Influence of fly ash fineness on water requirement and shrinkage of blended cement mortars

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Vanissorn Vimonsatit

2015-12-01

Full Text Available In this paper, the influence of fly ash fineness on water requirement and shrinkage of blended cement mortar was studied. The results indicate that the water requirement and shrinkage characteristic of the blended cement mortar are dependent on fly ash fineness and replacement level. The use of coarse fly ash slightly reduces the water requirement but greatly reduced the drying and the autogenous shrinkage of the blended cement mortars and the reduction is more with an increase in the fly ash replacement level. The finer fly ashes further reduce the water requirement, but increase the drying and the autogenous shrinkages as compared with coarser fly ash. The incorporation of superplasticizer drastically reduces the water requirement, but the effect on the drying and autogenous shrinkages of the normal Portland cement mortar is small. However, for the fly ash mortar, the use of superplasticizer results in a decrease in drying shrinkage and in a substantial increase in the autogenous shrinkage particularly for the fine fly ash at a high replacement level.

STUDY ON POZZOLANA ACTIVITY OF WHEAT STRAW ASH AS POTENTIAL ADMIXTURE FOR BLENDED CEMENTS

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Ondrej Jankovsky

2017-09-01

Full Text Available Wheat straw ash coming from combustion of packed wheat straw was studied as a potential pozzolana active admixture for blended cements. X-Ray fluorescence, X-Ray diffraction, scanning electron microscopy, and energy dispersive spectroscopy were used to examine chemical and mineralogical composition, morphology and elemental distribution of a raw untreated ash. Due to high carbon content, the wheat straw ash was thermally treated for 2 hours at 700 °C and analyzed again using the same analytic techniques. Thermal treatment process was monitored using simultaneous thermal analysis and Fourier Transform infrared spectroscopy. The pozzolana activity was assessed using Chapelle and Frattini tests. In the next step, wheat straw ash was used for preparation of blended cement pastes. The content of ash in the blends was 10, 15, and 20% by mass. For the hardened pastes, basic physical properties, mechanical parameters, and pore size distribution were measured. For fresh past mixes, workability was tested. Moreover, leachability of chlorides, nitrates, sulfates and alkalis from paste samples was studied. The experimentally obtained data pointed to the high pozzolana activity of wheat straw ash and sufficient mechanical properties of cement pastes with the ash content up to 20 mass% of cement. In summary, the analyzed waste product from biomass combustion was found to be applicable as a part of cement-based blended binder providing economic and environmental benefits for concrete industry.

Application of sugarcane bagasse ash as a partial cement ...

African Journals Online (AJOL)

Sugarcane bagasse ash is a byproduct of sugar factories found after burning sugarcane ... making materials especially cement, resulting in an increase in price. ... advantages can also be exploited by using bagasse ash as a partial cement ... Normal consistency, Setting time, Compressive strength, Water penetration depth.

Effects of the addition of oil shale ash and coal ash on physic-chemical properties of CPJ45 cement

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Nabih K.

2014-04-01

Full Text Available We focused our research on recycling industrial wastes, fly ash (F.A, bottom ash (B.A and oil shale ash (S.A in cement production. The study concerns physico-chemical characterization of these products and the influence of their addition on the mechanical proprieties of the CPJ45 cement. XRF allowed us to rank the three additives used according to their contents on major oxides. Coal ashes belong to the class F, and thus possess poozzolanic properties and oil shale ash belongs to the class C and possesses hydraulic and poozolanic properties. The crystalline phases constituting each ash were analysed by XRD. We observe in bottom ash the presence of quartz and mullite. The same crystals are found in fly ash with hematite and magnetite. Oil shale ash is composed of quartz, anhydrite, gehlenite, wollastonite and periclase. The microstructures of fly ash and bottom ash were studied using SEM. The bottom ash was composed respectively of fine particles that are generally irregularly shaped, their dimensions are between 5 and 28μm and of big particles(300 μm. The EDX analysis coupled with an electronic microscope provided some information about the major elements that constitute our samples. The dehydrations of anhydrous and three days hydrated cement were examined by DSC. For hydrated cements we noticed endothermic peaks related to the dehydration of CSH, CH and decomposition of carbonates. The study of the mechanical properties of CPJ45 cement by adding different proportions of fly ash, bottom ash and oil shale ash helped clarifying the percentage of ash that leaded to improve the 28 days mechanical strength. The results show that the cements studied have their maximum mechanical resistance with the addition at 7% of fly ash or 10% of oil shale ash.

Using Cementitious Materials Such as Fly Ash to Replace a Part of Cement in Producing High Strength Concrete in Hot Weather

Science.gov (United States)

Turuallo, Gidion; Mallisa, Harun

2018-03-01

The use of waste materials in concrete gave many advantages to prove the properties of concrete such as its workability, strength and durability; as well to support sustaianable development programs. Fly ash was a waste material produced from coal combustion. This research was conducted to find out the effect of fly ash as a part replacement of cement to produce high strength concrete. The fly ash, which was used in this research, was taken from PLTU Mpanau Palu, Central Sulawesi. The water-binder ratio used in this research was 0.3 selected from trial mixes done before. The results of this research showed that the strength of fly ash concretes were higher than concrete with PCC only. The replacement of cement with fly ash concrete could be up to 20% to produce high strength concrete.

Feasibility of backfilling mines using cement kiln dust, fly ash, and cement blends

OpenAIRE

Beltagui, Hoda; Sonebi, Mohammed; Maguire, K.; Taylor, Susan

2018-01-01

Cement kiln dust (CKD) is an industrial by-product of the cement manufacturing process, the composition of which can vary widely. Recent years of using alternative fuels have resulted in higher chloride and alkali contents within CKDs; as such, this limits the applications in which CKDs can be utilised. Using a CKD containing a high free lime content of 29.5%, it is shown that this CKD is capable of activating pulverized fuel ash (PFA) due to its high alkalinity, which can be utilised in low ...

Comparison of creep of the cement pastes included fly ash

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Padevět Pavel

2017-01-01

Full Text Available The paper is devoted to comparison of creep of cement pastes containing fly ash admixture. The size of creep in time depends on the amount of components of the cement paste. Attention is paid to the content of classical fly ash in cement paste and its impact on the size of creep. The moisture of cement pastes is distinguished because it significantly affects the rheological properties of the material.

Wide-scale utilization of MSWI fly ashes in cement production and its impact on average heavy metal contents in cements: The case of Austria.

Science.gov (United States)

Lederer, Jakob; Trinkel, Verena; Fellner, Johann

2017-02-01

%, which is suggested by some studies, the limit values for cements as defined by the BMLFUW (2016) will be exceeded. Furthermore, the concrete produced from this cement will not be recyclable anymore due to its high total heavy metal contents. This and the comparatively high contribution of MSWI fly ashes to total heavy metal contents in cements indicate their relatively low resource potential if compared to other secondary raw materials in the cement industry. Copyright © 2016 Elsevier Ltd. All rights reserved.

Cementing Efficiency of Low Calcium Fly Ash in Fly Ash Concretes

OpenAIRE

T. D. Gunneswara Rao; Mudimby Andal

2014-01-01

Research on the utilization of fly ash will no longer refer the fly ash as a waste material of thermal power plants. Use of fly ash in concrete making, makes the concrete economical as well as durable. The fly ash is being added to the concrete in three ways namely, as partial replacement to cement, as partial replacement to fine aggregates and as admixture. Addition of fly ash to the concrete in any one of the form mentioned above, makes the concrete more workable and durable than the conven...

Wood ash used as partly sand and/or cement replacement in mortar

DEFF Research Database (Denmark)

Ottosen, Lisbeth M.; Hansen, Esben Østergaard; Jensen, Pernille Erland

2016-01-01

, and the present work reports a characterization of three different WAs. Properties of mortar samples with the WAs used as partly cement and/or sand replacement are reported. Compressive strength development and porosity are the mortar properties in focus. The overall aim of the work is to evaluate the influence...... of the ashes were dry and sampled just after the incineration, whereas one ash had a water content of 15%, because the ash was sprayed with water to avoid dust during ash handling at the incineration plant. Regardless of replacing cement or sand with WAs, the compressive strength decreased compared...... to a reference without ash, however, the decrease was small for two of the ashes. Using the ash with the high LoI resulted in significantly lower compressive strength compared to the other two ashes. The mortar samples with two of the ashes (with low LoI) had qualities, which were very encouraging in order...

Viability of Eggshells Ash Affecting the Setting Time of Cement

OpenAIRE

Fazeera Ujin; Kamran Shavarebi Ali; Zarina Yasmin Hanur Harith

2016-01-01

This research paper reports on the feasibility and viability of eggshells ash and its effects on the water content and setting time of cement. An experiment was carried out to determine the quantity of water required in order to follow standard cement paste of normal consistency in accordance with MS EN 196-3:2007. The eggshells ash passing the 90µm sieve was used in the investigation. Eggshells ash with percentage of 0%, 0.1%, 0.5%, 1.0%, 1.5% and 2.0% were constituted to replace the cement....

Immobilization of Radioactive Waste in Different Fly Ash Zeolite Cement Blends

International Nuclear Information System (INIS)

Sami, N.M.

2013-01-01

The problem of radioactive waste management has been raised from the beginning use of nuclear energy for different purposes. The rad waste streams produced were sufficient to cause dangerous effects to man and its environment. The ordinary portland cement is the material more extensively used in the technologies of solidification and immobilization of the toxic wastes, low and medium level radioactive wastes. The production of portland cement is one of the most energy-intensive and polluting. The use of high energy in the production causes high emission due to the nature and processes of raw materials. The cement industry is responsible for 7% of the total CO 2 emission. Thus, the cement industry has a crucial role in the global warming. The formation of alite (Ca 3 SiO 5 ), which is the main component of the Portland cement clinker, produces a greater amount of CO 2 emission than the formation of belite (Ca 2 SiO 4 ). The proportion of alite to belite is about 3 in ordinary Portland clinker. Therefore, by decreasing this proportion less CO 2 would be emitted. Furthermore, if industrial byproducts such as fly ash from thermal power station or from incineration of municipal solid wastes have the potential to reduce CO 2 used as raw materials and alternative hydrothermal calcination routes are employed for belite clinker production, CO 2 emission can be strongly reduced or even totally avoided. The availability of fly ash will help in reducing the CO 2 emissions and will also help in resolving, to a great extent, the fly ash disposal problem. This thesis is based on focusing on the possibility of using fly ash as raw materials to prepare low cost innovation matrices for immobilization of radioactive wastes by synthesizing new kind of cement of low consuming energy. The synthesis process is based on the hydrothermal-calcination route of the fly ash without extra additions.

TECHNOLOGY AND EFFICIENCY OF PEAT ASH USAGE IN CEMENT CONCRETE

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G. D. Liakhevich

2015-01-01

Full Text Available One of the main ways to improve physical and mechanical properties of cement concrete is an introduction of ash obtained due to burning of fossil fuels into concrete mix. The concrete mixes with ash are characterized by high cohesion, less water gain and disintegration. At the same time the concrete has high strength, density, water resistance, resistance to sulfate corrosion. The aim of this paper is to explore the possibility to use peat ash and slag of peat enterprises of the Republic of Belarus in the concrete for improvement of its physical and mechanical properties and characteristics of peat ash, slag, micro-silica, cement, superplasticizing agent. Compositions and technology for preparation of concrete mixes have been developed and concrete samples have been have been fabricated and tested in the paper. It has been shown that the concrete containing ash, slag obtained due to burning of peat in the industrial installations of the Usiazhsky and Lidsky Peat Briquette Plants and also MK-85-grade micro-silica NSPKSAUsF-1-grade superplasticizing agent have concrete tensile strength within 78–134 MPa under axial compression and 53 MPa – for the control composition. This index is 1.5–2.5 times more than for the sample containing no additives.The usage of peat ash, slag together with MK-85-grade micro-silica and NSPKSAUsF-1-grade superplasticizing agent for fabrication of concrete and reinforced bridge and tunnel structures will provide the following advantages: reduction of cross-sectional area of structures while maintaining their bearing capacity due to higher value of tensile strength in case of axial compression; higher density, waterand gas tightness due to low water cement ratio; high resistance to aggressive environment due to lower content of capillary pores that ensures bridge structure longevity; achievement of environmental and social impacts.

Norm in coal, fly ash and cement

International Nuclear Information System (INIS)

Kant, K.; Upadhyay, S.B.; Sharma, G.S.

2006-01-01

Coal is technologically important materials being used for power generation and its cinder (fly ash) is used in manufacturing of bricks, sheets, cement, land filling etc. 222 Rn (radon) and its daughters are the most important radioactive and potentially hazardous elements, which are released in the environment from the naturally occurring radioactive material (NORM) present in coal, fly ash and cement. Thus it is very important to carry out radioactivity measurements in coal, fly ash and cement from the health and hygiene point of view. Samples of coal and fly ash from different thermal power stations in northern India and various fly ash using establishments and commercially available cement samples (O.P.C. and P.P.C.) were collected and analyzed for radon concentration and exhalation rates. For the measurements, alpha sensitive LR-115 type II plastic track detectors were used. The radon concentration varied from 147 Bq/m 3 to 443 Bq/m 3 , the radium concentration varied from 1.5 to 4.5 Bq/kg and radon exhalation rate varied from 11.8 mBq.kg -1 .h -1 to 35.7 mBq.kg -1 .h -1 for mass exhalation rate and from 104.5 mBq.m -2 .h -1 to 314.8 mBq.m -2 .h -1 for surface exhalation rate in coal samples. The radon concentration varied from 214 Bq/m 3 to 590 Bq/m 3 , the radium concentration varied from 1.0 to 2.7 Bq/kg and radon exhalation rate varied from 7.8 mBq.kg -1 .h -1 to 21.6 mBq.kg -1 .h -1 for mass exhalation rate and from 138 mBq m -2 h -1 to 380.6 mBq.m -2 .h -1 for surface exhalation rate in fly ash samples. The radon concentration varied from 157.62 Bq/m 3 to 1810.48 Bq/m 3 , the radium concentration varied from 0.76 Bq/kg to 8.73 Bq/kg and radon exhalation rate varied from 6.07 mBq.kg -1 .hr -1 to 69.81 mBq.kg -1 .hr -1 for mass exhalation rate and from 107.10 mBq.m -2 .hr -1 to 1230.21 mBq.m -2 .hr -1 for surface exhalation rate in different cement samples. The values were found higher in P.P.C. samples than in O.P.C. samples. (authors)

Radon exhalation of cementitious materials made with coal fly ash: Part 2 - testing hardened cement-fly ash pastes

International Nuclear Information System (INIS)

Kovler, K.; Perevalov, A.; Levit, A.; Steiner, V.; Metzger, L.A.

2005-01-01

Increased interest in measuring radionuclides and radon concentrations in fly ash (FA), cement and other components of building products is due to the concern about health hazards of naturally occurring radioactive materials (NORM). The paper focuses on studying the influence of FA on radon exhalation rate (radon flux) from cementitious materials. In the previous part of the paper the state of the art was presented, and the experiments for testing raw materials, Portland cement and coal fly ash, were described. Since the cement and FA have the most critical role in the radon release process relative to other concrete constituents (sand and gravel), and their contribution is dominant in the overall radium content of concrete, tests were carried out on cement paste specimens with different FA contents, 0-60% by weight of the binder (cement+FA). It is found that the dosage of FA in cement paste has a limited influence on radon exhalation rate, if the hardened material is relatively dense. The radon flux of cement-FA pastes is lower than that of pure cement paste: it is about ∼3 mBq m -2 s -1 for cement-FA pastes with FA content as high as 960 kg m -3

Optimization and characterization of cement products incorporating ashes from radwaste incineration

International Nuclear Information System (INIS)

Donato, A.; Pace, A.; Ricci, G.

1989-01-01

The incineration is presently condidered a very good way to obtain strong volume reduction of intermediate and low activity solid radwastes obtaining at the same time a product apparently easy to be conditioned. In some cases nevertheless the ash solidification by cementation can give in the practice some problems. In this work the optimization of the cementation of two ash types named Nust 1 and Nust 2 has been studied. The Nust 1 ash come from the incineration of the exhausted ion exchange resins already conditioned in urea-formaldehyde. The Nust 2 ash comes from the incineration of the same materials as the Nust 1 mixed with ordinary nuclear power plant solid radwastes. Both ashes have been produced from wastes stored at the Caorso (Italy) Nuclear Power Plant. The two ash types have been characterized by a series of physico-chemical analysis whose results are reported as well as the results of the preliminary tests performed on the products obtained from their cementation

Mössbauer, XRD, and Complex Thermal Analysis of the Hydration of Cement with Fly Ash

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Vili Lilkov

2013-01-01

Full Text Available Hydration of cement with and without fly ash is studied with Mössbauer spectroscopy, XRD, and thermal analysis. Iron in cement is present as Fe3+-ions and occupies two octahedral positions, with close isomer shifts and quadrupole splittings. Iron in fly ash is present as Fe2+ and Fe3+, and the Mössbauer spectra display three doublets—two for Fe3+ in octahedral coordination and one for Fe2+. A third doublet was registered in the hydrating plain cement pastes after the 5th day, due to Fe3+ in tetrahedral coordination in the structure of the newly formed monosulphate aluminate. In cement pastes with fly ash, the doublet of tetrahedral iron is formed earlier because the quantity of ettringite and portlandite is low and more monosulphate crystallizes. No Fe(OH3 phase forms during hydration of C4AF. The fly ash displays pozzolanic properties, which lead to lowering of the portlandite quantity in the cement mixtures and increasing of the high temperature products.

INFLUENCE OF SILICEOUS AND CALCAREOUS FLY-ASHES ON PROPERTIES OF CEMENT MORTARS

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Gabriela Monika Rutkowska

2016-09-01

Full Text Available Care of the environment in accordance with the principles of sustainable development introduces the possibility and need for waste recycling. Construction and building industries have the greatest potential for reuse of waste. The article presents the results of investigations of cement mortars – tests of compressive and tensile strength after 28 and 56 days of curing – for normative mortars and mortars containing fly ashes – calcareous and siliceous ash – in their composition. To make the samples, the Portland cement CEM I 32,5 R, 42,5R and natural aggregate with graining of 0–2 mm were used. Concrete with siliceous and calcareous admixtures was made in six lots where the ash was added in the quantity of 2%, 5%, 10% of the cement mass or the 2%, 5%, 10% of cement was replaced by ashes. After the tests, it was stated that the siliceous fly-ash admixture increases the compressive and bending strength in comparison to the mortars with the calcareous ash admixtures.

Influence of Rice Husk Ash and Clay in Stabilization of Silty Soils Using Cement

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Widjajakusuma Jack

2017-01-01

Full Text Available Soil stabilization is needed to enhance the strength of the soil. One popular method of soil stabilization is using cement. Due to the environmental issue, it is a need to reduce the application of cement and/or to replace partially the cement with other environmental-friendly compounds. One of these compounds is rice husk ash (RSA, which is agricultural wastes. The objective of this paper is to study the influence of RSA and clay as partial replacement to cement in soil stabilization of silt soil with high plasticity (MH using cement. The cement used was ordinary Portland cement, while the RHA was obtained by burning rice husk at temperature of 250°C. The MH soil is stabilized with 4% cement, 4% cement and 3% rice husk ash and 4% cement, 3 % RHA and 3 % clay. The various tests were conducted on the pure and stabilized soils. Results have indicated that application of 4% cement, 3 % RHA and 3 % clay as silt soil stabilization is more favorable in increasing soil strength and reducing brittle behaviour of soil.

Analysis of cement solidified product and ash samples and preparation of a reference material

International Nuclear Information System (INIS)

Ishimori, Ken-ichiro; Haraga, Tomoko; Shimada, Asako; Kameo, Yutaka; Takahashi, Kuniaki

2010-08-01

Simple and rapid analytical methods for radionuclides in low-level radioactive waste have been developed by the present authors. The methods were applied to simulated solidified products and actual metal wastes to confirm their usefulness. The results were summarized as analytical guide lines. In the present work, cement solidified product and ash waste were analyzed followed by the analytical guide lines and subjects were picked up and solved for the application of the analytical guide lines to these wastes. Pulverization and homogenization method for ash waste was improved to prevent a contamination since the radioactivity concentrations of the ash samples were relatively high. Pre-treatment method was altered for the cement solidified product and ash samples taking account for their high concentration of Ca. Newly, an analytical method was also developed to measure 129 I with a dynamic reaction cell inductively coupled plasma mass spectrometer. In the analytical test based on the improved guide lines, gamma-ray emitting nuclides, 60 Co and 137 Cs, were measured to estimate the radioactivity of the other alpha and beta-ray emitting nuclides. The radionuclides assumed detectable, 3 H, 14 C, 36 Cl, 63 Ni, 90 Sr, and alpha-ray emitting nuclides, were analyzed with the improved analytical guide lines and their applicability for cement solidified product and ash samples were confirmed. Additionally a cement solidified product sample was evaluated in terms of the homogeneity and the radioactivity concentrations in order to prepare a reference material for radiochemical analysis. (author)

The Optimization of Calcareous Fly Ash-Added Cement Containing Grinding Aids and Strength-Improving Additives

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Gökhan Kaplan

2018-01-01

Full Text Available This is an experimental study which explores the physical, mechanical, and economic factors involved in the production of type CEM II A-B/W cement. In this context, 4 cement additives were used in two different dosages (200 and 800 g/t. Class C fly ash was used for composite cement production at ratios of 5%, 20%, and 35%. It was shown that Blaine fineness increases with the increasing fly ash content. The use of fly ash at ratios of 5% and 20% was not found to have any unfavorable effects on the compressive strength at the early days. It is found that the use of additive for improving the early-age strength is preferable when fly ash is used. It is possible to produce Class 52.5 N cement using additives to improve early strength and 20% fly ash. Loss in strength was observed in cement mortars produced using glycol-based grinding aid. Increasing the dosage of chemical additive also led to loss in strength due to nonhomogeneous distribution of hydration products. As a result, grinding fly ash with clinker and the use of cement chemicals contribute to the cement sector in terms of sustainability. It is possible to produce cements with improved mechanical properties especially with the use of 20% fly ash.

Influence of silica fume and fly ash on hydration, microstructure and strength of cement based mixtures

Energy Technology Data Exchange (ETDEWEB)

Weng, Kaimao

1992-10-01

The influence of fly ash and silica fume on the hydration, microstructure and strength of cement-based mixtures was investigated. A literature review of the hydration processes, compressive strength development, and microstructure of Portland cement is presented, followed by description of materials and specimens preparation and experimental methodology. It was found that silica fume retards cement hydration at low water/concrete ratios. It reduces calcium hydroxide significantly and increases the amount of hydrates at early ages. Fly ash retards hydration more significantly at high water/concrete ratios than at low ratios. The combination of silica fume and fly ash further retards hydration at one day. Silica fume dominates the reaction with calcium hydroxide. Silica fume significantly increases early strength of mortars and concrete, while fly ash reduces early strength. Silica fume can substantially increase strength of fly ash mortar and concrete after 7 days. Silica fume refines pores in the range 100-500 A, while fly ash mortars exhibit gradual pore refinement as hydration proceeds. Silica fume dominates the pore refinement if used with fly ash. 89 refs., 74 figs., 16 tabs.

Study on cement mortar and concrete made with sewage sludge ash.

Science.gov (United States)

Chang, F C; Lin, J D; Tsai, C C; Wang, K S

2010-01-01

This study investigated the feasibility of reusing wastewater sludge ash in construction materials to replace partial materials. Wastewater sludge sampled from thermal power plant was burned into sludge ash at 800°C in the laboratory. The sludge incineration ash has low heavy metal including Pb, Cd, Cr and Cu, so it belongs to general enterprise waste. The chemical composition of sludge incineration ash was summed up in SiO₂, CaO, Fe₂O₃ and MgO. Then the wastewater sludge ash is also found to be a porous material with irregular surface. When the sludge ash was used to replace mortar or concrete cement, its water-adsorption capability will result in the reduction of mortar workability and compressive strength. Cement is being substituted for sludge ash, and 10 percent of sludge ash is more appropriate. Sludge ash is reused to take the place of construction materials and satisfies the requests of standard specification except for higher water absorption.

Permeability Characteristics of Compacted and Stabilized Clay with Cement, Peat Ash and Silica Sand

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Seyed Esmaeil Mousavi

2016-06-01

Full Text Available The present paper investigates the influence of stabilization with cement, peat ash, and silica sand on permeability coefficient (kv of compacted clay, using a novel approach to stabilize the clay with peat ash as a supplementary material of cement in the compacted and stabilized soil. In order to assess the mentioned influence, test specimens of both untreated and stabilized soil have been tested in the laboratory so that their permeability could be evaluated. Falling head and one dimensional consolidation tests of laboratory permeability were performed on the clay specimens and the chemical compositions of the materials as well as microstructure of the stabilized soil with 18% cement, 2% peat ash, and 5% silica sand were investigated, using X-ray fluorescence and scanning electron microscopy respectively. Results show that for soil stabilization with up to 8% cement content (of the dry weight of the soil, the average value of coefficient of permeability (kv is very close to that of untreated soil, whereas the kv value decreases drastically for 18% cement under identical void ratio conditions. It is further revealed that addition of 18% cement, 2% peat ash, and 5% silica sand had decreased the coefficient of permeability by almost 2.2 folds after 24 h, while about 1.7 folds increase was observed in coefficient of permeability once 13.5% of cement, 1.5% of peat ash, and 20% of silica sand were added. The partial replacement of cement with the 2% peat ash can reduce the consumption of cement for soil stabilization.

Laboratory investigation of the performances of cement and fly ash modified asphalt concrete mixtures

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Suched Likitlersuang

2016-09-01

Full Text Available The influence of filler materials on volumetric and mechanical performances of asphalt concrete was investigated in this study. The AC60/70 asphalt binder incorporating with cement and fly ash as filler materials was mixed with limestone following the Marshall mix design method. The filler contents of cement and/or fly ash were varied. The non-filler asphalt concrete mixtures of the AC60/70 and the polymer modified asphalt were prepared for the purpose of comparison. The investigation programme includes the indirect tensile test, the resilient modulus test and the dynamic creep test. The tests are conducted under the humid temperate environments. All tests were then carried out under standard temperature (25 °C and high temperature (55 °C by using a controlled temperature chamber via the universal testing machine. The wet-conditioned samples were prepared to investigate the moisture susceptibility. Results show that cement and/or fly ash were beneficial in terms of improved strength, stiffness and stripping resistance of asphalt mixture. In addition, the combined use of cement and fly ash can enhance rutting resistance at wet and high temperature conditions. The results indicate that the strength, stiffness and moisture susceptibility performances of the asphalt concrete mixtures improved by filler are comparable to the performance of the polymer modified asphalt mixture. Keywords: Asphalt concrete, Filler, Resilient modulus, Dynamic creep test, Moisture susceptibility

Encapsulation of mixed radioactive and hazardous waste contaminated incinerator ash in modified sulfur cement

International Nuclear Information System (INIS)

Kalb, P.D.; Heiser, J.H. III; Colombo, P.

1990-01-01

Some of the process waste streams incinerated at various Department of Energy (DOE) facilities contain traces of both low-level radioactive (LLW) and hazardous constituents, thus yielding ash residues that are classified as mixed waste. Work is currently being performed at Brookhaven National Laboratory (BNL) to develop new and innovative materials for encapsulation of DOE mixed wastes including incinerator ash. One such material under investigation is modified sulfur cement, a thermoplastic developed by the US Bureau of Mines. Monolithic waste forms containing as much as 55 wt % incinerator fly ash from Idaho national Engineering Laboratory (INEL) have been formulated with modified sulfur cement, whereas maximum waste loading for this waste in hydraulic cement is 16 wt %. Compressive strength of these waste forms exceeded 27.6 MPa. Wet chemical and solid phase waste characterization analyses performed on this fly ash revealed high concentrations of soluble metal salts including Pb and Cd, identified by the Environmental Protection Agency (EPA) as toxic metals. Leach testing of the ash according to the EPA Toxicity Characteristic Leaching Procedure (TCLP) resulted in concentrations of Pb and Cd above allowable limits. Encapsulation of INEL fly ash in modified sulfur cement with a small quantity of sodium sulfide added to enhance retention of soluble metal salts reduced TCLP leachate concentrations of Pb and Cd well below EPA concentration criteria for delisting as a toxic hazardous waste. 12 refs., 4 figs., 2 tabs

Ternary Blends of High Aluminate Cement, Fly ash and Blast-furnace slag for Sewerage Lining Mortar

Science.gov (United States)

Chao, L. C.; Kuo, C. P.

2018-01-01

High aluminate cement (HAC), fly ash (FA) and blast-furnace slag (BFS) have been treated sustainable materials for the use of cement products for wastewater infrastructure due to their capabilities of corrosion resistance. The purpose of this study is to optimize a ternary blend of above mentioned materials for a special type of mortar for sewerage lining. By the using of Taguchi method, four control parameters including water/cementitious material ratio, mix water content, fly ash content and blast-furnace slag content were considered in nine trial mix designs in this study. By evaluating target properties including (1) maximization of compressive strength, (2) maximization of electricity resistance and (3) minimization of water absorption rate, the best possible levels for each control parameter were determined and the optimal mix proportions were verified. Through the implementation of the study, a practical and completed idea for designing corrosion resistive mortar comprising HAC, FA and BSF is provided.

Geo-environmental application of municipal solid waste incinerator ash stabilized with cement

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Davinder Singh

2017-04-01

Full Text Available The behavior of soluble salts contained in the municipal solid waste incinerator (MSWI ash significantly affects the strength development and hardening reaction when stabilized with cement. The present study focuses on the compaction and strength behavior of mixed specimens of cement and MSWI ash. A series of indices such as unconfined compressive strength, split tensile strength, California bearing ratio (CBR and pH value was examined. Prior to this, the specimens were cured for 7 d, 14 d, and 28 d. The test results depict that the maximum dry density (MDD decreases and the optimum moisture content (OMC increases with the addition of cement. The test results also reveal that the cement increases the strength of the mixed specimens. Thus, the combination of MSWI ash and cement can be used as a lightweight filling material in different structures like embankment and road construction.

Radioactive wastes dispersed in stabilized ash cements

International Nuclear Information System (INIS)

Rubin, J.B.; Taylor, C.M.V.; Sivils, L.D.; Carey, J.W.

1997-01-01

One of the most widely-used methods for the solidification/stabilization of low-level radwaste is by incorporation into Type-I/II ordinary portland cement (OPC). Treating of OPC with supercritical fluid carbon dioxide (SCCO 2 ) has been shown to significantly increase the density, while simultaneously decreasing porosity. In addition, the process significantly reduces the hydrogenous content, reducing the likelihood of radiolytic decomposition reactions. This, in turn, permits increased actinide loadings with a concomitant reduction in disposable waste volume. In this article, the authors discuss the combined use of fly-ash-modified OPC and its treatment with SCCO 2 to further enhance immobilization properties. They begin with a brief summary of current cement immobilization technology in order to delineate the areas of concern. Next, supercritical fluids are described, as they relate to these areas of concern. In the subsequent section, they present an outline of results on the application of SCCO 2 to OPC, and its effectiveness in addressing these problem areas. Lastly, in the final section, they proffer their thoughts on why they believe, based on the OPC results, that the incorporation of fly ash into OPC, followed by supercritical fluid treatment, can produce highly efficient wasteforms

Properies of binder systems containing cement, fly ash, and limestone powder

Directory of Open Access Journals (Sweden)

Krittiya Kaewmanee

2014-10-01

Full Text Available Fly ash and limestone powder are two major widely available cement replacing materials in Thailand. However, the current utilization of these materials is still not optimized due to limited information on properties of multi-binder systems. This paper reports on the mechanical and durability properties of mixtures containing cement, fly ash, and limestone powder as single, binary, and ternary binder systems. The results showed that a single binder system consisting of only cement gave the best carbonation resistance. A binary binder system with fly ash exhibited superior performances in long-term compressive strength and many durability properties except carbonation and magnesium sulfate resistances, while early compressive strength of a binary binder system with limestone powder was excellent. The ternary binder system, taking the most benefit of selective cement replacing materials, yielded, though not the best, satisfactory performances in almost all properties. Thus, the optimization of binders can be achieved through a multi-binder system.

Radon induced radiological impact of coal, fly ash and cement samples

International Nuclear Information System (INIS)

Kant, K.; Chauhan, R.P.; Sharma, G.S.; Chakravarti, S.K.

2001-01-01

Coal and its by-product fly ash are technologically important materials being used for power generation and in the manufacture of bricks, sheets, cement, land-filling, etc., respectively. Increased interest in measuring radon concentration in coal, fly ash and cement is due to its health hazards and environmental pollution. As the presence of radon in the environment (indoor and outdoor), soil, ground water, oil and gas deposits contributes the largest fraction of the natural radiation dose to populations, tracking its concentration is thus of paramount importance for radiological protection. Samples of coal and fly ash were collected from different thermal power stations in northern India and cement samples from National Council for Cement and Building Materials, Ballabgarh (Haryana), India and were analysed for radon concentration. For the measurement, alpha sensitive LR-115 type II plastic track detectors were used. Based upon the available data, the annual effective dose and the lifetime fatality risk factors have been calculated. The radon concentration from coal samples varied from 433 ± 28 Bqm -3 to 2086 ± 28 Bqm -3 . The radon concentration from fly ash samples varied from 748 ± 28 Bqm -3 to 1417 ± 111 Bqm -3 and from 158 Bqm -3 to 1810 Bqm -3 in cement samples, with an average of 624 ± 169 Bqm -3 . (author)

Prompt gamma analysis of fly ash, silica fume and Superpozz blended cement concrete specimen

Energy Technology Data Exchange (ETDEWEB)

Naqvi, A.A. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia)], E-mail: aanaqvi@kfupm.edu.sa; Garwan, M.A. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Maslehuddin, M. [Center for Engineering Research, Research Institute, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Nagadi, M.M. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Al-Amoudi, O.S.B. [Department of Civil Engineering, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Khateeb-ur-Rehman; Raashid, M. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia)

2009-09-15

Preventive measures against corrosion of reinforcing steel require making the concrete dense by adding pozzolanic materials, such as fly ash, silica fume, Superpozz, blast furnace slag, etc. to Portland cement. In order to obtain the desired strength and durability of concrete, it is desirable to monitor the concentration of the pozzolan in the blended cement concrete. Addition of pozzolan to blended cement changes the overall concentration of calcium and silicon in the blended cement concrete. The resulting variation in calcium and silicon gamma-ray yield ratio from blended cement concrete has found to have an inverse correlation with concentration of fly ash, silica fume, Superpozz, blast furnace slag in the blended cement concrete. For experimental verification of the correlation, intensities of calcium and silicon prompt gamma-ray due to capture of thermal neutrons in blended cement concrete samples containing 5-80% (by weight of cement) silica fume, fly ash and Superpozz were measured. The gamma-ray intensity ratio was measured from 6.42 MeV gamma-rays from calcium and 4.94 MeV gamma-ray from silicon. The experimentally measured values of calcium to silicon gamma-ray yield ratio in the fly ash, silica fume and Superpozz cement concrete specimens agree very well with the results of the Monte Carlo simulations.

Prompt gamma analysis of fly ash, silica fume and Superpozz blended cement concrete specimen

International Nuclear Information System (INIS)

Naqvi, A.A.; Garwan, M.A.; Maslehuddin, M.; Nagadi, M.M.; Al-Amoudi, O.S.B.; Khateeb-ur-Rehman,; Raashid, M.

2009-01-01

Preventive measures against corrosion of reinforcing steel require making the concrete dense by adding pozzolanic materials, such as fly ash, silica fume, Superpozz, blast furnace slag, etc. to Portland cement. In order to obtain the desired strength and durability of concrete, it is desirable to monitor the concentration of the pozzolan in the blended cement concrete. Addition of pozzolan to blended cement changes the overall concentration of calcium and silicon in the blended cement concrete. The resulting variation in calcium and silicon gamma-ray yield ratio from blended cement concrete has found to have an inverse correlation with concentration of fly ash, silica fume, Superpozz, blast furnace slag in the blended cement concrete. For experimental verification of the correlation, intensities of calcium and silicon prompt gamma-ray due to capture of thermal neutrons in blended cement concrete samples containing 5-80% (by weight of cement) silica fume, fly ash and Superpozz were measured. The gamma-ray intensity ratio was measured from 6.42 MeV gamma-rays from calcium and 4.94 MeV gamma-ray from silicon. The experimentally measured values of calcium to silicon gamma-ray yield ratio in the fly ash, silica fume and Superpozz cement concrete specimens agree very well with the results of the Monte Carlo simulations.

Effects of Admixtures on the Properties of Corn Cob Ash Cement Concrete

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Akeem Ayinde RAHEEM

2010-12-01

Full Text Available The study investigated the effects of admixtures on the properties of corn cob ash (CCA cement concrete. The workability and compressive strength of CCA cement concrete incorporated with accelerator, plasticizer and water reducing and retarding were carried out. The dosage of admixture incorporated was: 0.124litre per 15.55kg of cementitious material based on the recommendation by BS EN 934-2.The results revealed that admixtures generally improve the workability of corn cob ash cement concrete. The compressive strength obtained at 28th day for concrete without admixture (The Control was 29.82N/mm2, while for concrete with accelerator, plasticizer, and water reducing and retarding it was 32.80 N/mm2, 38.51 N/mm2 and 34.09 N/mm2 respectively. These results showed that CCA cement concrete incorporated with accelerator achieved greater strength at early ages. With plasticizer, it achieved very high strength at both young and old ages; while with water reducing and retarding it achieved greater strength at old ages alone.

High-efficiency cogeneration boiler bagasse-ash geochemistry and mineralogical change effects on the potential reuse in synthetic zeolites, geopolymers, cements, mortars, and concretes.

Science.gov (United States)

Clark, Malcolm W; Despland, Laure M; Lake, Neal J; Yee, Lachlan H; Anstoetz, Manuela; Arif, Elisabeth; Parr, Jeffery F; Doumit, Philip

2017-04-01

Sugarcane bagasse ash re-utilisation has been advocated as a silica-rich feed for zeolites, pozzolans in cements and concretes, and geopolymers. However, many papers report variable success with the incorporation of such materials in these products as the ash can be inconsistent in nature. Therefore, understanding what variables affect the ash quality in real mills and understanding the processes to characterise ashes is critical in predicting successful ash waste utilisation. This paper investigated sugarcane bagasse ash from three sugar mills (Northern NSW, Australia) where two are used for the co-generation of electricity. Data shows that the burn temperatures of the bagasse in the high-efficiency co-generation boilers are much higher than those reported at the temperature measuring points. Silica polymorph transitions indicate the high burn temperatures of ≈1550 °C, produces ash dominated α -quartz rather than expected α-cristobilite and amorphous silica; although α-cristobilite, and amorphous silica are present. Furthermore, burn temperatures must be ≤1700 °C, because of the absence of lechatelierite where silica fusing and globulisation dominates. Consequently, silica-mineralogy changes deactivate the bagasse ash by reducing silica solubility, thus making bagasse ash utilisation in synthetic zeolites, geopolymers, or a pozzolanic material in mortars and concretes more difficult. For the ashes investigated, use as a filler material in cements and concrete has the greatest potential. Reported mill boiler temperatures discrepancies and the physical characteristics of the ash, highlight the importance of accurate temperature monitoring at the combustion seat if bagasse ash quality is to be prioritised to ensure a usable final ash product.

Enhancing the compressive strength of landfill soil using cement and bagasse ash

Science.gov (United States)

Azim, M. A. M.; Azhar, A. T. S.; Tarmizi, A. K. A.; Shahidan, S.; Nabila, A. T. A.

2017-11-01

The stabilisation of contaminated soil with cement and agricultural waste is a widely applied method which contributes to the sustainability of the environment. Soil may be stabilised to increase strength and durability or to prevent erosion and other geotechnical failure. This study was carried out to evaluate the compressive strength of ex-landfill soil when cement and bagasse ash (BA) are added to it. Different proportions of cement (5%, 10%, 15% and 20%) was added to sample weights without BA. On the other hand, the cement in a different batch of sample weights was replaced by 2.5%, 5%, 7.5% and 10% of BA. All samples were allowed to harden and were cured at room temperature for 7, 14 and 28 days respectively. The strength of the contaminated soil was assessed using an unconfined compressive strength test (UCS). The laboratory tests also included the index properties of soil, cement and bagasse ash in raw form. The results indicated that the samples with cement achieved the highest compressive strength measuring 4.39 MPa. However, this study revealed that the use of bagasse ash produced low quality products with a reduction in strength. For example, when 5% of cement was replaced with 5% ash, the compressive strength decreased by about 54% from 0.72 MPa to 0.33 MPa. Similarly, the compressive strength of each sample after a curing period of 28 days was higher compared to samples cured for 7 and 14 days respectively. This is proved that a longer curing period is needed to increase the compressive strength of the samples.

Recycling of bagasse ash in cement manufacturing and its impact on clinker potential and environmental pollution

International Nuclear Information System (INIS)

Amin, N.U.; Ali, K.

2009-01-01

In this investigation bagasse ash from sugar mills of North West Frontier Province (NWFP) has been used in the raw mix designing for high strength Portland cement as a raw material and subjected to clinkerization and cement formation. Different parameters of the resulting clinker and cement were studied and compared with the British and Pakistan standard specification. 5% bagasse ash was found as the optimal limit to be blended and pulverized with other raw material prior to clinkerization which decreased the emission of carbon dioxide to the environment up to 1.73%. Moreover it replaced 5% clay from the raw meal. (author)

Hydration mechanisms of ternary Portland cements containing limestone powder and fly ash

International Nuclear Information System (INIS)

De Weerdt, K.; Haha, M. Ben; Le Saout, G.; Kjellsen, K.O.; Justnes, H.; Lothenbach, B.

2011-01-01

The effect of minor additions of limestone powder on the properties of fly ash blended cements was investigated in this study using isothermal calorimetry, thermogravimetry (TGA), X-ray diffraction (XRD), scanning electron microscopy (SEM) techniques, and pore solution analysis. The presence of limestone powder led to the formation of hemi- and monocarbonate and to a stabilisation of ettringite compared to the limestone-free cements, where a part of the ettringite converted to monosulphate. Thus, the presence of 5% of limestone led to an increase of the volume of the hydrates, as visible in the increase in chemical shrinkage, and an increase in compressive strength. This effect was amplified for the fly ash/limestone blended cements due to the additional alumina provided by the fly ash reaction.

The durability of concrete containing a high-level of fly ash or a ternary blend of supplementary cementing materials

Science.gov (United States)

Gilbert, Christine M.

The research for this study was conducted in two distinct phases as follows: Phase 1: The objective was to determine the effect of fly ash on the carbonation of concrete. The specimens made for this phase of the study were larger in size than those normally used in carbonation studies and were are meant to more accurately reflect real field conditions. The results from early age carbonation testing indicate that the larger size specimens do not have a measured depth of carbonation as great as that of the smaller specimens typically used in carbonation studies at the same age and under the same conditions. Phase 2: The objective was to evaluate the performance of ternary concrete mixes containing a ternary cement blend consisting of Portland cement, slag and Type C fly ash. It was found that concrete mixtures containing the fly ash with the lower calcium (CaO) content (in binary or ternary blends) provided superior durability performance and resistance to ASR compared to that of the fly ash with the higher CaO content. Ternary blends (regardless of the CaO content of the fly ash) provided better overall durability performance than binary blends of cementing materials or the control.

Hydraulic activity of belite cement from class C coal fly ash. Effect of curing and admixtures

OpenAIRE

Goñi, S., Guerrero, A.

2006-01-01

[EN] The effect of curing method and a water-reducing additive on the hydraulic activity of high lime content (ASTM type C) fly ash belite cement (FABC-2-W) is reported. A class C fly ash was subjected to hydrothermal treatment and subsequent calcination to synthesize FABC. Hydraulic activity was evaluated in the cement paste over 180 days from the physically bound water content as determined by thermogravimetric analysis and the degree of hydration, in turn found with...

Recycling Jorf Lasfar fly ash as an additive to cement

Directory of Open Access Journals (Sweden)

Hamadi A

2012-09-01

Full Text Available Recycling fly ash is a good example of valorization of waste. It gives a solution the environmental problem by avoiding land filling, and reducing CO2 emission in the atmosphere. In this work we studied the physical-chemical characteristics of Jorf Lasfar fly ash. The parameters investigated were particle size, density, specific surface Blaine, chemical and mineralogical compositions. The techniques used are scanning electronic microscope (SEM, transmission electronic microscope (TEM, X-rays fluorescence (XRF, X-rays diffraction (XRD and atomic spectrometry emission coupled with inductive plasma ICP. We also conducted a study on the mechanical behavior of type CPJ45 cements produced from a combined grinding of clinker, limestone and gypsum. The substitution of a portion of the clinker by different percentages of fly ash was conducted. We noticed that the compression and bending resistances for these mixtures went through a maximum at 28 days with the addition of 7% (by mass of ash. This result showed that the mineral and chemical compositions of this ash conferred a Pozzoulanic power to the cement studied.

Feasibility of backfilling mines using cement kiln dust, fly ash, and cement blends

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Beltagui H.

2018-01-01

Full Text Available Cement kiln dust (CKD is an industrial by-product of the cement manufacturing process, the composition of which can vary widely. Recent years of using alternative fuels have resulted in higher chloride and alkali contents within CKDs; as such, this limits the applications in which CKDs can be utilised. Using a CKD containing a high free lime content of 29.5%, it is shown that this CKD is capable of activating pulverized fuel ash (PFA due to its high alkalinity, which can be utilised in low strength un-reinforced applications. One potential application involves the backfill of mines, reducing the need for continuous maintenance of the mine. This study focuses on the compressive strength achieved by various blends of CKD, PFA, and cement. Samples were hand mixed and compacted in 100 mm x 50 mm diameter cylinders, and unconfined compressive strength measurements taken at 28 and 56 days. The hydration products were assessed through the use of x-ray diffraction and thermogravimetric analysis. Aiming to maximise the use of CKD at a water to binder (w/b ratio of 0.2, it was found that the maximum CKD content possible to achieve the required strength was 90% CKD blended with 10% cement.

Durability of incinerator ash waste encapsulated in modified sulfur cement

International Nuclear Information System (INIS)

Kalb, P.D.; Heiser, J.H. III; Pietrzak, R.; Colombo, P.

1991-01-01

Waste form stability under anticipated disposal conditions is an important consideration for ensuring continued isolation of contaminants from the accessible environment. Modified sulfur cement is a relatively new material and has only recently been applied as a binder for encapsulation of mixed wastes. Little data are available concerning its long-term durability. Therefore, a series of property evaluation tests for both binder and waste-binder combinations have been conducted to examine potential waste form performance under storage and disposal conditions. These tests include compressive strength, biodegradation, radiation stability, water immersion, thermal cycling, and leaching. Waste form compressive strength increased with ash waste loadings to 30.5 MPa at a maximum incinerator ash loading of 43 wt %. Biodegradation testing resulted in no visible microbial growth of either bacteria or fungi. Initial radiation stability testing did not reveal statistically significant deterioration in structural integrity. Results of 90 day water immersion tests were dependent on the type of ash tested. There were no statistically significant changes in compressive strength detected after completion of thermal cycle testing. Radionuclides from ash waste encapsulated in modified sulfur cement leached between 5 and 8 orders of magnitude slower than the leach index criterion established by the Nuclear Regulatory Commission (NRC) for low-level radioactive waste. Modified sulfur cement waste forms containing up to 43 wt % incinerator fly ash passed EPA Toxicity Characteristic Leaching Procedure (TCLP) criteria for lead and cadmium leachability. 11 refs., 2 figs., 5 tabs

Impact of coal and rice husk ash on the quality and chemistry of cement clinker

International Nuclear Information System (INIS)

Nawaz, S.; Kanwal, S.; Rahim, U.; Sheikh, N.; Shahzad, K.

2012-01-01

Utilization of rice husk as an alternative fuel for coal is of interest due to its availability in huge quantities in Pakistan and also because its combustion is environmental pollution friendly as it generates much less SOX due to its much lower sulphur content (0.1-0.3%) compared to sulphur content in coals, particularly indeginous coals ranging from 0.6-14.8%. The purpose of present study was to examine the impact of co-firing of rice husk and coal on the quality of cement clinker so as to substitute expensive imported coal with the abundantly available cheaper rice husk to reduce the cost of production of the cement. For this investigation raw feed mix (mixture of limestone, clay, bauxite and laterite in predetermined proportions) used for cement manufacture was mixed with predetermined varying proportions of coal ash and rice husk ash and placed inside a muffle furnace at 1200 degree C - 1500 degree C i-e the temperatures prevailing in the industrial cement kilns, for various periods of time to obtain cement clinker. The quality and chemistry of cement clinker thus produced in the laboratory was experimentally studied to ensure the quality of cement clinker that would be obtained by co-firing of rice husk and coal in different proportions in industrial cement kilns as the coal ash and rice husk ash produced during combustion will get mixed with cement clinker in industrial kilns. The results indicated that there was decrease in the Lime Saturation Factor, Free Lime and Tricalcium Silicate (C3S) content and increase in the Dicalcium Silicate (C2S) content by increasing the rice husk ash and decreasing the coal ash proportion in the clinker. (author)

High-efficiency cogeneration boiler bagasse-ash geochemistry and mineralogical change effects on the potential reuse in synthetic zeolites, geopolymers, cements, mortars, and concretes

Directory of Open Access Journals (Sweden)

Malcolm W. Clark

2017-04-01

Full Text Available Sugarcane bagasse ash re-utilisation has been advocated as a silica-rich feed for zeolites, pozzolans in cements and concretes, and geopolymers. However, many papers report variable success with the incorporation of such materials in these products as the ash can be inconsistent in nature. Therefore, understanding what variables affect the ash quality in real mills and understanding the processes to characterise ashes is critical in predicting successful ash waste utilisation. This paper investigated sugarcane bagasse ash from three sugar mills (Northern NSW, Australia where two are used for the co-generation of electricity. Data shows that the burn temperatures of the bagasse in the high-efficiency co-generation boilers are much higher than those reported at the temperature measuring points. Silica polymorph transitions indicate the high burn temperatures of ≈1550 °C, produces ash dominated α −quartz rather than expected α-cristobilite and amorphous silica; although α-cristobilite, and amorphous silica are present. Furthermore, burn temperatures must be ≤1700 °C, because of the absence of lechatelierite where silica fusing and globulisation dominates. Consequently, silica-mineralogy changes deactivate the bagasse ash by reducing silica solubility, thus making bagasse ash utilisation in synthetic zeolites, geopolymers, or a pozzolanic material in mortars and concretes more difficult. For the ashes investigated, use as a filler material in cements and concrete has the greatest potential. Reported mill boiler temperatures discrepancies and the physical characteristics of the ash, highlight the importance of accurate temperature monitoring at the combustion seat if bagasse ash quality is to be prioritised to ensure a usable final ash product. Keywords: Materials Science, Civil Engineering

Application of washed MSWI fly ash in cement composites: long-term environmental impacts.

