel 40X13 with ferrite-carbide (delivery status), martensitic (quenched) and sorbitol (after high-temperature tempering) structures have beem studied/ It is found that each state shows its view of the loading curve. In the delivery state diagram loading is substantially parabolic throughout, while in the martensitic state contains only linear strain hardening step and in the sorbitol state the plastic flow curve is three-step. The velocity of ultrasonic surface waves (Rayleigh waves) was measured simultaneously with the registration of the loading curve in the investigated steel in tension. It is shown that the dependence of the velocity of ultrasound in active loading is determined by the law of plastic flow, that is, the staging of the corresponding diagram of loading. Structural state of the investigated steel is not only changing the type of the deformation curve under uniaxial tension, but also changes the nature of ultrasound speed of deformation.

  11. Experimental studies on improving the performance of electrochemical machining of high carbon, high chromium die steel using jet patterns

    Directory of Open Access Journals (Sweden)

    V. Sathiyamoorthy

    2014-03-01

    Full Text Available Electrochemical machining (ECM is a non-traditional process used mainly to cut hard or difficult-to-cut metals, where the application of a more traditional process is not convenient. Stiff market competition and ever-growing demand for better, durable and reliable products has brought about a material revolution, which has greatly expanded the families of difficult-to-machine materials namely highcarbon,high-chromium die steel; stainless steel and superalloys. This investigation attempts to analyze the effect of electrolyte distribution on material removal rate (MRR and surface roughness (SR on electrochemical machining of high-carbon, high-chromium die steel using NaCl aqueous solution. Three electrolyte jet patterns namely straight jet in circular, inclined jet in circular and straight jet in spiral were used for this experimentation. The results reveal that electrolyte distribution significantly improves the performance of ECM and the straight jet in spiral pattern performs satisfactorily in obtaining better MRR and surface roughness.

  12. Problems of phase identification in high-nitrogen chromium-manganese cast steel

    Directory of Open Access Journals (Sweden)

    Z. Pirowski

    2008-03-01

    Full Text Available An atzcrnpt has been madc to offcr an intcrprctation of ihc rnicrostructurc of chromium-mangancx cast stccl aftcr adding to 1his stccla targc amount of nitrogcn as an alloying clcrncnr. Nitropcn was addcd 10 rhc cast stccl by two mcthods: rhc first mcthod consistcrl inadding a nitridcd fcrrornangancsc, the second method in rcmclting thc nitrogen-rscc alloy undcr rhc atrnosphcrc of nitrogen maintaininghigh N1 prcssurc abovc the mctal meSt (33 MPa.Somc imponant diffcrcnces in the microstructurc of rhc cxamincd cast sleet havc bccn observed. dcpcnding on how the nitrogcn wasintroduced to Ihc alloy. Whcn melting was carried out undcr thc armosphcric prcssurc adding thc nitridcd fcrroaIloys. the matrix was composedof nitridcd nustcnitc, and numerous nitrides (carboni~rides wcrc forming a wcll-dcvclopcd ncrwork along tbc grain boundaries.Mcl t ing of alloy iindcr thc high prcsairc or nirrogcn enabPcs oblaining much highcr concentrarion of this clclncnt in lncral. Thc network ofprccipilarcs along lhc grain houndwics is obscrvcd to cxist no longcr. and thc Pamellar stmcturc occupics now practically ihc cnrirc mctalvolumc. Whcn :illoys arc mcltctt in rhc air, only small fragments oh the lamellar structurc, forming thc. so ca!lcd. "Chincse script" and localclusters arc! prcscnt.At this stagc of thc rcscarch. an artcmpa has bcen mad& to identify thc phascs in chromium-~nnngn~icsc cnst stccl u s i n ~a transmissionclectron rnicroscopc. Thc conducrcd slzldics pnnly confirrncd rhc conclusions resulting from ~ h ccx nminntions cnrricd out prcvioi~slyu ndcrthc optical rnicroscopc. So far. howcvcr, no consistcna answer has bccn found to thc qucstion of what typc arc Z ~ pCrc cipi~alcsp rcscnt inthe structurc of thc cxamincrh alloy.Attcmpts at furthcr intcrprcintion of thc obtained tcsults will hc taken at the next stage of thc work with n~tcntionfo ci~sscdo n thc prccipitatcsformed during rhc proccss of wlidilicat ion of thc cxnmincd chromium-manganese cast

  13. Filter effectiveness in the manufacture of high-chromium steel castings

    Directory of Open Access Journals (Sweden)

    M. Garbiak

    2011-01-01

    Full Text Available The paper presents the results of studies on the application of ceramic filters in the manufacture of cast hearth plates at the WestPomeranian University of Technology in Szczecin. Castings were poured from the heat-resistant G-X40CrNiSi27-4 cast steel in greensand moulds. The development of casting manufacturing technology included the following studies: analysis of the causes of nonmetallicinclusions in high-chromium alloys, computer simulation of mould filling with liquid metal using standard gating systems without filters and new systems with the built-in filter, making pilot castings, quantitative determination of the content of non-metallicinclusions, determination of the oxygen and nitrogen content, and evaluation of the extent of occurrence of the raw casting s urfacedefects. As a result of the conducted studies and analyses, the quality of produced castings was improved, mainly through the reducedcontent of non-metallic inclusions and better raw casting surface quality.

  14. Effect of Chromium on Corrosion Behavior of P110 Steels in CO2-H2S Environment with High Pressure and High Temperature

    Directory of Open Access Journals (Sweden)

    Jianbo Sun

    2016-03-01

    Full Text Available The novel Cr-containing low alloy steels have exhibited good corrosion resistance in CO2 environment, mainly owing to the formation of Cr-enriched corrosion film. In order to evaluate whether it is applicable to the CO2 and H2S coexistence conditions, the corrosion behavior of low-chromium steels in CO2-H2S environment with high pressure and high temperature was investigated using weight loss measurement and surface characterization. The results showed that P110 steel suffered localized corrosion and both 3Cr-P110 and 5Cr-P110 steels exhibited general corrosion. However, the corrosion rate of 5Cr-P110 was the highest among them. The corrosion process of the steels was simultaneously governed by CO2 and H2S. The outer scales on the three steels mainly consisted of FeS1−x crystals, whereas the inner scales on Cr-containing steels comprised of amorphous FeS1−x, Cr(OH3 and FeCO3, in contrast with the amorphous FeS1−x and FeCO3 mixture film of P110 steel. The more chromium the steel contains, the more chromium compounds the corrosion products contain. The addition of chromium in steels increases the uniformity of the Cr-enriched corrosion scales, eliminates the localized corrosion, but cannot decrease the general corrosion rates. The formation of FeS1−x may interfere with Cr-enriched corrosion scales and lowering the corrosion performance of 3Cr-P110 and 5Cr-P110 steels.

  15. Low-chromium reduced-activation ferritic steels for fusion

    Energy Technology Data Exchange (ETDEWEB)

    Klueh, R.L.; Alexander, D.J.; Kenik, E.A. [Oak Ridge National Laboratory, TN (United States)

    1996-04-01

    Development of reduced-activation ferritic steels has concentrated on high-chromium (8-10 wt% Cr) steels. However, there are advantages for a low-chromium steel, and initial ORNL studies on reduced-activation steels were on compositions with 2.25 to 12% Cr. Those studies showed an Fe-2.25Cr-2W-0.25V-0.1C (2 1/4Cr-2WV) steel to have the highest strenglth of the steels studied. Although this steel had the best strength, Charpy impact properties were inferior to those of an Fe-9Cr-2W-0.25V-0.07Ta-0.1C (9Cr-2WVTa) and an Fe-2.25Cr-2W-0.1C (2 1/4Cr-2W) steel. Therefore, further development of the low-chromium Cr-W steels was required. These results indicate that it is possible to develop low-chromium reduced-activation ferritic steels that have tensile and impact properties as good or better than those of high-chromium (7-9% Cr) steels. Further improvement of properties should be possible by optimizing the composition.

  16. The microstructure of chromium-tungsten steels

    Science.gov (United States)

    Klueh, R. L.; Maziasz, P. J.

    1989-03-01

    Chromium-tungsten steels are being developed to replace the Cr-Mo steels for fusion-reactor applications. Eight experimental steels were produced and examined by optical and electron microscopy. Chromium concentrations of 2.25, 5, 9 and 12 pct were used. Steels with these chromium compositions and with 2 pct W and 0.25 pct V were produced. To determine the effect of tungsten and vanadium, three other 2.25Cr steels were produced as follows: an alloy with 2 pct W and 0 pct V and alloys with 0 and 1 pct W and 0.25 pct V. A 9Cr steel containing 2 pct W, 0.25 pct V, and 0.07 pct Ta also was studied. For all alloys, carbon was maintained at 0.1 pct. Two pct tungsten was required in the 2.25Cr steels to produce 100 pct bainite (no polygonal ferrite). The 5Cr and 9Cr steels were 100 pct martensite, but the 12Cr steel contained about 25 pct delta-ferrite. Precipitate morphology and precipitate types varied, depending on the chromium content. For the 2.25Cr steels, M3C and M7C3 were the primary precipitates; for the 9Cr and 12Cr steels, M23C6 was the primary precipitate. The 5Cr steel contained M7C3 and M23C6. All of the steels with vanadium also contained MC.

  17. Neodymium-rich precipitate phases in a high-chromium ferritic/martensitic steel

    Science.gov (United States)

    Shen, Yinzhong; Zhou, Xiaoling; Shang, Zhongxia

    2016-05-01

    Neodymium being considered as nitride forming element has been used in a design of advanced ferritic/martensitic (FM) steels for fossil fired power plants at service temperatures of 630 °C to 650 °C to effectively improve the creep strength of the steels. To fully understand the characteristics of neodymium precipitates in high-Cr FM steels, precipitate phases in an 11Cr FM steel with 0.03 wt% addition of Nd have been investigated by transmission electron microscopy. Three neodymium phases with a face-centered cubic crystal structure and different composition were observed in the steel. They consisted of neodymium carbonitride with an average lattice parameter of 1.0836 nm, Nd-rich carbonitride mainly containing Mn, and Nd-rich MN nitride mainly containing Mn and Co. Other three Nd-rich and Nd-containing phases, which appear to be Nd-Co-Cr/Nd-rich intermetallic compounds and Cr-Fe-rich nitride containing Nd, were also detected in the steel. Nd-relevant precipitates were found to be minor phases compared with M23C6 and Nb/V/Ta-rich MX phases in the steel. The content of Nd in other precipitate phases was very low. Most of added Nd is considered to be present as solid solution in the matrix of the steel.

  18. Localized Corrosion of Chromium Coated Steel

    NARCIS (Netherlands)

    Zhang, X.; Beentjes, P.; Mol, A.; Terryn, H.

    2006-01-01

    In this paper, we report on the studies of the local corrosion behaviour of chromium-coated ultra low carbon steel in NaCl solution using polarization, electrochemical impedance spectroscopy (EIS) and SVET.

  19. Aspects of microstructural evolution in chromium steels in high temperature applications

    OpenAIRE

    Gustafson, Åsa

    2000-01-01

    In this thesis 9-12 % Cr steels, used for high-temperaturecomponents in fossil-fired power plants are considered. Thecreep strength of thees steels depend on their microstructurethat consists of a matrix of tempered lath martensite withdensely distributed precipitates. The mechanical properties arestrongly influenced by precipitates present in the matrix andthe more densely distributed they are the higher is thehardening effect. These particles nucleate, grow and coarsenduring use in power pl...

  20. Effect of prior deformation on microstructural development and Laves phase precipitation in high-chromium stainless steel.

    Science.gov (United States)

    Hsiao, Z-W; Chen, D; Kuo, J-C; Lin, D-Y

    2017-04-01

    This study investigated the influence of deformation on precipitation behaviour and microstructure change during annealing. Here, the prior deformation of high-chromium stainless steel was tensile deformation of 3%, 6% and 10%, and the specimens were then annealed at 700˚C for 10 h. The specimens were subsequently analyzed using backscattered electron image and electron backscattering diffraction measurements with SEM. Compared with the deformation microstructure, the grains revealed no preferred orientation. The precipitates of TiN and NbC were formed homogenously in the grain interior and at grain boundaries after annealing. Fine Laves phase precipitates were observed in grains and along subgrain boundaries as the deformation increased. Furthermore, the volume fraction of Laves phase increased, but the average particle diameter of precipitate was reduced as the deformation increased. © 2017 The Authors Journal of Microscopy © 2017 Royal Microscopical Society.

  1. Effect of alloying elements on the composition of carbide phases and mechanical properties of the matrix of high-carbon chromium-vanadium steel

    Science.gov (United States)

    Titov, V. I.; Tarasenko, L. V.; Utkina, A. N.

    2017-01-01

    Based on the results of phase physicochemical analysis of high-carbon chromium-vanadium steel, the predominant type of carbide that provides high wear resistance has been established, and its amount and amount of carbon in martensite have been determined. Data on the composition and the amount of carbide phase and on the chemical composition of the martensite of high-carbon steel have been obtained, which allows determination of the alloying-element concentration limits. The mechanical testing of heats of a chosen chemical composition has been carried out after quenching and low-temperature tempering. The tests have demonstrated benefits of new steel in wear resistance and bending strength with the fatigue strength being retained, compared to steels subjected to cementation. The mechanism of secondary strengthening of the steel upon high-temperature tempering has been revealed. High-temperature tempering can be applied to articles that are required to possess both high wear resistance and heat resistance.

  2. Phase transformation and long-term service of high-temperature martensitic chromium steels

    Science.gov (United States)

    Kalashnikov, I. S.; Tarasenko, L.; Acselrad, O.; Pereira, L. C.; Shalkevich, A.; Soboleva, G.

    2001-02-01

    Martensitic high Cr (10 - 16%) steels alloyed with Ni (Co), Mo, W, V, and N are widely used in constructions subjected to cyclic loads at temperatures up to 600 degrees Celsius, in general after quenching from 1100 - 1150 degrees Celsius followed by tempering at 650 - 690 degrees Celsius. Due to long term service exposure at high temperatures, different microstructural changes take place, such as second-phases precipitation, formation of low-angle grain boundaries, as well as internal damage caused by cyclic loads and creep. Specific phase diagrams are presented that can be used to define time periods for reliable operation of parts with given composition, based on the time required for the appearance of second phase particles known to be detrimental to mechanical strength and performance. Restoring thermal treatments to be applied after long time exposure at service conditions, aiming at increasing service life, are also presented and discussed. The combined use of the diagrams and the restoring treatment ensures prediction of a reliable service-life period for components made of these steels.

  3. Fabrication of plain carbon steel/high chromium white cast iron bimetal by a liquid-solid composite casting process

    Institute of Scientific and Technical Information of China (English)

    V Javaheri; H Rastegari; M Naseri

    2015-01-01

    High-chromium white cast iron (HCWCI) is one of the most widely used engineering materials in the mining and cement indus-tries. However, in some components, such as the pulverizer plates of ash mills, the poor machinability of HCWCI creates difficulties. The bimetal casting technique is a suitable method for improving the machinability of HCWCI by joining an easily machined layer of plain car-bon steel (PCS) to its hard part. In this study, the possibility of PCS/HCWCI bimetal casting was investigated using sand casting. The inves-tigation was conducted by optical and electron microscopy and non-destructive, impact toughness, and tensile tests. The hardness and chemical composition profiles on both sides of the interface were plotted in this study. The results indicated that a conventional and low-cost casting technique could be a reliable method for producing PCS/HCWCI bimetal. The interfacial microstructure comprised two distinct lay-ers:a very fine, partially spheroidized pearlite layer and a coarse full pearlite layer. Moreover, characterization of the microstructure revealed that the interface was free of defects.

  4. New alloys to conserve critical elements. [replacing chromium in steels

    Science.gov (United States)

    Stephens, J. R.

    1978-01-01

    Previous studies and surveys on availability of domestic reserves have shown that chromium is a most critical element within the U.S. metal industry. More precisely, the bulk of chromium is consumed in the production of stainless steels, specifically Type 304 stainless steel (304SS) which contains 18% Cr. The present paper deals with means of reducing chromium in commercial stainless steels by substituting more abundant or less expensive elements with the intent of maintaining the properties of 304SS. The discussion focuses on some of the oxidation and corrosion properties of new substitute stainless steels with only 12% Cr, which represents a potential saving of 33% of the chromium consumed in the production of 304SS. The alloying elements substituted for Cr in 304SS are selected according to their potential for protective oxide formation during high-temperature oxidation; these are Al, Si, Ti, Y, and misch metal which is 99.7% rare-earth metals containing 50 to 55% cerium. Other alloying elements to impart corrosion resistance are Mn, Mo, and V.

  5. Low-chromium reduced-activation chromium-tungsten steels

    Energy Technology Data Exchange (ETDEWEB)

    Klueh, R.L.; Alexander, D.J.; Maziasz, P.J. [Oak Ridge National Lab., TN (United States)

    1996-10-01

    Bainitic microstructures formed during continuous cooling can differ from classical upper and lower bainite formed during isothermal transformation. Two types of non-classical bainite were observed depending on the cooling rate: carbide-free acicular bainite at rapid cooling rates and granular bainite at slower cooling rates. The Charpy impact toughness of the acicular ferrite was found to be considerably better than for the granular bainite. It was postulated that alloying to improve the hardenability of the steel would promote the formation of acicular bainite, just as increasing the cooling rate does. To test this, chromium and tungsten were added to the 2 1/4Cr-2W and 2 1/4Cr-2WV steel compositions to increase their hardenability, and the microstructures and mechanical properties were examined.

  6. Influence of PWHT on Toughness of High Chromium and Nickel Containing Martensitic Stainless Steel Weld Metals

    Science.gov (United States)

    Divya, M.; Das, Chitta Ranjan; Mahadevan, S.; Albert, S. K.; Pandian, R.; Kar, Sujoy Kumar; Bhaduri, A. K.; Jayakumar, T.

    2015-06-01

    Commonly used 12.5Cr-5Ni consumable specified for welding of martensitic stainless steels is compared with newly designed 14.5Cr-5Ni consumable in terms of their suitability for repair welding of 410 and 414 stainless steels by gas tungsten arc welding process. Changes in microstructure and austenite evolution were investigated using optical, scanning electron microscopy, X-ray diffraction techniques and Thermo-Calc studies. Microstructure of as-welded 12.5Cr-5Ni weld metal revealed only lath martensite, whereas as-welded 14.5Cr-5Ni weld metal revealed delta-ferrite, retained austenite, and lath martensite. Toughness value of as-welded 12.5Cr-5Ni weld metal is found to be significantly higher (216 J) than that of the 14.5Cr-5Ni weld metal (15 J). The welds were subjected to different PWHTs: one at 923 K (650 °C) for 1, 2, 4 hours (single-stage PWHT) and another one at 923 K (650 °C)/4 h followed by 873 K (600 °C)/2 h or 873 K (600 °C)/4 h (two-stage heat treatment). Hardness and impact toughness of the weld metals were measured for these weld metals and correlated with the microstructure. The study demonstrates the importance of avoiding formation of delta-ferrite in the weld metal.

  7. Effect of stresses on the structural changes in high-chromium steel upon creep

    Science.gov (United States)

    Fedoseeva, A. E.; Dudova, N. R.; Kaibyshev, R. O.

    2017-06-01

    The effect of stresses on the microstructure and dispersed particles in a heating-performance Fe‒0.12C-0.06Si-0.04Ni-0.2Mn-9.5Cr-3.2Co-0.45Mo-3.1W-0.2V-0.06Nb-0.005B-0.05N (wt %) steel has been studied under long-term strength tests at T = 650°C under initial applied stresses ranging from 220 to 100 MPa with a step of 20 MPa. Under an applied stress of 160 MPa, which corresponds to a time to fracture of 1703 h, a transfer from short- to long-term creep takes place. It has been shown that alloying with 3% Co and an increase in W content to 3% significantly increase the short-term creep resistance and slightly increase the long-term strength upon tests by more than 104 h. The transfer from short- to the long-term creep is accompanied by substantial changes in the microstructure of the steel. Under long-term creep, the solid solution became depleted of tungsten and of molybdenum down to the thermodynamically equilibrium content of these elements in the solid solution, which leads to the precipitation of a large amount of fine particles of the Laves phase at the boundaries of laths and prior austenitic grains. At a time to fracture of more than 4 × 103 h, the coalescence of the M23C6 carbides and Laves-phase particles occurs, which causes the transformation of the structure of fine tempered martensite lath structure into a subgrained structure.

  8. 高铬铸铁及低合金钢与高锰钢的磨损试验对比研究%Comparing Investigation on Abrasive Wear of High Chromium Cast Iron, Low Alloy Steel and High Manganese Steel

    Institute of Scientific and Technical Information of China (English)

    张鲲鹏; 陈培友; 唐建新

    2013-01-01

    在模拟实际破碎机工况条件下,对高铬铸铁、低合金钢与高锰钢进行磨料磨损性能试验与对比,以得到在试验对应的实际工作条件下性能较优的抗磨材料.试验结果表明,在低应力冲击载荷条件下,高铬铸铁的抗磨性能最好,低合金钢次之,高锰钢最差;在低冲击载荷条件下高锰钢的性能潜力不能得到充分发挥,而高铬铸铁更适用于低冲击载荷条件下的抗磨件.%Under the condition of simulating actual working of broken machine,the impact abrasive wear resistances of high-Cr cast iron,low alloy steel and high-Mn steel were studied,and the better material in wear-resistant performance was obtained under the test conditions of corresponding actual operating conditions.The results show that the anti-wear properties of high chromium cast iron is best in low-stress impact load conditions,followed by low-alloy steel,highmanganese steel is worst; the potential of high manganese steel in performance can not be given full in low-impact load conditions,high chromium cast iron is more suitable.

  9. Chromium at High Pressure

    Science.gov (United States)

    Jaramillo, Rafael

    2012-02-01

    Chromium has long served as the archetype of spin density wave magnetism. Recently, Jaramillo and collaborators have shown that Cr also serves as an archetype of magnetic quantum criticality. Using a combination of x-ray diffraction and electrical transport measurements at high pressures and cryogenic temperatures in a diamond anvil cell, they have demonstrated that the N'eel transition (TN) can be continuously suppressed to zero, with no sign of a concurrent structural transition. The order parameter undergoes a broad regime of exponential suppression, consistent with the weak coupling paradigm, before deviating from a BCS-like ground state within a narrow but accessible quantum critical regime. The quantum criticality is characterized by mean field scaling of TN and non mean field scaling of the transport coefficients, which points to a fluctuation-induced reconstruction of the critical Fermi surface. A comparison between pressure and chemical doping as means to suppress TN sheds light on different routes to the quantum critical point and the relevance of Fermi surface nesting and disorder at this quantum phase transition. The work by Jaramillo et al. is broadly relevant to the study of magnetic quantum criticality in a physically pure and theoretically tractable system that balances elements of weak and strong coupling. [4pt] [1] R. Jaramillo, Y. Feng, J. Wang & T. F. Rosenbaum. Signatures of quantum criticality in pure Cr at high pressure. Proc. Natl. Acad. Sci. USA 107, 13631 (2010). [0pt] [2] R. Jaramillo, Y. Feng, J. C. Lang, Z. Islam, G. Srajer, P. B. Littlewood, D. B. McWhan & T. F. Rosenbaum. Breakdown of the Bardeen-Cooper-Schrieffer ground state at a quantum phase transition. Nature 459, 405 (2009).

  10. Effects of Nitrogen and Carbon on Mechanical Properties of Weld-Simulated 19% Chromium Steels

    OpenAIRE

    ShinIchiro, OCHIAI; Nobuhiro, SAITO; Yoneo, Kikuta; Department of Welding Engineering, Faculty of Engineering, Osaka University

    1980-01-01

    Poor toughnesses of welded high-chromium ferritic steels are due to the coarsened grain and the deteriorating effects of carbon and nitrogen impurities upon the intrinsically brittle b.c.c. materials. The control of these impurity elements is crucial for the improvement of the weldability and reduction of hot-cracking susceptibility. 19% chromium steels with various impurity levels of C : 10-800ppm and N : 30-740ppm, together with a commercial 19% Cr super ferritic, are high-temperature heat-...

  11. Implications of total content of silicon, aluminium, chromium and formation of thin ferrite films on low ductility at high temperature in non oriented electrical steels

    Directory of Open Access Journals (Sweden)

    Equihua-Guillén, F.

    2011-10-01

    Full Text Available This work shows evidence of the implications of total additions of silicon, aluminium and chromium on low ductility during hot rolling in non-oriented electrical steels. This paper explains the reason of ductility loss at temperatures between 950 - 1000°C in electrical steels which exhibit higher Ar3 transformation temperature than C-Mn and microalloyed steels. The empirical equations to determine Ar3 temperature do not consider silicon and aluminium elements. The results show that high content of silicon, aluminium and residual concentration of chromiun considerably increases Ar3 transformation temperature in non-oriented electrical steels. The low ductility at high temperature occurs between Ae3 and Ar3 transformation temperatures. In addition, the results of this work show evidence of thin ferrite films formed near Ar3 temperature and their implications on ductility loss at high temperature.

    Este trabajo muestra evidencia de las implicaciones de la cantidad total de silicio, aluminio y cromo sobre la baja ductilidad en aceros eléctricos durante la laminación en caliente. Este artículo explica la razón de la pérdida de ductilidad a temperaturas entre 950 y 1.000°C en aceros eléctricos. Las ecuaciones empíricas para determinar la temperatura Ar3 no consideran los elementos aluminio y silicio. Los resultados muestran que altos contenidos de silicio, aluminio y la concentración residual de cromo incrementan considerablemente la temperatura de transformación Ar3 en aceros eléctricos de grano no orientado. La baja ductilidad a elevada temperatura ocurre entre las temperaturas de transformación Ae3 y Ar3. Adicionalmente, los resultados de este trabajo muestran evidencia de películas delgadas de ferrita formadas a temperaturas cercanas a Ar3 y sus implicaciones sobre la pérdida de

  12. High strength, tough alloy steel

    Science.gov (United States)

    Thomas, Gareth; Rao, Bangaru V. N.

    1979-01-01

    A high strength, tough alloy steel is formed by heating the steel to a temperature in the austenite range (1000.degree.-1100.degree. C.) to form a homogeneous austenite phase and then cooling the steel to form a microstructure of uniformly dispersed dislocated martensite separated by continuous thin boundary films of stabilized retained austenite. The steel includes 0.2-0.35 weight % carbon, at least 1% and preferably 3-4.5% chromium, and at least one other substitutional alloying element, preferably manganese or nickel. The austenite film is stable to subsequent heat treatment as by tempering (below 300.degree. C.) and reforms to a stable film after austenite grain refinement.

  13. High-frequency welded finned tubes - finning of 9% chromium steel X10CrMoVNb91 (P91/T91)

    Energy Technology Data Exchange (ETDEWEB)

    Coussement, C.J. [Belgian Welding Inst., Gent (Belgium); Bruehl, F.H. [Mannesmann Carnoy N.V., Gent (Belgium); Donckt, E. van der [Mannesmann Carnoy N.V., Gent (Belgium)

    1995-07-01

    During the past two years, a research programme was set up to investigate the feasibility of producing, in an economical way, finned tubes in modified 9% chromium steel, by using the high frequency resistance welding (finning) process and to evaluate their properties and product reliability for the intended high temeprature application area, at temepratures above 530 C. The basic aim was to produce T91/P91 finned tubes and to demonstrate their applicability in the `as-welded` condition. Therefore, the influence of omitting any post weld heat treatment on the short and longer term behaviour was evaluated. The programm was performed by Mannesmann-Carnoy and realised in collaboration with the Research Centre of the Belgian Welding Institute, with support of the Minister of Economic Affairs of the Flemish Region. (orig.) [Deutsch] In den letzten zwei Jahren wurde ein Untersuchungsprogramm durchgefuehrt, in dem die Moeglichkeit einer wirtschaftlichen Herstellung von Rippenrohren aus 9%igem modifizierten Chromstahl untersucht wurde durch Anwendung des Hochfrequenz-Widerstandsschweissprozesses. Die Eigenschaften und die Zuverlaessigkeit des Produktes fuer die Anwendung im Hochtemperaturbereich (ueber 530 C) wird beurteilt. Es kamen T91/P91-Rippenrohre zum Einsatz, um ihre Verwendbarkeit im nicht waermebehandelten Zustand zu zeigen. Insbesondere wurde ueberprueft, welchen Einfluss der nicht waermebehandelten Zustand nach dem Schweissen auf das Kurz- und Langzeitverhalten der Rippenrohre hat. Das Programm wurde von Mannesmann Carnoy in Zusammenarbeit mit dem Untersuchungszentrum des belgischen Schweissinstitutes, und mit Unterstuetzung durch das Wirtschaftsministerium der flaemischen Regierung durchgefuehrt. (orig.)

  14. Effect of chromium and carbon contents in cast iron on bonded microstructure of copper brazed high chromium cast iron and mild steel. Braze ho ni yoru kokuromu chutetsu to ko hagane no setsugo soshiki ni oyobosu chutetsuchu kuromu oyobi tansoryo no eikyo

    Energy Technology Data Exchange (ETDEWEB)

    Sasaguri, N.; Matsubara, Y. (Kurume College of Technology, Fukuoka (Japan)); Ogi, K. (Kyushu University, Fukuoka (Japan))

    1993-08-25

    For the purpose of enhancing toughness, workability and weldability of high chromium castiron, hypoeutectic, eutectic and hypereutectic high chromium cast irons containing 10 to 30mass% Cr and mild steel were bonded by the brazing method using pure copper filler. This paper describes the effect of chromium and carbon contents in cast iron on the microstructural variations and behaviors of alloying elements in the bonded zone. The length of rod-like crystal precipitated at the cast iron-copper interface and the width of bonded zone decreased with an increase in Cr/C value of cast iron. It was considered that this is because diffusion of iron from steel to cast iron becomes less due to the decrease of difference in chemical potential of iron between the cast iron and the steel sides. Furthermore, alloy phase was composed of Fe, Cr, Cu and C, and the iron concentration in the alloy phase decreased and the chromium concentration increased with increasing the Cr/C value. The copper concentration was almost constant independent of the Cr/C value. It was suggested that the growth of alloy phase occurs under the diffusion control. 9 refs., 10 figs., 1 tab.

  15. Electrochemical characterization of oxide formed on chromium containing mild steel alloys in LiOH medium

    Energy Technology Data Exchange (ETDEWEB)

    Subramanian, Veena, E-mail: veenasn1974@gmail.com; Chandran, Sinu; Subramanian, H.; Chandramohan, P.; Bera, S.; Rangarajan, S., E-mail: sranga@igcar.gov.in; Narasimhan, S.V.

    2014-06-01

    Flow accelerated corrosion leads to wall thinning of outlet-feeder pipes in the primary heat transport system of pressurized heavy water reactors and can even necessitate enmasse feeder replacement. Replacement of carbon steel 106-grade-B (CS) with chromium containing carbon steel reduces the risk of this failure. This paper discusses the role of small additions of chromium in modifying the properties of the oxide film. CS and chromium containing mild steels viz., A333, 2.25Cr–1Mo and modified 9Cr–1Mo alloy were exposed to primary heat transport (PHT) system chemistry conditions. The oxide films formed were characterized by electrochemical and surface characterization techniques. Mott–Schottky analysis showed donor type of defects. The densities of defects in the oxides of chromium containing alloys were 3–15 times less than that in CS. In presence of ∼200 ppb of dissolved oxygen, the oxides formed were hematite with two orders of magnitude smaller concentration of defects as compared to that formed under reducing conditions. These results suggest that the presence of chromium lowers the defect density of the oxide film and thus ensures a reduced corrosion rate. - Graphical abstract: Display Omitted - Highlights: • High temperature oxides formed on Cr containing mild steels are less defective. • Defect densities of oxides decrease with increase in Cr content in the alloy. • O{sub 2} in solution greatly influences the nature and defect chemistry of oxides.

  16. Cobalt chromium stents versus stainless steel stents in diabetic patients

    Directory of Open Access Journals (Sweden)

    Mahmoud Ahmed Tantawy

    2014-03-01

    Conclusions: We concluded that no significant statistical difference was found between the two stents (cobalt-chromium alloy bare metal stent versus conventional bare metal stainless steel stent in diabetic patients regarding (initial procedural success, in-hospital complications, the incidence of ISR at follow up, event-free survival at follow up.

  17. Effect of Chromium on CCT Diagrams of Novel Air-Cooled Bainite Steels Analyzed by Neural Network

    Institute of Scientific and Technical Information of China (English)

    YOU Wei; XU Wei-hong; LIU Ya-xiu; BAI Bing-zhe; FANG Hong-sheng

    2007-01-01

    The quantitative effects of chromium content on continuous cooling transformation (CCT) diagrams of novel air-cooled bainite steels were analyzed using artificial neural network models. The results showed that the chromium may retard the high and medium-temperature martensite transformation.

  18. A New Resource-Saving, High Chromium and Manganese Super Duplex Stainless Steels 29Cr-12Mn-2Ni-1Mo-xN

    Institute of Scientific and Technical Information of China (English)

    MA Zheng-huan; ZHAO Xiang-juan; GE Chang-sheng; DING Tie-suo; LI Jun; XIAO Xue-shan

    2011-01-01

    A new family of resource saving, high chromium and manganese super duplex stainless steels (DSSs), with a composition in mass percent, % of Cr 0.29, Mn 0.12, Ni 2.0, Mo i. 0, and N 0. 51-0. 68, has been developed by examining the effect of N on the microstructure, mechanical properties and corrosion properties. The results show that these alloys have a balanced ferrite-austenite relation. The austenite volume fraction decreases with the solution treatment temperature, but it increases with an increase in N content. The increases in nitrogen enhance the ultimate tensile strength (UTS) and reduce the ductility of the material slightly. The pitting corrosion potential increases first and then decreases with an increase in nitrogen content when the amount of N arrives to 0.68%. The yield stress and ultimate tensile strength of solution treated samples were more than 680 and 900 MPa, the elongation of experimental alloys are higher than 30%, respectively, what is more, the pitting potentials were beyond 1 100 mV.

  19. Study of the structure and properties of metal of the major steam lines of a CCGT-420 unit made from high-chromium X10CrMoVNb9-1 (P91) steel

    Science.gov (United States)

    Grin', E. A.; Anokhov, A. E.; Pchelintsev, A. V.; Krüger, E.-T.

    2016-07-01

    The technology of manufacture of live steam lines and hot reheat lines at FINOW Rohrsysteme GmbH are discussed. These pipelines are designed for high-performance CCGT units and are made from high-chromium martensitic steel X10CrMoVNb9-1 (P91). The principles of certification and evaluation of conformance of thermal and mechanical equipment made from new construction materials with the TRCU 032-2013 technical regulation of the Customs Union are detailed. The requirements outlined in Russian and international regulatory documents regarding the manufacture of pipes and semifinished products for pipeline systems are compared. The characteristic features of high-chromium martensitic steel, which define the requirements for its heat treatment and welding, are outlined. The methodology and the results of a comprehensive analysis of metal of pipes, fittings, and weld joints of steam lines are presented. It is demonstrated that the short-term mechanical properties of metal (P91 steel) of pipes, bends, and weld joints meet the requirements of European standards and Russian technical specifications. The experimental data on long-term strength of metal of pipes from a live steam line virtually match the corresponding reference curve from the European standard, while certain experimental points for metal of bends of this steam line and metal of pipes and bends from a hot reheat line lie below the reference curve, but they definitely stay within the qualifying (20%) interval of the scatter band. The presence of a weakened layer in the heat-affected zone of weld joints of steel P91 is established. It is shown that the properties of this zone govern the short-term and long-term strength of weld joints in general. The results of synthesis and analysis of research data support the notion that the certification testing of steam lines and other equipment made from chromium steels should necessarily involve the determination of long-term strength parameters.

  20. Experimental study on 830 MPa grade pipeline steel containing chromium

    Institute of Scientific and Technical Information of China (English)

    Yi Ren; Shuai Zhang; Shuang Wang; Wen-yue Liu

    2009-01-01

    The diversity of microstructure and properties of 830 Mpa grade pipeline steel containing chromium was investigated by optical microscope and transmission electron microscopy. The main microstructures were multiple configurations, containing lath bainite and granule bainite. Mechanical properties test results showed that the yield strength and tensile strength improved with in-creasing chromium content. The toughness and elongation decreased at the same time, so temper process was introduced. Appling proper temper parameters, the values of toughness and elongation were improved dramatically, and the strength decreased slightly.

  1. Precipitation behavior of Z phase after long-term creep in high chromium ferritic heat resistant steels

    Energy Technology Data Exchange (ETDEWEB)

    Sawada, K.; Kushima, H.; Kimura, K. [National Institute for Materials Science, Tsukuba (Japan). Materials Reliability Center

    2006-07-01

    The precipitation behavior of the Z phase was investigated after long-term creep exposure in ASME-T91, T92, T122 without {delta}-ferrite, and T122 with {delta}-ferrite through elemental mapping using EF-TEM. The Z phase was identified by comparing the Cr map with the V map. Most of the Z phase was observed around prior austenite grain boundaries and/or packet boundaries in all of the steels examined. In T122 with {delta}-ferrite, the Z phase also precipitates around the {delta}-ferrite. In particular, the number of MX carbonitrides was very small in T122 with a large amount of the Z phase. The main metallic composition of the Z phase in T91 was the same as that in T92. In T122, the Z phase contained a lower Nb content. The main metallic composition of the Z phase around the {delta}-ferrite was the same as that in the other areas. There was no large difference in the size distribution of the Z phase among the steels. The mean diameter of the Z phases for T122 with {delta}-ferrite was relatively large in spite of a shorter creep exposure in contrast with T91 and T92. The number density of the Z phases increased with increasing creep exposure time except in the case of T91. The order of the number density was T122 with {delta}-ferrite, T91, T122 without {delta}-ferrite, and T92. In crept samples, the amount of Z phase in the gauge portion was higher than that in the grip portion, meaning that stress and/or strain promotes the formation of a Z phase during creep exposure. (orig.)

  2. Hard Chromium Electroplating and Improvement the Properties by the Thermo Chemical Treatments (Solid Carburizing of Low Carbon Steel

    Directory of Open Access Journals (Sweden)

    Ahmed Salloum Abbas

    2009-01-01

    Full Text Available In this research the hard chromium electroplating process, which is one of the common methods of overlay coating was used, by using chromium acid as source of chromium and sulphuric acid as catalyst since the ratio between chromic acid and sulphuric acid is (100 : 1 consequently. Plating process was made by applying current of density (40 Amp / dm2 and the range of solution temperature was (50 – 55oC with different time periods (1-5 hr. A low carbon steel type (Ck15 was used as substrate for hard chromium electroplating. Solid carburization was carried out for hard chromium plating specimen at temperature (925oC with time duration (2 hr to be followed with quenching and tempering. The phase analysis was conducted by using X– ray diffraction. The examination results show that the chromium carbides in plating layer were (Cr23C6, Cr7C3. The microhardness of hard chromium plating specimen was measured, and the results show that the high hardness was about (907HV. After solid carburization the hardness values increase and the results show that the higher hardness for chromium plating layer on low carbon steel surface was (1276 HV. Wear apparatus type (Pin on Disc was used to study dry sliding wear properties of low carbon steel (As received and hard chromium plating specimens and solid carburized. The effect of applied normal load on wear rate was studied with weighting method using five normal loads (5, 10, 15, 20, 25 N at constant sliding speed (2.198 m / sec. The results reveal that the wear rate increases with the increasing of applied normal load. A good improvement in wear resistance was noticed for hard chromium plating specimens as compared with substrate specimen. It was also seen that, the improvement in wear resistance was (94% as compared with substrate metal when carburizing treatment is carried out on hard chromium plating specimens.

  3. Investigation of the fatigue and short-term mechanical properties of 13% chromium steel and titanium alloys after welding or treatment with high-frequency currents as applied to steam-turbine blades

    Science.gov (United States)

    Gonserovskii, F. G.; Nikitin, V. I.; Silevich, V. M.; Simin, O. N.

    2008-02-01

    We present the results of a study on comparing the structural strength of rotor blades made of stainless 13% chromium steels for their design versions in which wear-resistant straps made of cast VZK stellite are soldered or welded on the blade inlet edges. It is shown that treatment of VT6 alloy with high-frequency currents increases the endurance limit of the zone subjected to strengthening and makes the alloy more resistant to erosion. The worn blades of a 48-T4 titanium alloy repaired with the use of welding technologies have operational characteristics at least as good as those of newly manufactured ones.

  4. Microstructure of a Creep-Resistant 10 Pct Chromium Steel Containing 250 ppm Boron

    Science.gov (United States)

    Golpayegani, Ardeshir; Liu, Fang; Svensson, Henrik; Andersson, Marcus; Andrén, Hans-Olof

    2011-04-01

    The microstructure of a trial martensitic chromium steel containing a high content of boron (250 ppm) was characterized in detail in the as-tempered and aged conditions. This steel has a similar composition and heat treatment as the TAF steel that still is unsurpassed in creep strength among all 9 to 12 pct chromium steels. Characterization was performed by using scanning electron microscopy, energy-filtered transmission electron microscopy, secondary ion mass spectroscopy, and atom probe tomography. Focus was placed on investigating different types of precipitates that play a key role in improving the creep resistance of these steels. The low tempering temperature of 963 K (690 °C) is enough for the precipitation of the full volume fraction of both MX and M23C6. A high boron content, more than 1 at. pct, was found in M23C6 precipitates and they grow slowly during aging. The high boron level in the steel results in metal borides rather than BN with the approximate formula (Mo0.66Cr0.34)2(Fe0.75V0.25)B2. Two families of MX precipitates were found, one at lath boundaries about 35 nm in size and one dense inside the laths, only 5 to 15 nm in size.

  5. Adsorption and protein-induced metal release from chromium metal and stainless steel.

    Science.gov (United States)

    Lundin, M; Hedberg, Y; Jiang, T; Herting, G; Wang, X; Thormann, E; Blomberg, E; Wallinder, I Odnevall

    2012-01-15

    A research effort is undertaken to understand the mechanism of metal release from, e.g., inhaled metal particles or metal implants in the presence of proteins. The effect of protein adsorption on the metal release process from oxidized chromium metal surfaces and stainless steel surfaces was therefore examined by quartz crystal microbalance with energy dissipation monitoring (QCM-D) and graphite furnace atomic absorption spectroscopy (GFAAS). Differently charged and sized proteins, relevant for the inhalation and dermal exposure route were chosen including human and bovine serum albumin (HSA, BSA), mucin (BSM), and lysozyme (LYS). The results show that all proteins have high affinities for chromium and stainless steel (AISI 316) when deposited from solutions at pH 4 and at pH 7.4 where the protein adsorbed amount was very similar. Adsorption of albumin and mucin was substantially higher at pH 4 compared to pH 7.4 with approximately monolayer coverage at pH 7.4, whereas lysozyme adsorbed in multilayers at both investigated pH. The protein-surface interaction was strong since proteins were irreversibly adsorbed with respect to rinsing. Due to the passive nature of chromium and stainless steel (AISI 316) surfaces, very low metal release concentrations from the QCM metal surfaces in the presence of proteins were obtained on the time scale of the adsorption experiment. Therefore, metal release studies from massive metal sheets in contact with protein solutions were carried out in parallel. The presence of proteins increased the extent of metals released for chromium metal and stainless steel grades of different microstructure and alloy content, all with passive chromium(III)-rich surface oxides, such as QCM (AISI 316), ferritic (AISI 430), austentic (AISI 304, 316L), and duplex (LDX 2205).

  6. The relationship between microstructure and mechanical properties of ferritic chromium steel weldments

    Energy Technology Data Exchange (ETDEWEB)

    Mayr, Peter; Cerjak, Horst [Graz Univ. of Technology (Austria); Toda, Yoshiaki; Hara, Toru; Abe, Fujio [National Institute for Materials Science (Japan)

    2008-07-01

    Welding as the major joining and repair technology for steels in thermal power plants has a significant influence on the steels microstructure and, therefore, on its properties. Heat-resistant martensitic 9-12% chromium steels show an affinity to the retention of delta ferrite in the heat-affected zone of their weldments. This is related to their high level of ferrite stabilizing alloying elements such as Cr, W or Mo. Retained delta ferrite in martensitic steel grades has a significant negative influence on creep strength, fatigue strength, toughness and oxidation resistance. In the long-term range of creep exposure, many weldments of martensitic heatresistant steels fail by Type IV cracking in the fine-grained region of the heat-affected zone. In this work, the formation of the heat-affected zone microstructures in martensitic chromium steels is studied by in-situ X-ray diffraction using synchrotron radiation, optical microscopy as well as most advanced electron microscopical methods. The observed microstructure is directly linked to the mechanical properties, i.e. ductility, toughness and creep strength. Characteristic failure modes are discussed in detail. (orig.)

  7. High Nitrogen Stainless Steel

    Science.gov (United States)

    2011-07-19

    Kiev, 1993. 7. High Nitrogen Steels, edited by M. Kikuchi and Y. Mishima , Vol. 36, No. 7, Iron and Steel Institute of Japan Inernational, Tokyo...the Corrosion of Iron and Steels,” High Nitrogen Steels, edited by M. Kikuchi and Y. Mishima , Vol. 36, No. 7, Iron and Steel Institute of Japan

  8. 77 FR 32998 - Tin- and Chromium-Coated Steel Sheet From Japan

    Science.gov (United States)

    2012-06-04

    ... COMMISSION Tin- and Chromium-Coated Steel Sheet From Japan Determination On the basis of the record \\1... antidumping duty order on tin- and chromium-coated steel sheet from Japan would be likely to lead to... from Japan: Investigation No. 731-TA-860 (Second Review). By order of the Commission. Issued: May 29...

  9. The nature of temper brittleness of high-chromium ferrite

    Energy Technology Data Exchange (ETDEWEB)

    Sarrak, V.I.; Suvorova, S.O.; Golovin, I.S.; Mishin, V.M.; Kislyuk, I.V. [Central Scientific-Research Institute for Ferrous Metallurgy, Moscow (Russian Federation)

    1995-03-01

    The reasons for development of {open_quotes}475{degrees}C brittleness{close_quotes} of high-chromium ferritic steels are considered from the standpoint of fracture mechanics. It is shown that the general rise in the curve of temperature-dependent local flow stress has the decisive influence on the position of the ductile-to-brittle transformation temperature and the increase in it as the result of a hold at temperatures of development of brittleness. The established effect is related to the change in the parameters determining dislocation mobility, that is, the activation energy of dislocation movement in high-chromium ferrite and the resistance to microplastic deformation, both caused by processes of separation into layers of high-chromium ferrite and decomposition of the interstitial solid solution.

  10. Remanent life assessment of creep resistant modified 12% chromium steels: microstructural analysis and microstructural development models

    Energy Technology Data Exchange (ETDEWEB)

    Lundin, L.; Andren, H.O. [Chalmers Univ. of Technology, Goeteborg (Sweden). Dept. of Physics; Norell, M.; Nyborg, L. [Chalmers Univ. of Technology, Goeteborg (Sweden). Dept. of Engineering Metals

    1996-09-01

    In this report, an overview of the current status of the development work, physical metallurgy and creep properties of 9-12% chromium steels is given. These steels find their application mainly in the power generating industry, at high temperatures. In Sweden, a co-operation between research groups specialized at microanalysis and modelling of 9-12% chromium steels has been initiated. This co-operation is outlined in this report, as well as the most important results achieved so far. The microstructure of four different alloys have been studied in detail with different analytical methods including atom-probe field-ion microscopy, electron microscopy and Auger electron spectroscopy. The role of different elements on precipitation processes and the composition of all relevant phases have been studied. Furthermore, segregation of impurity elements to creep cavities and creep fracture surfaces have been studied for two of the alloys. Models for the microstructural development of 9-12% chromium steels during heat treatment and creep testing are currently being produced. The work has been focused on modelling the nucleation and growth of MN and M{sub 23}C{sub 6} precipitates during tempering, and the first results from these studies are currently being compared to microscopy observation. In addition, equilibrium phase calculations have been made and been found to predict existing phases to a high degree. A complete description of the creep properties of these steels must also include a model of the relationship between microstructure and creep behaviour. However, the microstructural development models will form an important basis for complete models of this kind. 57 refs

  11. Chromium accumulation, microorganism population and enzyme activities in soils around chromium-containing slag heap of steel alloy factory

    Institute of Scientific and Technical Information of China (English)

    HUANG Shun-hong; PENG Bing; YANG Zhi-hui; CHAI Li-yuan; ZHOU Li-cheng

    2009-01-01

    The environmental risk of chromium pollution is pronounced in soils adjacent to chromate industry. It is important to investigate the functioning of soil microorganisms in ecosystems exposed to long-term contamination by chromium. 45 soil samples obtained from different places of the slag heap in a steel alloy factory were analyzed for chromium contamination level and its effect on soil microorganisms and enzyme activities. The results show that the average concentrations of total Cr in the soil under the slag heap, adjacent to the slag heap and outside the factory exceed the threshold of Secondary Environmental Quality Standard for Soil in China by 354%, 540% and 184%, respectively, and are 15, 21 and 9 times higher than the local background value, respectively. Elevated chromium loadings result in changes in the activity of the soil microbe, as indicated by the negative correlations between soil microbial population and chromium contents. Dehydrogenase activity is greatly depressed by chromium in the soil. The results imply that dehydrogenase activity can be used as an indicator for the chromium pollution level in the area of the steel alloy factory.

  12. The oxidation and reduction of chromium of stainless steels in an eletric arc furnace

    Directory of Open Access Journals (Sweden)

    B. Arh

    2011-07-01

    Full Text Available The oxidation of chromium during the elaboration of stainless steels occurs with oxygen in solution blown inthe melt and with oxides in the slag. A higher content of silicon in the furnace charge decreases the extent of oxidation of chromium, however, the efficient reduction of chromium from the slag is of essential importance for a minimal loss of chromium. In this survey, the theory of the oxidation of chromium, its reduction from the slag and the conditions for the formation of foaming slag are discussed.

  13. Bonding evolution with sintering temperature in low alloyed steels with chromium

    Directory of Open Access Journals (Sweden)

    Fuentes-Pacheco L.

    2009-01-01

    Full Text Available At present, high performance PM steels for automotive applications follow a processing route that comprises die compaction of water-atomized powder, followed by sintering and secondary treatments, and finishing operations. This study examines Cr-alloyed sintered steels with two level of alloying. In chromium-alloyed steels, the surface oxide on the powder is of critical importance for developing the bonding between the particles during sintering. Reduction of this oxide depends mainly on three factors: temperature, dew point of the atmosphere, and carbothermic reduction provided by the added graphite. The transformation of the initial surface oxide evolves sequence as temperature increases during sintering, depending on the oxide composition. Carbothermic reduction is supposed to be the controlling mechanism, even when sintering in hydrogen-containing atmospheres. The effect of carbothermic reduction can be monitored by investigating the behavior of the specimens under tensile testing, and studying the resultant fracture surfaces.

  14. Mechanical Property of Low Chromium Semi-Steel Grinding Ball Prepared by Cross Rolling

    Institute of Scientific and Technical Information of China (English)

    CHANG Li-min; MENG De-liang; NIE Pu-lin; LIU Jian-hua

    2004-01-01

    The preparing method, rolling technology and mechanical properties of low chromium semi-steel grinding ball by cross rolling were studied. The results show that when the low chromium semi-steel bar is forged from 55 mm to 50 mm, cross-rolled into grinding ball at 1 000-1 050 ℃, air cooled and tempered at 550 ℃ for 2 h, the best mechanical properties, especially the abrasive resistance under the action of hard abrasive, can be obtained.

  15. Technology improvement of chromium on steel parts electrodeposition using complex command and control systems

    Science.gov (United States)

    Stănescu, A.; Alecusan, A. M.; Dimitescu, A.

    2016-08-01

    The paper aims to provide improved technological process of electrochemical deposition of chromium on steel for decorative parts for corrosion protection but also to improve mechanical properties. The proposed idea is perfectly suited to be grafted onto existing electrodeposition installations, but it can be applied successfully in the development of new such plants. Complex command and control systems are designed to operate in high aggressive environmental conditions specific to these types of installations. The theoretical part completes the experimental results obtained on a laboratory facility.

  16. Corrosion Behaviors of PI 10 Steel and Chromium Coating in CO2-saturated Simulated Oilfield Brine

    Institute of Scientific and Technical Information of China (English)

    LIN Naiming; XIE Faqin; ZHOU Jun; WU Xiangqing; TIAN Wei

    2011-01-01

    The protective chromium coating was prepared on P110 steel by employing pack cementation. The corrosion behaviors of P110 steel and the obtained coating in CO2-saturated simulated oilfield brine were studied by static complete immersion tests and electrochemical measurements.The corrosion attacks of the samples were determined by mass loss, corroded surface morphologies,corrosion products, and results of electrochemical measurements. The experimental results showed that the coating was uniform, continuous and compact. The chromium coating was slightly corroded,and the mass loss and corrosion rate of the coating were far lower than those of P110 steel. Chromium coating has higher self-corroding potential and lower corrosion current density than P110 steel in accordance with the electrochemical tests results. Taken as a whole, chromizing treatment has significantly improved the corrosion resistance of P110 steel.

  17. Effect Of Laser Hardening On Microstructure And Wear Resistance In Medium. Carbon/Chromium Steels

    Science.gov (United States)

    Kusinski, Jan; Thomas, Gareth

    1986-11-01

    Metallographical (optical, TEM, SEM), spectroscopic, abrasive wear resistance and microhardness investiga-tions of Fe/Cr/Mn/C steels heat-treated by a continuous CO2 laser are described. Laser hardening resulted in wear resistance of 1.4 - 1.6 times better than that of conventionally hardened steels. Laser melting followed by rapid solidification allows formation of a solidified layer with high wear resistance only when the scanning velocity and mass of the samples were sufficient to realize high cooling rates. The variations in the wear resistance and microhardness with distance from the heated surface were similar. The grain refinement caused by rapid laser-heating and high stresses induced during cooling create essentially fine, highly dislocated lath and internally twinned martensites with some amount of stable, interlath retained austenite. This structure has in turn beneficial effects on wear resistance, and toughness. Laser-heat treatment for deep melting of the surface layers of the steels shows only a small improvement in wear resistance. Such heat-treatment results in delta ferrite retention (10Cr steel) and chromium segregation to cell-boundaries.

  18. Chromium redistribution in thermally aged and irradiated ferritic-martensitic steels

    Energy Technology Data Exchange (ETDEWEB)

    Camus, E.; Wanderka, N.; Welzel, S.; Wollenberger, H. [Hahn-Meitner-Institut Berlin GmbH (Germany); Materna-Morris, E. [Forschungszentrum Karlsruhe, Postfach 3640, D-76021 Karlsruhe (Germany)

    1998-07-15

    Ferritic-martensitic steels containing 8-12 at.% chromium are considered as structural materials for spallation sources and fusion reactors. Materials will be subjected to intense damage rates, e.g. 50-100 dpa per year at full power. Therefore, the behavior under irradiation of these steels must be investigated. Our earlier dual-beam irradiation results on the DIN 1.4914 steel showed a decomposition into chromium-enriched and chromium-depleted regions. The mean concentration of the chromium-depleted regions was found to be 5.19{+-}0.32 at.% after irradiation at 500 C to a fluence of 50 dpa, as measured by atom probe field-ion microscopy. The chromium distribution in the matrix of the DIN 1.4914 steel after thermal ageing at temperatures between 400 and 600 C has been investigated for times up to 17000 h. The carbides were characterized by means of transmission electron microscopy and extraction replicas. The concentrations of the constituents of the matrix were measured by means of atom probe. The mean chromium concentrations in the matrix are found to be 8.66{+-}0.32, 4.5{+-}0.3, and 7.2{+-}0.4 at.%, after ageing at 400, 500, and 600 C, respectively. The matrix contains virtually no carbon. The results are discussed in terms of phase decomposition and species segregation. (orig.) 15 refs.

  19. THE INVESTIGATION ON PLASMA ARC TREATMENT OF CHROMIUM PLATED ALLOY STRUCTURE STEEL

    Institute of Scientific and Technical Information of China (English)

    X.M. Fan; J.W. Huang; K.H. Wang; Q. Liu

    2005-01-01

    The technology of plasma arc was used to modify the interface adhesion between chromium coating and steel substrate. The interface microstructure was studied as a function of plasma arc processing parameters. Microstructure analysis was performed by optical microscopy,scanning electron microscopy and electron probe. The microhardness distribution along the depth of a cross-section of the chromium coating and the substrate was measured. The results show the energy density of transferred plasma arc is obviously higher than plasma non-transferred arc. The molten interface was obtained by plasma transferred arc. Interfaces between chromium coating and steel substrate can be divided by plasma non-transferred arc into three classes: non-molten, a little molten and molten. Good interface bonding was obtained by proper process parameters. The microhardness of chromium coating decreases with increasing energy density of plasma arc.

  20. Influence of Rare Earth on Property of Low Chromium Semi-Steel

    Institute of Scientific and Technical Information of China (English)

    LIU Jian-hua; XIE Dan-yang; LI Chang-sheng; SHAO Li; ZHANG Rui-jun

    2003-01-01

    The influence of rare earth (RE) content on mechanical properties and abrasion resistance of low chromium semi-steel was studied by means of metallographic examination, scanning electron microscopic examination and mechanical property test. The experiment results show that RE can improve the comprehensive properties, especially in combination with proper heat treatment. The optimum properties of low chromium semi-steel modified by RE of 0.25 % could be obtained by normalization at 950 ℃ for 3 h. The main reason is the change in morphology and distribution of eutectic carbide and the precipitation of granular carbides.

  1. Creep strength and ductility of 9 to 12% chromium steels

    DEFF Research Database (Denmark)

    Hald, John

    2004-01-01

    Steels", which covers creep data development and analysis for parent materials and welds of all ferritic creep resistant steels ranging from low alloy steels up to 12%Cr steels. The opinions stated in the paper represent the views of the author rather than the whole ECCC WG3A group.......The present paper focuses in on long-term creep properties of parent material of the new 9-12%Cr creep resistant steels, P91, E911 and P92 developed for use in advanced ultrasupercritical power plants. These steels have been at the center of activities in the ECCC Working Group 3A (WG3A) "Ferritic...

  2. Creep strength and ductility of 9 to 12% chromium steels

    DEFF Research Database (Denmark)

    Hald, John

    2004-01-01

    The present paper focuses in on long-term creep properties of parent material of the new 9-12%Cr creep resistant steels, P91, E911 and P92 developed for use in advanced ultrasupercritical power plants. These steels have been at the center of activities in the ECCC Working Group 3A (WG3A) "Ferritic...... Steels", which covers creep data development and analysis for parent materials and welds of all ferritic creep resistant steels ranging from low alloy steels up to 12%Cr steels. The opinions stated in the paper represent the views of the author rather than the whole ECCC WG3A group....

  3. Changes In Properties and Microstructure of High-Chromium 9-12%Cr Steels Due to Long-Term Exposure at Elevated Temperature

    Directory of Open Access Journals (Sweden)

    Zieliński A.

    2016-06-01

    Full Text Available This paper presents the characteristics of the performance of P91 (X10CrMoVNb9-1, P92 (X10CrWMoVNb9-2 and VM12 (X12CrCoWVNb12-2-2 steels used for condition assessment of the pressure components of boilers with supercritical steam parameters. Studies on the mechanical properties, microstructure tests using scanning and transmission electron microscopy, and X-ray analysis of the phase composition of precipitates were performed for selected steels in the as-received condition and after long-term annealing. These steel characteristics are used for the evaluation of the microstructural changes and mechanical properties of the material of components after long-term service. The result of this study is the database of material characteristics representing the mechanical properties related to the microstructure analysis and it can be used for diagnosis of the components of pressure parts of power boilers.

  4. Thermal Fatigue Behaviour of a Chromium Electroplated 32NiCrMo145 Steel

    Institute of Scientific and Technical Information of China (English)

    A.Abdollah-zadeh; M.S.Jamshidi; S.M.M.Hadavi

    2004-01-01

    Thermal fatigue behavior of hard chromium electroplated steel in three different crack intensities of high contraction (HC), medium contraction (MC) and Iow contraction (LC) was studied. Maximum and minimum temperatures during thermal cycle were 800 and 100℃, respectively. The topography and cross sections of the samples exposed to 50, 100 and 200 thermal cycles were studied. The thermal fatigue behavior was analyzed using the data obtained from surface roughness, crack networks and stress induced during cycles. Although the as-coated sample with LC chromium contained no crack, it appeared to have a high crack density after only 50 cycles. The crack depth and width in cyclically oxidized LC coating were much less than those in MC and HC coatings. It was concluded that the LC coating protected the substrate from having cracks or subsurface oxidation during thermal fatigue. The cracks in the HC and MC coatings increased in density as well as in depth by thermal cycles. Moreover, the opening of the cracks to the substrate resulted in sub-surface oxidation.

  5. A study on Z-phase nucleation in martensitic chromium steels

    DEFF Research Database (Denmark)

    Golpayegani, Ardeshir; Andrén, Hans-Olof; Danielsen, Hilmar Kjartansson;

    2008-01-01

    9–12% chromium martensitic steels are liable to the precipitation of Z-phase, Cr(V,Nb)N, after long time exposure at 550–650 ◦C. This complex nitride consumes vanadium nitrides and causes the creep strength of the material to fall drastically after several thousand hours of exposure. In this work...

  6. Serum chromium levels sampled with steel needle versus plastic IV cannula. Does method matter?

    DEFF Research Database (Denmark)

    Penny, Jeannette Ø; Overgaard, Søren

    2010-01-01

    PURPOSE: Modern metal-on-metal (MoM) joint articulations releases metal ions to the body. Research tries to establish how much this elevates metal ion levels and whether it causes adverse effects. The steel needle that samples the blood may introduce additional chromium to the sample thereby caus...

  7. Corrosion resistance enhancement of SAE 1020 steel after Chromium implantation by nitrogen ion recoil

    Directory of Open Access Journals (Sweden)

    Geraldo Francisco Gomes

    2005-12-01

    Full Text Available SAE 1020 construction steel is widely used as mortar reinforcement and small machine parts, but aside good surface properties as high ductility, hardness and wear resistance, its surface is prone to severe corrosion. As it is known, Chromium in amount over 12%-13% in the Fe alloys renders them resistance to several corrosive attacks. SAE 1020 samples were recovered with Chromium film and then bombarded either by nitrogen Ion Beam (IB or Plasma Immersion Ion Implantation (PIII to recoil implant Cr atoms in the Fe matrix. Samples treated by 100 keV N+ IB showed irregular, thin Cr profile, remaining a part of the film on the surface, to about 10 nm. Samples treated by 40 kV N PIII presented Cr layer of about 18% at., ranging to around 90 nm. Cr of the film was implanted in the Fe matrix in an almost flat profile. Results of corrosion test showed good performance of the PIII treated sample. The IB treated sample showed some enhancement over the non-treated reference and the only Cr film deposited sample showed no modification on the corrosion behavior as compared to the non-treated reference sample.

