WorldWideScience

Sample records for heavy alloy fabricated

  1. Alloy Fabrication Laboratory

    Data.gov (United States)

    Federal Laboratory Consortium — At NETL’s Alloy Fabrication Facility in Albany, OR, researchers conduct DOE research projects to produce new alloys suited to a variety of applications, from gas...

  2. Fabricating fine-grained tungsten heavy alloy by spark plasma sintering of low-energy ball-milled W–2Mo–7Ni–3Fe powders

    Energy Technology Data Exchange (ETDEWEB)

    Xiang, D.P., E-mail: dpxiang@hainu.edu.cn [Key Laboratory of Advanced Materials of Tropical Island Resources, Ministry of Education, Hainan University, Haikou 570228 (China); School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 510640 (China); Ding, L. [Key Laboratory of Advanced Materials of Tropical Island Resources, Ministry of Education, Hainan University, Haikou 570228 (China); Li, Y.Y. [School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 510640 (China); Chen, X.Y.; Zhang, T.M. [Key Laboratory of Advanced Materials of Tropical Island Resources, Ministry of Education, Hainan University, Haikou 570228 (China)

    2013-08-20

    Fine-grained W–2Mo–7Ni–3Fe heavy alloys were fabricated by low-energy ball milling (LEBM)-assisted spark plasma sintering at a temperature range of 1000–1250 °C. The effects of sintering temperature on the phase evolution, microstructural characteristics, and mechanical properties of the alloys were studied by X-ray diffraction (XRD), scanning electron microscopy (SEM), hardness testing, and universal testing. The XRD results show that small intermetallic compounds, such as NiW and Ni{sub 2}W{sub 4}C, form in the alloys. The W–2Mo–7Ni–3Fe alloys are characterized by white W grains, a gray W-rich microstructure that contains Mo, and a black γ–(Ni, Fe, W, Mo) binding phase. The X-ray energy dispersive analysis (EDS) shows that the Mo, Ni, and Fe that form a solid solution with W in the gray structure gradually decrease with increasing temperature. The hardness and bending strength of the alloys initially increase and then decrease with rising sintering temperature. Moreover, the alloys sintered at different temperatures exhibit dissimilar bending fracture modes.

  3. Fabrication, characterization, and mechanical properties of 93W–4.9Ni–2.1Fe/95W–2.8Ni–1.2Fe–1Al{sub 2}O{sub 3} heavy alloy composites

    Energy Technology Data Exchange (ETDEWEB)

    Hu, Ke; Li, Xiaoqiang, E-mail: Lixq@scut.edu.cn; Ai, Xuan; Qu, Shengguan; Li, Yuanyuan

    2015-06-11

    In this study, tungsten heavy alloy (WHA) composites were fabricated based on tungsten (W), nickel (Ni), and iron (Fe) system. WHA composites with the composition 93W–4.9Ni–2.1Fe/95W–2.8Ni–1.2Fe–1Al{sub 2}O{sub 3} were prepared by liquid-phase sintering and post-heat treatment to meet the requirement for complex mechanical performance. The relationship between the microstructural characteristics (relative density, W-grain size, and W–W contiguity) and mechanical properties was investigated. Variation in the content of W and addition of Al{sub 2}O{sub 3} resulted in a significant difference in the microstructure of the two parts of W–Ni–Fe heavy alloy composite. The microstructure of the alloy significantly influenced the tensile properties of the two parts of the W–Ni–Fe heavy alloy composite; however, it did not affect their compressive deformation behaviors.

  4. Alloy Design and Thermomechanical Processing of a Beta Titanium Alloy for a Heavy Vehicle Application

    Energy Technology Data Exchange (ETDEWEB)

    Blue, C.A.; Peter, W.H.

    2010-07-02

    With the strength of steel, but at half the weight, titanium has the potential to offer significant benefits in the weight reduction of heavy vehicle components while possibly improving performance. However, the cost of conventional titanium fabrication is a major barrier in implementation. New reduction technologies are now available that have the potential to create a paradigm shift in the way the United States uses titanium, and the economics associated with fabrication of titanium components. This CRADA project evaluated the potential to develop a heavy vehicle component from titanium powders. The project included alloy design, development of manufacturing practices, and modeling the economics associated with the new component. New Beta alloys were designed for this project to provide the required mechanical specifications while utilizing the benefits of the new fabrication approach. Manufacturing procedures were developed specific to the heavy vehicle component. Ageing and thermal treatment optimization was performed to provide the desired microstructures. The CRADA partner established fabrication practices and targeted capital investment required for fabricating the component out of titanium. Though initial results were promising, the full project was not executed due to termination of the effort by the CRADA partner and economic trends observed in the heavy vehicle market.

  5. Recent Progress in Processing of Tungsten Heavy Alloys

    Directory of Open Access Journals (Sweden)

    Y. Şahin

    2014-01-01

    Full Text Available Tungsten heavy alloys (WHAs belong to a group of two-phase composites, based on W-Ni-Cu and W-Ni-Fe alloys. Due to their combinations of high density, strength, and ductility, WHAs are used as radiation shields, vibration dampers, kinetic energy penetrators and heavy-duty electrical contacts. This paper presents recent progresses in processing, microstructure, and mechanical properties of WHAs. Various processing techniques for the fabrication of WHAs such as conventional powder metallurgy (PM, advent of powder injection molding (PIM, high-energy ball milling (MA, microwave sintering (MW, and spark-plasma sintering (SPS are reviewed for alloys. This review reveals that key factors affecting the performance of WHAs are the microstructural factors such as tungsten and matrix composition, chemistry, shape, size and distributions of tungsten particles in matrix, and interface-bonding strength between the tungsten particle and matrix in addition to processing factors. SPS approach has a better performance than those of others, followed by extrusion process. Moreover, deformation behaviors of WHA penetrator and depleted uranium (DU Ti alloy impacting at normal incidence both rigid and thick mild steel target are studied and modelled as elastic thermoviscoplastic. Height of the mushroomed region is smaller for α=0.3 and it forms sooner in each penetrator as compared to that for α=0.2.

  6. Reference Alloy Waste Form Fabrication and Initiation of Reducing Atmosphere and Reductive Additives Study on Alloy Waste Form Fabrication

    Energy Technology Data Exchange (ETDEWEB)

    S.M. Frank; T.P. O' Holleran; P.A. Hahn

    2011-09-01

    This report describes the fabrication of two reference alloy waste forms, RAW-1(Re) and RAW-(Tc) using an optimized loading and heating method. The composition of the alloy materials was based on a generalized formulation to process various proposed feed streams resulting from the processing of used fuel. Waste elements are introduced into molten steel during alloy fabrication and, upon solidification, become incorporated into durable iron-based intermetallic phases of the alloy waste form. The first alloy ingot contained surrogate (non-radioactive), transition-metal fission products with rhenium acting as a surrogate for technetium. The second alloy ingot contained the same components as the first ingot, but included radioactive Tc-99 instead of rhenium. Understanding technetium behavior in the waste form is of particular importance due the longevity of Tc-99 and its mobility in the biosphere in the oxide form. RAW-1(Re) and RAW-1(Tc) are currently being used as test specimens in the comprehensive testing program investigating the corrosion and radionuclide release mechanisms of the representative alloy waste form. Also described in this report is the experimental plan to study the effects of reducing atmospheres and reducing additives to the alloy material during fabrication in an attempt to maximize the oxide content of waste streams that can be accommodated in the alloy waste form. Activities described in the experimental plan will be performed in FY12. The first aspect of the experimental plan is to study oxide formation on the alloy by introducing O2 impurities in the melt cover gas or from added oxide impurities in the feed materials. Reducing atmospheres will then be introduced to the melt cover gas in an attempt to minimize oxide formation during alloy fabrication. The second phase of the experimental plan is to investigate melting parameters associated with alloy fabrication to allow the separation of slag and alloy components of the melt.

  7. COMPUTER NUMERICAL SIMULATION OF MECHANICAL PROPERTIES OF TUNGSTEN HEAVY ALLOYS

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    A microstructure model of tungsten heavy alloys has been developed. On the basis of the model and several assumptions, the macro-mechanical properties of 90 W heavy alloy under quasi-static tensile deformation and the effects of microstructural parameters (mechanical properties of the matrix phase and tungsten content) on them have been analyzed by computer numerical simulation. The mechanical properties of the alloy have been found to be dependent on the mechanical parameters of the matrix phase. As the elastic modulus and yield strength of the matrix phase increase, the tensile strength of the alloy increases, while the elongation decreases. If the mechanical parameters except the tensile strength of the matrix phase are constant, both the tensile strength and the elongation of the alloy increase linearly with the increase of tensile strength of the matrix phase. The properties of the alloy are very sensitive to the hardening modulus of the matrix phase. As the hardening modulus increases, both the tensile strength and the elongation of the alloy exponentially decrease. The elongation of the alloys monotonically decreases with the increase of tungsten content, while the decrease of tensile strength is not monotonic. When the tungsten content < 85 %, the strength of tungsten heavy alloys increases with the increase of tungsten content, while decreases when the tungsten content >85 %. The maximum of tensile strength of the alloys appears at the tungsten content of 85 %. The results showed that the binder phase with a higher strength and a lower hardening modulus is advantageous to obtaining an optimum combination of mechanical properties of tungsten heavy alloys.

  8. Intermetallic alloy welding wires and method for fabricating the same

    Science.gov (United States)

    Santella, M.L.; Sikka, V.K.

    1996-06-11

    Welding wires for welding together intermetallic alloys of nickel aluminides, nickel-iron aluminides, iron aluminides, or titanium aluminides, and preferably including additional alloying constituents are fabricated as two-component, clad structures in which one component contains the primary alloying constituent(s) except for aluminum and the other component contains the aluminum constituent. This two-component approach for fabricating the welding wire overcomes the difficulties associated with mechanically forming welding wires from intermetallic alloys which possess high strength and limited ductilities at elevated temperatures normally employed in conventional metal working processes. The composition of the clad welding wires is readily tailored so that the welding wire composition when melted will form an alloy defined by the weld deposit which substantially corresponds to the composition of the intermetallic alloy being joined. 4 figs.

  9. Fabric cutting application of FeAl-based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.; Blue, C.A. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.; Sklad, S.P. [Univ. of Virginia, Charlottesville, VA (United States); Deevi, S.C. [Philip Morris U.S.A., Richmond, VA (United States); Shih, H.R. [Jackson State Univ., MS (United States)

    1998-11-01

    Four intermetallic-based alloys were evaluated for cutting blade applications. These alloys included Fe{sub 3}Al-based (FAS-II and FA-129), FeAl-based (PM-60), and Ni{sub 3}Al-based (IC-50). These alloys were of interest because of their much higher work-hardening rates than the conventionally used carbon and stainless steels. The FeAl-based PM-60 alloy was of further interest because of its hardening possibility through retention of vacancies. The vacancy retention treatment is much simpler than the heat treatments used for hardening of steel blades. Blades of four intermetallic alloys and commercially used M2 tool steel blades were evaluated under identical conditions to cut two-ply heavy paper. Comparative results under identical conditions revealed that the FeAl-based alloy PM-60 outperformed the other intermetallic alloys and was equal to or somewhat better than the commercially used M2 tool steel.

  10. Fabrication technology for ODS Alloy MA957

    Energy Technology Data Exchange (ETDEWEB)

    ML Hamilton; DS Gelles; RJ Lobsinger; MM Paxton; WF Brown

    2000-03-16

    A successful fabrication schedule has been developed at Carpenter Technology Corporation for the production of MA957 fuel and blanket cladding. Difficulties with gun drilling, plug drawing and recrystallization were overcome to produce a pilot lot of tubing. This report documents the fabrication efforts of two qualified vendors and the support studies performed at WHC to develop the fabrication-schedule.

  11. Fabrication of high strength conductivity submicroncrystalline Cu-5 % Cr alloy by mechanical alloying

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Cu-5%Cr alloy bulk material with submicron grains were fabricated by mechanical alloying and subsequanthot hydrostatic extruaion. The micrestructure, mechanical properties and electrical conductivity of the alloy were experimentally investigated, and the influence of the extrusion temperature on its microstructure and properties was made clear.Also, the strengthening mechanism of the alloy was diacussed. It was revealed that the microstructure of the alloy is veryfine, with an average grain size being about 100 ~ 120nm, and thus possesses significant fine-grain strengthening effect,leading to very high mechanical strength of 800 ~ 1 000 MPa. Meanwhile, the alloy also possesses quite good electricalconductivity and moderate tensile elongation, with the former in the range of 55% ~ 70%(IACS) and the latter about5 % respectively.

  12. Fabric cutting application of FeAl-based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.; Blue, C.A. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.; Sklad, S.P. [University of Virginia, Charlottesville, VA 22905 (United States); Deevi, S.C. [Research, Development, and Engineering Center, Philip Morris USA, Richmond, VA 23234 (United States); Shih, H.-R. [Jackson State University, 1400 J.R. Lynch Street, Jackson, MS 39217 (United States)

    1998-12-31

    Four intermetallic-based alloys were evaluated for cutting blade applications. These alloys included Fe{sub 3}Al-based (FAS-II and FA-129), FeAl-based (PM-60) and Ni{sub 3}Al-based (IC-50). These alloys were of interest because of their much higher work-hardening rates than the conventionally used carbon and stainless steels. The FeAl-based PM-60 alloy was of further interest because of its hardening possibility through retention of vacancies. The vacancy retention treatment is much simpler than the heat treatments used for hardening of steel blades. Blades of four intermetallic alloys and commercially used M2 tool steel blades were evaluated under identical conditions to cut two-ply heavy paper. Comparative results under identical conditions revealed that the FeAl-based alloy PM-60 outperformed the other intermetallic alloys and was equal to or somewhat better than the commercially used M2 tool steel. (orig.) 18 refs.

  13. Abrasive Wear of Alloyed Cast Steels Applied for Heavy Machinery

    Directory of Open Access Journals (Sweden)

    Studnicki A.

    2015-03-01

    Full Text Available In the paper the results and analysis of abrasive wear studies were shown for two grades of cast steels: low-alloyed cast steel applied for heavy machinery parts such as housing, covers etc. and chromium cast steels applied for kinetic nodes of pin-sleeve type. Studies were performed using the modified in Department of Foundry pin-on-disc method.

  14. Laser surface alloying fabricated porous coating on NiTi shape memory alloy

    Institute of Scientific and Technical Information of China (English)

    ZHANG Song; ZHANG Chun-hua; MAN Hau-chung; LIU Chang-sheng

    2007-01-01

    Laser surface alloying technique was applied to fabricate a metallic porous coating on a solid NiTi shape memory alloy. By laser surface alloying a 40%TiH2-60%NiTi powder mixture on the surface of NiTi alloy using optimized laser process parameters, a porous but crack-free NiTi layer can be fabricated on the NiTi substrate. The porous coating is metallurgically bonded to the substrate NiTi alloy. The pores are uniformly distributed and are interconnected with each other in the coating. An average pore size of less than 10 μm is achieved. The Ni content of the porous layer is much less than that of the original NiTi surface. The existence of the porous coating on the NiTi alloy causes a 37% reduction of the tensile strength and 55% reduction of the strain as compared with the NiTi alloy. Possible biomedical or other applications for this porous surface with good mechanical strength provided by the substrate are prospective.

  15. Effect of alloying addition and microstructural parameters on mechanical properties of 93% tungsten heavy alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ravi Kiran, U., E-mail: uravikiran@gmail.com [Defence Metallurgical Research Laboratory, Kanchanbagh, Hyderabad 500 058 (India); Panchal, A.; Sankaranarayana, M. [Defence Metallurgical Research Laboratory, Kanchanbagh, Hyderabad 500 058 (India); Nageswara Rao, G.V.S. [National Institute of Technology, Warangal 506004 (India); Nandy, T.K. [Defence Metallurgical Research Laboratory, Kanchanbagh, Hyderabad 500 058 (India)

    2015-07-29

    Liquid phase sintering, heat treatment and swaging studies on three tungsten heavy alloys, 93W–4.9Ni–2.1Fe (wt%), 93W–4.2Ni–1.2Fe–1.6Co (wt%) and 93W–4.9Ni–1.9Fe–0.2Re (wt%) were carried out in detail with respect to microstructure, tensile and impact properties. All the alloys were sintered and swaged to 40% deformation. The results indicate that Re addition reduces the grain size of the alloy compared to W–Ni–Fe and W-Ni-Fe-Co alloys. W–Ni–Fe–Re alloy shows superior tensile properties in heat treated condition as compared to W–Ni–Fe and W–Ni–Fe–Co alloys. SEM study of fractured specimens clearly indicates that the failure in case of W–Ni–Fe–Re was due to transgranular cleavage of tungsten grains and W–W de-cohesion. W–Ni–Fe and W–Ni–Fe–Co alloys also failed by mixed mode failure. However, in these cases, ductile dimples corresponding the failure of the matrix phase was rarely seen. Thermo-mechanical processing resulted in significant changes in mechanical properties. While W–Ni–Fe–Re alloy showed the highest tensile strength (1380 MPa), W–Ni–Fe–Co exhibited the highest elongation (12%) to failure. A detailed analysis involving microstructure, mechanical properties and failure behavior was undertaken in order to understand the property trends.

  16. Electron Beam Freeform Fabrication of Titanium Alloy Gradient Structures

    Science.gov (United States)

    Brice, Craig A.; Newman, John A.; Bird, Richard Keith; Shenoy, Ravi N.; Baughman, James M.; Gupta, Vipul K.

    2014-01-01

    Historically, the structural optimization of aerospace components has been done through geometric methods. A monolithic material is chosen based on the best compromise between the competing design limiting criteria. Then the structure is geometrically optimized to give the best overall performance using the single material chosen. Functionally graded materials offer the potential to further improve structural efficiency by allowing the material composition and/or microstructural features to spatially vary within a single structure. Thus, local properties could be tailored to the local design limiting criteria. Additive manufacturing techniques enable the fabrication of such graded materials and structures. This paper presents the results of a graded material study using two titanium alloys processed using electron beam freeform fabrication, an additive manufacturing process. The results show that the two alloys uniformly mix at various ratios and the resultant static tensile properties of the mixed alloys behave according to rule-of-mixtures. Additionally, the crack growth behavior across an abrupt change from one alloy to the other shows no discontinuity and the crack smoothly transitions from one crack growth regime into another.

  17. Study on microstructure and properties of Mg-alloy surface alloying layer fabricated by EPC

    Directory of Open Access Journals (Sweden)

    Chen Dongfeng

    2010-02-01

    Full Text Available AZ91D surface alloying was investigated through evaporative pattern casting (EPC technology. Aluminum powder (0.074 to 0.104 mm was used as the alloying element in the experiment. An alloying coating with excellent properties was fabricated, which mainly consisted of adhesive, co-solvent, suspending agent and other ingredients according to desired proportion. Mg-alloy melt was poured under certain temperature and the degree of negative pressure. The microstructure of the surface layer was examined by means of scanning electron microscopy. It has been found that a large volume fraction of network new phases were formed on the Mg-alloy surface, the thickness of the alloying surface layer increased with the alloying coating increasing from 0.3 mm to 0.5 mm, and the microstructure became compact. Energy dispersive X-ray (EDX analysis was used to determine the chemical composition of the new phases. It showed that the new phases mainly consist of β-Mg17Al12, in addition to a small quantity of inter-metallic compounds and oxides. A micro-hardness test and a corrosion experiment to simulate the effect of sea water were performed. The result indicated that the highest micro-hardness of the surface reaches three times that of the matrix. The corrosion rate of alloying samples declines to about a fifth of that of the as-cast AZ91D specimen.

  18. Zinc Alloys for the Fabrication of Semiconductor Devices

    Science.gov (United States)

    Ryu, Yungryel; Lee, Tae S.

    2009-01-01

    ZnBeO and ZnCdSeO alloys have been disclosed as materials for the improvement in performance, function, and capability of semiconductor devices. The alloys can be used alone or in combination to form active photonic layers that can emit over a range of wavelength values. Materials with both larger and smaller band gaps would allow for the fabrication of semiconductor heterostructures that have increased function in the ultraviolet (UV) region of the spectrum. ZnO is a wide band-gap material possessing good radiation-resistance properties. It is desirable to modify the energy band gap of ZnO to smaller values than that for ZnO and to larger values than that for ZnO for use in semiconductor devices. A material with band gap energy larger than that of ZnO would allow for the emission at shorter wavelengths for LED (light emitting diode) and LD (laser diode) devices, while a material with band gap energy smaller than that of ZnO would allow for emission at longer wavelengths for LED and LD devices. The amount of Be in the ZnBeO alloy system can be varied to increase the energy bandgap of ZnO to values larger than that of ZnO. The amount of Cd and Se in the ZnCdSeO alloy system can be varied to decrease the energy band gap of ZnO to values smaller than that of ZnO. Each alloy formed can be undoped or can be p-type doped using selected dopant elements, or can be n-type doped using selected dopant elements. The layers and structures formed with both the ZnBeO and ZnCdSeO semiconductor alloys - including undoped, p-type-doped, and n-type-doped types - can be used for fabricating photonic and electronic semiconductor devices for use in photonic and electronic applications. These devices can be used in LEDs, LDs, FETs (field effect transistors), PN junctions, PIN junctions, Schottky barrier diodes, UV detectors and transmitters, and transistors and transparent transistors. They also can be used in applications for lightemitting display, backlighting for displays, UV and

  19. Fabrication of nanoporous silver by de-alloying Cu-Zr-Ag amorphous alloys

    Science.gov (United States)

    Wang, Hui; Xiao, Shang-gang; Zhang, Tao

    2016-07-01

    Nanoporous silver (NPS) with a ligament size ranging from 15 to 40 nm was fabricated by de-alloying (Cu50Zr50)100- x Ag x ( x = 10at%, 20at%, 30at%, and 40at%) amorphous ribbons in a mixed aqueous solution of hydrofluoric (HF) acid and nitric acid under free corrosion conditions. Nanoporous silver ligaments and pore sizes were able to be fine-tuned through tailoring the chemical composition, corrosion conditions, and de-alloying time. The ligament size increases with an increase in Ag content and de-alloying time, but decreases with an increase in HF concentration. This phenomenon may be attributed to the dissolution of Zr/Cu and the diffusion, aggregation, nucleation, and recrystallization of Ag, leading to an oriented attachment of adjacent nanocrystals as revealed by TEM analysis.

  20. Fabrication of nanoporous silver by de-alloying CuZrAg amorphous alloys

    Institute of Scientific and Technical Information of China (English)

    Hui Wang; Shang-gang Xiao; Tao Zhang

    2016-01-01

    Nanoporous silver (NPS) with a ligament size ranging from 15 to 40 nm was fabricated by de-alloying (Cu50Zr50)100-xAgx (x = 10at%, 20at%, 30at%, and 40at%) amorphous ribbons in a mixed aqueous solution of hydrofluoric (HF) acid and nitric acid under free cor-rosion conditions. Nanoporous silver ligaments and pore sizes were able to be fine-tuned through tailoring the chemical composition, corro-sion conditions, and de-alloying time. The ligament size increases with an increase in Ag content and de-alloying time, but decreases with an increase in HF concentration. This phenomenon may be attributed to the dissolution of Zr/Cu and the diffusion, aggregation, nucleation, and recrystallization of Ag, leading to an oriented attachment of adjacent nanocrystals as revealed by TEM analysis.

  1. Design and Modification of Electric Heating Control System of Na-K Alloy Fabrication Loop

    Institute of Scientific and Technical Information of China (English)

    XIE; Zheng; ZHU; Hao; ZHANG; Ting

    2015-01-01

    The Na-K alloy fabrication loop has been built since 2003.The loop mainly includes sodium storage tank,potassium storage tank,sodium transportation tank,potassium transportation tank,Na-K alloy fabrication tank,filters,corresponding valves and pipes.It is mainly used for

  2. Fabrication of silicon-based shape memory alloy micro-actuators

    Science.gov (United States)

    Johnson, A. David; Busch, John D.; Ray, Curtis A.; Sloan, Charles L.

    1992-01-01

    Thin film shape memory alloy has been integrated with silicon in a new actuation mechanism for microelectromechanical systems. This paper compares nickel-titanium film with other actuators, describes recent results of chemical milling processes developed to fabricate shape memory alloy microactuators in silicon, and describes simple actuation mechanisms which have been fabricated and tested.

  3. Preliminary Evaluation of Mechanical Properties of Co-Cr Alloys Fabricated by Three New Manufacturing Processes.

    Science.gov (United States)

    Jang, Seong-Ho; Lee, Dae-Ho; Ha, Jung-Yun; Hanawa, Takao; Kim, Kyo-Han; Kwon, Tae-Yub

    2015-01-01

    A preliminary tensile test was performed to evaluate the mechanical properties of cobalt-chromium (Co-Cr) alloys fabricated by three new manufacturing processes: metal milling, milling for soft metal, and rapid prototyping (n=6). For comparison, the three alloy materials were also used to fabricate specimens by a casting procedure. In all groups tested, the proof strength and elongation were over 500 MPa and 2%, respectively. The milled soft alloy in particular showed a substantially greater elongation, whereas the alloy fabricated by rapid prototyping exhibited a higher proof strength.

  4. Effect of composition on the high rate dynamic behaviour of tungsten heavy alloys

    Science.gov (United States)

    Latif, Kesemen; Kaan, Çalışkan N.; Emrah, Konokman H.; Nuri, Durlu

    2015-09-01

    Tungsten heavy alloys are currently used as kinetic energy penetrators in military applications due to their high density and superior mechanical properties. In the literature, quasi-static properties of different tungsten heavy alloys based on W-Ni-Cu and W-Ni-Fe ternary systems are well documented and presented. However, comparison of the dynamic behaviour of these alloys in terms of the correlation between quasi-static mechanical characterization and dynamical properties is lacking. In the present study, dynamic properties of tungsten heavy alloys having different binder phase compositions (90W-7Ni-3Cu and 90W-8Ni-2Fe) at different projectile velocities were investigated. The examined and tested alloys were produced through the conventional powder metallurgy route of mixing, cold compaction and sintering. Mechanical characterization of these alloys was performed. In the ballistic tests, cylindrical tungsten heavy alloys with L/D ratio of 3 were impacted to hardened steel target at different projectile velocities. After the ballistic tests, deformation characteristics of test specimens during dynamic loading were evaluated by comparing the change of length and diameter of the specimens versus kinetic energy densities. The study concluded that 90W-8Ni-2Fe alloy has better perforation characteristics than 90W-7Ni-3Cu alloy.

  5. Effect of composition on the high rate dynamic behaviour of tungsten heavy alloys

    Directory of Open Access Journals (Sweden)

    Latif Kesemen

    2015-01-01

    Full Text Available Tungsten heavy alloys are currently used as kinetic energy penetrators in military applications due to their high density and superior mechanical properties. In the literature, quasi-static properties of different tungsten heavy alloys based on W-Ni-Cu and W-Ni-Fe ternary systems are well documented and presented. However, comparison of the dynamic behaviour of these alloys in terms of the correlation between quasi-static mechanical characterization and dynamical properties is lacking. In the present study, dynamic properties of tungsten heavy alloys having different binder phase compositions (90W-7Ni-3Cu and 90W-8Ni-2Fe at different projectile velocities were investigated. The examined and tested alloys were produced through the conventional powder metallurgy route of mixing, cold compaction and sintering. Mechanical characterization of these alloys was performed. In the ballistic tests, cylindrical tungsten heavy alloys with L/D ratio of 3 were impacted to hardened steel target at different projectile velocities. After the ballistic tests, deformation characteristics of test specimens during dynamic loading were evaluated by comparing the change of length and diameter of the specimens versus kinetic energy densities. The study concluded that 90W-8Ni-2Fe alloy has better perforation characteristics than 90W-7Ni-3Cu alloy.

  6. Constitutive modelling of a tungsten heavy metal alloy

    Science.gov (United States)

    Skoglund, P.

    2003-09-01

    The dynamic mechanical behaviour of a tungsten heavy metal alloy (WHA) with potential use as a kinetic energy penetrator is investigated. Mechanical properties related to tensile loading are measured at strain rates up to 400 s^{-1} and at temperatures from 20 ^{circ}C to about 500 ^{circ}C. From the experimental data parameters for the constitutive equations developed by Johnson and Cook (J&C) as well as Zerilli and Armstrong (Z&A) are determined. From the extracted models isothermal and adiabatic flow stress curves are calculated and compared to experiments. At high strain rates or high temperatures the J&C model deviates about 5-10% from experimental results, while the Z&A model shows a better agreement with the collected data. It should be emphasised that the Z&A model used in this work is developed for materials with body centred crystals whereas the WHA is a composite with both face centredand body centred crystals.

  7. Research of Kinetics of Electroless Ni-Cu-P Alloy Plating on Polyester Fabric

    Institute of Scientific and Technical Information of China (English)

    CHEN Zhen-bing; CHEN Xiao-li

    2002-01-01

    All the variables that may affect the Ni- Cu-P alloy deposition rate on polyester fabric were studied, and the activation energy and the reaction orders were determined. The deposition rate equation was also derived.

  8. A novel method to fabricate TiAl intermetallic alloy 3D parts using additive manufacturing

    Directory of Open Access Journals (Sweden)

    J.J.S. Dilip

    2017-04-01

    Full Text Available The present work explores the feasibility of fabricating porous 3D parts in TiAl intermetallic alloy directly from Ti–6Al–4V and Al powders. This approach uses a binder jetting additive manufacturing process followed by reactive sintering. The results demonstrate that the present approach is successful for realizing parts in TiAl intermetallic alloy.

  9. A facile method of fabricating PbBi alloy nanowires with controlled component proportion

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Xue-wei [School of Materials Science and Engineering, Tianjin University of Technology, Tianjin 300384 (China); Tianjin Key Lab for Photoelectric Materials and Devices, Tianjin 300384 (China); He, Zhao-cheng; Li, Ju-shan [School of Materials Science and Engineering, Tianjin University of Technology, Tianjin 300384 (China); Yuan, Zhi-hao, E-mail: zhyuan@tjut.edu.cn [School of Materials Science and Engineering, Tianjin University of Technology, Tianjin 300384 (China); Key Laboratory of Display Materials and Photoelectric Devices (Tianjin University of Technology), Ministry of Education, Tianjin 300384 (China)

    2014-05-15

    Highlights: • A method of high temperature melting is developed to fabricate PbBi nanowires. • The composition controllable and homogeneous PbBi nanowires can be synthesized. • The component proportion is controlled by adjusting electrodeposition time. • Pores of AAO play an important role during the formation of alloy nanowires. - Abstract: The ability of controlled component proportion for metallic alloy nanowires is still rather limited even after well over a decade of intensive research efforts. Here, a very simple method of high temperature melting in the pores of anodic aluminum oxide templates is developed to fabricate low melting point metallic alloy nanowires, in which the component proportion of elements can be controlled by adjusting electrodeposition time in the separate electrolytes. Taking the fabrication of PbBi alloy nanowires as example, we show how to control the uniform composition and component proportion of metallic alloy nanowires. The PbBi alloy nanowire arrays with three different atomic ratios of Bi–10 at.%, 30 at.%, 80 at.% respectively are successfully fabricated. The morphologies and composition of PbBi alloy nanowires are investigated by field-emission scanning electron microscopy and transmission electron microscopy equipped with X-ray energy dispersive spectroscopy analyzer, and the crystal structures are determined by X-ray diffractometer. These results of experiments indicate that the composition controllable and homogeneous alloy nanowire arrays can be synthesized using this new method.

  10. Fabrication and modeling of shape memory alloy springs

    Science.gov (United States)

    Heidari, B.; Kadkhodaei, M.; Barati, M.; Karimzadeh, F.

    2016-12-01

    In this paper, shape memory alloy (SMA) helical springs are produced by shape setting two sets of NiTi (Ti-55.87 at% Ni) wires, one of which showing shape memory effect and another one showing pseudoelasticity at the ambient temperature. Different pitches as well as annealing temperatures are tried to investigate the effect of such parameters on the thermomechanical characteristics of the fabricated springs. Phase transformation temperatures of the products are measured by differential scanning calorimetry and are compared with those of the original wires. Compression tests are also carried out, and stiffness of each spring is determined. The desired pitches are so that a group of springs experiences phase transition during loading while the other does not. The former shows a varying stiffness upon the application of compression, but the latter acts as passive springs with a predetermined stiffness. Based on the von-Mises effective stress and strain, an enhanced one-dimensional constitutive model is further proposed to describe the shear stress-strain response within the coils of an SMA spring. The theoretically predicted force-displacement responses of the produced springs are shown to be in a reasonable agreement with the experimental results. Finally, effects of variations in geometric parameters on the axial force-displacement response of an SMA spring are investigated.

  11. Applications for Gradient Metal Alloys Fabricated Using Additive Manufacturing

    Science.gov (United States)

    Hofmann, Douglas C.; Borgonia, John Paul C.; Dillon, Robert P.; Suh, Eric J.; Mulder, jerry L.; Gardner, Paul B.

    2013-01-01

    assortment of "post-processing" methods to locally alter properties (such as coating, heat treating, work hardening, shot peening, etching, anodizing, among others). Building the final part in an additive process allows for the development of an entirely new class of metals, so-called "functionally graded metals" or "gradient alloys." By carefully blending feedstock materials with different properties in an AM process, hardware can be developed with properties that cannot be obtained using other techniques but with the added benefit of the net-shaped fabrication that AM allows.

  12. Application of the Backpropagation Neural Network Method in Designing Tungsten Heavy Alloy

    Institute of Scientific and Technical Information of China (English)

    ZHANG Zhao-hui; WANG Wei-jie; WANG Fu-chi; LI Shu-kui

    2006-01-01

    The model describing the dependence of the mechanical properties on the chemical composition and as deformation techniques of tungsten heavy alloy is established by the method of improved the backpropagation neural network. The mechanical properties' parameters of tungsten alloy and deformation techniques for tungsten alloy are used as the inputs. The chemical composition and deformation amount of tungsten alloy are used as the outputs. Then they are used for training the neural network. At the same time,the optimal number of the hidden neurons is obtained through the experiential equations,and the varied step learning method is adopted to ensure the stability of the training process. According to the requirements for mechanical properties,the chemical composition and the deformation condition for tungsten heavy alloy can be designed by this artificial neural network system.

  13. Interfacial Microstructure and Mechanical Properties of Al Alloy/Mg Alloy Laminated Composite Plates Fabricated by Equal Channel Angular Processing

    Institute of Scientific and Technical Information of China (English)

    LI Guorui; ZHAO Dong; ZHAO Yaojiang; ZHOU Bin; WANG Hongxia

    2016-01-01

    KAl (7075) alloy /Mg (AZ31) alloy laminated composite plates were successfully fabricated by the equal channel angular processing (ECAP) by using route A for 1, 2, and 3 passes at 573 K, respectively. After fabrication, the 1-pass ECAPed laminated composite plates were annealed at different temperatures. The microstructure evolution, phase constituent, and bonding strength near the joining interface of Al (7075) alloy /Mg (AZ31) alloy laminated composites plates were evaluated with scanning electron microscopy, X-ray diffraction, and shear tests. The experimental results indicated that a 20 μm diffusion layer was observed at the joining interface of Al (7075) alloy /Mg (AZ31) alloy laminated composites plates fabricated by the 1-pass ECAP, which mainly included Al3Mg2 and Mg17Al12 phases. With the increase of passes, the increase of diffusion layer thickness was not obvious and the form of crack in these processes led to the decrease of bonding strength. For 1-pass ECAPed composites, the thickness of diffusion layer remained unchanged after annealed at 473 K, while the bonding strength reached its maximum value 29.12 MPa. However, after elevating heat treatment temperature to 573 K, the thickness of diffusion layer increased rapidly, and thus the bonding strength decreased.

  14. Calculating formation range of binary amorphous alloys fabricated by electroless plating

    Science.gov (United States)

    Zhang, Bangwei; Liao, Shuzhi; Shu, Xiaolin; Xie, Haowen

    2016-06-01

    A lot of amorphous alloy deposits in the binary (Ni, Co, Cu)-(P, B) alloy systems fabricated by electroless plating (EP) have been reported up to date. But no one reported their theoretical modeling of the amorphous formation and calculated their concentration range of amorphous formation (RAF). Using Miedema model and subregular model scheme, the RAFs for the six EP (Ni, Co, Cu)-(P, B) alloys and three Ni-Cu, Ni-Co and Co-Cu alloys have been calculated systematically for the first time. The calculated results are in agreement with experimental observations. Experiments and calculations for the RAFs in the latter three alloy systems reveal that not any RAF formed except crystalline states. The huge difference between the six metal-metalloid alloys and three metal-metal alloys in RAF has been discussed in detail in the paper.

  15. Method for fabricating a seal between a ceramic and a metal alloy

    Science.gov (United States)

    Kelsey, P.V. Jr.; Siegel, W.T.

    1983-08-16

    A method of fabricating a seal between a ceramic and an alloy comprising the steps of prefiring the alloy in an atmosphere with a very low partial pressure of oxygen, firing the assembled alloy and ceramic in air, and gradually cooling the fired assembly to avoid the formation of thermal stress in the ceramic. The method forms a bond between the alloy and the ceramic capable of withstanding the environment of a pressurized water reactor and suitable for use in an electrical conductivity sensitive liquid level transducer.

  16. Directed Light Fabrication of Refractory Metals and Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Fonseca, J.C.; Lewis, G.K.; Dickerson, P.G.; Nemec, R.B.

    1999-05-14

    This report covers work performed under Order No. FA0000020 AN Contract DE-AC12-76SN00052 for deposition of refractory pure metals and alloys using the Directed Light Fabrication (DLF) process and represents the progress in depositing these materials through September 1998. In extending the DLF process technology to refractory metals for producing fully dense, structurally sound deposits, several problems have become evident. 1. Control of porosity in DLF-deposited refractory metal is difficult because of gases, apparently present in commercially purchased refractory metal powder starting materials. 2. The radiant heat from the molten pool during deposition melts the DLF powder feed nozzle. 3. The high reflectivity of molten refractory metals, at the Nd-YAG laser wavelength (1.06{micro}m), produces damaging back reflections to the optical train and fiber optic delivery system that can terminate DLF processing. 4. The current limits on the maximum available laser power to prevent back reflection damage limit the parameter range available for densification of refractory metals. The work to date concentrated on niobium, W-25Re, and spherodized tungsten. Niobium samples, made from hydride-dehydride powder, had minimal gas porosity and the deposition parameters were optimized; however, test plates were not made at this time. W-25Re samples, containing sodium and potassium from a precipitation process, were made and porosity was a problem for all samples although minimized with some process parameters. Deposits made from potassium reduced tungsten that was plasma spherodized were made with minimized porosity. Results of this work indicate that further gas analysis of starting powders and de-gassing of starting powders and/or gas removal during deposition of refractory metals is required.

  17. Directed light fabrication of refractory metals and alloys

    Energy Technology Data Exchange (ETDEWEB)

    Fonseca, J.C.; Lewis, G.K.; Dickerson, P.G.; Nemec, R.B.

    1999-05-30

    This report covers deposition of refractory pure metals and alloys using the Directed Light Fabrication (DLF) process and represents progress in depositing these materials through September 1998. In extending the DLF process technology to refractory metals for producing fully dense, structurally sound deposits, several problems have become evident. (1) Control of porosity in DLF-deposited refractory metal is difficult because of gases, apparently present in commercially purchased refractory metal powder starting materials. (2) The radiant heat from the molten pool during deposition melts the DLF powder feed nozzle. (3) The high reflectivity of molten refractory metals, at the Nd-YAG laser wavelength (1.06{micro}m), produces damaging back reflections to the optical train and fiber optic delivery system that can terminate DLF processing. (4) The current limits on the maximum available laser power to prevent back reflection damage limit the parameter range available for densification of refractory metals. The work to date concentrated on niobium, W-25Re, and spherodized tungsten. Niobium samples, made from hydride-dehydride powder, had minimal gas porosity and the deposition parameters were optimized; however, test plates were not made at this time. W-25Re samples, containing sodium and potassium from a precipitation process, were made and porosity was a problem for all samples although minimized with some process parameters. Deposits made from potassium reduced tungsten that was plasma spherodized were made with minimized porosity. Results of this work indicate that further gas analysis of starting powders and de-gassing of starting powders and/or gas removal during deposition of refractory metals is required.

  18. Fabricating high performance tungsten alloys through zirconium micro-alloying and nano-sized yttria dispersion strengthening

    Science.gov (United States)

    Liu, R.; Xie, Z. M.; Hao, T.; Zhou, Y.; Wang, X. P.; Fang, Q. F.; Liu, C. S.

    2014-08-01

    Pure W, W-0.2wt%Zr (WZ), and W-0.2wt%Zr-1.0wt%Y2O3 (WZY) with a relative density of above 97% were fabricated by spark-plasma-sintering method. The tensile tests indicated that the WZ and WZY alloys exhibited a DBTT between 400 and 500 °C, about 200 °C lower than pure W. The ultimate tensile strength of WZY alloy at 700 °C is 534 MPa, which is 81% and 58% higher than those of WZ alloy (295 MPa) and pure W (337 MPa), respectively. The grain size of WZY alloy is about 3.2 μm, smaller than that of WZ alloy and pure W. Besides, at room temperature the fracture strength and hardness of the WZY alloy is higher than that of pure W. The improved mechanical property of the WZY alloy was suggested to be originated from the enhanced grain boundaries cohesion by Zr micro-alloying and nano-sized yttria dispersion strengthening.

  19. Precipitation behavior of aluminum alloy 2139 fabricated using additive manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Brice, Craig, E-mail: craig.a.brice@lmco.com [NASA Langley Research Center, Hampton, VA 23681 (United States); Shenoy, Ravi [Northrop Grumman Corporation Technical Services, Hampton, VA 23681 (United States); Kral, Milo; Buchannan, Karl [University of Canterbury, Christchurch (New Zealand)

    2015-11-11

    Additive manufacturing (AM) is an emerging technology capable of producing near net shape structures in a variety of materials directly from a computer model. Standard metallic alloys that were developed for cast or wrought processing have largely been adopted for AM feedstock. In many applications, these legacy alloys are quite acceptable. In the aluminum alloy family, however, there is a significant performance gap between the casting alloys currently being used in AM processes and the high strength/toughness capability available in certain wrought alloys. The precipitation hardenable alloys, most often used in high performance structures, present challenges for processing by AM. The near net shape nature of AM processes does not allow for mechanical work prior to the heat treatment that is often necessary to develop a uniform distribution of precipitates and give peak mechanical performance. This paper examines the aluminum (Al) alloy 2139, a composition that is strengthened by homogeneous precipitation of Ω (Al{sub 2}Cu) plates and thus ideally suited for near net shape processes like AM. Transmission electron microscopy, microhardness, and tensile testing determined that, with proper processing conditions, Al 2139 can be additively manufactured and subsequently heat treated to strength levels comparable to those of peak aged wrought Al 2139.

  20. Influences of sub-micrometer Ta and Co dopants on microstructure and properties of tungsten heavy alloys

    Institute of Scientific and Technical Information of China (English)

    谭兴龙; 冷邦义; 邱绍宇; 李强; 何文艳; 王传海; 雷代富

    2004-01-01

    Tungsten heavy alloys are aggregates of particles of tungsten bonded with Ni/Fe or Ni/Cu via liquidphase sintering. The sub-micrometer Ta Co powder was added to this aggregate to strengthen the bonding phase. It is found that the main fracture pattern of the alloys is cleavage of tungsten grains and ductile rupture of bond phase,leading to improved tensile strength and elongation. Dopant Ta can act as grain size inhibitor in tungsten heavy alloys.

  1. Determining the applicability of liquid alloy nitriding in fabrication of Al-AlN particle composites

    Directory of Open Access Journals (Sweden)

    J. Śleziona

    2008-08-01

    Full Text Available One of the possible techniques of the fabrication of dispersion-hardened composites is by in situ reaction between the liquid alloy and gas. The study presents the results of the research on nitriding of liquid aluminium alloy containing Mg and Ti as alloying elements under the conditions of high pressure comprised in the range of 150-1000hPa at the temperature of up to 1100oC. It has been stated that under the applied conditions of the synthesis it is possible to obtain the AlN nitride, but it is formed on the liquid alloy surface and as a deposit on the surface of the crucible. Some results of the analysis of the phase constitution obtained in the fabricated products were presented along with the structure of these products.

  2. Research on fabricating Fe base amorphous alloy by bar plasma spraying

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Since amorphous alloys have wider application, they can not be fabricated using the conventional cooling velocity. The bar material plasma spraying is adopted to fabricate Fe base amorphous alloy in this investigation. The crystallization degree, microstructure, micro-hardness, composition, crystallization temperature of the amorphous alloy and the flying rules of the atomized particles in the process of the plasma spray are tested. The results show that the alloy prepared has the high amorphous degree and homogeneous microstructure, micro-hardness and the crystallization temperature can reach 1187HV and 531℃ respectively. The atomization is very well during the process of plasma spraying; and there is high thermal gradient, the cooling velocity reaches 6.07×107K/s.

  3. A Review of Tungsten Heavy Alloy Utilization in Isotope Transport Containers - 13380

    Energy Technology Data Exchange (ETDEWEB)

    Caldwell, Steven G. [ATI Firth Sterling, Madison, AL (United States)

    2013-07-01

    A common requirement for radioisotope transport containers is that they provide both durable and efficient shielding of penetrating gamma radiation. This is the case for transport of both spent nuclear fuel as well as intentionally created radioisotopes for medical or other uses. Tungsten heavy alloy (WHA) provides a unique engineering property set for such shielding - easily surpassing more commonly used lead alloys in both strength and attenuation. This family of alloys contains typically 90-98 wt.% W in combination with transition metals such as Ni and Fe. WHA is manufactured in near net shape blanks by liquid phase sintering of compacted powder shapes to full metallurgical density parts. This powder metallurgy approach is described in its ability to provide excellent material utilization and affords efficient manufacturing of various shapes required for gamma shields or collimators. WHAs offer very high density (approaching 19 g/cc) in combination with relatively high thermal conductivity, low thermal expansion, ambient corrosion resistance, and can be provided with mechanical properties comparable to many medium carbon steels. As such, they can be machined to complex, damage resistant geometries using common metal cutting tools and methods. WHA additionally provides a lower toxicity alternative to Pb- or U-based gamma shielding. Given the specialty nature of WHA, specific metallurgical characteristics are reviewed to assist shielding designers who may otherwise encounter difficulties locating important alloy selection and fabrication details. Contained within this materials and applications overview are guidelines for WHA component design, alloy selection, and practical machining, finishing, and assembly considerations. The microstructure of WHA is that of a metal matrix composite. This factor has specific implications in the design of components for stress service as well as their protection in the presence of electrolytes. WHA is also discussed in the

  4. Gray Synthetic Evaluation on Moisture Comfort of Sportswear Fabrics under the Condition of Heavy Sweating

    Institute of Scientific and Technical Information of China (English)

    LI Min; LIU Yu; ZHANG Wei-yuan

    2007-01-01

    Moisture and water transfer under the condition of heavy sweating are analyzed. Four different experiments are made to test moisture resistance, water-keep, wicking effect and drying ability of samples. Then gray analysis method is introduced to evaluate the comprehensive comfort of these fabrics. Result shows chemical fiber with high moisture transfer performance has advantage in water transfer and diffusion, which is suitable for human under the condition of heavy sweating. Though natural fiber can absorb moisture well, it cannot transfer fluid sweat. Therefore natural fiber fabrics such as cotton, wool are unsuitable to make functional sportswear.

  5. Production and fabrication of vanadium alloys for the radiative divertor program of DIII-D

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, W.R.; Smith, J.P.; Stambaugh, R.D.

    1996-04-01

    V-4Cr-4-Ti alloy has been recently selected for use in the manufacture of a portion of the DIII-D Radiative Divertor modification, as part of an overall DIII-D vanadium alloy deployment effort developed by General Atomics (GA) in conjunction with the Argonne and Oak Ridge National Laboratories (ANL or ORNL). The goal of this work is to produce a production-scale heat of the alloy and fabricate it into product forms for the manufacture of a portion of the Radiative Divertor (RD) for the DIII-D tokamak, to develop the fabrications technology for manufacture of the vanadium alloy radiative Divertor components, and to determine the effects of typical tokamak environments in the behavior of the vanadium alloy. The production of a {approx}1300-kg heat of V-4Cr-4Ti alloy is currently in progress at Teledyne Wah Chang of Albany, oregon (TWCA) to provide sufficient material for applicable product forms. Two unalloyed vanadium ingots for the alloy have already been produced by electron beam melting of raw processes vanadium. Chemical compositions of one ingot and a portion of the second were acceptable, and Charpy V-Notch (CVN) impact test performed on processed ingot samples indicated ductile behavior. Material from these ingots are currently being blended with chromium and titanium additions, and will be vacuum-arc remelted into a V-4Cr-4Ti alloy ingot and converted into product forms suitable for components of the DIII-D RD structure. Several joining methods selected for specific applications in fabrication of the RD components are being investigated, and preliminary trials have been successful in the joining of V-alloy to itself by both resistance and inertial welding processes and to Inconel 625 by inertial welding.

  6. Method of fabricating thin-walled articles of tungsten-nickel-iron alloy

    Science.gov (United States)

    Hovis, V.M. Jr.; Northcutt, W.G. Jr.

    The present invention relates to a method for fabricating thin-walled high-density structures of tungsten-nickel-iron alloys. A powdered blend of the selected alloy constituents is plasma sprayed onto a mandrel having the desired article configuration. The sprayed deposit is removed from the mandrel and subjected to liquid phase sintering to provide the alloyed structure. The formation of the thin-walled structure by plasma spraying significantly reduces shrinkage, and cracking while increasing physical properties of the structure over that obtainable by employing previously known powder metallurgical procedures.

  7. Production and fabrication of vanadium alloys for the radiative divertor program of DIII-D

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, W.R.; Smith, J.P.; Trester, P.W.

    1997-04-01

    V-4Cr-4Ti alloy has been selected for use in the manufacture of a portion of the DIII-D Radiative Divertor upgrade. The production of a 1200-kg ingot of V-4Cr-4Ti alloy, and processing into final sheet and rod product forms suitable for components of the DIII-D Radiative Divertor structure, has been completed at Wah Chang (formerly Teledyne Wah Chang) of Albany, Oregon (WCA). Joining of V-4Cr-4Ti alloy has been identified as the most critical fabrication issue for its use in the RD Program, and research into several joining methods for fabrication of the RD components, including resistance seam, friction, and electron beam welding, is continuing. Preliminary trials have been successful in the joining of V-alloy to itself by electron beam, resistance, and friction welding processes, and to Inconel 625 by friction welding. An effort to investigate the explosive bonding of V-4Cr-4Ti alloy to Inconel 625 has also been initiated, and results have been encouraging. In addition, preliminary tests have been completed to evaluate the susceptibility of V-4Cr-4Ti alloy to stress corrosion cracking in DIII-D cooling water, and the effects of exposure to DIII-D bakeout conditions on the tensile and fracture behavior of V-4Cr-4Ti alloy.

  8. Mg Alloy Foam Fabrication via Melt Foaming Method

    Institute of Scientific and Technical Information of China (English)

    Donghui YANC; Changhwan SEO; Bo-Young HUR

    2008-01-01

    For the first time AZ91 (MgAl9Zn1) and AM60 (MgAl6) Mg alloy foams with homogeneous pore structures were prepared successfully via melt foaming method using CaCO3 as blowing agent. It is revealed that the blowing gas to foam the melt is not CO2 but CO, which comes from liquid-solid reaction between Mg melt. The reaction temperature is more than 100℃ lower than CaCO3 decomposition, which makes Mg alloy melts foam into cellular structure much more easily in the temperature range from 690℃ to 750℃.

  9. Properties of Porous TiNbZr Shape Memory Alloy Fabricated by Mechanical Alloying and Hot Isostatic Pressing

    Science.gov (United States)

    Ma, L. W.; Chung, C. Y.; Tong, Y. X.; Zheng, Y. F.

    2011-07-01

    In the past decades, systematic researches have been focused on studying Ti-Nb-based SMAs by adding ternary elements, such as Mo, Sn, Zr, etc. However, only arc melting or induction melting methods, with subsequent hot or cold rolling, were used to fabricate these Ni-free SMAs. There is no work related to powder metallurgy and porous structures. This study focuses on the fabrication and characterization of porous Ti-22Nb-6Zr (at.%) shape memory alloys produced using elemental powders by means of mechanical alloying and hot isostatic pressing. It is found that the porous Ti-22Nb-6Zr alloys prepared by the HIP process exhibit a homogenous pore distribution with spherical pores, while the pores have irregular shape in the specimen prepared by conventional sintering. X-ray diffraction analysis showed that the solid solution-treated Ti-22Nb-6Zr alloy consists of both β phase and α″ martensite phase. Morphologies of martensite were observed. Finally, the porous Ti-22Nb-6Zr SMAs produced by both MA and HIP exhibit good mechanical properties, such as superior superelasticity, with maximum recoverable strain of ~3% and high compressive strength.

  10. Microstructural characterization of the -TiAl alloy samples fabricated by direct laser fabrication rapid prototype technique

    Indian Academy of Sciences (India)

    D Srivastava

    2002-12-01

    A direct laser fabrication technique (DLF) has been used to fabricate near net shape samples of a -TiAl alloy using gas atomized Ti48A148Mn2Nb2 alloy powder as a feed stock material. The microstructures of these Ti48Al48Mn2Nb2 laser treated samples have been characterized using optical, scanning (SEM) and transmission electron microscopy (TEM), both immediately after laser fabrication and after heat treatments. The microstructural studies have shown that the microstructure is heterogeneous in nature and extremely fine in comparison with the conventionally processed material. The process parameters such as laser power and laser scanning speed greatly influence the morphology and the microstructure of the laser treated samples. Heat treatments for a number of process conditions have been carried out to examine the stability of the microstructure which remains stable up to 973 K and rapid grain coarsening occurs at 1273 K. A fully recrystallized and uniform microstructure is obtained after annealing at 1073 K for 24 h and compositional heterogeneity present in the laser-fabricated samples is eliminated. Annealing in the phase field followed by air cooling and annealing in (2 + ) phase region gives rise to a homogeneous and uniform microstructure. However, the microstructure is much coarser than the microstructure of the DLF samples.

  11. Low cost fabrication development for oxide dispersion strengthened alloy vanes

    Science.gov (United States)

    Perkins, R. J.; Bailey, P. G.

    1978-01-01

    Viable processes were developed for secondary working of oxide dispersion strengthened (ODS) alloys to near-net shapes (NNS) for aircraft turbine vanes. These processes were shown capable of producing required microstructure and properties for vane applications. Material cost savings of 40 to 50% are projected for the NNS process over the current procedures which involve machining from rectangular bar. Additional machining cost savings are projected. Of three secondary working processes evaluated, directional forging and plate bending were determined to be viable NNS processes for ODS vanes. Directional forging was deemed most applicable to high pressure turbine (HPT) vanes with their large thickness variations while plate bending was determined to be most cost effective for low pressure turbine (LPT) vanes because of their limited thickness variations. Since the F101 LPT vane was selected for study in this program, development of plate bending was carried through to establishment of a preliminary process. Preparation of ODS alloy plate for bending was found to be a straight forward process using currently available bar stock, providing that the capability for reheating between roll passes is available. Advanced ODS-NiCrAl and ODS-FeCrAl alloys were utilized on this program. Workability of all alloys was adequate for directional forging and plate bending, but only the ODS-FeCrAl had adequate workability for shaped preform extrustion.

  12. Forming of magnesium alloy microtubes in the fabrication of biodegradable stents

    Institute of Scientific and Technical Information of China (English)

    Lixiao Wang; Gang Fang; Lingyun Qian; Sander Leeflang; Jurek Duszczyk; Jie Zhou

    2014-01-01

    Magnesium alloys have, in recent years, been recognized as highly promising biodegradable materials, especially for vascular stent applications. Forming of magnesium alloys into high-precision thin-wall tubes has however presented a technological barrier in the fabrication of vascular stents, because of the poor workability of magnesium at room temperature. In the present study, the forming processes, i.e., hot indirect extrusion and multi-pass cold drawing were used to fabricate seamless microtubes of a magnesium alloy. The magnesium alloy ZM21 was selected as a representative biomaterial for biodegradable stent applications. Microtubes with an outside diameter of 2.9 mm and a wall thickness of 0.2 mm were successfully produced at the fourth pass of cold drawing without inter-pass annealing. Dimensional evaluation showed that multi-pass cold drawing was effective in correcting dimensional non-uniformity arising from hot indirect extrusion. Examinations of the microstructures of microtubes revealed the generation of a large number of twins as a result of accumulated work hardening at the third and fourth passes of cold drawing, corresponding to the significantly raised forming forces. The work demonstrated the viability of the forming process route selected for the fabrication of biodegradable magnesium alloy microtubes.

  13. Fabrication Technological Development of the Oxide Dispersion Strengthened Alloy MA957 for Fast Reactor Applications

    Energy Technology Data Exchange (ETDEWEB)

    Hamilton, Margaret L.; Gelles, David S.; Lobsinger, Ralph J.; Johnson, Gerald D.; Brown, W. F.; Paxton, Michael M.; Puigh, Raymond J.; Eiholzer, Cheryl R.; Martinez, C.; Blotter, M. A.

    2000-02-28

    A significant amount of effort has been devoted to determining the properties and understanding the behavior of the alloy MA957 to define its potential usefulness as a cladding material in the fast breeder reactor program. The numerous characterization and fabrication studies that were conducted are documented in this report.

  14. Production and fabrication of vanadium alloys for the radiative divertor program of DIII-D

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, W.R.; Smith, J.P.

    1997-08-01

    V-4Cr-4Ti alloy has been selected for use in the manufacture of a portion of the DIII-D Radiative Divertor upgrade. The production of a 1200-kg ingot of V-4Cr-4Ti alloy, and processing into final sheet and rod product forms suitable for components of the DIII-D Radiative Divertor Program (RDP), has been completed by Wah Chang (formerly Teledyne Wah Chang) of Albany, Oregon (WCA). CVN impact tests on sheet material indicate that the material has properties comparable to other previously-processed V-4Cr-4Ti and V-5Cr-5Ti alloys. Joining of V-4Cr-4Ti alloy has been identified as the most critical fabrication issue for its use in the RDP, and research into several joining methods for fabrication of the RDP components, including resistance seam, friction, and electron beam welding, and explosive bonding is being pursued. Preliminary trials have been successful in the joining of V-alloy to itself by resistance, friction, and electron beam welding processes, and to Inconel 625 by friction welding. In addition, an effort to investigate the explosive bonding of V-4Cr-4Ti alloy to Inconel 625, in both tube-to-bar and sheet-to-sheet configurations, has been initiated, and results have been encouraging.

  15. Sintering and Cold Swaging of Tungsten Heavy Alloys Prepared from Various Grades of W Powder

    Science.gov (United States)

    Eroglu, S.

    2017-10-01

    In the present work, sintering and cold swaging of 92.5W-5.25Ni-2.25Fe heavy alloys prepared from various grades of W powder were investigated. The mean particle sizes of the W powder grades were 3.4 µm, 10.5 µm, and 28.0 µm. It was observed that linear shrinkage decreased with increasing W particle size. The sintering behavior of the alloys was discussed in terms of liquid capillarity and W particle size. The alloy prepared from the 28.0-µm grade W powder exhibited incomplete densification. This alloy could not be swaged because of the poor mechanical properties. The alloys of the other grades were fully densified. They exhibited better ductility and swageability. The alloy of the 10.5-µm grade W powder had good mechanical properties (e.g., tensile strength 1300 MPa, hardness 38 HRC after 10% cold swaging) that were equivalent to those of the alloy of the fine-grade W powder (3.4 µm).

  16. Fabrication and biocompatibility of polyethyleneimine/heparin self-assembly coating on NiTi alloy

    Energy Technology Data Exchange (ETDEWEB)

    Dong Ping [Center of Materials Physics and Chemistry, Beihang University, Beijing 100083 (China); Hao Weichang [Center of Materials Physics and Chemistry, Beihang University, Beijing 100083 (China)], E-mail: cmpc@buaa.edu.cn; Wang Xu; Wang Tianmin [Center of Materials Physics and Chemistry, Beihang University, Beijing 100083 (China)

    2008-06-30

    NiTi alloy has been used widely as biomaterials. But because of toxic effects possibly caused by excess Ni ions released during the corrosion process in the physiological environment, it is still a controversial material. Fabricating medicine-loaded coating, which is expected to decrease the release of Ni ions and improve the biocompatibility of the materials, is a potential way to solve the problem. In this paper, NiTi alloy is coated by polyethyleneimine/heparin films via layer-by-layer (LBL) self-assembly method. UV-Vis, FT-IR, atomic force microscopy (AFM) and contact angle measurements are used to characterize the microstructure of coatings and select the best fabrication conditions. Potentiodynamic polarization researches in sodium chloride and dynamic clotting time experiment are utilized to study its corrosion resistance capability and biocompatibility of coatings, respectively. The results indicate that PEI/heparin multilayer coating can improve the biocompatibility of NiTi alloy surface.

  17. The Strengthening of Weight Heavy Alloys During Heat Treatment

    Directory of Open Access Journals (Sweden)

    M. Kaczorowski

    2012-12-01

    Full Text Available The results of studies of W-Ni-Co-Fe experimental alloy, with chemical composition assuring a possibility of producing Ni-basedsupersaturated solid solution are presented. The alloy was prepared from tungsten, nickel, cobalt and iron powders which were first mixedthen melted in a ceramic crucible where they slowly solidified in hydrogen atmosphere. Next specimens were cut from the casting andheated at a temperature 950oC. After solution treatment the specimens were water quenched and then aged for 20 h at a temperature 300oC.The specimens were subjected to microhardness measurements and structure investigations. The latter included both conventionalmetallography and SEM observations. Moreover, for some specimens X-ray diffractometry studies and TEM investigations wereconducted. It was concluded that quenching lead to an increase of tungsten concentration in nickel matrix which was confirmed by Nilattice parameter increase. Aging of supersaturated solid solution caused strengthening of the Ni-based matrix, which was proved byhardness measurements. The TEM observation did not yield explicit proofs that the precipitation process could be responsible forstrengthening of the alloy.

  18. Fabrication of superhydrophobic nanostructured surface on aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    Jafari, R.; Farzaneh, M. [Universite du Quebec a Chicoutimi, Chicoutimi, QC (Canada)

    2011-01-15

    A superhydrophobic surface was prepared by consecutive immersion in boiling water and sputtering of polytetrafluoroethylene (PTFE or Teflon registered) on the surface of an aluminum alloy substrate. Immersion in boiling water was used to create a micro-nanostructure on the alloy substrate. Then, the rough surface was coated with RF-sputtered Teflon film. The immersion time in boiling water plays an important role in surface morphology and water repellency of the deposited Teflon coating. Scanning electron microscopy images showed a ''flower-like'' structure in first few minutes of immersion. And as the immersion time lengthened, a ''cornflake'' structure appeared. FTIR analyses of Teflon-like coating deposited on water treated aluminum alloy surfaces showed fluorinated groups, which effectively reduce surface energy. The Teflon-like coating deposited on a rough surface achieved with five-minute immersion in boiling water provided a high static contact angle ({proportional_to}164 ) and low contact angle hysteresis ({proportional_to}4 ). (orig.)

  19. Electroless Fabrication of Cobalt Alloys Nanowires within Alumina Template

    Directory of Open Access Journals (Sweden)

    Nazila Dadvand

    2007-01-01

    Full Text Available A new method of nanowire fabrication based on electroless deposition process is described. The method is novel compared to the current electroless procedure used in making nanowires as it involves growing nanowires from the bottom up. The length of the nanowires was controlled at will simply by adjusting the deposition time. The nanowires were fabricated within the nanopores of an alumina template. It was accomplished by coating one side of the template by a thin layer of palladium in order to activate the electroless deposition within the nanopores from bottom up. However, prior to electroless deposition process, the template was pretreated with a suitable wetting agent in order to facilitate the penetration of the plating solution through the pores. As well, the electroless deposition process combined with oblique metal evaporation process within a prestructured silicon wafer was used in order to fabricate long nanowires along one side of the grooves within the wafer.

  20. Fabrication, magnetostriction properties and applications of Tb-Dy-Fe alloys: a review

    Directory of Open Access Journals (Sweden)

    Nai-juan Wang

    2016-03-01

    Full Text Available As an excellent giant-magnetostrictive material, Tb-Dy-Fe alloys (based on Tb0.27-0.30Dy0.73-0.70Fe1.9-2 Laves compound can be applied in many engineering fields, such as sonar transducer systems, sensors, and micro-actuators. However, the cost of the rare earth elements Tb and Dy is too high to be widely applied for the materials. Nowadays, there are two different ways to substitute for these alloying elements. One is to partially replace Tb or Dy by cheaper rare earth elements, such as Pr, Nd, Sm and Ho; and the other is to use non-rare earth elements, such as Co, Al, Mn, Si, Ce, B, Be and C, to substitute Fe to form single MgCu2-type Laves phase and a certain amount of Re-rich phase, which can reduce the brittleness and improve the corrosion resistance of the alloy. This paper systemically introduces the development, the fabrication methods and the corresponding preferred growth directions of Tb-Dy-Fe alloys. In addition, the effects of alloying elements and heat treatment on magnetostrictive and mechanical properties of Tb-Dy-Fe alloys are also reviewed, respectively. Finally, some possible applications of Tb-Dy-Fe alloys are presented.

  1. Fabrication of a nanocomposite from in situ iron nanoparticle reinforced copper alloy

    Science.gov (United States)

    Wang, Zidong; Wang, Xuewen; Wang, Qiangsong; Shih, I.; Xu, J. J.

    2009-02-01

    In situ iron nanoparticle reinforced Cu-3Sn-8Zn-6Pb alloy has been fabricated by centrifugal casting in a vacuum chamber with a medium frequency electrical furnace. The microstructure of this alloy was analyzed with a scanning electron microscope (SEM) and a high-resolution transmission electron microscope (HRTEM), and the results show that the grains of Cu-3Sn-8Zn-6Pb alloy without iron have a typical dendrite structure with dimensions from 500 to 1500 µm, and the grains of the alloy with the addition of 1% iron are small and equiaxed, with dimensions from 20 to 60 µm. Then, the relatively uniform dispersed particles in the copper matrix were identified with the HRTEM to be pure iron with dimensions in the order of 2-20 nm. The mechanical properties of the alloys were measured and the results show a significant increase in the tensile strength of the alloy with iron nanoparticles and a slight increase of the elongation compared to that without iron. The mechanism of formation of the iron nanoparticles was analyzed by thermodynamic and dynamic theories, and the results indicate that the in situ iron nanoparticles of Cu-3Sn-8Zn-6Pb alloy can reasonably form during solidification in the centrifugal casting technique.

  2. Electrochemical Fabrication of Pd-Ag Alloy Nanowire Arrays in Anodic Alumina Oxide Template

    Institute of Scientific and Technical Information of China (English)

    Erhong YUE; Gang YU; Yuejun OUYANG; Baicheng WENG; Weiwei SI; Liyuan YE

    2008-01-01

    The synthesis of Pd-Ag alloy nanowires in nanopores of porous anodic aluminum oxide (AAO) template by electrochemical deposition technique was reported.Pd-Ag alloy nanowires with 16%-25% Ag content are expected to serve as candidates of useful nanomaterials for the hydrogen sensors.Scanning electron microscopy (SEM) and energy dispersed X-ray spectroscopy (EDX) were employed to characterize the morphologies and compositions of the Pd-Ag nanowires.X-ray diffraction (XRD) was used to characterize the phase properties of the Pd-Ag nanowires.Pd-Ag alloy nanowire arrays with 17.28%-23.76% Ag content have been successfully fabricated by applying potentials ranging from -0.8 to -1.0 V (vs SCE).The sizes of the alloy nanowires are in agreement with the diameter of AAO nanopores.The underpotential deposition of Ag+ on Pd and Au plays an important role in producing an exceptionally high Ag content in the alloy.Alloy compositions can still be controlled by adjusting the ion concentration ratio of Pd2+ and Ag+ and the electrodeposition processes.XRD shows that nanowires obtained are in the form of alloy of Pd and Ag.

  3. Fabrication methods and applications of microstructured gallium based liquid metal alloys

    Science.gov (United States)

    Khondoker, M. A. H.; Sameoto, D.

    2016-09-01

    This review contains a comparative study of reported fabrication techniques of gallium based liquid metal alloys embedded in elastomers such as polydimethylsiloxane or other rubbers as well as the primary challenges associated with their use. The eutectic gallium-indium binary alloy (EGaIn) and gallium-indium-tin ternary alloy (galinstan) are the most common non-toxic liquid metals in use today. Due to their deformability, non-toxicity and superior electrical conductivity, these alloys have become very popular among researchers for flexible and reconfigurable electronics applications. All the available manufacturing techniques have been grouped into four major classes. Among them, casting by needle injection is the most widely used technique as it is capable of producing features as small as 150 nm width by high-pressure infiltration. One particular fabrication challenge with gallium based liquid metals is that an oxide skin is rapidly formed on the entire exposed surface. This oxide skin increases wettability on many surfaces, which is excellent for keeping patterned metal in position, but is a drawback in applications like reconfigurable circuits, where the position of liquid metal needs to be altered and controlled accurately. The major challenges involved in many applications of liquid metal alloys have also been discussed thoroughly in this article.

  4. Development of Zr alloys - Fabrication of Zr-Nb alloy used in PHWRs

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Kang In; Kim, Won Baek; Choi, Guk Sun; Lee, Chul Kyung; Jang, Dae Kyu; Seo, Chang Yeol; Sim, Kun Joo; Lee, Jae Cheon [Korea Institute of Geology Mining and Materials, Taejon (Korea, Republic of)

    1996-07-01

    The manufacture of Zr-Nb alloy ingot by EB melting process is carried out to meet the chemical composition and mechanical and property specifications and to ensure that the ingots are free of unacceptable defects through this study. It was established that Zr-Nb alloy was made by EB melting technique including the control of adding elements, melting power and melting and cast device. 28 refs., 13 tabs., 26 figs., 23 ills. (author)

  5. Fabrication and characterization of fluoridated hydroxyapatite nanopowders via mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    Fathi, M.H. [Department of Materials Engineering, Isfahan University of Technology, Isfahan, 8415683111 (Iran, Islamic Republic of); Zahrani, E. Mohammadi [Department of Materials Engineering, Isfahan University of Technology, Isfahan, 8415683111 (Iran, Islamic Republic of)], E-mail: emohamadizahrani@gmail.com

    2009-05-05

    The aim of this work was preparation and characterization of fluoridated hydroxyapatite (FHA) nanopowders with different degrees of fluoridation via mechanical alloying (MA) method. FHA nanopowders with a chemical composition of Ca{sub 10}(PO{sub 4}){sub 6}OH{sub 2-x}F{sub x} (where x values were selected equal to 0.0, 0.5, 1.0, 1.5, and 2.0) were synthesized using a mixture of appropriate amounts of calcium hydroxide, phosphorous pentoxide, and calcium fluoride powders by 6 h of mechanical alloying at 300 rpm, using eight balls with a diameter of 20 mm, and the ball-to-powder weight ratio equal to 35:1. X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), Fourier transform infrared (FTIR) spectroscopy, and ICP-OES analysis techniques were utilized in order to evaluate phase composition, agglomerates size distribution, morphology and particle size, functional groups, and purity of synthesized FHA nanopowders. The FTIR result combined with the X-ray diffraction indicated that single phase of homogeneous FHA with the carbonate peaks in the FTIR spectrum could be prepared after 6 h MA. TEM photomicrograph revealed that obtained powder after 6 h of MA was composed of FHA nanoparticles (35-65 nm). The results of ICP-OES analysis illustrated that synthesized nanopowder could fulfill the requirement of ASTM F1185-88 to be used as a biomaterial.

  6. Fabrication technological development of the oxide dispersion strengthened alloy MA957 for fast reactor applications

    Energy Technology Data Exchange (ETDEWEB)

    ML Hamilton; DS Gelles; RJ Lobsinger; GD Johnson; WF Brown; MM Paxton; RJ Puigh; CR Eiholzer; C Martinez; MA Blotter

    2000-03-27

    A significant amount of effort has been devoted to determining the properties and understanding the behavior of the alloy MA957 to define its potential usefulness as a cladding material, in the fast breeder reactor program. The numerous characterization and fabrication studies that were conducted are documented in this report. The alloy is a ferritic stainless steel developed by International Nickel Company specifically for structural reactor applications. It is strengthened by a very fine, uniformly distributed yttria dispersoid. Its fabrication involves a mechanical alloying process and subsequent extrusion, which ultimately results in a highly elongated grain structure. While the presence of the dispersoid produces a material with excellent strength, the body centered cubic structure inherent to the material coupled with the high aspect ratio that results from processing operations produces some difficulties with ductility. The alloy is very sensitive to variations in a number of processing parameters, and if the high strength is once lost during fabrication, it cannot be recovered. The microstructural evolution of the alloy under irradiation falls into two regimes. Below about 550 C, dislocation development, {alpha}{prime} precipitation and void evolution in the matrix are observed, while above about 550 C damage appears to be restricted to cavity formation within oxide particles. The thermal expansion of the alloy is very similar to that of HT9 up to the temperature where HT9 undergoes a phase transition to austenitic. Pulse magnetic welding of end caps onto MA957 tubing can be accomplished in a manner similar to that in which it is performed on HT9, although the welding parameters appear to be very sensitive to variations in the tubing that result from small changes in fabrication conditions. The tensile and stress rupture behavior of the alloy are acceptable in the unirradiated condition, being comparable to HT9 below about 700 C and exceeding those of HT9

  7. Three orthogonal ultrasounds fabricate uniform ternary Al-Sn-Cu immiscible alloy

    Science.gov (United States)

    Zhai, W.; Wang, B. J.; Liu, H. M.; Hu, L.; Wei, B.

    2016-11-01

    The production of Al based monotectic alloys with uniform microstructure is usually difficult due to the large density difference between the two immiscible liquid phases, which limits the application of such alloys. Here, we apply three orthogonal ultrasounds during the liquid phase separation process of ternary Al71.9Sn20.4Cu7.7 immiscible alloy. A uniform microstructure consisting of fine secondary (Sn) phase dispersed on Al-rich matrix is fabricated in the whole alloy sample with a large size of 30 × 30 × 100 mm. The numerical calculation results indicate that the coupled effect of three ultrasounds promotes the sound pressure level and consequently enlarges the cavitation zone within the alloy melt. The strong shockwaves produced by cavitation prevent the (Sn) droplets from coalescence, and keep them suspended in the parent Al-rich liquid phase. This accounts for the formation of homogeneous composite structures. Thus the introduction of three orthogonal ultrasounds is an effective way to suppress the macrosegregation caused by liquid phase separation and produce bulk immiscible alloys with uniform structures.

  8. Fabrication of nanocrystalline alloys Cu–Cr–Mo super satured solid solution by mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    Aguilar, C., E-mail: claudio.aguilar@usm.cl [Departamento de Ingeniería Metalúrgica y Materiales, Universidad Técnica Federico Santa María, Av. España 1680, Valparaíso (Chile); Guzmán, D. [Departamento de Ingeniería en Metalurgia, Facultad de Ingeniería, Universidad de Atacama y Centro Regional de Investigación y Desarrollo Sustentable de Atacama (CRIDESAT), Av. Copayapu 485, Copiapó (Chile); Castro, F.; Martínez, V.; Cuevas, F. de las [Centro de Estudios e Investigaciones Técnicas de Gipuzkoa, Paseo de Manuel Lardizábal, N° 15, 20018 San Sebastián (Spain); Lascano, S. [Departamento de Ingeniería Mecánica, Universidad Técnica Federico Santa María, Av. España 1680, Valparaíso (Chile); Muthiah, T. [Departamento de Ingeniería Metalúrgica y Materiales, Universidad Técnica Federico Santa María, Av. España 1680, Valparaíso (Chile)

    2014-08-01

    This work discusses the extension of solid solubility of Cr and Mo in Cu processed by mechanical alloying. Three alloys processed, Cu–5Cr–5Mo, Cu–10Cr–10Mo and Cu–15Cr–15Mo (weight%) using a SPEX mill. Gibbs free energy of mixing values 10, 15 and 20 kJ mol{sup −1} were calculated for these three alloys respectively by using the Miedema's model. The crystallite size decreases and dislocation density increases when the milling time increases, so Gibbs free energy storage in powders increases by the presence of crystalline defects. The energy produced by crystallite boundaries and strain dislocations were estimated and compared with Gibbs free energy of mixing values. The energy storage values by the presence of crystalline defects were higher than Gibbs free energy of mixing at 120 h for Cu–5Cr–5Mo, 130 h for Cu–10Cr–10Mo and 150 h for Cu–15Cr–15Mo. During milling, crystalline defects are produced that increases the Gibbs free energy storage and thus the Gibbs free energy curves are moved upwards and hence the solubility limit changes. Therefore, the three alloys form solid solutions after these milling time, which are supported with the XRD results. - Highlights: • Extension of solid solution Cr and Mo in Cu achieved by mechanical alloying. • X-ray characterization of Cu–Cr–Mo system processed by mechanical alloying. • Thermodynamics analysis of formation of solid solution of the Cu–Cr–Mo system.

  9. In vitro biocompatibility of Ti–Mg alloys fabricated by direct current magnetron sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Hieda, Junko, E-mail: hieda@imr.tohoku.ac.jp; Niinomi, Mitsuo; Nakai, Masaaki; Cho, Ken

    2015-09-01

    . Consequently, it is revealed that the Ti–33Mg alloy film evaluated in this study is suitable for biomedical applications. - Highlights: • Biocompatibility of Ti–Mg alloys fabricated by magnetron sputtering was investigated. • The dissolution amounts of Ti are below or near the detection limit of ICP-OES. • The dissolution amounts of Mg increase rapidly in the Ti–55Mg alloy and Mg films. • Calcium phosphate is precipitated on the surfaces of the Ti–33Mg and Ti–55Mg alloys. • Ti–33Mg alloy film exhibits high corrosion resistance and good biocompatibility.