Science.gov (United States)

Yang, Zhenzhou; Tian, Sicong; Liu, Lili; Wang, Xidong; Zhang, Zuotai

2018-04-01

In the present study, long-term environmental impacts of compact and ground cement composites, in which 30 wt.% of cement was replaced by washed municipal solid wastes incineration (MSWI) fly ash, were investigated for use in building industry. Consecutive leaching tests over a time span of 180 days were performed in acid water, deionized water, and saline water, respectively, with the accumulative concentration of different elements determined in the leachate. Different leaching behaviors are observed among different potential toxic elements (PTEs). For instance, higher concentrations of V in the leachate were observed from the compact cement composites than those from the ground ones. The concentration of Ba in the leachate increased with the decrease of particle size of the cement composites, and an initial increase in the leaching efficiency of Sn was followed by a clear decline with the leaching time. In addition, kinetic study revealed that the leaching behaviors of potential toxic elements follow a second-order model. The results demonstrated that the addition of washed MSWI fly ash into cement can contribute to the attrition resistance, indicating that the washed MSWI fly ash could be a promising alternative for cement as supplementary building materials.

the suitability of lime rice husk ash cement as construction material

African Journals Online (AJOL)

NIJOTECH

Enugu State University of Science and Technology, Enugu, Nigeria. ... It was therefore concluded that high percentage contents of silica, ... the Lime Rice Husk Ash cement when used as a construction material would depend ... thermal treatment of the silica in the husk .... test specimen in their moulds were stored in a.

Improvement of Shear Strength of Sandy Soil by Cement Grout with Fly Ash

Directory of Open Access Journals (Sweden)

Haifaa Abdulrasool Ali

2018-12-01

Full Text Available The effects of the permeation cement grout with fly ash on the sandy soil skeleton were studied in the present work in two phase; first phase the shear strength parameters, and the second phase effect of these grouted materials on volume grouted zone by injection (51 cm³ of slurry in sandy soil placed in steel cylinder model with dimension 15 cm in diameter and 30 cm in height. The soil sample was obtained from Karbala city and it is classified as poorly graded sand (SP according to USCS. The soil samples were improved by cement grout with three percentages weight of water cement ratio (w:c; (0.1w:0.9c, 0.8w:0.2c, and 0.7w:0.3c, while the soil samples were dehydrated for one day curing time. Fly ash class (F was used with cement grout as filler material; it was added to the mixture as a replacement material for cement in weight percentages; 10%, 25% and 40%. According to the results of tests, both shear strength and approximate volume of the effective grouted zone for treated samples soil with cement grout was increased when the water cement ratio decreased. Fly ash with cement grout needs to increase the water demand for the grout mixing to give best results in both shear strength and filling the soil voids.

Recycling of Sustainable Co-Firing Fly Ashes as an Alkali Activator for GGBS in Blended Cements.

Science.gov (United States)

Wu, Yann-Hwang; Huang, Ran; Tsai, Chia-Jung; Lin, Wei-Ting

2015-02-16

This study investigates the feasibility of co-firing fly ashes from different boilers, circulating fluidized beds (CFB) or stokers as a sustainable material in alkali activators for ground granulated blast-furnace slag (GGBS). The mixture ratio of GGBS and co-firing fly ashes is 1:1 by weight. The results indicate that only CF fly ash of CFB boilers can effectively stimulate the potential characteristics of GGBS and provide strength as an alkali activator. CF fly ash consists of CaO₃ (48.5%), SiO₂ (21.1%), Al₂O₃ (13.8%), SO₃ (10.06%), Fe₂O₃ (2.25%) and others (4.29%). SA fly ash consists of Al₂O₃ (19.7%), SiO₂ (36.3%), Fe2O3 (28.4%) and others (15.6%). SB fly ash consists of Al₂O₃ (15%), SiO₂ (25.4%), Zn (20.6%), SO₃ (10.9%), Fe₂O₃ (8.78%) and others (19.32%). The mixtures of SA fly ash and SB fly ash with GGBS, respectively, were damaged in the compressive strength test during seven days of curing. However, the built up strength of the CF fly ash and GGBS mixture can only be maintained for 7-14 days, and the compressive strength achieves 70% of that of a controlled group (cement in hardening cement paste). The strength of blended CF fly ash and GGBS started to decrease after 28 days, and the phenomenon of ettrigite was investigated due to the high levels of sulfur content. The CaO content in sustainable co-firing fly ashes must be higher than a certain percentage in reacting GGBS to ensure the strength of blended cements.

Microstructural analysis of the potential of sugarcane bagasse ash as a pozzolan material in cement composites

International Nuclear Information System (INIS)

Pereira, A.M.; Assuncao, C.C.; Guimaraes, L. de M.; Malmonge, J.A.; Tashima, M.M; Akasaki, J.L.

2016-01-01

For civil construction, the ash obtained by burning sugarcane bagasse (SCBA) in sugar-cane industry is being treated as a pozzolan material because, in addition to containing high amounts of silicon and aluminium oxides, can promote reduction of the environmental impact caused by cement production, since this alternative material may partially replace the Portland cement.The present study evaluated the pozzolanic potential of the SCBA, from different states of Brazil (Sao Paulo (SP), Goias (GO) and Mato Grosso (MT)). The reactivity of the material was analyzed by microstructural characterization, besides the pastes production (lime / SCBA and cement / SCBA) for the analysis of the hydration products formed, which are evaluated by TG and SEM. There was a decrease in the formation of ettringite in the matrixes, inversely proportional to the amount of ash, which favored the reduction of the cracking in cementitious matrices. It has also observed that the pastes produced with the ashes from State of SP showed greater fixation of lime and, consequently, a high reactivity. (author)

Study of Experiment on Rock-like Material Consist of fly-ash, Cement and Mortar

Science.gov (United States)

Nan, Qin; Hongwei, Wang; Yongyan, Wang

2018-03-01

Study the uniaxial compression test of rock-like material consist of coal ash, cement and mortar by changing the sand cement ratio, replace of fine coal, grain diameter, water-binder ratio and height-diameter ratio. We get the law of four factors above to rock-like material’s uniaxial compression characteristics and the quantitative relation. The effect law can be sum up as below: sample’s uniaxial compressive strength and elasticity modulus tend to decrease with the increase of sand cement ratio, replace of fine coal and water-binder ratio, and it satisfies with power function relation. With high ratio increases gradually, the uniaxial compressive strength and elastic modulus is lower, and presents the inverse function curve; Specimen tensile strength decreases gradually with the increase of fly ash. By contrast, uniaxial compression failure phenomenon is consistent with the real rock common failure pattern.

Influence of Blended Cements with Calcareous Fly Ash on Chloride Ion Migration and Carbonation Resistance of Concrete for Durable Structures.

Science.gov (United States)

Glinicki, Michał A; Jóźwiak-Niedźwiedzka, Daria; Gibas, Karolina; Dąbrowski, Mariusz

2016-01-02

The objective of this paper is to examine the possible use of new blended cements containing calcareous fly ash in structural concrete, potentially adequate for structural elements of nuclear power plants. The investigation included five new cements made with different contents of non-clinker constituents: calcareous fly ash, siliceous fly ash, ground granulated blastfurnace slag, and a reference cement-ordinary Portland cement. The influence of innovative cements on the resistance of concrete to chloride and carbonation exposure was studied. Additionally, an evaluation of the microstructure was performed using optical microscopy on concrete thin sections. Test results revealed a substantial improvement of the resistance to chloride ion penetration into concrete containing blended cements. The resistance was higher for increased clinker replacement levels and increased with curing time. However, concrete made with blended cements exhibited higher depth of carbonation than the Portland cement concrete, except the Portland-fly ash cement with 14.3% of calcareous fly ash. The thin sections analysis confirmed the values of the carbonation depth obtained from the phenolphthalein test. Test results indicate the possible range of application for new cements containing calcareous fly ash.

Development of high-performance blended cements

Science.gov (United States)

Wu, Zichao

2000-10-01

This thesis presents the development of high-performance blended cements from industrial by-products. To overcome the low-early strength of blended cements, several chemicals were studied as the activators for cement hydration. Sodium sulfate was discovered as the best activator. The blending proportions were optimized by Taguchi experimental design. The optimized blended cements containing up to 80% fly ash performed better than Type I cement in strength development and durability. Maintaining a constant cement content, concrete produced from the optimized blended cements had equal or higher strength and higher durability than that produced from Type I cement alone. The key for the activation mechanism was the reaction between added SO4 2- and Ca2+ dissolved from cement hydration products.

Optimization of fly ash as sand replacement materials (SRM) in cement composites containing coconut fiber

Science.gov (United States)

Nadzri, N. I. M.; Jamaludin, S. B.; Mazlee, M. N.; Jamal, Z. A. Z.

2016-07-01

The need of utilizing industrial and agricultural wastes is very important to maintain sustainability. These wastes are often incorporated with cement composites to improve performances in term of physical and mechanical properties. This study presents the results of the investigation of the response of cement composites containing coconut fiber as reinforcement and fly ash use as substitution of sand at different hardening days. Hardening periods of time (7, 14 and 28 days) were selected to study the properties of cement composites. Optimization result showed that 20 wt. % of fly ash (FA) is a suitable material for sand replacement (SRM). Meanwhile 14 days of hardening period gave highest compressive strength (70.12 MPa) from the cement composite containing 9 wt. % of coconut fiber and fly ash. This strength was comparable with the cement without coconut fiber (74.19 MPa) after 28 days of curing.

SCC with high volume of fly ash content

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Bakhrakh Anton

2017-01-01

Full Text Available Self-compacting concrete is a very perspective building material. It provides great benefits during the construction of heavily reinforced buildings. SCC has outstanding properties such as high flowability, dense structure and high strength due to specific quality of aggregates, fillers, their proportion in mix, use of polycarboxylate-based superplasticizers. Main disadvantages of SCC are high price and the difficulty of obtaining a proper mix. Use of fillers, such as fly ash type F, is a way to make SCC cheaper by replacing part of cement. Fly ash also provides some technological and operating advantages. In this paper the influence of high volume (60% from cement fly ash type F on the properties of concrete mixture and hardened concrete is investigated. The result of the work shows the possibility of reduction the cost of SCC using ordinary fillers and high amount of fly ash. The investigated SCC has low speed of hardening (7-day compressive strength at the range of 41.8 MPa and high volume of entrained air content (3.5%.

Influence of Blended Cements with Calcareous Fly Ash on Chloride Ion Migration and Carbonation Resistance of Concrete for Durable Structures

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Michał A. Glinicki

2016-01-01

Full Text Available The objective of this paper is to examine the possible use of new blended cements containing calcareous fly ash in structural concrete, potentially adequate for structural elements of nuclear power plants. The investigation included five new cements made with different contents of non-clinker constituents: calcareous fly ash, siliceous fly ash, ground granulated blastfurnace slag, and a reference cement—ordinary Portland cement. The influence of innovative cements on the resistance of concrete to chloride and carbonation exposure was studied. Additionally, an evaluation of the microstructure was performed using optical microscopy on concrete thin sections. Test results revealed a substantial improvement of the resistance to chloride ion penetration into concrete containing blended cements. The resistance was higher for increased clinker replacement levels and increased with curing time. However, concrete made with blended cements exhibited higher depth of carbonation than the Portland cement concrete, except the Portland-fly ash cement with 14.3% of calcareous fly ash. The thin sections analysis confirmed the values of the carbonation depth obtained from the phenolphthalein test. Test results indicate the possible range of application for new cements containing calcareous fly ash.

Absorption Characteristics of Cement Combination Concrete Containing Portland Cement, fly ash, and Metakaolin

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Folagbade S.O.

2016-03-01

Full Text Available The resistance to water penetration of cement combination concretes containing Portland cement (PC, fly ash (FA, and metakaolin (MK have been investigated at different water/cement (w/c ratios, 28-day strengths, and depths of water penetration using their material costs and embodied carbon-dioxide (eCO2 contents. Results revealed that, at equal w/c ratio, eCO2 content reduced with increasing content of FA and MK. MK contributed to the 28-day strengths more than FA. Compared with PC, FA reduced cost and increased the depth of water penetration, MK increased cost and reduced the depth of water penetration, and their ternary combinations become beneficial. At equal strengths and levels of resistance to water penetration, most of the cement combination concretes are more environmentally compatible and costlier than PC concrete. Only MK binary cement concretes with 10%MK content or more and ternary cement concretes at a total replacement level of 55% with 10%MK content or more have higher resistance to water penetration than PC concrete.

The influence of calcium lignosulphonate - sodium bicarbonate on the status of ettringite crystallization in fly ash cement paste

Energy Technology Data Exchange (ETDEWEB)

Yang, K.; Zhang, C.; Liu, Z. [Hebei Institute of Technology, Tang Shan (China)

2002-01-01

Calcium lignosulphonate (CL) - sodium bicarbonate (SB) (a total of 0.7% by weight of cement and CL to SB ratio of 1:1.8) will cause the fluidity of fly ash cement paste to decrease rapidly. It is the variation of the status of ettringite crystallization that causes this phenomenon. Experimental results show that CL-SB affects the liquid-phase composition of fly ash cement paste remarkably. As a result, ettringite crystallizes out in the shape of needles from the solution. These needle-like crystal particles are distributed in the solution at a certain distance from the surface of clinker particles. At the initial hydration stage, the crystallization of ettringite is stronger in fly ash cement with calcined gypsum than in fly ash cement with gypsum. 5 refs., 10 figs., 2 tabs.

PREPARATION AND PROPERTIES OF ALKALI-ACTIVATED CEMENT CONTAINING PHOSPHOROUS SLAG AND FLY ASH

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Duo You

2016-03-01

Full Text Available Phosphorous slag is an industrial waste which potentially pollutes environments. The aim of the present work is to use phosphorous slag as a raw material to produce alkali-activated cement. The influence of mix proportion of phosphorous slag and fly ash, alkali content and modulus of water glass on the properties of alkali-activated phosphorous slag and fly ash cement (AA-PS-FA-C was studied. The results show that AA-PS-FA-C with normal setting performance and desirable mechanical properties can be prepared using water glass as the activator. Changing the fly ash content in the range of 0-40 wt% has only a small influence on the setting time of AA-PS-FA-C. The strengths significantly decrease when the fly ash content exceeds 30 wt%. The carbonation resistance of AA-PS-FA-C is similar to that of ordinary Portland cement (OPC, while the frost resistance is much better. The hardened paste of AA-PS-FA-C is much more compact than OPC paste.

The Effects of Design Strength, Fly Ash Content and Curing Method on Compressive Strength of High Volume Fly Ash Concrete: A Design of Experimental

OpenAIRE

Solikin Mochamad; Setiawan Budi

2017-01-01

High volume fly ash concrete becomes one of alternatives to produce green concrete as it uses waste material and significantly reduces the utilization of Portland cement in concrete production. Although using less cement, its compressive strength is comparable to ordinary Portland cement (hereafter OPC) and the its durability increases significantly. This paper reports investigation on the effect of design strength, fly ash content and curing method on compressive strength of High Volume Fly ...

Recyclability of Concrete Pavement Incorporating High Volume of Fly Ash

Science.gov (United States)

Yoshitake, Isamu; Ishida, Takeo; Fukumoto, Sunao

2015-01-01

Recyclable concrete pavement was made from fly ash and crushed limestone sand and gravel as aggregates so that the concrete pavement could be recycled to raw materials for cement production. With the aim to use as much fly ash as possible for the sustainable development of society, while achieving adequate strength development, pavement concrete having a cement-replacement ratio of 40% by mass was experimentally investigated, focusing on the strength development at an early age. Limestone powder was added to improve the early strength; flexural strength at two days reached 3.5 MPa, the minimum strength for traffic service in Japan. The matured fly ash concrete made with a cement content of 200 kg/m3 achieved a flexural strength almost equal to that of the control concrete without fly ash. Additionally, Portland cement made from the tested fly ash concrete was tested to confirm recyclability, with the cement quality meeting the Japanese classification of ordinary Portland cement. Limestone-based recyclable fly ash concrete pavement is, thus, a preferred material in terms of sustainability. PMID:28793518

Recyclability of Concrete Pavement Incorporating High Volume of Fly Ash.

Science.gov (United States)

Yoshitake, Isamu; Ishida, Takeo; Fukumoto, Sunao

2015-08-21

Recyclable concrete pavement was made from fly ash and crushed limestone sand and gravel as aggregates so that the concrete pavement could be recycled to raw materials for cement production. With the aim to use as much fly ash as possible for the sustainable development of society, while achieving adequate strength development, pavement concrete having a cement-replacement ratio of 40% by mass was experimentally investigated, focusing on the strength development at an early age. Limestone powder was added to improve the early strength; flexural strength at two days reached 3.5 MPa, the minimum strength for traffic service in Japan. The matured fly ash concrete made with a cement content of 200 kg/m3 achieved a flexural strength almost equal to that of the control concrete without fly ash. Additionally, Portland cement made from the tested fly ash concrete was tested to confirm recyclability, with the cement quality meeting the Japanese classification of ordinary Portland cement. Limestone-based recyclable fly ash concrete pavement is, thus, a preferred material in terms of sustainability.

Elution behavior of heavy metals from cement solidified products of incinerated ash waste - 59102

International Nuclear Information System (INIS)

Meguro, Yoshihiro; Kawato, Yoshimi; Nakayama, Takuya; Tomioka, Osamu; Mitsuda, Motoyuki

2012-01-01

A method, in which incinerated ash is solidified with a cement material, has been developed to dispose radioactive incinerated ash waste. In order to bury the solidified product, it is required that elution of hazardous heavy metals included in the ash from the solidified products is inhibited. In this study, the elution behavior of the heavy metals from the synthetic solidified products, which included Pb(II), Cd(II), and Cr(VI) and were prepared using ordinary portland cement (OPC), blast furnace slag cement (BFS), or a cement material that showed low alkalinity (LA-Cement), was investigated. Several chemicals and materials were added as additive agents to prevent the elution of the heavy metals. When OPC was used, Cd elution was inhibited, but Pb and Cr were not enough even using the additive agent examined. FeSO 4 and Na 2 S additive agents worked effective to inhibit elution of Cr. When BFS was used, the elution of Pb, Cd and Cr was inhibited for the all products prepared. In the case of LA-Cement, the elution of Pb and Cd was inhibited for the all products, but only the product that was added FeSO 4 showed good result of the elution of Cr. (authors)

Properties of cement-fly ash grout admixed with bentonite, silica fume, or organic fiber

International Nuclear Information System (INIS)

Huang, W.H.

1997-01-01

A detailed laboratory study was conducted to investigate the properties of cement-fly ash grout mixtures as barriers for isolation of hazardous and low-level radioactive wastes. In the grout studied, fly ash was used to replace 30 percent by mass of cement. Three additives including bentonite, silica fume, and polypropylene fiber were used individually in the grout mixes to improve the properties of the grouts in different aspects. The flowability, bleeding, and setting time of freshly mixed grouts were determined; and the unconfined compressive strength, pore size distribution, and water permeability were determined for hardened grouts at various curing durations up to 120 days. Finally, the durability of cement-fly ash grouts was carefully examined in terms of the changes in their physical properties after different levels of exposure to sulfate attack and wet-dry cycles

Investigation on the Rheological Behavior of Fly Ash Cement Composites at Paste and Concrete Level

Science.gov (United States)

Thiyagarajan, Hemalatha; Mapa, Maitri; Kushwaha, Rakhi

2018-06-01

Towards developing sustainable concrete, nowadays, high volume replacement of cement with fly ash (FA) is more common. Though the replacement of fly ash at 20-30% is widely accepted due to its advantages at both fresh and hardened states, applicability and acceptability of high volume fly ash (HVFA) is not so popular due to some adverse effects on concrete properties. Nowadays to suit various applications, flowing concretes such as self compacting concrete is often used. In such cases, implications of usage of HVFA on fresh properties are required to be investigated. Further, when FA replacement is beyond 40% in cement, it results in the reduction of strength and in order to overcome this drawback, additions such as nano calcium carbonate (CC), lime sludge (LS), carbon nano tubes (CNT) etc. are often incorporated to HVFA concrete. Hence, in this study, firstly, the influence of replacement level of 20-80% FA on rheological property is studied for both cement and concrete. Secondly, the influence of additions such as LS, CC and CNT on rheological parameters are discussed. It is found that the increased FA content improved the flowability in paste as well as in concrete. In paste, the physical properties such as size and shape of fly ash is the reason for increased flowability whereas in concrete, the paste volume contributes dominantly for the flowability rather than the effect due to individual FA particle. Reduced density of FA increases the paste volume in FA concrete thus reducing the interparticle friction by completely coating the coarse aggregate.

Physical and chemical characterization of 50 pulverized coal ashes with respect to partial cement replacement in concrete

Energy Technology Data Exchange (ETDEWEB)

Van der Sloot, H A; Weijers, E G

1986-04-01

Physical and chemical characterization of 50 pulverized coal ashes from Dutch, Belgian and German installations has been carried out to identify the parameters that have to be kept under control, when pulverized coal ashes are to be used as partial cement replacement in concrete. For a good workability of fly ash/cement mortars the particle size and the carbon content are important. By performing a mortar flow test (Heagermann) upon delivery exterme ashes can be easily eliminated. The compressive strength is largely determined by the fineness of the ash (weight fraction below 20 micron). A direct effect of carbon content on strength development is not observed, but a reduction in mortar slow due to carbon leads to loss in strength, while the workability has to be adjusted. Size distribution measurement by optical methods is recommended as the relevant part of the ash size distribution cannot be properly assessed by sieve methods. The net contribution of fly ash to the compressive strength of a fly ash/cement (20/80) mortar exhibits a minimum at 14 days curing, which is common to all 50 ashes studied. Improvements in ash quality as obtained from pulverized-coal fired installations can be achieved by improvements in coal milling and optimizing ash collection. 6 figs., 4 tabs., 19 refs.

Influence of Utilization of High-Volumes of Class F Fly Ash on the Abrasion Resistance of Concrete

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William PRINCE

2007-01-01

Full Text Available Utilization of large volumes of fly ash in various concrete applications is a becoming a more general practice in an efforts towards using large quantities of fly ash. Around the world, Class C or Class F or both as available have been used in high volumes in cement-based materials. In India, majority of fly generated is of Class F type as per ASTM C 618. Yearly fly ash generation in India is approximately 95 million tonnes. Out of which around 15-20% is utilized in cement production and cement/concrete related activities. In order to increase its percentage utilization, an investigation was carried out to use it in concrete.In this paper, abrasion resistance of high volume fly ash (HVFA concretes made with 35, 45, 55, and 65% of cement replacement was evaluated in terms of its relation with compressive strength. Comparison was made between ordinary Portland cement and fly ash concrete. Test results indicated that abrasion resistance of concrete having cement replacement up to 35 percent was comparable to the normal concrete mix with out fly ash. Beyond 35% cement replacement, fly ash concretes exhibited slightly lower resistance to abrasion relative to non-fly ash concretes. Test results further indicated that abrasion resistance of concrete is closely related with compressive strength, and had a very good correlation between abrasion resistance and compressive strength (R2 value between 0.9018 and 0.9859 depending upon age.

Compressive Strength Of Rice Husk Ash-Cement Sandcrete Blocks ...

African Journals Online (AJOL)

There is growing demand for alternative, low-cost building material in developing countries. The effect of partial substitution of ordinary Portland cement with Rice Husk Ash (RHA) on the compressive strength of hollow sandcrete block was investigated through laboratory experimental procedures. The specific gravity, initial ...

Permeability Characteristics of Compacted and Stabilized Clay with Cement, Peat Ash and Silica Sand

OpenAIRE

Seyed Esmaeil Mousavi; Leong Sing Wong

2016-01-01

The present paper investigates the influence of stabilization with cement, peat ash, and silica sand on permeability coefficient (kv) of compacted clay, using a novel approach to stabilize the clay with peat ash as a supplementary material of cement in the compacted and stabilized soil. In order to assess the mentioned influence, test specimens of both untreated and stabilized soil have been tested in the laboratory so that their permeability could be evaluated. Falling head and one dimension...

A Study on the Evaluation of Field Application of High-Fluidity Concrete Containing High Volume Fly Ash

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Yun-Wang Choi

2015-01-01

Full Text Available In the recent concrete industry, high-fluidity concrete is being widely used for the pouring of dense reinforced concrete. Normally, in the case of high-fluidity concrete, it includes high binder contents, so it is necessary to replace part of the cement through admixtures such as fly ash to procure economic feasibility and durability. This study shows the mechanical properties and field applicability of high-fluidity concrete using mass of fly ash as alternative materials of cement. The high-fluidity concrete mixed with 50% fly ash was measured to manufacture concrete that applies low water/binder ratio to measure the mechanical characteristics as compressive strength and elastic modulus. Also, in order to evaluate the field applicability, high-fluidity concrete containing high volume fly ash was evaluated for fluidity, compressive strength, heat of hydration, and drying shrinkage of concrete.

The Effects of Design Strength, Fly Ash Content and Curing Method on Compressive Strength of High Volume Fly Ash Concrete: A Design of Experimental

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Solikin Mochamad

2017-01-01

Full Text Available High volume fly ash concrete becomes one of alternatives to produce green concrete as it uses waste material and significantly reduces the utilization of Portland cement in concrete production. Although using less cement, its compressive strength is comparable to ordinary Portland cement (hereafter OPC and the its durability increases significantly. This paper reports investigation on the effect of design strength, fly ash content and curing method on compressive strength of High Volume Fly Ash Concrete. The experiment and data analysis were prepared using minitab, a statistic software for design of experimental. The specimens were concrete cylinder with diameter of 15 cm and height of 30 cm, tested for its compressive strength at 56 days. The result of the research demonstrates that high volume fly ash concrete can produce comparable compressive strength which meets the strength of OPC design strength especially for high strength concrete. In addition, the best mix proportion to achieve the design strength is the combination of high strength concrete and 50% content of fly ash. Moreover, the use of spraying method for curing method of concrete on site is still recommended as it would not significantly reduce the compressive strength result.

Development of a Zero-Cement Binder Using Slag, Fly Ash, and Rice Husk Ash with Chemical Activator

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M. R. Karim

2015-01-01

Full Text Available The increasing demand and consumption of cement have necessitated the use of slag, fly ash, rice husk ash (RHA, and so forth as a supplement of cement in concrete construction. The aim of the study is to develop a zero-cement binder (Z-Cem using slag, fly ash, and RHA combined with chemical activator. NaOH, Ca(OH2, and KOH were used in varying weights and molar concentrations. Z-Cem was tested for its consistency, setting time, flow, compressive strength, XRD, SEM, and FTIR. The consistency and setting time of the Z-Cem paste increase with increasing RHA content. The Z-Cem mortar requires more superplasticizer to maintain a constant flow of 110±5% compared with OPC. The compressive strength of the Z-Cem mortar is significantly influenced by the amounts, types, and molar concentration of the activators. The Z-Cem mortar achieves a compressive strength of 42–44 MPa at 28 days with 5% NaOH or at 2.5 molar concentrations. The FTIR results reveal that molecules in the Z-Cem mortar have a silica-hydrate (Si-H bond with sodium or other inorganic metals (i.e., sodium/calcium-silica-hydrate-alumina gel. Therefore, Z-Cem could be developed using the aforementioned materials with the chemical activator.

Characterization of cement and bitumen waste forms containing simulated low-level waste incinerator ash

International Nuclear Information System (INIS)

Westsik, J.H. Jr.

1984-08-01

Incinerator ash from the combustion of general trash and ion exchange resins was immobilized in cement and bitumen. Tests were conducted on the resulting waste forms to provide a data base for the acceptability of actual low-level waste forms. The testing was done in accordance with the US Nuclear Regulatory Commission Technical Position on Waste Form. Bitumen had a measured compressive strength of 130 psi and a leachability index of 13 as measured with the ANS 16.1 leach test procedure. Cement demonstrated a compressive strength of 1400 psi and a leachability index of 7. Both waste forms easily exceed the minimum compressive strength of 50 psi and leachability index of 6 specified in the Technical Position. Irradiation to 10 8 Rad and exposure to 31 thermal cycles ranging from +60 0 ) to -30 0 C did not significantly impact these properties. Neither waste form supported bacterial or fungal growth as measured with ASTM G21 and G22 procedures. However, there is some indication of biodegradation due to co-metabolic processes. Concentration of organic complexants in leachates of the ash, cement and bitumen were too low to significantly affect the release of radionuclides from the waste forms. Neither bitumen nor cement containing incinerator ash caused any corrosion or degradation of potential container materials including steel, polyethylene and fiberglass. However, moist ash did cause corrosion of the steel

Radon exhalation of cementitious materials made with coal fly ash: Part 1 - scientific background and testing of the cement and fly ash emanation

International Nuclear Information System (INIS)

Kovler, K.; Perevalov, A.; Steiner, V.; Metzger, L.A.

2005-01-01

Increased interest in measuring radionuclides and radon concentrations in fly ash, cement and other components of building products is due to the concern of health hazards of naturally occurring radioactive materials (NORM). The current work focuses on studying the influence of fly ash (FA) on radon-exhalation rate (radon flux) from cementitious materials. The tests were carried out on cement paste specimens with different FA contents. The first part of the paper presents the scientific background and describes the experiments, which we designed for testing the radon emanation of the raw materials used in the preparation of the cement-FA pastes. It is found that despite the higher 226 Ra content in FA (more than 3 times, compared with Portland cement) the radon emanation is significantly lower in FA (7.65% for cement vs. 0.52% only for FA)

Study on concrete with partial replacement of cement by rice husk ash

Science.gov (United States)

Kaarthik Krishna, N.; Sandeep, S.; Mini, K. M.

2016-09-01

Increase in the demand of conventional construction materials and the need for providing a sustainable growth in the construction field has prompted the designers and developers to opt for ‘alternative materials’ feasible for use in construction. For this objective, the use of industrial waste products and agricultural byproducts are very constructive. These industrial wastes and agricultural by products such as Fly Ash, Rice Husk Ash, Silica Fume, and Slag can be replaced instead of cement because of their pozzolanic behavior, which otherwise requires large tract of lands for dumping. In the present investigation, Rice Husk Ash has been used as an admixture to cement in concrete and its properties has been studied. An attempt was also done to examine the strength and workability parameters of concrete. For normal concrete, mix design is done based on Indian Standard (IS) method and taking this as reference, mix design has been made for replacement of Rice Husk Ash. Four different replacement levels namely 5%, 10%, 15% and 20% are selected and studied with respect to the replacement method.

Utilization of municipal solid waste incineration (MSWI) fly ash in blended cement

International Nuclear Information System (INIS)

Aubert, J.E.; Husson, B.; Sarramone, N.

2006-01-01

This paper is the first of a series of two articles dealing with the processes applied to MSWI fly ash with a view to reusing it safely in cement-based materials. Part 1 presents two stabilization processes and Part 2 deals with the use of the two treated fly ashes (TFA) in mortars. Two types of binder were used: an Ordinary Portland Cement (OPC) containing more than 95% clinker (CEM I 52.5R) and a binary blend cement composed of 70% ground granulated blast furnace slag and 30% clinker (CEM III-B 42.5N). In this first part, two stabilization processes are presented: the conventional process, called 'A', based on the washing, phosphation and calcination of the ash, and a modified process, called 'B', intended to eliminate metallic aluminum and sulfate contained in the ash. The physical, chemical and mineralogical characteristics of the two TFA were comparable. The main differences observed were those expected, i.e. TFA-B was free of metallic aluminum and sulfate. The mineralogical characterization of the two TFAs highlighted the presence of large amounts of a calcium aluminosilicate phase taking two forms, a crystalline form (gehlenite) and an amorphous form. Hydration studies on pastes containing mixed TFA and calcium hydroxide showed that this phase reacted with calcium hydroxide to form calcium aluminate hydrates. This formation of hydrates was accompanied by a hardening of the pastes. These results are very encouraging for the reuse of such TFA in cement-based materials because they can be considered as pozzolanic additions and could advantageously replace a part of the cement in cement-based materials. Finally, leaching tests were carried out to evaluate the environmental impact of the two TFAs. The elements which were less efficiently stabilized by process A were zinc, cadmium and antimony but, when the results of the leaching tests were compared with the thresholds of the European landfill directive, TFA-A could nevertheless be accepted at landfills for non

Utilization of municipal solid waste incineration (MSWI) fly ash in blended cement

Energy Technology Data Exchange (ETDEWEB)

Aubert, J.E. [Laboratoire Materiaux et Durabilite des Constructions (L.M.D.C.), INSA-UPS, 135 avenue de Rangueil, 31077 Toulouse cedex 4 (France)]. E-mail: aubert@insa-toulouse.fr; Husson, B. [Laboratoire Materiaux et Durabilite des Constructions (L.M.D.C.), INSA-UPS, 135 avenue de Rangueil, 31077 Toulouse cedex 4 (France); Sarramone, N. [Laboratoire Materiaux et Durabilite des Constructions (L.M.D.C.), INSA-UPS, 135 avenue de Rangueil, 31077 Toulouse cedex 4 (France)

2006-08-25

This paper is the first of a series of two articles dealing with the processes applied to MSWI fly ash with a view to reusing it safely in cement-based materials. Part 1 presents two stabilization processes and Part 2 deals with the use of the two treated fly ashes (TFA) in mortars. Two types of binder were used: an Ordinary Portland Cement (OPC) containing more than 95% clinker (CEM I 52.5R) and a binary blend cement composed of 70% ground granulated blast furnace slag and 30% clinker (CEM III-B 42.5N). In this first part, two stabilization processes are presented: the conventional process, called 'A', based on the washing, phosphation and calcination of the ash, and a modified process, called 'B', intended to eliminate metallic aluminum and sulfate contained in the ash. The physical, chemical and mineralogical characteristics of the two TFA were comparable. The main differences observed were those expected, i.e. TFA-B was free of metallic aluminum and sulfate. The mineralogical characterization of the two TFAs highlighted the presence of large amounts of a calcium aluminosilicate phase taking two forms, a crystalline form (gehlenite) and an amorphous form. Hydration studies on pastes containing mixed TFA and calcium hydroxide showed that this phase reacted with calcium hydroxide to form calcium aluminate hydrates. This formation of hydrates was accompanied by a hardening of the pastes. These results are very encouraging for the reuse of such TFA in cement-based materials because they can be considered as pozzolanic additions and could advantageously replace a part of the cement in cement-based materials. Finally, leaching tests were carried out to evaluate the environmental impact of the two TFAs. The elements which were less efficiently stabilized by process A were zinc, cadmium and antimony but, when the results of the leaching tests were compared with the thresholds of the European landfill directive, TFA-A could nevertheless be accepted at

Study of Compressive Strength of Concrete with Coal Power Plant Fly Ash as Partial Replacement of Cement and Fine Aggregate

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FAREED AHMED MEMON

2010-10-01

Full Text Available This research study comprises of concrete cubes made with Ordinary Portland Cement and with different configurations of fly ash by replacing cement and fine aggregate. To achieve the aim of this study, total 81 concrete cubes were cast. Among 81 cubes, 9 cubes were made with normal concrete, 36 cubes were made by replacing 25%, 50%, 75% and 100% of fine aggregate with fly ash and 36 cubes were made by replacing 10%, 25%, 50%, and 75% of cement with fly ash. The cubes were 6\\" x 6\\" in cross-section, and the mix design was aimed for 5000 psi. After proper curing of all 81 cubes, they were tested at 3, 7 and 28 days curing age. The cubes were tested in Forney Universal Testing Machine. By analyzing the test results of all the concrete cubes, the following main findings have been drawn. The compressive strength of concrete cubes made by replacing 100 % fine aggregate by fly ash was higher than the concrete cubes made with Ordinary Portland Cement at all 3, 7 and 28 days curing ages. On the other hand, the compressive strength of concrete cubes made by replacing 10 % and 25 % cement by fly ash was slightly lower than the concrete cubes made with Ordinary Portland Cement at all curing ages, whereas, the compressive strength of concrete cubes made by replacing 50 % and 75 % of cement by fly ash were quite lower than the concrete cubes made with Ordinary Portland Cement at all curing ages.

High volume fly ash RCC for dams - I : mixture optimization and mechanical properties

Energy Technology Data Exchange (ETDEWEB)

Jacobsen, S. [PEAB Construction Co., Oslo (Norway); Lahus, O. [Norwegian Building Research Inst., Oslo (Norway)

2001-07-01

Roller compacted concretes (RCC) were developed for the Norwegian Skjerka hydropower project. RCCs were developed to have a high-volume fly ash content to address environmental issues, including the reduction of carbon dioxide emissions associated with dam construction. They also makes good use of waste product and conserve natural resources. This study examined a series of mixtures to determine the appropriateness of using RCC as a competing alternative to the traditional rock fill dam proposed for the Skjerka hydropower project. The main advantage of RCC is speed, allowing a relatively large dam to be constructed in just one summer season, saving financial costs and providing early return on the investment. In addition, fly ash can be used in the structure, using clean and renewable energy. Several procedures to proportion RCC mixtures were proposed, including the optimal paste volume method which is based on the assumption that an optimal RCC should have just enough paste to fill the space between particles when the granular skeleton has reached its maximum density under compaction. With this assumption, RCC tests began in 1998 in the laboratories of the Norwegian Building Research Institute. An ordinary portland cement was used and combined with ordinary low lime fly ash. Both coarse and fine aggregate were used. The tests determined the optimum paste-mortar ratio, the content of coarse aggregates and the production of specimens for test on hardened and fresh concrete. The study showed that the compressive strength of RCC increased with increasing cement/(cement + fly ash) ratio. The permeability coefficient decreased with increasing cement-content and increasing cement/(cement + fly ash) ratio due to the slow pozzolanic reaction of fly ash making a more open pore structure. It was concluded that an optimized mixture can result in a high performance RCC in terms of fresh and hardened concrete properties. 15 refs., 5 tabs., 11 figs.

Assessment of Pb-slag, MSWI bottom ash and boiler and fly ash for using as a fine aggregate in cement mortar.

Science.gov (United States)

Saikia, Nabajyoti; Cornelis, Geert; Mertens, Gilles; Elsen, Jan; Van Balen, Koenraad; Van Gerven, Tom; Vandecasteele, Carlo

2008-06-15

Three types of wastes, metallurgical slag from Pb production (SLG), the sand-sized (0.1-2 mm) fraction of MSWI bottom ash from a grate furnace (SF), and boiler and fly ash from a fluidised bed incinerator (BFA), were characterized and used to replace the fine aggregate during preparation of cement mortar. The chemical and mineralogical behaviour of these wastes along with the reactivities of the wastes with lime and the hydration behaviour of ordinary Portland cement paste with and without these wastes added were evaluated by various chemical and instrumental techniques. The compressive strengths of the cement mortars containing waste as a partial substitution of fine aggregates were also assessed. Finally, leaching studies of the wastes and waste containing cement mortars were conducted. SLG addition does not show any adverse affect during the hydration of cement, or on the compressive strengths behaviours of mortars. Formation of expansive products like ettringite, aluminium hydroxide and H2 gas due to the reaction of some constituents of BFA and SF with alkali creates some cracks in the paste as well as in the cement mortars, which lower the compressive strength of the cement mortars. However, utilization of all materials in cement-based application significantly improves the leaching behaviour of the majority of the toxic elements compared to the waste as such.

Effect of Palmyra Palm Leaf Ash on Cement Stabilization of Makurdi Shale

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Amos Yala IORLIAM

2012-08-01

Full Text Available Makurdi Shale was treated with palmyra palm leaf ash (PPLA and cement to assess its suitability as a material in construction of flexible pavement. Classification, Compaction, Consistency, California bearing ratio (CBR and Unconfined compressive strength (UCS tests, were conducted on the shale specimen treated with, cement and PPLA in a combined incremental order of 2% up to 10% of cement and 2% up to 14% of PPLA of dry weight of soil sample respectively. Results of tests showed that Makurdi shale is an A-7-6, high plasticity (CH and high swell potential soil by the American Association of State Highway and Transportation Officials (AASHTO, Unified Soil Classification System (USCS and Nigerian Building and Road Research Institute (NBRRI classification systems respectively. The plasticity index (PI reduced from 30.5% for untreated Makurdi shale to 4% at 10% cement +14% PPLA contents. The maximum soaked CBR and 7 day UCS values of 92% and 1041 kN/m2 were obtained at 10% cement+14 % PPLA contents respectively. From the results, Makurdi shale treated with a combination of 10%cement+14% PPFA with a soaked CBR value of 92 %, 7 day UCS value of 1041 kN/m2 and 82 % value of resistance to loss in strength, satisfied the requirement for sub-base specification. It is therefore recommended for use as sub-base materials in flexible pavement.

Laboratory Investigations on Mechanical Properties of High Volume Fly Ash Concrete and Composite Sections

OpenAIRE

Aravindkumar B. Harwalkar; S. S. Awanti

2013-01-01

Use of fly ash as a supplementary cementing material in large volumes can bring both technological and economic benefits for concrete industry. In this investigation mix proportions for high volume fly ash concrete were determined at cement replacement levels of 50%, 55%, 60% and 65% with low calcium fly ash. Flexural and compressive strengths of different mixes were measured at ages of 7, 28 and 90 days. Flexural strength of composite section prepared from pavement quali...

Effect of Rice Husk Ash on Cement Stabilized Laterite

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Musa ALHASSAN

2007-09-01

Full Text Available Laterite soil collected from Maikunkele area of Minna, classified as an A-7-6 on AASHTO classification, was stabilized with 2-8% cement by weight of the dry soil. Using British Standard Light (BSL compaction energy, the effect of Rice Husk Ash (RHA on the soil was investigated with respect to compaction characteristics, California Bearing Ratio (CBR and Unconfined Compressive Strength (UCS tests. Results obtained, indicate a general decrease in Maximum Dry Density (MDD and increase in Optimum Moisture Content (OMC, all with increase in RHA Content (2-8% at specified cement contents. There was also a tremendous improvement in the CBR and UCS with increase in the RHA content at specified cement contents to their peak values at between 4-6% RHA. The UCS values also improved with curing age. This indicates the potentials of using 4-6% RHA admixed with less cement contents for laterite soil stabilization.

Fabrication of Phosphate Cement with High Integrity

International Nuclear Information System (INIS)

Yang, Jae Hwan; Lee, Chang Hwa; Heo, Cheol Min; Jeon, Min Ku; Kang, Kweon Ho

2011-01-01

As the development of industrial society has accelerated, hazardous wastes are generated as well. According to the 1986 statistics of U.S.A, each person made 40 tons of waste in America that year. Treatment of radioactive waste is one of the most important and serious problems related to waste treatments, because its radioactivity and decaying heat have harmful effects to human and environment for a long time. Nuclear developed countries have used conventional method of treatment such as vitrification or cementation in order to stabilize and solidify radioactive waste. Although the former guarantees the formation of high leaching resistant and durable waste form, it requires several hundred (or even more than one thousand) temperature to melt glass frit. This process generates secondary waste volatilized, as well as being non-economical. Cement technology played a role of immobilizing low and middle class wastes. It has advantages of low temperature setting, low cost, easy process, etc. The alkalinity of ordinary cement, however, constrains the utility of cement to the solidification of alkaline waste. In addition, leachability and mechanical strength of cements are not quite appropriate for the stabilization of high level waste. In this regard, chemically bonded phosphate cement(CBPC), which sets by an acid-base reaction, is a potentially expectable material for immobilization of radioactive waste. CBPC not only sets at room temperature, but also encapsulates various isotopes chemically. The performance of CBPC can be enhanced by the addition of fly ash, sand, wollastonite, etc. This study aims at fabricating the CBPC containing fly ash with high integrity. Morphology, microstructure, and compressive strength are evaluated using SEM, and digital compressing machine

Effect of mixes made of coal bottom ash and fly ash on the mechanical strength and porosity of Portland cement

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Argiz, C.

2013-03-01

Full Text Available New additions to the cement are needed to achieve a more sustainable and durable construction material. Within this context, bottom ashes can be used as a main constituent of Portland cements when it is mixed in an optimized proportion with fly ashes. The mechanical characteristics of standarized mortars made of mixes of pulverized coal combustion bottom and fly ashes are studied. The mortars were made of ordinary Portland cement (CEM I 42.5 N and mixes of bottom ashes with fly ashes in similar proportions to those of CEM II/A-V, CEM II/B-V and CEM IV/A (V. Summing up, it can be said that the utilization of bottom ashes mixed with fly ashes in replacement levels from 0% to 100% do not affect significantively on the mechanical caracteristics of the mortars considered in the present study which had an addition maximum content of 35%.

La utilización de nuevas adiciones en el cemento es necesaria con el fin de obtener un material más sostenible y durable. En este sentido, las cenizas de fondo o cenicero de las centrales termoeléctricas de carbón se podrían reciclar siendo empleadas como un componente principal de los cementos Portland. Se han estudiado las propiedades mecánicas de unos morteros normalizados elaborados con mezclas de cenizas volantes con cenizas de fondo fabricados con unos porcentajes similares a los correspondientes de los CEM II/A-V, CEM II/B-V y CEM IV/A (V. En conclusión, la utilización de mezclas de cenizas de fondo o cenicero con cenizas volantes sustituyendo a éstas últimas entre el 0% y el 100%, no influye significativamente en el comportamiento mecánico de los morteros estudiados en los que el contenido máximo de adición ha sido del 35%, si bien afecta a determinados aspectos microestructurales, como la cantidad y distribución de poros capilares.

Environmentally Friendly Utilization of Wheat Straw Ash in Cement-Based Composites

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Shazim Ali Memon

2018-04-01

Full Text Available The open burning of biomass residue constitutes a major portion of biomass burning and leads to air pollution, smog, and health hazards. Various alternatives have been suggested for open burning of crop residue; however, each of them has few inherent drawbacks. This research suggests an alternative method to dispose wheat straw, i.e., to calcine it in a controlled environment and use the resulting ash as a replacement of cement by some percentage in cement-based composites. When wheat straw, an agricultural product, is burned, it is very rich in SiO2, which has a pozzolanic character. However, the pozzolanic character is sensitive to calcination temperature and grinding conditions. According to the authors’ best knowledge, until now, no systematic study has been devised to assess the most favorable conditions of burning and grinding for pozzolanic activity of wheat straw ash (WSA. Hence, a systematic experimental program was designed. In Phase I, calcination of WS was carried out at 500 °C, 600 °C, 700 °C, and 800 °C for 2 h. The resulting ashes were tested for color change, weight loss, XRD, XRF, Chapelle activity, Fratini, and pozzolanic activity index (PAI tests. From test results, it was found that beyond 600 °C, the amorphous silica transformed into crystalline silica. The WSA calcined at 600 °C was found to satisfy Chapelle and Fratini tests requirements, as well as the PAI requirement of ASTM at 28 days. Therefore, WSA produced at 600 °C (WSA600 showed the best pozzolanic performance. In Phase II, WSA600 was ground for various intervals (15–240 min. These ground ashes were tested for SEM, Blaine fineness, Chapelle activity, Fratini, and PAI tests. From test results, it was observed that after 120 min of grinding, there was an increase of 48% in Blaine surface area, with a consequence that WSA-replaced cement cubes achieved a compressive strength almost similar to that of the control mix. Conclusively, wheat straw calcined at

Using cement, lignite fly ash and baghouse filter waste for solidification of chromium electroplating treatment sludge

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Wantawin, C.

2004-02-01

Full Text Available The objective of the study is to use baghouse filter waste as a binder mixed with cement and lignite fly ash to solidify sludge from chromium electroplating wastewater treatment. To save cost of solidification, reducing cement in binder and increasing sludge in the cube were focused on. Minimum percent cement in binder of 20 for solidification of chromium sludge was found when controlling lignite fly ash to baghouse filter waste at the ratio of 30:70, sludge to binder ratio of 0.5, water to mixer ratio of 0.3 and curing time of 7 days. Increase of sludge to binder ratio from 0.5 to 0.75 and 1 resulted in increase in the minimum percent cement in binder up to 30 percent in both ratios. With the minimum percent cement in binder, the calculated cement to sludge ratios for samples with sludge to binder ratios of 0.5, 0.75 and 1 were 0.4, 0.4 and 0.3 respectively. Leaching chromium and compressive strength of the samples with these ratios could achieve the solidified waste standard by the Ministry of Industry. For solidification of chromium sludge at sludge to binder ratio of 1, the lowest cost binder ratio of cement to lignite fly ash and baghouse filter waste in this study was 30:21:49. The cost of binder in this ratio was 718 baht per ton dry sludge.

High-volume use of self-cementing spray dry absorber material for structural applications

Science.gov (United States)

Riley, Charles E.