  8. Absorption of Nickel, Chromium, and Iron by the Root Surface of Primary Molars Covered with Stainless Steel Crowns

    Directory of Open Access Journals (Sweden)

    David Keinan

    2010-01-01

    Full Text Available Objective. The purpose of this study was to analyze the absorption of metal ions released from stainless steel crowns by root surface of primary molars. Study Design. Laboratory research: The study included 34 primary molars, exfoliated or extracted during routine dental treatment. 17 molars were covered with stainless-steel crowns for more than two years and compared to 17 intact primary molars. Chemical content of the mesial or distal root surface, 1 mm apically to the crown or the cemento-enamel junction (CEJ, was analyzed. An energy dispersive X-ray spectrometer (EDS was used for chemical analysis. Results. Higher amounts of nickel, chromium, and iron (5-6 times were found in the cementum of molars covered with stainless-steel crowns compared to intact molars. The differences between groups were highly significant (<.001. Significance. Stainless-steel crowns release nickel, chromium, and iron in oral environment, and the ions are absorbed by the primary molars roots. The additional burden of allergenic metals should be reduced if possible.

  9. Simultaneous chromizing and aluminizing using chromium oxide and aluminum: (II) on austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Heo, N.H.; Kim, M.T.; Shin, J.H.; Kim, C.Y. [Korea Electr. Power Res. Inst., Taejon (Korea). Machinery and Mater. Group

    2000-02-01

    For pt.I see ibid., vol.123, p.227-30, 2000. The codeposition of Cr and Al on 304 stainless steel has been investigated, using the conversion reaction of Cr{sub 2}O{sub 3} to halide. An increase in ratio of Cr{sub 2}O{sub 3} to Al in the pack composition tends to form a chromide coating, which is very poor in high temperature oxidation resistance. A codeposited coating layer, which shows high oxidation resistance, is mainly characterized by three zones: an outer layer of iron aluminide, a nickel-rich iron aluminide, and an interdiffusion zone consisting of alpha ferrite and nickel aluminide precipitates. Oxidation resistance increased as the thickness of the outer iron aluminide layer increased. This means that the aluminum in the outer layer, rather than that in nickel aluminide precipitates or alpha ferrite, acts as a strong aluminum source forming a protective Al{sub 2}O{sub 3} scale at the coating surface. Using a pack mixture containing 10 wt.% Cr{sub 2}O{sub 3} and 10 wt.% Al, a coating, which shows excellent oxidation resistance at 1100 C, was obtained after codeposition of aluminum and chromium on 304 stainless steel at 1050 C for about 6-8 h. (orig.)

  10. Corrosion of two kinds of cast steels containing chromium in hot concentrated alkaline

    Directory of Open Access Journals (Sweden)

    LI Wei

    2007-02-01

    Full Text Available A typical hot concentrated alkaline corrosion environment exists in alumina metallurgical industry, so that steel materials with outstanding alkaline corrosion resistance are strongly demanded for its processing equipment. In this paper, the corrosion resistance of two kinds of martensitic cast steels containing chromium in static 303g/L NaOH alkaline solution at 85℃ was studied through polarization and potential-time curves, corrosion weight loss and corrosion morphology analysis. Experimental results showed that protection effect by passive film of cast steel containing Cr was temporary. The low carbon steel without Cr content also exhibited chemical passivity in the same solution. The corrosion mode of the tested Cr-containing cast steel was composed of active dissolving corrosion and caustic embrittlement cracking. Dissolving corrosion was the primary mechanism for the induced weight loss, while severe caustic embrittlement cracking was secondary. With the increase of chromium content in the cast steel, the tendency of the caustic embrittlement cracking decreased, while the active dissolving corrosion increased.

  11. Corrosion of two kinds of cast steels containing chromium in hot concentrated alkaline

    Institute of Scientific and Technical Information of China (English)

    LI Wei; LIU Jun-quan; TU Xiao-hui

    2007-01-01

    A typical hot concentrated alkaline corrosion environment exists in alumina metallurgical industry, so that steel materials with outstanding alkaline corrosion resistance are strongly demanded for its processing equipment. In this paper, the corrosion resistance of two kinds of martensitic cast steels containing chromium in static 303 g/L NaOH alkaline solution at 85℃ was studied through polarization and potential-time curves, corrosion weight loss and corrosion morphology analysis. Experimental results showed that protection effect by passive film of cast steel containing Cr was temporary. The low carbon steel without Cr content also exhibited chemical passivity in the same solution. The corrosion mode of the tested Cr-containing cast steel was composed of active dissolving corrosion and caustic embrittlement cracking. Dissolving corrosion was the primary mechanism for the induced weight loss, while severe caustic embrittlement cracking was secondary. With the increase of chromium content in the cast steel, the tendency of the caustic embrittlement cracking decreased, while the active dissolving corrosion increased.

  12. Investigations of the oxidation-induced service life of chromium steels for high temperature fuel cell application (SOFC); Untersuchungen zur oxidationsbedingten Lebensdauer von Chromstaehlen fuer die Anwendung in der Hochtemperaturbrennstoffzelle (SOFC)

    Energy Technology Data Exchange (ETDEWEB)

    Ertl, S.T.

    2006-08-17

    The increasing energy consumption of future automobiles should be covered by a solid oxide fuel cell (SOFC) used as an additional energy supply (auxiliary power unit). The application of a SOFC with about 5 kW power in cars requires small size, low weight and an economic fabrication. To achieve this goal the interconnector and the metallic anode substrate (depending on an alternative concept of construction) should be manufactured out of thin Crofer22APU, a high chromium ferritic steel. The scale formation mechanisms on Crofer22APU sheets, wires and powder metallurgical produced foils of different thicknesses were investigated in several atmospheres of water vapour/hydrogen at 800 and 900 C, simulating the anode conditions. For scale characterization a number of conventional analysis techniques such as optical metallography, scanning electron microscopy and X-ray diffraction were used in combination with deflection testing in monofacial oxidation and two-stage oxidation studies using {sup 18}O and H{sub 2} {sup 18}O tracer. With these results a theoretical model for the determination of lifetime was developed for Crofer22APU components in simulated anode gas. It was found that the lifetime at a given temperature depends not only on the surface-to-volume ratio, but also on the geometry of the component (e.g. sheet or wire). The critical Cr content required for breakaway oxidation depends on microcrack formation in the surface oxide scale, which occurs on ridges of a sheet during thermal cycling. The development of a metallic interconnector and a metallic anode substrate requires measures to avoid interdiffusion between the alloy and the bordering nickel-YSZ (yttrium stabilized zirconia) cermet of the anode, or depending on the conception of the stack, the bordering nickel-YSZ cermet of the anode functional layer. Therefore the suitability of preoxidation layers after different preoxidation conditions was tested. It was found that the inhibition of the interdiffusion

  13. MICROSTRUCTURE AND CORROSION RESISTANCE OF CHROMIUM NITRIDES OBTAINED BY VACUUM GAS NITRIDING OF ELECTROLYTIC CHROMIUM DEPOSITED ON AISI H13 STEEL

    Directory of Open Access Journals (Sweden)

    H. Cifuentes

    2013-06-01

    Full Text Available In this scientific research paper, the microstructure and corrosion resistance of chromium nitrides obtained from a duplex treatment consisting of an electroplated hard chromium coating applied on a steel AISI H13 follow by a thermochemical treatment in vacuum using NH3 as precursor gas of nitrogen, is evaluated. This type of duplex treatments combine the benefits of each individual treatment in order to obtain, with this synergic effect, compounds type CrxN more economic than those obtained by other kind of treatments e.g. physical vapor deposition (PVD. The results obtained by X-Ray Diffraction (XRD indicate the surface and subsurface transformation of the electrolytic hard chromium coating by formation of CrN and Cr2N phases. Likewise, potentiodynamic polarization tests indicate an increase in corrosion resistance of such kind of compounds in comparison with the obtained results with electroplated hard chromium.

  14. Diffusion Kinetics of Chromium in a Novel Super304H Stainless Steel

    Science.gov (United States)

    Ping, Shao Bo; Xie, Fei; Wang, Rui Kun; Zheng, Zhi Jun; Gao, Yan

    2017-02-01

    Diffusion behavior and diffusion kinetics of chromium (Cr) from the pure chromium coating in the matrix of Super304H and TP304H steels were investigated in a temperature range of 600-900 ℃ by using energy-dispersive spectrum (EDS) quantitative line scanning and Fick's second law of diffusion. Pure Cr coating was obtained by electroplating. Experimental results show that the diffusion depth and diffusivity of Cr increase gradually with the increase in temperature. The diffusion activation energy of Cr is found to be lower and the diffusion coefficient of Cr to be higher in the Super304H steel than those in the TP304H steel at the same temperature. Furthermore, the diffusion equation of Cr in the Super304H and TP304H steels is D_{Cr/Super304H} = 1.08 × 10^-15{exp(-6.08 × 10^4/RT) and D_{Cr/TP304H} = 2.29 × 10^-15{exp (-7.44 × 10^4/RT), respectively.

  15. Metallurgical aspects of possibility of 9?12% chromium steel application as a structural material for first wall and blanket of fusion reactors

    Science.gov (United States)

    Ioltukhovsky, A. G.; Kondrat'ev, V. P.; Leont'eva-Smirnova, M. V.; Votinov, S. N.; Shamardin, V. K.; Povstyanko, A. V.; Bulanova, T. M.

    1996-10-01

    Steels containing 9-12% Cr are considered to be candidate structural materials for the first wall and blanket of a fusion reactor at the operation temperature up to 650°C. The optimal structure, phase composition and the specific chemical composition of the steels ensure their high heat resistance, yield strength and ductility as well as adequate thermophysical properties. The susceptibility of chromium steels for low temperature irradiation embrittlement can be influenced by changing their structural state via alloying, heat treatment and method of melting. Steels having a uniform martensite structure are less susceptible to irradiation conditions and have more stable tensile properties as compared to steels having δ-ferrite in their structures.

  16. Metallurgical aspects of possibility of 9-12% chromium steel application as a structural material for first wall and blanket of fusion reactors

    Energy Technology Data Exchange (ETDEWEB)

    Ioltukhovsky, A.G. [State Sci. Center of Russian Feder., Moscow (Russian Federation). A.A. Bochvar All-Rusia Res Inst. of Inorg. Mater.; Kondrat`ev, V.P. [State Sci. Center of Russian Feder., Moscow (Russian Federation). A.A. Bochvar All-Rusia Res Inst. of Inorg. Mater.; Leont`eva-Smirnova, M.V. [State Sci. Center of Russian Feder., Moscow (Russian Federation). A.A. Bochvar All-Rusia Res Inst. of Inorg. Mater.; Votinov, S.N. [State Sci. Center of Russian Feder., Moscow (Russian Federation). A.A. Bochvar All-Rusia Res Inst. of Inorg. Mater.; Shamardin, V.K. [Nauchno-Issledovatel`skij Inst. Atomnykh Reaktorov, Dimitrovgrad (Russian Federation); Povstyanko, A.V. [Nauchno-Issledovatel`skij Inst. Atomnykh Reaktorov, Dimitrovgrad (Russian Federation); Bulanova, T.M. [Nauchno-Issledovatel`skij Inst. Atomnykh Reaktorov, Dimitrovgrad (Russian Federation)

    1996-10-01

    Steels containing 9-12% Cr are considered to be candidate structural materials for the first wall and blanket of a fusion reactor at the operation temperature up to 650 C. The optimal structure, phase composition and the specific chemical composition of the steels ensure their high heat resistance, yield strength and ductility as well as adequate thermophysical properties. The susceptibility of chromium steels for low temperature irradiation embrittlement can be influenced by changing their structural state via alloying, heat treatment and method of melting. Steels having a uniform martensite structure are less susceptible to irradiation conditions and have more stable tensile properties as compared to steels having {delta}-ferrite in their structures. (orig.).

  17. Experimental and Theoretical Investigations of Hot Isostatically Pressed-Produced Stainless Steel/High Alloy Tool Steel Compound Materials

    Science.gov (United States)

    Lindwall, Greta; Flyg, Jesper; Frisk, Karin; Sandberg, Odd

    2011-05-01

    Consolidation of tool steel powders and simultaneous joining to a stainless 316L steel are performed by hot isostatic pressing (HIP). Two tool steel grades are considered: a high vanadium alloyed carbon tool steel, and a high vanadium and chromium alloyed nitrogen tool steel. The boundary layer arising during diffusion bonding is in focus and, in particular, the diffusion of carbon and nitrogen over the joint. Measurements of the elemental concentration profiles and corrosion tests by the double loop-electrochemical potentiokinetic reactivation (DL-EPR) method are performed. Comparative calculations with the DICTRA software are performed and are found to be in agreement with the experimental results. It is found that the carbon tool steel grade has a more critical influence on the corrosion resistance of the stainless 316L steel in comparison to the nitrogen tool steel grade.

  18. Nickel and chromium ion release from stainless steel bracket on immersion various types of mouthwashes

    Science.gov (United States)

    Mihardjanti, M.; Ismah, N.; Purwanegara, M. K.

    2017-08-01

    The stainless steel bracket is widely used in orthodontics because of its mechanical properties, strength, and good biocompatibility. However, under certain conditions, it can be susceptible to corrosion. Studies have reported that the release of nickel and chromium ions because of corrosion can cause allergic reactions in some individuals and are mutagenic. The condition of the oral environment can lead to corrosion, and one factor that can alter the oral environment is mouthwash. The aim of this study was to measure the nickel and chromium ions released from stainless steel brackets when immersed in mouthwash and aquadest. The objects consisted of four groups of 17 maxillary premolar brackets with .022 slots. Each group was immersed in a different mouthwash and aquadest and incubated at 37 °C for 30 days. After 30 days of immersion, the released ions were measured using the ICP-MS (Inductively Coupled Plasma-Mass Spectrometer). For statistical analysis, both the Kruskal-Wallis and Mann-Whitney tests were used. The results showed differences among the four groups in the nickel ions released (p < 0.05) and the chromium ions released (p < 0.5). In conclusion, the ions released as a result of mouthwash immersion have a small value that is below the limit of daily intake recommended by the World Health Organization.

  19. Chromium

    Science.gov (United States)

    ... Intern Med 1991;115:917-24. Abraham AS, Brooks BA, Eylath U. The effects of chromium supplementation on serum glucose and lipids in patients with and without non-insulin-dependent diabetes. Metabolism 1992;41:768-71. Hermann J, Arquitt A. ...

  20. Effect of Chromium on Microstructure and Mechanical Properties of Cold Rolled Hot-dip Galvanizing DP450 Steel

    Institute of Scientific and Technical Information of China (English)

    Yun HAN; Shuang KUANG; Hua-sai LIU; Ying-hua JIANG; Guang-hui LIU

    2015-01-01

    Two cold rolled hot-dip galvanizing dual phase (DP) 450 steels with different amounts of chromium were designed and the effects of the chromium concentration and galvanizing processes on the microstructure and mechanical properties were also investigated. The results show that the experimental steels exhibit typical dual phase microstructure character. However, the ferrite phase of steel with higher chromium is more regular and its boundaries are clearer. Meanwhile, martensite austenite (MA) island in steel No. 2 is diffused and no longer distributes along the grain boundary as net or chain shape. More MA islands enriched with Cr element can be found in the ferrite grains, and the increment of Cr element improves the stablity of the austenite so that the austenite has been reserved in MA islands. In addition, the experimental steel with higher chromium exhibits better elongation, lower yield ratio and better formability. The mean hole expanding ratio of steels No. 1 and No. 2 is 161.70% and 192.70%, respectively.

  1. High temperature dissolution of chromium substituted nickel ferrite in nitrilotriacetic acid medium

    Science.gov (United States)

    Sathyaseelan, V. S.; Chandramohan, P.; Velmurugan, S.

    2016-12-01

    High temperature (HT) dissolution of chromium substituted nickel ferrite was carried out with relevance to the decontamination of nuclear reactors by way of chemical dissolution of contaminated corrosion product oxides present on stainless steel coolant circuit surfaces. Chromium substituted nickel ferrites of composition, NiFe(2-x)CrxO4 (x ≤ 1), was synthetically prepared and characterized. HT dissolution of these oxides was carried out in nitrilotriacetic acid medium at 160 °C. Dissolution was remarkably increased at 160 °C when compared to at 85 °C in a reducing decontamination formulation. Complete dissolution could be achieved for the oxides with chromium content 0 and 0.2. Increasing the chromium content brought about a marked reduction in the dissolution rate. About 40 fold decrease in rate of dissolution was observed when chromium was increased from 0 to 1. The rate of dissolution was not very significantly reduced in the presence of N2H4. Dissolution of oxide was found to be stoichiometric.

  2. Effect of Rare Earth Elements on Thermal Fatigue Property of Low Chromium Semi-Steel

    Institute of Scientific and Technical Information of China (English)

    常立民; 刘建华; 张瑞军; 邵利; 于升学; 谌岩

    2003-01-01

    The effect of rare earth elements on eutectic carbide′s morphology of low chromium semi-steel in as-cast state and after heat treatment was investigated, and accordingly, the thermal fatigue property of this material was studied. The results show that RE can improve the eutectic carbide′s morphology, inhibit the formation and propagation of thermal fatigue cracks, therefore, promote the thermal fatigue property, which is more noticeable in case of the RE modification in combination with heat treatment. The optimal thermal fatigue property can be obtained when treated with 0.2% RE modification as well as normalization at 950 ℃ for 3 h.

  3. Microstructural characterization of 5-9% chromium reduced-activation steels

    Energy Technology Data Exchange (ETDEWEB)

    Jayaram, R. [Univ. of Pittsburgh, PA (United States); Klueh, R.L. [Oak Ridge National Lab., TN (United States)

    1997-08-01

    The microstructures of a 9Cr-2W-0.25-0.1C (9Cr-2WV), a 9Cr-2W-0.25V-0.07Ta-0.1C (9Cr-2WVTa), a 7Cr-2W-0.25V-0.07Ta-0.1C (7Cr-2WVTa), and a 5Cr-2W-0.25V-0.07Ta-0.1C (5Cr-2WVTa) steel (all compositions are in weight percent) have been characterized by Analytical Electron Microscopy (AEM) and Atom Probe Field Ion Microscopy (APFIM). The matrix in all four reduced-activation steels was 100% martensite. In the two 9Cr steels, the stable precipitates were blocky M{sub 23}C{sub 6} and small spherical MC. The two lower-chromium steels contained blocky M{sub 7}C{sub 3} and small needle-shaped carbonitrides in addition to M{sub 23}C{sub 6}. AEM and APFIM analysis revealed that in the steels containing tantalum, the majority of the tantalum was in solid solution. The experimental observations were in good agreement with phases and compositions predicted by phase equilibria calculations.

  4. Effect of preferential dissolution on erosion-corrosion for chromium steel in alkali slurry

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    An investigation was carried out concerning the effect of preferential dissolution on the erosion-corrosion for a chromium steel in 1mol/L NaOH. Preliminary tests using a potentiodynamic technique were performed in order to establish the presence of preferential dissolution in the alkali solution with and without the alumina particles at different rotation speeds. For purposes of quantifying the observed phenomena a potentiostatic mass loss method was also used. The results show that the active peaks occur at potential between +0.4 and +0.5V on the polarization curves, which indicates that there is a preferential dissolution for chromium steel under erosion-corrosion conditions and the ferrite phase acts as a sacrificial anode in favor of (Fe,Cr)7C3 phase. Addition of particles can promote the preferential dissolution at different rotation speeds. The combined effects of erosion-corrosion results in total mass loss rates to be greater than the sum effects of each process taken alone, thus showing a strong synergism between erosion and corrosion due to preferential dissolution.

  5. Thermodynamic Modeling as a Strategy for Casting High Alloy Steels

    Institute of Scientific and Technical Information of China (English)

    Peri Reddy V; S Raman Sankaranarayanan

    2009-01-01

    Strategies based on thermodynamic calculations can be used to overcome the problems associated with oxides encountered in steel plant operations, which can lead to certain difficulties in the process such as clogging of submerged entry nozzle during continuous casting. Approaches to producing high alloy steels by continuous casting have been taken. One of the strategies to avoid the oxidation of chromium is to add a small amount of other elements (subject to other constraints), which do not cause subsequent problems. The problem has been studied using the Thermo-CalcR software, with related databases; and the results obtained for different process conditions or generic com-positions have been presented.

  6. Creep resistant high temperature martensitic steel

    Energy Technology Data Exchange (ETDEWEB)

    Hawk, Jeffrey A.; Jablonski, Paul D.; Cowen, Christopher J.

    2017-01-31

    The disclosure provides a creep resistant alloy having an overall composition comprised of iron, chromium, molybdenum, carbon, manganese, silicon, nickel, vanadium, niobium, nitrogen, tungsten, cobalt, tantalum, boron, copper, and potentially additional elements. In an embodiment, the creep resistant alloy has a molybdenum equivalent Mo(eq) from 1.475 to 1.700 wt. % and a quantity (C+N) from 0.145 to 0.205. The overall composition ameliorates sources of microstructural instability such as coarsening of M.sub.23C.sub.6carbides and MX precipitates, and mitigates or eliminates Laves and Z-phase formation. A creep resistant martensitic steel may be fabricated by preparing a melt comprised of the overall composition followed by at least austenizing and tempering. The creep resistant alloy exhibits improved high-temperature creep strength in the temperature environment of around 650.degree. C.

  7. Creep resistant high temperature martensitic steel

    Energy Technology Data Exchange (ETDEWEB)

    Hawk, Jeffrey A.; Jablonski, Paul D.; Cowen, Christopher J.

    2015-11-13

    The disclosure provides a creep resistant alloy having an overall composition comprised of iron, chromium, molybdenum, carbon, manganese, silicon, nickel, vanadium, niobium, nitrogen, tungsten, cobalt, tantalum, boron, and potentially additional elements. In an embodiment, the creep resistant alloy has a molybdenum equivalent Mo(eq) from 1.475 to 1.700 wt. % and a quantity (C+N) from 0.145 to 0.205. The overall composition ameliorates sources of microstructural instability such as coarsening of M.sub.23C.sub.6 carbides and MX precipitates, and mitigates or eliminates Laves and Z-phase formation. A creep resistant martensitic steel may be fabricated by preparing a melt comprised of the overall composition followed by at least austenizing and tempering. The creep resistant alloy exhibits improved high-temperature creep strength in the temperature environment of around 650.degree. C.

  8. Method of making high strength, tough alloy steel

    Science.gov (United States)

    Thomas, Gareth; Rao, Bangaru V. N.

    1979-01-01

    A high strength, tough alloy steel, particularly suitable for the mining industry, is formed by heating the steel to a temperature in the austenite range (1000.degree.-1100.degree. C.) to form a homogeneous austenite phase and then cooling the steel to form a microstructure of uniformly dispersed dislocated martensite separated by continuous thin boundary films of stabilized retained austenite. The steel includes 0.2-0.35 weight % carbon, at least 1% and preferably 3-4.5% chromium, and at least one other subsitutional alloying element, preferably manganese or nickel. The austenite film is stable to subsequent heat treatment as by tempering (below 300.degree. C.) and reforms to a stable film after austenite grain refinement.

  9. Microstructure and Hardness of High Temperature Gas Nitrided AISI 420 Martensitic Stainless Steel

    Directory of Open Access Journals (Sweden)

    Ibrahim Nor Nurulhuda Md.

    2014-07-01

    Full Text Available This study examined the microstructure and hardness of as-received and nitrided AISI 420 martensitic stainless steels. High temperature gas nitriding was employed to treat the steels at 1200°C for one hour and four hours using nitrogen gas, followed by furnace cooled. Chromium nitride and iron nitride were formed and concentrated at the outmost surface area of the steels since this region contained the highest concentration of nitrogen. The grain size enlarged at the interior region of the nitrided steels due to nitriding at temperature above the recrystallization temperature of the steel and followed by slow cooling. The nitrided steels produced higher surface hardness compared to as-received steel due to the presence of nitrogen and the precipitation of nitrides. Harder steel was produced when nitriding at four hours compared to one hour since more nitrogen permeated into the steel.

  10. Deposition of Chromium Thin Films on Stainless Steel-304 Substrates Using a Low Energy Plasma Focus Device

    Science.gov (United States)

    Javadi, S.; Ghoranneviss, M.; Hojabri, A.; Habibi, M.; Hosseinnejad, M. T.

    2012-06-01

    In this paper, we study thin films of chromium deposited on stainless steel-304 substrates using a low energy (1.6 kJ) plasma focus device. The films of chromium are likewise deposited with 25 focus shots each at various axial distances from the top of the anode (3, 5, 7, 9 and 11 cm). We also consider different angular positions with respect to the anode axis (0°, 15° and 30°) at a distance of 5 cm from the anode tip to deposit the chromium films on the stainless steel substrates. To characterize the structural properties of the films, we benefit from X-ray diffraction (XRD) analysis. Atomic force microscopy (AFM) and scanning electron microscopy (SEM) are applied as well to study the surface morphology of these deposited films. Furthermore, we make use of Vicker's micro-hardness measurements to investigate the mechanical properties of chromium thin films. The XRD results show that the degree of crystallinity of chromium thin films depends on the substrate axial and angular positions. The AFM images illustrate that the film deposited at the distance of 5 cm and the angular position of 0° has quite a uniform surface with homogeneous distribution of grains on the film surface. From the hardness results, we observe that the sample deposited at the axial distance of 5 cm from the anode tip and at the angle of 0° with respect to the anode axis, is harder than the other deposited films.

  11. A study on Z-phase nucleation in martensitic chromium steels

    Energy Technology Data Exchange (ETDEWEB)

    Golpayegani, Ardeshir [Department of Applied Physics, Chalmers University of Technology (Sweden)], E-mail: ardeshir.golpayegani@sandvik.com; Andren, Hans-Olof [Department of Applied Physics, Chalmers University of Technology (Sweden); Danielsen, Hilmar; Hald, John [Department of Manufacturing Engineering and Management, Technical University of Denmark (Denmark)

    2008-08-20

    9-12% chromium martensitic steels are liable to the precipitation of Z-phase, Cr(V,Nb)N, after long time exposure at 550-650 deg. C. This complex nitride consumes vanadium nitrides and causes the creep strength of the material to fall drastically after several thousand hours of exposure. In this work, initial stages of precipitation of Z-phase have been studied and characterized using energy-filtered transmission electron microscopy (EFTEM). Vanadium nitrides were found to provide the most suitable nucleation site for Z-phase, since the misfit between the (0 0 1) planes of VN and Z-phase is very small. Furthermore, such a nucleation site would provide vanadium and nitrogen for the growth of Z-phase. The presence of niobium carbide has also been observed close to Z-phase nucleation sites, indicating niobium to be important for the nucleation and growth of Z-phase.

  12. Wear and Grip Loss Evaluation of High Chromium Welding Deposits Applied on Sugar Cane Rolls1

    OpenAIRE

    Diaz Millan, Sebastian; Rugbeño S.A.S; Aguilar Castro, Yesid; Escuela de Ingeniería de Materiales, Universidad del Valle, Cali, Colombia; Casanova García, Gonzalo Fernando; Escuela de Ingeniería Mecánica,Universidad del Valle, Cali, Colombia

    2015-01-01

    Wear on sugar cane rolls is an expensive maintenance problem for the sugar cane industry. Wear produces loss of sucrose extraction and loss of grip of the roll on the bagasse. This paper presents the evaluation of wear and loss of grip of hypoeutectic and hypereutectic high chromium welding deposits applied on ASTM A-36 steel and gray cast iron. A modified ASTM G-65 standard test was used. Wear was produced by the abrasive action of wet bagasse with three levels of mineral extraneous matter. ...

  13. Abrasion Resistance of as-Cast High-Chromium Cast Iron

    Directory of Open Access Journals (Sweden)

    Pokusová Marcela

    2014-12-01

    Full Text Available High chromium cast irons are widely used as abrasion resistant materials. Their properties and wear resistance depend on carbides and on the nature of the matrix supporting these carbides. The paper presents test results of irons which contain (in wt.% 18-22 Cr and 2-5 C, and is alloyed by 1.7 Mo + 5 Ni + 2 Mn to improve the toughness. Tests showed as-cast irons with mostly austenitic matrix achieved hardness 36-53 HRC but their relative abrasion-resistance was higher than the tool steel STN 19436 heat treated on hardness 60 HRC.

  14. Study on fragmentation and dissolution behavior of carbide in a hot-rolled hypereutectic high chromium cast iron

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Fei; Jiang, Yehua, E-mail: jiangyehua@kmust.edu.cn; Xiao, Han; Tan, Jun

    2015-01-05

    Highlights: • The method to prepare Carbon steel/High chromium iron is totally new. • High chromium iron can achieve small plastic deformation during hot rolling process. • Carbides in high chromium irons are crushed, refined obviously and becoming isolated, which is benefit to improve the impact toughness. • The carbide fragmentation and dissolution behavior of the hot-rolled HCCI were analyzed. - Abstract: A sandwich-structured composite containing a hypereutectic high chromium cast iron (HCCI) and low carbon steel (LCS) claddings was newly fabricated by centrifugal casting, then the blank was hot-rolled into composite plate. The carbide fragmentation and dissolution behavior of the hot-rolled HCCI were analyzed. During hot rolling, significant refinement of carbides was discovered in hot-rolled HCCI specimens. The carbides were broken and partly dissolved into the austenite matrix. The results show that carbides are firstly dissolved under the action of stress. There are grooves appeared at the boundaries of the carbides. The grooves reduce the cross section of the carbide. When the cross section of the carbide reaches to the required minimum critical cross section, the carbide breaks through the tensile force. After break, carbides continue to dissolve since more interfaces between the matrix and carbides are generated. The secondary carbides precipitated due to the dissolution are index as fcc and stacking faults parallel to the {1 1 1} are observed.

  15. Caracterização por XPS de filmes passivos formados sobre aços de baixa liga em meio de bicarbonato XPS characterization of passive films formed on mild steels in bicarbonate medium

    Directory of Open Access Journals (Sweden)

    Valéria Almeida Alves

    2005-03-01

    Full Text Available Passive films formed in bicarbonate solutions on carbon steel, chromium steel and high speed steel have been characterized by XPS. The passive films formed on chromium and high speed steels showed superior protective properties than those formed on carbon steel. It was confirmed by XPS that the steel composition influences the passive film composition. Chromium oxide and hydroxide, as well as molybdenum and tungsten oxides and hydroxides are present in the passive film of chromium steel and high speed steel, respectively, besides iron oxide and hydroxide. The more complex composition of the oxide film on high speed steel explains its electrochemical behaviour and highest corrosion resistance.

  16. Thermophysical Properties of a Chromium Nickel Molybdenum Steel in the Solid and Liquid Phases

    Science.gov (United States)

    Wilthan, B.; Reschab, H.; Tanzer, R.; Schützenhöfer, W.; Pottlacher, Gernot

    2008-02-01

    Numerical simulation of vacuum arc re-melting, pressurized or protective electro-slag re-melting, and ingot casting have become quite important in the metal industry. However, a major drawback of these simulation techniques is the lack of accurate thermophysical properties for temperatures above 1,500 K. Heat capacity, heat of fusion, density, and thermal conductivity are important input parameters for the heat transfer equation. Since, direct measurements of thermal conductivity of alloys in the liquid state are almost impossible, its estimation from electrical conductivity using the Wiedemann Franz law is very useful. The afore-mentioned thermophysical properties of several steels are investigated within the context of an ongoing project. Here, we present a full set of thermophysical data for the chromium nickel molybdenum steel meeting the standard DIN 1.4435 (X2CrNiMo18-14-3); these values will be used by our partner to simulate various re-melting and solidification processes. Wire-shaped samples of the steel are resistively volume-heated, as part of a fast capacitor discharge circuit. Time-resolved measurements with sub-μs resolution of current through the specimen are performed with a Pearson probe. The voltage drop across the specimen is measured with knife-edge contacts and ohmic voltage dividers, the temperature of the sample with a pyrometer, and the volumetric expansion of the wire with a fast acting CCD camera. These measurements enable the heat of fusion, the heat capacity, and the electrical resistivity to be determined as a function of temperature in the solid and liquid phases. The thermal conductivity and thermal diffusivity are estimated via the Wiedemann Franz law.

  17. Effect of Rare Earth Element on Formation and Propagation of Thermal Fatigue Crack in Low-Chromium Semi-Steel

    Institute of Scientific and Technical Information of China (English)

    XU Tao; LI Feng; CHEN Hua; YU Cui-yan

    2005-01-01

    The formation and growth of thermal fatigue crack in low-chromium semi-steel were investigated by means of optical microscope and scanning electron microscope, and the function of RE in low-chromium semi-steel was analyzed. The results show that the thermal fatigue cracks are mainly generated at eutectic carbides, and the cracks not only grow and spread but also join each other. RE can improve the eutectic carbide′s morphology, inhibit the generation and propagation of thermal fatigue cracks, and therefore promote the activation energy for the crack′s propagation, which is especially more noticeable in case of the RE modification in combination with heat treatment. The mathematical model of the crack propagation is put forward.

  18. Synergy effects of Cu and Sn on pitting corrosion resistance of ultra-purified medium chromium ferritic stainless steel

    Science.gov (United States)

    Zhang, XiangJun; Liu, ZhenYu

    2017-03-01

    The influence of combination of Cu and Sn on pitting resistance of ultra-purified medium chromium ferritic stainless steel in 3.5 wt.% NaCl at 25°C was investigated by using electrochemical method. The results show that there is synergy effect between Cu and Sn, and the strong interaction between Cu and Sn in ferritic stainless steels clearly affects their pitting corrosion behaviour in 3.5% NaCl. A mechanism of the synergy of Cu and Sn was discussed.

  19. SECM Study of Effect of Chromium Content on the Localized Corrosion Behavior of Low-Alloy Steels in Chloride Environment

    Science.gov (United States)

    Indira, K.; Nishimura, T.

    2016-10-01

    This paper investigates the effect of chromium (Cr) content (0, 1, 3 and 5% Cr) in epoxy-coated alloy steel against corrosion using in situ electrochemical techniques such as EIS and SECM in a 3% NaCl solution. The EIS results revealed that the epoxy-coated Cr steel exhibited higher impedance values than carbon steel, which is attributed to the greater resistance of Cr steel toward corrosion. Based on the cyclic voltammogram results, the tip potentials were set at -0.7, 0.04 and 0.60 V for determining the concentration of dissolved oxygen at cathodic region, and oxidation of Cr2+ and Fe2+ at anodic region, respectively. The SECM measurements showed that, the tip current in the anodic region has decreased with increase in Cr content of the sample, which indicates that the oxidation of Fe2+ and Cr2+ decreases (corrosion is reduced) with the increase in Cr content of the steel. Besides, 5% Cr steel can maintain the highest corrosion resistance, and 1 and 3% Cr steels have higher corrosion resistance than the 0% Cr steel. This higher corrosion resistance of Cr steel samples could be due to the formation of Cr-rich hydro-oxide layers [Cr(OH)3 as a corrosion product] on the surface of the samples. Thus, the epoxy-coated Cr alloy steel has greater corrosion resistance in a chloride-containing environment than the carbon steel. Hence, epoxy-coated Cr alloy steel can be successfully used as a construction material in structures.

  20. NATURE AND CHARACTER OF NON-METALLIC IMPURITIES IN HIGH-MANGANESE STEEL

    Directory of Open Access Journals (Sweden)

    A. I. Garost

    2006-01-01

    Full Text Available The nature of поп-metallic impurities of high-manganese wear-resistant steel is investigated by means of scanning electronic microscopy. The optimal compounds of complex additives (titan, vanadium, chromium, molybdenum, nitrogen, providing the highest operational characteristics of details, are determined.

  1. Macrophage responses to 316L stainless steel and cobalt chromium alloys with different surface topographies.

    Science.gov (United States)

    Anderson, Jordan A; Lamichhane, Sujan; Mani, Gopinath

    2016-11-01

    The surface topography of a biomaterial plays a vital role in determining macrophage interactions and influencing immune response. In this study, we investigated the effect of smooth and microrough topographies of commonly used metallic biomaterials such as 316 L stainless steel (SS) and cobalt-chromium (CoCr) alloys on macrophage interactions. The macrophage adhesion was greater on CoCr compared to SS, irrespective of their topographies. The macrophage activation and the secretion of most pro-inflammatory cytokines (TNF-α, IL-6, and IP-10) were greater on microrough surfaces than on smooth surfaces by day-1. However, by day-2, the macrophage activation on smooth surfaces was also significantly increased up to the same level as observed on the microrough surfaces, with more amount of cytokines secreted. The secretion of anti-inflammatory cytokine (IL-10) was significantly increased from day-1 to day-2 on all the alloy surfaces with the effect most prominently observed on microrough surfaces. The production of nitric oxide by the macrophages did not show any major substrate-dependent effect. The foreign body giant cells formed by macrophages were least observed on the microrough surfaces of CoCr. Thus, this study demonstrated that the nature of material (SS or CoCr) and their surface topographies (smooth or microrough) strongly influence the macrophage responses. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 104A: 2658-2672, 2016.

  2. The Effect of Silicon and Aluminum Additions on the Oxidation Resistance of Lean Chromium Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Dunning, J.S.; Alman, D.E.; Rawers, J.C.

    2001-09-01

    The effect of Si and Al additions on the oxidation of lean chromium austenitic stainless steels has been studied. A baseline composition of Fe-16Cr-16Ni-2Mn-1Mo was selected to allow combined Si and Al additions of up to 5 wt. pct. in a fully austenitic alloy. The baseline composition was selected using a net Cr equivalent equation to predict the onset of G-ferrite formation in austenite. Cyclic oxidation tests in air for 1000 hours were carried out on alloys with Si only or combined Si and Al additions in the temperature range 700 C to 800 C. Oxidation resistance of alloys with Si only additions were outstanding, particularly at 800 C. It was evident that different rate controlling mechanisms for oxidation were operative at 700 C and 800 C in the Si alloys. In addition, Si alloys pre-oxidized at 800 C, showed a zero weight gain in subsequent testing for 1000 hours at 700 C. The rate controlling mechanism in alloys with combined Si and Al addition for oxidation at 800 C was also different than alloys with Si only. SEM and ESCA analysis of the oxide films and base material at the oxide/base metal interface were conducted to study potential rate controlling mechanisms.

  3. Reactor target from metal chromium for "pure" high-intensive artificial neutrino source

    Science.gov (United States)

    Gavrin, V. N.; Kozlova, Yu. P.; Veretenkin, E. P.; Logachev, A. V.; Logacheva, A. I.; Lednev, I. S.; Okunkova, A. A.

    2017-01-01

    The paper presents the first results of development of manufacturing technology of metallic chromium targets from highly enriched isotope 50Cr for irradiation in a high flux nuclear reactor to obtain a compact high intensity neutrino source with low content of radionuclide impurities and minimum losses of enriched isotope. The main technological stages are the hydrolysis of chromyl fluoride, the electrochemical reduction of metallic chromium, the hot isostatic pressing of chromium powder and the electrical discharge machining of chromium bars. The technological stages of hot isostatic pressing of chromium powder and of electrical discharge machining of Cr rods have been tested.

  4. Formation of Chromium Coating and Comparative Examination on Corrosion Resistance with 13Cr Steel in CO2-SATURATED Simulated Oilfield Brine

    Science.gov (United States)

    Zou, Jiaojuan; Xie, Faqin; Lin, Naiming; Yao, Xiaofei; Tian, Wei; Tang, Bin

    2013-07-01

    In order to enhance the surface properties of P110 oil casing tube steel and increase its usage during operation, chromium coating was fabricated by pack cementation. Scanning electron microscope, energy dispersive spectrometry and X-ray diffraction were used to investigate the surface morphology, cross-sectional microstructure, element distribution and phase constitutions of the coating. Comparative examinations on corrosion resistance between chromium coating and 13Cr stainless steel in CO2-saturated simulated oilfield brine were carried out via electrochemical measurements. The results showed that the obtained coating was uniform and compact, mainly consisted of CrxCy and doped with minor Cr2N. Chromizing treatment made it possible to create on the working surface of P110 steel with enhanced corrosion resistance, and the chromium coating indicated lower pitting corrosion sensitivity than that of 13Cr stainless steel.

  5. Advanced 12% chromium steel and its application to ultra-supercritical turbine. Chocho rinkaiatsu turbine eno kairyo 12 kuromuko no tekiyo

    Energy Technology Data Exchange (ETDEWEB)

    Hadano, Y.; Kubota, T.; Yamada, M. (Toshiba Corp., Tokyo (Japan))

    1993-05-01

    Introduction of high-pressure and high-temperature steam into the turbine directly contributes to the improvement of thermal efficiency of the thermal power plant. The phase 1 of the ultra-supercritical (USC) turbine with steam pressure of 31MPa or more uses the steam of 593[degree]C level which is about 30[degree]C higher than that used for the phase 0. In order to realize high-pressure and high-temperature steam conditions, it is indispensable to improve high-temperature strength such as creep rupture strength of major parts of the turbine. This report describes the development of heat-resistant materials used for this purpose, and, in particular, advanced 12% chromium steel used for high-temperature rotors and blades. About 1.3 times creep rupture strength of the conventional 12Cr has been obtained by CrMoVWNbN steel with optimized alloying element volume and W addition. Moreover, advanced 12Cr cast steel developed for the turbine casing and steam valves, present state of the development of materials for clamping bolts, and improved points in turbine design to realize high-pressure and high-temperature conditions are outlined. 5 refs., 4 figs., 1tab.

  6. Distribution Behavior of Vanadium, Chromium and Phosphorous between Basic Slag and Semi-Steel

    Science.gov (United States)

    Liu, Xuan; Diao, Jiang; Zhang, Tao; Xie, Bing

    In the present study, the oxidation process of vanadium and chromium bearing hot metal was investigated by using CaO-FetO-SiO2 slags at 1653K in MoSi2 furnace. The results indicated that both the vanadium distribution LV and chromium distribution LCr were of the orders of 2.2˜2.4 with the basicity range of 1.32˜1.78 and FeO weight percent range of 28%˜45%. Both LV and LCr decreased with increasing basicity and decreasing FeO weight percent. The phosphorus distribution LP was of the order of 1.34˜1.56. However, LP increased with increasing basicity and decreasing FeO weight percent. The oxidation ratio values of V and Cr in hot metal were above 84% and the values of P were nearly 50%. In other words, it means the addition of CaO in vanadium slag provided a certain ability of dephosphorization along with keeping high oxidation ratios of V and Cr.

  7. Analysis of the passive layer developed on stainless steels implanted with chromium; Analisis de las peliculas pasivas generadas en aceros inoxidables implantados con cromo

    Energy Technology Data Exchange (ETDEWEB)

    Abreu, C. M.; Cristobal, M. J.; Novoa, X. R.; Pena, G.; Perez, M. C.

    2004-07-01

    This work studies the effect of chromium implantation on the development of passive layers generated electrochemically in alkaline medium over two stainless steels. The XPS analyses show that the layers generated on the implanted steels present less thickness together with similar composition compared to the unimplanted steels layers. However, SEM micrographs show that the layers grown on implanted steels present more defects and less adherence that the films on unimplanted steels. These changes together with the results obtained by Cyclic Voltammetry suggest an oxide structure modification, lattice structure or crystallinity state. (Author) 6 refs.

  8. The share of non-metallic inclusions in high-grade steel for machine parts

    Directory of Open Access Journals (Sweden)

    T. Lipiński

    2010-10-01

    Full Text Available The aim of this work was to compare the differences in the purity steel in the dimensions of inclusion particles as dependent on various steel production processes. The experimental material consisted of semi-finished products of high-grade, medium-carbon constructional steel with: manganese, chromium, nickel, molybdenum and boron. The impurity content of steel was low as phosphorus and sulphur levels did not exceed 0.025%. The experimental material consisted of steel products obtained in three metallurgical processes: electric, electric with argon refining and oxygen converter with vacuum degassing of steel. Billet samples were collected to determine: chemical composition, relative volume of non-metallic inclusions, dimensions of impurities. The results were processed and presented in graphic form.

  9. Raman spectroscopic analysis of iron chromium oxide microspheres generated by nanosecond pulsed laser irradiation on stainless steel.

    Science.gov (United States)

    Ortiz-Morales, M; Soto-Bernal, J J; Frausto-Reyes, C; Acosta-Ortiz, S E; Gonzalez-Mota, R; Rosales-Candelas, I

    2015-06-15

    Iron chromium oxide microspheres were generated by pulsed laser irradiation on the surface of two commercial samples of stainless steel at room temperature. An Ytterbium pulsed fiber laser was used for this purpose. Raman spectroscopy was used for the characterization of the microspheres, whose size was found to be about 0.2-1.7 μm, as revealed by SEM analysis. The laser irradiation on the surface of the stainless steel modified the composition of the microspheres generated, affecting the concentration of the main elemental components when laser power was increased. Furthermore, the peak ratio of the main bands in the Raman spectra has been associated to the concentration percentage of the main components of the samples, as revealed by Energy-Dispersive X-ray Spectroscopy (EDS) analysis. These experiments showed that it is possible to generate iron chromium oxide microspheres on stainless steel by laser irradiation and that the concentration percentage of their main components is associated with the laser power applied.

  10. The effect of σ-phase precipitation at 800°C on the corrosion resistance in sea-water of a high alloyed duplex stainless steel

    NARCIS (Netherlands)

    Wilms, M.E.; Gadgil, V.J.; Krougman, J.M.; Ijsseling, F.P.

    1994-01-01

    Super-duplex stainless steels are recently developed high alloyed stainless steels that combine good mechanical properties with excellent corrosion resistance. Because of a high content of chromium and molybdenum, these alloys are susceptible to σ-phase precipitation during short exposure to

  11. AES and SIMS analysis of non-metallic inclusions in a low-carbon chromium-steel.

    Science.gov (United States)

    Gammer, Katharina; Rosner, M; Poeckl, G; Hutter, H

    2003-05-01

    In the final step of secondary metallurgical steel processing, calcium is added. Besides Mg, Ca is the most powerful deoxidiser and desulfurisation agent. It reacts with dissolved oxygen and sulfur and reduces oxides and sulfides thereby forming non-metallic inclusions. Within this paper we present the analysis of such inclusions in a low-carbon chromium-steel. Depending on the time of quenching of the steel sample, different structures were revealed by REM, Auger and SIMS: If the steel was quenched immediately after Ca-addition, non-metallic inclusions that appeared to have "cavities" could be detected with SEM. SIMS investigations of these particles showed ring-shaped structures and revealed that the ring is made up of Al, Ca, Mg, O and S. No secondary ions however could be retrieved from the core inside the ring, thus leaving the nature of the "cavities" unclear. If the steel sample was quenched 3 min after Ca addition, inclusions did not have a ring-shaped structure but a compact one.

  12. Introduction and Validation of Chromium-Free Consumables for Welding Stainless Steels. Version 2

    Science.gov (United States)

    2015-04-14

    and ER308LSi consumables . The corresponding welding procedures are provided in Appendix E. Figure 5.8 shows the welding process involved in the...based welding consumable with high alloying content of Cu. Similar behavior would be expected in GMAW with other Ni-based consumables . The source of Ni... CONSUMABLES FOR WELDING STAINLESS STEELS Project Engineer: Kathleen Paulson, NAVFAC Engineering and Expeditionary Warfare Center Contractor: Dr. Boian

  13. Simultaneously Recovering High-Purity Chromium and Removing Organic Pollutants from Tannery Effluent

    OpenAIRE

    Jie Zong; Yan-Chun Li; Kang Hu

    2016-01-01

    Chromium pollution is a serious issue because of carcinogenic toxicities of the pollutants and low recovery rate of chromium because of the presence of organic, such as protein and fat. In this work, high recovery rate and high purity of the chromium ion were successfully prepared by the way of acid enzyme, flocculant, and Fenton oxidation. The experiments were characterized by TG, TOC, UV-VIS, and SEM. In the work, the tannery waste chrome liquor was used as experimental material. The result...

  14. Wear Resistance of H13 and a New Hot-Work Die Steel at High temperature

    Science.gov (United States)

    Li, Shuang; Wu, Xiaochun; Chen, Shihao; Li, Junwan

    2016-07-01

    The friction and wear behaviors of a new hot-work die steel, SDCM-SS, were studied at high temperature under dry air conditions. The wear mechanism and microstructural characteristics of the SDCM-SS steel were also investigated. The results showed that the SDCM-SS steel had greater wear resistance compared with H13 steel; this was owed to its high oxidizability and temper stability. These features facilitate the generation, growth, and maintenance of a tribo-oxide layer at high temperature under relatively stable conditions. The high oxidizability and thermal stability of the SDCM-SS steel originate from its particular alloy design. No chromium is added to the steel; this ensures that the material has high oxidizability, and facilitates the generation of tribo-oxides during the sliding process. Molybdenum, tungsten, and vanadium additions promote the high temper resistance and stability of the steel. Many fine Mo2C and VC carbides precipitate during the tempering of SDCM-SS steel. During sliding, these carbides can delay the recovery process and postpone martensitic softening. The high temper stability postpones the transition from mild to severe wear and ensures that conditions of mild oxidative wear are maintained. Mild oxidative wear is the dominant wear mechanism for SDCM-SS steel between 400 and 700 °C.

  15. Transformation behavior in low carbon 13% chromium-3% copper stainless steel; Tei C-13%Cr-3%Cu ko no hentai kyodo

    Energy Technology Data Exchange (ETDEWEB)

    Hara, T.; Uemori, R.; Miyasaka, A. [Nippon Steel Corp., Tokyo (Japan)

    2000-10-01

    Martensitic transformation and {gamma} {yields} {alpha} transformation behavior were investigated in low carbon 13% chromium stainless steels containing 2% nickel or 3% copper. The main conclusions are as follows: (1) Hardness of 2% nickel added low carbon 13% chromium steel was independent of cooling rate after hot working at large reduction. Structure of the steel was martensitic even after being subjected to such large reduction of 75%. This result suggests that ferritic transformation was hard to occur under an usual cooling rate because austenite phase was sufficiently stablized by the addition of chromium and nickel. (2) Austenite to ferrite transformation occurred only for the low carbon 13% chromium 3% copper steel without nickel even at the small cooling rate, such as 0.01K/s. This result was mainly attributed to the unstabilization of austenite phase which caused by the precipitation of {epsilon}-Cu. Furthermore, austenite of the steel becomes easy to transform to ferrite due to heavy hot working. This phenomenon was seemed to be caused by the increase in the area of austenite grain boundary owing to recrystallization. Thus, it was considered that the nucleation of {epsilon}-Cu at the grain boundaries promoted ferrite formation. (author)

  16. High temperature oxidation of iron-chromium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Mikkelsen, Lars

    2003-06-15

    The high temperature oxidation of the ferritic alloy Fe78Cr22 has been investigated in the present work. The effect of small alloying additions of cerium and/or silicon was also investigated. The alloys were oxidized at 973, 1173 and 1373 K in either air or a hydrogen/argon mixture. The various reaction atmospheres contained between 0.02 and 50% water vapour. The oxide scales formed on the various alloys at 973 K consisted of thin chromia layers. The oxide scales grown on the alloys at 1173 K also consisted of a chromia layer. The microstructure of the chromia scales was found to depend on the reaction atmosphere. The chromia scales grown in hydrogen/argon atmospheres formed oxide whiskers and oxide ridges at the surface of the scales, while the chromia scales grown in air formed larger oxide grains near the surface. This difference in oxide microstructure was due to the vaporization of chromium species from the chromia scales grown in air. Two different growth mechanisms are proposed for the growth of oxide whiskers. The growth rate of the chromia scales was independent of the oxygen activity. This is explained by a growth mechanism of the chromia scales, where the growth is governed by the diffusion of interstitial chromium. The addition of silicon to the iron-chromium alloy resulted in the formation of silica particles beneath the chromia scale. The presence of silicon in the alloy was found to decrease the growth rate of the chromia scale. This is explained by a blocking mechanism, where the silica particles beneath the chromia scale partly block the outwards diffusion of chromium from the alloy to the chromia scale. The addition of cerium to the iron-chromium alloy improved the adhesion of the chromia scale to the alloy and decreased the growth rate of chromia. It was observed that the minimum concentration of cerium in the alloy should be 0.3 at.% in order to observe an effect of the cerium addition. The effect of cerium is explained by the &apos

  17. High temperature oxidation of iron-chromium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Mikkelsen, Lars

    2003-06-15

    The high temperature oxidation of the ferritic alloy Fe78Cr22 has been investigated in the present work. The effect of small alloying additions of cerium and/or silicon was also investigated. The alloys were oxidized at 973, 1173 and 1373 K in either air or a hydrogen/argon mixture. The various reaction atmospheres contained between 0.02 and 50% water vapour. The oxide scales formed on the various alloys at 973 K consisted of thin chromia layers. The oxide scales grown on the alloys at 1173 K also consisted of a chromia layer. The microstructure of the chromia scales was found to depend on the reaction atmosphere. The chromia scales grown in hydrogen/argon atmospheres formed oxide whiskers and oxide ridges at the surface of the scales, while the chromia scales grown in air formed larger oxide grains near the surface. This difference in oxide microstructure was due to the vaporization of chromium species from the chromia scales grown in air. Two different growth mechanisms are proposed for the growth of oxide whiskers. The growth rate of the chromia scales was independent of the oxygen activity. This is explained by a growth mechanism of the chromia scales, where the growth is governed by the diffusion of interstitial chromium. The addition of silicon to the iron-chromium alloy resulted in the formation of silica particles beneath the chromia scale. The presence of silicon in the alloy was found to decrease the growth rate of the chromia scale. This is explained by a blocking mechanism, where the silica particles beneath the chromia scale partly block the outwards diffusion of chromium from the alloy to the chromia scale. The addition of cerium to the iron-chromium alloy improved the adhesion of the chromia scale to the alloy and decreased the growth rate of chromia. It was observed that the minimum concentration of cerium in the alloy should be 0.3 at.% in order to observe an effect of the cerium addition. The effect of cerium is explained by the &apos

  18. Thermodynamic Calculation Study on Effect of Manganese on Stability of Austenite in High Nitrogen Stainless Steels

    Science.gov (United States)

    Wang, Qingchuan; Zhang, Bingchun; Yang, Ke

    2016-07-01

    A series of high nitrogen steels were studied by using thermodynamic calculations to investigate the effect of manganese on the stability of austenite. Surprisingly, it was found that the austenite stabilizing ability of manganese was strongly weakened by chromium, but it was strengthened by molybdenum. In addition, with an increase of manganese content, the ferrite stabilizing ability of chromium significantly increased, but that of molybdenum decreased. Therefore, strong interactions exist between manganese and the other alloying elements, which should be the main reason for the difference among different constituent diagrams.

  19. Effect of a Shot Peening Pre Treatment on the Fatigue Behaviour of Hard Chromium on Electroless Nickel Interlayer Coated AISI 4340 Aeronautical Steel

    Directory of Open Access Journals (Sweden)

    Nascimento Marcelino P.

    2002-01-01

    Full Text Available Multiple layer systems of coatings are considered to have larger resistance to crack propagation in comparison to coatings with simple layer. With regard to fatigue, it is possible to improve the resistance of a component with the application of shot peening treatment, whose compressive residual stresses delay or eliminate the initiation and propagation of fatigue cracks. The aim of this study is to analyse the effects on rotating bending fatigue behaviour of hard chromium fraction three-quarters electroless nickel multilayer system coated AISI 4340 high strength steel submitted to shot peening pre treatment. Results indicated that the interaction between the shot peening process with the multilayer system was not satisfactory, resulting in intense delamination. Fracture surface analysis by SEM was performed toward to identify the fatigue crack origin, as well as the coating-substrate delamination process.

  20. Bioaccessibility studies of ferro-chromium alloy particles for a simulated inhalation scenario: a comparative study with the pure metals and stainless steel.

    Science.gov (United States)

    Midander, Klara; de Frutos, Alfredo; Hedberg, Yolanda; Darrie, Grant; Wallinder, Inger Odnevall

    2010-07-01

    research effort was therefore conducted to generate quantitative bioaccessibility data for particles of ferro-chromium alloys compared with particles of the pure metals and stainless steel exposed at in vitro conditions in synthetic biological media of relevance for particle inhalation and ingestion. All results are presented combining bioaccessibility data with aspects of particle characteristics, surface composition, and barrier properties of surface oxides. Iron and chromium were the main elements released from ferro-chromium alloys upon exposure in synthetic biological media. Both elements revealed time-dependent release processes. One week exposures resulted in very small released particle fractions being less than 0.3% of the particle mass at acidic conditions and less than 0.001% in near pH-neutral media. The extent of Fe released from ferro-chromium alloy particles was significantly lower compared with particles of pure Fe, whereas Cr was released to a very low and similar extent as from particles of pure Cr and stainless steel. Low release rates are a result of a surface oxide with passive properties predominantly composed of chromium(III)-rich oxides and silica and, to a lesser extent, of iron(II,III)oxides. Neither the relative bulk alloy composition nor the surface composition can be used to predict or assess the extent of metals released in different synthetic biological media. Ferro-chromium alloys cannot be assessed from the behavior of their pure metal constituents.

  1. Microstructure and pitting corrosion of shielded metal arc welded high nitrogen stainless steel

    OpenAIRE

    Raffi Mohammed; G. Madhusudhan Reddy; K. Srinivasa Rao

    2015-01-01

    The present work is aimed at studying the microstructure and pitting corrosion behaviour of shielded metal arc welded high nitrogen steel made of Cromang-N electrode. Basis for selecting this electrode is to increase the solubility of nitrogen in weld metal due to high chromium and manganese content. Microscopic studies were carried out using optical microscopy (OM) and field emission scanning electron microscopy (FESEM). Energy back scattered diffraction (EBSD) method was used to determine t...

  2. Hot Corrosion Behavior of High-Chromium, High-Carbon Cast Irons in NaCl-KCl Molten Salts

    Directory of Open Access Journals (Sweden)

    S. Vuelvas-Rayo

    2012-01-01

    Full Text Available A study on the corrosion behavior of a series of experimental high-chromium (18.53–30.48 wt.%, high-carbon (3.82–5.17% cast irons in NaCl-KCl (1 : 1 M at 670°C has been evaluated by using weight loss technique and compared with a 304-type stainless steel. It was found that all castings had a higher corrosion rate than conventional 304SS and that the addition of Cr increased the degradation rate of the cast irons. Additionally, corrosion rate increased by increasing the C contents up to 4.29%, but it decreased with a further increase in its contents. Results are discussed in terms of consumption of the Cr2O3 layer by the melt.

  3. 76 FR 31633 - Tin- and Chromium-Coated Steel Sheet from Japan; Institution of a Five-Year Review Concerning the...

    Science.gov (United States)

    2011-06-01

    ... Ethics Official, at 202-205-3088. Limited disclosure of business proprietary information (BPI) under an... at the U.S. port but not including antidumping duties). If you are a trade/business association... Antidumping Duty Order on Tin- and Chromium-Coated Steel Sheet from Japan AGENCY: United States International...

  4. Creep, fatigue and creep-fatigue interactions in modified 9% Chromium - 1% Molybdenum (P91) steels

    Science.gov (United States)

    Kalyanasundaram, Valliappa

    Grade P91 steel, from the class of advanced high-chrome ferritic steels, is one of the preferred materials for many elevated temperature structural components. Creep-fatigue (C-F) interactions, along with oxidation, can accelerate the kinetics of damage accumulation and consequently reduce such components' life. Hence, reliable C-F test data is required for meticulous consideration of C-F interactions and oxidation, which in turn is vital for sound design practices. It is also imperative to develop analytical constitutive models that can simulate and predict material response under various long-term in-service conditions using experimental data from short-term laboratory experiments. Consequently, the major objectives of the proposed research are to characterize the creep, fatigue and C-F behavior of grade P91 steels at 625 C and develop robust constitutive models for simulating/predicting their microstructural response under different loading conditions. This work will utilize experimental data from 16 laboratories worldwide that conducted tests (creep, fatigue and C-F) on grade P91 steel at 625°C in a round-robin (RR) program. Along with 7 creep deformation and rupture tests, 32 pure fatigue and 46 C-F tests from the RR are considered in this work. A phenomenological constitutive model formulated in this work needs just five fitting parameters to simulate/predict the monotonic, pure fatigue and C-F behavior of grade P91 at 625 C. A modified version of an existing constitutive model is also presented for particularly simulating its isothermal creep deformation and rupture behavior. Experimental results indicate that specimen C-F lives, as measured by the 2% load drop criterion, seem to decrease with increasing strain ranges and increasing hold times at 625°C. Metallographic assessment of the tested specimens shows that the damage mode in both pure fatigue and 600 seconds hold time cyclic tests is predominantly transgranular fatigue with some presence of

  5. High-Power Diode Laser-Treated 13Cr4Ni Stainless Steel for Hydro Turbines

    Science.gov (United States)

    Mann, B. S.

    2014-06-01

    The cast martensitic chromium nickel stainless steels such as 13Cr4Ni, 16Cr5Ni, and 17Cr4Ni PH have found wide application in hydro turbines. These steels have adequate corrosion resistance with good mechanical properties because of chromium content of more than 12%. The 13Cr4Ni stainless steel is most widely used among these steels; however, lacks silt, cavitation, and water impingement erosion resistances (SER, CER, and WIER). This article deals with characterizing 13Cr4Ni stainless steel for silt, cavitation, and water impingement erosion; and studying its improved SER, CER, and WIER behavior after high-power diode laser (HPDL) surface treatment. The WIER and CER have improved significantly after laser treatment, whereas there is a marginal improvement in SER. The main reason for improved WIER and CER is due to its increased surface hardness and formation of fine-grained microstructure after HPDL surface treatment. CER and WIER of HPDL-treated 13Cr4Ni stainless steel samples have been evaluated as per ASTM G32-2003 and ASTM G73-1978, respectively; and these were correlated with microstructure and mechanical properties such as ultimate tensile strength, modified ultimate resilience, and microhardness. The erosion damage mechanism, compared on the basis of scanning electron micrographs and mechanical properties, is discussed and reported in this article.

  6. Heat treated 9 Cr-1 Mo steel material for high temperature application

    Science.gov (United States)

    Jablonski, Paul D.; Alman, David; Dogan, Omer; Holcomb, Gordon; Cowen, Christopher

    2012-08-21

    The invention relates to a composition and heat treatment for a high-temperature, titanium alloyed, 9 Cr-1 Mo steel exhibiting improved creep strength and oxidation resistance at service temperatures up to 650.degree. C. The novel combination of composition and heat treatment produces a heat treated material containing both large primary titanium carbides and small secondary titanium carbides. The primary titanium carbides contribute to creep strength while the secondary titanium carbides act to maintain a higher level of chromium in the finished steel for increased oxidation resistance, and strengthen the steel by impeding the movement of dislocations through the crystal structure. The heat treated material provides improved performance at comparable cost to commonly used high-temperature steels such as ASTM P91 and ASTM P92, and requires heat treatment consisting solely of austenization, rapid cooling, tempering, and final cooling, avoiding the need for any hot-working in the austenite temperature range.