  10. The study of precipitation hardening of weight heavy alloys matrix

    Directory of Open Access Journals (Sweden)

    M. Kaczorowski

    2008-03-01

    Full Text Available Thc study of rnodcl wcight hcavy atloy (WHA W-Ni-Co-Fc. with somc cxccss or tungsrcn with respcct to its maximum nickcI hascd sol idstate solubility arc prcscntcd. The alloy was melted at the tcmpemturc 1570 "C in hydrogcn atrnosphcrc. Aftet rcmoving thc bottom par1 ofthc cwting where cxcess grains of tungstcn scdimcnt, thc ingot was solulion heat trcatmcnt for 2h at tbc tcmpcra~urc 900°C followed hywater qucnching. Finally. the specimens werc agcd at thc tcrnpcraturc 250. 3IX1 and 350 "C for time up to 48. 36 and 24 rcspcctivcly. Aficrheat trcazment the specimens wcre studicd using hardncss rncasutemcnts and structure investigations. Thc last onc includcd X-raydiffracromctry (XRD. optical metallography. scanning clcct ton microscopy (SEM and ~ransmissionrl cctron micmscopy (TEMb I t wasconcluded that two phase microstructure was not s~lhstantiallyc hangcd during aging. cspially the aging lcad not ta 111tr;l-finc prccipitnzcformation. which would causcd remnrkablc prccipizar ion strcng~hcningo f mn~rixT. hc rcsulzs analysis prompt us to concludc thna thc mainreason of minimal strcngthcning only was thc spccific output strtlcturc aftcr solution heat tscatrnen!. rcsul~cd Fmm to taw tclnpcraturc ofsolution heat treatment,

  11. Fabrication of ceramic layer on an Al-Si alloy by MAO process

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    The MAO (Micro-Arc Oxidation) process is applied to a eutectic Al-Si alloy (Al-12.0%Si-l.0%Cu-0.9%Mg(mass fraction)). The oxide ceramic layer was fabricated with about 220 μm thickness and 3000 Hv micro-hardness. ByXRD (X-ray diffractometry) and DSC (differential scanning calorimetry) analyses, the oxide layer consists of amorphousAl2O3, which is distinct from the results reported by the other researchers. The SEM photographs of such layer show that thelayer is fixed tightly on the substrate alloy. So this alloy can be used in the high temperature and friction environment after itis treated with such process.

  12. CARACTERIZATION OF Cu-Al-Mn ALLOYS FABRICATED USING ARC FURNACE

    Directory of Open Access Journals (Sweden)

    Diego E. Velázquez

    2016-06-01

    Full Text Available Two alloys of Cu-Al-Mn fabricated using an arc furnace built at the Instituto de Física de Materiales Tandil (IFIMAT were studied. The manufacture of alloys containing Mn is difficult, due to their high melting point and its low vapor pressure. Moreover, Mn at high temperature easily reacts with the materials used to build crucibles or capsules. In the casting arc difficulties arise to prevent volatilization, so it is very important the choice of electrode, the source setting, cooling, and the arrangement of the pure materials into the crucible. Critical temperatures of martensitic transformation and order were determined by Differential Scanning Calorimetry (DSC. Using Optical Microscopy (OM the presence of martensite phase was determined. From the results obtained it is concluded that this method is suitable for producing Cu-Al-Mn alloys.

  13. Thermo-mechanical processing, microstructure and tensile properties of a tungsten heavy alloy

    Energy Technology Data Exchange (ETDEWEB)

    Das, Jiten, E-mail: das.jiten@gmail.com [Defence Metallurgical Research Laboratory, Hyderabad (India); Rao, G. Appa [Defence Metallurgical Research Laboratory, Hyderabad (India); Pabi, S.K. [Indian Institute of Technology, Kharagpur (India); Sankaranarayana, M.; Nandy, T.K. [Defence Metallurgical Research Laboratory, Hyderabad (India)

    2014-09-08

    The effect of heat treatment and swaging on microstructure and mechanical properties of a tungsten heavy alloy (WHA) of composition 90.5W–7.1Ni–1.65Fe–0.5Co–0.25Mo (wt%) has been examined in this study. The volume fraction and the contiguity of W-grains in the sintered microstructure decrease from 80% to 75% and 0.7 to 0.3, respectively, following an intermediate heat treatment comprising annealing at 1373 K followed by oil quenching. The average aspect ratio of W-grain increases with the increase in swaging deformation. While the bulk hardness of the alloy increases with increase in swaging deformation, a minor drop in hardness is observed following intermediate heat treatment. Peak broadening is observed in the X-ray diffractograms following thermo-mechanical processing with full width at half maxima (FWHM) of W{sub 110} peak exhibiting a similar trend as that of hardness. The as-sintered alloy exhibits low yield strength, tensile strength and very low elongation to failure. Subsequent thermo-mechanical treatment results in substantial improvement of both strength and elongation. A strength value of 1427 MPa with elongation of 5–6% has been achieved following 40% swaging. Work hardening behavior of the alloy in heat treated condition has been studied and the results are correlated with slip lines and dislocation behavior of the alloy.

  14. Biased Target Ion Beam Deposition and Nanoskiving for Fabricating NiTi Alloy Nanowires

    Science.gov (United States)

    Hou, Huilong; Horn, Mark W.; Hamilton, Reginald F.

    2016-12-01

    Nanoskiving is a novel nanofabrication technique to produce shape memory alloy nanowires. Our previous work was the first to successfully fabricate NiTi alloy nanowires using the top-down approach, which leverages thin film technology and ultramicrotomy for ultra-thin sectioning. For this work, we utilized biased target ion beam deposition technology to fabricate nanoscale (i.e., sub-micrometer) NiTi alloy thin films. In contrast to our previous work, rapid thermal annealing was employed for heat treatment, and the B2 austenite to R-phase martensitic transformation was confirmed using stress-temperature and diffraction measurements. The ultramicrotome was programmable and facilitated sectioning the films to produce nanowires with thickness-to-width ratios ranging from 4:1 to 16:1. Energy dispersive X-ray spectroscopy analysis confirmed the elemental Ni and Ti make-up of the wires. The findings exposed the nanowires exhibited a natural ribbon-like curvature, which depended on the thickness-to-width ratio. The results demonstrate nanoskiving is a potential nanofabrication technique for producing NiTi alloy nanowires that are continuous with an unprecedented length on the order of hundreds of micrometers.

  15. The Influence of Impurities in Tungsten and Matrix Composition on the Tungsten-Matrix Interfacial Properties of Heavy Metal Alloys.

    Science.gov (United States)

    1982-10-01

    Impurities in Tungsten and Nov 79 - Nov 82 Matrix Composition on the Tungsten-Matrix Interfacial Properties of Heavy Metal Alloys 6. PERFORMING ORG. REPORT...fundamental change both in structure of the heavy metal and in fracture behaviour: The samples which were merely pre-reduced or sintered for very short...features of a satisfactory heavy metal : mainly transgranular fracture, considerable binder deformation and only rather few and small sintering necks in

  16. Surface modifications of hydrogen storage alloy by heavy ion beams with keV to MeV irradiation energies

    Science.gov (United States)

    Abe, Hiroshi; Tokuhira, Shinnosuke; Uchida, Hirohisa; Ohshima, Takeshi

    2015-12-01

    This study deals with the effect of surface modifications induced from keV to MeV heavy ion beams on the initial reaction rate of a hydrogen storage alloy (AB5) in electrochemical process. The rare earth based alloys like this sample alloy are widely used as a negative electrode of Ni-MH (Nickel-Metal Hydride) battery. We aimed to improve the initial reaction rate of hydrogen absorption by effective induction of defects such as vacancies, dislocations, micro-cracks or by addition of atoms into the surface region of the metal alloys. Since defective layer near the surface can easily be oxidized, the conductive oxide layer is formed on the sample surface by O+ beams irradiation, and the conductive oxide layer might cause the improvement of initial reaction rate of hydriding. This paper demonstrates an effective surface treatment of heavy ion irradiation, which induces catalytic activities of rare earth oxides in the alloy surface.

  17. A novel coping metal material CoCrCu alloy fabricated by selective laser melting with antimicrobial and antibiofilm properties

    Energy Technology Data Exchange (ETDEWEB)

    Ren, Ling [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Memarzadeh, Kaveh [Institute of Dentistry, Barts and The London School of Medicine & Dentistry, Queen Mary University of London, Newark Street, London E1 2AT (United Kingdom); Zhang, Shuyuan; Sun, Ziqing; Yang, Chunguang [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Ren, Guogang [University of Hertfordshire, Hatfield AL10 9AB (United Kingdom); Allaker, Robert P., E-mail: r.p.allaker@qmul.ac.uk [Institute of Dentistry, Barts and The London School of Medicine & Dentistry, Queen Mary University of London, Newark Street, London E1 2AT (United Kingdom); Yang, Ke, E-mail: kyang@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China)

    2016-10-01

    Objective: The aim of this study was to fabricate a novel coping metal CoCrCu alloy using a selective laser melting (SLM) technique with antimicrobial and antibiofilm activities and to investigate its microstructure, mechanical properties, corrosion resistance and biocompatibility. Methods: Novel CoCrCu alloy was fabricated using SLM from a mixture of commercial CoCr based alloy and elemental Cu powders. SLM CoCr without Cu served as control. Antibacterial activity was analyzed using standard antimicrobial tests, and antibiofilm properties were investigated using confocal laser scanning microscope. Cu distribution and microstructure were determined using scanning electron microscope, optical microscopy and X-ray diffraction. Corrosion resistance was evaluated by potential dynamic polarization and biocompatibility measured using an MTT assay. Results: SLM CoCrCu alloys were found to be bactericidal and able to inhibit biofilm formation. Other factors such as microstructure, mechanical properties, corrosion resistance and biocompatibility were similar to those of SLM CoCr alloys. Significance: The addition of appropriate amounts of Cu not only maintains normal beneficial properties of CoCr based alloys, but also provides SLM CoCrCu alloys with excellent antibacterial and antibiofilm capabilities. This material has the potential to be used as a coping metal for dental applications. - Highlights: • Novel CoCrCu alloys were fabricated by using selective laser melting (SLM). • SLM CoCrCu alloys showed satisfied antimicrobial and antibiofilm activities. • SLM CoCrCu alloys have no cytotoxic effect on normal cells. • Other properties of SLM CoCrCu alloys were similar to SLM CoCr alloys. • SLM CoCrCu alloys have the potential to be used as coping metals.

  18. Alternative Fabrication Routes toward Oxide-Dispersion-Strengthened Steels and Model Alloys

    Science.gov (United States)

    Bergner, Frank; Hilger, Isabell; Virta, Jouko; Lagerbom, Juha; Gerbeth, Gunter; Connolly, Sarah; Hong, Zuliang; Grant, Patrick S.; Weissgärber, Thomas

    2016-11-01

    The standard powder metallurgy (PM) route for the fabrication of oxide-dispersion-strengthened (ODS) steels involves gas atomization to produce a prealloyed powder, mechanical alloying (MA) with fine oxide powders, consolidation, and finally thermal/thermomechanical treatment (TMT). It is well established that ODS steels with superior property combinations, for example, creep and tensile strength, can be produced by this PM/MA route. However, the fabrication process is complex and expensive, and the fitness for scaling up to the industrial scale is limited. At the laboratory scale, production of small amounts of well-controlled model systems continues to be desirable for specific purposes, such as modeling-oriented experiments. Thus, from the laboratory to industrial application, there is growing interest in complementary or alternative fabrication routes for ODS steels and related model systems, which offer a different balance of cost, convenience, properties, and scalability. This article reviews the state of the art in ODS alloy fabrication and identifies promising new routes toward ODS steels. The PM/AM route for the fabrication of ODS steels is also described, as it is the current default process. Hybrid routes that comprise aspects of both the PM route and more radical liquid metal (LM) routes are suggested to be promising approaches for larger volumes and higher throughput of fabricated material. Although similar uniformity and refinement of the critical nanometer-sized oxide particles has not yet been demonstrated, ongoing innovations in the LM route are described, along with recent encouraging preliminary results for both extrinsic nano-oxide additions and intrinsic nano-oxide formation in variants of the LM route. Finally, physicochemical methods such as ion beam synthesis are shown to offer interesting perspectives for the fabrication of model systems. As well as literature sources, examples of progress in the authors' groups are also highlighted.

  19. Fabrication of porous NiTi shape memory alloy structures using laser engineered net shaping.

    Science.gov (United States)

    Krishna, B Vamsi; Bose, Susmita; Bandyopadhyay, Amit

    2009-05-01

    Porous NiTi alloy samples were fabricated with 12-36% porosity from equiatomic NiTi alloy powder using laser engineered net shaping (LENS). The effects of processing parameters on density and properties of laser-processed NiTi alloy samples were investigated. It was found that the density increased rapidly with increasing the specific energy input up to 50 J/mm(3). Further increase in the energy input had small effect on density. High cooling rates associated with LENS processing resulted in higher amount of cubic B2 phase, and increased the reverse transformation temperatures of porous NiTi samples due to thermally induced stresses and defects. Transformation temperatures were found to be independent of pore volume, though higher pore volume in the samples decreased the maximum recoverable strain from 6% to 4%. Porous NiTi alloy samples with 12-36% porosity exhibited low Young's modulus between 2 and 18 GPa as well as high compressive strength and recoverable strain. Because of high open pore volume between 36% and 62% of total volume fraction porosity, these porous NiTi alloy samples can potentially accelerate the healing process and improve biological fixation when implanted in vivo. Thus porous NiTi is a promising biomaterial for hard tissue replacements.

  20. Induction core alloys for heavy-ion inertial fusion-energy accelerators

    Directory of Open Access Journals (Sweden)

    Arthur W. Molvik

    2002-08-01

    Full Text Available Induction core alloys are evaluated that are appropriate for heavy-ion induction accelerators to drive heavy-ion inertial fusion (HIF power plants. Parameters evaluated include the usable flux swing and the energy loss over a range of magnetization rates of ∼10^{5}–10^{7} T/s, corresponding to pulse durations of ∼20 to 0.2 μs, respectively. The usable flux swing, for minimum core losses, extends from near the reversed remanent field to about 80% of the saturation field. The usable flux swing is enhanced, with little increase in losses, by annealing the core after winding. Maintaining low energy loss at high magnetization rates requires insulation to block interlaminar eddy currents. To obtain annealed cores with a high ratio of remanent to saturation magnetic field, the insulation must withstand annealing temperatures and apply minimum mechanical stress to the core during cooldown. We find that commercially available insulating coatings for amorphous metals either break down near 10^{6} T/s (a factor of 10 below the requirement, or do not achieve the maximum remanent field and hence the usable flux swing after annealing. More satisfactory coatings are available for silicon steel and nanocrystalline alloys, which could have applications in HIF. Amorphous alloys are capable of meeting most HIF needs, especially with improved coatings.

  1. Fabrication of iron aluminum alloy/steel laminate by clad rolling

    Science.gov (United States)

    Masahashi, N.; Watanabe, S.; Hanada, S.; Komatsu, K.; Kimura, G.

    2006-05-01

    Laminates of an iron-aluminum alloy (20Al) and three types of steel—chromium molybdenum (CrMo), high carbon (FeCMn), and precipitation hardening steel with niobium carbide (FeCNb)—were fabricated at 600 °C and 1000 °C by clad rolling based on the compression stress ratio of 20Al to steel. The laminates fabricated at 600 °C exhibit a deformation microstructure with partial recrystallization, while those at 1000 °C reveal a refined microstructure. The 20Al layer of all the laminates exhibit a {001} texture, and the intensity of the texture increases with a decrease in the fabrication temperature and an increase in the reduction. The bending deformability of a laminate increases with a decrease in the compression stress ratio and by a reduction in the intensity of the {001} texture. The clad plate is further rolled at room temperature to a thickness of approximately 150 µm, which enables winding without damage. It is concluded that a high-strength steel at high temperatures and a high Al content in the Fe-Al alloy is beneficial for the fabrication of deformable laminates.

  2. Diamond-like nanocomposite coatings for LIGA-fabricated nickel alloy parts.

    Energy Technology Data Exchange (ETDEWEB)

    Prasad, Somuri V.; Scharf, Thomas W.

    2005-03-01

    A commercial plasma enhanced chemical vapor deposition (PECVD) technique with planetary substrate rotation was used to apply a thin (200-400 nm thick) conformal diamond-like carbon (DLC) coating (known as a diamond-like nanocomposite (DLN)) on LIGA fabricated Ni-Mn alloy parts. The PECVD technique is known to overcome the drawbacks associated with the line-of-sight nature of physical vapor deposition (PVD) and substrate heating inherent with traditional chemical vapor deposition (CVD). The purpose of the present study is to characterize the coverage, adhesion, and tribological (friction and wear) behavior of DLN coatings applied to planar and sidewall surfaces of small featured LIGA Ni-Mn fabricated parts, e.g. 280 {micro}m thick sidewalls. Friction and wear tests were performed in dry nitrogen, dry air, and air with 50% RH at Hertzian contact pressures ranging from 0.3 to 0.6 GPa. The friction coefficient of bare Ni-Mn alloy was determined to be 0.9. In contrast, low friction coefficients ({approx}0.02 in dry nitrogen and {approx}0.2 in 50% RH air) and minimal amount of wear were exhibited for the DLN coated LIGA Ni-Mn alloy parts and test coupons. This behavior was due to the ability of the coating to transfer to the rubbing counterface providing low interfacial shear at the sliding contact; resultantly, coating one surface was adequate for low friction and wear. In addition, a 30 nm thick titanium bond layer was determined to be necessary for good adhesion of DLN coating to Ni-Mn alloy substrates. Raman spectroscopy and cross-sectional SEM with energy dispersive x-ray analysis revealed that the DLN coatings deposited by the PECVD with planetary substrate rotation covered both the planar and sidewall surfaces of LIGA fabricated parts, as well as narrow holes of 300 {micro}m (0.012 inch) diameter.

  3. Simultaneous fabrication of a microcavity absorber–emitter on a Ni–W alloy film

    Science.gov (United States)

    Nashun; Kagimoto, Masahiro; Iwami, Kentaro; Umeda, Norihiro

    2017-10-01

    A process for the simultaneous fabrication of microcavity structures on both sides of a film was proposed and demonstrated to develop a free-standing-type integrated absorber–emitter for use in solar thermophotovoltaic power generation systems. The absorber–emitter-integrated film comprised a heat-resistant Ni–W alloy deposited by electroplating. A two-step silicon mould was fabricated using deep reactive-ion etching and electron beam lithography. Cavity arrays with different unit sizes were successfully fabricated on both sides of the film; these arrays are suitable for use as a solar spectrum absorber and an infrared-selective emitter. Their emissivity spectra were characterised through UV–vis–NIR and Fourier transform infrared spectroscopy.

  4. Metastable phases in Zr-Excel alloy and their stability under heavy ion (Kr2+) irradiation

    Science.gov (United States)

    Yu, Hongbing; Zhang, Ken; Yao, Zhongwen; Kirk, Mark A.; Long, Fei; Daymond, Mark R.

    2016-02-01

    Zr-Excel alloy (Zr-3.5Sn-0.8Nb-0.8Mo, wt.%) has been proposed as a candidate material of pressure tubes in the CANDU-SCWR design. It is a dual-phase alloy containing primary hcp α-Zr and metastable bcc β-Zr. Metastable hexagonal ω-Zr phase could form in β-Zr as a result of aging during the processing of the tube. A synchrotron X-ray study was employed to study the lattice properties of the metastable phases in as-received Zr-Excel pressure tube material. In situ heavy ion (1 MeV Kr2+) irradiations were carried out at 200 °C and 450 °C to emulate the stability of the metastable phase under a reactor environment. Quantitative Chemi-STEM EDS analysis was conducted on both un-irradiated and irradiated samples to investigate alloying element redistribution induced by heavy ion irradiation. It was found that no decomposition of β-Zr was observed under irradiation at both 200 °C and 450 °C. However, ω-Zr particles experienced shape changes and shrinkage associated with enrichment of Fe at the β/ω interface during 200 °C irradiation but not at 450 °C. There is a noticeable increase in the level of Fe in the α matrix after irradiation at both 200 °C and 450 °C. The concentrations of Nb, Mo and Fe are increased in the ω phase but decreased in the β phase at 200 °C. The stability of metastable phases under heavy ion irradiation associated with elemental redistribution is discussed.

  5. Fabrication of the superhydrophobic surface on aluminum alloy by anodizing and polymeric coating

    Energy Technology Data Exchange (ETDEWEB)

    Liu Wenyong, E-mail: lwy@iccas.ac.cn [Key Laboratory of Advanced Materials and Technology for Packaging, Hunan University of Technology, Zhuzhou 412007 (China); College of Packaging and Materials Engineering, Hunan University of Technology, Zhuzhou 412007 (China); Luo Yuting; Sun Linyu [College of Packaging and Materials Engineering, Hunan University of Technology, Zhuzhou 412007 (China); Wu Ruomei, E-mail: cailiaodian2004@126.com [College of Packaging and Materials Engineering, Hunan University of Technology, Zhuzhou 412007 (China); Jiang Haiyun [College of Packaging and Materials Engineering, Hunan University of Technology, Zhuzhou 412007 (China); Liu Yuejun [Key Laboratory of Advanced Materials and Technology for Packaging, Hunan University of Technology, Zhuzhou 412007 (China); College of Packaging and Materials Engineering, Hunan University of Technology, Zhuzhou 412007 (China)

    2013-01-01

    Graphical abstract: The hydrophobic surface on aluminum alloy fabricated by anodizing and polymeric coating. Highlights: Black-Right-Pointing-Pointer Anodizing and polymeric coating were used to prepare a superhydrophobic surface on aluminum alloy. Black-Right-Pointing-Pointer Superhydrophobic surfaces with a high water contact angle of 162 Degree-Sign and a low rolling angle of 2 Degree-Sign were obtained. Black-Right-Pointing-Pointer The method is facile, and the materials are inexpensive, and is expected to be used widely. - Abstract: We reported the preparation of the superhydrophobic surface on aluminum alloy via anodizing and polymeric coating. Both the different anodizing processes and different polymeric coatings of aluminum alloy were investigated. The effects of different anodizing conditions, such as electrolyte concentration, anodization time and current on the superhydrophobic surface were discussed. The results showed that a good superhydrophobic surface was facilely fabricated by polypropylene (PP) coating after anodizing. The optimum conditions for anodizing were determined by orthogonal experiments. When the concentration of oxalic acid was 10 g/L, the concentration of NaCl was 1.25 g/L, anodization time was 40 min, and anodization current was 0.4 A, the best superhydrophobic surface on aluminum alloy with the contact angle (CA) of 162 Degree-Sign and the sliding angle of 2 Degree-Sign was obtained. On the other hand, the different polymeric coatings, such as polystyrene (PS), polypropylene (PP) and polypropylene grafting maleic anhydride (PP-g-MAH) were used to coat the aluminum alloy surface after anodizing. The results showed that the superhydrophobicity was most excellent by coating PP, while the duration of the hydrophobic surface was poor. By modifying the surface with the silane coupling agent before PP coating, the duration of the superhydrophobic surface was improved. The morphologies of the superhydrophobic surface were further confirmed

  6. Subtask 12A3: Fabrication and properties of compositional variants of vanadium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Grossbeck, M.L.; Alexander, D.J.; Gubbi, A.N. [Oak Ridge National Lab., TN (United States)

    1995-03-01

    Procurement of five 15 kg heats of V-Cr-Ti alloys with variations in Cr and Ti concentrations from the primary V-4Cr-4Ti composition. Fabrication into sheet product, determination of the tensile and Charpy impact properties, and preparation of specimens for reactor irradiation experiments. Data obtained from these alloys will be used to define the allowable ranges of Cr and Ti within which consistent properties may be obtained. Four 15 kg heats with variations in Cr and Ti concentration have been procured in various plate and sheet thicknesses. Measurements of recovery and recrystallization kinetics, precipitation behavior, and Charpy impact properties are in progress to compare properties with the behavior of the primary alloy composition V-4Cr-4Ti. In the fully recrystallized condition, the impact properties of the V-6Cr-3Ti alloy are inferior to those of the 500 kg heat of V-4Cr-4Ti. However, properties comparable to those of the V-4Cr-4Ti can be obtained of the V-6Cr-3Ti as tested in a partially-recrystallized condition. 5 figs., 4 tabs.

  7. Fabrication and Characterisation of Rutile-TiO2 Coatings on Metallic Alloy Substrates

    Institute of Scientific and Technical Information of China (English)

    Y.Sun,D; D.SivaRamaKrishna

    2004-01-01

    In the present work, attempts have been made to extend the use of the tribological and chemical properties of rutile-TiO2 to metallic alloy systems, by forming a rutile coating on the metallic substrates. Two metallic alloys were selected in this study, including AISI316L austenitic stainless steel and aluminium alloy. The rutile-based coatings were fabricated by magnetron sputter deposition of a pure titanium coating first, and then thermal oxidation of the coated specimens to partially convert the titanium coating to rutile oxide and to promote interracial reactions which can significantly enhance the coating-substrate adhesion strength. The structures and properties of the coating-substrate systems were characterized by a variety of analytical and experimental techniques, including X-ray diffraction, glow discharge spectrometry, high resolution SEM, nanoindentation, microscratch, friction and wear testing, as well as electrochemical testing. The results show that the friction and wear properties, as well as the corrosion resistance of the metallic alloys can be significant enhanced by surface engineering with rutile-TiO2.

  8. Fabrication and Characterisation of Rutile-TiO2 Coatings on Metallic Alloy Substrates

    Institute of Scientific and Technical Information of China (English)

    Y. Sun; D. Siva Rama Krishna

    2004-01-01

    In the present work, attempts have been made to extend the use of the tribological and chemical properties of rutile-TiO2 to metallic alloy systems, by forming a rutile coating on the metallic substrates. Two metallic alloys were selected in this study, including AISI316L austenitic stainless steel and aluminium alloy. The rutile-based coatings were fabricated by magnetron sputter deposition of a pure titanium coating first, and then thermal oxidation of the coated specimens to partially convert the titanium coating to rutile oxide and to promote interfacial reactions which can significantly enhance the coating-substrate adhesion strength. The structures and properties of the coating-substrate systems were characterized by a variety of analytical and experimental techniques, including X-ray diffraction, glow discharge spectrometry, high resolution SEM, nanoindentation, microscratch, friction and wear testing, as well as electrochemical testing. The results show that the friction and wear properties, as well as the corrosion resistance of the metallic alloys can be significant enhanced by surface engineering with rutile-TiO2.

  9. Effect Of Milling Time On Microstructure Of AA6061 Composites Fabricated Via Mechanical Alloying

    Directory of Open Access Journals (Sweden)

    Tomiczek B.

    2015-06-01

    Full Text Available The aim of this work is to determine the effect of manufacturing conditions, especially milling time, on the microstructure and crystallite size of a newly developed nanostructural composite material with the aluminium alloy matrix reinforced with halloysite nanotubes. Halloysite, being a clayey mineral of volcanic origin, is characterized by high porosity and large specific surface area. Thus it can be used as an alternative reinforcement in metal matrix composite materials. In order to obtain this goal, composite powders with fine microstructures were fabricated using high-energy mechanical alloying, cold compacting and hot extrusion techniques. The obtained composite powders of aluminium alloy reinforced with 5, 10 and 15 wt% of halloysite nanotubes were characterized with SEM, TEM and XRD analysis. It has been proven that the use of mechanical alloying leads to a high degree of deformation, which, coupled with a decreased grain size below 100 nm and the dispersion of the refined reinforcing particles–reinforces the material very well.

  10. Fabricating High-Quality 3D-Printed Alloys for Dental Applications

    Directory of Open Access Journals (Sweden)

    Min-Ho Hong

    2017-07-01

    Full Text Available Metal additive manufacturing (AM, especially selective laser melting (SLM, has been receiving particular attention because metallic functional structures with complicated configurations can be effectively fabricated using the technique. However, there still exist some future challenges for the fabrication of high-quality SLM products for dental applications. First, the surface quality of SLM products should be further improved by standardizing the laser process parameters or by appropriately post-treating the surface. Second, it should be guaranteed that dental SLM restorations have good dimensional accuracy and, in particular, a good marginal fit. Third, a definitive standard regarding building and scanning strategies, which affect the anisotropy, should be established to optimize the mechanical properties and fatigue resistance of SLM dental structures. Fourth, the SLM substructure’s bonding and support to veneering ceramic should be further studied to facilitate the use of esthetic dental restorations. Finally, the biocompatibility of SLM dental alloys should be carefully examined and improved to minimize the potential release of toxic metal ions from the alloys. Future research of SLM should focus on solving the above challenges, as well as on fabricating dental structures with “controlled” porosity.

  11. Fabrication of super-hydrophobic surfaces on aluminum alloy substrates by RF-sputtered polytetrafluoroethylene coatings

    Directory of Open Access Journals (Sweden)

    Yang Wang

    2014-03-01

    Full Text Available In this work, we present a method of fabricating super-hydrophobic surface on aluminum alloy substrate. The etching of aluminum surfaces has been performed using Beck's dislocation etchant for different time to create micrometer-sized irregular steps. An optimised etching time of 50 s is found to be essential before polytetrafluoroethylene (PTFE coating, to obtain a highest water contact angle of 165±2° with a lowest contact angle hysteresis as low as 5±2°. The presence of patterned microstructure as revealed by scanning electron microscopy (SEM together with the low surface energy ultrathin RF-sputtered PTFE films renders the aluminum alloy surfaces highly super-hydrophobic.

  12. Anodic Fabrication of Ti-Ni-O Nanotube Arrays on Shape Memory Alloy

    Directory of Open Access Journals (Sweden)

    Qiang Liu

    2014-04-01

    Full Text Available Surface modification with oxide nanostructures is one of the efficient ways to improve physical or biomedical properties of shape memory alloys. This work reports a fabrication of highly ordered Ti-Ni-O nanotube arrays on Ti-Ni alloy substrates through pulse anodization in glycerol-based electrolytes. The effects of anodization parameters and the annealing process on the microstructures and surface morphology of Ti-Ni-O were studied using scanning electron microscope and Raman spectroscopy. The electrolyte type greatly affected the formation of nanotube arrays. A formation of anatase phase was found with the Ti-Ni-O nanotube arrays annealed at 450 °C. The oxide nanotubes could be crystallized to rutile phase after annealing treatment at 650 °C. The Ti-Ni-O nanotube arrays demonstrated an excellent thermal stability by keeping their nanotubular structures up to 650 °C.

  13. Letter Report Documenting Progress of Second Generation ATF FeCrAl Alloy Fabrication

    Energy Technology Data Exchange (ETDEWEB)

    Yamamoto, Y. [ORNL; Yang, Y. [ORNL; Field, K. G. [ORNL; Terrani, K. [ORNL; Pint, B. A. [ORNL; Snead, L. L. [ORNL

    2014-06-10

    Development of the 2nd generation ATF FeCrAl alloy has been initiated, and a candidate alloy was selected for trial tube fabrication through hot-extrusion and gun-drilling processes. Four alloys based on Fe-13Cr-4.5Al-0.15Y in weight percent were newly cast with minor alloying additions of Mo, Si, Nb, and C to promote solid-solution and second-phase precipitate strengthening. The alloy compositions were selected with guidance from computational thermodynamic tools. The lab-scale heats of ~ 600g were arc-melted and drop-cast, homogenized, hot-forged and -rolled, and then annealed producing plate shape samples. An alloy with Mo and Nb additions (C35MN) processed at 800°C exhibits very fine sub-grain structure with the sub-grain size of 1-3μm which exhibited more than 25% better yield and tensile strengths together with decent ductility compared to the other FeCrAl alloys at room temperature. It was found that the Nb addition was key to improving thermal stability of the fine sub-grain structure. Optimally, grains of less than 30 microns are desired, with grains up to and order of magnitude in desired produced through Nb addition. Scale-up effort of the C35MN alloy was made in collaboration with a commercial cast company who has a capability of vacuum induction melting. A 39lb columnar ingot with ~81mm diameter and ~305mm height (with hot-top) was commercially cast, homogenized, hot-extruded, and annealed providing 10mm-diameter bar-shape samples with the fine sub-grain structure. This commercial heat proved consistent with materials produced at ORNL at the lab-scale. Tubes and end caps were machined from the bar sample and provided to another work package for the ATF-1 irradiation campaign in the milestone M3FT-14OR0202251.

  14. Superelasticity of porous NiTi alloy fabricated by combustion synthesis

    Energy Technology Data Exchange (ETDEWEB)

    Li Yonghua; Rong Lijian; Li Yiyi [Chinese Academy of Sciences, Shenyang (China). Inst. of Metals Research

    2002-07-01

    Porous NiTi shape memory alloy (SMA) used for human implant is a new kind of biomaterial with great prospect. In this paper, porous NiTi SMA with unique interconnected three-dimensionally uniform pore structure was fabricated by combustion synthesis. The as-synthesized porous NiTi SMA exhibited characteristics of superelasticity (SE), which was investigated by stress-strain measurement and X-ray diffraction (XRD). The stress hysteresis increased with increasing applied strain and decreased during the initial loading-unloading cycles, but became stable in subsequent cycles. (orig.)

  15. Development of advanced nuclear materials - Fabrication of Zr-Nb alloy used in PHWRs

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Kang In; Kim, Won Baek; Lee, Chul Kyung; Choi, Kuk Sun; Kang, Dae Kyu; Seo, Chang Ryul [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1995-07-01

    The following conclusions can be made from the second year research: 1. Easy control for alloying elements can be made for the following adding metals like Nb, V, Sn, Mo, Fe due to low vapor pressure. In case of Cr and Te= known to have high vapor pressure, they are controlled by adding master alloy(Zr-Cr) or quite excess of aimed composition. However, Bi was found to be very difficult to charging the certain amount into the melt. 2. Oxygen content can be adjusted by adding the Zr-10%O master alloy considering the inherent amount of oxygen in sponge zirconium. 3. The charging rod of 38 mm in diameter, 96 mm in length was made by a series of button melting, casting and vacuum welding, from this, Zr-2.5Nb ingot of 50 mm in diameter and 550 mm in length was fabricated by EB drip melting process. 4. The amount of Nb can be successfully adjusted at 2.8% with charging 15% excess. Nb as adding element is easily controlled due to high-melting -point metal and its low vapor pressure. 5. Oxygen content is not varied during remelting, casting, and drip melting, only slight change was observed in button melting stage due to uptake the desorbed gases during the melting operation. Nuclear materials in domestic nuclear power plants depend on import and this amount reaches 100 million dollars per year. The increase in demand for the development of new zirconium based alloys are expecting. All the results involving this research can be applied for the melting of reactive metals, vacuum refining and alloy design. 13 refs., 6 tabs., 10 figs., 10 ills. (author)

  16. Fabrication of the superhydrophobic surface on aluminum alloy by anodizing and polymeric coating

    Science.gov (United States)

    Liu, Wenyong; Luo, Yuting; Sun, Linyu; Wu, Ruomei; Jiang, Haiyun; Liu, Yuejun

    2013-01-01

    We reported the preparation of the superhydrophobic surface on aluminum alloy via anodizing and polymeric coating. Both the different anodizing processes and different polymeric coatings of aluminum alloy were investigated. The effects of different anodizing conditions, such as electrolyte concentration, anodization time and current on the superhydrophobic surface were discussed. The results showed that a good superhydrophobic surface was facilely fabricated by polypropylene (PP) coating after anodizing. The optimum conditions for anodizing were determined by orthogonal experiments. When the concentration of oxalic acid was 10 g/L, the concentration of NaCl was 1.25 g/L, anodization time was 40 min, and anodization current was 0.4 A, the best superhydrophobic surface on aluminum alloy with the contact angle (CA) of 162° and the sliding angle of 2° was obtained. On the other hand, the different polymeric coatings, such as polystyrene (PS), polypropylene (PP) and polypropylene grafting maleic anhydride (PP-g-MAH) were used to coat the aluminum alloy surface after anodizing. The results showed that the superhydrophobicity was most excellent by coating PP, while the duration of the hydrophobic surface was poor. By modifying the surface with the silane coupling agent before PP coating, the duration of the superhydrophobic surface was improved. The morphologies of the superhydrophobic surface were further confirmed by optical microscope (OM) and scanning electron microscope (SEM). Combined with the material of PP with the low surface free energy, the micro/nano-structures of the surface resulted in the superhydrophobicity of the aluminum alloy surface.

  17. Biomimetic hydrophobic surface fabricated by chemical etching method from hierarchically structured magnesium alloy substrate

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Yan; Yin, Xiaoming; Zhang, Jijia [Key Laboratory of Bionic Engineering (Ministry of Education), Jilin University, Changchun 130022 (China); Wang, Yaming [Institute for Advanced Ceramics, Harbin Institute of Technology, Harbin 150001 (China); Han, Zhiwu, E-mail: zwhan@jlu.edu.cn [Key Laboratory of Bionic Engineering (Ministry of Education), Jilin University, Changchun 130022 (China); Ren, Luquan [Key Laboratory of Bionic Engineering (Ministry of Education), Jilin University, Changchun 130022 (China)

    2013-09-01

    As one of the lightest metal materials, magnesium alloy plays an important role in industry such as automobile, airplane and electronic product. However, magnesium alloy is hindered due to its high chemical activity and easily corroded. Here, inspired by typical plant surfaces such as lotus leaves and petals of red rose with super-hydrophobic character, the new hydrophobic surface is fabricated on magnesium alloy to improve anti-corrosion by two-step methodology. The procedure is that the samples are processed by laser first and then immersed and etched in the aqueous AgNO{sub 3} solution concentrations of 0.1 mol/L, 0.3 mol/L and 0.5 mol/L for different times of 15 s, 40 s and 60 s, respectively, finally modified by DTS (CH{sub 3}(CH{sub 2}){sub 11}Si(OCH{sub 3}){sub 3}). The microstructure, chemical composition, wettability and anti-corrosion are characterized by means of SEM, XPS, water contact angle measurement and electrochemical method. The hydrophobic surfaces with microscale crater-like and nanoscale flower-like binary structure are obtained. The low-energy material is contained in surface after DTS treatment. The contact angles could reach up to 138.4 ± 2°, which hydrophobic property is both related to the micro–nano binary structure and chemical composition. The results of electrochemical measurements show that anti-corrosion property of magnesium alloy is improved. Furthermore, our research is expected to create some ideas from natural enlightenment to improve anti-corrosion property of magnesium alloy while this method can be easily extended to other metal materials.

  18. Effects of Alloying Elements on the Microstructures and Mechanical Properties of Heavy Section Ductile Cast Iron

    Institute of Scientific and Technical Information of China (English)

    G.S. Cho; K.H. Choe; K.W. Lee; A.Ikenaga

    2007-01-01

    The effects of alloying elements on the as-cast microstructures and mechanical properties of heavy section ductile cast iron were investigated to develop press die material having high strength and high ductility.Measurements of ultimate tensile strength, 0.2% proof strength, elongation and unnotched Charpy impact energy are presented as a function of alloy amounts within 0.25 to 0.75 wt pct range. Hardness is measured on the broken tensile specimens. The small additions of Mo, Cu, Ni and Cr changed the as-cast mechanical properties owing to the different as-cast matrix microstructures. The ferrite matrix of Mo and Ni alloyed cast iron exhibits Iow strength and hardness as well as high elongation and impact energy. The increase in Mo and Ni contents developed some fractions of pearlite structures near the austenite eutectic cell boundaries, which caused the elongation and impact energy to drop in a small range. Adding Cu and Cr elements rapidly changed the ferrite matrix into pearlite matrix, so strength and hardness were significantly increased. As more Mo and Cr were added. the size and fraction of primary carbides in the eutectic cell boundaries increased through the segregation of these elements into the intercellular boundaries.

  19. Grain Refinement of Freeform Fabricated Ti-6Al-4V Alloy Using Beam/Arc Modulation

    Science.gov (United States)

    Mitzner, Scott; Liu, Stephen; Domack, Marcia S.; Hafley, Robert A.

    2012-01-01

    Grain refinement can significantly improve the mechanical properties of freeform-fabricated Ti-6Al-4V alloy, promoting increased strength and enhanced isotropy compared with coarser grained material. Large beta-grains can lead to a segregated microstructure, in regard to both alpha-phase morphology and alpha-lath orientation. Beam modulation, which has been used in conventional fusion welding to promote grain refinement, is explored in this study for use in additive manufacturing processes including electron beam freeform fabrication (EBF(sup 3)) and gas-tungsten arc (GTA) deposition to alter solidification behavior and produce a refined microstructure. The dynamic molten pool size induced by beam modulation causes rapid heat flow variance and results in a more competitive grain growth environment, reducing grain size. Consequently, improved isotropy and strength can be achieved with relatively small adjustments to deposition parameters.

  20. Fabrication of a smart air intake structure using shape memory alloy wire embedded composite

    Science.gov (United States)

    Jung, Beom-Seok; Kim, Min-Saeng; Kim, Ji-Soo; Kim, Yun-Mi; Lee, Woo-Yong; Ahn, Sung-Hoon

    2010-05-01

    Shape memory alloys (SMAs) have been actively studied in many fields utilizing their high energy density. Applying SMA wire-embedded composite to aerospace structures, such as air intake of jet engines and guided missiles, is attracting significant attention because it could generate a comparatively large actuating force. In this research, a scaled structure of SMA wire-embedded composite was fabricated for the air intake of aircraft. The structure was composed of several prestrained Nitinol (Ni-Ti) SMA wires embedded in ∩-shape glass fabric reinforced plastic (GFRP), and it was cured at room temperature for 72 h. The SMA wire-embedded GFRP could be actuated by applying electric current through the embedded SMA wires. The activation angle generated from the composite structure was large enough to make a smart air intake structure.

  1. Fabrication of a smart air intake structure using shape memory alloy wire embedded composite

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Beom-Seok; Kim, Min-Saeng; Kim, Ji-Soo; Kim, Yun-Mi [School of Mechanical and Aerospace Engineering, Seoul National University, Shinlim-Dong San 56-1, Kwanak-Gu, Seoul 151-742 (Korea, Republic of); Lee, Woo-Yong [Agency for Defense Development, Jochiwongil 462, Yuseong-Gu, Daejeon 305-600 (Korea, Republic of); Ahn, Sung-Hoon, E-mail: ahnsh@snu.ac.k [School of Mechanical and Aerospace Engineering and Institute of Advanced Machinery and Design, Seoul National University, Shinlim-Dong San 56-1, Kwanak-Gu, Seoul 151-742 (Korea, Republic of)

    2010-05-01

    Shape memory alloys (SMAs) have been actively studied in many fields utilizing their high energy density. Applying SMA wire-embedded composite to aerospace structures, such as air intake of jet engines and guided missiles, is attracting significant attention because it could generate a comparatively large actuating force. In this research, a scaled structure of SMA wire-embedded composite was fabricated for the air intake of aircraft. The structure was composed of several prestrained Nitinol (Ni-Ti) SMA wires embedded in intersection -shape glass fabric reinforced plastic (GFRP), and it was cured at room temperature for 72 h. The SMA wire-embedded GFRP could be actuated by applying electric current through the embedded SMA wires. The activation angle generated from the composite structure was large enough to make a smart air intake structure.

  2. Fabrication and corrosion resistance of Mg-Zn-Y-based nano-quasicrystals alloys

    Directory of Open Access Journals (Sweden)

    Zhifeng Wang

    2012-02-01

    Full Text Available A wedge-shaped copper mold was used to fabricate micro quasicrystals(QCs. Stable Mg-Zn-Y-based nano-QCs were directly synthesized through this simple route instead of crystallization from metallic glasses or complicated forming processes at high temperature. The study showed that on the tips of the wedge-shaped ingots, the minimum diameter of nano-QCs approach to 4~6 nm. The main size of nano-QCs is about 10~30 nm. The maximum microhardness of QCs has been dramatically improved to about HV440 which increased by about 280% compared with that of the petal-like QCs fabricated under common cast iron mold cooling conditions. Possessing a certain negative enthalpy of mixing and existence of Frank-Kasper-type phases determined the formation of Mg-Zn-Y-based nano-QCs. The further electrochemical studies showed that Mg71Zn26Y2Cu1 nano-QC alloy possess high corrosion resistance in simulated seawater and its corrosion resistance is much better than those of the Mg72Zn26Y2 and Mg71Zn26Y2Cu0.5 Ni0.5 nano-QC alloys.

  3. Fabrication and biocompatibility in vitro of potassium titanate biological thin film/titanium alloy biological composite

    Institute of Scientific and Technical Information of China (English)

    QI Yumin; HE Yun; CUI Chunxiang; LIU Shuangjin; WANG Huifen

    2007-01-01

    A potassium titanate biological thin film/titanium alloy biological composite was fabricated by way of bionic chemistry.The biocompatibility fn vitro of Ti-15Mo-3Nb and the potassium titanate biological thin film/titanium alloy was studied using simulated body fluid cultivation,kinetic clotting of blood and osteoblast cell cultivation experiments in vitro.By comparing the biological properties of both materials,the following conclusions can be obtained:(1)The deposition of a calcium phosphate layer was not found on the surface of Ti-15Mo-3Nb,so it was bioinert.Because the network of potassium titanate biological thin film could induce the deposition of a calcium phosphate layer,this showed that it had excellent bioactivity.(2)According to the values of kinetic clotting,the blood coagulation time of the potassium titanate biological thin film was more than that of Ti-15Mo-3Nb.It was obvious that the potassium titanate biological thin film possessed good hemocompatibility.(3)The cell compatibility of both materials was very good.However,the growth trend and multiplication of osteoblast cells on the surface of potassium titanate biological thin film was better,which made for the concrescence of wounds during the earlier period.As a result,the potassium titanate biological thin film/titanium alloy showed better biocompatibility and bioactivity.

  4. Fabrication of NiTi shape memory alloy by Micro-FAST

    Directory of Open Access Journals (Sweden)

    Huang Kunlan

    2015-01-01

    Full Text Available A NiTi shape memory alloy, known as nitinol, has been intensively studied for last five decades. The NiTi alloy with large size is commonly produced by vacuum sintering, thermal explosion mode of self-propagating high-temperature synthesis (TE-SHS and spark plasma sintering (SPS. These methods are, however, rarely utilized for the forming of miniature and micro-sized components and have their own limits and disadvantages, such as long process chains and low efficiency with the processes. In the study reported in this paper, an innovation in rapid powder consolidation technology, called Micro-FAST (combining micro-forming and electric-current activated sintering techniques (FAST is introduced for the forming of micro-components in which the loose powders are loaded directly into the die, followed by electric-sintering. In the study, Φ4.0 mm × 4.0 mm miniature cylinders were formed with pre-alloyed NiTi powders. Sintered sample with relative density of 98.65% has been fabricated at a sintering temperature of 1150 °C in a relatively short cycle time (119.5 s. Based on the results of SEM and XRD, it was found that the densified samples with Ni3Ti, NiTi and NiTi2 phases were produced.

  5. Fabrication of biomimetic hydrophobic films with corrosion resistance on magnesium alloy by immersion process

    Energy Technology Data Exchange (ETDEWEB)

    Liu Yan, E-mail: liuyan2000@jlu.edu.cn [Key Laboratory for Bionic Engineering (Ministry of Education), Jilin University, Changchun 130022 (China); Lu Guolong; Liu Jindan; Han Zhiwu; Liu Zhenning [Key Laboratory for Bionic Engineering (Ministry of Education), Jilin University, Changchun 130022 (China)

    2013-01-01

    Highlights: Black-Right-Pointing-Pointer We have developed a facile and simple method of creating a hydrophobic surface on a magnesium alloy by an immersion process at room temperature. Black-Right-Pointing-Pointer The distribution of the micro-structure and the roughness of the surface play critical roles in transforming from hydrophilic to hydrophobic. Black-Right-Pointing-Pointer The hydrophobic coatings possess better corrosion resistance than magnesium alloy matrix. - Abstract: Biomimetic hydrophobic films of crystalline CeO{sub 2} were prepared on magnesium alloy by an immersion process with cerium nitrate solution and then modified with DTS (CH{sub 3}(CH{sub 2}){sub 11}Si(OCH{sub 3}){sub 3}). The CeO{sub 2} films fabricated with 20-min immersion yield a water contact angle of 137.5 {+-} 2 Degree-Sign , while 20-min DTS treatment on top of CeO{sub 2} can further enhance the water contact angle to 146.7 {+-} 2 Degree-Sign . Then corrosion-resistant property of these prepared films against NaCl solution was investigated and elucidated using electrochemical measurements.

  6. Fabrication and mechanical properties of AlCoNiCrFe high-entropy alloy particle reinforced Cu matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Jian, E-mail: chenjian@xatu.edu.cn [School of Materials Science and Chemical Engineering, Xi' an Technological University, Xi' an, Shaanxi 710021 (China); Niu, Pengyun; Wei, Ting [School of Materials Science and Chemical Engineering, Xi' an Technological University, Xi' an, Shaanxi 710021 (China); Hao, Liang [College of Architecture and Civil Engineering, Xi' an University of Science and Technology, Xi' an 710054 (China); Liu, Yunzi [School of Materials Science and Chemical Engineering, Xi' an Technological University, Xi' an, Shaanxi 710021 (China); Wang, Xianhui, E-mail: xhwang693@xaut.edu.cn [School of Materials Science and Engineering, Xi' an University of Technology, Xi' an, Shaanxi 710048 (China); Peng, Yuli [School of Materials Science and Chemical Engineering, Xi' an Technological University, Xi' an, Shaanxi 710021 (China)

    2015-11-15

    The AlCoNiCrFe high-entropy alloy was prepared by mechanical alloying and the AlCoNiCrFe high-entropy alloy reinforced Cu matrix composites were subsequently fabricated by powder metallurgy. The phase constituents and morphology of the alloying powders were characterized by X-ray diffractometer and scanning electron microscope, the microstructures of the Cu base composites were characterized by scanning electron microscope and transmission electron microscope, and the compression tests were made as well. The results show that the AlCoNiCrFe high-entropy alloy can form after milling for 24 h. During sintering process, no grain growth occurs and no intermetallic phases present in the AlCoNiCrFe high-entropy alloy in the Cu base composite. Compression tests show that the AlCoNiCrFe high-entropy alloy has a better strengthening effect than metallic glasses and the yield strength of the Cu matrix composite reinforced with the AlCoNiCrFe high-entropy alloy is close to the value predicted by the Voigt model based on the equal strain assumption. - Graphical abstract: AlCoNiCrFe HEA has a better strengthening effect than metallic glasses for particulate reinforced metal matrix composites. The yield strength of the Cu base composite reinforced with the AlCoNiCrFe HEA is close to the upper bound calculated by Voigt model. - Highlights: • AlCoNiCrFe high-entropy alloy was prepared by mechanical alloying. • A novel Cu base composite reinforced with AlCoNiCrFe was fabricated. • No grain growth and no intermetallic phase present in AlCoNiCrFe during sintering. • AlCoNiCrFe has a better strengthening effect than metallic glassy in composites.

  7. Fabrication and Characterization of Glass-Ceramics Doped with Rare Earth Oxide and Heavy Metal Oxide

    Institute of Scientific and Technical Information of China (English)

    陈国华; 刘心宇; 成钧

    2004-01-01

    Cordierite-based glass-ceramics with non-stoichiometric composition doped with rare earth oxide (REO2) and heavy metal oxide (M2O3) respectively were fabricated from glass powders. After sintering and crystallization heat treatment, various physical properties, including compact density and apparent porosity, were examined to evaluate the sintering behavior of cordierite-based glass-ceramics. Results show that the additives both heavy metal oxide and rare earth oxide promote the sintering and lower the phase temperature from μ- to α-cordierite as well as affect the dielectric properties of sintered glass-ceramics. The complete-densification temperature for samples is as low as 900 ℃. The materials have a low dielectric constant (≈5), a low thermal expansion coefficient ((2.80~3.52)×10-6 ℃-1) and a low dissipation factor (≤0.2%) and can be co-fired with high conductivity metals such as Au, Cu, Ag/Pd paste at low temperature (below 950 ℃), which makes it to be a promising material for low-temperature co-fired ceramic substrates.

  8. Surface properties and corrosion behavior of Co-Cr alloy fabricated with selective laser melting technique.

    Science.gov (United States)

    Xin, Xian-zhen; Chen, Jie; Xiang, Nan; Wei, Bin

    2013-01-01

    We sought to study the corrosion behavior and surface properties of a commercial cobalt-chromium (Co-Cr) alloy which was fabricated with selective laser melting (SLM) technique. For this purpose, specimens were fabricated using different techniques, such as SLM system and casting methods. Surface hardness testing, microstructure observation, surface analysis using X-ray photoelectron spectroscopy (XPS) and electrochemical corrosion test were carried out to evaluate the corrosion properties and surface properties of the specimens. We found that microstructure of SLM specimens was more homogeneous than that of cast specimens. The mean surface hardness values of SLM and cast specimens were 458.3 and 384.8, respectively; SLM specimens showed higher values than cast ones in hardness. Both specimens exhibited no differences in their electrochemical corrosion properties in the artificial saliva through potentiodynamic curves and EIS, and no significant difference via XPS. Therefore, we concluded that within the scope of this study, SLM-fabricated restorations revealed good surface properties, such as proper hardness, homogeneous microstructure, and also showed sufficient corrosion resistance which could meet the needs of dental clinics.

  9. Novel method of polymer/low-melting-point metal alloy/light metal fiber composite fabrication

    Directory of Open Access Journals (Sweden)

    J. Park

    2016-07-01

    Full Text Available A novel method of polymer/low-melting-point metal alloy (LMA/light metal fiber composite fabrication is proposed to solve problems of polymer/metal composites. The first step is mixing light metal particles with LMA at a temperature above the melting point of the LMA. The second step is cold extrusion of the LMA/light metal particles to fabricate LMA/light metal fibers. Thus, the LMA/light metal fibers with a density of ~4.5 g/cm3 were obtained. The last step is compounding a polymer with the LMA/light metal fibers at the processing temperature of the polymer above the melting points of the LMA. The effects of the length and the cross-sectional shape of light metal fiber on the morphology of the LMA/light metal fibers in the polymer matrix were studied, as were electrical conductivities and mechanical properties of the composites. As the length and/or the cross-sectional aspect ratio of the fibers was increased, the domains of LMA/light metal fibers formed more networks so that the electrical conductivity increased, and specific surface area of the domains increased so that notched Izod impact strength was improved. Thus, the polymer/LMA/light metal fiber composites were fabricated without degrading processability even at 60 vol% loading and the electrical conductivities over 103 S/cm were achieved.

  10. Fabrication, characterization and in vitro biocompatibility evaluation of porous Ta–Nb alloy for bone tissue engineering

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Huifeng; Li, Jing; Yang, Hailin; Liu, Chao; Ruan, Jianming, E-mail: jianming@csu.edu.cn

    2014-07-01

    Porous Ta–Nb alloys were fabricated using the sponge impregnation technique and the powder metallurgy technique (P/M) in combination. All porous Ta–Nb alloys displayed interconnected open cell structures with porosities around 64% and pore sizes in the range of 300–500 μm. No carbide, oxide, or intermetallic-related phases were detected by the X-ray diffraction (XRD). Porous Ta–Nb alloys displayed sintering neck growth, smoother surface of the particles and more shrinkage of the micropores, with Nb contents increasing from 5% to 15%. The compressive strength and Young's modulus of the Ta–Nb alloys agreed well with the requirements of trabecular bone. The normalized compressive plateau stress and Young's modulus increased from 52.27 MPa to 85.43 MPa and from 1.850 GPa to 2.540 GPa, respectively, with Nb contents increasing from 5% to 15%. Porous Ta–Nb alloys had no cytotoxicity and possessed the excellent biocompatibility similar to porous Ta scaffolds. - Highlights: • Porous Ta–Nb alloys were prepared as a novel biomaterial for the first time. • Excellent mechanical properties of the porous Ta–Nb alloy were obtained. • The mechanical properties can be tailored by adjusting the Nb content. • The excellent in vitro biocompatibility of porous Ta–Nb alloys was shown.

  11. Fabrication of a Textured Non-Magnetic Ni-12at.%V Alloy Substrate for Coated Conductors

    DEFF Research Database (Denmark)

    Gao, M. M.; Grivel, Jean-Claude; Suo, H. L.;

    2011-01-01

    Ni-12at.%V alloy is a promising candidate for non-magnetic cube textured metallic substrates used for high temperature coated conductors. In this work, a textured Ni-12at.%V substrate has been fabricated by powder metallurgy route. After cold rolling and recrystallization annealing, a cube texture...

  12. Accumulation of dislocation loops in the α phase of Zr Excel alloy under heavy ion irradiation

    Science.gov (United States)

    Yu, Hongbing; Yao, Zhongwen; Idrees, Yasir; Zhang, He K.; Kirk, Mark A.; Daymond, Mark R.

    2017-08-01

    In-situ heavy ion irradiations were performed on the high Sn content Zr alloy 'Excel', measuring type dislocation loop accumulation up to irradiation damage doses of 10 dpa at a range of temperatures. The high content of Sn, which diffuses slowly, and the thin foil geometry of the sample provide a unique opportunity to study an extreme case where displacement cascades dominate the loop formation and evolution. The dynamic observation of dislocation loop evolution under irradiation at 200 °C reveals that type dislocation loops can form at very low dose (0.0025 dpa). The size of the dislocation loops increases slightly with irradiation damage dose. The mechanism controlling loop growth in this study is different from that in neutron irradiation; in this study, larger dislocation loops can condense directly from the interaction of displacement cascades and the high concentration of point defects in the matrix. The size of the dislocation loop is dependent on the point defect concentration in the matrix. A negative correlation between the irradiation temperature and the dislocation loop size was observed. A comparison between cascade dominated loop evolution (this study), diffusion dominated loop evolution (electron irradiation) and neutron irradiation suggests that heavy ion irradiation alone may not be enough to accurately reproduce neutron irradiation induced loop structures. An alternative method is proposed in this paper. The effects of Sn on the displacement cascades, defect yield, and the diffusion behavior of point defects are established.

  13. Effect of heavy ion irradiation on thermodynamically equilibrium Zr-Excel alloy

    Science.gov (United States)

    Yu, Hongbing; Liang, Jianlie; Yao, Zhongwen; Kirk, Mark A.; Daymond, Mark R.

    2017-05-01

    The thermodynamically equilibrium state was achieved in a Zr-Sn-Nb-Mo alloy by long-term annealing at an intermediate temperature. The fcc intermetallic Zr(Mo, Nb)2 enriched with Fe was observed at the equilibrium state. In-situ 1 MeV Kr2+ heavy ion irradiation was performed in a TEM to study the stability of the intermetallic particles under irradiation and the effects of the intermetallic particle on the evolution of type dislocation loops at different temperatures from 80 to 550 °C. Chemi-STEM elemental maps were made at the same particles before and after irradiation up to 10 dpa. It was found that no elemental redistribution occurs at 200 °C and below. Selective depletion of Fe was observed from some precipitates under irradiation at higher temperatures. No change in the morphology of particles and no evidence showing a crystalline to amorphous transformation were observed at all irradiation temperatures. The formation of type dislocation loops was observed under irradiation at 80 and 200 °C, but not at 450 and 550 °C. The loops were non-uniformly distributed; a localized high density of type dislocation loops were observed near the second phase particles; we suggest that loop nucleation is favored as a result of the stress induced by the particles, rather than by elemental redistribution. The stability of the second phase particles and the formation of the type loops under heavy ion irradiation are discussed.

  14. Fabrication of self-healing super-hydrophobic surfaces on aluminium alloy substrates

    Directory of Open Access Journals (Sweden)

    Yang Wang

    2015-04-01

    Full Text Available We present a method to fabricate a super-hydrophobic surface with a self-healing ability on an aluminium alloy substrate. The coatings are obtained by combining a two-step process (first, the substrate is immersed in a solution of HCl, HF and H2O, and then in boiling water and succeeding surface fluorination with a solution of poly(vinylidene-fluoride-co-hexafluoropropylene and a fluoroalkyl silane. The morphological features and chemical composition were studied by scanning electron micrometry and energy-dispersive X-ray spectroscopy. The prepared super-hydrophobic aluminium surfaces showed hierarchical structures forming pores, petals and particles with a contact angle of 161° and a sliding angle of 3°.

  15. Microstructure and properties of liquid-phase sintered tungsten heavy alloys by using ultra-fine tungsten powders

    Institute of Scientific and Technical Information of China (English)

    于洋; 王尔德

    2004-01-01

    The microstructure and properties of liquid-phase sintered 93W-4.9Ni-2.1Fe tungsten heavy alloys using ultra-fine tungsten powders (medium particle size of 700 nm) and original tungsten powders (medium particle size of 3 μm) were investigated respectively. Commercial tungsten powders (original tungsten powders) were mechanically milled in a high-energy attritor mill for 35 h. Ultra-fine tungsten powders and commercial Ni, Fe powders were consolidated into green compacts by using CIP method and liquid-phase sintering at 1 465 ℃ for 30 min in the dissociated ammonia atmosphere. Liquid-phase sintered tungsten heavy alloys using ultra-fine tungsten powders exhibit full densification (above 99% in relative density) and higher strength and elongation compared with conventional liquidphase sintered alloys using original tungsten powders due to lower sintering temperature at 1 465 ℃ and short sintering time. The mechanical properties of sintered tungsten heavy alloy are found to be mainly dependent on the particles size of raw tungsten powders and liquid-phase sintering temperature.

  16. Design, fabrication, and characterization of electroless Ni–P alloy films for micro heating devices

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Bernard Haochih, E-mail: hcliu@mail.ncku.edu.tw [Department of Materials Science and Engineering, National Cheng Kung University, Taiwan (China); Promotion Center for Global Materials Research, National Cheng Kung University, Taiwan (China); Research Center for Energy Technology and Strategy, National Cheng Kung University, Taiwan (China); Liao, Fang-Yi; Chen, Jian-Hong [Department of Materials Science and Engineering, National Cheng Kung University, Taiwan (China)

    2013-06-30

    In this work electroless nickel–phosphorous coatings were used as the micro heaters for scanning thermal microscopy. The deposition of Ni–P alloys not only simplified the microelectromechanical system fabrication steps but also provided flexibility in the tuning of the resistance of the heating elements. Ni–P films were plated on patterned silicon substrates and silicon with a silicon nitride film. The pre-deposition reactive ion etch (RIE) treatment caused a change in surface roughness that enhanced the adhesion of Ni–P coatings. Optimization of RIE parameters and pH values could achieve selective deposition of Ni–P, thus helped the lift-off of a serpentine circuit pattern. The chemical composition and microstructure of Ni–P films affect the electrical properties of micro heaters. Energy-dispersive X-ray spectroscopy identified the Ni–P composition and confirmed its insignificant level of oxidation. The high-temperature X-ray diffraction indicated that the as-deposited film was crystalline Ni, which later transformed into Ni{sub 3}P at higher temperature. The resistivity of Ni–P films was tailored between 10{sup −5} and 10{sup −7} Ω m via a post-deposition annealing, which also obtained a stable temperature coefficient of resistance. Consequently, the performance of micro heaters could be designed with a high degree of flexibility. - Highlights: • We developed a process to fabricate micro heater by Ni–P electroless plating. • Reactive ion etch caused oscillating surface roughness and affected Ni–P adhesion. • Ni{sub 3}P phase precipitates during annealing and reduces resistivity of Ni–P alloys. • Resistivity of Ni–P is tunable from 10{sup −5} to 10{sup −7} Ω m by plating and annealing.

  17. One-step electrodeposition process to fabricate corrosion-resistant superhydrophobic surface on magnesium alloy.

    Science.gov (United States)

    Liu, Qin; Chen, Dexin; Kang, Zhixin

    2015-01-28

    A simple, one-step method has been developed to construct a superhydrophobic surface by electrodepositing Mg-Mn-Ce magnesium plate in an ethanol solution containing cerium nitrate hexahydrate and myristic acid. Scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray photoelectron spectroscopy, and Fourier transform infrared spectroscopy were employed to characterize the surfaces. The shortest electrodeposition time to obtain a superhydrophobic surface was about 1 min, and the as-prepared superhydrophobic surfaces had a maximum contact angle of 159.8° and a sliding angle of less than 2°. Potentiodynamic polarization and electrochemical impedance spectroscopy measurements demonstrated that the superhydrophobic surface greatly improved the corrosion properties of magnesium alloy in 3.5 wt % aqueous solutions of NaCl, Na2SO4, NaClO3, and NaNO3. Besides, the chemical stability and mechanical durability of the as-prepared superhydrophobic surface were also examined. The presented method is rapid, low-cost, and environmentally friendly and thus should be of significant value for the industrial fabrication of anticorrosive superhydrophobic surfaces and should have a promising future in expanding the applications of magnesium alloys.

  18. Production of High-Purity Anhydrous Nickel(II Perrhenate for Tungsten-Based Sintered Heavy Alloys

    Directory of Open Access Journals (Sweden)

    Katarzyna Leszczyńska-Sejda

    2017-04-01

    Full Text Available This paper presents a method for the production of high-purity anhydrous nickel(II perrhenate. The method comprises sorption of nickel(II ions from aqueous nickel(II nitrate solutions, using strongly acidic C160 cation exchange resin, and subsequent elution of sorbed nickel(II ions using concentrated perrhenic acid solutions. After the neutralization of the resulting rhenium-nickel solutions, hydrated nickel(II perrhenate is then separated and then dried at 160 °C to obtain the anhydrous form. The resulting compound is reduced in an atmosphere of dissociated ammonia in order to produce a Re-Ni alloy powder. This study provides information on the selected properties of the resulting Re-Ni powder. This powder was used as a starting material for the production of 77W-20Re-3Ni heavy alloys. Microstructure examination results and selected properties of the produced sintered heavy alloys were compared to sintered alloys produced using elemental W, Re, and Ni powders. This study showed that the application of anhydrous nickel(II perrhenate in the production of 77W-20Re-3Ni results in better properties of the sintered alloys compared to those made from elemental powders.

  19. Phase decomposition of AuFe alloy nanoparticles embedded in silica matrix under swift heavy ion irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Pannu, Compesh, E-mail: Compesh@gmail.com [Inter University Accelerator Centre, Aruna Asaf Ali Marg, New Delhi (India); Bala, Manju; Singh, U.B. [Inter University Accelerator Centre, Aruna Asaf Ali Marg, New Delhi (India); Srivastava, S.K. [Department of Physics and Astronomy, Indian Institute of Technology Kharagpur, Kharagpur (India); Kabiraj, D. [Inter University Accelerator Centre, Aruna Asaf Ali Marg, New Delhi (India); Avasthi, D.K. [Amity University, Noida 201313, Uttar Pradesh (India)

    2016-07-15

    AuFe alloy nanoparticles embedded in silica matrix are synthesized using atom beam sputtering technique and subsequently irradiated with 100 MeV Au ions at various fluences ranging from 1 × 10{sup 13} to 6 × 10{sup 13} ions/cm{sup 2}. The X-ray diffraction, absorption spectroscopy, X-ray photo electron spectroscopy and transmission electron microscopy results show that swift heavy ion irradiation leads to decomposition of AuFe alloy nanoparticles from surface region and subsequent reprecipitation of Au and Fe nanoparticles occur. The process of phase decomposition and reprecipitation of individual element nanoparticles is explained on the basis of inelastic thermal spike model.

  20. Design and fabrication of a metastable β-type titanium alloy with ultralow elastic modulus and high strength

    Science.gov (United States)

    Guo, Shun; Meng, Qingkun; Zhao, Xinqing; Wei, Qiuming; Xu, Huibin

    2015-10-01

    Titanium and its alloys have become the most attractive implant materials due to their high corrosion resistance, excellent biocompatibility and relatively low elastic modulus. However, the current Ti materials used for implant applications exhibit much higher Young’s modulus (50 ~ 120 GPa) than human bone (~30 GPa). This large mismatch in the elastic modulus between implant and human bone can lead to so-called “stress shielding effect” and eventual implant failure. Therefore, the development of β-type Ti alloys with modulus comparable to that of human bone has become an ever more pressing subject in the area of advanced biomedical materials. In this study, an attempt was made to produce a bone-compatible metastable β-type Ti alloy. By alloying and thermo-mechanical treatment, a metastable β-type Ti-33Nb-4Sn (wt. %) alloy with ultralow Young’s modulus (36 GPa, versus ~30 GPa for human bone) and high ultimate strength (853 MPa) was fabricated. We believe that this method can be applied to developing advanced metastable β-type titanium alloys for implant applications. Also, this approach can shed light on design and development of novel β-type titanium alloys with large elastic limit due to their high strength and low elastic modulus.

  1. Fabrication, tribological and corrosion behaviors of ultra-fine grained Co-28Cr-6Mo alloy for biomedical applications.

    Science.gov (United States)

    Ren, Fuzeng; Zhu, Weiwei; Chu, Kangjie

    2016-07-01

    Nickel and carbides free Co-28Cr-6Mo alloy was fabricated by combination of mechanical alloying and warm pressing. The microstructure, mechanical properties, pin-on-disk dry sliding wear and corrosion behavior in simulated physiological solution were investigated. The produced Co-28Cr-6Mo alloy has elongated ultra-fine grained (UFG) structure of ε-phase with average grain size of 600nm in length and 150nm in thickness. The hardness and modulus were determined to be 8.87±0.56GPa and 198.27±7.02GPa, respectively. The coefficient of friction upon dry sliding against alumina is pretty close to that of the forged Co-29Cr-6Mo alloy. The initial ε-phase and UFG microstructure contribute to reduce the depth of severe plastic deformation region during wear and enable the alloy with excellent wear resistance. The corrosion potential of such UFG Co-Cr-Mo alloy has more positive corrosion potential and much lower corrosion current density than those of ASTM alloy. Copyright © 2016 Elsevier Ltd. All rights reserved.

  2. Fabrication and Characterization of Nitinol-Copper Shape Memory Alloy Bimorph Actuators

    Science.gov (United States)

    Wongweerayoot, E.; Srituravanich, W.; Pimpin, A.

    2015-02-01

    This study aims to examine the effect of annealing conditions on nitinol (NiTi) characteristics and applies this knowledge to fabricate a NiTi-copper shape memory alloy bimorph actuator. The effect of the annealing conditions was investigated at various temperatures, i.e., 500, 600, and 650 °C, for 30 min. With the characterizations using x-ray diffraction, energy dispersive spectroscopy, and differential scanning calorimetry techniques, the results showed that annealing temperatures at 600 and 650 °C were able to appropriately form the crystalline structure of NiTi. However, at these high annealing temperatures, the oxide on a surface was unavoidable. In the fabrication of actuator, the annealing at 650 °C for 30 min was chosen, and it was performed at two pre-stressing conditions, i.e., straight and curved molds. From static and dynamic response experiments, the results suggested that the annealing temperature significantly affected the deflection of the actuator. On the other hand, the effect of pre-stressing conditions was relatively small. Furthermore, the micro gripper consisting of two NiTi-copper bimorph actuators successfully demonstrated for the viability of small object manipulation as the gripper was able to grasp and hold a small plastic ball with its weight of around 0.5 mg.

  3. Microstructures and mechanical properties of Co-29Cr-6Mo alloy fabricated by selective laser melting process for dental applications.

    Science.gov (United States)

    Takaichi, Atsushi; Suyalatu; Nakamoto, Takayuki; Joko, Natsuka; Nomura, Naoyuki; Tsutsumi, Yusuke; Migita, Satoshi; Doi, Hisashi; Kurosu, Shingo; Chiba, Akihiko; Wakabayashi, Noriyuki; Igarashi, Yoshimasa; Hanawa, Takao

    2013-05-01

    The selective laser melting (SLM) process was applied to a Co-29Cr-6Mo alloy, and its microstructure, mechanical properties, and metal elution were investigated to determine whether the fabrication process is suitable for dental applications. The microstructure was evaluated using scanning electron microscopy with energy-dispersed X-ray spectroscopy (SEM-EDS), X-ray diffractometry (XRD), and electron back-scattered diffraction pattern analysis. The mechanical properties were evaluated using a tensile test. Dense builds were obtained when the input energy of the laser scan was higher than 400 J mm⁻³, whereas porous builds were formed when the input energy was lower than 150 J mm⁻³. The microstructure obtained was unique with fine cellular dendrites in the elongated grains parallel to the building direction. The γ phase was dominant in the build and its preferential orientation was confirmed along the building direction, which was clearly observed for the builds fabricated at lower input energy. Although the mechanical anisotropy was confirmed in the SLM builds due to the unique microstructure, the yield strength, UTS, and elongation were higher than those of the as-cast alloy and satisfied the type 5 criteria in ISO22764. Metal elution from the SLM build was smaller than that of the as-cast alloy, and thus, the SLM process for the Co-29Cr-6Mo alloy is a promising candidate for fabricating dental devices.

  4. Heavy ion irradiation induced dislocation loops in AREVA's M5 Registered-Sign alloy

    Energy Technology Data Exchange (ETDEWEB)

    Hengstler-Eger, R.M., E-mail: Rosmarie.Hengstler-Eger@areva.com [AREVA, AREVA NP GmbH, Paul-Gossen-Str. 100, 91052 Erlangen (Germany); Baldo, P. [Argonne National Laboratory, Materials Science Division, 9700 South Cass Avenue, 60439 Argonne IL (United States); Beck, L. [Maier-Leibnitz-Laboratorium (MLL), Am Coulombwall 6, 85748 Garching (Germany); Dorner, J.; Ertl, K. [Max-Planck-Institut fuer Plasmaphysik, Boltzmannstr. 2, 85748 Garching (Germany); Hoffmann, P.B. [AREVA, AREVA NP GmbH, Paul-Gossen-Str. 100, 91052 Erlangen (Germany); Hugenschmidt, C. [Forschungsneutronenquelle Heinz Maier-Leibnitz (FRM II), Lichtenbergstr. 1, 85747 Garching (Germany); Kirk, M.A. [Argonne National Laboratory, Materials Science Division, 9700 South Cass Avenue, 60439 Argonne IL (United States); Petry, W.; Pikart, P. [Forschungsneutronenquelle Heinz Maier-Leibnitz (FRM II), Lichtenbergstr. 1, 85747 Garching (Germany); Rempel, A. [AREVA, AREVA NP GmbH, Paul-Gossen-Str. 100, 91052 Erlangen (Germany)

    2012-04-15

    Pressurized water reactor (PWR) Zr-based alloy structural materials show creep and growth under neutron irradiation as a consequence of the irradiation induced microstructural changes in the alloy. A better scientific understanding of these microstructural processes can improve simulation programs for structural component deformation and simplify the development of advanced deformation resistant alloys. As in-pile irradiation leads to high material activation and requires long irradiation times, the objective of this work was to study whether ion irradiation is an applicable method to simulate typical PWR neutron damage in Zr-based alloys, with AREVA's M5 Registered-Sign alloy as reference material. The irradiated specimens were studied by electron backscatter diffraction (EBSD), positron Doppler broadening spectroscopy (DBS) and in situ transmission electron microscopy (TEM) at different dose levels and temperatures. The irradiation induced microstructure consisted of - and -type dislocation loops with their characteristics corresponding to typical neutron damage in Zr-based alloys; it can thus be concluded that heavy ion irradiation under the chosen conditions is an excellent method to simulate PWR neutron damage.

  5. Microstructural, phase transformation and magnetic properties of Ni-Mn-Ga alloy fabricated by spark plasma sintering

    Institute of Scientific and Technical Information of China (English)

    Tian Xiao-Hua; Sui Jie-He; Zhang Xin; Feng Xue; Cai Wei

    2011-01-01

    The microstructural, phase transformation and magnetic properties of Ni-Mn-Ga alloy fabricated using the spark plasma sintering method have been investigated. The results show that both the as-sintered and annealed sintered specimens exhibit typical martensitic transformation behaviours. The martensite of the sintered specimen after annealing exhibits a ferromagnetic nature. Moreover, study of the fracture surface indicates that the transgranular fracture contributes to the higher ductility of sintered Ni-Mn-Ga alloy. In addition, the transformation strain in sintered Ni-Mn-Gaalloy is studied for the first time.

  6. Fabrication of a Delaying Biodegradable Magnesium Alloy-Based Esophageal Stent via Coating Elastic Polymer

    Directory of Open Access Journals (Sweden)

    Tianwen Yuan

    2016-05-01

    Full Text Available Esophageal stent implantation can relieve esophageal stenosis and obstructions in benign esophageal strictures, and magnesium alloy stents are a good candidate because of biodegradation and biological safety. However, biodegradable esophageal stents show a poor corrosion resistance and a quick loss of mechanical support in vivo. In this study, we chose the elastic and biodegradable mixed polymer of Poly(ε-caprolactone (PCL and poly(trimethylene carbonate (PTMC as the coated membrane on magnesium alloy stents for fabricating a fully biodegradable esophageal stent, which showed an ability to delay the degradation time and maintain mechanical performance in the long term. After 48 repeated compressions, the mechanical testing demonstrated that the PCL-PTMC-coated magnesium stents possess good flexibility and elasticity, and could provide enough support against lesion compression when used in vivo. According to the in vitro degradation evaluation, the PCL-PTMC membrane coated on magnesium was a good material combination for biodegradable stents. During the in vivo evaluation, the proliferation of the smooth muscle cells showed no signs of cell toxicity. Histological examination revealed the inflammation scores at four weeks in the magnesium-(PCL-PTMC stent group were similar to those in the control group (p > 0.05. The α-smooth muscle actin layer in the media was thinner in the magnesium-(PCL-PTMC stent group than in the control group (p < 0.05. Both the epithelial and smooth muscle cell layers were significantly thinner in the magnesium-(PCL-PTMC stent group than in the control group. The stent insertion was feasible and provided reliable support for at least four weeks, without causing severe injury or collagen deposition. Thus, this stent provides a new stent for the treatment of benign esophageal stricture and a novel research path in the development of temporary stents in other cases of benign stricture.

