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Sample records for high abrasion resistance

  1. Abrasion Resistance of as-Cast High-Chromium Cast Iron

    Directory of Open Access Journals (Sweden)

    Pokusová Marcela

    2014-12-01

    Full Text Available High chromium cast irons are widely used as abrasion resistant materials. Their properties and wear resistance depend on carbides and on the nature of the matrix supporting these carbides. The paper presents test results of irons which contain (in wt.% 18-22 Cr and 2-5 C, and is alloyed by 1.7 Mo + 5 Ni + 2 Mn to improve the toughness. Tests showed as-cast irons with mostly austenitic matrix achieved hardness 36-53 HRC but their relative abrasion-resistance was higher than the tool steel STN 19436 heat treated on hardness 60 HRC.

  2. High abrasion resistance coating materials from organic/inorganic hybrid materials produced by the sol-gel method

    OpenAIRE

    1990-01-01

    A series of new high abrasion resistance coating materials have been prepared utilizing organic/inorganic hybrid materials formed by cohydrolyzing a metal alkoxide sol (e.g. silicon, aluminum, titanium, or zirconium metal alkoxide sol) with one or more bis(trialkoxysilane-containing) organic components or related functionalized species. These hybrid materials show optical clarity and improve the abrasion resistance of polymer substrates when applied as coatings and cured on such substrates.

  3. The influence of aluminum and carbon on the abrasion resistance of high manganese steels

    Science.gov (United States)

    Buckholz, Samuel August

    Abrasive wear testing of lightweight, austenitic Fe-Mn-Al-C cast steel has been performed in accordance with ASTM G65 using a dry sand, rubber wheel, abrasion testing apparatus. Testing was conducted on a series of Fe-30Mn-XAl-YC-1Si-0.5Mo chemistries containing aluminum levels from 2.9 to 9.5 wt.% and carbon levels from 0.9 to 1.83 wt.%. Solution treated materials having an austenitic microstructure produced the highest wear resistance. Wear resistance decreased with higher aluminum, lower carbon, and higher hardness after age hardening. In the solution treated condition the wear rate was a strong function of the aluminum to carbon ratio and the wear rate increased with a parabolic dependence on the Al/C ratio, which ranged from 1.8 to 10.2. Examination of the surface wear scar revealed a mechanism of plowing during abrasion testing and this method of material removal is sensitive to work hardening rate. Work hardening behavior was determined from tensile tests and also decreased with increasing Al/C ratio and after aging hardening. The loss of wear resistance is related to short range ordering of Al and C in the solution treated materials and kappa-carbide precipitation in age hardened materials and both contribute to planar slip and lower work hardening rates. A high carbon tool steel (W1) and a bainitic low alloy steel (SAE 8620) were also tested for comparison. A lightweight steel containing 6.5 wt.% Al and 1.2 wt.% C has wear resistance comparable to within 5% of the bainitic SAE 8620 steel forging currently used for the Bradley Fighting Vehicle track shoe and this cast Fe-Mn-Al-C steel, at equivalent tensile properties, would be 10% lighter.

  4. Influence of Utilization of High-Volumes of Class F Fly Ash on the Abrasion Resistance of Concrete

    Directory of Open Access Journals (Sweden)

    William PRINCE

    2007-01-01

    Full Text Available Utilization of large volumes of fly ash in various concrete applications is a becoming a more general practice in an efforts towards using large quantities of fly ash. Around the world, Class C or Class F or both as available have been used in high volumes in cement-based materials. In India, majority of fly generated is of Class F type as per ASTM C 618. Yearly fly ash generation in India is approximately 95 million tonnes. Out of which around 15-20% is utilized in cement production and cement/concrete related activities. In order to increase its percentage utilization, an investigation was carried out to use it in concrete.In this paper, abrasion resistance of high volume fly ash (HVFA concretes made with 35, 45, 55, and 65% of cement replacement was evaluated in terms of its relation with compressive strength. Comparison was made between ordinary Portland cement and fly ash concrete. Test results indicated that abrasion resistance of concrete having cement replacement up to 35 percent was comparable to the normal concrete mix with out fly ash. Beyond 35% cement replacement, fly ash concretes exhibited slightly lower resistance to abrasion relative to non-fly ash concretes. Test results further indicated that abrasion resistance of concrete is closely related with compressive strength, and had a very good correlation between abrasion resistance and compressive strength (R2 value between 0.9018 and 0.9859 depending upon age.

  5. Impact strength and abrasion resistance of high strength concrete with rice husk ash and rubber tires

    Directory of Open Access Journals (Sweden)

    M. B. Barbosa

    Full Text Available The paper discusses the application of High Strength Concrete (HSC technology for concrete production with the incorporation of Rice Husk Ash (RHA residues by replacing a bulk of the material caking and rubber tires with partial aggregate volume, assessing their influence on the mechanical properties and durability. For concrete with RHA and rubber, it was possible to reduce the brittleness by increasing the energy absorbing capacity. With respect to abrasion, the RHA and rubber concretes showed lower mass loss than the concrete without residues, indicating that this material is attractive to be used in paving. It is thus hoped that these residues may represent a technological and ecological alternative for the production of concrete in construction works.

  6. Analysis Of The Austenite Grain Growth In Low-Alloy Boron Steel With High Resistance To Abrasive Wear

    Directory of Open Access Journals (Sweden)

    Białobrzeska B.

    2015-09-01

    Full Text Available Today low-alloy steels with boron achieve high resistance to abrasive wear and high strength. These features are obtained by using advanced technology of manufacturing. This makes boron steels increasingly popular and their application more diverse. Application of these steels can extend the lifetime of very expensive machine construction in many industries such as mining, the automotive, and agriculture industries. An interesting subgroup of these materials is steel with boron intended for heat treatment. These steels are supplied by the manufacturer after cold or hot rolling so that it is possible for them to be heat treated in a suitable manner by the purchaser for its specific application. Very important factor that determines the mechanical properties of final product is austenite grain growth occurring during hot working process such us quenching or hot rolling. Investigation of the effect of heating temperature and holding time on the austenite grain size is necessary to understand the growth behavior under different conditions. This article presents the result of investigation of austenite grain growth in selected low-allow boron steel with high resistance to abrasive wear and attempts to describe the influence of chemical composition on this process.

  7. Effect of high-manganese cast steel strain hardening on the abrasion wear resistance in a mixture of SiC and water

    Directory of Open Access Journals (Sweden)

    Kalandyk B.

    2013-12-01

    Full Text Available The study attempts to determine the impact of the high-manganese cast steel strain hardening on its abrasion wear resistance in a mixture of SiC and water prepared in accordance with ASTM G75. For tests, the high-manganese cast steel containing 10.7, 17.9 and 20.02% Mn was selected. The results of microstructure examinations and abrasion wear resistance tests carried out on the material in non-hardened condition and after strain hardening with a force of 539.55kN were disclosed. Additionally, the surface of samples after a 16-hour cycle of abrasion tests was examined. Moreover, based on the obtained results, the effect of different contents of Mn in cast steel was studied, mainly in terms of its impact on the abrasion wear resistance. The results obtained on the tested materials were compared with the results obtained on the low-alloyed abrasion wear-resistant cast steel L35GSM.

  8. Application of laser scanning microscopy in the development of highly abrasion-resistant glazes for fast-fired hard paste porcelain

    Energy Technology Data Exchange (ETDEWEB)

    Pham-Gia, K.; Moertel, H. [Erlangen-Nuernberg Univ., Erlangen (Germany). Lehrstuhl fuer Glas und Keramik; Melchner, R.; Voit, K. [Porzellanfabrik Christian Seltmann GmbH, Weiden (Germany)

    2001-08-01

    To strengthen the competitiveness of porcelain manufacturers in national and international markets with their ever increasing quality requirements, the research presented was aimed at developing highly abrasion-resistant glazes for fast-fired hard paste porcelain. By increasing the degree of cross-linking in the glass structure, it was possible to improve the mechanical abrasion resistance of porcelain glazes. Uniform and defect-free glaze application is particularly important for achieving this improvement. To determine the abrasion resistance of the glazes, a new testing method was developed in which the glaze surface is analysed topographically with a laser scanning microscope before and after defined sand-blasting and the roughness parameters compared. The glaze development work could be minimized with the help of fractional factorial statistical test planning according to the Taguchi method. (orig.)

  9. Recent progress of abrasion-resistant materials: learning from nature.

    Science.gov (United States)

    Meng, Jingxin; Zhang, Pengchao; Wang, Shutao

    2016-01-21

    Abrasion-resistant materials have attracted great attention for their broad applications in industry, biomedicine and military. However, the development of abrasion-resistant materials that have with unique features such as being lightweight and flexible remains a great challenge in order to satisfy unmet demands. The outstanding performance of natural abrasion-resistant materials motivates the development of new bio-inspired abrasion-resistant materials. This review summarizes the recent progress in the investigation of natural abrasion-resistant materials to explore their general design principles (i.e., the correlation between chemical components and structural features). Following natural design principles, several artificial abrasion-resistant materials have shown unique abrasion-resistant properties. The potential challenges in the future and possible solutions for designing bio-inspired abrasion-resistant materials are also briefly discussed.

  10. Usage of abrasion-resistant materials in agriculture

    Directory of Open Access Journals (Sweden)

    J Votava

    2014-06-01

    Full Text Available Agricultural soil-processing machines are subject to an extensive abrasive wear. This paper analyses technical materials and their fitness to exchangeable parts of plough bottoms, such as edge-tools and whole plough cutting edges. There were tested abrasion-resistant steels with different microstructures: austenite, martensite-bainite, and carbide. Steel with the pearlite-ferrite structure was used as an etalon. Abrasion resistance tests were processed in compliance with the norm CSN 01 5084, which is a test of abrasion wear on abrasive cloth.

  11. Abrasion Resistance Comparison between Rotor and Ring Spun Yarn

    Institute of Scientific and Technical Information of China (English)

    YANG Jian-ping; YU Chong-wen

    2002-01-01

    On the base of literature review and the analysis of yarn properties, yarn structure and some other facts, the abrasion resistance of both rotor spun yarn and ring spun yarns are discussed. The results show that with the same raw material and twist, the rotor spun yarn has lower abrasion resistance than that of ring spun yarn, because of the higher twist employed, the abrasion resistance of rotor spun yarn is higher than that of ring spun yarn.

  12. The Abrasion-resistance Investigation of Rubberized Concrete

    Institute of Scientific and Technical Information of China (English)

    KANG Jingfu; ZHANG Bo; LI Guangyu

    2012-01-01

    The abrasion resistance properties of rubberized concrete were comparatively studied by taking silica fume and crumb tire rubber as the additives.The abrasion tests were conducted in accordance with the Chinese standard test method DL/T 5150-2001,two recommended test methods:under water method and ring method,were used.The crumb tire rubbers with the sieve size of 8-mesh and 16-mesh were incorporated into the concrete by replacing same volume of sand and as an additive.The abrasion resistance of concrete was evaluated according to the abrasion resistance strength and the mass loss.Test results show that the addition of silica fume enhanced both compressive strength and abrasion resistance of concrete,and the addition of crumb rubber reduced the compressive strength but increased notably the abrasion resistance of the concrete.Silica fume concrete performed a better abrasion resistance than control concrete,and the rubberized concrete performed a much better abrasion resistance than silica fume concrete.The abrasion resistance of rubberized concrete increased with the increase of rubber content.

  13. Microstructure formation and properties of abrasion resistant cast steel

    OpenAIRE

    S. Parzych; Krawczyk, J.

    2010-01-01

    The so-called adamitic cast steels are characterised by a high abrasion resistance. These cast steels are of a pearlitic matrix with uniformly distributed hypereutectoid cementite precipitates. Apart from hypereutectoid cementite very often transformed ledeburite also occurs in the microstructure of these cast steels. Such cast steels contain chromium (app. 1 %) and nickel (app. 0.5 %) as alloy additions and sometimes their silicon content is increased. The presence of molybdenum is also perm...

  14. Abrasion Resistant Refractory Materials GB/T 23294-2009

    Institute of Scientific and Technical Information of China (English)

    Yu Lingyuan

    2009-01-01

    @@ 1 Scope This standard specifies the definition, classification, technical requirements, test methods, quality appraisal procedure, packing, marking, transportation, storage, and quality certificate of abrasion resistant refractory materials. This standard is applicable to abrasion resistant refractory materials for circulating fluidized bed boilers, daily waste incinerator, industrial waste incinerator, medical waste incinerator, ordinary solid waste incinerator, hazardous waste incinerator, etc.

  15. The Effect of Microstructure on the Abrasion Resistance of Low Alloyed Steels

    OpenAIRE

    Xu, X.

    2016-01-01

    The thesis attempts to develop advanced high abrasion resistant steels with low hardness in combination with good toughness, processability and low alloying additions. For this purpose, a novel multi-pass dual-indenter (MPDI) scratch test approach has been developed to approach the real continuous abrasion process and unravel abrasion damage formation in construction steels, i.e. carrying out scratch tests using a large indenter with different pre-loads to generate a wide pre-scratch with sta...

  16. Effect of heat treatment on the wear resistance of high-carbon and high-nitrogen steels subjected to abrasive wear

    Science.gov (United States)

    Filippov, M. A.; Belozerova, T. A.; Blinov, V. M.; Kostina, M. A.; Val'kov, E. V.

    2006-03-01

    The effect of quenching and tempering on the capacity of steels based on chromium-carbon, chromium-nitrogen, and carbon-manganese austenite for strain-induced martensitic transformation, hardening, and wear resistance in the process of abrasive wear is studied. The steels contain 1-1.2% C or N and 18% Cr or Mn. The wear resistance of the studied steels having a structure of metastable austenite is compared to that of steel 110G13.

  17. Formation of high-carbon abrasion-resistant surface layers when high-energy heating by high-frequency currents

    Science.gov (United States)

    Plotnikova, N. V.; Skeeba, V. Yu; Martyushev, N. V.; Miller, R. A.; Rubtsova, N. S.

    2016-11-01

    The paper shows the possibility of carburization of low-carbon steel surface layers using high-frequency currents. The mathematical modeling of carburization using high-energy heating by high-frequency currents (HEH HFC) has been carried out, the temperature fields formed during the given processing have been calculated, as well as the structural changes in the surface layers have been simulated. The features of the structure formation in the surface layers of low-carbon steel after carburizing via HEH HFC have been determined by optical and scanning microscopy, which is confirmed by the computational models. The rational mode of fusion via HEH HFC has also been determined (power density of the source qs = (1.5 ... 4.0) • 108 W m-2, (the relative travel speed of parts Vp = 5 ... 100 mm / sec), with forming the compressive retained stresses in the surface layer (σRS ≈ -300 ... -400 MPa).

  18. Electrical resistivity measurements to predict abrasion resistance of rock aggregates

    Indian Academy of Sciences (India)

    Sair Kahraman; Mustafa Fener

    2008-04-01

    The prediction of Los Angeles (LA) abrasion loss from some indirect tests is useful for practical applications. For this purpose, LA abrasion, electrical resistivity, density and porosity tests were carried out on 27 different rock types. LA abrasion loss values were correlated with electrical resistivity and a good correlation between the two parameters was found. To see the effect of rock class on the correlation, regression analysis was repeated for igneous rocks, metamorphic rocks and sedimentary rocks, respectively. It was seen that correlation coefficients were increased for the rock classes. In addition, the data were divided into two groups according to porosity and density, respectively. After repeating regression analysis for these porosity and density groups, stronger correlations were obtained compared to the equation derived for all rocks. The validity of the derived equations was statistically tested and it was shown that all derived equations were significant. Finally, it can be said that all derived equations can alternatively be used for the estimation of LA abrasion loss from electrical resistivity.

  19. 回火温度对高锰钢耐磨性能的影响%The Effect of Tempering Temperature on the Abrasion Resistance of High Manganese Steel

    Institute of Scientific and Technical Information of China (English)

    熊玉竹; 杜建平; 伍玉娇

    2001-01-01

    为进一步研究动态应变时效(DSA)强化在高锰钢的加工硬化过程中对其耐磨性能的影响,将合金高锰钢和普通高锰钢进行不同温度的回火处理,并对其组织、结构、电阻及耐磨性能进行分析。结果发现合金高锰钢中的强碳化物形成元素Cr有效地扩大了C-Mn有序原子对团簇微区,且这些有序的原子对团簇微区对提高高锰钢的耐磨性能有重要作用。%In order to further study how the strengthening of the dynamic strain aging(DSA) affects the abrasion resistance of high manganese steel,alloyed high manganese steel and high manganese steel are tempered at different temperatures.By analyzing their structure,resistance and abrasion resistance,it is concluded that the carbonide-formed Cr in alloyed high manganese steel can effectively enlarge the C-Mn micro-regions of the regular automic couples which have an important effect on the increase in abrasion resistance of alloyed high manganese steel.

  20. Gears castings from ductile iron of improved abrasion wear resistance

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2011-10-01

    Full Text Available The aim of this study was to develop an industrial technological process for the manufacturing of castings from alloyed ductile iron characterized by improved resistance to abrasion wear. The outcome of the study was the implementation of developed technology under the industrial conditions of ASPAMET Foundry Plant and start up of production of a wide range of cast gears.

  1. The effect of heat treatment on the gouging abrasion resistance of alloy white cast irons

    Science.gov (United States)

    Are, I. R. S.; Arnold, B. K.

    1995-02-01

    A series of heat treatments was employed to vary the microstructure of four commercially important alloy white cast irons, the wear resistance of which was then assessed by the ASTM jaw-crusher gouging abrasion test. Compared with the as-cast condition, standard austenitizing treatments produced a substantial increase in hardness, a marked decrease in the retained aus-tenite content in the matrix, and, in general, a significant improvement in gouging abrasion resistance. The gouging abrasion resistance tended to decline with increasing austenitizing tem-perature, although the changes in hardness and retained austenite content varied, depending on alloy composition. Subcritical heat treatment at 500 ° following hardening reduced the retained austenite content to values less than 10 pct, and in three of the alloys it caused a significant fall in both hardness and gouging abrasion resistance. The net result of the heat treatments was the development of optimal gouging abrasion resistance at intermediate levels of retained aus-tenite. The differing responses of the alloys to both high-temperature austenitizing treatments and to subcritical heat treatments at 500 ° were related to the effects of the differing carbon and alloying-element concentrations on changes in the M s temperature and secondary carbide precipitation.

  2. Structural transformations in wear resistance of iron- and cobalt-based amorphous alloys during abrasive wear

    Science.gov (United States)

    Korshunov, L. G.; Shabashov, V. A.; Chernenko, N. L.

    2010-04-01

    The wear resistance and structural changes in a number of amorphous alloys based on iron and cobalt and in high-carbon tool steels are studied during wear by a fixed abrasive (crondum, Carborundum) at room temperature and -196°C. The abrasive wear resistance of the amorphous alloys is shown to be 1.6-3.1 lower than that of the high-carbon tool steels having a similar hardness. The relatively low level of the abrasive wear resistance of the amorphous alloys is assumed to be caused by strain softening of their surface during wear. A nanocrystalline structure is found to form in local microvolumes in a thin deformed surface layer of the alloys.

  3. HVOF- and HVAF-Sprayed Cr3C2-NiCr Coatings Deposited from Feedstock Powders of Spherical Morphology: Microstructure Formation and High-Stress Abrasive Wear Resistance Up to 800 °C

    Science.gov (United States)

    Janka, L.; Norpoth, J.; Trache, R.; Thiele, S.; Berger, L.-M.

    2017-08-01

    Chromium carbide-based coatings are commonly applied to protect surfaces against wear at high temperatures. This work discusses the influence of feedstock powder and spray torch selection on the microstructure and high-stress abrasion resistance of thermally sprayed Cr3C2-NiCr coatings. Four commercial feedstock powders with spherical morphology and different microstructures were deposited by different high-velocity spray processes, namely third-generation gas- and liquid-fueled HVOF torches and by the latest generation HVAF torch. The microstructures of the coatings were studied in the as-sprayed state and after various heat treatments. The high-stress abrasion resistance of as-sprayed and heat-treated coatings was tested at room temperature and at 800 °C. The study reveals that the selection of the spray torch mainly affects the room temperature abrasion resistance of the as-sprayed coatings, which is due to differences in the embrittlement of the binder phase generated by carbide dissolution. At elevated temperatures, precipitation and growth of secondary carbides yields a fast equalization of the various coatings microstructures and wear properties.

  4. Comprehensive study of the abrasive wear and slurry erosion behavior of an expanded system of high chromium cast iron and microstructural modification for enhanced wear resistance

    Science.gov (United States)

    Chung, Reinaldo Javier

    High chromium cast irons (HCCIs) have been demonstrated to be an effective material for a wide range of applications in aggressive environments, where resistances to abrasion, erosion and erosion-corrosion are required. For instance, machinery and facilities used in mining and extraction in Alberta's oil sands suffer from erosion and erosion-corrosion caused by silica-containing slurries, which create challenges for the reliability and maintenance of slurry pumping systems as well as other processing and handling equipment. Considerable efforts have been made to determine and understand the relationship between microstructural features of the HCCIs and their wear performance, in order to guide the material selection and development for specific service conditions with optimal performance. The focus was previously put on a narrow group of compositions dictated by ASTM A532. However, with recent advances in casting technology, the HCCI compositional range can be significantly expanded, which potentially brings new alloys that can be superior to those which are currently employed. This work consists of three main aspects of study. The first one is the investigation of an expanded system of white irons with their composition ranging from 1 to 6 wt.% C and 5 to 45 wt.% Cr, covering 53 alloys. This work has generated wear and corrosion maps and established correlation between the performance and microstructural features for the alloys. The work was conducted in collaboration with the Materials Development Center of Weir Minerals in Australia, and the results have been collected in a database that is used by the company to guide materials selection for slurry pump components in Alberta oil sands and in other mining operations throughout the world. The second part consists of three case studies on effects of high chromium and high carbon, respectively, on the performance of the HCCIs. The third aspect is the development of an approach to enhance the wear resistance of

  5. Microstructure formation and properties of abrasion resistant cast steel

    Directory of Open Access Journals (Sweden)

    S. Parzych

    2010-01-01

    Full Text Available The so-called adamitic cast steels are characterised by a high abrasion resistance. These cast steels are of a pearlitic matrix with uniformly distributed hypereutectoid cementite precipitates. Apart from hypereutectoid cementite very often transformed ledeburite also occurs in the microstructure of these cast steels. Such cast steels contain chromium (app. 1 % and nickel (app. 0.5 % as alloy additions and sometimes their silicon content is increased. The presence of molybdenum is also permissible (app. 0.4 %. The basic problem in application of these steels for structural elements constitutes their insufficient crack resistance. An improvement of mechanical properties by changes of morphology of hypereutectoid cementite and transformed ledeburite precipitates by means of the heat treatment application was the aim of this study. G200CrNiMo4-3-3 cast steel was the investigated material. Changes in the morphology of hypereutectoid cementite and transformed ledeburite obtained due to the heat treatment are described in detail in the present paper. An influence of the microstructure changes on impact toughness of the investigated cast steel is presented. Investigations performed within this study will serve for the microstructure optimisation on account of functional qualities of this cast steel.

  6. The Effect of Microstructure on the Abrasion Resistance of Low Alloyed Steels

    NARCIS (Netherlands)

    Xu, X.

    2016-01-01

    The thesis attempts to develop advanced high abrasion resistant steels with low hardness in combination with good toughness, processability and low alloying additions. For this purpose, a novel multi-pass dual-indenter (MPDI) scratch test approach has been developed to approach the real continuous a

  7. 高硼低碳耐磨合金磨料磨损性能研究%Study on Abrasive Wear Performance of High Boron Low Carbon Wear-resistant Alloy

    Institute of Scientific and Technical Information of China (English)

    麻健梅; 王顺波; 苏广才; 汤宏群

    2013-01-01

    借助光学显微镜和SEM电镜观察,运用磨损试验手段及对比研究法,研究了高硼低碳耐磨合金的磨料磨损性能.结果表明,在中、低冲击工况下,高硼低碳耐磨合金的磨损质量损失、相对磨损率均小于高铬铸铁和高锰钢,且磨面磨损形成的沟槽少,压坑小,这显示出了良好的耐磨料磨损性.%The high boron low carbon wear-resistant alloy abrasive wear performance was researched by OM, SEM observation, wear test methods and comparision approach. The results show that in the medium or low impact conditions, the wear mass loss and relative wear rate of high boron low carbon wear-resistant alloy are less than that of high chromium cast iron and high manganese steel. The number of the wear grooves and the pits on the wear surface morphology is smaller, which shows the good characteristics in abrasive wear performance of high boron low carbon wear-resistant alloy.

  8. Standard Test Method for Abrasive Wear Resistance of Cemented

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2005-01-01

    1.1 This test method covers the determination of abrasive wear resistance of cemented carbides. 1.2 The values stated in inch-pound units are to be regarded as the standard. The SI equivalents of inch-pound units are in parentheses and may be approximate. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  9. Structural transformations and wear resistance of abrasive-affected amorphous Fe- and Co-based alloys

    Science.gov (United States)

    Korshunov, L. G.; Chernenko, N. L.

    2008-12-01

    The abrasive wear resistance of the Fe64Co30Si3B3, Fe82.6Nb5Cu3Si8B1.4, Co86.5Cr4Si7B2.5, and Fe81Si4B13C2 amorphous alloys (ribbon 30 μm thick) has been investigated upon sliding over fixed abrasives (corundum and silicon carbide). The character of fracture of the surface and structural transformations initiated in these materials by the abrasive action have been studied by the metallographic, X-ray diffraction, and electron-microscopic methods. It has been shown that the abrasive wear resistance of the amorphous alloys is smaller by a factor of 1.6-2.9 than that of the Kh12M and U8 tool steels possessing approximately the same level of hardness. A pronounced softening of the surface layer of the amorphous alloys in the process of wear, which is characterized by a decrease in their microhardness reaching 12.5%, has been found. It has been shown that in the surface layer of these amorphous alloys upon wear there arises a small amount (on the order of several volume percent) of the nanocrystalline structure, which does not exert a marked effect on the microhardness and wear resistance of the alloys. In the alloys under study, the main factor that is responsible for their comparatively low abrasive wear resistance is their local softening in the process of wear caused by specific features of deformation processes occurring heterogeneously under the action of high shear contact stresses.

  10. Research on Abrasive Wear Resistance of Ni-Ti Coating Prepared by High Velocity Air-fuel Arc Spraying%超音速电弧喷涂Ni-Ti涂层的磨粒磨损性能研究

    Institute of Scientific and Technical Information of China (English)

    张健; 周勇; 张志萍

    2012-01-01

    采用超音速电弧喷涂工艺在2Cr13马氏体不锈钢基体上制备了Ni-Ti涂层.用X射线衍射研究了涂层的相组成,用扫描电镜对涂层的显微结构和磨损后形貌进行了分析,测试了涂层的显微硬度,在橡胶轮磨粒磨损试验机上研究了涂层的耐磨粒磨损性能.结果表明,Ni-Ti涂层主要组织为NiTi(B2)相和一定量的TiO、NiO等氧化物,该涂层不仅有较高的硬度,而且较2Cr13基体有更加良好的耐磨粒磨损性能.%Ni-Ti coating was prepared on 2Crl3 martensitic stainless steel substrate by high velocity air-fuel arc spraying. The phase composition of the coating was investigated by XRD; the microstructure and the worn surface morphology of the coating were analyzed by SEM; the microhardness of the coating was determined; the abrasive resistance of the coating was studied by rubber wheel abrasion tester. The results show that Ni-Ti coating is mainly composed of NiTi (B2) phase and some oxides such as TiO and NiO. The coating is of higher hardness and has much better abrasive wear resistance than 2Crl3 substrate.

  11. Polyurethanes from the crystalline prepolymers resistant to abrasive wear

    Directory of Open Access Journals (Sweden)

    Domańska Agata

    2014-12-01

    Full Text Available The research aimed at the selection of polyurethanes synthesized from poly(tetramethylene ether glycol (PTMEG, as well as from two different isocyanates 4,4′-methylenebis(cyclohexylisocyanate (HMDI and 4.4′-methylenebis(phenyl isocyanate (MDI in order to obtain polyurethane with increased resistance to abrasive wear and degradation for bio-medical application. Polyurethanes were fabricated from crystalline prepolymers extended by water. The paper presents preliminary results on polyurethane surface wettability, friction coefficient for different couples of the co-working materials such as polyurethane-polyurethane, polyurethane-titanium alloy, polyurethane-alumina, in comparison to commonly used polyethylene-titanium alloy. Shear strength of polyurethane-alumina joint, as well as viscosity of prepolymers were also measured. The values of friction coefficient were compared to literature data on commercially available polyurethane with the trade name Pellethane. Polyurethanes obtained are characterized by low abrasive wear and low friction coefficient in couple with the titanium alloy, what makes them attractive as possible components of ceramic-polymer endoprosthesis joints.

  12. Microstructure and abrasion wear behavior of Ni-based laser cladding alloy layer at high temperature

    Institute of Scientific and Technical Information of China (English)

    LIU Yong; LIU Su-qin; WANG Shun-xing

    2005-01-01

    Ni-based alloy coating on 21-4-N heat-resistant steel was prepared using CO2 laser, and the high-temperature abrasion wear was tested. The microstructure of this cladding layer and its abrasion wear behavior at high temperature by changing compositions and temperatures were investigated by means of optical microscope and scanning electron microscope. Among the three compositions of cladding layer, i.e. Ni21+20%WC+0.5%CeO2, Ni25+20%WC+0.5%CeO2 and Ni60+20%WC+0.5%CeO2, the experimental results show that Ni21+20%WC+0.5%CeO2 cladding layer is made up of finer grains, and presents the best abrasion wear behavior at high temperature. The wear pattern of laser cladding layer is mainly grain abrasion at lower temperature, and it would be changed to adhesive abrasion and oxide abrasion at higher temperature.

  13. Structure and abrasive wear resistance of R6M5 steel-tungsten carbide composite coatings

    Science.gov (United States)

    Gnyusov, S. F.

    2012-09-01

    Features of the structure formation, composition, and abrasive wear resistance of R6M5 steel-tungsten carbide (R6M5-WC) composite coatings have been studied as dependent on the WC content. The introduction of ˜20 wt % WC into the hardening composition leads to an increase in the fraction of M6C carbide (in the form of eutectic inclusions with average size ˜5.9 μm at grain boundaries and dispersed ˜0.25 μm particles in the volume of grains), while a large proportion of metastable austenite (˜88 vol %) is still retained. The R6M5-WC coatings exhibit high abrasive wear resistance, which is ensured by the γ → α' martensite transformation during friction and a muiltimodal size distribution of hardening particles.

  14. Selected Plastics Wear Resistance to Bonded Abrasive Particles Compared to Some Ferrous Materials

    Directory of Open Access Journals (Sweden)

    Milan Brožek

    2015-01-01

    Full Text Available Plastics are macromolecular materials without we cannot imagine any branch of human activity with. Plastics have unique properties, often very different from metals. At the choice of the concrete plastic for the concrete application it is necessary to evaluate its mechanical, physical, chemical and technological properties. In last years producers offer also plastics for production of parts exposed to different types of wear. In the contribution the results of wear resistance studying of 10 types of plastics (PTFE, PVC, POM-C, PC, PETP, PEEK, PA66, PP, PA6E and PE-UHMW of one producer are published and compared with test results of four different Fe alloys (grey iron, structural steel, cast steel wear resistant and high-speed steel. The laboratory tests were carried out using the pin-on-disk machine with abrasive cloth (according to ČSN 01 5084, when the abrasive clothes of three different grits (240, 120 and 60 were used. It corresponds to the average abrasive grain sizes of 44.5 µm, 115.5 µm and 275 µm. During the test the test sample was pressed to the abrasive cloth by the pressure of 0.1 MPa. The wear intensity was assessed by the volume, weight and length losses of tested samples. The technical-economical evaluation was the part of the carried out tests. It was univocally proved that at the intensive abrasive wear using the abrasive cloth the best results shows the High-Speed Steel HSS Poldi Radeco 19 810 according to ČSN 41 9810, although its price is relatively high. Other tested Fe alloys, namely grey iron according to ČSN 42 2415, structural steel 11 373 according to ČSN 41 1373 and wear resistant cast steel VPH 6 showed also very favourable properties at the material low price. In comparison with Fe alloys the wear of all plastics was considerably higher and the plastics were considerably more expensive.

  15. Abrasive Wear Behavior of High Chromium Cast Iron and Hadfield Steel-- A Comparison

    Institute of Scientific and Technical Information of China (English)

    Mehdi Mazar Atabaki; Sajjad Jafari; Hassan Abdollah-pour

    2012-01-01

    Wear properties of two different crushers used for grinding raw materials of cement industry are compared using pin-on-disk wear test.The wear test was carried out with different loads on a pin.Abrasive wear behavior of two alloys was evaluated by comparing mass loss,wear resistance,microhardness and friction coefficient.The microstructure of the specimens was detected using optical microscope.The results showed that abrasive wear of high chromium cast iron is lower than that of Hadfield steel.Due to the presence of M7C3 carbides on the high chromium cast iron matrix,impact crushers exhibited higher friction coefficient

  16. Examining of abrasion resistance of hybrid composites reinforced with SiC and Cgr particles

    Directory of Open Access Journals (Sweden)

    M. Łągiewka

    2008-08-01

    Full Text Available The presented work discusses the influence of the type and volume percentage of particulate reinforcement consisting of mixed silicon carbide and graphite on the abrasion wear of hybrid composites with AlMg10 matrix. Also the macro photos of frictional surfaces have been shown and the results of hardness measurements have been presented. The performed examinations have allowed for stating that the mixture of SiC and Cgr particles changes in favour the tribological properties of the matrix alloy. It has been also proved that introducing hard reinforcing particles along with soft lubricating ones allows for achieving the material exhibiting high abrasion resistance, and moreover, the graphite particles protect the abraded surface from the destructive action of silicon carbide particles. Also hardness measurements have been performed and the resulting conclusion is that the composite hardness increases with an increase in volume fraction of the reinforcing particles.

  17. Abrasion resistance of biaxially oriented polypropylene films coated with nanocomposite hard coatings

    Science.gov (United States)

    Wang, Jing; Zhu, Yaofeng; Fu, Yaqin

    2013-11-01

    KMnO4-treated, functionalized, biaxially oriented polypropylene (BOPP) films coated with nano-silica hybrid material were synthesized. The abrasion resistance of the films was examined using a reciprocating fabric abrasion tester. Functional groups were confirmed by Fourier-transform infrared spectroscopy. Contact angle measurements were performed on the BOPP film surface to quantify the effectiveness of the functionalization. Results indicate that the abrasion resistance and roughness of the composite film were significantly affected by the modification of the BOPP film. Water surface contact angle of the modified BOPP films decreased from 90.1° to 71.4°,when KMnO4 concentration increased from 0 M to 0.25 M. Wettability of the BOPP films clearly improved after KMnO4 treatment. Abrasion resistance of the functionalized films coated with hybrid materials improved by 27.4% compared with that of the original film.

  18. Deposition of TiC film on titanium for abrasion resistant implant material by ion-enhanced triode plasma CVD

    Energy Technology Data Exchange (ETDEWEB)

    Zhu Yuhe, E-mail: zyh1120@hotmail.co.jp [School of Stomatology, China Medical University, Shen Yang (China); Wang Wei; Jia Xingya [School of Stomatology, China Medical University, Shen Yang (China); Akasaka, Tsukasa [Department of Health Science, School of Dental Medicine Hokkaido University, Sapporo (Japan); Liao, Susan [School of Materials Science and Engineering, Nanyang Technological University (Singapore); Watari, Fumio [Department of Health Science, School of Dental Medicine Hokkaido University, Sapporo (Japan)

    2012-12-01

    Highlights: Black-Right-Pointing-Pointer Deposition of Titanium Carbide (TiC) layer on titanium (Ti) surface has been demonstrated by an ion-enhanced triode plasma chemical vapor deposition (CVD) method. Black-Right-Pointing-Pointer The Vickers hardness of surface carbide was more than 2000, which confirmed its high abrasion resistance. Black-Right-Pointing-Pointer Physical and mechanical properties of the deposited TiC film on Ti were investigated to examine its potential application as an abrasion resistant implant material. - Abstract: Deposition of titanium carbide (TiC) layer on titanium (Ti) surface has been demonstrated by an ion-enhanced triode plasma chemical vapor deposition (CVD) method using a TiCl{sub 4} + CH{sub 4} + H{sub 2} gas mixture. Physical and mechanical properties of the deposited TiC film on Ti were investigated to examine its potential application as an abrasion resistant implant material. X-ray diffraction (XRD) showed that the specimen was consisted of TiC and Ti. Carbide layer of about 6 {mu}m thickness was observed on the cross section of the specimen by scanning electron microscopy (SEM). The Vickers hardness of surface carbide was more than 2000, which confirmed its high abrasion resistance.

  19. The role of the microfissuration of the rock matrix in the abrasion resistance of ornamental granitic rocks

    Science.gov (United States)

    Rodríguez-Rey, Angel; Sanchez-Delgado, Nuria; Camino, Clara; Calleja, Lope; Ruiz de Argandoña, Vicente G.; Setien, Alexia

    2015-04-01

    The microcrack density and the abrasion resistance of five ornamental granites (Albero, Gris Alba, Mondariz, Rosa Porriño and Traspieles) from Galicia (NW Spain) have been quantified as part of a research aimed to interpret the cuttability of the rocks in relation to the petrophysical properties of the rock matrix. Large blocks from the quarries have been cut with an industrial saw and the microcrack density and the abrasion resistance have been measured in two surfaces: H, parallel to the cut surface; T, perpendicular both to the cut surface and the cutting direction. Both planes are perpendicular to the rift plane, as it is known in quarry works. The microcrack density has been quantified following an stereological procedure applied to polished sections imaged under scanning electron microscopy. The magnification of the images allowed the study of microcracks as narrow as 2 microns in aperture. The density has been quantified in terms of length of microcrack traces per surface unit so possible anisotropies of the microcrack network could be detected. The obtained values are in the typical range for this type of rocks although the Traspieles granite shows a higher value due to its weathering degree (H: 5.11, T: 5.37 mm/mm2). The values measured in the two surfaces (H and T) are quite similar in four of the rocks; only the Albero granite shows a marked anisotropy (H: 2.76 T: 3.53 mm/mm2). The abrasion resistance of the rocks has been measured following the european standard EN 14157:2004 using the capon method. The rocks can be classified in two groups according to their abrasion resistance. Rosa Porriño, Gris Alba and Mondariz granites are the more resistant to abrasion with values around 16-17 mm. Albero and Traspieles granites are less resistant with values higher than 19 mm. The results show a good correlation between the microcrack density and the abrasion resistance. As can be expected the rocks with high microcrack density show low abrasion resistance. The

  20. 钢渣高性能混凝土抗冲耐磨性能试验%Study on the abrasion resistant properties of high performance concrete with steel slag powder

    Institute of Scientific and Technical Information of China (English)

    信玉良; 侍克斌; 努尔开力·依孜特罗甫; 吴福飞

    2014-01-01

    In order to use a large amount of industrial waste more efficiently, 15 groups of concrete specimens with different contents of steel slag powder ( SSP) were designed and produced. An experimental study with a special emphasizes on the influence of SSP contents on the workability, mechanical properties, and abrasion resistance of concrete was carried out. The test results showed that the workability of concrete could be improved by steel slag powder, and in the different water glue ratio, the early strength of concrete with steel slag powder is less than the reference concrete. When the dosage of steel slag is within 10%-30%, the late strength of concrete with steel slag powder is approximately equal or slightly higher than the reference concrete. While the dosage of steel slag is greater than 30%, the late strength of concrete decreased greatly. In this experiment, the concrete's anti-abrasion strength of 28 day is tested by high-speed under water method. The results show that anti abrasion strength of concrete with steel slag powder increases slightly than the benchmark concrete when the steel slag content within 10%. When the steel slag is greater than 20%, the anti-abrasion strength of concrete decreased. Therefore, when the steel slag poses as admixture of concrete, the volume should be controlled within 20%.%为有效利用大宗废料钢渣,设计制作了15组掺钢渣粉混凝土试件,试验研究钢渣粉掺量对混凝土的工作性能、力学性能及抗冲耐磨性能的影响极其作用机理。结果表明:钢渣粉可以改善混凝土的工作性能;在不同水胶比下,掺钢渣粉混凝土的早期强度均小于基准混凝土,钢渣掺量在10%~30%以内时,混凝土的后期强度与基准混凝土基本持平,且略有提高,钢渣掺量大于30%时混凝土的后期强度下降较大;采用水下钢球法测试混凝土28 d抗冲磨强度,得出钢渣掺量在10%以内时混凝土的抗冲磨强度比基准混凝

  1. Effect of Rare-Earth on Sulfides Morphology and Abrasive Resistance of High Sulfur Steel%稀土对高硫钢中硫化物形貌及耐磨性能的影响

    Institute of Scientific and Technical Information of China (English)

    王小龙; 郝康达; 周龚; 吴海涛; 吴润

    2012-01-01

    The morphology of sulfides and abrasive resistance of the as-cast and heat treated high sulfur steel with different amounts of RE were studied, and the size and distribution of sulfides were analyzed by quantitative metallography. The results show that the sulfides in as-cast structure of high sulfur steel with 0. 15wt% RE were composed of MnS, CrS and ICES, the size of inclusion was smallest, the spherical sulfides in transgranular and long- stripe-like and spindle sulfides in grain boundaries were found after quenching at 860 ℃, and the size of sulfide obviously reduced. The abrasive'resistance of high sulfur steel with 0. 15wt% RE was fairly well after tempering at 200 ℃.%研究了不同稀土加入量的高硫钢铸态和热处理后硫化物的形貌及耐磨性,采用定量金相法分析了硫化物的尺寸和分布。结果表明:加入质量分数为0.15%的稀土后,高硫钢铸态组织中的硫化物为MnS、CrS和FeS的复合夹杂,夹杂物的尺寸最小;其在860℃淬火后,晶内硫化物呈球形,晶界硫化物呈长条状和纺锤状,且硫化物尺寸明显减小;在200℃低温回火后具有较好的耐磨性。

  2. MECHANISM AND PREDICTION OF MATERIAL ABRASION IN HIGH-VELOCITY SEDIMENT-LADEN FLOW

    Institute of Scientific and Technical Information of China (English)

    HUANG Xi-bin; YUAN Yin-zhong

    2006-01-01

    The wall surface of material is prone to silt abrasion by high-velocity sediment-laden flow. The silt abrasion is different form cavitation erosion. In this article, the characteristics of silt abrasion were discussed. The mechanism of silt abrasion was analyzed and the formation and development of ripple shape on wall surface of material were explained thereafter. Based on turbulence theory and test data, some formulas were derived for predicting the abrasion rate of concrete wall surface in high-velocity sediment-laden flow. The calculated results show good agreement with the experimental data.

  3. Final Technical Report: Development of an Abrasion-Resistant Antisoiling Coating for Front-Surface Reflectors

    Energy Technology Data Exchange (ETDEWEB)

    Gee, Randy C. [Sundog Solar Technology, Arvada, CO (United States)

    2017-07-18

    A high-performance reflective film has been successfully developed for Concentrating Solar Power (CSP) solar concentrators. Anti-soiling properties and abrasion resistance have been incorporated into the reflector to reduce reflector cleaning costs and to enhance durability. This approach has also resulted in higher reflectance and improved specularity. From the outset of this project we focused on the use of established high-volume roll-to-roll manufacturing techniques to achieve low manufacturing costs on a per ubit area basis. Roll-to-roll manufacturng equipment has a high capital cost so there is an entire industry devoted to roll-to-roll “toll” manufacturing, where the equipment is operated “around the clock” to produce a multitude of products for a large variety of uses. Using this approach, the reflective film can be manufactured by toll coaters/converters on an as-needed basis.

  4. Abrasion test of flexible protective materials on hydraulic structures

    Directory of Open Access Journals (Sweden)

    Xin WANG

    2014-01-01

    Full Text Available In this study, several kinds of flexible protective materials sprayed with polyurea elastomers (hereinafter referred to as polyurea elastomer protective material were adopted to meet the abrasion resistance requirement of hydraulic structures, and their abrasion resistances against the water flow with suspended load or bed load were studied systematically through tests. Natural basalt stones were adopted as the abrasive for simulation of the abrasion effect of the water flow with bed load, and test results indicate that the basalt stone is suitable for use in the abrasion resistance test of the flexible protective material. The wear process of the polyurea elastomer protective material is stable, and the wear loss is linear with the time of abrasion. If the wear thickness is regarded as the abrasion resistance evaluation factor, the abrasion resistance of the 351 pure polyurea is about twice those of pure polyurea with a high level of hardness and aliphatic polyurea, and over five times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with suspended load. It is also about 50 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load. Overall, the abrasion resistance of pure polyurea presented a decreasing trend with increasing hardness. Pure polyurea with a Shore hardness of D30 has the best abrasion resistance, which is 60 to 70 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load, and has been recommended, among the five kinds of pure polyurea materials with different hardness, in anti-abrasion protection of hydraulic structures.

  5. RESEARCH ON ABRASION OF DEBRIS FLOW TO HIGH-SPEED DRAINAGE STRUCTURE

    Institute of Scientific and Technical Information of China (English)

    陈洪凯; 唐红梅; 吴四飞

    2004-01-01

    As one weak topic in research of debris flow, abrasion of debris flow shortens obviously application life of control structure composed of concrete. High-speed drainage structure, one of the most effective techniques to control giant debris flow disaster, has shortened one-third application life due to abrasion by debris flow. Based on velocity calculation method founded by two-phase theory, research of abrasion mechanism of debris flow to high-speed drainage structure was made. The mechanism includes both abrasion mechanism of homogeneous sizing and shearing mechanism of particle of debris flow to high-speed drainage trough structure. Further abrasion equations of both sizing and particle were established by Newton movement theory of debris flow. And abrasion amount formula of the high-speed drainage trough structure is set up by dimensional analysis. Amount to calculating in the formula is consistent with testing data in-situ, which is valuable in design of high-speed drainage structure.

  6. Effect of Silicon on M7C3 Phases and Abrasion Resistance of Open Arc Hardfacing Alloys

    Directory of Open Access Journals (Sweden)

    TIAN Bing

    2017-04-01

    Full Text Available Fe-17Cr-4C-2V-Mn-Si-Ti complex system hardfacing alloys were deposited by using flux-cored wire self-shielded open arc welding. The effects of silicon on their M7C3 ( M =Fe, Cr, V, Mn phases and abrasion resistance were investigated by OM, XRD and SEM. The results show that, with silicon content increasing from 0.6%(mass fraction to 2.4%, the size of primary M7C3carbides gradually reduces and transites from rod-like shape to block-like shape in dispersion distributing state. γ-Fe phases, which adjacent to those primary M7C3 grains, progressively reduce until disappear. It dues to that silicon can change the precursor of primary M7C3 nucleates in nature, e.g. liquid high carbon atom clusters and it results in the change of their morphology, distribution and size. The wear test results indicate that the abrasion resistance of open arc hardfacing alloys improves firstly and then reduces when silicon content increases from 0.6% to 2.4%. The optimum abrasion resistance is acquired at 1.5%Si. The analysis on the surface worn morphologies show that the micro-cutting and micro-spalling wearing mechanisms coexist.

  7. Kevlar Properties Investigation High Speed Abrasion Resistance

    Science.gov (United States)

    1980-02-01

    This technical report has been reviewed and is approved for publication. WILLIAM R. PINNELL EDWIN R. SCHULTZ, Chief Project Engineer Crew Escape...Mr. W. R. Pinnell acting as Project Engineer. Mr. NOJ J7.Ab % vwas the FR. Associate Director responsible for the overall programY Iffajority of...ft-lb. In all cases , a fresh abrad- ing surface was used only for each test. In most cases both surfaces of the abrading specimen were used. In the

  8. Abrasive Wear Resistance of the Iron- and WC-based Hardfaced Coatings Evaluated with Scratch Test Method

    Directory of Open Access Journals (Sweden)

    A. Vencl

    2013-06-01

    Full Text Available Abrasive wear is one of the most common types of wear, which makesabrasive wear resistance very important in many industries. Thehard facing is considered as useful and economical way to improve theperformance of components submitted to severe abrasive wear conditions, with wide range of applicable filler materials. The abrasive wear resistance of the three different hardfaced coatings (two iron‐based and one WC‐based, which were intended to be used for reparation of the impact plates of the ventilation mill, was investigated and compared. Abrasive wear tests were carried‐out by using the scratch tester under the dry conditions. Three normal loads of 10, 50 and 100 N and the constant sliding speed of 4 mm/s were used. Scratch test was chosen as a relatively easy and quick test method. Wear mechanism analysis showed significant influence of the hardfaced coatings structure, which, along with hardness, has determined coatings abrasive wear resistance.

  9. The Abrasion Resistance and Adhesion of Hfcvd Boron and Silicon-Doped Diamond Films on WC-Co Drawing Dies

    Science.gov (United States)

    Wang, Liang; Liu, Jinfei; Tang, Tang; Sun, Fanghong; Xie, Nan

    Diamond films have been deposited on the interior hole surface of cobalt-cemented tungsten carbide (WC-Co) drawing dies from acetone, trimethyl borate (C3H9BO3), tetraethoxysilane (C8H20O4Si, TEOS) and hydrogen mixture by hot-filament chemical vapor deposition (HFCVD) method. The structures and quality of as-deposited diamond films are characterized with field-emission scanning electron microscopy (FESEM) and Raman spectroscopy. The abrasion ratio and the adhesive strength of as-deposited diamond films are evaluated by copper wire drawing tests and ultrasonic lapping tests, respectively. The results suggest that diamond films with small grain size and high growth rate can be obtained due to the mutual effects of boron and silicon impurities in the gas phases. The results of ultrasonic lapping tests show that diamond films doped with boron and/or silicon can bear the severe erosion of the large diamond powder. Diamond films peeling off within the reduction zone of the drawing dies cannot be observed after testing of 2h. The abrasion ratio of boron and silicon-added diamond films is five times that of diamond films without any addition. Adding boron and/or silicon in the diamond films is proved to be an efficient way to obtain high-adhesive-strength and high-abrasion-resistance diamond-coated drawing dies.

  10. Abrasive Wear Resistance of Tool Steels Evaluated by the Pin-on-Disc Testing

    Science.gov (United States)

    Bressan, José Divo; Schopf, Roberto Alexandre

    2011-05-01

    Present work examines tool steels abrasion wear resistance and the abrasion mechanisms which are one main contributor to failure of tooling in metal forming industry. Tooling used in cutting and metal forming processes without lubrication fails due to this type of wear. In the workshop and engineering practice, it is common to relate wear resistance as function of material hardness only. However, there are others parameters which influences wear such as: fracture toughness, type of crystalline structure and the occurrence of hard precipitate in the metallic matrix and also its nature. In the present investigation, the wear mechanisms acting in tool steels were analyzed and, by normalized tests, wear resistance performance of nine different types of tool steels were evaluated by pin-on-disc testing. Conventional tool steels commonly used in tooling such as AISI H13 and AISI A2 were compared in relation to tool steels fabricated by sintering process such as Crucible CPM 3V, CPM 9V and M4 steels. Friction and wear testing were carried out in a pin-on-disc automated equipment which pin was tool steel and the counter-face was a abrasive disc of silicon carbide. Normal load of 5 N, sliding velocity of 0.45 m/s, total sliding distance of 3000 m and room temperature were employed. The wear rate was calculated by the Archard's equation and from the plotted graphs of pin cumulated volume loss versus sliding distance. Specimens were appropriately heat treated by quenching and three tempering cycles. Percentage of alloying elements, metallographic analyses of microstructure and Vickers microhardness of specimens were performed, analyzed and correlated with wear rate. The work is concluded by the presentation of a rank of tool steel wear rate, comparing the different tool steel abrasion wear resistance: the best tool steel wear resistance evaluated was the Crucible CPM 9V steel.

  11. Improved Corrosion and Abrasion Resistance of Organic-Inorganic Composite Coated Electro-galvanized Steels for Digital TV Panels

    Energy Technology Data Exchange (ETDEWEB)

    Jo, Du-Hwan; Noh, Sang-Geol; Park, Jong-Tae; Kang, Choon-Ho [POSCO Technical Research Laboratories, Pohang (Korea, Republic of)

    2015-10-15

    Recently, household electronic industries require environmentally-friendly and highly functional steels in order to enhance the quality of human life. Customers especially require both excellent corrosion and abrasion resistant anti-fingerprint steels for digital TV panels. Thus POSCO has developed new functional electro-galvanized steels, which have double coated layers with organic-inorganic composites on the zinc surface of the steel for usage as the bottom chassis panel of TVs. The inorganic solution for the bottom layer consists of inorganic phosphate, magnesium, and zirconium compounds with a small amount of epoxy binder, and affords both improved adhesion properties by chemical conversion reactions and corrosion resistance due to a self-healing effect. The composite solution for the top layer was prepared by fine dispersion of organic-inorganic ingredients that consist of a urethane modified polyacrylate polymer, hardener, silica sol and a titanium complex inhibitor in aqueous media. Both composite solutions were coated on the steel surface by using a roll coater and then cured through an induction furnace in the electro-galvanizing line. New anti-fingerprint steel was evaluated for quality performance through such procedures as the salt spray test for corrosion resistance, tribological test for abrasion resistance, and conductivity test for surface electric conductance regarding to both types of polymer resin and coating weight of composite solution. New composite coated anti-fingerprint steels afford both better corrosion resistance and abrasion properties compared to conventional anti-fingerprint steel that mainly consists of acrylate polymers. Detailed discussions of both composite solutions and experimental results suggest that urethane modifications of acrylate polymers of composite solutions play a key role in enhanced quality performances.

  12. Standard Test Method for Abrasion Resistance of Transparent Plastics and Coatings Using the Oscillating Sand Method

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2006-01-01

    1.1 This test method determines the resistance of transparent plastics and transparent coatings utilized in windows or viewing ports, to surface abrasion using oscillating sand. 1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  13. Abrasion-Resistant Aluminized-Coated Aramid Fabrics for Manufacture of Firefighters’ Protective Clothing

    Science.gov (United States)

    1985-05-01

    and radiacion are also produced at the cathode surface and may profoundly influence the quality of the substrate coating. These include secondary...14,265-378 (1979). Assink, R.A. Abrasion resistant polymer reflectors for solar applications. Solar Energy Mater vol. 3:263-75, (1980). Audet, N.F. Visor... solar reflectors. Solar Energy Mater vol. 3: No.1-2,277-83,(1981). *Gubareff, G.G., J.E. Janssen, and R.H. Torborg. Thermal radiation properties survey

  14. Ice Abrasion and Bond Testing of Repair Mortars and High Performance Concrete

    OpenAIRE

    Kirkhaug, Joakim Rydningen

    2013-01-01

    The purpose of this thesis has been to investigate ice abrasion properties for three different repair mortars, and evaluate their behavior and properties in relation to a typical B60 offshore concrete and a B70 concrete. Bond strength to a B60 concrete has been tested for all mortars. To increase understanding and knowledge in the field of research, a literature study was made. Roughness parameters, bond strength properties and parameters affecting ice abrasion resistance were reviewed. Testi...

  15. Relationship among wear-resistance of three-body abrasion,substructure and property in martensite steels

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The effects of subsurface hardness on wear-resistance of martensitic steel 20Cr, 40CrSi, 60Mn, T8 and T10 in three-body abrasion under static load was investigated. It shows that the characteristic ofthe subsurface hardness distribution and the abrasive wear resistanceis related to the substructure near the worn surface. The substructure of the tested martensite steel has an apparent relationship with thecarbon content and steels with moderate carbon content and hardness exhibit good resistance to abrasive wear. The competition of the work-hardening effect and the temper softening effect, which resulted from deformation and friction heat generating during abrasive wear is considered to be a main reason for the relation among wear-resistance, hardness and substructure. At the test conditions, the wear-resistance of 40CrSi is the best.

  16. Relations of abrasion resistance and hardness of 16Cr-3C white irons with retained austenite content

    Institute of Scientific and Technical Information of China (English)

    Zhiping Sun; Rulin Zuo; Cong Li; Baoluo Shen; Shengji Gao; Sijiu Huang

    2004-01-01

    The relationship between the retained austenite content of the matrix in 16Cr-3C white irons and the abrasion resistance was investigated. The results show that: (1) the abrasion resistance can be improved by sub-critical heat treatment, which could be attributed to the decrease of the retained austenite content; (2) both the abrasion resistance and hardness can be improved by controlling the retained austenite content below 20%-30% and arrive at the maximum when the retained austenite content is reduced to about 10%; (3) the abrasion resistance decreases abruptly once the retained austenite content is lower than 10%, which stems from both the in situ transformation of (Fe, Cr)23C6 to M3C carbides and the formation of pearlitic matrix.

  17. Development and Testing of Abrasion Resistant Hard Coats For Polymer Film Reflectors: Preprint

    Energy Technology Data Exchange (ETDEWEB)

    Jorgensen, G.; Gee, R.; DiGrazia, M.

    2010-10-01

    Reflective polymer film technology can significantly reduce the cost of solar reflectors and installed Concentrated Solar Power (CSP) plants by both reduced material cost and lower weight. One challenge of polymer reflectors in the CSP environment pertains to contact cleaning methods typically used with glass mirrors. Such contact cleaning methods can scratch the surface of polymer reflectors and thereby reduce specular reflectance. ReflecTech, Inc. (a subsidiary of SkyFuel, Inc.) and the National Renewable Energy Laboratory (NREL) initiated a cooperative research and development agreement (CRADA) to devise and develop an abrasion resistant coating (ARC) suitable for deposition onto polymer based mirror film. A number of candidate ARC products were identified as candidate formulations. Industrial collaborators prepared samples having their ARCs deposited onto ReflecTech Mirror Film pre-laminated to aluminum sheet substrates. Samples were provided for evaluation and subjected to baseline (unweathered) and accelerated exposure conditions and subsequently characterized for abrasion resistance and adhesion. An advanced ARC product has been identified that exhibits outstanding initial abrasion resistance and adhesion to ReflecTech Mirror Film. These properties were also retained after exposure to the various accelerated stress conditions. This material has been successfully manufactured as a 1.5 m wide roll-to-roll construction in a production environment.

  18. The microstructural aspects of abrasive wear resistance in composite electron beam clad coatings

    Science.gov (United States)

    Gnyusov, S. F.; Tarasov, S. Yu.

    2014-02-01

    The effect of microstructure and phase composition of composite coatings based on manganese-containing or nickel-containing austenitic steel and containing either 10 wt.% TiC or 15 wt.% WC on the abrasive wear resistance has been studied. Both post-deposition heat treatment and self-aging in the course of deposition served to improve the relative wear resistance coefficient by 38-42 and 5-12% for Fe-20%Mn-4%V-4%Mo + 15%WC and Fe-20%Ni-4%V-4%Mo + 15%WC coatings, respectively.

  19. Optically transparent superhydrophobic surfaces with enhanced mechanical abrasion resistance enabled by mesh structure.

    Science.gov (United States)

    Yokoi, Naoyuki; Manabe, Kengo; Tenjimbayashi, Mizuki; Shiratori, Seimei

    2015-03-04

    Inspired by naturally occurring superhydrophobic surfaces such as "lotus leaves", a number of approaches have been attempted to create specific surfaces having nano/microscale rough structures and a low surface free energy. Most importantly, much attention has been paid in recent years to the improvement of the durability of highly transparent superhydrophobic surfaces. In this report, superhydrophobic surfaces are fabricated using three steps. First, chemical and morphological changes are generated in the polyester mesh by alkaline treatment of NaOH. Second, alkaline treatment causes hydrophobic molecules of 1H,1H,2H,2H-perfluorodecyltrichlorosilane to react with the hydroxyl groups on the fiber surfaces forming covalent bonds by using the chemical vapor deposition method. Third, hydrophobicity is enhanced by treating the mesh with SiO2 nanoparticles modified with 1H,1H,2H,2H-perfluorooctyltriethoxysilane using a spray method. The transmittance of the fabricated superhydrophobic mesh is approximately 80% in the spectral range of 400-1000 nm. The water contact angle and the water sliding angle remain greater than 150° and lower than 25°, respectively, and the transmittance remains approximately 79% after 100 cycles of abrasion under approximately 10 kPa of pressure. The mesh surface exhibits a good resistance to acidic and basic solutions over a wide range of pH values (pH 2-14), and the surface can also be used as an oil/water separation material because of its mesh structure.

  20. Influence of Impact Energy on Impact Corrosion-abrasion of High Manganese Steel

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The impact corrosion-abrasion properties and mechanism of high manganese steel were investigated under different impact energies. The result shows that the wearability of the steel decreases with the increase of the impact energy. The dominant failure mechanism at a lower impact energy is the rupture of extrusion edge along root and a slight shallow-layer spalling. It transforms to shallow-layer fatigue flaking along with serious corrosion-abrasion when the impact energy is increased, and finally changes to bulk flaking of hardened layer caused by deep work-hardening and heavy corrosion-abrasion.

  1. An Research on Abrasion Resistance of Muzzle Shunt Rail Gun Rail Boronized with Self-protecting B4C Paste

    Institute of Scientific and Technical Information of China (English)

    HUJin-suo; CHENGShu-kang; ZHENGZhen-zhong; MAYuan; LIZhi-yuan

    2004-01-01

    Based on large numbers of experiments, together with some theoretic support such as equations related to the experiment, thermodynamic principles and so on, one useful and reasonable self-protecting boron formulation is got to reintorce the muzzle shunt rail gun rail. The preliminary friction and abrasion test results show that the formulation is acceptable and the abrasion resistance of the steel rail enhances to some extent after the surface reinforcement.

  2. An Research on Abrasion Resistance of Muzzle Shunt Rail Gun Rail Boronized with Self-protecting B4C Paste

    Institute of Scientific and Technical Information of China (English)

    HU Jin-suo; CHENG Shu-kang; ZHENG Zhen-zhong; MA Yuan; LI Zhi-yuan

    2004-01-01

    Based on large numbers of experiments, together with some theoretic support such as equations related to the experiment, thermodynamic principles and so on, one useful and reasonable self-protecting boron formulation is got to reinforce the muzzle shunt rail gun rail. The preliminary friction and abrasion test results show that the formulation is acceptable and the abrasion resistance of the steel rail enhances to some extent after the surface reinforcement.

  3. Maintenance and Preservation of Concrete Structures. Report 3. Abrasion-Erosion Resistance of Concrete.

    Science.gov (United States)

    1980-07-01

    the length of service that may be expected from a specific concrete. It can be used to determine the relative resistance of a material to the abrasive... CONTRAT 5) ATA CMNTFC IIICU 385 I E.p....s e - F.u 5 IA# RIEIE5, ROOF? *Fpa*RSt ftaE A, --EtI PA.. ,.md II, CRD-C 9. ANA .REdF. IA.. ... 1.(2,. TIB...intended to provide a quantitative measurement of the length of service that may be expected from a specific concrete. Note: Other test methods for

  4. Studies on the Structure and Properties of Multiphase Al2O3 Abrasion-resistant Ceramics

    Institute of Scientific and Technical Information of China (English)

    WU Ren-Ping; YU Yan; RUAN Yu-Zhong

    2006-01-01

    The Al2O3 abrasion-resistant ceramics is successfully prepared by using waste aluminum sludge as the main raw material with the addition of a little clay, talc and barium carbonate. The crystal structure and microstructure of ceramic are characterized by means of XRD,SEM, etc., and the physical and mechanical properties are also tested. The results show that besides the phase of corundum, a little mullite, Mg-Al spinel and hyalophane phases also exist in the product. These phases are produced via reaction in-situ, which can inhibit the overgrowth of Al2O3grain in grain boundary, and improve the integral property of the material.

  5. Facile fabrication of superhydrophobic surface with excellent mechanical abrasion and corrosion resistance on copper substrate by a novel method.

    Science.gov (United States)

    Su, Fenghua; Yao, Kai

    2014-06-11

    A novel method for controllable fabrication of a superhydrophobic surface with a water contact angle of 162 ± 1° and a sliding angle of 3 ± 0.5° on copper substrate is reported in this Research Article. The facile and low-cost fabrication process is composed from the electrodeposition in traditional Watts bath and the heat-treatment in the presence of (heptadecafluoro-1,1,2,2-tetradecyl) triethoxysilane (AC-FAS). The superhydrophobicity of the fabricated surface results from its pine-cone-like hierarchical micro-nanostructure and the assembly of low-surface-energy fluorinated components on it. The superhydrophobic surface exhibits high microhardness and excellent mechanical abrasion resistance because it maintains superhydrophobicity after mechanical abrasion against 800 grit SiC sandpaper for 1.0 m at the applied pressure of 4.80 kPa. Moreover, the superhydrophobic surface has good chemical stability in both acidic and alkaline environments. The potentiodynamic polarization and electrochemical impedance spectroscopy test shows that the as-prepared superhydrophobic surface has excellent corrosion resistance that can provide effective protection for the bare Cu substrate. In addition, the as-prepared superhydrophobic surface has self-cleaning ability. It is believed that the facile and low-cost method offer an effective strategy and promising industrial applications for fabricating superhydrophobic surfaces on various metallic materials.

  6. Effect of ion nitriding on the abrasive wear resistance of ultrahigh-strength steels with different silicon contents

    Science.gov (United States)

    Riofano, R. M. Muñoz; Casteletti, L. C.; Nascente, P. A. P.

    2005-02-01

    This article studies the effect of silicon (Si) on ultrahigh-strength AISI 4340 steels in connection with the thermal treatment, as well as the influence of this element on nitriding and, consequently, abrasive wear. Four alloys with different Si contents were nitrided at 350 °C (4 and 8 h) and 500 and 550 °C (2 and 4 h) in a gas mixture of 80 vol.% H2 and 20 vol.% N2. The nitrided layers were characterized by microhardness and pin-on-disk tests, optical microscopy, scanning electron microscopy with energy-dispersive x-ray spectrometry, and x-ray diffraction (XRD). The increase in Si enhanced the tempering resistance of the steels and also improved considerably the hardness of the nitrided layers. The increase in Si produced thinner compound layers with better hardness quality and high abrasive wear resistance. XRD analysis detected a mixture of nitrides in the layers γ‧-Fe4N, ɛ-Fe2 3N, CrN, MoN, and Si3N4 with their proportions varying with the nitriding conditions.

  7. Abrasive wear resistance optimization of three different carbide coatings by the Taguchi method

    Energy Technology Data Exchange (ETDEWEB)

    Guer, Ali Kaya [Firat Univ., Elazig (Turkey). Dept. of Metallurgy and Materials; Kaya, Sinan [Firat Univ., Elazig (Turkey). Faculty of Technology

    2017-06-01

    In this study, FeCrC, SiC and B{sub 4}C powders were alloyed on the surface of AISI 430 ferritic stainless steel by plasma arc welding. The mass losses of the abrasive wear of the AISI 430 substrate were examined under the loads of 6, 10 and 16 N and in the distances of 10, 20 and 30 m by using Taguchi design method. The results of abrasive wear test were optimized by the minimum optimal control characteristics of the Taguchi procedure and the results were analyzed by using graphical methods. The Taguchi procedure is an important approach to achieve high quality without increasing the cost during the optimization of process parameters. The orthogonal planes of maximum effects of the controllable process parameters and minimum effects of uncontrollable process parameters were employed in the Taguchi method.

  8. Effect of Fe2B boride orientation on abrasion wear resistance of Fe-B cast alloy

    Directory of Open Access Journals (Sweden)

    Da-wei Yi

    2017-07-01

    Full Text Available The microstructures and abrasion wear resistance of directional solidification Fe-B alloy have been investigated using optical microscopy, X-ray diffraction, scanning electron microscopy and laser scanning microscopy. The results show that the microstructure of as-cast Fe-B alloy consists of ferrite, pearlite and eutectic boride. After heat treatment, the microstructure is composed of boride and martensite. The plane which is perpendicular to the boride growth direction possesses the highest hardness. In two-body abrasive wear tests, the silicon carbide abrasive can cut the boride and martensite matrix synchronously, and the wear mechanism is micro cutting mechanism. The worn surface roughness and the wear weight loss both increase with the increasing contact load. Moreover, when the boride growth direction is perpendicular to the worn surface, the highest hardness plane of the boride can effectively oppose abrasion, and the martensite matrix can surround and support borides perfectly.