Spray dry absorber (SDA) material, or spray dryer ash, is a byproduct of energy generation by coal combustion and sulfur emissions controls. Like any resource, it ought to be used to its fullest potential offsetting as many of the negative environmental impacts of coal combustion as possible throughout its lifecycle. Its cementitious and pozzolanic properties suggest it be used to augment or replace another energy and emissions intensive product: Portland cement. There is excellent potential for spray dryer ash to be used beneficially in structural applications, which will offset CO2 emissions due to Portland cement production, divert landfill waste by further utilizing a plentiful coal combustion by-product, and create more durable and sustainable structures. The research into beneficial use applications for SDA material is relatively undeveloped and the material is highly underutilized. This dissertation explored a specific self-cementing spray dryer ash for use as a binder in structural materials. Strength and stiffness properties of hydrated spray dryer ash mortars were improved by chemical activation with Portland cement and reinforcement with polymer fibers from automobile tire recycling. Portland cement at additions of five percent of the cementitious material was found to function effectively as an activating agent for spray dryer ash and had a significant impact on the hardened properties. The recycled polymer fibers improved the ductility and toughness of the material in all cases and increased the compressive strength of weak matrix materials like the pure hydrated ash. The resulting hardened materials exhibited useful properties that were sufficient to suggest that they be used in structural applications such as concrete, masonry block, or as a hydraulic cement binder. While the long-term performance characteristics remain to be investigated, from an embodied-energy and carbon emissions standpoint the material investigated here is far superior to

Incorporation of cement bypass flue dust in fly ash and blast furnace slag-based geopolymer

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Mohamed E. Sultan

2018-06-01

Full Text Available This work utilizes cement kiln dust in fly ash and blast furnace slag-based geopolymer. Geopolymer cement was produced using different compositions of ground, granulated blast furnace slag with fly ash and cement bypass flue dust. Crystalline sodium metasilicate pentahydrate was used as an activator at 10, 15 and 20% (by weight of the geopolymer source materials. The geopolymer is formed in the solid state like ordinary Portland cement. The mechanical and chemical properties of the geopolymeric materials were examined. Measuring of mechanical properties by compressive strength of the hardened geopolymer pastes at different curing ages; microstructure was evaluated by X-ray diffraction (XRD and scanning electron microscope (SEM; thermal properties were estimated by thermogravimetry analysis (TGA and derivative thermogravimetric analysis (DTG. The results indicate that the compressive strength of the geopolymer pastes is increased with higher Na2SiO3.5H2O content. The geopolymeric properties were enhanced by higher pH, which helps in the dissolution of geopolymer source materials during geopolymerization. SEM showed that mixes containing 15 and 20% sodium metasilicate had more compact and dense structures. On the other hand, GGBFS mix (G-20 exhibits more hydration and geopolymeric products during TGA/DTG compared with other mixes which contain FA with/without GGBFS. Keywords: Cement bypass flue dust, Geopolymer, Ground granulated blast furnace, Fly ash

The Stabilization of Weathered Dolerite Aggregates with Cement, Lime, and Lime Fly Ash for Pavement Construction

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Felix N. Okonta

2014-01-01

Full Text Available An experimental program was performed on weathered dolerite specimens stabilized by adding varying percentages of cement (4, 8, 12, and 16 % and lime (6 and 12 % and a combination of lime and fly ash (6% lime + 12% Fly ash and 12% lime + 12% Fly ash % by dry weight of soil. The strength was examined under three different curing methods, namely, membrane curing (MBC, alternate moist-air curing (MAC, and water curing (WAC, by conducting unconfined compressive strength (UCS tests. Simple polynomial and linear functions (regression models were used to define the relationships between the variables investigated. Membrane curing (MBC gave results close enough to the water curing (WAC to indicate that it can be confidently used on the field during pavement construction. From the results obtained, for class B (interurban collector and major rural roads pavement construction, addition of 8% cement was recommended for road base construction with stabilized WDA. Also the addition of 12 + 12% Lime and Fly Ash was recommended for road subbase construction with stabilized WDA. Stabilized WDA against the prejudiced myths would perform satisfactorily for base and subbase construction in both heavily trafficked and low volume roads with economic quantities of cement, lime, and fly ash in South Africa.

Influence of Rice Husk Ash and Clay in Stabilization of Silty Soils Using Cement

OpenAIRE

Widjajakusuma Jack; Winata Hendo

2017-01-01

Soil stabilization is needed to enhance the strength of the soil. One popular method of soil stabilization is using cement. Due to the environmental issue, it is a need to reduce the application of cement and/or to replace partially the cement with other environmental-friendly compounds. One of these compounds is rice husk ash (RSA), which is agricultural wastes. The objective of this paper is to study the influence of RSA and clay as partial replacement to cement in soil stabilization of sil...

Rheology and setting of high volume fly ash mixtures

Energy Technology Data Exchange (ETDEWEB)

Dale P. Bentz; Chiara F. Ferraris [National Institute of Standards and Technology, Gaithersburg, MD (United States). Building and Fire Research Laboratory

2010-04-15

While high volume fly ash (HVFA) concretes can be designed and produced to meet 28-d strength requirements and often even exceed the durability performance of conventional concretes, a persistent problem is the potentially long delay in setting time that produces concurrently long delays in finishing the concrete in the field. Previous isothermal calorimetry studies on two different powder additions, namely calcium hydroxide and a rapid set cement, have shown that these powders can mitigate excessive retardation of the hydration reactions. In this paper, rheological measurements and conventional Vicat setting time studies are conducted to verify that these powder additions do indeed reduce setting times in paste systems based on both ASTM Class C and ASTM Class F fly ashes. The reductions depend on the class of fly ash and suggest that trial mixtures would be a necessity to apply these technologies to each specific fly ash/cement/admixture combination being employed in the field. Potentially, for such screening studies, the rheological measurement of yield stress may provide a faster indication of setting (and finishability) than conventional Vicat needle penetration measurements on pastes.

Compressive Strength of Volcanic Ash/Ordinary Portland Cement Laterized Concrete

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Olusola K. O.

2010-01-01

Full Text Available This study investigates the effect of partial replacement of cement with volcanic ash (VA on the compressive strength of laterized concrete. A total of 192 cubes of 150mm dimensions were cast and cured in water for 7, 14, 21, and 28 days of hydration with cement replacement by VA and sand replacement by laterite both ranging from 0 to 30% respectively, while a control mix of 28-day target strength of 25 N/mm2 was adopted. The results show that the density and compressive strength of concrete decreased with increase in volcanic ash content. The 28-day, density dropped from 2390 kg/m3 to 2285 kg/m3 (i.e. 4.4% loss and the compressive strength from 25.08 N/mm2 to 17.98 N/mm2 (i.e. 28% loss for 0-30% variation of VA content with no laterite introduced. The compressive strength also decreased with increase in laterite content; the strength of the laterized concrete however increases as the curing age progresses.

The Use of Fly Ash and Lime Sludge as Partial Replacement of Cement in Mortar

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Vaishali Sahu

2014-01-01

Full Text Available The increased demand of drinking water and power has led huge generation of water treatment plant residue i.e. sludge and the thermal power plant by-product such as fly ash. Large quantities of sludge and fly ash are produced in India and disposed off by landfilling or dumping in and around sites. In this study fly ash and water softening sludge (lime sludge has been utilized in mortar. Two types of mortar (type I and II with four binder combinations have been tried. Binder I consists of 70% fly ash (FA and 30% lime sludge (LS , 0 % gypsum (G, binder II is 70% FA, 30% LS and 1% G, binder III is 50% FA, 30% LS and 20% cement and the binder IV is 40% FA, 40% LS with 20% cement. The effect of various combinations on strength has been discussed here. This paper outlines the composition of the composite material, method of preparation of mortar specimen, testing procedure and salient results thereof.

Compressive strength, flexural strength and thermal conductivity of autoclaved concrete block made using bottom ash as cement replacement materials

International Nuclear Information System (INIS)

Wongkeo, Watcharapong; Thongsanitgarn, Pailyn; Pimraksa, Kedsarin; Chaipanich, Arnon

2012-01-01

Highlights: ► Autoclaved aerated concrete were produced using coal bottom ash as a cement replacement material. ► Coal bottom ash was found to enhance concrete strengths. ► Thermal conductivity of concrete was not significantly affected. ► X-ray diffraction and thermal analysis show tobermorite formation. -- Abstract: The bottom ash (BA) from Mae Moh power plant, Lampang, Thailand was used as Portland cement replacement to produce lightweight concrete (LWC) by autoclave aerated concrete method. Portland cement type 1, river sand, bottom ash, aluminium powder and calcium hydroxide (Ca(OH) 2 ) were used in this study. BA was used to replace Portland cement at 0%, 10%, 20% and 30% by weight and aluminium powder was added at 0.2% by weight in order to produce the aerated concrete. Compressive strength, flexural and thermal conductivity tests were then carried out after the concrete were autoclaved for 6 h and left in air for 7 days. The results show that the compressive strength, flexural strength and thermal conductivity increased with increased BA content due to tobermorite formation. However, approximately, 20% increase in both compressive (up to 11.61 MPa) and flexural strengths (up to 3.16 MPa) was found for mixes with 30% BA content in comparison to just around 6% increase in the thermal conductivity. Thermogravimetry analysis shows C–S–H formation and X-ray diffraction confirm tobermorite formation in bottom ash lightweight concrete. The use of BA as a cement replacement, therefore, can be seen to have the benefit in enhancing strength of the aerated concrete while achieving comparatively low thermal conductivity when compared to the results of the control Portland cement concrete.

Microstructure Development and Transport Properties of Portland Cement-fly Ash Binary Systems : In view of service life predictions

NARCIS (Netherlands)

Yu, Z.

2015-01-01

Fly ash is a by-product of burning coal in electric power generating plants. It is commonly known that owing to its pozzolanic properties fly ash is widely used as a partial replacement for Portland cement in concrete. The use of fly ash in concrete not only reduces the landfill costs of fly ash,

Possibility of using waste tire rubber and fly ash with Portland cement as construction materials.

Science.gov (United States)

Yilmaz, Arin; Degirmenci, Nurhayat

2009-05-01

The growing amount of waste rubber produced from used tires has resulted in an environmental problem. Recycling waste tires has been widely studied for the last 20 years in applications such as asphalt pavement, waterproofing systems and membrane liners. The aim of this study is to evaluate the feasibility of utilizing fly ash and rubber waste with Portland cement as a composite material for masonry applications. Class C fly ash and waste automobile tires in three different sizes were used with Portland cement. Compressive and flexural strength, dry unit weight and water absorption tests were performed on the composite specimens containing waste tire rubber. The compressive strength decreased by increasing the rubber content while increased by increasing the fly ash content for all curing periods. This trend is slightly influenced by particle size. For flexural strength, the specimens with waste tire rubber showed higher values than the control mix probably due to the effect of rubber fibers. The dry unit weight of all specimens decreased with increasing rubber content, which can be explained by the low specific gravity of rubber particles. Water absorption decreased slightly with the increase in rubber particles size. These composite materials containing 10% Portland cement, 70% and 60% fly ash and 20% and 30% tire rubber particles have sufficient strength for masonry applications.

Use of hyghly reactive rice husk ash in the production of cement matrix reinforced with Green coconut fiber

OpenAIRE

Pereira, C.L.; Savastano, H. Jr; Paya Bernabeu, Jorge Juan; Santos, S. F.; Borrachero Rosado, María Victoria; Monzó Balbuena, José Mª; Soriano Martinez, Lourdes

2013-01-01

This study evaluated the influence of partial replacement of Portland cement by rice husk ash (RHA) to enable the use of green coconut husk fiber as reinforcement for cementitious matrix. The use of highly reactive pozzolanic ash contributes for decreasing the alkaline attack on the vegetable fiber, originated from waste materials. The slurry dewatering technique was used for dispersion of the raw materials in aqueous solution, followed by vacuum drainage of water and pressing for the product...

The Effects of Eggshell Ash on Strength Properties of Cement-stabilized Lateritic

OpenAIRE

Okonkwo U. N; Odiong I. C; Akpabio E. E

2012-01-01

Eggshell ash obtained by incinerating Fowls’ eggshells to ash has been established to be a good accelerator for cement-bound materials and this would be useful for road construction work at the peak of rainy seasons for reducing setting time of stabilized road pavements. However this should be achieved not at the expense of other vital properties of the stabilized matrix. This is part of the effort in adding value to agricultural materials which probably cause disposal problems. Thus this stu...

The Effect of Sodium Hydroxide Molarity on Strength Development of Non-Cement Class C Fly Ash Geopolymer Mortar

Science.gov (United States)

Wardhono, A.

2018-01-01

The use of fly ash as cement replacement material can overcome the environmental issues, especially the global warming problem caused by the greenhouse effect. This is attributed to the CO2 gas produced during the cement manufacturing process, which 1 ton of cement is equivalent to 1 ton CO2. However, the major problem of fly ash is the requirement of activators to activate the polymer reactions. The most common activator used in non-cement or geopolymer material is the combination of sodium hydroxide (NaOH) and sodium silicate. This study aims to identify the effect of NaOH molarity as activator on strength development of non-cement class C fly ash geopolymer mortar. The molarity variations of NaOH were 6 Molar (M), 8M, 10M, 12M, 14M and 15M. The compressive strength test was performed at the age of 3, 7 and 28 days in accordance with ASTM standard, and the specimens were cured at room temperature. The results show that the highest compressive strength was achieved by geopolymer mortar with a molarity of 12M. It exhibits a higher strength to that normal mortar at 28 days. However, the use of NaOH molarity more than 12M tends to decrease the strength of non-cement geopolymer mortar specimens.

Assessment of aggregates- cement paste border in concretes containing silica fume and fly ash

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Ali Sademomtazi

2017-12-01

Full Text Available The bond between aggregate and cement paste, called the interfacial transition zone (ITZ is an important parameter that effect on the mechanical properties and durability of concrete. Transition zone microstructure and porosity (pores of cement paste or concrete are affected by the type and properties of materials used which evaluated in this research. On the other hand, the use of efficient, low-cost and reliable method is particularly important for evaluating of concrete performance against the chloride ion penetration and its relationships with transition zone as a suitable index to assess the durability. So far, various methods to approach the electrical Indices are presented. In this research, the effect of pozzolanic materials fly ash (10%, 20% and 30% and silica fume (5% and 10% as substitute of cement by weight in binary and ternary mixtures on the fresh and hardened concrete properties were investigated. To determine mechanical properties, the compressive strength, splitting tensile strength and modulus of elasticity tests were performed. Also, water penetration depth, porosity, water sorptivity, specific electrical resistivity, rapid chloride penetration test (RCPT and rapid chloride migration test (RCMT tests were applied to evaluate concrete durability. To examine the border of aggregate and cement paste morphology of concrete specimens, scanning electron microscope images (SEM was used. The fresh concrete results showed that the presence of silica fume in binary and ternary mixtures reduced workability and air content but fly ash increased them. Adding silica fume to mixtures of containing flay ash while increasing mechanical strength reduced the porosity and pores to 18%. The presence of pozzolanic materials in addition to increasing bond quality and uniformity of aggregate-cement matrix border a considerably positive effect on the transport properties of concrete.

COMPARATIVE ASSESSMENT OF RICE HUSK ASH, POWDERED GLASS AND CEMENT AS LATERITIC SOIL STABILIZERS

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Adebisi Ridwan

2016-10-01

Full Text Available This paper compares the stabilizing effects of three different materials, namely: rice husk ash, powdered glass, and cement on the properties of lateritic soil. The basic properties of the lateritic soil were first obtained through colour, moisture content determination, specific gravity, particle size distribution and Atterberg limits tests. Each of the stabilizing materials was then mixed with the lateritic soil in varying percentages of 2.5%, 5%, 7.5%, 10%, 12.5% and 15% by weight of the soil. Thereafter, compaction and California bearing ratio (CBR tests were carried out on the sample mixes to determine the effects of the materials on the lateritic soil. Chemical tests were also carried out on the samples to determine their percentage oxides composition. The compaction test showed that the highest maximum dry densities (MDD obtained for the mixed samples were 2.32 g/cm3 (at 2.5% cement addition, 2.28g/cm3 (at 5% powdered glass (PG addition and 2.18 g/cm3 (at 5% rice husk ash (RHA addition with corresponding optimum moisture contents (OMC of 10.06%, 14.3% and 12.31% respectively. The CBR tests showed that the CBR values increased in all cases as the materials were added with those of the cement and powdered glass giving the highest values and showing close semblance under unsoaked conditions. The chemical test showed that the significant oxides present in the cement, powdered glass and rice husk ash were CaO (53.60%, SiO2 (68.45% and SiO2 (89.84% respectively.

Natural radioactivity of raw materials and products of cement manufacturing and of power plant fly ashes

International Nuclear Information System (INIS)

Gallyas, Miklos

1984-01-01

The natural radioactivity was investigated for several building materials used in Hungary, including cement, concrete, glasses, fine ceramic products, insulation materials, and also for some industrial wastes utilized as building material aggregates like slags, fly ashes etc., from their radiation health aspect. The dose commitments of the population from building materials standardized in several countries are presented. The 232 Th, 226 Ra, and 40 K contents of building materials were measured by gamma spectrometry, using NaI/Tl/scintillation detectors. The results were used to qualify cement materials and fly ash aggregates according to their origin in Hungary, from the point of view of their natural radioactivity. It was concluded that the radioactivity level of the majority of Hungarian cements are below the adopted international standards. (R.P.)

Effect of Rice Husk Ash on Cement Stabilized Laterite

OpenAIRE

Musa ALHASSAN; Alhaji Mohammed MUSTAPHA

2007-01-01

Laterite soil collected from Maikunkele area of Minna, classified as an A-7-6 on AASHTO classification, was stabilized with 2-8% cement by weight of the dry soil. Using British Standard Light (BSL) compaction energy, the effect of Rice Husk Ash (RHA) on the soil was investigated with respect to compaction characteristics, California Bearing Ratio (CBR) and Unconfined Compressive Strength (UCS) tests. Results obtained, indicate a general decrease in Maximum Dry Density (MDD) and increase in Op...

Assessment of the influence of fly ash additive on the tightness of concrete with furnace cement CEM IIIA 32,5N

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Anna Szcześniak

2017-12-01

Full Text Available The analysis of influence of fly ash additive to concrete on the basis of cement CEM IIIA 32,5 N on the tightness and strength was presented in the paper. Researches were carried out for three types of concrete made with the use of CEM IIIA 32,5N LH HSR NA cement. The basic recipe of concrete does not contain the additive of fly ash, while two other concretes contain the fly ash additive in an amount of 25% and 33% of the cement mass. Laboratory investigations of the concrete samples were carried out under conditions of long-term maturation in the range of the water tightness and the depth of water penetration in concrete, compressive strength and tensile strength of concrete at splitting. Keywords: concrete testing, furnace cement, fly ash additive, water tightness of concrete, strength of concrete

The Impact of Coal Combustion Fly Ash Used as a Supplemental Cementitious Material on the Leaching of Constituents from Cements and Concretes

Science.gov (United States)

The objective of this report is to compare the leaching of portland cement-based materials that have been prepared with and without coal combustion fly ash to illustrate whether there is evidence that the use of fly ash in cement and concrete products may result in increased leac...

High filler concrete using fly ash. Chloride penetration and microstructure

NARCIS (Netherlands)

Valcke, S.L.A.; Polder, R.B.; Nijland, T.G.; Leegwater, G.A.; Visser, J.H.M.; Bigaj-van Vliet, A.J.

2012-01-01

Most high filler concrete studies are based on relatively high contents of powder (cement + filler) (>400 kg m-3). This paper aims to increase the total fly ash content relative to the clinker content, while simultaneously minimizing the total powder content in the concrete to values lower than 300

High filler concrete using fly ash : Chloride penetration and microstructure

NARCIS (Netherlands)

Valcke, S.L.A.; Polder, R.B.; Nijland, T.G.; Leegwater, G.A.; Visser, J.H.M.; Bigaj-van Vliet, A.J.

2012-01-01

Most high filler concrete studies are based on relatively high contents of powder (cement + filler) (>400 kg m-3). This paper aims to increase the total fly ash content relative to the clinker content, while simultaneously minimizing the total powder content in the concrete to values lower than 300

Engineering properties of cement mortar with pond ash in South Korea as construction materials: from waste to concrete

Science.gov (United States)

Jung, Sang Hwa; Kwon, Seung-Jun

2013-09-01

Among the wastes from coal combustion product, only fly ash is widely used for mineral mixture in concrete for its various advantages. However the other wastes including bottom ash, so called PA (pond ash) are limitedly reused for reclamation. In this paper, the engineering properties of domestic pond ash which has been used for reclamation are experimentally studied. For this, two reclamation sites (DH and TA) in South Korea are selected, and two domestic PAs are obtained. Cement mortar with two different w/c (water to cement) ratios and 3 different replacement ratios (0%, 30%, and 60%) of sand are prepared for the tests. For workability and physical properties of PA cement mortar, several tests like flow, setting time, and compressive strength are evaluated. Several durability tests including porosity measuring, freezing and thawing, chloride migration, and accelerated carbonation are also performed. Through the tests, PA (especially from DH area) in surface saturated condition is evaluated to have internal curing action which leads to reasonable strength development and durability performances. The results show a potential applicability of PA to concrete aggregate, which can reduce consuming natural resources and lead to active reutilization of coal product waste.

Effects of Silica in Rice Husk Ash (RHA) in producing High Strength Concrete

OpenAIRE

Kartini, K; Nurul Nazierah, M.Y; Zaidahtulakmal, M.Z; Siti Aisyah, G

2012-01-01

High strength concrete (HSC) are known to have a higher amount of cement binder in the mix design properties with low w/b ratio. The high mass of cement content produced substantial heat liberation in the concrete due to the reaction between cement and water, which can lead to cracking. Additive likes silica fume is too expensive to use in the HSC in order to overcome the problems, however, the initiative of utilizing the rice husk ash (RHA) which have high silica content are apply for the de...

Rice husk ash as a partial replacement of cement in high strength concrete containing micro silica: Evaluating durability and mechanical properties

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Seyed Alireza Zareei

2017-12-01

Full Text Available The preliminary and inevitable interest in the use of partial replacements or by – products as complementary pozzolanic materials was mostly induced by enforcement of air pollution control resulted from cement production industry. Rise husk is by- product taken from rice mill process, with approximately the ratio of 200 kg per one ton of rice, even in high temperature it reduces to 40 kg. This paper presents benefits resulted from various ratios of rice husk ash(RHA on concrete indicators through 5 mixture plans with proportions of 5, 10, 15, 20 and 25% RHA by weight of cement in addition to 10% micro- silica (MS to be compared with a reference mixture with 100% Portland cement. Tests results indicated the positive relationship between 15% replacement of RHA with increase in compressive strengths by about 20%. The optimum level of strength and durability properties generally gain with addition up to 20%, beyond that is associated with slight decrease in strength parameters by about 4.5%. The same results obtained for water absorption ratios likely to be unfavourable. Chloride ions penetration increased with increase in cement replacement by about 25% relative to the initial values (about less than one fifth.

The Effect of Using Sewage Sludge Ash with and without Nano Silica Particles on Properties of Self-compacting Cement Based Materials

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Amin Khoshravesh

2014-10-01

Full Text Available Nowadays using pozzolanic materials is crucial as a replacement of needed cement, improving properties of cement based materials and saving costs. On the other hand sewage sludge is harmful to the environment and human health. So in this research the sewage sludge ash has been used as an artificial pozzolan to produce self compacting cement based materials which could be evaluated as a revolution in the concrete industry. The objective of this research was to accelerate the performance of sewage sludge ash by utilizing nano silica particles. This research includes 10 mix designs for self compacting mortar and concrete made up of binary and ternary cementitious blends of sewage sludge ash (0%,5%,10%,15%,20% and nano silica (0%,1%. The results showed that by adding the sewage sludge ash, rheological and mechanical properties of the samples were reduced and for small percentages of sewage sludge ash, the durability characteristics were improved. The results also showed that adding nano silica improved the mechanical and durability properties of self compacting mortar and concrete. Finally in presence of nano silica, the reactivity of the sewage sludge ash was increased and its performance was improved.

Characterization of sugar cane bagasse ash as supplementary material for Portland cement

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Janneth Torres Agredo

2014-01-01

Full Text Available Sugar Cane Bagasse is a by-product of the sugar agroindustry; it is partly used as fuel. However, bagasse ash (SCBA is considered waste, which creates a disposal problem. Furthermore, if sugar cane bagasse is burned under controlled conditions, the SCBA can be potentially reused. This paper considers the technical viability of using SCBA as a partial replacement for cement. Two samples of SCBA from a Colombian sugar industry were characterized. The chemical composition of the samples shows high percentages of silica, 76.3% and 63.2%. The mineralogical and morphological characteristics of the waste were determined by X-ray diffraction patterns (XRD, thermal analysis (TG/DTA and scanning electron microscopy (SEM. The pozzolanic activity of SCBA was evaluated using the Frattini test and the strength activity index test (SAI. The ASTM C618 defines an SAI of at least 75% as a requirement for classifying material as a pozzolan. This condition was achieved in the experiments performed. The results indicate that SCBA produced in the manufacture of commercial cements can be recycled for use as pozzolanic material. This supplementary material can partially replace cement and therefore reduce CO2 emissions.

Stabilization treatment of soft subgrade soil by sewage sludge ash and cement.

Science.gov (United States)

Chen, Li; Lin, Deng-Fong

2009-02-15

In this study, incinerated sewage sludge ash (ISSA) is mixed with cement in a fixed ratio of 4:1 for use as a stabilizer to improve the strength of soft, cohesive, subgrade soil. Five different ratios (in wt%: 0%, 2%, 4%, 8%, and 16%) of ISSA/cement admixture are mixed with cohesive soil to make soil samples. In order to understand the influences of admixtures on the soil properties, tests of the pH value, Atterberg limits, compaction, California bearing ratio (CBR), unconfined compressive strength, and triaxial compression were performed on those samples. The study shows that the unconfined compressive strength of specimens with the ISSA/cement addition was improved to approximately 3-7 times better than that of the untreated soil; furthermore, the swelling behavior was also effectively reduced as much as 10-60% for those samples. In some samples, the ISSA/cement additive improved the CBR values by up to 30 times that of untreated soil. This suggests that ISSA/cement has many potential applications in the field of geotechnical engineering.

Studies on the Effect of Rice Husk Ash as Cement Admixture * M.U ...

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Studies on the Effect of Rice Husk Ash as Cement Admixture. *. 1. M.U Dabai,. 1 ... production of durable concrete and at the same time it is a ... indigenous and waste, materials in concrete. One .... (4.08%). The Iron oxide may be from laterite.

Valorisation of sugarcane bagasse ash (SCBA with high quartz content as pozzolanic material in Portland cement mixtures

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A. M. Pereira

2018-04-01

Full Text Available Portland cement (OPC production is one of the most contaminating greenhouse gas producing activities. In order to reduce OPC consumption, several alternatives are being assessed, and the use of pozzolanic material is one of them. This paper presents study on the reactivity of sugarcane bagasse ash (SCBA, a residue from sugarcane industry, as a pozzolanic material. In order to evaluate SCBA reactivity, it was mixed in pastes with hydrated lime and OPC, which were microstructurally characterised. These studies showed that SCBA presents some pozzolanic characteristics. Studies on mortars in which OPC was replaced by SCBA in the range 10–30% were also carried out. Replacement in the range 15–20% yielded the best behaviour in terms of compressive strength. Finally, it can be concluded this ash could be valorised despite its relative low pozzolanic reactivity.

Disposal of low-level radioactive waste using high-calcium fly ash. Final report

International Nuclear Information System (INIS)

Cogburn, C.O.; Hodgson, L.M.; Ragland, R.C.

1986-04-01

The feasibility of using calcium-rich fly ash from coal-fired power plants in the disposal of low-level radioactive waste was examined. The proposed areas of use were: (1) fly-ash cement as a trench lining material; (2) fly ash as a backfill material; and (3) fly ash as a liquid waste solidifier. The physical properties of fly-ash cement were determined to be adequate for trench liner construction, with compressive strengths attaining greater than 3000 psi. Hydraulic conductivities were determined to be less than that for clay mineral deposits, and were on the order of 10 -7 cm/sec, with some observed values as low as 10 -9 cm/sec. Removal of radioisotopes from acidified solutions by fly ash was good for all elements tested except cesium. The removal of cesium by fly ash was similar to that of montmorillonite clay. The corrosive effects on metals in fly ash environments was determined to be slight, if not non-existent. Coatings at the fly-ash/metal interfaces were observed which appeared to inhibit or diminish corrosion. The study has indicated that high-calcium fly ash appears to offer considerable potential for improved retention of low-level radioactive wastes in shallow land disposal sites. Further tests are needed to determine optimum methods of use. 8 refs., 4 figs., 7 tabs

Leaching of saltstones containing fly ash

International Nuclear Information System (INIS)

Barnes, M.W.; Roy, D.M.; Langton, C.A.

1985-01-01

Two types of fly ash were incorporated in saltstones designed for potential encapsulation of Savannah River Plant low level defense waste. These fly ashes have some cementitious properties while at the same time their presence in substitution for cement slows early hydration. Class C fly ash has a high calcium content and is considered cementitious; Class F fly ash has a low calcium content and is not classified as cementitious. Leach tests were performed and physical properties were measured for saltstones containing each class, to see the differences in the effect of the fly ashes. The four waste ions nitrate, nitrite, sodium and sulfate were shown to leach by diffusion. Effective diffusivities were determined for these ions. Data for nitrate, the most important species from the environmental point of view, are shown in Table A. Saltstones made with Class C fly ash have substantially lower leach rates than those made with Class F fly ash. The leach rates, and therefore the square roots of the effective diffusivities, have been found to be proportional to the pore surface area per unit volume (or the ratio of pore volume to pore radius), to the fraction of waste containing solution, and to the inverse of the fraction of calcium in the saltstone. Rates and diffusivities are not proportional to the water to cement ratio, because this number depends on whether the fly ash is counted as cementitious, as in Class C cement, or not cementitious, as in Class F cement. In fact the relatively small amount of calcium in Class F cement contributes to the cementitious properties overall, though not so much as Class C cement. 4 refs., 2 figs., 6 tabs

Performance of Periwinkle Shell Ash Blended Cement Concrete Exposed to Magnesium Sulphate

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Umoh A.A.

2013-01-01

Full Text Available The study examined the compressive strength of periwinkle shell ash (PSA blended cement concrete in magnesium sulphate medium. Specimens were prepared from designed characteristics strength of 25 MPa. The cement replacement with PSA ranged between 0 and 40% by volume. A total of 180 cube specimens were cast and cured in water. At 28 days curing, 45 specimens each were transferred into magnesium sulphate of 1%, 3%, and 5% solution, while others were continuously cured in water and tested at 62, 92, and 152 days. The results revealed a higher loss in compressive strength with the control mix, and that it increases with increased in MgSO4 concentration and exposure period, whereas, the attack on the PSA blended cement concrete was less and the least value recorded by 10% PSA content. Therefore, the study concluded that the optimum percentage replacement of cement with 10% PSA could mitigate magnesium sulphate attack.

High performance concrete with blended cement

International Nuclear Information System (INIS)

Biswas, P.P.; Saraswati, S.; Basu, P.C.

2012-01-01

Principal objectives of the proposed project are two folds. Firstly, to develop the HPC mix suitable to NPP structures with blended cement, and secondly to study its durability necessary for desired long-term performance. Three grades of concrete to b considered in the proposed projects are M35, M50 and M60 with two types of blended cements, i.e. Portland slag cement (PSC) and Portland pozzolana cement (PPC). Three types of mineral admixtures - silica fume, fly ash and ground granulated blast furnace slag will be used. Concrete mixes with OPc and without any mineral admixture will be considered as reference case. Durability study of these mixes will be carried out

Impedance Spectroscopy Study of the Effect of Environmental Conditions on the Microstructure Development of Sustainable Fly Ash Cement Mortars.

Science.gov (United States)

Ortega, José Marcos; Sánchez, Isidro; Climent, Miguel Ángel

2017-09-25

Today, the characterisation of the microstructure of cement-based materials using non-destructive techniques has become an important topic of study, and among them, the impedance spectroscopy has recently experienced great progress. In this research, mortars with two different contents of fly ash were exposed to four different constant temperature and relative humidity environments during a 180-day period. The evolution of their microstructure was studied using impedance spectroscopy, whose results were contrasted with mercury intrusion porosimetry. The hardening environment has an influence on the microstructure of fly ash cement mortars. On one hand, the impedance resistances R₁ and R₂ are more influenced by the drying of the materials than by microstructure development, so they are not suitable for following the evolution of the porous network under non-optimum conditions. On the other hand, the impedance spectroscopy capacitances C₁ and C₂ allow studying the microstructure development of fly ash cement mortars exposed to those conditions, and their results are in accordance with mercury intrusion porosimetry ones. Finally, it has been observed that the combined analysis of the abovementioned capacitances could be very useful for studying shrinkage processes in cement-based materials kept in low relative humidity environments.

An Experimental Study of High Strength-High Volume Fly Ash Concrete for Sustainable Construction Industry

Science.gov (United States)

Kate, Gunavant K.; Thakare, Sunil B., Dr.

2017-08-01

Concrete is the most widely used building material in the construction of infrastructures such as buildings, bridges, highways, dams, and many other facilities. This paper reports the development, the basic idea, the main properties of high strength-high volume fly ash with application in concrete associated with the development and implementation of Sustainable Properties of High Volume Fly Ash Concrete (HVFAC) Mixtures and Early Age Shrinkage and mechanical properties of concrete for 7,28,56 and 90days. Another alternative to make environment-friendly concrete is the development of high strength-high-volume fly ash concrete which is an synthesized from materials of geological origin or by-product materials such as fly ash which is rich in silicon and aluminum. In this paper 6 concrete mixtures were produced to evaluate the effect of key parameters on the mechanical properties of concrete and its behavior. The study key parameters are; binder material content, cement replacement ratios, and the steel fibers used to High Volume Fly Ash mixtures for increasing performance of concrete.

A study on the practicability of highly containing fly ash and silica fume cement

International Nuclear Information System (INIS)

Owada, Hitoshi; Mihara, Morihiro; Iriya, Keishiro; Matsui, Jun

2000-01-01

Cementitious materials have been planed to be used for the geological disposal of high-level radioactive waste and TRU waste. Degrading of host rock and buffer material induced by high pH leachate, however, is pointed out as one of technical issues. The authors have been developing a low alkalinity cement (the pH of the leachate of this cement is about 11) as an enhanced material to reduce the effect of the high pH problem. In this study, the applicability of low alkalinity cement developed to solve this problem was evaluated. The fluidity of the mortar was sufficient to fill the aperture in a structure filled with coarse aggregate. The concrete using the low alkalinity cement was also enough to fill a structure with the reinforcing steel. The compressive strength of a test-piece produced by the JIS method and of a core collected from the trial structure were over 60 MPa. These evaluation results show that developed low alkalinity cement had higher performances in mechanical properties and execution characteristics than JIS ordinary Portland cement. (author)

Ternary blends containing demercurated lighting phosphor and MSWI fly ash as high-performance binders for stabilizing and recycling electroplating sludge.

Science.gov (United States)

Huang, Wu-Jang; Wu, Chia-Teng; Wu, Chang-En; Hsieh, Lin-Huey; Li, Chang-Chien; Lain, Chi-Yuan; Chu, Wei

2008-08-15

This paper describes the solidification and stabilization of electroplating sludge treated with a high-performance binder made from portland type-I cement, municipal solid waste incineration fly ash, and lighting phosphor powder (called as cement-fly ash-phosphor binder, CFP). The highest 28-day unconfined compressive strength of the CFP-treated paste was 816 kg/cm(2) at a ratio of cement to fly ash to lighting phosphor powder of 90:5:5; the strength of this composition also fulfilled the requirement of a high-strength concrete (>460 kg/cm(2) at 28 days). The CFP-stabilized sludge paste samples passed the Taiwanese EPA toxicity characteristic leaching procedure test and, therefore, could be used either as a building material or as a controlled low-strength material, depending on the sludge-to-CFP binder ratio.

Effect of Fly Ash and Silica Fume on the Mechanical Properties of Cement Paste at Different Stages of Hydration

Science.gov (United States)

2015-08-10

All materials were placed in a clean, labeled stainless steel mixing bowl and weighed to the nearest ten thousandth of a pound. The cement and fly...on the Mechanical Properties of Cement Paste at Different Stages of Hydration This thesis investigates the effect of fly ash and silica fume on... cement paste hydration. Percentages of each additive will replace the cement by volume to be studied at five ages. These percentages will be compared

Effect of temperature on the hydration of Portland cement blended with siliceous fly ash

Energy Technology Data Exchange (ETDEWEB)

Deschner, Florian, E-mail: florian.deschner@gmail.com [Empa, Swiss Federal Laboratories for Materials Science and Technology, Laboratory for Concrete and Construction Chemistry, Überlandstrasse 129, 8600 Dübendorf (Switzerland); Lothenbach, Barbara; Winnefeld, Frank [Empa, Swiss Federal Laboratories for Materials Science and Technology, Laboratory for Concrete and Construction Chemistry, Überlandstrasse 129, 8600 Dübendorf (Switzerland); Neubauer, Jürgen [GeoZentrum Nordbayern, Mineralogy, University of Erlangen-Nuremberg, 91054 Erlangen (Germany)

2013-10-15

The effect of temperature on the hydration of Portland cement pastes blended with 50 wt.% of siliceous fly ash is investigated within a temperature range of 7 to 80 °C. The elevation of temperature accelerates both the hydration of OPC and fly ash. Due to the enhanced pozzolanic reaction of the fly ash, the change of the composition of the C–S–H and the pore solution towards lower Ca and higher Al and Si concentrations is shifted towards earlier hydration times. Above 50 °C, the reaction of fly ash also contributes to the formation of siliceous hydrogarnet. At 80 °C, ettringite and AFm are destabilised and the released sulphate is partially incorporated into the C–S–H. The observed changes of the phase assemblage in dependence of the temperature are confirmed by thermodynamic modelling. The increasingly heterogeneous microstructure at elevated temperatures shows an increased density of the C–S–H and a higher coarse porosity. -- Highlights: •The reaction of quartz powder at 80 °C strongly enhances the compressive strength. •Almost no strength increase of fly ash blended OPC at 80 °C was found after 2 days. •Siliceous hydrogarnet is formed upon the reaction of fly ash at high temperatures. •Temperature dependent change of the system was simulated by thermodynamic modelling. •Destabilisation of ettringite above 50 °C correlates with sulphate content of C–S–H.

Effect of temperature on the hydration of Portland cement blended with siliceous fly ash

International Nuclear Information System (INIS)

Deschner, Florian; Lothenbach, Barbara; Winnefeld, Frank; Neubauer, Jürgen

2013-01-01

The effect of temperature on the hydration of Portland cement pastes blended with 50 wt.% of siliceous fly ash is investigated within a temperature range of 7 to 80 °C. The elevation of temperature accelerates both the hydration of OPC and fly ash. Due to the enhanced pozzolanic reaction of the fly ash, the change of the composition of the C–S–H and the pore solution towards lower Ca and higher Al and Si concentrations is shifted towards earlier hydration times. Above 50 °C, the reaction of fly ash also contributes to the formation of siliceous hydrogarnet. At 80 °C, ettringite and AFm are destabilised and the released sulphate is partially incorporated into the C–S–H. The observed changes of the phase assemblage in dependence of the temperature are confirmed by thermodynamic modelling. The increasingly heterogeneous microstructure at elevated temperatures shows an increased density of the C–S–H and a higher coarse porosity. -- Highlights: •The reaction of quartz powder at 80 °C strongly enhances the compressive strength. •Almost no strength increase of fly ash blended OPC at 80 °C was found after 2 days. •Siliceous hydrogarnet is formed upon the reaction of fly ash at high temperatures. •Temperature dependent change of the system was simulated by thermodynamic modelling. •Destabilisation of ettringite above 50 °C correlates with sulphate content of C–S–H

Vitrified medical wastes bottom ash in cement clinkerization. Microstructural, hydration and leaching characteristics.

Science.gov (United States)

Papamarkou, S; Christopoulos, D; Tsakiridis, P E; Bartzas, G; Tsakalakis, K

2018-04-19

The present investigation focuses on the utilization of medical wastes incineration bottom ash (MBA), vitrified with soda lime recycled glass (SLRG), as an alternative raw material in cement clinkerization. Bottom ash is recovered from the bottom of the medical wastes incineration chamber, after being cooled down through quenching. It corresponds to 10-15 wt% of the initial medical wastes weight and since it has been classified in the category of hazardous wastes, its safe management has become a major environmental concern worldwide. MBA glasses of various syntheses were initially obtained during the MBA vitrification simultaneously with various amounts of silica scrap (20, 25 and 30 wt% correspondingly). The produced MBA glasses were in turn used for the production of Portland cement clinker, after sintering at 1400 °C, thus substituting traditional raw materials. Both evaluation of vitrification and sintering products was carried out by chemical and mineralogical analyses along with microstructure examination. The final cements were prepared by clinkers co-grinding in a laboratory ball mill with appropriate amounts of gypsum (≈5.0 wt%) and the evaluation of their quality was carried out by determining setting times, standard consistency, expansibility and compressive strength at 2, 7, 28 and 90 days. Finally, the leaching behaviour of the vitrified MBA and hydrated cements, together with the corresponding of the "as received" MBA, was further examined using the standard leaching tests of the Toxicity Characteristic Leaching Procedure (TCLP) and the EN 12457-2. According to the obtained results, the quality of the produced cement clinkers was not affected by the addition of the vitrified MBA in the raw meal, with the trace elements detected in all leachates measured well below the corresponding regulatory limits. Copyright © 2018 Elsevier B.V. All rights reserved.

NEW TECHNOLOGY OF ASH AND SLAG CONCRETES

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PAVLENKO T. M.

2017-03-01

Full Text Available Summary. Purpose. Development of scientific-technical bases of manufacture and application of concrete on the basis of ash and slag mixes of thermal power plants. Methods. It is proposed a new technology of preparation of ash and slag concrete mixes. First the ash and slag mix is dispersed through the sieve with meshes 5 mm in a fine-grained fraction and slag. Then, in accordance with the composition of the concrete, obtained fine-grained fraction, slag, cement and tempering water are separately dosed into the mixer. Results. It is proven the high efficiency of the proposed technology of manufacture of ash and slag concretes. It is established that this technological solution allows to increase the strength of concrete by 20...30%, and in the preparation of full-strength concrete to reduce the cement consumption by 15...20%. Scientific novelty. It is developed the new technology of ash and slag mixes application. The concrete mix on the basis of ash and slag mix has an optimal particle size distribution, which ensures the best compaction and, accordingly, the greatest strength of ash and slag concrete with the given cement consumption. Practical significance. The research results promote the mass application of ash and slag mixes of thermal power plants in construction, obtaining of products from the proposed concretes of low cost with high physical-mechanical properties. Conclusion. It is proven the high efficiency of the proposed technology of production of ash and slag concretes. It is established that this technological solution allows increasing concrete strength, and obtaining full-strength concrete to reduce cement consumption. The extensive application of such concrete in construction makes it possible to solve the problem of aggregates for concrete, promotes recycling of TPP waste and consequently the protection of the environment.

Sulfate resistance evaluation of the cement with fly ash (using the Koch & Steinegger method

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Irassar, Edgardo F.

1988-12-01

Full Text Available The increase of active mineral admixtures consumption in contemporaneous cementiceous materials has stablished revision of some test methods. In the evaluation of blended cement durability, many accelerated tests of large application in portland cements become unvalid, because they don't allow to value the improvements produced by pozzolan materials. Koch-Steinegger Method appears as the most appropiate to evaluate sulfate resistance of cement with active mineral admixtures. In this paper are presented the results obtained with this test in the evaluation of an ordinary portland cement (CPN and one resisting sulfates (CPARS, with low calcium fly ash addition. Fly ash is incorporated with three fineness (280, 420 and 480 m²/Kg Blaine. The results show that this addition improves sulfate resistance of CPN and in minor way of ARS cement. Fly ash influences evolution of mechanical strength in water and chemical resistance at first ages.

El aumento del consumo de las adiciones minerales activas en los materiales cementíceos contemporáneos ha determinado la revisión de algunos métodos de ensayo utilizados para determinar sus propiedades. En la evaluación de la durabilidad de los cementos compuestos, muchos ensayos de corta duración (de gran aplicación en cementos portland dejan de tener validez, pues no permiten evaluar las mejoras que producen los materiales puzolánicos. El método propuesto por KOCH & STEINEGGER (1960 aparece como uno de los más apropiados para determinar el comportamiento de cementos con adiciones minerales activas frente al ataque de sulfatos. En este trabajo se presentan los resultados alcanzados con ente ensayo en la determinación del comportamiento de un cemento portland normal (CRN y uno resistente a los sulfatos (CPARS, adicionados con ceniza volante de bajo contenido en óxido de calcio. La ceniza se incorpora con tres finuras (280, 420 y 480 m²/kg —Blaine—. Estos

Degradation of self-compacting concrete (SCC) due to sulfuric acid attack: Experiment investigation on the effect of high volume fly ash content

Science.gov (United States)

Kristiawan, S. A.; Sunarmasto; Tyas, G. P.

2016-02-01

Concrete is susceptible to a variety of chemical attacks. In the sulfuric acid environment, concrete is subjected to a combination of sulfuric and acid attack. This research is aimed to investigate the degradation of self-compacting concrete (SCC) due to sulfuric acid attack based on measurement of compressive strength loss and diameter change. Since the proportion of SCC contains higher cement than that of normal concrete, the vulnerability of this concrete to sulfuric acid attack could be reduced by partial replacement of cement with fly ash at high volume level. The effect of high volume fly ash at 50-70% cement replacement levels on the extent of degradation owing to sulfuric acid will be assessed in this study. It can be shown that an increase in the utilization of fly ash to partially replace cement tends to reduce the degradation as confirmed by less compressive strength loss and diameter change. The effect of fly ash to reduce the degradation of SCC is more pronounced at a later age.

Effect of amorphous silica ash used as a partial replacement for cement on the compressive and flexural strengths cement mortar.

Science.gov (United States)

Usman, Aliyu; Ibrahim, Muhammad B.; Bala, Nura

2018-04-01

This research is aimed at investigating the effect of using amorphous silica ash (ASA) obtained from rice husk as a partial replacement of ordinary Portland cement (OPC) on the compressive and flexural strength of mortar. ASA was used in partial replacement of ordinary Portland cement in the following percentages 2.5 percent, 5 percent, 7.5 percent and 10 percent. These partial replacements were used to produce Cement-ASA mortar. ASA was found to contain all major chemical compounds found in cement with the exception of alumina, which are SiO2 (91.5%), CaO (2.84%), Fe2O3 (1.96%), and loss on ignition (LOI) was found to be 9.18%. It also contains other minor oxides found in cement. The test on hardened mortar were destructive in nature which include flexural strength test on prismatic beam (40mm x 40mm x 160mm) and compressive strength test on the cube size (40mm x 40mm, by using the auxiliary steel plates) at 2,7,14 and 28 days curing. The Cement-ASA mortar flexural and compressive strengths were found to be increasing with curing time and decreases with cement replacement by ASA. It was observed that 5 percent replacement of cement with ASA attained the highest strength for all the curing ages and all the percentage replacements attained the targeted compressive strength of 6N/mm2 for 28 days for the cement mortar

Efficiency of fly ash belite cement and zeolite matrices for immobilizing cesium

International Nuclear Information System (INIS)

Goni, S.; Guerrero, A.; Lorenzo, M.P.

2006-01-01

The efficiency of innovative matrices for immobilizing cesium is presented in this work. The matrix formulation included the use of fly ash belite cement (FABC-2-W) and gismondine-type Na-P1 zeolite, both of which are synthesized from fly ash of coal combustion. The efficiency for immobilizing cesium is evaluated from the leaching test ANSI/ANS 16.1-1986 at the temperature of 40 deg. C, from which the apparent diffusion coefficient of cesium is obtained. Matrices with 100% of FABC-2-W are used as a reference. The integrity of matrices is evaluated by porosity and pore-size distribution from mercury intrusion porosimetry, X-ray diffraction and nitrogen adsorption analyses. Both matrices can be classified as good solidify systems for cesium, specially the FABC-2-W/zeolite matrix in which the replacement of 50% of belite cement by the gismondine-type Na-P1 zeolite caused a decrease of two orders of magnitude of cesium mean Effective Diffusion Coefficient (D e ) (2.8e-09 cm 2 /s versus 2.2e-07 cm 2 /s, for FABC-2-W/zeolite and FABC-2-W matrices, respectively)

Mechanism of alkalinity lowering and chemical equilibrium model of high fly ash silica fume cement

International Nuclear Information System (INIS)

Hoshino, Seiichi; Honda, Akira; Negishi, Kumi

2014-01-01

The mechanism of alkalinity lowering of a High Fly ash Silica fume Cement (HFSC) under liquid/solid ratio conditions where the pH is largely controlled by the soluble alkali components (Region I) has been studied. This mechanism was incorporated in the chemical equilibrium model of HFSC. As a result, it is suggested that the dissolution and precipitation behavior of SO 4 2- partially contributes to alkalinity lowering of HFSC in Region I. A chemical equilibrium model of HFSC incorporating alkali (Na, K) adsorption, which was presumed as another contributing factor of the alkalinity lowering effect, was also developed, and an HFSC immersion experiment was analyzed using the model. The results of the developed model showed good agreement with the experiment results. From the above results, it was concluded that the alkalinity lowering of HFSC in Region I was attributed to both the dissolution and precipitation behavior of SO 4 2- and alkali adsorption, in addition to the absence of Ca(OH) 2 . A chemical equilibrium model of HFSC incorporating alkali and SO 4 2- adsorption was also proposed. (author)

Possibilities of utilizing power plant fly ashes

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Mezencevová Andrea

2003-09-01

mechanical action. It is known, that performance of fly ash in concrete improves with its increased fineness. Intensive milling of fly ash leads to the increasing fly ash fineness and to the enhancement of its hydration activity. The cement-fly ash composites with 25 wt.% of activated fly ash as cement replacement have exhibited a higher 28-day compressive strength in comparison with a reference concrete sample without fly ash. An unfavorable effect in milling process is the agglomeration of fine particles of fly ash. By high-energy milling of fly ash with addition of surfactants, the ultrafine products can be prepared. Concrete samples containing such fly ash have achieved higher compressive strengths than the reference sample without fly ash or with addition of non-milled fly ash. The considerable physical effect of ultrafine fly ash consists in superior filling of spaces between coarser cement particles and in the favorable influence of hardness of the mixtures at setting.The current research activities in mechanochemistry are oriented to the mechanical activation of poly-component systems. The knowledge in this field indicate that by high-energy milling of fly ash as a poly-component system and following heating of prepared metastable precursors, the cement minerals could be prepared.

Utilisation of high carbon pulverised fuel ash

OpenAIRE

Mahmud, Maythem Naji

2011-01-01

Coal combustion by-products generated from coal-fired power plant and cause enormous problems for disposal unless a way can be found to utilize these by-products through resource recovery programs. The implementation of air act regulations to reduce NOx emission have resulted millions of tonnes of pulverised fuel ash (PFA) accumulated with high percentage of unburned carbon made it un-saleable for the cement industry. Moreover, alternative fuels such as biomass and import coals were suggested...