  7. The dynamic failure behavior of tungsten heavy alloys subjected to transverse loads

    Science.gov (United States)

    Tarcza, Kenneth Robert

    Tungsten heavy alloys (WHA), a category of particulate composites used in defense applications as kinetic energy penetrators, have been studied for many years. Even so, their dynamic failure behavior is not fully understood and cannot be predicted by numerical models presently in use. In this experimental investigation, a comprehensive understanding of the high-rate transverse-loading fracture behavior of WHA has been developed. Dynamic fracture events spanning a range of strain rates and loading conditions were created via mechanical testing and used to determine the influence of surface condition and microstructure on damage initiation, accumulation, and sample failure under different loading conditions. Using standard scanning electron microscopy metallographic and fractographic techniques, sample surface condition is shown to be extremely influential to the manner in which WHA fails, causing a fundamental change from externally to internally nucleated failures as surface condition is improved. Surface condition is characterized using electron microscopy and surface profilometry. Fracture surface analysis is conducted using electron microscopy, and linear elastic fracture mechanics is used to understand the influence of surface condition, specifically initial flaw size, on sample failure behavior. Loading conditions leading to failure are deduced from numerical modeling and experimental observation. The results highlight parameters and considerations critical to the understanding of dynamic WHA fracture and the development of dynamic WHA failure models.

  8. In situ study of heavy ion induced radiation damage in NF616 (P92) alloy

    Science.gov (United States)

    Topbasi, Cem; Motta, Arthur T.; Kirk, Mark A.

    2012-06-01

    NF616 is a nominal 9Cr ferritic-martensitic steel that is amongst the primary candidates for cladding and duct applications in the Sodium-Cooled Fast Reactor, one of the Generation IV nuclear energy systems. In this study, an in situ investigation of the microstructure evolution in NF616 under heavy ion irradiation has been conducted. NF616 was irradiated to 8.4 dpa at 50 K and to 7.6 dpa at 473 K with 1 MeV Kr ions. Nano-sized defects first appeared as white dots in dark-field TEM images and their areal density increased until saturation (˜6 dpa). Dynamic observations at 50 K and 473 K showed appearance and disappearance of TEM-visible defect clusters under irradiation that continued above saturation dose. Quantitative analysis showed no significant change in the average size (˜3-4 nm) and distribution of defect clusters with increasing dose at 50 K and 473 K. These results indicate a cascade-driven process of microstructure evolution under irradiation in these alloys that involves both the formation of TEM-visible defect clusters by various degrees of cascade overlap and cascade induced defect cluster elimination. According to this mechanism, saturation of defect cluster density is reached when the rate of defect cluster formation by overlap is equal to the rate of cluster elimination during irradiation.

  9. Effect of shock wave duration on dynamic failure of tungsten heavy alloy

    Science.gov (United States)

    Escobedo, J. P.; Trujillo, C. P.; Cerreta, E. K.; Gray, G. T., III; Brown, E. N.

    2014-05-01

    It has been well established that dynamic fracture or spall is a complex process strongly influenced by both microstructure and the loading profile imparted to the specimen. Having previously considered ductile materials with damage and deformation kinetics that are volume additive and therefore relative slow, here we consider a brittle material with damage and deformation kinetics that are fast. The present study elucidates the effect of loading profile on the fundamental mechanisms of brittle fracture in brittle tungsten heavy alloy (WHA) specimens. Spall experiments are performed with two significantly distinct shock pulse durations and accompanying unloading rates. For both profiles, it is observed that the failure in WHA is by brittle trans-particle crack growth with additional energy dissipation through crack branching in the more brittle tungsten particles. We also observe that for the 15.4 GPa peak shock stress, the wave profile does not influence the spall strength significantly. This is believed to be directly linked to the relative insensitivity of WHA to time dependent processes.

  10. The influence of fabrication procedure on the void swelling of an oxide dispersion strengthened ferritic alloy in a HVEM

    Science.gov (United States)

    Snykers, M.; Biermans, F.; Cornelis, J.

    The influence of changes in the fabrication procedure of ferritic alloys with compositions Fe-13Cr-Ti-Mo-TiO 2 on the swelling behaviour are investigated. The fabrication procedures are: casting, powder metallurgy 3- milling in air and powder metallurgy 3- milling in argon. No difference is found for the results obtained for the materials fabricated by casting and by powder metallurgy 3- milling in air. Slightly different results are obtained for the material fabricated by powder metallurgy 3- milling in argon. This material contains argon in solution in the matrix, which causes a small shift of the peak swelling temperature and of the peak swelling helium concentration for tests carried out at 450°C. The overall swelling of this material is the lowest due to the small grain size and to the high density of inclusions.

  11. Direct gap Ge1-ySny alloys: Fabrication and design of mid-IR photodiodes

    Science.gov (United States)

    Senaratne, C. L.; Wallace, P. M.; Gallagher, J. D.; Sims, P. E.; Kouvetakis, J.; Menéndez, J.

    2016-07-01

    Chemical vapor deposition methods were developed, using stoichiometric reactions of specialty Ge3H8 and SnD4 hydrides, to fabricate Ge1-ySny photodiodes with very high Sn concentrations in the 12%-16% range. A unique aspect of this approach is the compatible reactivity of the compounds at ultra-low temperatures, allowing efficient control and systematic tuning of the alloy composition beyond the direct gap threshold. This crucial property allows the formation of thick supersaturated layers with device-quality material properties. Diodes with composition up to 14% Sn were initially produced on Ge-buffered Si(100) featuring previously optimized n-Ge/i-Ge1-ySny/p-Ge1-zSnz type structures with a single defected interface. The devices exhibited sizable electroluminescence and good rectifying behavior as evidenced by the low dark currents in the I-V measurements. The formation of working diodes with higher Sn content up to 16% Sn was implemented by using more advanced n-Ge1-xSnx/i-Ge1-ySny/p-Ge1-zSnz architectures incorporating Ge1-xSnx intermediate layers (x ˜ 12% Sn) that served to mitigate the lattice mismatch with the Ge platform. This yielded fully coherent diode interfaces devoid of strain relaxation defects. The electrical measurements in this case revealed a sharp increase in reverse-bias dark currents by almost two orders of magnitude, in spite of the comparable crystallinity of the active layers. This observation is attributed to the enhancement of band-to-band tunneling when all the diode layers consist of direct gap materials and thus has implications for the design of light emitting diodes and lasers operating at desirable mid-IR wavelengths. Possible ways to engineer these diode characteristics and improve carrier confinement involve the incorporation of new barrier materials, in particular, ternary Ge1-x-ySixSny alloys. The possibility of achieving type-I structures using binary and ternary alloy combinations is discussed in detail, taking into account

  12. Mechanical properties of Mo-Si-B alloys fabricated by using core-shell powder with dispersion of yttria nanoparticles

    Science.gov (United States)

    Byun, Jong Min; Bang, Su-Ryong; Choi, Won June; Kim, Min Sang; Noh, Goo Won; Kim, Young Do

    2017-01-01

    In recent years, refractory materials with excellent high-temperature properties have been in the spotlight as a next generation's high-temperature materials. Among these, Mo-Si-B alloys composed of two intermetallic compound phases (Mo5SiB2 and Mo3Si) and a ductile α-Mo phase have shown an outstanding thermal properties. However, due to the brittleness of the intermetallic compound phases, Mo-Si-B alloys were restricted to apply for the structural materials. So, to enhance the mechanical properties of Mo-Si-B alloys, many efforts to add rare-earth oxide particles in the Mo-Si-B alloy were performed to induce the improvement of strength and fracture toughness. In this study, to investigate the effect of adding nano-sized Y2O3 particles in Mo-Si-B alloy, a core-shell powder consisting of intermetallic compound phases as the core and nano-sized α-Mo and Y2O3 particles surrounding the core was fabricated. Then pressureless sintering was carried out at 1400 °C for 3 h, and the mechanical properties of sintered bodies with different amounts of Y2O3 particles were evaluated by Vickers hardness and 3-point bending test. Vickers hardness was improved by dispersed Y2O3 particles in the Mo-Si-B alloy. Especially, Mo-3Si-1B-1.5Y2O3 alloy had the highest value, 589 Hv. The fracture toughness was measured using Mo-3Si-1B-1.5Y2O3 alloy and the value indicated as 13.5 MPa·√m.

  13. Preparation of fine-grained tungsten heavy alloys by spark plasma sintered W–7Ni–3Fe composite powders with different ball milling time

    Energy Technology Data Exchange (ETDEWEB)

    Xiang, D.P., E-mail: dpxiang@hainu.edu.cn [Key Laboratory of Advanced Materials of Tropical Island Resources, Ministry of Education, Hainan University, Haikou 570228 (China); School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 510640 (China); Ding, L. [Key Laboratory of Advanced Materials of Tropical Island Resources, Ministry of Education, Hainan University, Haikou 570228 (China); Li, Y.Y.; Chen, G.B. [School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 510640 (China); Zhao, Y.W. [Key Laboratory of Advanced Materials of Tropical Island Resources, Ministry of Education, Hainan University, Haikou 570228 (China)

    2013-06-15

    Highlights: ► We fabricate fine-grained W–7Ni–3Fe alloys using HEBM assisted SPS method. ► The γ-(Ni, Fe, W) phase is not observed in HEBM raw powders. ► The density of the WHAs gradually decreased with increasing HEBM time. ► The hardness and bending strength of the WHAs show different trends of variation. ► The intergranular fracture was the main bending fracture mode of the WHAs. -- Abstract: The fine-grained tungsten heavy alloys (WHAs) with grain size of about 1–3 μm were successfully prepared by spark plasma sintered W–7Ni–3Fe composite powders with different high-energy ball milling (HEBM) time. This study analyzes the effects of HEBM time not only on the composite powders but on the microstructure and mechanical properties of WHAs. The scanning electron microscopy (SEM) and X-ray diffraction (XRD) were used to investigate the microstructure and phase evolution rules of powders and alloys, respectively. The γ-(Ni, Fe, W) is not observed in XRD patterns of the ball milled powders. With prolonging HEBM time, the W phase diffraction peak becomes increasingly wider, and its intensity continues to decline. However, the completely amorphous structures are not formed even after HEBM 40 h. The relative density of the WHAs prepared by HEBM assisted SPS technique decreases gradually with increasing the ball milling time. For the WHAs sintered in 1150 °C for 8 min, the W grains grow finer and the content of the γ-(Ni, Fe, W) binding phase greatly increases with prolonging the HEBM time. Meanwhile, over 5 h of HEBM time, the bending strength continuously decreases and the hardness slightly increases. The intergranular fracture of the W grains is the main bending fracture mode in all the WHAs. The microporous of different sizes are distributed on the bending fracture and progressively increased with prolonging the ball milling time.

  14. Characterization of an Aluminum Alloy Hemispherical Shell Fabricated via Direct Metal Laser Melting

    Science.gov (United States)

    Holesinger, T. G.; Carpenter, J. S.; Lienert, T. J.; Patterson, B. M.; Papin, P. A.; Swenson, H.; Cordes, N. L.

    2016-03-01

    The ability of additive manufacturing to directly fabricate complex shapes provides characterization challenges for part qualification. The orientation of the microstructures produced by these processes will change relative to the surface normal of a complex part. In this work, the microscopy and x-ray tomography of an AlSi10Mg alloy hemispherical shell fabricated using powder bed metal additive manufacturing are used to illustrate some of these challenges. The shell was manufactured using an EOS M280 system in combination with EOS-specified powder and process parameters. The layer-by-layer process of building the shell with the powder bed additive manufacturing approach results in a position-dependent microstructure that continuously changes its orientation relative to the shell surface normal. X-ray tomography was utilized to examine the position-dependent size and distribution of porosity and surface roughness in the 98.6% dense part. Optical and electron microscopy were used to identify global and local position-dependent structures, grain morphologies, chemistry, and precipitate sizes and distributions. The rapid solidification processes within the fusion zone (FZ) after the laser transit results in a small dendrite size. Cell spacings taken from the structure in the middle of the FZ were used with published relationships to estimate a cooling rate of ~9 × 105 K/s. Uniformly-distributed, nanoscale Si precipitates were found within the primary α-Al grains. A thin, distinct boundary layer containing larger α-Al grains and extended regions of the nanocrystalline divorced eutectic material surrounds the FZ. Subtle differences in the composition between the latter layer and the interior of the FZ were noted with scanning transmission electron microscopy (STEM) spectral imaging.

  15. Effect of annealing procedure on the bonding of ceramic to cobalt-chromium alloys fabricated by rapid prototyping.

    Science.gov (United States)

    Tulga, Ayca

    2017-08-22

    An annealing procedure is a heat treatment process to improve the mechanical properties of cobalt-chromium (Co-Cr) alloys. However, information is lacking about the effect of the annealing process on the bonding ability of ceramic to Co-Cr alloys fabricated by rapid prototyping. The purpose of this in vitro study was to evaluate the effects of the fabrication techniques and the annealing procedure on the shear bond strength of ceramic to Co-Cr alloys fabricated by different techniques. Ninety-six cylindrical specimens (10-mm diameter, 10-mm height) made of Co-Cr alloy were prepared by casting (C), milling (M), direct process powder-bed (LaserCUSING) with and without annealing (CL+, CL), and direct metal laser sintering (DMLS) with annealing (EL+) and without annealing (EL). After the application of ceramic to the metal specimens, the metal-ceramic bond strength was assessed using a shear force test at a crosshead speed of 0.5 mm/min. Shear bond strength values were statistically analyzed by 1-way ANOVA and Tukey multiple comparison tests (α=.05). Although statistically significant differences were found among the 3 groups (M, 29.87 ±2.06; EL, 38.92 ±2.04; and CL+, 40.93 ±2.21; P=.002), no significant differences were found among the others (P>.05). The debonding surfaces of all specimens exhibited mixed failure mode. These results showed that the direct process powder-bed method is promising in terms of metal-ceramic bonding ability. The manufacturing technique of Co-Cr alloys and the annealing process influence metal-ceramic bonding. Copyright © 2017 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  16. Facile fabrication of nanoporous PdFe alloy for nonenzymatic electrochemical sensing of hydrogen peroxide and glucose

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Jinping [Key Laboratory of Chemical Sensing and Analysis in Universities of Shandong, School of Chemistry and Chemical Engineering, University of Jinan, Jinan 250022 (China); Wang, Zhihong [School of Basic Medical Sciences, Shandong University of Traditional Chinese Medicine, Jinan 250355 (China); Zhao, Dianyun [Key Laboratory of Chemical Sensing and Analysis in Universities of Shandong, School of Chemistry and Chemical Engineering, University of Jinan, Jinan 250022 (China); Xu, Caixia, E-mail: chm_xucx@ujn.edu.cn [Key Laboratory of Chemical Sensing and Analysis in Universities of Shandong, School of Chemistry and Chemical Engineering, University of Jinan, Jinan 250022 (China)

    2014-06-01

    Graphical abstract: Nanoporous PdFe alloy, characterized by open three-dimensional bicontinuous nanospongy architecture, was easily fabricated by selectively dealloying PdFeAl source alloys, which exhibits greatly enhanced sensing performance and structure stability towards H{sub 2}O{sub 2} and glucose compared with NP-Pd and Pd/C catalysts. - Highlights: • NP-PdFe alloy is fabricated by a simple dealloying method. • NP-PdFe possesses open three-dimensional bicontinuous spongy morphology. • NP-PdFe shows high electrochemical sensing activities towards H{sub 2}O{sub 2} and glucose. • NP-PdFe shows good long-term stability for H{sub 2}O{sub 2} and glucose detection. • NP-PdFe shows good reproducibility for H{sub 2}O{sub 2} and glucose detection. - Abstract: Nanoporous (NP) PdFe alloy is easily fabricated through one step mild dealloying of PdFeAl ternary source alloy in NaOH solution. Electron microscopy characterization demonstrates that selectively dissolving Al from PdFeAl alloy generates three-dimensional bicontinuous nanospongy architecture with the typical ligament size around 5 nm. Electrochemical measurements show that the NP-PdFe alloy exhibits the superior electrocatalytic activity and durability towards hydrogen peroxide (H{sub 2}O{sub 2}) detection compared with NP-Pd and commercial Pd/C catalysts. In addition, NP-PdFe performs high sensing performance towards H{sub 2}O{sub 2} in a wide linear range from 0.5 to 6 mM with a low detection limit of 2.1 μM. This nanoporous structure also can sensitively detect glucose over a wide concentration range (1–32 mM) with a low detection limit of 1.6 μM and high resistance against chloride ions. Along with these attractive features, the as-made NP-PdFe alloy also has a good anti-interference towards ascorbic acid, uric acid, and dopamine.

  17. Production and fabrication of vanadium alloys for the radiative divertor program of DIII-D - Annual report input for 1996

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, W.R.; Smith, J.P.; Stambaugh, R.D.

    1996-10-01

    V-4Cr-4Ti alloy has been selected for use in the manufacture of a portion of the DIII-D Radiative Divertor (RD) upgrade. The production of a 1200-kg ingot of V-4Cr-4Ti alloy has been completed at Teledyne Wah Chang of Albany, Oregon (TWCA) to provide {approximately}800-kg of applicable product forms, and two billets have been extruded from the ingot. Chemical compositions of the ingot and both extruded billets were acceptable. Material from these billets will be converted into product forms suitable for components of the DIII-D Radiative Divertor structure. Joining of V-4Cr-4Ti alloy has been identified as the most critical fabrication issue for its use in the RD Program, and research into several joining methods for fabrication of the RD components, including resistance seam, friction, and electron beam welding, is continuing. Preliminary trials have been successful in the joining of V-alloy to itself by electron beam, resistance, and friction welding processes and to Inconel 625 by friction welding.

  18. Batangas Heavy Fabrication Yard Multi-Purpose Cooperative: Basis for Business Operation

    Directory of Open Access Journals (Sweden)

    JENNIFER D. MASICAT

    2014-08-01

    Full Text Available This research aimed to determine the proposed business initiatives to enhance the operation of Batangas Heavy Fabrication Yard Multi-Purpose Cooperative for the long survival and growth. More specifically, it shall answer the following objectives to describe the profile of the respondents in terms of their age, gender, type of membership and shared capital; to assess the business operation of the cooperative in the aspects of its management, marketing, finances, facilities and technology and their delivery of services; to identify the problems encountered by the cooperative in its business operation; to determine the significant relationship between the profile of the respondents and their assessment to its business operation; and to propose an action plan and to assess the business operation of BHFY Multi-Purpose Cooperative. The researcher used the descriptive correlation design in the study to obtain information concerning the current status of the BHFY-MPC cooperative; to describe what exists with respect to the variables or conditions in a situation. Based on the result, majority of the members are aged 51 to 55 years old, holding the regular type of membership and have a shared capital ranging from 51,001 to 100,000.The finding of the study states that the BHFY Multi-purpose cooperative performs well in terms of its management, marketing, finances, facilities and technology and delivery of services. Also, there are problems seldom encountered in the operation of the cooperative but the cooperative never encountered problems like overinvestment, ineffective leadership of management team and board of directors, inadequate source of fund, income of cooperative affected by negative issues and mismanagement of funds by the officers. Also, the type of membership influences the members’ assessment on the type of delivery of services; moreover, age contributes to the assessment of the business operation in terms of management and delivery of

  19. Characterization and analysis of surface notches on Ti-alloy plates fabricated by additive manufacturing techniques

    Science.gov (United States)

    Chan, Kwai S.

    2015-12-01

    Rectangular plates of Ti-6Al-4V with extra low interstitial (ELI) were fabricated by layer-by-layer deposition techniques that included electron beam melting (EBM) and laser beam melting (LBM). The surface conditions of these plates were characterized using x-ray micro-computed tomography. The depth and radius of surface notch-like features on the LBM and EBM plates were measured from sectional images of individual virtual slices of the rectangular plates. The stress concentration factors of individual surface notches were computed and analyzed statistically to determine the appropriate distributions for the notch depth, notch radius, and stress concentration factor. These results were correlated with the fatigue life of the Ti-6Al-4V ELI alloys from an earlier investigation. A surface notch analysis was performed to assess the debit in the fatigue strength due to the surface notches. The assessment revealed that the fatigue lives of the additively manufactured plates with rough surface topographies and notch-like features are dominated by the fatigue crack growth of large cracks for both the LBM and EBM materials. The fatigue strength reduction due to the surface notches can be as large as 60%-75%. It is concluded that for better fatigue performance, the surface notches on EBM and LBM materials need to be removed by machining and the surface roughness be improved to a surface finish of about 1 μm.

  20. Fabrication and characterization of Y{sub 2}O{sub 3} dispersion strengthened copper alloys

    Energy Technology Data Exchange (ETDEWEB)

    Carro, G.; Muñoz, A. [Departamento de Física, Universidad Carlos III de Madrid, 28911 Leganés (Spain); Monge, M.A., E-mail: mmonge@fis.uc3m.es [Departamento de Física, Universidad Carlos III de Madrid, 28911 Leganés (Spain); Savoini, B.; Pareja, R.; Ballesteros, C. [Departamento de Física, Universidad Carlos III de Madrid, 28911 Leganés (Spain); Adeva, P. [Centro Nacional de Investigaciones Metalúrgicas, CSIC, Av. Gregorio del Amo, 8, 28040 Madrid (Spain)

    2014-12-15

    Three copper base materials were fabricated following different routes: cast Cu–1 wt.%Y (C-Cu1Y) produced by vacuum induction melting, and Cu–1 wt.%Y (PM-Cu1Y) and Cu–1 wt.%Y{sub 2}O{sub 3} (PM-Cu1Y{sub 2}O{sub 3}) both processed by a powder metallurgy route and sintering by hot isostatic pressing. PM-Cu1Y alloy was prepared by cryomilling and PM-Cu1Y{sub 2}O{sub 3} by conventional milling at room temperature. The materials were characterized by X-ray diffraction, optical and electron microscopy and microhardness measurements. C-Cu1Y presents a characteristic eutectic microstructure while PM-Cu1Y{sub 2}O{sub 3} exhibits a composite like microstructure. Electron microscopy analyses of as-HIP PM-Cu1Y revealed irregular decoration of yttrium-rich oxides at the grain boundaries and an inhomogeneous dispersion of polygonal shaped yttrium-rich oxides dispersed in the Cu matrix. Tensile tests performed on PM-Cu–1Y on the temperature range of 293–773 K have showed a decrease of the yield strength at temperatures higher than 473 K, and monotonically decrease of the ultimate tensile strength and maximum plastic strain on increasing temperature.

  1. Device Fabrication using Crystalline CdTe and CdTe Ternary Alloys Grown by MBE

    Energy Technology Data Exchange (ETDEWEB)

    Zaunbrecher, Katherine; Burst, James; Seyedmohammadi, Shahram; Malik, Roger; Li, Jian V.; Gessert, Timothy A.; Barnes, Teresa

    2015-06-14

    We fabricated epitaxial CdTe:In/CdTe:As homojunction and CdZnTe/CdTe and CdMgTe/CdTe heterojunction devices grown on bulk CdTe substrates in order to study the fundamental device physics of CdTe solar cells. Selection of emitter-layer alloys was based on passivation studies using double heterostructures as well as band alignment. Initial results show significant device integration challenges, including low dopant activation, high resistivity substrates and the development of low-resistance contacts. To date, the highest open-circuit voltage is 715 mV in a CdZnTe/CdTe heterojunction following anneal, while the highest fill factor of 52% was attained in an annealed CdTe homojunction. In general, all currentvoltage measurements show high series resistance, capacitancevoltages measurements show variable doping, and quantum efficiency measurements show low collection. Ongoing work includes overcoming the high resistance in these devices and addressing other possible device limitations such as non-optimum junction depth, interface recombination, and reduced bulk lifetime due to structural defects.

  2. A Novel Shape Memory Alloy Annuloplasty Ring for Minimally Invasive Surgery: Design, Fabrication, and Evaluation

    Science.gov (United States)

    Purser, Molly F.; Richards, Andrew L.; Cook, Richard C.; Osborne, Jason A.; Cormier, Denis R.; Buckner, Gregory D.

    2013-01-01

    A novel annuloplasty ring with a shape memory alloy core has been developed to facilitate minimally invasive mitral valve repair. In its activated (austenitic) phase, this prototype ring has comparable mechanical properties to commercial semi-rigid rings. In its pre-activated (martensitic) phase, this ring is flexible enough to be introduced through an 8-mm trocar and easily manipulated with robotic instruments within the confines of a left atrial model. The core is constructed of 0.50 mm diameter NiTi, which is maintained below its martensitic transition temperature (24 °C) during deployment and suturing. After suturing, the ring is heated above its austenitic transition temperature (37 °C, normal human body temperature) enabling the NiTi core to attain its optimal geometry and stiffness characteristics indefinitely. This article summarizes the design, fabrication, and evaluation of this prototype ring. Experimental results suggest that the NiTi core ring could be a viable alternative to flexible bands in robot-assisted minimally invasive mitral valve repair. PMID:20652747

  3. In vitro dermal and epidermal cellular response to titanium alloy implants fabricated with electron beam melting.

    Science.gov (United States)

    Springer, Jessica Collins; Harrysson, Ola L A; Marcellin-Little, Denis J; Bernacki, Susan H

    2014-10-01

    Transdermal osseointegrated prostheses (TOPs) are emerging as an alternative to socket prostheses. Electron beam melting (EBM) is a promising additive manufacturing technology for manufacture of custom, freeform titanium alloy (Ti6Al4V) implants. Skin ongrowth for infection resistance and mechanical stability are critically important to the success of TOP, which can be influenced by material composition and surface characteristics. We assessed viability and proliferation of normal human epidermal keratinocytes (NHEK) and normal human dermal fibroblasts (NHDF) on several Ti6Al4V surfaces: solid polished commercial, solid polished EBM, solid unpolished EBM and porous unpolished EBM. Cell proliferation was evaluated at days 2 and 7 using alamarBlue(®) and cell viability was analyzed with a fluorescence-based live-dead assay after 1 week. NHDF and NHEK were viable and proliferated on all Ti6Al4V surfaces. NHDF proliferation was highest on commercial and EBM polished surfaces. NHEK was highest on commercial polished surfaces. All EBM Ti6Al4V discs exhibited an acceptable biocompatibility profile compared to solid Ti6Al4V discs from a commercial source for dermal and epidermal cells. EBM may be considered as an option for fabrication of custom transdermal implants. Copyright © 2014 IPEM. Published by Elsevier Ltd. All rights reserved.

  4. Fabrication of Micro/Nano-textured Titanium Alloy Implant Surface and Its Inlfuence on Hydroxyapatite Coatings

    Institute of Scientific and Technical Information of China (English)

    ZHANG Rui; WAN Yi; AI Xing; MEN Bo; WANG Teng; LIU Zhanqiang; ZHANG Dong

    2016-01-01

    We put forward a protocol combining laser treatment and acid etching to obtain multiscale micro/nano-texture surfaces of titanium alloy implant. Firstly, the operational parameters of the laser were optimized to obtain an optimum current. Secondly, the laser with the optimum operational parameters was used to fabricate micro pits. Thirdly, multiple acid etching was used to clean the clinkers of micro pits and generate submicron and nanoscale structures. Finally, the bioactivity of the samples was measured in a simulated body lfuid. The results showed that the micropits with a diameter of 150 μm and depth of 50 μm were built successfully with the optimized working current of 13 A. In addition, submicron and nanoscale structures, with 0.5-2 μm microgrooves and 10-20 nm nanopits, were superimposed on micro pits surface by multiple acid etching. There was thick and dense HA coating only observed on the multiscale micro/nano-textured surface compared with polished and micro-textured surface. This indicated that the multiscale micro/nano-texture surface showed better ability toward HA formation, which increased the bioactivity of implants.

  5. Fabrication of Aluminum Tubes Filled with Aluminum Alloy Foam by Friction Welding

    Directory of Open Access Journals (Sweden)

    Yoshihiko Hangai

    2015-10-01

    Full Text Available Aluminum foam is usually used as the core of composite materials by combining it with dense materials, such as in Al foam core sandwich panels and Al-foam-filled tubes, owing to its low tensile and bending strengths. In this study, all-Al foam-filled tubes consisting of ADC12 Al-Si-Cu die-cast aluminum alloy foam and a dense A1050 commercially pure Al tube with metal bonding were fabricated by friction welding. First, it was found that the ADC12 precursor was firmly bonded throughout the inner wall of the A1050 tube without a gap between the precursor and the tube by friction welding. No deformation of the tube or foaming of the precursor was observed during the friction welding. Next, it was shown that by heat treatment of an ADC12-precursor-bonded A1050 tube, gases generated by the decomposition of the blowing agent expand the softened ADC12 to produce the ADC12 foam interior of the dense A1050 tube. A holding time during the foaming process of approximately tH = 8.5 min with a holding temperature of 948 K was found to be suitable for obtaining a sound ADC12-foam-filled A1050 tube with sufficient foaming, almost uniform pore structures over the entire specimen, and no deformation or reduction in the thickness of the tube.

  6. Intelligent Computation for Optimal Fabrication Condition of a Protein Chip with Ni-Co Alloy-Coated Surface.

    Science.gov (United States)

    Chang, Yaw-Jen; Chang, Cheng-Hao

    2016-06-01

    Based on the principle of immobilized metal affinity chromatography (IMAC), it has been found that a Ni-Co alloy-coated protein chip is able to immobilize functional proteins with a His-tag attached. In this study, an intelligent computational approach was developed to promote the performance and repeatability of a Ni-Co alloy-coated protein chip. This approach was launched out of L18 experiments. Based on the experimental data, the fabrication process model of a Ni-Co protein chip was established by using an artificial neural network, and then an optimal fabrication condition was obtained using the Taguchi genetic algorithm. The result was validated experimentally and compared with a nitrocellulose chip. Consequentially, experimental outcomes revealed that the Ni-Co alloy-coated chip, fabricated using the proposed approach, had the best performance and repeatability compared with the Ni-Co chips of an L18 orthogonal array design and the nitrocellulose chip. Moreover, the low fluorescent background of the chip surface gives a more precise fluorescent detection. Based on a small quantity of experiments, this proposed intelligent computation approach can significantly reduce the experimental cost and improve the product's quality.

  7. Near-Net Shape Fabrication Using Low-Cost Titanium Alloy Powders

    Energy Technology Data Exchange (ETDEWEB)

    Dr. David M. Bowden; Dr. William H. Peter

    2012-03-31

    The use of titanium in commercial aircraft production has risen steadily over the last half century. The aerospace industry currently accounts for 58% of the domestic titanium market. The Kroll process, which has been used for over 50 years to produce titanium metal from its mineral form, consumes large quantities of energy. And, methods used to convert the titanium sponge output of the Kroll process into useful mill products also require significant energy resources. These traditional approaches result in product forms that are very expensive, have long lead times of up to a year or more, and require costly operations to fabricate finished parts. Given the increasing role of titanium in commercial aircraft, new titanium technologies are needed to create a more sustainable manufacturing strategy that consumes less energy, requires less material, and significantly reduces material and fabrication costs. A number of emerging processes are under development which could lead to a breakthrough in extraction technology. Several of these processes produce titanium alloy powder as a product. The availability of low-cost titanium powders may in turn enable a more efficient approach to the manufacture of titanium components using powder metallurgical processing. The objective of this project was to define energy-efficient strategies for manufacturing large-scale titanium structures using these low-cost powders as the starting material. Strategies include approaches to powder consolidation to achieve fully dense mill products, and joining technologies such as friction and laser welding to combine those mill products into near net shape (NNS) preforms for machining. The near net shape approach reduces material and machining requirements providing for improved affordability of titanium structures. Energy and cost modeling was used to define those approaches that offer the largest energy savings together with the economic benefits needed to drive implementation. Technical

  8. Fabrication of low-cost beta-type Ti-Mn alloys for biomedical applications by metal injection molding process and their mechanical properties.

    Science.gov (United States)

    Santos, Pedro Fernandes; Niinomi, Mitsuo; Liu, Huihong; Cho, Ken; Nakai, Masaaki; Itoh, Yoshinori; Narushima, Takayuki; Ikeda, Masahiko

    2016-06-01

    Titanium and its alloys are suitable for biomedical applications owing to their good mechanical properties and biocompatibility. Beta-type Ti-Mn alloys (8-17 mass% Mn) were fabricated by metal injection molding (MIM) as a potential low cost material for use in biomedical applications. The microstructures and mechanical properties of the alloys were evaluated. For up to 13 mass% Mn, the tensile strength (1162-938MPa) and hardness (308-294HV) of the MIM fabricated alloys are comparable to those of Ti-Mn alloys fabricated by cold crucible levitation melting. Ti-9Mn exhibits the best balance of ultimate tensile strength (1046MPa) and elongation (4.7%) among the tested alloys, and has a Young's modulus of 89GPa. The observed low elongation of the alloys is attributed to the combined effects of high oxygen content, with the presence of interconnected pores and titanium carbides, the formation of which is due to carbon pickup during the debinding process. The elongation and tensile strength of the alloys decrease with increasing Mn content. The Ti-Mn alloys show good compressive properties, with Ti-17Mn showing a compressive 0.2% proof stress of 1034MPa, and a compressive strain of 50%.

  9. Fabrication of the micro/nano-structure superhydrophobic surface on aluminum alloy by sulfuric acid anodizing and polypropylene coating.

    Science.gov (United States)

    Wu, Ruomei; Liang, Shuquan; Liu, Jun; Pan, Anqiang; Yu, Y; Tang, Yan

    2013-03-01

    The preparation of the superhydrophobic surface on aluminum alloy by anodizing and polypropylene (PP) coating was reported. Both the different anodizing process and different PP coatings of aluminum alloy were investigated. The effects of different anodizing conditions, such as electrolyte concentration, anodization time and current on the superhydrophobic surface were discussed. By PP coating after anodizing, a good superhydrophobic surface was facilely fabricated. The optimum conditions for anodizing were determined by orthogonal experiments. After the aluminium-alloy was grinded with 600# sandpaper, pretreated by 73 g/L hydrochloric acid solution at 1 min, when the concentration of sulfuric acid was 180 g/L, the concentration of oxalic acid was 5 g/L, the concentration of potassium dichromate was 10 g/L, the concentration of chloride sodium was 50 g/L and 63 g/L of glycerol, anodization time was 20 min, and anodization current was 1.2 A/dm2, anodization temperature was 30-35 degrees C, the best micro-nanostructure aluminum alloy films was obtained. On the other hand, the PP with different concentrations was used to the PP with different concentrations was used to coat the aluminum alloy surface after anodizing. The results showed that the best superhydrophobicity was achieved by coating PP, and the duration of the superhydrophobic surface was improved by modifying the coat the aluminum alloy surface after anodizing. The results showed that the best superhydrophobicity was surface with high concentration PP. The morphologies of micro/nano-structure superhydrophobic surface were further confirmed by scanning electron microscope (SEM). The material of PP with the low surface free energy combined with the micro/nano-structures of the surface resulted in the superhydrophobicity of the aluminum alloy surface.

  10. Fabrication of Copper-Rich Cu-Al Alloy Using the Wire-Arc Additive Manufacturing Process

    Science.gov (United States)

    Dong, Bosheng; Pan, Zengxi; Shen, Chen; Ma, Yan; Li, Huijun

    2017-09-01

    An innovative wire-arc additive manufacturing (WAAM) process is used to fabricate Cu-9 at. pct Al on pure copper plates in situ, through separate feeding of pure Cu and Al wires into a molten pool, which is generated by the gas tungsten arc welding (GTAW) process. After overcoming several processing problems, such as opening the deposition molten pool on the extremely high-thermal conductive copper plate and conducting the Al wire into the molten pool with low feed speed, the copper-rich Cu-Al alloy was successfully produced with constant predesigned Al content above the dilution-affected area. Also, in order to homogenize the as-fabricated material and improve the mechanical properties, two further homogenization heat treatments at 1073 K (800 °C) and 1173 K (900 °C) were applied. The material and mechanical properties of as-fabricated and heat-treated samples were compared and analyzed in detail. With increased annealing temperatures, the content of precipitate phases decreased and the samples showed gradual improvements in both strength and ductility with little variation in microstructures. The present research opened a gate for in-situ fabrication of Cu-Al alloy with target chemical composition and full density using the additive manufacturing process.

  11. Fabrication and evaluation of nickel cobalt alloy electrocatalysts for alkaline water splitting

    Energy Technology Data Exchange (ETDEWEB)

    Hong, Sung Hoon [School of Integrative Engineering, Chung-Ang University, Heukseokno 84, Dongjak-gu, Seoul 156-756 (Korea, Republic of); Ahn, Sang Hyun; Choi, Insoo [Fuel Cell Research Center, Korea Institute of Science and Technology, Hwarangno 14-gil 5, Seongbuk-gu, Seoul 136-791 (Korea, Republic of); Pyo, Sung Gyu [School of Integrative Engineering, Chung-Ang University, Heukseokno 84, Dongjak-gu, Seoul 156-756 (Korea, Republic of); Kim, Hyoung-Juhn; Jang, Jong Hyun [Fuel Cell Research Center, Korea Institute of Science and Technology, Hwarangno 14-gil 5, Seongbuk-gu, Seoul 136-791 (Korea, Republic of); Kim, Soo-Kil, E-mail: sookilkim@cau.ac.kr [School of Integrative Engineering, Chung-Ang University, Heukseokno 84, Dongjak-gu, Seoul 156-756 (Korea, Republic of)

    2014-07-01

    As a catalyst for the hydrogen evolution reaction (HER) in alkaline water splitting, NiCo alloys of various compositions were prepared through electrodeposition onto Cu substrates. The composition of each alloy catalyst was varied by controlling the molar ratio of Co{sup 2+} ions in the electrolyte. With an increase in the Co content, the morphologies of the NiCo alloys were progressively changed from a round to polygonal shape. The NiCo alloys all exhibited a Ni rich surface, as confirmed by the bulk-to-surface compositional ratio and degree of alloying. The catalytic activities of the NiCo alloys toward the HER of water splitting were electrochemically tested in a KOH electrolyte, and the specific activities were characterized by considering the electrochemical surface areas of Ni and Co. The effect of alloying was demonstrated to be a significant enhancement of HER activity, resulting from a change in the electronic structures of Ni and Co.

  12. Pulmonary toxicity after exposure to military-relevant heavy metal tungsten alloy particles

    Energy Technology Data Exchange (ETDEWEB)

    Roedel, Erik Q., E-mail: Erik.Roedel@amedd.army.mil [Department of General Surgery, Tripler Army Medical Center, Honolulu, HI 96859 (United States); Cafasso, Danielle E., E-mail: Danielle.Cafasso@amedd.army.mil [Department of General Surgery, Tripler Army Medical Center, Honolulu, HI 96859 (United States); Lee, Karen W.M., E-mail: Karen.W.Lee@amedd.army.mil [Department of Clinical Investigation, Tripler Army Medical Center, Honolulu, HI 96859 (United States); Pierce, Lisa M., E-mail: Lisa.Pierce@amedd.army.mil [Department of Clinical Investigation, Tripler Army Medical Center, Honolulu, HI 96859 (United States)

    2012-02-15

    Significant controversy over the environmental and public health impact of depleted uranium use in the Gulf War and the war in the Balkans has prompted the investigation and use of other materials including heavy metal tungsten alloys (HMTAs) as nontoxic alternatives. Interest in the health effects of HMTAs has peaked since the recent discovery that rats intramuscularly implanted with pellets containing 91.1% tungsten/6% nickel/2.9% cobalt rapidly developed aggressive metastatic tumors at the implantation site. Very little is known, however, regarding the cellular and molecular mechanisms associated with the effects of inhalation exposure to HMTAs despite the recognized risk of this route of exposure to military personnel. In the current study military-relevant metal powder mixtures consisting of 92% tungsten/5% nickel/3% cobalt (WNiCo) and 92% tungsten/5% nickel/3% iron (WNiFe), pure metals, or vehicle (saline) were instilled intratracheally in rats. Pulmonary toxicity was assessed by cytologic analysis, lactate dehydrogenase activity, albumin content, and inflammatory cytokine levels in bronchoalveolar lavage fluid 24 h after instillation. The expression of 84 stress and toxicity-related genes was profiled in lung tissue and bronchoalveolar lavage cells using real-time quantitative PCR arrays, and in vitro assays were performed to measure the oxidative burst response and phagocytosis by lung macrophages. Results from this study determined that exposure to WNiCo and WNiFe induces pulmonary inflammation and altered expression of genes associated with oxidative and metabolic stress and toxicity. Inhalation exposure to both HMTAs likely causes lung injury by inducing macrophage activation, neutrophilia, and the generation of toxic oxygen radicals. -- Highlights: ► Intratracheal instillation of W–Ni–Co and W–Ni–Fe induces lung inflammation in rats. ► W–Ni–Co and W–Ni–Fe alter expression of oxidative stress and toxicity genes. ► W

  13. Pulmonary toxicity after exposure to military-relevant heavy metal tungsten alloy particles.

    Science.gov (United States)

    Roedel, Erik Q; Cafasso, Danielle E; Lee, Karen W M; Pierce, Lisa M

    2012-02-15

    Significant controversy over the environmental and public health impact of depleted uranium use in the Gulf War and the war in the Balkans has prompted the investigation and use of other materials including heavy metal tungsten alloys (HMTAs) as nontoxic alternatives. Interest in the health effects of HMTAs has peaked since the recent discovery that rats intramuscularly implanted with pellets containing 91.1% tungsten/6% nickel/2.9% cobalt rapidly developed aggressive metastatic tumors at the implantation site. Very little is known, however, regarding the cellular and molecular mechanisms associated with the effects of inhalation exposure to HMTAs despite the recognized risk of this route of exposure to military personnel. In the current study military-relevant metal powder mixtures consisting of 92% tungsten/5% nickel/3% cobalt (WNiCo) and 92% tungsten/5% nickel/3% iron (WNiFe), pure metals, or vehicle (saline) were instilled intratracheally in rats. Pulmonary toxicity was assessed by cytologic analysis, lactate dehydrogenase activity, albumin content, and inflammatory cytokine levels in bronchoalveolar lavage fluid 24h after instillation. The expression of 84 stress and toxicity-related genes was profiled in lung tissue and bronchoalveolar lavage cells using real-time quantitative PCR arrays, and in vitro assays were performed to measure the oxidative burst response and phagocytosis by lung macrophages. Results from this study determined that exposure to WNiCo and WNiFe induces pulmonary inflammation and altered expression of genes associated with oxidative and metabolic stress and toxicity. Inhalation exposure to both HMTAs likely causes lung injury by inducing macrophage activation, neutrophilia, and the generation of toxic oxygen radicals.

  14. Texture and hydride orientation relationship of Zircaloy-4 fuel clad tube during its fabrication for pressurized heavy water reactors

    Science.gov (United States)

    Vaibhaw, Kumar; Rao, S. V. R.; Jha, S. K.; Saibaba, N.; Jayaraj, R. N.

    2008-12-01

    Zircaloy-4 material is used for cladding tube in pressurized heavy water reactors (PHWRs) of 220 MWe and 540 MWe capacity in India. These tubes are fabricated by using various combinations of thermo-mechanical processes to achieve desired mechanical and corrosion properties. Cladding tube develops crystallographic texture during its fabrication, which has significant influence on its in-reactor performance. Due to radiolytic decomposition of water Zircaloy-4 picks-up hydrogen. This hydrogen in excess of its maximum solubility in reactor operating condition (˜300 °C), precipitates as zirconium hydrides causing embrittlement of cladding tube. Hydride orientation in the radial direction of the tube limits the service life and lowers the fuel burn-up in reactor. The orientation of the hydride primarily depends on texture developed during fabrication. A correlation between hydride orientation ( F n) with the texture in the tube during its fabrication has been developed using a second order polynomial. The present work is aimed at quantification and correlation of texture evolved in Zircaloy-4 cladding tube using Kearn's f-parameter during its fabrication process.

  15. Texture and hydride orientation relationship of Zircaloy-4 fuel clad tube during its fabrication for pressurized heavy water reactors

    Energy Technology Data Exchange (ETDEWEB)

    Vaibhaw, Kumar [Nuclear Fuel Complex, ECIL Post, Hyderabad 500 062 (India)], E-mail: krvaibhaw@yahoo.co.in; Rao, S.V.R.; Jha, S.K.; Saibaba, N.; Jayaraj, R.N. [Nuclear Fuel Complex, ECIL Post, Hyderabad 500 062 (India)

    2008-12-15

    Zircaloy-4 material is used for cladding tube in pressurized heavy water reactors (PHWRs) of 220 MWe and 540 MWe capacity in India. These tubes are fabricated by using various combinations of thermo-mechanical processes to achieve desired mechanical and corrosion properties. Cladding tube develops crystallographic texture during its fabrication, which has significant influence on its in-reactor performance. Due to radiolytic decomposition of water Zircaloy-4 picks-up hydrogen. This hydrogen in excess of its maximum solubility in reactor operating condition ({approx}300 deg. C), precipitates as zirconium hydrides causing embrittlement of cladding tube. Hydride orientation in the radial direction of the tube limits the service life and lowers the fuel burn-up in reactor. The orientation of the hydride primarily depends on texture developed during fabrication. A correlation between hydride orientation (F{sub n}) with the texture in the tube during its fabrication has been developed using a second order polynomial. The present work is aimed at quantification and correlation of texture evolved in Zircaloy-4 cladding tube using Kearn's f-parameter during its fabrication process.

  16. Evaluation of Titanium Alloys Fabricated Using Rapid Prototyping Technologies—Electron Beam Melting and Laser Beam Melting

    Directory of Open Access Journals (Sweden)

    Toru Okabe

    2011-10-01

    Full Text Available This study characterized properties of Ti-6Al-4V ELI (extra low interstitial, ASTM grade 23 specimens fabricated by a laser beam melting (LBM and an electron beam melting (EBM system for dental applications. Titanium alloy specimens were made into required size and shape for each standard test using fabrication methods. The LBM specimens were made by an LBM machine utilizing 20 µm of Ti-6Al-4V ELI powder. Ti-6Al-4V ELI specimens were also fabricated by an EBM using 40 µm of Ti-6Al-4V ELI powder (average diameter, 40 µm: Arcam ABÒ in a vacuum. As a control, cast Ti-6Al-4V ELI specimens (Cast were made using a centrifugal casting machine in an MgO-based mold. Also, a wrought form of Ti-6Al-4V ELI (Wrought was used as a control. The mechanical properties, corrosion properties and grindability (wear properties were evaluated and data was analyzed using ANOVA and a non-parametric method (α = 0.05. The strength of the LBM and wrought specimens were similar, whereas the EBM specimens were slightly lower than those two specimens. The hardness of both the LBM and EBM specimens was similar and slightly higher than that of the cast and wrought alloys. For the higher grindability speed at 1,250 m/min, the volume loss of Ti64 LBM and EBM showed no significant differences among all the fabrication methods. LBM and EBM exhibited favorable results in fabricating dental appliances with excellent properties as found for specimens made by other fabricating methods.

  17. Evaluation of Titanium Alloys Fabricated Using Rapid Prototyping Technologies—Electron Beam Melting and Laser Beam Melting

    Science.gov (United States)

    Koike, Mari; Greer, Preston; Owen, Kelly; Lilly, Guo; Murr, Lawrence E.; Gaytan, Sara M.; Martinez, Edwin; Okabe, Toru

    2011-01-01

    This study characterized properties of Ti-6Al-4V ELI (extra low interstitial, ASTM grade 23) specimens fabricated by a laser beam melting (LBM) and an electron beam melting (EBM) system for dental applications. Titanium alloy specimens were made into required size and shape for each standard test using fabrication methods. The LBM specimens were made by an LBM machine utilizing 20 µm of Ti-6Al-4V ELI powder. Ti-6Al-4V ELI specimens were also fabricated by an EBM using 40 µm of Ti-6Al-4V ELI powder (average diameter, 40 µm: Arcam AB®) in a vacuum. As a control, cast Ti-6Al-4V ELI specimens (Cast) were made using a centrifugal casting machine in an MgO-based mold. Also, a wrought form of Ti-6Al-4V ELI (Wrought) was used as a control. The mechanical properties, corrosion properties and grindability (wear properties) were evaluated and data was analyzed using ANOVA and a non-parametric method (α = 0.05). The strength of the LBM and wrought specimens were similar, whereas the EBM specimens were slightly lower than those two specimens. The hardness of both the LBM and EBM specimens was similar and slightly higher than that of the cast and wrought alloys. For the higher grindability speed at 1,250 m/min, the volume loss of Ti64 LBM and EBM showed no significant differences among all the fabrication methods. LBM and EBM exhibited favorable results in fabricating dental appliances with excellent properties as found for specimens made by other fabricating methods. PMID:28824107

  18. Evaluation of Titanium Alloys Fabricated Using Rapid Prototyping Technologies-Electron Beam Melting and Laser Beam Melting.

    Science.gov (United States)

    Koike, Mari; Greer, Preston; Owen, Kelly; Lilly, Guo; Murr, Lawrence E; Gaytan, Sara M; Martinez, Edwin; Okabe, Toru

    2011-10-10

    This study characterized properties of Ti-6Al-4V ELI (extra low interstitial, ASTM grade 23) specimens fabricated by a laser beam melting (LBM) and an electron beam melting (EBM) system for dental applications. Titanium alloy specimens were made into required size and shape for each standard test using fabrication methods. The LBM specimens were made by an LBM machine utilizing 20 µm of Ti-6Al-4V ELI powder. Ti-6Al-4V ELI specimens were also fabricated by an EBM using 40 µm of Ti-6Al-4V ELI powder (average diameter, 40 µm: Arcam AB(Ò)) in a vacuum. As a control, cast Ti-6Al-4V ELI specimens (Cast) were made using a centrifugal casting machine in an MgO-based mold. Also, a wrought form of Ti-6Al-4V ELI (Wrought) was used as a control. The mechanical properties, corrosion properties and grindability (wear properties) were evaluated and data was analyzed using ANOVA and a non-parametric method (α = 0.05). The strength of the LBM and wrought specimens were similar, whereas the EBM specimens were slightly lower than those two specimens. The hardness of both the LBM and EBM specimens was similar and slightly higher than that of the cast and wrought alloys. For the higher grindability speed at 1,250 m/min, the volume loss of Ti64 LBM and EBM showed no significant differences among all the fabrication methods. LBM and EBM exhibited favorable results in fabricating dental appliances with excellent properties as found for specimens made by other fabricating methods.

  19. Comparative study of the microstructures and mechanical properties of direct laser fabricated and arc-melted Al{sub x}CoCrFeNi high entropy alloys

    Energy Technology Data Exchange (ETDEWEB)

    Joseph, Jithin, E-mail: jithin@deakin.edu.au [Institute for Frontier Materials, Deakin University, Waurn Ponds 3216 (Australia); Jarvis, Tom; Wu, Xinhua [Monash Centre for Additive Manufacturing, Monash University, Clayton 3168 (Australia); Stanford, Nicole; Hodgson, Peter; Fabijanic, Daniel Mark [Institute for Frontier Materials, Deakin University, Waurn Ponds 3216 (Australia)

    2015-05-01

    High entropy alloys (HEA) are a relatively new metal alloy system that have promising potential in high temperature applications. These multi-component alloys are typically produced by arc-melting, requiring several remelts to achieve chemical homogeneity. Direct laser fabrication (DLF) is a rapid prototyping technique, which produces complex components from alloy powder by selectively melting micron-sized powder in successive layers. However, studies of the fabrication of complex alloys from simple elemental powder blends are sparse. In this study, DLF was employed to fabricate bulk samples of three alloys based on the Al{sub x}CoCrFeNi HEA system, where x was 0.3, 0.6 and 0.85 M fraction of Al. This produced FCC, FCC/BCC and BCC crystal structures, respectively. Corresponding alloys were also produced by arc-melting, and all microstructures were characterised and compared longitudinal and transverse to the build/solidification direction by x-ray diffraction, glow discharge optical emission spectroscopy and scanning electron microscopy (EDX and EBSD). Strong similarities were observed between the single phase FCC and BCC alloys produced by both techniques, however the FCC/BCC structures differed significantly. This has been attributed to a difference in the solidification rate and thermal gradient in the melt pool between the two different techniques. Room temperature compression testing showed very similar mechanical behaviour and properties for the two different processing routes. DLF was concluded to be a successful technique to manufacture bulk HEA's.

  20. Compound fabrication technology of semi-solid billet of Al-Si alloy based on SIMA method

    Institute of Scientific and Technical Information of China (English)

    XUE Ke-min; MI Guang-bao; WANG Qing-rui

    2006-01-01

    Based on SIMA, the Al-Si alloy semi-solid billets were successfully fabricated by means of strain inducement and isothermal treatment for AlSi9Mg poured in the range of near-liquidus. Through orthogonal test, the effects of combination action of near-liquidus casting, strain inducement and isothermal treatment on the morphology of primary α-Al phase of AlSi9Mg close to eutectic point were investigated, and the optimal match relation between the processing parameters of solidification, deformation parameters of strain inducement, processing parameters of isothermal treatment and microstructure parameters of semi-solid alloy was established. The results indicate that compared with the single near-liquidus casting or SIMA, the microstructure of primary α-Al phase in AlSi9Mg alloy prepared by compound fabrication process is more homogeneous, with more globular and finer particles,which has average grain size of 40-50 μm and shape factor of greater than 0.75. After holding at 605 ℃ for 30-40 min under a certain cooling rate, increased deformation volume in SIMA benefits the refinement of the grain and the improvement of the morphology for primary phase.

  1. LOW TEMPERATURE THERMAL DEBINDING BEHAVIOR OF WAX-BASED MULTI-COMPONENT BINDER FOR TUNGSTEN HEAVY ALLOY

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    To control the defects in thermal debinding stage, low temperature thermal debinding behavior of wax in the multi-component binder for tungsten heavy alloy was studied. The wax burnout temperature is below 250 ℃, at which the defects mainly occur. The debinding rate is controlled by the diffusion of wax in the polymer to the inner surface of pores and then to the external environment. The experiment proved the amount of removed wax as an exponential function of time, the reciprocal sample thickness and temperature coeffcient.

  2. Mechanical Properties of Refractory High Entropy Alloys Fabricated by Powder Processing

    Energy Technology Data Exchange (ETDEWEB)

    Kuk, Seoung Woo; Kim, Ki Hwan [Korea Atomic Energy Research Institute, Yuseong, Daejeon (Korea, Republic of); Lim, Woo Jin; Kang, Byung Chul; Hong, Soon Hyung; Ryu, Ho Jin [KAIST, Daejeon (Korea, Republic of)

    2015-10-15

    The effects of high configurational entropy, lattice distortion and sluggish diffusion are attributed to the distinguishable behavior of high entropy alloys. The structural applications of high entropy alloys are also promising in advanced nuclear energy systems for nuclear fission and fusion applications. Because of the randomly occupied lattice points by atoms with different atomic radius, lattice distortions and local atomic level strain were developed. The local lattice distortions influence the mechanical properties of high entropy alloys. The strengthening of high entropy alloys is attributed to the lattice distortions and local atomic level strain that increase the resistance to the dislocation motion. Some high entropy alloys exhibit remarkable irradiation resistance. Nagase et al. reported that the Conference alloy was irradiation resistant up to 40 dpa. Ega mi proposed that the irradiation defects can be self-healed because the recrystallization happens more easily in high entropy alloys. The mechanically alloyed and sintered samples have a much smaller grain size than that in cast high entropy alloys.

  3. Microstructure, thermal properties, and corrosion behaviors of FeSiBAlNi alloy fabricated by mechanical alloying and spark plasma sintering

    Science.gov (United States)

    Wang, Hong-lei; Gao, Tai-xiu; Niu, Jia-zheng; Shi, Pei-jian; Xu, Jing; Wang, Yan

    2016-01-01

    An equiatomic FeSiBAlNi amorphous high-entropy alloy (HEA) was fabricated by mechanical alloying (MA). A fully amorphous phase was obtained in the FeSiBAlNi HEA after 240 h of MA. The bulk FeSiBAlNi samples were sintered by spark plasma sintering (SPS) at 520 and 1080°C under a pressure of 80 MPa. The sample sintered at 520°C exhibited an amorphous composite structure comprising solid-solution phases (body-centered cubic (bcc) and face-centered cubic (fcc) phases). When the as-milled amorphous HEA was consolidated at 1080°C, another fcc phase appeared and the amorphous phase disappeared. The sample sintered by SPS at 1080°C exhibited a slightly higher melting temperature compared with those of the as-milled alloy and the bulk sample sintered at 520°C. The corrosion behaviors of the as-sintered samples were investigated by potentiodynamic polarization measurements and immersion tests in seawater solution. The results showed that the HEA obtained by SPS at 1080°C exhibited better corrosion resistance than that obtained by SPS at 520°C.

  4. Microstructure, thermal properties, and corrosion behaviors of FeSiBAlNi alloy fabricated by mechanical alloying and spark plasma sintering

    Institute of Scientific and Technical Information of China (English)

    Hong-lei Wang; Tai-xiu Gao; Jia-zheng Niu; Pei-jian Shi; Jing Xu; Yan Wang

    2016-01-01

    An equiatomic FeSiBAlNi amorphous high-entropy alloy (HEA) was fabricated by mechanical alloying (MA). A fully amorphous phase was obtained in the FeSiBAlNi HEA after 240 h of MA. The bulk FeSiBAlNi samples were sintered by spark plasma sintering (SPS) at 520 and 1080°C under a pressure of 80 MPa. The sample sintered at 520°C exhibited an amorphous composite structure comprising solid-solution phases (body-centered cubic (bcc) and face-centered cubic (fcc) phases). When the as-milled amorphous HEA was consoli-dated at 1080°C, another fcc phase appeared and the amorphous phase disappeared. The sample sintered by SPS at 1080°C exhibited a slightly higher melting temperature compared with those of the as-milled alloy and the bulk sample sintered at 520°C. The corrosion behav-iors of the as-sintered samples were investigated by potentiodynamic polarization measurements and immersion tests in seawater solution. The results showed that the HEA obtained by SPS at 1080°C exhibited better corrosion resistance than that obtained by SPS at 520°C.

  5. Neutron diffraction analyses of U-(6-10 wt.%)Mo alloy powders fabricated by centrifugal atomization

    Energy Technology Data Exchange (ETDEWEB)

    Park, Jong Man [Advanced Fuel Technology Development Division, Korea Atomic Energy Research Institute, 150 Deokjin-dong, Yuseong, Daejeon 305-353 (Korea, Republic of); Ryu, Ho Jin, E-mail: hjryu@kaeri.re.k [Advanced Fuel Technology Development Division, Korea Atomic Energy Research Institute, 150 Deokjin-dong, Yuseong, Daejeon 305-353 (Korea, Republic of); Kim, Ki Hwan; Lee, Don Bae; Lee, Yoon Sang [Advanced Fuel Technology Development Division, Korea Atomic Energy Research Institute, 150 Deokjin-dong, Yuseong, Daejeon 305-353 (Korea, Republic of); Lee, Jeong Soo; Seong, Baek Seok [Neutron Science Division, Korea Atomic Energy Research Institute, 150 Deokjin-dong, Yuseong, Daejeon 305-353 (Korea, Republic of); Kim, Chang Kyu [Advanced Fuel Technology Development Division, Korea Atomic Energy Research Institute, 150 Deokjin-dong, Yuseong, Daejeon 305-353 (Korea, Republic of); Cornen, Marilyne [INSA de Rennes, UMR CNRS 6226 Sciences Chimiques de Rennes/Chimie-Metallurgie, 20 Avenue des Buttes de Coesmes, 35043 Rennes Cedex (France)

    2010-02-15

    Lattice parameters of U-(6-10 wt.%)Mo alloy powders fabricated by a centrifugal atomization technique were measured by neutron diffraction analyses. A micro-segregation of Mo at cell boundaries was observed in the centrifugally atomized U-Mo alloy powders with varying Mo content. Lattice parameters of gamma phases decrease linearly with the increasing Mo content. By separating the overlapped diffraction peaks from cell boundaries and cell interior, lattice parameters and Mo contents of each region were calculated. The Mo content at cell boundaries is about 2-5 at.% lower than that in the cell interior and the lattice parameters for the cell boundaries are higher than those for the cell interior of the atomized U-Mo powder.

  6. Neutron diffraction analyses of U-(6-10 wt.%)Mo alloy powders fabricated by centrifugal atomization

    Science.gov (United States)

    Park, Jong Man; Ryu, Ho Jin; Kim, Ki Hwan; Lee, Don Bae; Lee, Yoon Sang; Lee, Jeong Soo; Seong, Baek Seok; Kim, Chang Kyu; Cornen, Marilyne

    2010-02-01

    Lattice parameters of U-(6-10 wt.%)Mo alloy powders fabricated by a centrifugal atomization technique were measured by neutron diffraction analyses. A micro-segregation of Mo at cell boundaries was observed in the centrifugally atomized U-Mo alloy powders with varying Mo content. Lattice parameters of gamma phases decrease linearly with the increasing Mo content. By separating the overlapped diffraction peaks from cell boundaries and cell interior, lattice parameters and Mo contents of each region were calculated. The Mo content at cell boundaries is about 2-5 at.% lower than that in the cell interior and the lattice parameters for the cell boundaries are higher than those for the cell interior of the atomized U-Mo powder.

  7. Fabrication of AgAu alloy-TiO2 core-shell nanoparticles and their photocatalytic properties

    Science.gov (United States)

    Zhang, Xiao-yu; Yuan, Shu-long; Yuan, Yu-zhen; Li, Xue

    2015-01-01

    In this paper, for improving the photocatalytic efficiency of titania (TiO2) nanoparticles (NPs), AgAu alloy-TiO2 core-shell NPs are fabricated via a sol-gel (SG) process in the presence of AgAu alloy NPs with block copolymer shells as templates. The photocatalytic activities of the AgAu-TiO2 NPs on the photodecomposition of methylene blue (MB) are investigated. The AgAu-TiO2 composite NPs coated with 5.0% titania related to block copolymers show higher photocatalytic activity than the other samples in which the titania contents are larger than 5.0%. The results indicate that the increase of the thickness of the TiO2 shell leads to the decrease of the photocatalytic activity.

  8. Optimized Compositional Design and Processing-Fabrication Paths for Larger Heats of Nanostructured Ferritic Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Odette, G. Robert [Univ. of California, Santa Barbara, CA (United States)

    2017-02-06

    The objective of this work was to characterize the alloy 14YWT-PM2, which is an extruded and cross-rolled precursor alloy to a large heat of 14YWT being produced using an alternative processing path that incorporates Y during gas atomization process.

  9. Comparison and evaluation of marginal and internal gaps in cobalt-chromium alloy copings fabricated using subtractive and additive manufacturing.

    Science.gov (United States)

    Kim, Dong-Yeon; Kim, Ji-Hwan; Kim, Hae-Young; Kim, Woong-Chul

    2017-06-26

    To evaluate the marginal and internal gaps of cobalt-chromium (Co-Cr) alloy copings fabricated using subtractive and additive manufacturing. A study model of an abutment tooth 46 was prepared by a 2-step silicone impression with dental stone. Fifteen stereolithography files for Co-Cr alloy copings were compiled using a model scanner and dental CAD software. Using the lost wax (LW), wax block (WB), soft metal block (SMB), microstereolithography (μ-SLA), and selected laser melting (SLM) techniques, 15 Co-Cr alloy copings were fabricated per group. The marginal and internal gaps of these Co-Cr alloy copings were measured using a digital microscope (160×), and the data obtained were analyzed using the non-parametric Kruskal-Wallis H-test and post-hoc Mann-Whitney U-test with Bonferroni correction. The mean values of the marginal, axial wall, and occlusal gaps were 91.8, 83.4, and 163μm in the LW group; 94.2, 77.5, and 122μm in the WB group; 60.0, 79.4, and 90.8μm in the SMB group; 154, 72.4, and 258μm in the μ-SLA group; and 239, 73.6, and 384μm in the SLM group, respectively. The differences in the marginal and occlusal gaps between the 5 groups were statistically significant (P<.05). The marginal gaps of the LW, WB, and SMB groups were within the clinically acceptable limit, but further improvements in the μ-SLA and SLM approaches may be required prior to clinical implementation. Copyright © 2017 Japan Prosthodontic Society. Published by Elsevier Ltd. All rights reserved.

  10. In vitro biocompatibility of Ti-Mg alloys fabricated by direct current magnetron sputtering.

    Science.gov (United States)

    Hieda, Junko; Niinomi, Mitsuo; Nakai, Masaaki; Cho, Ken

    2015-09-01

    Ti-xMg (x=17, 33, and 55 mass%) alloy films, which cannot be prepared by conventional melting processes owing to the absence of a solid-solution phase in the phase diagram, were prepared by direct current magnetron sputtering in order to investigate their biocompatibility. Ti and Mg films were also prepared by the same process for comparison. The crystal structures were examined by X-ray diffraction (XRD) analysis and the surfaces were analyzed by X-ray photoelectron spectroscopy. The Ti, Ti-xMg alloy, and Mg films were immersed in a 0.9% NaCl solution at 310 K for 7d to evaluate the dissolution amounts of Ti and Mg. In addition, to evaluate the formation ability of calcium phosphate in vitro, the Ti, Ti-xMg alloy, and Mg films were immersed in Hanks' solution at 310 K for 30 d. Ti and Mg form solid-solution alloys because the peaks attributed to pure Ti and Mg do not appear in the XRD patterns of any of the Ti-xMg alloy films. The surfaces of the Ti-17 Mg alloy and Ti-33 Mg alloy films contain Ti oxides and MgO, whereas MgO is the main component of the surface oxide of the Ti-55 Mg alloy and Mg films. The dissolution amounts of Ti from all films are below or near the detection limit of inductively coupled plasma-optical emission spectroscopy. On the other hand, the Ti-17 Mg alloy, Ti-33 Mg alloy, Ti-55 Mg alloy, and Mg films exhibit Mg dissolution amounts of approximately 2.5, 1.4, 21, and 41 μg/cm(2), respectively. The diffraction peaks attributed to calcium phosphate are present in the XRD patterns of the Ti-33 Mg alloy, Ti-55 Mg alloy, and Mg films after the immersion in Hanks' solution. Spherical calcium phosphate particles precipitate on the surface of the Ti-33 Mg film. However, many cracks are observed in the Ti-55 Mg film, and delamination of the film occurs after the immersion in Hanks' solution. The Mg film is dissolved in Hanks' solution and calcium phosphate particles precipitate on the glass substrate. Consequently, it is revealed that the Ti-33 Mg

  11. Fabrication using a levitation melting method of V-4Cr-4Ti-Si-Al-Y alloys and their mechanical properties

    Science.gov (United States)

    Chuto, Toshinori; Satou, Manabu; Hasegawa, Akira; Abe, Katsunori; Nagasaka, Takuya; Muroga, Takeo

    2002-12-01

    Reduction of interstitial impurities such as O and N is a potential method to improve various properties of vanadium alloys. It was shown that addition of Si, Al and Y was useful to reduce the oxygen concentration and to improve post-irradiation ductility at relatively low temperatures for V-Cr-Ti alloys. Several 2.5 kg alloys of V-4Cr-4Ti-Si-Al-Y type were fabricated by using a levitation melting method. Charpy impact test by an instrumented testing machine has been conducted using miniaturized specimens. Tensile tests have been carried out before and after neutron irradiation. The miniaturized specimens were irradiated up to 8×10 22 n/m 2 ( E>1 MeV) at 290 °C in Japan Materials Testing Reactor. By adopting a levitation melting method, high-purity kg-scale ingots of V-4Cr-4Ti-Si-Al-Y alloys with ˜80 ppm C, <170 ppm O and ˜110 ppm N were obtained. The V-4Cr-4Ti-0.1Si-0.1Al-0.1Y alloy fabricated in this study showed good impact properties compared with a previous laboratory-scale alloy. This alloy showed good tensile properties even after neutron irradiation at 290 °C. Levitation melting can be adopted to produce large ingots of V-Cr-Ti-Si-Al-Y type alloys by controlling the amount of yttrium addition. In this study, the technology for fabrication of high-purity kg-scale ingots of V-4Cr-4Ti-Si-Al-Y alloy has been demonstrated, and has made it possible to investigate systematically various properties of the alloy.

  12. Facile fabrication of hydrophobic surfaces on mechanically alloyed-Mg/HA/TiO{sub 2}/MgO bionanocomposites

    Energy Technology Data Exchange (ETDEWEB)

    Khalajabadi, Shahrouz Zamani [Medical Devices and Technology Group (MEDITEG), Faculty of Biosciences and Medical Engineering, Universiti Teknologi Malaysia, 81310 Johor Bahru, Johor (Malaysia); Abdul Kadir, Mohammed Rafiq, E-mail: rafiq@biomedical.utm.my [Medical Devices and Technology Group (MEDITEG), Faculty of Biosciences and Medical Engineering, Universiti Teknologi Malaysia, 81310 Johor Bahru, Johor (Malaysia); Izman, Sudin; Mohd Yusop, Mohd Zamri [Department of Materials, Manufacturing and Industrial Engineering, Faculty of Mechanical Engineering, Universiti Teknologi Malaysia, 81310 Johor Bahru, Johor (Malaysia)

    2015-01-01

    Highlights: • Mg/HA/TiO{sub 2}-based nanocomposite was produced using mechanical alloying. • The hydrophobic surface coverage was fabricated on the mechanical alloyed samples by annealing. • The morphological characteristics, phase evolution and wettability of nanocomposites and the hydrophobic surface coverage were investigated. • The activation energies and reaction kinetic of the powder mixture of nanocomposites were calculated. - Abstract: The effect of mechanical alloying and post-annealing on the phase evolution, microstructure, wettability and thermal stability of Mg–HA–TiO{sub 2}–MgO composites was investigated in this study. Phase evolution and microstructure analysis were performed using X-ray diffraction, field-emission scanning electron microscopy, transmission electron microscopy and atomic force microscopy, as well as the wettability determined by contact angle measurements with SBF. The 16-h mechanical alloying resulted in the formation of MgTiO{sub 3}, CaTiO{sub 3}, Mg{sub 3}(PO{sub 4}){sub 2} and Mg(OH){sub 2} phases and a decrease in wettability of the nanocomposites. A hydrophobic film with hierarchical structures comprising nanoflakes of MgTiO{sub 3}, nano-cuboids of CaTiO{sub 3}, microspheres of Mg{sub 3}(PO{sub 4}){sub 2} and Mg(OH){sub 2} was successfully constructed on the surface of the Mg-based nanocomposites substrates as a result of the post-annealing process. After 1-h annealing at 630 °C, the synthesized hydrophobic surface on the nanocomposite substrates decreased the wettability, as the 8-h-mechanically alloyed samples exhibited a contact angle close to 93°. The formation activation energies and reaction kinetics of the powder mixture were investigated using differential thermal analysis and thermal gravimetric analysis. The released heat, weight loss percentage and reaction kinetics increased, while the formation activation energies of the exothermic reactions decreased following an increase in the milling time.

  13. Development of CANDU advanced fuel fabrication technology - A development of amorphous alloys for the solder of nuclear reactor materials

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jai Young; Lee, Ki Young; Kim, Yoon Kee; Jung, Jae Han; Yu, Ji Sang; Kim, Hae Yeol; Han, Young Su [Korea Advanced Institute of Science and Technology, Taejon (Korea, Republic of)

    1996-07-01

    In the case of advanced CANDU fuel being useful in future, the fabrication processes for soundness insurance of a improved nuclear fuel bundle must be developed at the same time because it have three times combustibility as existing fuel. In particular, as the improved nuclear fuel bundle in which a coated layer thickness is thinner than existing that, firmity of a joint part is very important. Therefore, we need to develop a joint technique using new solder which can settle a potential problem in current joining method. As the Zr-Be alloy system and the Ti-Be system are composed with the elements having high neutron permeability, they are suitable for joint of nuclear fuel pack. The various compositions Zr-Be and Ti-Be binary metallic glass alloys were applicable to the joining the nuclear fuel bundles. The thickness of joint layer using the Zr{sub 1-x} Be{sub x} amorphous ribbon as a solder is thinner than that using physical vapor deposited Be. Among the Zr{sub 1-x} Be{sub x} amorphous binary alloys, Zr{sub 0.7} Be{sub 0.3} binary alloy is the most appropriated for joint of nuclear fuel bundle because its joint layer is smooth and thin due to low degree of Be diffusion. The microstructures of brazed layer using Ti{sub 1-y} Be{sub y} alloy, however, a solid-solution layer composed with Zr and Ti is formed toward the Zr cladding sheath and many of Zr is detected in the joint lever. 20 refs., 8 tabs., 23 figs. (author)

  14. A novel method combining additive manufacturing and alloy infiltration for NdFeB bonded magnet fabrication

    Science.gov (United States)

    Li, Ling; Tirado, Angelica; Conner, B. S.; Chi, Miaofang; Elliott, Amy M.; Rios, Orlando; Zhou, Haidong; Paranthaman, M. Parans

    2017-09-01

    In this paper, binder jetting additive manufacturing technique is employed to fabricate NdFeB isotropic bonded magnets, followed by an infiltration process with low-melting point eutectic alloys [i.e., Nd3Cu0.25Co0.75 (NdCuCo) and Pr3Cu0.25Co0.75 (PrCuCo)]. Densification and mechanical strength improvement are achieved for the as-printed porous part. Meanwhile, the intrinsic coercivity Hci is enhanced from 732 to 1345 kA/m and 1233 kA/m after diffusion of NdCuCo and PrCuCo, respectively. This study presents a novel method for fabricating complex-shaped bonded magnets with promising mechanical and magnetic properties.

  15. Near Net Shape Fabrication Technology for Shape Memory Alloy Components Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This STTR Phase I effort proposes to develop an innovative, affordable processing route for larger-sized shape memory alloy (SMA) components. Despite significant...

  16. Fabrication of a maxillary posterior fixed partial denture with a type 4 gold alloy and a dual-polymerizing indirect composite.

    Science.gov (United States)

    Matsumura, Hideo; Mori, Shuichi; Tanoue, Naomi

    2008-03-01

    The aim of the present study was to design and fabricate a maxillary posterior fixed partial denture (FPD) made of a type 4 gold alloy and an indirect composite. Unlike the conventional framework design of a resin veneered restoration, cut-back was extended approximately 1/4 to 1/3 width in the occlusal table of the buccal cusp. Multiple retentive beads 150-200 mum in diameter were placed on the metal surface to be veneered. The gold alloy was cast in a cristobalite mold using a centrifugal casting machine. The cut surface with the retentive beads was air-abraded with alumina, and a priming agent (Alloy Primer) that contained triazine dithione monomer (VTD) was applied. A tooth-colored veneer was then fabricated with a highly loaded light- and heat-cured composite material (Estenia). This design and procedure can be applied as a standardized laboratory technique for fabrication of maxillary posterior restorations and FPDs.

  17. One step phase separation process to fabricate superhydrophobic PVC films and its corrosion prevention for AZ91D magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Na; Li, Jicheng; Bai, Ningning; Xu, Lan; Li, Qing, E-mail: liqingswu@163.com

    2016-07-15

    Graphical abstract: - Highlights: • Independent superhydrophobic polyvinyl chloride (PVC) film was prepared by phase separation process. • The superhydrophobic PVC film showed excellent stability in acid, alkali and salt corrosive solutions. • This film was prepared on magnesium surface protecting it from corrosion. • This method was simple and universal. - Abstract: A one step, simple fabrication method to prepare independent superhydrophobic polyvinyl chloride (PVC) coating is reported in this paper. The rough surface structure and low surface energy could be simply obtained only by a phase separation process. The independent PVC superhydrophobic film was also applied on AZ91D magnesium alloy. Scanning electron microscopy (SEM), water contact angle measurements, electrochemical test and adhesion tests have been performed to characterize the surface morphology, wettability, anti-corrosion and adhesion strength of independent PVC film and superhydrophobic magnesium alloy respectively. The results indicated that whether it was the PVC film or superhydrophobic magnesium, they show static contact angles higher than 150°, excellent anti-corrosion effect and adhesion strength. We believed that the presented method could provide a straightforward and simple route to fabricate low-cost and anti-corrosion coating on various substrate materials. Moreover, this one step process may find potential application in the field of industry because of its simplicity and universality.

  18. Fabrication and heat treatment of high strength Al-Cu-Mg alloy processed using selective laser melting

    Science.gov (United States)

    Zhang, Hu; Zhu, Haihong; Nie, Xiaojia; Qi, Ting; Hu, Zhiheng; Zeng, Xiaoyan

    2016-04-01

    The proposed paper illustrates the fabrication and heat treatment of high strength Al-Cu-Mg alloy produced by selective laser melting (SLM) process. Al-Cu-Mg alloy is one of the heat treatable aluminum alloys regarded as difficult to fusion weld. SLM is an additive manufacturing technique through which components are built by selectively melting powder layers with a focused laser beam. The process is characterized by short laser-powder interaction times and localized high heat input, which leads to steep thermal gradients, rapid solidification and fast cooling. In this research, 3D Al-Cu-Mg parts with relative high density of 99.8% are produced by SLM from gas atomized powders. Room temperature tensile tests reveal a remarkable mechanical behavior: the samples show yield and tensile strengths of about 276 MPa and 402 MPa, respectively, along with fracture strain of 6%. The effect of solution treatment on microstructure and related tensile properties is examined and the results demonstrate that the mechanical behavior of the SLMed Al-Cu-Mg samples can be greatly enhanced through proper heat treatment. After T4 solution treatment at 540°C, under the effect of precipitation strengthening, the tensile strength and the yield strength increase to 532 MPa and 338 MPa, respectively, and the elongation increases to 13%.

