WorldWideScience

Sample records for heated steam generators

  1. Control system for fluid heated steam generator

    Science.gov (United States)

    Boland, J.F.; Koenig, J.F.

    1984-05-29

    A control system for controlling the location of the nucleate-boiling region in a fluid heated steam generator comprises means for measuring the temperature gradient (change in temperature per unit length) of the heating fluid along the steam generator; means for determining a control variable in accordance with a predetermined function of temperature gradients and for generating a control signal in response thereto; and means for adjusting the feedwater flow rate in accordance with the control signal.

  2. Heat exchanger, particularly liquid sodium heated steam generator

    International Nuclear Information System (INIS)

    Robin, Marcel; Tillequin, Jean.

    1977-01-01

    This invention relates to a liquid sodium heated steam generator the characteristic of which is an annular distribution chamber fed by two independent and diametrically opposed manifolds on a common horizontal axis, issuing respectively into two adjacent compartments made in the chambers on both sides of a vertical transversal partition containing the axis of the casing and extending perpendicularly to the manifolds, each compartment being itself divided into a number of adjacent sectors marked by folded metal sheets fixed to the distributor and shaped so as to present in pairs and with the chamber opposite the manifold issuing into a compartment two independent ducts for distributing the sodium flow [fr

  3. Vapor generator steam drum spray heat

    International Nuclear Information System (INIS)

    Fasnacht, F.A. Jr.

    1978-01-01

    A typical embodiment of the invention provides a combination feedwater and cooldown water spray head that is centrally disposed in the lower portion of a nuclear power plant steam drum. This structure not only discharges the feedwater in the hottest part of the steam drum, but also increases the time required for the feedwater to reach the steam drum shell, thereby further increasing the feedwater temperature before it contacts the shell surface, thus reducing thermal shock to the steam drum structure

  4. Mechanical design of a sodium heated steam generator

    International Nuclear Information System (INIS)

    Chetal, S.C.

    1975-01-01

    FBTR steam generator is a once through type unit consisting of four 12.5 MW thermal modules generating a total of 74 tons per hour of steam at 125 bar and 480 0 C. This paper outlines the mechanical design of such type of steam generator with emphasis on special design problems associated with this type of sodium to water steam heat exchanger, namely, thermal cycling of transition zone where nucleate boiling changes over to film boiling, application of pressure vessel design criteria for transient pressures, thermal stress evaluation resulting from differential expansion between shell and tube in this typical configuration, sodium headers support design, thermal sleeve, design, thermal shock analysis in thick tubes, thermal stress resulting from stratification and stability of expansion bends against vibration. Some of the possible design changes for the future large size steam generator are outlined. (author)

  5. Stress analysis of HTR-10 steam generator heat exchanging tubes

    International Nuclear Information System (INIS)

    Dong Jianling; Zhang Xiaohang; Yin Dejian; Fu Jiyang

    2001-01-01

    Steam Generator (SG) heat exchanging tubes of 10 MW High Temperature Gas Cooled Reactor (HTR-10) are protective screens between the primary loop of helium with radioactivity and the secondary loop of feeding water and steam without radioactivity. Water and steam will enter into the primary loop when rupture of the heat exchanging tubes occurs, which lead to increase of the primary loop pressure and discharge of radioactive materials. Therefore it is important to guarantee the integrity of the tubes. The tube structure is spiral tube with small bending radius, which make it impossible to test with volumetric in-service detection. For such kind of spiral tube, using LBB concept to guarantee the integrity of the tubes is an important option. The author conducts stress analysis and calculation of HTR-10 SG heat exchanging tubes using the FEM code of piping stress analysis, PIPESTRESS. The maximum stress and the dangerous positions are obtained

  6. Modelling of steam condensation in the primary flow channel of a gas-heated steam generator

    International Nuclear Information System (INIS)

    Kawamura, H.; Meister, G.

    1982-10-01

    A new simulation code has been developed for the analysis of steam ingress accidents in high temperatures reactors which evaluates the heat transfer in a steam generator headed by a mixture of helium and water steam. Special emphasis is laid on the analysis of steam condensation in the primary circuit of the steam generator. The code takes wall and bulk condensation into account. A new method is proposed to describe the entrainment of water droplets in the primary gas flow. Some typical results are given. Steam condensation in the primary channel may have a significant effect on temperature distributions. The effect on the heat transferred by the steam generator, however, is found to be not so prominent as might be expected. The reason is discussed. A simplified code will also be described, which gives results with reasonable accuracy within much shorter execution times. This code may be used as a program module in a program simulating the total primary circuit of a high temperature reactor. (orig.) [de

  7. Glas generator for the steam gasification of coal with nuclear generated heat

    International Nuclear Information System (INIS)

    Buchner, G.

    1980-01-01

    The use of heat from a High Temperature Reactor (HTR) for the steam gasification of coal saves coal, which otherwise is burnt to generate the necessary reaction heat. The gas generator for this process, a horizontal pressure vessel, contains a fluidized bed of coal and steam. An ''immersion-heater'' type of heat exchanger introduces the nuclear generated heat to the process. Some special design problems of this gasifier are presented. Reference is made to the present state of development of the steam gasification process with heat from high temperature reactors. (author)

  8. Future aspects for liquid metal heated steam generators

    International Nuclear Information System (INIS)

    Jansing, W.; Ratzel, W.; Vinzens, K.

    1975-01-01

    The present status of steam generators is shown. The experience gained until now is expressed in form of basic points. The most important design criteria for steam generator systems are outlined. On the basis of these design criteria, two possible steam generator concepts are shown. Costs in relationship to the repair concepts of two modular steam generators (thermal output 156 and 625 MW) and a pool design of 625 MW are compared. (author)

  9. Future aspects for liquid metal heated steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Jansing, W; Ratzel, W; Vinzens, K

    1975-07-01

    The present status of steam generators is shown. The experience gained until now is expressed in form of basic points. The most important design criteria for steam generator systems are outlined. On the basis of these design criteria, two possible steam generator concepts are shown. Costs in relationship to the repair concepts of two modular steam generators (thermal output 156 and 625 MW) and a pool design of 625 MW are compared. (author)

  10. Diagnostic system of steam generator, especially molten metal heated steam generator

    International Nuclear Information System (INIS)

    Matal, O.; Martoch, J.

    1986-01-01

    A diagnostic system is described and graphically represented consisting of a leak detector, a medium analyzer and sensors placed on the piping connected to the indication sections of both tube plates. The advantage of the designed system consists in the possibility of detecting tube failure immediately on leak formation, especially in generators with duplex tubes. This shortens the period of steam generator shutdown for repair and reduces power losses. The design also allows to make periodical leak tests during planned steam generator shutdowns. (A.K.)

  11. Steam generator

    International Nuclear Information System (INIS)

    Fenet, J.-C.

    1980-01-01

    Steam generator particularly intended for use in the coolant system of a pressurized water reactor for vaporizing a secondary liquid, generally water, by the primary cooling liquid of the reactor and comprising special arrangements for drying the steam before it leaves the generator [fr

  12. Accident alarm equipment for steam generator, especially liquid sodium heated steam generator

    International Nuclear Information System (INIS)

    Matal, O.; Jung, J.; Banovec, J.

    1982-01-01

    The alarm equipment consists of a system of sensors mounted onto the steam generator and its accessories. Each of the sensors is used for a different accident characteristic, such as the flow of sodium, the acoustic spectrum, the concentration of hydrogen in sodium. The system of sensors is connected to the common accident alarm system. The equipment will not issue the alarm signal if it receives a message from only one sensor, only when the message is confirmed from other sensors. This excludes false alarm. (M.D.)

  13. Composite electric generator equipped with steam generator for heating reactor coolant

    International Nuclear Information System (INIS)

    Watabe, Masaharu; Soman, Yoshindo; Kawanishi, Kohei; Ota, Masato.

    1997-01-01

    The present invention concerns a composite electric generator having coolants, as a heating source, of a PWR type reactor or a thermonuclear reactor. An electric generator driving gas turbine is disposed, and a superheater using a high temperature exhaust gas of the gas turbine as a heating source is disposed, and main steams are superheated by the superheater to elevate the temperature at the inlet of the turbine. This can increase the electric generation capacity as well as increase the electric generation efficiency. In addition, since the humidity in the vicinity of the exit of the steam turbine is reduced, occurrence of loss and erosion can be suppressed. When cooling water of the thermonuclear reactor is used, the electric power generated by the electric generator driven by the gas turbine can be used upon start of the thermonuclear reactor, and it is not necessary to dispose a large scaled special power source in the vicinity, which is efficient. (N.H.)

  14. Qualification of Alloy 800 for sodium heated steam generators

    International Nuclear Information System (INIS)

    Duke, J.M.; Sessions, C.E.; Ray, W.E.

    1976-01-01

    A reference specification of Alloy 800 for use in LMFBR steam generators is defined considering waterside corrosion, weldability and mechanical properties. Additional mechanical test data are being generated to support ASME Code acceptance. Candidate weld filler metals were assessed for use in subsequent weld process development. Progress on resolving technical concerns related to the role of tertiary creep identified the impact of test conditions and gamma prime strengthening in determining the creep behavior of Alloy 800

  15. Thermodynamic analysis of heat recovery steam generator in combined cycle power plant

    Directory of Open Access Journals (Sweden)

    Ravi Kumar Naradasu

    2007-01-01

    Full Text Available Combined cycle power plants play an important role in the present energy sector. The main challenge in designing a combined cycle power plant is proper utilization of gas turbine exhaust heat in the steam cycle in order to achieve optimum steam turbine output. Most of the combined cycle developers focused on the gas turbine output and neglected the role of the heat recovery steam generator which strongly affects the overall performance of the combined cycle power plant. The present paper is aimed at optimal utilization of the flue gas recovery heat with different heat recovery steam generator configurations of single pressure and dual pressure. The combined cycle efficiency with different heat recovery steam generator configurations have been analyzed parametrically by using first law and second law of thermodynamics. It is observed that in the dual cycle high pressure steam turbine pressure must be high and low pressure steam turbine pressure must be low for better heat recovery from heat recovery steam generator.

  16. Heat transfer efficient thermal energy storage for steam generation

    International Nuclear Information System (INIS)

    Adinberg, R.; Zvegilsky, D.; Epstein, M.

    2010-01-01

    A novel reflux heat transfer storage (RHTS) concept for producing high-temperature superheated steam in the temperature range 350-400 deg. C was developed and tested. The thermal storage medium is a metallic substance, Zinc-Tin alloy, which serves as the phase change material (PCM). A high-temperature heat transfer fluid (HTF) is added to the storage medium in order to enhance heat exchange within the storage system, which comprises PCM units and the associated heat exchangers serving for charging and discharging the storage. The applied heat transfer mechanism is based on the HTF reflux created by a combined evaporation-condensation process. It was shown that a PCM with a fraction of 70 wt.% Zn in the alloy (Zn70Sn30) is optimal to attain a storage temperature of 370 deg. C, provided the heat source such as solar-produced steam or solar-heated synthetic oil has a temperature of about 400 deg. C (typical for the parabolic troughs technology). This PCM melts gradually between temperatures 200 and 370 deg. C preserving the latent heat of fusion, mainly of the Zn-component, that later, at the stage of heat discharge, will be available for producing steam. The thermal storage concept was experimentally studied using a lab scale apparatus that enabled investigating of storage materials (the PCM-HTF system) simultaneously with carrying out thermal performance measurements and observing heat transfer effects occurring in the system. The tests produced satisfactory results in terms of thermal stability and compatibility of the utilized storage materials, alloy Zn70Sn30 and the eutectic mixture of biphenyl and diphenyl oxide, up to a working temperature of 400 deg. C. Optional schemes for integrating the developed thermal storage into a solar thermal electric plant are discussed and evaluated considering a pilot scale solar plant with thermal power output of 12 MW. The storage should enable uninterrupted operation of solar thermal electric systems during additional hours

  17. Analysis of Decay Heat Removal by Natural Convection in LMR with a Combined Steam Generator

    International Nuclear Information System (INIS)

    Kim, Eui Kwang; Eoh, Jae Hyuk; Han, Ji Woong; Lee, Tae Ho

    2011-01-01

    Liquid metal reactors (LMRs) conventionally employ an intermediate heat transport system (IHTS) to protect the nuclear core during a sodium-water reaction (SWR) event. However these SWR-related components increase plant construction costs. In order to eliminate the need for an IHTS, a combined steam generator, which is an integrated heat exchanger of a steam generator and intermediate heat exchanger (IHX), was proposed by the Korea Atomic Energy Research Institute (KAERI). The objective of this work is to analyze the natural circulation heat removal capability of the rector system using a combined steam generator. As a means of decay heat removal, a normal heat transport path is composed of a primary sodium system, intermediate lead-bismuth circuit combined with SG and steam/water system. This paper presents the results of the possible temperature and natural circulation flows in all circuits during a steady state for a given reactor power level varied as a function of time

  18. Main results of assessing integrity of RNPP-3 steam generator heat exchange tubes in accident management

    International Nuclear Information System (INIS)

    Shugajlo, Al-j P.; Mustafin, M.A.; Shugajlo, Al-r P.; Ryzhov, D.I.; Zhabin, O.I.

    2017-01-01

    Tubes integrity evaluation under accident conditions considering drain of SG and current technical state of steam exchange tubes is an important question regarding SG long-term operation and improvement of accident management strategy.The main investigation results prepared for heat exchange surface of RNPP-3 steam generator are presented in this research aimed at assessing integrity of heat exchange tubes under accident conditions, which lead to full or partial drain of heat exchange surface, in particular during station blackout.

  19. Dryout in sodium-heated helically-coiled steam generator tubes

    International Nuclear Information System (INIS)

    Tomita, Y.; Kosugi, T.; Kubota, J.; Nakajima, K.; Tsuchiya, T.

    1984-01-01

    Experimental research on the dryout phenomenon in sodium heated, helically coiled steam generator tubes was carried out. The fluctuation of the tube wall temperature caused by dryout was measured with thermocouples installed in the center of the tube wall. Empirical correlations of dryout quality were developed as functions of critical heat flux, water mass velocity and saturation pressure. These correlations confirmed that the design criterion of the MONJU steam generator was reasonable. (author)

  20. MHTGR steam generator on-line heat balance, instrumentation and function

    International Nuclear Information System (INIS)

    Klapka, R.E.; Howard, W.W.; Etzel, K.T.; Basol, M.; Karim, N.U.

    1991-09-01

    Instrumentation is used to measure the Modular High Temperature Gas-Cooled Reactor (MHTGR) steam generator dissimilar metal weld temperature during start-up testing. Additional instrumentation is used to determine an on-line heat balance which is maintained during the 40 year module life. In the process of calibrating the on-line heat balance, the helium flow is adjusted to yield the optimum boiling level in the steam generator relative to the dissimilar metal weld. After calibration is complete the weld temperature measurement is non longer required. The reduced boiling level range results in less restrictive steam generator design constraints

  1. Specification of steam generator, condenser and regenerative heat exchanger materials for nuclear applications

    International Nuclear Information System (INIS)

    Jovasevic, J.V.; Stefanovic, V.M.; Spasic, Z.LJ.

    1977-01-01

    The basic standards specifications of materials for nuclear applications are selected. Seamless Ni-Cr-Fe alloy Tubes (Inconel-600) for steam generators, condensers and other heat exchangers can be employed instead of austenitic stainless steal or copper alloys tubes; supplementary requirements for these materials are given. Specifications of Ni-Cr-Fe alloy plate, sheet and strip for steam generator lower sub-assembly, U-bend seamless copper-alloy tubes for heat exchanger and condensers are also presented. At the end, steam generator channel head material is proposed in the specification for carbon-steel castings suitable for welding

  2. Steam generator concept of a small HTR for reheating and for removal of the residual heat

    Energy Technology Data Exchange (ETDEWEB)

    Singh, J; Barnert, H; Hohn, H; Mondry, M [Institut fuer Reaktorenentwicklung, Kernforschungsanlage Juelich GmbH, Juelich (Germany)

    1988-07-01

    The steam generator of a small HTR is arranged above the core in an in line design of the primary loop, thereby helium flows upwards. Water flows downwards in the steam generator to realize cross flow. To achieve stable evaporation conditions during part load operation it is desired to realize upward evaporation in the steam generator. Moreover if the steam generator is also used as a heat sink for removal of residual heat, this desire of upwards evaporation becomes more imperative. It is possible to realize the design of steam generator with upwards evaporation by arranging a hot gas duct in its central region, so that hot helium can flow upwards through it. Therefore helium enters the steam generator from the top and flows downwards and water upwards. In the presented design, a heat exchanger is arranged in the central region of the steam generator instead of a hot gas duct. Hot helium of 750 deg. C flows upwards in this heat exchanger and thereby cools down to the temperature of about 700 deg. C before it enters the bundle of the steam generator at the top. Through an intermediate loop this heat is transferred outside the primary loop, where in an extra heat exchanger live steam is reheated to improve the thermal efficiency of the plant. This intermediate loop works on the basis of forced convection and transfer about 25 MW for reheating. During the shutdown operation of the reactor, this heat exchanger in the central region of the steam generator serves as a heat sink for removal of the residual heat through natural convection in the primary loop. At the same time it is further possible, that intermediate loop also works on the basis of natural convection, because during shutdown operation only a very small amount of heat has to be removed and moreover the outside heat exchanger can be arranged much higher above the central heat exchanger to get favourable conditions for the natural convection. Some of the highlights of the central heat exchanger are: coaxial

  3. IAEA Technical Meeting on Innovative Heat Exchanger and Steam Generator Designs for Fast Reactors. Working Material

    International Nuclear Information System (INIS)

    2011-01-01

    The IAEA, within the framework of its Nuclear Energy Department’s Technical Working Group on Fast Reactors (TWG-FR), assists Member States activities in fast reactors technology development areas by providing an umbrella for information exchange [topical Technical Meetings (TMs), Workshops and large Conferences] and collaborative R&D [Coordinated Research Projects (CRPs)]. The Technical meeting on “Innovative Heat Exchanger and Steam Generator Designs for Fast Reactors” was held from 21 – 22 December 2011 in Vienna, addressing Member States’ expressed needs of information exchange in the field of advanced fast reactor design features, with particular attention to innovative heat exchangers and steam generators. The Objective of the TM is to provide a global forum for in-depth information exchange and discussion on the most advanced concepts of heat exchangers and steam generators for fast reactors. More specifically, the objectives are: · Review of the status of advanced fast reactor development activities with special emphasis on design and performance of heat exchangers and steam generators; · Discuss requirements for innovative heat exchangers and steam generators; · Present results of studies and conceptual designs for innovative heat exchangers and steam generators; · Provide recommendations for international collaboration under the IAEA aegis. The meeting agenda of the meeting is in Annex I

  4. Steam generators

    International Nuclear Information System (INIS)

    Hayden, R.L.J.

    1979-01-01

    Steam generators for nuclear reactors are designed so that deposition of solids on the surface of the inlet side of the tubesheet or the inlet header with the consequent danger of corrosion and eventual tube failure is obviated or substantially reduced. (U.K.)

  5. Dynamic study of steam generation from low-grade waste heat in a zeolite–water adsorption heat pump

    International Nuclear Information System (INIS)

    Xue, Bing; Meng, Xiangrui; Wei, Xinli; Nakaso, Koichi; Fukai, Jun

    2015-01-01

    A novel zeolite–water adsorption heat pump system based on a direct-contact heat exchange method to generate steam from low-grade waste gas and water has been proposed and examined experimentally. Superheated steam (200 °C, 0.1 MPa) is generated from hot water (70–80 °C) and dry air (100–130 °C). A dynamic model for steam generation process is developed to describe local mass and heat transfer. This model features a three-phase calculation and a moving water–gas interface. The calculations are carried out in the zeolite–water and zeolite–gas regions. Model outputs are compared with experimental results for validation. The thermal response inside the reactor and mass of steam generated is well predicted. Numerical results show that preheat process with low-temperature steam is an effective method to achieve local equilibrium quickly, thus generation process is enhanced by prolonging the time and increasing mass of the generated steam. Besides, high-pressure steam generation up to 0.5 MPa is possible from the validated dynamic model. Future work could be emphasized on enhancing high-pressure steam generation with preheat process or mass recovery operation

  6. Theoretical study on a multivariate feedback control of a sodium-heated steam generator

    International Nuclear Information System (INIS)

    Takahashi, R.; Maruyama, Y.; Oikawa, T.

    1984-01-01

    This paper applies the connection of a multivariate feedback controller with a state estimator to a 1-MW sodium-heated steam generator for LMFBR theoretically, to obtain a control strategy which emphasizes, from the view point of safety and availability of the FBR plant, that a superheat of 30 0 C should be required for the evaporator steam. This involves a trial to study the feasibility for the estimation of such an inaccessible variable as the dry-out location of tubes and utilize the state estimate to design a feedback controller of steam generators. The Kalman filter tested was found to generate reasonable estimates of the transient process variables of the steam generator and can provide a major advantage of regulating steam condition of the system even in the presence of contamination by a rather high level of measurement noise in the view point of economic uses of micro- and/or minicomputers. (orig.)

  7. Heat transfer characteristics of horizontal steam generators under natural circulation conditions

    International Nuclear Information System (INIS)

    Hyvaerinen, J.

    1996-01-01

    This paper deals with the heat transfer characteristics of horizontal steam generators, particularly under natural circulation (decay heat removal) conditions on the primary side. Special emphasis is on the inherent features of horizontal steam generator behaviour. A mathematical model of the horizontal steam generator primary side is developed and qualitative results are obtained analytically. A computer code, called HSG, is developed to solve the model numerically, and its predictions are compared with experimental data. The code is employed to obtain for VVER 440 steam generators quantitative results concerning the dependence of primary-to-secondary heat transfer efficiency on the primary side flow rate, temperature and secondary level. It turns out that the depletion of the secondary inventory leads to an inherent limitation of the decay energy removal in VVER steam generators. The limitation arises as a consequence of the steam generator tube bundle geometry. As an example, it is shown that the grace period associated with pressurizer safety valve opening during a station black-out is 2 1/2-3 hours instead of the 5-6 hours reported in several earlier studies. (However, the change in core heat-up timing is much less-about 1 h at most.) The heat transfer limitation explains the fact that, in the Greifswald VVER 440 station black-out accident in 1975, the steam generators never boiled dry. In addition, the stability of single-phase natural circulation is discussed and insights on the modelling of horizontal steam generators with general-purpose thermal-hydraulic system codes are also presented. (orig.)

  8. A heat transfer study for vertical straight-tube steam generators heated by liquid metal

    International Nuclear Information System (INIS)

    Valette, M.

    1984-04-01

    A single-tube mockup of a vertical straight-tube steam generator heated by sodium-potassium alloy NaK was submitted to thermal and hydraulic testing in conditions representative of fast breeder reactor operation. The mockup consisted of a 10mm I.D. ferritic steel heat exchange tube centered inside a cylindrical stainless steel shell. The complete assembly was 20.9 meters long. Water flowed upward inside the exchange tube, and NaK flowed downward in the annular gap between the tube and the shell. The steam outlet pressure ranged from 90 to 195 bars, while the liquid metal temperature at the mockup inlet was between 480 and 580 0 C. The water flowrate in the tube ranged from 153 to 2460 kg.m -2 .s -1 . During the tests the fluid inlet and outlet temperatures, flowrate and pressures were measured, as was the NaK temperature profile over the full length of the device. The test results were subsequently compared with heat exchange and pressure drop values calculated using the standard formulas for straight-tube heat exchangers. The heat exchange coefficients predicted by these correlations in the boiling zone were found to be largely overestimated, while the calculated pressure drop values proved satisfactory. A set of modified correlations is proposed to account for the observed phenomena, and for use in designing commercial units, provided the sodium flow in the tube bundle is adequately distributed

  9. Effect of heat transfer tube leak on dynamic characteristic of steam generator

    International Nuclear Information System (INIS)

    Sun Baozhi; Shi Jianxin; Li Na; Zheng Lusong; Liu Shanghua; Lei Yu

    2015-01-01

    Taking the steam generator of Daya Bay Nuclear Power Station as the research object, one-dimensional dynamic model of the steam generator based on drift flux theory and leak model of heat transfer tube were established. Steady simulation of steam generator under different conditions was carried out. Based on verifying the drift flux model and leak model of heat transfer tube, the effect of leak location and flow rate under different conditions on steam generator's key parameters was studied. The results show that the drift flux model and leak model can reflect the law of key parameter change accurately such as vapor mass fraction and steam pressure under different leak cases. The variation of the parameters is most apparent when the leak is at the entrance of boiling section and vapor mass fraction varies from 0.261 to 0.163 when leakage accounts for 5% of coolant flow rate. The successful prediction of the effect of heat transfer tube leak on dynamic characteristics of the steam generator based on drift flux theory supplies some references for monitoring and taking precautionary measures to prevent heat transfer tube leak accident. (authors)

  10. Condition monitoring of steam generator by estimating the overall heat transfer coefficient

    International Nuclear Information System (INIS)

    Furusawa, Hiroaki; Gofuku, Akio

    2013-01-01

    This study develops a technique for monitoring in on-line the state of the steam generator of the fast-breeder reactor (FBR) “Monju”. Because the FBR uses liquid sodium as coolant, it is necessary to handle liquid sodium with caution due to its chemical characteristics. The steam generator generates steam by the heat of secondary sodium coolant. The sodium-water reaction may happen if a pinhole or crack occurs at the thin metal tube wall that separates the secondary sodium coolant and water/steam. Therefore, it is very important to detect an anomaly of the wall of heat transfer tubes at an early stage. This study aims at developing an on-line condition monitoring technique of the steam generator by estimating overall heat transfer coefficient from process signals. This paper describes simplified mathematical models of superheater and evaporator to estimate the overall heat transfer coefficient and a technique to diagnose the state of the steam generator. The applicability of the technique is confirmed by several estimations using simulated process signals with artificial noises. The results of the estimations show that the developed technique can detect the occurrence of an anomaly. (author)

  11. Steam generation device with heat exchange between a liquid metal coolant and the feedwater

    International Nuclear Information System (INIS)

    Malaval, C.

    1983-01-01

    The invention is particularly applicable to a liquid metal fast breeder reactor plant, the liquid metal being sodium. The steam generation device is described in detail, it allows to get an upper liquid metal level without turbulence and an easier passage for the shock wave towards the steam generator up to the liquid metal level without being laterally reflected back to the intermediate heat exchangers [fr

  12. Steam generator design for solar towers using solar salt as heat transfer fluid

    Science.gov (United States)

    González-Gómez, Pedro Ángel; Petrakopoulou, Fontina; Briongos, Javier Villa; Santana, Domingo

    2017-06-01

    Since the operation of a concentrating solar power plant depends on the intermittent character of solar energy, the steam generator is subject to daily start-ups, stops and load variations. Faster start-up and load changes increase the plant flexibility and the daily energy production. However, it involves high thermal stresses on thick-walled components. Continuous operational conditions may eventually lead to a material failure. For these reasons, it is important to evaluate the transient behavior of the proposed designs in order to assure the reliability. The aim of this work is to analyze different steam generator designs for solar power tower plants using molten salt as heat transfer fluid. A conceptual steam generator design is proposed and associated heat transfer areas and steam drum size are calculated. Then, dynamic models for the main parts of the steam generator are developed to represent its transient performance. A temperature change rate that ensures safe hot start-up conditions is studied for the molten salt. The thermal stress evolution on the steam drum is calculated as key component of the steam generator.

  13. Method and apparatus for enhanced heat recovery from steam generators and water heaters

    Science.gov (United States)

    Knight, Richard A.; Rabovitser, Iosif K.; Wang, Dexin

    2006-06-27

    A heating system having a steam generator or water heater, at least one economizer, at least one condenser and at least one oxidant heater arranged in a manner so as to reduce the temperature and humidity of the exhaust gas (flue gas) stream and recover a major portion of the associated sensible and latent heat. The recovered heat is returned to the steam generator or water heater so as to increase the quantity of steam generated or water heated per quantity of fuel consumed. In addition, a portion of the water vapor produced by combustion of fuel is reclaimed for use as feed water, thereby reducing the make-up water requirement for the system.

  14. Device for starting a steam generator by heating sodium in a reactor

    International Nuclear Information System (INIS)

    Nakano, Hisao.

    1975-01-01

    Object: To enhance cooperation between ventilation and steam conditions of turbine and ventilation condition relative to a superheater at the time of starting a plant using a fast breeder, and to enhance safety with respect to failure of heat transmission tubes at the time of start. Structure: In a device in which steam generated in an evaporator is fed to a high pressure turbine through a super-heater and an outlet steam of high pressure turbine is reheated by means of a re-heater and fed into a turbine on the side of low pressure to drive the turbine for power generation, opening and closing valves are mounted on outlet and inlet pipes, respectively, of the heat transmission pipe in the super heater, said outlet and inlet pipes being connected by a bypass pipe. Upstream side of the opening and closing valve on the inlet pipe and the downstream side of the opening and closing valve on the outlet pipe and connected by a bypass pipe in the re-heater and said bypass pipe in the re-heater is provided with a steam heat exchanger to be heated by steam in the outlet of the superheater, and a steam line in an auxiliary boiler is connected to the side of re-heater from the opening and closing valve on the heat transmission pipe in the re-heater. (Hanada, M.)

  15. Tritium permeation through helium-heated steam generators of ceramic breeder blankets for DEMO

    International Nuclear Information System (INIS)

    Fuetterer, M.A.; Raepsaet, X.; Proust, E.

    1994-01-01

    The specifications of permeation barriers, tritium recovery process maintaining a very low tritium activity in the coolant, and control of the coolant chemistry, required the evaluation of the tritium losses through the steam generators and include the definition of its operating conditions by thermodynamic cycle calculations and its thermal-hydraulic design. For both tasks specific computer tools were developed. The obtained geometry, surface area, and temperature profiles along the heat exchanger tubes were then used to estimate the daily tritium permeation into the steam cycle. Steam oxidized Incoloy 800 austenitic stainless steel was identified as the best suited existing material; in nominal steady-state operation, the tritium escape into the steam cycle could be restricted to less than 10 Ci/d. Tritium permeation during temperature and pressure transients in the steam generator (destruction and possible self-healing of the permeation barrier) is identified to bear a large tritium release potential. Solutions are proposed. (from authors). 4 figs., 1 tab

  16. Tritium permeation through helium-heated steam generators of ceramic breeder blankets for DEMO

    Energy Technology Data Exchange (ETDEWEB)

    Fuetterer, M A; Raepsaet, X; Proust, E

    1994-12-31

    The specifications of permeation barriers, tritium recovery process maintaining a very low tritium activity in the coolant, and control of the coolant chemistry, required the evaluation of the tritium losses through the steam generators and include the definition of its operating conditions by thermodynamic cycle calculations and its thermal-hydraulic design. For both tasks specific computer tools were developed. The obtained geometry, surface area, and temperature profiles along the heat exchanger tubes were then used to estimate the daily tritium permeation into the steam cycle. Steam oxidized Incoloy 800 austenitic stainless steel was identified as the best suited existing material; in nominal steady-state operation, the tritium escape into the steam cycle could be restricted to less than 10 Ci/d. Tritium permeation during temperature and pressure transients in the steam generator (destruction and possible self-healing of the permeation barrier) is identified to bear a large tritium release potential. Solutions are proposed. (from authors). 4 figs., 1 tab.

  17. Physical limits on steam generation by radioactive decay heat

    International Nuclear Information System (INIS)

    Chesnut, D.A.

    1991-12-01

    This report briefly discusses the possibilities that flood water contacting the hot radioactive waste and rock at Yucca Mountain could produce enough steam to lift the top of the mountain off the repository

  18. Steam generators and waste heat boilers for process and plant engineers

    CERN Document Server

    Ganapathy, V

    2014-01-01

    Incorporates Worked-Out Real-World ProblemsSteam Generators and Waste Heat Boilers: For Process and Plant Engineers focuses on the thermal design and performance aspects of steam generators, HRSGs and fire tube, water tube waste heat boilers including air heaters, and condensing economizers. Over 120 real-life problems are fully worked out which will help plant engineers in evaluating new boilers or making modifications to existing boiler components without assistance from boiler suppliers. The book examines recent trends and developments in boiler design and technology and presents novel idea

  19. Proceedings of the third international steam generator and heat exchanger conference

    International Nuclear Information System (INIS)

    1998-01-01

    The Third International Steam Generator and Heat Exchanger conference had the objective to present the state of knowledge of steam generator performance and life management, and also heat exchanger technology. As this conference followed on from the previous conferences held in Toronto in 1990 and 1994, the emphasis was on recent developments, particularly those of the last 4 years. The conference provided an opportunity to operators, designers and researchers in the field of steam generation associated with electricity generation by nuclear energy to present their findings and exchange ideas. The conference endeavoured to do this over the widest possible range of subject areas, including: general operating experience, life management and fitness for service strategies, maintenance and inspection, thermalhydraulics, vibration, fretting and fatigue, materials, chemistry and corrosion and the regulatory issues

  20. Proceedings of the third international steam generator and heat exchanger conference

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-07-01

    The Third International Steam Generator and Heat Exchanger conference had the objective to present the state of knowledge of steam generator performance and life management, and also heat exchanger technology. As this conference followed on from the previous conferences held in Toronto in 1990 and 1994, the emphasis was on recent developments, particularly those of the last 4 years. The conference provided an opportunity to operators, designers and researchers in the field of steam generation associated with electricity generation by nuclear energy to present their findings and exchange ideas. The conference endeavoured to do this over the widest possible range of subject areas,including: general operating experience, life management and fitness for service strategies, maintenance and inspection, thermalhydraulics, vibration, fretting and fatigue, materials, chemistry and corrosion and the regulatory issues.

  1. Steady-state heat transfer in an inverted U-tube steam generator

    International Nuclear Information System (INIS)

    Boucher, T.J.

    1987-01-01

    Experimental results are presented involving U-tube steam generator tube bundle local heat transfer and fluid conditions during stead-state, full-power operations performed at high temperatures and pressures with conditions typical of a pressurized water reactor (15.0 MPa primary pressure, 600 K steam generator inlet plenum fluid temperatures, 6.2 MPa secondary pressure). The Semiscale (MOD-2C facility represents the state-of-the-art in measurement of tube local heat transfer data and average tube bundle secondary fluid density at several elevations, which allows an estimate of the axial heat transfer and void distributions during steady-state and transient operations. The method of heat transfer data reduction is presented and the heat flux, secondary convective heat transfer coefficient, and void fraction distributions are quantified for steady-state, full-power operations

  2. Numerical investigation of passive heat removal system via steam generator in VVER 1200

    International Nuclear Information System (INIS)

    Dinh Anh Tuan; Duong Thanh Tung; Tran Chi Thanh; Nguyen Van Thai

    2015-01-01

    Passive heat removal system (PHRS) via Steam Generator is an important part in VVER design. In case of Design Basic Accidents such as blackout, failure of feed water supply to steam generator or coolant leakage with failure of emergency core cooling at high pressure. PHRS is designed to remove the residual heat from reactor core through steam generator to heat exchanger which is placed outside reactor vessel. In order to evaluate the passive system, a numerical investigation using a CFD code is performed. However, PHRS has complex geometry for using CFD simulation. Thus, RELAP5 is applied to provide the wall heat flux of tube in the heat exchanger tank. The natural convection in the heat exchanger tank is investigated in this report. Numerical results show temperature and velocity distribution in the heat exchanger tank are calculated with different wall heat flux corresponding to various transient conditions. The calculated results contribute to the capacity analysis of passive heat removal system and giving valuable information for safe operation of VVER 1200. (author)

  3. Liquid metal steam generator

    International Nuclear Information System (INIS)

    Wolowodiuk, W.

    1975-01-01

    A liquid metal heated steam generator is described which in the event of a tube failure quickly exhausts out of the steam generator the products of the reaction between the water and the liquid metal. The steam is generated in a plurality of bayonet tubes which are heated by liquid metal flowing over them between an inner cylinder and an outer cylinder. The inner cylinder extends above the level of liquid metal but below the main tube sheet. A central pipe extends down into the inner cylinder with a centrifugal separator between it and the inner cylinder at its lower end and an involute deflector plate above the separator so that the products of a reaction between the liquid metal and the water will be deflected downwardly by the deflector plate and through the separator so that the liquid metal will flow outwardly and away from the central pipe through which the steam and gaseous reaction products are exhausted. (U.S.)

  4. Steam 80 steam generator instrumentation

    International Nuclear Information System (INIS)

    Carson, W.H.; Harris, H.H.

    1980-01-01

    This paper describes two special instrumentation packages in an integral economizer (preheater) steam generator of one of the first System 80 plants scheduled to go into commercial operation. The purpose of the instrumentation is to obtain accurate operating information from regions of the secondary side of the steam generator inaccessible to normal plant instrumentation. In addition to verification of the System 80 steam generator design predictions, the data obtained will assist in verification of steam generator thermal/hydraulic computer codes developed for generic use in the industry

  5. Experimental investigations on waterside corrosion problems of sodium-heated steam generators

    International Nuclear Information System (INIS)

    Buescher, E.; Haubold, W.; Jansing, W.; Vinzens, K.

    1975-01-01

    Based on experimental results, it is shown that the formation of a protective magnetite layer in sodium-heated steam generators - operated with neutral demineralized water - proceeds very fast. The stability of the magnetite layer is excellent even at sudden load changes and at the start-up or shut-down operation. (author)

  6. Certification of materials for steam generator condensor and regeneration heat exchanger for nuclear plant

    International Nuclear Information System (INIS)

    Stevanovicj, M.V.; Jovashevicj, V.J.; Jovashevicj, V.D.J.; Spasicj, Zh.Lj.

    1977-01-01

    In the construction of a nuclear power plant almost all known materials are used. The choice depends on working conditions. In this work standard specifications of contemporary materials that take part in larger quantities in the following components of the secondary circuit of PWR-type nuclear power plant are proposed: steam generator with moisture separator, condensor and regenerative heat eXchanger

  7. Experimental investigations on waterside corrosion problems of sodium-heated steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Buescher, E; Haubold, W; Jansing, W; Vinzens, K

    1975-07-01

    Based on experimental results, it is shown that the formation of a protective magnetite layer in sodium-heated steam generators - operated with neutral demineralized water - proceeds very fast. The stability of the magnetite layer is excellent even at sudden load changes and at the start-up or shut-down operation. (author)

  8. Thermodynamic performance analysis and algorithm model of multi-pressure heat recovery steam generators (HRSG) based on heat exchangers layout

    International Nuclear Information System (INIS)

    Feng, Hongcui; Zhong, Wei; Wu, Yanling; Tong, Shuiguang

    2014-01-01

    Highlights: • A general model of multi-pressure HRSG based on heat exchangers layout is built. • The minimum temperature difference is introduced to replace pinch point analysis. • Effects of layout on dual pressure HRSG thermodynamic performances are analyzed. - Abstract: Changes of heat exchangers layout in heat recovery steam generator (HRSG) will modify the amount of waste heat recovered from flue gas; this brings forward a desire for the optimization of the design of HRSG. In this paper the model of multi-pressure HRSG is built, and an instance of a dual pressure HRSG under three different layouts of Taihu Boiler Co., Ltd. is discussed, with specified values of inlet temperature, mass flow rate, composition of flue gas and water/steam parameters as temperature, pressure etc., steam mass flow rate and heat efficiency of different heat exchangers layout of HRSG are analyzed. This analysis is based on the laws of thermodynamics and incorporated into the energy balance equations for the heat exchangers. In the conclusion, the results of the steam mass flow rate, heat efficiency obtained for three heat exchangers layout of HRSGs are compared. The results show that the optimization of heat exchangers layout of HRSGs has a great significance for waste heat recovery and energy conservation

  9. A methodology for the geometric design of heat recovery steam generators applying genetic algorithms

    International Nuclear Information System (INIS)

    Durán, M. Dolores; Valdés, Manuel; Rovira, Antonio; Rincón, E.

    2013-01-01

    This paper shows how the geometric design of heat recovery steam generators (HRSG) can be achieved. The method calculates the product of the overall heat transfer coefficient (U) by the area of the heat exchange surface (A) as a function of certain thermodynamic design parameters of the HRSG. A genetic algorithm is then applied to determine the best set of geometric parameters which comply with the desired UA product and, at the same time, result in a small heat exchange area and low pressure losses in the HRSG. In order to test this method, the design was applied to the HRSG of an existing plant and the results obtained were compared with the real exchange area of the steam generator. The findings show that the methodology is sound and offers reliable results even for complex HRSG designs. -- Highlights: ► The paper shows a methodology for the geometric design of heat recovery steam generators. ► Calculates product of the overall heat transfer coefficient by heat exchange area as a function of certain HRSG thermodynamic design parameters. ► It is a complement for the thermoeconomic optimization method. ► Genetic algorithms are used for solving the optimization problem

  10. Modelling and verification of once-through subcritical heat recovery steam generator

    International Nuclear Information System (INIS)

    Lee, Chae Soo; Choi, Young Jun; Kim, Hyun Gee; Yang, Ok Chul; Chong Chae Hon

    2004-01-01

    The once-through heat recovery steam generator is ideally matched to very high temperature and pressure, well into the supercritical range. Moreover this type of boiler is structurally simpler than drum type boiler. In drum type boiler, each tube play a well-defined role: water preheating, vaporization, superheating. Empirical equations are available to predict the average heat transfer coefficient for each regime. For once-through heat recovery steam generator, this is no more the case and mathematical models have to be adapted to account for the disappearance of drum type economizer, boiler, superheater. General equations have to be used for each tube of boiler, and actual heat transfer condition in each tube has to be identified

  11. Implications of small water leak reactions on sodium heated steam generator design

    Energy Technology Data Exchange (ETDEWEB)

    Smedley, J A

    1975-07-01

    Various types of sodium water reactions have been looked on as possibly causing hazard conditions in sodium heated steam generator units ranging from the very improbable boiler tube double ended guillotine fracture to the almost certain occurrence of micro-leaks. Within this range small water leaks reactions have attracted particular interest and the present paper looks at the principles of associating the reactions with detection and protection systems for Commercial Fast Reactors. A method is developed for assessing whether adequate protection has been provided against the effects of small water leak reactions in a steam generator unit. (author)

  12. On the heat exchange tube failures in steam generators at NPPs with WWER reactors

    International Nuclear Information System (INIS)

    Titov, V.F.; Banyuk, G.F.; Brykov, S.I.

    1992-01-01

    Data on dynamics of failed heat exchanging tube closing in steam generators of NPPs with WWER type reactors for the whole period of their operation are presented. It is shown that the main cause of the tube failures consists in their corrosion cracking under stresses. The effect of chlorine ions on tubes is intensified by the presence of porous sediments on heat exchaning surfaces in quantities exceeding 150 g/m 2

  13. High temperature technological heat exchangers and steam generators with helical coil assembly tube bundle

    International Nuclear Information System (INIS)

    Korotaev, O.J.; Mizonov, N.V.; Nikolaevsky, V.B.; Nazarov, E.K.

    1990-01-01

    Analysis of thermal hydraulics characteristics of nuclear steam generators with different tube bundle arrangements and waste heat boilers for ammonia production units was performed on the basis of operating experience results and research and development data. The present report involves the obtained information. The estimations of steam generator performances and repair-ability are given. The significant temperature profile of the primary and secondary coolant flows are attributed to all steam generator designs. The intermediate mixing is found to be an effective means of temperature profile overcoming. At present the only means to provide an effective mixing in heat exchangers of the following types: straight tubes, field tubes, platen tubes and multibank helical coil tubes (with complicated bend distribution along their length) are section arrangements in series in conjunction with forced and natural mixing in connecting lines. Development of the unificated system from mini helical coil assemblies allows to design and manufacture heat exchangers and steam generators within the wide range of operating conditions without additional expenses on the research and development work

  14. Steam generators, turbines, and condensers. Volume six

    International Nuclear Information System (INIS)

    Anon.

    1986-01-01

    Volume six covers steam generators (How steam is generated, steam generation in a PWR, vertical U-tube steam generators, once-through steam generators, how much steam do steam generators make?), turbines (basic turbine principles, impulse turbines, reaction turbines, turbine stages, turbine arrangements, turbine steam flow, steam admission to turbines, turbine seals and supports, turbine oil system, generators), and condensers (need for condensers, basic condenser principles, condenser arrangements, heat transfer in condensers, air removal from condensers, circulating water system, heat loss to the circulating water system, factors affecting condenser performance, condenser auxiliaries)

  15. Vertical steam generator

    International Nuclear Information System (INIS)

    Cuda, F.; Kondr, M.; Kresta, M.; Kusak, V.; Manek, O.; Turon, S.

    1982-01-01

    A vertical steam generator for nuclear power plants and dual purpose power plants consists of a cylindrical vessel in which are placed heating tubes in the form upside-down U. The heating tubes lead to the jacket of the cylindrical collector placed in the lower part of the steam generator perpendicularly to its vertical axis. The cylindrical collector is divided by a longitudinal partition into the inlet and outlet primary water sections of the heating tubes. One ends of the heating tube leads to the jacket of the collector for primary water feeding and the second ends of the heating tubes into the jacket of the collector which feeds and offtakes primary water from the heating tubes. (B.S.)

  16. Layout of an internally heated gas generator for the steam gasification of coal

    International Nuclear Information System (INIS)

    Feistel, P.P.; Duerrfeld, R.; Heck, K.H. van; Juentgen, H.

    1975-01-01

    Industrial-scale steam gasification of coal using heat from high temperature reactors requires research and development on allothermal gas generators. Bergbau-Forschung GmbH, Essen, does theoretical and experimental work in this field. The experiments deal with reaction kinetics, heat transfer and material tests. Their significance for the layout of a full-scale gas generator is shown. Including material specifications, the feasibility of a gasifier, characterized by a fluid bed volume of 318 m 3 and a heat transferring area of 4000 m 2 , results. The data, now available, are used to determine the gasification throughput from the heat balance, i.e. the equality of heat consumed and heat transferred. Throughputs of about 50 t/hr of coal are possible for a single gas generator, the helium outlet temperature of the HTR being 950 0 C/ Bergbau-Forschung has commissioned a medium-scale pilot plant (200 kg/hr). (Auth.)

  17. Test and evaluation of Alco/BLH prototype sodium-heated steam generator. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Kaplan, C.J.; Auge, L.J.; Cho, S.M.; Hanna, R.W.; Prevost, J.R.; Steger, N.A.; Wagner, R.K.

    1971-01-31

    A 30-Mwt prototype sodium-to-sodium intermediate heat exchanger and a 30-Mwt prototype sodium-heated steam generator were tested in combined operation in its Sodium Components Test Installation. This report contains the results of test and evaluation of the steam generator. During plant performance tests, performance degradation was observed, which resulted in the initiation of a diagnostic test series. This test series revealed that under certain operating conditions, the thermohydraulic characteristic of the steam generator changed either suddenly or gradually, resulting in overall performance degradation. A structural failure, requiring retirement of the unit, occurred before the diagnostic test series and analytical support effort were completed. This report describes the thermohydraulic and structural performance, including the structural failures, and related evaluation analyses of the Alco/BLH prototype steam generator performed prior to termination of the test and evaluation program. In addition, the report presents a post-test examination plan to obtain data that could possibly explain the cause of performance anomalies and structural failures experienced during testing.

  18. Evaluation of piping heat transfer, piping flow regimes, and steam generator heat transfer for the Semiscale Mod-1 isothermal tests

    International Nuclear Information System (INIS)

    French, R.T.

    1975-08-01

    Selected experimental data pertinent to piping heat transfer, transient fluid flow regimes, and steam generator heat transfer obtained during the Semiscale Mod-1 isothermal blowdown test series (Test Series 1) are analyzed. The tests in this first test series were designed to provide counterparts to the LOFT nonnuclear experiments. The data from the Semiscale Mod-1 intact and broken loop piping are evaluated to determine the surface heat flux and average heat transfer coefficients effective during the blowdown transient and compared with well known heat transfer correlations used in the RELAP4 computer program. Flow regimes in horizontal pipe sections are calculated and compared with data obtained from horizontal and vertical densitometers and with an existing steady state flow map. Effects of steam generator heat transfer are evaluated quantitatively and qualitatively. The Semiscale Mod-1 data and the analysis presented in this report are valuable for evaluating the adequacy and improving the predictive capability of analytical models developed to predict system response to piping heat transfer, piping flow regimes, and steam generator heat transfer during a postulated loss-of-coolant accident (LOCA) in a pressurized water reactor (PWR). 16 references. (auth)

  19. Corrosion allowances for sodium heated steam generators: evaluation of effects and extrapolation to component life time

    Energy Technology Data Exchange (ETDEWEB)

    Grosser, E E; Menken, G

    1975-07-01

    Steam generator tubes are subjected to two categories of corrosion; metal/sodium reactions and metal/water-steam interactions. Referring to these environmental conditions the relevant parameters are discussed. The influences of these parameters on the sodium corrosion and water/steam-reactions are evaluated. Extrapolations of corrosion values to steam generator design conditions are performed and discussed in detail. (author)

  20. Corrosion allowances for sodium heated steam generators: evaluation of effects and extrapolation to component life time

    International Nuclear Information System (INIS)

    Grosser, E.E.; Menken, G.

    1975-01-01

    Steam generator tubes are subjected to two categories of corrosion; metal/sodium reactions and metal/water-steam interactions. Referring to these environmental conditions the relevant parameters are discussed. The influences of these parameters on the sodium corrosion and water/steam-reactions are evaluated. Extrapolations of corrosion values to steam generator design conditions are performed and discussed in detail. (author)

  1. Fluid induced structural vibrations in steam generators and heat exchangers

    International Nuclear Information System (INIS)

    Catton, I.; Adinolfi, P.; Alquaddoomi, O.

    2003-01-01

    Fluid-elastic instability (FEI) in tube bundle heat exchangers was studied experimentally. The motion of an array of 15 stainless steel vibrating tubes (Φ 25.4mm) in water cross-flow, suspended using stainless steel piano wire has been recorded with a CCD camera. The individual motion and relative motion of the tubes are reported and can be used for computational model validation. The relative displacement of the tubes allows identification of the most potentially damaging patterns of tube bundle vibration. A critical reduced velocity may be determined by specification of an allowable limit on tube motion amplitude. Measurements were made for various tube array configurations, tube natural frequencies and flow conditions. (author)

  2. Critical heat flux and transition boiling characteristics for a sodium-heated steam generator tube for LMFBR applications

    Energy Technology Data Exchange (ETDEWEB)

    Wolf, S.; Holmes, D.H.

    1977-04-01

    An experimental program was conducted to characterize critical heat flux (CHF) in a sodium-heated steam generator tube model at a proposed PLBR steam generator design pressure of 7.2 MPa. Water was circulated vertically upward in the tube and the heating sodium was flowing counter-current downward. The experimental ranges were: mass flux, 110 to 1490 kg/s.m/sup 2/ (0.08 to 1.10 10/sup 6/ lbm/h.ft/sup 2/); critical heat flux, 0.16 to 1.86 MW/m/sup 2/ (0.05 to 0.59 10/sup 6/ Btu/h.ft/sup 2/); and critical quality, 0.48 to 1.0. The CHF phenomenon for the experimental conditions is determined to be dryout as opposed to departure from nucleate boiling (DNB). The data are divided into high- and low-mass flux regions.

  3. Evaluation of heat transfer tube failure propagation due to sodium-water reaction in steam generator

    International Nuclear Information System (INIS)

    Nei, Hiromichi

    1978-01-01

    An evaluation was made of heat transfer tube failure propagation due to sodium-water reaction wastage in a sodium heated steam generator, by comparing an empirically derived wastage equation with leak detector responses. The experimental data agreed well with the wastage equation even for different values of distance-to-nozzle diameter ratio, though the formula had been based on wastage data obtained for only one given distance. The time taken for failure propagation was estimated for a prototype steam generator, and compared with the responses characteristics of acoustic detectors and level gages. It was found that there exists a range of leak rate between 0.5 and 100 g/sec, where the level gage can play a useful role in leak detection. The acoustic detector can be expected to respond more rapidly than the cover gas pressure gage, if noise is kept below ten times the value observed in an experimental facility, SWAT-2. (auth.)

  4. Enrichment of water solube substances at heat transfer surfaces in steam boilers and steam generators - a literature survey

    International Nuclear Information System (INIS)

    Kelen, T.

    1975-03-01

    A literature survey has been made to determine the possible need for investigations into enrichment at heat transport surfaces. The survey shows that enrichment in furnace tubes of carbon steel has led both to hydrogen embrittlement as a result of a reduction of pH and to local tube wall thinning and alkaline stress corrosion following an increase of pH. Damage caused by enrichment has occurred also in the steam generators of PWR's. Information concerning measured enrichment, observed hide-out, occurrence of normally easily soluble deposits as well as of corrosion damage requiring high concentrations lead to the conclusion that enrichment factors of the order of 10 000 are to be expected in some instances. The relationship between operational conditions and enrichment in specific cases is, however, poorly documented. The tendency to hide out varies for different substances. This is however not evidently equivalent to variation of the corresponding enrichment factor in the solution. Enrichment at heat transfer surfaces can arise as the result of one or several of the following effects: - formation of porous deposits - poor circulation - high densities of heat flow rate - departure from nucleate boiling leading to dry-out - steam blanketing. The conclusion reached from the literature survey is that knowledge of the degree of enrichment produced under specific operational conditions is extremely inadequate. (author)

  5. Comparison of Heat Transfer Fluid and Direct Steam Generation technologies for Integrated Solar Combined Cycles

    International Nuclear Information System (INIS)

    Rovira, Antonio; Montes, María José; Varela, Fernando; Gil, Mónica

    2013-01-01

    At present time and in the medium term, Solar Thermal Power Plants are going to share scenario with conventional energy generation technologies, like fossil and nuclear. In such a context, Integrated Solar Combined Cycles (ISCCs) may be an interesting choice since integrated designs may lead to a very efficient use of the solar and fossil resources. In this work, different ISCC configurations including a solar field based on parabolic trough collectors and working with the so-called Heat Transfer Fluid (HTF) and Direct Steam Generation (DSG) technologies are compared. For each technology, four layouts have been studied: one in which solar heat is used to evaporate part of the high pressure steam of a bottoming Rankine cycle with two pressure levels, another that incorporates a preheating section to the previous layout, the third one that includes superheating instead of preheating and the last one including both preheating and superheating in addition to the evaporation. The analysis is made with the aim of finding out which of the different layouts reaches the best performance. For that purpose, three types of comparisons have been performed. The first one assesses the benefits of including a solar steam production fixed at 50 MW th . The second one compares the configurations with a standardised solar field size instead of a fixed solar steam production. Finally, the last one consists on an even more homogeneous comparison considering the same steam generator size for all the configurations as well as standardised solar fields. The configurations are studied by mean of exergy analyses. Several figures of merit are used to correctly assess the configurations. Results reveal that the only-evaporative DSG configuration becomes the best choice, since it benefits of both low irreversibility at the heat recovery steam generator and high thermal efficiency in the solar field. Highlights: ► ISCC configurations with DSG and HTF technologies are compared. ► Four

  6. Steady-state heat transfer in an inverted U-tube steam generator

    International Nuclear Information System (INIS)

    Boucher, T.J.

    1986-01-01

    Experimental results are presented involving U-tube steam generator tube bundle local heat transfer and fluid conditions during steady-state, full-power operations performed at high temperatures and pressures with conditions typical of a pressurized water reactor (15.0 MPa primary pressure, 600 K hot-leg fluid temperatures, 6.2 MPa secondary pressure). The MOD-2C facility represents the state-of-the-art in measurement of tube local heat transfer data and average tube bundle secondary fluid density at several elevations, which allows an estimate of the axial heat transfer and void distributions during steady-state and transient operations. The method of heat transfer data reduction is presented and the heat flux, secondary convective heat transfer coefficient, and void fraction distributions are quantified for steady-state, full-power operations

  7. Flow-induced vibration analysis of heat exchanger and steam generator designs

    International Nuclear Information System (INIS)

    Pettigrew, M.J.; Sylvestre, Y.; Campagna, A.O.

    1977-08-01

    Tube and shell heat exchange components such as steam generators, heat exchangers and condensers are essential parts of CANDU nuclear power stations. Excessive flow-induced vibration may cause tube failures by fatigue or more likely by fretting-wear. Such failures may lead to station shutdowns that are very undesirable in terms of lost production. Hence good performance and reliability dictate a thorough flow-induced vibration analysis at the design stage. This paper presents our approach and techniques in this respect. (author)

  8. An evaluation of analytical heat transfer area with various boiling heat transfer correlations in steam generator thermal sizing

    International Nuclear Information System (INIS)

    Jung, B. R.; Park, H. S.; Chung, D. M.; Baik, S. J.

    1999-01-01

    The computer program SAFE has been used to size and analyze the performance of a steam generator which has two types of heat transfer regions in Korean Standard Nuclear Power Plants (KSNP) and Korean Next Generation Reactor (KNGR) design. The SAFE code calculates the analytical boiling heat transfer area using the modified form of the saturated nucleate pool boiling correlation suggested by Rohsenow. The predicted heat transfer area in the boiling region is multiplied by a constant to obtain a final analytical heat transfer area. The inclusion of the multiplier in the analytical calculation has some disadvantage of loss of complete correlation by the governing heat transfer equation. Several comparative analyses have been performed quantitatively to evaluate the possibility of removing the multiplier in the analytical calculation in the SAFE code. The evaluation shows that the boiling correlation and multiplier used in predicting the boiling region heat transfer area can be replaced with other correlations predicting nearly the same heat transfer area. The removal of multiplier included in the analytical calculation will facilitate a direct use of a set of concerned analytical sizing values that can be exactly correlated by the governing heat transfer equation. In addition this will provide more reasonable basis for the steam generator thermal sizing calculation and enhance the code usability without loss of any validity of the current sizing procedure. (author)

  9. RELAP5 analysis of reflux condensation behavior in heat transfer tube bundle of a steam generator

    International Nuclear Information System (INIS)

    Minami, Noritoshi; Chikusa, Toshiaki; Nagae, Takashi; Murase, Michio

    2007-01-01

    In case of loss of the residual heat removal system and other alternative cooling methods under mid-loop operation during shutdown of the pressurized water reactor plant, reflux condensation in the steam generator (SG) may be an effective heat removal mechanism. In reflux condensation experiments 7.2c with injection of nitrogen gas using the BETHSY facility in France, which is a scale model of a pressurized water reactor plant, 34 heat transfer tubes were divided into two kinds of flow patterns, which were steam forward flow and nitrogen reverse flow. In this study, we simulated the BETHSY experiments using the transient analysis code RELAP5. Modifying calculation equations for interfacial friction force and wall friction force between the inlet plenum and heat transfer tubes, nitrogen reverse flow was successfully simulated. In calculations with alteration of the flow area ratio to two flow channels for the heat transfer tube bundle, the number of active tubes with the maximum nitrogen recirculation flow rate agreed rather well with the observed number of active tubes. In calculations with three flow channels for the heat transfer tube bundle, the average number of active tubes in several calculations with different flow area ratios of the three flow channels predicted the number of active tubes well. (author)

  10. Themoeconomic optimization of triple pressure heat recovery steam generator operating parameters for combined cycle plants

    Directory of Open Access Journals (Sweden)

    Mohammd Mohammed S.