  7. High resolution grain boundary analysis of neutron irradiated stainless steel using FEG-TEM

    Energy Technology Data Exchange (ETDEWEB)

    Kodama, Mitsuhiro; Ishiyama, Yoshihide; Yokota, Norikatsu [Nippon Nuclear Fuel Development Co. Ltd., Oarai, Ibaraki (Japan)

    1999-09-01

    High-resolution grain boundary analyses of irradiated SUS304 stainless steel using a field emission gun equipped transmission electron microscope were carried out in order to detect radiation-induced grain boundary segregation. The effect of probe size on the measured compositional profiles was studied. The depletion of chromium and enrichment of nickel, phosphorus and silicon were detected at a grain boundary. The measured compositional profiles were affected by the probe size which impeded their interpretation. (author)

  8. High-valent imido complexes of manganese and chromium corroles.

    Science.gov (United States)

    Edwards, Nicola Y; Eikey, Rebecca A; Loring, Megan I; Abu-Omar, Mahdi M

    2005-05-16

    The oxidation reaction of M(tpfc) [M = Mn or Cr and tpfc = tris(pentafluorophenyl)corrole] with aryl azides under photolytic or thermal conditions gives the first examples of mononuclear imido complexes of manganese(V) and chromium(V). These complexes have been characterized by NMR, mass spectrometry, UV-vis, EPR, elemental analysis, and cyclic voltammetry. Two X-ray structures have been obtained for Mn(tpfc)(NMes) and Cr(tpfc)(NMes) [Mes = 2,4,6-(CH(3))(3)C(6)H(2)]. Short metal-imido bonds (1.610 and 1.635 Angstroms) as well as nearly linear M-N-C angles are consistent with triple M triple-bond NR bond formation. The kinetics of nitrene [NR] group transfer from manganese(V) corroles to various organic phosphines have been defined. Reduction of the manganese(V) corrolato complex affords phosphine imine and Mn(III) with reaction rates that are sensitive to steric and electronic elements of the phosphine substrate. An analogous manganese complex with a variant corrole ligand containing bromine atoms in the beta-pyrrole positions, Mn(Br(8)tpfc)(NAr), has been prepared and studied. Its reaction with PEt(3) is 250x faster than that of the parent tpfc complex, and its Mn(V/IV) couple is shifted by 370 mV to a more positive potential. The EPR spectra of chromium(V) imido corroles reveal a rich signal at ambient temperature consistent with Cr(V) triple-bond NR (d(1), S = 1/2) containing a localized spin density in the d(xy) orbital, and an anisotropic signal at liquid nitrogen temperature. Our results demonstrate the synthetic utility of organic aryl azides in the preparation of mononuclear metal imido complexes previously considered elusive, and suggest strong sigma-donation as the underlying factor in stabilizing high-valent metals by corrole ligands.

  9. A new 12% chromium steel strengthened by Z-phase precipitates

    DEFF Research Database (Denmark)

    Liu, Fang; Rashidi, Masoud; Johansson, Lennart

    2016-01-01

    steel was produced and creep tested. The steel exhibited good long-term creep resistance. Dense nano-sized Z-phase precipitates were formed at an early stage, and coarsened slowly. They remained small after more than 10,000 h. (C) 2015 Elsevier Ltd. All rights reserved.......In order to increase the corrosion resistance and simultaneously maintain the creep resistance of 9-12% Cr steels at 650 degrees C, a new alloy design concept was proposed, using thermodynamically stable Z-phase (CrTaN) precipitates to strengthen the steel. A new trial Z-phase strengthened 12% Cr...

  10. Behaviour of high strength steel moment joints

    NARCIS (Netherlands)

    Girão Coelho, A.M.; Bijlaard, F.S.K.

    2010-01-01

    The design of joints to European standard EN 1993 within the semi-continuous/partially restrained philosophy is restricted to steel grades up to S460. With the recent development of high performance steels, the need for these restrictions should be revisited. The semicontinuous joint modelling can b

  11. Determination of chromium in ores, rocks and related materials, iron, steel and non-ferrous alloys by atomic-absorption spectrophotometry after separation by tribenzylamine-chloroform extraction.

    Science.gov (United States)

    Donaldson, E M

    1980-10-01

    A method for determining trace and moderate amounts of chromium in ores, concentrates, rocks, soils and clays is described. After fusion of the sample with sodium peroxide, the melt is dissolved in dilute sulphuric acid. The chromium(III) produced by the hydrogen peroxide formed is co-precipitated with hydrous ferric oxide. The precipitate is dissolved in 0.7M sulphuric acid and chromium oxidized to chromium(VI) with ceric ammonium sulphate. The chromium(VI) is extracted as an ion-association complex into chloroform containing tribenzylamine and stripped with ammoniacal hydrogen peroxide. This solution is acidified with perchloric acid and chromium determined by atomic-absorption spectrophotometry in an air-acetylene flame, at 357.9 nm. Barium and strontium do not interfere. The procedure is also applicable to iron and steel, and nickel-copper, aluminium and zirconium alloys. Up to 5 mg of manganese and 10 mg each of molybdenum and vanadium will not interfere. In the absence of vanadium, up to 10 mg of tungsten will not interfere. In the presence of 1 mg of vanadium, up to 1 mg of tungsten will not interfere.

  12. Accelerated corrosion and oxide dissolution in 316L stainless steel irradiated in situ in high temperature water

    Science.gov (United States)

    Raiman, Stephen S.; Was, Gary S.

    2017-09-01

    316L stainless steel samples were irradiated with a proton beam while simultaneously exposed to high temperature water with added hydrogen (320 °C, 3 wppm H2, neutral pH) to study the effect of radiation on stainless steel corrosion. Irradiated samples had thinner and more porous inner oxides with a lower chromium content when compared to unirradiated samples. Observations suggest that depletion of chromium from the inner oxide can be attributed to the dissolution of chromium-rich spinel oxides in irradiated water, leading to an accelerated rate of inner oxide dissolution. Sample areas which were not irradiated, but were exposed to the flow of irradiated water were also found to be porous and deficient in chromium, indicating that these phenomena can be attributed primarily to water radiolysis. A new empirical equation for oxide growth and dissolution is used to describe the observed changes in oxide thickness under irradiation. An experiment in which a stainless steel sample was exposed to high temperature water (320 °C, 3 wppm H2, neutral pH) without irradiation, and then exposed for a second time with irradiation was conducted to observe the effect of irradiation on a pre-formed protective film. After the irradiated exposure, the sample exhibited chromium loss in regions which were directly irradiated, but not on regions exposed only to irradiated water, suggesting that a pre-formed protective oxide may be effective in preventing chromium loss due to irradiated water. Additionally, this observation suggests that enhanced kinetics under irradiation may have accelerated dissolution of chromium from the inner oxide.

  13. Kinetics of chromium evaporation from heat-resisting steel under reduced pressure

    Directory of Open Access Journals (Sweden)

    C. Kolmasiak

    2012-07-01

    Full Text Available This paper describes a kinetic analysis of the process of chromium evaporation from ferrous alloys smelted under reduced pressure. The study discussed comprised determination of the liquid phase mass transfer coefficient as well as the value of the constant evaporation rate. By applying these values as well as the values of the overall mass transfer coefficient estimated based on the relevant experimental data, the fractions of resistance of the individual process stages were established.

  14. Development of High Strength Steel Designed for Carbonitriding with High Nitrogen Content to Be Used for Automatic Transmission Gears

    Institute of Scientific and Technical Information of China (English)

    Youichi Watanabe

    2004-01-01

    To downsize and lighten automatic transmission components, the gears installed must be strengthened in terms of pitting endurance and/or wear resistance. The most important metallurgical factor affecting fractures is well known to be resistance to softening when steel is tempered at approximately 573 K. Carbonitriding with a high anount of nitrogen is a very effective production technique because nitrogen increases the resistance during tempering. However, structural anomalies begin to appear in the surface layer when the nitrogen content exceeds 0.6 mass% in the chromium steel generally used. To address this, we have developed new high-strength chromium steel with an optimized chemical composition that effectively inhibits anomalies even when carbonitriding with a nitrogen content of more than 0.6 mass%.We performed a drivetrain durability test on an automatic transmission component designed to have excellent contact fatigue strength and a tooth root bending impact and fatigue strength. We found that the developed steel that was carbonitrided with a content of about 0.9 mass%, and then shot peened hard, has a pitting life of roughly 4.5 times that of conventionally manufactured steel.

  15. Characterization of complex (B + C) diffusion layers formed on chromium and nickel-based low-carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Pertek, A.; Kulka, M

    2002-12-30

    Combined surface hardening with boron and carbon was used for low-carbon chromium and nickel-based steels. The microstructure, boron contents, carbon profiles and chosen properties of borided layers produced on the carburized steels have been examined. These complex (B+C) layers are termed borburized layers. The microhardness profiles and wear resistance of these layers have been studied. In the microstructure of the borocarburized layer two zones have been observed: iron borides (FeB+Fe{sub 2}B) and a carburized layer. The depth (70-125 {mu}m) and microhardness (1500-1800 HV) of iron borides zone have been found. The carbon content (1.2-1.94 wt.%) and microhardness (700-950 HV) beneath iron borides zone have been determined. The microhardness gradient in borocarburized layer has been reduced in comparison with the only borided layer. An increase of distance from the surface is accompanied by a decrease of carbon content and microhardness in the carburized zone. The carbon and microhardness profiles of borided, carburized and borocarburized layers have been presented. A positive influence of complex layers (B+C) on the wear resistance was determined. The wear resistance of the borocarburized layer was determined to be greater in comparison with that for only borided or only carburized layers.

  16. 9% Cr steel high temperature oxidation. Solutions investigated for improving corrosion resistance of the steel

    Energy Technology Data Exchange (ETDEWEB)

    Evin, Harold Nicolas; Heintz, Olivier; Chevalier, Sebastien [UMR 5209 CNRS-Bourgogne Univ. (France). Lab. Interdisciplinaire Carnot de Bourgogne; Foejer, Cecilia; Jakani, Saad; Dhont, Annick; Claessens, Serge [OCAS N.V. ArcelorMittal Global R and D, Gent (Belgium)

    2010-07-01

    The improvement of high temperature oxidation resistance of low chromium content steels, such as T/P91, is of great interest in regards with their application in thermal power generating plants. Indeed, they possess good creep properties, but are facing their limits of use at temperature higher than 600 C, due to accelerated corrosion phenomena. Good knowledge of the mechanisms involved during their oxidation process is needed to prevent the degradation of the materials and to extend life time of the power plants components. Oxide layers thermally grown, on 9% Cr steels (provided by OCAS N.V), during isothermal tests between 600 C and 750 C in laboratory air under atmospheric pressure were investigated, by Scanning Electron Microscopy (SEM) and X-ray diffraction (XRD). The oxidation behaviour appeared very limited at 750 C, due to the presence of a breakaway, which can be linked to iron porous oxide grown over the surface of the samples. ''In situ'' X-ray Photoelectron spectroscopy (XPS) analyses were performed in air at 600 C after short exposures (between 5 min and 25 h). A complex mixture of iron oxide, Cr{sub 2}O{sub 3} and Cr (VI) species were characterized in the scales. The in-situ analyses were compared and related to XPS analyses performed on thick oxide scales formed on samples oxidized in air at 600 C for 100h. An oxidation mechanism is then proposed to understand the oxide scale growth in the temperature range 600 - 750 C. The second step of this study consists in improving the high temperature corrosion resistance of these steels without modifying their mechanical properties. Thus several solutions were investigated such as MOCVD coatings, pack cementation coatings, and tested in cycle conditions prior. (orig.)

  17. Cadmium Alternatives for High-Strength Steel

    Science.gov (United States)

    2011-09-22

    191 19b. TELEPHONE NUMBER (include area code) 301 -342-8101 iii Table of Contents Note that original JTP section numbers are preceded by...specified. The focus of this JTP is on high-strength structural alloy steels used for various applications. Alloy AISI 4130 was used for adhesion and...NaCl) solution under constant amplitude loading to determine fatigue life using hourglass specimens prepared from high strength AISI 4340 steel. The

  18. Hydrogen degradation of high strength weldable steels

    OpenAIRE

    J. Ćwiek

    2007-01-01

    Purpose: Purpose of this paper is presentation of hydrogen degradation issue of high strength steels andespecially their welded joints. Establishing of applicable mechanisms of hydrogen-enhanced cracking was theaim of performed research.Design/methodology/approach: High strength quenched and tempered steels grade S690Q were used. Weldedjoints were prepared with typical technology used in shipyards. Susceptibility to hydrogen degradation in seawater under cathodic polarization was evaluated wi...

  19. The nanostructure and microstructure of steels: Electrochemical Tafel behaviour and atomic force microscopy

    Energy Technology Data Exchange (ETDEWEB)

    Alves, Valeria A. [Departamento de Farmacia-Bioquimica, Faculdades Federais Integradas de Diamantina, FAFEID, Rua da Gloria, 187 Centro 39100-000 Diamantina, Minas Gerais (Brazil); Paquim, Ana M. Chiorcea [Departamento de Quimica, Universidade de Coimbra, 3004-535 Coimbra (Portugal); Cavaleiro, Albano [Departamento de Engenharia Mecanica, Universidade de Coimbra, 3030 Coimbra (Portugal); Brett, Christopher M.A. [Departamento de Quimica, Universidade de Coimbra, 3004-535 Coimbra (Portugal)]. E-mail: brett@ci.uc.pt

    2005-12-15

    The influence of chemical composition and heat treatment on a low-carbon steel, chromium steel and high speed steel has been examined by polarisation curves and electrochemical parameters deduced from the Tafel plots. The electrochemical corrosion resistance, which is small between the as-received steels become greater after heat treatment, following the order: carbon steel < chromium steel {approx} high speed steel. To explain these differences, the nano- and microstructure of the steels has been characterized by the ex situ techniques of atomic force microscopy and optical microscopy, before and after surface etching with Nital (a solution of 5% HNO{sub 3} in ethanol). This causes preferential attack of the ferrite phases showing the carbide phases more clearly. From these nanostructural studies it was possible to better understand why the passive films formed on chromium steel and high speed steel have superior protective properties to those formed on carbon steel.

  20. Steel dust in the New York City subway system as a source of manganese, chromium, and iron exposures for transit workers.

    Science.gov (United States)

    Chillrud, Steven N; Grass, David; Ross, James M; Coulibaly, Drissa; Slavkovich, Vesna; Epstein, David; Sax, Sonja N; Pederson, Dee; Johnson, David; Spengler, John D; Kinney, Patrick L; Simpson, H James; Brandt-Rauf, Paul

    2005-03-01

    The United States Clean Air Act Amendments of 1990 reflected increasing concern about potential effects of low-level airborne metal exposure on a wide array of illnesses. Here we summarize results demonstrating that the New York City (NYC) subway system provides an important microenvironment for metal exposures for NYC commuters and subway workers and also describe an ongoing pilot study of NYC transit workers' exposure to steel dust. Results from the TEACH (Toxic Exposure Assessment, a Columbia and Harvard) study in 1999 of 41 high-school students strongly suggest that elevated levels of iron, manganese, and chromium in personal air samples were due to exposure to steel dust in the NYC subway. Airborne concentrations of these three metals associated with fine particulate matter were observed to be more than 100 times greater in the subway environment than in home indoor or outdoor settings in NYC. While there are currently no known health effects at the airborne levels observed in the subway system, the primary aim of the ongoing pilot study is to ascertain whether the levels of these metals in the subway air affect concentrations of these metals or related metabolites in the blood or urine of exposed transit workers, who due to their job activities could plausibly have appreciably higher exposures than typical commuters. The study design involves recruitment of 40 transit workers representing a large range in expected exposures to steel dust, the collection of personal air samples of fine particulate matter, and the collection of blood and urine samples from each monitored transit worker.

  1. Ultrahigh Ductility, High-Carbon Martensitic Steel

    Science.gov (United States)

    Qin, Shengwei; Liu, Yu; Hao, Qingguo; Zuo, Xunwei; Rong, Yonghua; Chen, Nailu

    2016-10-01

    Based on the proposed design idea of the anti-transformation-induced plasticity effect, both the additions of the Nb element and pretreatment of the normalization process as a novel quenching-partitioning-tempering (Q-P-T) were designed for Fe-0.63C-1.52Mn-1.49Si-0.62Cr-0.036Nb hot-rolled steel. This high-carbon Q-P-T martensitic steel exhibits a tensile strength of 1890 MPa and elongation of 29 pct accompanied by the excellent product of tensile and elongation of 55 GPa pct. The origin of ultrahigh ductility for high-carbon Q-P-T martensitic steel is revealed from two aspects: one is the softening of martensitic matrix due to both the depletion of carbon in the matensitic matrix during the Q-P-T process by partitioning of carbon from supersaturated martensite to retained austenite and the reduction of the dislocation density in a martensitic matrix by dislocation absorption by retained austenite effect during deformation, which significantly enhances the deformation ability of martensitic matrix; another is the high mechanical stability of considerable carbon-enriched retained austenite, which effectively reduces the formation of brittle twin-type martensite. This work verifies the correctness of the design idea of the anti-TRIP effect and makes the third-generation advanced high-strength steels extend to the field of high-carbon steels from low- and medium-carbon steels.

  2. RESEARCH AND APPLICATION OF AS-CAST WEAR RESISTANCE HIGH CHROMIUM CAST IRON

    Institute of Scientific and Technical Information of China (English)

    1998-01-01

    The influence of alloy elements, such as boron and silicon, on the microstructure and properties of as-cast high chromium cast iron is studied. The results show that boron and silicon have a great effect on the mechanical properties and the wear resistance. Through proper addition of boron and silicon, the properties of as-cast high chromium cast iron can be improved effectively. Through analyzing the distribution of elements by scanning electron microscope, it has been shown that the addition of boron and silicon lowers the mass fraction of chromium saturated in as-cast austenite, and makes it unstable and liable to be transformed into martensite. The as-cast high chromium cast iron with proper content of boron and silicon is suitable for the manufacture of lining for asphalt concrete mixer and its wear resistance is 14 times that of lining made of low alloy white cast iron.

  3. Microstructural Stability and Oxidation Resistance of 9-12 Chromium Steels at Elevated Temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Dogan, O.N.; Alman, D.E.; Jablonski, P.D.; Hawk, J.A.

    2006-05-01

    Various martensitic 9-12 Cr steels are utilized currently in fossil fuel powered energy plants for their good elevated temperature properties such as creep strength, steam side oxidation resistance, fire side corrosion resistance, and thermal fatigue resistance. Need for further improvements on the properties of 9-12 Cr steels for higher temperature (>600oC) use is driven by the environmental concerns (i.e., improve efficiency to reduce emissions and fossil fuel consumption). In this paper, we will discuss the results of the research done to explore new subsitutional solute solution and precipitate hardening mechanisms for improved strength of 9-12 Cr martensitic steels. Stability of the phases present in the steels will be evaluated for various temperature and time exposures. A comparison of microstructural properties of the experimental steels and commercial steels will also be presented.

    The influence of a Ce surface treatment on oxidation behavior of a commercial (P91) and several experimental steels containing 9 to 12 weight percent Cr was examined at 650ºC in flowing dry and moist air. The oxidation behavior of all the alloys without the Ce modification was significantly degraded by the presence of moisture in the air during testing. For instance the weight gain for P91 was two orders of magnitude greater in moist air than in dry air. This was accompanied by a change in oxide scale from the formation of Cr-based scales in dry air to the formation of Fe-based scales in moist air. The Ce surface treatment was very effective in improving the oxidation resistance of the experimental steels in both moist and dry air. For instance, after exposure to moist air at 650ºC for 2000 hours, an experimental alloy with the cerium surface modification had a weight gain three orders of magnitude lower than the alloy without the Ce modification and two orders of magnitude lower than P91. The Ce surface treatment suppressed the formation of Fe-based scales and

  4. High Fragmentation Steel Production Process

    Science.gov (United States)

    1984-01-01

    processes which might result in anamolies and to use the data to establish processing parameters for forging and machining operations. The first...from different vendors to investigate these variations. Another concern of this phase was the cooling method used by steel producers in the event of...10% coarse pearlite. There were no vivid white spots (which would indicate preci- pitated carbides) detected on the sample. The hardness and

  5. Compaction of tool steels by pulsed electric current (PECS) sintering process

    OpenAIRE

    Postal, Stefano

    2014-01-01

    This study had two major purposes: the microstructural investigation of High Chromium White Iron (HCWI) sintered with Pulsed Electric Current Sintering (PECS) and the evaluation of the abrasion resistance of high chromium white iron mixed with different amounts of Hadfield Steel. The objective was to obtain dense high chromium white iron compacts with fine and uniform carbide and grain structure. The materials included in the study were gas atomized high chromium white iron (2.60 wt% C, 19.48...

  6. Laser cladding process development for high carbon steel substrates

    CSIR Research Space (South Africa)

    Lengopeng, T

    2014-11-01

    Full Text Available 316L as a butter layer did not lead to the formation of hard brittle chromium carbides even though the chromium content is high enough for the formation of these stable carbides. It was however observed that the use of an AISI 316L butter layer did...

  7. Fracture Toughness and Strength in a New Class of Bainitic Chromium-Tungsten Steels

    Energy Technology Data Exchange (ETDEWEB)

    Mao, S. X.; Sikka, V. K.

    2006-06-01

    This project dealt with developing an understanding of the toughening and stengthening mechanisms for a new class of Fe-3Cr-W(V) steels developed at Oak Ridge National Laboratory (ORNL) in collaboration with Nooter Corporation and other industrial partners. The new steele had 50% higher tensile strength up to 650 degrees Celsius than currently used steels and the potential for not requiring any postweld heat treatment (PWHT) and for reducing equipment weight by 25%. This project was closely related to the Nooter project described in the report Development of a New Class of Fe-3Cr-W(V) Ferritic steels for Industrial Process Applications (ORNL/TM-2005/82). The project was carried out jointly by the University of Pittsburgh and ORNL. The University of Pittsburgh carried out fracture toughness measurements and microstructural analysis on base metal and welded plates prepared at ORNL. The project focused on three areas. The first dealt with detailed microstructural analysis of base compositions of 3Cr-3WV and 3Cr-3WBV(Ta) in both normalized (N) and normalized and tempered (NT) conditions. The second aspect of the prject dealt with determining tensile properties and fracture toughness values of K{subIC} at room temperature for both 3Cr-3Wv and 3Cr-3WV(Ta) compositions. The third focus of the project was to measure the fracture toughness values of the base metal and the heat-affectged zone (HAZ) of a plate of Fe-3Cr-W(Mo)V steel plate welded by the gas tungsten are (GTA) process. The HAZ toughness was measured in both the as-welded and the PWHT condition.

  8. M5C2 carbide precipitates in a high-Cr martensitic steel

    Science.gov (United States)

    Shen, Yinzhong; Ji, Bo; Zhou, Xiaoling

    2014-05-01

    The precipitate phases in an advanced 11% Cr martensitic steel, expected to be used at 650 °C, have been investigated to understand the effect of precipitates on the creep-rupture strength of the steel. M23C6 and MX precipitates were dominant phases in this steel. Needle-like precipitates with a typical length of 180 nm and width of 20 nm; and metallic-element compositions of 53-74Fe, 16-26Cr, 3-18Ta, 2-8W, and 2-4Co (at%); were observed mainly within the martensite laths of the normalized-and-tempered steel. The needle-like precipitates have been identified as monoclinic carbide M5C2, which is not known to have been reported previously in high chromium steels, or in heat-resistant steels those have been normalized-and-tempered. This indicates that the formation of M5C2 carbides can occur in heat-resistant steels produced under appropriate tempering conditions, and that this does not require long-term isothermal aging or creep testing, in all cases.

  9. High Temperature Oxidation Behavior of T91 Steel in Dry and Humid Condition

    Directory of Open Access Journals (Sweden)

    Yonghao Leong

    2016-09-01

    Full Text Available High temperature oxidation behavior of T91 ferritic/martensitic steel was examined over the temperature range of 500 to 700°C in dry and humid environments.  The weight gain result revealed that oxidation occurs at all range of temperatures and its rate is accelerated by increasing the temperature. The weight gain of the oxidized steel at 700°C in steam condition was six times bigger than the dry oxidation.. SEM/EDX of the cross-sectional image showed that under dry condition, a protective and steady growth of the chromium oxide (Cr2O3 layer was formed on the steel with the thickness of 2.39±0.34 µm. Meanwhile for the humid environment, it is found that the iron oxide layer, which consists of the hematite (Fe2O3 and magnetite (Fe3O4 was formed as the outer scale, and spinnel as inner scale. This result indicated that the oxidation behavior of T91 steel was affected by its oxidation environment. The existence of water vapor in steam condition may prevent the formation of chromium oxide as protective layer.

  10. Investigations of structural transformation within metal (austenite chromium-manganese steel) at the external surface of steam superheating tubes

    Science.gov (United States)

    Bogachev, V. A.; Pshechenkova, T. P.; Shumovskaya, M. A.

    2016-04-01

    The elemental composition of an altered layer at the external surface of a steam superheating tube of grade DI59 steel is investigated after long-term operation. It is shown that the layer is located between a scale and a matrix and depleted by silicon, manganese, copper, and chromium with the maximum oxidizer affinity, enriched by iron and nickel to 90%, and mainly composed of the α-Fe phase (ferrite) with the ferromagnetic properties. The layer formed as a result of selective oxidation and diffusion from the matrix into the metal scale with the less standard free energy of the formation of sulfides and oxides. A magnetic ferrite meter is used in the experimental investigation of the layer evolution by testing grade DI59 steel for heat resistance in air environment at temperatures of 585, 650, and 700°C for 15 × 103 h; creep at a temperature of 750°C and a stress of 60 MPa; and long-term strength at temperatures of 700 and 750°C and stresses of from 30 to 80 MPa. Specimens for tests are made of tubes under as-received conditions. The relationship between the ferrite phase content in the surface metal layer and the temperature and time of test is determined. The dependence is developed to evaluate the equivalent temperature for operation of the external surface of steam superheating tubes using data of magnetic ferritometry. It is shown that operation temperatures that are determined by the ferrite phase content and the σ phase concentration in the metal structure of steam superheating tubes with the significant operating time are close. It is proposed to use magnetic ferritometry for revelation of thermal nonuniformity and worst tubes of steam superheaters of HPP boilers.

  11. Effect of plasma nitriding time on surface properties of hard chromium electroplated AISI 1010 steel

    Energy Technology Data Exchange (ETDEWEB)

    Kocabas, Mustafa [Yildiz Technical Univ., Istanbul (Turkey). Metallurgical and Materials Engineering Dept.; Danisman, Murat [Gedik Univ., Istanbul (Turkey). Electrical and Electronic Engineering Dept.; Cansever, Nurhan [Yildiz Technical Univ., Istanbul (Turkey); Uelker, Suekrue [Afyon Kocatepe Univ. (Turkey). Dept. of Mechanical Engineering

    2015-06-01

    Properties of steel can be enhanced by surface treatments such as coating. In some cases, further treatments such as nitriding can also be used in order to get even better results. In order to investigate the properties of nitride layer on hard Cr coated AISI 1010 steel, substrates were electroplated to form hard Cr coatings. Then hard Cr coatings were plasma nitrided at 700 C for 3 h, 5 h and 7 h and nitride phases on the coatings were investigated by X-ray diffraction analysis. The layer thickness and surface properties of nitride films were investigated by scanning electron microscopy. The hardness and adhesion properties of Cr-N phases were examined using nano indentation and Daimler-Benz Rockwell C adhesion tests. The highest measured hardness was 24.1 GPa and all the three samples exhibited poor adhesion.

  12. Precipitation behavior of carbides in high-carbon martensitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, Qin-tian; Li, Jing; Shi, Cheng-bin; Yu, Wen-tao; Shi, Chang-min [University of Science and Technology, Beijing (China). State Key Laboratory of Advanced Metallurgy; Li, Ji-hui [Yang Jiang Shi Ba Zi Group Co., Ltd, Guangdong (China)

    2017-01-15

    A fundamental study on the precipitation behavior of carbides was carried out. Thermo-calc software, scanning electron microscopy, electron probe microanalysis, transmission electron microscopy, X-ray diffractometry and high-temperature confocal laser scanning microscopy were used to study the precipitation and transformation behaviors of carbides. Carbide precipitation was of a specific order. Primary carbides (M7C3) tended to be generated from liquid steel when the solid fraction reached 84 mol.%. Secondary carbides (M7C3) precipitated from austenite and can hardly transformed into M23C6 carbides with decreasing temperature in air. Primary carbides hardly changed once they were generated, whereas secondary carbides were sensitive to heat treatment and thermal deformation. Carbide precipitation had a certain effect on steel-matrix phase transitions. The segregation ability of carbon in liquid steel was 4.6 times greater that of chromium. A new method for controlling primary carbides is proposed.

  13. HIGH FREQUENCY INDUCTION WELDING OF HIGH SILICON STEEL TUBES

    Directory of Open Access Journals (Sweden)

    Ricardo Miranda Alé

    2012-06-01

    Full Text Available High-Si steel is a low cost alternative for the fabrication of tubular structures resistant to atmospheric corrosion. However, the literature has often pointed out that steels presenting a higher Si content and/or a lower Mn/Si ratio have higher susceptibility to defects at the weld bond line during HFIW (High Frequency Induction Welding process, which has been widely used for manufacturing small diameter tubes. In this study the effect of the HFIW conditions on the quality of steel tubes with high-Si content and low Mn/Si ratio is investigated. The quality of welded tubes was determined by flare test and the defects in the bond line were identified by SEM. It has been found that higher welding speeds, V-convergence angles and power input should be applied in welding of high-Si steel, when compared to similar strength C-Mn steel.

  14. High Strength Steel Welding Research

    Science.gov (United States)

    2007-11-02

    Heat Input in Structural Steels," ISIJ International, vol. 36, no. 11, pp. 1406-1412, 1996. 116. N.P. Allen, W.P. Rees, B.E. Hopkins, and H.R. Tipler ...h’ 1c ifui c hy rgnoecc onoaýttthth u sth pobcontent :of the w•eldmnt wut houts-he prob f 4c sectintc Adusin~g: the+ height of Sstandard AWS/ANSi A4.3...hhE. L4-0 ~) 0 I3 CU ci)U CD ’ L. ) C-S E < 21 ofE co I 0 CLo x 1C . I a x .JCk 0 C o + 0+ 0 o+ 0 z or• mur ’’ s-0 U Qý 0 E- II CU -U Q 𔃾- m C U 0 a

  15. Hydrogen trapping in high-strength steels

    Energy Technology Data Exchange (ETDEWEB)

    Pound, B.G. [SRI International, Menlo Park, CA (United States). Materials Research Center

    1998-10-09

    Hydrogen trapping in three high-strength steels -- AerMet 100 and AISI 4340 and H11 -- was studied using a potentiostatic pulse technique. Irreversible trapping constants (k) and hydrogen entry fluxes were determined for these alloys in 1 mol/1 acetic acid/1 mol/1 sodium acetate. The order of the k values for the three steels and two 18Ni maraging steels previously studies inversely parallels their threshold stress intensities for stress corrosion cracking (K{sub 1SCC}). Irreversible trapping in AerMet 100 varies with aging temperature and appears to depend on the type of carbide (Fe{sub 3}C or M{sub 2}C) present. For 4340 steel, k can be correlated with K{sub 1SCC} over a range of yield strengths. The change in k is consistent with a change in the principal type of irreversible trap from matrix boundaries to incoherent Fe{sub 3}C. The principal irreversible traps in H11 at high yield strengths are thought to be similar to those in 4340 steel.

  16. Development of centrifugal casting high speed steel rolls

    Institute of Scientific and Technical Information of China (English)

    Hanguang Fu; Aimin Zhao; Jiandong Xing

    2003-01-01

    The present study aims at developing the high speed steel (HSS) as roll materials to replace the traditional roll materials such as the alloy cast iron and powder metallurgical (PM) hard alloy. The HSS roll billet was formed by centrifugal casting, and the billet was rough machined after soften annealing heat treatment, then it was quenched and tempered to get suitable hardness and toughness. After that the HSS roll was finish machined to the final dimension of φ285 mm in the outer diameter, φ160 mm in the inner diameter and 120 mm in width and its surface hardness was tested. Finally the HSS roll was used in high speed wire rod mill. The test results show that a high and homogeneous hardness can obtain on the work surface of HSS rolls, the surface hardness is 63-65HRC and its variation is smaller than 2HRC. The impact toughness of this kind of HSS is about 16 J/cra2. The results of on-line service investigation in high speed wire rod mill indicate that the HSS rolls have excellent wear resistance, the steel rolling quantity per mm of HSS rolls is 3120 t, the service life-span of HSS rolls is 4 times longer than that of high chromium cast iron rolls and it is close to that of the PM hard alloy rolls. The manufacturing burden of HSS rolls is obviously lower than that of the PM hard alloy rolls, it is only 25% of that of the PM hard alloy rolls.

  17. Liquid Phase Sintering of Highly Alloyed Stainless Steel

    DEFF Research Database (Denmark)

    Mathiesen, Troels

    1996-01-01

    Liquid phase sintering of stainless steel is usually applied to improve corrosion resistance by obtaining a material without an open pore system. The dense structure normally also give a higher strength when compared to conventional sintered steel. Liquid phase sintrering based on addition...... of boride to AISI 316L type steels have previously been studied, but were found to be sensitive to intergranular corrosion due to formation of intermetallic phases rich in chromium and molybdenum. In order to improve this system further, new investigations have focused on the use of higher alloyed stainless...... steel as base material. The stainless base powders were added different amounts and types of boride and sintered in hydrogen at different temperatures and times in a laboratory furnace. During sintering the outlet gas was analyzed and subsequently related to the obtained microstructure. Thermodynamic...

  18. EVALUATION OF THE ROCKWELL ’C’ 70 HIGH SPEED STEEL CUTTING TOOLS.

    Science.gov (United States)

    TOOL STEEL, CUTTING TOOLS , HARDNESS, CHROMIUM ALLOYS, MOLYBDENUM ALLOYS, VANADIUM ALLOYS, HOT WORKING, PERFORMANCE(ENGINEERING), MACHINING, LIFE EXPECTANCY(SERVICE LIFE), WEAR RESISTANCE, HEAT RESISTANT ALLOYS, COBALT ALLOYS.

  19. Characterization of TiN, TiC and Ti(C,N) in titanium-alloyed ferritic chromium steels focusing on the significance of different particle morphologies

    Energy Technology Data Exchange (ETDEWEB)

    Michelic, S.K., E-mail: susanne.michelic@unileoben.ac.at [Chair of Ferrous Metallurgy, Montanuniversitaet Leoben, Franz-Josef-Straße 18, 8700 Leoben (Austria); Loder, D. [Chair of Ferrous Metallurgy, Montanuniversitaet Leoben, Franz-Josef-Straße 18, 8700 Leoben (Austria); Reip, T.; Ardehali Barani, A. [Outokumpu Nirosta GmbH, Essener Straße 244, 44793 Bochum (Germany); Bernhard, C. [Chair of Ferrous Metallurgy, Montanuniversitaet Leoben, Franz-Josef-Straße 18, 8700 Leoben (Austria)

    2015-02-15

    Titanium-alloyed ferritic chromium steels are a competitive option to classical austenitic stainless steels owing to their similar corrosion resistance. The addition of titanium significantly influences their final steel cleanliness. The present contribution focuses on the detailed metallographic characterization of titanium nitrides, titanium carbides and titanium carbonitrides with regard to their size, morphology and composition. The methods used are manual and automated Scanning Electron Microscopy with Energy Dispersive X-ray Spectroscopy as well as optical microscopy. Additional thermodynamic calculations are performed to explain the precipitation procedure of the analyzed titanium nitrides. The analyses showed that homogeneous nucleation is decisive at an early process stage after the addition of titanium. Heterogeneous nucleation gets crucial with ongoing process time and essentially influences the final inclusion size of titanium nitrides. A detailed investigation of the nuclei for heterogeneous nucleation with automated Scanning Electron Microscopy proved to be difficult due to their small size. Manual Scanning Electron Microscopy and optical microscopy have to be applied. Furthermore, it was found that during solidification an additional layer around an existing titanium nitride can be formed which changes the final inclusion morphology significantly. These layers are also characterized in detail. Based on these different inclusion morphologies, in combination with thermodynamic results, tendencies regarding the formation and modification time of titanium containing inclusions in ferritic chromium steels are derived. - Graphical abstract: Display Omitted - Highlights: • The formation and modification of TiN in the steel 1.4520 was examined. • Heterogeneous nucleation essentially influences the final steel cleanliness. • In most cases heterogeneous nuclei in TiN inclusions are magnesium based. • Particle morphology provides important information

  20. Analysis of Sensitization Profile in Medium Chromium Ferritic Stainless Steel (FSS Welds

    Directory of Open Access Journals (Sweden)

    Muhammed Olawale Hakeem Amuda

    2011-09-01

    Full Text Available The sensitization features in FSS welds are discussed in the present work. The welds were produced on a 1.5mm thick plate of 16wt%Cr ferritic stainless steel conforming to AISI 430 commercial steel grade, using TIG torch in argon environment at a heat flux between 1008W and 1584W and speed between 2.5mm/s and 3.5mm/s. The sensitization was evaluated by electrolytic etching of the weld cross sections in 10% oxalic acid. The characterization of the weld section for sensitization indicates that the size of the sensitized zone increases in direct proportion to the quantum of the heat input (combination of heat flux and welding speed. Microstructural analysis suggests that sensitization is promoted in the welds when the processing conditions (heat flux and welding speed restricts the transformation occurring during cooling through the dual phase region, i.e. the welding conditions that promote transformation of delta ferrite (δ to austenite (γ during cooling cycle can prevent sensitization in the FSS welds and such conditions found in this investigation correspond to welding with a heat flux in the range 1008W to 1296W  and speed 3mm/s to 3.5mm/s. These conditions of heat fluxes and welding speeds correspond to heat inputs in the range 288-432J/mm.

  1. Profiling stainless steel welding processes to reduce fume emissions, hexavalent chromium emissions and operating costs in the workplace.

    Science.gov (United States)

    Keane, Michael; Siert, Arlen; Stone, Samuel; Chen, Bean T

    2016-01-01

    Nine gas metal arc welding (GMAW) processes for stainless steel were assessed for fume generation rates, fume generation rates per g of electrode consumed, and emission rates for hexavalent chromium (Cr(6+)). Elemental manganese, nickel, chromium, iron emissions per unit length of weld, and labor plus consumables costs were similarly measured. Flux-cored arc welding and shielded metal arc (SMAW) processes were also studied. The objective was to identify the best welding processes for reducing workplace exposures, and estimate costs for all processes. Using a conical chamber, fumes were collected, weighed, recovered, and analyzed by inductively coupled atomic emission spectroscopy for metals, and by ion chromatography for Cr(6+). GMAW processes used were Surface Tension Transfer, Regulated Metal Deposition, Cold Metal Transfer, short-circuit, axial spray, and pulsed spray modes. Flux-cored welding used gas shielding; SMAW used E308 rods. Costs were estimated as dollars per m length of a ¼ in (6.3 mm) thick horizontal butt weld; equipment costs were estimated as ratios of new equipment costs to a 250 ampere capacity SMAW welding machine. Results indicate a broad range of fume emission factors for the processes studied. Fume emission rates per g of electrode were lowest for GMAW processes such as pulsed-spray mode (0.2 mg/g), and highest for SMAW (8 mg fume/g electrode). Emission rates of Cr(6+) ranged from 50-7800 µg/min, and Cr(6+) generation rates per g electrode ranged from 1-270 µg/g. Elemental Cr generation rates spanned 13-330 µg/g. Manganese emission rates ranged from 50-300 µg/g. Nickel emission rates ranged from 4-140 µg/g. Labor and consumables costs ranged from $3.15 (GMAW pulsed spray) to $7.40 (SMAW) per meter of finished weld, and were measured or estimated for all 11 processes tested. Equipment costs for some processes may be as much as five times the cost of a typical SMAW welding machine. The results show that all of the GMAW processes in this

  2. High Strength, Weldable Precipitation Aged Steels

    Science.gov (United States)

    Wilson, Alexander D.

    1987-03-01

    The family of plate steels represented by ASTM Specification A7101 is finding increasing applications. These low carbon, Cu-Ni-Cr-Mo-Cb, copper precipitation hardened steels have been identified by a number of designations over the years. During early development in the late 1960's and first commercial production in 1970, the steels were known as IN-787 (trademark of International Nickel Company).2 ASTM specifications were subsequently developed for structural (A710) and pressure vessel (A736) applications over ten years ago. More recent interest and application of this family of steels by the U.S. Navy has lead to development of a military specification MIL-S-24645 (SH),3 also initially known as "HSLA-80." Significant tonnage is being produced for the U.S. Navy as a replacement for HY80 (MIL-S-16216) in cruiser deck, bulkhead and hull applications.4 In these applications, the enhanced weldability and requirement of no preheat at this high strength and toughness level has been the main motivation for its use. Over the past 15 years, A710 type steels have also been used in a variety of applications, including off-shore platforms, pressure vessels, arctic linepipe valves and off-highway mining truck frames.

  3. High Mn austenitic stainless steel

    Science.gov (United States)

    Yamamoto, Yukinori [Oak Ridge, TN; Santella, Michael L [Knoxville, TN; Brady, Michael P [Oak Ridge, TN; Maziasz, Philip J [Oak Ridge, TN; Liu, Chain-tsuan [Knoxville, TN

    2010-07-13

    An austenitic stainless steel alloy includes, in weight percent: >4 to 15 Mn; 8 to 15 Ni; 14 to 16 Cr; 2.4 to 3 Al; 0.4 to 1 total of at least one of Nb and Ta; 0.05 to 0.2 C; 0.01 to 0.02 B; no more than 0.3 of combined Ti+V; up to 3 Mo; up to 3 Co; up to 1W; up to 3 Cu; up to 1 Si; up to 0.05 P; up to 1 total of at least one of Y, La, Ce, Hf, and Zr; less than 0.05 N; and base Fe, wherein the weight percent Fe is greater than the weight percent Ni, and wherein the alloy forms an external continuous scale including alumina, nanometer scale sized particles distributed throughout the microstructure, the particles including at least one of NbC and TaC, and a stable essentially single phase FCC austenitic matrix microstructure that is essentially delta-ferrite-free and essentially BCC-phase-free.

  4. Structure and substructure of austenite formed during heating of quenched and thermomechanically strengthened steels

    Energy Technology Data Exchange (ETDEWEB)

    Bernshtejn, M.L.; Kaputkina, L.M.; Prokoshkin, S.D.; Lyuttsau, A.V.; Prokoshkina, V.G. (Moskovskij Inst. Stali i Splavov (USSR))

    1982-06-01

    Mechanism of ..cap alpha.. ..-->.. ..gamma.. transformation in chromium and chromium-nickel steels, peculiarities of substructure formation of austenite formed at repeated heating after quenching and high-temperature thermomechanical treatment and its stability to recrystallization in steels with different martensite morphology and temperature of the initial stage of austenite formation are investigated.

  5. Development of a high strength high toughness ausferritic steel

    Energy Technology Data Exchange (ETDEWEB)

    Putatunda, Susil K., E-mail: sputa@eng.wayne.edu [Department of Chemical Engineering and Material Science, Wayne State University, 5050 Anthony Wayne Dr., Detroit, MI 48202 (United States); Singar, Arjun V. [Department of Chemical Engineering and Material Science, Wayne State University, 5050 Anthony Wayne Dr., Detroit, MI 48202 (United States); Tackett, Ronald; Lawes, Gavin [Department of Physics and Astronomy, Wayne State University, Detroit, MI 48201 (United States)

    2009-07-15

    A new ausferritic steel with high strength and exceptionally high fracture toughness has been developed. This steel has been synthesized integrating concepts from Austempered Ductile Cast Iron (ADI) technology. The influence of the austempering temperature on the microstructure and mechanical properties of this steel at room temperature and ambient atmosphere has been examined. The effect of microstructure on the plane strain fracture toughness and on the magnetic, electrical, and thermal properties was also investigated. Compact tension and cylindrical tensile specimens prepared from the low alloy medium carbon steel with high silicon content were initially austenitized at 927 deg. C for 2 h and then subsequently austempered at several temperatures between 260 deg. C (500 F) and 400 deg. C (750 F) to produce different microstructures. The microstructures were characterized by X-ray diffraction, scanning electron microscopy and optical metallography. A combination of exceptionally high yield strength (1336 MPa) and a high fracture of toughness of 116 MPa{radical}m (a value comparable to maraging steel) was obtained in this steel after austempering at 316 deg. C (600 F) for 2 h. Potential applications of this steel include the inexpensive fabrication of armored plates and components requiring high reliability and durability.

  6. Springback analysis of ultra high strength steel

    Science.gov (United States)

    Tenma, Kenji; Kina, Futoshi; Suzuki, Wataru

    2013-12-01

    It is an inevitable trend in the automotive industry to apply more and more high strength steels and even ultra-high strength steels. Even though these materials are more difficult to process the development time of forming tools must be reduced. In order to keep the development time under control, simulation tools are used to verify the forming process in advance. At Aoi Machine Industry a project has been executed to accurately simulate springback of ultra-high strength steels in order to reduce the tool tryout time. In the first phase of the project the simulation settings were optimized based on B-Pillar model A made of Dual Phase 980. In the second phase, it was verified with B-Pillar model B whether these simulation settings were usable as general setting. Results showed that with the right settings it is very well possible to accurately simulate springback of ultra-high strength steels. In the third phase the project the stamping of a B-Pillar of Dual Phase 1180 was studied.

  7. Diffusion characteristics of plasma nitrided hard chromium on AISI 1010 steel

    Energy Technology Data Exchange (ETDEWEB)

    Danisman, Murat [Gedik Univ., Istanbul (Turkey). Electronic Engineering Dept.; Kocabas, Mustafa; Cansever, Nurhan [Yildiz Technical Univ., Istanbul (Turkey)

    2015-06-01

    In order to investigate the different Cr-N formation characteristics of plasma nitrided hard Cr coatings, Cr was electrodeposited on AISI 1010 steel and plasma nitrided at 600, 700 and 800 C for 3 h, 5 h and 7 h, respectively. Phase analyses of resulting Cr-N phases and grain size of Cr layer before and after nitriding process were calculated by X-ray diffraction analysis. Structure of nitride layer and its thickness were analyzed using scanning electron microscopy micrographs. The micrographs indicated that samples consisted of three distinctive layers. In order to distinguish these layers, scanning electron microscopy and energy dispersive spectroscopy (EDX) analysis were used as well as elemental distribution versus depth was plotted. The Cr-N diffusion was investigated by layer thickness measurements, and diffusion coefficient as well as activation energies were calculated.

  8. APT characterization of high nickel RPV steels

    Science.gov (United States)

    Miller, M. K.; Sokolov, M. A.; Nanstad, R. K.; Russell, K. F.

    2006-06-01

    The microstructures of three high nickel content pressure vessel steels have been characterized by atom probe tomography to investigate the influence of high nickel levels on the response to neutron irradiation of high and low copper pressure vessel steels. The high-nickel, low-manganese, low-copper VVER-1000 weld and forging exhibited lower than predicted levels of embrittlement during neutron irradiation. The Palisades weld exhibits a Δ T41 J of 102 °C which was significantly lower than the value of 154 °C predicted by Reg. Guide 1.99 Rev. 2. Atom probe tomography revealed nickel-, manganese-, and silicon-enriched precipitates in both the VVER-1000 base and weld materials after neutron irradiation. A high number density of copper-, nickel-, manganese-, silicon- and phosphorus-enriched precipitates were observed in the Palisades weld after neutron irradiation. Atom probe tomography also revealed high levels of phosphorus segregation to the dislocations in all three materials.

  9. Advanced high strength steels for automotive industry

    Directory of Open Access Journals (Sweden)

    Galán, J.

    2012-04-01

    Full Text Available The car industry is facing pressure because of the growing demand for more fuel-efficient passenger cars. In order to limit energy consumption and air pollution the weight of the carbody has to be reduced. At the same time, high levels of safety have to be guaranteed. In this situation, the choice of material becomes a key decision in car design. As a response to the requirements of the automotive sector, high strength steels and advanced high strength steels have been developed by the steel industry. These modern steel grades offer an excellent balance of low cost, light weight and mechanical properties.

    La industria del automóvil se enfrenta a una creciente demanda de vehículos de pasajeros más eficientes. Con el fin de disminuir el consumo de energía y la contaminación ambiental, el peso del vehículo tiene que ser reducido, al mismo tiempo que se garantizan altos niveles de seguridad. Ante esta situación, la elección de material se convierte en una decisión crucial en el diseño del vehículo. Como respuesta a las necesidades del sector automovilístico, nuevos aceros avanzados y de alta resistencia, han sido desarrollados por la industria siderúrgica. Dichos tipos de acero ofrecen un excelente equilibrio de precio, peso y propiedades mecánicas.

  10. Simultaneously Recovering High-Purity Chromium and Removing Organic Pollutants from Tannery Effluent

    Directory of Open Access Journals (Sweden)

    Jie Zong

    2016-01-01

    Full Text Available Chromium pollution is a serious issue because of carcinogenic toxicities of the pollutants and low recovery rate of chromium because of the presence of organic, such as protein and fat. In this work, high recovery rate and high purity of the chromium ion were successfully prepared by the way of acid enzyme, flocculant, and Fenton oxidation. The experiments were characterized by TG, TOC, UV-VIS, and SEM. In the work, the tannery waste chrome liquor was used as experimental material. The results showed that the percentage of reduction of TOC in the tannery waste chrome liquor by method of Fenton oxidation, acid enzyme, and the flocculant was 71.15%, 65.26%, and 22.05%, respectively. Therefore, the organism content of chrome tanning waste liquid was greatly reduced through the pretreatment. And the application experiment showed that the properties and grain surface and fibers of the tanned leather with commercial chromium powder and chrome tanning agent prepared from the chromium waste liquid treated with Fenton are nearly the same.

  11. Effects of carbon content and chromium segregation on creep rupture properties of low carbon and medium nitrogen type 316 stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Nakazawa, Takanori; Fujita, Nobuhiro; Kimura, Hidetaka [Nippon Steel Corp., Futtsu, Chiba (Japan). Steel Research Labs.; Komatsu, Hajime; Kotoh, Hiroyuki; Kaguchi, Hitoshi

    1997-05-01

    The creep rupture properties of type 316 stainless steels containing 0.005-0.022%C and 0.07%N have been investigated at 550degC and 600degC from the aspect of the grain boundary carbide precipitation which was changed with carbon content and chromium segregation. A small amount of carbide precipitated on grain boundaries during creep, because the solubility limit of the carbide is less than 0.005%. The creep rupture ductility of this steel increased with the reduction of carbon content from 0.010% to 0.005% while it decreased with increasing carbon content from 0.010% to 0.020%. Since the amount of grain boundary carbide decreased with reducing carbon content, the increase in ductility was due to the suppression of grain boundary embrittlement caused by the carbide. The creep rupture ductility of this steel was also improved by reducing chromium segregation. This behavior was attributed to the change in carbide morphology from concentrated type to dispersed one, which reduced the grain boundary embrittlement. (author)

  12. Influence of Processing and Heat Treatment on Corrosion Resistance and Properties of High Alloyed Steel Coatings

    Science.gov (United States)

    Hill, Horst; Weber, Sebastian; Raab, Ulrich; Theisen, Werner; Wagner, Lothar

    2012-09-01

    Corrosion and abrasive wear are two important aspects to be considered in numerous engineering applications. Looking at steels, high-chromium high-carbon tool steels are proper and cost-efficient materials. They can either be put into service as bulk materials or used as comparatively thin coatings to protect lower alloyed construction or heat treatable steels from wear and corrosion. In this study, two different corrosion resistant tool steels were used for the production of coatings and bulk material. They were processed by thermal spraying and super solidus liquid phase sintering as both processes can generally be applied to produce coatings on low alloyed substrates. Thermally sprayed (high velocity oxygen fuel) coatings were investigated in the as-processed state, which is the most commonly used condition for technical applications, and after a quenching and tempering treatment. In comparison, sintered steels were analyzed in the quenched and tempered condition only. Significant influence of alloy chemistry, processing route, and heat treatment on tribological properties was found. Experimental investigations were supported by computational thermodynamics aiming at an improvement of tribological and corrosive resistance.

  13. An EFTEM study on Z-phase nucleation in martensitic chromium steels

    Energy Technology Data Exchange (ETDEWEB)

    Golpayegani, A.; Andren, H.O. [Chalmers Univ. of Technology, Gothenburg (Sweden). Microscopy and Microanalysis, Dept. of Applied Physics

    2006-07-01

    9-12% Cr martensitic steels that are used in crucial parts of steam power plants have been found liable to the precipitation of Z-phase after long time at service temperature. This complex nitride consumes vanadium nitrides and leaves the matrix with a relatively big vanadium poor region causing the creep strength of material to fall drastically after several thousand hours. it is of great importance to monitor the initial stages of precipitation of this phase to understand the factors promoting it and to get ideas about ways to suppress or eliminate it. In this work, Z-phase has been characterized using energy-filtered TEM. lt has been found that VN provides the most suitable nucleation site for Z-phase since its lattice has the minimum misfit for starting the nucleation and it also provides vanadium for the growth. it has also been observed that the presence of niobium carbide close to the nucleation site is crucial for the nucleation and growth of this phase. (orig.)

  14. Modeling of structure of double-phase low-carbon chromium steels

    Science.gov (United States)

    Zolotarevskii, N. Yu.; Titovets, Yu. F.; Samoilov, A. N.; Hribernig, G.; Pichler, A.

    2007-01-01

    A physical model for determining the relative amount of phase components and the size of ferrite grains after decomposition of austenite in the process of cooling of double-phase steels is suggested. The main products of austenite transformation, i.e., polygonal ferrite, pearlite, bainite, and martensite, are considered. The driving forces of the transformation and the concentration of carbon on the phase surface are determined with the use of methods of computational thermodynamics. The model is based on equations of the classical theory of nucleation and growth. It allows for the structural features of the occurrence of γ → α transformation and contain some empirical parameters. The latter are determined using data of dilatometric measurements of the kinetics of austenite transformation and metallographic measurements of the size of ferrite grains. The model is used for predicting the kinetics of the transformation under the complex cooling conditions implemented by the VOEST-ALPINE STAHL LINZ GmbH rolling mill within the computer system for control of mechanical properties of hot-rolled strip.

  15. Effect of heat treatment on the wear resistance of high-carbon and high-nitrogen steels subjected to abrasive wear

    Science.gov (United States)

    Filippov, M. A.; Belozerova, T. A.; Blinov, V. M.; Kostina, M. A.; Val'kov, E. V.

    2006-03-01

    The effect of quenching and tempering on the capacity of steels based on chromium-carbon, chromium-nitrogen, and carbon-manganese austenite for strain-induced martensitic transformation, hardening, and wear resistance in the process of abrasive wear is studied. The steels contain 1-1.2% C or N and 18% Cr or Mn. The wear resistance of the studied steels having a structure of metastable austenite is compared to that of steel 110G13.

  16. Recent Progress in High Strength Low Carbon Steels

    Directory of Open Access Journals (Sweden)

    Zrník J.

    2006-01-01

    Full Text Available Advanced High Strength (AHS steels, among them especially Dual Phase (DP steels, Transformation Induced Plasticity (TRIP steels, Complex Phase (CP steels, Partially Martensite (PM steels, feature promising results in the field. Their extraordinary mechanical properties can be tailored and adjusted by alloying and processing. The introduction of steels with a microstructure consisting at least of two different components has led to the enlargement of the strength level without a deterioration of ductility. Furthermore, the development of ultra fine-grained AHS steels and their service performance are reviewed and new techniques are introduced. Various projects have been devoted to develop new materials for flat and long steel products for structural applications. The main stream line is High Strength, in order to match the weight lightening requirements that concern the whole class of load bearing structures and/or steel components and one of the most investigated topics is grain refinement.

  17. Investigation of the plastic fracture of high strength steels

    Science.gov (United States)

    Cox, T. B.; Low, J. R., Jr.

    1972-01-01

    This investigation deals in detail with the three recognized stages of plastic fracture in high strength steels, namely, void initiation, void growth, and void coalescence. The particular steels under investigation include plates from both commercial purity and high purity heats of AISI 4340 and 18 Ni, 200 grade maraging steels. A scanning electron microscope equipped with an X-ray energy dispersive analyzer, together with observations made using light microscopy, revealed methods of improving the resistance of high strength steels to plastic fracture.

  18. Performance of high-velocity oxy-fuel-sprayed chromium carbide-nickel chromium coating in an actual boiler environment of a thermal power plant

    Energy Technology Data Exchange (ETDEWEB)

    Sidhu, T.S.; Prakash, S.; Agrawal, R.D. [Industrial Technology Institute, Roorkee (India)

    2007-09-15

    The present study aims to evaluate the performance of a high-velocity oxy-fuel (HVOF)-sprayed Cr{sub 3}C{sub 2}-NiCr (chromium carbide-nickel chromium) coating on a nickel-based super-alloy in an actual industrial environment of a coal-fired boiler, with the objective to protect the boiler super-heater and reheater tubes from hot corrosion. The tests were performed in the platen super heater zone of a coal-fired boiler for 1,000 h at 900 degrees C under cyclic conditions. The Cr{sub 3}C{sub 2}-NiCr coating imparted the necessary protection to the nickel-based super alloy in the given environment. The dense and flat splat structure of the coating, and the formation of oxides of chromium and nickel and their spinels, might have protected the substrate super alloy from the inward permeation of corrosive species.

  19. CONTINUOUSLY-CYCLIC CASTING OF HOLLOW CYLINDER SLUGS OF HIGH-CHROMIUM CAST IRON

    Directory of Open Access Journals (Sweden)

    E. I. Marukovich

    2009-01-01

    Full Text Available The analysis of castings formation is presented and the package of measures dircted on increase of stability of casting process is developed. Parametres of casting of hollow cylindrical billets by the method of directional solidification out of white high-chromium cast iron are defined.

  20. Influences of copper on solidification structure and hardening behavior of high chromium cast irons

    Institute of Scientific and Technical Information of China (English)

    WANG Jun; XIONG Ji; FAN Hong-yuan; SHEN Bao-luo; GAO Sheng-ji

    2008-01-01

    The influences of copper on microstructure and the hardening behavior of high chromium cast irons subjected to sub-critical treatment were investigated.The results show that the mierostructure of the as-cast high chromium cast irons consists of retained austenite,martensite and M7 C3 type eutectic carbide.When copper is added into high chromium cast irons,austenite and carbide contents are increased.The increased addition of copper content from 0%to 1.84%leads to the increase of austenite and carbide from 15.9%and 20.0% to 61.0%and 35.5%,respectively.In the process of sub-critical treatment,the retained austenite in the matrix can be precipitated into secondary carbides and then transforms into martensite in cooling process,which causes the secondary hardening of the alloy under sub-critical treatment.High chromium cast irons containing copper in sub-critical treatment appear the second hardening curve peak due to the precipitation of copper from supersaturated matrix.

  1. Identification of Relevant Work Parameters of Ladle Furnace While Melting the High Ductility Steel and High-Carbon Steel

    Directory of Open Access Journals (Sweden)

    Warzecha M.

    2016-03-01

    Full Text Available In the present paper, secondary metallurgical treatment in ladle furnace during smelting the high carbon steel and steel with improved ductility for cold-deforming, under industrial conditions were analyzed.

  2. Long-term strength and allowable stresses of grade 10Kh9MFB and X10CrMoVNb9-1 (T91/P91) chromium heat-resistant steels

    Science.gov (United States)

    Skorobogatykh, V. N.; Danyushevskiy, I. A.; Schenkova, I. A.; Prudnikov, D. A.

    2015-04-01

    Currently, grade X10CrMoVNb9-1 (T91, P91) and 10Kh9MFB (10Kh9MFB-Sh) chromium steels are widely applied in equipment manufacturing for thermal power plants in Russia and abroad. Compilation and comparison of tensile, impact, and long-term strength tests results accumulated for many years of investigations of foreign grade X10CrMoVNb9-1, T91, P91, and domestic grade 10Kh9MFB (10Kh9MFB-Sh) steels is carried out. The property identity of metals investigated is established. High strength and plastic properties of steels, from which pipes and other products are made, for operation under creep conditions are confirmed. Design characteristics of long-term strength on the basis of tests with more than one million of hour-samples are determined ( and at temperatures of 500-650°C). The table of recommended allowable stresses for grade 10Kh9MFB, 10Kh9MFB-SH, X10CrMoVNb9-1, T91, and P91 steels is developed. The long-time properties of pipe welded joints of grade 10Kh9MFB+10Kh9MFB, 10Kh9MFB-Sh+10Kh9MFB-Sh, X10CrMoVNb9-1+X10CrMoVNb9-1, P91+P91, T91+T91, 10Kh9MFB (10Kh9MFB-Sh)+X10CrMoVNb9-1(T/P91) steels is researched. The welded joint reduction factor is experimentally determined.

  3. Development of a New Kind of High Strength Spring Steel

    Institute of Scientific and Technical Information of China (English)

    Dexiang XU; Zhongda YIN; Defu LIU

    2004-01-01

    A new kind of high strength, high toughness and high plasticity spring steel has been developed. The strength, the reduction of area and the elongation of the steel are all higher than those of the steel 60Si2CrVA. The decarburization resistance and the sag resistance are also higher than those of the steel 60Si2CrVA. It has good hardenability, and is suitable for making springs with big cross section. The bogie springs made of this kind of steel have passed 2×106 cycles without broken under the conditions of maximum stress of 906 MPa and the minimum stress of 388 MPa.

  4. Friction Stir Spot Welding of Advanced High Strength Steels

    Energy Technology Data Exchange (ETDEWEB)

    Santella, M. L.; Hovanski, Yuri; Grant, Glenn J.; Carpenter, Joseph A.; Warren, C. D.; Smith, Mark T.

    2008-12-28

    Experiments are continuing to evaluate the feasibility of friction stir spot welding advanced high-strength steels including, DP780, martensitic hot-stamp boron steel, and TRIP steels. Spot weld lap-shear strengths can exceed those required by industry standards such as AWS D8.1.

  5. Microstructure and mechanical properties of a new type of austempered boron alloyed high silicon cast steel

    Directory of Open Access Journals (Sweden)

    Chen Xiang

    2013-05-01

    Full Text Available In the present paper, a new type of austempered boron alloyed high silicon cast steel has been developed, and its microstructures and mechanical properties at different temperatures were investigated. The experimental results indicate that the boron alloyed high silicon cast steel comprises a dendritic matrix and interdendritic eutectic borides in as-cast condition. The dendritic matrix is made up of pearlite, ferrite, and the interdendritic eutectic boride is with a chemical formula of M2B (M represents Fe, Cr, Mn or Mo which is much like that of carbide in high chromium white cast iron. Pure ausferrite structure that consists of bainitic ferrite and retained austenite can be obtained in the matrix by austempering treatment to the cast steel. No carbides precipitate in the ausferrite structure and the morphology of borides remains almost unchanged after austempering treatments. Secondary boride particles precipitate during the course of austenitizing. The hardness and tensile strength of the austempered cast steel decrease with the increase of the austempering temperature, from 250 篊 to 400 篊. The impact toughness is 4-11 J昪m-2 at room temperature and the impact fracture fractogragh indicates that the fracture is caused by the brittle fracture of the borides.

