Internal heat exchange tubes for industrial furnaces

Energy Technology Data Exchange (ETDEWEB)

Hoetzl, M.; Lingle, T.M.

1992-05-26

This patent describes a method for cooling the work within an industrial furnace. It comprises providing a longitudinally extending outer tube which extends into the furnace having a closed axial end and an open axial end; providing a preformed inner tube open at both ends within the outer tube; injecting a coolant into the inner tube so that the coolant flows from one axial end of the tube out the opposite end adjacent the closed end of the outer tube, and from the closed end of the outer tube to the open end thereof; circulating a gas within the furnace against the outer tube to effect heat transfer therewith.

Radiation from Large Gas Volumes and Heat Exchange in Steam Boiler Furnaces

Energy Technology Data Exchange (ETDEWEB)

Makarov, A. N., E-mail: tgtu-kafedra-ese@mail.ru [Tver State Technical University (Russian Federation)

2015-09-15

Radiation from large cylindrical gas volumes is studied as a means of simulating the flare in steam boiler furnaces. Calculations of heat exchange in a furnace by the zonal method and by simulation of the flare with cylindrical gas volumes are described. The latter method is more accurate and yields more reliable information on heat transfer processes taking place in furnaces.

Heating characteristics of billet in a walking hearth type reheating furnace

International Nuclear Information System (INIS)

Emadi, Ali; Saboonchi, Ahmad; Taheri, Mahdi; Hassanpour, Saeid

2014-01-01

The heating characteristics of billet in a walking hearth type reheating furnace were studied by developing a mathematical heat transfer model. Radiation calculations were conducted by means of zone method and considering all radiation exchange paths. The weighted-sum-of-gray-gas-model was used for better accuracy of gas radiation prediction. Convective heat flux was calculated by considering suitable value of convective heat transfer coefficient at any location of the furnace. The model was substantiated through its comparison to experimental data. A comparison was drawn to evaluate the effect of constant and variable convective coefficient on convective flux distribution and billet thermal behavior. The effect of furnace wall's emissivity of each zone and whole of the furnace on the billet thermal behavior was investigated. The obtained results revealed that by increasing furnace wall's emissivity for a determined residence time, billet's temperature in primary zones rises but it has no significant effect on its final temperature. However, by increasing wall's emissivity from 0.7 to 0.95, the residence time can be declined by about 5%. Moreover, emissivity increase in non-firing and preheating zones as compared to heating and soaking zones has greater impact on the billet thermal behavior. -- Highlights: • 3D radiation modeling by considering all possible paths of radiation exchange. • Using WSGG model for better prediction of gas radiation. • Using non-constant convection coefficient to consider variation of gas mass flow. • Investigation of effect of convection coefficient on billet temperature behavior. • Investigation of wall emissivity of furnace zones

Techniques for measurement of heat flux in furnace waterwalls of boilers and prediction of heat flux – A review

International Nuclear Information System (INIS)

Sankar, G.; Chandrasekhara Rao, A.; Seshadri, P.S.; Balasubramanian, K.R.

2016-01-01

Highlights: • Heat flux measurement techniques applicable to boiler water wall are elaborated. • Applications involving heat flux measurement in boiler water wall are discussed. • Appropriate technique for usage in high ash Indian coal fired boilers is required. • Usage of chordal thermocouple is suggested for large scale heat flux measurements. - Abstract: Computation of metal temperatures in a furnace waterwall of a boiler is necessary for the proper selection of tube material and thickness. An adequate knowledge of the heat flux distribution in the furnace walls is a prerequisite for the computation of metal temperatures. Hence, the measurement of heat flux in a boiler waterwall is necessary to arrive at an optimum furnace design, especially for high ash Indian coal fired boilers. Also, a thoroughly validated furnace model will result in a considerable reduction of the quantum of experimentation to be carried out. In view of the above mentioned scenario, this paper reviews the research work carried out by various researchers by experimentation and numerical simulation in the below mentioned areas: (i) furnace modeling and heat flux prediction, (ii) heat flux measurement techniques and (iii) applications of heat flux measurements.

Reports on research achievements in developing high-performance industrial furnaces in fiscal 1998 (Research and development of high-performance industrial furnaces). Volume 1; 1998 nendo koseino kogyoro nado ni kansuru kenkyu kaihatsu seika hokokusho. 1

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

From the reports on research achievements in developing high-performance industrial furnaces in fiscal 1998, the report volume 1 was prepared as a research achievement report of each working group, detailing fundamental researches, heating furnaces, and heat treatment furnaces. The fundamental researches have researched combustion evaluating technology, characteristics of the area in the vicinity of a combustor, characteristics of combustion of high-temperature air, heating characteristics of a furnace to investigate effect of local heat absorption, and combustion evaluation. For the heating furnaces, the following subjects were studied: development of an in-furnace combustion model, summary of an experiment for evaluating high-temperature air combustion, furnace height relative to combustion heat transfer characteristics, heat loss minimizing technology, combustion heat transfer characteristics of liquid fuels, optimal operation of the high-temperature air combustion, basic control in heating control, and steel piece heating control. Studies were performed for the heat treatment furnaces on the case of a direct firing furnace in evaluating the heat transfer characteristics, the case of a radiant tube furnace, application of thermal fluid simulation technology, furnace averaging technology, soot reducing technology, control technology, and trial design on a high-performance heat treatment furnace. (NEDO)

Solar Convective Furnace for Metals Processing

Science.gov (United States)

Patidar, Deepesh; Tiwari, Sheetanshu; Sharma, Piyush; Pardeshi, Ravindra; Chandra, Laltu; Shekhar, Rajiv

2015-11-01

Metals processing operations, primarily soaking, heat treatment, and melting of metals are energy-intensive processes using fossil fuels, either directly or indirectly as electricity, to operate furnaces at high temperatures. Use of concentrated solar energy as a source of heat could be a viable "green" option for industrial heat treatment furnaces. This paper introduces the concept of a solar convective furnace which utilizes hot air generated by an open volumetric air receiver (OVAR)-based solar tower technology. The potential for heating air above 1000°C exists. Air temperatures of 700°C have already been achieved in a 1.5-MWe volumetric air receiver demonstration plant. Efforts to retrofit an industrial aluminium soaking furnace for integration with a solar tower system are briefly described. The design and performance of an OVAR has been discussed. A strategy for designing a 1/15th-scale model of an industrial aluminium soaking furnace has been presented. Preliminary flow and thermal simulation results suggest the presence of recirculating flow in existing furnaces that could possibly result in non-uniform heating of the slabs. The multifarious uses of concentrated solar energy, for example in smelting, metals processing, and even fuel production, should enable it to overcome its cost disadvantage with respect to solar photovoltaics.

Ground source heat pumps versus high efficiency natural gas furnaces in Alberta

Energy Technology Data Exchange (ETDEWEB)

Shaw, J.

2003-02-02

For the past twenty years or so, the heating and cooling of numerous buildings in northern Europe has been accomplished using ground source heat pumps (GSHPs), while in North America they have been in use for approximately ten years. In the Prairies, natural gas furnaces dominate, while GSHP are more popular in eastern Canada. The author noted that natural gas furnaces have an efficiency of 80 per cent or less, while high efficiency natural gas (HENG) furnaces, more expensive, have an efficiency in the 90 per cent range. A brief outline of the principles behind GSHPs was provided. The Coefficient of Performance (COP) of GSHP reaches up to 500 per cent depending whether the unit is cooling or heating. The amount of heat produced by a heating system expressed as a percentage of the energy input required to operate the system is the definition used for the efficiency. In those cases where it is possible to amortize the initial costs, pay now or obtain a subsidy, the installation of GSHP is advantageous. Several factors affect the total cost of heating a building, such as the airtightness of the building and its insulation, the coldness of the climate, and the inside controlled temperature setting. The author then examined the cost of operating a GSHP versus a natural gas furnace. In most examples studied, the cost of operating a GSHP was less than the cost of operating a natural gas furnace. The Total Equivalent Warming Impact (TEWI) of GSHPs and HENG furnaces was examined. The author concluded that the cost of heating by GSHP in Alberta will be lower than the cost of heating by HENG which requires a separate air conditioning unit for the summer months, with additional improvements in efficiency and insulation. 7 refs., 4 tabs.

A heat transfer model for the analysis of transient heating of the slab in a direct-fired walking beam type reheating furnace

Energy Technology Data Exchange (ETDEWEB)

Kim, Man Young [School of Mechanical and Aerospace Systems Engineering, Research Center of Industrial Technology, Chonbuk National University, 664-14 Duckjin-Dong, Duckjin-Gu, Jeonju, Chonbuk 561-756 (Korea)

2007-09-15

A mathematical heat transfer model for the prediction of heat flux on the slab surface and temperature distribution in the slab has been developed by considering the thermal radiation in the furnace chamber and transient heat conduction governing equations in the slab, respectively. The furnace is modeled as radiating medium with spatially varying temperature and constant absorption coefficient. The steel slabs are moved on the next fixed beam by the walking beam after being heated up through the non-firing, charging, preheating, heating, and soaking zones in the furnace. Radiative heat flux calculated from the radiative heat exchange within the furnace modeled using the FVM by considering the effect of furnace wall, slab, and combustion gases is introduced as the boundary condition of the transient conduction equation of the slab. Heat transfer characteristics and temperature behavior of the slab is investigated by changing such parameters as absorption coefficient and emissivity of the slab. Comparison with the experimental work show that the present heat transfer model works well for the prediction of thermal behavior of the slab in the reheating furnace. (author)

The Automation Control System Design of Walking Beam Heating Furnace

OpenAIRE

Hong-Yu LIU; Jun-Qing LIU; Jun-Jie XI

2014-01-01

Combining the transformation project of certain strip steel rolling production line, the techniques process of walking beam heating furnace was elaborated in this paper. The practical application of LOS-T18-2ZC1 laser detector was elaborated. The network communication model of walking beam heating furnace control system was designed. The realization method of production process automation control was elaborated. The entire automation control system allocation picture and PLC power distributio...

Numerical Simulation of High Frequency Induction Heating for the Design of a Casting Furnace

International Nuclear Information System (INIS)

Lee, Hye Jin; Lee, Yoon Sang; Yang, Jae Ho; Park, Jong Man

2010-01-01

Induction heating is used for various applications of the industrial manufacturing process. It provides various heat treatments such as hardening, melting, casting and so on. Induction heating is a complex process coupling the electromagnetic and thermal phenomena. In this process an alternating electric current induces electromagnetic field, which in turn induces eddy currents in the workpiece. The induced eddy currents release energy in the form of heat, which is then distributed throughout the workpiece. In this paper, the electromagnetic and thermal coupling analysis was performed by the 3 dimensional finite elements program, OPERA 3D. For convenience of calculation, a steady-state was assumed. Based on materials composing a real smelting furnace, testing the distribution of eddy current from each material and its final temperature value, we found out which material has advantage in the temperature variations among suggested materials, and confirmed which material is suitable to composing smelting furnace

Effect of Scale on Slab Heat Transfer in a Walking Beam Type Reheating Furnace

OpenAIRE

Man Young Kim

2013-01-01

In this work, the effects of scale on thermal behavior of the slab in a walking-beam type reheating furnace is studied by considering scale formation and growth in a furnace environment. Also, mathematical heat transfer model to predict the thermal radiation in a complex shaped reheating furnace with slab and skid buttons is developed with combined nongray WSGGM and blocked-off solution procedure. The model can attack the heat flux distribution within the furnace and the temperature distribut...

3-D Transient Heat Transfer Analysis of Slab Heating Characteristics in a Reheating Furnace in Hot Strip Mills

Science.gov (United States)

Jang, J. Y.; Lee, Y. W.; Lin, C. N.; Wang, C. H.

2016-05-01

A three-dimensional mathematical transient heat transfer model for the prediction of temperature distribution within the slab has been developed by considering the thermal radiation in the walking-beam-type reheating furnace chamber. The steel slabs are heated up through the non-firing, preheating, 1st-heating, 2nd-heating, and soaking zones in the furnace, respectively, where the furnace wall temperature is function of time. Comparison with the in-situ experimental data from Steel Company in Taiwan shows that the present heat transfer model works well for the prediction of thermal behavior of the slab in the reheating furnace. The effects of different skid button height (H=60mm, 90mm, and 120mm) and different gap distance between two slabs (S=50mm, 75mm, and 100mm) on the slab skid mark formation and temperature profiles are investigated. It is found that the skid mark severity decreases with an increase in the skid button height. The effect of gap distance is important only for the slab edge planes, while it is insignificant for the slab central planes.

New heating schedule in hydrogen annealing furnace based on process simulation for less energy consumption

International Nuclear Information System (INIS)

Saboonchi, Ahmad; Hassanpour, Saeid; Abbasi, Shahram

2008-01-01

Cold rolled steel coils are annealed in batch furnaces to obtain desirable mechanical properties. Annealing operations involve heating and cooling cycles which take long due to high weight of the coils under annealing. To reduce annealing time, a simulation code was developed that is capable of evaluating more effective schedules for annealing coils during the heating process. This code is additionally capable of accurate determination of furnace turn-off time for different coil weights and charge dimensions. After studying many heating schedules and considering heat transfer mechanism in the annealing furnace, a new schedule with the most advantages was selected as the new operation conditions in the hydrogen annealing plant. The performance of all the furnaces were adjusted to the new heating schedule after experiments had been carried out to ensure the accuracy of the code and the fitness of the new operation condition. Comparison of similar yield of cold rolled coils over two months revealed that specific energy consumption of furnaces under the new heating schedule decreased by 11%, heating cycle time by 16%, and the hydrogen consumption by 14%

New heating schedule in hydrogen annealing furnace based on process simulation for less energy consumption

Energy Technology Data Exchange (ETDEWEB)

Saboonchi, Ahmad [Department of Mechanical Engineering, Isfahan University of Technology, Isfahan 84154 (Iran); Hassanpour, Saeid [Rayan Tahlil Sepahan Co., Isfahan Science and Technology Town, Isfahan 84155 (Iran); Abbasi, Shahram [R and D Department, Mobarakeh Steel Complex, Isfahan (Iran)

2008-11-15

Cold rolled steel coils are annealed in batch furnaces to obtain desirable mechanical properties. Annealing operations involve heating and cooling cycles which take long due to high weight of the coils under annealing. To reduce annealing time, a simulation code was developed that is capable of evaluating more effective schedules for annealing coils during the heating process. This code is additionally capable of accurate determination of furnace turn-off time for different coil weights and charge dimensions. After studying many heating schedules and considering heat transfer mechanism in the annealing furnace, a new schedule with the most advantages was selected as the new operation conditions in the hydrogen annealing plant. The performance of all the furnaces were adjusted to the new heating schedule after experiments had been carried out to ensure the accuracy of the code and the fitness of the new operation condition. Comparison of similar yield of cold rolled coils over two months revealed that specific energy consumption of furnaces under the new heating schedule decreased by 11%, heating cycle time by 16%, and the hydrogen consumption by 14%. (author)

Heat Treatment of Gas-Atomized Powders for Cold Spray Deposition

Science.gov (United States)

Story, William A.; Brewer, Luke N.