    2015-01-01

    Full Text Available The aim of this work is to develop a method for optimization of operating parameters of a triple pressure heat recovery steam generator. Two types of optimization: (a thermodynamic and (b thermoeconomic were preformed. The purpose of the thermodynamic optimization is to maximize the efficiency of the plant. The selected objective for this purpose is minimization of the exergy destruction in the heat recovery steam generator (HRSG. The purpose of the thermoeconomic optimization is to decrease the production cost of electricity. Here, the total annual cost of HRSG, defined as a sum of annual values of the capital costs and the cost of the exergy destruction, is selected as the objective function. The optimal values of the most influencing variables are obtained by minimizing the objective function while satisfying a group of constraints. The optimization algorithm is developed and tested on a case of CCGT plant with complex configuration. Six operating parameters were subject of optimization: pressures and pinch point temperatures of every three (high, intermediate and low pressure steam stream in the HRSG. The influence of these variables on the objective function and production cost are investigated in detail. The differences between results of thermodynamic and the thermoeconomic optimization are discussed.

  11. Experimental investigation of reflux condensation heat transfer in PWR steam generator tubes in the presence of noncondensible gases

    Energy Technology Data Exchange (ETDEWEB)

    Vierow, Karen; Wu, Tiejun [Purdue Univ., West Lafayette (United States); Nagae, Takashi [Institute of Nuclear Safety System, Tokyo (Japan)

    2003-07-01

    Under certain circumstances in a Pressurized Water Reactor (PWR), the coolant system may be in a partially drained state and reflux condensation in the steam generator U-tubes can be the major heat removal mechanism. Noncondensable gases may be present and would degrade the heat transfer rate. If heat removal rates are insufficient, this situation could lead to core boil-off, fuel rod heatup, and eventually core damage. The Institute of Nuclear Safety System, Inc. (INSS) and the Nuclear Heat Transfer Systems Laboratory at Purdue University have begun a cooperative research program to investigate the effectiveness of reflux condensation in PWR steam generator U-tubes in the presence of noncondensable gases. The final objectives are to provide local heat transfer data for development of methods to analyze reflux condensation in PWR steam generator U-tubes and to investigate the potential for flooding. Key features of the experimental data reported herein are that they are local data under laminar steam/gas mixture and condensate film flow and they are taken from a test section with dimensions similar to an actual steam generator tube. Steady state data were obtained under various steam and air inlet flow rates and pressures. The data show the significant degrading effect of noncondensable gas on heat transfer coefficients. From the data, correlations for the reflux condensation local heat transfer coefficient and the local Nusselt number under laminar conditions were derived. These experiments are providing essential and unique fundamental data for development of methods to analyze reflux condensation.

  12. HTGR steam generator development

    International Nuclear Information System (INIS)

    Schuetzenduebel, W.G.; Hunt, P.S.; Weber, M.

    1976-01-01

    More than 40 gas-cooled reactor plants have produced in excess of 400 reactor years of operating experience which have proved a reasonably high rate of gas-cooled reactor steam generator availability. The steam generators used in these reactors include single U-tube and straight-tube steam generators as well as meander type and helically wound or involute tube steam generators. It appears that modern reactors are being equipped with helically wound steam generators of the once-through type as the end product of steam generator evolution in gas-cooled reactor plants. This paper provides a general overview of gas-cooled reactor steam generator evolution and operating experience and shows how design criteria and constraints, research and development, and experience data are factored into the design/development of modern helically wound tube steam generators for the present generation of gas-cooled reactors

  13. Device indicating start of steam or water reaction with sodium and damage of steam generator heat exchange tube wall

    International Nuclear Information System (INIS)

    Jung, J.; Sobotka, J.

    1984-01-01

    Eddy currents induced by the alternating current of an exciting coil in the vicinity of steam or water leakage are used for indication. The coil is supplied from a power amplifier whose input is connected to an exciting generator by two measuring coils connected across each other. Their voltage is applied to a differential amplifier with an indicator. The equipment may be used for steam generators of nuclear power plants with sodium cooled reactors. (E.F.)

  14. On the method of heat exchange calculation for critical and postcritical regimes in sodium-water steam generators

    International Nuclear Information System (INIS)

    Khudasko, V.V.; Kardash, D.Yu.; Grachev, N.S.

    1986-01-01

    Technique for calculating heat exchange in sodium-water steam generators with provisions for steam-water flow non-equilibrium character and moisture additional evaporation in pipes is suggested. Zone of heat exchange crisis representing the zone of transition from developed boiling to postcritical zone is considered. Comparison of estimated and experimental data performed for the following ranges of steame generator parameters: pressure p=7.8-14.0 MPa, coolant flow rate ρw=350-1000 kg/(m 2 xs), inlet sodium temperature T=590-825 K shows their good agreement

  15. Heat transfer in the over-crisis region in a steam-generating channel with steam-droplet flow

    International Nuclear Information System (INIS)

    Nigmatulin, B.I.; Kukharenko, V.N.

    1991-01-01

    Statement and results of numerical solution of the problem on heat transfer in the over-crisis region under stationary and nonstationary conditions are studied. Two-temperature model, accounting for influence of phase slipping on heat exchange between steam and droplets and direct heat interaction with heated surface is used for describing steam-droplet flow. Comparison is made of calculational results and experimental data published in the literature on heated surface temperature within broad range of parameters: pressure - p=0.3-18.5 MPa; specific mass flow rate of the mixture - G=30-5000 kg/m 2 xs; specific heat flows - q=0.02-3 MW/m 2 and tube diameter - D=4-20 mm

  16. Steam generator tube extraction

    International Nuclear Information System (INIS)

    Delorme, H.

    1985-05-01

    To enable tube examination on steam generators in service, Framatome has now developed a process for removing sections of steam generator tubes. Tube sections can be removed without being damaged for treating the tube section expanded in the tube sheet

  17. Numerical simulation of dryout and post-dryout heat transfer in a straight-pipe once-through steam generator

    International Nuclear Information System (INIS)

    Shi, Jianxin; Sun, Baozhi; Han, Wenjing; Zhang, Guolei; Li, Yanjun; Yang, Longbin

    2016-01-01

    Highlights: • Two-fluid three-flow-field model is developed to predict dryout in steam generator. • The empirical correlation is used to correct dryout criterion. • The interactions between three-flow-fields and the wall are considered. • Dryout and post-dryout heat transfer mechanisms are discussed through the results. - Abstract: Accurately predicting dryout and post-dryout heat transfer characteristics is critical for proper design of once-through steam generators. This paper provides a reasonable and simple method for this prediction by introducing a two-fluid, three-flow-field mathematical model and improving the dryout criterion-critical quality, and conducts a numerical simulation of dryout and post-dryout heat transfer in a once-through steam generator to prove the model’s performance. The results show that the critical quality in a once-through steam generator is about 0.82, with the heat transfer capacity significantly reducing and the wall temperature sharply increasing in a non-linear form by approximately 30 K when dryout occurs. Part of the steam is superheated in the post-dryout region, resulting in a deviation from thermodynamic equilibrium between the vapor and liquid phases. Dryout and post-dryout heat transfer in the once-through steam generator operate between complete deviation from thermodynamic equilibrium and complete thermodynamic equilibrium. Therefore, the presence of droplets has a significant influence on the mass, momentum and energy transfer between the film and vapor phases.

  18. Apparatus for inspecting and repairing a pressurized-water reactor's steam generator heat exchanger tubes

    International Nuclear Information System (INIS)

    Mueller, O.; Roettger, H.; Kasti, H.; Hagen, H.G.

    1976-01-01

    Described is an apparatus provided for use with a pressurized-water reactor' steam generator having a manifold chamber enclosing the bottom side of a horizontal tube sheet having holes therethrough in which are mounted the tubes of a heat exchanger tube bundle. The manifold chamber has a manhole giving access to the tube's bottom side to permit internal inspection or repair of the tubes by registration of an end of a flexible guide conduit with the tube sheet holes and through which a flexible carrier can be guided for insertion via these holes in the tube sheet and through the tubes extending from the tube sheet's other side

  19. Expandable antivibration bar for heat transfer tubes of a pressurized water reactor steam generator

    International Nuclear Information System (INIS)

    Appleman, R.H.

    1985-01-01

    An expandable antivibration bar for use in stabilizing the U-bend portion of heat transfer tubes in a pressurized water reactor steam generator comprises two adjustable rods connected together by an arcuate connector. The two adjustable rods preferably comprise two mating rod sections having complementary angular sliding surfaces thereon, with means provided to move the rod sections relative to each other along the sliding surfaces so as to expand the rods from a first mated cross-sectional width to a second larger cross-sectional width. The ends of the rod sections have means for aligning the two rod sections and maintaining them in alignment during expansion. (author)

  20. Temperature condition in decreasing heat transfer zone for NPP steam generators

    International Nuclear Information System (INIS)

    Kudryavtsev, I.S.; Paskar', B.L.; Sudakov, A.V.

    1985-01-01

    An experimental set-up is described and the results of temperature pulsation investigation are presented for coil steam generating channel surfaces of the NPP helium and sodium cooled HTGR. The investigations are carried out at the heat flux density of 350-900 kW/m 3 , the mass rate of 350-2000 kg/(m 2 Xs), the pressUre of 15 MPa. Temperature pulsations occur due to instability of heat transfer in the near-wall region. The results show that the critical region of burnout has a local character. Pulsation dependences on operating conditions are given. The required resource for the steam generating channel may be provided by chosing the ratio of heat flux to the mass rate, the ratio being equal to 0.5 kJ/kg for the channel with the internal diameter of 19 mm, made of the 12Kh2M steel, the wall thickness of 3 mm. In this case the maximum span of temperature pulsations doesn't exceed 25-30 K

  1. Characterization of elevated temperature properties of heat exchanger and steam generator alloys

    International Nuclear Information System (INIS)

    Wright, J.K.; Carroll, L.J.; Cabet, C.; Lillo, T.M.; Benz, J.K.; Simpson, J.A.; Lloyd, W.R.; Chapman, J.A.; Wright, R.N.

    2012-01-01

    The Next Generation Nuclear Plant project is considering Alloy 800H and Alloy 617 for steam generator and intermediate heat exchangers. It is envisioned that a steam generator would operate with reactor outlet temperatures from 750 to 800 °C, while an intermediate heat exchanger for primary to secondary helium would operate up to an outlet temperature of 950 °C. Although both alloys are of interest due in part to their technical maturity, a number of specific properties require further characterization for design of nuclear components. Strain rate sensitivity of both alloys has been characterized and is found to be significant above 600 °C. Both alloys also exhibit dynamic strain aging, characterized by serrated flow, over a wide range of temperatures and strain rates. High temperature tensile testing of Alloy 617 and Alloy 800H has been conducted over a range of temperatures. Dynamic strain aging is a concern for these materials since it is observed to result in reduced ductility for many solid solution alloys. Creep, fatigue, and creep–fatigue properties of Alloy 617 have been measured as well, with the goal of determining the influence of the temperature, strain rate and atmosphere on the creep–fatigue life of Alloy 617. Elevated temperature properties and implications for codification of the alloys will be described.

  2. Characterization of Elevated Temperature Properties of Heat Exchanger and Steam Generator Alloys

    International Nuclear Information System (INIS)

    Wright, J.K.; Carroll, L.J.; Benz, J.K.; Simpson, J.A.; Wright, R.N.; Lloyd, W.R.; Chapman, J.A.

    2010-01-01

    The Next Generation Nuclear Plant project is considering Alloy 800H and Alloy 617 for steam generator and intermediate heat exchangers. It is envisioned that a steam generator would operate with reactor outlet temperatures from 750 to 800 C, while an intermediate heat exchanger for primary to secondary helium would operate up to an outlet temperature of 950 C. Although both alloys are of interest due in part to their technical maturity, a number of specific properties require further characterization for design of nuclear components. Strain rate sensitivity of both alloys has been characterized and is found to be significant above 600 C. Both alloys also exhibit dynamic strain aging, characterized by serrated flow, over a wide range of temperatures and strain rates. In general dynamic strain aging is observed to begin at higher temperatures and serrated flow persists to higher temperatures in Alloy 617 compared to Alloy 800H. Dynamic strain aging is a concern for these materials since it is observed to result in reduced ductility for many solid solution alloys. The role of dynamic strain aging in the creep-fatigue behavior of Alloy 617 at temperatures of 800 C and above has also been examined in detail. Serrated flow is found to persist in cyclic stress-strain curves up to nearly the cycle to failure in some temperature and strain regimes. Results of those experiments and implications for creep-fatigue testing protocols will be described.

  3. Selection of values of design peak heat flux to reduce the risk of waterside corrosion in F.R. steam generators

    International Nuclear Information System (INIS)

    Bolt, P.R.; Garnsey, R.

    1975-01-01

    Attention is drawn to the high levels of peak heat Flux that can exist in sodium heated steam generators. The strength of the relationship between heat, flux and both deposition rate and the concentration of salts is discussed. Relevant steam generator operational experience obtained on the C.E.G.B. system is described and tentative proposals are made for limits to he to the peak heat flux values used in F.R. steam generator design. (author)

  4. Selection of values of design peak heat flux to reduce the risk of waterside corrosion in F.R. steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Bolt, P R; Garnsey, R

    1975-07-01

    Attention is drawn to the high levels of peak heat Flux that can exist in sodium heated steam generators. The strength of the relationship between heat, flux and both deposition rate and the concentration of salts is discussed. Relevant steam generator operational experience obtained on the C.E.G.B. system is described and tentative proposals are made for limits to he to the peak heat flux values used in F.R. steam generator design. (author)

  5. Scale model test results for an inverted U-tube steam generator with comparisons to heat transfer correlations

    International Nuclear Information System (INIS)

    Boucher, T.J.

    1987-01-01

    To provide data for assessment and development of thermal-hydraulic computer codes, bottom main feedwater-line-break transient simulations were performed in a scale model (Semiscale Mod-2C) of a pressurized water reactor (PWR) with conditions typical of a PWR (15.0 MPa primary pressure, 600 K steam generator inlet plenum fluid temperatures, 6.2 MPa secondary pressure). The state-of-the-art measurements in the scale model (Type III) steam generator allow for the determination of U-tube steam generator allow for the determination of U-tube steam generator secondary component interactions, tube bundle local radial heat transfer, and tube bundle and riser vapor void fractions for steady state and transient operations. To enhance the understanding of the observed phenomena, the component interactions, local heat fluxes, local secondary convective heat transfer coefficients and local vapor void fractions are discussed for steady state, full-power and transient operations. Comparisons between the measurement-derived secondary convective heat transfer coefficients and those predicted by a number of correlations, including the Chen correlation currently used in thermal-hydraulic computer codes, show that none of the correlations adequately predict the data and points out the need for the formulation of a new correlation based on this experimental data. The unique information presented herein should be of the interest to anyone involved in modeling inverted U-tube steam generator thermal-hydraulics for forced convection boiling/vaporization heat transfer. 5 refs., 13 figs., 1 tab

  6. Economic impact of latent heat thermal energy storage systems within direct steam generating solar thermal power plants with parabolic troughs

    International Nuclear Information System (INIS)

    Seitz, M.; Johnson, M.; Hübner, S.

    2017-01-01

    Highlights: • Integration of a latent heat thermal energy storage system into a solar direct steam generation power cycle. • Parametric study of solar field and storage size for determination of the optimal layout. • Evaluation of storage impact on the economic performance of the solar thermal power plant. • Economic comparison of new direct steam generation plant layout with state-of-the-art oil plant layout. - Abstract: One possible way to further reduce levelized costs of electricity of concentrated solar thermal energy is to directly use water/steam as the primary heat transfer fluid within a concentrated collector field. This so-called direct steam generation offers the opportunity of higher operating temperatures and better exergy efficiency. A technical challenge of the direct steam generation technology compared to oil-driven power cycles is a competitive storage technology for heat transfer fluids with a phase change. Latent heat thermal energy storages are suitable for storing heat at a constant temperature and can be used for direct steam generation power plants. The calculation of the economic impact of an economically optimized thermal energy storage system, based on a latent heat thermal energy storage system with phase change material, is the main focus of the presented work. To reach that goal, a thermal energy storage system for a direct steam generation power plant with parabolic troughs in the solar field was thermally designed to determine the boundary conditions. This paper discusses the economic impact of the designed thermal energy storage system based on the levelized costs of electricity results, provided via a wide parametric study. A state-of-the-art power cycle with a primary and a secondary heat transfer fluid and a two-tank thermal energy storage is used as a benchmark technology for electricity generation with solar thermal energy. The benchmark and direct steam generation systems are compared to each other, based respectively

  7. Equipment for secondary water distribution in heat exchanger, especially saturated steam generator for nuclear power plants and heat plants

    Energy Technology Data Exchange (ETDEWEB)

    Riman, J; Manek, O; Rybnicek, J

    1979-09-15

    A special structure consisting of a system of channels and a distribution plate with ports in-built above the tube-plate of a vertical-type steam generator prevents secondary water vaporization in the space above the tube-plate and thus also salt and sludge sedimentation which causes increased corrosion of heat transfer tubes. The size of the distribution plate ports is variable in the radial direction. The distribution plate is divided by means of the system of channels into at least two parts. The middle section of each part is of the through-flow type.

  8. Development of Design Criteria for Fluid Induced Structural Vibrations in Steam Generators and Heat Exchangers

    International Nuclear Information System (INIS)

    Catton, Ivan; Dhir, Vijay K.; Alquaddoomi, O.S.; Mitra, Deepanjan; Adinolfi, Pierangelo

    2004-01-01

    OAK-B135 Flow-induced vibration in heat exchangers has been a major cause of concern in the nuclear industry for several decades. Many incidents of failure of heat exchangers due to apparent flow-induced vibration have been reported through the USNRC incident reporting system. Almost all heat exchangers have to deal with this problem during their operation. The phenomenon has been studied since the 1970s and the database of experimental studies on flow-induced vibration is constantly updated with new findings and improved design criteria for heat exchangers. In the nuclear industry, steam generators are often affected by this problem. However, flow-induced vibration is not limited to nuclear power plants, but to any type of heat exchanger used in many industrial applications such as chemical processing, refrigeration and air conditioning. Specifically, shell and tube type heat exchangers experience flow-induced vibration due to the high velocity flow over the tube banks. Flow-induced vibration in these heat exchangers leads to equipment breakdown and hence expensive repair and process shutdown. The goal of this research is to provide accurate measurements that can help modelers to validate their models using the measured experimental parameters and thereby develop better design criteria for avoiding fluid-elastic instability in heat exchangers. The research is divided between two primary experimental efforts, the first conducted using water alone (single phase) and the second using a mixture of air or steam and water as the working fluid (two phase). The outline of this report is as follows: After the introduction to fluid-elastic instability, the experimental apparatus constructed to conduct the experiments is described in Chapter 2 along with the measurement procedures. Chapter 3 presents results obtained on the tube array and the flow loop, as well as techniques used in data processing. The project performance is described and evaluated in Chapter 4 followed by

  9. Heat exchanging tube behaviour in steam generators of pressurized water reactors

    International Nuclear Information System (INIS)

    Pastor, D.; Oertel, K.

    1979-01-01

    Based on a comprehensive failure statistics, materials corrosion chemistry and thermohydraulics problems of the tubings of steam generators are considered. A historical review of failures in the tubings of steam generators in pressurized water reactors reflects the often successless measures by designers, manufacturers and operating organizations for preventing failures, especially with regard to materials selection and water regime. It is stated that laboratory tests could not give sufficient information about safe and stable operation of nuclear steam generators unless real constructive, hydrodynamic, thermodynamical and chemical conditions of operation had been taken into account. (author)

  10. Intermediate heat exchanger and steam generator designs for the HYLIFE-II fusion power plant using molten salts

    International Nuclear Information System (INIS)

    Lee, Y.T.; Hoffman, M.A.

    1992-01-01

    The HYLIFE-II fusion power plant employs the molten salt, Flibe, for the liquid jets which form the self-healing 'first wall' of the reactor. The molten salt, sodium fluoroborate then transports the heat from the IHX's to the steam generators. The design and optimization of the IHX's and the steam generators for use with molten salts has been done as part of the HYLIFE-II conceptual design study. The results of this study are described, and reference designs of these large heat exchangers are selected to minimize the cost of electricity while satisfying other important constraints

  11. EPRI steam generator programs

    International Nuclear Information System (INIS)

    Martel, L.J.; Passell, T.O.; Bryant, P.E.C.; Rentler, R.M.

    1977-01-01

    The paper describes the current overall EPRI steam generator program plan and some of the ongoing projects. Because of the recent occurrence of a corrosion phenomenon called ''denting,'' which has affected a number of operating utilities, an expanded program plan is being developed which addresses the broad and urgent needs required to achieve improved steam generator reliability. The goal of improved steam generator reliability will require advances in various technologies and also a management philosophy that encourages conscientious efforts to apply the improved technologies to the design, procurement, and operation of plant systems and components that affect the full life reliability of steam generators

  12. Investigations of the gas-side heat transfer and flow characteristics of steam generators in AGR stations

    Energy Technology Data Exchange (ETDEWEB)

    Lis, J [Central Electricity Research Laboratories, Leatherhead, Surrey (United Kingdom)

    1984-07-01

    This paper describes the experimental and analytical investigations of the gas-side heat transfer and flow characteristics of steam generators in the AGR stations carried out by CERL. The majority of the experimental work on heat transfer and flow characteristics of close-packed tube arrangements in cross-flow of gases is carried out in a pressurised heat exchanger rig. The rig is operated on-line by a dedicated PDP 11/40 computer over the range of Reynolds number 10{sup 4} to 3x10{sup 5}. Atmospheric wind tunnels employing either small or large scale models of the specific sections of steam generators are used for a variety of supplementary and development studies. Various measurements techniques and, in particular, LDA and hot wire anemometry employed in these studies are described. The more important aspects of various investigations are illustrated by typical results. In order to ensure the efficient operation and integrity of steam generators under asymmetric boundary conditions a MIX suite of 2-dimensional codes has been developed. The codes calculate the gas and water/steam flow and temperature distributions in each channel of the steam generator taking into account thermal mixing in the gas as it passes through the generator. Application of the MIX codes to the solution of various operational problems is illustrated by typical examples and the continuing exercise of validating the codes against plant operational data is discussed. (author)

  13. Investigations of the gas-side heat transfer and flow characteristics of steam generators in AGR stations

    International Nuclear Information System (INIS)

    Lis, J.

    1984-01-01

    This paper describes the experimental and analytical investigations of the gas-side heat transfer and flow characteristics of steam generators in the AGR stations carried out by CERL. The majority of the experimental work on heat transfer and flow characteristics of close-packed tube arrangements in cross-flow of gases is carried out in a pressurised heat exchanger rig. The rig is operated on-line by a dedicated PDP 11/40 computer over the range of Reynolds number 10 4 to 3x10 5 . Atmospheric wind tunnels employing either small or large scale models of the specific sections of steam generators are used for a variety of supplementary and development studies. Various measurements techniques and, in particular, LDA and hot wire anemometry employed in these studies are described. The more important aspects of various investigations are illustrated by typical results. In order to ensure the efficient operation and integrity of steam generators under asymmetric boundary conditions a MIX suite of 2-dimensional codes has been developed. The codes calculate the gas and water/steam flow and temperature distributions in each channel of the steam generator taking into account thermal mixing in the gas as it passes through the generator. Application of the MIX codes to the solution of various operational problems is illustrated by typical examples and the continuing exercise of validating the codes against plant operational data is discussed. (author)

  14. Summary of results from sodium-heated steam generator test program

    Energy Technology Data Exchange (ETDEWEB)

    McDonald, J S

    1975-07-01

    A 28 MWt sodium-heated steam generator test unit developed and fabricated by Atomics International was operated in the Sodium Component Test Installation. The SCTI is located at the Liquid Metal Engineering Center which is operated for the Atomic Energy Commission by Atomics International, Reviewed in this paper are the results of the test operations and the findings of the post-test examination of the module. Testing was performed to assure the mechanical integrity of the unit over a wide range of simulated plant operating conditions and to develop a variety of performance data. Specific tests conducted included preheat, vibration, startup-shutdown, pressurization, steady state and parametric performance mapping, endurance, simulated leak injection, low- flow stability and simulated plant transients. (author)

  15. Calculation of wastage by small water leaks in sodium heated steam generators

    International Nuclear Information System (INIS)

    Tregonning, K.

    1976-01-01

    On the basis of mechanistic arguments it is suggested that the temperature of the wasting surface would provide a single physically meaningful parameter with which to correlate wastage data. A lumped parameter model is developed which predicts reaction temperature as a function of the major variables in the small water leak situation (Leak rate, tube spacing, sodium temperature). The calculated temperatures explain much of the observed behaviour of wastage rate with these variables and compare well with the limited temperature data available. Wastage rates are correlated with predicted temperature on a total activation energy basis. The results are encouraging and a first conservative method for the calculation of wastage by small water leaks in sodium-heated steam generators is produced

  16. Steam generator blowdown heat exchangers degradations operational experience on EDF French NPP fleet

    International Nuclear Information System (INIS)

    Praud, M.; Doyen, F.; Wintergest, M.; Jourdain, W.; Roussillon, M.; Zidane, A.; Mayos, M.

    2015-01-01

    The main function of the Steam Generator Blowdown System (SGBS) is to purify the secondary fluid from all kinds of pollutions: corrosion products from the secondary system, consequences of raw water pollutions through condenser's leakage, potential radiochemical pollutions resulting from Primary-to-Secondary leaks. The topic of this paper is to present the main SGBS dysfunctions linked to the degradation of the tubular heat exchangers, which sometimes can lead to integrity failure, through corrosion phenomenon. The degradation mechanisms have been characterized by various visual inspections and destructive examinations performed on pulled tubes and bundles. It appears that SGBS tubes suffer two main forms of corrosion. First, for the non-regenerative heat exchangers, where external surface of tubes is exposed to intermediate fluid, alkaline corrosion under tube sheet or shell-side baffles may occur. Caustic attack results from Na 3 PO 4 decomposition by thermal or chemical process. Secondly, mainly for regenerative heat exchangers, pitting and under-deposits corrosion linked to lay-up conditions during outages. This kind of attack is the root cause of a potential 'domino effect': a steam jet from the leaking tube can induce mechanical and/or erosion on many tubes located in its vicinity. Concerning the external degradation by caustic corrosion, only design modifications and strong monitoring of the raw water inlet may able to limit the occurrence of tube perforation. The lay-up guidelines should be carefully followed to mitigate internal corrosion: a controlled atmosphere (limited humidity) and cleanliness of the tube (avoiding deposits formation on the bottom line) seem to be the main parameters

  17. A performance analysis of integrated solid oxide fuel cell and heat recovery steam generator for IGFC system

    DEFF Research Database (Denmark)

    Rudra, Souman; Lee, Jinwook; Rosendahl, Lasse

    2010-01-01

    efficiencies can be achieved. The outputs from SOFC can be utilized by heat recovery steam generator (HRSG), which drives the steam turbine for electricity production. The SOFC stack model was developed using the process flow sheet simulator Aspen Plus, which is of the equilibrium type. Various ranges...... of syngas properties gathered from different literature were used for the simulation. The results indicate a trade-off efficiency and power with respect to a variety of SOFC inputs. The HRSG located after SOFC was included in the current simulation study with various operating parameters. This paper...... describes IGFC power plants, particularly the optimization of HRSG to improve the efficiency of the heat recovery from the SOFC exhaust gas and to maximize the power production in the steam cycle in the IGFC system. HRSG output from different pressure levels varies depending on the SOFC output. The steam...

  18. Qualitative and Quantitative Analysis of Organic Impurities in Feedwater of a Heat-Recovery Steam Generator

    Science.gov (United States)

    Chichirov, A. A.; Chichirova, N. D.; Filimonova, A. A.; Gafiatullina, A. A.

    2018-03-01

    In recent years, combined-cycle units with heat-recovery steam generators have been constructed and commissioned extensively in the European part of Russia. By the example of the Kazan Cogeneration Power Station no. 3 (TETs-3), an affiliate of JSC TGK-16, the specific problems for most power stations with combined-cycle power units that stem from an elevated content of organic impurities in the feedwater of the heat-recovery steam generator (HRSG) are examined. The HRSG is fed with highly demineralized water in which the content of organic carbon is also standardized. It is assumed that the demineralized water coming from the chemical water treatment department of TETs-3 will be used. Natural water from the Volga River is treated to produce demineralized water. The results of a preliminary analysis of the feedwater demonstrate that certain quality indices, principally, the total organic carbon, are above the standard values. Hence, a comprehensive investigation of the feedwater for organic impurities was performed, which included determination of their structure using IR and UV spectroscopy techniques, potentiometric measurements, and element analysis; determination of physical and chemical properties of organic impurities; and prediction of their behavior in the HRSG. The estimation of the total organic carbon revealed that it exceeded the standard values in all sources of water comprising the feedwater for the HRSG. The extracted impurities were humic substances, namely, a mixture of humic and fulvic acids in a 20 : 80 ratio, respectively. In addition, an analysis was performed of water samples taken at all intermediate stages of water treatment to study the behavior of organic substances in different water treatment processes. An analysis of removal of the humus substances in sections of the water treatment plant yielded the concentration of organic substances on the HRSG condensate. This was from 100 to 150 μg/dm3. Organic impurities in boiler water can induce

  19. IAEA Technical Meeting on Innovative Heat Exchanger and Steam Generator Designs for Fast Reactors. Presentations

    International Nuclear Information System (INIS)

    2011-01-01

    concepts incorporating innovative systems and components, as well as advanced fuel and fuel cycle technologies. In particular, innovative heat exchangers and steam generators are key to significanly reduce the capital cost of the NSSS of the fast reactors. The IAEA, within the framework of its Nuclear Energy Department’s Technical Working Group on Fast Reactors (TWG-FR), assists Member States activities in these technology development areas by providing an umbrella for information exchange [topical Technical Meetings (TMs), Workshops and large Conferences] and collaborative R&D [Coordinated Research Projects (CRPs)]. This topical TM is addressing Member States’ expressed information exchange needs in the field of advanced fast reactor design features, with particular attention to innovative heat exchangers and steam generators

  20. Experimental investigations of heat exchange and hydrodynamics on models of a VG-400 steam generator tube bundle made up of small diameter helicoils

    International Nuclear Information System (INIS)

    Golovko, V.F; Ivaskov, N.A.; Obukhov, P.I.; Pospelov, V.N.; Sergeev, A.I.

    1988-01-01

    Features of HTGR steam generators having heat exchange surface made up of small diameter helicoils are discussed in the paper. A general approach to optimization of thermohydraulic characteristics BΓW-400 steam generator design backed by calculation and experiment are given. Main results of steam generator assembly's model aerodynamic test are presented. Data of thermohydraulic tests of a single tube model in a helium heated test rig are discussed. (author)

  1. Design specifications to ensure flow-induced vibration and fretting-wear performance in CANDU steam generators and heat exchangers

    International Nuclear Information System (INIS)

    Janzen, V.P.; Han, Y.; Pettigrew, M.J.

    2009-01-01

    Preventing flow-induced vibration and fretting-wear problems in steam generators and heat exchangers requires design specifications that bring together specific guidelines, analysis methods, requirements and appropriate performance criteria. This paper outlines the steps required to generate and support such design specifications for CANDU nuclear steam generators and heat exchangers, and relates them to typical steam-generator design features and computer modeling capabilities. It also describes current issues that are driving changes to flow-induced vibration and fretting-wear specifications that can be applied to the design process for component refurbishment, replacement or new designs. These issues include recent experimental or field evidence for new excitation mechanisms, e.g., the possibility of in-plane fluidelastic instability of U-tubes, the demand for longer reactor and component lifetimes, the need for better predictions of dynamic properties and vibration response, e.g., two-phase random-turbulence excitation, and requirements to consider system 'excursions' or abnormal scenarios, e.g., a main steam line break in the case of steam generators. The paper describes steps being taken to resolve these issues. (author)

  2. Steam generator life management

    International Nuclear Information System (INIS)

    Tapping, R.L.; Nickerson, J.; Spekkens, P.; Maruska, C.

    1998-01-01

    Steam generators are a critical component of a nuclear power reactor, and can contribute significantly to station unavailability, as has been amply demonstrated in Pressurized Water Reactors (PWRs). CANDU steam generators are not immune to steam generator degradation, and the variety of CANDU steam generator designs and tube materials has led to some unexpected challenges. However, aggressive remedial actions, and careful proactive maintenance activities, have led to a decrease in steam generator-related station unavailability of Canadian CANDUs. AECL and the CANDU utilities have defined programs that will enable existing or new steam generators to operate effectively for 40 years. Research and development work covers corrosion and mechanical degradation of tube bundles and internals, chemistry, thermal hydraulics, fouling, inspection and cleaning, as well as provision for specially tool development for specific problem solving. A major driving force is development of CANDU-specific fitness-for-service guidelines, including appropriate inspection and monitoring technology to measure steam generator condition. Longer-range work focuses on development of intelligent on-line monitoring for the feedwater system and steam generator. New designs have reduced risk of corrosion and fouling, are more easily inspected and cleaned, and are less susceptible to mechanical damage. The Canadian CANDU utilities have developed programs for remedial actions to combat degradation of performance (Gentilly-2, Point Lepreau, Bruce A/B, Pickering A/B), and have developed strategic plans to ensure that good future operation is ensured. This report shows how recent advances in cleaning technology are integrated into a life management strategy, discusses downcomer flow measurement as a means of monitoring steam generator condition, and describes recent advances in hideout return as a life management tool. The research and development program, as well as operating experience, has identified

  3. Model of reverse steam generator

    International Nuclear Information System (INIS)

    Malasek, V.; Manek, O.; Masek, V.; Riman, J.

    1987-01-01

    The claim of Czechoslovak discovery no. 239272 is a model designed for the verification of the properties of a reverse steam generator during the penetration of water, steam-water mixture or steam into liquid metal flowing inside the heat exchange tubes. The design may primarily be used for steam generators with a built-in inter-tube structure. The model is provided with several injection devices configured in different heat exchange tubes, spaced at different distances along the model axis. The design consists in that between the pressure and the circumferential casings there are transverse partitions and that in one chamber consisting of the circumferential casings, pressure casing and two adjoining partitions there is only one passage of the injection device through the inter-tube space. (Z.M.). 1 fig

  4. Effect of heat treatment and composition on stress corrosion cracking of steam generation tubing materials

    International Nuclear Information System (INIS)

    Kim, H. P.; Hwang, S. S.; Kuk, I. H.; Kim, J. S.; Oh, C. Y.

    1998-01-01

    Effects of heat treatment and alloy composition on stress corrosion cracking (SCC) of steam generator tubing materials have been studied in 40% NaOH at 315.deg.C at potential of +200mV above corrosion potential using C-ring specimen and reverse U bend specimen. The tubing materials used were commercial Alloy 600, Alloy 690 and laboratory alloys, Ni-χCr-10Fe. Commercial Alloy 600, Alloy 690 were mill annealed or thermally treated.Laboratory alloy Ni-χCr-10Fe, and some of Alloy 600 and Alloy 690 were solution annealed. Polarization curves were measured to find out any relationship between SCC susceptibility and electrochemical behaviour. The variation in thermal treatment of Alloy 600 and Alloy 690 had no effect on polarization behaviour probably due to small area fraction of carbide and Cr depletion zone near grain boundary. In anodic polarization curves, the first and second anodic peaks at about 170mV and about at 260mV, respectively, above corrosion potential were independent of Cr content, whereas the third peak at 750mV above corrosion potential and passive current density in-creased with Cr content. SCC susceptibility decreased with Cr content and thermal treatment producing semicontinuous grain boundary decoration. Examination of cross sectional area of C-ring specimen showed deep SCC cracks for the alloys with less than 17%Cr and many shallow attacks for alloy 690. The role of Cr content in steam generator tubing materials and grain boundary carbide on SCC were discussed

  5. Steam generator with perfected dryers

    International Nuclear Information System (INIS)

    Fenet, J.C.

    1987-01-01

    This steam generator has vertically superposed array of steam dryers. These dryers return the steam flow of 180 0 . The return of the water is made by draining channels to the steam production zone [fr

  6. Regulation of ageing steam generators

    International Nuclear Information System (INIS)

    Jarman, B.L.; Grant, I.M.; Garg, R.

    1998-01-01

    Recent years have seen leaks and shutdowns of Canadian CANDU plants due to steam generator tube degradation by mechanisms including stress corrosion cracking, fretting and pitting. Failure of a single steam generator tube, or even a few tubes, would not be a serious safety related event in a CANDU reactor. The leakage from a ruptured tube is within the makeup capacity of the primary heat transport system, so that as long as the operator takes the correct actions, the off-site consequences will be negligible. However, assurance that no tubes deteriorate to the point where their integrity could be seriously breached as result of potential accidents, and that any leakage caused by such an accident will be small enough to be inconsequential, can only be obtained through detailed monitoring and management of steam generator condition. This paper presents the AECB's current approach and future regulatory directions regarding ageing steam generators. (author)

  7. Numerical analysis of APR1400 Steam Generator by CUPID/MARS heat structure coupling

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jae Ryong Lee; Lee, Seung Jun; Pakr, Ik Kyu; Yoon, Han Young [KAERI, Daejeon (Korea, Republic of); Cho, Hyoung Kyu [Seoul National University, Seoul (Korea, Republic of)

    2015-05-15

    To design and analyze steam generators, many computer codes have been developed and used around the world. In this study, the coupled CUPID and MARS code was used for the simulation of boiler side of the PWR steam generator. This paper presents the description of the coupling method, validation for porous media approach against the rod bundle experiment and the preliminary simulation results of PWR steam generator using the coupled code. In the present study, the multi-scale thermal-hydraulic analysis method using the coupled CUPID/MARS code was applied for the simulation of the steam generator. The primary side of the steam generator and other RCS was simulated by MARS and the secondary side was calculated by CUPID with porous media approach. For coupled simulation, the porous medium was applied in order to take into account the effect of the U-tube bundle and other supporting structure which play a role to be a flow resistance. More realistic physical model such as moisture separator slug behavior should be developed for the near future. The application of the coupled simulation should be extended to the accident scenario.

  8. Thermal performances of molten salt steam generator

    International Nuclear Information System (INIS)

    Yuan, Yibo; He, Canming; Lu, Jianfeng; Ding, Jing

    2016-01-01

    Highlights: • Thermal performances of molten salt steam generator were experimentally studied. • Overall heat transfer coefficient reached maximum with optimal molten salt flow rate. • Energy efficiency first rose and then decreased with salt flow rate and temperature. • Optimal molten salt flow rate and temperature existed for good thermal performance. • High inlet water temperature benefited steam generating rate and energy efficiency. - Abstract: Molten salt steam generator is the key technology for thermal energy conversion from high temperature molten salt to steam, and it is used in solar thermal power station and molten salt reactor. A shell and tube type molten salt steam generator was set up, and its thermal performance and heat transfer mechanism were studied. As a coupling heat transfer process, molten salt steam generation is mainly affected by molten salt convective heat transfer and boiling heat transfer, while its energy efficiency is also affected by the heat loss. As molten salt temperature increased, the energy efficiency first rose with the increase of heat flow absorbed by water/steam, and then slightly decreased for large heat loss as the absorbed heat flow still rising. At very high molten salt temperature, the absorbed heat flow decreased as boiling heat transfer coefficient dropping, and then the energy efficiency quickly dropped. As the inlet water temperature increased, the boiling region in the steam generator remarkably expanded, and then the steam generation rate and energy efficiency both rose with the overall heat transfer coefficient increasing. As the molten salt flow rate increased, the wall temperature rose and the boiling heat transfer coefficient first increased and then decreased according to the boiling curve, so the overall heat transfer coefficient first increased and then decreased, and then the steam generation rate and energy efficiency of steam generator both had maxima.

  9. Applying computer modeling to eddy current signal analysis for steam generator and heat exchanger tube inspections

    International Nuclear Information System (INIS)

    Sullivan, S.P.; Cecco, V.S.; Carter, J.R.; Spanner, M.; McElvanney, M.; Krause, T.W.; Tkaczyk, R.

    2000-01-01

    Licensing requirements for eddy current inspections for nuclear steam generators and heat exchangers are becoming increasingly stringent. The traditional industry-standard method of comparing inspection signals with flaw signals from simple in-line calibration standards is proving to be inadequate. A more complete understanding of eddy current and magnetic field interactions with flaws and other anomalies is required for the industry to generate consistently reliable inspections. Computer modeling is a valuable tool in improving the reliability of eddy current signal analysis. Results from computer modeling are helping inspectors to properly discriminate between real flaw signals and false calls, and improving reliability in flaw sizing. This presentation will discuss complementary eddy current computer modeling techniques such as the Finite Element Method (FEM), Volume Integral Method (VIM), Layer Approximation and other analytic methods. Each of these methods have advantages and limitations. An extension of the Layer Approximation to model eddy current probe responses to ferromagnetic materials will also be presented. Finally examples will be discussed demonstrating how some significant eddy current signal analysis problems have been resolved using appropriate electromagnetic computer modeling tools

  10. Steam generator tube failures

    International Nuclear Information System (INIS)

    MacDonald, P.E.; Shah, V.N.; Ward, L.W.; Ellison, P.G.

    1996-04-01

    A review and summary of the available information on steam generator tubing failures and the impact of these failures on plant safety is presented. The following topics are covered: pressurized water reactor (PWR), Canadian deuterium uranium (CANDU) reactor, and Russian water moderated, water cooled energy reactor (VVER) steam generator degradation, PWR steam generator tube ruptures, the thermal-hydraulic response of a PWR plant with a faulted steam generator, the risk significance of steam generator tube rupture accidents, tubing inspection requirements and fitness-for-service criteria in various countries, and defect detection reliability and sizing accuracy. A significant number of steam generator tubes are defective and are removed from service or repaired each year. This wide spread damage has been caused by many diverse degradation mechanisms, some of which are difficult to detect and predict. In addition, spontaneous tube ruptures have occurred at the rate of about one every 2 years over the last 20 years, and incipient tube ruptures (tube failures usually identified with leak detection monitors just before rupture) have been occurring at the rate of about one per year. These ruptures have caused complex plant transients which have not always been easy for the reactor operators to control. Our analysis shows that if more than 15 tubes rupture during a main steam line break, the system response could lead to core melting. Although spontaneous and induced steam generator tube ruptures are small contributors to the total core damage frequency calculated in probabilistic risk assessments, they are risk significant because the radionuclides are likely to bypass the reactor containment building. The frequency of steam generator tube ruptures can be significantly reduced through appropriate and timely inspections and repairs or removal from service

  11. Tests of an experimental steam generator heated by sodium-potassium flow

    International Nuclear Information System (INIS)

    Robin, M.G.; Duchatelle, L.; Nucheze, L. de

    1974-01-01

    The first boiler heated by liquid alkaline metal flow, installed at the C.E.A. Heat Test Centre at Grand-Quevilly, near Rouen, was a double-walled 5MW model fed with water at 220 deg C and producing superheated steam at 545 deg C and at an effective pressure of 125 bar. From 1965 to 1967, in the course of more than 8,000 hours of operation under varied conditions (specific water flow rates between 110 and 1,200kg/sq.m./sec., steam pressures of 85 and 125 bar), some 200 results of stationary operating conditions were obtained. These were compared with calculated predictions. After specifying the laws of exchange utilized, the authors discuss the heat transfer results and pressure loss values [fr

  12. Effect of heat- and steam-generating sheet on daily activities of living in patients with osteoarthritis of the knee: randomized prospective study.

    Science.gov (United States)

    Seto, Hiroaki; Ikeda, Hiroshi; Hisaoka, Hidehiko; Kurosawa, Hisashi

    2008-05-01

    Thermotherapy is widely known to be effective for osteoarthritis of the knee (knee OA), but most treatment methods make use of dry heat. We developed a sheet that generates heat and steam simultaneously. In this prospective randomized study, we evaluated the effectiveness of this sheet. Of 41 female patients with knee OA randomized to use the heat/steam-generating sheet or the dry heat-generating sheet, 37 patients (20 using the heat/steam-generating sheet and 17 using the dry heat-generating sheet) who used the sheets continuously for 4 weeks were studied. Outcome measures included the Western Ontario and McMaster Universities Osteoarthritis Index (WOMAC) and Japan Orthopaedic Association (JOA) scores, which were applied at baseline and after 2 and 4 weeks of use. Significant improvement of the total WOMAC score was observed at 2 and 4 weeks (compared to baseline) in the heat/steam-generating sheet group, but no significant change was observed in the dry heat-generating sheet group. Among the JOA scores, the gait ability score was also improved significantly only in the heat/steam-generating sheet group. The effects were still seen 6 weeks after completion of treatment. The present study provided evidence that the heat/steam-generating sheet that we developed is effective for alleviating pain and is especially superior in regard to improving stiffness and gait impairment in patients with knee OA. Furthermore, the effect persists for at least 6 weeks after application.

  13. French steam generator

    International Nuclear Information System (INIS)

    Remond, A.

    1986-01-01

    After recalling the potential damage mode of tubes of steam generator, the author recalls the safety criteria used in France. The improvements and the process of damage prejudice and reparation for tubular bundle are presented [fr

  14. Steam generator water lancing

    International Nuclear Information System (INIS)

    Kamler, F.; Schneider, W.

    1992-01-01

    The tubesheet and tube support plate deposits in CANDU steam generators are notable for their hardness. Also notable is the wide variety of steam generator access situations. Because of the sludge hardness and the difficulty of the access, traditional water lancing processes which directed jets from the central tube free lane or from the periphery of the bundle have proven unsuitable. This has led to the need for some very unique inter tube water lancing devices which could direct powerful water jets directly onto the deposits. This type of process was applied to the upper broached plates of the Bruce A steam generators, which had become severely blocked. It has since been applied to various other steam generator situations. This paper describes the flexlance equipment development, qualification, and performance in the various CANDU applications. 4 refs., 2 tabs., 7 figs

  15. A mathematical model for localized corrosion in steam generator crevices under heat transfer conditions

    International Nuclear Information System (INIS)

    Engelhardt, G.; Urquidi-Macdonald, M.; Sikora, J.; Macdonald, D.D.

    1995-01-01

    A predictive and self-consistent mathematical model has been developed to describe the localized corrosion in steam generators. The model recognizes that the internal and external environment are coupled by the need to conserve charge in the system. Thus, solution of Laplace's equation for the external environment (outside the crevice) provides the boundary condition for the electric potential at the crevice mouth, which is needed for solving the system of mass transfer equations for the internal environment (inside the crevice). Mass transfer by diffusion, ion migration, and convection was considered. Heat and momentum transfer equations are solved simultaneously, with the mass balance equation for each species and the condition of electroneutrality inside the cavity being considered. The model takes into account the porosity and tortuosity in the corrosion product deposit in the crevice. The homogeneous chemical reactions (hydrolysis of the products of the anodic reaction and the autoprotolysis of water) are included in the model. The model, in this preliminary form predicts the solution chemistry, potential drop, and temperature distribution inside the crevice. An order of magnitude estimate of the crevice corrosion rate also obtained. At this point, the model predicts only the steady state solution, but it is recognized that a steady state may not exist under normal conditions

  16. Risk analysis of heat recovery steam generator with semi quantitative risk based inspection API 581

    Science.gov (United States)

    Prayogo, Galang Sandy; Haryadi, Gunawan Dwi; Ismail, Rifky; Kim, Seon Jin

    2016-04-01

    Corrosion is a major problem that most often occurs in the power plant. Heat recovery steam generator (HRSG) is an equipment that has a high risk to the power plant. The impact of corrosion damage causing HRSG power plant stops operating. Furthermore, it could be threaten the safety of employees. The Risk Based Inspection (RBI) guidelines by the American Petroleum Institute (API) 58 has been used to risk analysis in the HRSG 1. By using this methodology, the risk that caused by unexpected failure as a function of the probability and consequence of failure can be estimated. This paper presented a case study relating to the risk analysis in the HRSG, starting with a summary of the basic principles and procedures of risk assessment and applying corrosion RBI for process industries. The risk level of each HRSG equipment were analyzed: HP superheater has a medium high risk (4C), HP evaporator has a medium-high risk (4C), and the HP economizer has a medium risk (3C). The results of the risk assessment using semi-quantitative method of standard API 581 based on the existing equipment at medium risk. In the fact, there is no critical problem in the equipment components. Damage mechanisms were prominent throughout the equipment is thinning mechanism. The evaluation of the risk approach was done with the aim of reducing risk by optimizing the risk assessment activities.

  17. Risk analysis of heat recovery steam generator with semi quantitative risk based inspection API 581

    International Nuclear Information System (INIS)

    Prayogo, Galang Sandy; Haryadi, Gunawan Dwi; Ismail, Rifky; Kim, Seon Jin

    2016-01-01

    Corrosion is a major problem that most often occurs in the power plant. Heat recovery steam generator (HRSG) is an equipment that has a high risk to the power plant. The impact of corrosion damage causing HRSG power plant stops operating. Furthermore, it could be threaten the safety of employees. The Risk Based Inspection (RBI) guidelines by the American Petroleum Institute (API) 58 has been used to risk analysis in the HRSG 1. By using this methodology, the risk that caused by unexpected failure as a function of the probability and consequence of failure can be estimated. This paper presented a case study relating to the risk analysis in the HRSG, starting with a summary of the basic principles and procedures of risk assessment and applying corrosion RBI for process industries. The risk level of each HRSG equipment were analyzed: HP superheater has a medium high risk (4C), HP evaporator has a medium-high risk (4C), and the HP economizer has a medium risk (3C). The results of the risk assessment using semi-quantitative method of standard API 581 based on the existing equipment at medium risk. In the fact, there is no critical problem in the equipment components. Damage mechanisms were prominent throughout the equipment is thinning mechanism. The evaluation of the risk approach was done with the aim of reducing risk by optimizing the risk assessment activities.

  18. Cold start-up condition model for heat recovery steam generators

    International Nuclear Information System (INIS)

    Sindareh-Esfahani, Peyman; Habibi-Siyahposh, Ehsan; Saffar-Avval, Majid; Ghaffari, Ali; Bakhtiari-Nejad, Firooz

    2014-01-01

    A dynamic modeling of Heat Recovery Steam Generator (HRSG) during cold start-up operation in Combined Cycle Power Plant (CCPP) is introduced. In order to characterize the essential dynamic behavior of the HRSG during cold start-up; Dynamic equations of all HRSG's components are developed based on energy and mass balances. To describe precisely the operation of HRSG; a method based on nonlinear estimated functions for thermodynamic properties is applied to estimate the model parameters. Model parameters are evaluated by a designed algorithm based on Genetic Algorithm (GA). A wide set of experimental data is used to validate HRSG model during cold start-up operation. The simulation results show the reliability and validity of the developed model for cold start-up operation. - Highlights: •Presenting a mathematical model for HRSGs cold start-up based on energy and mass balances. •A designed parameter identification algorithm based on GA is presented. •Application of experimental data in order to model and validate simulation results

  19. Risk analysis of heat recovery steam generator with semi quantitative risk based inspection API 581

    Energy Technology Data Exchange (ETDEWEB)

    Prayogo, Galang Sandy, E-mail: gasandylang@live.com; Haryadi, Gunawan Dwi; Ismail, Rifky [Department of Mechanical Engineering, Diponegoro University, Semarang (Indonesia); Kim, Seon Jin [Department of Mechanical & Automotive Engineering of Pukyong National University (Korea, Republic of)

    2016-04-19

    Corrosion is a major problem that most often occurs in the power plant. Heat recovery steam generator (HRSG) is an equipment that has a high risk to the power plant. The impact of corrosion damage causing HRSG power plant stops operating. Furthermore, it could be threaten the safety of employees. The Risk Based Inspection (RBI) guidelines by the American Petroleum Institute (API) 58 has been used to risk analysis in the HRSG 1. By using this methodology, the risk that caused by unexpected failure as a function of the probability and consequence of failure can be estimated. This paper presented a case study relating to the risk analysis in the HRSG, starting with a summary of the basic principles and procedures of risk assessment and applying corrosion RBI for process industries. The risk level of each HRSG equipment were analyzed: HP superheater has a medium high risk (4C), HP evaporator has a medium-high risk (4C), and the HP economizer has a medium risk (3C). The results of the risk assessment using semi-quantitative method of standard API 581 based on the existing equipment at medium risk. In the fact, there is no critical problem in the equipment components. Damage mechanisms were prominent throughout the equipment is thinning mechanism. The evaluation of the risk approach was done with the aim of reducing risk by optimizing the risk assessment activities.

  20. Continuous-wave radar to detect defects within heat exchangers and steam generator tubes.

    Energy Technology Data Exchange (ETDEWEB)

    Nassersharif, Bahram (New Mexico State University, Las Cruces, NM); Caffey, Thurlow Washburn Howell; Jedlicka, Russell P. (New Mexico State University, Las Cruces, NM); Garcia, Gabe V. (New Mexico State University, Las Cruces, NM); Rochau, Gary Eugene

    2003-01-01

    A major cause of failures in heat exchangers and steam generators in nuclear power plants is degradation of the tubes within them. The tube failure is often caused by the development of cracks that begin on the outer surface of the tube and propagate both inwards and laterally. A new technique was researched for detection of defects using a continuous-wave radar method within metal tubing. The experimental program resulted in a completed product development schedule and the design of an experimental apparatus for studying handling of the probe and data acquisition. These tests were completed as far as the prototypical probe performance allowed. The prototype probe design did not have sufficient sensitivity to detect a defect signal using the defined radar technique and did not allow successful completion of all of the project milestones. The best results from the prototype probe could not detect a tube defect using the radar principle. Though a more precision probe may be possible, the cost of design and construction was beyond the scope of the project. This report describes the probe development and the status of the design at the termination of the project.

  1. Expandable antivibration bar for heat transfer tubes of a pressurized water reactor steam generator

    International Nuclear Information System (INIS)

    Appleman, R.H.

    1987-01-01

    This patent describes a pressurized water reactor steam generator having spaced rows of heat transfer tubes through which primary coolant from the reactor flows, the tubes being of a U-shaped design, with the U-bend portions of the U-shaped tubes stabilized by antivibration bars. The improvement described here comprises expandable antivibration bars for stabilizing the U-bend portions of the U-shaped tubes, the expandable bars having a pair of adjustable rods, formed from a pair of rod sections affixed to a connector, one rod section of each of the pair of rod sections having a plurality of protrusions. Each of the protrusions has slidable surfaces thereon. The other rod section of each of the pair of rod sections has indentations, each of the indentations having slidable surfaces thereon complementary to the sliding surfaces of the protrusions, such that the rods are expandable from a first cross-sectional width less than the spacing between two adjacent rows of the tubes, to a second cross-sectional width greater than the first cross-sectional width. The expanded rods are adapted to contact tubes of the two adjacent rows of the tubes

  2. Method of processing results of tests of heating surfaces of a steam generator on a digital computer

    Energy Technology Data Exchange (ETDEWEB)

    Glusker, B.N.

    1975-03-01

    At present, processing of information obtained by testing steam generators in high-capacity generating units is carried out manually. This takes a long time and does not always permit one to process all the information obtained, which impoverishes the results of experimental work. In addition, this kind of processing of experimental results is as a rule done after completion of a considerable part of the tests, and occasionally after completion of all the tests. In this case, it is impossible to conduct a better directed, corrected experiment, and this leads to duplication of experiments and to increasing the period of adjusting and exploratory work on industrial plants. An algorithm was developed for automated processing of the hydraulic and temperature conditions of the heating surfaces in steam generators on digital computers, which is a part of the general algorithm of processing of results of thermal tests of steam generators. It includes calculation of all characteristics determining the thermal and hydraulic conditions of the heating surfaces. The program of processing includes a subprogram: determination of the thermophysical and thermodynamic properties of the water and steam.

  3. Results of Steam-Water-Oxygen Treatment of the Inside of Heating Surfaces in Heat-Recovery Steam Generators of the PGU-800 Power Unit at the Perm' District Thermal Power Station

    Science.gov (United States)

    Ovechkina, O. V.; Zhuravlev, L. S.; Drozdov, A. A.; Solomeina, S. V.

    2018-05-01

    Prestarting, postinstallation steam-water-oxygen treatment (SWOT) of the natural circulation/steam reheat heat-recovery steam generators (HRSG) manufactured by OAO Krasny Kotelshchik was performed at the PGU-800 power unit of the Perm District Thermal Power Station (GRES). Prior to SWOT, steam-oxygen cleaning, passivation, and preservation of gas condensate heaters (GCH) of HRSGs were performed for 10 h using 1.3MPa/260°C/70 t/h external steam. After that, test specimens were cut out that demonstrated high strength of the passivating film. SWOT of the inside of the heating surfaces was carried out during no-load operation of the gas turbine unit with an exhaust temperature of 280-300°C at the HRSG inlet. The steam turbine was shutdown, and the generated steam was discharged into the atmosphere. Oxygen was metered into the discharge pipeline of the electricity-driven feed pumps and downcomers of the evaporators. The behavior of the concentration by weight of iron compounds and the results of investigation of cutout specimens by the drop or potentiometric method indicate that the steam-water-oxygen process makes it possible to remove corrosion products and reduce the time required to put a boiler into operation. Unlike other processes, SWOT does not require metal-intensive cleaning systems, temporary metering stations, and structures for collection of the waste solution.

  4. Next Generation Nuclear Plant Steam Generator and Intermediate Heat Exchanger Materials Research and Development Plan

    Energy Technology Data Exchange (ETDEWEB)

    J. K. Wright

    2010-09-01

    DOE has selected the High Temperature Gas-cooled Reactor (HTGR) design for the Next Generation Nuclear Plant (NGNP) Project. The NGNP will demonstrate the use of nuclear power for electricity and hydrogen production. It will have an outlet gas temperature in the range of 900°C and a plant design service life of 60 years. The reactor design will be a graphite moderated, helium-cooled, prismatic or pebble-bed reactor and use low-enriched uranium, Tri-Isotopic (TRISO)-coated fuel. The plant size, reactor thermal power, and core configuration will ensure passive decay heat removal without fuel damage or radioactive material releases during accidents. The NGNP Materials Research and Development (R&D) Program is responsible for performing R&D on likely NGNP materials in support of the NGNP design, licensing, and construction activities. Today’s high-temperature alloys and associated ASME Codes for reactor applications are approved up to 760°C. However, some primary system components, such as the Intermediate Heat Exchanger (IHX) for the NGNP will require use of materials that can withstand higher temperatures. The thermal, environmental, and service life conditions of the NGNP will make selection and qualification of some high-temperature materials a significant challenge. Examples include materials for the core barrel and core internals, such as the control rod sleeves. The requirements of the materials for the IHX are among the most demanding. Selection of the technology and design configuration for the NGNP must consider both the cost and risk profiles to ensure that the demonstration plant establishes a sound foundation for future commercial deployments. The NGNP challenge is to achieve a significant advancement in nuclear technology while at the same time setting the stage for an economically viable deployment of the new technology in the commercial sector soon after 2020. A number of solid solution strengthened nickel based alloys have been considered for

  5. Consolidated nuclear steam generator

    International Nuclear Information System (INIS)

    Jabsen, F.S.; Schluderberg, D.C.; Paulson, A.E.

    1978-01-01

    An improved system of providing power has a unique generating means for nuclear reactors with a number of steam generators in the form of replaceable modular units of the expendable type to attain the optimum in effective and efficient vaporization of fluid during the generating power. The system is most adaptable to undrground power plants and marine usage

  6. Kind of approximate theoretical calculating formula of heat-exchange area for the vertical U-bend tube natural-circuit steam generator

    International Nuclear Information System (INIS)

    Luo Mingkun; Wang Fei; Huang Wei; Zhang Wenqi; Zhao Shan; Lu Lianghong

    2001-01-01

    A kind of approximate theoretical calculating formula of the vertical U-bend tube natural-circuit steam generator is deduced by using an approximate method, the results of this formula is compared with the heat exchanging areas of the real vertical U-bend tube natural-circuit steam generators, the absolute errors of them are below 8%

  7. Procedure for generating steam and steam generator for operating said procedure

    International Nuclear Information System (INIS)

    Chlique, Bernard.