  9. Hydrothermal treatment for TiN as abrasion resistant dental implant coating and its fibroblast response

    Energy Technology Data Exchange (ETDEWEB)

    Shi, Xingling, E-mail: shixingling1985@hotmail.com [School of Material Science and Engineering, Jiangsu University of Science and Technology, Zhenjiang 212003 (China); Department of Biomaterials, Faculty of Dental Science, Kyushu University, Fukuoka 812-8582 (Japan); Jiangsu Provincial Key Laboratory for Interventional Medical Devices, Huaiyin Institute of Technology, Huaian 223003 (China); Xu, Lingli [School of Material Science and Engineering, Jiangsu University of Science and Technology, Zhenjiang 212003 (China); Munar, Melvin L.; Ishikawa, Kunio [Department of Biomaterials, Faculty of Dental Science, Kyushu University, Fukuoka 812-8582 (Japan)

    2015-04-01

    Dental implant made of pure titanium (Ti) is prone to scratch and abrasion during routine oral hygiene procedures. This results an increase in surface roughness and therefore, facilitates the adhesion of bacteria. In severe cases, this could lead to peri-implantitis. To overcome this problem, surface modification of Ti is necessary to improve its abrasion resistance. Besides, a strong implant–gingiva interface should also be guaranteed to prevent the adhesion of bacteria. In this study, titanium nitride (TiN) coating was first prepared with gas nitriding to increase surface hardness of pure the substrate. Then, the TiN was hydrothermally treated in CaCl{sub 2} solution in order to improve its soft tissue biocompatibility. The effect of hydrothermal treatment temperature on surface properties of TiN was investigated and its biocompatibility was assessed in vitro using NIH3T3 fibroblast cell. It was determined that 120 °C was the critical temperature for the hydrothermal treatment condition. Treatment below 120 °C could incorporate Ca into TiN surface, oxidize TiN surface partially and then improve the wettability while preserving its morphology and hardness. Fibroblast cell attachment and proliferation were improved and cell spreading was enhanced on hydrothermally treated specimens compared with untreated ones. Improved wettability, Ca incorporation and negative surface due to interstitial N were believed to be the main reasons. Hydrothermal treatment is expected to make TiN a promising dental implant coating with excellent abrasion resistance and good soft tissue affinity. - Highlights: • Ca was incorporated into TiN surface while not sacrificing its hardness. • Interstitial N due to oxidation promoted Ca adsorption and cell adhesion. • Hydrothermal treatment makes TiN a promising coating for dental implant.

  10. Preparation and Abrasion Performance Study of High-Temperature and Wear-Resisting Metal Substrate Compound Coatings%金属基体高温耐磨复合涂层的制备与磨损性能研究

    Institute of Scientific and Technical Information of China (English)

    程银健; 陈九磅; 王平; 桂老虎

    2011-01-01

    The heating surface wear of boiler metal wall is a difficult problem troubling power plant safe operation. By using modified inorganic silicon sol as bond, wearability excellent SiC, Al2O3 particles as the basic aggregate assisted by a few Cr2 O3 grain, adding a small amount of bentonite and inorganic fibers for reinforced materials, the adhesion between coatings and substrate are improved. The experimental coatings were obtained after curing at 500 ℃. In regerd to blunt angle of 15°, 25°, 45°, 35°, 60°, respectively, the corrosion-proof and wear resislance of the coatings are studied. Experiments have found: the abrasion resistance of SiC - Al2 O3 composite coatings with different particle sizes behave wear-resistance better than that with singre particle size. When the mass fraction of coarse SiC is 45%, the wear resistance is the bests In the erosion angle 45°, the coatings wear are the most.%锅炉受热面金属管壁的磨损问题是困扰电厂安全运行的一大难题.实验采用改性无机粘结剂,以耐磨性优良的SiC、Al2O3颗粒为基本骨料,辅以少量Cr2O3颗粒,再添加少量的膨润土和无机纤维为增强材料,提高涂层和基体间的结合力.在500℃下固化后得到实验涂层.分别在冲蚀角15°、25°、35°、45°、60°下研究了涂层耐冲蚀磨损特性.实验发现:不同粒径的SiC-Al2O3复合涂层结合紧密,比单一组分涂层耐磨性好.当粗SiC的质量分数为45%时,涂层耐磨损性能最好;在冲蚀角为45°时,涂层的磨损量最大.

  11. Effect of Heat Treatment of Wild Cherry Wood on Abrasion Resistance and Withdrawal Capacity of Screws

    Directory of Open Access Journals (Sweden)

    Ayhan Aytin

    2016-01-01

    Full Text Available In its wise use, many properties of wood are important. Among these properties, wood abrasion resistance (AR and withdrawal capacity of screws (WCS are deemed to be relatively signifi cant. It is well know that heat treatment changes the resistance features of wooden materials by changing the structural characteristics of wood. Within the scope of this study, the effects were investigated of the temperature and duration of heat treatment of Wild Cherry (Cerasus avium (L. Monench on its AR and its WCS in the radial direction and tangential direction. The test results indicated that weight loss (WL and thickness reduction (TR remained almost the same in the radial direction specimen, but there was significant TR in the tangential direction specimen. As a result of these changes, the abrasion effect of the S-42 abrader diminished based on the increase in the number of cycles. However, in both the radial and tangential direction, the WCS decreased to a significantly greater extent in the heat-treated specimens than in the control specimens.

  12. Abrasive resistance of arc sprayed carbonitride alloying self-shielded coatings

    Science.gov (United States)

    Deng, Yu; Yu, Shengfu; Xing, Shule; Huang, Linbing; Lu, Yan

    2011-10-01

    Wear-resistant coatings were prepared on the surface of the Q235 low-carbon steel plate by HVAS with the carbonitride alloying self-shielded flux-cored wire. Detection and analysis on the microstructure and properties of the coatings were carried out by using scanning electron microscope, microhardness tester and wear tester. The forming, the wear resistance and its mechanism of the coatings were studied. The results show that the coatings have good forming, homogeneous microstructure and compact structure. The coatings have good hardness, the average microhardness value reaches 520 HV 0.1, and the highest value is up to about 560 HV 0.1. As a result, the coatings have good abrasive wear performance and adhesion strength.

  13. Multiphase Flow and Wear in the Cutting Head of Ultra-high Pressure Abrasive Water Jet

    Institute of Scientific and Technical Information of China (English)

    YANG Minguan; WANG Yuli; KANG Can; YU Feng

    2009-01-01

    Abrasive water jet cutting technology is widely applied in the materials processing today and attracts great attention from scholars, but many phenomena concerned are not well understood, especially in the internal jet flow of the cutting head at the condition of ultra-high pressure. The multiphase flow in the cutting head is numerically simulated to study the abrasive motion mechanism and wear inside the cutting head at the pressure beyond 300 Mpa. Visible predictions of the particles trajectories and wear rate in the cutting head are presented. The influences of the abrasive physical properties, size of the jewel orifice and the operating pressure on the trajectories are discussed. Based on the simulation, a wear experiment is carried out under the corresponding pressures. The simulation and experimental results show that the flow in the mixing chamber is composed of the jet core zone and the disturbance zone, both affect the particles trajectories. The mixing efficiency drops with the increase of the abrasive granularity. The abrasive density determines the response of particles to the effects of different flow zones, the abrasive with medium density gives the best general performance. Increasing the operating pressure or using the jewel with a smaller orifice improves the coherency of particles trajectories but increases the wear rate of the jewel holder at the same time. Walls of the jewel holder, the entrance of the mixing chamber and the convergence part of the mixing tube are subject to wear out. The computational and experimental results give a qualitative consistency which proves that this numerical method can provide a reliable and visible cognition of the flow characteristics of ultra-high pressure abrasive water jet. The investigation is benefit for improving the machining properties of water jet cutting systems and the optimization design of the cutting head.

  14. Abrasion and fatigue resistance of PDMS containing multiblock polyurethanes after accelerated water exposure at elevated temperature.

    Science.gov (United States)

    Chaffin, Kimberly A; Wilson, Charles L; Himes, Adam K; Dawson, James W; Haddad, Tarek D; Buckalew, Adam J; Miller, Jennifer P; Untereker, Darrel F; Simha, Narendra K

    2013-11-01

    Segmented polyurethane multiblock polymers containing polydimethylsiloxane and polyether soft segments form tough and easily processed thermoplastic elastomers (PDMS-urethanes). Two commercially available examples, PurSil 35 (denoted as P35) and Elast-Eon E2A (denoted as E2A), were evaluated for abrasion and fatigue resistance after immersion in 85 °C buffered water for up to 80 weeks. We previously reported that water exposure in these experiments resulted in a molar mass reduction, where the kinetics of the hydrolysis reaction is supported by a straight forward Arrhenius analysis over a range of accelerated temperatures (37-85 °C). We also showed that the ultimate tensile properties of P35 and E2A were significantly compromised when the molar mass was reduced. Here, we show that the reduction in molar mass also correlated with a reduction in both the abrasion and fatigue resistance. The instantaneous wear rate of both P35 and E2A, when exposed to the reciprocating motion of an ethylene tetrafluoroethylene (ETFE) jacketed cable, increased with the inverse of the number averaged molar mass (1/Mn). Both materials showed a change in the wear surface when the number-averaged molar mass was reduced to ≈ 16 kg/mole, where a smooth wear surface transitioned to a 'spalling-like' pattern, leaving the wear surface with ≈ 0.3 mm cracks that propagated beyond the contact surface. The fatigue crack growth rate for P35 and E2A also increased in proportion to 1/Mn, after the molar mass was reduced below a critical value of ≈30 kg/mole. Interestingly, this critical molar mass coincided with that at which the single cycle stress-strain response changed from strain hardening to strain softening. The changes in both abrasion and fatigue resistance, key predictors for long term reliability of cardiac leads, after exposure of this class of PDMS-urethanes to water suggests that these materials are susceptible to mechanical compromise in vivo.

  15. The abrasion and impact-abrasion behavior of austempered ductile irons

    Energy Technology Data Exchange (ETDEWEB)

    Hawk, Jeffrey A.; Dogan, Omer N.; Lerner, Y.S. (University of Northern Iowa)

    1998-01-01

    Austempering of ductile irons has led to a new class of irons, Austempered Ductile Irons (ADIs), with improved mechanical strength and fracture toughness lacking in gray cast irons. Laboratory wear tests have been used to evaluate the abrasive and impact-abrasive wear behavior of a suite of ADIs. The use of high-stress, two-body abrasion, low-stress, three-body abrasion, and impact-abrasion tests provides a clear picture of the abrasive wear behavior of the ADIs and the mechanisms of material removal. When combined with hardness measurements, fracture toughness and a knowledge of the microstructure of the ADIs, the overall performance can be assessed relative to more wear resistant materials such as martensitic steels and high-chromium white cast irons

  16. Abrasive wear behaviors of high velocity arc sprayed iron aluminum composite coatings

    Institute of Scientific and Technical Information of China (English)

    Weipu Xu; Binshi Xu; Wei Zhang; Zixin Zhu; Yixiong Wu

    2005-01-01

    The High Velocity Arc Spraying (HVAS) technology was used to prepare Fe-Al composite coatings by the adding of different elements into cored wires to obtain different Fe-Al coatings. The added compounds do great effect on the properties of the composite coatings. The microstructures and abrasive wear performances of the coatings were assessed by transmission electron microscopy (TEM), scanning electron microscopy (SEM), and THT07-135 high temperature wear equipment. It was found that the adding of Cr3C2 can greatly increase the room temperature wear behavior, and Fe-Al/WC coatings have adapting periods at the beginning of wear experiment. With the rise of temperature, the wear resistance of Fe-Al/Cr3C2 coatings becomes bad from room temperature to 250℃, and then stable from 250℃ to 550℃; the wear resistance of Fe-Al/WC becomes well with the rise of temperature.The adding of Cr and Ni can also improve wear performances of Fe-Al composite coatings.

  17. Research on abrasion resistance technique for sinter single-roll crusher%烧结矿单辊破碎机抗磨损技术研究

    Institute of Scientific and Technical Information of China (English)

    陈方述; 聂松辉; 周卓林

    2011-01-01

    Sinter single-roll crusher is an important component of the sinter production line ,which operating environment and nature decides that it must possess properties of high-temperature resistance and abrasion resistance.First the invalid reasons and abrasive wear mechanism are studied aim at the problems of easy worn and short service life of the single-roll crusher.A conclusion is made that the abrasion pattern is abrasive wear happens under high-temperature environment with forms of chiseling and cutting.Then a structural design with abrasion resistance is studied ,simultaneously its materials selection and hardfacing technics are also analyzed and discussed.Afterwards ,one single-roll crusher with characteristics of long service life and abrasion resistance is designed.which is proved in the engineering practice that the proposed anti-wear technology for single-roll crusher is viable and effective.%单辊破碎机是烧结矿生产线上一个重要的部件,其工作环境与性质决定其必须具有抗高温与耐磨损的特性.针对目前单辊破碎机易磨损、寿命短的问题,首先,对其失效原因与磨损机理等方面进行了研究,得出其主要磨损形式是高温环境下带有凿削形式磨损的磨粒磨损.然后,研究了其抗磨损结构设计的方法,并对其材料选择与耐磨堆焊工艺等进行了详细分析与探讨,设计了一种抗磨损的长寿命烧结矿单辊破碎机.最后,通过工程实际使用验证了提出的单辊破碎枳抗磨损技术是可行且有效的.

  18. High Speed Lapping of SiC Ceramic Material with Solid (Fixed) Abrasives

    Institute of Scientific and Technical Information of China (English)

    ZHANG Wei; YANG Xin-hong; SHANG Chun-min; HU Xiao-yong; HU Zhong-hui

    2005-01-01

    An experimental investigation is carried out to machine SiC ceramic material through the method of high speed plane lapping with solid(fixed) abrasives after the critical condition of brittle-ductile transition is theoretically analyzed. The results show that the material removal mechanism and the surface roughness are chiefly related to the granularity of abrasives for brittle materials such as SiC ceramic. It is easily realized to machine SiC ceramic in the ductile mode using W3.5 grit and a high efficiency, low cost and smooth surface with a surface roughness of Ra 2.4nm can be achieved.

  19. Influence of Vanadium and Boron Additions on the Microstructure, Fracture Toughness, and Abrasion Resistance of Martensite-Carbide Composite Cast Steel

    Directory of Open Access Journals (Sweden)

    Waleed Elghazaly

    2016-01-01

    Full Text Available High chromium cast steel alloys are being used extensively in many industrial services where dry or wet abrasion resistance is required. Such steel castings are demanded for cement, stoneware pipes, and earth moving industries. In this research, five steel heats were prepared in 100 kg and one-ton medium frequency induction furnaces and then sand cast in both Y-block and final impact arm spare parts, respectively. Vanadium (0.5–2.5% and boron (120–150 ppm were added to the 18Cr-1.9C-0.5Mo steel heats to examine their effects on the steel microstructure, mechanical properties especially impact, fracture toughness and abrasion resistance. Changes in the phase transformation after heat treatment were examined using inverted, SEM-EDX microscopy; however, the abrasion resistance was measured in dry basis using the real tonnage of crushed and milled stoneware clay to less than 0.1 mm size distribution.

  20. The structure of abrasion-resisting castings made of chromium cast iron

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2011-01-01

    Full Text Available In this study presents the analyse of chrome iron cast structure (as-cast condition which are used in rugged conditions abrasion-percussive and high temperature. While producing the casts of chrome iron major influence has been preserve the structure of technologi cal process parameters. The addition to Fe-C-Cr alloy Ni, Mo or Cu and then proper heat treatment leads to the improvement of functional and mechanical cast qualities. Then it is possible to develop high mechanical properties which are recommended by PN-EN12513. As can it be seen from the above research silicon is an adverse chemical element in this kind of alloy cast iron. However, the reason of cracksappearing in chrome iron casts are phosphorus eutectic microareas. When the compound of Si and P reach the critical point, described inPN-88/H-83144 outdated standard, the microareas might appear.

  1. Abrasion Behavior of High Manganese Steel under Low Impact Energy and Corrosive Conditions

    Directory of Open Access Journals (Sweden)

    Du Xiaodong

    2009-01-01

    Full Text Available The abrasion behavior of high manganese steel is investigated under three levels of impact energy in acid-ironstone slurry. The wear test was carried out by an MLDF-10 tester with impact energy of 0.7 J, 1.2 J, and 1.7 J. The impact abrasion property of high manganese steel in corrosive condition was compared according to the wear mass loss curves. The wear mechanism was analysed by the SEM analysis of the worn surface and the optical metallographic analysis of the vertical section to the wear surface. The results show that the impact energy has a great effect on the impact corrosion and abrasion properties of it. Its abrasion mechanism in corrosive condition is mainly microplough and breakage of plastic deformed ridges and wedges under the impact energy of 0.7 J. It is mainly the spelling of plastic deformed ridges and wedges under 1.2 J and the spalling of the work-hardening layer under 1.7 J after a long time testing.

  2. Measurement of the Resistance of Treated Metal Foils to Scrubbing Abrasion Using a Modified Reciprocating Wear Test

    Energy Technology Data Exchange (ETDEWEB)

    Qu, Jun [ORNL; Blau, Peter Julian [ORNL; Sikka, Vinod K [ORNL

    2007-01-01

    A reciprocating wear test method has been developed to evaluate the resistance of metal foils to scrubbing abrasion. Development included the definition of a quantitative measure of the scrubbing resistance. In order to test the ability of the new method to differentiate between surface treatments, four versions of Type 316 stainless steel foils were tested: annealed (A-NT), cold-worked (C-NT), annealed plus a case-hardened (A-T), and cold-worked plus case-hardened (C-T). Measurements were made of their scrubbing resistance using commercial kitchen scrub pads as the counterface material. Results showed that the case-hardening process significantly increased the scrubbing resistance both under dry conditions and with cleaning solutions to lubricate the contact. While this linearly-reciprocating method does not simulate the circular, overlapping motion commonly occurring in service, results indicated that the new test method could sufficiently discriminate levels of two-body abrasion behavior, and therefore can be useful for studying the effects of surface treatments on abrasion resistance.

  3. Improvement of abrasion resistance in artificial seawater and corrosion resistance in NaCl solution of 7075 aluminum alloy processed by laser shock peening

    Science.gov (United States)

    Wang, Hao; Ning, Chengyi; Huang, Yihui; Cao, Zhenya; Chen, Xiaoxiao; Zhang, Wenwu

    2017-03-01

    As 7075 aluminum alloy is widely used in a humid environment, in order to enhance its abrasion resistance and electrochemical corrosion resistance, the paper studied the effect of laser shock peening on abrasion resistance in artificial seawater and corrosion resistance in 3.5% NaCl solution of 7075 aluminum alloy. Result shows that when specimens were treated once and twice with 7.17 GW/cm2 the abrasion loss would be reduced by 43.75% and 46.09% compare to untreated respectively, and the corrosion rate of 7075 aluminum alloy could be reduced as much as 50.32% by LSP treatment with 7.17 GW/cm2. What's more, the effects on the microhardness, microstructure and residual stress with different LSP impacts and power density were investigated to find out strengthening mechanism of laser shock peening, which were observed and measured by microhardness tester, optical microscope and X-ray diffraction (XRD) residual stress tester. In the entire laboratory tests, it is considered that LSP is a practical option to improve abrasion resistance in seawater and corrosion resistance of 7075 aluminum alloy.

  4. Effect of Austenite Transformation on Abrasive Wear and Corrosion Resistance of Spheroidal Ni-Mn-Cu Cast Iron

    Directory of Open Access Journals (Sweden)

    Medyński D.

    2016-09-01

    Full Text Available Within the presented work, the effect of austenite transformation on abrasive wear as well as on rate and nature of corrosive destruction of spheroidal Ni-Mn-Cu cast iron was determined. Cast iron contained: 3.1÷3.4 %C, 2.1÷2.3 %Si, 2.3÷3.3 %Mn, 2.3÷2.5 %Cu and 4.8÷9.3 %Ni. At a higher degree of austenite transformation in the alloys with nickel equivalent below 16.0%, abrasive wear resistance was significantly higher. Examinations of the corrosion resistance were carried out with the use of gravimetric and potentiodynamic method. It was shown that higher degree of austenite transformation results in significantly higher abrasive wear resistance and slightly higher corrosion rate, as determined by the gravimetric method. However, results of potentiodynamic examinations showed creation of a smaller number of deep pinholes, which is a favourable phenomenon from the viewpoint of corrosion resistance.

  5. Effect of sodium bicarbonate air abrasive polishing on resistance to sliding during tooth alignment and leveling: An in vitro study

    Directory of Open Access Journals (Sweden)

    Jorge C. B. L. Filho

    2012-01-01

    Full Text Available Objective: The aim of this in vitro study was to evaluate the Resistance to Sliding (RS provided by metallic brackets and 3 types of orthodontic wires (TMA, SS and NiTi, before and after the use of sodium bicarbonate airborne particle abrasion, in an experimental model with 3 non leveled brackets. Materials and Methods: The bicarbonate airborne abrasion was applied perpendicularly to the bracket slots at a distance of 2 mm, for 5 seconds (T2 and 10 seconds (T3 on each bracket slot. In a universal testing machine, the wires were pulled through a set of 3 non leveled brackets at a cross head speed of 50 mm/min for a distance of 10 mm, and static and kinetic friction readings were registered at T1 (no airborne abrasion, T2 and T3. Results: For all tested wires, a significant RS increase between T1 and T3 (P<0.001 was seen. For SS and TMA wires, there was a statistically significant RS increase between T1 and T2 (P<0.001. Between T2 and T3, RS increase was significant for TMA (P<0.001 and NiTiwires (P<0.05. Conclusions: Sodium bicarbonate air abrasive polishing during orthodontic treatment is not recommended, once this procedure promoted a significant RS increase between the metallic brackets and all the three types of wires tested.

  6. Effect of Heat Treatment on the Abrasive Wear Behavior of High Chromium Iron under Dry Sliding Condition

    Directory of Open Access Journals (Sweden)

    A.A. Ayeni

    2012-06-01

    Full Text Available The effect of heat treatment on the abrasive wear behavior of high chromium cast iron (NF253AHT under dry sliding condition has been investigated. Rectangular cross sectioned samples of the alloy were produced by sand casting. After casting, the samples were machined to equal dimensions of 50 mm x 15 mm x 10 mm and heat treated by annealing, hardening and tempering. Abrasive wear tests were carried out on the samples using the pin-on-disc wear test. The tests were carried out under restricted values of speed, load and time. Within this limit, the hardened sample displayed a superior wear resistance, while the annealed sample displayed the weakest wear resistance. A graphical model (wear map displaying all the wear regimes of the alloy, which may serve as a wear predictive tool was subsequently developed from the results of the wear tests. With the exception of the as-cast and annealed specimen, all other specimens (hardened and tempered have functioned adequately in wear prone environment, but with different degree of effectiveness. Hence, the hardened and tempered samples can be used in shot blast equipments and in the grinding of minerals.

  7. The structure, properties and a resistance to abrasive wear of railway sections of steel with a different pearlite morphology

    Energy Technology Data Exchange (ETDEWEB)

    Aniolek, K [Institute of Materials Science, University of Silesia, Bankowa 12, 40-007 Katowice (Poland); Herian, J, E-mail: jerzy.herian@polsl.pl [Department of Materials Technology, Silesian University of Technology, Krasinskiego 8, 40-019 Katowice (Poland)

    2011-05-15

    The article presents the characteristics of pearlite rail steels used in the construction of railways. The article discusses the influence of isothermal annealing process parameters on the pearlite morphology and properties of the R260 steel. The pearlite structure with a diverse pearlite morphology was obtained in the physical modeling of the isothermal annealing on the 3800 Gleeble Simulator. After the heat treatment, the existence of the pearlite microstructure with pearlite colonies was identified. They were smaller in relation to colonies after the hot rolling process. It was shown that the reduction of isothermal holding temperature influences the decrease of the interlamellar distance in the pearlite steel. On the basis of the received results, the dependences between the resistance to the abrasive wear and the pearlite morphology for operational conditions occurring in the switches were estimated. The resistance to the abrasive wear tests were conducted for steel with a different morphology of pearlite on the Amsler stand in conditions of rolling- sliding frictions. The resistance to the abrasive wear of R260 steel with a different pearlite morphology increases, when the interlamellar distance in cementite decreases and decreases as the load and slip increase.

  8. Improvement in Abrasion Wear Resistance and Microstructural Changes with Deep Cryogenic Treatment of Austempered Ductile Cast Iron (ADI)

    Science.gov (United States)

    Šolić, Sanja; Godec, Matjaž; Schauperl, Zdravko; Donik, Črtomir

    2016-10-01

    The application of a deep cryogenic treatment during the heat-treatment processes for different types of steels has demonstrated a significant influence on their mechanical and tribological properties. A great deal of research was conducted on steels, as well as on other kinds of materials, such as hard metal, gray cast iron, aluminum, aluminum alloys, etc., but not on austempered ductile iron (ADI). In this research the influence of a deep cryogenic treatment on the microstructure and abrasive wear resistance of austempered ductile iron was investigated. The ductile cast iron was austempered at the upper ausferritic temperature, deep cryogenically treated, and afterwards tempered at two different temperatures. The abrasion wear resistance was tested using the standard ASTM G65 method. The microstructure was characterized using optical microscopy, field-emission scanning electron microscopy, electron back-scattered diffraction, and X-ray diffraction in order to define the microstructural changes that influenced the properties of the ADI. The obtained results show that the deep cryogenic treatment, in combination with different tempering temperatures, affects the matrix microstructure of the austempered ductile iron, which leads to an increase in both the abrasion wear resistance and the hardness.

  9. Portable mixed abrasive water jet equipment for rescue in high gas mine shaft

    Institute of Scientific and Technical Information of China (English)

    ZENG Rui; DU Chang-long; XU Rui; ZHAO Jing

    2011-01-01

    In order to rescue a trapped miner and clean out roadways quickly in a high gas mine shaft after a mining mishap, a special portable cold-cutting equipment is needed, the main technology parameters were calculated according to the advanced cold-cutting technology of high pressure abrasive water jet and the portable mixed abrasive water jet equipment (PAWE) was designed to meet the needs of emergency rescue in high gas mine shafts. Tested the PAWE in a high gas environment, and the result shows that the maximum cutting depth of solid iron pipe is 18 mm and the recoilforce of the sprayer is 28.9 N under the conditions that actual cutting pressure is 29 MPa, starting target distance is 10 mm, cutting speed is 180 mm/min and concentration of abrasive is 32%. The course of the experiment in the high gas environment was smooth and continuous, without any explosion. The PAWE is easy to move and operate, but the nozzle which was worn badly in the sprayer should be changed every 8 minutes.

  10. An abrasion-resistant and broadband antireflective silica coating by block copolymer assisted sol-gel method.

    Science.gov (United States)

    Zou, Liping; Li, Xiaoguang; Zhang, Qinghua; Shen, Jun

    2014-09-02

    A double-layer broadband antireflective (AR) coating was prepared on glass substrate via sol-gel process using two kinds of acid-catalyzed TEOS-derived silica sols. The relative dense layer with a porosity of ∼10% was obtained from an as-prepared sol, while the porous layer with a porosity of ∼55% was from a modified one with block copolymer (BCP) Pluronic F127 as template which results in abundant ordered mesopores. The two layers give rise to a reasonable refractive index gradient from air to the substrate and thus high transmittance in a wide wavelength range, and both of them have the same tough skeleton despite different porosity, for which each single-layer and the double-layer coatings all behaved well in the mechanical property tests. The high transmittance and the strong ability of resisting abrasion make this coating promising for applications in some harsh conditions. In addition, the preparation is simple, low-cost, time-saving, and flexible for realizing the optical property.

  11. Study on abrasion resisting material for apron of dam; Dam apron bu no taimamo sozai ni kansuru kenkyu

    Energy Technology Data Exchange (ETDEWEB)

    Inaba, H.; Hiraki, M.; Miyamoto, T. [Hokuriku Electric Power Co. Inc., Toyama (Japan)

    1995-01-25

    A `laminated rubber tile` and a `shock absorbing holed-in anchor` were devised in connection with the apron of a dam for a hydroelectric power plant. As the result of a survey on the hydroelectric power plants, ten plus places were observed where a general kind of concrete was severely worn in the company territory; but, there were substantial number of rubber materials that had still been sound for over ten years after the installation. In spite of the soundness of the rubber tiles, however, it was observed that their anchor supports had been cut and separated. An abrasion comparison test of concrete and rubber materials revealed that the rubber materials were considerably superior in abrasion resistance. Various rubber tiles were tested for abrasion resistance, tear strength, tensile strength, impact strength, etc.; and methods for fixing rubber tiles were also tested such as a holed-in anchor, chemical anchor and adhesives. As a result, a laminated rubber tile was designed with its upper layer constituted of a rubber sold on the market and its lower layer of a fiber reinforced rubber also on the market, and so was a shock absorbing type holed-in anchor. 1 ref., 11 figs., 4 tabs.

  12. Laboratory evaluation of toothbrush/toothpaste abrasion resistance after smooth enamel surface sealing.

    Science.gov (United States)

    Korbmacher-Steiner, Heike M; Schilling, Arndt F; Huck, Lothar G; Kahl-Nieke, Bärbel; Amling, Michael

    2013-04-01

    The use of dental sealants has been extended to smooth enamel surfaces. The present study was conducted to test the in vitro performance of four sealants with different characteristics (highly and lowly filled, self-etching features). Eighty human teeth (lower incisors and premolars) were randomly divided into following sealant test groups: ProSeal(TM), LightBond(TM), OrthoSolo(TM), and Seal&Protect(®). Twenty untreated teeth served as a control group. Tooth brushing was conducted for a period of time simulating 12, 18, and 24 months. During the toothbrush abrasion protocol, the specimens were subjected to thermal and acidic challenge. Sealant thickness was determined with μCT imaging, and qualitative and quantitative surface effects were investigated using stereo microscopy and raster electron microscopy, respectively. Data were subjected to t test or Kruskal-Wallis/Mann-Whitney tests (alpha, 5%). The wear behavior and film integrity of highly filled sealants were superior to lowly filled sealants. Even after 1 year of tooth brushing, significant surface deterioration with deleterious loss of enamel and discoloration was observed in all tested materials (χ(2) = 15.349; P = 0.004). The size of the observed defects increased over time. These results suggest that the application of sealants on smooth enamel surfaces should be limited to special indications, and their usefulness has to be revisited. Based on the results of this in vitro study, the general overall application of enamel sealants needs to be questioned.

  13. Ergonomics of abrasive blasting: a comparison of high pressure water and steel shot.

    Science.gov (United States)

    Rosenberg, Beth; Yuan, Lu; Fulmer, Scott

    2006-09-01

    Abrasive blasting with silica sand has long been associated with silicosis. Alternatives to sand are being used increasingly. While NIOSH has done extensive investigations of the respiratory effects of the substitutes for sand, the ergonomic effects of the substitutes have not been examined. Too often, hazards are shifted, and technologies that might save workers' lungs could do so at the expense of their musculoskeletal systems. Hence, the objective of this study was to examine the ergonomic effects of alternatives to sand. Multiple methods, both qualitative and quantitative, were used to yield numerous kinds of data for the analysis of exposures to abrasive blasters. PATH, a method for quantifying ergonomic exposure in non-routine work, was combined with interviews with workers, biomechanical modeling and noise level readings to assess the ergonomics of two abrasive blasting operations: high-pressure water and steel shot. Advantages and disadvantages of each medium are discussed. High-pressure water was slightly less ergonomically stressful, environmentally cleaner, much quieter and less dusty that steel shot, and it was reported to be slower on those tasks where both media could be used.

  14. Researches concerning the ultasonic energy influence on the resistence to the abrasive wear of loaded welded parts

    Directory of Open Access Journals (Sweden)

    Gh. Amza

    2013-01-01

    Full Text Available The researches presented in the paper refer to the effect of ultrasounds propagation in the liquid metal bath on the process of transferring the additive material through the electric arch and on the crystallization process, and all these effects are analyzed for loaded welded parts solicited at the abrasive wear. All these influences are conferred to these two basic phenomena due to the ultrasounds propagation in liquid environments, namely, ultra-acoustic cavitation and acceleration of the diffusion process. The results concerns the resistance to the wear obtained for the loaded parts through manual welding with electric arch and classically covered electrode and ultrasonically activated.

  15. Influence of secondary carbide precipitation and transformation on abrasion resistance of a 3Cr15Mo1V1.5 white iron

    Institute of Scientific and Technical Information of China (English)

    Haohuai Liu; Jun Wang; Baoluo Shen; Hongshan Yang; Shengji Gao; Sijiu Huang

    2007-01-01

    The relationship between the secondary carbide precipitation and transformation of the 3Cr15Mo1V1.5 white iron and abrasion resistance was investigated by using optical microscope (OM), transmission electron microscopy (TEM) and X-ray diffraction (XRD). The results show that the properties of secondary carbides precipitated at holding stage play an important role in the abrasion resistance. After certain holding time at 833 K subcritical treatment, the grainy (Fe, Cr)23C6 carbide precipitated and the fresh martensite transformed at the holding stage for 3Cr15Mo1V1.5 white iron improve the bulk hardness and abrasion resistance of the alloy. Prolonging holding time, MoC and (Cr, V)2C precipitations cause the secondary hardening peak and the corresponding better abrasion resistance. Finally, granular (Fe, Cr)23C6 carbide in situ transforms into laminar M3C carbide and the matrix structure transforms into pearlitic matrix. These changes weaken hardness and abrasion resistance of the alloy sharply.

  16. Development of Abrasion-Resistant Coating for Solar Reflective Films. Cooperative Research and Development Final Report, CRADA Number CRD-07-247

    Energy Technology Data Exchange (ETDEWEB)

    Gray, Matthew [National Renewable Energy Lab. (NREL), Golden, CO (United States)

    2015-10-01

    The purpose of this CRADA is to develop an abrasion-resistant coating, suitable for use on polymeric-based reflective films (e.g., the ReflecTech reflective film), that allows for improved scratch resistance and enables the use of aggressive cleaning techniques (e.g., direct contact methods like brushing) without damaging the specular reflectance properties of the reflective film.

  17. Effect of the CaF2-fraction in the glass-ceramic with abrasion resistance on crystallization

    Institute of Scientific and Technical Information of China (English)

    HU Bin-liang; Zhao Yun-cai

    2005-01-01

    Investigated the effect of an addition of CaF2 on the crystallization of a glass-ceramic with abrasion resistance. X-ray diffraction, differential thermal analysis and scanning electron microscopy were used to determine the effect. The results showed that a suitable addition of CaF2 promoted crystallization by forming an intermediate crystalline phase. CaF2 can decrease the temperature and active energy of the base-glass for crystallization. When 4 mass-% of CaF2-fraction is added in the glass, the crystallization temperature and active energy is 936℃and 172.75 k J/mol respectively.When CaF2 is increased to 6 mass-%, the temperature and active energy decrease to 890℃ and 88.81 kJ/mol. CaF2 is an efficient nucleating agent for the glass-ceramics with abrasion resistant, the optimal content of CaF2 is about 6 mass-%.

  18. Halogen-Free Phosphonate Ionic Liquids as Precursors of Abrasion Resistant Surface Layers on AZ31B Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    Tulia Espinosa

    2015-01-01

    Full Text Available Surface coatings formed by immersion in the ionic liquids (ILs 1,3-dimethylimidazolium methylphosphonate (LMP101, 1-ethyl-3-methylimidazolium methylphosphonate (LMP102 and 1-ethyl-3-methylimidazolium ethylphosphonate (LEP102 on magnesium alloy AZ31B at 50 °C have been studied. The purpose of increasing the temperature was to reduce the immersion time, from 14 days at room temperature, to 48 hours at 50 °C. The abrasion resistance of the coated alloy was studied by microscratching under progressively increasing load, and compared with that of the uncoated material. The order of abrasion resistance as a function of the IL is LEP102 > LMP101 > LMP102, which is in agreement with the order obtained for the coatings grown at room temperature. The maximum reduction in penetration depth with respect to the uncovered alloy, of a 44.5%, is obtained for the sample treated with the ethylphosphonate LEP102. However, this reduction is lower than that obtained when the coating is grown at room temperature. This is attributed to the increased thickness and lower adhesion of the coatings obtained at 50 °C, particularly those obtained from methylphosphonate ionic liquids. The results are discussed from SEM-EDX and profilometry.

  19. Effects on Structure and Abrasion Resistance of GCr15 Steel by Surface Gas-Phase RE Diffused Permeation with Laser Melting Solidification

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    The effects on abrasion resistance and the microstructure of GCr15 steel surface by the compound technology of permeating RE combined with laser melting modification was studied. The results show that after compound treatment, the abrasion resistance of samples has been improved significantly and the weight loss has been reduced to 14% of blank sample; the microstructure has been denser and more uniform than that of untreated; meanwhile, the grain has been refined and the concentration gradients of the elements permeated have been decreased obviously.

  20. AN ALTERNATE METHOD TO PREVENT SAND ABRASIVE EROSION IN PIPELINES FOR TRANSPORTING HIGH-SPEED NATURAL GAS

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    This paper presents an alternate method to re-move the sand carried by natural gas in the upstream pipelinestherefore preventing sand abrasive erosion in pipelines used intransporting high-speed natural gas. Conventionally, most ex-perts pay much attention to improving the anti-erosion charac-teristics of the pipeline materials to solve the problem of seri-ous abrasive erosion, but without significant success. Basedon the theory of multiphase flow and analysis of the character-istics of sandy jets, a new equipment named "Sand Catcher" isintroduced in this article. Experimental results show that theSand Catcher effectively removes most of the sand in the natu-ral gas and significantly reduces the abrasive erosion of thepipelines. The Sand Catcher can be widely applied in practicein the near future.

  1. Study on abrasion resistance of overlayment of self-leveling mortar%面层自流平砂浆的耐磨性能研究

    Institute of Scientific and Technical Information of China (English)

    戴浩; 刘艳; 王中兰; 李东旭

    2017-01-01

    研究了胶粉、酒石酸缓凝剂、胶凝材料、骨料级配和硬化剂对铝酸盐水泥基自流平砂浆耐磨性的影响,分析了砂浆耐磨性与流动度和强度的相关性.结果表明:胶粉可提高自流平砂浆的耐磨性,主要通过提高砂浆的稳定性和柔性来实现.酒石酸缓凝剂会增加砂浆的离析沉降程度,从而导致耐磨性降低.在以铝酸盐水泥为主的三元体系自流平砂浆中,适量增加石膏和硅酸盐水泥掺量均有利于提高耐磨性;降低胶凝材料用量,砂浆耐磨性降低.当40~70目砂和70~140目砂用量各为20%时,自流平砂浆的耐磨性最好.在自流平砂浆表面涂刷硬化剂,可提高表层的密实度和耐磨性,硬化剂涂刷量达到饱和用量,耐磨性提高不大.%The influence of latex powder,tartaric acid,cementitious materials,aggregate grading and curing agent on abrasion resistance of calcium aluminate cement-based self-leveling mortars (SLM) have been studied,and relativities between abrasion resistance and flow value,strength were analyzed as well. Results show that latex powder may enhance the wear resistance of SLM by improving its stability and flexibility. Tartaric acid may increase the mortars segregation settling extent,which will lead to decreasing of abrasion resistance. For calcium aluminate cement-based ternary system self-leveling mortars,increasing content of ordinary Portland cement and calcium sulfate moderately are propitious to wear resistance. Besides,the decreasing content of cementitious materials cause degradation of abrasion performance. Mortars with 20% 40~70 mesh sand and 20% 70~140 mesh sand present the superior abrasion resistance. By brushing curing agent,mortars surface exhibit a significant increasing in density and abrasion resistance. When curing agent reaches the saturation dosage,the improvement of abrasion resistance is not obvious.

  2. The Effect of Silane on the Microstructure, Corrosion, and Abrasion Resistances of the Anodic Films on Ti Alloy

    Science.gov (United States)

    Wang, Jinwei; Chen, Jiali

    2016-04-01

    Anodic oxide films on Ti-6Al-4V alloy are prepared using sodium hydroxide as the base electrolyte containing aminopropyl trimethoxysilane (APS) as an additive. Some APS undergo hydrolysis, adsorption, and chemical reaction with the TiO x to form Ti-O-Si bond as confirmed by ATR-FTIR and XPS spectra, and in turn their surface appearance and roughness are greatly changed with the addition of APS as observed by their SEM images. These amino anodic films possess much higher corrosive resistances since the formation of Ti-O-Si complex enhances the compactness of the anodic films and the existence of aminopropyl groups inside the pores provides additional blocking effects. Besides, their improvement in anti-abrasive capability is attributed to the toughening effect of the chemically bonded silanes and the lubrication functions from both the chemically bonded and physically absorbed silanes between the touched interfaces.

  3. Influence of Hardness, Matrix and Carbides in Combination with Nitridation on Abrasive Wear Resistance of X210Cr12 Tool Steel

    Directory of Open Access Journals (Sweden)

    Martin Orečný

    2016-10-01

    Full Text Available Materials used in abrasive wear conditions are usually selected according to their microstructure and hardness, however, other factors such as grain size, matrix saturation, carbides size and morphology are rarely considered. Therefore, the present study deals with the influence of different heat and chemical-heat treatments including their combination on abrasive wear resistance of X210Cr12 tool steel. The effects of material hardness, carbide morphology and microstructure on wear resistance after quenching and nitriding were also investigated. One sample series was quenched after austenitization at 960 °C for 20 min and tempered at 180 °C for 2 h. The second sample series was quenched from 1060 °C austenitization for 20 min and afterwards twice tempered at 530 °C for 1 h. From both the quenched and tempered states, one half of the samples was gas nitrided in NH3 atmosphere for 3 h and then diffusion annealed in N2 atmosphere for 4 h. Abrasion wear tests were performed by sliding the samples on Al2O3 paper. The samples weight loss was considered the main criterion for the wear resistance evaluation. The microstructures, nitrided layers and worn surfaces were observed using SEM microscopy. The highest abrasion wear resistance was obtained for the nitrided samples that were previously quenched from 1060 °C and tempered at 530 °C.

  4. Empirical ranking of a wide range of WC-Co grades in terms of their abrasion resistance measured by the ASTM standard B 611-85 test

    CSIR Research Space (South Africa)

    O'Quigley, DGF

    1997-01-01

    Full Text Available This paper reports the results of a comprehensive investigation into the abrasion resistance of WC-Co alloys, as measured by the ASTM Standard B 611-85 test. The alloys ranged from 3 to 50 wt% and from 0.6 to 5 mu-m average grain size. Careful...

  5. Floor tile glass-ceramic glaze for improvement of the resistance to surface abrasion

    Science.gov (United States)

    Gajek, M.; Lis, J.; Partyka, J.; Wójczyk, M.

    2011-10-01

    The results of research aimed at the study on frits and glass-ceramic glazes for floor tiles, based on compositions located in the primary field of cordierite crystallization within the system MgO-Al2O3-SiO2, have been presented. The results comprise investigations on the frits crystallization abilities, stability of the crystallizing phase under conditions of single-stage a fast firing cycle (time below 60 minutes) depending on their chemical composition and the influence of the nucleation agents. The influence of the nucleating agents namely TiO2, ZrO2, V2O5 on phase composition of obtained crystalline glazes, mechanical parameters and microstructure, has been examined. The strength tests proved increased mechanical resistance of crystalline glazes. Obtained glazes are characterized by high microhardness in range 6~8 GPa, as well as the increased wear resistance measured by the loss of weight below 100 mg / 55 cm2 (PN-EN ISO 10545-7). Significant increase of these parameters as compared with non-crystalline glazes, where micro-hardness values range between 5~6 GPa and the wear resistance values range from 120 to 200 mg, has been proved. Starting glasses (frits) and glazes of the ternary system MgO-SiO2-Al2O3, were examined with use of DTA, XRD and SEM methods.

  6. Small-Scale Morphological Features on a Solid Surface Processed by High-Pressure Abrasive Water Jet.

    Science.gov (United States)

    Kang, Can; Liu, Haixia

    2013-08-14

    Being subjected to a high-pressure abrasive water jet, solid samples will experience an essential variation of both internal stress and physical characteristics, which is closely associated with the kinetic energy attached to the abrasive particles involved in the jet stream. Here, experiments were performed, with particular emphasis being placed on the kinetic energy attenuation and turbulent features in the jet stream. At jet pressure of 260 MPa, mean velocity and root-mean-square (RMS) velocity on two jet-stream sections were acquired by utilizing the phase Doppler anemometry (PDA) technique. A jet-cutting experiment was then carried out with Al-Mg alloy samples being cut by an abrasive water jet. Morphological features and roughness on the cut surface were quantitatively examined through scanning electron microscopy (SEM) and optical profiling techniques. The results indicate that the high-pressure water jet is characterized by remarkably high mean flow velocities and distinct velocity fluctuations. Those irregular pits and grooves on the cut surfaces indicate both the energy attenuation and the development of radial velocity components in the jet stream. When the sample is positioned with different distances from the nozzle outlet, the obtained quantitative surface roughness varies accordingly. A descriptive model highlighting the behaviors of abrasive particles in jet-cutting process is established in light of the experimental results and correlation analysis.

  7. Small-Scale Morphological Features on a Solid Surface Processed by High-Pressure Abrasive Water Jet

    Directory of Open Access Journals (Sweden)

    Can Kang

    2013-08-01

    Full Text Available Being subjected to a high-pressure abrasive water jet, solid samples will experience an essential variation of both internal stress and physical characteristics, which is closely associated with the kinetic energy attached to the abrasive particles involved in the jet stream. Here, experiments were performed, with particular emphasis being placed on the kinetic energy attenuation and turbulent features in the jet stream. At jet pressure of 260 MPa, mean velocity and root-mean-square (RMS velocity on two jet-stream sections were acquired by utilizing the phase Doppler anemometry (PDA technique. A jet-cutting experiment was then carried out with Al-Mg alloy samples being cut by an abrasive water jet. Morphological features and roughness on the cut surface were quantitatively examined through scanning electron microscopy (SEM and optical profiling techniques. The results indicate that the high-pressure water jet is characterized by remarkably high mean flow velocities and distinct velocity fluctuations. Those irregular pits and grooves on the cut surfaces indicate both the energy attenuation and the development of radial velocity components in the jet stream. When the sample is positioned with different distances from the nozzle outlet, the obtained quantitative surface roughness varies accordingly. A descriptive model highlighting the behaviors of abrasive particles in jet-cutting process is established in light of the experimental results and correlation analysis.

  8. Microstructure and Abrasive Wear Resistance of 18Cr-4Ni-2.5Mo Cast Steel

    Directory of Open Access Journals (Sweden)

    B. Kalandyk

    2012-12-01

    Full Text Available An influence of a decreased Cr content on the microstructure of the highly alloyed Cr-Ni cast steel, duplex type, melted under laboratoryconditions, was characterized in the paper. The microstructure investigations were performed in the initial state and after the heat treatment (solution annealing at 1060C as well as the phase transformation kinetics at continuous cooling was measured. The wear resistance of the investigated cast steel was tested and compared with the 24%Cr-5%Ni-2.5%Mo cast steel.The Cr content decrease, in ferritic-austenitic cast steels (duplex, from 24-26%Cr to 18% leads to the changes of the castingsmicrostructure and eliminating of a brittle  phase. In dependence of the casting cooling rate, apart from ferrite and austenite, also fine martensite precipitates occur in the casting structure. It was shown that the investigated cast steel is characterised by a slightly lower wear resistance than the typical cast steel duplex grades.

  9. Superhydrophilic Antireflective Periodic Mesoporous Organosilica Coating on Flexible Polyimide Substrate with Strong Abrasion-Resistance.

    Science.gov (United States)

    Wang, Jing; Zhang, Cong; Yang, Chunming; Zhang, Ce; Wang, Mengchao; Zhang, Jing; Xu, Yao

    2017-02-15

    Superhydrophilic antireflective periodic mesoporous organosilica (PMO) coating was prepared on flexible polyimide substrate via solvent-evaporation-induced self-assembly (SEISA) method, in which tetraethoxysilane (TEOS) and a special bridged silsesquioxane were used as reactants. The bridged silsesquioxane, EG-BSQ, was synthesized through the stoichiometric reaction between 3-glycidoxyporpyltrimethoxysilane (GPTMS) and ethylene diamine (EDA). Under the influence of surfactant, TEOS and EG-BSQ co-condensed and enclosed the ordered mesporous in the coating. The results of grazing-incidence small-angle X-ray scattering (GISAXS) and the transmission electron microscope (TEM) indicated that the mesopores belonged to a Fmmm orthorhombic symmetry structure. With increasing EG-BSQ concentration, the mesoporous structure in the PMO coating becomes more and more disordered because silica mesopore walls shrunk or collapsed during calcination and consequently the refractive index of PMO coating became larger. The antireflective (AR) PMO coating showed an optical transmittance of 99.54% on polyimide (PI) much higher than the 88.68% of bare PI. The water contact angle of PMO coating was less than 9.0°, which indicated the AR PMO coating was superhydrophilic. Moreover, the PMO coating showed an excellent mechanical property, the transmittance of the PMO coating displayed a very low loss of 0.1% after abrasion of 25 cycles by CS-10F wearaser.

  10. High temperature resistant cermet and ceramic compositions. [for thermal resistant insulators and refractory coatings

    Science.gov (United States)

    Phillips, W. M. (Inventor)

    1978-01-01

    High temperature oxidation resistance, high hardness and high abrasion and wear resistance are properties of cermet compositions particularly to provide high temperature resistant refractory coatings on metal substrates, for use as electrical insulation seals for thermionic converters. The compositions comprise a sintered body of particles of a high temperature resistant metal or metal alloy, preferably molybdenum or tungsten particles, dispersed in and bonded to a solid solution formed of aluminum oxide and silicon nitride, and particularly a ternary solid solution formed of a mixture of aluminum oxide, silicon nitride and aluminum nitride. Ceramic compositions comprising a sintered solid solution of aluminum oxide, silicon nitride and aluminum nitride are also described.

  11. The Anti-cavitation and Abrasion Resistant Spray Coating Application of Sea Water Pump Impellers in the Nuclear Power%抗磨蚀金属涂层在核电海水泵叶轮的应用

    Institute of Scientific and Technical Information of China (English)

    黄科峰; 许彪; 吴树辉; 叶林; 尹嵩; 史一岭

    2012-01-01

    本文选取WC10Co4Cr喷涂材料,采用HVOF方法工艺在基材45#钢上制备涂层,与基材在自制圆盘式磨蚀试验台上进行磨蚀破坏试验,并将基材与涂层材料的抗磨蚀性能进行比较分析,最终将金属涂层应用于核电海水循环泵的叶轮抗磨蚀改造中,取得良好效果。%In this study, WC10Co4Cr coatings on the No.45 steel substrate surface have been formed by High Velocity Oxy Fuel (HVOF) spraying. The cavitation and abrasion behavior of coatings and the substrate has been investigated using a self-manufactured rotating disk system. Anti-cavitation and abrasion resistance properties have been illustrated and analyzed with the substrate by the cumulative mass loss curves. WC 10Co4Cr coatings have been used to build up the anti-cavitation and abrasion resistance properties of the main circulating water pump impeller in the nuclear power, and gets good effect.

  12. Corneal Abrasions

    Science.gov (United States)

    ... and lead to a serious condition called a corneal ulcer . That's why it's important to see a doctor to get a corneal abrasion checked out. What Causes a Corneal ... and land on your cornea, tears help to wash the particles away. Sometimes, ...

  13. Projectile Nose Mass Abrasion of High-Speed Penetration into Concrete

    Directory of Open Access Journals (Sweden)

    Haijun Wu

    2012-01-01

    Full Text Available Based on the dynamic spherical cavity expansion theory of concrete and the analysis of experimental data, a mass abrasion model of projectile considering the hardness of aggregates, the relative strength of target and projectile, and the initial impact velocity is constructed in this paper. Furthermore, the effect of mass abrasion on the penetration depth of projectile and the influence of hardness of aggregates and strength of projectile on penetration depth and mass loss are also analyzed. The results show that, for the ogive-nose projectile with the CRH of 3 and aspect ratio of 7 penetrating the concrete of 35 MPa, the “rigid-body penetration” model is available when the initial impact velocity is lower than 800 m/s. However, when the initial impact velocity is higher than 800 m/s, the “deforming/eroding body penetration” model should be adopted. Through theoretical analysis and numerical calculation, the results indicate that the initial impact velocity is the most important factor of mass abrasion. The hardness of aggregates and the strength of projectile are also significant factors. But relatively speaking, the sensitivity of strength of projectile to mass abrasion is higher, which indicates that the effect of projectile material on mass abrasion is more dramatic than the hardness of aggregates.

  14. 低压等离子喷涂MoB/CoCr涂层的组织及耐磨性%Microstructure and Abrasive Wear Resistance of MoB/CoCr Coatings by LPPS

    Institute of Scientific and Technical Information of China (English)

    陈枭; 纪岗昌; 王洪涛

    2012-01-01

    MoB/CoCr coatings were prepared by low pressure plasma spraying(I.PPS), the abrasive wear experiment was investigated. The surface and cross sectional morphologies of the MoB/CoCr coatings were observed by SEM. The properties of microhardness And bond strength of the MoB/CoCr coatings were iested. The abrasive wear properties were evaluated by MLS-225 wet sand rubber wheel tester. The results show that MoB/CoCr coatings are dense and have excellent mechanical properties with high microhardness(930HV0. 3) and bond strength(71 Mpa). The MoB/CoCr coatings have high abrasive wear resistance property.%采用低压等离子喷涂技术(LPPS)制备MoB/CoCr潦层,对涂层进行磨粒磨损试验研究.采用SEM观察涂层的表面和截面形貌,显微硬度计测试潦层的力学性能,湿式橡胶轮磨粒磨损试验机测试潦层的磨粒磨损性能.结果表明,涂层组织致密,呈层状结构;涂层具有良好的力学性能,显微硬度达到930HV0.3,结合强度在71MPa以上,具有较高的耐磨性能.

  15. Optimization MRR Of Stainless Steel 403 In Abrasive Water Jet Machining UsingAnova And Taguchi Method

    Directory of Open Access Journals (Sweden)

    Ramprasad,

    2015-05-01

    Full Text Available Stainlesssteel 403 is high-alloysteelwith good corrosion resistance and it’svery hard material. Abrasive water jet is an effective method for machining, cutting and drilling of stainlesssteel 403. In thispaperweoptimize the metalremoval rate of stainlesssteel 403 in abrasive water jet machining. The MRRisoptimize by usingthreeparameters water pressure, abrasive flow rate and stand-off distance and L9 orthogonal array of Taguchimethod use to analyse the result. 9 experimentalrunsbased on L9 orthogonal array of Taguchimethod.

  16. Microstructure and abrasive wear properties of M(Cr,Fe7C3 carbides reinforced high-chromium carbon coating produced by gas tungsten arc welding (GTAW process

    Directory of Open Access Journals (Sweden)

    Soner BUYTOZ

    2010-01-01

    Full Text Available In the present study, high-chromium ferrochromium carbon hypereutectic alloy powder was coated on AISI 4340 steel by the gas tungsten arc welding (GTAW process. The coating layers were analyzed by optical microscopy, X-ray diffraction (XRD, field-emission scanning electron microscopy (FE-SEM, X-ray energy-dispersive spectroscopy (EDS. Depending on the gas tungsten arc welding pa-rameters, either hypoeutectic or hypereutectic microstructures were produced. Wear tests of the coatings were carried out on a pin-on-disc apparatus as function of contact load. Wear rates of the all coating layers were decreased as a function of the loading. The improvement of abrasive wear resistance of the coating layer could be attributed to the high hardness of the hypereutectic M7C3 carbides in the microstruc-ture. As a result, the microstructure of surface layers, hardness and abrasive wear behaviours showed different characteristics due to the gas tungsten arc welding parameters.

  17. Rubberized Concrete Durability Against Abrasion

    Directory of Open Access Journals (Sweden)

    Md Noor Nurazuwa

    2016-01-01

    Full Text Available Durability performance of rubberized concrete against abrasion is presented in this paper. Surface depth loss was measured when abrasion load was constantly applied on concrete surface at each 500 interval rotation. Specimen with water-to cement ratio of 0.50 and 0.35 was prepared and tested at 28 days of curing age. In addition, 10% silica fume, SF was added to provide denser concrete and to understand its effectiveness against wear when added with crumb rubber. Results showed that crumb rubber shows good potential in providing abrasion resistance to concrete mix. However, in the case of rubberized concrete with silica fume, abrasion resistance was found to be slightly decreased with compressive strength more than 50N/mm2 due to the lack of low elastic modulus of CR particles to accommodate with denser cement matrix.

  18. Effect of denture cleaning on abrasion resistance and surface topography of polymerized CAD CAM acrylic resin denture base.

    Science.gov (United States)

    Shinawi, Lana Ahmed

    2017-05-01

    The application of computer-aided design computer-aided manufacturing (CAD CAM) technology in the fabrication of complete dentures, offers numerous advantages as it provides optimum fit and eliminates polymerization shrinkage of the acrylic base. Additionally, the porosity and surface roughness of CAD CAM resins is less compared to conventionally processed resins which leads to a decrease in the adhesion of bacteria on the denture base, which is associated with many conditions including halitosis and aspiration pneumonia in elderly denture wearers. To evaluate the influence of tooth brushing with dentifrices on CAD CAM resin blocks in terms of abrasion resistance, surface roughness and scanning electron photomicrography. This experimental study was carried out at the Faculty of Dentistry of King Abdulaziz University during 2016. A total of 40 rectangular shaped polymerized CAD CAM resin samples were subjected to 40.000 and 60.000 brushing strokes under a 200-gram vertical load simulating three years of tooth brushing strokes using commercially available denture cleaning dentifrice. Data were analyzed by SPSS version 20, using descriptive statistics and ANOVA. ANOVA test revealed a statistical significant weight loss of CAD CAM acrylic resin denture base specimens following 40.000 and 60.000 brushing strokes as well as a statistical significant change (p=0.0.5) in the surface roughness following brushing. The CAD CAM resin samples SEM baseline imaging revealed a relatively smooth homogenous surface, but following 40,000 and 60,000 brushing strokes, imaging displayed the presence of small scratches on the surface. CAD CAM resin displayed a homogenous surface initially with low surface roughness that was significantly affected following simulating three years of manual brushing, but despite the significant weight loss, the findings are within the clinically acceptable limits.

  19. The influence of varnish and high fluoride on erosion and abrasion in a laboratory investigation.

    Science.gov (United States)

    Sar Sancakli, H; Austin, R S; Al-Saqabi, F; Moazzez, R; Bartlett, D

    2015-03-01

    The aim of this study was to investigate the potential of concentrated fluoride varnishes to reduce enamel loss from repeated cycles of citric acid erosion and toothbrush abrasion in vitro. Polished human enamel samples were exposed to fluoride varnishes: Bifluorid10® (NaF&CaF2- 45,200 ppmF), Duraphat® (NaF 22,600 ppmF), Fluor-Protector® (difluorsilane 1000 ppmF) and a control coating of copal ether varnish (0 ppmF) group and a deionized water group. For each group of 16 samples, nine cycles of erosion and nine cycles of erosion-abrasion [1 cycle=erosion (0.3% citric acid, pH 3.2, 5 min)+artificial saliva (1 h, pH 7.0)+abrasion (120 linear strokes in artificial saliva from Oral B medium soft brushes 300 g loading]. The change in the enamel surface was evaluated using optical profilometry. Duraphat® and Bifluorid10® applications had a median (IQR) step height of 4.21 um (1.59) and 5.01 um (1.02). This was statistically significantly less than Fluor-Protector® 6.83 um (1.25), copal ether 7.22 um (1.97) and water 7.39 um (1.96) (pfluoride in a range of single-application topical varnishes was effective in reducing enamel wear from erosion and erosion-abrasion in this laboratory study. © 2015 Australian Dental Association.

  20. Abrasive wear property of laser melting/deposited Ti2Ni/TiNi intermetallic alloy

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    A wear resistant intermetallic alloy consisting of TiNi primary dendrites and Ti2Ni matrix was fabricated by the laser melting deposition manufacturing process. Wear resistance of Ti2Ni/TiNi alloy was evaluated on an abrasive wear tester at room temperature under the different loads. The results show that the intermetallic alloy suffers more abrasive wear attack under low wear test load of 7, 13 and 25 N than high-chromium cast-iron. However, the intermetallic alloy exhibits better wear resistance under wear test load of 49 N. Abrasive wear of the laser melting deposition Ti2Ni/TiNi alloy is governed by micro-cutting and plowing.Pseudoelasticity of TiNi plays an active role in contributing to abrasive wear resistance.

  1. Analysis of the structure of castings made from chromium white cast iron resistant to abrasive wear

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2009-10-01

    Full Text Available It has been proved that an addition of boron carbide and disintegrated steel scrap introduced as an inoculant to the chromium white cast iron changes the structure of castings. The said operation increases the number of crystallization nuclei for dendrites of the primary austenite. In this case, the iron particles act as substrates for the nucleation of primary austenite due to a similar crystallographic lattice. The more numerous are the dendrites of primary austenite and the structure more refined and the mechanical properties higher. Castings after B4C inoculation revealed a different structure of fine grained fracture. Primary precipitates of chromium carbide also appeared, reducing the mechanical properties of as-cast parts. Properly established heat treatment regime makes chromium iron castings regain their, originally high, mechanical properties.

  2. Microstructural study of oxides and carbides used for abrasion properties in high alloyed steels

    OpenAIRE

    LECOMTE-BECKERS, Jacqueline; Magnée, Adrien

    2001-01-01

    For long applications and for many others, a material with properties between hard metal and high speed steel is necessary. This material should have a high resistance to wear together with good toughness. An attractive solution consists in combining in a composite the properties of a tough ferrous matrix with those of hard reinforced particles. In varying the nature and the proportions of reinforcement and matrix, the properties of the composite can cover many applications. Peer reviewed

  3. Abrasion resistant low friction and ultra-hard magnetron sputtered AlMgB14 coatings

    Science.gov (United States)

    Grishin, A. M.

    2016-04-01

    Hard aluminum magnesium boride films were fabricated by RF magnetron sputtering from a single stoichiometric AlMgB14 ceramic target. X-ray amorphous AlMgB14 films are very smooth. Their roughness does not exceed the roughness of Si wafer and Corning glass used as the substrates. Dispersion of refractive index and extinction coefficient were determined within 300 to 2500 nm range for the film deposited onto Corning glass. Stoichiometric in-depth compositionally homogeneous 2 μm thick films on the Si(100) wafer possess the peak values of nanohardness 88 GPa and Young’s modulus 517 GPa at the penetration depth of 26 nm and, respectively, 35 GPa and 275 GPa at 200 nm depth. Friction coefficient was found to be 0.06. The coating scratch adhesion strength of 14 N was obtained as the first chipping of the coating whereas its spallation failure happened at 21 N. These critical loads and the work of adhesion, estimated as high as 18.4 J m-2, surpass characteristics of diamond like carbon films deposited onto tungsten carbide-cobalt (WC-Co) substrates.

  4. Clasp retention and composites: an abrasion study.

    Science.gov (United States)

    Davenport, J C; Hawamdeh, K; Harrington, E; Wilson, H J

    1990-08-01

    An in vitro test for screening the abrasion resistance and abrasivity of composite resins when used to provide tooth undercuts for removable partial denture clasps is described. In the present study nine composite resins were tested against wrought stainless steel round clasps. The results indicated that the abrasion of any of the composites tested was unlikely to cause a noticeable loss of retention in the clinical situation. However, there was marked abrasion of the clasps by two of the composites which would be likely to be clinically relevant.

  5. Interactions between severe environment and concrete resistance to abrasion and erosion%混凝土磨蚀冲蚀与其它环境因素的耦合作用

    Institute of Scientific and Technical Information of China (English)

    何真

    2015-01-01

    Concrete becomes more and more invulnerable to abrasion/erosion degradation upon severe envi⁃ronmental exposure, especially when the service condition is coupled with chloride salt penetration, sulfate attack,and freezing-thawing cycles,etc. This degradation leads to repeated maintenance or service interrup⁃tion to significant hydraulic and marine infrastructure, resulting in tremendous economic losses. Starting from environmental influence and engineering service characteristics, this paper discusses the concrete resis⁃tance to abrasion-erosion degradation and failure modes under different service conditions. The testing meth⁃ods for concrete resistance to abrasion/erosion, and the microstructural control mechanism are evaluated, and the recommendations for development of high performance concrete for abrasion/erosion resistance appli⁃cations are proposed.%日趋严酷的服役环境使得混凝土磨蚀冲蚀与其它环境因素(氯盐侵蚀、硫酸盐侵蚀、冻融循环等)联合作用的问题愈来愈突出,其后果是导致重要水工、海工混凝土结构反复维修甚至过早失稳破坏,造成严重的经济损失。本文从环境因素和工程服役特性出发,对混凝土在不同工况条件下磨蚀冲蚀类型、破坏机理、评价方法、微结构调控机制等方面进行了阐述,指出需更加重视磨蚀冲蚀与其他环境因素联合作用下混泥土耐久性的研究,为高性能抗冲耐磨混凝土的研究与设计提出了建议。

  6. Air flow exploration of abrasive feed tube

    Science.gov (United States)

    Zhang, Shijin; Li, Xiaohong; Gu, Yilei

    2009-12-01

    An abrasive water-jet cutting process is one in which water pressure is raised to a very high pressure and forced through a very small orifice to form a very thin high speed jet beam. This thin jet beam is then directed through a chamber and then fed into a secondary nozzle, or mixing tube. During this process, a vacuum is generated in the chamber, and garnet abrasives and air are pulled into the chamber, through an abrasive feed tube, and mixes with this high speed stream of water. Because of the restrictions introduced by the abrasive feed tube geometry, a vacuum gradient is generated along the tube. Although this phenomenon has been recognized and utilized as a way to monitor nozzle condition and abrasive flowing conditions, yet, until now, conditions inside the abrasive feed line have not been completely understood. A possible reason is that conditions inside the abrasive feed line are complicated. Not only compressible flow but also multi-phase, multi-component flow has been involved in inside of abrasive feed tube. This paper explored various aspects of the vacuum creation process in both the mixing chamber and the abrasive feed tube. Based on an experimental exploration, an analytical framework is presented to allow theoretical calculations of vacuum conditions in the abrasive feed tube.

  7. Machining with abrasives

    CERN Document Server

    Jackson, Mark J

    2011-01-01

    Abrasive machining is key to obtaining the desired geometry and surface quality in manufacturing. This book discusses the fundamentals and advances in the abrasive machining processes. It provides a complete overview of developing areas in the field.