2018-02-01

This communication demonstrates the efficacy of heat treatment on the improved deposition characteristics of aluminum alloy powders. A novel furnace was constructed for solutionizing of feedstock powders in an inert atmosphere while avoiding sintering. This furnace design achieved sufficiently high cooling rates to limit re-precipitation during powder cooling. Microscopy showed homogenization of the powder particle microstructures after heat treatment. Cold spray deposition efficiency with heat-treated powders substantially increased for the alloys AA2024, AA6061, and AA7075.

The efficacy of radiant heat controls on workers' heat stress around the blast furnace of a steel industry.

Science.gov (United States)

Giahi, Omid; Darvishi, Ebrahim; Aliabadi, Mohsen; Khoubi, Jamshid

2015-01-01

Workers' exposure to excessive heat in molten industries is mainly due to radiant heat from hot sources. The aim of this study was to evaluate the efficacy of radiant heat controls on workers heat stress around a typical blast furnace. Two main interventions were applied for reducing radiant heat around the blast furnace of a steel industry located in western Iran. These included using a heat absorbing system in the furnace body and installing reflective aluminum barrier in the main workstation. Heat stress indexes were measured before and after each intervention using the digital WBGT-meter. The results showed MRT and WBGT indexes decreased by 20 °C and 3.9 °C, respectively after using heat absorbing system and also decreased by 18.6 °C and 2.5 °C, respectively after installing a reflective barrier. These indexes decrease by 26.5 °C and 5.2 °C, respectively due to the simultaneous application of the two interventions which were statistically significant (p steel industries.

EFFECT OF CaO/SiO₂ AND HEAT TREATMENT ON THE MICROSTRUCTURE OF GLASS-CERAMICS FROM BLAST FURNACE SLAG

OpenAIRE

Chunshai Xie; Yongliang Gui; Song Chunyan; Hu Binsheng

2016-01-01

Glass-ceramics, with molten blast furnace (BF) slag as the major raw material, were prepared successfully by the melting method. The effect of the CaO/SiO₂ ratio in the molten BF slag and heat treatment on the viscosity and microstructure of glass-ceramics produced from BF slag were traced using the melt property tester, DSC, XRD and SEM. The results showed that increasing the CaO/SiO₂ ratio of BF slag caused a decrease not only in the viscosity of the BF slag at high temperature but also in ...

Heat treatment of large-sized welded rotors of steam turbines for atomic power stations

Energy Technology Data Exchange (ETDEWEB)

Kutasov, R F; Mukhina, M P; Tustanovskii, A S

1977-01-01

The heat treatment of a welded rotor of grade 25Kh2NMFA steel for steam turbines of nuclear power plants was considered. A following heat treatment schedule was suggested: charging the rotor in to a furnace at 100-150 deg C, heating to 200-250 deg C and holding for 12 hrs; slow heating (10 deg C/h) to 400-450 deg C and holding for 12 hrs; slow heating to 630-640 deg C and holding for 50 hrs, cooling at a rate of 5 deg C/h down to 100 deg C, holding for 20 hrs and cooling with the furnace open. The proposed heat treatment schedule of a duration of 356 hrs ensures a temperature gradient throughout the cross section and the length of the rotor of not more than +-5 deg C, least deviations of geometric dimensions and makes possible machining finish to within 0-0.02 mm. Described are the particularities of the design of a roll-out hearth electric chamber furnace, measuring 13000x5500x5000 mm and built for the purpose of carrying out said heat treatment. The power rating of the furnace is 2850 kW.

Furnace and Heat Recovery Area Design and Analysis for Conceptual Design of Supercritical O2-Based PC Boiler

International Nuclear Information System (INIS)

Andrew Seltzer

2006-01-01

The objective of the furnace and heat recovery area design and analysis task of the Conceptual Design of Supercritical Oxygen-Based PC Boiler study is to optimize the location and design of the furnace, burners, over-fire gas ports, and internal radiant surfaces. The furnace and heat recovery area were designed and analyzed using the FW-FIRE, Siemens, and HEATEX computer programs. The furnace is designed with opposed wall-firing burners and over-fire air ports. Water is circulated in the furnace by forced circulation to the waterwalls at the periphery and divisional wall panels within the furnace. Compared to the air-fired furnace, the oxygen-fired furnace requires only 65% of the surface area and 45% of the volume. Two oxygen-fired designs were simulated: (1) with cryogenic air separation unit (ASU) and (2) with oxygen ion transport membrane (OITM). The maximum wall heat flux in the oxygen-fired furnace is more than double that of the air-fired furnace due to the higher flame temperature and higher H 2 O and CO 2 concentrations. The coal burnout for the oxygen-fired case is 100% due to a 500 F higher furnace temperature and higher concentration of O 2 . Because of the higher furnace wall temperature of the oxygen-fired case compared to the air-fired case, furnace water wall material was upgraded from T2 to T92. Compared to the air-fired heat recovery area (HRA), the oxygen-fired HRA total heat transfer surface is 35% less for the cryogenic design and 13% less for the OITM design due to more heat being absorbed in the oxygen-fired furnace and the greater molecular weight of the oxygen-fired flue gas. The HRA tube materials and wall thickness are nearly the same for the air-fired and oxygen-fired design since the flue gas and water/steam temperature profiles encountered by the heat transfer banks are similar

Survey report for fiscal 1999. Reference book for standard heat calculations in high-performance industrial furnace introduction field test project; 1999 nendo koseino kogyoro donyu field test jigyo chosa hokokusho. Hyojun netsu keisanshiki kijunsho

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

With an objective to verify in a short time the heat recovery capability being the evaluation parameter for the technologies to develop the high-performance industrial furnace, a standard calculation book will be prepared, which standardizes the data collection methods and heat calculation methods, and is used as the standard data sheets and bases. Evaluations and analyses will be given on business types, furnace constructions, thermal technologies, and functions in the research items adopted in the field test project. The results will be used to recognize the business entities engaged in the project in the next fiscal year, furnace types and sizes, establish the industrial furnace subjected to researches in the next fiscal year, and proliferate and expand the related business entities. Standard data sheets will be prepared on seven kinds of furnaces, heating furnaces (continuous and batch types), ladles, heat treatment furnaces (continuous and batch types), gas treatment furnaces, and melting furnaces. The standard data sheets will cover the following items: evaluation parameters (energy saving rate, thermal efficiency, and waste heat recovery rate), calculating conditions to be the base for the evaluation parameters, a heat production book to be the base for calculating the heat unit requirement, and a standard calculation book to be the base for the heat production table. The standard data sheets (including the standard calculation book) and floppy disks are submitted. (NEDO)

Analysis of a furnace for heat generation using polydisperse biomass

Energy Technology Data Exchange (ETDEWEB)

Magalhaes, Edney Alves; Silva, Juarez de Sousa e; Silva, Jadir Nogueira da; Oliveira Filho, Delly [Universidade Federal de Vicosa (DEA/UFV), MG (Brazil). Dept. de Engenharia Agricola; Donzeles, Sergio Mauricio Lopes [Empresa de Pesquisa Agropecuaria de Minas Gerais (EPAMIG), Vicosa, MG (Brazil)

2008-07-01

In many agro-industrial activities, the processing of raw material generates a substantial amount of fine materials. Examples include the production of soluble coffee, processing of rice, and wood processing, among others. In many regions, these by-products keep piling up on the courtyard of companies or become an environmental problem for land dumps. However, detailed tests of these byproducts indicate that they are excellent sources of energy. With this in mind, a furnace was developed to generate clean and hot air, using the alimentation system for pneumatic transport. Wood sawdust was used as fuel for analysis. The obtained results were considered satisfactory, proven by the small heat losses, primarily by the non-burned carbon monoxide (less than 0.2%) and the cooling of the furnace (less than 2.5%) whereas the losses by the exhaust gases were a little more than 23%. The thermal efficiency of the furnace was considered high when compared to others with an indirect heating system, obtaining an average value of 73%. The developed furnace, beyond being efficient, allows the use of the waste from the wood industry, which is important in the reduction of environmental impacts and minimizing production costs associated with the acquisition of conventional energy. (author)

Optimization of a slab heating pattern for minimum energy consumption in a walking-beam type reheating furnace

International Nuclear Information System (INIS)

Jang, Jiin-Yuh; Huang, Jun-Bo

2015-01-01

A two-dimensional mathematical heat transfer model for the prediction of the temperature history of steel slabs was performed in order to obtain the optimal heating pattern of these slabs with minimum energy consumption in a walking-beam type reheating furnace. An algorithm developed with a simplified conjugated-gradient method combined with a shooting method, was used as an optimizer to design the furnace temperature distribution, including the preheating zone, heating zone and soaking zone temperatures. Comparison with the in-situ experimental data indicated that the present heat transfer model works well for the prediction of the thermal behavior of a slab in the reheating furnace. The effect of the furnace temperature distribution on the design requirements, such as energy required for heating a slab, slab temperature uniformity at the furnace exit and slab discharging temperature, were investigated. The parametric study results indicated that energy consumption significantly decreases with reductions in the preheating zone temperature. The optimal design also resulted in lower energy consumption for heating a slab as compared to the original operational conditions in the steel plant. - Highlights: • The heating process of steel slabs in a reheating furnace is numerically simulated. • An algorithm is developed to search for the optimal heating pattern of a slab. • Energy consumption decreases with reductions in the preheating zone temperature

Calculation and Designing of Up-to-Date Gas-Flame Plants for Metal Heating and Heat Treatment

Directory of Open Access Journals (Sweden)

V. I. Тimoshpolsky

2008-01-01

Full Text Available An analysis of development trends in the CIS machine-building industry and current status of the heating and heat treatment furnaces of main machine-building enterprises of the Republic of Belarus as of the 1st quarter of 2008 is given in the paper.The paper presents the most efficient engineering solutions from technological and economic point of view that concern calculation and designing of up-to-date gas-flame plants which are to be applied for modernization of the current heating and heat treatment furnaces of the machine-building enterprises in the Republic of Belarus.A thermo-technical calculation of main indices of the up-to-date gas-flame plant has been carried out in the paper.

Experimental studies on radiation heat transfer enhancement on a standard muffle furnace

Directory of Open Access Journals (Sweden)

Minea Alina Adriana

2013-01-01

Full Text Available One of the sources of increased industrial energy consumption is the heating equipment, e.g., furnaces. Their domain of use is very wide and due to its abundance of applications it is key equipment in modern civilization. The present experimental investigations are related to reducing energy consumptions and started from the geometry of a classic manufactured furnace. During this experimental study, different cases have been carefully chosen in order to compare and measure the effects of applying different enhancement methods of the radiation heat transfer processes. The main objective work was to evaluate the behavior of a heated enclosure, when different radiant panels were introduced. The experimental investigation showed that their efficiency was influenced by their position inside the heating area. In conclusion, changing the inner geometry by introducing radiant panels inside the heated chamber leads to important time savings in the heating process.

Heat transfer simulation in a furnace for steam reformer. Gas kaishitsu ronai no dennetsu simulation ni kansuru kenkyu

Energy Technology Data Exchange (ETDEWEB)

Kudo, K; Taniguchi, H; Guo, K [Hokkaido Univ., Sapporo (Japan). Faculty of Engineering; Katayama, T; Nagata, T [Tokyo Gas Co. Ltd., Tokyo (Japan)

1991-01-10

This paper discusses the heat transfer analysis in a furnace for LPG reforming to produce gas enriched hydrogen. The three-dimensional combined radiative and convective heat transfer processes in a furnace for LPG reforming is simulated by introducing the radiosity concept into the radiative heat ray method for an accurate radiative heat transfer analysis. Together with an analysis of the chemical reaction in the reactor tubes of the furnace, the heat transfer simulation gives the three-dimensional profile of the combustion gas temperature in the furnace, the tube-surface heat-flux distribution and the composition of the reformed gas. From the results of the analysis, it was clarified that increasing the jet angle of the heating burner raises the gas temperature and the tube surface heat flux near the burner entrance, and that the flame shape is the most important factor for deciding the heat flux distribution of the tube surface because the heat transfer effect by flame radiation is much more than that by convection of the combustion gas. 18 refs., 9 figs., 2 tabs.

Evaluation of the graphite electrode DC arc furnace for the treatment of INEL buried wastes

International Nuclear Information System (INIS)

Surma, J.E.; Freeman, C.J.; Powell, T.D.; Cohn, D.R.; Smatlak, D.L.; Thomas, P.; Woskov, P.P.