  19. Mechanical properties and microstructure of Fe3Al intermetallics fabricated by mechanical alloying and spark plasma sintering

    Institute of Scientific and Technical Information of China (English)

    HE Qing; JIA Cheng-chang; MENG Jie

    2006-01-01

    Fabrication technology and mechanical properties of the Fe3Al based alloys were studied by spark plasma sintering from elemental powders (Fe-30Al, volume fraction, %) and mechanically alloying powders. The mechanically alloying powders were processed by the high-energy ball milling the elemental mixture powders with the milling time of 5, 8 and 10 min, respectively. The spark plasma sintering process was performed under the pressure of 50 MPa at 1 050 ℃ for 5 min. The phase identification by X-ray diffraction presents the Fe reacts with Al completely during the processing time. The samples are nearly full density (e.g. the relative density of sinter of raw powder is 99%). The microstructure was observed by TEM. The mechanical properties were tested by three-point bending at room temperature in air. The results show that the mechanical properties are better (e.g. bend strength of 1 500 MPa ) than those of the ordinary Fe3Al casting.

  20. Fe-15Ni-13Cr austenitic stainless steels for fission and fusion reactor applications - Part 1: Effects of minor alloying elements on precipitate phases in melt products and implication in alloy fabrication

    Science.gov (United States)

    Lee, E. H.; Mansur, L. K.

    2000-01-01

    In an effort to develop alloys for fission and fusion reactor applications, 28Fe-15Ni-13Cr base alloys were fabricated by adding various combinations of the minor alloying elements, Mo, Ti, C, Si, P, Nb, and B. The results showed that a significant fraction of undesirable residual oxygen was removed as oxides when Ti, C, and Si were added. Accordingly, the concentrations of the latter three essential alloying elements were reduced also. Among these elements, Ti was the strongest oxide former, but the largest oxygen removal (over 80%) was observed when carbon was added alone without Ti, since gaseous CO boiled off during melting. This paper recommends an alloy melting procedure to mitigate solute losses while reducing the undesirable residual oxygen. In this work, 14 different types of precipitate phases were identified. Compositions of precipitate phases and their crystallographic data are documented. Finally, stability of precipitate phases was examined in view of Gibbs free energy of formation.

  1. Ultrafine nanoporous palladium-aluminum film fabricated by citric acid-assisted hot-water-treatment of aluminum-palladium alloy film

    Energy Technology Data Exchange (ETDEWEB)

    Harumoto, Takashi; Tamura, Yohei; Ishiguro, Takashi, E-mail: ishiguro@rs.noda.tus.ac.jp [Department of Materials Science and Technology, Tokyo University of Science, 6-3-1 Niijyuku, Katsushika-ku, Tokyo, 125-8585 (Japan)

    2015-01-15

    Hot-water-treatment has been adapted to fabricate ultrafine nanoporous palladium-aluminum film from aluminum-palladium alloy film. Using citric acid as a chelating agent, a precipitation of boehmite (aluminum oxide hydroxide, AlOOH) on the nanoporous palladium-aluminum film was suppressed. According to cross-sectional scanning transmission electron microscopy observations, the ligament/pore sizes of the prepared nanoporous film were considerably small (on the order of 10 nm). Since this fabrication method only requires aluminum alloy film and hot-water with chelating agent, the ultrafine nanoporous film can be prepared simply and environmentally friendly.

  2. Fabrication, microstructural characterization and wear characteristics of A380 alloy-alumina composites

    KAUST Repository

    Nurani, Sheikh Jaber

    2016-03-10

    To obtain better mechanical and tribological properties than aluminium alloys aluminium is reinforced with alumina particles making aluminium metal matrix composites. In this work scrap piston A380 alloy was used as the matrix alloy. Alumina particles were added by 5%, 10% and 15% into matrix alloy respectively to form desired composites by stir casting technique. Pin on disc wear testing machine with counter surface as steel disc of hardness HRC 32 and surface roughness of 0.62 μm was used to conduct the wear test. In result composites showed superior wear resistance property over A380 alloy. The effect of load, sliding speed and sliding distance on wear behaviour were also examined in this study. Wear mechanism was identified from the worn surface. Both optical and scanning electron microscope (SEM) of the composites was performed to determine the microstructures. Optical micrograph shows grain size decreases with addition of alumina particles. EDS analysis was performed to confirm the presence of α-Al matrix, primary Si particles and intermetallic. As a general method, phase compositions were analyzed by using a scanning electron microscope (SEM) equipped with an energy dispersive spectroscopy (EDS). Optical microstructures were consistent with the SEM micrographs. © 2015 IEEE.

  3. Microstructure and Mechanical Properties of Mg-Al-Ca-Nd Alloys Fabricated by Gravity Casting

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The aims of this study are to investigate the effects of Nd addition in the Mg-Al-Ca alloys on microstructure and mechanical properties. Microstructure of as-cast Mg-5Al-3Ca alloy containing Nd consists of α-Mg matrix,eutectic phase and Al-Nd rich intermetallic compound. As Nd addition was increased, α-Mg matrix morphology was changed from dendritic to equiaxed grains and average value of grain size was decreased. Nd addition to Mg-5Al-3Ca based alloys resulted in the formation of Al-Nd rich intermetallic compounds at grain boundary and α-Mg matrix grains. And these Al-Nd rich intermetallic compounds were dispersed homogeneously. In these alloys, two kinds of eutectic phases were observed, i.e. coarse irregular-shape structure at grain boundary and fine needle-shape structure in the α-Mg matrix grain. It is found that the ultimate strength showed the maximum value of 271 MPa at Mg-5Al-3Ca-2Nd alloy and elongation was decreased as the addition of Nd was increased.

  4. Bonding strength of Al/Mg/Al alloy tri-metallic laminates fabricated by hot rolling

    Indian Academy of Sciences (India)

    X P Zhang; M J Tan; T H Yang; X J Xu; J T Wang

    2011-07-01

    One of major drawbacks of magnesium alloy is its low corrosion resistance, which can be improved by using an aluminized coating. In this paper, 7075 Al/Mg–12Gd–3Y–0.5Zr/7075 Al laminated composites were produced by a hot roll bonding method. The rolling temperature was determined based on the flow stresses of Mg–12Gd–3Y–0.5Zr magnesium alloy and 7075 Al alloy at elevated temperature. The bonding strength of the laminate composites and their mechanism were studied. The effects of the reduction ratio (single pass), the rolling temperature, and the subsequent annealing on the bonding strength were also investigated. It was observed that the bonding strength increased rapidly with the reduction ratio and slightly with the rolling temperature. The bonding strength increases with the annealing time until the annealing time reaches 2 h and then decreases. The mechanical bond plays a major role in the bonding strength.

  5. Fabrication

    Directory of Open Access Journals (Sweden)

    E.M.S. Azzam

    2013-12-01

    Full Text Available In the present work, the nanoclay composites were fabricated using the synthesized poly 6-(3-aminophenoxy hexane-1-thiol, poly 8-(3-aminophenoxy octane-1-thiol and poly 10-(3-aminophenoxy decane-1-thiol surfactants with gold nanoparticles. The polymeric thiol surfactants were first assembled on gold nanoparticles and then impregnated into the clay matrix. Different spectroscopic and microscopic techniques such as X-ray diffraction (XRD, Scanning electron microscope (SEM and Transmission microscope (TEM were used to characterize the fabricated nanoclay composites. The results showed that the polymeric thiol surfactants assembled on gold nanoparticles are located in the interlayer space of the clay mineral and affected the clay structure.

  6. Localized Corrosion Behavior of Al-Si-Mg Alloys Used for Fabrication of Aluminum Matrix Composites

    Science.gov (United States)

    Pech-Canul, M. A.; Giridharagopal, R.; Pech-Canul, M. I.; Coral-Escobar, E. E.

    2013-12-01

    The relationship between microstructure and localized corrosion behavior in neutral aerated chloride solutions was investigated with SEM/EDAX, conventional electrochemical techniques, and with scanning Kelvin probe force microscopy (SKPFM) for two custom-made alloys with Si/Mg molar ratios of 0.12 and 0.49. In this order, Al3Fe, Al3Mg2, and Mg2Si intermetallics were identified in the first alloy and Al(FeMn)Si and Mg2Si particles in the second one. Anodic polarization curves and corrosion morphology showed that the alloy with higher Si/Mg molar ratio exhibited a better corrosion performance and evidence was shown that it had a more corrosion-resistant passive film. The corrosion process for both alloys in aerated 0.1 M NaCl solutions was localized around the Fe-rich intermetallics. They acted as local cathodes and produced dissolution of the aluminum matrix surrounding such particles. Mg2Si and Al3Mg2 exhibited anodic behavior. SKPFM was successfully used to map the Volta potential distribution of main intermetallics. The localized corrosion behavior was correlated with a large Volta potential difference between the Fe-rich intermetallics and the matrix. After immersion in the chloride solution, such Volta potential difference decreased.

  7. Effect of the militarily-relevant heavy metals, depleted uranium and heavy metal tungsten-alloy on gene expression in human liver carcinoma cells (HepG2).

    Science.gov (United States)

    Miller, Alexandra C; Brooks, Kia; Smith, Jan; Page, Natalie

    2004-01-01

    Depleted uranium (DU) and heavy-metal tungsten alloys (HMTAs) are dense heavy-metals used primarily in military applications. Chemically similar to natural uranium, but depleted of the higher activity 235U and 234U isotopes, DU is a low specific activity, high-density heavy metal. In contrast, the non-radioactive HMTAs are composed of a mixture of tungsten (91-93%), nickel (3-5%), and cobalt (2-4%) particles. The use of DU and HMTAs in military munitions could result in their internalization in humans. Limited data exist however, regarding the long-term health effects of internalized DU and HMTAs in humans. Both DU and HMTAs possess a tumorigenic transforming potential and are genotoxic and mutagenic in vitro. Using insoluble DU-UO2 and a reconstituted mixture of tungsten, nickel, cobalt (rWNiCo), we tested their ability to induce stress genes in thirteen different recombinant cell lines generated from human liver carcinoma cells (HepG2). The commercially available CAT-Tox (L) cellular assay consists of a panel of cell lines stably transfected with reporter genes consisting of a coding sequence for chloramphenicol acetyl transferase (CAT) under transcriptional control by mammalian stress gene regulatory sequences. DU, (5-50 microg/ml) produced a complex profile of activity demonstrating significant dose-dependent induction of the hMTIIA FOS, p53RE, Gadd153, Gadd45, NFkappaBRE, CRE, HSP70, RARE, and GRP78 promoters. The rWNiCo mixture (5-50 microg/ml) showed dose-related induction of the GSTYA, hMTIIA, p53RE, FOS, NFkappaBRE, HSP70, and CRE promoters. An examination of the pure metals, tungsten (W), nickel (Ni), and cobalt (Co), comprising the rWNiCo mixture, demonstrated that each metal exhibited a similar pattern of gene induction, but at a significantly decreased magnitude than that of the rWNiCo mixture. These data showed a synergistic activation of gene expression by the metals in the rWNiCo mixture. Our data show for the first time that DU and rWNiCo can

  8. Fabrication and characterization of anodic oxide films on a Ti-10V-2Fe-3Al titanium alloy

    Institute of Scientific and Technical Information of China (English)

    Jian-hua Liu; Jun-lan Yi; Song-mei Li; Mei Yu; Yong-zhen Xu

    2009-01-01

    Anodic oxide films of the titanium alloy Ti-10V-2Fe-3Al in ammonium tartrate electrolyte without hydrofluoric acid or fluoride were fabricated.The morphology,components,and microstructure of the films were characterized by scanning electron mi-croscopy (SEM),X-ray photoelectron spectroscopy (XPS),X-ray diffraction (XRD),and Raman spectroscopy.The results showed that the films were thick,uniform,and nontransparent.Such films exhibited sedimentary morphology,with a thickness of about 3 μm,and the pore diameters of the deposits ranged from several hundred nanometers to 1.5 μm.The films were mainly titanium dioxide.Some coke-like deposits,which may contain or be changed by OH,NH,C-C,C-O,and C=O groups,were doped in the firms.The films were mainly amorphous with a small amount of anatase and rutile phase.

  9. Fabrication of MEMS-based Micro-fluxgate Sensor with Runway-shaped Co-based Amorphous Alloy Core

    Energy Technology Data Exchange (ETDEWEB)

    Wu Shaobin; Ouyang Jun; Zuo Chao; Yu Lei; Yang Xiaofei; Chen Shi, E-mail: s_chen@sina.com [Department of Electronic Science and Technology, Huazhong University of Science and Technology, Wuhan (China)

    2011-01-01

    High-precision magnetic micro-sensor is an interdisciplinary subject of magnetic field measurement techniques and micro-electromechanical systems (MEMS) technology. A micro-fluxgate magnetic sensor based MEMS technology was designed and fabricated in this paper. This device is a micro-magnetic sensor with a symmetric construction, closed magnetic circuits and differential form. A 25{mu}m thick Fluxgate core of runway model, made by Co-based amorphous alloy, was etched by laser and pasted on the substrate accurately. Excitation coil and sensing coil of 3D solenoid structure were prepared by RF magnetron sputtering and UV-lithography. The minimum line width of the coil is 50 {mu}m. The experimental result shows that micro-fluxgate devices with the size of 5.7mmx7.1mmx60{mu}m had a stable structure.

  10. Microstructure and property of a functionally graded aluminum silicon alloy fabricated by semi-solid backward extrusion process

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Kai [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Yu, Hao, E-mail: yhzhmr@126.com [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Liu, Jun-you [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Li, Yan-xia [Department of Materials, North China Institute of Aerospace Engineering, Langfang 065000 (China); Liu, Jian; Zhang, Jia-liang [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China)

    2015-01-29

    In this paper, the microstructure and mechanical property of a graded aluminum silicon alloy were investigated and a new preparation method for the graded material was proposed. The cup-shaped sample was fabricated by the backward extrusion process during the semi-solid state of A390 cast alloy. Characteristics and distribution of the primary particles were assessed by the optical microscopy (OM), scanning electron microscopy (SEM), energy dispersive spectrum (EDS) and image analyzer software. The results showed that the content of primary Si gradually decreased from the bottom region to the upper region. The hardness and wear rate of the samples were measured to evaluate the variation in the mechanical properties corresponding to the variation in microstructure. The hardness values and wear resistance along the axis of the cup-shaped sample gradually increased from the upper region to the bottom region and from the inner region to the outer layer, respectively. The maximum average hardness value is 138.7 HB. The observations of fracture surface were analyzed by scanning electron microscopy to understand the fracture mechanism. The results also indicated that the ultimate tensile strength (UTS) of the graded material after T6 treatment are 275 MPa, increases 32.3% compared to the original backward extrusion alloy. Optical microscopy and electron probe micro-analyzer were used to study the distribution of elements and the microstructure of different intermetallic phases formed. Electron microprobe analysis (EMPA) results showed that the content of the prominent elements (Cu, Fe, Mg) in the upper region was higher than for the bottom part of the cup-shaped specimens.

  11. Fabricating a Homogeneously Alloyed AuAg Shell on Au Nanorods to Achieve Strong, Stable, and Tunable Surface Plasmon Resonances

    KAUST Repository

    Huang, Jianfeng

    2015-08-13

    Colloidal metal nanocrystals with strong, stable, and tunable localized surface plasmon resonances (SPRs) can be useful in a corrosive environment for many applications including field-enhanced spectroscopies, plasmon-mediated catalysis, etc. Here, a new synthetic strategy is reported that enables the epitaxial growth of a homogeneously alloyed AuAg shell on Au nanorod seeds, circumventing the phase segregation of Au and Ag encountered in conventional synthesis. The resulting core–shell structured bimetallic nanorods (AuNR@AuAg) have well-mixed Au and Ag atoms in their shell without discernible domains. This degree of mixing allows AuNR@AuAg to combine the high stability of Au with the superior plasmonic activity of Ag, thus outperforming seemingly similar nanostructures with monometallic shells (e.g., Ag-coated Au NRs (AuNR@Ag) and Au-coated Au NRs (AuNR@Au)). AuNR@AuAg is comparable to AuNR@Ag in plasmonic activity, but that it is markedly more stable toward oxidative treatment. Specifically, AuNR@AuAg and AuNR@Ag exhibit similarly strong signals in surface-enhanced Raman spectroscopy that are some 30-fold higher than that of AuNR@Au. When incubated with a H2O2 solution (0.5 m), the plasmonic activity of AuNR@Ag immediately and severely decayed, whereas AuNR@AuAg retained its activity intact. Moreover, the longitudinal SPR frequency of AuNR@AuAg can be tuned throughout the red wavelengths (≈620–690 nm) by controlling the thickness of the AuAg alloy shell. The synthetic strategy is versatile to fabricate AuAg alloyed shells on different shaped Au, with prospects for new possibilities in the synthesis and application of plasmonic nanocrystals.

  12. Fabrication of Ni-Ti-O nanotube arrays by anodization of NiTi alloy and their potential applications

    Science.gov (United States)

    Hang, Ruiqiang; Liu, Yanlian; Zhao, Lingzhou; Gao, Ang; Bai, Long; Huang, Xiaobo; Zhang, Xiangyu; Tang, Bin; Chu, Paul K.

    2014-12-01

    Nickel-titanium-oxide (Ni-Ti-O) nanotube arrays (NTAs) prepared on nearly equiatomic NiTi alloy shall have broad application potential such as for energy storage and biomedicine, but their precise structure control is a great challenge because of the high content of alloying element of Ni, a non-valve metal that cannot form a compact electronic insulating passive layer when anodized. In the present work, we systemically investigated the influence of various anodization parameters on the formation and structure of Ni-Ti-O NTAs and their potential applications. Our results show that well controlled NTAs can be fabricated during relatively wide ranges of the anodization voltage (5-90 V), electrolyte temperature (10-50°C) and electrolyte NH4F content (0.025-0.8 wt%) but within a narrow window of the electrolyte H2O content (0.0-1.0 vol%). Through modulating these parameters, the Ni-Ti-O NTAs with different diameter (15-70 nm) and length (45-1320 nm) can be produced in a controlled manner. Regarding potential applications, the Ni-Ti-O NTAs may be used as electrodes for electrochemical energy storage and non-enzymic glucose detection, and may constitute nanoscaled biofunctional coating to improve the biological performance of NiTi based biomedical implants.

  13. Fabrication of Ni-Ti-O nanotube arrays by anodization of NiTi alloy and their potential applications

    Science.gov (United States)

    Hang, Ruiqiang; Liu, Yanlian; Zhao, Lingzhou; Gao, Ang; Bai, Long; Huang, Xiaobo; Zhang, Xiangyu; Tang, Bin; Chu, Paul K.

    2014-01-01

    Nickel-titanium-oxide (Ni-Ti-O) nanotube arrays (NTAs) prepared on nearly equiatomic NiTi alloy shall have broad application potential such as for energy storage and biomedicine, but their precise structure control is a great challenge because of the high content of alloying element of Ni, a non-valve metal that cannot form a compact electronic insulating passive layer when anodized. In the present work, we systemically investigated the influence of various anodization parameters on the formation and structure of Ni-Ti-O NTAs and their potential applications. Our results show that well controlled NTAs can be fabricated during relatively wide ranges of the anodization voltage (5–90 V), electrolyte temperature (10–50°C) and electrolyte NH4F content (0.025–0.8 wt%) but within a narrow window of the electrolyte H2O content (0.0–1.0 vol%). Through modulating these parameters, the Ni-Ti-O NTAs with different diameter (15–70 nm) and length (45–1320 nm) can be produced in a controlled manner. Regarding potential applications, the Ni-Ti-O NTAs may be used as electrodes for electrochemical energy storage and non-enzymic glucose detection, and may constitute nanoscaled biofunctional coating to improve the biological performance of NiTi based biomedical implants. PMID:25520180

  14. Adhesive strength of medical polymer on anodic oxide nanostructures fabricated on biomedical β-type titanium alloy.

    Science.gov (United States)

    Hieda, Junko; Niinomi, Mitsuo; Nakai, Masaaki; Cho, Ken; Mohri, Tomoyoshi; Hanawa, Takao

    2014-03-01

    Anodic oxide nanostructures (nanopores and nanotubes) were fabricated on a biomedical β-type titanium alloy, Ti-29Nb-13Ta-4.6Zr alloy (TNTZ), by anodization in order to improve the adhesive strength of a medical polymer, segmented polyurethane (SPU), to TNTZ. TNTZ was anodized in 1.0M H3PO4 solution with 0.5 mass% NaF using a direct-current power supply at a voltage of 20V. A nanoporous structure is formed on TNTZ in the first stage of anodization, and the formation of a nanotube structure occurs subsequently beneath the nanoporous structure. The nanostructures formed on TNTZ by anodization for less than 3,600s exhibit higher adhesive strengths than those formed at longer anodization times. The adhesive strength of the SPU coating on the nanoporous structure formed on top of TNTZ by anodization for 1,200s improves by 144% compared to that of the SPU coating on as-polished TNTZ with a mirror surface. The adhesive strength of the SPU coating on the nanotube structure formed on TNTZ by anodization for 3,600s increases by 50%. These improvements in the adhesive strength of SPU are the result of an anchor effect introduced by the nanostructures formed by anodization. Fracture occurs at the interface of the nanoporous structure and the SPU coating layer. In contrast, in the case that SPU coating has been performed on the nanotube structure, fracture occurs inside the nanotubes.

  15. Macro-microscopic morphology and phase analysis of TiAl-based alloys sheet fabricated by EB-PVD method

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    TiAl-based alloys sheet with thickness of 0.3-0.4 mm as well as dimension of 150 mm×100 mm was fabricated successfully by using electron beam-physical vapor deposition(EB-PVD) method. The microscopic morphology and phase composition of specimens in various states were analyzed by atomic force microscope(AFM), scanning electron microscope(SEM)and X-ray diffractometer(XRD), respectively. The results indicate that the as-deposited TiAl-based alloys sheet has good surface quality and is composed of γ, α2 and τ phase. There is natural delamination inside the sheet, of which the microstructure is columnar crystal, and the component shows a gradient change along the normal direction of substrate. After the vacuum hot pressing treatment and subsequent homogenization treatment, the columnar crystal transforms into the coarse fully lamellar microstructure, the delamination phenomenon and τ phase disappear, α2 phase decreases obviously, and the composition tends to uniforrnization.

  16. A promising structure for fabricating high strength and high electrical conductivity copper alloys.

    Science.gov (United States)

    Li, Rengeng; Kang, Huijun; Chen, Zongning; Fan, Guohua; Zou, Cunlei; Wang, Wei; Zhang, Shaojian; Lu, Yiping; Jie, Jinchuan; Cao, Zhiqiang; Li, Tingju; Wang, Tongmin

    2016-02-09

    To address the trade-off between strength and electrical conductivity, we propose a strategy: introducing precipitated particles into a structure composed of deformation twins. A Cu-0.3%Zr alloy was designed to verify our strategy. Zirconium was dissolved into a copper matrix by solution treatment prior to cryorolling and precipitated in the form of Cu5Zr from copper matrix via a subsequent aging treatment. The microstructure evolutions of the processed samples were investigated by transmission electron microscopy and X-ray diffraction analysis, and the mechanical and physical behaviours were evaluated through tensile and electrical conductivity tests. The results demonstrated that superior tensile strength (602.04 MPa) and electrical conductivity (81.4% IACS) was achieved. This strategy provides a new route for balancing the strength and electrical conductivity of copper alloys, which can be developed for large-scale industrial application.

  17. Effect Of Milling Time On Microstructure Of AA6061 Composites Fabricated Via Mechanical Alloying

    OpenAIRE

    Tomiczek B.; Pawlyta M.; Adamiak M.; Dobrzański L.A.

    2015-01-01

    The aim of this work is to determine the effect of manufacturing conditions, especially milling time, on the microstructure and crystallite size of a newly developed nanostructural composite material with the aluminium alloy matrix reinforced with halloysite nanotubes. Halloysite, being a clayey mineral of volcanic origin, is characterized by high porosity and large specific surface area. Thus it can be used as an alternative reinforcement in metal matrix composite materials. In order to obta...

  18. YF-12 Lockalloy ventral fin program, volume 1. [design analysis, fabrication, and manufacturing of aircraft structures using aluminum and beryllium alloys for the lockheed YF-12 aircraft

    Science.gov (United States)

    Duba, R. J.; Haramis, A. C.; Marks, R. F.; Payne, L.; Sessing, R. C.

    1976-01-01

    Results are presented of the YF-12 Lockalloy Ventral Fin Program which was carried out by Lockheed Aircraft Corporation - Advanced Development Projects for the joint NASA/USAF YF-12 Project. The primary purpose of the program was to redesign and fabricate the ventral fin of the YF-12 research airplane (to reduce flutter) using Lockalloy, and alloy of beryllium and aluminum, as a major structural material. A secondary purpose, was to make a material characterization study (thermodynamic properties, corrosion; fatigue tests, mechanical properties) of Lockalloy to validate the design of the ventral fin and expand the existing data base on this material. All significant information pertinent to the design and fabrication of the ventral fin is covered. Emphasis throughout is given to Lockalloy fabrication and machining techniques and attendant personnel safety precautions. Costs are also examined. Photographs of tested alloy specimens are shown along with the test equipment used.

  19. Fabrication of dopamine-modified hyaluronic acid/chitosan multilayers on titanium alloy by layer-by-layer self-assembly for promoting osteoblast growth

    Science.gov (United States)

    Zhang, Xinming; Li, Zhaoyang; Yuan, Xubo; Cui, Zhenduo; Yang, Xianjin

    2013-11-01

    The bare inert surface of titanium (Ti) alloy typically causes early failures in implants. Layer-by-layer self-assembly is one of the simple methods for fabricating bioactive multilayer coatings on titanium implants. In this study, a dopamine-modified hyaluronic acid/chitosan (DHA/CHI) bioactive multilayer was built on the surface of Ti-24Nb-2Zr (TNZ) alloy. Zeta potential oscillated between -2 and 17 mV for DHA- and CHI-ending layers during the assembly process, respectively. The DHA/CHI multilayer considerably decreased the contact angle and dramatically improved the wettability of TNZ alloy. Atomic force microscopy results revealed a rough surface on the original TNZ alloy, while the surface became smoother and more homogeneous after the deposition of approximately 5 bilayers (TNZ/(DHA/CHI)5). X-ray photoelectron spectroscopy analysis indicated that the TNZ/(DHA/CHI)5 sample was completely covered by polyelectrolytes. Pre-osteoblast MC3T3-E1 cells were cultured on the original TNZ alloy and TNZ/(DHA/CHI)5 to evaluate the effects of DHA/CHI multilayer on osteoblast proliferation in vitro. The proliferation of osteoblasts on TNZ/(DHA/CHI)5 was significantly higher than that on the original TNZ alloy. The results of this study indicate that the proposed technique improves the biocompatibility of TNZ alloy and can serve as a potential modification method in orthopedic applications.

  20. Fabrication of dopamine-modified hyaluronic acid/chitosan multilayers on titanium alloy by layer-by-layer self-assembly for promoting osteoblast growth

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Xinming, E-mail: xmzhang@tju.edu.cn [School of Materials Science and Engineering, Tianjin University, Tianjin 300072 (China); Li, Zhaoyang, E-mail: zyli@tju.edu.cn [School of Materials Science and Engineering, Tianjin University, Tianjin 300072 (China); Tianjin Key Laboratory of Composite and Functional Materials, Tianjin 300072 (China); Yuan, Xubo [School of Materials Science and Engineering, Tianjin University, Tianjin 300072 (China); Cui, Zhenduo; Yang, Xianjin [School of Materials Science and Engineering, Tianjin University, Tianjin 300072 (China); Tianjin Key Laboratory of Composite and Functional Materials, Tianjin 300072 (China)

    2013-11-01

    The bare inert surface of titanium (Ti) alloy typically causes early failures in implants. Layer-by-layer self-assembly is one of the simple methods for fabricating bioactive multilayer coatings on titanium implants. In this study, a dopamine-modified hyaluronic acid/chitosan (DHA/CHI) bioactive multilayer was built on the surface of Ti–24Nb–2Zr (TNZ) alloy. Zeta potential oscillated between −2 and 17 mV for DHA- and CHI-ending layers during the assembly process, respectively. The DHA/CHI multilayer considerably decreased the contact angle and dramatically improved the wettability of TNZ alloy. Atomic force microscopy results revealed a rough surface on the original TNZ alloy, while the surface became smoother and more homogeneous after the deposition of approximately 5 bilayers (TNZ/(DHA/CHI){sub 5}). X-ray photoelectron spectroscopy analysis indicated that the TNZ/(DHA/CHI){sub 5} sample was completely covered by polyelectrolytes. Pre-osteoblast MC3T3-E1 cells were cultured on the original TNZ alloy and TNZ/(DHA/CHI){sub 5} to evaluate the effects of DHA/CHI multilayer on osteoblast proliferation in vitro. The proliferation of osteoblasts on TNZ/(DHA/CHI){sub 5} was significantly higher than that on the original TNZ alloy. The results of this study indicate that the proposed technique improves the biocompatibility of TNZ alloy and can serve as a potential modification method in orthopedic applications.

  1. Fabrication of optical waveguides in KGW by swift heavy ion beam irradiation

    Science.gov (United States)

    García-Navarro, A.; Olivares, J.; García, G.; Agulló-López, F.; García-Blanco, S.; Merchant, C.; Aitchison, J. Stewart

    2006-08-01

    Irradiations with F, O at 25 MeV and C at 14 MeV energy have been performed in KGd(WO4)2 (KGW) in order to fabricate optical waveguides by a novel route based on ion irradiation instead of ion implantation. The method relies on selecting the energy high enough so as to place the maximum of the electronic stopping power a few microns inside the crystal. Then, buried isotropic layers (amorphous-like) are formed which have a low refractive index value of 1.87 (compared to the three crystalline values which are above 2.0). The refractive index profiles obtained are Gaussian-like with O ions and more step-like with the usage of C ions. Fairly low fluences in the range 1 × 1013-1 × 1014 have been successfully explored. The results have been compared to those recently obtained for LiNbO3 and have been analyzed with a theoretical model based on thermal spike concept.

  2. WETTING BEHAVIOR OF Al–Mg ALLOYS ON CARBON FIBER FABRIC

    OpenAIRE

    WANG XU; WANG CHENCHONG; CHEN GUOQIN; YANG WENSHU; ZHANG ZHICHAO

    2013-01-01

    In present work, the wetting behavior of carbon fiber and Al–Mg alloys (up to 17 wt.%) from 700°C to 1000°C was investigated by sessile drop method. Below 900°C, the contact angles decreased slightly with increase of temperature regardless of Mg amount. However, the contact angles decreased sharply at elevated temperature (above 900°C). Moreover, below 900°C, the contact angles decreased slightly with holding time, and significant decrease of contact angle with increase of holding time was fo...

  3. Development, processing and fabrication of a nickel based nickel-chromium-iron alloy

    Science.gov (United States)

    Akinlade, Dotun Adebayo

    An optimal powder metallurgy (P/M) approach to produce a nickel base Superalloy similar in composition to INCONEL(TM) 600 was carried out utilising a simple uniaxial pressing process. The efficiencies of a lubricant addition, binder, sintering times and temperatures were measured in terms of green and sintered densities as well as microstructural changes that occurred during processing. It was observed that with increasing % polyvinyl alcohol (PVA), an overall decrease in density of compact was obtained and that using 0.75wt % of lubricant (microwax) green densities in excess of 70% can be obtained. The samples were subsequently sintered in air at 1270°C for times ranging from 0.5h to 5h and also in vacuum (6 millitorr) with temperatures ranging from 1260 through to 1400°C. The air sintering was carried out to optimize sintering time, whereas the vacuum sintering was employed to optimize sintering temperature. On sintering for 5h in air, chromium enrichment occurred at the grain boundaries with subsequent depletion of nickel and iron; this was not noted for 2h sintering or for sintering under vacuum. The optimum sintering conditions were determined to be at 1300°C sintering for 2h in vacuum. The samples processed under the optimum conditions were successfully cold rolled to 40% of the original thickness without cracking. An investigation was also undertaken to determine the effect of Al concentration (1-12w/o) on the microstructure of the powder metallurgically (P/M) processed Ni-Cr-Fe ternary alloy, with a view to determine the concentration of aluminium that would yield a homogenously distributed and optimum volume fraction of the intermetallic-gamma'(Ni3Al) phase without the formation of topologically closed packed phases in the ternary alloy. The phases that were likely to form with the variation in concentration of Al were first simulated by JMatPro(TM) thermodynamic software package, and then Ni-Cr-Fe alloys with varying concentration of aluminum were

  4. Fabrication of Unidirectional Fiber Reinforced 6061 Aluminum Alloy Using High Pressure Squeeze Casting

    Science.gov (United States)

    1988-12-01

    soiidfication front as a funct:on of t:me. Suoerim csea cni t2s ine are ooin:s tlat reoresent t",e exact solution at the corresoonaing t:mes as cotainea from the...Bomoay, (1981). Nomoto, M., "Mechanical Properties of Squeeze Castings in Al- Cu Alloys," Journal Japan Institute Light Metals, Vol. 30 (1980), pp 212-216...5. KaneKo, Y., Murakami, H., Kuroda, K. and Nagazaki, S., "Squeeze Casting of Aluminum," Foundry Trade Journal , Vol. 148 (1980), pp 397-411. 6

  5. Fabrication of novel gold nanorod/polymer nanocomposite fibers and their application in heavy metal ion sensing

    Science.gov (United States)

    Tang, Wenqiong

    Metallic nanoparticles (MNPs), which exhibit fascinating optical, electronic and catalytic properties, have been recognized as essential building blocks for the development of advanced nanodevices. Production of MNP assemblies on a pre-designed substrate is a crucial step towards the exploration of their ensemble properties as well as their potential applications. Despite the diverse assembly strategies reported in the literature, the lack of a generic MNP immobilization strategy with applicability to MNPs and substrates with various shapes and chemical compositions remains an unsolved problem. To this end, we proposed an electrostatic attraction-driven assembly strategy and applied it to the fabrication of a novel nanocomposite material composed of gold nanorod (AuNR) assemblies supported on electrospun polycaprolactone (PCL) fibers. In order to utilize electrostatic attraction as the driving force, opposite surface charges on the AuNRs and the PCL fibrous substrate were developed via polyelectrolyte decoration. UV-Vis studies on the AuNR immobilization process revealed that the AuNR density on the fiber surface can be effectively tuned by changing the immersion time. The as-fabricated AuNR/PCL nanocomposite fibers were further employed as substrates for surface enhanced Raman scattering (SERS) measurements and they exhibited high activity as well as excellent reproducibility for both chemisorbed and physisorbed analyte molecules. In addition, a comparison experiment on the SERS performance of the 3D AuNR/PCL fibrous substrate and its 2D counterpart---a AuNR/PCL film, demonstrated that the former provided superior SERS activity due to the enhanced surface area. With the demonstration on the high SERS efficacy, we moved one step further towards the development of a SERS-based environmental sensor targeting the detection of highly toxic heavy metal ions of Hg2+ and Cu 2+. The SERS detection of Hg2+ and Cu2+ was achieved through the functionalization of Au

  6. Fabrication of Pd/Pd-Alloy Films by Surfactant Induced Electroless Plating for Hydrogen Separation from Advanced Coal Gasification Processes

    Energy Technology Data Exchange (ETDEWEB)

    Ilias, Shamsuddin; Kumar, Dhananjay

    2012-07-31

    performance and thermal cycling (573 - 723 - 573 K) at 15 psi pressure drop for 1200 hours. Pd membranes showed excellent hydrogen permeability and thermal stability during the operational period. Under thermal cycling (573 K - 873 K - 573 K), Pd-Cu-MPSS membrane was stable and retained hydrogen permeation characteristics for over three months of operation. From this limited study, we conclude that SIEP is viable method for fabrication of defect-free, robust Pd-alloy membranes for high-temperature H{sub 2}-separation applications.

  7. Alloy

    Science.gov (United States)

    Cabeza, Sandra; Garcés, Gerardo; Pérez, Pablo; Adeva, Paloma

    2014-07-01

    The Mg98.5Gd1Zn0.5 alloy produced by a powder metallurgy route was studied and compared with the same alloy produced by extrusion of ingots. Atomized powders were cold compacted and extruded at 623 K and 673 K (350 °C and 400 °C). The microstructure of extruded materials was characterized by α-Mg grains, and Mg3Gd and 14H-LPSO particles located at grain boundaries. Grain size decreased from 6.8 μm in the extruded ingot, down to 1.6 μm for powders extruded at 623 K (350 °C). Grain refinement resulted in an increase in mechanical properties at room and high temperatures. Moreover, at high temperatures the PM alloy showed superplasticity at high strain rates, with elongations to failure up to 700 pct.

  8. Effects of (Cr,Fe){sub 2}B borides on hardness in powder-injection-molded product fabricated with Fe-based alloy powders

    Energy Technology Data Exchange (ETDEWEB)

    Do, Jeonghyeon; Jeon, Changwoo; Paul Kim, Choongnyun; Lee, Byeong-Joo [Center for Advanced Aerospace Material, Pohang University of Science and Technology, Pohang 790-784 (Korea, Republic of); Lee, Sunghak, E-mail: shlee@postech.ac.kr [Center for Advanced Aerospace Material, Pohang University of Science and Technology, Pohang 790-784 (Korea, Republic of); Lee, Eon-Sik [Advanced Metallic Materials Research Department, Research Institute of Industrial Science and Technology, Pohang 790-330 (Korea, Republic of); Shik Yoon, Tae [Bestner Co., 146-8 Sangdaewon-dong, Sungnam 462-121 (Korea, Republic of); Su Shin, Yang [New Growth Technology Strategy Department, POSCO, Seoul 135-777 (Korea, Republic of)

    2012-10-30

    In the present study, a powder injection molding (PIM) product containing (Cr,Fe){sub 2}B borides was fabricated with Fe-based alloy powders, and its microstructure and hardness were investigated in relation with volume fraction of (Cr,Fe){sub 2}B. In the Fe-based alloys designed by the thermodynamic calculation, the volume fractions of (Cr,Fe){sub 2}B increased with increasing (X{sub Cr}+X{sub B}) value, and were well matched with those obtained from the thermodynamic calculation. The hardness of the Fe-based alloys linearly increased with increasing volume fraction of (Cr,Fe){sub 2}B. When Fe-based alloy powders were injection-molded and sintered at 1165 Degree-Sign C, a densified microstructure with almost no pores was obtained. In the sintered microstructure, 56 vol% of (Cr,Fe){sub 2}B borides, together with a few pores (porosity; 0.5%), were relatively homogeneously distributed in the tempered martensite matrix, which resulted in the very high hardness over 600 VHN. Such a high hardness suggested that the present Fe-based alloy powders could be readily adopted for fabricating PIM products or for replacing conventional stainless steel PIM products.

  9. Microstructural evolution and mechanical properties of high strength magneisum alloys fabricated by deformation processing

    Science.gov (United States)

    Mansoor, Bilal

    The goal of this research was to develop high strength Mg by thermo-mechanical processing. Several novel techniques were developed to impart large plastic strains on Mg alloys and Mg based composites. The main emphasis of this work was on investigating the effect of different processing schemes on grain-refinement and texture modification of processed material. The room-temperature and elevated-temperature mechanical behavior of processed-Mg was studied in detail. Biaxial corrugated pressing, also known as alternate biaxial reverse corrugation processing was applied to twin-roll cast AZ31 Mg and warm-extruded ZK60 Mg. Friction stir processing to partial depths was applied to thixomolded AM60 Mg and warm-extruded ZK60 Mg. A new process called "bending reverse-bending", was developed and applied to hot rolled AZ31-H24 Mg. A Mg/Al laminated composite was developed by hot pressing and rolling. In processed condition, Mg alloys exhibit enhancement in room-temperature strength and ductility, as well as elevated temperature formability. It was concluded that improvement in mechanical properties of processed-Mg is strongly influenced by grain size and precipitates; while ductility largely depends on resulting deformation textures.

  10. Fabrication and Characterization of AL-AL4C3 Nanocomposite by Mechanical Alloying

    Science.gov (United States)

    Mohammad Sharifi, E.; Enayati, M. H.; Karimzadeh, F.

    Aluminum carbide (Al4C3) seems to be an ideal reinforcement for producing aluminum matrix composites. Al4C3 has high hardness and shear strength as well as a high melting point. The dispersion of Al4C3 particles in the matrix produces a pinning effect that reduces aluminum grain growth, which improves the mechanical properties. In this study, aluminum powders were mixed with 4.5 wt.% graphite and mechanically alloyed using a high-energy ball mill in order to produce Al-Al4C3 nanocomposite. The structural evaluation of powder particles after different milling times was studied by X-ray diffractometry, scanning electron microscopy and microhardness measurements. The aluminum crystallite size estimated with broadening of XRD peaks by Williamson-Hall formula. XRD results suggested that the grain size of aluminum decreased to nanometer range (30 nm) during ball milling. No Al4C3 formed during the mechanical alloying process. Milled powders were then annealed at 300-600 °C for 1 h under argon atmosphere. Annealing at temperatures higher than 300 °C led to formation of Al4C3 phase which increased as annealing temperature increased. Aluminum grain size remained in nanometer range after annealing process. The microhardness of powder particles increased after annealing. Both effects are due to the formation of nanosized Al4C3 particles.

  11. Fabrication of a micro-porous Ti–Zr alloy by electroless reduction with a calcium reductant for electrolytic capacitor applications

    Energy Technology Data Exchange (ETDEWEB)

    Kikuchi, Tatsuya, E-mail: kiku@eng.hokudai.ac.jp [Faculty of Engineering, Hokkaido University, N13-W8, Kita-ku, Sapporo, Hokkaido 060-8628 (Japan); Yoshida, Masumi [Faculty of Engineering, Hokkaido University, N13-W8, Kita-ku, Sapporo, Hokkaido 060-8628 (Japan); Taguchi, Yoshiaki [Graduate School of Chemical Science and Engineering, Hokkaido University, N13-W8, Kita-ku, Sapporo, Hokkaido 060-8628 (Japan); Habazaki, Hiroki; Suzuki, Ryosuke O. [Faculty of Engineering, Hokkaido University, N13-W8, Kita-ku, Sapporo, Hokkaido 060-8628 (Japan)

    2014-02-15

    Highlights: • A metallic Ti–Zr alloy was obtained by electroless reduction for capacitor applications. • The reduction mechanisms were studied by SEM, XRD, EPMA, and an oxygen analyzer. • The alloy was obtained by electroless reduction in the presence of excess calcium reductant. • A micro-porous Ti–Zr alloy was successfully obtained. • The alloy has a low oxygen content and a large surface area. -- Abstract: A metallic titanium and zirconium micro-porous alloy for electrolytic capacitor applications was produced by electroless reduction with a calcium reductant in calcium chloride molten salt at 1173 K. Mixed TiO{sub 2}–70 at%ZrO{sub 2} oxides, metallic calcium, and calcium chloride were placed in a titanium crucible and heated under argon atmosphere to reduce the oxides with the calcium reductant. A metallic Ti–Zr alloy was obtained by electroless reduction in the presence of excess calcium reductant and showed a micro-porous morphology due to the sintering of each of the reduced particles during the reduction. The residual oxygen content and surface area of the reduced Ti–Zr alloy decreased over time during the electroless reduction. The element distributions were slightly different at the positions of the alloy and were in the composition range of Ti-69.3 at% to 74.3 at%Zr. A micro-porous Ti–Zr alloy with low oxygen content (0.20 wt%) and large surface area (0.55 m{sup 2} g{sup −1}) was successfully fabricated by electroless reduction under optimal conditions. The reduction mechanisms of the mixed and pure oxides by the calcium reductant are also discussed.

  12. Texture-Induced Anisotropy in an Inconel 718 Alloy Deposited Using Electron Beam Freeform Fabrication

    Science.gov (United States)

    Tayon, W.; Shenoy, R.; Bird, R.; Hafley, R.; Redding, M.

    2014-01-01

    A test block of Inconel (IN) 718 was fabricated using electron beam freeform fabrication (EBF(sup 3)) to examine how the EBF(sup 3) deposition process affects the microstructure, crystallographic texture, and mechanical properties of IN 718. Tests revealed significant anisotropy in the elastic modulus for the as-deposited IN 718. Subsequent tests were conducted on specimens subjected to a heat treatment designed to decrease the level of anisotropy. Electron backscatter diffraction (EBSD) was used to characterize crystallographic texture in the as-deposited and heat treated conditions. The anisotropy in the as-deposited condition was strongly affected by texture as evidenced by its dependence on orientation relative to the deposition direction. Heat treatment resulted in a significant improvement in modulus of the EBF(sup 3) product to a level nearly equivalent to that for wrought IN 718 with reduced anisotropy; reduction in texture through recrystallization; and production of a more homogeneous microstructure.

  13. Experimental study on Ti alloy plate fabrication by vacuum selective laser melting

    Science.gov (United States)

    Sato, Yuji; Tsukamoto, Masahiro; Yamashita, Yorihiro; Masuno, Shinichiro; Abe, Nobuyuki

    2016-04-01

    We demonstrated that a Ti-6Al-4V plate, which is clinically used for artificial bone and hard tissue implant in human body because of their light and biocompatibility, were fabricated by SLM process in vacuum. The chamber's pressure was set to 1.0×10-3 Pa to prevent the Ti64 powder from oxidizing. The base plate of the powder bed was vertically dropped in determined steps, and Ti64 powder supplied from the powder feeder was then smoothed by a roller on top of the powder bed. The single-mode fiber laser irradiated and melted the powder bed to make a molten pool in order to form 2D metallic structures In order to investigate the laser melting and solidification dynamics, a process of Ti 64 plate fabrication was captured by high speed video camera. It was also determined that crystal orientation was evaluated with X-ray diffraction (XRD) and energy dispersive X-ray (EDX) spectroscopy From EDX analysis, the chemical compounds were not changed from powder to fabricated sample. And it was recorded from the powder peaks of α (1011), α (0002), α (1010), and α (1012) that the crystal orientation is composed mainly of martensitic alpha by XRD analysis. Diffraction peaks corresponding to β (110) were detected in vacuum SLM processed samples.

  14. Microstructure and Mechanical Properties of MWCNTs Reinforced A356 Aluminum Alloys Cast Nanocomposites Fabricated by Using a Combination of Rheocasting and Squeeze Casting Techniques

    Directory of Open Access Journals (Sweden)

    Abou Bakr Elshalakany

    2014-01-01

    Full Text Available A356 hypoeutectic aluminum-silicon alloys matrix composites reinforced by different contents of multiwalled carbon nanotubes (MWCNTs were fabricated using a combination of rheocasting and squeeze casting techniques. A novel approach by adding MWCNTs into A356 aluminum alloy matrix with CNTs has been performed. This method is significant in debundling and preventing flotation of the CNTs within the molten alloy. The microstructures of nanocomposites and the interface between the aluminum alloy matrix and the MWCNTs were examined by using an optical microscopy (OM and scanning electron microscopy (SEM equipped with an energy dispersive X-ray analysis (EDX. This method remarkably facilitated a uniform dispersion of nanotubes within A356 aluminum alloy matrix as well as a refinement of grain size. In addition, the effects of weight fraction (0.5, 1.0, 1.5, 2.0, and 2.5 wt% of the CNT-blended matrix on mechanical properties were evaluated. The results have indicated that a significant improvement in ultimate tensile strength and elongation percentage of nanocomposite occurred at the optimal amount of 1.5 wt% MWCNTs which represents an increase in their values by a ratio of about 50% and 280%, respectively, compared to their corresponding values of monolithic alloy. Hardness of the samples was also significantly increased by the addition of CNTs.

  15. Fabrication of GaInPSb quaternary alloy nanowires and its room temperature electrical properties

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Yadan; Ma, Liang; Li, Dan; Yang, Yankun; Wan, Qiang [Hunan University, School of Physics and Electronics, Changsha, Hunan (China); Liu, Ruping [Beijing Institute of Graphic Communication, Beijing (China); Dai, Guozhang [Central South University, School of Physics and Electronics, Changsha, Hunan (China)

    2017-01-15

    GaInPSb quaternary alloy nanowires were first synthesized via a simple chemical vapor deposition method. The synthesized nanowires' length can reach up to 20 μm and diameter ranging from 50 to 100 nm. Raman measurements and high-resolution transmission electron microscopy image illustrate that the as-grown nanowires have a high crystallinity. Room temperature near-infrared photodetector based on as-prepared GaInPSb nanowires was also built for the first time. It shows a good contact with the electrode, and the device has a strong light response to light illumination. This novel near-infrared photodetector may find promising applications in integrated infrared photodetection, information communication, and processing. (orig.)

  16. Miniature fuel cell with monolithically fabricated Si electrodes - Alloy catalyst formation -

    Science.gov (United States)

    Ogura, Daiki; Suzuki, Takahiro; Katayama, Noboru; Dowaki, Kiyoshi; Hayase, Masanori

    2013-12-01

    A novel Pd-Pt catalyst formation process was proposed for reduction of Pt usage. In our miniature fuel cells, porous Pt was used as the catalyst, and the Pt usage was quite high. To reduce the Pt usage, we have attempted to deposit Pt on porous Pd by galvanic replacement, and relatively large output was demonstrated. In this study, in order to reduce more Pt usage and explore the alloy catalyst formation process, atomic layer deposition by UPD-SLRR (Under Potential Deposition - Surface Limited Redox Replacement) was applied to the Pd-Pt catalyst formation. The new process was verified at each process steps by EDS elemental analysis, and the expected spectra were obtained. Prototype cells were constructed by the new process, and cell output was raised to 420mW/cm2 by the Pd-Pt catalyst from 125mW/cm2 with Pd catalyst.

  17. Hardness and microstructure of tungsten heavy alloy subjected to severe plastic deformation and post-processing heat treatment

    Energy Technology Data Exchange (ETDEWEB)

    Levin, Zachary S., E-mail: zlevin1@tamu.edu [Texas A& M University, Mechanical Engineering Department, College Station, TX 77843-3123 (United States); Ted Hartwig, K., E-mail: thartwig@tamu.edu [220 Reed McDonald Building, Materials Science and Engineering Department, Texas A& M University, College Station, TX 77843-3003 (United States)

    2015-05-21

    The hardness and thermal stability of 90W–8Ni–2Fe tungsten heavy alloy (WHA), following severe plastic deformation by equal channel angular extrusion, are reported. Square bars measuring 25×25×150 mm{sup 3} were processed at 300 °C to plastic strains of 2.68. The hardness of WHA increased with increased strain, from 29 Rockwell Hardness C (HRC) in the as-received condition, to ~50 HRC. ECAE refined the grain size of the tungsten particles from tens of microns to 270 nm. This decrease in tungsten grain size correlates with the increase in hardness following a Hall–Petch relationship. Annealing results indicate that the matrix phase recrystallizes at 500 °C, while the tungsten-rich phase begins to recrystallize at near ~800 °C. The morphology of the tungsten-rich particles changes from near-spherical to elongated platelets or ellipsoids, depending on processing strain path. The results suggest ECAE is an effective technique for manipulating the microstructure, phase morphology, and mechanical properties of WHA.

  18. Fabrication and M(o)ssbauer Study of FeCo Alloy Nanotube Array

    Institute of Scientific and Technical Information of China (English)

    ZHOU Dong; LI Zhi-Wei; YANG Xu; WEN Fu-Sheng; LI Fa-Shen

    2008-01-01

    Arrays of FeCo nanotubes are fabricated in the pores of porous anodic aluminium oxide templates.Transmission electron microscopic result shows that the nanotubes are regular and uniform.Magnetic hysteresis loops measured at room temperature are different from those of nanowires with the same composition,which are caused by the unique shape of nanotubes. The MSssbauer spectra show that the hyperfine field is smaJler than that of the bulk's and increases with decrease of measuring temperature.However,the areas of the doublets appeared in M(o)ssbauer spectra decrease with decrease of measuring temperature.

  19. Fabrication of Thermoelectric Sensor and Cooling Devices Based on Elaborated Bismuth-Telluride Alloy Thin Films

    Directory of Open Access Journals (Sweden)

    Abdellah Boulouz

    2014-01-01

    Full Text Available The principal motivation of this work is the development and realization of smart cooling and sensors devices based on the elaborated and characterized semiconducting thermoelectric thin film materials. For the first time, the details design of our sensor and the principal results are published. Fabrication and characterization of Bi/Sb/Te (BST semiconducting thin films have been successfully investigated. The best values of Seebeck coefficient (α(T at room temperature for Bi2Te3, and (Bi1−xSbx2Te3 with x = 0.77 are found to be −220 µV/K and +240 µV/K, respectively. Fabrication and evaluation of performance devices are reported. 2.60°C of cooling of only one Peltier module device for an optimal current of Iopt=2.50 mA is obtained. The values of temperature measured by infrared camera, by simulation, and those measured by the integrated and external thermocouple are reported. A sensitivity of the sensors of 5 mV Torr−1 mW−1 for the pressure sensor has been found with a response time of about 600 ms.

  20. Fabrication and Wear Behavior Analysis on AlCrFeNi High Entropy Alloy Coating Under Dry Sliding and Oil Lubrication Test Conditions

    Science.gov (United States)

    Tang, Yipin; Wang, Shouren; Sun, Bin; Wang, Yan; Qiao, Yang

    2016-03-01

    In this paper, AlCrFeNi high entropy alloy coating was fabricated on the surface of Q235 steel using hot pressing sintering process. The coating has the controlled thickness size and excellent mechanical properties. Scanning electron microscopy (SEM), XRD and hardness testing method were used to study the morphology, phase structure and hardness of high entropy alloys coating. The lattice distortion plays a significant role in increasing the hardness. Coating formation mechanism caused by the element diffusion under the hot pressing effect is also discussed in the paper. Simultaneously, the dry sliding and oil lubrication wear tests, wear morphology observation and wear mechanism discussion were completed. As the result shows, AlCrFeNi high entropy alloys coating exhibits superior wear resistance either at dry sliding or oil lubrication tests owing to its hard high entropy solid solution structure.

  1. Fabrication using electron beam melting of a V–4Cr–4Ti alloy and its thermo-mechanical strengthening study

    Energy Technology Data Exchange (ETDEWEB)

    Fu, H.Y. [Southwestern Institute of Physics, Chengdu, Sichuan (China); Chen, J.M., E-mail: chenjm@swip.ac.cn [Southwestern Institute of Physics, Chengdu, Sichuan (China); Zheng, P.F. [Southwestern Institute of Physics, Chengdu, Sichuan (China); National Institute for Fusion Science, Oroshi-cho, Toki (Japan); Nagasaka, T.; Muroga, T. [National Institute for Fusion Science, Oroshi-cho, Toki (Japan); Li, Z.D.; Cui, S. [General Research Institute for Nonferrous Metals, Xinjiehouwai 2, Beijing (China); Xu, Z.Y. [Southwestern Institute of Physics, Chengdu, Sichuan (China)

    2013-11-15

    A 30 kg V–4Cr–4Ti ingot was fabricated by double electron beam melting for a structural materials application study for fusion reactors. The fabricated alloy was forged, hot rolled, and cold rolled to sheets of more than 90% deformation. Preliminary thermo-mechanical strengthening studies were completed, such as SACWA (solution annealing, cold working and aging), SAACW (solution annealing, aging and cold working), and SACWACWA (solution annealing, cold working, aging, cold working and aging), which were evaluated by hardness and tensile tests. Compared with traditional SAA (solution annealing and aging), multiplex strengthening is prominent via the imposed thermo-mechanical treatments, especially SACWACWA. SEM (scanning electron microscope) observation of the fracture surfaces was made after tensile testing; and all show ductile dimple fracture characteristics. In all conditions, there are coarse Ti-oxycarbonitride precipitates of about 200 nm in the grains or on grain boundaries. In the SA (solution annealing) and SAA conditions, there are just a few of the coarse precipitates on the boundaries, but in SAACW, the precipitates on the boundaries have a higher density and nearly contiguous morphology. This may be harmful for mechanical properties, especially in high-temperature environments, as these large precipitates may coarsen. There are also just a few coarse precipitates in the SACWA and SACWACWA conditions, while the density of nanometer-sized precipitates increased greatly, especially with SACWACWA. Cold working before aging manifests a better strengthening effect. This is possibly due to the dislocations, created in the cold working being pinned by precipitates formed in the succeeding aging process.

  2. Impact property of low-activation vanadium alloy after laser welding and heavy neutron irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Nagasaka, Takuya, E-mail: nagasaka@nifs.ac.jp [National Institute for Fusion Science, Toki, Gifu (Japan); The Graduate University for Advanced Studies, Toki, Gifu (Japan); Muroga, Takeo [National Institute for Fusion Science, Toki, Gifu (Japan); The Graduate University for Advanced Studies, Toki, Gifu (Japan); Watanabe, Hideo [Research Institute for Applied Mechanics, Kyushu University, Kasuga (Japan); Miyazawa, Takeshi [The Graduate University for Advanced Studies, Toki, Gifu (Japan); Yamazaki, Masanori [International Research Center for Nuclear Materials Science, Institute for Materials Research, Tohoku University, Oarai, Ibaraki (Japan); Shinozaki, Kenji [Department of Mechanical System Engineering, Graduate School of Engineering, Hiroshima University, Higashi Hiroshima (Japan)

    2013-11-15

    Weld specimens of the reference low activation vanadium alloy, NIFS-HEAT-2, were irradiated up to a neutron fluence of 1.5 × 10{sup 25} n m{sup −2} (E > 0.1 MeV) (1.2 dpa) at 670 K and 1.3 × 10{sup 26} n m{sup −2} (5.3 dpa) at 720 K in the JOYO reactor in Japan. The base metal exhibited superior irradiation resistance with the ductile-to-brittle transition temperature (DBTT) much lower than room temperature (RT) for both irradiation conditions. The weld metal kept the DBTT below RT after the 1.2 dpa irradiation; however, it showed enhanced irradiation embrittlement with much higher DBTT than RT after the 5.3 dpa irradiation. The high DBTT for the weld metal was effectively recovered by a post-irradiation annealing at 873 K for 1 h. Mechanisms of the irradiation embrittlement and its recovery are discussed, based on characterization of the radiation defects and irradiation-induced precipitation.

  3. A functionalized phosphonate-rich organosilica layered hybrid material (PSLM) fabricated through a mild process for heavy metal uptake

    Energy Technology Data Exchange (ETDEWEB)

    Daikopoulos, Chris [Department of Materials Science and Engineering, University of Ioannina, Ioannina 45110 (Greece); Bourlinos, Athanasios B. [Institute of Materials Science, NCSR “Demokritos”, Ag. Paraskevi Attikis, Athens 15310 (Greece); Georgiou, Yiannis [Laboratory of Physical Chemistry, Department of Environmental and Natural Resources Management, University of Patras, Seferi 2, Agrinio 30100 (Greece); Deligiannakis, Yiannis, E-mail: ideligia@cc.uoi.gr [Laboratory of Physical Chemistry, Department of Environmental and Natural Resources Management, University of Patras, Seferi 2, Agrinio 30100 (Greece); Zboril, Radek [Regional Centre of Advanced Technologies and Materials, Faculty of Science, Department of Physical Chemistry and Experimental Physics, Palacky University, Olomouc 77146 (Czech Republic); Karakassides, Michael A. [Department of Materials Science and Engineering, University of Ioannina, Ioannina 45110 (Greece)

    2014-04-01

    Highlights: • Novel phosphonate-rich organosilica layered hybrid material (PSLM) fabricated through a mild xerogel process. • Surface Complexation Modeling reveals that PSLM bears 2 types of functional groups able to bind heavy metal. • Maximum metal uptake capacities were found 2.72 mmol g{sup −1} for Cu{sup 2+}, 1.67 mmol g{sup −1} for Pb{sup 2+} and 1.00 mmol g{sup −1} for Cd{sup 2+} at pH 7. • EPR spectroscopy reveals local coordination environment for Cu{sup 2+} ions. - Abstract: A phosphonate-rich organosilica layered hybrid material (PSLM) made of 3-(trihydroxysilyl)propyl methylphosphonate, monosodium salt, as the single silica source, has been obtained from its aqueous solution through a xerogel process and mild thermal aging. The method is simple, affording bulk quantities of powdered PSLM in a single-step. The hybrid is stable in water and possesses a high content of phosphonate groups fixed on the solid matrix. In addition, PSLM shows good thermal stability, which exceeds 300 °C in air. The material was characterized using SEM, TEM, XRD, FT-IR and TGA techniques. Potentiometric titrations show that PSLM bears high-surface density of phosphonate groups (3 mmol g{sup −1}). As a result, the material displays high metal uptake capacity for heavy metal ions such as Cu{sup 2+} (2.72 mmol g{sup −1}), Pb{sup 2+} (1.67 mmol g{sup −1}) and Cd{sup 2+} (1.00 mmol g{sup −1}) at neutral pH values e.g. the pH of natural waters. Detailed theoretical modeling using a Surface Complexation Model combined with Electron Paramagnetic Resonance (EPR) spectroscopy shows that the surface distribution of surface bound Cu{sup 2+} ions is rather homogeneous e.g. copper-binding phosphonate sites are arranged in average distances 5–8 Å.

  4. Fabrication and Characterization of Stearic Acid Modified Ce-V Conversion Coating on Magnesium Alloy

    Directory of Open Access Journals (Sweden)

    JIANG Xiao

    2017-05-01

    Full Text Available The Ce-V conversion coating on magnesium alloy was modified by stearic acid (SA. Scanning electronic microscope (SEM, contact angle measurement, energy dispersive X-ray spectroscopy (EDS and Fourier transform infrared spectrometer (FTIR were adopted to study the microstructure, surface wettability, and chemical composition of the modified coating. Self-cleaning behavior and corrosion resistance of the coating were investigated by anti-adhesion and electrochemical experiments, respectively. The results show that the SA modification treatment not only repairs the cracks of the conversion coating, but also renders a superhydrophobic surface by grafting the long alkyl chains onto the rough Ce-V conversion coating. After 8h of treatment at room temperature, the modified coating surface with a contact angle of 154.6° exhibits good self-cleaning property. The modified coating increases the corrosion resistance (Rcoat by 25 times and decreases the corrosion current density (icorr by 2 orders of magnitude compared to the Ce-V conversion coating. The modified coating significantly improves corrosion resistance.

  5. [Comparison of surface characteristics and cytocompatibility of Ti-6Al-4V alloy fabricated with select laser melting and electron beam melting].

    Science.gov (United States)

    Zhao, B J; Wang, H; Yan, R Z; Wang, C; Li, R X; Hu, M

    2016-12-09

    Objective: To evaluate the surface characteristics and cytocompatibility of Ti-6Al-4V alloy fabricated using select laser melting (SLM) and electron beam melting (EBM) technique. Methods: Ti-6Al-4V alloy specimens were fabricated with SLM and EBM. A wrought form of Ti-6Al-4V alloy was used as a control. Its properties were evaluated using component analysis, contact angle test, surface roughness, surface topography, cell ultrastructure, cell attachment and proliferation observation, metal ion precipitation examination. Results: The roughness of SLM and EBM specimens was suitable for cell attachment but not the best. The character of SLM and EBM specimens was hydrophobic (>65°). The surface topography of EBM and SLM specimens were similar, but were not the best type for cell attachment. The components of Ti-alloy oxide film were detected in all the specimens. The content of Ti, Al, V ions of EBM, SLM and wrought specimens were very low and did not affect the cell attachment and proliferation. The ultrastructure of cell was normal, and the cytomembrane was intact. The number of cells was similar to each other among the three kinds of specimens and increased obviously with the culture time. Conclusions: The results of the study suggested that EBM and SLM Ti-6Al-4V specimens possessed good surface characteristics. However, the surface modification are needed further.

  6. In vitro biocompatibility of titanium alloy discs made using direct metal fabrication.

    Science.gov (United States)

    Haslauer, Carla Maria; Springer, Jessica Collins; Harrysson, Ola L A; Loboa, Elizabeth G; Monteiro-Riviere, Nancy A; Marcellin-Little, Denis J

    2010-07-01

    Custom orthopedic implants may be generated using free-form fabrication methods (FFF) such as electron beam melting (EBM). EBM FFF may be used to make solid metal implants whose surface is often polished using CNC machining and porous scaffolds that are usually left unpolished. We assessed the in vitro biocompatibility of EBM titanium-6 aluminum-4 vanadium (Ti6Al4V) structures by comparing the cellular response to solid polished, solid unpolished, and porous EBM discs to the cellular response to discs made of commercially produced Ti6Al4V. The discs were seeded with 20,000 human adipose-derived adult stem cells (hASCs) and assessed for cell viability, proliferation, and release of the proinflammatory cytokines interleukin-6 (IL-6) and interleukin-8 (IL-8). Cell viability was assessed with Live/Dead staining 8 days after seeding. Cell proliferation was assessed using alamarBlue assays at days 0, 1, 2, 3, and 7. The hASCs were alive on all discs after 8 days. Cellular proliferation on porous EBM discs was increased at days 2, 3, and 7 compared to discs made of commercial Ti6Al4V. Cellular proliferation on porous EBM discs was also increased compared to solid polished and unpolished EBM discs. IL-6 and IL-8 releases at day 7 were lower for porous EBM discs than for other discs. Solid polished, unpolished, and porous EBM Ti6Al4V discs exhibited an acceptable biocompatibility profile compared to solid Ti6Al4V discs from a commercial source. EBM FFF may be considered as an option for the fabrication of custom orthopedic implants. Copyright 2010 IPEM. Published by Elsevier Ltd. All rights reserved.

  7. Investigation on 316L/W functionally graded materials fabricated by mechanical alloying and spark plasma sintering

    Science.gov (United States)

    Tan, Chao; Wang, Guoyu; Ji, Lina; Tong, Yangang; Duan, Xuan-Ming

    2016-02-01

    316L-W (Tungsten) composite materials were fabricated by spark plasma sintering (SPS) of mechanically alloyed 316L-W powders for the development of functionally graded materials (FGMs). The effect of milling parameters on the morphology of the blended 316L/W powders and its subsequent effect on the transition between 316L and W particles during the SPS process were investigated. Samples were characterized by SEM, EDS and XRD analyses. The results so obtained show that with the increase of milling time, the mechanically activated W powder particles become thinner and smoother, with some broken fragments aggregated or inserted in the severely deformed 316L particles. A further SPS process under the conditions of 1050 °C × 45.5 MPa × 5 min leads to the densification of the powder compact and the formation of a distinguishable gray belt surrounding the retained W particles. Such a belt, which has a width of about 2-8 μm depending on different milling parameters and mainly contains Fe7W6, Fe3W3C and Fe2W phases, is bound to be a transitional region between the retained W particles and the 316L matrix. This favorable behavior with regards to the formation of a transitional belt, is accompanied by a substantial increase in the hardness values of the composite.

  8. Compression deformation behavior of Ti-6Al-4V alloy with cellular structures fabricated by electron beam melting.

    Science.gov (United States)

    Cheng, X Y; Li, S J; Murr, L E; Zhang, Z B; Hao, Y L; Yang, R; Medina, F; Wicker, R B

    2012-12-01

    Ti-6Al-4V alloy with two kinds of open cellular structures of stochastic foam and reticulated mesh was fabricated by additive manufacturing (AM) using electron beam melting (EBM), and microstructure and mechanical properties of these samples with high porosity in the range of 62%∼92% were investigated. Optical observations found that the cell struts and ligaments consist of primary α' martensite. These cellular structures have comparable compressive strength (4∼113 MPa) and elastic modulus (0.2∼6.3 GPa) to those of trabecular and cortical bone. The regular mesh structures exhibit higher specific strength than other reported metallic foams under the condition of identical specific stiffness. During the compression, these EBM samples have a brittle response and undergo catastrophic failure after forming crush band at their peak loading. These bands have identical angle of ∼45° with compression axis for the regular reticulated meshes and such failure phenomenon was explained by considering the cell structure. Relative strength and density follow a linear relation as described by the well-known Gibson-Ashby model but its exponential factor is ∼2.2, which is relative higher than the idea value of 1.5 derived from the model. Copyright © 2012 Elsevier Ltd. All rights reserved.

  9. Corrosion resistance characteristics of a Ti-6Al-4V alloy scaffold that is fabricated by electron beam melting and selective laser melting for implantation in vivo.

    Science.gov (United States)

    Zhao, Bingjing; Wang, Hong; Qiao, Ning; Wang, Chao; Hu, Min

    2017-01-01

    The purpose of this study is to determine the corrosion resistance of Ti-6Al-4V alloy fabricated with electron beam melting and selective laser melting for implantation in vivo. Ti-6Al-4V alloy specimens were fabricated with electron beam melting (EBM) and selective laser melting (SLM). A wrought form of Ti-6Al-4V alloy was used as a control. Surface morphology observation, component analysis, corrosion resistance experimental results, electrochemical impedance spectroscopy, crevice corrosion resistance experimental results, immersion test and metal ions precipitation analysis were processed, respectively. The thermal stability of EBM specimen was the worst, based on the result of open circuit potential (OCP) result. The result of electrochemical impedance spectroscopy indicated that the corrosion resistance of the SLM specimen was the best under the low electric potential. The result of potentiodynamic polarization suggested that the corrosion resistance of the SLM specimen was the best under the low electric potential (1.5V).The crevice corrosion resistance of the EBM specimen was the best. The corrosion resistance of SLM specimen was the best, based on the result of immersion test. The content of Ti, Al and V ions of EBM, SLM and wrought specimens was very low. In general, the scaffolds that were fabricated with EBM and SLM had good corrosion resistance, and were suitable for implantation in vivo. Copyright © 2016 Elsevier B.V. All rights reserved.

  10. Irradiation effect of swift heavy ion for Zr{sub 50}Cu{sub 40}Al{sub 10} bulk glassy alloy

    Energy Technology Data Exchange (ETDEWEB)

    Onodera, Naoto; Ishii, Akito; Ishii, Kouji; Iwase, Akihiro [Department of Materials Science, Osaka Prefecture University, 1-1, Gakuen-cho, Naka-ku, Sakai, Osaka 599-8531 (Japan); Yokoyama, Yoshihiko [Institute for Materials Research, Tohoku University, 2-1-1, Katahira, Aoba-ku, Sendai 980-8577 (Japan); Saitoh, Yuichi [Japan Atomic Energy Agency (JAEA), Takasaki Advanced Radiation Research Institute, 1233, Watanuki-machi, Takasaki, Gunma 370-1292 (Japan); Ishikawa, Norito [Japan Atomic Energy Agency (JAEA), Tokai Research and Development Center, Naka-ku, Ibaraki 319-1195 (Japan); Yabuuchi, Atsushi [Research Organization for the 21st Century, Osaka Prefecture University, 1-1, Gakuen-cho, Naka-ku, Sakai, Osaka 599-8531 (Japan); Hori, Fuminobu, E-mail: horif@mtr.osakafu-u.ac.jp [Department of Materials Science, Osaka Prefecture University, 1-1, Gakuen-cho, Naka-ku, Sakai, Osaka 599-8531 (Japan)

    2013-11-01

    It has been reported that heavy ion irradiation causes softening in some cases of Zr-based bulk metallic glass alloys. However, the fundamental mechanisms of such softening have not been clarified yet. In this study, Zr{sub 50}Cu{sub 40}Al{sub 10} bulk glassy alloys were irradiated with heavy ions of 10 MeV I at room temperature. The maximum fluence was 3 × 10{sup 14} ions/cm{sup 2}. The positron annihilation measurements have performed before and after irradiation to investigate changes in free volume. We discuss the relationship between the energy loss and local open volume change after 10 MeV I irradiation compared with those obtained for 200 MeV Xe and 5 MeV Al. The energy loss analysis in ion irradiation for the positron lifetime has revealed that the decreasing trend of positron lifetime is well expressed as a function of total electronic energy deposition rather than total elastic energy deposition. It means that the positron lifetime change by the irradiation has a relationship with the inelastic collisions with electrons during heavy ion irradiation.

  11. Novel wide band gap alloyed semiconductors, x(LiGaO2)1/2-(1-x)ZnO, and fabrication of their thin films

    Institute of Scientific and Technical Information of China (English)

    T.; OMATA; K.; TANAKA; A.; TAZUKE; K.; NOSE; S.; OTSUKA-YAO-MATSUO

    2009-01-01

    Oxide semiconductor alloys of x(LiGaO2)1/2-(1-x)ZnO were fabricated by the solid state reaction between β-LiGaO2 and ZnO and rf-magnetron sputtering. For the solid state reaction, the wurtzite-type single phases were obtained in the composition range of x≤0.38. The formation range of the alloys was wider than that of the (Mg1-xZnx)O system, because the β-LiGaO2 possesses a wurtzite-derived structure and approximately the same lattice constants with ZnO. The electrical resistivity and energy band gap of the 0.38(LiGaO2)1/2-0.62ZnO alloyed ceramic were 0.45 Ωcm and 3.7 eV, respectively, at room temperature. For the alloying by sputtering, the films consisting of the wurtzite-type single phase were obtained over the entire composition range of x(LiGaO2)1/2-(1-x)ZnO. The energy band gap was controllable in the range from 3.3 to 5.6 eV. For the as-deposited film fabricated using the 0.4(LiGaO2)1/2- 0.6ZnO alloyed ceramic target, the energy band gap was 3.74 eV, and the electrical resistivity, carrier density and the Hall mobility at room temperature were 3.6 Ωcm, 3.4×1017 cm?3 and 5.6 cm2 V-1 s-1, respectively.

  12. The fabrication and hydrophobic property of micro-nano patterned surface on magnesium alloy using combined sparking sculpture and etching route

    Science.gov (United States)

    Wu, Yunfeng; Wang, Yaming; Liu, Hao; Liu, Yan; Guo, Lixin; Jia, Dechang; Ouyang, Jiahu; Zhou, Yu

    2016-12-01

    Magnesium alloy with micro-nano structure roughness surface, can serve as the loading reservoirs of medicine capsule and industrial lubricating oil, or mimic 'lotus leaf' hydrophobic surface, having the potential applications in medical implants, automobile, aerospace and electronic products, etc. Herein, we propose a novel strategy to design a micro-nano structure roughness surface on magnesium alloy using combined microarc sparking sculpture and etching in CrO3 aqueous solution. A hydrophobic surface (as an applied example) was further fabricated by chemical decorating on the obtained patterned magnesium alloy surface to enhance the corrosion resistance. The results show that the combined micro-nano structure of 7-9 μm diameter big pores insetting with nano-scale fine pores was duplicated after etched the sparking sculptured 'over growth' oxide regions towards the magnesium substrate. The micro-nano structure surface was chemically decorated using AgNO3 and stearic acid, which enables the contact angle increased from 60° to 146.8°. The increasing contact angle is mainly attributed to the micro-nano structure and the chemical composition. The hydrophobic surface of magnesium alloy improved the corrosion potential from -1.521 V of the bare magnesium to -1.274 V. Generally, the sparking sculpture and then etching route demonstrates a low-cost, high-efficacy method to fabricate a micro-nano structure hydrophobic surface on magnesium alloy. Furthermore, our research on the creating of micro-nano structure roughness surface and the hydrophobic treatment can be easily extended to the other metal materials.

  13. Fabrication of CoZn alloy nanowire arrays: Significant improvement in magnetic properties by annealing process

    Energy Technology Data Exchange (ETDEWEB)

    Koohbor, M. [Department of Physics, University of Kurdistan, Sanandaj (Iran, Islamic Republic of); Soltanian, S., E-mail: s.soltanian@gmail.com [Department of Physics, University of Kurdistan, Sanandaj (Iran, Islamic Republic of); Department of Electrical and Computer Engineering, University of British Columbia, Vancouver (Canada); Najafi, M. [Department of Physics, University of Kurdistan, Sanandaj (Iran, Islamic Republic of); Department of Physics, Hamadan University of Technology, Hamadan (Iran, Islamic Republic of); Servati, P. [Department of Electrical and Computer Engineering, University of British Columbia, Vancouver (Canada)

    2012-01-05

    Highlights: Black-Right-Pointing-Pointer Increasing the Zn concentration changes the structure of NWs from hcp to amorphous. Black-Right-Pointing-Pointer Increasing the Zn concentration significantly reduces the Hc value of NWs. Black-Right-Pointing-Pointer Magnetic properties of CoZn NWs can be significantly enhanced by appropriate annealing. Black-Right-Pointing-Pointer The pH of electrolyte has no significant effect on the properties of the NW arrays. Black-Right-Pointing-Pointer Deposition frequency has considerable effects on the magnetic properties of NWs. - Abstract: Highly ordered arrays of Co{sub 1-x}Zn{sub x} (0 {<=} x {<=} 0.74) nanowires (NWs) with diameters of {approx}35 nm and high length-to-diameter ratios (up to 150) were fabricated by co-electrodeposition of Co and Zn into pores of anodized aluminum oxide (AAO) templates. The Co and Zn contents of the NWs were adjusted by varying the ratio of Zn and Co ion concentrations in the electrolyte. The effect of the Zn content, electrodeposition conditions (frequency and pH) and annealing on the structural and magnetic properties (e.g., coercivity (Hc) and squareness (Sq)) of NW arrays were investigated using X-ray diffraction (XRD), scanning electron microscopy, electron diffraction, and alternating gradient force magnetometer (AGFM). XRD patterns reveal that an increase in the concentration of Zn ions of the electrolyte forces the hcp crystal structure of Co NWs to change into an amorphous phase, resulting in a significant reduction in Hc. It was found that the magnetic properties of NWs can be significantly improved by appropriate annealing process. The highest values for Hc (2050 Oe) and Sq (0.98) were obtained for NWs electrodeposited using 0.95/0.05 Co:Zn concentrations at 200 Hz and annealed at 575 Degree-Sign C. While the pH of electrolyte is found to have no significant effect on the structural and magnetic properties of the NW arrays, the electrodeposition frequency has considerable effects on

  14. Effects of heavy-ion irradiation on the grain boundary chemistry of an oxide-dispersion strengthened Fe-12 wt.% Cr alloy

    Science.gov (United States)

    Marquis, Emmanuelle A.; Lozano-Perez, Sergio; Castro, Vanessa de

    2011-10-01

    Understanding the behaviour of oxide-dispersion strengthened (ODS) ferritic martensitic steels under irradiation is of prime importance in the design of future fusion reactors. Although changes in grain boundary chemistry during irradiation can significantly affect fracture strength, little is known on the behaviour of grain boundaries in ODS steels. Here, the effect of heavy-ion implantation at 500 °C on grain boundary chemistry in a model ODS Fe-12 wt.% Cr alloy was investigated using atom-probe tomography (APT) and analytical scanning-transmission electron microscopy ((S)TEM) techniques. While chromium and carbon segregation at grain boundaries is found in annealed alloys before irradiation, the three-dimensional APT reconstructions and TEM observations after irradiation reveal a complex distribution of Cr segregation and depletion at grain boundaries of varying character.