Performance evaluation of cement-stabilized pond ash-rice husk ash-clay mixture as a highway construction material

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Deepak Gupta

2017-02-01

Full Text Available This paper reports the results of an investigation carried out on clay soil stabilized with pond ash (PA, rice husk ash (RHA and cement. Modified Proctor compaction tests were performed in order to investigate the compaction behavior of clay, and California bearing ratio (CBR tests were performed to determine the strength characteristics of clay. For evaluation purpose, the specimens containing different amounts of admixtures were prepared. Clay was replaced with PA and RHA at a dosage of 30%–45% and 5%–20%, respectively. The influence of stabilizer types and dosages on mechanical properties of clay was evaluated. In order to study the surface morphology and crystallization characteristics of the soil samples, scanning electron microscopy (SEM and X-ray diffraction (XRD analyses were carried out, respectively. The results obtained indicated a decrease in the maximum dry density (MDD and a simultaneous increase in the optimum moisture content (OMC with the addition of PA and RHA. Multiple linear regression analysis (MLRA showed that the predicted values of CBR tests are in good agreement with the experimental values. Developed stabilized soil mixtures showed satisfactory strength and can be used for construction of embankments and stabilization of sub-grade soil. The use of locally available soils, PA, RHA, and cement in the production of stabilized soils for such applications can provide sustainability for the local construction industry.

Fly ash aggregates. Vliegaskunstgrind

Energy Technology Data Exchange (ETDEWEB)

1983-03-01

A study has been carried out into artificial aggregates made from fly ash, 'fly ash aggregates'. Attention has been drawn to the production of fly ash aggregates in the Netherlands as a way to obviate the need of disposal of fly ash. Typical process steps for the manufacturing of fly ash aggregates are the agglomeration and the bonding of fly ash particles. Agglomeration techniques are subdivided into agitation and compaction, bonding methods into sintering, hydrothermal and 'cold' bonding. In sintering no bonding agent is used. The fly ash particles are more or less welded together. Sintering in general is performed at a temperature higher than 900 deg C. In hydrothermal processes lime reacts with fly ash to a crystalline hydrate at temperatures between 100 and 250 deg C at saturated steam pressure. As a lime source not only lime as such, but also portland cement can be used. Cold bonding processes rely on reaction of fly ash with lime or cement at temperatures between 0 and 100 deg C. The pozzolanic properties of fly ash are used. Where cement is applied, this bonding agent itself contributes also to the strength development of the artificial aggregate. Besides the use of lime and cement, several processes are known which make use of lime containing wastes such as spray dry absorption desulfurization residues or fluid bed coal combustion residues. (In Dutch)

Cohesive Soil Stabilized Using Sewage Sludge Ash/Cement and Nano Aluminum Oxide

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Huan-Lin Luo

2012-03-01

Full Text Available In order to improve soft soil strength, a mixture of incinerated sewage sludge ash (SSA and cement was applied as a soil stabilizer. The intended mix ratio for SSA and cement was 3:1. A-6 clay was selected as the untreated soil. In this study, 15% of clay soil was replaced by SSA/cement to produce the treated soil specimens. Then, four different volumes, namely 0, 1, 2, and 3%, of nano-Al2O3 were mixed with the treated soil as an additive. Tests such as compaction, pH values, Atterberg limits, unconfined compressive strength (UCS, swell potential, California bearing ratio (CBR, and permeability were performed. The results indicate that both UCSs and CBR values of untreated soil were greatly improved by the use of 15% SSA/cement. Moreover, a 1% addition of nano-Al2O3 enhanced the treated soil in terms of both UCS and CBR values. Furthermore, the swell potential was effectively reduced by the use of 15% SSA/cement as compared with untreated soil and the 1% nano-Al2O3 additive fraction offered the best performance. From this study, we conclude that 15% of SSA/cement replacement could effectively stabilize A-6 clay soil, and 1% of nano-Al2O3 additive may be the optimum amount to add to the soil.

Cement replacement by sugar cane bagasse ash: CO2 emissions reduction and potential for carbon credits.

Science.gov (United States)

Fairbairn, Eduardo M R; Americano, Branca B; Cordeiro, Guilherme C; Paula, Thiago P; Toledo Filho, Romildo D; Silvoso, Marcos M

2010-09-01

This paper presents a study of cement replacement by sugar cane bagasse ash (SCBA) in industrial scale aiming to reduce the CO(2) emissions into the atmosphere. SCBA is a by-product of the sugar/ethanol agro-industry abundantly available in some regions of the world and has cementitious properties indicating that it can be used together with cement. Recent comprehensive research developed at the Federal University of Rio de Janeiro/Brazil has demonstrated that SCBA maintains, or even improves, the mechanical and durability properties of cement-based materials such as mortars and concretes. Brazil is the world's largest sugar cane producer and being a developing country can claim carbon credits. A simulation was carried out to estimate the potential of CO(2) emission reductions and the viability to issue certified emission reduction (CER) credits. The simulation was developed within the framework of the methodology established by the United Nations Framework Convention on Climate Change (UNFCCC) for the Clean Development Mechanism (CDM). The State of São Paulo (Brazil) was chosen for this case study because it concentrates about 60% of the national sugar cane and ash production together with an important concentration of cement factories. Since one of the key variables to estimate the CO(2) emissions is the average distance between sugar cane/ethanol factories and the cement plants, a genetic algorithm was developed to solve this optimization problem. The results indicated that SCBA blended cement reduces CO(2) emissions, which qualifies this product for CDM projects. 2010 Elsevier Ltd. All rights reserved.

Field and lab evaluation of the use of lime fly ash to replace soil cement as a base course : final report.

Science.gov (United States)

1997-09-01

This study evaluates the performance of lime/fly ash stabilized base as an alternative to soil cement stabilized base for flexible pavement systems on reconstructed highways in Louisiana. Louisiana has historically used soil cement for most flexible ...

Solidification/stabilization of fly and bottom ash from medical waste incineration facility.

Science.gov (United States)

Anastasiadou, Kalliopi; Christopoulos, Konstantinos; Mousios, Epameinontas; Gidarakos, Evangelos

2012-03-15

In the present work, the stabilization/solidification of fly and bottom ash generated from incinerated hospital waste was studied. The objectives of the solidification/stabilization treatment were therefore to reduce the leachability of the heavy metals present in these materials so as to permit their disposal in a sanitary landfill requiring only a lower degree of environmental protection. Another objective of the applied treatment was to increase the mechanical characteristics of the bottom ash using different amounts of Ordinary Portland Cement (OPC) as a binder. The solidified matrix showed that the cement is able to immobilize the heavy metals found in fly and bottom ash. The TCLP leachates of the untreated fly ash contain high concentrations of Zn (13.2 mg/l) and Pb (5.21 mg/l), and lesser amounts of Cr, Fe, Ni, Cu, Cd and Ba. Cement-based solidification exhibited a compressive strength of 0.55-16.12 MPa. The strength decreased as the percentage of cement loading was reduced; the compressive strength was 2.52-12.7 MPa for 60% cement mixed with 40% fly ash and 6.62-16.12 MPa for a mixture of 60% cement and 40% bottom ash. The compressive strength reduced to 0.55-1.30 MPa when 30% cement was mixed with 70% fly ash, and to 0.90-7.95 MPa when 30% cement was mixed with 70% bottom ash, respectively. Copyright © 2011 Elsevier B.V. All rights reserved.

Properties of fresh and hardened sustainable concrete due to the use of palm oil fuel ash as cement replacement

Science.gov (United States)

Hamada, Hussein M.; Jokhio, Gul Ahmed; Mat Yahaya, Fadzil; Humada, Ali M.

2018-04-01

Palm oil fuel ash (POFA) is a by-product resulting from the combustion of palm oil waste such as palm oil shell and empty fruit bunches to generate electricity in the palm oil mills. Considerable quantities of POFA thus generated, accumulate in the open fields and landfills, which causes atmospheric pollution in the form of generating toxic gases. Firstly, to protect the environment; and secondly, having excellent properties for this purpose; POFA can be and has been used as partial cement replacement in concrete preparation. Therefore, this paper compiles the results obtained from previous studies that address the properties of concrete containing POFA as cement replacement in fresh and hardened states. The results indicate that there is a great potential to using POFA as cement replacement because of its ability to improve compressive strength, reduce hydration heat of cement mortar and positively affect other fresh and hardened concrete properties. The paper recommends that conducting further studies to exploit high volume of POFA along with other additives as cement replacement while maintaining high quality of concrete can help minimize CO2 emissions due to concrete.

Non-destructive analysis of chlorine in fly ash cement concrete

International Nuclear Information System (INIS)

Naqvi, A.A.; Garwan, M.A.; Nagadi, M.M.; Maslehuddin, M.; Al-Amoudi, O.S.B.; Khateeb-ur-Rehman

2009-01-01

Preventive measures against reinforcement corrosion in concrete require increasing concrete density to prevent the diffusion of chloride ions to the steel surface. Pozzolanic materials, such as fly ash (FA), silica fume (SF), and blast furnace slag (BFS) are added to concrete to increase its density. Monitoring the chloride concentration in concrete is required to assess the chances of reinforcement corrosion. In this study, FA was added to Portland cement concrete to increase its density. Prompt gamma neutron activation analysis (PGNAA) technique was utilized to analyze the concentration of chlorine in concrete. The chlorine concentration in the FA cement concrete was evaluated by determining the yield of 1.16, 1.95, 6.11, 6.62, 7.41, 7.79, and 8.58 MeV gamma-rays of chlorine from the FA concrete specimen containing 0.4-3.5 wt% chlorine. An excellent agreement was noted between the experimental yield of the prompt gamma-rays and the calculated yield obtained through the Monte Carlo simulations. The Minimum Detectable Concentration (MDC) of chlorine in FA cement concrete was also calculated. The best value of MDC limit of chlorine in the FA cement concrete was found to be 0.022±0.007 and 0.038±0.017 wt% for 1.16 and 6.11 MeV prompt gamma-rays, respectively. Within the statistical uncertainty, the lower bound of MDC meets the maximum permissible limit of 0.03 wt% of chlorine in concrete set by American Concrete Institute Committee 318.

Non-destructive analysis of chlorine in fly ash cement concrete

Energy Technology Data Exchange (ETDEWEB)

Naqvi, A.A. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia)], E-mail: aanaqvi@kfupm.edu.sa; Garwan, M.A.; Nagadi, M.M. [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Maslehuddin, M. [Center for Engineering Research, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Al-Amoudi, O.S.B. [Department of Civil Engineering, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Khateeb-ur-Rehman [Department of Physics, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia)

2009-08-11

Preventive measures against reinforcement corrosion in concrete require increasing concrete density to prevent the diffusion of chloride ions to the steel surface. Pozzolanic materials, such as fly ash (FA), silica fume (SF), and blast furnace slag (BFS) are added to concrete to increase its density. Monitoring the chloride concentration in concrete is required to assess the chances of reinforcement corrosion. In this study, FA was added to Portland cement concrete to increase its density. Prompt gamma neutron activation analysis (PGNAA) technique was utilized to analyze the concentration of chlorine in concrete. The chlorine concentration in the FA cement concrete was evaluated by determining the yield of 1.16, 1.95, 6.11, 6.62, 7.41, 7.79, and 8.58 MeV gamma-rays of chlorine from the FA concrete specimen containing 0.4-3.5 wt% chlorine. An excellent agreement was noted between the experimental yield of the prompt gamma-rays and the calculated yield obtained through the Monte Carlo simulations. The Minimum Detectable Concentration (MDC) of chlorine in FA cement concrete was also calculated. The best value of MDC limit of chlorine in the FA cement concrete was found to be 0.022{+-}0.007 and 0.038{+-}0.017 wt% for 1.16 and 6.11 MeV prompt gamma-rays, respectively. Within the statistical uncertainty, the lower bound of MDC meets the maximum permissible limit of 0.03 wt% of chlorine in concrete set by American Concrete Institute Committee 318.

Sulfoaluminate-belite cement from low-calcium fly ash and sulfur-rich and other industrial by-products

Energy Technology Data Exchange (ETDEWEB)

Arjunan, P.; Silsbee, M.R.; Roy, D.M.

1999-08-01

The study describes the preparation and characterization of an environmentally friendly cement with performance characteristics similar to those of Portland cement, from a lime kiln bag house dust, a low-calcium fly ash, and a scrubber sludge. Promising preliminary results show the formation of relatively low-temperature phases calcium sulfoaluminate (4CaO{center{underscore}dot}3Al{sub 2}O{sub 3}{center{underscore}dot}SO{sub 3}) and dicalcium silicate (2CaO{center{underscore}dot}SiO{sub 2}) at {approximately} 1,250 C if nodulized raw means used for clinker preparation and at 1,175 C if powdered raw meal is used as compared to the {approximately} 1,500 C sintering temperature required for Portland cement. Phases of the developed cements were predicted using modified Bogue calculations. Isothermal calorimetric measurements indicate the hydration properties of the cements are comparable to ordinary Portland cement. Mechanical properties and microstructural evaluations also were carried out.

The incorporation of wood waste ash as a partial cement replacement material for making structural grade concrete: An overview

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Swaptik Chowdhury

2015-06-01

Full Text Available With increasing industrialization, the industrial byproducts (wastes are being accumulated to a large extent, leading to environmental and economic concerns related to their disposal (land filling. Wood ash is the residue produced from the incineration of wood and its products (chips, saw dust, bark for power generation or other uses. Cement is an energy extensive industrial commodity and leads to the emission of a vast amount of greenhouse gases, forcing researchers to look for an alternative, such as a sustainable building practice. This paper presents an overview of the work and studies done on the incorporation of wood ash as partial replacement of cement in concrete from the year 1991 to 2012. The aspects of wood ash such as its physical, chemical, mineralogical and elemental characteristics as well as the influence of wood ash on properties such as workability, water absorption, compressive strength, flexural rigidity test, split tensile test, bulk density, chloride permeability, freeze thaw and acid resistance of concrete have been discussed in detail.

Properties of Fly Ash Blocks Made from Adobe Mould

Science.gov (United States)

Chokhani, Alankrit; Divakar, B. S.; Jawalgi, Archana S.; Renukadevi, M. V.; Jagadish, K. S.

2018-06-01

Fly ash being one of the industrial waste products poses a serious disposal problem. This paper presents an experimental study of utilization of fly ash to produce blocks with varying proportions and mix combinations. Composition of fly ash blocks mainly consist of fly ash and sand, with cementitious product as either cement, lime or both, such as fly ash-sand-cement, fly ash-sand-lime and fly ash-sand-cement-lime are used. Four different proportions for each of the mix combinations are experimented. Compressive strength, water absorption, Initial rate of absorption, and dry density of fly ash blocks are studied. The influence of partial and complete replacement of cement by lime is examined.

Properties of Fly Ash Blocks Made from Adobe Mould

Science.gov (United States)

Chokhani, Alankrit; Divakar, B. S.; Jawalgi, Archana S.; Renukadevi, M. V.; Jagadish, K. S.

2018-02-01

Fly ash being one of the industrial waste products poses a serious disposal problem. This paper presents an experimental study of utilization of fly ash to produce blocks with varying proportions and mix combinations. Composition of fly ash blocks mainly consist of fly ash and sand, with cementitious product as either cement, lime or both, such as fly ash-sand-cement, fly ash-sand-lime and fly ash-sand-cement-lime are used. Four different proportions for each of the mix combinations are experimented. Compressive strength, water absorption, Initial rate of absorption, and dry density of fly ash blocks are studied. The influence of partial and complete replacement of cement by lime is examined.

Study on properties of rice husk ash and its use as cement replacement material

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Ghassan Abood Habeeb

2010-06-01

Full Text Available This paper investigates the properties of rice husk ash (RHA produced by using a ferro-cement furnace. The effect of grinding on the particle size and the surface area was first investigated, then the XRD analysis was conducted to verify the presence of amorphous silica in the ash. Furthermore, the effect of RHA average particle size and percentage on concrete workability, fresh density, superplasticizer (SP content and the compressive strength were also investigated. Although grinding RHA would reduce its average particle size (APS, it was not the main factor controlling the surface area and it is thus resulted from RHA's multilayered, angular and microporous surface. Incorporation of RHA in concrete increased water demand. RHA concrete gave excellent improvement in strength for 10% replacement (30.8% increment compared to the control mix, and up to 20% of cement could be valuably replaced with RHA without adversely affecting the strength. Increasing RHA fineness enhanced the strength of blended concrete compared to coarser RHA and control OPC mixtures.

Effect of copolymer latexes on physicomechanical properties of mortar containing high volume fly ash as a replacement material of cement.

Science.gov (United States)

Negim, El-Sayed; Kozhamzharova, Latipa; Gulzhakhan, Yeligbayeva; Khatib, Jamal; Bekbayeva, Lyazzat; Williams, Craig

2014-01-01

This paper investigates the physicomechanical properties of mortar containing high volume of fly ash (FA) as partial replacement of cement in presence of copolymer latexes. Portland cement (PC) was partially replaced with 0, 10, 20, 30 50, and 60% FA. Copolymer latexes were used based on 2-hydroxyethyl acrylate (2-HEA) and 2-hydroxymethylacrylate (2-HEMA). Testing included workability, setting time, absorption, chemically combined water content, compressive strength, and scanning electron microscopy (SEM). The addition of FA to mortar as replacement of PC affected the physicomechanical properties of mortar. As the content of FA in the concrete increased, the setting times (initial and final) were elongated. The results obtained at 28 days of curing indicate that the maximum properties of mortar occur at around 30% FA. Beyond 30% FA the properties of mortar reduce and at 60% FA the properties of mortar are lower than those of the reference mortar without FA. However, the addition of polymer latexes into mortar containing FA improved most of the physicomechanical properties of mortar at all curing times. Compressive strength, combined water, and workability of mortar containing FA premixed with latexes are higher than those of mortar containing FA without latexes.

Immobilization of cesium in cement containing reactive silica and pozzolans

International Nuclear Information System (INIS)

McCulloch, C.E.; Angus, M.J.; Glasser, F.P.; Rahman, A.A.

1984-01-01

High surface area silicas, ground blast furnace slag, fly ash, and natural pozzolan markedly enhance the sorption of Cs in cement-based systems. Fly ash low in alkali and silicas are considered to be most suitable for Cs immobilization. Since these materials are chemically reactive with the cement components, the optimal level of addition must be sufficiently high, probably 20-30 wt%, to provide a permanent excess of sorbent. The sorptive mechanism is demonstrated and shown to be enhanced by the alkaline cement environment

Diffusion of He in OPC paste and low-heat Portland cement paste containing fly-ash in contact with aqueous phase

International Nuclear Information System (INIS)

Sato, Fuminori; Miwata, Chikanori; Noda, Natsuko; Sato, Seichi; Kozaki, Tamotsu; Higashihara, Tomohiro; Hironaga, Michihiko; Kawanishi, Motoi

2008-01-01

As a part of gas migration studies in concrete package for nuclear waste surrounded by water-saturated rock, the helium diffusion in ordinary Portland cement paste (OPC) was studied using disk form specimen at various water-to-cement (w/c) ratios. The helium diffusion in low-heat Portland cement paste containing fly-ash (LPF) was also studied. Apparent diffusion coefficients of helium in OPC paste were ∼1 x 10 -10 m 2 s -1 at 0.4 w/c ratio, independent of increase of w/c ratio. It is likely that the materials formation such as C-S-H and CH in capillary pores in OPC plays an important role on the helium diffusion rather than porosity increase. Apparent diffusion coefficient of helium in LPF was two orders of magnitude smaller than that in OPC. It is quite possible that the addition of fly-ash contributes to the formation of hydration products which markedly enhance discontinuity of capillary pore. The results of the present study on the two kinds of cement pastes give us valuable information about alternatives to release gas from cement package. (author)

CEMENT SLURRIES FOR GEOTHERMAL WELLS CEMENTING

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Nediljka Gaurina-Međimurec

1994-12-01

Full Text Available During a well cementing special place belongs to the cement slurry design. To ensure the best quality of cementing, a thorough understanding of well parameters is essential, as well as behaviour of cement slurry (especially at high temperatures and application of proven cementing techniques. Many cement jobs fail because of bad job planning. Well cementing without regarding what should be accomplished, can lead to well problems (channels in the cement, unwanted water, gas or fluid production, pipe corrosion and expensive well repairs. Cementing temperature conditions are important because bot-tomhole circulating temperatures affect slurry thickening time, arheology, set time and compressive strength development. Knowing the actual temperature which cement encounters during placement allows the selection of proper cementing materials for a specific application. Slurry design is affected by well depth, bottom hole circulating temperature and static temperature, type or drilling fluid, slurry density, pumping time, quality of mix water, fluid loss control, flow regime, settling and free water, quality of cement, dry or liquid additives, strength development, and quality of the lab cement testing and equipment. Most Portland cements and Class J cement have shown suitable performances in geot-hermal wells. Cement system designs for geothermal wells differ from those for conventional high temperature oil and gas wells in the exclusive use of silica flour instead of silica sand, and the avoidance of fly ash as an extender. In this paper, Portland cement behaviour at high temperatures is described. Cement slurry and set cement properties are also described. Published in literature, the composition of cement slurries which were tested in geothermal conditions and which obtained required compressive strength and water permeability are listed. As a case of our practice geothermal wells Velika Ciglena-1 and Velika Ciglena-la are described.

Utilization of Hospital Waste Ash in Concrete

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Shazim Ali Memon

2013-01-01

Full Text Available Hospital waste management is a huge problem in Pakistan. The annual production of medical waste produced from health care facilities, in Pakistan, is around 250,000 tons. This research paper is intended to evaluate the feasibility of using of hospital waste ash obtained from Pakistan Institute of Medical Sciences, Rawalpindi, Pakistan, as partial replacement of cement. The main variable in this research is the amount of hospital waste ash (2, 4, 6 and 8% by weight of cement while the amount of cementitious material, water to cementitious material ratio, fine and coarse aggregate content were kept constant. Test results substantiate that hospital waste ash can be used in concrete. XRD (X-Ray Diffraction of hospital waste ash showed that it is rich in calcite while scanning electron micrographs indicated that the particles of hospital waste ash have highly irregular shape. The slump value, density of fresh concrete and water absorption decreased with the increase in the quantity of hospital waste ash in the mix. At 3 days of testing, the compressive strength of mixes with hospital waste ash was higher than the control mix while at 7 and 28 days the CM (Control Mix showed higher strength than the hospital waste ash mixes except the mix containing 2% hospital waste ash by weight of cement.

Utilization of hospital waste ash in concrete

International Nuclear Information System (INIS)

Memon, S.; Sheikh, M.

2013-01-01

Hospital waste management is a huge problem in Pakistan. The annual production of medical waste produced from health care facilities, in Pakistan, is around 250,000 tons. This research paper is intended to evaluate the feasibility of using of hospital waste ash obtained from Pakistan Institute of Medical Sciences, Rawalpindi, Pakistan, as partial replacement of cement. The main variable in this research is the amount of hospital waste ash (2, 4, 6 and 8% by weight of cement) while the amount of cementitious material, water to cementitious material ratio, fine and coarse aggregate content were kept constant. Test results substantiate that hospital waste ash can be used in concrete. XRD (X-Ray Diffraction) of hospital waste ash showed that it is rich in calcite while scanning electron micrographs indicated that the particles of hospital waste ash have highly irregular shape. The slump value, density of fresh concrete and water absorption decreased with the increase in the quantity of hospital waste ash in the mix. At 3 days of testing, the compressive strength of mixes with hospital waste ash was higher than the control mix while at 7 and 28 days the CM (Control Mix) showed higher strength than the hospital waste ash mixes except the mix containing 2% hospital waste ash by weight of cement. (author)

Utilization technology on slurried ash

Energy Technology Data Exchange (ETDEWEB)

Kanbe, Yoshio; Yasuda, Minoru; Furuki, Yasuhiko [The Coal Mining Research Centre, Japan, Tokyo, Japan; Electric Power Development Co., Ltd., Tokyo (Japan))

1987-08-01

Three research results of the utilization technology on slurried ash were reported. As for the utilization as the fly ash quick setting (FQS) backfill grout for tail void in shield works of tunneling, grout blending was simplified, the blended solution of cement, clay, additives and water was stabilized, and a favorable workability and long term durability were obtained. As for the utilization as the material of a SMW (soil mixing wall) method for continuous walls in long shaft digging, a fly ash-gypsum-cement (FGC) stabilizer showed an excellent workability and remarkably high water-tightness as compared with conventional cement bentonite. As for the utilization as the material of an injection method of overlay mats in foundation works of light weight structures on the sea bed mud foundation, since a FGC concrete weight in water was remarkably light as 0.7t/m{sup 3}, no both large mold form strength and vibration compacting were required. 10 figs., 8 tabs.

Geotechnical properties of ash deposits near Hilo, Hawaii

Science.gov (United States)

Wieczorek, G.F.; Jibson, R.W.; Wilson, R.C.; Buchanan-Banks, J. M.

1982-01-01

Two holes were hand augered and sampled in ash deposits near Hilo, Hawaii. Color, water content and sensitivity of the ash were measured in the field. The ash alternated between reddish brown and dark reddish brown in color and had water contents as high as 392%. A downhole vane shear device measured sensitivities as high as 6.9. A series of laboratory tests including grain size distribution, Atterberg limits, X-ray diffraction analysis, total carbon determination, vane shear, direct shear and triaxial tests were performed to determine the composition and geotechnical properties of the ash. The ash is very fine grained, highly plastic and composed mostly of gibbsite and amorphous material presumably allophane. The ash has a high angle of internal friction ranging from 40-43? and is classified as medium to very sensitive. A series of different ash layers was distinguished on the basis of plasticity and other geotechnical properties. Sensitivity may be due to a metastable fabric, cementation, leaching, high organic content, and thixotropy. The sensitivity of the volcanic ash deposits near Hilo is consistent with documented slope instability during earthquakes in Hawaii. The high angles of internal friction and cementation permit very steep slopes under static conditions. However, because of high sensitivity of the ash, these slopes are particularly susceptible to seismically-induced landsliding.

Effect of Admixtures on the Yield Stresses of Cement Pastes under High Hydrostatic Pressures.

Science.gov (United States)

Yim, Hong Jae; Kim, Jae Hong; Kwon, Seung Hee

2016-03-02

When cement-based materials are transported at a construction site, they undergo high pressures during the pumping process. The rheological properties of the materials under such high pressures are unknown, and estimating the workability of the materials after pumping is a complex problem. Among various influential factors on the rheology of concrete, this study investigated the effect of mineral and chemical admixtures on the high-pressure rheology. A rheometer was fabricated that could measure the rheological properties while maintaining a high pressure to simulate the pumping process. The effects of superplasticizer, silica fume, nanoclay, fly ash, or ground granulated blast furnace slag were investigated when mixed with two control cement pastes. The water-to-cement ratios were 0.35 and 0.50.

Effect of Admixtures on the Yield Stresses of Cement Pastes under High Hydrostatic Pressures

Directory of Open Access Journals (Sweden)

Hong Jae Yim

2016-03-01

Full Text Available When cement-based materials are transported at a construction site, they undergo high pressures during the pumping process. The rheological properties of the materials under such high pressures are unknown, and estimating the workability of the materials after pumping is a complex problem. Among various influential factors on the rheology of concrete, this study investigated the effect of mineral and chemical admixtures on the high-pressure rheology. A rheometer was fabricated that could measure the rheological properties while maintaining a high pressure to simulate the pumping process. The effects of superplasticizer, silica fume, nanoclay, fly ash, or ground granulated blast furnace slag were investigated when mixed with two control cement pastes. The water-to-cement ratios were 0.35 and 0.50.

Hydration studies of calcium sulfoaluminate cements blended with fly ash

Energy Technology Data Exchange (ETDEWEB)

García-Maté, M.; De la Torre, A.G. [Departamento de Química Inorgánica, Cristalografía y Mineralogía, Universidad de Málaga, 29071 Málaga (Spain); León-Reina, L. [Servicios Centrales de Apoyo a la Investigación, Universidad de Málaga, 29071 Málaga (Spain); Aranda, M.A.G. [Departamento de Química Inorgánica, Cristalografía y Mineralogía, Universidad de Málaga, 29071 Málaga (Spain); CELLS-Alba synchrotron, Carretera BP 1413, Km. 3.3, E-08290 Cerdanyola, Barcelona (Spain); Santacruz, I., E-mail: isantacruz@uma.es [Departamento de Química Inorgánica, Cristalografía y Mineralogía, Universidad de Málaga, 29071 Málaga (Spain)

2013-12-15

The main objective of this work is to study the hydration and properties of calcium sulfoaluminate cement pastes blended with fly ash (FA) and the corresponding mortars at different hydration ages. Laboratory X-ray powder diffraction, rheological studies, thermal analysis, porosimetry and compressive strength measurements were performed. The analysis of the diffraction data by Rietveld method allowed quantifying crystalline phases and overall amorphous contents. The studied parameters were: i) FA content, 0, 15 and 30 wt.%; and ii) water addition, water-to-CSA mass ratio (w/CSA = 0.50 and 0.65), and water-to-binder mass ratio (w/b = 0.50). Finally, compressive strengths after 6 months of 0 and 15 wt.% FA [w/CSA = 0.50] mortars were similar: 73 ± 2 and 72 ± 3 MPa, respectively. This is justified by the filler effect of the FA as no strong evidences of reactivity of FA with CSA were observed. These results support the partial substitution of CSA cements with FA with the economic and environmental benefits.

Evaluation of Strength Characteristics of Laterized Concrete with Corn Cob Ash (CCA) Blended Cement

Science.gov (United States)

Ikponmwosa, E. E.; Salau, M. A.; Kaigama, W. B.

2015-11-01

Agricultural wastes are dumped in landfills or left on land in which they constitute nuisance. This study presents the results of investigation of strength characteristics of reinforced laterized concrete beams with cement partially replaced with corn cob (agricultural wastes) ash (CCA). Laterized concrete specimen of 25% laterite and 75% sharp sand were made by blending cement with corn cob ash at 0 to 40% in steps of 10%. A concrete mix ratio of 1:2:4 was used to cast 54 cubes of 150×150×150mm size and 54 beams of dimension 750×150×150mm. The results show that the consistency and setting time of cement increased as the percentage replacement of cement with CCA increased while the workability and density of concrete decreased as the percentage of CCA increased. There was a decrease in compressive strength when laterite was introduced to the concrete from 25.04 to 22.96N/mm2 after 28 days and a continual reduction in strength when CCA was further added from 10% to 40% at steps of 10%. Generally, the beam specimens exhibited majorly shear failure with visible diagonal cracks extending from support points to the load points. The corresponding central deflection in beams, due to two points loading, increased as the laterite was added to the concrete mix but reduced and almost approaching that of the control as 10% CCA was added. The deflection then increased as the CCA content further increased to 20%, 30% and 40% in the mix. It was also noted that the deflection of all percentage replacement including 40% CCA is less than the standard recommended maximum deflection of the beam. The optimal flexural strength occurred with 10% CCA content.

Rice husk ash with high carbon content proves favourable for soil stabilization

NARCIS (Netherlands)

Pham, P.V.; van der Star, WRL; van Paassen, L.A.; Ye, G.

2015-01-01

Rice husk ash is a promising pozzolanic material produced from rice husk burning and has significant potential a sustainable replacement for cement in construction and ground improvement applications. In this study the effect of burning conditions on the ash reactivity and its potential for soil

Geotechnical Properties of Clayey Soil Stabilized with Cement ...

African Journals Online (AJOL)

ADOWIE PERE

2017-12-31

Dec 31, 2017 ... ... to investigate the different effects of cement-sawdust ash and cement on a ... Keywords: Cement, Saw dust, strength test subgrade material, highway construction ... characteristics of lateritic soil stabilized with sawdust ash.

Greenlandic Waste Incineration Fly And Bottom Ash As Secondary Resource In Mortar

DEFF Research Database (Denmark)

Kirkelund, Gunvor Marie; Ottosen, Lisbeth M.; Jensen, Pernille Erland

2016-01-01

Today, 900 tons incineration fly ash is shipped abroad annually from Greenland for deposits, whereas the 6,000 tons incineration bottom ash is deposited locally. These incineration ashes could be valuable in concrete production, where the cement has to be shipped to Greenland. For this purpose...... and cement with fly ash. Based on the compressive strength tests, it is found that using Greenlandic incineration ashes in mortar as 5% cement replacement could consume all ash instead of disposals, and could thus turn the ashes into a local resource and simultaneously reduce the import of cement....

Effect of Copolymer Latexes on Physicomechanical Properties of Mortar Containing High Volume Fly Ash as a Replacement Material of Cement

Directory of Open Access Journals (Sweden)

El-Sayed Negim

2014-01-01

Full Text Available This paper investigates the physicomechanical properties of mortar containing high volume of fly ash (FA as partial replacement of cement in presence of copolymer latexes. Portland cement (PC was partially replaced with 0, 10, 20, 30 50, and 60% FA. Copolymer latexes were used based on 2-hydroxyethyl acrylate (2-HEA and 2-hydroxymethylacrylate (2-HEMA. Testing included workability, setting time, absorption, chemically combined water content, compressive strength, and scanning electron microscopy (SEM. The addition of FA to mortar as replacement of PC affected the physicomechanical properties of mortar. As the content of FA in the concrete increased, the setting times (initial and final were elongated. The results obtained at 28 days of curing indicate that the maximum properties of mortar occur at around 30% FA. Beyond 30% FA the properties of mortar reduce and at 60% FA the properties of mortar are lower than those of the reference mortar without FA. However, the addition of polymer latexes into mortar containing FA improved most of the physicomechanical properties of mortar at all curing times. Compressive strength, combined water, and workability of mortar containing FA premixed with latexes are higher than those of mortar containing FA without latexes.

Mechanical Properties and Shear Strengthening Capacity of High Volume Fly Ash-Cementitious Composite

Science.gov (United States)

Joseph, Aswin K.; Anand, K. B.

2018-02-01

This paper discusses development of Poly Vinyl Alcohol (PVA) fibre reinforced cementitious composites taking into account environmental sustainability. Composites with fly ash to cement ratios from 0 to 3 are investigated in this study. The mechanical properties of HVFA-cement composite are discussed in this paper at PVA fiber volume fraction maintained at 1% of total volume of composite. The optimum replacement of cement with fly ash was found to be 75%, i.e. fly ash to cement ratio (FA/C) of 3. The increase in fiber content from 1% to 2% showed better mechanical performance. A strain capacity of 2.38% was obtained for FA/C ratio of 3 with 2% volume fraction of fiber. With the objective of evaluating the performance of cementitious composites as a strengthening material in reinforced concrete beams, the beams deficient in shear capacity were strengthened with optimal mix having 2% volume fraction of fiber as the strengthening material and tested under four-point load. The reinforced concrete beams designed as shear deficient were loaded to failure and retrofitted with the composite in order to assess the efficiency as a repair material under shear.

Effect of Tartaric Acid on Hydration of a Sodium-Metasilicate-Activated Blend of Calcium Aluminate Cement and Fly Ash F

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Tatiana Pyatina

2016-05-01

Full Text Available An alkali-activated blend of aluminum cement and class F fly ash is an attractive solution for geothermal wells where cement is exposed to significant thermal shocks and aggressive environments. Set-control additives enable the safe cement placement in a well but may compromise its mechanical properties. This work evaluates the effect of a tartaric-acid set retarder on phase composition, microstructure, and strength development of a sodium-metasilicate-activated calcium aluminate/fly ash class F blend after curing at 85 °C, 200 °C or 300 °C. The hardened materials were characterized with X-ray diffraction, thermogravimetric analysis, X-ray computed tomography, and combined scanning electron microscopy/energy-dispersive X-ray spectroscopy and tested for mechanical strength. With increasing temperature, a higher number of phase transitions in non-retarded specimens was found as a result of fast cement hydration. The differences in the phase compositions were also attributed to tartaric acid interactions with metal ions released by the blend in retarded samples. The retarded samples showed higher total porosity but reduced percentage of large pores (above 500 µm and greater compressive strength after 300 °C curing. Mechanical properties of the set cements were not compromised by the retarder.

Effect of Tartaric Acid on Hydration of a Sodium-Metasilicate-Activated Blend of Calcium Aluminate Cement and Fly Ash F.

Science.gov (United States)

Pyatina, Tatiana; Sugama, Toshifumi; Moon, Juhyuk; James, Simon

2016-05-27

An alkali-activated blend of aluminum cement and class F fly ash is an attractive solution for geothermal wells where cement is exposed to significant thermal shocks and aggressive environments. Set-control additives enable the safe cement placement in a well but may compromise its mechanical properties. This work evaluates the effect of a tartaric-acid set retarder on phase composition, microstructure, and strength development of a sodium-metasilicate-activated calcium aluminate/fly ash class F blend after curing at 85 °C, 200 °C or 300 °C. The hardened materials were characterized with X-ray diffraction, thermogravimetric analysis, X-ray computed tomography, and combined scanning electron microscopy/energy-dispersive X-ray spectroscopy and tested for mechanical strength. With increasing temperature, a higher number of phase transitions in non-retarded specimens was found as a result of fast cement hydration. The differences in the phase compositions were also attributed to tartaric acid interactions with metal ions released by the blend in retarded samples. The retarded samples showed higher total porosity but reduced percentage of large pores (above 500 µm) and greater compressive strength after 300 °C curing. Mechanical properties of the set cements were not compromised by the retarder.

Strength development in concrete with wood ash blended cement and use of soft computing models to predict strength parameters.

Science.gov (United States)

Chowdhury, S; Maniar, A; Suganya, O M

2015-11-01

In this study, Wood Ash (WA) prepared from the uncontrolled burning of the saw dust is evaluated for its suitability as partial cement replacement in conventional concrete. The saw dust has been acquired from a wood polishing unit. The physical, chemical and mineralogical characteristics of WA is presented and analyzed. The strength parameters (compressive strength, split tensile strength and flexural strength) of concrete with blended WA cement are evaluated and studied. Two different water-to-binder ratio (0.4 and 0.45) and five different replacement percentages of WA (5%, 10%, 15%, 18% and 20%) including control specimens for both water-to-cement ratio is considered. Results of compressive strength, split tensile strength and flexural strength showed that the strength properties of concrete mixture decreased marginally with increase in wood ash contents, but strength increased with later age. The XRD test results and chemical analysis of WA showed that it contains amorphous silica and thus can be used as cement replacing material. Through the analysis of results obtained in this study, it was concluded that WA could be blended with cement without adversely affecting the strength properties of concrete. Also using a new statistical theory of the Support Vector Machine (SVM), strength parameters were predicted by developing a suitable model and as a result, the application of soft computing in structural engineering has been successfully presented in this research paper.

Characterization of bottom ashes from coal pulverized power plants to determine their potential use feasibility

International Nuclear Information System (INIS)

Menendez, E.; Alvaro, A. M.; Argiz, C.; Parra, J. L.; Moragues, A.

2013-01-01

The disposal of coal by products represents environmental and economical problems around the world. Therefore, the reuse and valorisation of this waste has become an important issue in the last decades. While high-value construction products containing fly ash were developed and its use is actually totally accepted as an addition to cement, the use of the bottom ash as supplementary cementitious material has not been allow. This paper examines the chemical and physical properties of fly ashes and bottom ashes from two different coal power plants in order to compare them and analyse the potential feasibility of bottom ash as cement replacement. The mechanical properties of cement mortars made with different percentages of both ashes were also study. The results obtained showed similar chemical composition of both kinds of ashes. The compressive strength values of mortars with 10 % and 25 % of cement replacement (at 28 days) were above the limits established in European standards and there were not significant differences between fly ash and bottom ash from both origins. (Author)

Development of Self-Consolidating High Strength Concrete Incorporating Treated Palm Oil Fuel Ash

Directory of Open Access Journals (Sweden)

Belal Alsubari

2015-04-01

Full Text Available Palm oil fuel ash (POFA has previously been used as a partial cement replacement in concrete. However, limited research has been undertaken to utilize POFA in high volume in concrete. This paper presents a study on the treatment and utilization of POFA in high volume of up to 50% by weight of cement in self-consolidating high strength concrete (SCHSC. POFA was treated via heat treatment to reduce the content of unburned carbon. Ordinary Portland cement was substituted with 0%, 10%, 20%, 30%, and 50% treated POFA in SCHSC. Tests have been conducted on the fresh properties, such as filling ability, passing ability and segregation resistance, as well as compressive strength, drying shrinkage and acid attack resistance to check the effect of high volume treated POFA on SCHSC. The results revealed that compared to the control concrete mix, the fresh properties, compressive strength, drying shrinkage, and resistance against acid attack have been significantly improved. Conclusively, treated POFA can be used in high volume as a cement replacement to produce SCHSC with an improvement in its properties.

Development of Self-Consolidating High Strength Concrete Incorporating Treated Palm Oil Fuel Ash

Science.gov (United States)

Alsubari, Belal; Shafigh, Payam; Jumaat, Mohd Zamin

2015-01-01

Palm oil fuel ash (POFA) has previously been used as a partial cement replacement in concrete. However, limited research has been undertaken to utilize POFA in high volume in concrete. This paper presents a study on the treatment and utilization of POFA in high volume of up to 50% by weight of cement in self-consolidating high strength concrete (SCHSC). POFA was treated via heat treatment to reduce the content of unburned carbon. Ordinary Portland cement was substituted with 0%, 10%, 20%, 30%, and 50% treated POFA in SCHSC. Tests have been conducted on the fresh properties, such as filling ability, passing ability and segregation resistance, as well as compressive strength, drying shrinkage and acid attack resistance to check the effect of high volume treated POFA on SCHSC. The results revealed that compared to the control concrete mix, the fresh properties, compressive strength, drying shrinkage, and resistance against acid attack have been significantly improved. Conclusively, treated POFA can be used in high volume as a cement replacement to produce SCHSC with an improvement in its properties.

Solidification of Simulated Radioactive Incineration Ash by Alkali-activated Slag Composite Cement

International Nuclear Information System (INIS)

Li changcheng; Cui Qi; Zhao Yanhong; Pan Sheqi

2010-01-01

Simulated radioactive incineration ash (SRIA) was solidified by alkali-activated slag composite cement (AASCC) modified by metakaolin, zeolite, and polymer emulsion powder. The results show that the performance of solidified waste form containing 40% SRIA meets the requirements of GB 14569.1-93. The lowest leaching rate of Cs + on 42nd days reaches 1.32 x 10 -4 cm/d (GB 7023-86,25 degree C), cumulative leach percentage is only 0.041 cm. Also, the lowest 28 days compressive strength of solidified waste form is 45.6 MPa, and later strength growth is still high. The fast setting characteristic of AASCC overcomes effectively the disadvantageous influence caused by some components in SRIA on hydration of cement. The compressive strength of solidified waste is enhanced remarkably, and the ability of immobilizing radionuclide ions is also improved. This is mainly due to synergistic effect between metakaolin and zeolite. Polymer modification also improves the performance of solidified waste form significantly. The three-dimensional polymer network structure formed by emulsion powder in solidified waste form enhances its toughness and impact resistance, and the durability is improved by reducing interconnected pores and optimizing pore structure. However,it also results in reduction in compressive strength. Thus, it is concluded that the suitable dosage percentage is 5%. (authors)

Microstructural analysis of the potential of sugarcane bagasse ash as a pozzolan material in cement composites; Analise microestrutural do potencial das cinzas de bagaco de cana-de-acucar como material pozolanico em compositos cimenticios

Energy Technology Data Exchange (ETDEWEB)

Pereira, A.M.; Assuncao, C.C.; Guimaraes, L. de M.; Malmonge, J.A.; Tashima, M.M; Akasaki, J.L., E-mail: jorge.akasaki@gmail.com [Universidade Estadual Paulista Julio de Mesquita Filho (UNESP), Ilha Solteira, SP (Brazil). Faculdade de Engenharia

2016-07-01

For civil construction, the ash obtained by burning sugarcane bagasse (SCBA) in sugar-cane industry is being treated as a pozzolan material because, in addition to containing high amounts of silicon and aluminium oxides, can promote reduction of the environmental impact caused by cement production, since this alternative material may partially replace the Portland cement.The present study evaluated the pozzolanic potential of the SCBA, from different states of Brazil (Sao Paulo (SP), Goias (GO) and Mato Grosso (MT)). The reactivity of the material was analyzed by microstructural characterization, besides the pastes production (lime / SCBA and cement / SCBA) for the analysis of the hydration products formed, which are evaluated by TG and SEM. There was a decrease in the formation of ettringite in the matrixes, inversely proportional to the amount of ash, which favored the reduction of the cracking in cementitious matrices. It has also observed that the pastes produced with the ashes from State of SP showed greater fixation of lime and, consequently, a high reactivity. (author)

A Review of Partial Replacement of Cement with some Agro Wastes

African Journals Online (AJOL)

user

INTRODUCTION. The high cost of cement, ... Research on alternative to cement, has so far centred on the partial ... MATERIALS AND METHODS .... 2 : Compound Composition of Acha Husk Ash (AHA) Mixed with Cement(C). Using. Bogue's ...

Evaluation of the suitability for concrete using fly ash in N.P.P. structures

International Nuclear Information System (INIS)

Cho, M. S.; Song, Y. C.; Kim, S. W.; Ko, K. T.

2002-01-01

The nuclear power plant structures constructed in Korea has been generally used type V cement(sulfate-resisting Portland cement), but according to the study results reported recently, it shows that type V cement is superior the resistance of sulfate attack, but the resistance of salt damage is weaker than type I cement. It is increased the demands on the use of mineral admixtures such as fly ash, ground granulated blast-furnace slag instead of type V cement in order to improve the durability of concrete structures. But the study on concrete mixed with fly ash in Korea has been mainly performed on rheology and strength properties of the concrete. Therefore, this study is to improve the durability of concrete structures of N.P.P. as using fly ash cement instead of type V cement. As a results, the concrete containing fly ash is improved the resistance to salt attack, sulfate attack and freezing-thawing and is deteriorated the carbonation. But if it is used the concrete with high strength or low water-powder ratio, the concrete have not problem on the durability

Effect of incorporation of fly ash and granulated blast furnace in the electrochemical behavior of concretes of commercial cement

International Nuclear Information System (INIS)

Gutierrez-Junco, O. J.; Pineda-Triana, Y.; Vera-Lopez, E.

2015-01-01

This paper presents the findings of the research properties evaluation pastes of commercial cement (CPC), mixed with fly ash (FA) and granulated blast furnace slag (GBFS). Initially, the sample of 30 combinations were evaluated in terms of compressive strength to establish the optimal proportions from raw material. After that, four optimized blends were characterized during the setting and hardening process. Electrochemical tests were performed on concrete cylinders samples prepared with cementitious materials and a structural steel rod placed in the center of the specimen. With the objective to evaluate the performance before corrosion, thermodynamic and kinetic aspects were taken into consideration. The findings showed that commercial cements blended with fly ash and blast furnace slag as the ones used in this research presents a decreased behavior in mechanical and corrosion strength regarding to CPC. (Author)

THE INFLUENCE OF CaO AND P2O5 OF BONE ASH UPON THE REACTIVITY AND THE BURNABILITY OF CEMENT RAW MIXTURES

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TOMÁŠ IFKA

2012-03-01

Full Text Available The influence of CaO and P2O5 upon the reactivity of cement raw meal was investigated in this paper. Ash of bone meal containing Ca3(PO42 - 3CaO·P2O5 was used as the source of P2O5. Two series of samples with different content of the ash of bone meal were prepared. In the first series, the ash of bone was added into cement raw meal. The second series of samples were prepared by considering ash as one of CaO sources. Therefore, the total content of CaO in cement raw meal was kept constant, while the amount of P2O5 increased. These different series of samples were investigated by analyzing free lime content in the clinkers. The XRD analysis and Electron Micro Probe Analyzer analysis of the clinkers were also carried out. Two parameters were used to characterize the reactivity of cement raw meal: content of free lime and Burnability Index (BI calculated from free lime content in both series of samples burnt at 1350 ºC, 1400 ºC, 1450 ºC and 1500 ºC. According to the first parameter, P2O5 content that drastically makes worse the reactivity of cement raw meal was found at 1.11 wt.% in the first series, while this limit has reached 1.52 wt.% in the second one. According to the BI, the limit of P2O5 was found at 1.42 wt. % in the first series and 1, 61 wt.% in the second one. Furthermore, EPMA has demonstrated the presence of P2O5 in both calcium silicate phases forming thus solid solutions.

Inorganic contaminants attenuation in acid mine drainage by fly ash and fly ash-ordinary Portland cement (OPC) blends : column experiments

International Nuclear Information System (INIS)

Gitari, W.M.; Petrik, L.F.; Etchebers, O.; Key, D.L.; Okujeni, C.

2010-01-01

The infiltration of acid mine drainage (AMD) material into mine voids is one of the environmental impacts of underground coal mining. In this study, the mitigation of AMD in a mine void was simulated in laboratory conditions. Various mixtures of fly ash, solid residues, and Portland cement were added to packed columns over a 6-month period. The fly ash additions generated near-neutral to alkaline pH levels, which in turn induced precipitation, co-precipitation, and adsorption contaminant attenuation mechanisms. A modelling study demonstrated that the precipitation of ferrihydrite, Al-hydroxides, Al-oxyhydroxysulphates, gypsum, ettringite, manganite, and rhodochrosite lowered contaminant levels. Results of the study indicated that the pH regime and acidity level of the AMD strongly influenced both the leaching of the toxic trace elements as well as the attenuation of the AMD. 3 refs., 2 figs.

Effect of total cementitious content on shear strength of high-volume fly ash concrete beams

International Nuclear Information System (INIS)

Arezoumandi, Mahdi; Volz, Jeffery S.; Ortega, Carlos A.; Myers, John J.