1993-06-01

The past practices of DOE and its predecessor agencies in burying radioactive and hazardous wastes have left DOE with the responsibility of remediating large volumes of buried wastes and contaminated soils. The Buried Waste Integrated Demonstration (BWID), has chosen to evaluate treatment of buried wastes at the Idaho National Engineering Laboratory (INEL). Because of the characteristics of the buried wastes, the potential for using high-temperature thermal treatment technologies is being evaluated. The soil-waste mixture at INEL, when melted or vitrified, produces a glass/ceramic referred to as iron-enriched basalt (IEB). One potential problem with producing the IEB material is the high melting temperature of the waste and soil (1,400-1,600 degrees C). One technology that has demonstrated capabilities to process high melting point materials is the plasma arc heated furnace. A three-party program was initiated and the program involved testing an engineering-scale DC arc furnace to gain preliminary operational and waste processibility information. It also included the design, fabrication, and evaluation of a second-generation, pilot-scale graphite electrode DC arc furnace. Widely ranging simulants of INEL buried waste were prepared and processed in the Mark I furnace. The tests included melting of soils with metals, sludges, combustibles, and simulated drums. Very promising results in terms of waste product quality, volume reduction, heating efficiency, and operational reliability and versatility were obtained. The results indicate that the graphite electrode DC arc technology would be very well suited for treating high melting point wastes such as those found at INEL. The graphite electrode DC arc furnace has been demonstrated to be very simple, yet effective, with excellent prospects for remote or semi-remote operation

A Heat and Mass Transfer Model of a Silicon Pilot Furnace

Science.gov (United States)

Sloman, Benjamin M.; Please, Colin P.; Van Gorder, Robert A.; Valderhaug, Aasgeir M.; Birkeland, Rolf G.; Wegge, Harald

2017-10-01

The most common technological route for metallurgical silicon production is to feed quartz and a carbon source ( e.g., coal, coke, or charcoal) into submerged-arc furnaces, which use electrodes as electrical conductors. We develop a mathematical model of a silicon furnace. A continuum approach is taken, and we derive from first principles the equations governing the time evolution of chemical concentrations, gas partial pressures, velocity, and temperature within a one-dimensional vertical section of a furnace. Numerical simulations are obtained for this model and are shown to compare favorably with experimental results obtained using silicon pilot furnaces. A rising interface is shown to exist at the base of the charge, with motion caused by the heating of the pilot furnace. We find that more reactive carbon reduces the silicon monoxide losses, while reducing the carbon content in the raw material mixture causes greater solid and liquid material to build-up in the charge region, indicative of crust formation (which can be detrimental to the silicon production process). We also comment on how the various findings could be relevant for industrial operations.

EFFECT OF CaO/SiO₂ AND HEAT TREATMENT ON THE MICROSTRUCTURE OF GLASS-CERAMICS FROM BLAST FURNACE SLAG

Directory of Open Access Journals (Sweden)

Chunshai Xie

2016-05-01

Full Text Available Glass-ceramics, with molten blast furnace (BF slag as the major raw material, were prepared successfully by the melting method. The effect of the CaO/SiO₂ ratio in the molten BF slag and heat treatment on the viscosity and microstructure of glass-ceramics produced from BF slag were traced using the melt property tester, DSC, XRD and SEM. The results showed that increasing the CaO/SiO₂ ratio of BF slag caused a decrease not only in the viscosity of the BF slag at high temperature but also in the nucleation and crystallization temperature for the preparation of glass-ceramics. The content of akermanite-gehlenite increased as the CaO/SiO₂ ratio increased from 0.30 to 0.63. With increasing nucleation and crystallization temperature, the crystalline phases remain unchanged, but the crystal shape changes from granular to flaky. The optimum CaO/SiO₂ ratio was found to be 0.44, resulting in diopside as the main crystalline phase, augite as the secondary crystalline phase and a small mount of akermanite-gehlenite after appropriate heat treatment i.e. nucleation at 775°C and crystallization at 920°C.

16 CFR 305.12 - Labeling for central air conditioners, heat pumps, and furnaces.

Science.gov (United States)

2010-01-01

... 16 Commercial Practices 1 2010-01-01 2010-01-01 false Labeling for central air conditioners, heat... (âAPPLIANCE LABELING RULEâ) Required Disclosures § 305.12 Labeling for central air conditioners, heat pumps, and furnaces. (a) Layout. All energy labels for central air conditioners, heat pumps, and...

Intelligent Integration between Human Simulated Intelligence and Expert Control Technology for the Combustion Process of Gas Heating Furnace

Directory of Open Access Journals (Sweden)

Yucheng Liu

2014-01-01

Full Text Available Due to being poor in control quality of the combustion process of gas heating furnace, this paper explored a sort of strong robust control algorithm in order to improve the control quality of the combustion process of gas heating furnace. The paper analyzed the control puzzle in the complex combustion process of gas heating furnace, summarized the cybernetics characteristic of the complex combustion process, researched into control strategy of the uncertainty complex control process, discussed the control model of the complex process, presented a sort of intelligent integration between human-simulated intelligence and expert control technology, and constructed the control algorithm for the combustion process controlling of gas heating furnace. The simulation results showed that the control algorithm proposed in the paper is not only better in dynamic and steady quality of the combustion process, but also obvious in energy saving effect, feasible, and effective in control strategy.

High Temperature Transparent Furnace Development

Science.gov (United States)

Bates, Stephen C.

1997-01-01

This report describes the use of novel techniques for heat containment that could be used to build a high temperature transparent furnace. The primary objective of the work was to experimentally demonstrate transparent furnace operation at 1200 C. Secondary objectives were to understand furnace operation and furnace component specification to enable the design and construction of a low power prototype furnace for delivery to NASA in a follow-up project. The basic approach of the research was to couple high temperature component design with simple concept demonstration experiments that modify a commercially available transparent furnace rated at lower temperature. A detailed energy balance of the operating transparent furnace was performed, calculating heat losses through the furnace components as a result of conduction, radiation, and convection. The transparent furnace shells and furnace components were redesigned to permit furnace operation at at least 1200 C. Techniques were developed that are expected to lead to significantly improved heat containment compared with current transparent furnaces. The design of a thermal profile in a multizone high temperature transparent furnace design was also addressed. Experiments were performed to verify the energy balance analysis, to demonstrate some of the major furnace improvement techniques developed, and to demonstrate the overall feasibility of a high temperature transparent furnace. The important objective of the research was achieved: to demonstrate the feasibility of operating a transparent furnace at 1200 C.

Buyers guide of industrial furnaces and heating equipment. Bau und Ausruestung von Industrieoefen und industriellen Waermeanlagen: Bezugsquellenverzeichnis

Energy Technology Data Exchange (ETDEWEB)

Stepanek, J [comp.

1988-01-01

The book is a glossary as well as a dictionary (German, English, French, Spanish). It comprises the following chapters: 1. Trade directory. 2. Industrial furnaces and industrial heating equipment. 3. Index to thermal processes. 4. Index to industrial furnaces and industrial heating equipment. 5. General accessories. 6. Special accessories. 7. Accessories for firing equipment. 8. Addresses. 9. Codes of practice. (HW).

REVIEW OF THE MAIN DIRECTIONS OF MODERNIZATION OF FURNACE BASE AND PERFECTION OF TECHNOLOGY OF HEATING AND THERMAL TREATMENT OF INGOTS AND SLUGS IN CONDITIONS OF MODERN MACHINE-BUILDING ENTERPRISE

Directory of Open Access Journals (Sweden)

V. I. Timoshpoiski

2007-01-01

Full Text Available The state of gas-furnace economy is examined, the calculation analysis of the main thermal-technical characteristics is carried out and the main ways of increase of efficiency of the heating and thermal furnaces heat working are given at the example of RUP “Minsk automobile plant”.

Phase transformation and hardness of SS 316 L steel cast alloy after heat treatment at high temperature

International Nuclear Information System (INIS)

Hidayat, S.; Prayitno, D. H.

2000-01-01

Heat treatment Study of SS 316 L cast alloy at high temperature was conducted. The alloy of SS 316 L was melted by arc melting furnace in argon atmosphere. Heat treatment of SS 316 L casting alloy was carried out in tube furnace at 1400 o C for period of 1/2, 1, and 2 hours. The optical microscopic characterization showed that SS 316 L cast has got dendritic micro structure with ferrite as the primary phase. After the heat treatment, the ferrite phase underwent gradual decrease followed by an increase of the austenite phase. The heat treatment process also resulted in the formation of the new grain boundary. The hardness examination revealed that for longer period of the heat treatment, the hardness of SS 316 L increased. (author)

Assembly for melting and heat treatment

International Nuclear Information System (INIS)

Blumenfeld, M.

1976-11-01

Laboratory scale production of alloys having a precise alloying materials content and the exact heat treatment of metallurgical specimens are discussed. The design and assembly of two relevant instruments are described. These instruments include a laboratory vacuum induction furnace and a specially designed glass lathe, that enables even an unskilled operator to encapsulate and seal metallurgical specimens in glass capsules. (author)

Treatment studies of plutonium-bearing INEEL waste surrogates in a bench-scale arc furnace

International Nuclear Information System (INIS)

Freeman, C.J.

1997-05-01

Since 1989, the Subsurface Disposal Area (SDA) at the Idaho National Environmental and Engineering Laboratory (INEEL) has been included on the National Priority List for remediation. Arc- and plasma-heated furnaces are being considered for converting the radioactive mixed waste buried in the SDA to a stabilized-vitreous form. Nonradioactive, surrogate SDA wastes have been melted during tests in these types of furnaces, but data are needed on the behavior of transuranic (TRU) constituents, primarily plutonium, during thermal treatment. To begin collecting this data, plutonium-spiked SDA surrogates were processed in a bench-scale arc furnace to quantify the fate of the plutonium and other hazardous and nonhazardous metals. Test conditions included elevating the organic, lead, chloride, and sodium contents of the surrogates. Blends having higher organic contents caused furnace power levels to fluctuate. An organic content corresponding to 50% INEEL soil in a soil-waste blend was the highest achievable before power fluctuations made operating conditions unacceptable. The glass, metal, and off-gas solids produced from each surrogate blend tested were analyzed for elemental (including plutonium) content and the partitioning of each element to the corresponding phase was calculated

Treatment studies of plutonium-bearing INEEL waste surrogates in a bench-scale arc furnace

Energy Technology Data Exchange (ETDEWEB)

Freeman, C.J.

1997-05-01

Since 1989, the Subsurface Disposal Area (SDA) at the Idaho National Environmental and Engineering Laboratory (INEEL) has been included on the National Priority List for remediation. Arc- and plasma-heated furnaces are being considered for converting the radioactive mixed waste buried in the SDA to a stabilized-vitreous form. Nonradioactive, surrogate SDA wastes have been melted during tests in these types of furnaces, but data are needed on the behavior of transuranic (TRU) constituents, primarily plutonium, during thermal treatment. To begin collecting this data, plutonium-spiked SDA surrogates were processed in a bench-scale arc furnace to quantify the fate of the plutonium and other hazardous and nonhazardous metals. Test conditions included elevating the organic, lead, chloride, and sodium contents of the surrogates. Blends having higher organic contents caused furnace power levels to fluctuate. An organic content corresponding to 50% INEEL soil in a soil-waste blend was the highest achievable before power fluctuations made operating conditions unacceptable. The glass, metal, and off-gas solids produced from each surrogate blend tested were analyzed for elemental (including plutonium) content and the partitioning of each element to the corresponding phase was calculated.

Simulating the heat transfer process of horizontal anode baking furnace

Energy Technology Data Exchange (ETDEWEB)

L.Q. Zhang; C.G. Zheng; M.H. Xu [Huazhong University of Science and Technology, Wuhan (China). State Key Laboratory of Coal Combustion

2005-07-01

A transient two-dimensional mathematical model of a horizontal baking furnace is presented. The model combines complex thermal phenomena in a baking process such as air infiltration, evolution and combustion of volatile matters, combustion of packing coke, and heat losses. The predicted results are in good agreement with measured data. Furthermore, the process is simulated under different operating conditions such as firing cycle time, airflow and air infiltration. The simulated results indicate that the fuel consumption decreases as the firing cycle time decreases. It is also found that reducing the airflow and air infiltration will help to save fuel. The model is proved to be a useful tool for the process optimisation of the baking furnace in the aluminum industry.

Advanced steel reheat furnace

Energy Technology Data Exchange (ETDEWEB)

Moyeda, D.; Sheldon, M.; Koppang, R. [Energy and Environmental Research Corp., Irvine, CA (United States); Lanyi, M.; Li, X.; Eleazer, B. [Air Products and Chemicals, Inc., Allentown, PA (United States)

1997-10-01

Energy and Environmental Research Corp. (EER) under a contract from the Department of Energy is pursuing the development and demonstration of an Advanced Steel Reheating Furnace. This paper reports the results of Phase 1, Research, which has evaluated an advanced furnace concept incorporating two proven and commercialized technologies previously applied to other high temperature combustion applications: EER`s gas reburn technology (GR) for post combustion NOx control; and Air Product`s oxy-fuel enrichment air (OEA) for improved flame heat transfer in the heating zones of the furnace. The combined technologies feature greater production throughput with associated furnace efficiency improvements; lowered NOx emissions; and better control over the furnace atmosphere, whether oxidizing or reducing, leading to better control over surface finish.

Development of slagging system using DC joule-heating furnace; Chokuryu denki teikoshiki hai yoyu gijutsu no shohinka

Energy Technology Data Exchange (ETDEWEB)

Yoshinari, N.; Ueda, J.; Nishino, J.; Takeshige, S. [Ishikawajima-Harima Heavy Industries Co. Ltd., Tokyo (Japan)

1998-03-01

Waste disposal by incineration is in wide use, inevitably discharging the unburnt portion or ash as the residue, and the residue contains heavy metals and dioxins. New slagging technologies capable of dealing with the situation, respecting in addition the effective use of resources, are now attracting attention, and are coming into popular use. IHI has already developed three types of melting technologies, which are the residual carbon combustion type, the joule-heating furnace type, and the coke-bed furnace type, and has already delivered to clients some facilities using these technologies. In this report, the three types are outlined, and the joule-heating furnace is taken up to explain the process of development up to commercialization. In the joule-heating furnace, molten slag (resistivity several ohms/cm at 1300degC) is electrified for the melting of ash by joule heat, and the result is a high-quality slag containing less chlorine thanks to the electrochemical decomposition. Studies were conducted about exhaust gas cleaning, silent operation, and cost performance (using only one electrode), etc., by operating 2.4t/d and 10t/d demonstration plants, and the efforts have culminated in the commercialization of the technology. 6 refs., 9 figs., 7 tabs.