  8. 喷涂型聚氨酯弹性体耐磨材料主要性能表征及影响因素分析%Performance Characterization and Influencing Factors Analysis of Spraying Abrasion-Resistance Polyurethane Elastomer

    Institute of Scientific and Technical Information of China (English)

    孟庆莉; 崔洪犁; 吴文文; 刘东晖

    2015-01-01

    The component A was synthesized by MDI and polyether polyol. The component B was composed by PPG, PTMG, diamine extender chain agent, abrasion⁃resisting additive, etc. Abrasion resistance polyurethane e⁃lastomer coating was prepared with component A and B by special spraying equipment. The effects of different poly⁃ether polyols and abrasion resisting additives on polyurethane elastomer coating were discussed. The four test meth⁃ods of spraying abrasion⁃resistance polyurethane elastomer under dry experimental conditions were introduced, in⁃cluding Akron abrasion, DIN abrasion, Taber abrasion and NBS abrasion. The relationship between these four kinds of abrasion was explained by experimental data. The abrasion⁃resisting additive A could reduce coefficient of friction obviously, the coefficient of kinetic friction was 0�321. PTMG could mostly improve the abrasion⁃resistance per⁃formance of spraying polyurethane elastomer coating, the Akron abrasion value was 0�030 cm3 .%采用二苯基甲烷二异氰酸酯和聚醚多元醇为原料反应制备A组分,聚醚多元醇、二胺扩链剂和耐磨助剂等混合制备B组分;A、B组分通过专用喷涂设备制备了聚氨酯弹性体耐磨涂层。讨论了聚醚多元醇和耐磨助剂的种类对弹性体涂层耐磨性能的影响,以及实验室干态下Akron磨耗、DIN磨耗、Taber磨耗和NBS磨耗4种磨耗之间的关系。结果表明,增滑助剂A的应用显著降低了喷涂型聚氨酯弹性体涂层的表面摩擦系数,测得动摩擦系数为0�321;聚四氢呋喃醚二醇的应用显著提高了喷涂型聚氨酯弹性体涂层的耐磨性能,测得Akron磨耗为0�030 cm3。

  9. Effect of binder on abrasive wear resistance of tungsten carbide coating prepared by HVOF spraying%粘结剂对超音速火焰喷涂碳化钨涂层磨粒磨损性能的影响

    Institute of Scientific and Technical Information of China (English)

    梁文军; 张宏; 沈承金; 马瑞勇

    2012-01-01

    WC-lONi and WC-12Co coatings were deposited on 35 steel substrate by HVOF (high velocity oxygen fuel) spraying process. The effects of Ni and Co as binders on microhardness, friction coefficient, and abrasive wear resistance of WC coating were studied. The surface morphologies of the coating before and after wearing were analyzed by scanning electron microscopy (SEM) and the mechanism of abrasive wear was discussed. The results indicated that both WC coatings prepared by HVOF have high microhardness, and show little difference in friction coefficient when they rub against SiC sandpaper under dry friction condition. Both coatings have good anti-abrasive wear performance at low load, while at high load the WC-12Co coating has obviously better wear resistance than the WC-lONi coating. Their main abrasive wear form is uniform abrasion wear and the abrasive wear mechanismis mainly micro-cutting and micro-peeling. The surface damage of the WC-12Co coating after wearing is lighter and has better comprehensive performance as compared with the WC-lONi coating.%采用超音速火焰喷涂(HVOF)工艺在35钢基体上制备了WC- 10Ni涂层和WC- 12Co涂层,研究了镍、钴这两种粘结剂对WC涂层的显微硬度、摩擦系数和抗磨粒磨损性能的影响,采用扫描电子显微镜观察涂层磨损前后的表面形貌,探讨了WC涂层的磨粒磨损机理.结果表明,以HVOF方法制备的2种WC涂层均有较高的显微硬度,WC- 10Ni涂层和WC- 12Co涂层与SiC砂纸摩擦副之间的干摩擦系数相差不大.2种涂层在低载荷下均有较好的抗磨粒磨损性能,但在较高载荷下WC- 12Co涂层的抗磨性明显优于WC-10Ni涂层.2种涂层的磨粒磨损形式主要为均匀磨耗磨损,磨损机理以微切削和微剥落为主.WC-12Co涂层的磨损表面损伤较轻微,综合性能优于WC- 10Ni涂层.

  10. Study on the influent factors of magnesium phosphate cement repair materials abrasion resistance%磷酸镁水泥修补材料耐磨性影响因素研究∗

    Institute of Scientific and Technical Information of China (English)

    汪宏涛; 张时豪; 丁建华; 齐召庆

    2015-01-01

    以重烧 Mg O 和磷酸二氢铵为主要原料制备磷酸镁水泥修补材料,研究了氧化镁与磷酸二氢铵的比值(M/P)、水胶比(W/B)、硼砂掺量、粉煤灰掺量及龄期对磷酸镁水泥石耐磨性的影响,采用 X射线衍射分析和扫描电镜探讨不同龄期水化产物的物相组成及结构。结果表明,M/P=4时磷酸镁水泥石耐磨性最强;7d内磷酸镁水泥石耐磨性随W/B增大而减弱;掺入硼砂和粉煤灰都会影响磷酸镁水泥石的耐磨性,且掺量越大耐磨性越差;磷酸镁水泥石耐磨性随龄期延长而提升。%Based on the magnesium oxide and ammonium dihydrogen phosphate as the main raw material prepa-ration of magnesium phosphate cement.the influent law of different M/P ratio (quality ratio of magnesium and potassium dihydrogen phosphate),the ratio of water and binder (W/B ratio),borax content,dosage of fly ash and ages on the magnesium phosphate cement abrasion resistance are studied in this passage.XRD and SEM are used to investigate the phase composition and structure of the hydration products in different ages.The results show that the magnesium phosphate cement has the strongest abrasion resistance when M/P=4;within 7 days the abrasion resistance decreases when W/B increases;borax content and fly ash can weaken the abrasion resist-ance of magnesium phosphate cement,and the more the dosage,the worse the abrasion resistance;the abrasion resistance of magnesium phosphate cement increases with the age.

  11. [Dependence of the dentinal abrasion of human teeth on their microhardness].

    Science.gov (United States)

    Remizov, S M; Pruzhanskiĭ, L Iu

    1989-01-01

    The dentin resistance against abrasion was studied as related to its microhardness. Sections of 15 intact teeth were investigated (central upper incisors). Water suspensions (40% weight-to weight) of dicalcium phosphate (DCP, FRG; and DKF-1 and DKF-2, USSR) were used as abrasives. Dentin microhardness was measured with a PMT-3 device, and abrasion assessed with profilographic technique. Dentin abrasion was related to its microhardness and to the kind of abrasive used. Dentin abrasion increased as its microhardness decreased. DCF showed minimal abrasive effect, DKF-2 had maximal effect with DKF-1 keeping the intermediate position.

  12. Performance of Flame Sprayed Ni-WC Coating under Abrasive Wear Conditions

    Science.gov (United States)

    Harsha, S.; Dwivedi, D. K.; Agarwal, A.

    2008-02-01

    This paper describes the influence of a post spray heat treatment on the microstructure, microhardness and abrasive wear behavior of the flame sprayed Ni-WC (EWAC 1002 ET) coating deposited on the mild steel. Coatings were deposited by using an oxy-acetylene flame spraying torch (Superjet Eutalloy L & T, India). The wear behavior of the coating was evaluated using a pin on disc wear system against SiC abrasive medium of 120 and 600 grades at 5, 10, 15, and 20 N normal load. Results revealed that the influence of normal load on wear is governed by the microstructure, hardness and abrasive grit size. The heat treatment increased average microhardness of the coating. However, it was found that the hardness does not correctly indicate the abrasive wear resistance of Ni-WC coating in an as sprayed and heat treated condition. The heat treatment of the coating improved its abrasive wear resistance against fine abrasive medium while the wear resistance against coarse abrasive was found to be a function of a normal load. At low-normal load (5 and 10 N) the heat treated coating showed lower-wear rate than as spayed coating while at high-normal loads (15 and 20 N) heat treated coating was subjected to higher-wear rate than as sprayed coating. In general, an increase in normal load increased the wear rate. The scanning electron microscopy study indicated that the wear largely takes place by groove formation and scoring of eutectic matrix and the fragmentation of the carbide particles.

  13. 再生骨料混凝土路面耐磨性的研究%Research on Abrasion Resistance of Recycled Aggregate Concrete by Response Surface Methodology

    Institute of Scientific and Technical Information of China (English)

    杨宁; 赵美霞

    2011-01-01

    采用单因素扫描法系统考察了再生粗骨料的取代率、水胶比、砂率、胶凝材料的总用量等因素对再生混凝土耐磨性能的影响,分析了其产生的原因.在单因素试验的基础上,通过响应面法对影响再生混凝土耐磨性能的显著因素进行了更进一步的研究,并建立了相应的预测模型.结果表明:再生骨料的取代率和水胶比对再生混凝土耐磨性影响最为显著,砂率和胶凝材料的总用量对再生混凝土耐磨性有一定的影响,且再生骨料取代率为43%、水胶比为0.38、砂率为35%时再生混凝土耐磨性能最佳,研究结果为再生混凝土耐磨性的深入研究提供了一定的借鉴和参考.%The single factor scanning method was used to analyze the effects of replacement ratio of recycled coarse aggregate, water-binder ratio, sand-coarse aggregate ratio, the total amount of gelled material on the wear resistance of recycled aggregate concrete, and its reasons were analyzed. On the basis of the single-factor test, the significant influence factors of the wear resistance of recycled aggregate concrete were further studied by the response surface methodology ( RSM ) , and a correlation model on the optimized wear resistance of recycled aggregate concrete was presented. The analysis results show that replacement ratio of recycled coarse aggregate, water-binder ratio exert tremendous influence on wear resistance of recycled aggregate concrete, sand-coarse aggregate ratio and the total amount of gelled material exert certain influence. Wear resistance of recycled aggregate concrete is best when replacement ratio of recycled coarse aggregate is 43% , water-binder ratio is 0. 38, sand-coarse aggregate ratio is 0. 35. The test results also can provide a reference for future further study on abrasion resistance of recycled aggregate concrete.

  14. Microstructure and Abrasion Resistance of In-situ TiC Particles Reinforced Ni-based Composite Coatings by Laser Cladding

    Directory of Open Access Journals (Sweden)

    MA Shi-bang

    2017-06-01

    Full Text Available Laser cladding of Ni-based Ni60A+x% (SiC+Ti(mass fraction,the same below composite powder coating on 45 steel substrate was studied by using the method of preplaced powder. The dry friction and wear experiments of different material coatings were carried out by reciprocating friction wear tester. The microstructure and worn morphology of cladding layers were observed and analyzed by using metallographic microscope, scanning electron microscope(SEM respectively. The results show that the prepared composite coating with dispersively distributed TiC enhanced particles are obtained in-situ, the size and number of the granular TiC gradually increase with the increase of the composite powder SiC+Ti. When the composite powder SiC+Ti reaches 60%, pores and inclusions defects exist in microstructure. When the composite powder SiC+Ti reaches 48%, wear resistance of cladding coating is the best. The wear behavior of the composite coating is abrasive wear, and the mechanism is micro cutting and extrusion spalling.

  15. 扫描间距对45钢激光熔凝强化组织性能的影响%Influence of scanning interval on microstructure and abrasive wear resistance of 45 Steel by laser melting

    Institute of Scientific and Technical Information of China (English)

    孙浩; 凌刚; 李洪文; 高晓丽; 姚国才

    2011-01-01

    为了研究扫描间距对45钢激光熔凝强化组织性能的影响,采用HLD1001-5型固体激光器对45钢表面进行了多条带等间距激光熔凝处理,分别利用扫描电镜、洛氏硬度计、磨损试验机观察和测量了不同扫描间距下硬化层的显微组织及性能.结果表明:激光熔凝处理的硬化层由熔化区、相变硬化区和热影响区组成,组织为马氏体:多条带等间距激光熔凝处理在垂直于熔凝条带方向上的硬度分布由左高硬度区、左过渡区、低硬度区、右过渡区和右高硬度区组成,高硬度区的硬度为58.1~59.6 HRC,低硬度区的硬度约16 HRC:在试验范围内,经激光扫描间距为4.5 mm熔凝处理的试样具有最好的耐磨性.%A variety of the multi-stripe and equal-interval laser melting treatments on the surface of 45 Steel samples were obtained using HLD1001.5 solid-state laser for studying the influence of scanning interval on the microstructure and abrasive wear resistance of 45 Steel by laser melting.The microstructure and properties of the samples were studied by SEM, Rockwell hardness tester and wear tester.The results showed that the hardened layer by laser melting was composed of melted zone, phase transformation zone and heat affected zone.The hardened layer was a martensite microstructure.The Rockwell hardness distribution was composed of left high value zone, left transitional zone, low value zone, right transitional hardness zone and right high value zone.The hardness at high value zone and low value zone was 58.1-59.6 HRC and 16 HRC respectively.Under the conditions of the experiment, the samples with the treatment of 4.5 mm scanning interval featured the best abrasive wear resistance.

  16. Preparation and Properties of High Hardness and Oxidation Resisting Coating Using Electric Arc Spray

    Institute of Scientific and Technical Information of China (English)

    LIZhuo-xin; CUILi; WANGJiang-ping; TANGChun-tian

    2004-01-01

    A coating with high hardness, wear and oxidation resistance was prepared by electric arc spray. The hardness, bonding strength, abrasive wear and values of porosity and oxidation resistance of the coating were investigated. The microstructures and function of Cr3C2 of the coating were analyzed. The results showed surface Rockness Hardness HR30 reached 72.5 and average bond strength reached 49.1Mpa. Also porosity value was less than 2%. In addition, it was found from the comparison between the coating and 45CT coating that, oxidation resistance of the coating was less than that of 45CT, but the abrasive wear of the coating was obvious better than that of 45CT.

  17. Preparation and Properties of High Hardness and Oxidation Resisting Coating Using Electric Arc Spray

    Institute of Scientific and Technical Information of China (English)

    LI Zhuo-xin; CUI Li; WANG Jiang-ping; TANG Chun-tian

    2004-01-01

    A coating with high hardness, wear and oxidation resistance was prepared by electric arc spray. The hardness,bonding strength, abrasive wear and values of porosity and oxidation resistance of the coating were investigated. The microstructures and function of Cr3C2 of the coating were analyzed. The results showed surface Rockness Hardness HR30 reached 72.5 and average bond strength reached 49.1Mpa. Also porosity value was less than 2%. In addition, it was found from the comparison between the coating and 45CT coating that, oxidation resistance of the coating was less than that of 45CT, but the abrasive wear of the coating was obvious better than that of 45CT.

  18. Evaluation of Rheological Properties of Gel Abrasive in Magnetic Abrasive Finishing

    Directory of Open Access Journals (Sweden)

    A-Cheng Wang

    2013-01-01

    Full Text Available The purpose of this study was aimed at the evaluation of the mechanism of magnetic finishing with gel abrasive (MFGA, during which the performance of MFGA was compared to that of magnetic abrasive finishing (MAF. Of importance is that MFGA performs better than MAF based on the polishing-efficiency criterion. Silicone gels, however, are semisolid polymer gels with deforming properties that are temperature dependent, ultimately influencing significantly the polishing efficiency in MFGA. Therefore, taking as examples cylindrical rods which were polished using silicone gels with different plasticities to determine the corresponding temperatures of abrasive media in the working area, this study evaluated the MFGA mechanism to elucidate the properties of silicone gels and attain both the finished effect and effective gel abrasives in MFGA to produce a highly efficient polished surface. Next, circulating effects of abrasive media were identified to ensure the efficiency in MFGA and establish the relation between the concentrations of abrasive media and circulating effects in the working area. Experimental results show that silicone gels with low plasticity produce high temperature of abrasive media in MFGA; high temperature of abrasive medium makes excellent circulating effects in the working area, inducing high material removal and fine surface roughness.

  19. Photoresist-free patterning by mechanical abrasion of water-soluble lift-off resists and bare substrates: toward green fabrication of transparent electrodes.

    Science.gov (United States)

    Printz, Adam D; Chan, Esther; Liong, Celine; Martinez, René S; Lipomi, Darren J

    2013-01-01

    This paper describes the fabrication of transparent electrodes based on grids of copper microwires using a non-photolithographic process. The process--"abrasion lithography"--takes two forms. In the first implementation (Method I), a water-soluble commodity polymer film is abraded with a sharp tool, coated with a conductive film, and developed by immersion in water. Water dissolves the polymer film and lifts off the conductive film in the unabraded areas. In the second implementation (Method II), the substrate is abraded directly by scratching with a sharp tool (i.e., no polymer film necessary). The abraded regions of the substrate are recessed and roughened. Following deposition of a conductive film, the lower profile and roughened topography in the abraded regions prevents mechanical exfoliation of the conductive film using adhesive tape, and thus the conductive film remains only where the substrate is scratched. As an application, conductive grids exhibit average sheet resistances of 17 Ω sq(-1) and transparencies of 86% are fabricated and used as the anode in organic photovoltaic cells in concert with the conductive polymer, poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS). Compared to devices in which PEDOT:PSS alone serves as an anode, devices comprising grids of copper/nickel microwires and PEDOT:PSS exhibit lowered series resistance, which manifests in greater fill factor and power conversion efficiency. This simple method of forming micropatterns could find use in applications where cost and environmental impact should be minimized, especially as a potential replacement for the transparent electrode indium tin oxide (ITO) in thin-film electronics over large areas (i.e., solar cells) or as a method of rapid prototyping for laboratory-scale devices.

  20. Photoresist-free patterning by mechanical abrasion of water-soluble lift-off resists and bare substrates: toward green fabrication of transparent electrodes.

    Directory of Open Access Journals (Sweden)

    Adam D Printz

    Full Text Available This paper describes the fabrication of transparent electrodes based on grids of copper microwires using a non-photolithographic process. The process--"abrasion lithography"--takes two forms. In the first implementation (Method I, a water-soluble commodity polymer film is abraded with a sharp tool, coated with a conductive film, and developed by immersion in water. Water dissolves the polymer film and lifts off the conductive film in the unabraded areas. In the second implementation (Method II, the substrate is abraded directly by scratching with a sharp tool (i.e., no polymer film necessary. The abraded regions of the substrate are recessed and roughened. Following deposition of a conductive film, the lower profile and roughened topography in the abraded regions prevents mechanical exfoliation of the conductive film using adhesive tape, and thus the conductive film remains only where the substrate is scratched. As an application, conductive grids exhibit average sheet resistances of 17 Ω sq(-1 and transparencies of 86% are fabricated and used as the anode in organic photovoltaic cells in concert with the conductive polymer, poly(3,4-ethylenedioxythiophene:poly(styrenesulfonate (PEDOT:PSS. Compared to devices in which PEDOT:PSS alone serves as an anode, devices comprising grids of copper/nickel microwires and PEDOT:PSS exhibit lowered series resistance, which manifests in greater fill factor and power conversion efficiency. This simple method of forming micropatterns could find use in applications where cost and environmental impact should be minimized, especially as a potential replacement for the transparent electrode indium tin oxide (ITO in thin-film electronics over large areas (i.e., solar cells or as a method of rapid prototyping for laboratory-scale devices.

  1. Ultrasonic magnetic abrasive finishing

    Institute of Scientific and Technical Information of China (English)

    LU Ya-ping; MA Ji; ZHANG Jun-qiang; WANG Long-shan

    2006-01-01

    Put forward a new kind of polishing method, ultrasonic magnetic abrasive finishing (UMAF), and studied its mechanism of improving polishing efficiency. By analyzing all kind of forces acting on single abrasive particle in the polishing process and calculating the size of the composition of forces, get the conclusion that UMAF will enhance the efficiency of the normal magnetic abrasive finishing(MAF) due to the ultrasonic vibration increases the cutting force and depth. At last the idea of designing the UMAF system based on numerical control milling machine is put forward which is convenient to setup and will accelerate the practical application of MAF.

  2. 热轧高锰钢Mn13的冲滚磨料磨损性能∗%Impact and Rolling Abrasive Wear Properties of Hot Rolling Mn13 High Manganese Steel

    Institute of Scientific and Technical Information of China (English)

    赵欣; 张恒; 王斐; 王庆良

    2015-01-01

    The impact⁃rolling abrasive wear properties of hot rolling high manganese steel of Mn13 were studied under the condition of coal gangue abrasive by the experimental machine of M2000. XRD and SEM were used to investigate the structural transformation and wear mechanism of Mn13 steel. The results show that the hot rolled steel Mn13 reveals the better resistance to impact⁃rolling abrasive wear properties under the high impact loads. The hardened layer with a certain thickness is formed in worn surface.The hardness and thickness of hardened layer are improved with the increasing of im⁃pact loads.The deformation twinning and martensite phase transformation are the main reasons to improve the work harden⁃ing and wear resistance of hot rolling high manganese steel of Mn13.At the low impact loads,the drilling and plowing wear are the main wear mechanism,and at the high impact loads,the wear mechanism changes to fatigue fracture and drilling wear.%在M2000摩擦磨损试验机上,研究以煤矸石为磨料时热轧高锰钢Mn13冲滚耦合的磨料磨损性能,利用XRD和SEM分析其组织转变及磨损机制。实验结果表明,在较高冲滚载荷下,热轧Mn13钢表现出更好的抗冲滚磨料磨损性能;冲滚磨料磨损表面存在一定厚度的硬化层,且随冲滚载荷的增加,磨损面硬度增加,硬化层厚度增大,形变孪晶和马氏体相变是其加工硬化和耐磨损性能改善的主要原因;低载荷冲击时,磨损机制主要表现为凿削磨损并伴随犁沟切削磨损,较高载荷冲击时,磨损机制凿削磨损和犁沟划伤过渡到疲劳剥落和凿削磨损。

  3. Patching for corneal abrasion.

    Science.gov (United States)

    Lim, Chris H L; Turner, Angus; Lim, Blanche X

    2016-07-26

    randomised a total of 1080 participants in the review. Four trials were conducted in the United Kingdom, another four in the United States of America, two in Canada, one in Brazil and one in Switzerland. Seven trials were at high risk of bias in one or more domains and one trial was judged to be low risk of bias in all domains. The rest were a combination of low risk or unclear.People receiving a patch may be less likely to have a healed corneal abrasion after 24 hours compared to those not receiving a patch (risk ratio (RR) 0.89, 95% confidence interval (CI) 0.79 to 1.00, 7 trials, 531 participants, low certainty evidence). Similar numbers of people in the patch and no-patch groups were healed by 48 hours (RR 0.97, 95% CI 0.91 to 1.02, 6 trials, 497 participants, moderate certainty evidence) and 72 hours (RR 1.01, 95% CI 0.97 to 1.05, 4 trials, 430 participants, moderate certainty evidence). Participants receiving a patch took slightly longer to heal but the difference was small and probably unimportant (mean difference (MD) 0.14 days longer, 95% CI 0 to 0.27 days longer, 6 trials, 642 participants, moderate certainty evidence).Ten trials reported pain scores. Most studies reported pain on a visual analogue scale (VAS). It was not possible to pool the data because it was skewed. In general, similar pain ratings were seen between patch and no-patch groups. Data from two trials reporting presence or absence of pain at 24 hours was inconclusive. There was a higher risk of reported pain in the patch group but wide confidence intervals compatible with higher or lower risk of pain (RR 1.51, 95% CI 0.86 to 2.65, 2 trials, 193 participants, low certainty evidence). Five trials compared analgesic use between the patch and no-patch groups. Data from three of these trials could be combined and suggested similar analgesic use in the patch and no-patch groups but with some uncertainty (RR 0.95, 95% CI 0.69 to 1.32, 256 participants, low certainty evidence). Frequently reported symptoms

  4. Hybrid inorganic-organic materials: Novel poly(propylene oxide)-based ceramers, abrasion-resistant sol-gel coatings for metals, and epoxy-clay nanocomposites, with an additional chapter on: Metallocene-catalyzed linear polyethylene

    Science.gov (United States)

    Jordens, Kurt

    1999-12-01

    The sol-gel process has been employed to generate hybrid inorganic-organic network materials. Unique ceramers were prepared based on an alkoxysilane functionalized soft organic oligomer, poly(propylene oxide (PPO), and tetramethoxysilane (TMOS). Despite the formation of covalent bonds between the inorganic and organic constituents, the resulting network materials were phase separated, composed of a silicate rich phase embedded in a matrix of the organic oligomer chains. The behavior of such materials was similar to elastomers containing a reinforcing filler. The study focused on the influence of initial oligomer molecular weight, functionality, and tetramethoxysilane, water, and acid catalyst content on the final structure, mechanical and thermal properties. The sol-gel approach has also been exploited to generate thin, transparent, abrasion resistant coatings for metal substrates. These systems were based on alkoxysilane functionalized diethylenetriamine (DETA) with TMOS, which generated hybrid networks with very high crosslink densities. These materials were applied with great success as abrasion resistant coatings to aluminum, copper, brass, and stainless steel. In another study, intercalated polymer-clay nanocomposites were prepared based on various epoxy networks montmorillonite clay. This work explored the influence of incorporated clay on the adhesive properties of the epoxies. The lap shear strength decreased with increasing day content This was due to a reduction in the toughness of the epoxy. Also, the delaminated (or exfoliated) nanocomposite structure could not be generated. Instead, all nanocomposite systems possessed an intercalated structure. The final project involved the characterization of a series of metallocene catalyzed linear polyethylenes, produced at Phillips Petroleum. Polyolefins synthesized with such new catalyst systems are becoming widely available. The influence of molecular weight and thermal treatment on the mechanical, rheological

  5. Investigations on the trajectories of magnetic abrasive grains in magnetic induction-free abrasive wire sawing

    Science.gov (United States)

    Zhang, Wei; Yao, Chunyan; Tang, Chen; Qiu, Tengwei; Xu, Xuefeng

    2016-12-01

    This study presents a novel method of magnetic induction-free abrasive wire sawing. The ferromagnetic wire is magnetized in a uniform magnetic field, forming a high-gradient magnetic field that separates into paramagnetic and diamagnetic regions. Paramagnetic abrasive grains are attracted to the paramagnetic region and adhere to the wire surface but are repelled from the diamagnetic region. The trajectory of the magnetic abrasive grains is analyzed in a mathematical model and in COMSOL Multiphysics simulations. The results are verified by test investigations on the motions and adsorption of the magnetic abrasive grains using a dynamic microscope system. The detailed grain trajectories are investigated in a numerical model. Because it actively transports grains toward the wire (where they can be transported to the sawing channel), our proposed method achieves more efficient wire sawing performance than traditional free abrasive wire sawing. Such efficient performance is highly sought in silicon wafering technologies, which are commonly used in the solar and semiconductor industries.

  6. 小湾水电站泄洪洞抗冲耐磨混凝土施工综述%Construction of Abrasion-resistant Concrete for the spillway Tunnel of Xiaowan Hydropower Station

    Institute of Scientific and Technical Information of China (English)

    李众; 罗毅; 李然; 字林

    2011-01-01

    As the high head, high velocity and large flow of flood discharge, the concrete of spillway tunnel in Xiaowan Hydropower Station is easy to be damaged by cavitation. By reasonable pouring, mix proportion optimizing, effective temperature control and reasonable curing, the concrete quality of spillway tunnel is guaranteed and no crack found. The successful concrete construction and quality control provides guarantees on reducing surface cavitation and increasing abrasion-resistance capacity.%小湾水电站泄洪洞在泄洪时具有高水头、高流速、泄量大的特点,对混凝土冲刷力强,容易产生空蚀破坏.通过合理选择浇筑措施、优选配合比、有效的温度控制以及合理的养护,目前,泄洪洞各方面质量均满足要求,且未发现裂缝.泄洪洞抗冲耐磨混凝土施工及质量控制的成功,为减小泄洪洞过流面空蚀和抗冲耐磨提供了保障.

  7. Abrasive wear behaviour of as cast and austempered ductile irons

    Energy Technology Data Exchange (ETDEWEB)

    Baydogan, M.; Koekden, M.U.; Cimenoglu, H. [Istanbul Technical Univ., Dept. of Metallurgy and Materials Science Engineering Istanbul (Turkey)

    2000-07-01

    In this study, abrasive wear behaviour of as cast and austempered GGG 50 and GGG 80 quality ductile irons was investigated. In the as cast condition, GGG 50 and GGG 80 quality ductile irons were having ferritic and pearlitic matrix structures, respectively. Austempering at 250 C after austenitisation at 900 C for 100 minutes produced bainitic matrix structure in both of the investigated ductile irons. Abrasive wear tests performed by rubbing the as cast and austempered specimens on Al{sub 2}O{sub 3} abrasive bands, revealed that austempering treatment improves abrasion resistance about 10-70% depending on the abrasive particle size and composition of the base iron. In the as cast condition, pearlitic GGG 80 grade ductile iron, has higher wear resistance than ferritic GGG 50 grade ductile iron. In the austempered condition GGG 50 and GGG 80 grade ductile irons which have bainitic matrix structure, exhibit almost similar wear resistance. (orig.)

  8. INTERNAL FINISHING OF CYLINDRICAL PIPES USING SINTERED MAGNETIC ABRASIVES

    Directory of Open Access Journals (Sweden)

    PALWINDER SINGH

    2011-07-01

    Full Text Available An internal magnetic abrasive finishing (MAF process was proposed to produce highly finished inner surfaces of workpieces used in critical applications. The process principle and the finishing characteristics of magnetic abrasive finishing of cylindrical pipes using sintered magnetic abrasives are described in this research work. Thesintered magnetic abrasive is a mixture of Al2O3 abrasive and ferromagnetic particles. The Al2O3 based sintered magnetic abrasives have been developed in sintering machine. The surface roughness measurements resulting from finishing experiments demonstrate the effects of the abrasive behavior on the surface modifications. Thesurface finish was analysed in terms of percent improvement in surface finish (PISF. Also surface finish was analysed using Response Surface Methodology (RSM. The obtained maximum PISF was 95% and minimum surface roughness was 0.05 μm Ra. To further study the improvement in surface finish, the surface was microscopically examined using X-Ray Diffraction (XRD.

  9. Contact air abrasion.

    Science.gov (United States)

    Porth, R

    1999-05-01

    The advantages of contact air abrasion techniques are readily apparent. The first, of course, is the greatly increased ease of use. Working with contact also tends to speed the learning curve by giving the process a more natural dental feel. In addition, as one becomes familiar with working with a dust stream, the potential for misdirecting the air flow is decreased. The future use of air abrasion for deep decay removal will make this the treatment of choice for the next millennium.

  10. Increasing the wear resistance of ultra-high molecular weight polyethylene by adding solid lubricating fillers

    Energy Technology Data Exchange (ETDEWEB)

    Panin, S. V., E-mail: svp@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055, Russia and National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); Kornienko, L. A.; Poltaranin, M. A.; Ivanova, L. R. [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); Suan, T. Nguen [National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation)

    2014-11-14

    In order to compare effectiveness of adding solid lubricating fillers for polymeric composites based on ultra-high molecular weight polyethylene (UHMWPE) with graphite, molybdenum disulfide and polytetrafluoroethylene, their tribotechnical characteristics under dry friction, boundary lubrication and abrasive wearing were investigated. The optimal weight fractions of fillers in terms of improving wear resistance have been determined. The supramolecular structure and topography of wear track surfaces of UHMWPE-based composites with different content of fillers have been studied.

  11. Critical evaluation of ex vivo restoration of carious equine maxillary cheek teeth infundibulae following high-pressure gas and micro-particle abrasion.

    Science.gov (United States)

    Dixon, P M; Savill, D; Horbyl, A; Reardon, R J M; Liuti, T

    2014-06-01

    Infundibular caries of the equine maxillary cheek teeth is an important disorder that can lead to dental fracture or apical infection. Treatment by removing food debris and carious dental tissue from affected infundibulae using high-pressure abrasion with aluminium hydroxide micro-particles, followed by filling the cleaned defect with endodontic restorative materials is a recommended treatment. However, although anecdotally considered a successful treatment option, there is currently no objective evidence to support this claim. Forty maxillary cheek teeth (CT) that contained 55 infundibulae with caries (mainly grade 2) were extracted post-mortem from 21 adult horses. Five of the CT were sectioned prior to treatment to facilitate visual examination of the carious infundibulae. The remaining carious infundibulae were cleaned using high-pressure abrasion with aluminium hydroxide particles and five CT were sectioned to assess the efficacy of this cleaning process. The remaining 30 CT containing 39 carious infundibulae were then filled with a composite restorative material. The efficacy of this restoration was assessed by computed tomography imaging followed by direct visual examination after sectioning the teeth. Only 46% (18/39) of restored infundibulae, all with shallow (mean 9.6 mm deep) defects, were fully cleaned of food debris and carious material, and filled with restorative material to their full depth. Of these 18, 11 had peripheral defects around the restoration, leaving just 18% (7/39) of restorations without any gross defects. The remaining 54% (21/39) of infundibulae (mean depth of infundibular caries defect, 18.3 mm) still contained food debris and/or carious material in more apical locations, with infundibulae with the deepest caries defects being the least effectively cleaned. The findings of this study indicate that high-pressure micro-particle abrasion is only effective in cleaning food debris from shallow, carious CT infundibulae and consequently

  12. Research on the abrasive wear resistance of YDCrMoV coating produced by CO2 shielded flux-cored wire surfacing

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Caterpillar construction machines play an important part in many fields such as hydraulic and electric engineering, the construction of highway, for its particular of structure. The walking system of caterpillar construction machines is always under the condition of three-body abrasive wear. The abrasive wear of walking system is very severe, which always results in damages of components or structures of walking system of caterpillar construction machines. It is very important to repair the walking system by cladding technique. The abrasive wear properties of four kinds coatings produced by the shielded flux-cored wire surfacing for the repair of the damaged components of walking system of caterpillar construction machines have been studied experimentally on an MLS-23 type wet sand rubber wheel abrasive tester. The surfaces morphologies of the abrasively worn specimens and their microstructures are investigated by transmitting electron microscopy (TEM) after wear testing. Results show that the wear mechanism of cladding metals of the flux-cored wire No.1 and the No.2 is micro-cutting while that of the No.3 and the No.4 is micro-ploughing. The four kinds of flux-cored wire coatings present great potential applications for the repairing of caterpillar construction machines in the Three Gorges Engineering.

  13. 高铬铸铁及低合金钢与高锰钢的磨损试验对比研究%Comparing Investigation on Abrasive Wear of High Chromium Cast Iron, Low Alloy Steel and High Manganese Steel

    Institute of Scientific and Technical Information of China (English)

    张鲲鹏; 陈培友; 唐建新

    2013-01-01

    在模拟实际破碎机工况条件下,对高铬铸铁、低合金钢与高锰钢进行磨料磨损性能试验与对比,以得到在试验对应的实际工作条件下性能较优的抗磨材料.试验结果表明,在低应力冲击载荷条件下,高铬铸铁的抗磨性能最好,低合金钢次之,高锰钢最差;在低冲击载荷条件下高锰钢的性能潜力不能得到充分发挥,而高铬铸铁更适用于低冲击载荷条件下的抗磨件.%Under the condition of simulating actual working of broken machine,the impact abrasive wear resistances of high-Cr cast iron,low alloy steel and high-Mn steel were studied,and the better material in wear-resistant performance was obtained under the test conditions of corresponding actual operating conditions.The results show that the anti-wear properties of high chromium cast iron is best in low-stress impact load conditions,followed by low-alloy steel,highmanganese steel is worst; the potential of high manganese steel in performance can not be given full in low-impact load conditions,high chromium cast iron is more suitable.

  14. Continuous Cooling Transformation Behavior of Ti-Containing Low-Alloy Ultra-High Strength Abrasion-Resistant Steel%含钛低合金超高强耐磨钢的连续冷却相变行为

    Institute of Scientific and Technical Information of China (English)

    王日清; 邓想涛; 王昭东; 袁国; 王国栋

    2011-01-01

    The continuous cooling transformation behavior of Ti-containing low-alloy ultra-high strength abrasionresistant steel was studied by MMS-300, and its continuous cooling transformation diagram (CCT diagram) was also established. Then observed the microstructure of steel under different cooling rates, and discussed the effects of finishing rolling temperature and accumulate deformation on microstructure and properties on steel. The results showed that deformation not only accelerates eutectoid ferrite and pearlite transformation, but also reduces the incubation period and enlarges the phase transition zone, lower (800 ℃ ) or higher (950 ℃ ) start finishing rolling temperature plus larger accumulate deformation (50%) could refine the grain size, which were benefit to the strength and hardness on steel.%在MMS-300热力模拟实验机上对一种含钛低合金超高强耐磨钢进行热模拟实验,研究了热变形奥氏体在连续冷却转变过程中的相变行为,建立了其连续冷却转变曲线(CCT曲线),观察了不同冷速下的组织变化情况,并探讨了精轧阶段变形量和变形温度对试验钢组织和性能的影响.结果表明,变形促进了先共析铁素体和珠光体的转变,缩短其孕育期,在一定程度上扩大了相变区域;采用较低(800℃)或较高(950℃)的精轧开轧温度以及较大的精轧累积变形量(50%)均能够得到较细的晶粒组织,有利于提高试验钢的强度和硬度.

  15. Study on comprehensive properties of duplex austenitic surfacing alloys for impacting abrasion

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    In this paper, comprehensive property crack resistance, work hardening and abrasion resistance of a series of double-phases austenitic alloys(FAW) has been studied by means of SEM, TEM and type MD-10 impacting wear test machine. FAW alloys are of middle chromium and low manganese, including Fe-Cr-Mo-C alloy,Fe-Cr-Mn-C alloy and Fe-Cr-Mn-Ni-C alloy, that are designed for working in condition of impacting abrasion resistance hardfacing.Study results show that the work hardening mechanism of FAW alloys are mainly deformation high dislocation density and dynamic carbide aging, the form of wearing is plastic chisel cutting. Adjusting the amount of carbon, nickel, manganese and other elements in austenitic phase area, the FAW alloy could fit different engineering conditions of high impacting, high temperature and so on.

  16. A Novel Approach to Highly Damage Tolerant and Abrasion Resistant EVA Gloves Project

    Data.gov (United States)

    National Aeronautics and Space Administration — As part of the spacesuit pressure garment, the EVA glove incorporates a silicone pad on the palm for protection of the bladder from cuts and punctures. Repeated...

  17. Abrasion Properties of Steel Fiber Reinforced Silica Fume Concrete According to Los Angeles and Water Abrasion Tests

    Directory of Open Access Journals (Sweden)

    Tsan-Ching CHENG

    2014-12-01

    Full Text Available The current study mainly investigated the influence of different tests on the abrasion resistance of concrete mixed with steel fibers and silica fume. The abrasion resistance was assessed at 28, 56 and 91 days on concretes with water-binder ratios of 0.35 and 0.55 where in some mixes silica fume was substituted by 5 % of cement by weight. Steel fibers of 0.5 % and 1.0 % of concrete volume were also added into the test concrete by replacement of coarse and fine aggregates. The results showed that concrete with higher compressive strength in Los Angeles abrasion tests also had better abrasion resistance. The inclusion of steel fibers into test concrete with a water-binder ratio of 0.35 resulted in a significant increase in compressive strength. This concrete also displayed better abrasion resistance and splitting tensile strength than reference concrete; in the test sample with a water-binder ratio of 0.55, the added steel fibers was unable to effectively produce cementation with the concrete. The inclusion of silica fume improved the abrasion resistance of concretes. In water abrasion testing, the abrasion resistance of concrete containing steel fiber was worse than that of concrete without steel fibers. In the water abrasion testing, the surface of steel fiber reinforced concrete was eroded by water and steel balls, and the impact caused the steel fibers to separate from the concrete and led to higher wear loss. DOI: http://dx.doi.org/10.5755/j01.ms.20.4.6460

  18. Abrasion Properties of Steel Fiber Reinforced Silica Fume Concrete According to Los Angeles and Water Abrasion Tests

    Directory of Open Access Journals (Sweden)

    Tsan-Ching CHENG

    2014-12-01

    Full Text Available The current study mainly investigated the influence of different tests on the abrasion resistance of concrete mixed with steel fibers and silica fume. The abrasion resistance was assessed at 28, 56 and 91 days on concretes with water-binder ratios of 0.35 and 0.55 where in some mixes silica fume was substituted by 5 % of cement by weight. Steel fibers of 0.5 % and 1.0 % of concrete volume were also added into the test concrete by replacement of coarse and fine aggregates. The results showed that concrete with higher compressive strength in Los Angeles abrasion tests also had better abrasion resistance. The inclusion of steel fibers into test concrete with a water-binder ratio of 0.35 resulted in a significant increase in compressive strength. This concrete also displayed better abrasion resistance and splitting tensile strength than reference concrete; in the test sample with a water-binder ratio of 0.55, the added steel fibers was unable to effectively produce cementation with the concrete. The inclusion of silica fume improved the abrasion resistance of concretes. In water abrasion testing, the abrasion resistance of concrete containing steel fiber was worse than that of concrete without steel fibers. In the water abrasion testing, the surface of steel fiber reinforced concrete was eroded by water and steel balls, and the impact caused the steel fibers to separate from the concrete and led to higher wear loss. DOI: http://dx.doi.org/10.5755/j01.ms.20.4.6460

  19. Study on the microstructural mechanism to improve the abrasion resistance of concrete by adding silica fume%硅粉增强混凝土抗冲磨性能的微观机理

    Institute of Scientific and Technical Information of China (English)

    王磊; 何真; 杨华全; 蔡新华

    2013-01-01

      采用Fourier红外光谱(FTIR)和29Si固体核磁共振谱(29Si NMR)结合去卷积技术研究了硅粉增强混凝土抗冲磨性能的微观机理.结果表明硅粉具有较高的水化活性,硅粉掺量为10%的水泥体系水化3d时,大约有41%的硅粉参与反应,水化120d时大约有96%的硅粉参与反应.此外,硅粉的火山灰反应改变了C-S-H结构中Qn的分布和C-S-H的聚合度,在这个过程中,硅粉结构中的Si-O-Si共价键在碱性环境中断裂后形成的水化硅酸根单体与C-S-H二聚体以及Ca2+、OH-结合,形成高聚C-S-H.在分子尺度(几个纳米),硅粉优化了C-S-H结构,使得C-S-H结构有序性增强,在微米尺度,硅粉的火山灰反应使得C-S-H堆积结构更加密实,胶凝性更强,从而改善了混凝土中浆体的性质.这样就从C-S-H层面解释了硅粉改善混凝土强度以及抗冲磨性能的机理.%The mechanism to improve the abrasion resistance of concrete by adding silica fume was studied by Fourier transform infrared spectroscopy,high resolution 29Si MAS NMR with deconvolution technique,re⁃spectively. The results of FTIR and 29Si MAS NMR indicated that SF possesses a high pozzolanic reactivity. About 41% of SF at 3d and about 96% at 120d have reacted in a paste containing 10% SF (by weight of cement replacement). After the covalent bonds of Si-O-Si in SF were broken, monomers formed, which can connect C-S-H dimers to form highly polymerized C-S-H, and increased the average chain length (ACL) of aluminosilicate. At the molecule scale, the incorporation of SF made the C-S-H more long-range order and better organized, at the colloidal-scale, the C-S-H particles bond denser and the quality of pastes was improved, both of which may explain from the point of C-S-H why the compressive strength of hardened cement paste and abrasion resistance of concrete was improved.

  20. 斜轧中铬半钢磨球的冲击疲劳和磨损性%Impact Fatigue Resistance and Abrasiveness of Cross Rolled Medium Chromium Semi-Steel for Grinding Ball

    Institute of Scientific and Technical Information of China (English)

    李慧

    2001-01-01

    The repeated low-energy impact fatigue resistance and abrasiveness of cross rolled 1.85%C - 5.86%Cr medium chromium semi-steel have been studied. The results indicated that the impact fatigue life of cross rolled medium chromium semi-steel grinding ball is higher than that of casting grinding ball, and the higher impact fatigue resistance and abrasiveness of ball could be got by adequate rolled residual heat treated.%通过落球和冲击磨损试验,研究了斜轧1.85%C、5.86%Cr中铬半钢磨球的抗小能量多冲击破坏能力和耐磨性。结果表明:斜轧中铬半钢磨球的冲击疲劳寿命高于铸造半钢磨球。该球经适当的热轧余热热处理,可获得较高的抗多冲击破坏能力与耐磨性能。

  1. Efecto del conteo de nódulos en la resistencia al desgaste por abrasión de los hierros dúctiles austemperados. // Effect of nodules count in the waste by abrasion resistance for ductile austempering irons.

    Directory of Open Access Journals (Sweden)

    C. J. Diez Cicero

    2004-05-01

    Full Text Available Entre los materiales metálicos de mayor demanda, la producción de hierro con grafito nodular, ocupa en la actualidad unode los lugares más importantes entre los hierros fundidos de alta resistencia, y con la introducción del tratamiento térmicode austemperado aplicado a estas fundiciones, se da lugar a una nueva familia de materiales, caracterizados por su altaresistencia mecánica y elevada tenacidad, que mantienen la economía y facilidad de producción de las fundicionesnodulares.Este trabajo, hace una valoración del comportamiento de hierros nodulares, con diferentes conteos de nódulos, a los que lesfue aplicado el tratamiento de austemperado y posteriormente se les sometió a ensayos de desgaste abrasivo.Con los resultados obtenidos se hace un análisis de la influencia del conteo de nódulos en dichas propiedades, así comotambién de la interrelación del conteo de nódulos con las variables de tratamiento térmico utilizadas en las muestrasensayadas.Palabras claves: Hierro nodular, conteo de nódulos, austemperado.____________________________________________________________________________Abstract.Between the metallic materials of greater demand, the iron production with nódular graphite occupies at the present time,one of the most important places between fused irons of high resistance, and with the introduction of the austempering heattreatment, applied to these meltings, brings a new family of materials, characterized by its high mechanical resistance andelevated tenacity, that maintain the economy and facility of production of the nodular smeltings.This work makes a valuation of the nodular irons behaviors, with different counts from nodules, to which the austemperingtreatment was applied, and later they were put under tests of abrasive wearing.Of the obtained results, takes control of the influence the nodules count in these properties, as well as, of the interrelation ofthe nodules count, with the used variables of heat

  2. A comparison of the abrasiveness of six ceramic surfaces and gold.

    Science.gov (United States)

    Jacobi, R; Shillingburg, H T; Duncanson, M G

    1991-09-01

    A type III gold alloy and six different ceramic surfaces were secured in an abrasion machine opposing extracted teeth to determine their relative abrasiveness and resistance to wear. The rankings of restorative materials from least abrasive to most abrasive were: gold alloy, polished; cast ceramic, polished; porcelain, polished; cast ceramic, polished and shaded; porcelain, polished and glazed; cast ceramic, cerammed skin shaded; and cast ceramic, cerammed skin unshaded. The ranking of materials from most wear-resistant to least wear-resistant was: gold alloy, cast ceramic cerammed, cast ceramic cerammed and shaded, porcelain polished, porcelain glazed, cast ceramic polished and shaded, and cast ceramic polished.

  3. 钻割一体化水力割煤磨料动态特征及参数优化%The Dynamic Characteristic of Abrasive and Its Parameter Optimization Based on the Drilling-Cutting Integration of High-Pressure Abrasive Water Jet

    Institute of Scientific and Technical Information of China (English)

    徐幼平; 林柏泉; 朱传杰; 刘洋

    2011-01-01

    分析了钻割一体化水力割煤过程中各阶段的特点,推导和描述了磨料在射流中的受力状况和速度分布,首次提出深孔水力割煤中存在“水打架”和“穿越水带”现象,分析得出这两种现象削弱了射流的割缝能力.为减少这两种不利影响,通过物理实验对割缝入射角和割缝方式进行了优化,得出当入射角为62°时割缝效果最佳,并依此设计了钻头.最后将优化结果在高瓦斯低透气性矿井进行了实际应用,应用结果表明,优化后的钻头和割缝方式能显著提高设备割缝能力和矿井瓦斯抽采效率.%The characteristic of high-pressure abrasive hydraulic cutting is analyzed and the stress and velocity of abrasive described. The phenomenon of water-fighting and passing through water band is proposed. This phenomenon weakens the ability of high-pressure abrasive hydraulic cutting. In order to avoid these disadvantages, the angle and the style of cutting are optimized. The experiments show that 62° is the best angle for the cutting. On this basis* a drill bit is designed. The field application indicates that the optimized measures are remarkable in increasing the ability of high-pressure abrasive hydraulic cutting and in enhancing the efficiency of gas extraction.

  4. Rapid manufacturing of SiC molds with micro-sized holes using abrasive water jet

    Institute of Scientific and Technical Information of China (English)

    Bo-Sung SHIN; Kang-Su PARK; Yeon-Kyoung BAHK; Sun-Ki PARK; Jung-Han LEE; Jeung-Sang GO; Myung-Chang KANG; Chae-Moon LEE

    2009-01-01

    Silicon carbide (SIC) is highly wear resistant with good mechanical properties, including high temperature strength, excellent chemical resistance, and high thermal conductivity and thermal shock resistance. SiC molds, which can be produced with diverse microstructural features, are now widely used in glass molding owing to their excellent characteristics, and also have potential applicability in IT industries. SiC molds are traditionally fabricated by silicon micromachining or dicing. The fabrication cost of silicon micromachining is very high, however, because several expensive masks are needed. Furthermore, the fabrication time is very long. Meanwhile, it is difficult to make micro-patterned molds with arbitrary shapes using dicing saws. Abrasive water jet (AWJ) is widely applied to cut and drill very brittle, soft and fibrous materials. It offers high energy density, the absence of a heat affected zone(HAZ), high performance, and an environment friendly process. In spite of these advantages, micro-hole drilling via conventional AWJ processing suffers from notable shortcomings. We proposed a new abrasive supplying method of AWJ. The proposed method reduces frosting phenomena, and provides micro-machining of AWJ. The characteristics of a hole machined was investigated by the proposed AWJ process according to the ratio of water and abrasives. With the optimal experimental conditions, 3 × 3 array SiC molds with the diameter of 700 μm and depth of 900 μm were successfully manufactured.

  5. Testing of Commercial Cutting Heads for Abrasive Water Jet Technology

    OpenAIRE

    Klich, J. (Jiří); Hlaváček, P.; M. Zeleňák; Sitek, L. (Libor); Foldyna, J. (Josef)

    2013-01-01

    Five different cutting heads designed for cutting by high-speed abrasive water jet technology were tested from cutting ability point of view. Straight kerfs were cut in several metal materials by abrasive water jet. Material removal volume was determined as a measure of performance of specific cutting head. Quality of cutting surface was observed, too. Results are compared and discussed.

  6. PC controlled toothbrush/dentifrice abrasion machine.

    Science.gov (United States)

    Bal, G; Uçtaşli, S; Bekiroğlu, E

    1999-02-01

    A toothbrush/dentifrice abrasion machine was developed to use in dental research laboratory. The mechanism was designed as a hexagonal block driven by two stepping motors which move the mechanism in four directions. In order to control the stepping motors speed, position and direction commands or signals were generated by a software written in C Programming Language and then these commands were applied the stepping motor drives through parallel port of a personal computer. The toothbrush/dentifrice abrasion machine was finally used to measure different longevity of tooth brush. It was experimentally shown that the mechanism can be used for highly accurate position and speed applications.

  7. The application of air abrasion in dentistry

    Directory of Open Access Journals (Sweden)

    Mandinić Zoran

    2014-01-01

    Full Text Available One of the main objectives of contemporary dentistry is to preserve healthy tooth structure by applying techniques of noninvasive treatment. Air abrasion is a minimally invasive nonmechanical technique of tooth preparation that uses kinetic energy to remove carious tooth structure. A powerful narrow stream of moving aluminum-oxide particles hit the tooth surface and they abrade it without heat, vibration or noise. Variables that affect speed of cutting include air pressure, particle size, powder flow, tip’s size, angle and distance from the tooth. It has been proposed that air abrasion can be used to diagnose early occlusal-surface lesions and treat them with minimal tooth preparation using magnifier. Reported advantages of air abrasion include reduced noise, vibration and sensitivity. Air abrasion cavity preparations have more rounded internal contours than those prepared with straight burs. This may increase the longevity of placed restorations because it reduces the incidence of fractures and a consequence of decreased internal stresses. However, air abrasion cannot be used for all patients, i.e. in cases involving severe dust allergy, asthma, chronic obstructive lung disease, recent extraction or other oral surgery, open wounds, advanced periodontal disease, recent placement of orthodontic appliances and oral abrasions, or subgingival caries removal. Many of these conditions increase the risk of air embolism in the oral soft tissues. Dust control is a challenge, and it necessitates the use of rubber dam, high-volume evacuation, protective masks and safety eyewear for both the patient and the therapist. [Projekat Ministarstva nauke Republike Srbije, br. 46009

  8. Abrasive Wear Study of NiCrFeSiB Flame Sprayed Coating

    Science.gov (United States)

    Sharma, Satpal

    2013-10-01

    In the present study, abrasive wear behavior of NiCrFeSiB alloy coating on carbon steel was investigated. The NiCrFeSiB coating powder was deposited by flame spraying process. The microstructure, porosity and hardness of the coatings were evaluated. Elemental mapping was carried out in order to study the distribution of various elements in the coating. The abrasive wear behavior of these coatings was investigated under three normal loads (5, 10 and 15 N) and two abrasive grit sizes (120 and 320 grit). The abrasive wear rate was found to increase with the increase of load and abrasive size. The abrasive wear resistance of coating was found to be 2-3 times as compared to the substrate. Analysis of the scanning electron microscope images revealed cutting and plowing as the material removal mechanisms in these coatings under abrasive wear conditions used in this investigation.

  9. Opportunities in Abrasive Water Jet Machining

    NARCIS (Netherlands)

    Hoogstrate, A.M.; Karpuschewski, B.; van Luttervelt, C.A.; Meijer, J.; Kals, H.J.J.

    1997-01-01

    In the recent years the interest in loose abrasive machining processes as efficient, flexible processes is rising. This paper describes the development of a ‘coherent set of models’ for a category of these processes, namely those which use high velocity of the particles to obtain the necessary

  10. Abrasion of 6 dentifrices measured by vertical scanning interference microscopy

    Science.gov (United States)

    PASCARETTI-GRIZON, Florence; MABILLEAU, Guillaume; CHAPPARD, Daniel

    2013-01-01

    Objectives The abrasion of dentifrices is well recognized to eliminate the dental plaque. The aims of this study were to characterize the abrasive powders of 6 dentifrices (3 toothpastes and 3 toothpowders) and to measure the abrasion on a test surface by Vertical Scanning Interference microscopy (VSI). Material and Methods Bright field and polarization microscopy were used to identify the abrasive particles on the crude dentifrices and after prolonged washes. Scanning electron microscopy and microanalysis characterized the shape and nature of the particles. Standardized and polished blocks of poly(methylmethacrylate) were brushed with a commercial electric toothbrush with the dentifrices. VSI quantified the mean roughness (Ra) and illustrated in 3D the abraded areas. Results Toothpastes induced a limited abrasion. Toothpowders induced a significantly higher roughness linked to the size of the abrasive particles. One powder (Gencix® produced a high abrasion when used with a standard testing weight. However, the powder is based on pumice particles covered by a plant homogenate that readily dissolves in water. When used in the same volume, or after dispersion in water, Ra was markedly reduced. Conclusion Light and electron microscopy characterize the abrasive particles and VSI is a new tool allowing the analysis of large surface of abraded materials. PMID:24212995

  11. Measurement of the abrasion of radioactive teeth by dentifrices

    Energy Technology Data Exchange (ETDEWEB)

    Hiyoshi, Katsunori; Murai, Syouji (Industrial Research Inst. of Kanagawa Prefecture, Yokohama (Japan)); Hayashi, Ken; Hirai, Taichirou

    1990-05-01

    The purpose of this study is to assess the dentifrice abrasivity of both commercially available products and test products. The assessment of abrasivity was carried out by the measurement of {sup 32}P released from tooth by using radioactive dentifrice abrasion (RDA) method. In dentine, RDA values, which show in polishing ability for dentine, were 65-100 with dentifrices with normal cleaning power and 106-182 with those with high cleaning power, respectively. On the other hand, REA values which slow the polishing ability for enamel were 12-405 with both market products and test products. The difference of the REA values according to the dentrifrices appears to be largely influenced by the difference of polishing agents of each dentifrice. It is concluded that RDA method is useful for assessing of dentifrice abrasivity. However, particular attention should be given to the abrasion of dentine. (author).

  12. Structure and Abrasive Wear of Composite HSS M2/WC Coating

    Directory of Open Access Journals (Sweden)

    S. F. Gnyusov

    2012-01-01

    Full Text Available Features of phase-structure formation and abrasive wear resistance of composite coatings “WC-M2 steel” worn against tungsten monocarbide have been investigated. It was established that adding 20 wt.% WC to the deposited powder mixture leads to the increase in M6C carbide content. These carbides show a multimodal size distribution consisting of ~5.9 μm eutectic carbides along the grain boundaries, ~0.25 μm carbides dispersed inside the grains. Also a greater amount of metastable austenite (~88 vol.% is found. The high abrasive wear resistance of these coatings is provided by γ→α′-martensitic transformation and multimodal size distribution of reinforcing particles.

  13. Study on Process of Preparing Fe-Al2O3 Magnetic Abrasive by High Energy Ball Milling%高能球磨法制备Al2O3/Fe磁性磨粒的工艺研究

    Institute of Scientific and Technical Information of China (English)

    王晓峰; 李文辉

    2013-01-01

    Magnetic abrasive finishing machining technology is a new technology to use the magnetic field force produced by permanent magnetic or electromagnetic device asthe driving force of magnetic abrasive finishing machining of parts surface,which can realize the surface polishing,deburring,eliminating the micro crack,and reducing the surface roughness of parts.4 new technology of preparing magnetic abrasives used high energy ball milling was put forward and the working principle was analyzed in the ball milling.Pure iron powder was used as the magnetic phase,corundum powder as the abrasive,and three different times Fe-Al2O3 magnetic abrasives were prepared by high energy ball milling method.X-ray diffraction and SEM were used to analyze the morphology and phase components of the magnetic abrasives.Magnetic flux density of the magnetic abrasives were tested by the instrument.It finds that the process is easy and low cost,so it would have great hope to accomplish large-scale industrialized production.%磁性磨粒光整加工技术是利用永磁或者电磁发生装置产生的磁场力作为磁性磨粒的源动力对零件表面进行光整加工的一种新技术,它可以实现对零件进行表面抛光、去除毛刺、消除微观裂纹、降低表面粗糙度等加工.提出应用高能球磨法制备磁性磨粒的新工艺,分析了球磨过程中的工作原理.用纯铁粉作为磁性体,三氧化二铝粉作为磨料相,采用高能球磨法制备了三种不同时间的Fe-Al2O3磁性磨粒.采用X射线衍射仪和扫描电子显微镜分析了该磁性磨粒的物相组成和外观形貌,用特斯拉仪测试了磁性磨粒的磁感应强度.发现了该工艺简单,成本低,且有望进行大规模工业化生产.

  14. A new high temperature resistant glass–ceramic coating for gas turbine engine components

    Indian Academy of Sciences (India)

    Someswar Datta; Sumana Das

    2005-12-01

    A new high temperature and abrasion resistant glass–ceramic coating system (based on MgO–Al2O3–TiO2 and ZnO–Al2O3–SiO2 based glass systems) for gas turbine engine components has been developed. Thermal shock resistance, adherence at 90°-bend test and static oxidation resistance at the required working temperature (1000°C) for continuous service and abrasion resistance are evaluated using suitable standard methods. The coating materials and the resultant coatings are characterized using differential thermal analysis, differential thermogravimetric analysis, X-ray diffraction analysis, optical microscopy and scanning electron microscopy. The properties evaluated clearly showed the suitability of these coatings for protection of different hot zone components in different types of engines. XRD analysis of the coating materials and the resultant coatings showed presence of a number of microcrystalline phases. SEM micrographs indicate strong chemical bonding at the metal–ceramic interface. Optical micrographs showed smooth glossy impervious defect free surface finish.

  15. Anti-abrasive nanocoatings current and future applications

    CERN Document Server

    2015-01-01

    This book provides an overview of the fabrication methods for anti-abrasive nanocoatings. The connections among fabrication parameters, the characteristics of nanocoatings and the resulting properties (i.e. nanohardness, toughness, wear rate, load-bearing ability, friction coefficient, and scratch resistance) are discussed. Size-affected mechanical properties of nanocoatings are examined, including their uses. Anti-abrasive nanocoatings, including metallic-, ceramic-, and polymeric-based layers, as well as different kinds of nanostructures, such as multi-layered nanocomposites and thin films, are reviewed. * Provides a comprehensive overview of the fabrication methods for anti-abrasive nanocoatings* Discusses the connections among fabrication parameters, the characteristics of nanocoatings and the resulting properties* Reviews advantages and drawbacks of fabrication methods for anti-abrasive nanocoatings and clarifies the place of these nanocoatings in the world of nanotechnology

  16. Abrasion of ultrafine WC-Co by fine abrasive particles

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Abrasive wear of a series of WC-(5%-14%, mass fiaction)Co hardmetals was investigated employing coarse and fine SiC abrasive under two-body dry abrasion conditions with pin-on-disc and edge-on-disc test arrangements. Unexpectedly, it is found that submicron grades demonstrate substantially higher wear rates comparing with the coarse grades if fine abrasive is utilized in pin-on-disc tests. Such a behavior is attributed to changes in a ratio of abrasive size to size of hard phase as finer abrasive is used.The edge-on-disc test demonstrates that edge wear may be described in two stages with the highest wear rates at the beginning stage.This behavior is associated with a transition of wear mechanisms as edge is wider due to wear. Compared with the ultrafine grades of the same Co content, the coarse grades demonstrate higher wear rates at the beginning, but lower wear rates at the final stage. Wear rates and mechanisms observed at final stage correlate well to the results observed for pin-on-disc tests employing fine abrasive.

  17. Experimental Study on Surface Roughness by Using Abrasive Particles

    Directory of Open Access Journals (Sweden)

    A.K.Chaitanya

    2017-06-01

    Full Text Available New advancement of technology and never satisfying demands of the civilization are putting huge pressure on the natural fuel resources and these resources are at a constant threat to its sustainability. Surface finish has a vital influence on functional properties such as wear resistance and power loss due to friction on most of the engineering components. Voltage, mesh number, revolutions per minute (rpm of electromagnet, and percentage weight of abrasives has been identified as important process parameters affecting surface roughness. The experiments were planned using response surface methodology and percentage change in surface roughness (ΔRa was considered as response. Analysis of experimental data showed that percentage change in surface roughness (ΔRa was highly influenced by mesh number followed by percentage weight of abrasives, rpm of electromagnet, and voltage. The process has been investigated extensively in the finishing of cylindrical surfaces. The surface finish was found to improve significantly with an increase in the grain size, relative size of abrasive particles vis-à-vis the iron particles, feed rate and current. Super finishing is a micro-finishing process that produces a controlled and smooth surface condition on work pieces. It is not primarily a sizing operation, its major purpose is to produce a surface on a work piece capable of sustaining uneven distribution of a load by improving the geometrical accuracy. The wear life of the parts micro finished to maximum smoothness is extended considerably. According to the design of experimentation, mathematical model for Lapping operation on advance ceramic material is proposed. In order to get minimum values of the surface roughness, optimization of the mathematical model is done and optimal operation of the examined factors is going to be determined. The obtained results will be, according to the experiment plan, valid for the testing of ceramic material by Lapping

  18. Wear Resistance of Piston Sleeve Made of Layered Material Structure: MMC A356R, Anti-Abrasion Layer and FGM Interface

    Directory of Open Access Journals (Sweden)

    Hernik Szymon

    2016-09-01

    Full Text Available The aim of this paper is the numerical analysis of the one of main part of car engine – piston sleeve. The first example is for piston sleeve made of metal matrix composite (MMC A356R. The second improved material structure is layered. Both of them are comparison to the classical structure of piston sleeve made of Cr-Ni stainless steel. The layered material structure contains the anti-abrasion layer at the inner surface of piston sleeve, where the contact and friction is highest, FGM (functionally graded material interface and the layer of virgin material on the outer surface made of A356R. The complex thermo-elastic model with Archard's condition as a wear law is proposed. The piston sleeve is modelling as a thin walled cylindrical axisymmetric shell. The coupled between the formulation of thermo-elasticity of cylindrical axisymmetric shell and the Archard’s law with functionally changes of local hardness is proposed.

  19. HF粉煤灰混凝土的力学变形及抗冲磨性能试验研究%Experimental Research on HF Fly Ash Concrete Mechanical Deformation and Abrasion Resistance

    Institute of Scientific and Technical Information of China (English)

    张建博; 杜应吉

    2012-01-01

    quantity of increase in HF anti-abrasion agent, its ab- rasion resistance is greatly improved, the compressive strength of concrete is also improved, but the matching water-binder ratio is considered in improving the mixed quantity of HF anti-abrasion agent to increase HF concrete strength, which can result in the utility of HF anti-abrasion agent to play out better to the effect of concrete strength; according to different periods of fly ash contents on the mechanical properties and durability of concrete performance influence law, when HF fly ash concrete's design age is 90d, fly ash content should be 25% less than 30. As water hinder ratio decreases in a certain range, concrete compressive strength, the ulti- mate tensile strain, tensile elastic modulus of axis, tensile strength, compressive elastic modulus of axis, compressive strength, anti -abrasion strengths are improved regularly.

  20. An Investigation of Different Material on Abrasive Water jet Machine

    Directory of Open Access Journals (Sweden)

    Vaibhav.j.limbachiya

    2011-07-01

    Full Text Available Abrasive water jet machine (AWJM is a nontraditional machining process. Abrasive water jet machining is a process of removal of material by impact erosion of high pressure (1500-4000 bar, high velocity of water and entrained high velocity of grit abrasives on a work piece. It’s a non-conventional machining process. At herefirst works on theoretical work after it make some experimental work and then analyses both results. Theoretical MRR found equal to the experimental MRR. In this paper investigation for three different materials like en8,acrylic and aluminum is carried out using Taguchi design of experiment method. Experiments are carried out using L25 Orthogonal array by varying Material traverse speed and abrasive mass flow rate for each material respectively. Anova carried out for identifies significant parameters.

  1. Abrasion Properties of Steel Fiber Reinforced Silica Fume Concrete According to Los Angeles and Water Abrasion Tests

    OpenAIRE

    Tsan-Ching CHENG; Cheng, An; Ran HUANG; Lin, Wei-Ting

    2014-01-01

    The current study mainly investigated the influence of different tests on the abrasion resistance of concrete mixed with steel fibers and silica fume. The abrasion resistance was assessed at 28, 56 and 91 days on concretes with water-binder ratios of 0.35 and 0.55 where in some mixes silica fume was substituted by 5 % of cement by weight. Steel fibers of 0.5 % and 1.0 % of concrete volume were also added into the test concrete by replacement of coarse and fine aggregates. The results showed t...

  2. New Rock Abrasivity Test Method for Tool Life Assessments on Hard Rock Tunnel Boring: The Rolling Indentation Abrasion Test (RIAT)

    Science.gov (United States)

    Macias, F. J.; Dahl, F.; Bruland, A.

    2016-05-01

    The tunnel boring machine (TBM) method has become widely used and is currently an important presence within the tunnelling industry. Large investments and high geological risk are involved using TBMs, and disc cutter consumption has a great influence on performance and cost, especially in hard rock conditions. Furthermore, reliable cutter life assessments facilitate the control of risk as well as avoiding delays and budget overruns. Since abrasive wear is the most common process affecting cutter consumption, good laboratory tests for rock abrasivity assessments are needed. A new abrasivity test method by rolling disc named Rolling Indentation Abrasion Test (RIAT) has been developed. The goal of the new test design and procedure is to reproduce wear behaviour on hard rock tunnel boring in a more realistic way than the traditionally used methods. Wear by rolling contact on intact rock samples is introduced and several rock types, covering a wide rock abrasiveness range, have been tested by RIAT. The RIAT procedure indicates a great ability of the testing method to assess abrasive wear on rolling discs. In addition and to evaluate the newly developed RIAT test method, a comprehensive laboratory testing programme including the most commonly used abrasivity test methods and the mineral composition were carried out. Relationships between the achieved results from conventional testing and RIAT results have been analysed.

  3. Abrasive wear and surface roughness of contemporary dental composite resin.

    Science.gov (United States)

    Han, Jian-min; Zhang, Hongyu; Choe, Hyo-Sun; Lin, Hong; Zheng, Gang; Hong, Guang

    2014-01-01

    The purpose of this study was to evaluate the abrasive wear and surface roughness of 20 currently available commercial dental composite resins, including nanofilled, supra-nanofilled, nanohybrid and microhybrid composite resins. The volume loss, maximum vertical loss, surface roughness (R(a)) and surface morphology [Scanning electron microscopy (SEM)] were determined after wear. The inorganic filler content was determined by thermogravimetric analysis. The result showed that the volume loss and vertical loss varied among the materials. The coefficients of determination (R(2)) of wear volume loss and filler content (wt%) was 0.283. SEM micrographs revealed nanofilled composites displayed a relatively uniform wear surfaces with nanoclusters protrusion, while the performance of nanohybrid composites varied. The abrasive wear resistance of contemporary dental composite resins is material-dependent and cannot be deduced from its category, filler loading and composite matrix; The abrasive wear resistance of some flowable composites is comparable to the universal/posterior composite resins.