  15. Fabrication and characterization of aluminum heavy liners for the pulse power systems of the high energy density physics program at Los Alamos

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, W.E.; Day, R.D.; Bartos, J.J.; Garcia, F.P.; Hatch, D.J.; Hannah, P.R.

    1996-09-01

    Aluminum heavy liners of three basic types have been fabricated for Los Alamos pulse power experiments. The first fabrications used a conventional hand operated lathe with high speed steel cutting tools. More recent fabrications have used numerically controlled lathes with carbide insert cutting tools. A numerically controlled Pneumo lathe with an air bearing spindle and with air bearing cross slides has been used to fabricate the most recent examples of the 3.2 gm Pegasus Precision Liner that is normally accelerated to 3 mm/{micro}s for experiments at the Pegasus II pulse power facility. The basic dimensions, including wall thickness, of fourteen of these parts have been characterized by an automated inspection machine. Liner surface finishes are measured directly by stylus profilometer and by optical interferometric analysis of cast polymeric replicas. Statistics of these measurements will be presented. Plans for future fabrication of similar and larger liners with increasingly stringent specification of wall thickness and of surface finish are described along with corresponding plans for liner characterization improvements.

  16. Experimental investigations of fatigue characteristics of AC4CH cast aluminum alloys fabricated through rheocast and squeeze cast methods

    Energy Technology Data Exchange (ETDEWEB)

    Hayat, N. [Graduate School, Toyohashi Univ. of Technology, Toyohashi-city, Aichi (Japan); Toda, H.; Kobayashi, T. [Faculty of Engineering, Toyohashi Univ. of Technology, Toyohashi-city, Aichi (Japan); Wade, N. [Topy Industries Ltd., Toyohashi-city, Aichi (Japan)

    2002-07-01

    This study investigates the fatigue characteristics of AC4CH cast aluminum alloys fabricated through the semi-solid metal (rheocasting) process by employing the inclined cooling plate technique with a wide range of spherical {alpha} size (38-160 {mu}m) and compares with those of the conventional squeeze casting. Rheocasting process employing an inclined cooling plate is based on the crystal separation theory. The results of measured microstructural parameters indicate that aspect ratio and size of eutectic Si and size of intermetallic compound decrease with the decrease in primary {alpha} size. The fatigue strength increases with decreases in primary {alpha} size and the material with the minimum primary {alpha} size (i.e. 38 {mu}m) shows 11.3% higher fatigue strength at 10{sup 7} cycles than that of the squeeze cast material. Although difference in damage accumulation behaviors during tensile loading is quantified by the in-situ studies, however, it does not seem to have discernable effect on the fatigue properties. The Si and intermetallic compound particles remain almost intact below 250 MPa and 200 MPa respectively in all of the materials and damage evolution occurs at the lowest stress level in the squeeze cast material. Moreover, the maximum fraction of the damaged particles depends upon the primary {alpha} size and reaches the maximum with the minimum primary {alpha} size. The crack growth rates through each phase indicate that the main difference between the rheocast and the squeeze cast material is in the crack propagation across the grain boundaries with the other regions having almost comparable crack propagation rates in the same as well as between different materials. The fact that even decrease in grain size does not lead to the impressive improvement in fatigue strength can not be attributed to the difference in grain structure according to quantitative investigation of misorientation angles between neighboring grains utilizing a scanning electron

  17. Enhancement of the mechanical properties of AZ31 magnesium alloy via nanostructured hydroxyapatite thin films fabricated via radio-frequency magnetron sputtering.

    Science.gov (United States)

    Surmeneva, M A; Tyurin, A I; Mukhametkaliyev, T M; Pirozhkova, T S; Shuvarin, I A; Syrtanov, M S; Surmenev, R A

    2015-06-01

    The structure, composition and morphology of a radio-frequency (RF) magnetron sputter-deposited dense nano-hydroxyapatite (HA) coating that was deposited on the surface of an AZ31 magnesium alloy were characterized using AFM, SEM, EDX and XRD. The results obtained from SEM and XRD experiments revealed that the bias applied during the deposition of the HA coating resulted in a decrease in the grain and crystallite size of the film having a crucial role in enhancing the mechanical properties of the fabricated biocomposites. A maximum hardness of 9.04 GPa was found for the HA coating, which was prepared using a bias of -50 V. The hardness of the HA film deposited on the grounded substrate (GS) was found to be 4.9 GPa. The elastic strain to failure (H/E) and the plastic deformation resistance (H(3)/E(2)) for an indentation depth of 50 nm for the HA coating fabricated at a bias of -50 V was found to increase by ~30% and ~74%, respectively, compared with the coating deposited at the GS holder. The nanoindentation tests demonstrated that all of the HA coatings increased the surface hardness on both the microscale and the nanoscale. Therefore, the results revealed that the films deposited on the surface of the AZ31 magnesium alloy at a negative substrate bias can significantly enhance the wear resistance of this resorbable alloy.

  18. Microstructure and mechanical behavior of a novel Co{sub 20}Ni{sub 20}Fe{sub 20}Al{sub 20}Ti{sub 20} alloy fabricated by mechanical alloying and spark plasma sintering

    Energy Technology Data Exchange (ETDEWEB)

    Fu, Zhiqiang, E-mail: kopyhit@163.com [School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou, Guangdong 510640 (China); Department of Chemical Engineering and Materials Science, University of California at Davis, Davis, CA 95616 (United States); Chen, Weiping [School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou, Guangdong 510640 (China); Wen, Haiming [Characterization Department, Idaho National Laboratory, Idaho Falls, ID 83415 (United States); Morgan, Sam [Department of Chemical Engineering and Materials Science, University of California at Davis, Davis, CA 95616 (United States); Chen, Fei [State Key Lab of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, Wuhan 430070 (China); Zheng, Baolong; Zhou, Yizhang [Department of Chemical Engineering and Materials Science, University of California at Davis, Davis, CA 95616 (United States); Zhang, Lianmeng [State Key Lab of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, Wuhan 430070 (China); Lavernia, Enrique J., E-mail: lavernia@uci.edu [Department of Chemical Engineering and Materials Science, University of California at Davis, Davis, CA 95616 (United States); Department of Chemical Engineering and Materials Science, University of California, Irvine, Irvine, CA, 92697 (United States)

    2015-09-17

    A novel equiatomic Co{sub 20}Ni{sub 20}Fe{sub 20}Al{sub 20}Ti{sub 20} (at%) alloy was designed and synthesized to study the effect of high atomic concentrations of Al and Ti elements on the microstructure, phase composition and mechanical behavior of high-entropy alloys (HEAs) fabricated by mechanical alloying (MA) and spark plasma sintering (SPS). Following the MA process, the Co{sub 20}Ni{sub 20}Fe{sub 20}Al{sub 20}Ti{sub 20} alloy was composed of a primary body-centered cubic (BCC) supersaturated solid solution and a face-centered cubic (FCC) supersaturated solid solution. However, following SPS, a primary FCC solid-solution phase, a BCC solid-solution phase and a trace amount of Al{sub 3}Ti intermetallics were observed. Transmission electron microscopy (TEM) results confirmed the presence of the FCC solid-solution phase, the BCC (B2-type) solid-solution phase and Al{sub 3}Ti intermetallics in the bulk alloy. The FCC and B2-type phases are ultrafine-grained, and Al{sub 3}Ti intermetallics is nano/ultrafine-grained. Our results suggest that consideration of a single existing empirical design criterion is inadequate to explain phase formation in the Co{sub 20}Ni{sub 20}Fe{sub 20}Al{sub 20}Ti{sub 20} alloy. Solid-solution strengthening, grain-boundary strengthening, twin-boundary strengthening, the presence of the strong B2-type BCC phase, and precipitate strengthening due to the presence of a trace amount of Al{sub 3}Ti are responsible for the ultra-high compressive strength of ~2988 MPa and hardness of ~704 Hv. The strain-to-failure of ~5.8% with visible ductility is dominated by the FCC solid-solution phase.

  19. 钨合金和钛合金绝热剪切破坏研究%Researches on Adiabatic Shear Failure of Tungsten Heavy Alloy and Ti6Al4V Alloy

    Institute of Scientific and Technical Information of China (English)

    虞吉林; 李剑荣; 魏志刚

    2003-01-01

    An overview is given of the researches at USTC on adiabatic shear deformation and failure of tungsten heavy alloy and Ti6Al4V alloy. SHPB tests of truncated-conic and pre-twisted inclined cylindrical tungsten heavy alloy (WHA) specimens are conducted. The mechanism of shear instability and adiabatic shear band (ASB) formarion in the specimens is analyzed by microscopic observation and numerical simulation. It is found that the meso-structure of the tungsten heavy alloy and the stress state of the specimens have significant influences on the sensitivity and localization of ASB. The relationship between adiabatic shearing and dynamic failure is investigated by plugging experiment of Ti6Al4V alloy plates. It is found that fracture occurs by a process of void nucleation and coalescence within and along the shear band, leading to the final plug formation. In all these cases, the adiabatic shear band plays a dominant role in the formation and growth of cracks, and is responsible for the dynamic fracture of specimens.%介绍了中国科学技术大学在钨合金和钛合金的绝热剪切变形和破坏研究方面的工作.对截头圆锥形和预扭斜切圆柱形钨合金试件进行了分离式Hopkinson压杆试验,通过微观观察和数值模拟分析了试件中剪切失稳和绝热剪切带形成的机理,发现钨合金的细观结构和试件的应力状态对绝热剪切带形成的敏感性和位置有重要影响.通过钛合金板的冲塞实验研究了绝热剪切和动态破坏的联系,发现由于沿剪切带的孔洞形核和合并过程而出现断裂,最后导致冲塞.所有这些情况下,绝热剪切带在裂纹形成和扩展中起支配作用,正是绝热剪切带造成了试件的动态断裂.

  20. Microstructural characterisation of high-entropy alloy AlCoCrFeNi fabricated by laser engineered net shaping

    Energy Technology Data Exchange (ETDEWEB)

    Kunce, I., E-mail: ikunce@wat.edu.pl [Department of Advanced Materials and Technology, Military University of Technology, 2 Kaliskiego Str., 01-908 Warsaw (Poland); Polanski, M.; Karczewski, K. [Department of Advanced Materials and Technology, Military University of Technology, 2 Kaliskiego Str., 01-908 Warsaw (Poland); Plocinski, T.; Kurzydlowski, K.J. [Faculty of Materials Science and Engineering, Warsaw University of Technology, 141 Wołoska Str., 02-507 Warsaw (Poland)

    2015-11-05

    Laser engineered net shaping (LENS) was used to produce thin-walled samples of the high-entropy alloy AlCoCrFeNi from a prealloyed powder. To determine the effect of the cooling rate during solidification on the microstructure of the alloy, different laser scanning rates were used. A microstructural study of the surfaces of the sample walls was performed using X-ray diffraction analysis and optical and scanning/transmission electron microscopy. The crystal structure of the alloy was determined to be a body-centred cubic (bcc)-derivative B2-ordered type. The microstructure of the alloy produced by LENS was dendritic. Further, it was found that with an increase in the laser scanning rate from 2.5 to 40 mm s{sup −1}, the average grain size decreased from 108.3 ± 32.4 μm to 30.6 ± 9.2 μm. The maximum cooling rate achieved during the laser cladding of the alloy was 44 × 10{sup 3} K s{sup −1}. The electron microscopy study of the alloy showed the presence of precipitates. The morphology of the disordered bcc (Fe, Cr)-rich precipitates in the ordered B2 (Al, Ni)-rich matrix changed in the dendritic and interdendritic regions from fine and spherical (with a diameter of less 100 nm) to spinodal (with the thickness being less than 100 nm). The LENS- produced AlCoCrFeNi alloy exhibited an average microhardness of approximately 543 HV0.5; this was approximately 13% higher than the hardness in the as-cast state and can be attributed to the grain refinemet in the LENS- produced alloy. Moreover, it was found that increasing the cooling rate during laser cladding increasess the microhardness of the alloy. - Highlights: • Laser-engineered net shaping is used to produce samples of AlCoCrFeNi alloy. • The alloy has a body-centred cubic (bcc)-derivative B2-ordered crystal structure. • Electron microscopy images of the alloy show the presence of precipitates. • The microhardness of the laser-clad alloy is higher than that of the as-cast alloy. • The cooling rate

  1. BNL 56 MHz HOM Damper Prototype Fabrication at JLab

    Energy Technology Data Exchange (ETDEWEB)

    Huque, Naeem A. [Jefferson Lab., Newport News, VA (United States); Daly, Edward F. [Jefferson Lab., Newport News, VA (United States); Clemens, William A. [Jefferson Lab., Newport News, VA (United States); McIntyre, Gary T. [Brookhaven National Lab. (BNL), Upton, NY (United States); Wu, Qiong [Brookhaven National Lab. (BNL), Upton, NY (United States); Seberg, Scott [Brookhaven National Lab. (BNL), Upton, NY (United States); Bellavia, Steve [Brookhaven National Lab. (BNL), Upton, NY (United States)

    2015-09-01

    A prototype Higher-Order Mode (HOM) Damper was fabricated at JLab for the Relativistic Heavy-Ion Collider's (RHIC) 56 MHz cavity at Brookhaven National Laboratory (BNL). Primarily constructed from high RRR Niobium and Sapphire, the coaxial damper presented significant challenges in electron-beam welding (EBW), brazing and machining via acid etching. The results of the prototype operation brought about changes in the damper design, due to overheating braze alloys and possible multi-pacting. Five production HOM dampers are currently being fabricated at JLab. This paper outlines the challenges faced in the fabrication process, and the solutions put in place.

  2. BNL 56 MHz HOM damper prototype fabrication at JLAB

    Energy Technology Data Exchange (ETDEWEB)

    Huque, N.; McIntyre, G.; Daly, E. F.; Clemens, W.; Wu, Q.; Seberg, S.; Bellavia, S.

    2015-05-03

    A prototype Higher-Order Mode (HOM) Damper was fabricated at JLab for the Relativistic Heavy-Ion Collider’s (RHIC) 56 MHz cavity at Brookhaven National Laboratory (BNL). Primarily constructed from high RRR Niobium and Sapphire, the coaxial damper presented significant challenges in electron-beam welding (EBW), brazing and machining via acid etching. The results of the prototype operation brought about changes in the damper design, due to overheating braze alloys and possible multi-pacting. Five production HOM dampers are currently being fabricated at JLab. This paper outlines the challenges faced in the fabrication process, and the solutions put in place.

  3. Evaluation of fuel fabrication and the back end of the fuel cycle for light-water- and heavy-water-cooled nuclear power reactors

    Energy Technology Data Exchange (ETDEWEB)

    Carter, W.L.; Olsen, A.R.

    1979-06-01

    The classification of water-cooled nuclear reactors offers a number of fuel cycles that present inherently low risk of weapons proliferation while making power available to the international community. Eight fuel cycles in light water reactor (LWR), heavy water reactor (HWR), and the spectral shift controlled reactor (SSCR) systems have been proposed to promote these objectives in the International Fuel Cycle Evaluation (INFCE) program. Each was examined in an effort to provide technical and economic data to INFCE on fuel fabrication, refabrication, and reprocessing for an initial comparison of alternate cycles. The fuel cycles include three once-through cycles that require only fresh fuel fabrication, shipping, and spent fuel storage; four cycles that utilize denatured uranium--thorium and require all recycle operations; and one cycle that considers the LWR--HWR tandem operation requiring refabrication but no reprocessing.

  4. Past research and fabrication conducted at SCK•CEN on ferritic ODS alloys used as cladding for FBR's fuel pins

    Science.gov (United States)

    De Bremaecker, Anne

    2012-09-01

    In the 1960s in the frame of the sodium-cooled fast breeders, SCK•CEN decided to develop claddings made with ferritic stainless materials because of their specific properties, namely a higher thermal conductivity, a lower thermal expansion, a lower tendency to He-embrittlement, and a lower swelling than the austenitic stainless steels. To enhance their lower creep resistance at 650-700 °C arose the idea to strengthen the microstructure by oxide dispersions. This was the starting point of an ambitious programme where both the matrix and the dispersions were optimized. A purely ferritic 13 wt% Cr matrix was selected and its mechanical strength was improved through addition of ferritizing elements. Results of tensile and stress-rupture tests showed that Ti and Mo were the most beneficial elements, partly because of the chi-phase precipitation. In 1973 the optimized matrix composition was Fe-13Cr-3.5Ti-2Mo. To reach creep properties similar to those of AISI 316, different dispersions and methods were tested: internal oxidation (that was not conclusive), and the direct mixing of metallic and oxide powders (Al2O3, MgO, ZrO2, TiO2, ZrSiO4) followed by pressing, sintering, and extrusion. The compression and extrusion parameters were determined: extrusion as hollow at 1050 °C, solution annealing at 1050 °C/15 min, cleaning, cold drawing to the final dimensions with intermediate annealings at 1050 °C, final annealing at 1050 °C, straightening and final aging at 800 °C. The choice of titania and yttria powders and their concentrations were finalized on the basis of their out-of-pile and in-pile creep and tensile strength. As soon as a resistance butt welding machine was developed and installed in a glove-box, fuel segments with PuO2 were loaded in the Belgian MTR BR2. The fabrication parameters were continuously optimized: milling and beating, lubrication, cold drawing (partial and final reduction rates, temperature, duration, atmosphere and furnace). Specific non

  5. 纯钛表面Zr-N等离子合金化%Zr-N surface alloying layers fabricated in pure titanium substrates by plasma surface alloying

    Institute of Scientific and Technical Information of China (English)

    李秀燕; 唐宾; 王鹤峰; 叶娇荣

    2013-01-01

    为了改善纯钛的表面性能,利用等离子表面合金化技术在纯钛表面形成 Zr−N 改性层。对 Zr−N 改性层的微结构、成分及硬度进行测试,并对改性层形成及表面硬度提高的机理进行分析。利用球−盘磨损试验对表面改性纯钛的摩擦学性能进行研究。结果表明,在纯钛表面形成了均匀致密的 Zr−N 改性层,改性层由表面 Zr−N化合物层和基体内 Zr、N 的扩散层构成。Zr−N 表面改性层显著提高了纯钛的表面硬度,表层的最高硬度约为HK1040。Zr−N表面改性层没有减摩效果,但明显改善了纯钛的磨损性能。%The Zr−N alloying layers were prepared on the surface of pure titanium substrates by plasma surface alloying technique to improve the surface properties. The microstructure, chemical composition, and hardness of Zr−N surface alloying layers were analyzed to understand the mechanisms of surface alloying and hardness improvement. The tribological performance of Zr−N surface alloying layers was studied by ball-on-disc wear machine. The results show that Zr−N alloying layers formed are homogeneous and compact. The Zr−N surface alloying layer consists of an outer nitride layer and an inner diffusion zone of zirconium and nitrogen. The surface treatment enhances the hardness of the surface layers of pure titanium substrates greatly and a surfaces hardness of HK1870 is obtained. Though Zr−N surface alloying layer does not show friction-reducing effect, it improves the wear resistance of pure titanium obviously.

  6. Drop Weight Impact Behavior of Al-Si-Cu Alloy Foam-Filled Thin-Walled Steel Pipe Fabricated by Friction Stir Back Extrusion

    Science.gov (United States)

    Hangai, Yoshihiko; Nakano, Yukiko; Utsunomiya, Takao; Kuwazuru, Osamu; Yoshikawa, Nobuhiro

    2017-02-01

    In this study, Al-Si-Cu alloy ADC12 foam-filled thin-walled stainless steel pipes, which exhibit metal bonding between the ADC12 foam and steel pipe, were fabricated by friction stir back extrusion. Drop weight impact tests were conducted to investigate the deformation behavior and mechanical properties of the foam-filled pipes during dynamic compression tests, which were compared with the results of static compression tests. From x-ray computed tomography observation, it was confirmed that the fabricated foam-filled pipes had almost uniform porosity and pore size distributions. It was found that no scattering of the fragments of collapsed ADC12 foam occurred for the foam-filled pipes owing to the existence of the pipe surrounding the ADC12 foam. Preventing the scattering of the ADC12 foam decreases the drop in stress during dynamic compression tests and therefore improves the energy absorption properties of the foam.

  7. Fabrication of Ni-Nb-Sn metallic glassy alloy powder and its microwave-induced sintering behavior.

    Science.gov (United States)

    Xie, Guoqiang; Li, Song; Louzguine-Luzgin, D V; Cao, Ziping; Yoshikawa, Noboru; Sato, Motoyasu; Inoue, Akihisa

    2009-01-01

    In the present study, we prepared Ni59.35Nb34.45Sn6.2 metallic glassy alloy powder by an argon gas atomization process. Microwave (MW)-induced heating and sintering was carried out by a single-mode 2.45 GHz MW applicator in the separated magnetic field or electric field using the obtained glassy powders. The structure and thermal stability of the sintered glassy alloy specimens were investigated.

  8. Microstructures and Mechanical Properties of Co-Cr Dental Alloys Fabricated by Three CAD/CAM-Based Processing Techniques

    Directory of Open Access Journals (Sweden)

    Hae Ri Kim

    2016-07-01

    Full Text Available The microstructures and mechanical properties of cobalt-chromium (Co-Cr alloys produced by three CAD/CAM-based processing techniques were investigated in comparison with those produced by the traditional casting technique. Four groups of disc- (microstructures or dumbbell- (mechanical properties specimens made of Co-Cr alloys were prepared using casting (CS, milling (ML, selective laser melting (SLM, and milling/post-sintering (ML/PS. For each technique, the corresponding commercial alloy material was used. The microstructures of the specimens were evaluated via X-ray diffractometry, optical and scanning electron microscopy with energy-dispersive X-ray spectroscopy, and electron backscattered diffraction pattern analysis. The mechanical properties were evaluated using a tensile test according to ISO 22674 (n = 6. The microstructure of the alloys was strongly influenced by the manufacturing processes. Overall, the SLM group showed superior mechanical properties, the ML/PS group being nearly comparable. The mechanical properties of the ML group were inferior to those of the CS group. The microstructures and mechanical properties of Co-Cr alloys were greatly dependent on the manufacturing technique as well as the chemical composition. The SLM and ML/PS techniques may be considered promising alternatives to the Co-Cr alloy casting process.

  9. Fabrication of a novel Mg-RE (Nd,Ce) intermetallic compound coating by molten salt diffusion and its effect on corrosion resistance of magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    韩宝军; 古东懂; 何琼; 张小联; 彭光怀; 杨初斌

    2016-01-01

    A novel Mg-rare earth (Nd,Ce) coating containing intermetallic compound was fabricated on the surface of the AZ91D magnesium alloy by bathing the sample in a NaCl-KCl-LiCl-NdCl3-CeCl3 molten salt. The cross-sectional morphology, microstruc-ture and phase composition of the coating were investigated by scanning electron microscopy (SEM), transmission electron micros-copy (TEM) and energy dispersive spectroscopy (EDS). The corrosion resistance was characterized by the potentiodynamic polariza-tion curves. The SEM observation indicated that a continuous and compact diffusion coating was obtained on the surface of SMATed AZ91D magnesium alloy and the XRD and TEM investigations revealed that the new phases were Al2Ce and Al2Nd intermetallic. The potentiodynamic polarization curves showed that the Mg-RE coating improved the corrosion resistance of the AZ91D magne-sium alloy, and the corrosion current density of the coated sample was about 1510 mA/cm2 lower than the uncoated sample.

  10. Fabrication of nano ZrO2 dispersed novel W79Ni10Ti5Nb5 alloy by mechanical alloying and pressureless sintering

    Science.gov (United States)

    Sahoo, R. R.; Patra, A.; Karak, S. K.

    2017-02-01

    A high energy planetary ball-mill was employed to synthesize tungsten (W) based alloy with nominal composition of W79Ni10Ti5Nb5(ZrO2)1 (in wt. %) for 20 h with chrome steel as grinding media, toluene as process control agent (PCA) along with compaction at 500 MPa pressure for 5 mins and sintering at 1500°C for 2 h using Ar atmosphere. X-ray diffraction (XRD), Scanning electron microscopy (SEM), Energy dispersive spectroscopy (EDS), elemental mapping and Transmission electron microscopy (TEM) was used to study the phase formation, microstructure of both milled powder and consolidated alloy. The crystallite size of W in W79Ni10Ti5Nb5(ZrO2)1 powder was 37 nm, 14.7 nm at 10 h and 20 h of milling respectively and lattice strain enhances to 0.54% at 20 h of milling. The crystallite size reduction is more at 10 h of milling and the rate drop beyond 10 to 20 h of milling. The intense improvement in dislocation density was evident upto 10 h of milling and the rate decreases between 10 to 20 h of milling. Increase in the lattice parameter of tungsten in W79Ni10Ti5Nb5(ZrO2)1 alloy upto 0.09% was observed at 10 h of milling owing to severe stress assisted deformation followed by contraction upto 0.07% at 20 h of milling due to formation of solid solution. The large spherical particles at 0 h of milling transformed to elongated shape at 10 h of milling and finer morphology at 20 h of milling. The average particle size reduced from 100 µm to 4.5 µm with the progress of milling from 0 to 20 h. Formation of fine polycrystallites of W was revealed by bright field TEM analysis and the observed crystallite size from TEM study was well supported by the evaluated crystallite size from XRD. XRD pattern and SEM micrograph of sintered alloy revealed the formation of NbNi, Ni3Ti intermetallic phases. Densification of 91.5% was attained in the 20 h milled and sintered alloy. Mechanical behaviour of the sintered product was evaluated by hardness and wear study. W79Ni10Ti5Nb5(ZrO2)1 alloy

  11. Positron annihilation study of the hardening behavior in Al-Cu based alloy by electron and heavy ion irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Hori, Fuminobu; Kobayashi, Ippei; Iwase, Akihiro [Department of Materials Science, Osaka Prefecture University, 1-1 Gakuen-cho, Sakai, Osaka 599-8531 (Japan); Saito, Yuichi; Ishikawa, Norito; Oshima, Takeshi, E-mail: horif@mtr.osakafu-u.ac.j [JAEA Tokai, Tokai-mura, Naka-gun, Ibaraki 319-1195 (Japan)

    2010-04-01

    Al-Cu based alloy, which is generally called duralumin (JIS2017), was irradiated with 10 MeV Iodine ions, 200 MeV Xenon ions and 3 MeV electrons at room temperature respectively. The micro Vicker's hardness and positron annihilation coincidence Doppler broadening (CDB) measurements have been performed before and after irradiation. Only in the case of ion irradiation, the Vicker's hardness increases with increasing ion dose. Nevertheless, there was no difference in the profile CDB spectrum for before and after irradiation. On the other hand, we found that the micro hardness of this alloy, which was Xe ion irradiated and subsequently annealed at 423 K, is greater than that of age hardened alloy without irradiation. CDB ratio curve of the age hardened Duralumin is clearly different in the electron momentum range around 0.015-0.025 mc from that of the ion irradiated alloy. The results of three-dimensional atom probe (3DAP) also show that a lot of small clusters were found after ion irradiation but large precipitations have found in annealed Duralumin. These results reveal that a number of small clusters formed in this alloy after ion irradiation, and they should strongly affects the micro hardness.

  12. A new insight into high-strength Ti62Nb12.2Fe13.6Co6.4Al5.8 alloys with bimodal microstructure fabricated by semi-solid sintering.

    Science.gov (United States)

    Liu, L H; Yang, C; Kang, L M; Qu, S G; Li, X Q; Zhang, W W; Chen, W P; Li, Y Y; Li, P J; Zhang, L C

    2016-03-31

    It is well known that semi-solid forming could only obtain coarse-grained microstructure in a few alloy systems with a low melting point, such as aluminum and magnesium alloys. This work presents that semi-solid forming could also produce novel bimodal microstructure composed of nanostructured matrix and micro-sized (CoFe)Ti2 twins in a titanium alloy, Ti62Nb12.2Fe13.6Co6.4Al5.8. The semi-solid sintering induced by eutectic transformation to form a bimodal microstructure in Ti62Nb12.2Fe13.6Co6.4Al5.8 alloy is a fundamentally different approach from other known methods. The fabricated alloy exhibits high yield strength of 1790 MPa and plastic strain of 15.5%. The novel idea provides a new insight into obtaining nano-grain or bimodal microstructure in alloy systems with high melting point by semi-solid forming and into fabricating high-performance metallic alloys in structural applications.

  13. Fabrication and characterization of nanocrystalline Al/Al12(Fe,V)3Si alloys by consolidation of mechanically alloyed powders

    Institute of Scientific and Technical Information of China (English)

    Hamid Ashrafi; Rahmatollah Emadi; Mohammad Hosein Enayati

    2014-01-01

    The aim of this study was to produce bulk nanocrystalline Al/Al12(Fe,V)3Si alloys by mechanical alloying (MA) and subsequent hot pressing (HP) of elemental powders. A nanostructured Al-based solid solution was formed by MA of elemental powders for 60 h. After HP of the as-milled powders at 550°C for 20 min, the Al12(Fe,V)3Si phase was precipitated in a nanocrystalline Al matrix. Scanning electron microscopy (SEM) images of the bulk samples represented a homogeneous and uniform microstructure that was superior to those previously obtained by rapid solidification–powder metallurgy (RS–PM). Nanostructured Al−8.5Fe−1.3V−1.7Si and Al−11.6Fe−1.3V−2.3Si alloys ex-hibited high HV hardness values of~205 and~254, respectively, which are significantly higher than those reported for the RS–PM counter-parts.

  14. In vitro profiling of epigenetic modifications underlying heavy metal toxicity of tungsten-alloy and its components.

    Science.gov (United States)

    Verma, Ranjana; Xu, Xiufen; Jaiswal, Manoj K; Olsen, Cara; Mears, David; Caretti, Giuseppina; Galdzicki, Zygmunt

    2011-06-15

    Tungsten-alloy has carcinogenic potential as demonstrated by cancer development in rats with intramuscular implanted tungsten-alloy pellets. This suggests a potential involvement of epigenetic events previously implicated as environmental triggers of cancer. Here, we tested metal induced cytotoxicity and epigenetic modifications including H3 acetylation, H3-Ser10 phosphorylation and H3-K4 trimethylation. We exposed human embryonic kidney (HEK293), human neuroepithelioma (SKNMC), and mouse myoblast (C2C12) cultures for 1-day and hippocampal primary neuronal cultures for 1-week to 50-200 μg/ml of tungsten-alloy (91% tungsten/6% nickel/3% cobalt), tungsten, nickel, and cobalt. We also examined the potential role of intracellular calcium in metal mediated histone modifications by addition of calcium channel blockers/chelators to the metal solutions. Tungsten and its alloy showed cytotoxicity at concentrations > 50 μg/ml, while we found significant toxicity with cobalt and nickel for most tested concentrations. Diverse cell-specific toxic effects were observed, with C2C12 being relatively resistant to tungsten-alloy mediated toxic impact. Tungsten-alloy, but not tungsten, caused almost complete dephosphorylation of H3-Ser10 in C2C12 and hippocampal primary neuronal cultures with H3-hypoacetylation in C2C12. Dramatic H3-Ser10 dephosphorylation was found in all cobalt treated cultures with a decrease in H3 pan-acetylation in C2C12, SKNMC and HEK293. Trimethylation of H3-K4 was not affected. Both tungsten-alloy and cobalt mediated H3-Ser10 dephosphorylation were reversed with BAPTA-AM, highlighting the role of intracellular calcium, confirmed with 2-photon calcium imaging. In summary, our results for the first time reveal epigenetic modifications triggered by tungsten-alloy exposure in C2C12 and hippocampal primary neuronal cultures suggesting the underlying synergistic effects of tungsten, nickel and cobalt mediated by changes in intracellular calcium homeostasis and

  15. Microstructure and Magnetic Properties of Fe-Ni Alloy Fabricated by Selective Laser Melting Fe/Ni Mixed Powders

    Institute of Scientific and Technical Information of China (English)

    Baicheng Zhang; Nour-Eddine Fenineche; Hanlin Liao; Christian Coddet

    2013-01-01

    Fe-Ni alloy,as a widely applied ferromagnetic material,is synthesized using selective laser melting (SLM).The chemical compositions and microstructure of the SLM Fe-Ni alloy are characterized by X-ray diffraction (XRD),energy dispersive X-ray spectroscopy and scanning electron microscopy.It was found that the samples exhibited fine grains with homogenous distribution when a low laser scanning velocity was used.Moreover,the magnetic properties of the samples with different laser parameters are also measured.It shows that the SLM Fe-30%Ni alloy possesses a low coercivity and high saturation magnetization.It also can be obtained that SLM is an alternative faster method to prepare soft magnetic material with complex shapes.Moreover,the magnetic properties can be influenced by the laser parameters.

  16. Corrosion of high temperature resisting alloys exposed to heavy fuel ash; Corrosion de aleaciones resistentes a altas temperaturas expuestas a ceniza de combustoleo pesado

    Energy Technology Data Exchange (ETDEWEB)

    Wong Moreno, Adriana del Carmen

    1998-03-01

    The objective of the performed research was to study the degradation process by high temperature corrosion of alloys exposed to heavy fuel oil ashes through a comparative experimental evaluation of its performance that allowed to establish the mechanisms involved in the phenomenon. The experimentation carried out involved the determination of the resistance to the corrosion of 14 alloys of different type (low and medium alloy steels, ferritic and austenitic stainless steels, nickel base alloys and a FeCrAl alloy of type ODS) exposed to high temperatures (580 Celsius degrees - 900 Celsius degrees) in 15 ash deposits with different corrosive potential, which were collected in the high temperature zone of boilers of thermoelectric power stations. The later studies to the corrosion tests consisted of the analysis by sweeping electron microscopy supported by microanalysis of the corroded probes, with the purpose of determining the effect of Na, V and S on the corrosivity of the ash deposits and the effect of the main alloying elements on the corrosion resistance of the alloys. Such effects are widely documented to support the proposed mechanisms of degradation that are occurring. The global analysis of the generated results has allowed to propose a model to explain the global mechanism of corrosion of alloys exposed to the high temperatures of ash deposits. The proposed model, complements the processed one by Wilson, widely accepted for fused vanadates, as far as on one hand, it considers the effect of the sodium sulfate presence (in addition to the vanadium compounds) in the deposits, and on the other hand, it extends it to temperatures higher than the point of fusion of constituent vanadium compounds of the deposits. Both aspects involve considering the roll that the process of diffusion of species has on the degradation and the capacity of protection of the alloy. The research performed allowed to confirm what the Wilson model had established for deposits with high

  17. Corrosion Behavior and Strength of Dissimilar Bonding Material between Ti and Mg Alloys Fabricated by Spark Plasma Sintering

    Directory of Open Access Journals (Sweden)

    Patchara Pripanapong

    2016-08-01

    Full Text Available Ti and solution treated Mg alloys such as AZ31B (ST, AZ61 (ST, AZ80 (ST and AZ91 (ST were successfully bonded at 475 °C by spark plasma sintering, which is a promising new method in welding field. The formation of Ti3Al intermetallic compound was found to be an important factor in controlling the bonding strength and galvanic corrosion resistance of dissimilar materials. The maximum bonding strength and bonding efficiency at 193 MPa and 96% were obtained from Ti/AZ91 (ST, in which a thick and uniform nano-level Ti3Al layer was observed. This sample also shows the highest galvanic corrosion resistance with a measured galvanic width and depth of 281 and 19 µm, respectively. The corrosion resistance of the matrix on Mg alloy side was controlled by its Al content. AZ91 (ST exhibited the highest corrosion resistance considered from its corrode surface after corrosion test in Kroll’s etchant. The effect of Al content in Mg alloy on bonding strength and corrosion behavior of Ti/Mg alloy (ST dissimilar materials is discussed in this work.

  18. PLUTONIUM-THORIUM ALLOYS

    Science.gov (United States)

    Schonfeld, F.W.

    1959-09-15

    New plutonium-base binary alloys useful as liquid reactor fuel are described. The alloys consist of 50 to 98 at.% thorium with the remainder plutonium. The stated advantages of these alloys over unalloyed plutonium for reactor fuel use are easy fabrication, phase stability, and the accompanying advantuge of providing a means for converting Th/sup 232/ into U/sup 233/.

  19. Materials data handbook, Inconel alloy 718

    Science.gov (United States)

    Sessler, J.; Weiss, V.

    1967-01-01

    Materials data handbook on Inconel alloy 718 includes data on the properties of the alloy at cryogenic, ambient, and elevated temperatures and other pertinent engineering information required for the design and fabrication of components and equipment utilizing this alloy.

  20. Fabrication of γ-Fe2O3 Nanoparticles by Solid-State Thermolysis of a Metal-Organic Framework, MIL-100(Fe, for Heavy Metal Ions Removal

    Directory of Open Access Journals (Sweden)

    Shengtao Hei

    2014-01-01

    Full Text Available Porous γ-Fe2O3 nanoparticles were prepared via a solid-state conversion process of a mesoporous iron(III carboxylate crystal, MIL-100(Fe. First, the MIL-100(Fe crystal that served as the template of the metal oxide was synthesized by a low-temperature (<100°C synthesis route. Subsequently, the porous γ-Fe2O3 nanoparticles were fabricated by facile thermolysis of the MIL-100(Fe powders via a two-step calcination treatment. The obtained γ-Fe2O3 was characterized by X-ray diffraction (XRD, N2 adsorption, X-ray photoelectron spectroscopy (XPS, and scanning electron microscopy (SEM techniques, and then used as an adsorbent for heavy metal ions removal in water treatment. This study illustrates that the metal-organic frameworks may be suitable precursors for the fabrication of metal oxides nanomaterials with large specific surface area, and the prepared porous γ-Fe2O3 exhibits a superior adsorption performance for As(V and As(III ions removal in water treatment.

  1. Microstructures and fatigue properties of electron beam welds with beam oscillation for heavy section TC4-DT alloy

    Institute of Scientific and Technical Information of China (English)

    Fu Pengfei; Mao Zhiyong; Zuo Congjin; Wang Yajun; Wang Chunming

    2014-01-01

    With the development of the manufacturing technology, electron beam welding (EBW) is capable of producing titanium alloy large parts in aero fields. To increase the applications and improve the properties, EBW with beam oscillation was investigated on TC4-DT alloy with 50 mm thickness. We detected the welding samples by X-ray NDT, observed the microstructures of the welds, and tested the fatigue properties of the joints. The results showed that EBW with beam oscillation improved the weld morphology as well as welding quality, and the microstructure homo-geneity of the welds and HAZ along the weld penetration were also improved. The fatigue proper-ties of the joints with beam oscillation were more excellent than those of conventional EBW, even equal to those of the base metal under high stresses. The influences of the processing and the micro-structure on the properties with beam oscillation were discussed.

  2. Tensile Properties and Fracture Behavior of Aluminum Alloy Foam Fabricated from Die Castings without Using Blowing Agent by Friction Stir Processing Route

    Directory of Open Access Journals (Sweden)

    Yoshihiko Hangai

    2014-03-01

    Full Text Available Al foam has been used in a wide range of applications owing to its light weight, high energy absorption and high sound insulation. One of the promising processes for fabricating Al foam involves the use of a foamable precursor. In this study, ADC12 Al foams with porosities of 67%–78% were fabricated from Al alloy die castings without using a blowing agent by the friction stir processing route. The pore structure and tensile properties of the ADC12 foams were investigated and compared with those of commercially available ALPORAS. From X-ray computed tomography (X-ray CT observations of the pore structure of ADC12 foams, it was found that they have smaller pores with a narrower distribution than those in ALPORAS. Tensile tests on the ADC12 foams indicated that as their porosity increased, the tensile strength and tensile strain decreased, with strong relation between the porosity, tensile strength, and tensile strain. ADC12 foams exhibited brittle fracture, whereas ALPORAS exhibited ductile fracture, which is due to the nature of the Al alloy used as the base material of the foams. By image-based finite element (FE analysis using X-ray CT images corresponding to the tensile tests on ADC12 foams, it was shown that the fracture path of ADC12 foams observed in tensile tests and the regions of high stress obtained from FE analysis correspond to each other. Therefore, it is considered that the fracture behavior of ADC12 foams in relation to their pore structure distribution can be investigated by image-based FE analysis.

  3. Fretting wear behavior of laser-nitrided Ti-5Al-5Mo-5V-1Cr-1Fe alloy fabricated by laser melting deposition

    Science.gov (United States)

    Liu, L.; Shangguan, Y. J.; Tang, H. B.; Wang, H. M.

    2014-09-01

    Fretting wear behavior of laser-nitrided titanium alloy (Ti-5Al-5Mo-5V-1Cr-1Fe) fabricated by laser melting deposition (LMD) has been investigated to explore surface engineering for protection against wear damage of laser melting deposited titanium alloy. The morphology and volume of the wear scars of unmodified and laser-nitrided LMD Ti-5Al-5Mo-5V-1Cr-1Fe tested at different frequencies, 10 and 50 Hz, were studied using non-contact three-dimensional surface profilometer and scanning electron microscope. Friction coefficients measured at different frequencies or loading forces were compared for unmodified and laser-nitrided LMD specimens. Experimental results show that laser-nitrided LMD specimens have shown fretting resistance superior to unmodified LMD specimens due to the presence of hard TiN dendrites in the laser-nitrided layer. W-shaped wear scar caused by local rotation of fretting ball at the two ends of the scar was observed. Given a constant loading force of 50 N, unmodified and laser-nitrided LMD specimens exhibited similar friction coefficients and their friction coefficients increased with test frequency. The friction coefficients of both specimens increased with the reduction of normal load, which corresponds to the trend in Hertzian contact model.

  4. The Optimizing Conditions by Taguchi Method for Fabricating Semi-Solid Al-Zn-Mg Alloy Slurry by Cooling Plate Method

    Science.gov (United States)

    Shim, Sung-Yong; Park, Hyung-Won; Jeong, In-Sang; Lim, Su-Gun

    In order to optimize the condition for the semi-solid Al-Zn-Mg aluminium alloy fabricated by cooling plate method, the Taguchi design was used. The cooling plate method effectively separating the grains formed from the mold wall can be used to form a semi-solid material by flowing molten metal over an inclined Cu plate and casting in a mold for the near-net shape component. In Taguchi's design method, the higher signal vs noise (S/N) ratio the better. Therefore, the manufacturing conditions were arranged as a table of orthogonal arrays (L9(34)), and the influence of two factors, pouring temperature and cooling plate angle, was examined. From the observed microstructures, the grain size and aspect ratio were measured by image analyzer. The results indicated that the pouring temperature exerts the main effect on the spherical microstructures since the S/N ratio, which is the sensibility of the surrounding environment, was the highest. The optimum condition for the Al-Zn-Mg alloy was a cooling plate angle of 40° and a pouring temperature of 680°C. The grain size and aspect ratio were 70 μm and 1.3, respectively.

  5. Relationship between the microstructure and mechanical properties of an equiatomic AlCoCrFeNi high-entropy alloy fabricated by selective electron beam melting

    Energy Technology Data Exchange (ETDEWEB)

    Shiratori, Hiroshi [Department of Materials Processing, Graduate School of Engineering, Tohoku University, 6-6-02, Aoba-yama, Aoba-ku, Sendai 980-8579 (Japan); Institute for Materials Research, Tohoku University, 2-1-1 Katahira, Aoba-ku, Sendai 980-8577 (Japan); Fujieda, Tadashi [Center for Technology Innovation − Materials, Research & Development Group, Hitachi, Ltd., Hitachi 319-1292 (Japan); Yamanaka, Kenta, E-mail: k_yamanaka@imr.tohoku.ac.jp [Institute for Materials Research, Tohoku University, 2-1-1 Katahira, Aoba-ku, Sendai 980-8577 (Japan); Koizumi, Yuichiro [Institute for Materials Research, Tohoku University, 2-1-1 Katahira, Aoba-ku, Sendai 980-8577 (Japan); Kuwabara, Kosuke; Kato, Takahiko [Center for Technology Innovation − Materials, Research & Development Group, Hitachi, Ltd., Hitachi 319-1292 (Japan); Chiba, Akihiko [Institute for Materials Research, Tohoku University, 2-1-1 Katahira, Aoba-ku, Sendai 980-8577 (Japan)

    2016-02-22

    Because of their superior properties, high-entropy alloys (HEAs) are considered promising novel structural materials that can substitute conventional alloys. From the viewpoint of future applications, it is important to explore methods for producing complex shaped products with HEAs. In this study, selective electron beam melting (SEBM) was employed for fabricating equiatomic AlCoCrFeNi HEA specimens, and their microstructures and mechanical properties were evaluated by comparing them with those of a conventionally cast specimen. Both cast and SEBM specimens dominantly consisted of a nano-lamellar mixture of disordered body-centered-cubic (BCC) and B2 (ordered BCC) phases. The face-centered cubic (FCC) phase was also precipitated at the grain boundaries of the B2/BCC mixture phases on the SEBM specimens. The fraction of the FCC phase at the bottom part of the SEBM specimen was higher than that at the top part. The preheating procedure—a process unique to SEBM—is responsible for the precipitation of the FCC phase, because of the long-term exposure at sufficiently high temperatures. As a result, the hardness of the SEBM specimens gradually decreased as we approached the bottom part of the specimens due to the increased fraction of the FCC phase, which had lower hardness than the B2/BCC phases. Further, the SEBM specimen exhibited much higher plastic deformability than the cast specimen, without significant loss of strength.

  6. MICROSTRUCTURE OF Mg-6.4Zn-1.1Y ALLOY FABRICATED BY RAPID SOLIDIFICATION AND RECIPROCATING EXTRUSION

    Institute of Scientific and Technical Information of China (English)

    Z.M. Zhang; C.J. Xu; X.F. Guo

    2008-01-01

    In order to explore the methods to prepare high-strength quasicrystal-reinforced magnesium alloys, the flakes of rapidly solidified Mg-6.4Zn-1.1 Y magnesium alloy with a thickness of 50-60 um were obtained by a melt spinning single-roller device, and the flakes were then processed into rods by reciprocating extrusion and direct extrusion. The microstructure of the alloy was analyzed by optical microscope and SEM, and the constituent phases were identified by XRD. Phase transformation and its onset temperature were determined by differential thermal analyzer (DTA). The analysis result shows that rapid solidification for Mg-6.4Zn-1.1Y alloy can inhibit the eutectic reactions, broaden the solid solubility of Zn in a-Mg solute solution, and impede the formation of Mg3 Y2 Zn3 and MgZn2 compounds, and thus help the icosahedral Mg3 YZn6 quasicrystal formed directly from the melt. The mierostrueture of the flakes consists of the a-Mg solid solution and icosahedral Mg3 YZn6 quasierystal. Dense rods can be made from the flakes by two-pass reciprocating extrusion and direct extrusion. The interfaces between flakes in the rods can be welded and jointed perfectly. During the reciprocating extrusion and direct extrusion process, more Mg3 YZn6 compounds are precipitated and distributed uniformly, whereas the rods possess fine microstructures inherited from rapidly solidified flakes. The rods contain only two phases: amagnesium solid solution as matrix and fine icosahedral Mg3 YZn6 quasicrystal which disperses uniformly in the matrix.

  7. Facile Fabrication of Platinum-Cobalt Alloy Nanoparticles with Enhanced Electrocatalytic Activity for a Methanol Oxidation Reaction

    Science.gov (United States)

    Huang, Huihong; Hu, Xiulan; Zhang, Jianbo; Su, Nan; Cheng, JieXu

    2017-01-01

    Decreasing the cost associated with platinum-based catalysts along with improving their catalytic properties is a major challenge for commercial direct methanol fuel cells. In this work, a simple and facile strategy was developed for the more efficient preparation of multi-walled carbon nanotube (MWCNT) -supported Pt/CoPt composite nanoparticles (NPs) via solution plasma sputtering with subsequent thermal annealing. Quite different from general wet synthesis methods, Pt/CoPt composite NPs were directly derived from metal wire electrodes without any additions. The obtained Pt/CoPt/MWCNTs composite catalysts exhibited tremendous improvement in the electro-oxidation of methanol in acidic media with mass activities of 1719 mA mg−1Pt. This value is much higher than that of previous reports of Pt-Co alloy and commercial Pt/C (3.16 times) because of the many active sites and clean surface of the catalysts. The catalysts showed good stability due to the special synergistic effects of the CoPt alloy. Pt/CoPt/MWCNTs can be used as a promising catalyst for direct methanol fuel cells. In addition, this solution plasma sputtering-assisted synthesis method introduces a general and feasible route for the synthesis of binary alloys. PMID:28358143

  8. Fabrication and electromagnetic properties of bio-based helical soft-core particles by way of Ni-Fe alloy electroplating

    Energy Technology Data Exchange (ETDEWEB)

    Lan Mingming, E-mail: lan_mingming@163.com [Bionic and Micro/Nano/Bio Manufacturing Technology Research Center, School of Mechanical Engineering and Automation, Beihang University, Beijing 100191 (China); Zhang Deyuan; Cai Jun; Zhang Wenqiang; Yuan Liming [Bionic and Micro/Nano/Bio Manufacturing Technology Research Center, School of Mechanical Engineering and Automation, Beihang University, Beijing 100191 (China)

    2011-12-15

    Ni-Fe alloy electroplating was used as a bio-limited forming process to fabricate bio-based helical soft-core ferromagnetic particles, and a low frequency vibration device was applied to the cathode to avoid microorganism (Spirulina platens) cells adhesion to the copper net during the course of plating. The morphologies and ingredients of the coated Spirulina cells were characterized using scanning electron microscopy and energy dispersive spectrometer. The complex permittivity and permeability of the samples containing the coated Spirulina cells before and after heat treatment were measured and investigated by a vector network analyzer. The results show that the Spirulina cells after plating keep their initial helical shape, and applying low frequency vibration to the copper net cathode in the plating process can effectively prevent agglomeration and intertwinement of the Spirulina cells. The microwave absorbing and electromagnetic properties of the samples containing the coated Spirulina cells particles with heat treatment are superior to those samples containing the coated Spirulina cells particles without heat treatment. - Highlights: > We used the microorganism cells as forming template to fabricate the bio-based helical soft-core ferromagnetic particles. > Microorganism selected as forming templates was Spirulina platens, which are of natural helical shape and have high aspect ratio. > Coated Spirulina cells were a kind lightweight ferromagnetic particle.

  9. Heavy Metals and Radioactive Characterization of the Main Materials Involved in the HC-FeMn Alloy Production Process

    Energy Technology Data Exchange (ETDEWEB)

    Badran, H. [Taif University (Saudi Arabia); Bakr, H.; Elnimr, T. [Tanta University (Egypt); Sharshar, T. [Kafrelsheikh University (Egypt)

    2014-07-01

    Natural occurring radioactive materials (NORM) are always present in association with a variety of elements in the geological formations. The extraction of non-radioactive minerals from the mineral matrices may lead to the buildup of NORM in wastes and/or end product with different concentrations of uranium and thorium daughters, depending on extraction procedures, initial concentrations and chemical forms of the NORM in the mineral matrices. Gamma-ray spectrometry was used for the quantitative assessment of radionuclides and the associated radiation hazards at the high carbon Ferromanganese alloy (HC-FeMn) production plant in Abu Zenima (West Sinai, Egypt). The low grad Mn from Um Bogma is mixed with Norwegian Mn to improve its quality. While the Egyptian raw Mn is richer in {sup 238}U, Cu and Zn, the Norwegian raw Mn is richer in {sup 40}K and Mn. The mixing process leads to increasing concentrations of {sup 226}Ra and Zn. Enhanced concentrations of Mn, Cu and Zn were also found in the waste. The radioactivity concentrations of {sup 226}Ra, {sup 232}Th and {sup 40}K in different raw materials used in the alloy formation process, HC-FeMn alloy, waste and other mining products produced by the same company are also determined. The estimated range of the total activities of wastes produced annually by the extraction process are 8.7-17.3, 0.7-1.3 and 6.7-13.4 GBq for {sup 226}Ra, {sup 232}Th and {sup 40}K, respectively. The calculated absorbed dose rate and the annual effective dose equivalent in waste dumps with these increased fractions of NORM are 225 nGy/h and 276 mSv, respectively. This investigation does not recommend the use of the waste in housing construction or as filling materials in the area where houses may be built on or near the tailing piles. Document available in abstract form only. (authors)

  10. Fabrication of Nb{sub 3}Al superconductor by the optimized mechanical alloying method with low temperature

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Y., E-mail: yongzhang@swjtu.cn [Key Laboratory of Magnetic Levitation Technologies and Maglev Trains, Ministry of Education of China, and Superconductivity and New Energy R& D Center, Southwest Jiaotong University, Chengdu 610031 (China); Lin, W.J.; Xu, L.Y.; Yang, D.W.; Chen, Y.L. [Key Laboratory of Magnetic Levitation Technologies and Maglev Trains, Ministry of Education of China, and Superconductivity and New Energy R& D Center, Southwest Jiaotong University, Chengdu 610031 (China); Li, P.Y.; Pan, X.F.; Yan, G. [Western Superconducting Technoligies Co., Ltd., Xi' an 710018 (China); Zhao, Y., E-mail: yzhao@home.swjtu.edu.cn [Key Laboratory of Magnetic Levitation Technologies and Maglev Trains, Ministry of Education of China, and Superconductivity and New Energy R& D Center, Southwest Jiaotong University, Chengdu 610031 (China); School of Materials Science and Engineering, University of New South Wales, Sydney 2052 NSW (Australia)

    2016-11-15

    Highlights: • Due to a much better strain tolerance than Nb{sub 3}Sn, Nb{sub 3}Al has been considered as an excellent candidate for making high field magnets. At present, the Nb{sub 3}Al superconducting wires were prepared mainly by the Jelly-roll method combined with a rapid heating and quenching (RHQ) heat treatment at around 2000 °C. In this study, Nb{sub 3}Al superconductor with T{sub c} of 15.6 K is directly prepared with a mechanical alloying method followed by a low temperature annealing at 800 to 900 °C. Our results hint the possibility that Nb{sub 3}Al superconducting wire with high performance can be prepared below the melting point of Cu (1080 °C) by a conventional powder in tube (PIT) method, thus effectively avoiding high temperature heat treatment and RHQ device. - Abstract: Mechanical alloying was used to synthesize Nb{sub 3}Al superconductor successfully, and the process was optimization under various preparation conditions. In the current study, Nb{sub 3}Al superconductor with T{sub c} of 15.6 K was directly prepared from high quality Nb (Al) solid solution by mechanical alloying method and heat treatment at a low temperature of 800 to 900 °C. The results showed that Nb{sub 3}Al superconducting wire with high performance could be prepared after heat treatment below the melting point of Cu (1080°C) and using Nb (Al) solid solution and conventional powder in tube (PIT) method, thus effectively avoiding ultra-high temperature heat treatment and special rapid heating and quenching(RHQ) device.

  11. Fabrication of nano porous with heavy ions in plastics for the oil industry; Fabricacion de nano poros con iones pesados en plasticos para la industria petrolera

    Energy Technology Data Exchange (ETDEWEB)

    Balcazar, M.; Tavera, L.; Mendoza, D.; Mut, A. [ININ, 52045 Ocoyoacac, Estado de Mexico (Mexico)]. e-mail: mbg@nuclear.inin.mx

    2003-07-01

    The natural gas has undesirable concentrations of other gases like the nitrogen that reduces the heat capacity of the gas. It is required to develop separation technology to increase the caloric value of the gas. Among the technology in development for the separation of these gases there are the nano membranes; these are polymeric material that when synthesizing them form nano pores that allow the selective separation of the gas. Another form of creating these nano pores with uniform and controlled pore size, is irradiating a polymeric material with heavy ions. The energy loss of the heavy ion produces cylindrical damages around its trajectory in a diameter among 30 x 10{sup -10} m and 100 x 10{sup -10} m. This damage breaks the chains of the polymer making it susceptible to the corrosion of appropriate chemical agents that allow to create a pore of the size of some nanometers in the polymer. The basic mechanisms of the interaction of the ions with the polymer are important for the controlled creation, the observation and analysis of these nano pores. One of the more appropriate techniques for the visualization and analysis of the geometry of the produced damages, it is the scanning electron and of the atomic force microscopies. The present work has as objective to define the basic parameters of the interaction of the ion with the polymer that intervene in the fabrication of this nano pores. The conditions of the chemical corrosion process are presented for the creation of micro pores in two polymers CR39 and Makrofol produced by fission fragments and alpha particles. A characterization of the diameters and of the damages profile is make. The obtained results are related with the mechanisms of loss of energy of the ions in the matter and the particles identification in function of the damage geometry. (Author)

  12. Microstructure characteristics and mechanical property of aluminum alloy/stainless steel lap joints fabricated by MIG welding-brazing process

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Hongtao, E-mail: hitzht@yahoo.com.cn [School of Materials Science and Engineering, Harbin Institute of Technology at Weihai, Weihai 264209 (China); Liu Jiakun [School of Materials Science and Engineering, Harbin Institute of Technology at Weihai, Weihai 264209 (China)

    2011-07-25

    Highlights: {yields} Wrought aluminum and stainless steel was joined with welding-brazing process. {yields} Effect of different layers on spreadability of molten filler metal was examined. {yields} Mechanical property of the joints with different heat inputs was investigated. {yields} Microstructure of the joints were also studied by OM, SEM and TEM. {yields} Phase composition was ascertained by diffraction spot and XRD analysis. - Abstract: Lap joints of aluminum alloy 2B50 and stainless steel 1Cr18Ni9Ti were welded by MIG welding-brazing method with 4043 Al-Si filler metal. The effect of aluminizing coating and galvanized zinc coating on fusion metal spreadability were studied. The aluminized coating had limited effect to promote weld surface appearance and obvious micro-cracks were found between the compound layer and the steel side. The fracture in tensile tests occurred at the interfacial layer of the weld with a low tensile strength about 60 MPa. Joints between aluminum alloy and galvanized steel had good surface appearances and the intermetallic compound in fusion zone region close to joint interface was Al{sub 4.5}FeSi. The thickness of the intermetallic compound layer varied from about 5 {mu}m to 15 {mu}m depending on the heat input and the highest tensile strength of lap joint could reached 193.6 MPa when the heat input is 0.846 KJ/cm.

  13. Magnetic features of Fe-Cr-Co alloys with tailoring chromium content fabricated by spark plasma sintering

    Science.gov (United States)

    Rastabi, Reza Amini; Ghasemi, Ali; Tavoosi, Majid; Ramazani, Mazaher

    2017-03-01

    Structural and magnetic characterization of Fe-Cr-Co alloys during milling, annealing and consolidation processes was the goal of this study. In this regards, different powder mixtures of Fe80-xCrxCo20 (15≤x≤35) were mechanically milled in a planetary ball mill and then were consolidated by spark plasma sintering (SPS). The produced samples were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM) and vibrating sample magnetometer (VSM). According to achieved results, the structure of as-milled samples in different compositions consists of single α phase solid solution with coercivity and saturation of magnetization in the range of 110-200 Oe and 150-220 emu/g, respectively. The magnetic properties of consolidated samples depend on the kinds of formed precipitates in microstructure and the maximum values of coercive force and saturation of magnetization obtained in Fe55Cr25Co20 magnetic (with single α phase) alloy were 107 Oe and Ms 172 emu/g, respectively. In fact, the formation of non-magnetic σ and γ phases has a destructive effect on magnetic properties of consolidated samples with higher Cr content. Since such magnet requires less cobalt, and contains similar magnetic feature with superior ductility compare to the AlNiCo 5, it could be considered as a promising candidate for employing instead of AlNiCo 5.

  14. One-step fabrication of biomimetic superhydrophobic surface by electrodeposition on magnesium alloy and its corrosion inhibition.

    Science.gov (United States)

    Liu, Yan; Xue, Jingze; Luo, Dan; Wang, Huiyuan; Gong, Xu; Han, Zhiwu; Ren, Luquan

    2017-04-01

    A facile, rapid and one-step electrodeposition process has been employed to construct a superhydrophobic surface with micro/nano scale structure on a Mg-Sn-Zn (TZ51) alloy, which is expected to be applied as a biodegradable biomedical implant materials. By changing the electrodeposition time, the maximum contact angle of the droplet was observed as high as 160.4°±0.7°. The characteristics of the as-prepared surface were conducted by field emission scanning electron microscopy (FE-SEM), X-ray photoelectron spectroscopy (XPS) and Fourier-transform infrared spectroscopy (FT-IR). Besides, the anti-corrosion performance of the coatings in stimulated body fluid (SBF) solution were investigated by electrochemical measurement. The results demonstrated that the anti-corrosion property of superhydrophobic surface was greatly improved. This method show beneficial effects on the wettability and corrosion behavior, and therefore provides a efficient route to mitigate the undesirable rapid corrosion of magnesium alloy in favor of application for clinical field. Copyright © 2016 Elsevier Inc. All rights reserved.

  15. A Comparison of Biocompatibility of a Titanium Alloy Fabricated by Electron Beam Melting and Selective Laser Melting

    Science.gov (United States)

    Wang, Hong; Zhao, Bingjing; Liu, Changkui; Wang, Chao; Tan, Xinying; Hu, Min

    2016-01-01

    Electron beam melting (EBM) and selective laser melting (SLM) are two advanced rapid prototyping manufacturing technologies capable of fabricating complex structures and geometric shapes from metallic materials using computer tomography (CT) and Computer-aided Design (CAD) data. Compared to traditional technologies used for metallic products, EBM and SLM alter the mechanical, physical and chemical properties, which are closely related to the biocompatibility of metallic products. In this study, we evaluate and compare the biocompatibility, including cytocompatibility, haemocompatibility, skin irritation and skin sensitivity of Ti6Al4V fabricated by EBM and SLM. The results were analysed using one-way ANOVA and Tukey’s multiple comparison test. Both the EBM and SLM Ti6Al4V exhibited good cytobiocompatibility. The haemolytic ratios of the SLM and EBM were 2.24% and 2.46%, respectively, which demonstrated good haemocompatibility. The EBM and SLM Ti6Al4V samples showed no dermal irritation when exposed to rabbits. In a delayed hypersensitivity test, no skin allergic reaction from the EBM or the SLM Ti6Al4V was observed in guinea pigs. Based on these results, Ti6Al4V fabricated by EBM and SLM were good cytobiocompatible, haemocompatible, non-irritant and non-sensitizing materials. Although the data for cell adhesion, proliferation, ALP activity and the haemolytic ratio was higher for the SLM group, there were no significant differences between the different manufacturing methods. PMID:27391895

  16. A Comparison of Biocompatibility of a Titanium Alloy Fabricated by Electron Beam Melting and Selective Laser Melting.

    Directory of Open Access Journals (Sweden)

    Hong Wang

    Full Text Available Electron beam melting (EBM and selective laser melting (SLM are two advanced rapid prototyping manufacturing technologies capable of fabricating complex structures and geometric shapes from metallic materials using computer tomography (CT and Computer-aided Design (CAD data. Compared to traditional technologies used for metallic products, EBM and SLM alter the mechanical, physical and chemical properties, which are closely related to the biocompatibility of metallic products. In this study, we evaluate and compare the biocompatibility, including cytocompatibility, haemocompatibility, skin irritation and skin sensitivity of Ti6Al4V fabricated by EBM and SLM. The results were analysed using one-way ANOVA and Tukey's multiple comparison test. Both the EBM and SLM Ti6Al4V exhibited good cytobiocompatibility. The haemolytic ratios of the SLM and EBM were 2.24% and 2.46%, respectively, which demonstrated good haemocompatibility. The EBM and SLM Ti6Al4V samples showed no dermal irritation when exposed to rabbits. In a delayed hypersensitivity test, no skin allergic reaction from the EBM or the SLM Ti6Al4V was observed in guinea pigs. Based on these results, Ti6Al4V fabricated by EBM and SLM were good cytobiocompatible, haemocompatible, non-irritant and non-sensitizing materials. Although the data for cell adhesion, proliferation, ALP activity and the haemolytic ratio was higher for the SLM group, there were no significant differences between the different manufacturing methods.

  17. A Comparison of Biocompatibility of a Titanium Alloy Fabricated by Electron Beam Melting and Selective Laser Melting.

    Science.gov (United States)

    Wang, Hong; Zhao, Bingjing; Liu, Changkui; Wang, Chao; Tan, Xinying; Hu, Min

    2016-01-01

    Electron beam melting (EBM) and selective laser melting (SLM) are two advanced rapid prototyping manufacturing technologies capable of fabricating complex structures and geometric shapes from metallic materials using computer tomography (CT) and Computer-aided Design (CAD) data. Compared to traditional technologies used for metallic products, EBM and SLM alter the mechanical, physical and chemical properties, which are closely related to the biocompatibility of metallic products. In this study, we evaluate and compare the biocompatibility, including cytocompatibility, haemocompatibility, skin irritation and skin sensitivity of Ti6Al4V fabricated by EBM and SLM. The results were analysed using one-way ANOVA and Tukey's multiple comparison test. Both the EBM and SLM Ti6Al4V exhibited good cytobiocompatibility. The haemolytic ratios of the SLM and EBM were 2.24% and 2.46%, respectively, which demonstrated good haemocompatibility. The EBM and SLM Ti6Al4V samples showed no dermal irritation when exposed to rabbits. In a delayed hypersensitivity test, no skin allergic reaction from the EBM or the SLM Ti6Al4V was observed in guinea pigs. Based on these results, Ti6Al4V fabricated by EBM and SLM were good cytobiocompatible, haemocompatible, non-irritant and non-sensitizing materials. Although the data for cell adhesion, proliferation, ALP activity and the haemolytic ratio was higher for the SLM group, there were no significant differences between the different manufacturing methods.

  18. 1H NMR spectroscopic analysis detects metabolic disturbances in rat urine on acute exposure to heavy metal tungsten alloy based metals salt.

    Science.gov (United States)

    Tyagi, Ritu; Rana, Poonam; Gupta, Mamta; Bhatnagar, Deepak; Srivastava, Shatakshi; Roy, Raja; Khushu, Subash

    2014-03-25

    Heavy metal tungsten alloys (HMTAs) have been found to be safer alternatives for making military munitions. Recently, some studies demonstrating the toxic potential of HMTAs have raised concern over the safety issues, and further propose that HMTAs exposure may lead to physiological disturbances as well. To look for the systemic effect of acute toxicity of HMTA based metals salt, (1)H nuclear magnetic resonance ((1)H NMR) spectroscopic profiling of rat urine was carried out. Male Sprague Dawley rats were administered (intraperitoneal) low and high dose of mixture of HMTA based metals salt and NMR spectroscopy was carried out in urine samples collected at 8, 24, 72 and 120 h post dosing (p.d.). Serum biochemical parameters and liver histopathology were also conducted. The (1)H NMR spectra were analysed using multivariate analysis techniques to show the time- and dose-dependent biochemical variations in post HMTA based metals salt exposure. Urine metabolomic analysis showed changes associated with energy metabolism, amino acids, N-methyl nicotinamide, membrane and gut flora metabolites. Multivariate analysis showed maximum variation with best classification of control and treated groups at 24h p.d. At the end of the study, for the low dose group most of the changes at metabolite level reverted to control except for the energy metabolites; whereas, in the high dose group some of the changes still persisted. The observations were well correlated with histopathological and serum biochemical parameters. Further, metabolic pathway analysis clarified that amongst all the metabolic pathways analysed, tricarboxylic acid cycle was most affected at all the time points indicating a switchover in energy metabolism from aerobic to anaerobic. These results suggest that exposure of rats to acute doses of HMTA based metals salt disrupts physiological metabolism with moderate injury to the liver, which might indirectly result from heavy metals induced oxidative stress.

  19. Metallic alloy nanoparticle-based fabrication and optical properties of a Cu(In{sub 1−x}Ga{sub x})S{sub 2} absorber layer for solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Yo-Min [Department of Fusion Chemical Engineering, Hanyang University, Ansan 426-791 (Korea, Republic of); Lee, Young-In [Department of Materials Science and Engineering, Seoul National University of Science and Technology, Seoul 139-743 (Korea, Republic of); Kim, Seil [Department of Fusion Chemical Engineering, Hanyang University, Ansan 426-791 (Korea, Republic of); Choa, Yong-Ho, E-mail: choa15@hanyang.ac.kr [Department of Fusion Chemical Engineering, Hanyang University, Ansan 426-791 (Korea, Republic of)

    2014-12-05

    Highlights: • CIGS2 absorber is obtained using Cu, In and Ga (CIG) metallic alloy nanoparticles. • 79 nm CIG metallic alloy nanoparticles are obtained by ultrasonic spray pyrolysis. • CIG metallic alloy nanoparticles improve the CIGS2 film densification. • The band gap of CIGS2 can be controlled by introducing the desired precursor ratio. - Abstract: A highly-densified Cu(In{sub 1−x}Ga{sub x})S{sub 2} (CIGS2) absorber layer was fabricated using copper, indium and gallium (CIG) metallic alloy nanoparticles synthesized by salt-assisted ultrasonic spray pyrolysis (SAUSP) followed by direct thermal reduction. The reduction process in salt matrix minimized aggregation of CIG metallic alloy nanoparticles that have the potential to lead to higher film densification during sulfurization. To optimize the amount of salt, various NaCl/precursor ratios were used for SAUSP and Cu–In metallic alloy nanoparticles with average particle size of 79 nm were obtained. The CIGS2 obtained in the present study exhibited a variable band-gap ranging from 1.46 to 2.4 eV depending on the Ga/(In + Ga) ratio, which corresponded to the respective bulk materials.

  20. Fabrication of Highly Stable and Efficient PtCu Alloy Nanoparticles on Highly Porous Carbon for Direct Methanol Fuel Cells.

    Science.gov (United States)

    Khan, Inayat Ali; Qian, Yuhong; Badshah, Amin; Zhao, Dan; Nadeem, Muhammad Arif

    2016-08-17

    Boosting the durability of Pt nanoparticles by controlling the composition and morphology is extremely important for fuel cells commercialization. We deposit the Pt-Cu alloy nanoparticles over high surface area carbon in different metallic molar ratios and optimize the conditions to achieve desired material. The novel bimetallic electro-catalyst {Pt-Cu/PC-950 (15:15%)} offers exceptional electrocatalytic activity when tested for both oxygen reduction reaction and methanol oxidation reactions. A high mass activity of 0.043 mA/μgPt (based on Pt mass) is recorded for ORR. An outstanding longevity of this electro-catalyst is noticed when compared to 20 wt % Pt loaded either on PC-950 or commercial carbon. The high surface area carbon support offers enhanced activity and prevents the nanoparticles from agglomeration, migration, and dissolution as evident by TEM analysis.

  1. Microstructure and Cavitation Erosion Properties of Ceramic Coatings Fabricated on Ti-6Al-4V Alloy by Pack Carburizing

    Science.gov (United States)

    Li, Haibin; Cui, Zhenduo; Li, Zhaoyang; Zhu, Shengli; Yang, Xianjin

    2014-08-01

    In this study, Ti-6Al-4V alloy was processed by pack carburizing to improve the cavitation erosion behavior. X-ray diffraction and scanning-electron microscopy (SEM) analysis showed that a uniform and crack-free ceramic coating formed on the surface of the treated samples. The coating layer comprised primary TiC and less oxide. Cavitation erosion experiment results indicated that the treated samples have the factor of 3.44 to 6.68 increase in cavitation erosion resistance ( R e) as compared with the as-received sample. The ceramic coatings with high hardness and good metallurgical bonding were responsible for the enhanced cavitation erosion properties. When the coatings were treated at condition of high temperature and/or long time, the R e was enervated due to the thin oxide film formed at the outermost surface. Cavitation erosion mechanism for the coatings was characterized as brittle mode by SEM observation of the worn surfaces.

  2. 3D Microstructural Architectures for Metal and Alloy Components Fabricated by 3D Printing/Additive Manufacturing Technologies

    Science.gov (United States)

    Martinez, E.; Murr, L. E.; Amato, K. N.; Hernandez, J.; Shindo, P. W.; Gaytan, S. M.; Ramirez, D. A.; Medina, F.; Wicker, R. B.

    The layer-by-layer building of monolithic, 3D metal components from selectively melted powder layers using laser or electron beams is a novel form of 3D printing or additive manufacturing. Microstructures created in these 3D products can involve novel, directional solidification structures which can include crystallographically oriented grains containing columnar arrays of precipitates characteristic of a microstructural architecture. These microstructural architectures are advantageously rendered in 3D image constructions involving light optical microscopy and scanning and transmission electron microscopy observations. Microstructural evolution can also be effectively examined through 3D image sequences which, along with x-ray diffraction (XRD) analysis in the x-y and x-z planes, can effectively characterize related crystallographic/texture variances. This paper compares 3D microstructural architectures in Co-base and Ni-base superalloys, columnar martensitic grain structures in 17-4 PH alloy, and columnar copper oxides and dislocation arrays in copper.

  3. Fabrication and electromagnetic interference shielding performance of open-cell foam of a Cu–Ni alloy integrated with CNTs

    Energy Technology Data Exchange (ETDEWEB)

    Ji, Keju; Zhao, Huihui; Zhang, Jun; Chen, Jia; Dai, Zhendong, E-mail: zddai@nuaa.edu.cn

    2014-08-30

    Highlights: • Cu–Ni alloy open-cell foam integrated with CNTs was used for EMI shielding. • The composite was prepared by electroless, electro-, and electrophoretic deposition. • The main shielding mechanism was multiple reflections and absorptions of microwaves. • The composite had a porous structure, large surface area, and inherent permeability. - Abstract: A lightweight multi-layered electromagnetic interference (EMI) shielding material made of open-cell foam of a Cu–Ni alloy integrated with carbon nanotubes (CNTs) was prepared by electroless copper plating, then nickel electroplating, and finally electrophoretic deposition of CNTs. The foamed Cu–Ni–CNT composite comprises, from inside to outside, Cu, Ni, and CNT layers. Scanning electron microscopy, energy dispersive spectroscopy, and EMI tests were employed to characterize the morphology, composition, and EMI performance of the composite, respectively. The results indicated that the shielding effectiveness (SE) of the composite increased with increasing pore density (indicated as pores per inch (PPI)) and increasing thickness. A specimen with a PPI of 110 and a 1.5-mm thickness had a maximum SE of up to 54.6 dB, and a SE as high as 47.5 dB on average in the 8–12 GHz range. Integrating the inherent superiority of Cu, Ni, and CNTs, the porous structure of the composite can attenuate the incident electromagnetic microwaves by reflecting, scattering, and absorbing them between the metallic skeleton and the CNT layer. The multiple reflections and absorptions make it difficult for the microwaves to escape from the composite before being absorbed, thereby making the composite a potential shielding material.

  4. Latent tracks of swift heavy ions in Cr{sub 23}C{sub 6} and Y–Ti–O nanoparticles in ODS alloys

    Energy Technology Data Exchange (ETDEWEB)

    Skuratov, V.A., E-mail: skuratov@jinr.ru [FLNR, JINR, Dubna (Russian Federation); Sohatsky, A.S. [FLNR, JINR, Dubna (Russian Federation); O’Connell, J.H. [CHRTEM, NMMU, Port Elizabeth (South Africa); Kornieieva, K. [FLNR, JINR, Dubna (Russian Federation); Nikitina, A.A. [JSC VNIINM, Moscow (Russian Federation); Uglov, V.V. [Belarusian State University, Minsk (Belarus); Neethling, J.H. [CHRTEM, NMMU, Port Elizabeth (South Africa); Ageev, V.S. [JSC VNIINM, Moscow (Russian Federation)

    2016-05-01

    The radiation stability of dielectric nanoparticles embedded into a metallic matrix is of considerable practical value due to the growing interest in oxide dispersion strengthened (ODS) steels as promising nuclear reactor materials. In this report the results of a TEM study of structural changes in Cr{sub 23}C{sub 6} and Y–Ti–O nanoparticles in several ODS alloys irradiated with 1.2 MeV/amu Xe and 3.4 MeV/amu Bi ions is presented. It was found that swift heavy ion irradiation leads to the formation of amorphous latent tracks in both materials. The upper limit of the threshold electronic stopping power for track formation in carbides is estimated to be around 35 keV/nm. Multiple ion track overlapping leads to complete amorphization of carbide and Y–Ti oxide nanoparticles. Microstructural analysis have revealed a strong influence of the ferritic matrix on track morphology in Y{sub 2}Ti{sub 2}O{sub 7} nanoparticles in pre-thinned TEM targets after postradiation annealing and irradiation at elevated temperatures.