THE WAYS OF IMPROVEMENT OF POWER EFFICIENCY OF INDUSTRIAL FURNACES AT RECUPERATION OF HEAT OF OUTGOING SMOKE

Directory of Open Access Journals (Sweden)

V. I. Timoshpolskiy

2012-01-01

Full Text Available The main schemes of recovery of waste gases heat, applied in fuel furnaces of metallurgical and machinebuilding production, are analysed, and also criteria of choice of recuperators construction depending on function and constructions of furnaces are considered.

Research achievement report for fiscal 1998 on the development of high-performance industrial furnaces. Research and development of high-performance industrial furnaces and the like (2); 1998 nendo koseino kogyoro no kaihatsu ni kansuru kenkyu seika hokokusho. Koseino kogyoro nado ni kansuru kenkyu kaihatsu (2)

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

Volume 2 named above contains part of research achievement reports and individual research achievement reports. The aluminum melting furnace working group research achievement report covers aluminum melting furnace operating patterns, concentrated impinging flame mode and dispersed impinging flame mode, and honeycomb and ball structures in heat storing bodies. The tubular heater working group report mentions the application of this facility to oil heating furnaces, studies and investigations for the embodiment of real systems using the tubular heater, and tests conducted in a furnace with plural heating tube lines. The individual research achievement reports elaborate on the development of technologies of heat transfer optimization under unsteady conditions in the steel material heating process, research and development of high-efficiency heat transfer technologies, development of heating furnace geometry optimization technologies, research and development of a high-performance controlled atmosphere heat treatment furnace, development of high-efficiency heat transfer technologies in high-temperature jet flame heating, development of heat uniformity improvement technologies for example for the steel material heating process, construction of optimum combustion control technologies for the regenerative burner furnace, research concerning laser-aided measurement in industrial furnaces, etc. (NEDO)

Development and application of gradient heat flux measurement for industrial boiler furnaces

Energy Technology Data Exchange (ETDEWEB)

Sapozhnikov, S.Z.; Grigoryev, K.A.; Mitiakov, V.Yu.; Mitiakov, A.V.; Roundyguine, Yu.A.; Osmanov, V.V. [Saint-Petersburg State Polytechnic Univ., St.-Petersburg (Russian Federation)

2013-07-01

Brand new heat flux sensors based on artificial heterogeneous structures are created. These sensors are thermo resistive up to 1,000 K and more; therefore, they are the diagnostic aid for furnace processes. The sensors were tested during full-scale experiments.

Joule-heated glass-furnace system for the incineration of low-level radioactive wastes

International Nuclear Information System (INIS)

Armstrong, K.M.; Klingler, L.M.; Doty, J.W.; Kramer, D.P.

1982-01-01

For the past 1-1/2 years, Mound has been preparing and evaluating a commercially available joule-heated glass furnace unit, coupled with a wet scrubbing system. The purpose of the glass furnace evaluation is to advance and document incinerator technology for such combustibles as solids, resins, and sludges, and to develop a stable waste form for subsequent disposal. Four (4) waste nonradioactive types were selected to determine the combustion efficiency of the furnace unit: (1) dry solid waste composed of paper, plastics, rubber, and cloth, (2) ion exchange resin of both the anionic and cationic type, (3) filter sludge composed of diatomaceous earth, organic cellulosic filter aid, and powdered ion exchange resin, and (4) cartridge filters having glass and plastic filter surfaces and nonmetallic cores. When completed, the combustion efficiency experiments for the proposed nonradioactive waste-types revealed the ability of the furnace to easily incinerate waste at feedrates of up to 150 lb/hr. During the course of the experiments, combustibles in the offgas remained consistently low, suggesting excellent combustion efficiency. Furthermore, ash produced by the combustion process was effectively incorporated into the melt by convective currents in the glass. Future work on the glass furnace incinerator will include spiking the waste to determine radioisotope behavior in the furnace

The Influence Of Burner Locations In The Heating Furnace On The Charge Temperature Field

Directory of Open Access Journals (Sweden)

Rywotycki M.

2015-09-01

Full Text Available Charge heating in industrial furnaces is a difficult and complex process. There are many physical phenomena which influence heat transfer. At the charge surface heat transfer takes place by radiation and convection. In order to ensure correct operation of the technological system, it is necessary to achieve the required charge temperature in the whole volume and ensure its uniformity.

Preparation and Optimization of Vanadium Titanomagnetite Carbon Composite Hot Briquette: A New Type of Blast Furnace Burden

Science.gov (United States)

Zhao, W.; Wang, H. T.; Liu, Z. G.; Chu, M. S.; Ying, Z. W.; Tang, J.

2017-10-01

A new type of blast furnace burden, named VTM-CCB (vanadium titanomagnetite carbon composite hot briquette), is proposed and optimized in this paper. The preparation process of VTM-CCB includes two components, hot briquetting and heat treatment. The hot-briquetting and heat-treatment parameters are systematically optimized based on the Taguchi method and single-factor experiment. The optimized preparation parameters of VTM-CCB include a hot-briquetting temperature of 300°C, a coal particle size of coal-added ratio of 28.52%, a heat-treatment temperature of 500°C and a heat-treatment time of 3 h. The compressive strength of VTM-CCB, based on the optimized parameters, reaches 2450 N, which meets the requirement of blast furnace ironmaking. These integrated parameters provide a theoretical basis for the production and application of a blast furnace smelting VTM-CCB.

Influence of heat treatment on hardness and kinetics of growth of intermetallic compound interlayer in titanium-steel composite material

International Nuclear Information System (INIS)

Shmorgun, V.G.; Slaustin, O.V.; Trykov, Yu.P.

2005-01-01

The effect of heat treatment conditions on microhardness and diffusion interlayer thickness is studied for composite material of titanium VT1-O + steel 08kp + titanium VT1-O. Heat treatments are carried out at temperatures of 800-1000 deg C and holding at heat for 3 h in a vacuum furnace (1 x 10 -4 mmHg) as well as in an electric furnace with coating a dual protective layer. It is stated that the hardness and the thickness of the interlayer are higher after heat treatment in an ordinary electric furnaces as compared to vacuum heating. all other things being equal. Annealed in electric furnace specimens are water quenched from temperatures of 600-950 deg C. It is shown that the hardness of the interlayer increases sharply when hardening from 650 deg C comparing with annealed specimens (from 4.5-5.2 to 7-9 GPa). The quenching from 700 and 800 deg C results in an interlayer hardness decrease down to 4.8-5.4 and 3.1-3 GPa respectively. A quenching temperature increase up to 800-900 deg C is accompanied by a monotonic enhancement of hardness from 3.5-4.8 up to 5.1-6.8 GPa [ru

A study on the effect of solution heat treatment on the corrosion resistance of super duplex stainless steels

International Nuclear Information System (INIS)

Park, Jee Yong; Park, Yong Soo; Kim, Soon Tae

2001-01-01

High temperature solution heat treatment(typically higher than 1100 .deg. C) is known generally to reduces the resistance to localized corrosion on super duplex stainless. This is attributed to the formation of zone depleted of alloying elements. In this study, the corrosion properties were investigated on super duplex stainless steels with various solution heat treatments. The corrosion resistance of these steels was evaluated in terms of critical pitting temperature and cyclic potentiodynamic polarization test. Chemical composition of the austenite and ferrite phases were analyzed by SEM-EDS. The following results were obtained. (1) By conducting furnace cooling, critical pitting temperature and repassivation potential increased. (2) By omitting furnace cooling, solution heat treatment produced Cr and Mo depleted zone in the phase boundary. (3) During furnace cooling, Cr and Mo rediffused through the phase boundary. This increased the corrosion resistance of super duplex stainless steels

Microsegregation of heat and homogenization treatments in uranium-niobium alloys (U-Nb)

International Nuclear Information System (INIS)

Leal, J.F.

1988-01-01

In the following sections microsegration results in U-3,6 Wt% Nb and U-6,1 Wt% Nb alloys casted in noconsumable electrode arc furnace are presented. The microsegration is studied qualitatively by optical microscopy and quantitatively by electron microprobe. The degree of homogenization has been measured after 800 and 850 0 C heat treatments in tubular resistive furnace. The microstructures after heat treatments are quantitatively analysed to check effects on the casting structures, mainly the variations in solute along the dendrite arm spacing. Some solidification phenomena are then discussed on reference to theorical models of dendritic solidification, including microstructure and microsegregation. The experimental results are compared to theoretical on basis of initial and residual microsegregation after homogenization treatments. The times required for homogenization of the alloys are also discussed in function of the microsegregation from casting structures and the temperatures of the treatments. (author) [pt

Radiative heat transfer in coal-fired furnaces and oxycoal retrofit considerations

Energy Technology Data Exchange (ETDEWEB)

Erfurth, Jens

2012-07-01

Oxycoal combustion is the combustion of coal using a mixture of oxygen and cooled recycled flue gas in place of air. In the last years it has gained interest as a means of CO{sub 2} capture from stationary point sources. In particular, under emission mitigation regimes the retrofit of existing coal-fired power plants may help avoid ''stranded assets'' through lower emissions and thus costs if certain technical criteria can be met. Among these is the need to keep total heat transfer in the boiler constant while not raising the furnace exit temperature. The altered gas composition in oxycoal combustion leads to changes in both convective and radiative heat transfer, of which the latter, while of overwhelming importance in the furnace, poses a particular challenge to modellers. This work is thus primarily concerned with the simulation of radiative heat transfer. After a short introduction to oxycoal combustion, a general discussion of Computational Fluid Dynamics (CFD) models for coal combustion is given. Emphasis is placed on the physics of molecular gas band radiation, respective modelling approaches and their application within a CFD context. Based on this analysis, it is concluded that for the purposes of this work, a non-grey CFD implementation of the Exponential Wide Band Model is most suitable. Then the results of CFD simulations of the furnace of a state-of-the-art coal-fired USC boiler with a thermal power of 1,210 MW are presented, which were carried out using the commercial software FLUENT {sup registered} 6.3, combined with some User-Defined Functions. In addition to air combustion, the cases studied include variations of the burner oxygen concentration and the mode of flue gas recycling (wet and dry), the two additional parameters that present themselves in oxycoal combustion to meet the retrofit criteria. The same burner geometry optimised for oxycoal combustion was used in all cases, while the overall boiler geometry designed for air

Refractory of Furnaces to Reduce Environmental Impact

International Nuclear Information System (INIS)

Hanzawa, Shigeru

2011-01-01

The energy load of furnaces used in the manufacturing process of ceramics is quite large. Most of the environmental impact of ceramics manufacturing is due to the CO 2 produced from this high energy load. To improve this situation, R and D has focused on furnace systems and techniques of control in order to reduce energy load. Since furnaces are comprised of refractory, consideration of their mechanical and thermal characteristics is important. Herein are described several refractory types which were chosen through comparison of the characteristics which contribute to heat capacity reduction, heat insulating reinforcement and high emissivity, thereby improving thermal radiation heat transfer efficiency to the ceramic articles. One selected refractory material which will reduce the environmental impact of a furnace, chosen considering low heat capacity and high emissivity characteristics, is SiC. In this study, thermal radiation heat transfer efficiency improvement and its effect on ceramic articles in the furnace and oxidation behaviour were investigated at 1700K. A high density SiC refractory, built into the furnace at construction, has relatively high oxidation durability and has the ability to reduce environmental impact-CO 2 by 10 percent by decreasing the furnace's energy load. However, new oxidation prevention techniques for SiC will be necessary for long-term use in industrial furnaces, because passive to active oxidation transition behaviour of commercial SiC refractory is coming to close ideal.

Refractory of Furnaces to Reduce Environmental Impact

Science.gov (United States)

Hanzawa, Shigeru

2011-10-01

The energy load of furnaces used in the manufacturing process of ceramics is quite large. Most of the environmental impact of ceramics manufacturing is due to the CO2 produced from this high energy load. To improve this situation, R&D has focused on furnace systems and techniques of control in order to reduce energy load. Since furnaces are comprised of refractory, consideration of their mechanical and thermal characteristics is important. Herein are described several refractory types which were chosen through comparison of the characteristics which contribute to heat capacity reduction, heat insulating reinforcement and high emissivity, thereby improving thermal radiation heat transfer efficiency to the ceramic articles. One selected refractory material which will reduce the environmental impact of a furnace, chosen considering low heat capacity and high emissivity characteristics, is SiC. In this study, thermal radiation heat transfer efficiency improvement and its effect on ceramic articles in the furnace and oxidation behaviour were investigated at 1700K. A high density SiC refractory, built into the furnace at construction, has relatively high oxidation durability and has the ability to reduce environmental impact-CO2 by 10 percent by decreasing the furnace's energy load. However, new oxidation prevention techniques for SiC will be necessary for long-term use in industrial furnaces, because passive to active oxidation transition behaviour of commercial SiC refractory is coming to close ideal.

Thermal Analysis of an Industrial Furnace

Directory of Open Access Journals (Sweden)

Mirko Filipponi

2016-10-01

Full Text Available Industries, which are mainly responsible for high energy consumption, need to invest in research projects in order to develop new managing systems for rational energy use, and to tackle the devastating effects of climate change caused by human behavior. The study described in this paper concerns the forging industry, where the production processes generally start with the heating of steel in furnaces, and continue with other processes, such as heat treatments and different forms of machining. One of the most critical operations, in terms of energy loss, is the opening of the furnace doors for insertion and extraction operations. During this time, the temperature of the furnaces decreases by hundreds of degrees in a few minutes. Because the dispersed heat needs to be supplied again through the combustion of fuel, increasing the consumption of energy and the pollutant emissions, the evaluation of the amount of lost energy is crucial for the development of systems which can contain this loss. To perform this study, CFD simulation software was used. Results show that when the door opens, because of temperature and pressure differences between the furnace and the ambient air, turbulence is created. Results also show that the amount of energy lost for an opening of 10 min for radiation, convection and conduction is equal to 5606 MJ where convection is the main contributor, with 5020 MJ. The model created, after being validated, has been applied to perform other simulations, in order to improve the energy performance of the furnace. Results show that reducing the opening time of the door saves energy and limits pollutant emissions.