  6. High-temperature degradation and protection of ferritic and austenitic steels in steam generators

    Science.gov (United States)

    Martínez-Villafañe, A.; Almeraya-Calderón, M. F.; Gaona-Tiburcio, C.; Gonzalez-Rodriguez, J. G.; Porcayo-Calderón, J.

    1998-02-01

    The useful life of superheaters and reheaters of power stations which use heavy fuel oil is shortened and their continuous service is inhibited by corrosion (fireside) and creep-type problems. The increase of corrosion attack on boilers is caused by the presence of fuel ash deposits containing mainly vanadium, sodium, and sulfur which form low-melting-point compounds. The tubes are exposed to the action of high stresses and high temperatures, producing the so-called “creep damage.” In this work, two kinds of results are reported: lab and field studies using a 2.25Cr-1Mo steel. The laboratory work was in turn divided into two parts. In the first, the steel was exposed to the action of natural ash deposits in oxidant atmospheres at 600 ° for 24 h. In the second part, tensile specimens were creep tested in Na2SO4, V2O5, and their mixture over a temperature range of 580 to 620 °. In the field work, components of a power station were coated with different types of nickel-and iron-base coatings containing chromium, Fe-Cr, and Fe-Si using the powder flame spraying technique. After testing, the coated tubes were analyzed using electron microscopy. The results showed that all the coating systems had good corrosion resistance, especially those containing silicon or chromium.

  7. Anti corrosion layer for stainless steel in molten carbonate fuel cell - comprises phase vapour deposition of titanium nitride, aluminium nitride or chromium nitride layer then oxidising layer in molten carbonate electrolyte

    DEFF Research Database (Denmark)

    2000-01-01

    Forming an anticorrosion protective layer on a stainless steel surface used in a molten carbonate fuel cell (MCFC) - comprises the phase vapour deposition (PVD) of a layer comprising at least one of titanium nitride, aluminium nitride or chromium nitride and then forming a protective layer in situ...

  8. Novel high chromium containing braze filler metals for heat exchanger applications

    Energy Technology Data Exchange (ETDEWEB)

    Rangaswamy, S.; Fortuna, D. [Sulzer Metco, Troy (United States)

    2007-07-01

    A new family of boron-free, high chromium containing braze filler metal compositions were developed (Amdry 105, Amdry 108, Amdry 805). Filler metal properties including metallurgical phases, melting range, flow, corrosion resistance and high temperature oxidation resistance are reported. Additionally, the technical and economical advantages of using these new filler metals in fabricating flat plate type of heat exchangers and metallic catalytic converters is discussed. (orig.)

  9. Corrosion Behavior of S450EW Low-alloy Weathering Steel in Cyclically Alternate Corrosion Environments

    Institute of Scientific and Technical Information of China (English)

    Jun-shan WANG; Pei-yang SHI; Cheng-jun LIU; Mao-fa JIANG

    2015-01-01

    Weathering steel is widely used in various ifelds due to its excellent mechanical properties and high corrosion resistance. The effect of chromium content on the S450EW weathering steel in cyclic immersion test was studied. The results indicated that the corrosion resistance of S450EW weathering steel is closely related to chromium content. The addition of chromium signiif-cantly inhibited the weathering steel corrosion. The corrosion rate of experimental steel after 96 h immersion was 1.101 g·m−2·h−1. The rust of S450EW weathering steel was mainly constituted of FeOOH and Fe3O4 phase, and the elevation of chromium content promoted the formation of α-FeOOH. The ifne precipitates of the two phases contributed to the formation of dense dust layer of test steel. Furthermore, the increase of chromium is beneifcial for the cure of original defects and cracks of the rust layer via the enrich-ment of chromium. The corrosion potential and the resistance of corrosion process were thus increased, protecting the experimental steel from further corrosion. A S450EW steel with corrosion resistance more than 1.5 times of Q450NQR1 steel was prepared.

  10. Radiolysis driven changes to oxide stability during irradiation-corrosion of 316L stainless steel in high temperature water

    Science.gov (United States)

    Raiman, Stephen S.; Bartels, David M.; Was, Gary S.

    2017-09-01

    316L stainless steel samples were irradiated with a proton beam while simultaneously exposed to high temperature water with hydrogen (320 °C, 3 wppm H2, neutral pH) to study the effect of radiation on corrosion. The inner oxides on irradiated samples were found to be depleted in chromium when compared to the inner oxides on unirradiated samples exposed to the same conditions. Additionally, hematite was found on the oxide surfaces of irradiated samples, but not on unirradiated samples. Sample areas which were not directly irradiated but were exposed to the flow of irradiated water also exhibited chromium-deficient inner oxides and had hematite on their surfaces, so it is concluded that water radiolysis is the primary driver of both effects. Thermodynamic calculations and radiolysis modeling were used to show that radiolytic production of hydrogen peroxide was sufficient to raise corrosion potential high enough to cause the dissolution of chromium-rich spinel oxides which make up the inner oxide layer on stainless steel in high temperature water.

  11. Nickel-chromium plasma spray coatings: A way to enhance degradation resistance of boiler tube steels in boiler environment

    Energy Technology Data Exchange (ETDEWEB)

    Sidhu, B.S.; Prakash, S.

    2006-03-15

    Boiler tube steels, namely low carbon steel ASTM-SA210-Grade A1 (GrA1), 1Cr-0.5Mo steel ASTM-SA213-T-11 (T11), and 2.25Cr-1Mo steel ASTM-SA213-T-22 (T22), were used as substrate steels. Ni-22Cr-10AI-1Y powder was sprayed as a bond coat 150 {mu}m thick before a 200 {mu}m final coating of Ni-20Cr was applied. Coatings were characterized prior to testing in the environment of a coal fired boiler. The uncoated and coated steels were inserted in the platen superheater zone of a coal fired boiler at around 755{sup o}C for 10 cycles, each 100 h. Coated steels showed lower degradation (erosion-corrosion) rate than uncoated steels showed. The lowest rate was observed in the case of Ni-20Cr coated T11 steel. Among the uncoated steels, the observed rate of degradation was the lowest for the T22 steel.

  12. Nickel-chromium plasma spray coatings: A way to enhance degradation resistance of boiler tube steels in boiler environment

    Science.gov (United States)

    Sidhu, Buta Singh; Prakash, S.

    2006-03-01

    Boiler tube steels, namely low carbon steel ASTM-SA-210-Grades A1 (GrA1), 1Cr-0.5Mo steel ASTM-SA213-T-11 (T11), and 2.25Cr-1 Mo steel ASTM-SA213-T-22(T22), were used as substrate steels. Ni-22Cr-10Al-1Y powder was sprayed as a bond coat 150 μm thick before a 200 μm final coating of Ni-20Cr was applied Coatings were characterized prior to testing in the environment of a coal fire boiler. The uncoated and coated steels were inserted in the platen superheater zone of a coal fired boiler at around 755°C for 10 cycles, each 100 h. Coated steels showed lower degradation (erosion-corrosion) rate than uncoated steels showed. The lowest rate was observed in the case of Ni-20Cr coated T11 steel. Among the uncoated steels, the observed rate of degradation was the lowest for the T22 steel.

  13. TO SELECTION OF TECHNOLOGICAL SCHEME OF SOFTENING HEAT TREATMENT FOR HIGH CHROMIUM CAST IRON

    Directory of Open Access Journals (Sweden)

    V. G. Efremenko

    2014-03-01

    Full Text Available Purpose. High chromium cast irons with austenitic matrix have low machinability. The aim of work is search of new energy-saving modes of preliminary softening heat treatment enhancing the machinability of castings by forming an optimum microstructure. Methodology. Metallographic analysis, hardness testing and machinability testing are applied. Findings. It was found out that high temperature annealing with continuous cooling yields to martensite-austenite matrix in cast iron 270Х15Г2Н1MPhT, which abruptly affects the machinability of cast iron. Significant improvement of machinability is achieved by forming of structure "ferrite + granular carbides" and by decline of hardness to 37-39 HRC in the case of two-stage isothermal annealing in the subcritical temperature range or by the use of quenching and tempering (two-step or cyclic. Originality. It was found that the formation of the optimal structure of the matrix and achievement of desired hardness level needed for improving machinability of high chromium cast iron containing 3 % austenite-forming elements, can be obtained: 1 due to pearlite original austenite followed by spherodization eutectoid carbides, and 2 by getting predominantly martensite structure followed by the decay of martensite and carbides coagulation at high-temperature tempering. Practical value. The new energy-saving schemes of softening heat treatment to ensure the growth of machinability of high chromium cast iron, alloyed by higher quantity of austenite forming elements, are proposed.

  14. Phase diagram calculation of high chromium cast irons and influence of its chemical composition

    Energy Technology Data Exchange (ETDEWEB)

    Li Da; Liu Ligang; Zhang Yunkun; Ye Chunlei [National Key Laboratory of Metastable Materials Science and Technology, College of Material Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Ren Xuejun [School of Engineering, Liverpool John Moores University, Liverpool L3 3AF (United Kingdom); Yang Yulin [National Key Laboratory of Metastable Materials Science and Technology, College of Material Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Yang Qingxiang [National Key Laboratory of Metastable Materials Science and Technology, College of Material Science and Engineering, Yanshan University, Qinhuangdao 066004 (China)], E-mail: qxyang@ysu.edu.cn

    2009-02-15

    The phase transformation and the carbide precipitation temperatures of the high chromium cast iron with Cr content of 15% were measured by using differential scanning calorimetry (DSC). The matrix and the type of carbides of the specimen after quenching were determined by using X-ray diffraction (XRD) in this work. Meanwhile, the shape and the number of carbides in the different specimens were detected by using optical microscope, scanning electron microscope (SEM) and energy dispersive spectrometer (EDS). The equilibrium phase of this high chromium cast iron was calculated by using Thermo-Calc software based on above experiments. The calculation results obtained from Thermo-Calc software is agreed with the ones from experiments. The work provides a practical method for engineers and researchers in related areas.

  15. Development and Application of Die-Casting High Speed Steel Rolls

    Institute of Scientific and Technical Information of China (English)

    JIANG Zhi-qiang; FU Han-guang; DING Yu-cheng

    2005-01-01

    Due to its high hardness, good red hardness and excellent wear resistance at high temperature, high speed steel (HSS) is fit for the roll manufacture. In order to overcome the segregation of centrifugal casting of HSS roll, die-cast processes were developed and its effects on the properties of the HSS roll were investigated. It was found that pressure, pressing time and speed are three important factors affecting shrinkage cavity. For pouring temperature of 1 400-1 450 ℃, pressure of 150-160 MPa, pressing time of 120-150 s and pressing speed of 14-16 mm/s, a compact HSS roll was obtained, which has no segregation and small working allowance. In the high speed wire rod rolling mill, service life of the HSS roll is 5 to 8 times longer than that of high nickel chromium infinite chilled cast iron roll.

  16. Mechanical properties and microstructure of advanced ferritic-martensitic steels used under high dose neutron irradiation

    Science.gov (United States)

    Shamardin, V. K.; Golovanov, V. N.; Bulanova, T. M.; Povstianko, A. V.; Fedoseev, A. E.; Goncharenko, Yu. D.; Ostrovsky, Z. E.

    Some results of the study of mechanical properties and structure of ferritic-martensitic chromium steels with 13% and 9% chromium, irradiated in the BOR-60 reactor up to different damage doses are presented in this report. Results concerning the behaviour of commercial steels, containing to molybdenum, vanadium and niobium, and developed for the use in fusion reactors, are compared to low-activation steels in which W and Ta replaced Mo and Nb. It is shown that after irradiation to the dose of ˜10 dpa at 400°C 0.1C-9Cr-1W, V, Ta steels are prone to lower embrittlement as deduced from fracture surface observations of tensile specimens. Peculiarities of fine structure and fracture mode, composition and precipitation reactions in steels during irradiation are discussed.

  17. High temperature deformation of silicon steel

    Energy Technology Data Exchange (ETDEWEB)

    Rodriguez-Calvillo, Pablo, E-mail: pablo.rodriguez@ctm.com.es [CTM - Technologic Centre, Materials Technology Area, Manresa, Cataluna (Spain); Department of Materials Science and Metallurgical Engineering, Universidad Politecnica de Cataluna, Barcelona (Spain); Houbaert, Yvan, E-mail: Yvan.Houbaert@UGent.be [Department of Materials Science and Engineering, University of Ghent (Belgium); Petrov, Roumen, E-mail: Roumen.Petrov@ugent.be [Department of Materials Science and Engineering, University of Ghent (Belgium); Kestens, Leo, E-mail: Leo.kestens@ugent.be [Department of Materials Science and Engineering, University of Ghent (Belgium); Colas, Rafael, E-mail: rafael.colas@uanl.edu.mx [Facultad de Ingenieria Mecanica y Electrica, Universidad Autonoma de Nuevo Leon (Mexico); Centro de Innovacion, Investigacion y Desarrollo en Ingenieria y Tecnologia, Universidad Autonoma de Nuevo Leon (Mexico)

    2012-10-15

    The microstructure and texture development during high temperature plane strain compression of 2% in weight silicon steel was studied. The tests were carried out at a constant strain rate of 5 s{sup -1} with reductions of 25, 35 and 75% at temperatures varying from 800 to 1100 Degree-Sign C. The changes in microstructure and texture were studied by means of scanning electron microscopy and electron backscattered diffraction. The microstructure close to the surface of the samples was equiaxed, which is attributed to the shear caused by friction, whereas that at the centre of the specimens was made of a mixture of elongated and fine equiaxed grains, the last ones attributed to the action of dynamic recovery followed by recrystallization. It was found that the volume fraction of these equiaxed grains augmented as reduction and temperature increased; a 0.7 volume fraction was accomplished with a 75% reduction at 1100 Degree-Sign C. The texture of the equiaxed and elongated grains was found to vary with the increase of deformation and temperature, as the {gamma}-fibre tends to disappear and the {alpha}-fibre to increase towards the higher temperature range. -- Highlights: Black-Right-Pointing-Pointer The plastic deformation of a silicon containing steel is studied by plane strain compression. Black-Right-Pointing-Pointer Equiaxed and elongated grains develop in different regions of the sample due to recrystallization. Black-Right-Pointing-Pointer Texture, by EBSD, is revealed to be similar in either type of grains.

  18. Synergistic Computational and Microstructural Design of Next- Generation High-Temperature Austenitic Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Karaman, Ibrahim [Texas A& M Engineering Experiment Station, College Station, TX (United States); Arroyave, Raymundo [Texas A& M Engineering Experiment Station, College Station, TX (United States)

    2015-07-31

    The purpose of this project was to: 1) study deformation twinning, its evolution, thermal stability, and the contribution on mechanical response of the new advanced stainless steels, especially at elevated temperatures; 2) study alumina-scale formation on the surface, as an alternative for conventional chromium oxide, that shows better oxidation resistance, through alloy design; and 3) design new generation of high temperature stainless steels that form alumina scale and have thermally stable nano-twins. The work involved few baseline alloys for investigating the twin formation under tensile loading, thermal stability of these twins, and the role of deformation twins on the mechanical response of the alloys. These baseline alloys included Hadfield Steel (Fe-13Mn-1C), 316, 316L and 316N stainless steels. Another baseline alloy was studied for alumina-scale formation investigations. Hadfield steel showed twinning but undesired second phases formed at higher temperatures. 316N stainless steel did not show signs of deformation twinning. Conventional 316 stainless steel demonstrated extensive deformation twinning at room temperature. Investigations on this alloy, both in single crystalline and polycrystalline forms, showed that deformation twins evolve in a hierarchical manner, consisting of micron–sized bundles of nano-twins. The width of nano-twins stays almost constant as the extent of strain increases, but the width and number of the bundles increase with increasing strain. A systematic thermomechanical cycling study showed that the twins were stable at temperatures as high as 900°C, after the dislocations are annealed out. Using such cycles, volume fraction of the thermally stable deformation twins were increased up to 40% in 316 stainless steel. Using computational thermodynamics and kinetics calculations, we designed two generations of advanced austenitic stainless steels. In the first generation, Alloy 1, which had been proposed as an alumina

  19. Heavy Metal Resistances and Chromium Removal of a Novel Cr(VI)-Reducing Pseudomonad Strain Isolated from Circulating Cooling Water of Iron and Steel Plant.

    Science.gov (United States)

    Zhang, Jian-Kun; Wang, Zhen-Hua; Ye, Yun

    2016-12-01

    Three bacterial isolates, GT2, GT3, and GT7, were isolated from the sludge and water of a circulating cooling system of iron and steel plant by screening on Cr(VI)-containing plates. Three isolates were characterized as the members of the genus Pseudomonas on the basis of phenotypic characteristics and 16S rRNA sequence analysis. All isolates were capable of resisting multiple antibiotics and heavy metals. GT7 was most resistant to Cr(VI), with a minimum inhibitory concentration (MIC) of 6.5 mmol L(-1). GT7 displayed varied rates of Cr(VI) reduction in M2 broth, which was dependent on pH, initial Cr(VI) concentration, and inoculating dose. Total chromium analysis revealed that GT7 could remove a part of chromium from the media, and the maximum rate of chromium removal was up to 40.8 %. The Cr(VI) reductase activity of GT7 was mainly associated with the soluble fraction of cell-free extracts and reached optimum at pH 6.0∼8.0. The reductase activity was apparently enhanced by external electron donors and Cu(II), whereas it was seriously inhibited by Hg(II), Cd(II), and Zn(II). The reductase showed a K m of 74 μmol L(-1) of Cr(VI) and a V max of 0.86 μmol of Cr(VI) min(-1) mg(-1) of protein. The results suggested that GT7 could be a promising candidate for in situ bioremediation of Cr(VI).

  20. The Bendability of Ultra High strength Steels

    Science.gov (United States)

    Hazra, S. K.; Efthymiadis, P.; Alamoudi, A.; Kumar, R. L. V.; Shollock, B.; Dashwood, R.

    2016-08-01

    Automotive manufacturers have been reducing the weight of their vehicles to meet increasingly stringent environmental legislation that reflects public demand. A strategy is to use higher strength materials for parts with reduced cross-sections. However, such materials are less formable than traditional grades. The frequent result is increased processing and piece costs. 3D roll forming is a novel and flexible process: it is estimated that a quarter of the structure of a vehicle can be made with a single set of tooling. Unlike stamping, this process requires material with low work hardening rates. In this paper, we present results of ultra high strength steels that have low elongation in a tension but display high formability in bending through the suppression of the necking response.

  1. Microstructure formation and properties of abrasion resistant cast steel

    OpenAIRE

    S. Parzych; Krawczyk, J.

    2010-01-01

    The so-called adamitic cast steels are characterised by a high abrasion resistance. These cast steels are of a pearlitic matrix with uniformly distributed hypereutectoid cementite precipitates. Apart from hypereutectoid cementite very often transformed ledeburite also occurs in the microstructure of these cast steels. Such cast steels contain chromium (app. 1 %) and nickel (app. 0.5 %) as alloy additions and sometimes their silicon content is increased. The presence of molybdenum is also perm...

  2. Optimal welding technology of high strength steel S690QL

    Directory of Open Access Journals (Sweden)

    Dusan Arsic

    2015-02-01

    Full Text Available In this paper is presented the detailed procedure for defining the optimal technology for welding the structures made of the high strength steel S690QL. That steel belongs into a group of steels with exceptional mechanical properties. The most prominent properties are the high tensile strength and impact toughness, at room and at elevated temperatures, as well. However, this steel has a negative characteristic - proneness to appearance of cold cracks.  That impedes welding and makes as an imperative to study different aspects of this steel's properties as well as those of eventual filler metal. Selection and defining of the optimal welding technology of this high strength steel is done for the purpose of preserving the favorable mechanical properties once the welded joint is realized; properties of the welded metal and the melting zone, as well as in the heat affected zone, which is the most critical zone of the welded joint.

  3. Formability Characterization of a New Generation High Strength Steels

    Energy Technology Data Exchange (ETDEWEB)

    Sriram Sadagopan; Dennis Urban; Chris Wong; Mai Huang; Benda Yan

    2003-05-16

    Advanced high strength steels (AHSS) are being progressively explored by the automotive industry all around the world for cost-effective solutions to accomplish vehicle lightweighting, improve fuel economy, and consequently reduce greenhouse emissions. Because of their inherent high strength, attractive crash energy management properties, and good formability, the effective use of AHSS such as Duel Phase and TRIP (Transformation Induced Plasticity) steels, will significantly contribute to vehicle lightweighting and fuel economy. To further the application of these steels in automotive body and structural parts, a good knowledge and experience base must be developed regarding the press formability of these materials. This project provides data on relevant intrinsic mechanical behavior, splitting limits, and springback behavior of several lots of mild steel, conventional high strength steel (HSS), advanced high strength steel (AHSS) and ultra-high strength steel (UHSS), supplied by the member companies of the Automotive Applications Committee (AAC) of the American Iron and Steel Institute (AISI). Two lots of TRIP600, which were supplied by ThyssenKrupp Stahl, were also included in the study. Since sheet metal forming encompasses a very diverse range of forming processes and deformation modes, a number of simulative tests were used to characterize the forming behavior of these steel grades. In general, it was found that formability, as determined by the different tests, decreased with increased tensile strength. Consistant with previous findings, the formability of TRIP600 was found to be exceptionally good for its tensile strength.

  4. Surface modification of low activation ferritic–martensitic steel EK-181 (Rusfer) by high temperature pulsed plasma flows

    Energy Technology Data Exchange (ETDEWEB)

    Emelyanova, O.V.; Dzhumaev, P.S.; Yakushin, V.L.; Kalin, B.A.; Ganchenkova, M.G.; Khein, A.T. [National Research Nuclear University, MEPhI (Moscow Engineering Physics Institute), Moscow (Russian Federation); Leontyeva-Smirnova, M.V. [JSC A.A. Bochvar All-Russian Scientific Research Institute for Inorganic Materials, Moscow (Russian Federation); Valiev, R.Z.; Enikeev, N.A. [Ufa State Aviation Technical University, Ufa (Russian Federation); Shao, L.; Aydogan, E. [Texas A& M University, College Station, TX 77840 (United States); Short, M. [Massachusetts Institute of Technology, Cambridge, MA (United States); Garner, F. [Radiation Effects Consulting, Richland, WA 99354 (United States)

    2015-12-15

    The changes due to pulsed plasma flow irradiation on the near-surface microstructure and mechanical properties of the high-chromium, ferritic–martensitic steel EK-181 (Fe16Cr12W2VTaB) have been quantified. Irradiation of EK-181 in this manner produces a microstructural gradient near the material surface, with a two dimensional nanostructured cellular surface. The microstructure and mechanical properties of the modified layer are independent of the initial microstructure and phase composition, and are strongly defined solely by parameters of the plasma flow. High thermal stability of the pulsed plasma-modified layer was explicitly demonstrated.

  5. 76 FR 38697 - High Pressure Steel Cylinders From China

    Science.gov (United States)

    2011-07-01

    ..., 2011 (76 FR 28807). The conference was held in Washington, DC, on June 1, 2011, and all persons who... COMMISSION High Pressure Steel Cylinders From China Determinations On the basis of the record \\1\\ developed... injured by reason of imports from China of high pressure steel cylinders, provided for in subheading...

  6. 77 FR 37712 - High Pressure Steel Cylinders From China

    Science.gov (United States)

    2012-06-22

    ... Commission, Washington, DC, and by publishing the notice in the Federal Register on January 23, 2012 (77 FR... COMMISSION High Pressure Steel Cylinders From China Determinations On the basis of the record \\1\\ developed... imports of high pressure steel cylinders from China, provided for in subheading 7311.00.00 of...

  7. Optimizing hardenability of high chromium white cast iron

    Institute of Scientific and Technical Information of China (English)

    SU Ying-long; LI Dan; ZHANG Xue-kun

    2006-01-01

    The formulas proposed by J. Dodd and J. L. Parks for calculating the hardenability of high-Cr white cast iron under continuous cooling condition was recommended. For broader application, some supplements were made to the formula. Through tests on the half-cooling time of typical castings, the compositions of ideal alloys were precisely designed using the Dodd's formula. Hardness testing of heat-treated castings showed that the designed compositions were correct. The application of castings demonstrated excellent abrasion resistance.

  8. REVIEW AND PROSPECT OF HIGH STRENGTH LOW ALLOY TRIP STEEL

    Institute of Scientific and Technical Information of China (English)

    L. Li; P. Wollants; Y.L. He; B.C. De Cooman; X.C. Wei; Z.Y. Xu

    2003-01-01

    Research status of high strength low alloy TRIP (transformation induced plasticity)steels for automobile structural parts is briefly described. Composition and microstructure factors especially the morphology, size and volume fraction of retained austenite,which largely influence the strength and ductility of the steel, are reviewed and discussed one after another. Modelling of the inter-critical annealing and martempering processes as well as the designing of the TRIP steel aided by commercial software are introduced. Some special aspects of the dynamic mechanical properties of TRIP steel are firstly reported.

  9. Oxidation of Palladium-Chromium Alloys for High Temperature Applications

    Science.gov (United States)

    Piltch, Nancy D.; Jih-Fen, Lei; Zeller, Mary V.

    1994-01-01

    An alloy consisting of Pd with 13 wt % Cr is a promising material for high temperature applications. High temperature performance is degraded by the oxidation of the material, which is more severe in the fine wires and thin films used for sensor applications than in the bulk. The present study was undertaken to improve our understanding of the physical and chemical changes occurring at these temperatures and to identify approaches to limit oxidation of the alloy. The alloy was studied in both ribbon and wire forms. Ribbon samples were chosen to examine the role of grain boundaries in the oxidation process because of the convenience of handling for the oxidation studies. Wire samples 25 microns in diameter which are used in resistance strain gages were studied to correlate chemical properties with observed electrical, physical, and structural properties. Overcoating the material with a metallic Cr film did prevent the segregation of Pd to the surface; however, it did not eliminate the oxidation of the alloy.

  10. Fatigue Life of High-Strength Steel Offshore Tubular Joints

    DEFF Research Database (Denmark)

    Petersen, Rasmus Ingomar; Agerskov, Henning; Lopez Martinez, Luis

    1996-01-01

    In the present investigation, the fatigue life of tubular joints in offshore steel structures is studied. Two test series on full-scale tubular joints have been carried through. One series was on joints in conventional offshore structural steel, and the other series was on joints in high-strength...... steel with a yield stress of 820-830 MPa and with high weldability and toughness properties. The test specimens of both series had the same geometry. The present report concentrates on the results obtained in the investigation on the high-strength steel tubular joints.The test specimens were fabricated...... amplitude fatigue test results showed shorter fatigue lives in variable amplitude loading than should be expected from the linear fatigue damage accumulation formula. Furthermore, the fatigue tests on high-strength steel tubular joints showed slightly longer fatigue lives than those obtained...

  11. Recrystallization of High Carbon Steel during High Strain Rate

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The recrystallization of high carbon steel during high temperature and high speed rolling has been studied by analyzing the stress-strain curves and the austenite grain size.Isothermal multi-pass hot compression at high strain rate was carried out by Gleeble-2000. The austenite grain size was measured by IBAS image analysis system. The results show that static recrystallization occurred at interpass time under pre-finish rolling, and at the finish rolling stage, due to the brief interpass time, static recrystallization can not be found.

  12. APPLICATION OF POWDER HIGH-SPEED STEEL AS ANTIFRICTION MATERIAL

    Directory of Open Access Journals (Sweden)

    M. Beznak

    2011-01-01

    Full Text Available The influence of disulphide molybdenum additives on antifriction characteristics of powder high-speed steel produced by means of hot hydrostatic pressing is investigated. It is shown that disulphide molybdenum additives promote the decrease of coefficient of friction and temperature in hearth of friction as a result the increase of wear resistance of steel.

  13. Development of third generation advanced high strength steels

    Science.gov (United States)

    McGrath, Meghan Colleen

    Lightweight duplex steels with combinations of either bainite, acicular ferrite, and austenite or martensite and austenite were investigated as third generation advanced high strength steels targeted for automotive applications. Large additions of manganese (> 13 wt%) and carbon (Strength and ductility were increased while density was decreased with aluminum additions between 2.4 and 5.5 wt% to the steel. This research addressed the dependence of alloying on microstructures and mechanical behavior for high manganese and aluminum duplex steels that were cast and subsequently hot rolled. Duplex steels with different volume fractions of primary delta-ferrite were used to study the crystallography of austenite fanned during the peritectic reaction. Solute profiles across the peritectic interface showed aluminum segregated near the interface which promoted bainitic ferrite formation. Thermal treatments were used to manipulate the concentration and type of oxides and the ferrite plate density was found to correlate with inclusions of low misfit in steels with austenite grain size of 16.5 microm. A steel with bainite and acicular ferrite produced an ultimate tensile strength of 970 MPa and elongation of 40%. The mechanical prope1iies depended on the strengths and size of the microstructural constituents. Work hardening behavior was examined in a steel exhibiting multiple martensitic transformation induced plasticity (gamma-austenite→epsilon-smartensite→alpha-martensite). A strain hardening exponent as high as 1.4 was observed with ultimate tensile strength and elongation as high as 1,165 MPa and 34%.

  14. Laser welding of advanced high strength steels

    OpenAIRE

    Ahmed, Essam Ahmed Ali

    2011-01-01

    This research work focuses on characterization of CO2 laser beam welding (LBW) of dual phase (DP) and transformation induced plasticity (TRIP) steel sheets based on experimental, numerical simulation and statistical modeling approaches. The experimental work aimed to investigate the welding induced-microstructures, hardness, tensile properties and formability limit of laser welding butt joints of DP/DP, TRIP/TRIP and DP/TRIP steel sheets under different welding speeds. The effects of shieldin...

  15. Diffraction line-shapes, Fermi surface nesting, and quantum criticality in antiferromagnetic chromium at high pressure.

    Energy Technology Data Exchange (ETDEWEB)

    Jaramillo, R.; Feng, Y.; Rosenbaum, T. F.; Harvard Univ.; Univ. of Chicago

    2010-05-01

    We explore the behavior of the nested bandstructure of chromium as a function of temperature and pressure to the point where magnetism disappears. X-ray diffraction measurements of the charge order parameter suggest that the nesting condition is maintained at high pressure, where the spin density wave ground state is destabilized by a continuous quantum phase transition. By comparing diffraction line-shapes measured throughout the temperature-pressure phase diagram we are able to identify and describe three regimes: thermal near-critical, weak coupling ground state, and quantum critical.

  16. 77 FR 6627 - National Emission Standards for Hazardous Air Pollutant Emissions: Hard and Decorative Chromium...

    Science.gov (United States)

    2012-02-08

    ... chromium electroplating is used for items such as automotive trim, metal furniture, bicycles, hand tools... steel manufacturing plants or electric arc furnace steelmaking facilities (minimills) that produce steel...

  17. Carbon diffusion and phase transformations during gas carburizing of high-alloyed stainless steels: Experimental study and theoretical modeling

    Science.gov (United States)

    Turpin, T.; Dulcy, J.; Gantois, M.

    2005-10-01

    Gas carburizing of high-alloyed stainless steels increases surface hardness, as well as the overall mechanical characteristics of the surface. The growth of chromium-rich carbides during carbon transfer into the steel causes precipitation hardening in the surface, but decreases the chromium content in solid solution. In order to maintain a good corrosion resistance in the carburized layer, the stainless steel composition and the carburizing process need to be optimized. To limit the experimental work, a methodology using software for modeling the thermodynamic and kinetic properties in order to simulate carbon diffusion and phase transformations during gas carburizing is presented. Thermodynamic calculations are initially used to find the optimum parameters ( T, carbon wt pct, etc.) in order to maintain the highest Cr and Mo contents in the austenitic solid solution. In a second step, kinetic calculations using the diffusion-controlled transformations (DICTRA) software are used to predict how the amount of the different phases varies and how the carbon profile in the steel changes as a function of time during the process. Experimental carbon profiles were determined using a wavelength-dispersive spectrometer for electron-probe microanalysis (WDS-EPMA), while carbide compositions were measured by energy-dispersive spectroscopy_X (EDS_X) analyses. A good agreement between calculated and experimental values was observed for the Fe-13Cr-5Co-3Ni-2Mo-0.07C and the Fe-12Cr-2Ni-2Mo-0.12C (wt pct) martensitic stainless steels at 955 °C and 980 °C.

  18. Cladding of High Mn Steel on Low C Steel by Explosive Welding

    OpenAIRE

    ACARER, Mustafa

    2014-01-01

    High Mn steel containing about 16% Mn was cladded to a low C steel by explosive welding. The experimental results showed that the bonding interface has a wavy morphology; the welding interface has the characteristics of both sharp transition and local melted zones between 2 metals. Hardness increased near the welding interface due to excess plastic deformation in the explosion area and phase transformation from g (f.c.c.) to a (b.c.c.).

  19. Demonstrating Nonhexavelent Chrome Steel Conversion Coatings on Stryker High Hard Armor Steel Hatches

    Science.gov (United States)

    2014-01-01

    embrittlement are as follows: 1. Any ferrous -based alloy exhibiting hardness greater than Rc35 (e.g., high-strength steel) requires testing and heat...section is based on the findings from WP-1521. Most of the conversion coating work thus far has focused on the use of TCP on aluminum alloys . In...recent years, TCP has enjoyed good success on aluminum. However, for steel alloys and phosphated surfaces, further development is needed. One of the

  20. Friction Stir Spot Welding of Advanced High Strength Steels

    Energy Technology Data Exchange (ETDEWEB)

    Hovanski, Yuri; Grant, Glenn J.; Santella, M. L.

    2009-11-13

    Friction stir spot welding techniques were developed to successfully join several advanced high strength steels. Two distinct tool materials were evaluated to determine the effect of tool materials on the process parameters and joint properties. Welds were characterized primarily via lap shear, microhardness, and optical microscopy. Friction stir spot welds were compared to the resistance spot welds in similar strength alloys by using the AWS standard for resistance spot welding high strength steels. As further comparison, a primitive cost comparison between the two joining processes was developed, which included an evaluation of the future cost prospects of friction stir spot welding in advanced high strength steels.

  1. 76 FR 77964 - High Pressure Steel Cylinders From the People's Republic of China: Preliminary Determination of...

    Science.gov (United States)

    2011-12-15

    ...'' or ``affiliated persons'': (A) Members of a family, including brothers and sisters (whether by the... International Trade Administration High Pressure Steel Cylinders From the People's Republic of China... Commerce (``Department'') preliminarily determines that high pressure steel cylinders (``steel cylinders...

  2. Erosion-corrosion investigation of high chromium cast irons using newly designed jet type tester

    Institute of Scientific and Technical Information of China (English)

    TU Xiao-hui; LIU Jun-quan; LI Wei; ZHANG Feng-hua; SU Jun-yi

    2004-01-01

    A jet type erosion-corrosion tester was developed for the erosion-corrosion investigation of high-chromium cast irons. During tests the size and the shape of particles in the slurry can be maintained stable. The jet velocity and attack angle can be accurately controlled. The repeatability and ranking consistency of the test results are satisfactory. The test parameters can be adjusted in a wide range, so that the tester can simulate various practical working conditions. Electrochemical test data can be automatically collected and processed. Dynamic polarization curves can be obtained during erosion-corrosion test, which can be used to study the dynamic corrosion characteristics.Two high chromium cast irons were studied in hot concentrated alkaline slurry. The results show that the erosioncorrosion mass loss rate and dynamic corrosion rate of 295Cr26 iron is lower than that of 185Cr13 under the conditions similar to alumyte processing. The mechanism of erosion-corrosion of 295Cr26 and 185Cr13 was studied by using the tester. The interaction between erosion and corrosion was also quantitatively evaluated.

  3. DEVELOPMENTS IN THE FIELD OF STEEL AND CAST IRON

    Directory of Open Access Journals (Sweden)

    E. B. Ten

    2013-01-01

    Full Text Available The article describes the use of a number of promising casting technologies applied to produce the castings of steel and cast iron with special properties. Such as, technology of centrifugal casting of large-size workpieces made of steel, forecasting method composition of slag in the smelting of high-manganese steels, method of complex modifying chromium cast irons, analysis of properties of perspective high-alloy aluminium cast iron.

  4. High-strength braze joints between copper and steel

    Science.gov (United States)

    Kuhn, R. F.

    1967-01-01

    High-strength braze joints between copper and steel are produced by plating the faying surface of the copper with a layer of gold. This reduces porosity in the braze area and strengthens the resultant joint.

  5. Retention of ductility in high-strength steels

    Science.gov (United States)

    Parker, E. R.; Zackay, V. F.

    1969-01-01

    To produce high strength alloy steel with retention of ductility, include tempering, cooling and subsequent tempering. Five parameters for optimum results are pretempering temperature, amount of strain, strain rate, temperature during strain, and retempering temperature.

  6. Aluminum/steel wire composite plates exhibit high tensile strength

    Science.gov (United States)

    1966-01-01

    Composite plate of fine steel wires imbedded in an aluminum alloy matrix results in a lightweight material with high tensile strength. Plates have been prepared having the strength of titanium with only 85 percent of its density.

  7. Thick tool steel coatings with laser cladding

    NARCIS (Netherlands)

    Ocelik, V.; de Oliveira, U.; De Hosson, J. Th. M.; DeHosson, JTM; Brebbia, CA; Nishida, SI

    2007-01-01

    This paper concentrates on thick and crack-free laser clad coatings (up to 3 mm). The coating material is a chromium-molybdenum-tungsten-vanadium alloyed high-speed steel that shows high wear resistance, high compressive strength, good toughness, very good dimensional stability on heat treatment and

  8. Thick tool steel coatings with laser cladding

    NARCIS (Netherlands)

    Ocelik, V.; de Oliveira, U.; De Hosson, J. Th. M.; DeHosson, JTM; Brebbia, CA; Nishida, SI

    2007-01-01

    This paper concentrates on thick and crack-free laser clad coatings (up to 3 mm). The coating material is a chromium-molybdenum-tungsten-vanadium alloyed high-speed steel that shows high wear resistance, high compressive strength, good toughness, very good dimensional stability on heat treatment and

  9. Localized bending fatigue behavior of high-strength steel monostrands

    DEFF Research Database (Denmark)

    Winkler, Jan; Fischer, Gregor; Georgakis, Christos T.

    2012-01-01

    In this paper, the localized bending fatigue behavior of pretensioned high strength steel monostrands is investigated. Furthermore, a new methodology using an optical photogrammetry system, which can quantify surface deformations on the strand is presented. The system allows measurement of the st......In this paper, the localized bending fatigue behavior of pretensioned high strength steel monostrands is investigated. Furthermore, a new methodology using an optical photogrammetry system, which can quantify surface deformations on the strand is presented. The system allows measurement...

  10. High temperature oxidation of chromium with nanometric ceria sol-gel coating

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Isothermal oxidation behavior of chromium with and without nanometric sol-gel CeO2 coating is studied at 1000℃ in air. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) are used to examine the surface morphology and microstructure of their oxide films. It is found that ceria coating greatly improves the anti-oxidation property of chromium. Laser Raman spectrometer and X-ray diffraction spectrometer (XRD) are also used to study the stress level in oxide films formed on ceria-coated and ceria-free Cr. The difference in oxidation behavior is mainly attributed to the fact that ceria greatly reduces the growth speed and grain size of Cr2O3 film, and this fine grain-sized Cr2O3 film probably has better high temperature plasticity, i.e. oxide film can relieve parts of compressive stress by means of creeping. XRD and Raman testing results both show the stress declination due to nano-CeO2 application, and their deviation is analyzed concerning to the rare earth effect.

  11. Effects of Si on the Microstructures and Mechanical Properties of High-Chromium Cast Iron

    Science.gov (United States)

    Lai, J. P.; Pan, Q. L.; Peng, H. J.; Cui, H. R.; Xiao, C. A.

    2016-11-01

    Effect of Si on the microstructures and mechanical properties of high-chromium cast iron was investigated. The eutectic carbides are refined greatly and a transformation of matrix from austenitic matrix to pearlite is observed with increase in Si content from 0.5 to 1.5 wt.%. The refinement of eutectic microstructure is attributed to the decrease in the eutectic temperature, while the transformation from austenite matrix to pearlite is associated with the increase in solubility of carbon in the matrix. In the pearlite matrix, two types of pearlite are observed: one with lamellar pearlite, distributing at the periphery, and the second one with granular pearlite at the center. The density of secondary carbides precipitated from the matrix increases greatly with addition of Si from 0.5 to 1.5 wt.%, which is associated with more carbon and chromium elements confined in the matrix in the alloy containing 1.5 wt.%. More rod-like particles are observed in the alloy containing 0.5 wt.% Si, while the morphology of secondary carbides of alloy containing 1.5 wt.% is granular. The mechanical properties are improved with a 7% increase in tensile strength from 586 to 626 MPa and impact toughness from 5.8 to 7.3 J cm-2.

  12. Experimental research on fire resistance of circular steel tube column filled with steel-reinforced high-strength concrete

    OpenAIRE

    2014-01-01

    Circular steel tube filled with steel-reinforced high-strength concrete is a new model of composite column design.The fire resistance of this composite column was investigated experimentally.One circular steel tube column filled with steel-reinforced high-strength concrete and one circular steel tube column filled with high- strength concrete were tested under axial load and fire.The test results show that the axial deformations of both kinds of the composite columns under the same load level...

  13. FATIGUE STRENGTH OF HIGH-STRENGTH STEEL,

    Science.gov (United States)

    coldhardened by deforming to 83%. It was found that it has low static notch sensitivity (lower than that of heat-treated steels), that static strength ...is raised appreciably by increased cold plastic deformation, and that its fatigue strength is raised substantially by mechanical polishing. (Author)

  14. Determination of Chromium(III) Picolinate Using High Performance Liquid Chromatography-Ultraviolet Spectrophotometry

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Sung Il; Woo, Dong Jin; Kang, Dae Kyung [EASY BIO System, Inc, Chonan (Korea, Republic of); Lee, Myung Hee [Pollin, Inc, Seoul (Korea, Republic of); Woo, Gun Jo [Korea Food and Drug Administration, Seoul (Korea, Republic of); Cha, Ki Won [Inha University, Incheon (Korea, Republic of)

    2003-10-15

    Cr-(pic){sub 3} has been widely used as food additives, drugs, and feed additives. Accordingly, its determination method should be established. In the present paper, we have studied the determination method of chromium(III) picolinate accurately using ESI-MS on-lined with HPLC. Chromium(III) picolinate in feed products was determined successfully. Chromium(III) is very well known as an essential mineral. It is suggested as a cofactor in the maintenance of both normal lipid and carbohydrate metabolism by assisting the action of insulin on a cell membrane. According to the National Research Council, the daily recommended intake of chromium(III) is 50-200 μg. Several organic chromium(III) complexes have been reported to have significantly higher absorption and tissue incorporation activity than inorganic salts such as chromium(III) chloride.

  15. TRP 9904 - Constitutive Behavior of High Strength Multiphase Sheel Steel Under High Strain Rate Deformation

    Energy Technology Data Exchange (ETDEWEB)

    David Matlock; John Speer

    2005-03-31

    The focus of the research project was to systematically assess the strain rate dependence of strengthening mechanisms in new advanced high strength sheet steels. Data were obtained on specially designed and produced Duel Phase and TRIP steels and compared to the properties of automotive steels currently in use.

  16. Some Physical Properties of Enamels Developed for Use at High Temperatures on Several Nonstrategic Steels

    Science.gov (United States)

    1951-10-01

    stainless-clad steel, the molybdenum steel and the titanium -boron steel were sand- blasted. The other metals were pickled satisfactorily according to...252-4t, 252-4ah, 252-4as, 252-4au, and 252-4av. The metals were Ingot Iron, 1010 steel, a molybdenum steel, two high manganese steels, a titanium -boron...steel, a titanium -bearing enameling steel "Ti-Namel", and a stainless-clad steel. The enameled specimens were subjected to adherence and thermal

  17. Control of exposure to hexavalent chromium and ozone in gas metal arc welding of stainless steels by use of a secondary shield gas.

    Science.gov (United States)

    Dennis, John H; French, Michael J; Hewitt, Peter J; Mortazavi, Seyed B; Redding, Christopher A J

    2002-01-01

    Previous work has demonstrated that the shield gas composition in gas metal arc welding can have a considerable effect on hexavalent chromium [Cr(VI)] concentration in the fume and on ozone concentrations near the arc. Normally a single shield gas is used. This paper describes a double shroud torch that allows used of concentric shield gases of different compositions. A solid stainless steel wire was used for welding. The double shroud torch used secondary shield gases containing small amounts of the reducing agents NO and C2H4. The Cr(VI) concentration in the fume and ozone concentration at a fixed point relative to the arc were measured and compared with results when using a single shield gas. Use of the reducing agents in secondary shielding using the double shroud torch was found to offer advantages for ozone concentration reduction compared with use in a conventional torch, but this was not found to be an advantage for reducing Cr(VI) concentrations.

  18. Residual formability of preformed and subsequently welded advanced high strength steels (Reform): Final Report

    OpenAIRE

    Standfuß, Jens; Jahn, Axel; Weber, P; Neges, J.; Wischmann, S.; Höfemann, M.; Sierlinger, R.; Cretteur, L.; Veldt, T. van der; Veit, R.; Trattnig, G.; Pickett, A.; D Aiuto, F.

    2014-01-01

    The research project Reform was situated within the scope of research and technological development of steel and its utilisation. The central point of investigation was the determination of the load capability of preformed and subsequently welded parts made of high-strength steels. In order to cover a wide spectrum of automotive steel applications and with respect to the current development of modern high-strength steels, - two dual phase steels (HCT780X, HCT980X), - one trip steel (HCT690T),...

  19. Designing high-temperature steels via surface science and thermodynamics

    Science.gov (United States)

    Gross, Cameron T.; Jiang, Zilin; Mathai, Allan; Chung, Yip-Wah

    2016-06-01

    Electricity in many countries such as the US and China is produced by burning fossil fuels in steam-turbine-driven power plants. The efficiency of these power plants can be improved by increasing the operating temperature of the steam generator. In this work, we adopted a combined surface science and computational thermodynamics approach to the design of high-temperature, corrosion-resistant steels for this application. The result is a low-carbon ferritic steel with nanosized transition metal monocarbide precipitates that are thermally stable, as verified by atom probe tomography. High-temperature Vickers hardness measurements demonstrated that these steels maintain their strength for extended periods at 700 °C. We hypothesize that the improved strength of these steels is derived from the semi-coherent interfaces of these thermally stable, nanosized precipitates exerting drag forces on impinging dislocations, thus maintaining strength at elevated temperatures.

  20. Design of Reforma 509 with High Strength Steel

    Science.gov (United States)

    Smith, Stuart; Whitby, William; Easton, Marc

    Reforma 509 is a high-rise building located in the heart of the Central Business District of Mexico City. The building is comprised of office, hotel, residential and parking and forms part of a cluster of tall buildings in the area. If completed today, Reforma 509 would be the tallest building in Mexico, at 238m. All of the building's gravity and lateral (wind and seismic) loads are carried by an architecturally expressed perimeter frame that is formed from highly efficient Steel Reinforced Concrete (SRC) columns coupled together by steel tube perimeter bracing. This paper investigates the implications of substituting a grade 50 (fy=345 MPa) carbon steel with a higher strength micro-alloyed grade 70 (fy=480 MPa) steel in the design of Reforma 509.

  1. Advanced High Strength Steel in Auto Industry: an Overview

    OpenAIRE

    2014-01-01

    The world’s most common alloy, steel, is the material of choice when it comes to making products as diverse as oil rigs to cars and planes to skyscrapers, simply because of its functionality, adaptability, machine-ability and strength. Newly developed grades of Advanced High Strength Steel (AHSS) significantly outperform competing materials for current and future automotive applications. This is a direct result of steel’s performance flexibility, as well as of its many benefits in...

  2. Tool steels

    DEFF Research Database (Denmark)

    Højerslev, C.

    2001-01-01

    On designing a tool steel, its composition and heat treatment parameters are chosen to provide a hardened and tempered martensitic matrix in which carbides are evenly distributed. In this condition the matrix has an optimum combination of hardness andtoughness, the primary carbides provide...... resistance against abrasive wear and secondary carbides (if any) increase the resistance against plastic deformation. Tool steels are alloyed with carbide forming elements (Typically: vanadium, tungsten, molybdenumand chromium) furthermore some steel types contains cobalt. Addition of alloying elements...

  3. Electron microscopy and microanalysis of steel weld joints after long time exposures at high temperatures

    Science.gov (United States)

    Jandová, D.; Kasl, J.; Rek, A.

    2010-02-01

    The structural changes of three trial weld joints of creep resistant modified 9Cr-1Mo steels and low alloyed chromium steel after post-weld heat treatment and long-term creep tests were investigated. Smooth cross-weld specimens ruptured in different zones of the weld joints as a result of different structural changes taking place during creep exposures. The microstructure of the weld joint is heterogeneous and consequently microstructural development can be different in the weld metal, the heat affected zone, and the base material. Precipitation reactions, nucleation and growth of some particles and dissolution of others, affect the strengthening of the matrix, recovery at high temperatures, and the resulting creep resistance. Therefore, a detailed study of secondary phase's development in individual zones of weld joints can elucidate mechanism of cracks propagation in specific regions and the causes of creep failure. Type I and II fractures in the weld metal and Type IV fractures in the fine prior austenite grain heat affected zones occurred after creep tests at temperatures ranging from 525 to 625 °C and under stresses from 40 to 240 MPa. An extended metallographic study of the weld joints was carried out using scanning and transmission electron microscopy, energy-dispersive and wave-dispersive X-ray microanalysis. Carbon extraction replicas and thin foils were prepared from individual weld joint regions and quantitative evaluation of dislocation substructure and particles of secondary phases has been performed.

  4. Synthesis and equation of state of high pressure phase of chromium-bearing spinel

    Science.gov (United States)

    Shieh, S. R.; Khan, T.; Prescher, C.; Prakapenka, V.; MI, Z.

    2015-12-01

    Chromium-bearing spinel (Mg,Fe)Cr2O4 can be found in the Earth's crust, upper mantle, and even in meteorites. Mantle derived chromium-bearing spinel suggests that its high pressure phase may be existing at deep mantle but however its high pressure elastic property is not well understood yet. In situ synchrotron X-ray diffraction studies of magnesiochromite and chromite using the laser-heated diamond anvil cell were performed at GSECARS, Advanced Photon Source, to explore their high pressure phases and elastic property. Our results on magnesiochromite showed dissociation of MgCr2O4 to Cr2O3+MgO at ~15 GPa and to modified Ludwigite (mLd)-type Mg2Cr2O5+Cr2O3 below and above ~1500 K, respectively. At above 20 GPa, only a single phase CaTi2O4-type structure of MgCr2O4 was observed at 1400-2000 K. Pressure-volume data of CaTi2O4 type structure of MgCr2O4 fitted to Birch-Murnaghan equation of state yield zero-pressure volume (V0) = 264.4(8) Å3, bulk modulus (K0) = 185.4(4) GPa, and pressure derivative (K0') = 4; and mLd-type Mg2Cr2O5 yields: V0 = 338.9(8) Å3, K0 = 186.5(6) GPa, K0' = 4. For CaTi2O4 type structure of natural chromite, our fitted P-V data show V0 = 261(1) Å3, K0 = 175.4(2) GPa, and K0' = 4.

  5. Behaviour of High Strength Steel Endplate Connections in Fire and after Fire

    NARCIS (Netherlands)

    Qiang, X.

    2013-01-01

    The aim of this research is to reveal more information and understanding on behaviour and failure mechanisms of high strength steel endplate connections (combining high strength steel endplates with either mild steel or high strength steel beams and columns in endplate connections) in fire and after

  6. Behaviour of High Strength Steel Endplate Connections in Fire and after Fire

    NARCIS (Netherlands)

    Qiang, X.

    2013-01-01

    The aim of this research is to reveal more information and understanding on behaviour and failure mechanisms of high strength steel endplate connections (combining high strength steel endplates with either mild steel or high strength steel beams and columns in endplate connections) in fire and after

  7. 9 Cr-- 1 Mo steel material for high temperature application

    Science.gov (United States)

    Jablonski, Paul D; Alman, David; Dogan, Omer; Holcomb, Gordon; Cowen, Christopher

    2012-11-27

    One or more embodiments relates to a high-temperature, titanium alloyed, 9 Cr-1 Mo steel exhibiting improved creep strength and oxidation resistance at service temperatures up to 650.degree. C. The 9 Cr-1 Mo steel has a tempered martensite microstructure and is comprised of both large (0.5-3 .mu.m) primary titanium carbides and small (5-50 nm) secondary titanium carbides in a ratio of. from about 1:1.5 to about 1.5:1. The 9 Cr-1 Mo steel may be fabricated using exemplary austenizing, rapid cooling, and tempering steps without subsequent hot working requirements. The 9 Cr-1 Mo steel exhibits improvements in total mass gain, yield strength, and time-to-rupture over ASTM P91 and ASTM P92 at the temperature and time conditions examined.

  8. Hydrogen Embrittlement of Automotive Advanced High-Strength Steels

    Science.gov (United States)

    Lovicu, Gianfranco; Bottazzi, Mauro; D'Aiuto, Fabio; De Sanctis, Massimo; Dimatteo, Antonella; Santus, Ciro; Valentini, Renzo

    2012-11-01

    Advanced high-strength steels (AHSS) have a better combination between strength and ductility than conventional HSS, and higher crash resistances are obtained in concomitance with weight reduction of car structural components. These steels have been developed in the last few decades, and their use is rapidly increasing. Notwithstanding, some of their important features have to be still understood and studied in order to completely characterize their service behavior. In particular, the high mechanical resistance of AHSS makes hydrogen-related problems a great concern for this steel grade. This article investigates the hydrogen embrittlement (HE) of four AHSS steels. The behavior of one transformation induced plasticity (TRIP), two martensitic with different strength levels, and one hot-stamping steels has been studied using slow strain rate tensile (SSRT) tests on electrochemically hydrogenated notched samples. The embrittlement susceptibility of these AHSS steels has been correlated mainly to their strength level and to their microstructural features. Finally, the hydrogen critical concentrations for HE, established by SSRT tests, have been compared to hydrogen contents absorbed during the painting process of a body in white (BIW) structure, experimentally determined during a real cycle in an industrial plant.

  9. SPHERICAL MICROSTRUCTURE FORMATION OF THE SEMI-SOLID HIGH CHROMIUM CAST IRON Cr20Mo2

    Institute of Scientific and Technical Information of China (English)

    W.M. Mao; A.M. Zhao; X.Y. Zhong

    2004-01-01

    The nondendritic semi-solid slurry preparation of high chromium cast iron Cr20Mo2 has been studied in this paper. The experiments show that the proeutectic austenitic particles are more spherical under a larger stirring power condition, even if the stirring time is shorter, while the proeutectic austenitic particles are not very much spherical under a smaller stirring power condition and some proeutectic austenitic dendrites also exist, even if the stirring time is very long. The experiments also show that when stirred for 5 6 minutes under the test condition, the semi-solid slurry with 40vol. %-50vol. % solid fraction and spherical proeutectic austenite in the size of 50-80μm can be obtained.

  10. Use of electron microscopy on microstructure characterization of high chromium cast irons

    Institute of Scientific and Technical Information of China (English)

    J.T.H. Pearce; T. Chairuangsri; A. Wiengmoon; N. Poolthong; H. Nomura

    2007-01-01

    The physical metallurgy underlying the development of cast microstructures in abrasion resistant high chromium cast irons, and their structural modification by thermal treatments is relatively complex. Structural characterisation via electron microscopy therefore has a key role to play in furthering our understanding of the phase transformations that control the microstructures and hence the service performances of these irons as wear parts.This paper shows how both scanning and especially transmission electron microscopy can provide valuable information on the nature of eutectic and secondary carbides and on the matrix structures in these irons. Particular attention is given to current characterisation research on conventionally cast 30%Cr irons that are used for applications involving corrosive wear e.g. slurry pumps and on a semi-solid cast 27%Cr iron that has a potential for applications in industry.

  11. Microstructure and wear resistance of high chromium cast iron containing niobium

    Directory of Open Access Journals (Sweden)

    Zhang Zhiguo

    2014-05-01

    Full Text Available In the paper, the effect of niobium addition on the microstructure, mechanical properties and wear resistance of high chromium cast iron has been studied. The results show that the microstructure of the heat-treated alloys is composed of M7C3 and M23C6 types primary carbide, eutectic carbide, secondary carbide and a matrix of martensite and retained austenite. NbC particles appear both inside and on the edge of the primary carbides. The hardness of the studied alloys maintains around 66 HRC, not significantly affected by the Nb content within the selected range of 0.48%-0.74%. The impact toughness of the alloys increases with increasing niobium content. The wear resistance of the specimens presents little variation in spite of the increase of Nb content under a light load of 40 N. However, when heavier loads of 70 and 100 N are applied, the wear resistance increases with increasing Nb content.

  12. Low cycle fatigue behavior of high strength gun steels

    Institute of Scientific and Technical Information of China (English)

    Maoqiu Wang; Han Dong; Qi Wang; Changgang Fan

    2004-01-01

    The low cycle fatigue (LCF) behavior of two high strength steels, with nominal chemical compositions (mass fraction, %)of 0.40C-1.5Cr-3Ni-0.4Mo-0.2V (PCrNi3MoV) and 0.25C-3Cr-3Mo-0.8Ni-0.1Nb (25Cr3Mo3NiNb), was investigated by using the smooth bar specimens subjected to strained-controlled push-pull loading. It is found that both steels show cyclic softening, but 25Cr3Mo3NiNb steel has a lower tendency to cyclic softening. 25Cr3Mo3NiNb steel has higher fatigue ductility, and its transition fatigue life is almost three times that of PCrNi3MoV. 25Cr3Mo3NiNb steel also shows higher LCF life either at a given total strain amplitude above 0.5% or at any given plastic strain amplitude, despite its lower monotonic tensile strength than that of PCrNi3MoV.It also means that 25Cr3Mo3NiNb steel can endure higher total strain amplitude and plastic strain amplitude at a given number of reversals to failure within 104. 25Cr3Mo3NiNb steel is expected to be a good gun steel with high LCF properties because only several thousand firings are required for gun barrel in most cases.

  13. The influence of chromium on the pearlite-austenite transformation kinetics of the Fe–Cr–C ternary steels

    Energy Technology Data Exchange (ETDEWEB)

    Kong, Lingnan; Liu, Yaohui, E-mail: liuyaohui2005@126.com; Liu, Jia' an; Song, Yulai; Li, Shasha; Zhang, Renhang; Li, Tuanjie; Liang, Yan

    2015-11-05

    The Fe–Cr–C ternary steels containing different contents of Cr were successfully cast and further processed in the lab. Differential scanning calorimetry (DSC), optical microscope (OM), and scanning electron microscope (SEM) were employed to investigate the transformation of the Fe–Cr–C ternary steels from pearlite to austenite. It is found that the values of Ac1 and Ac3 are raised with increase in the content of Cr. In addition, the information on the transformation kinetics was obtained from experiment results and the Johnson-Mehl-Avrami-Kolmogorov model (JMAK). The obtained austenitic transformation kinetic process has been described in three overlapping steps: site saturation nucleation, diffusion-controlled growth, and impingement correction. The pre-exponential factor for diffusion decreases firstly and then increases. The activation energy for diffusion increases with the Cr content. In addition, Cr strongly affects the effective diffusion distance, the austenite nucleation sites, and the carbon activity gradient during the austenitic transformation kinetic process. - Highlights: • The pearlite-austenite transformation kinetics is researched by DSC. • The transformation kinetics is analyzed by experiment results and the JMAK model. • The activation energy and the diffusion coefficient are discussed.

  14. Influence of Oxides on Microstructures and Mechanical Properties of High-Strength Steel Weld Joint

    Science.gov (United States)

    Cai, Yangchuan; Luo, Zhen; Huang, Zunyue; Zeng, Yida

    2016-11-01

    A comprehensive investigation was conducted into the effect of oxides on penetrations, microstructures and mechanical properties of BS700MC super steel weld bead. Boron oxide changed the penetration of weld bead by changing the Marangoni convection in the weld pool and contracting the welding arc. Chromium oxide only changed the Marangoni convection in the weld pool to increase the penetration of super steel. Thus, the super steel weld bead has higher penetration coated with flux boron oxide than that coated with chromium oxide. In other words, the activating flux TIG (A-TIG) welding with flux boron oxide has less welding heat input than the A-TIG welding with flux chromium oxide. As a result, on the one hand, there existed more fine and homogeneous acicular ferrites in the microstructure of welding heat-affected zone when the super steel was welded by A-TIG with flux boron oxide. Thus, the weld beads have higher value of low-temperature impact toughness. On the other hand, the softening degree of welding heat-affected zone, welded by A-TIG with flux boron oxide, will be decreased for the minimum value of welding heat input.

  15. Impact of chromium histidinate on high fat diet induced obesity in rats

    Directory of Open Access Journals (Sweden)

    Tuzcu Zeynep

    2011-05-01

    Full Text Available Abstract Background Chromium (Cr is an essential trace element that has garnered interest for use as a weight loss aid, but its molecular mechanism in obesity is not clear. In this study, an attempt has been made to investigate the effects of chromium histidinate (CrHis on glucose transporter-2 (GLUT-2, nuclear factor erythroid 2-related factor 2 (Nrf2, heme oxygenase-1 (HO-1, nuclear factor-kappa B (NF-κB p65 and the oxidative stress marker 4-hydroxynonenal adducts (HNE expressions in liver of rats fed high fat diet (HFD. Methods Male Wistar rats (n = 40, 8 wk-old were divided into four groups. Group I was fed a standard diet (12% of calories as fat; Group II was fed a standard diet and supplemented with 110 μg CrHis/kg BW/d; Group III was fed a HFD (40% of calories as fat; Group IV was fed HFD and supplemented with 110 μg CrHis/kg BW/d. Results Rats fed HFD possessed greater serum insulin (40 vs.33 pmol/L and glucose (158 vs. 143 mg/dL concentration and less liver Cr (44 vs.82 μg/g concentration than rats fed the control diet. However, rats supplemented with CrHis had greater liver Cr and serum insulin and lower glucose concentration in rats fed HFD (P P P Conclusion These findings demonstrate that supplementation of CrHis is protective against obesity, at least in part, through Nrf2-mediated induction of HO-1 in rats fed high fat diet.

  16. High-temperature oxidation studies of cold-sprayed Ni-20Cr and Ni-50Cr coatings on SAE 213-T22 boiler steel

    Science.gov (United States)

    Bala, Niraj; Singh, Harpreet; Prakash, Satya

    2009-05-01

    The high-temperature oxidation behavior of cold-sprayed Ni-20Cr and Ni-50Cr coatings on SAE 213-T22 boiler steel has been investigated at 900 °C in air under cyclic heating and cooling conditions for 50 cycles. The kinetics of oxidation of coated and bare boiler steel has been established with the help of weight change measurements. It was observed that all the coated and bare steels obeyed parabolic rate law of oxidation. X-ray diffraction, FE-SEM/EDAX and X-ray mapping techniques were used to analyse the oxidation products of the coated and uncoated boiler steel. The uncoated steel suffered corrosion in the form of intense spalling and peeling of its oxide scale, which was perhaps due to the formation of unprotective Fe 2O 3 oxide scale. Both the coatings showed better resistance to the air oxidation as compared to the uncoated steel. The Ni-50Cr coating was found to be more protective than the Ni-20Cr-coated steel. The formation of oxides and spinels of nickel and chromium may be contributing to the development of air oxidation resistance in the coatings.