  5. Changes in the design, fabrication and setting of guide tube support pins in alloy X750; Evolution de la conception, de la fabrication et du montage des broches de fixation des tubes guides de grappes en alliage X750

    Energy Technology Data Exchange (ETDEWEB)

    Benhamou, C.; Chambrin, J.L. [FRAMATOME ANP, 92 - Paris-La-Defence (France); Todeschini, P. [Electricite de France (EDF/RD/MMC), 77 - Moret sur Loing (France); Champredonde, J. [Electricite de France (EDF/SQR/DMT), 91 - Evry (France); Lemaire, E. [Electricite de France (EDF/CAPE), 93 - Saint-Denis (France)

    2004-07-01

    As a consequence of a problem of stress corrosion cracking (SCC) encountered on guide tube support pins (GTSP) of first generation (1982) and of second generation (1987), EDF and Framatome decided in mars 1988 to launch an important program involving a complete overhaul of the design, the material used, the fabrication and the setting in reactor of GTSP. This program has led to the implementation in 900 MWe and 1300 MWe PWR of a new tube guide support pin called NG89. This implementation began in 1989, now 15 years later, 40% of the operating GTSP in 900 MWe and 1300 MWe PWR are of NG89 type, the oldest ones cumulate 105000 hours in service without negative feedback experience. The main features of the NG89 is: - to be made from an alloy X-750 containing boron (from 25 to 45 ppm) - to have a SCC threshold set at 720 MPa - to be machined from metal bars completely treated, - to have a rolling of the fillets, and - to undergo a shot blasting on the zones of the surface the most acted upon. (A.C.)

  6. Application of Y-Base Heavy RE-Mg Nodularizing Alloy-Cored Wire%钇基重稀土镁球化包芯线的应用

    Institute of Scientific and Technical Information of China (English)

    胡玲海; 董成玉; 杨宇鹏; 刘燕平

    2011-01-01

    详细介绍了喂线处理工艺和包芯线的规格,采用钇基重稀士镁球化包芯线生产汽车加重桥壳球铁铸件和风电铸件,试验结果表明:(1)钇基重稀土高镁球化包芯线应用于大断面球墨铸铁件生产,具有较强的抗球化衰退能力,能保证材料的质量要求;(2)喂线法球化处理工艺是保证球铁材料质量、改善作业环境的良好工艺.%A detailed introduction was given to the cored wire injection nodularizing process and the specifications of the cored wire. The Y-base heavy rare earth-containing RE-Mg-Si-Fe nodularizing alloy was used to produce heavy automotive bridge housing and wind power nodular iron castings. The test results showed: (1 )when being used for production of heavy section nodular iron castings, the Y-base heavy RE-Mg-Si-Fe nodularizing alloy has relatively strong anti-nodularizing degeneration capacity so it could ensure the casting material quality requirement;( 2 )Cored wire injection nodularizing process is a excellent process which could ensure the nodular iron casting quality.

  7. Design and fabrication of a mechanical alloying system for preparing intermetallic, nanocrystalline, amorphous and quasicrystalline compounds; Diseno y fabricacion de un sistema de aleado mecanico para preparar compuestos intermetalicos, nanocristalinos, amorfos y cuasicristalinos

    Energy Technology Data Exchange (ETDEWEB)

    Bonifacio M, J.; Iturbe G, J.L.; Castaneda J, G. [Instituto Nacional de Investigaciones Nucleares, A.P. 18-1027, 11801 Mexico D.F. (Mexico)

    2002-07-01

    In this work a grinding system was designed and fabricated which allowed to improve the operation conditions in time, frequency, temperature and selection of the grinding media and that allow the contamination decrease of the compounds. By means of this method of mechanical alloying new metallic compounds can be produced, starting from elemental powders, with fine and controlled microstructures. These compounds prepared by this method are going to be used as materials for the hydrogen storage. (Author)

  8. Fabrication of Ni-Ti Alloy by Self-Propagating High-Temperature Synthesis and Spark Plasma Sintering Technique

    Science.gov (United States)

    Salvetr, Pavel; Kubatík, Tomáš František; Pignol, Damien; Novák, Pavel

    2017-04-01

    This work is focused on the possibilities of preparing Ni-Ti46 wt pct alloy by powder metallurgy methods. The self-propagating high-temperature synthesis (SHS) and combination of SHS reaction, milling, and spark plasma sintering consolidation (SPS) are explored. The aim of this work is the development of preparation method with the lowest amount of undesirable phases (mainly Ti2Ni phase). The SHS with high heating rate (approx. 200 and 300 K min-1) was applied. Because the SHS product is very porous, it was milled in vibratory disk milling and consolidated by SPS technique at temperatures of 1173 K, 1273 K, and 1373 K (900 °C, 1000 °C, and 1100 °C). The microstructures of samples prepared by SHS reaction and combination of SHS reaction, milling, and SPS consolidation are compared. The changes in microstructure with increasing temperature of SPS consolidation are observed. Mechanical properties are tested by hardness measurement. The way to reduce the amount of Ti2Ni phase in structure is leaching of powder in 35 pct hydrochloric acid before SPS consolidation.

  9. Structural and mechanical properties of 7075 alloy strips fabricated by roll-casting in a static magnetic field

    Science.gov (United States)

    Su, Xin; Xu, Guang-ming; Jiang, Jiu-wen

    2014-07-01

    The influences of a 0.2 T static magnetic field on the microstructure of 7075 aluminum alloys sheets produced with a twin-roll continuous caster at 675°C were investigated in this paper. Under a uniform magnetic field, the primary dendrites were refined and tended to be equiaxed. The microstructure consisted of an intermediate case between dendritic and equiaxed grains. Moreover, the use of an external static field in the twin-roll casting process can reduce heat discharge, resulting in a decrease in undercooling, and may also account for the abatement of segregation bands. In addition, the static magnetic field effectively improved the solute mixing capacity, and the added atoms more easily diffused from precipitates to the α-Al matrix, which resulted in an increase in the mechanical properties of the rolled sheets. Specimens prepared both in the presence of a static magnetic field and in the absence of a static magnetic field exhibited brittle-fracture characteristics.

  10. Fabrication Of Zn4Sb3 Alloys By A Combination Of Gas-Atomization And Spark Plasma Sintering Processes

    Directory of Open Access Journals (Sweden)

    Dharmaiah P.

    2015-06-01

    Full Text Available In this study, single phase polycrystalline Zn4Sb3 as well as 11 at.% Zn-rich Zn4Sb3 alloy having ε-Zn4Sb3 (majority phase and Zn (minority phase phases bulk samples produced by gas-atomization and subsequently consolidated by spark plasma sintering (SPS process. The crystal structures were analyzed by X-ray diffraction (XRD and cross-sectional microstructure were observed by the scanning electron microscopy (SEM. The internal grain microstructure of 11at.% Zn-rich Zn4Sb3 powders shows lamellar structure. Relative density, Vickers hardness and crack lengths were measured to investigate the effect of sintering temperature of Zn4Sb3 samples which are sintered at 653, 673 and 693 K. Relative density of the single phase bulk Zn4Sb3 sample reached to 99.2% of its theoretical density. The micro Vickers hardness of three different sintering temperatures were found around 2.17 – 2.236 GPa.

  11. Structural and mechanical properties of 7075 alloy strips fabricated by roll-casting in a static magnetic field

    Institute of Scientific and Technical Information of China (English)

    Xin Su; Guang-ming Xu; Jiu-wen Jiang

    2014-01-01

    The influences of a 0.2 T static magnetic field on the microstructure of 7075 aluminum alloys sheets produced with a twin-roll continuous caster at 675°C were investigated in this paper. Under a uniform magnetic field, the primary dendrites were refined and tended to be equiaxed. The microstructure consisted of an intermediate case between dendritic and equiaxed grains. Moreover, the use of an external static field in the twin-roll casting process can reduce heat discharge, resulting in a decrease in undercooling, and may also account for the abatement of segregation bands. In addition, the static magnetic field effectively improved the solute mixing capacity, and the added atoms more easily diffused from precipitates to theα-Al matrix, which resulted in an increase in the mechanical properties of the rolled sheets. Specimens prepared both in the presence of a static magnetic field and in the absence of a static magnetic field exhibited brittle-fracture characteristics.

  12. Friction-reducing micro/nanoprotrusions on electrodeposited Ni–Co alloy coating surface fabricated by laser direct writing

    Indian Academy of Sciences (India)

    Haifeng Yang; Tianchi Chen; Jiguo Qian; Jing Han; Haidong He; Longpeng Zhou; Enlan Zhao; Wei Tang; Hua Zhu

    2015-02-01

    Ni–Co coating or texturing surface has been studied extensively to improve the anti-friction ability of the surface. In this paper, we combine the advantages of Ni–Co coating and textured surface, and then use a simple, novel and easily controlled method to fabricate a series of micro/nanoprotrusions on the Ni–Co coating surface. The nanotribology properties were characterized by AFM. The result shows that the micro/nanotextured surface significantly reduced the friction forces compared with the original Ni–Co coating surface. The half-ellipsoid patterns have better tribology properties than half-hemispherical patterns. Both laser power and laser scanning speed were found to influence the friction performances.

  13. Microstructure and corrosion behavior of a Zr-Sn-Nb-Fe-Cu-O alloy fabricated by α+β quenching processing

    Science.gov (United States)

    Chen, Liangyu; Zhang, Lina; Chai, Linjiang; Yang, Wenlong; Wang, Liqiang; lu, Weijie

    2017-03-01

    In this work, the microstructure of a Zr-Sn-Nb-Fe-Cu-O alloy fabricated by α+β quenching processing (ABQ sample) was investigated by the combined utilization of scanning electron microscopy, electron backscatter diffraction and transmission electron microscopy. The results showed that the polygonal grains evenly distributed in ABQ sample and triangular grains distributed at triple junctions of polygonal grains with densely second phase particles (SPPs). The textures of directions tilted approximately 25° from normal direction and the rolling direction spreading along the {-} were found in the sample, which was also detected in the regularly cold rolled and annealed sample. The occurrence of corrosion kinetics transition of ABQ sample was sight earlier than that of RAX sample. Due to a higher solid solubility of β-Zr, SPPs re-dissolved into β-Zr during α+β annealing and precipitated out afterward in those areas. Finally, discrepant corrosion rate of metal matrix and SPPs led to the formation of protrusions of matrix, which could concentrate stress and generate cracks in the oxide.

  14. Design and fabrication of a novel XYθz monolithic micro-positioning stage driven by NiTi shape-memory-alloy actuators

    Science.gov (United States)

    AbuZaiter, Alaa; Faris Hikmat, Omer; Nafea, Marwan; Ali, Mohamed Sultan Mohamed

    2016-10-01

    This paper reports a new shape-memory-alloy (SMA) micro-positioning stage. The device has been monolithically micro-machined with a single fabrication step. The design comprises a moving stage that is manipulated by six SMA planar springs actuators to generate movements with three degrees of freedom. The overall design is square in shape and has dimensions of 12 mm × 12 mm × 0.25 mm. Localized thermomechanical training for shape setting of SMA planar springs was performed using electrical current induced heating at restrained condition to individually train each of the six actuators to memorize a predetermined shape. For actuation, each SMA actuator is individually driven using Joule heating induced by an electrical current. The current flow is controlled by an external pulse-width modulation signal. The thermal response and heat distribution were simulated and experimentally verified using infrared imaging. The micro-positioning results indicated maximum stage movements of 1.2 and 1.6 mm along the x- and y-directions, respectively. Rotational movements were also demonstrated with a total range of 20°. The developed micro-positioning device has been successfully used to move a small object for microscopic scanning applications.

  15. Fabrication of Poly(γ-glutamic acid)-coated Fe3O4 Magnetic Nanoparticles and Their Application in Heavy Metal Removal

    Institute of Scientific and Technical Information of China (English)

    常菁; 仲兆祥; 徐虹; 姚忠; 陈日志

    2013-01-01

    In this study, poly(γ-glutamic acid)-coated Fe3O4 magnetic nanoparticles (γ-PGA/Fe3O4 MNPs) were successfully fabricated using the co-precipitation method. Fe3O4 MNPs were also prepared for comparison. The av-erage size and specific surface area results reveal thatγ-PGA/Fe3O4 MNPs (52.4 nm, 88.41 m2·g-1) have smaller particle size and larger specific surface area than Fe3O4 MNPs (62.0 nm, 76.83 m2·g-1). Theγ-PGA/Fe3O4 MNPs can remove over 99%of Cr3+, Cu2+and Pb2+, and over 77%of Ni2+in deionized water, much higher thanγ-PGA and Fe3O4 MNPs, attributed to the larger specific surface area ofγ-PGA/Fe3O4 MNPs. With the solution pH higher than 6.0,γ-PGA/Fe3O4 MNPs demonstrate better removal activity. The adsorption isotherm ofγ-PGA/Fe3O4 MNPs for Cr3+ fits the Freundlich model well, with the adsorption capacity of 24.60 mg·g-1. γ-PGA/Fe3O4 MNPs are strongly attracted by permanent magnet, so it is easy to separate them completely from water. With their high effi-ciency for heavy metal removal and easier separation,γ-PGA/Fe3O4 MNPs have great potential applications in wa-ter treatment.

  16. Alloy Selection System

    Energy Technology Data Exchange (ETDEWEB)

    None

    2001-02-01

    Software will Predict Corrosion Rates to Improve Productivity in the Chemical Industry. Many aspects of equipment design and operation are influenced by the choice of the alloys used to fabricate process equipment.

  17. Hydrogen Storage and Release Properties of Transition Metal-Added Magnesium Hydride Alloy Fabricated by Grinding in a Hydrogen Atmosphere

    Energy Technology Data Exchange (ETDEWEB)

    Kwon, Sung Nam; Song, Myoung Youp [Chonbuk National University, Jeonju (Korea, Republic of); Park, Hye Ryoung [Chonnam National University, Gwangju (Korea, Republic of)

    2016-07-15

    90 wt% MgH{sub 2}+5 wt% Ni+2.5 wt% Fe+2.5 wt% Ti (called MgH{sub 2}+Ni+Fe+Ti), a hydrogen storage and release material, was fabricated by grinding in a hydrogen atmosphere, and then its quantities of stored and released hydrogen as a function of time were examined. A nanocrystalline MgH{sub 2}+Ni+Fe+Ti specimen was made by grinding in a hydrogen atmosphere and subsequent hydrogen storage-release cycling. The crystallite size of Mg and the strain of the Mg crystallite after ten hydrogen storage-release cycles, which were obtained using the Williamson-Hall method, were 38.6 (±1.4) nm and 0.025 (±0.0081) %, respectively. The MgH{sub 2}+Ni+Fe+Ti sample after the process of grinding in a hydrogen atmosphere was highly reactive with hydrogen. The sample exhibited an available storage capacity of hydrogen (the amount of hydrogen stored during 60 minutes) of about 5.7 wt%. At the first cycle, the MgH2+Ni+Fe+Ti sample stored hydrogen of 5.53 wt% in 5 minutes, 5.66 wt% in 10 minutes and 5.73 wt% in 60 minutes at 573 K and 12 bar of hydrogen. The MgH{sub 2}+Ni+Fe+Ti after activation released hydrogen of 0.56 wt% in 5 minutes, 1.26 wt% in 10 minutes, 2.64 wt% in 20 minutes, 3.82 wt% in 30 minutes, and 5.03 wt% in 60 minutes.

  18. PLUTONIUM-ZIRCONIUM ALLOYS

    Science.gov (United States)

    Schonfeld, F.W.; Waber, J.T.

    1960-08-30

    A series of nuclear reactor fuel alloys consisting of from about 5 to about 50 at.% zirconium (or higher zirconium alloys such as Zircaloy), balance plutonium, and having the structural composition of a plutonium are described. Zirconium is a satisfactory diluent because it alloys readily with plutonium and has desirable nuclear properties. Additional advantages are corrosion resistance, excellent fabrication propenties, an isotropie structure, and initial softness.

  19. Fabrication of Nb{sub 3}Al superconducting wires by utilizing the mechanically alloyed Nb(Al){sub ss} supersaturated solid-solution with low-temperature annealing

    Energy Technology Data Exchange (ETDEWEB)

    Pan, X.F. [National Engineering Laboratory for Superconducting Material, Western Superconducting Technologies (WST) Co., Ltd., Xi’an 710018 (China); Superconducting Materials Center, Northwest Institute for Nonferrous Metal Research, Xi’an 710016 (China); Yan, G., E-mail: gyan@c-nin.com [National Engineering Laboratory for Superconducting Material, Western Superconducting Technologies (WST) Co., Ltd., Xi’an 710018 (China); Superconducting Materials Center, Northwest Institute for Nonferrous Metal Research, Xi’an 710016 (China); Qi, M. [Superconducting Materials Center, Northwest Institute for Nonferrous Metal Research, Xi’an 710016 (China); Cui, L.J. [National Engineering Laboratory for Superconducting Material, Western Superconducting Technologies (WST) Co., Ltd., Xi’an 710018 (China); Chen, Y.L.; Zhao, Y. [Key Laboratory of Magnetic Levitation Technologies and Maglev Trains (Ministry of Education of China), Superconductivity and New Energy R and D Center, Southwest Jiaotong University, Chengdu 610031 (China); Li, C.S. [Superconducting Materials Center, Northwest Institute for Nonferrous Metal Research, Xi’an 710016 (China); Liu, X.H. [National Engineering Laboratory for Superconducting Material, Western Superconducting Technologies (WST) Co., Ltd., Xi’an 710018 (China); Feng, Y.; Zhang, P.X. [National Engineering Laboratory for Superconducting Material, Western Superconducting Technologies (WST) Co., Ltd., Xi’an 710018 (China); Key Laboratory of Magnetic Levitation Technologies and Maglev Trains (Ministry of Education of China), Superconductivity and New Energy R and D Center, Southwest Jiaotong University, Chengdu 610031 (China); Liu, H.J. [Institute of Plasma Physics, Chinese Academy of Sciences (CAS), Hefei 230031 (China); and others

    2014-07-15

    Highlights: • This paper reported superconducting properties of the powder-in-tube Nb{sub 3}Al wires. • The Nb{sub 3}Al wires were made by using Nb(Al){sub ss} supersaturated solid solution powders. • The Cu-matrix Nb{sub 3}Al superconducting wires have been successfully fabricated. • The transport J{sub c} of Nb{sub 3}Al wires at 4.2 K, 10 T is up to 12,700 A/cm{sup 2}. - Abstract: High-performance Nb{sub 3}Al superconducting wire is a promising candidate to the application of high-field magnets. However, due to the production problem of km-grade wires that are free from low magnetic field instability, the Nb{sub 3}Al wires made by rapid heating, quenching and transformation (RHQT) are still not available to the large-scale engineering application. In this paper, we reported the properties of the in situ powder-in-tube (PIT) Nb{sub 3}Al superconducting wires, which were made by using the mechanically alloyed Nb(Al){sub ss} supersaturated solid solution, as well as the low temperature heat-treatment at 800 °C for 10 h. The results show that Nb{sub 3}Al superconductors in this method possess very fine grains and well superconducting properties, though a little of Nb{sub 2}Al and Nb impurities still keep being existence at present work. At the Nb{sub 3}Al with a nominal 26 at.% Al content, the onset T{sub c} reaches 15.8 K. Furthermore, a series of Nb{sub 3}Al wires and tapes with various sizes have been fabricated; for the 1.0 mm-diameter wire, the J{sub c} at 4.2 K, 10 T and 14 T have achieved 12,700 and 6900 A/cm{sup 2}, respectively. This work suggests it is possible to develop high-performance Cu-matrix Nb{sub 3}Al superconducting wires by directly using the Nb(Al){sub ss} supersaturated solid-solution without the complex RHQT heat-treatment process.

  20. (Ti, O)/Ti and (Ti, O, N)/Ti composite coatings fabricated via PIIID for the medical application of NiTi shape memory alloy.

    Science.gov (United States)

    Sun, Tao; Wang, Lang-Ping; Wang, Min

    2011-02-01

    In this investigation, the plasma immersion ion implantation and deposition (PIIID) technique was used to fabricate (Ti, O)/Ti or (Ti, O, N)/Ti coatings on a NiTi shape memory alloy (SMA, 50.8 at.% Ni) to improve its corrosion, wear resistance, and bioactivity. After coating fabrication, the structure and properties of composite coatings were studied, and the coated and uncoated NiTi SMA samples were compared with each other. Scanning electron microscopic (SEM) examination of coating surfaces and cross-sections showed that (Ti, O)/Ti and (Ti, O, N)/Ti composite coatings were dense and uniform, having thickness values of 1.16 ± 0.08 μm and 0.95 ± 0.06 μm, respectively. X-ray diffraction (XRD) results revealed that there were no diffraction peaks corresponding to TiO(2) or TiN for (Ti, O)/Ti and (Ti, O, N)/Ti composite coatings, suggesting that after the PIIID treatment, TiO(2) and TiN were amorphous or nanosized in the coatings. Energy dispersive X-ray (EDX) analysis indicated that the interface between the coating and NiTi SMA substrate was gradual rather than sharp. In addition, EDX elemental mapping of coating cross-sections showed that Ni was depleted from the surface. Differential scanning calorimetry (DSC) curves revealed that the shape memory ability of NiTi SMA was not degraded by the PIIID treatment. The width of wear tracks on (Ti, O, N)/Ti coated NiTi SMA samples was reduced 6.5-fold, in comparison with that on uncoated samples. The corrosion potential (E(corr) ) was improved from -466.20 ± 37.82 mV for uncoated samples to 125.50 ± 21.49 mV and -185.40 ± 37.05 mV for (Ti, O)/Ti coated and (Ti, O, N)/Ti coated samples, respectively. Both types of coatings facilitated bone-like apatite formation on the surface of NiTi SMA in simulated body fluid (SBF), indicating their in vitro bioactivity.

  1. 自生成钨基高密度合金中间层的钨/钢真空扩散连接%Diffusion Bonding Tungsten to Steel in Vacuum with Tungsten Heavy Alloy Interlayer Formed on Tungsten Surface

    Institute of Scientific and Technical Information of China (English)

    杨宗辉; 沈以赴; 李晓泉

    2013-01-01

    采用90W-6Mn-4Ni(质量分数)混合粉末/镍箔复合中间层,在加压5 MPa、连接温度1 100℃、保温10 min、30 min、60 min及120 min的工艺条件下,对纯钨(W)和0Cr13钢进行真空扩散连接.利用扫描电镜、能谱仪和电子万能试验机等手段研究接头的微观组织、成分分布、力学性能及断口特征.结果表明,连接接头均由钨母材/钨基高密度合金层/镍/钢母材组成.接头中的钨基高密度合金层由90W-6Mn-4Ni混合粉末液相烧结生成,其富Mn-Ni黏结相和钨颗粒相冶金结合且分布均匀,保温时间对该层的组织形态无明显影响.钨基高密度合金层与钨母材以加压钎焊机制实现了良好结合.接头抗剪强度为202~217 MPa时,断裂均发生在连接界面两侧的钨母材和钨基高密度合金层中,前者断口为典型的解理脆断,后者断口为钨颗粒相的W-W界面分离断裂及黏结相的韧性断裂.%Bonding between tungsten and 0Crl3 steel using a 90W-6Mn-4Ni (mass fraction) powder mixtures/Ni multi-interiayer, was carried out in vacuum at 1 100 ℃ for 10 min, 30 min, 60 min, 120 min with 5 MPa. The microstructures, composition distribution and fracture characteristics of the joints are studied by scanning electron microscope(SEM), energy dispersive spectroscopy(EDS) and their mechanical properties are tested by shear experiments. The results show that the joints comprised tungsten/tungsten heavy alloy layer/Ni/0Crl3 steel. Among them, the tungsten heavy alloy layer is formed through liquid phase sintering of 90W-6Mn-4Ni mixed powder. Holding time has no significant effect on the microstructure of tungsten heavy alloy layer, which composes of metallurgical bonded and evenly distributed MnNi-rich phase and tungsten phase. Good bonding between tungsten matrix and tungsten heavy alloy layer is realized based on press brazing mechanism. The shear strength of joints is from 202 MPa to 217 MPa. All fractures occur in bonding zone of

  2. Considerations on the performance and fabrication of candidate materials for the Yucca Mountain repository waste packages highly corrosion resistant nickel-base and titanium-base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Dalder, E; Goldberg, A

    1995-11-30

    Among the metallurgical factors that affect the performance of a material in a given environment are alloy composition, alloy segregation, depletion of alloying elements, non-uniform microstructures, precipitation leading to an increase in susceptibility to corrosion as well as decreases in ductility, residual plastic deformation, and residual stresses. Precipitation often occurs preferentially at grain boundaries, causing depletion of critical elements in regions adjacent to these boundaries. Continuous grain-boundary precipitates can lead to drops in ductility and toughness. The presence of non-metallic inclusions, if excessive and/or segregated, can also cause embrittlement. Segregation of alloying elements can result in localized galvanic action. Depletion of alloying elements as well as segregation can result in reductions in the concentrations of critical elements below those necessary to resist localized corrosion. Segregation and alloy depletion can also facilitate precipitation that could lead to embrittlement.

  3. Electrochemical Fabrication and Characterization of Corrosion-Resistant, Ternary, Lead-Based Alloys as a New Material for Steel Surface Protection

    Science.gov (United States)

    Aliyev, A. Sh.; Tahirli, H. M.; Elrouby, Mahmoud; Soltanova, N. Sh.; Tagiev, D. B.

    2016-06-01

    This article presents the study of the synthesis of the ternary Pb-Sb-Te alloy on the stainless steel substrate via electrochemical method. The corrosion resistance of the electrodeposited alloy has been investigated via subjecting the electro-synthesized alloy to a corrosive medium containing sulfide ions; this medium is similar to the petroleum refining environment. The resulting film of the electrodeposited alloy was analyzed by the scanning electron microscope, energy-dispersive X-ray analysis, and X-ray diffraction to determine the morphology and the phase structure of the electrodeposited film. It was found that the electrodeposited Pb-Sb-Te alloy thin film is a multiphase composition. The obtained data reveal that the most corrosion-resistant phase is the PbSb2Te4 alloy.

  4. Evaluation of Aluminum Alloy 2050-T84 Microstructure and Mechanical Properties at Ambient and Cryogenic Temperatures

    Science.gov (United States)

    Hafley, Robert A.; Domack, Marcia S.; Hales, Stephen J.; Shenoy, Ravi N.

    2011-01-01

    Aluminum alloy 2050 is being considered for the fabrication of cryogenic propellant tanks to reduce the mass of future heavy-lift launch vehicles. The alloy is available in section thicknesses greater than that of the incumbent aluminum alloy, 2195, which will enable designs with greater structural efficiency. While ambient temperature design allowable properties are available for alloy 2050, cryogenic properties are not available. To determine its suitability for use in cryogenic propellant tanks, tensile, compression and fracture tests were conducted on 4 inch thick 2050-T84 plate at ambient temperature and at -320degF. Various metallurgical analyses were also performed in order to provide an understanding of the compositional homogeneity and microstructure of 2050.

  5. Controlled Fabrication of Silk Protein Sericin Mediated Hierarchical Hybrid Flowers and Their Excellent Adsorption Capability of Heavy Metal Ions of Pb(II), Cd(II) and Hg(II).

    Science.gov (United States)

    Koley, Pradyot; Sakurai, Makoto; Aono, Masakazu

    2016-01-27

    Fabrication of protein-inorganic hybrid materials of innumerable hierarchical patterns plays a major role in the development of multifunctional advanced materials with their improved features in synergistic way. However, effective fabrication and applications of the hybrid structures is limited due to the difficulty in control and production cost. Here, we report the controlled fabrication of complex hybrid flowers with hierarchical porosity through a green and facile coprecipitation method by using industrial waste natural silk protein sericin. The large surface areas and porosity of the microsize hybrid flowers enable water purification through adsorption of different heavy metal ions. The high adsorption capacity depends on their morphology, which is changed largely by sericin concentration in their fabrication. Superior adsorption and greater selectivity of the Pb(II) ions have been confirmed by the characteristic growth of needle-shaped nanowires on the hierarchical surface of the hybrid flowers. These hybrid flowers show excellent thermal stability even after complete evaporation of the protein molecules, significantly increasing the porosity of the flower petals. A simple, cost-effective and environmental friendly fabrication method of the porous flowers will lead to a new solution to water pollution required in the modern industrial society.

  6. Fabrication of an environmentally-benign Al-doped Mg{sub 2}Si thermal-to-electric conversion module by using industrial Si waste and recycled Mg alloy

    Energy Technology Data Exchange (ETDEWEB)

    Sakamoto, T.; Iida, T.; Kurosaki, S.; Taguchi, H.; Takanashi, Y. [Tokyo Univ. of Science, Chiba (Japan); Sakuragi, S.; Taguchi, Y. [Union Material Inc., Ibaraki (Japan); Mito, Y. [Showa KDE Co., Ltd., Tokyo (Japan); Nemoto, T.; Nakajima, T. [Nippon Thermostat Co., Ltd., Tokyo (Japan)

    2010-07-01

    Mg{sub 2}Si thermoelectric device was fabricated using Si sludge and recycled Mg alloys of the Mg-Al-Zn-Mn system. Its thermoelectric properties, such as the Seebeck coefficient, electrical conductivity and thermal conductivity, were measured, and then a dimensionless figure-of-merit, ZT, was estimated over the temperature range from 300 to 860 K. The actual output power measurements were made using specimens that were equipped with monobloc-sintered Ni electrodes under a temperature gradient {delta}T ranging from 100 to 500 K. The ZT values for the samples fabricated from reused-Si and recycled Mg-alloys were about 0.6 at 860 K, presenting no notable difference compared with specimens fabricated from pure Si and Mg sources. The observed maximum output power for a sample size of 2x2x10 mm{sup 3} was 35 mW at {delta}T = 500 K, where the sample was initiated from a reused Si source with 2 at% of Al doping. (orig.)

  7. Effects of heat treatment on microstructure and mechanical properties of Mg-8Gd-3Y-0.5Zr (wt.% alloy fabricated by semi-continuous casting

    Directory of Open Access Journals (Sweden)

    Jun Yang

    2015-07-01

    Full Text Available The microstucture, mechanical properties and fracture behaviors of semi-continuous cast Mg-8Gd-3Y-0.5Zr (wt.%, GW83K alloy after different heat treatments were investigated. Almost all the eutectic compounds were dissolved into the matrix and there was no evident grain growth after optimum solution treatment at 500 °C for 4 h. Further ageing at low temperatures led to significant precipitation hardening, which strengthened the alloy. Peak-aged at 200 °C, the alloy had the highest ultimate tensile strength (UTS and lowest elongation at 395 MPa and 2.8%, respectively. When aged at 225 °C for 15 h, the alloy exhibited prominent mechanical performance with UTS and elongation of 363 MPa and 5.8 %, respectively. With regard to microstructure and tensile properties, the processes of 500 °C, 4 h + 225 °C, 15 h are selected as the optimal heat treatment conditions. The alloy under different conditions shows different fracture behaviors: in the as-cast alloy, a quasi-cleavage pattern is observed; after solution treatment, the alloy exhibits a trans-granular quasi-cleavage fracture; after being peak-aged at 200 °C and 225 °C, the fracture mode is a mixed mode of trans-granular and inter-granular fracture, in which the inter-granular mode is dominant in the alloy peak-aged at 200 °C.

  8. Materials for Advanced Turbine Engines (MATE): Project 3: Design, fabrication and evaluation of an oxide dispersion strengthened sheet alloy combustor liner, volume 1

    Science.gov (United States)

    Henricks, R. J.; Sheffler, K. D.

    1984-01-01

    The suitability of wrought oxide dispersion strengthened (ODS) superalloy sheet for gas turbine engine combustor applications was evaluated. Incoloy MA 956 (FeCrAl base) and Haynes Developmental Alloy (HDA) 8077 (NiCrAl base) were evaluated. Preliminary tests showed both alloys to be potentially viable combustor materials, with neither alloy exhibiting a significant advantage over the other. Both alloys demonstrated a +167C (300 F) advantage of creep and oxidation resistance with no improvement in thermal fatigue capability compared to a current generation combustor alloy (Hastelloy X). MA956 alloy was selected for further demonstration because it exhibited better manufacturing reproducibility than HDA8077. Additional property tests were conducted on MA956. To accommodate the limited thermal fatigue capability of ODS alloys, two segmented, mechanically attached, low strain ODS combustor design concepts having predicted fatigue lives or = 10,000 engine cycles were identified. One of these was a relatively conventional louvered geometry, while the other involved a transpiration cooled configuration. A series of 10,000 cycle combustor rig tests on subscale MA956 and Hastelloy X combustor components showed no cracking, thereby confirming the beneficial effect of the segmented design on thermal fatigue capability. These tests also confirmed the superior oxidation and thermal distortion resistance of the ODS alloy. A hybrid PW2037 inner burner liner containing MA956 and Hastelloy X components was designed and constructed.

  9. Fabrication of Biomedical Titanium Alloys with High Strength and Low Modulus by Means of Powder Metallurgy%粉末冶金法合成高强低模超细晶医用钛合金

    Institute of Scientific and Technical Information of China (English)

    李元元; 邹黎明; 杨超

    2012-01-01

    为探寻有效的高强低模医用钛合金制备方法,采用机械合金化方法制备了不同Fe含量的(Ti69.7Nb23.7Zr4.9Ta1.7)100-xFex非晶/纳米晶合金粉末,随后采用放电等离子烧结-非晶晶化法得到了高强低模的超细晶钛基复合材料.结果表明:(1)机械合金化过程中,Fe含量对合金的非晶形成能力影响显著,文中实验条件下,只有当x增大至10时才能形成全非晶相的非晶粉末;(2)Fe含量也明显影响合成的块体钛合金的力学性能,合成的不同Fe含量合金中,只有(Ti69.7Nb23.7Zr4.9Ta1.7)94 Fe6合金具有高强度和显著塑性,其压缩屈服强度为2425 MPa,断裂强度为2650 MPa,断裂应变为0.0691,平均弹性模量仅为52 GPa,接近第三代生物医用钛合金的最低值.将所合成的超细晶钛合金与常用的两种生物钛合金(Ti-6Al-4V和Ti-13Nb-13Zr)进行抗摩擦磨损性能对比,发现所合成的钛合金具有最佳的耐磨性.%In order to explore an effective method to fabricate biomedical Ti alloy with high strength and low modulus, amorphous/nanocrystallized (Ti69.7Nb23.7Zr4.9Ta1.7) 100_x.Fe;c alloy powders with different Fe contents were synthesized via mechanical alloying, and, subsequently, ultrafine-grained Ti-based composites with high strength and low modulus were fabricated via the spark plasma sintering-amorphous crystallization. The results show that, during the performed mechanical alloying, Fe content significantly affects the glass-forming ability of the alloy system, concretely, fully amorphous structure forms only when x reaches 10; and that Fe content also has an obvious effect on the mechanical properties of the bulk composites, only the bulk composite at a x value of 6 possesses high strength and distinct plasticity, with the corresponding compressive yield stress, fracture stress and fracture strain respectively being 2425 MPa, 2650 MPa and 0. 069 1, and with an average elastic modulus of 52 GPa that is close to the minimum

  10. Effects of Rolling Reduction and Strength of Composed Layers on Bond Strength of Pure Copper and Aluminium Alloy Clad Sheets Fabricated by Cold Roll Bonding

    Directory of Open Access Journals (Sweden)

    Yoji Miyajima

    2014-01-01

    Full Text Available Three types of clad sheets, Cu/Al, Cu/AA5052, and Cu/AA5083, were produced by cold roll bonding with the rolling reduction of 50% and 75%. Tensile shear tests which give tensile shear strength were performed in order to assess the bond strength. Scanning electron microscopy was performed on the fractured interface produced by the tensile shear tests, which suggests that the fracture occurs within the Al alloy layer. The tensile shear strengths considering the area fraction of deposit of Al alloy on Cu side were compared with the shear stress converting from the ultimate tensile strengths. As a result, the tensile shear strength of the clad sheets is attributed to the shear strength of Al alloy layer close to the well bonded interface. A simple model was proposed that explains the effects of the rolling reduction and area fraction of deposit of Al alloy.

  11. Microstructure and Mechanical Properties of MWCNTs Reinforced A356 Aluminum Alloys Cast Nanocomposites Fabricated by Using a Combination of Rheocasting and Squeeze Casting Techniques

    National Research Council Canada - National Science Library

    Abou Bakr Elshalakany; T. A. Osman; A. Khattab; B. Azzam; M. Zaki

    2014-01-01

    ...) and scanning electron microscopy (SEM) equipped with an energy dispersive X-ray analysis (EDX). This method remarkably facilitated a uniform dispersion of nanotubes within A356 aluminum alloy matrix as well as a refinement of grain size...

  12. Advanced materials and fabrication processes for supersonic cruise aircraft

    Science.gov (United States)

    Guess, M. K.; Kaneko, R. S.; Wald, G. G.

    1981-01-01

    Research and development programs to develop high-strength aluminum alloys and low-cost materials and fabrication techniques for titanium alloys are being conducted. Thirteen aluminum alloy compositions are being evaluated. A section of a production component was fabricated using superplastic forming and diffusion bonding (SPF/DB) and fabrication studies are being conducted on three low temperature forming beta titanium alloys. Cost studies indicate substantial structural cost reduction potentials resulting from the use of both aluminum alloys and low-cost titanium fabrication techniques. Lowest overall costs are indicated for a composite/aluminum or composite titanium structure.

  13. Broadband optical absorption enhancement of N719 dye in ethanol by gold-silver alloy nanoparticles fabricated under laser ablation technique

    Science.gov (United States)

    Al-Azawi, Mohammed A.; Bidin, Noriah; Abbas, Khaldoon N.; Bououdina, Mohamed; Azzez, Shrook A.

    2016-04-01

    The formation of gold-silver alloy nanoparticles (Au-Ag alloy NPs) by a two-step process with a pulsed Nd:YAG laser without any additives is presented. Mixtures of Au and Ag colloidal suspensions were separately obtained by 1064-nm laser ablation of metallic targets immersed in ethanol. Subsequently, the as-mixed colloidal suspensions were reirradiated by laser-induced heating at the second-harmonic generation (532 nm) for different irradiation periods of time. The absorption spectra and morphology of the colloidal alloys were studied as a function of exposure time to laser irradiation. Transmission electron microscopy revealed the formation of monodispersed spherical nanoparticles with a homogeneous size distribution in all the synthesized samples. UV-vis and photoluminescence spectroscopy measurements were also employed to characterize the changes in the light absorption and emission of N719 dye solution with different concentrations of Au-Ag colloidal alloys, respectively. The localized surface plasmon resonance (LSPR) of Au-Ag alloy NPs enhanced the absorption and fluorescence peak of the dye solution. The mixture of dye molecules with a higher concentration of alloy NPs exhibited an additional coupling of dipole moments with the LSPR, thereby contributing to the improvement of the optical properties of the mixture.

  14. MATE (Materials for Advanced Turbine Engines) Program, Project 3. Volume 2: Design, fabrication and evaluation of an oxide dispersion strengthened sheet alloy combustor liner

    Science.gov (United States)

    Bose, S.; Sheffler, K. D.

    1988-01-01

    The suitability of wrought oxide dispersion strengthened (ODS) superalloy sheet for gas turbine engine combustor applications was evaluated. Two yttria (Y2O3) dispersion strengthened alloys were evaluated; Incoloy MA956 and Haynes Development Alloy (HDA) 8077 (NiCrAl base). Preliminary tests showed both alloys to be potentially viable combustor materials, with neither alloy exhibiting a significant advantage over the other. MA956 was selected as the final alloy based on manufacturing reproducibility for evaluation as a burner liner. A hybrid PW2037 inner burner liner containing MA956 and Hastelloy X components and using a louvered configuration was designed and constructed. The louvered configuration was chosen because of field experience and compatibility with the bill of material PW2037 design. The simulated flight cycle for the ground based engine tests consisted of 4.5 min idle, 1.5 min takeoff and intermediate conditions in a PW2037 engine with average uncorrected combustor exit temperature of 1527 C. Post test evaluation consisting of visual observations and fluorescent penetrant inspections was conducted after 500 cycles of testing. No loss of integrity in the burner liner was shown.

  15. Effects of aging on the structure and damping behaviors of a novel porous CuAlMn shape memory alloy fabricated by sintering–dissolution method

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Q.Z., E-mail: qzwang@hebut.edu.cn; Lu, D.M.; Cui, C.X., E-mail: hutcui@hebut.edu.cn; Liu, W.J.; Xu, M.; Yang, J.

    2014-10-06

    Effects of aging on the microstructures and damping behaviors of a porous CuAlMn shape memory alloy were studied. It is found that after aging at 350 °C both the damping capacity of the alloy in the martensite state and the height of the internal friction peak arising from the reverse martensitic transformation increase due to the refining of martensitic structure and the annihilation of quenched-in vacancies. It is also found that the atomic ordering and the annihilation of quenched-in vacancies can promote the reverse martensitic transformation to take place, resulting in a significantly decreased temperature of the internal friction peak.

  16. Recovering heavy rare earth metals from magnet scrap

    Energy Technology Data Exchange (ETDEWEB)

    Ott, Ryan T.; McCallum, Ralph W.; Jones, Lawrence L.

    2017-08-08

    A method of treating rare earth metal-bearing permanent magnet scrap, waste or other material in a manner to recover the heavy rare earth metal content separately from the light rare earth metal content. The heavy rare earth metal content can be recovered either as a heavy rare earth metal-enriched iron based alloy or as a heavy rare earth metal based alloy.

  17. Room-Temperature and High-Temperature Tensile Mechanical Properties of TA15 Titanium Alloy and TiB Whisker-Reinforced TA15 Matrix Composites Fabricated by Vacuum Hot-Pressing Sintering

    Directory of Open Access Journals (Sweden)

    Yangju Feng

    2017-04-01

    Full Text Available In this paper, the microstructure, the room-temperature and high-temperature tensile mechanical properties of monolithic TA15 alloy and TiB whisker-reinforced TA15 titanium matrix composites (TiBw/TA15 fabricated by vacuum hot-pressing sintering were investigated. The microstructure results showed that there were no obvious differences in the microstructure between monolithic TA15 alloy and TiBw/TA15 composites, except whether or not the grain boundaries contained TiBw. After sintering, the matrix microstructure presented a typical Widmanstätten structure and the size of primary β grain was consistent with the size of spherical TA15 titanium metallic powders. This result demonstrated that TiBw was not the only factor limiting grain coarsening of the primary β grain. Moreover, the grain coarsening of α colonies was obvious, and high-angle grain boundaries (HAGBs were distributed within the primary β grain. In addition, TiBw played an important role in the microstructure evolution. In the composites, TiBw were randomly distributed in the matrix and surrounded by a large number of low-angle grain boundaries (LAGBs. Globularization of α phase occurred prior, near the TiBw region, because TiBw provided the nucleation site for the equiaxed α phase. The room-temperature and high-temperature tensile results showed that TiBw distributed at the primary β grain boundaries can strengthen the grain boundary, but reduce the connectivity of the matrix. Therefore, compared to the monolithic TA15 alloy fabricated by the same process, the tensile strength of the composites increased, and the tensile elongation decreased. Moreover, with the addition of TiBw, the fracture mechanism was changed to a mixture of brittle fracture and ductile failure (composites from ductile failure (monolithic TA15 alloy. The fracture surfaces of TiBw/TA15 composites were the grain boundaries of the primary β grain where the majority of TiB whiskers distributed, i.e., the

  18. Chlorine triggered de-alloying of AuAg@Carbon nanodots: Towards fabrication of a dual signalling assay combining the plasmonic property of bimetallic alloy nanoparticles and photoluminescence of carbon nanodots.

    Science.gov (United States)

    Mohammadpour, Zahra; Safavi, Afsaneh; Abdollahi, Seyyed Hossein

    2017-03-22

    Integration of Au-Ag alloy and fluorescent carbon nanodots (C-dots) into a single platform resulted in a new dual sensing assay for chlorine. Selective etching of Ag from AuAg@C-dots was transformed into: (i) colorimetric signal by surface plasmon resonance (SPR) tuning of the alloy and (ii) fluorimetric signal by perturbation of fluorescence energy transfer between C-dots and alloy nanoparticles. Fast oxidizing of silver atoms incorporated in the bimetallic structure induced by chlorine resulted in selective de-alloying of bimetallic hybrid nanoparticles and an intense visible change of the colloidal dispersion color. On the other hand, the systematic change in Au/Ag ratio strongly affected the emission intensity of C-dots in the hybrid structure leading to an enhancement in the fluorescence signal. Thus, the assay enables the detection of chlorine both under visible and UV lights with high sensitivity. The detection limit (DL) values were calculated as 6.2 × 10(-7) M and 5.1 × 10(-7) M through colorimetric and fluorimetric pathways, respectively. Most importantly, it was demonstrated to be selective over common cations, anions and some reactive oxygen species (ROS). This assay was successfully applied to the determination of chlorine concentration in bleach solution and tap water. It is robust and is suitable for cost effective chlorine measurement in environmental samples. Copyright © 2017 Elsevier B.V. All rights reserved.

  19. Fabrication of (Ba,K)Fe2As2 tapes by ex situ PIT process using Ag-Sn alloy single sheath

    Science.gov (United States)

    Togano, K.; Gao, Z.; Matsumoto, A.; Kikuchi, A.; Kumakura, H.

    2017-01-01

    Instead of ordinal pure Ag, Ag-based Sn binary alloys (up to 7.5 at%Sn) with higher mechanical strength are used for the sheath material of ex situ powder-in-tube (PIT)-processed (Ba,K)Fe2As2(Ba-122) tapes. We found that the use of the Ag-Sn alloy enhances the densification and texturing of the Ba-122 core, resulting in higher transport, J c. Moreover, the optimum heat treatment temperature for a high J c can be lowered by around 100 °C due to the higher packing density of the Ba-122 core prior to the final heat treatment. We also found that the smoothness of the interface between the sheath and Ba-122 core is significantly improved by using the Ag-Sn binary alloy sheaths. These results show that the Ag-Sn alloy is promising as a sheath material in PIT-processed Ba-122 superconducting wires.

  20. Ultrahigh temperature intermetallic alloys

    Energy Technology Data Exchange (ETDEWEB)

    Brady, M.P.; Zhu, J.H.; Liu, C.T.; Tortorelli, P.F.; Wright, J.L.; Carmichael, C.A.; Walker, L.R. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.

    1997-12-01

    A new family of Cr-Cr{sub 2}X based alloys with fabricability, mechanical properties, and oxidation resistance superior to previously developed Cr-Cr{sub 2}Nb and Cr-Cr{sub 2}Zr based alloys has been identified. The new alloys can be arc-melted/cast without cracking, and exhibit excellent room temperature and high-temperature tensile strengths. Preliminary evaluation of oxidation behavior at 1100 C in air indicates that the new Cr-Cr{sub 2}X based alloys form an adherent chromia-based scale. Under similar conditions, Cr-Cr{sub 2}Nb and Cr-Cr{sub 2}Zr based alloys suffer from extensive scale spallation.

  1. Porosity of porous Al alloys

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Two porosity models of porous Al alloys with different pore types (ball and polygon shape) were established. The experimental results coincide well with theoretical computations. The porosity of Al alloys (Prc) consists of three parts, porosity caused by preform particles (Prp), additional porosity (Pra), and porosity caused by solidification shrinkage (Prs). Prp is the main part of Prc while Pra is the key for fabricating porous Al alloys successfully in spite of its little contribution to Prc.

  2. Bulk amorphous Al{sub 75}V{sub 12.5}Fe{sub 12.5−x}Cu{sub x} alloys fabricated by consolidation of mechanically alloyed amorphous powders

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, Bo; Wang, Xinfu; Li, Xianyu; Wang, Dan; Qin, Yong; Han, Fusheng, E-mail: fshan@issp.ac.cn

    2014-02-15

    Highlights: • Al{sub 75}V{sub 12.5}Fe{sub 12.5−x}Cu{sub x} (x = 0, 6.25, and 12.5 at%) amorphous powders were synthesized by MA. • Bulk Al{sub 75}V{sub 12.5}Fe{sub 12.5} amorphous alloy is obtained by means of hydraulic pressing. • The Vickers microhardness of bulk sample is in the range of 821-927 HV. -- Abstract: Hydraulic press was used to produce bulk amorphous Al{sub 75}V{sub 12.5}Fe{sub 12.5−x}Cu{sub x} (x = 0, 6.25, and 12.5) (at.%) alloy by consolidation of mechanically alloyed amorphous powder. The as-milled powders and bulk alloy were examined by X-ray diffraction, transmission electron microscopy and differential scanning calorimetry. The glass-forming ability was evaluated in accordance with the milling time. The results show that the glass-forming ability of the mechanical-alloyed Al{sub 75}V{sub 12.5}Fe{sub 12.5−x}Cu{sub x} powders decreases with the increase of x. The onset crystallization temperatures (T{sub x}{sup onset}) of the three powders are 749 K, 771 K and 712 K, respectively. The results also indicate that the quality of consolidation is very good and the product’s Vickers microhardness is relatively high (821–927 HV)

  3. Establishing a Scientific Basis for Optimizing Compositions, Process Paths and Fabrication Methods for Nanostructured Ferritic Alloys for Use in Advanced Fission Energy Systems

    Energy Technology Data Exchange (ETDEWEB)

    Odette, G Robert; Cunningham, Nicholas J., Wu, Yuan; Etienne, Auriane; Stergar, Erich; Yamamoto, Takuya

    2012-02-21

    The broad objective of this NEUP was to further develop a class of 12-15Cr ferritic alloys that are dispersion strengthened and made radiation tolerant by an ultrahigh density of Y-Ti-O nanofeatures (NFs) in the size range of less than 5 nm. We call these potentially transformable materials nanostructured ferritic alloys (NFAs). NFAs are typically processed by ball milling pre-alloyed rapidly solidified powders and yttria (Y2O3) powders. Proper milling effectively dissolves the Ti, Y and O solutes that precipitate as NFs during hot consolidation. The tasks in the present study included examining alternative processing paths, characterizing and optimizing the NFs and investigating solid state joining. Alternative processing paths involved rapid solidification by gas atomization of Fe, 14% Cr, 3% W, and 0.4% Ti powders that are also pre-alloyed with 0.2% Y (14YWT), where the compositions are in wt.%. The focus is on exploring the possibility of minimizing, or even eliminating, the milling time, as well as producing alloys with more homogeneous distributions of NFs and a more uniform, fine grain size. Three atomization environments were explored: Ar, Ar plus O (Ar/O) and He. The characterization of powders and alloys occurred through each processing step: powder production by gas atomization; powder milling; and powder annealing or hot consolidation by hot isostatic pressing (HIPing) or hot extrusion. The characterization studies of the materials described here include various combinations of: a) bulk chemistry; b) electron probe microanalysis (EPMA); c) atom probe tomography (APT); d) small angle neutron scattering (SANS); e) various types of scanning and transmission electron microscopy (SEM and TEM); and f) microhardness testing. The bulk chemistry measurements show that preliminary batches of gas-atomized powders could be produced within specified composition ranges. However, EPMA and TEM showed that the Y is heterogeneously distributed and phase separated, but

  4. Establishing a Scientific Basis for Optimizing Compositions, Process Paths and Fabrication Methods for Nanostructured Ferritic Alloys for Use in Advanced Fission Energy Systems

    Energy Technology Data Exchange (ETDEWEB)

    Odette, G Robert; Cunningham, Nicholas J., Wu, Yuan; Etienne, Auriane; Stergar, Erich; Yamamoto, Takuya

    2012-02-21

    The broad objective of this NEUP was to further develop a class of 12-15Cr ferritic alloys that are dispersion strengthened and made radiation tolerant by an ultrahigh density of Y-Ti-O nanofeatures (NFs) in the size range of less than 5 nm. We call these potentially transformable materials nanostructured ferritic alloys (NFAs). NFAs are typically processed by ball milling pre-alloyed rapidly solidified powders and yttria (Y2O3) powders. Proper milling effectively dissolves the Ti, Y and O solutes that precipitate as NFs during hot consolidation. The tasks in the present study included examining alternative processing paths, characterizing and optimizing the NFs and investigating solid state joining. Alternative processing paths involved rapid solidification by gas atomization of Fe, 14% Cr, 3% W, and 0.4% Ti powders that are also pre-alloyed with 0.2% Y (14YWT), where the compositions are in wt.%. The focus is on exploring the possibility of minimizing, or even eliminating, the milling time, as well as producing alloys with more homogeneous distributions of NFs and a more uniform, fine grain size. Three atomization environments were explored: Ar, Ar plus O (Ar/O) and He. The characterization of powders and alloys occurred through each processing step: powder production by gas atomization; powder milling; and powder annealing or hot consolidation by hot isostatic pressing (HIPing) or hot extrusion. The characterization studies of the materials described here include various combinations of: a) bulk chemistry; b) electron probe microanalysis (EPMA); c) atom probe tomography (APT); d) small angle neutron scattering (SANS); e) various types of scanning and transmission electron microscopy (SEM and TEM); and f) microhardness testing. The bulk chemistry measurements show that preliminary batches of gas-atomized powders could be produced within specified composition ranges. However, EPMA and TEM showed that the Y is heterogeneously distributed and phase separated, but

  5. Fabrication of 13Cr-2Mo Ferritic/Martensitic Oxide-Dispersion-Strengthened Steel Components by Mechanical Alloying and Spark-Plasma Sintering

    Science.gov (United States)

    Bogachev, I.; Grigoryev, E.; Khasanov, O. L.; Olevsky, E.

    2014-06-01

    The outcomes of the mechanical alloying of 13Cr-2Mo ferritic/martensitic steel and yttria (oxide-dispersion-strengthened steel) powders in a ball mill are reported in terms of the powder particle size and morphology evolution. The optimal ball mill rotation speed and the milling time are discussed. The densification kinetics of the mechanically alloyed powder during the process of spark-plasma sintering is analyzed. An optimal set of the compaction processing parameters, including the maximum temperature, the dwell time, and the heating rate, is determined. The specifics of the densification are discussed in terms of the impact of major spark-plasma sintering parameters as well as the possible phase transformations occurring during compaction processing.

  6. The effect of temperature and strain rate on elongation to failure in nanostructured Al-0.2wt% Zr alloy fabricated by ARB process

    Directory of Open Access Journals (Sweden)

    Hanieh Solouki

    2015-12-01

    Full Text Available A nano/ultra-fine grain Al-0.2wt% Zr alloy was produced by accumulated roll bonding (ARB processafter 10 cycles. The fraction of high angle grain boundaries increased from 8% to 65.4% during 10passes during ARB process. This alloy was subjected to tensile test at different temperatures (523,573and 623 K and strain rates (0.1 and 0.01 s-1. The optimum condition of temperature and strain rate of623k and 0.01s-1 was achieved for maximum elongation to failure, leading to 100% elongation,although maximum elongation was achieved at higher strain rate and maximum chosen temperature.In fracture surfaces after the test, dimples in higher temperature were deeper, bigger, and longer thanlow temperature. Because of presenting the superplasticity character at elevated temperature andhigher strain rate, there was no evidence of necking after failure.

  7. Low cost fabrication of sheet structure using a new beta titanium alloy, Ti-15V-3Cr-3Al-3Sn

    Science.gov (United States)

    Kaneko, R. S.; Davis, G. W.; Woods, C. A.; Royster, D. M.

    1982-01-01

    Development efforts have been undertaken to improve the processing and structural efficiencies of advanced cold-formable beta Ti alloys, using the standard, hot-formed and rivetted construction of Ti-6Al-4V sheet structures as a basis for comparison. Ti-15V-3Cr-3Al-3Sn (Ti-15-3) beta alloy is formable, brazable and weldable in the solution-treated condition, and after aging displays mechanical properties suitable for postulated service in the -65 to 600 F temperature range. A novel methodology using cold-formed Ti-15-3 stringers and Ti-6Al-4V face sheets that are joined by means of an out-of-furnace isothermal brazing process, followed by low temperature aging, can reduce production costs by as much as 28 per cent. Structural efficiency has been demonstrated in room and elevated temperature crippling tests of small skin-stringer assemblies.

  8. Low cost fabrication of sheet structure using a new beta titanium alloy, Ti-15V-3Cr-3Al-3Sn

    Science.gov (United States)

    Kaneko, R. S.; Davis, G. W.; Woods, C. A.; Royster, D. M.

    1982-01-01

    Development efforts have been undertaken to improve the processing and structural efficiencies of advanced cold-formable beta Ti alloys, using the standard, hot-formed and rivetted construction of Ti-6Al-4V sheet structures as a basis for comparison. Ti-15V-3Cr-3Al-3Sn (Ti-15-3) beta alloy is formable, brazable and weldable in the solution-treated condition, and after aging displays mechanical properties suitable for postulated service in the -65 to 600 F temperature range. A novel methodology using cold-formed Ti-15-3 stringers and Ti-6Al-4V face sheets that are joined by means of an out-of-furnace isothermal brazing process, followed by low temperature aging, can reduce production costs by as much as 28 per cent. Structural efficiency has been demonstrated in room and elevated temperature crippling tests of small skin-stringer assemblies.

  9. FABRICATION AND PLASTIC BEHAVIOR OF SINGLE CRYSTAL MgO-NiO AND MgO-MnO SOLID SOLUTION ALLOYS,

    Science.gov (United States)

    A method of producing solid solution MgO-NiO and MgO-MnO single-crystals is presented. The com presive yield strength of MgO is shown to in crease...nearly four-fold when small amounts of either NiO or MnO is in solid solution in MgO. The cleavage and slip behavior of these alloy crystals are found to be identical to that of MgO. (Author)

  10. Microstructure and High Temperature Plastic Deformation Behavior of Al-12Si Based Alloy Fabricated by an Electromagnetic Casting and Stirring Process

    Energy Technology Data Exchange (ETDEWEB)

    Jeon, Kyung-Soo; Roh, Heung-Ryeol; Kim, Mok-Soon [Inha University, Incheon (Korea, Republic of); Kim, Jong-Ho; Park, Joon-Pyo [Research Institute of Industrial Science and Technology, Pohang (Korea, Republic of)

    2017-06-15

    An as-received EMC/S (electromagnetic casting and stirring)-processed Al-12Si based alloy billet was homogenized to examine its microstructure and high temperature plastic deformation behavior, using compressive tests over the temperature range from 623 to 743 K and a strain rate range from 1.0×10{sup -3} to 1.0×10{sup 0}s{sup -1}. The results were compared with samples processed by the direct chill casting (DC) method. The fraction of equiaxed structure for the as-received EMC/S billet(41%) was much higher than that of the as-received DC billet(6 %). All true stress – true strain curves acquired from the compressive tests exhibited a peak stress at the initial stage of plastic deformation. Flow stress showed a steady state region after the appearance of peak stress with increasing strain. The peak stress decreased with increasing temperature at a given strain rate and a decreasing strain rate at a given temperature. A constitutive equation was made for each alloy, which could be used to predict the peak stress. A recrystallized grain structure was observed in all the deformed specimens, indicating that dynamic recrystallization is the predominant mechanism during high temperature plastic deformation of both the homogenized EMC/S and DC-processed Al-12Si based alloys.

  11. Fabricating a n+-Ge contact with ultralow specific contact resistivity by introducing a PtGe alloy as a contact metal

    Science.gov (United States)

    Hsu, C. C.; Chou, C. H.; Wang, S. Y.; Chi, W. C.; Chien, C. H.; Luo, G. L.

    2015-09-01

    In this study, we developed an Ohmic contact structure to an in situ n+-Ge film that has an ultralow specific contact resistivity of [(6.8 ±2.1 ) ×10-8 Ωṡcm2] . This structure was developed by introducing a PtGe alloy as the contact metal. We observed that Ohmic contact behavior can be achieved with several other metals, and the contact resistance is related to the work function of the metal. A physical model of the band diagram was created for the Schottky tunneling width, which can provide insight into the validation and explanation of work function-dependent specific contact resistivity. Dopant segregation at the interface and increased interface roughness induced by the formation of the alloy are crucial in further reducing the specific contact resistivity. As a result, a stable PtGe alloy and high doping concentration in Ge are critical in pursuing a lower contact resistance for a Ge n-channel device.

  12. Fabrication of Supported AuPt Alloy Nanocrystals with Enhanced Electrocatalytic Activity for Formic Acid Oxidation through Conversion Chemistry of Layer-Deposited Pt(2+) on Au Nanocrystals.

    Science.gov (United States)

    Kim, Seong Hyeon; Jeong, Hwakyeung; Kim, Jongwon; Lee, In Su

    2015-10-07

    The exploitation of nanoconfined conversion of Au- and Pt-containing binary nanocrystals for developing a controllable synthesis of surfactant-free AuPt nanocrystals with enhanced formic acid oxidation (FAO) activity is reported, which can be stably and evenly immobilized on various support materials to diversify and optimize their electrocatalytic performance. In this study, an atomic layer of Pt(2+) species is discovered to be spontaneously deposited in situ on the Au nanocrystal generated from a reverse-microemulsion solution. The resulting Au/Pt(2+) nanocrystal thermally transforms into a reduced AuPt alloy nanocrystal during the subsequent solid-state conversion process within the SiO2 nanosphere. The alloy nanocrystals can be isolated from SiO2 in a surfactant-free form and then dispersedly loaded on the carbon sphere surface, allowing for the production of a supported electrocatalyst that exhibits much higher FAO activity than commercial Pt/C catalysts. Furthermore, by involving Fe3O4 nanocrystals in the conversion process, the AuPt alloy nanocrystals can be grown on the oxide surface, improving the durability of supported metal catalysts, and then uniformly loaded on a reduced graphene oxide (RGO) layer with high electroconductivity. This produces electrocatalytic AuPt/Fe3O4/RGO nanocomposites whose catalyst-oxide-graphene triple-junction structure provides improved electrocatalytic properties in terms of both activity and durability in catalyzing FAO. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  13. 选择性激光熔覆钴铬合金与瓷的结合性能研究%Evaluation of the bond characteristics between porcelain and Co-Cr alloy fabricated by SLM

    Institute of Scientific and Technical Information of China (English)

    李国强; 沈晴昳; 高建华; 戴文安; 徐欢

    2012-01-01

    目的:评价选择性激光熔覆(selective laser melting,SLM)技术制作的钴铬合金与瓷粉的结合强度.方法:根据YY 0621-2008标准采用三点弯曲法测试比较SLM和传统失蜡铸造法的钴铬合金的金瓷结合强度,采用Vita瓷粉和Noritake瓷粉,对金瓷界面进行扫描电镜观察.结果:无论Vita瓷粉或Noritake瓷粉,SLM制作法的钴铬合金的金瓷结合强度均大于传统铸造法的金瓷结合强度(p<0.05).SEM检测显示SLM钴铬合金的金瓷渗透深度均大于传统铸造钴铬合金的金瓷渗透深度.结论:SLM钴铬合金的金瓷结合强度大于YY0621-2008标准(25MPa),也大于传统失蜡铸造法所获得的金瓷结合强度.%Objective: To study the bond characteristics of porcelain bonded to Co-Cr alloy fabricated by selective laser melting (SLM) technique. Methods; Vita and Nilitake porcelain were fused to Co-Cr alloy by SLM in experimental group and by traditional wax lost casting in control groups respectively. The bond strength was analyzed with three-point-bonding test according to YY 0621-2008 Standard. Metal-ceramic interface was observed by SEM. Results: Either of Vita porcelain or Nilitake porcelain, the metal-ceramic bonding strengths of SLM groups were significantly higher than those of control groups ( P < 0.05). SEM observation indicated that the metal ceramic penetrating depths in SLM groups were higher than those in control groups. The bond strengths between SLM Co-Cr alloy and Vita or Nilitake porcelain were both above the lowest limit value of YY 0621-2008 Standard (25 MPa). Conclusion; SLM may produce higher bonding strength between porcelain and Co-Cr alloy.

  14. Effect of Energy Input on Microstructure and Mechanical Properties of Titanium Aluminide Alloy Fabricated by the Additive Manufacturing Process of Electron Beam Melting

    Directory of Open Access Journals (Sweden)

    Ashfaq Mohammad

    2017-02-01

    Full Text Available Titanium aluminides qualify adequately for advanced aero-engine applications in place of conventional nickel based superalloys. The combination of high temperature properties and lower density gives an edge to the titanium aluminide alloys. Nevertheless, challenges remain on how to process these essentially intermetallic alloys in to an actual product. Electron Beam Melting (EBM, an Additive Manufacturing Method, can build complex shaped solid parts from a given feedstock powder, thus overcoming the shortcomings of the conventional processing techniques such as machining and forging. The amount of energy supplied by the electron beam has considerable influence on the final build quality in the EBM process. Energy input is decided by the beam voltage, beam scan speed, beam current, and track offset distance. In the current work, beam current and track offset were varied to reflect three levels of energy input. Microstructural and mechanical properties were evaluated for these samples. The microstructure gradually coarsened from top to bottom along the build direction. Whereas higher energy favored lath microstructure, lower energy tended toward equiaxed grains. Computed tomography analysis revealed a greater amount of porosity in low energy samples. In addition, the lack of bonding defects led to premature failure in the tension test of low energy samples. Increase in energy to a medium level largely cancelled out the porosity, thereby increasing the strength. However, this trend did not continue with the high energy samples. Electron microscopy and X-ray diffraction investigations were carried out to understand this non-linear behavior of the strength in the three samples. Overall, the results of this work suggest that the input energy should be considered primarily whenever any new alloy system has to be processed through the EBM route.

  15. Effect of Energy Input on Microstructure and Mechanical Properties of Titanium Aluminide Alloy Fabricated by the Additive Manufacturing Process of Electron Beam Melting.

    Science.gov (United States)

    Mohammad, Ashfaq; Alahmari, Abdulrahman M; Mohammed, Muneer Khan; Renganayagalu, Ravi Kottan; Moiduddin, Khaja

    2017-02-21

    Titanium aluminides qualify adequately for advanced aero-engine applications in place of conventional nickel based superalloys. The combination of high temperature properties and lower density gives an edge to the titanium aluminide alloys. Nevertheless, challenges remain on how to process these essentially intermetallic alloys in to an actual product. Electron Beam Melting (EBM), an Additive Manufacturing Method, can build complex shaped solid parts from a given feedstock powder, thus overcoming the shortcomings of the conventional processing techniques such as machining and forging. The amount of energy supplied by the electron beam has considerable influence on the final build quality in the EBM process. Energy input is decided by the beam voltage, beam scan speed, beam current, and track offset distance. In the current work, beam current and track offset were varied to reflect three levels of energy input. Microstructural and mechanical properties were evaluated for these samples. The microstructure gradually coarsened from top to bottom along the build direction. Whereas higher energy favored lath microstructure, lower energy tended toward equiaxed grains. Computed tomography analysis revealed a greater amount of porosity in low energy samples. In addition, the lack of bonding defects led to premature failure in the tension test of low energy samples. Increase in energy to a medium level largely cancelled out the porosity, thereby increasing the strength. However, this trend did not continue with the high energy samples. Electron microscopy and X-ray diffraction investigations were carried out to understand this non-linear behavior of the strength in the three samples. Overall, the results of this work suggest that the input energy should be considered primarily whenever any new alloy system has to be processed through the EBM route.

  16. Effect of Energy Input on Microstructure and Mechanical Properties of Titanium Aluminide Alloy Fabricated by the Additive Manufacturing Process of Electron Beam Melting

    Science.gov (United States)

    Mohammad, Ashfaq; Alahmari, Abdulrahman M.; Mohammed, Muneer Khan; Renganayagalu, Ravi Kottan; Moiduddin, Khaja

    2017-01-01

    Titanium aluminides qualify adequately for advanced aero-engine applications in place of conventional nickel based superalloys. The combination of high temperature properties and lower density gives an edge to the titanium aluminide alloys. Nevertheless, challenges remain on how to process these essentially intermetallic alloys in to an actual product. Electron Beam Melting (EBM), an Additive Manufacturing Method, can build complex shaped solid parts from a given feedstock powder, thus overcoming the shortcomings of the conventional processing techniques such as machining and forging. The amount of energy supplied by the electron beam has considerable influence on the final build quality in the EBM process. Energy input is decided by the beam voltage, beam scan speed, beam current, and track offset distance. In the current work, beam current and track offset were varied to reflect three levels of energy input. Microstructural and mechanical properties were evaluated for these samples. The microstructure gradually coarsened from top to bottom along the build direction. Whereas higher energy favored lath microstructure, lower energy tended toward equiaxed grains. Computed tomography analysis revealed a greater amount of porosity in low energy samples. In addition, the lack of bonding defects led to premature failure in the tension test of low energy samples. Increase in energy to a medium level largely cancelled out the porosity, thereby increasing the strength. However, this trend did not continue with the high energy samples. Electron microscopy and X-ray diffraction investigations were carried out to understand this non-linear behavior of the strength in the three samples. Overall, the results of this work suggest that the input energy should be considered primarily whenever any new alloy system has to be processed through the EBM route. PMID:28772572

  17. Effects of Rolling Reduction and Strength of Composed Layers on Bond Strength of Pure Copper and Aluminium Alloy Clad Sheets Fabricated by Cold Roll Bonding

    OpenAIRE

    Yoji Miyajima; Kotaro Iguchi; Susumu Onaka; Masaharu Kato

    2014-01-01

    Three types of clad sheets, Cu/Al, Cu/AA5052, and Cu/AA5083, were produced by cold roll bonding with the rolling reduction of 50% and 75%. Tensile shear tests which give tensile shear strength were performed in order to assess the bond strength. Scanning electron microscopy was performed on the fractured interface produced by the tensile shear tests, which suggests that the fracture occurs within the Al alloy layer. The tensile shear strengths considering the area fraction of deposit of Al al...

  18. Effect of SiC Particulates on the Microstructure of Al-6Ti-6Nb Matrix Composites Fabricated by Mechanical Alloying Technique

    Institute of Scientific and Technical Information of China (English)

    Dechang JIA; Qingchang MENG; Yu ZHOU; Tingquan LEI

    2001-01-01

    Millimeter sized SiC (m-SiCp) and nanometer sized SiC (n-SiCp) particulates reinforced Al-6Ti-6Nb matrix composites were prepared by mechanical alloying (MA) and later hot-press sintering.Their microstructure was investigated to know the influence of the incorporated SiC particles.The secondary Al3Ti, AlNb2 intermetallics particle size, the Al matrix grain size and their submicrostructure are strongly affected, and they are correlated with the thermal stability of the composites.

  19. One-Pot Fabrication of Hollow and Porous Pd-Cu Alloy Nanospheres and Their Remarkably Improved Catalytic Performance for Hexavalent Chromium Reduction.

    Science.gov (United States)

    Han, Shu-He; Bai, Juan; Liu, Hui-Min; Zeng, Jing-Hui; Jiang, Jia-Xing; Chen, Yu; Lee, Jong-Min

    2016-11-16

    Noble metal nanostructures (NMNSs) play a crucial role in many heterogeneous catalytic reactions. Hollow and porous NMNSs possess generally prominent advantages over their solid counterparts due to their unordinary structural features. In this work, we describe a facial one-pot synthesis of hollow and porous Pd-Cu alloy nanospheres (Pd-Cu HPANSs) through a polyethylenimine (PEI)-assisted oxidation-dissolution mechanism. The strong coordination interaction between Cu(II) and PEI facilitates the oxidation-dissolution of the Cu2O nanospheres template under air conditions, which is responsible for the generation of the Pd-Cu alloy and the convenient removal of the Cu2O nanospheres template at room temperature. Compared to the commercial Pd black, the Pd-Cu HPANSs show remarkably improved catalytic activity for the reduction of K2Cr2O7 by HCOOH at room temperature, attributing to the enhanced catalytic activity of the Pd-Cu HPANSs for the dehydrogenation decomposition of HCOOH.

  20. Microstructure and high temperature oxidation resistance of Ti-Ni gradient coating on TA2 titanium alloy fabricated by laser cladding

    Science.gov (United States)

    Liu, Fencheng; Mao, Yuqing; Lin, Xin; Zhou, Baosheng; Qian, Tao

    2016-09-01

    To improve the high temperature oxidation resistance of TA2 titanium alloy, a gradient Ni-Ti coating was laser cladded on the surface of the TA2 titanium alloy substrate, and the microstructure and oxidation behavior of the laser cladded coating were investigated experimentally. The gradient coating with a thickness of about 420-490 μm contains two different layers, e.g. a bright layer with coarse equiaxed grain and a dark layer with fine and columnar dendrites, and a transition layer with a thickness of about 10 μm exists between the substrate and the cladded coating. NiTi, NiTi2 and Ni3Ti intermetallic compounds are the main constructive phases of the laser cladded coating. The appearance of these phases enhances the microhardness, and the dense structure of the coating improves its oxidation resistance. The solidification procedure of the gradient coating is analyzed and different kinds of solidification processes occur due to the heat dissipation during the laser cladding process.

  1. Zirconium hydrides and Fe redistribution in Zr-2.5%Nb alloy under ion irradiation

    Science.gov (United States)

    Idrees, Y.; Yao, Z.; Cui, J.; Shek, G. K.; Daymond, M. R.

    2016-11-01

    Zr-2.5%Nb alloy is used to fabricate the pressure tubes of the CANDU reactor. The pressure tube is the primary pressure boundary for coolant in the CANDU design and is susceptible to delayed hydride cracking, reduction in fracture toughness upon hydride precipitation and potentially hydride blister formation. The morphology and nature of hydrides in Zr-2.5%Nb with 100 wppm hydrogen has been investigated using transmission electron microscopy. The effect of hydrides on heavy ion irradiation induced decomposition of the β phase has been reported. STEM-EDX mapping was employed to investigate the distribution of alloying elements. The results show that hydrides are present in the form of stacks of different sizes, with length scales from nano- to micro-meters. Heavy ion irradiation experiments at 250 °C on as-received and hydrided Zr-2.5%Nb alloy, show interesting effects of hydrogen on the irradiation induced redistribution of Fe. It was found that Fe is widely redistributed from the β phase into the α phase in the as-received material, however, the loss of Fe from the β phase and subsequent precipitation is retarded in the hydrided material. This preliminary work will further the current understanding of microstructural evolution of Zr based alloys in the presence of hydrogen.

  2. Laser cladding of titanium alloy coating on titanium aluminide alloy substrate

    Institute of Scientific and Technical Information of China (English)

    徐子文; 黄正; 阮中健

    2003-01-01

    A new diffusion bonding technique combined with laser cladding process was developed to join TiAl alloy to itself and Ti-alloys. In order to enhance the weldability of TiAl alloys, Ti-alloy coatings were fabricated by laser cladding on the TiAl alloy. Ti powder and shaped Ti-alloy were respectively used as laser cladding materials. The materials characterization was carried out by OM, SEM, EDS and XRD analysis. The results show that the laser cladding process with shaped Ti-alloy remedy the problems present in the conventional process with powder, such as impurities, cracks and pores. The diffusion bonding of TiAl alloy with Ti-alloy coating to itself and Ti-alloy was carried out with a Gleeble 1500 thermal simulator. The sound bonds of TiAl/TiAl, TiAl/Ti were obtained at a lower temperature and with shorter time.

  3. Fabrication of TiC-Reinforced Composites by Vacuum Arc Melting: TiC Mode of Reprecipitation in Different Molten Metals and Alloys

    Science.gov (United States)

    Karantzalis, A. E.; Arni, Z.; Tsirka, K.; Evangelou, A.; Lekatou, A.; Dracopoulos, V.

    2016-08-01

    TiC crystals were developed and grown through a melt dissolution and reprecipitation mechanism, in different alloy matrices (pure Fe, 316L, Fe-22 at.%Al, Ni-25at.%Al, and pure Co) through the use of Vacuum Arc Melting (VAM) process. The TiC surfaces exhibit a characteristic faceted mode of growth which is explained in terms of classic nucleation and crystal growth theories and is related with the well-known Jackson factor of crystal growth. Different morphologies of the finally solidified TiC grains are observed (dendritic, radially grown, isolated blocky crystals, particle clusters), the establishment of which may be most likely related with solidification progress, cooling rate, and melt compositional considerations. An initial, rough and qualitative phase identification shows a variety of compounds, and the attempts to define specific phase crystallographic-orientational relationships led to rather random results.

  4. Fabrication of Coatings on the Surface of Magnesium Alloy by Plasma Electrolytic Oxidation Using ZrO2 and SiO2 Nanoparticles

    Directory of Open Access Journals (Sweden)

    S. V. Gnedenkov

    2015-01-01

    Full Text Available Results of investigation of the incorporation of zirconia and silica nanoparticles into the coatings formed on magnesium alloy by plasma electrolytic oxidation are presented. Comprehensive research of electrochemical and mechanical properties of obtained coatings was carried out. It was established that the polarization resistance of the samples with a coating containing zirconia nanoparticles is two times higher than that for the sample with base PEO layer. One of the important reasons for improving the protective properties of coatings formed in electrolytes containing nanoparticles consists in enhanced morphological characteristics, in particular, the porosity decrease and increase of thickness and resistivity (up to two orders of magnitude for ZrO2-containing coating of porousless sublayer in comparison with base PEO layer. Incorporation of silica and zirconia particles into the coating increases the mechanical performances. The layers containing nanoparticles have greater hardness and are more wear resistant in comparison with the coatings formed in the base electrolyte.