  4. 250 MP a超高压磨料射流井下内切割技术∗%Downhole Inner Cutting Technology Based on 250 MPa Ultra High Pressure Abrasive Water Jet

    Institute of Scientific and Technical Information of China (English)

    马认琦; 李刚; 王超; 鞠少栋; 刘占鏖; 徐鸿飞

    2015-01-01

    The decommission of offshore oil and gas production facilities is in demand of high efficient, safe and environmentally friendly cutting technology and equipment�High pressure abrasive water jet cutting technology have obvious advantages on offshore well abandonment�The status of the application and development of domestic and foreign abrasive water jet cutting technology in offshore oil and gas production facilities decommission are de⁃scribed�Comparative analyses are conducted on the domestic and foreign downhole abrasive water jet cutting equip⁃ment and performance parameters�The core technologies and equipment of the existing domestic low pressure and 250 MPa ultra⁃high pressure abrasive water jet downhole inner cutting technology are introduced�Field application results showed that the low⁃pressure and 250 MPa ultra⁃high pressure abrasive water jet inner cutting technology and equipment could meet the operation requirements.%海上油气生产设施弃置需要配置高效、安全环保的切割处理技术及设备,高压磨料射流井下切割技术用于海上弃井作业优势明显。阐述了国内外磨料射流切割技术在海洋油气生产设施弃置领域的应用与发展现状,对比分析了国内外磨料射流井下切割设备及其性能参数,介绍了国内现有低压与250 MP a超高压磨料射流井下内切割核心技术及配套设备。现场应用结果表明,低压与超高压250 MP a磨料射流井下内切割技术及设备满足作业要求。

  5. 高分子添加剂对磨料水射流切割质量的影响%Influence on Cutting Quality Generated by High Polymeric Additives Abrasive Water Jet

    Institute of Scientific and Technical Information of China (English)

    裴江红; 柏占伟

    2016-01-01

    通过磨料水射流和在磨料水射流中加入不同浓度高分子添加剂切割大理石的对比实验,测量了在不同工况下切缝表面不同位置测点的粗糙度。试验结果表明:在相同工况下,高分子添加剂磨料水射流较磨料水射流能减小切缝表面粗糙度,提高切缝表面质量;不同浓度高分子添加剂磨料射流对切缝表面粗糙度影响不一,存在最优浓度为3×10-4;磨料水射流切割中,走刀速度过慢和过快时获得切缝表面最小表面粗糙度的靶距较正常走刀速度大;高分子添加剂磨料射流切割中,不同走刀速度下获得切缝最小表面粗糙度的靶距趋向一致。%By the cutting marble contrast experiment between abrasive water jet and high polymeric additives added at different concentration of abrasive water jet , the surface roughness of the kerf in the different station was measured under different working condi -tions.The experiment result shows that high polymeric additives abrasive water jet can reduce the cutting seam surface roughness than abrasive water jet under same working condition , and the quality of cutting seam surface is improved .The high polymeric additive with different concentration has different influence on surface roughness , and the optimal concentration is 3×10-4 in this experiment .When the feeding speed is too slow or too fast in abrasive water jet cutting , the target distance for the minimum surface roughness is smaller than that of normal feeding speed .The target distance for the minimum surface roughness is consistent in high polymeric additives abra -sive water jet cutting in different feeding speed .

  6. A Simple Technique for High Resistance Measurement

    Science.gov (United States)

    Aguilar, Horacio Munguia; Landin, Ramon Ochoa

    2012-01-01

    A simple electronic system for the measurement of high values of resistance is shown. This system allows the measurement of resistance in the range of a few megohm up to 10[superscript 9] [omega]. We have used this system for the evaluation of CdS thin film resistance, but other practical uses in the basic physics laboratory are presented.…

  7. A Simple Technique for High Resistance Measurement

    Science.gov (United States)

    Aguilar, Horacio Munguia; Landin, Ramon Ochoa

    2012-01-01

    A simple electronic system for the measurement of high values of resistance is shown. This system allows the measurement of resistance in the range of a few megohm up to 10[superscript 9] [omega]. We have used this system for the evaluation of CdS thin film resistance, but other practical uses in the basic physics laboratory are presented.…

  8. Three body abrasion of laser surface alloyed aluminium AA1200

    CSIR Research Space (South Africa)

    Mabhali, Luyolo AB

    2012-06-01

    Full Text Available on the composition of the alloying powder mixture. The wear performance of the alloyed surfaces was characterised using an ASTM G65 three body dry abrasion apparatus. A maximum 82% improvement in the wear resistance of the pure aluminium was achieved with a 40 wt% Ni...

  9. Mechanical and Abrasive Wear Properties of Anodic Oxide Layers Formed on Aluminium

    Institute of Scientific and Technical Information of China (English)

    W.Bensalah; K.Elleuch; M.Feki; M.Wery; H.F.Ayedi

    2009-01-01

    Aluminium oxide coatings were formed on aluminium substrates in oxalic acid-sulphuric acid bath. Abrasion tests of the obtained anodic layers were carried out on a pin-on-disc machine in accordance with the ISO/DP 825 specifications. The Vickers microhardness, D (HV0.2). and the abrasion weight loss, Wa (mg) were measured. Influence of oxalic acid concentration (Cox), bath temperature (T) and anodic current density (J) on D and Wa has been examined, and the sulphuric acid concentration (Caul) was maintained at 160 g.L-1. It was found that high microhardness and abrasive wear resistance of oxide layers were produced under low temperatures and high current densities with the addition of oxalic acid. The morphology and the composition of the anodic oxide layer were examined by scanning electron microscopy (SEM), atomic force microscopy (AFM), optical microscopy and glow-discharge optical emission spectroscopy (GDOES). It was found that the chemistry of the anodizing electrolyte, temperature, and current density are the controlling factors of the mechanical properties of the anodic oxide layer.

  10. 低碳中铬钢渗碳层的耐磨粒磨损性能研究%Study on Abrasive Wear-Resistance of Carburized Low-carbon Medium-chromium Steel

    Institute of Scientific and Technical Information of China (English)

    张黔; 孙小华; 李朝志

    2001-01-01

    The microstructure and abrasive wear-resistence of carburized layer of low-carbon medium-chromiun steel.compered with cemented 20 steel and Cr12Mo1V steel,was investigated.Carburized layer of 1Cr6Si2Mo steel contains large number of fine carbide(2.5~3.0 μm),which size smaller than that one of Cr12Mo1V.The wear-resistence of 1Cr6Si2Mo steel after carburizing and queching is obviously better than that of 20 steel.but less than that of Cr12Mo1V steel by vacuum heat treatment.%对低碳中铬钢(1Cr6Si2Mo)固体法稀土渗碳层的组织和耐磨性能与渗碳20钢及淬火Cr12Mo1V钢进行了对比试验研究。1Cr6Si2Mo钢的渗碳层内含有大量粒度为2.5~3.0 μm、弥散分布的铬碳化物,其尺寸比Cr12Mo1V钢中的共晶碳化物小。渗碳淬火后的1Cr6Si2Mo钢试样耐磨粒磨损性能大大优于渗碳淬火后的20钢,但不及真空热处理的Cr12Mo1V。

  11. Etude de la degradation des refractaires aluminosiliceux par abrasion, chocs thermiques et corrosion par l'aluminium: Correlation et interaction des mecanismes

    Science.gov (United States)

    Ntakaburimvo, Nicodeme

    Aluminosilicate refractories used for melting and holding furnaces on which the present work was focused are submitted to mechanical abuse such as abrasion, mechanical impact and erosion, on one hand; and to chemical degradation by corrosion, as well as to thermal stresses, mostly due to thermal shocks; on the other hand. This thesis is focused on four main objectives. The first one is related to the designing of an experimental set-up allowing abrasion testing of refractories. The second deals with the separate study of the deterioration of aluminosilicate refractories by abrasion, thermal shock and corrosion. The third is the correlation between these three mechanisms while the fourth is related to the interaction between thermal shock and corrosion. One of the contributions of this thesis is the realisation of the above mentioned experimental set-up, which permits to carry out refractories abrasion testing, as well as at room and high temperature, in the absence or in the presence of molten metal. The fact of testing refractory resistance when it is submitted separately and simultaneously to the action of dynamic corrosion, erosion and abrasion leads to the studying of the influence of each of these three mechanisms on the other. One of the characteristics of the designed set-up is the fact that it allows to adjust the seventy testing conditions according to the mechanical resistance of the test material. The other important point is related to the fact the abrasion tests were carried out in such manner to permit degradation quantification, otherwise than by the traditional method of loss of weight measurement; particularly by measuring the wear depth and the residual material properties, such as the rupture force and the strength. A perfect correlation was observed between the wear depth and the loss of weight, both being negatively correlated with the residual rupture force. The abrasion resistance was found to be globally positively correlated with the

  12. Wear Characterization of Cemented Carbides (WC–CoNi Processed by Laser Surface Texturing under Abrasive Machining Conditions

    Directory of Open Access Journals (Sweden)

    Shiqi Fang

    2017-06-01

    Full Text Available Cemented carbides are outstanding engineering materials widely used in quite demanding material removal applications. In this study, laser surface texturing is implemented for enhancing, at the surface level, the intrinsic bulk-like tribological performance of these materials. In this regard, hexagonal pyramids patterned on the cutting surface of a tungsten cemented carbide grade (WC–CoNi have been successfully introduced by means of laser surface texturing. It simulates the surface topography of conventional honing stones for abrasive application. The laser-produced structure has been tested under abrasive machining conditions with full lubrication. Wear of the structure has been characterized and compared, before and after the abrasive machining test, in terms of changes in geometry aspect and surface integrity. It is found that surface roughness of the machined workpiece was improved by the laser-produced structure. Wear characterization shows that laser treatment did not induce any significant damage to the cemented carbide. During the abrasive machining test, the structure exhibited a high wear resistance. Damage features were only discerned at the contacting surface, whereas geometrical shape of pyramids remained unchanged.

  13. Research on Premixed Abrasive Jet Derusting Machine

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The structure, working principles, and main technological parameters of the premajet derusting machineare introduced. Experiments were made to test the relationship among such jet parameters as working pressure,rate of water flow, abrasive weight consistency and derusting efficiency. Reasonable parameters were decided. Re-su lts prove that the derusting machine is characterized by its high derusting efficiency (as high as 20 m2/h), goodderusting quality (as good as ISO8501-1 Sa 2.5), and low specific power consumption (about 0.3 kW · h/m2).Therefore it is a new type of high efficiency derusting machine.

  14. 30 CFR 72.610 - Abrasive blasting.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Abrasive blasting. 72.610 Section 72.610... HEALTH STANDARDS FOR COAL MINES Miscellaneous § 72.610 Abrasive blasting. (a) Surface and underground mines. When an abrasive blasting operation is performed, all exposed miners shall properly...

  15. 30 CFR 58.610 - Abrasive blasting.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Abrasive blasting. 58.610 Section 58.610... SAFETY AND HEALTH HEALTH STANDARDS FOR METAL AND NONMETAL MINES Miscellaneous § 58.610 Abrasive blasting. (a) Surface and underground mines. When an abrasive blasting operation is performed, all...

  16. New concepts in air abrasion.

    Science.gov (United States)

    Porth, R N

    1998-03-01

    There is no doubt that air abrasion is going to be part of the millennial shift in dentistry away from traditional treatment modalities. With the change in incidence and morphology of caries as a result of the hardening effect of fluoride on enamel, this ability to remove only decayed areas and permanently seal the less susceptible areas becomes increasingly desirable.

  17. Electron Microscopy Abrasion Analysis of Candidate Fabrics for Planetary Space Suit Protective Overgarment Application

    Science.gov (United States)

    Hennessy, Mary J.

    1992-01-01

    The Electron Microscopy Abrasion Analysis of Candidate Fabrics for Planetary Space Suit Protective Overgarment Application is in support of the Abrasion Resistance Materials Screening Test. The fundamental assumption made for the SEM abrasion analysis was that woven fabrics to be used as the outermost layer of the protective overgarment in the design of the future, planetary space suits perform best when new. It is the goal of this study to determine which of the candidate fabrics was abraded the least in the tumble test. The sample that was abraded the least will be identified at the end of the report as the primary candidate fabric for further investigation. In addition, this analysis will determine if the abrasion seen by the laboratory tumbled samples is representative of actual EVA Apollo abrasion.

  18. Microstructure and Impact Wear Resistance of TiN Reinforced High Manganese Steel Matrix

    Institute of Scientific and Technical Information of China (English)

    MA You-ping; LI Xiu-lan; WANG Cheng-hui; LU Lu

    2012-01-01

    A high-manganese austenitic steel matrix (Mn13) composite reinforced with TiN ceramic particles was synthesized by means of Vacuum-Evaporation Pattern Casting (V-EPC). The composite microstructure and interface bonding of TiN/matrix were analyzed utilizing optical microscope (OM) and X-ray diffraction (XRD). The effects of different volume fraction of TiN on impact wear resistance were evaluated by MLD-10 impact wear test. The results showed that TiN was evenly distributed in composite layer and had a good interface bonding with matrix when the volume fractions of TiN were 27% and 36% respectively. However, cast defects and TiN agglomeration occurred when the TiN volume fraction increased to 48~. Compared with high-manganese austenitic steel (Mnl3), the im- pact wear resistance of the TiN-reinforced composite is better. In small impact load conditions, composite layer can effectively resist abrasives wear and TiN particles played an important role in determining impact wear resistance of composite layer. In large impact load, the synergistic roles of spalling of TiN particles and the increase of work hardening of Mn13 based material are responsible for impact wear resistance.

  19. Visualisation of Abrasive Particles in Suction Part of Abrasive Cutting Head

    OpenAIRE

    M. Zeleňák; Klich, J. (Jiří); Hlaváček, P.; Foldyna, J. (Josef); Sitek, L. (Libor)

    2013-01-01

    The development of numerical model of processes occurring in the abrasive water jet cutting head during the process of creation and forming of abrasive water jet is currently in the progress at the Institute of Geonics in Ostrava. Verification of the model requires among others to determine behaviour of abrasive particles at the input of the cutting head. Therefore, visualisation of abrasive particles at the input using various parameters of abrasive jet and subsequent analysis was...

  20. Research on High Pressure Abrasive Water Jet Nozzle,an Offshore Clean Cutting Core Technology%海上清洁切割核心技术--高压磨料射流切割喷嘴研究

    Institute of Scientific and Technical Information of China (English)

    马认琦; 鞠少栋; 王超

    2016-01-01

    In order to realize the safety and high efficiency of cutting and recovery operations for abandoned offshore pro-duction facilities to guarantee the implementation of Maritime Silk Road Strategy and the expansion of CNOOC’s offshore clean and environmental friendly cutting technical services, a high pressure abrasive water jet cutting nozzle was designed and optimized through theoretical research and experimental tests, which can be used for available abrasive water jet tech-nology. Its key techniques include abrasive acceleration in the nozzle, optimization of nozzle structure, design of inner flow path, material and sintering process selection. The nanometer anti-abrasive nozzles were developed and field cutting opera-tions have been completed. This achievement has improved the operating efficiency and service level for abandoned CNOOC offshore production facilities.%为实现海上废弃结构物的安全高效切割回收,保障海上丝绸之路战略构想的顺利实施,同时做大做强中海油海上清洁环保切割技术服务产业,针对公司现有的磨料射流切割技术,通过理论研究与试验测试的方法,设计并自主研制高压磨料射流切割喷嘴,重点解决了喷嘴内部磨料加速受力研究、喷嘴结构型式优选及内部流道设计、喷嘴选材及烧结工艺优选等关键技术。最终,研发出高性能纳米级耐磨喷嘴并成功完成了现场切割应用,该成果显著提高了中海油海上结构物弃置作业效率和整体技术服务水平。

  1. Standard test method for conducting wet sand/rubber wheel abrasion tests

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2002-01-01

    1.1 This test method covers laboratory procedures for determining the resistance of metallic materials to scratching abrasion by means of the wet sand/rubber wheel test. It is the intent of this procedure to provide data that will reproducibly rank materials in their resistance to scratching abrasion under a specified set of conditions. 1.2 Abrasion test results are reported as volume loss in cubic millimeters. Materials of higher abrasion resistance will have a lower volume loss. 1.3 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  2. Study on planarization machining of sapphire wafer with soft-hard mixed abrasive through mechanical chemical polishing

    Science.gov (United States)

    Xu, Yongchao; Lu, Jing; Xu, Xipeng

    2016-12-01

    This study investigated the material removal mechanism of sapphire wafer with soft-hard mixed abrasives through mechanical chemical polishing (MCP). The polishing film, which contains diamond as hard abrasives and high reactivity silica as soft abrasives, is prepared through sol-gel technology. Silica abrasives with regular spherical shape and high reactivity are prepared through hydrolysis-precipitation. Diamond grits with three different particle sizes are used as abrasives. Results show that the rate of material removal of mixed abrasives during MCP is more than 52.6% of that of single hard abrasives and the decrease in surface roughness is more than 21.6% of that of single hard abrasives. These results demonstrate that the ideal planarization of sapphire wafer with high removal rate and good surface quality can be achieved when the effect of mechanical removal of hard abrasives and the chemical corrosion effect of soft abrasives are in dynamic equilibrium. A model that describes the material removal mechanism of sapphire with mixed abrasives during MCP is proposed. The results of thermodynamic calculation and polishing residue analysis are used to demonstrate the rationality of the model.

  3. Microstructure and Abrasive Mechanism of Surfacing Welding Based on TiC-VC Particle

    Institute of Scientific and Technical Information of China (English)

    YANGShang-lei; LUXue-qin; ZOUZeng-da; LOUSong-nian

    2004-01-01

    Ultrahard titanium and vanadium carbides (TiC-VC) particles are combined among ferrotitanium (Fe-Ti), ferrovanadium (Pe-V), graphite, ruffle, etc. by means of high temperature arc metallurgic reaction in deposited metal. The mierostructure, properties and wear mechanism of surfacing metal were systemically studied. The results show carbides particles are embedded in Fe matrix, Microstructure of which is lath martensite. The carbides mixed in the lath martensite provide a combination of good hardness and toughness. The residual austenite transforms to martensite, which is caused by the press stress, strengthens the matrix and releases the stress. The surface layers have high abrasive resistance and cracking resistance. The integration of dispersedly distributed carbides, lath martensite and residual austenite of the surface layer results in satisfactory wear resistance.

  4. Microstructure and Abrasive Mechanism of Surfacing Welding Based on TiC-VC Particle

    Institute of Scientific and Technical Information of China (English)

    YANG Shang-lei; LU Xue-qin; ZOU Zeng-da; LOU Song-nian

    2004-01-01

    Ultrahard titanium and vanadium carbides (TiC-VC) particles are combined among ferrotitanium (Fe-Ti),ferrovanadium (Fe-V), graphite, rutile, etc. by means of high temperature arc metallurgic reaction in deposited metal. The microstructure, properties and wear mechanism of surfacing metal were systemically studied. The results show carbides particles are embedded in Fe matrix, Microstructure of which is lath martensite. The carbides mixed in the lath martensite provide a combination of good hardness and toughness. The residual austenite transforms to martensite, which is caused by the press stress, strengthens the matrix and releases the stress. The surface layers have high abrasive resistance and cracking resistance. The integration of dispersedly distributed carbides, lath martensite and residual austenite of the surface layer results in satisfactory wear resistance.

  5. 高压磨料射流中流体因素的影响研究%Research on Influence of Fluid Factors in High Pressure Abrasive Water Jet

    Institute of Scientific and Technical Information of China (English)

    李震; 狄文婷

    2014-01-01

    Based on two⁃phase flow theory and used the FLUENT fluid analysis software to do numerical simulation of inside and outside flow field in high pressure abrasive water jet, by changed the viscosity, the flow and the density of fluid, the influence in dis⁃tribution of cutting force and velocity by each parameters was discussed. The results show that, density of fluid increased has improved the cutting force and jet velocity significantly;but viscosity increased has a counter effect, due to the flow resistance increased, which makes the outlet jet velocity fast decay, and reduces cutting force at outlet interface. The flow change of the working medium can also have a greater impact on the inlet velocity and jet results. An appropriate increase within the allowable range of inlet flow in the device can improve jet results, under working environment.%依据固液两相流理论,应用FLUENT流体分析软件对高压磨料射流喷嘴内外流场进行数值模拟和仿真,通过改变流体的黏度、流量、密度等,讨论了各参数对出口处的切削力和速度分布的影响。结果表明:增加流体的密度对射流速度和切削力的提高效果明显;而增加其黏度作用正好相反,由于流动阻力加大,使射流的出口速度快速衰减,出口界面切削力下降;工作介质流量的改变对入口速度和射流效果也有较大的影响;在工作环境和设备允许的情况下,可以适当提高进口流量。

  6. Modeling of Micro Deval abrasion loss based on some rock properties

    Science.gov (United States)

    Capik, Mehmet; Yilmaz, Ali Osman

    2017-10-01

    Aggregate is one of the most widely used construction material. The quality of the aggregate is determined using some testing methods. Among these methods, the Micro Deval Abrasion Loss (MDAL) test is commonly used for the determination of the quality and the abrasion resistance of aggregate. The main objective of this study is to develop models for the prediction of MDAL from rock properties, including uniaxial compressive strength, Brazilian tensile strength, point load index, Schmidt rebound hardness, apparent porosity, void ratio Cerchar abrasivity index and Bohme abrasion test are examined. Additionally, the MDAL is modeled using simple regression analysis and multiple linear regression analysis based on the rock properties. The study shows that the MDAL decreases with the increase of uniaxial compressive strength, Brazilian tensile strength, point load index, Schmidt rebound hardness and Cerchar abrasivity index. It is also concluded that the MDAL increases with the increase of apparent porosity, void ratio and Bohme abrasion test. The modeling results show that the models based on Bohme abrasion test and L type Schmidt rebound hardness give the better forecasting performances for the MDAL. More models, including the uniaxial compressive strength, the apparent porosity and Cerchar abrasivity index, are developed for the rapid estimation of the MDAL of the rocks. The developed models were verified by statistical tests. Additionally, it can be stated that the proposed models can be used as a forecasting for aggregate quality.

  7. RESEARCH ABOUT RESULTS REPRODUTIBILITY AND ABRASIVE PARTICLES FRAGMENTATION IN BALL-CRATERING TESTS

    Directory of Open Access Journals (Sweden)

    Ronaldo Câmara Cozza

    2013-06-01

    Full Text Available The micro-abrasive wear tests by rotating ball (crater wear have played an important role in abrasive wear researches. In this type of test, the contact between a specimen and a ball on rotating motion and abrasive particles supplied between these two elements, results in a crater on the specimen, based on which the abrasive wear behaviour is analysed. The purpose of this work is to study results the reprodutibility and the silicon carbide (SiC abrasive particles fragmentation during micro-abrasive wear tests. Tests were conducted with carburized AISI 1010 steel balls and high speed steel specimens, “with” and “without” titanium nitride (TiN coatings. The abrasive slurry was prepared with black silicon carbide (average particle size of 5 µm and distilled water. Grooving abrasion is related with lower reprodutibility results. For the test conditions of this work, no abrasive particles fragmentation was observed, independently of the sliding distance, what is justified, among others factors, by the low normal force applied.

  8. Development of the white cast iron with niobium alloy, heat treating, to wear of the abrasive resistance; Desenvolvimento de uma liga de ferro fundido branco alto cromo com niobio, tratada termicamente, para resistencia ao desgaste abrasivo

    Energy Technology Data Exchange (ETDEWEB)

    Farah, Alessandro Fraga

    1997-07-01

    This work presents the heat treatment and abrasion tests results of a white cast iron with niobium alloy. The hardening heat treatment were made 950, 1000, 1050 e 110 deg C temperatures cooled by forced air. The tempering treatment were made at 450, 500 e 550 deg C temperatures. The heat treating alloy were compared, in the abrasive tests, with commercial alloys used as hardfacing by welding process in wear pieces. The abrasion tests was realized in pin on disk test. Additional tests were carried out for microstructural characterization to identify the different phases presents in the alloys. In a general way, the alloy studies showed the best wear rate for the heat treatments that results in higher hardness. It performance was superior than that of the commercial alloys. (author)

  9. 泥浆中磨粒对Al2O3增强Y-TZP复合陶瓷材料耐磨性的影响%Effect of Abrasive Particles in Slurry on the Wear Resistance of Alumina-reinforced Y-TZP Composites

    Institute of Scientific and Technical Information of China (English)

    梁小平; 葛志平; 靳正国; 杨正方; 袁启明

    2004-01-01

    在不同磨粒的5%NaOH泥浆中,采用销-盘式摩擦磨损试验机考察了磨粒对氧化铝增强四方氧化锆多晶陶瓷材料(ADZ)耐磨性的影响进行了研究.结果表明:尖锐SiO2磨粒对ADZ复合陶瓷材料磨损的影响要比球形SiO2磨粒严重得多,磨料硬度是影响陶瓷材料磨损率的重要因素,磨损率随磨粒硬度的提高而增大.在不同形状的SiO2磨粒的泥浆中,ADZ陶瓷材料的主要磨损机理为塑性变形和微犁削.在高硬度Al2O3磨料的泥浆中,ADZ陶瓷材料磨损表面以断裂机制占主导地位.%The effect of the properties of abrasive particles in slurry, including the morphology and hardness, on the wear resistance of alumina-reinforced yttria-stabilized zirconia polycrystals (3Y-TZP/10wt%Al2O3, 10ADZ) was investigated in 5%NaOH slurry containing different abrasive particles using a pin-on-plate tribometer. The results showed that the wear resistance of ADZ ceramic depends on the properties of the abrasive particles. As expected, the wear resistance is increased with hardness of abrasive particles decreasing, but it is also influenced by the other, more subtle differences in the morphology, that is, the sharper the abrasive particle the higher wear rate. The main wear mechanism of ADZ in SiO2 particle slurry is plastic deformation and microploughing, but the removal of material is controlled by brittle fracture in the Al2O3 slurry.

  10. Comminution of Mica by Cavitation Abrasive Water Jet

    Institute of Scientific and Technical Information of China (English)

    GUO Chu-wen; LIU Lin-sheng; HAN Dong-tai; LI Ai-min; ZHANG Dong-hai

    2003-01-01

    The comminution of mica with an abrasive water jet is mainly based on three knids of effects, that is, high-speed collision, cavitating effect and shearing effect. Cavitation abrasive water jet was applied for the comminution of mica because cavitation abrasive water jet can make full use of the three effects mentioned above. Besides high speed impacting among particles,cavitation and shearing were also enhanced due to the divergent angle at the outlet of the cavitation nozzle.A JME-200CX transmission electron microscope was used for observing the size distribution of particles.Variance analysis on the experimental results indicates that the effect of cavitation is much more significant than that of collision.The effect of pressure on comminution results becomes less with the decrease of the particle size.

  11. Abrasive water jet: a complementary tool

    Directory of Open Access Journals (Sweden)

    Duarte, J. P.

    1998-04-01

    Full Text Available The abrasive water jet is a powerful cutting tool, whose main advantages lie in the absence of thermal effects and the capability of cutting highly thick materials. Compared with Laser, the abrasive water jet allows the cutting of a larger range of thicknesses and a wider variety of materials such as: ornamental stones, metals, polymers, composites, wood, glass and ceramics. The application of this technology has suffered an extensive growth, with successful applications in varied industrial sectors like the automotive, aerospace, textile, metalworking, ornamental stones, etc. The present communication aims at introducing the abrasive water jet as a complementary tool to laser cutting, presenting its advantages by showing some documented examples of pieces cut for different industries.

    O jacto de água abrasivo é uma poderosa ferramenta de corte, tendo como principais vantagens a ausência de processo térmico e permitir o corte de elevadas espessuras. Comparativamente com o laser o jacto de água abrasivo permite cortar uma maior gama de espessuras, e uma maior diversidade de materiais: rochas ornamentais, metais, polimeros, compósitos, madeiras, vidro e cerâmicos. A aplicação desta tecnologia tem sofrido um crescimento acentuado, existindo aplicações de sucesso nos mais variados sectores industriáis como a indústria automóvel, aeroespacial, têxtil, metalomecânica e rochas ornamentáis. Esta comunição pretende apresentar o corte por jacto de agua abrasivo como uma ferramenta de corte complementar ao corte por laser, apresentando as suas vantagens documentadas através de alguns exemplos de peças executadas para as diferentes indústrias.

  12. On the abrasion of heat-treated 2.8C21Cr1Mo white cast iron

    Energy Technology Data Exchange (ETDEWEB)

    Al-Rubaie, Kassim S.; Preti, Orlando [Centro Universitario SOCIESC, Joinville (Brazil). Engenharia Mecanica; Pohl, Michael [Bochum Univ. (Germany). Inst. fuer Werkstoffe

    2016-09-15

    The abrasion behaviour of heat-treated 2.8C21Cr1Mo cast iron was studied. The specimens were destabilised at two temperatures, 980 and 1050 C, for 4 h, air hardened, and then tempered at five temperatures, 220, 320, 400, 500, and 620 C, for 2 h followed by air cooling. Using a pin-on-plate abrasion apparatus, the specimens were abraded on four types of bonded abrasives (silicon carbide, corundum, flint, and glass). The effect of work hardening on the abrasion resistance was investigated. It was found that the increase in alloy hardness produced by heat treatment had little effect on the abrasion resistance against silicon carbide or corundum; the inverse was true against flint or glass. The as-hardened structure containing 40% retained austenite gave the best abrasion resistance, whereas the hardened and tempered at 620 C showed the worst. Both bulk hardness and matrix hardness before wear correlated poorly with the abrasion resistance. Therefore, a general model ''equivalent hardness'' was developed, in which the hardness of the abraded matrix was considered. With this model, the abrasion behaviour can be clearly analysed.

  13. Creep resistant high temperature martensitic steel

    Energy Technology Data Exchange (ETDEWEB)

    Hawk, Jeffrey A.; Jablonski, Paul D.; Cowen, Christopher J.

    2017-01-31

    The disclosure provides a creep resistant alloy having an overall composition comprised of iron, chromium, molybdenum, carbon, manganese, silicon, nickel, vanadium, niobium, nitrogen, tungsten, cobalt, tantalum, boron, copper, and potentially additional elements. In an embodiment, the creep resistant alloy has a molybdenum equivalent Mo(eq) from 1.475 to 1.700 wt. % and a quantity (C+N) from 0.145 to 0.205. The overall composition ameliorates sources of microstructural instability such as coarsening of M.sub.23C.sub.6carbides and MX precipitates, and mitigates or eliminates Laves and Z-phase formation. A creep resistant martensitic steel may be fabricated by preparing a melt comprised of the overall composition followed by at least austenizing and tempering. The creep resistant alloy exhibits improved high-temperature creep strength in the temperature environment of around 650.degree. C.

  14. Creep resistant high temperature martensitic steel

    Energy Technology Data Exchange (ETDEWEB)

    Hawk, Jeffrey A.; Jablonski, Paul D.; Cowen, Christopher J.

    2015-11-13

    The disclosure provides a creep resistant alloy having an overall composition comprised of iron, chromium, molybdenum, carbon, manganese, silicon, nickel, vanadium, niobium, nitrogen, tungsten, cobalt, tantalum, boron, and potentially additional elements. In an embodiment, the creep resistant alloy has a molybdenum equivalent Mo(eq) from 1.475 to 1.700 wt. % and a quantity (C+N) from 0.145 to 0.205. The overall composition ameliorates sources of microstructural instability such as coarsening of M.sub.23C.sub.6 carbides and MX precipitates, and mitigates or eliminates Laves and Z-phase formation. A creep resistant martensitic steel may be fabricated by preparing a melt comprised of the overall composition followed by at least austenizing and tempering. The creep resistant alloy exhibits improved high-temperature creep strength in the temperature environment of around 650.degree. C.

  15. A review of engineering control technology for exposures generated during abrasive blasting operations.

    Science.gov (United States)

    Flynn, Michael R; Susi, Pam

    2004-10-01

    This literature review presents information on measures for controlling worker exposure to toxic airborne contaminants generated during abrasive blasting operations occurring primarily in the construction industry. The exposures of concern include respirable crystalline silica, lead, chromates, and other toxic metals. Unfortunately, silica sand continues to be widely used in the United States as an abrasive blasting medium, resulting in high exposures to operators and surrounding personnel. Recently, several alternative abrasives have emerged as potential substitutes for sand, but they seem to be underused Some of these abrasives may pose additional metal exposure hazards. In addition, several new and improved technologies offer promise for reducing or eliminating exposures; these include wet abrasive blasting, high-pressure water jetting, vacuum blasting, and automated/robotic systems. More research, particularly field studies, is needed to evaluate control interventions in this important and hazardous operation.

  16. Diamond-Fluoroplastic Composites for Abrasive Tools

    Science.gov (United States)

    Adrianova, O. A.; Kirillin, A. D.; Chersky, I. N.

    2001-07-01

    Composite materials based on polytetrafluoroethylene (PTFE) and natural technical diamond powders from Yakutia diamond deposits are developed. It is shown that the compositions based on PTFE and a technical diamond powder at a content of up to 60 wt.%, due to their good physicomechanical characteristics, low friction coefficient, and good wetting of diamond particles by polymer, make is possible to create abrasive tools for polishing and grinding hard metals and semiprecious and precious stones with high serviceability and operational life combined with a considerable increase in the quality of treated surfaces and operational stability of the tools. It is found that PTFE, being a more elastic and softer matrix than the traditional ones, exhibits a self-sharpening effect of diamond grains upon grinding hard surfaces, when the grains go deep into the elastic matrix, the matrix wears out, and the working part of the tool becomes enriched with the diamond powder. These conclusions are confirmed by electron microscopic investigations. It is shown that the introduction of ultradisperse fillings (up to 2 wt.%) into such compositions allows us to improve the characteristics of abrasive tools considerably, especially for grinding hard semiprecious stones. The physicomechanical and frictional characteristics of the compositions and specific examples of their application in the jewelry industry and in stone working are discussed.

  17. Ultrasonic Abrasion: An Alternative for Cavity Preparation

    Directory of Open Access Journals (Sweden)

    Áurea Simone Barrôso VIEIRA

    2007-05-01

    Full Text Available Introduction: Restorative dentistry aims to repair damages caused by caries disease. Along the years, researchers have developed effective and less invasive methods with the goal of preserving the teeth from caries destruction. Therefore, the improvement of scientific knowledge, auxiliary diagnostic systems, dental materials, and new instruments has changed the approaches and treatments in this field. In addition to conservative removal of carious tissue, patient’s comfort has also become a concern in modern dentistry.Purpose: Considering that ultrasonic abrasion has attracted great interest of dental professionals, this article discusses an alternative technique for cavity preparation by literature review, addressing its indications, contra-indications, advantages and limitations compared to the conventional high-speed method.Conclusion: There are not many studies on this subject. The available studies have demonstrated several qualities of the ultrasonic abrasion system, but some aspects remain unclear. Therefore, it is important to highlight that laboratorial and clinical studies in primary/permanent teeth should be conducted to elucidate questionable issues, such as time of cavity preparation, topography, presence of smear layer and microleakage, in order to offer safety to the extensive use of this new technology for both the professional and the patient. In this context, the dentist should always be attentive to innovations referring to minimally invasive techniques.

  18. Recent Developments in Abrasive Hybrid Manufacturing Processes

    Directory of Open Access Journals (Sweden)

    Ruszaj Adam

    2017-06-01

    Full Text Available Recent dynamic development of abrasive hybrid manufacturing processes results from application of a new difficult for machining materials and improvement of technological indicators of manufacturing processes already applied in practice. This tendency also occurs in abrasive machining processes which are often supported by ultrasonic vibrations, electrochemical dissolution or by electrical discharges. In the paper we present the review of new results of investigations and new practical applications of Abrasive Electrodischarge (AEDM and Electrochemical (AECM Machining.

  19. Abrasive Performance of Chromium Carbide Reinforced Ni3Al Matrix Composite Cladding

    Institute of Scientific and Technical Information of China (English)

    LI Shang-ping; LUO He-li; FENG Di; CAO Xu; ZHANG Xi-e

    2009-01-01

    The Microstructure and room temperature abrasive wear resistance of chromium carbide reinforced NiM3Al matrix composite cladding at different depth on nickel base alloy were investigated. The results showed that there is a great difference in microstructure and wear resistance of the Ni3 Al matrix composite at different depth. Three kinds of tests, designed for different load and abrasive size, were used to understand the wear behaviour of this material. Under all three wear conditions, the abrasion resistance of the composite cladding at the depth of 6 mm, namely NC-M2, was much higher than that of the composite cladding at the depth of 2 mm, namely NC-M1. In addition, the wear-resistant advantage of NC-M2 was more obvious when the size of the abrasive was small. The relative wear resistance of NC-M2 increased from 1.63 times to 2.05 times when the size of the abrasive decreased from 180 μm to 50μm. The mierostructure of the composite cladding showed that the size of chromium carbide particles, which was mainly influenced by cooling rate of melting pool, was a function of distance from the interface between the coating and substrate varied gradually. The chromium carbide particles near the interface were finer than that far from inter-face, which was the main reason for the different wear resistance of the composite cladding at different depth.

  20. Hydro-abrasive erosion: Problems and solutions

    Science.gov (United States)

    Winkler, K.

    2014-03-01

    The number of hydro power plants with hydro-abrasive erosion is increasing worldwide. An overall approach is needed to minimize the impact of this phenomenon. Already at the start of the planning phase an evaluation should be done to quantify the erosion and the impact on the operation. For this, the influencing parameters and their impact on the erosion have to be known. The necessary information for the evaluation comprises among others the future design, the particle parameters of the water, which will pass the turbine, and the power plant owner's framework for the future operation like availability or maximum allowable efficiency loss, before an overhaul needs to be done. Based on this evaluation of the erosion, an optimised solution can then be found, by analysing all measures in relation to investments, energy production and maintenance costs as decision parameters. Often a more erosion-resistant design, instead of choosing the turbine design with the highest efficiency, will lead to higher revenue. The paper will discuss the influencing parameters on hydro-abrasive erosion and the problems to acquire this information. There are different optimisation possibilities, which will be shown in different case studies. One key aspect to reduce the erosion and prolong the operation time of the components is to coat all relevant parts. But it is very important that this decision is taken early in the design stage, as the design has to be adapted to the requirements of the coating process. The quality of coatings and their impact on the operation will be discussed in detail in the paper as due to the non-availability of standards many questions arise in projects.

  1. Progress in abrasive and grinding technology

    CERN Document Server

    Xu, Xipeng

    2009-01-01

    The grinding and abrasive processing of materials are machining techniques which use bonded or loose abrasives to remove material from workpieces. Due to the well-known advantages of grinding and abrasive processes, advances in abrasive and grinding technology are always of great import in enhancing both productivity and component quality. In order to highlight the recent progress made in this field, the editor invited 21 world-wide contributions with the aim of gathering together all of the achievements of leading researchers into a single publication. The authors of the 21 invited papers, of

  2. Refractory, Abrasive and Other Industrial Mineral Operations

    Data.gov (United States)

    Department of Homeland Security — This map layer includes refractory, abrasive, and other industrial minerals operations in the United States. The data represent commodities covered by the Minerals...

  3. Brushing abrasion of luting cements under neutral and acidic conditions.

    Science.gov (United States)

    Buchalla, W; Attin, T; Hellwig, E

    2000-01-01

    Four resin based materials (Compolute Aplicap, ESPE; Variolink Ultra, Vivadent; C&B Metabond, Parkell and Panavia 21, Kuraray), two carboxylate cements (Poly-F Plus, Dentsply DeTrey and Durelon Maxicap, ESPE), two glass-ionomer cements (Fuji I, GC and Ketac-Cem Aplicap, ESPE), one resin-modified glass ionomer cement (Vitremer, 3M) one polyacid-modified resin composite (Dyract Cem, Dentsply DeTrey) and one zinc phosphate cement (Harvard, Richter & Hoffmann) were investigated according to their brushing resistance after storage in neutral and acidic buffer solutions. For this purpose 24 cylindrical acrylic molds were each filled with the materials. After hardening, the samples were stored for seven days in 100% relative humidity and at 37 degrees C. Subsequently, they were ground flat and polished. Then each specimen was covered with an adhesive tape leaving a 4 mm wide window on the cement surface. Twelve samples of each material were stored for 24 hours in a buffer solution with a pH of 6.8. The remaining 12 samples were placed in a buffer with a pH of 3.0. All specimens were then subjected to a three media brushing abrasion (2,000 strokes) in an automatic brushing machine. Storage and brushing were performed three times. After 6,000 brushing strokes per specimen, the tape was removed. Brushing abrasion was measured with a computerized laser profilometer and statistically analyzed with ANOVA and Tukey's Standardized Range Test (p < or = 0.05). The highest brushing abrasion was found for the two carboxylate cements. The lowest brushing abrasion was found for one resin based material, Compolute Aplicap. With the exception of three resin-based materials, a lower pH led to a higher brushing abrasion.

  4. Freezing resistance of high iron phoasphoaluminate cement

    Science.gov (United States)

    Zhang, S. X.; Lu, L. C.; Wang, S. D.; Zhao, P. Q.; Gong, C. C.

    2017-03-01

    The influence of freeze-thaw cycle on the mechanical properties of high iron phoasphoaluminate cement was investigated in the present study. The visual examination was conducted to evaluate the surface damage. The deterioration considering the weight loss, modulus loss of relative dynamic elastic and strength loss of mortar were also investigated. The morphology of hydration products were analysed by SEM. Compared with ordinary Portland cement and sulphoaluminate cement, the frost resistance of high iron phosphoraluminate cement is better. Hydration products of high iron phoasphoaluminate cement contain sheet crystals, and a lot of gel form a dense three-dimensional network structure, which results in a lower porosity. Different from ordinary Portland cement, the hydration product of high iron phoasphoaluminate cement does not contain Ca(OH)2, and low alkalinity reduces its osmotic pressure. The lower porosity and osmotic pressure are the two main reasons which causes in the higher frost resistance of high iron phoasphoaluminate cement.

  5. Effect of SiO2 on the Abrasion Resistance of E-coatings on Magnesium Alloy%SiO2对镁合金阴极电泳涂层耐磨性的影响

    Institute of Scientific and Technical Information of China (English)

    朱阮利; 张津; 高帅; 倪娜

    2015-01-01

    ABSTRACT:Objective To improve the abrasion resistance of organic coating on magnesium alloys. Methods In this paper, SiO2 powders were modified with KH450 silane and dispersed in electrophoretic paint. The surface of magnesium alloys was modified by KH460 silane,and then composite cathode electrophoresis coatings were prepared on it. The pencil hardness test, friction and wear test, circle adhesion method,NMP ( n methyl pyrrolidone) test and Machu test were taken to value the hardness, wear resistance, adhesion, anti-swelling properties of NMP and corrosion resistance of electrophoresis cathode coatings, respectively. Their morphol-ogies were studied by SEM and optical microscopy ( OM) . Results The pencil hardness of the coating,which was prepared on the magnesium alloy modified with KH460, was improved from 4H to 5H by adding SiO2 powders and the corrosion resistance was also increased. And their adhesion and anti-swelling properties of NMP were still kept at 1 class and >120 h respectively. The original coating and the coating containing Nano SiO2 powder, both prepared on the magnesium alloy modified with KH460, had good wear resistance, and their ratios of wear scar depth and coating thickness were 0. 47 and 0. 475 respectively, their friction coefficients were lower than 0. 4. The coating prepared directly on magnesium alloy and the coating containing Micron SiO2 powder prepared on the magnesium alloy modified with KH460 had poor wear resistance, and their ratios of wear scar depth and coating thickness were 0. 665 and 0. 673 respectively, friction coefficients of them were higher than 0. 7. The mainly wear failure mechanism of the four coatings was fatigue failure. Conclusion The addition of SiO2 powder can improve the corrosion resistance and pencil hardness of coatings effectively, and did not decrease adhesion and anti-swelling properties of NMP. The pretreatment of magnesium alloy with silane and the addition of Nano SiO2 in the electrophoretic paint can

  6. High Impedance Comparator for Monitoring Water Resistivity.

    Science.gov (United States)

    Holewinski, Paul K.

    1984-01-01

    A high-impedance comparator suitable for monitoring the resistivity of a deionized or distilled water line supplying water in the 50 Kohm/cm-2 Mohm/cm range is described. Includes information on required circuits (with diagrams), sensor probe assembly, and calibration techniques. (JN)

  7. A Study of the Pickup of Abrasive Particles during Abrasion of Annealed Aluminum on Silicon Carbide Abrasive Papers,

    Science.gov (United States)

    annealed aluminium during abrasion on silicon carbide abrasive papers. Neither optical nor scanning electron microscopy adequately characterises the...despite its limitations when examining rough surfaces. The present results show that the pickup of silicon carbide particles increases with increase in

  8. Structural transformations of amorphous iron-based alloys upon abrasive and thermal treatments

    Science.gov (United States)

    Korshunov, L. G.; Shabashov, V. A.; Litvinov, A. V.; Chernenko, N. L.

    2010-05-01

    Wear resistance and structural changes have been investigated in amorphous alloys Fe64Co30Si3B3 and Fe73.5Nb3Cu1Si13.5B9 upon wear using a fixed abrasive. The structural studies have been performed by the methods of metallography, electron microscopy, and Mössbauer spectroscopy. It has been shown that the abrasive resistance of amorphous alloys is 1.6-3.1 times lower than that of high-carbon tool steels, which have a close level of hardness. The low abrasive wear resistance of amorphous alloys is caused by the deformation softening of the alloy surface in the process of wear. The major volume of the deformed surface layer of the alloys preserves the amorphous state. Its structural changes upon wear are characterized by the formation of inhomogeneities (fragments with a size of 10-50 nm) and by a decrease in the width of the strongest “halo” in the selected-area electron-diffractions patterns. In the amorphous matrix of the Fe64Co30Si3B3 alloy, a strong magnetic texture is formed and a redistribution of atoms occurs, which leads to an increase in the local shortrange order corresponding to FeB, Fe2B, Fe3B and α-Fe phases. In microvolumes of a thin (several μm) surface layer, the formation of a nanocrystalline structure (on the order of several volume %) was revealed. A tempering of the Fe73.5Cu1Nb3S13.5B9 alloy at temperatures below 500°C does not affect the hardness and wear resistance of the alloy. At 500°C, there occurs an increase in microhardness and wear resistance of the Fe73.5Cu1Nb3S13.5B9 alloy as a result of the formation in it of a nanocrystalline structure with the retention of a certain amount of the amorphous phase. The complete crystallization of the alloy at 540°C increases the brittleness of the alloy, which leads to a sharp reduction in its wear resistance.

  9. 21 CFR 872.6010 - Abrasive device and accessories.

    Science.gov (United States)

    2010-04-01

    ... (CONTINUED) MEDICAL DEVICES DENTAL DEVICES Miscellaneous Devices § 872.6010 Abrasive device and accessories... disk, guard for an abrasive disk, abrasive point, polishing agent strip, and polishing wheel....

  10. Effect of microstructure on abrasion amount of steel balls for mill%显微组织对球磨机钢球磨损量的影响

    Institute of Scientific and Technical Information of China (English)

    张达富; 刘锦燕; 陈义

    2016-01-01

    Effect of microstructure on abrasion of steel balls by two different heat-treatment was studied by the abrasion-test machine,metalloscope and scanning electron microscopy (SEM) .The results show that the abrasion amount of high hardness steel balls with martensite microstructure is larger,and the relatively low hardness of tempered martensite and retained austenite erosion rate is lower.It is found that the abrasion mechanism of steel balls is given priority with peeling method,which indicates that the wear resistance of steel balls is directly related to the microstructure.%分别采用磨损试验机、金相显微镜和扫描电镜(SEM)等研究了两种热处理工艺下的钢球显微组织对磨损量的影响.结果表明,硬度较大的含马氏体组织的钢球磨损量较大,而硬度相对较低的回火马氏体+残留奥氏体磨损量较低.钢球的磨损机理以剥落方式为主,这说明钢球的耐磨性与显微组织有直接关系.

  11. RESIZING OF THE CRANIOMANDIBULAR RELATION IN THE REHABILITATION OF DENTAL ABRASION

    Directory of Open Access Journals (Sweden)

    Delia BAHRIM

    2016-03-01

    Full Text Available Dental abrasion appears as a complex phenomenon among the multitude of clinical manifestations occurring in patients who require a complex oral rehabilitation. The therapeutical solutions for such cases are quite elaborate, involving interdisciplinary contributions from the part of various specialists.Obviously, elucidation of the complex cases of dental abrasion is possible when their standardized classification and, equally, a well-established therapeutical conduct, considering the class of dental abrasion, are available.Considering the advance of the adhesive techniques, the conservative treatment of dental abrasion is more indicated than the conventional method.Consequently, a 3-stage protocol of coronary reconstruction is recommended in cases of erosion with undersizing of the lower segment. The immediate aesthetic results are satisfacatory for the patient, as well as the functional ones, not requiring longer accomodation times. The reconstructions are resistant, due to the progress recorded by the adhesive techniques and composite resins (nano-hybrids, nano-composites.

  12. Restorative resins: abrasion vs. mechanical properties.

    Science.gov (United States)

    Jørgensen, K D

    1980-12-01

    The purpose of the present work was to examine whether it is possible by simple and reliable laboratory tests to evaluate the abrasion by food of Class 1 restorative resins. The results point to the following main conclusions: for the smooth-surface resins, i.e. the micro-filled composite and the unfilled resins, the Wallace hardness test appears to be a valid parameter for abrasion; the greater the depth of penetration of the Vickers diamond of this apparatus, the more severe abrasion is to be expected. The mode of abrasion in this type of resin is scratching. Porosity in the resins strongly enhances the abrasion. For the rough-surface resins, i.e. the conventional composites, a dual effect of the filler particles was concluded. The filler particles on the one hand protect the matrix against abrasion, but cause, on the other hand, in time an increase of the surface roughness of the composite and thereby via increased friction an increase of the abrasion. Considerations on possible ways to improve the present-day restorative resins are presented. It is stressed that the results obtained refer only to abrasion of Class 1 fillings by food.

  13. Dynamic Mechanical Analysis and Three-Body Abrasive Wear Behaviour of Thermoplastic Copolyester Elastomer Composites

    Directory of Open Access Journals (Sweden)

    Hemanth Rajashekaraiah

    2014-01-01

    Full Text Available Various amounts of short fibers (glass and carbon and particulate fillers like polytetrafluoroethylene (PTFE, silicon carbide (SiC, and alumina (Al2O3 were systematically introduced into the thermoplastic copolyester elastomer (TCE matrix for reinforcement purpose. The mechanical properties such as storage modulus, loss modulus, and Tan δ by dynamic mechanical analysis (DMA and three-body abrasive wear performance on a dry sand rubber wheel abrasion tester have been investigated. For abrasive wear study, the experiments were planned according to L27 orthogonal array by considering three factors and three levels. The complex moduli for TCE hybrid composites were pushed to a higher level relative to the TCE filled PTFE composite. At lower temperatures (in the glassy region, the storage modulus increases with increase in wt.% of reinforcement (fiber + fillers and the value is maximum for the composite with 40 wt.% reinforcement. The loss modulus and damping peaks were also found to be higher by the incorporation of SiC and Al2O3 microfillers. The routine abrasive wear test results indicated that TCE filled PTFE composite exhibited better abrasion resistance. Improvements in the abrasion resistance, however, have not been achieved by short-fiber and particlaute filler reinforcements. From the Taguchi’s experimental findings, optimal combination of control factors were obtained for minimum wear volume and also predictive correlations were proposed. Further, the worn surface morphology of the samples was discussed.

  14. A physically-based abrasive wear model for composite materials

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Gun Y.; Dharan, C.K.H.; Ritchie, Robert O.

    2001-05-01

    A simple physically-based model for the abrasive wear of composite materials is presented based on the mechanics and mechanisms associated with sliding wear in soft (ductile) matrix composites containing hard (brittle) reinforcement particles. The model is based on the assumption that any portion of the reinforcement that is removed as wear debris cannot contribute to the wear resistance of the matrix material. The size of this non-contributing portion of the reinforcement is estimated by modeling the three primary wear mechanisms, specifically plowing, interfacial cracking and particle removal. Critical variables describing the role of the reinforcement, such as its relative size and the nature of the matrix/reinforcement interface, are characterized by a single contribution coefficient, C. Predictions are compared with the results of experimental two-body (pin-on drum) abrasive wear tests performed on a model aluminum particulate-reinforced epoxy matrix composite material.

  15. Influence of Processing and Heat Treatment on Corrosion Resistance and Properties of High Alloyed Steel Coatings

    Science.gov (United States)

    Hill, Horst; Weber, Sebastian; Raab, Ulrich; Theisen, Werner; Wagner, Lothar

    2012-09-01

    Corrosion and abrasive wear are two important aspects to be considered in numerous engineering applications. Looking at steels, high-chromium high-carbon tool steels are proper and cost-efficient materials. They can either be put into service as bulk materials or used as comparatively thin coatings to protect lower alloyed construction or heat treatable steels from wear and corrosion. In this study, two different corrosion resistant tool steels were used for the production of coatings and bulk material. They were processed by thermal spraying and super solidus liquid phase sintering as both processes can generally be applied to produce coatings on low alloyed substrates. Thermally sprayed (high velocity oxygen fuel) coatings were investigated in the as-processed state, which is the most commonly used condition for technical applications, and after a quenching and tempering treatment. In comparison, sintered steels were analyzed in the quenched and tempered condition only. Significant influence of alloy chemistry, processing route, and heat treatment on tribological properties was found. Experimental investigations were supported by computational thermodynamics aiming at an improvement of tribological and corrosive resistance.

  16. Mullite—corundum Refractories with High Creep Resistance

    Institute of Scientific and Technical Information of China (English)

    LIANGYong-be; LINan; 等

    1996-01-01

    Mullite-corundum bricks and kiln furni-ture with high creep resistance and good thermal shock resistance were fabricated based on low cost raw materials,the approaches of introducing some additives and optimisig,chemical composition and partical size were mployed to produce a high temperature matrix phase with high creep resistance and good thermal shock resistance.

  17. Abrasive wear characteristics and mechanisms of Al2O3/PA1010 composite coatings

    Institute of Scientific and Technical Information of China (English)

    JIA Xian; LING Xiaomei

    2004-01-01

    The abrasive wear characteristics of Al2O3/PA1010 composite coatings on the surface of quenched and low-temperature temper steel 45 were tested on the mmplate abrasive wear testing machine and the same uncoated steel 45 was used as a reference material. Experimental results showed that the abrasive wear resistance of Al2O3//PAl010 composite coatings has a good linear relationship with the volume fraction of Al2O3 particles in Al2O3/PAl010 composite coatings, and the linear correlative coefficient is 0.979. Under the experimental conditions, the size of Al2O3 particles (40.5-161.0 μm) has little influence on the abrasive wear resistance of Al2O3/PA l010 composite coatings. By treating the surface of Al2O3 particles with a suitable bonding agent, the distribution of Al2O3 particles in matrix PAl010 is more homogeneous and the bonding state between Al2O3 particles and matrix PAl010 is better. Therefore, the ml2O3 particles in Al2O3/PA1010 composite coatings make the Al2O3/PAl010 composite coatings have better abrasive wear resistance than PA1010 coatings. The wear resistance of Al2O3/PA 1010 composite coatings is about 45% compared with that of steel 45.

  18. Study on jet type impact mill for concrete and design for abrasive jet system of pre-mixing type%喷射式混凝土冲磨机及其前混合式磨料喷射系统设计研究

    Institute of Scientific and Technical Information of China (English)

    李浩平; 李峰; 张涛

    2011-01-01

    研究了混凝土抗冲刷磨损试验中的旋转喷射式试验原理,分析了磨料水射流工作原理及工作特点,并将前混合式磨料射流原理引入到水砂喷射系统中,研制了旋转喷射式混凝土抗冲耐磨试验机.本喷射系统特点:冲刷状况更接近混凝土真实工况,冲击力大,冲刷范围广,速度高,冲磨效果好,能够有效地对不同配合比混凝土的抗冲磨性能作出比较.%The principle of rotating-jet mode test for concrete under abrasion resistance test is studied in it as well as the working principle and characteristics of abrasive water jet is analyzed,then the principle of abrasive jet of pre-mixing type is introduced into the water sand jet system. Thus rotating-jet mode abrasion resistance testing machine for concrete has been developed which is characterized with erosion much closer to the real condition of concrete ,great impact,large erosion area,high speed,good erosion effect,and comparing on abrasion resistance performance can be effectively carried out for concrete with different proportion.

  19. High counting rate resistive-plate chamber

    Science.gov (United States)

    Peskov, V.; Anderson, D. F.; Kwan, S.

    1993-05-01

    Parallel-plate avalanche chambers (PPAC) are widely used in physics experiments because they are fast (less than 1 ns) and have very simple construction: just two parallel metallic plates or mesh electrodes. Depending on the applied voltage they may work either in spark mode or avalanche mode. The advantage of the spark mode of operation is a large signal amplitude from the chamber, the disadvantage is that there is a large dead time (msec) for the entire chamber after an event. The main advantage of the avalanche mode is high rate capability 10(exp 5) counts/mm(sup 2). A resistive-plate chamber (RPC) is similar to the PPAC in construction except that one or both of the electrodes are made from high resistivity (greater than 10(exp 10) Omega(cm) materials. In practice RPC's are usually used in the spark mode. Resistive electrodes are charged by sparks, locally reducing the actual electric field in the gap. The size of the charged surface is about 10 mm(sup 2), leaving the rest of the detector unaffected. Therefore, the rate capability of such detectors in the spark mode is considerably higher than conventional spark counters. Among the different glasses tested the best results were obtained with electron type conductive glasses, which obey Ohm's law. Most of the work with such glasses was done with high pressure parallel-plate chambers (10 atm) for time-of-flight measurements. Resistive glasses have been expensive and produced only in small quantities. Now resistive glasses are commercially available, although they are still expensive in small scale production. From the positive experience of different groups working with the resistive glasses, it was decided to review the old idea to use this glass for the RPC. This work has investigated the possibility of using the RPC at 1 atm and in the avalanche mode. This has several advantages: simplicity of construction, high rate capability, low voltage operation, and the ability to work with non-flammable gases.

  20. Development of wear resistant nanostructured duplex coatings by high velocity oxy-fuel process for use in oil sands industry.

    Science.gov (United States)

    Saha, Gobinda C; Khan, Tahir I; Glenesk, Larry B

    2009-07-01

    Oil sands deposits in Northern Alberta, Canada represent a wealth of resources attracting huge capital investment and significant research focus in recent years. As of 2005, crude oil production from the current oil sands operators accounted for 50% of Canada's domestic production. Alberta's oil sands deposits contain approximately 1.7 trillion barrels of bitumen, of which over 175 billion are recoverable with current technology, and 315 billion barrels are ultimately recoverable with technological advances. A major problem of operating machinery and equipment in the oil sands is the unpredictable failure from operating in this highly aggressive environment. One of the significant causes of that problem is premature material wear. An approach to minimize this wear is the use of protective coatings and, in particular, a cermet thin coating. A high level of coating homogeneity is critical for components such as bucketwheels, draglines, conveyors, shovels, heavyhauler trucks etc. that are subjected to severe degradation through abrasive wear. The identification, development and application of optimum wear solutions for these components pose an ongoing challenge. Nanostructured cermet coatings have shown the best results of achieving the degree of homogeneity required for these applications. In this study, WC-17Co cermet powder with nanocrystalline WC core encapsulated with 'duplex' Co layer was used to obtain a nanostructured coating. To apply this coating, high velocity oxy-fuel (HVOF) thermal spraying technique was used, as it is known for producing wear-resistant coatings superior to those obtained from plasma-based techniques. Mechanical, sliding wear and microstructural behavior of the coating was compared with those of the microstructured coating obtained from spraying WC-10Co-4Cr cermet powder by HVOF technique. Results from the nanostructured coating, among others, showed an average of 25% increase in microhardness, 30% increase in sliding wear resistance and

  1. Abrasion Testing of Critical Components of Hydrokinetic Devices

    Energy Technology Data Exchange (ETDEWEB)

    Worthington, Monty [ORPC Alaska; Ali, Muhammad [Ohio University; Ravens, Tom [University of Alaska Anchorage

    2013-12-06

    The objective of the Abrasion Testing of Critical Components of Hydrokinetic Devices (Project) was to test critical components of hydrokinetic devices in waters with high levels of suspended sediment – information that is widely applicable to the hydrokinetic industry. Tidal and river sites in Alaska typically have high suspended sediment concentrations. High suspended sediment also occurs in major rivers and estuaries throughout the world and throughout high latitude locations where glacial inputs introduce silt into water bodies. In assessing the vulnerability of technology components to sediment induced abrasion, one of the greatest concerns is the impact that the sediment may have on device components such as bearings and seals, failures of which could lead to both efficiency loss and catastrophic system failures.

  2. Application of pre-mixed abrasive water jet to cutting of mine high-pressure hoses%前混合蘑料水射流在矿用高压胶管切割中的应用

    Institute of Scientific and Technical Information of China (English)

    张东速; 陈斌; 董祖伟; 杨立志

    2011-01-01

    煤炭生产过程中,高压胶管的应用十分广泛,一旦损坏更换比较困难.由于矿井下安全生产的要求,常用的切割方法又不能满足要求.笔者通过分析高压胶管经常出现的问题,提出了将前混合磨料水射流技术应用于切割高压胶管.实践证明,该技术不仅满足矿井下的安全使用要求,而且切割的效果好、效率高.%High-pressure hose is widely used in coal production, but it is uneasy to replace once damaged.Due to the underground safe production, common cutting methods cannot meet the safety requirements.The paper analyzes problems of high-pressure hoses and proposes the application of pre-mixed abrasive water jet technology to the cutting of high-pressure hoses.The experiments show that the technology not only meets the requirements of underground safe production, but has good cutting effect and high efficiency.

  3. Life cycle and sustainability of abrasive tools

    CERN Document Server

    Linke, Barbara

    2016-01-01

    This monograph focuses on abrasive tools for grinding, polishing, honing, and lapping operations. The book describes the life cycle of abrasive tools from raw material processing of abrasive grits and bonding, manufacturing of monolithic or multi-layered tools, tool use to tool end-of-life. Moreover, this work highlights sustainability challenges including economic, environmental, social and technological aspects. The target audience primarily comprises research and industry experts in the field of manufacturing, but the book may also be beneficial for graduate students.

  4. Optimisation of Heat Treatment for Steel Stressed by Abrasive Erosive Degradation

    Directory of Open Access Journals (Sweden)

    Jiří Votava

    2016-01-01

    Full Text Available The aim of the present publication is the analysis of refined steels designed for conditions with increased abrasive stress (102Cr6, 54SiCr6, 25CrMo4 and 15230 – does not have DIN equivalent. These include mainly mechanical components used as replaceable parts in machines for tillage, such as plough blades and chisels. The experimental part is focused on the issue of heat treatment of steel materials, which are usually used for the production of machine parts intended for tools designed to withstand abrasive stress. The suitability of individual materials for the production of tools for tillage will be evaluated based on the results of mechanical tests. These include the analysis of the structure of the given material, its hardness (ČSN EN ISO 6508-1 and impact toughness (ČSN EN 10045-1. Microhardness of individual structural components was also measured. The analysis was processed on a metallographic microscope. The individual tests of abrasive resistance are divided between interaction of two objects and a combination of abrasive erosive wear. Laboratory tests were performed on an abrasive cloth (ČSN 01 5084 and in Bond’s drum apparatus (this experiment is not standardized. Based on the results of the individual measurements it is possible to make recommendation of a suitable heat treatment of tested materials for environments with considerable abrasive stress.

  5. Analysis of abrasive wear behavior of PTFE composite using Taguchi’s technique

    Directory of Open Access Journals (Sweden)

    Yusuf Şahin

    2015-12-01

    Full Text Available Polymeric composites are widely used for structural, aerospace, and automobile sectors due to their good combination of high specific strength and specific modulus. These two main characteristics make these materials attractive, compared to conventional materials like metal or alloy ones. Some of their typical benefits include easy processing, corrosion resistance, low friction, and damping of noise and vibrations. Wear behavior of Polytetrafluoroethylenes (PTFE and its composites including glass-filled composites and carbon-filled composites are investigated using a pin-on-disc configuration. A plan of experiments in terms of Taguchi technique is carried out to acquire data in controlled way. An orthogonal array (L9 and the analysis of variance are employed to investigate the influence of process parameters on the wear of these composites. Volume loss increased with abrasive size, load, and distance. Furthermore, specific wear rate decreased with increasing grit size, load, sliding distance, whereas, slightly with compressive strength. Optimal process parameters, which minimize the volume loss, were the factor combinations of L1, G3, D1, and C3. Confirmation experiments were conducted to verify the optimal testing parameters. It was found that in terms of volume loss, there was a good agreement between the estimated and the experimental value of S/N ratio with an error of 1.604%. Moreover, abrasive size, load, and sliding distance exerted a great effect on the specific wear rate, at 51.14, 27.77, and 14.70%, respectively.

  6. Failure Mechanism of the Material Cut by High-pressure Abrasive Water Jet%高压磨料水射流切割中材料破坏机理的分析

    Institute of Scientific and Technical Information of China (English)

    王海宇; 王育立; 康灿

    2012-01-01

    As a kind of cold cutting technology, high-pressure water jet cutting has dlstmcnve advantages over other processing methods. Analysis of failure mode of the material cut by high-pressure abrasive water jet (AWJ) machine and observation under scanning electron microscope (SEM) were carried out. It indicates that there are two types of failure modes generated by AWJ, plastic failure and brittle failure and the surface quality of brittle failure is superior to that of plastic damage area. Analysis of failure mechanism of water jet shows that surface hardening of water jet induces the brittle failure in the initial period and the layer flake morphology which is relatively smooth. When the water jet gets diffused and the energy involved is insufficient to realize surface hardening, the grinding and ploughing function of abrasive roughen the surface.%高压水射流切割是一种冷态切割技术,相比其他加工方式具有其独到的优势。对高压水射流切割试样的实验研究,用扫描电镜对切割断面进行观测,分析了高压水射流对材料的破坏方式。研究表明,射流对固体材料的破坏方式主要有两种:塑性破坏和脆性破坏,脆性破坏区的表面质量优于塑性破坏区。对水射流的破坏机理分析表明,射流对表层金属的硬化作用,导致了在起始阶段内,材料呈现脆性破坏,电镜扫描图上呈现层片状剥离的形貌,切割面相对光滑。在射流能量耗散之后,不足以实现表层硬化,磨料的磨削"、犁耕"使断面粗糙度上升。

  7. Abrasion behavior of graphite pebble in lifting pipe of pebble-bed HTR

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Ke; Su, Jiageng [Institute of Nuclear and New Energy Technology, Advanced Nuclear Energy Technology Cooperation Innovation Center, The Key Laboratory of Advanced Nuclear Engineering and Safety, Ministry of Education, Beijing 10084 (China); Zhou, Hongbo [Institute of Nuclear and New Energy Technology, Advanced Nuclear Energy Technology Cooperation Innovation Center, The Key Laboratory of Advanced Nuclear Engineering and Safety, Ministry of Education, Beijing 10084 (China); Chinergy Co., LTD., Beijing 100193 (China); Peng, Wei; Liu, Bing [Institute of Nuclear and New Energy Technology, Advanced Nuclear Energy Technology Cooperation Innovation Center, The Key Laboratory of Advanced Nuclear Engineering and Safety, Ministry of Education, Beijing 10084 (China); Yu, Suyun, E-mail: suyuan@tsinghua.edu.cn [Center for Combustion Energy, The Key Laboratory for Thermal Science and Power Engineering, Ministry of Educations, Tsinghua University, Beijing 10084 (China)

    2015-11-15

    Highlights: • Quantitative determination of abrasion rate of graphite pebbles in different lifting velocities. • Abrasion behavior of graphite pebble in helium, air and nitrogen. • In helium, intensive collisions caused by oscillatory motion result in more graphite dust production. - Abstract: A pebble-bed high-temperature gas-cooled reactor (pebble-bed HTR) uses a helium coolant, graphite core structure, and spherical fuel elements. The pebble-bed design enables on-line refueling, avoiding refueling shutdowns. During circulation process, the pebbles are lifted pneumatically via a stainless steel lifting pipe and reinserted into the reactor. Inevitably, the movement of the fuel elements as they recirculate in the reactor produces graphite dust. Mechanical wear is the primary source of graphite dust production. Specifically, the sources are mechanisms of pebble–pebble contact, pebble–wall (structural graphite) contact, and fuel handling (pebble–metal abrasion). The key contribution to graphite dust production is from the fuel handling system, particularly from the lifting pipe. During pneumatic lift, graphite pebbles undergo multiple collisions with the stainless steel lifting pipe, thereby causing abrasion of the graphite pebbles and producing graphite dust. The present work explored the abrasion behavior of graphite pebble in the lifting pipe by measuring the abrasion rate at different lifting velocities. The abrasion rate of the graphite pebble in helium was found much higher than those in air and nitrogen. This gas environment effect could be explained by either tribology behavior or dynamic behavior. Friction testing excluded the possibility of tribology reason. The dynamic behavior of the graphite pebble was captured by analysis of the audio waveforms during pneumatic lift. The analysis results revealed unique dynamic behavior of the graphite pebble in helium. Oscillation and consequently intensive collisions occur during pneumatic lift, causing

  8. Performance of recycling abrasives in rock cutting by abrasive water jet

    Institute of Scientific and Technical Information of China (English)

    Gokhan Aydin

    2015-01-01

    Rock cutting performance of recycling abrasives was investigated in terms of cutting depth, kerf width, kerf taper angle and surface roughness. Gravity separation technique was employed to separate the abrasives and the rock particles. The recycling abrasive particles were then dried and sieved for determination of their disintegration behaviors. Before each cutting with recycling abrasives, the abrasive particles less than 106mm were screened out. It is revealed that a considerable amount of used abrasives can be effectively reused in the rock cutting. The reusabilities of abrasives are determined as 81.77%, 57.50%, 34.37%and 17.72%after the first, second, third and fourth cuttings, respectively. Additionally, it is determined that recycling must be restricted three times due to the excessive disintegration of abrasives with further recycling. Moreover, it is concluded that cutting depth, kerf width and surface roughness decreases with recycling. No clear trend is found between the kerf taper angle and recycling. Particle size distribution is determined as an important parameter for improving the cutting performance of recycling abrasives.