  17. Effects of carbon, nitrogen, and phosphorus on creep rupture ductility of high purity Ni-Cr austenitic steels

    Energy Technology Data Exchange (ETDEWEB)

    Nakazawa, Takanori; Abo, Hideo; Tanino, Mitsuru; Komatsu, Hazime.

    1989-05-01

    Creep rupture ductility becomes one of the important properties of austenitic stainless steels as structural materials for fast breeder reactors. Using high purity nickel-chromium austenitic steels, the effects of carbon, nitrogen, and phosphorus on creep rupture ductility were investigated. Creep rupture tests were conducted at 600deg C and extensive microstructural works were performed. The results were as follows. Rupture strength increases with carbon or nitrogen content. Although the rupture ductility decreases with carbon, change in ductility with nitrogen is small. The ductility loss with carbon is due to the grain boundary embrittlement by carbides. With nitrogen, there is no precipitation during creep. Addition of phosphorus to ultra low carbon and nitrogen steels increases their rupture strength and ductility. Fine precipitates of (Fe,Cr)/sub 2/P are uniformly dispersed in the grains and coarse (Fe,Cr)/sub 2/P also precipitates on the grain boundary during creep. Grain boundary migration occurs extensively and few wedge type cracks are observed in the P containing steels. It is concluded that, from the viewpoint of increasing creep rupture ductility, nitrogen is much more effective than carbon and phosphorus is also beneficial. (author).

  18. Influence of initial thermomechanical treatment on high temperature properties of laves phase strengthened ferritic steels

    Energy Technology Data Exchange (ETDEWEB)

    Talik, Michal

    2016-07-01

    The aim of this work was to design 17 wt%Cr Laves phase strengthened HiperFer (High performance Ferrite) steels and evaluate their properties. This class of steel is supposed to be used in Advanced Ultra Super Critical power plants. Such cycles exhibit higher efficiency and are environmentally friendly, but improved materials with high resistance to reside/steam oxidation and sufficient creep strength are required. The work focused on the characterization of creep properties of 17Cr2.5W0.5Nb0.25Si heat resistant steel. Small batches of steels with nominal compositions of 17Cr3W0.5Nb0.25Si and 17Cr3W0.9Nb0.25Si were used to analyze the influence of chemical composition on the precipitation behaviour in comparison to 17Cr2.5W0.5Nb0.25Si steel. Creep strength of HiperFer steels is ensured by ne dispersion of thermodynamically stable Laves phase particles, while maintaining high corrosion resistance by a relatively high chromium content. Design of HiperFer steels was accomplished by thermodynamic modeling (Thermocalc) with the main tasks of elimination of the unwelcome brittle (Fe,Cr)-σ phase and maximization of the content of the strengthening C14 Fe{sub 2}Nb type Laves phase particles. Long term annealing experiments of all HiperFer steels were performed at 650 C in order to evaluate the role of chemical composition and initial thermo-mechanical treatment state on precipitation behaviour. Laves phase particles formed quickly after few hours and the size of precipitates did not change significantly within 1,000 hours. The observed development of Laves phase particles was compared with thermodynamical calculations (TC-Prisma). The creep properties of 17Cr2.5W0.5Nb0.25Si steel in different initial thermo-mechanical treatment states were tested at 650 C. The influence of different cold rolling procedures, and heat treatments was investigated. Increased cold rolling deformation had a positive effect resulting not only from work hardening, but from the acceleration of

  19. Service behaviour of high speed steel rolling rolls used in hot strip mills; Comportamiento en servicio de los aceros rapidos utilizados en la fabricacion de los cilindros de trabajo de los trenes de bandas en caliente

    Energy Technology Data Exchange (ETDEWEB)

    Ziadi, A.; Belzunce, F. J.; Rodriguez, C.; Fernandez, I.

    2005-07-01

    Work rolls used in hot strip mills may be able to carry out severe actions: very high thermal stresses and wear, along with mechanical stresses due to normal rolling loads, which develop in the presence of cracks, produced by the former actions. The microstructure and the mechanical behaviour (strength and toughness) of high speed steels, which recently have been introduced in this applications, were studied in this work in comparison with high chromium cast irons. (Author) 7 refs.

  20. Gaseous hydrogen embrittlement of high strength steels

    Science.gov (United States)

    Gangloff, R. P.; Wei, R. P.

    1977-01-01

    The effects of temperature, hydrogen pressure, stress intensity, and yield strength on the kinetics of gaseous hydrogen assisted crack propagation in 18Ni maraging steels were investigated experimentally. It was found that crack growth rate as a function of stress intensity was characterized by an apparent threshold for crack growth, a stage where the growth rate increased sharply, and a stage where the growth rate was unchanged over a significant range of stress intensity. Cracking proceeded on load application with little or no detectable incubation period. Gaseous hydrogen embrittlement susceptibility increased with increasing yield strength.

  1. Damage characterization of high-strength multiphase steels

    Science.gov (United States)

    Heibel, S.; Nester, W.; Clausmeyer, T.; Tekkaya, A. E.

    2016-11-01

    High-strength steels show an entirely different material behavior than conventional deep-drawing steels. This fact is caused among others by the multiphase nature of their structure. The Forming Limit Diagram as the classic failure criterion in forming simulation is only partially suitable for this class of steels. An improvement of the failure prediction can be obtained by using damage mechanics. Therefore, an exact knowledge of the material-specific damage is essential for the application of various damage models. In this paper the results of microstructure analysis of a dual-phase steel and a complex-phase steel with a tensile strength of 1000 MPa are shown comparatively at various stress conditions. The objective is to characterize the basic damage mechanisms and based on this to assess the crack sensitivity of both steels. First a structural analysis with regard to non-metallic inclusions, the microstructural morphology, phase identification and the difference in microhardness between the structural phases is carried out. Subsequently, the development of the microstructure at different stress states between uniaxial and biaxial tension is examined. The damage behavior is characterized and quantified by the increase in void density, void size and the quantity of voids. The dominant damage mechanism of the dual-phase steel is the void initiation at phase boundaries, within harder structural phases and at inclusions. In contrast the complex-phase steel shows a significant growth of a smaller amount of voids which initiate only at inclusions. To quantify the damage tolerance and the susceptibility of cracking the criterion of the fracture forming limit line (FFL) is used. The respective statements are supported by results of investigations regarding the edge-crack sensitivity.

  2. The use of trivalent chromium bath to obtain a solar selective black chromium coating

    Science.gov (United States)

    Survilienė, S.; Češūnienė, A.; Juškėnas, R.; Selskienė, A.; Bučinskienė, D.; Kalinauskas, P.; Juškevičius, K.; Jurevičiūtė, I.

    2014-06-01

    Black chromium coatings were electrodeposited from a trivalent chromium bath using a ZnO additive as a second main component. Black chromium was electrodeposited on steel and copper plates and substrates plated with bright nickel prior to black chromium electrodeposition. The black chromium coatings were characterized by XRD and SEM. The XRD data suggest that the phase structure of black chromium may be defined as a zinc solid solution in chromium or a chromium solid solution in zinc depending on the chromium/zinc ratio in the deposit. The role of substrate finish was evaluated through the corrosion resistance and reflectance of black chromium. According to corrosion tests the samples plated with bright nickel prior to black chromium deposition have shown the highest corrosion resistance. The electrodeposited black chromium possesses good optical properties for the absorption of solar energy. The absorption coefficient of black chromium was found to be over 0.99 for the samples obtained without the Ni undercoat and below 0.99 for those obtained with the use of Ni undercoat. However, the use of nickel undercoat before black chromium plating is recommended because it remarkably improves the corrosion resistance of samples.

  3. Resistance spot welding and weldbonding of advanced high strength steels

    Energy Technology Data Exchange (ETDEWEB)

    Weber, G.; Gaul, H.; Rethmeier, M. [BAM Federal Institute for Materials Research and Testing, Berlin (Germany). Div. V.5 ' ' Safety of Joined Components' ' ; Thommes, H.; Hahn, O. [Paderborn Univ. (Germany). Fakultaet fuer Maschinenbau

    2010-11-15

    The resistance spot welding procedure is one of the most important joining techniques in lightweight car body shell mass production. Especially for newly developed high strength multiphase steels, also called advanced high strength steels (AHSS), and ultra high strength steels (UHSS), this joining technique has more advantages than other thermal and mechanical joining procedures for thin steel sheets. Additionally, the technique of adhesive bonding and its combination with the technique of resistance spot welding called weldbonding becomes more and more important. One of the targets of the contribution is to show the influence of joined advanced high strength steels on the process reliability for both the resistance spot welding process and the weldbonding process. Based on welding current ranges and on results of electrode wear tests, statements concerning the resistance spot weldability of some special AHSS will be given. The mechanical behaviour of spot welded and weldbonded joints for different AHSS will be studied. Furthermore, some statements regarding the fracture behaviour, the hardness and the fatigue behaviour of both spot welded and weldbonded joints for different AHSS will be given. Finally, some results on the mechanical properties of spot welded and weldbounded joints under corrosive attacks with be discussed. (orig.)

  4. High Chromium Tolerant Bacterial Strains from Palar River Basin: Impact of Tannery Pollution

    Directory of Open Access Journals (Sweden)

    K. Sundar

    2010-04-01

    Full Text Available The basic survey study on tanneries and its pollution in the Palar river basin of Vellore District showed that it has been contaminated with heavy metals especially chromium and salts. This study is to improve our understanding to find the Cr contamination level and the ecology of heavy metal tolerance of the native bacterial flora of our study area. Chromium tolerant strains were isolated from contaminated sediments, water and effluents of various tanneries. The minimum and maximum concentration of chromium sediments was in the range of 47.4 and 682.4 mg/L, with an average of 306.285 mg/L in the study area. Sixty-eight chromium resistant bacterial strains were isolated and Maximum Tolerance Concentration (MTC studies have indicated that the tolerance concentrations of the isolates were in the range of 100-3300 mg/L. These bacterial isolates were also checked for their resistance to other heavy metals like Ni, Pb, Zn, Fe and Cd. Eighty percent of the isolates showed resistance to Ni, Pb, Zn, Fe at 100 ppm level and 45% had shown resistance to Cd. The isolates also had shown tolerance to salt (NaCl up to 9%. Significant note was found in the concentration of chromium and in the chromium tolerance ability of the bacteria in the study area and these chromium tolerance bacteria can be used as the indicator for the Cr contamination.

  5. Prevention of burn-on defect on surface of hydroturbine blade casting of ultra-low-carbon refining stainless steel

    Directory of Open Access Journals (Sweden)

    Li Ling

    2008-08-01

    Full Text Available The burn-on sand is common surface defect encountered in CO2-cured silicate-bonded sand casting of hydroturbine blade of ultra-low-carbon martensitic stainless steel, its feature, causes and prevention measures are presented in this paper. Experiments showed that the burn-on defect is caused by oxidization of chromium in the molten steel at high temperature and can be effectively eliminated by using chromium-corundum coating.

  6. Prevention of burn-on defect on surface of hydroturbine blade casting of ultra-low-carbon refining stainless steel

    Institute of Scientific and Technical Information of China (English)

    Li Ling; Xie Huasheng; Huang Danzhong; Li Hankun; Tan Rui; Zhou Jingyi

    2008-01-01

    The burn-on sand is common surface defect encountered in CO2-cured silicate-bonded sand casting of hydroturbine blade of ultra-low-carbon martensitic stainless steel, its feature, causes and prevention measures are presented in this paper. Experiments showed that the bum-on defect is caused by oxidization of chromium in the molten steel at high temperature and can be effectively eliminated by using chromium-corundum coating.

  7. Modeling and experimental analysis of magnetostriction in high strength steels

    Directory of Open Access Journals (Sweden)

    Della Torre E.

    2013-01-01

    Full Text Available Previous studies on the magnetostriction in high strength steels have ignored the internal anisotropies due to previous material handling. Cold-rolling an iron alloy will stretch and distort the magnetic domains in the direction of rolling. These altered domain shapes impact the magnetic characteristics of the alloy; adding an additional preferred direction of magnetization to the easy or hard axes within the crystalline structure. This paper presents data taken on rods of a high strength steel that have been machined parallel to the rolling direction; as well as simulated results using a Preisach-type magnetostriction model. The model, whose formulation is based on the DOK magnetization-based model, aims specifically to simulate the Villari reversal phenomenon observed in the magnetostriction measurements of high strength steels and some Terfenol-D alloys.

  8. Material Properties of High-Speed Steel Rolls

    Directory of Open Access Journals (Sweden)

    Shaohua Wu

    2017-03-01

    Full Text Available Recently, it has been required to improve the material properties of high-speed steel (HSS rolls, because of the low wear resistance and low mechanical properties. To improve them, several new steels have been proposed, which have high wear resistance as well as excellent mechanical properties, e.g., hardness and tensile properties, where additional elements (V, Cr and W were employed. However, their steels may have still technical issues, as the roll surfaces become roughened during the production process. The reason for this problem is found to be affected by the oxidation of the HSS surface. In this work, we have provided the suggestions to make high wear resistance of the HSS rolls

  9. Physical and chemical performances of high Al steels

    Institute of Scientific and Technical Information of China (English)

    WANG Hai-chuan; DONG Yuan-chi; ZHANG Wen-ming; WANG Shi-jun; ZHOU Yun

    2005-01-01

    The effects of acid-soluble Al content on the physical and chemical performances of high Al steels were investigated. The results show that the distribution of acid-soluble Al in steel substrate is uniform. With increasing Al content, the strength and toughness of steels decrease a little but the hardness increases. The average yield strength and tensile strength are 425 MPa and 570 MPa, respectively, and the Rockwell hardness is 89.7. For non-Al steels the average oxidation rate is up to 0.421 mg/(cm2·h) at 1 373 K. For high Al steels, when the mass fraction of Al is less than 5%, there is a thinner gray oxidized layer on surface and the oxidation rate is high; when the mass fraction of Al is more than 8.0%, the thin, close and yellow glossing film still exists, and the average oxidation rate is only 0.016 mg/(cm2·h).

  10. Anodic Stripping Voltammetry with Pencil Graphite Electrode for Determination of Chromium (III)

    Science.gov (United States)

    Wyantuti, S.; Hafidza, R. A.; Ishmayana, S.; Hartati, Y. W.

    2017-02-01

    Chromium is required as micronutrient that has roles in insulin metabolism and blood glucose level regulation. Chromium (III) deficiency can cause hyperglycemia and glycosuria. However, a high amount of chromium in body can cause allergic reaction, organ damage, and even death because of its toxicity. Chromium is commonly used in steel industries. Simultaneously with the development of industry, the waste disposal that can endanger environment also increased. Therefore, a sensitive and specific analysis method for chromium detection is required. Stripping voltammetry is one of the voltammetric methods that is commonly used for heavy metal analysis due to the very low limit of detection (sub ppb). The present study was conducted to develop an analysis method for chromium (III) determination using pencil graphite electrode. Quantitative determination was performed for chromium (III) which measured at -0.8 to +1.0 V with deposition time for 60 s and 50 mV/s scan rate. Stripping voltammetric analysis of chromium (III) using pencil graphite electrode gave linear range at 12.5 to 75 ppm with limit of detection of 0.31 ppm.

  11. The hydraulic potential of high iron bearing steel slags

    Science.gov (United States)

    Ionescu, Denisa Virginia

    The incorporation of additives to the clinker or to the raw materials stream is a common practice in cement manufacture. However, steel slag, unlike its ironmaking parent the blast furnace slag, it is not a conventional admixture for cement. Currently most steel slags are slow cooled rendering stable crystalline compounds with minor hydraulic value. Nevertheless, if steel slags would be quenched and granulated, the resulting glassy product might display increased hydration and strength development potential. The use of steel slag in cement could contribute to important savings for both cement and steelmaking industries and provide a solution for the environmental problems linked to CO2 emissions and costs of transport and disposal. The purpose of this research is to explore the thermodynamics and kinetics of steel slag hydration in an effort to produce a cement additive, or a more promising material of near Portland cement composition. An important criteria used in the assessment of slags as potential cements is the presence of a glassy phase. At present, it is not very clear why glass enhances the hydration process. However, it is known that the free energy of formation for glasses is less than for crystals so that glasses are easier to hydrate compared to crystalline materials. In the particular case of steel slag, the glassy phase would have to contain high amounts of iron. Steel slags are known to display iron levels approximately 10 times higher than Portland cement and commonly used blast furnace slags. However, the effect of high Fe2O3 levels on the setting and strengthening of cement paste is not clearly understood due to the fact that most cement additives do not present this characteristic. The present work looks at the progress made in recycling steel slag as cement additive, the complexity of the hydration process in slags, the possibilities of improving the hydration potential of slags at laboratory and industrial level, and the problems that still

  12. Mechanical Properties of Heat Affected Zone of High Strength Steels

    Science.gov (United States)

    Sefcikova, K.; Brtnik, T.; Dolejs, J.; Keltamaki, K.; Topilla, R.

    2015-11-01

    High Strength Steels became more popular as a construction material during last decade because of their increased availability and affordability. On the other hand, even though general use of Advanced High Strength Steels (AHSS) is expanding, the wide utilization is limited because of insufficient information about their behaviour in structures. The most widely used technique for joining steels is fusion welding. The welding process has an influence not only on the welded connection but on the area near this connection, the so-called heat affected zone, as well. For that reason it is very important to be able to determine the properties in the heat affected zone (HAZ). This area of investigation is being continuously developed in dependence on significant progress in material production, especially regarding new types of steels available. There are currently several types of AHSS on the world market. Two most widely used processes for AHSS production are Thermo-Mechanically Controlled Processing (TMCP) and Quenching in connection with Tempering. In the presented study, TMCP and QC steels grade S960 were investigated. The study is focused on the changes of strength, ductility, hardness and impact strength in heat affected zone based on the used amount of heat input.

  13. Distribution of soluble and precipitated iron and chromium products generated by anodic dissolution of 316L stainless steel and alloy C-22: final report

    Energy Technology Data Exchange (ETDEWEB)

    Estill, J; Farmer, J; Gordon, S; King, K; Logotetta, L; Silberman, D

    1999-08-11

    At near neutral pH and at applied potentials above the threshold potential for localized breakdown of the passive film, virtually all of the dissolved chromium appeared to be in the hexavalent oxidation state (Cr(VI)). In acidic environments, such as crevice solutions formed during the crevice corrosion of 316L and C-22 samples in 4 M NaCl, virtually all of the dissolved chromium appeared to be in the trivalent oxidation state (Cr(III)). These general observations appear to be consistent with the Pourbaix diagram for chromium (Pourbaix 1974), pp. 307-321. At high pH and high anodic polarization (pH {approximately} 8 and 800 mV vs. SHE), the predominate species is believed to be the soluble chromate anion (CrO{sub 4}{sup 2{minus}}). At the same pH, but lower polarization (pH {approximately} 8 and 0 mV vs. SHE), the predominate species are believed to be precipitates such as trivalent Cr(OH){sub 3} {center_dot} n(H{sub 2}O) and hexavalent Cr{sub 2}O{sub 3}. In acidified environments such as those found in crevices (pH < 3), soluble Cr{sup 3+} is expected to form over a wide range of potential extending from 400 mV vs. SHE to approximately 1200 mV vs. SHE. Again, this is consistent with the observations from the creviced samples. In earlier studies by the principal investigator, it has been found that low-level chromium contamination in ground water is usually in the hexavalent oxidation state (Farmer et al. 1996). In general, dissolved iron measured during the crevice experiments appears to be Fe(II) in acidic media and Fe(III) in near-neutral and alkaline solutions (table 3). In the case of cyclic polarization measurements, the dissolved iron measured at the end of some cyclic polarization measurements with C-22 appeared to be in the Fe(III) state. This is probably due to the high electrochemical potential at which these species were generated during the potential scan. Note that the reversal potential was approximately 1200 mV vs. Ag/AgCl during these scans. These

  14. Fabrication of Unique Magnetic Bionanocomposite for Highly Efficient Removal of Hexavalent Chromium from Water

    Science.gov (United States)

    Zhong, Yunlei; Qiu, Xun; Chen, Dongyun; Li, Najun; Xu, Qingfeng; Li, Hua; He, Jinghui; Lu, Jianmei

    2016-08-01

    Biotreatment of hexavalent chromium has attracted widespread interest due to its cost effective and environmental friendliness. However, the difficult separation of biomass from aqueous solution and the slow hexavalent chromium bioreduction rate are bottlenecks for biotechnology application. In this approach, a core-shell structured functional polymer coated magnetic nanocomposite was prepared for enriching the hexavalent chromium. Then the nanocomposite was connected to the bacteria via amines on bacterial (Bacillus subtilis ATCC-6633) surface. Under optimal conditions, a series of experiments were launched to degrade hexavalent chromium from the aqueous solution using the as-prepared bionanocomposite. Results showed that B. subtilis@Fe3O4@mSiO2@MANHE (BFSM) can degrade hexavalent chromium from the water more effectively (a respectable degradation efficiency of about 94%) when compared with pristine B. subtilis and Fe3O4@mSiO2@MANHE (FSM). Moreover, the BFSM could be separated from the wastewater by magnetic separation technology conveniently due to the Fe3O4 core of FSM. These results indicate that the application of BFSM is a promising strategy for effective treating wastewater containing hexavalent chromium.

  15. Synergistic Computational and Microstructural Design of Next- Generation High-Temperature Austenitic Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Karaman, Ibrahim [Texas A& M Engineering Experiment Station, College Station, TX (United States); Arroyave, Raymundo [Texas A& M Engineering Experiment Station, College Station, TX (United States)

    2015-07-31

    The purpose of this project was to: 1) study deformation twinning, its evolution, thermal stability, and the contribution on mechanical response of the new advanced stainless steels, especially at elevated temperatures; 2) study alumina-scale formation on the surface, as an alternative for conventional chromium oxide, that shows better oxidation resistance, through alloy design; and 3) design new generation of high temperature stainless steels that form alumina scale and have thermally stable nano-twins. The work involved few baseline alloys for investigating the twin formation under tensile loading, thermal stability of these twins, and the role of deformation twins on the mechanical response of the alloys. These baseline alloys included Hadfield Steel (Fe-13Mn-1C), 316, 316L and 316N stainless steels. Another baseline alloy was studied for alumina-scale formation investigations. Hadfield steel showed twinning but undesired second phases formed at higher temperatures. 316N stainless steel did not show signs of deformation twinning. Conventional 316 stainless steel demonstrated extensive deformation twinning at room temperature. Investigations on this alloy, both in single crystalline and polycrystalline forms, showed that deformation twins evolve in a hierarchical manner, consisting of micron–sized bundles of nano-twins. The width of nano-twins stays almost constant as the extent of strain increases, but the width and number of the bundles increase with increasing strain. A systematic thermomechanical cycling study showed that the twins were stable at temperatures as high as 900°C, after the dislocations are annealed out. Using such cycles, volume fraction of the thermally stable deformation twins were increased up to 40% in 316 stainless steel. Using computational thermodynamics and kinetics calculations, we designed two generations of advanced austenitic stainless steels. In the first generation, Alloy 1, which had been proposed as an alumina

  16. Friction Stir Spot Welding of Advanced High Strength Steels

    Energy Technology Data Exchange (ETDEWEB)

    Hovanski, Yuri; Santella, M. L.; Grant, Glenn J.

    2009-12-28

    Friction stir spot welding was used to join two advanced high-strength steels using polycrystalline cubic boron nitride tooling. Numerous tool designs were employed to study the influence of tool geometry on weld joints produced in both DP780 and a hot-stamp boron steel. Tool designs included conventional, concave shouldered pin tools with several pin configurations; a number of shoulderless designs; and a convex, scrolled shoulder tool. Weld quality was assessed based on lap shear strength, microstructure, microhardness, and bonded area. Mechanical properties were functionally related to bonded area and joint microstructure, demonstrating the necessity to characterize processing windows based on tool geometry.

  17. New tribo-systems for sheet metal forming of advanced high strength steels and stainless steels

    DEFF Research Database (Denmark)

    Ceron, Ermanno

    the reluctance of industry in the application of new solutions, due to the high trial costs. This project presents a new methodology for testing new environmentally friendly tribo-systems for sheet metal forming of advanced high strength steels and stainless steels. For the purpose, a new Universal Sheet......The environmental issue, concerning the lubrication in sheet metal forming, has become considerably important in the past 10 years. Besides the fact that legislation is becoming more restrictive on the type of lubricant industry is allowed to use, many companies are embracing the path of social...... responsibility and sustainability, which implies a careful application of environmentally friendly technology. On the other hand the global market requires more and more complex products, which ignites a chain reaction that affects the whole life cycle of the product. Regarding sheet metal forming, this means...

  18. High Energy Rate Forming Induced Phase Transition in Austenitic Steel

    Science.gov (United States)

    Kovacs, T.; Kuzsella, L.

    2017-02-01

    In this study, the effects of explosion hardening on the microstructure and the hardness of austenitic stainless steel have been studied. The optimum explosion hardening technology of austenitic stainless steel was researched. In case of the explosive hardening used new idea means indirect hardening setup. Austenitic stainless steels have high plasticity and can be cold formed easily. However, during cold processing the hardening phenomena always occurs. Upon the explosion impact, the deformation mechanism indicates a plastic deformation and this deformation induces a phase transformation (martensite). The explosion hardening enhances the mechanical properties of the material, includes the wear resistance and hardness [1]. In case of indirect hardening as function of the setup parameters specifically the flayer plate position the hardening increased differently. It was find a relationship between the explosion hardening setup and the hardening level.

  19. Influence of rare earth nanoparticles and inoculants on performance and microstructure of high chromium cast iron

    Institute of Scientific and Technical Information of China (English)

    HOU Yuncheng; WANG You; PAN Zhaoyi; YU Lili

    2012-01-01

    The high chromium cast irons (HCCIs) with rare earth (RE) nanoparticles or inoculants were fabricated in the casting process.The phase compositions and microstructure were analyzed by X-ray diffraction (XRD) and optical microscopy (OM),respectively.The hardness and impact toughness were tested by Rockwel-hardmeter and impacting test enginery.And then,the morphology of fracture was researched by scanning electron microscopy (SEM).The results demonstrated that the phase compositions of HCCIs with addition of RE nanoparticles or inoculants which were M7C3 carbides + α -Fe did not change obviously.However,the prime M7C3 carbides morphology had great changes with the increase of RE nanoparticles,which changed from long lath to granular or island shape.When the content of RE nanoparticles was 0.4 wt.%,the microstructure of high chromium cast iron was refined greatly.The microstructure of carbides was coarser when the addition of RE nanoparticles was higher than 0.4 wt.%.The hardness and impact toughness of HCCIs were improved by addition of RE nanoparticles or inoculants.The impact toughness of HCCIs was increased 36.4% with RE nanoparticles of 0.4 wt.%,but the hardness changed slightly.In addition,the adding of RE nanoparticles or inoculants could reduce the degree of the brittle fracture.Fracture never seemed regular,instead,containing lots of laminates and dimples with the increase of the RE nanoparticles.The results also indicated that the optimal addition amonnt of the RE nanoparticles was 0.4%,under this composition,the microstructure and mechanical property achieved the best cooperation.In addition,through the study of erosion wear rate,when adding 0.4% RE nanoparticles into the HCCIs,the erosion wear rate got the minimum 0.32×10-3 g/mm2,which could increase 51.5% compared with that without any RE nanoparticles.

  20. Fatigue experiments on connections made of very high strength steels

    NARCIS (Netherlands)

    Pijpers, R.; Kolstein, H.; Bijlaard, F.

    2013-01-01

    An effective application of Very High Strength Steels (VHSS) can be expected in truss-like structures, typically made of hollow sections. Improved design of VHSS truss structures could incorporate the application of cast joints, since an appropriate design of cast joints limits the stress concentrat

  1. Corrosion Inhibition of High Speed Steel by Biopolymer HPMC Derivatives

    OpenAIRE

    Shih-Chen Shi; Chieh-Chang Su

    2016-01-01

    The corrosion inhibition characteristics of the derivatives of biopolymer hydroxypropyl methylcellulose (HPMC), hydroxypropyl methylcellulose phthalate (HPMCP), and hydroxypropyl methylcellulose acetate succinate (HPMCAS) film are investigated. Based on electrochemical impedance spectroscopic measurements and potentiodynamic polarization, the corrosion inhibition performance of high speed steel coated with HPMC derivatives is evaluated. The Nyquist plot and Tafel polarization demonstrate prom...

  2. Mobility and trapping of hydrogen in high-strength steel

    OpenAIRE

    2013-01-01

    6 pages; International audience; Electrochemical permeation and thermo-desorption tests are performed to evaluate hydrogen mobility in high strength steel. Experimental parameters are used in a Krom like phenomenological diffusion model. This model is developed to simulate hydrogen diffusion and trapping in processing zones of specimens subjected to fatigue loadings.

  3. Effect of Different Inoculants on Impact Toughness in High Chromium Cast Iron

    Directory of Open Access Journals (Sweden)

    Siekaniec D.

    2017-06-01

    Full Text Available The present work, presented the study of effect of different inoculants on impact toughness in High Chromium Cast Iron. The molds were pouring in industrial conditions and samples were tested in laboratory in Faculty of Foundry Engineering at AGH. Seven samples were tested - one reference sample, three with different addition of Fe-Ti, and three with different addition of Al. The samples were subjected to impact toughness on Charpy hammer and the hardness test. The presented investigations indicate that for the each inoculant there is an optimal addition at which the sample obtained the highest value of impact toughness. For the Fe-Ti it is 0.66% and for Al is 0.17%. Of all the examined inoculants best results were obtained at a dose of 0.66% Fe-Ti. Titanium is a well-known as a good modifier but very interesting results gives the aluminum. Comparing the results obtained for the Fe-Ti and Al can be seen that in the case of aluminum hardness is more stable. The hardness of all samples is around 40-45 HRC, which is not high for this type of cast iron. Therefore, in future studies it is planned to carry out the heat treatment procedure that may improves hardness.

  4. High-pressure structural phase transitions in chromium-doped BaFe2As2

    Energy Technology Data Exchange (ETDEWEB)

    Uhoya, Walter [University of Alabama, Birmingham; Brill, Joseph W. [University of Kentucky; Montgomery, Jeffrey M [University of Alabama, Birmingham; Samudrala, G K [University of Alabama, Birmingham; Tsoi, Georgiy [University of Alabama, Birmingham; Vohra, Y. K. [University of Alabama, Birmingham; Weir, S. T. [Lawrence Livermore National Laboratory (LLNL); Safa-Sefat, Athena [ORNL

    2012-01-01

    We report on the results from high pressure x-ray powder diffraction and electrical resistance measurements for hole doped BaFe{sub 2-x}Cr{sub x}As{sub 2} (x = 0, 0.05, 0.15, 0.4, 0.61) up to 81 GPa and down to 10 K using a synchrotron source and diamond anvil cell (DAC). At ambient temperature, an isostructural phase transition from a tetragonal (T) phase (I4/mmm) to a collapsed tetragonal (CT) phase is observed at 17 GPa. This transition is found to be dependent on ambient pressure unit cell volume and is slightly shifted to higher pressure upon increase in the Cr-doping. Unlike BaFe{sub 2}As{sub 2} which superconduct under high pressure, we have not detected any evidence of pressure induced superconductivity in chromium doped samples in the pressure and temperature range of this study. The measured equation of state parameters are presented for both the tetragonal and collapsed tetragonal phases for x = 0.05, 0.15, 0.40 and 0.61.

  5. Effect of Ti-V-Nb-Mo addition on microstructure of high chromium cast iron

    Directory of Open Access Journals (Sweden)

    Ma Youping

    2012-05-01

    Full Text Available The effects of trace additions of multi-alloying elements (Ti, Nb, V, Mo on carbides precipitation and as-cast microstructure of eutectic high chromium cast iron containing 2.85wt.%C and 31.0wt.%Cr were investigated from thermodynamic and kinetic considerations. The thermodynamic calculations show that Ti and Nb exist in the multi-alloying system in the forms of TiC and NbC. The formation of VC during the solidification is not feasible from the thermodynamic consideration. XRD analysis shows that the V exists in alloy compounds (VCr2C2, VCrFe8. The first precipitated high melting point particles (TiC, NbC can act as the heterogeneous substrate of M7C3 carbides, which results in significant refinement of the M7C3 carbides. After the addition of alloying elements, C atom diffusion is hindered due to the strong affinities of the strong carbide forming elements for carbon, which decreases the growth rate of carbides. The combined roles of the increase of nucleation rate and the decrease of carbides growth rate lead to the finer microstructure.

  6. Microstructure and high temperature properties of the dissimilar weld between ferritic stainless steel and carbon steel

    Science.gov (United States)

    Kim, Jeong Kil; Hong, Seung Gab; Kang, Ki Bong; Kang, Chung Yun

    2009-10-01

    Dissimilar joints between STS441, a ferritic stainless steel, and SS400, a carbon steel, were welded by GMAW (Gas Metal Arc Welding) using STS430LNb as a welding wire. The fracture behavior of the dissimilar weld was analyzed by a microstructural observation and thermo-mechanical tests. Martensite was formed at the region between SS400 and the weld metal because the Cr and Nb content in this region decreased due to the dilution of SS400 carbon steel during welding. According to results from a high temperature tensile test with a specimen aged at 900 °C, it was found that the tensile strength of the dissimilar weld at high temperature was equal to that of STS441 base metal and the formation of martensite had little influence on tensile strength of the dissimilar weld at high temperature. However, in the case of thermal fatigue resistance, the dissimilar weld had an inferior thermal fatigue life to STS441 because of the presence of martensite and the softened region around the interface between the dissimilar weld metal and SS400.

  7. Fatigue life of high strength steel for cold forming

    Directory of Open Access Journals (Sweden)

    R. Ulewicz

    2017-01-01

    Full Text Available The article presents the results of fatigue tests carried out on STRENX-type high-strength cold forming steel. For high-cycle fatigue tests carried out using low cycle loading frequencies of around 30 Hz, a ROTOFLEX machine was used. For ultra high-cycle tests, a KAUP-ZU testing machine was employed, which enables fatigue tests to be performed with symetric specimen loading (R = -1 and at a frequency of f ≈ 20 kHz. The relationships σa = f(N were determined experimentally in the high and ultra high-cycle region for STRENX high-strength steel. To determine the fatigue crack initiation mechanism, the fractographic analysis of fatigue fractures was made.

  8. On the comparison of microstructural characteristics and mechanical properties of high-vanadium austenitic manganese steels with the Hadfield steel

    Energy Technology Data Exchange (ETDEWEB)

    Moghaddam, E.G., E-mail: emad.g.moghaddam@gmail.com [Department of Materials Science and Engineering, Sharif University of Technology, P.O Box 11365-9466, Azadi Avenue, Tehran (Iran, Islamic Republic of); Tabarestan Steel Foundry, P.O Box 14358, No. 46, Bahar Road, South Shiraz Ave., Tehran (Iran, Islamic Republic of); Varahram, N.; Davami, P. [Department of Materials Science and Engineering, Sharif University of Technology, P.O Box 11365-9466, Azadi Avenue, Tehran (Iran, Islamic Republic of)

    2012-01-15

    Highlights: Black-Right-Pointing-Pointer Mechanical properties of HV-AMS are affected by the type and distribution of VCs. Black-Right-Pointing-Pointer Solution treatment of Hadfield steels has no significant effect on HV-AMS alloys. Black-Right-Pointing-Pointer HV-AMS alloys have superior wear resistance compared with Hadfield steels. - Abstract: In this study, high-vanadium austenitic manganese steel (HV-AMS) alloys and the standard Hadfield steel were investigated. The microstructure of these high-vanadium alloyed Hadfield steels was studied thoroughly using optical microscopy (OM), scanning electron microscopy (SEM) and X-ray diffraction (XRD) and was compared to the Hadfield steel. The hardness and unnotched Charpy impact strength of HV-AMS alloys and Hadfield steel were examined at ambient temperature in the as-cast and heat-treated conditions. A pin-on-disk wear test at linear speed of 10 m/min and a 55 N normal load was employed to evaluate the wear behavior of both steel samples. Microstructural results showed that varying the carbon content in HV-AMS alloys can affect the vanadium carbide morphology and its distribution in the austenite matrix which leads to considerable changes of the mechanical properties. Abrasion test revealed that HV-AMS alloys have superior wear resistance, about 5 times of the standard Hadfield steel.

  9. High-power laser applications in Nippon Steel Corporation

    Science.gov (United States)

    Minamida, Katsuhiro

    2000-02-01

    The laser, which was invented in 1960, has been developed using various substances of solids, liquids, gases and semiconductors as laser active media. Applications of laser utilizing the coherent properties of laser light and the high power density light abound in many industries and in heavy industries respectively. The full-scale use of lasers in the steel industry began nearly 23 years ago with their applications as controllable light sources. Its contribution to the increase in efficiency and quality of the steel making process has been important and brought us the saving of the energy, the resource and the labor. Laser applications in the steel making process generally require high input energy, so it is essential to consider the interaction between the laser beam and the irradiated material. In particular, the reflectivity of the laser beam on the surface of material and the quantity of the laser-induced plasma are critical parameters for high efficient processes with low energy losses. We have developed plenty of new laser systems for the steel making process with their considerations in mind. A review of the following high-power-laser applications is given in the present paper: (1) Use of plasma as a secondary heat source in CO2 laser welding for connecting steel sheets of various grades. (2) Laser-assisted electric resistance welding of pipes. (3) New type all-laser-welded honeycomb panels for high-speed transport. (4) Laser flying welder for continuous hot rolling mill using two 45 kW CO2 lasers.

  10. Decarburization of ferrochrome and high alloy steels with optimized gas and slag phases towards improved Cr retention

    Directory of Open Access Journals (Sweden)

    Wang H.

    2013-01-01

    Full Text Available Chromium is a high value metal and the retention of the same during the refining of high carbon ferrochrome as well as high alloy steel has significant economic and environmental impacts. The loss of chromium during the decarburization is generally minimized using argon-oxygen mixtures thereby reducing the oxygen partial pressure (PO2 of the oxidant gas. In the current study, experiments were carried out in an induction furnace and CO2 was introduced with the view to partly reduce PO2 and partly as an oxidizer. During these experiments, the decarburization of molten Cr-alloy was conducted using pure O2, pure CO2 or O2+CO2 mixtures. The results demonstrated that the Cr loss can be minimized under CO2 introduction. The kinetic analysis showed that the mass transfer is effective due to the production of 2CO gas molecules from one CO2 molecule during the reaction which will improve the stirring of the bath. Besides, CO2 reacts with carbon in melt is an endothermic reaction, introduction of CO2 could be a cooler during the refining process, hence the temperature could be controlled by controlling the diluting gas amount, in this case, the over heat of bath refractory could be prevented and the lifetime of refractory could be extended.

  11. High temperature erosion wear of flame and plasma-sprayed nickel-chromium coatings under simulated coal-fired boiler atmospheres

    Energy Technology Data Exchange (ETDEWEB)

    Hidalgo, V.H.; Varela, J.B.; Menendez, A.C.; Martinez, S.P. [Universidad de Oviedo, Gijon (Spain). Departamento Energia

    2001-02-01

    Erosive high temperature wear of heat exchanger tubes and other structural materials in coal-fired boilers are recognised as being the main cause of downtime at power generation plants. This study concerns the behaviour of plasma and flame sprayed modified nickel-chromium alloy (with small aluminium and titanium additions) subjected to the action of simulated post-combustion gases from a coal-fired boiler combustor. The study first evaluates the effects of thermal exposure at high temperature on the adherence between the substrate (austenitic stainless steel) and coatings. Then, the oxidation rates of these coatings in atmospheres with 3-3.5% of free oxygen at 500 and 800{degree}C (773 and 1073 K) were evaluated. The low velocity corrosion-erosion behaviour produced by the impact of fly ashes in the gas stream at high temperatures (773 and 1073 K) was also evaluated under impact angles of 30 and 90{degree}C. Finally, the eroded surfaces were analysed using scanning electron microscopy to characterise the ash embedment phenomena and the operating erosive micromechanisms. 24 refs., 13 figs., 9 tabs.

  12. High-cycle Fatigue Fracture Behavior of Ultrahigh Strength Steels

    Institute of Scientific and Technical Information of China (English)

    Weijun HUI; Yihong NIE; Han DONG; Yuqing WENG; Chunxu WANG

    2008-01-01

    The fatigue fracture behavior of four ultrahigh strength steels with different melting processes and therefore different inclusion sizes were studied by using a rotating bar two-point bending fatigue machine in the high-cycle regime up to 107 cycles of loading. The fracture surfaces were observed by field emission scanning electron microscopy (FESEM). It was found that the size of inclusion has significant effect on the fatigue behavior.For AISI 4340 steel in which the inclusion size is smaller than 5.5 μm, all the fatigue cracks except one did not initiated from inclusion but from specimen surface and conventional S-N curve exists. For 65Si2MnWE and Aermet 100 steels in which the average inclusion sizes are 12.2 and 14.9 μm, respectively, fatigue cracks initiated from inclusions at lower stress amplitudes and stepwise S-N curves were observed. The S-N curvedisplays a continuous decline and fatigue failures originated from large oxide inclusion for 60Si2CrVA steel in which the average inclusion size is 44.4 μm. In the case of internal inclusion-induced fractures at cycles beyond about 1×106 for 65Si2MnWE and 60Si2CrVA steels, inclusion was always found inside the fish-eye and a granular bright facet (GBF) was observed in the vicinity around the inclusion. The GBF sizes increasewith increasing the number of cycles to failure Nf in the long-life regime. The values of stress intensity factor range at crack initiation site for the GBF are almost constant with Nf, and are almost equal to that for the surface inclusion and the internal inclusion at cycles lower than about 1×106. Neither fish-eye nor GBF was observed for Aermet 100 steel in the present study.

  13. Fabrication of high nitrogen austenitic stainless steels with excellent mechanical and pitting corrosion properties

    Institute of Scientific and Technical Information of China (English)

    Hua-bing Li; Zhou-hua Jiang; Yang Cao; Zu-rui Zhang

    2009-01-01

    18Cr18Mn2Mo0.9N high nitrogen austenitic stainless steel exhibits high strength and good ductility at room temperature. The steel shows typical duc-tile-brittle transition behavior and excellent pitting corrosion resistance properties.

  14. Microstructure and properties of Ti–Nb–V–Mo-alloyed high chromium cast iron

    Indian Academy of Sciences (India)

    Youping Ma; Xiulan Li; Yugao Liu; Shuyi Zhou; Xiaoming Dang

    2013-10-01

    The correlations of microstructure, hardness and fracture toughness of high chromium cast iron with the addition of alloys (titanium, vanadium, niobium and molybdenum) were investigated. The results indicated that the as-cast microstructure changed from hypereutectic, eutectic to hypoeutectic with the increase of alloy contents. Mo dissolved in austenite and increased the hardness by solid solution strengthening. TiC and NbC mainly existed in austenite and impeded the austenite dendrite development. V existed in multicomponent systems in forms of V alloy compounds (VCrFe8 and VCr2C2).With the increase of alloy additions, carbides size changed gradually from refinement to coarseness, hardness and impact toughness were increased and then decreased. Compared with the fracture toughness (6 J/cm2) and hardness (50.8HRC) without any alloy addition, the toughness and hardness at 0.60 V–0.60Ti–0.60Nb–0.35Mo (wt%) additions were improved and achieved to 11 J/cm2 and 58.9HRC, respectively. The synergistic roles of Ti, Nb, V and Mo influenced the solidification behaviour of alloy. The refinement of microstructure and improvement of carbides morphologies, size and distribution improved the impact toughness.

  15. Fabrication of stainless steel clad tubing. [gas pressure bonding

    Science.gov (United States)

    Kovach, C. W.

    1978-01-01

    The feasibility of producing stainless steel clad carbon steel tubing by a gas pressure bonding process was evaluated. Such a tube product could provide substantial chromium savings over monolithic stainless tubing in the event of a serious chromium shortage. The process consists of the initial assembly of three component tubesets from conventionally produced tubing, the formation of a strong metallurgical bond between the three components by gas pressure bonding, and conventional cold draw and anneal processing to final size. The quality of the tubes produced was excellent from the standpoint of bond strength, mechanical, and forming properties. The only significant quality problem encountered was carburization of the stainless clad by the carbon steel core which can be overcome by further refinement through at least three different approaches. The estimated cost of clad tubing produced by this process is greater than that for monolithic stainless tubing, but not so high as to make the process impractical as a chromium conservation method.

  16. Final Scientific Report - "Novel Steels for High Temperature Carburizing"

    Energy Technology Data Exchange (ETDEWEB)

    McKimpson, Marvin G.; Liu, Tianjun; Maniruzzaman, Md

    2012-07-27

    This program was undertaken to develop a microalloy-modified grade of standard carburizing steel that can successfully exploit the high temperature carburizing capabilities of current commercial low pressure (i.e. 'vacuum') carburizing systems. Such steels can lower the amount of energy required for commercial carburizing operations by reducing the time required for deep-case carburizing operations. The specific technical objective of the work was to demonstrate a carburizing steel composition capable of maintaining a prior austenite grain size no larger than ASTM grain size number 5 after exposure to simulated carburizing conditions of 1050 C for 8 hr. Such thermal exposure should be adequate for producing carburized case depths up to about 2 mm. Such carburizing steels are expected to be attractive for use across a wide range of industries, including the petroleum, chemical, forest products, automotive, mining and industrial equipment industries. They have potential for reducing energy usage during low pressure carburizing by more than 25%, as well as reducing cycle times and process costs substantially. They also have potential for reducing greenhouse gas emissions from existing low pressure carburizing furnaces by more than 25%. High temperature carburizing can be done in most modern low pressure carburizing systems with no additional capital investment. Accordingly, implementing this technology on carburizing furnaces will provide a return on investment significantly greater than 10%. If disseminated throughout the domestic carburizing community, the technology has potential for saving on the order of 23 to 34 trillion BTU/year in industrial energy usage. Under the program, two compositions of microalloyed, coarsening-resistant low alloy carburizing steels were developed, produced and evaluated. After vacuum annealing at 1050oC for 8 hrs and high pressure gas quenching, both steels exhibited a prior austenite ASTM grain size number of 5.0 or finer

  17. Precipitation of metallic chromium during rapid cooling of Cr2O3 slags

    Directory of Open Access Journals (Sweden)

    J. Burja

    2017-01-01

    Full Text Available The slag systems of CaO-SiO2- Cr2O3 and Al2O3-CaO-MgO-SiO2- Cr2O3 were analyzed. These slag systems occur in the production of stainless steel and are important from the process metallurgy point of view. Synthetic slag samples with different chromium oxide content were prepared and melted. The melted slag samples where then rapidly cooled on large steel plates, so that the high temperature microstructure was preserved. The samples were analyzed by scanning electron microscopy (SEM and X-ray diffraction (XRD. The precipitation of different chromium oxide phases was studied, but most importantly the precipitation of metallic chromium was observed. These findings help us interpret industrial slag samples.

  18. Thin slab processing of acicular ferrite steels with high toughness

    Energy Technology Data Exchange (ETDEWEB)

    Reip, Carl-Peter; Hennig, Wolfgang; Hagmann, Rolf [SMS Demag Aktiengesellschaft, Duesseldorf (Germany); Sabrudin, Bin Mohamad Suren; Susanta, Ghosh; Weng Lan Lee [Megasteel Sdn Bhd, Banting (Malaysia)

    2005-07-01

    Near-net-shape casting processes today represent an important option in steelmaking. High productivity and low production cost as well as the variety of steel grades that can be produced plus an excellent product quality are key factors for the acceptance of such processes in markets all over the world. Today's research focuses on the production of pipe steel with special requirements in terms of toughness at low temperatures. The subject article describes the production of hot strip made from acicular ferritic / bainitic steel grades using the CSP thin-slab technology. In addition, the resulting strength and toughness levels as a function of the alloying concepts are discussed. Optimal control of the CSP process allows the production of higher-strength hot-rolled steel grades with a fine-grain acicular-ferritic/bainitic microstructure. Hot strip produced in this way is characterized by a high toughness at low temperatures. In a drop weight tear test, transition temperatures of up to -50 deg C can be achieved with a shear-fracture share of 85%. (author)

  19. Pressurized metallurgy for high performance special steels and alloys

    Science.gov (United States)

    Jiang, Z. H.; Zhu, H. C.; Li, H. B.; Li, Y.; Liu, F. B.

    2016-07-01

    The pressure is one of the basic parameters which greatly influences the metallurgical reaction process and solidification of steels and alloys. In this paper the history and present situation of research and application of pressurized metallurgy, especially pressurized metallurgy for special steels and alloys have been briefly reviewed. In the following part the physical chemistry of pressurized metallurgy is summarized. It is shown that pressurizing may change the conditions of chemical reaction in thermodynamics and kinetics due to the pressure effect on gas volume, solubility of gas and volatile element in metal melt, activity or activity coefficient of components, and change the physical and chemical properties of metal melt, heat transfer coefficient between mould and ingot, thus greatly influencing phase transformation during the solidification process and the solidification structure, such as increasing the solidification nucleation rate, reducing the critical nucleation radius, accelerating the solidification speed and significant macro/micro-structure refinement, and eliminating shrinkage, porosity and segregation and other casting defects. In the third part the research works of pressured metallurgy performed by the Northeastern University including establishment of pressurized induction melting (PIM) and pressurized electroslag remelting (PESR) equipments and development of high nitrogen steels under pressure are described in detail. Finally, it is considered in the paper that application of pressurized metallurgy in manufacture of high performance special steels and alloys is a relatively new research area, and its application prospects will be very broad and bright.

  20. Characteristics in Paintability of Advanced High Strength Steels

    Energy Technology Data Exchange (ETDEWEB)

    Park, Ha Sun [POSLAB, POSCO, Gwangyang (Korea, Republic of)

    2007-06-15

    It is expected that advanced high strength steels (AHSS) would be widely used for vehicles with better performance in automotive industries. One of distinctive features of AHSS is the high value of carbon equivalent (Ceq), which results in the different properties in formability, weldability and paintability from those of common grade of steel sheets. There is an exponential relation between Ceq and electric resistance, which seems also to have correlation with the thickness of electric deposition (ED) coat. higher value of Ceq of AHSS lower the thickness of ED coat of AHSS. Some elements of AHSS such as silicon, if it is concentrated on the surface, affect negatively the formation of phosphates. In this case, silicon itself doesn't affect the phosphate, but its oxide does. This phenomenon is shown dramatically in the welding area. Arc welding or laser welding melts the base material. In the process of cooling of AHSS melt, the oxides of Si and Mn are easily concentrated on the surface of boundary between welded and non welded area because Si and Mn cold be oxidized easier than Fe. More oxide on surface results in poor phosphating and ED coating. This is more distinctive in AHSS than in mild steel. General results on paintability of AHSS would be reported, being compared to those of mild steel

  1. Effect of molybdenum, vanadium, boron on mechanical properties of high chromium white cast iron in as-cast condition

    Science.gov (United States)

    Nurjaman, F.; Sumardi, S.; Shofi, A.; Aryati, M.; Suharno, B.

    2016-02-01

    In this experiment, the effect of the addition carbide forming elements on high chromium white cast iron, such as molybdenum, vanadium and boron on its mechanical properties and microstructure was investigated. The high chromium white cast iron was produced by casting process and formed in 50 mm size of grinding balls with several compositions. Characterization of these grinding balls was conducted by using some testing methods, such as: chemical and microstructure analysis, hardness, and impact test. From the results, the addition of molybdenum, vanadium, and boron on high chromium white cast iron provided a significant improvement on its hardness, but reduced its toughness. Molybdenum induced fully austenitic matrix and Mo2C formation among eutectic M7C3 carbide. Vanadium was dissolved in the matrix and carbide. While boron was played a role to form fine eutectic carbide. Grinding balls with 1.89 C-13.1 Cr-1.32 Mo-1.36 V-0.00051 B in as-cast condition had the highest hardness, which was caused by finer structure of eutectic carbide, needle like structure (upper bainite) matrix, and martensite on its carbide boundary.

  2. Standard practice for determining the susceptibility of stainless steels and related Nickel-Chromium-Iron Alloys to stress-corrosion cracking in polythionic acids

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2010-01-01

    1.1 This practice covers procedures for preparing and conducting the polythionic acid test at room temperature, 22 to 25°C (72 to 77°F), to determine the relative susceptibility of stainless steels or other related materials (nickel-chromiumiron alloys) to intergranular stress corrosion cracking. 1.2 This practice can be used to evaluate stainless steels or other materials in the “as received” condition or after being subjected to high-temperature service, 482 to 815°C (900 to 1500°F), for prolonged periods of time. 1.3 This practice can be applied to wrought products, castings, and weld metal of stainless steels or other related materials to be used in environments containing sulfur or sulfides. Other materials capable of being sensitized can also be tested in accordance with this test. 1.4 This practice may be used with a variety of stress corrosion test specimens, surface finishes, and methods of applying stress. 1.5 This standard does not purport to address all of the safety concerns, if any, ...

  3. Microstructure and pitting corrosion of shielded metal arc welded high nitrogen stainless steel

    Directory of Open Access Journals (Sweden)

    Raffi Mohammed

    2015-09-01

    Full Text Available The present work is aimed at studying the microstructure and pitting corrosion behaviour of shielded metal arc welded high nitrogen steel made of Cromang-N electrode. Basis for selecting this electrode is to increase the solubility of nitrogen in weld metal due to high chromium and manganese content. Microscopic studies were carried out using optical microscopy (OM and field emission scanning electron microscopy (FESEM. Energy back scattered diffraction (EBSD method was used to determine the phase analysis, grain size and orientation image mapping. Potentio-dynamic polarization testing was carried out to study the pitting corrosion resistance in aerated 3.5% NaCl environment using a GillAC electrochemical system. The investigation results showed that the selected Cr–Mn–N type electrode resulted in a maximum reduction in delta-ferrite and improvement in pitting corrosion resistance of the weld zone was attributed to the coarse austenite grains owing to the reduction in active sites of the austenite/delta ferrite interface and the decrease in galvanic interaction between austenite and delta-ferrite.

  4. Manufacturing of complex high strength components out of high nitrogen steels at industrial level

    Institute of Scientific and Technical Information of China (English)

    Hannes NONEDER; Marion MERKLEIN

    2012-01-01

    High performance components,e.g.,fasteners,nowadays are usually made out of cold forged and heat treated steels like steel 1.5525 (20MnB4).To overcome the problems of heat treatment,e.g.,low surface quality,new workpiece materials for cold forging should be found to achieve the needlessness of heat treatment after cold forging.One possible material is given by high nitrogen steels like steel 1.3815 (X8CrMnN19-19).Due to the high strain hardening of these materials the process and tool design for an industrial batch process are challenging and should be conducted by FE-simulation.The numerical results show that,high strength tool materials,like PM-steels or cemented carbides,in most cases,are inevitable.Additionally to the selection of suitable tool materials,the tool layout should be developed further to achieve a high loadability of the tools.The FE-models,used for process and tool design,are validated with respect to the materials' flow and occurring forming force to assure a proper design process.Also the comparison of strength of components made out of steel 1.5525 in quenched and tempered conditions and steel 1.3815 in strain hardened condition is done.The results show that the component made of steel 1.3815 has a significantly higher strength than the component made of steel 1.5525.This shows that by the use of high nitrogen steels a high performance component can be manufactured by cold forging.

  5. 斜轧中铬半钢磨球的冲击疲劳和磨损性%Impact Fatigue Resistance and Abrasiveness of Cross Rolled Medium Chromium Semi-Steel for Grinding Ball

    Institute of Scientific and Technical Information of China (English)

    李慧

    2001-01-01

    The repeated low-energy impact fatigue resistance and abrasiveness of cross rolled 1.85%C - 5.86%Cr medium chromium semi-steel have been studied. The results indicated that the impact fatigue life of cross rolled medium chromium semi-steel grinding ball is higher than that of casting grinding ball, and the higher impact fatigue resistance and abrasiveness of ball could be got by adequate rolled residual heat treated.%通过落球和冲击磨损试验,研究了斜轧1.85%C、5.86%Cr中铬半钢磨球的抗小能量多冲击破坏能力和耐磨性。结果表明:斜轧中铬半钢磨球的冲击疲劳寿命高于铸造半钢磨球。该球经适当的热轧余热热处理,可获得较高的抗多冲击破坏能力与耐磨性能。

  6. Experience of high-nitrogenous steel powder application in repairs and surface hardening of responsible parts for power equipment by plasma spraying

    Science.gov (United States)

    Kolpakov, A. S.; Kardonina, N. I.

    2016-02-01

    The questions of the application of novel diffusion-alloying high-nitrogenous steel powders for repair and surface hardening of responsible parts of power equipment by plasma spraying are considered. The appropriateness of the method for operative repair of equipment and increasing its service life is justified. General data on the structure, properties, and manufacture of nitrogen-, aluminum-, and chromium-containing steel powders that are economically alloyed using diffusion are described. It is noted that the nitrogen release during the decomposition of iron nitrides, when heating, protects the powder particles from oxidation in the plasma jet. It is shown that the coating retains 50% of nitrogen that is contained in the powder. Plasma spraying modes for diffusion-alloying high-nitrogenous steel powders are given. The service properties of plasma coatings based on these powders are analyzed. It is shown that the high-nitrogenous steel powders to a nitrogen content of 8.9 wt % provide the necessary wear resistance and hardness of the coating and the strength of its adhesion to the substrate and corrosion resistance to typical aggressive media. It is noted that increasing the coating porosity promotes stress relaxation and increases its thickness being limited with respect to delamination conditions in comparison with dense coatings on retention of the low defectiveness of the interface and high adhesion to the substrate. The examples of the application of high-nitrogenous steel powders in power engineering during equipment repairs by service companies and overhaul subdivisions of heat power plants are given. It is noted that the plasma spraying of diffusion-alloyed high-nitrogenous steel powders is a unique opportunity to restore nitrided steel products.

  7. Microstructure and abrasive wear properties of M(Cr,Fe7C3 carbides reinforced high-chromium carbon coating produced by gas tungsten arc welding (GTAW process

    Directory of Open Access Journals (Sweden)

    Soner BUYTOZ

    2010-01-01

    Full Text Available In the present study, high-chromium ferrochromium carbon hypereutectic alloy powder was coated on AISI 4340 steel by the gas tungsten arc welding (GTAW process. The coating layers were analyzed by optical microscopy, X-ray diffraction (XRD, field-emission scanning electron microscopy (FE-SEM, X-ray energy-dispersive spectroscopy (EDS. Depending on the gas tungsten arc welding pa-rameters, either hypoeutectic or hypereutectic microstructures were produced. Wear tests of the coatings were carried out on a pin-on-disc apparatus as function of contact load. Wear rates of the all coating layers were decreased as a function of the loading. The improvement of abrasive wear resistance of the coating layer could be attributed to the high hardness of the hypereutectic M7C3 carbides in the microstruc-ture. As a result, the microstructure of surface layers, hardness and abrasive wear behaviours showed different characteristics due to the gas tungsten arc welding parameters.

  8. Advanced Thermomechanical Processing for a High-Mn Austenitic Steel

    Science.gov (United States)

    Kusakin, Pavel; Tsuzaki, Kaneaki; Molodov, Dmitri A.; Kaibyshev, Rustam; Belyakov, Andrey

    2016-12-01

    The microstructures and mechanical properties of a warm-forged and annealed Fe-18Mn-0.6C-1.5Al TWIP steel were studied. The high dislocation density was evolved by warm forging and the ultrafine grains were developed by subsequent annealing. The dislocation strengthening and the grain refinement result in increased yield strength ranging from 500 to 1000 MPa and the product of ultimate tensile strength by total elongation as high as 70,000 MPa pct.

  9. Highly improved chromium (III uptake capacity in modified sugarcane bagasse using different chemical treatments

    Directory of Open Access Journals (Sweden)

    Vanessa Cristina Gonçalves Dos Santos

    2012-01-01

    Full Text Available The present paper focuses on improving chromium (III uptake capacity of sugarcane bagasse through its chemical modification with citric acid and/or sodium hydroxide. The chemical modifications were confirmed by infrared spectroscopy, with an evident peak observed at 1730 cm-1, attributed to carbonyl groups. Equilibrium was reached after 24 h, and the kinetics followed the pseudo-second-order model. The highest chromium (III maximum adsorption capacity (MAC value was found when using sugarcane bagasse modified with sodium hydroxide and citric acid (58.00 mg g-1 giving a MAC value about three times greater (20.34 mg g-1 than for raw sugarcane bagasse.

  10. High-speed steel rolls used for cold rolling

    Institute of Scientific and Technical Information of China (English)

    QU Haixia; WU Qiong; SUN Dale

    2015-01-01

    During cold rolled production of steel,each change of rolls causes a halt in production and affects the roll’s grinding maintenance and consumption.Consequently,rolls are very critical to the costs of steel production. Besides the rolling accidents,surface quality problems,including inhomogeneous wear and a decrease of the surface roughness of the rolls are other main reasons for outage and a change of the rolls.Therefore,safe rolls,with superior wear resistance and roughness retentivity will be a future trend in the cold rolling steel industry.In this study,the property characteristics and in-service performance of high-speed steel(HSS)cold rolling work rolls at Baosteel are discussed.The results of this study indicate that in-service performance of HSS cold work rolls has an improvement over conventional rolls.Implementation of HSS work rolls will prolong the rolling campaign and improve the rolling stability,thus,the cost of cold rolling production can be better controlled.

  11. High-dose neutron irradiation embrittlement of RAFM steels

    Energy Technology Data Exchange (ETDEWEB)

    Gaganidze, E. [Forschungszentrum Karlsruhe, Institut fuer Materialforschung II, P.O. Box 3640, 76021 Karlsruhe (Germany)]. E-mail: ermile.gaganidze@imf.fzk.de; Schneider, H.-C. [Forschungszentrum Karlsruhe, Institut fuer Materialforschung II, P.O. Box 3640, 76021 Karlsruhe (Germany); Dafferner, B. [Forschungszentrum Karlsruhe, Institut fuer Materialforschung II, P.O. Box 3640, 76021 Karlsruhe (Germany); Aktaa, J. [Forschungszentrum Karlsruhe, Institut fuer Materialforschung II, P.O. Box 3640, 76021 Karlsruhe (Germany)

    2006-09-01

    Neutron irradiation-induced embrittlement of the reduced-activation ferritic/martensitic (RAFM) steel EUROFER97 was studied under different heat treatment conditions. Irradiation was performed in the Petten High Flux Reactor within the HFR Phase-IIb (SPICE) irradiation project up to 16.3 dpa and at different irradiation temperatures (250-450 deg. C). Several reference RAFM steels (F82H-mod, OPTIFER-Ia, GA3X and MANET-I) were also irradiated at selected temperatures. The impact properties were investigated by instrumented Charpy-V tests with subsize specimens. Embrittlement and hardening of as-delivered EUROFER97 steel are comparable to those of reference steels. Heat treatment of EUROFER97 at a higher austenitizing temperature substantially improves the embrittlement behaviour at low irradiation temperatures. Analysis of embrittlement in terms of the parameter C = {delta}DBTT/{delta}{sigma} indicates hardening-dominated embrittlement at irradiation temperatures below 350 deg. C with 0.17 {<=} C {<=} 0.53 deg. C/MPa. Scattering of C at irradiation temperatures above 400 deg. C indicates no hardening embrittlement.