Generating electricity and heat from lean gas. Dual fuel engine generates electricity and process heat from cupola furnace gas; Strom und Waerme aus Schwachgas gewinnen. Zuendstrahlmotor erzeugt Strom und Prozesswaerme aus Kupolofengas

Energy Technology Data Exchange (ETDEWEB)

Hirn, Gerhard

2012-07-01

White-hot molten iron flows into the launder. The blast of heat released provides visitors with an impressive demonstration of the amount of energy flowing in foundries. Large volumes of carbon (coke) are used for the melting process in the cupola furnace, whereby a combustible process gas is formed as a by-product. This so-called cupola furnace gas has a low heating value and has previously been completely combusted for generating the hot blast in the cupola furnace's recuperator. However, in this process only around 35 % of the contained energy is used thermally. Now it is possible to utilise the remaining 65 % of the chemically bound energy that was previously not used in most foundries: a modified biogas combined heat and power plant runs with cupola furnace gas (CFG) from the melting furnace. (orig.)

Modern State and Efficiency Analysis of Heat Recovery in Fuel Furnaces Using High Temperature Recuperators. Part 2

Directory of Open Access Journals (Sweden)

B. S. Soroka

2013-01-01

Full Text Available The paper analyzes various factors that affect upon heat transfer in high temperature recuperators, namely: heat transfer enhancement, heat exchange surface increase and rise of temperature head between primary and secondary heat transfer fluids. Comparison of experimental data with the results of mathematical and computational fluid dynamics (CFD modeling has been performed in the paper. The paper considers some new designs of high temperature heat recovery plants: tube recuperator equipped with internal inserts – secondary emitters inside tubes for metallurgical furnaces and high-efficient two-way radiative recuperators for machinery engineering furnaces.  Advantages of new recuperators in comparison with existing analogues have been estimated in the paper. These advantages are:  provision of additional fuel saving due to increase of preheating temperature of the combustion air and improvement of design stability by decrease of tube wall temperature.

3-D Transient Heat Transfer Analysis of Slab Heating Characteristics in a Reheating Furnace in Hot Strip Mills

OpenAIRE

J. Y. Jang; Y. W. Lee; C. N. Lin; C. H. Wang

2015-01-01

The reheating furnace is used to reheat the steel slabs before the hot-rolling process. The supported system includes the stationary/moving beams, and the skid buttons which block some thermal radiation transmitted to the bottom of the slabs. Therefore, it is important to analyze the steel slab temperature distribution during the heating period. A three-dimensional mathematical transient heat transfer model for the prediction of temperature distribution within the slab ha...

Energy Saving in Industrial Annealing Furnaces

Directory of Open Access Journals (Sweden)

Fatma ÇANKA KILIÇ

2018-03-01

Full Text Available In this study, an energy efficiency studies have been carried out in a natural gas-fired rolling mill annealing furnace of an industrial establishment. In this context, exhaust gas from the furnace has been examined in terms of waste heat potential. In the examinations that have been made in detail; waste heat potential was found as 3.630,31 kW. Technical and feasibility studies have been carried out to realize electricity production through an Organic Rankine Cycle (ORC system for evaluating the waste heat potential of the annealing furnace. It has been calculated that 1.626.378,88 kWh/year of electricity can be generated by using the exhaust gas waste heat of the annealing furnace through an ORC system to produce electric energy with a net efficiency of 16%. The financial value of this energy was determined as 436.032,18 TL/year and the simple repayment period of the investment was 8,12 years. Since the annealing period of the annealing furnace is 2800 hours/year, the investment has not been found to be feasible in terms of the feasibility studies. However, the investment suitability can be assured when the annealing furnace is operating at full capacity for 8,000 hours or more annually.

Purification and growth of LiF by induction heating furnace with electronic temperature control

International Nuclear Information System (INIS)

Faria Junior, R.N. de

1985-01-01

An eletronic power control system for a radio frequency generator and a quartz vacuum furnace heated by induction were developed. This furnace was employed for the growth of single crystals and purification of starting materials. A lithium fluoride single crystal was grown by the Czochralski technique in order to test the temperature control and the quartz furnace. An X-ray diffraction analysis of the crystal revealed the monocrystallinity high optical quality of the crystal obtained. Lithium fluoride of 95% purity prepared by Nuclemon starting material was purified by a vertical Bridgmann method. The emission spectrographic analysis of the purified crystal demonstrated the segregation of impurities. This study showed that the purification by this method of starting materials produced by local industry resulted in a crystal 99.9% pure in the first crystallization. (Author) [pt

A high-temperature furnace and a heating/drawing device designed for time-resolved X-ray diffraction measurements of polymer solids using imaging plates

International Nuclear Information System (INIS)

Murakami, Syozo; Tanno, Kiyomitsu; Tsuji, Masaki; Kohjiya, Shinzo

1995-01-01

For time-resolved X-ray diffraction measurements using the imaging plate system in the drawing and/or heating process of polymer solids, a high-temperature furnace for heat treatment and a heating/drawing device were newly designed and constructed. Then, to demonstrate their performance, some experimental results obtained in the drawing process of an extruded/blown film of high-density polyethylene at room temperature and in the crystallization process of an oriented amorphous film of poly(ethylene naphthalene-2,6-dicarboxylate) by heating were presented. Other experimental results obtained using them were also briefly cited. (author)

Energy conservation in flame-heated hearth furnaces in aluminium foundries. Pt. 1

Energy Technology Data Exchange (ETDEWEB)

Moser, R

1981-01-01

There are two fields for energy saving: The aluminium foundries obtain the electrolytic metal in liquid form and therefore also excessive heat. This must be used. The furnaces must be designed and operated so that they use as little energy as possible. Both subjects are investigated by considering 59 existing plants in Europe. They are compared regarding energy consumption and heat balance. A series of possibilities for improved use of fuel, such as improvement of the burner setting, automatic regulation of excess air and use of combustion with enriched oxygen supply are given.

Dynamics and control of a gas-fired furnace

NARCIS (Netherlands)

Roffel, B.; Rijnsdorp, J.E.

1974-01-01

A non-linear model has been developed for a gas-fired furnace in which oil is heated. The model is applicable from minimum to maximum heat load of the furnace. The dynamics of the model have been compared to experimental results, which were obtained for a pilot-scale furnace. They are in good

Model based energy benchmarking for glass furnace

International Nuclear Information System (INIS)

Sardeshpande, Vishal; Gaitonde, U.N.; Banerjee, Rangan

2007-01-01

Energy benchmarking of processes is important for setting energy efficiency targets and planning energy management strategies. Most approaches used for energy benchmarking are based on statistical methods by comparing with a sample of existing plants. This paper presents a model based approach for benchmarking of energy intensive industrial processes and illustrates this approach for industrial glass furnaces. A simulation model for a glass furnace is developed using mass and energy balances, and heat loss equations for the different zones and empirical equations based on operating practices. The model is checked with field data from end fired industrial glass furnaces in India. The simulation model enables calculation of the energy performance of a given furnace design. The model results show the potential for improvement and the impact of different operating and design preferences on specific energy consumption. A case study for a 100 TPD end fired furnace is presented. An achievable minimum energy consumption of about 3830 kJ/kg is estimated for this furnace. The useful heat carried by glass is about 53% of the heat supplied by the fuel. Actual furnaces operating at these production scales have a potential for reduction in energy consumption of about 20-25%

Heat and mass transfer in a vertical flue ring furnace

Energy Technology Data Exchange (ETDEWEB)

Jacobsen, Mona

1997-12-31

The main emphasis of this thesis was the design of a mathematical simulation model for studying details in the baking of anodes in the Hydro Aluminium anode baking furnace. The change of thermal conductivity, density, porosity and permeability during heat treatment was investigated. The Transient Plane Source technique for measuring thermal conductivity of solids was used on green carbon materials during the baking process in the temperature range 20-600 {sup o}C. Next, change of mass, density, porosity and permeability of anode samples were measured after being baked to temperatures between 300 and 1200 {sup o}C. The experimental data were used for parameter estimation and verification of property models for use in the anode baking models. Two distinct mathematical models have been modified to study the anode baking. A transient one-dimensional model for studying temperature, pressure and gas evolution in porous anodes during baking was developed. This was extended to a two-dimensional model incorporating the flue gas flow. The mathematical model which included porous heat and mass transfer, pitch pyrolysis, combustion of volatiles, radiation and turbulent channel flow, was developed by source code modification of the Computational Fluid Dynamics code FLUENT. The two-dimensional geometry of a flue gas channel adjacent to a porous flue gas wall, packing coke and anode was used for studying the effect of different firing strategies, raw materials properties and packing coke thickness. The model proved useful for studying the effects of heating rate, geometry and anode properties. 152 refs., 73 figs, 11 tabs.

Cast Steels for Creep-Resistant Parts Used in Heat Treatment Plants

Directory of Open Access Journals (Sweden)

Drotlew A.

2012-12-01

Full Text Available Creep-resistant parts of heat treatment furnaces are in most cases made from high-alloyed chromium-nickel and nickel-chromium iron alloys, both cast and wrought. This paper presents the types of casting alloys used for this particular purpose, since the majority of furnace components are made by the casting process. Standards were cited which give symbols of alloy grades used in technical specifications by the domestic industry. It has been indicated that castings made currently are based on a wider spectrum of the creep-resistant alloy grades than the number of alloys covered by the standards. Alloy grades recommended by the technical literature for individual parts of the furnace equipment were given. The recommendations reflect both the type of the technological process used and the technical tasks performed by individual parts of the furnace equipment. Comments were also made on the role of individual alloying elements in shaping the performance properties of castings.

Cast Steels for Creep-resistant Parts Used in Heat Treatment Plants

Directory of Open Access Journals (Sweden)

A. Drotlew

2012-12-01

Full Text Available Creep-resistant parts of heat treatment furnaces are in most cases made from high-alloyed chromium-nickel and nickel-chromium ironalloys, both cast and wrought. This paper presents the types of casting alloys used for this particular purpose, since the majority of furnace components are made by the casting process. Standards were cited which give symbols of alloy grades used in technical specifications by the domestic industry. It has been indicated that castings made currently are based on a wider spectrum of the creep-resistant alloy grades than the number of alloys covered by the standards. Alloy grades recommended by the technical literature for individual parts of the furnace equipment were given. The recommendations reflect both the type of the technological process used and the technical tasks performed by individual parts of the furnace equipment. Comments were also made on the role of individual alloying elements in shaping the performance properties of castings.

Fiscal 1997 report on the results of the research on the development of high-performance industrial furnaces. R and D of high-performance industrial furnaces, etc; 1997 nendo seika hokokusho (koseino kogyoro no kaihatsu ni kansuru kenkyu seika hokokusho). Koseino kogyoro nado ni kansuru kenkyu kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-03-01

A R and D was conducted for the purpose of developing remarkable energy conservation/CO2 reduction technologies. In fiscal 1997, the five working groups about the following were formed to have animated discussions: the basic research, heating furnace, heat treatment furnace, melting furnace, and tubular heating furnace. The research subjects are the pursuit/deepening of the base study on flame structures in high temperature air combustion, critical heat recovery of the system in high temperature air combustion, examination of the basic common technology on the ultimate optimization of the material heat transfer, construction of general-purpose experimental database, setting-up of design standards for general-purpose high-performance industrial furnaces, presentation of examples of the actual trial design based on the design standards and feasibility study of the practical application, preparatory support of the field test project on high-performance industrial furnaces for commercialization/diffusion/spread, etc. Further, how to arrange the developmental results was studied to make the results of the project useful for study of the prompt commercialization. 442 refs., 1444 figs., 311 tabs.

Estimating the Condition of the Heat Resistant Lining in an Electrical Reduction Furnace

Directory of Open Access Journals (Sweden)

Jan G. Waalmann

1988-01-01

Full Text Available This paper presents a system for estimating the condition of the heat resistant lining in an electrical reduction furnace for ferrosilicon. The system uses temperature measured with thermocouples placed on the outside of the furnace-pot. These measurements are used together with a mathematical model of the temperature distribution in the lining in a recursive least squares algorithm to estimate the position of 'the transformation front'. The system is part of a monitoring system which is being developed in the AIP-project: 'Condition monitoring of strongly exposed process equipment in thc ferroalloy industry'. The estimator runs on-line, and results arc presented in colour-graphics on a display unit. The goal is to locate the transformation front with an accuracy of +- 5cm.

On the hydrogen saturation of titanium alloys during heating billets for plastic working in gas-fired flame furnaces

International Nuclear Information System (INIS)

Kushakevich, S.A.; Romanova, L.A.; Bullo, P.M.

1978-01-01

Presented are the results of comparative investigations into titanium alloy hydridation during billet heating in gasflame and electric furnaces for forging and hot stamping. It is shown, that titanium alloys are slightly saturated with hydrogen at the temperature lower than that of polymorphic transformation. Hydrogen absorption is decelerated by a dense scale up to the moment of its loosening and peeling off. The application of protective vitreous enamels reduces the danger of impermissible hydridation. It is established, that the usage of gas-flame furnaces for billet heating is possible in the case of corresponding temperature and holding restrictions proper machining allowances and the use of protective coatings

Electrostatic Levitation Furnace for the ISS

Science.gov (United States)

Murakami, Keiji; Koshikawa, Naokiyo; Shibasaki, Kohichi; Ishikawa, Takehiko; Okada, Junpei; Takada, Tetsuya; Arai, Tatsuya; Fujino, Naoki; Yamaura, Yukiko

2012-01-01

JAXA (Japan Aerospace Exploration Agency) has just started the development of Electrostatic Levitation Furnace to be launched in 2014 for the ISS. This furnace can control the sample position with electrostatic force and heat it above 2000 degree Celsius using semiconductor laser from four different directions. The announcement of Opportunity will be issued soon for this furnace. In this paper, we will show the specifications of this furnace and also the development schedule

Through-furnace for burning solid organic substances

International Nuclear Information System (INIS)

Kemmler, G.; Schlich, E.