  9. The measurement of abrasive particles velocities in the process of abrasive water jet generation

    Science.gov (United States)

    Zeleňák, Michal; Foldyna, Josef; Říha, Zdeněk

    2014-08-01

    An optimization of the design of the abrasive cutting head using the numerical simulation requires gathering as much information about processes occurring in the cutting head as possible. Detailed knowledge of velocities of abrasive particles in the process of abrasive water jet generation is vital for the verification of the numerical model. A method of measurement of abrasive particles at the exit of focusing tube using the FPIV technique was proposed and preliminary tests are described in the paper. Results of analysis of measured velocity fields are presented in the paper.

  10. 高压磨料射流割缝技术在“三软”不稳定煤层中的应用%Application of high pressure abrasive jet cutting technology on 'three soft' unstable coal seams

    Institute of Scientific and Technical Information of China (English)

    饶培军; 李宝玉; 毛凯昭

    2013-01-01

    In order to solve the outburst of three soft' coal seams, the paper theoretically studied the feasibility of high pressure abrasive jet in pressure relief and penetration increase, and analyzed the gas variation of flow state of the coal seam cut 7.5 m in length in combination with software RFPA2D-Flow. The results of test conducted on working face of Daping Mine showed that the high pressure water jet effectively broadened the gas relief channel, increased the tunneling velocity of single cycle, and decreased coal gas pressure and enhanced the penetration coefficient of coal seam.%为了解决“三软”煤层的突出问题,从理论上分析了高压磨料射流在卸压增透方面的可行性,并结合RFPA2D-Flow软件分析了割缝7.5 m时煤层内瓦斯压力变化和流动情况.在大平矿工作面进行的试验结果表明,高压磨料射流技术能够有效增加瓦斯释放通道,提高单循环掘进速度,降低煤体瓦斯压力,提高煤层透气性系数.

  11. Third abrasive wear mode: is it possible?

    Directory of Open Access Journals (Sweden)

    Ronaldo Câmara Cozza

    2014-04-01

    Full Text Available The objective of this paper is to propose an initial discussion on the characterization of a third abrasive wear mode. The results obtained in a previous work [1] under different test conditions revealed the occurrence of the superposition of the “rolling” and “grooving” abrasive wear modes. This phenomenon was denoted “micro-rolling abrasion” due to the observation that “rolling abrasion” was found to act on “grooving abrasion”.

  12. To Evaluate Effect of Airborne Particle Abrasion using Different Abrasives Particles and Compare Two Commercial Available Zirconia on Flexural Strength on Heat Treatment

    Science.gov (United States)

    Prasad, Hari A.; Pasha, Naveed; Hilal, Mohammed; Amarnath, G. S.; Kundapur, Vinaya; Anand, M; Singh, Sumeet

    2017-01-01

    Background and objective: The popularity of ceramic restorations can be attributed to its life-like appearance, durability and biocompatibility and therefore ceramic restorations have been widely used for anterior and posterior teeth. Ceramic restorations have esthetic and biocompatible advantages but low fracture resistance. Since it has high flexural strength and fracture resistance, yttria-stabilized tetragonal zirconia polycrystal (Y-TZP) is the dental material most commonly used for the core of ceramic crowns and fixed dental prosthesis. In spite of improved mechanical properties, acceptable marginal adaptation and biocompatibility the whitish opacity of zirconia is an obvious esthetic disadvantage. The zirconia framework is often veneered with conventional feldspathic porcelain to achieve a natural appearance. However it is difficult to achieve sufficient bond strength between zirconia and the veneering material. Achieving sufficient bond strength between the veneering ceramic and the zirconia core is a major challenge in the long term clinical success of veneered zirconia restorations. The main objective of this study is to evaluate the effect of different surface treatments on the fracture strength of the two commercially available Zirconia namely Ceramill and ZR-White (AMANNGIRRBACH and UPCERA) respectively. Method: Two commercially available pre-sinteredyttrium stabilized Zirconia blanks (ZR-White and Ceramill) from AMANNGIRRBACH and UPCERA respectively are used to produce the disc shaped specimens of size (15.2 ± 0.03 mm in diameter and 1.2 ± 0.03 mm thick) from each Zirconia blank. All disc shaped specimens are heated at 1200°C in a furnace for 2 hours to form homogenous tetragonal ZrO2. The dimensions of the specimens are measured with a digital caliper (aerospace). The thickness and diameter of each specimen are calculated as the means of 3 measurements made at random sites. 80 discs from each Zirconia blank are divided into ten groups of 8

  13. Optimization of Abrasive Water Jet Cutting of Ductile Materials

    Institute of Scientific and Technical Information of China (English)

    Asif IQBAL; Naeem U DAR; Ghulam HUSSAIN

    2011-01-01

    Full factorial design of experiments was developed in order to investigate the effects of jet pressure, abrasive mixing rate, cutting feed, and plate thickness upon three response variables, surface finish of cutting wear zone, percentage proportion of striation free area, and maximum width of cut. The set of sixteen experiments was performed on each of the following two ductile materials: AISI 4340 (high strength low alloy steel, hardened to 49HRc) and Aluminum 2219. Analysis of Variance (ANOVA) was performed on experimental data in order to determine the significance of effects of different parameters on the performance measures. It was found that cutting feed and thickness were highly influential parameters, while abrasive mixing rate is influential upon surface roughness only. Strong interaction was found between jet pressure and workpiece material.Multi-criteria numerical optimization was performed in order to simultaneously maximize/minimize different combinations of performance measures.

  14. Characteristics and mechanism of abrasive wear for thermoplastic polymers

    Institute of Scientific and Technical Information of China (English)

    Xian Jia; Xiaomei Ling

    2003-01-01

    Abrasive wear characteristics of polyethylene, polystyrene, polymethylmethacrylate, nylon 1010 and polyvinyl chloride were investigated. The volume relative wear resistance coefficients of these thermoplastic polymers are 18%-35 % (hardened and low temperature tempered steel 45 was used as a comparing material), and have a linear correlation with square roots of their cohesive energy densities. The coefficients of linear correlation is 0.949. Wear morphologies were observed by scanning electron microscope (SEM). Main wear mechanism of the thermoplastic polymers includes brittle breaking for the hard and brittle polymers & plowing and fatiguing for the soft and tough ones.

  15. High Radiation Resistance IMM Solar Cell

    Science.gov (United States)

    Pan, Noren

    2015-01-01

    Due to high launch costs, weight reduction is a key driver for the development of new solar cell technologies suitable for space applications. This project is developing a unique triple-junction inverted metamorphic multijunction (IMM) technology that enables the manufacture of very lightweight, low-cost InGaAsP-based multijunction solar cells. This IMM technology consists of indium (In) and phosphorous (P) solar cell active materials, which are designed to improve the radiation-resistant properties of the triple-junction solar cell while maintaining high efficiency. The intrinsic radiation hardness of InP materials makes them of great interest for building solar cells suitable for deployment in harsh radiation environments, such as medium Earth orbit and missions to the outer planets. NASA Glenn's recently developed epitaxial lift-off (ELO) process also will be applied to this new structure, which will enable the fabrication of the IMM structure without the substrate.

  16. Mechanical Properties and Corrosion-Abrasion Wear Behavior of Low-Alloy MnSiCrB Cast Steels Containing Cu

    Science.gov (United States)

    Luo, Kaishuang; Bai, Bingzhe

    2011-01-01

    Two medium carbon low-alloy MnSiCrB cast steels containing different Cu contents (0.01 wt pct and 0.62 wt pct) were designed, and the effect of Cu on the mechanical properties and corrosion-abrasion wear behavior of the cast steels was studied. The results showed that the low-alloy MnSiCrB cast steels obtained excellent hardenability by a cheap alloying scheme. The microstructure of the MnSiCrB cast steels after water quenching from 1123 K (850 °C) consists of lath martensite and retained austenite. After tempering at 503 K (230 °C), carbides precipitated, and the hardness of the cast steels reached 51 to 52 HRC. The addition of Cu was detrimental to the ductility and impact toughness but was beneficial to the wear resistance in a corrosion-abrasion wear test. The MnSiCrB cast steel with Cu by the simple alloying scheme and heat treatment has the advantages of being high performance, low cost, and environmentally friendly. It is a potential, advanced wear-resistant cast steel for corrosion-abrasion wear conditions.

  17. Effect of carbonitride precipitates on the abrasive wear behaviour of hardfacing alloy

    Science.gov (United States)

    Yang, Ke; Yu, Shengfu; Li, Yingbin; Li, Chenglin

    2008-06-01

    Hardfacing alloy of martensitic stainless steel expect higher abradability to be achieved through the addition of nitrogen being provided by the fine scale precipitation of complex carbonitride particles. Niobium and titanium as the most effective carbonitride alloying elements were added in the Fe-Cr13-Mn-N hardfacing alloy to get carbonitride precipitates. Carbonitride was systematically studied by optical microscopy, scanning electronic microscopy and energy spectrum analysis. Abrasive wear resistance of hardfacing alloy in as-welded and heat-treated conditions was tested by using the belt abrasion test apparatus where the samples slide against the abrasive belt. It is found that carbonitride particles in the hardfacing alloy are complex of Cr, Ti and Nb distributing on the grain boundary or matrix of the hardfacing alloy with different number and size in as-welded and heat-treated conditions. A large number of carbonitrides can be precipitated with very fine size (nanoscale) after heat treatment. As a result, the homogeneous distribution of very fine carbonitride particles can significantly improve the grain-abrasion wear-resisting property of the hardfacing alloy, and the mass loss is plastic deformation with minimum depth of grooving by abrasive particles and fine delamination.

  18. The effects of the diamond-like carbon film on the abrasive resistance of dental bur%类金刚石膜在牙科车针表面的初步应用

    Institute of Scientific and Technical Information of China (English)

    李雅瑾; 韩建民; 张仁国; 葛春玲; 王兵

    2011-01-01

    Objective; To study the effect of the diamond-like carbon film ( DLC) on the abrasive resistance of dental bur. Methods; Unused new diamond burs. Tungsten steel resin grinding heads and low-speed carbon steel ball burs were divided into two groups respectively, those with DLC costing were used in test group, those without coating were used as the controls. For the diamond bur, an experienced dentist used the coating and non-coating diamond burs respectively to grind the extracted tooth under the standard of all-crown reduction. One bur was used to grind five teeth, the effects of the two groups were judged by the dentist subjective feeling. For the Tungsten steel resin grinding head, the time of breaking through the resin block under the same rotation speed and same load were compared for the coating and non-coating heads. For the carbon steel ball bur, the edge of the ball burs was examined under microscope with the magnification of 75 times after the bur prepared type I cavity in three extracted teeth. Results: The coating diamond burs were belter than the non-coating judged by the dentist subjective feeling. The time of breaking through the resin block of the Tungsten steel resin grinding head in coating group was less than that in non-coating group, The wear of low-speed ball bur in coating group was slighter than that in non-coating group. Conclusion: DLC can increase the cutting efficiency, decrease the wear, and extend the working life of the bur, especially for the Tungsten steel grinding head and low-speed carbon steel ball bur.%目的:通过类金刚石镀膜(DLC)的方法提高牙科车针的耐磨性.方法:选择临床常用3种类型新车针,每种车针选择同种型号若干支,一组非镀膜作为对照组,一组镀膜作为试验组.对于金刚砂车针:由1名临床经验丰富的医生,使用镀膜与未镀膜车针,按照全冠牙体预备要求磨除离体牙(同一名正畸患者拔除的同名牙),同一根车针磨除5颗离体牙,记

  19. Experimental Research of Cutting Stainless Steel by High Pressure Abrasive Water Jet under Water%高压磨料水射流水下切割不锈钢的实验研究

    Institute of Scientific and Technical Information of China (English)

    吕仙镜; 司丹丹; 童明炎; 孙胜; 吴晶; 杨文华; 张平

    2013-01-01

    The High Pressure Abrasive Water Jet is designed to cut stainless steel under water at the pressure of 320,350,380 MPa,with 2,5,and 8 mm target distance,and six cutting velocity.The effects of pressure,target distance and velocity on cutting thickness are analyzed,and then a half-experience math model is established based on the test data.The data analysis shows that pressure,target distance and velocity have exponential relation with cutting thickness.%采用高压磨料水射流切割装置,用3档切割压力(320、350、380 MPa),分别在2、5、8mm切割靶距和6种切割速度下,对不锈钢进行水下切割实验.分析切割压力、靶距、切割速度等参数对切割厚度的影响,建立基于实测数据的半经验数学模型.对获得的实验数据进行分析表明,切割压力、靶距和速度与被切割厚度呈现指数关系.

  20. The Rapid Emergence of High Level Gentamicin Resistance in Enterococci

    Directory of Open Access Journals (Sweden)

    Kevin R Forward

    1990-01-01

    Full Text Available The proportion of enterococci isolated from blood and urine cultures that were highly resistant to gentamicin and streptomycin were determined. No blood or urine isolates highly resistant to gentamicin were seen in 1983, whereas by 1986–87 25% of blood and 17% of urine isolates were highly resistant. The rapid emergence of gentamicin resistance has serious implications for patients with life threatening enterococcal disease.

  1. Facile and scalable preparation of highly wear-resistance superhydrophobic surface on wood substrates using silica nanoparticles modified by VTES

    Energy Technology Data Exchange (ETDEWEB)

    Jia, Shanshan; Liu, Ming [College of Materials Science and Engineering, Central South University of Forestry and Technology, Changsha 410004 (China); Wu, Yiqiang, E-mail: wuyq0506@126.com [College of Materials Science and Engineering, Central South University of Forestry and Technology, Changsha 410004 (China); Hunan Provincial Collaborative Innovation Center for High-efficiency Utilization of Wood and Bamboo Resources, Central South University of Forestry and Technology, Changsha 410004 (China); Luo, Sha [College of Materials Science and Engineering, Central South University of Forestry and Technology, Changsha 410004 (China); Qing, Yan, E-mail: qingyan0429@163.com [College of Materials Science and Engineering, Central South University of Forestry and Technology, Changsha 410004 (China); Hunan Provincial Collaborative Innovation Center for High-efficiency Utilization of Wood and Bamboo Resources, Central South University of Forestry and Technology, Changsha 410004 (China); Chen, Haibo [College of Materials Science and Engineering, Central South University of Forestry and Technology, Changsha 410004 (China)

    2016-11-15

    Graphical abstract: Highly wear-resistance superhydrophobic surface on wood substrates was fabricated using silica nanoparticles modified by VTES. Display Omitted - Highlights: • Superhydrophobic surface on wood substrates was efficiently fabricated using nanoparticles modified by VTES. • The superhydrophobic surface exhibited a CA of 154° and a SAclose to 0°. • The superhydrophobic surface showed a durable and robust wear-resistance performance. - Abstract: In this study, an efficient, facile method has been developed for fabricating superhydrophobic surfaces on wood substrates using silica nanoparticles modified by VTES. The as-prepared superhydrophobic wood surface had a water contact angle of 154° and water slide angle close to 0°. Simultaneously, this superhydrophobic wood showed highly durable and robust wear resistance when having undergone a long period of sandpaper abrasion or being scratched by a knife. Even under extreme conditions of boiling water, the superhydrophobicity of the as-prepared wood composite was preserved. Characterizations by scanning electron microscopy, energy-dispersive X-ray spectroscopy, and Fourier transform infrared spectroscopy showed that a typical and tough hierarchical micro/nanostructure was created on the wood substrate and vinyltriethoxysilane contributed to preventing the agglomeration of silica nanoparticles and serving as low-surface-free-energy substances. This superhydrophobic wood was easy to fabricate, mechanically resistant and exhibited long-term stability. Therefore, it is considered to be of significant importance in the industrial production of functional wood, especially for outdoor applications.

  2. Scratch resistance of the ventral skin surface in four snake species (Squamata, Serpentes).

    Science.gov (United States)

    Klein, Marie-Christin G; Gorb, Stanislav N

    2016-04-01

    Snakes are limbless tetrapods highly specialized for sliding locomotion on various substrates. Their skin is constantly exposed to high friction forces, which promotes abrasion. Snake skin has material and surface specializations, presumably optimized for friction and abrasion resistance. We found that different snake species living in different habitats have different abrasion patterns and hypothesized that this correlates with specific epidermal architecture and surface topography. To test this hypothesis artificial scratches, under controlled load conditions, were created on the ventral skin material (epidermis) of four snake species adapted to different habitats: Lampropeltis getula californiae (stony and sandy soil substrates), Epicrates cenchria cenchria (trees, soil and water), Morelia viridis (trees), and Gongylophis colubrinus (burrowing in sand). Abrasion appearance on the skin surface was examined using scanning electron microscopy and white light interferometry. The material failure was different between the species, which we attribute to differences in the epidermis' response to the same abrasive challenge. We also discuss abrasion resistance mechanisms and the correlation with the different ultrastructure and surface microstructure.

  3. Abrasion and deformed layer formation of manganese-zinc ferrite in sliding contact with lapping tapes

    Science.gov (United States)

    Miyoshi, K.; Buckley, D. H.; Tanaka, K.

    1986-01-01

    Wear experiments were conducted using replication electron microscopy and reflection electron diffraction to study abrasion and the deformed layers produced in single-crystal Mn-Zn ferrite simulated heads during contact with lapping tapes. The crystaline state of the head is changed drastically during the abrasion process. Crystalline states ranging from nearly amorphous to highly textured polycrystalline can be produced on the wear surface of a single-crystal Mn-Zn ferrite head. The total thickness of the deformed layer was approximately 0.8 microns. This thickness increased as the load and abrasive grit size increased. The anisotropic wear of the ferrite was found to be inversely proportional to the hardness of the wear surface. The wear was lower in the order 211 111 10 0110. The wear of the ferrite increased markedly with an increase in sliding velocity and abrasive grit size.

  4. A study on magnetic abrasive deburring of dual micro pattern

    Energy Technology Data Exchange (ETDEWEB)

    Jin, Dong Hyun; Kwak, Jae Seob [Dept. of Mechanical Engineering, Pukyong National University, Busan (Korea, Republic of)

    2016-12-15

    Studies on dual micro pattern are not established because of difficulty of its fabrication and deburring technology. In this investigation, a dual micro pattern which consists of a net pattern and a lenticular pattern was fabricated on a cylindrical workpiece by turning process. Magnetic abrasive deburring (MAD) was proposed as a deburring process in this study. Burr height defined by difference of its height and theoretical pattern height was measured as about 1 μm. It is one of the non-traditional machining methods utilizing flexible tool which consists of ferrous particle and abrasive powder. Hence, the aim of this investigation is to remove generated burr on the dual micro pattern. Burr at the dual micro pattern was removed through MAD, and a prediction equation of machined pattern height was derived. A deburring condition was optimized and verified by experiments. As a result, it was confirmed that dual micro pattern which has high shape accuracy was fabricated using MAD.

  5. 新型改性脂肪胺固化剂的合成及其在管道减阻耐磨无溶剂涂料中的应用%Synthesis of A New Modified Aliphatic Amine Curing Agent and Its Application in Abrasion Resistant Solventless Coatings for Pipeline Drag Reduction

    Institute of Scientific and Technical Information of China (English)

    粟鹰; 廖有为; 李芳; 丁武斌

    2012-01-01

    合成了一种新型的改性脂肪胺固化剂,并以此制备了用于天然气管道减阻耐磨的无溶剂涂料。该固化剂赋予涂层优良的机械性能、良好的耐盐雾性和耐化学介质浸泡性。通过电化学阻抗谱对该涂层的耐腐蚀性进行了评价,并对其减阻效果进行了研究。%A abrasion resistant solventless coatings for pipeline drag reduction was prepared by the new modified aliphatic amine curing agent, which was synthesized in this article. The film has excellent mechanical properties, salt fog resistance and chemicals resistance. Through electrochemical impedance spectroscopy, its corrosion resistance was evaluated. And its drag reduction effect was also researched.

  6. High temperature chemically resistant polymer concrete

    Science.gov (United States)

    Sugama, T.; Kukacka, L.E.

    High temperature chemically resistant, non-aqueous polymer concrete composites consist of about 12 to 20% by weight of a water-insoluble polymer binder. The binder is polymerized in situ from a liquid vinyl-type monomer or mixture of vinyl containing monomers such as triallylcyanurate, styrene, acrylonitrile, acrylamide, methacrylamide, methyl-methacrylate, trimethylolpropane trimethacrylate and divinyl benzene. About 5 to 40% by weight of a reactive inorganic filler selected from the group consisting of tricalcium silicate and dicalcium silicate and mixtures containing less than 2% free lime, and about 48 to 83% by weight of silica sand/ and a free radical initiator such as di-tert-butyl peroxide, azobisisobutyronitrile, benzoyl peroxide, lauryl peroxide, other orgaic peroxides and combinations to initiate polymerization of the monomer in the presence of the inorganic filers are used.

  7. Abrasive wear behavior of heat-treated ABC-silicon carbide

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Xiao Feng; Lee, Gun Y.; Chen, Da; Ritchie, Robert O.; De Jonghe, Lutgard C.

    2002-06-17

    Hot-pressed silicon carbide, containing aluminum, boron, and carbon additives (ABC-SiC), was subjected to three-body and two-body wear testing using diamond abrasives over a range of sizes. In general, the wear resistance of ABC-SiC, with suitable heat treatment, was superior to that of commercial SiC.

  8. PAGMan - propelled abrasive grit to manage weeds in soybean and corn

    Science.gov (United States)

    New tools for controlling weeds would be useful for soybean and corn production in organic systems or in systems in which weeds developed resistance to multiple herbicides. Here we report on two developments: (i) the safety to soybean seedlings of using air-propelled abrasive grit (PAG) for managing...

  9. Formation of Structure of Wear-Resistant Steels 150KhNML and Kh12MFL Upon Quenching

    Science.gov (United States)

    Filippov, M. A.; Gervas'ev, M. A.; Plotnikov, G. N.; Zhilin, A. S.; Nikiforova, S. M.

    2016-03-01

    The effect of the temperature of heating for quenching on the content of retained austenite and its resistance to the deformation-induced martensitic transformation, the hardening capacity, and the resistance to abrasive wear are studied for high-carbon tool steels 150KhNML and Kh12MFL of pearlitic and ledeburitic classes.

  10. Characterization of Effective Parameters in Abrasive Waterjet Rock Cutting

    Science.gov (United States)

    Oh, Tae-Min; Cho, Gye-Chun

    2014-03-01

    The rock cutting performance of an abrasive waterjet is affected by various parameters. In this study, rock cutting tests are conducted with different energy (i.e., water pressure, traverse speed, and abrasive feed rate), geometry (i.e., standoff distance), and material parameters [i.e., uniaxial compressive strength (UCS)]. In particular, experimental tests are carried out at a long standoff distance (up to 60 cm) to consider field application. The effective parameters of the rock cutting process are identified based on the relationships between the cutting performance indices (depth, width, and volume) and parameters. In addition, the cutting efficiency is analyzed with effective parameters as well as different pump types and the number of cutting passes considering the concept of kinetic jet energy. Efficiency analysis reveals that the cutting depth efficiency tends to increase with an increase in the water pressure and traverse speed and with a decrease in the standoff distance and UCS. Cutting volume efficiency strongly depends on standoff distance. High efficiency of cutting volume is obtained at a long standoff distance regardless of the pump type. The efficiency analysis provides a realistic way to optimize parameters for abrasive waterjet rock excavation.

  11. Chemical Mechanical Polishing of Glass Substrate with α-Alumina-g-Polystyrene Sulfonic Acid Composite Abrasive

    Institute of Scientific and Technical Information of China (English)

    LEI Hong; BU Naijing; ZHANG Zefang; CHEN Ruling

    2010-01-01

    Abrasive is the one of key influencing factors during chemical mechanical polishing(CMP) process. Currently, α-Alumina (α-Al2O3) particle, as a kind of abrasive, has been widely used in CMP slurries, but their high hardness and poor dispersion stability often lead to more surface defects. After being polished with composite particles, the surface defects of work pieces decrease obviously. So the composite particles as abrasives in slurry have been paid more attention. In order to reduce defect caused by pure α-Al2O3 abrasive, α-alumina-g-polystyrene sulfonic acid (α-Al2O3-g-PSS) composite abrasive was prepared by surface graft polymerization. The composition, structure and morphology of the product were characterized by Fourier transform infrared spectroscopy(FTIR), X-ray photoelectron spectroscopy(XPS), time-of-flight secondary ion mass spectroscopy(TOF-SIMS), and scanning electron microscopy(SEM), respectively. The results show that polystyrene sulfonic acid grafts onto α-Al2O3, and has well dispersibility. Then, the chemical mechanical polishing performances of the composite abrasive on glass substrate were investigated with a SPEEDFAM-16B-4M CMP machine. Atomic force microscopy(AFM) images indicate that the average roughness of the polished glass substrate surface can be decreased from 0.835 nm for pure α-Al2O3 abrasive to 0.583 nm for prepared α-Al2O3-g-PSS core-shell abrasive. The research provides a new and effect way to improve the surface qualities during CMP.

  12. Abrasion, Erosion and Cavitation Erosion Wear Properties of Thermally Sprayed Alumina Based Coatings

    Directory of Open Access Journals (Sweden)

    Ville Matikainen

    2014-01-01

    Full Text Available Thermally-sprayed alumina based materials, e.g., alumina-titania (Al2O3-TiO2, are commonly applied as wear resistant coatings in industrial applications. Properties of the coatings depend on the spray process, powder morphology, and chemical composition of the powder. In this study, wear resistant coatings from Al2O3 and Al2O3-13TiO2 powders were sprayed with plasma and high-velocity oxygen-fuel (HVOF spray processes. Both, fused and crushed, and agglomerated and sintered Al2O3-13TiO2 powders were studied and compared to pure Al2O3. The coatings were tested for abrasion, erosion, and cavitation resistances in order to study the effect of the coating structure on the wear behavior. Improved coating properties were achieved when agglomerated and sintered nanostructured Al2O3-13TiO2 powder was used in plasma spraying. Coatings with the highest wear resistance in all tests were produced by HVOF spraying from fused and crushed powders.

  13. Basics of cutting and abrasive processes

    CERN Document Server

    Toenshoff, Hans Kurt

    2013-01-01

    Manufacturing is the basic industrial activity generating real value. Cutting and abrasive technologies are the backbone of precision production in machine, automotive and aircraft building as well as of production of consumer goods. We present the knowledge of modern manufacturing in these technologies on the basis of scientific research. The theory of cutting and abrasive processes and the knowledge about their application in industrial practice are a prerequisite for the studies of manufacturing science and an important part of the curriculum of the master study in German mechanical engineering. The basis of this book is our lecture “Basics of cutting and abrasive processes” (4 semester hours/3 credit hours) at the Leibniz University Hannover, which we offer to the diploma and master students specializing in manufacturing science.

  14. Abrasive wear: The efects of fibres size on oil palm empty fruit bunch polyester composite

    Science.gov (United States)

    Kasolang, S.; Kalam, A.; Ahmad, M. A.; Rahman, N. A.; Suhadah, W. N.

    2012-06-01

    This paper presents an experimental investigation carried out to determine the effect of palm oil empty fruit bunch (OPEFB) fibre size in dry sliding testing of polyester composite. These composite samples were produced by mixing raw OPEFB fibre with resin. The samples were prepared at different sizes of fibre (100, 125, 180 and 250μm). Abrasion Resistance Tester (TR-600) was used to carried out abrasive wear tests in dry sliding conditions. These tests were performed at room temperature for two different loads (10 and 30N) and at a constant sliding velocity of 1.4m/s. The specific wear rates of OPEFB polyester composites were obtained. The morphology of composite surface before and after tests was also examined using 3D microscope imaging. Preliminary work on thermal distribution at the abrasive wheel point was also conducted for selected samples.

  15. Cold Resistant Properties of High Modulus Polyurethane

    Institute of Scientific and Technical Information of China (English)

    LI Minghua; XIA Ru; ZHANG Yuchuan; HUANG Zhifang; YAO Heping; HUANG Wanli; WANG Yifeng; HUI Jianqiang; WU Chunyu

    2009-01-01

    Six kinds of polyurethane(PU)elastomers were prepared based on different poly-esters,polyethers and chain extenders.The structure,mechanical properties and cold resistant proper-ties of PU were systematically investigated by FTIR,XRD,DMTA,universal testing machine and flex ductility machine.The results show that T_g of soft segment is the main factor of the cold resistant properties of polyurethane elastomer.Compared with the same relative molecular mass of the polyester and the polyether,the polyether flexibility is better,the glass transition temperature(T_g)is lower and the cold resistant properties is remarkable,for example the cold resistant properties of PU based on poly(tetramethylene glycol),1,4-BG and MDI achieves the fifth level.The physics performances of polyurethane elastomers,such as breakdown strength,Young's modulus and the cold resistant prop-erties,are all superior.

  16. An Experimental investigation of sea sand as an Abrasive material in vibrating chamber by using Tungsten Carbide Nozzle in Abrasive Jet machining Process.

    Directory of Open Access Journals (Sweden)

    N. S. Pawar

    2013-10-01

    Full Text Available A large number of investigation carried out in Abrasive jet machining and water jet machining process with different parameter but no detailed work have been found or carried out by using sea sand as an abrasive in AJM process by using different types of nozzles and variable parameters. The present work gives performance of sand having grain structure of 100-150 micron in the tungsten carbide nozzle. Theexperimentation in this study give characteristic of sea sand as abrasive material. The parameter like pressure, standoff distance of nozzle from work piece keeping constant and variable. It give the result of material removal rate , powder flow rate, similar to actually abrasive used like Aluminum oxide, silicon oxide etc. The R square value o.97 to 0.996 degree of polynomial equation. It is also notice that width of cut slightly increase with increase of feed rate .The taper cut slot was found to be a higher at greater stand of distance and work feed rate .Tungsten carbide is very hard. It maintain high cutting ability as abrasive strike on work piece

  17. Micro-scale Abrasion and Medium Load Multiple Scratch Tests of PVD Coatings.

    Institute of Scientific and Technical Information of China (English)

    S.Poulat; H.Sun; D.GTeer

    2004-01-01

    Micro-scale abrasion testing is widely used to determine the abrasion resistance of thin film coatings; it is a simple technique that can easily be used as part of a quality control procedure, but it has got the disadvantage of not allowing an easy study of the wear mechanisms involved: it is difficult to estimate the load applied on each abrasive particles in the contact between the loaded ball and the specimen. The possibility of using progressive loading scratch testing, a method widely used to assess the adhesion of thin film coatings, to model the abrasive wear of coatings has been studied in the past; the use of multiple scratch tests to study the wear mechanisms corresponding to a single abrasion scratch event has also been studied in the case of bulk materials (ceramics and hard metals). Two coatings, deposited by Closed Field Unbalanced Magnetron Sputter Ion Plating (CFUBMSIP) on ASP23 powder metallurgy steel substrate are chosen to be representative of the use of protective coatings in industry: titanium nitride, which is widely used to prevent tool wear, and TCL Graphit-iCTM, which is widely used as a wear resistant solid lubricant coating. The two coatings are first characterised by using a standard quality control procedure: their thickness is determined by the cap grinding method, their adhesion by progressive loading scratch. Then micro-scale abrasion tests performed with a slurry at a concentration which promotes grooving wear, and medium load multiple scratch tests performed with diamond indenters are completed; the results of these tests are analysed and compared to determine if there is any correlation between the two sets of results; the multiple scratch tests wear tracks are also observed to determine the wear mechanisms involved.

  18. Abrasive Wear Behaviors of Light-weight Austenitic Fe-24Mn-7Al-1C Steel and Mn13Cr2 Steel

    Institute of Scientific and Technical Information of China (English)

    Shi-guang PENG; Ren-bo SONG; Zhi-dong TAN; Chang-hong CAI; Ke GUO; Zhong-hong WANG

    2016-01-01

    The impact abrasive wear behaviors of light-weight austenitic Fe-24Mn-7Al-1C steel with increasing impact wear conditions were studied by comparing with the modified Hadfield (Mn13Cr2)steel.Wear tests were performed with the MLD-10 abrasive wear testing machine.Main parameters such as impact energy,impacting frequency and wear time were evaluated.To explore the abrasive wear behaviors under different impact energies,the parameters in-cluding mass loss,wear resistance and hardness were evaluated in detail.The microstructures of the steels were fur-ther analyzed using optical microscopy (OM),scanning electron microscopy (SEM),transmission electron micros-copy (TEM)and X-ray diffraction (XRD).Results showed that the light-weight austenitic Fe-24Mn-7Al-1C steel had a better wear resistance than Mn13Cr2 steel under the impact energy tested.The wear resistance of light-weight austenitic Fe-24Mn-7Al-1C steel was about 1.09-1.17 times as high as that of Mn13Cr2 steel under low and medi-um impact energy (0.5-2.0 J)conditions,and 1.41 times under high impact energy (4.0 J)condition.In Mn13Cr2 steel,the evolution of dislocation substructure with increasing impact energy showed typical stacking fault,interac-tion of twins and dislocations,as well as mechanical twins.The high work-hardening rate in Fe-24Mn-7Al-1C steel was caused by Taylor lattice and high density of dislocation tangles.

  19. Corrosion resistance of high-performance materials titanium, tantalum, zirconium

    CERN Document Server

    2012-01-01

    Corrosion resistance is the property of a material to resist corrosion attack in a particular aggressive environment. Although titanium, tantalum and zirconium are not noble metals, they are the best choice whenever high corrosion resistance is required. The exceptionally good corrosion resistance of these high–performance metals and their alloys results from the formation of a very stable, dense, highly adherent, and self–healing protective oxide film on the metal surface. This naturally occurring oxide layer prevents chemical attack of the underlying metal surface. This behavior also means, however, that high corrosion resistance can be expected only under neutral or oxidizing conditions. Under reducing conditions, a lower resistance must be reckoned with. Only very few inorganic and organic substances are able to attack titanium, tantalum or zirconium at ambient temperature. As the extraordinary corrosion resistance is coupled with an excellent formability and weldability these materials are very valua...

  20. 21 CFR 872.6030 - Oral cavity abrasive polishing agent.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Oral cavity abrasive polishing agent. 872.6030... (CONTINUED) MEDICAL DEVICES DENTAL DEVICES Miscellaneous Devices § 872.6030 Oral cavity abrasive polishing agent. (a) Identification. An oral cavity abrasive polishing agent is a device in paste or powder...

  1. 9 CFR 311.14 - Abrasions, bruises, abscesses, pus, etc.

    Science.gov (United States)

    2010-01-01

    ... 9 Animals and Animal Products 2 2010-01-01 2010-01-01 false Abrasions, bruises, abscesses, pus... PARTS § 311.14 Abrasions, bruises, abscesses, pus, etc. All slight, well-limited abrasions on the tongue... a carcass which is badly bruised or which is affected by an abscess, or a suppurating sore shall...

  2. Performance Enhancement of Abrasive Waterjet Cutting

    NARCIS (Netherlands)

    Vu Ngoc Pi

    2008-01-01

    Abrasive Waterjet (AWJ) Machining is a recent non-traditional machining process. This technology is widely used in industry for cutting difficult-to-machine-materials, milling slots, polishing hard materials etc. AWJ machining has many advantages, e.g. it can cut net-shape parts, no heat is generate

  3. Evaluation and Treatment of Perioperative Corneal Abrasions

    Directory of Open Access Journals (Sweden)

    Kira L. Segal

    2014-01-01

    Full Text Available Purpose. To evaluate perioperative risk factors for corneal abrasion (CA and to determine current care for perioperative CA in a tertiary care setting. Methods. Hospital-based, cross-sectional study. In Operating Room and Post-Anesthesia Care Units patients, a comparison of cases and controls was evaluated to elucidate risk factors, time to treatment, and most common treatments prescribed for corneal abrasions. Results. 86 cases of corneal abrasion and 89 controls were identified from the 78,542 surgical procedures performed over 2 years. Statistically significant risk factors were age (P=0.0037, general anesthesia (P<0.001, greater average estimated blood loss (P<0.001, eyes taped during surgery (P<0.001, prone position (P<0.001, trendelenburg position (P<0.001, and supplemental oxygen en route to and in the Post-Anesthesia Care Units (P<0.001. Average time to complaint was 129 minutes. 94% of cases had an inpatient ophthalmology consult, with an average time to consult of 164 minutes. The most common treatment was artificial tears alone (40%, followed by combination treatment of antibiotic ointment and artificial tears (35.3%. Conclusions. Trendelenburg positioning is a novel risk factor for CA. Diagnosis and treatment of perioperative corneal abrasions by an ophthalmologist typically require three hours in the tertiary care setting.

  4. Performance Enhancement of Abrasive Waterjet Cutting

    NARCIS (Netherlands)

    Vu Ngoc Pi

    2008-01-01

    Abrasive Waterjet (AWJ) Machining is a recent non-traditional machining process. This technology is widely used in industry for cutting difficult-to-machine-materials, milling slots, polishing hard materials etc. AWJ machining has many advantages, e.g. it can cut net-shape parts, no heat is

  5. Concrete ice abrasion rig and wear measurements

    NARCIS (Netherlands)

    Shamsutdinova, G.; Rike, P.B.; Hendriks, M.A.N.; Jacobsen, S.

    2015-01-01

    The wear of concrete material due to ice movement is a challenge for offshore and coastal structures. Concrete surfaces exposed to moving ice are subjected to wear at various rates depending on concrete and ice properties. At NTNU, Department of Structural Engineering, concrete ice abrasion phenomen

  6. Performance Enhancement of Abrasive Waterjet Cutting

    NARCIS (Netherlands)

    Vu Ngoc Pi

    2008-01-01

    Abrasive Waterjet (AWJ) Machining is a recent non-traditional machining process. This technology is widely used in industry for cutting difficult-to-machine-materials, milling slots, polishing hard materials etc. AWJ machining has many advantages, e.g. it can cut net-shape parts, no heat is generate

  7. Concrete ice abrasion rig and wear measurements

    NARCIS (Netherlands)

    Shamsutdinova, G.; Rike, P.B.; Hendriks, M.A.N.; Jacobsen, S.

    2015-01-01

    The wear of concrete material due to ice movement is a challenge for offshore and coastal structures. Concrete surfaces exposed to moving ice are subjected to wear at various rates depending on concrete and ice properties. At NTNU, Department of Structural Engineering, concrete ice abrasion phenomen

  8. High temperature resistant nanofiber by bubbfil-spinning

    Directory of Open Access Journals (Sweden)

    Li Ya

    2015-01-01

    Full Text Available Heat-resisting nanofibers have many potential applications in various industries, and the bubbfil spinning is the best candidate for mass-production of such materials. Polyether sulfone/zirconia solution with a bi-solvent system is used in the experiment. Experimental result reveals that polyether sulfone/zirconia nanofibers have higher resistance to high temperature than pure polyether sulfone fibers, and can be used as high-temperature-resistant filtration materials.

  9. Development of an Abrasive Water Jet Optimum Abrasive Flow Rate Model for Titanium Alloy Cutting (Preprint)

    Science.gov (United States)

    2006-05-01

    As the abrasive water jet (AWJ) is used in industry extensively, optimization of the process parameters that determine efficiency, economy and...quality of the process is becoming more and more important for its successful application. However, being a complicated cutting system, an abrasive water ... jet is characterized by a large number of process parameters, which include water pressure, orifice diameter, traverse rate, standoff distance, impact

  10. Abrasive Wear Map of Polymer Tapes in Sand Dust Environment

    Institute of Scientific and Technical Information of China (English)

    WU Tong-hai; DIAO Dong-feng

    2006-01-01

    To make clear the wear conditions of ATM (Automatic Teller Machine) tribosystem when servicing in Chinese sand dust environment, abrasive wear of two kinds of polymer tapes specified for ATM, PI (Polyimide) and PEN (Polyethylene-2, 6-naphthalenedicarboxylate), was investigated in simulated sand dust environment with ATM tape-scraper tribosystem under various conditions of loads and sliding distances. The surface profiles of worn tape were measured with a surface profiler in order to calculating the wear cross-section areas and the wear volumes. The specific wear rates of polymer tapes were calculated under load conditions of 0.6, 1 and 1.5 N, and wear mechanisms were investigated with optical topography photos. As main results, the specific wear rates show stage variations in the wear process and the wear resistance of polymer tape shows good relationship with the mechanical deformation factors. In consideration of the service life, four wear models are generalized according to the magnitude of specific wear rates,which include no wear, mild wear, normal wear and severe wear model and the corresponding wear mechanisms for the four wear models are discussed with typical worn topographies. Based on the wear models and corresponding wear mechanisms, the abrasive wear maps of two polymer tapes servicing in sand dust environments are concluded for its industrial applications.

  11. Shrinkage, abrasion, erosion and sorption of clay plasters

    Directory of Open Access Journals (Sweden)

    Minke, G.

    2011-09-01

    Full Text Available At the Buildung Research Institute (FEB, Faculty of Architecture, University of Kassel, Germany, in the last years several hundred tests were made to study the characteristics of different loam mortars in respect of their linear shrinkage, absorption of humidity and their resistance against abrasion and erosion. In order to get data about abrasion and erosion new test methods and special apparatusses were developed. The mortars tested, chosen from the market, showed extremely varying test results.

    En el Laboratorio de Construcciones Experimentales (FEB de la Facultad de Arquitectura, Universidad de Kassel, Alemania, fueron testeados cientos de diferentes pruebas de revoque de barro para estudiar su contracción durante el secado, su absorción de humedad y su resistencia contra abrasión, erosión y absorción. Para recibir datos sobre abrasión y erosión, nuevas aparatos y metodos fueron desarrollados. Los resultados de los revoques comprados en el mercado muestran gran diferencias en los valores.

  12. Influence of carbon content on wear resistance and wear mechanism of Mn13Cr2 and Mn18Cr2 cast steels

    Directory of Open Access Journals (Sweden)

    Ding-shan Lu

    2015-01-01

    Full Text Available By means of impact abrasion tests, micro-hardness tests, and worn surface morphology observation via SEM, a comparison research based upon different impact abrasive wear conditions was conducted in this research to study the influence of different carbon contents (1.25wt.%, 1.35wt.%, and 1.45 wt.% on the wear resistance and wear mechanism of water-quenched Mn13Cr2 and Mn18Cr2 cast steels. The research results show that the wear resistance of the Mn18Cr2 cast steel is superior to that of the Mn13Cr2 cast steel under the condition of the same carbon content and different impact abrasive wear conditions because the Mn18Cr2 cast steel possesses higher worn work hardening capacity as well as a more desirable combination of high hardness and impact toughness than that of the Mn13Cr2 cast steel. When a 4.5 J impact abrasive load is applied, the wear mechanism of both steels is that plastic deformation fatigue spalling and micro-cutting coexist, and the former dominates. When the carbon content is increased, the worn work hardening effect becomes increasingly dramatic, while the wear resistance of both steels decreases, which implies that an increase in impact toughness is beneficial to improving the wear resistance under severe impact abrasive wear conditions. Under the condition of a 1.0 J impact abrasive load, the wear mechanism of both steels is that plastic deformation fatigue spalling and micro-cutting coexist, and the latter plays a leading role. The worn work hardening effect and wear resistance intensify when the carbon content is increased, which implies that a higher hardness can be conducive to better wear resistance under low impact abrasive condition.

  13. Extraction of ULSI Interconnect Resistance at High Frequencies

    Institute of Scientific and Technical Information of China (English)

    XIAO Xia; JIAN Duanduan; YAO Suying; ZHANG Shengcai; RUAN Gang

    2005-01-01

    Correct extraction of the ultra-large-scale integrated (ULSI) interconnect components at hight frequencies is very important for evaluating electrical performances of high-speed ULSI circuits.In this paper, the extraction of the interconnect resistance at high frequencies is derived from the Ohm′s law and verified by the software FastHenry.The results are also compared with those of another resistance formula originated from the effective area of the current flowing. The applicability of these two formulae is discussed.The influence of the interconnect geometry on the resistance at high frequencies is studied.The computation indicates that the effect of frequency on the resistance is weak when the skin depth is larger than half of the short side of the rectangular interconnect cross section.With further increase of frequency, the resistance increases obviously. Results imply that conductor with a square cross section exhibits the largest resistance for rectangular conductors of constant cross section area.

  14. Electrical Resistivity and Thermodynamic Properties of Iron Under High Pressure

    Science.gov (United States)

    Hieu, Ho Khac; Hai, Tran Thi; Hong, Nguyen Thi; Sang, Ngo Dinh; Tuyen, Nguyen Viet

    2017-03-01

    In this work, the electrical resistivity and thermodynamic properties of iron under high pressure have been investigated by using the semi-empirical approach. The recently well-established Grüneisen parameter expressions have been applied to derive the Debye frequency and temperature under compression. Using these results combined with the Bloch-Grüneisen law, the resistivity of iron has also been determined up to Earth's core pressures. We show that the electrical resistivity diminished gradually with pressure and saturates at high pressure. Our model gives low electrical resistivity values which are in agreement with the recent experimental measurements. The low resistivity may be attributed to the well-known resistivity saturation effect at high temperature, which was not considered in earlier models of core conductivity.

  15. Does high serum uric acid level cause aspirin resistance?

    Science.gov (United States)

    Yildiz, Bekir S; Ozkan, Emel; Esin, Fatma; Alihanoglu, Yusuf I; Ozkan, Hayrettin; Bilgin, Murat; Kilic, Ismail D; Ergin, Ahmet; Kaftan, Havane A; Evrengul, Harun

    2016-06-01

    In patients with coronary artery disease (CAD), though aspirin inhibits platelet activation and reduces atherothrombotic complications, it does not always sufficiently inhibit platelet function, thereby causing a clinical situation known as aspirin resistance. As hyperuricemia activates platelet turnover, aspirin resistance may be specifically induced by increased serum uric acid (SUA) levels. In this study, we thus investigated the association between SUA level and aspirin resistance in patients with CAD. We analyzed 245 consecutive patients with stable angina pectoris (SAP) who in coronary angiography showed more than 50% occlusion in a major coronary artery. According to aspirin resistance, two groups were formed: the aspirin resistance group (Group 1) and the aspirin-sensitive group (Group 2). Compared with those of Group 2, patients with aspirin resistance exhibited significantly higher white blood cell counts, neutrophil counts, neutrophil-to-lymphocyte ratios, SUA levels, high-sensitivity C-reactive protein levels, and fasting blood glucose levels. After multivariate analysis, a high level of SUA emerged as an independent predictor of aspirin resistance. The receiver-operating characteristic analysis provided a cutoff value of 6.45 mg/dl for SUA to predict aspirin resistance with 79% sensitivity and 65% specificity. Hyperuricemia may cause aspirin resistance in patients with CAD and high SUA levels may indicate aspirin-resistant patients. Such levels should thus recommend avoiding heart attack and stroke by adjusting aspirin dosage.

  16. Thermal aspects of ice abrasive water jet technology

    Directory of Open Access Journals (Sweden)

    Marko Jerman

    2015-08-01

    Full Text Available During the last few years, different research groups have been developing systems for the transition of abrasive water jet into ice abrasive water jet. The aim of this new technology is to make the technology cleaner from both practical and ecological points of view. Mineral abrasive is replaced with ice grains that melt away after the machining process, leaving the workpiece uncontaminated. Several different approaches to this technology were studied. Thermal aspects of integrating the ice abrasive water jet technology into commercially available machines were considered. The results and analyses of water temperature measurements on the ice abrasive water jet machine are presented in this article.

  17. High level resistance to aminoglycosides in enterococci from Riyadh.

    Science.gov (United States)

    Al-Ballaa, S R; Qadri, S M; Al-Ballaa, S R; Kambal, A M; Saldin, H; Al-Qatary, K

    1994-07-01

    Enterococci with high level of aminoglycosides resistance are being reported from different parts of the world with increasing frequency. Treatment of infections caused by such isolates is associated with a high incidence of failure or relapse. This is attributed to the loss of the synergetic effect of aminoglycosides and cell wall active agents against isolates exhibiting this type of resistance. To determine the prevalence of enterococci with high level resistance to aminoglycosides in Riyadh, Saudi Arabia, 241 distinct clinical isolates were examined by disk diffusion method using high content aminoglycosides disks. Seventy-four isolates (30%) were resistant to one or more of the aminoglycosides tested. The most common pattern of resistance was that to streptomycin and kanamycin. Of the 241 isolates tested, 29 (12%) were resistant to high levels of gentamicin, 35 (15%) to tobramycin, 65 (27%) to kanamycin and 53 (22%) to streptomycin. The highest rate of resistance to a high level of gentamicin was found among enterococcal blood isolates (30%). Eighteen of the isolates were identified as Enterococcus faecium, 13 (72%) of these showed high level resistance to two or more of the aminoglycosides tested.

  18. Mechanical issues in laser and abrasive water jet cutting

    Science.gov (United States)

    Singh, Jogender; Jain, Sulekh C.

    1995-01-01

    In forging and other metal-working industries, lasers and abrasive water jets are being applied to cut a variety of metal products to improve productivity and reduce costs. As described in the following, both the processes have their unique cutting capabilities and characteristics. Before selecting one, however, users must be aware of how each technique influences the end product as well as its performance (e.g., high-cycle fatigue life). For this article, we examined the mechanics of these two cutting processes by studying their effects on Ti-6Al-4Vand A286 steel.

  19. Properties, structure and machnining capabilities sintered corundum abrasives

    Directory of Open Access Journals (Sweden)

    Cz.J. Niżankowski

    2010-07-01

    Full Text Available The diversity of sintered corundum abrasives used in both bonded and in the embankment of abrasive tools currently poses substantialproblems for their choice of technology to specific tasks. Therefore performed a comparative study of ownership structures and capacitiesof elected representatives machnining sintered corundum abrasives of different generations, and this is normal sintered alumina,submicrocrystalline alumina sintered and nanocrystalline alumina sintered. Were studied some properties of a set of abrasive particles,physicochemical properties and structural and mechanical and technological properties. The studies used the method of microscopicmeasurement to determine the shape of abrasive particles, the pycnometer to determine the density of abrasive, a spectrometer todetermine the chemical composition of the magnetic analyzer for determining the magnetic fraction, scanning electron microscope toanalysis of abrasive grains and a special position to designate the machining capacity abrasive grains. The results showed a significantincrease in machining capacity sintered corundum abrasives with increasing degree of fragmentation of the crystallites sintered corundum abrasives and distinctive bands in the emerging microchip. The originality of the development provides a comparative summary ofproperties of sintered corundum abrasives of different generations and functions obtained by the author making the change in value indexof machininhcapacity grit from cutting speeds for different generations of sintered corundum.

  20. RESISTANCE OF COATED ELECTRODES SUITABLE FOR RENOVATION OF TILLAGE TOOLS

    OpenAIRE

    2013-01-01

    This article deals with the abrasive wear resistance of additional materials. The resistance of individual materials was figured out by determining a proportional wear resistance on a grinding fabric. Results of the experiment confirmed an increase in welds abrasive wear resistance. Chosen coated electrodes are suitable for the renovation of tillage tools of agricultural machines.

  1. The effect of bleaching on toothbrush abrasion of resin composites

    Directory of Open Access Journals (Sweden)

    Hila Hajizadeh

    2013-01-01

    Full Text Available Aim: This experimental study was designed to focus on the effects of bleaching on toothbrush abrasion in three types of composites with different filler size. Materials and Methods: Forty eight disks were prepared from three types of composite and divided into 6 groups. In the first three groups the abrasion test was done. The remaining groups were bleached and the abrasion test was performed. The weight of the samples before and after abrasion was measured. Statistical analysis was done with one-way ANOVA and Duncan test. Results: There was a significant difference in abrasion of composites with different filler size (P < 0.05. The most amount of abrasion was observed in Z100 after being bleached. An increase in abrasion was noticed in all three types of tested composite after bleaching. Conclusion: According to the findings, it is suggested to use a nano filled resin composite for restoration if the bleaching treatment is required.

  2. Oxidation resistant high creep strength austenitic stainless steel

    Science.gov (United States)

    Brady, Michael P.; Pint, Bruce A.; Liu, Chain-Tsuan; Maziasz, Philip J.; Yamamoto, Yukinori; Lu, Zhao P.

    2010-06-29

    An austenitic stainless steel displaying high temperature oxidation and creep resistance has a composition that includes in weight percent 15 to 21 Ni, 10 to 15 Cr, 2 to 3.5 Al, 0.1 to 1 Nb, and 0.05 to 0.15 C, and that is free of or has very low levels of N, Ti and V. The alloy forms an external continuous alumina protective scale to provide a high oxidation resistance at temperatures of 700 to 800.degree. C. and forms NbC nanocarbides and a stable essentially single phase fcc austenitic matrix microstructure to give high strength and high creep resistance at these temperatures.

  3. New resistivity for high-mobility quantum Hall conductors

    Science.gov (United States)

    Mceuen, P. L.; Szafer, A.; Richter, C. A.; Alphenaar, B. W.; Jain, J. K.

    1990-01-01

    Measurements showing dramatic nonlocal behavior in the four-terminal resistances of a high-mobility quantum Hall conductor are presented. These measurements illustrate that the standard definition of the resistivity tensor is inappropriate, but they are in excellent agreement with a new model of the conductor that treats the edge and bulk conducting pathways independently. This model uses a single intensive parameter, analogous to a local resistivity for the bulk channel only, to characterize the system.

  4. Standard test method for jaw crusher gouging abrasion test

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    1997-01-01

    1.1 This test method covers a laboratory procedure to determine the relative gouging abrasion resistance of materials. Materials homogeneous in structure and properties are the most appropriate test materials; however, surface-treated and composite materials can also be tested. The test involves a small laboratory jaw crusher that crushes presized hard rock materials, such as a hard morainal gravel, or some other crushable substance. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. (See 8.1 on Safety Precautions.)

  5. A Review on Current Research and Development in Abrasive Waterjet Machining

    Directory of Open Access Journals (Sweden)

    M. M. Korat

    2014-01-01

    Full Text Available Abrasive waterjet machining (AWJM is an emerging machining technology option for hard material parts that are extremely difficult-to-machine by conventional machining processes. A narrow stream of high velocity water mixed with abrasive particles gives relatively inexpensive and environment friendly production with reasonably high material removal rate. Because of that abrasive waterjet machining has become one of the leading manufacturing technologies in a relatively short period of time. This paper reviews the research work carried out from the inception to the development of AWJM within the past decade. It reports on the AWJM research relating to improving performance measures, monitoring and control of process, optimizing the process variables. A wide range of AWJM industrial applications for different category of material are reported with variations. The paper also discusses the future trend of research work in the same area.

  6. 新型中锰马氏体高强度钢的耐磨性能%Wear Resistant of New Type Medium Manganese High Strength Martensite Steel

    Institute of Scientific and Technical Information of China (English)

    孙荣民; 徐文欢; 王存宇; 邱建备; 曹文全

    2012-01-01

    利用销盘式磨料磨损试验和三体冲击磨料磨损试验研究碳质量分数分别为0.12%和0.19%新型中锰马氏体高强度钢的磨损行为,并与Hardox450钢和21C钢进行耐磨性能对比。用磨损失重量表征耐磨性能,利用LOM、SEM和XRD等设备研究材料磨料磨损机制。结果表明,新型中锰钢耐磨性能与Hardox450钢及21C钢相当。在销盘式磨料磨损试验和三体冲击磨料磨损试验中,马氏体高强钢的耐磨性能与材料的硬度呈线性关系,硬度越高,材料耐磨性越好。由于锰的添加,新型中锰钢的优点不仅在于具有锰的固溶强化特性提高耐磨性能,还在于该钢的淬透性几乎与该钢的冷却速度无关,因而该钢具有大规模工业生产的潜力。%The abrasive wear behavior of new type medium manganese high strength martensite steels with 0.12% and 0.19% carbon content were determined by the pin-on-disc abrasion test and three-body impact abrasive test,and was contrasted with steels of Hardox450 and 21C.The wear properties of the specimens were evaluated by weight loss measurements.In order to evaluate the wear mechanism of different steels,the post-test characterization of the worn surfaces were performed using LOM,SEM and XRD.The results show that the wear resistance of new type medium manganese martensite steels is comparable with the wear resistant steels of Hardox450 and 21C.The wear weight lost of the studied steel tested both in pin-on-disc abrasion and three-body impact abrasion is approximately linearly proportional to its HV hardness,i.e.,the higher the hardness,the better wear resistance of steels.Due to the addition of medium-Mn,the new typed steel assumes the advantages not only the Mn-solid strengthening to improve the wear resistance ability but its hardenability could be obtained at all cooling rate,which make the steel has the potential to be produced in steel industry.

  7. Measurement of nanoparticle removal by abrasion

    Science.gov (United States)

    Guiot, Arnaud; Golanski, Luana; Tardif, François

    2009-05-01

    A strong release limitation of single nanoparticles from commercial manufactured "nanoproducts" is necessary to decrease potential exposure risks of consumers and represents also a pragmatic way to facilitate acceptance for nanomaterial commercialization before obtaining definitive toxicological results. So, it is of prime importance to know how to characterize the release of small materials during usage solicitations such as mechanical, thermal, UV stress: are they single nanoparticles, aggregates or nanoparticles included in a bigger piece of the matrix? In the frame of NanoSafe2 project, CEA developed and qualified a specific bench test where the material to be tested is mechanically solicited by abrasion using a normalized Taber equipment. The first results show that nanofillers can be released in usage by abrasion for non optimised nanoproducts.

  8. Finishing of display glass for mobile electronics using 3M Trizact diamond tile abrasive pads

    Science.gov (United States)

    Zheng, Lianbin; Fletcher, Tim; Na, Tee Koon; Sventek, Bruce; Romero, Vince; Lugg, Paul S.; Kim, Don

    2010-10-01

    This paper will describe a new method being used during the finishing of glass displays for mobile electronics including mobile hand held devices and notebook computers. The new method consists of using 3M TrizactTM Diamond Tile Abrasive Pads. TrizactTM Diamond Tile is a structured fixed abrasive grinding technology developed by 3M Company. The TrizactTM Diamond Tile structured abrasive pad consists of an organic (polymeric binder) - inorganic (abrasive mineral, i.e., diamond) composite that is used with a water-based coolant. TrizactTM Diamond Tile technology can be applied in both double and single side grinding applications. A unique advantage of TrizactTM Diamond Tile technology is the combination of high stock removal and low sub-surface damage. Grinding results will be presented for both 9 micron and 20 micron grades of TrizactTM Diamond Tile abrasive pads used to finish several common display glasses including Corning GorillaTM glass and Soda Lime glass.

  9. Hybrid layer thickness and morphology: Influence of cavity preparation with air abrasion.

    Science.gov (United States)

    Barceleiro, Marcos Oliveira; de Mello, Jose Benedicto; Porto, Celso Luis de Angelis; Dias, Katia Regina Hostilio Cervantes; de Miranda, Mauro Sayao

    2011-01-01

    Dentinal surfaces prepared with air abrasion have considerably different characteristics from those prepared with conventional instruments. Different hybrid layer morphology and thickness occur, which can result in differences in the quality of restorations placed on dentinal surfaces prepared with a diamond bur compared to surfaces prepared using air abrasion. The objective of this study was to compare the hybrid layer thickness and morphology formed utilizing Scotchbond Multi-Purpose Plus (SBMP) on dentin prepared with a diamond bur in a high-speed handpiece and on dentin prepared using air abrasion. Flat dentin surfaces obtained from five human teeth were prepared using each method, then treated with the dentin adhesive system according to manufacturer's instructions. After a layer of composite was applied, specimens were sectioned, flattened, polished, and prepared for scanning electron microscopy. Ten different measurements of hybrid layer thickness were obtained along the bonded surface in each specimen. SBMP produced a 3.43 ± 0.75 µm hybrid layer in dentin prepared with diamond bur. This hybrid layer was regular and found consistently. In the air abrasion group, SBMP produced a 4.94 ± 1.28 µm hybrid layer, which was regular and found consistently. Statistical ANOVA (P = 0.05) indicated that there was a statistically significant difference between the groups. These data indicate that the air abrasion, within the parameters used in this study, provides a thick hybrid layer formation.

  10. COMPARISON OF RESISTANCE FOR SEVERAL DISPLACEMENT HIGH PERFORMANCE VEHICLES

    Institute of Scientific and Technical Information of China (English)

    LU Xiao-ping; LI Yun; DONG Zu-shun

    2005-01-01

    According to the linear wave resistance theory, a comparison among the ship resistance for the high speed round bilge ships, the deep "Vee" vessels, the wave-piercing catamarans, and the high speed trimarans was given by using the high-speed round-bilge ship as a benchmark. And the optimal speed range of each ship form was also suggested by using the analysis of the research results.

  11. Surface roughness and wear of resin cements after toothbrush abrasion

    Directory of Open Access Journals (Sweden)

    Sérgio Kiyoshi ISHIKIRIAMA

    2015-01-01

    Full Text Available Increased surface roughness and wear of resin cements may cause failure of indirect restorations. The aim of this study was to evaluate quantitatively the surface roughness change and the vertical wear of four resin cements subjected to mechanical toothbrushing abrasion. Ten rectangular specimens (15 × 5 × 4 mm were fabricated according to manufacturer instructions for each group (n = 10: Nexus 3, Kerr (NX3; RelyX ARC, 3M ESPE (ARC; RelyX U100, 3M ESPE (U100; and Variolink II, Ivoclar/Vivadent (VL2. Initial roughness (Ra, µm was obtained through 5 readings with a roughness meter. Specimens were then subjected to toothbrushing abrasion (100,000 cycles, and further evaluation was conducted for final roughness. Vertical wear (µm was quantified by 3 readings of the real profile between control and brushed surfaces. Data were subjected to analysis of variance, followed by Tukey’s test (p < 0.05. The Pearson correlation test was performed between the surface roughness change and wear (p < 0.05. The mean values of initial/final roughness (Ra, µm/wear (µm were as follows: NX3 (0.078/0.127/23.175; ARC (0.086/0.246/20.263; U100 (0.296/0.589/16.952; and VL2 (0.313/0.512/22.876. Toothbrushing abrasion increased surface roughness and wear of all resin cements tested, although no correlation was found between those variables. Vertical wear was similar among groups; however, it was considered high and may lead to gap formation in indirect restorations.

  12. Experimental Research on the Performance of Coalmine -used Anchor Bolt Cutting by a Fore -Hybrid High-pressure Abrasive Water-jet%前混式高压磨料水射流切割锚杆性能实验研究

    Institute of Scientific and Technical Information of China (English)

    王从东

    2015-01-01

    In order to study coalmine -used anchor bolt cutting by high -pressure water jet , by using a fore-hy-brid high-pressure abrasive water -jet cutting system built by our own , the anchor bolt cutting experiment was conducted .Based on the study of the influence of jet pressure , abrasive parameters , traversing speed , and jet target distance on cutting , it was concluded that the jet pressure and cutting depth can be simplified as a linear relationship and nozzle traversing speed and cutting depth as a inverse relationship , and there is the optimum val-ue of the abrasive parameters and the target distance .At the same time , the optimal process parameters of cutting were obtained .%为了研究高压水射流切割煤矿锚杆的问题 ,利用自行搭建前混式高压磨料水射流切割系统对煤矿用的锚杆进行切割试验,通过对射流压力、磨料参数、横移速度和喷射靶距等参数对切割能力影响的探讨,得出射流压力与切割深度可以简化为线性关系,喷嘴横移速度与切割深度可以简化为反比关系,以及磨料参数和靶距存在最优值等结论,同时获取了切割所需的最佳工艺参数.

  13. The effects of high resistance-few repetitions and low resistance-high repetitions resistance training on climbing performance.

    Science.gov (United States)

    Hermans, Espen; Andersen, Vidar; Saeterbakken, Atle Hole

    2017-05-01

    The aim of the study was to compare the effects of different strength training intensities on climbing performance, climbing-specific tests and a general strength test. Thirty lower grade and intermediate-level climbers participated in a 10-week training programme. The participants were randomized into three groups: high resistance-few repetitions training groups (HR-FR), low resistance-high repetitions training groups (LR-HR) and a control group (CON) which continued climbing/training as usual. Post-testing results demonstrated statistical tendencies for climbing performance improvements in the HR-FR and LR-HR (p = 0.088-0.090, effect size = 0.55-0.73), but no differences were observed between the groups (p = 0.950). For the climbing-specific tests, no differences were observed between the groups (p = 0.507-1.000), but the HR-FR and LR-HR improved their time in both Dead-hang (p = 0.004-0.026) and Bent-arm hang (p training groups reduced their climbing sessions during the intervention compared to the CON group (p = 0.057-0.074). In conclusion, HR-FR and LR-HR training programmes demonstrated an 11% and 12% non-significant improvement in climbing performance despite a 50% reduction in climbing sessions, but improved the results in strength and climbing-specific tests. None of the training intensities was superior compared to the others.

  14. Corrosion-Resistant High-Entropy Alloys: A Review

    Directory of Open Access Journals (Sweden)

    Yunzhu Shi

    2017-02-01

    Full Text Available Corrosion destroys more than three percent of the world’s gross domestic product. Therefore, the design of highly corrosion-resistant materials is urgently needed. By breaking the classical alloy-design philosophy, high-entropy alloys (HEAs possess unique microstructures, which are solid solutions with random arrangements of multiple elements. The particular locally-disordered chemical environment is expected to lead to unique corrosion-resistant properties. In this review, the studies of the corrosion-resistant HEAs during the last decade are summarized. The corrosion-resistant properties of HEAs in various aqueous environments and the corrosion behavior of HEA coatings are presented. The effects of environments, alloying elements, and processing methods on the corrosion resistance are analyzed in detail. Furthermore, the possible directions of future work regarding the corrosion behavior of HEAs are suggested.

  15. Highly active ozonides selected against drug resistant malaria

    Science.gov (United States)

    Lobo, Lis; de Sousa, Bruno; Cabral, Lília; Cristiano, Maria LS; Nogueira, Fátima

    2016-01-01

    Ever increasing multi-drug resistance by Plasmodium falciparum is creating new challenges in malaria chemotherapy. In the absence of licensed vaccines, treatment and prevention of malaria is heavily dependent on drugs. Potency, range of activity, safety, low cost and ease of administration are crucial issues in the design and formulation of antimalarials. We have tested three synthetic ozonides NAC89, LC50 and LCD67 in vitro and in vivo against multidrug resistant Plasmodium. In vitro, LC50 was at least 10 times more efficient inhibiting P. falciparum multidrug resistant Dd2 strain than chloroquine and mefloquine and as efficient as artemisinin (ART), artesunate and dihydroartemisinin. All three ozonides showed high efficacy in clearing parasitaemia in mice, caused by multi-drug resistant Plasmodium chabaudi strains, by subcutaneous administration, demonstrating high efficacy in vivo against ART and artesunate resistant parasites. PMID:27276364

  16. Highly active ozonides selected against drug resistant malaria

    Directory of Open Access Journals (Sweden)

    Lis Lobo

    2016-01-01

    Full Text Available Ever increasing multi-drug resistance by Plasmodium falciparum is creating new challenges in malaria chemotherapy. In the absence of licensed vaccines, treatment and prevention of malaria is heavily dependent on drugs. Potency, range of activity, safety, low cost and ease of administration are crucial issues in the design and formulation of antimalarials. We have tested three synthetic ozonides NAC89, LC50 and LCD67 in vitro and in vivo against multidrug resistant Plasmodium. In vitro, LC50 was at least 10 times more efficient inhibiting P. falciparum multidrug resistant Dd2 strain than chloroquine and mefloquine and as efficient as artemisinin (ART, artesunate and dihydroartemisinin. All three ozonides showed high efficacy in clearing parasitaemia in mice, caused by multi-drug resistant Plasmodium chabaudi strains, by subcutaneous administration, demonstrating high efficacy in vivo against ART and artesunate resistant parasites.