    1975-01-01

    This invention concerns the generation of steam by bringing the water to be vaporised into indirect thermal exchange relation with the heating steam which condenses when passing in series, along alternate routes, through bundles of tubes immersed in a vaporising chamber. A number of steam generators working on this principle already exist. The purpose of the invention is to modify the operating method of these steam generators by means of a special disposition making it possible to build a compact unit including an additional bundle of tubes heated by the condensates collected at the outlet of each bundle through which the heating steam passes [fr

  8. STEAM GENERATOR TUBE INTEGRITY ANALYSIS OF A TOTAL LOSS OF ALL HEAT SINKS ACCIDENT FOR WOLSONG NPP UNIT 1

    Directory of Open Access Journals (Sweden)

    HEOK-SOON LIM

    2014-02-01

    Full Text Available A total loss of all heat sinks is considered a severe accident with a low probability of occurrence. Following a total loss of all heat sinks, the degasser/condenser relief valves (DCRV become the sole means available for the depressurization of the primary heat transport system. If a nuclear power plant has a total loss of heat sinks accident, high-temperature steam and differential pressure between the primary heat transport system (PHTS and the steam generator (SG secondary side can cause a SG tube creep rupture. To protect the PHTS during a total loss of all heat sinks accident, a sufficient depressurization capability of the degasser/condenser relief valve and the SG tube integrity is very important. Therefore, an accurate estimation of the discharge through these valves is necessary to assess the impact of the PHTS overprotection and the SG tube integrity of the primary circuit. This paper describes the analysis of DCRV discharge capacity and the SG tube integrity under a total loss of all heat sink using the CATHENA code. It was found that the DCRV's discharge capacity is enough to protect the overpressure in the PHTS, and the SG tube integrity is maintained in a total loss of all heat accident.

  9. Steam Generator Tube Integrity Analysis of A Total Loss of all Heat Sinks Accident for Wolsong NPP Unit 1

    Energy Technology Data Exchange (ETDEWEB)

    Lim, Heoksoon; Song, Taeyoung; Chi, Moongoo [Korea Htydro and Nuclear Power Co., Ltd., Daejeon (Korea, Republic of); Kim, Seoungrae [Nuclear Engineering Service and Solution, Daejeon (Korea, Republic of)

    2014-02-15

    A total loss of all heat sinks is considered a severe accident with a low probability of occurrence. Following a total loss of all heat sinks, the degasser/condenser relief valves (DCRV) become the sole means available for the depressurization of the primary heat transport system. If a nuclear power plant has a total loss of heat sinks accident, high-temperature steam and differential pressure between the primary heat transport system (PHTS) and the steam generator (SG) secondary side can cause a SG tube creep rupture. To protect the PHTS during a total loss of all heat sinks accident, a sufficient depressurization capability of the degasser/condenser relief valve and the SG tube integrity is very important. Therefore, an accurate estimation of the discharge through these valves is necessary to assess the impact of the PHTS overprotection and the SG tube integrity of the primary circuit. This paper describes the analysis of DCRV discharge capacity and the SG tube integrity under a total loss of all heat sink using the CATHENA code. It was found that the DCRV's discharge capacity is enough to protect the overpressure in the PHTS, and the SG tube integrity is maintained in a total loss of all heat accident.

  10. Steam Generator Tube Integrity Analysis of A Total Loss of all Heat Sinks Accident for Wolsong NPP Unit 1

    International Nuclear Information System (INIS)

    Lim, Heoksoon; Song, Taeyoung; Chi, Moongoo; Kim, Seoungrae

    2014-01-01

    A total loss of all heat sinks is considered a severe accident with a low probability of occurrence. Following a total loss of all heat sinks, the degasser/condenser relief valves (DCRV) become the sole means available for the depressurization of the primary heat transport system. If a nuclear power plant has a total loss of heat sinks accident, high-temperature steam and differential pressure between the primary heat transport system (PHTS) and the steam generator (SG) secondary side can cause a SG tube creep rupture. To protect the PHTS during a total loss of all heat sinks accident, a sufficient depressurization capability of the degasser/condenser relief valve and the SG tube integrity is very important. Therefore, an accurate estimation of the discharge through these valves is necessary to assess the impact of the PHTS overprotection and the SG tube integrity of the primary circuit. This paper describes the analysis of DCRV discharge capacity and the SG tube integrity under a total loss of all heat sink using the CATHENA code. It was found that the DCRV's discharge capacity is enough to protect the overpressure in the PHTS, and the SG tube integrity is maintained in a total loss of all heat accident

  11. Indication chamber of liquid metal fired steam generators with double wall for heat transfer

    International Nuclear Information System (INIS)

    Matal, O.; Martoch, J.

    1982-01-01

    The double wall of the steam generator consists of inner and outer tubes anchored in a tube plate. Between the tubes are indication spaces which end in recesses formed at least in one of the tube plates and coaxial with the outer tubes. The recesses interconnected with channels form the indication chamber to which is connected at least one sensor of the alarm signal equipment. (B.S.)

  12. Wiring of leakage alarm of heating surface of modular steam generator with liquid metal, especially sodium

    International Nuclear Information System (INIS)

    Banovec, J.; Vytopil, O.

    1980-01-01

    Each module or module assembly forming a steam generator houses a water-sodium leak detector connected to an evaluation circuit via an amplifier. One amplifier and one evaluation unit are assigned to each module. The evaluation circuit output is connected to an output alarm unit. Each leak detector is also connected to the corresponding evaluation circuit via a reference standard signal supply. The detector systems, amplifiers and evaluation circuits have a common signal supply. (J.P.)

  13. Heat transfer tube surface layers and the operating medium of WWER-440 steam generators

    International Nuclear Information System (INIS)

    Splichal, K; Krhounek, V.; Ruscak, M.; Rybka, R.

    1998-12-01

    Corrosion damage of steam generator tubes is dependent on the local secondary circuit environment parameters. The composition and morphology of the oxide and deposit layers were investigated. The liquid to solid phase ratios in slots were determined by the MULTEQ code, and the effect of changes in the various components on the aqueous medium parameters was examined. The parameters were evaluated with respect to their effect on the corrosion cracking of the austenitic steel. (author)

  14. Thermal-hydraulics in recirculating steam generators

    International Nuclear Information System (INIS)

    Carver, M.B.; Carlucci, L.N.; Inch, W.W.R.

    1981-04-01

    This manual describes the THIRST code and its use in computing three-dimensional two-phase flow and heat transfer in a steam generator under steady state operation. The manual is intended primarily to facilitate the application of the code to the analysis of steam generators typical of CANDU nuclear stations. Application to other steam generator designs is also discussed. Details of the assumptions used to formulate the model and to implement the numerical solution are also included

  15. Continuous-Wave Radar to Detect Defects Within Heat Exchangers and Steam Generator Tubes; Revised September 3, 2003

    International Nuclear Information System (INIS)

    Rochau, Gary E.; Caffey, Thurlow W.H.; Bahram Nassersharif; Garcia, Gabe V.; Jedlicka, Russell P.

    2003-01-01

    OAK B204 Continuous-Wave Radar to Detect Defects Within Heat Exchangers and Steam Generator Tubes ; Revised September 3, 2003. A major cause of failures in heat exchangers and steam generators in nuclear power plants is degradation of the tubes within them. The tube failure is often caused by the development of cracks that begin on the outer surface of the tube and propagate both inwards and laterally. A new technique was researched for detection of defects using a continuous-wave radar method within metal tubing. The technique is 100% volumetric, and may find smaller defects, more rapidly, and less expensively than present methods. The project described in this report was a joint development effort between Sandia National Laboratories (SNL) and New Mexico State University (NMSU) funded by the US Department of Energy. The goal of the project was to research, design, and develop a new concept utilizing a continuous wave radar to detect defects inside metallic tubes and in particular nuclear plant steam generator tubing. The project was divided into four parallel tracks: computational modeling, experimental prototyping, thermo-mechanical design, and signal detection and analysis

  16. Continuous-Wave Radar to Detect Defects Within Heat Exchangers and Steam Generator Tubes ; Revised September 3, 2003

    Energy Technology Data Exchange (ETDEWEB)

    Gary E. Rochau and Thurlow W.H. Caffey, Sandia National Laboratories, Albuquerque, NM 87185-0740; Bahram Nassersharif and Gabe V. Garcia, Department of Mechanical Engineering, New Mexico State University, Las Cruces, NM 88003-8001; Russell P. Jedlicka, Klipsch School of Electrical and Computer Engineering, New Mexico State University, Las Cruces, NM 88003-8001

    2003-05-01

    OAK B204 Continuous-Wave Radar to Detect Defects Within Heat Exchangers and Steam Generator Tubes ; Revised September 3, 2003. A major cause of failures in heat exchangers and steam generators in nuclear power plants is degradation of the tubes within them. The tube failure is often caused by the development of cracks that begin on the outer surface of the tube and propagate both inwards and laterally. A new technique was researched for detection of defects using a continuous-wave radar method within metal tubing. The technique is 100% volumetric, and may find smaller defects, more rapidly, and less expensively than present methods. The project described in this report was a joint development effort between Sandia National Laboratories (SNL) and New Mexico State University (NMSU) funded by the US Department of Energy. The goal of the project was to research, design, and develop a new concept utilizing a continuous wave radar to detect defects inside metallic tubes and in particular nuclear plant steam generator tubing. The project was divided into four parallel tracks: computational modeling, experimental prototyping, thermo-mechanical design, and signal detection and analysis.

  17. Steam generators and furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Swoboda, E

    1978-04-01

    The documents published in 1977 in the field of steam generators for conventional thermal power plants are classified according to the following subjects: power industry and number of power plants, planning and operation, design and construction, furnaces, environmental effects, dirt accumulation and corrosion, conservation and scouring, control and automation, fundamental research, and materials.

  18. Steam generator arrangement

    International Nuclear Information System (INIS)

    Ssinegurski, E.

    1981-01-01

    A steam flow path arrangement for covering the walls of the rear gas pass of a steam generator is disclosed. The entire flow passes down the sidewalls with a minor portion then passing up through the rear wall to a superheater inlet header at an intermediate elevation. The major portion of the flow passes up the front wall and through hanger tubes to a roof header. From there the major portion passes across the roof and down the rear wall to the superheater inlet header at the intermediate elevation

  19. Predicting steam generator crevice chemistry

    International Nuclear Information System (INIS)

    Burton, G.; Strati, G.

    2006-01-01

    'Full text:' Corrosion of steam cycle components produces insoluble material, mostly iron oxides, that are transported to the steam generator (SG) via the feedwater and deposited on internal surfaces such as the tubes, tube support plates and the tubesheet. The build up of these corrosion products over time can lead to regions of restricted flow with water chemistry that may be significantly different, and potentially more corrosive to SG tube material, than the bulk steam generator water chemistry. The aim of the present work is to predict SG crevice chemistry using experimentation and modelling as part of AECL's overall strategy for steam generator life management. Hideout-return experiments are performed under CANDU steam generator conditions to assess the accumulation of impurities in hideout, and return from, model crevices. The results are used to validate the ChemSolv model that predicts steam generator crevice impurity concentrations, and high temperature pH, based on process parameters (e.g., heat flux, primary side temperature) and blowdown water chemistry. The model has been incorporated into ChemAND, AECL's system health monitoring software for chemistry monitoring, analysis and diagnostics that has been installed at two domestic and one international CANDU station. ChemAND provides the station chemists with the only method to predict SG crevice chemistry. In one recent application, the software has been used to evaluate the crevice chemistry based on the elevated, but balanced, SG bulk water impurity concentrations present during reactor startup, in order to reduce hold times. The present paper will describe recent hideout-return experiments that are used for the validation of the ChemSolv model, station experience using the software, and improvements to predict the crevice electrochemical potential that will permit station staff to ensure that the SG tubes are in the 'safe operating zone' predicted by Lu (AECL). (author)

  20. How can the heat transfer correlations for finned-tubes influence the numerical simulation of the dynamic behavior of a heat recovery steam generator?

    International Nuclear Information System (INIS)

    Walter, H.; Hofmann, R.

    2011-01-01

    This paper presents the results of a theoretical investigation on the influence of different heat transfer correlations for finned-tubes to the dynamic behavior of a heat recovery steam generator (HRSG). The investigation was done for a vertical type natural circulation HRSG with 3 pressure stages under hot start-up and shutdown conditions. For the calculation of the flue gas-side heat transfer coefficient the well known correlations for segmented finned-tubes according to Schmidt, VDI and ESCOA TM (traditional and revised) as well as a new correlation, which was developed at the Institute for Energy Systems and Thermodynamics, are used. The simulation results show a good agreement in the overall behavior of the boiler between the different correlations. But there are still some important differences found in the detail analysis of the boiler behavior. - Research highlights: → Numerical simulation is performed to explore the influence of different heat transfer correlations for finned-tubes to the dynamic behavior of a heat recovery steam generator. → Differences in the steam generator behavior are found. → In the worst case the boiler can lead to unfavorable operation conditions, e.g. reverse flow.

  1. Steam generator sludge removal apparatus

    International Nuclear Information System (INIS)

    Schafer, B.W.; Werner, C.E.; Klahn, F.C.

    1992-01-01

    The present invention relates to equipment for cleaning steam generators and in particular to a high pressure fluid lance for cleaning sludge off the steam generator tubes away from an open tube lane. 6 figs

  2. Development of a Program for Predicting Flow Instability in a Once-through Sodium-Heated Steam Generator (III)

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Eui Kwang; Yoon, Jung; Kim, Jong Bum; Jeong, Jiyoung [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2016-10-15

    Two-phase flow systems can be subjected to several types of instability problems. Density-wave oscillation is the most common and important type of instability in boiling channels. Such instability gives difficulties in predictions of system performance and system control, and component failure due to thermal fatigue. A computer program developed for predicting two-phase flow instability in a steam generator heated by liquid sodium was presented in the previous works. Limit cycle was predicted even in a fixed node system. The amplitude of inlet flow rate is larger than that of outlet flow rate. The amplitude of phase change location oscillation within boiling-to-vapor boundary node is larger than that of liquid-to-boiling boundary node. Sodium and steam temperature are invariant at tube exit.

  3. Steam generators - problems and prognosis

    International Nuclear Information System (INIS)

    Tapping, R.L.

    1997-05-01

    Steam-generator problems, largely a consequence of corrosion and fouling, have resulted in increased inspection requirements and more regulatory attention to steam-generator integrity. In addition, utilities have had to develop steam-generator life-management strategies, including cleaning and replacement, to achieve design life. This paper summarizes the pertinent data to 1993/1994, and presents an overview of current steam-generator management practices. (author)

  4. Flow-induced vibration and fretting-wear specifications to ensure steam-generator and heat exchanger lifetime performance

    International Nuclear Information System (INIS)

    Janzen, V.P.; Han, Y.; Pettigrew, M.J.

    2008-01-01

    The current interest in refurbishment, life extension and new-build activity has meant a renewed emphasis on technical specifications that will ensure improved reliability and longer life. Preventing vibration and fretting-wear problems in steam generators and heat exchangers requires design specifications that bring together specific guidelines, analysis methods, requirements and appropriate performance criteria. The specifications must be firmly based on experimental data and field inspections. In addition, the specifications must be supported by theoretical analyses and fundamental scaling correlations, to cover conditions and geometries over the wide range applicable to existing components and probable future designs. The specifications are expected to evolve to meet changing industry requirements. This paper outlines the steps required to generate and support design specifications, and relates them to typical steam-generator design features and computer modeling capabilities. It also describes current issues that are driving changes to flow-induced vibration and fretting-wear specifications that can be applied to the design process for component refurbishment, replacement or new designs. These issues include recent experimental or field evidence for new excitation mechanisms, e.g., the possibility of in-plane fluidelastic instability of U-tubes, the demand for longer reactor and component lifetimes, the need for better predictions of dynamic properties and vibration response, e.g., two-phase random-turbulence excitation, and requirements to consider system 'excursions' or abnormal scenarios, e.g., a main steam line break in the case of steam generators. The paper describes steps being taken to resolve these issues. (author)

  5. Steam generator waterlancing at DNGS

    International Nuclear Information System (INIS)

    Seppala, D.; Malaugh, J.

    1995-01-01

    Darlington Nuclear Generating Station (DNGS) is a four 900 MW Unit nuclear station forming part of the Ontario Hydro East System. There are four identical steam generators(SGs) per reactor unit. The Darlington SGs are vertical heat exchangers with an inverted U-tube bundle in a cylindrical shell. The DNGS Nuclear Plant Life Assurance Group , a department of DNGS Engineering Services have taken a Proactive Approach to ensure long term SG integrity. Instead of waiting until the tubesheets are covered by a substantial and established hard deposit; DNGS plan to clean each steam generator's tubesheet, first half lattice tube support assembly and bottom of the thermal plate every four years. The ten year business plan provides for cleaning and inspection to be conducted on all four SGs in each unit during maintenance outages (currently scheduled for every four years)

  6. Steam generator life management

    International Nuclear Information System (INIS)

    King, P.; McGillivray, R.; Reinhardt, W.; Millman, J.; King, B.; Schneider, W.

    2003-01-01

    'Full-Text:' Steam Generator Life Management responsibility embodies doing whatever is necessary to maintain the steam generation equipment of a nuclear plant in effective, reliable service. All comes together in that most critical deliverable, namely the submission of the documentation which wins approval for return to service after an outage program. Life management must address all aspects of SG reliability over the life of the plant. Nevertheless, the life management activities leading up to return to service approval is where all of it converges. Steam Generator Life Management activities entail four types of work, all equally important in supporting the objective of successful operation. These activities are i) engineering functions; including identification of inspection and maintenance requirements, outage planning and scope definition plus engineering assessment, design and analysis as necessary to support equipment operation, ii) fitness of service work; including the expert evaluation of degradation mechanisms, disposition of defects for return to service or not, and the fitness for service analysis as required to justify ongoing operation with acceptable defects, iii) inspection work; including large scale eddy current inspection of tubing, the definition of defect size and character, code inspections of pressure vessel integrity and visual inspections for integrity and iv) maintenance work; including repairs, retrofits, cleaning and modifications, all as necessary to implement the measures defined during activities i) through iii). The paper discusses the approach and execution of the program for the achievement of the above objectives and particularly of items i) and ii). (author)

  7. Steam generator for nuclear reactors

    International Nuclear Information System (INIS)

    Byerley, W.M.; Bennett, R.R.

    1978-01-01

    In the steam generator, the primary medium is led through a U-shaped tube bundle heating up a secondary medium (feedwater) which flows around the tube bundle via a preheating chamber. In order to optimize heat transfer inside the preheating chamber, the feedwater is separated into a counterflow and a parallel flow with regard to the primary medium by means of partitioning walls and deflectors. The ratio is 70/30%. This way, boiling in the preheater is avoided, i.e. the high LMTD (logaritmic mean temperature difference) is fully utilized. (DG) [de

  8. Optimum design of dual pressure heat recovery steam generator using non-dimensional parameters based on thermodynamic and thermoeconomic approaches

    International Nuclear Information System (INIS)

    Naemi, Sanaz; Saffar-Avval, Majid; Behboodi Kalhori, Sahand; Mansoori, Zohreh

    2013-01-01

    The thermodynamic and thermoeconomic analyses are investigated to achieve the optimum operating parameters of a dual pressure heat recovery steam generator (HRSG), coupled with a heavy duty gas turbine. In this regard, the thermodynamic objective function including the exergy waste and the exergy destruction, is defined in such a way to find the optimum pinch point, and consequently to minimize the objective function by using non-dimensional operating parameters. The results indicated that, the optimum pinch point from thermodynamic viewpoint is 2.5 °C and 2.1 °C for HRSGs with live steam at 75 bar and 90 bar respectively. Since thermodynamic analysis is not able to consider economic factors, another objective function including annualized installation cost and annual cost of irreversibilities is proposed. To find the irreversibility cost, electricity price and also fuel price are considered independently. The optimum pinch point from thermoeconomic viewpoint on basis of electricity price is 20.6 °C (75 bar) and 19.2 °C (90 bar), whereas according to the fuel price it is 25.4 °C and 23.7 °C. Finally, an extensive sensitivity analysis is performed to compare optimum pinch point for different electricity and fuel prices. -- Highlights: ► Presenting thermodynamic and thermoeconomic optimization of a heat recovery steam generator. ► Defining an objective function consists of exergy waste and exergy destruction. ► Defining an objective function including capital cost and cost of irreversibilities. ► Obtaining the optimized operating parameters of a dual pressure heat recovery boiler. ► Computing the optimum pinch point using non-dimensional operating parameters

  9. Testing installation for a steam generator

    International Nuclear Information System (INIS)

    Dubourg, M.

    1985-01-01

    The invention proposes a testing installation for a steam generator associated to a boiler, comprising a testing exchanger connected to a feeding circuit in secondary fluid and to a circuit to release the steam produced, and comprising a heating-tube bundle connected to a closed circuit of circulation of a primary coolant at the same temperature and at the pressure than the primary fluid. The heating-tube bundle of the testing exchanger has the same height than the primary bundle of the steam generator and the testing exchanger is at the same level and near the steam generator and is fed by the same secondary fluid such as it is subject to the same operation phases during a long period. The in - vention applies, more particularly, to the steam generators of pressurized water nuclear power plants [fr

  10. Steam generators in PWR's

    International Nuclear Information System (INIS)

    Michel, R.

    1974-01-01

    The steam generator of the PWR operates according to the principle of natural circulation. It consists of a U-shaped tube bundle whose free ends are welded to a bottom plate. The tube bundle is surrounded by a cylinder jacket which has slots closely above the bottom or tube plate. The feed water mixed with boiling water enters the tube bundle through these slots. Because of its buoyancy, the steam-water mixture flows upwards. Below the tube plate there are chambers for distributing and collecting pressurized water separated by means of a partition wall. By omitting some tubes, a free alloy is created so that the tubes in the center get sufficient water, too. By asymmetrical arrangement of the partition wall it is further possible to limit the tube alloy only to the inlet side for pressurized water. The flow over the tube plate is thus improved on the inlet side. (DG) [de

  11. Roll-expanded plugs for steam generator heating tubes verification of leak tightness over the component lifetime

    International Nuclear Information System (INIS)

    Beck, J.; Ziegler, R.; Schönheit, N.

    2013-01-01

    Highlights: • Design description of roll-expanded plugs. • Experimental simulation of 40 years lifetime of plugged steam generator tubes. • Destructive testing for off-design loads. • Evaluation of release pressure and tightness before and after the tests. -- Abstract: Steam generator heating tubes are the boundary between the irradiated primary cycle and the conventional secondary cycle in a pressurized water reactor. Despite their operational task to transfer the heat from the primary to the secondary cycle, these tubes have a crucial safety function: the retention of irradiated primary coolant inside the circuit in all operating, emergency and off-design conditions. The heating tubes are subject to various degradation mechanisms during operation. To verify the integrity of each single tube, nuclear power plants carry out frequent in-service inspections. In case of a tube wall degradation beyond the permissible limit, the tube needs to be taken out of service in order to maintain the overall component integrity. The most common method to do so is to plug a damaged tube by a roll-expanded plug. After plugging, the roll-expanded plug acts as pressure boundary between the primary and the secondary cycle instead of the damaged heating tube. The plug must be able to maintain this function, previously provided by the heating tube, in all operational, emergency and off-design conditions. This article describes the approach to this verification by launching several comprehensive process qualification programmes consisting of mechanical analyses as well as static and dynamic testing programmes. The result was a qualified roll-expanded plug which remains leak-tight even during off-design conditions

  12. A study on emergency response guideline during the loss of steam generator secondary heat sink in pressurizer water reactor

    International Nuclear Information System (INIS)

    Yoon, D. J.; Lee, J. Y.; Song, D. S.

    1999-01-01

    A loss of secondary heat sink can occur as a result of several different initiating events, which are a loss of main feedwater during power operation, a loss of off-site power, or any other scenario for which main feedwater is isolated or lost. At this point the opening and closing of the PORV or safety valves will result in a loss of RCS inventory similar in nature to a small break loss of coolant accident. If operator action is not taken, the pressurizer PORV or safety valves will continue to cycle open and closed at the valve setpoint pressure removing RCS inventory and a limited amount of core decay heat until eventually enough inventory will be lost to result in core uncovery. We conclude that a requirement to successfully initiate bleed and feed on steam generator dryout, without any significant core uncovery expected to occur, is that the PORV flow to power ratio must exceed 140 (lbm/hr)/Mwt. For all plants whose PORV capacity is less than 140 (lbm/hr)/Mwt, since symptoms of SG dryout cannot be used to initiate bleed and feed, increasing RCS pressure and temperature or pressure greater than 2335 psig cannot be used. The only alternative symptom available is SG narrow range level. Since Kori 1,2,3 and 4' PORV capacity is more than the criteria, the bleed and feed operation can be initiated at steam generator dryout

  13. Thermo-economic optimization of heat recovery steam generator for a range of gas turbine exhaust temperatures

    International Nuclear Information System (INIS)

    Nadir, Mahmoud; Ghenaiet, Adel; Carcasci, Carlo

    2016-01-01

    Highlights: • Thermo-economic optimization of HRSG configurations. • The maximum value of the net present value was targeted for the economic optimization. • Three level HRSG is the best option in respect of power output and high priced medium. • Two level HRSG is the best for net benefit in low and intermediate priced mediums. - Abstract: This paper illustrates the effect of selling price on the optimum design parameters of a heat recovery steam generator (HRSG) and the selection of its ideal configuration for an outlet temperature range of 350–650 °C. The Particle Swarm Optimization (PSO) method was used, considering the steam cycle specific work as an objective to be maximized, the net present value as another objective to be maximized for the economic optimization and a combination of both. Three configurations of heat recovery steam generators are considered with one, two and three pressure levels and a reheat. The results show that, the three pressure level system is the best configuration from a thermodynamic point of view, but with respect to the economical aspect the two pressure levels is the best configuration for the low and medium selling prices (0.04 $/kW h, 0.08 $/kW h and 0.2 $/kW h), whereas the three pressure level configuration would only be interesting for a high selling price of 0.3 $/kW h and a temperature range 450–600 °C. For a temperature of 650 °C, the high cost of the three level system leads to a decrease in the net present value. As the selling price increases the optimized design parameters of the three pressure level HRSG based on economic or thermodynamic optimization are similar. The obtained results are used to elaborate a new correlation relating the net present value with the gas turbine outlet temperature, gas mass flow rate, number of levels of HRSG and selling price.

  14. Steam generator tube performance

    International Nuclear Information System (INIS)

    Tatone, O.S.; Pathania, R.S.

    1984-10-01

    A review of the performance of steam generator tubes in 116 water-cooled nuclear power reactors showed that tubes were plugged at 54 (46 percent) of the reactors. The number of tubes removed from service decreased from 4 692 (0.30 percent) in 1981 to 3 222 (0.20 percent) in 1982. The leading causes of tube failures were stress corrosion cracking from the primary side, stress corrosion cracking (or intergranular attack) from the secondary side and pitting corrosion. The lowest incidence of corrosion-induced defects from the secondary side occurred in reactors that have used only volatile treatment, with or without condensate demineralization

  15. Steam generator tube performance

    International Nuclear Information System (INIS)

    Tatone, O.S.; Tapping, R.L.; Stipan, L.

    1992-03-01

    A survey of steam generator operating experience for 1986 has been carried out for 184 pressurized water and pressurized heavy-water reactors, and 1 water-cooled, graphite-moderated reactor. Tubes were plugged at 75 of the reactors (40.5%). In 1986, 3737 tubes were plugged (0.14% of those in service) and 3148 tubes were repaired by sleeving. A small number of reactors accounted for the bulk of the plugged tubes, a phenomenon consistent with previous years. For 1986, the available tubesheet sludge data for 38 reactors has been compiled into tabular form, and sludge/deposit data will be incorporated into all future surveys

  16. Cleanliness criteria to improve steam generator performance

    International Nuclear Information System (INIS)

    Schwarz, T.; Bouecke, R.; Odar, S.

    2005-01-01

    High steam generator performance is a prerequisite for high plant availability and possible life time extension. The major opponent to that is corrosion and fouling of the heating tubes. Such steam generator degradation problems arise from the continuous ingress of non-volatile contaminants, i.e. corrosion products and salt impurities may accumulate in the steam generators. These impurities have their origin in the secondary side systems. The corrosion products generally accumulate in the steam generators and form deposits not only in the flow restricted areas, such as on top of tube sheet and tube support structure, but also build scales on the steam generator heating tubes. In addition, the tube scales in general affect the steam generator thermal performance, which ultimately causes a reduction of power output. The most effective ways of counteracting all these degradation problems, and thus of improving the steam generator performance is to keep them in clean conditions or, if judged necessary, to plan cleaning measures such as mechanical tube sheet lancing or chemical cleaning. This paper presents a methodology how to assess the cleanliness condition of a steam generator by bringing together all available operational and inspection data such as thermal performance and water chemistry data. By means of this all-inclusive approach the cleanliness condition is quantified in terms of a fouling index. The fouling index allows to monitor the condition of a specific steam generator, compare it to other plants and, finally, to serve as criterion for cleaning measures such as chemical cleaning. The application of the cleanliness criteria and the achieved field results with respect to improvements of steam generator performance will be presented. (author)

  17. Steam generator materials

    International Nuclear Information System (INIS)

    Kim, Joung Soo; Han, J. H.; Kim, H. P.; Lim, Y. S.; Lee, D. H.; Suh, J. H.; Hwang, S. S.; Hur, D. H.; Kim, D. J.; Kim, Y. H.

    2002-05-01

    In order to keep the nuclear power plant(NPP)s safe and increase their operating efficiency, axial stress corrosion cracking(SCC)(IGA/IGSCC, PWSCC, PbSCC) test techniques were developed and SCC property data of the archive steam generator tubing materials having been used in nuclear power plants operating in Korea were produced. The data obtained in this study were data-based, which will be used to clarify the damage mechanisms, to operate the plants safely, and to increase the lifetime of the tubing. In addition, the basic technologies for the improvement of the SCC property of the tubing materials, for new SCC inhibition, for damaged tube repair, and for manufacturing processes of the tubing were developed. In the 1 phase of this long term research, basic SCC test data obtained from the archive steam generator tubing materials used in NPPs operating in Korea were established. These basic technologies developed in the 1 phase will be used in developing process optimization during the 2 phase in order to develop application technologies to the field nuclear power plants

  18. Steam-Generator Integrity Program/Steam-Generator Group Project

    International Nuclear Information System (INIS)

    1982-10-01

    The Steam Generator Integrity Program (SGIP) is a comprehensive effort addressing issues of nondestructive test (NDT) reliability, inservice inspection (ISI) requirements, and tube plugging criteria for PWR steam generators. In addition, the program has interactive research tasks relating primary side decontamination, secondary side cleaning, and proposed repair techniques to nondestructive inspectability and primary system integrity. The program has acquired a service degraded PWR steam generator for research purposes. This past year a research facility, the Steam Generator Examination Facility (SGEF), specifically designed for nondestructive and destructive examination tasks of the SGIP was completed. The Surry generator previously transported to the Hanford Reservation was then inserted into the SGEF. Nondestructive characterization of the generator from both primary and secondary sides has been initiated. Decontamination of the channelhead cold leg side was conducted. Radioactive field maps were established in the steam generator, at the generator surface and in the SGEF

  19. International examples of steam generator replacement

    International Nuclear Information System (INIS)

    Wiechmann, K.

    1993-01-01

    Since 1979-1980 a total of twelve nuclear power plants world-wide have had their steam generators replaced. The replacement of the Combustion steam generators in the Millstone-2 plant in the United States was completed very recently. Steam generator replacement activities are going on at present in four plants. In North Anna, the steam generators have been under replacement since January 1990. In Japan, preparations have been started for Genkai-1. Since January 1992, the two projects in Beznau-1, Switzerland, and Doel-3, Belgium, have bee planned and executed in parallel. Why steam generator replacement? There are a number of defect mechanisms which give rise to the need for early steam generator replacement. One of the main reasons is the use of Inconel-600 as material for the heating tubes. Steam generator heating tubes made of Inconel-600 have been known to exhibit their first defects due to stress corrosion cracking after less than one year of operation. (orig.) [de

  20. On-Line Monitoring and Diagnostics of the Integrity of Nuclear Plant Steam Generators and Heat Exchangers, Volumes 1, 2

    Energy Technology Data Exchange (ETDEWEB)

    Upadhyaya, Belle R. [Univ. of Tennessee, Knoxville, TN (United States); Hines, J. Wesley [Univ. of Tennessee, Knoxville, TN (United States); Lu, Baofu [Univ. of Tennessee, Knoxville, TN (United States)

    2005-06-03

    The overall purpose of this Nuclear Engineering Education Research (NEER) project was to integrate new, innovative, and existing technologies to develop a fault diagnostics and characterization system for nuclear plant steam generators (SG) and heat exchangers (HX). Issues related to system level degradation of SG and HX tubing, including tube fouling, performance under reduced heat transfer area, and the damage caused by stress corrosion cracking, are the important factors that influence overall plant operation, maintenance, and economic viability of nuclear power systems. The research at The University of Tennessee focused on the development of techniques for monitoring process and structural integrity of steam generators and heat exchangers. The objectives of the project were accomplished by the completion of the following tasks. All the objectives were accomplished during the project period. This report summarizes the research and development activities, results, and accomplishments during June 2001 September 2004. Development and testing of a high-fidelity nodal model of a U-tube steam generator (UTSG) to simulate the effects of fouling and to generate a database representing normal and degraded process conditions. Application of the group method of data handling (GMDH) method for process variable prediction. Development of a laboratory test module to simulate particulate fouling of HX tubes and its effect on overall thermal resistance. Application of the GMDH technique to predict HX fluid temperatures, and to compare with the calculated thermal resistance.Development of a hybrid modeling technique for process diagnosis and its evaluation using laboratory heat exchanger test data. Development and testing of a sensor suite using piezo-electric devices for monitoring structural integrity of both flat plates (beams) and tubing. Experiments were performed in air, and in water with and without bubbly flow. Development of advanced signal processing methods using

  1. Heat transfer characteristics of porous sludge deposits and their impact on the performance of commercial steam generators

    International Nuclear Information System (INIS)

    Kreider, M.A.; White, G.A.; Varrin, R.D.; Ouzts, P.J.

    1998-12-01

    Steam generator (SG) fouling, in the form of corrosion deposits on the secondary sides of SG tubes, has been known to occur in almost all commercial US nuclear PWR (pressurized water reactor) plants. The level of fouling, as measured by the quantity of corrosion products that form, varies widely from plant to plant. In addition, the effect of SG fouling, as measured by a decrease in effective heat-transfer coefficient, has also varied substantially among commercial US plants. While some have observed large decreases in heat transfer, others have noted little change in performance despite the presence of significant quantities of secondary corrosion layers on their SG tubes. This observation has led to considerable confusion about what role secondary deposits play in causing heat-transfer degradation in SGs. As will become clear later in this report, secondary deposits can have a wide range of effects on heat transfer, from highly resistive to slightly enhancing (reflected by negative fouling). These different behaviors are the result of differences in deposit thickness, composition, and morphology. The main focus of this report is an investigation of the effects of secondary deposits on SG thermal performance. This investigation includes compilation of detailed information on the properties of tube scale at five commercial US nuclear plants and corresponding information characterizing SG thermal performance at these plants

  2. Steam generator tube performance

    International Nuclear Information System (INIS)

    Tatone, O.S.; Pathania, R.S.

    1982-04-01

    The performance of steam generator tubes in water-cooled nuclear power reactors has been reviewed for 1980. Tube defects occurred at 38% of the 97 reactors surveyed. This is a marginal improvement over 1979 when defects occurred at 41% of the reactors. The number of failed tubes was also lower, 0.14% of the tubes in service in 1980 compared with 0.20% of those in service in 1979. Analysis of the causes of these failures indicates that stress corrosion cracking was the leading failure mechanism. Reactors that used all-volatile treatment of secondary water, with or without full-flow condensate demineralization since start-up showed the lowest incidence of corrosion-related defects

  3. Steam generator tube performance

    International Nuclear Information System (INIS)

    Tatone, O.S.; Pathania, R.S.

    1983-08-01

    A review of the performance of steam generator tubes in 110 water-cooled nuclear power reactors showed that tubes were plugged at 46 (42 percent) of the reactors. The number of tubes removed from service increased from 1900 (0.14 percent) in 1980 to 4692 (0.30 percent) in 1981. The leading causes of tube failures were stress corrosion cracking from the primary side, stress corrosion cracking (or intergranular attack) from the secondary side and pitting corrosion. The lowest incidence of corrosion-induced defects from the secondary side occurred in reactors that used all-volatile treatment since start-up. At one reactor a large number of degraded tubes were repaired by sleeving which is expected to become an important method of tube repair in the future

  4. Model studies of bubble size distribution and sound propagation at microleaks in sodium-heated steam generators

    International Nuclear Information System (INIS)

    Uhlmann, G.

    1979-01-01

    The reaction zone of a small water leak in a sodium-heated steam generator (microleak) has been simulated by jet gassing or argon in water. The bubble diameter distribution in the bubble flow has been measured using a photoelectric method. The bubble size distribution obtained can be approached by an exponential distribution. For this case, phase velocity and sound damping have been calculated in the two-phase mixture. In the case of small ratios of sound frequency to the expected value of bubble resonance frequency, the frequency-independent sound velocity of the homogeneous mixture is obtained as a function of the gas volume fraction. In the case of very high frequencies, the sound velocity of the pure liquid is obtained for any gas volume fractions. In the whole range investigated damping is strongly dependent on the frequency. (author)

  5. Application of a Heat- and Steam-Generating Sheet Increases Peripheral Blood Flow and Induces Parasympathetic Predominance

    Directory of Open Access Journals (Sweden)

    Yoshinao Nagashima

    2011-01-01

    Full Text Available To promote the practical application of a Japanese traditional medical treatment, such as hot compresses, we developed a plaster-type warming device consisting of a heat- and steam-generating sheet (HSG sheet. First, we tested its effects when applied to the anterior abdominal wall or lumbar region of women complaining of a tendency towards constipation. Application of the sheet to either region produced a feeling of comfort in the abdomen, as assessed by a survey of the subjects. The significant increases in the total hemoglobin observed in these regions suggested an increase in peripheral blood flow, and significant increases in the HF component on ECG and in the amplitude of gastric motility suggested parasympathetic predominance. We concluded that application of the HSG sheet improves the peripheral hemodynamics and autonomic regulation, induces a feeling of comfort in the abdomen, and provides a beneficial environment for the improvement of gastrointestinal movements.

  6. Avoidable and unavoidable exergy destructions of a fluidized bed coal combustor and a heat recovery steam generator

    International Nuclear Information System (INIS)

    Callak, Meliha; Balkan, Firuz; Hepbasli, Arif

    2015-01-01

    Highlights: • Performing advanced exergy analysis of a fluidized-bed combustion for the first time. • Comparing conventional and modified exergy efficiencies of the subsystems. • Deducting inefficiencies of the system components for possible improvements. - Abstract: Advanced exergy analysis was performed using the actual operational data taken from a fluidized bed coal combustor (FBCC) and a heat recovery steam generator (HRSG) in a textile plant located at Torbalı, Izmir. First, the conventional exergy analysis of the units was carried out. The exergetic efficiencies of the units were found to be 44.2% and 46.2%, respectively. Advanced exergy analysis was then performed by splitting the exergy destructions of the units into avoidable and unavoidable parts. The avoidable exergy destruction rates of the FBCC and the HRSG were determined to be 2999 kW and 760 kW according to the measurements. Correspondingly, the exergy efficiencies were modified to 53.1% and 48.1%, respectively

  7. Steam generator development in France for the Super Phenix project

    International Nuclear Information System (INIS)

    Robin, M.G.

    1975-01-01

    'Steam Generator Development for Super Phenix Project'. The development program of steam generators studied by Fives-Cail Babcock and Stein Industrie Companies, jointly with CEA end EDF, for the Super Phenix 1200 MWe Fast Breeder Power Plant, is presented. The main characteristics of both sodium heated steam generators are emphasized and experimental studies related to their key features are reported. (author)

  8. Thermohydraulic verification during THTR steam generator commissioning

    International Nuclear Information System (INIS)

    Henry, C.; Elter, C.

    1988-01-01

    In one of the six THTR 300 steam generators thermocouples are installed inside the heat transfer tube bundles for measuring the gas and steam temperatures. Fluid temperature distribution measurements along and across the helix bundle have been recorded in its first months of operation over a load range of 40% up to 100% for steady state and transient conditions. Using these measurements as well as the rest of the operating instrumentation. the computer programs for the design of heat exchanger heat transfer areas are verified. The temperature measurements for steady state conditions are compared with predictions obtained in the design stage. In these codes. the heat transferred from the outside helium gas to the water/steam inside the tubes is determined in discrete steps along the heating surface by one- and two-phase heat transfer correlations. The degree of conformity between prediction and measurement is discussed and compared with more recent correlations. (author)

  9. Reconstruction of steam generators super emergency feadwater supply system (SHNC) and steam dump stations to the atmosphere system PSA

    International Nuclear Information System (INIS)

    Kuzma, J.

    2001-01-01

    Steam Generators Super Emergency Feadwater Supply System (SHNC) and Steam Dump Stations to the Atmosphere System (PSA) are two systems which cooperate to remove residual heat from reactor core after seismic event. SHNC assure feeding of the secondary site of steam generator (Feed) where after heat removal.from primary loops, is relieved to the atmosphere by PSA (Bleed) in form of steam. (author)

  10. Development of tube rupture evaluation code for FBR steam generator (II). Modification of heat transfer model in sodium side

    International Nuclear Information System (INIS)

    Hamada, H.; Kurihara, A.

    2003-05-01

    The thermal effect of sodium-water reaction jet on neighboring heat transfer tubes was examined to rationally evaluate the structural integrity of the tube for overheating rupture under a water leak in an FBR steam generator. Then, the development of new heat transfer model and the application analysis were carried out. Main results in this paper are as follows. (1) The evaluation method of heat flux and heat transfer coefficient (HTC) on the tube exposed to reaction jet was developed. By using the method, it was confirmed that the heat flux could be realistically evaluated in comparison with the previous method. (2) The HTC between reaction jet and the tube was theoretically examined in the two-phase flow model, and new heat transfer model considering the effect of fluid temperature and cover gas pressure was developed. By applying the model, a tentative experimental correlation was conservatively obtained by using SWAT-1R test data. (3) The new model was incorporated to the Tube Rupture Evaluation Code (TRUE), and the conservatism of the model was confirmed by using sodium-water reaction data such as the SWAT-3 tests. (4) In the application analysis of the PFR large leak event, there was no significant difference of calculation results between the new model and previous one; the importance of depressurization in the tube was confirmed. (5) In the application analysis of the Monju evaporator, it was confirmed that the calculation result in the previous model would be more conservative than that in the new one and that the maximum cumulative damage of 25% could be reduced in the new model. (author)

  11. Steam generating system in LMFBR type reactors

    International Nuclear Information System (INIS)

    Kurosawa, Katsutoshi.

    1984-01-01

    Purpose: To suppress the thermal shock loads to the structures of reactor system and secondary coolant system, for instance, upon plant trip accompanying turbine trip in the steam generation system of LMFBR type reactors. Constitution: Additional feedwater heater is disposed to the pipeway at the inlet of a steam generator in a steam generation system equipped with a closed loop extended from a steam generator by way of a gas-liquid separator, a turbine and a condensator to the steam generator. The separated water at high temperature and high pressure from a gas-liquid separator is heat exchanged with coolants flowing through the closed loop of the steam generation system in non-contact manner and, thereafter, introduced to a water reservoir tank. This can avoid the water to be fed at low temperature as it is to the steam generator, whereby the thermal shock loads to the structures of the reactor system and the secondary coolant system can be suppressed. (Moriyama, K.)

  12. Steam generator reliability improvement project

    International Nuclear Information System (INIS)

    Blomgren, J.C.; Green, S.J.

    1987-01-01

    Upon successful completion of its research and development technology transfer program, the Electric Power Research Institute's Steam Generator Owners Group (SGOG II) will disband in December 1986 and be replaced in January 1987 by a successor project, the Steam Generator Reliability Project (SGRP). The new project, funded in the EPRI base program, will continue the emphasis on reliability and life extension that was carried forward by SGOG II. The objectives of SGOG II have been met. Causes and remedies have been identified for tubing corrosion problems, such as stress corrosion cracking and pitting, and steam generator technology has been improved in areas such as tube wear prediction and nondestructive evaluation (NDE). These actions have led to improved reliability of steam generators. Now the owners want to continue with a centrally managed program that builds on what has been learned. The goal is to continue to improve steam generator reliability and solve small problems before they become large problems

  13. Steam generator reliability improvement project

    International Nuclear Information System (INIS)

    Blomgren, J.C.; Green, S.J.

    1987-01-01

    Upon successful completion of its research and development technology transfer program, the Electric Power Research Institute's (EPRI's) Steam Generator Owners Group (SGOG II) will disband in December 1986, and be replaced in January 1987, by a successor project, the Steam Generator Reliability Project (SGRP). The new project, funded in the EPRI base program, will continue to emphasize reliability and life extension, which were carried forward by SGOG II. The objectives of SGOG II have been met. Causes and remedies have been identified for tubing corrosion problems such as stress corrosion cracking and pitting, and steam generator technology has been improved in areas such as tube wear prediction and nondestructive evaluation. These actions have led to improved reliability of steam generators. Now the owners want to continue with a centrally managed program that builds on what has been learned. The goal is to continue to improve steam generator reliability and to solve small problems before they become large problems

  14. Steam generator tube integrity program

    International Nuclear Information System (INIS)

    Dierks, D.R.; Shack, W.J.; Muscara, J.

    1996-01-01

    A new research program on steam generator tubing degradation is being sponsored by the U.S. Nuclear Regulatory Commission (NRC) at Argonne National Laboratory. This program is intended to support a performance-based steam generator tube integrity rule. Critical areas addressed by the program include evaluation of the processes used for the in-service inspection of steam generator tubes and recommendations for improving the reliability and accuracy of inspections; validation and improvement of correlations for evaluating integrity and leakage of degraded steam generator tubes, and validation and improvement of correlations and models for predicting degradation in steam generator tubes as aging occurs. The studies will focus on mill-annealed Alloy 600 tubing, however, tests will also be performed on replacement materials such as thermally-treated Alloy 600 or 690. An overview of the technical work planned for the program is given

  15. Eddy current technology for heat exchanger and steam generator tube inspection

    Energy Technology Data Exchange (ETDEWEB)

    Obrutsky, L.; Lepine, B.; Lu, J.; Cassidy, R.; Carter, J. [Atomic Energy of Canada Limited, Chalk River, Ontario (Canada)

    2004-07-01

    A variety of degradation modes can affect the integrity of both heat exchanger (HX) and balance of plant tubing, resulting in expensive repairs, tube plugging or replacement of tube bundles. One key component for ensuring tube integrity is inspection and monitoring for detection and characterization of the degradation. In-service inspection of HX and balance of plant tubing is usually carried out using eddy current (EC) bobbin coils, which are adequate for the detection of volumetric degradations. However, detection and quantification of additional modes of degradation such as pitting, intergranular attack (IGA), axial cracking and circumferential cracking require specialized probes. The need for timely, reliable detection and characterization of these modes of degradation is especially critical in Nuclear Generating Stations. Transmit-receive single-pass array probes, developed by AECL, offer high defect detectability in conjunction with fast and reliable inspection capabilities. They have strong directional properties, permitting probe optimization for circumferential or axial crack detection. Compared to impedance probes, they offer improved performance in the presence of variable lift-off. This EC technology can help resolve critical detection issues at susceptible areas, such as the rolled-joint transitions at the tubesheet, U-bends and tube-support intersections. This paper provides an overview of the operating principles and the capabilities of advanced ET inspection technology available for HX tube inspection. Examples of recent application of this technology in Nuclear Generating Stations (NGSs) are discussed. (author)

  16. Eddy current technology for heat exchanger and steam generator tube inspection

    International Nuclear Information System (INIS)

    Obrutsky, L.; Lepine, B.; Lu, J.; Cassidy, R.; Carter, J.

    2004-01-01

    A variety of degradation modes can affect the integrity of both heat exchanger (HX) and balance of plant tubing, resulting in expensive repairs, tube plugging or replacement of tube bundles. One key component for ensuring tube integrity is inspection and monitoring for detection and characterization of the degradation. In-service inspection of HX and balance of plant tubing is usually carried out using eddy current (EC) bobbin coils, which are adequate for the detection of volumetric degradations. However, detection and quantification of additional modes of degradation such as pitting, intergranular attack (IGA), axial cracking and circumferential cracking require specialized probes. The need for timely, reliable detection and characterization of these modes of degradation is especially critical in Nuclear Generating Stations. Transmit-receive single-pass array probes, developed by AECL, offer high defect detectability in conjunction with fast and reliable inspection capabilities. They have strong directional properties, permitting probe optimization for circumferential or axial crack detection. Compared to impedance probes, they offer improved performance in the presence of variable lift-off. This EC technology can help resolve critical detection issues at susceptible areas, such as the rolled-joint transitions at the tubesheet, U-bends and tube-support intersections. This paper provides an overview of the operating principles and the capabilities of advanced ET inspection technology available for HX tube inspection. Examples of recent application of this technology in Nuclear Generating Stations (NGSs) are discussed. (author)

  17. An Investigation of Tube Wastage Caused by Small Leaks of Water in Sodium-Heated Steam Generators

    Energy Technology Data Exchange (ETDEWEB)

    Muenchow, H. O.; Chase, W. L. [Atomic Power Development Associates, Inc., Detroit, MI (United States)

    1967-06-15

    Examination of the results from a sodium-water reaction that occurred in a steam generator in the Enrico Fermi Plant revealed a generalized corrosion in the area of the reaction, producing failure of some of the adjacent tubes. The questions raised by this experience clearly indicated that the problem of small leaks causing general tube wastage should be investigated. An experimental programme was designed and divided into two categories: (1) basic studies to establish the mechanisms of wastage, including wasted surface temperature measurements, chemical attack and hot erosion; (2) studies to establish the effect of design and operating parameters on wastage occurring in a test rig that simulates the dynamics of a commercial steam generator. A small test rig supporting a 4-ft-high reaction vessel containing 5 gal of sodium was constructed. Wasted surface temperatures measured in this rig using thermocouples as the target for the sodium - water reaction have indicated temperatures in excess of 2200 Degree-Sign F. Corrosion studies, using the reaction products NaOH and Na{sub 2}O, have shown severe attack on 24 Cr-1 Mo steel tabs in 1 h under an argon atmosphere from 2200 Degree-Sign F to 2400 Degree-Sign F. Evidence indicates that corrosion is (1) minimal in the gas space above the reaction products, (2) extremely severe at the gas-liquid interface, and (3) less severe in the molten reaction products. A 101-ft-high support structure was constructed to house a test rig designed to simulate the conditions in a commercial sodium-heated steam generator. The test rig circulates 5700 lb of sodium at 400 gal/min through a 16-ft-high reaction vessel. Tests conducted in this rig have shown that the circulating water coil, which served as the target tube during the sodium-water reaction, was wasted to the point of rupturing, causing a large secondary reaction and additional damage to surrounding material. The temperature recorder went off scale at 2200 Degree-Sign F

  18. On-Line Monitoring and Diagnostics of the Integrity of Nuclear Plant Steam Generators and Heat Exchangers

    International Nuclear Information System (INIS)

    Upadhyaya, Belle R.; Wesley Hines, J.

    2004-01-01

    The overall purpose of this Nuclear Engineering Education Research (NEER) project was to integrate new, innovative, and existing technologies to develop a fault diagnostics and characterization system for nuclear plant steam generators (SG) and heat exchangers (HX). Issues related to system level degradation of SG and HX tubing, including tube fouling, performance under reduced heat transfer area, and the damage caused by stress corrosion cracking, are the important factors that influence overall plant operation, maintenance, and economic viability of nuclear power systems. The research at The University of Tennessee focused on the development of techniques for monitoring process and structural integrity of steam generators and heat exchangers. The objectives of the project were accomplished by the completion of the following tasks. All the objectives were accomplished during the project period. This report summarizes the research and development activities, results, and accomplishments during June 2001-September 2004. (1) Development and testing of a high-fidelity nodal model of a U-tube steam generator (UTSG) to simulate the effects of fouling and to generate a database representing normal and degraded process conditions. Application of the group method of data handling (GMDH) method for process variable prediction. (2) Development of a laboratory test module to simulate particulate fouling of HX tubes and its effect on overall thermal resistance. Application of the GMDH technique to predict HX fluid temperatures, and to compare with the calculated thermal resistance. (3) Development of a hybrid modeling technique for process diagnosis and its evaluation using laboratory heat exchanger test data. (4) Development and testing of a sensor suite using piezo-electric devices for monitoring structural integrity of both flat plates (beams) and tubing. Experiments were performed in air, and in water with and without bubbly flow. (5) Development of advanced signal

  19. On-Line Monitoring and Diagnostics of the Integrity of Nuclear Plant Steam Generators and Heat Exchangers.

    Energy Technology Data Exchange (ETDEWEB)

    Belle R. Upadhyaya; J. Wesley Hines

    2004-09-27

    The overall purpose of this Nuclear Engineering Education Research (NEER) project was to integrate new, innovative, and existing technologies to develop a fault diagnostics and characterization system for nuclear plant steam generators (SG) and heat exchangers (HX). Issues related to system level degradation of SG and HX tubing, including tube fouling, performance under reduced heat transfer area, and the damage caused by stress corrosion cracking, are the important factors that influence overall plant operation, maintenance, and economic viability of nuclear power systems. The research at The University of Tennessee focused on the development of techniques for monitoring process and structural integrity of steam generators and heat exchangers. The objectives of the project were accomplished by the completion of the following tasks. All the objectives were accomplished during the project period. This report summarizes the research and development activities, results, and accomplishments during June 2001-September 2004. (1) Development and testing of a high-fidelity nodal model of a U-tube steam generator (UTSG) to simulate the effects of fouling and to generate a database representing normal and degraded process conditions. Application of the group method of data handling (GMDH) method for process variable prediction. (2) Development of a laboratory test module to simulate particulate fouling of HX tubes and its effect on overall thermal resistance. Application of the GMDH technique to predict HX fluid temperatures, and to compare with the calculated thermal resistance. (3) Development of a hybrid modeling technique for process diagnosis and its evaluation using laboratory heat exchanger test data. (4) Development and testing of a sensor suite using piezo-electric devices for monitoring structural integrity of both flat plates (beams) and tubing. Experiments were performed in air, and in water with and without bubbly flow. (5) Development of advanced signal

  20. Steam generation at Rihand STPP Stage 1

    Energy Technology Data Exchange (ETDEWEB)

    1987-12-01

    The steam generation plant at Rihand in India has two 500 MW boilers. The boilers are of the balanced draught, single cell, radiant furnace type, and are controlled automatically. Cochran Thermax shell type auxillary steam boilers are used for preheating air to the main boilers and for heating fuel oil during storage and pumping. Electrostatic precipitators and ash handling plants are provided to keep dust and ash within limits. 2 figs.

  1. Analysis of the ways to decrease residual stresses on heat exchanging tubes and steam generator collector surfaces for reducing the material corrosion damage

    International Nuclear Information System (INIS)

    Stepanov, G.V.; Kharchenko, V.V.; Shatco, A.A.; Dranchenko, V.V.; Titov, V.F.

    1994-01-01

    Computer simulations have been carried out to analyze the effect of heat exchanger tube pressing forming process into a steam generator collector, on its residual stresses and strains. The program takes into consideration kinetic process peculiarities, material non-linear rheological properties, separate deformation of tubes and collectors in the presence of a clearance and their contact interaction, damage and crack appearance. 4 figs

  2. Repair of steam generator heating tubes by roll-expanded plugs: approach to cover multiple national regulations

    Energy Technology Data Exchange (ETDEWEB)

    Beck, J.; Ziegler, B.; Schoenheit, N. [AREVA NP Gmbh, Erlangen (Germany); Kostroun, F. [AREVA NP Canada Ltd., Pickering, ON (Canada)

    2012-07-01

    During operation, steam generators in nuclear power plants are subject to degradation mechanisms which have an impact on the component life-time. Most affected are the heating tubes which constitute the barrier of the contaminated primary cycle to the secondary side. Various corrosive attacks may cause wall thinning which requires tube repair. A common repair method is to plug the tubes by roll expanded plugs. This is a fast method, easily applicable and requires less equipment or personnel qualification as needed for weld plugs. After insertion, the plugs act as a pressure boundary from primary to secondary side. Although the function of the roll plug is simple, the different national regulations define the requirements which need to be fulfilled by a roll plug differently. In order to reduce the tooling as well as the plug types to a minimum, an approach according to one common design for different regulations and steam generator types is profitable. It was found, that the regulations according to the ASME Boiler and Pressure Vessel code in combination with the German Safety Standards of the German Nuclear Safety Standards Commission covers the regulations of the majority of utilities. To develop a roll plug which suits the different regulatory demands, efforts were made to consider all technical and regulatory boundary conditions implied on roll expanded plugs. This covering approach had an impact on the plug design, which was required to be Helium tight after installation and suitable for a 40 year component lifetime also in accident and emergency conditions. To prove the suitability of the plug design a comprehensive testing programme of the mechanical and chemical properties of the designed roll-expanded plug was launched. A summary of the plug design and testing as well as the main test results are described. (author)

  3. Repair of steam generator heating tubes by roll-expanded plugs: approach to cover multiple national regulations

    International Nuclear Information System (INIS)

    Beck, J.; Ziegler, B.; Schoenheit, N.; Kostroun, F.

    2012-01-01

    During operation, steam generators in nuclear power plants are subject to degradation mechanisms which have an impact on the component life-time. Most affected are the heating tubes which constitute the barrier of the contaminated primary cycle to the secondary side. Various corrosive attacks may cause wall thinning which requires tube repair. A common repair method is to plug the tubes by roll expanded plugs. This is a fast method, easily applicable and requires less equipment or personnel qualification as needed for weld plugs. After insertion, the plugs act as a pressure boundary from primary to secondary side. Although the function of the roll plug is simple, the different national regulations define the requirements which need to be fulfilled by a roll plug differently. In order to reduce the tooling as well as the plug types to a minimum, an approach according to one common design for different regulations and steam generator types is profitable. It was found, that the regulations according to the ASME Boiler and Pressure Vessel code in combination with the German Safety Standards of the German Nuclear Safety Standards Commission covers the regulations of the majority of utilities. To develop a roll plug which suits the different regulatory demands, efforts were made to consider all technical and regulatory boundary conditions implied on roll expanded plugs. This covering approach had an impact on the plug design, which was required to be Helium tight after installation and suitable for a 40 year component lifetime also in accident and emergency conditions. To prove the suitability of the plug design a comprehensive testing programme of the mechanical and chemical properties of the designed roll-expanded plug was launched. A summary of the plug design and testing as well as the main test results are described. (author)

  4. Advanced technologies on steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Sakata, Kaoru; Nakamura, Yuuki [Mitsubishi Heavy Industry Co., Takasago (Japan); Nakamori, Nobuo; Mizutani, Toshiyuki; Uwagawa, Seiichi; Saito, Itaru [Mitsubishi Heavy Industry Co., Kobe (Japan); Matsuoka, Tsuyoshi [Mitsubishi Heavy Industry Co., Yokohama (Japan)

    1997-12-31

    The thermal-hydraulic tests for a horizontal steam generator of a next-generation PWR (New PWR-21) were performed. The purpose of these tests is to understand the thermal-hydraulic behavior in the secondary side of horizontal steam generator during the plant normal operation. A test was carried out with cross section slice model simulated the straight tube region. In this paper, the results of the test is reported, and the effect of the horizontal steam generator internals on the thermalhydraulic behavior of the secondary side and the circulation characteristics of the secondary side are discussed. (orig.). 3 refs.