1984-01-01

The through-furnace for burning radio-active organic solid waste consists of a reaction pipe heated from the outside, an input device and an output device. A solid pump is used as the input device, which has a common longitudinal axis with the reaction pipe. The reaction pipe is widened in the transport direction of the combustion pipe, where the angle between the longitudinal axis and the pipe wall is 0.5 to 5 0 . The pipe wall is wholely or partially permeable to gas. The thermal treatment of the solid organic substances can occur by combustion or by pyrohydrolysis or pyrolysis in the through-furnace. (orig./HP) [de

Furnace

Energy Technology Data Exchange (ETDEWEB)

Osintsev, V V; Khidiyatov, A M

1981-01-01

The purpose of the invention is to improve the operating efficiency of the furnace device containing prefurnaces connected to the main combustion chamber. For this purpose in the proposed furnace device is equipped with prefurnaces with burners, rectangular vertical chamber of combustion is equipped with central hearth projection. As indicated by studies, the hearth projection of the indicated projections promotes the development of transverse streams which guarantee effective mixing of the combustion products in the upper part of the combustion chamber 3. This reduces the nonuniformity of temperature at the outlet from the latter, decreases the probability of slagging and hot spots on the heating surface.

Modernization of two gas-fired shaft annealing furnaces

Energy Technology Data Exchange (ETDEWEB)

Barthof, G.; Porst, G.; Raczek, S.

1986-04-01

The objective was to modernize two existing shaft-type annealing furnaces used for the heat treatment of grey iron castings with the aim of reducing the consumption of gaseous fuel, minimize the formation of scale, decrease maintenance expense and apply more automatic control to the annealing process. This was to be achieved by an optimum combination of new types of construction materials and advanced firing and control equipment. The author describes the furnace in its condition prior to and after reconstruction. The operating results obtained after reconstruction were found to justify the costs incurred. The payback period is roughly one year.

Development of the heat treatment system for the 40 T hybrid magnet superconducting outsert.

Science.gov (United States)

Chen, W G; Chen, Z M; Chen, Z Y; Huang, P C; He, P; Zhu, J W

2011-10-01

The heat treatment of Nb(3)Sn coil with the glass fabric insulation is one of the key and critical processes for the outsert solenoids of the 40 T hybrid magnet, which could be wound with cable-in-conduit conductors using the insulation-wind-and-react technique. The manufacturing of the large vertical type vacuum/Ar atmosphere-protection heat treatment system has been completed and recently installed in the High Magnetic Filed Laboratory, Chinese Academy of Sciences. The heat treatment system composed mainly the furnace, the purging gas supply system, the control system, the gas impurities monitoring system, and so on. At present, the regulation and testing of the heat treatment system has been successfully finished, and all of technical parameters meet or exceed specifications.

Calculations in furnace technology

CERN Document Server

Davies, Clive; Hopkins, DW; Owen, WS

2013-01-01

Calculations in Furnace Technology presents the theoretical and practical aspects of furnace technology. This book provides information pertinent to the development, application, and efficiency of furnace technology. Organized into eight chapters, this book begins with an overview of the exothermic reactions that occur when carbon, hydrogen, and sulfur are burned to release the energy available in the fuel. This text then evaluates the efficiencies to measure the quantity of fuel used, of flue gases leaving the plant, of air entering, and the heat lost to the surroundings. Other chapters consi

Design of a rotating-hearth furnace

Energy Technology Data Exchange (ETDEWEB)

Behrens, H A [Verein Deutscher Eisenhuettenleute (VDEh), Duesseldorf (Germany, F.R.)

1979-10-01

Presented in two parts, this paper is intended to provide an outline of the theoretical fundamentals for the design of rotating-hearth furnaces for heating round stock and deals with the characteristic design features of such furnaces.

Similarity of Ferrosilicon Submerged Arc Furnaces With Different Geometrical Parameters

Directory of Open Access Journals (Sweden)

Machulec B.

2017-12-01

Full Text Available In order to determine reasons of unsatisfactory production output regarding one of the 12 MVA furnaces, a comparative analysis with a furnace of higher power that showed a markedly better production output was performed. For comparison of ferrosilicon furnaces with different geometrical parameters and transformer powers, the theory of physical similarity was applied. Geometrical, electrical and thermal parameters of the reaction zones are included in the comparative analysis. For furnaces with different geometrical parameters, it is important to ensure the same temperature conditions of the reaction zones. Due to diverse mechanisms of heat generation, different criteria for determination of thermal and electrical similarity for the upper and lower reaction zones were assumed contrary to other publications. The parameter c3 (Westly was assumed the similarity criterion for the upper furnace zones where heat is generated as a result of resistive heating while the parameter J1 (Jaccard was assumed the similarity criterion for the lower furnace zones where heat is generated due to arc radiation.

[The electric furnace of Henri Moissan at one hundred years: connection with the electric furnace, the solar furnace, the plasma furnace?].

Science.gov (United States)

Royère, C

1999-03-01

The trace of Henri Moissan's pioneer work 100 years ago is clearly evidenced by an overview of achievements in high temperature devices; 1987: "Le four électrique" by Henri Moissan; 1948-1952: "High temperature heating in a cavity rotary kiln using focusing of solar radiation" by Félix Trombe; 1962: "The cavity rotary kiln using focused solar radiation jointly with a plasma gun" by Marc Foëx; 1970: "The rotary kiln with two plasma guns and arc transfer" by Marc Foëx; 1984: "The plasma furnace" by Electricité de France (EDF) at Renardières; 1997: "The plasma furnace" by the Atomic Energy Center (CEA) at Cadarache, the VULCANO program. The first part of this contribution is devoted to Henri Moissan. Re-reading his early book on the electric furnace, especially the first chapter and the sections on silica, carbon vapor and experiments performed in casting molten metal--the conclusions are outstanding--provides modern readers with an amazing insight into future developments. The last two parts are devoted to Félix Trombe and Marc Foëx, tracing the evolution of high temperature cavity processus leading to the solar furnace and the present day plasma furnace at the CEA. Focus is placed on research conducted by the French National Center for Scientific Research (CNRS) with the solar and plasma furnaces at Odeillo. The relationships with Henri Moissan's early work are amazing, offering a well deserved homage to this pioneer researcher.

The determination of oxygen in metals using an impulse heating furnace with a simple transfer lock

International Nuclear Information System (INIS)

Dale, L.S.; de Jong, S.; Kelly, J.W.; Whittem, R.N.

1975-05-01

An impulse heating furnace has been constructed for the determination of low levels of oxygen down to 100 μg g -1 in metals. The furnace is equipped with a sample transfer lock which permits samples to be loaded into outgassed crucibles in a helium atmosphere. As a result, blank levels in the range 2 to 3 μg oxygen are obtained; the modification also results in shorter sample processing time. The apparatus is described, and its suitability for oxygen determinations at these levels has been verified by comparison of results obtained on reference and analysed materials. (author)

Characterisation of heat transfer and flame length in a semi-scale industrial furnace equipped with HiTAC burner

Energy Technology Data Exchange (ETDEWEB)

Zhang, L.; Nehme, W.; Biswas, A.K.; Yang, W.; Blasiak, W.; Bertin, D. [Royal Institute of Technology, Stockholm (Sweden)

2010-09-15

This paper investigates the effects of multiple burner nozzles on the combustion characteristics, such as flame volume, heat transfer and NOx emission in a high temperature air combustion (HiTAC) industrial furnace. Experiments were carried out in one semi-industrial furnace located in Kungliga Tekniska Hogskolan (Stockholm, Sweden). Three different types of burners were tested, including both regenerative and recuperative types. Variable flame temperature and oxygen concentration were applied in experiments. Heat transfer characteristics of HiTAC are studied in this paper, and the influences of a variety of inertial fuel/air jets are investigated for both flame length and NOx emission. One improved correlation between chemical flame length and flame Froude number is established for HiTAC with manifold nozzles. NOx emission is also correlated to the flame Froude number. The HiTAC recirculation system effects on flame shape, NOx emission and heat transfer were also examined.

Effect of electropolishing on vacuum furnace design

Directory of Open Access Journals (Sweden)

Sutanwi Lahiri

2015-03-01

Full Text Available The use of thermal shields of materials having low emissivity in vacuum furnaces is well-known. However, the surface condition of the heat shields is one of the most important factors governing their efficiency as radiation resistances. The emissivity of the thermal shields dictates the power rating of the heaters in furnace design. The unpolished materials used in the heater tests showed poor performance leading to loss of a signi­ficant percentage of the input power. The present work deals with the refur­bishment of the radiation heat shields used in a furnace for heating graphite structure. The effect of refurbishment of the heat shields by the buffing and subsequently electro­polishing was found to improve the performance of the shields as heat reflectors. The com­position of the electrolyte was chosen in such a way that the large shields of Mo, Inconel and SS can be polished using the same reagents in different ratios. The present work deals with the development of a standard electropolishing procedure for large metallic sheets and subsequently qualifying them by roughness and emissivity measure­ments. The improvement noted in the shielding efficiency of the furnace in the subsequent runs is also discussed here.

Improved Casting Furnace Conceptual Design

Energy Technology Data Exchange (ETDEWEB)

Fielding, Randall Sidney [Idaho National Lab. (INL), Idaho Falls, ID (United States); Tolman, David Donald [Idaho National Lab. (INL), Idaho Falls, ID (United States)

2017-02-01

In an attempt to ensure more consistent casting results and remove some schedule variance associated with casting, an improved casting furnace concept has been developed. The improved furnace uses the existing arc melter hardware and glovebox utilities. The furnace concept was designed around physical and operational requirements such as; a charge sized of less than 30 grams, high heating rates and minimal additional footprint. The conceptual model is shown in the report as well as a summary of how the requirements were met.

Automated, High Temperature Furnace for Glovebox Operation

International Nuclear Information System (INIS)

Neikirk, K.

2001-01-01

The U.S. Department of Energy will immobilize excess plutonium in the proposed Plutonium Immobilization Plant (PIP) at the Savannah River Site (SRS) as part of a two track approach for the disposition of weapons usable plutonium. As such, the Department of Energy is funding a development and testing effort for the PIP. This effort is being performed jointly by Lawrence Livermore National Laboratory (LLNL), Westinghouse Savannah River Company (WSRC), Pacific Northwest National Laboratory (PNNL), and Argonne National Laboratory (ANL). The Plutonium Immobilization process involves the disposition of excess plutonium by incorporation into ceramic pucks. As part of the immobilization process, furnaces are needed for sintering the ceramic pucks. The furnace being developed for puck sintering is an automated, bottom loaded furnace with insulting package and resistance heating elements located within a nuclear glovebox. Other furnaces considered for the application include retort furnaces and pusher furnaces. This paper, in part, will discuss the furnace technologies considered and furnace technology selected to support reliable puck sintering in a glovebox environment. Due to the radiation levels and contamination associated with the plutonium material, the sintering process will be fully automated and contained within nuclear material gloveboxes. As such, the furnace currently under development incorporates water and air cooling to minimize heat load to the glovebox. This paper will describe the furnace equipment and systems needed to employ a fully automated puck sintering process within nuclear gloveboxes as part of the Plutonium Immobilization Plant

A cylindrical furnace for absorption spectral studies

Indian Academy of Sciences (India)

A cylindrical furnace with three heating zones, capable of providing a temperature of 1100°C, has been fabricated to enable recording of absorption spectra of high temperature species. The temperature of the furnace can be controlled to ± 1°C of the set temperature. The salient feature of this furnace is that the material ...

Investigation and analysis of the usefulness of the Zellik method to design energy conserving electric furnaces

Energy Technology Data Exchange (ETDEWEB)

Szilagyi, L.; Fay, G.

1984-01-01

The characteristics predetermined by the method Zellik in designing the electrical furnaces isolated traditionally are comparable with measured values of furnaces in operation. The newest furnaces have been built with isolation resulting in a lower energy consumption. To plot the static characteristics, the furnace was heated up three times to the steady state. In determining the static heat capacity the stored heat was measured by the conventional method. With a view to determining the kinetic heat capacity the furnace was heated up at different rates. On the base of the operating results of the furnace can be stated both the practicability of the method Zellik and the improvement of the characteristics of the furnace isolated with fibrous material.

Electric melting furnace for waste solidification

International Nuclear Information System (INIS)

Masaki, Toshio.

1990-01-01

To avoid electric troubles or reduction of waste processing performance even when platinum group elements are contained in wastes to be applied with glass solidification. For this purpose, a side electrode is disposed to the side wall of a melting vessel and a central electrode serving as a counter electrode is disposed about at the center inside the melting vessel. With such a constitution, if conductive materials are deposited at the bottom of the furnace or the bottom of the melting vessel, heating currents flow selectively between the side electrode and the central electrode. Accordingly, no electric currents flow through the conductive deposits thereby enabling to prevent abnormal heating in the bottom of the furnace. Further, heat generated by electric supply between the side electrode and the central electrode is supplied efficiently to raw material on the surface of the molten glass liquid to improve the processing performance. Further, disposition of the bottom electrode at the bottom of the furnace enables current supply between the central electrode and the bottom electrode to facilitate the temperature control for the molten glass in the furnace than in the conventional structure. (I.S.)

Favourable environmental factors for shaft furnace installation for gas carbonitriding and hardening

Energy Technology Data Exchange (ETDEWEB)

Fuchs, H. (Solo-Industrieofenbau, Biehl-Bienne (Switzerland))

In this lecture we do not primarily speak about the shaft furnace installation as one could think when reading the title - but about one quenching system - mounted over the shaft furnace installation. This quenching system permits a hardening in several mediums, without any formation of flames, smoke and vapour, and causes the surfaces of the pieces to be free of tinder. Moreover, the security for the work staff in the heat treatment shops are highly improved.

Application of roof radiant burners in large pusher-type furnaces

Directory of Open Access Journals (Sweden)

A. Varga

2009-07-01

Full Text Available The paper deals with the application of roof flat-flame burners in the pusher-type steel slab reheating furnaces, after furnace reconstruction and replacement of conventional torch burners, with the objective to increase the efficiency of radiative heat transfer from the refractory roof to the charge. Based on observations and on measurements of the construction and process parameters under operating conditions, the advantages and disadvantages of indirectly oriented radiant heat transfer are analysed in relation to the heat transfer in classically fired furnaces.