2013-01-01

Highlights: ► Existing design standards conservatively predicted the capacity of the HVFAC beams. ► In general, the HVFAC beams exceeded the code predicted shear strengths. ► The cementitious content did not have effect on the shear behavior of the HVFAC beams. - Abstract: The production of portland cement – the key ingredient in concrete – generates a significant amount of carbon dioxide. However, due to its incredible versatility, availability, and relatively low cost, concrete is the most consumed manmade material on the planet. One method of reducing concrete’s contribution to greenhouse gas emissions is the use of fly ash to replace a significant amount of the cement. This paper compares two experimental studies that were conducted to investigate the shear strength of full-scale beams constructed with high-volume fly ash concrete (HVFAC) – concrete with at least 50% of the cement replaced with fly ash. The primary difference between the two studies involved the amount of cementitious material, with one mix having a relatively high total cementitious content (502 kg/m 3 ) and the other mix having a relatively low total cementitious content (337 kg/m 3 ). Both mixes utilized a 70% replacement of portland cement with a Class C fly ash. Each of these experimental programs consisted of eight beams (six without shear reinforcing and two with shear reinforcing in the form of stirrups) with three different longitudinal reinforcement ratios. The beams were tested under a simply supported four-point loading condition. The experimental shear strengths of the beams were compared with both the shear provisions of selected standards (US, Australia, Canada, Europe, and Japan) and a shear database of conventional concrete (CC) specimens. Furthermore, statistical data analyses (both parametric and nonparametric) were performed to evaluate whether or not there is any statistically significant difference between the shear strength of both mixes. Results of these

Sewage sludge ash (SSA in high performance concrete: characterization and application

Directory of Open Access Journals (Sweden)

C. M. A. Fontes

Full Text Available ABSTRACT Sewage sludge originated from the process of treatment of wastewater has become an environmental issue for three main reasons: contains pathogens, heavy metals and organic compounds that are harmful to the environmental and human health; high volumes are daily generated; and shortage of landfill sites for proper disposal. This research deals with the viability study of sewage sludge utilization, after calcination process, as mineral admixture in the production of concrete. High-performance concretes were produced with replacement content of 5% and 10% by weight of Portland cement with sewage sludge ash (SSA. The influence of this ash was analyzed through physical and mechanical tests. Analysis showed that the mixtures containing SSA have lower values of compressive strength than the reference. The results of absorptivity, porosity and accelerated penetration of chloride ions, presents that mixtures containing ash showed reductions compared to the reference. This indicates that SSA provided refinement of the pore structure, which was confirmed by mercury intrusion porosimetry test.

Pemanfaatan limbah abu terbang (fly ash) , abu dasar (bottom ash) batubara dan limbah padat (sludge) industri karet sebagai bahan campuran pada pembuatan batako

OpenAIRE

Faisal, Hendri

2012-01-01

Brick-making research has been conducted from a mixture of fly ash as a cement mixed with aggregate materials based bottom ash and sludge, and sand, where fly ash and cement used as an adhesive matrix. The percentage addition of fly ash is 10%, 20%, 30%, 40% and 50% of initial weight of cement. The percentage addition of bottom ash and sludge as an aggregate is 5%, 10%, 15%, 20% and 25% of initial weight of sand with the time of hardening for 28 days. Parameter tests performed include: metals...

Formulating a low-alkalinity cement for radioactive waste repositories

Energy Technology Data Exchange (ETDEWEB)

Coumes, C. Cau Dit; Courtois, S.; Leclercq, S.; Bourbon, X

2004-07-01

A multi-annual research program has been launched in January 2003 by CEA, EDF and ANDRA in order to formulate and characterize low-alkalinity and low-heat cements which would be compatible with an underground waste repository environment. Four types of bindings have been investigated: binary blends of Portland cement and silica fume or metakaolin, as well as ternary blends of Portland cement, fly ash and silica fume or metakaolin. Promising results have been obtained with a mixture comprising 37.5% Portland cement, 32.5% silica fume, and 30% fly ash: pH of water in equilibrium with fully hydrated cement is below 11. Moreover, silica fume compensates for the low reactivity of fly ash, while fly ash allows to reduce water demand, heat release, and dimensional variations of cement pastes and mortars. (authors)

Formulating a low-alkalinity cement for radioactive waste repositories

International Nuclear Information System (INIS)

Coumes, C. Cau Dit; Courtois, S.; Leclercq, S.; Bourbon, X.

2004-01-01

A multi-annual research program has been launched in January 2003 by CEA, EDF and ANDRA in order to formulate and characterize low-alkalinity and low-heat cements which would be compatible with an underground waste repository environment. Four types of bindings have been investigated: binary blends of Portland cement and silica fume or metakaolin, as well as ternary blends of Portland cement, fly ash and silica fume or metakaolin. Promising results have been obtained with a mixture comprising 37.5% Portland cement, 32.5% silica fume, and 30% fly ash: pH of water in equilibrium with fully hydrated cement is below 11. Moreover, silica fume compensates for the low reactivity of fly ash, while fly ash allows to reduce water demand, heat release, and dimensional variations of cement pastes and mortars. (authors)

Quality characteristics of Greek fly ashes and potential uses

Energy Technology Data Exchange (ETDEWEB)

Skodras, G.; Grammelis, P.; Kakaras, E. [Institute for Solid Fuels Technology and Applications, Ptolemais (Greece); Karangelos, D.; Anagnostakis, M.; Hinis, E. [Nuclear Engineering Section, Mechanical Engineering Department, National Technical University of Athens, Athens (Greece)

2007-01-15

The main characteristics of fly ash from Greek coal-fired boilers are presented in this paper in relation to its exploitation potential. Both fuel and fly ash samples were collected and analyzed according to the ASTM Standards. Apart from the typical analyses (proximate, ultimate, ash analysis and calorific value), an ICP-AES spectrometer was used for the analysis of heavy metals in the ash. Experimental measurements in order to determine the radioactivity content of raw fuel and the fly ash were carried out as well. A representative fly ash sample from Ptolemais power plant was evaluated and tested as filler in Self-Compacting Concrete (SCC). Ashes from the Greek brown coal are classified in type C, most of the fly ash being produced in Ptolemais of Northern Greece, while the rest in Megalopolis. Ptolemais fly ash is rich in calcium compounds, while Megalopolis fly ash contains more pyrite. Increased heavy metal concentrations are observed in the fly ash samples of Greek coal. Greek fly ash appears to have not only pozzolanic but also hydraulic behaviour. Furthermore, Greek fly ash, depending on its origin, may have relatively high natural radioactivity content, reaching in the case of Megalopolis fly ash 1 kBq kg{sup -1} of {sup 226}Ra. The laboratory results showed that fly ashes can be a competitive substitute to conventional limestone filler material in SCC. Fly ash is mostly used in Greece in cement industry replacing cement clinker and aiming to the production of special types of Portland cements. However, a more aggressive utilisation strategy should be developed, since low quantities of the total produced fly ash are currently further utilised. (author)

Experimental studies on effect of Date Seed Ash (DSA) on strength properties of cement sand mortar

Science.gov (United States)

Gunarani, G. I.; Chakkravarthy, S. P.

2017-07-01

The need for alternative material for the cement is arising and being compromised by many engineering researchers. However, the growing demand and surging prices of raw materials challenges the constructional field. India, being one of the largest agricultural economy, produces a quantitative volume of agro-waste that is being dumped. In the conventional concrete production, coarse aggregate (CA) plays an important filler material. The initial study on date seed as a replacement for CA was not successful. This study primarily focuses on Date seed ash as a replacement material for ordinary Portland cement. OPC was replaced by Date Palm Seed Ash (DPSA) in the ratio up to 10% in terms of 2% interval. The main objective of this paper was to study the variation of strength properties of mortar by DPSA in specified ratio along with curing period of 3,7,14 and 28 days. The stress strain behavior has indicated a significant improvement. The overall results indicated the increase in replacing ratio, decreases the strength properties. However the physical, chemical and mechanical properties increased gradually in strength in minimal ratio.

Strength development in concrete with wood ash blended cement and use of soft computing models to predict strength parameters

Directory of Open Access Journals (Sweden)

S. Chowdhury

2015-11-01

Full Text Available In this study, Wood Ash (WA prepared from the uncontrolled burning of the saw dust is evaluated for its suitability as partial cement replacement in conventional concrete. The saw dust has been acquired from a wood polishing unit. The physical, chemical and mineralogical characteristics of WA is presented and analyzed. The strength parameters (compressive strength, split tensile strength and flexural strength of concrete with blended WA cement are evaluated and studied. Two different water-to-binder ratio (0.4 and 0.45 and five different replacement percentages of WA (5%, 10%, 15%, 18% and 20% including control specimens for both water-to-cement ratio is considered. Results of compressive strength, split tensile strength and flexural strength showed that the strength properties of concrete mixture decreased marginally with increase in wood ash contents, but strength increased with later age. The XRD test results and chemical analysis of WA showed that it contains amorphous silica and thus can be used as cement replacing material. Through the analysis of results obtained in this study, it was concluded that WA could be blended with cement without adversely affecting the strength properties of concrete. Also using a new statistical theory of the Support Vector Machine (SVM, strength parameters were predicted by developing a suitable model and as a result, the application of soft computing in structural engineering has been successfully presented in this research paper.

Improved cement mortars by addition of carbonated fly ash from solid waste incinerators

Directory of Open Access Journals (Sweden)

López-Zaldívar, O.

2015-09-01

Full Text Available This article presents the results of a research developing high performance cement mortars with the addition of municipal solid waste incineration fly ash (MSWIFA stabilized as insoluble carbonates. The encapsulation of hazardous wastes in mortar matrixes has also been achieved. The ashes present high concentrations of chlorides, Zn and Pb. A stabilization process with NaHCO3 has been developed reducing 99% the content of chlorides. Developed mortars replace 10% per weight of the aggregates by treated MSWIFA. Physical/mechanical properties of these mortars have been studied. Presence of Zn, Pb, Cu and Cd has been also analyzed confirming that leaching of these heavy metal ions is mitigated. Conclusions prove better behavior of CAC and CSA mortars than those of CEM-I and CEM-II cement. Results are remarkable for the CAC mortars, improving reference strengths in more than 25%, which make them a fast-curing product suitable for the repair of structures or industrial pavements.Este artículo presenta los resultados del desarrollo de morteros mejorados con la incorporación de cenizas volantes de residuos sólidos urbanos inertizadas en forma de carbonatos. Además se consigue la encapsulación de un residuo peligroso. Las cenizas presentan una alta concentración de cloruros, Zn y Pb. Se ha desarrollado un proceso de estabilización con NaHCO3 reduciendo en un 99% el contenido de cloruros. Los morteros reemplazan un 10% en peso del árido por cenizas tratadas. Se han analizado sus propiedades físico/mecánicas y la presencia de Zn, Pb, Cu y Cd. Se demuestra un mejor comportamiento de los morteros de CAC y CSA que los de CEM-I y CEM-II y se mitiga el lixiviado de metales pesados. Los resultados son significativos en los morteros CAC al mejorar las resistencias de los de referencia en un 25%. Los morteros desarrollados son de curado rápido adecuados para la reparación de estructuras o soleras industriales.

Thermal properties of fly ash substituted slag cement waste forms for disposal of Savannah River Plant salt waste

International Nuclear Information System (INIS)

Roy, D.M.; Kaushal, S.; Licastro, P.H.; Langton, C.A.

1985-01-01

Waste processing at the Savannah River Plant will involve reconstitution of the salts (NaNO 3 , NaNO 2 , NaOH, etc.) into a concentrated solution (32 weight percent salts) followed by solidification in a cement-based waste form for burial. The stability and mechanical durability of such a 'saltstone monolith' will depend largely on the temperature reached due to heat of hydration and the thermal properties of the waste form. Fly ash has been used as an inexpensive constituent and to moderate the hydration and setting processes so as to avoid reaching prohibitively high temperatures which could cause thermal stresses. Both high-calcium and low-calcium fly ashes have been studied for this purpose. Other constituents of these mixes include granulated blast furnace slag and finely crushed limestone. Adiabatic temperature increase and thermal conductivity of these mixes have been studied and related x-ray diffraction and scanning electron microscopy studies carried out to understand the hydration process

A new quantification method based on SEM-EDS to assess fly ash composition and study the reaction of its individual components in hydrating cement paste

Energy Technology Data Exchange (ETDEWEB)

Durdziński, Paweł T., E-mail: pawel.durdzinski@gmail.com [Laboratory of Construction Materials, École Polytechnique Fédérale de Lausanne (EPFL), Station 12, CH-1015 Lausanne (Switzerland); Dunant, Cyrille F. [Laboratory of Construction Materials, École Polytechnique Fédérale de Lausanne (EPFL), Station 12, CH-1015 Lausanne (Switzerland); Haha, Mohsen Ben [HeidelbergCement Technology Center GmbH (HeidelbergCement AG), Rohrbacher Str. 95, 69181 Leimen (Germany); Scrivener, Karen L. [Laboratory of Construction Materials, École Polytechnique Fédérale de Lausanne (EPFL), Station 12, CH-1015 Lausanne (Switzerland)

2015-07-15

Calcareous fly ashes are high-potential reactive residues for blended cements, but their qualification and use in concrete are hindered by heterogeneity and variability. Current characterization often fails to identify the dominant, most reactive, amorphous fraction of the ashes. We developed an approach to characterize ashes using electron microscopy. EDS element composition of millions of points is plotted in a ternary frequency plot. A visual analysis reveals number and ranges of chemical composition of populations: silicate, calcium-silicate, aluminosilicate, and calcium-rich aluminosilicate. We quantified these populations in four ashes and followed their hydration in two Portland-ash systems. One ash reacted at a moderate rate: it was composed of 70 vol.% of aluminosilicates and calcium-silicates and reached 60% reaction at 90 days. The other reacted faster, reaching 60% at 28 days due to 55 vol.% of calcium-rich aluminosilicates, but further reaction was slower and 15 vol.% of phases, the silica-rich ones, did not react.

A new quantification method based on SEM-EDS to assess fly ash composition and study the reaction of its individual components in hydrating cement paste

International Nuclear Information System (INIS)

Durdziński, Paweł T.; Dunant, Cyrille F.; Haha, Mohsen Ben; Scrivener, Karen L.

2015-01-01

Calcareous fly ashes are high-potential reactive residues for blended cements, but their qualification and use in concrete are hindered by heterogeneity and variability. Current characterization often fails to identify the dominant, most reactive, amorphous fraction of the ashes. We developed an approach to characterize ashes using electron microscopy. EDS element composition of millions of points is plotted in a ternary frequency plot. A visual analysis reveals number and ranges of chemical composition of populations: silicate, calcium-silicate, aluminosilicate, and calcium-rich aluminosilicate. We quantified these populations in four ashes and followed their hydration in two Portland-ash systems. One ash reacted at a moderate rate: it was composed of 70 vol.% of aluminosilicates and calcium-silicates and reached 60% reaction at 90 days. The other reacted faster, reaching 60% at 28 days due to 55 vol.% of calcium-rich aluminosilicates, but further reaction was slower and 15 vol.% of phases, the silica-rich ones, did not react

Evaluation of nitric and acetic acid resistance of cement mortars containing high-volume black rice husk ash.

Science.gov (United States)

Chatveera, B; Lertwattanaruk, P

2014-01-15

This paper presents the performance of cement mortar containing black rice husk ash (BRHA) under nitric and acetic acid attacks. The BRHA, collected from an electrical generating power plant that uses rice husk as fuel, was ground using a grinding machine. The compressive strength loss, weight loss, and expansion of mortars under nitric and acetic acid attack were investigated. The test results of BRHA properties in accordance with the ASTM C 618 standard found that the optimal grinding time was 4 h as this achieved a Blaine fineness of 5370 cm(2)/g. For parametric study, BRHA were used as a Portland cement Type 1 replacement at the levels of 0%, 10%, 20%, 30%, 40%, and 50% by weight of binder. The water-to-binder ratios were 0.55, 0.60, and 0.65. From test results, when the percentage replacements of BRHA in cement increased, it was observed that the strength loss and weight loss of mortars containing BRHA under acetic acid attack were higher than those of the mortars against nitric acid attack. It was found that, of the various BHRA mortars, the strength loss and weight loss due to nitric and acetic acid attacks were the lowest in the mortar with 10% BRHA replacement. For 10%, 20% and 30% BRHA replacements, the rate of expansion of the BRHA mortar decreased when compared with the control mortar. For the mortars with other percentage replacements of BRHA, the rate of expansion increased. Furthermore, the effective water-to-binder ratios of control and BRHA mortars were the primary factor for determining the durability of mortar mixed with BRHA. Copyright © 2013 Elsevier Ltd. All rights reserved.

Quantitative measurements of fly ash, slag, and cement in limestone-based blends by Fourier transform infrared-attenuated total reflectance method

International Nuclear Information System (INIS)

Rebagay, T.V.; Dodd, D.A.; Claghorn, R.D.; Voogd, J.A.

1991-02-01

The disposal of the low-level radioactive liquids involves mixing the liquid waste with pozzolanic blend to form grout. Since the long-term performance of the grout depends on the composition of the blend, a rapid and reliable quantitative method to monitor blend compositions is needed. Earlier studies by Westinghouse Hanford Company demonstrated the utility of a Fourier transform infrared-attenuated total reflectance method for the analysis of cement blends. A sequential spectral subtraction technique was used to analyze the blend; however, its reproducibility depends on the operator's skill to perform spectral subtractions. A partial-least-squares (PLS) algorithm has replaced spectral subtraction. The PLS method is a statistical quantitative method suitable for analysis of multicomponent systems. Calibration blends are prepared by mixing the blend components in various proportions following a carefully designed calibration model. For the model, limestone content ranges from 30-50 wt%; blast furnace slag from 18-38 wt%; fly ash from 18-38 wt%; and cement from 0-16 wt%. Use of the large concentration range will enhance the chance that the calibration will be useful when target concentration change. The ability of the PLS method to predict limestone, slag, fly ash, and cement values in test blends was assessed. The prediction step of the PLS algorithm required only a few seconds to analyze the test spectra. The best and worst results for each component of the blends calculated by this method are shown in tables. The standard error of prediction of the true value is <2 wt% for limestone, <4 wt% for both fly ash and blast furnace slag, and <10 wt% for cement. 2 refs., 8 figs., 7 tabs

Physicochemical study of bagasse and bagasse ash from the sugar industries of NWFP, pakistan and its recycling in cement manufacturing

International Nuclear Information System (INIS)

Ali, K.; Amin, N.U.; Shah, M.T.

2009-01-01

Bagasse and bagasse ash, obtained from the local sugar mills of North West Frontier Province (NWFP), Pakistan, were analyzed for both physical and chemical parameters. Among the physical parameters, the moisture, ash contents, volatile matter, loss on ignition, and calorific value have been determined while the chemical constituents such as SiO/sub 2/, AI/sub 2/O/sub 3/ Fe/sub 2/O/sub 3/ CaO, MgO, Na/sub 2/O, K/sub 2/O, carbon and sulfur were also determined in both baggase and baggase ash. The physicochemical characterization of baggase ash suggests that it can be used as a part of the cement admixture, which could be cost effective and environmentally sustainable. (author)

Water permeabilities of pulverized fuel ash; Bifuntan sekitanbai no tosui tokusei

Energy Technology Data Exchange (ETDEWEB)

Ichikawa, T [Center for Coal Utilization, Japan, Tokyo (Japan); Nagataki, S [Niigata University, Niigata (Japan); Hosoda, N [Kumagai Gumi Co. Ltd., Tokyo (Japan); Utsuki, T [The Coal Mining Research Center, Japan, Tokyo (Japan); Kubo, H [Obayashi Corp., Tokyo (Japan)

1996-09-01

It is intended to establish a technology to utilize coal ash in bulk to deal with its increasing production. In order to expand its use into earth engineering materials, two kinds of combustion ashes produced from dust coal burning power plants were used for studies using different kinds of tests. The tests were carried out on strength properties, water permeability, and characteristics of dissolving trace amounts of chemical constituents, with regard to addition effects of cement into compacted and slurry-state dust coal burned ashes. The derived findings may be summarized as follows: as the strength properties, the strength for both of the compacted and slurry-state ashes increases as the cement addition ratio is increased; growth of the strength due to the cement addition ratio and material age varies depending on the kinds of dust coal burned ash; comparison of strengths of the compacted and the slurry-state ashes indicates the strength of the latter ash is about one-third to quarter of that of the former ash; water permeability of the ashes decreases both in the compacted and slurry- state ashes as the cement addition ratio is increased; and the cement addition ratio gives greater impact to the water permeability than the density of the ashes. 28 figs., 5 tabs.

Synthesis of Portland cement and calcium sulfoaluminate-belite cement for sustainable development and performance

Science.gov (United States)

Chen, Irvin Allen

Portland cement concrete, the most widely used manufactured material in the world, is made primarily from water, mineral aggregates, and portland cement. The production of portland cement is energy intensive, accounting for 2% of primary energy consumption and 5% of industrial energy consumption globally. Moreover, portland cement manufacturing contributes significantly to greenhouse gases and accounts for 5% of the global CO2 emissions resulting from human activity. The primary objective of this research was to explore methods of reducing the environmental impact of cement production while maintaining or improving current performance standards. Two approaches were taken, (1) incorporation of waste materials in portland cement synthesis, and (2) optimization of an alternative environmental friendly binder, calcium sulfoaluminate-belite cement. These approaches can lead to less energy consumption, less emission of CO2, and more reuse of industrial waste materials for cement manufacturing. In the portland cement part of the research, portland cement clinkers conforming to the compositional specifications in ASTM C 150 for Type I cement were successfully synthesized from reagent-grade chemicals with 0% to 40% fly ash and 0% to 60% slag incorporation (with 10% intervals), 72.5% limestone with 27.5% fly ash, and 65% limestone with 35% slag. The synthesized portland cements had similar early-age hydration behavior to commercial portland cement. However, waste materials significantly affected cement phase formation. The C3S--C2S ratio decreased with increasing amounts of waste materials incorporated. These differences could have implications on proportioning of raw materials for cement production when using waste materials. In the calcium sulfoaluminate-belite cement part of the research, three calcium sulfoaluminate-belite cement clinkers with a range of phase compositions were successfully synthesized from reagent-grade chemicals. The synthesized calcium sulfoaluminate

Identifying glass compositions in fly ash

Directory of Open Access Journals (Sweden)

Katherine eAughenbaugh

2016-01-01

Full Text Available In this study, four Class F fly ashes were studied with a scanning electron microscope; the glassy phases were identified and their compositions quantified using point compositional analysis with k-means clustering and multispectral image analysis. The results showed that while the bulk oxide contents of the fly ashes were different, the four fly ashes had somewhat similar glassy phase compositions. Aluminosilicate glasses (AS, calcium aluminosilicate glasses (CAS, a mixed glass, and, in one case, a high iron glass were identified in the fly ashes. Quartz and iron crystalline phases were identified in each fly ash as well. The compositions of the three main glasses identified, AS, CAS, and mixed glass, were relatively similar in each ash. The amounts of each glass were varied by fly ash, with the highest calcium fly ash containing the most of calcium-containing glass. Some of the glasses were identified as intermixed in individual particles, particularly the calcium-containing glasses. Finally, the smallest particles in the fly ashes, with the most surface area available to react in alkaline solution, such as when mixed with portland cement or in alkali-activated fly ash, were not different in composition than the large particles, with each of the glasses represented. The method used in the study may be applied to a fly ash of interest for use as a cementing material in order to understand its potential for reactivity.

A COST-REDUCTION OF SELF-COMPACTING CONCRETE INCORPORATING RAW RICE HUSK ASH

Directory of Open Access Journals (Sweden)

H. AWANG

2016-01-01

Full Text Available The higher material cost of self-compacting concrete (SCC as compared to normal vibrated concrete is mainly due to its higher cement content. In order to produce economical SCC, a significant amount of cement should be replaced with cheaper material options, which are commonly found in byproduct materials such as limestone powder (LP, fly ash (FA and raw rice husk ash (RRHA. However, the use of these byproduct materials to replace the high volumes of cement in an SCC mixture will produce deleterious effects such as strength reduction. Thus, the objective of this paper is to investigate the optimum SCC mixture proportioning capable of minimizing SCC’s material cost. A total of fifteen mixes were prepared. This study showed that raw rice husk ash exhibited positive correlations with fly ash and fine limestone powder and were able to produce high compressive and comparable to normal concrete. The SCC-mix made with quaternary cement-blend comprising OPC/LP/FA/RRHA at 55/15/15/15 weight percentage ratio is found to be capable of maximizing SCC’s material-cost reduction to almost 19% as compared with the control mix

Production of portland cement using Moroccan oil shale and comparative study between conventional cement plant and cement plant using oil shale

International Nuclear Information System (INIS)

Doumbouya, M.; Kacemi, K.E.; Kitane, S.

2012-01-01

Like the use of coal ash from power plants as an addition to cement, oil shale are used for cement production on an industrial scale in Estonia, China, USA and Germany. Oil shale can be utilized in manufacturing the cement. In addition to the utilization of these by-products after combustion, it can also reduce the required temperature for the clinkering reactions during the production of Portland clinker. We performed a study on the Moroccan oil shale to maximize the use of oil shale ash in the manufacturing of Portland cement. We found that Moroccan oil shale ash can be used up to 30% with 70% Portland clinker without altering its principle properties. The corresponding temperature required to generate the required liquid for the clinkering reactions as well as the essential ingredients for clinker was found to be around 850 to 1000 deg. C. The operating temperatures for this optimized blend ratio were found to 1000 deg. C. The resulting Portland clinker from this ratio will need further testing in accordance with international standards for Portland cement to examine properties like strength and setting time. (author)

Gel/Space Ratio Evolution in Ternary Composite System Consisting of Portland Cement, Silica Fume, and Fly Ash.

Science.gov (United States)

Wu, Mengxue; Li, Chen; Yao, Wu

2017-01-11

In cement-based pastes, the relationship between the complex phase assemblage and mechanical properties is usually described by the "gel/space ratio" descriptor. The gel/space ratio is defined as the volume ratio of the gel to the available space in the composite system, and it has been widely studied in the cement unary system. This work determines the gel/space ratio in the cement-silica fume-fly ash ternary system (C-SF-FA system) by measuring the reaction degrees of the cement, SF, and FA. The effects that the supplementary cementitious material (SCM) replacements exert on the evolution of the gel/space ratio are discussed both theoretically and practically. The relationship between the gel/space ratio and compressive strength is then explored, and the relationship disparities for different mix proportions are analyzed in detail. The results demonstrate that the SCM replacements promote the gel/space ratio evolution only when the SCM reaction degree is higher than a certain value, which is calculated and defined as the critical reaction degree (CRD). The effects of the SCM replacements can be predicted based on the CRD, and the theological predictions agree with the test results quite well. At low gel/space ratios, disparities in the relationship between the gel/space ratio and the compressive strength are caused by porosity, which has also been studied in cement unary systems. The ratio of cement-produced gel to SCM-produced gel ( G C to G S C M ratio) is introduced for use in analyzing high gel/space ratios, in which it plays a major role in creating relationship disparities.

Gel/Space Ratio Evolution in Ternary Composite System Consisting of Portland Cement, Silica Fume, and Fly Ash

Directory of Open Access Journals (Sweden)

Mengxue Wu

2017-01-01

Full Text Available In cement-based pastes, the relationship between the complex phase assemblage and mechanical properties is usually described by the “gel/space ratio” descriptor. The gel/space ratio is defined as the volume ratio of the gel to the available space in the composite system, and it has been widely studied in the cement unary system. This work determines the gel/space ratio in the cement-silica fume-fly ash ternary system (C-SF-FA system by measuring the reaction degrees of the cement, SF, and FA. The effects that the supplementary cementitious material (SCM replacements exert on the evolution of the gel/space ratio are discussed both theoretically and practically. The relationship between the gel/space ratio and compressive strength is then explored, and the relationship disparities for different mix proportions are analyzed in detail. The results demonstrate that the SCM replacements promote the gel/space ratio evolution only when the SCM reaction degree is higher than a certain value, which is calculated and defined as the critical reaction degree (CRD. The effects of the SCM replacements can be predicted based on the CRD, and the theological predictions agree with the test results quite well. At low gel/space ratios, disparities in the relationship between the gel/space ratio and the compressive strength are caused by porosity, which has also been studied in cement unary systems. The ratio of cement-produced gel to SCM-produced gel ( G C to G S C M ratio is introduced for use in analyzing high gel/space ratios, in which it plays a major role in creating relationship disparities.

[Study on mercury re-emissions during fly ash utilization].

Science.gov (United States)

Meng, Yang; Wang, Shu-Xiao

2012-09-01

The amount of fly ash produced during coal combustion is around 400 million tons per year in China. About 65%-68% of fly ash is used in building material production, road construction, architecture and agriculture. Some of these utilization processes include high temperature procedures, which may lead to mercury re-emissions. In this study, experiments were designed to simulate the key process in cement production and steam-cured brick production. A temperature programmed desorption (TPD) method was used to study the mercury transformation in the major utilization processes. Mercury re-emission during the fly ash utilization in China was estimated based on the experimental results. It was found that mercury existed as HgCl2 (Hg2 Cl2), HgS and HgO in the fly ash. During the cement production process, more than 98% of the mercury in fly ash was re-emitted. In the steam-curing brick manufacturing process, the average mercury re-emission percentage was about 28%, which was dominated by the percentage of HgCl2 (Hg2 Cl2). It is estimated that the mercury re-emission during the fly ash utilization have increased from 4.07 t in 2002 to 9.18 t in 2008, of which cement industry contributes about 96.6%.

Comparative study on strength properties of cement mortar by partial replacement of cement with ceramic powder and silica fume

Science.gov (United States)

Himabindu, Ch.; Geethasri, Ch.; Hari, N.

2018-05-01

Cement mortar is a mixture of cement and sand. Usage of high amount of cement increases the consumption of natural resources and electric power. To overcome this problem we need to replace cement with some other material. Cement is replaced with many other materials like ceramic powder, silica fume, fly ash, granulated blast furnace slag, metakaolin etc.. In this research cement is replaced with ceramic powder and silica fume. Different combinations of ceramic powder and silica fume in cement were replaced. Cement mortar cubes of 1:3 grade were prepared. These cubes were cured under normal water for 7 days, 14days and 28 days. Compressive strength test was conducted for all mixes of cement mortar cubes.

Evaluation of sulfate resistance of cement mortars containing black rice husk ash.

Science.gov (United States)

Chatveera, B; Lertwattanaruk, P

2009-03-01

In this paper, black rice husk ashes (BRHAs), which are agrowastes from an electricity generating power plant and a rice mill, were ground and used as a partial cement replacement. The durability of mortars under sulfate attack including expansion and compressive strength loss were investigated. For parametric study, BRHA were used as a Portland cement Type 1 replacement at the levels of 0%, 10%, 30%, and 50% by weight of binder. The water-to-binder ratios were 0.55 and 0.65. For the durability of mortar exposed to sulfate attack, 5% sodium sulfate (Na2SO4) and magnesium sulfate (MgSO4) solutions were used. As a result, when increasing the percentage replacement of BRHA, the expansion and compressive strength loss of mortar decreased. At the replacement levels of 30% and 50% of BRHA, the expansion of the mortars was less than those mixed with sulfate-resistant cement. However, the expansion of the mortars exposed to Na2SO4 was more than those exposed to MgSO4. Increasing the replacement level of BRHA tends to reduce the compressive strength loss of mortars exposed to Na2SO4 attack. In contrary, under MgSO4 attack, when increasing the replacement level of BRHA, the compressive strength loss increases from 0% to 50% in comparison to Portland cement mortar. Results show that ground BRHA can be applied as a pozzolanic material to concrete and also improve resistance to sodium sulfate attack, but it can impair resistance to magnesium sulfate attack.

Effect of addition of sugar cane biomass ash in properties of fresh state in cement slurries for oil wells; Efeito da adicao de cinza de biomassa de cana-de-acucar nas propriedades no estado fresco de pastas de cimento para pocos de petroleo

Energy Technology Data Exchange (ETDEWEB)

Galvao, Lornna L.A.; Santos, Herculana T.; Souza, Pablo Diego Pinheiro; Freitas, Julio Cezar Oliveira [Universidade Federal do Rio Grande do Norte (UFRN), RN (Brazil); Nascimento, Julio Cesar S. [Universidade Federal da Bahia (UFBA), BA (Brazil); Amorim, Natalia M.M. [Universidade Potiguar (UNP), RN (Brazil); Martinell, Antonio E. [Mcgill University (MCGILL) (Canada); Universidade Federal do Rio Grande do Norte (UFRN), RN (Brazil)

2012-07-01

Recent studies have shown that ashes from biomass, in particular those generated by the alcohol industry have pozzolanic activity and can replace cement in many applications, reducing the consumption of cement and, consequently, the environmental impact caused by the production of this material. The present work evaluated the behavior of ash sugarcane biomass partially replacing Portland cement in concentrations of 10, 20 and 40% BWOC in oil well slurries. The results of rheology, thickening time and stability showed that the addition of 40% of biomass ash in oil well slurries significantly improves their properties, enabling the replacement of cement by ash. (author)

The use of shale ash in dry mix construction materials

Science.gov (United States)

Gulbe, L.; Setina, J.; Juhnevica, I.

2017-10-01

The research was made to determine the use of shale ash usage in dry mix construction materials by replacing part of cement amount. Cement mortar ZM produced by SIA Sakret and two types of shale ashes from Narva Power plant (cyclone ash and electrostatic precipitator ash) were used. Fresh mortar properties, hardened mortar bulk density, thermal conductivity (λ10, dry) (table value) were tested in mortar ZM samples and mortar samples in which 20% of the amount of cement was replaced by ash. Compressive strenght, frost resistance and resistance to sulphate salt solutions were checked. It was stated that the use of electrostatic precipitator ash had a little change of the material properties, but the cyclone ash significantly reduced the mechanical strength of the material.

Geotechnical properties of clayey soil stabilized with cement ...

African Journals Online (AJOL)

The study was conducted to investigate the different effects of cement-sawdust ash and cement on a clayey soil sampled from Mandate Lodge, Landmark University, Omu-Aran, Nigeria. The binder mix of cementsawdust ash (CSDA) was mixed in a ratio of 1:1. The CSDA and cement were added to the soil samples at ...

A comparative study of self-consolidating concretes incorporating high-volume natural pozzolan or high-volume fly ash

KAUST Repository

Celik, Kemal; Meral, Cagla; Mancio, Mauricio; Mehta, P. Kumar; Monteiro, Paulo J.M.

2014-01-01

The purpose of this study is to compare the effects of Portland cement replacement on the strength and durability of self-consolidating concretes (SSC). The two replacement materials used are high-volume natural pozzolan (HVNP), a Saudi Arabian aluminum-silica rich basaltic glass and high-volume Class-F fly ash (HVFAF), from Jim Bridger Power Plant, Wyoming, US. As an extension of the study, limestone filler (LF) is also used to replace Portland cement, alongside HVNP or HVFAF, forming ternary blends. Along with compressive strength tests, non-steady state chloride migration and gas permeability tests were performed, as durability indicators, on SCC specimens. The results were compared to two reference concretes; 100% ordinary Portland cement (OPC) and 85% OPC - 15% LF by mass. The HVNP and HVFAF concrete mixes showed strength and durability results comparable to those of the reference concretes; identifying that both can effectively be used to produce low-cost and environmental friendly SCC. © 2013 Elsevier Ltd. All rights reserved.

A comparative study of self-consolidating concretes incorporating high-volume natural pozzolan or high-volume fly ash

KAUST Repository

Celik, Kemal

2014-09-01

The purpose of this study is to compare the effects of Portland cement replacement on the strength and durability of self-consolidating concretes (SSC). The two replacement materials used are high-volume natural pozzolan (HVNP), a Saudi Arabian aluminum-silica rich basaltic glass and high-volume Class-F fly ash (HVFAF), from Jim Bridger Power Plant, Wyoming, US. As an extension of the study, limestone filler (LF) is also used to replace Portland cement, alongside HVNP or HVFAF, forming ternary blends. Along with compressive strength tests, non-steady state chloride migration and gas permeability tests were performed, as durability indicators, on SCC specimens. The results were compared to two reference concretes; 100% ordinary Portland cement (OPC) and 85% OPC - 15% LF by mass. The HVNP and HVFAF concrete mixes showed strength and durability results comparable to those of the reference concretes; identifying that both can effectively be used to produce low-cost and environmental friendly SCC. © 2013 Elsevier Ltd. All rights reserved.

Biofuel Combustion Fly Ash Influence on the Properties of Concrete

Directory of Open Access Journals (Sweden)

Aurelijus Daugėla

2016-02-01

Full Text Available Cement as the binding agent in the production of concrete can be replaced with active mineral admixtures. Biofuel combustion fly ash is one of such admixtures. Materials used for the study: Portland cement CEM I 42.5 R, sand of 0/4 fraction, gravel of 4/16 fraction, biofuel fly ash, superplasticizer, water. Six compositions of concrete were designed by replacing 0%, 5%, 10%, 15% 20%, and 25% of cement with biofuel fly ash. The article analyses the effect of biofuel fly ash content on the properties of concrete. The tests revealed that the increase of biofuel fly ash content up to 20% increases concrete density and compressive strength after 7 and 28 days of curing and decreases water absorption, with corrected water content by using plasticizing admixture. It was found that concrete where 20% of cement is replaced by biofuel ash has higher frost resistance.

Prediction of the Chloride Resistance of Concrete Modified with High Calcium Fly Ash Using Machine Learning.

Science.gov (United States)

Marks, Michał; Glinicki, Michał A; Gibas, Karolina

2015-12-11

The aim of the study was to generate rules for the prediction of the chloride resistance of concrete modified with high calcium fly ash using machine learning methods. The rapid chloride permeability test, according to the Nordtest Method Build 492, was used for determining the chloride ions' penetration in concrete containing high calcium fly ash (HCFA) for partial replacement of Portland cement. The results of the performed tests were used as the training set to generate rules describing the relation between material composition and the chloride resistance. Multiple methods for rule generation were applied and compared. The rules generated by algorithm J48 from the Weka workbench provided the means for adequate classification of plain concretes and concretes modified with high calcium fly ash as materials of good, acceptable or unacceptable resistance to chloride penetration.

Hydraulic activity of belite cement from class C coal fly ash. Effect of curing and admixtures

Directory of Open Access Journals (Sweden)

Guerrero, A.

2006-09-01

Full Text Available The effect of curing method and a water-reducing additive on the hydraulic activity of high lime content (ASTM type C fly ash belite cement (FABC-2-W is reported. A class C fly ash was subjected to hydrothermal treatment and subsequent calcination to synthesize FABC. Hydraulic activity was evaluated in the cement paste over 180 days from the physically bound water content as determined by thermogravimetric analysis and the degree of hydration, in turn found with X-ray diffraction (XRD analysis. Mechanical strength, porosity and pore size distribution were also studied in equivalent mortar samples.En este trabajo se discute la influencia del tipo de curado y de un aditivo reductor de la demanda de agua en la actividad hidráulica de un cemento belítico de cenizas volantes de alto contenido en cal denominado (CBCV-2-A. Este cemento ha sido sintetizado por una ruta húmeda hidrotermal con posterior calcinación, empleando ceniza volante de alto contenido en cal (ASTM tipo C como materia prima. La actividad hidráulica se ha estudiado en la pasta de cemento, durante un periodo de 180 días, por medio del contenido de agua combinada, determinada por análisis termogravimétrico, y el grado de hidratación por difracción de rayos X (DRX. La resistencia mecánica y la porosidad total y distribución de tamaño de poro se han estudiado en probetas equivalentes de mortero

Effect of Selected Alternative Fuels and Raw Materials on the Cement Clinker Quality

Directory of Open Access Journals (Sweden)

Strigáč Július

2015-11-01

Full Text Available The article deals with the study of the effects of alternative fuels and raw materials on the cement clinker quality. The clinker quality was expressed by the content of two principal minerals alite C3S and belite C2S. The additions of alternative fuels ashes and raw materials, in principle, always increased the belite content and conversely reduced the amount of alite. The alternative fuels with high ash content were used such as the meat-bone meal, sewage sludge from sewage treatment plants and paper sludge and the used alternative raw materials were metallurgical slags - granulated blastfurnace slag, air cooled blastfurnace slag and demetallized steel slag, fluidized bed combustion fly ash and waste glass. Meat-bone meal, sewage sludge from sewage treatment plants and paper sludge were evaluated as moderately suitable alternative fuels which can be added in the amounts of 2.8 wt. % addition of meat-bone meals ash, 3.64 wt. % addition of sewage sludge ash and 3.8 wt. % addition of paper sludge ash to the cement raw mixture. Demetallised steel slag is suitable for production of special sulphate resistant cement clinker for CEM I –SR cement with addition up to 5 wt. %. Granulated blastfurnace slag is a suitable alternative raw material with addition 4 wt. %. Air cooled blastfurnace slag is a suitable alternative raw material with addition 4.2 wt. %. Waste glass is not very appropriate alternative raw material with addition only 1.16 wt. %. Fluidized bed combustion fly ash appears not to be equally appropriate alternative raw material for cement clinker burning with less potential utilization in the cement industry and with addition 3.41 wt. %, which forms undesired anhydrite CaSO4 in the cement clinker.

Development of an eco-friendly Ultra-High Performance Concrete (UHPC) with efficient cement and mineral admixtures uses

NARCIS (Netherlands)

Yu, R.; Spiesz, P.R.; Brouwers, H.J.H.

2015-01-01

This paper addresses the development of an eco-friendly Ultra-High Performance Concrete (UHPC) with efficient cement and mineral admixtures uses are investigated. The modified Andreasen & Andersen particle packing model is utilized to achieve a densely compacted cementitious matrix. Fly ash (FA),

Cast-concrete products made with FBC ash and wet-collected coal-ash

Energy Technology Data Exchange (ETDEWEB)

Naik, T.R.; Kraus, R.N.; Chun, Y.M.; Botha, F.D. [University of Wisconsin, Milwaukee, WI (United States)

2005-12-01

Cast-concrete hollow blocks, solid blocks, and paving stones were produced at a manufacturing plant by replacing up to 45% (by mass) of portland cement with fluidized bed combustion (FBC) coal ash and up to 9% of natural aggregates with wet-collected, low-lime, coarse coal-ash (WA). Cast-concrete product specimens of all three types exceeded the compressive strength requirements of ASTM from early ages, with the exception of one paving-stone mixture, which fell short of the requirement by less than 10%. The cast-concrete products made by replacing up to 40% of cement with FBC ash were equivalent in strength (89-113% of control) to the products without ash. The abrasion resistance of paving stones was equivalent for up to 34% FBC ash content. Partial replacement of aggregates with WA decreased strength of the products. The resistance of hollow blocks and paving stones to freezing and thawing decreased appreciably with increasing ash contents. The cast-concrete products could be used indoors in regions where freezing and thawing is a concern, and outdoors in a moderate climate.

Calculation of calcium diffusion coefficient of cement hardenings using minute pore data

International Nuclear Information System (INIS)

Hitomi, Takashi; Takeda, Nobufumi; Iriya, Keishiro

2009-01-01

This report describes the calculations of the diffusion coefficient of the Ca ion of cement hardenings using minute pore data. The observed hardenings were ordinary Portland cement (OPC), low-heat Portland cement with fly ash (LPC+FA) and highly fly ash containing silica fume cement (HFSC). The samples were cured in the standard and artificially leached by accelerated test. Minute pore datas of the cement hardenings were acquired with image processing of internal structural information obtained from high resolution X-ray computed tomography observations. Upon analysis, several voxels are combined into one bigger voxel, the diffusion coefficient of the voxels were determined in proportion to the number of voxels which were included in. The results reveal that the change in the calcium diffusion coefficient of OPC due to leaching was large, but the LPC+FA and HFSC cements exhibited even greater changes than OPC. It is suggested that the diffusion coefficients are proportional to the Ca/Si ratio of the samples. (author)

Cement technology for borehole plugging: interim report on the effects of fly ash and salt on the physical properties of cementitious solids

International Nuclear Information System (INIS)

Moore, J.G.; Morgan, M.T.; McDaniel, E.W.; Greene, H.B.; West, W.A.

1980-03-01

Results of initial studies of a systematic investigation to determine the effects of fly ash and salt on the physical properties of pozzolanic concretes and saltcretes are reported. Addition of fly ash to mortars decreased the set time and bleed characteristics and increased the compressive strength and permeability, but it had very little effect on the density or the thermal conductivity of the solid. The magnitude of these effects was only slightly related to the lime content of the fly ash. In the case of saltcretes, low-lime fly ash slightly decreased the set time and the bleed characteristics of the wet mix. However, a high-lime fly ash doubled the set time and decreased the bleed characteristics to essentially zero. The compressive strength of saltcretes was increased by the addition of fly ash and was independent of the lime content. Such additions had little effect on the thermal conductivity or density. The thermal conductivities of cement pastes containing fly ash showed a near-linear relationship with the density of the resulting solids. In the case of mortars, the thermal conductivity decreased with increasing temperature and showed some hysteresis in the initial heating cycle. After the first cycle, the thermal conductivity decreased from about 1.32 W/m.K at 350 0 K to 1.27 W/m.K at 475 0 K

Development of low-alkaline cement using pozzolans for geological disposal of long-lived radioactive waste

International Nuclear Information System (INIS)

Mihara, Morihiro; Iriya, Keishiro; Torii, Kazuyuki

2008-01-01

To reduce uncertainties in the safety assessment of the disposal system for long-lived radioactive waste, cement was developed which generates leachates with a lower pH than that of ordinary cement paste. This cement is termed 'low-alkaline cement'. Large amounts of pozzolans were used to produce the low-alkaline cement with ordinary Portland cement. Silica fume was found to be an effective pozzolans to reduce pH, but the needed large amount of silica fume reduced the workability of fresh concrete. Therefore, the authors also used fly ash with silica fume, to develop more workable low-alkaline cement, termed high-volume fly ash silica fume cement (HFSC). Two types of HFSC developed showed high compressive strength, smaller drying shrinkage and lower temperature rise than that of ordinary Portland cement. It was confirmed that HFSC could be used as self-compacting concrete. Therefore they can be applied as either structural or backfilling concrete in the disposal system. (author)

Centralized cement solidification technique for low-level radioactive wastes

International Nuclear Information System (INIS)

Matsuda, Masami; Nishi, Takashi; Izumida, Tatsuo; Tsuchiya, Hiroyuki.

1996-01-01

A centralized cement solidification system has been developed to enable a single facility to solidify such low-level radioactive wastes as liquid waste, spent ion exchange resin, incineration ash, and miscellaneous solid wastes. Since the system uses newly developed high-performance cement, waste loading is raised and deterioration of waste forms after land burial prevented. This paper describes the centralized cement solidification system and the features of the high-performance cement. Results of full-scale pilot plant tests are also shown from the viewpoint of industrial applicability. (author)

Mechanically activated fly ash as a high performance binder for civil engineering

International Nuclear Information System (INIS)

Rieger, D; Kullová, L; Čekalová, M; Novotný, P; Pola, M

2017-01-01

This study is aimed for investigation of fly ash binder with suitable properties for civil engineering needs. The fly ash from Czech brown coal power plant Prunerov II was used and mechanically activated to achieve suitable particle size for alkaline activation of hardening process. This process is driven by dissolution of aluminosilicate content of fly ash and by subsequent development of inorganic polymeric network called geopolymer. Hardening kinetics at 25 and 30 °C were measured by strain controlled small amplitude oscillatory rheometry with strain of 0.01 % and microstructure of hardened binder was evaluated by scanning electron microscopy. Strength development of hardened binder was investigated according to compressional and flexural strength for a period of 180 days. Our investigation finds out, that mechanically activated fly ash can be comparable to metakaolin geopolymers, according to setting time and mechanical parameters even at room temperature curing. Moreover, on the bases of long time strength development, achieved compressional strength of 134.5 after 180 days is comparable to performance of high grade Portland cement concretes. (paper)

Leaching behavior of heavy metals from municipal solid wastes incineration (MSWI) fly ash used in concrete

International Nuclear Information System (INIS)

Shi Huisheng; Kan Lili

2009-01-01

The characteristics of municipal solid waste incineration (MSWI) fly ash, surface leaching toxicity and successive leaching concentration of heavy metals from MSWI fly ash-cement hardened pastes were studied. And, the relationships between leaching concentrations of heavy metals and leaching time were also discussed. Experimental results showed that immobilization effect of cement on MSWI fly ash is good. Even if MSWI fly ash-cement hardened pastes were damaged, the leaching toxicity is still in a safety range. In early leaching stage, the surface leaching rate is relatively a little high, up to 10 -5 -10 -4 cm d -1 order of magnitude, in the later time of leaching, its rate rapidly declined, down to 10 -7 . Most of leached heavy metals are produced at early ages. The leaching concentration of heavy metals and leaching time has strong positive relationships. In factual utilizing circumstances, heavy metals' leaching from MSWI fly ash-cement hardened pastes is a very slow and gradually diluting process. The leaching toxicity of heavy metals is far lower than that of the National Standard of China, and minimum harmful matters can be contained and released in the environment. Reusing of MSWI fly ash as partial replacement for cement in concrete mixes is potentially feasible.

Exploring evaluation to influence the quality of pulverized coal fly ash. Co-firing of biomass in a pulverized coal plant or mixing of biomass ashes with pulverized coal fly ash; Verkennende evaluatie kwaliteitsbeinvloeding poederkoolvliegas. Bijstoken van biomassa in een poederkoolcentrale of bijmenging van biomassa-assen met poederkoolvliegas

Energy Technology Data Exchange (ETDEWEB)

Van der Sloot, H.A.; Cnubben, P.A.J.P [ECN Schoon Fossiel, Petten (Netherlands)

2000-08-01

In this literature survey the consequences of co-firing of biomass and mixing of biomass ash with coal fly ash on the coal fly ash quality is evaluated. Biomass ash considered in this context is produced by gasification, pyrolysis or combustion in a fluidized bed. The irregular shape of biomass ash obtained from gasification, pyrolysis or combustion has a negative influence on the water demand in concrete applications of the coal fly ash resulting from mixing biomass ash and coal fly ash. In case of co-firing, high concentrations of elements capable of lowering the ash melting point (e.g., Ca and Mg) may lead to more ash agglomeration. This leads to a less favourable particle size distribution of the coal fly ash, which has a negative impact on the water demand in cement bound applications. Gasification, pyrolysis and combustion may lead to significant unburnt carbon levels (>10%). The unburnt carbon generally absorbs water and thus has a negative influence on the water demand in cement-bound applications. The contribution of biomass ash to the composition of coal fly ash will not be significantly different, whether the biomass is co-fired or whether the biomass ash is mixed off-line with coal fly ash. The limit values for Cl, SO4 and soluble salts can form a limitation for the use of coal fly ash containing biomass for cement-bound applications. As side effects of biomass co-firing, the level of constituents such as Na, K, Ca and Mg may lead to slagging and fouling of the boiler. In addition, a higher emission of flue gas contaminants As, Hg, F, Cl and Br may be anticipated in case more contaminated biomass streams are applied. This may also lead to a higher contamination level of gypsum produced from flue gas cleaning residues. Relatively clean biomass streams (clean wood, cacao shells, etc.) will hardly lead to critical levels of elements from a leaching point of view. More contaminated streams, such as sewage sludge, used and preserved wood, petcoke and RDF

Cement technology for plugging boreholes in radioactive waste repository sites. Progress report, October 1, 1977--September 30, 1978

International Nuclear Information System (INIS)

Moore, J.G.; Morgan, M.T.; McDaniel, E.W.; Greene, H.B.; West, G.A.