  5. Computer-assisted electrochemical fabrication of a highly selective and sensitive amperometric nitrite sensor based on surface decoration of electrochemically reduced graphene oxide nanosheets with CoNi bimetallic alloy nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Gholivand, Mohammad-Bagher, E-mail: mbgholivand2013@gmail.com [Faculty of Chemistry, Razi University, Kermanshah 671496734 (Iran, Islamic Republic of); Jalalvand, Ali R. [Faculty of Chemistry, Razi University, Kermanshah 671496734 (Iran, Islamic Republic of); Laboratorio de Desarrollo Analítico y Quimiometría (LADAQ), Cátedra de Química Analítica I, Universidad Nacional del Litoral, Ciudad Universitaria, CC 242 (S3000ZAA), Santa Fe (Argentina); Goicoechea, Hector C. [Laboratorio de Desarrollo Analítico y Quimiometría (LADAQ), Cátedra de Química Analítica I, Universidad Nacional del Litoral, Ciudad Universitaria, CC 242 (S3000ZAA), Santa Fe (Argentina)

    2014-07-01

    For the first time, a novel, robust and very attractive statistical experimental design (ED) using minimum-run equireplicated resolution IV factorial design (Min-Run Res IV FD) coupled with face centered central composite design (FCCCD) and Derringer's desirability function (DF) was developed to fabricate a highly selective and sensitive amperometric nitrite sensor based on electrodeposition of CoNi bimetallic alloy nanoparticles (NPs) on electrochemically reduced graphene oxide (ERGO) nanosheets. The modifications were characterized by cyclic voltammetry (CV), electrochemical impedance spectroscopy (EIS), energy dispersive X-ray spectroscopic (EDS), scanning electron microscopy (SEM) techniques. The CoNi bimetallic alloy NPs were characterized using digital image processing (DIP) for particle counting (density estimation) and average diameter measurement. Under the identified optimal conditions, the novel sensor detects nitrite in concentration ranges of 0.1–30.0 μM and 30.0–330.0 μM with a limit of detection (LOD) of 0.05 μM. This sensor selectively detects nitrite even in the presence of high concentration of common ions and biological interferents therefore, we found that the sensor is highly selective. The sensor also demonstrated an excellent operational stability and good antifouling properties. The proposed sensor was used to the determination of nitrite in several foodstuff and water samples. - Highlights: • Eight variables were screened by Min Run Res IV FD to identify the key variables. • Mathematical models for the two studied responses were developed by FCCCD. • By using DF the responses were optimized simultaneously. • The SEM image of the modified electrode was processed by digital image processing. • The sensor was successfully applied to determination of nitrite in real samples.

  6. 热等静压法制备高立方织构的镍基合金复合基带%Fabrication of Ni-based alloy composite substrate with high cube texture using hot isostatic presses method

    Institute of Scientific and Technical Information of China (English)

    邱火勤; 索红莉; 寇生中; 马麟; 田辉; 刘敏; 袁冬梅; 王营霞

    2011-01-01

    采用热等静压(HIP)法制备芯层为Ni-12%W(Ni12W,摩尔分数)合金、外层为Ni-5%W(Ni5W,摩尔分数)合金的Ni5W/Ni12W/Ni5W 3层复合初始坯锭:采用压延辅助双轴织构技术(RABiTSTM)通过直接冷轧及再结晶退火获得Ni5W/Ni12W/NiSW复合基带;采用X射线四环衍射技术(XRD)及背散射电子衍射技术(EBSD)对复合基带表面冷轧及再结晶织构进行分析.结果表明:冷轧复合基带表面形成较强的铜型形变织构,再结晶退火后复合基带表面形成锐利的立方织构,其立方织构含量达到99.1%(≤10°),与商业用Ni5W合金基带水平相当.%A tri-layer composite alloy ingot was fabricated by hot isostatic presses (HIP) method, in which the outer layer is Ni-5%W(Ni5W, mole fraction) alloy and the inner layer is Ni-12%W(Ni12W, mole fraction) alloy. The composite ingot was cold-rolled using the process of rolling assisted biaxially textured substrate (RABiTS?) technology and annealed to obtain the Ni5W/Ni12W/Ni5W composite substrate with high cube texture. The cold rolling and the recrystallization textures on the surface of the as-obtained composite substrate were studied systematically by X-ray and EBSD measurements. The results show that a strong deformation copper-type texture is obtained in the cold rolled composite substrate, and a sharp cube texture is formed on the surface of Ni5W/Ni12W/Ni5W composite substrate after a recrystallization annealing process. The percentage of the cube orientated grain within a misorientation angle of 10° is as high as 99.1%, which is in the same level as that of the commercial Ni5W tape.

  7. BT20钛合金激光焊技术研究%Research on Laser Fabrication Weldability of BT20 Titanium Alloy

    Institute of Scientific and Technical Information of China (English)

    Shuili Gong; Li Chen; Wei Yao

    2004-01-01

    By using CO2 laser beam and YAG laser beam, the butt welding of BT20 titanium alloy sheet with 2.5 mm thickness is carried out. It is found that the geometry of welded joint is different because of different laser beam models. The stable welding process and welding quality are guaranteed by using suitable welding parameters. On the condition of butt welding without welding wire, the welded defect such as undercut on the weld face is generated because of the heat physics properties of BT20 titanium alloy and the high energy density laser beam, which affects the mechanical properties of welded joint seriously, especially the fatigue strength and the fracture toughness. Using the active fluxes in the welding procedure, or making use of laser welding technique with filler wire, revolving scanning beam could be a good method to solve undercut and improve the mechanical properties of laser welded joint.%针对2.5 mm厚BT20钛合金进行了CO2激光焊和YAG激光焊研究,结果表明:由于激光特性不同,形成的焊缝几何特征不同,当焊接工艺适当,可保证焊接过程的稳定性和焊接接头的质量.在激光自熔焊时主要的焊缝缺陷是咬边,这是由于钛合金物理性能和激光高能束流焊特性所致.这种咬边缺陷不利于焊接接头性能,尤其是接头的疲劳性能和断裂韧性.采用活性剂和填丝焊,以及激光旋扫焊可以改善焊缝咬边缺陷,提高钛合金激光焊接头的力学性能.

  8. The crystal structure and luminescent properties of nitrogen-rich Ca-α-sialon:Eu with saturated calcium solubility fabricated by the alloy-nitridation method

    Institute of Scientific and Technical Information of China (English)

    Yang Jian-Jun; Chen Guo-Dong; Du Fei-Fei; Liu Quan-Lin

    2012-01-01

    Nitrogen-rich Ca-α-sialon:Eu2+ phosphors with saturated calcium solubility are synthesized through a solidstate reaction (SSR) at 2173 K with stable alloy and nitride as the starting materials.The Ca1.83-1.5xSi8.34 A13.66OxN16-x:xEu phosphors have intensive orange emissions,whose peaks are located at approximately 585-600 nm,and the emission wavelengths tend to shift toward the red region when the Eu concentrations increase from 0.5% to 18% (mole percentage).When the Eu concentration is equal to 9%,the phosphors suffer from concentration quenching.The low-temperature photoluminescence properties indicate that Ca1.83-1.5xSi8.34Al3.66OxN16-x:xEu phosphors show excellent thermal quenching.The crystal structures of Ca1.83-1.5xSis.34Al3.66OxN16-x:xEu are also investigated,and are found to have nitrogen-rich compositions with saturated calcium cations at the interstitial sites of the α-sialons.In addition,the influencing factors of α-sialons with different compositions on the crystal lattice are discussed in detail.

  9. Study on improving “self-sharpening” capacity of W–Cu–Zn alloy by the pressureless infiltration method

    Energy Technology Data Exchange (ETDEWEB)

    Fang, Xiaoliang [School of Reliability and Systems Engineering, Science and Technology Laboratory on Reliability and Environment Engineering, BeiHang University, Beijing 100191 (China); School of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081 (China); Liu, Jinxu, E-mail: liujinxu@bit.edu.cn [School of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081 (China); Wang, Xing [Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190 (China); Li, Shukui; Zheng, Lingling [School of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081 (China)

    2014-06-01

    In order to improve the “self-sharpening” capacity of the tungsten heavy alloy (WHA) for kinetic energy projectile application, the WHAs should have not only high strength but also proper critical shear failure strain. For the purpose of fabricating the WHAs with high strength and proper critical shear failure strain, in the present study, the WHA composed of 80W–14Cu–6Zn was prepared by W skeleton infiltrated of Cu–Zn alloy. The microstructure and mechanical properties were systematically investigated. Microstructure analysis shows that W particles are connected to form W skeleton, and the interstice of W skeleton is filled up with α phase Cu–Zn alloy which has lamellar feature resulting from spinodal decomposition during the preparation process. Due to the solid solution strengthening effect of Zn in the matrix, the static yield strength and the dynamic yield strength of the 80W–14Cu–6Zn alloy are respectively enhanced by 200 MPa and 400 MPa compared with those of the 80W-20Cu alloy. Moreover, due to the proper ductility of the Cu-Zn alloy matrix, under the uniaxial dynamic compression test, the critical shear failure strain of the 80W–14Cu–6Zn alloy is effectively controlled within 0.2–0.4, which is beneficial to promote “self-sharpening” effect during the penetration process for kinetic energy projectile application. Additionally, the failure mechanism of the 80W–14Cu–6Zn alloy under dynamic compression was discussed. The ballistic impact experiment has proved that the 80W–14Cu–6Zn alloy exhibits remarkable “self-sharpening” capacity.

  10. Effects of processing on microstructure and mechanical properties of a titanium alloy (Ti–6Al–4V) fabricated using electron beam melting (EBM), Part 2: Energy input, orientation, and location

    Energy Technology Data Exchange (ETDEWEB)

    Hrabe, Nikolas, E-mail: nhrabe@gmail.com [National Institute of Standards and Technology (NIST), 325 Broadway, Stop 647, Boulder, CO 80305-3328 (United States); Quinn, Timothy, E-mail: timothy.quinn@nist.gov [National Institute of Standards and Technology (NIST), 325 Broadway, Stop 647, Boulder, CO 80305-3328 (United States)

    2013-06-20

    Selective electron beam melting (EBM) is a layer-by-layer additive manufacturing technique that shows great promise for fabrication of medical devices and aerospace components. Before its potential can be fully realized, however, a comprehensive understanding of processing-microstructure-properties relationships is necessary. Titanium alloy (Ti–6Al–4V) parts were built in a newly developed, unique geometry to allow accurate investigation of the following intra-build processing parameters: energy input, orientation, and location. Microstructure evaluation (qualitative prior-β grain size, quantitative α lath thickness), tensile testing, and Vickers microhardness were performed for each specimen. For a wide range of energy input (speed factor 30–40), small differences in mechanical properties (2% change in ultimate tensile strength (UTS) and 3% change in yield strength (YS)) were measured. Vertically built parts were found to have no difference in UTS or YS compared to horizontally built parts, but the percent elongation at break (% EL) was 30% lower. The difference in % EL was attributed to a different orientation of the tensile axis for horizontal and vertical parts compared to the elongated prior-β grain and microstructural texture direction in EBM Ti–6Al–4V. Orientation within the x–y plane as well as location were found to have less than 3% effect on mechanical properties, and it is possible a second order effect of thermal mass contributed to these results.

  11. Effects of processing on microstructure and mechanical properties of a titanium alloy (Ti–6Al–4V) fabricated using electron beam melting (EBM), part 1: Distance from build plate and part size

    Energy Technology Data Exchange (ETDEWEB)

    Hrabe, Nikolas, E-mail: nhrabe@gmail.com [National Institute of Standards and Technology (NIST), 325 Broadway, Stop 647, Boulder, CO 80305-3328 (United States); Quinn, Timothy, E-mail: timothy.quinn@nist.gov [National Institute of Standards and Technology (NIST), 325 Broadway, Stop 647, Boulder, CO 80305-3328 (United States)

    2013-06-20

    Selective electron beam melting (EBM) is a layer-by-layer additive manufacturing technique that shows great promise for fabrication of medical devices and aerospace components. Before its potential can be fully realized, however, a comprehensive understanding of processing–microstructure–properties relationships is necessary. Titanium alloy (Ti–6Al–4V) parts were built in a geometry developed to allow investigation of the following two intra-build processing parameters: distance from the build plate and part size. Microstructure evaluation (qualitative prior-β grain size, quantitative α lath thickness), tensile testing, and Vickers microhardness were performed for each specimen. Microstructure and mechanical properties, including microhardness, were not found to vary as a function of distance from the build plate, which was hypothesized to be influenced by the build plate preheating associated with the EBM process. Part size, however, was found to influence ultimate tensile strength (UTS) and yield strength (YS) by less than 2% over the size range investigated. A second order effect of thermal mass might also have influenced these results. Differences were observed between the EBM Ti–6Al–4V microstructure of this work and the expected acicular or Widmanstätten microstructure normally achieved through annealing above the β transus. Therefore, a different relationship between α lath thickness and mechanical properties might be expected.

  12. HETEROGENEOUS MICROSTRUCTURE AND TEXTURE EVOLUTION DURING FABRICATION OF Zr-Sn-Nb ZIRCONIUM ALLOY SHEETS%Zr-Sn-Nb新型锆合金板材加工过程中不均匀组织与织构演变

    Institute of Scientific and Technical Information of China (English)

    陈建伟; 栾佰峰; 柴林江; 余泓冰; 刘庆; 周军; 李中奎

    2012-01-01

    利用XRD,SEM-ECC,TEM和EBSD技术,研究了Zr-Sn-Nb系新型锆合金板材加工过程的微观组织及织构演变.结果表明,β相淬火得到的随机织构经热轧后形成沿横向倾斜的基面织构,随后的加工过程均保留该织构;热轧及两次冷轧后的基面织构都为〈10(1)0〉方向平行于轧向(〈10(1)0〉//RD),而退火后转变为〈1(2)10〉方向平行于轧向(〈1(2)10〉//RD).淬火形成的网状魏氏组织经热轧转变为不均匀形变组织,两次冷轧使组织的不均匀性更显著,最终退火得到完全再结晶组织;轧制形成的难变形晶粒多为晶粒C轴平行于轧板法向(C//ND)的取向;最终退火板材的大晶粒多为〈1(2)10〉//RD的基面织构,小晶粒则以(10(1)0〉//RD为主.结合锆合金的变形及再结晶机制对轧制时产生的不均匀组织及再结晶过程的织构转变进行了分析.%Zirconium alloys are widely used as fuel cladding and structural materials for nuclear reactors due to the low neutron absorption cross-section, good corrosion resistance and acceptable mechanical properties. These properties are greatly dependent on microstructural and textural features, such as grain morphology, grain size, crystallographic texture and distribution of precipitates. It is necessary to understand microstructure and texture evolution during fabrication in order to optimize the manufacturing process and to improve the service performance. In this work, microstructure and texture evolution during fabrication of Zr-Sn-Nb new zirconium alloy sheets are investigated using XRD, SEM-ECC, TEM and EBSD. The results show that the random texture formed by β quenching transforms into tilt basal texture after hot rolling. The basal texture keeps stable during the following fabrication stages. The texture of the rolling sheets is mainly characterized as (1010) direction parallel to rolling direction ({1010}//RD), while the texture of the annealing sheets is (1210) direction

  13. Fabrication and characterization of selective laser melting printed Ti–6Al–4V alloys subjected to heat treatment for customized implants design

    Directory of Open Access Journals (Sweden)

    Mengke Wang

    2016-12-01

    Full Text Available Selective laser melting (SLM is a promising technique capable of rapidly fabricating customized implants having desired macro- and micro-structures by using computer-aided design models. However, the SLM-based products often have non-equilibrium microstructures and partial surface defects because of the steep thermal gradients and high solidification rates that occur during the laser melting. To meet clinical requirements, a heat treatment was used to tailor the physiochemical properties, homogenize the metallic microstructures, and eliminate surface defects, expecting to improve the cytocompatibility in vitro. Compared with the as-printed Ti–6Al–4V substrate, the heat-treated substrate had a more hydrophilic, rougher and more homogeneous surface, which should promote the early cell attachment, proliferation and osseointegration. More importantly, a crystalline rutile TiO2 layer formed during the heat treatment, which should greatly promote the biocompatibility and corrosion resistance of the implant. Compared to the untreated surfaces, the adhesion and proliferation of human bone mesenchymal stem cells (hBMSCs on heat-treated substrates were significantly enhanced, implying an excellent cytocompatibility after annealing. Therefore, these findings provide an alternative to biofunctionalized SLM-based Ti–6Al–4V implants with optimized physiochemical properties and biocompatibility for orthopedic and dental applications.

  14. Long-term biocompatibility and osseointegration of electron beam melted, free-form-fabricated solid and porous titanium alloy: experimental studies in sheep.

    Science.gov (United States)

    Palmquist, A; Snis, A; Emanuelsson, L; Browne, M; Thomsen, P

    2013-05-01

    The purpose of the present study was to evaluate the long-term osseointegration and biocompatibility of electron beam melted (EBM) free-form-fabricated (FFF titanium grade 5 (Ti6Al4V) implants. Porous and solid machined cylindrical and disk-shaped implants were prepared by EBM and implanted bilaterally in the femur and subcutaneously in the dorsum of the sheep. After 26 weeks, the implants and surrounding tissue were retrieved. The tissue response was examined qualitatively and quantitatively using histology and light microscopic (LM) morphometry. Selected bone implants specimens were evaluated by scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS), and micro-computed tomography (mCT). The results showed that both porous and solid implants were osseointegrated and high bone-implant contact was observed throughout the porous implant. In the soft tissue, the porous implants showed thinner fibrous encapsulation while no signs of intolerance were observed for either implant type. Taken together, the present experimental results show that FFF Ti6Al4V with and without porous structures demonstrate excellent long-term soft tissue biocompatibility and a high degree of osseointegration. The present findings extend earlier, short-term experimental observations in bone and suggest that EBM, FFF Ti6Al4V implants possess valuable properties in bone and soft tissue applications.

  15. Microstructure and oxidation behaviour of TiAl(Nb)/Ti$_2$AlC composites fabricated by mechanical alloying and hot pressing

    Indian Academy of Sciences (India)

    HADI KARIMI; ALI GHASEMI; MORTEZA HADI

    2016-09-01

    TiAl-based intermetallic matrix composites with dispersed Ti$_2$AlC particles and different amounts of Nb were successfully synthesized by mechanical alloying and hot pressing. The phase evolution of Ti–48 at%. Al elemental powder mixture milled for different times with hexane as a process control agent was investigated. It was found that after milling for 25 h, a Ti(Al) solid solution was formed; also with increase in the milling time to 50 h, an amorphous phase was detected. Formation of a supersaturated Ti(Al) solid solution after 75 h milling was achieved by crystallization of amorphous phase. Addition of Nb to system also exhibited a supersaturated Ti(Al,Nb) solid solution after milling for 75 h, implying that the Al and Nb elements were dissolved in the Ti lattice in a nonequilibrium state. Annealing of 75 h milled powders resulted in the formation of equilibrium TiAl intermetallic with Ti$_2$AlC phases that showed the carbon that originates from hexane, participated in the reaction to form Ti$_2$AlCduring heating. Consolidation of milled powder with different amounts of Nb was performed by hot pressing at 1000$^{\\circ}$C for 1 h. Only the presence of $\\gamma$-TiAl and Ti$_2$AlC was detected and no secondary phases were observed on the base of Nb. Displacement of $\\gamma$-TiAl peaks with Nb addition implied that the Nb element was dissolved into TiAl matrix in the form of solid solution, causing the lattice tetragonality of TiAl to increase slightly. The values for density and porosity of samples indicated that condition of hot pressing process with temperature and pressure was adequate to consolidate almost fully densified samples. The isothermal oxidation test was carried out at 1000$^{\\circ}$C in air to assess the effect of Nb addition on the oxidation behaviour of TiAl/Ti$_2$AlC composites. The oxidation resistance of composites was improved with the increase in the Nb content due to the suppression of TiO$_2$ growth, the formation and stabilization

  16. Rapidly solidified aluminum alloy powder

    Energy Technology Data Exchange (ETDEWEB)

    Cho, S.S.; Chun, B.S.; Won, C.W.; Lee, B.S.; Kim, H.K.; Ryu, M. [Chungnam National Univ., Taejon (Korea, Republic of); Antolovich, S.D. [Washington State Univ., Pullman, WA (United States)

    1997-01-01

    Miniaturization and weight reduction are becoming increasingly important in the fabrication of vehicles. In particular, aluminum-silicon alloys are the logical choice for automotive parts such as pistons and cylinders liners because of their excellent wear resistance and low coefficient of thermal expansion. However, it is difficult to produce aluminum-silicon alloys with silicon contents greater than 20 wt% via ingot metallurgy, because strength is drastically reduced by the coarsening of primary silicon particles. This article describes an investigation of rapid solidification powder metallurgy techniques developed in an effort to prevent coarsening of the primary silicon particles in aluminum-silicon alloys.

  17. Progress of Palladium Alloy Membranes in Hydrogen Energy

    Institute of Scientific and Technical Information of China (English)

    MA Guang; LI Jin; LI Yin'e; SUN Xiaoliang; CAO Qigao; JIA Zhihua

    2012-01-01

    Palladium and palladium alloy membranes have attracted wide attention in hydrogen permeation areas for their excellent permeability,perm-selectivity and thermal stability.This paper review the principle of hydrogen permeation,type of alloys and the fabrication methods.At last,the progress and achievements on palladium alloy membranes by Northwest Institute for Non-Ferrous Metal Research are emphasized.

  18. Fabrication Facilities

    Data.gov (United States)

    Federal Laboratory Consortium — The Fabrication Facilities are a direct result of years of testing support. Through years of experience, the three fabrication facilities (Fort Hood, Fort Lewis, and...

  19. Applications of shape memory alloys in Japan

    Energy Technology Data Exchange (ETDEWEB)

    Asai, M.; Suzuki, Y. [Furukawa Electric Co., Ltd., Yokohama, Kanagawa (Japan). R and D Labs.

    2000-07-01

    In Japan, a first application of shape memory TiNi alloy was a moving flap in an air-conditioner which was developed as sensing function of shape memory alloy at Matsushista Electric Industrial Co. Then, shape memory utilized in a coffee maker, an electric rice-cooker, a thermal mixing valve and etc. were commercialized in Japan. And brassiere wires, a guide wire for medical treatment, an antenna for portable telephone and others were commercialized utilizing superelasticity. At the same time with these commercial products, there was not only progress in fabrication technology to effect accurate transformation temperature, but also the discovery of small hysteresis alloy such as R-phase or TiNiCu alloy and low transformation temperature alloy such as TiNiFe, TiNiV and TiNiCo alloys. Therefore the shape memory alloy market has expanded widely to electric appliances, automobile, residence, medical care and otherfield today. (orig.)

  20. Development of CANFLEX fuel fabrication technology

    Energy Technology Data Exchange (ETDEWEB)

    Kang, M. S.; Choi, C. B.; Park, C. H.; Kwon, W. J.; Kim, C. H.; Kim, B. J.; Koo, C. H.; Cho, D. S.; So, D. Y.; Suh, S. W.; Park, C. J.; Chang, D. H.; Yun, S. H. [KEPCO Nuclear Fuel Company, Taejeon (Korea)

    2000-04-01

    Wolsong Unit 1 as the first heavy water reactor in Korea has been in service for 17 years since 1983. It would be about the time to prepare a plan for the solution of problems due to aging of the reactor. The aging of CANDU reactor could lead especially to the steam generator cruding and pressure tube sagging and creep and then decreases the operation margin to make some problems on reactor operations and safety. The counterplan could be made in two ways. One is to repair or modify reactor itself. The other is to develop new advanced fuel to increase of CANDU operation margin effectively, so as to compensate the reduced operation margin. Therefore, the first objectives in the present R and D is to develop the CANFLEX-NU(CANDU Flexible fuelling-Natural Uranium) fuel as a CANDU advanced fuel. One of the improvements in CANDU fuel fabrication technology, and advanced method of Zr-Be brazing was developed. For the formation of Zr-Be alloy, preheating and main heating temperature in the furnace is 700 deg C, 1200 deg C respectively. In order to find an appropriate material for the brazing joints in the CANDU fuel, the composition of Zr based amorphous metals were designed. And, the effect of hydrogen on the mechanical properties of cladding sheath and feasibility of the eddy current test to evaluate quality of end cap weld were also studied for the fundamental research purpose. As a preliminary study to suggest optimal way for the mass production of CANFLEX-NU fuel at KNFC the existing CANDU fuel facilities and fabrication/inspection processes were reviewed. The best way is that the current CANDU facility shall be modified to produce small diametrial CANFLEX elements and a new facility shall be constructed to produce large diametrial CANFLEX fuel elements. 46 refs., 99 figs., 10 tabs. (Author)

  1. 7B52叠层铝合金轧制复合界面分析%Interface analysis of 7B52 Al alloy laminated composite fabricated by hot-roll bonding

    Institute of Scientific and Technical Information of China (English)

    周古昕; 郎玉婧; 郝洁; 刘稳; 王生; 乔丽; 陈敏

    2016-01-01

    通过金相、透射电镜、扫描电镜、超声无损检测和结合强度测试,研究7B52叠层铝合金热轧复合的结合界面。结果表明:轧制复合能够使界面获得冶金结合。TEM 分析和拉伸试验表明:7B52叠层铝合金板材是由高强度硬层材料和高韧性软层材料复合而成。然而,超声无损检测和 SEM 分析表明:结合界面处的缺陷(如厚氧化层、酸洗残留物、空气、油渍和粗大粒子等)不利于界面结合强度。总之,轧制复合工艺适用于7B52叠层铝合金板材,且应该严格控制缺陷的数量和尺寸。先进的单层板表面处理技术有利于进一步提升结合质量。%The bonding interface of 7B52 Al alloy laminated composite (ALC) fabricated by hot rolling was investigated using optical microscopy (OM), transmission electron microscopy (TEM), scanning electron microscopy (SEM), ultrasonic flaw detection (UFD), and bonding strength tests. The results show that metallurgical bonding is achieved at the interface after composite rolling. The TEM analysis and tensile tests indicate that the 7B52 ALC plate combines high strength of the hard individual layer and good toughness of the soft individual layer. However, UFD technology and SEM analysis prove that the defects (thick oxide films, acid washed residues, air, oil and coarse particles) existing in the bonding interface are harmful to the bonding strength. To sum up, the composite rolling process is suitable for 7B52 ALC plate, and the content and size of the defects should be controlled strictly. Advanced surface treatment of each individual layer would be beneficial to further improve the bonding quality.

  2. Thermomechanical Studies of Tungsten Heavy Alloys

    Science.gov (United States)

    1994-05-01

    background can be found in references [1,2]. A power law expression of the form; o = A (de/dtry (1) describes the dependance between strain rate and stress...in flow stress after the peak is related to the rate of recrystallization [7]. It is also known that the temerature dependance of the critical strain

  3. Intermetallic blades for fabric cutting. CRADA final report

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.; Blue, C.A.; Sklad, S. [Oak Ridge National Lab., TN (United States); Shih, H.R. [Jackson State Univ., MS (United States); Off, J.W.A. [Textile/Clothing Technology Corp., Cary, NC (United States)

    1998-08-01

    This report describes the evaluation of nickel- and iron-aluminide blades for cutting fabric as opposed to conventional steel blades. The aluminides were selected as blade material because of their extremely high work-hardening rate and the possibility of forming aluminum oxide on the surface to further enhance the wear resistance. Unlike steel blades, they do not require heat treating to become strong. A testing facility using an Eastman cutter was designed and built at the Oak Ridge National Laboratory (ORNL) for testing of blades. Denim fabric supplied by Levi Strauss was used. For lack of sufficient fabric, heavy paper was also used. Extensive testing revealed that there were several issues in getting the true comparison between various blades. The most important issue was the consistent sharpening of the blade edge. With all of the effort and precautions, identical edges could not be put on the blades of all the different materials. The second issue was the limited availability of fabric to evaluate the end-of-life limit for the blade edges. Two nickel- and three iron-aluminide compositions were evaluated. Under test conditions, the iron-aluminide alloy (PM-60), based on FeAl, was found to outperform other aluminides and the steel blade. Based on the data presented in this report, the authors recommend that additional testing be carried out on both the steel and aluminide blades to determine the number of times each blade can be sharpened prior to its replacement. However, the recommended testing needs to be conducted on blades for which the identical cutting edges and sharpening are incorporated. They further recommend that if the iron-aluminide blade is truly superior, a cost analysis be performed to determine its commercial feasibility. The best aluminide blades should be tested by commercial textile companies.

  4. Intermetallic blades for fabric cutting. CRADA final report

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.; Blue, C.A.; Sklad, S. [Oak Ridge National Lab., TN (United States); Shih, H.R. [Jackson State Univ., MS (United States); Off, J.W.A. [Textile/Clothing Technology Corp., Cary, NC (United States)

    1998-08-01

    This report describes the evaluation of nickel- and iron-aluminide blades for cutting fabric as opposed to conventional steel blades. The aluminides were selected as blade material because of their extremely high work-hardening rate and the possibility of forming aluminum oxide on the surface to further enhance the wear resistance. Unlike steel blades, they do not require heat treating to become strong. A testing facility using an Eastman cutter was designed and built at the Oak Ridge National Laboratory (ORNL) for testing of blades. Denim fabric supplied by Levi Strauss was used. For lack of sufficient fabric, heavy paper was also used. Extensive testing revealed that there were several issues in getting the true comparison between various blades. The most important issue was the consistent sharpening of the blade edge. With all of the effort and precautions, identical edges could not be put on the blades of all the different materials. The second issue was the limited availability of fabric to evaluate the end-of-life limit for the blade edges. Two nickel- and three iron-aluminide compositions were evaluated. Under test conditions, the iron-aluminide alloy (PM-60), based on FeAl, was found to outperform other aluminides and the steel blade. Based on the data presented in this report, the authors recommend that additional testing be carried out on both the steel and aluminide blades to determine the number of times each blade can be sharpened prior to its replacement. However, the recommended testing needs to be conducted on blades for which the identical cutting edges and sharpening are incorporated. They further recommend that if the iron-aluminide blade is truly superior, a cost analysis be performed to determine its commercial feasibility. The best aluminide blades should be tested by commercial textile companies.

  5. ' HEAVY METALS

    African Journals Online (AJOL)

    exposed fish were about 3-5 times higher than the concentrations detected in control fish. ... The outcome effect 15 impairment of carbohydrate metabolism, which caused fish ..... of pesticides, heavy metal, detergent and petroleum.

  6. Enhanced Hot Workability and Post-Hot Deformation Microstructure of the As-Cast Al-Zn-Cu-Mg Alloy Fabricated by Use of a High-Frequency Electromagnetic Casting with Electromagnetic Stirring

    Science.gov (United States)

    Park, S. Y.; Kim, W. J.

    2017-07-01

    The feasibility of producing an Al-Zn-Cu-Mg (7075) aluminum (Al) alloy using high-frequency electromagnetic casting (HFEMC) and electromagnetic stirring (EMS) was explored, and the microstructure, hot compressive deformation characteristics, and processing maps of the as-cast and homogenized EMS 7075 alloys were examined. The obtained results were compared with those of an alloy of the same composition, produced by direct chill casting (DCC). Application of the HFEMC/EMS technology resulted in grain refinement and suppression of dendritic growth. The grain size of the as-cast EMS 7075 alloy was smaller than that of the as-cast DCC 7075 alloy by more than half. This grain-size reduction increased the strain rate sensitivity and decreased the flow stress. The grain refinement also resulted in enhanced hot workability. Hot workability of the EMS 7075 alloy, however, considerably deteriorated after homogenization treatment. This resulted from the disappearance of the solute-segregated phases that play a role of accelerating dynamic recovery and continuous dynamic recrystallization during compressive deformation and the occurrence of considerable grain coarsening during homogenization treatment. The as-cast EMS 7075 alloy also showed a higher quality of post-hot working microstructure (after T6 heat treatment) compared to the homogenized EMS 7075 alloy. This resulted because the segregated phases in the as-cast microstructure served as the nucleation sites for new grains during static recrystallization by having created localized regions of high dislocation density around them during compressive deformation, especially at high strain rates. The current study showing that the as-cast EMS microstructure can yield a high hot workability as well as a high quality of post-hot working microstructure encourages the direct use of as-cast EMS 7075 alloy billets as feedstock for hot extrusion or forging.

  7. TiNi shape memory alloys: effects of the fabrication route, the oxygen content and the zirconium or hafnium additions on the metallurgical characteristics and the thermomechanical properties; Alliages a memoires de forme de base TiNi: influence du mode de fabrication de la teneur en oxygene et de l`ajout de Zr ou Hf sur les caracteristiques metallurgiques et les proprietes mecaniques

    Energy Technology Data Exchange (ETDEWEB)

    Olier, P.

    1996-12-31

    In order to promote the development of Ti-Ni shape memory alloys, we have studied the correlation between the fabrication route, the chemical composition (O{sub 2} content, Zr or Hf additions), the metallurgical characteristics and the thermomechanical properties. A conventional sintering does not allow to obtain a homogeneous compound of pure Ti{sub 50}Ni{sub 50} alloy because of the occurrence of Kirkendall porosities which act as a diffusion barrier. An original process including combustion synthesis and hot-extrusion was successfully developed. Resulting products exhibit a smaller grain size (15-20{mu}m) and an enhanced workability in comparison with products obtained by arc-melting and subsequent hot rolling. The presence of oxygen in equiatomic Ti-Ni alloy induces the oxide precipitation of Ti{sub 4}Ni{sub 2}O{sub x} type (with x {<=} 1). The precipitated particle fraction is proportional to the oxygen nominal content of the alloy. We show that the decrease of the transformation temperatures is correlated with the decrease of Ti in solid solution due to Ti{sub 4}Ni{sub 2}O precipitation. Moreover, we find that a fine and homogenous oxide dispersion is suitable to decrease the grain size during hot rolling and to enhance to the one way shape memory properties. An increase of the typical transformation temperatures is obtained through of Zr or Hf (in substitution to Ti). But, an increase of the hardness is measured, and consequently the workability of the ternary alloys becomes reduced. However, it is worthwhile to point out that a Ti{sub 38}Ni{sub 50}Hf{sub 12} product obtained by arc melting and hot extrusion is able to fully recover an apparent plastic strain of more than 4% during tensile tests performed under special loading conditions. Such as behaviour is of great interest with respect to potential applications in a temperature range higher that 100 deg. C. (author). 105 refs.

  8. Dyeing fabrics with metals

    Science.gov (United States)

    Kalivas, Georgia

    2002-06-01

    Traditionally, in textile dyeing, metals have been used as mordants or to improve the color produced by a natural or synthetic dye. In biomedical research and clinical diagnostics gold colloids are used as sensitive signals to detect the presence of pathogens. It has been observed that when metals are finely divided, a distinct color may result that is different from the color of the metal in bulk. For example, when gold is finely divided it may appear black, ruby or purple. This can be seen in biomedical research when gold colloids are reduced to micro-particles. Bright color signals are produced by few nanometer-sized particles. Dr. William Todd, a researcher in the Department of Veterinary Science at the Louisiana State University, developed a method of dyeing fabrics with metals. By using a reagent to bond the metal particles deep into the textile fibers and actually making the metal a part of the chemistry of the fiber. The chemicals of the fabric influence the resulting color. The combination of the element itself, the size of the particle, the chemical nature of the particle and the interaction of the metal with the chemistry of the fabric determine the actual hue. By using different elements, reagents, textiles and solvents a broad range of reproducible colors and tones can be created. Metals can also be combined into alloys, which will produce a variety of colors. The students of the ISCC chapter at the Fashion Institute of Technology dyed fabric using Dr. Todd's method and created a presentation of the results. They also did a demonstration of dyeing fabrics with metals.

  9. Fabrication of Test Tubes for Coal Ash Corrosion Testing

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, R.; Judkins, R.R.; Sikka, V.K.; Swindeman, R.W.; Wright, I.G.

    1999-05-11

    This paper deals with the fabrication of tube sections of four alloys for incorporating into test sections to be assembled by Babcock & Wilcox (B&W) for installation at Ohio Edison Power, Niles Plant. The primary purpose of the installation was to determine the corrosion behavior of ten different alloys for flue gas corrosion. Ohio Edison Power, Niles Plant is burning an Ohio coal containing approximately 3.4% S (dry basis) and approximately 0.4% alkali which causes chronic coal ash corrosion of the unit�s superheater tubing. The 2.5-in.-OD x 0.4in.-wall x 6-in-long sections of four alloys {type 304H coated with Fe3Al alloy FAS [developed at the Oak Ridge National Laboratory (ORNL)], 310 + Ta, modified 800H, and Thermie alloy} were fabricated at ORNL. Each alloy tubing was characterized in terms of chemical analysis and microstructure. The machined tubes of each of the alloys were inspected and shipped on time for incorporation into the test loop fabricated at B&W. Among the alloys fabricated, Thermie was the hardest to extrude and machine.

  10. 氟离子对两种不同工艺制作的钴铬合金耐腐蚀性能的影响%Effect of fluoride concentration on the corrosion behavior of cobalt-chromium alloy fabricated by two different technology processes

    Institute of Scientific and Technical Information of China (English)

    杨秋霞; 杨瑛; 徐晗; 吴迪; 郭恪

    2016-01-01

    目的:   在模拟口腔环境下研究氟离子对采用选择性激光熔覆(SLM)技术和传统铸造技术两种工艺制作的钴铬合金耐腐蚀性的影响。方法   选择具有相同材料成分的钴铬合金金属粉末和金属块,分别采用SLM(SLM组)和铸造技术(Cast组)各制作15个试件,置于含不同氟离子质量分数(0、0.05%、0.20%)的酸性人工唾液(pH值为5.0)中浸泡24 h进行电化学试验,采用动电位极化曲线法测试合金的自腐蚀电位Ecor、自腐蚀电流密度Icor和极化电阻Rp,同时结合扫描电子显微镜(SEM)观察,分析两组试件的耐腐蚀性能。结果   铸造工艺制作的钴铬合金在酸性人工唾液中的Ecor随着氟离子质量分数的升高而减小。当氟离子质量分数为0.20%时,两种工艺制作的钴铬合金的Ecor、Icor、Rp均有明显改变(P<0.05),SEM结果也显示合金表面均出现腐蚀现象。当氟离子质量分数为0.20%时,Cast组钴铬合金的Icor高于SLM组,而Ecor和Rp低于SLM组(P<0.05)。结论   氟离子可降低两种工艺制作的钴铬合金的耐腐蚀性,在氟离子质量分数较高(0.20%)时,SLM技术制作的钴铬合金的耐腐蚀性优于铸造工艺制作的钴铬合金。%Objective This study aims to determine the effect of fluoride concentration on the corrosion behavior of cobaltchromium alloy fabricated by two different technology processes in a simulated oral environment. Methods A total of 15 specimens were employed with selective laser melting (SLM) and another 15 for traditional casting (Cast) in cobalt-chromium alloy powders and blocks with the same material composition. The corrosion behavior of the specimens was studied by potentiodynamic polarization test under different oral environments with varying solubilities of fluorine (0, 0.05%, and 0.20% for each) in acid artificial saliva (pH=5.0). The specimens were soaked in

  11. Digital fabrication

    CERN Document Server

    2012-01-01

    The Winter 2012 (vol. 14 no. 3) issue of the Nexus Network Journal features seven original papers dedicated to the theme “Digital Fabrication”. Digital fabrication is changing architecture in fundamental ways in every phase, from concept to artifact. Projects growing out of research in digital fabrication are dependent on software that is entirely surface-oriented in its underlying mathematics. Decisions made during design, prototyping, fabrication and assembly rely on codes, scripts, parameters, operating systems and software, creating the need for teams with multidisciplinary expertise and different skills, from IT to architecture, design, material engineering, and mathematics, among others The papers grew out of a Lisbon symposium hosted by the ISCTE-Instituto Universitario de Lisboa entitled “Digital Fabrication – A State of the Art”. The issue is completed with four other research papers which address different mathematical instruments applied to architecture, including geometric tracing system...

  12. Photovoltaic fabrics

    Science.gov (United States)

    2015-04-22

    during wire fabrication. Weaving was demonstrated for both military-type nylon -cotton blend (NYCO) warp fibers and cotton-polyester warp fibers. A...Lowell, MA 01852 14. ABSTRACT This report describes a project to improve photovoltaic fabrics. It had four objectives: 1) Efficiency – make PV wires on...a continuous basis that exhibit 7% efficiency; 2) Automated Welding – demonstrate an automated means of interconnecting the electrodes of one wire

  13. Menorrhagia (Heavy Menstrual Bleeding)

    Science.gov (United States)

    Diseases and Conditions Menorrhagia (heavy menstrual bleeding) By Mayo Clinic Staff Menorrhagia is the medical term for menstrual periods with abnormally heavy or prolonged bleeding. Although heavy ...

  14. Pulse reversal plating of nickel alloys

    DEFF Research Database (Denmark)

    Tang, Peter Torben

    2007-01-01

    ), internal stress and material distribution are even more important. With baths based upon nickel chloride, and nickel and cobalt chlorides, pulse reversal plating of both pure nickel and nickel-cobalt alloys has been used to fabricate tools for microinjection moulding. Pulse reversal plating of ternary soft...... magnetic alloys, comprising 45-65%Co, 15-35%Fe and 15-35%Ni, is also reported....

  15. Aluminum alloy

    Science.gov (United States)

    Blackburn, Linda B. (Inventor); Starke, Edgar A., Jr. (Inventor)

    1989-01-01

    This invention relates to aluminum alloys, particularly to aluminum-copper-lithium alloys containing at least about 0.1 percent by weight of indium as an essential component, which are suitable for applications in aircraft and aerospace vehicles. At least about 0.1 percent by weight of indium is added as an essential component to an alloy which precipitates a T1 phase (Al2CuLi). This addition enhances the nucleation of the precipitate T1 phase, producing a microstructure which provides excellent strength as indicated by Rockwell hardness values and confirmed by standard tensile tests.

  16. Combinatorial search for hydrogen storage alloys: Mg-Ni and Mg-Ni-Ti

    Energy Technology Data Exchange (ETDEWEB)

    Oelmez, Rabia; Cakmak, Guelhan; Oeztuerk, Tayfur [Dept. of Metallurgical and Materials Engineering, Middle East Technical University, 06531 Ankara (Turkey)

    2010-11-15

    A combinatorial study was carried out for hydrogen storage alloys involving processes similar to those normally used in their fabrication. The study utilized a single sample of combined elemental (or compound) powders which were milled and consolidated into a bulk form and subsequently deformed to heavy strains. The mixture was then subjected to a post annealing treatment, which brings about solid state reactions between the powders, yielding equilibrium phases in the respective alloy system. A sample, comprising the equilibrium phases, was then pulverized and screened for hydrogen storage compositions. X-ray diffraction was used as a screening tool, the sample having been examined both in the as processed and the hydrogenated state. The method was successfully applied to Mg-Ni and Mg-Ni-Ti yielding the well known Mg{sub 2}Ni as the storage composition. It is concluded that a partitioning of the alloy system into regions of similar solidus temperature would be required to encompass the full spectrum of equilibrium phases. (author)

  17. Rapidly solidified ferromagnetic shape memory alloys

    Science.gov (United States)

    Craciunescu, C. M.; Ercuta, A.; Mitelea, I.; Valeanu, M.; Teodorescu, V. S.; Lupu, N.; Chiriac, H.

    2008-05-01

    Ferromagnetic shape memory alloys have been manufactured by various techniques involving rapid solidification. Bulk alloys have been obtained by extracting the melted alloy in especially designed copper molds; glass coated wires have been obtained by drawing the melt from glass recipients followed by water cooling and ribbons have been fabricated by melt-spinning. Microstructural observations show particular solidification aspects of fractured areas, while ferromagnetic behavior has been detected in glass coated wires obtained by rapid solidification. The martensitic microstructure was observed on Co-Ni-Ga rapid solidified bulk alloys and Fe-Pd ribbons. The memory effect was detected using a Vibran system that allows the detection of the phase transition for the ribbons and by visual observation for other specimens. The conclusions of the observations are related to the comparison between the ferromagnetic behaviors of shape memory alloys solidified using different techniques.

  18. Dual-Alloy Disks are Formed by Powder Metallurgy

    Science.gov (United States)

    Harf, F. H.; Miner, R. V.; Kortovich, C. S.; Marder, J. M.

    1982-01-01

    High-performance disks have widely varying properties from hub to rim. Dual property disk is fabricated using two nickel-base alloys, AF-115 for rim and Rene 95 for hub. Dual-alloy fabrication may find applications in automobiles, earth-moving equipment, and energy conversion systems as well as aircraft powerplants. There is potential for such applications as shafts, gears, and blades.

  19. Graded coatings for metallic implant alloys

    Energy Technology Data Exchange (ETDEWEB)

    Saiz, Eduardo; Tomsia, Antoni P.; Fujino, Shigeru; Gomez-Vega, Jose M.

    2002-08-01

    Graded glass and glass-hydroxyapatite coatings on Ti-based and Co-Cr alloys have been prepared using a simple enameling technique. The composition of the glasses has been tailored to match the thermal expansion of the alloys. By controlling the firing time, and temperature, it has been possible to control the reactivity between the glass and the alloy and to fabricate coatings (25 to 150 mu m thick) with excellent adhesion to the substrate, resistant to corrosion and able to precipitate hydroxyapatite during in vitro tests in simulated body fluid.

  20. High-strength tungsten alloy with improved ductility

    Science.gov (United States)

    Klopp, W. D.; Raffo, P. L.; Rubenstein, L. S.; Witzke, W. R.

    1967-01-01

    Alloy combines superior strength at elevated temperatures with improved ductility at lower temperatures relative to unalloyed tungsten. Composed of tungsten, rhenium, hafnium, and carbon, the alloy is prepared by consumable electrode vacuum arc-melting and can be fabricated into rod, plate, and sheet.

  1. Pulse Reversal Plating of Nickel and Nickel Alloys for MEMS

    DEFF Research Database (Denmark)

    Tang, Peter Torben

    2001-01-01

    and material distribution is even more important. Using a bath consisting mostly of nickel chloride, pulse reversal plating of both pure nickel and nickel-cobalt alloys has been used to fabricate tools for micro-injection molding. Pulse reversal plating of ternary soft-magnetic alloys, comprising 45-65 percent...

  2. Performance and microstructure of 90W­Ni­Fe high­density tungsten alloy fabricated by vacuum sintering%真空烧结制备90W­Ni­Fe高密度钨合金的性能与显微结构

    Institute of Scientific and Technical Information of China (English)

    邹俭鹏; 张兆森

    2013-01-01

      采用真空烧结法制备90W­7Ni­3Fe 高密度钨合金,通过材料试验机、SEM、XRD 等表征了材料的性能与显微结构。结果表明:钨合金的相对密度、强度、塑性均随烧结温度升高先上升后下降,1440℃烧结试样的性能最佳,其相对密度、抗弯强度、抗拉强度、伸长率和断面收缩率分别为99.2%、1920.5 MPa、1086.7 MPa、22.8%和24.4%。钨合金单纯由体心立方的钨相和面心立方的Fe3Ni2固溶体相组成,未出现其他杂质相。在1360~1460℃的烧结温度范围内,随温度的升高,钨合金断裂形态依次发生以下转变:沿晶脆性断裂、穿晶脆性断裂、韧窝韧性断裂、粘接相撕裂韧性断裂和穿晶脆性断裂。%90W­7Ni­3Fe high­density tungsten alloys were fabricated by vacuum sintering method. Material testing machine, SEM and XRD were adopted to characterize the performance and microstructure of the alloys. The results show that the relative density, strength and plasticity of tungsten alloys increase at first and decrease afterwards with the increase of the sintering temperature. The sample sintered at 1 440℃demonstrates the optimal performance. Its relative density, bending strength, tensile strength, elongation and cross section shrinkage ratio are 99.2%, 1 920 MPa, 886 MPa, 22.83%and 24.37%, respectively. The tungsten alloy is simply made up of body centered cubic tungsten phase and face centered cubic Fe3Ni2 solid solution phase. With the increase of sintering temperature, the fracture morphology of tungsten alloy is transformed from intergranular brittle fracture to transgranular brittle fracture, dimple ductile fracture, bonding phase tearing ductile fracture and transgranular brittle fracture subsequently during the sintering temperature range from 1 360 to 1 460℃.

  3. Electrical Resistance Alloys and Low-Expansion Alloys

    DEFF Research Database (Denmark)

    Kjer, Torben

    1996-01-01

    The article gives an overview of electrical resistance alloys and alloys with low thermal expansion. The electrical resistance alloys comprise resistance alloys, heating alloys and thermostat alloys. The low expansion alloys comprise alloys with very low expansion coefficients, alloys with very low...

  4. 用于重冰区架空输电线路的钢芯铝合金绞线机械特性分析%Mechanical Characteristic Analysis of Aluminium-alloy Conductor Steel-reinforced Applying in Transmission Line in Heavy Icing Area

    Institute of Scientific and Technical Information of China (English)

    何炜斌; 郝艳捧

    2012-01-01

    为提高重冰区架空输电线路的安全可靠性,需合理选择重冰区架空输电线路的导线型号。为此,计算了钢芯铝合金绞线和普通钢芯铝绞线在相同的悬挂条件下,最大覆冰时导线悬挂点的安全系数,计算、比较了2种导线舞动时的动态应力、安全系数及最大覆冰时的最大弧垂。结果表明:钢芯铝合金绞线应用于重冰区输电线路时,能表现出更优秀的机械特性和弧垂特性,且导线的最大设计覆冰厚度越大,其优势越明显。另外,得益于其良好的弧垂特性,钢芯铝合金绞线可降低线路铁塔的高度,节省钢材。%In order to enhance the safe reliability of transmission line in heavy icing area, the type of conductor should be selected reasonably. Thus, in the same hanging condition, the safety coefficients of hanging point of aluminum-alloy conductor steel-reinforced and steel-cored aluminum strand wire were calculated within the largest icing. Dynamic stress, safety coefficients and maximum sag under largest icing condition of two types of wires were also calculated and compared. The results show that aluminum-alloy conductor steel-reinforced wire used for heavy icing transmission line possesses better mechanical properties and sag characteristics. Moreover, the thicker the maximum ice coating of wire is designed, the more obvious its advantage shows. Otherwise, the steel can be retrenched profit from the sag characteristics of aluminum alloy conductor steel reinforced wire.

  5. Nickel aluminide alloy for high temperature structural use

    Science.gov (United States)

    Liu, Chain T.; Sikka, Vinod K.

    1991-01-01

    The specification discloses nickel aluminide alloys including nickel, aluminum, chromium, zirconium and boron wherein the concentration of zirconium is maintained in the range of from about 0.05 to about 0.35 atomic percent to improve the ductility, strength and fabricability of the alloys at 1200.degree. C. Titanium may be added in an amount equal to about 0.2 to about 0.5 atomic percent to improve the mechanical properties of the alloys and the addition of a small amount of carbon further improves hot fabricability.

  6. Research and development on vanadium alloys for fusion applications

    Energy Technology Data Exchange (ETDEWEB)

    Zinkle, S.J.; Rowcliffe, A.F. [Oak Ridge National Lab., TN (United States); Matsui, H.; Abe, K. [Tohoku Univ. (Japan); Smith, D.L. [Argonne National Lab., IL (United States); Osch, E. van [NERF, Petten (Netherlands); Kazakov, V.A. [RIAR, Dimitrovgrad (Russian Federation)

    1998-03-01

    The current status of research and development on unirradiated and irradiated V-Cr-Ti alloys intended for fusion reactor structural applications is reviewed, with particular emphasis on the flow and fracture behavior of neutron-irradiated vanadium alloys. Recent progress on fabrication, joining, oxidation behavior, and the development of insulator coatings is also summarized. Fabrication of large (>500 kg) heats of V-4Cr-4Ti with properties similar to previous small laboratory heats has now been demonstrated. Impressive advances in the joining of thick sections of vanadium alloys using GTA and electron beam welds have been achieved in the past two years, although further improvements are still needed.

  7. Fabrication Technology

    Energy Technology Data Exchange (ETDEWEB)

    Blaedel, K.L.

    1993-03-01

    The mission of the Fabrication Technology thrust area is to have an adequate base of manufacturing technology, not necessarily resident at Lawrence Livermore National Laboratory (LLNL), to conduct the future business of LLNL. The specific goals continue to be to (1) develop an understanding of fundamental fabrication processes; (2) construct general purpose process models that will have wide applicability; (3) document findings and models in journals; (4) transfer technology to LLNL programs, industry, and colleagues; and (5) develop continuing relationships with the industrial and academic communities to advance the collective understanding of fabrication processes. The strategy to ensure success is changing. For technologies in which they are expert and which will continue to be of future importance to LLNL, they can often attract outside resources both to maintain their expertise by applying it to a specific problem and to help fund further development. A popular vehicle to fund such work is the Cooperative Research and Development Agreement with industry. For technologies needing development because of their future critical importance and in which they are not expert, they use internal funding sources. These latter are the topics of the thrust area. Three FY-92 funded projects are discussed in this section. Each project clearly moves the Fabrication Technology thrust area towards the goals outlined above. They have also continued their membership in the North Carolina State University Precision Engineering Center, a multidisciplinary research and graduate program established to provide the new technologies needed by high-technology institutions in the US. As members, they have access to and use of the results of their research projects, many of which parallel the precision engineering efforts at LLNL.

  8. Fabrication Technology

    Energy Technology Data Exchange (ETDEWEB)

    Blaedel, K.L.

    1993-03-01

    The mission of the Fabrication Technology thrust area is to have an adequate base of manufacturing technology, not necessarily resident at Lawrence Livermore National Laboratory (LLNL), to conduct the future business of LLNL. The specific goals continue to be to (1) develop an understanding of fundamental fabrication processes; (2) construct general purpose process models that will have wide applicability; (3) document findings and models in journals; (4) transfer technology to LLNL programs, industry, and colleagues; and (5) develop continuing relationships with the industrial and academic communities to advance the collective understanding of fabrication processes. The strategy to ensure success is changing. For technologies in which they are expert and which will continue to be of future importance to LLNL, they can often attract outside resources both to maintain their expertise by applying it to a specific problem and to help fund further development. A popular vehicle to fund such work is the Cooperative Research and Development Agreement with industry. For technologies needing development because of their future critical importance and in which they are not expert, they use internal funding sources. These latter are the topics of the thrust area. Three FY-92 funded projects are discussed in this section. Each project clearly moves the Fabrication Technology thrust area towards the goals outlined above. They have also continued their membership in the North Carolina State University Precision Engineering Center, a multidisciplinary research and graduate program established to provide the new technologies needed by high-technology institutions in the US. As members, they have access to and use of the results of their research projects, many of which parallel the precision engineering efforts at LLNL.

  9. Intermetallic particles-induced pitting corrosion in 6061-T651 aluminium alloy

    CSIR Research Space (South Africa)

    Mutombo, K

    2011-07-01

    Full Text Available -Induced Pitting Corrosion in 6061-T651 Aluminium Alloy Kalenda Mutombo Council for Scientific and Industrial Research (CSIR), South Africa kmutombo@csir.co.za Keywords: pitting corrosion, 6061-T651 aluminium alloy, intermetallic particles, 3.5% Na... extrudability, reasonable weldability and good corrosion resistance. This alloy finds widespread application in ship building and in the fabrication of tank containers for transporting various liquids. 6061-T651 aluminium alloy is, however, prone to pitting...

  10. Process optimization and electrochemical behavior of CoCrMo alloy fabricated by selective laser meltingbased on response surface method%基于响应面法优化激光选区熔化成型CoCrMo合金工艺及其电化学行为

    Institute of Scientific and Technical Information of China (English)

    王赟达; 杨永强; 宋长辉; 刘凤美; 麦淑珍

    2014-01-01

    In order to directly fabricate personalized medical metallic implants with complex structure and excellent properties and ensure the parts have good microstructure and biological characteristics, the CoCrMo alloy satisfying the requirement of ASTMF75 is fabricated by selective laser melting (SLM) technology. The parameters of relative density were optimized by orthogonal experiment and response surface design. The microstructure of the specimens was observed, and the corrosion characteristic of the samples in simulated body fluid environment was analyzed while the influence of heat treatment process on the corrosion resistance was explored. The results show when the laser power is 168 W, the scanning space is 0.06 mm and the scanning speed is 550 mm/s, the relative density of CoCrMo alloy samples fabricated by SLM can reach 98.58%, and the microstructure is homogeneous. The electrochemical experimental results demonstrate that the corrosion current density value of the sample is about 40μA/cm 2, and becomes only 20.86μA/cm2 after annealing heat treatment. The corrosion resistance is better than that of fabricated by casting methods, which provides the basis for the application of CoCrMo alloy directly fabricated by SLM in medical implants.%为了快速直接制造结构复杂、性能优异的个性化医用金属植入体,保证成型件具有良好的组织结构和生物特性,通过激光选区熔化技术对满足ASTMF75要求的CoCrMo合金进行增材制造。通过正交试验和响应曲面设计方法优化致密度工艺参数,观察成型件的微观组织,分析试样在模拟人体体液环境中的耐腐蚀性,并探究热处理工艺对其耐腐蚀性的影响。结果表明:在激光功率168 W、扫描间距0.06 mm、扫描速度550 mm/s时,成型零件的致密度可以达到98.58%,且微观组织均匀。电化学实验结果显示试样的腐蚀电流密度值约为40μA/cm过退火热处理后,腐蚀电流密度仅为20.86

  11. Materials data handbook on Inconel Alloy 718

    Science.gov (United States)

    Muraca, R. F.; Whittick, J. S.

    1973-01-01

    Handbook is divided into twelve chapters. Scope of information presented includes physical- and mechanical-property data at cryogenic, ambient, and elevated temperatures. This is supplemented with useful information in such areas as material procurement, metallurgy of alloy, corrosion, environmental effect, fabrication, and joining techniques. Design data are presented, as available.

  12. Non-alloyed Ni3Al based alloys – preparation and evaluation of mechanical properties

    Directory of Open Access Journals (Sweden)

    J. Malcharcziková

    2013-07-01

    Full Text Available The paper reports on the fabrication and mechanical properties of Ni3Al based alloy, which represents the most frequently used basic composition of nickel based intermetallic alloys for high temperature applications. The structure of the alloy was controlled through directional solidification. The samples had a multi-phase microstructure. The directionally solidified specimens were subjected to tensile tests with concurrent measurement of acoustic emission (AE. The specimens exhibited considerable room temperature ductility before fracture. During tensile testing an intensive AE was observed.

  13. New approach to fabricate nanoporous gold film

    Institute of Scientific and Technical Information of China (English)

    Hui Zhou; Lan Jin; Wei Xu

    2007-01-01

    A simple preparation of ultrathin nanoporous gold film was described. Copper and gold were used to fabricate Cu-Au alloy films through vacuum deposition. The formation of nanoporous gold films from the alloy films involved thermal process and chemical etch by hydrochloric acid or by nitric acid. The free-standing nanoporous gold films have been analyzed by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray photoelectron spectrometer (XPS) and surface-enhanced Raman scattering (SERS). It was noted that the nanoporous gold film etched by hydrochloric acid is uniform with a cover of fog-like moieties.

  14. Cr{sub 2}Nb-based alloy development

    Energy Technology Data Exchange (ETDEWEB)

    Liu, C.T.; Tortorelli, P.F.; Horton, J.A. [Oak Ridge National Lab., TN (United States)] [and others

    1996-08-01

    Alloys of Cr-Cr{sub 2}Nb with exceptionally high strength at 1200{degrees}C have been developed. However, these compositions suffer from limited ductility and toughness at room temperature. Despite improvements from processing modifications, as-fabricated defects still limit room temperature mechanical behavior. In contrast, an alloy system with only a small mismatch of the coefficients of thermal expansion of the two phases, Cr-Cr{sub 2}Zr, showed good fabricability. However, these alloys are weaker than Cr-Cr{sub 2}Nb compositions at high temperatures and have poor oxidation resistance. Silicide coatings can provide high-temperature oxidation and sulfidation protection of these alloys. Improvements in room temperature mechanical properties of Laves-phase-strengthened alloys will rely on further development based on increasing the ductility of the matrix phase by impurity control and compositional modifications.

  15. Excessively High Vapor Pressure of Al-based Amorphous Alloys

    Directory of Open Access Journals (Sweden)

    Jae Im Jeong

    2015-10-01

    Full Text Available Aluminum-based amorphous alloys exhibited an abnormally high vapor pressure at their approximate glass transition temperatures. The vapor pressure was confirmed by the formation of Al nanocrystallites from condensation, which was attributed to weight loss of the amorphous alloys. The amount of weight loss varied with the amorphous alloy compositions and was inversely proportional to their glass-forming ability. The vapor pressure of the amorphous alloys around 573 K was close to the vapor pressure of crystalline Al near its melting temperature, 873 K. Our results strongly suggest the possibility of fabricating nanocrystallites or thin films by evaporation at low temperatures.

  16. Mechanical behaviour of pressed and sintered titanium alloys obtained from master alloy addition powders.

    Science.gov (United States)

    Bolzoni, L; Esteban, P G; Ruiz-Navas, E M; Gordo, E

    2012-11-01

    The fabrication of the workhorse Ti-6Al-4V alloy and of the Ti-3Al-2.5V alloy was studied considering the master alloy addition variant of the blending elemental approach conventionally used for titanium powder metallurgy. The powders were characterised by means thermal analysis and X-ray diffraction and shaped by means of uniaxial pressing. The microstructural evolution with the sintering temperature (900-1400 °C) was evaluated by SEM and EDS was used to study the composition. XRD patterns as well as the density by Archimedes method were also obtained. The results indicate that master alloy addition is a suitable way to fabricate well developed titanium alloy but also to produce alloy with the desired composition, not available commercially. Density of 4.3 g/cm³ can be obtained where a temperature higher than 1200 °C is needed for the complete diffusion of the alloying elements. Flexural properties comparable to those specified for wrought Ti-6Al-4V medical devices are, generally, obtained.

  17. 选择性激光熔化技术制作牙科钴铬合金的电化学腐蚀性能研究%Electrochemical-corrosion behavior of dental cobalt-chromium alloy fabricated by selective laser melting technique

    Institute of Scientific and Technical Information of China (English)

    忻贤贞; 项楠; 陈洁; 徐丹; 魏斌

    2012-01-01

    Objective To investigate the electrochemical-corrosion behavior of a dental cobalt-chromium ( Co-Cr) alloy fabricated by selective laser melting (SLM) under conditions simulating the oral environment. Methods Co-Cr alloy specimens for dental use (cylinder, 10 mm in diameter and 3 mm in thickness) were obtained by fabrication with the same Co-Cr alloy using SLM technique ( SLM group, n = 5) or traditional ca3t technique ( control group, n = 5). The electrochemical-corrosion behavior of the specimens were analysed with the parameter of polarization resistance ( Rp), which was examined with electrochemical impedance spectroscopy tests in an artificial saliva solution with two different pHs ( before diet, 5.0; after diet, 2.5). Results At pH of 5.0, Rp values of SLM group and control group were 4.25 ± 1. 11 and 3. 82 ± 1. 40 respectively, and there was no significant difference between two groups (P > 0.05). AtpHof2.5, R values of SLM group and control group were 5.83 ±0. 88 and 3.49 ±0.83 respectively, and there were significant differences between two groups (P <0. 05). Conclusion Compared with traditional cast technique, dental Co-Cr alloy fabricated by SLM has better anti-corrosion behavior in acid oral environment after diet.%目的 采用针对区域选择性激光熔化(SLM)技术制作钴铬合金口腔修复材料,考量其在特殊口腔环境中的电化学腐蚀性能.方法 选取具有相同成分的钴铬(Co-Cr)合金金属粉末和金属块,分别运用SLM技术(SLM组,n=5)和传统的铸造工艺(对照组,n=5)制作适用于口腔修复的Co-Cr合金试件(圆柱形,直径10 mm,厚度3 mm).模拟特殊口腔环境(未进食pH值为5.0,进食后pH值为2.5),采用电化学交流阻抗谱的方法获取相关拟合数据,根据极化电阻值Rp分析两组试件的耐腐蚀性能.结果当模拟口腔环境中pH值为5.0时,SLM组和对照组的Rp值分别为4.25±1.11和3.82±1.40,组间比较差异无统计学意义(P>0.05);当模

  18. Aeronautical requirements for Inconel 718 alloy

    Science.gov (United States)

    Elefterie, C. F.; Guragata, C.; Bran, D.; Ghiban, B.

    2017-06-01

    The project goal is to present the requirements imposed by aviation components made from super alloys based on Nickel. A significant portion of fasteners, locking lugs, blade retainers and inserts are manufactured from Alloy 718. The thesis describes environmental factors (corrosion), conditions of external aggression (salt air, intense heat, heavy industrial pollution, high condensation, high pressure), mechanical characteristics (tensile strength, yield strength and fatigue resistance) and loadings (tensions, compression loads) that must be satisfied simultaneously by Ni-based super alloy, compared to other classes of aviation alloys (as egg. Titanium alloys, Aluminum alloys). For this alloy the requirements are strength durability, damage tolerance, fail safety and so on. The corrosion can be an issue, but the fatigue under high-magnitude cyclic tensile loading it’s what limits the lifetime of the airframe. Also, the excellent malleability and weldability characteristics of the 718 system make the material physical properties tolerant of manufacturing processes. These characteristics additionally continue to provide new opportunities for advanced manufacturing methods.

  19. Superplastic Forming and Diffusion Bonding of Titanium Alloys

    Directory of Open Access Journals (Sweden)

    A. K. Ghosh

    1986-04-01

    Full Text Available New and advanced fabrication methods for titanium components are emerging today to replace age-old fabrication processes and reduce component cost. Superplastic forming and diffusion bonding are two such advanced fabrication technologies which when applied individually or in combination can provide significant cost and weight benefits and a rather broad manufacturing technology base. This paper briefly reviews the state of understanding of the science and technology of super plastic forming of titanium alloys, and their diffusion bonding capability. Emphasis has been placed on the metallurgy of superplastic flow in two phase titanium alloys, the microstructural and external factors which influence this behaviour.

  20. Metallic alloy stability studies

    Science.gov (United States)

    Firth, G. C.

    1983-01-01

    The dimensional stability of candidate cryogenic wind tunnel model materials was investigated. Flat specimens of candidate materials were fabricated and cryo-cycled to assess relative dimensional stability. Existing 2-dimensional airfoil models as well as models in various stages of manufacture were also cryo-cycled. The tests indicate that 18 Ni maraging steel offers the greatest dimensional stability and that PH 13-8 Mo stainless steel is the most stable of the stainless steels. Dimensional stability is influenced primarily by metallurgical transformations (austenitic to martensitic) and manufacturing-induced stresses. These factors can be minimized by utilization of stable alloys, refinement of existing manufacturing techniques, and incorporation of new manufacturing technologies.

  1. Tensile properties and fracture toughness of Zr–2.5Nb alloy pressure tubes of IPHWR220

    Energy Technology Data Exchange (ETDEWEB)

    Khandelwal, H.K. [Mechanical Metallurgy Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400085 (India); Homi Bhabha National Institute, Anushaktinagar, Mumbai 400094 (India); Singh, R.N., E-mail: rnsingh@barc.gov.in [Mechanical Metallurgy Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400085 (India); Homi Bhabha National Institute, Anushaktinagar, Mumbai 400094 (India); Bind, A.K.; Sunil, S.; Chakravartty, J.K. [Mechanical Metallurgy Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400085 (India); Ghosh, A.; Dhandharia, P.; Bhachawat, D. [Engineering Directorate, Nuclear Power Corporation of India Ltd., NUB, Anushaktinagar, Mumbai 400094 (India); Shekhar, R.; Kumar, Sunil Jai [National Centre for Compositional Characterisation of Materials, Bhabha Atomic Research Centre, ECIL (PO), Hyderabad 500 062 (India)

    2015-11-15

    Highlights: • Evaluated tensile properties & fracture toughness of Zr–2.5Nb pressure tube alloy. • Studied the effect of test temperature, sample location and ingot melting. • Quadruple melting improves fracture toughness despite variation in fabrication route. • Fracture toughness of IPHWR220 pressure tubes compared with CANDU material. - Abstract: The pressure tubes of Indian Pressurized Heavy Water Reactor (IPHWR) of 220 MWe are made of Zr–2.5Nb alloy manufactured either from Double Melted (DM) or from Quadruple Melted (QM) ingots. These pressure tubes are manufactured by hot extrusion, two stages of cold pilgering with intermediate annealing and autoclaving. To achieve good in-reactor performance, it is required to have minimum variability in the mechanical properties of the pressure tube across its length and between tube to tube. In this work, tensile properties and fracture toughness parameters (J{sub max}, dJ/da and CCL determined as per ASTM E1820-11 standard) of unirradiated Zr–2.5Nb alloy pressure tubes manufactured from DM and QM ingots using samples obtained from front and back end of the tubes is presented. The mechanical properties were evaluated in temperature range of 25–450 °C and compared with the corresponding data reported in literature for CANDU pressure tubes.

  2. Heavy flavour in ALICE

    CERN Document Server

    Pillot, Philippe

    2008-01-01

    Open heavy flavours and heavy quarkonium states are expected to provide essential informa- tion on the properties of the strongly interacting system fo rmed in the early stages of heavy-ion collisions at very high energy density. Such probes are espe cially promising at LHC energies where heavy quarks (both c and b) are copiously produced. The ALICE detector shall measure the production of open heavy flavours and heavy quarkonium st ates in both proton-proton and heavy-ion collisions at the LHC. The expected performances of ALICE for heavy flavour physics is discussed based on the results of simulation studies on a s election of benchmark channels

  3. Microstructure and thermoelectric properties of Bi0.5Na0.02Sb1.48-xInxTe3 alloys fabricated by vacuum melting and hot pressing

    Institute of Scientific and Technical Information of China (English)

    Xing-Kai Duan; Kong-Gang Hu; Da-Hu Ma; Wang-Nian Zhang; Yue-Zhen Jiang; Shu-Chao Guo

    2015-01-01

    The Bi0.5Na0.02Sb1.48-xInxTe3 alloys (x =0.02-0.20) were synthesized by vacuum melting and hot pressing methods at 753 K,60 MPa for 30 min.Effects of Na and In dual partial substitutions for Sb on the thermoelectric properties were investigated from 300 to 500 K.Substituting Sb with Na and In can enhance the Seebeck coefficient effectively near room temperature.The electrical resistivity of the Na and In dual-doping samples is higher within the whole test temperature range.The Bi0.5Na0.02Sb1.48 xInxTe3 samples (x =0.02,0.06) play a great role in optimizing the thermal conductivity.As for the Bi0.5 Na0.02Sb1.46In0.02Te3 alloy,the minimum value of thermal conductivity reaches 0.53 W·m-1·K-1 at 320 K.The thermoelectric performance of the Na and In dualdoped samples is greatly improved,and a figure of merit ZT of 1.26 is achieved at 300 K for the Bi0.5Na0.02Sb1.42 In0.06Te3,representing 26 % enhancement with respect to ZT =1.0 of the undoped sample.

  4. Evaluation and comparison of castability between an indigenous and imported Ni-Cr alloy.

    Science.gov (United States)

    Ramesh, Ganesh; Padmanabhan, T V; Ariga, Padma; Subramanian, R

    2011-01-01

    Since 1907 casting restorations have been in use in dentistry. Numerous companies have been manufacturing and marketing base metal alloys. Gold was a major component of casting alloys. But alloys with less than 65% gold tarnished easily and the increase in cost of gold post-1970s lead to the revival of base metal alloys such as nickel-chromium and cobalt-chromium alloys which were in use since 1930s. This study was conducted to evaluate and compare the castability between an indigenous alloy and an imported alloy, as imported base metal alloys are considered to be expensive for fabrication of crowns and bridges. This study was conducted to evaluate and compare the castability (for the accurate fabrication of crowns and bridges) between an indigenous base metal alloy-Non-ferrous Materials Technology Development Centre (NFTDC), Hyderabad (Alloy A) -and an imported base metal alloys (Alloy B). Castability measurement was obtained by counting the number of completely formed line segments surrounding the 81 squares in the pattern and later calculating the percentage values. The percentage obtained was taken as the castability value for a particular base metal alloy. The percentage of castability was determined by counting only the number of completely cast segments in a perfect casting (81 × 2 = 162), and then multiplying the resulting fraction by 100 to give the percentage completeness. The Student t-test was used. When the castability of alloys A and B was compared, the calculated value was less than the tabular value (1.171 alloys A and B is insignificant. Therefore we conclude that both the alloys have the same castability. Using the above-mentioned materials and following the method to test castability, we were able to derive favorable results. As the results were satisfactory, we can conclude that the castability of the indigenous alloy is on par with the imported alloy.

  5. Fabrication of preliminary fuel rods for SFR

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Sun Ki; Oh, Seok Jin; Ko, Young Mo; Woo, Youn Myung; Kim, Ki Hwan [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2012-05-15

    Metal fuels was selected for fueling many of the first reactors in the US, including the Experimental Breeder Reactor-I (EBR-I) and the Experimental Breeder Reactor-II (EBR-II) in Idaho, the FERMI-I reactor, and the Dounreay Fast Reactor (DFR) in the UK. Metallic U.Pu.Zr alloys were the reference fuel for the US Integral Fast Reactor (IFR) program. Metallic fuel has advantages such as simple fabrication procedures, good neutron economy, high thermal conductivity, excellent compatibility with a Na coolant and inherent passive safety. U-Zr-Pu alloy fuels have been used for SFR (sodium-cooled fast reactor) related to the closed fuel cycle for managing minor actinides and reducing a high radioactivity levels since the 1980s. Fabrication technology of metallic fuel for SFR has been in development in Korea as a national nuclear R and D program since 2007. For the final goal of SFR fuel rod fabrication with good performance, recently, three preliminary fuel rods were fabricated. In this paper, the preliminary fuel rods were fabricated, and then the inspection for QC(quality control) of the fuel rods was performed

  6. Fabrication of Ti-based composites based on bulk amorphous alloys by spark plasma sintering and crystallization of amorphous phase%放电等离子烧结-非晶晶化法合成钛基块状非晶复合材料

    Institute of Scientific and Technical Information of China (English)

    李元元; 杨超; 李小强; 陈友

    2011-01-01

    In order to circumvent low plasticity of bulk amorphous alloys (BAAs), a material forming method by coupling spark plasma sintering with crystallization of amorphous phase, fabricating composites based on BAAs (CBBAAs) with excellent mechanical property was reviewed systematically. By appropriate annealing of sintered BAAs prepared from spark plasma sintering in the supercooled liquid region of a mechanically alloyed amorphous powder, crystallized ductile β-Ti phase with controllable grain size, phase morphology and distribution can precipitate from the amorphous phase, and therefore, CBBAAs with a matrix of amorphous phase or crystallized β-Ti phase were obtained. The effect of different additions or substitute elements on the particle size, thermal property and microstructure of TiNbCuNiAl amorphous powder, and the influence of different sintering parameters on the microstructure and mechanical property of fabricated CBBAAs were investigated. The theoretical bases of fabricating crystallized phase-containing CBBAAs, and nucleation and growth mechanism of crystalline phase during the crystallization process were elucidated. The facture mechanism of fabricated CBBAAs under stress was explained based on a proposed "Developed hard-soft model". The results provide a promising method for fabricating large-sized crystallized phase-containing bulk composites with excellent mechanical property by powder metallurgy.%鉴于块状非晶合金(BAAs)的低塑性特征,回顾了利用放电等离子烧结-非晶晶化法制备高性能块状材料的成形技术,即先机械合金化制备钛基多组元非晶合金粉末,然后利用放电等离子烧结在粉末的过冷液相区固结非晶粉末,再利用非晶晶化法使烧结的非晶块体在随后的烧结和热处理过程中晶化析出-Ti延性相,控制延性相的形貌、尺度和分布,合成以非晶相或β-Ti晶化相为基体的钛基块状非晶复合材料(CBBAAs),研究不同添加或替换组元对TiNb

  7. Fabrication of thorium bearing carbide fuels

    Science.gov (United States)

    Gutierrez, Rueben L.; Herbst, Richard J.; Johnson, Karl W. R.

    1981-01-01

    Thorium-uranium carbide and thorium-plutonium carbide fuel pellets have been fabricated by the carbothermic reduction process. Temperatures of 1750.degree. C. and 2000.degree. C. were used during the reduction cycle. Sintering temperatures of 1800.degree. C. and 2000.degree. C. were used to prepare fuel pellet densities of 87% and >94% of theoretical, respectively. The process allows the fabrication of kilogram quantities of fuel with good reproducibility of chemicals and phase composition. Methods employing liquid techniques that form carbide microspheres or alloying-techniques which form alloys of thorium-uranium or thorium-plutonium suffer from limitation on the quantities processed of because of criticality concerns and lack of precise control of process conditions, respectively.

  8. Systems and Methods for Fabricating Objects Including Amorphous Metal Using Techniques Akin to Additive Manufacturing

    Science.gov (United States)

    Hofmann, Douglas (Inventor)

    2017-01-01

    Systems and methods in accordance with embodiments of the invention fabricate objects including amorphous metals using techniques akin to additive manufacturing. In one embodiment, a method of fabricating an object that includes an amorphous metal includes: applying a first layer of molten metallic alloy to a surface; cooling the first layer of molten metallic alloy such that it solidifies and thereby forms a first layer including amorphous metal; subsequently applying at least one layer of molten metallic alloy onto a layer including amorphous metal; cooling each subsequently applied layer of molten metallic alloy such that it solidifies and thereby forms a layer including amorphous metal prior to the application of any adjacent layer of molten metallic alloy; where the aggregate of the solidified layers including amorphous metal forms a desired shape in the object to be fabricated; and removing at least the first layer including amorphous metal from the surface.