  5. Advanced technologies on steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Sakata, Kaoru; Nakamura, Yuuki [Mitsubishi Heavy Industry Co., Takasago (Japan); Nakamori, Nobuo; Mizutani, Toshiyuki; Uwagawa, Seiichi; Saito, Itaru [Mitsubishi Heavy Industry Co., Kobe (Japan); Matsuoka, Tsuyoshi [Mitsubishi Heavy Industry Co., Yokohama (Japan)

    1998-12-31

    The thermal-hydraulic tests for a horizontal steam generator of a next-generation PWR (New PWR-21) were performed. The purpose of these tests is to understand the thermal-hydraulic behavior in the secondary side of horizontal steam generator during the plant normal operation. A test was carried out with cross section slice model simulated the straight tube region. In this paper, the results of the test is reported, and the effect of the horizontal steam generator internals on the thermalhydraulic behavior of the secondary side and the circulation characteristics of the secondary side are discussed. (orig.). 3 refs.

  6. Development of Design Criteria for Fluid Induced Structural Vibrations in Steam Generators and Heat Exchangers

    International Nuclear Information System (INIS)

    Uvan Catton; Dhir, Vijay K.; Deepanjan Mitra; Omar Alquaddoomi; Pierangelo Adinolfi

    2004-01-01

    Flow-induced vibration in heat exchangers has been a major cause of concern in the nuclear industry for several decades. Many incidents of failure of heat exchangers due to apparent flow-induced vibration have been reported through the USNRC incident reporting system. Almost all heat exchangers have to deal with this problem during their operation. The phenomenon has been studied since the 1970s and the database of experimental studies on flow-induced vibration is constantly updated with new findings and improved design criteria for heat exchangers

  7. CANDU steam generator life management

    International Nuclear Information System (INIS)

    Tapping, R.L.; Nickerson, J.; Spekkens, P.; Maruska, C.

    1998-01-01

    Steam generators are a critical component of a nuclear power reactor, and can contribute significantly to station unavailability, as has been amply demonstrated in Pressurized Water Reactors (PWRs). CANDU steam generators are not immune to steam generator degradation, and the variety of CANDU steam generator designs and tube materials has led to some unexpected challenges. However, aggressive remedial actions, and careful proactive maintenance activities, have led to a decrease in steam generator-related station unavailability of Canadian CANDUs. AECL and the CANDU utilities have defined programs that will enable existing or new steam generators to operate effectively for 40 years. Research and development work covers corrosion and mechanical degradation of tube bundles and internals, chemistry, thermalhydraulics, fouling, inspection and cleaning, as well as provision for specially tool development for specific problem solving. A major driving force is development of CANDU-specific fitness-for-service guidelines, including appropriate inspection and monitoring technology to measure steam generator condition. Longer-range work focuses on development of intelligent on-line monitoring for the feedwater system and steam generator. New designs have reduced risk of corrosion and fouling, are more easily inspected and cleaned, and are less susceptible to mechanical damage. The Canadian CANDU utilities have developed programs for remedial actions to combat degradation of performance (Gentilly-2, Point Lepreau, Bruce A/B, Pickering A/B), and have developed strategic plans to ensure that good future operation is ensured. The research and development program, as well as operating experience, has identified where improvements in operating practices and/or designs can be made in order to ensure steam generator design life at an acceptable capacity factory. (author)

  8. Solar pre-heating of water for steam generation in the friendship textile mill

    International Nuclear Information System (INIS)

    Sid -Ahmed, M.O.; Hussien, T.

    1994-01-01

    The technology of solar water heating is simple and can be used for pre-heating of water entering a boiler. In this paper the economics of solar pre-heating of water was calculated. The calculations were based on the performance and cost of a locally-made flat plate collector, and the performance and fuel consumption of a boiler in a textile mill. The results showed that a collector area of about 800 meter square with initial cost of about LS 5,000,000, could save annually about 130 tons of furnace oil. ( Author )

  9. Dynamic simulation of steam generator failures

    Energy Technology Data Exchange (ETDEWEB)

    Meister, G [Institut fuer Nukleare Sicherheitsforschung, Kernforschungsanlage Juelich GmbH, Juelich (Germany)

    1988-07-01

    A computer program will be described which is capable to simulate severe transients in a gas heated steam generator. Such transients may arise in the safety analysis of accidents resulting from failures in the heat removal system of an HTGR power plant. Important failure modes which have to be considered are ruptures of one or more steam generator tubes leading to water or steam ejection into the primary system or anomalous operating conditions which my cause damage due to excessive thermal stress. Examples are the complete dryout as a consequence of feedwater interrupt in connection with continuing gas heating and the reflooding of the secondary channel with cold feedwater after dryout. The steam generator program which is capable to simulate accidents of this type is written as a module which can be implemented into a program system fur the simulation of the total heat rejection system. It based on an advanced mathematical model for the two phase flow taking deviations from thermal equilibrium into account. Mass, energy and momentum balances for the primary and secondary fluid and the heat diffusion equations for the heat exchanging wall form a system of coupled differential equations which is solved numerically by an algorithm which is stiffly stable and suppresses effectively oscillations of numerical origin. Results of the simulation of transients of the type mentioned above will be presented and discussed. (author)

  10. Dynamic simulation of steam generator failures

    International Nuclear Information System (INIS)

    Meister, G.

    1988-01-01

    A computer program will be described which is capable to simulate severe transients in a gas heated steam generator. Such transients may arise in the safety analysis of accidents resulting from failures in the heat removal system of an HTGR power plant. Important failure modes which have to be considered are ruptures of one or more steam generator tubes leading to water or steam ejection into the primary system or anomalous operating conditions which my cause damage due to excessive thermal stress. Examples are the complete dryout as a consequence of feedwater interrupt in connection with continuing gas heating and the reflooding of the secondary channel with cold feedwater after dryout. The steam generator program which is capable to simulate accidents of this type is written as a module which can be implemented into a program system fur the simulation of the total heat rejection system. It based on an advanced mathematical model for the two phase flow taking deviations from thermal equilibrium into account. Mass, energy and momentum balances for the primary and secondary fluid and the heat diffusion equations for the heat exchanging wall form a system of coupled differential equations which is solved numerically by an algorithm which is stiffly stable and suppresses effectively oscillations of numerical origin. Results of the simulation of transients of the type mentioned above will be presented and discussed. (author)

  11. Corrosion aspects in steam generators of nuclear power plants

    International Nuclear Information System (INIS)

    Visoni, E.; Santos Pinto, M. dos

    1988-01-01

    Steam generators of pressurized water reactors (PWR), transfer heat from a primary coolant system to a secondary coolant system. Primary coolant water is heated in the core and passes through the steam generator that transfer heat to the secondary coolant water. However, the steam generator is dead for ionic impurities, corrosion products and fabrication/maintenence residues. These impurities concentrate between crevice and cracks. Many types of degradation mechanisms affect the tubes. The tubes are dented, craked, ovalized, wasted, etc. This paper describes the main corrosion problems in steam generators and includes the corrective actions to considered to reduce or eliminate these corrosion problems. (author) [pt

  12. Steam generator thermal-hydraulics

    International Nuclear Information System (INIS)

    Inch, W.W.; Scott, D.A.; Carver, M.B.

    1980-01-01

    This paper discusses a code for detailed numerical modelling of steam generator thermal-hydraulics, and describes related experimental programs designed to promote in-depth understanding of three-dimensional two-phase flow. (auth)

  13. Energy conservation through heat recovery steam generators at Engro Chemical Pakistan Ltd

    International Nuclear Information System (INIS)

    Qadir, A.; Akbar, K.N.

    2002-01-01

    With the deregulation of the nitrogenous fertilizer industry in Pakistan in 1986, the scenario changed for major energy conservation projects. In addition the government also started escalating the prices of natural gas. At this point they reactivated their major energy conservations projects. The plant was designed prior to the energy crisis period at the point when energy consumption was not a very major consideration. As a result, many of the energy conserving features built into subsequent plants were not included. On the gas turbine side, several changes were required in order to allow that the installation of the HRSG's. The gas turbine had to be upgraded to allow air flow due to the increased back pressure following installation of the HRSG's. Also with the uprate, the gas turbine control system had to be upgraded. The off take ducks for the HRSGs also required a design modification on the gas turbine exhaust to allow for a flanged connection, and the silencers in the exhaust duct had to be removed. The savings of natural gas was as per projections. Presently, with auxiliary firing, the HRSG's are producing 140,000 pph of steam. Their site total gas consumption has reduced by 10.6% or approximately 4 to 4.4 million CFD. In addition, the HRGS's have also provided significant ease of operation and flexibility. Of the three offsite boilers, two have been shut down and only one is operational. (A.B.)

  14. French steam generator design developments

    International Nuclear Information System (INIS)

    Ginier, R.; Campan, J.L.; Pontier, M.; Leridon, A.; Remond, A.; Castello, G.; Holcblat, A.; Paurobally, H.

    1986-01-01

    From the outset of the French nuclear power program, a significant R and D effort has been invested in improvement of the design and operation of Pressurized Water Reactors including a special committment to improving steam generators. The steam generator enhancement program has spawned a wide variety of specific R and D resources, e.g., low temperature hydraulic models for investigation of areas with single-phase flow, and freon-filled models for simulation of areas of steam generators experiencing two-phase flow (tube bundles and moisture separators). For the moisture separators, a large scale research program using freon-filled models and highly sophisticated instrumentation was used. Tests at reactor sites during startup of both 900 MWe and 1300 MWe have been used to validate the assumptions made on the basis of loop tests. These tests also demonstrated the validity of using freon to simulate two-phase flow conditions. The wealth of knowledge accumulated by the steam generator R and D program has been used to develop a new design of steam generators for the N4 plants. The current R and D effort is aimed at qualifying the N4 steam generator model and developing more comprehensive models. One prong of the R and D effort is the Megeve program. Megeve is a 25 MW steam generator which simulates operating conditions of the N4 model. The other prong is Clotaire, a freon-filled steam generator model which will be used to qualify thermal/hydraulic design codes used for multidimensional calculations for design of tube bundles

  15. Research program plan: steam generators

    International Nuclear Information System (INIS)

    Muscara, J.; Serpan, C.Z. Jr.

    1985-07-01

    This document presents a plan for research in Steam Generators to be performed by the Materials Engineering Branch, MEBR, Division of Engineering Technology, (EDET), Office of Nuclear Regulatory Research. It is one of four plans describing the ongoing research in the corresponding areas of MEBR activity. In order to answer the questions posed, the Steam Generator Program has been organized with the three elements of non-destructive examination; mechanical integrity testing; and corrosion, cleaning and decontamination

  16. Small water/steam leaks in sodium heated steam generators: Evaluation of the reaction zone - effects on 2 1/4 Cr 1 Mo structural material

    International Nuclear Information System (INIS)

    Dumm, K.

    1975-01-01

    On the basis of experimental data the geometry of a small leak reaction zone can be predicted for given leak sizes and steam generator operation conditions. The effects of small leaks on 2 1/4 Cr 1 Mo material have been studied and completed with test results from foreign investigators. The results have to be considered as preliminary ones which have to be further qualified by additional information. (author)

  17. Small water/steam leaks in sodium heated steam generators: Evaluation of the reaction zone - effects on 2 1/4 Cr 1 Mo structural material

    Energy Technology Data Exchange (ETDEWEB)

    Dumm, K

    1975-07-01

    On the basis of experimental data the geometry of a small leak reaction zone can be predicted for given leak sizes and steam generator operation conditions. The effects of small leaks on 2 1/4 Cr 1 Mo material have been studied and completed with test results from foreign investigators. The results have to be considered as preliminary ones which have to be further qualified by additional information. (author)

  18. Options for Steam Generator Decommissioning

    International Nuclear Information System (INIS)

    Krause, Gregor; Amcoff, Bjoern; Robinson, Joe

    2016-01-01

    Selecting the best option for decommissioning steam generators is a key consideration in preparing for decommissioning PWR nuclear power plants. Steam Generators represent a discrete waste stream of large, complex items that can lend themselves to a variety of options for handling, treatment, recycling and disposal. Studsvik has significant experience in processing full size Steam Generators at its metal recycling facility in Sweden, and this paper will introduce the Studsvik steam generator treatment concept and the results achieved to date across a number of projects. The paper will outline the important parameters needed at an early stage to assess options and to help consider the balance between off-site and on-site treatment solutions, and the role of prior decontamination techniques. The paper also outlines the use of feasibility studies and demonstration projects that have been used to help customers prepare for decommissioning. The paper discusses physical, radiological and operational history data, Pro and Contra factors for on- and off-site treatment, the role of chemical decontamination prior to treatment, planning for off-site shipments as well as Studsvik experience This paper has an original focus upon the coming challenges of steam generator decommissioning and potential external treatment capacity constraints in the medium term. It also focuses on the potential during operations or initial shut-down to develop robust plans for steam generator management. (authors)

  19. Monitoring method for steam generator operation

    International Nuclear Information System (INIS)

    Tamaoki, Tetsuo

    1991-01-01

    In an LMFBR plant having an once-through steam generator, reduction of life of a heat transfer pipe caused by heat cycle fatigue is monitored by early finding for the occurrence of abnormality in the inside of the steam generator and by continuous monitoring for the position of departure from nucleate boiling (DNB), which are difficult with existent static characteristic analysis codes. That is, RMS values of fluctuations in temperature signals sent from thermocouples for measuring the fluid temperature in the vicinity of heat transfer pipe disposed along a primary channel of the once-through type steam generator. The abnormality in heat transfer performance is monitored by the distribution change of the RMS values. Subsequently, DNB point on the side of water and steam is determined by the distribution of the RMS value. Then, accumulated values of the product between the time in which the starting point stays in the DNB region and a life consumption amount per unit time given in accordance with the operation condition are monitored. Accordingly, thermal fatigue failure of the heat transfer pipe due to temperature fluctuation in the DNB region is monitored. (I.S.)

  20. A device for locating intercircuit leaks in heat transfer components of WWER steam generators during unit outage

    International Nuclear Information System (INIS)

    Matal, O.; Klinga, J.; Holy, F.; Fabian, S.

    1991-01-01

    The device is based on the following principle. The space between the tubes of the cold steam generator is filled with pressurized gas, the spaces of primary collectors in their bottom neck and in the attached tubing are waterproof-closed, and the inner spaces of the heat transfer tubes are gradually filled with modified water. This water is illuminated and its level is monitored. The formation and magnitude of flow and locality of source of gas bubbles leaking into the primary collector space are optically observed and acoustically measured. The device for this includes a module attached to a support, which is slidably located on a column. The module houses a water level indicator, a camera, a light source, and at least one acoustic sensor located under the water level. On the bottom part of the column, along which a water filling hose and a water tubing are led, is suspended an inflatable bag placed into the bottom neck of the primary collector and into the tubing. The water tubing empties in the lowest space, which is formed by the bottom neck of the primary collector and the surface of the inflated bag. On the inflatable bag is located a flange fitted with a light source oriented into the water-filled space of the primary collector, and with safety and attachment valves. (P.A.). 2 figs

  1. Factors determining the stainless steel decontamination efficiency for the steam generator heat exchanger tubes at NPPs with the WWERs

    International Nuclear Information System (INIS)

    Kamenskij, A.N.; Balaban-Irmenin, Yu.V.

    1983-01-01

    To raise the efficiency of the redox method and decrease the amount of radioactive wastes, a possibility of improving the decontamination process for NPP heat exchanger tubes made of stainless steel is studied. In the home practice the redox method of equipment decontamination is carried out as a multi-cycle process. In each cycle the surface is treated first with a permanganate alkaline solution ther with an oxalic acid solution, with a condensate washing-at between the treatments. Using samples cut out of the steam generator pipelines of the first and third power units of the Novovoronezh NPP the effect of the oXalic acid concentration, as well as washout time and conditions on the decontamination factor are studied. On the basis of analysis of the obtained data a conclusion is drawn that using oxalic acid of low concentrations and increasing its concentrations from cycle to cycle maximum decontamination factor values can be obtained at a minimum salt content in radioactive wastes

  2. IAEA activities on steam generator life management

    International Nuclear Information System (INIS)

    Gueorguiev, B.; Lyssakov, V.; Trampus, P.

    2002-01-01

    The International Atomic Energy Agency (IAEA) carries out a set of activities in the field of Nuclear Power Plant (NPP) life management. Main activities within this area are implemented through the Technical Working Group on Life Management of NPPs, and mostly concentrated on studies of understanding mechanisms of degradation and their monitoring, optimisation of maintenance management, economic aspects, proven practices of and approaches to plant life management including decommissioning. The paper covers two ongoing activities related to steam generator life management: the International Database on NPP Steam Generators and the Co-ordinated Research Project on Verification of WWER Steam Generator Tube Integrity (WWER is the Russian designed PWR). The lifetime assessment of main components relies on an ability to assess their condition and predict future degradation trends, which to a large extent is dependent on the availability of relevant data. Effective management of ageing and degradation processes requires a large amount of data. Several years ago the IAEA started to work on the International Database on NPP Life Management. This is a multi-module database consisting of modules such as reactor pressure vessels materials, piping, steam generators, and concrete structures. At present the work on pressure vessel materials, on piping as well as on steam generator is completed. The paper will present the concept and structure of the steam generator module of the database. In countries operating WWER NPPs, there are big differences in the eddy current inspection strategy and practice as well as in the approach to steam generator heat exchanger tube structural integrity assessment. Responding to the need for a co-ordinated research to compare eddy current testing results with destructive testing using pulled out tubes from WWER steam generators, the IAEA launched this project. The main objectives of the project are to summarise the operating experiences of WWER

  3. Steam generator for PWR type reactor

    International Nuclear Information System (INIS)

    Baba, Iwao; Hiyama, Nobuyuki.

    1994-01-01

    A steam generator of the present invention comprises a primary coolant chamber having primary coolants circulating therein, a secondary coolants chamber having secondary coolants and steams circulating therein, which are isolated from each other by a partition wall, and heat pipes disposed being passed through the partition wall. The heat pipes are disposed having an evaporation portion in the primary coolants chamber, a condensation portion in the secondary coolants chamber, and an intermediate heat insulating portion in the partition wall. Since the primary coolants containing radioactivity and the secondary coolants not containing radioactivity does not transfer heat directly by a heat transfer wall, a leakage accident of radioactivity to the secondary coolants can be prevented. Moreover, since the heat pipes are used, a great amount of heat can be transferred by a slight temperature difference by using steams of the heat transfer medium itself, latent heat due to coagulation, and capillary phenomenon. Since neither transferring power nor pumps are required, heat of the primary coolants can effectively be transferred to the secondary coolants. (N.H.)

  4. Ultrasonic inspection recess in heat exchanger and nuclear steam generator tubesheets

    International Nuclear Information System (INIS)

    Parkinson, J.K.; Ruhe, A.

    1975-01-01

    A vessel with a butted weld seam is provided with an access slot in its surface at a selected distance from the weld seam. An ultrasonic probe engages with a wall of the slot which is aligned with the weld and signals generated by the probe cross the axis of the weld frontally without substantial reflection from adjacent vessel surfaces

  5. Thermal hydraulic studies in steam generator test facility

    International Nuclear Information System (INIS)

    Vinod, V.; Suresh Kumar, V.A.; Noushad, I.B.; Ellappan, T.R.; Rajan, K.K.; Rajan, M.; Vaidyanathan, G.

    2005-01-01

    Full text of publication follows: A 500 MWe fast breeder reactor is being constructed at Kalpakkam, India. This is a sodium cooled reactor with two primary and two secondary sodium loops with total 8 steam generators. The typical advantage of fast breeder plants is the high operating temperature of steam cycles and the high plant efficiency. To produce this high pressure and high temperature steam, once through straight tube vertical sodium heated steam generators are used. The steam is generated from the heat produced in the reactor core and being transported through primary and secondary sodium circuits. The steam generator is a 25 m high middle supported steam generator with expansion bend and 23 m heat transfer length. Steam Generator Test Facility (SGTF) constructed at Indira Gandhi Centre for Atomic Research (IGCAR), Kalpakkam aims at performing various tests on a 5.5 MWt steam generator. This vertically simulated test article is similar in all respects to the proposed 157 MWt steam generator module for the Prototype Fast Breeder Reactor (PFBR), with reduced number of tubes. Heat transfer performance tests are done with this 19 tube steam generator at various load conditions. Sodium circuit for the SGTF is equipped with oil fired heater as heat source and centrifugal sodium pump, to pump sodium at 105 m 3 /hr flow rate. Other typical components like sodium to air heat exchanger, sodium purification system and hydrogen leak detection system is also present in the sodium circuit. High pressure steam produced in the steam generator is dumped in a condenser and recycled. Important tests planned in SGTF are the heat transfer performance test, stability test, endurance test and performance test of steam generator under various transients. The controlled operation of steam generator will be studied with possible control schemes. A steady state simulation of the steam generator is done with a mathematical model. This paper gives the details of heat transfer

  6. Stability study in one step steam generators

    International Nuclear Information System (INIS)

    Abbate, P.

    1990-01-01

    The TWO program is presented developed for the behaviour limit calculation stable in one step steam generators for the case of Density Waves phenomenom. The program is based on a nodal model which, using Laplace transformation equations, allows to study the system's transfer functions and foresee the beginning of the unstable behaviour. This program has been satisfactorily validated against channels data uniformly heated in the range from 4.0 to 6.0 Mpa. Results on the CAREM reactor's steam generator analysis are presented. (Author) [es

  7. Corrosion Evaluation and Corrosion Control of Steam Generators

    International Nuclear Information System (INIS)

    Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M.

    2008-06-01

    Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants

  8. Corrosion Evaluation and Corrosion Control of Steam Generators

    Energy Technology Data Exchange (ETDEWEB)

    Maeng, W. Y.; Kim, U. C.; Sung, K. W.; Na, J. W.; Lee, Y. H.; Lee, D. H.; Kim, K. M

    2008-06-15

    Corrosion damage significantly influences the integrity and efficiency of steam generator. Corrosion problems of steam generator are unsolved issues until now even though much effort is made around world. Especially the stress corrosion cracking of heat exchange materials is the first issue to be solved. The corrosion protection method of steam generator is important and urgent for the guarantee of nuclear plant's integrity. The objectives of this study are 1) to evaluate the corrosion properties of steam generator materials, 2) to optimize the water chemistry of steam generator and 3) to develop the corrosion protection method of primary and secondary sides of steam generator. The results will be reflected to the water chemistry guideline for improving the integrity and efficiency of steam generator in domestic power plants.

  9. Optimised heat recovery steam generators for integrated solar combined cycle plants

    Science.gov (United States)

    Peterseim, Jürgen H.; Huschka, Karsten

    2017-06-01

    The cost of concentrating solar power (CSP) plants is decreasing but, due to the cost differences and the currently limited value of energy storage, implementation of new facilities is still slow compared to photovoltaic systems. One recognized option to lower cost instantly is the hybridization of CSP with other energy sources, such as natural gas or biomass. Various references exist for the combination of CSP with natural gas in combined cycle plants, also known as Integrated Solar Combined Cycle (ISCC) plants. One problem with current ISCC concepts is the so called ISCC crisis, which occurs when CSP is not contributing and cycle efficiency falls below efficiency levels of solely natural gas only fired combined cycle plants. This paper analyses current ISCC concepts and compares them with two optimised designs. The comparison is based on a Kuraymat type ISCC plant and shows that cycle optimization enables a net capacity increase of 1.4% and additional daily generation of up to 7.9%. The specific investment of the optimised Integrated Solar Combined Cycle plant results in a 0.4% cost increase, which is below the additional net capacity and daily generation increase.

  10. Steam generator auxiliary systems

    International Nuclear Information System (INIS)

    Heinz, A.

    1982-01-01

    The author deals with damage and defect types obtaining in auxiliary systems of power plants. These concern water/steam auxiliary systems (feed-water tank, injection-control valves, slide valves) and air/fluegas auxiliary systems (blowers, air preheaters, etc.). Operating errors and associated damage are not dealt with; by contrast, weak spots are pointed out which result from planning and design. Damage types and events are collected in statistics in order to facilitate damage evaluation for arriving at improved design solutions. (HAG) [de

  11. LMFBR steam generator development: duplex bayonet tube steam generator. Volume II

    International Nuclear Information System (INIS)

    DeFur, D.D.

    1975-04-01

    This report represents the culmination of work performed in fulfillment of ERDA Contract AT(11-1)-2426, Task Agreement 2, in which alternate steam generator designs were developed and studied. The basic bayonet tube generator design previously developed by C-E under AEC Contract AT(11-1)-3031 was expanded by incorporating duplex heat transfer tubes to enhance the unit's overall safety and reliability. The effort consisted of providing and evaluating conceptual designs of the evaporator, superheater and reheater components for a large plant LMFBR steam generator (950 MWt per heat transport loop)

  12. Power generation from a 7700C heat source by means of a main steam cycle, a topping closed gas cycle and a ammonia bottoming cycle

    International Nuclear Information System (INIS)

    Tilliette, Z.P.

    1981-03-01

    For power generation, steam cycles make an efficient use of medium temperature heat sources. They can be adapted to dry cooling, higher power ratings and output increase in winter by addition of an ammonia bottoming cycle. Active development is carried out in this field by 'Electricite de France'. As far as heat sources at higher temperatures are concerned, particularly related to coal-fired or nuclear power plants, a more efficient way of converting energy is at first to expand a hot working fluid through a gas turbine. It is shown in this paper that a satisfactory result, for heat sources of about 770 0 C, is obtained with a topping closed gas cycle of moderate power rating, rejecting its waste heat into the main steam cycle. Attention has to be paid to this gas cycle waste heat recovery and to the coupling of the gas and steam cycles. This concept drastically reduces the importance of new technology components. The use and the significance of an ammonia bottoming cycle in this case are investigated

  13. Steam generator operation and maintenance

    International Nuclear Information System (INIS)

    Lee, C.K.

    2004-01-01

    Corrosion of steam generator tube has resulted in the need for extensive repair and replacement of steam generators. Over the past two decades, steam generator problems in the United States were viewed to be one of the most significant contributor to lost generation in operating PWR plants. When the SGOG-I (Steam Generator Owners Groups) was formed in early 1977, denting was responsible for almost 90% of the tube plugging. By the end of 1982, this figure was reduced to less than 2%. During the existence of SGOG-II (from 1982 to 1986), IGA/SCC (lntergranular Attack/Stress Corrosion Cracking) in the tube sheet, primary side SCC, pitting, and fretting surfaced as the primary causes of tube degradation. Although significant process has been made with wastage and denting, the utilities experience shows that the percentage of reactors plugging tubes and the percentage of tubes being plugged each year has remained relatively constant. The diversity of the damage mechanisms means that no one solution is likely to resolve all problems. The task of maintaining steam generator integrity continues to be formidable and challenging. As the older problems were brought under control, many new problems emerged. SGOG-II (Steam Generator Owners Group program from 1982 to 1986) has focused on these problem areas such as tube stress corrosion cracking (SCC) and intergranular attack (IGA) in the open tube sheet crevice, primary side tube cracking, pitting in the lower span, and tube fretting in preheated section and anti-vibration bar (AVB) locations. Primary Water Stress Corrosion Cracking (PWSCC) in the tube to tubesheet roll transition has been a wide spread problem in the Recirculation Steam Generators (RSG) during this period. Although significant progress has been made in resolving this problem, considerable work still remains. One typical problem in the Once Through Steam Generator (OTSG) was the tube support plate broached hole fouling which affects the OTSG steam generating

  14. Water box for steam generator

    International Nuclear Information System (INIS)

    Lecomte, Robert; Viaud, Michel.

    1975-01-01

    This invention relates to a water box for connecting an assembly composed of a vertical steam generator and a vertical pump to the vessel of the nuclear reactor, the assembly forming the primary cooling system of a pressurised water reactor. This invention makes it easy to dismantle the pump on the water box without significant loss of water in the primary cooling system of the reactor and particularly without it being necessary to drain the water contained in the steam generator beforehand. It makes it possible to shorten the time required for dismantling the primary pump in order to service or repair it and makes dismantling safer in that the dismantling does not involve draining the steam generator and therefore the critical storage of a large amount of cooling water that has been in contact with the fuel assemblies of the nuclear reactor core [fr

  15. Pressure loss characteristics of LSTF steam generator heat-transfer tubes. Pressure loss increase due to tube internal instruments

    International Nuclear Information System (INIS)

    Suzuki, Mitsuhiro

    1994-11-01

    The steam generator of the Large-Scale Test Facility (LSTF) includes 141 heat-transfer U-tubes with different lengths. Six U-tubes among them are furnished with 15 or 17 probe-type instruments (conduction probe with a thermocouple; CPT) protuberant into the primary side of the U-tubes. Other 135 U-tubes are not instrumented. This results in different hydraulic conditions between the instrumented and non-instrumented U-tubes with the same length. A series of pressure loss characteristics tests was conducted at a test apparatus simulating both types of U-tube. The following pressure loss coefficient (K CPT ) was reduced as a function of Reynolds number (Re) from these tests under single-phase water flow conditions. K CPT =0.16 5600≤Re≤52820, K CPT =60.66xRe -0.688 2420≤Re≤5600, K CPT =2.664x10 6 Re -2.06 1371≤Re≤2420. The maximum uncertainty is 22%. By using these results, the total pressure loss coefficients of full length U-tubes were estimated. It is clarified that the total pressure loss of the shortest instrumented U-tube is equivalent to that of the middle-length non-instrumented U-tube and also that a middle-length instrumented U-tube is equivalent to the longest non-instrumented U-tube. Concludingly. it is important to take account of the CPT pressure loss mentioned above in estimation of fluid behavior at the non-instrumented U-tubes either by using the LSTF experiment data from the CPT-installed U-tubes or by using any analytical codes. (author)

  16. Nuclear steam generator tubesheet shield

    International Nuclear Information System (INIS)

    Nickerson, J.H.D.; Ruhe, A.

    1982-01-01

    The invention involves improvements to a nuclear steam generator of the type in which a plurality of U-shaped tubes are connected at opposite ends to a tubesheet and extend between inlet and outlet chambers, with the steam generator including an integral preheater zone adjacent to the downflow legs of the U-shaped tubes. The improvement is a thermal shield disposed adjacent to an upper face of the tubesheet within the preheater zone, the shield including ductile cladding material applied directly to the upper face of the tubesheet, with the downflow legs of the U-shaped tubes extending through the cladding into the tubesheet

  17. Double wall steam generator tubing

    International Nuclear Information System (INIS)

    Padden, T.R.; Uber, C.F.

    1983-01-01

    Double-walled steam generator tubing for the steam generators of a liquid metal cooled fast breeder reactor prevents sliding between the surfaces due to a mechanical interlock. Forces resulting from differential thermal expansion between the outer tube and the inner tube are insufficient in magnitude to cause shearing of base metal. The interlock is formed by jointly drawing the tubing, with the inside wall of the outer tube being already formed with grooves. The drawing causes the outer wall of the inner tube to form corrugations locking with the grooves. (author)

  18. Design of SMART steam generator cassette

    International Nuclear Information System (INIS)

    Kim, Y. W.; Kim, J. I.; Jang, M. H.

    2001-01-01

    Basic design development for the steam generator to be installed in the integral reactor SMART has been performed. Optimization of the steam generator shape, determination of the basic dimension and confirmation of the structural strength have been carried out. Individual steam generator cassette can be replaced in the optimized design concept of steam generator. Shape design of the steam generator cassette has been done on the computer based on 3-D CAE strategy. The structural integrity of the developed steam generator was investigated by performing the dynamic analysis for the steam generator cassette, flow induced vibration analysis for the tube bundle, and the thermo-mechanical analysis for the module header and tube. As for the manufacturing of steam generator, the numerical and the experimental simulation have been carried to control the amount of spring back and to eliminate residual stress. SMART steam generator cassette was developed by a sequential research of the aforementioned activities

  19. Dismantling of the 50 MW steam generator test facility

    International Nuclear Information System (INIS)

    Nakai, S.; Onojima, T.; Yamamoto, S.; Akai, M.; Isozaki, T.; Gunji, M.; Yatabe, T.

    1997-01-01

    We have been dismantling the 50MW Steam Generator Test Facility (50MWSGTF). The objectives of the dismantling are reuse of sodium components to a planned large scale thermal hydraulics sodium test facility and the material examination of component that have been operated for long time in sodium. The facility consisted of primary sodium loop with sodium heater by gas burner as heat source instead of reactor, secondary sodium loop with auxiliary cooling system (ACS) and water/steam system with steam temperature and pressure reducer instead of turbine. It simulated the 1 loop of the Monju cooling system. The rated power of the facility was 50MWt and it was about 1/5 of the Monju power plant. Several sodium removal methods are applied. As for the components to be dismantled such as piping, intermediate heat exchanger (IHX), air cooled heat exchangers (AC), sodium is removed by steam with nitrogen gas in the air or sodium is burned in the air. As for steam generators which material tests are planned, sodium is removed by steam injection with nitrogen gas to the steam generator. The steam generator vessel is filled with nitrogen and no air in the steam generator during sodium removal. As for sodium pumps, pump internal structure is pulled out from the casing and installed into the tank. After the installation, sodium is removed by the same method of steam generator. As for relatively small reuse components such as sodium valves, electromagnet flow meters (EMFs) etc., sodium is removed by alcohol process. (author)

  20. Flow instability research on steam generator with straight double-walled heat transfer tube for FBR. Pressure drop under high pressure condition

    International Nuclear Information System (INIS)

    Liu, Wei; Tamai, Hidesada; Yoshida, Hiroyuki; Takase, Kazuyuki; Hayafune, Hiroki; Futagami, Satoshi; Kisohara, Naoyuki

    2008-01-01

    For the Steam Generator (SG) with straight double-walled heat transfer tube that used in sodium cooled Faster Breeder Reactor, flow instability is one of the most important items need researching. As the first step of the research, thermal hydraulics experiments were performed under high pressure condition in JAEA with using a straight tube. Pressure drop, heat transfer coefficients and void fraction data were derived. This paper evaluates the pressure drop data with TRAC-BF1 code. The Pffan's correlation for single phase flow and the Martinelli-Nelson's two-phase flow multiplier are found can be well predicted the present pressure drop data under high pressure condition. (author)

  1. Leakage experiences with 1 MW steam generator

    International Nuclear Information System (INIS)

    Kanamori, A.; Kawara, M.; Sano, A.

    1975-01-01

    An 1 MW steam generator was tested from October, 1971 and completed with the first series of experiments by May, 1972 after 3600 hours of operation. During these tests, unextraordinary heat absorption was experienced in the downcomer region, which led to shortage of heat transfer area to attain the rated steam temperature and to one of the reasons of flow instabilities. The steam generator was disassembled to get test pieces for structure as well as material examinations and then it was reassembled to proceed the second series of tests. Before it was done, a modification was provided to insulate the downcomer region by putting a gas space around the downcomer tube. The gas space was provided by a dual tube and spacers were welded on the inner tube and an end plate was welded on upper parts between the two to seal the gap by means of fillet welding. After the modified steam generator was put into operation, water happened to leak into a sodium side two times through these additional welding spots for the gas insulation. This paper presents operating conditions and behaviors of monitors at the time of the leakages, identifications of leaked spots, an evaluation of causes and a treatment or a precaution for them

  2. Investigating heat and temperature regime of the combustion chamber furnace screen of the TP 100A steam generator in the Varna thermal power plant

    Energy Technology Data Exchange (ETDEWEB)

    Mikhlevski, A; Buchinski, B; Dashkiev, Yu; Radzievski, V; Petkov, Kh [Kievski Politekhnicheski Institut (USSR)

    1988-01-01

    In the course of 10 year operation of six TP 100A steam generators 72 emergency operation interruptions occurred due to the piercing of screen pipes in the combustion chamber. According to investigations carried out by the NPO, CKT, VTI, KPI and Soyuzenergo institutes, the damage occurred mainly because of the destructive influence of external gas corrosion processes, overheating and fatigue of metallic pipes, as well as unstable heat and temperature regime in the combustion chamber. Large-scale measurements of the main thermodynamic parameters of the combustion chamber of the TP-100A steam generator were carried out in order to increase service life of screen pipes. It was found that the temperature of screen pipes increases 2.5 C/month because of deposition of sediments. Regular cleaning of screen pipes in intervals of 18 months is recommended as a very efficient means of prolonging their service life. 1 ref.

  3. Influence of recycling ratio on steam generator thermal recycling

    International Nuclear Information System (INIS)

    Bassel, W.S.; Rodrigues, V.G.

    1989-01-01

    A mathematical model was developed to simulate thermal performance of steam generator. The simulation was done with 3 control volumes. The coupled non-linear algebric equations, where the heat transfer was calculated with logarithmic meam temperature difference, was solved by iterative method. The developed model is suitable for calculation the parameters which effect the performance of steam generator. (author) [pt

  4. SWAAM code development, verification and application to steam generator design

    International Nuclear Information System (INIS)

    Shin, Y.W.; Valentin, R.A.

    1990-01-01

    This paper describes the family of SWAAM codes developed by Argonne National Laboratory to analyze the effects of sodium/water reactions on LMR steam generators. The SWAAM codes were developed as design tools for analyzing various phenomena related to steam generator leaks and to predict the resulting thermal and hydraulic effects on the steam generator and the intermediate heat transport system (IHTS). The theoretical foundations and numerical treatments on which the codes are based are discussed, followed by a description of code capabilities and limitations, verification of the codes by comparison with experiment, and applications to steam generator and IHTS design. (author). 25 refs, 14 figs

  5. Steam generator for pressurized-water reactors

    International Nuclear Information System (INIS)

    Michel, E.

    1971-01-01

    In the steam generator for a PWR the central fall space of a U-tube bundel heat exchanger is used as a preliminary cyclon separator. The steam escaping upwards, which is largely free of water, can flow through the residual heating surface, i.e. the U-tube turns. In this way substantial drying and less superheating by the heat still added becomes possible. In its upper part the central fall space for the water separated in the preliminary separator, enclosed by a cylindrical guide wall and the U-tube bundle, is provided with tangential inlet slots. Through these, the water-steam mixture steams out of the section of the vertical legs of the U-tube bundle into the fall space. Above the inlet slots the rising space is closed by means of a turn-round plate. At the lower end of the guide wall outlet, slots are provided for the water flowing downwards and radially outwards into the unfilled space. (DG/PB) [de

  6. Materials engineering issues, LMFBR steam generators

    International Nuclear Information System (INIS)

    Spalaris, C.N.; Challenger, K.D.; Day, R.A.; Dutina, D.; Ring, P.J.

    1976-01-01

    Selection of 2-1/4 Cr-1 Mo as the reference construction material for LMFBR steam generators assumed a balance between its known intrinsic properties and our ability to accommodate certain of its deficiencies through design allowance. A comprehensive development program was undertaken to define base data needed, confirm assumptions made relative to desired performance, minimize defects by optimization of melting, fabrication and heat treatment processes, and prepare specifications for purchasing reactor components

  7. Solar energy for steam generation in Brazil

    Energy Technology Data Exchange (ETDEWEB)

    De Carvalho, Jr, A V; Orlando, A DeF; Magnoli, D

    1979-05-01

    Steam generation is a solar energy application that has not been frequently studied in Brazil, even though for example, about 10% of the national primary energy demand is utilized for processing heat generation in the range of 100 to 125/sup 0/C. On the other hand, substitution of automotive gasoline by ethanol, for instance, has received much greater attention even though primary energy demand for process heat generation in the range of 100 to 125/sup 0/C is of the same order of magnitude than for total automotive gasoline production. Generation of low-temperature steam is analyzed in this article using distributed systems of solar collectors. Main results of daily performance simulation of single flat-plate collectors and concentrating collectors are presented for 20/sup 0/S latitude, equinox, in clear days. Flat plate collectors considered are of the aluminum roll-bond absorber type, selective surface single or double glazing. Considering feedwater at 20/sup 0/C, saturated steam at 120/sup 0/C and an annual solar utilization factor of 50%, a total collector area of about 3,000 m/sup 2/ is necessary for the 10 ton/day plant, without energy storage. A fuel-oil back-up system is employed to complement the solar steam production, when necessary. Preliminary economic evaluation indicates that, although the case-study shows today a long payback period relative to subsidized fuel oil in the domestic market (over 20 years in the city of Rio de Janeiro), solar steam systems may be feasible in the medium term due to projected increase of fuel oil price in Brazil.

  8. The study on water ingress mass in the steam generator heat-exchange tube rupture accident of modular high temperature gas-cooled reactor

    International Nuclear Information System (INIS)

    Wang Yan; Shi Lei; Li Fu; Zheng Yanhua

    2012-01-01

    The steam generator heat-exchange tube rupture (SGTR) accident is an important and particular accident which will result in water ingress to the primary loop of reactor. Water ingress will result in chemical reaction of graphite fuel and structure with water, which may cause overpressure due to generation of explosive gaseous in large quantity. The study on the water ingress accident is significant for the verification of the inherent characteristics of high temperature gas-cooled reactor. The previous research shows that the amount of water ingress mass is the dominant key factor on the severity of the accident consequence. The 200 MWe high temperature gas-cooled reactor (HTR-PM), which is the first modular pebble-bed high temperature gas-cooled reactor in China designed by the Institute of Nuclear and New Energy Technology of Tsinghua University, is selected to be analyzed in this paper. The different DBA accident scenarios of double-ended break of single heat-exchange tube are simulated respectively by the thermal-hydraulic analysis code RETRAN-02. The results show the water ingress mass through the broken heat-exchange tube is related to the break location. The amount of water ingress mass is affected obviously by the capacity of the emptier system. With the balance of safety and economical efficiency, the amount of water ingress mass from the secondary side of steam generator into the primary coolant loop will be reduced by increasing properly the diameter of the draining lines. (authors)

  9. Hybrid preheat/recirculating steam generator

    International Nuclear Information System (INIS)

    Lilly, G.P.

    1985-01-01

    The patent describes a hybrid preheat/recirculating steam generator for nuclear power plants. The steam generator utilizes recirculated liquid to preheat incoming liquid. In addition, the steam generator incorporates a divider so as to limit the amount of recirculating water mixed with the feedwater. (U.K.)

  10. Wastage of Steam Generator Tubes by Sodium-Water Reaction

    International Nuclear Information System (INIS)

    Jeong, Ji Young; Kim, Jong Man; Kim, Tae Joon; Choi, Jong Hyeun; Kim, Byung Ho; Lee, Yong Bum; Park, Nam Cook

    2010-01-01

    The Korea Advanced LIquid MEtal Reactor (KALIMER) steam generator is a helical coil, vertically oriented, shell-and-tube type heat exchanger with fixed tube-sheet. The conceptual design and outline drawing of the steam generator are shown in Figure 1. Flow is counter-current, with sodium on the shell side and water/steam on the tube side. Sodium flow enters the steam generator through the upper inlet nozzles and then flows down through the tube bundle. Feedwater enters the steam generator through the feedwater nozzles at the bottom of steam generator. Therefore, if there is a hole or a crack in a heat transfer tube, a leakage of water/steam into the sodium may occur, resulting in a sodium-water reaction. When such a leak occurs, so-called 'wastage' is the result which may cause damage to or a failure of the adjacent tubes. If a steam generator is operated for some time in this condition, it is possible that it might create an intermediate leak state which would then give rise to the problems of a multi-target wastage in a very short time. Therefore, it is very important to predict these phenomena quantitatively from the view of designing a steam generator and its leak detection systems. For this, multi-target wastage tests for modified 9Cr-1Mo steel tube bundle by intermediate leaks are being prepared

  11. Changing the simualtor's steam generator

    International Nuclear Information System (INIS)

    Ruiz Martin, J.A.; Ortega Pascual, F.

    2006-01-01

    Two Spanish nuclear power plants (two PWR units each one) have planned to change their Westinghouse D-3 steam generators (SGo henceforth) for a new model, 61W/D3 from Siemens/KWU (SGn henceforth), during 1995/1997. This is the reason why TECNATOM has developed during 1994's last term, a new software for the full scope simulator that incorporates the modifications related to the steam generator substiution programme. This allows an anticipated training on the procedures, not only for normal, but for emergency procedures. As it is a component which has not yet been included in these plants, there are not real references or operative experience data. Therefore, the design of the validation strategy was one of the key points in this work. (author)

  12. Steam generators: critical components in nuclear steam supply systems

    Energy Technology Data Exchange (ETDEWEB)

    Stevens-Guille, P D

    1974-02-28

    Steam generators are critical components in power reactors. Even small internal leaks result in costly shutdowns for repair. Surveys show that leaks have affected one half of all water-cooled reactors in the world with steam generators. CANDU reactors have demonstrated the highest reliability. However, AECL is actively evolving new technology in design, manufacture, inspection and operation to maintain reliability. (auth)

  13. Corrosion of PWR steam generators

    International Nuclear Information System (INIS)

    Garnsey, R.

    1979-01-01

    Some designs of pressurized water reactor (PWR) steam generators have experienced a variety of corrosion problems which include stress corrosion cracking, tube thinning, pitting, fatigue, erosion-corrosion and support plate corrosion resulting in 'denting'. Large international research programmes have been mounted to investigate the phenomena. The operational experience is reviewed and mechanisms which have been proposed to explain the corrosion damage are presented. The implications for design development and for boiler and feedwater control are discussed. (author)

  14. Analysis of flow-induced vibration of heat exchanger and steam generator tube bundles using the AECL computer code PIPEAU-2

    International Nuclear Information System (INIS)

    Gorman, D.J.

    1983-12-01

    PIPEAU-2 is a computer code developed at the Chalk River Nuclear Laboratories for the flow-induced vibration analysis of heat exchanger and steam generator tube bundles. It can perform this analysis for straight and 'U' tubes. All the theoretical work underlying the code is analytical rather than numerical in nature. Highly accurate evaluation of the free vibration frequencies and mode shapes is therefore obtained. Using the latest experimentally determined parameters available, the free vibration analysis is followed by a forced vibration analysis. Tube response due to fluid turbulence and vortex shedding is determined, as well as critical fluid velocity associated with fluid-elastic instability

  15. Thermo hydrodynamical analyses of steam generator of nuclear power plant

    International Nuclear Information System (INIS)

    Petelin, S.; Gregoric, M.

    1984-01-01

    SMUP computer code for stationary model of a U-tube steam generator of a PWR nuclear power plant was developed. feed water flow can enter through main and auxiliary path. The computer code is based on the one dimensional mathematical model. Among the results that give an insight into physical processes along the tubes of steam generator are distribution of temperatures, water qualities, heat transfer rates. Parametric analysis permits conclusion on advantage of each design solution regarding heat transfer effects and safety of steam generator. (author)

  16. Parametric study for horizontal steam generator modelling

    Energy Technology Data Exchange (ETDEWEB)

    Ovtcharova, I. [Energoproekt, Sofia (Bulgaria)

    1995-12-31

    In the presentation some of the calculated results of horizontal steam generator PGV - 440 modelling with RELAP5/Mod3 are described. Two nodalization schemes have been used with different components in the steam dome. A study of parameters variation on the steam generator work and calculated results is made in cases with separator and branch.

  17. Parametric study for horizontal steam generator modelling

    Energy Technology Data Exchange (ETDEWEB)

    Ovtcharova, I [Energoproekt, Sofia (Bulgaria)

    1996-12-31

    In the presentation some of the calculated results of horizontal steam generator PGV - 440 modelling with RELAP5/Mod3 are described. Two nodalization schemes have been used with different components in the steam dome. A study of parameters variation on the steam generator work and calculated results is made in cases with separator and branch.

  18. Horizontal steam generator thermal-hydraulics

    Energy Technology Data Exchange (ETDEWEB)

    Ubra, O. [SKODA Praha Company, Prague (Czechoslovakia); Doubek, M. [Czech Technical Univ., Prague (Czechoslovakia)

    1995-09-01

    Horizontal steam generators are typical components of nuclear power plants with pressure water reactor type VVER. Thermal-hydraulic behavior of horizontal steam generators is very different from the vertical U-tube steam generator, which has been extensively studied for several years. To contribute to the understanding of the horizontal steam generator thermal-hydraulics a computer program for 3-D steady state analysis of the PGV-1000 steam generator has been developed. By means of this computer program, a detailed thermal-hydraulic and thermodynamic study of the horizontal steam generator PGV-1000 has been carried out and a set of important steam generator characteristics has been obtained. The 3-D distribution of the void fraction and 3-D level profile as functions of load and secondary side pressure have been investigated and secondary side volumes and masses as functions of load and pressure have been evaluated. Some of the interesting results of calculations are presented in the paper.

  19. A study of small leaks of water into sodium-heated steam generators - self evolution and wastage

    International Nuclear Information System (INIS)

    Feburie, V.; Desmas, T.; Cronier, B.

    1987-01-01

    MICROMEGAS is a fully automatic test loop operating without human surveillance. It is utilized to study small leaks of water into sodium, specially the spontaneous development of a fatigue-induced crack in a tube of Incoloy 800 (dormant period, microleak, self-evolution) and the wastage of neighbouring tubes. The thermohydraulic conditions of the last tests corresponded to the economizer zone of SUPER-PHENIX steam generators, at 350 0 C. These tests were compared with those which had been done before, corresponding to the superheating zone, at 490 0 C. The main result was that the microleak phase was longer and the self-evolution slower at 350 0 C than at 490 0 C. (author)

  20. Manipulator for inspection or repair of heat exchanger tubes, in particular in steam generators for nuclear reactors

    International Nuclear Information System (INIS)

    Gugel, G.

    1979-01-01

    The manipulator used to inspect or repair pipes in the steam generator chamber of a PWR can be introduced and removed through a penetration nozzle which can be sealed tightly by means of a blind flange. The front end of the manipulator carries a swivel arm which can be operated remotely to be moved in a plane parallel to the tube plate. The end of the swivel arm carries a holder for a mouthpiece which can be extended and retracted. This carrier can also be operated remotely so as to be aligned to the pipe orifices in a direction normal to the swivel plane of the swivel arm. The manipulator is supported in antifriction bearings in the penetration nozzle so as to be movable longitudinally. (DG) [de

  1. Steam generator of FBR type reactor

    International Nuclear Information System (INIS)

    Hashiguchi, Ko.

    1992-01-01

    Liquid metal (for example, mercury) which is scarcely reactive with metal sodium is contained and cover gases which are scarcely reactive with the liquid metal are filled in a steam generator of an FBR type reactor and it is closed. The heat of primary sodium is transferred to the liquid metal, which is not reactive with sodium, in a primary thermal conduction portion. Since the temperature of the primary thermal conduction portion is high, the density is extremely low. On the other hand, since a second thermal conduction portion is kept at a single phase and the temperature is lower compared with that of the first thermal conduction portion, the density is kept high. since the density difference and gas jetting speed generate a great circulating force to liquid metal passing the opening of a partition plate, heat can be conducted on the side of water without disposing pumps. The steam concentration in the liquid metal is low being in a single phase of steams, corrosion caused from the outside of pipes of the primary thermal conduction pipe is scarcely promoted. Even if sodium leaks should be caused, since the sodium concentration in the liquid metal is extremely low and the reactivity is low, the temperature of the liquid metal is not elevated. (N.H.)

  2. Dynamic and control of a once through steam generator

    International Nuclear Information System (INIS)

    Gomes, Arivaldo Vicente

    1979-01-01

    This paper presents a non linear distributed parameter model for the dynamics and feedback control of a large countercurrent heat exchanger used as a once through steam generator for a breeder reactor power plant. A convergent, implicit method has been developed to solve simultaneously the equations of conservation of mass, momentum and energy. The model, applicable to heat exchanger systems in general, has been used specifically to study the performance of a once-through steam generator with respect to its load following ability and stability of throttle steam temperature and pressure. (author)

  3. Strategic management of steam generators

    International Nuclear Information System (INIS)

    Hernalsteen, P.; Berthe, J.

    1991-01-01

    This paper addresses the general approach followed in Belgium for managing any kind of generic defect affecting a Steam Generator tubebundle. This involves the successive steps of: problem detection, dedicated sample monitoring, implementation of preventive methods, development of specific plugging criteria, dedicated 100% inspection, implementation of repair methods, adjusted sample monitoring and repair versus replacement strategy. These steps are illustrated by the particular case of Primary Water Stress Corrosion Cracking in tube roll transitions, which is presently the main problem for two Belgian units Doele-3 and Tihange-2. (author)

  4. Embalse steam generators - status in 2009

    International Nuclear Information System (INIS)

    Luna, P.; Yetisir, M.; Roy, S.; MacEacheron, R.

    2009-01-01

    The Embalse Nuclear Generating Station (ENGS) is a CANDU 6, a pressurized heavy water plant, with a net capacity of 648 MW. The primary heat transport system at Embalse includes four Steam Generators (SGs) manufactured by Babcock and Wilcox Canada (B and W). These steam generators are vertical recirculating heat exchangers with Incoloy 800 inverted U-tubes and an integral preheater. Embalse SGs performed very well until the late 1990s, when an increase in tube fretting was noticed in the U-bend region. In-service inspection in 2002 and 2004 confirmed that the cause of the tube fretting was flow accelerated corrosion (FAC) damage of scallop bar supports in the U-bend region. The straight leg tube support plates (TSPs) have also been degrading. Degradation was worst at the top support plates, and it was in the form of material loss on the cold leg. The hot leg TSPs were heavily fouled with deposits and flow areas were blocked. Visual inspections and subsequent studies showed that the cause of the TSP degradation was also FAC. The Embalse SGs have carbon steel supports that make them susceptible to FAC. To mitigate the effects of degraded tube support structures, three additional sets of anti-vibration bars were installed in the U-bend regions of all four steam generators in 2004. In 2007, an improved secondary-side chemistry specification was implemented to reduce the FAC rate and the hot leg TSPs was waterlanced. A root cause analysis and condition assessment was performed for the tube supports in 2007. Fitness for Service (FFS) evaluation was completed using the Canadian Industry Guidelines for steam generator tubes. The steam generators were returned to service and the plan has operated without another forced outage to date. The FAC degradation of the carbon steel U-bend tube support systems has had the most significant impact on the plant operation causing a number of forced outages. The discovery of the extent of TSP degradation and difficulties to repair TSPs

  5. Expandable antivibration bar for a steam generator

    International Nuclear Information System (INIS)

    Lagally, H.O.

    1987-01-01

    This patent describes a steam generator for a nuclear power plant comprising a shell, a plurality of tubes having a U-shaped configuration arranged in successive columns within the shell. The tubes are adapted to heat feedwater flowing around the outside of the tubes by the flow of hot reactor coolant within the tubes, and antivibration bars any vibrations of the tubes as a result of steam between the columns of tubes. The improvement described here comprises means for varying the thickness of the antivibration bars to fit substantially the actual space between the columns of tubes comprising first and second bars, with at least one bar being movable, and with at least one mating inclined surface between the first and second bars

  6. Energy balance and flow in steam generator part with sodium-water reaction

    International Nuclear Information System (INIS)

    Matal, O.

    1980-01-01

    Relations were derived for the calculation of heat liberated during the sodium water reaction in a tube failure in different parts of a steam generator. The results are graphically shown in i-T diagrams. Heat removal is described from the reaction zone to water and steam in undisturbed tubes and to the steam generator metal structure. (author)

  7. Operating experience of steam generator test facility

    International Nuclear Information System (INIS)

    Sureshkumar, V.A.; Madhusoodhanan, G.; Noushad, I.B.; Ellappan, T.R.; Nashine, B.K.; Sylvia, J.I.; Rajan, K.K.; Kalyanasundaram, P.; Vaidyanathan, G.

    2006-01-01

    Steam Generator (SG) is the vital component of a Fast Reactor. It houses both water at high pressure and sodium at low pressure separated by a tube wall. Any damage to this barrier initiates sodium water reaction that could badly affect the plant availability. Steam Generator Test Facility (SGTF) has been set up in Indira Gandhi Centre for Atomic Research (IGCAR) to test sodium heated once through steam generator of 19 tubes similar to the PFBR SG dimension and operating conditions. The facility is also planned as a test bed to assess improved designs of the auxiliary equipments used in Fast Breeder Reactors (FBR). The maximum power of the facility is 5.7 MWt. This rating is arrived at based on techno economic consideration. This paper covers the performance of various equipments in the system such as Electro magnetic pumps, Centrifugal sodium pump, in-sodium hydrogen meters, immersion heaters, and instrumentation and control systems. Experience in the system operation, minor modifications, overall safety performance, and highlights of the experiments carried out etc. are also brought out. (author)

  8. Materials performance in operating PWR steam generators

    International Nuclear Information System (INIS)

    Weeks, J.R.

    1975-01-01

    The Inconel-600 tubing in operating PWR steam generators has developed leaks due to intergranular stress corrosion cracking or a general wastage attack, originating from the secondary side of the tubing. Corrosion has been limited to those areas of the steam generators where limited coolant circulation and high heat flux have caused impurities to concentrate. Wastage or pitting attack has always been associated with local concentration of sodium hydrogen phosphates, whereas stress corrosion has been associated with local concentration of sodium or potassium hydroxides. The only instance of stress corrosion originating from the primary side occurred on cold-worked tubing when hydrogen was not added to getter oxygen, and LiOH was not added to raise the pH of the primary coolant. All PWR manufacturers are now recommending that the phosphate treatment of the secondary coolant be abandoned in favor of an all-volatile treatment. Experience in operating plants has shown, however, that removal of phosphate-rich sludge deposits is difficult, and that further wastage and/or intergranular stress corrosion may develop; the residual sodium phosphates gradually convert by reaction with corrosion product hydroxides to sodium hydroxide, which remains concentrated in the limited flow areas. Improvements in circulation patterns have been achieved by inserting flow baffles in some PWR steam generators. Inservice monitoring by eddy current techniques is useful for detecting corrosion-induced defects in the tubing, but irreproducibility in field examinations can lead to uncertainties interpreting the results. (U.S.)

  9. Steam generator tubing NDE performance

    International Nuclear Information System (INIS)

    Henry, G.; Welty, C.S. Jr.

    1997-01-01

    Steam generator (SG) non-destructive examination (NDE) is a fundamental element in the broader SG in-service inspection (ISI) process, a cornerstone in the management of PWR steam generators. Based on objective performance measures (tube leak forced outages and SG-related capacity factor loss), ISI performance has shown a continually improving trend over the years. Performance of the NDE element is a function of the fundamental capability of the technique, and the ability of the analysis portion of the process in field implementation of the technique. The technology continues to improve in several areas, e.g. system sensitivity, data collection rates, probe/coil design, and data analysis software. With these improvements comes the attendant requirement for qualification of the technique on the damage form(s) to which it will be applied, and for training and qualification of the data analysis element of the ISI process on the field implementation of the technique. The introduction of data transfer via fiber optic line allows for remote data acquisition and analysis, thus improving the efficiency of analysis for a limited pool of data analysts. This paper provides an overview of the current status of SG NDE, and identifies several important issues to be addressed

  10. Computer codes for simulation of Angra 1 reactor steam generator

    International Nuclear Information System (INIS)

    Pinto, A.C.