1979-08-01

Experiments are in progress using 34 batches of cements from 13 different locales, representing 11 types of cement, and 17 batches of fly ash from 14 suppliers. Data are being obtained from physical and chemical test methods and from measurements made in parametric studies involving cement--fly-ash concretes and saltcretes. Addition of 10 wt % salt to a standard mortar will double the initial and final set times. The set time of the saltcrete can be increased or decreased by a lignite fly ash or bituminous fly ash respectively. The compressive strengths of mortars were measured at 7, 28, and 91 days. The compressive strengths of cement--fly-ash concretes were found to vary with curing time and the fly ash composition. The strengths of saltcretes decreased with increasing salt concentration but increased with the addition of fly ash; the effect of the fly ash composition was apparently negligible. The thermal conductivities of cementitious solids, were found to increase with density and with sand and/or salt concentration. Thermal conductivities of saltcretes decreased with increasing temperature but remained almost constant in neat cement pastes. The conductivity values ranged from 0.4 W/m.K for a neat cement paste to 1.8 W/m.K for a salcrete. Results for a number of saltcretes under the same drying conditions showed that the apparent liquid permeability decreased with increasing salt content. Shrinkage of neat pastes and saltcretes varied approximately linearly with time, while cement--fly-ash solids showed a high rate in the first few weeks followed by a lower rate for a longer time period

Mechanical properties and leaching modeling of activated incinerator bottom ash in Portland cement blends.

Science.gov (United States)

Onori, Roberta; Polettini, Alessandra; Pomi, Raffaella

2011-02-01

In the present study the evolution of mechanical strength and the leaching behavior of major and trace elements from activated incinerator bottom ash/Portland cement mixtures were investigated. Chemical and mechanical activation were applied with the purpose of improving the reactivity of bottom ash in cement blends. Chemical activation made use of NaOH, KOH, CaCl(2) or CaSO(4), which were selected for the experimental campaign on the basis of the results from previous studies. The results indicated that CaCl(2) exhibited by far the best effects on the evolution of the hydration process in the mixtures; a positive effect on mechanical strength was also observed when CaSO(4) was used as the activator, while the gain in strength produced by KOH and NaOH was irrelevant. Geochemical modeling of the leaching solutions provided information on the mineral phases responsible for the release of major elements from the hardened materials and also indicated the important role played by surface sorption onto amorphous Fe and Al minerals in dictating the leaching of Pb. The leaching of the other trace metal cations investigated (Cu, Ni and Zn) could not be explained by any pure mineral included in the thermodynamic database used, suggesting they were present in the materials in the form of complex minerals or phase assemblages for which no consistent thermodynamic data are presently available in the literature. Copyright © 2010 Elsevier Ltd. All rights reserved.

Design and evaluation of high-volume fly ash (HVFA) concrete mixes, report C : shear behavior of HVFA reinforced concrete.

Science.gov (United States)

2012-10-01

Concrete is the most widely used man-made material on the planet. Unfortunately, producing Portland cement generates carbon dioxide (a greenhouse gas) at roughly a pound for pound ratio. High-volume fly ash (HVFA) concrete concrete with at least ...

Influence of bagasse ash and recycled concrete aggregate on hardened properties of high-strength concrete

Directory of Open Access Journals (Sweden)

P. Rattanachu

2018-04-01

Full Text Available This research aimed to use of bagasse ash as a cement replacement in high-strength recycled aggregate concrete (HS-RAC. Crushed limestone was replaced with 100% recycled concrete aggregate (RCA and the ground bagasse ash (GBA was used to partially replace ordinary Portland cement (OPC at 20, 35 and 50%wt of binder to cast HS-RAC. The results indicated that the replacing of crushed limestone with RCA had a negative impact on the properties of the concrete. Increasing the amount of GBA in HS-RAC resulted in a decrease in density and an increase in the volume of permeable pore space. The concrete mixtures prepared with 20%wt GBA replacement of OPC promoted greater the compressive strength than the conventional concrete (CT concrete at 90 days or more. HS-RAC with GBA (up to 50% was more durable in terms of chloride ion penetration resistance, although it had lower compressive strength than the CT concrete.

Field and lab evaluation of the use of lime fly ash to replace soil cement as a base course : technical summary.

Science.gov (United States)

1997-09-01

The purpose of this project was to design and construct lime/fly ash stabilized base course test sections which would be economical compared to a soil cement stabilized base, utilize a recyclable material, and possibly reduce shrinkage cracking on ba...

Resistance to Corrosion of Reinforcement of High Volume Fly Ash Concrete

International Nuclear Information System (INIS)

Kwon, S. O.; Bae, S. H.; Lee, H. J.; Lee, K. M.; Jung, S. H.

2014-01-01

Due to the increasing of interest about the eco-friendly concrete, it is increased to use concretes containing by-products of industry such as fly ash(FA), ground granulated blast furnace slag(GGBFS), silica fume(SF), and etc. Especially, these are well known for improving the resistances to reinforcement corrosion in concrete and decreasing chloride ion penetration. The purpose of this experimental research is to evaluate the resistance against corrosion of reinforcement of high volume fly ash(HVFA) concrete which is replaced with high volume fly ash for cement volume. For this purpose, the concrete test specimens were made for various strength level and replacement ratio of FA, and then the compressive strength and diffusion coefficient for chloride ion of them were measured for 28, 91, and 182 days, respectively. Also, corrosion monitoring by half cell potential method was carried out for the made lollypop concrete test specimens to detect the time of corrosion initiation for reinforcement in concrete. As a result, it was observed from the test results that the compressive strength of HVFA concrete was decreased with increasing replacement ratio of FA but long-term resistances against reinforcement corrosion and chloride ion penetration of that were increased

Producing New Composite Materials by Using Tragacanth and Waste Ash

OpenAIRE

Yasar Bicer; Serif Yilmaz

2013-01-01

In present study, two kinds of thermal power plant ashes; one the fly ash and the other waste ash are mixed with adhesive tragacanth and cement to produce new composite materials. 48 new samples are produced by varying the percentages of the fly ash, waste ash, cement and tragacanth. The new samples are subjected to some tests to find out their properties such as thermal conductivity, compressive strength, tensile strength and sucking capability of water. It is found that; the thermal conduct...

The effect of high curing temperature on the reaction kinetics in MK/lime and MK-blended cement matrices at 60 deg. C

International Nuclear Information System (INIS)

Rojas, Moises Frias; Sanchez de Rojas, M.I.

2003-01-01

It is well known that the pozzolanic reaction between metakaolin (MK) and calcium hydroxide produces CSH, C 2 ASH 8 (stratlingite), C 4 AH 13 and C 3 ASH 6 (hydrogarnet). However, the presence or absence of these hydrated phases depends on different parameters, such as curing temperature, matrix used, etc. This paper shows the results of a study in order to know the effect of high curing temperature (60 deg. C) on the kinetics of the pozzolanic reaction in different matrices. MK/lime (calcium hydroxide) and MK-blended cement matrices were studied in samples stored and cured at 60 deg. C and up to 123 days of hydration. The nature, sequence and crystallinity of the hydrated phases were analysed using differential thermal analysis (DTA) and X-ray diffraction (XRD) techniques. Results showed that the sequence and formation of the hydrated phases was different in both matrices cured at 60 deg. C. In an MK/lime matrix, C 2 ASH 8 , C 4 AH 13 and C 3 ASH 6 were the main hydrated phases; while in an MK-blended cement, stratlingite was the sole hydrated phase issued from pozzolanic reaction. The DTA and XRD data also reveal an important fact: there is no evidence of the presence of hydrogarnet in blended cements

Pore structure in blended cement pastes

DEFF Research Database (Denmark)

Canut, Mariana Moreira Cavalcanti

Supplementary cementitious materials (SCMs), such as slag and fly ash, are increasingly used as a substitute for Portland cement in the interests of improvement of engineering properties and sustainability of concrete. According to studies improvement of engineering properties can be explained by...... on assumptions of degree of reaction and product densities gave for plain cement pastes results comparable to MIP data.......Supplementary cementitious materials (SCMs), such as slag and fly ash, are increasingly used as a substitute for Portland cement in the interests of improvement of engineering properties and sustainability of concrete. According to studies improvement of engineering properties can be explained...... supplement each other. Cement pastes (w/b=0.4) with and without slag and fly ash cured at two moisture (sealed and saturated) and temperature (20 and 55ºC) conditions were used to investigate the combined impact of SCMs addition and curing on the pore structure of pastes cured up to two years. Also...

Quick monitoring of pozzolanic reactivity of waste ashes.

Science.gov (United States)

Sinthaworn, Suppachai; Nimityongskul, Pichai

2009-05-01

This article proposes a quick method of monitoring for pozzolanic reactivity of waste ashes by investigating the electrical conductivity of the suspension at an elevated temperature. This suspension is obtained by mixing tested pozzolan with an ordinary Portland cement (OPC) solution produced by mixing ordinary Portland cement with water. For comparison, silica fume, metakaolin, rice husk ash and river sand - whose pozzolanic reactivities range from reactive to inert - were used in the experimental investigation. The electrical conductivity of the suspension was continually recorded by using an electrical conductivity meter and stored by using a personal computer for a period of slightly over 1day. The indicative parameters that can be related to pozzolanic reactivity were discussed and analyzed in detail. It was found that it is possible to determine the pozzolanic reactivity of fly ash within 28h by using the proposed technique, as compared to 7 or 28 days for the determination of strength activity index according to ASTM. This technique would help concrete technologists to speedily investigate the quality of fly ash for use as a cement replacement in order to alleviate pollution caused by cement production and solve disposal problems of waste ashes.

Incineration ash conditioning processes

International Nuclear Information System (INIS)

Jouan, A.; Ouvrier, N.; Teulon, F.

1990-01-01

Incinerable wastes consist of the following standard composition corresponding to projected wastes from a future mixed oxide fuel fabrication plant with an annual throughput of 1700 kg (i.e. 5.7 m 3 ) of ashes produced by the incineration facility: . 50% polyvinyl chloride (glove box sleeves), . 5% polyethylene (bags), . 35% rubber (equal amounts of latex and neoprene), . 10% cellulose (equal amounts of cotton and cleansing tissues). The work focused mainly on compaction by high-temperature isostatic pressing, is described in some detail with the results obtained. An engineering study was also carried out to compare this technology with two other ash containment processes: direct-induction (cold crucible) melting and cement-resin matrix embedding. Induction melting is considerably less costly than isostatic pressing; the operating costs are about 1.5 times higher than for cement-resin embedding, but the volume reduction is nearly 3 times greater

Cementitious Spray Dryer Ash-Tire Fiber Material for Maximizing Waste Diversion

Directory of Open Access Journals (Sweden)

Charles E. Riley

2011-01-01

Full Text Available Spray dryer absorber (SDA material, also known as spray dryer ash, is a byproduct of coal combustion and flue gas scrubbing processes that has self-cementing properties similar to those of class C fly ash. SDA material does not usually meet the existing standards for use as a pozzolan in Portland cement concrete due to its characteristically high sulfur content, and thus unlike fly ash, it is rarely put to beneficial use. This paper presents the results of a study with the objective of developing beneficial uses for SDA material in building materials when combined with tire fiber reinforcement originating from a recycling process. Specifically, spray dryer ash was investigated for use as the primary or even the sole binding component in a mortar or concrete. This study differs from previous research in that it focuses on very high contents of spray dryer ash (80 to 100 percent in a hardened product. The overarching objective is to divert products that are normally sent to landfills and provide benefit to society in beneficial applications.

Energetically Modified Cement (EMC) - Performance Mechanism

Energy Technology Data Exchange (ETDEWEB)

Ronin, Vladimir; Elfgren, Lennart [Luleaa Univ. of Technology (Sweden). Centre for High Performance Cement

2003-03-01

Energetically Modified Cements, EMC, made of intensively milled cement (50%) and fillers (50%) of quartz or fly ash have been compared to blends of Ordinary Portland Cement, OPC, and fillers. The EMCs have better properties than other blends and are comparable to unblended OPC. This remarkable fact can probably be explained as follows. The grinding process reduces the size of both cement grains and fillers. This combined with the creation of micro defects gives the ground cement a very high degree of hydration. The increased early hydration and a better distribution of hydration products results in an extensive pore size refinement of the hardened binder. This pore size refinement leads to a favorably reduced permeability and diffusivity and very good mechanical properties.

Influence of Curing Age and Mix Composition on Compressive Strength of Volcanic Ash Blended Cement Laterized Concrete

Directory of Open Access Journals (Sweden)

Babafemi A.J.

2012-01-01

Full Text Available This study investigates the influence of curing age and mix proportions on the compressive strength of volcanic ash (VA blended cement laterized concrete. A total of 288 cubes of 100mm dimensions were cast and cured in water for 3, 7, 28, 56, 90 and 120 days of hydration with cement replacement by VA and sand replacement by laterite both ranging from 0 to 30% respectively while a control mix of 28-day target strength of 25N/mm2 (using British Method was adopted. The results show that the compressive strength of the VA-blended cement laterized concrete increased with the increase in curing age but decreased as the VA and laterite (LAT contents increased. The optimum replacement level was 20%LAT/20%VA. At this level the compressive strength increased with curing age at a decreasing rate beyond 28 days. The target compressive strength of 25N/mm2 was achieved for this mixture at 90 days of curing. VA content and curing age was noted to have significant effect (α ≤ 0.5 on the compressive strength of the VA-blended cement laterized concrete.

Evaluation Some Properties of NanoMetakaolin or Rice Husk Ash Cement Mortar and its Resistance to Elevated Temperature

Directory of Open Access Journals (Sweden)

Jassim Atiya Alwan

2016-12-01

Full Text Available The objective of this research is to find the optimum value of some properties like compressive, flexural strength of blended cement mortar by nanometakaolin ( NMK or rice husk ash (RHA and to evaluate the effect of high temperature on these properties. The ordinary Portland cement(OPC of mortar was partially substituted by NMK or RHA of 5,10,15 and 20% by weight of cement. (108 control and blended specimens were casted and tested at ambient temperature (33 ºC for compressive and flexural strength for 28 and 90 days. Another (270 of the control and blended specimens were casted and cured for 90 days and exposed to elevated temperature of a gradual increase in temperature up to 200 ºC,300 ºC, 400 ºC,600 ºC and 800 ºC for two hours in an electrical furnace and they were under the same previous tests. The test results at ambient temperature indicate that the optimum compressive and flexural strength was with ratio of 15% NMK cement replacement in mortar for 28 and 90 days but for RHA was ratio of 10% for 28 days and 15% of cement weight in mortar for 90 days compared to control specimens. The results of exposing control and blended specimens of (90 days to elevated temperature showed that the optimum strength for control and the best MK replacement ratio were found at 200 ºC, and the best RHA replacement ratio specimens was found at 300 ºC. It is also found that exposing the mortar to more than these temperatures destroyed its strength and it was detrimental to its properties.

High-Temperature Self-Healing and Re-Adhering Geothermal Well Cement Composites

Science.gov (United States)

Pyatina, T.; Sugama, T.; Boodhan, Y.; Nazarov, L.

2017-12-01

Self-healing cementitious materials are particularly attractive for the cases where damaged areas are difficult to locate and reach. High-temperature geothermal wells with aggressive environments impose most difficult conditions on cements that must ensure durable zonal isolation under repeated thermal, chemical and mechanical stresses. The present work evaluates matrix and carbon steel (CS) - cement interface self-healing and re-adhering properties of various inorganic cementitious composites under steam, alkali carbonate or brine environments at 270-300oC applicable to geothermal wells. The composite materials included blends based on Ordinary Portland Cement (OPC) and natural zeolites and alkali or phosphate activated composites of Calcium Aluminate Cement (CAC) with fly ash, class F. Class G cement blend with crystalline silica was used as a baseline. Compressive-strength and bond-strength recoveries were examined to evaluate self-healing and re-adhering properties of the composites after repeated crush tests followed by 5-day healing periods in these environments. The optical and scanning electron microscopes, X-ray diffraction, Fourier Transform infrared, Raman spectroscopy and EDX measurements were used to identify phases participating in the strengths recoveries and cracks filling processes. Amorphous silica-rich- and small-size crystalline phases played an important role in the healing of the tested composites in all environments. Possible ways to enhance self-healing properties of cementitious composites under conditions of geothermal wells were identified.

Immobilization of simulated radionuclide 133Cs{sup +} by fly ash-based geopolymer

Energy Technology Data Exchange (ETDEWEB)

Li, Qin; Sun, Zengqing; Tao, Dejing; Xu, Yan; Li, Peiming; Cui, Hao; Zhai, Jianping, E-mail: jpzhai@nju.edu.cn

2013-11-15

Highlights: • Fly ash-based geopolymer was used to immobilize 133Cs{sup +}, with cement as comparison. • Less Cs{sup +} was leached out from geopolymer in deionized water, acid and salt solutions. • Geopolymer showed more excellent acid resistance than cement blocks. • Geopolymer maintained superior mechanical strength to cement matrices. • Geopolymer showed good freeze–thaw and high-temperature performances. -- Abstract: The recent nuclear leak in Japan once again attracted people's attention to nuclear safety problems. Because of their poor thermal stability, those low-cost materials such as cement and asphalt cannot be used for the solidification of the radioactive wastes. In this work, the solidification behavior of 133Cs{sup +} by fly ash-based geopolymer was investigated. Leaching tests (carried out in deionized water, sulfuric acid and magnesium sulfate solutions) revealed that the geopolymer solidification had lower cumulative fraction leaching concentration (CFLC) of 133Cs{sup +} than that of cemented form. The thermal stability (high-temperature and freeze–thaw resistance) and acid-resistance of the geopolymer were also both better than that of cement. The geopolymer solidification block can acquire a compressive strength up to 30 MPa after 2 h calcination at 1000 °C. The morphology and mineral phases of the geopolymer and the geopolymer solidification block were characterized by SEM and XRD, and EDX analysis indicated that most of Cs associated with the amorphous geopolymer gel. These results gave encouragement for the idea that the fly ash-based geopolymer could be used as a low-cost and high-efficiency material for the immobilization of radioactive wastes.

Repair Mortars and New Concretes with Coal Bottom and Biomass Ashes Using Rheological Optimisation

International Nuclear Information System (INIS)

Bras, A.; Faustino, P.

2016-01-01

The objective of the present work is to analyse the potential of using non-classical additions in concrete and mortar compositions such as coal bottom ash and biomass ash (Bio), as partial replacing binder of ordinary Portland cement. It is intended to deal with production of these type of wastes and its accumulation and contribute to the minimisation of carbon and embodied energy in construction materials. The aim is to identify the concrete and mortars formulation types where it is possible to get more benefit by incorporating bottom ash and Bio. Based on the optimisation of the rheological properties of cement-based materials, mortars with repair function and concrete compositions were developed including 0%, 10%, 15% and 20% of bottom ash and Bio as cement replacement. An assessment of the evolution of relative concrete compressive strength was calculated as a function of the relative solid volume fraction of several concretes. bottom ash compositions present low resistance to high flow rates, increasing the ease of placement and vibration. bottom ash seems to present more filler and pozzolanic effect when compared with Bio. bottom ash mortars fulfil the compressive strength and stiffness requirements to be used as repair mortars, allowing the replacement of 15% or 20% of cement by an industrial waste. This by-product is able to work in the development of the mortar and concrete microstructure strength adopting a much more sustainable solution for the environment.

Gasification of high ash, high ash fusion temperature bituminous coals

Science.gov (United States)

Liu, Guohai; Vimalchand, Pannalal; Peng, WanWang

2015-11-13

This invention relates to gasification of high ash bituminous coals that have high ash fusion temperatures. The ash content can be in 15 to 45 weight percent range and ash fusion temperatures can be in 1150.degree. C. to 1500.degree. C. range as well as in excess of 1500.degree. C. In a preferred embodiment, such coals are dealt with a two stage gasification process--a relatively low temperature primary gasification step in a circulating fluidized bed transport gasifier followed by a high temperature partial oxidation step of residual char carbon and small quantities of tar. The system to process such coals further includes an internally circulating fluidized bed to effectively cool the high temperature syngas with the aid of an inert media and without the syngas contacting the heat transfer surfaces. A cyclone downstream of the syngas cooler, operating at relatively low temperatures, effectively reduces loading to a dust filtration unit. Nearly dust- and tar-free syngas for chemicals production or power generation and with over 90%, and preferably over about 98%, overall carbon conversion can be achieved with the preferred process, apparatus and methods outlined in this invention.

Experimental Study on Rise Husk Ash & Fly Ash Based Geo-Polymer Concrete Using M-Sand

Science.gov (United States)

Nanda Kishore, G.; Gayathri, B.

2017-08-01

Serious environmental problems by means of increasing the production of Ordinary Portland cement (OPC), which is conventionally used as the primary binder to produce cement concrete. An attempt has been made to reduce the use of ordinary Portland cement in cement concrete. There is no standard mix design of geo-polymer concrete, an effort has been made to know the physical, chemical properties and optimum mix of geo-polymer concrete mix design. Concrete cubes of 100 x 100 x 100 mm were prepared and cured under steam curing for about 24 hours at temperature range of 40°C to 60°C. Fly ash is replaced partially with rice husk ash at percentage of 10%, 15% and 25%. Sodium hydroxide and sodium silicate are of used as alkaline activators with 5 Molar and 10 Molar NaOH solutions. Natural sand is replaced with manufacture sand. Test results were compared with controlled concrete mix of grade M30. The results shows that as the percentage of rice husk ash and water content increases, compressive strength will be decreases and as molarity of the alkaline solution increases, strength will be increases.

FEATURES OF ASH OF THERMAL POWER PLANTS AS AGGREGATE FOR CONCRETES

Directory of Open Access Journals (Sweden)

M. A. Storozhuk

2017-10-01

Full Text Available Purpose. The scientific work is dedicated to development of scientific-technical bases of production and application of concrete on the basis of ashes of thermal power plants (TPP. Methodology. The properties of TPP ash, as well as the peculiarities of its behavior in a concrete mix as a fine aggregate, have been studied. It is shown that the hydrolysis and hydration of cement occur in the active environment of ash, which has a huge specific surface area. This significantly affects the course of these processes and the quality of the concrete produced. A new technology of application of ash of TPP for preparation of concrete mixes is offered. Vibrated and vibrovacuumized concretes of optimum composition from slag and ash, as well as from granite crushed stone and ash, are tested. The chara-cteristics of ordinary concrete (from granite crushed stone and quartz sand are given to compare. Findings. The results of the tests showed the possibility of obtaining concretes of class C20/25…C25/30 on the basis of slag and ash of TPP at a limited consumption of cement. It is shown that the concrete with traditional aggregates has a lower strength than the concrete, which has ash as fine aggregate. This research results contribute to the increased use of ash in construction that solves the problem of aggregates as well as thermal power plants waste recycling. Originality. New method and technology of application of TPP ashes in concrete are developed. Ash concrete mix has rational flowability, which produces the greatest strength of ash vacuum concrete. This strength is twice or more as large as the strength of vibrated ash concrete mix with flowability S1. Practical value. The physico-chemical properties of TPP ash as aggregate for concrete are presented. Significant difference of ash from ordinary aggregates is shown. Chemical activity of the ash is justified. The special conditions of cement hardening in the case of using ash as aggregate for concrete

Fly ash carbon passivation

Science.gov (United States)

La Count, Robert B; Baltrus, John P; Kern, Douglas G

2013-05-14

A thermal method to passivate the carbon and/or other components in fly ash significantly decreases adsorption. The passivated carbon remains in the fly ash. Heating the fly ash to about 500 and 800 degrees C. under inert gas conditions sharply decreases the amount of surfactant adsorbed by the fly ash recovered after thermal treatment despite the fact that the carbon content remains in the fly ash. Using oxygen and inert gas mixtures, the present invention shows that a thermal treatment to about 500 degrees C. also sharply decreases the surfactant adsorption of the recovered fly ash even though most of the carbon remains intact. Also, thermal treatment to about 800 degrees C. under these same oxidative conditions shows a sharp decrease in surfactant adsorption of the recovered fly ash due to the fact that the carbon has been removed. This experiment simulates the various "carbon burnout" methods and is not a claim in this method. The present invention provides a thermal method of deactivating high carbon fly ash toward adsorption of AEAs while retaining the fly ash carbon. The fly ash can be used, for example, as a partial Portland cement replacement in air-entrained concrete, in conductive and other concretes, and for other applications.

High-volume natural volcanic pozzolan and limestone powder as partial replacements for portland cement in self-compacting and sustainable concrete

KAUST Repository

Celik, Kemal; Jackson, Marie D.; Mancio, Mauricio; Meral, Cagla; Emwas, Abdul-Hamid M.; Mehta, P. Kumar; Monteiro, Paulo José Meleragno

2014-01-01

A laboratory study demonstrates that high volume, 45% by mass replacement of portland cement (OPC) with 30% finely-ground basaltic ash from Saudi Arabia (NP) and 15% limestone powder (LS) produces concrete with good workability, high 28-day compressive strength (39 MPa), excellent one year strength (57 MPa), and very high resistance to chloride penetration. Conventional OPC is produced by intergrinding 95% portland clinker and 5% gypsum, and its clinker factor (CF) thus equals 0.95. With 30% NP and 15% LS portland clinker replacement, the CF of the blended ternary PC equals 0.52 so that 48% CO2 emissions could be avoided, while enhancing strength development and durability in the resulting self-compacting concrete (SCC). Petrographic and scanning electron microscopy (SEM) investigations of the crushed NP and finely-ground NP in the concretes provide new insights into the heterogeneous fine-scale cementitious hydration products associated with basaltic ash-portland cement reactions. © 2013 Published by Elsevier Ltd.

In situ test plan for concrete materials using low alkaline cement at Horonobe URL

International Nuclear Information System (INIS)

Kobayashi, Yasushi; Yamada, Tsutomu; Nakayama, Masashi; Matsui, Hiroya; Matsuda, Takeshi; Konishi, Kazuhiro; Iriya, Keishiro; Noda, Masaru

2007-03-01

HLW (high-level radioactive waste) repository is to be constructed at depths of over three hundred meters below the surface. Shotcrete and lining will be used for safety under construction and operational period. Concrete is a kind of composite material which is constituted by aggregate, cement and additives. Low alkaline cement has been developed from the viewpoint of long term stability of the barrier systems which would be influenced by high alkaline arising from cement material. HFSC (Highly Fly-ash contained Silica-fume Cement) is one of a low alkaline cement, which contains silica fume and coal ash. It has been developed in Japan Atomic Energy Agency (JAEA). JAEA are now implementing the construction of the under ground research laboratory (URL) at Horonobe for the purpose of research in deep geological science and repository engineering technology. This report shows the in situ test plan for shotcrete using HFSC at Horonobe URL with identifying requirements for cement materials to be used in HLW repository, and also reviews major literatures of low alkaline cement. This in situ test plan is aiming to assess the performance of HFSC shotcrete in terms of mechanics, workability, durability, and so on. (author)

APC fly ashes stabilized with Portland cement for further development of road sub-base aggregates

Science.gov (United States)

Formosa, J.; Giro-Paloma, J.; Maldonado-Alameda, A.; Huete-Hernández, S.; Chimenos, J. M.

2017-10-01

Although waste-to-energy plants allow reducing the mass and volume of municipal solid waste (MSW) incinerated, an average around 30 % of the total content remains as bottom ash (BA) and air pollution control (APC) ashes at the end of combustion process. While weathered bottom ash (WBA) is considered a non-hazardous residue that can be revalorized as a secondary aggregate, APC fly ashes generated during the flue gas treatment are classified as hazardous waste and are handled in landfill disposal after stabilization, usually with Portland cement (OPC). However, taking into account the amount of APC residues produced and the disposing cost in landfill, their revalorization is an important issue that could be effectively addressed. As MSW can be incinerated producing bottom ashes (BA) or air pollutant control (APC) residues, the development of a mortar formulated with APC fly ash as secondary building material is a significant risk to the environment for their content of heavy metals. In this way, Design of Experiment (DoE) was used for the improvement of granular material (GM) formulation composed by APC and OPC for further uses as road sub-base aggregate. DoE analysis was successful in the modelling and optimization the formulation as function of the mechanical properties and APC amount. Consequently, an optimal mortar formulation (OMF) of around 50 wt.% APC and 50 wt.% OPC was considered. The OMF leachates and abrasion resistance have been analyzed. These results have demonstrated the viability of OMF as non-hazardous material feasible to be used as secondary aggregate. Moreover, it would be possible to consider the environmental assessment of a GM composed by ≈20 wt.% of OMF and ≈80 wt.% of WBA in order to improve mechanical properties and heavy metals stabilization.

Influence of Temperature on Workability and Compressive Strength of Ordinary Concrete with High Calcium Fly Ash

Directory of Open Access Journals (Sweden)

Gołaszewski Jacek

2017-06-01

Full Text Available The rheological properties of fresh ordinary concrete are closely affected by temperature and time. The paper presents the study of consistency of fresh concrete mixtures made with Portland cement and cement with calcareous fly ash. Two types of admixtures were used. It was proven that the temperature has a clear effect on workability and compressive strength concrete. Influence on workability can be reduced by selecting the appropriate superplasticizer and cement.

Effect of fly ash on the strength of porous concrete using recycled coarse aggregate to replace low-quality natural coarse aggregate

Science.gov (United States)

Arifi, Eva; Cahya, Evi Nur; Christin Remayanti, N.

2017-09-01

The performance of porous concrete made of recycled coarse aggregate was investigated. Fly ash was used as cement partial replacement. In this study, the strength of recycled aggregate was coMPared to low quality natural coarse aggregate which has high water absorption. Compression strength and tensile splitting strength test were conducted to evaluate the performance of porous concrete using fly ash as cement replacement. Results have shown that the utilization of recycled coarse aggregate up to 75% to replace low quality natural coarse aggregate with high water absorption increases compressive strength and splitting tensile strength of porous concrete. Using fly ash up to 25% as cement replacement improves compressive strength and splitting tensile strength of porous concrete.

Fourth international conference on fly ash, silica fume, slag, and natural pozzolans in concrete: Supplemental proceedings

International Nuclear Information System (INIS)

Berry, E.E.; Hemmings, R.T.; Zhang, M.H.; Malhotra, V.M.

1992-03-01

This report consists of four papers presented at a special session on high volume fly ash (HVFA) concrete. These four papers summarize an EPRI research project currently in progress that is investigating HVFA concretes. This objective of this research is to commercialize the HVFA concrete technology through: (1) an extensive measurement of basic engineering and durability properties; (2) an examination of the binder microstructure and cementation hydration reactions; and (3) technology transfer to industry and the construction community. Overall the data from the project that are summarized in these papers, show that commercial quality structural grade concrete (up to 50 MPa compressive strength at 90 days) can be made from a wide range of fly ashes and cements available throughout the USA. It has been shown in this project that fly ash is a reactive participant with the Portland cement in the cementing process, and also serves as a microaggregate in a multiphase composite binder formed during curing. The properties of the binder were found to significantly influence strength development, elastic modulus, and the stress-strain behavior of HVFA concrete. Overall, the data presented show that regardless of the type of fly ash (from the nine US ashes evaluated) and the two cements used, that air-entrained HVFA concrete exhibits excellent durability in all respects except under application of deicing salts where some surface scaling has been observed in the laboratory

Mechanical and Durability Properties of Fly Ash Based Concrete Exposed to Marine Environment

Science.gov (United States)

Kagadgar, Sarfaraz Ahmed; Saha, Suman; Rajasekaran, C.

2017-06-01

Efforts over the past few years for improving the performance of concrete suggest that cement replacement with mineral admixtures can enhance the strength and durability of concrete. Feasibility of producing good quality concrete by using alccofine and fly ash replacements is investigated and also the potential benefits from their incorporation were looked into. In this study, an attempt has been made to assess the performance of concrete in severe marine conditions exposed upto a period of 150 days. This work investigates the influence of alccofine and fly ash as partial replacement of cement in various percentages (Alccofine - 5% replacement to cement content) and (fly ash - 0%, 15%, 30%, 50% & 60% to total cementitious content) on mechanical and durability properties (Permit ion permeability test and corrosion current density) of concrete. Usage of alccofine and high quantity of fly ash as additional cementitious materials in concrete has resulted in higher workability of concrete. Inclusion of alccofine shows an early strength gaining property whereas fly ash results in gaining strength at later stage. Concrete mixes containing 5% alccofine with 15% fly ash replacement reported greater compressive strength than the other concrete mixes cured in both curing conditions. Durability test conducted at 56 and 150 days indicated that concrete containing higher percentages of fly ash resulted in lower permeability as well lesser corrosion density.

The mechanical and physical properties of concrete containing polystyrene beads as aggregate and palm oil fuel ash as cement replacement material

Science.gov (United States)

Adnan, Suraya Hani; Abadalla, Musab Alfatih Salim; Jamellodin, Zalipah

2017-10-01

One of the disadvantages of normal concrete is the high self-weight of the concrete. Density of the normal concrete is in the range of 2200 kg/m3 to 2600 kg/ m3. This heavy self-weight make it as an uneconomical structural material. Advantages of expended polystyrene beads in lightweight concrete is its low in density which can reduce the dead load (self-weight) Improper disposal of the large quantity of palm oil fuel ash which has been produced may contribute to environmental problem in future. In this study, an alternative of using palm oil fuel ash as a cement replacement material is to improve the properties of lightweight concrete. The tests conducted in this study were slump test, compression strength, splitting tensile and water absorption test. These samples were cured under water curing condition for 7, 28 and 56 days before testing. Eight types of mixtures were cast based on percentage (25%, 50%) of polystyrene beads replacement for control samples and (25%, 50%) of polystyrene beads by different ratio 10%, 15%, and 20% replacement of palm oil fuel ash, respectively. Samples with 25% polystyrene beads and 10% palm oil fuel ash obtained the highest compressive strength which is 16.8 MPa, and the splitting tensile strength is 1.57 MPa. The water absorption for samples 25%, 50% polystyrene and 20% palm oil fuel ash is 3.89% and 4.67%, respectively which is lower compared to control samples.

Leachability of Arsenic (As) Contaminated Landfill Soil Stabilised by Cement and Bagasse Ash

Science.gov (United States)

Azhar, A. T. S.; Azim, M. A. M.; Aziman, M.; Nabila, A. T. A.

2016-11-01

Contaminated soil with heavy metals, especially Arsenic (As) has become a major issue worldwide. As is reported to be a metal that affects human health and is related to have caused serious diseases that interrupts the nervous system, blood vessels and kidneys. However, proper treatment techniques such as Stabilization/Solidification (S/S) method can be employed and is capable of controlling these heavy metals from contaminating the soil strata and groundwater resources. This study is to investigate the leachability of Arsenic (As) in S/S method when bagasse ash (BA) is added to remedy contaminated Landfill soil. Cement is added at a proportion of 5%, 10%, 15% and 20% in sample weights without BA while in another sample; the cement replaces BA at a proportion of 2.5%, 5%, 7.5%. and 10%. All samples were allowed to harden and cured at room temperature for 7, 14 and 28 days. The effectiveness of the treatment was assessed by conducting Synthetic Precipitation Leaching Procedure (SPLP). Results indicate that pH and leachability are found to have major influence on metal release. The final pH after leaching tests showed improvements especially samples containing BA. In addition, the concentration of As in the SPLP test after the curing period of 28 days were detected to be below the leachability limit as regulated by WHO's Guidelines for Drinking-water Quality. As a whole, the results obtained from testing showed that sample containing 10% cement with 10% BA is the most effective and is the optimum mix since this proportion succeeded in minimising the leachability of As at total reduction by 100%, In conclusion, partial replacement of cement with BA in the binder system has been successful in reducing the leachability.

Compressive strength of concrete and mortar containing fly ash

Science.gov (United States)

Liskowitz, John W.; Wecharatana, Methi; Jaturapitakkul, Chai; Cerkanowicz, deceased, Anthony E.

1997-01-01

The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction. The invention includes a method for predicting the compressive strength of such a hardenable mixture, which is very important for planning a project. The invention also relates to hardenable mixtures comprising cement and fly ash which can achieve greater compressive strength than hardenable mixtures containing only concrete over the time period relevant for construction. In a specific embodiment, a formula is provided that accurately predicts compressive strength of concrete containing fly ash out to 180 days. In other specific examples, concrete and mortar containing about 15% to 25% fly ash as a replacement for cement, which are capable of meeting design specifications required for building and highway construction, are provided. Such materials can thus significantly reduce construction costs.

Study on pore structure and diffusion coefficient of chloride ion in hardened low-alkaline cement

International Nuclear Information System (INIS)

Mihara, Morihiro; Torii, Kazuyuki

2009-03-01

Low-alkaline cement using pozzolans is under consideration as a possible filling and structural material in geological disposal for long-lived radioactive waste. Silica fume and fly ash are used to develop the low-alkaline cement which is named HFSC, High-volume Fly ash Silica fume Cement. In this study, pore structure and diffusivity of chloride ion in HFSC pastes were investigated in order to understand the fundamental transport properties of ions. HFSC which included different contents of fly ash (40%, 50% and 60%) with silica fume (20%) and ordinary Portland (OPC) cement were prepared. Hardened cement pastes were supplied to pore structure analysis and in-diffusion experiment with NaCl and CaCl 2 solution. Mercury intrusion method (MIP) commonly used and image analysis of backscattered electron microscopy (BSE) for pore in hardened cement paste were performed to investigate the pore structure. The porosity of HFSC was larger than that of OPC measured by MIP. However, pore diameter increasing pore volume of HFSC was smaller than that of OPC. It was observed that lager pores were in HFSC than in OPC from BSE. These large pores in HFSC were originated from cenosphere of FA. The apparent diffusivity of chloride in HFSC with fly ash of 40% showed smallest value in the cement pastes. It was concluded that the smallest diffusion coefficient was caused by a pore of HFSC which had a bended structure and ion exclusion/filtration effect. (author)

Developing Low-Clinker Ternary Blends for Indian Cement Industry

Science.gov (United States)

Pal, Aritra

2018-05-01

In today's scenario cement-concrete has become the backbone of infrastructure development. The use of concrete is increasing day by day and so does cement. One of the major concerns is that the cement manufacturing contributes 7% of total man-made CO2 emission in the environment. At the same time India being a developing country secured the second position in cement production. On the other hand solid waste management is one of the growing problems in India. As we are one of the major contributors in this situation so, the time has come to think about the sustainable alternatives. From various researches it has been observed that the low clinker cement can be suitable option. In the present paper we have tried to develop a low clinker ternary blend for Indian cement industry using the concept of synergetic behavior of fly ash-limestone reaction and formation of more stable monocarboaluminate hydrate and hemicarboaluminate hydrate. 30% fly ash and 15% limestone and 5% gypsum have been used as supplementary cementing material for replacing 50% clinker. The mechanical properties like, compressive strength, have been studied for the fly ash limestone ternary blends cements and the results have been compared with the other controlled blends and ternary blends. The effect of intergrinding of constituent materials has shown a comparable properties which can be used for various structural application. The effect of dolomitic limestone has also been studied in fly ash limestone ternary blends and the result shows the relation between compressive strength and dolomite content is inversely proportional.

Impact of Micro Silica on the properties of High Volume Fly Ash Concrete (HVFA)

Science.gov (United States)

Sripragadeesh, R.; Ramakrishnan, K.; Pugazhmani, G.; Ramasundram, S.; Muthu, D.; Venkatasubramanian, C.

2017-07-01

In the current situation, to overcome the difficulties of feasible construction, concrete made with various mixtures of Ordinary Portland Cement (OPC) and diverse mineral admixtures, is the wise choice for engineering construction. Mineral admixtures viz. Ground Granulated Blast Furnace Slag (GGBS), Meta kaolin (MK), Fly Ash (FA) and Silica Fume (SF) etc. are used as Supplementary Cementitious Materials (SCM) in binary and ternary blend cement system to enhance the mechanical and durability properties. Investigation on the effect of different replacement levels of OPC in M25 grade with FA + SF in ternary cement blend on the strength characteristics and beam behavior was studied. The OPC was partially replaced (by weight) with different combinations of SF (5%, 10%, 15%, 20% and 25%) and FA as 50% (High Volume Fly Ash - HVFA). The amount of FA addition is kept constant at 50% for all combinations. The compressive strength and tensile strength tests on cube and cylinder specimens, at 7 and 28 days were carried out. Based on the compressive strength results, optimum mix proportion was found out and flexural behaviour was studied for the optimum mix. It was found that all the mixes (FA + SF) showed improvement in compressive strength over that of the control mix and the mix with 50% FA + 10% SF has 20% increase over the control mix. The tensile strength was also increased over the control mix. Flexural behaviour also showed a significant improvement in the mix with FA and SF over the control mix.

Environmental Benefit Assessment for the Carbonation Process of Petroleum Coke Fly Ash in a Rotating Packed Bed.

Science.gov (United States)

Pei, Si-Lu; Pan, Shu-Yuan; Li, Ye-Mei; Chiang, Pen-Chi

2017-09-19

A high-gravity carbonation process was deployed at a petrochemical plant using petroleum coke fly ash and blowdown wastewater to simultaneously mineralized CO 2 and remove nitrogen oxides and particulate matters from the flue gas. With a high-gravity carbonation process, the CO 2 removal efficiency was found to be 95.6%, corresponding to a capture capacity of 600 kg CO 2 per day, at a gas flow rate of 1.47 m 3 /min under ambient temperature and pressure. Moreover, the removal efficiency of nitrogen oxides and particulate matters was 99.1% and 83.2%, respectively. After carbonation, the reacted fly ash was further utilized as supplementary cementitious materials in the blended cement mortar. The results indicated that cement with carbonated fly ash exhibited superior compressive strength (38.1 ± 2.5 MPa at 28 days in 5% substitution ratio) compared to the cement with fresh fly ash. Furthermore, the environmental benefits for the high-gravity carbonation process using fly ash were critically assessed. The energy consumption of the entire high-gravity carbonation ranged from 80 to 169 kWh/t-CO 2 (0.29-0.61 GJ/t-CO 2 ). Compared with the scenarios of business-as-usual and conventional carbon capture and storage plant, the economic benefit from the high-gravity carbonation process was approximately 90 and 74 USD per ton of CO 2 fixation, respectively.

BRICKS WITH TOTAL REPLACEMENT OF CLAY BY FLY ASH MIXED WITH DIFFERENT MATERIALS

OpenAIRE

J.N Akhtar; J.Alam; M.N Akhtar

2011-01-01

Fly ash is a powdery substance obtained from the dust collectors in the Thermal power plants that use coal as fuel. From the cement point of view the mineralogy of Fly ash is important as it contains 80% - 90% of glass. The impurities in coal-mostly clays, shale’s, limestone & dolomite; they cannot be burned so they turn up as ash. The Fly ash of class C category was used as a raw material to total replacement of clay for making Fly ash bricks. In present study the effect of Fly ash with high...

Diffusion behavior of anion in hardened low-heat portland cement paste containing fly ash. Dependence of effective diffusion coefficient on pore structure

International Nuclear Information System (INIS)

Chida, Taiji; Yoshida, Takahiro

2012-01-01

In the sub-surface disposal system, the closely packed concrete layer is expected the low diffusivity to retard the migration of radionuclides. Low-heat portland cement containing 30 wt% fly ash (FAC) is a candidate cement material for the construction of sub-surface repository because of its high dense structure and its resistance to cracking. Previously, we reported that FAC has lower diffusivity than Ordinary Portland Cement (OPC) for acetic acid and iodine. However, the mechanism for low diffusivity of FAC was not clear. In this study, the diffusion of multiple trace ions (chlorine, bromine and iodine) in hardened cement pastes was examined by through-diffusion experiments. The effective diffusion coefficients, D e , of the trace ions for hardened OPC cement pastes were on the order of 10 -12 m 2 s -1 for trace ions, and D e for hardened FAC cement pastes were on the order of 10 -13 m 2 s -1 for chlorine, 10 -14 m 2 s -1 for bromine and 10 -15 m 2 s -1 for iodine. Additionally, the pore size distribution and porosity of FAC changed to more closely packed structure for 13 months by the pozzolanic reaction, and the pore size distribution of FAC (mainly 3-10 nm) were an order of magnitude smaller than that of OPC. These results suggest that the low diffusivity of FAC is based on the continuous change in the pore structure and the nano-scale pore size retarding the migration of trace ions. (author)

Cement production from coal conversion residues

International Nuclear Information System (INIS)

Brown, L.D.; Clavenna, L.R.; Eakman, J.M.; Nahas, N.C.

1981-01-01

Cement is produced by feeding residue solids containing carbonaceous material and ash constituents obtained from converting a carbonaceous feed material into liquids and/or gases into a cement-making zone and burning the carbon in the residue solids to supply at least a portion of the energy required to convert the solids into cement

Performance of Cement Containing Laterite as Supplementary Cementing Material

Directory of Open Access Journals (Sweden)

Abbas Bukhari, Z. S.

2013-03-01

Full Text Available The utilization of different industrial waste, by-products or other materials such as ground granulated blast furnace slag, silica fume, fly ash, limestone, and kiln dust, etc. as supplemen- tary cementing materials has received considerable attention in recent years. A study has been conducted to look into the performance of laterite as Supplementary Cementing Materials (SCM. The study focuses on compressive strength performance of blended cement containing different percentage of laterite. The cement is replaced accordingly with percentage of 2 %, 5 %, 7 % and 10 % by weight. In addition, the effect of use of three chemically different laterites have been studied on physical performance of cement as in setting time, Le-Chatlier expansion, loss on ignition, insoluble residue, free lime and specifically compressive strength of cement cubes tested at the age of 3, 7, and 28 days. The results show that the strength of cement blended with laterite as SCM is enhanced. Key words: Portland cement, supplementary cementing materials (SCM, laterite, compressive strength KUI – 6/2013 Received January 4, 2012 Accepted February 11, 2013

THE EFFECT OF SINGLE AND HYBRID FIBRES ON FIBRE REINFORCED SELF COMPACTING CONCRETE PRODUCED WITH HIGH LEVEL OF FLY ASH USAGE

OpenAIRE

BOZKURT, Nusret; YAZICIOĞLU, Salih; GÖNEN, Tahir

2013-01-01

The aim of this paper is to present results of investigation carried out on fresh and mechanical properties of Fibre Reinforced Self Compacting Concrete (FRSCC) produced with fly ash which is an industrial waste material. Concrete industry is an important one between the industry branches for sustainability. In this study, high level of fly ash was used to reduce Portland Cement (PC) consumption as well as CO2 emission through the use of that waste material. For this purpose, a control Self C...

Influence of bottom ash of palm oil on compressive strength of concrete

Science.gov (United States)

Saputra, Andika Ade Indra; Basyaruddin, Laksono, Muhamad Hasby; Muntaha, Mohamad

2017-11-01

The technological development of concrete demands innovation regarding the alternative material as a part of the effort in improving quality and minimizing reliance on currently used raw materials such as bottom ash of palm oil. Bottom ash known as domestic waste stemming from palm oil cultivation in East Kalimantan contains silica. Like cement in texture and size, bottom ash can be mixed with concrete in which the silica in concrete could help increase the compressive strength of concrete. This research was conducted by comparing between normal concrete and concrete containing bottom ash as which the materials were apart of cement replacement. The bottom ash used in this research had to pass sieve size (#200). The composition tested in this research involved ratio between cement and bottom ash with the following percentages: 100%: 0%, 90%: 10%, 85%: 15% and 80%: 20%. Planned to be within the same amount of compressive strength (fc 25 MPa), the compressive strength of concrete was tested at the age of 7, 14, and 28 days. Research result shows that the addition of bottom ash to concrete influenced workability in concrete, but it did not significantly influence the compressive strength of concrete. Based on the result of compressive strength test, the optimal compressive strength was obtained from the mixture of 100% cement and 0% bottom ash.

Fly Ash in Civil Engineering Stage 1: Inventory/Application; Flygaska i geotekniska anlaeggningar Etapp 1: Inventering/Tillaemplighet

Energy Technology Data Exchange (ETDEWEB)

Macsik, Josef; Svedberg, Bo; Lenstroemer, Stina; Nilsson, Thomas [Scandiaconsult, Stockholm (Sweden)

2004-01-01

The project presented below is the first phase of a broader project named FACE 'Fly Ash in Civil Engineering'. The objective of the project is to identify environmentally friendly products based on fly ash to be used in geotechnical applications such as road bases etc. In this phase of the project, named 'Inventory/Applicability', different fly ashes have been grouped according to their technical properties and potential applications. The objective of grouping fly ashes is to identify key-properties in order to make future investigations less extensive and also to make it easier to assess potential applications in the future. A total of nine different fly ashes from incineration of bio fuels (Heating Plants and Forest Industry Boilers) were investigated. The investigated fly ashes were all fresh and dry apart from two which originated from landfill. Properties such as grain-size distribution, water content, void-ratio, loss on ignition, compaction properties, increase of shear strength, have been investigated. Analyses of the results indicate that fly ashes can be divided into three main groups A, B and C, where: Group A fly ashes have poor curing properties and need stabilisation agents such as other fly ashes with higher curing capacity or cement (Portland cement, Merit 5000 etc.). Fly ash which has been stored in landfill and has a low content of quick lime is also part of this group. These fly ashes are not appropriate for use without addition of stabilising agent if they are to be used in applications where percolating water and frost-thaw cycles occur. After stabilisation with fresh fly ash and cement, fly ashes from this group can be used in sub-base in roads. Group B fly ashes have medium-high to high content of quick lime and good development of shear strength. These fly ashes can be used without being stabilised with cement. In fact, adding cement can reduce properties of compaction thus reducing the strength of a construction. The

Effect of blended materials on U(VI) retention characteristics for portland cement solidification product

International Nuclear Information System (INIS)

Tan Hongbin; Ma Xiaoling; Li Yuxiang

2006-01-01

Using the simulated groundwater as leaching liquid, the retention capability of U(VI) in solidification products with Portland cement, the Portland cement containing silica fume, the Portland cement containing metakaolin and the Portland cement containing fly ash was researched by leaching experiments at 25 degree C for 42 d. The results indicate silica fume and metakaolin as blended materials can improve the U(VI) retention capability of Portland cement solidification product, but fly ash can not. (authors)

The starting up of a pilot plant for radioactive incinerator ash conditioning - results of two embedding campaigns

International Nuclear Information System (INIS)

Kertesz, C.J.; Chenavas, P.R.; Naud, G.M.