  12. High-dose neutron irradiation embrittlement of RAFM steels

    Science.gov (United States)

    Gaganidze, E.; Schneider, H.-C.; Dafferner, B.; Aktaa, J.

    2006-09-01

    Neutron irradiation-induced embrittlement of the reduced-activation ferritic/martensitic (RAFM) steel EUROFER97 was studied under different heat treatment conditions. Irradiation was performed in the Petten High Flux Reactor within the HFR Phase-IIb (SPICE) irradiation project up to 16.3 dpa and at different irradiation temperatures (250-450 °C). Several reference RAFM steels (F82H-mod, OPTIFER-Ia, GA3X and MANET-I) were also irradiated at selected temperatures. The impact properties were investigated by instrumented Charpy-V tests with subsize specimens. Embrittlement and hardening of as-delivered EUROFER97 steel are comparable to those of reference steels. Heat treatment of EUROFER97 at a higher austenitizing temperature substantially improves the embrittlement behaviour at low irradiation temperatures. Analysis of embrittlement in terms of the parameter C = ΔDBTT/Δ σ indicates hardening-dominated embrittlement at irradiation temperatures below 350 °C with 0.17 ⩽ C ⩽ 0.53 °C/MPa. Scattering of C at irradiation temperatures above 400 °C indicates no hardening embrittlement.

  13. Microstructure and high-temperature strength of high Cr ODS tempered martensitic steels

    Energy Technology Data Exchange (ETDEWEB)

    Ohtsuka, S., E-mail: ohtsuka.satoshi@jaea.go.jp; Kaito, T.; Tanno, T.; Yano, Y.; Koyama, S.; Tanaka, K.

    2013-11-15

    11-12Cr oxide dispersion strengthened (ODS) tempered martensitic steels underwent manufacturing tests and their ferritic–martensitic duplex structures were quantitatively evaluated by three methods: high-temperature X-ray diffraction (XRD), electron probe microanalyzer (EPMA), and metallography. It was demonstrated that excessive formation of residual-α ferrite, due to increasing Cr content, could be suppressed by appropriately controlling the concentration of the ferrite-forming and austenite-forming elements on the basis of the parameter “chemical driving force of α to γ reverse transformation. 11Cr-ODS steel containing a small portion of residual-α ferrite was successfully manufactured. In the as-received condition, this 11Cr-ODS steel was shown to have satisfactory creep strength and ductility, both as high as those of the 9Cr-ODS steel, while its 0.2% proof strength at 973 K was lower than in the 9Cr-ODS steel.

  14. 9 %-chromium steel P91 and P92 in German power plants. From 1991 to the present day

    Energy Technology Data Exchange (ETDEWEB)

    Bader, Mirko; Thuemer, Joerg Rainer; Glasenapp, Klaus [E.ON Anlagenservice GmbH, Gelsenkirchen (Germany)

    2013-09-01

    P91 and P92 are the top players in the field of high-pressure piping in modern coal-fired and CCGT power plants. A long-term testing phase and a step-by-step introductory phase since the nineties had preceded current application. For this reason, a review and overview of the first installation in German power plants and the experience acquired from almost 20 years' operating time of USC boilers in medium-load operation mode will be presented. With a view to the newly built power plants, the focal point changes to P92 for high-temperature pressure tubing. In this context the technical experiences were used in the material qualification process and the design of new component. (orig.)

  15. Study on creep-fatigue damage evaluation for advanced 9%-12% chromium steels under stress controlled cycling

    Institute of Scientific and Technical Information of China (English)

    Peng ZHAO; Fuzhen XUAN

    2011-01-01

    Creep-fatigue interaction is one of the main damage mechanisms in high temperature plants and their components. Assessment of creep-fatigue properties is of practical importance for design and operation of high temperature components. However, the standard evaluation techniques, i.e. time fraction rule and ductility exhaustion one have limitations in accounting for the effects of control mode on the cyclic deformations. It was found that conventional linear cumulative damage rule failed in accurately evaluating the creep-fatigue life under stress controlled condition. The calculated creep damages by time fraction rule were excessively high, which led to overly conservative prediction of failure lives. In the present study, it was suggested that such over estimation of creep damage was mainly caused by anelastic strain upon stress loading. For precise assessment under conditions of stress control, a modified creep damage model accounting for the effect of anelastic creep was proposed. The assessments of creep fatigue data under stress controlled condition were performed with the new approach developed in this paper for a rotor material and a boiler material used in ultra supercritical power plants. It was shown that a more moderate amount of creep damage was obtained by the new model, which gave better predictions of failure life.

  16. Galvanic cells including cobalt-chromium alloys.

    Science.gov (United States)

    Gjerdet, N R

    1980-01-01

    Galvanic cells may be created when dentures made of cobalt-chromium alloys are placed on teeth with metallic restorations. The power of such cells was evaluated in an in vitro galvanic using amalgams, gold alloy, and nickel-chromium alloys. The amalgams and one of the nickel-chromium alloys revealed high corrosion currents when placed in contact with cobalt-chromium alloy, the conventional amalgam showing the highest values. The gold alloy and another nickel-chromium alloy exhibited low corrosion currents and they were noble with respect to cobalt-chromium.

  17. Effect of Alloying Additions on the Oxidation of High Speed Steels under Dry and Wet Conditions

    Institute of Scientific and Technical Information of China (English)

    F.C. RIZZO; M.J.MONTEIRO; S.R.J.SAUNDERS

    2009-01-01

    An investigation has been carried out into the effects of chromium and vanadium content on the oxidation rate and on the adhesion of oxide scales grown on three different chemical compositions of high speed steels under dry and wet conditions. The oxidation tests were carried out in a thermobalance at 650 ℃ for up to 14.4 ks. The mass gain of the specimens increased with increasing contents of water vapour. Alloy composition had no effect on the oxidation rate in dry conditions. The "adhesion" of the oxide scale was determined using indentation with a Rockwell C diamond and the pull adhesion test to determine the interfacial toughness and the tensile strength of the oxide metal bond, respectively. Generally, the results of the investigation indicated that oxide adhesion was lowest for the specimens exposed to dry conditions, and that with increasing water vapour content, the scale was more adherent. Indentation test results showed that an increase in the Ⅴ concentration was deleterious to oxidc adhesion in both the dry and wet environments, whereas an increase in the Cr-content had little effect on adhesion.

  18. Penentuan konsentrasi stainless steel 316L dan kobalt kromium remanium GM-800 pada uji GPMT

    Directory of Open Access Journals (Sweden)

    Ikmal Hafizi

    2016-12-01

    Full Text Available Concentration determination of stainless steel 316L and cobalt chromium remanium GM - 800 on GPMT test. Dentistry had used metals such as cobalt chromium and stainless steel in maxillofacial surgery, cardiovascular, and as a dental material. 316L stainless steel is austenistic stainless steel which has low carbon composition to improve the corrosion resistance as well as the content of molybdenum in the material. Cobalt chromium (CoCr is a cobaltbased alloy with a mixture of chromium. Density of a metal cobalt chromium alloy is about 8-9 g/cm3 that caused metal interference relatively mild. Remanium GM-800 is one type of a cobalt chromium alloy with the advantages of having high resistance to fracture and high modulus of elasticity. This study aims to determine the exact concentration used in 316L stainless steel and cobalt chromium GM-800 as the GPMT test material. Subjects were cobalt chromium Remanium GM-800 and 316L stainless steel concentration of 5%, 10%, 20%, 40% and 80%. Patch containing stainless steel or cobalt chromium paste was af xed for 24 hours each on three experimental animals, then the erythema and edema were observed using the Magnusson and Kligman scale. In the study, concentration of 5% is the concentration recommended for stainless steel 316L and cobalt chromium GM-800 as material in challenge phase GPMT test, while the concentration of 40% is the concentration recommended for stainless steel 316L and cobalt chromium GM-800 in the induction phase. ABSTRAK Dunia kedokteran gigi banyak menggunakan logam pada pembedahan maxillofacial, cardiovascular, dan sebagai material dental. Logam yang banyak digunakan antara lain adalah kobalt kromium dan stainless steel. Stainless steel 316L merupakan austenistic stainless steel yang memiliki komposisi karbon rendah sehingga dapat meningkatkan ketahanan terhadap korosi sama halnya dengan kandungan molybdenum pada material tersebut. Kobalt kromium (CoCr adalah cobalt-based alloy dengan

  19. Microstructure of Cast High-Manganese Steel Containing Titanium

    Directory of Open Access Journals (Sweden)

    Tęcza G.

    2016-12-01

    Full Text Available Widely used in the power and mining industry, cast Hadfield steel is resistant to wear, but only when operating under impact loads. Components made from this alloy exposed to the effect of abrasion under load-free conditions are known to suffer rapid and premature wear. To increase the abrasion resistance of cast high-manganese steel under the conditions where no dynamic loads are operating, primary titanium carbides are formed in the process of cast steel melting, to obtain in the alloy after solidification and heat treatment, the microstructure composed of very hard primary carbides uniformly distributed in the austenitic matrix of a hardness superior to the hardness of common cast Hadfield steel. Hard titanium carbides ultimately improve the wear resistance of components operating under shear conditions. The measured microhardness of the as-cast matrix in samples tested was observed to increase with the increasing content of titanium and was 380 HV0.02 for the content of 0.4%, 410 HV0.02 for the content of 1.5% and 510 HV0.02 for the content of 2 and 2.5%. After solution heat treatment, the microhardness of the matrix was 460÷480 HV0.02 for melts T2, T3 and T6, and 580 HV0.02 for melt T4, and was higher than the values obtained in common cast Hadfield steel (370 HV0.02 in as-cast state and 340÷370 HV0.02 after solution heat treatment. The measured microhardness of alloyed cementite was 1030÷1270 HV0.02; the microhardness of carbides reached even 2650÷4000 HV0.02.

  20. New low-carbon steel for hot, warm, or cold forging

    Energy Technology Data Exchange (ETDEWEB)

    Ollilainen, V.; Hocksell, E. [Imatra Steel Oy Ab, Imatra Steelworks (Finland)

    2000-05-01

    The development of a new high-strength steel started from the needs of cold forging and continued into hot- and warm-forging areas. The steel has a very low carbon content (<0.1% C) and chromium-boron alloying. Its hardening is simple: just water quenching without tempering. Hot forgings of this steel are directly quenched from forging temperature, resulting in process cost savings and weight reduction. (orig.)

  1. 75 FR 5947 - Stainless Steel Sheet and Strip in Coils from Taiwan: Final Results and Rescission in Part of...

    Science.gov (United States)

    2010-02-05

    ..., 18 percent chromium, and 46 percent iron, and is most notable for its resistance to high temperature...., flat-rolled stainless steel products of a thickness of 4.75 mm or more), 4) flat wire (i.e., cold... of the Arnold Engineering Company. Certain electrical resistance alloy steel is also excluded...

  2. Corrosion Inhibition of High Speed Steel by Biopolymer HPMC Derivatives

    Directory of Open Access Journals (Sweden)

    Shih-Chen Shi

    2016-07-01

    Full Text Available The corrosion inhibition characteristics of the derivatives of biopolymer hydroxypropyl methylcellulose (HPMC, hydroxypropyl methylcellulose phthalate (HPMCP, and hydroxypropyl methylcellulose acetate succinate (HPMCAS film are investigated. Based on electrochemical impedance spectroscopic measurements and potentiodynamic polarization, the corrosion inhibition performance of high speed steel coated with HPMC derivatives is evaluated. The Nyquist plot and Tafel polarization demonstrate promising anti-corrosion performance of HPMC and HPMCP. With increasing film thickness, both materials reveal improvement in corrosion inhibition. Moreover, because of a hydrophobic surface and lower moisture content, HPMCP shows better anti-corrosion performance than HPMCAS. The study is of certain importance for designing green corrosion inhibitors of high speed steel surfaces by the use of biopolymer derivatives.

  3. Guidelines for Stretch Flanging Advanced High Strength Steels

    Science.gov (United States)

    Sriram, S.; Chintamani, J.

    2005-08-01

    Advanced High Strength Steels (AHSS) are currently being considered for use in closure and structural panels in the automotive industry because of their high potential for affordable weight reduction and improved performance. AHSS such as dual phase steels are currently being used in some vehicle platforms. From a manufacturing perspective, stretch flanging during stamping is an important deformation mode requiring careful consideration of geometry and the die process. This paper presents some geometric and process guidelines for stretch flanging AHSS. Hole expansion experiments were conducted to determine the failure limit for a sheared edge condition. Effects of punching clearance, prestrain and prior strain path on hole expansion were explored in these experiments. In addition, dynamic explicit FE calculations using LS-DYNA were also conducted for a typical stretch flange by varying some key geometric parameters. The experimental and FEA results were then analyzed to yield process and geometric guidelines to enable successful stretch flanging of AHSS.

  4. High-Strength and High-Plasticity TWIP Steel for Modern Vehicle

    Institute of Scientific and Technical Information of China (English)

    Zhenli MI; Di TANG; Ling YAN; Jin GUO

    2005-01-01

    In this paper new high-strength and high-plasticity twinning induced plasticity (TWIP) steel for modern automobile body was investigated. Some basic experimental results were given. The results indicate the TWlP steel has excellent properties. It exhibits high ultimate tensile strength (600~1100 MPa) and extremely large elongation of 60% to 90%. In the future it would be capable of satisfying the requirements of new generation of vehicle.

  5. Internal and External Oxidation of Manganese in Advanced High Strength Steels

    NARCIS (Netherlands)

    Aghaei Lashgari, V.

    2014-01-01

    Advanced high strength steels (AHSS) have been used extensively in the automotive industries. The main characteristic of these steels is combination of high strength and enhanced formability that makes them very attractive for automotive application. However, the major drawback of these steels is th

  6. Influence of cold work on the in-pile stress rupture strength of 16 chromium--16 nickel--niobium austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Closs, K.D.; Schaefer, L.

    1977-05-01

    The in-pile stress rupture strength of 16Cr--16Ni--Nb stainless steel was investigated. Different pretreatments were used, namely solution annealing plus various cold-working levels up to 20 percent. Thermal stability under irradiation and the high-temperature embrittlement of the different material conditions were studied. The specimens were irradiated in the form of electrically heated pressurized tubes at irradiation temperatures ranging from 615 to 720/sup 0/C. Irradiation time was up to 4800 h, correspondng to a maximum fast neutron fluence (E > 0.1 MeV) of 8.2 x 10/sup 25/ n/m/sup 2/. Neutron irradiation caused a marked reduction in stress rupture strength for the solution-annealed and the cold-worked specimens. For the solution-annealed tubes, this reduction was mainly attributed to high-temperature embrittlement; the decrease in rupture strain was less pronounced for the cold-worked tubes. The reduction in stress rupture strength came mainly from an increase in creep rate. As far as stress rupture strength and creep strength at high irradiation temperatures were concerned, the 15% cold-worked 16Cr--16Ni--Nb steel was superior to the other cold-work levels.

  7. Seismic Performance of High Strength Steel Building Frames

    OpenAIRE

    2014-01-01

    Tese de doutoramento em Engenharia Civil, no ramo de Construção Metálica e Mista, apresentada ao Departamento de Engenharia Civil da Faculdade de Ciências e Tecnologia da Universidade de Coimbra In steel building frames under seismic action, the members designed to remain elastic during an earthquake are responsible for the robustness of the structure and prevention of collapse, being characterised by high strength demands. On the other hand, seismic resistant building frames designed as ...

  8. Advanced processing technology for high-nitrogen steels

    Science.gov (United States)

    Dunning, John S.; Simmons, John W.; Rawers, James C.

    1994-03-01

    Both high-and low-pressure processing techniques can be employed to add nitrogen to iron-based alloys at levels in excess of the equilibrium, ambient-pressure solubility limits. High-pressure techniques include high-pressure melting-solidification; powder atomization; and high-pressure, solid-state diffusion. Low-pressure techniques are centrifugal powder atomization and mechanical alloying. This article describes U.S. Bureau of Mines research on a range of processing technologies for nitrogen steels and references thermodynamic and materials characterization studies that have been completed on these materials.

  9. Oxidation resistant high creep strength austenitic stainless steel

    Science.gov (United States)

    Brady, Michael P.; Pint, Bruce A.; Liu, Chain-Tsuan; Maziasz, Philip J.; Yamamoto, Yukinori; Lu, Zhao P.

    2010-06-29

    An austenitic stainless steel displaying high temperature oxidation and creep resistance has a composition that includes in weight percent 15 to 21 Ni, 10 to 15 Cr, 2 to 3.5 Al, 0.1 to 1 Nb, and 0.05 to 0.15 C, and that is free of or has very low levels of N, Ti and V. The alloy forms an external continuous alumina protective scale to provide a high oxidation resistance at temperatures of 700 to 800.degree. C. and forms NbC nanocarbides and a stable essentially single phase fcc austenitic matrix microstructure to give high strength and high creep resistance at these temperatures.

  10. Spatial distribution of crystalline corrosion products formed during corrosion of stainless steel in concrete

    KAUST Repository

    Serdar, Marijana

    2015-05-01

    © 2015 Elsevier Ltd All rights reserved. The mineralogy and spatial distribution of nano-crystalline corrosion products that form in the steel/concrete interface were characterized using synchrotron X-ray micro-diffraction (μ-XRD). Two types of low-nickel high-chromium reinforcing steels embedded into mortar and exposed to NaCl solution were investigated. Corrosion in the samples was confirmed by electrochemical impedance spectroscopy (EIS). μ-XRD revealed that goethite (α-FeOOH) and akaganeite (β-FeOOH) are the main iron oxide-hydroxides formed during the chloride-induced corrosion of stainless steel in concrete. Goethite is formed closer to the surface of the steel due to the presence of chromium in the steel, while akaganeite is formed further away from the surface due to the presence of chloride ions. Detailed microstructural analysis is shown and discussed on one sample of each type of steel.

  11. Development of high strength high toughness third generation advanced high strength steels

    Science.gov (United States)

    Martis, Codrick John

    Third generation advanced high strength steels (AHSS's) are emerging as very important engineering materials for structural applications. These steels have high specific strength and thus will contribute significantly to weight reduction in automotive and other structural component. In this investigation two such low carbon low alloy steels (LCLA) with high silicon content (1.6-2wt %) has been developed. These two steel alloys were subjected to single step and two step austempering in the temperature range of 260-399°C to obtain desired microstructures and mechanical properties. Austempering heat treatment was carried out for 2 hours in a molten salt bath. The microstructures were characterized by X-ray diffraction, scanning electron microscopy, transmission electron microscopy and optical metallography. Quantitative analysis was carried out by image analysis technique. The effect of austempering temperature on the mechanical properties of these two alloys was examined. The influence of microstructures on the mechanical properties of alloys was also studied. Austempering heat treatment resulted in fine carbide free bainitic ferrite and high carbon austenite microstructure in the samples austempered above Ms temperature, whereas tempered martensite and austenite microstructure was obtained in samples austempered below Ms temperature. Yield strength, tensile strength and fracture toughness were found to increase as the austempering temperature decreases, whereas ductility increases as the austempering temperature increases. Tensile strength in the range of 1276MPa -1658 MPa and the fracture toughness in the range of 80-141MPa√m were obtained in these two steels. Volume fractions of different phases present and their lath sizes are related to the mechanical properties. Austempered samples consisting of mixed microstructure of bainitic ferrite and tempered martensite phases resulted in the exceptional combination of strength and toughness.

  12. Weld Metallurgy and Mechanical Properties of High Manganese Ultra-high Strength Steel Dissimilar Welds

    Science.gov (United States)

    Dahmen, Martin; Lindner, Stefan; Monfort, Damien; Petring, Dirk

    The increasing demand for ultra-high strength steels in vehicle manufacturing leads to the application of new alloys. This poses a challenge on joining especially by fusion welding. A stainless high manganese steel sheet with excellent strength and deformation properties stands in the centre of the development. Similar and dissimilar welds with a metastable austenitic steel and a hot formed martensitic stainless steel were performed. An investigation of the mixing effects on the local microstructure and the hardness delivers the metallurgical features of the welds. Despite of carbon contents above 0.4 wt.% none of the welds have shown cracks. Mechanical properties drawn from tensile tests deliver high breaking forces enabling a high stiffness of the joints. The results show the potential for the application of laser beam welding for joining in assembly of structural parts.

  13. Recent advances in creep-resistant steels for power plant applications

    Indian Academy of Sciences (India)

    P J Ennis; A Czyrska-Filemonowicz

    2003-06-01

    The higher steam temperatures and pressures required to achieve increase in thermal efficiency of fossil fuel-fired power-generation plants necessitate the use of steels with improved creep rupture strength. The 9% chromium steels developed during the last three decades are of great interest in such applications. In this report, the development of steels P91, P92 and E911 is described. It is shown that the martensitic transformation in these three steels produces high dislocation density that confers significant transient hardening. However, the dislocation density decreases during exposure at service temperatures due to recovery effects and for long-term creep strength the sub-grain structure produced under different conditions is most important. The changes in the microstructure mean that great care is needed in the extrapolation of experimental data to obtain design values. Only data from tests with rupture times above 3,000 h provide reasonable extrapolated values. It is further shown that for the 9% chromium steels, oxidation resistance in steam is not sufficiently high for their use as thin-walled components at temperatures of 600°C and above. The potential for the development of steels of higher chromium contents (above 11%) to give an improvement in steam oxidation resistance whilst maintaining creep resistance to the 9% chromium steels is discussed.

  14. Thermal analysis of high temperature phase transformations of steel

    Directory of Open Access Journals (Sweden)

    K. Gryc

    2013-10-01

    Full Text Available The series of thermal analysis measurements of high temperature phase transformations of real grain oriented electrical steel grade under conditions of two analytical devices (Netzsch STA 449 F3 Jupiter; Setaram SETSYS 18TM were carried out. Two thermo analytical methods were used (DTA and Direct thermal analysis. The different weight of samples was used (200 mg, 23 g. The stability/reproducibility of results obtained by used methodologies was verified. The liquidus and solidus temperatures for close to equilibrium conditions and during cooling (20 °C/min; 80 °C/min were determined. It has been shown that the higher cooling rate lead to lower temperatures for start and end of solidification process of studied steel grade.

  15. STRUCTURAL STABILITY OF HIGH NITROGEN AUSTENITIC STAINLESS STEELS

    Directory of Open Access Journals (Sweden)

    Jana Bakajová

    2011-05-01

    Full Text Available This paper deals with the structural stability of an austenitic stainless steel with high nitrogen content. The investigated steel was heat treated at 800°C using different annealing times. Investigation was carried out using light microscopy, transmission electron microscopy and thermodynamic calculations. Three phases were identified by electron diffraction: Cr2N, sigma – phase and M23C6. The thermodynamic prediction is in good agreement with the experimental result. The only is the M23C6 carbide phase which is not thermodynamically predicted. Cr2N is the majority secondary phase and occurs in the form of discrete particles or cells (lamellas of Cr2N and austenite.

  16. Microstructure development of welding joints in high Cr ferritic steels

    Energy Technology Data Exchange (ETDEWEB)

    Kubushiro, Keiji; Takahashi, Satoshi; Morishima, Keiko [IHI Corporation (Japan). Research Lab.

    2010-07-01

    Creep failure in high Cr ferritic steels welding joints are Type IV failure. Type IV-failure was ruptured in fine grained region of heat affected zone, microstructure and phase transformation process at welding in fine grained region were very important to clarify. Microstructure difference of heat affected zone was investigated in Gr.91, Gr.92, Gr.122 welding joint. The fraction of 60 degree block boundary, packet boundary, random boundary (including prior gamma boundary) length was compared in three ferritic steels by EBSP(Electron Backscatter Diffraction Pattern) analysis. HAZ was almost fully martensite phase in Gr.122 weld joint. On the other hand, HAZ in Gr.91 welding joint were some equiaxial grain and martensite structure. (orig.)

  17. High temperature workability behaviour of a modified P92 steel

    Energy Technology Data Exchange (ETDEWEB)

    Carsi, Manuel; Ruano, Oscar A. [CENIM-CSIC, Madrid (Spain); Penalba, Felix [TECNALIA, San Sebastian (Spain); Rieiro, Ignaciao [Castilla-La Mancha Univ., Toledo (Spain). Dept. Matematicas

    2011-11-15

    The high temperature forming behaviour of a modified P92, type 9% Cr, steel is studied by means of torsion tests. The data obtained from these tests allowed correlation of the number of turns to failure, a measure of ductility, as a function of strain rate and temperature. In addition, the data were correlated by the Garofalo equation with a stress exponent of 4.78 and an activation energy of 390 kJ mol{sup -1}. This equation was used to predict the formability behaviour for the rolling process and also to determine the maximum forming efficiency and stability of the steel. A temperature of 1 140 C is found to give the optimum forming temperature. (orig.)

  18. TENSILE STRESS RELAXATION OF TURBINE BOLT STEELS AT HIGH TEMPERATURE

    Institute of Scientific and Technical Information of China (English)

    G.Q. Jia; H.W. Shen; Y.M. Zhu

    2004-01-01

    Stress relaxation behavior of two turbine bolt steels was evaluated by the manualcontrolled tensile stress relaxation test (TSRT) at high temperature. First, feasibility and the procedure of the manual-controlled tensile stress relaxation test (TSRT) is discussed and carried out on a general creep testing machine. And then, the experimental results from such type of test were compared to the existing data provided by certain Laboratory U.K. Overall good agreement between the results of manualcontrolled TSRT method and the existing data provides confidence in the use of the proposed method in practice. Finally, the experimental results of turbine bolt steels from TSRT were compared with that of bending test. It is observed that great difference exists between the results from two different type stress relaxation tests. It is therefore suggested that the results from TSRT method be adopted in turbine bolt design in engineering.

  19. Hydrogen influence on the mechanical behaviour of high strength steel

    Energy Technology Data Exchange (ETDEWEB)

    Herenu, Silvina [National Technology Univ. of San Nicolas (Argentina).; National Council of Scientific Research and Technology (Argentina); Armas, Alberto [National Univ. of Rosario (Argentina); Brandaleze, Elena [National Technology Univ. of San Nicolas (Argentina). Metallurgical Dept.; Mansilla, Graciela [National Technology Univ. of San Nicolas (Argentina).

    2010-07-01

    Though numerous studies have been devoted to hydrogen embrittlement in steels, up to date there is not a general agreement about the effect of hydrogen on the mechanical behaviour. The purpose of this paper is to analyze the influence of hydrogen on the mechanical response of high strength steels. Samples were cathodically charged with hydrogen, previous to low cyclic fatigue and tensile tests at room temperature. The presence of hydrogen produces softening effects on the cyclic behaviour and improvements in the fatigue life for low hydrogen contents. The stress-strain curves of tensile tests on pre-charged samples depend on the strain rate imposed. Both tensile and fatigue response could be explained by the hydrogen enhancement of dislocation mobility mechanism. (orig.)

  20. Experimental investigation of axially loaded steel fiber reinforced high strength concrete-filled steel tube columns

    Institute of Scientific and Technical Information of China (English)

    卢亦焱; 李娜; 李杉; 梁鸿骏

    2015-01-01

    An experimental study on the compressive behavior of steel fiber reinforced concrete-filled steel tube columns is presented. Specimens were tested to investigate the effects of the concrete strength, the thickness of steel tube and the steel fiber volume fraction on the ultimate strength and the ductility. The experimental results indicate that the addition of steel fibers in concrete can significantly improve the ductility and the energy dissipation capacity of the concrete-filled steel tube columns and delay the local buckling of the steel tube, but has no obvious effect on the failure mode. It has also been found that the addition of steel fibers is a more effective method than using thicker steel tube in enhancing the ductility, and more advantageous in the case of higher strength concrete. An analytical model to estimate the load capacity is proposed for steel tube columns filled with both plain concrete and steel fiber reinforced concrete. The predicted results are in good agreement with the experimental ones obtained in this work and literatures.

  1. Direct determination of chromium in infant formulas employing high-resolution continuum source electrothermal atomic absorption spectrometry and solid sample analysis.

    Science.gov (United States)

    Silva, Arlene S; Brandao, Geovani C; Matos, Geraldo D; Ferreira, Sergio L C

    2015-11-01

    The present work proposed an analytical method for the direct determination of chromium in infant formulas employing the high-resolution continuum source electrothermal atomic absorption spectrometry combined with the solid sample analysis (SS-HR-CS ET AAS). Sample masses up to 2.0mg were directly weighted on a solid sampling platform and introduced into the graphite tube. In order to minimize the formation of carbonaceous residues and to improve the contact of the modifier solution with the solid sample, a volume of 10 µL of a solution containing 6% (v/v) H2O2, 20% (v/v) ethanol and 1% (v/v) HNO3 was added. The pyrolysis and atomization temperatures established were 1600 and 2400 °C, respectively, using magnesium as chemical modifier. The calibration technique was evaluated by comparing the slopes of calibration curves established using aqueous and solid standards. This test revealed that chromium can be determined employing the external calibration technique using aqueous standards. Under these conditions, the method developed allows the direct determination of chromium with limit of quantification of 11.5 ng g(-1), precision expressed as relative standard deviation (RSD) in the range of 4.0-17.9% (n=3) and a characteristic mass of 1.2 pg of chromium. The accuracy was confirmed by analysis of a certified reference material of tomato leaves furnished by National Institute of Standards and Technology. The method proposed was applied for the determination of chromium in five different infant formula samples. The chromium content found varied in the range of 33.9-58.1 ng g(-1) (n=3). These samples were also analyzed employing ICP-MS. A statistical test demonstrated that there is no significant difference between the results found by two methods. The chromium concentrations achieved are lower than the maximum limit permissible for chromium in foods by Brazilian Legislation.

  2. Demonstration and Validation of Stainless Steel Materials for Critical Above Grade Piping in Highly Corrosive Locations

    Science.gov (United States)

    2017-05-01

    Prepared for Office of the Secretary of Defense (OUSD(AT&L)) Washington, DC 20301-3090 Under Project F07-AR15, “ Advanced Corrosion-Resistant Steel for...world for steel infrastruc- ture . Highly corroded carbon steel pipes at the site were replaced with two grades of stainless steel, and minor corrosion...mitigation modifications were made to pipe supports. After the rehabilitated system was commis- sioned, the pipes were inspected and tested according

  3. Deformation and fracture of low alloy steels at high temperature

    Energy Technology Data Exchange (ETDEWEB)

    Marriott, D.L.; Stubbins, J.F.; Leckie, F.A.; Muddle, B.

    1988-12-01

    This project formed part of the initiative in the AR TD program to characterize high temperature, time-dependent damage processes in low alloy steels, for use in the construction of coal-gasification plant. This project was broadly aimed at adding to the knowledge base for this bainitic form of 2.25Cr 1Mo steel, as it related to time-dependent performance at elevated temperature. Its original intention was to obtain information in specific grades of 2.25Cr 1Mo steel, in particular those containing reduced residual elements and microalloyed modifications, which were being considered as candidate materials at the time. This objective was subsequently modified, in the course of the contract period, to a more generic study of bainitic steel, using the 2.25Cr 1Mo material as a representative of the class. The main thrust of the project was directed initially at the detrimental effect of cyclic loading on creep resistance and manifesting itself in an apparently severe creep-fatigue interaction. Three subtasks were eventually identified. These are: a study of the evolution of microstructural changes in bainitic materials during steady load creep and under constant amplitude cyclic deformation, investigation of the effect of cyclic softening on the fatigue and creep strength of complex geometries, focusing on circumferentially notched bars, and investigation of the influence of environment as a possible cause of observed fatigue/elevated temperature interaction through its effects on crack initiation and propagation, using EDM notched specimens tested in air and vacuum. Results are discussed. 24 refs., 40 figs., 5 tabs.

  4. Contraction of high strength invar steel during creep test

    Energy Technology Data Exchange (ETDEWEB)

    Myslowicki, T.; Bleck, W. [Dept. of Ferrous Metallurgy, Aachen Univ., Aachen (Germany); Weirich, T.E. [Central Facility for Electron Microscopy, Aachen Univ., Aachen (Germany)

    2003-06-01

    Modern large size Cathode Ray Tubes are equipped with so called ''true flat'' shadowmasks made of Invar steel. The mask is stretched onto a solid frame and both are submitted to a final heat treatment (blackening treatment). Elevated temperatures and pretension make the mask material prone to creep, resulting in disutility of the unit for the application. In order to reduce creep elongation of the mask material to a minimum, Mo added high strength Invar steels have been considered to provide the required specifications. Depending on prior processing this type of Invar steel shows an inexplicable contraction during the creep test. Even though this effect can be perfectly used to fulfil the creep requirements, the mechanisms involved were not understood. Focus of the present work was the examination of the effect of precipitations on the ''negative creep'' behaviour of the investigated Invar steel using carbon extraction replicae, transmission electron microscopy as well as SAED. Information about the chemical composition, morphology, size and number of the precipitations in the different states could be gained. The observations revealed that during the creep test, depending on the prior annealing temperature, the chemical composition of the precipitates changed. The Nb content decreased while simultaneously the Mo content increased. Due to the volume difference caused by Mo in solid solution and in precipitated form respectively, the precipitation of Mo during the creep test is supposed to cause the observed sample contraction. The results can be confirmed by calculating the effect of Mo on the distortion of the FeNi lattice. (orig.)

  5. Microstructural development and mechanical properties of high speed steels

    Energy Technology Data Exchange (ETDEWEB)

    Rubio, A.; Gordo, E.; Velasco, F.; Candela, N.; Torralba, J.M. [Dept. de Ciencia de Materiales e Ing. Metalurgica, Univ. Carlos III de Madrid (Spain)

    2001-07-01

    A study was made of the sintering of high speed steel (HSS), M3/2, with different percentage additions - (0%, 2.5%, 5% and 8% by vol.) - of niobium carbide. The mixture was ground in a high speed ball mill to ensure smooth distribution and a material free from agglomerates. All the mixtures were sintered at temperatures above that of solidus, higher temperatures being required as the proportion of the niobium carbide was increased. The variation of the density and hardness were measured, as well as the evolution of the microstructure and the composition of the carbides with the sintering temperature. (orig.)

  6. Current Status of Development of High Nickel Low Alloy Steels for Commercial Reactor Pressure Vessel

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Min Chul; Lee, B. S.; Park, S. G.; Lee, K. H. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2008-12-15

    SA508 Gr.3 Mn-Mo-Ni low alloy steels have been used for nuclear reactor pressure vessel steels up to now. Currently, the design goal of nuclear power plant is focusing at larger capacity and longer lifetime. Requirements of much bigger pressure vessels may cause critical problems in the manufacturing stage as well as for the welding stage. Application of higher strength steel may be required to overcome the technical problems. It is known that a higher strength and fracture toughness of low alloy steels such as SA508 Gr.4N low alloy steel could be achieved by increasing the Ni and Cr contents. Therefore, SA508 Gr.4N low alloy steel is very attractive as eligible RPV steel for the next generation PWR systems. In this report, we propose the possibility of SA508 Gr.4N low alloy steel for an application of next generation commercial RPV, based on the literature research result about development history of the RPV steels and SA508 specification. In addition, we have surveyed the research result of HSLA(High Strength Low Alloy steel), which has similar chemical compositions with SA508 Gr.4N, to understand the problems and the way of improvement of SA508 Gr.4N low alloy steel. And also, we have investigated eastern RPV steel(WWER-1000), which has higher Ni contents compared to western RPV steel.

  7. Flexible high power-per-weight perovskite solar cells with chromium oxide-metal contacts for improved stability in air

    Science.gov (United States)

    Kaltenbrunner, Martin; Adam, Getachew; Głowacki, Eric Daniel; Drack, Michael; Schwödiauer, Reinhard; Leonat, Lucia; Apaydin, Dogukan Hazar; Groiss, Heiko; Scharber, Markus Clark; White, Matthew Schuette; Sariciftci, Niyazi Serdar; Bauer, Siegfried

    2015-10-01

    Photovoltaic technology requires light-absorbing materials that are highly efficient, lightweight, low cost and stable during operation. Organolead halide perovskites constitute a highly promising class of materials, but suffer limited stability under ambient conditions without heavy and costly encapsulation. Here, we report ultrathin (3 μm), highly flexible perovskite solar cells with stabilized 12% efficiency and a power-per-weight as high as 23 W g-1. To facilitate air-stable operation, we introduce a chromium oxide-chromium interlayer that effectively protects the metal top contacts from reactions with the perovskite. The use of a transparent polymer electrode treated with dimethylsulphoxide as the bottom layer allows the deposition--from solution at low temperature--of pinhole-free perovskite films at high yield on arbitrary substrates, including thin plastic foils. These ultra-lightweight solar cells are successfully used to power aviation models. Potential future applications include unmanned aerial vehicles--from airplanes to quadcopters and weather balloons--for environmental and industrial monitoring, rescue and emergency response, and tactical security applications.

  8. THE INFLUENCE OF CHEMICAL COMPOSITION OF HIGH-CHROMIUM CAST IRONS ON THE MACHINABILITY

    Directory of Open Access Journals (Sweden)

    V. V. Netrebko

    2016-02-01

    Full Text Available Purpose. This research is aimed to obtain the regression dependence of the machinability on the chemical composition of pig iron (C, Cr, Mn and Ni in cast state. Methodology. The method of active experiment planning was used to build a mathematical model. Cast irons of composition 1.09…3.91 % С; 11.43…25.57 % Cr; 0.6…5.4 % Mn; 0.19…3.01 % Ni were studied. Cutting tools with plates 10х10 mm out of ВК8 according to State Standard 19051-80 were used for turning. Cutting modes: cutting depth – 0.8 mm, longitudinal feed – 0.15 mm/rot., spindle’s rotation frequency during turning – 200…360 rot./min. Lubricating and cooling liquids were not applied. Evaluation of iron workability was produced by determining the linear tool flank wear per unit length of the cutting path. Findings. Mathematically probabilistic equation of the regression dependence of the cutting tool’s wear on the C, Cr, Mn and Ni content in the machined cast iron were obtained. It was established that with the increase of Cr content in the cast iron to 14.8 % the cutting tool’s wear decreased as a result of formation of carbide eutectic which destroyed the doped ledeburite continuous frame. Further increase of chromium content promoted appearing of chromic carbides with high microhardness which considerably increased the tool’s wear. The conducted research shown that the minimum cutting tool’s wear 0,18 mkm/m was observed during the machining of cast iron containing: 1.09 % C, 14.8 % Cr, 2.3 % Mn and 1.2 % Ni; and the maximum wear is 48,96 mkm/m – when the content was: 3.91 % C, 11.43 % Cr, 5.4 % Mn and 0.19 % Ni. The tool’s wear reached 47.61 mkm/m during the treatment of cast iron containing 3.91 % C, 25.57 % Cr, 5.4 % Mn and 0.19 % Ni. Originality. Mathematically probabilistic model of the dependence of the cutting tool’s wear on the C, Cr, Mn and Ni content in the machined cast iron has been elaborated by the author. Practical value. The model

  9. Effects of RE, V, Ti and B composite modification on the microstructure and properties of high chromium cast iron containing 3 % molybdenum

    Institute of Scientific and Technical Information of China (English)

    GUO Erjun; WANG Lihua; WANG Liping; HUANG Yongchang

    2009-01-01

    The effects of RE, V, Ti and B on the microstructure and properties of high chromium cast iron containing 3% molybdenum under as-cast and heat treatment conditions were investigated with the method of comparing experiments. The results show that with the increase of RE content, the primary austenite of high chromium east iron is obviously refined. The morphology of carbide is changed from netlike and lath to small multiangular isolated blocks or massive blocks, the isolated degree of carbide is improved obviously, and the size is significantly re-fined. The addition of V and B into high chromium cast iron can refine the microstructure, reduce coarse columnar crystals and make the carbide smaller and uniform. Through composite modification with RE, V, Ti and B, the hardness, wear resistance and impact toughness of high chromium cast iron are increased conspicuously. After heat treatment, the hardness of high chromium iron is increased significantly, but the toughness and wear resistance do not show great improvement.

  10. Experimental Study on Elastic-Plastic Behavior of SRC Columns with High Strength Steel

    OpenAIRE

    2006-01-01

    The demand to use high strength and high performance material because of large span and high rise of building in recent years. As to use of high-strength steel in composite steel and reinforced concrete structures, it remains to be clarified whether the ductile behavior can be ensured, especially when the high-strength steel is used in combination with High-strength concrete. This paper describes the test results on the elasto-plastic behavior of SRC column using high strength steel, and disc...

  11. Phase stability of high manganese austenitic steels for cryogenic applications

    CERN Document Server

    Couturier, K

    2000-01-01

    The aim of this work is to study the austenitic stability against a' martensitic transformation of three non-magnetic austenitic steels : a new stainless steel X2CrMnNiMoN 19-12-11-1 grade, a traditional X8CrMnNiN 19-11-6 grade and a high manganese X8MnCrNi 28-7-1 grade. Measurements of relative magnetic susceptibility at room temperature are performed on strained tensile specimens at 4.2 K. A special extensometer for high precision strain measurements at low temperature has been developed at CERN to test specimens up to various levels of plastic strain. Moreover, the high precision strain recording of the extensometer enables a detailed study of the serrated yield phenomena associated with 4.2 K tensile testing and their influence on the evolution of magnetic susceptibility. The results show that high Mn contents increase the stability of the austenitic structure against a' martensitic transformation, while keeping high strength at cryogenic temperature. Moreover, proper elaboration through primary and possi...

  12. Strength analysis of laser welded lap joint for ultra high strength steel

    Science.gov (United States)

    Jeong, Young Cheol; Kim, Cheol Hee; Cho, Young Tae; Jung, Yoon Gyo

    2013-12-01

    Several industries including the automotive industry have recently applied the process of welding high strength steel. High strength steel is steel that is harder than normal high strength steel, making it much stronger and stiffer. HSS can be formed in pieces that can be up to 10 to 15 percent thinner than normal steel without sacrificing strength, which enables weight reduction and improved fuel economy. Furthermore, HSS can be formed into complex shapes that can be welded into structural areas. This study is based on previous experiments and is aimed at establishing the stress distribution for laser welded high strength steel. Research on the stress distribution for laser welded high strength steel is conducted by using Solid Works, a program that analyzes the stress of a virtual model. In conclusion, we found that the stress distribution is changed depending on the shape of welded lap joint. In addition, the Influence of the stress distribution on welded high strength steel can be used to standard for high energy welding of high strength steel, and we can also predict the region in welded high strength steel that may cracked.

  13. Clean steels for fusion

    Energy Technology Data Exchange (ETDEWEB)

    Gelles, D.S.

    1995-03-01

    Fusion energy production has an inherent advantage over fission: a fuel supply with reduced long term radioactivity. One of the leading candidate materials for structural applications in a fusion reactor is a tungsten stabilized 9% chromium Martensitic steel. This alloy class is being considered because it offers the opportunity to maintain that advantage in the reactor structure as well as provide good high temperature strength and radiation induced swelling and embrittlement resistance. However, calculations indicate that to obtain acceptable radioactivity levels within 500 years after service, clean steel will be required because the niobium impurity levels must be kept below about 2 appm and nickel, molybdenum, nitrogen, copper, and aluminum must be intentionally restricted. International efforts are addressing the problems of clean steel production. Recently, a 5,000 kg heat was vacuum induction melted in Japan using high purity commercial raw materials giving niobium levels less than 0.7 appm. This paper reviews the need for reduced long term radioactivity, defines the advantageous properties of the tungsten stabilized Martensitic steel class, and describes the international efforts to produce acceptable clean steels.

  14. Aging and Embrittlement of High Fluence Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Was, gary; Jiao, Zhijie; der ven, Anton Van; Bruemmer, Stephen; Edwards, Dan

    2012-12-31

    Irradiation of austenitic stainless steels results in the formation of dislocation loops, stacking fault tetrahedral, Ni-Si clusters and radiation-induced segregation (RIS). Of these features, it is the formation of precipitates which is most likely to impact the mechanical integrity at high dose. Unlike dislocation loops and RIS, precipitates exhibit an incubation period that can extend from 10 to 46 dpa, above which the cluster composition changes and a separate phase, (G-phase) forms. Both neutron and heavy ion irradiation showed that these clusters develop slowly and continue to evolve beyond 100 dpa. Overall, this work shows that the irradiated microstructure features produced by heavy ion irradiation are remarkably comparable in nature to those produced by neutron irradiation at much lower dose rates. The use of a temperature shift to account for the higher damage rate in heavy ion irradiation results in a fairly good match in the dislocation loop microstructure and the precipitate microstructure in austenitic stainless steels. Both irradiations also show segregation of the same elements and in the same directions, but to achieve comparable magnitudes, heavy ion irradiation must be conducted at a much higher temperature than that which produces a match with loops and precipitates. First-principles modeling has confirmed that the formation of Ni-Si precipitates under irradiation is likely caused by supersaturation of solute to defect sinks caused by highly correlated diffusion of Ni and Si. Thus, the formation and evolution of Ni-Si precipitates at high dose in austenitic stainless steels containing Si is inevitable.

  15. A study on centrifugal casting of high speed steel roll

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    High speed steel (HSS) rolls can replace traditional rolls such as alloyed cast iron rolls and powder metallurgical (PM) hard alloy rolls. The main reasons for the replacement are that the wear resistance of low-cost alloyed cast iron rolls is poor and the cost of high-quality PM hard alloy rolls is very high. By means of centrifugal casting, HSS rolls having excellent wear resistance have been manufactured. The hardness of the HSS roll is 65~ 67 HRC, the range of variation is smaller than 2 HRC and its impact toughness is 15 J/cm2. The wear rate of HSS rolls used in the pre-finishing stands of high-speed hot wire-rod rolling mill reaches 2.5 × 10-4 mm per ton steel. Furthermore, the manufacturing cost of HSS rolls is significantly lower than that of PM hard alloy rolls; it is only 30 percent of that of PM hard alloy rolls.

  16. Speciation, Dissolution, and Redox Reactions of Chromium Relevant to Pretreatment and Separation of High-Level Tank Wastes

    Energy Technology Data Exchange (ETDEWEB)

    Clark Sue B.; Dhanpat Rai; Linfeng Rao

    2005-04-20

    Chromium, one of the problematic elements in tank sludges, is considered the most important constituent in defining the total volume of high-level radioactive waste (HLW) glass. Current sludge washing processes (e.g. caustic leaching, 3 M NaOH) are not effective in removing Cr. This inefficient removal would result in production of an unacceptably large volume of HLW glass and thus a tremendous increase in the cost of waste disposal. This proposed research seeks to develop fundamental data for chromium (Cr) reactions that are not currently available but are essential for developing effective methodologies for removing Cr form high-level waste (HLW). Our objectives are to study (1) the dissolution of several solid phases (e.g., CrOOH, Cr2O3(c), Cr(OH)3, and Fe and Cr, binary hydroxides, identified to be important from sludge leaching studies) in highly alkaline solutions and in the presence of other electrolytes (e.g., carbonate, phosphate, sulfate, nitrite), and (2) the effect of the nature of Cr solid phases and aqueous species on their redox reactivity with a variety of potential oxidants (e.g., H2o2, persulfate, O2, and ferrate). This information will provide critical support for developing enhanced pretreatment strategies for removing Cr from HLW and will achieve a major cost reduction HLW disposal.

  17. Speciation, Dissolution, and Redox Reactions of Chromium Relevant to Pretreatment and Separation of High-Level Tank Wastes

    Energy Technology Data Exchange (ETDEWEB)

    Dhapat Rai; Linfeng Rao

    2006-06-01

    Chromium, one of the problematic elements in tank sludges, is considered the most important constituent in defining the total volume of high-level radioactive waste (HLW) glass. Current sludge-washing processes (e.g. caustic leaching, 3 M NaOH) are not effective in removing Cr. Such inefficient removal would result in the production of an unacceptably large volume of HLW glass and thus a tremendous increase in the cost of waste disposal. This proposed research seeks to develop fundamental data for chromium (Cr) reactions that are not currently available but are essential for developing effective methodologies for removing Cr form high-level waste (HLW). Our objectives are to study (1) the dissolution of several solid phases (e.g., CrOOH, Cr2O3(c), Cr(OH)3, and Fe and Cr, binary hydroxides, identified to be important from sludge leaching studies) in highly alkaline solutions and in the presence of other electrolytes (e.g., carbonate, phosphate, sulfate, nitrite), and (2) the effect of the nature of Cr solid phases and aqueous species on their redox reactivity with a variety of potential oxidants (H2O2, persulfate, hypochlorite, etc.). This information will provide critical support for developing enhanced pretreatment strategies for removing Cr from HLW and will achieve a major cost reduction in HLW disposal.

  18. High Nitrogen Austenitic Stainless Steel Precipitation During Isothermal Annealing

    Directory of Open Access Journals (Sweden)

    Maria Domankova

    2016-07-01

    Full Text Available The time-temperature-precipitation in high-nitrogen austenitic stainless steel was investigated using light optical microscopy, transmission electron microscopy, selected area diffraction and energy-dispersive X-ray spectroscopy. The isothermal precipitation kinetics curves and the corresponding precipitation activation energy were obtained. The diffusion activation energy of M2N precipitation is 129 kJ/mol. The results show that critical temperature for M2N precipitation is about 825°C with the corresponding incubation period 2.5 min.

  19. Hybrid Friction Stir Welding of High-carbon Steel

    Institute of Scientific and Technical Information of China (English)

    Don-Hyun Choi; Seung-Boo Jung; Chang-Yong Lee; Byung-Wook Ahn; Jung-Hyun Choi; Yun-Mo Yeon; Keun Song; Seung-Gab Hong; Won-Bae Lee; Ki-Bong Kang

    2011-01-01

    A high-carbon steel joint, SK5 (0.84 wt% C), was successfully welded by friction stir welding (FSW), both without and with a gas torch, in order to control the cooling rate during welding. After welding, the weld zone comprised gray and black regions, corresponding to microstructural variation: a martensite structure and a duplex structure of ferrite and cementite, respectively. The volume fraction of the martensite structure and the Vickers hardness in the welds were decreased with the using of the gas torch, which was related with the lower cooling rate.

  20. The Effects of Chromium Concentration on Heat-Treated Magnetoelastic Torque Transducer Shafts

    Science.gov (United States)

    Orris, Jason; Wilson, Jason; Jurs, Chris; Boley, Mark

    2003-03-01

    In many applications where a sensory transducer ring would be impractical, a hollow ferromagnetic high-speed steel "shaft type" torque sensor can be constructed. This requires the creation of two distinct portions of the shaft in which a high degree of oppositely polarized circumferential magnetization can be maintained with a saturated alignment of the magnetic domains due to the high circumferential coercive force in the material. In a related work, we have found that increasing nickel concentrations improve transducer sensitivities (field signal per applied torque) but also cause the shafts to become too brittle for most torque transfer applications. In this work, we have discovered that a similar or even larger improvement in transducer sensitivity can be gained by increasing the chromium concentration (with nickel concentrations under 0.30 its mechanical properties. The three steel shafts we investigated had respective chromium concentrations of 0.15S-7, and D-2. Their transducer sensitivities were found as 1.5, 4.0, and 12.5 mG/N-m, respectively, while the latter two steel shafts also exhibited still further increases in their sensitivity following their standard heat treatments. The area of the axial hysteresis curves for these three steels was also found to dramatically decrease as the chromium concentration and the transducer sensitivity increased, while relatively little change was observed in the already broad circumferential hysteresis curves.

  1. Development of analytical procedures for determination of total chromium by quadrupole ICP-MS and high-resolution ICP-MS, and hexavalent chromium by HPLC-ICP-MS, in different materials used in the automotive industry.

    Science.gov (United States)

    Séby, F; Gagean, M; Garraud, H; Castetbon, A; Donard, O F X

    2003-10-01

    A European directive was recently adopted limiting the use of hazardous substances such as Pb, Hg, Cd, and Cr(VI) in vehicle manufacturing. From July 2003 a maximum of 2 g Cr(VI) will be authorised per vehicle in corrosion-preventing coatings of key components. As no standardised procedures are available to check if produced vehicles are in agreement with this directive, the objective of this work was to develop analytical procedures for total chromium and Cr(VI) determination in these materials. The first step of this study was to optimise digestion procedures for total chromium determination in plastic and metallic materials by inductively coupled plasma mass spectrometry (ICP-MS). High resolution (HR) ICP-MS was used to examine the influence of polyatomic interferences on the detection of the (52)Cr(+) and (53)Cr(+) isotopes. If there was strong interference with m/ z 52 for plastic materials, it was possible to use quadrupole ICP-MS for m/ z 53 if digestions were performed with HNO(3)+H(2)O(2). This mixture was also necessary for digestion of chromium from metallic materials. Extraction procedures in alkaline medium (NH(4)(+)/NH(3) buffer solution at pH 8.9) assisted by sonication were developed for determining Cr(VI) in four different corrosion-preventing coatings by HPLC-ICP-MS. After optimisation and validation with the only solid reference material certified for its Cr(VI) content (BCR 545; welding dusts), the efficiency of this extraction procedure for screw coatings was compared with that described in the EN ISO 3613 standard generally used in routine laboratories. For coatings comprising zinc and aluminium passivated in depth with chromium oxides the extraction procedure developed herein enabled determination of higher Cr(VI) concentrations. This was also observed for the screw covered with a chromium passivant layer on zinc-nickel. For coating comprising a chromium passivant layer on alkaline zinc the standardized extraction procedure was more efficient

  2. Forming of High-strength Steels Using a Hot-melt Dry Lubricant

    DEFF Research Database (Denmark)

    Hörnström, Sven-Erik; Karlsson, Erik; Olsson, Mikael

    2008-01-01

    steel grades and improved surface engineering treatments such as the deposition of low friction CVD and PVD coatings. In the present study the performance of a hot-melt dry lubricant in the forming of hot and cold rolled and hot-dip galvanized high strength steel has been evaluated and compared...... with a conventional rust protection oil using four different tests methods, i.e. a strip reduction test, a bending under tension test, a stretch-forming test and a pin-on disc test. In the tests, two different cold work tool steels, a conventional steel grade and a nitrogen alloyed PM steel grade were evaluated......The increasing use of high strength steels in a variety of mechanical engineering applications has illuminated problems associated with galling in sheet metal forming operations. Galling is a tribological phenomenon associated with transfer of material from the steel sheet to the tool surface...

  3. Intergranular stress corrosion cracking of welded ferritic stainless steels in high temperature aqueous environments

    Energy Technology Data Exchange (ETDEWEB)

    Fukuzuka, Toshio; Shimogori, Kazutoshi; Fujiwara, Kazuo; Tomari, Haruo (Kobe Steel Ltd. (Japan). Central Research and Development Lab.); Kanda, Masao

    1982-07-01

    In considering the application of ferritic stainless steels to heat exchanger tubing materials for moisture separator-reheaters in LWRs, the effects of environmental conditions (temperature, chloride, dissolved oxygen, pH), thermal history, and steel composition (content of C, N, Cr and Ti) on the Inter-Granular Stress Corrosion Cracking (IGSCC) in high temperature aqueous environments, were studied. The IGSCC was proved to depend on steel composition and thermal history rather than environment. From these results, a steel was designed to prevent IGSCC of the welding HAZ for 18Cr and 13Cr steels.

  4. Effect of vibration frequency on microstructure and performance of high chromium cast iron prepared by lost foam casting

    Directory of Open Access Journals (Sweden)

    Wen-qi Zou

    2016-07-01

    Full Text Available In the present research, high chromium cast irons (HCCIs were prepared using the lost foam casting (LFC process. To improve the wear resistance of the high chromium cast irons (HCCIs, mechanical vibration was employed during the solidification of the HCCIs. The effects of vibration frequency on the microstructure and performance of the HCCIs under as-cast, as-quenched and as-tempered conditions were investigated. The results indicated that the microstructures of the LFC-produced HCCIs were refined due to the introduction of mechanical vibration, and the hardness was improved compared to that of the alloy without vibration. However, only a slight improvement in hardness was found in spite of the increase of vibration frequency. In contrast, the impact toughness of the as-tempered HCCIs increased with an increase in the vibration frequency. In addition, the wear resistance of the HCCIs was improved as a result of the introduction of vibration and increased with an increase in the vibration frequency.

  5. Effect of vibration frequency on microstructure and performance of high chromium cast iron prepared by lost foam casting

    Institute of Scientific and Technical Information of China (English)

    Wen-qi Zou; Zhi-guo Zhang; Hao Yang; Wei Li

    2016-01-01

    In the present research, high chromium cast irons (HCCIs) were prepared using the lost foam casting (LFC) process. To improve the wear resistance of the high chromium cast irons (HCCIs), mechanical vibration was employed during the solidiifcation of the HCCIs. The effects of vibration frequency on the microstructure and performance of the HCCIs under as-cast, as-quenched and as-tempered conditions were investigated. The results indicated that the microstructures of the LFC-produced HCCIs were reifned due to the introduction of mechanical vibration, and the hardness was improved compared to that of the aloy without vibration. However, only a slight improvement in hardness was found in spite of the increase of vibration frequency. In contrast, the impact toughness of the as-tempered HCCIs increased with an increase in the vibration frequency. In addition, the wear resistance of the HCCIs was improved as a result of the introduction of vibration and increased with an increase in the vibration frequency.

  6. RESEARCH ON CHEMICAL COMPOSITION AND MICROSTRUCTURE OF NEWLY-DEVELOPED HIGH STRENGTH AND HIGH ELONGATION STEELS

    Institute of Scientific and Technical Information of China (English)

    Y. Chen; X. Chen; A.M. Guo; D.X. Luo; B.F. Xu; Z.X. Yuan; P.H. Li; S.K. Pu; S.B. Zhou

    2003-01-01

    The different chemical composition of silicon and manganese as well as different re-tained austenite fraction ranged from 4% to 10% of the high strength and high elon-gation steels were studied in the paper. The dislocations and carbon concentrationin retained austenite were observed by a transmission electron microscope and anelectric probe analyzer, respectively. The experimental results showed that silicon andmanganese are two fundamental alloying elements to stabilize austenite effectively butretaining austenite in different mechanisms. Meanwhile, the cooling processing playedan important role in controlling the fraction of retained austenite of the hot-rolledhigh strength and high plasticity steels.

  7. Influence of pH on the survival of Dictyosphaerium chlorelloides populations living in aquatic environments highly contaminated with chromium.

    Science.gov (United States)

    Pereira, María; Bartolomé, M Carmen; Sánchez-Fortún, Sebastián

    2013-12-01

    The accommodation of photosynthetic organisms to adverse conditions, such as pH changes in the aquatic environment, and their response to aquatic pollutants is essential to develop future biosensors. The present study reports the ability of both Cr(VI)-sensitive and tolerant Dyctiosphaerium chlorelloides strains to live in aqueous solutions highly contaminated with hexavalent chromium under varying ranges of pH, by the determination of chromium toxic effects on these strains. Studies of cell growth, photosynthetic quantum yield and gross photosynthesis rate show that both D. chlorelloides strains are able to survive in alkaline and moderately acidified (pH 4.25) aquatic environments. Below this pH value cell populations from both strains exposed for short periods of time to Cr(VI) showed alterations in the three parameters studied. There were no significant differences comparing the response of both strains at pH change in the culture medium. However, Cr(VI)-tolerant strain exhibits a better fit to maintain cell growth than Cr(VI)-sensitive strain when both were subjected to pH 4.25 in the culture medium. The absence of significant differences in photosynthetic activity results for both strains suggests that the lower sensitivity exhibited by Cr(VI)-tolerant strain would be due to cellular morphological changes rather than changes in cellular activity. © 2013 Published by Elsevier Inc.

  8. Three-Sheet Spot Welding of Advanced High-Strength Steels

    DEFF Research Database (Denmark)

    Nielsen, Chris Valentin; Friis, Kasper Storgaard; Zhang, W.

    2011-01-01

    The automotive industry has introduced the three-layer weld configuration, which represents new challenges compared to normal two-sheet lap welds. The process is further complicated by introducing high-strength steels in the joint. The present article investigates the weldability of thin, low....... The weld mechanisms are analyzed numerically and compared with metallographic analyses showing how the primary bonding mechanism between the thin, low-carbon steel sheet and the thicker sheet of high-strength steel is solid-state bonding, whereas the two high-strength steels are joined by melting, forming...... a weld nugget at their mutual interface. Despite the absence of the typical fusion nugget through the interface between the low-carbon steel and high-strength steel, the weld strengths obtained are acceptable. The failure mechanism in destructive testing is ductile fracture with plug failure....

  9. An investigation on fatigue in high-strength steel offshore structures

    DEFF Research Database (Denmark)

    Agerskov, Henning; Petersen, R.I.; Martinez, L. Lopez

    1998-01-01

    The fatigue life of offshore steel structures in high-strength steel is studied. The material used has a yield stress of 800-1000 MPa and high weldability and toughness properties. Of special interest is the fatigue life under a realistic stochastic loading. In the experimental part...... of the investigation, fatigue test series were carried out on both full scale tubular joints and smaller welded plate test specimens in high-strength steel as well as in conventional offshore structural steel. This paper gives a summary of the main results presented in two recent research reports [15, 16], from...... specimens in high-strength steel than those obtained in corresponding tests on joints in conventional offshore structural steel....

  10. An Investigation on Fatigue in High-Strength Steel Offshore Structures

    DEFF Research Database (Denmark)

    Agerskov, Henning; Petersen, R.I.; Lopez Martinez, L.

    1997-01-01

    In the present investigation, the fatigue life of offshore steel structures in high-strength steel is studied. The material used has a yield stress of 800-1000 MPa, and high weldability and toughness properties. Of special interest is the fatigue life under a realistic stochastic loading....... In the experimental part of the investigation, fatigue test series have been carried through on both full-scale tubular joints and smaller welded plate test specimens, in high-strength steel as well as in conventional offshore structural steel. The present document gives a summary of the main results presented in two......, in general longer fatigue lives were obtained for the test specimens in high-strength steel than those obtained in corresponding tests on joints in conventional offshore structural steel....

  11. Controlled Rolling and Controlled Cooling Technology of Ultra-High Strength Steel with 700 Mpa Grade

    Institute of Scientific and Technical Information of China (English)

    QI Shi-ze; ZHANG Pi-jun; DU Lin-xiu; LIU Xiang-hua; WANG Guo-dong

    2004-01-01

    With Gleeble-1500 system, the influences of rolling temperature, finishing temperature and cooling rate on the mechanical properties of two ultra-high strength steels were analyzed. The microstructure of the hot rolled specimens was observed by optical microscope, TEM and SEM. The TRIP of HSLA steels was studied. The results show that the yield stress of 700 Mpa can be reached for two steels. The controlled rolling and controlled cooling technology has different effects on two steels, but it is rational to adopt finishing temperature 800 ℃ for both of them. The microstructure of the steels is mainly bainite, and the influence factors of mechanical properties are the size of bainite, and the size, distribution, composition and morphology of secondary phases. The deformation of high molybdenum steels at a high temperature with a high cooling rate would promote TRIP.