  17. The rock abrasion record at Gale Crater: Mars Science Laboratory results from Bradbury Landing to Rocknest

    Science.gov (United States)

    Bridges, N.T.; Calef, F.J.; Hallett, B.W.; Herkenhoff, Kenneth E.; Lanza, N.L.; Le Mouélic, S.; Newman, C.E.; Blaney, D.L.; de Pablo, M.A.; Kocurek, G.A.; Langevin, Y.; Lewis, K.W.; Mangold, N.; Maurice, S.; Meslin, P.-Y.; Pinet, P.; Renno, N.O.; Rice, CM.S.; Richardson, M.E.; Sautter, V.; Sletten, R.S.; Wiens, R.C.; Yingst, R.A.

    2014-01-01

    Ventifacts, rocks abraded by wind-borne particles, are found in Gale Crater, Mars. In the eastward drive from “Bradbury Landing” to “Rocknest,” they account for about half of the float and outcrop seen by Curiosity's cameras. Many are faceted and exhibit abrasion textures found at a range of scales, from submillimeter lineations to centimeter-scale facets, scallops, flutes, and grooves. The drive path geometry in the first 100 sols of the mission emphasized the identification of abrasion facets and textures formed by westerly flow. This upwind direction is inconsistent with predictions based on models and the orientation of regional dunes, suggesting that these ventifact features formed from very rare high-speed winds. The absence of active sand and evidence for deflation in the area indicates that most of the ventifacts are fossil features experiencing little abrasion today.

  18. The rock abrasion record at Gale Crater: Mars Science Laboratory results from Bradbury Landing to Rocknest

    Science.gov (United States)

    Bridges, N. T.; Calef, F. J.; Hallet, B.; Herkenhoff, K. E.; Lanza, N. L.; Le Mouélic, S.; Newman, C. E.; Blaney, D. L.; Pablo, M. A.; Kocurek, G. A.; Langevin, Y.; Lewis, K. W.; Mangold, N.; Maurice, S.; Meslin, P.-Y.; Pinet, P.; Renno, N. O.; Rice, M. S.; Richardson, M. E.; Sautter, V.; Sletten, R. S.; Wiens, R. C.; Yingst, R. A.

    2014-06-01

    Ventifacts, rocks abraded by wind-borne particles, are found in Gale Crater, Mars. In the eastward drive from "Bradbury Landing" to "Rocknest," they account for about half of the float and outcrop seen by Curiosity's cameras. Many are faceted and exhibit abrasion textures found at a range of scales, from submillimeter lineations to centimeter-scale facets, scallops, flutes, and grooves. The drive path geometry in the first 100 sols of the mission emphasized the identification of abrasion facets and textures formed by westerly flow. This upwind direction is inconsistent with predictions based on models and the orientation of regional dunes, suggesting that these ventifact features formed from very rare high-speed winds. The absence of active sand and evidence for deflation in the area indicates that most of the ventifacts are fossil features experiencing little abrasion today.

  19. Energy Consumption in Comminution of Mica with Cavitation Abrasive Water Jet

    Institute of Scientific and Technical Information of China (English)

    GUO Chu-wen; DONG Lu

    2007-01-01

    We have studied the efficiency of energy consumption in the comminution of mica powder with cavitation abrasive water jet technology. The energy required to create new surfaces in the comminution of mica powder with cavitation abrasive water jet was calculated, in order to estimate its efficiency of energy consumption. The particle size distribution and the specific surface area were measured by applying a JEM-200CX transmission electron microscope and an Autosorb-1 automatic surface area analyzer. The study results show that the efficiency of energy consumed in creating new surface areas is as high as 2.92%, or 4.94% with the aid of cavitation in the comminution of mica powder. This efficiency will decrease with an increase in the number of comminutions. After three comminutions, the efficiencies will become 1.91% and 2.29% for comminution without cavitation and with cavitation, respectively. The abrasive water jet technology is an effective way for comminution of mica powder.

  20. 高压磨料水射流切割Q235钢试验研究%Experimental Research on Cutting Q235 Steel Using High-pressure Abrasive Water Jet

    Institute of Scientific and Technical Information of China (English)

    张滕飞; 邓松圣; 张世峡; 徐昆

    2016-01-01

    Q235 steel is widely used in the oil and gas industry. In order to investigate the performance of high⁃pressure abrasive water jet in the process of Q235 steel cutting, an experimental research was conducted by applying five⁃axis linkage post⁃mixed abrasive water jet cutting equipment to investigate the influence pumping pressure, incident angle, abrasive particle size, focusing tube diameter, transverse speed and standoff distance on cutting depth. Results show that cutting depth increases with the pump pressure linearly;cutting depth decreases with increasing transverse speed, and the decrease tends to be slow. There respectively exits optimal standoff distance, abrasive particle size and focusing tube diameter that make the cutting depth maximum. At a certain angle the cutting depth can be increased, and on the experimental condition, incident angle around 105° makes cutting depth maximal.%Q235钢在石油天然气行业应用广泛,为研究高压磨料水射流切割Q235钢的性能,应用五轴联动数控后混磨料水射流切割设备,分别研究泵压、入射角、磨料粒径、砂管直径、横移速度和靶距等参数对切割深度的影响。结果表明:切割深度随泵压增大而增大,且大致呈线性关系,随横移速度增大而减小,且减小趋于缓慢;其他条件一定时,分别存在最佳靶距、最佳磨料粒径和最佳砂管直径使得切割深度最大;一定的入射角倾斜可以增大切割深度,试验条件下入射角为105°左右时,切割深度达到最大。

  1. Abrasive wear behaviour of bio-active glass ceramics containing apatite

    Indian Academy of Sciences (India)

    I Sevim; M K Kulekci

    2006-06-01

    In this study, abrasive wear behaviour of bio-active glass ceramic materials produced with two different processes is studied. Hot pressing process and conventional casting and controlled crystallization process were used to produce bio-active ceramics. Fracture toughness of studied material was calculated by fracture toughness equations using experimental hardness results of the bio-active glass ceramic material. Two fracture toughness equations in the literature were used to identify the wear behaviour of studied ceramics. Wear resistance results that identified with both of the equations were similar. The results showed that the abrasive wear resistance of the bio-active glass ceramics produced with hot pressing process was found to be higher than that of the ceramics produced by conventional casting and controlled crystallization process.

  2. Abrasive waterjet machining of fiber reinforced composites: A review

    Science.gov (United States)

    Kalla, D. K.; Dhanasekaran, P. S.; Zhang, B.; Asmatulu, R.

    2012-04-01

    Machining of fiber reinforced polymer (FRP) composites is a major secondary manufacturing activity in the aircraft and automotive industries. Traditional machining of these composites is difficult due to the high abrasiveness nature of their reinforcing constituents. Almost all the traditional machining processes involve in the dissipation of heat into the workpiece which can be resulted in damage to workpiece and rapid wear of the cutting tool. This serious issue has been overcome by water jetting technologies. Abrasive waterjet machining (AWJM) is a nontraditional method and one of the best options for machining FRPs. This paper presents a review of the ongoing research and development in AWJM of FRPs, with a critical review of the physics of the machining process, surface characterization, modeling and the newer application to the basic research. Variable cutting parameters, limitations and safety aspects of AWJM and the noise related issues due to high flow rate of water jet will be addressed. Further challenges and scope of the future development in AWJM are also presented in detail.

  3. HULL GESTURE AND RESISTANCE PREDICTION OF HIGH-SPEED VESSELS*

    Institute of Scientific and Technical Information of China (English)

    NI Chong-ben; ZHU Ren-chuan; MIAO Guo-ping; FAN Ju

    2011-01-01

    Since trim and sinkage are significant while vessels are advancing forward with high speed, the predicted vessel resistance based on restrained model theory or experiment may not be real resistance of vessels during voyage. It is necessary to take the influence of hull gesture into account for oredicting the resistance of high-speed ship. In the present work the resistance problem of high speed ship is treated with the viscous flow theory, and the dynamic mesh technique is adopted to coincide with variation of hull gesture of high speed vessel on voyage. The simulation of the models of S60 ship and a trimaran moving in towing tank with high speed are conducted by using the above theory and technique. The corresponding numerical results are in good agreement with the experimental data. It indicates that the resistance prediction for high speed vessels should take hull gesture into consideration and the dynamic mesh method proposed here is effective in calculating the resistance of high speed vessels.

  4. High rate resistive plate chamber for LHC detector upgrades

    Energy Technology Data Exchange (ETDEWEB)

    Haddad, Y., E-mail: haddad@llr.in2p3.fr [Laboratoire Leprince-Ringuet (LLR), École Polytechnique, 91120 Palaiseau (France); Laktineh, I.; Grenier, G.; Lumb, N. [IPNL, Villeurbanne 69622 Lyon (France); Cauwenbergh, S. [Ghent University, Ghent (Belgium)

    2013-08-01

    The limitation of the detection rate of standard bakelite resistive plate chambers (RPCs) used as muon detectors in the LHC experiments has prevented the use of such detectors in the high rate regions in both CMS and ATLAS detectors. One alternative to these detectors is RPCs made with low resistivity glass plates (10{sup 10}Ωcm), a beam test at DESY has shown that such detectors can operate at few thousand Hz/cm{sup 2} with high efficiency (>90%)

  5. Micro-scale abrasion behaviour of electroless Ni-P-SiC coating on aluminium alloy

    OpenAIRE

    2014-01-01

    Electroless nickel (EN) and electroless nickel composite (ENC) coatings were deposited on aluminium alloy substrate, LM24. The micro abrasion test was conducted to study the wear behaviour of the coatings with the effect of SiC concentration. Microhardness of the coatings was tested also. The wear scars were analysed using optical microscope and scanning electron microscope (SEM). The wear resistance was found to be improved in composite coating that has higher microhardness as compared to pa...

  6. Electrical properties of deuteron irradiated high resistivity silicon

    Energy Technology Data Exchange (ETDEWEB)

    Krupka, Jerzy, E-mail: krupka@imio.pw.edu.pl [Insitute of Microelectronics and Optoelectronics, Warsaw University of Technology, Koszykowa 75, 00-662 Warsaw (Poland); Karcz, Waldemar [H. Niewodniczański Institute of Nuclear Physics Polish Academy of Science, Cracow (Poland); Joint Institute for Nuclear Research, Joliot-Curie 6, 141980 Dubna (Russian Federation); Avdeyev, Sergej P. [Joint Institute for Nuclear Research, Joliot-Curie 6, 141980 Dubna (Russian Federation); Kamiński, Paweł; Kozłowski, Roman [Institute of Electronic Materials Technology, Wólczyńska 133, 01-919 Warsaw (Poland)

    2014-04-01

    We have investigated resistivity changes introduced on the high-resistivity p-type silicon wafer by the irradiation with deuteron beam with an energy of 4.4 GeV performed in the NUCLOTRON superconducting accelerator. Two contactless techniques were used for the measurements of resistivity changes: namely the microwave split post dielectric resonator (SPDR) technique and capacitance measurements in the frequency domain. The first technique allows resistivity measurements in the plane of the wafer, while the second one in the direction perpendicular to the wafer. The resistivity map obtained with the SPDR technique enabled us to obtain a permanent fingerprint of the accelerator beam intensity profile. It has been shown that after the irradiation, the material resistivity increased to ∼3.9 × 10{sup 5} Ω cm in the wafer region exposed to the maximum beam intensity. Complementary studies of the properties and concentrations of radiation deep-level defects were performed by the high-resolution photo-induced current transient spectroscopy (HRPITS). These studies have shown that the irradiation of the high resistivity silicon with 4.4-GeV deuterons results in the formation of several types of deep-level defects responsible for the charge compensation.

  7. Thermal aspects of ice abrasive water jet technology

    OpenAIRE

    Marko Jerman; Henri Orbanić; Mihael Junkar; Andrej Lebar

    2015-01-01

    During the last few years, different research groups have been developing systems for the transition of abrasive water jet into ice abrasive water jet. The aim of this new technology is to make the technology cleaner from both practical and ecological points of view. Mineral abrasive is replaced with ice grains that melt away after the machining process, leaving the workpiece uncontaminated. Several different approaches to this technology were studied. Thermal aspects of integrating the ice a...

  8. Thermal aspects of ice abrasive water jet technology

    OpenAIRE

    Orbanić, Henri; Lebar, Andrej; Junkar, Mihael; Jerman, Marko

    2016-01-01

    During the last few years, different research groups have been developing systems for the transition of abrasive water jet into ice abrasive water jet. The aim of this new technology is to make the technology cleaner from both practical and ecological points of view. Mineral abrasive is replaced with ice grains that melt away after the machining process, leaving the workpiece uncontaminated. Several different approaches to this technology were studied. Thermal aspects of integrating the ice a...

  9. A new dimension to conservative dentistry: Air abrasion

    Directory of Open Access Journals (Sweden)

    Hegde Vivek

    2010-01-01

    Full Text Available Air abrasion dentistry has evolved over a period of time from a new concept of an alternative means of cavity preparation to an essential means of providing a truly conservative preparation for preservation of a maximal sound tooth structure. The development of bonded restorations in combination with air abrasion dentistry provides a truly minimal intervention dentistry. This article reviews the development of air abrasion, its clinical uses, and the essential accessories required for its use.

  10. A new dimension to conservative dentistry: Air abrasion.

    Science.gov (United States)

    Hegde, Vivek S; Khatavkar, Roheet A

    2010-01-01

    Air abrasion dentistry has evolved over a period of time from a new concept of an alternative means of cavity preparation to an essential means of providing a truly conservative preparation for preservation of a maximal sound tooth structure. The development of bonded restorations in combination with air abrasion dentistry provides a truly minimal intervention dentistry. This article reviews the development of air abrasion, its clinical uses, and the essential accessories required for its use.

  11. Mechanisms of Evolution in High-Consequence Drug Resistance Plasmids

    Directory of Open Access Journals (Sweden)

    Susu He

    2016-12-01

    Full Text Available The dissemination of resistance among bacteria has been facilitated by the fact that resistance genes are usually located on a diverse and evolving set of transmissible plasmids. However, the mechanisms generating diversity and enabling adaptation within highly successful resistance plasmids have remained obscure, despite their profound clinical significance. To understand these mechanisms, we have performed a detailed analysis of the mobilome (the entire mobile genetic element content of a set of previously sequenced carbapenemase-producing Enterobacteriaceae (CPE from the National Institutes of Health Clinical Center. This analysis revealed that plasmid reorganizations occurring in the natural context of colonization of human hosts were overwhelmingly driven by genetic rearrangements carried out by replicative transposons working in concert with the process of homologous recombination. A more complete understanding of the molecular mechanisms and evolutionary forces driving rearrangements in resistance plasmids may lead to fundamentally new strategies to address the problem of antibiotic resistance.

  12. Polystyrene negative resist for high-resolution electron beam lithography

    Directory of Open Access Journals (Sweden)

    Ma Siqi

    2011-01-01

    Full Text Available Abstract We studied the exposure behavior of low molecular weight polystyrene as a negative tone electron beam lithography (EBL resist, with the goal of finding the ultimate achievable resolution. It demonstrated fairly well-defined patterning of a 20-nm period line array and a 15-nm period dot array, which are the densest patterns ever achieved using organic EBL resists. Such dense patterns can be achieved both at 20 and 5 keV beam energies using different developers. In addition to its ultra-high resolution capability, polystyrene is a simple and low-cost resist with easy process control and practically unlimited shelf life. It is also considerably more resistant to dry etching than PMMA. With a low sensitivity, it would find applications where negative resist is desired and throughput is not a major concern.

  13. Machining human dentin by abrasive water jet drilling.

    Science.gov (United States)

    Kohorst, Philipp; Tegtmeyer, Sven; Biskup, Christian; Bach, Friedrich-Wilhelm; Stiesch, Meike

    2014-01-01

    The aim of this experimental in-vitro study was to investigate the machining of human dentin using an abrasive water jet and to evaluate the influence of different abrasives and water pressures on the removal rate. Seventy-two human teeth had been collected after extraction and randomly divided into six homogeneous groups (n=12). The teeth were processed in the area of root dentin with an industrial water jet device. Different abrasives (saccharose, sorbitol, xylitol) and water pressures (15 or 25 MPa) were used in each group. Dimensions of dentin removal were analysed using a stripe projection microscope and both drilling depth as well as volume of abrasion were recorded. Morphological analyses of the dentin cavities were performed using scanning electron microscopy (SEM). Both drilling depth and volume of abrasion were significantly influenced by the abrasive and the water pressure. Depending on these parameters, the drilling depth averaged between 142 and 378 μm; the volume of abrasion averaged between 0.07 and 0.15 mm3. Microscopic images revealed that all cavities are spherical and with clearly defined margins. Slight differences between the abrasives were found with respect to the microroughness of the surface of the cavities. The results indicate that abrasive water jet machining is a promising technique for processing human dentin.

  14. Controlled toothbrush abrasion of softened human enamel.

    Science.gov (United States)

    Voronets, J; Jaeggi, T; Buergin, W; Lussi, A

    2008-01-01

    The aim of this in vitro study was to compare toothbrush abrasion of softened enamel after brushing with two (soft and hard) toothbrushes. One hundred and fifty-six human enamel specimens were indented with a Knoop diamond. Salivary pellicle was formed in vitro over a period of 3 h. Erosive lesions were produced by means of 1% citric acid. A force-measuring device allowed a controlled toothbrushing force of 1.5 N. The specimens were brushed either in toothpaste slurry or with toothpaste in artificial saliva for 15 s. Enamel loss was calculated from the change in indentation depth of the same indent before and after abrasion. Mean surface losses (95% CI) were recorded in ten treatment groups: (1) soft toothbrush only [28 (17-39) nm]; (2) hard toothbrush only [25 (16-34) nm]; (3) soft toothbrush in Sensodyne MultiCare slurry [46 (27-65) nm]; (4) hard toothbrush in Sensodyne MultiCare slurry [45 (24-66) nm]; (5) soft toothbrush in Colgate sensation white slurry [71 (55-87) nm]; (6) hard toothbrush in Colgate sensation white slurry [85 (60-110) nm]; (7) soft toothbrush with Sensodyne MultiCare [48 (39-57) nm]; (8) hard toothbrush with Sensodyne MultiCare [40 (29-51) nm]; (9) soft toothbrush with Colgate sensation white [51 (37-65) nm]; (10) hard toothbrush with Colgate sensation white [52 (36-68) nm]. Neither soft nor hard toothbrushes produced significantly different toothbrush abrasion of softened human enamel in this model (p > 0.05). Copyright 2008 S. Karger AG, Basel.

  15. [Temperature measurements during abrasive water jet osteotomy].

    Science.gov (United States)

    Schmolke, S; Pude, F; Kirsch, L; Honl, M; Schwieger, K; Krömer, S

    2004-01-01

    Working on bone is a major aspect of orthopaedic surgery. Despite its well-known appreciable thermal effects on the edges of the bone cut, the oscillating bone saw blade the oscillating saw remains the standard instrument both for cutting long bones and creating a bed for an endoprosthesis. The application of abrasive water jets offers the possibility of achieving an extremely precise curved cut in bone with no accompanying thermal effect. The thermographically measured absolute temperature increase at the cut edges seen with the water jet was 13 K maximum. The small process forces permit the application in automated handling systems.

  16. Corrosion Resistant Coatings for High Temperature Applications

    Energy Technology Data Exchange (ETDEWEB)

    Besman, T.M.; Cooley, K.M.; Haynes, J.A.; Lee, W.Y.; Vaubert, V.M.

    1998-12-01

    Efforts to increase efficiency of energy conversion devices have required their operation at ever higher temperatures. This will force the substitution of higher-temperature structural ceramics for lower temperature materials, largely metals. Yet, many of these ceramics will require protection from high temperature corrosion caused by combustion gases, atmospheric contaminants, or the operating medium. This paper discusses examples of the initial development of such coatings and materials for potential application in combustion, aluminum smelting, and other harsh environments.

  17. Studies on broad spectrum corrosion resistant oxide coatings

    Indian Academy of Sciences (India)

    Someswar Datta

    2001-12-01

    The corrosion resistant oxide coatings, developed and applied by the conventional vitreous enamelling techniques, showed superior resistance to a range of mineral acids at various strengths and temperatures, alkaline solutions, boiling water and chrome plating solutions. These coatings possess considerable abrasion and impact resistance as well as high thermal shock resistance. The properties of the coating system have been studied in detail and found to be strongly dependent on composition and processing parameters. These coatings have been characterized by X-ray diffraction analysis and SEM studies. Some of the coating materials have been found to be biocompatible.

  18. High pressure-resistant nonincendive emulsion explosive

    Science.gov (United States)

    Ruhe, Thomas C.; Rao, Pilaka P.

    1994-01-01

    An improved emulsion explosive composition including hollow microspheres/bulking agents having high density and high strength. The hollow microspheres/bulking agents have true particle densities of about 0.2 grams per cubic centimeter or greater and include glass, siliceous, ceramic and synthetic resin microspheres, expanded minerals, and mixtures thereof. The preferred weight percentage of hollow microspheres/bulking agents in the composition ranges from 3.0 to 10.0 A chlorinated paraffin oil, also present in the improved emulsion explosive composition, imparts a higher film strength to the oil phase in the emulsion. The emulsion is rendered nonincendive by the production of sodium chloride in situ via the decomposition of sodium nitrate, a chlorinated paraffin oil, and sodium perchlorate. The air-gap sensitivity is improved by the in situ formation of monomethylamine perchlorate from dissolved monomethylamine nitrate and sodium perchlorate. The emulsion explosive composition can withstand static pressures to 139 bars and dynamic pressure loads on the order of 567 bars.

  19. CMOS pixel sensors on high resistive substrate for high-rate, high-radiation environments

    Science.gov (United States)

    Hirono, Toko; Barbero, Marlon; Breugnon, Patrick; Godiot, Stephanie; Gonella, Laura; Hemperek, Tomasz; Hügging, Fabian; Krüger, Hans; Liu, Jian; Pangaud, Patrick; Peric, Ivan; Pohl, David-Leon; Rozanov, Alexandre; Rymaszewski, Piotr; Wang, Anqing; Wermes, Norbert

    2016-09-01

    A depleted CMOS active pixel sensor (DMAPS) has been developed on a substrate with high resistivity in a high voltage process. High radiation tolerance and high time resolution can be expected because of the charge collection by drift. A prototype of DMAPS was fabricated in a 150 nm process by LFoundry. Two variants of the pixel layout were tested, and the measured depletion depths of the variants are 166 μm and 80 μm. We report the results obtained with the prototype fabricated in this technology.

  20. CMOS pixel sensors on high resistive substrate for high-rate, high-radiation environments

    Energy Technology Data Exchange (ETDEWEB)

    Hirono, Toko, E-mail: thirono@uni-bonn.de [Physikalisches Institute der Universität Bonn, Bonn (Germany); Barbero, Marlon; Breugnon, Patrick; Godiot, Stephanie [CPPM, Aix-Marseille Universite, CNRS/IN2P3, Marseille (France); Gonella, Laura; Hemperek, Tomasz; Hügging, Fabian; Krüger, Hans [Physikalisches Institute der Universität Bonn, Bonn (Germany); Liu, Jian; Pangaud, Patrick [CPPM, Aix-Marseille Universite, CNRS/IN2P3, Marseille (France); Peric, Ivan [IPE, Karlsruher Institut für Technologie, Karlsruhe (Germany); Pohl, David-Leon [Physikalisches Institute der Universität Bonn, Bonn (Germany); Rozanov, Alexandre [CPPM, Aix-Marseille Universite, CNRS/IN2P3, Marseille (France); Rymaszewski, Piotr [Physikalisches Institute der Universität Bonn, Bonn (Germany); Wang, Anqing [CPPM, Aix-Marseille Universite, CNRS/IN2P3, Marseille (France); Wermes, Norbert [Physikalisches Institute der Universität Bonn, Bonn (Germany)

    2016-09-21

    A depleted CMOS active pixel sensor (DMAPS) has been developed on a substrate with high resistivity in a high voltage process. High radiation tolerance and high time resolution can be expected because of the charge collection by drift. A prototype of DMAPS was fabricated in a 150 nm process by LFoundry. Two variants of the pixel layout were tested, and the measured depletion depths of the variants are 166 μm and 80 μm. We report the results obtained with the prototype fabricated in this technology.

  1. The Impact of Retained Austenite Characteristics on the Two-Body Abrasive Wear Behavior of Ultrahigh Strength Bainitic Steels

    Science.gov (United States)

    Narayanaswamy, Balaji; Hodgson, Peter; Timokhina, Ilana; Beladi, Hossein

    2016-10-01

    In the current study, a high-carbon, high-alloy steel (0.79 pct C, 1.5 pct Si, 1.98 pct Mn, 0.98 pct Cr, 0.24 pct Mo, 1.06 pct Al, and 1.58 pct Co in wt pct) was subjected to an isothermal bainitic transformation at a temperature range of 473 K to 623 K (200 °C to 350 °C), resulting in different fully bainitic microstructures consisting of bainitic ferrite and retained austenite. With a decrease in the transformation temperature, the microstructure was significantly refined from ~300 nm at 623 K (350 °C) to less than 60 nm at 473 K (200 °C), forming nanostructured bainitic microstructure. In addition, the morphology of retained austenite was progressively altered from film + blocky to an exclusive film morphology with a decrease in the temperature. This resulted in an enhanced wear resistance in nanobainitic microstructures formed at low transformation temperature, e.g., 473 K (200 °C). Meanwhile, it gradually deteriorated with an increase in the phase transformation temperature. This was mostly attributed to the retained austenite characteristics ( i.e., thin film vs blocky), which significantly altered their mechanical stability. The presence of blocky retained austenite at high transformation temperature, e.g., 623 K (350 °C) resulted in an early onset of TRIPing phenomenon during abrasion. This led to the formation of coarse martensite with irregular morphology, which is more vulnerable to crack initiation and propagation than that of martensite formed from the thin film austenite, e.g., 473 K (200 °C). This resulted in a pronounced material loss for the fully bainitic microstructures transformed at high temperature, e.g., 623 K (350 °C), leading to distinct sub-surface layer and friction coefficient curve characteristics. A comparison of the abrasive behavior of the fully bainitic microstructure formed at 623 K (350 °C) and fully pearlitic microstructure demonstrated a detrimental effect of blocky retained austenite with low mechanical stability on

  2. Tribological resistance of high speed steel HS 6-5-2 remelted with electric arc

    Directory of Open Access Journals (Sweden)

    A. Dziedzic

    2009-07-01

    Full Text Available The intensity of tribological wear of the high speed steel HS 6-5-2 remelted with the GTAW method has been compared to the heat treatment steel in a conventional way. Moreover, the types of the wear appeared during the friction. The tribiological research, were done in the technically dry friction conditions on a testing machine of the pin-on-disc T-01M. The smallest intensity of wear was shown by the high speed steel remelted with the parameters leading to obtain the biggest speed of cooling of the molten metal. The main wear type appearing during the research, was the abrasion and adhesive wear.

  3. Effect of Pearlite Interlamellar Spacing on Predominant Abrasive Wear Mechanism of Fully Pearlitic Steel

    Institute of Scientific and Technical Information of China (English)

    J. Ahmadi; M. Monirvaghefi; M. Salehi; B. Niroumand

    2004-01-01

    The aim of this investigation was the determination of the predominant wear mechanism on three-body abrasion of fully pearlitic low alloy steel. Furthermore, the effect of pearlite interlamellar spacing on wear behavior was investigated.For this purpose, the samples were subjected to the different heat treating to attaining different interlamellar spacing.Mechanical properties such as hardness, yield strength, tensile strength, elongation, and impact toughness were evaluated.Three body abrasion tests were conducted under ASTM standard condition using a rubber wheel abrasion test apparatus.Abraded surface and wear debris were investigated by light optical microscopy and scanning electron microscopy.The results showed that wear resistance of fully pearlitic steel depended to pearlite interlamellar spacing the and lower spacing has the greater wear resistance, so it may be due to subsurface work hardening and interlamellar spacing and cementite in fine and/or coarse pearlite, that influence on surface destruction during wear. Although during wear process the several mechanisms play roles, but study of surface and debris shows that with decreasing interlamellar spacing, the predominant mechanism wear changed from ploughing to cutting mode.

  4. Microstructure and Abrasive Wear Performance of Ni-Wc Composite Microwave Clad

    Science.gov (United States)

    Bansal, Amit; Zafar, Sunny; Sharma, Apurbba Kumar

    2015-10-01

    In the present work, Ni-WC powder was deposited on mild steel substrate to develop clads through microwave hybrid heating technique. The cladding trials were carried out in an industrial microwave applicator at 1.1 kW for 540 s. The Ni-WC composite clads were characterized for microstructure and abrasive wear performance through combination of x-ray diffraction, electron and optical microscopy, microhardness, and wear tests. Phase analysis of the Ni-WC clad indicated the presence of stable carbides such as WC, W2C, Ni2W4C, and Fe6W6C. The microstructure study of the clad layer revealed the presence of a uniformly distributed interlocked WC-based reinforcement embedded in the Ni-based matrix. The average Vicker's microhardness in the clad layer was observed to be 1028 ± 90 HV, which was approximately three times the microhardness of the substrate. Abrasive wear resistance of the microwave clads was superior to the MS substrate. Abrasion was the main wear mechanism in the Ni-WC clads and the substrate samples. However, the presence of WC-based reinforcement in the composite clads reduced microcutting, resulting in enhanced wear resistance.

  5. Effects of hybrid composition of LCP and glass fibres on abrasive wear of reinforced LLDPE

    Indian Academy of Sciences (India)

    S A R Hashmi; Ajay Naik; Navin Chand

    2006-02-01

    The hybrid of liquid crystalline polymer (LCP) fibres and glass fibres (GF) provide a combination of modulus and toughness to semi-crystalline linear-low-density-polyethylene (LLDPE). LCP and GF fibres reinforced composites were studied using two-body abrasion tester under different applied loads. Two sets of fibre reinforced LLDPE, 10 and 20 vol%, were investigated. The contents of LCP and glass fibres were varied as 25, 50, 75 and 100 vol% of overall volume of fibres in LLDPE. The effect of replacing glass fibre with LCP fibre on wear is reported. Wear loss increased with the applied loads and glass fibre contents in LLDPE. The replacements of glass fibres with LCP fibres improved abrasive wear resistance of composite. The composite containing 20 vol% of glass fibres in LLDPE showed the specific wear rate nearly double to that of LCP fibre reinforced LLDPE. Incorporation of LCP fibre improved wear resistance of glass fibre reinforced LLDPE. Worn surfaces were studied using SEM. Glass fibres were broken in small debris and removed easily whereas LCP fibres yielded to fibrillation during abrasive action. The overall wear rate was governed by the composition and test conditions.

  6. Probability based high temperature engineering creep and structural fire resistance

    CERN Document Server

    Razdolsky, Leo

    2017-01-01

    This volume on structural fire resistance is for aerospace, structural, and fire prevention engineers; architects, and educators. It bridges the gap between prescriptive- and performance-based methods and simplifies very complex and comprehensive computer analyses to the point that the structural fire resistance and high temperature creep deformations will have a simple, approximate analytical expression that can be used in structural analysis and design. The book emphasizes methods of the theory of engineering creep (stress-strain diagrams) and mathematical operations quite distinct from those of solid mechanics absent high-temperature creep deformations, in particular the classical theory of elasticity and structural engineering. Dr. Razdolsky’s previous books focused on methods of computing the ultimate structural design load to the different fire scenarios. The current work is devoted to the computing of the estimated ultimate resistance of the structure taking into account the effect of high temperatur...

  7. High throughput phenotyping for aphid resistance in large plant collections

    Directory of Open Access Journals (Sweden)

    Chen Xi

    2012-08-01

    Full Text Available Abstract Background Phloem-feeding insects are among the most devastating pests worldwide. They not only cause damage by feeding from the phloem, thereby depleting the plant from photo-assimilates, but also by vectoring viruses. Until now, the main way to prevent such problems is the frequent use of insecticides. Applying resistant varieties would be a more environmental friendly and sustainable solution. For this, resistant sources need to be identified first. Up to now there were no methods suitable for high throughput phenotyping of plant germplasm to identify sources of resistance towards phloem-feeding insects. Results In this paper we present a high throughput screening system to identify plants with an increased resistance against aphids. Its versatility is demonstrated using an Arabidopsis thaliana activation tag mutant line collection. This system consists of the green peach aphid Myzus persicae (Sulzer and the circulative virus Turnip yellows virus (TuYV. In an initial screening, with one plant representing one mutant line, 13 virus-free mutant lines were identified by ELISA. Using seeds produced from these lines, the putative candidates were re-evaluated and characterized, resulting in nine lines with increased resistance towards the aphid. Conclusions This M. persicae-TuYV screening system is an efficient, reliable and quick procedure to identify among thousands of mutated lines those resistant to aphids. In our study, nine mutant lines with increased resistance against the aphid were selected among 5160 mutant lines in just 5 months by one person. The system can be extended to other phloem-feeding insects and circulative viruses to identify insect resistant sources from several collections, including for example genebanks and artificially prepared mutant collections.

  8. Soybean seedlings tolerate abrasion from air-propelled grit

    Science.gov (United States)

    New tools for controlling weeds would be useful for soybean production in organic systems. Air-propelled abrasive grit is one such tool that performs well for in-row weed control in corn, but crop safety in soybean is unknown. We examined responses to abrasion by corn-cob grit of soybean seedlings a...

  9. A Finite Element Approach to Modeling Abrasive Wear Modes

    NARCIS (Netherlands)

    Woldman, M.; Heide, van der E.; Tinga, T.; Masen, M.A.

    2016-01-01

    Machine components operating in sandy environments will wear because of the abrasive interaction with sand particles. In this work, a method is derived to predict the amount of wear caused by such abrasive action, in order to improve the maintenance concept of the components. A finite element model

  10. Intellective high-precision macromolecule resistance temperature/humidity instrument

    Science.gov (United States)

    Liu, Guixiong; Zhou, Qinhe; Kuang, Yongcong; Xu, Jing; Zeng, Zhixin

    2001-09-01

    Considering that the resistance of macromolecule resistor varies in a wide range and humidity sensor component is sensitive to temperature as well, a intelligent high- precision macromolecule resistance temperature/humidity instrument was proposed in this paper, the instrument is based on the integration of frequency-and-period-measuring method, and sensing characteristic calculation and compensation using interpolation. Practical applications show that the instrument has the advantages of high precision, simple peripheral circuit, low cost, suitability for remote measurement, strong ability of anti-interference and wide operation range.

  11. Highly Flexible Superhydrophobic and Fire-Resistant Layered Inorganic Paper.

    Science.gov (United States)

    Chen, Fei-Fei; Zhu, Ying-Jie; Xiong, Zhi-Chao; Sun, Tuan-Wei; Shen, Yue-Qin

    2016-12-21

    Traditional paper made from plant cellulose fibers is easily destroyed by either liquid or fire. In addition, the paper making industry consumes a large amount of natural trees and thus causes serious environmental problems including excessive deforestation and pollution. In consideration of the intrinsic flammability of organics and minimizing the effects on the environment and creatures, biocompatible ultralong hydroxyapatite nanowires are an ideal building material for inorganic fire-resistant paper. Herein, a new kind of free-standing, highly flexible, superhydrophobic, and fire-resistant layered inorganic paper has been successfully prepared using ultralong hydroxyapatite nanowires as building blocks after the surface modification with sodium oleate. During the vacuum filtration, ultralong hydroxyapatite nanowires assemble into self-roughened setalike microfibers, avoiding the tedious fabrication process to construct the hierarchical structure; the self-roughened microfibers further form the inorganic paper with a nacrelike layered structure. We have demonstrated that the layered structure can significantly improve the resistance to mechanical destruction of the as-prepared superhydrophobic paper. The as-prepared superhydrophobic and fire-resistant inorganic paper shows excellent nonflammability, liquid repellency to various commercial drinks, high thermal stability, and self-cleaning property. Moreover, we have explored the potential applications of the superhydrophobic and fire-resistant inorganic paper as a highly effective adsorbent for oil/water separation, fire-shielding protector, and writing paper.

  12. Research and development of blasting abrasive made of steelmaking slag

    Institute of Scientific and Technical Information of China (English)

    TANG Oujing

    2015-01-01

    This study focuses on the development of a new type of nonmetallic steelmaking slag abrasive.The performance,processing,and application of steelmaking slag as a nonmetallic abrasive are introduced.The chemical composition,hardness,crushing value,and particle gradation of steelmaking slag are analyzed.A processing method for steelmaking slag as a blasting abrasive is suggested and evaluated.Compared with conventional abrasives such as copper ore sand and cast iron shot,processed steelmaking slag exhibits similar performance and can satisfy abrasive technical requirements.The derusting effect provided by steelmaking slag for a ship deck can reach the Sa2.0 level,and its recyclability is higher than that of copper ore sand.The derusting performance of steelmaking slag is similar to that of copper ore,and it can thus be used in repairing ship decks.

  13. Method of separate determination of high-ohmic sample resistance and contact resistance

    Directory of Open Access Journals (Sweden)

    Vadim A. Golubiatnikov

    2015-09-01

    Full Text Available A method of separate determination of two-pole sample volume resistance and contact resistance is suggested. The method is applicable to high-ohmic semiconductor samples: semi-insulating gallium arsenide, detector cadmium-zinc telluride (CZT, etc. The method is based on near-contact region illumination by monochromatic radiation of variable intensity from light emitting diodes with quantum energies exceeding the band gap of the material. It is necessary to obtain sample photo-current dependence upon light emitting diode current and to find the linear portion of this dependence. Extrapolation of this linear portion to the Y-axis gives the cut-off current. As the bias voltage is known, it is easy to calculate sample volume resistance. Then, using dark current value, one can determine the total contact resistance. The method was tested for n-type semi-insulating GaAs. The contact resistance value was shown to be approximately equal to the sample volume resistance. Thus, the influence of contacts must be taken into account when electrophysical data are analyzed.

  14. High gain durable anti-reflective coating with oblate voids

    Energy Technology Data Exchange (ETDEWEB)

    Maghsoodi, Sina; Brophy, Brenor L.; Colson, Thomas E.; Gonsalves, Peter R.; Abrams, Ze' ev

    2016-06-28

    Disclosed herein are single layer transparent coatings with an anti-reflective property, a hydrophobic property, and that are highly abrasion resistant. The single layer transparent coatings contain a plurality of oblate voids. At least 1% of the oblate voids are open to a surface of the single layer transparent coatings.

  15. Monitoring and control of fine abrasive finishing processes

    DEFF Research Database (Denmark)

    Lazarev, Ruslan

    In engineering, surfaces with specified functional properties are of high demand in various applications. Desired surface finish can be obtained using several methods. Abrasive finishing is one of the most important processes in the manufacturing of mould and dies tools. It is a principal method...... of this work was to investigate foundations for process monitoring and control methods in application to semi-automated polishing machine based on the industrial robot. The monitoring system was built on NI data acquisition system with two sensors, acoustic emission sensor and accelerometer. Acquired sensory...... signals were analysed in time-frequency domain and specific process features are extracted in relation to machining parameters and processed surface properties. Development and research of the process monitoring was done with background in evaluation of surface roughness parameters. The characterization...

  16. A review on nozzle wear in abrasive water jet machining application

    Science.gov (United States)

    Syazwani, H.; Mebrahitom, G.; Azmir, A.

    2016-02-01

    This paper discusses a review on nozzle wear in abrasive water jet machining application. Wear of the nozzle becomes a major problem since it may affect the water jet machining performance. Design, materials, and life of the nozzle give significance effect to the nozzle wear. There are various parameters that may influence the wear rate of the nozzle such as nozzle length, nozzle inlet angle, nozzle diameter, orifice diameter, abrasive flow rate and water pressure. The wear rate of the nozzle can be minimized by controlling these parameters. The mechanism of wear in the nozzle is similar to other traditional machining processes which uses a cutting tool. The high pressure of the water and hard abrasive particles may erode the nozzle wall. A new nozzle using a tungsten carbide-based material has been developed to reduce the wear rate and improve the nozzle life. Apart from that, prevention of the nozzle wear has been achieved using porous lubricated nozzle. This paper presents a comprehensive review about the wear of abrasive water jet nozzle.

  17. Chemical Abrasion Applied to LA-ICP-MS U–Pb Zircon Geochronology

    Directory of Open Access Journals (Sweden)

    Quentin G. Crowley

    2014-06-01

    Full Text Available Zircon (ZrSiO4 is the most commonly used mineral in U–Pb geochronology. Although it has proven to be a robust chronometer, it can suffer from Pb-loss or elevated common Pb, both of which impede precision and accuracy of age determinations. Chemical abrasion of zircon involves thermal annealing followed by relatively low temperature partial dissolution in HF acid. It was specifically developed to minimize or eliminate the effects of Pb-loss prior to analysis using Thermal Ionization Mass Spectrometry (TIMS. Here we test the application of chemical abrasion to Laser Ablation Inductively Coupled Plasma Mass Spectrometry (LA-ICP-MS by analyzing zircons from both untreated and chemically abraded samples. Rates of ablation for high alpha-dose non-treated zircons are up to 25% faster than chemically abraded equivalents. Ablation of 91500 zircon reference material demonstrates a ca. 3% greater down-hole fractionation of 206Pb/238U for non-treated zircons. These disparities necessitate using chemical abrasion for both primary reference material and unknowns to avoid applying an incorrect laser induced fractionation correction. All treated samples display a marked increase in the degree of concordance and/or lowering of common Pb, thereby illustrating the effectiveness of chemical abrasion to LA-ICP-MS U–Pb zircon geochronology.

  18. CONTROL SYSTEM EVALUATION AND IMPLEMENTATION FOR THE ABRASIVE MACHINING PROCESS ON WOOD

    Directory of Open Access Journals (Sweden)

    Stephen Jackson

    2011-06-01

    Full Text Available Continuous process improvement and automation have proven to be powerful tools for the wood processing industries in order to obtain better final product quality and thus increase profits. Abrasive machining represents an important and relevant process in the manufacturing and processing of wood products, which also implies high cost of materials and labor; therefore, special attention to this process is necessary. The objective of this work was to evaluate and demonstrate a process control system for use in the abrasive machining of wood and wood-based products. A control system was created on LabView® to integrate the monitoring process and the actions required, depending on the abrasive machining process conditions. The system acquires information from the optical sensor to detect loading and activate the cleaning system. The system continuously monitors the condition of the abrasive belt (tool wear by using an acoustic emission sensor and alerts the operator of the status of the belt (green, yellow, and red lights indicating satisfactory, medium, and poor belt condition. The system also incorporates an additional safety device, which helps prevent permanent damage to the belt, equipment, or workpiece by alerting the operator when an excessive temperature has been reached. The process control system proved that automation permits enhancement in the consistency of the belt cleaning technique by the elimination of the human errors. Furthermore, this improvement also affects the cost by extending the life of the belt, which reduces setup time, belt cost, operation cost, as well as others.

  19. Raman study of diamond-based abrasives, and possible artefacts in detecting UHP microdiamond

    Science.gov (United States)

    Nasdala, Lutz; Steger, Simon; Reissner, Claudia

    2016-11-01

    Raman spectral characteristics of a range of diamond-based abrasives (powders and sprays) and drilling and cutting tools, originating from preparation laboratories worldwide, are presented. Some abrasives show strong broadening of the main diamond band [FWHM (full width at half band-maximum) > 5 cm- 1] accompanied by strong band-downshift (ν˜ = 1316-1330 cm- 1). Others are characterised by moderate band broadening (FWHM = 1.8-5 cm- 1) at rather regular band position (ν˜ = 1331-1333 cm- 1). In addition we found that a ;fresh; abrasive and its used analogue may in some cases show vast differences in their Raman spectra. The Raman parameters of diamond-based abrasives overlap widely with Raman parameters of UHP (ultra-high pressure) microdiamond. It is hence impossible to assign diamond detected in a geological specimen to either an introduced artefact or a genuine UHP relict, from the Raman spectrum alone. Raman is an excellent technique for the detection of minute amounts of diamond; however it does not provide conclusive evidence for the identification of UHP microdiamond. The latter requires thorough verification, for instance by optical microscopy or, if doubts cannot be dispelled, transmission electron microscopy.

  20. Achievement report for fiscal 1998. Research and development of super-functional environment-resistant materials by controlling trace metal ion implantation; 1998 nendo seika hokokusho. Gokubiryo kinzoku ion chunyu seigyo ni yoru chokino taikankyo zairyo no kenkyu kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    The aim was to develop reliable materials high in resistance to hostile environments, greatly improved in their resistance to oxidation, abrasion, and corrosion at high temperatures. To achieve the goal, trace quantities of high melting point metals were implanted into the compound formed on the substrate surface or deep into the substrate material. This year's research and development is outlined below. Important technologies in the ion process involved materials which at high temperatures were very resistant to oxidation, abrasion, and corrosion. The high-temperature oxidation resistant material was studied for use with the automobile supercharger rotor. The study on the high-temperature abrasion resistant material involved Ti-N thin coatings: the optimization of coating conditions, slidability at room temperature, and slidability in a high-temperature atmosphere. As for the high-temperature corrosion resistant material, studies were made to use it for refuse-fueled power generation. The TiAl material was also studied: the effect of ion implantation on the improvement of its high-temperature oxidation resisting capability, analysis into oxidized alloy surface properties, ion implantation into complicatedly shaped items and the optimum material for them, and the surface treatment by ion beams for improving resistance to high-temperature corrosion. (NEDO)

  1. Oxidation resistant iron and nickel alloys for high temperature use

    Science.gov (United States)

    Hill, V. L.; Misra, S. K.; Wheaton, H. L.

    1970-01-01

    Iron-base and nickel-base alloys exhibit good oxidation resistance and improved ductility with addition of small amounts of yttrium, tantalum /or hafnium/, and thorium. They can be used in applications above the operating temperatures of the superalloys, if high strength materials are not required.

  2. HIGH RESOLUTION RESISTIVITY LEAK DETECTION DATA PROCESSING & EVALUATION MEHTODS & REQUIREMENTS

    Energy Technology Data Exchange (ETDEWEB)

    SCHOFIELD JS

    2007-10-04

    This document has two purposes: {sm_bullet} Describe how data generated by High Resolution REsistivity (HRR) leak detection (LD) systems deployed during single-shell tank (SST) waste retrieval operations are processed and evaluated. {sm_bullet} Provide the basic review requirements for HRR data when Hrr is deployed as a leak detection method during SST waste retrievals.

  3. Resistance spot welding and weldbonding of advanced high strength steels

    Energy Technology Data Exchange (ETDEWEB)

    Weber, G.; Gaul, H.; Rethmeier, M. [BAM Federal Institute for Materials Research and Testing, Berlin (Germany). Div. V.5 ' ' Safety of Joined Components' ' ; Thommes, H.; Hahn, O. [Paderborn Univ. (Germany). Fakultaet fuer Maschinenbau

    2010-11-15

    The resistance spot welding procedure is one of the most important joining techniques in lightweight car body shell mass production. Especially for newly developed high strength multiphase steels, also called advanced high strength steels (AHSS), and ultra high strength steels (UHSS), this joining technique has more advantages than other thermal and mechanical joining procedures for thin steel sheets. Additionally, the technique of adhesive bonding and its combination with the technique of resistance spot welding called weldbonding becomes more and more important. One of the targets of the contribution is to show the influence of joined advanced high strength steels on the process reliability for both the resistance spot welding process and the weldbonding process. Based on welding current ranges and on results of electrode wear tests, statements concerning the resistance spot weldability of some special AHSS will be given. The mechanical behaviour of spot welded and weldbonded joints for different AHSS will be studied. Furthermore, some statements regarding the fracture behaviour, the hardness and the fatigue behaviour of both spot welded and weldbonded joints for different AHSS will be given. Finally, some results on the mechanical properties of spot welded and weldbounded joints under corrosive attacks with be discussed. (orig.)

  4. Thin Film Chip Resistors with High Resistance and Low Temperature Coefficient of Resistance

    Institute of Scientific and Technical Information of China (English)

    王秀宇; 张之圣; 白天; 刘仲娥

    2010-01-01

    High resistance thin film chip resistors(0603 type) were studied,and the specifications are as follows:1 k? with tolerance about ±0.1% after laser trimming and temperature coefficient of resistance(TCR) less than ±15×10-6/℃.Cr-Si-Ta-Al films were prepared with Ar flow rate and sputtering power fixed at 20 standard-state cubic centimeter per minute(sccm) and 100 W,respectively.The experiment shows that the electrical properties of Cr-SiTa-Al deposition films can meet the specification requirements of 0603 ty...

  5. Impact of toothpaste slurry abrasivity and toothbrush filament stiffness on abrasion of eroded enamel - an in vitro study.

    Science.gov (United States)

    Wiegand, Annette; Schwerzmann, Martina; Sener, Beatrice; Magalhaes, Ana Carolina; Roos, Malgorzata; Ziebolz, Dirk; Imfeld, Thomas; Attin, Thomas

    2008-08-01

    Toothbrush abrasion is significant in the development of tooth wear, particularly when combined with erosion. This in vitro study aimed to evaluate the impact of toothpaste slurry abrasivity and toothbrush filament stiffness on abrasion of eroded enamel. Eroded enamel samples (hydrochloric acid, pH: 2.6, 15 s) were brushed with 40 strokes in an automatic brushing machine using manual toothbrushes with different filament stiffness (filament diameter: 0.15, 0.20, or 0.25 mm). A paste-free control slurry (relative enamel abrasion (REA) value 2) and toothpaste slurries with different abrasivity (REA values 6 or 9) were used for brushing. Erosion and abrasion were followed by storing the enamel samples in artificial saliva for 3 h. After each 4th cycle, the samples were stored in artificial saliva for 15 h. After 60 cycles, enamel loss was measured by profilometry and statistically analyzed by two-way and one-way ANOVA and Bonferroni/Dunn post-hoc tests. Loss of enamel (mean, microm) was influenced mainly by the abrasivity of the slurry and increased along with REA value (REA 2: 0.0-0.2, REA 6: 2.1-3.3, REA 9: 2.9-3.7). Abrasion of eroded enamel was also affected by filament stiffness of the toothbrush, but only groups brushed with toothpaste slurry of REA 6 showed any significant difference between the different toothbrushes. Thereby, toothbrushes with 0.2 mm filament diameter caused higher enamel loss than 0.15 and 0.25 mm filaments. Toothbrush abrasion of eroded enamel is influenced mainly by the abrasivity of the toothpaste slurry, but is also modified by toothbrush filament stiffness.

  6. The electrical resistance of PuSb under high pressure

    Energy Technology Data Exchange (ETDEWEB)

    Link, P. (European Commission, Joint Research Centre, Institute for Transuranium Elements, Postfach 2340, D76125 Karlsruhe (Germany)); Benedict, U. (European Commission, Joint Research Centre, Institute for Transuranium Elements, Postfach 2340, D76125 Karlsruhe (Germany)); Wittig, J. (Institut fuer Festkoerperforschung, Forschungszentrum Juelich, D52425 Juelich (Germany)); Wuehl, H. (Institut fuer Experimentelle Kernphysik, Universitaet Karlsruhe, D76128 Karlsruhe (Germany)); Rebizant, J. (European Commission, Joint Research Centre, Institute for Transuranium Elements, Postfach 2340, D76125 Karlsruhe (Germany)); Spirlet, J.C. (European Commission, Joint Research Centre, Institute for Transuranium Elements, Postfach 2340, D76125 Karlsruhe (Germany))

    1994-10-01

    A new experimental set-up with a Bridgman-type high pressure cell in a closed containment allows resistance measurements on highly radioactive materials. We present results of high pressure, low temperature studies on PuSb single crystals in the pressure range to 25 GPa and at temperatures between 1.3 K and 300 K. As pressure on PuSb is increased, its Neel temperature and the transition temperature to the ferromagnetic ground state are increased. In the pressure range from 10 to 15 GPa, we observed a strong decrease in the resistance associated with the crystallographic phase transition from the B1 (NaCl) to the B2 (CsCl) structure. The high pressure phase appears to be non-magnetic. ((orig.))

  7. Carbonation Resistance of Sulphoaluminate Cement-based High Performance Concrete

    Institute of Scientific and Technical Information of China (English)

    ZHANG Decheng; XU Dongyu; CHENG Xin; CHEN Wen

    2009-01-01

    The influences of water/cement ratio and admixtures on carbonation resistance of sulphoaluminate cement-based high performance concrete(HPC)were investigated.The experimental results show that with the decreasing water/cement ratio,the carbonation depth of sulphoaluminate cement-based HPC is decreased remarkably,and the carbonation resistance capability is also improved with the adding admixtures.The morphologies and structure characteristics of sulphoaluminate cement hydration products before and after carbonation were analyzed using SEM and XRD.The analysis results reveal that the main hydration product of sulphoaluminate cement,that is ettringite(AFt),de-composes after carbonation.

  8. Research on Abrasion Simulation of DeNOx Honeycomb Catalysts in Flue Gas%蜂窝式脱硝催化剂在烟气中磨损行为的模拟研究

    Institute of Scientific and Technical Information of China (English)

    肖雨亭; 徐莉; 贾曼; 汪德志; 彭光军

    2012-01-01

    The abrasion performance tests for different types of honeycomb DeNO, catalysts used for SCR denitrification under different conditions are carried out with a simulation testing device. The tests show that the inner wall abrasion of the catalysts is the main reason for the reduction of abrasion resistance, which coincides with "Magnus Effect" theory. The result also indicates that the abrasion degree of lower-layer catalysts is more serious than that of upper-layer catalysts when multi-layer catalyst arrangement is adopted. In high fly ash operating conditions, the type selection of catalyst should be made scientifically and discreetly. When the dust concentration exceeds 30 g/ m3, the standard type of the catalyst with the thickness of more than 1.0 mm is recommended.%利用耐磨损性能模拟试验装置,在不同条件下对用于选择性催化还原法(SCR)脱硝的多种规格的蜂窝式脱硝催化剂进行了耐磨损性能的试验研究.结果表明,壁面磨损是导致蜂窝式催化剂耐磨损性能下降的主要原因,其磨损行为符合“马格努斯”效应的理论;采用多层布置的催化剂中,下层催化剂的磨损要比上层相对严重;在高浓度飞灰工况中,要科学慎重地进行催化剂选型,当飞灰质量浓度超过30 g/m3时,建议选用标准型、壁厚大于1.0 mm的催化剂.

  9. Thermally aware, durable nanoengineered surfaces with high speed liquid impalement resistance

    Science.gov (United States)

    Tiwari, Manish; Peng, Chaoyi; Chen, Zhuyang

    2016-11-01

    Highly hydrophobic nanoengineered surfaces delaying freezing down to -20 degrees Centigrade for a day, sustaining dropwise steam condensation under high rate steam shear for several days, sustaining mechanical abrasion and high strains have attracted strong interest recently. Particularly, anti-icing and dropwise condensation promotion require thermally conductive surfaces with careful nucleation control - of ice germs or droplets, respectively - using precise surface nanotexture. Scalability of surface manufacture is an additional challenge. In the current presentation, we will demonstrate a pathway to address these needs. Anodisation of metallic substrate is first used to obtain nanotextured surfaces with a precision of approx. 200 nm. Next, rationally formulated nanocomposites comprising solution processed fluorinated copolymers and nanoparticle dispersions were spray coated on the anodized metals. The resulting nanocomposite coatings were superhydrophobic with approx. 20 nm precision in surface texture. The surface durability is assessed using tape peel, sand abrasion, and droplet and water jet impact tests up to 30 m/s. High speed jet splashing is recorded at speeds >10 m/s to demonstrate the influence of jet diameter on splashing characteristics. This work was partly supported by EPSRC Grant EP/N006577/1.

  10. Mars rover rock abrasion tool performance enhanced by ultrasonic technology.

    Science.gov (United States)

    Macartney, A.; Li, X.; Harkness, P.

    2016-12-01

    The Mars exploration Athena science goal is to explore areas where water may have been present on the early surface of Mars, and investigate the palaeo-environmental conditions of these areas in relation to the existence of life. The Rock Abrasion Tool (RAT) designed by Honeybee Robotics has been one of four key Athena science payload instruments mounted on the mechanical arm of the Spirit, Opportunity and Curiosity Mars Exploration Rovers. Exposed rock surfaces weather and chemically alter over time. Although such weathered rock can present geological interest in itself, there is a limit to what can be learned. If the geological history of a landing site is to be constructed, then it is important to analyse the unweathered rock interior as clearly as possible. The rock abrasion tool's role is to substitute for a geologist's hammer, removing the weathered and chemically altered outer surface of rocks in order to view the pristine interior. The RAT uses a diamond resin standard common grinding technique, producing a 5mm depth grind with a relatively high surface roughness, achieved over a number of hours per grind and consumes approximately 11 watts of energy. This study assesses the benefits of using ultrasonic assisted grinding to improve surface smoothness. A prototype Micro-Optic UltraSonic Exfoliator (MOUSE) is tested on a range of rock types and demonstrates a number of advantages over the RAT. In addition to a smoother grind finish, these advantages include a lower rate of tool tip wear when using a tungsten carbide tip as opposed to diamond resin, less moving parts, a grind speed of minutes instead of hours, and a power consumption of only 1-5 Watts.

  11. Abrasive Wear Behavior of WC Reinforced Ni-BASED Composite Coating Sprayed and Fused by Oxy-Acetylene Flame

    Science.gov (United States)

    Wang, Qun; Chen, Zhenhua; Ding, Zhang Xiong; Chen, Ding

    Microstructure of WC reinforced Ni-based self-fluxing alloy composite coating sprayed and fused by oxy-acetylene flame was investigated by scanning electron microscopy and energy dispersive X-ray Spectrometry, X-ray diffraction, and transmission electron microscopy. The wear performance of the coating was studied by a MLS-225 wet sand rubber wheel abrasive wear tester at various loads and sizes of abrasive particles. Also, the wear resistance of the coating was compared with uncoated ASTM1020 steel. The results indicated that the coating is bonded metallurgically to the substrate and has a homogeneous microstructure composed of both coarse WC and fine carbide and boride grains such as Cr7C3, Cr23C6, and Ni2B which disperse uniformly in the matrix of γ-Ni solid solution and Ni3B. The worn mass loss of the coating and ASTM1020 steel both increased with the load and size of abrasive particles, also, the coating has exhibited excellent abrasive wear resistance compared with ASTM1020 steel.

  12. Properties of Achromobacter xylosoxidans highly resistant to aminoglycoside antibiotics.

    Science.gov (United States)

    Nakamoto, Sachiko; Goda, Natsumi; Hayabuchi, Tatsuya; Tamaki, Hiroo; Ishida, Ayami; Suzuki, Ayaka; Nakano, Kaori; Yui, Shoko; Katsumata, Yuto; Yamagami, Yuki; Burioka, Naoto; Chikumi, Hiroki; Shimizu, Eiji

    2016-04-01

    We herein discovered a highly resistant clinical isolate of Pseudomonas aeruginosa with MICs to amikacin, gentamicin, and arbekacin of 128 μg/mL or higher in a drug sensitivity survey of 92 strains isolated from the specimens of Yoka hospital patients between January 2009 and October 2010, and Achromobacter xylosoxidans was separated from this P. aeruginosa isolate. The sensitivity of this bacterium to 29 antibiotics was investigated. The MICs of this A. xylosoxidans strain to 9 aminoglycoside antibiotics were: amikacin, gentamicin, arbekacin, streptomycin, kanamycin, neomycin, and spectinomycin, 1,024 μg/mL or ≥ 1,024 μg/mL; netilmicin, 512 μg/mL; and tobramycin, 256 μg/mL. This strain was also resistant to dibekacin. This aminoglycoside antibiotic resistant phenotype is very rare, and we are the first report the emergence of A. xylosoxidans with this characteristic.

  13. High precision measurement of electrical resistance across endothelial cell monolayers.

    Science.gov (United States)

    Tschugguel, W; Zhegu, Z; Gajdzik, L; Maier, M; Binder, B R; Graf, J

    1995-05-01

    Effects of vasoactive agonists on endothelial permeability was assessed by measurement of transendothelial electrical resistance (TEER) of human umbilical vein endothelial cells (HUVECs) grown on porous polycarbonate supports. Because of the low values of TEER obtained in this preparation (< 5 omega cm2) a design of an Ussing type recording chamber was chosen that provided for a homogeneous electric field across the monolayer and for proper correction of series resistances. Precision current pulses and appropriate rates of sampling and averaging of the voltage signal allowed for measurement of < 0.1 omega resistance changes of the endothelium on top of a 21 omega series resistance of the support and bathing fluid layers. Histamine (10 microM) and thrombin (10 U/ml) induced an abrupt and substantial decrease of TEER, bradykinin (1 microM) was less effective, PAF (380 nM) and LTC4 (1 microM) had no effect. TEER was also reduced by the calcium ionophore A-23187 (10 microM). The technique allows for measurements of TEER in low resistance monolayer cultures with high precision and time resolution. The results obtained extend previous observations in providing quantitative data on the increase of permeability of HUVECs in response to vasoactive agonists.

  14. High-resistivity nanogranular Co–Al–O films for high-frequency applications

    NARCIS (Netherlands)

    Khalili Amiri, P.; Zhuang, Y.; Schellevis, H.; Rejaei, B.; Vroubel, M.; Ma, Y.; Burghartz, J.N.

    2007-01-01

    This work presents a series of high-resistivity nanogranular Co–Al–O films with maximum resistivity of ∼ 110 mΩ cm. The films were deposited using pulsed dc reactive sputtering of a Co72Al28 target in an oxygen/argon ambient. The samples were characterized by scanning electron microscopy (SEM), M-H

  15. Low-intensity resistance training after high-intensity resistance training can prevent the increase of central arterial stiffness.

    Science.gov (United States)

    Okamoto, T; Masuhara, M; Ikuta, K

    2013-05-01

    Although high-intensity resistance training increases arterial stiffness, low-intensity resistance training reduces arterial stiffness. The present study investigates the effect of low-intensity resistance training before and after high-intensity resistance training on arterial stiffness. 30 young healthy subjects were randomly assigned to a group that performed low-intensity resistance training before high-intensity resistance training (BLRT, n=10), a group that performed low-intensity resistance training after high-intensity resistance training (ALRT, n=10) and a sedentary control group (n=10). The BLRT and ALRT groups performed resistance training at 80% and 50% of one repetition maximum twice each week for 10 wk. Arterial stiffness was measured using carotid-femoral and femoral-ankle pulse wave velocity (PWV). One-repetition maximum strength in the both ALRT and BLRT significantly increased after the intervention (Ptraining in the ALRT group did not change from before training. In contrast, carotid-femoral PWV after combined training in the BLRT group increased from before training (P training in the both BLRT and ALRT groups did not change from before training. These results suggest that although arterial stiffness is increased by low-intensity resistance training before high-intensity resistance training, performing low-intensity resistance training thereafter can prevent the increase of arterial stiffness. © Georg Thieme Verlag KG Stuttgart · New York.

  16. Comparison of High Resolution Negative Electron Beam Resists

    DEFF Research Database (Denmark)

    Olsen, Brian Bilenberg; Schøler, Mikkel; Shi, Peixiong

    2006-01-01

    Four high resolution negative electron beam resists are compared: TEBN-1 from Tokuyama Corp. Japan, ma-N 2401XP and mr-L 6000AXP from microresist technology GmbH Germany, and SU-8 2000 series from MicroChem Corp., USA. Narrow linewidth high density patterns are defined by 100 kV electron beam...... lithography, and the pattern is transferred into silicon by a highly anisotropic SF6/O-2/CHF3 based reactive ion etch process with a selectivity between silicon and the investigated resists of approximately 2.20 nm half-pitch lines and 10 nm lines with a pitch down to 60 nm are written and transferred...

  17. Wear characteristics of second-phase-reinforced sol-gel corundum abrasives

    Energy Technology Data Exchange (ETDEWEB)

    Mayer, Joachim [Central Facility for Electron Microscopy (GFE), RWTH Aachen University, 52056 Aachen (Germany)]. E-mail: mayer@gfe.rwth-aachen.de; Engelhorn, Robert [Laboratory for Machine Tools and Production Engineering (WZL), RWTH Aachen University, 52056 Aachen (Germany); Bot, Rosemarie [Laboratory for Machine Tools and Production Engineering (WZL), RWTH Aachen University, 52056 Aachen (Germany); Weirich, Thomas [Central Facility for Electron Microscopy (GFE), RWTH Aachen University, 52056 Aachen (Germany); Herwartz, Cleo [Central Facility for Electron Microscopy (GFE), RWTH Aachen University, 52056 Aachen (Germany); Klocke, Fritz [Laboratory for Machine Tools and Production Engineering (WZL), RWTH Aachen University, 52056 Aachen (Germany)

    2006-08-15

    The use of sol-gel technologies makes it possible to manufacture new corundum-based abrasives with superior performance in terms of grinding processes. The aim of the present work is to reveal the detailed wear mechanisms on a nanometre scale and relate them to the particular microstructure of these new materials. A commercial sol-gel corundum (Cubitron 321{sup TM}) was used. In the grinding experiments, wheels consisting of four different mixtures with 0%, 30%, 50% and 100% of sol-gel corundum were used to machine a tool steel (100Cr6V) by plane grinding. Changes to the contact zone were studied after controlled abrasion experiments on hard steel substrates using a pin-on-wheel tribometer, in single grit scratch tests and after tests of resistance to heat shock. Cross-sections through contact areas of a sol-gel grain were prepared using a focused ion beam workstation and investigated using conventional and analytical transmission electron microscopy. The results indicate that the combined effect of controlled propagation of subsurface shear cracks and plastic deformation leads to the formation of flat contact zones. On these contact zones, a nanocrystalline FeO debris layer adheres to the alumina. The results of our investigations were verified in grinding experiments and give insight into the physical reasons of the superior tribological properties of the sol-gel corundum abrasives.

  18. Effect of Pearlite Interlamellar Spacing on Predominant Abrasive Wear Mechanism of Fully Pearlitic Steel

    Institute of Scientific and Technical Information of China (English)

    J.Ahmadi; M.Monirvaghefi; M.Salehi; B.Niroumand

    2004-01-01

    The aim of this investigation was the determination of the predominant wear mechanism an three-body abrasion of fully pearlitic low ahoy steel. Furthermore. the effect of pearlite interlamellar spacing on wear behavior was investigated, For this purpase, the samples were subjected to the different heat treating to artainthg different interlamellar spacing. Mechanical properties such as hardness, yield strength, tensile strength, elongation, and impact toughness were evaluated. Three body abrasion tests were conducted under ASTM standard condition using a rubber wheel abrasion test apparatus. Abraded surface and wear debris were investigated by light optical microscopy and scanning electron microscopy. The results showed that wear resistance of fully pearlitic steel depended to pearlite interlamellar spacing the and lower spacing has the greater wear realstance, so it may be due to subsurface work hardening and interlamellar spacing and cernentite in fine and/or coarse pearlite, thai influence on surface destruction during wear. Although during wear process the several mechanisms play roles, but study of surface and debris shows that with decreasing interlamellar spacing, the predominant mechanism wear changed front ploughing to cuttthg mode.