Effect of heat treatment on the microstructures and mechanical properties of Al-5.5Zn-2.5Mg alloy

Energy Technology Data Exchange (ETDEWEB)

Acer, Emine [Erciyes University, Institute of Science, Department of Physics, Kayseri (Turkey); Çadırlı, Emin [Niğde University, Faculty of Arts and Sciences, Department of Physics, Niğde (Turkey); Erol, Harun [Erciyes University, Institute of Science, Department of Physics, Kayseri (Turkey); Karatekin University Faculty of Arts and Sciences, Department of Physics, Çankırı (Turkey); Kırındı, Talip [Kırıkkale University, Faculty of Education, Department of Elementary Education, Kırıkkale (Turkey); Gündüz, Mehmet, E-mail: gunduz@erciyes.edu.tr [Erciyes University, Faculty of Science, Department of Physics, Kayseri (Turkey)

2016-04-26

The Al-5.5 Zn-2.5 Mg (wt%) ternary alloy was prepared using a vacuum melting furnace and a casting furnace. Microstructural and mechanical properties of the alloy were investigated as-cast and under heat-treated conditions. To investigate the effect of heat treatment, numerous designed Al-5.5 Zn-2.5 Mg samples were homogenized under different conditions and then aged under different regimes. The effects of heat treatment on the microstructures were examined by OM, SEM, and TEM, and mechanical properties of the Al-Zn-Mg alloy were studied. A good combination of high microhardness and reasonable tensile strength were obtained by successive and suitable heat treatments. After aging for 24 h at 150°C, the peak microhardnes and tensile strength values were achieved as 157 MPa and 188.8 MPa, respectively. The microscopic fracture surfaces of the aged samples under different homogenization and aging conditions were observed using scanning electron microscopy. Fractographic analysis of the tensile fracture surfaces shows that the type of fracture changed significantly from ductile to more ductile depending on the aging regime.

Global analysis of the temperature and flow fields in samples heated in multizone resistance furnaces

Science.gov (United States)

Pérez-Grande, I.; Rivas, D.; de Pablo, V.

The temperature field in samples heated in multizone resistance furnaces will be analyzed, using a global model where the temperature fields in the sample, the furnace and the insulation are coupled; the input thermal data is the electric power supplied to the heaters. The radiation heat exchange between the sample and the furnace is formulated analytically, taking into account specular reflections at the sample; for the solid sample the reflectance is both diffuse and specular, and for the melt it is mostly specular. This behavior is modeled through the exchange view factors, which depend on whether the sample is solid or liquid, and, therefore, they are not known a priori. The effect of this specular behavior in the temperature field will be analyzed, by comparing with the case of diffuse samples. A parameter of great importance is the thermal conductivity of the insulation material; it will be shown that the temperature field depends strongly on it. A careful characterization of the insulation is therefore necessary, here it will be done with the aid of experimental results, which will also serve to validate the model. The heating process in the floating-zone technique in microgravity conditions will be simulated; parameters like the Marangoni number or the temperature gradient at the melt-crystal interface will be estimated. Application to the case of compound samples (graphite-silicon-graphite) will be made; the temperature distribution in the silicon part will be studied, especially the temperature difference between the two graphite rods that hold the silicon, since it drives the thermocapillary flow in the melt. This flow will be studied, after coupling the previous model with the convective effects. The possibility of suppresing this flow by the controlled vibration of the graphite rods will be also analyzed. Numerical results show that the thermocapillary flow can indeed be counterbalanced quite effectively.

Graphite electrode DC arc furnace system for treatment of environmentally undesirable solid waste

International Nuclear Information System (INIS)

Titus, C.H.

1993-01-01

A gas tight DC arc furnace system using graphite electrodes is ideally suited for destruction of organic materials, compaction of metallic materials, and vitrification of inorganic waste materials. A graphite electrode DC arc furnace system which was developed by Electro-Pyrolysis, Inc. has been used to demonstrate that iron basalt soil containing various surrogate nonradioactive materials found on Department of Energy's Atomic Energy Sites and hospital waste can be reduced to a compact, vitrified, solid material which is environmentally acceptable and will pass TCLP leachate tests. A second graphite electrode DC arc furnace system is presently under construction and will be in operation at MIT during the second quarter of 1993. This furnace system is designed for demonstration of waste treatment and stabilization at a rate of 500 pounds per hour and will also be used for development and performance evaluation of diagnostic techniques and equipment for measuring and understanding internal furnace temperature profiles, gas entrained particulate composition, and particulate size distribution in various locations in the furnace during operation

Mass Balance Modeling for Electric Arc Furnace and Ladle Furnace System in Steelmaking Facility in Turkey

Institute of Scientific and Technical Information of China (English)

(I)smail Ekmek(c)i; Ya(s)ar Yetisken; (U)nal (C)amdali

2007-01-01

In the electric arc furnace (EAF) steel production processes, scrap steel is principally used as a raw material instead of iron ore. In the steelmaking process with EAF, scrap is first melted in the furnace and then the desired chemical composition of the steel can be obtained in a special furnace such as ladle furnace (LF). This kind of furnace process is used for the secondary refining of alloy steel. LF furnace offers strong heating fluxes and enables precise temperature control, thereby allowing for the addition of desired amounts of various alloying elements. It also provides outstanding desulfurization at high-temperature treatment by reducing molten steel fluxes and removing deoxidation products. Elemental analysis with mass balance modeling is important to know the precise amount of required alloys for the LF input with respect to scrap composition. In present study, chemical reactions with mass conservation law in EAF and LF were modeled altogether as a whole system and chemical compositions of the final steel alloy output can be obtained precisely according to different scrap compositions, alloying elements ratios, and other input amounts. Besides, it was found that the mass efficiency for iron element in the system is 95.93%. These efficiencies are calculated for all input elements as 8.45% for C, 30.31% for Si, 46.36% for Mn, 30.64% for P, 41.96% for S, and 69.79% for Cr, etc. These efficiencies provide valuable ideas about the amount of the input materials that are vanished or combusted for 100 kg of each of the input materials in the EAF and LF system.

Simulation of Radiation Heat Transfer in a VAR Furnace Using an Electrical Resistance Network

Science.gov (United States)

Ballantyne, A. Stewart

The use of electrical resistance networks to simulate heat transfer is a well known analytical technique that greatly simplifies the solution of radiation heat transfer problems. In a VAR furnace, radiative heat transfer occurs between the ingot, electrode, and crucible wall; and the arc when the latter is present during melting. To explore the relative heat exchange between these elements, a resistive network model was developed to simulate the heat exchange between the electrode, ingot, and crucible with and without the presence of an arc. This model was then combined with an ingot model to simulate the VAR process and permit a comparison between calculated and observed results during steady state melting. Results from simulations of a variety of alloys of different sizes have demonstrated the validity of the model. Subsequent simulations demonstrate the application of the model to the optimization of both steady state and hot top melt practices, and raises questions concerning heat flux assumptions at the ingot top surface.

Automated, High Temperature Furnace for Glovebox Operation

International Nuclear Information System (INIS)

Neikirk, K.

2001-01-01

The Plutonium Immobilization Project (PIP), to be located at the Savannah River Site SRS, is a combined development and testing effort by Lawrence Livermore National Laboratory (LLNL), Westinghouse Savannah River Company (WSRC), Pacific Northwest National Laboratory (PNNL), Argonne National Laboratory (ANL), and the Australian National Science and Technology Organization (ANSTO). The Plutonium Immobilization process involves the disposition of excess plutonium by incorporation into ceramic pucks. As part of the immobilization process, furnaces are needed for sintering the ceramic pucks. The furnace being developed for puck sintering is an automated, bottom loaded furnace with insulating package and resistance heating elements located within a nuclear glovebox. Other furnaces types considered for the application include retort furnaces and pusher furnaces. This paper, in part, will discuss the furnace technologies considered and furnace technology selected to support reliable puck sintering in a glovebox environment

Estimation of slagging in furnaces; Kuonaavuuden ennustaminen kivihiilen poelypoltossa

Energy Technology Data Exchange (ETDEWEB)

Jacobson, T; Jaeaeskelaeinen, K; Oeini, J; Koskiahde, A; Jokiniemi, J; Pyykkoenen, J [Imatran Voima Oy, Vantaa (Finland)

1997-10-01

Understanding and estimation of slagging in furnaces is essential in the design of new power plants with high steam values or in modifications like low-NO{sub x} retrofits in existing furnaces. Major slagging yields poor efficiency, difficult operation and high maintenance costs of the plant. The aim of the project is to develop a computational model for slagging in pulverized coal combustion. The model is based on Computer Controlled Scanning Electron Microscopy (CCSEM) analysis of mineral composition of the coal and physical models for behaviour of minerals inside a furnace. The analyzed mineral particles are classified to five composition classes and distributed to calculational coal particles if internal minerals of coal. The calculational coal particles and the external minerals are traced in the furnace to find out the behaviour of minerals inside the furnace. If the particle tracing indicates that the particle hits the heat transfer surface of the furnace the viscosity of the particle is determined to see if particle is sticky. The model will be implemented to 3D computational fluid dynamics based furnace simulation environment Ardemus which predicts the fluid dynamics, heat transfer and combustion in a furnace. (orig.)

Modeling of glass fusion furnaces; Modelisation des fours de fusion de verre

Energy Technology Data Exchange (ETDEWEB)

Mechitoua, N. [Electricite de France (EDF), 78 - Chatou (France). Direction des Etudes et Recherches; Plard, C. [Electricite de France, 77 - Moret sur Loing (France). Direction des Etudes et Recherches

1997-12-31

The furnaces used for glass melting are industrial installations inside which complex and coupled physical and chemical phenomena occur. Thermal engineering plays a major role and numerical simulation is a precious tool for the analysis of the different coupling, of their interaction and of the influence of the different parameters. In order to optimize the functioning of glass furnaces and to improve the quality of the glass produced, Electricite de France (EdF) has developed a specialized version of the ESTET fluid mechanics code, called `Joule`. This paper describes the functioning principle of glass furnaces, the interactions between heat transfers and flows inside the melted glass, the interactions between heat transfers and the thermal regulation of the furnace, the interactions between heat transfers and glass quality and the heat transfer interactions between the melted glass, the furnace walls and the combustion area. (J.S.)

Energy Balance in DC Arc Plasma Melting Furnace

International Nuclear Information System (INIS)

Zhao Peng; Meng Yuedong; Yu Xinyao; Chen Longwei; Jiang Yiman; Nie Guohua; Chen Mingzhou

2009-01-01

In order to treat hazardous municipal solid waste incinerator's (MSWI) fly ash, a new DC arc plasma furnace was developed. Taking an arc of 100 V/1000 A DC as an example, the heat transfer characteristics of the DC arc plasma, ablation of electrodes, heat properties of the fly ash during melting, heat transfer characteristics of the flue gas, and heat loss of the furnace were analyzed based on the energy conservation law, so as to achieve the total heat information and energy balance during plasma processing, and to provide a theoretical basis for an optimized design of the structure and to improve energy efficiency. (plasma technology)

Reduction of heat losses on the skid pipe system of a pusher type furnace; Verringerung der Waermeverluste am Tragrohrsystem eines Stossofens

Energy Technology Data Exchange (ETDEWEB)

Hoffelner, Mario; Winter, Franz [voestalpine Grobblech GmbH, Linz (Austria); Springer, Michael; Huegel, Frank [FBB Engineering GmbH, Moenchengladbach (Germany); Buhr, Andreas [Almatis GmbH, Frankfurt (Germany); Kockegey-Lorenz, Rainer [Almatis GmbH, Ludwigshafen (Germany)

2013-06-15

This paper discusses how energy consumption and energy loss can be reduced in reheating furnaces of hot rolling mills by new lightweight refractory materials and a new modular lining concept for the skid pipe insulation using pre-fabricated shells. The target is to optimise the hot rolling process from an energy point of view, and to reduce the operational cost of the furnaces. The new lightweight pre-fabricated shells based on the microporous castable and a thermotechnical optimised sandwich design can significantly reduce the heat losses compared to dense castable. Industrial application of the new system in a 110 t/h pusher type furnace at voestalpine Grobblech GmbH in Linz, Austria, resulted in reduction of heat loss about 30 %. The annualised energy saving gives a cost reduction of more than Euro 200,000 a year. Costs for the complete new lining about Euro 170,000 result in a payback period of less than one year. (orig.)

Operation of arc heating furnace on manufacturing gigantic ingots and segregation of gigantic ingots

International Nuclear Information System (INIS)

Niimi, Takayasu; Okamura, Masayoshi

1976-01-01

The techniques and procedure for manufacturing gigantic ingots heavier than 200 t are described. Especially, practical results of an arc heating furnace which plays an important role in the procedure and segregation of gigantic ingots are discussed in detail. By appropriate operations of the arc heating furnance, hydrogen and phosphorus are kept unchanged, and oxygen and sulphur decrease to very low levels. Furthermore, the temperature can be accurately controlled. The application of multipour technique reduces segregation and its degree is dependent on kinds of steel. V-segregation and inverted V-segregation in steel deoxidized with carbon in vacuum seem to be very slight. (auth.)

76 FR 37407 - Energy Conservation Program: Energy Conservation Standards for Residential Furnaces and...

Science.gov (United States)

2011-06-27

.... Background 1. Current Standards a. Furnaces b. Central Air Conditioners and Heat Pumps 2. History of... Compliance Requirements a. Central Air Conditioning and Heat Pumps b. Residential Furnaces 3. Duplication... residential central air conditioners and central air conditioning heat pumps (air conditioners and heat pumps...

Disposal of low-level radioactive wastes. Plasma furnace for the treatment of low-level radwastes in Switzerland. Plasma furnace for the treatment of low-level radwastes in Switzerland

International Nuclear Information System (INIS)

Hoffelner, W.; Mueller, T.; Fuenfschilling, M.R.; Jacobi, A.; Eschenbach, R.; Lutz, H.R.; Vuilleumier, C.

1994-01-01

The treatment method to be applied consists of thermal decomposition and vitrification. The facility to be constructed at the Zwilag is a plasma-arc furnace, and planning activities are heading towards the final phase. There will be only this one facility for treating in only one process step solid, mixed wastes, liquid wastes, sludges, metals, and inorganic wastes, producing vitrified waste packages ready for ultimate storage as 200-l waste drums. The main features of the plasma-arc furnace are explained. (orig./HP) [de

Heat-electrical regeneration way to intensive energy saving in an electric arc furnaces

Science.gov (United States)

Kartavtcev, S.; Matveev, S.; Neshporenko, E.