  12. Mechanical Properties and Fractographic Analysis of High Manganese Steels After Dynamic Deformation Tests

    Directory of Open Access Journals (Sweden)

    Jabłońska M.B.

    2014-10-01

    Full Text Available Since few years many research centres conducting research on the development of high-manganese steels for manufacturing of parts for automotive and railway industry. Some of these steels belong to the group of AHS possessing together with high strength a great plastic elongation, and an ideal uniform work hardening behavior. The article presents the dynamic mechanical properties of two types of high manganese austenitic steel with using a flywheel machine at room temperature with strain rates between 5×102÷3.5×103s?–1. It was found that the both studied steels exhibit a high sensitivity Rm to the strain rate. With increasing the strain rate from 5×102 to 3.5×103s?–1 the hardening dominates the process. The fracture analysis indicate that after dynamic test both steel is characterized by ductile fracture surfaces which indicate good plasticity of investigated steels.

  13. Study on rolling process optimization of high carbon steel wire

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The existing problems in the manufacture of SWRH82B high carbon steel wire were discussed by sampling and testing the microstructure and properties of the steel from the workshop. To solve the problems, the experimental parameters for thermal simulation were optimized, and the thermal simulating experiments were carried out on a Gleeble1500 thermal simulator. The process parameters for the manufacture were optimized after analysis of the data, and the productive experiments were performed after the water box in front of the no-twist blocks was reconstructed, to control the temperature of the loop layer. The results from the productive experiments showed that the cooling rate of 10-15 ℃/s was reasonable before phase transformation, about 5℃/s during phase wire was increased to 1150-1170 MPa with an increase of 20-30 MPa, the percentage reduction of section was to 34%-36% with an increase of 1%-3% by testing the finished products after reconstruction.

  14. Advanced High Strength Steel in Auto Industry: an Overview

    Directory of Open Access Journals (Sweden)

    N. Baluch

    2014-08-01

    Full Text Available The world’s most common alloy, steel, is the material of choice when it comes to making products as diverse as oil rigs to cars and planes to skyscrapers, simply because of its functionality, adaptability, machine-ability and strength. Newly developed grades of Advanced High Strength Steel (AHSS significantly outperform competing materials for current and future automotive applications. This is a direct result of steel’s performance flexibility, as well as of its many benefits including low cost, weight reduction capability, safety attributes, reduced greenhouse gas emissions and superior recyclability. To improve crash worthiness and fuel economy, the automotive industry is, increasingly, using AHSS. Today, and in the future, automotive manufacturers must reduce the overall weight of their cars. The most cost-efficient way to do this is with AHSS. However, there are several parameters that decide which of the AHSS types to be used; the most important parameters are derived from the geometrical form of the component and the selection of forming and blanking methods. This paper describes the different types of AHSS, highlights their advantages for use in auto metal stampings, and discusses about the new challenges faced by stampers, particularly those serving the automotive industry.

  15. Anomolous Fatigue Crack Growth Phenomena in High-Strength Steel

    Science.gov (United States)

    Forth, Scott C.; James, Mark A.; Johnston, William M., Jr.; Newman, James C., Jr.

    2004-01-01

    The growth of a fatigue crack through a material is the result of a complex interaction between the applied loading, component geometry, three-dimensional constraint, load history, environment, material microstructure and several other factors. Previous studies have developed experimental and computational methods to relate the fatigue crack growth rate to many of the above conditions, with the intent of discovering some fundamental material response, i.e. crack growth rate as a function of something. Currently, the technical community uses the stress intensity factor solution as a simplistic means to relate fatigue crack growth rate to loading, geometry and all other variables. The stress intensity factor solution is a very simple linear-elastic representation of the continuum mechanics portion of crack growth. In this paper, the authors present fatigue crack growth rate data for two different high strength steel alloys generated using standard methods. The steels exhibit behaviour that appears unexplainable, compared to an aluminium alloy presented as a baseline for comparison, using the stress intensity factor solution.

  16. Investigation of the Failure of Advanced High Strength Steels Heterogeneous Spot Welds

    OpenAIRE

    Thibaut Huin; Sylvain Dancette; Damien Fabrègue; Thomas Dupuy

    2016-01-01

    Nowadays, environmental regulation encourages carmakers to reduce the global vehicle weight. Steelmakers develop grades with high performance (Advanced High Strength Steels, AHSS) and fine steel sheet assemblies are used in car body structures, with an optimized thickness in each part. However, unusual fracture modes are sometimes observed during the mechanical tests of heterogeneous AHSS welds, made of dissimilar steel grades and sheet thicknesses. Weld fractures can occur with a strength lo...

  17. Structural response of steel high rise buildings to fire

    DEFF Research Database (Denmark)

    Gentili, Filippo; Giuliani, Luisa; Bontempi, Franco

    2013-01-01

    Due to the significant vertical elevation and complexity of the structural system, high rise buildings may suffer from the effects of fire more than other structures. For this reason, in addition to evacuation strategies and active fire protection, a careful consideration of structural response...... to fire is also very important. In this context, it is of interest to investigate the characteristics of the structural system that could possibly reduce local damages or mitigate the progression of failures in case of fire. In this paper, a steel high rise building is taken as case study and the response...... of the building is investigated up to the crisis of the structure with respect to a standard fire in a lower and in a higher storey: the comparison of the fire induced failures at the different height allows highlighting the role played in the resulting collapse mechanisms by the beam-column stiffness ratio...

  18. Grain refinement of high strength steels to improve cryogenic toughness

    Science.gov (United States)

    Rush, H. F.

    1985-01-01

    Grain-refining techniques using multistep heat treatments to reduce the grain size of five commercial high-strength steels were investigated. The goal of this investigation was to improve the low-temperature toughness as measured by Charpy V-notch impact test without a significant loss in tensile strength. The grain size of four of five alloys investigated was successfully reduced up to 1/10 of original size or smaller with increases in Charpy impact energy of 50 to 180 percent at -320 F. Tensile properties were reduced from 0 to 25 percent for the various alloys tested. An unexpected but highly beneficial side effect from grain refining was improved machinability.

  19. Influence of the Magnetic High-speed Steel Cutting Tool on Cutting Capability

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The high-speed steel cutting tool has advantaged i n modern cutting tool for its preferable synthetical performance, especially, in a pplication of complicated cutting tools. Therefore, the study of the high-speed steel cutting tools that occupied half of cutting tools has become an importa nt way of studying on modern cutting technology. The cutting performance of hi gh speed-steel cutting tools will be improved by magnetization treating method. Microstructure of high-speed steel will be changed as a ...

  20. HIGH SPEED STEEL TOOL WEAR AFTER WOOD MILLING IN THE PRESENCE OF HIGH TEMPERATURE TRIBOCHEMICAL REACTIONS

    OpenAIRE

    Porankiewicz, B.; P. Iskra; K. Jóźwiak; Tanaka, C.; W. Zborowski

    2008-01-01

    Wear patterns were analyzed for High Speed Steel (HSS) SKH51 cutting tools after milling wood of four wood species having very different High Temperature Tribochemical Reactions (HTTR), wood density and very low hard mineral contamination (HMC). The experimental results showed that the HTTR can be an important factor influencing acceleration of cutting tool wear.

  1. HIGH SPEED STEEL TOOL WEAR AFTER WOOD MILLING IN THE PRESENCE OF HIGH TEMPERATURE TRIBOCHEMICAL REACTIONS

    Directory of Open Access Journals (Sweden)

    B. Porankiewicz

    2008-08-01

    Full Text Available Wear patterns were analyzed for High Speed Steel (HSS SKH51 cutting tools after milling wood of four wood species having very different High Temperature Tribochemical Reactions (HTTR, wood density and very low hard mineral contamination (HMC. The experimental results showed that the HTTR can be an important factor influencing acceleration of cutting tool wear.

  2. Effect of chromium and molybdenum on corrosion resistance of super 13Cr martensitic stainless steel in CO{sub 2} environment

    Energy Technology Data Exchange (ETDEWEB)

    Amaya, Hisashi; Kondo, Kunio; Hirata, Hiroyuki [Sumitomo Metal Industries, Ltd., Amagasaki (Japan). Corporate R and D Labs.; Ueda, Masakatsu; Mori, Tomoki [Sumitomo Metal Industries, Ltd., Wakayama (Japan). Wakayama Steel Works

    1998-12-31

    The effect of Cr and Mo on the corrosion resistance of super 13Cr stainless steel in CO{sub 2} environment has been investigated by the electrochemical technique and the surface film analysis. The corrosion rate in CO{sub 2} environment at elevated temperatures is reduced with the increase in the effective Cr content. The pitting resistance is improved by the addition of more than 0.25 mass% Mo, because Mo is effective to stabilize the passive film in the CO{sub 2} environment. The effect of the Mo content on the SSC susceptibility in CO{sub 2} environment with a little amount of H{sub 2}S has been also studied. Mo is also effective to improve the SSC resistance by the formation of Mo sulfide in the outer layer of the surface film, because the Mo sulfide film can assist the formation and/or stabilization of the Cr oxide passive film in the inner layer even in the CO{sub 2} environment with a little amount of H{sub 2}S at room temperature. Based on these results, O.O1C-13Cr-5.2Ni-0.7Mo steel chemical compositions has been determined to improve the corrosion resistance of 13Cr martensitic stainless steel. The applicable environment of the developed steel will be discussed compared with super 13Cr stainless steel containing 2mass% Mo and conventional 13Cr steel.

  3. Performance of chromium nitride based coatings under plastic processing conditions

    OpenAIRE

    Cunha, l.; Andritschky, M.; Pischow, K.; Wang, Z.(Institute of High Energy Physics, Beijing, China); Zarychta, A.; Miranda, A. S.; A.M. Cunha

    2000-01-01

    Chromium nitride based coatings were produced in the form of monolithic and multilayer coatings, by DC and RF reactive magnetron sputtering. These coatings were deposited onto stainless steel and tool steel substrates. Chromium nitride coatings have;proved to be wear and corrosion resistant. The combination of these characteristics was necessary to protect surfaces during plastic processing. In order to select the best coatings, some mechanical and tribological tests were performed. Har...

  4. Effect of Manganese on As-Cast Microstructure and Hardening Behavior of High Chromium White Cast Iron

    Institute of Scientific and Technical Information of China (English)

    SUN Zhi-ping; SHEN Bao-luo; WANG Jun; LIU Hao-huai; LUO Cheng

    2005-01-01

    The effect of manganese on the as-cast structure and hardening behavior of high chromium white cast iron subjected to sub-critical treatment was studied. The results indicate that the fraction of retained austenite and the manganese distribution in as-cast alloys are controlled by manganese content. The manganese distribution in as-cast alloys is not homogeneous. The manganese content in carbide is higher than that in matrix. Whether the secondary hardening occurs or not and the peak hardness of secondary hardening is controlled by manganese content in retained austenite in as-cast structure. Higher manganese content can cause more retained austenite. The secondary hardening occurs in sub-critical treating process if the fraction of retained austenite is high.

  5. Preliminary field evaluation of high efficiency steel filters

    Energy Technology Data Exchange (ETDEWEB)

    Bergman, W.; Larsen, G.; Lopez, R. [Lawrence Livermore National Laboratory, CA (United States)] [and others

    1995-02-01

    We have conducted an evaluation of two high efficiency steel filters in the exhaust of an uranium oxide grit blaster at the Y-12 Plant in Oak Ridge Tennessee. The filters were installed in a specially designed filter housing with a reverse air-pulse cleaning system for automatically cleaning the filters in-place. Previous tests conducted on the same filters and housing at LLNL under controlled conditions using Arizona road dust showed good cleanability with reverse air pulses. Two high efficiency steel filters, containing 64 pleated cartridge elements housed in the standard 2` x 2` x 1` HEPA frame, were evaluated in the filter test housing using a 1,000 cfm slip stream containing a high concentration of depleted uranium oxide dust. One filter had the pleated cartridges manufactured to our specifications by the Pall Corporation and the other by Memtec Corporation. Test results showed both filters had a rapid increase in pressure drop with time, and reverse air pulses could not decrease the pressure drop. We suspected moisture accumulation in the filters was the problem since there were heavy rains during the evaluations, and the pressure drop of the Memtec filter decreased dramatically after passing clean, dry air through the filter and after the filter sat idle for one week. Subsequent laboratory tests on a single filter cartridge confirmed that water accumulation in the filter was responsible for the increase in filter pressure drop and the inability to lower the pressure drop by reverse air pulses. No effort was made to identify the source of the water accumulation and correct the problem because the available funds were exhausted.

  6. Growth of lamellar pearlite in the weld zone between dissimilar steels

    Science.gov (United States)

    Nikulina, A. A.; Smirnov, A. I.; Bataev, I. A.; Bataev, A. A.; Popelyukh, A. I.

    2016-01-01

    Transmission electron microscopy is used to study the welds between high-carbon pearlitic and chromium-nickel austenitic steel workpieces performed by flash butt welding. It has been established that lamellar pearlite colonies alloyed with chromium and nickel are formed in the weld zones between dissimilar steels. Thin austenite interlayers have been detected in the center of ferrite plates. The structure formed presents the C-F-A-F-C-F-A-F (and so on) sequence of three plate-shaped phases. The ferrite-cementite structure in alloyed-pearlite colonies is finer than that in unalloyed pearlite.

  7. Cytotoxicity study of plasma-sprayed hydroxyapatite coating on high nitrogen austenitic stainless steels.

    Science.gov (United States)

    Ossa, C P O; Rogero, S O; Tschiptschin, A P

    2006-11-01

    Stainless steel has been frequently used for temporary implants but its use as permanent implants is restricted due to its low pitting corrosion resistance. Nitrogen additions to these steels improve both mechanical properties and corrosion resistance, particularly the pitting and crevice corrosion resistance. Many reports concerning allergic reactions caused by nickel led to the development of nickel free stainless steel; it has excellent mechanical properties and very high corrosion resistance. On the other hand, stainless steels are biologically tolerated and no chemical bonds are formed between the steel and the bone tissue. Hydroxyapatite coatings deposited on stainless steels improve osseointegration, due their capacity to form chemical bonds (bioactive fixation) with the bone tissue. In this work hydroxyapatite coatings were plasma-sprayed on three austenitic stainless steels: ASTM-F138, ASTM-F1586 and the nickel-free Böhler-P558. The coatings were analyzed by SEM and XDR. The cytotoxicity of the coatings/steels was studied using the neutral red uptake method by quantitative evaluation of cell viability. The three uncoated stainless steels and the hydroxyapatite coated Böhler-P558 did not have any toxic effect on the cell culture. The hydroxyapatite coated ASTM-F138 and ASTM-F1586 stainless steels presented cytotoxicity indexes (IC50%) lower than 50% and high nickel contents in the extracts.

  8. Investigation on dissimilar laser welding of advanced high strength steel sheets for the automotive industry

    Energy Technology Data Exchange (ETDEWEB)

    Rossini, M., E-mail: matteo.rossini@unibz.it [Faculty of Science and Technology, Free University of Bozen-Bolzano, Piazza Università 5, 39100 Bolzano (Italy); Spena, P. Russo, E-mail: pasquale.russospena@unibz.it [Faculty of Science and Technology, Free University of Bozen-Bolzano, Piazza Università 5, 39100 Bolzano (Italy); Cortese, L., E-mail: luca.cortese@unibz.it [Faculty of Science and Technology, Free University of Bozen-Bolzano, Piazza Università 5, 39100 Bolzano (Italy); Matteis, P., E-mail: paolo.matteis@polito.it [Department of Applied Science and Technology, Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Torino (Italy); Firrao, D., E-mail: donato.firrao@polito.it [Department of Applied Science and Technology, Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Torino (Italy)

    2015-03-25

    To support the use of advanced high strength steels in car body design and fabrication, an investigation was carried out on dissimilar butt laser welding between TWinning Induced Plasticity (TWIP) steels, Dual Phase (DP) steels, hot stamping boron (22MnB5) steels, and TRansformation Induced Plasticity (TRIP) steels. The base materials and the weldments were fully characterized by means of metallography, microhardness, and tensile tests. Digital image analysis was also used to provide additional information on the local strain field in the joint during the tensile tests. Fractographic examination was finally performed on the fracture surfaces of the tensile samples. The dissimilar joints between the DP, 22MnB5, and TRIP steels exhibit good resistance properties. On the contrary, the dissimilar joints encompassing the TWIP steel exhibit poor mechanical strength and fail along the weld seam by intergranular fracture, probably due to presence of Mn segregations. Therefore, the laser welding of TWIP steel with other advanced high strength steels is not recommended without the use of proper metal fillers. Dissimilar laser welding of DP, TRIP and 22MnB5 combinations, on the contrary, can be a solution to assemble car body parts made of these steel grades.

  9. Newly Designed Cr-Mn Alloyed Ultra-high Strength Steel without Boron Addition for Hot-stamping Processing

    Institute of Scientific and Technical Information of China (English)

    Guo-hui ZHU; Hong-bing ZHOU; Qin-yi LI; Qi-wei CHEN; Hai-rong GU; Yong-gang LIU

    2015-01-01

    A newly designed hot-stamping steel alloyed by chromium (Cr)and manganese (Mn)without boron (B) addition was developed for automobile mass reduction.The experimental results showed the Cr-Mn alloyed steel could be quenched to full martensite microstructure when the cooling rate was higher than 1 4 ℃/s.Yield strength, tensile strength and elongation of the experimental hot stamping part reached 1 1 8 0 MPa,1 6 4 5 MPa and 8.4%, respectively.The experimental hot stamping part possessed higher tensile strength and elongation,compared with conventional hot-stamping steel of 2 2 MnB5 .Furthermore,excellent processing flexibility would be obtained in this novel hot-stamping steel because of its lower critical cooling rate and phase transformation temperature.The design of the composition and investigations of microstructure,mechanical properties and hot-stamping processing were also studied.

  10. Corrosion resistance of high strength modified 13Cr steel

    Energy Technology Data Exchange (ETDEWEB)

    Kimura, Mitsuo; Miyata, Yukio; Yamane, Yasuyoshi; Toyooka, Takaaki; Nakano, Yoshifumi [Kawasaki Steel Corp., Handa, Aichi (Japan). Technical Research Labs.; Murase, Fumio [Kawasaki Steel Corp., Handa, Aichi (Japan). Chita Works

    1997-08-01

    A new 13Cr martensitic stainless steel (0.025C-13Cr-Ni-Mo) with excellent resistance to CO{sub 2} corrosion and good resistance to SSC is developed and its application limit in oil and gas environments is clarified. The CO{sub 2} corrosion rate of the 13Cr steels with Ni and Mo is less than 0.3 mm/yr at 180 C (356 F) in 20% NaCl. It is less than that of the conventional 13Cr steel (0.2C-13Cr). The corrosion rate of the steel slightly decreases with the increase in Mo and Ni content. The SSC resistance improves with the increase in Mo content. The critical partial pressure of H{sub 2}S for the 2% Mo steel is greater than 0.005 MPa at the pH value of 3.5. The effects of Ni and Cu on SSC are not distinctive for this kind of steel. These results depends on the hydrogen permeability. The critical H{sub 2}S partial pressure for the 110 grade steel is the same as that of the 95 grade steel at the pH values of 4.5 and 3.0, and is slightly lower at the pH values between 3.0 and 4.5. The new 13Cr steel proves to have excellent properties in the sweet and slightly sour environment.

  11. Analysis of the structure of castings made from chromium white cast iron resistant to abrasive wear

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2009-10-01

    Full Text Available It has been proved that an addition of boron carbide and disintegrated steel scrap introduced as an inoculant to the chromium white cast iron changes the structure of castings. The said operation increases the number of crystallization nuclei for dendrites of the primary austenite. In this case, the iron particles act as substrates for the nucleation of primary austenite due to a similar crystallographic lattice. The more numerous are the dendrites of primary austenite and the structure more refined and the mechanical properties higher. Castings after B4C inoculation revealed a different structure of fine grained fracture. Primary precipitates of chromium carbide also appeared, reducing the mechanical properties of as-cast parts. Properly established heat treatment regime makes chromium iron castings regain their, originally high, mechanical properties.

  12. Cold Cracking Of Underwater Wet Welded S355G10+N High Strength Steel

    Directory of Open Access Journals (Sweden)

    Fydrych D.

    2015-09-01

    Full Text Available Water as the welding environment determines some essential problems influencing steel weldability. Underwater welding of high strength steel joints causes increase susceptibility to cold cracking, which is an effect of much faster heat transfer from the weld area and presence of diffusible hydrogen causing increased metal fragility. The paper evaluates the susceptibility to cold cracking of the high strength S355G10+N steel used, among others, for ocean engineering and hydrotechnical structures, which require underwater welding. It has been found from the CTS test results that the investigated steel is susceptible to cold cracking in the wet welding process.

  13. Threshold Stress Intensity of Hydrogen-Induced Cracking and Stress Corrosion Cracking of High Strength Steel

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The threshold stress intensity of stress corrosion cracking (SCC) for 40CrMo steel in 3.5 % NaCl solution decreased exponentially with the increase of yield strength. The threshold stress intensity of hydrogen-induced cracking during dynamical charging for 40CrMo steel decreased linearly with the logarithm of the concentration of diffusible hydrogen. This equation was also applicable to SCC of high strength steel in aqueous solution. The critical hydrogen enrichment concentration necessary for SCC of high strength steel in water decreased exponentially with the increase of yield strength. Based on the results, the relationship between KISCC and σys could be deduced.

  14. Scratch behavior of high speed steels for hot rolls

    Institute of Scientific and Technical Information of China (English)

    Li Zhou; Dale Sun; Changsheng Liu; Chunguang Li; Lisong Yao

    2008-01-01

    The scratch behaviors of two high speed steels (HSS) for hot rolls were studied by a Micro-combi Tester, and the emphasis was placed on researching the relations between the microstructure and the scratch resistance property of different HSS. The experimental results indicate that during the scratch process, the carbides are embedded into the matrix, the penetration depth of different HSS is closely related with the matrix hardness, i.e., the higher the matrix hardness, the better the scratch resistance property; and in the matrix, the fine, dispersive carbides are beneficial to form steady friction between the indenter and the scratched materials, but the coarser carbides are easier to fall into pieces.

  15. Pharmacokinetic Modeling of Trivalent and Hexavalent Chromium Based on Ingestion and Inhalation of Soluble Chromium Compounds.

    Science.gov (United States)

    1991-12-01

    be largely Cr(III) although some Cr(VI) exposure probably also occurs. Stainless-steel welders are exposed to nickel as well as to chromium compounds...welders are equivocal with respect to involvement of chromium, particularly since nickel in some chemical forms is an established lung carcinogen (Stern...microglobulin (Lindberg and Vesterberg, 1983), retinol-binding protein (Franchini and Mutti , 1988), B-glucuronidase ( Mutti et al., 1979), and kidney brush border

  16. From the TRIP effect and Quenching and Partitioning steels concepts to the development of new high-performance, lean powder metallurgy steels

    Energy Technology Data Exchange (ETDEWEB)

    Torralba, José M., E-mail: josemanuel.torralba@imdea.org [IMDEA Materials Institute, C/Eric Kandel 2, 28906 - Getafe, Madrid (Spain); Department of Materials Science and Engineering, Universidad Carlos III Av. Universidad, 30, Leganés (Spain); Navarro, Alfonso; Campos, Mónica [Department of Materials Science and Engineering, Universidad Carlos III Av. Universidad, 30, Leganés (Spain)

    2013-06-20

    A new method of developing lean powder metallurgy steel is proposed. The microstructure of the steel is tailored by combining two different prealloyed steel grades. These materials open a new niche in steel grades for high-performance applications by using a low-cost method of production. Moreover, an alternative route to developing microstructures suitable for manufacturing TRIP and/or Q and P steels is proposed avoiding some of the complex steps that must otherwise be taken to obtain the proper starting microstructure.

  17. Plasma nitriding of AISI 304L and AISI 316L stainless steels: effect of time in the formation of S phase and the chromium nitrides; Nitretacao a plasma dos acos inoxidaveis AISI 304L e AISI 316L: efeito do tempo na formacao da fase S e dos nitretos de cromo

    Energy Technology Data Exchange (ETDEWEB)

    Souza, D.A. de; Barbosa, G.C.; Pinto, F.A.M.; Gontijo, L.C. [Instituto Federal de Educacao, Ciencia e Tecnologia do Espirito Santo - IFES, Vitoria, ES (Brazil); Canal, G.P.; Cunha, A.G., E-mail: disouzam@yahoo.com.br [Universidade Federal do Espirito Santo (UFES), Vitoria, ES (Brazil). Dept. de Fisica

    2009-07-01

    Plasma nitriding can improve hardness and wear resistance of austenitic stainless steels without losses in corrosion resistance. This fact relies on a nitrided layer constituted only by S phase, without chromium nitrides precipitation. In this work, the effect of nitriding time on phases formed on nitrided layer was investigated in two austenitic stainless steels: AISI 304L e AISI 316L. The samples were nitrided at 420 deg C, using a mixture of 60 % N{sub 2} and 40% H{sub 2}, during 5, 7 and 9 hours. It was noted that chromium nitrides were formed on samples of AISI 304L, nitrided for 7 e 9 hours, while all nitrided samples of AISI 316L showed only formation of S phase. The nitrided layers were characterized using optical microscope and x-ray diffraction. (author)

  18. Testing new tribo-systems for sheet metal forming of advanced high strength steels and stainless steels

    DEFF Research Database (Denmark)

    Bay, Niels; Ceron, Ermanno

    2014-01-01

    Testing of new tribo-systems in sheet metal forming has become an important issue due to new legislation, which forces industry to replace current, hazardous lubricants. The present paper summarizes the work done in a recent PhD project at the Technical University of Denmark on the development...... of a methodology for off-line testing of new tribo-systems for advanced high strength steels and stainless steels. The methodology is presented and applied to an industrial case, where different tribo-systems are tested. A universal sheet tribotester has been developed, which can run automatically repetitive...

  19. Research on High-Speed Drilling Performances of Austenitic Stainless Steels

    Institute of Scientific and Technical Information of China (English)

    J.W.Zhong; Y.P.Ma; F.H.Sun; M.Chen

    2004-01-01

    Due to specific properties arising from their structure (high ductility, high toughness,strong tenacious and low heat conductivity), the stainless steels have poor machinability. The drilling of the stainless steels becomes the machining difficulty for their serious work-hardening and abrasion of tools. In this paper, the austenitic stainless steel is used as the work-piece to perform the contrastive experiments with the TiN coated and TiAlN-coated high-speed steel drills. The cutting force, torque, cutting temperature, and the abrasion of drills and tool life are tested and analyzed in the process of high-speed drilling. Experiment results show the effect of drilling speed on cutting force, cutting temperature, and drill wear. TiAlN-coated drills demonstrate better performances in high speed drilling. The research results will be of great benefit in the selection of drills and in the control of tool wear in high speed drilling of stainless steels.

  20. Stable levitation of steel rotors using permanent magnets and high-temperature superconductors

    Science.gov (United States)

    Hull, J. R.; Passmore, J. L.; Mulcahy, T. M.; Rossing, T. D.

    1994-07-01

    Individual freely spinning magnetic steel rotors were levitated by combining the attractive force between permanent magnets and the rotor with the repulsive force between high-temperature superconductors and the steel. The levitation force and stiffness of several configurations are presented, and the application of this levitation method to high-speed bearings is discussed.

  1. A constitutive model for the anelastic behavior of Advanced High Strength Steels

    NARCIS (Netherlands)

    Torkabadi, A.; Liempt, van P.; Meinders, V.T.; Boogaard, van den A.H.

    2015-01-01

    In this work a physically based model describing the anelastic behaviour and nonlinear unloading in Advanced High Strength Steels (AHSS) is proposed. The model is fitted to the experimental data obtained from uni-axial tests on a dual-phase high strength steel grade (HCT780). The results show a good

  2. NON-METALLIC IMPURITIES AND FORMING OF THE STRUCTURE OF THE MODIFIED HIGH-MANGANESE STEEL

    Directory of Open Access Journals (Sweden)

    A. I. Garost

    2006-01-01

    Full Text Available The composition and morphology of chemical associations (non-metallic impurities and other ‘‘secondary” phases at modification of high-manganese steel by nitrogen and nitrideforming elements (vanadium are investigated. The optimal compositions of steel for production of castings are offered. The technology of the steel wear-resistance modification by vanadium of waste of industrial enterprises is worked out.

  3. Study of the solidification of M2 high speed steel Laser Cladding coatings

    OpenAIRE

    Candel Bou, Juan Jose; Franconetti Rodríguez, Patricia; Amigó Borrás, Vicente

    2013-01-01

    [EN] High speed steel laser cladding coatings are complex because cracks appear and the hardness is lower than expected. In this paper AISI M2 tool steel coatings on medium carbon AISI 1045 steel substrate have been manufactured and after laser cladding (LC) processing it has been applied a tempering heat treatment to reduce the amount of retained austenite and to precipitate secondary carbides. The study of metallurgical transformations by scanning electron microscopy (SEM) and backscattered...

  4. Gamma ray heating rates due to chromium isotopes in stellar core during late stages of high mass stars (>10M⊙

    Directory of Open Access Journals (Sweden)

    Nabi Jameel-Un

    2017-01-01

    Full Text Available Gamma ray heating rates are thought to play a crucial role during the pre-supernova stage of high mass stars. Gamma ray heating rates, due to β±-decay and electron (positron capture on chromium isotopes, are calculated using proton-neutron quasiparticle random phase approximation theory. The electron capture significantly affects the lepton fraction (Ye and accelerates the core contraction. The gamma rays emitted as a result of weak processes heat the core and tend to hinder the cooling and contraction due to electron capture and neutrino emission. The emitted gamma rays tend to produce enormous entropy and set the convection to play its role at this stage. The gamma heating rates, on 50-60Cr, are calculated for the density range 10 < ρ (g.cm-3 < 1011 and temperature range 107 < T (K < 3.0×1010.

  5. Effect of Grain Size on Mechanical Properties of Nickel-Free High Nitrogen Austenitic Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    LI Hua-bing; JIANG Zhou-hua; ZHANG Zu-rui; YANG Yan

    2009-01-01

    The fine grained structures of nickel-free high nitrogen austenitic stainless steels had been obtained by means of cold rolling and subsequent annealing.The relationship between microstructure and mechanical properties and gain size of nickel-free high nitrogen austenitic stainless steels was examined.High strength and good ductility of the steel were found.In the grain size range,the Hall-Petch dependency for yield stress,tensile strength,and hardness was valid for grain size ranges for the nickel-free high nitrogen austenitic stainless steel.In the present study,the ductility of cold rolled nickel-free high nitrogen austenitic stainless steel decreased with annealing time when the grain size was refined.The fracture surfaces of the tensile specimens in the grain size range were covered with dimples as usually seen in a ductile fracture mode.

  6. High strength hot rolled and aged microalloyed 5%Ni steel

    Directory of Open Access Journals (Sweden)

    A.K. Lis

    2006-08-01

    Full Text Available Purpose: Purpose of this paper was to give information about low temperature strength and impact CharpyVtoughness of low carbon microalloyed 5%Ni bainitic steel after thermomechanical rolling (TMR orthermomechanical controlled processing (TMCP and ageing at different temperatures: 580°C/2 h, 640°C/1hand 680°C/1h.Design/methodology/approach: The tensile strength tests were performed at -196, -60 and 20°C and Charpy Vsamples were broken at -100, -80, -60, -40, -20 and 20°C temperatures. The tensile strength TS, yield strengthYS, elongation A5 and reduction of area RA were established from tensile experiments. After TMCP 16 mm steelplate had YS = 730MPa, TS = 950 MPa, A5 = 22,5% and RA = 61% and impact energy > 50 J at -196°C.Findings: The best combination of mechanical properties; yield strength and Charpy V toughness was achieved forsteel after TMR and ageing 580°C/ 2h; YS = 800MPa, TS = 900 MPa, A5 = 22.5%, at -1000C KVmin.= 110 J.Research limitations/implications: The precise methodology for retained austenite identification and itsamount content determination in the investigated microstructures is still metallographic problem which needsto be resolved.Practical implications: The best combination of yield strength and Charpy V toughness was achieved for steelafter TMR and ageing 580°C/ 2h. At liquid nitrogen temperature ultrahigh strength properties were: YS = 1140MPa, TS = 1280 MPa, A5 = 26%, RA = 55% and KV 122 J at -100°C.Originality/value: The detailed microstructure examination of the steel with optical and mainly scanningtransmission electron microscopy was needed to explain its good properties at very low temperature. TRIP effectwas observed due to the presence of highly alloyed retained austenite in the microstructure. That type of steelmay be used for contemporary military and structural applications working at low temperatures.

  7. Thermophysical Properties of a Hot-Work Tool-Steel with High Thermal Conductivity

    Science.gov (United States)

    Kaschnitz, E.; Hofer, P.; Funk, W.

    2013-05-01

    In the highly productive permanent mold-casting process, the released enthalpy of the solidifying metal has to be transported through the surrounding hot-work tool-steel to the cooling system. For that reason, the thermal conductivity is a key property of the employed tool-steel. Recently, a new type of steel (Rovalma HTCS 130) has been developed and superior thermal properties have been claimed. In this study, measurements of the thermal diffusivity, heat capacity, and thermal expansion as a function of temperature are described for this steel and results of the computed thermal conductivity are reported. There is quite a discrepancy between the specification of the steel supplier and the results of this study; however, an improvement of the thermal conductivity for this type of steel can be confirmed.

  8. Creep testing and viscous behavior research on carbon constructional quality steel under high temperature

    Institute of Scientific and Technical Information of China (English)

    余敏; 罗迎社; 彭相华

    2008-01-01

    Creep tests under at a certain temperature and different stress levels were performed on two carbon constructional quality steels at a certain stress level and different temperatures,and their creep curves at high temperature were obtained based on analyzing the testing data.Taking 45 steel at a certain temperature and stress as the example,the integral creep constitutive equation and the differential stress-strain constitutive relationship were established based on the relevant rheological model,and the integral core function was also obtained.Simultaneously,the viscous coefficients denoting the viscous behavior in visco-plastic constitutive equation were determined by taking use of the creep testing data.Then the viscous coefficients of three carbon steels(20 steel,35 steel and 45 steel) were compared and analyzed.The results show that the viscosity is different due to different materials at the same temperature and stress.

  9. 1300 MPa High Strength Steel for Bolt with Superior Delayed Fracture Resistance

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    By the increase in Mo content, the addition of microalloying elements V and Nb and by reducing the contents of Mn, P and S based on the composition of steel 42CrMo, we have developed a 1300 MPa-grade high strength steel (ADF1) for bolts. The sustained load bending test, sustained load tensile test and stress corrosion cracking test have been carried out to evaluate the delayed fracture resistance of steel ADF1 and commercial steel 42CrMo. The results showed that steel ADF1 has superior delayed fracture resistance to that of 42CrMo steel. It's concluded that the superior delayed fracture resistance of ADF1 is mainly due to the increase of tempering temperature, fine homogeneously distributed MC carbide and fine prior austenite grain size.

  10. Design and identification of high performance steel alloys for structures subjected to underwater impulsive loading

    Science.gov (United States)

    Wei, Xiaoding; Latourte, Felix; Feinberg, Zack; Olson, Gregory; Espinosa, Horacio; Micro; Nanomechanics Laboratory Team; Olson Group Team

    2011-06-01

    To characterize the performance of naval structures, underwater blast experiments have been developed. Martensitic and austenitic steel alloys were designed to optimize the performance of structures subjected to impulsive loads. The deformation and fracture characteristics of the designed steel alloys were investigated experimentally and computationally. The experiments were based on an instrumented fluid structure interaction apparatus, in which deflection profiles were recorded. The computational study was based on a modified Gurson damage model able to accurately describe ductile failure under various loading paths. The model was calibrated for two high performance martensitic steels (HSLA-100 and BA-160) and an austenitic steel (TRIP-120). The martensitic steel (BA-160) was designed to maximize strength and fracture toughness while the austenitic steel (TRIP-120) was designed to maximize uniform ductility. The combined experimental-computational approach provided insight into the relationships between material properties and blast resistance of structures.

  11. Elevated-temperature properties of one long-life high-strength gun steel

    Institute of Scientific and Technical Information of China (English)

    Maoqiu Wang; Han Dong; Qi Wang

    2004-01-01

    The hardness, tensile strength and impact toughness of one quenched and tempered steel with nominal composition of Fe0.25C-3.0Cr-3.0Mo-0.6Ni-0.1Nb (mass fraction) both at room temperature and at elevated temperatures were investigated in order to develop high-strength steel for long-life gun barrel use. It is found that the steel has lower decrease rate of tensile strength at elevated temperature in comparison with the commonly used G4335V high-strength gun steel, which contains higher Ni and lower Cr and Mo contents. The high elevated-temperature strength of the steel is attributed to the strong secondary hardening effect and high tempering softening resistance caused by the tempering precipitation of fine Mo-rich M2C carbides in the α-Fe matrix. The experimental steel is not susceptible to secondary hardening embrittlement, meanwhile, its room-temperature impact energy is much higher than the normal requirement of impact toughness for high strength gun steels. Therefore, the steel is suitable for production of long-life high-strength gun barrels with the combination of superior elevated-temperature strength and good impact toughness.

  12. Laws of alloyed cementite particles nucleation during heat-resistant steels carburizing

    Directory of Open Access Journals (Sweden)

    M. Yu. Semenov

    2014-01-01

    Full Text Available The article considers a problem analyzing a nucleation of cementite type carbides in carburized heat-resistant steels for the turbofan engines gear wheels.The verification of previously hypothesized mechanism of dislocation nucleation particles chromium-alloyed cementite during process of carburizing was accepted as an objective of the work.As a methodological basis of this paper were accepted the numerical experiments based on the kinetic theory of nucleation, as well as on the known results of experimental studies.According to the kinetic theory of nucleation, a new phase in the solid solutions take place in the defects of the crystal structure of the metal such as inter-grain boundaries and dislocations clusters. A principle feature of the inter-grain boundary mechanism of nucleation is formation of carbide lattice. It is of great practical interest because the cementite lattice drops mechanical properties of hardened parts.According to the experimental studies, the average chromium concentration in the alloyed cementite twice exceeds its Cr content in the heat-resistant steels. Furthermore, the areas of abnormally high (more than ten times in comparison with the average content chromium concentration in cementite have been experimentally revealed.Numerical experiments have revealed that the nucleation of cementite particles alloyed with chromium (chromium concentration of 3% or more occurs, mainly, by the dislocation mechanism on the concentration fluctuations of the alloying element. According to calculations, an obligatory prerequisite to start an active nucleation process of new phase in the solid solution is a local increase of the chromium concentration up to 40%.Despite the lack of physical prerequisites for the formation of chromium precipitates, this phenomenon is explained by a strong chemical affinity of chromium and carbon, causing diffusion of chromium atoms in the region of the carbon atoms clusters. The formation of carbon

  13. Properties of Galvanized and Galvannealed Advanced High Strength Hot Rolled Steels

    Energy Technology Data Exchange (ETDEWEB)

    V.Y. Guertsman; E. Essadiqi; S. Dionne; O. Dremmailova; R. Bouchard; B. Voyzelle; J. McDermid; R. Fourmentin

    2008-04-01

    The objectives of the project were (i) to develop the coating process information to achieve good quality coatings on 3 advanced high strength hot rolled steels while retaining target mechanical properties, (ii) to obtain precise knowledge of the behavior of these steels in the various forming operations and (iii) to establish accurate user property data in the coated conditions. Three steel substrates (HSLA, DP, TRIP) with compositions providing yield strengths in the range of 400-620 MPa were selected. Only HSLA steel was found to be suitable for galnaizing and galvannealing in the hot rolled condition.

  14. The Structural and Strength Changes Resulting from Modification of Heat Treatment of High Carbon Steel

    Directory of Open Access Journals (Sweden)

    Grygier D.

    2016-06-01

    Full Text Available Pearlitic steels containing from some 0,8 to 0,95% C belong to the group of unalloyed steels intended for cold drawing or rolling. One of the problems discussed in literature is cracking of pearlitic steel subjected to plastic working, caused by high brittleness of the lamellar precipitations of hard cementite. This issue is extremely important because it affects significantly reduce fatigue strength. The paper presents proposals to modify the process of heat treatment, results in getting a steel with spheroidal structure characterized by better plastic properties, in order to eliminate this problem.

  15. EFFECT OF CARBON CONTENT ON MICROSTRUCTURE AND PROPERTIES OF HIGH STRENGTH AND HIGH ELONGATION STEELS

    Institute of Scientific and Technical Information of China (English)

    Y. Chen; X. Chen; P.H. Li; S.K. Pu; Z.X. Yuan; B.F. Xu; D.X. Lou; A.M. Guo; S.B.Zhou

    2003-01-01

    The microstructure and mechanical properties of new kind of hot-rolled high strengthand high elongation steels with retained austenite were studied by discussing the in-fluence of different carbon content. The research results indicate that carbon contenthas a significant effect on retaining austenite and consequently resulting in high elon-gation. Besides, new findings about relationship between carbon content and retainedaustenite as well as properties were discussed in the paper.

  16. EFFECT OF CARBON CONTENT ON MICROSTRUCTURE AND PROPERTIES OF HIGH STRENGTH AND HIGH ELONGATION STEELS

    Institute of Scientific and Technical Information of China (English)

    Y.Chen; X.Chen; 等

    2003-01-01

    The microstructure and mechanical properties of new kind of hot-rolled high strength and high elongation steels with retained austenite were studied by discussing the in-fluence of different carbon content.The research results indicate that carbon content has a significant effect on retaining austenite and consequently resulting in high elon-gation.Besides,new findings about relationship between carbon content and retained austenite as well as properties were discussed in the paper.

  17. Newly developed high performance structural steels for long span bridge construction; Chotaikyo ni shiyosareru shinkozai

    Energy Technology Data Exchange (ETDEWEB)

    Tomita, Y. [Nippon Steel Corp., Tokyo (Japan)

    1998-11-15

    This paper reports new steels for long span bridge construction with the thick steel plate as a main part. On the basis of the high-tension steel utilizing technology examined around 1965, a reheated, quenched-and-tempered martensitic steel plate (HT690) was used for the Onaruto Bridge and Seto Ohashi Bridge in a Honsyu-Shikoku linking project. Moreover, a larger number of quenched martensitic high-tension steel plates (HT670 and HT780) were used for the Yojima Bridge together with existing SM400, SM490, SM520, and SM570 steel plates. The lately built Akashi Kaikyo Ohashi Bridge that is 1990 m between struts is longest in the world. The newly developed steel plate (HT780) for a bridge girder of which weldability was improved for lightening was used actually. To reduce the welding cost or improve the welding environment, this steel plate decreased the preheating temperature for weld cracking prevention in a heat-affected zone from about 100degC to 50degC or less. A new wire (of 1800Mpa in tensile strength) was also used for a cable. In future, the bridge girder will be economically and rationally manufactured by the development of design and construction methods that fully draw the characteristics of the new steel. 33 refs., 9 figs., 2 tabs.

  18. High Temperature Behavior of Isothermally Compressed M50 Steel

    Institute of Scientific and Technical Information of China (English)

    Li-xing SUN; Miao-quan LI

    2015-01-01

    The isothermal compression of M50 steel is carried out on a Gleeble-3500 thermo-mechanical simulator in temperature range of 1 223—1 423 K and strain rates range of 10—70 s—1. The results show that the carbides play a signiifcant role in the lfow be-havior and microstructure evolution during isothermal compression of M50 steel. The average apparent activation energy for defor-mation in isothermal compression of M50 steel is (281.1±42.6) kJ∙mol—1 at the strains of 0.4—0.8. The dynamic recrystallization of austenite grains occurs in isothermal compression of M50 steel at 1 363 K and 1 393 K, enhancing with the increase of strain rate and/or strain. The volume fraction of the carbides decreases with the increase of deformation temperature during isothermal com-pression of M50 steel and the ifne carbides inhibit the dynamic recrystallization of austenite grain. With the occurrence of dynamic recrystallization, the austenite grains are reifned, leading to a minor increase in the lfow stress and apparent activation energy for deformation in isothermal compression of M50 steel. The austenite grains begin to coarsen at 1 423 K and dynamic recrystalliza-tion is limited. Hot working of M50 steel should not be performed above 1 393 K in order to achieve good workability.

  19. The Effect of the Production Process and Heat Processing Parameters on the Fatigue Strength of High-Grade Medium-Carbon Steel

    Directory of Open Access Journals (Sweden)

    T. Lipiński

    2012-04-01

    Full Text Available The experimental material consisted of semi-finished products of high-grade, medium-carbon constructional steel with: manganese, chromium, nickel, molybdenum and boron. The experimental material consisted of steel products obtained in three metallurgical processes: electric and desulfurized (E, electric and desulfurized with argon-refined (EA and oxygen converter with vacuum degassed of steel (KP. The production process involved two melting technologies: in a 140-ton basic arc furnace with desulphurisation and argon refining variants, and in a 100-ton oxygen converter. Billet samples were collected to analyze: relative volume of impurities, microstructure and fatigue tests. The samples were quenched and austenitized at a temperature of 880oC for 30 minutes. They were then cooled in water and tempered by holding the sections at a temperature of 200, 300, 400, 500 and 600oC for 120 minutes and air-cooled. Fatigue tests were performed with the use of a rotary bending machine at a frequency of 6000 cpm. The results were statistical processed and presented in graphic form. This paper discusses the results of microstructural analyses, the distribution of the relative volume of impurities in different size ranges, the fatigue strength characteristics of different production processes, the average number of sample- damaging cycles and the average values of the fatigue strength coefficient for various heat processing options.

  20. 新型中铬合金耐磨钢衬板的研制及在矿渣微粉管磨机上的应用%Development and Application of New Wear-resistant Medium Chromium Steel on Lining Board of Grinding Machine

    Institute of Scientific and Technical Information of China (English)

    李固成; 屈青山

    2011-01-01

    With the progress of steel industry in recent years, the rapid development of GGBS, as a kind of new active architecture materials, used to prepare all kinds of cement with high abrasion and corrosion resistance and high strength and energy-saving as well as special environment protection. Because of its mineral composition is the complex clinker cement, and bad easy grinding property, that has attracted the attention of the industry. A newly developed medium chromium alloy steel lining board, without containing the precious metal elements, possesses low cost and high abrasion resistance, safe to use and reliability. It is satisfy to meet the needs of wear-resistant of GGBS tube mill backing plate, with energy saving and significant efficiency.%随着近几年来钢铁工业的快速发展,矿渣微粉作为一种新兴建材活性材料,用来制备各种高抗磨、抗腐蚀、高强度的特种水泥,既节能又环保,由于其矿物组成较水泥熟料复杂,易磨性差,已引起行业的高度重视.新研制的中铬合金耐磨钢衬板,不含贵重金属元素,成本低,耐磨性高,使用安全可靠,满足了矿渣微粉管磨机耐磨衬板的需要,节能增效明显.

  1. Tensile Properties of TWIP Steel at High Strain Rate

    Institute of Scientific and Technical Information of China (English)

    XIONG Rong-gang; FU Ren-yu; SU Yu; LI Qian; WEI Xi-cheng; LI Lin

    2009-01-01

    Tensile tests of TWIP steels of two compositions are performed in the strain rate range of 10-5 -103 s-1.Results indicate that steel 1# does not exhibit TWIP effect but deformation-induced martensitic transformation appears only.There exists TWIP effect in steel 3#.Tensile properties at room temperature are sensitive to strain rate in the studied strain rate ranges.Analysis on the relationship between strain-hardening exponent and strain rates shows that strain-induced martensitic transformation and formation of twins during deformation have significant influence on their strain-hardening behavior.

  2. Forming of High-strength Steels Using a Hot-melt Dry Lubricant

    DEFF Research Database (Denmark)

    Hörnström, Sven-Erik; Karlsson, Erik; Olsson, Mikael

    2008-01-01

    The increasing use of high strength steels in a variety of mechanical engineering applications has illuminated problems associated with galling in sheet metal forming operations. Galling is a tribological phenomenon associated with transfer of material from the steel sheet to the tool surface dur...

  3. Fatigue experiments on very high strength steel base material and transverse butt welds

    NARCIS (Netherlands)

    Pijpers, R.J.M.; Kolstein, M.H.; Romeijn, A.; Bijlaard, F.S.K.

    2009-01-01

    Very High Strength Steels (VHSS) with nominal strengths up to 1100 MPa have been available on the market for many years. However, the use of these steels in the civil engineering industry is still uncommon, due to lack of design and fabrication knowledge and therefore limited inclusion in codes. Mor

  4. Weldability prediction of high strength steel S960QL after weld thermal cycle simulation

    Directory of Open Access Journals (Sweden)

    M. Dunđer

    2014-10-01

    Full Text Available This paper presents weld thermal cycle simulation of high strength steel S960QL, and describes influence of cooling time t8/5 on hardness and impact toughness of weld thermal cycle simulated specimens. Furthermore, it presents analysis of characteristic fractions done by electron scanning microscope which can contribute to determination of welding parameters for S960QL steel.

  5. Fatigue experiments on hybrid welded connections made of very high strength steels

    NARCIS (Netherlands)

    Pijpers, R.J.M.; Kolstein, M.H.; Romeijn, A.; Bijlaard, F.S.K.

    2009-01-01

    In a fatigue loaded structure made of Very High Strength Steels (VHSS) absolute and relative stress variations will be higher compared to those in structures made of lower grade steels. Stress concentrations in joints reduce the advantage of VHSS under cyclic loading. A hybrid connection, consisting

  6. Fatigue experiments on very high strength steel base material and transverse butt welds

    NARCIS (Netherlands)

    Pijpers, R.J.M.; Kolstein, M.H.; Romeijn, A.; Bijlaard, F.S.K.

    2009-01-01

    Very High Strength Steels (VHSS) with nominal strengths up to 1100 MPa have been available on the market for many years. However, the use of these steels in the civil engineering industry is still uncommon, due to lack of design and fabrication knowledge and therefore limited inclusion in codes.

  7. Residual stress in a M3:2 PM high speed steel; effect of mechanical loading

    DEFF Research Database (Denmark)

    Højerslev, Christian; Odén, Magnus; Carstensen, Jesper V.;

    2001-01-01

    X-ray lattice strains were investigated in an AISI M3:2 PM high-speed steel in the as heat treated condition and after exposure to alternating mechanical load. The volume changes during heat treatment were monitored with dilatometry. Hardened and tempered AISI M3:2 steel consists of tempered lath...

  8. Fatigue strength of welded connections made of very high strength cast and rolled steels

    NARCIS (Netherlands)

    Pijpers, R.J.M.

    2011-01-01

    Although Very High Strength Steels (VHSS) with nominal strengths up to 1100 MPa have been available on the market for many years, the use of these steels in the civil engineering industry is still uncommon. The main objective of the research is the determination of the fatigue strength of welded con

  9. Development of Low and Middle Carbon Martensite Spring Steel with High Strength and Toughness for Automobile

    Institute of Scientific and Technical Information of China (English)

    Li Ye-sheng; Wu Zi-ping; Zhu Yin-lu; Chen Hui-huang

    2004-01-01

    The conventional middle and high carbon spring steels have some drawbacks in properties, production and application. In order to meet the demands of rapid development of automobile, a new low and middle carbon spring steel35Si2CrMnVB, C0.34, Sil.66, Mn0.80, Cr0.67, V0.13, B0.001, P0.011, S0.014 wt.%, has been developed. Comparison between the new spring steel 35Si2CrMnVB and the conventional spring steel 60Si2MnA, C0.61, Sil.75, Mn0.76, P0.021,S0.018 wt.%, shows that the new spring steel has not only high strength, good ductility, good comprehensive mechanical properties, but also low decarbonization tendency, sufficient hardenability and high elastic sag resistance, etc.. The microstructure change in quenched steel caused by the decreasing of carbon contents is detected through metallographic observation, the new low and middle carbon spring steel 35Si2CrMnVB after quenching is composed of almost lath martensite with high dislocation density and only a little martensite with twin structure. It is testified that to develop low carbon spring steel with more excellent properties for automobile is feasible.

  10. Microstructure and Hardness Distribution of Resistance Welded Advanced High Strength Steels

    DEFF Research Database (Denmark)

    Pedersen, Kim Richardt; Harthøj, Anders; Friis, Kasper Leth

    2008-01-01

    In this work a low carbon steel and two high strength steels (DP600 and TRIP700) have been resistance lap welded and the hardness profiles were measured by micro hardness indentation of cross sections of the joint. The resulting microstructure of the weld zone of the DP-DP and TRIP-TRIP joints were...

  11. Nonmetallic Inclusion Control of 350 km/h High Speed Rail Steel

    Institute of Scientific and Technical Information of China (English)

    ZHAO Ke-wen; ZENG Jian-hua; WANG Xin-hua

    2009-01-01

    Inclusion has an important effect on quality of high speed rail steel.In consideration of the lower acceptance percentage of the inclusion and its constraint against the requirement for large scale production of 350 km/h high speed rail steel in Panzhihua Iron and Steel (Group) Co,the technology of nonmetallic inclusion control for 350 km/h high speed rail steel was studied.An optimized model of the argon-blowing in ladle furnace (LF),the control of the components of the ladle slag,and the technique of calcium treatment for the molten steel was brought forward.Using the researched technology,the removal ratio of the inclusion was increased and the components,distribution,and shape of the inclusion in the rail steel were changed,which resulted in a reduction in the average total oxygen content to 10.17×10-6 and an increase in the comprehensive acceptance percentage of the nonmetallic inclusion from 48.21% to 98.1%.Test has shown that this metallurgical technology can meet the requirement for large scale production of 350 km/h high speed steel in Panzhihua Iron and Steel (Group) Co.

  12. Application of modern software packages to calculating the solidification of high-speed steels

    Science.gov (United States)

    Morozov, S. I.

    2015-12-01

    The solidification of high-speed steels is calculated with the Pandat and JMatPro software packages. The results of calculating equilibrium and nonequilibrium solidification are presented and discussed. The nonequilibrium solidification is simulated using the Shelley-Gulliver model. The fraction of carbides changes as a function of the carbon content in the steels.

  13. High cycle fatigue crack propagation resistance and fracture toughness in ship steels (Short Communication

    Directory of Open Access Journals (Sweden)

    R.S. Tripathi

    2001-04-01

    Full Text Available In this paper, two grades of steel, viz., plain carbon steel and low alloy steel used in naval ships have been selected for studies on high cycle fatigue, crack propagation, stress intensity and crack opening displacement (COD. Specimen for high cycle fatigue was prepared as per IS: 1608. High cycle fatigue was carried out up to 50,000 cycles at 1000 kgfto 2000 kgfloads. Up to 2000 kgfloads, both the materials were observed within elastic zones. A number of paran1eters, including stress, strain and strain range, which indicate elastic behaviour of steels, have been considered. Low alloy steel specimen was prepared as per ASTM standard: E-399 and subjected to 5,00,000 cycles. Crack propagation, COD, stress intensity, load-cycle variations, load-COD relation, and other related paran1eters have been studied using a modem universal testing machine with state-of-the-art technology

  14. Manufacturing of High-Strength and High-Ductility Pearlitic Steel Wires Using Noncircular Drawing Sequence

    Energy Technology Data Exchange (ETDEWEB)

    Baek, Hyun Moo; Joo, Ho Seon; Im, Yong-Taek [KAIST, Daejeon (Korea, Republic of); Hwang, Sun Kwang [KITECH, Cheonan (Korea, Republic of); Son, Il-Heon; Bae, Chul Min [POSCO, Pohang (Korea, Republic of)

    2014-07-15

    In this study, a noncircular drawing (NCD) sequence for manufacturing high-strength and high-ductility pearlitic steel wires was investigated. Multipass NCD was conducted up to the 12th pass at room temperature with two processing routes (defined as the NCDA and NCDB), and compared with the wire drawing (WD). During the torsion test, delamination fracture in the drawn wire was observed in the 10th pass of the WD whereas it was not observed until the 12th pass of the NCDB. From X-ray diffraction, the circular texture component that increases the likelihood of delamination fracture of the drawn wire was rarely observed in the NCDB. Thus, the improved ability of the multipass NCDB to manufacture high-strength pearlitic steel wires with high torsional ductility compared to the WD (by reducing the likelihood of delamination fracture) was demonstrated.

  15. Effects of Microstructure on CVN Impact Toughness in Thermomechanically Processed High Strength Microalloyed Steel

    Science.gov (United States)

    Jia, Tao; Zhou, Yanlei; Jia, Xiaoxiao; Wang, Zhaodong

    2017-02-01

    Investigation on the correlation between microstructure and CVN impact toughness is of practical importance for the microstructure design of high strength microalloyed steels. In this work, three steels with characteristic microstructures were produced by cooling path control, i.e., steel A with granular bainite (GB), steel B with polygonal ferrite (PF) and martensite-austenite (M-A) constituent, and steel C with the mixture of bainitic ferrite (BF), acicular ferrite (AF), and M-A constituent. Under the same alloy composition and controlled rolling, similar ductile-to-brittle transition temperatures were obtained for the three steels. Steel A achieved the highest upper shelf energy (USE), while large variation of impact absorbed energy has been observed in the ductile-to-brittle transition region. With apparently large-sized PF and M-A constituent, steel B shows the lowest USE and delamination phenomenon in the ductile-to-brittle transition region. Steel C exhibits an extended upper shelf region, intermediate USE, and the fastest decrease of impact absorbed energy in the ductile-to-brittle transition region. The detailed CVN impact behavior is studied and then linked to the microstructural features.

  16. Study of biocompatibility of medical grade high nitrogen nickel-free austenitic stainless steel in vitro.

    Science.gov (United States)

    Li, Menghua; Yin, Tieying; Wang, Yazhou; Du, Feifei; Zou, Xingzheng; Gregersen, Hans; Wang, Guixue

    2014-10-01

    Adverse effects of nickel ions being released into the living organism have resulted in development of high nitrogen nickel-free austenitic stainless steels for medical applications. Nitrogen not only replaces nickel for austenitic structure stability but also improves steel properties. The cell cytocompatibility, blood compatibility and cell response of high nitrogen nickel-free austenitic stainless steel were studied in vitro. The mechanical properties and microstructure of this stainless steel were compared to the currently used 316L stainless steel. It was shown that the new steel material had comparable basic mechanical properties to 316L stainless steel and preserved the single austenite organization. The cell toxicity test showed no significant toxic side effects for MC3T3-E1 cells compared to nitinol alloy. Cell adhesion testing showed that the number of MC3T3-E1 cells was more than that on nitinol alloy and the cells grew in good condition. The hemolysis rate was lower than the national standard of 5% without influence on platelets. The total intracellular protein content and ALP activity and quantification of mineralization showed good cell response. We conclude that the high nitrogen nickel-free austenitic stainless steel is a promising new biomedical material for coronary stent development.

  17. Creep Strength of Dissimilar Welded Joints Using High B-9Cr Steel for Advanced USC Boiler

    Science.gov (United States)

    Tabuchi, Masaaki; Hongo, Hiromichi; Abe, Fujio

    2014-10-01

    The commercialization of a 973 K (700 °C) class pulverized coal power system, advanced ultra-supercritical (A-USC) pressure power generation, is the target of an ongoing research project initiated in Japan in 2008. In the A-USC boiler, Ni or Ni-Fe base alloys are used for high-temperature parts at 923 K to 973 K (650 °C to 700 °C), and advanced high-Cr ferritic steels are planned to be used at temperatures lower than 923 K (650 °C). In the dissimilar welds between Ni base alloys and high-Cr ferritic steels, Type IV failure in the heat-affected zone (HAZ) is a concern. Thus, the high B-9Cr steel developed at the National Institute for Materials Science, which has improved creep strength in weldments, is a candidate material for the Japanese A-USC boiler. In the present study, creep tests were conducted on the dissimilar welded joints between Ni base alloys and high B-9Cr steels. Microstructures and creep damage in the dissimilar welded joints were investigated. In the HAZ of the high B-9Cr steels, fine-grained microstructures were not formed and the grain size of the base metal was retained. Consequently, the creep rupture life of the dissimilar welded joints using high B-9Cr steel was 5 to 10 times longer than that of the conventional 9Cr steel welded joints at 923 K (650 °C).

  18. Analysis of Magnetism in High Nitrogen Austenitic Stainless Steel and Its Elimination by High Temperature Gas Nitriding

    Institute of Scientific and Technical Information of China (English)

    Peng Wan; Yibin Ren; Bingchun Zhang; Ke Yang

    2011-01-01

    Stable austenitic structure in medical stainless steels is basically required for surgical implantation. A weak magnetism was found in a high nitrogen nickel-free austenitic stainless steel for cardiovascular stent application. This magnetic behavior in high nitrogen stainless steel was investigated by optical microscopy, X-ray diffraction (XRD), electron probe microanalysis (EPMA) and superconducting quantum interference device (SQUID). The results showed that the magnetism came from the composition segregation of ferrite formation elements such as Cr and Mo in the steel and some δ-ferrites were locally formed during the pressurized electroslag remelting process. The magnetism of high nitrogen stainless steel could be eliminated by a proper high temperature gas nitriding (HTGN).

  19. Inoculation of chromium white cast iron

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2009-01-01

    Full Text Available It has been proved that an addition of boron carbide introduced as an inoculant to the chromium white cast iron changes the structureof castings. Castings after inoculation revealed a different structure with numerous grains. Primary precipitates of chromium carbide also appeared, reducing the mechanical properties of as-cast parts. Properly established heat treatment regime makes chromium iron castings regain their, originally high, mechanical properties.

  20. Comparison of Solid and Hollow Torque Transducer Shaft Response in a High Alloy Stainless Steel

    Science.gov (United States)

    Milby, Christopher L.; Hecox, Bryan G.; Wiewel, Joseph L.; Boley, Mark S.

    2007-03-01

    Recent investigations of the torque transducer response function (ambient field signal versus applied torque or shear stress) have been conducted in a 13% chromium and 8% nickel stainless steel alloy in both the hollow shaft and solid shaft configuration. An understanding of both is needed for applications with differing yield strength and hardness requirements. Axial hysteresis measurements conducted before and after heat treatment exhibited little difference in coercivity and retentivity between the two sample types. However, the field mapping and transducer sensitivity studies showed the hollow shaft configuration to have a far superior degree of polarization in the sensory region and to exhibit an enhanced sensitivity, especially after heat treatment. This is most likely due to its more efficient provision of closed circumferential geometry for the field lines and improved grain alignment during heat treatment.

  1. Numerical Design of Drawbeads for Advanced High Strength Steel Sheets

    Science.gov (United States)

    Keum, Y. T.; Kim, D. J.; Kim, G. S.