1990-01-01

A new pilot plant called 'PICC' designed for radioactive incinerator ash conditioning, by embedding in several matrices, was launched at the Nuclear Research Centre in Cadarache - France - in the middle of 1988. This polyvalent facility can work with the three following embedding products = cement, thermosetting epoxide resin and an epoxide-cement compound. The capacity per day of the plant is two 100 or 200 I drums of solidified ash form. Two embedding campaigns have been carried out on inactive ashes: the first is a cementation campaign, done on phosphated ash coming from incineration of spent tributylphosphate. The second is a polymer cement campaign done on simulated alpha ash coming from technological wastes. Description of the PICC and data on these two campaigns are given

Effect of olive waste (Husk on behavior of cement paste

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Sharaf Alkheder

2016-12-01

Full Text Available Jordan is a famous country in terms of olive trees agriculture that resulted in a mass production of olive oil products. The huge amounts of olive waste (husk that resulted from olives processing to produce olive oil represent an environmental challenge in the country. The idea in this paper comes to use olive waste as a partial replacement for Portland cement in cement paste to conserve the environment, reduce cement consumption and increase cost efficiency. The wastes were burned properly in an oven and maintained for 6 h until it was fully transformed into ashes. Then, the oven was turned off and ashes were allowed to cool. After cooling, the material passed sieve #200 were used. The sieved ashes were used in the cement mix as a partial cement replacement for making the mortar and cement paste. Normal consistency and setting time were determined as well as soundness, compressive strength. Results indicated that normal consistency of the cement pastes containing different percentage of olive waste is somehow lower than that of the ordinary cement paste and slightly decreases with increasing the percentage. The results also indicated that the compressive strength of hardened blended cement paste containing different percentages of olive waste slightly decrease with olive waste content at 3, 7, and 28 days.

Utilization of pulverized fuel ash in Malta

International Nuclear Information System (INIS)

Camilleri, Josette; Sammut, Michael; Montesin, Franco E.

2006-01-01

In Malta all of the waste produced is mixed and deposited at various sites around the island. None of these sites were purpose built, and all of the waste is above groundwater level. The landfills are not engineered and do not contain any measures to collect leachate and gases emanating from the disposal sites. Another waste, which is disposed of in landfills, is pulverized fuel ash (PFA), which is a by-product of coal combustion by the power station. This has been disposed of in landfill, because its use has been precluded due to the radioactivity of the ashes. The aim of this study was to analyze the chemical composition of the pulverized fuel ash and to attempt to utilize it as a cement replacement in normal concrete mixes in the construction industry. The levels of radiation emitted from the ashes were measured by gamma spectrometry. The results of this study revealed that although at early ages cement replacement by PFA resulted in a reduction in compressive strength (P = 0), when compared to the reference concrete at later ages the strengths measured on concrete cores were comparable to the reference concrete (P > 0.05). The utilization of PFA up to 20% cement replacement in concrete did not raise the radioactivity of the concrete. In conclusion, utilization of PFA in the construction industry would be a better way of disposing of the ashes rather than controlling the leachate and any radioactivity emitted by the landfilled ashes

Radioactive Wastes Cementation during Decommissioning Of Salaspils Research Reactor

International Nuclear Information System (INIS)

Abramenkova, G.; Klavins, M.; Abramenkovs, A.

2009-01-01

This paper deals with information on the radioactive wastes cementation technology for decommissioning of Salaspils Research Reactor (SRR). Dismantled radioactive materials were cemented in concrete containers using tritiated water-cement mortar. The laboratory tests system was developed to meet the waste acceptance criteria for disposal of containers with cemented radioactive wastes in near-surface repository 'Radons'. The viscosity of water-cement mortar, mechanical tests of solidified mortar's samples, change of temperature of the samples during solidification time and leakage of Cs-137 and T-3 radionuclides was studied for different water-cement compositions with different additives. The pH and electro conductivity of the solutions during leakage tests were controlled. It was shown, that water/cement ratio significantly influences on water-cement mortar's viscosity and solidified samples mechanical stability. Increasing of water ratio from 0.45 up to 0.62 decreases water-cement mortar's viscosity from 1100 mPas up to 90 mPas and decreases mechanical stability of water-cement samples from 23 N/mm 2 to the 12 N/mm 2 . The role of additives - fly ash and Penetron admix in reduction of solidification temperature is discussed. It was found, that addition of fly ash to the cement-water mortar can reduce the solidification temperature from 81 deg. C up to 62 deg. C. The optimal interval of water ratio in cement mortar is discussed. Tritium and Cs-137 leakage tests show, that radionuclides release curves has a complicate structure. The possible radionuclides release mechanisms are discussed. Experimental results indicated that addition of fly ash result in facilitation of tritium and cesium leakage in water phase. Further directions of investigations are drafted. (authors)

Mechanical and durability performance of rice husk ash concrete of grade 30, 40 and 50

International Nuclear Information System (INIS)

Erawati, M.; Nik Anisah, N.N.; Nurdiyana, M.H.; Noor Arbaiyah, M.Y.; Kartini, K.

2010-01-01

Cement is produce and manufactured on a large scale from the silicate industry and used mostly in building homes, industrial buildings and other structures. Cements are produce from raw naturally occurring materials and the production involved both mining and manufacturing components, and it is a major source of greenhouse gas emission. For sustainability, and to reduce the greenhouse gas emission cause by cement production, therefore it is highly time to look into the other possibility of replacing this cementitious material. Research had shown that small amounts of inert filler have always been acceptable as cement replacements, what more if the fillers have the pozzolanic properties, in which it will not only impart technical advantages to the resulting concrete but also enable larger quantities of cement replacement to be achieved. In this millennium due to constantly increasing amount of industry by products, concretes made almost completely of waste materials should be produced in large scale. Extensive studies have been carried out and have indicated that the incinerator ash can be beneficially utilize, however, in Malaysia the utilization of this ash is not routinely practiced or mandated. This paper highlighted the possibility of using rice husk ash as cement replacement for sustainability in making concrete of grade 30, 40 and 50. The strength and durability tests will conducted to validate the possibility of it uses. Studies conducted have shown that rice husk ash has the pozzolanic properties, achieved the target strength and improved its permeability. Thus, not only give technical advantage to the resulting concrete but it also reduces cement consumption and on top of that the conservation of resources. (author)

Engineering properties of fly ash concrete

International Nuclear Information System (INIS)

Hilmi Mahmud

1999-01-01

This paper presents some of the engineering properties of Malaysian fly ash concrete. Workability, compressive, flexural, tensile splitting, drying shrinkage, elastic modulus and non destructive tests were performed on fly ash and control OPC concrete specimens. Data show that concrete containing 25% fly ash replacement of cement exhibit superior or similar engineering properties to that normal concrete without fly ash. These encouraging results demonstrated the technical merits of incorporating fly ash in concrete and should pave the way for wide scale use of this versatile material in the Malaysian construction industry. (author)

EFFECTS OF MINERAL ADMIXTURE ON THE CARBONIC ACID LEACHING RESISTANCE OF CEMENT-BASED MATERIALS

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Yun Dong

2017-07-01

Full Text Available In order to reveal the degradation process and deterioration mechanism of cement-based materials, this paper analyzes the effects of carbonic acid leaching on the mechanical strength of mortars, as well as relative mass loss, microstructure, and composition of various cement pastes. The results indicate that cement pastes containing less than 20 % fly ash have higher carbonic acid leaching resistance than cement pastes without fly ash. However, after carbonic acid leaching, the compressive strength of the samples with fly ash is lower than that of the cement pastes without fly ash. The leaching resistance is good for samples cured at an early age before leaching. Carbonic acid leaching proceeds from the paste surface to the interior. The incorporation of an appropriate amount of slag powder helps to increase the density of the paste. Due to the pozzolanic activity of fly ash at late-stage leaching, a mixture of fly ash (≤ 20 % and slag powder (≤ 20 % effectively improves carbonic acid leaching resistance. The products of early-stage leaching were mainly CaCO₃ and small amounts of SiO₂ and Fe₂O₃. The C-S-H phase at the paste surface suffered serious damage after long periods of leaching, and the main products of leaching were SiO₂ and Fe₂O₃.

Swine deep bedding ashes as a mineral additive for cement based mortar Cinzas de cama sobreposta de suínos como adição mineral em argamassas de cimento

Directory of Open Access Journals (Sweden)

Melissa Selaysim Di Campos

2008-04-01

Full Text Available The sustainability of intensive swine production demands alternative destinations for the generated residues. Ashes from swine rice husk-based deep bedding were tested as a mineral addition for cement mortars. The ashes were obtained at 400 to 600ºC, ground and sieved through a 325 mesh sieve (# 0.045 mm. The characterization of the ashes included the determination of the index of pozzolanic activity with lime. The ashes were also tested as partial substitutes of Portland cement. The mortars were prepared using a cement:sand proportion of 1:1.5, and with water/cement ratio of 0.4. Three percentages of mass substitution of the cement were tested: 10, 20 and 30%. Mortar performances were assessed at 7 and 28 days determining their compressive strength. The chosen condition for calcinations at the laboratory scale was related to the maximum temperature of 600ºC since the resulting ashes contained vitreous materials and presented satisfactory values for the pozzolanic index under analysis. The pozzolanic activity indicated promising results for ashes produced at 600ºC as a replacement of up to 30% in cement masses.A sustentabilidade das regiões de produção intensiva de suínos requer destinos alternativos para os resíduos gerados. Cinzas de cama sobreposta de suínos à base casca de arroz, foram testadas como adição mineral em substituição ao cimento. As cinzas foram obtidas nas temperaturas de 400 a 600ºC, moídas e passadas por peneira ABNT 325 (# 0,045 mm. A caracterização de cinzas incluiu a determinação do índice de atividade pozolânica com a cal. As cinzas também foram testadas como substitutos parciais de cimento Portland. As argamassas foram preparadas na proporção cimento:areia de 1:1,5 e com fator água-cimento de 0,4. Três porcentagens de substituição do cimento comercial foram usadas: 10, 20 e 30% em massa. O desempenho das argamassas foi avaliado aos 7 e aos 28 dias com a determinação da resistência �

Assessment of hardened characteristics of raw fly ash blended self-compacting concrete

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B. Mahalingam

2016-09-01

Full Text Available Fly ash is widely used as a supplementary cementitious material in concrete. Due to the implementation of new thermal power plants as a consequence of electricity demand, generation of fly ash is noticeably increased. In addition to pozzolana blended cement production, it is very imperative to use raw fly ash in concrete. Earlier research studies investigated the performance of processed fly ash in blended cement production as well as in concrete. In general, ground fly ash is used in blended cement production. A comprehensive study on the performance evaluation of raw fly ash in self-compacting concrete is not available in the existing literature. Moreover, utilization of raw fly ash in special concrete such as self-compacting concrete is essential to comprehend the performance of raw fly ash blended concrete compared to ordinary Portland concrete. Additionally, it will help to achieve maximum utilization of raw fly ash as a supplementary cementitious material rather than disposal as a waste, which eventually leads to several environmental issues. In the study, raw fly ash was collected and is directly used in development of self-compacting concrete. Two mixes were cast and hardened characteristics of blended concrete were investigated. Results from the study showed comparable performance with control concrete. Furthermore, significant reduction in chloride permeability was observed for raw fly ash blended concrete.

Ashes in concrete related applications. Regulations, best practice and experiences; Energiaskor i betongrelaterade tillaempningar. Normer, praxis och erfarenheter

Energy Technology Data Exchange (ETDEWEB)

Nordstroem, Erik; Thorsell, Per-Erik

2003-10-01

A compilation of regulations and best practice from different techniques to utilize ashes in concrete related applications is presented in this report. The term 'concrete related' applications also include geotechnical applications where cement is used as a binder. It can be seen that fully developed regulations is only available for concrete used as a structural building material. In other applications the formulations give an opportunity to use alternative materials as long as similar properties are achieved. In some applications not even this type of regulations are available but the alternatives are judged from case to case. The purpose with this work was to high-light acceptable variations for the parameters where limitations on constituent materials are formulated. During the work it has become clear that the task is not possible to solve since this kind of values seldom are available. A discussion about the economical potential for different applications is presented in the end of the report. In summary, the concrete applications do not allow the major part of the ashes to be utilized and the demands on the ashes are high. But it can also be stated that the high costs for cement give a big incitement for change of binder in concrete to e.g. flyash. In the geotechnical applications there is also a big potential both regarding technical and economical aspects, but the possible effects on soil and ground water will give rise to more rigorous considerations by the environmental authorities. Finally, the mining applications can give a large amount of ashes to be utilized in a limited region, and the transport cost can be problematic for the ash producers. The conclusions from the present work are that there exist several possible concrete applications also for other ashes than pure coal ashes. Type of ash, available amounts, storage facilities, local market, stability in fuel-mix, personal interests are important parameters influencing the possibilities

Current Methods to Detoxify Fly Ash from Waste Incineration

Energy Technology Data Exchange (ETDEWEB)

Hallgren, Christine; Stroemberg, Birgitta [TPS Termiska Processer AB, Nykoeping (Sweden)

2004-07-01

Fly ash from waste incineration contains large amounts of heavy metals and dioxins, which will cause a significant disposal problem within the coming years. The amount of fly ash produced in Sweden is currently approximately 60,000 tons/y. New technological options for the decontamination and/or inertization of incinerator fly ash are being developed with the objective of rendering a product that can be reused or, at least, be deposited at standard landfill sites with no risk. Many of these technologies have been tested at industrial scale or in pilot projects. The proposed alternatives include: Thermal treatments; Immobilization/stabilization by cement based techniques; Wet chemical treatments (extractions, immobilizations); Microbiological treatments. Of these, thermal treatments are the most promising solution. Depending on the temperature thermal treatments are classified in two main types: 1) low temperature (below 600 deg C) thermal treatments and 2) high temperature (above 1200 deg C) thermal treatments (vitrification). Most dioxins can be successfully destroyed at temperatures up to 400 deg C under oxygen deficient conditions and at temperatures up to 600 deg C under oxidising conditions. However most heavy metals remain in the fly ash after low temperature treatment. At a temperature of 900 deg C most heavy metals can also be removed in a 10% HCl atmosphere by forming volatile metal chlorides (CT-Fluapur process). During vitrification processes the fly ash melts and forms an inert glassy slag. The product does not leach any significant amount of heavy metals and is free from dioxin. The volume of the fly ash is significantly reduced. The product can be land filled at low costs or used as construction material. The properties of the product depend on the cooling process and on additives such as sand, limestone or waste glass. A series of vitrification methods at industrial size or in pilot scale using different furnaces are studied. Among these, plasma

Stabilization/solidification of lead-contaminated soil using cement and rice husk ash.

Science.gov (United States)

Yin, Chun-Yang; Mahmud, Hilmi Bin; Shaaban, Md Ghazaly

2006-10-11

This paper presents the findings of a study on solidification/stabilization (S/S) of lead-contaminated soil using ordinary Portland cement (OPC) and rice husk ash (RHA). The effects of varying lead concentrations (in the form of nitrates) in soil samples on the physical properties of their stabilized forms, namely unconfined compressive strength (UCS), setting times of early mixtures and changes in crystalline phases as well as chemical properties such as leachability of lead, pH and alkalinity of leachates are studied. Results have indicated that usage of OPC with RHA as an overall binder system for S/S of lead-contaminated soils is more favorable in reducing the leachability of lead from the treated samples than a binder system with standalone OPC. On the other hand, partial replacement of OPC with RHA in the binder system has reduced the UCS of solidified samples.

Potential Mixture of POFA and SCBA as Cement Replacement in Concrete – A Review

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Ali Noorwirdawati

2017-01-01

Full Text Available Concrete is an important material used in all kind of building construction and ordinary Portland cement (OPC is one of an important element in the production of concrete. However, the production of cement causes a problem because of high CO2 emission to atmosphere. The manufacture of 1 tonnes of cement would produce approximately released 1 tonnes of CO2. So, the need to search another material that can replace a cement with same properties and environmental friendly are crucial. The suitable material to replace cement has to be a pozzolanic materials. This is because pozzolanic materials has cementitious properties and high silica content. Palm oil fuel ash (POFA and sugarcane bagasse ash (SCBA are the material that suitable to replace cement because of high silica content. The use of POFA and SCBA in concrete has been studied by many researcher and it has been proved to improve the mechanical strength of the concrete either in normal concrete, high strength concrete or lightweight concrete. This paper would discuss the overview of the previous study on the cement replacement by POFA and SCBA and the potential of the both materials to be mix together to improve its properties. The chemical element which will be the focus point is SiO4, MgO, CaO and SO3, while the physical and mechanical properties such as workability, specific gravity, compressive strength and tensile strength will also be reviewed.

Cement Stabilized Soil Blocks Admixed with Sugarcane Bagasse Ash

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Jijo James

2016-01-01

Full Text Available The study involved investigating the performance of ordinary Portland cement (OPC stabilized soil blocks amended with sugarcane bagasse ash (SBA. Locally available soil was tested for its properties and characterized as clay of medium plasticity. This soil was stabilized using 4% and 10% OPC for manufacture of blocks of size 19 cm × 9 cm × 9 cm. The blocks were admixed with 4%, 6%, and 8% SBA by weight of dry soil during casting, with plain OPC stabilized blocks acting as control. All blocks were cast to one target density and water content followed by moist curing for a period of 28 days. They were then subjected to compressive strength, water absorption, and efflorescence tests in accordance with Bureau of Indian standards (BIS specifications. The results of the tests indicated that OPC stabilization resulted in blocks that met the specifications of BIS. Addition of SBA increased the compressive strength of the blocks and slightly increased the water absorption but still met the standard requirement of BIS code. It is concluded that addition of SBA to OPC in stabilized block manufacture was capable of producing stabilized blocks at reduced OPC content that met the minimum required standards.

Coal ash artificial reef demonstration

International Nuclear Information System (INIS)

Livingston, R.J.; Brendel, G.F.; Bruzek, D.A.

1991-01-01

This experimental project evaluated the use of coal ash to construct artificial reefs. An artificial reef consisting of approximately 33 tons of cement-stabilized coal ash blocks was constructed in approximately 20 feet of water in the Gulf of Mexico approximately 9.3 miles west of Cedar Key, Florida. The project objectives were: (1) demonstrate that a durable coal ash/cement block can be manufactured by commercial block-making machines for use in artificial reefs, and (2) evaluate the possibility that a physically stable and environmentally acceptable coal ash/cement block reef can be constructed as a means of expanding recreational and commercial fisheries. The reef was constructed in February 1988 and biological surveys were made at monthly intervals from May 1988 to April 1989. The project provided information regarding: Development of an optimum design mix, block production and reef construction, chemical composition of block leachate, biological colonization of the reef, potential concentration of metals in the food web associated with the reef, acute bioassays (96-hour LC 50 ). The Cedar Key reef was found to be a habitat that was associated with a relatively rich assemblage of plants and animals. The reef did not appear to be a major source of heavy metals to species at various levels of biological organization. GAI Consultants, Inc (GAI) of Monroeville, Pennsylvania was the prime consultant for the project. The biological monitoring surveys and evaluations were performed by Environmental Planning and Analysis, Inc. of Tallahassee, Florida. The chemical analyses of biological organisms and bioassay elutriates were performed by Savannah Laboratories of Tallahassee, Florida. Florida Power Corporation of St. Petersburg, Florida sponsored the project and supplied ash from their Crystal River Energy Complex

Properties of palm oil fuel ash cement sand brick containing pulverized cockle shell as partial sand replacement

Science.gov (United States)

Mat Aris, S.; Muthusamy, K.; Uzer, A.; Ahmad, S. Wan

2018-04-01

Environmental pollution caused by the disposal of solid wastes generated from both palm oil industry and cockle shell trade has motivated researches to explore the potential of these wastes. Integrating these wastes in production of construction material is one of the ways to reduce amount of waste thrown at dumping area. Thus, the present investigation investigates the performance of palm oil fuel ash (POFA) cement sand brick containing pulverized cockle shell as partial fine aggregate replacement. All mixes used contain 20% of POFA as partial cement replacement. Total of six mixes were prepared by adding a range of pulverized cockle shell that is 0%, 10%, 20%, 30%, 40% and 50% as partial sand replacement. The mixes were prepared in form of brick. All the water cured samples were tested for compressive strength and flexural strength until 28 days. Findings show that brick produced using 20% pulverized cockle shell exhibit the highest compressive strength and flexural strength also the lowest water absorption value.

Use of wood ash for road stabilisation

International Nuclear Information System (INIS)

Lagerkvist, A.; Lind, B.

2009-01-01

Due to warmer winters in Sweden, the bearing capacity of forestry roads has become increasingly problematic in recent years. Road stabilization is needed in order to get timber out from the forests. This usually involves the addition of cement to the road body. However, wood ash is a possible substitute for cement because it has similar properties. Using wood ash has the added advantage of saving landfill space. This paper presented an ongoing laboratory study on leaching and mechanical stability, as well as frost-sensitivity using a 30 per cent ash addition to natural soils for reinforcing a forestry road near Timra in central Sweden. The road was being monitored with regard to environmental impact and mechanical properties. The paper discussed the potential of biofuel ashes and the increasing need to reinforce infrastructure due to climate change. The environmental impact from ash use in road constructions was then addressed. It was concluded that the application of ash in road construction would help to strengthen forest roads, make them more resistant to climatic change and render them accessible year-round. 32 refs., 3 tabs., 2 figs.

THE COMPRESSIVE AND FLEXURAL STRENGTHS OF SELF-COMPACTING CONCRETE USING RAW RICE HUSK ASH

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MD NOR ATAN

2011-12-01

Full Text Available This study investigates the compressive and flexural strengths of self-compacting concrete incorporating raw rice husk ash, individually and in combination with other types of mineral additives, as partial cement replacement. The additives paired with raw rice husk ash were fine limestone powder, pulverized fuel ash and silica fumes. The mix design was based on the rational method where solid constituents were fixed while water and superplasticizer contents were adjusted to produce optimum viscosity and flowability. All mixes were designed to achieve SF1 class slump-flow with conformity criteria ≥ 520 mm and ≤ 700 mm. Test results show that 15% replacement of cement using raw rice husk ash produced grade 40 concrete. It was also revealed that 30% and 45% cement replacements using raw rice husk ash combined with limestone powder and raw rice husk ash combined with limestone powder and silica fume respectively, produced comparable compressive strength to normal concrete and improved flexural strengths.

Bamboo leaf ash as the stabilizer for soft soil treatment

Science.gov (United States)

Rahman, A. S. A.; Jais, I. B. M.; Sidek, N.; Ahmad, J.; Rosli, M. I. F.

2018-04-01

Soft soil is a type of soil that have the size of particle less than 0.063mm. The strength of the soft soil does not fulfil the requirement for construction. The present of soft soil at the construction site always give a lot of problems and issues to geotechnical sector. Soil settlement is one of the problems that related to soft soil. The determination of the soft soil physical characteristics will provide a detail description on its characteristic. Soft soil need to be treated in order to gain the standard strength for construction. One of the method to strengthen the soft soil is by using pozzolanic material as a treatment method for soft soil. Furthermore bamboo leaf ash is one of the newly founded materials that contain pozzolanic material. Any material that consist of Silicon Dioxide (SiO2) as the main component and followed by Aluminium Oxide (Al2O3) and Iron Oxide (Fe2O3) are consider as pozzolanic material. Bamboo leaf ash is mix with the cement as the treatment material. Bamboo leaf ash will react with the cement to produce additional cement binder. Thus, it will increase the soil strength and will ease the geotechnical sector to achieve high quality of construction product.

Rice husk ash (RHA) as a partial cement replacement in modifying peat soil properties

Science.gov (United States)

Daud, Nik Norsyahariati Nik; Daud, Mohd Nazrin Mohd; Muhammed, Abubakar Sadiq

2018-02-01

This paper describes the effect of rice husk ash (RHA) and ordinary Portland cement (OPC) as a potential binder for modifying the properties of peat soil. The amounts RHA and OPC added to the peat soil sample, as percentage of the dry soil mass were in the range of 10-15% and 15%, respectively. Observations were made for the changes in the properties of the soil such as maximum dry density (MDD), optimum moisture content (OMC) and shear strength. Scanning Electron Micrograph-Energy Dispersive X-Ray (SEM-EDX) test were also conducted to observe the microstructure of treated and untreated peat soil. The results show that the modified soil of MDD and OMC values are increased due to the increment amount of binder material. Shear strength values of modified peat showing a good result by assuming that it is relative to the formation of major reaction products such as calcium silicate hydrate (C-S-H). The presence of C-S-H formation is indicated by the results produced from microstructural analysis of peat before and after modification process. This depicts the potential usage of RHA as a partial cement replacement in peat soil which is also improving its engineering properties.

Reuse of ash coal in the formulation of mortars

International Nuclear Information System (INIS)

Siqueira, J.S.; Souza, C.A.G.; Souza, J.A.S.

2012-01-01

This paper aims to study the ash incorporation from the combustion of coal in fluidized bed boilers, in production of mortar, replacing part of cement. Specimens were prepared using Portland cement to the specifications CPII-E-32 of normal characteristics and classification of sand below 100 mesh. Blends in the 4:1 ratio, that is, 4 parts of aggregate to 1 part of cement, with insertion of ashes in the proportions 0, 10, 20, 30, 40 and 50%. The mortar was developed in mixing and casting was made in a mold of 5 cm x 10 cm. The behavior of compressive strength was evaluated after 28 days; the strength decreases with increasing percentage of ash. Additional analysis was carried out by X-ray diffraction, and it was found that the substitution of this waste can be successfully used in mortars with blends of up to 30%. (author)

Effect of rice husk ash and fly ash on the compressive strength of high performance concrete

Science.gov (United States)

Van Lam, Tang; Bulgakov, Boris; Aleksandrova, Olga; Larsen, Oksana; Anh, Pham Ngoc

2018-03-01

The usage of industrial and agricultural wastes for building materials production plays an important role to improve the environment and economy by preserving nature materials and land resources, reducing land, water and air pollution as well as organizing and storing waste costs. This study mainly focuses on mathematical modeling dependence of the compressive strength of high performance concrete (HPC) at the ages of 3, 7 and 28 days on the amount of rice husk ash (RHA) and fly ash (FA), which are added to the concrete mixtures by using the Central composite rotatable design. The result of this study provides the second-order regression equation of objective function, the images of the surface expression and the corresponding contours of the objective function of the regression equation, as the optimal points of HPC compressive strength. These objective functions, which are the compressive strength values of HPC at the ages of 3, 7 and 28 days, depend on two input variables as: x1 (amount of RHA) and x2 (amount of FA). The Maple 13 program, solving the second-order regression equation, determines the optimum composition of the concrete mixture for obtaining high performance concrete and calculates the maximum value of the HPC compressive strength at the ages of 28 days. The results containMaxR28HPC = 76.716 MPa when RHA = 0.1251 and FA = 0.3119 by mass of Portland cement.

Environmental and technical assessments of the potential utilization of sewage sludge ashes (SSAs) as secondary raw materials in construction.

Science.gov (United States)

Chen, Maozhe; Blanc, Denise; Gautier, Mathieu; Mehu, Jacques; Gourdon, Rémy

2013-05-01

Ashes produced by thermal treatments of sewage sludge exhibit common properties with cement. For example, major elements present in SSA are the same of major elements of cement. Hydraulic properties of SSA are quite the same of cement ones. They may therefore be used to substitute part of cement in concrete or other cementitious materials, provided that technical prescriptions are satisfied and that environmental risks are not significantly increased. The objective of the present study was to determine the appropriate substitution ratios to satisfy both technical and environmental criteria. In a first step, the elemental composition and particle size distribution of the ashes were measured. Then the ashes were used along with Portland cement and sand at different ratios of substitution to produce mortar and concrete which were cured for up to 90 days into parallelepipedic or cylindrical monoliths. The mechanical properties of the monoliths were measured using standard procedures for flexural and compressive strengths, and compared to blanks containing no ashes. The environmental criteria were assessed using leaching tests conducted according to standard protocols both on the ashes and the monoliths, and compared to the blanks. Results showed that the characteristics of the ashes ranged between those of cement and sand because of their larger particle size and higher content in SiO2 as compared to cement. The monoliths made with the highest substitution ratios exhibited a significant decrease in flexural and compressive strengths. However, when the ashes were used in partial substitution of cement at appropriate ratios, the concrete monoliths exhibited similar compressive strengths as the blank samples. The most appropriate ratios were found to be 10% substitution of cement and 2% substitution of sand. The leaching tests conducted on the ashes in their powdery form revealed that amongst the potential contaminants analyzed only Mo and Se were leached at

Effect of Fly-Ash on Corrosion Resistance Characteristics of Rebar Embedded in Recycled Aggregate Concrete

Science.gov (United States)

Revathi, Purushothaman; Nikesh, P.

2018-04-01

In the frame of an extended research programme dealing with the utilization of recycled aggregate in concrete, the corrosion resistance characteristics of rebars embedded in recycled aggregate concrete is studied. Totally five series of concrete mixtures were prepared with fly-ash as replacement for cement in the levels of 10-30% by weight of cement. Corrosion studies by 90 days ponding test, linear polarization test and impressed voltage tests were carried out, in order to investigate whether corrosion behaviour of the rebars has improved due to the replacement of cement with fly-ash. Results showed that the replacement of cement with fly-ash in the range of 20-30% improves the corrosion resistance characteristics of recycled aggregate concrete.

Evaluation of the Chemical and Mechanical Properties of Hardening High-Calcium Fly Ash Blended Concrete.

Science.gov (United States)

Fan, Wei-Jie; Wang, Xiao-Yong; Park, Ki-Bong

2015-09-07

High-calcium fly ash (FH) is the combustion residue from electric power plants burning lignite or sub-bituminous coal. As a mineral admixture, FH can be used to produce high-strength concrete and high-performance concrete. The development of chemical and mechanical properties is a crucial factor for appropriately using FH in the concrete industry. To achieve sustainable development in the concrete industry, this paper presents a theoretical model to systematically evaluate the property developments of FH blended concrete. The proposed model analyzes the cement hydration, the reaction of free CaO in FH, and the reaction of phases in FH other than free CaO. The mutual interactions among cement hydration, the reaction of free CaO in FH, and the reaction of other phases in FH are also considered through the calcium hydroxide contents and the capillary water contents. Using the hydration degree of cement, the reaction degree of free CaO in FH, and the reaction degree of other phases in FH, the proposed model evaluates the calcium hydroxide contents, the reaction degree of FH, chemically bound water, porosity, and the compressive strength of hardening concrete with different water to binder ratios and FH replacement ratios. The evaluated results are compared to experimental results, and good consistencies are found.

Aggregate material formulated with MSWI bottom ash and APC fly ash for use as secondary building material.

Science.gov (United States)

del Valle-Zermeño, R; Formosa, J; Chimenos, J M; Martínez, M; Fernández, A I

2013-03-01

The main goal of this paper is to obtain a granular material formulated with Municipal Solid Waste Incineration (MSWI) bottom ash (BA) and air pollution control (APC) fly ash to be used as secondary building material. Previously, an optimum concrete mixture using both MSWI residues as aggregates was formulated. A compromise between the environmental behavior whilst maximizing the reuse of APC fly ash was considered and assessed. Unconfined compressive strength and abrasion resistance values were measured in order to evaluate the mechanical properties. From these results, the granular mixture was not suited for certain applications owing to the high BA/APC fly ash content and low cement percentages used to reduce the costs of the final product. Nevertheless, the leaching test performed showed that the concentrations of all heavy metals were below the limits established by the current Catalan legislation for their reutilization. Therefore, the material studied might be mainly used in embankments, where high mechanical properties are not needed and environmental safety is assured. Copyright © 2012 Elsevier Ltd. All rights reserved.

Utilization of mine tailings as partial cement replacement

DEFF Research Database (Denmark)

Sigvardsen, Nina Marie; Nielsen, M.R.; Ottosen, Lisbeth M.

2017-01-01

Depositing mine tailings entail major economic costs and negative environmental impacts. Thus finding an alternative to depositing is of interest. This study focused on the use of mine tailings as partial cement replacement, thereby preventing depositing the mine tailings. At the same time......, such use would reduce the CO2 emission related to the production of cement. Mine tailings from two different mines Zinkgruvan (Sweden) and Nalunaq (Greenland) were both tested as 5 and 10 % cement replacement. All mortar specimens with mine tailings had lower compressive strength compared to a reference...... compared to a specimen containing a 10 % replacement of cement with coal fly ash, commonly used in Denmark. The compressive strength of specimens containing mine tailings exceeded the compressive strength of the specimen containing coal fly ash, indicating further the amorphous content of volcanic decent...

Review of palm oil fuel ash and ceramic waste in the production of concrete

Science.gov (United States)

Natasya Mazenan, Puteri; Sheikh Khalid, Faisal; Shahidan, Shahiron; Shamsuddin, Shamrul-mar

2017-11-01

High demand for cement in the concrete production has been increased which become the problems in the industry. Thus, this problem will increase the production cost of construction material and the demand for affordable houses. Moreover, the production of Portland cement leads to the release of a significant amount of CO2 and other gases leading to the effect on global warming. The need for a sustainable and green construction building material is required in the construction industry. Hence, this paper presents utilization of palm oil fuel ash and ceramic waste as partial cement replacement in the production of concrete. Using both of this waste in the concrete production would benefit in many ways. It is able to save cost and energy other than protecting the environment. In short, 20% usage of palm oil fuel ash and 30% replacement of ceramic waste as cement replacement show the acceptable and satisfactory strength of concrete.

Inorganic Corrosion-Inhibitive Pigments for High-Temperature Alkali-activated Well Casing Foam Cement

Energy Technology Data Exchange (ETDEWEB)

Sugama, T. [Brookhaven National Lab. (BNL), Upton, NY (United States); Pyatina, T. [Brookhaven National Lab. (BNL), Upton, NY (United States)

2014-11-14

This study evaluates inorganic pigments for improving carbon steel (CS) brine-corrosion protection by the sodium metasilicate-activated calcium aluminate cement/Fly Ash blend at 300°C. Calcium borosilicate (CBS) and zinc phosphate, significantly improved CS corrosion-protection by decreasing cement’s permeability for corrosive ions and inhibiting anodic corrosion. An amorphous Na₂O-Al₂O₃-SiO₂-H₂O phase tightly attached to CS surface formed at 300oC in CBS-modified cement pore solution. The corrosion rate of the CS covered with this phase was nearly 4-fold lower than in the case of nonmodified cement pore solution where the major phase formed on the surface of CS was crystalline analcime.

Inorganic Corrosion-Inhibitive Pigments for High-Temperature Alkali-activated Well Casing Foam Cement

Energy Technology Data Exchange (ETDEWEB)

Sugama, T. [Brookhaven National Lab. (BNL), Upton, NY (United States); Pyatina, T. [Brookhaven National Lab. (BNL), Upton, NY (United States)

2014-11-01

This study evaluates inorganic pigments for improving carbon steel (CS) brine-corrosion protection by the sodium metasilicate-activated calcium aluminate cement/Fly Ash blend at 300°C. Calcium borosilicate (CBS) and zinc phosphate, significantly improved CS corrosion-protection by decreasing cement’s permeability for corrosive ions and inhibiting anodic corrosion. An amorphous Na₂O-Al₂O₃-SiO₂-H₂O phase tightly attached to CS surface formed at 300oC in CBS-modified cement pore solution. The corrosion rate of the CS covered with this phase was nearly 4-fold lower than in the case of nonmodified cement pore solution where the major phase formed on the surface of CS was crystalline analcime.

Corrosion of metal containers containing cemented radioactive wastes

International Nuclear Information System (INIS)

Duffo, G.S.; Farina, S.B.; Schulz, F.M.; Marotta, F

2010-01-01

Nuclear activities generate different kinds of radioactive wastes. In the case of Argentina, wastes classified as low and medium level are conditioned in metal drums for final disposal in a repository whose design is based on the use of multiple and independent barriers. Nuclear energy plants generate a large volume of mid-level radioactive wastes, consisting mainly of ion-exchange resins contaminated by fission products. Other contaminated products such as gloves, papers, clothing, rubber and plastic tubing, can be incinerated and the ashes from the combustion also constitute wastes that must be disposed of. These wastes (resins and ashes) must be immobilized in order to avoid the release of radionuclides into the environment. The wastes usually undergo a process of cementing to immobilize them. This work aims to systematically study the process of degradation by corrosion of the steel drums in contact with the cemented resins and with the ashes cemented with the addition of different types and concentrations of aggressive compounds (chloride and sulfate). The specimens are configured so that the parameters of interest for the steel in contact with the cemented materials can be measured. The variables of corrosion potential, electric resistivity of the matrix and polarization resistance (PR) were monitored and show that the presence of chloride increases the susceptibility to corrosion of the drum steel that is in contact with the cement resin matrix

Anomalously high porosity in subduction inputs to the Nankai Trough (SW Japan) potentially caused by volcanic ash and pumice

Science.gov (United States)

Huepers, A.; Ikari, M.; Underwood, M.; Kopf, A.

2013-12-01

At convergent margins, the sedimentary section seaward of the trench on the subducting oceanic lithosphere provides the source material for accretionary prisms and eventually becomes the host rock of the plate boundary megathrust. The mechanical properties of the sediments seaward of the subduction zone have therefore a first order control on subduction zone forearc mechanics and hydrogeology. At the Nankai Trough (SW Japan) the majority of sediment approaching the subduction zone is clay-rich. Scientific drilling expeditions in the framework of the Ocean Drilling Program (ODP) and the Integrated Ocean Drilling Program (IODP) have revealed an anomalous zone of high porosity in a major lithologic unit known as the Upper Shikoku Basin facies (USB), which is associated with elevated volcanic ash content and high amounts of silica in the interstitial water. The existence of the high porosity zone has previously been associated with advanced silica cementation, driven by the dual diagenetic transition of opal-A to opal-CT, and opal-CT to quartz. However, temperature estimates from recent drilling expeditions offshore the Kii peninsula reveal different in situ temperatures at the proposed diagenetic boundary in the Shikoku Basin. Furthermore, laboratory measurements using core samples from the USB show that cohesive strength is not elevated in the high porosity zone, suggesting that a process other than cementation may be responsible. The USB sediment is characterized by abundant volcanic ash and pumice, therefore the high porosity zone in the USB may be closely linked to the mechanical behavior of this phase. We conducted consolidation tests in the range 0.1 to 8 MPa effective vertical stress on artificial ash-smectite and pumice-smectite mixtures, as well as intact and remolded natural samples from the IODP Sites C0011 and C0012 to investigate the role of the volcanic constituent on porosity loss with progressive burial. Our results show that both remolded and intact

Formation and utilization of fly ash

Energy Technology Data Exchange (ETDEWEB)

Vargyai, J

1974-01-01

General problems of slag and fly ash formation and utilization are discussed. The ever-increasing energy demand, and the comeback of coal as an energy carrier in power plants call for efficient solutions to the problem of slag and fly ash. Slag and fly ash are used for concrete in which they partly replace cement. Other possible uses are the amelioration of acid soils, fireclay manufacture, road construction, and tiles. It is possible to recover metals, such as vanadium, iron, aluminum, and radioactive materials from certain types of fly ash and slag. The utilization of fly ash is essential also with respect to the abatement of entrainment from dumps.

The Netherlands, guide to ash-utilization: Novem's contribution

International Nuclear Information System (INIS)

Stork, J.

1991-01-01

The production of fly ash in coal-fired utility plants in Sweden has more than doubled since 1983 although in future gasification slag and sulphur will be the most prolific waste products as clean coal technologies are introduced. About 50% of fly ash produced is shipped to Belgium and France for use in the cement industry; bottom ash is used for road construction in France and as a concrete filler in Belgium; a large percentage of gypsum is used in Belgium, France and Germany for making wall boards. Novem's programme to investigate the various applications of coal residues in the building industry is described. The three-phase programme involves investigation of the market for products, research into application of fly ash in the cement sector and for artificial gravel and sand-lime bricks. The Kaldin demonstration project on the uses of waste limestone is mentioned

Study of radon exhalation and emanation rates from fly ash samples

International Nuclear Information System (INIS)

Raj Kumari; Jain, Ravinder; Kant, Krishan; Gupta, Nitin; Garg, Maneesha; Yadav, Mani Kant

2013-01-01

Fly ash, a by-product of burnt coal is technologically important material being used for manufacturing of bricks, sheets, cement, land filling etc. The increased interest in measuring radon exhalation and emanation rates in fly ash samples is due to its health hazards and environmental pollution and the same have been measured to assess the radiological impact of radon emanated from fly ash disposal sites. Samples of fly ash from different thermal power stations in northern India and National Council for Cement and Building Materials (NCB) were collected and analysed for the measurements. For the measurement, alpha sensitive LR-115 type II plastic track detectors were used. Gamma spectrometry and can technique was used for the measurements. The experimental data show that fly ash samples emanate radon in significant amount and this consequently, may result in increased radon levels in dwellings built by using fly ash bricks and excessive radiation exposure to workers residing in the surroundings of fly ash dumping sites. (author)

Evolution of pH in a radwaste repository: leaching of modified cements and reactions with groundwater

International Nuclear Information System (INIS)

Atkinson, A.; Guppy, R.M.

1988-01-01

Cementitious materials in radioactive waste repositories establish high pH which brings many benefits. The pH will change with time as the chemical constituents responsible for it are leached away. This has been simulated in the laboratory for a Sulphate Resisting Portland Cement (SRPC), a slag-modified cement composed of 90% Blast Furnace Slag (BFS) and 10% Ordinary Portland Cement (OPC) and an ash-modified cement containing 90% Pulverized Fuel Ash (PFA) and 10% OPC. They have been leached in demineralised water and a synthetic groundwater typical of a clay environment. Leachate analyses for a variety of elements showed that the leachate was not usually in equilibrium with any of the solid phases. Nevertheless the experimental evolution of pH was not too different from that predicted by assuming equilibrium and the predictions offer a means of estimating a lower bound for pH as it evolves in a real repository. The experiments with synthetic groundwater showed that the dominant effect influencing pH was precipitation of CaCO 3 from bicarbonates in the groundwater resulting in a reduction in both pH and buffer capacity. The ash-modified cement has particularly poor pH-buffering performance which is exacerbated in the groundwater. (author)

pozzolanicity and some engineering properties of rice husk ash

African Journals Online (AJOL)

HON

, a potential ... relationship between the compressive strength of its concrete and water-cement ratio was also studied. The optimum water-cement ratio was found to .... solution, fly Ash, Silica Fume, Slag and. Natural Pozzolans in concrete, 1,.

Using locally available fly ash for modifying concrete properties

International Nuclear Information System (INIS)

Rizwan, S.A.; Toor, S.R.; Ahmad, H.

2005-01-01

This paper suggests the possible use of fly ash, a bye-product produced in our thermal power plants operating on coal as fuel for improvement of concrete quality. In the present investigation, locally available finely divided fly ash has been used for modification Presently, it is being used extensively in concrete in modem countries and is considered as waste material in general. Behavior of fly ash modified concrete in comparison to normal concrete having same mix proportions, aggregates, net water-cement ratio and similar curing conditions has been studied in short terms up to the age of 56 days during which the specimens were subjected to normal water curing method. Tests were carried out for compressive strength at 3, 7, 14,28 and 56 days, 24 hours % age water absorption at the age of 56 days and durability (resistance of concrete against N/2 solutions of both nitric acid and hydrochloric acid for one month) of concrete were also carried out at the age of 56 days. It was seen that the compressive strength of concrete modified with the available type of fly ash was less than the normal concrete. But so. far as the durability and % age water absorption are concerned, fly ash plays an important role here. 24 hours % age water absorption decreases with increase in fly ash content an admixture and as a cement replacement in concrete. But so far as durability is concerned, 20% replacement of fly ash with cement appears to be more effective than it is with 40%. The purpose of investigation was to introduce the use of fly ash in concretes to the Engineers and Architects in Pakistan. (author)

Study on the effects of white rice husk ash and fibrous materials additions on some properties of fiber-cement composites.

Science.gov (United States)

Hamzeh, Yahya; Ziabari, Kamran Pourhooshyar; Torkaman, Javad; Ashori, Alireza; Jafari, Mohammad

2013-03-15

This work assesses the effects of white rice husk ash (WRHA) as pozzolanic material, virgin kraft pulp (VKP), old corrugated container (OCC) and fibers derived from fiberboard (FFB) as reinforcing agents on some properties of blended cement composites. In the sample preparation, composites were manufactured using fiber-to-cement ratio of 25:75 by weight and 5% CaCl(2) as accelerator. Type II Portland cement was replaced by WRHA at 0%, 25% and 50% by weight of binder. A water-to-binder ratio of 0.55 was used for all blended cement paste mixes. For parametric study, compressive strength, water absorption and density of the composite samples were evaluated. Results showed that WRHA can be applied as a pozzolanic material to cement and also improved resistance to water absorption. However, increasing the replacement level of WRHA tends to reduce the compressive strength due to the low binding ability. The optimum replacement level of WRHA in mortar was 25% by weight of binder; this replacement percentage resulted in better compressive strengths and water absorption. OCC fiber is shown to be superior to VKF and FFB fibers in increasing the compressive strength, due to its superior strength properties. As expected, the increase of the WRHA content induced the reduction of bulk density of the cement composites. Statistical analysis showed that the interaction of above-mentioned variable parameters was significant on the mechanical and physical properties at 1% confidence level. Crown Copyright © 2013. Published by Elsevier Ltd. All rights reserved.

Alternative Fuel for Portland Cement Processing

Energy Technology Data Exchange (ETDEWEB)

Schindler, Anton K; Duke, Steve R; Burch, Thomas E; Davis, Edward W; Zee, Ralph H; Bransby, David I; Hopkins, Carla; Thompson, Rutherford L; Duan, Jingran; ; Venkatasubramanian, Vignesh; Stephen, Giles

2012-06-30

The production of cement involves a combination of numerous raw materials, strictly monitored system processes, and temperatures on the order of 1500 °C. Immense quantities of fuel are required for the production of cement. Traditionally, energy from fossil fuels was solely relied upon for the production of cement. The overarching project objective is to evaluate the use of alternative fuels to lessen the dependence on non-renewable resources to produce portland cement. The key objective of using alternative fuels is to continue to produce high-quality cement while decreasing the use of non-renewable fuels and minimizing the impact on the environment. Burn characteristics and thermodynamic parameters were evaluated with a laboratory burn simulator under conditions that mimic those in the preheater where the fuels are brought into a cement plant. A drop-tube furnace and visualization method were developed that show potential for evaluating time- and space-resolved temperature distributions for fuel solid particles and liquid droplets undergoing combustion in various combustion atmospheres. Downdraft gasification has been explored as a means to extract chemical energy from poultry litter while limiting the throughput of potentially deleterious components with regards to use in firing a cement kiln. Results have shown that the clinkering is temperature independent, at least within the controllable temperature range. Limestone also had only a slight effect on the fusion when used to coat the pellets. However, limestone addition did display some promise in regards to chlorine capture, as ash analyses showed chlorine concentrations of more than four times greater in the limestone infused ash as compared to raw poultry litter. A reliable and convenient sampling procedure was developed to estimate the combustion quality of broiler litter that is the best compromise between convenience and reliability by means of statistical analysis. Multi-day trial burns were conducted

Early-age hydration and volume change of calcium sulfoaluminate cement-based binders

Science.gov (United States)

Chaunsali, Piyush

Shrinkage cracking is a predominant deterioration mechanism in structures with high surface-to-volume ratio. One way to allay shrinkage-induced stresses is to use calcium sulfoaluminate (CSA) cement whose early-age expansion in restrained condition induces compressive stress that can be utilized to counter the tensile stresses due to shrinkage. In addition to enhancing the resistance against shrinkage cracking, CSA cement also has lower carbon footprint than that of Portland cement. This dissertation aims at improving the understanding of early-age volume change of CSA cement-based binders. For the first time, interaction between mineral admixtures (Class F fly ash, Class C fly ash, and silica fume) and OPC-CSA binder was studied. Various physico-chemical factors such as the hydration of ye'elimite (main component in CSA cement), amount of ettringite (the main phase responsible for expansion in CSA cement), supersaturation with respect to ettringite in cement pore solution, total pore volume, and material stiffness were monitored to examine early-age expansion characteristics. This research validated the crystallization stress theory by showing the presence of higher supersaturation level of ettringite, and therefore, higher crystallization stress in CSA cement-based binders. Supersaturation with respect to ettringite was found to increase with CSA dosage and external supply of gypsum. Mineral admixtures (MA) altered the expansion characteristics in OPC-CSA-MA binders with fixed CSA cement. This study reports that fly ash (FA) behaves differently depending on its phase composition. The Class C FA-based binder (OPC-CSA-CFA) ceased expanding beyond two days unlike other OPC-CSA-MA binders. Three factors were found to govern expansion of CSA cement-based binders: 1) volume fraction of ettringite in given pore volume, 2) saturation level of ettringite, and 3) dynamic modulus. Various models were utilized to estimate the macroscopic tensile stress in CSA cement

Lightweight Brick by Carbon Ash from The Mixed Plastic Waste Treatment Plant

Directory of Open Access Journals (Sweden)

Chen Kuo-Wei

2016-01-01

Full Text Available This study was designed to investigate the mixed plastic waste from the production of light carbon ash bricks performance. The mixed waste plastic pyrolysis process generated waste - Carbon ash. After extrusion, a Lightweight brick was made by carbon ash, additive and Cement mortar. In general, the set compressive strength and insulation effect of lightweight bricks with carbon ash proportion for significant impact. The set water absorption and thermal conductivity of lightweight bricks with carbon ash proportion for significant impact. The set density of lightweight brick ameliorates with M3824 additive and CM3 cement mortar for significant impact. Under conditions of technology and economic, the results of this study as reference for market-oriented marketing and commercialization of production.