    1978-01-01

    A digital computer code is developed for the simulation of the steady-state operation of a u-tube steam generator with natural recirculation used in Pressurized Water Reactors. The steam generator is simulated with two flow channel separated by a metallic wall, with a preheating section with counter flow and a vaporizing section with parallel flow. The program permits the changes in flow patterns and heat transfer correlations, in accordance with the local conditions along the vaporizing section. Various sub-routines are developed for the determination of steam and water properties and a mathematical model is established for the simulation of transients in the same steam generator. The steady state operating conditions in one of the steam generators of ANGRA 1 reactor are determined utilizing this programme. Global results obtained agree with published values [pt

  11. Studi Numerik Karakteristik Aliran dan Perpindahan Panas Pada Heat Recovery Steam Generator di PT Gresik Gases and Power Indonesia (Linde Indonesia

    Directory of Open Access Journals (Sweden)

    Dhika Suryananda

    2012-09-01

    Full Text Available Pertumbuhan ekonomi berdampak pada meningkatnya kebutuhan energi, sehingga menuntut peningkatan efisiensi dari power plant sebagai salah satu produsen energi. Pada saat ini power plant yang memiliki efisiensi paling tinggi adalah combined cycle power plant. Pada sistem combined cycle tersebut terdapat komponen Heat Recovery Steam Generator (HRSG yang berfungsi untuk meningkatkan efisiensi dari power plant dengan  cara menggunakan sisa panas dari gas buang  (exhaust gas turbine dan digunakan untuk memproduksi uap (steam untuk proses selanjutnya. Penelitian ini dilakukan menggunakan metode numerik (CFD dengan software FLUENT 6.3.26. Pemodelan yang dilakukan pada penelitian ini adalah 3 dimensi, aliran steady, turbulence model yang dipakai Relizable k-ε model dengan reaksi pembakarannya menggunakan spesies transport. Mixture materials yang digunakan merupakan methane-air. Data yang digunakan dalam penelitian ini menggunakan data yang di ambil di PT. GRESIK GASES and POWER INDONESIA.. Hasil yang didapatkan pada simulasi ini adalah bentuk bodi seperti enlargement, contraction, dan elbow memiliki pengaruh yang sangat besar terhadap distribusi temperatur, terkanan, dan kecepatan pada HRSG. Error dari hasil simulasi numerik dan referensi CCR sebagai berikut pada secondary superheater sebesar 8 %, pada primary superheater sebesar 6%, pada evaporator sebesar 0.00008% dan yang terakhir pada economizer sebesar 92 % . Penyebab perbedaan antara numerik dengan data CCR  adalah kurang akuratnya proses simulasi dan simplifikasi dari jajaran heat exchanger terutama pada bagian economizer.

  12. Heat and electricity generating methods

    International Nuclear Information System (INIS)

    Buter, J.

    1977-01-01

    A short synopsis on the actual methods of heating of lodgings and of industrial heat generation is given. Electricity can be generated in steam cycles heated by burning of fossil fuels or by nuclear energy. A valuable contribution to the electricity economy is produced in the hydroelectric power plants. Besides these classical methods, also the different procedures of direct electricity generation are treated: thermoelectric, thermionic, magnetohydrodynamic power sources, solar and fuel cells. (orig.) [de

  13. A reflux capsule steam generator for sodium cooled reactors

    International Nuclear Information System (INIS)

    Lantz, E.

    Pressurized water reactor plants at numerous sites have sustained significant leakage through their steam generators. The consequent shutdowns for repairs and replacements have damaged their economics. This experience suggests that if steam generators for liquid metal fast breeder reactors (LMFBR's) continue to be built as presently designed some of them will have similar problems. Because of their larger capital investment, the consequent damage to the economics of LMFBR's could be more serious. Reflux capsules provide a way to separate sodium from water and to reduce thermal stresses in steam generators for sodium cooled reactors. Their use would also eliminate the need for a primary heat exchanger and a secondary sodium loop pump. (author)

  14. Horizontal steam generator PGV-1000 thermal-hydraulic analysis

    Energy Technology Data Exchange (ETDEWEB)

    Ubra, O. [Skoda Company, Prague (Switzerland); Doubek, M. [Czech Technical Univ., Prague (Switzerland)

    1995-12-31

    A computer program for the steady state thermal-hydraulic analysis of horizontal steam generator PGV-1000 is presented. The program provides the capability to analyze steam generator PGV-1000 primary side flow and temperature distribution, primary side pressure drops, heat transfer between the primary and secondary sides and multidimensional heat flux distribution. A special attention is paid to the thermal-hydraulics of the secondary side. The code predicts 3-D distribution of the void fraction at the secondary side, mass redistribution under the submerged perforated sheet and the steam generator level profile. By means of developed computer program a detailed thermal-hydraulic study of the PGV-1000 has been carried out. A wide range of calculations has been performed and a set of important steam generator characteristics has been obtained. Some of them are presented in the paper. (orig.). 5 refs.

  15. Horizontal steam generator PGV-1000 thermal-hydraulic analysis

    International Nuclear Information System (INIS)

    Ubra, O.; Doubek, M.

    1995-01-01

    A computer program for the steady state thermal-hydraulic analysis of horizontal steam generator PGV-1000 is presented. The program provides the capability to analyze steam generator PGV-1000 primary side flow and temperature distribution, primary side pressure drops, heat transfer between the primary and secondary sides and multidimensional heat flux distribution. A special attention is paid to the thermal-hydraulics of the secondary side. The code predicts 3-D distribution of the void fraction at the secondary side, mass redistribution under the submerged perforated sheet and the steam generator level profile. By means of developed computer program a detailed thermal-hydraulic study of the PGV-1000 has been carried out. A wide range of calculations has been performed and a set of important steam generator characteristics has been obtained. Some of them are presented in the paper. (orig.)

  16. Horizontal steam generator PGV-1000 thermal-hydraulic analysis

    Energy Technology Data Exchange (ETDEWEB)

    Ubra, O [Skoda Company, Prague (Switzerland); Doubek, M [Czech Technical Univ., Prague (Switzerland)

    1996-12-31

    A computer program for the steady state thermal-hydraulic analysis of horizontal steam generator PGV-1000 is presented. The program provides the capability to analyze steam generator PGV-1000 primary side flow and temperature distribution, primary side pressure drops, heat transfer between the primary and secondary sides and multidimensional heat flux distribution. A special attention is paid to the thermal-hydraulics of the secondary side. The code predicts 3-D distribution of the void fraction at the secondary side, mass redistribution under the submerged perforated sheet and the steam generator level profile. By means of developed computer program a detailed thermal-hydraulic study of the PGV-1000 has been carried out. A wide range of calculations has been performed and a set of important steam generator characteristics has been obtained. Some of them are presented in the paper. (orig.). 5 refs.

  17. Improvements in steam cycle electric power generating plants

    International Nuclear Information System (INIS)

    Bienvenu, Claude.

    1973-01-01

    The invention relates to a steam cycle electric energy generating plants of the type comprising a fossil or nuclear fuel boiler for generating steam and a turbo alternator group, the turbine of which is fed by the boiler steam. The improvement is characterized in that use is made of a second energy generating group in which a fluid (e.g. ammoniac) undergoes a condensation cycle the heat source of said cycle being obtained through a direct or indirect heat exchange with a portion of the boiler generated steam whereby it is possible without overloading the turbo-alternator group, to accomodate any increase of the boiler power resulting from the use of another fuel while maintaining a maximum energy output. This can be applied to electric power stations [fr

  18. Evaluation on double-wall-tube residual stress distribution of sodium-heated steam generator by neutron diffraction and numerical analysis

    International Nuclear Information System (INIS)

    Kisohara, N.; Suzuki, H.; Akita, K.; Kasahara, N.

    2012-01-01

    A double-wall-tube is nominated for the steam generator heat transfer tube of future sodium fast reactors (SFRs) in Japan, to decrease the possibility of sodium/water reaction. The double-wall-tube consists of an inner tube and an outer tube, and they are mechanically contacted to keep the heat transfer of the interface between the inner and outer tubes by their residual stress. During long term SG operation, the contact stress at the interface gradually falls down due to stress relaxation. This phenomenon might increase the thermal resistance of the interface and degrade the tube heat transfer performance. The contact stress relaxation can be predicted by numerical analysis, and the analysis requires the data of the initial residual stress distributions in the tubes. However, unclear initial residual stress distributions prevent precious relaxation evaluation. In order to resolve this issue, a neutron diffraction method was employed to reveal the tri-axial (radius, hoop and longitudinal) initial residual stress distributions in the double-wall-tube. Strain gauges also were used to evaluate the contact stress. The measurement results were analyzed using a JAEA's structural computer code to determine the initial residual stress distributions. Based on the stress distributions, the structural computer code has predicted the transition of the relaxation and the decrease of the contact stress. The radial and longitudinal temperature distributions in the tubes were input to the structural analysis model. Since the radial thermal expansion difference between the inner (colder) and outer (hotter) tube reduces the contact stress and the tube inside steam pressure contributes to increasing it, the analytical model also took these effects into consideration. It has been conduced that the inner and outer tubes are contacted with sufficient stresses during the plant life time, and that effective heat transfer degradation dose not occur in the double-wall-tube SG. (authors)

  19. Hideout in steam generator tube deposits

    International Nuclear Information System (INIS)

    Balakrishnan, P.V.; Franklin, K.J.; Turner, C.W.

    1998-05-01

    Hideout in deposits on steam generator tubes was studied using tubes coated with magnetite. Hideout from sodium chloride solutions at 279 degrees C was followed using an on-line high-temperature conductivity probe, as well as by chemical analysis of solution samples from the autoclave in which the studies were done. Significant hideout was observed only at a heat flux greater than 200 kW/m 2 , corresponding to a temperature drop greater than 2 degrees C across the deposits. The concentration factor resulting from the hideout increased highly non-linearly with the heat flux (varying as high as the fourth power of the heat flux). The decrease in the apparent concentration factor with increasing deposit thickness suggested that the pores in the deposit were occupied by a mixture of steam and water, which is consistent with the conclusion from the thermal conductivity measurements on deposits in a separate study. Analyses of the deposits after the hideout tests showed no evidence of any hidden-out solute species, probably due to the concentrations being very near the detection limits and to their escape from the deposit as the tests were being ended. This study showed that hideout in deposits may concentrate solutes in the steam generator bulk water by a factor as high as 2 x 10 3 . Corrosion was evident under the deposit in some tests, with some chromium enrichment on the surface of the tube. Chromium enrichment usually indicates an acidic environment, but the mobility required of chromium to become incorporated into the thick magnetite deposit may indicate corrosion under an alkaline environment. An alkaline environment could result from preferential accumulation of sodium in the solution in the deposit during the hideout process. (author)

  20. Discussion on amount of water ingress mass in steam generator heat-exchange tube rupture accident of high- temperature gas-cooled reactor

    International Nuclear Information System (INIS)

    Wang Yan; Zheng Yanhua; Shi Lei; Li Fu; Sun Ximing

    2009-01-01

    The steam generator heat-exchange tube rupture (SGTR) accident which will result in the water ingress to the primary circuit of reactor is an important and particular accident for high-temperature gas-cooled reactor (HTGR). The analysis of the water ingress accident is significant for verifying the inherent safety characteristics of HTGR. The amount of water ingress mass is one of the decisive factors for the seriousness of the accident consequence. The 250 MW Pebble-bed Modular High-Temperature Gas-cooled Reactor (HTR-PM) designed by Institute of Nuclear and New Energy Technology of Tsinghua University was selected as an example of analysis. The analysis results show that the amount of water ingress mass is not only affected directly with the broken position and the broken area of the tubes, but also related with the diameter of draining piping and restrictor, draining control valve, action setting of emptier system. With reasonable parameters chosen, the water in steam generator could be drained effectively, so it will prevent the primary circuit of reactor from water ingress in large quantity and reduce the radioactive isotopes ingress to the secondary circuit. (authors)

  1. Design and construction of a steam generator with feedback

    International Nuclear Information System (INIS)

    Camargo, Camila C.; Placco, Guilherme M.; Guimaraes, Lamartine N.F.

    2013-01-01

    The EARTH project aims to develop technologies to design and build systems that generate electricity in space, using microreactors. One of the activities within the TERRA project aims to build a closed thermal cycle Rankine type in order to test a Tesla turbine type. The objective of this work is to design and build a steam generator with feedback, which should ensure a satisfactory range of steam supply, security system, feedback system and heating system

  2. Steam generator thermal sleeve reconstruction

    Energy Technology Data Exchange (ETDEWEB)

    Caton, E.; Askari, A.; Volder, P. [Babcock and Wilcox Canada Ltd., Cambridge, Ontario (Canada)]. E-mail: eecaton@babcock.com

    2003-07-01

    'Full text:' Successful implementation of a physically difficult repair program requires collaboration of the design and construction functions of an organization to ensure that goals are shared and rework or on-the-fly design changes are not required. Furthermore, in a nuclear facility this collaboration results in the optimal safety condition as dose uptake is minimized with a well planned job. The replacement of the degraded thermal sleeves in the Pickering A Steam Generator feedwater nozzles posed this type of problem. The project may be summarized as follows: i) problem analysis, ii) identification of design parameters and limitations, iii) integration of field engineering and design engineering solutions, iv) installation. Integration of the design engineering and field engineering design parameters ensured that the most effective solution was implemented. (author)

  3. Design of PFBR steam generator

    International Nuclear Information System (INIS)

    Chetal, S.C.; Bhoje, S.B.; Mitra, T.K.; Paranjpe, S.R.; Vaidyanathan, G.

    1990-01-01

    Vertical straight tube with an expansion bend in sodium path is the design selected for the steam generators of 500 MWe Prototype Fast Breeder Reactor (PFBR). There are 4 secondary loops with each loop consisting of 3 modules. With sodium reheat incorporated each module comprises of one evaporator, superheater and reheater. Material of construction is 2.25Cr-1Mo for evaporator and 9Cr-1Mo for superheater and reheater. The tube to tubesheet weld is internal bore butt weld with tubesheet having raised spigot. Aim is to have reliable design with higher plant availability. Design considerations leading to the choice of design features selected are discussed in the paper and a ''reference'' design has been described. (author). 2 figs, 1 tab

  4. Improvements to the COBRA-TF (EPRI) computer code for steam generator analysis. Final report

    International Nuclear Information System (INIS)

    Stewart, C.W.; Barnhart, J.S.; Koontz, A.S.

    1980-09-01

    The COBRA-TF (EPRI) code has been improved and extended for pressurized water reactor steam generator analysis. New features and models have been added in the areas of subcooled boiling and heat transfer, turbulence, numerics, and global steam generator modeling. The code's new capabilities are qualified against selected experimental data and demonstrated for typical global and microscale steam generator analysis

  5. Method to detect steam generator tube leakage

    International Nuclear Information System (INIS)

    Watabe, Kiyomi

    1994-01-01

    It is important for plant operation to detect minor leakages from the steam generator tube at an early stage, thus, leakage detection has been performed using a condenser air ejector gas monitor and a steam generator blow down monitor, etc. In this study highly-sensitive main steam line monitors have been developed in order to identify leakages in the steam generator more quickly and accurately. The performance of the monitors was verified and the demonstration test at the actual plant was conducted for their intended application to the plants. (author)

  6. Heysham II/Torness AGR steam generator

    International Nuclear Information System (INIS)

    Charcharos, A.N.; Wood, M.B.; Glasgow, J.R.

    1988-01-01

    The AGR Steam Generators for Heysham II and Torness Power Stations have been installed at site and are being operated in the initial low temperature commissioning plant engineering tests. In this paper a description of the high pressure once-through steam generators together with layout arrangements, materials employed, operating parameters, plant operating conditions and constraints is given. An outline of the development of the design through thermo-hydraulic considerations, mechanical design, instrumentation to component testing is presented. Special features of the design directed to accommodate such requirements as seismic loadings, waterside static and dynamic stability, gas flow induced vibration, thermal expansions are described in detail. The fabrication facilities employed and techniques selected and developed for the manufacture and assembly of the heating surfaces are presented. These include welding processes, tube manipulation and heat treatment with details of the automation applied to the processes. Operating experience in the early commissioning plant engineering tests at Site is described with an emphasis on those tests which provide the final confirmation of the design prior to operation at full load. The paper concludes with a description of the outstanding commissioning activities up to raise power. (author)

  7. Heysham II/Torness AGR steam generator

    Energy Technology Data Exchange (ETDEWEB)

    Charcharos, A N [National Nuclear Corporation Ltd., Knutsford (United Kingdom); Wood, M B; Glasgow, J R [NEI Power Projects Ltd., Gateshead (United Kingdom)

    1988-07-01

    The AGR Steam Generators for Heysham II and Torness Power Stations have been installed at site and are being operated in the initial low temperature commissioning plant engineering tests. In this paper a description of the high pressure once-through steam generators together with layout arrangements, materials employed, operating parameters, plant operating conditions and constraints is given. An outline of the development of the design through thermo-hydraulic considerations, mechanical design, instrumentation to component testing is presented. Special features of the design directed to accommodate such requirements as seismic loadings, waterside static and dynamic stability, gas flow induced vibration, thermal expansions are described in detail. The fabrication facilities employed and techniques selected and developed for the manufacture and assembly of the heating surfaces are presented. These include welding processes, tube manipulation and heat treatment with details of the automation applied to the processes. Operating experience in the early commissioning plant engineering tests at Site is described with an emphasis on those tests which provide the final confirmation of the design prior to operation at full load. The paper concludes with a description of the outstanding commissioning activities up to raise power. (author)

  8. Soviet steam generator technology: fossil fuel and nuclear power plants

    International Nuclear Information System (INIS)

    Rosengaus, J.

    1987-01-01

    In the Soviet Union, particular operational requirements, coupled with a centralized planning system adopted in the 1920s, have led to a current technology which differs in significant ways from its counterparts elsewhere in the would and particularly in the United States. However, the monograph has a broader value in that it traces the development of steam generators in response to the industrial requirements of a major nation dealing with the global energy situation. Specifically, it shows how Soviet steam generator technology evolved as a result of changing industrial requirements, fuel availability, and national fuel utilization policy. The monograph begins with a brief technical introduction focusing on steam-turbine power plants, and includes a discussion of the Soviet Union's regional power supply (GRES) networks and heat and power plant (TETs) systems. TETs may be described as large central co-generating stations which, in addition to electricity, provide heat in the form of steam and hot water. Plants of this type are a common feature of the USSR today. The adoption of these cogeneration units as a matter of national policy has had a central influence on Soviet steam generator technology which can be traced throughout the monograph. The six chapters contain: a short history of steam generators in the USSR; steam generator design and manufacture in the USSR; boiler and furnace assemblies for fossil fuel-fired power stations; auxiliary components; steam generators in nuclear power plants; and the current status of the Soviet steam generator industry. Chapters have been abstracted separately. A glossary is included containing abbreviations and acronyms of USSR organizations. 26 references

  9. Effects of human performance methods of the radiation exposure of the task personnel during the inspection of steam generator heat tubes

    International Nuclear Information System (INIS)

    Wilkes, Bernd; Bienentreu, Robert

    2008-01-01

    Westinghouse has implemented the so called human performance philosophy for specific scopes of work. Human performance is supposed to establish and support personnel behavior aimed to a safe and reliable operation of the plant. The overall goal is the prevention of errors. Every action deviating from the expected behavior is defined as an error, independent of the consequences. The accident statistics has shown that every severe accident was preceded by hundreds of events without consequences. The implementation of these techniques is demonstrated using the process of steam generator heat tube inspection. According to the ALARA principle a lot of effort was concentrated on dose reduction for the personnel, including constructive (improved testing probes, improved manipulator, etc.) and administrative measures.

  10. Steam generator tube rupture (SGTR) scenarios

    International Nuclear Information System (INIS)

    Auvinen, A.; Jokiniemi, J.K.; Laehde, A.; Routamo, T.; Lundstroem, P.; Tuomisto, H.; Dienstbier, J.; Guentay, S.; Suckow, D.; Dehbi, A.; Slootman, M.; Herranz, L.; Peyres, V.; Polo, J.

    2005-01-01

    The steam generator tube rupture (SGTR) scenarios project was carried out in the EU 5th framework programme in the field of nuclear safety during years 2000-2002. The first objective of the project was to generate a comprehensive database on fission product retention in a steam generator. The second objective was to verify and develop predictive models to support accident management interventions in steam generator tube rupture sequences, which either directly lead to severe accident conditions or are induced by other sequences leading to severe accidents. The models developed for fission product retention were to be included in severe accident codes. In addition, it was shown that existing models for turbulent deposition, which is the dominating deposition mechanism in dry conditions and at high flow rates, contain large uncertainties. The results of the project are applicable to various pressurised water reactors, including vertical steam generators (western PWR) and horizontal steam generators (VVER)

  11. Cogeneration steam turbine plant for district heating of Berovo (Macedonia)

    International Nuclear Information System (INIS)

    Armenski, Slave; Dimitrov, Konstantin

    2000-01-01

    A plant for combined heat and electric power production, for central heating of the town Berovo (Macedonia) is proposed. The common reason to use a co-generation unit is the energy efficiency and a significant reduction of environmental pollution. A coal dust fraction from B rik' - Berovo coal mine is the main energy resource for cogeneration steam turbine plant. The heat consumption of town Berovo is analyzed and determined. Based on the energy consumption of a whole power plant, e. i. the plant for combined and simultaneous production of power is proposed. All necessary facilities of cogeneration plant is examined and determined. For proposed cogeneration steam turbine power plant for combined heat and electric production it is determined: heat and electric capacity of the plant, annually heat and electrical quantity production and annually coal consumption, the total investment of the plant, the price of both heat and electric energy as well as the pay back period. (Authors)

  12. Third international seminar on horizontal steam generators

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-12-31

    The Third International Seminar on Horizontal Steam Generators held on October 18-20, 1994 in Lappeenranta, consisted of six sessions dealing with the topics: thermal hydraulic experiments and analyses, primary collector integrity, management of primary-to-secondary leakage accidents, feedwater collector replacement and discussion of VVER-440 steam generator safety issues.

  13. Third international seminar on horizontal steam generators

    International Nuclear Information System (INIS)

    1995-01-01

    The Third International Seminar on Horizontal Steam Generators held on October 18-20, 1994 in Lappeenranta, consisted of six sessions dealing with the topics: thermal hydraulic experiments and analyses, primary collector integrity, management of primary-to-secondary leakage accidents, feedwater collector replacement and discussion of VVER-440 steam generator safety issues

  14. Third international seminar on horizontal steam generators

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-12-31

    The Third International Seminar on Horizontal Steam Generators held on October 18-20, 1994 in Lappeenranta, consisted of six sessions dealing with the topics: thermal hydraulic experiments and analyses, primary collector integrity, management of primary-to-secondary leakage accidents, feedwater collector replacement and discussion of VVER-440 steam generator safety issues.

  15. Steam generator leak detection using acoustic method

    International Nuclear Information System (INIS)

    Goluchko, V.V.; Sokolov, B.M.; Bulanov, A.N.

    1982-05-01

    The main requirements to meet by a device for leak detection in sodium - water steam generators are determined. The potentialities of instrumentation designed based on the developed requirements have been tested using a model of a 550 kw steam generator [fr

  16. LMR steam generator blowdown with RETRAN

    International Nuclear Information System (INIS)

    Wei, T.Y.C.

    1985-01-01

    One of the transients being considered in the FSAR Chapter 15 analyses of anticipated LMR transients is the fast blowdown of a steam generator upon inadvertent actuation of the liquid metal/water reaction mitigation system. For the blowdown analysis, a stand-alone steam generator model for the IFR plant was constructed using RETRAN

  17. CAREM-25 Steam Generator Stability Analysis

    International Nuclear Information System (INIS)

    Rabiti, A.; Delmastro, D.

    2003-01-01

    In this work the stability of a once-through CAREM-25 steam generator is analyzed.A fix nodes numerical model, that allows the modelling of the liquid, two-phase and superheated steam zones, is implemented.This model was checked against a mobile finite elements model under saturated steam conditions at the channel exit and a good agreement was obtained.Finally the stability of a CAREM steam generator is studied and the range of in let restrictions that a assure the system stability is analyzed

  18. Operating experiences with 1 MW steam generator

    Energy Technology Data Exchange (ETDEWEB)

    Sano, A; Kanamori, A; Tsuchiya, T

    1975-07-01

    1 MW steam generator, which was planned as the first stage of steam generator development in Power Reactor and Nuclear Fuel Corp. (PNC) in Japan, is a single-unit, once-through, integrated shell and tube type with multi-helical coil tubes. It was completed in Oarai Engineering Center of PNC in March of 1971, and the various performance tests were carried out up to April, 1972. After the dismantle of the steam generator for structural inspection and material test, it was restored with some improvements. In this second 1 MW steam generator, small leak occurred twice during normal operation. After repairing the failure, the same kind of performance tests as the first steam generator were conducted in order to verify the thermal insulation effect of argon gas in downcomer zone from March to June, 1974. In this paper the above operating experiences were presented including the outline of some performance test results. (author)

  19. Strategic maintenance plan for Cernavoda steam generators

    International Nuclear Information System (INIS)

    Cicerone, T.; Dhar, D.; VandenBerg, J.P.

    2002-01-01

    Steam generators are among the most important pieces of equipment in a nuclear power plant. They are required full time during the plant operation and obviously no redundancy exists. Past experience has shown that those utilities which implemented comprehensive steam generator inspection and maintenance programs and strict water chemistry controls, have had good steam generator performance that supports good overall plant performance. The purpose of this paper is to discuss a strategic Life Management and Operational-monitoring program for the Cernavoda steam generators. The program is first of all to develop a base of expertise for the management of the steam generator condition; and that is to be supported by a program of actions to be accomplished over time to assess their condition, to take measures to avoid degradation and to provide for inspections, cleaning and modifications as necessary. (author)

  20. Circumferential cracking of steam generator tubes

    International Nuclear Information System (INIS)

    Karwoski, K.J.

    1997-04-01

    On April 28, 1995, the U.S. Nuclear Regulatory Commission (NRC) issued Generic Letter (GL) 95-03, open-quote Circumferential Cracking of Steam Generator Tubes.close-quote GL 95-03 was issued to obtain information needed to verify licensee compliance with existing regulatory requirements regarding the integrity of steam generator tubes in domestic pressurized-water reactors (PWRs). This report briefly describes the design and function of domestic steam generators and summarizes the staff's assessment of the responses to GL 95-03. The report concludes with several observations related to steam generator operating experience. This report is intended to be representative of significant operating experience pertaining to circumferential cracking of steam generator tubes from April 1995 through December 1996. Operating experience prior to April 1995 is discussed throughout the report, as necessary, for completeness

  1. Maintenance and repair of LMFBR steam generators

    International Nuclear Information System (INIS)

    Verriere, P.; Alanche, J.; Minguet, J.L.

    1984-06-01

    After some general remarks on the French fast neutron system, this paper presents the state of the program for the construction of fast reactor in France. Then, the general design of Super Phenix 1 steam generator components is outlined and, the in-service monitoring systems and protective devices with which they are equiped are briefly described. The methods used, in the event of leakage, for leak location, steam generator inspection, steam generator repair and putting the affected loop back into service, are discussed. There are two main lines of research, relating respectively to the means of water leak detection in sodium and the inspection arrangements that will be used either periodically, or following a sodium-water reaction. Finally, after a brief description of the steam generator, this paper describes the four incidents (leaks) that occurred on the Phenix steam generator in the course of 1982 and 1983, and the subsequent repair operations

  2. Steam and sodium leak simulation in a fluidized-bed steam generator

    International Nuclear Information System (INIS)

    Vaux, W.G.; Keeton, A.R.; Keairns, D.L.

    1977-01-01

    A fluidized-bed steam generator for the liquid metal fast breeder reactor enhances plant availability and minimizes the probability of a water/sodium reaction. An experimental test program was conceived to assess design criteria and fluidized-bed operation under conditions of water, steam, and sodium leaks. Sodium, steam, and water were leaked into helium-fluidized beds of metal and ceramic particles at 900 F. Test results show the effects of leaks on the heat transfer coefficient, quality of fluidization, leak detection, and cleanup procedures

  3. Friction pressure drop and heat transfer coefficient of two-phase flow in helically coiled tube once-through steam generator for integrated type marine water reactor

    International Nuclear Information System (INIS)

    Nariai, Hideki; Kobayashi, Michiyuki; Matsuoka, Takeshi.

    1982-01-01

    Two-phase friction pressure drop and heat transfer coefficients in a once-through steam generator with helically coiled tubes were investigated with the model test rig of an integrated type marine water reactor. As the dimensions of the heat transfer tubes and the thermal-fluid conditions are almost the same as those of real reactors, the data applicable directly to the real reactor design were obtained. As to the friction pressure drop, modified Kozeki's prediction which is based on the experimental data by Kozeki for coiled tubes, agreed the best with the experimental data. Modified Martinelli-Nelson's prediction which is based on Martinelli-Nelson's multiplier using Ito's equation for single-phase flow in coiled tube, agreed within 30%. The effect of coiled tube on the average heat transfer coefficients at boiling region were small, and the predictions for straight tube could also be applied to coiled tube. Schrock-Grossman's correlation agreed well with the experimental data at the pressures of lower than 3.5 MPa. It was suggested that dryout should be occurred at the quality of greater than 90% within the conditions of this report. (author)

  4. Inverted Steam Generators for Sodium Cooled Fast Reactors

    International Nuclear Information System (INIS)

    Matal, Oldřich; Šimo, Tomáš; Matal, Oldřich Jr.

    2013-01-01

    Conclusions: Two inverted steam generators of the Czech industry provenience have still been in successful operation with no water into sodium leaks at BOR 60 (RIAR Dimitrovgrad, Russian Federation). Micromodular inverted steam generator (MMISG) since 1981 and modular inverted steam generator (MISG) since 1991. In the framework of the CP ESFR project predesign studies of 100 MW (thermal) ISG modules were performed with the consideration of MMISG and MISG design, operational and safety benefits and experience. Development of material and technology for sodium heated steam generators components reflecting contemporary domestic industrial conditions in the Czech Republic was restarted in the years 2003 to 2004 and supported in the years 2008 to 2011 by the European CP ESFR project and by the Ministry of Industry and Trade of the Czech Republic

  5. Pressurizer and steam-generator behavior under PWR transient conditions

    International Nuclear Information System (INIS)

    Wahba, A.B.; Berta, V.T.; Pointner, W.

    1983-01-01

    Experiments have been conducted in the Loss-of-Fluid Test (LOFT) pressurized water reactor (PWR), at the Idaho National Engineering Laboratory, in which transient phenomena arising from accident events with and without reactor scram were studied. The main purpose of the LOFT facility is to provide data for the development of computer codes for PWR transient analyses. Significant thermal-hydraulic differences have been observed between the measured and calculated results for those transients in which the pressurizer and steam generator strongly influence the dominant transient phenomena. Pressurizer and steam generator phenomena that occurred during four specific PWR transients in the LOFT facility are discussed. Two transients were accompanied by pressurizer inflow and a reduction of the heat transfer in the steam generator to a very small value. The other two transients were accompanied by pressurizer outflow while the steam generator behavior was controlled

  6. Steam generator operating experience: Update for 1984-1986

    International Nuclear Information System (INIS)

    Frank, L.; Stokley, J.

    1988-06-01

    This report summarizes operational events and degradation mechanisms affecting pressurized water reactor steam generator integrity, provides updated inspection results reported in 1984, 1985, and 1986, and highlights both prevalent problem areas and advances in improved equipment test practices, preventive measures, repair techniques, and replacement procedures. It describes equipment design features of the three major suppliers and discusses 68 plants in detail. Steam generator degradation mechanisms include intergranular stress corrosion cracking, primary water stress corrosion cracking, pitting, intergranular attack, and vibration wear that effects tube integrity and causes leakage. Plugging, sleeving heat treatment, peening, chemical cleaning, and steam generator replacements are described and regulatory instruments and inspection guidelines for nondestructive evaluations and girth weld cracking are discusses. The report concludes that although degradation mechanisms are generally understood, the elimination of unscheduled plant shutdowns and costly repairs resulting from leaking tubes has not been achieved. Highlights of steam generator research and unresolved safety issues are discussed. 21 refs., 8 tabs

  7. Overview of the United States steam generator development programs

    Energy Technology Data Exchange (ETDEWEB)

    Kaspar, P W; Lowe, P A

    1975-07-01

    The LMFBR steam generator development program of the USA was initiated to support the development of reliable designs and meaningful performance data for these critical components. Since the steam generators include the structural boundary between heated sodium and water, the consequences of small flaws in the materials that form the boundary are significant. Successful development and demonstration of commercial LMFBR power plants requires the consideration of many factors in addition to the design, construction and operation of a particular plant. Additional factors which must be assessed include: economics, reliability, safety, environment, operability, maintainability and conservation of the resources. In terms of the steam generator these items led to the selection of a single wall tube design using a forced recirculating system for the present Clinch River Breeder Reactor. There are strong economic incentives to use a once-through steam generating system in future designs.

  8. Pressurized-water coolant nuclear reactor steam generator

    International Nuclear Information System (INIS)

    Mayer, H.; Schroder, H.J.

    1975-01-01

    A description is given of a pressurized-water coolant nuclear reactor steam generator having a vertical housing for the steam generating water and containing an upstanding heat exchanger to which the pressurized-water coolant passes and which is radially surrounded by a guide jacket supporting a water separator on its top. By thermosiphon action the steam generating water flows upward through and around the heat exchanger within the guide chamber to the latter's top from which it flows radially outwardly and downwardly through a down draft space formed between the outside of the jacket and the housing. The water separator discharges separated water downwardly. The housing has a feedwater inlet opening adjacent to the lower portion of the heat exchanger, providing preheating of the introduced feedwater. This preheated feedwater is conveyed by a duct upwardly to a location where it mixes with the water discharged from the water separator

  9. Steam Generator Inspection Planning Expert System

    International Nuclear Information System (INIS)

    Rzasa, P.

    1987-01-01

    Applying Artificial Intelligence technology to steam generator non-destructive examination (NDE) can help identify high risk locations in steam generators and can aid in preparing technical specification compliant eddy current test (ECT) programs. A steam Generator Inspection Planning Expert System has been developed which can assist NDE or utility personnel in planning ECT programs. This system represents and processes its information using an object oriented declarative knowledge base, heuristic rules, and symbolic information processing, three artificial intelligence based techniques incorporated in the design. The output of the system is an automated generation of ECT programs. Used in an outage inspection, this system significantly reduced planning time

  10. Vibration Analysis for Steam Dryer of APR1400 Steam Generator

    Energy Technology Data Exchange (ETDEWEB)

    Han, Sung-heum; Ko, Doyoung [KHNP CRI, Daejeon (Korea, Republic of); Cho, Minki [Doosan Heavy Industry, Changwon (Korea, Republic of)

    2016-10-15

    This paper is related to comprehensive vibration assessment program for APR1400 steam generator internals. According to U.S. Nuclear Regulatory Commission, Regulatory Guide 1.20 (Rev.3, March 2007), we conducted vibration analysis for a steam dryer as the second steam separator of steam generator internals. The vibration analysis was performed at the 100 % power operating condition as the normal operation condition. The random hydraulic loads were calculated by the computational fluid dynamics and the structural responses were predicted by power spectral density analysis for the probabilistic method. In order to meet the recently revised U.S. NRC RG 1.20 Rev.3, the CVAP against the potential adverse flow effects in APR1400 SG internals should be performed. This study conducted the vibration response analysis for the SG steam dryer as the second moisture separator at the 100% power condition, and evaluated the structural integrity. The predicted alternating stress intensities were evaluated to have more than 17.78 times fatigue margin compared to the endurance limit.

  11. Cheaper power generation from surplus steam generating capacities

    International Nuclear Information System (INIS)

    Gupta, K.

    1996-01-01

    Prior to independence most industries had their own captive power generation. Steam was generated in own medium/low pressure boilers and passed through extraction condensing turbines for power generation. Extraction steam was used for process. With cheaper power made available in Nehru era by undertaking large hydro power schemes, captive power generation in industries was almost abandoned except in sugar and large paper factories, which were high consumers of steam. (author)

  12. An expert system for steam generator maintenance

    International Nuclear Information System (INIS)

    Remond, A.

    1988-01-01

    The tube bundles in PWR steam generators are, by far, the major source of problems whether they are due to primary and secondary side corrosion mechanisms or to tube vibration-induced wear at tube support locations. Because of differences in SG operating, materials, and fabrication processes, the damage may differ from steam generator to steam generator. MPGV, an expert system for steam generator maintenance uses all steam generator data containing data on materials, fabrication processes, inservice inspection, and water chemistry. It has access to operational data for individual steam generators and contains models of possible degradation mechanisms. The objectives of the system are: · Diagnosing the most probable degradation mechanism or mechanisms by reviewing the entire steam generator history. · Identifying the tubes most exposed to future damage and evaluating the urgency of repair by simulating the probable development of the problem in time. · Establishing the appropriate preventive actions such as repair, inspection or other measures and establishing an action schedule. The system is intended for utilities either for individual plants before each inspection outage or any time an incident occurs or for a set of plants through a central MPGV center. (author)

  13. Failure analysis of retired steam generator tubings

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hong Pyo; Kim, J. S.; Hwang, S. S. and others

    2005-04-15

    Degradation of steam generator leads to forced outage and extension of outage, which causes increase in repair cost, cost of purchasing replacement power and radiation exposure of workers. Steam generator tube rupture incident occurred in Uljin 4 in 2002, which made public sensitive to nuclear power plant. To keep nuclear energy as a main energy source, integrity of steam generator should be demonstrated. Quantitative relationship between ECT(eddy current test) signal and crack size is needed in assesment of integrity of steam generator in pressurized water reactor. However, it is not fully established for application in industry. Retired steam generator of Kori 1 has many kinds of crack such as circumferential and axial primary water stress corrosion crack and outer diameter stress corrosion crack(ODSCC). So, it can be used in qualifying and improving ECT technology and in condition monitoring assesment for crack detected in ISI(in service inspection). In addition, examination of pulled tube of Kori 1 retired steam generator will give information about effectiveness of non welded sleeving technology which was employed to repair defect tubes and remedial action which was applied to mitigate ODSCC. In this project, hardware such as semi hot lab. for pulled tube examination and modification transportation cask for pulled tube and software such as procedure of transportation of radioactive steam generator tube and non-destructive and destructive examination of pulled tube were established. Non-destructive and destructive examination of pulled tubes from Kori 1 retired steam generator were performed in semi hot lab. Remedial actions applied to Kori 1 retired steam generator, PWSCC trend and bulk water chemistry and crevice chemistry in Kori 1 were evaluated. Electrochemical decontamination technology for pulled tube was developed to reduce radiation exposure and enhance effectiveness of pulled tube examination. Multiparameter algorithm developed at ANL, USA was

  14. Dynamic modelling of nuclear steam generators

    International Nuclear Information System (INIS)

    Kerlin, T.W.; Katz, E.M.; Freels, J.; Thakkar, J.

    1980-01-01

    Moving boundary, nodal models with dynamic energy balances, dynamic mass balances, quasi-static momentum balances, and an equivalent single channel approach have been developed for steam generators used in nuclear power plants. The model for the U-tube recirculation type steam generator is described and comparisons are made of responses from models of different complexity; non-linear versus linear, high-order versus low order, detailed modeling of the control system versus a simple control assumption. The results of dynamic tests on nuclear power systems show that when this steam generator model is included in a system simulation there is good agreement with actual plant performance. (author)

  15. Condensation induced water hammer in steam generators

    International Nuclear Information System (INIS)

    Jones, O.C. Jr.; Saha, P.; Wu, B.J.C.; Ginsberg, T.

    1979-06-01

    The case of condensation induced water hammer in nuclear steam generators is summarized, including both feed ring-type and economizer-type geometries. A slug impact model is described and used to demonstrate the parametric dependence of the impact pressures on heat transfer rates, initial pressures, and relative initial slug and void lengths. The results of the parametric study are related also to the economizer geometry and a suggested alternative model is presented. The importance of concerns regarding attenuation of shocks in two-phase media is delineated, and a simple experiment is described which was used to determine negligible attenuation within the accuracy of the experiment for void fractions up to over 30% in bubbly and slug flows

  16. The casebook of technical presentation on a steam generator

    International Nuclear Information System (INIS)

    1986-05-01

    This casebook consists of seven presentations, which are measures and experience of maintenance of water quality in PWR generator, corrosion in steam generator, safely evaluation by management and closing in steam generator, testing of eddy current in steam generator, unsettled problems of safety in steam generator and maintenance of water quality in PWR generator.

  17. Thermo-hydraulic stability study of a steam generator

    International Nuclear Information System (INIS)

    Magni, M C; Marcel, C P; Delmastro, D F

    2012-01-01

    In this work a mathematical model developed to investigate the thermalhydraulic stability of a helically coiled steam generator is presented. Such a steam generator is prone to experiment density wave oscillations. The model is therefore used to analyze the stability of the CAREM-25 reactor steam generators. The model is linear, numerically non-diffusive and nodal. In addition, it is able to represent non-uniform heat transfer fluxes between the primary and secondary coolant circuits. By using this model the marginal stability condition is found by varying the inlet friction coefficient for different conditions. The results are then compared with those obtained with a different model for which a simple uniform heat flux profiled is assumed. It is found that with such simplification the density waves instability mechanism is overestimated in a wide range of operating powers. For very low powers, in the contrary, the so-called uniform model underestimates the stabilizing inlet friction and therefore it gives non-conservative results. With the use of the more realistic non-uniform power profile model, it was possible to determine that, for a CAREM-25 steam generator, the most stable conditions is found at 60MW when the reactor operates at nominal pressure. Moreover, it is found that at high power levels the stability performance is dominated by the two-phase friction component while at low power levels the friction component originated in the over heated steam region prevail (author)

  18. Steam generator corrosion 2007; Dampferzeugerkorrosion 2007

    Energy Technology Data Exchange (ETDEWEB)

    Born, M. (ed.)

    2007-07-01

    Between 8th and 9th November, 2007, SAXONIA Standortentwicklungs- und -verwertungsgesellschaft GmbH (Freiberg, Federal Republic of Germany) performed the 3rd Freiberger discussion conference ''Fireside boiler corrosion''. The topics of the lectures are: (a) Steam generator corrosion - an infinite history (Franz W. Alvert); (b) CFD computations for thermal waste treatment plants - a contribution for the damage recognition and remedy (Klaus Goerner, Thomas Klasen); (c) Experiences with the use of corrosion probes (Siegfried R. Horn, Ferdinand Haider, Barbara Waldmann, Ragnar Warnecke); (d) Use of additives for the limitation of the high temperature chlorine corrosion as an option apart from other measures to the corrosion protection (Wolfgang Spiegel); (e) Current research results and aims of research with respect to chlorine corrosion (Ragnar Warnecke); (f) Systematics of the corrosion phenomena - notes for the enterprise and corrosion protection (Thomas Herzog, Wolfgang Spiegel, Werner Schmidl); (g) Corrosion protection by cladding in steam generators of waste incinerators (Joerg Metschke); (h) Corrosion protection and wear protection by means of thermal spraying in steam generators (Dietmar Bendix); (i) Review of thick film nickelized components as an effective protection against high-temperature corrosion (Johann-Wilhelm Ansey); (j) Fireproof materials for waste incinerators - characteristics and profile of requirement (Johannes Imle); (k) Service life-relevant aspects of fireproof linings in the thermal recycling of waste (Till Osthoevener and Wolfgang Kollenberg); (l) Alternatives to the fireproof material in the heating space (Heino Sinn); (m) Cladding: Inconal 625 contra 686 - Fundamentals / applications in boiler construction and plant construction (Wolfgang Hoffmeister); (n) Thin films as efficient corrosion barriers - thermal spray coating in waste incinerators and biomass firing (Ruediger W. Schuelein, Steffen Hoehne, Friedrich

  19. Wavelet network controller for nuclear steam generators

    International Nuclear Information System (INIS)

    Habibiyan, H; Sayadian, A; Ghafoori-Fard, H

    2005-01-01

    Poor control of steam generator water level is the main cause of unexpected shutdowns in nuclear power plants. Particularly at low powers, it is a difficult task due to shrink and swell phenomena and flow measurement errors. In addition, the steam generator is a highly complex, nonlinear and time-varying system and its parameters vary with operating conditions. Therefore, it seems that design of a suitable controller is a necessary step to enhance plant availability factor. The purpose of this paper is to design, analyze and evaluate a water level controller for U-tube steam generators using wavelet neural networks. Computer simulations show that the proposed controller improves transient response of steam generator water level and demonstrate its superiority to existing controllers

  20. In service inspection for steam generator tubes

    International Nuclear Information System (INIS)

    Comby, R.; Eyrolles, Ph.

    1988-01-01

    In this paper the authors show the means putting in place for examination of steam generators tubes. These means (eddy current probes, ultrasonic testing) associated with a knowledge on degradation phenomena allow mapping controlled tubes and limiting undesirable obturations [fr

  1. Steam generators for nuclear power plants

    International Nuclear Information System (INIS)

    Tillequin, Jean

    1975-01-01

    The role and the general characteristics of steam generators in nuclear power plants are indicated, and particular types are described according to the coolant nature (carbon dioxide, helium, light water, heavy water, sodium) [fr

  2. US PWR steam generator management: An overview

    International Nuclear Information System (INIS)

    Welty, C.S. Jr.

    1997-01-01

    This paper provides an overview on the status of steam generator management activities in US PWRs, and includes: (1) an overview of the impact of steam generator problems; (2) a brief discussion of historical damage trends and the current damage mechanism of most concern; (3) a discussion of the elements of open-quotes steam generator managementclose quotes; and (4) a description of the approach being followed to implement a degradation-specific protocol for tubing inspection and repair. This paper was prepared in conjunction with another paper presented during the Plenary Session of this Conference, open-quotes Steam Generator Degradation: Current Mitigation Strategies for Controlling Corrosionclose quotes, and is provided as a supplement to that material

  3. Forming a cohesive steam generator maintenance strategy

    International Nuclear Information System (INIS)

    Poudroux, G.

    1991-01-01

    In older nuclear plants, steam generator tube bundles are the most fragile part of the reactor coolant system. Steam generator tubes are subject to numerous types of loading, which can lead to severe degradation (corrosion and wear phenomena). Preventive actions, such as reactor coolant temperature reduction or increasing the plugging limit and their associated analyses, can increase steam generator service life. Beyond these preventive actions, the number of affected tubes and the different locations of the degradations that occur often make repair campaigns necessary. Framatome has developed and qualified a wide range of treatment and repair processes. They enable careful management of the repair campaigns, to avoid reaching the maximum steam generator tube plugging limit, while optimizing the costs. Most of the available repair techniques allow a large number of affected tubes to be treated. Here we look only at those techniques that should be taken into account when defining a maintenance strategy. (author)

  4. Steam generator in the SNR-project

    International Nuclear Information System (INIS)

    van Westenbrugge, J.K.

    1979-01-01

    The design philosophy of steam generators for 1300 MWe LMFBR's is presented. The basis for this philosophy is the present experience with the licensing of the SNR-300. This experience is reported. The approach for the steam generators for the 1300 MWe LMFBR is elaborated on, both for accident prevention and damage limitation, for the component itself as well as for the system design. Both Design Base Accident and Hypothetical Accidents are discussed. 8 refs

  5. New steam generators slated for nuclear units

    International Nuclear Information System (INIS)

    Anon.

    1992-01-01

    This article is a brief discussion of Duke Power's plans to replace steam generators at its McGuire and Catawba nuclear units. A letter of intent to purchase (from Babcock and Wilcox) the 12 Westinghouse steam generators has been signed, but no constructor has been selected at this time. This action is brought about by the failures of more than 3000 tubes in these units

  6. Sodium and steam leak simulation studies for fluidized bed steam generators

    International Nuclear Information System (INIS)

    Keeton, A.R.; Vaux, W.G.; Lee, P.K.; Witkowski, R.E.

    1976-01-01

    An experimental program is described which was conducted to study the effects of sodium or steam leaking into an operating fluidized bed of metal or ceramic particles at 680 to 800 0 K. This effort was part of the early development studies for a fluidized-bed steam generator concept using helium as the fluidizing gas. Test results indicated that steam and small sodium leaks had no effect on the quality of fluidization, heat transfer coefficient, temperature distribution, or fluidizing gas pressure drop across the bed. Large sodium leaks, however, immediately upset the operation of the fluidized bed. Both steam and sodium leaks were detected positively and rapidly at an early stage of a leak by instruments specifically selected to accomplish this

  7. Model studies of the vertical steam generator thermal-hydraulic characteristics

    International Nuclear Information System (INIS)

    Desyatun, V.F.; Moskvichev, V.F.; Ulasov, V.M.; Morozov, V.G.; Burkov, V.K.; Grebennikov, V.N.

    1984-01-01

    Results of investigations conducted to clarify the calculation technique and to test the workability of the main elements and units of the PGV-250 vertical steam generator of saturated steam are considered. The steam generating capacity of the plant is 1486 t/h, thermal power is 792 MW. Steam generation follows a multiple circulation scheme. The heat surface comprises 330-shields. The investigations are carried out with a model which reproduces all the main elements of the steam generator xcluding the economizer section. The flow rates of feed water, generated steam and coolant of the first circuit as well as temperature, pressure and humidity of the generated steam past the separator are determined. The average heat transfer factors of the heat surface are calculated on the base of the data obtained and a conclusion is drawn on the correctness of the thermohydraulic calculation technique used in development of the PGV-250 steam generator design. Temperature pulsations and heat surface steaming are not observed. The steam humidity at the outlet and steam capture into sinking tubes are within permissible values

  8. Development of a steam generator lancing system

    International Nuclear Information System (INIS)

    Jeong, Woo-Tae; Kim, Seok-Tae; Hong, Sung-Yull

    2006-01-01

    It is recommended to clean steam generators of nuclear power plants during plant outages. Under normal operations, sludge is created and constantly accumulates in the steam generators. The constituents of this sludge are different depending on each power plant characteristics. The sludge of the Kori Unit 1 steam generator, for example, was found to be composed of 93% ferrous oxide, 3% carbon and 1% of silica oxide and nickel oxide each. The research to develop a lancing system that would remove sludge deposits from the tubesheet of a steam generator was started in 1998 by the Korea Electric Power Research Institute (KEPRI) of the Korea Electric Power Corporation (KEPCO). The first commercial domestic lancing system in Korea, and KALANS-I Lancing System, was completed in 2000 for Kori Unit 1 for cleaning the tubesheet of its Westinghouse Delta-60 steam generator. Thereafter, the success of the development and site implementation of the KALANS-I lancing system for YGN Units 1 and 2 and Ulchin Units 3 and 4 was also realized in 2004 for sludge removal at those sites. The upper bundle cleaning system for Westinghouse model F steam generators is now under development

  9. PMK-2. Experimental study on steam generator behaviour

    Energy Technology Data Exchange (ETDEWEB)

    Ezsoel, G.; Szabados, L.; Trosztel, I. [KFKI Atomic Energy Research Inst., Budabest (Hungary)

    1995-12-31

    The PMK-2 is a full pressure scaled-down model of the Paks Nuclear Power Plant, with a 1:2070 scaling ratio for the volume and power. It has a steam generator model which is a vertical section of the horizontal steam generator. The model has hot and cold collectors similarly to the steam generators of the plant. The heat transfer tubes are horizontal tubes. There are 82 rows of tubes and the elevations, as well as the heat transfer surface distribution is the same as in the plant. The elevation of the feed water supply is similar to that of the plant. To study the temperature distribution in both the primary and the secondary side several thermocouples are built in, in addition to the overall instrumentation of the loop which has again a high number of measurement channels. Paper gives a description and results of SPE-4, with special respect to the steam generator behaviour in both steady state and transient conditions. Axial distribution of coolant and feedwater temperatures are given for the primary and the secondary side of hot and cold collectors and the temperature distribution in the centre of steam generator. (orig.).

  10. PMK-2. Experimental study on steam generator behaviour

    Energy Technology Data Exchange (ETDEWEB)

    Ezsoel, G; Szabados, L; Trosztel, I [KFKI Atomic Energy Research Inst., Budabest (Hungary)

    1996-12-31

    The PMK-2 is a full pressure scaled-down model of the Paks Nuclear Power Plant, with a 1:2070 scaling ratio for the volume and power. It has a steam generator model which is a vertical section of the horizontal steam generator. The model has hot and cold collectors similarly to the steam generators of the plant. The heat transfer tubes are horizontal tubes. There are 82 rows of tubes and the elevations, as well as the heat transfer surface distribution is the same as in the plant. The elevation of the feed water supply is similar to that of the plant. To study the temperature distribution in both the primary and the secondary side several thermocouples are built in, in addition to the overall instrumentation of the loop which has again a high number of measurement channels. Paper gives a description and results of SPE-4, with special respect to the steam generator behaviour in both steady state and transient conditions. Axial distribution of coolant and feedwater temperatures are given for the primary and the secondary side of hot and cold collectors and the temperature distribution in the centre of steam generator. (orig.).

  11. Modular steam generator for use in nuclear power plants

    International Nuclear Information System (INIS)

    Cella, A.

    1979-01-01

    An improved steam generator for a PWR is described. A turbine generator is driven by the steam output of the steam generator to provide electrical power. The improvement provides vertically assemblable modules which are removably mounted together in sealing relationship. The modules comprising a base module, a tube bundle module removably mountable on the base module in sealing relationship, and an uppermost dryer module removably mountable on the tube bundle module in sealing relationship. Ready access to and removal of the tube bundle module in situ from the nuclear power plant steam generator is facilitated. The dryer module contains moisture separator for drying the generated steam. The base module, upon which the associated weight of the vertically assembled dryer module and tube bundle module are supported, contains the inlet and outlet for the heat exchange fluid. The tube bundle module contains the tube bundle through which the heat exchange fluid flows as well as an inlet for feedwater. The tube sheet serves as a closure flange for the tube bundle module, with the associated weight of the vertically assembled dryer module and tube bundle module on the tube sheet closure flange effectuating the sealing relationship between the base module and the tube bundle module for facilitating closure

  12. Optimizing the Heat Exchanger Network of a Steam Reforming System

    DEFF Research Database (Denmark)

    Nielsen, Mads Pagh; Korsgaard, Anders Risum; Kær, Søren Knudsen

    2004-01-01

    Proton Exchange Membrane (PEM) based combined heat and power production systems are highly integrated energy systems. They may include a hydrogen production system and fuel cell stacks along with post combustion units optionally coupled with gas turbines. The considered system is based on a natural...... stationary numerical system model was used and process integration techniques for optimizing the heat exchanger network for the reforming unit are proposed. Objective is to minimize the system cost. Keywords: Fuel cells; Steam Reforming; Heat Exchanger Network (HEN) Synthesis; MINLP....... gas steam reformer along with gas purification reactors to generate clean hydrogen suited for a PEM stack. The temperatures in the various reactors in the fuel processing system vary from around 1000°C to the stack temperature at 80°C. Furthermore, external heating must be supplied to the endothermic...

  13. Design and manufacture of steam generators for replacement

    International Nuclear Information System (INIS)

    Hirano, Hiroshi; Kuri, Syuhei

    1995-01-01

    The basic specification of the steam generators for replacement as heat exchangers (the pressure, temperature, flow rate and thermal output on primary and secondary sides) is set same as that of steam generators before replacement, but the latest design reflecting the operation experience obtained so far and taking the countermeasures for preventing heating tube damage in it is adopted, such as the heating tubes made of TT 690 alloy, the tube support plates with four-lobe shape tube holes made of stainless steel, the stainless steel rest fittings of three in one set and so on. After the heating tube break accident in Mihama No. 2 plant, the quality control was further strengthened. The comparison of the specifications of the steam generators of respective plants before and after the replacement is shown. The main objective of improving steam generators is the heightening of the reliability of heating tubes against intergranular attack and primary water stress corrosion cracking. The improvements of heating tube material, tube support plate material, secondary side heat flow, the shape of tube holes of tube support plates, the method of expanding heating tubes, and vibration-controlling fittings are explained. As to the manufacturing procedure and quality control, the manufacture of raw materials, the build-up welding of tube plates, the manufacture of lower half shell plates, the tube hole making of support plates, the insection of outer cylinder, flow rate distribution plate. Support plates and heating tubes, the sealing welding and expanding of heating tubes, the fixing of rest fittings, the manufacture and fixing of water chamber cover, the manufacture of upper half shell, the fixing of parts inside it, the final joint and inspection are described. (K.I.)

  14. Advanced boron soaking procedure for steam generators

    International Nuclear Information System (INIS)

    Ueno, T.; Tsuge, A.; Kawanishi, K.; Ochi, T.; Kadokami, E.

    1991-01-01

    An experimental study on boric acid penetration into tube to tube-support-plate crevices and Inter-Granular-Attack (hereinafter called 'IGA') cracks in crevices has been performed to obtain the optimum boric acid soaking procedure in operating steam generators with IGA. The penetration rate into the crevice is closely related to various parameters such as heat flux, crevice gap, and porosity of the sludge deposited in crevices. Two experimental crevice models were set up. One was of the packed crevice type; crevice gap is completely packed by sludge, and the other was of the open crevice type; crevice gap is not packed, but reduced by sludge. The porosity of the crevice varied from 100% open porosity to the highly sludge packed porosity of 10∼20%. The relation between heat flux and boric acid penetration rate of the packed crevice type was investigated. For the open crevice type, from the viewpoint that boric acid penetration into the dryout region produces no effects, tube wall superheat in the crevice was measured in order to obtain the dryout heat flux. And it was investigated the boron in IGA cracks using Ion Micro Analysis in order to confirm existence of an anticorrosive film in IGA propagation. The optimum reactor power for effective boric acid penetration onto the tube surface and into the IGA cracks within the tube to tube-support-plate crevice was found to be about a 5% and 30% power level, which are applicable to both the packed and open crevice type. (author)

  15. Darlington steam generator life assurance program

    International Nuclear Information System (INIS)

    Jelinski, E.; Dymarski, M.; Maruska, C.; Cartar, E.