  9. Microstructure and Properties of Copper Alloy Fabricated by Laser Direct Deposition%激光直接堆积成形铜合金的组织及性能

    Institute of Scientific and Technical Information of China (English)

    张永忠; 章萍芝; 石力开; 程晶; 徐骏; 席明哲

    2001-01-01

    Based upon the mechanism of rapid prototyping,copper alloy components with complicated shape were directed deposited on base table through laser melting metallic powders which were delivered coaxially.The obtained microstructure is fully dense and evenly distributed.The mechanical properties are somewhat higher than that for casting,and meet the requirement for real usage.%基于快速成型原理,采用激光熔化同轴输送的铜合金粉末,在沉积基板上直接制备出具有一定复杂外形的零件。零件组织致密,成分均匀,力学性能较铸态有所提高,能满足直接使用的性能要求。

  10. 铜合金化学热处理在有色金属加工中的应用%Application of Copper Alloy Chemical Heat Treatment in Nonferrous Metal Fabrication

    Institute of Scientific and Technical Information of China (English)

    庄一东; 董云伟; 顾建其

    2001-01-01

    运用铜合金化学热处理技术制成的高性能摩擦件,具有耐磨、减摩、抗咬合、抗高温氧化和抗酸蚀等特性,其应用可降低企业的生产成本,提高产品质量。文中简析了原因。%High functional wear-resisting copper alloy parts made by the application of chemical heat treatment technology have the properties of wearability,antifriction,antiseizing and resistance to high temperature oxidation and acid corrosion,etc.In using these parts,it is proved that the production cost can be reduced and the product quality improved.This paper briefly analyzes the reason for the effects.

  11. An Ethology of Urban Fabric(s)

    DEFF Research Database (Denmark)

    Fritsch, Jonas; Thomsen, Bodil Marie Stavning

    2014-01-01

    The article explores a non-metaphorical understanding of urban fabric(s), shifting the attention from a bird’s eye perspective to the actual, textural manifestations of a variety of urban fabric(s) to be studied in their real, processual, ecological and ethological complexity within urban life. We...... effectuate this move by bringing into resonance a range of intersecting fields that all deal with urban fabric(s) in complementary ways (interaction design and urban design activism, fashion, cultural theory, philosophy, urban computing)....

  12. An Ethology of Urban Fabric(s)

    DEFF Research Database (Denmark)

    Fritsch, Jonas; Thomsen, Bodil Marie Stavning

    2014-01-01

    The article explores a non-metaphorical understanding of urban fabric(s), shifting the attention from a bird’s eye perspective to the actual, textural manifestations of a variety of urban fabric(s) to be studied in their real, processual, ecological and ethological complexity within urban life. We...... effectuate this move by bringing into resonance a range of intersecting fields that all deal with urban fabric(s) in complementary ways (interaction design and urban design activism, fashion, cultural theory, philosophy, urban computing)....

  13. Heavy metal jako subkultura

    OpenAIRE

    KOUTNÁ, Daniela

    2016-01-01

    This bachelor thesis deals with heavy metal subculture. Its aim is to introduce the most important branches and to show broadness of heavy metal. This bachelor thesis describes development and history, briefly shows Czech heavy metal history alongside with the biggest and most popular Czech heavy metal festivals. It shows the most dressing concerns of society against this style.

  14. New Developments of Ti-Based Alloys for Biomedical Applications

    Directory of Open Access Journals (Sweden)

    Yuhua Li

    2014-03-01

    Full Text Available Ti-based alloys are finding ever-increasing applications in biomaterials due to their excellent mechanical, physical and biological performance. Nowdays, low modulus β-type Ti-based alloys are still being developed. Meanwhile, porous Ti-based alloys are being developed as an alternative orthopedic implant material, as they can provide good biological fixation through bone tissue ingrowth into the porous network. This paper focuses on recent developments of biomedical Ti-based alloys. It can be divided into four main sections. The first section focuses on the fundamental requirements titanium biomaterial should fulfill and its market and application prospects. This section is followed by discussing basic phases, alloying elements and mechanical properties of low modulus β-type Ti-based alloys. Thermal treatment, grain size, texture and properties in Ti-based alloys and their limitations are dicussed in the third section. Finally, the fourth section reviews the influence of microstructural configurations on mechanical properties of porous Ti-based alloys and all known methods for fabricating porous Ti-based alloys. This section also reviews prospects and challenges of porous Ti-based alloys, emphasizing their current status, future opportunities and obstacles for expanded applications. Overall, efforts have been made to reveal the latest scenario of bulk and porous Ti-based materials for biomedical applications.

  15. New Developments of Ti-Based Alloys for Biomedical Applications

    Science.gov (United States)

    Li, Yuhua; Yang, Chao; Zhao, Haidong; Qu, Shengguan; Li, Xiaoqiang; Li, Yuanyuan

    2014-01-01

    Ti-based alloys are finding ever-increasing applications in biomaterials due to their excellent mechanical, physical and biological performance. Nowdays, low modulus β-type Ti-based alloys are still being developed. Meanwhile, porous Ti-based alloys are being developed as an alternative orthopedic implant material, as they can provide good biological fixation through bone tissue ingrowth into the porous network. This paper focuses on recent developments of biomedical Ti-based alloys. It can be divided into four main sections. The first section focuses on the fundamental requirements titanium biomaterial should fulfill and its market and application prospects. This section is followed by discussing basic phases, alloying elements and mechanical properties of low modulus β-type Ti-based alloys. Thermal treatment, grain size, texture and properties in Ti-based alloys and their limitations are dicussed in the third section. Finally, the fourth section reviews the influence of microstructural configurations on mechanical properties of porous Ti-based alloys and all known methods for fabricating porous Ti-based alloys. This section also reviews prospects and challenges of porous Ti-based alloys, emphasizing their current status, future opportunities and obstacles for expanded applications. Overall, efforts have been made to reveal the latest scenario of bulk and porous Ti-based materials for biomedical applications. PMID:28788539

  16. 超重力燃烧熔渗钨铜合金绝热温度计算及其显微组织%Adiabatic temperature calculation and microstructure of W-Cu alloy fabricated by combustion synthesis infiltration technique under ultra-gravity field

    Institute of Scientific and Technical Information of China (English)

    孙祥鸣; 宋月鹏; 高东升; 李江涛; 陈义祥; 郭世斌

    2013-01-01

    The adiabatic temperature of CuO/Al thermit was calculated through computer programing based on the theory of thermodynamics.With considering to the vaporization enthalpy,the calculated adiabatic temperature reaches 2846 K for the boiling temperature of Cu product with partial gas phase about 52.9% molar fraction.When adding W powder more than 30% mass fraction in CuO/Al thermit,lower than 1800 K of adiabatic temperature is observed,which indicatee that it is impossible of self-propagating reaction.Combined with the infiltration technique,functionally gradient material of W-Cu alloy is prepared by self-propagating high-temperature synthesis under ultra-gravity field.Further examination indicates that the same phase structure and microstructure are obtained for W-Cu alloy fabricated by this approach compared with the W-Cu alloy prepared by traditional sintering methods.The synthesis mechanism is also primarily analyzed and discussed.%根据燃烧合成体系绝热温度的热力学基本理论,通过计算机编程,对CuO/Al铝热剂体系的绝热温度进行了数值计算.结果表明,在考虑产物Cu的汽化焓情况下,体系绝热温度为2846 K(Cu的沸点温度),同时还有52.9 at%的Cu产物以气相形式存在,而该体系中钨粉添加量超过30 mass%时,绝热温度低于1800 K而不能自蔓延燃烧.采用超重力燃烧熔渗方法制备出组织致密,钨颗粒体积分数呈梯度分布(沿超重力方向70%~80 at%)的钨铜合金.进一步检测结果表明,该方法与传统烧结方法制备的钨铜合金其相结构及显微组织形貌相同,并对其成型机制进行了初步分析讨论.

  17. Industrial Trials and Production of TMCP High Strength Low Alloy Heavy Plate Steel%高强度低合金厚板TMCP工业试验与生产

    Institute of Scientific and Technical Information of China (English)

    李婧; 赵德文; 刘相华; 杜林秀; 何元春; 隋鹤龙

    2009-01-01

    The industrial trials of 90 mm-gauge heavy plate steel were carried out through thermal mechanical control process (TMCP) with Q345D continuously cast slabs. The effect of total reduction in austenite non-recrystalliza-tion zone on microstructure and mechanical property was studied. The results indicate that using finishing rolling temperature 800-750℃, finishing cooling temperature 670-630℃, and adjusting the total reduction in austenite non-recrystallization zone, the strength of the heavy plate can reach the level of Q420E. The microstructure in sur-face layer consists of bainite and polygon proeutectoid ferrite which precipitated along the original austenite grain boundary, but in centre it consists of polygon ferrite and pearlite. As the total reduction in austenite non-recrystal-lization zone was increased from 25% to 36%, the grain was refined,z-direction property was enhanced and inter-nal soundness was improved. Up to the present, 4 200 t heavy plates have been successfully produced by using 36% to-tal reduction in austenite non-recrystallization zone.%利用Q345D连铸坯料,采用TMCP工艺进行了规格90 mm高强度厚板工业试验,研究了奥氏体未再结晶区总变形量对厚板组织性能的影响.结果表明,终轧温度800~750℃,终冷温度670~630℃时,调整奥氏体未再结晶区总变形量,钢板强度可达Q420E级,表面组织为沿奥氏体晶界析出的多边形先共析铁素体+贝氏体,心部为铁素体+珠光体.随着未再结晶区总变形量由25%增加到36%,钢板晶粒细化,z向性能提高,内部质量改善.目前,钢板批量试制产量已达4 200 t.

  18. RESEARCH OF THE INFLUENCE NANOMODIFICATION ON THE STRUCTURE AND PROPERTIES OF ZINC ANTIFRICTION ALLOYS

    Directory of Open Access Journals (Sweden)

    F. Rudnicki

    2015-01-01

    Full Text Available This article describes technology of producing of antifriction alloys of zinc–aluminum–copper composition. The effect of modification by nanostructured materials in forming structures of antifriction alloys in the manufacture of heavy-duty plain bearing liners was examined.

  19. An Overview of Carcinogenic Heavy Metal: Molecular Toxicity Mechanism and Prevention

    OpenAIRE

    Kim,Hyun Soo; Kim, Yeo Jin; Seo, Young Rok

    2015-01-01

    Almost all heavy metals are serious toxicants as carcinogens. However, due to their chemical and physiological properties, heavy metals are useful in industrial areas including alloy, smelting and production of commercial products. Such applications increase the opportunity for heavy metal exposure. Waste from industrial processes is also a major source of environmental contamination and accumulation in the human body. Arsenic, cadmium, chromium, and nickel are classified as group 1 carcinoge...

  20. Investigation of applicability of high purity tetraaminenickel(II perrhenate to Re-Ni alloy powder production

    Directory of Open Access Journals (Sweden)

    Tomasz Majewski

    2016-07-01

    Full Text Available In this paper, a method for preparation of high purity tetraaminenickel(II perrhenate is presented. This method comprises reacting of a concentrated solution of ammonia water with high purity anhydrous nickel(II perrhenate(VII. The resulting tetraaminenickel(II perrhenate is reduced under dissociated ammonia conditions, to obtain Re-Ni alloy powder. The article also provides information on selected physicochemical properties of the produced powder. Such Re-Ni alloy powder can be applied for tungsten heavy alloys production. Keywords: tetraaminenickel(II perrhenate, reduction, heavy alloys, rhenium

  1. Innovative forming and fabrication technologies : new opportunities.

    Energy Technology Data Exchange (ETDEWEB)

    Davis, B.; Hryn, J.; Energy Systems; Kingston Process Metallurgy, Inc.

    2008-01-31

    The advent of light metal alloys and advanced materials (polymer, composites, etc.) have brought the possibility of achieving important energy reductions into the full life cycle of these materials, especially in transportation applications. 1 These materials have gained acceptance in the aerospace industry but use of light metal alloys needs to gain wider acceptance in other commercial transportation areas. Among the main reasons for the relatively low use of these materials are the lack of manufacturability, insufficient mechanical properties, and increased material costs due to processing inefficiencies. Considering the enormous potential energy savings associated with the use of light metal alloys and advanced materials in transportation, there is a need to identify R&D opportunities in the fields of materials fabrication and forming aimed at developing materials with high specific mechanical properties combined with energy efficient processes and good manufacturability. This report presents a literature review of the most recent developments in the areas of fabrication and metal forming focusing principally on aluminum alloys. In the first section of the document, the different sheet manufacturing technologies including direct chill (DC) casting and rolling, spray forming, spray rolling, thin slab, and strip casting are reviewed. The second section of the document presents recent research on advanced forming processes. The various forming processes reviewed are: superplastic forming, electromagnetic forming, age forming, warm forming, hydroforming, and incremental forming. Optimization of conventional forming processes is also discussed. Potentially interesting light metal alloys for high structural efficiency including aluminum-scandium, aluminum-lithium, magnesium, titanium, and amorphous metal alloys are also reviewed. This section concludes with a discussion on alloy development for manufacturability. The third section of the document reviews the latest

  2. Fabrication and Prototyping Lab

    Data.gov (United States)

    Federal Laboratory Consortium — Purpose: The Fabrication and Prototyping Lab for composite structures provides a wide variety of fabrication capabilities critical to enabling hands-on research and...

  3. Biocorrosion study of titanium-cobalt alloys.

    Science.gov (United States)

    Chern Lin, J H; Lo, S J; Ju, C P

    1995-05-01

    The present work provides experimental results of corrosion behaviour in Hank's physiological solution and some other properties of in-house fabricated titanium-cobalt alloys with cobalt ranging from 25-30% in weight. X-ray diffraction (XRD) shows that, in water-quenched (WQ) alloys, beta-titanium is largely retained, whereas in furnace-cooled (FC) alloys, little beta-titanium is found. Hardness of the alloys increases with increasing cobalt content, ranging from 455 VHN for WQ Ti-25 wt% Co to 525 VHN for WQ Ti-30 wt% Co. Differential thermal analysis (DTA) indicates that melting temperatures of the alloys are lower than that of pure titanium by about 600 degrees C. Potentiodynamic polarization results show that all measured break-down potentials in Hank's solution at 37 degrees C are higher than 800 mV. The breakdown potential for the FC Ti-25 Wt% Co alloy is even as high as nearly 1200 mV.

  4. Determination and Fabrication of New Shield Super Alloys Materials for Nuclear Reactor Safety by Experiments and Cern-Fluka Monte Carlo Simulation Code, Geant4 and WinXCom

    Science.gov (United States)

    Aygun, Bünyamin; Korkut, Turgay; Karabulut, Abdulhalik

    2016-05-01

    Despite the possibility of depletion of fossil fuels increasing energy needs the use of radiation tends to increase. Recently the security-focused debate about planned nuclear power plants still continues. The objective of this thesis is to prevent the radiation spread from nuclear reactors into the environment. In order to do this, we produced higher performanced of new shielding materials which are high radiation holders in reactors operation. Some additives used in new shielding materials; some of iron (Fe), rhenium (Re), nickel (Ni), chromium (Cr), boron (B), copper (Cu), tungsten (W), tantalum (Ta), boron carbide (B4C). The results of this experiments indicated that these materials are good shields against gamma and neutrons. The powder metallurgy technique was used to produce new shielding materials. CERN - FLUKA Geant4 Monte Carlo simulation code and WinXCom were used for determination of the percentages of high temperature resistant and high-level fast neutron and gamma shielding materials participated components. Super alloys was produced and then the experimental fast neutron dose equivalent measurements and gamma radiation absorpsion of the new shielding materials were carried out. The produced products to be used safely reactors not only in nuclear medicine, in the treatment room, for the storage of nuclear waste, nuclear research laboratories, against cosmic radiation in space vehicles and has the qualities.

  5. A study on the effect of nano-precipitates on fracture behavior of nano-structured Al-2wt%Cu alloy fabricated by accumulative roll bonding (ARB process

    Directory of Open Access Journals (Sweden)

    Azad B.

    2016-01-01

    Full Text Available An Al-2wt%Cu alloy was subjected to accumulative roll bonding (ARB process up to a strain of 4.8. The two kinds of different microstructures, i.e, solution treated (ST one and 190°C pre-aged for 30 min (Aged, were prepared as the starting structures for the ARB process. The microstructures were studied by transmission electron microscope (TEM and electron backscattering diffraction (EBSD. The results showed that the fine precipitates having the average particle size of 16 nm were formed after aging process. On the other hand, the mean grain size of the ST-ARB and the Aged-ARB specimens reached to 650 nm and 420 nm, respectively. Study of the fracture surfaces were carried out by scanning electron microscope (SEM. The results indicated that at 0-cycle ARB, the specimens show dimples indicating the micro-void coalescence (MVC mechanism of ductile fracture. The average size of dimples was larger in the ST-ARB specimen compared to the Aged-ARB specimen. The fracture mode was transgranular cleavage fracture in the Aged-specimen. At 3- cycle and 6-cycle ARB, also the specimens showed cleavage facets and river lines, that the river lines or the stress lines are steps between cleavage or parallel planes, which are always converged in the direction of local crack propagation.

  6. Fabrication of recyclable superhydrophobic cotton fabrics

    Science.gov (United States)

    Han, Sang Wook; Park, Eun Ji; Jeong, Myung-Geun; Kim, Il Hee; Seo, Hyun Ook; Kim, Ju Hwan; Kim, Kwang-Dae; Kim, Young Dok

    2017-04-01

    Commercial cotton fabric was coated with SiO2 nanoparticles wrapped with a polydimethylsiloxane (PDMS) layer, and the resulting material surface showed a water contact angle greater than 160°. The superhydrophobic fabric showed resistance to water-soluble contaminants and maintained its original superhydrophobic properties with almost no alteration even after many times of absorption-washing cycles of oil. Moreover, superhydrophobic fabric can be used as a filter to separate oil from water. We demonstrated a simple method of fabrication of superhydrophobic fabric with potential interest for use in a variety of applications.

  7. Developing Gradient Metal Alloys through Radial Deposition Additive Manufacturing

    Science.gov (United States)

    Hofmann, Douglas C.; Roberts, Scott; Otis, Richard; Kolodziejska, Joanna; Dillon, R. Peter; Suh, Jong-ook; Shapiro, Andrew A.; Liu, Zi-Kui; Borgonia, John-Paul

    2014-01-01

    Interest in additive manufacturing (AM) has dramatically expanded in the last several years, owing to the paradigm shift that the process provides over conventional manufacturing. Although the vast majority of recent work in AM has focused on three-dimensional printing in polymers, AM techniques for fabricating metal alloys have been available for more than a decade. Here, laser deposition (LD) is used to fabricate multifunctional metal alloys that have a strategically graded composition to alter their mechanical and physical properties. Using the technique in combination with rotational deposition enables fabrication of compositional gradients radially from the center of a sample. A roadmap for developing gradient alloys is presented that uses multi-component phase diagrams as maps for composition selection so as to avoid unwanted phases. Practical applications for the new technology are demonstrated in low-coefficient of thermal expansion radially graded metal inserts for carbon-fiber spacecraft panels. PMID:24942329

  8. Developing gradient metal alloys through radial deposition additive manufacturing.

    Science.gov (United States)

    Hofmann, Douglas C; Roberts, Scott; Otis, Richard; Kolodziejska, Joanna; Dillon, R Peter; Suh, Jong-ook; Shapiro, Andrew A; Liu, Zi-Kui; Borgonia, John-Paul

    2014-06-19

    Interest in additive manufacturing (AM) has dramatically expanded in the last several years, owing to the paradigm shift that the process provides over conventional manufacturing. Although the vast majority of recent work in AM has focused on three-dimensional printing in polymers, AM techniques for fabricating metal alloys have been available for more than a decade. Here, laser deposition (LD) is used to fabricate multifunctional metal alloys that have a strategically graded composition to alter their mechanical and physical properties. Using the technique in combination with rotational deposition enables fabrication of compositional gradients radially from the center of a sample. A roadmap for developing gradient alloys is presented that uses multi-component phase diagrams as maps for composition selection so as to avoid unwanted phases. Practical applications for the new technology are demonstrated in low-coefficient of thermal expansion radially graded metal inserts for carbon-fiber spacecraft panels.

  9. The Influence of Transition Metals Addition on the Corrosion Resistance of Nanocrystalline Al Alloys Produced by Mechanical Alloying

    Directory of Open Access Journals (Sweden)

    Asiful Hossain Seikh

    2016-06-01

    Full Text Available The corrosion resistance of nanocrystalline Al, Al-10 wt. % Fe and Al-10 wt. % Fe-5 wt. % Cr alloys was investigated in 3.5% NaCl solution using cyclic potentiodynamic polarization (CPP and electrochemical impedance spectroscopy (EIS techniques. The alloys were fabricated using mechanical alloying (MA and heat induction sintering. When compared with the corrosion resistance of pure Al, the experimental results indicated that the addition of 10 wt. % Fe and 10 wt. % Fe-5 wt. % Cr to pure Al has resulted in an enhancement in the corrosion resistance of these newly fabricated alloys. The resistance to corrosion is due to enhanced microstructural stability along with the formation of stable oxide layer.

  10. Progress Toward Heavy Ion IFE

    Energy Technology Data Exchange (ETDEWEB)

    Meier, W R; Logan, B G; Waldron, W L; Sabbi, G L; Callahan-Miller, D A; Peterson, P F; Goodin, D T

    2002-01-17

    Successful development of Heavy Ion Fusion (HIF) will require scientific and technology advances in areas of targets, drivers and chambers. Design work on heavy ion targets indicates that high gain (60-130) may be possible with a -3-6 MJ driver depending on the ability to focus the beams to small spot sizes. Significant improvements have been made on key components of heavy ion drivers, including sources, injectors, insulators and ferromagnetic materials for long-pulse induction accelerator cells, solid-state pulsers, and superconducting quadrupole magnets. The leading chamber concept for HIF is the thick-liquid-wall HYLEE-II design, which uses an array of flibe jets to protect chamber structures from x-ray, debris, and neutron damage. Significant progress has been made in demonstrating the ability to create and control the types of flow needed to form the protective liquid blanket. Progress has also been made on neutron shielding for the final focus magnet arrays with predicted lifetimes now exceeding the life of the power plant. Safety analyses have been completed for the HYLEE-II design using state-of-the-art codes. Work also continues on target fabrication and injection for HE. A target injector experiment capable of > 5 Hz operation has been designed and construction will start in 2002. Methods for mass production of hohlraum targets are being evaluated with small-scale experiments and analyses. Progress in these areas will be reviewed.

  11. Fabrication and characterization of Ag-Cd/CdO materials produced by incorporation of CdO particles to liquid Ag-Cd alloys; Fabricacion y caracterizacion de materiales Ag-Cd/CdO producidos mediante incorporacion de particulas de CdO en aleaciones Ag-Cd liquidas

    Energy Technology Data Exchange (ETDEWEB)

    Equihua-Guillen, F.; Ruiz-Mondragon, J.; Servin-Castaneda, R.; Orozco-Gonzalez, P.; Zaldivar-Cadena, A.; Martinez-Villafane, F.; Villarreal-Garza, E. J.

    2014-04-01

    In the present work it has been investigated the kinetic behavior of internal oxidation processes of strips of Ag-Cd/CdO materials fabricated by adding CdO particles (size of 5 and 20 {mu}m) in liquid Ag-Cd alloys. It has been established the metallurgical mechanism that controls the formation of the thickness covered with CdO particles produced by internal oxidation of the Ag-Cd/CdO material. It has been developed, successfully, a metallographic preparation technique for characterizing the morphology, size and distribution of CdO particles produced by heat treatment of internal oxidation on the surface of each sample based on the distance from the original surface to the boundary of dispersed CdO particles. The material strips were sequentially roughed on its surface and the roughing thickness was measured in the cross section of each new surface to determine the number of particles per area and average particle size. (Author)

  12. A heavy load for heavy ions

    CERN Multimedia

    2003-01-01

    On 25 September, the two large coils for the dipole magnet of ALICE, the LHC experiment dedicated to heavy ions, arrived at Point 2 on two heavy load trucks after a 1200 km journey from their assembly in Vannes, France.

  13. Heavy hadron decays with conserved heavy flavour

    Energy Technology Data Exchange (ETDEWEB)

    Faller, Sven; Mannel, Thomas [Theoretische Physik 1, Naturwissenschaftlich-Technische Fakultaet, Universitaet Siegen, Walter-Flex-Strasse 3, D-57068 Siegen (Germany)

    2015-07-01

    We investigate the decays of heavy hadrons where the heavy quark acts as a spectator and the light quark decays in a weak transition. For these s → u or d → u decays we show that the decay rates can be reliably computed.

  14. Fabrication and magnetic properties of Co7oCu3o alloy nanowire arrays with high coercivity%高矫顽力的C0(70)Cu(30)合金纳米线阵列的制备及磁性研究

    Institute of Scientific and Technical Information of China (English)

    刘晓旭; 赵兴涛; 张颖; 朱岩; 吴光恒

    2012-01-01

    利用直流电化学沉积法,在多孔阳极氧化铝模板中首次制备出了具有[220]取向的单晶面心立方结构的CoCu固溶体合金纳米线阵列,其Co含量高达70%.透射电子显微镜显示纳米线均匀连续,具有较高的长径比,约为300.磁性测量表明所制备的Co(70)Cu(30)合金纳米线具有超高的矫顽力Hc//=2438 Oe(1 Oe=79.5775 A/m)和较高的矩形比S//=0.76,远高于以往报道的CoCu合金纳米线的磁性,分析表明磁性好的主要原因是由于较高Co含量和高形状各向异性.通过磁性测量和模型计算,得到Co(70)Cu(30)合金纳米线阵列在反磁化过程中遵从对称扇型转动的球链模型,并从结构的角度分析了Co(70)Cu(30)合金纳米线阵列的反磁化行为.%CoCu solid solution alloy nanowire arrays which exhibit the face-centered cubic structure with strong [220] orientation along the nanowire axes are fabricated for first time in the anodic aluminum oxide template by electrodeposition. The proportion of Co ingredient in CoCu alloy nanowire arrays is up to 70%. Transmission electron microscopy revealts that the nanowire arrays are uniform and continuous and have a large aspect ratio of about 300. The magnetic hysteresis loop demonstrates that the Cor0Cua0 alloy nanowire arrays have a large coercivity of about 2438 Oe and relatively large squareness of about 0.76 parallel to nanowire arrays which greatly exceeds the value previousely reported. Good magnetic properties are achieved due mainly to the larger proportion of Co ingredient than that in the normal CoCu alloy nanowire arrays and the large shape anisotropy. The results of magnetic measurement and the calculations from formula demonstrate that the symmetric fanning mechanism of sphere chains model could be employed to explain the magnetization reversal process which is related to the structure of the Co70Cu3o nanowire arrays.

  15. Trials to manufacture and test castings from Inconel alloy

    Directory of Open Access Journals (Sweden)

    W. Uhl

    2010-07-01

    Full Text Available The article describes the methods of producing and testing the Inconel 740 nickel alloy in as-cast state. An assumption has been made that the obtained alloy should be characterised by a normative chemical composition and mechanical properties similar to those that are obtained in the process of plastic forming. The alloy was fabricated by conventional process and vacuum metallurgy in the form of pilot castings enabling various types of tests to be carried out. Within the test and investigations programme, moulding materials were chosen, castings were poured and subjected to the process of heat treatment, followed by tests and examinations of alloy properties (mechanical tests, cooling curves. The outcome of the investigations was cast alloy characterised by chemical composition close to the normative one but of the mechanical properties inferior to those obtained by plastic forming.

  16. Preparation and Characterization of Novel Porous Fe-Si Alloys

    Institute of Scientific and Technical Information of China (English)

    WANG Jiefeng; HE Yuehui; JIANG Yao; GAO Hanyan; YANG Junsheng; GAO Lin

    2016-01-01

    Porous Fe-Si alloys with different nominal compositions ranging from Fe-10wt% Si to Fe-50wt% Si were fabricated through a reactive synthesis of Fe and Si elemental powder mixtures. The effects of Si contents on the pore structure of porous Fe-Si alloy were investigated in detail. The results showed that the open porosity, gas permeability and maximum pore size of the porous Fe-Si alloys increased with increasing Si contents, indicating that the porosity and pore size can be tailored by changing the Si contents. The pore structure parameter including the open porosity, gas permeability, maximum pore size obeyed the Hagen-Poiseuille formula with the constant G=0.035 m-1Pa-1s-1 for the reactively synthesized porous Fe-Si alloys. The mechanical property of the porous Fe-Si alloys showed applicability in the ifltration industries.

  17. Refractory alloy technology for space nuclear power applications

    Energy Technology Data Exchange (ETDEWEB)

    Cooper, R.H. Jr.; Hoffman, E.E. (eds.)

    1984-01-01

    Purpose of this symposium is twofold: (1) to review and document the status of refractory alloy technology for structural and fuel-cladding applications in space nuclear power systems, and (2) to identify and document the refractory alloy research and development needs for the SP-100 Program in both the short and the long term. In this symposium, an effort was made to recapture the space reactor refractory alloy technology that was cut off in midstream around 1973 when the national space nuclear reactor program began in the early 1960s, was terminated. The six technical areas covered in the program are compatibility, processing and production, welding and component fabrication, mechanical and physical properties, effects of irradiation, and machinability. The refractory alloys considered are niobium, molybdenum, tantalum, and tungsten. Thirteen of the 14 pages have been abstracted separately. The remaining paper summarizes key needs for further R and D on refractory alloys. (DLC)

  18. Preferential dissolution behaviour in Ni–Cr dental cast alloy

    Indian Academy of Sciences (India)

    Viswanathan S Saji; Han Cheol Choe

    2010-08-01

    A Ni–Cr–Mo dental alloy was fabricated by three different casting methods, viz. centrifugal casting, high frequency induction casting and vacuum pressure casting. The dependence of cast microstructure on the electrochemical corrosion behaviour was investigated using potentiodynamic cyclic and potentiostatic polarization techniques, impedance spectroscopy and scanning electron microscopy. The experimental results were compared and discussed with those obtained for a Co–Cr–Mo counterpart. The results of the study showed that the variation in casting morphologies with casting methods has only marginal influence in the overall corrosion resistance of Ni–Cr and Co–Cr dental alloys. There was severe preferential dissolution of Ni rich, Cr and Mo depleted zones from the Ni–Cr–Mo alloy. The overall corrosion resistance property of the Co–Cr base alloy was better than that of the Ni–Cr base alloy.

  19. Elevated-temperature Al alloys for aircraft structure

    Energy Technology Data Exchange (ETDEWEB)

    Rainen, R.A.; Ekvall, J.C.

    1988-05-01

    Elevated-temperature powder metallurgy (P/M) aluminum alloys are being developed to replace titanium aircraft structure materials for operation in the 300-600 F temperature range. Typical mechanical properties of P/M Al-Fe-Ce and Al-Fe-V-Si alloys are superior to those of conventional materials, and cost savings of 50 to 70 percent have been projected for these alloys which can be fabricated and processed using methods similar to those used in the production of conventional aluminum. 5 references.

  20. Structure evolution of AZ61 magnesium alloy in SIMA process

    Institute of Scientific and Technical Information of China (English)

    YAN Hong; ZHANG Fa-yun; JIE Xiao-ping

    2005-01-01

    The effect of prior compressive deformation, isothermal temperature and holding time on the structure of AZ61 magnesium alloy fabricated by strain-induced melt activation(SIMA) processing was investigated. The specimens were subjected under deformation ratios of 0%, 22% and 40% and various heat treatment time and temperature regions. The results indicate that the ideal technological parameters of semi-solid AZ61 alloy produced with non-dendrites are recommended as 22% (prior compressive deformation), 595 ℃ (heat treatment temperature) and 40 min(time). The as-cast AZ61 magnesium alloy isn't fit for semi-solid forming.

  1. Fabrication of Duplex Coated U-Mo-Ti Atomized Powder

    Energy Technology Data Exchange (ETDEWEB)

    Nam, Ji Min; Kim, Woo Jeong; Lee, Kyu Hong [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Ryu, Ho Jin [Korea Advanced Institue of Science and Technology, Daejeon (Korea, Republic of)

    2013-10-15

    The results of an annealing test showed that the coating layers inhibit the formation of interaction layers. The results of duplex coating showed that nitride coating layers inhibit the formation of other coating layers. High-density U-Mo alloys are regarded as promising candidates for advanced research reactor fuel as they have shown stable irradiation performance when compared to other uranium alloys and compounds. However, interaction layer formation between the U-Mo alloys and Al matrix degrades the irradiation performance of U-Mo dispersion fuel. Therefore, the addition of Ti in U-Mo alloys, the addition of Si in a Al matrix, and silicide or nitride coating on the surface of U-Mo particles have been proposed to inhibit the interaction layer growth. In this study, U-Mo-Ti alloy powder was produced using a centrifugal atomization method. In addition, nitride and silicide duplex coating layers were fabricated on the surface of the U-Mo-Ti particles. The coated powders were characterized by using X-ray diffraction, SEM, and EDX. Silicide and nitride single coating layers were fabricated on the surface of U-7wt%Mo-1wt%Ti alloys with a thickness of about 10.20 micrometers.

  2. Effect of Nb Doping on High Temperature Oxidation Resistance of Ti-Al Alloyed Coatings

    Directory of Open Access Journals (Sweden)

    DAI Jing-jie

    2017-02-01

    Full Text Available Ti-Al alloyed coatings with different Nb doping contents were fabricated on TC4 titanium alloy by laser surface alloying to improve high temperature oxidation resistance of the alloy. Structures and high temperature oxidation behaviors of the alloyed coatings were analyzed and tested by X-ray diffraction (XRD, scanning electron microscope (SEM, energy dispersive spectrometer (EDS and box-type resistance furnace. The results show that the alloyed coatings consist of TiAl and Ti3Al, and no niobium compound are formed in Ti-Al-Nb alloyed coatings. The alloyed coatings are uniform and exhibit excellent metallurgical bonding with the substrates. A large amount of surface cracks and a few penetrating cracks are formed in Ti-Al alloyed coating without Nb doping, while no obvious cracks are formed in Ti-Al alloyed coating with Nb doping. The oxidation mass gains of all the alloyed coatings were significantly lower than those of the substrate. The alloyed coatings with Nb doping exhibit more excellent high temperature oxidation resistance due to the beneficial machanism of Nb doping. The mechanism of Nb doping on improving high temperature oxidation resistance of Ti-Al alloyed coatings includes reducing the defect concentration of TiO2, refining oxide grains and promoting the formation of Al2O3.

  3. Polymorphous computing fabric

    Science.gov (United States)

    Wolinski, Christophe Czeslaw; Gokhale, Maya B.; McCabe, Kevin Peter

    2011-01-18

    Fabric-based computing systems and methods are disclosed. A fabric-based computing system can include a polymorphous computing fabric that can be customized on a per application basis and a host processor in communication with said polymorphous computing fabric. The polymorphous computing fabric includes a cellular architecture that can be highly parameterized to enable a customized synthesis of fabric instances for a variety of enhanced application performances thereof. A global memory concept can also be included that provides the host processor random access to all variables and instructions associated with the polymorphous computing fabric.

  4. The effect of selected alloying element additions on properties of Mg-based alloy as bioimplants: A literature review

    Science.gov (United States)

    Zhang, Li-Nan; Hou, Zeng-Tao; Ye, Xin; Xu, Zhao-Bin; Bai, Xue-Ling; Shang, Peng

    2013-09-01

    This review investigates the current application limitations of Mg and Mg alloys. The key issues hindering the application of biodegradable Mg alloys as implants are their fast degradation rate and biological consideration. We have discussed the effect of some selected alloying element additions on the properties of the Mg-based alloy, especially the nutrient elements in human (Zn, Mn, Ca, Sr). Different grain sizes, phase constituents and distributions consequently influence the mechanical properties of the Mg alloys. Solution strengthening and precipitation strengthening are enhanced by the addition of alloying elements, generally improving the mechanical properties. Besides, the hot working process can also improve the mechanical properties. Combination of different processing steps is suggested to be adopted in the fabrication of Mg-based alloys. Corrosion properties of these Mg-based alloys have been measured in vitro and in vivo. The degradation mechanism is also discussed in terms of corrosion types, rates, byproducts and response of the surrounding tissues. Moreover, the clinical response and requirements of degradable implants are presented, especially for the nutrient elements (Ca, Mn, Zn, Sr). This review provides information related to different Mg alloying elements and presents the promising candidates for an ideal implant.

  5. Physics of heavy neutrinos

    CERN Document Server

    Gluza, J

    1996-01-01

    Theoretical and experimental situation in physics of heavy neutrinos (M_N>M_Z) is briefly presented. Various experimental bounds on heavy neutrino masses and mixings are shortly reviewed. Special attention is paid to possibility of detecting heavy neutrinos in future lepton linear colliders.

  6. Development of Titanium Alloy Casting Technology

    Science.gov (United States)

    1976-08-01

    Tensile Property Evaluacions 34 3.1.4.4 Microstructural Evaluation 35 3.1.5 Task IiT - investigations 37 3.1.5.1 Alloy Selections 38 3.1.5.2 Tensile...ganic sintering aids (CaO, SiO 2 , etc.) for integrating the lower reactivity ceramics (Y203, ThO2, HREMO, etc.) into the mold fabrication process

  7. Characterization for Fusion Candidate Vanadium Alloys

    Institute of Scientific and Technical Information of China (English)

    T. Muroga; T. Nagasaka; J. M. Chen; Z. Y. Xu; Q. Y. Huang; y. C. Wu

    2004-01-01

    This paper summarizes recent achievements in the characterization of candidate vanadium alloys obtained for fusion in the framework of the Japan-China Core University Program.National Institute for Fusion Science (NIFS) has a program of fabricating high-purity V-4Cr4Ti alloys. The resulting products (NIFS-HEAT-1,2), were characterized by various research groups in the world including Chinese partners. South Western Institute of Physics (SWIP) fabricated a new V-4Cr-4Ti alloy (SWIP-Heat), and carried out a comparative evaluation of hydrogen embrittlement of NIFS-HEATs and SWIP-Heat. The tensile test of hydrogen-doped alloys showed that the NIFS-HEAT maintained the ductility to relatively high hydrogen levels.The comparison of the data with those of previous studies suggested that the reduced oxygen level in the NIFS-HEATs should be responsible for the increased resistance to hydrogen embrittlement.Based on the chemical analysis data of NIFS-HEATs and SWIP-Heats, neutron-induced activation was analyzed in Institute of Plasma Physics (IPP-CAS) as a function of cooling time after the use in the fusion first wall. The results showed that the low level of Co dominates the activity up to 50 years followed by a domination of Nb or Nb and Al in the respective alloys. It was suggested that reduction of Co and Nb, both of which are thought to have been introduced via cross-contamination into the alloys from the molds used should be crucial for reducing further the activation.

  8. Femtosecond Laser Fabricate Wetting FunctionMicro-and Nanostructure on Aerial Aluminum Alloys Surface%飞秒激光制备航空用铝靶材表面润湿功能微纳结构的研究

    Institute of Scientific and Technical Information of China (English)

    吴先福; 白弋枫; 赵洪波; 周文彬; 陶海岩

    2016-01-01

    Over the years,aircraft's wetting function surface anti-icing technology receives much concern because of its many advantages such as not consuming energy and almost no additional volume and quality. Aluminum alloy has been used in civil aircraft widely, especially in shell and skeleton of aircraft. However, the wetting characteristics of original shell's surface don't have an excellent performance. It can effectively change the wetting properties of the surface by femtosecond laser-induced micro- and nanostructures preparation technology. In this paper, we prepared two kinds of typical micro- and nano-multiple structures. Experimental results show that, columnar micro- and nanostructures can achieve the super-hydrophobic surface property caused by the air provided by special double size multi-structure. More-over, trench like micro- and nanostructures make the surface show the super-hydrophilic properties powered by the open cavity capillary effect, and have orientation water delivery function. The realization of these wetting functions has important significance in application for the development of spacecraft anti-icing technology.%近年来,飞行器润湿功能外壳防冰技术以其不消耗能源、几乎不增加额外体积和质量等优点备受世界各国科学家及工程师的关注.铝合金材料一直广泛的应用于民用飞行器,特别是飞机外壳和骨架,然而原有外壳材料表面润湿特性表现中庸.通过飞秒激光微纳结构制备技术,可以有效改变其表面的润湿特性.利用飞秒激光在不同实验条件下,制备了两种典型的微纳复合结构,实验结果表明,柱型微纳结构以独特的双尺寸复合结构所提供的空气气模实现了表面超疏水特性.而沟槽型微纳结构以开放腔毛细管效应为原动力,使其展现了超亲水特性,并具备定向输水功能.这些润湿功能的实现对航空飞行器防冰技术的发展有着重要的应用意义.

  9. Translating VDM to Alloy

    DEFF Research Database (Denmark)

    Lausdahl, Kenneth

    2013-01-01

    . Traditionally, theorem provers are used to prove that specifications are correct but this process is highly dependent on expert users. Alternatively, model finding has proved to be useful for validation of specifications. The Alloy Analyzer is an automated model finder for checking and visualising Alloy...... specifications. However, to take advantage of the automated analysis of Alloy, the model-oriented VDM specifications must be translated into a constraint-based Alloy specifications. We describe how a sub- set of VDM can be translated into Alloy and how assertions can be expressed in VDM and checked by the Alloy...

  10. Fabrication of 3D solenoid microcoils in silica glass by femtosecond laser wet etch and microsolidics

    Science.gov (United States)

    Meng, Xiangwei; Yang, Qing; Chen, Feng; Shan, Chao; Liu, Keyin; Li, Yanyang; Bian, Hao; Du, Guangqing; Hou, Xun

    2015-02-01

    This paper reports a flexible fabrication method for 3D solenoid microcoils in silica glass. The method consists of femtosecond laser wet etching (FLWE) and microsolidics process. The 3D microchannel with high aspect ratio is fabricated by an improved FLWE method. In the microsolidics process, an alloy was chosen as the conductive metal. The microwires are achieved by injecting liquid alloy into the microchannel, and allowing the alloy to cool and solidify. The alloy microwires with high melting point can overcome the limitation of working temperature and improve the electrical property. The geometry, the height and diameter of microcoils were flexibly fabricated by the pre-designed laser writing path, the laser power and etching time. The 3D microcoils can provide uniform magnetic field and be widely integrated in many magnetic microsystems.

  11. Helimagnetic structures in epitaxial Nd/Y superlattices and alloys

    DEFF Research Database (Denmark)

    Everitt, B.A.; Salamon, M.B.; Borchers, J.A.

    1997-01-01

    exhibited by elemental Nd at T-N = 19.9 K is absent. In its place, incommensurate helimagnetic order, similar to that in dilute yttrium alloys of the heavy lanthanides, appears below approximately 30 K. Evidence for coherent propagation of the magnetic spiral through the Y spacers is observed in some Y...

  12. Development of advanced techniques for life management and inspection of advanced heavy water reactor (AWHR) coolant channel components

    Energy Technology Data Exchange (ETDEWEB)

    Madhusoodanan, K.; Sinha, S.K.; Kumar, K.; Shyam, T.V.; Panwar, S.; Sharma, B.S.V.G. [Bhabha Atomic Research Centre, Reactor Engineering Div., Trombay, Mumbai (India); Sinha, R. K. [Bhabha Atomic Research Centre, Reactor Design and Development Group., Trombay, Mumbai (India)

    2011-07-01

    Operating life of pressure tubes of Pressurized Heavy Water Reactor (PHWR) is limited due to the presence of various issues associated with the material like hydrogen pick up, delayed hydride cracking, axial elongation and increase in diameter due to irradiation creep and growth. Periodic monitoring of the health of the pressure tube under in-situ conditions is essential to ensure the safe operation of the reactor. New designs of reactor call for innovative design philosophy, modification in fabrication route of pressure tube, development of reactor specific tools, both analytical and hardware for assessing the fitness for service of the pressure tube. Feedback from existing reactors has enhanced the understanding about life limiting parameters. This paper gives an insight into the life limiting issues associated with pressure tube and the efforts pursued for development of life management techniques for coolant channel of Advanced Heavy Water Reactor (AHWR) designed in India. The tools and techniques for in-situ property/hydrogen measurement, pulsed eddy current technique for zirconium alloy in-homogeneity characterization, horizontal shear wave EMAT system for dissimilar metal weld inspection, sliver sampling of vertical channel etc. are elaborated in the paper. (author)

  13. A perspective of microplasma oxidation (MPO) and vapor deposition coatings in surface engineering of aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    AWAD Samir Hamid; QIAN Han-cheng

    2004-01-01

    Over the past years, great achievements have been made in the development of coating technologies for surface improvement of aluminum alloys. Despite these achievements, the role in the market strongly depends on the ability of surface coating technology under technical and economic considerations to meet the increased demands for heavy tribological applications of aluminum alloys. Microplasma oxidation (MPO) technology has recently been studied as a novel and effective means to provide thick and hard ceramic coating with improved properties such as excellent load-bearing and wear resistance properties on aluminum alloys. The present work covers the evaluation of the performances of current single and duplex coatings combining MPO, physical vapor deposition (PVD), and plasma assisted chemical vapor deposition (PACVD) coatings on aluminum alloys. It suggests that the MPO coating is a promising candidate for design engineers to apply aluminum alloys to heavy load-bearing applications. The prospective future for the research on MPO coatings is introduced as well.

  14. 铝合金电火花沉积层的组织和抗空蚀性能%Microstructure and cavitation erosion resistance of aluminum alloy coatings fabricated by electrospark deposition

    Institute of Scientific and Technical Information of China (English)

    王维夫; 陈军; 徐贤统; 周华侨; 郑玉贵

    2013-01-01

    In order to study the typical microstructure and the feasibility for cavitation-resistant application,the pure Al and Al-Si deposited coatings were prepared on ZL101 aluminum alloy substrate by electrospark deposition (ESD).The microstructural characteristics and cavitation erosion resistances of the coatings were studied.The results show that both of the two deposited coatings display the typical multi-layer structure.The pure Al coating,which is mainly composed of α phase,contains many defects and shows the low hardness value of 50 HV.However,the Al-Si coating with fewer defects shows the hardness value of 75% higher than that of pure Al coating.The Si phases,which are homogeneous distributed in Al-Si coating,are in cell and dendrite morphologies.In Al-Si coating,the addition of Si could decrease the defects in the coatings and improve the interface bounding between different sublayers by augmenting the liquidity of molten dripping.In 4 hours cavitation erosion tests,the cumulative mass loss of pure Al coating is 137.8 mg which is about 189% of the substrate mass lost.However,the cumulative mass loss of Al-Si coating is only 23.6 mg which is 32% of the substrate.The excellent cavitation erosion resistance of the deposited AI-Si coating can be mainly attributed to the good interface bonding and homogeneous distribution of high strength Si phase in the coating.%为了研究铝合金电火花沉积(ESD)的典型组织特征与抗空蚀修复应用的可行性,在ZL101铝合金表面制备了纯Al和Al-Si两种铝基合金ESD沉积涂层,并对所获涂层的典型显微组织和抗空蚀性能进行了研究.结果表明,两种沉积涂层均表现为典型的多层结构.纯Al涂层以α相为主,显微硬度仅为约50 HV,内部缺陷较多.Al-Si涂层内缺陷则较少,Si相呈均匀的枝蔓状分布,其显微硬度较纯铝涂层高约75%.沉积材料中Si元素的加入能够改善沉积微过程中熔融液滴的流动

  15. Turbine Blade Alloy

    Science.gov (United States)

    MacKay, Rebecca

    2001-01-01

    The High Speed Research Airfoil Alloy Program developed a fourth-generation alloy with up to an +85 F increase in creep rupture capability over current production airfoil alloys. Since improved strength is typically obtained when the limits of microstructural stability are exceeded slightly, it is not surprising that this alloy has a tendency to exhibit microstructural instabilities after high temperature exposures. This presentation will discuss recent results obtained on coated fourth-generation alloys for subsonic turbine blade applications under the NASA Ultra-Efficient Engine Technology (UEET) Program. Progress made in reducing microstructural instabilities in these alloys will be presented. In addition, plans will be presented for advanced alloy development and for computational modeling, which will aid future alloy development efforts.

  16. Influence of the Environment on the General Corrosion Rate of Alloy 22 (N06022)

    Energy Technology Data Exchange (ETDEWEB)

    Rebak, R B; Crook, P

    2004-04-19

    Nickel (Ni) can dissolve a large amount of alloying elements while still maintaining its desirable austenitic microstructure. The resulting alloys are generally divided in families depending on the type of alloying elements they contain. Each one of these families is aimed to specific applications. Corrosive environments in industrial applications are generally divided for example in reducing acids, oxidizing acids, contaminated acids, caustic environments, oxidizing salts, etc. Depending on the application and the environment (electrolyte composition and temperature) several or single alloys may be recommended to fabricate components. The Nichromium-molybdenum (Ni-Cr-Mo) series contains a balanced selection of beneficial alloying elements so it can handle a variety of aggressive environments. By design, Alloy 22 or N06022 is one of the most versatile corrosion resistant nickel alloys since it has an outstanding corrosion resistance both in reducing and oxidizing conditions.

  17. Final Technical Report, Grant DE-FG02-91ER45443: Heavy fermions and other highly correlated electron systems

    Energy Technology Data Exchange (ETDEWEB)

    Schlottmann, P.

    1998-10-12

    Properties of highly correlated electrons, such as heavy fermion compounds, metal-insulator transitions, one-dimensional conductors and systems of restricted dimensionality are studied theoretically. The main focus is on Kondo insulators and impurity bands due to Kondo holes, the low-temperature magnetoresistivity of heavy fermion alloys, the n-channel Kondo problem, mesoscopic systems and one-dimensional conductors.

  18. FABRIC QUALITY CONTROL SYSTEMS

    Directory of Open Access Journals (Sweden)

    Özlem KISAOĞLU

    2006-02-01

    Full Text Available Woven fabric quality depends on yarn properties at first, then weaving preparation and weaving processes. Defect control of grey and finished fabric is done manually on the lighted tables or automatically. Fabrics can be controlled by the help of the image analysis method. In image system the image of fabrics can be digitized by video camera and after storing controlled by the various processing. Recently neural networks, fuzzy logic, best wavelet packet model on automatic fabric inspection are developed. In this study the advantages and disadvantages of manual and automatic, on-line fabric inspection systems are given comparatively.

  19. Fabrication of Mo-Ti functionally graded material

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    Molybdenum alloys and titanium alloys were sintered at 1473K for 1 h under a pressure of 30 MPa. It was found that the addition of Al can increase evidently the relative density of sintered Mo-Fe alloys. The Fe-Al additives are also suitable for the sintering of titanium alloys, and the Mo alloy and Ti alloy can be densified concurrently with the same additives 3 % Fe-1.5 % Al. The experimental results also showed that during the sintering of Mo-Ti alloys the Fe-Al sintering aids promoted the formation of Mo-Ti solid solution, but the solid solution reaction occurred at the low sintering temperature of 1 473 K is inadequate. Finally, Mo-Ti system functionally graded material has been successfully fabricated. Its density changed gradually from 9.52 g/ cm3 to 4.48 g/cm3 in thickness direction. Such a material can be used in dynamic high-pressure technology.

  20. Temperature varying photoconductivity of GeSn alloys grown by chemical vapor deposition with Sn concentrations from 4% to 11%

    Science.gov (United States)

    Hart, John; Adam, Thomas; Kim, Yihwan; Huang, Yi-Chiau; Reznicek, Alexander; Hazbun, Ramsey; Gupta, Jay; Kolodzey, James

    2016-03-01

    Pseudomorphic GeSn layers with Sn atomic percentages between 4.5% and 11.3% were grown by chemical vapor deposition using digermane and SnCl4 precursors on Ge virtual substrates grown on Si. The layers were characterized by x-ray diffraction rocking curves and reciprocal space maps. Photoconductive devices were fabricated, and the dark current was found to increase with Sn concentration. The responsivity of the photoconductors was measured at a wavelength of 1.55 μm using calibrated laser illumination at room temperature and a maximum value of 2.7 mA/W was measured for a 4.5% Sn device. Moreover, the responsivity for higher Sn concentration was found to increase with decreasing temperature. Spectral photoconductivity was measured using Fourier transform infrared spectroscopy. The photoconductive absorption edge continually increased in wavelength with increasing tin percentage, out to approximately 2.4 μm for an 11.3% Sn device. The direct band gap was extracted using Tauc plots and was fit to a bandgap model accounting for layer strain and Sn concentration. This direct bandgap was attributed to absorption from the heavy-hole band to the conduction band. Higher energy absorption was also observed, which was thought to be likely from absorption in the light-hole band. The band gaps for these alloys were plotted as a function of temperature. These experiments show the promise of GeSn alloys for CMOS compatible short wave infrared detectors.

  1. Fabrication and Anti-Corrosion Property of In situ Self-Assembled Super-Hydrophobic Films on Aluminum Alloys%铝合金表面原位自组装超疏水膜层的制备及耐蚀性能

    Institute of Scientific and Technical Information of China (English)

    李松梅; 周思卓; 刘建华

    2009-01-01

    In situ rough structures on an aluminum alloy were formed by anodic oxidation method. After siloxane serf-assembly on the rough structures, super-hydrophobic and serf-cleaning films were fabricated. The static contact angle of the super-hydrophobic surface with a water drop was 157.5°±2.0° at its maximum and the contact angle hysteresis was less than 3°. The influence of anodic oxidation current density, the water content of the siloxane solution,and self-assembly time on film formation were studied by Fourier transform infrared (FT-IR) spectroscopy, field emission scanning electron microscopy (FE-SEM), energy dispersive spectroscopy (EDS), atomic force microscopy (AFM) and contact angle measurements. Optimum parameters to fabricate the super-hydrophobic surface were obtained. FE SEM and AFM results indicated that microstructures were obtained by anodic oxidation and nanostructures were obtained by the disorder of serf-assembly film. Stable super-hydrophobic surfaces were produced by the cooperation of micro/nano-stmctures and the low surface free energy of the siloxane films. The electrochemical measurement (potentiodynamic polarization) indicated that the anti-corrosion property of the aluminum alloy was greatly improved by the in situ super-hydrophobic film.%采用阳极氧化法在铝合金表面原位构造粗糙结构,经表面自组装硅氧烷后得到超疏水自清洁表面,与水滴的接触角最大可达157.5°±2.0°,接触角滞后小于3°.通过傅立叶变换红外(FT-IR)光谱分析仪、场发射扫描电子显微镜(FE-SEM)、能谱仪(EDS)、原子力显微镜(AFM)和接触角测试对阳极氧化电流密度、硅氧烷溶液中水的含量和自组装时间等参数进行了分析,并得到制备超疏水自清洁表面的最优工艺参数.FE-SEM及AFM的测试结果表明,由自组装硅氧烷膜层的无序性形成的纳米结构和阳极氧化构造的微米级粗糙结构与硅氧烷膜层的低表面能的协同作用构成了稳

  2. F-Alloy: An Alloy Based Model Transformation Language

    OpenAIRE

    Gammaitoni, Loïc; Kelsen, Pierre

    2015-01-01

    Model transformations are one of the core artifacts of a model-driven engineering approach. The relational logic language Alloy has been used in the past to verify properties of model transformations. In this paper we introduce the concept of functional Alloy modules. In essence a functional Alloy module can be viewed as an Alloy module representing a model transformation. We describe a sublanguage of Alloy called F-Alloy that allows the specification of functional Alloy modules. Module...

  3. Fabrication and Characterization of SMA Hybrid Composites

    Science.gov (United States)

    Turner, Travis L.; Lach, Cynthia L.; Cano, Robert J.

    2001-01-01

    Results from an effort to fabrication shape memory alloy hybrid composite (SMAHC) test specimens and characterize the material system are presented in this study. The SMAHC specimens are conventional composite structures with an embedded SMA constituent. The fabrication and characterization work was undertaken to better understand the mechanics of the material system, address fabrication issues cited in the literature, and provide specimens for experimental validation of a recently developed thermomechanical model for SMAHC structures. Processes and hardware developed for fabrication of the SMAHC specimens are described. Fabrication of a SMA14C laminate with quasi-isotropic lamination and ribbon-type Nitinol actuators embedded in the 0' layers is presented. Beam specimens are machined from the laminate and are the focus of recent work, but the processes and hardware are readily extensible to more practical structures. Results of thermomechanical property testing on the composite matrix and Nitinol ribbon are presented. Test results from the Nitinol include stress-strain behavior, modulus versus temperature. and constrained recovery stress versus temperature and thermal cycle. Complex thermomechanical behaviors of the Nitinol and composite matrix are demonstrated, which have significant implications for modeling of SMAHC structures.

  4. Modifying ability of titanium-based pelleted master alloys

    Science.gov (United States)

    Bazhin, V. Yu.; Savchenkov, S. A.; Kosov, Ya. I.

    2017-05-01

    The problem of enhancing the quality of pressed titanium master alloys is discussed to increase the rate and degree of dissolution of their components and to ensure the formation of a fine-grained structure in aluminum alloys. A technology of producing a pelleted titanium master alloy for effective correction of the chemical composition of an aluminum alloy in casting is developed and tested. Incoming inspection of the component composition and the flux distribution in the volume of pressed pellets of various manufacturers is performed. The rate of dissolution of pressed powder master alloys in the aluminum melt is studied, and their modifying ability is estimated after studying the microstructures of cast blanks. Molasses is used as a binder in a pelleted master alloy. As a result, we achieved a uniform flux distribution over the pellet volume and the formation of uniform pores after annealing as compared pelleted master alloys of other manufacturers. The fabricated alloying briquettes have higher strength characteristics and their dissolution rate in the aluminum melt is higher than those of analogs by 15-20%.

  5. Microstructural Evolution of 6061 Alloy during Isothermal Heat Treatment

    Institute of Scientific and Technical Information of China (English)

    Na Wang; Zhimin Zhou; Guimin Lu

    2011-01-01

    The semi-solid billet of 6061 aluminum alloy was prepared by the near-liquidus semi-continuous casting (LSC) with rosette or near-spheroide grains. The pre-deformation processing was applied before partial remelting to further improve the microstructure and properties of the semi-solid alloy. The efiects of different processing parameters, such as holding temperature and holding time, on the semisolid microstructures during partial remelting have been investigated. It was found that the optimal partial remelting parameters should be 630℃ and 10-15 min for 6061 alloy cold rolled with 60% reduction in height of pre-deformation. The coarsening rates were anasysed by Lifshitz-Slyozov-Wagner (LSW) theory. The pre-deformed 6061 alloy exhibits lower coarsening rate constants than that of the as-cast one, and also lower than other alloys processed by different method found in previous literature. It is because the coarsening rate is associated with the initial microstructure and composition of the alloy. The secondary phases in the alloy inhibit the migration of the liquid film grain boundaries. The microstructure obtained by using the combination of near-liquidus semicontinuous casting and pre-deformation treatment is better than that without pre-deformation processing, which demonstrates that the used method is promising for fabricating high quality semi-solid alloys.

  6. 通过阳极氧化TiFe合金的新方法制备Fe掺杂TiO2纳米管阵列%A Novel Way to Fabricate Fe Doped TiO2 Nanotubes by Anodization of TiFe Alloys

    Institute of Scientific and Technical Information of China (English)

    李广忠; 张文彦; 张健; 李亚宁; 康新婷; 汤慧萍

    2011-01-01

    研究在乙二醇和NH4F混合电解液中通过阳极氧化Ti-xFe合金制备自组装、高度有序的Ti-Fe-O纳米管阵列薄膜,以及该薄膜的Uv-Vis (200-1000 nm)光响应性能.薄膜形貌的关键影响因素为Fe含量.随着Fe含量的增加,纳米管阵列的表面越平整,而纳米管的底部越无序.GAXRD和光响应测试表明,Fe成功地掺杂在纳米管层中,并导致纳米管具有明显的可见光响应.利用该工艺在Ti-12Fe合金表面制备的样品在可见光谱范围内具有大的光响应能力.%We reported the fabrication of self-organized,vertically oriented Ti-Fe-O nanotube array films grown by anodization of Ti-xFe alloys in an ethylene glycol and NH4F mixed electrolyte and their Uv-Vis spectrum (200-1000 nm) photoresponse properties.The key factor affecting the morphology is the Fe content.The higher the Fe content is,the flatter the nanotubes surface is,and the more disorder the bottom surface appears.XRD and photorespense measurements demonstrate the realizable iron doping of the nanotube layers,which leads to a significant visible photoresponse.The Ti- 12Fe sample prepared has a high photoresponse in visible range of the spectrum.

  7. High strength alloys

    Science.gov (United States)

    Maziasz, Phillip James; Shingledecker, John Paul; Santella, Michael Leonard; Schneibel, Joachim Hugo; Sikka, Vinod Kumar; Vinegar, Harold J.; John, Randy Carl; Kim, Dong Sub

    2012-06-05

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tublar that is at least partially made from a material containing at least one of the metal alloys.

  8. High strength alloys

    Energy Technology Data Exchange (ETDEWEB)

    Maziasz, Phillip James [Oak Ridge, TN; Shingledecker, John Paul [Knoxville, TN; Santella, Michael Leonard [Knoxville, TN; Schneibel, Joachim Hugo [Knoxville, TN; Sikka, Vinod Kumar [Oak Ridge, TN; Vinegar, Harold J [Bellaire, TX; John, Randy Carl [Houston, TX; Kim, Dong Sub [Sugar Land, TX

    2010-08-31

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tubular that is at least partially made from a material containing at least one of the metal alloys.

  9. Soil heavy metals

    Energy Technology Data Exchange (ETDEWEB)

    Sherameti, Irena [Jena Univ. (Germany). Inst. fuer Allgemeine Botanik und Pflanzenphysiologie; Varma, Ajit (eds.) [Amity Univ., Uttar Pradesh (India). Amity Inst. of Microbial Technology; Amity Science, Technology and Innovation Foundation, Noida, UP (India)

    2010-07-01

    Human activities have dramatically changed the composition and organisation of soils. Industrial and urban wastes, agricultural application and also mining activities resulted in an increased concentration of heavy metals in soils. How plants and soil microorganisms cope with this situation and the sophisticated techniques developed for survival in contaminated soils is discussed in this volume. The topics presented include: the general role of heavy metals in biological soil systems; the relation of inorganic and organic pollutions; heavy metal, salt tolerance and combined effects with salinity; effects on abuscular mycorrhizal and on saprophytic soil fungi; heavy metal resistance by streptomycetes; trace element determination of environmental samples; the use of microbiological communities as indicators; phytostabilization of lead polluted sites by native plants; effects of soil earthworms on removal of heavy metals and the remediation of heavy metal contaminated tropical land. (orig.)

  10. Heavy quark masses

    Science.gov (United States)

    Testa, Massimo

    1990-01-01

    In the large quark mass limit, an argument which identifies the mass of the heavy-light pseudoscalar or scalar bound state with the renormalized mass of the heavy quark is given. The following equation is discussed: m(sub Q) = m(sub B), where m(sub Q) and m(sub B) are respectively the mass of the heavy quark and the mass of the pseudoscalar bound state.

  11. Ballistic Characterization of the Scalability of Magnesium Alloy AMX602

    Science.gov (United States)

    2015-07-01

    Magnesium Alloy AMX602 by Tyrone L Jones Weapons and Materials Research Directorate, ARL Katsuyoshi Kondoh Joining and Welding Research...formed a collaborative partnership with Osaka University Joining and Welding Research Institute (JWRI), Taber Extrusions, Epson Atmix, Pacific Sowa...Powder Metallurgy 4 5. Fabrication Procedure 4 6. Mechanical Property Analysis 5 7. Ballistic Experimental Procedures 6 8. Ballistic Experimental

  12. Diode Laser Surface Alloying of Armor Steel with Tungsten Carbide

    Directory of Open Access Journals (Sweden)

    Janicki D.

    2017-06-01

    Full Text Available Metal matrix composite (MMC surface layers reinforced by WC were fabricated on armor steel ARMOX 500T plates via a laser surface alloying process. The microstructure of the layers was assessed by scanning electron microscopy and X-ray diffraction.

  13. Biocompatibility of dental alloys

    Energy Technology Data Exchange (ETDEWEB)

    Braemer, W. [Heraeus Kulzer GmbH and Co. KG, Hanau (Germany)

    2001-10-01

    Modern dental alloys have been used for 50 years to produce prosthetic dental restorations. Generally, the crowns and frames of a prosthesis are prepared in dental alloys, and then veneered by feldspar ceramics or composites. In use, the alloys are exposed to the corrosive influence of saliva and bacteria. Metallic dental materials can be classified as precious and non-precious alloys. Precious alloys consist of gold, platinum, and small amounts of non-precious components such as copper, tin, or zinc. The non-precious alloys are based on either nickel or cobalt, alloyed with chrome, molybdenum, manganese, etc. Titanium is used as Grade 2 quality for dental purposes. As well as the dental casting alloys, high purity electroplated gold (99.8 wt.-%) is used in dental technology. This review discusses the corrosion behavior of metallic dental materials with saliva in ''in vitro'' tests and the influence of alloy components on bacteria (Lactobacillus casei and Streptococcus mutans). The test results show that alloys with high gold content, cobalt-based alloys, titanium, and electroplated gold are suitable for use as dental materials. (orig.)

  14. Creep Resistant Zinc Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Frank E. Goodwin

    2002-12-31

    This report covers the development of Hot Chamber Die Castable Zinc Alloys with High Creep Strengths. This project commenced in 2000, with the primary objective of developing a hot chamber zinc die-casting alloy, capable of satisfactory service at 140 C. The core objectives of the development program were to: (1) fill in missing alloy data areas and develop a more complete empirical model of the influence of alloy composition on creep strength and other selected properties, and (2) based on the results from this model, examine promising alloy composition areas, for further development and for meeting the property combination targets, with the view to designing an optimized alloy composition. The target properties identified by ILZRO for an improved creep resistant zinc die-casting alloy were identified as follows: (1) temperature capability of 1470 C; (2) creep stress of 31 MPa (4500 psi); (3) exposure time of 1000 hours; and (4) maximum creep elongation under these conditions of 1%. The project was broadly divided into three tasks: (1) Task 1--General and Modeling, covering Experimental design of a first batch of alloys, alloy preparation and characterization. (2) Task 2--Refinement and Optimization, covering Experimental design of a second batch of alloys. (3) Task 3--Creep Testing and Technology transfer, covering the finalization of testing and the transfer of technology to the Zinc industry should have at least one improved alloy result from this work.

  15. Creep Resistant Zinc Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Frank E. Goodwin

    2002-12-31

    This report covers the development of Hot Chamber Die Castable Zinc Alloys with High Creep Strengths. This project commenced in 2000, with the primary objective of developing a hot chamber zinc die-casting alloy, capable of satisfactory service at 140 C. The core objectives of the development program were to: (1) fill in missing alloy data areas and develop a more complete empirical model of the influence of alloy composition on creep strength and other selected properties, and (2) based on the results from this model, examine promising alloy composition areas, for further development and for meeting the property combination targets, with the view to designing an optimized alloy composition. The target properties identified by ILZRO for an improved creep resistant zinc die-casting alloy were identified as follows: (1) temperature capability of 1470 C; (2) creep stress of 31 MPa (4500 psi); (3) exposure time of 1000 hours; and (4) maximum creep elongation under these conditions of 1%. The project was broadly divided into three tasks: (1) Task 1--General and Modeling, covering Experimental design of a first batch of alloys, alloy preparation and characterization. (2) Task 2--Refinement and Optimization, covering Experimental design of a second batch of alloys. (3) Task 3--Creep Testing and Technology transfer, covering the finalization of testing and the transfer of technology to the Zinc industry should have at least one improved alloy result from this work.

  16. Production of heavy water

    Energy Technology Data Exchange (ETDEWEB)

    Spencer, Larry S.; Brown, Sam W.; Phillips, Michael R.

    2017-06-06

    Disclosed are methods and apparatuses for producing heavy water. In one embodiment, a catalyst is treated with high purity air or a mixture of gaseous nitrogen and oxygen with gaseous deuterium all together flowing over the catalyst to produce the heavy water. In an alternate embodiment, the deuterium is combusted to form the heavy water. In an alternate embodiment, gaseous deuterium and gaseous oxygen is flowed into a fuel cell to produce the heavy water. In various embodiments, the deuterium may be produced by a thermal decomposition and distillation process that involves heating solid lithium deuteride to form liquid lithium deuteride and then extracting the gaseous deuterium from the liquid lithium deuteride.

  17. Mechanical and thermal behaviour of U-Mo and U-Nb-Zr Alloys

    Science.gov (United States)

    Lopes, Denise Adorno; Guisard Restivo, Thomaz Augusto; Padilha, Angelo Fernando

    2013-09-01

    Nuclear fuels composed of uranium alloys in monolithic and dispersed forms are being considered for research and compact power reactors due to their density properties (greater than 15 g-U/cm3) and fast heat transfer. U-Nb-Zr and U-Mo alloys are the most promising systems for plate fuel elements owing to their broad γ-phase stability field, which shows higher ductility and isotropic behaviour, allowing extensive fabrication capability. In the present work, γ-phase stabilized U-7.5Nb-2.5Zr and U-10Mo alloys were characterized by mechanical and thermal analyses for comparison of their behaviour under deformation and heat-treatment. The results demonstrate that the alloys have substantially different properties regarding deformation, kinetics phase transformation and recovery/recrystallization. The main results show that U-Nb-Zr is superior regarding fabrication capabilities although the γ-phase is less stable than U-Mo alloys.

  18. Mechanical properties and corrosion resistance of low rigidity quaternary titanium alloy for biomedical applications

    Institute of Scientific and Technical Information of China (English)

    Han-Cheol CHOE; Viswanathan S. SAJI; Yeong-Mu KO

    2009-01-01

    Electrochemical corrosion of Ti-35Nb-5Ta-7Zr alloy fabricated by arc melting and heat treatment process was studied in 0.9% NaCl at (37±1) ℃. Phase and microstructure of the fabricated alloy were investigated using X-ray diffractometer and scanning electron microscope. Mechanical properties such as yield strength and elastic modulus of the alloy were determined by tensile test. Potentiodynamic polarization technique and impedance spectroscopy were employed to study the corrosion behavior. The results of the study were compared with those obtained for Ti-6Al-4V commercial alloy. The result of the study supports feasibility of Ti-35Nb-5Ta-7Zr alloy for implant applications.

  19. Mechanical and thermal behaviour of U–Mo and U–Nb–Zr Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Lopes, Denise Adorno [LABMAT, Centro Tecnológico da Marinha em São Paulo, Rod. Sorocaba-Iperó km 12.5, 18560-000 Iperó, SP (Brazil); Guisard Restivo, Thomaz Augusto, E-mail: guisard@dglnet.com.br [UNISO, Universidade de Sorocaba, Rod. Raposo Tavares km 92.5, 18023-000 Sorocaba, SP (Brazil); Escola Politécnica USP, Av. Prof. Mello Moraes, 2463 05508-030 São Paulo, SP (Brazil); Padilha, Angelo Fernando [Escola Politécnica USP, Av. Prof. Mello Moraes, 2463 05508-030 São Paulo, SP (Brazil)

    2013-09-15

    Nuclear fuels composed of uranium alloys in monolithic and dispersed forms are being considered for research and compact power reactors due to their density properties (greater than 15 g-U/cm{sup 3}) and fast heat transfer. U–Nb–Zr and U–Mo alloys are the most promising systems for plate fuel elements owing to their broad γ-phase stability field, which shows higher ductility and isotropic behaviour, allowing extensive fabrication capability. In the present work, γ-phase stabilized U–7.5Nb–2.5Zr and U–10Mo alloys were characterized by mechanical and thermal analyses for comparison of their behaviour under deformation and heat-treatment. The results demonstrate that the alloys have substantially different properties regarding deformation, kinetics phase transformation and recovery/recrystallization. The main results show that U–Nb–Zr is superior regarding fabrication capabilities although the γ-phase is less stable than U–Mo alloys.

  20. Development and Making of New Jewellery Palladium Based Alloys at JSC "Krastsvetmet"

    Institute of Scientific and Technical Information of China (English)

    YEFIMOV V. N.; MAMONOV S. N.; SHULGIN D. R.; YELTSIN S. I.

    2012-01-01

    Complex of research and development work aimed at implementation of jewellery palladium based alloys technology has been carried out at JSC Krastsvetmet.A range of palladium alloys jewellery fabrication has been organized.Compositions of a number of jewellery palladium alloys grade 850,900,950 and 990 have been proposed,their production and application in jewellery manufacture has been organized.To produce palladium alloys induction melting in inert atmosphere and melt pouring into a copper mould has been used.The ingots heat treatment conditions,as well as semi-finished jewelry plastic deformation parameters have been determined.

  1. Progress toward a tungsten alloy wire/high temperature alloy composite turbine blade

    Science.gov (United States)

    Ritzert, F. J.; Dreshfield, R. L.

    1992-01-01

    A tungsten alloy wire reinforced high temperature alloy composite is being developed for potential application as a hollow turbine blade for advanced rocket engine turbopumps. The W-24Re-HfC alloy wire used for these composite blades provides an excellent balance of strength and wire ductility. Preliminary fabrication, specimen design, and characterization studies were conducted by using commercially available W218 tungsten wire in place of the W-24Re-Hfc wire. Subsequently, two-ply, 50 vol pct composite panels using the W-24Re-HfC wire were fabricated. Tensile tests and metallographic studies were performed to determine the material viability. Tensile strengths of a Waspaloy matrix composite at 870 C were 90 pct of the value expected from rule-of-mixtures calculations. During processing of this Waspaloy matrix composite, a brittle phase was formed at the wire/matrix interface. Circumferential wire cracks were found in this phase. Wire coating and process evaluation efforts were performed in an attempt to solve the reaction problem. Although problems were encountered in this study, wire reinforced high temperature alloy composites continue to show promise for turbopump turbine blade material improvement.

  2. Corrosion resistance of Ti-6Al-4V and ASTM F75 alloys processed by electron beam melting

    National Research Council Canada - National Science Library

    E. Almanza; M.J. Pérez; N.A. Rodríguez; L.E. Murr

    2017-01-01

    The electron beam melting (EBM) is a useful technique for fabricating alloys that are difficult to machine and require expensive tools as well as the presence of inert atmosphere for further treatments...

  3. Hollow platinum alloy tailored counter electrodes for photovoltaic applications

    Science.gov (United States)

    Li, Pinjiang; Zhang, Yange; Fa, Wenjun; Yang, Xiaogang; Wang, Liang

    2017-08-01

    Without sacrifice of photovoltaic performances, low-platinum alloy counter electrodes (CEs) are promising in bringing down the fabrication cost of dye-sensitized solar cells (DSSCs). We present here the realization of ZnO nanostructure assisted hollow platinum-nickel (PtNi) alloy microstructure CEs with a simple hydrothermal methods and maximization of electrocatalytic behaviors by tuning Zn precursors. The maximal power conversion efficiency is up to 8.74% for the liquid-junction dye-sensitized solar cells with alloyed PtNi0.41 electrode, yielding a 37.6% cell efficiency enhancement in comparison with pristine solar cell from planar Pt electrode. Moreover, the dissolution-resistant and charge-transfer abilities toward I-/I3- redox electrolyte have also been markedly enhanced due to competitive dissolution reactions and alloying effects.

  4. Complex metallic alloys as new materials for additive manufacturing.

    Science.gov (United States)

    Kenzari, Samuel; Bonina, David; Marie Dubois, Jean; Fournée, Vincent

    2014-04-01

    Additive manufacturing processes allow freeform fabrication of the physical representation of a three-dimensional computer-aided design (CAD) data model. This area has been expanding rapidly over the last 20 years. It includes several techniques such as selective laser sintering and stereolithography. The range of materials used today is quite restricted while there is a real demand for manufacturing lighter functional parts or parts with improved functional properties. In this article, we summarize recent work performed in this field, introducing new composite materials containing complex metallic alloys. These are mainly Al-based quasicrystalline alloys whose properties differ from those of conventional alloys. The use of these materials allows us to produce light-weight parts consisting of either metal-matrix composites or of polymer-matrix composites with improved properties. Functional parts using these alloys are now commercialized.

  5. Thermomechanical characterization of Ni-rich NiTi fabricated by selective laser melting

    Science.gov (United States)

    Saedi, Soheil; Sadi Turabi, Ali; Taheri Andani, Mohsen; Haberland, Christoph; Elahinia, Mohammad; Karaca, Haluk

    2016-03-01

    This study presents the shape memory behavior of as-fabricated and solution annealed Ni50.8Ti49.2 alloys fabricated using the selective laser melting (SLM) technique. Results were compared to the initial ingot that was used to fabricate powders. Optical microscopy was employed to reveal the microstructure. The shape memory effect under constant compressive stress and isothermal compressive stress cycling tests were utilized to investigate the shape memory characteristics of the initial ingot and fabricated alloys. It was revealed that the SLM method and post heat treatments can be used to tailor the microstructure and shape memory response. Partial superelasticity was observed after the SLM process. Solutionizing the fabricated samples increased the strength and improved the superelasticity but slightly decreased the recoverable strain.

  6. Novel magnetic wire fabrication process by way of nanoimprint lithography for current induced magnetization switching

    Directory of Open Access Journals (Sweden)

    Tsukasa Asari

    2017-05-01

    Full Text Available Nanoimprint lithography (NIL is an effective method to fabricate nanowire because it does not need expensive systems and this process is easier than conventional processes. In this letter, we report the Current Induced Magnetization Switching (CIMS in perpendicularly magnetized Tb-Co alloy nanowire fabricated by NIL. The CIMS in Tb-Co alloy wire was observed by using current pulse under in-plane external magnetic field (HL. We successfully observed the CIMS in Tb-Co wire fabricated by NIL. Additionally, we found that the critical current density (Jc for the CIMS in the Tb-Co wire fabricated by NIL is 4 times smaller than that fabricated by conventional lift-off process under HL = 200Oe. These results indicate that the NIL is effective method for the CIMS.

  7. On the mechanical properties of TiNb based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Guo, Y. [SIMAP-CNRS, Institut Polytechnique de Grenoble, BP 75, St. Martin d’Hères 38402 (France); Georgarakis, K. [WPI Advanced Institute for Materials Research, Tohoku University, Sendai (Japan); SIMAP-CNRS, Institut Polytechnique de Grenoble, BP 75, St. Martin d’Hères 38402 (France); Yokoyama, Y. [WPI Advanced Institute for Materials Research, Tohoku University, Sendai (Japan); Yavari, A.