    2010-06-01

    The map for designing the drawbeads used in the stamping dies for advanced high strength steel (AHSS) sheets is numerically investigated and its application is introduced. The bending limit of AHSS sheet is determined from the extreme R/t's obtained simulating numerically the plane-strain process formed by the cylindrical punches and dies with various radii. In addition, the forming allowance defined by the difference between FLC0 and the strain after passing the drawbead, which is observed by the numerical simulation of drawbead pulling test, is computed. Based on the bending limit and forming allowance, the design map for determining the height, width, and shoulder radius of the drawbead which are key parameters in the drawbead design and depend on the restraining force is constructed by aid of the equivalent drawbead model. A drawbead of the stamping die for forming a channel-typed panel is designed by using the design map, and the formability and springback of the panel to be formed are numerically evaluated, from which the availability of the design map is demonstrated.

  2. Dynamic recrystallization behavior and kinetics of high strength steel

    Institute of Scientific and Technical Information of China (English)

    吴光亮; 周超洋; 刘新彬

    2016-01-01

    The dynamic recrystallization behavior of high strength steel during hot deformation was investigated. The hot compression test was conducted in the temperature range of 950−1150 °C under strain rates of 0.1, 1 and 5 s−1. It is observed that dynamic recrystallization (DRX) is the main flow softening mechanism and the flow stress increases with decreasing temperature and increasing strain rate. The relationship between material constants (Q, n, α and lnA) and strain is identified by the sixth order polynomial fit. The constitutive model is developed to predict the flow stress of the material incorporating the strain softening effect and verified. Moreover, the critical characteristics of DRX are extracted from the stress−strain curves under different deformation conditions by linear regression. The dynamic recrystallization volume fraction decreases with increasing strain rate at a constant temperature or decreasing deformation temperature under a constant strain rate. The kinetics of DRX increases with increasing deformation temperature or strain rate.

  3. Non vacuum electron beam welding of zinc coated high-strength steels

    Energy Technology Data Exchange (ETDEWEB)

    Bach, F.W.; Beniyash, A.; Lau, K.; Versemann, R. [Hannover Univ. (Germany). Inst. of Materials Science

    2005-07-01

    Due to the requirement of conservation of nature and natural resources, today more and more high-strength steels are applied for modern concepts of lightweight construction in auto body manufacturing. For a better corrosion protection mainly hot-dip galvanized sheets or electrolytically coated sheets are used. Non Vacuum Electron Beam Welding (NVEBW) offers several technological and economical advantages for joining zinc coated sheets, which are presented in this paper. The results are based on extensive welding investigations that were performed with the 175 kV-NVEBW machine at Institute of Materials Science, University of Hanover. Different zinc coated steels (microalloyed steel, dualphase steel, residualaustenite steel, complexphase steel, martensitic steel) with sheet thicknesses between 0.8-2.0 mm were welded. A main focus of the work is to investigate the influence of the zinc coating on the welding behaviour at different seam geometries (butt joint, edge-raised seam, lap joint, fillet weld, tailored blank). Up to welding speeds of 10 m/min welds with good properties were obtained. In some cases (lap joints, edge raised seams) it is necessary to weld with a weld gap for zinc evaporation. But it turned out that NVEBW has a wide tolerance concerning the gap width. Furthermore, the presentation shows the results of extensive mechanical tests to NVEBW-welded high-strength steels, especially to hardness tests, tensile tests and forming investigations. (orig.)

  4. Influence of Manufacturing Processes and Microstructures on the Performance and Manufacturability of Advanced High Strength Steels

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Kyoo Sil; Liu, Wenning N.; Sun, Xin; Khaleel, Mohammad A.

    2009-10-01

    Advanced high strength steels (AHSS) are performance-based steel grades and their global material properties can be achieved with various steel chemistries and manufacturing processes, leading to various microstructures. In this paper, we investigate the influence of supplier variation and resulting microstructure difference on the overall mechanical properties as well as local formability behaviors of advanced high strength steels (AHSS). For this purpose, we first examined the basic material properties and the transformation kinetics of TRansformation Induced Plasticity (TRIP) 800 steels from three different suppliers under different testing temperatures. The experimental results show that there is a significant supplier (i.e., manufacturing process) dependency of the TRIP 800 steel mechanical and microstructure properties. Next, we examined the local formability of two commercial Dual Phase (DP) 980 steels during stamping process. The two commercial DP 980 steels also exhibit noticeably different formability during stamping process in the sense that one of them shows severe tendency for shear fracture. Microstructure-based finite element analyses are carried out next to simulate the localized deformation process with the two DP 980 microstructures, and the results suggest that the possible reason for the difference in formability lies in the morphology of the hard martensite phase in the DP microstructure.

  5. Rolling Contact Fatigue Performances of Carburized and High-C Nanostructured Bainitic Steels

    Directory of Open Access Journals (Sweden)

    Yanhui Wang

    2016-11-01

    Full Text Available In the present work, the nanostructured bainitic microstructures were obtained at the surfaces of a carburized steel and a high-C steel. The rolling contact fatigue (RCF performances of the two alloy steels with the same volume fraction of undissolved carbide were studied under lubrication. Results show that the RCF life of the carburized nanostructured bainitic steel is superior to that of the high-C nanostructured bainitic steel in spite of the chemical composition, phase constituent, plate thickness of bainitic ferrite, hardness, and residual compressive stress value of the contact surfaces of the two steels under roughly similar conditions. The excellent RCF performance of the carburized nanostructured bainitic steel is mainly attributed to the following reasons: finer carbide dispersion distribution in the top surface, the higher residual compressive stress values in the carburized layer, the deeper residual compressive stress layer, the higher work hardening ability, the larger amount of retained austenite transforming into martensite at the surface and the more stable untransformed retained austenite left in the top surface of the steel.

  6. Rolling Contact Fatigue Performances of Carburized and High-C Nanostructured Bainitic Steels.

    Science.gov (United States)

    Wang, Yanhui; Zhang, Fucheng; Yang, Zhinan; Lv, Bo; Zheng, Chunlei

    2016-11-25

    In the present work, the nanostructured bainitic microstructures were obtained at the surfaces of a carburized steel and a high-C steel. The rolling contact fatigue (RCF) performances of the two alloy steels with the same volume fraction of undissolved carbide were studied under lubrication. Results show that the RCF life of the carburized nanostructured bainitic steel is superior to that of the high-C nanostructured bainitic steel in spite of the chemical composition, phase constituent, plate thickness of bainitic ferrite, hardness, and residual compressive stress value of the contact surfaces of the two steels under roughly similar conditions. The excellent RCF performance of the carburized nanostructured bainitic steel is mainly attributed to the following reasons: finer carbide dispersion distribution in the top surface, the higher residual compressive stress values in the carburized layer, the deeper residual compressive stress layer, the higher work hardening ability, the larger amount of retained austenite transforming into martensite at the surface and the more stable untransformed retained austenite left in the top surface of the steel.

  7. Microstructure, Mechanical and Corrosion Properties of Friction Stir Welding High Nitrogen Martensitic Stainless Steel 30Cr15Mo1N

    Directory of Open Access Journals (Sweden)

    Xin Geng

    2016-11-01

    Full Text Available High nitrogen martensitic stainless steel 30Cr15Mo1N plates were successfully welded by friction stir welding (FSW at a tool rotation speed of 300 rpm with a welding speed of 100 mm/min, using W-Re tool. The sound joint with no significant nitrogen loss was successfully produced. Microstructure, mechanical and corrosion properties of an FSW joint were investigated. The results suggest that the grain size of the stir zone (SZ is larger than the base metal (BM and is much larger the case in SZ-top. Some carbides and nitrides rich in chromium were found in BM while not observed in SZ. The martensitic phase in SZ could transform to austenite phase during the FSW process and the higher peak temperature, the greater degree of transformation. The hardness of SZ is significantly lower than that of the BM. An abrupt change of hardness defined as hard zone (HZ was found in the thermo-mechanically affected zone (TMAZ on the advancing side (AS, and the HZ is attributed to a combination result of temperature, deformation, and material flow behavior. The corrosion resistance of SZ is superior to that of BM, which can be attributed to less precipitation and lower angle boundaries (LABs. The corrosion resistance of SZ-bottom is slight higher than that of SZ-top because of the finer grained structure.

  8. The Key Technique of Manufacture of Dense Chromium Sesquioxide Refractories

    Institute of Scientific and Technical Information of China (English)

    LIMaoqiang; ZHANGShuying; 等

    1998-01-01

    Dense chromium sesquioxide refractories have widely been used in the kilns for making alkai-free and anti-alkali glass fibers due to their excellent re-sistance to molten glasses.Densifications of chromium sesquioxide during sintering can be blocked by evaporation of chromium trioxide derived from oxidation at high temperature,In this paper the mech-anism of sintering chromium oxide and the process-ing technique for making dense chromium sesquiox-ide refractories are discussed .A process in laboratory scale for making dense chromium sesquioxide bricks is demonstrated.

  9. Influence of nitrogen admixture to argon on the ion energy distribution in reactive high power pulsed magnetron sputtering of chromium

    Science.gov (United States)

    Breilmann, W.; Maszl, C.; Hecimovic, A.; von Keudell, A.

    2017-04-01

    Reactive high power impulse magnetron sputtering (HiPIMS) of metals is of paramount importance for the deposition of various oxides, nitrides and carbides. The addition of a reactive gas such as nitrogen to an argon HiPIMS plasma with a metal target allows the formation of the corresponding metal nitride on the substrate. The addition of a reactive gas introduces new dynamics into the plasma process, such as hysteresis, target poisoning and the rarefaction of two different plasma gases. We investigate the dynamics for the deposition of chromium nitride by a reactive HiPIMS plasma using energy- and time-resolved ion mass spectrometry, fast camera measurements and temporal and spatially resolved optical emission spectroscopy. It is shown that the addition of nitrogen to the argon plasma gas significantly changes the appearance of the localized ionization zones, the so-called spokes, in HiPIMS plasmas. In addition, a very strong modulation of the metal ion flux within each HiPIMS pulse is observed, with the metal ion flux being strongly suppressed and the nitrogen molecular ion flux being strongly enhanced in the high current phase of the pulse. This behavior is explained by a stronger return effect of the sputtered metal ions in the dense plasma above the racetrack. This is best observed in a pure nitrogen plasma, because the ionization zones are mostly confined, implying a very high local plasma density and consequently also an efficient scattering process.

  10. Formation of austenite in high Cr ferritic/martensitic steels by high fluence neutron irradiation

    Science.gov (United States)

    Lu, Z.; Faulkner, R. G.; Morgan, T. S.

    2008-12-01

    High Cr ferritic/martensitic steels are leading candidates for structural components of future fusion reactors and new generation fission reactors due to their excellent swelling resistance and thermal properties. A commercial grade 12%CrMoVNb ferritic/martensitic stainless steel in the form of parent plate and off-normal weld materials was fast neutron irradiated up to 33 dpa (1.1 × 10 -6 dpa/s) at 400 °C and 28 dpa (1.7 × 10 -6 dpa/s) at 465 °C, respectively. TEM investigation shows that the fully martensitic weld metal transformed to a duplex austenite/ferrite structure due to high fluence neutron irradiation, the austenite was heavily voided (˜15 vol.%) and the ferrite was relatively void-free; whilst no austenite phases were detected in plate steel. Thermodynamic and phase equilibria software MTDATA has been employed for the first time to investigate neutron irradiation-induced phase transformations. The neutron irradiation effect is introduced by adding additional Gibbs free energy into the system. This additional energy is produced by high energy neutron irradiation and can be estimated from the increased dislocation loop density caused by irradiation. Modelling results show that neutron irradiation reduces the ferrite/austenite transformation temperature, especially for high Ni weld metal. The calculated results exhibit good agreement with experimental observation.

  11. Formation of austenite in high Cr ferritic/martensitic steels by high fluence neutron irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Z. [IPTME, Loughborough University, Loughborough LE11 3U (United Kingdom)], E-mail: zheng.lu@lboro.ac.uk; Faulkner, R.G.; Morgan, T.S. [IPTME, Loughborough University, Loughborough LE11 3U (United Kingdom)

    2008-12-01

    High Cr ferritic/martensitic steels are leading candidates for structural components of future fusion reactors and new generation fission reactors due to their excellent swelling resistance and thermal properties. A commercial grade 12%CrMoVNb ferritic/martensitic stainless steel in the form of parent plate and off-normal weld materials was fast neutron irradiated up to 33 dpa (1.1 x 10{sup -6} dpa/s) at 400 deg. C and 28 dpa (1.7 x 10{sup -6} dpa/s) at 465 deg. C, respectively. TEM investigation shows that the fully martensitic weld metal transformed to a duplex austenite/ferrite structure due to high fluence neutron irradiation, the austenite was heavily voided ({approx}15 vol.%) and the ferrite was relatively void-free; whilst no austenite phases were detected in plate steel. Thermodynamic and phase equilibria software MTDATA has been employed for the first time to investigate neutron irradiation-induced phase transformations. The neutron irradiation effect is introduced by adding additional Gibbs free energy into the system. This additional energy is produced by high energy neutron irradiation and can be estimated from the increased dislocation loop density caused by irradiation. Modelling results show that neutron irradiation reduces the ferrite/austenite transformation temperature, especially for high Ni weld metal. The calculated results exhibit good agreement with experimental observation.

  12. 76 FR 33213 - High Pressure Steel Cylinders from the People's Republic of China: Initiation of Antidumping Duty...

    Science.gov (United States)

    2011-06-08

    ... information regarding the actual usage rates of Chinese producers to produce steel cylinders. However... investigation are high pressure steel cylinders manufactured to UN-ISO-9809-1 and 2 specifications and...

  13. Design aspects of high strength steel welded structures improved by high frequency mechanical impact (HFMI) treatment

    OpenAIRE

    Yildirim, Halid Can

    2013-01-01

    This doctoral study is concerned with the fatigue strength of welded steel structures which are improved by high frequency mechanical impact (HFMI) treatment. A comprehensive evaluation of 417 HFMI test data obtained from the literature and 24 HFMI fatigue data tested as a part of this work are studied. According to the statistical analyses an S-N slope of five (5) is proposed. A yield strength correction procedure which relates the material yield strength (fy) to fatigue is presented and ver...

  14. Delayed Fracture Resistance and Mechanical Properties of 30MnSi High Strength Steel

    Institute of Scientific and Technical Information of China (English)

    XIAO Gui-zhi; DI Hong-shuang

    2009-01-01

    To investigate the effect of heat treatment on mechanical properties and delayed fracture resistance of high strength steel,30MnSi prestressed concrete (PC) steel bars are quenched and tempered.Tensile results show that,after 950 ℃ quenching and about 430 ℃ tempering,30MnSi PC steel bars have superior mechanical properties and delayed fracture resistance.Microstructursl observation shows that 30MnSi steel bar is mainly composed of fine tempered sorbite (troostite) with carbide distributed along the lath martensite boundaries.It can be concluded that thermal refining is an effective way to improve mechanical properties and delayed fracture resistance of 30MnSi PC steel bar.

  15. ON THE TENSILE MECHANICAL PROPERTY OF Si-Mn TRIP STEELS AT HIGH STRAIN RATE

    Institute of Scientific and Technical Information of China (English)

    X.C. Wei; L. Li; R.Y. Fu; W. Shi

    2002-01-01

    Tensile mechanical properties of 1.6Si-1.58Mn-0.195C TRIP (transformation-inducedplasticity) steels under high strain rate and effects of DP (dual-phase) treatments werestudied and compared to the quasi-static tensile behavior. The results show that theincreasing of strain rate leads to increasing in their strengths and decreasing in theuniform elongation remarkably. Because the stable retained austenite in TRIP steelcan transform to martensite during tensile testing and the material exhibits excellentcharacteristic of transformation induced plasticity, the plastic deformation behavior isevidently improved and the combination of strength and elongation is superior to thatof dual-phase steel, although its strength is smaller than that of DP steel. However,DP treated steel shown lower elongation under dynamic tension in spite of higherstrength. A model was proposed to explain the excellent elongation rate of TRIPsteel compared with DP steel on the basis of SEM analysis and the strength of thecomponents in microstructure.

  16. Application of advanced high strength hot-rolled steels to automotive chassis parts

    Energy Technology Data Exchange (ETDEWEB)

    Cho, Y.R.; Kim, H.G.; Chin, K.G. [Technical Research Lab., POSCO (Korea); Lee, W.S. [Advanced Technology Dept., Hyundai MOBIS, Yongin (Korea); Kwon, T.W. [Hwashin Co. Ltd., Yeongcheon (Korea)

    2005-07-01

    With social demand of automobiles that provide higher fuel efficiency, safety in collisions, the steel makers are tackling the needs of the auto industry by developing higher performance materials such as AHSS (advanced high strength steels). From this point of view, DP and FB (ferrite-bainite) steels have received considerable attention because of their good strength and formability relationship. The results of application with the AHSS on chassis parts were compared with the conventional steels of 370 or 440MPa grade steels. 590DP steel has good press formability due to higher n value and lower yield strength. Fatigue durability of chassis assembly was increased due to the strength and bake hardening effects in spite of thickness reduction. The damping capacity of chassis components increased more than 2 times comparing with conventional steels. With 540 and 590FB steels which have excellent stretch flangeability, the validity were proved by successful press forming and weight reduction of arms as well as increased fatigue durability. (orig.)

  17. Galvanizability of Advanced High-Strength Steels 1180TRIP and 1180CP

    Science.gov (United States)

    Kim, M. S.; Kwak, J. H.; Kim, J. S.; Liu, Y. H.; Gao, N.; Tang, N.-Y.

    2009-08-01

    In general, Si-bearing advanced high-strength steels (AHSS) possess excellent mechanical properties but poor galvanizability. The galvanizability of a transformation-induced plasticity (TRIP) steel 1180TRIP containing 2.2 pct Mn and 1.7 pct Si and a complex phase steel 1180CP containing 2.7 pct Mn and 0.2 pct Si was extensively studied using a galvanizing simulator. The steel coupons were annealed at fixed dew points in the simulator. The surface features of the as-annealed steel coupons, together with galvanized and galvannealed coatings, were carefully examined using a variety of advanced analysis techniques. It was found that various oxides formed on the surface of these steels, depending on the steel composition and on the dew point control. Coating quality was good at 0 °C dew point but deteriorated as the dew point decreased to -35 °C and -65 °C. Based on the findings, guidance was provided for improving galvanizability by adjusting the Mn:Si ratio in steel compositions according to the dew point.

  18. Solvent-Assisted Metal Metathesis: A Highly Efficient and Versatile Route towards Synthetically Demanding Chromium Metal-Organic Frameworks.

    Science.gov (United States)

    Wang, Jun-Hao; Zhang, Ying; Li, Mian; Yan, Shu; Li, Dan; Zhang, Xian-Ming

    2017-06-01

    Chromium(III)-based metal-organic frameworks (Cr-MOFs) are very attractive in a wide range of investigations because of their robustness and high porosity. However, reports on Cr-MOFs are scarce owing to the difficulties in their direct synthesis. Recently developed postsynthetic routes to obtain Cr-MOFs suffered from complicated procedures and a lack of general applicability. Herein, we report a highly efficient and versatile strategy, namely solvent-assisted metal metathesis, to obtain Cr-MOFs from a variety of Fe(III) -MOFs, including several well-known MOFs and a newly synthesized one, through judicious selection of a coordinating solvent. The versatility of this strategy was demonstrated by producing Cr-MIL-100, Cr-MIL-142A/C, Cr-PCN-333, and Cr-PCN-600 from their Fe(III) analogues and Cr-SXU-1 from a newly synthesized MOF precursor, Fe-SXU-1, in acetone as the solvent under very mild conditions. We have thus developed a general approach for the preparation of robust Cr-MOFs, which are difficult to synthesize by direct methods. © 2017 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim.

  19. High-pressure structural phase transitions in chromium-doped BaFe[subscript 2]As[subscript 2

    Energy Technology Data Exchange (ETDEWEB)

    Uhoya, W.O.; Montgomery, J.M.; Samudrala, G.K.; Tsoi, G.M.; Vohra, Y.K.; Weir, S.T.; Sefat, A.S. (UAB); (LLNL); (ORNL)

    2012-10-23

    We report on the results from high pressure x-ray powder diffraction and electrical resistance measurements for hole doped BaFe{sub 2-x}Cr{sub x}As{sub 2} (x = 0, 0.05, 0.15, 0.4, 0.61) up to 81 GPa and down to 10 K using a synchrotron source and diamond anvil cell (DAC). At ambient temperature, an isostructural phase transition from a tetragonal (T) phase (I4/mmm) to a collapsed tetragonal (CT) phase is observed at 17 GPa. This transition is found to be dependent on ambient pressure unit cell volume and is slightly shifted to higher pressure upon increase in the Cr-doping. Unlike BaFe{sub 2}As{sub 2} which superconduct under high pressure, we have not detected any evidence of pressure induced superconductivity in chromium doped samples in the pressure and temperature range of this study. The measured equation of state parameters are presented for both the tetragonal and collapsed tetragonal phases for x = 0.05, 0.15, 0.40 and 0.61.

  20. Reduction of Residual Stress and Distortion in HY100 and HY130 High Strength Steels During Welding

    Science.gov (United States)

    1989-06-01

    High Yields) Steels for pressure hulls and special applications like flight decks where aluminum is impractical to use. HY80 is the most famous and...most widely used of the HYQ & T steels developed. Interest waned in widely using the steels with strengths above HY80 because of cracking problems...Reduction of Residual Stress and Distortion in HYI00 and HYI30 High Strength Steels During Welding CY) by _RICHARD ALLEN BASS B.S. Electrical

  1. Tribological resistance of high speed steel HS 6-5-2 remelted with electric arc

    Directory of Open Access Journals (Sweden)

    A. Dziedzic

    2009-07-01

    Full Text Available The intensity of tribological wear of the high speed steel HS 6-5-2 remelted with the GTAW method has been compared to the heat treatment steel in a conventional way. Moreover, the types of the wear appeared during the friction. The tribiological research, were done in the technically dry friction conditions on a testing machine of the pin-on-disc T-01M. The smallest intensity of wear was shown by the high speed steel remelted with the parameters leading to obtain the biggest speed of cooling of the molten metal. The main wear type appearing during the research, was the abrasion and adhesive wear.

  2. Plastic Instabilities and Their Consequences in Steels and Other High Strength Alloys

    Science.gov (United States)

    1991-09-01

    rate yes Superalloys * Alloy 600 quasi-static no Rend 41 quasi-static no Steels * HY80 quasi-static no ultra-soft5 no low temperatures no AISI 4340...AD-A240 976 ([f) A Final Technical Report Contract No. N00014-88-K-0111 S PLASTIC INSTABILITIES AND THEIR CONSEQUENCES IN STEELS AND OTHER HIGH...PLASTIC INSTABILITIES AND THEIR CONSEQUENCES IN STEELS AND OTHER HIGH STRENGTH ALLOYS Submitted to: Office of Naval Research 800 North Quincy Street

  3. Wrought Cr--W--V bainitic/ferritic steel compositions

    Energy Technology Data Exchange (ETDEWEB)

    Klueh, Ronald L.; Maziasz, Philip J.; Sikka, Vinod Kumar; Santella, Michael L.; Babu, Sudarsanam Suresh; Jawad, Maan H.

    2006-07-11

    A high-strength, high-toughness steel alloy includes, generally, about 2.5% to about 4% chromium, about 1.5% to about 3.5% tungsten, about 0.1% to about 0.5% vanadium, and about 0.05% to 0.25% carbon with the balance iron, wherein the percentages are by total weight of the composition, wherein the alloy is heated to an austenitizing temperature and then cooled to produce an austenite transformation product.

  4. Microstructure-property relationship in microalloyed high-strength steel welds

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Lei

    2017-04-01

    High-strength steels are favoured materials in the industry for production of safe and sustainable structures. The main technology used for joining the components of such steel is fusion welding. Steel alloy design concepts combined with advanced processing technologies have been extensively investigated during the development of High-Strength Low-Alloy (HSLA) steels. However, very few studies have addressed the issue of how various alloy designs, even with limited microalloy addition, can influence the properties of high-strength steel welds. In high-strength steel welding practices, the challenges regarding microstructure evolution and the resulting mechanical properties variation, are of great interest. The main focus is the debate regarding the role of microalloy elements on phase transformation and weld performance. Limited Heat Affected Zone (HAZ) softening and limited austenite grain coarsening are significant design essentials, but the primary goal is to ensure excellent toughness and tensile properties in the steel weld. To achieve this purpose, microalloy elements such as Ti, Nb, or V were intentionally added to modern high-strength steels. The focus of this work was to understand the mechanical properties of HSLA steels resulting from differences in alloy design after joining by modern welding processes. To begin, three microalloyed S690QL steels (Nb, Ti, and Ti+V addition) were investigated. Optical microscopy confirmed that similar mixtures of tempered bainite and martensite predominated the parent microstructure in the three steels, different types of coarse microalloy precipitates were also visible. These precipitates were analysed by using a thermodynamic-based software and then identified by Transmission Electron Microscopy (TEM). Results of mechanical testing revealed that all three steels performed above the standard toughness and tensile strength values, but with varied yielding phenomena. During the welding operation, each of the three steels

  5. Influence of original microstructure on the transformation behavior and mechanical properties of ultra-high-strength TRIP-aided steel

    Institute of Scientific and Technical Information of China (English)

    Hong-xiang Yin; Ai-min Zhao; Zheng-zhi Zhao; Xiao Li; Shuang-jiao Li; Han-jiang Hu; Wei-guang Xia

    2015-01-01

    The transformation behavior and tensile properties of an ultra-high-strength transformation-induced plasticity (TRIP) steel (0.2C–2.0Si–1.8Mn) were investigated by different heat treatments for automobile applications. The results show that F-TRIP steel, a tradi-tional TRIP steel containing as-cold-rolled ferrite and pearlite as the original microstructure, consists of equiaxed grains of intercritical ferrite surrounded by discrete particles of M/RA and B. In contrast, M-TRIP steel, a modified TRIP-aided steel with martensite as the original mi-crostructure, containing full martensite as the original microstructure is comprised of lath-shaped grains of ferrite separated by lath-shaped martensite/retained austenite and bainite. Most of the austenite in F-TRIP steel is granular, while the austenite in M-TRIP steel is lath-shaped. The volume fraction of the retained austenite as well as its carbon content is lower in F-TRIP steel than in M-TRIP steel, and austenite grains in M-TRIP steel are much finer than those in F-TRIP steel. Therefore, M-TRIP steel was concluded to have a higher austenite stability, re-sulting in a lower transformation rate and consequently contributing to a higher elongation compared to F-TRIP steel. Work hardening be-havior is also discussed for both types of steel.

  6. Some Aspects of High Manganese Twinning-Induced Plasticity (TWIP) Steel, A Review

    Institute of Scientific and Technical Information of China (English)

    Liqing CHEN; Yang ZHAO; Xiaomei QIN

    2013-01-01

    High manganese twinning-induced plasticity (TWIP) steel is a new kind of structural material and possesses both high strength and superior plasticity and can meet the weight-lightening requirement for manufacturing vehicle body.The excellent formability of the TWIP steel comes from the extraordinary strain hardening effect during plastic deformation.The reduction of specific weight by aluminum alloying and strain hardening effect can lead to an effective weight reduction of the steel components,and provide a better choice for materials in vehicle body design.The TWIP effect in high Mn steels is generally associated with the successive workhardening generated by twins and influenced by some factors,such as Mn content,AI addition revealed by stacking fault energy (SFE),grain size,deformation temperature and strain rate.The present review introduces some aspects of the TWIP steels relating to their physical metallurgy,influencing factors associated with their deformation mechanisms,and a prospect for the future investigation is also described.Moreover,as a potential candidate for replacing Ni-Cr austenitic stainless steel,researches on the oxidation behavior and corrosion resistance of Fe-Mn-AI-C system steels are also reviewed.

  7. Investigation of Surface Damage in Forming of High Strength and Galvanized Steel Sheets

    Institute of Scientific and Technical Information of China (English)

    Zhongqi Yu; Yingke Hou; Haomin Jiang; Xinping Chen; Weigang Zhang

    2009-01-01

    Powdering/exfoliating of coatings and scratching are the main forms of surface damage in the forming of galvanized steels and high strength steels (HSS), which result in increased die maintenance cost and scrap rate.In this study, a special rectangular box was developed to investigate the behavior and characteristics of surface damage in sheet metal forming (SMF) processes.U-channel forming tests were conducted to study the effect of tool hardness on surface damage in the forming of high strength steels and galvanized steels (hot-dip galvanized and galvannealed steels).Experimental results indicate that sheet deformation mode influences the severity of surface damage in SMF and surface damage occurs easily at the regions where sheet specimen deforms under the action of compressive stress.Die corner is the position where surface damage initiates.For HSS sheet, surface damage is of major interest due to high forming pressure.The HSS and hot-dip galvanized steels show improved ability of damage-resistance with increased hardness of the forming tool.However, for galvannealed steel it is not the forming tool with the highest hardness value that performs best.

  8. Fatigue in Welded High-Strength Steel Plate Elements under Stochastic Loading

    DEFF Research Database (Denmark)

    Agerskov, Henning; Petersen, R.I.; Martinez, L. Lopez

    1999-01-01

    The present project is a part of an investigation on fatigue in offshore structures in high-strength steel. The fatigue life of plate elements with welded attachments is studied. The material used has a yield stress of ~ 810-840 MPa, and high weldability and toughness properties. Fatigue test...... series with constant amplitude loading and with various types of stochastic loading have been carried through on test specimens in high-strength steel, and - for a comparison - on test specimens in conventional offshore structural steel with a yield stress of ~ 400-410 MPa.A comparison between constant...... amplitude and variable amplitude fatigue test results shows shorter fatigue lives in variable amplitude loading than should be expected from the linear fatigue damage accumulation formula. Furthermore, in general longer fatigue lives were obtained for the test specimens in high-strength steel than those...

  9. Influence of the Manufacturing Process on Defects in the Galvanized Coating of High Carbon Steel Wires

    National Research Council Canada - National Science Library

    Marcello Gelfi; Luigi Solazzi; Sandro Poli

    2017-01-01

    This study is a detailed failure analysis of galvanized high carbon steel wires, which developed coating cracks during the torsion test performed as a quality control at the end of the manufacturing process...

  10. Corner strength enhancement of high strength cold-formed steel at normal room and elevated temperatures

    Institute of Scientific and Technical Information of China (English)

    Ju CHEN; Wei-liang JIN

    2008-01-01

    In this study,the suitability of current design methods for the 0.2% proof yield strength of the comer regions for high strength cold-formed steel at norrnal room temperature was investigated.The current standard predictions are generally accurate for outer comer specimen but conservative for inner comer specimen.Based on the experimental results,an analytical model to predict the comer strength of high strength cold-formed steel at normal room temperature was also proposed.The comparison indicated that the proposed model predicted well the comer strength of high strength cold-formed steel not only at normal room temperature but also at elevated temperatures.It is shown that the predictions obtained from the proposed model agree well with the test results.Generally the comer strength enhancement of high strength cold-formed steel decreases when the temperature increases.

  11. Application of high temperature DTA to micro-alloyed steels

    Directory of Open Access Journals (Sweden)

    B. Smetana

    2012-01-01

    Full Text Available Paper deals with investigation of phase transitions temperatures for selected real grades of micro-alloyed steels. Temperatures of characteristic phase transitions were obtained using Setaram SETSYS 18TM. The DTA technique was selected for the study of micro-alloyed steels. Temperatures of phase transitions (liquidus, solidus etc. were obtained. Influence of admixed and alloyed elements on shift of temperatures was investigated. Resulting data were compared with temperatures of phase transitions of Fe-C, Fe-Mn systems and with temperatures calculated according to relations published in available literature. Thermodynamic-kinetic solidifi cation model IDS was used to calculate characteristic equilibrium temperatures of investigated systems.

  12. A numerical approach to predict the long-term creep behaviour and precipitate back-stress evolution of 9-12% chromium steels

    Energy Technology Data Exchange (ETDEWEB)

    Holzer, I.; Cerjak, H. [Graz Univ. of Technology (Austria). Inst. for Materials Science and Welding; Kozeschnik, E. [Vienna Univ. of Technology (Austria). Inst. of Materials Science and Technology; Vienna Univ. of Technology (Austria). Christian Doppler Lab. ' Early Stages of Precipitation'

    2010-07-01

    The mechanical properties of modern 9-12% Cr steels are significantly influenced by the presence and stability of different precipitate populations. These secondary phases grow, coarsen and, sometimes, dissolve again during heat treatment and service, which leads to a remarkable change in the obstacle effect of these precipitates on dislocation movement. In the present work, the experimentally observed creep rupture strength of a modified 9-12% Cr steel developed in the European COST Group is compared to the calculated maximum obstacle effect (Orowan threshold stress) caused by the precipitates present in the investigated alloy for different heat treatment conditions. It is shown that the differences in creep rupture strength caused by different heat treatments disappear after long time service. This observation is discussed on the basis of the calculated evolution of the precipitate microstructure. The concept of boosting long-term creep rupture strength by maximizing the initial creep strength with optimum quality heat treatment parameters for precipitation strengthening is critically assessed. (orig.)

  13. High Manganese and Aluminum Steels for the Military and Transportation Industry

    Science.gov (United States)

    Bartlett, Laura; Van Aken, David

    2014-09-01

    Lightweight advanced high strength steels (AHSS) with aluminum contents between 4 and 12 weight percent have been the subject of intense interest in the last decade because of an excellent combination of high strain rate toughness coupled with up to a 17% reduction in density. Fully austenitic cast steels with a nominal composition of Fe-30%Mn-9%Al-0.9%C are almost 15% less dense than quenched and tempered Cr-Mo steels (SAE 4130) with equivalent strengths and dynamic fracture toughness. This article serves as a review of the tensile and high-strain-rate fracture properties associated mainly with silicon additions to this base composition. In the solution-treated condition, cast steels have high work-hardening rates with elongations up to 64%, room-temperature Charpy V-notch (CVN) impact energies up to 200 J, and dynamic fracture toughness over 700 kJ/m2. Silicon additions in the range of 0.59-1.56% Si have no significant effect on the mechanical properties of solution-treated steels but increased the tensile strength and hardness during aging. For steels aged at 530°C to an average hardness of 310 Brinell hardness number, HBW, increasing the amount of silicon from 1.07% to 1.56% decreased the room temperature CVN breaking energy from 92 J to 68 J and the dynamic fracture toughness from 376 kJ/m2 to 265 kJ/m2. Notch toughness is a strong function of phosphorus content, decreasing the solution-treated CVN impact toughness from 200 J in a 0.006% P steel to 28 J in a 0.07% P steel. For age-hardened steels with 1% Si, increasing levels of phosphorus from 0.001% to 0.043% decreased the dynamic fracture toughness from 376 kJ/m2 to 100 kJ/m2.

  14. A Short review on wrought austenitic stainless steels at high temperatures: processing, microstructure, properties and performance

    Directory of Open Access Journals (Sweden)

    Ronald Lesley Plaut

    2007-12-01

    Full Text Available Wrought austenitic stainless steels are widely used in high temperature applications. This short review discusses initially the processing of this class of steels, with emphasis on solidification and hot working behavior. Following, a brief summary is made on the precipitation behavior and the numerous phases that may appear in their microstructures. Creep and oxidation resistance are, then, briefly discussed, and finalizing their performance is compared with other high temperature metallic materials.

  15. Chromium Reaction Mechanisms for Speciation using Synchrotron in-Situ High-Temperature X-ray Diffraction.

    Science.gov (United States)

    Low, Fiona; Kimpton, Justin; Wilson, Siobhan A; Zhang, Lian

    2015-07-07

    We use in situ high-temperature X-ray diffraction (HT-XRD), ex-situ XRD and synchrotron X-ray absorption near edge structure spectroscopy (XANES) to derive fundamental insights into mechanisms of chromium oxidation during combustion of solid fuels. To mimic the real combustion environment, mixtures of pure eskolaite (Cr(3+)2O3), lime (CaO) and/or kaolinite [Al2Si2O5(OH)4] have been annealed at 600-1200 °C in air versus 1% O2 diluted by N2. Our results confirm for the first time that (1) the optimum temperature for Cr(6+) formation is 800 °C for the coexistence of lime and eskolaite; (2) upon addition of kaolinite into oxide mixture, the temperature required to produce chromatite shifts to 1000 °C with a remarkable reduction in the fraction of Cr(6+). Beyond 1000 °C, transient phases are formed that bear Cr in intermediate valence states, which convert to different species other than Cr(6+) in the cooling stage; (3) of significance to Cr mobility from the waste products generated by combustion, chromatite formed at >1000 °C has a glassy disposition that prevents its water-based leaching; and (4) Increasing temperature facilitates the migration of eskolaite particles into bulk lime and enhances the extent to which Cr(3+) is oxidized, thereby completing the oxidation of Cr(3+) to Cr(6+) within 10 min.

  16. Reduction mechanism of high-chromium vanadium-titanium magnetite pellets by H2-CO-CO2 gas mixtures

    Science.gov (United States)

    Tang, Jue; Chu, Man-sheng; Li, Feng; Tang, Ya-ting; Liu, Zheng-gen; Xue, Xiang-xin

    2015-06-01

    The reduction of high-chromium vanadium-titanium magnetite as a typical titanomagnetite containing 0.95wt% V2O5 and 0.61wt% Cr2O3 by H2-CO-CO2 gas mixtures was investigated from 1223 to 1373 K. Both the reduction degree and reduction rate increase with increasing temperature and increasing hydrogen content. At a temperature of 1373 K, an H2/CO ratio of 5/2 by volume, and a reduction time of 40 min, the degree of reduction reaches 95%. The phase transformation during reduction is hypothesized to proceed as follows: Fe2O3 → Fe3O4 → FeO → Fe; Fe9TiO15 + Fe2Ti3O9 → Fe2.75Ti0.25O4 → FeTiO3 → TiO2; (Cr0.15V0.85)2O3 → Fe2VO4; and Cr1.3Fe0.7O3 → FeCr2O4. The reduction is controlled by the mixed internal diffusion and interfacial reaction at the initial stage; however, the interfacial reaction is dominant. As the reduction proceeds, the internal diffusion becomes the controlling step.

  17. Suppressing the chromium disproportionation reaction in O3-type layered cathode materials for high capacity sodium-ion batteries

    Energy Technology Data Exchange (ETDEWEB)

    Cao, Ming-Hui; Wang, Yong; Shadike, Zulipiya; Yue, Ji-Li; Hu, Enyuan; Bak, Seong-Min; Zhou, Yong-Ning; Yang, Xiao-Qing; Fu, Zheng-Wen

    2017-01-01

    Chromium-based layered cathode materials suffer from the irreversible disproportionation reaction of Cr4+ to Cr3+ and Cr6+, which hinders the reversible multi-electron redox of Cr ions in layered cathodes, and limits their capacity and reversibility. To address this problem, a novel O3-type layer-structured transition metal oxide of NaCr1/3Fe1/3Mn1/3O2 (NCFM) was designed and studied as a cathode material. A high reversible capacity of 186 mA h g-1 was achieved at a current rate of 0.05C in a voltage range of 1.5 to 4.2 V. X-ray diffraction revealed an O3 → (O3 + P3) → (P3 + O3'') → O3'' phase-transition pathway for NCFM during charge. X-ray absorption, X-ray photoelectron and electron energy-loss spectroscopy measurements revealed the electronic structure changes of NCFM during Na+ deintercalation/intercalation processes. It is confirmed that the disproportionation reaction of Cr4+ to Cr3+ and Cr6+ can be effectively suppressed by Fe3+ and Mn4+ substitution. These results demonstrated that the reversible multi-electron oxidation/reduction of Cr ions can be achieved in NCFM during charge and discharge accompanied by CrO6 octahedral distortion and recovery.

  18. Effect of Heat Treatment on the Abrasive Wear Behavior of High Chromium Iron under Dry Sliding Condition

    Directory of Open Access Journals (Sweden)

    A.A. Ayeni

    2012-06-01

    Full Text Available The effect of heat treatment on the abrasive wear behavior of high chromium cast iron (NF253AHT under dry sliding condition has been investigated. Rectangular cross sectioned samples of the alloy were produced by sand casting. After casting, the samples were machined to equal dimensions of 50 mm x 15 mm x 10 mm and heat treated by annealing, hardening and tempering. Abrasive wear tests were carried out on the samples using the pin-on-disc wear test. The tests were carried out under restricted values of speed, load and time. Within this limit, the hardened sample displayed a superior wear resistance, while the annealed sample displayed the weakest wear resistance. A graphical model (wear map displaying all the wear regimes of the alloy, which may serve as a wear predictive tool was subsequently developed from the results of the wear tests. With the exception of the as-cast and annealed specimen, all other specimens (hardened and tempered have functioned adequately in wear prone environment, but with different degree of effectiveness. Hence, the hardened and tempered samples can be used in shot blast equipments and in the grinding of minerals.

  19. Effect of creep stress on the microstructure of 9-12% Cr steel for rotor materials.

    Science.gov (United States)

    Dong, Jiling; He, Yinsheng; Kim, Minsoo; Shin, Keesam

    2013-08-01

    High-chromium heat-resistant steel has been widely used as the key material to improve the condition of steam pressure and temperature in the modern high-efficiency power plants. Despite the use of the steel above 550°C for several decades, its major failure is owing to the creep fracture. In this study, the effect of creep stress on the microstructure in 9-12% Cr steel has been investigated microscopically, and it is clarified that the creep stress enhances precipitation of Laves phase and influences the lath width and dislocation density in lath interior.

  20. Effect of tungsten addition on high-temperature properties and microstructure of alumina-forming austenitic heat-resistant steels

    Energy Technology Data Exchange (ETDEWEB)

    Jang, Min-Ho [Division of Materials Science and Engineering, Hanyang University, Seongdong-ku, Seoul 133-791 (Korea, Republic of); Ferrous Alloy Department, Advanced Metallic Materials Division, Korea Institute of Materials Science, 797 Changwondaero, Seongsangu, Changwon, Gyeongnam 642-831 (Korea, Republic of); Moon, Joonoh; Kang, Jun-Yun; Ha, Heon-Young [Ferrous Alloy Department, Advanced Metallic Materials Division, Korea Institute of Materials Science, 797 Changwondaero, Seongsangu, Changwon, Gyeongnam 642-831 (Korea, Republic of); Choi, Baig Gyu [High Temperature Materials Department, Advanced Metallic Materials Division, Korea Institute of Materials Science, 797 Changwondaero, Seongsangu, Changwon, Gyeongnam 642-831 (Korea, Republic of); Lee, Tae-Ho [Ferrous Alloy Department, Advanced Metallic Materials Division, Korea Institute of Materials Science, 797 Changwondaero, Seongsangu, Changwon, Gyeongnam 642-831 (Korea, Republic of); Lee, Changhee, E-mail: chlee@hanyang.ac.kr [Division of Materials Science and Engineering, Hanyang University, Seongdong-ku, Seoul 133-791 (Korea, Republic of)

    2015-10-28

    High-temperature tensile and creep properties of W-added Alumina-Forming austenitic (AFA{sub W}) heat-resistant steel were investigated as compared with AFA steel without W. High-temperature tensile properties of two steels were similar to each other, but creep lifetime of AFA{sub W} steel was increased. Microstructural examination using SEM and TEM revealed that creep rate rapidly decreased when Laves phase initially precipitated. This indicated that the precipitation of Laves phase played an important role in hardening of AFA steel. It is also found that AFA{sub W} steel exhibited finer and denser Laves phase compared with AFA steel, which is due to partial substitution of W for Mo. The finer and denser distribution of Laves phase contributed to improved creep properties of AFA{sub W} steel by enhancement in precipitation hardening.

  1. Research on overlaying welding rod of high hardness maraging steel

    Institute of Scientific and Technical Information of China (English)

    PAN Yong-ming; CHEN Shao-wei

    2006-01-01

    The development of new maraging steel overlaying welding rod,which contains Co,Mo,W and V alloy,solved the problems of poor homogeneity of hardness and mechanical process, prolonged the service life of wear-resistant components and increased the productive efficiency of repairing,greatly benefiting the national economy.

  2. Probabilistic finite element analysis of high strength steel structures

    NARCIS (Netherlands)

    Waarts, P.H.; Vrouwenvelder, A.C.W.M.

    1996-01-01

    In structural steel design the ultimate design limit is governed by full cross-sectional plasticity, where an elastic-perfectly plastic material behaviour is used. Hardening of the material is not used. Some loads are not considered such as settlements of supports and temperature loads in static ind

  3. Fatigue crack Behaviour in a High Strength Tool Steel

    DEFF Research Database (Denmark)

    Højerslev, Christian; Carstensen, Jesper V.; Brøndsted, Povl

    2002-01-01

    value of maximally 80% of the yield strength of the steel. The size of this carbide damage zone increases with increasing load amplitude, and the zone is apparently associated with crack nucleation. On fatigue crack propagation plastic deformation of the matrix occurs in a radius of approximately 4...

  4. Optimization of microstructure and properties of high strength spring steel

    NARCIS (Netherlands)

    Choi, S.

    2011-01-01

    This thesis describes a research project on the development of a new grade of low cost spring steel with exceptional mechanical properties on the basis of a complete understanding and quantification of the metallurgical processes taking place during the various stages of the heat treatment. The new

  5. Effect of microstructure on the impact toughness of high strength steels

    Energy Technology Data Exchange (ETDEWEB)

    Gutierrez, I.

    2014-07-01

    One of the major challenges in the development of new steel grades is to get increasingly high strength combined with a low ductile brittle transition temperature and a high upper shelf energy. This requires the appropriate microstructural design. Toughness in steels is controlled by different microstructural constituents. Some of them, like inclusions, are intrinsic while others happening at different microstructural scales relate to processing conditions. A series of empirical equations express the transition temperature as a sum of contributions from substitutional solutes, free nitrogen, carbides, pearlite, grain size and eventually precipitation strengthening. Aimed at developing a methodology that could be applied to high strength steels, microstructures with a selected degree of complexity were produced at laboratory in a Nb-microalloyed steel. As a result a model has been developed that consistently predicts the Charpy curves for ferrite-pearlite, bainitic and quenched and tempered microstructures using as input data microstructural parameters. This model becomes a good tool for microstructural design. (Author)

  6. Strengthening Mechanism of a New 700 MPa Hot Rolled High Strength Steel

    Institute of Scientific and Technical Information of China (English)

    YI Hai-long; DU Lin-xiu; WANG Guo-dong; LIU Xiang-hua

    2008-01-01

    The microstructural evolution in a 700 MPa hot rolled high strength steel was analyzed in terms of strengthening mechanisms. The results show that the hot rolled sheet steel has yield strength of 710 MPa with good elongation and toughness. The strength of the developed 700 MPa hot rolled high strength steel is derived from the cumulative contribution of fine grain size, dislocation hardening and precipitation hardening. The fine grain strength ening and precipitation hardening are the dominant factors responsible for such high strength, and the amount of pre cipitation hardening is two or four times higher than that of conventional microalloyed hot rolled sheet steels reported in the past. Good toughness is due to refinement of ferrite grain size.

  7. Heavy steel casting components for power plants 'mega-components' made of high Cr-steels

    Energy Technology Data Exchange (ETDEWEB)

    Hanus, Reinhold [voestalpine Giesserei Linz GmbH, Linz (Austria)

    2010-07-01

    Steel castings of creep resistant steels play a key role in fossil fuel fired power plants for highly loaded components in the high and intermediate pressure section of the turbines. Inner and outer casings, valve casings, inlet connections and elbows are examples of such critical components. The most important characteristic in a power plant is the efficiency, which mainly drives the CO2-emission. As a consequence of steadily improving power plant efficiencies and ever stricter emission standards, steam parameters become more critical and the creep resistance of the cast materials must also be constantly improved. The foundries voestalpine Giesserei Linz and voestalpine Giesserei Traisen participated in the development of the new 9-10% Cr-steels for application up to 625 C/650 C and in the THERMIE project where Ni-base alloys for 700 C-power plants were developed. Beside the material development in the European research projects the commercial production had to be established for industrial processes and the newly developed materials have to be transferred from research into the commercial production of heavy cast components. After selecting the most promising alloy from the laboratory melts, welding tests were performed - mostly with matching electrodes also produced within COST/THERMIE. Base material and welds were investigated in respect of microstructure, creep resistance, mechanical properties and weldability. Heat treatment investigations were also necessary for optimization of the mechanical properties. Based on the results of these studies, pilot components and plates for testing welding processes were cast in order to verify the castability and weldability of larger parts and to make any necessary adjustments to chemical composition, heat treatment or welding parameters. Parallel to the ongoing creep tests within COST/THERMIE-program, the newly developed steel grades were introduced into the commercial production of large components. This involved finding

  8. Analysis of High Temperature Deformed Structure and Dynamic Precipitation in W9Mo3Cr4V Steel

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    With TEM、SEM, various high-temperature deformed structures inW9Mo3Cr4V steel were investigated. The sub-structures,recrystallized nuclei, as well as the dynamic precipitation were also studied and analyzed. The relationship between recrystallized structures and dynamic precipitation was discussed. The results showed that the deformed structures in W9Mo3Cr4V steel are more complicated than those in low alloy steels. Because W9Mo3Cr4V steel is a high-speed steel, there are a large number of residual carbides on the matrix. Also, much dynamic precipitating carbides will precipitate during deformation at high temperature.

  9. Study of Residual Stresses and Distortion in Structural Weldments in High-Strength Steels.

    Science.gov (United States)

    1981-11-30

    and Cracking due to Stress Relieving Heat Treatment of HY80 Steel ", Welding in the World, 10 (1/2), 1972. -114- elastic-plastic and creep analysis...900°F (500C) is adequate. In these steels stress relief treatments are beneficial for the prevention of stress corrosion and reheat cracking . For...of * Contract NOO014-75-C-0469 (M.I.T. OSP #82558) STUDY OF RESIDUAL STRESSES AND DISTORTION IN - . -- ISTRUCTURAL WELT*IENTS IN HIGH-STRENGTH STEELS

  10. Chromium in diet

    Science.gov (United States)

    The best source of chromium is brewer's yeast. However, many people do not use brewer's yeast because it causes bloating ( abdominal distention ) and nausea . Other good sources of chromium include ...

  11. Dilatometric investigations of phase transformations at heating and cooling of hardened, unalloyed, high-carbon steels

    Directory of Open Access Journals (Sweden)

    J. Pacyna

    2011-05-01

    Full Text Available Purpose: The reason for writing this paper was to describe the kinetics of phase transformations during continuous heating from hardened state and subsequent cooling of unalloyed high carbon steel.Design/methodology/approach: Dilatometric investigations were performed using a DT 1000 dilatometer of a French company Adamel. Samples after quenching and quenching and sub-quenching in liquid nitrogen (-196 °C were heated up 700 °C at the rate of 0.05 °C/s and subsequent cooled to room temperature at the rate of 0.05 °C/s.Findings: Regardless of heating the hardened high-carbon steel to 700 °C, a small fraction of the retained austenite remained in its structure, and was changing into fresh martensite only during cooling in the temperature range: 280°C-170°C.Research limitations/implications: Schematic presentation of the differential curve of tempering of the hardened high-carbon, unalloyed steel illustrating the phase transformations occurring during heating from hardened state.Practical implications: An observation, that a small fraction of the retained austenite remained in the structure of tempered high-carbon steel, indicates that even unalloyed steel should be tempered two times.Originality/value: Detailed descriptions of kinetics phase transformations during heating from hardened state of unalloyed high carbon steel.

  12. PROPAGATION CHARACTERISTICS OF HIGH ORDER LONGITUDINAL MODES IN STEEL STRANDS AND THEIR APPLICATIONS

    Institute of Scientific and Technical Information of China (English)

    Zenghua Liu; Su Liu; Bin Wu; Yinong Zhang; Cunfu He

    2008-01-01

    Propagation characteristics of high order longitudinal modes of ultrasonic guided waves in seven-wire steel strands are investigated theoretically and experimentally. According to these analysis results, proper longitudinal modes are selected for defect detection in steel strands.Dispersion curves for helical and central wires in a 17.80 mm nominal diameter seven-wire steel strand are numerically obtained firstly, and propagation characteristics of high-order longitudinal modes, such as wave structures, attenuation and dispersion, are analyzed. In experiments, the signals of ultrasonic guided wave at different high frequencies are excited and received at one end of a steel strand by using the same single piezoelectric transducer. The identification of longitudinal modes in the received signals is achieved based on short time Fourier transform. Furthermore,appropriate L(0, 5) mode at 2.54 MHz is chosen for detecting an artificial defect in a helical wire of the steel strand. Results show that high order longitudinal modes in a high frequency range with low dispersion and attenuation whose energy propagates mainly in the center of the wires can be used for defect detection in long range steel strands.

  13. The study of high speed fine turning of austenitic stainless steel

    Directory of Open Access Journals (Sweden)

    W.S. Lin

    2008-04-01

    Full Text Available Purpose: The purpose of this research paper is focused on the surface roughness variation in high speed fine turning of the austenitic stainless steel.Design/methodology/approach: A series of experimental tests have been done to evaluate the possibility of high speed fine turning of the austenitic stainless steel from the surface roughness variation and machining stability.Findings: It was found that, the smaller the feed rate, the smaller the surface roughness value. But when the feed rate smaller than the critical feed rate, the chatter will occurs and the surface roughness of the work piece would be deteriorated.The higher the cutting speed is, the higher the cutting temperature of cutting tool is. The cutting tool will be soften and the surface roughness of the workpiece will be deteriorated.Research limitations/implications: The tool chattering would caused poor surface roughness in high speed fine turning for feed rate smaller than 0.02 mm/rev. The chatter suppression method must be considered when high speed fine turning of austenitic stainless steel.Originality/value: Most of the stainless steel machining proceeds at low cutting speed because the austenitic stainless steel is a hard machining material. The research result of this paper indicated that high speed fine turning of austenitic stainless steel is possible.

  14. Residual Chromium in Leather by Instrumental Neutron Activation Analysis

    OpenAIRE

    S. Okoh; I. O. Okunade; D. J. Adeyemo; Ahmed, Y A; A. A. Audu; E. Amali

    2012-01-01

    Problem statement: Most tanning processes employ the use of chromium sulphate. For chromium tanned leather, finished products may contain high amount of residual chromium. This may pose some health hazards, since chromium is known to be toxic at elevated concentration. This justifies the need for the study. Approach: Various samples of leather were collected from a tannery, a leather crafts market, a leather dump site and from local tanners all in Kano, Nigeria in 2009. The samples were irrad...

  15. [Bioremediation of chromium (VI) contaminated site by reduction and microbial stabilization of chromium].

    Science.gov (United States)

    Zheng, Jia-Chuan; Zhang, Jian-Rong; Liu, Xi-Wen; Xu, Qian; Shi, Wei-Lin

    2014-10-01

    Chromium (VI) contaminated soil samples were collected from a chemical plant in Suzhou. Firstly, the reduced soil was prepared by adding reagent (Stone-sulfure reagent) into polluted soil to transfer most chromium (VI) into chromium (III), then a nutrient solution was introduced into the reduced soil, and the stabilized soil was obtained after 60 days culturing. The chromium (VI) content of the three kinds of soil was analyzed. The results showed that the chromium (VI) content in toxicity characteristic leaching liquid (TCLL) dropped by 96. 8% (from 8.26 mg · L(-1) to 0.26 mg · L(-1)), and the total chromium content dropped by 95.7% (from 14.66 mg · L(-1) to 0.63 mg · L(-1)) after bioremediation in 5% nutrient solution. Additionally, the durability of chromium stabilization was tested by potassium permanganate oxidation and sterilization of microbe-treated soil. After oxidation, the chromium (VI) content in TCLL of the reduced soil was increased from 8.26 mg · L(-1) to 14.68 mg · L(-1). However, the content after bioremediation was decreased to 2.68 mg · L(-1). The results of sterilization demonstrated that the death of microbe had no significant effect on the stabilization of chromium. Consequently, the research in this paper demonstrated the feasibility of bioremediation of chromium (VI) polluted soil through reduction followed by stabilization/soilidification, and provided a technique with low cost but high efficiency.

  16. Dualism of precipitation morphology in high strength low alloy steel

    Energy Technology Data Exchange (ETDEWEB)

    Chih-Yuan, Chen, E-mail: chen6563@gmail.com [Department of Energy Engineering, National United University, Miaoli 36003, Taiwan (China); Department of Materials Science and Engineering, National Taiwan University, Taipei 10617, Taiwan (China); Chien-Chon, Chen [Department of Energy Engineering, National United University, Miaoli 36003, Taiwan (China); Jer-Ren, Yang, E-mail: jryang@ntu.edu.tw [Department of Materials Science and Engineering, National Taiwan University, Taipei 10617, Taiwan (China)

    2015-02-25

    While the role of microalloying elements on precipitation strengthening in ferrite matrix during austenite/ferrite transformation is quite clear, some uncertainty still exists concerning the variability of the microhardness distribution of ferrite grains in the isothermal holding condition. The objective of the present study was to clarify the intrinsic characteristics of carbide precipitation morphology in the ferrite matrix under different processing temperatures and times and to correlate it with austenite decomposition kinetics to elucidate why a large microhardness distribution occurs at low isothermal holding temperature. Better understanding of carbide precipitation behavior can help researchers to determine the root cause of variation in microhardness distribution, which would allow metallurgists to produce high quality steels. Measurement with a Vickers hardness indenter revealed that, in specimens isothermally held at 625 °C, the range of Vickers hardness distribution was 240–420 after 5 min of isothermal holding, and 270–340 after 60 min. For specimens isothermally held at 725 °C, the range of Vickers hardness distribution was 200–330 for 5 min of isothermal holding, and 200–250 for 60 min. Therefore, the average microhardness decreased with the isothermal holding temperature and time, and a larger range of distribution occurred with short isothermal holding times. Transmission electron microscopy (TEM) images showed that interface precipitation and random precipitation can occur within the same ferrite grain. The reason is that the austenite decomposition rate varies with transformation temperature and time. An excessively fast austenite/ferrite interface movement velocity, which usually happens in small ferrite grains, would cause these ferrite grains with microalloying elements to exceed their solubility. Furthermore, these microalloying elements will be precipitated randomly after isothermal holding at longer times. Consequently, a large

  17. Adverse reactions to metal on polyethylene implants: Highly destructive lesions related to elevated concentration of cobalt and chromium in synovial fluid.

    Science.gov (United States)

    Eltit, Felipe; Assiri, Ali; Garbuz, Donald; Duncan, Clive; Masri, Bassam; Greidanus, Nelson; Bell, Robert; Sharma, Manju; Cox, Michael; Wang, Rizhi

    2017-07-01

    Adverse local tissue reactions (ALTR) are the primary cause of failure of metal on metal (MoM) hip implants, and fewer but not negligible number cases of nonmodular metal on polyethylene (MoP) implants. In this study, we analyzed 17 cases of MoP ALTR, and equal number of MoM, by histological observation, cobalt and chromium concentration in serum and synovial fluid and cytokine analysis in ALTR tissues. ALTRs in MoP are highly necrotic, affecting larger areas than MoM ALTRs. Degenerative changes in blood vessels' wall were seen in all MoP ALTRs. The concentration of cobalt and chromium was higher in synovial fluid but lower in serum of MoP patients compared to MoM patients. Elevated concentrations of chemokines were observed in ALTR tissues. We conclude that ALTRs in MoP systems are highly necrotizing lesions that seem to have a similar development to ALTRs in MoM. Alteration of vessels wall seems to have a role in the tissues necrosis, as well as the elevated concentration of cobalt and chromium in synovial fluid of MoP patients. Chemokines may be involved in the pathogenesis of ALTR and constitute possible diagnostic targets. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 105A: 1876-1886, 2017. © 2017 Wiley Periodicals, Inc.

  18. Prospective high strength steel utilizing TRIP effect; Hentai yuki sosei koka wo riyoshita jisedai kokyodo usukoban

    Energy Technology Data Exchange (ETDEWEB)

    Sakuma, Y.; Kimura, N.; Itami, a.; Hiwatashi, S.; Kawano, O.; Sakata, K. [Nippon Steel Corp., Tokyo (Japan)

    1994-11-29

    The transformation induced plasticity (TRIP) means the large extension of chemically unstable austenitic {gamma} phase when it is transformed into martensite by the addition of dynamic energy. The application of TRIP effect is promising to the auto-body use steel plate because thin stainless steel plates excelling in bulging properties are producible. The present paper explained the enlarging mechanism of elongation, principle of production, examples of production on the actual line, formability, weldability and fatigue durability. Than that of the different conventional steel plates, a better combination of both strength and elongation was recorded through the actual line trial production of cold and hot rolled steel plates which were 590 to 980N/mm{sup 2} in tensile strength. Their apparent superiority in bulging properties was confirmed in the vicinity of plain strain, while their deep drawability was also known to be good through a TZP test. The presently developed steel excelled the conventional high-strength steel in strength at spot welding, while its fatigue strength was higher even than that of the dual-phase steel so far regarded as the best in it. 13 refs., 12 figs., 4 tabs.

  19. Fatigue Performance of Advanced High-Strength Steels (AHSS) GMAW Joints

    Energy Technology Data Exchange (ETDEWEB)

    Feng, Zhili [ORNL; Sang, Yan [AET Integration, Inc; Jiang, Cindy [AET Integration, Inc; Chiang, Dr. John [Ford Motor Company; Kuo, Dr. Min [MIttal Steel

    2009-01-01

    The fatigue performance of gas metal arc welding (GMAW) joints of advanced high strength steels (AHSS) are compared and analyzed. The steel studied included a number of different grades of AHSS and baseline mild steels: DP600, DP780, DP980, M130, M220, solution annealed boron steel, fully hardened boron steels, HSLA690 and DR210 (a mild steel). Fatigue testing was conducted under a number of nominal stress ranges to obtain the S/N curves of the weld joints. A two-phase analytical model is developed to predict the fatigue performance of AHSS welds. It was found that there are appreciable differences in the fatigue S/N curves among different AHSS joints made using the same welding practices, suggesting that the local microstructure in the weld toe and root region plays non-negligible role in the fatigue performance of AHSS welds. Changes in weld parameters can influence the joint characteristics which in turn influence fatigue life of the weld joints, particularly of those of higher strength AHSS. The analytical model is capable of reasonably predicting the fatigue performance of welds made with various steel grades in this study.

  20. The effect of hydrogen on strain hardening and fracture mechanism of high-nitrogen austenitic steel

    Science.gov (United States)

    Maier, G. G.; Astafurova, E. G.; Melnikov, E. V.; Moskvina, V. A.; Vojtsik, V. F.; Galchenko, N. K.; Zakharov, G. N.

    2016-07-01

    High-nitrogen austenitic steels are perspective materials for an electron-beam welding and for producing of wear-resistant coatings, which can be used for application in aggressive atmospheres. The tensile behavior and fracture mechanism of high-nitrogen austenitic steel Fe-20Cr-22Mn-1.5V-0.2C-0.6N (in wt.%) after electrochemical hydrogen charging for 2, 10 and 40 hours have been investigated. Hydrogenation of steel provides a loss of yield strength, uniform elongation and tensile strength. The degradation of tensile properties becomes stronger with increase in charging duration - it occurs more intensive in specimens hydrogenated for 40 hours as compared to ones charged for 2-10 hours. Fracture analysis reveals a hydrogen-induced formation of brittle surface layers up to 6 μm thick after 40 hours of saturation. Hydrogenation changes fracture mode of steel from mixed intergranular-transgranular to mainly transgranular one.