    1995-01-01

    The Darlington Nuclear Generating Station belonging to Ontario Hydro is one of the most modern and advanced nuclear generating stations in the world. Four reactor units each generate 881 net MW, enough to provide power to a major city, and representing approximately 20% of the Ontario grid. The nuclear generating capacity in Ontario represents approximately 60% of the grid. In order to look after this major asset, many proactive preventative and predictive maintenance programs are being put in place. The steam generators are a major component in any power plant. World wide experience shows that nuclear steam generators require specialized attention to ensure reliable operation over the station life. This paper describes the Darlington steam generator life assurance program in terms of degradation identification, monitoring and management. The requirements for chemistry control, surveillance of process parameters, surveillance of inspection parameters, and the integration of preventative and predictive maintenance programs such as water lancing, chemical cleaning, RIHT monitoring, and other diagnostics to enhance our understanding of life management issues are identified and discussed. We conclude that we have advanced proactive activities to avoid and to minimize many of the problems affecting other steam generators. An effective steam generator maintenance program must expand the knowledge horizon to understand life limiting processes and to analyze and synthesize observations with theory. (author)

  16. Steam generator assessment for sustainable power plant operation

    International Nuclear Information System (INIS)

    Drexler, Andreas; Fandrich, Joerg; Ramminger, Ute; Montaner-Garcia, Violeta

    2012-09-01

    Water and steam serve in the water-steam cycle as the energy transport and work media. These fluids shall not affect, through corrosion processes on the construction materials and their consequences, undisturbed plant operation. The main objectives of the steam water cycle chemistry consequently are: - The metal release rates of the structural materials shall be minimal - The probability of selective / localized forms of corrosion shall be minimal. - The deposition of corrosion products on heat transfer surfaces shall be minimized. - The formation of aggressive media, particularly local aggressive environments under deposits, shall be avoided. These objectives are especially important for the steam generators (SGs) because their condition is a key factor for plant performance, high plant availability, life time extension and is important to NPP safety. The major opponent to that is corrosion and fouling of the heating tubes. Effective ways of counteracting all degradation problems and thus of improving the SG performance are to keep SGs in clean conditions or if necessary to plan cleaning measures such as mechanical tube sheet lancing or chemical cleaning. Based on more than 40 years of experience in steam-water cycle water chemistry treatment AREVA developed an overall methodology assessing the steam generator cleanliness condition by evaluating all available operational and inspection data together. In order to gain a complete picture all relevant water chemistry data (e.g. corrosion product mass balances, impurity ingress), inspection data (e.g. visual inspections and tube sheet lancing results) and thermal performance data (e.g. heat transfer calculations) are evaluated, structured and indexed using the AREVA Fouling Index Tool Box. This Fouling Index Tool Box is more than a database or statistical approach for assessment of plant chemistry data. Furthermore the AREVA's approach combines manufacturer's experience with plant data and operates with an

  17. Corrosion evaluation of heat recovery steam generator superheater tube in two methods of testing: Tafel polarization and electrochemical impedance spectroscopy (EIS)

    Science.gov (United States)

    Santoso, Rio Pudjidarma; Riastuti, Rini

    2018-05-01

    The purpose of this research is to evaluate the corrosion process which occurs on the water side of Heat Recovery Steam Generator (HRSG) superheater tube. The tube was 13CrMo44 and divided into 3 types of specimen: new tube, used tube (with oxide layer on surface), cleaned-used tube (without oxide layer on surface). The evaluation of corrosion parameters wasperformed using deaerated ultra-high purity water (boiler feed water) in two methods of testing: Tafel polarization and Electrochemical Impedance Spectroscopy (EIS). Tafel polarization was excellent as its capability to show the value of corrosion current and the corrosion rate explicitly, on the other hand, EIS was excellent as its capability to explain for corrosion mechanism on metal interface in detail. Both methods showed that the increase of electrolyte temperature from 25°C to 55°C would increase the corrosion rate with the mechanism of decreasing polarization resistance due to thinning out the passive film thickness and enlarge the area of reduction reaction of cathode. Magnetite oxide scale which is laid on the surface of used tube specimen shows protective nature to reduce the corrosion rate, and clear up this oxide would increase the corrosion rate back as new tube.

  18. Investigation of the mixed beta-photon radiation field in plant areas of the heat steam generator of the Obrigheim nuclear power station

    International Nuclear Information System (INIS)

    Burgkhardt, B.; Piesch, E.

    1988-10-01

    The investigations of the beta-photon radiation field in parts of the plant in the primary circuit were performed by irradiation experiments in different distances of exhausted disks of the heat steam generator using LiF-TLDs. The depth dose distribution for a detector free of mass is found on the basis of the measurement results by using a standardized extrapolation procedure. The measurement results show that the depth dose distribution is more or less independent of the detector-to-source distance if the absorption in air and the detector is taken into account. Thus low energy beta-photon fields can be analyzed, in general, using the results found in one distance of about 5 cm from the source. For the purpose of radiation protection at working places transmission factors for protective clothes and detectors of different thicknesses were determined. The estimation of the dose equivalents H'(0.07) and H'(10) and the dose equivalents in the lens of the eye and the testes shows that the low energy beta radiation component contributes only to the partial dose equivalent H'(0.07) and will be absorbed by a protective layer of 100 mg.cm -2 . (orig.) [de

  19. On the evaluation of lifetime of evaporative tubes of once-through steam generators at steam-generating surface temperature oscillations in the burnout region

    International Nuclear Information System (INIS)

    Vorob'ev, V.A.; Loshchinin, V.M.; Remizov, O.V.

    1978-01-01

    Suggested is a method for evaluation of a stressed state of evaporation tubes of once-through steam generators at temperature oscillations in the burnout region. Calculated is the amplitude of steam-generating surface temperature oscillations in the burnout region depending on the frequency of a liquid-steam boundary transfer and on this basis determined are thermal stresses in a tube wall. Knowing a fatigue curve gives the possibility to evaluate a heat transfer tube lifetime

  20. CRBRP steam-generator design evolution

    International Nuclear Information System (INIS)

    Geiger, W.R.; Gillett, J.E.; Lagally, H.O.

    1983-01-01

    The overall design of the CRBRP Steam Generator is briefly discussed. Two areas of particular concern are highlighted and considerations leading to the final design are detailed. Differential thermal expansion between the shell and the steam tubes is accommodated by the tubes flexing in the curved section of the shell. Support of the tubes by the internals structure is essential to permit free movement and minimize tube wear. Special spacer plate attachment and tube hole geometry promote unimpeded axial movement of the tubes by allowing individual tubes to rotate laterally and by providing lateral movement of the spacer plates relative to the adjacent support structure. The water/steam heads of the CRBRP Steam Generator are spherical heads welded to the lower and upper tubesheets. They were chosen principally because they provide a positively sealed system and result in more favorable stresses in the tubesheets when compared to mechanically attached steamheads

  1. Peculiarities of cyclic deformation and fracture of heat-resistant steel 10GN2MFA under conditions typical for the steam generator PGV-1000 collector material

    International Nuclear Information System (INIS)

    Giginyak, F.F.

    1998-01-01

    In the present paper, the results are discussed concerning investigations into the regularities of deformation and fracture of steel, 10GN2MFA under conditions close to those of actual operation when used in collectors of PGV-1000-type steam generators, which are in service with WWER-1000-type reactors of nuclear power plants (NPP). (author)

  2. 49 CFR 229.105 - Steam generator number.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 4 2010-10-01 2010-10-01 false Steam generator number. 229.105 Section 229.105..., DEPARTMENT OF TRANSPORTATION RAILROAD LOCOMOTIVE SAFETY STANDARDS Safety Requirements Steam Generators § 229.105 Steam generator number. An identification number shall be marked on the steam generator's...

  3. Use of virtual steam generator cassette for tube spatial design and SGC assembling procedure

    International Nuclear Information System (INIS)

    Kim, Y. W.; Kim, J. I.; Ji, S. K.

    2003-01-01

    A method of determining spatial arrangement of tube connection and assembling procedure of once-through helical steam generator cassette utilizing three dimensional virtual steam generator cassette has been developed on the basis of recent 3-D modelling technology. One ends of the steam generator tubes are connected to the module feed water header and the other sides are connected to the module steam header. Due to the complex geometry of tube arrangement, it is very difficult to connect the tubes to the module headers without the help of a physical engineering mock up. A comparative study has been performed at each design step for the tube arrangement and heat transfer area. Heat transfer area computed from thermal sizing was 4% less than that of measured. Heat transfer area calculated from the virtual steam generator cassette mock up has only 0.2% difference with that of measured. Assembling procedure of the steam generator cassette also, can be developed in the design stage

  4. Integrated steam generation process and system for enhanced oil recovery

    Energy Technology Data Exchange (ETDEWEB)

    Betzer-Zilevitch, M. [Ex-Tar Technologies Inc., Calgary, AB (Canada)

    2010-07-01

    A method of producing steam for the extraction of heavy bitumens was presented. The direct contact steam generation (DCSG) method is used for the direct heat transfer between combustion gas and contaminated liquid phase water to generate steam. This paper presented details of experimental and field studies conducted to demonstrate the DCSG. Results of the study demonstrated that pressure and temperature are positively correlated. As pressure increases, the flow rate of the discharged mass decreases and the steam ratio decreases. As pressure increases, the condensate and distillate flow rates increases while water vapor losses in the non-condensable gases decrease. The study indicated that for a 10 bar pressurized system producing 9.6 mt per hour of 10,000 kpa steam and 9.6 mt per hour of distillate BFW, 70 percent of the combustion energy should be recovered to generate 10,000 kpa pressure steam for EOR. Combustion energy requirements were found to decrease when pressure decreases. 11 refs., 5 tabs., 8 figs.

  5. Integrity assessment of the ferritic / austenitic dissimilar weld joint between intermediate heat exchanger and steam generator in fast reactor

    Energy Technology Data Exchange (ETDEWEB)

    Jayakumar, T.; Laha, K.; Chandravathi, K. S.; Parameswaran, P.; Goyal, S.; Kumar, J. G.; Mathew, M. D. [Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam- 603 102 (India)

    2012-07-01

    Integrity of the modified 9Cr-1Mo / alloy 800 dissimilar joint welded with Inconel 182 electrodes has been assessed under creep condition based on the detailed analysis of microstructure and stress distribution across the joint by finite element analysis. A hardness peak at the ferritic / austenitic weld interface and a hardness trough at the inter-critical heat affected zone (HAZ) in ferritic base metal developed. Un-tempered martensite was found at the ferritic / austenitic weld interface to impart high hardness in it; whereas annealing of martensitic structure of modified 9Cr-1Mo steel by inter-critical heating during welding thermal cycle resulted in hardness tough in the inter-critical HAZ. Creep tests were carried out on the joint and ferritic steel base metal at 823 K over a stress range of 160-320 MPa. The joint possessed lower creep rupture strength than its ferritic steel base metal. Failure of the joint at relatively lower stresses occurred at the ferritic / austenitic weld interface; whereas it occurred at inter-critical region of HAZ at moderate stresses. Cavity nucleation associated with the weld interface particles led to premature failure of the joint. Finite element analysis of stress distribution across the weld joint considering the micro-mechanical strength inhomogeneity across it revealed higher von-Mises and principal stresses at the weld interface. These stresses induced preferential creep cavitation at the weld interface. Role of precipitate in enhancing creep cavitation at the weld interface has been elucidated based on the FE analysis of stress distribution across it. (authors)

  6. Life extension and replacement management for RAPS type steam generators

    International Nuclear Information System (INIS)

    Arya, R.C.; Rastogi, A.K.

    1996-01-01

    The steam generating equipment in first four units of Indian PHWRs Rajasthan Atomic Power Station (RAPS) 1-2 and Madras Atomic Power Station (MAPS) 1-2 are hairpin type and comprise of eight boiler assemblies. Each assembly consists of identical, single pass, inverted and vertical hairpin heat exchangers (10 for RAPS and 11 for MAPS) containing 195 monel-400 U tubes of 12.7 mm dia x 1.242 mm thick. The hot heavy water flows through these tubes and imparts heat to feed, light demineralized water entering the shell at the bottom of preheat leg. The heat is generated on the outer surface of the tubes. Details of studies carried out for life extension and replacement management for RAPS type steam generators are given. 1 fig., 5 tabs

  7. Evolution of design of steam generator for sodium cooled reactors

    International Nuclear Information System (INIS)

    Chetal, S.C.; Vaidyanathan

    1997-01-01

    The first sodium cooled reactor was the experimental breeder reactor (EBR-I) in usa which was commissioned in 1951 and was incidentally the first nuclear reactor to generate electrical energy. This was followed by fast breeder reactors in USSR, UK, france, USA, japan, germany and India. The use of sodium as a coolant is due to its low moderation which helps in breeding fissile fuel from fertile materials and also its high heat transfer coefficient at comparatively low velocities. The good heat transfer properties introduce thermal stresses when there are rapid changes in the sodium temperatures. Also sodium has a chemical affinity with air and water. The steam generators for sodium cooled reactors have to allow for these novel conditions and in addition, unlike other components. Choices have to be made whether it is a recirculation type as in most fossil plants or an once through unit, the power rating, shape of the tube (straight, helical, U-tube), materials (Ferritic or austenitic), with free level of sodium or not, sodium on tube side or shell side and so on. With higher pressures and steam temperatures reheating steam after partial expansion in the turbine becomes essential as in conventional turbines. For this purpose the choice of reheating fluid viz sodium or live main steam has to be made. This paper traces the evolution of steam generator designs in the different sodium cooled reactors (chronologically) and the operation experience. 16 figs., 1 tab

  8. Chemical cleaning of nuclear (PWR) steam generators

    International Nuclear Information System (INIS)

    Welty, C.S. Jr.; Mundis, J.A.

    1982-01-01

    This paper reports on a significant research program sponsored by a group of utilities (the Steam Generator Owners Group), which was undertaken to develop a process to chemically remove corrosion product deposits from the secondary side of pressurized water reactor (PWR) power plant steam generators. Results of this work have defined a process (solvent system and application methods) that is capable of removing sludge and tube-to-tube support plate crevice corrosion products generated during operation with all-volatile treatment (AVT) water chemistry. Considers a plant-specific test program that includes all materials in the steam generator to be cleaned and accounts for the physical locations (proximity and contact) of those materials. Points out that prior to applying the process in an operational unit, the utility, with the participation of the NSSR vendor, must define allowable total corrosion to the materials of construction of the unit

  9. Forced circulation type steam generator simulation code: HT4

    International Nuclear Information System (INIS)

    Okamoto, Masaharu; Tadokoro, Yoshihiro

    1982-08-01

    The purpose of this code is a understanding of dynamic characteristics of the steam generator, which is a component of High-temperature Heat Transfer Components Test Unit. This unit is a number 4th test section of Helium Engineering Demonstration Loop (HENDEL). Features of this report are as follows, modeling of the steam generator, a basic relationship for the continuity equation, numerical analysis techniques of a non-linear simultaneous equation and computer graphics output techniques. Forced circulation type steam generator with strait tubes and horizontal cut baffles, applied in this code, have be designed at the Over All System Design of the VHTRex. The code is for use with JAERI's digital computer FACOM M200. About 1.5 sec required for each time step reiteration, then about 40 sec cpu time required for a standard problem. (author)

  10. Study group meeting on steam generators for LMFBR's. Summary report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1975-07-01

    The Meeting organised by IAEA international working group on fast reactors which considered that the subject of sodium heated steam generators was a topic which needed study by the experts of several disciplines. For example: people who design such steam generators, specialists in the field of sodium water reactions, experts in material and water chemistry and members of the utilities who would be the customers for such units. Besides the exchange of large amount of information, it was considered that further special studies were necessary for the following subjects: materials; maintenance and repair; operating procedures and control of steam generators. A separate study of sodium-water reactions was recommended considering the safety aspects related to large water leakage and economic advantage of possible detection and protection against small water leaks.

  11. Study group meeting on steam generators for LMFBR's. Summary report

    International Nuclear Information System (INIS)

    1975-07-01

    The Meeting organised by IAEA international working group on fast reactors which considered that the subject of sodium heated steam generators was a topic which needed study by the experts of several disciplines. For example: people who design such steam generators, specialists in the field of sodium water reactions, experts in material and water chemistry and members of the utilities who would be the customers for such units. Besides the exchange of large amount of information, it was considered that further special studies were necessary for the following subjects: materials; maintenance and repair; operating procedures and control of steam generators. A separate study of sodium-water reactions was recommended considering the safety aspects related to large water leakage and economic advantage of possible detection and protection against small water leaks

  12. Fourth international seminar on horizontal steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Tuomisto, H. [ed.] [IVO Group, Vantaa (Finland); Purhonen, H. [ed.] [VTT, Espoo (Finland); Kouhia, V. [ed.] [Lappeenranta Univ. of Technology (Finland)

    1997-12-31

    The general objective of the International Seminars of Horizontal Steam Generator Modelling has been the improvement in understanding of realistic thermal hydraulic behaviour of the generators when performing safety analyses for VVER reactors. The main topics presented in the fourth seminar were: thermal hydraulic experiments and analyses, primary collector integrity, feedwater distributor replacement, management of primary-to-secondary leakage accidents and new developments in the VVER safety technology. The number of participants, representing designers and manufacturers of the horizontal steam generators, plant operators, engineering companies, research organizations, universities and regulatory authorities, was 70 from 10 countries.

  13. Fourth international seminar on horizontal steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Tuomisto, H [ed.; IVO Group, Vantaa (Finland); Purhonen, H [ed.; VTT, Espoo (Finland); Kouhia, V [ed.; Lappeenranta Univ. of Technology (Finland)

    1998-12-31

    The general objective of the International Seminars of Horizontal Steam Generator Modelling has been the improvement in understanding of realistic thermal hydraulic behaviour of the generators when performing safety analyses for VVER reactors. The main topics presented in the fourth seminar were: thermal hydraulic experiments and analyses, primary collector integrity, feedwater distributor replacement, management of primary-to-secondary leakage accidents and new developments in the VVER safety technology. The number of participants, representing designers and manufacturers of the horizontal steam generators, plant operators, engineering companies, research organizations, universities and regulatory authorities, was 70 from 10 countries.

  14. Fourth international seminar on horizontal steam generators

    International Nuclear Information System (INIS)

    Tuomisto, H.; Purhonen, H.; Kouhia, V.

    1997-01-01

    The general objective of the International Seminars of Horizontal Steam Generator Modelling has been the improvement in understanding of realistic thermal hydraulic behaviour of the generators when performing safety analyses for VVER reactors. The main topics presented in the fourth seminar were: thermal hydraulic experiments and analyses, primary collector integrity, feedwater distributor replacement, management of primary-to-secondary leakage accidents and new developments in the VVER safety technology. The number of participants, representing designers and manufacturers of the horizontal steam generators, plant operators, engineering companies, research organizations, universities and regulatory authorities, was 70 from 10 countries

  15. Thermal-hydraulic experiments for the PCHE type steam generator

    International Nuclear Information System (INIS)

    Shin, C. W.; No, H. C.

    2015-01-01

    Printed circuit heat exchanger (PCHE) manufactured by HEATRIC is a compact type of the mini-channel heat exchanger. The PCHE is manufactured by diffusion bonding of the chemically-etched plates, and has high heat transfer rate due to a large surface. Therefore, the size of heat exchanger can be reduced by 1/5 - 1/6 and PCHE can be operated under high pressure, high temperature and multi-phase flow. Under such merits, it is used as heat exchanger with various purposes of gas cycle and water cycle. Recently, it is newly suggested as an application of a steam generator. IRIS of MIT and FASES of KAIST conceptually adopted PCHE as a steam generator. When using boiling condition of micro-channel, flow instability is one of the critical issues. Instability may cause unstable mass flow rate, sudden temperature change and system control failure. However instability tests of micro channels using water are very limited because the previous studies were focused on a single tube or other fluid instead of water. In KAIST, we construct the test facility to study the thermal hydraulics and fluid dynamics of the heat exchanger, especially occurrence of instability. By inducing the pressure drop of inlet water, amplitude of oscillation declined by 90%. Finally, the throttling effect was experimentally confirmed that PCHE could be utilized as a steam generator

  16. Steam turbines for nuclear power stations in Czechoslovakia and their use for district heating

    International Nuclear Information System (INIS)

    Drahy, J.

    1989-01-01

    The first generation of nuclear power stations in Czechoslavakia is equipped with 440 MW e pressurized water reactors. Each reactor supplies two 220 MW, 3000 rpm condensing type turbosets operating with saturated steam. After the completion of heating water piping systems, all of the 24 units of 220 MW in Czechoslovak nuclear power stations will be operated as dual purpose units, delivering both electricity and heat. At the present time, second-generation nuclear power stations, with 1000 MW e PWRs, are being built. Each such plant is equipped with one 1000 MW full-speed saturated steam turbine. The turbine is so designed as to permit the extraction of steam corresponding to the following quantities of heat: 893 MJ/s with three-stage water heating (150/60 0 C); and 570 MJ/s with two-stage water heating (120/60 0 C). The steam is taken from uncontrolled steam extraction points. (author)

  17. Decontamination of Steam Generator tube using Abrasive Blasting Technology

    International Nuclear Information System (INIS)

    Min, B. Y.; Kim, G. N.; Choi, W. K.; Lee, K. W.; Kim, D. H.; Kim, K. H.; Kim, B. T.

    2010-01-01

    As a part of a technology development of volume reduction and self disposal for large metal waste project, We at KAERI and our Sunkwang Atomic Energy Safety (KAES) subcontractor colleagues are demonstrating radioactively contaminated steam generator tube by abrasive blasting technology at Kori-1 NPP. A steam generator is a crucial component in a PWR (pressurized Water Reactor). It is the crossing between the primary, contaminated, circuit and the secondary waste-steam circuit. The heat from the primary reactor coolant loop is transferred to the secondary side in thousands of small tubes. Due to several problems in the material of those tube, like SCC (Stress Corrosion Cracking), insufficient control in water chemistry, which can be cause of tube leakage, more and more steam generators are replaced today. Only in Korea, already 2 of them are replaced and will be replaced in the near future. The retired 300 ton heavy Steam generator was stored at the storage waste building of Kori NPP site. The steam generator waste has a large volume, so that it is necessary to reduce its volume by decontamination. A waste reduction effect can be obtained through decontamination of the inner surface of a steam generator. Therefore, it is necessary to develop an optimum method for decontamination of the inner surface of bundle tubes. The dry abrasive blasting is a very interesting technology for the realization of three-dimensional microstructures in brittle materials like glass or silicon. Dry abrasive blasting is applicable to most surface materials except those that might be shattered by the abrasive. It is most effective on flat surface and because the abrasive is sprayed and can also applicable on 'hard to reach' areas such as inner tube ceilings or behind equipment. Abrasive decontamination techniques have been applied in several countries, including Belgium, the CIS, France, Germany, Japan, the UK and the USA

  18. Non-polluting steam generators with fluidized-bed furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Brandes, H [Deutsche Babcock A.G., Oberhausen (Germany, F.R.)

    1979-07-01

    The author reports on a 35 MW steam generator with hard coal fluidized-bed furnace a planned 35 MW steam generator with flotation-dirt fluidized-bed furnace, and on planned steam generators for fluidized-bed firing of hard coal up to a steam power of about 200 MW.

  19. Fuqing nuclear power of nuclear steam turbine generating unit No.1 at the implementation and feedback

    International Nuclear Information System (INIS)

    Cao Yuhua; Xiao Bo; He Liu; Huang Min

    2014-01-01

    The article introduces the Fuqing nuclear power of nuclear steam turbine generating unit no.l purpose, range of experience, experiment preparation, implementation, feedback and response. Turn of nuclear steam turbo-generator set flush, using the main reactor coolant pump and regulator of the heat generated by the electric heating element and the total heat capacity in secondary circuit of reactor coolant system (steam generator secondary side) of saturated steam turbine rushed to 1500 RPM, Fuqing nuclear power of nuclear steam turbine generating unit no.1 implementation of the performance of the inspection of steam turbine and its auxiliary system, through the test problems found in the clean up in time, the nuclear steam sweep turn smooth realization has accumulated experience. At the same time, Fuqing nuclear power of nuclear steam turbine generating unit no.1 at turn is half speed steam turbine generator non-nuclear turn at the first, with its smooth realization of other nuclear power steam turbine generator set in the field of non-nuclear turn play a reference role. (authors)

  20. Program for parameter studies of steam generators

    International Nuclear Information System (INIS)

    Mathisen, R.P.

    1982-11-01

    R2-GEN is a computer code for stationary thermal parameter studies of steam generators. The geometry and data are valid for Ringhals-2 generators. Subroutines and relevant calculations are included. The program is based on a heterogeneous flow model and some applications on tubes with varying contamination are presented. (G.B.)

  1. Steam generator replacement at Surry Power Station

    International Nuclear Information System (INIS)

    McKay, H.S.

    1982-01-01

    The purposes of the steam generator repair program at Surry Power Station were to repair the tube degradation caused by corrosion-related phenomena and to restore the integrity of the steam generators to a level equivalent to new equipment. The repair program consisted of (1) replacing the existing lower-shell assemblies with new ones and (2) adding new moisture separation equipment to the upper-shell assemblies. These tasks required that several pieces of reactor coolant piping, feedwater piping, main steam piping, and the steam generator be cut and refurbished for reinstallation after the new lower shell was in place. The safety implications and other potential effects of the repair program both during the repair work and after the unit was returned to power were part of the design basis of the repair program. The repair program has been completed on Unit 2 without any adverse effects on the health and safety of the general public or to the personnel engaged in the repair work. Before the Unit 1 repair program began, a review of work procedures and field changes for the Unit 2 repair was conducted. Several major changes were made to avoid recurrence of problems and to streamline procedures. Steam generator replacements was completed on June 1, 1981, and the unit is presently in the startup phase of the outrage

  2. On-Line Monitoring and Diagnostics of the Integrity of Nuclear Plant Steam Generators and Heat Exchangers

    International Nuclear Information System (INIS)

    Upadhyaya, Belle R.; Hines, J. Wesley

    2004-01-01

    Integrity monitoring and flaw diagnostics of flat beams and tubular structures was investigated in this research task using guided acoustic signals. A piezo-sensor suite was deployed to activate and collect Lamb wave signals that propagate along metallic specimens. The dispersion curves of Lamb waves along plate and tubular structures are generated through numerical analysis. Several advanced techniques were explored to extract representative features from acoustic time series. Among them, the Hilbert-Huang transform (HHT) is a recently developed technique for the analysis of non-linear and transient signals. A moving window method was introduced to generate the local peak characters from acoustic time series, and a zooming window technique was developed to localize the structural flaws. The time-frequency analysis and pattern recognition techniques were combined for classifying structural defects in brass tubes. Several types of flaws in brass tubes were tested, both in the air and in water. The techniques also proved to be effective under background/process noise. A detailed theoretical analysis of Lamb wave propagation was performed and simulations were carried out using the finite element software system ABAQUS. This analytical study confirmed the behavior of the acoustic signals acquired from the experimental studies. The report presents the background the analysis of acoustic signals acquired from piezo-electric transducers for structural defect monitoring. A comparison of the use of time-frequency techniques, including the Hilbert-Huang transform, is presented. The report presents the theoretical study of Lamb wave propagation in flat beams and tubular structures, and the need for mode separation in order to effectively perform defect diagnosis. The results of an extensive experimental study of detection, location, and isolation of structural defects in flat aluminum beams and brass tubes are presented. The results of this research show the feasibility of on

  3. On-Line Monitoring and Diagnostics of the Integrity of Nuclear Plant Steam Generators and Heat Exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Belle R. Upadhyaya; J. Wesley Hines

    2004-09-27

    Integrity monitoring and flaw diagnostics of flat beams and tubular structures was investigated in this research task using guided acoustic signals. A piezo-sensor suite was deployed to activate and collect Lamb wave signals that propagate along metallic specimens. The dispersion curves of Lamb waves along plate and tubular structures are generated through numerical analysis. Several advanced techniques were explored to extract representative features from acoustic time series. Among them, the Hilbert-Huang transform (HHT) is a recently developed technique for the analysis of non-linear and transient signals. A moving window method was introduced to generate the local peak characters from acoustic time series, and a zooming window technique was developed to localize the structural flaws. The time-frequency analysis and pattern recognition techniques were combined for classifying structural defects in brass tubes. Several types of flaws in brass tubes were tested, both in the air and in water. The techniques also proved to be effective under background/process noise. A detailed theoretical analysis of Lamb wave propagation was performed and simulations were carried out using the finite element software system ABAQUS. This analytical study confirmed the behavior of the acoustic signals acquired from the experimental studies. The report presents the background the analysis of acoustic signals acquired from piezo-electric transducers for structural defect monitoring. A comparison of the use of time-frequency techniques, including the Hilbert-Huang transform, is presented. The report presents the theoretical study of Lamb wave propagation in flat beams and tubular structures, and the need for mode separation in order to effectively perform defect diagnosis. The results of an extensive experimental study of detection, location, and isolation of structural defects in flat aluminum beams and brass tubes are presented. The results of this research show the feasibility of on

  4. Equipment transporter for nuclear steam generator

    International Nuclear Information System (INIS)

    Hayes, L.R.

    1987-01-01

    A transporter is described for use in a steam generator of a nuclear power installation. The generator is essentially a heat exchanger having a vertically extended shell. Across the lower portion extends a horizontal tube sheet having an upper surface which supports a bundle of vertically extending tubes forming a limited annular space with the inside of the shell wall and the upper surface. An opening of limited dimensions through the shell wall gains manual access to the limited annular space. The transporter has means for locating and removing solid debris from the upper surface of the tube sheet in the annular space and has a means for assembly and disassembly of the transporter so that it may be manually passed through the shell opening to and from a position on the upper surface of the tube sheet in the annular space. The transporter includes: a body; at least three wheels mounted on the body for engaging the upper surface of the tube sheet; a first motor mounted on the body drivingly connected to the wheels for moving the transporter along the upper surface of the tube sheet in the annular space; a remotely operated means on the body for locating solid debris on the upper surface of the tube sheet; and means for securing and removing solid debris on the upper surface of the tube sheet located by the means for locating

  5. Development of steam generator manufacturing technology

    International Nuclear Information System (INIS)

    Grant, J.A.

    1979-01-01

    In 1968 Babcock and Wilcox (Operations) Ltd., received an order from the CEGB to design, manufacture, install and commission 16 Steam Generators for 2 x 660 Mw (e) Advanced Gas Cooled Reactor Power Station at Hartlepool. This order was followed in 1970 by a similar order for the Heysham Power Station. The design and manufacture of the Steam Generators represented a major advance in technology and the paper discusses the methods by which a manufacturing facility was developed, by the Production Division of Babcock, to produce components to a quality, complexity and accuracy unique in the U.K. commercial boilermaking industry. The discussion includes a brief design background, a description of the Steam Generators and a view of the Production Division background. This is followed by a description of the organisation of the technological development and a consideration of the results. (author)

  6. Process for superheating the steam generated by a light water nuclear reactor

    International Nuclear Information System (INIS)

    Vakil, H.B.; Brown, D.H.

    1976-01-01

    A process is submitted for superheating the pressurised steam generated in a light water nuclear reactor in which the steam is brought to 340 0 C at least. This superheated steam is used to operate a turbo-generator unit. The characteristic of the process is that an exothermal chemical reaction is used to generate the heat utilised during the superheating stage. The chemical reaction is a mechanisation, oxidation-reduction or hydrogenation reaction [fr

  7. Corrosion problems in PWR steam generators

    International Nuclear Information System (INIS)

    Weber, J.; Suery, P.

    1976-01-01

    Examinations on pulled steam generator tubes from the Swiss nuclear power plants Beznau I and II, together with some laboratory tests, may be summarized as follows: Corrosion problems in vertical U-tube steam generators with Alloy 600 as tube material are localized towards relatively narrow regions above the tube sheet where thermohydraulic conditions and, as a consequence thereof, chemical conditions are uncontrolled. Within these zones Alloy 600 is not sufficienthy resistent to caustic or phosphate attack (caustic stress corrosion cracking and general corrosion, resp.). The mechanisms of several corrosion phenomena are not fully understood. (orig.) [de

  8. Acoustic leak detector in Monju steam generator

    International Nuclear Information System (INIS)

    Wachi, E.; Inoue, T.

    1990-01-01

    Acoustic leak detectors are equipped with the Monju steam generators for one of the R and D activities, which are the same type of the detectors developed in the PNC 50MW Steam Generator Test Facility. Although they are an additional leak detection system to the regular one in Monju SG, they would also detect the intermediate or large leaks of the SG tube failures. The extrapolation method of a background noise analysis is expected to be verified by Monju SG data. (author). 4 figs

  9. PWR steam generator tubing sample library

    International Nuclear Information System (INIS)

    Anon.

    1987-01-01

    In order to compile the tubing sample library, two approaches were employed: (a) tubing sample replication by either chemical or mechanical means, based on field tube data and metallography reports for tubes already destructively examined; and (b) acquisition of field tubes removed from operating or retired steam generators. In addition, a unique mercury modeling concept is in use to guide the selection of replica samples. A compendium was compiled that summarizes field observations and morphologies of steam generator tube degradation types based on available NDE, destructive examinations, and field reports. This compendium was used in selecting candidate degradation types that were manufactured for inclusion in the tube library

  10. Steam generator tubesheet waterlancing at Bruce B

    Energy Technology Data Exchange (ETDEWEB)

    Persad, R. [Babcock and Wilcox Canada, Cambridge, Ontario (Canada); Eybergen, D. [Bruce Power, Tiverton, Ontario (Canada)

    2006-07-01

    High pressure water cleaning of steam generator secondary side tubesheet surfaces is an important and effective strategy for reducing or eliminating under-deposit chemical attack of the tubing. At the Bruce B station, reaching the interior of the tube bundle with a high-pressure water lance is particularly challenging due to the requirement to setup on-boiler equipment within the containment bellows. This paper presents how these and other design constraints were solved with new equipment. Also discussed is the application of new high-resolution inter-tube video probe capability to the Bruce B steam generator tubesheets. (author)

  11. Expandable antivibration bar for a steam generator

    International Nuclear Information System (INIS)

    Lagally, H.O.

    1986-01-01

    A steam generator tube support structure comprises expandable antivibration bars positioned between rows of tubes in the steam generator and attached to retaining rings surrounding the bundle of tubes. The antivibration bars have adjacent bar sections with mating surfaces formed as inclined planes which upon relative longitudinal motion between the upper and lower bars provides a means to increase the overall thickness across the structure to the required value. The bar section is retained against longitudinal movement in take-up assembly whereas the bar section is movable longitudinally by rotation of a nut. (author)

  12. The Evaluation of Steam Generator Level Measurement Model for OPR1000 Using RETRAN-3D

    International Nuclear Information System (INIS)

    Doo Yong Lee; Soon Joon Hong; Byung Chul Lee; Heok Soon Lim

    2006-01-01

    Steam generator level measurement is important factor for plant transient analyses using best estimate thermal hydraulic computer codes since the value of steam generator level is used for steam generator level control system and plant protection system. Because steam generator is in the saturation condition which includes steam and liquid together and is the place that heat exchange occurs from primary side to secondary side, computer codes are hard to calculate steam generator level realistically without appropriate level measurement model. In this paper, we prepare the steam generator models using RETRAN-3D that include geometry models, full range feedwater control system and five types of steam generator level measurement model. Five types of steam generator level measurement model consist of level measurement model using elevation difference in downcomer, 1D level measurement model using fluid mass, 1D level measurement model using fluid volume, 2D level measurement model using power and fluid mass, and 2D level measurement model using power and fluid volume. And we perform the evaluation of the capability of each steam generator level measurement model by simulating the real plant transient condition, the title is 'Reactor Trip by The Failure of The Deaerator Level Control Card of Ulchin Unit 3'. The comparison results between real plant data and RETRAN-3D analyses for each steam generator level measurement model show that 2D level measurement model using power and fluid mass or fluid volume has more realistic prediction capability compared with other level measurement models. (authors)

  13. Effect of liquid waste discharges from steam generating facilities

    Energy Technology Data Exchange (ETDEWEB)

    McGuire, H.E. Jr.

    1977-09-01

    This report contains a summary of the effects of liquid waste discharges from steam electric generating facilities on the environment. Also included is a simplified model for use in approximately determining the effects of these discharges. Four basic fuels are used in steam electric power plants: three fossil fuels--coal, natural gas, and oil; and uranium--presently the basic fuel of nuclear power. Coal and uranium are expected to be the major fuels in future years. The following power plant effluents are considered: heat, chlorine, copper, total dissolved solids, suspended solids, pH, oil and grease, iron, zinc, chrome, phosphorus, and trace radionuclides.

  14. Effect of liquid waste discharges from steam generating facilities

    International Nuclear Information System (INIS)

    McGuire, H.E. Jr.

    1977-09-01

    This report contains a summary of the effects of liquid waste discharges from steam electric generating facilities on the environment. Also included is a simplified model for use in approximately determining the effects of these discharges. Four basic fuels are used in steam electric power plants: three fossil fuels--coal, natural gas, and oil; and uranium--presently the basic fuel of nuclear power. Coal and uranium are expected to be the major fuels in future years. The following power plant effluents are considered: heat, chlorine, copper, total dissolved solids, suspended solids, pH, oil and grease, iron, zinc, chrome, phosphorus, and trace radionuclides

  15. Liquid metal fast breeder reactor steam generator: behaviour of heat exchange tubes in face of a through crack resulting in a contact between sodium and water

    International Nuclear Information System (INIS)

    Quinet, J.L.; Lannou, L.

    1978-01-01

    The results of a survey made Electricite de France on the behaviour of cracked tubes under operating conditions of an industrial steam generator are submitted in this communication. A comparison is made of the tube material: INCOLOY 800, 2 1/4 Cr-1 Mo, 9 Cr-2 Mo land to the initial leak. Finally, a description is given of the self-development process of a water leak into sodium. (author)

  16. Mushrooms as Efficient Solar Steam-Generation Devices.

    Science.gov (United States)

    Xu, Ning; Hu, Xiaozhen; Xu, Weichao; Li, Xiuqiang; Zhou, Lin; Zhu, Shining; Zhu, Jia

    2017-07-01

    Solar steam generation is emerging as a promising technology, for its potential in harvesting solar energy for various applications such as desalination and sterilization. Recent studies have reported a variety of artificial structures that are designed and fabricated to improve energy conversion efficiencies by enhancing solar absorption, heat localization, water supply, and vapor transportation. Mushrooms, as a kind of living organism, are surprisingly found to be efficient solar steam-generation devices for the first time. Natural and carbonized mushrooms can achieve ≈62% and ≈78% conversion efficiencies under 1 sun illumination, respectively. It is found that this capability of high solar steam generation is attributed to the unique natural structure of mushroom, umbrella-shaped black pileus, porous context, and fibrous stipe with a small cross section. These features not only provide efficient light absorption, water supply, and vapor escape, but also suppress three components of heat losses at the same time. These findings not only reveal the hidden talent of mushrooms as low-cost materials for solar steam generation, but also provide inspiration for the future development of high-performance solar thermal conversion devices. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  17. Steam generator development in France for the Super Phenix project; Generateurs de vapeur developpes en France pour Super Phenix

    Energy Technology Data Exchange (ETDEWEB)

    Robin, M G

    1975-07-01

    'Steam Generator Development for Super Phenix Project'. The development program of steam generators studied by Fives-Cail Babcock and Stein Industrie Companies, jointly with CEA end EDF, for the Super Phenix 1200 MWe Fast Breeder Power Plant, is presented. The main characteristics of both sodium heated steam generators are emphasized and experimental studies related to their key features are reported. (author)

  18. Passive system with steam-water injector for emergency supply of NPP steam generators

    International Nuclear Information System (INIS)

    Il'chenko, A.G.; Strakhov, A.N.; Magnitskij, D.N.

    2009-01-01

    The calculation results of reliability indicators of emergency power supply system and emergency feed-water supply system of serial WWER-1000 unit are presented. To ensure safe water supply to steam generators during station blackout it was suggested using additional passive emergency feed-water system with a steam-water injector working on steam generators dump steam. Calculated analysis of steam-water injector operating capacity was conducted at variable parameters of steam at the entrance to injector, corresponding to various moments of time from the beginning of steam-and-water damping [ru

  19. Steam generator replacement in Bruce A Unit 1 and Unit 2

    International Nuclear Information System (INIS)

    Hart, R.S.

    2006-01-01

    The Bruce A Generating Station consists of four 900 MW class CANDU units. The reactor and Primary Heat Transport System for each Unit are housed within a reinforced concrete reactor vault. A large duct running below the reactor vaults accommodates the shared fuel handling system, and connects the four reactor vaults to the vacuum building. The reactor vaults, fuelling system duct and the vacuum building constitute the station vacuum containment system. Bruce A Unit 2 was shut down in 1995 and Bruce A Units 1, 3 and 4 were shutdown in 1997. Bruce A Units 3 and 4 were returned to service in late 2003 and are currently operating. Units 1 and 2 remain out of service. Bruce Power is currently undertaking a major rehabilitation of Bruce A Unit 1 and Units 2 that will extend the in-service life of these units by at least 25 years. Replacement of the Steam Generators (eight in each unit) is required; this work was awarded to SNC-Lavalin Nuclear (SLN). The existing steam drums (which house the steam separation and drying equipment) will be retained. Unit 2 is scheduled to be synchronized with the grid in 2009, followed by Unit 1 in 2009. Each Bruce A unit has two steam generating assemblies, one located above and to each end of the reactor. Each steam generating assembly consists of a horizontal cylindrical steam drum and four vertical Steam Generators. The vertical Steam Generators connect to individual nozzles that are located on the underside of the Steam Drum (SD). The steam drums are located in concrete shielding structures (steam drum enclosures). The lower sections of the Steam Generators penetrate the top of the reactor vaults: the containment pressure boundary is established by bellows assemblies that connect between the reactor vault roof slab and the Steam Generators. Each Steam Generators is supported from the bottom by a trapeze that is suspended from the reactor vault top structure. The Steam Generator Replacement (SGR) methodology developed by SLN for Unit 1

  20. Steam generator for use in nuclear power plants

    International Nuclear Information System (INIS)

    Cella, A.

    1980-01-01

    An improved steam generator is described for use in a nuclear power plant of the pressurized water type in which a turbine generator is driven by the steam output of the steam generator to provide electrical power therefrom. The improvement comprises providing a vertically movable grid structure vertically extending within the interior of the lower housing portion of the steam generator through which individual tubes comprising a vertically extending tube bundle extend. The tube bundle has a tube sheet at one end thereof supporting the tube bundle for the tubes extending through the tube sheet in flow through communication with a heat exchange fluid inlet. The grid structure defines grid apertures therein through which the individual tubes extend with each of the grid apertures being in surrounding relationship with a portion of an associated one of the tubes. The grid structure is movable for a predetermined vertical extent, such as by hydraulic means, such as a piston, along the tubes for vertically displacing the means defining the grid apertures by a sufficient amount for removing the previously surrounded portion of each of the tubes from the associated grid apertures whereby an enhanced reading of the condition of the tubes at the previously surrounded portion is enabled. The steam generator may comprise vertically assemblable modules which are removably mounted together in sealing relationship, with the modules comprising a base module, a tube bundle module removably mountable on the base module in sealing relationship therewith and an uppermost drier module removably mountable on the tube bundle module in sealing relationship therewith whereby ready access to removal of the tube bundle module in situ from the nuclear power plant steam generator is facilitated

  1. Steam generator life cycle management: Ontario Power Generation (OPG) experience

    International Nuclear Information System (INIS)

    Maruska, C.C.

    2002-01-01

    A systematic managed process for steam generators has been implemented at Ontario Power Generation (OPG) nuclear stations for the past several years. One of the key requirements of this managed process is to have in place long range Steam Generator Life Cycle Management (SG LCM) plans for each unit. The primary goal of these plans is to maximize the value of the nuclear facility through safe and reliable steam generator operation over the expected life of the units. The SG LCM plans integrate and schedule all steam generator actions such as inspection, operation, maintenance, modifications, repairs, assessments, R and D, performance monitoring and feedback. This paper discusses OPG steam generator life cycle management experience to date, including successes, failures and how lessons learned have been re-applied. The discussion includes relevant examples from each of the operating stations: Pickering B and Darlington. It also includes some of the experience and lessons learned from the activities carried out to refurbish the steam generators at Pickering A after several years in long term lay-up. The paper is structured along the various degradation modes that have been observed to date at these sites, including monitoring and mitigating actions taken and future plans. (author)

  2. Surry steam generator - examination and evaluation

    International Nuclear Information System (INIS)

    Clark, R.A.; Doctor, P.G.; Ferris, R.H.

    1985-10-01

    This report summarizes research conducted during the fourth year of the five year Steam Generator Group Project. During this period the project conducted numerous nondestructive examination (NDE) round robin inspections of the original Surry 2A steam generator. They included data acquisition/analysis and analysis-only round robins using multifrequency bobbin coil eddy current tests. In addition, the generator was nondestructively examined by alternate or advanced techniques including ultrasonics, optical fiber, profilometry and special eddy current instrumentation. The round robin interpretation data were compared. To validate the NDE results and for tube integrity testing, a selection of tubing samples, determined to be representative of the generator, was designated for removal. Initial sample removals from the generator included three sections of tube sheet, two sections of support plate and encompassed tubes, and a number of straight and U-bend tubing sections. Metallographic examination of these sections was initiated. Details of significant results are presented in the following paper. 13 figs

  3. Surry steam generator - examination and evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Clark, R A; Doctor, P G; Ferris, R H

    1987-01-01

    This report summarizes research conducted during the fourth year of the five year Steam Generator Group Project. During this period the project conducted numerous nondestructive examination (NDE) round robin inspections of the original Surry 2A steam generator. They included data acquisition/analysis and analysis-only round robins using multifrequency bobbin coil eddy current tests. In addition, the generator was nondestructively examined by alternate or advanced techniques including ultrasonics, optical fiber, profilometry and special eddy current instrumentation. The round robin interpretation data were compared. To validate the NDE results and for tube integrity testing, a selection of tubing samples, determined to be representative of the generator, was designated for removal. Initial sample removals from the generator included three sections of tube sheet, two sections of support plate and encompassed tubes, and a number of straight and U-bend tubing sections. Metallographic examination of these sections was initiated. Details of significant results are presented in the following paper.

  4. Experimental studies of PWR vertical steam generator performance

    International Nuclear Information System (INIS)

    Ding Xunshen

    1998-06-01

    The characteristics of heat transfer, natural circulation and moisture separation equipment with a vertical steam generator model are tested on a high-temperature and high-pressure test facility. The primary loop pipe is made of low alloy steel. the primary water at 10.13 MPa is driven by two centrifugal pumps. Boiler is designed to elevate the primary water temperature by 60 degree C at a flow rate of 65 t/h. The test model can produce a maximum steam flow of 8 t/h; 240 stainless steel U tubes are invert connected with the tubesheet, the tube dimensions are φ15 mm x 1.5 mm. The model has a height of 5.789 m. Heat transfer characteristics experiment is obtained: The steam generator thermal design can neglect the existence of preheating region, considering the saturated boiling takes place over all the tube surface. This does not exactly reflect the actual heat transfer coefficient and temperature difference. But, the product of two parameters is lower for design than for experiment so that heat transfer coefficient and temperature difference combine to result in a larger heat transfer area for design than for experiment. Moisture separator is a swirl vane separator. Dryer is a single circle of vertical chevron plate separator. Test results indicate the separation efficiency of the moisture separator and dryer is very satisfactory and the exit moisture is much better than 0.25% (the required content)

  5. Eddy current testing of steam generator tubes

    International Nuclear Information System (INIS)

    Neumaier, P.

    1981-01-01

    A rotating probe is described for improving the inspection of tubes and end plate in steam generators. The method allows a representation of the whole defect, consequently the observer is able to determine directly the type of defect, signal processing in-line or off-line is possible [fr

  6. Operating conditions of steam generators for LMFBR's

    International Nuclear Information System (INIS)

    Ratzel, W.

    1975-01-01

    Operating conditions considered to be appropriate for a LMFBR steam generator are discussed on the example of the SNR 300. The areas covered are steady state and transient conditions, upset and emergency temperature transients, and requirements due to sodium-water reactions. (author)

  7. Operating conditions of steam generators for LMFBR's

    Energy Technology Data Exchange (ETDEWEB)

    Ratzel, W

    1975-07-01

    Operating conditions considered to be appropriate for a LMFBR steam generator are discussed on the example of the SNR 300. The areas covered are steady state and transient conditions, upset and emergency temperature transients, and requirements due to sodium-water reactions. (author)

  8. Open channel steam generator feedwater system

    International Nuclear Information System (INIS)

    Kim, R.F.; Min-Hsiung Hu.

    1985-01-01

    A steam generator which utilizes a primary fluid to vaporize a secondary fluid is provided with an open flow channel and elevated discharge nozzle for the introduction of secondary fluid. The discharge nozzle is positioned above a portion of the inlet line such that the secondary fluid passes through a vertical section of inlet line prior to its discharge into the open channel. (author)

  9. KNK steam generator leakage, evaluations and improvements

    International Nuclear Information System (INIS)

    Dumm, K.; Ratzel, W.

    1975-01-01

    On September 23, 1972 the KNK reactor was shut down due to a sodium-water reaction. Detection, localisation and possible leak development are described and discussed. Improvements on the KNK steam generator system due to this leak experience are explained. (author)

  10. KNK steam generator leakage, evaluations and improvements

    Energy Technology Data Exchange (ETDEWEB)

    Dumm, K; Ratzel, W

    1975-07-01

    On September 23, 1972 the KNK reactor was shut down due to a sodium-water reaction. Detection, localisation and possible leak development are described and discussed. Improvements on the KNK steam generator system due to this leak experience are explained. (author)

  11. Method for servicing a steam generator

    International Nuclear Information System (INIS)

    Cooper, J.W. Jr.; Castner, R.P.

    1982-01-01

    The servicing of a steam generator is made easier by mapping the tubesheet with a remotely controlled probe to locate precisely each hole in the sheet. The locations are stored and used to maneuver various tools into position to perform operations on each tube hole

  12. Steam generator secondary side chemical cleaning at Gentilly-2

    International Nuclear Information System (INIS)

    Plante, S.

    2006-01-01

    After more than 20 years of operation, the secondary side of the four steam generators at Gentilly-2 were chemically cleaned during the 2005 annual outage. The FRAMATOME ANP high temperature cleaning process used to remove magnetite loading involved stepwise injection of solvent with PHT temperature in the range 160 o C to 175 o C. The heat required to maintain the PHT temperature was provided by the operation of the main PHT pumps and the reactor core residual heat. The temperature control was accomplished by the shutdown cooling system heat exchangers. A total of 1280 kg of magnetite was removed from the four steam generators. A copper-cleaning step was applied after the iron step. The PHT has been cooled down and the steam generators drained to temporary tanks and dried in preparation of the copper step. The process has been applied at room temperature, two boilers at a time. The solvent removed a total of 116 kg of copper. During the iron step, steam flow to the feedwater tank chemically contaminate the Balance Of Plant (BOP) systems. The isolation of this path should have been part of the G2 procedures. Around 700 m3 of water had to be drained to interim storage tanks for subsequent resin treatment before disposal. Visual inspection of BO1 tubesheet and first support plate showed clean surfaces without measurable sludge pile. Upper support plates visual inspection of BO4 revealed that broach holes blockage reported in 2000 is still present in peripheral area. Following the plant restart, the medium range level measurement instability observed since several years for BO3 was no more present. As anticipated, it also has been observed that the medium and wide range level measurements have shifted down as a result of downcomer flow increase after the cleaning. The cleaning objectives were achieved regarding the fouling reduction on the steam generators secondary side but broach holes blockage of the upper support plate is still present in periphery. (author)

  13. Direct measurements of secondary water inventory of steam generator PGV-213 in operation

    Energy Technology Data Exchange (ETDEWEB)

    Tarankov, G.A.; Trunov, N.B.; Dranchenko, B.N.; Kamiagin, W.W. [OKB Gidropress (Russian Federation)

    1997-12-31

    Results of weight measurement of PGV-213 steam generator during filling in, heating-up and power increase are described. Special measurement system based on stress gauges has been developed. Method of derivation of secondary water inventory is described. Comparison of the data for two steam generators prove accuracy of the measurements. (orig.). 1 refs.

  14. Direct measurements of secondary water inventory of steam generator PGV-213 in operation

    Energy Technology Data Exchange (ETDEWEB)

    Tarankov, G A; Trunov, N B; Dranchenko, B N; Kamiagin, W W [OKB Gidropress (Russian Federation)

    1998-12-31

    Results of weight measurement of PGV-213 steam generator during filling in, heating-up and power increase are described. Special measurement system based on stress gauges has been developed. Method of derivation of secondary water inventory is described. Comparison of the data for two steam generators prove accuracy of the measurements. (orig.). 1 refs.

  15. SWAAM-code development and verification and application to steam generator designs

    International Nuclear Information System (INIS)

    Shin, Y.W.; Valentin, R.A.

    1990-01-01

    This paper describes the family of SWAAM codes which were developed by Argonne National Laboratory to analyze the effects of sodium-water reactions on LMR steam generators. The SWAAM codes were developed as design tools for analyzing various phenomena related to steam generator leaks and the resulting thermal and hydraulic effects on the steam generator and the intermediate heat transport system (IHTS). The paper discusses the theoretical foundations and numerical treatments on which the codes are based, followed by a description of code capabilities and limitations, verification of the codes and applications to steam generator and IHTS designs. 25 refs., 14 figs

  16. The decommissioning of the BR3 steam generator

    International Nuclear Information System (INIS)

    Denissen, L.

    2006-01-01

    A steam generator is a crucial component in a PWR (Pressurized Water Reactor). It is the crossing between the primary, contaminated, circuit and the secondary water-steam circuit. The heat from the primary reactor coolant loop is transferred to the secondary side in thousands of small tubes. Due to several problems in the material of those tubes, like SCC (Stress Corrosion Cracking), insufficient control in water chemistry, which can be the cause of tube leakage, more and more steam generators are replaced today. Only in Belgium, already 17 of them are replaced. The old 300 ton heavy SGs are stored at the 2 nuclear power plants of Doel and Tihange . While it was foreseen in the BR3 strategy to dismantle the steam generator (only 30 ton), we took the opportunity to search for a complete package in the decommissioning of a steam generator. The complete management consists of a decontamination of the primary side followed by the complete dismantling. The first step, the decontamination with MEDOC (water box + tube bundle) has already been achieved in 2002. It has led to an important DF (Decontamination Factor) between 100 and 1000 and an important dose rate reduction. This hard chemical decontamination process has been described earlier in the scientific report 2002 (The BR3 steam generator decontamination with the MEDOC process - M. Ponnet). The second step, the complete dismantling of the SG has been executed in 2005. With the BR3 SG, the main goal was to dismantle it in a safe way and to free release a maximum of material. We've used two cutting tools to perform the job: A HPWJC (High Pressure Water Jet Cutting) tool in combination with a hydraulic robot and a water cooled diamond cable. The last technique was done in close collaboration with the external company Husqvarna. It was important to have an idea of the performance, the efficiency of the cable and the quantity and the type of secondary waste

  17. Corrosion problems of PWR steam generators

    International Nuclear Information System (INIS)

    Urbancik, L.; Kostal, M.

    Literature data are assessed on corrosion failures of steam generator tubes made of INCONEL 600 or INCOLOY 800. It was found that both alloys with high nickel content showed good stability in a corrosion environment while being sensitive to carbide formation on grain boundaries. The gradual depletion of chromium results from the material and corrosion resistance deteriorates. INCOLOY 800 whose chromium carbide precipitation on grain boundaries in pure water and steam is negligible up to 75O degC and which is not subject to corrosion attacks in the above media and in an oxidizing environment at a temperature to about 700 degC shows the best corrosion resistance. Its favourable properties were tested in long-term operation in the Peach Bottom 1 nuclear power plant where no failures due to corrosion of this material have been recorded since 1967. In view of oxygenic-acid surface corrosion, it is necessary to work in a neutral or slightly basic environment should any one of the two alloys be used for steam generator construction. The results are summed up of an analysis conducted for the Beznau I NOK reactor. Water treatment with ash-free amines can be used as prevention against chemical corrosion mechanisms, although the treatment itself does not ensure corrosion resistance of steam generator key components. (J.B.)

  18. Tube tightness survey during Phenix steam generator operation

    International Nuclear Information System (INIS)

    Cambillard, E.

    1976-01-01

    Phenix steam generators are once-through vessels with single-wall heat-exchange tubes. This design means that any leakage of water into the sodium must be detected as quickly as possible so that the installation can be shut down before extensive damage occurs. The detection of water leaks in Phenix steam generators is based on measurement of the concentration in the sodium, of hydrogen produced by the sodium-water reaction. Since the various modules--evaporators, superheaters, and reheaters--have no free sodium surfaces, detection of hydrogen in argon is not used in Phenix steam generators. The measurement systems employ a probe made of nickel tubes 0.3 mm thick. Hydrogen in the sodium diffuses into a chamber kept under vacuum by an ion pump. The hydrogen pressure in the chamber is measured by a quadrupole mass spectrometer. The nine measurement systems (three per steam generator) are calibrated by injecting hydrogen into the sodium of the secondary circuits. The data-processing computer calculates the hydrogen concentration in the sodium from the spectrometer signals and the probe temperatures, which are not regulated in Phenix; it generates instructions that enable the operator to act if a leak appears. So far, no leaks have been detected. These systems also make it possible to determine rates of hydrogen diffusion caused by corrosion of the steel walls on the water side

  19. Set-up for steam generator tube bundle washing after explosion expanding the tubes

    International Nuclear Information System (INIS)

    Osipov, S.I.; Kal'nin, A.Ya.; Mazanenko, M.F.

    1985-01-01

    Set-up for steam generator tube bundle washing after the explosion expanding of tubes is described. Washing is accomplished by distillate. Steam is added to distillate for heating, and compersed air for preventing hydraulic shock. The set-up is equiped by control equipment. Set-up performances are presented. Time for one steam generator washing constitutes 8-12 h. High economic efficiency is realized due to the set-up introduction

  20. Combined heat and power considered as a virtual steam cycle heat pump

    International Nuclear Information System (INIS)

    Lowe, Robert

    2011-01-01

    The first aim of this paper is to shed light on the thermodynamic reasons for the practical pursuit of low temperature operation by engineers involved in the design and the operation of combined heat and power (CHP) and district heating (DH) systems. The paper shows that the steam cycle of a combined heat and power generator is thermodynamically equivalent to a conventional steam cycle generator plus an additional virtual steam cycle heat pump. This apparently novel conceptualisation leads directly to (i) the observed sensitivity of coefficient of performance of CHP to supply and return temperatures in associated DH systems, and (ii) the conclusion that the performance of CHP will tend to be significantly higher than real heat pumps operating at similar temperatures. The second aim, which is pursued more qualitatively, is to show that the thermodynamic performance advantages of CHP are consistent with the goal of deep, long-term decarbonisation of industrialised economies. As an example, estimates are presented, which suggest that CHP based on combined-cycle gas turbines with carbon capture and storage has the potential to reduce the carbon intensity of delivered heat by a factor of ∼30, compared with a base case of natural gas-fired condensing boilers. - Highlights: → Large-scale CHP systems are thermodynamically equivalent to virtual steam cycle heat pumps. → COPs of such virtual heat pumps are necessarily better than the Carnot limit for real heat pumps. → COPs can approach 9 for plant matched to district heating systems with flow temperatures of 90 deg. C. → CHP combined with CCGT and CCS can reduce the carbon intensity of delivered heat ∼30-fold.

  1. Analysis of Steam Heating of a Two-Layer TBP/N-Paraffin/Nitric Acid Mixtures

    International Nuclear Information System (INIS)

    Laurinat, J.E.; Hassan, N.M.; Rudisill, T.S.; Askew, N.M.