  19. Effect of abrasive surface roughening on the secondary yield of various metals

    Science.gov (United States)

    Graves, Timothy

    2007-11-01

    The secondary electron yield of metallic conductors plays a critical role in the development of multipactor discharges. These discharges require a secondary yield greater than unity at the appropriate energy level for sustained breakdown. By reducing the secondary yield below unity in the necessary energy range, multipactor and multipactor-induced glow discharges can be eliminated. Surface roughening has been shown to successfully lower the secondary yield to below unity (ref. 1). In addition, abrasive bead blasting has been shown to effectively reduce the secondary yield of copper surfaces while preserving voltage breakdown characteristics (ref. 2). This study investigates the effect of abrasive surface roughening on the secondary yield of materials such as copper, aluminum, and stainless steel. In addition to measuring the change in the secondary yield as a function of abrasive particle size, the multipactor resistance and voltage breakdown characteristics are investigated. In addition, the effect of vacuum conditioning via multipactor and rf plasma cleaning on the roughened surfaces will be discussed. Ref. 1. H. Bruining. Physics and Applications of Secondary Electron Emission. McGraw-Hill, NY, 1954. Ref. 2. T. P. Graves, Ph.D. Thesis, MIT. 2007

  20. Resistance to chemical attack of bittern-resisting cement in high-bittern environment

    Institute of Scientific and Technical Information of China (English)

    Yunbing Hou; Bingwen Wang; Yu Chen; Botao Zhang; Lin Yu

    2005-01-01

    A new kind of bittern-resisting cement (BRC) was introduced. This material is based on the ternary cementitious system of clinker containing C4A3 -S phase, high-activity ground granulated blast-furnace slag (GGBFS) and fly ash (FA). The hydration process and the hydrated products of BRC were studied by means of XRD, TG-DTA and SEM, and the resistance to chemical attack of BRC in high-bittern environment was also examined. The corrosion experiment in seven kinds of brines proved that BRC exhibits an excellent resistance to chemical attack of bittern. The corrosion resistance factors were calculated and all of them were greater than 0.96. It showed that BRC totally controls the cement-based material corrosion in brines from four aspects: (1) making full use of the dominant complementation effect of mineral materials; (2) diminishing the hydrated products easy to be attacked; (3) improving the microstructure of hardened cement mortar; (4) degrading the chemical attack of bittern.

  1. Effect of abrasive grit size on wear of manganese-zinc ferrite under three-body abrasion

    Science.gov (United States)

    Miyoshi, Kazuhisa

    1987-01-01

    Wear experiments were conducted using replication electron microscopy and reflection electron diffraction to study abrasion and deformed layers produced in single-crystal Mn-Zn ferrites under three-body abrasion. The abrasion mechanism of Mn-Zn ferrite changes drastically with the size of abrasive grits. With 15-micron (1000-mesh) SiC grits, abrasion of Mn-Zn ferrite is due principally to brittle fracture; while with 4- and 2-micron (4000- and 6000-mesh) SiC grits, abrasion is due to plastic deformation and fracture. Both microcracking and plastic flow produce polycrystalline states on the wear surfaces of single-crystal Mn-Zn ferrites. Coefficient of wear, total thickness of the deformed layers, and surface roughness of the wear surfaces increase markedly with an increase in abrasive grit size. The total thicknesses of the deformed layers are 3 microns for the ferrite abraded by 15-micron SiC, 0.9 microns for the ferrite abraded by 4-micron SiC, and 0.8 microns for the ferrite abraded by 1-micron SiC.

  2. Erosion-resistant coatings for gas turbine compressor blades

    Science.gov (United States)

    Muboyadzhyan, S. A.

    2009-06-01

    The effect of ion-plasma coatings made from high-hardness metal compounds on the erosion and corrosion resistance and the mechanical properties of alloy (substrate) + coating compositions is comprehensively studied. The effects of the thickness, composition, deposition conditions, and design of coatings based on metal nitrides and carbides on the relative gas-abrasive wear of alloy + coating compositions in a gas-abrasive flux are analyzed. The flux contains quartz sand with an average fraction of 300-350 μm; the abrasive feed rate is 200 g/min; and the angles of flux incidence are 20° (tangential flow) and 70° (near-head-on attack flow). Alloy + coating compositions based on VN, VC, Cr3C2, ZrN, and TiN coatings 15-30 μ m thick or more are shown to have high erosion resistance. A detailed examination of the coatings with high erosion resistance demonstrates that a zirconium nitride coating is most appropriate for protecting gas turbine compressor blades made of titanium alloys; this coating does not decrease the fatigue strength of these alloys. A chromium carbide coating is the best coating for protecting compressor steel blades.

  3. Abrasive Wear Performance of Aluminium Modified Epoxy-Glass Fiber Composites

    Science.gov (United States)

    Kamble, Vikram G.; Mishra, Punyapriya; Al Dabbas, Hassan A.; Panda, H. S.; Fernandez, Johnathan Bruce

    2015-07-01

    For a long time, Aluminum filled epoxies molds have been used in rapid tooling process. These molds are very economical when applied in manufacturing of low volume of plastic parts. To improve the thermal conductivity of the material, the metallic filler material is added to it and the glass fiber improves the wear resistance of the material. These two important parameters establish the life of composites. The present work reports on abrasive wear behavior of Aluminum modified epoxy and glass fiber composite with 5 wt.% and 10 wt.% of aluminum particles. Through pin on disc wear testing machine, we studied the wear behaviors of composites, and all these samples were fabricated by using hand layup process. Epoxy resin was used as matrix material which was reinforced with Glass fiber and Aluminum as filler. The composite with 5 wt.% and 10 wt.% of Al was cast with dimensions 100 × 100 × 6 mm. The specimens were machined to a size of 6 × 6 × 4 mm for abrasive testing. Abrasive tests were carried out for different grit paper sizes, i.e., 150, 320, 600 at different sliding distance, i.e., 20, 40, 60 m at different loads of 5, 10 and 15 N and at constant speed. The weight loss due to wear was calculated along with coefficient of friction. Hardness was found using Rockwell hardness machine. The SEM morphology of the worn out surface wear was analyzed to understand the wear mechanism. Results showed that the addition of Aluminum particles was beneficial for low abrasive conditions.

  4. Atom probe field ion microscopy of high resistivity materials

    Energy Technology Data Exchange (ETDEWEB)

    Sibrandij, S.J.; Larson, D.J.; Miller, M.K.

    1998-02-01

    Over the last 30 years the atom probe has proved to be a powerful tool for studying nanometer-sized compositional fluctuations in a wide range of metallic alloys but has had only limited applications to semiconductors and ceramics. One of the primary reasons for this difference is the higher resistivity of semiconducting and ceramic specimens. Because of this high resistivity, the high voltage field evaporation pulse is attenuated before it reaches the apex of the specimen thereby making the pulse ineffective for field evaporation. Experiments have demonstrated that both variants of the voltage-pulsed atom probe (i.e., those instruments in which the field evaporation pulse is applied directly to the specimen and those in which the negative pulse is applied to a counter electrode in front of the specimen) are equally affected. In this overview, the limits of applicability of the voltage-pulsed atom probe to high resistivity materials are examined. In this study, a wide range of materials have been examined to determine whether field ion microscopy and voltage-pulsed field evaporation can be achieved and the results are summarized in the report. Field ion microscopy including dc field evaporation was possible for all materials except bulk ceramic insulators and glasses. Field ion microscopy requires some conductivity both to achieve a high electric field at the apex of the specimen, and also to support the field ion current. In contrast, voltage-pulsed field evaporation requires transmission of the pulse to the apex of the specimen. All metallic alloys including high resistance alloys and metallic glasses were successfully field evaporated with a voltage pulse. Specimens that were produced from bulk material of several conducting ceramics including MoSi, TiB and TiC were also successfully field evaporated with a voltage pulse.

  5. Rugged Low-Resistance Contacts To High-Tc Superconductors

    Science.gov (United States)

    Caton, Randall; Selim, Raouf; Byvik, Charles E.; Buoncristiani, A. Martin

    1992-01-01

    Newly developed technique involving use of gold makes possible to fabricate low-resistance contacts with rugged connections to high-Tc superconductors. Gold diffused into specimen of superconducting material by melting gold beads onto surface of specimen, making strong mechanical contacts. Shear strength of gold bead contacts greater than epoxy or silver paste. Practical use in high-current-carrying applications of new high-Tc materials, including superconducting magnets, long-wavelength sensors, electrical ground planes at low temperatures, and efficient transmission of power.

  6. Effect of Phenomena Accompanying Wear in Dry Corundum Abrasive on the Properties and Microstructure of Austempered Ductile Iron with Different Chemical Composition

    Directory of Open Access Journals (Sweden)

    Myszka D.

    2015-04-01

    Full Text Available The research described in this article is a fragment in the series of published works trying to determine the applicability of new materials for parts of the mining machinery. Tests were performed on two groups of austempered ductile iron - one of which contained 1.5% Ni and 0.5% Mo, while the other contained 1.9% Ni and 0.9% Cu. Each group has been heat treated according to the three different heat treatment variants and then the material was subjected to detailed testing of mechanical properties and abrasion wear resistance, measuring also hardness and magnetic properties, and conducting microstructural examinations. The results indicated that each of the tested materials was senstive to the surface hardening effect, which resulted in high wear resistance. It has been found that high temperature of austempering, i.e. 370°C, favours high wear resistance of ductile iron containing nickel and molybdenum. Low temperature of austempering, i.e. 270°C, develops high wear resistance in ductile iron containing nickel and copper. Both these materials offer completely different mechanical properties and as such can be used for different and specific applications.

  7. High Capacity and Resistance to Additive Noise Audio Steganography Algorithm

    Directory of Open Access Journals (Sweden)

    Haider Ismael Shahadi

    2011-09-01

    Full Text Available Steganography is the art of message hiding in a cover signal without attracting attention. The requirements of the good steganography algorithm are security, capacity, robustness and imperceptibility, all them are contradictory, therefore, satisfying all together is not easy especially in audio cover signal because human auditory system (HAS has high sensitivity to audio modification. In this paper, we proposed a high capacity audio steganography algorithm with good resistance to additive noise. The proposed algorithm is based on wavelet packet transform and blocks matching. It has capacity above 35% of the input audio file size with acceptable signal to noise ratio. Also, it is resistance to additive Gaussian noise to about 25 db. Furthermore, the reconstruction of actual secret messages does not require the original cover audio signal.

  8. Crystalline silicon solar cells with high resistivity emitter

    Science.gov (United States)

    Panek, P.; Drabczyk, K.; Zięba, P.

    2009-06-01

    The paper presents a part of research targeted at the modification of crystalline silicon solar cell production using screen-printing technology. The proposed process is based on diffusion from POCl3 resulting in emitter with a sheet resistance on the level of 70 Ω/□ and then, shaped by high temperature passivation treatment. The study was focused on a shallow emitter of high resistivity and on its influence on output electrical parameters of a solar cell. Secondary ion mass spectrometry (SIMS) has been employed for appropriate distinguishing the total donor doped profile. The solar cell parameters were characterized by current-voltage characteristics and spectral response (SR) methods. Some aspects playing a role in suitable manufacturing process were discussed. The situation in a photovoltaic industry with emphasis on silicon supply and current prices of solar cells, modules and photovoltaic (PV) systems are described. The economic and quantitative estimation of the PV world market is shortly discussed.

  9. High-temperature corrosion resistance of ceramics and ceramic coatings

    Energy Technology Data Exchange (ETDEWEB)

    Tortorelli, P.F.

    1996-06-01

    Ceramics and ceramic composites offer the potential to operate fossil energy systems at the higher temperatures necessary for improved energy efficiency and better environmental control. However, because many fossil fuel-derived processes contain sulfur, chlorine, and carbon, as well as oxygen, degradation from high-temperature corrosion and environmental effects arising from reactions of solids with gases and condensable products is a common life-determining factor in operating systems. Ceramic-based products are not immune to such degradation; adequate corrosion resistance must be assured to exploit the technical and economic potential of such materials. This is normally accomplished by using stable, sound oxides that exist in their bulk form, that naturally grow as surface layers upon exposure to an oxidizing environment, or that are deposited as a coating on a susceptible material. It is therefore important to examine the critical issues with respect to more environmental stability of ceramics that have the potential to be corrosion resistant in particular fossil environments. Key aspects include not only chemical compatibility, but the influence of the environment on the mechanical behavior of the ceramic materials. In addition, for coatings, the mechanical reliability of the ceramic is a key issue in that an otherwise corrosion-resistant surface layer must remain sound and adherent in order to provide protection to the underlying substrate. The purpose of this work is to support the development of advanced ceramics and ceramic composites for applications in fossil environments by examining critical issues related to high-temperature corrosion resistance. More specifically, the overall objective of this task is to examine the chemical compatibility and reliability of potentially corrosion-resistant ceramics being developed as protective overcoats and/or structural materials as parts of other work elements funded by the AR&TD Program.

  10. Research on Fire Resistance of Ultra-High-Performance Concrete

    Directory of Open Access Journals (Sweden)

    Hao-wen Ye

    2012-01-01

    Full Text Available Fire resistance of ultrahigh-performance concrete was measured under different temperatures and loadings. C120 concrete was prepared with 1 kg/m3 organic fiber and C120 concrete with 2 kg/m3 organic fiber and tested under loading at 30% ultimate strength when exposed to high temperatures of 200°C, 300°C, and 400°C, respectively.

  11. Deposition and properties of high-velocity-oxygen-fuel and plasma-sprayed Mo-Mo2C composite coatings

    Science.gov (United States)

    Prchlik, L.; Gutleber, J.; Sampath, S.

    2001-12-01

    Molybdenum thermal-spray coatings, dispersion strengthened by molybdenum oxides and molybdenum carbides, play an important role in industrial tribological applications. Traditionally, they have been prepared by plasma and wire flame spraying. High porosity and lower cohesion strength limit their application in situations where both galling and abrasion wear is involved. In this study, high-velocity-oxygen-fuel (HVOF) deposition of molybdenum and molybdenum carbide coatings was attempted. Deposition was achieved for all powders used. Composition, microstructure, mechanical, and wear properties of the HVOF synthesized coatings were evaluated and compared with plasma-sprayed counterparts. The HVOF coatings possessed a very good abrasion resistance, whereas plasma deposits performed better in dry sliding tests. Measurements showed a close relationship between the coating surface hardness and its abrasion resistance. Results also suggested correlation between molybdenum carbide distribution in the molybdenum matrix and the sliding friction response of Mo-Mo2C coatings.

  12. Refractory, Abrasive, and Other Industrial Minerals Operations - Direct Download

    Data.gov (United States)

    U.S. Geological Survey, Department of the Interior — This map layer includes refractory, abrasive, and other industrial minerals operations in the United States. The data represent commodities covered by the Minerals...

  13. High temperature oxidation resistance in titanium–niobium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Tegner, B.E. [School of Physics, SUPA and CSEC, The University of Edinburgh, Edinburgh EH9 3JZ (United Kingdom); Zhu, L. [School of Physics, SUPA and CSEC, The University of Edinburgh, Edinburgh EH9 3JZ (United Kingdom); School of Materials Science and Engineering, Beihang University, Beijing 100191 (China); Siemers, C. [Technische Universitat Braunschweig, Institut fur Werkstoffe, Langer Kamp 8, 38106 Braunschweig (Germany); Saksl, K. [Slovak Academy of Sciences, Institute of Materials Research, Watsonova 47, 04353 Kosice (Slovakia); Ackland, G.J., E-mail: gjackland@ed.ac.uk [School of Physics, SUPA and CSEC, The University of Edinburgh, Edinburgh EH9 3JZ (United Kingdom)

    2015-09-15

    Highlights: • The conventional explanation for oxidation resistance is disproven, an alternative presented. • A generic analytic diffusion model for oxidation resistance is presented. • We develop a class of oxidation resistant niobium–titanium alloys. • Calculation, microscopy, spectroscopy and diffraction analysis of the alloys. • The theory is verified in oxidation tests. - Abstract: Titanium alloys are ideally suited for use as lightweight structural materials, but their use at high temperature is severely restricted by oxidation. Niobium is known to confer oxidation-resistance, and here we disprove the normal explanation, that Nb{sup 5+} ions trap oxygen vacancies. Using density functional theory calculation, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) we show that Nb is insoluble in TiO{sub 2}. In fact, the Ti–Nb surface has three-layer structure: the oxide itself, an additional Nb-depleted zone below the oxide and a deeper sublayer of enhanced Nb. Microfocussed X-ray diffraction also demonstrates recrystallization in the Nb-depleted zone. We interpret this using a dynamical model: slow Nb-diffusion leads to the build up of a Nb-rich sublayer, which in turn blocks oxygen diffusion. Nb effects contrast with vanadium, where faster diffusion prevents the build up of equivalent structures.

  14. High throughput discovery of new fouling-resistant surfaces†

    Science.gov (United States)

    Zhou, Mingyan; Liu, Hongwei; Venkiteshwaran, Adith; Kilduff, James; Anderson, Daniel G.; Langer, Robert; Belfort, Georges

    2017-01-01

    A novel high throughput method for synthesis and screening of customized protein-resistant surfaces was developed. This method is an inexpensive, fast, reproducible and scalable approach to synthesize and screen protein-resistant surfaces appropriate for a specific feed. The method is illustrated here by combining a high throughput platform (HTP) approach together with our patented photo-induced graft polymerization (PGP) method developed for facile modification of commercial poly(aryl sulfone) membranes. We demonstrate that the HTP–PGP approach to synthesize and screen fouling-resistant surfaces is general, and thus provides the capability to develop surfaces optimized for specific feeds. Surfaces were prepared via graft polymerization onto poly(ether sulfone) (PES) membranes and were evaluated using a protein adsorption assay followed by pressure-driven filtration. We have employed the HTP–PGP approach to confirm previously reported successful monomers and to develop new antifouling surfaces from a library of 66 monomers for four different challenges of interest to the biotechnology community: hen egg-white lysozyme, supernatant from Chinese Hamster Ovary (CHO) cells in phosphate buffered saline (PBS) solution as a model cell suspension, and immunoglobulin G (IgG) precipitated in the absence and presence of bovine serum albumin (BSA) in high salt solution as a model precipitation process.

  15. A review of micro-scale abrasion testing

    Energy Technology Data Exchange (ETDEWEB)

    Gant, A J; Gee, M G [Electronics and Modelling Group, Division of Industry and Innovation, Module 9, Space G9-A5, Queens Road, Teddington, Middlesex, TW11 0LW (United Kingdom)

    2011-02-23

    Micro-scale abrasion (commonly referred to as 'ball cratering') is a small-scale tribological test method which can be operated on a desktop. It offers the possibility of providing a quick, cheap, localized abrasion test that can be used with small samples. In principle its operation is simple, but in practice there are issues with wear scar measurement, wear mode and its applicability to a wide variety of monolithic materials and coatings. (topical review)

  16. Computed tomography to quantify tooth abrasion

    Science.gov (United States)

    Kofmehl, Lukas; Schulz, Georg; Deyhle, Hans; Filippi, Andreas; Hotz, Gerhard; Berndt-Dagassan, Dorothea; Kramis, Simon; Beckmann, Felix; Müller, Bert

    2010-09-01

    Cone-beam computed tomography, also termed digital volume tomography, has become a standard technique in dentistry, allowing for fast 3D jaw imaging including denture at moderate spatial resolution. More detailed X-ray images of restricted volumes for post-mortem studies in dental anthropology are obtained by means of micro computed tomography. The present study evaluates the impact of the pipe smoking wear on teeth morphology comparing the abraded tooth with its contra-lateral counterpart. A set of 60 teeth, loose or anchored in the jaw, from 12 dentitions have been analyzed. After the two contra-lateral teeth were scanned, one dataset has been mirrored before the two datasets were registered using affine and rigid registration algorithms. Rigid registration provides three translational and three rotational parameters to maximize the overlap of two rigid bodies. For the affine registration, three scaling factors are incorporated. Within the present investigation, affine and rigid registrations yield comparable values. The restriction to the six parameters of the rigid registration is not a limitation. The differences in size and shape between the tooth and its contra-lateral counterpart generally exhibit only a few percent in the non-abraded volume, validating that the contralateral tooth is a reasonable approximation to quantify, for example, the volume loss as the result of long-term clay pipe smoking. Therefore, this approach allows quantifying the impact of the pipe abrasion on the internal tooth morphology including root canal, dentin, and enamel volumes.

  17. Directly patternable high refractive index ferroelectric sol–gel resist

    Energy Technology Data Exchange (ETDEWEB)

    Garoli, D., E-mail: denis.garoli@iit.it [Istituto Italiano di Tecnologia, Via Morego 16, 16136 Genova (Italy); Della Giustina, G. [Industrial Engineering Department, University of Padova and INSTM, Via Marzolo 9, 35131 Padova (Italy)

    2015-08-15

    The development of a ferroelectric negative tone sol–gel resist for Ultraviolet (UV) and Electron Beam (EB) lithography is presented. A new system based on Lead Zirconate Titanate (PZT, with formula PbZr{sub 0.52}Ti{sub 0.48}O{sub 3}) was synthesized by sol–gel method. The lithographic performances were investigated and several structures spanning from the micron range down to less than 50 nm have been achieved by UV and EB lithography. The system interaction with UV light and Electron beam was thoroughly characterized by FT-IT spectroscopy. The exposed PZT was annealed at high temperatures in order to study the crystalline phase evolution, the optical constants values and stability of patterned structures. After exposure and annealing, the refractive index of the material can vary from 1.68 up to 2.33 (@400 nm), while the ferroelectric behaviour seems to be maintained after high temperature annealing. These results suggest a possible application of PZT resist not only as ferroelectric but also as nanopatternable high refractive index material. Moreover, direct nanopatterning by means of Focused Ion Beam (FIB) lithography was verified and the potentiality for the preparation of high aspect ratio hollow nanostructures will be presented. - Highlights: • A new formula directly patternable PZT high refractive index resist is presented. • The gel is sensitive to both UV and electron beam exposure. • The refractive index can vary from 1.68 up to 2.33 (@400 nm). • Direct nanopatterning by means of Focused Ion Beam (FIB) lithography was verified. • High aspect ratio hollow nanostructures will be presented.

  18. A comparison of material removal mechanism under low stress abrasive condition of steel and hardfacing alloys

    Science.gov (United States)

    Dasgupta, R.; Prasad, B. K.; Modi, O. P.; Jha, A. K.

    1999-08-01

    The low stress abrasive wear behavior of two types of steels commonly used for making a number of commonly used engineering components has been compared with the composition of a few hardfacing alloys that can be overlayed on the steels to impart a wear-resistant surface. The mechanism of material removal as studied by the scanning electron micrographs of the worn and transverse sections is different for the steels and hardfacing alloys. An attempt has been made to explain the mechanism of material removal for the steels and hardfacing alloys.

  19. Tough, Microcracking-Resistant, High-Temperature Polymer

    Science.gov (United States)

    Pater, Ruth H.; Razon, Pert; Smith, Ricky; Working, Dennis; Chang, Alice; Gerber, Margaret

    1990-01-01

    Simultaneous synthesis from thermosetting and thermoplastic components yields polyimide with outstanding properties. Involves process in which one polymer cross-linked in immediate presence of other, undergoing simultaneous linear chain extension. New material, LaRC-RP40 synthesized from high-temperature thermosetting imide prepolymer and from thermoplastic monomer. Three significantly improved properties: toughness, resistance to microcracking, and glass-transition temperature. Shows promise as high-temperature matrix resin for variety of components of aircraft engines and for use in other aerospace structures.

  20. High pressure intensification of cassava resistant starch (RS3) yields

    OpenAIRE

    2015-01-01

    Cassava starch, typically, has resistant starch type 3 (RS3) content of 2.4%. This paper shows that the RS3 yields can be substantially enhanced by debranching cassava starch using pullulanase followed by high pressure or cyclic high-pressure annealing. RS3 yield of 41.3% was obtained when annealing was carried out at 400 MPa/60°C for 15 min, whereas it took nearly 8 h to obtain the same yield under conventional atmospheric annealing at 60°C. The yield of RS3 could be further significantly in...

  1. Development of Novel RF Coaxial Cable with Ultra-High Temperature and Radiation Resistance%新型耐超高温、耐超高辐射射频同轴电缆的研制

    Institute of Scientific and Technical Information of China (English)

    杨延安; 李亚明; 单海龙

    2011-01-01

    The characteristics, such as ultra-high temperature resistance, ultra-high radiation resistance, anticorrosion, anti-knock, anti-abrasion, low loss, high-voltage withstanding, high insulation resistivity, are described briefly. And the choice of inner conductor, insulation, and sheath materials and the conductor integration, insulation forming, and sheathing processes for the novel ultra-high temperature and radiation resistant RF coaxial cable with foamed SiO2 insulation are presented.%简述了新型耐超高温、耐超高辐射射频同轴电缆的特点,包括耐超高温、耐超高辐射、抗腐蚀、抗震、抗磨及低损耗、高耐压、高绝缘电阻等性能。并着重介绍了发泡SiO2绝缘的新型耐超高温、耐超高辐射射频电缆内导体、绝缘、护套材料的选择以及导体整型、绝缘成型、护套成型的过程。

  2. An investigation of abrasive wear and corrosion behavior of surface repair of gray cast iron by SMAW

    Directory of Open Access Journals (Sweden)

    Alireza Sadeghi

    2017-01-01

    Full Text Available In this work, improving the abrasion–corrosion behavior of gray cast iron used in centrifugal pumps was studied. These pumps are usually made of gray cast iron (BS:1452Gr220 and are repaired by Shielded Metal Arc Welding (SMAW. Three different typical welding electrodes including Ni electrode (DIN8563, Carbon Steel electrode (DIN1913, and Hardening electrode (DIN8555 were used to compare the weldability of the base metal. Microstructural differences for three types of electrodes were studied and forming of different phases was analyzed. Corrosion and abrasion tests were conducted and related to welding conditions. Experimental results showed that using Ni substrate electrode reduce the unwanted phases (martensitic and carbides. Furthermore, in comparison with the base metal, the abrasion behavior of all weldments was improved. It was also determined that the carbon steel electrode has a higher corrosion resistance in zero-resistance ammeter (ZRA test compared to other electrodes.

  3. Abrasive Wear of Laser Surface Hardened 9SiCr in Soils%激光硬化9SiCr表面土壤磨损研究

    Institute of Scientific and Technical Information of China (English)

    陈卓君; 张祖立

    2011-01-01

    Abrasive wear tests of laser treated 9SiCr blade were conducted using three kinds of abrasives ( loam soil, sand soil and clay soil). The parameters of laser treatment (e. g. laser power 1 200 W, scanning velocity 14 mm/s, laser power 1 500 W, scanning velocity 16 mm/s) were optimized to obtain the hard and wear resistant surface on 9SiCr blade. Wear resistances of laser treated 9SiCr blade in three kinds of soils were measured and compared. The wear resistance of laser hardened 9SiCr steel blade was 5 times as high as that of quenched 9SiCr steel blade. The main wear mechanism of laser hardened 9SiCr blade in soil was abrasive wear. By improving the hardness, the wear lifetime of laser hardened 9SiCr blade was prompted.%在壤土、沙土和黏土3种土壤中对激光处理的9SiCr材料进行磨损试验,考察了激光硬化工艺参数对9SiCr旋耕刀基体显微硬度的影响,获得9SiCr旋耕刀基体激光硬化处理的最佳工艺参数.结果表明:在激光功率为1 200 W、扫描速度为14 mm/s和激光功率1 500 W、扫描速度16 mm/s的条件下,磨损率较小.激光处理表面在3种土壤条件下进行了耐磨性比较,沙土对试件的磨损率影响最小.9SiCr经过激光处理其表面耐磨性比一般淬火表面的耐磨性提高约5倍.9Sicr表面磨损形式主要是磨粒磨损.激光处理9SiCr表面提高了表面硬化层的硬度,从而提高了材料的耐磨性,增加了9SiCr的使用寿命.

  4. Abrasion and erosion testing of materials used in power production from coal

    Energy Technology Data Exchange (ETDEWEB)

    Tylczak, Joseph H.; Adler, Thomas A.; Rawers, James C.

    2003-09-01

    The Albany Research Center (ARC) has a long history of studying abrasive wear, related to mineral testing, handling, and processing. The center has also been instrumental in the design and development of wear test procedures and equipment. Research capabilities at ARC include Pin-on-Drum, Pin-on-Disk, and Dry Sand/Rubber Wheel abrasion tests, Jaw Crusher gouging test, Ball-on-Ball Impact test, and Jet erosion tests. Abrasive and erosive wear studies have been used to develop both new alloys and improved heat treatments of commercial alloys. As part of ARC’s newest iteration on wear testing to evaluate materials for use in new and existing pulverized coal combustion and gasifier power systems, the ARC has designed and constructed a new High Temperature Hostile Atmosphere Erosion Wear Test (HAET). This new piece of test apparatus is designed for erosive particle velocities of 10-40 m/sec and temperatures from room temperature (23°C) to 800+°C, with special control over the gas atmosphere. A variable speed whirling arm design is used to vary the impact energy of the gravity fed erosive particles. The specimens are mounted at the edge of a disk and allow a full range of impingement angles to be selected. An electric furnace heats the specimens in an enclosed retort to the selected temperature. Tests include both oxidizing conditions and reducing conditions. A range of gases, including CO, CO2, CH4, H2, H2S, HCl, N2, O2, and SO2 can be mixed and delivered to the retort. During the erosion testing a stream of abrasive powder is delivered in front of the specimens. This apparatus is designed to use low abrasive fluxes, which simulate real operating conditions in commercial power plants. Currently ~270 μm SiO2 particles are being used to simulate the abrasive impurities typically found in coal. Since operators are always striving for longer lifetimes and higher operating temperatures, this apparatus can help elucidate mechanisms of wastage and identify superior

  5. High-resistivity nanogranular Co-Al-O films for high-frequency applications

    Science.gov (United States)

    Khalili Amiri, Pedram; Zhuang, Yan; Schellevis, Hugo; Rejaei, Behzad; Vroubel, Marina; Ma, Yue; Burghartz, Joachim N.

    2007-05-01

    This work presents a series of high-resistivity nanogranular Co-Al-O films with maximum resistivity of ˜110mΩcm. The films were deposited using pulsed dc reactive sputtering of a Co72Al28 target in an oxygen/argon ambient. The samples were characterized by scanning electron microscopy (SEM), M-H loop measurements, and s-parameter measurements on microstrip transmission lines with Co-Al-O magnetic cores. The high-frequency magnetic permeability profile was extracted from the microstrip measurements. Reduction of deposition power resulted in resistivity enhancement, as well as reduction of coercivity and permeability. SEM images reveal an average grain size of ˜80nm for films with the highest resistivity.

  6. Shape memory polymers with high and low temperature resistant properties

    Science.gov (United States)

    Xiao, Xinli; Kong, Deyan; Qiu, Xueying; Zhang, Wenbo; Liu, Yanju; Zhang, Shen; Zhang, Fenghua; Hu, Yang; Leng, Jinsong

    2015-09-01

    High temperature shape memory polymers that can withstand the harsh temperatures for durable applications are synthesized, and the aromatic polyimide chains with flexible linkages within the backbone act as reversible phase. High molecular weight (Mn) is demanded to form physical crosslinks as fixed phase of thermoplastic shape memory polyimide, and the relationship between Mn and glass transition temperature (Tg) is explored. Thermoset shape memory polyimide shows higher Tg and storage modulus, better shape fixity than thermoplastic counterpart due to the low-density covalent crosslinking, and the influence of crosslinking on physical properties are studied. The mechanism of high temperature shape memory effects based on chain flexibility, molecular weight and crosslink density is proposed. Exposure to thermal cycling from +150 °C to -150 °C for 200 h produces negligible effect on the properties of the shape memory polyimide, and the possible mechanism of high and low temperature resistant property is discussed.

  7. Process parameters effect on material removal mechanism and cut quality of abrasive water jet machining

    Directory of Open Access Journals (Sweden)

    Janković P.

    2013-01-01

    Full Text Available The process of the abrasive water jet cutting of materials, supported by the theories of fluid mechanics, abrasive wear and damage mechanics, is a high-tech technologies that provides unique capabilities compared to conventional machining processes. This paper, along the theoretical derivations, provides original contributions in the form of mathematical models of the quantity of the cut surface damage, expressed by the values of cut surface roughness. The particular part of this paper deal with the results of the original experimental research. The research aim was connected with the demands of industry, i.e. the end user. Having in mind that the conventional machining processes are not only lagging behind in terms of quality of cut, or even some requests are not able to meet, but with the advent of composite materials were not able to machine them, because they occurred unacceptable damage (mechanical damage or delamination, fiber pull-out, burning, frayed edges.

  8. Utilizing a Magnetic Abrasive Finishing Technique (MAF Via Adaptive Nero Fuzzy(ANFIS

    Directory of Open Access Journals (Sweden)

    Amer A. Moosa

    2015-07-01

    Full Text Available An experimental study was conducted for measuring the quality of surface finishing roughness using magnetic abrasive finishing technique (MAF on brass plate which is very difficult to be polish by a conventional machining process where the cost is high and much more susceptible to surface damage as compared to other materials. Four operation parameters were studied, the gap between the work piece and the electromagnetic inductor, the current that generate the flux, the rotational Spindale speed and amount of abrasive powder size considering constant linear feed movement between machine head and workpiece. Adaptive Neuro fuzzy inference system (ANFIS was implemented for evaluation of a series of experiments and a verification with respect to specimen roughness change has been optimized and usefully achieved by obtained results were an average of the error between the surface roughness predicted by model simulation and that of direct measure is 2.0222 %.

  9. High vitamin E content, impact resistant UHMWPE blend without loss of wear resistance.

    Science.gov (United States)

    Oral, Ebru; Neils, Andrew; Muratoglu, Orhun K

    2015-05-01

    Antioxidant stabilization of radiation cross-linked ultrahigh molecular weight polyethylene (UHMWPE) has been introduced to improve the oxidative stability of total joint implant bearing surfaces. Blending of antioxidants (most commonly vitamin E) with UHMWPE resin powder followed by consolidation and uniform radiation cross-linking is currently available for use in both total hips and total knees. It was previously shown that the fatigue resistance of vitamin E-blended and irradiated UHMWPEs could be further improved by spatially manipulating the vitamin E concentration throughout the implant and limiting cross-linking to the surface of the implant where it is necessary for wear resistance. This was possible by designing a low concentration of vitamin E on the surface and higher concentration in the bulk of the implant because cross-linking is hindered in UHMWPE as a function of increasing vitamin E concentration. In this study, we hypothesized that such a surface cross-linked UHMWPE with low wear rate and high fatigue strength could be obtained by limiting the penetration of radiation into UHMWPE with uniform vitamin E concentration. Our hypothesis tested positive; we were able to obtain control of the surface cross-linked region by manipulating the energy of the irradiation, resulting in extremely low wear, and high impact strength. In addition, we discussed alternatives of improving the oxidation resistance of such a material by using additional vitamin E reservoirs. These results are significant because this material may allow increased use of antioxidant-stabilized, cross-linked UHMWPEs in high stress applications and in more active patients.

  10. Modeling for thermal contact resistance of frictional interface under high temperature and high pressure

    Institute of Scientific and Technical Information of China (English)

    湛利华; 李晓谦; 胡仕成; 曹俊

    2002-01-01

    According to the thermodynamic characteristics in the work interface of the plastic forming of metals, a set of TCR (thermal contact resistance) experimental system under the conditions of high temperature and high pressure has been designed. The interrelations between the thermal contact resistance (TCR) and its influence factors such as contact pressure etc, are obtained. A modified coefficient E is introduced to consider the relative slide in the contact interface. Then the interfacial TCR calculating model, which suits to the special conditions of ‘high temperature+plastic rheology' and frictional contact such as continuous roll casting process, is established.

  11. Proliferation resistance assessment of high temperature gas reactors

    Energy Technology Data Exchange (ETDEWEB)

    Chikamatsu N, M. A. [Instituto Tecnologico y de Estudios Superiores de Monterrey, Campus Santa Fe, Av. Carlos Lazo No. 100, Santa Fe, 01389 Mexico D. F. (Mexico); Puente E, F., E-mail: midori.chika@gmail.com [ININ, Carretera Mexico-Toluca s/n, 52750 Ocoyoacac, Estado de Mexico (Mexico)

    2014-10-15

    The Generation IV International Forum has established different objectives for the new generation of reactors to accomplish. These objectives are focused on sustain ability, safety, economics and proliferation resistance. This paper is focused on how the proliferation resistance of the High Temperature Gas Reactors (HTGR) is assessed and the advantages that these reactors present currently. In this paper, the focus will be on explaining why such reactors, HTGR, can achieve the goals established by the GIF and can present a viable option in terms of proliferation resistance, which is an issue of great importance in the field of nuclear energy generation. The reason why the HTGR are being targeted in this writing is that these reactors are versatile, and present different options from modular reactors to reactors with the same size as the ones that are being operated today. Besides their versatility, the HTGR has designed features that might improve on the overall sustain ability of the nuclear reactors. This is because the type of safety features and materials that are used open up options for industrial processes to be carried out; cogeneration for instance. There is a small section that mentions how HTGR s are being developed in the international sector in order to present the current world view in this type of technology and the further developments that are being sought. For the proliferation resistance section, the focus is on both the intrinsic and the extrinsic features of the nuclear systems. The paper presents a comparison between the features of Light Water Reactors (LWR) and the HTGR in order to be able to properly compare the most used technology today and one that is gaining international interest. (Author)

  12. Evaluation of planarization performance for a novel alkaline copper slurry under a low abrasive concentration

    Science.gov (United States)

    Mengting, Jiang; Yuling, Liu; Haobo, Yuan; Guodong, Chen; Weijuan, Liu

    2014-11-01

    A novel alkaline copper slurry that possesses a relatively high planarization performance is investigated under a low abrasive concentration. Based on the action mechanism of CMP, the feasibility of using one type of slurry in copper bulk elimination process and residual copper elimination process, with different process parameters, was analyzed. In addition, we investigated the regular change of abrasive concentration effect on copper and tantalum removal rate and within wafer non-uniformity (WIWNU) in CMP process. When the abrasive concentration is 3 wt%, in bulk elimination process, the copper removal rate achieves 6125 Å/min, while WIWNU is 3.5%, simultaneously. In residual copper elimination process, the copper removal rate is approximately 2700 Å/min, while WIWNU is 2.8%. Nevertheless, the tantalum removal rate is 0 Å/min, which indicates that barrier layer isn't eliminated in residual copper elimination process. The planarization experimental results show that an excellent planarization performance is obtained with a relatively high copper removal rate in bulk elimination process. Meanwhile, after residual copper elimination process, the dishing value increased inconspicuously, in a controllable range, and the wafer surface roughness is only 0.326 nm (sq slurry show almost no major differences with two kinds of commercial acid slurries after polishing. All experimental results are conducive to research and improvement of alkaline slurry in the future.

  13. Edge effect in ohmic contacts on high-resistivity semiconductors

    Science.gov (United States)

    Ruzin, Arie

    2016-01-01

    Current increase due to edge effect in ohmic contacts was calculated by finite-element software in three-dimensional devices. The emphasis in this study is on semi-intrinsic (SI) and compensated high resistivity semiconductors. It was found that the enhanced electric field around the contact edges may cause about twofold increase in the total contact current. For contact radii larger than the device thickness and nano scale contacts the impact is considerably reduced. In nanoscale contacts the edge effect does not control the electric field under the entire contact, but rather decreases. The introduction of velocity saturation model has a limited impact, and only in compensated semiconductors.

  14. High temperature strain measurement with a resistance strain gage

    Science.gov (United States)

    Lei, Jih-Fen; Fichtel, ED; Mcdaniel, Amos

    1993-01-01

    A PdCr based electrical resistance strain gage was demonstrated in the laboratory to be a viable sensor candidate for static strain measurement at high temperatures. However, difficulties were encountered while transferring the sensor to field applications. This paper is therefore prepared for recognition and resolution of the problems likely to be encountered with PdCr strain gages in field applications. Errors caused by the measurement system, installation technique and lead wire attachment are discussed. The limitations and some considerations related to the temperature compensation technique used for this gage are also addressed.

  15. Performance analysis of cutting graphite-epoxy composite using a 90,000psi abrasive waterjet

    Science.gov (United States)

    Choppali, Aiswarya

    Graphite-epoxy composites are being widely used in many aerospace and structural applications because of their properties: which include lighter weight, higher strength to weight ratio and a greater flexibility in design. However, the inherent anisotropy of these composites makes it difficult to machine them using conventional methods. To overcome the major issues that develop with conventional machining such as fiber pull out, delamination, heat generation and high tooling costs, an effort is herein made to study abrasive waterjet machining of composites. An abrasive waterjet is used to cut 1" thick graphite epoxy composites based on baseline data obtained from the cutting of ¼" thick material. The objective of this project is to study the surface roughness of the cut surface with a focus on demonstrating the benefits of using higher pressures for cutting composites. The effects of major cutting parameters: jet pressure, traverse speed, abrasive feed rate and cutting head size are studied at different levels. Statistical analysis of the experimental data provides an understanding of the effect of the process parameters on surface roughness. Additionally, the effect of these parameters on the taper angle of the cut is studied. The data is analyzed to obtain a set of process parameters that optimize the cutting of 1" thick graphite-epoxy composite. The statistical analysis is used to validate the experimental data. Costs involved in the cutting process are investigated in term of abrasive consumed to better understand and illustrate the practical benefits of using higher pressures. It is demonstrated that, as pressure increased, ultra-high pressure waterjets produced a better surface quality at a faster traverse rate with lower costs.

  16. Effect of the Carbides and Matrix on the Wear Resistance of Nodular Cast Iron

    Directory of Open Access Journals (Sweden)

    G. Gumienny

    2013-07-01

    Full Text Available This paper presents the results of the abrasive wear resistance of selected types of nodular cast iron, including ADI, cooperating with quartz sand and 100 grit abrasive paper. It has been shown that carbides in nodular cast iron cause an increase in wear resistance of 6 to 12% depending on the surface fraction of the carbides and type of the matrix. For the same unit pressure the mass loss of the cast iron cooperating with quartz sand is many times larger than the cast iron cooperating with abrasive paper. For both abrasives the highest wear resistance showed nodular cast iron with upper and lower bainite and carbides.

  17. Effect of the Carbides and Matrix on the Wear Resistance of Nodular Cast Iron

    Directory of Open Access Journals (Sweden)

    Gumienny G.

    2013-09-01

    Full Text Available This paper presents the results of the abrasive wear resistance of selected types of nodular cast iron, including ADI, cooperating with quartz sand and 100 grit abrasive paper. It has been shown that carbides in nodular cast iron cause an increase in wear resistance of 6 to 12% depending on the surface fraction of the carbides and type of the matrix. For the same unit pressure the mass loss of the cast iron cooperating with quartz sand is many times larger than the cast iron cooperating with abrasive paper. For both abrasives the highest wear resistance showed nodular cast iron with upper and lower bainite and carbides.

  18. SULFATE RESISTANCE MECHANISM OF HIGH-PERFORMANCE CONCRETE CONTAINING NCI

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    It is found that the incorporation of Nitrite Corrosion Inhibitor (NCI) greatly weakens the resistance of mixtures to sulfate attack.To study the mechanism of this phenomenon,in this paper,the influence of NCI additionon on the cement paste and microstructure change of high performance concrete specimens is studied by means of quantitative XRD,SEM tests.The results demonstrate that the incorporation of NCI accelerates the formation of calcium hydroxide and ettringite crystals,and weakens the pore refinement effect caused by the secondary hydration reaction of fly ash and microsilica.At the age up to one year,the relative crystal quantity in mixture containing NCI is always higher than that in control mixture.The reasons for the degradation in sulfate resisitance of mixtures may be attributed to the increase and stability of the calcium hydroxide and ettringite crystals formed and the weakening of secondary hydration reaction.Based on the results,conclusion can be drawn that NCI should be used cautiously in practical engineering where high resistance to sulfate attack is required.

  19. Contacts for high-resistivity (Cd,Mn)Te crystals

    Energy Technology Data Exchange (ETDEWEB)

    Witkowska-Baran, M.; James, R.; Mycielski, A.; Kochanowska, D.; Szadkowski, A.J.; Jakiela, R.; Witkowska, B.; Kaliszek, W.; Domagala, J.; Lusakowska, E.; Domukhovski, V.; Dybko, K.; Cui, Y.; and James, R.B.

    2010-09-09

    Semi-insulating (Cd,Mn)Te crystals offer a material that may compete well with the commonly used (Cd,Zn)Te crystals for manufacturing large-area X- and gamma-ray detectors. The Bridgman growth method yields good quality, high-resistivity (10{sup 9} - 10{sup 10} {Omega} {center_dot} cm) crystals of (Cd,Mn)Te:V. Doping the as-grown crystals with the compensating agent vanadium ({approx} 10{sup 16} cm{sup -3}) ensures their high resistivity; thereafter, annealing them in cadmium vapors reduces the number of cadmium vacancies. Applying the crystals as detectors necessitates having satisfactory electrical contacts. Accordingly, we explored various techniques of ensuring good electrical contacts to these semi-insulating (Cd,Mn)Te crystals, assessing metallic layers, monocrystalline semiconductor layers, and amorphous (or nanocrystalline) semiconductor layers. We found that ZnTe heavily doped ({approx} 10{sup 18} cm{sup -3}) with Sb, and CdTe heavily doped ({approx} 10{sup 17} cm{sup -3}) with In, proved satisfactory semiconductor contact layers. They subsequently enabled us to establish good contacts (with only narrow tunneling barriers) to the Au layer that usually constitutes the most external contact layer. We outline our technology of applying electrical contacts to semi-insulating (Cd,Mn)Te, and describe some important properties.

  20. Particle detectors made of high-resistivity Czochralski silicon

    CERN Document Server

    Härkönen, J; Ivanov, A; Li, Z; Luukka, Panja; Pirojenko, A; Riihimaki, I; Tuominen, E; Tuovinen, E; Verbitskaya, E; Virtanen, A

    2005-01-01

    We have processed pin-diodes and strip detectors on n- and p-type high-resistivity silicon wafers grown by magnetic Czochralski method. The Czochralski silicon (Cz-Si) wafers manufactured by Okmetic Oyj have nominal resistivity of 900 Omega cm and 1.9 kOmega cm for n- and p-type, respectively. The oxygen concentration in these substrates is slightly less than typically in wafers used for integrated circuit fabrication. This is optimal for semiconductor fabrication as well as for radiation hardness. The radiation hardness of devices has been investigated with several irradiation campaigns including low- and high-energy protons, neutrons, gamma-rays, lithium ions and electrons. Cz-Si was found to be more radiation hard than standard Float Zone silicon (Fz-Si) or oxygenated Fz-Si. When irradiated with protons, the full depletion voltage in Cz-Si has not exceeded its initial value of 300 V even after the fluence of 5 multiplied by 10**1**4 cm**-**2 1-MeV eq. n cm **-**2 that equals more than 30 years operation of...

  1. Incidence of lameness and abrasions in piglets in identical farrowing pens with four different types of floor

    Directory of Open Access Journals (Sweden)

    Nilsson Ebba

    2009-05-01

    Full Text Available Abstract Background Lameness in piglets is a major animal welfare issue. Floor abrasiveness is a common cause of superficial injury in piglets in farrowing pens. The abrasion achieved may act as a gate for infections, which in turn may induce development of infectious arthritis. In this study, the influence of improvements of the floor quality and of increased ratios of straw in identical farrowing pens was measured. Methods The study was carried out at a herd with four identical farrowing units with solid concrete floor bedded with 1 kg chopped straw per sow and 1 hg per piglet and day. Nothing was changed in the management of the four identical farrowing units, but four experimental groups were created: Group I – control, Group II – the amount of bedding was doubled. The surface of the floor was repaired in two units, Group III – Piglet Floor®, Flowcrete Sweden AB, Perstorp, Sweden and Group IV – Thorocrete SL®, Växa Halland, Sweden. Three farrowing batches were studies in each unit. In total, 93 litters (1,073 piglets were examined for foot and skin lesions until the age of 3 weeks. The occurrence of lameness was registered until weaning at an average age of 4.5 weeks. Twenty seven lame piglets were culled instead of medicinally treated and subjected to necropsy including histopathological and microbiological examinations. Isolates of streptococci, staphylococci and E. coli were tested with respect to antimicrobial resistance. Results Piglet born on the repaired floors had the lowest prevalences of abrasions at carpus. Also the doubled straw ration decreased the abrasions. Skin lesions at carpus decreased significantly in magnitude in all four systems from day 10. At day 3, the sole bruising scores of the control unit were greater than the other three units (p Streptococcus dysgalactiae subsp. equisimilis (60%, Staphylococcus hyicus subsp. hyicus (35% and Escherichia coli (5%. These isolates were sensitive to all antibiotics

  2. Experimental Investigations into Abrasive Waterjet Machining of Carbon Fiber Reinforced Plastic

    Directory of Open Access Journals (Sweden)

    Prasad D. Unde

    2015-01-01

    Full Text Available Abrasive waterjet machining (AWJM is an emerging machining process in which the material removal takes place due to abrasion. A stream of abrasive particles mixed with filtered water is subjected to the work surface with high velocity. The present study is focused on the experimental research and evaluation of the abrasive waterjet machining process in order to evaluate the technological factors affecting the machining quality of CFRP laminate using response surface methodology. The standoff distance, feed rate, and jet pressure were found to affect kerf taper, delamination, material removal rate, and surface roughness. The material related parameter, orientation of fiber, has been also found to affect the machining performance. The kerf taper was found to be 0.029 for 45° fiber orientation whereas it was 0.036 and 0.038 for 60° and 90°, respectively. The material removal rate is 18.95 mm3/sec for 45° fiber orientation compared to 18.26 mm3/sec for 60° and 17.4 mm3/sec for 90° fiber orientation. The Ra value for 45° fiber orientation is 4.911 µm and for 60° and 90° fiber orientation it is 4.927 µm and 4.974 µm, respectively. Delamination factor is found to be more for 45° fiber orientation, that is, 2.238, but for 60° and 90° it is 2.029 and 2.196, respectively.

  3. Metallic Photonic Bandgap Resonant Antennas with High Directivity and High Radiation Resistance

    Institute of Scientific and Technical Information of China (English)

    林青春; 符建; 何赛灵; 章坚武

    2002-01-01

    A metallic photonic bandgap (MPBG) resonant antenna is introduced, which has novel characteristics (such as high directivity and high radiation resistance for a certain range of frequencies) as compared to conventional MPBG antennas. The linear MPBG resonant antenna is formed by infinitely long metallic rods in vacuum. The numerical results for the radiation pattern and the radiation resistance are presented. By adjusting the struct ure of the MPBG resonant antenna and its working frequency, an optimal structure is achieved. The physical reasons for the novel characteristics of the MPBG resonant antenna are also explained.

  4. Adhesive interfaces of enamel and dentin prepared by air-abrasion at different distances

    Energy Technology Data Exchange (ETDEWEB)

    Chinelatti, Michelle Alexandra [School of Dentistry of Ribeirao Preto/University of Sao Paulo, Department of Restorative Dentistry, Ribeirao Preto-SP (Brazil)]. E-mail: michinelatti@gmail.com; Andreolli do Amaral, Thais Helena [School of Dentistry of Ribeirao Preto/University of Sao Paulo, Department of Restorative Dentistry, Ribeirao Preto-SP (Brazil); Borsatto, Maria Cristina [School of Dentistry of Ribeirao Preto/University of Sao Paulo, Department of Pediatric Dentistry, Ribeirao Preto-SP (Brazil); Palma-Dibb, Regina Guenka [School of Dentistry of Ribeirao Preto/University of Sao Paulo, Department of Restorative Dentistry, Ribeirao Preto-SP (Brazil); Corona, Silmara Aparecida Milori [School of Dentistry of Ribeirao Preto/University of Sao Paulo, Department of Restorative Dentistry, Ribeirao Preto-SP (Brazil)

    2007-03-30

    The purpose of this study was to analyse, by scanning electron microscopy (SEM), the morphology of enamel and dentin/adhesive interfaces in cavities prepared by air-abrasion at different working distances. Thirty sound third human molars were selected and, on both their buccal and lingual surfaces, class V cavities were prepared by air-abrasion, at 2-, 4-, 6-, 8- and 10-mm working distances, or high-speed bur (control group). After preparation, all cavities were etched with 35% phosphoric acid gel and restored with Single Bond/Filtek Z-250. Buccal and lingual surfaces were separated and restorations sectioned in a buccolingual direction, providing two sections of each cavity, which were analysed by scanning electron microscopy. It was observed that the distances of 6 and 8 mm promoted more homogeneous dentin/adhesive interfaces, with tags formation, and more uniform for enamel, which were similar to the control group. It may be concluded that the air-abrasion working distance can influence the morphology of enamel and dentin/adhesive interfaces, and the intermediate distances provided better adhesive interfaces.

  5. Adhesive interfaces of enamel and dentin prepared by air-abrasion at different distances

    Science.gov (United States)

    Chinelatti, Michelle Alexandra; do Amaral, Thais Helena Andreolli; Borsatto, Maria Cristina; Palma-Dibb, Regina Guenka; Corona, Silmara Aparecida Milori

    2007-03-01

    The purpose of this study was to analyse, by scanning electron microscopy (SEM), the morphology of enamel and dentin/adhesive interfaces in cavities prepared by air-abrasion at different working distances. Thirty sound third human molars were selected and, on both their buccal and lingual surfaces, class V cavities were prepared by air-abrasion, at 2-, 4-, 6-, 8- and 10-mm working distances, or high-speed bur (control group). After preparation, all cavities were etched with 35% phosphoric acid gel and restored with Single Bond/Filtek Z-250. Buccal and lingual surfaces were separated and restorations sectioned in a buccolingual direction, providing two sections of each cavity, which were analysed by scanning electron microscopy. It was observed that the distances of 6 and 8 mm promoted more homogeneous dentin/adhesive interfaces, with tags formation, and more uniform for enamel, which were similar to the control group. It may be concluded that the air-abrasion working distance can influence the morphology of enamel and dentin/adhesive interfaces, and the intermediate distances provided better adhesive interfaces.

  6. The surface quality of AWJ cut parts as a function of abrasive material reusing rate

    Science.gov (United States)

    Schnakovszky, C.; Herghelegiu, E.; Radu, M. C.; Tampu, N. C.

    2015-11-01

    Abrasive water jet cutting (AWJ) has been extensively used during the last years to process a large variety of materials since it offers important advantages as a good quality of the processed surface, without heat affected zones, low environmental impact (no emission of dust or other compounds that endanger the health of the user), small induced mechanical stresses etc. The main disadvantage is the high cost of processing (cost of equipment and consumables). In view of this, the effects of reusing the abrasive material on the quality of processed surface are investigated in this paper. Two steel materials were used: OL 37 (S 235) with large applicability in machine building industry and 2P armor steel used in the arms industry. The reusing rate of the garnet abrasive material was: 0%, 20%, 40%, 60%, 80% and 100%. The quality of processed surface was quantified by the following parameters: width at the jet inlet (Li), width at the jet outlet (Lo), inclination angle (α), deviation from perpendicularity (u) and roughness (Ra).

  7. INFLUENCE OF REFRACTORY FILLERS ON THE PROCESS OF COMPOSITE BRAZING OF DIAMOND-ABRASIVE TOOLS

    Directory of Open Access Journals (Sweden)

    Kozachenko A. D.

    2015-04-01

    Full Text Available Brazes with increased viscosity are needed for brazing of abrasive diamond tools with working surface of complex contoured shape. It’s known that high viscosity is a property of composite brazes consisting of fusible matrix and refractory filler that is not melting during brazing. Goal of the work is to research the influence of refractory fillers on the process of composite brazing of diamond-abrasive tools and on that basis discover the optimal composition of braze. Composite brazes Sn-Cu-Co were researched in the work. It is determined that at least 26-28% (by mass of cobalt powder should be included in brazes for giving the braze Sn-Cu-Co necessary viscosity and for creation of uniform diamond-comprising layers with thickness up to 2.5 mm on the vertical layers and sharp edges of tools. It is determined that solid-state sintering of powders on the initial stage of heating the composite braze leads to emerging of internal stresses and forming cracks. Inert additions that prevent solid-state sintering should be include in braze to prevent cracking. Optimal inert addition for brazes Sn-Cu-Co is the tungsten powder. Minimum content of tungsten needed to prevent cracking is 6% (by mass. Optimal content of components in composition braze for brazing shaped diamond-abrasive tools is (% by mass: 30 Co, 20 Sn, 43 Cu, 7 W

  8. Neutralization of potential land mine hazards by abrasive waterjet use

    Science.gov (United States)

    Summers, David A.; Fossey, Robert D.; Thompson, S. J.

    1998-09-01

    A method of neutralizing landmines in which the integrity of the surrounding terrain is retained is herein described. High pressure waterjets which can be used to detect the presence of landmines can then be used to remove the soil and other cover in a plane immediately adjacent to and around the mine so that the side of the mine can be visually inspected through a remote television camera. At that time the flow of water is channeled through a line in which small particles of sand are added to the waterjet which is at a pressure of between 3,000 and 10,000 psi depending on the device which is used. Jet flow rates are on the order of 5 gpm depending on the nozzle configuration used. By bringing this abrasive stream in along a lateral plane through the mine it is possible to intersect, and neutralize, the fusing systems most likely to be used to initiate the charge, in a single pass. At higher flow rates, as the cut is made the jet will generate significant turbulence in the mine body, sufficient to remove a considerable quantity of the explosive which is resident within the mine at the same time as the mine is being dissected. The precision of cut achievable is shown by the longitudinal cutting into two parts of live detonators, as well as representative mine bodies.

  9. High pressure intensification of cassava resistant starch (RS3) yields.

    Science.gov (United States)

    Lertwanawatana, Proyphon; Frazier, Richard A; Niranjan, Keshavan

    2015-08-15

    Cassava starch, typically, has resistant starch type 3 (RS3) content of 2.4%. This paper shows that the RS3 yields can be substantially enhanced by debranching cassava starch using pullulanase followed by high pressure or cyclic high-pressure annealing. RS3 yield of 41.3% was obtained when annealing was carried out at 400MPa/60°C for 15 min, whereas it took nearly 8h to obtain the same yield under conventional atmospheric annealing at 60°C. The yield of RS3 could be further significantly increased by annealing under 400 MPa/60°C pressure for 15 min followed by resting at atmospheric pressure for 3h 45 min, and repeating this cycle for up to six times. Microstructural surface analysis of the product under a scanning electron microscope showed an increasingly rigid density of the crystalline structure formed, confirming higher RS3 content.

  10. Influence of silicon content and heat treatment on wear resistance of white chromium cast irons under high speed solidification conditions; Influencia del contenido de silicio y el tratamiento termico en la resistencia al desgaste de fundiciones blancas al cromo en condiciones de rapida solidificacion

    Energy Technology Data Exchange (ETDEWEB)

    Goyo, L.; Varela, A.; Verhaege, M.; Garcia, A.; Mier, J.; Moors, M.

    2012-11-01

    The influence of silicon content and heat treatment on microstructure, abrasive and dry friction wear resistance of a 3 % C, 12 % Cr cast iron, under fast solidification conditions is studied. The fast solidification condition diminishes the carbide volume and the silicon content increases their dispersion and finesses. All matrixes obtained were perlitics, whit different finesses. No intermediate transformation products were noticed. Hardness had little variation. Austenization treatment show little effectivity, with tendency to increase wear in reference to as cast and maintenance treatments. Behavior under dry friction and abrasive wear were similar under test conditions applied whit more influence of carbide morphology in the abrasive wear conditions. (Author) 32 refs.

  11. Ceramic resistive plate chambers for high rate environments

    Energy Technology Data Exchange (ETDEWEB)

    Laso Garcia, Alejandro; Kaempfer, Burkhard; Kaspar, Markus; Kotte, Roland; Peschke, Richard; Stach, Daniel; Wendisch, Christian; Wuestenfeld, Joern [Helmholtz Zentrum, Dresden-Rossendorf (Germany); Collaboration: CBM-Collaboration

    2012-07-01

    Multi-gap resistive plate chambers will be used to build the time of flight wall of the compressed baryonic matter experiment (CBM) at FAIR with a time resolution better than 80 ps. The high fluxes expected at the innermost part of the detector, 20 x 10{sup 3} cm{sup -2}s{sup -1} have made necessary the development of new materials capable of withstanding such fluxes. At Helmholtz Zentrum Dresden-Rossendorf, several RPC prototypes of 10 x 10 cm{sup 2} and 20 x 20 cm{sup 2} have been built with ceramic plates with bulk resistivities in the range of 10{sup 9}-10{sup 10} Ohm cm. They have been tested at the superconducting electron accelerator facility ELBE with 30 MeV electrons and at COSY, Juelich, with 2.7 Gev/c protons. We present characteristics of the ceramic electrodes and the latest results concerning the performance of these prototypes in electron and proton beams up to fluxes of 10{sup 6} cm{sup -2}s{sup -1}.

  12. Surface Analysis of Metal Materials After Water Jet Abrasive Machining

    Directory of Open Access Journals (Sweden)

    Pavel Polák

    2015-01-01

    Full Text Available In this article, we deal with a progressive production technology using the water jet cutting technology with the addition of abrasives for material removal. This technology is widely used in cutting various shapes, but also for the technology of machining such as turning, milling, drilling and cutting of threads. The aim of this article was to analyse the surface of selected types of metallic materials after abrasive machining, i.e. by assessing the impact of selected machining parameters on the surface roughness of metallic materials.

  13. Design and manufacturing of abrasive jet machine for drilling operation

    Directory of Open Access Journals (Sweden)

    Mittal Divyansh

    2016-01-01

    Full Text Available Wide application of Abrasive Jet Machine (AJM is found in machining hard and brittle materials. Machining of brittle materials by AJM is due to brittle fracture and removal of micro chips from the work piece. Embedment of the abrasive particles in the brittle materials results in decrease of machining efficiency. In this paper design and manufacturing of AJM has been presented. Various parts of AJM have been designed using ANSYS 16.2 software. The parts are then manufactured indigenously as per designed parameters. The machine fabricated in this work will be used further for process optimization of AJM parameters for machining of glass and ceramics.

  14. DESIGN OF NOVEL HIGH PRESSURE- RESISTANT HYDROTHERMAL FLUID SAMPLE VALVE

    Institute of Scientific and Technical Information of China (English)

    LIU Wei; YANG Canjun; WU Shijun; XIE Yingjun; CHEN Ying

    2008-01-01

    Sampling study is an effective exploration method, but the most extreme environments of hydrothermal vents pose considerable engineering challenges for sampling hydrothermal fluids. Moreover, traditional sampler systems with sample valves have difficulty in maintaining samples in situ pressure. However, decompression changes have effect on microorganisms sensitive to such stresses. To address the technical difficulty of collecting samples from hydrothermal vents, a new bidirectional high pressure-resistant sample valve with balanced poppet was designed. The sample valve utilizes a soft high performance plastic "PEEK" as poppet. The poppet with inapposite dimension is prone to occur to plastic deformation or rupture for high working pressure in experiments. To address this issue, based on the finite element model, simulated results on stress distribution of the poppet with different structure parameters and preload spring force were obtained. The static axial deformations on top of the poppet were experimented. The simulated results agree with the experimental results. The new sample valve seals well and it can withstand high working pressure.

  15. Resistive Wall Heating of the Undulator in High Repetition Rate

    Energy Technology Data Exchange (ETDEWEB)

    Qiang, J; Corlett, J; Emma, P; Wu, J

    2012-05-20

    In next generation high repetition rate FELs, beam energy loss due to resistive wall wakefields will produce significant amount of heat. The heat load for a superconducting undulator (operating at low temperature), must be removed and will be expensive to remove. In this paper, we study this effect in an undulator proposed for a Next Generation Light Source (NGLS) at LBNL. We benchmark our calculations with measurements at the LCLS and carry out detailed parameter studies using beam from a start-to-end simulation. Our preliminarym results suggest that the heat load in the undulator is about 2 W/m or lower with an aperture size of 6 mm for nominal NGLS preliminary design parameters.

  16. Experimental Investigation on the Material Removal of the Ultrasonic Vibration Assisted Abrasive Water Jet Machining Ceramics

    Directory of Open Access Journals (Sweden)

    Tao Wang

    2017-01-01

    Full Text Available The ultrasonic vibration activated in the abrasive water jet nozzle is used to enhance the capability of the abrasive water jet machinery. The experiment devices of the ultrasonic vibration assisted abrasive water jet are established; they are composed of the ultrasonic vibration producing device, the abrasive supplying device, the abrasive water jet nozzle, the water jet intensifier pump, and so on. And the effect of process parameters such as the vibration amplitude, the system working pressure, the stand-off, and the abrasive diameter on the ceramics material removal is studied. The experimental result indicates that the depth and the volume removal are increased when the ultrasonic vibration is added on abrasive water jet. With the increase of vibration amplitude, the depth and the volume of material removal are also increased. The other parameters of the ultrasonic vibration assisted abrasive water jet also have an important role in the improvement of ceramic material erosion efficiency.

  17. Healing effect of Sodium-Sucrose-Octasulfate and EGF on epithelial corneal abrasions in rabbits

    DEFF Research Database (Denmark)

    Johansen, Sven; Heegaard, Steffen; Bjerrum, Kirsten Birgitte;

    1998-01-01

    ophthalmology, Sjögrens syndrome, cornea, abrasion, epidermal growth factor, sodium-sucrose-octasulfate......ophthalmology, Sjögrens syndrome, cornea, abrasion, epidermal growth factor, sodium-sucrose-octasulfate...

  18. High Temperature Dry Sliding Friction and Wear Performance of Laser Cladding WC/Ni Composite Coating

    Directory of Open Access Journals (Sweden)

    YANG Jiao-xi

    2016-06-01

    Full Text Available Two different types of agglomerate and angular WC/Ni matrix composite coatings were deposited by laser cladding. The high temperature wear resistance of these composite coatings was tested with a ring-on-disc MMG-10 apparatus. The morphologies of the worn surfaces were observed using a scanning electron microscopy (SEM equipped with an energy dispersive spectroscopy (EDS for elemental composition. The results show that the high temperature wear resistance of the laser clad WC/Ni-based composite coatings is improved significantly with WC mass fraction increasing. The 60% agglomerate WC/Ni composite coating has optimal high temperature wear resistance. High temperature wear mechanism of 60% WC/Ni composite coating is from abrasive wear of low temperature into composite function of the oxidation wear and abrasive wear.

  19. Increasing of tool resistance to high-speed machining by cutting

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    @@ One of the most popular task of modern science of materials is searching of the such structural states that provide a high level of design strength, including wear resistance, thermal resistance and impact elasticity for cutting tool.

  20. Increasing of tool resistance to high-speed machining by cutting

    Institute of Scientific and Technical Information of China (English)

    Chernobay; Sergey; P.

    2005-01-01

    One of the most popular task of modern science of materials is searching of the such structural states that provide a high level of design strength, including wear resistance, thermal resistance and impact elasticity for cutting tool.……

  1. RNAi validation of resistance genes and their interactions in the highly DDT-resistant 91-R strain of Drosophila melanogaster.

    Science.gov (United States)

    Gellatly, Kyle J; Yoon, Kyong Sup; Doherty, Jeffery J; Sun, Weilin; Pittendrigh, Barry R; Clark, J Marshall

    2015-06-01

    4,4'-dichlorodiphenyltrichloroethane (DDT) has been re-recommended by the World Health Organization for malaria mosquito control. Previous DDT use has resulted in resistance, and with continued use resistance will increase in terms of level and extent. Drosophila melanogaster is a model dipteran that has many available genetic tools, numerous studies done on insecticide resistance mechanisms, and is related to malaria mosquitoes allowing for extrapolation. The 91-R strain of D. melanogaster is highly resistant to DDT (>1500-fold), however, there is no mechanistic scheme that accounts for this level of resistance. Recently, reduced penetration, increased detoxification, and direct excretion have been identified as resistance mechanisms in the 91-R strain. Their interactions, however, remain unclear. Use of UAS-RNAi transgenic lines of D. melanogaster allowed for the targeted knockdown of genes putatively involved in DDT resistance and has validated the role of several cuticular proteins (Cyp4g1 and Lcp1), cytochrome P450 monooxygenases (Cyp6g1 and Cyp12d1), and ATP binding cassette transporters (Mdr50, Mdr65, and Mrp1) involved in DDT resistance. Further, increased sensitivity to DDT in the 91-R strain after intra-abdominal dsRNA injection for Mdr50, Mdr65, and Mrp1 was determined by a DDT contact bioassay, directly implicating these genes in DDT efflux and resistance. Copyright © 2015 Elsevier Inc. All rights reserved.