Improving the Bond Strength of Rice Husk Ash Concrete by Incorporating Polymer: A New Approach

Directory of Open Access Journals (Sweden)

D. K. Bangwar

2018-02-01

Full Text Available This paper gives an insight of how to improve the bond strength of cement in which concrete is replaced with rice husk ash. A concrete mix was prepared and was used in different types of mixes i.e. Control Mix, 10% cement substituted concrete with rice husk ash and polymer modified concrete by incorporation different dosages of polymer in the 10% cement substituted concrete. A bar of 12mm diameter, 300mm in length was placed in the center of the cylindrical specimens for pull out test. It was observed that the bond strength between concrete and steel decreases with the replacement of cement with ash, conversely the bond strength improves with the addition of polymer dosages.

Influence of fly-ashes on properties of ordinary concretes

Directory of Open Access Journals (Sweden)

Rutkowska Gabriela

2016-03-01

Full Text Available Influence of fly-ashes on properties of ordinary concretes. Care of the environment in accordance with the principles of sustainable development introduces the possibility and need for waste recycling. The construction and building materials industry has the greatest potential for reuse of waste. The article presents the results of investigations of selected properties (consistency, water absorbability, compressive strength and tensile strength after 28 and 56 days of curing, depth of penetration of ordinary concretes and concretes containing fly-ashes - calcareous and siliceous ash − in their composition. To make the samples, the Portland cement CEM I 42.5 R and natural aggregate with graining of 0-16 mm were used. The concrete with siliceous and calcareous admixtures was made in three lots where the ash was added in the quantity of 15, 20 and 30% of the cement mass. After the tests, it was stated that the fly-ash admixture does not increase the air content in the mix, it increases the compressive strength in time and the siliceous ash improves the splitting tensile strength.

Corrosion of Modified Concrete with Sugar Cane Bagasse Ash

Directory of Open Access Journals (Sweden)

R. E. Núñez-Jaquez

2012-01-01

Full Text Available Concrete is a porous material and the ingress of water, oxygen, and aggressive ions, such as chlorides, can cause the passive layer on reinforced steel to break down. Additives, such as fly ash, microsilica, rice husk ash, and cane sugar bagasse ash, have a size breakdown that allows the reduction of concrete pore size and, consequently, may reduce the corrosion process. The objective of this work is to determine the corrosion rate of steel in reinforced concrete by the addition of 20% sugar cane bagasse ash by weight of cement. Six prismatic specimens (7×7×10 cm with an embedded steel rod were prepared. Three contained 20% sugar cane bagasse ash by weight of cement and the other three did not. All specimens were placed in a 3.5% NaCl solution and the corrosion rate was determined using polarization resistance. The results showed that reinforced concrete containing sugar cane bagasse ash has the lowest corrosion rates in comparison to reinforced concrete without the additive.

Conditioning processes for incinerator ashes

International Nuclear Information System (INIS)

Jouan, A.; Ouvrier, N.; Teulon, F.

1990-01-01

Three conditioning processes for alpha-bearing solid waste incineration ashes were investigated and compared according to technical and economic criteria: isostatic pressing, cold-crucible direct-induction melting and cement-resin matrix embedding

A study on the effect of nano silica on compressive strength of high volume fly ash mortars and concretes

International Nuclear Information System (INIS)

Shaikh, F.U.A.; Supit, S.W.M.; Sarker, P.K.

2014-01-01

Highlights: • The addition of NS compensates low early age compressive strength of HVFA system. • NS also contributes to later age compressive strength gain of HVFA system. • The XRD results confirm the reduction of CH in HVFA paste due to addition of NS. - Abstract: This paper presents the effect of nano silica (NS) on the compressive strength of mortars and concretes containing different high volume fly ash (HVFA) contents ranging from 40% to 70% (by weight) as partial replacement of cement. The compressive strength of mortars is measured at 7 and 28 days and that for concretes is measured at 3, 7, 28, 56 and 90 days. The effects of NS in microstructure development and pozzolanic reaction of pastes containing above HVFA contents are also studied through backscattered electron (BSE) image and X-ray diffraction (XRD) analysis. Results show that among different NS contents ranging from 1% to 6%, cement mortar containing 2% NS exhibited highest 7 and 28 days compressive strength. This NS content (2%) is then added to the HVFA mortars and concretes and the results show that the addition of 2% NS improved the early age (7 days) compressive strength of mortars containing 40% and 50% fly ash by 5% and 7%, respectively. However, this improvement is not observed at high fly ash contents beyond 50%. On the other hand, all HVFA mortars exhibited improvement in 28 days compressive strength due to addition of 2% NS and the most significant improvement is noticed in mortars containing more than 50% fly ash. In HVFA concretes, the improvement of early age (3 days) compressive strength is also noticed due to addition of 2% NS. The BSE and XRD analysis results also support the above findings

Cement technology for borehole plugging: an interim report on permeability measurements of cementitious solids

International Nuclear Information System (INIS)

McDaniel, E.W.

1980-01-01

The permeability of borehole plug solids and plug-wall rock junctions is a property of major interest in the Borehole Plugging Program. This report describes the equipment and techniques used to determine the permeabilities of possible borehole plugging materials and presents results from tests on various cementitious solids and plug-rock combinations. The cementitious solids were made from mixtures of cement, sand, salt, fly ash, and water. Three different types of cement and four different fly ashes were used. Permeabilities ranged from a high value of 3 x 10 -4 darcy for a neat cement paste to a low of 5 x 10 -8 darcy for a saltcrete containing 30 wt % sodium chloride. Miniature boreholes were made in the following four different types of rock: Westerly granite, Dresser basalt, Sioux quartzite, and St. Cloud granodiorite. These small holes were plugged with a mix consisting of 23 wt % Type I Portland cement, 20 wt % bituminous fy ash, 43.2 wt % sand, and 13.8 wt % water. After curing for 91 days at ambient temperature, the permeability of the plug-wall rock junctions ranged from 3 x 10 -5 to -8 darcy. Three of the four miniature plugged boreholes exhibited permeabilities of < 10 microdarcys

Microbial Activity in Peat Soil Treated With Ordinary Portland Cement (OPC) and Coal Ashes

Science.gov (United States)

Rahman, J. A.; Mohamed, R. M. S. R.; Al-Gheethi, A. A.

2018-04-01

Peat soil is a cumulative of decayed plant fragment which developed as a result of microbial activity. The microbes degrade the organic matter in the peat soils by the production of hydrolysis enzyme. The least decomposed peat, known as fibric peat has big particles and retain lots of water. This made peat having high moisture content, up to 1500 %. The most decomposed peat known as sapric peat having fines particles and less void ratio. The present study aimed to understand the effects of solidification process on the bacterial growth and cellulase (CMCase) enzyme activity. Two types of mixing were designed for fibric, hemic and sapric peats; (i) Ordinary Portland cement (OPC) at an equal amount of dry peat, with 25 % of fly ash (FA) and total of coarse particle, a combination of bottom ash and fibre of 22 – 34 %, (ii) fibric peat was using water-to-binder ratio (w/b) = 1, 50% OPC, 25 % bottom ash (BA) and 25 % FA. For hemic and sapric peat, w/b=3 with 50 % OPC and 50 % BA were used. All samples were prepared triplicates, and were cured for 7, 14, 28 and 56 days in a closed container at room temperature. The results revealed that the first mix design giving a continuous strength development. However, the second mix design shows a decreased in strength pattern after day 28. The influence of the environment factors such as alkaline pH, reduction of the water content and peat temperature has no significant on the reduction amount of native microbes in the peat. The microbes survived in the solidified peat but the amount of microbes were found reduced for all types of mixing Fibric Mixed 1 (FM1), Hemic Mixed 1(HM1) and Sapric Mixed 1 (SM1) were having good strength increment for about 330 – 1427 % with enzymatic activity recorded even after D56. Nevertheless, with increase in the strength development through curing days, the enzymatic activities were reduced. For the time being, it can be concluded that the microbes have the ability to adapt with new environment

Características físicas e mecânicas de misturas de solo, cimento e cinzas de bagaço de cana-de-açúcar Physical and mechanical characteristics of soil-cement-bagasse ash mixtures

Directory of Open Access Journals (Sweden)

Martha Del C. Mesa Valenciano

2004-12-01

Full Text Available Este trabalho teve por finalidade analisar algumas características de misturas de solo, cimento e cinzas de bagaço de cana-de-açúcar para sua possível utilização na fabricação de materiais alternativos de construção. Para tal, amostras de cinzas de bagaço de cana-de-açúcar foram submetidas a um tratamento prévio que consistia de peneiramento e moagem, antes de serem incorporadas às misturas de solo e cimento. Diferentes combinações de cimento-cinzas foram estudadas, determinando-se, para cada uma delas, a consistência normal e a resistência à compressão simples, aos 7 e 28 dias. Posteriormente, corpos-de-prova moldados com tais misturas de solo-cimento-cinzas foram submetidos a ensaios de compactação, compressão simples e absorção de água. Os resultados indicaram a possibilidade de substituir até 20% do cimento Portland, na mistura, por cinzas de bagaço de cana-de-açúcar, sem prejuízo da resistência à compressão simples.This work was done with the objective of studying some physical and mechanical characteristics of the sugarcane bagasse ash added to a soil-cement mixture, in order to obtain an alternative construction material. The sugarcane bagasse ash pre-treatment included both sieving and grinding, before mixing with soil and cement. Different proportions of cement-ash were tested by determining its standard consistence and its compressive resistance at 7 and 28 days age. The various treatments were subsequently applied to the specimens molded with different soil-cement-ash mixtures which in turns were submitted to compaction, unconfined compression and water absorption laboratory tests. The results showed that it is possible to replace up to 20% of Portland cement by sugarcane bagasse ash without any damage to the mixture's compressive strength.

Comparison of modified sulfur cement and hydraulic cement for encapsulation of radioactive and mixed wastes

International Nuclear Information System (INIS)

Kalb, P.D.; Heiser, J.H. III; Colombo, P.

1990-01-01

The majority of solidification/stabilization systems for low-level radioactive waste (LLW) and mixed waste, both in the commercial sector and at Department of Energy (DOE) facilities, utilize hydraulic cement (such as portland cement) to encapsulate waste materials and yield a monolithic solid waste form for disposal. Because hydraulic cement requires a chemical hydration reaction for setting and hardening, it is subject to potential interactions between elements in the waste and binder that can retard or prevent solidification. A new and innovative process utilizing modified sulfur cement developed by the US Bureau of Mines has been applied at Brookhaven National Laboratory (BNL) for the encapsulation of many of these problem wastes. Modified sulfur cement is a thermoplastic material, and as such, it can be heated above its melting point, combined with dry waste products to form a homogeneous mixture, and cooled to form a monolithic solid product. Under sponsorship of the DOE, research and development efforts at BNL have successfully applied the modified sulfur cement process for treatment of a range of LLWs including sodium sulfate salts, boric acid salts, and incinerator bottom ash and for mixed waste contaminated incinerator fly ash. Process development studies were conducted to determine optimal waste loadings for each waste type. Property evaluation studies were conducted to test waste form behavior under disposal conditions by applying relevant performance testing criteria established by the Nuclear Regulatory Commission (for LLW) and the Environmental Protection Agency (for hazardous wastes). Based on both processing and performance considerations, significantly greater waste loadings were achieved using modified sulfur cement when compared with hydraulic cement. Technology demonstration of the modified sulfur cement encapsulation system using production-scale equipment is scheduled for FY 1991

Effect of ash components on the ignition and burnout of high ash coals

Energy Technology Data Exchange (ETDEWEB)

Feng, B.; Yan, R.; Zheng, C.G. [Huazhong University of Science and Technology, Wuhan (China). National Laboratory of Coal Combustion

1998-11-01

The effect of the ash components on the ignition and burnout of four Chinese high ash coals were studied by thermogravimetric analysis. To investigate the influence of the ash components, comparative experiments were carried out with original, deashed and impregnated coals. Eleven types of ash components, such as SiO{sub 2}, CaCO{sub 3}, MgO, Na{sub 2}CO{sub 3}, K{sub 2}CO{sub 3}, Al{sub 2}O{sub 3}, TiO{sub 2}, Fe{sub 2}O{sub 3}, FeS{sub 2}, NH{sub 4}Fe(SO{sub 4}){sub 2}{center_dot}12H{sub 2}O and FeSO{sub 4},(NH{sub 4}){center_dot}6H{sub 2}O were used in the present study. It was found that most of the ash components have negative effects. The strong influence of some ash components suggests that the combustion characteristics of high ash coal may be determined by the ash composition. 5 refs., 2 figs., 2 tabs.

Self-compacting concrete with sugarcane bagasse ash – ground blast furnace slag blended cement: fresh properties

Science.gov (United States)

Le, Duc-Hien; Sheen, Yeong-Nain; Ngoc-Tra Lam, My

2018-04-01

In this investigation, major properties in fresh state of self-compacting concrete (SCC) developed from sugarcane bagasse ash and granulated blast furnace slag as supplementary cementitious materials were examined through an experimental work. There were four mix groups (S0, BA10, BA20, and BA30) containing different cement replacing levels; and totally, 12 SCC mixtures and one control mixture were provided for the test. Fresh properties of the proposed SCC were evaluated through measurement of the density, slump, slump-flow, V-funnel test, T500 slump, Box-test, and setting time. The testing results indicated that replacing either SBA and/or BFS to OPC in SCC mixtures led to lower density, lesser flowability, and longer hardening times.

Burning Poseidonian shale ash for production of cement

Energy Technology Data Exchange (ETDEWEB)

1919-10-28

A process is described for the burning of shale coke obtained by the deoiling of Poseidonian or the usual kind of shale for the preparation of brick, mortar, or cement, characterized in that the shale coke is thrown on a pile and completely covered with burnt material, so that the gases drawn through this cover will be sufficiently choked to hold the feed at a high temperature as long as possible.

MODIFICATION OF FOAMED CEMENT-CLAY MORTARS BY STABILIZERS

Directory of Open Access Journals (Sweden)

Panfilova Marina Ivanovna

2012-10-01

by-product generated in the course of combustion of crossties, and reduction of the cement consumption rate. The authors have identified that ash added into the injection does not cause any deterioration of the mortar strength; rather, it assures its structural stability and prevents any leaching of heavy metals that it contains. The authors have identified that adding 20 to 26 % of flue ash into the injection reduces the mortar hardening time by 30 %, while the strength of the mortar that has 20 % of ash is almost equal to the one of the benchmark sample. However, any higher ash content causes deterioration of the hardening strength of the mortar. Therefore, the authors have discovered that 20 % of the cement may be replaced by the ash generated in the course of combustion of waste crossties. This replacement is to be performed in the course of preparation of mortars, and it is aimed at the strengthening of the soil. This operation is to be performed in the incinerator to preserve the solution properties. This technology reduces the amount of hazardous by-products through their recycling.

Synthesis of geopolymer from biomass-coal ash blends

Science.gov (United States)

Samadhi, Tjokorde Walmiki; Wulandari, Winny; Prasetyo, Muhammad Iqbal; Fernando, Muhammad Rizki; Purbasari, Aprilina

2017-09-01

Geopolymer is an environmentally attractive Portland cement substitute, owing to its lower carbon footprint and its ability to consume various aluminosilicate waste materials as its precursors. This work describes the development of geopolymer formulation based on biomass-coal ash blends, which is predicted to be the prevalent type of waste when biomass-based thermal energy production becomes mainstream in Indonesia. The ash blends contain an ASTM Class F coal fly ash (FA), rice husk ash (RHA), and coconut shell ash (CSA). A mixture of Na2SiO3 and concentrated KOH is used as the activator solution. A preliminary experiment identified the appropriate activator/ash mass ratio to be 2.0, while the activator Na2SiO3/KOH ratio varies from 0.8 to 2.0 with increasing ash blend Si/Al ratio. Both non-blended FA and CSA are able to produce geopolymer mortars with 7-day compressive strength exceeding the Indonesian national SNI 15-2049-2004 standard minimum value of 2.0 MPa stipulated for Portland cement mortars. Ash blends have to be formulated with a maximum RHA content of approximately 50 %-mass to yield satisfactory 7-day strength. No optimum ash blend composition is identified within the simplex ternary ash blend compositional region. The strength decreases with Si/Al ratio of the ash blends due to increasing amount of unreacted silicate raw materials at the end of the geopolymer hardening period. Overall, it is confirmed that CSA and blended RHA are feasible raw materials for geopolymer production..

Upshot of Elevated Temperature on Performance Facet of Fly Ash ...

African Journals Online (AJOL)

This study investigates the effects of elevated temperature variation on the compressive strength of Fly Ash/Ordinary Portland Cement (OPC) Laterized concrete ... and 10% Fly ash content at 2500C. This is an indication that the strength of Fly ash/OPC Laterized concrete is generally sufficient for use at elevated temperature ...

Aggregate material formulated with MSWI bottom ash and APC fly ash for use as secondary building material

International Nuclear Information System (INIS)

Valle-Zermeño, R. del; Formosa, J.; Chimenos, J.M.; Martínez, M.; Fernández, A.I.

2013-01-01

Highlights: ► A concrete formulation was optimized using Bottom Ash and APC ash. ► 10% of APC ash achieves good compromise between economic and performance aspects. ► The crushed concrete was evaluated as secondary building granular material. ► The environmental behavior allows its use as secondary material. ► The abrasion resistance is not good enough for its use as a road sub-base material. - Abstract: The main goal of this paper is to obtain a granular material formulated with Municipal Solid Waste Incineration (MSWI) bottom ash (BA) and air pollution control (APC) fly ash to be used as secondary building material. Previously, an optimum concrete mixture using both MSWI residues as aggregates was formulated. A compromise between the environmental behavior whilst maximizing the reuse of APC fly ash was considered and assessed. Unconfined compressive strength and abrasion resistance values were measured in order to evaluate the mechanical properties. From these results, the granular mixture was not suited for certain applications owing to the high BA/APC fly ash content and low cement percentages used to reduce the costs of the final product. Nevertheless, the leaching test performed showed that the concentrations of all heavy metals were below the limits established by the current Catalan legislation for their reutilization. Therefore, the material studied might be mainly used in embankments, where high mechanical properties are not needed and environmental safety is assured

Deflection hardening of sustainable fiber–cement composites

OpenAIRE

Lima, P. R. L.; Santos, D. O. J.; Fontes, C. M. A.; Barros, Joaquim A. O.; Toledo Filho, R. D.

2016-01-01

In the present study sisal fiber–cement composites reinforced with 4% and 6% of short fibers were developed and their physical–mechanical behavior was characterized. To ensure the composite sustainability and durability, the ordinary Portland cement matrix was modified by adding fly ash and metakaolin, and the natural aggregate was substituted by 10% and 20% of recycled concrete aggregate. Flat sheets were cast in a self-compacted cement matrix and bending tests were performed ...

Development of an Improved Cement for Geothermal Wells

Energy Technology Data Exchange (ETDEWEB)

Trabits, George [Trabits Group, LLC, Wasilla, AK (United States)

2015-04-20

After an oil, gas, or geothermal production well has been drilled, the well must be stabilized with a casing (sections of steel pipe that are joined together) in order to prevent the walls of the well from collapsing. The gap between the casing and the walls of the well is filled with cement, which locks the casing into place. The casing and cementing of geothermal wells is complicated by the harsh conditions of high temperature, high pressure, and a chemical environment (brines with high concentrations of carbon dioxide and sulfuric acid) that degrades conventional Portland cement. During the 1990s and early 2000s, the U.S. Department of Energy’s Geothermal Technologies Office (GTO) provided support for the development of fly-ash-modified calcium aluminate phosphate (CaP) cement, which offers improved resistance to degradation compared with conventional cement. However, the use of CaP cements involves some operational constraints that can increase the cost and complexity of well cementing. In some cases, CaP cements are incompatible with chemical additives that are commonly used to adjust cement setting time. Care must also be taken to ensure that CaP cements do not become contaminated with leftover conventional cement in pumping equipment used in conventional well cementing. With assistance from GTO, Trabits Group, LLC has developed a zeolite-containing cement that performs well in harsh geothermal conditions (thermal stability at temperatures of up to 300°C and resistance to carbonation) and is easy to use (can be easily adjusted with additives and eliminates the need to “sterilize” pumping equipment as with CaP cements). This combination of properties reduces the complexity/cost of well cementing, which will help enable the widespread development of geothermal energy in the United States.

Very high volume fly ash green concrete for applications in India.

Science.gov (United States)

Yu, Jing; Mishra, Dhanada K; Wu, Chang; Leung, Christopher Ky

2018-06-01

Safe disposal of fly ash generated by coal-based thermal power plants continues to pose significant challenges around the world and in India in particular. Green structural concrete with 80% cement replaced by local Chinese fly ash has been recently developed to achieve a target characteristic compressive strength of 45 MPa. Such green concrete mixes are not only cheaper in cost, but also embody lower energy and carbon footprint, compared with conventional mixes. This study aims to adopt such materials using no less than 80% fly ash as binder in routine concrete works in countries like India with the commonly used lower target characteristic compressive strength of 30 MPa. It is achieved by the simple and practical method of adjusting the water/binder ratio and/or superplasticiser dosage. The proposed green concrete shows encouraging mechanical properties at 7 days and 28 days, as well as much lower material cost and environmental impact compared with commercial Grade 30 concrete. This technology can play an important role in meeting the huge infrastructure demands in India in a sustainable manner.

Characterisation of magnesium potassium phosphate cements blended with fly ash and ground granulated blast furnace slag

Energy Technology Data Exchange (ETDEWEB)

Gardner, Laura J.; Bernal, Susan A.; Walling, Samuel A.; Corkhill, Claire L.; Provis, John L.; Hyatt, Neil C., E-mail: n.c.hyatt@sheffield.ac.uk

2015-08-15

Magnesium potassium phosphate cements (MKPCs), blended with 50 wt.% fly ash (FA) or ground granulated blast furnace slag (GBFS) to reduce heat evolution, water demand and cost, were assessed using compressive strength, X-ray diffraction (XRD), scanning electron microscopy (SEM) and nuclear magnetic resonance (NMR) spectroscopy on {sup 25}Mg, {sup 27}Al, {sup 29}Si, {sup 31}P and {sup 39}K nuclei. We present the first definitive evidence that dissolution of the glassy aluminosilicate phases of both FA and GBFS occurred under the pH conditions of MKPC. In addition to the main binder phase, struvite-K, an amorphous orthophosphate phase was detected in FA/MKPC and GBFS/MKPC systems. It was postulated that an aluminium phosphate phase was formed, however, no significant Al–O–P interactions were identified. High-field NMR analysis of the GBFS/MKPC system indicated the potential formation of a potassium-aluminosilicate phase. This study demonstrates the need for further research on these binders, as both FA and GBFS are generally regarded as inert fillers within MKPC.

Characterization and environmental evaluation of Atikokan coal fly ash for environmental applications

Energy Technology Data Exchange (ETDEWEB)

Yeheyis, M.B.; Shang, J.Q.; Yanful, E.K. [Western Ontario Univ., London, ON (Canada). Dept. of Civil and Environmental Engineering

2008-09-15

Coal fly ash from thermal power generating stations has become a valuable byproduct in various commercial and environmental applications due to its cementitious, alkaline, and pozzolanic properties. It is used as a raw material in cement production, and also as a replacement for cement in concrete production. This study provided physical, chemical, and mineralogical characterizations of fresh and landfilled coal fly ash from a thermal generation station in Ontario. Fly ash behaviour under various environmental conditions was examined. Tests were conducted to characterize fly ash acid neutralization capacity and heavy metal sorption capacity. The study showed that fresh and landfilled fly ash samples showed significant variations in morphology, mineralogy, and chemical composition. X-ray diffraction studies demonstrated that weathering of the fly ash caused the formation of secondary minerals. The study also showed that the heavy metals from both fresh and landfilled fly ash samples were below leachate criteria set by the provincial government. It was concluded that both fresh and landfilled fly ash are suitable for various environmental and engineering applications. 55 refs., 5 tabs., 11 figs.

Engineering properties of lightweight geopolymer synthesized from coal bottom ash and rice husk ash

Science.gov (United States)

Thang, Nguyen Hoc; Hoa, Nguyen Ngoc; Quyen, Pham Vo Thi Ha; Tuyen, Nguyen Ngoc Kim; Anh, Tran Vu Thao; Kien, Pham Trung

2018-04-01

Geopolymer technology was developed by Joseph Davidovits in 1970s based on reactions among alumino-silicate resources in high alkaline conditions. Geopolymer has been recently gaining attention as an alternative binder for Ordinary Portland cement (OPC) due to its low energy and CO2 burden. The raw materials used for geopolymerization normally contain high SiO2 and Al2O3 in the chemical compositions such as meta-kaoline, rice husk ash, fly ash, bottom ash, blast furnace slag, red mud, and others. Moreover, in this paper, coal bottom ash (CBA) and rice husk ash (RHA), which are industrial and agricultural wastes, respectively, were used as raw materials with high alumino-silicate resources. Both CBA and RHA were mixed with sodium hydroxide (NaOH) solution for 20 minutes to obtain the geopolymer pastes. The pastes were filled in 5-cm cube molds according to ASTM C109/C109M 99, and then cured at room condition for hardening of the geopolymer specimens. After 24 hours, the specimens were removed out of the molds and continuously cured at room condition for 27 days. The geopolymer-based materials were then tested for engineering properties such as compressive strength (MPa), volumetric weight (kg/m3), and water absorption (kg/m3). Results indicated that the material can be considered lightweight with volumetric weight from 1192 to 1425 kg/m3; compressive strength at 28 days is in the range of 12.38 to 37.41 MPa; and water absorption is under 189.92 kg/m3.

Leaching of solidified TRU-contaminated incinerator ash

International Nuclear Information System (INIS)

Fuhrmann, M.; Colombo, P.

1984-01-01

Leach rate and cumulative fractional releases of plutonium were determined for a series of laboratory-scale waste forms containing transuranic (TRU) contaminated incinerator ash. The solidification agents from which these waste forms were produced are commercially available materials for radioactive waste disposal. The leachants simulate groundwaters with chemical compositions that are indiginous to different geological media proposed for repositories. In this study TRU-contaminated ash was incorporated into waste forms fabricated with portland type I cement, urea-formaldehyde, polyester-styrene or Pioneer 221 bitumen. The ash was generated at the dual-chamber incinerator at the Rocky Flats Plant. These waste forms contained between 1.25 x 10 -2 and 4.4 x 10 -2 Ci (depending on the solidification agent) of mixed TRU isotopes comprised primarily of 239 Pu and 240 Pu. Five leachant solutions were prepared consisting of: (1) demineralized water, (2) simulated brine, (3) simplified sodium-dominated groundwater (30 meq NaCl/liter), (4) simplified calcium-dominated groundwater (30 meq CaCl 2 /liter), and (5) simplified bicarbonate-dominated groundwater (30 meq NaHCO 3 /liter). Cumulative fractional releases were found to vary significantly with different leachants and solidification agents. In all cases waste forms leached in brine gave the lowest leach rates. Urea-formaldehyde had the greatest release of radionuclides while polyester-styrene and portland cement had approximately equivalent fractional releases. Cement cured for 210 days retained radionuclides three times more effectively than cement cured only 30 days

Mechanical behavior of cementitious composites with processed sugar cane bagasse ashes

International Nuclear Information System (INIS)

Bezerra, Augusto C.S.; Saraiva, Sergio L.C.; Sena, Natalia O.; Pereira, Gabriela M.; Rodrigues, Conrado S.; Ferreira, Maria C.N.F.; Castro, Laurenn W.A.; Silva, Marcos V.M.S.; Gomes, Romero C.; Aguilar, Maria T.P.

2014-01-01

Sugar cane bagasse is waste from the sugar and ethanol industry and is primarily intended for burning in boilers to generate energy. As waste from the cogeneration of energy, sugar cane bagasse ashes (SCBA) are produced with no honorable destination. This paper studies the use of SCBA to partially replace Portland cement in producing cementitious composites. The ashes were processed by reburning and grinding, and after processing were characterized by a scanning electron microscope, x-ray diffraction, laser granulometry, and x-ray fluorescence spectrometry. After characterization, cement compounds were fashioned, replacing 0, 10, 20 and 30% of the cement with SCBA. The composites were mechanically evaluated by means of compression strength tests, tensile strength tests by bending. The results proved significant, indicating the possible use of SCBA when added to the cement on manufacture. (author)

Effects of lithium nitrate admixture on early-age cement hydration

International Nuclear Information System (INIS)

Millard, M.J.; Kurtis, K.E.

2008-01-01

Although the benefits of lithium admixtures for mitigation of alkali-silica reaction (ASR) have been well documented, the potential ancillary effects of lithium compounds on cement and concrete remain largely uncharacterized. To examine the effects of the most common lithium admixture - lithium nitrate - on early-age behavior, the admixture was introduced at dosages of 0% to 400% of the recommended dosage to six cements of varying composition and to a cement-fly ash blend. Behavior was examined by isothermal calorimetry and measurements of chemical shrinkage, autogenous shrinkage, and setting time. Results indicate that lithium nitrate accelerates the early hydration of most cements but may retard hydration after 24 h. In the lowest alkali cement tested, set times were shortened in the presence of lithium nitrate by 15-22%. Higher dosages appeared to increase autogenous shrinkage after 40 days. The replacement of cement by Class F fly ash at 20% by weight appeared to diminish the early acceleration effects, but later hydration retardation and autogenous shrinkage were still observed

Heat of hydration measurements on cemented radioactive wastes. Part 1: cement-water pastes

International Nuclear Information System (INIS)

Lee, D.J.

1983-12-01

This report describes the hydration of cement pastes in terms of chemical and kinetic models. A calorimetric technique was used to measure the heat of hydration to develop these models. The effects of temperature, water/cement ratio and cement replacements, ground granulated blast furnace slag (BFS) and pulverised fuel ash (PFA) on the hydration of ordinary Portland cement (OPC) is reported. The incorporation of BFS or PFA has a marked effect on the hydration reaction. The effect of temperature is also important but changing the water/cement ratio has little effect. Results from cement pastes containing only water and cement yield total heats of reaction of 400, 200 and 100 kJ/kg for OPC, BFS and PFA respectively. Using the results from the models which have been developed, the effect of major salts present in radioactive waste streams can be assessed. Values of the total heat of reaction, the time to complete 50 percent reaction, and the energy of activation, can be compared for different waste systems. (U.K.)

Reducing CO2-Emission by using Eco-Cements

Science.gov (United States)

Voit, K.; Bergmeister, K.; Janotka, I.

2012-04-01

CO2 concentration in the air is rising constantly. Globally, cement companies are emitting nearly two billion tonnes/year of CO2 (or around 6 to 7 % of the planet's total CO2 emissions) by producing portland cement clinker. At this pace, by 2025 the cement industry will be emitting CO2 at a rate of 3.5 billion tones/year causing enormous environmental damage (Shi et al., 2011; Janotka et al., 2012). At the dawn of the industrial revolution in the mid-eighteenth century the concentration of CO2 was at a level of ca. 280 ppm. 200 years later at the time of World War II the CO2 level had risen to 310 ppm what results in a rate of increase of 0,15 ppm per year for that period (Shi et al., 2011). In November 2011 the CO2 concentration reached a value of 391 ppm (NOAA Earth System Research Laboratory, 2011), a rise of ca. 81 ppm in 66 years and an increased rate of around 1,2 ppm/year respectively. In the same period cement production in tons of cement has multiplied by a factor of ca. 62 (Kelly & Oss, US Geological Survey, 2010). Thus new CO2-saving eco-cement types are gaining in importance. In these cement types the energy-consuming portland cement clinker is partially replaced by latent hydraulic additives such as blast furnace slag, fly ash or zeolite. These hydraulic additives do not need to be fired in the rotary furnace. They ony need to be pulverized to the required grain size and added to the ground portland cement clinker. Hence energy is saved by skipping the engery-consuming firing process, in addition there is no CO2-degassing as there is in the case of lime burning. Therefore a research project between Austria and Slovakia, funded by the EU (Project ENVIZEO), was initiated in 2010. The main goal of this project is to develop new CEM V eco-types of cements and certificate them for common usage. CEM V is a portland clinker saving cement kind that allows the reduction of clinker to a proportion of 40-64% for CEM V/A and 20-39% for CEM V/B respectively by the

Ultrasonic characterization of GRC with high percentage of fly ash substitution.

Science.gov (United States)

Genovés, V; Gosálbez, J; Miralles, R; Bonilla, M; Payá, J

2015-07-01

New applications of non-destructive techniques (NDT) with ultrasonic tests (attenuation and velocity by means of ultrasonic frequency sweeps) have been developed for the characterization of fibre-reinforced cementitious composites. According to new lines of research on glass-fibre reinforced cement (GRC) matrix modification, two similar GRC composites with high percentages of fly ash and different water/binder ratios will be studied. Conventional techniques have been used to confirm their low Ca(OH)(2) content (thermogravimetry), fibre integrity (Scanning Electron Microscopy), low porosity (Mercury Intrusion Porosimetry) and good mechanical properties (compression and four points bending test). Ultrasound frequency sweeps allowed the estimation of the attenuation and pulse velocity as functions of frequency. This ultrasonic characterization was correlated successfully with conventional techniques. Copyright © 2015 Elsevier B.V. All rights reserved.

Mix design and properties of fly ash waste lightweight aggregates in structural lightweight concrete

Directory of Open Access Journals (Sweden)

Manu S. Nadesan

2017-12-01

Full Text Available Concrete is one of the most widely used construction materials and has the ability to consume industrial wastes in high volume. As the demand for concrete is increasing, one of the effective ways to reduce the undesirable environmental impact of the concrete is by the use of waste and by-product materials as cement and aggregate substitutes in concrete. One such waste material is fly ash, which is produced in large quantities from thermal power plants as a by-product. A substantial amount of fly ash is left unused posing environmental and storage problems. The production of sintered lightweight aggregate with fly ash is an effective method to dispose of fly ash in large quantities. Due to lack of a proper mix design procedure, the production and application of lightweight aggregate in structural concrete are not much entertained. The absorption characteristic of lightweight aggregate is a major concern, while developing the mix proportioning of lightweight concretes. The present study is an attempt to establish a new mix design procedure for the development of sintered fly ash lightweight aggregate concretes, which is simple and more reliable than the existing procedures. Also, the proposed methodology has been validated by developing a spectrum of concretes having water cement ratios varying from 0.25 to 0.75. From the study, it is obvious that the development of 70 MPa concrete is possible by using cement alone without any additives. Also, it is ensured that all the concretes have densities less than 2000 kg/m3.

Utilization of power plant bottom ash as aggregates in fiber-reinforced cellular concrete.

Science.gov (United States)

Lee, H K; Kim, H K; Hwang, E A

2010-02-01

Recently, millions tons of bottom ash wastes from thermoelectric power plants have been disposed of in landfills and coastal areas, regardless of its recycling possibility in construction fields. Fiber-reinforced cellular concrete (FRCC) of low density and of high strength may be attainable through the addition of bottom ash due to its relatively high strength. This paper focuses on evaluating the feasibility of utilizing bottom ash of thermoelectric power plant wastes as aggregates in FRCC. The flow characteristics of cement mortar with bottom ash aggregates and the effect of aggregate type and size on concrete density and compressive strength were investigated. In addition, the effects of adding steel and polypropylene fibers for improving the strength of concrete were also investigated. The results from this study suggest that bottom ash can be applied as a construction material which may not only improve the compressive strength of FRCC significantly but also reduce problems related to bottom ash waste.

Characterization and modeling of major constituent equilibrium chemistry of a blended cement mortar

International Nuclear Information System (INIS)

Arnold, J.; Kosson, D. S.; Brown, K. G.; Garrabrants, A. C.; Meeussen, J. C. L.; Van Der Sloot, H. A.

2013-01-01

Cementitious materials containing ground granulated iron blast furnace slag and coal combustion fly ash as admixtures are being used extensively for nuclear waste containment applications. Whereas the solid phases of ordinary Portland cement (OPC) have been studied in great detail, the chemistry of cement, fly ash and slag blends has received relatively less study. Given that OPC is generally more reactive than slag and fly ash, the mineralogy of OPC provides a logical starting point for describing the major constituent chemistry of blended cement mortars. To this end, a blended cement mortar containing Portland cement, granulated blast furnace slag, fly ash and quartz sand was modeled using a set of solid phases known to form in hydrated OPC with the geochemical speciation solver LeachXS/ORCHESTRA. Comparison of modeling results to the experimentally determined pH-dependent batch leaching concentrations (USEPA Method 1313) indicates that major constituent concentrations are described reasonably well with the Portland cement mineral set; however, modeled and measured aluminum concentrations differ greatly. Scanning electron microscopic analysis of the mortar reveals the presence of Al-rich phyllosilicate minerals heretofore unreported in similar cementitious blends: kaolinite and potassic phyllosilicates similar in composition to illite and muscovite. Whereas the potassic phyllosilicates are present in the quartz sand aggregate, the formation of kaolinite appears to be authigenic. The inclusion of kaolinite in speciation modeling provides a substantially improved description of the release of Al and therefore, suggests that the behavior of phyllosilicate phases may be important for predicting long-term physico-chemical behavior of such systems. (authors)

Palm Oil Fuel Ash (POFA and Eggshell Powder (ESP as Partial Replacement for Cement in Concrete

Directory of Open Access Journals (Sweden)

Mohamad Mazizah Ezdiani

2018-01-01

Full Text Available This study is an attempt to partially replace Ordinary Portland cement (OPC in concrete with palm oil fuel ash (POFA and eggshell powder (ESP. The mix proportions of POFA and ESP were varied at 10% of cement replacement and compared with OPC concrete as control specimen. The fineness of POFA is characterized by passing through 300 μm sieve and ESP by passing through 75 μm sieve. Compressive strength testing was conducted on concrete specimens to determine the optimum mix proportion of POFA and ESP. Generally the compressive strength of OPC concrete is higher compared to POFA-ESP concrete. Based on the results of POFA-ESP concrete overall, it shows that the optimum mix proportion of concrete is 6%POFA:4% ESP achieved compressive strength of 38.60 N/mm2 at 28 days. The compressive strength of OPC concrete for the same period was 42.37 N/mm2. Higher water demand in concrete is needed due to low fineness of POFA that contributing to low compressive strength of POFA-ESP concrete. However, the compressive strength and workability of the POFA-ESP concrete were within the ranges typically encountered in regular concrete mixtures indicating the viability of this replacement procedure for structural and non-structural applications.

Palm Oil Fuel Ash (POFA) and Eggshell Powder (ESP) as Partial Replacement for Cement in Concrete

Science.gov (United States)

Ezdiani Mohamad, Mazizah; Mahmood, Ali A.; Min, Alicia Yik Yee; Nur Nadhira A., R.

2018-03-01

This study is an attempt to partially replace Ordinary Portland cement (OPC) in concrete with palm oil fuel ash (POFA) and eggshell powder (ESP). The mix proportions of POFA and ESP were varied at 10% of cement replacement and compared with OPC concrete as control specimen. The fineness of POFA is characterized by passing through 300 μm sieve and ESP by passing through 75 μm sieve. Compressive strength testing was conducted on concrete specimens to determine the optimum mix proportion of POFA and ESP. Generally the compressive strength of OPC concrete is higher compared to POFA-ESP concrete. Based on the results of POFA-ESP concrete overall, it shows that the optimum mix proportion of concrete is 6%POFA:4% ESP achieved compressive strength of 38.60 N/mm2 at 28 days. The compressive strength of OPC concrete for the same period was 42.37 N/mm2. Higher water demand in concrete is needed due to low fineness of POFA that contributing to low compressive strength of POFA-ESP concrete. However, the compressive strength and workability of the POFA-ESP concrete were within the ranges typically encountered in regular concrete mixtures indicating the viability of this replacement procedure for structural and non-structural applications.

Utilization of rice husk ash to enhance radon resistant potential of concrete

International Nuclear Information System (INIS)

Jain, Ravinder; Kant, Krishan; Yadav, Mani Kant; Chauhan, R.P.

2013-01-01

The radiological and health implication posed by radon and their decay products are well known. The soil containing varying amount of radionuclides is the primary source of indoor radon. The indoor radon level depends upon its entrance through the pores of the ground and floor. Thus it is necessary to restrict the radon from soil to enter indoors by application of materials with low radon diffusion coefficient. The method used for radon shielding purpose in present study utilizes the rice husk ash for substitution with cement to achieve low diffusion coefficient. The study describes the method to optimize the condition of preparation of rice husk ash using X-ray diffraction and fluorescence spectroscopy techniques. The rice husk substitution with cement was optimized by compressive and porosity test of concrete cubes. The diffusion coefficient through concrete modified by rice husk ash was carried out by scintillation radon monitor and specially design radon diffusion chamber. The radon exhalation rates from concrete carried out using active technique decreasing radon emanation from concrete with increase of rice husk ash. The result of present study suggest substitution of 20-30% rice husk ash with cement to achieve lower radon diffusion and exhalation rates with higher compressive strength as compared to control concrete. (author)

Study of radon diffusion from RHA-modified ordinary Portland cement using SSNTD technique

International Nuclear Information System (INIS)

Narula, A.K.; Goyal, S.K.; Chauhan, R.P.; Chakarvarti, S.K.

2013-01-01

The diffusion coefficient of radon is a very important factor in estimating the rate of indoor radon inflow. The aim of this work is to develop and assess the potential of radon resistant construction materials in residential buildings. Of late, rice husk ash (RHA) has been used as a component in cement. The X-ray diffraction of RHA indicates that the RHA contains mainly amorphous materials while the X-ray fluorescence analysis shows that the major percentage of it is composed of silica. The amorphous silica present in the RHA is responsible for the pozzolonic activity of the ash. The results of the present study indicate that the RHA when mixed with cement initially reduces radon diffusion coefficient, followed by enhancement when the percentage of RHA is increased above 30% by weight. - Highlights: ► Radon diffusion coefficient has been measured in Portland cement with different percentage of rice husk ash (RHA). ► The mixing of RHA to cement changes the radon diffusion coefficient. ► The mixture of cement and RHA can be used to make building materials more resistant to radon entry through diffusion

Application of tracer technique in cement industry

International Nuclear Information System (INIS)

Baran'ai, L.

1979-01-01

Application is stated of the radioisotope indication method in the cement industry. The method was applied in three directions. In the first direction, by means of labelling of 300 steel mill balls by cobalt-60, wear of them was examined. The degree of wear of milling balls in the process of milling was determined according to the decrease of their weight. Radioactive label served only for tracing controll balls. In the second direction, according to the natural radioactivity being presented in ashes by radioisotopes radium-226 and thorium-229, amount of ashes in the products of cement milling was determined (in the mill product, cement product, flying dust and back loading groats). In the third direction, by means of labelling of definite fractions of mille by radioisotope gold-198, optimization of technological parameters of silos were raw meal is homogenization. The following technological parameters have been established: amount of homogenized material; time of homogenization and frequency of intensity changing of supplied compressed air jet [ru

Concrete = aggregate, cement, water?

International Nuclear Information System (INIS)

Jelinek, J.

1990-01-01

Concrete for the Temelin nuclear power plant is produced to about 70 different formulae. For quality production, homogeneous properties of aggregates, accurate proportioning devices, technological discipline and systematic inspections and tests should be assured. The results are reported of measuring compression strength after 28 days for different concrete samples. The results of such tests allow reducing the proportion of cement, which brings about considerable savings. Reduction in cement quantities can also be achieved by adding ash to the concrete mixes. Ligoplast, a plasticizer addition is used for improving workability. (M.D). 8 figs

Alkali silica reaction (ASR) in cement free alkali activated sustainable concrete.

Science.gov (United States)

2016-12-19

This report summarizes the findings of an experimental evaluation into alkali silica : reaction (ASR) in cement free alkali-activated slag and fly ash binder concrete. The : susceptibility of alkali-activated fly ash and slag concrete binders to dele...

Composites Based on Fly Ash and Clay

International Nuclear Information System (INIS)

Fidancevska, E.; Jovanov, V.; Angusheva, B.; Srebrenkoska, V.

2014-01-01

Fly ash is a waste generated from the coal combustion during the production of electricity in the thermal power plants. It presents industrial by-product containing Technologically Enhanced Natural Occurring Radioactive Materials (TENORM) with the great potential for valorisation. Fly ash is successfully utilized in cement and concrete industry, also in ceramics industry as component for manufacturing bricks and tiles, and recently there are many investigations for production of glass-ceramics from fly ash. Although the utilization of fly ash in construction and civil engineering is dominant, the development of new alternative application for its further exploitation into new products is needed. This work presents the possibility for fly ash utilization for fabricating dense composites based on clay and fly ash with the potential to be used in construction industry

On the Utilization of Pozzolanic Wastes as an Alternative Resource of Cement

Directory of Open Access Journals (Sweden)

Md. Rezaul Karim

2014-12-01

Full Text Available Recently, as a supplement of cement, the utilization of pozzolanic materials in cement and concrete manufacturing has increased significantly. This study investigates the scope to use pozzolanic wastes (slag, palm oil fuel ash and rice husk ash as an alkali activated binder (AAB that can be used as an alternative to cement. To activate these materials, sodium hydroxide solution was used at 1.0, 2.5 and 5.0 molar concentration added into the mortar, separately. The required solution was used to maintain the flow of mortar at 110% ± 5%. The consistency and setting time of the AAB-paste were determined. Mortar was tested for its flow, compressive strength, porosity, water absorption and thermal resistance (heating at 700 °C and investigated by scanning electron microscopy. The experimental results reveal that AAB-mortar exhibits less flow than that of ordinary Portland cement (OPC. Surprisingly, AAB-mortars (with 2.5 molar solution achieved a compressive strength of 34.3 MPa at 28 days, while OPC shows that of 43.9 MPa under the same conditions. Although water absorption and porosity of the AAB-mortar are slightly high, it shows excellent thermal resistance compared to OPC. Therefore, based on the test results, it can be concluded that in the presence of a chemical activator, the aforementioned pozzolans can be used as an alternative material for cement.

Improving the Bond Strength of Rice Husk Ash Concrete by Incorporating Polymer: A New Approach

OpenAIRE

Bangwar, Daddan Khan; Ali Soomro, Mohsin; Ali Laghari, Nasir; Ali Soomro, Mukhtiar; Ali Buriro, Ahsan

2018-01-01

This paper gives an insight of how to improve the bond strength of cement in which concrete is replaced with rice husk ash. A concrete mix was prepared and was used in different types of mixes i.e. Control Mix, 10% cement substituted concrete with rice husk ash and polymer modified concrete by incorporation different dosages of polymer in the 10% cement substituted concrete. A bar of 12mm diameter, 300mm in length was placed in the center of the cylindrical specimens for pull out test. It was...

The effect of fly ash on the quality of mortars

Energy Technology Data Exchange (ETDEWEB)

Hovy, M F [Blue Circle Cement (Pty) Ltd., Industria West (South Africa)

1994-12-31

A comparative study of the commercially available blends of the fly cement was made. The focus of the research was to determine the suitability of fly ash blends in mortars. A comparative evaluation was made to establish the differences between laboratory analysis and on site practice. These comparisons were made using 4 different building sands. The laboratory evaluations were confined to specified test methods to determine the suitability of the mortar. However, the in-situ tests required an innovative approach such as: conducting tests on mortar joints to determine the in-situ compressive strengths. (A new technique was developed, which involves shooting nails into the mortar joint, determining the penetration depth and its pull out strength. This is then calibrated against cube strengths); and conducting tests using the SABS approach to determine the resistance to water penetration through a brick wall. The trends in the laboratory evaluations were as expected in terms of improved water demands, water retention and reduced compressive strengths. The in-situ mortar compressive strengths were marginally lower when using fly ash blends compared to ordinary portland cement. The use of fly ash blends improved the resistance of water penetration through a brick wall. In-situ tests are probably the only meaningful way to determine the effectiveness of a mortar in fulfilling its functions in a wall as laid down by SABS 0164:1990. With this in mind, the same quality or an improved quality mortar will be obtained using fly ash blended cements rather than ordinary portland cement. 10 refs., 13 figs., 5 tabs.

Conditioning of alpha and beta-gamma ashes of incinerator, obtained by radioactive wastes incinerating and encapsulation in several matrices

International Nuclear Information System (INIS)

Kertesz, C.J.; Chenavas, P.R.; Auffret, L.

1993-01-01

In this final report, the work carried out, and the results, obtained on the ash incinerator conditioning study, by means of encapsulation in several matrices, are presented. Three encapsulation matrices were checked: - a ternary cement, containing OPC, blast furnace slag and flying ash, - a two component epoxide system, - an epoxide-cement compound matrix. Three ash categories were employed: - real alpha ash, coming from plutonium bearing wastes, - ash, from inactive combustible waste, obtained by treatment in an incinerator prototype, - ash coming from inactive waste incineration plant. Using three different matrices, the encapsulated form properties were determined: at the laboratory scale, the encapsulating formulation was established, and physico mechanical data were obtained, - on active encapsulated forms, containing a calculated amount of 238 Pu, a radiolysis study was performed in order to measure the composition and volume of the radiolytic gas flow, - at the industrial scale, a pilot plant operating the polyvalent encapsulating process, was designed and put into service. Bench-scale experiments were done, on alpha ash embedded forms using the modified sulphur cement matrix as embedding agent. 4 refs., 30 figs., 27 tabs

the potential use of fonio husk ash as a pozzolana in concrete

African Journals Online (AJOL)

eobe

2016-01-01

Jan 1, 2016 ... up to a temperature of 6000C and converted into ash. The ... weather. Keywords: Keywords: Fonio, Husk Ash, Compressive Strength, Cement, Concrete, Pozzolana. ..... [14] Holmer S. Jnr and Moises F. “Pozzolanic Behavior of.

Topics in cement and concrete research

OpenAIRE

Brouwers, Jos; Russel, M.I.; Basheer, P.A.M.

2007-01-01

The present paper addresses several topics in regard to the sustainable design and use of concrete. First, major features concerning the sustainable aspects of the material concrete are summarised. Then the major constituent, from an environmental point of view, cement is discussed in detail, particularly the hydration and application of slag cement. The intelligent combining of mineral oxides, which are found in clinker, slag, fly ashes etc., is designated as mineral oxide engineering. It re...

Effect of supplementary cementing materials on the concrete corrosion control