    1998-01-01

    This report presents an analysis of steam heating of a two-layer tri-n-butyl phosphate (TBP)/n-paraffin-nitric acid mixture.The purpose of this study is to determine if the degree of mixing provided by the steam jet or by bubbles generated by the TBP/nitric acid reaction is sufficient to prevent a runaway reaction

  2. Energy Analysis of Cascade Heating with High Back-Pressure Large-Scale Steam Turbine

    Directory of Open Access Journals (Sweden)

    Zhihua Ge

    2018-01-01

    Full Text Available To reduce the exergy loss that is caused by the high-grade extraction steam of traditional heating mode of combined heat and power (CHP generating unit, a high back-pressure cascade heating technology for two jointly constructed large-scale steam turbine power generating units is proposed. The Unit 1 makes full use of the exhaust steam heat from high back-pressure turbine, and the Unit 2 uses the original heating mode of extracting steam condensation, which significantly reduces the flow rate of high-grade extraction steam. The typical 2 × 350 MW supercritical CHP units in northern China were selected as object. The boundary conditions for heating were determined based on the actual climatic conditions and heating demands. A model to analyze the performance of the high back-pressure cascade heating supply units for off-design operating conditions was developed. The load distributions between high back-pressure exhaust steam direct supply and extraction steam heating supply were described under various conditions, based on which, the heating efficiency of the CHP units with the high back-pressure cascade heating system was analyzed. The design heating load and maximum heating supply load were determined as well. The results indicate that the average coal consumption rate during the heating season is 205.46 g/kWh for the design heating load after the retrofit, which is about 51.99 g/kWh lower than that of the traditional heating mode. The coal consumption rate of 199.07 g/kWh can be achieved for the maximum heating load. Significant energy saving and CO2 emission reduction are obtained.

  3. Steam generation from solar energy

    International Nuclear Information System (INIS)

    Gozzi, M.

    2001-01-01

    The vapor for thermoelectric use is one of the most promoted methods for electric power generation from solar energy. The new plants are becoming more and more safe, and anyway in some cases the natural gas makes easy the production of electricity [it

  4. A balanced strategy in managing steam generator thermal performance

    International Nuclear Information System (INIS)

    Hu, M. H.; Nelson, P. R.

    2009-01-01

    This paper presents a balanced strategy in managing thermal performance of steam generator designed to deliver rated megawatt thermal (MWt) and megawatt electric (MWe) power without loss with some amount of thermal margin. A steam generator (SG) is a boiling heat exchanger whose thermal performance may degrade because of steam pressure loss. In other words, steam pressure loss is an indicator of thermal performance degradation. Steam pressure loss is mainly a result of either 1) tube scale induced poor boiling or 2) tube plugging historically resulting from tubing corrosion, wear due to flow induced tube vibration or loose parts impact. Thermal performance degradation was historically due to tube plugging but more recently it is due to poor boiling caused by more bad than good constituents of feedwater impurities. The whole SG industry still concentrates solely on maintenance programs towards preventing causes for tube plugging and yet almost no programs on maintaining adequate boiling of fouled tubes. There can be an acceptable amount of tube scale that provides excellent boiling capacity without tubing corrosion, as operational experience has repeatedly demonstrated. Therefore, future maintenance has to come up balanced programs for allocating limited resources in both maintaining good boiling capacity and preventing tube plugging. This paper discusses also thermal performance degradation due to feedwater impurity induced blockage of tube support plate and thus subsequent water level oscillations, and how to mitigate them. This paper provides a predictive management of tube scale for maintaining adequate steam pressure and stable water level without loss in MWt/MWe or recovering from steam pressure loss or water level oscillations. This paper offers a balanced strategy in managing SG thermal performance to fulfill its mission. Such a strategy is even more important in view of the industry trend in pursuing extended power uprate as high as 20 percent

  5. Improvements of reforming performance of a nuclear heated steam reforming process

    International Nuclear Information System (INIS)

    Hada, Kazuhiko

    1996-10-01

    Performance of an energy production process by utilizing high temperature nuclear process heat was not competitive to that by utilizing non-nuclear process heat, especially fossil-fired process heat due to its less favorable chemical reaction conditions. Less favorable conditions are because a temperature of the nuclear generated heat is around 950degC and the heat transferring fluid is the helium gas pressurized at around 4 MPa. Improvements of reforming performance of nuclear heated steam reforming process were proposed in the present report. The steam reforming process, one of hydrogen production processes, has the possibility to be industrialized as a nuclear heated process as early as expected, and technical solutions to resolve issues for coupling an HTGR with the steam reforming system are applicable to other nuclear-heated hydrogen production systems. The improvements are as follows: As for the steam reformer, (1) increase in heat input to process gas by applying a bayonet type of reformer tubes and so on, (2) increase in reforming temperature by enhancing heat transfer rate by the use of combined promoters of orifice baffles, cylindrical thermal radiation pipes and other proposal, and (3) increase in conversion rate of methane to hydrogen by optimizing chemical compositions of feed process gas. Regarding system arrangement, a steam generator and superheater are set in the helium loop as downstream coolers of the steam reformer, so as to effectively utilize the residual nuclear heat for generating feed steam. The improvements are estimated to achieve the hydrogen production rate of approximately 3800 STP-m 3 /h for the heat source of 10 MW and therefore will provide the potential competitiveness to a fossil-fired steam reforming process. Those improvements also provide the compactness of reformer tubes, giving the applicability of seamless tubes. (J.P.N.)

  6. Loss of feed flow, steam generator tube rupture and steam line break thermohydraulic experiments

    Energy Technology Data Exchange (ETDEWEB)

    Mendler, O J; Takeuchi, K; Young, M Y

    1986-10-01

    The Westinghouse Model Boiler No. 2 (MB-2) steam generator test model at the Engineering Test Facility in Tampa, Florida, was reinstrumented and modified for performing a series of tests simulating steam generator accident transients. The transients simulated were: loss of feed flow, steam generator tube rupture, and steam line break events. This document presents a description of (1) the model boiler and the associated test facility, (2) the tests performed, and (3) the analyses of the test results.

  7. Loss of feed flow, steam generator tube rupture and steam line break thermohydraulic experiments

    International Nuclear Information System (INIS)

    Mendler, O.J.; Takeuchi, K.; Young, M.Y.

    1986-10-01

    The Westinghouse Model Boiler No. 2 (MB-2) steam generator test model at the Engineering Test Facility in Tampa, Florida, was reinstrumented and modified for performing a series of tests simulating steam generator accident transients. The transients simulated were: loss of feed flow, steam generator tube rupture, and steam line break events. This document presents a description of (1) the model boiler and the associated test facility, (2) the tests performed, and (3) the analyses of the test results

  8. Thermoelectric generation coupling methanol steam reforming characteristic in microreactor

    International Nuclear Information System (INIS)

    Wang, Feng; Cao, Yiding; Wang, Guoqiang

    2015-01-01

    Thermoelectric (TE) generator converts heat to electric energy by thermoelectric material. However, heat removal on the cold side of the generator represents a serious challenge. To address this problem and for improved energy conversion, a thermoelectric generation process coupled with methanol steam reforming (SR) for hydrogen production is designed and analyzed in this paper. Experimental study on the cold spot character in a micro-reactor with monolayer catalyst bed is first carried out to understand the endothermic nature of the reforming as the thermoelectric cold side. A novel methanol steam reforming micro-reactor heated by waste heat or methanol catalytic combustion for hydrogen production coupled with a thermoelectric generation module is then simulated. Results show that the cold spot effect exists in the catalyst bed under all conditions, and the associated temperature difference first increases and then decreases with the inlet temperature. In the micro-reactor, the temperature difference between the reforming and heating channel outlets decreases rapidly with an increase in thermoelectric material's conductivity coefficient. However, methanol conversion at the reforming outlet is mainly affected by the reactor inlet temperature; while at the combustion outlet, it is mainly affected by the reactor inlet velocity. Due to the strong endothermic effect of the methanol steam reforming, heat supply of both kinds cannot balance the heat needed at reactor local areas, resulting in the cold spot at the reactor inlet. When the temperature difference between the thermoelectric module's hot and cold sides is 22 K, the generator can achieve an output voltage of 55 mV. The corresponding molar fraction of hydrogen can reach about 62.6%, which corresponds to methanol conversion rate of 72.6%. - Highlights: • Cold spot character of methanol steam reforming was studied through experiment. • Thermoelectric generation Coupling MSR process has been

  9. Steam generator life-management, reliability, maintenance and refurbishment

    International Nuclear Information System (INIS)

    Spekkens, P.

    2012-01-01

    SGC 2012 is a different kind of a conference - it has its own focus, initiatives and objectives and differs from its predecessors. It originated as the Steam Generator and Heat Exchanger Conference in 1990 - a time when premature degradation of steam generators with Alloy 600 tubes was rampant world-wide, and some CANDU steam generators had started to experience significant fouling and corrosion issues. The six previous steam generator conferences were held on a regular cycle, in a very similar format and with a similar theme. We are now in a different era in steam generators. The Alloy 600 tubing has been largely replaced by more robust materials, and the CANDU steam generators have been brought under much more intense and effective life cycle management. Performance of steam generators has improved greatly, and they are no longer considered at risk of limiting the life of the units. Indeed, most Incoloy 800 steam generators in CANDU units are considered to be capable of operating reliably through the 'second life' of the units and are not being replaced during refurbishments. Given this changing environment, the scope of this conference has been expanded from one to three areas: steam generators and heat exchangers as before, but also; controls, valves and pumps, and; reactor components and systems, Programs A, B and C, respectively. The conference is targeting to address the needs and interests of the operating utilities, and to 'focus on what needs attention'. As a means of 'focusing on what needs attention' an 'Issue-Identification and Definition' program was initiated last winter. The Issue-Identification Team operating with COG President Bob Morrison as its Executive Lead, worked to identify issues requiring attention in the three areas of interest. Of the many issues identified by the Team and elaborated on by the Program Developers of this conference, four were recommended for special attention: A. 'Operate Clean - Build Clean - Plant Wide': Despite their

  10. Steam-generator replacement sets new marks

    International Nuclear Information System (INIS)

    Beck, R.L.

    1995-01-01

    This article describes how, in one of the most successful steam-generator replacement experiences at PWRs worldwide, the V C Summer retrofit exceeded plant goals for critical-path duration, radiation, exposure, and radwaste generation. Intensive planning and teamwork, combined with the firm support of station management and the use of mockups to prepare the work crews for activity in a radiological environment, were key factors in the record performance achieved by South Carolina Electric and Gas Co (SCE and G) in replacing three steam generators at V C Summer nuclear station. The 97-day, two-hour breaker-to-breaker replacement outage -- including an eight-day delay for repair of leak in a small-bore seal-injection line of a reactor coolant pump (unrelated to the replacement activities) -- surpassed the project goal by over one day. Moreover, the outage was only 13 hours shy of the world record held by Virginia Power Co's North Anna Unit 1

  11. Steam Generator Group Project. Annual report, 1982

    International Nuclear Information System (INIS)

    Clark, R.A.; Lewis, M.

    1984-02-01

    The Steam Generator Group Project (SGGP) is an NRC program joined by additional sponsors. The SGGP utilizes a steam generator removed from service at a nuclear plant (Surry 2) as a vehicle for research on a variety of safety and reliability issues. This report is an annual summary of progress of the program for 1982. Information is presented on the Steam Generator Examination Facility (SGEF), especially designed and constructed for this research. Loading of the generator into the SGEF is then discussed. The report then presents radiological field mapping results and personnel exposure monitoring. This is followed by information on field reduction achieved by channel head decontaminations. The report then presents results of a secondary side examination through shell penetrations placed prior to transport, confirming no change in generator condition due to transport. Decontamination of the channel head is discussed followed by plans for eddy current testing and removal of the plugs placed during service. Results of a preliminary profilometry examination are then provided

  12. Chemical control and design considerations for CANDU-PHW steam generators

    International Nuclear Information System (INIS)

    Frost, C.R.; Churchill, B.R.

    1978-01-01

    Ontario Hydro presently operates eight nuclear power units with a total capacitiy of about 4000 MW(e) net. Operating experience has been with Monel-400 and with Inconel-600 tubed steam generators using sodium phosphate or all volatile control of the boiler steam and water system. With a heavy water Heat Transport System, steam generator tube integrity is an essential ingredient of economical power production. Only three steam generator tube failures have occurred so far in about 40 unit-years operation. None was attributable to corrosion. Factors in the good reliability are, careful engineering design, good quality control at all stages of tubing and steam generator manufacture and close chemical control. The continuing evolution of our steam generator design means that future requirements will be more stringent. (author)

  13. Material choices for the commercial fast reactor steam generators

    International Nuclear Information System (INIS)

    Willby, C.; Walters, J.

    1978-01-01

    Experience with fast reactor steam generators has shown them to be critical components in achieving a high availability. This paper presents the designers views on the use of ferritic materials for steam generators and describes the proposed design of the steam generators for the Commercial Fast Reactor (CFR), prototype of which are to be inserted in the Prototype Fast Reactor at Dounreay. (author)

  14. CATHENA simulations of steam generator tube rupture

    International Nuclear Information System (INIS)

    Abdul-Razzak, A.; Lin, M.R.; Wright, A.C.D.

    1997-01-01

    The CATHENA thermalhydraulic computer code was used to simulate various scenarios following a CANDU 9 steam generator tube rupture (SGTR) event. The analysis included cases with class IV power and emergency core cooling system (ECCS) available and other cases with subsequent loss of class IV power (LCIVP) or impairment of ECCS injection. Two main approaches were followed in the analysis of each case. In the first approach, D 2 O feed was credited to provide conservative data for input to radionuclide release and dose calculations. Also operator actions are credited. The other approach is designed to give conservative predictions with respect to the acceptance criteria of fuel and fuel channel integrity and to prove that in case of such event, the operator will have enough time to mitigate the consequences. This is done by not crediting makeup for the inventory loss and relying on the automatic operation of safety systems. The analysis of the cases of the first approach provided the required data for radionuclide release and dose calculations and gave a good insight into the required sequence of operator timely actions to mitigate the consequences of such event. On the other hand, the cases of the second approach confirmed compliance with regulatory requirements for pressure tube and fuel integrity. The runs with ECCS available, showed the ECCS injection is effective in filling and cooling the core and that regulatory requirement's for fuel and channel integrity are met. In the event of ECCS impairment, the earliest indication of late fuel heat-up is late enough to provide the operator with an adequate time to act in mitigating the consequences of this event. (author)

  15. Modelling the horizontal steam generator with APROS

    Energy Technology Data Exchange (ETDEWEB)

    Ylijoki, J. [VTT Energy, Espoo (Finland); Palsinajaervi, C.; Porkholm, K. [IVO International Ltd, Vantaa (Finland)

    1995-12-31

    In this paper the capability of the five- and six-equation models of the simulation code APROS to simulate the behaviour of the horizontal steam generator is discussed. Different nodalizations are used in the modelling and the results of the stationary state runs are compared. Exactly the same nodalizations have been created for the five- and six-equation models. The main simulation results studied in this paper are void fraction and mass flow distributions in the secondary side of the steam generator. It was found that quite a large number of simulation volumes is required to simulate the distributions with a reasonable accuracy. The simulation results of the different models are presented and their validity is discussed. (orig.). 4 refs.

  16. Three Steam Generator Replacement Projects in 1995

    International Nuclear Information System (INIS)

    Holz, R.; Clavier, G.

    1996-01-01

    Since the companies Siemens AG and Framatome S. A. joined their experience and efforts in the field of steam generator replacements and formed a consortium in 1991, the following projects were performed in 1995: Ringhals 3, Tihange 3 and Asco 1. Further projects will follow in 1996, i. e., Doel 4 and Asco 2. Currently, this European consortium is bidding for the contract to replace the steam generators at the Krsko NPP and hopes to be awarded in 1996. An overview of the way the Consortium Siemens and Framatome approaches SG replacement projects is given based on the projects performed in 1995. Various aspects of project planning, management, licensing, personnel qualification and techniques used on site will be discussed. (author)

  17. The steam generator programme of PISC III

    International Nuclear Information System (INIS)

    Birac, C.; Herkenrath, H.

    1990-12-01

    The PISC III Actions are intended to extend the results and methodologies of the previous PISC excercises, i.e. the validation of the capabilities of the various examination techniques when used on real defects in real components under real conditions of inspection. Being aware of the important safety role that steam generator tubes play as barrier between primary and secondary cooling system and of the industrial problems that the degradation of these tubes can create, the PISC III Management Board agreed to include in the PISC III Programme a special Action on Steam Generator Tubes Testing (SGT). It was decided to organize the programme in three phases, including Round Robin Tests (RRT): - capability tests on loose tubes, - capability tests on transportable mock-ups, - reliability tests on fixed mock-ups including some interesting SURRY tubes

  18. Modelling the horizontal steam generator with APROS

    Energy Technology Data Exchange (ETDEWEB)

    Ylijoki, J [VTT Energy, Espoo (Finland); Palsinajaervi, C; Porkholm, K [IVO International Ltd, Vantaa (Finland)

    1996-12-31

    In this paper the capability of the five- and six-equation models of the simulation code APROS to simulate the behaviour of the horizontal steam generator is discussed. Different nodalizations are used in the modelling and the results of the stationary state runs are compared. Exactly the same nodalizations have been created for the five- and six-equation models. The main simulation results studied in this paper are void fraction and mass flow distributions in the secondary side of the steam generator. It was found that quite a large number of simulation volumes is required to simulate the distributions with a reasonable accuracy. The simulation results of the different models are presented and their validity is discussed. (orig.). 4 refs.

  19. Acoustic leak detection of LMFBR steam generator

    International Nuclear Information System (INIS)

    Kumagai, Hiromichi; Yoshida, Kazuo

    1993-01-01

    The development of a water leak detector with short response time for LMFBR steam generators is required to prevent the failure propagation caused by the sodium-water reaction and to maintain structural safety in steam generators. The development of an acoustic leak detector assuring short response time has attracted. The purpose of this paper is to confirm the basic detection feasibility of the active acoustic leak detector, and to investigate the leak detection method by erasing the background noise by spectrum analysis of the passive acoustic leak detector. From a comparison of the leak detection sensitivity of the active and the passive method, the active method is not influenced remarkably by the background noise, and it has possibility to detect microleakage with short response time. We anticipate a practical application of the active method in the future. (author)

  20. Update of operations with Westinghouse steam generators

    International Nuclear Information System (INIS)

    Malinowski, D.D.; Fletcher, W.D.

    1978-01-01

    Westinghouse commercial steam generators in operation now number 112, of which 98 are tubed with Inconel 600, the remainder with stainless steel. The implementation of all volatile treatment (AVT) was reported. It was noted that several plants had exhibited some tube corrosion during their initial periods using AVT; this observation indicated that the transition from phosphate chemistry control to AVT may have been subject to certain residual effects due to incomplete removal of phosphated deposits. As inspection results from steam generators operated on AVT became more generally available with the passage of time, a pattern of results emerged that seemed to correlate with the operating experience with phosphate chemistry control. Specifically, all the plants that experienced corrosion problems had from 1 to 8 yr of operational history using phosphates, while those with less than a year's experience using phosphates tended to be less affected by corrosion problems

  1. Steam generators clogging diagnosis through physical and statistical modelling

    International Nuclear Information System (INIS)

    Girard, S.

    2012-01-01

    Steam generators are massive heat exchangers feeding the turbines of pressurised water nuclear power plants. Internal parts of steam generators foul up with iron oxides which gradually close some holes aimed for the passing of the fluid. This phenomenon called clogging causes safety issues and means to assess it are needed to optimise the maintenance strategy. The approach investigated in this thesis is the analysis of steam generators dynamic behaviour during power transients with a mono dimensional physical model. Two improvements to the model have been implemented. One was taking into account flows orthogonal to the modelling axis, the other was introducing a slip between phases accounting for velocity difference between liquid water and steam. These two elements increased the model's degrees of freedom and improved the adequacy of the simulation to plant data. A new calibration and validation methodology has been proposed to assess the robustness of the model. The initial inverse problem was ill posed: different clogging spatial configurations can produce identical responses. The relative importance of clogging, depending on its localisation, has been estimated by sensitivity analysis with the Sobol' method. The dimension of the model functional output had been previously reduced by principal components analysis. Finally, the input dimension has been reduced by a technique called sliced inverse regression. Based on this new framework, a new diagnosis methodology, more robust and better understood than the existing one, has been proposed. (author)

  2. Steam gasification of coal, project prototype plant nuclear process heat

    International Nuclear Information System (INIS)

    Heek, K.H. van

    1982-05-01

    This report describes the tasks, which Bergbau-Forschung has carried out in the field of steam gasification of coal in cooperation with partners and contractors during the reference phase of the project. On the basis of the status achieved to date it can be stated, that the mode of operation of the gas-generator developed including the direct feeding of caking high volatile coal is technically feasible. Moreover through-put can be improved by 65% at minimum by using catalysts. On the whole industrial application of steam gasification - WKV - using nuclear process heat stays attractive compared with other gasification processes. Not only coal is conserved but also the costs of the gas manufactured are favourable. As confirmed by recent economic calculations these are 20 to 25% lower. (orig.) [de

  3. Advances in steam generator service technology

    International Nuclear Information System (INIS)

    Perez, Ric

    1998-01-01

    The most recent advances in pressurized water reactor steam generator service technology are discussed in this article. Focus is on new developments in robotics, including the Remotely Operated Service Arm (ROSA III); repair and maintenance services on the SG secondary side; and the newest advances in SG inspection. These products and services save utility costs, shorten outage durations, enhance plant performance and safety, and reduce radiation exposure. (author)

  4. Advances in steam generator service technology

    International Nuclear Information System (INIS)

    Nair, B. R.; Bastin, J. J.

    1997-01-01

    This paper will discuss the most recent and innovative advances in the areas of pressurized water reactor (PWR) steam generator service technology. The paper will include detail of new products such as the Remotely Operated Service Arm (ROSA-III), laser welded sleeving, and laser welded Direct Tube Repair (DTR) - products and services that save utility costs, shorten outage durations, enhance plant performance and safety, and reduce radiation exposure. (author)

  5. Review of the Common European R + D programme on the development and propagation of leakage accidents in sodium-heated steam generators

    International Nuclear Information System (INIS)

    Foerster, K.; Currie, R.; Maupre, J.P.

    1990-01-01

    Sodium-water reactions caused by water-into-sodium leakages are an essential topic in safety considerations for LMFBR steam generators. Research work in this field has been performed worldwide for some decades. Nevertheless, not all questions have been answered yet. So investigations are still going on, nowadays preferably directed to special problem areas and/or to certain design requirements of actual reactor projects. For the European Fast Reactor (EFR) a comprehensive R + D programme is being performed covering all important aspects of leakage accidents (development and consequences of leakages, detection methods, counter measures, codes development). The work is shared between France (CEA), Great Britain (AEA) and Germany (Interatom), cooperating as partners in the development of the EFR. The individual tasks are performed in a great variety of test installations in a well coordinated manner. Based on the results the design basis accident (DBA) for the EFR steam generators will be established and computer codes will be provided for design and licensing purposes. (author). 3 refs, 4 figs, 1 tab

  6. Fracture toughness determination in steam generator tubes

    International Nuclear Information System (INIS)

    Bergant M; Yawny, A; Perez Ipina, J

    2012-01-01

    The assessment of the structural integrity of steam generator tubes in nuclear power plants deserved increasing attention in the last years due to the negative impact related to their failures. In this context, elastic plastic fracture mechanics (EPFM) methodology appears as a potential tool for the analysis. The application of EPFM requires, necessarily, knowledge of two aspects, i.e., the driving force estimation in terms of an elastic plastic toughness parameter (e.g., J) and the experimental measurement of the fracture toughness of the material (e.g., the material J-resistance curve). The present work describes the development of a non standardized experimental technique aimed to determine J-resistance curves for steam generator tubes with circumferential through wall cracks. The tubes were made of Incoloy 800 (Ni: 30.0-35.0; Cr: 19.0-23.0; Fe: 35.5 min, % in weight). Due to its austenitic microstructure, this alloy shows very high toughness and is widely used in applications where a good corrosion resistance in aqueous environment or an excellent oxidation resistance in high temperature environment is required. Finally, a procedure for the structural integrity analysis of steam generator tubes with crack-like defects, based on a FAD diagram (Failure Assessment Diagram), is briefly described (author)

  7. Fifth CNS international steam generator conference

    International Nuclear Information System (INIS)

    2006-01-01

    The Fifth CNS International Steam Generator Conference was held on November 26-29, 2006 in Toronto, Ontario, Canada. In contrast with other conferences which focus on specific aspects, this conference provided a wide ranging forum on nuclear steam generator technology from life-cycle management to inspection and maintenance, functional and structural performance characteristics to design architecture. The 5th conference has adopted the theme: 'Management of Real-Life Equipment Conditions and Solutions for the Future'. This theme is appropriate at a time of transition in the industry when plants are looking to optimize the performance of existing assets, prevent costly degradation and unavailability, while looking ahead for new steam generator investments in life-extension, replacements and new-build. More than 50 technical papers were presented in sessions that gave an insight to the scope: life management strategies; fouling, cleaning and chemistry; replacement strategies and new build design; materials degradation; condition assessment/fitness for service; inspection advancements and experience; and thermal hydraulic performance

  8. Data analysis for steam generator tubing samples

    International Nuclear Information System (INIS)

    Dodd, C.V.

    1996-07-01

    The objective of the Improved Eddy-Current ISI for Steam Generators program is to upgrade and validate eddy-current inspections, including probes, instrumentation, and data processing techniques for inservice inspection of new, used, and repaired steam generator tubes; to improve defect detection, classification and characterization as affected by diameter and thickness variations, denting, probe wobble, tube sheet, tube supports, copper and sludge deposits, even when defect types and other variables occur in combination; to transfer this advanced technology to NRC's mobile NDE laboratory and staff. This report provides a description of the application of advanced eddy-current neural network analysis methods for the detection and evaluation of common steam generator tubing flaws including axial and circumferential outer-diameter stress-corrosion cracking and intergranular attack. The report describes the training of the neural networks on tubing samples with known defects and the subsequent evaluation results for unknown samples. Evaluations were done in the presence of artifacts. Computer programs are given in the appendix

  9. Integrity Analysis of Damaged Steam Generator Tubes

    International Nuclear Information System (INIS)

    Stanic, D.

    1998-01-01

    Variety of degradation mechanisms affecting steam generator tubes makes steam generators as one of the critical components in the nuclear power plants. Depending of their nature, degradation mechanisms cause different types of damages. It requires performance of extensive integrity analysis in order to access various conditions of crack behavior under operating and accidental conditions. Development and application of advanced eddy current techniques for steam generator examination provide good characterization of found damages. Damage characteristics (shape, orientation and dimensions) may be defined and used for further evaluation of damage influence on tube integrity. In comparison with experimental and analytical methods, numerical methods are also efficient tools for integrity assessment. Application of finite element methods provides relatively simple modeling of different type of damages and simulation of various operating conditions. The stress and strain analysis may be performed for elastic and elasto-plastic state with good ability for visual presentation of results. Furthermore, the fracture mechanics parameters may be calculated. Results obtained by numerical analysis supplemented with experimental results are the base for definition of alternative plugging criteria which may significantly reduce the number of plugged tubes. (author)

  10. Main characteristics and design features of steam generators for VG-400 plant

    International Nuclear Information System (INIS)

    Golovko, V.F.; Grebennik, V.N.; Gol'tsev, A.O.; Ivanov, S.M.; Sergeev, A.I.; Pospelov, V.N.

    1988-01-01

    The description of a steam generator for the VG-400 plant performed in two variants depending on a heat-exchange surface arrangement (one-bundle coil and module-cassette construction) is given. (author)

  11. Design features of Advanced Power Reactor (APR) 1400 steam generator

    International Nuclear Information System (INIS)

    Park, Tae-Jung; Park, Jun-Soo; Kim, Moo-Yong

    2004-01-01

    Advanced Power Reactor 1400 (APR 1400) which is to achieve the improvement of the safety and economical efficiency has been developed by Korea Hydro and Nuclear Power Co., Ltd. (KHNP) with the support from industries and research institutes. The steam generator for APR 1400 is an evolutionary type from System 80 + , which is the recirculating U-tube heat exchanger with integral economizer. Compared to the System 80 + steam generator, it is focused on the improved design features, operating and design conditions of APR 1400 steam generator. Especially, from the operation experience of Korean Standard Nuclear Power Plant (KSNP) steam generator, the lessons-learned measures are incorporated to prevent the tube wear caused by flow-induced vibration (FIV). The concepts for the preventive design features against FIV are categorized to two fields; flow distribution and dynamic response characteristics. From the standpoint of flow distribution characteristics, the egg-crate flow distribution plate (EFDP) is installed to prevent the local excessive flow loaded on the most susceptible tube to wear. The parametric study is performed to select the optimum design with the efficient mitigation of local excessive flow. ATHOS3 Mod-01 is used and partly modified to analyze the flow field of the APR 1400 steam generator. In addition, the upper tube bundle support is designed to eliminate the presence of tube with a low natural frequency. Based on the improved upper tube bundle support, the modal analysis is performed and compared with that of System 80 + . Using the results of flow distribution and modal analysis, the two mechanisms of flow-induced vibration are investigated; fluid-elastic instability (FEI) and random turbulence excitation (RTE). (authors)

  12. Future steam generator designs. Single wall designs

    Energy Technology Data Exchange (ETDEWEB)

    Hayden, O [Nuclear Power Company Ltd, Warrington, Cheshire (United Kingdom)

    1978-10-01

    The easily removable 'U' tube design style adopted in the UK for the existing PFR Steam Generators, the Replacement Units now in production and for the future CDFR, gives the operator an extremely valuable option in the event of a water/steam leak occurring inside the Steam Generator. He can choose to shut-down, attempt to find the leak, assess damage, repair, revalidate and return to service in situ, or he can elect to remove the defect unit and replace with a 'proven' spare before returning the circuit to power. With the latter approach the resultant outage time is a known entity of about two weeks. If a repair is attempted in situ, predictions of outage time can become a matter of guesswork since one has no 'guaranteed' method of leak location and the assessment of secondary damage may be very time consuming, depending on the size and type of the original leak together with the particular design style of the Steam Generator. A further significant advantage of the removable 'U' tube design concept is that periodic interchanging of bundles with a spare enables routine chemical cleaning and thorough scheduled tube inspections, with specimen tube sample removal if required for monitoring purposes. If necessary, bundle decontamination can be undertaken to assess engineering deterioration to various degrees of thoroughness ranging from 100% equivalent factory final assembly inspection, to partial decontamination operating via a glovebox type of maintenance bag arrangement, examining local points of both shell and tube areas of the bundle. Many lessons from the last five years' experience of PFR will be incorporated into the design of the CDFR and PFR Steam Generators have two very good examples of how the designer can ease or severely handicap the operator in coping with sodium/water leakages. Good, quick access to tube ends is achieved in the existing PFR Evaporator by simply unbolting the steam/water closure head, but on the superheater and reheater hand-caps have

  13. Future steam generator designs. Single wall designs

    International Nuclear Information System (INIS)

    Hayden, O.

    1978-01-01

    The easily removable 'U' tube design style adopted in the UK for the existing PFR Steam Generators, the Replacement Units now in production and for the future CDFR, gives the operator an extremely valuable option in the event of a water/steam leak occurring inside the Steam Generator. He can choose to shut-down, attempt to find the leak, assess damage, repair, revalidate and return to service in situ, or he can elect to remove the defect unit and replace with a 'proven' spare before returning the circuit to power. With the latter approach the resultant outage time is a known entity of about two weeks. If a repair is attempted in situ, predictions of outage time can become a matter of guesswork since one has no 'guaranteed' method of leak location and the assessment of secondary damage may be very time consuming, depending on the size and type of the original leak together with the particular design style of the Steam Generator. A further significant advantage of the removable 'U' tube design concept is that periodic interchanging of bundles with a spare enables routine chemical cleaning and thorough scheduled tube inspections, with specimen tube sample removal if required for monitoring purposes. If necessary, bundle decontamination can be undertaken to assess engineering deterioration to various degrees of thoroughness ranging from 100% equivalent factory final assembly inspection, to partial decontamination operating via a glovebox type of maintenance bag arrangement, examining local points of both shell and tube areas of the bundle. Many lessons from the last five years' experience of PFR will be incorporated into the design of the CDFR and PFR Steam Generators have two very good examples of how the designer can ease or severely handicap the operator in coping with sodium/water leakages. Good, quick access to tube ends is achieved in the existing PFR Evaporator by simply unbolting the steam/water closure head, but on the superheater and reheater hand-caps have

  14. Evaluation on mechanical and corrosion properties of steam generator tubing materials

    Energy Technology Data Exchange (ETDEWEB)

    Kim, In Sup; Lee, Byong Whi; Lee, Sang Kyu; Lee, Young Ho; Kim, Jun Whan; Lee, Ju Seok; Kwon, Hyuk Sang; Kim, Su Jung [Korea Advanced Institute of Science and Technology, Taejon (Korea, Republic of)

    1998-06-15

    Steam generator is one of the major components of nuclear reactor pressure boundary. It's main function os transferring heat which generated in the reactor to turbine generator through steam generator tube. In these days, steam generator tubing materials of operating plant are used Inconel 600 alloys. But according to the operation time, there are many degradation phenomena which included mechanical damage due to flow induced vibration and corrosion damage due to PWSCC, IGA/SCC and pitting etc. Recently Inconel 690 alloys are selected as new and replacement steam generator tubes for domestic nuclear power plant. But there are few study about mechanical and corrosion properties of Inconel 600 and 690. The objectives of this study is to evaluate and compare mechanical and corrosion propertied of steam generator tube materials.

  15. Evaluation on mechanical and corrosion properties of steam generator tubing materials

    International Nuclear Information System (INIS)

    Kim, In Sup; Lee, Byong Whi; Lee, Sang Kyu; Lee, Young Ho; Kim, Jun Whan; Lee, Ju Seok; Kwon, Hyuk Sang; Kim, Su Jung

    1998-06-01

    Steam generator is one of the major components of nuclear reactor pressure boundary. It's main function os transferring heat which generated in the reactor to turbine generator through steam generator tube. In these days, steam generator tubing materials of operating plant are used Inconel 600 alloys. But according to the operation time, there are many degradation phenomena which included mechanical damage due to flow induced vibration and corrosion damage due to PWSCC, IGA/SCC and pitting etc. Recently Inconel 690 alloys are selected as new and replacement steam generator tubes for domestic nuclear power plant. But there are few study about mechanical and corrosion properties of Inconel 600 and 690. The objectives of this study is to evaluate and compare mechanical and corrosion propertied of steam generator tube materials

  16. Mitigation of steam generator tube rupture in a pressurized water reactor with passive safety systems

    Science.gov (United States)

    McDermott, Daniel J.; Schrader, Kenneth J.; Schulz, Terry L.

    1994-01-01

    The effects of steam generator tube ruptures in a pressurized water reactor are mitigated by reducing the pressure in the primary loop by diverting reactor coolant through the heat exchanger of a passive heat removal system immersed in the in containment refueling water storage tank in response to a high feed water level in the steam generator. Reactor coolant inventory is maintained by also in response to high steam generator level introducing coolant into the primary loop from core make-up tanks at the pressure in the reactor coolant system pressurizer. The high steam generator level is also used to isolate the start-up feed water system and the chemical and volume control system to prevent flooding into the steam header. 2 figures.

  17. Minimize corrosion degradation of steam generator tube materials

    International Nuclear Information System (INIS)

    Lu, Y.

    2006-01-01

    As part of a coordinated program, AECL is developing a set of tools to aid with the prediction and management of steam generator performance. Although stress corrosion cracking (of Alloy 800) has not been detected in any operating steam generator, for life management it is necessary to develop mechanistic models to predict the conditions under which stress corrosion cracking is plausible. Experimental data suggest that all steam generator tube materials are susceptible to corrosion degradation under some specific off-specification conditions. The tolerance to the chemistry upset for each steam generator tube alloy is different. Electrochemical corrosion behaviors of major steam generator tube alloys were studied under the plausible aggressive crevice chemistry conditions. The potential hazardous conditions leading to steam generator tube degradation and the conditions, which can minimize steam generator tube degradation have been determined. Recommended electrochemical corrosion potential/pH zones were defined for all major steam generator tube materials, including Alloys 600, 800, 690 and 400, under CANDU steam generator operating and startup conditions. Stress corrosion cracking tests and accelerated corrosion tests were carried out to verify and revise the recommended electrochemical corrosion potential/pH zones. Based on this information, utilities can prevent steam generator material degradation surprises by appropriate steam generator water chemistry management and increase the reliability of nuclear power generating stations. (author)

  18. Integration of steam injection and inlet air cooling for a gas turbine generation system

    International Nuclear Information System (INIS)

    Wang, F.J.; Chiou, J.S.

    2004-01-01

    The temperature of exhaust gases from simple cycle gas turbine generation sets (GENSETs) is usually very high (around 500 deg. C), and a heat recovery steam generator (HRSG) is often used to recover the energy from the exhaust gases and generate steam. The generated steams can be either used for many useful processes (heating, drying, separation etc.) or used back in the power generation system for enhancing power generation capacity and efficiency. Two well-proven techniques, namely steam injection gas turbine (STIG) and inlet air cooling (IAC) are very effective features that can use the generated steam to improve the power generation capacity and efficiency. Since the energy level of the generated steam needed for steam injection is different from that needed by an absorption chiller to cool the inlet air, a proper arrangement is required to implement both the STIG and the IAC features into the simple cycle GENSET. In this study, a computer code was developed to simulate a Tai power's Frame 7B simple cycle GENSET. Under the condition of local summer weather, the benefits obtained from the system implementing both STIG and IAC features are more than a 70% boost in power and 20.4% improvement in heat rate

  19. Tube sheet design for PFBR steam generator

    International Nuclear Information System (INIS)

    Chellapandi, P.; Chetal, S.C.; Bhoje, S.B.

    1991-01-01

    Top and bottom tube sheets of PFBR Steam Generators have been analysed with 3D and axisymmetric models using CASTEM Programs. Analysis indicates that the effects of piping reactions at the inlet/outlet nozzles on the primary stresses in the tube sheets are negligible and the asymmetricity of the deformation pattern introduced in the tube sheet by the presence of inlet/outlet and manhole nozzles is insignificant. The minimum tube sheet thicknesses for evaporator and reheater are 135 mm and 75 mm respectively. Further analysis has indicated the minimum fillet radius at the junction of tube sheet and dished end should be 20 mm. Simplified methodology has been developed to arrive at the number of thermal baffles required to protect the tube sheet against fatigue damage due to thermal transient. This method has been applied to PFBR steam generators to determine the required number of thermal baffles. For protecting the bottom tube sheet of evaporator against the thermal shock due to feed water and secondary pump trip, one thermal shield is found to be sufficient. Further analysis is required to decide upon the actual number to take care of the severe thermal transient, following the event of sudden dumping of water/steam, immediately after the sodium-water reaction. (author)

  20. Ferritic steels for French LMFBR steam generators

    International Nuclear Information System (INIS)

    Aubert, M.; Mathieu, B.; Petrequin, P.

    1983-06-01

    Austenitic stainless steels have been widely used in many components of the French LMFBR. Up to now, ferritic steels have not been considered for these components, mainly due to their relatively low creep properties. Some ferritic steels are usable when the maximum temperatures in service do not exceed about 530 0 C. It is the case of the steam generators of the Phenix plant, where the exchange tubes of the evaporator are made of 2,25% Cr-1% Mo steel, stabilized or not by addition of niobium. These ferritic alloys have worked successfully since the first steam production in October 1973. For the SuperPhenix power plant, an ''all austenitic stainless alloy'' apparatus has been chosen. However, for the future, ferritic alloys offer potential for use as alternative materials in the evaporators: low alloys steels type 2,25% Cr-1% Mo (exchange tubes, tube-sheets, shells), or at higher chromium content type 9% Cr-2% Mo NbV (exchange tubes) or 12M Cr-1% Mo-V (tube-sheets). Most of these steels have already an industrial background, and are widely used in similar applications. The various potential applications of these steels are reviewed with regards to the French LMFBR steam generators, indicating that some points need an effort of clarification, for instance the properties of the heterogeneous ferritic/austenitic weldments

  1. Analysis of fast reactor steam generator performance

    International Nuclear Information System (INIS)

    Hulme, G.; Curzon, A.F.

    1992-01-01

    A computer model for the prediction of flow and temperature fields within a fast reactor steam generator unit is described. The model combines a commercially available computational fluid dynamics (CFD) solver (PHOENICS) with a steam-tube calculation and provides solutions for the fully coupled flow and temperature fields on both the shell side and the tube side. The model includes the inlet and outlet headers and the bottom end stagnant zone. It also accounts for the effects of support grids and edge-gaps. Two and three dimensional and transient calculations have been performed for both straight tube and J-tube units. Examples of the application of the model are presented. (7 figures) (Author)

  2. Gasification of coal with steam using heat from HTRs

    International Nuclear Information System (INIS)

    Juentgen, H.; Heek, K.H. van

    1975-01-01

    In existing coal gasification processes a substantial part of the coal is used to provide the heat for the reaction, for the generation and superheating of steam and for the production of oxygen. By using heat from HTRs to substitute this part, the coal is then completely used as raw material for gas production. This offers the following advantages compared with the existing processes: a saving of coal, less CO 2 emission and, in countries with high coal costs, lower gas production costs. A survey is given of the state of the project, discussing the first design of a commercial gasifier, the influence of the helium outlet temperature of the HTR, kinds of products, and the overall efficiency of the plant. The aim of the development is to demonstrate the use of heat from an HTR for full scale coal gasification, starting in 1985. (Auth.)

  3. Thermal circuit and supercritical steam generator of the BGR-300 nuclear power plant

    International Nuclear Information System (INIS)

    Afanas'ev, B.P.; Godik, I.B.; Komarov, N.F.; Kurochnkin, Yu.P.

    1979-01-01

    Secondary coolant circuit and a steam generator for supercritical steam parameters of the BGR-300 reactor plant are described. The BGR-300 plant with a 300 MW(e) high-temperature gas-cooled fast reactor is developed as a pilot commercial plant. It is shown that the use of a supercritical pressure steam increases the thermal efficiency of the plant and descreases thermal releases to the environment, permits to use home-made commercial turbine plants of large unit power. The proposed supercritical pressure steam generator has considerable advantages from the viewpoint of heat transfer and hydrodynamical processes

  4. Advanced life-cycle management for an increased steam generator performance

    International Nuclear Information System (INIS)

    Beck, J.; Schwarz, T.; Bouecke, R.; Schneider, V.

    2006-01-01

    High steam generators performance is a prerequisite for high plant availability and possible life time extension. During operation, the performance is reduced by fouling of the heating tubes and by corrosion, resulting on a reduction of the heat-exchange area. Such steam generator degradation problems arise from mechanical degradation and a continuous ingress of non-volatile contaminants, i.e. corrosion products and salt impurities accumulated in the steam generators. In addition, the tube scales in general affect the steam generator thermal performance, which ultimately cause a reduction of power output. AREVA applied an integrated service for utilities to evaluate all operational parameters influencing the steam generator performance. The evaluation is assisted by a systematic approach to evaluate the major steam generator operational data. The different data are structured and indexed in a Cleanling-Matrix. The result of this matrix is a quantified, dimensionless figure, given as the Fouling Index. The Fouling Index allows to monitor the condition of steam generators, compare it to other plants and, in combination with a life-time management applied at several German utilities, it allows verified statements on the past operation. Based on these data, an extrapolation of the potential additional life-time of the component is possible. As such, the Fouling Index is a valuable tool concerning life-time extension considerations. The application of the cleanliness criteria in combination with operational data with respect to life-time monitoring and improvements of steam generator performance are presented. (author)

  5. Small leak damage and protection systems in steam generators

    International Nuclear Information System (INIS)

    Greene, D.A.

    1976-01-01

    A small leak of water into sodium in a liquid metal heated steam generator can cause damage to adjacent tubes, a phenomenon termed wastage. Theories on this phenomenon range from corrosion from sodium water reaction products to erosion by supersonic particles. An alternative approach considers the water injection to form a simple combustion process. Using this approach many aspects of over 250 wastage experiments can be explained both analytically and physically. The U.S. has an extensive technology in the general area of acoustic surveillance. High temperature in-sodium microphones, in-vessel waveguides, and data analysis techniques have been successfully demonstrated in national development programs. This technology has been applied specifically to the development of an acoustic leak detection/location monitor for small leaks in an operating steam generator

  6. Two Phase Flow Stability in the HTR-10 Steam Generator

    Institute of Scientific and Technical Information of China (English)

    居怀明; 左开芬; 刘志勇; 徐元辉

    2001-01-01

    A 10 MW High Temperature Gas Cooled Reactor (HTR-10) designed bythe Institute of Nuclear Energy Technology (INET) is now being constructed. The steam generator (SG) in the HTR-10 is one of the most important components for reactor safety. The thermal-hydraulic performance of the SG was investigated. A full scale HTR-10 Steam Generator Two Tube Engineering Model Test Facility (SGTM-10) was installed and tested at INET. This paper describes the SGTM-10 thermal hydraulic experimental system in detail. The SGTM-10 simulates the actual thermal and structural parameters of the HTR-10. The SGTM-10 includes three separated loops: the primary helium loop, the secondary water loop, and the tertiary cooling water loop. Two parallel tubes are arranged in the test assembly. The main experimental equipment is shown in the paper. Expermental results are given illustrating the effects of the outlet pressures, the heating power, and the inlet subcooling.

  7. Report on US-Japan 1983 meetings on steam generators

    International Nuclear Information System (INIS)

    1984-04-01

    This is a report on a trip to Japan by personnel of the US Nuclear Regulatory Commission in 1983 to exchange information on steam generators of nuclear power plants. Steam generators of Japanese pressurized water reactors have experienced nearly all of the forms of degradation that have been experienced in US recirculating-type steam generators, except for denting and pitting. More tubes have been plugged per year of reactor operation in Japanese than in US steam generators, but much of the Japanese tube plugging is preventative rather than the result of leaks experienced. The number of leaks per reactor year is much smaller for Japanese than for US steam generators. No steam generators have been replaced in Japan while several have been replaced in the US. The Japanese experience may be related to their very stringent inspection and maintenance programs for steam generators

  8. Moisture separator for steam generator level measurement system

    International Nuclear Information System (INIS)

    Cantineau, B.J.

    1987-01-01

    A steam generator level measurement system having a reference leg which is kept full of water by a condensation pot, has a liquid/steam separator in the connecting line between the condensation pot and the steam phase in the steam generator to remove excess liquid from the steam externally of the steam generator. This ensures that the connecting line does not become blocked. The separator pot has an expansion chamber which slows down the velocity of the steam/liquid mixture to aid in separation, and a baffle, to avoid liquid flow into the line connected to the condensate pot. Liquid separated is returned to the steam generator below the water level through a drain line. (author)

  9. Numerical methods on flow instabilities in steam generator

    International Nuclear Information System (INIS)

    Yoshikawa, Ryuji; Hamada, Hirotsugu; Ohshima, Hiroyuki; Yanagisawa, Hideki

    2008-06-01

    The phenomenon of two-phase flow instability is important for the design and operation of many industrial systems and equipment, such as steam generators. The designer's job is to predict the threshold of flow instability in order to design around it or compensate for it. So it is essential to understand the physical phenomena governing such instability and to develop computational tools to model the dynamics of boiling systems. In Japan Atomic Energy Agency, investigations on heat transfer characteristics of steam generator are being performed for the development of Sodium-cooled Fast Breeder Reactor. As one part of the research work, the evaluations of two-phase flow instability in the steam generator are being carried out experimentally and numerically. In this report, the numerical methods were studied for two-phase flow instability analysis in steam generator. For numerical simulation purpose, the special algorithm to calculate inlet flow rate iteratively with inlet pressure and outlet pressure as boundary conditions for the density-wave instability analysis was established. There was no need to solve property derivatives and large matrices, so the spurious numerical instabilities caused by discontinuous property derivatives at boiling boundaries were avoided. Large time-step was possible. The flow instability in single heat transfer tube was successfully simulated with homogeneous equilibrium model by using the present algorithm. Then the drift-flux model including the effects of subcooled boiling and two phase slip was adopted to improve the accuracy. The computer code was developed after selecting the correlations of drift velocity and distribution parameter. The capability of drift flux model together with the present algorithm for simulating density-wave instability in single tube was confirmed. (author)

  10. Structural considerations in steam generator replacement

    International Nuclear Information System (INIS)

    Bertheau, S.R.; Gazda, P.A.

    1991-01-01

    Corrosion of the tubes and tube-support structures inside pressurized water reactor (PWR) steam generators has led many utilities to consider a replacement of the generators. Such a project is a major undertaking for a utility and must be well planned to ensure an efficient and cost-effective effort. This paper discusses various structural aspects of replacement options, such as total or partial generator replacement, along with their associated pipe cuts; major structural aspects associated with removal paths through the equipment hatch or through an opening in the containment wall, along with the related removal processes; onsite movement and storage of the generators; and the advantages and disadvantages of the removal alternatives. This paper addresses the major structural considerations associated with a steam generator replacement project. Other important considerations (e.g., licensing, radiological concerns, electrical requirements, facilities for management and onsite administrative activities, storage and fabrication activities, and offsite transportation) are not discussed in this paper, but should be carefully considered when undertaking a replacement project

  11. Emergency makeup of nuclear steam generators in blackout conditions

    International Nuclear Information System (INIS)

    Korolev, A.V.; Derevyanko, O.V.

    2014-01-01

    The paper describes an original solution for using steam energy to organize makeup of NPP steam generators in blackout conditions. The proposed solution combines a disk friction turbine and an axial turbine in a single housing to provide a high overall technical effect enabling the replenishment of nuclear steam generators with steam using the pump turbine drive assembly. The application of the design is analyzed and its efficiency and feasibility are shown

  12. LMFBR steam generators in the United Kingdom

    International Nuclear Information System (INIS)

    Anderson, R.; Hayden, O.

    2002-01-01

    Experience has been gained in the UK on the operation of LMFBR Steam Generator Units (SGU) over a period of 20 years from the Dounreay Fast Reactor (DFR) and the Prototype Fast Reactor (PFR). The DFR steam generator featured a double barrier and therefore did not represent a commercial design. PFR, however, faced the challenge of a single wall design and it is experience from this which is most valuable. The PFR reactor went critical in March 1974 and the plant operating history since then has been dominated by experience with leaks in the tube to tube plate welds of the high performance U-tubes SGU's. Operation at high power using the full complement of three secondary sodium circuits was delayed until July 1976 by the occurrence of leaks in the tube to tube plate welds of the superheater and reheater units which are fabricated in stainless steel. Repairs were carried out to the two superheaters and they were returned to service. The reheater tube bundle was removed from circuit after sodium was found to have entered the steam side. When the sodium had been removed and inspection carried out it was decided not to recover the unit. Since 1976 the remaining five stainless steel units have operated satisfactorily. This year a replacement reheater unit has been installed. This is of a new design in 9-Cr-Mo ferritic steel using a sleeve through which the steam tube passes to eliminate the tube to tube plate weld. Despite a few early leaks in evaporator tube to tube plate welds up to 1979, these failures did not initially present a major problem. However, in 1980 the rate of evaporator weld failures increased and despite the successful application of a shot peening process to eliminate stress corrosion failures from the water side of the weld, failures traced to the sodium side continued. A sleeving process was developed for application to complete evaporator units on a production basis with the objective of bypassing the welds at each end of the 500 tubes. The decision

  13. Strategy for assessment of WWER steam generator tube integrity. Report prepared within the framework of the coordinated research project on verification of WWER steam generator tube integrity

    International Nuclear Information System (INIS)

    2007-12-01

    Steam generator heat exchanger tube degradations happen in WWER Nuclear Power Plant (NPP). The situation varies from country to country and from NPP to NPP. More severe degradation is observed in WWER-1000 NPPs than in case of WWER-440s. The reasons for these differences could be, among others, differences in heat exchanger tube material (chemical composition, microstructure, residual stresses), in thermal and mechanical loadings, as well as differences in water chemistry. However, WWER steam generators had not been designed for eddy current testing which is the usual testing method in steam generators of western PWRs. Moreover, their supplier provided neither adequate methodology and criteria nor equipment for planning and implementing In-Service Inspection (ISI). Consequently, WWER steam generator ISI infrastructure was established with delay. Even today, there are still big differences in the eddy current inspection strategy and practice as well as in the approach to steam generator heat exchanger tube structural integrity assessment (plugging criteria for defective tubes vary from 40 to 90% wall thickness degradation). Recognizing this situation, the WWER operating countries expressed their need for a joint effort to develop methodology to establish reasonable commonly accepted integrity assessment criteria for the heat exchanger tubes. The IAEA's programme related to steam generator life management is embedded into the systematic activity of its Technical Working Group on Life Management of Nuclear Power Plants (TWG-LMNPP). Under the advice of the TWG-LMNPP, an IAEA coordinated research project (CRP) on Verification of WWER Steam Generator Tube Integrity was launched in 2001. It was completed in 2005. Thirteen organizations involved in in-service inspection of steam generators in WWER operating countries participated: Croatia, Czech Republic, Finland, France, Hungary, Russian Federation, Slovakia, Spain, Ukraine, and the USA. The overall objective was to

  14. Steam generator replacement in Bruce A Unit 1 and Unit 2

    International Nuclear Information System (INIS)

    Hart, R.S.

    2007-01-01

    The Bruce A Generating Station consists of four 900 MW class CANDU units. The reactor and Primary Heat Transport System for each Unit are housed within a reinforced concrete reactor vault. A large duct running below the reactor vaults accommodates the shared fuel handling system, and connects the four reactor vaults to the vacuum building. The reactor vaults, fuelling system duct and the vacuum building constitute the station vacuum containment system. Bruce A Unit 2 was shut down in 1995 and Bruce A Units 1, 3 and 4 were shutdown in 1997. Bruce A Units 3 and 4 were returned to service in late 2003 and are currently operating. Units 1 and 2 remain out of service. Bruce Power is currently undertaking a major rehabilitation of Bruce A Unit 1 and Unit 2 that will extend the in-service tile of these units by at least 25 years. Replacement of the Steam Generators (eight in each unit) is required; this work was awarded to SNC-Lavalin Nuclear (SLN). The existing steam drums (which house the steam separation and drying equipment) will be retained. Unit 2 is scheduled to be synchronized with the grid in 2009, followed by Unit 1 in 2009. Each Bruce A unit has two steam generating assemblies, one located above and to each end of the reactor. Each steam generating assembly consists of a horizontal cylindrical steam drum and four vertical Steam Generators. The vertical Steam Generators connect to individual nozzles that are located on the underside of the Steam Drum (SD). The steam drums are located in concrete shielding structures (steam drum enclosures). The lower sections of the Steam Generators penetrate the top of the reactor vaults: the containment pressure boundary is established by bellows assemblies that connect between the reactor vault roof slab and the Steam Generators. Each Steam Generators is supported from he bottom by a trapeze that is suspended from the reactor vault top structure. The Steam Generator Replacement (SGR) methodology developed by SLN for Unit 1

  15. Investigation of separation and hydrodynamic characteristics of steam generators used at the NPPs running on PWR-1000 reactors

    International Nuclear Information System (INIS)

    Ageev, A.G.; Korolkov, B.M.; Nigmatulin, B.I.; Vasileva, R.V.; Nekrasov, A.V.; Titiv, V.F.; Tarankov, G.A.

    1997-01-01

    The tests were accomplished at the steam generator of unit 5 of the Novovoronezh nuclear power plant. The outbursts of the steam-water mixture from the gap between the steam generator housing and the submerged perforated screen rim at the side of the inlet coolant manifold were investigated. Tests of the steam generator with a modified steam separation system were carried out on the Balakovo nuclear power plant. The gilled separator of the steam generator was replaced with a steam collecting perforated screen, while the gap between the steam generator housing and the heat exchange bundle rim was closed with additional perforated screens at the side of the inlet manifold. This new solution of moisture separation is better. (M.D.)

  16. Steam generator replacement from ALARA aspects

    International Nuclear Information System (INIS)

    Terry, I.; Breznik, B.

    2003-01-01

    This paper is going to consider radiological related parameters important for steam generator replacement (SGR) implementation. These parameters are identified as ALARA related parameters, owner-contractor relationship, planning, health physics with logistic services, and time required for the replacement. ALARA related parameters such as source or initial dose rate and plant system configuration define the initial conditions for the planning. There is room to optimise work planning. managerial procedures and also the staff during the implementation phase. The overview of these general considerations is based on the following background: using internationally available data and the experience of one of the vendors, i.e. Siemens-Framatome, and management experience of SG replacement which took place at Krsko NPP in the spring of 2000. Generally plant decisions on maintenance or repair procedures under radiation conditions take into account ALARA considerations. But in the main it is difficult to adjudge the results of an ALARA study, usually in the form of a collective dose estimate, because a comparison standard is missing. That is, very often the planned work is of a one-off nature so comparisons are not possible or the scopes are not the same. In such a case the collective doses for other types of work are looked at and a qualitative evaluation is made. In the case of steam generator replacement this is not the case. Over years of steam generator replacements world-wide a standard has been developed gradually. The first part of the following displays an overview of SGR and sets the Krsko SGR in perspective by applying dose analysis. The second part concentrates on the Krsko SGR itself and its ALARA aspects. (authors)

  17. Analysis of density wave instability in counter-flow steam generators using STEAMFREQ-X

    International Nuclear Information System (INIS)

    Chan, K.C.; Yadigaroglu, G.

    1986-01-01

    The STEAMFREQ-X computer model was developed to provide a more comprehensive modeling of the different phenomena that are important to stability analysis of counter-flow steam generators. It uses a frequency-domain analysis and considers heat-flux/flow coupling between the primary and secondary fluids in space and time. Predictions by STEAMFREQ-X were compared with data from both a multi-channel liquid-sodium heated steam generator and a set of single pipe test data. Predicted outlet steam qualities at instability thresholds were within 15% of experimental data for all test points. (orig.)

  18. Transient analysis of a U-tube natural circulation steam generator

    Energy Technology Data Exchange (ETDEWEB)

    Gaikwad, A J; Kumar, Rajesh; Bhadra, Anu; Chakraborty, G; Venkat Raj, V [Reactor Safety Division, Bhabha Atomic Research Centre, Mumbai (India)

    1994-06-01

    A computer code has been developed, for transient thermal-hydraulic analysis of proposed 500 MWe PHWR steam generator. The transient behaviour of a nuclear power plant is very much dependent on the steam generator performance, as it provides a thermal linkage between the primary and secondary systems. Study of dynamics of steam generator is essential for over all power plant dynamics as well as design of control systems for steam generator. A mathematical model has been developed for the simulation of thermal-hydraulic phenomena in a U tube natural circulation steam generator. Fluid model is based on one dimensional, nonlinear, single fluid conservation equations of mass, momentum, energy and equation of state. This model includes coupled two phase flow heat transfer and natural circulation. The model accounts for both compressibility and thermal expansion effects. The process simulation and results obtained for transients such as step change in load and total loss of feed water are presented. (author). 5 refs., 7 figs.

  19. Fatigue cracking on a steam generator tube

    International Nuclear Information System (INIS)

    Boccanfuso, M.; Lothios, J.; Thebault, Y.; Bruyere, B.; Duisabeau, L.; Herms, E.

    2015-01-01

    A circumferential fatigue crack was observed on a steam generator tube of the unit 2 of the Fessenheim plant. The results of destructive testing and the examination of the fracture surface show that the circumferential crack is linked to a large number of cycles with a very low stress intensity factor. Other aggravating factors like inter-granular corrosion have played a role in the initiating phase of fatigue cracking. The damage has been exacerbated by the lack of support of the tube at the level of the anti-vibration bars. (A.C.)

  20. Steam generator replacement project in 2000

    International Nuclear Information System (INIS)

    Cerjak, J.; Holz, R.; Haus, J.; Gloaguen, C.