  2. Achieving ultra-high temperatures with a resistive emitter array

    Science.gov (United States)

    Danielson, Tom; Franks, Greg; Holmes, Nicholas; LaVeigne, Joe; Matis, Greg; McHugh, Steve; Norton, Dennis; Vengel, Tony; Lannon, John; Goodwin, Scott

    2016-05-01

    The rapid development of very-large format infrared detector arrays has challenged the IR scene projector community to also develop larger-format infrared emitter arrays to support the testing of systems incorporating these detectors. In addition to larger formats, many scene projector users require much higher simulated temperatures than can be generated with current technology in order to fully evaluate the performance of their systems and associated processing algorithms. Under the Ultra High Temperature (UHT) development program, Santa Barbara Infrared Inc. (SBIR) is developing a new infrared scene projector architecture capable of producing both very large format (>1024 x 1024) resistive emitter arrays and improved emitter pixel technology capable of simulating very high apparent temperatures. During earlier phases of the program, SBIR demonstrated materials with MWIR apparent temperatures in excess of 1400 K. New emitter materials have subsequently been selected to produce pixels that achieve even higher apparent temperatures. Test results from pixels fabricated using the new material set will be presented and discussed. A 'scalable' Read In Integrated Circuit (RIIC) is also being developed under the same UHT program to drive the high temperature pixels. This RIIC will utilize through-silicon via (TSV) and Quilt Packaging (QP) technologies to allow seamless tiling of multiple chips to fabricate very large arrays, and thus overcome the yield limitations inherent in large-scale integrated circuits. Results of design verification testing of the completed RIIC will be presented and discussed.

  3. Electrical resistivity of coal-bearing rocks under high temperature and the detection of coal fires using electrical resistance tomography

    Science.gov (United States)

    Shao, Zhenlu; Wang, Deming; Wang, Yanming; Zhong, Xiaoxing; Tang, Xiaofei; Xi, Dongdong

    2016-02-01

    Coal fires are severe hazards to environment, health and safety throughout the world. Efficient and economical extinguishing of these fires requires that the extent of the subsurface coal fires should be delineated. Electrical and electromagnetic methods have been used to detect coal fires in recent years. However, the resistivity change of coal-bearing rocks at high temperature is rarely investigated. The resistivity characteristics of coal fires at different temperatures and depths are seldomly researched as well. In this paper, we present the results of measurements of several coal-bearing rocks' resistivity and permeability under high temperature. Two major causes for the change in resistivity with increasing temperature are recognized, there are the increase of charge carriers and thermal fracturing, of which the first one is probably the dominant cause. A set of 2-D simulations is carried out to compare the relation of resolution and efficiency of coal fires detection to temperature and depth when adopting the electrical resistance tomography. The simulation results show that the resolution and efficiency decrease with the decrease of temperature and the increase of depth. Finally, the electrical resistance tomography is used to delineate coal fires in the Anjialing Open Pit Mine. Most low-resistivity regions are verified as coal-fire areas according to the long-term monitoring of borehole temperature. The results indicate that the electrical resistance tomography can be used as a tool for the detection of coal fires.

  4. Exposure to crystalline silica in abrasive blasting operations where silica and non-silica abrasives are used.

    Science.gov (United States)

    Radnoff, Diane L; Kutz, Michelle K

    2014-01-01

    Exposure to respirable crystalline silica is a hazard common to many industries in Alberta but particularly so in abrasive blasting. Alberta occupational health and safety legislation requires the consideration of silica substitutes when conducting abrasive blasting, where reasonably practicable. In this study, exposure to crystalline silica during abrasive blasting was evaluated when both silica and non-silica products were used. The crystalline silica content of non-silica abrasives was also measured. The facilities evaluated were preparing metal products for the application of coatings, so the substrate should not have had a significant contribution to worker exposure to crystalline silica. The occupational sampling results indicate that two-thirds of the workers assessed were potentially over-exposed to respirable crystalline silica. About one-third of the measurements over the exposure limit were at the work sites using silica substitutes at the time of the assessment. The use of the silica substitute, by itself, did not appear to have a large effect on the mean airborne exposure levels. There are a number of factors that may contribute to over-exposures, including the isolation of the blasting area, housekeeping, and inappropriate use of respiratory protective equipment. However, the non-silica abrasives themselves also contain silica. Bulk analysis results for non-silica abrasives commercially available in Alberta indicate that many contain crystalline silica above the legislated disclosure limit of 0.1% weight of silica per weight of product (w/w) and this information may not be accurately disclosed on the material safety data sheet for the product. The employer may still have to evaluate the potential for exposure to crystalline silica at their work site, even when silica substitutes are used. Limited tests on recycled non-silica abrasive indicated that the silica content had increased. Further study is required to evaluate the impact of product recycling

  5. Shore plartform abrasion in a para-periglacial environment, Galicia, northwestern Spain

    OpenAIRE

    2007-01-01

    [EN] The Schmidt Rock Test Hammer was used to study the effect of abrasion on shore platforms in Galicia, northwestern Spain. On platforms where tidally-induced weathering (salt, wetting and drying, etc.) is dominant, rock strength is significantly lower than in areas where abrasion is, or has been active in the recent past. This suggests that abrasion removes weathered surface material, exposing the stronger, less weathered rock below. Abrasion downwearing, measured with a transverse micro-e...

  6. Lung scintigraphy evaluation in workers exposed to abrasive dusts; Avaliacao cintilografica pulmonar em trabalhadores de industria de abrasivos

    Energy Technology Data Exchange (ETDEWEB)

    Terra Filho, Mario

    1995-12-31

    The production process of abrasives use aluminium, or silicon carbide a synthetic material with a hardness only slightly less than that of a diamond. It is popularly known as carborundum since it was first manufactured as an abrasive in 1891, produced by the fusion of high grade silica and petroleum coke with sawdust. For many years silicon carbide was thought not to give rise to pulmonary lesions. Recently several researchers suggested the existence of a carborundum pneumoconiosis. The aim of this study was to evaluate the role of the pulmonary clearance of {sup 99m} Technetium chelated to diethylene-triamine penta-acetate ({sup 99m} Tc DTPA), and {sup 67} Gallium lung scanning in workers exposed to abrasive dusts. Thirty seven subjects, 13 smokers and 24 nonsmokers and ex smokers were studied. In 32 (86,48%) {sup 67} Gallium lung scanning was positive including 13 (40,62%) retired workers. We conclude that non smoking workers of abrasives plants have a pulmonary alveolar epithelial permeability disturbance similar as observed in smoking workers and smoking controls. Most workers, ex-workers of these industries and in patients with carborundum pneumoconiosis there is an evidence of pulmonary inflammation measured with abnormal {sup 67} Gallium lung scan. (author) 101 refs., 2 figs., 11 tabs.

  7. Exposure assessment method for products containing carbon nanotubes inside a test chamber with a Taber abrasion machine

    Science.gov (United States)

    Matsui, Yasuto; Nagaya, Taiki; Nobuyuki, Kato; Ishibashi, Tomonori; Yoneda, Minoru

    2017-06-01

    Polymer/carbon nanotube (CNT) composites exhibit distinguished properties, but more quantitative risk assessments on CNTs are necessary as research and development advances. One method to assess the exact risk is to evaluate the characteristics of nanoparticles generated from CNT composites during sanding or Taber abrasion tests. Some researchers have applied loads to CNT composites using Taber machines and analysed the particles using aerosol-measuring instruments and electron microscopes. However, employing aerosol-measuring instruments is challenging due to the small amount of generated particles. Additionally, the presence of abundant background nanoparticles in testing environments creates issues in quantitative measurements. Our research strives to develop an examination method to measure even very small amounts of nanoparticles generated by Taber abrasion. In this study, a Taber abrasion machine is miniaturised so that it fits inside a small chamber. A high-efficiency particulate air filter is attached to the chamber to eliminate background nanoparticles. Then CNT composites are abraded with the miniaturised Taber abrasion machine inside the chamber and the generated particles are analysed.

  8. Abrasive Wear of Four Direct Restorative Materials by Standard and Whitening Dentifrices

    Science.gov (United States)

    2013-06-01

    superficial stains. Insufficient abrasiveness promotes the formation of pellicle and increased bacterial adhesion. Whitening toothpastes generally...production of a pigmented pellicle. Similarly, Saxton (1976) confirmed that an abrasive is necessary to control the thickness of pellicle and to...difficult to remove. However, while insufficient abrasiveness can promote the formation of pellicle and increased bacterial adhesion, excessive

  9. Review of Artificial Abrasion Test Methods for PV Module Technology

    Energy Technology Data Exchange (ETDEWEB)

    Miller, David C. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Muller, Matt T. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Simpson, Lin J. [National Renewable Energy Lab. (NREL), Golden, CO (United States)

    2016-08-01

    This review is intended to identify the method or methods--and the basic details of those methods--that might be used to develop an artificial abrasion test. Methods used in the PV literature were compared with their closest implementation in existing standards. Also, meetings of the International PV Quality Assurance Task Force Task Group 12-3 (TG12-3, which is concerned with coated glass) were used to identify established test methods. Feedback from the group, which included many of the authors from the PV literature, included insights not explored within the literature itself. The combined experience and examples from the literature are intended to provide an assessment of the present industry practices and an informed path forward. Recommendations toward artificial abrasion test methods are then identified based on the experiences in the literature and feedback from the PV community. The review here is strictly focused on abrasion. Assessment methods, including optical performance (e.g., transmittance or reflectance), surface energy, and verification of chemical composition were not examined. Methods of artificially soiling PV modules or other specimens were not examined. The weathering of artificial or naturally soiled specimens (which may ultimately include combined temperature and humidity, thermal cycling and ultraviolet light) were also not examined. A sense of the purpose or application of an abrasion test method within the PV industry should, however, be evident from the literature.

  10. Exaggerated abrasion/erosion of human dental enamel surfaces

    DEFF Research Database (Denmark)

    Westergaard, J; Moe, D; Pallesen, Ulla

    1993-01-01

    An atypical, rapidly proceeding abrasion/erosion of the labial enamel surfaces of the maxillary and mandibular incisors and canines in a 27-yr-old man is reported. Ultrastructural examination of a replica of the teeth showed a practically structureless enamel surface both at the initial examinati...

  11. Numerical study of agglomerate abrasion in a tumbling mixer

    NARCIS (Netherlands)

    Thanh Nguyen, [No Value; Willemsz, Tofan; Frijlink, Henderik; Maarschalk, Kees van der Voort

    2014-01-01

    A numerical simulation using the Discrete Element Method (DEM) was performed to investigate the phenomena concerning the abrasion and breakage of agglomerates in a diffusion powder mixer. Agglomerates were created by defining a single structure of particles with bonds of different strengths using th

  12. Protective effect of green tea on dentin erosion and abrasion

    Directory of Open Access Journals (Sweden)

    Melissa Thiemi Kato

    2009-12-01

    Full Text Available OBJECTIVE: This in situ study evaluated the protective effect of green tea on dentin erosion (ERO and erosion-abrasion (ABR. MATERIAL AND METHODS: Ten volunteers wore intraoral palatal appliances with bovine dentin specimens subjected to ERO or ERO + toothbrushing abrasion performed immediately (ERO+I-ABR or 30 min after erosion (ERO+30-min-ABR. During 2 experimental 5-day crossover phases, the volunteers rinsed with green tea or water (control, 1 min between each erosive (5 min, cola drink and abrasive challenge (30 s, toothbrushing, 4x/day. Dentin wear was measured by profilometry. RESULTS: The green tea reduced the dentin wear significantly for all conditions compared to control. ERO+I-ABR led to significantly higher wear than ERO, but it was not significantly different from ERO+30-min-ABR. ERO+30-min-ABR provoked significant higher wear than ERO, only for the placebo treatment. CONCLUSIONS: From the results of the present study, it may be concluded that green tea reduces the dentin wear under erosive/abrasive conditions.

  13. Potential of Air-Propelled Abrasives for Selective Weed Control

    Science.gov (United States)

    Novel forms of selective weed control are needed by many types of growers, but especially organic growers who are restricted from using synthetic herbicides. Abrasive grit made from corn cobs was expelled from a sand blaster at 517 kPa pressure and aimed at seedlings of common lambsquarters and corn...

  14. 29 CFR 1926.303 - Abrasive wheels and tools.

    Science.gov (United States)

    2010-07-01

    ... Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR (CONTINUED) SAFETY AND HEALTH REGULATIONS FOR CONSTRUCTION Tools-Hand and Power § 1926.303 Abrasive wheels and tools. (a) Power. All grinding machines shall be supplied with sufficient power to maintain...

  15. Abrasive blasting agents: designing studies to evaluate relative risk.

    Science.gov (United States)

    Hubbs, Ann; Greskevitch, Mark; Kuempel, Eileen; Suarez, Fernando; Toraason, Mark

    Workers exposed to respirable crystalline silica used in abrasive blasting are at increased risk of developing a debilitating and often fatal fibrotic lung disease called silicosis. The National Institute for Occupational Safety and Health (NIOSH) recommends that silica sand be prohibited as abrasive blasting material and that less hazardous materials be used in blasting operations. However, data are needed on the relative risks associated with exposure to abrasive blasting materials other than silica. NIOSH has completed acute studies in rats (Hubbs et al., 2001; Porter et al., 2002). To provide dose-response data applicable to making recommendation for occupational exposure limits, NIOSH has collaborated with the National Toxicology Program (NTP) to design longer term studies with silica substitutes. For risk assessment purposes, selected doses will include concentrations that are relevant to human exposures. Rat lung burdens achieved should be comparable to those estimated in humans with working lifetime exposures, even if this results in "overloading" doses in rats. To quantify both dose and response, retained particle burdens in the lungs and lung-associated lymph nodes will be measured, as well as biochemical and pathological indices of pulmonary response. This design will facilitate assessment of the pulmonary fibrogenic potential of inhaled abrasive blasting agents at occupationally relevant concentrations.

  16. Abrasions and lameness in piglets born in different farrowing systems with different types of floor

    Directory of Open Access Journals (Sweden)

    Mattsson Sigbrit

    2008-09-01

    Full Text Available Abstract Background The quality of the floor is essential to the welfare of piglets as abrasions often are recorded in newborn piglets, and such lesions may lead to lameness. Apart from animal suffering, lameness contributes to losses in form of dead piglets, decreased growth, and increased use of antibiotics and manual labour. Methods In a herd with three different farrowing systems, 37 litters (390 piglets were studied until the age of 3 weeks with respect to presence of skin wounds and abrasions. Lameness was registered until the age of 7 weeks. Eight lame piglets were sacrificed before medical treatment and subjected to necropsy including histopathological and microbiological examinations. Isolates of streptococci, staphylococci and E. coli were tested with respect to antimicrobial resistance. Mastitis was observed in ten sows. Results The most severe abrasions at carpus and soles were seen in the system with a new solid concrete floor with a slatted floor over the dunging area. The lowest magnitude was observed in the deep litter system with peat. Sole bruising was more common in the systems with concrete floor compared to the deep litter system with peat, and the differce in prevalence was significant at all examination days. The lesions decreased with time and about 75% of the treatments for lameness were performed during the first three weeks of life. The overall prevalence of lameness was highest in the system with new solid concrete floor with a slatted floor over the dunging area (9.4% followed by the old solid concrete floor (7.5%. A lower (p Conclusion There were large differences in the prevalence of abrasions and lameness between the floor types. The deep litter system with peat provided a soft and good floor for piglets. The overall prevalence of lameness was only diagnosed in every fourth litter in that system compared to in every second litter in the systems with concrete floor. In contrast, the incidence of mastitis in the

  17. Ceramic resistive plate chambers for high rate environments

    Energy Technology Data Exchange (ETDEWEB)

    Laso Garcia, Alejandro; Kaspar, Marcus; Kaempfer, Burkhard; Kotte, Roland; Naumann, Lothar; Stach, Daniel; Wendisch, Christian; Wuestenfeld, Joern [Helmholtz-Zentrum Dresden-Rossendorf, Dresden, Sachsen (Germany); Collaboration: CBM-Collaboration

    2013-07-01

    The future Compressed Baryonic Matter Experiment to be built at FAIR is foreseen to use Resistive Plate Chambers as Time of Flight detectors. However, for the most central part of the ToF Wall high particle fluxes are expected, the simulations predict fluxes in the order of 2.10{sup 4} particles/cm{sup 2} s and even higher the closer the wall approaches the beampipe. This high fluxes show the need to develop new materials. At Helmholtz-Zentrum Dresden Rossendorf, new semiconductor ceramic composites have been developed, several prototypes of RPCs with ceramic electrodes up to 20 x 20 cm{sup 2} have been developed and tested. In this talk, the performance of this detectors in electron (ELBE) and proton (COSY) beams is presented, as well as, the performance of this detectors under irradiation in Ni+Pb collisions at 1.9 AGeV (SIS18, GSI). This performance can be quantified as an efficiency close to 100% and a time resolution better than 100 ps.

  18. Clostridium difficile Infection and Patient-Specific Antimicrobial Resistance Testing Reveals a High Metronidazole Resistance Rate.

    Science.gov (United States)

    Barkin, Jodie A; Sussman, Daniel A; Fifadara, Nimita; Barkin, Jamie S

    2017-04-01

    Clostridium difficile (CD) infection (CDI) causes marked morbidity and mortality, accounting for large healthcare expenditures annually. Current CDI treatment guidelines focus on clinical markers of patient severity to determine the preferred antibiotic regimen of metronidazole versus vancomycin. The antimicrobial resistance patterns for patients with CD are currently unknown. The aim of this study was to define the antimicrobial resistance patterns for CD. This study included all patients with stools sent for CD testing to a private laboratory (DRG Laboratory, Alpharetta, Georgia) in a 6-month period from across the USA. Patient data was de-identified, with only age, gender, and zip-code available per laboratory protocol. All samples underwent PCR testing followed by hybridization for CD toxin regions A and B. Only patients with CD-positive PCR were analyzed. Antimicrobial resistance testing using stool genomic DNA evaluated presence of imidazole- and vancomycin-resistant genes using multiplex PCR gene detection. Of 2743, 288 (10.5%) stool samples were positive for CD. Six were excluded per protocol. Of 282, 193 (69.4%) were women, and average age was 49.4 ± 18.7 years. Of 282, 62 were PCR positive for toxins A and B, 160 for toxin A positive alone, and 60 for toxin B positive alone. Antimicrobial resistance testing revealed 134/282 (47.5%) patients resistant to imidazole, 17 (6.1%) resistant to vancomycin, and 9 (3.2%) resistant to imidazole and vancomycin. CD-positive patients with presence of imidazole-resistant genes from stool DNA extract was a common phenomenon, while vancomycin resistance was uncommon. Similar to treatment of other infections, antimicrobial resistance testing should play a role in CDI clinical decision-making algorithms to enable more expedited and cost-effective delivery of patient care.

  19. A correlation for predicting the abrasive water jet cutting depth for natural stones

    Directory of Open Access Journals (Sweden)

    Irfan C. Engin

    2012-09-01

    Full Text Available The abrasive water jet (AWJ cutting method has been used widely for the cutting and processing of materials because of its cool, damage-free, and precise cutting technique. Nowadays, the use of AWJ cutting in the natural stone industry is increasing. However, the effectiveness of AWJ cutting of natural stones is dependent on the rock properties and machine operating parameters. In this study, injection-type AWJ cutting was applied to 42 different types of natural stones to investigate the effects of rock properties and operating parameters on the cutting depth. Shore hardness, Bohme surface abrasion resistance and the density of the rocks were the most significant rock properties affecting the cutting depth. The working pump pressure and traverse velocity were the most significant operating parameters affecting cutting, as has been shown previously. The relationships between the rock properties or operating parameters and the cutting depth were evaluated using multiple linear and nonlinear regression analyses, and estimation models were developed. Some of the models included only rock properties under fixed operating conditions, and others included both rock properties and operating parameters to predict cutting depth. The models allow for the preselection of particular operating parameters for the cutting of specific rocks types. The prediction of cutting depth is a valuable tool for the controlled surface machining of rock materials.

  20. A new methodology for hydro-abrasive erosion tests simulating penstock erosive flow

    Science.gov (United States)

    Aumelas, V.; Maj, G.; Le Calvé, P.; Smith, M.; Gambiez, B.; Mourrat, X.

    2016-11-01

    Hydro-abrasive resistance is an important property requirement for hydroelectric power plant penstock coating systems used by EDF. The selection of durable coating systems requires an experimental characterization of coating performance. This can be achieved by performing accelerated and representative laboratory tests. In case of severe erosion induced by a penstock flow, there is no suitable method or standard representative of real erosive flow conditions. The presented study aims at developing a new methodology and an associated laboratory experimental device. The objective of the laboratory apparatus is to subject coated test specimens to wear conditions similar to the ones generated at the penstock lower generatrix in actual flow conditions. Thirteen preselected coating solutions were first been tested during a 45 hours erosion test. A ranking of the thirteen coating solutions was then determined after characterisation. To complete this first evaluation and to determine the wear kinetic of the four best coating solutions, additional erosion tests were conducted with a longer duration of 216 hours. A comparison of this new method with standardized tests and with real service operating flow conditions is also discussed. To complete the final ranking based on hydro-abrasive erosion tests, some trial tests were carried out on penstock samples to check the application method of selected coating systems. The paper gives some perspectives related to erosion test methodologies for materials and coating solutions for hydraulic applications. The developed test method can also be applied in other fields.

  1. Improvement of finishing antifriction treatment without abrasive of the rubbing parts surfaces of agricultural machineries

    Directory of Open Access Journals (Sweden)

    I.V. Shepelenk

    2014-06-01

    Full Text Available The wear of machines and mechanisms after rubbing is a major concern. The costs of manufacturing and restoration parts for agricultural machinery are enormous such as the trunnions pinions of hydraulic pumps. Finishing treatment antifriction without abrasive (FTAA is the existing method of manufacturing and restoration, but it has disadvantages like low work efficiency and the frequent replacement of the instrument. That is why a new method of FTAA parts type ''tree'' has been developed called vibratory finishing treatment antifriction without abrasive, (VFTAA method. The study was conducted at the laboratory of the State Technical University of Kirovograd (Ukraine where turn 16K20, the profilograph-profilometer "Talysurf-5", the scanning electron microscope REM-106I, friction machine MI-1M and the stand KI-28097-02M were used respectively for machining, study of micro relief before and after the VFTAA, microstructure, wear resistance and the determination of the break-in period of parts. The results showed that the VFTAA helped reduce the roughness Ra of the samples studied by half compared to the samples processed by polishing and 1.3 times compared to those treated with the FTAA, the break-in period has been reduced four times , this leads to an increase in the life of the hydraulic pump. This technology can be recommended for manufacturing and repair of hydraulic units of agricultural machineries.

  2. High temperature C/C–SiC composite by liquid silicon infiltration: a literature review

    Indian Academy of Sciences (India)

    Manish Patel; Kumar Saurabh; V V Bhanu Prasad; J Subrahmanyam

    2012-02-01

    The ceramic matrix carbon fibre (CMC) reinforced composite has received great attention for use in aerospace engineering. In aerospace, the atmosphere is highly oxidative and experiences very high temperature. In addition to this, the materials require high thermal stability and high abrasion resistance in that atmosphere. The C/C–SiC composite meets with these requirements. In this paper, the C/C–SiC composite by liquid silicon infiltration is reviewed thoroughly.

  3. Loose abrasive lapping hardness of optical glasses and its interpretation.

    Science.gov (United States)

    Lambropoulos, J C; Xu, S; Fang, T

    1997-03-01

    We present an interpretation of the lapping hardness of commercially available optical glasses in terms of a micromechanics model of material removal by subsurface lateral cracking. We analyze data on loose abrasive microgrinding, or lapping at fixed nominal pressure, for many commercially available optical glasses in terms of this model. The Schott and Hoya data on lapping hardness are correlated with the results of such a model. Lapping hardness is a function of the mechanical properties of the glass: The volume removal rate increases approximately linearly with Young's modulus, and it decreases with fracture toughness and (approximately) the square of the Knoop hardness. The microroughness induced by lapping depends on the plastic and elastic properties of the glass, depending on abrasive shape. This is in contrast to deterministic microgrinding (fixed infeed rate), where it is determined from the plastic and fracture properties of the glass. We also show that Preston's coefficient has a similar dependence as lapping hardness on glass mechanical properties, as well as a linear dependence on abrasive size for the case of brittle material removal. These observations lead to the definition of an augmented Preston coefficient during brittle material removal. The augmented Preston coefficient does not depend on glass material properties or abrasive size and thus describes the interaction of the glass surface with the coolant-immersed abrasive grain and the backing plate. Numerical simulations of indentation are used to locate the origin of subsurface cracks and the distribution of residual surface and subsurface stresses, known to cause surface (radial) and subsurface (median, lateral) cracks.

  4. Wear characterization of abrasive waterjet nozzles and nozzle materials

    Science.gov (United States)

    Nanduri, Madhusarathi

    Parameters that influence nozzle wear in the abrasive water jet (AWJ) environment were identified and classified into nozzle geometric, AWJ system, and nozzle material categories. Regular and accelerated wear test procedures were developed to study nozzle wear under actual and simulated conditions, respectively. Long term tests, using garnet abrasive, were conducted to validate the accelerated test procedure. In addition to exit diameter growth, two new measures of wear, nozzle weight loss and nozzle bore profiles were shown to be invaluable in characterizing and explaining the phenomena of nozzle wear. By conducting nozzle wear tests, the effects of nozzle geometric, and AWJ system parameters on nozzle wear were systematically investigated. An empirical model was developed for nozzle weight loss rate. To understand the response of nozzle materials under varying AWJ system conditions, erosion tests were conducted on samples of typical nozzle materials. The effect of factors such as jet impingement angle, abrasive type, abrasive size, abrasive flow rate, water pressure, traverse speed, and target material was evaluated. Scanning electron microscopy was performed on eroded samples as well as worn nozzles to understand the wear mechanisms. The dominant wear mechanism observed was grain pullout. Erosion models were reviewed and along the lines of classical erosion theories a semi-empirical model, suitable for erosion of nozzle materials under AWJ impact, was developed. The erosion data correlated very well with the developed model. Finally, the cutting efficiency of AWJ nozzles was investigated in conjunction with nozzle wear. The cutting efficiency of a nozzle deteriorates as it wears. There is a direct correlation between nozzle wear and cutting efficiency. The operating conditions that produce the most efficient jets also cause the most wear in the nozzle.

  5. Effect of nano-size nickel particles on wear resistance and high temperature oxidation resistance of ultrafine ceramic coating

    Institute of Scientific and Technical Information of China (English)

    古一; 夏长清; 李佳; 吴安如

    2004-01-01

    In order to improve the wear resistance and high temperature oxidation resistance of titanium and titanium alloy, the high temperature ultra fine ceramic coating containing nano-size nickel particles was prepared by flow coat method on the surface of industrially pure titanium TB1-0. The effects of nano-size nickel particles on the wear resistance and high temperature oxidation resistance of coating substrate system were investigated through oxidation kinetics experiment and wear resistance test. The morphologies of the specimens were examined by means of optical microscopy, scanning electron microscopy and X-ray diffraction. The results show that the high temperature ultra fine ceramic coating has notable protection effect on industrially pure titanium TB1-0 from oxidation. The oxidation and wear resistance properties of the coating can be effectively improved by adding nano-size nickel particles. The decreases from 1. 1 to 0. 6 by adding nano-size nickel particles, and the coating containing 10% (mass fraction) nano-size nickel shows the optimum properties.

  6. System Design of Continuous Feeding Abrasive for Pre-mixed Abrasive Jet and Its Experiment%前混合磨料射流新型连续加砂系统设计与实验

    Institute of Scientific and Technical Information of China (English)

    左伟芹; 卢义玉; 夏彬伟; 刘勇; 葛兆龙

    2013-01-01

    Pre-mixed abrasive water jets have high capabilities on machining hard materials, such as rock,metal,ceramics etc. However,it is difficult to popularize this technology extensively,due to its inconsecutive abrasive feeding process. To address this problem, a novel abrasive feeding system was put forward in this paper. In this system, a jet pump can add abrasive to two tanks and the tanks are controlled by air-operated valves to supply abrasive to the main pipe line in turn. The results of the separate tests to the jet pump indicated the optimal distance between throat and orifice was 1. 5d1 and the density of the abrasive had very few influence on the entrainment process. The experiment on the whole system with an abrasive jets nozzle of 3mm in diameter also was conducted. Under the operating parameter with the pressure of 20MPa and the abrasive mass concentration of 8% , the test consumed 200kg abrasive with the duration of 30min by switching over between tow tanks 4 times. Hence, It is proved that the novel pre-mixed abrasive water jets system can meet the practical requirement appropriately and has great potential application value.%前混合磨料射流连续加砂难以实现,大大降低了工作效率,制约了该技术的推广运用.针对这一问题,提出在系统中并联两个磨料罐,运用气动闸阀实现磨料罐在加砂、供料两个状态间切换,运用射流泵自行加砂,为前混合磨料射流连续加砂提供新思路.对该系统的主要部件——射流泵进行实验研究,得出吸砂时最优喉嘴距为1.5d1左右,表明引射物的密度对射流泵最优喉嘴距影响较小;用直径为3mm的喷嘴在20MPa压力、8%磨料浓度下进行了30min的实验,共消耗4罐磨料,实现了前混合磨料射流的连续加砂;根据实验条件计算每罐磨料所使用的时间,调整两磨料罐状态切换的间隔时间即可实现不同实验条件下的连续加砂.

  7. High Prevalence and Resistance Patterns of Community-Associated Methicillin-Resistant Staphylococcus Aureus in the Pomoravlje Region, Serbia.

    Science.gov (United States)

    Lepsanovic, Zorica; Jeremic, Ljiljana Petrovic; Lazic, Srdjan; Cirkovic, Ivana

    2016-03-01

    With a view to estimating the prevalence and resistance patterns of CA-MRSA in one region of Serbia, we performed an analysis of MRSA isolates from healthy people and hospitalised patients. The detection of CA-MRSA was carried out by SCCmec typing. In MRSA isolates from hospitalised patients SCCmec types IV and V were found in 76% of the strains. Similar percentage (80%) of CA-MRSA genotypes was present in healthy people. SCCmec type V harbouring MRSA was the most successful clone. Higher prevalence of type V in hospitalised patients to that in healthy people (70% vs 54%) may indicate nosocomial transmissions in at least some hospital units. All MRSA strains from hospitalised patients were resistant to one or more non-β-lactam antibiotics while 52% were multi-resistant. In isolates from healthy people, 16% were sensitive to all non-β-lactam antibiotics and 40% were multi-resistant. Similar percentage of multi-resistant CA- and HA-genotypes occurred in a particular environment (53% vs 50% in hospitalised patients, and 37.5% vs 37.5% in healthy people) indicating selective pressure of antibiotics as a leading force conferring antibiotic resistance. High prevalence of CA-MRSA and high resistance rate both in hospitals and the community suggest that this pathogen has been present in the Pomoravlje Region, central Serbia for years.

  8. Characteristics of spring wheat genotypes exhibiting high resistance to FHB in terms of their resistance to other fungal diseases

    Directory of Open Access Journals (Sweden)

    Danuta Kurasiak-Popowska

    2016-09-01

    Full Text Available The field experiment was carried out in 2010–2012 at the Dłoń Agricultural Research Station, the Poznań University of Life Sciences, Poland. The study was designed to evaluate the degree of infection by powdery mildew, brown rust, and septoria leaf blotch in 61 spring wheat genotypes differing in their resistance to Fusarium ssp. The vast majority of spring wheat genotypes in the collection of gene resources in the USA defined as resistant to Fusarium ssp. confirmed their resistance under Polish climatic conditions. The B .graminis infection rate of genotypes that are considered to be resistant to Fusarium head blight was high. The resistance ranged from 7 for Sumai 3 (PL2 up to 8.8 for Ning 8331 (in a 9-point scale. Most of the genotypes (56.5% were infected by Puccinia recondita at a level of 1–3 (in a 9-point scale. The genotypes of Sumai 3 exhibited high resistance to septoria leaf blotch, amounting to 1–2 in a 9-point scale; the resistance of Frontana ranged from 1 to 3.5, while the genotypes of Ning were infected by Mycosphaerella graminicola at 5–6.

  9. Technologies and experience with monitoring sediments for protecting turbines from abrasion

    Science.gov (United States)

    Agrawal, Y.; Slade, W.; Pottsmith, C.; Dana, D.

    2016-11-01

    Abrasion of turbines by sediments is a constant threat in high head and high sediment load situations. It is widely recognized that larger grains cause abrasion, although no consensus on a critical size exists. Grain hardness plays a second key role. Thus monitoring of sediment concentration is highly desirable, particularly with attention paid to the large grains. This has recently become possible with LISST instruments that use laser diffraction (LD) technology. These in-line instruments measure multi-angle laser light scattering, which is converted to a particle size distribution in a pre-defined size range. In order to reach high concentrations, the instruments incorporate auto-dilution capability. The data are transmitted to the control room. Provided software displays concentration history in up to 4 size classes, and the software is capable of generating alarms when sufficiently high concentrations occur. Since no definition exists for this sufficiently high concentration, in this paper we propose an objective criterion based on the rate of revenue generation contrasted with rate of cost of turbine repair. This simple idea helps guide the plant operator to set shut-down thresholds during sediment transport events. We also introduce a lower cost, high-frequency pulsed acoustic sensor for sediment monitoring. The rather lower accuracy of this device is offset by its lower cost that is suitable for small plants.

  10. High Strength and Wear Resistant Aluminum Alloy for High Temperature Applications

    Science.gov (United States)

    Lee, Jonathan A.; Munafo, Paul M. (Technical Monitor)

    2002-01-01

    In this paper, a new high strength and wear resistant aluminum cast alloy invented by NASA-MSFC for high temperature applications will be presented. Developed to meet U.S. automotive legislation requiring low-exhaust emission, the novel NASA 398 aluminum-silicon alloy offers dramatic improvement in tensile and fatigue strengths at elevated temperatures (500 F-800 F), enabling new pistons to utilize less material, which can lead to reducing part weight and cost as well as improving performance. NASA 398 alloy also offers greater wear resistance, surface hardness, dimensional stability, and lower thermal expansion compared to conventional aluminum alloys for several commercial and automotive applications. The new alloy can be produced economically using permanent steel molds from conventional gravity casting or sand casting. The technology was developed to stimulate the development of commercial aluminum casting products from NASA-developed technology by offering companies the opportunity to license this technology.

  11. The Comparative Effect of Sugarcane Juice on the Abrasion-Corrosion Behavior of Fe-Cr-B Electric Arc Sprayed and Fe-Cr-C Weld Coatings

    Science.gov (United States)

    Buchanan, Vernon E.

    2012-02-01

    Abrasion-corrosion tests were conducted on two commonly Fe-Cr-C shielded metal arc welding (SMAW) hardfacings used in the sugar industry and an arc sprayed Fe-Cr-based coating. The tests were performed on a modified block-on-ring tester with the coatings sliding against compressed sugarcane fiber in the presence of abrasive slurry. The findings showed that, in the presence of sugarcane juice and sand slurry, the SMAW coatings had similar wear performance while the abrasive wear of the arc-sprayed coating was superior to the SMAW coatings. In the presence of a neutral solution, the material loss from the arc-sprayed coating was similar to that obtained in the sugarcane juice while the SMAW coatings showed a marked decrease; this demonstrated that the arc-sprayed coating was more desirable in an abrasive-corrosion environment. The study also showed that the resistance to material does not follow the expected trend, in which wear resistance increases with increasing hardness.

  12. High Velocity Oxidation and Hot Corrosion Resistance of Some ODS Alloys

    Science.gov (United States)

    Lowell, C. E.; Deadmore, D. L.

    1977-01-01

    Several oxide dispersion strengthened (ODS) alloys were tested for cyclic, high velocity, oxidation, and hot corrosion resistance. These results were compared to the resistance of an advanced, NiCrAl coated superalloy. An ODS FeCrAl were identified as having sufficient oxidation and hot corrosion resistance to allow potential use in an aircraft gas turbine without coating.

  13. Sintering of ultra high molecular weight polyethylene

    Indian Academy of Sciences (India)

    Sangeeta Hambir; J P Jog

    2000-06-01

    Ultra high molecular weight polyethylene (UHMWPE) is a high performance polymer having low coefficient of friction, good abrasion resistance, good chemical resistance etc. It is used in shipbuilding, textile industries and also in biomedical applications. UHMWPE is processed by powder processing technique because of its high melt viscosity at the processing temperature. Powder processing technique involves compaction of polymeric powder under pressure and sintering of the preforms at temperature above its melting point. In this study, we report our results on compaction and sintering behaviour of two grades of UHMWPE with reference to the powder morphology, sintering temperatures and strength development.

  14. Resistance of the boreal forest to high burn rates.

    Science.gov (United States)

    Héon, Jessie; Arseneault, Dominique; Parisien, Marc-André

    2014-09-23

    Boreal ecosystems and their large carbon stocks are strongly shaped by extensive wildfires. Coupling climate projections with records of area burned during the last 3 decades across the North American boreal zone suggests that area burned will increase by 30-500% by the end of the 21st century, with a cascading effect on ecosystem dynamics and on the boreal carbon balance. Fire size and the frequency of large-fire years are both expected to increase. However, how fire size and time since previous fire will influence future burn rates is poorly understood, mostly because of incomplete records of past fire overlaps. Here, we reconstruct the length of overlapping fires along a 190-km-long transect during the last 200 y in one of the most fire-prone boreal regions of North America to document how fire size and time since previous fire will influence future fire recurrence. We provide direct field evidence that extreme burn rates can be sustained by a few occasional droughts triggering immense fires. However, we also show that the most fire-prone areas of the North American boreal forest are resistant to high burn rates because of overabundant young forest stands, thereby creating a fuel-mediated negative feedback on fire activity. These findings will help refine projections of fire effect on boreal ecosystems and their large carbon stocks.

  15. Degradation of permeability resistance of high strength concrete after combustion

    Institute of Scientific and Technical Information of China (English)

    Min LI; Hongtao KAO; Chunxiang QIAN

    2008-01-01

    To evaluate the remaining durability of con-crete materials after combustion, the permeability of high strength concrete (HSC) after combustion was studied. The transport behavior of chloride ion, water and air in concrete after combustion and the effect of temperature, strength grade, and aggregation on the permeability of HSC after combustion are investigated by chloride ion permeability coefficient (Dc), water permeability coef-ficient (Dw) and air permeability coefficient (Da). The experiment results show that all three permeability coeffi-cients commendably reflect changes of permeability. The permeability coefficient increases with the evaluation tem-perature. After the same temperature, the permeability coefficient of HSC is lower than that of normal strength concrete (NSC). However, the degree of degradation of permeability coefficient of HSC is greater than that of NSC. The permeability resistance of HSC containing limestone is better than that of HSC containing basalt. Combining changes of compressive strength and per-meability, the remaining durability of concrete materials after combustion is appropriately evaluated.

  16. Edge effect in ohmic contacts on high-resistivity semiconductors

    Energy Technology Data Exchange (ETDEWEB)

    Ruzin, Arie

    2016-01-11

    Current increase due to edge effect in ohmic contacts was calculated by finite-element software in three-dimensional devices. The emphasis in this study is on semi-intrinsic (SI) and compensated high resistivity semiconductors. It was found that the enhanced electric field around the contact edges may cause about twofold increase in the total contact current. For contact radii larger than the device thickness and nano scale contacts the impact is considerably reduced. In nanoscale contacts the edge effect does not control the electric field under the entire contact, but rather decreases. The introduction of velocity saturation model has a limited impact, and only in compensated semiconductors. - Highlights: • Ohmic contacts were modeled on semi-intrinsic and compensated semiconductors. • Edge-effect increases the contact current by a factor of ~2 for intermediate size contacts. • In larger and smaller contacts the current increase is smaller. • In smaller contacts the E-field edge-peak decreases. • With velocity saturation the current increase is less pronounced.

  17. Genotypic and phenotypic characterization of methicillin-resistant Staphylococcus aureus (MRSA) clones with high-level mupirocin resistance.

    Science.gov (United States)

    González-Domínguez, María; Seral, Cristina; Potel, Carmen; Sáenz, Yolanda; Álvarez, Maximiliano; Torres, Carmen; Castillo, Francisco Javier

    2016-06-01

    A high proportion of methicillin-resistant Staphylococcus aureus isolates recovered in one year period showed high-level mupirocin-resistance (HLMUPR-MRSA) in our environment (27.2%). HLMUPR-MRSA isolates were mainly collected from skin and soft tissue samples, and diabetes was the main related comorbidity condition. These isolates were more frequently found in vascular surgery. HLMUPR-MRSA was more resistant to aminoglycosides than mupirocin-susceptible MRSA, linked to the presence of bifunctional and/or nucleotidyltransferase enzymes with/without macrolide resistance associated with the msr(A) gene. Most of HLMUPR-MRSA isolates belonged to ST125/t067. Nine IS257-ileS2 amplification patterns (p3 was the most frequent) were observed in HLMUPR-MRSA isolates, suggesting the presence of several mupirocin-resistance-carrying plasmids in our environment and promoting the emergence of mupirocin resistance. The presence of the same IS257-ileS2 amplification pattern p3 in 65% of HLMUPR-MRSA, all of them ST125/t067, suggests a clonal spread in our hospital and community environment which could explain the high prevalence of HLMUPR-MRSA during the study period. An outbreak situation or an increase in mupirocin consumption was not observed.

  18. Emergence of a Streptococcus pneumoniae clinical isolate highly resistant to telithromycin and fluoroquinolones.

    Science.gov (United States)

    Faccone, Diego; Andres, Patricia; Galas, Marcelo; Tokumoto, Marta; Rosato, Adriana; Corso, Alejandra

    2005-11-01

    Streptococcus pneumoniae is a major pathogen causing community-acquired pneumonia and acute bronchitis. Macrolides, fluoroquinolones (FQs), and, recently, telithromycin (TEL) constitute primary therapeutic options, and rare cases of resistance have been reported. In this report, we describe the emergence of an S. pneumoniae clinical isolate with high-level TEL resistance (MIC, 256 microg/ml) and simultaneous resistance to FQs. Ongoing studies are oriented to elucidate the precise mechanism of resistance to TEL.

  19. Scratch-resistant, highly conductive, and high-strength carbon nanotube-based composite yarns.

    Science.gov (United States)

    Liu, Kai; Sun, Yinghui; Lin, Xiaoyang; Zhou, Ruifeng; Wang, Jiaping; Fan, Shoushan; Jiang, Kaili

    2010-10-26

    High-strength and conductive carbon nanotube (CNT) yarns are very attractive in many potential applications. However, there is a difficulty when simultaneously enhancing the strength and conductivity of CNT yarns. Adding some polymers into CNT yarns to enhance their strength will decrease their conductivity, while treating them in acid or coating them with metal nanoparticles to enhance their conductivity will reduce their strength. To overcome this difficulty, here we report a method to make high-strength and highly conductive CNT-based composite yarns by using a continuous superaligned CNT (SACNT) yarn as a conductive framework and then inserting polyvinyl alcohol (PVA) into the intertube spaces of the framework through PVA/dimethyl sulphoxide solution to enhance the strength of yarns. The as-produced CNT/PVA composite yarns possess very high tensile strengths up to 2.0 GPa and Young's moduli more than 120 GPa, much higher than those of the CNT/PVA yarns reported. The electric conductivity of as-produced composite yarns is as high as 9.2 × 10(4) S/m, comparable to HNO(3)-treated or Au nanoparticle-coated CNT yarns. These composite yarns are flexible, lightweight, scratch-resistant, very stable in the lab environment, and resistant to extremely humid ambient and as a result can be woven into high-strength and heatable fabrics, showing potential applications in flexible heaters, bullet-proof vests, radiation protection suits, and spacesuits.

  20. Experimental verification of characteristics of magnetic abrasive polishing combined with ultrasonic vibration

    Energy Technology Data Exchange (ETDEWEB)

    Jin, Dong Hyun; Kwak, Jae Seob [Dept. of Mechanical Engineering, Pukyung National University, Busan (Korea, Republic of)

    2015-09-15

    In this paper, we propose an ultrasonic magnetic abrasive polishing (US-MAP) technique to effectively machine a high-strength material, and we prove the efficiency of hybrid finishing. We use Taguchi's experimental method to determine the influence of each parameter. Based on the results, US-MAP exhibited a higher polishing efficiency than traditional MAP, and a suitable frequency for hybrid finishing was 28 kHz. When investigating the effect of the parameters on the surface roughness, the ultrasonic amplitude had the greatest effect. However, when machining with 55-μm amplitude, the machining efficiency decreased as the magnetic flux density varied.

  1. Mobile load simulators - A tool to distinguish between the emissions due to abrasion and resuspension of PM10 from road surfaces

    Science.gov (United States)

    Gehrig, R.; Zeyer, K.; Bukowiecki, N.; Lienemann, P.; Poulikakos, L. D.; Furger, M.; Buchmann, B.

    2010-12-01

    Mechanically produced abrasion particles and resuspension processes are responsible for a significant part of the PM10 emissions of road traffic. However, specific differentiation between PM10 emissions due to abrasion and resuspension from road pavement is very difficult due to their similar elemental composition and highly correlated variation in time. In this work Mobile Load Simulators were used to estimate PM10 emission factors for pavement abrasion and resuspension on different pavement types for light and heavy duty vehicles. From the experiments it was derived that particle emissions due to abrasion from pavements in good condition are quite low in the range of only a few mg·km -1 per vehicle if quantifiable at all. Considerable abrasion emissions, however, can occur from damaged pavements. Resuspension of deposited dust can cause high and extremely variable particle emissions depending strongly on the dirt load of the road surface. Porous pavements seem to retain deposited dust better than dense pavements, thus leading to lower emissions due to resuspension compared to pavements with a dense structure (e.g. asphalt concrete). Tyre wear seemed not to be a quantitatively significant source of PM10 emissions from road traffic.

  2. The importance of extractives and abrasives in wood materials on the wearing of cutting tools

    Directory of Open Access Journals (Sweden)

    Wayan Darmawan

    2012-11-01

    Full Text Available For many wood cutting processes, the interest of high-speed tool steels and tungsten carbides remains very important because of their good tool edge accuracy and easy grinding. The wear of high-speed steel and tungsten carbide is an important economic parameter. Wood extractives and silica have a potential adverse effect on tool wear. Rapid chemical wearing due to corrosion and mechanical wearing has been attributed to the presence of extractives and silica in wood and wood composites. This paper presents the wear characteristics of SKH51 high-speed steel and K10 tungsten carbide caused by extractive and abrasive materials present in the lesser-known Tapi-Tapi wood and wood composites of wood cement board, particleboard, MDF, and oriented strand board (OSB. Experimental results showed that wearing of the cutting tools tested was determined by extractives and silica contained in the wood and wood composites. Wood cement board, which is high in silica content, caused severe damage to the cutting edge of the high-speed steel. A corrosion/oxidation mechanism was found to contribute to the wear of SKH51 and K10 when cutting the Tapi-Tapi wood, MDF, particleboard, wood cement board, and OSB. The silica and extractives determined the abrasion and corrosion wear mechanism to a varying degree.

  3. Chemical communication of antibiotic resistance by a highly resistant subpopulation of bacterial cells.

    Directory of Open Access Journals (Sweden)

    Omar M El-Halfawy

    Full Text Available The overall antibiotic resistance of a bacterial population results from the combination of a wide range of susceptibilities displayed by subsets of bacterial cells. Bacterial heteroresistance to antibiotics has been documented for several opportunistic Gram-negative bacteria, but the mechanism of heteroresistance is unclear. We use Burkholderia cenocepacia as a model opportunistic bacterium to investigate the implications of heterogeneity in the response to the antimicrobial peptide polymyxin B (PmB and also other bactericidal antibiotics. Here, we report that B. cenocepacia is heteroresistant to PmB. Population analysis profiling also identified B. cenocepacia subpopulations arising from a seemingly homogenous culture that are resistant to higher levels of polymyxin B than the rest of the cells in the culture, and can protect the more sensitive cells from killing, as well as sensitive bacteria from other species, such as Pseudomonas aeruginosa and Escherichia coli. Communication of resistance depended on upregulation of putrescine synthesis and YceI, a widely conserved low-molecular weight secreted protein. Deletion of genes for the synthesis of putrescine and YceI abrogate protection, while pharmacologic inhibition of putrescine synthesis reduced resistance to polymyxin B. Polyamines and YceI were also required for heteroresistance of B. cenocepacia to various bactericidal antibiotics. We propose that putrescine and YceI resemble "danger" infochemicals whose increased production by a bacterial subpopulation, becoming more resistant to bactericidal antibiotics, communicates higher level of resistance to more sensitive members of the population of the same or different species.

  4. High Flux, Fouling Resistant Membranes for RO Pretreatment

    Science.gov (United States)

    2012-05-31

    improved flux and fouling resistance . This in turn will lead to more compact and efficient filtration systems that reduce maintenance and downtime...size, and resistance to protein fouling by BSA filtration . Hollow Fiber Development and Testing Hollow fibers were produced by a generally...layer during dead- end filtration . The shear forces in cross-flow operation can impact the effective particle size in the feed and compact the cake

  5. The grain-size distribution of pyroclasts: Primary fragmentation, conduit sorting or abrasion?

    Science.gov (United States)

    Kueppers, U.; Schauroth, J.; Taddeucci, J.

    2013-12-01

    Explosive volcanic eruptions expel a mixture of pyroclasts and lithics. Pyroclasts, fragments of the juvenile magma, record the state of the magma at fragmentation in terms of porosity and crystallinity. The grain size distribution of pyroclasts is generally considered to be a direct consequence of the conditions at magma fragmentation that is mainly driven by gas overpressure in bubbles, high shear rates, contact with external water or a combination of these factors. Stress exerted by any of these processes will lead to brittle fragmentation by overcoming the magma's relaxation timescale. As a consequence, most pyroclasts exhibit angular shapes. Upon magma fragmentation, the gas pyroclast mixture is accelerated upwards and eventually ejected from the vent. The total grain size distribution deposited is a function of fragmentation conditions and transport related sorting. Porous pyroclasts are very susceptible to abrasion by particle-particle or particle-conduit wall interaction. Accordingly, pyroclastic fall deposits with angular clasts should proof a low particle abrasion upon contact to other surfaces. In an attempt to constrain the degree of particle interaction during conduit flow, monomodal batches of washed pyroclasts have been accelerated upwards by rapid decompression and subsequently investigated for their grain size distribution. In our set-up, we used a vertical cylindrical tube without surface roughness as conduit. We varied grain size (0.125-0.25; 0.5-1; 1-2 mm), porosity (0; 10; 30 %), gas-particle ratio (10 and 40%), conduit length (10 and 28 cm) and conduit diameter (2.5 and 6 cm). All ejected particles were collected after settling at the base of a 3.3 m high tank and sieved at one sieve size below starting size (half-Φ). Grain size reduction showed a positive correlation with starting grain size, porosity and overpressure at the vent. Although milling in a volcanic conduit may take place, porous pyroclasts are very likely to be a primary product

  6. FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, J; Choi, J; Haslam, J; Day, S; Yang, N; Headley, T; Lucadamo, G; Yio, J; Chames, J; Gardea, A; Clift, M; Blue, G; Peters, W; Rivard, J; Harper, D; Swank, D; Bayles, R; Lemieux, E; Brown, R; Wolejsza, T; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Lavernia, E; Schoenung, J; Ajdelsztajn, L; Dannenberg, J; Graeve, O; Lewandowski, J; Perepezko, J; Hildal, K; Kaufman, L; Boudreau, J

    2007-09-20

    or inhibitor. Comparable metallic alloys such as SAM2X5 and SAM1651 may also experience crevice corrosion under sufficiently harsh conditions. Accelerated crevice corrosion tests are now being conducted to intentionally induce crevice corrosion, and to determine those environmental conditions where such localized attack occurs. Such materials are extremely hard, and provide enhanced resistance to abrasion and gouges (stress risers) from backfill operations, and possibly even tunnel boring. The hardness of Type 316L Stainless Steel is approximately 150 VHN, that of Alloy C-22 is approximately 250 VHN, and that of HVOF SAM2X5 ranges from 1100-1300 VHN. These new materials provide a viable coating option for repository engineers. SAM2X5 and SAM1651 coatings can be applied with thermal spray processes without any significant loss of corrosion resistance. Both Alloy C-22 and Type 316L stainless lose their resistance to corrosion during thermal spraying. Containers for the transportation, storage and disposal of spent nuclear fuel (SNF) and high-level radioactive waste (HLW) with corrosion resistant coatings are envisioned. For example, an enhanced multi-purpose container (MPC) could be made with such coatings, leveraging existing experience in the fabrication of such containers. These coating materials could be used to protect the final closure weld on SNF/HLW disposal containers, eliminate need for stress mitigation. Integral drip shield could be produced by directly spraying it onto the disposal container, thereby eliminating the need for an expensive titanium drip shield. In specific areas where crevice corrosion is anticipated, such as the contact point between the disposal container and pallet, HVOF coatings could be used to buildup thickness, thereby selectively adding corrosion life where it is needed. Both SAM2X5 & SAM1651 have high boron content which enable them to absorb neutrons and therefore be used for criticality control in baskets. Alloy C-22 and 316L have

  7. High Speed Cutting Inconel 718 with Coated Carbide and Ceramic Inserts

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    High speed machining (HSM) technology is one of important aspects of advanced manufacturing technology. Nickel-based superalloys have been widely used in the aircraft and nuclear industry due to their exceptional thermal resistance and the ability to retain mechanical properties at elevated temperatures of service environment over 700 ℃. However, they are classified as difficult-to-cut materials due to their high shear strength, work hardening tendency, highly abrasive carbide particles in the microstructur...

  8. Highly attrition resistant sorbents for desulfurization of hot coal gases

    Energy Technology Data Exchange (ETDEWEB)

    Slimane, R.B.; Abbasian, J.; Zarnegar, M.K.; Wangerow, J.R.; Carty, R.H.

    1998-07-01

    One of the main obstacles in the commercialization of high-temperature desulfurization systems for Integrated Gasification Combined Cycle (IGCC) power generation processes is the development of regenerable sulfur sorbents with suitable physical and chemical characteristics. The focus of much of the current research on sorbent development has been on the use of zinc-based sorbents. These sorbents have been the subject of extensive pilot-scale and process development work; however, they have been shown to suffer from sulfate formation and zinc volatilization, leading to sorbent degradation over multi-cycle use. Therefore, investigation of non-zinc based sorbents is a logical approach to develop an effective alternative. An effective alternative to zinc-based sorbents could be manganese-based sorbents which have recently been shown to withstand high temperature ({gt} 750 C) operation and also maintain structural and reactive integrity over many cycles. However, because of process equipment limitations and other process variables such as fuel gas alkali content, a number of investigators have recently argued that the benefit to be gained by lower temperature application may outweigh the slight loss of efficiency, resulting in lower overall cost of electricity. Desulfurization temperatures {lt} 538 C have been recommended to provide the best compromise between process equipment limitations and higher temperature operation. This paper reports on an on-going research program to develop novel, highly reactive, attrition-resistant, and regenerable manganese-based sorbents for the removal of hydrogen sulfide (H{sub 2}S) from coal-derived fuel gases at temperatures of 316 to 538 C and pressures up to 300 psig. The primary focus of this study is placed on the preparation (method and composition), characterization, and evaluation of a number of sorbent formulations to identify the most suitable manganese-based sorbent. The manganese-based sorbent formulations prepared to

  9. Outcomes of exertional rhabdomyolysis following high-intensity resistance training.

    Science.gov (United States)

    Huynh, A; Leong, K; Jones, N; Crump, N; Russell, D; Anderson, M; Steinfort, D; Johnson, D F

    2016-05-01

    High-intensity resistance training (HIRT) programmes are increasingly popular amongst personal trainers and those attending gymnasiums. We report the experience of exertional rhabdomyolysis (ER) at two tertiary hospitals in Melbourne, Australia. To compare the clinical outcomes of ER with other causes of rhabdomyolysis. Retrospective cross-sectional study of patients presenting with a serum creatine kinase (CK) of greater than 25 000 units/L from 1 September 2013 to 31 August 2014 at two tertiary referral hospitals in Melbourne, Australia. Records were examined to identify care measures implemented during hospital stay, clinical outcomes during admission and on subsequent follow up. Thirty four cases of rhabdomyolysis with a CK of greater than 25 000 units/L (normal range: 20-180 units/L) were identified during the 12-month study period. Twelve of the 34 cases (35%) had ER with 10 of 12 related to HIRT. No acute kidney injury, intensive care admission or death were seen among those with ER. All cases were managed conservatively, with 11 admitted and 9 receiving intravenous fluids only. In contrast, patients with rhabdomyolysis from other causes experienced significantly higher rates of intensive care admission (64%, P = 0.0002), acute kidney injury (82%, P = 0.0001) and death (27%, P = 0.069). ER resulting from HIRT appears to have a benign course compared with rhabdomyolysis of other aetiologies in patients with a serum CK greater than 25 000 units/L. Conservative management of ER appears to be adequate, although this requires confirmation in future prospective studies. © 2016 Royal Australasian College of Physicians.

  10. Evaluation of the Particle Aerosolization from n-TiO2 Photocatalytic Nanocoatings under Abrasion

    Directory of Open Access Journals (Sweden)

    Neeraj Shandilya

    2014-01-01

    Full Text Available A parametric study on the release of titanium dioxide (TiO2 nanoparticles from two commercial photocatalytic nanocoatings is carried out. For this, abrasion tests are performed on them. The formed aerosols are characterized by their number concentration, particle size distribution, individual particle shape, size, and chemical composition. The two nanocoatings appear to exhibit contrastingly opposite behavior with respect to the number concentration of the released particles. Having irregular shapes, the released particles are found to have unimodal size distributions with 1.5–3.5% (in mass of Ti content. However, no free nanoparticles of TiO2 were found. Distinct phases during the particle number concentration evolution with time are also discussed and evaluated. Two quantities—(ΔC/ΔtI and TII—are identified as the important indicators to qualitatively measure the resistance strength and hence the concentration of the released particles from a nanocoating during stress application.

  11. Wear resistance of WC/Co HVOF-coatings and galvanic Cr coatings modified by diamond nanoparticles

    Science.gov (United States)

    Kandeva, M.; Grozdanova, T.; Karastoyanov, D.; Assenova, E.

    2017-02-01

    The efforts in the recent 20 years are related to search of ecological solutions in the tribotechnologies for the replacement of galvanic Cr coatings in the contact systems operating under extreme conditions: abrasion, erosion, cavitation, corrosion, shock and vibration loads. One of the solutions is in the composite coatings deposited by high velocity gas-flame process (HVOF). The present paper presents comparative study results for mechanical and tribological characteristics of galvanic Cr coatings without nanoparticles, galvanic Cr coatings modified by diamond nanoparticles NDDS of various concentration 0.6; 10; 15 и 20% obtained under three technological regimes, and composite WC-12Co coating. Comparative results about hardness, wear, wear resistance and friction coefficient are obtained for galvanic Cr-NDDS and WC-12Co coatings operating at equal friction conditions of dry friction on abrasive surface. The WC-12Co coating shows 5.4 to 7 times higher wear resistance compared to the galvanic Cr-NDDS coatings.

  12. Evaluation of dentifrice abrasion on human dentin and teeth enamel; Determinacao da abrasividade de dentifricios em dentina e esmalte de dentes humanos

    Energy Technology Data Exchange (ETDEWEB)

    Camargo, Iara M.C. de; Saiki, Mitiko; Vasconcellos, Marina B.A. [Instituto de Pesquisas Energeticas e Nucleares (IPEN), Sao Paulo, SP (Brazil)

    1997-10-01

    Radiometric method is applied to the dentifrice abrasion indicators evaluation: radioactive dentin (RDA) and radioactive enamel abrasion (REA). The dentifrices analysed presented RDA values varying from 95 to 13 and REA values from 7.1 to 0.7, showing a good precision, generally with relative standard deviations lower than 15.4%. Also, the dentifrices were classified as having low and medium cleaning potential. A correlation between RDA and REA values was obtained, i.e. dentifrices with high RDA values presented high REA ones. (author). 6 refs., 3 tabs.

  13. Can high-risk fungicides be used in mixtures without selecting for fungicide resistance?

    Science.gov (United States)

    Mikaberidze, Alexey; McDonald, Bruce A; Bonhoeffer, Sebastian

    2014-04-01

    Fungicide mixtures produced by the agrochemical industry often contain low-risk fungicides, to which fungal pathogens are fully sensitive, together with high-risk fungicides known to be prone to fungicide resistance. Can these mixtures provide adequate disease control while minimizing the risk for the development of resistance? We present a population dynamics model to address this question. We found that the fitness cost of resistance is a crucial parameter to determine the outcome of competition between the sensitive and resistant pathogen strains and to assess the usefulness of a mixture. If fitness costs are absent, then the use of the high-risk fungicide in a mixture selects for resistance and the fungicide eventually becomes nonfunctional. If there is a cost of resistance, then an optimal ratio of fungicides in the mixture can be found, at which selection for resistance is expected to vanish and the level of disease control can be optimized.

  14. Nanometric Finishing on Biomedical Implants by Abrasive Flow Finishing

    Science.gov (United States)

    Subramanian, Kavithaa Thirumalai; Balashanmugam, Natchimuthu; Shashi Kumar, Panaghra Veeraiah

    2016-01-01

    Abrasive flow finishing (AFF) is a non-conventional finishing technique that offers better accuracy, efficiency, consistency, economy in finishing of complex/difficult to machine materials/components and provides the possibility of effective automation as aspired by the manufacturing sector. The present study describes the finishing of a hip joint made of ASTM grade Co-Cr alloy by Abrasive Flow Machining (AFM) process. The major input parameters of the AFF process were optimized for achieving nanometric finishing of the component. The roughness average (Ra) values were recorded during experimentation using surface roughness tester and the results are discussed in detail. The surface finished hip joints were characterized using Scanning Electron Microscopy (SEM), Atomic Force Microscopy (AFM) and residual stress analysis using X-Ray Diffraction (XRD). The discussion lays emphasis on the significance, efficacy and versatile nature of the AFF process in finishing of bio-medical implants.

  15. Abrasive Wear of Alloyed Cast Steels Applied for Heavy Machinery

    Directory of Open Access Journals (Sweden)

    Studnicki A.

    2015-03-01

    Full Text Available In the paper the results and analysis of abrasive wear studies were shown for two grades of cast steels: low-alloyed cast steel applied for heavy machinery parts such as housing, covers etc. and chromium cast steels applied for kinetic nodes of pin-sleeve type. Studies were performed using the modified in Department of Foundry pin-on-disc method.

  16. 微磨料水射流切割头装置设计与研究%Design and research on cutting head for micro abrasive water jet

    Institute of Scientific and Technical Information of China (English)

    刘克福; 雷玉勇; 蒋代君

    2011-01-01

    In traditional culling head for abrasive water jet,abrasives are usually fed into the cutting head by negative pressure, which is poor in re liability, non-uniform in suction,and unavailable precise in control of the abrasive flow rate.A new type of cutting head for micro abrasive water jet and its control sys-tem are designed based on screw pumping principle And an auger mechanism is used to feed the abrasives initiatively, which is driven by an electrical step motor and the rotating speed of the step motor is regulated through control pulse sent by MCU.The flow rate of abrasives and the rotating speed of step motor are cor-responding one by one.Therefore, the abrasives can be fed to the mixing chamber quantitatively and contin-uously so that the flow rate of abrasives can be precisely controlled.The method of setting one-way valve on the outlet duct of mixing chamber may prevent high pressure water from flowing into supply tank after the clogging of the nozzle, and thus the invalidation problem of the abrasive feed system is solved effectively.%传统磨料水射流切割头的磨料靠负压吸入,可靠性差、吸入不均匀、流量不能精确控制.采用螺杆泵输送原理,设计了一种新型微磨料水射流切割头装置及控制系统.该装置采用螺杆泵主动送料,螺杆由步进电机驱动,单片机发出的控制脉冲控制步进电机的转速,步进电机的转速与磨料流量一一对应,从而将磨料定量、连续地送到切割头混合腔,实现磨料流量的精确控制.在混合腔的排出通道上设置单向阀门,解决了啧嘴堵塞后高压水直接进入磨料罐引起磨料输送系统失效问题.

  17. Research on plasma melted cladding high-abrasive intrinsic safe pick cutter%等离子熔覆高耐磨无火花本安型镐型截齿研究

    Institute of Scientific and Technical Information of China (English)

    孙玉宗

    2009-01-01

    The plasma melted cladding reinforced technology was applied to have a melted cladding metal ceramic coating on the head of the cutter.During the spraying quenching of the cutter,the insulation protection coating on the cutter head could protect the hard alloy cutter,also could effectively protect the early dropping of the hard alloy tip from the cutter and could eliminate the potential danger of the welding seam and hard alloy tip affected by the conventional first rod and then welding quality improvement or salty bath isothermy heat treatment.Thus the integral performances of the cutter could be highly improved.The metal ceramic layer could effectively prevent the sparks occurred during the coal mining operation and could improve the safety of the coal production.%采用等离子熔覆强化技术在截齿的头部熔覆一层专用金属陶瓷层,截齿喷淋淬火时截齿头部加保温防护罩保护硬质合金刀头,不仅有效的保护了截齿硬质合金刀头不过早脱落,也避免了传统工艺先钎焊后调质或盐浴等温淬火对焊缝和硬质合金刀头的潜在危害,使截齿的整体性能大幅度提高.金属陶瓷层有效防止了采煤时产生火花,提高了煤炭生产的安全性.

  18. Shotcup petal abrasions in close range .410-caliber shotgun injuries.

    Science.gov (United States)

    Dowling, G P; Dickinson, J A; Cooke, C T

    1988-01-01

    Shotcup petal abrasions centered around a shotgun wound of entrance are generally thought to occur at a range of 30 to 90 cm. A suicidal .410-caliber shotgun injury of the right eye is described in which typical petal abrasions were noted around the entrance wound. However, significant soot deposition around the wound suggested that the range of fire was less than 30 cm and perhaps closer to 15 cm. Test-firing of the weapon and ammunition used by the decedent showed some spread of the shotcup petals at a range of 7.5 cm, progressing to maximum spread at 30 to 52.5 cm. Further testing with other .410 ammunition, containing shotcups, confirmed the spread of shotcup petals at ranges less than 30 cm, irrespective of manufacturer, shotshell length, and birdshot size. When a variety of shotguns were tested, it was found that one weapon with a very short barrel and cylinder bore did not exhibit petal spread until a range of 30 cm was reached. The remaining shotguns, with longer barrels and full choke, all demonstrated definite petal spread at a range of 12.5 cm. The long, narrow configuration of .410 shotcup petals may explain their early spread and the production of petal abrasions at ranges of less than 30 cm.

  19. Surface characterization of current composites after toothbrush abrasion.

    Science.gov (United States)

    Takahashi, Rena; Jin, Jian; Nikaido, Toru; Tagami, Junji; Hickel, Reinhard; Kunzelmann, Karl-Heinz

    2013-01-01

    The present study was designed to evaluate the surface roughness and the gloss of current composites before and after toothbrush abrasion. We assessed forty dimensionally standardized composite specimens (n=8/group) from five composites: two nanohybrids (i. e., IPS Empress Direct Enamel and IPS Empress Direct Dentin), two microhybrids (i. e., Clearfil AP-X and Filtek Z250) and one organically modified ceramics (Admira). All of the specimens were polished with 4000-grid silicon carbide papers. Surface roughness was measured with a profilometer and gloss was measured with a glossmeter before and after powered toothbrush abrasion with a 1:1 slurry (dentifrice/tap water) at 12,000 strokes in a toothbrush simulator. There was a significant increase in the surface roughness and a reduction in gloss after toothbrush abrasion in all of the composites except Clearfil AP-X (p<0.05). Simple regression analysis showed that there was not an association between the surface roughness and the gloss (R(2)=0.191, p<0.001).

  20. Development of underwater cutting system by abrasive water-jet

    Science.gov (United States)

    Demura, Kenji; Yamaguchi, Hitoshi

    1993-09-01

    The technology to cut objects in the ocean's depths with abrasive water jets was examined for possible application in view of the greater water depths and sophistication involved in work on the ocean floor today. A test model was developed to study this technology's safety and practicability. The test model was designed for use at great water depths and has functions and a configuration that are unlike equipment used on land. A continuous, stable supply of abrasive is a distinctive design feature. In land applications, there had been problems with plugged tubes and an uneven supply. For this reason, the abrasive was converted to slurry form, and a continuous pressurized tube pump system was adopted for supply to the nozzle head. Also, a hydraulic motor that does not employ oil or electric power was used to provide an underwater drive that is environment-friendly. The report outlines the technology's general design concept including its distinctive functions and its configuration for use at great depths, and the report provides great detail on the equipment.