    1999-01-01

    NE Krsko has awarded the contract for the Steam Generator Replacement Project, which is one of the modernization projects in Krsko, to the Consortium of Siemens / Framatome in February 1998. This paper deals with the various aspects of the project: scope planning, engineering, preparation of modification packages for licensing, management, major techniques used, etc., showing also the status of the activities for the project which are scheduled to be performed in April through June 2000. The project is being performed on a turnkey basis, that means the Consortium is performing all engineering, preparation of the modification packages and site activities; NE Krsko is dealing with the licensing of the project.(author)

  1. Steam generator of the forced circulation type

    International Nuclear Information System (INIS)

    Forestier, Jean; Leblanc, Bernard; Monteil, Marcel; Monteil, Pierre

    1977-01-01

    The steam generator described is of the forced circulation single passage type comprising an outer casing including a vertical generally cylindrical side ring, an internal skirt coaxial with the outer casing, the bottom of this skirt having a free edge separated from a bottom end closing the outer casing, a central tube plate extending horizontally near a top end, in opposition to the bottom end, a peripheral tube plate, parallel to the central plate and located in the annular space under this central plate, a bundle of J shaped tubes [fr

  2. Perspective of the Westinghouse steam generator secondary side maintenance approach

    Energy Technology Data Exchange (ETDEWEB)

    Ramaley, D. [Westinghouse Electric Company LLC, Cranberry Township, Pennsylvania (United States)

    2012-07-01

    Historically, Westinghouse had developed a set of steam generator secondary maintenance guidelines focused around performing recurring activities each outage without direct regards to the age, deposit loading, operational status, or corrosion status of the steam generator. Through the evolution of steam generator design and steam generator condition data, Westinghouse now uses a proactive assessment and planning approach for utilities. Westinghouse works with utilities to develop steam generator secondary maintenance plans for long term steam generator viability. Westinghouse has developed a portfolio of products to allow utilities to optimize steam generator operability and develop programs aimed at maintaining the steam generator secondary side in a favorable condition for successful long term operation. Judicious use of the means available for program development should allow for corrosion free operation, long term full power operation at optimum thermal efficiency, and leveling of outage expenditures over a long period of time. This paper will review the following required elements for an effective steam generator secondary side strategy: • Assessment: In order to develop an appropriate maintenance strategy, actions must be taken to obtain an accurate picture of the SG secondary side condition. • Forecasting: Using available data predictions are developed for future steam generator conditions and required maintenance actions. • Action: Cost effective engineering and maintenance actions must be completed at the appropriate time as designated by the plan. • Evaluation of Results: Following execution of maintenance tactics, it is necessary to revise strategy and develop technology enhancements as appropriate. (author)

  3. ANL/CANTIA code for steam generator tube integrity assessment

    International Nuclear Information System (INIS)

    Revankar, S.T.; Wolf, B.; Majumdar, S.; Riznic, J.R.

    2009-01-01

    Steam generator (SG) tubes have an important safety role in CANDU type reactors and Pressurized Water Reactors (PWR) because they constitute one of the primary barriers between the radioactive and non-radioactive sides of the nuclear plant. The SG tubes are susceptible to corrosion and damage. A failure of a single steam generator tube, or even a few tubes, would not be a serious safety-related event in a CANDU reactor. The leakage from a ruptured tube is within makeup capacity of the primary heat transport system, so that as long as the operator takes the correct actions, the off-site consequences will be negligible. A sufficient safety margin against tube rupture used to be the basis for a variety of maintenance strategies developed to maintain a suitable level of plant safety and reliability. Several through-wall flaws may remain in operation and potentially contribute to the total primary-to-secondary leak rate. Assessment of the conditional probabilities of tube failures, leak rates, and ultimately risk of exceeding licensing dose limits has been used for steam generator tube fitness-for-service assessment. The advantage of this type of analysis is that it avoids the excessive conservatism typically present in deterministic methodologies. However, it requires considerable effort and expense to develop all of the failure, leakage, probability of detection, and flaw growth distributions and models necessary to obtain meaningful results from a probabilistic model. The Canadian Nuclear Safety Commission (CNSC) recently developed the CANTIA methodology for probabilistic assessment of inspection strategies for steam generator tubes as a direct effect on the probability of tube failure and primary-to-secondary leak rate Recently Argonne National Laboratory has developed tube integrity and leak rate models under Integrated Steam Generator Tube Integrity Program (ISGTIP-2). These models have been incorporated in the ANL/CANTIA code. This paper presents the ANL

  4. Fabrication and inspection development for CRBRP steam generators

    International Nuclear Information System (INIS)

    McClung, R.W.; Slaughter, G.M.; Spalaris, C.N.; Lillie, A.F.

    1975-09-01

    One of the critical nonnuclear elements of the CRBRP is the steam generator that transfers the heat from the sodium system to the high-pressure steam system but must maintain integrity and separation of the two fluids. The construction material is 2 1 / 4 Cr--1 Mo alloy steel with high-purity (e.g. vacuum arc remelt) material being used for the tubing and tubesheets. For confidence in successful manufacturing of the several evaporator and superheater modules, key development activities are under way (1) for procurement of high-quality components, (2) to assure proper assembly (with emphasis on welding), and (3) to assure that adequate nondestructive testing methods are available to examine the units. (auth)

  5. Structural and leakage integrity assessment of WWER steam generator tubes

    International Nuclear Information System (INIS)

    Splichal, K.; Otruba, J.; Keilova, E.; Krhounek, V.; Turek, J.

    1996-01-01

    The leakage and plugging limits were derived for WWER steam generators based on leak and burst tests using tubes with axial part-through and through-wall defects. The following conclusions were arrived at: (i) The permissible primary-to-secondary leak rate with respect to the permissible through-wall defect size of WWER-440 and WWER-1000 steam generator tubes is 8 l/h. (ii) The primary-to-secondary leak rate is reduced by the blocking of the tube cracks by corrosion product particles and other substances. (iii) The rate of crack penetration through the tube wall is higher than the crack widening. (iv) The validity of the criterion of instability for tubes with through-wall cracks was confirmed experimentally. For the WWER-440 and WWER-1000 steam generators, the critical size of axial through-wall cracks, for the threshold primary-to-secondary pressure difference, is 13.8 and 12.0 mm, respectively. (v) The calculated leakage for the rupture of one tube and for the assumed extreme defects is two orders and one order of magnitude, respectively, higher than the proposed primary water leakage limit of 8 l/h. (vi) The experiments gave evidence that the use of the permissible thinning limit of 80% for the heat exchange tube plugging does not bring about uncontrollable leakage or unstable crack growth. This is consistent with experience gained at WWER-440 type nuclear power plants. 4 tabs., 5 figs., 9 refs

  6. Heat recovery optimization in a steam-assisted gravity drainage (SAGD) plant

    International Nuclear Information System (INIS)

    Ashrafi, Omid; Navarri, Philippe; Hughes, Robin; Lu, Dennis

    2016-01-01

    Pinch Analysis was used to improve the energy performance of a typical steam-assisted gravity drainage (SAGD) process. The objective of this work was to reduce the amount of natural gas used for steam generation in the plant and the associated greenhouse gas emissions. The INTEGRATION software was used to analyze how heat is being used in the existing design and identify inefficient heat exchanges causing excessive use of energy. Several modifications to improve the base case heat exchanger network (HEN) were identified. The proposed retrofit projects reduced the process heating demands by improving the existing heat recovery system and by recovering waste heat and decreased natural gas consumption in the steam production unit by approximately 40 MW, representing approximately 8% of total consumption. As a result, the amount of glycol used to transfer energy across the facility was also reduced, as well as the electricity consumption related to glycol pumping. It was shown that the proposed heat recovery projects reduced natural gas costs by C$3.8 million/y and greenhouse gas emissions by 61,700 t/y of CO_2. - Highlights: • A heat integration study using Pinch analysis was performed in a SAGD process. • Several modifications are suggested to improve the existing heat recovery system. • Heat recovery projects increased boiler feed water and combustion air temperatures. • The proposed modifications reduced natural gas use for steam generation. • Heat recovery significantly reduced operating costs and greenhouse gas emissions.

  7. Research perspectives on the evaluation of steam generator tube integrity

    International Nuclear Information System (INIS)

    Muscara, J.; Diercks, D. R.; Majumdar, S.; Kupperman, D. S.; Bakhtiari, S.; Shack, W. J.

    2001-01-01

    Industry effects have been largely successful in managing degradation of steam generator tubes due to wastage, pitting, and denting, but fretting, SCC and intergranular attack have proved more difficult to manage. Although steam generator replacements are proceeding there is substantial industry interest in operating with degraded steam generators, and significant numbers of plants will continue to do so. In most cases degradation of steam generator tubing by stress corrosion cracking is still managed by plug or repair on detection, because current NDE techniques for characterization of flaws are not accurate enough to permit continued operation. This paper reviews some of the historical background that underlies current steam generator degradation management strategies and outlines some of the additional research that must be done to provide more effective management of degradation in current generators and provide greater assurance of satisfactory performance in replacement steam generators

  8. Mathematical modeling of control system for the experimental steam generator

    Science.gov (United States)

    Podlasek, Szymon; Lalik, Krzysztof; Filipowicz, Mariusz; Sornek, Krzysztof; Kupski, Robert; Raś, Anita

    2016-03-01

    A steam generator is an essential unit of each cogeneration system using steam machines. Currently one of the cheapest ways of the steam generation can be application of old steam generators came from army surplus store. They have relatively simple construction and in case of not so exploited units - quite good general conditions, and functionality of mechanical components. By contrast, electrical components and control systems (mostly based on relay automatics) are definitely obsolete. It is not possible to use such units with cooperation of steam bus or with steam engines. In particular, there is no possibility for automatically adjustment of the pressure and the temperature of the generated steam supplying steam engines. Such adjustment is necessary in case of variation of a generator load. The paper is devoted to description of improvement of an exemplary unit together with construction of the measurement-control system based on a PLC. The aim was to enable for communication between the steam generator and controllers of the steam bus and steam engines in order to construction of a complete, fully autonomic and maintenance-free microcogeneration system.

  9. Mathematical modeling of control system for the experimental steam generator

    Directory of Open Access Journals (Sweden)

    Podlasek Szymon

    2016-01-01

    Full Text Available A steam generator is an essential unit of each cogeneration system using steam machines. Currently one of the cheapest ways of the steam generation can be application of old steam generators came from army surplus store. They have relatively simple construction and in case of not so exploited units – quite good general conditions, and functionality of mechanical components. By contrast, electrical components and control systems (mostly based on relay automatics are definitely obsolete. It is not possible to use such units with cooperation of steam bus or with steam engines. In particular, there is no possibility for automatically adjustment of the pressure and the temperature of the generated steam supplying steam engines. Such adjustment is necessary in case of variation of a generator load. The paper is devoted to description of improvement of an exemplary unit together with construction of the measurement-control system based on a PLC. The aim was to enable for communication between the steam generator and controllers of the steam bus and steam engines in order to construction of a complete, fully autonomic and maintenance-free microcogeneration system.

  10. Results of the secondary side chemical cleaning of the steam generators

    International Nuclear Information System (INIS)

    Doma, A.; Patek, G.

    2001-01-01

    A significant amount of deposit has developed on the secondary side of the heat transfer tubes of the steam generators (SG) of the Paks Nuclear Power Plant units in course of the years. More than 99.5% of the deposit is made up of magnetite (Fe 3 O 4 ) generated in the secondary circuit of the power plant. Those deposits lead to the decrease of the heat transfer. Even more important is its role from the point of view of operational reliability of the steam generators, leak tightness between the primary and secondary sides. The first series of cleaning took place following 8-9 years of operation of the units. Following the first cleaning cycle the transport of the corrosion products into the steam generators did not change, and thus obviously new cleaning was required. Periodical cleaning of the steam generators shall be assured. (R.P.)

  11. Analysis of the steam generator for the GCR-module

    International Nuclear Information System (INIS)

    Podhorsky, M.

    1988-01-01

    The KWU/Interatom HTR-module consists of a reactor and a heat transfer unit. Depending on the possible application, the thermal output of the reactor amounting to between 170 to 200 MW is disconnected using steam generators, steam reformers or helium/helium intermediate heat exchangers. The steam generator is a vessel of a helical tube construction with ascending evaporation and a descending helium flow around the tubes. Coaxial helium backflow is used to cool the pressure vessel shell. The helical tube bundle of the plain tube type consists of tube cylinders which are coiled in opposite directions. The bundle load is supported in the lower cold section. The calculation for the static flow stability curve has shown the necessity for installing the orifice and thus for throttling. This is to prevent an instable flow in the tubes connected in parallel. The tube support system must support the weight of the tubes, dampen or prevent vibration stimulation of the tube and at the same time be constructed in such a way that no inadmissible stresses occur in the tube as a result of impeded thermal expansion. The admissible start-up and shut-down gradients depend on the thermal stresses in the thick-walled components. A parametric study was carried out based on the steam tubesheet geometry. Appropriate attention, commensurate with the importance of the many joints, must be paid to the tube/tubesheet joint. The tube will be secured in the tubesheet using two redundant processes. It is welded in and hydraulically expanded. The plastic analysis of the hydraulic joint shows the spread of the plastic zone in the ligament as the expansion pressure is continually increased. In this way the highest possible expansion pressure is determined and the deformation of the adjacent borehole is calculated. The expansion is carried out using the Balcke-Duerr AG HYTEX process. (author)

  12. Rapid Generation of Superheated Steam Using a Water-containing Porous Material

    Science.gov (United States)

    Mori, Shoji; Okuyama, Kunito

    Heat treatment by superheated steam has been utilized in several industrial fields including sterilization, desiccation, and cooking. In particular, cooking by superheated steam is receiving increased attention because it has advantages of reducing the salt and fat contents in foods as well as suppressing the oxidation of vitamin C and fat. In this application, quick startup and cut-off responses are required. Most electrically energized steam generators require a relatively long time to generate superheated steam due to the large heat capacities of the water in container and of the heater. Zhao and Liao (2002) introduced a novel process for rapid vaporization of subcooled liquid, in which a low-thermal-conductivity porous wick containing water is heated by a downward-facing grooved heating block in contact with the upper surface of the wick structure. They showed that saturated steam is generated within approximately 30 seconds from room-temperature water at a heat flux 41.2 kW⁄m2. In order to quickly generate superheated steam of approximately 300°C, which is required for cooking, the heat capacity of the heater should be as small as possible and the imposed heat flux should be so high enough that the porous wick is able to dry out in the vicinity of the contact with the heater and that the resulting heater temperature becomes much higher than the saturation temperature. The present paper proposes a simple structured generator to quickly produce superheated steam. Only a fine wire heater is contacted spirally on the inside wall in a hollow porous material. The start-up, cut-off responses and the rate of energy conversion for input power are investigated experimentally. Superheated steam of 300°C is produced in approximately 19 seconds from room-temperature water for an input power of 300 W. The maximum rate of energy conversion in the steady state is approximately 0.9.

  13. Steam generator design requirements for ACR-1000

    International Nuclear Information System (INIS)

    Subash, S.; Hau, K.

    2006-01-01

    Atomic Energy of Canada Limited (AECL) has developed the ACR-1000 (Advanced CANDU Reactor-1000 ) to meet market expectations for enhanced safety of plant operation, high capacity factor, low operating cost, increased operating life, simple component replacement, reduced capital cost, and shorter construction schedule. The ACR-1000 design is based on the use of horizontal fuel channels surrounded by a heavy water moderator, the same feature as in all CANDU reactors. The major innovation in the ACR-1000 is the use of low enriched uranium fuel, and light water as the coolant, which circulates in the fuel channels. This results in a compact reactor core design and a reduction of heavy water inventory, both contributing to a significant decrease in capital cost per MWe produced. The ACR-1000 plant is a two-unit, integrated plant with each unit having a nominal gross output of about 1165 MWe with a net output of approximately 1085 MWe. The plant design is adaptable to a single unit configuration, if required. This paper focuses on the technical considerations that went into developing some of the important design requirements for the steam generators for the ACR-1000 plant and how these requirements are specified in the Technical Specification, which is the governing document for the steam generator (SG) detail design. Layout of these SGs in the plant is briefly described and their impacts on the SG design. (author)

  14. Repair technology for steam generator tubes

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Seung Ho; Jung, Hyun Kyu; Jung, Seung Ho; Kim, Chang Hoi; Jung, Young Moo; Seo, Yong Chil; Kim, Jung Su; Seo, Moo Hong

    2001-02-01

    The most commonly used sleeving materials are thermally treated Alloy 600 and thermally treated Alloy 690 Alloy. Currently, thermally treated Alloy 690 and Alloy 800 are being offered although Alloy 800 has not been licensed in the US. To install sleeve, joint strength, leak tightness, PWSCC resistance, evaluation on process parameter range and the effect of equipments and procedures on repair plan and radiation damage have to be investigated before sleeving. ABB CE provides three type of leak tight Alloy 690 TIG welded and PLUSS sleeve. Currently, Direct Tube Repair technique using Nd:YAG laser has been developed by ABB CE and Westinghouse. FTI has brazed and kinetic sleeve designs for recirculating steam generator and hydraulic and rolled sleeve designs for one-through steam generators. Westinghouse provides HEJ, brazed and laser welded sleeve design. When sleeve is installed in order to repair the damaged S/G tubes, it is certain that defects can be occurred due to the plastic induced stress and thermal stress. Therefore it is important to minimize the residual stress. FTI provides the electrosleeve technique as a future repair candidate using electroplating.

  15. Repair technology for steam generator tubes

    International Nuclear Information System (INIS)

    Kim, Seung Ho; Jung, Hyun Kyu; Jung, Seung Ho; Kim, Chang Hoi; Jung, Young Moo; Seo, Yong Chil; Kim, Jung Su; Seo, Moo Hong

    2001-02-01

    The most commonly used sleeving materials are thermally treated Alloy 600 and thermally treated Alloy 690 Alloy. Currently, thermally treated Alloy 690 and Alloy 800 are being offered although Alloy 800 has not been licensed in the US. To install sleeve, joint strength, leak tightness, PWSCC resistance, evaluation on process parameter range and the effect of equipments and procedures on repair plan and radiation damage have to be investigated before sleeving. ABB CE provides three type of leak tight Alloy 690 TIG welded and PLUSS sleeve. Currently, Direct Tube Repair technique using Nd:YAG laser has been developed by ABB CE and Westinghouse. FTI has brazed and kinetic sleeve designs for recirculating steam generator and hydraulic and rolled sleeve designs for one-through steam generators. Westinghouse provides HEJ, brazed and laser welded sleeve design. When sleeve is installed in order to repair the damaged S/G tubes, it is certain that defects can be occurred due to the plastic induced stress and thermal stress. Therefore it is important to minimize the residual stress. FTI provides the electrosleeve technique as a future repair candidate using electroplating

  16. Method for steam generator water level measurement

    International Nuclear Information System (INIS)

    Srinivasan, J.S.

    1991-01-01

    This paper describes a nuclear power plant, a method of controlling the steam generator water level, wherein the steam generator has an upper level tap corresponding to an upper level, a lower level, a riser positioned between the lower and upper taps, and level sensor means for indicating water level between a first range limit and a second range limit, the sensor means being connected to at least the lower tap. It comprises: calculating a measure of velocity head at about the lower level tap; calculating a measure of full water level as the upper level less the measure of velocity head; calibrating the level sensor means to provide an output at the first limit corresponding to an input thereto representative of the measure of full level; calculating a high level setpoint equal to the level of the riser less a bias amount which is a function of the position of the riser relative to the span between the taps; and controlling the water level when the sensor means indicates that the high level setpoint has been reached

  17. The testing of a steam-water separating device used for vertical steam generators

    International Nuclear Information System (INIS)

    Ding Xunshen; Cui Baoyuan; Xue Yunkui; Liu Shixun

    1989-01-01

    The air-water screening tests of a steam-water separating device used for vertical steam generators at low pressure are introduced. The article puts emphasis on the qualification test of the steam-water separating device at hot conditions in a high temperature and pressure water test rig. The performance of the comprehensive test of the steam-water separating device indicates that the humidity of the steam at the drier exit is much less than the specified amount of 0.25%

  18. Technical specifications for the provision of heat and steam sources for INPP and Visaginas. Final report

    International Nuclear Information System (INIS)

    2003-01-01

    In October 1999, the National Energy Strategy was approved by the Lithuanian Parliament. The National Energy Strategy included the decision to close Unit-1 of INPP before 2005. Later is has been decided to close Unit 2 before the end of 2009 as well. The closure and decommissioning will have heavy impact on the heat supply for the city of Visaginas. Unit 1 and Unit 2 of INPP supplies hot water and steam to INPP for process purposes and for space heating of residential and commercial buildings. When Unit 1 is permanently shut down, reliable heat and steam sources independent of the power plants own heat and steam generation facilities are required for safety reasons in the event of shutdown of the remaining unit for maintenance or in an emergency. These steam and heat sources must be operational before single unit operation is envisaged. Provision of a reliable independent heat and steam source is therefore urgent. After both reactors are shut down permanently, a steam source will be needed at the plant for radioactive waste storage and disposal. INPP and DEA has performed a feasibility study for the provision of a reliable heat source for Ignalina Nuclear Power Plant and Visaginas, and the modernisation of Visaginas district heating system. The objective of this project is to prepare technical specifications for the provision of new heat and steam sources for INPP and Visaginas, and for rehabilitation of the heat transmission pipeline between INPP, the back-up boiler station and Visaginas City. The results of the study are presented in detail in the reports and technical specifications: 1. Transient analysis for Visaginas DH system, 2. Non-destructive testing of boiler stations, pump stations and transmission lines, 3. Conceptual design, 4. Technical specifications, Package 1 to 6. The study has suggested: 1. Construction of new steam boiler station, 2. Construction of new heat only boiler station, 3. Renovation of existing back-up heat only boiler station, 4

  19. WWER steam generator tube structural and leakage integrity

    International Nuclear Information System (INIS)

    Splichal, K.; Krhounek, Vl.; Otruba, J.; Ruscak, M.

    1998-01-01

    The integrity of heat exchange tubes may influence the lifetime of WWER steam generators and appears to be an important criterion for the evaluation of their safety and operational reliability. The basic requirements are to assure very low probability of radioactive water leakage, preventing unstable crack growth and sudden tube rupture. These requirements led to development of permissible limits for primary to secondary leak evaluation and heat exchange tubes plugging. The stress corrosion cracking and pitting are the main corrosion damages of WWER heat exchange tubes and are initiated from the outer surface. Both the initiation and crack growth cause thinning of the tube wall and lead to part thickness cracks and through wall cracks, oriented preferentially in the axial direction. The paper presents the leakage and plugging limits for WWER steam generators, which have been determined from leak tests and burst tests. The tubes with axial part-through and through-wall defects have been used. The permissible value of primary to secondary leak rate was evaluated with respect to permissible axial through-wall defect size of WWER 440 and 1000 steam generator tubes. Blocking of the tube cracks by corrosion product particles and other compounds reduces the primary to secondary leak rate. The plugging limits involve the following factors: permissible tube wall thickness which determine further operation of the tubes with defects and assures their integrity under operating conditions and permissible size of a through-wall crack which is sufficiently stable under normal and accident conditions in relation to the critical crack length. For the evaluation of burst test of heat exchange tubes with longitudinal through-wall defects the instability criterion has been used and the dependence of the normalised burst pressure on the normalised length of an axial through-wall defect has been determined. The validity of the criterion of instability for WWER tubes with through

  20. Degradation monitoring in IRIS steam generators

    International Nuclear Information System (INIS)

    Alpay, B.; Holloway, J. P.; Lee, J. C.

    2007-01-01

    We present a degradation monitoring technique based on unscented Kalman filtering (UKF), which uses a nonlinear system model without linearization to estimate the status of the component/state variables. To test the applicability of the methodology, the fouling of tubes is chosen among various degradation mechanisms for the IRIS (International Reactor Innovative and Secure) steam generators (SGs). The degradation monitoring algorithm diagnoses the tube fouling and estimates the thickness of the crud deposited on the secondary side of the SG along with the increase in the pressure drop triggered by fouling. A stand-alone SG model developed with the RELAP5 code was used to simulate the transient behavior of the SG and drive an UKF state estimate. By using the secondary side outlet temperature as the measurement and the nodal pressures along the secondary side as states, UKF generated accurate estimates of the crud layer thicknesses for different crud formations. (authors)

  1. The ageing of CANDU steam generator due to localized corrosion

    International Nuclear Information System (INIS)

    Lucan, D.; Fulger, M.; Jinescu, Ghe.

    2001-01-01

    The principal types of corrosion are presented which can occur in CANDU steam generator. There are also presented the operation conditions, the specifications referring to the water chemistry and the construction materials of Steam Generator, the factors that have a great influence on the corrosion behaviour during the whole exploitation period of this equipment. The most important elements of CANDU Steam Generator ageing management program are also discussed. (R. P.)

  2. Future development LMFBR-steam generators SNR2

    International Nuclear Information System (INIS)

    Essebaggers, J.; Pors, J.G.

    1975-01-01

    The development work for steam generators for large LMFBR plants by Neratoom will be reviewed consisting of: 1. Development engineering information. 2. Concept select studies followed by conceptual designs of selected models. 3. Development manufacturing techniques. 4. Detail design of a prototype unit. 5. Testing of sub-constructions for prototype steam generators. In this presentation item 1 and 2 above will be high lighted, identifying the development work for the SNR-2 steam generators on short term basis. (author)

  3. The Creys Malville FBR Super Phenix steam generators

    International Nuclear Information System (INIS)

    Baque, P.; Zuber, T.; Saur, J.M.; Cambillard, E.

    1980-08-01

    After briefly recalling the French experience on sodium steam generators, the authors describe the design concepts of the Superphenix units and give their main characteristics. A short summary of the realized R and D program precedes the description of the four 750-MWt steam generators, the fabrication of which is in progress by Creusot-Loire at Chalon sur Saone (France). The studies started for the next French fast breeder reactors and their steam generators are mentioned

  4. Thermal-hydraulic characteristic of the PGV-1000 steam generator

    International Nuclear Information System (INIS)

    Ubra, O.; Doubek, M.

    1995-01-01

    Horizontal steam generators are typical parts of nuclear power plants with pressure water reactor type VVER. By means of this computer program, a detailed thermal-hydraulic study of the horizontal steam generator PGV-1000 has been carried out and a special attention has been paid to the thermal-hydraulics of the secondary side. A set of important steam generator characteristics has been obtained and analyzed. Some of the interesting results of the analysis are presented in the paper. (author)

  5. The use of bimetallic welds in the THTR steam generators

    International Nuclear Information System (INIS)

    Blumer, U.; Fricker, H.; Amacker, S.

    1984-01-01

    Heat exchanger tubes operating under high temperatures must be designed in two qualities of material. The part which has relatively low tube wall temperature can be designed with the use of ferritic material for economic reasons. At a certain temperature level, the creep strength and the stability of this material are no longer sufficient, and an austenitic tube material must be provided for the higher temperature section of the heat exchanger bundle. This paper deals with welds between the two tubing sections, with emphasis on their application in the thorium high temperature reactor (THTR) steam generators. While the tubing of heat exchanger equipment in general needs careful design to withstand a number of different loading types, the use of bimetallic welds requires special attention to prevent it from becoming a weak spot in the design

  6. Steam Generator Group Project: Task 10, Secondary side examination

    International Nuclear Information System (INIS)

    Schwenk, E.B.

    1987-06-01

    This report concludes an effort to examine and assess from the secondary side, the condition of the retired-from-service Surry 2A steam generator. It is includes photographs of degradation of various components or regions in a generic recirculating type steam generator. The photographic detail given in the text (and the previous report NUREG/CR-3843, PNL-5033) have not been readily available to many investigators outside the Nuclear Steam Supply Vendors and Users. The photographs include views of Inconel 600 heat exchanger tubes (0.875 diameter [nominal] x 0.050 inch wall) showing deformed and intergranularly stress-corrosion cracked U-bends, tube denting in the support plate, intergranular attack and thinning (both in the tube sheet region), support plat deformation and cracking at flow slots and in ligaments between flow holes and tube holes. In addition, photographs of tube pitting, anti-vibration bar fretting, and the sludge pile are presented. An experimental stress analysis was conducted on a distorted Row 1 tube in the region of a compressed flow slot between the 6th and 7th (top) support plates. During removal of the tube, relaxation strains were measured and residual stresses calculated. Finally a cursory metallurgical failure analysis was conducted on a broken U-bend (R1C91) to determine its mode of failure. A rotabroach boring technique was used to make multiple penetrations with minimal damage to the secondary side, at various locations on the shell

  7. Possibilities of the metallurgical base in the manufacture of tubes for nuclear power plant steam generators

    International Nuclear Information System (INIS)

    Prnka, T.; Walder, V.; Dolenek, J.

    Current possibilities are briefly summarized of metallurgy in the manufacture of high-quality tubes for nuclear power plant steam generators, mainly for fast reactor power plants. Discussed are steel making possibilities, semi-finished product and tube forming with special regard to 2.25Cr1MoNiNb steel problems, heat treatment, finishing, and testing. Necessary equipment and technology for the production of steam generator tubes are less common in the existing practice and are demanding on investment; their introduction, however, is inevitable for securing quality production of steam generator tubes. (Kr)

  8. Planning of the steam generators for nuclear applications using optimization techniques

    International Nuclear Information System (INIS)

    Sakai, M.; Silvares, O.M.

    1978-01-01

    Procedure for the maximization of the net power of a nuclear power plant through the application of the optimal control theory of dynamic systems is presented. The problem is formulated in the steam generator which links the primary and the secondary cycle. The solution of the steam generator, optimization problem is obtained simultaneously with the heat balance in both primary and secondary cycle, through an iterative process. By this way the optimal parameters are obtained for the steam generator, the vapor and the cooling gas cycle [pt

  9. Optimization of the steam generator project of a gas cooled nuclear reactor

    International Nuclear Information System (INIS)

    Sakai, Massao

    1978-01-01

    The present work is concerned with the modeling of the primary and secondary circuits of a gas cooled nuclear reactor in order to obtain the relation between the parameters of the two cycles and the steam generator performance. The procedure allows the optimization of the steam generator, through the maximization of the plant net power, and the application of the optimal control theory of dynamic systems. The heat balances for the primary and secondary circuits are carried out simultaneously with the optimized - design parameters of the steam generator, obtained using an iterative technique. (author)

  10. Status of steam generator tubing integrity at Jaslovske Bohunice NPP

    International Nuclear Information System (INIS)

    Cepcek, S.

    1997-01-01

    Steam generator represents one of the most important component of nuclear power plants. Especially, loss of tubing integrity of steam generators can lead to the primary coolant leak to secondary circuit and in worse cases to the unit shut down or to the PTS events occurrence. Therefore, to ensure the steam generator tubing integrity and the current knowledge about tube degradation propagation and development is of the highest importance. In this paper the present status of steam generator tubing integrity in operated NPP in Slovak Republic is presented

  11. Steam generator operating experience update, 1982-1983

    International Nuclear Information System (INIS)

    Frank, L.

    1984-06-01

    This report is a continuation of earlier reports by the staff addressing pressurized water reactor steam generator operating experience. NUREG-0886, Steam Generator Tube Experience, published in February 1982 summarized experience in domestic and foreign plants through December 1981. This report summarizes steam generator operating experience in domestic plants for the years 1982 and 1983. Included are new problems encountered with secondary-side loose parts, sulfur-induced stress-assisted corrosion cracking, and flow-induced vibrational wear in the new preheater design steam generators. The status of Unresolved Safety Issues A3, A4, and A5 is also discussed

  12. Condensate polisher application for PWR steam generator corrosion control

    International Nuclear Information System (INIS)

    Sawochka, S.G.; Leibovitz, J.; Siegwarth, D.P.; Pearl, W.L.

    1981-01-01

    The evolution of corrosion attack modes particularly in recirculating U-tube PWR steam generators has dictated a thorough review of the advantages and disadvantages of condensate polishing. Analytical modeling techniques to qualitatively predict crevice chemistry variations resulting from steam generator bulk water variations have allowed valuable insights to be developed. Modeling results complemented by steam generator and laboratory corrosion data will be employed to set condensate demineralizer effluent specifications consistent with control of steam generator corrosion. Laboratory and plant studies are being performed to demonstrate achievability of necessary effluent specifications. (author)

  13. Stress relief treatment of Alloy 600 steam generator tubing

    International Nuclear Information System (INIS)

    Rooyen, D. van; Cragnolino, C.

    1994-01-01

    The intergranular stress corrosion cracking (IGSCC) of Alloy 600 tubing in the primary side of operating steam generators is the subject of this investigation. The objective of the program was to examine the feasibility of heat treatment to alleviate the IGSCC problem. In addition to this, tests were also performed to examine the IGSCC susceptibility of nuclear grade Alloy 600 tubing obtained from various sources. Examination of temperature-time combinations that may hold potential for improved IGSCC resistance of the transition regions of tubes expanded into tube sheet holes was done. The combinations fall in two categories. One is of short duration and relatively high temperature, where induction is the best method of heating because the treatment only lasts from some tens of seconds to a few minutes. The other is carried out in a lower temperature range and lasts for several hours. This latter combination of temperatures and times is considered for the so-called global heat treatment of entire tube sheet. To assess the effect of these treatments, reverse U-bend testing in high purity deaerated water containing an overpressure of hydrogen was employed and several heats of Alloy 600 were compared in tests at 365 degrees C, which is well above actual operating temperatures of steam generators, but provides an accelerated test procedure. Results of furnace heating in the range of 550-610 degrees C indicated improvement in IGSCC resistance, with best performance after a heat treatment at 610 degrees C for nine hours. In addition to stress relief, carbide precipitation can also occur, and their relative contributions to the improvement is discussed

  14. Steam generator design considerations for modular HTGR plant

    International Nuclear Information System (INIS)

    McDonald, C.F.; DeFur, D.D.

    1986-01-01

    Studies are in progress to develop a standard High Temperature Gas-Cooled Reactor (HTGR) plant design that is amenable to serial production and is licensable. Based on the results of trade studies performed in the DOE-funded HTGR program, activities are being focused to emphasize a modular concept based on a 350 MW(t) annular reactor core with prismatic fuel elements. Utilization of a multiplicity of the standard module affords flexibility in power rating for utility electricity generation. The selected modular HTGR concept has the reactor core and heat transport systems housed in separate steel vessels. This paper highlights the steam generator design considerations for the reference plant, and includes a discussion of the major features of the heat exchanger concept and the technology base existing in the U.S

  15. Susceptibility of CANDU steam generator preheater to cavitation erosion

    International Nuclear Information System (INIS)

    Laroche, S.L.; Sun, L.; Pietralik, J.M.

    2012-01-01

    In 2009, Darlington Steam Generator (SG) tube inspections revealed some tubes had degraded in the preheater. The tube degradation occurred at the clearance gap between the tube and the preheater baffle and reached up to 50% through-wall depth at the baffles in the middle portion of the preheater. The general pattern of the damage and the elemental composition analysis suggested that the degradation was the result of a hydrodynamic process, such as cavitation erosion. Cavitation erosion occurs when vapour bubbles exist or form in the flowing liquid and then these bubbles collapse violently in the vicinity of the wall. These bubbles collapse when steam bubbles contact water that is sufficiently subcooled, below the saturation temperature. In the gap between the tube and the preheater baffle, low flow will exist due to the pressure difference across the baffle plate. In addition, heat transfer occurs from the primary-side fluid to the secondary-side fluid within this clearance gap that is driven by the primary-to-secondary temperature difference. Factors, such as the tube position in the baffle hole and fouling, influence the local conditions and can cause subcooled boiling that result in cavitation. This paper presents a study of flow and heat transfer phenomena to determine the factors contributing to cavitation erosion in SG preheaters. The analysis used the THIRST1 code for a 3-dimensional thermalhydraulic simulation of the steam generators and the ANSYS FLUENT®2 code for detailed calculations of flow and heat transfer in the clearance gaps. This study identifies that tubes in the preheater region are susceptible to cavitation erosion and indicates that this area should be part of the station inspection program because, regardless of preheater design, some tubes may experience the thermalhydraulic conditions and undergo degradations similar to those observed for the tubes in Darlington SGs. (author)

  16. Development of steam generators for combustion of biofuels up to 10 t/h

    Energy Technology Data Exchange (ETDEWEB)

    Bentzin, H

    1985-01-01

    Combustion parameters are compared for raw brown coal, rice hulls and coconut shells as fuel in small steam generators. Combustion of native biofuel is seen as a power generation alternative in developing countries. Experiments were conducted on a 6.5 t/h moving grate steam generator with a firing grate surface of 7.2 m/sup 2/. Combustion results are shown in a table. Technological modifications carried out in adapting brown coal-fired steam generators to biofuels are also listed. A series of small steam generators for combustion of brown coal, biofuels including wood chips, as well as heating oil as back-up has been developed by the Karl-Marx-Stadt Dampfkesselbau Plant, GDR, with steam capacities ranging from 3.2 to 10 t/h. Technical specifications and diagrams of this series design (DGK-3, DGK-45, DWK 2S) are given. A larger steam generator with 20 t/h steam capacity for combustion of raw brown coal, bagasse, wood chips with heating oil and for rice hulls as support fuels is being developed by the Berlin Dampferzeugerbau Plant, GDR. 5 references.

  17. Modeling of an once through helical coil steam generator of a superheated cycle for sizing analysis

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Yeon Sik; Sim, Yoon Sub; Kim, Eui Kwang [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1997-12-31

    A thermal sizing code, named as HSGSA (Helical coil Steam Generator Sizing Analyzer), for a sodium heated helical coil steam generator is developed for KALIMER (Korea Advanced LIquid MEtal Reactor) design. The theoretical modeling of the shell and tube sides is described and relevant correlations are presented. For assessment of HSGSA, a reference plant design case is compared to the calculational outputs from HSGSA simulation. 9 refs., 6 figs. (Author)

  18. Modeling of an once through helical coil steam generator of a superheated cycle for sizing analysis

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Yeon Sik; Sim, Yoon Sub; Kim, Eui Kwang [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1998-12-31

    A thermal sizing code, named as HSGSA (Helical coil Steam Generator Sizing Analyzer), for a sodium heated helical coil steam generator is developed for KALIMER (Korea Advanced LIquid MEtal Reactor) design. The theoretical modeling of the shell and tube sides is described and relevant correlations are presented. For assessment of HSGSA, a reference plant design case is compared to the calculational outputs from HSGSA simulation. 9 refs., 6 figs. (Author)

  19. Integration between direct steam generation in linear solar collectors and supercritical carbon dioxide Brayton power cycles

    OpenAIRE

    Coco Enríquez, Luis; Muñoz Antón, Javier; Martínez-Val Peñalosa, José María

    2015-01-01

    Direct Steam Generation in Parabolic Troughs or Linear Fresnel solar collectors is a technology under development since beginning of nineties (1990's) for replacing thermal oils and molten salts as heat transfer fluids in concentrated solar power plants, avoiding environmental impacts. In parallel to the direct steam generation technology development, supercritical Carbon Dioxide Brayton power cycles are maturing as an alternative to traditional Rankine cycles for increasing net plant efficie...

  20. An homogeneous model of steam generator to simulate operational transiento and accidents in PWR nuclear power plants

    International Nuclear Information System (INIS)

    Souza, A.L. de.

    1981-07-01

    GEVAP - A digital computer code was developed to simulate the thermodynamic transient behaviour of steam generators. The steam generator is divided in heating sections. In each section, the conservation equations of mass and energy are integrated numerically, using a predictor-corrector method. As good reslts where obtained, as compared to transients simulated using more detainled codes, it is concluded that GEVAP can be included as the steam generator module of a more complete systems simulation code for PWR's. (E.G.) [pt

  1. Project No. 6 - Replacement of the heating and steam plant

    International Nuclear Information System (INIS)

    2000-01-01

    At present the Ignalina NPP facilities and Visaginas town are supplied with heat and steam from the district heating facility at Ignalina NPP. A back-up system, dating from 1979, supplies heat and steam when the district heating system is under repair or in case of outages of units 1 and 2. The existing back-up system does no longer meet with applicable technical and safety standards. A breakdown of the back-up system might result in the interruption of the supply to Ignalina NPP of heat and steam necessary for a number of processes, including waste management. Reconstruction of the existing boiler houses is not economically viable option, nor recommendable, for safety reasons, as it would mean the temporary closing of the back-up system. Project activities includes the design, construction and commissioning of the proposed facility, including all licensing documentation

  2. Gas-steam turbine plant for cogenerative process at 'Toplifikacija' - Skopje (Joint-Stock Co. for district heating - Macedonia)

    International Nuclear Information System (INIS)

    Cvetkovski, Andrijan

    2003-01-01

    The gas-steam power plant for combined heat and electric power production at A.D. 'Toplifikacija' Skopje - TO 'Zapad' is analyzed and determined. The analyzed plant is consisted of gas turbine, heat recovery steam generator (HRSG) and condensate steam turbine with controlled steam extraction. It operates on natural gas as a main fuel source. The heating of the water for the district heating is dine in the heat exchanger, with // heat of controlled extraction from condensate turbine. The advantages of the both binary plant and centralized co generative production compared with the individual are analyzed. The natural gas consumption of for both specific heating and electrical capacity in join production as well as fuel savings compared to the separate production of the same quantity of energy is also analyzed. (Original)

  3. Development of a nuclear steam generator system for gas-cooled reactors for application in oil sands extraction

    International Nuclear Information System (INIS)

    Smith, J.; Hart, R.; Lazic, L.

    2009-01-01

    Canada has vast energy reserves in the Oil Sands regions of Alberta and Saskatchewan. Present extraction technologies, such as strip mining, where oil deposits are close to the surface, and Steam Assisted Gravity Drainage (SAGD) technologies for deeper deposits consume significant amounts of energy to produce the bitumen and upgraded synthetic crude oil. Studies have been performed to assess the feasibility of using nuclear reactors as primary energy sources to produce, in particular the steam required for the SAGD deeper deposit extraction process. Presently available reactors fall short of meeting the requirements, in two areas: the steam produced in a 'standard' reactor is too low in pressure and temperature for the SAGD process. Requirements can be for steam as high as 12MPa pressure with superheat; and, 'standard' reactors are too large in total output. Ideally, reactors of output in the range of 400 to 500 MWth, in modules are better suited to Oil Sands applications. The above two requirements can be met using gas-cooled reactors. Generally, newer generation gas-cooled reactors have been designed for power generation, using Brayton Cycle gas turbines run directly from the heated reactor coolant (helium). Where secondary steam is required, heat recovery steam generators have been used. In this paper, a steam generating system is described which uses the high temperature helium from the reactor directly for steam generation purposes, with sufficient quantities of steam produced to allow for SAGD steam injection, power generation using a steam turbine-generator, and with potential secondary energy supply for other purposes such as hydrogen production for upgrading, and environmental remediation processes. It is assumed that the reactors will be in one central location, run by a utility type organization, providing process steam and electricity to surrounding Oil Sands projects, so steam produced is at very high pressure (12 MPa), with superheat, in order to

  4. On possibility of application of the parallel-mixed type coolant flow scheme to NPP steam generators linked with superheaters

    International Nuclear Information System (INIS)

    Malkis, V.A.; Lokshin, V.A.

    1983-01-01

    Optimum distribution of the coolant straight-through flow between the superheater, evaporator and economizer is determined and the parallel-mixed type flow scheme is compared with other schemes. The calculations are performed for the 250 MW(e) steam generator for the WWER-1000 reactor unit the inlet and outlet primary coolant temperature of which is 324 and 290 deg C, respectively, while the feed water and saturation temperatures are 220 and 278.5 deg C, respectively. The rated superheating temperature is 300 deg C. The comparison of different schemes has been performed according to the average temperature head value at the steam-generator under the condition of equality as well as essential difference in the heat transfer coefficients in certain steam-generator sections. The calculations have shown that the use of parallel-mixed type flow permits to essentially increase the temperature head of the steam generator. At a constant heat transfer coefficient in all steam generator sections the highest temperature head is reached. At relative flow rates in the steam generator, economizer and evaporator equal to 6, 8 and 86%, respectively. The superheated steam generator temperature head in this case by 12% exceeds the temperature head of the WWER-1000 reactor unit wet steam generator. In case of heat transfer coefficient reduction in the superheater by a factor of three, the choice of the primary coolant, optimum distribution permits to maintain the steam generator temperature head at the level of the WWER-1000 reactor unit wet-steam steam generator. The use of the parallel-mixed type flow scheme permits to design a steam generator of slightly superheated steam for the parameters of the WWER-1000 unit

  5. Comments on US LMFBR steam generator base technology

    International Nuclear Information System (INIS)

    Simmons, W.R.

    1984-01-01

    The development of steam generators for the LMFBR was recognized from the onset by the AEC, now DOE, as a difficult, challenging, and high-priority task. The highly reactive nature of sodium with water/steam requires that the sodium-water/steam boundaries of LMFBR steam generators possess a degree of leak-tightness reliability not normally attempted on a commercial scale. In addition, the LMFBR steam generator is subjected to high fluid temperatures and severe thermal transients. These requirements place great demand on materials, fabrication processes, and inspection methods; and even greater demands on the designer to provide steam generators that can meet these demanding requirements, be fabricated without unreasonable shop requirements, and tolerate off-normal effects

  6. Radioactivity transport following steam generator tube rupture

    International Nuclear Information System (INIS)

    Hopenfeld, J.

    1985-03-01

    A review of the capabilities of the CITADEL computer code as well as plant experience to project radioactivity releases following a steam generator tube rupture in PWR's shows that certain experimental data are needed for reliable off-site dose predictions. This article defines five parameters which are the key for such predictions and discusses the functional dependence of these parameters on various operational variables. The above parameters can be used in conjunction with CITADEL or they can be inserted in the appropriate equations which then conveniently can be programmed as a subroutine in thermal-hydraulic system codes. A joint Westinghouse, Electric Power Research Institute and Nuclear Regulatory Commission Program aimed at obtaining the five parameters empirically is described

  7. Internal ultrasonic testing of steam generator tubes

    International Nuclear Information System (INIS)

    Furlan, J.; Soleille, G.; Chalaye, H.

    1983-01-01

    The ''in situ'' inspection of steam generator tubes uses generally Foucault currents before starting and along its life. This inspection aims at searching cracks and corrosion defects. The Foucault current method is quite badly adapted to ''closed crack'' detection, for it doesn't introduce neither resistivity or magnetic permeability variation, or lack of matter. More, it is sensible to the magnetic properties of the tube itself and to its environment (tubular or support plates). It is why, this first systematic inspection has to be completed by an ultrasonic one allowing to bring new elements in the uncertain cases. A device with an internal probe has been developed. It ''lights'' the tube wall with the aid of a transducer of which beam reflects on a mirror. Operating conditions are the same as for Foucault current testing, that is to say the probe moves inside the tube without rotation of the device (bent parts are excluded) [fr

  8. Welding for the CRBRP steam generators

    International Nuclear Information System (INIS)

    Spalaris, C.N.; Ring, P.J.; Durand, R.E.; Wright, E.A.

    1979-01-01

    The rationale for selecting weld design, welding procedures and inspection methods was based upon the desire to obtain the highest reliability welds for the CRBRP steam generators. To assure the highest weld reliability, heavy emphasis was placed on the control of material cleanliness and composition substantially exceeding the requirements of the ASME Code for 2-1/4Cr--1Mo. The high tube/tubesheet weld quality was achieved through close material control, an extensive weld development program and the selection of high reliability welding equipment. Shell and nozzle weld fabrication using TIG, MIG, and submerged arc procedures are also being controlled through precise specifications, including preheat and postheat programs, together with radiography and ultrasonic inspection to ascertain the weld quality desired. Details of the tube/tubesheet welding and shell welding are described and results from the weld testing program are discussed

  9. Improved servicing equipment for steam generators

    International Nuclear Information System (INIS)

    Hedtke, James C.

    1998-01-01

    To help keep personnel exposure as low as reasonably achievable and reduce critical path outage time, most nuclear plants of PWR design in the USA are now using improved equipment to service their steam generators (SGs) during outages. Because of the success of this equipment in the USA, two Belgian plants and one English plant have purchased this equipment, and other nuclear plants in Europe are also considering procurement. The improved SG servicing equipment discussed in this paper discusses consists of nozzle dams, segmented multi-stud tensioner, primary manway cover handling tool set, shield door and fastener cleaner. This equipment is specifically designed for the individual plant application and can also be specified for replacement SG projects. All of the equipment can be used without modification of the existing SGs. (author)

  10. Steam generator issues in the United States

    International Nuclear Information System (INIS)

    Strosnider, J.R.

    1997-01-01

    Alloy 600 steam generator tubes in the US have exhibited degradation mechanisms similar to those observed in other countries. Effective programs have been implemented to address several degradation mechanisms including: wastage; mechanical wear; pitting; and fatigue. These degradation mechanisms are fairly well understood as indicated by the ability to effectively mitigate/manage them. Stress corrosion cracking (SCC) is the dominant degradation mechanism in the US. SCC poses significant inspection and management challenges to the industry and the regulators. The paper also addresses issues of research into SCC, inspection programs, plugging, repair strategies, water chemistry, and regulatory control. Emerging issues in the US include: parent tube cracking at sleeve joints; detection and repair of circumferential cracks; free span cracking; inspection and cracking of dented regions; and severe accident analysis

  11. Flaw analysis in steam generator tube

    International Nuclear Information System (INIS)

    Hutin, J.P.; Billon, F.

    1985-08-01

    Operating more than 30 PWR units, Electricite de France has to face several steam generator tube problems. One of the most serious difficulties is the stress corrosion cracking due to primary fluid, just above the tube sheet, in the roll transition region. With regard to availability it is, of course, a major concern; with regard to safety, the point is that tube rupture should be preceded by a significant primary-to-secondary leak during normal operation so that the reactor should be shut down before failure occurs. The demonstration of this assessment asks for experimental and analytical evidences. In 1981, Elecricite de France started a comprehensive program on that subject. A general description of this program and the main results are to be presented during the SMIRT-8 Conference. The purpose of the present paper is to develop in greater detail the analytical part of the work

  12. Development of advanced PWR steam generator

    International Nuclear Information System (INIS)

    Saito, Itaru; Nakamura, Tomomichi

    1999-01-01

    In response to the increased power of the advanced PWR, it is necessary to develop a steam generator (SG) which has a large capacity with high performance and high reliability as well as being economical to produce. In this paper, the development of the design of a new SG for the advanced PWRs is described and compared with the design of a conventional SG. Moreover, an outline of a seismic verification test for the U-bend tube bundle which includes advanced anti-vibration bars (AVB) which are very important is described. As a result, it was verified that the bundle has sufficient strength and a relatively high attenuation to seismic loads. These results will be reflected in the detailed design of advanced AVBs. (author)

  13. Chooz-A Steam Generators Characterization

    International Nuclear Information System (INIS)

    Aitammar, Laurie

    2016-01-01

    EDF nuclear waste management requires a deep understanding of characterization, classification and waste sorting operations. In fact, French nuclear waste management defines several classes with specific management, treatment and storage facilities. Based on particular criteria, the more the radiological risk of the nuclear waste is important, the more its management will be complex and expensive. During the dismantling of the first French pressurized reactor Chooz-A, decontamination of the primary water circuits (not including the reactor vessel), the steam generators and the pressurizer have been carried out in order to reduce their activity levels. Thanks to these decontamination operations, and a specific characterization methodology, EDF was able to Re-classify the 4 steam generators and store them in one piece at the ANDRA Very Low Level Activity disposal facilities instead of the Low and Intermediate Level activity one. This re-classification allowed EDF to avoid important cutting and packaging processes. To characterize and declare Chooz-A SG activity, EDF-CIDEN used a methodology defined by the French institute of atomic energy, CEA. The method is based on external gamma spectrometry measurements performed with NaI collimated detectors, associated with MERCURAD simulations providing the transfer functions for the detectors and activity sources. Internal measurements are carried out with a CZT (CdZnTe) probe inside the SG tubes to refine the 3D model. In fact, the primary side represents the main source of activity, and understanding its contamination distribution is important to reduce the model and calculation uncertainties. Measurements eventually provided SG 60 Co global activity, from which the activities of other radionuclides of the spectrum were determined using scaling factors. The final activity declaration takes into account the standard deviation of the measurements in order to cover the uncertainties of the methodology. Thereby, the declaration

  14. Comparison of steam generator methods in PISC

    International Nuclear Information System (INIS)

    Lahdenperae, K.; Kankare, M.

    1996-01-01

    The main objective of the study (PISC III, action 5) was the experimental evaluation of the performance of methods used in in-service inspection of steam generator tubes used in nuclear power plants. The study was organized by the Joint Research Center of the European Community (JRC). The round robin test with blind boxes started in 1991. During the study training boxes and blind boxes were circulated in 29 laboratories in Europe, Japan and the USA. The boxes contained steam generator tubes with artificial and natural (chemically induced) flaws. The material was inconell. The blind boxes contained 66 tubes and 95 flaws. All flaws were introduced into different discontinuities, under support plates, above the tube sheet and into U-bends. The flaws included volumetric flaws (wastage, pitting, wear), axial and circumferential notches and chemically induced SCC cracks and IGA. After the round robin test the reference laboratory performed the destructive examination of reported flaws. The flaw detection probability (FDP) for all flaws and for teams inspecting all tubes was 60-85%. The detection of flaws deeper than 40% of the wall thickness was good. Flaws with a depth of less than 20% were not detected. When all flaws were considered, depth sizing was found to have a wide dispersion. Similarly, measured lengths did not as a rule correlate with true lengths. The classification of flaws in cracks and of volumetric flaws was not very successful, the correct classification probability being only about 70%. Evaluation of the flaws showed some shortcomings. The correct rejection probability was at best 83% for teams inspecting all boxes. (3 refs.)

  15. Modeling and Simulation of U-tube Steam Generator

    Science.gov (United States)

    Zhang, Mingming; Fu, Zhongguang; Li, Jinyao; Wang, Mingfei

    2018-03-01

    The U-tube natural circulation steam generator was mainly researched with modeling and simulation in this article. The research is based on simuworks system simulation software platform. By analyzing the structural characteristics and the operating principle of U-tube steam generator, there are 14 control volumes in the model, including primary side, secondary side, down channel and steam plenum, etc. The model depends completely on conservation laws, and it is applied to make some simulation tests. The results show that the model is capable of simulating properly the dynamic response of U-tube steam generator.

  16. Sirio.NET: A new tool for managing results in eddy current inspection of steam generators and heat exchangers; Sirio.NET: Una nueva herramienta para la gestion de resultados en las inspecciones por Corrientes Inducidas de los Generadores de Vapor y Cambiadores de Calor

    Energy Technology Data Exchange (ETDEWEB)

    Mendez, M.; Marquez, A.; Rodriguez, A. L.

    2014-07-01

    The results management and control of the inspections by currents induced of tube bundles of components such as steam generators, heat exchangers, etc., by the large volume of data generated, requires the use of highly specialized tools of information management, based on database structures. (Author)

  17. Ontario Hydro's operating experience with steam generators with specifics on Bruce A and Bruce B problems

    Energy Technology Data Exchange (ETDEWEB)

    Eatock, J W; Patterson, R W [Ontario Hydro, Toronto, ON (Canada); Dyck, R W [Ontario Hydro, Central Production Services Division, Toronto, ON (Canada)

    1991-04-01

    The performance of the steam generators in Ontario Hydro nuclear power stations is reviewed. This performance has generally been outstanding compared to world averages, with very low tube failure and plugging rates. Steam generator problems have made only minor contributions to Ontario Hydro nuclear station incapability factors. The mechanisms responsible for the the observed tube degradation and failures are described. The majority of the leaks have been due fatigue in the U-bend of the Bruce 'A' steam generators. There have been very few failures attributed to corrosion of the three tube materials used in Ontario Hydro steam generators. Recent performance has been deteriorating primarily due to deposit accumulation in the steam generators. Plugging of the broached holes in the upper support plates at Bruce 'A' has caused some derating of two units. Increases have been observed in the primary heat transport system reactor inlet temperature of several units. These increases may be attributed to steam generator tube surface fouling. In addition, several units have accumulated deep, hard sludge piles on the tube sheet, although little damage been observed. Recently some fretting of tubes has been observed at BNGSB in the U-bend support region. Remedial measures are being taken to address the current problems. Solutions are being evaluated to reduce the generation of corrosion products in the feedtrain and their subsequent transport to the steam generators. (author)

  18. Ontario Hydro's operating experience with steam generators with specifics on Bruce A and Bruce B problems

    International Nuclear Information System (INIS)

    Eatock, J.W.; Patterson, R.W.; Dyck, R.W.

    1991-01-01

    The performance of the steam generators in Ontario Hydro nuclear power stations is reviewed. This performance has generally been outstanding compared to world averages, with very low tube failure and plugging rates. Steam generator problems have made only minor contributions to Ontario Hydro nuclear station incapability factors. The mechanisms responsible for the the observed tube degradation and failures are described. The majority of the leaks have been due fatigue in the U-bend of the Bruce 'A' steam generators. There have been very few failures attributed to corrosion of the three tube materials used in Ontario Hydro steam generators. Recent performance has been deteriorating primarily due to deposit accumulation in the steam generators. Plugging of the broached holes in the upper support plates at Bruce 'A' has caused some derating of two units. Increases have been observed in the primary heat transport system reactor inlet temperature of several units. These increases may be attributed to steam generator tube surface fouling. In addition, several units have accumulated deep, hard sludge piles on the tube sheet, although little damage been observed. Recently some fretting of tubes has been observed at BNGSB in the U-bend support region. Remedial measures are being taken to address the current problems. Solutions are being evaluated to reduce the generation of corrosion products in the feedtrain and their subsequent transport to the steam generators. (author)

  19. Steam turbine cycle

    International Nuclear Information System (INIS)

    Okuzumi, Naoaki.

    1994-01-01

    In a steam turbine cycle, steams exhausted from the turbine are extracted, and they are connected to a steam sucking pipe of a steam injector, and a discharge pipe of the steam injector is connected to an inlet of a water turbine. High pressure discharge water is obtained from low pressure steams by utilizing a pressurizing performance of the steam injector and the water turbine is rotated by the high pressure water to generate electric power. This recover and reutilize discharged heat of the steam turbine effectively, thereby enabling to improve heat efficiency of the steam turbine cycle. (T.M.)

  20. WWER Steam Generators Tubing Performance and Aging Management

    International Nuclear Information System (INIS)

    Trunov, Nikolay B.; Davidenko, Stanislav E.; Grigoriev, Vladimir A.; Popadchuk, Valery S.; Brykov, Sergery I.; Karzov, Georgy P.

    2006-01-01

    At WWER NPPs the horizontal steam generators (SGs), are used that differ in design concept from vertical SGs mostly used at western NPPs. Reliable operation of SG heat-exchanging tubes is the crucial worldwide problem for NPP of various types. According to the operation feedback the water chemistry is the governing factor affecting operability of SG tubing. The secondary side corrosion is considered to be the main mechanism of SG heat-exchanging tubes damage at WWER plants. To make the assessment of the tubing integrity the combination of pressure tests and eddy-current tests is used. Assessment of the tubing performance is an important part of SG life extension practice. The given paper deals with the description of the tube testing strategy and the approach to tube integrity assessment based on deterministic and probabilistic methods of fracture mechanics. Requirements for eddy-current test are given as well. Practice of condition monitoring and implementing the database on steam generators operation are presented. The approach to tubes plugging criteria is described. The research activities on corrosion mechanism studies and residual lifetime evaluation are mentioned. (authors)