2018-03-01

Energy saving in steel production is of great significance for its large economical scale of 1500 mil t/year and high-energy consumption. Steady trend of last years is an increase of steel production in electric arc furnaces (EAF) with a very high consumption of electricity up to 750 kWh/ton. The intention to reduce so much energy consumption they can reach by many ways. One of such way is a transforming heat energy of liquid steel to electricity and destine it to steel electric arc process. Under certain conditions, it may lead to “zero” consumption of electric power in the process. The development of these conditions leads to the formation of energy-efficient heat schemes, with a minimum electricity consumption from the external network.

Improvement of the current efficiency of an Al-Zn-In anode by heat-treatment

International Nuclear Information System (INIS)

Lin, J.C.; Shih, H.C.

1987-01-01

Aluminum anodes, each having one of several heat-treatments [namely as-cast (A), furnace-cooled (B), quenched (C), and quenched and aged (D-1)] were electrically coupled to structural steels to provide cathodic protection. The electro-chemical potential of each galvanic couple depended on the type of heat-treatment: anodes A, B, and C exhibited a potential of -1.10V, and anode D-1 was somewhat less negative at -0.95V. Empirical relationships between galvanic current density and area ratio (AR), based on 120h tests, have been established. Surface examination showed that anodes A, B, and C corrode uniformly, whereas anode D-1 dissolves locally. Results showed that the current efficiency of a sacrificial aluminum anode is dependent on its microstructure, which is, in turn, affected by its heat-treatment. Both anodes A and B possessed an equilibrium precipitate of In and the corresponding efficiencies did not vary with time. However, anode C, and especially anode D-1, suffered from aging, and their efficiencies varied with time. The microstructure of anode C contained thermal defects such as dislocation loops, while anode D-1 contained both dislocation loops and microsegregates. Results confirm that as-cast and furnace-cooled anodes have the best efficiencies (94-98%), while quenched and aged anodes have significantly lower efficiencies

COMPUTERIZED HEAT-TREATMENT IN A ZIMBABWEAN FACTORY

Directory of Open Access Journals (Sweden)

M. Collier

2012-01-01

Full Text Available In the context of Zimbabwe's current economic problems, parts of the manufacturing industry are turning their attention to the possibility of utilising local design talent in upgrading their manufacturing plants. This paper describes a project undertaken by the National University of Science and Technology to convert the heat-treatment process in a major manufacturing plant from semi -manual to a computerized one. The system comprises microcontroller connection to the furnaces and sensors, and communicates with a central computer on which software for a windowed user-interface is hosted. Experimental results for the system are presented, and a strategy for other companies in the same predicament is proposed.

Experimental investigation on combustion and heat transfer characteristics in a furnace fueled with unconventional biomass fuels (date stones and palm stalks)

International Nuclear Information System (INIS)

Al-Omari, S.-A.B.

2006-01-01

The combustion of date stones and palm stalks in a small scale furnace with a conical solid fuel bed is investigated experimentally. This investigation (to the best of the knowledge of the author) is the first addressing date stones as a new renewable energy source. Different experimental conditions are investigated where different fuel feed conditions and different combustion air flow rates are considered. The major results are given in terms of the fuel reduction rates and the heat transferred to the cooling water flowing in a water jacket around the furnace as functions of time. Combustion of the biomass fuels considered here in the investigated furnace is initiated by using LPG fuel as a starter. The hot products of LPG combustion, which is taking place in a burner built prior to the investigated solid fuel furnace, are allowed to penetrate the conical fuel bed for 2-3 min from its bottom base in the upward direction, causing effective heating and gasification and pyrolysis of the solid fuel in the bed to take place. The resulting combustible gases mix with the combustion air and subsequently are ignited by an external ignition source. The results of the present study highlight date stones as a renewable energy source with a good potential

Treatment of simulated INEL buried wastes using a graphite electrode DC arc furnace

International Nuclear Information System (INIS)

Surma, J.E.; Lawrence, W.E.; Titus, C.H.; Wittle, J.K.; Hamilton, R.A.; Cohn, D.R.; Rhea, D.; Thomas, P.; Woskov, P.P.

1994-08-01

A program has been established under the auspices of the Department of Energy (DOE), Office of Technology Development (OTD), to develop the graphite electrode DC arc technology for the application of treating buried heterogenous solid wastes. A three way open-quotes National Laboratory-University-Industryclose quotes partnership was formed to develop this technology in the most timely and cost effective manner. This program is presently testing a newly fabricated pilot-scale DC arc furnace with associated diagnostics at the Plasma Fusion Center at the Massachusetts Institute of Technology. Initial testing in a smaller engineering scale furnace has established the viability of this technology for the treatment of solid heterogeneous wastes. Two diagnostic tools were developed under this program which support the evaluation of the DC arc technology. The diagnostics provide for both spatially resolved temperature measurements within the furnace and real time monitoring of the furnace metal emissions

Parameter optimization through performance analysis of model based control of a batch heat treatment furnace with low NO x radiant tube burner

International Nuclear Information System (INIS)

Tiwari, Manish Kumar; Mukhopadhyay, Achintya; Sanyal, Dipankar

2005-01-01

A model based control structure for heat treating a 0.5% C steel slab in a batch furnace with low NO x radiant tube burner is designed and tested for performance to yield optimal parameter values using the model developed in the companion paper. Combustion is considered in a highly preheated and product gas diluted mode. Controlled combustion with a proposed arrangement for preheating and diluting the air by recirculating the exhaust gas that can be retrofitted with an existing burner yields satisfactory performance and emission characteristics. Finally, the effect of variable property considerations are presented and critically analyzed

Design of a rotating-hearth furnace

Energy Technology Data Exchange (ETDEWEB)

Behrens, H A [LOI Industrieofenanlagen G.m.b.H., Essen (Germany, F.R.)

1979-09-01

Part I of this paper is intended to present a review of the theory of heating round stock of a length considerably exceeding the diameter. It is permissible to neglect heating from the ends of the cylinders. With short and thick ingots as used in pilgrim mills, for instance, such simplification is not possible. The method for calculating the waste gas temperature can also be used for the remaining furnace sections provided certain conditions are allowed for and computational procedures observed. Part II of the paper will deal with this and with the major design features of rotating-hearth furnaces.

ASPEN Plus simulation of coal integrated gasification combined blast furnace slag waste heat recovery system

International Nuclear Information System (INIS)

Duan, Wenjun; Yu, Qingbo; Wang, Kun; Qin, Qin; Hou, Limin; Yao, Xin; Wu, Tianwei

2015-01-01

Highlights: • An integrated system of coal gasification with slag waste heat recovery was proposed. • The goal of BF slag heat saving and emission reduction was achieved by this system. • The optimal parameters were obtained and the waste heat recovery rate reached 83.08%. • About 6.64 kmol/min syngas was produced when using one ton BF slag to provide energy. - Abstract: This article presented a model for the system of coal gasification with steam and blast furnace slag waste heat recovery by using the ASPEN Plus as the simulating and modeling tool. Constrained by mass and energy balance for the entire system, the model included the gasifier used to product syngas at the chemical equilibrium based on the Gibbs free energy minimization approach and the boiler used to recover the heat of the blast furnace slag (BF slag) and syngas. Two parameters of temperature and steam to coal ratio (S/C) were considered to account for their impacts on the Datong coal (DT coal) gasification process. The carbon gasification efficiency (CE), cold gasification efficiency (CGE), syngas product efficiency (PE) and the heating value of syngas produced by 1 kg pulverized coal (HV) were adopted as the indicators to examine the gasification performance. The optimal operating temperature and S/C were 800 °C and 1.5, respectively. At this condition, CE reached above 90% and the maximum values of the CGE, PE and HV were all obtained. Under the optimal operating conditions, 1000 kg/min BF slag, about 40.41 kg/min DT pulverized coal and 77.94 kg/min steam were fed into the gasifier and approximate 6.64 kmol/min syngas could be generated. Overall, the coal was converted to clean syngas by gasification reaction and the BF slag waste heat was also recovered effectively (reached up to 83.08%) in this system, achieving the objective of energy saving and emission reduction

Fouling of heat exchanger surfaces by dust particles from flue gases of glass furnaces

Energy Technology Data Exchange (ETDEWEB)

Mutsaers, P.L.M.; Beerkens, R.G.C.; Waal, H. de (Nederlandse Centrale Organisatie voor Toegepast Natuurwetenschappelijk Onderzoek, Delft. Inst. of Applied Physics)

1989-08-01

Fouling by dust particles generally leads to a reduction of the heat transfer and causes corrosion of secondary heat exchangers. A deposition model, including thermodynamic equilibrium calculations, has been derived and applied to describe the deposition (i.e. fouling) process and the nature of the deposition products in a secondary heat exchanger. The deposition model has been verified by means of laboratory experiments, for the case of flue gases from soda-lime glass furnaces. Corrosion of iron-containing metallic materials, caused by the deposition products, has been briefly investigated with the same equipment. There is a close similarity between the experimental results and model calculations. The largest deposition rates from flue gases on cylindrical tubes in cross-flow configuration, are predicted and measured at the upstream stagnation point. The lowest deposition rates are determined at downstream stagnation point locations. At tube surface temperatures of approximately 520 to 550 K, the fouling rate on the tube reaches a maximum. In this temperature region NaHSO{sub 4} is the most important deposition product. This component is mainly formed at temperatures from 470 up to 540 K. The compound Na{sub 3}H(SO{sub 4}){sub 2} seems to be stable up to 570 K, for even higher temperatures Na{sub 2}SO{sub 4} has been found. These deposition products react with iron, SO{sub 3}, oxygen and water vapour forming the complex corrosion product Na{sub 3}Fe(SO{sub 4}){sub 3}. NaHSO{sub 4}, which is formed at tube surface temperatures below 540 K, causes more severe corrosion of iron-containing materials than Na{sub 2}SO{sub 4}. Maintaining temperatures of the heat exchanger surfaces above 550 to 600 K reduces the fouling tendency and corrosion in case of flue gases from oil-fired soda-lime glass furnaces. (orig.).

Gas carburizing end-discharge pusher furnaces for the automatic hardening of single gear components. Gasaufkohlungs-Durchstossanlagen mit automatischer Einzelhaertung von Getriebeteilen

Energy Technology Data Exchange (ETDEWEB)

Grassl, D; Washausen, R

1989-09-01

Apart from rotary hearth furnaces, end-discharge pusher furnaces are increasingly used for carburizing and hardening single components. These furnaces offer the following advantages: There is no limitation to the depth of case. The furnace zones can be controlled separately permitting carburizing to be optimized. The furnace can be designed to permit hardening of single components or quenching in batches. Process data relating to the components can be stored and called automatically (reproducibility of product quality). Heat treatment can be integrated in production control by process computer even if the furnace is installed separately. Regardless of what type of furnace is used, specific requirements have to be met to ensure reliable automatic discharge of single components. (orig./BWI).

Operation Indicators of the Rotating-Hearth Furnace in Restrictive Manufacturing Conditions

Directory of Open Access Journals (Sweden)

Črnko, J.

2007-01-01

Full Text Available The heating operation of the rotating-hearth furnace involving semi-finished steel products was analysed, and specific heat consumption was determined as a function of furnace productivity. The aim was to find out how a change in productivity, which is not accompanied by a modification of the thermal regime, can affect the heating quality and surface oxidation of products.

Development of high-strength heavy-wall sour-service seamless line pipe for deep water by applying inline heat treatment

Energy Technology Data Exchange (ETDEWEB)

Arai, Y.; Kondo, K.; Hamada, M.; Hisamune, N.; Murao, N.; Murase, T.; Osako, H. [Sumitomo Metal Industries Ltd., Tokyo (Japan)

2004-07-01

This paper provided details of a new high-strength heavy-wall sour service seamless line pipe developed for use in deep water applications. Pig iron was processed in a blast furnace and refined. Molten steel was degassed to reduce impurities and poured into a continuous caster with a round mold. Billets were then heated in a walking-beam furnace and then pierced to form a hollow shell. The shell was then rolled to a specific thickness in a compact mandrel mill and rolled to a specified outer diameter by an extracting sizer. A heating furnace was used to improve the uniformity of the pipes. The heated pipes were then moved to a cooling zone, then rotated quickly while a high-pressured jet flow was injected inside the pipe at the same time as a slit laminar flow was applied to the outside of the pipe. Higher strength was achieved by using the high performance quenching device. It was noted that while pipes manufactured using the inline heat treatment process were able to achieve higher strengths, toughness was reduced. Metallurgical tests were conducted to improve the toughness value of the seamless pipe. Both the microstructure and the fracture surface of test specimens were examined using scanning electron microscopy. Results of the tests showed that lowering sulphur (S) and titanium (Ti) content improved the toughness properties of the pipes. It was concluded that control of microalloys is important to secure improved toughness for pipes manufactured using inline heat treatments. 5 tabs., 12 figs.

Fiscal 1998 research report on development of the advanced industrial furnace (R and D on the advanced industrial furnace). Volume 3; 1998 nendo koseino kogyoro no kaihatsu ni kansuru kenkyu seika hokokusho. Koseino kogyoro nado ni kansuru kenkyu kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

This report summarizes the research results of the chapter 4 and 5 (experimental database) from the research report on development of the advanced industrial furnace. The chapter 4 summarizes functions of the temperature performance evaluation simulator of the advanced continuous heating furnace for the database system, and various research results obtained by the simulator. This chapter also summarizes the research result on the applicability of high-temperature air combustion to other industries, the patent research result on heat storage combustion technology, the basic technology research result, and the reaction analysis result by FLUENT. The chapter 5 summarizes the combustion experiment data collection by developing self-completion high-temperature high-radiation heating technology. As for R and D on technology optimizing the profile of heating furnaces, the following data are summarized: measurement data of heat transfer in furnaces and heat flux data at right overhead furnace temperature under cold air and preheated air combustion in conventional furnaces, and heat storage combustion. (NEDO)

Researching the Performance of Dual-Chamber Fire-Tube Boiler Furnace

Directory of Open Access Journals (Sweden)

Khaustov Sergei

2015-01-01

Full Text Available Autonomous heating systems equipped with fire-tube or shell boilers show high effectiveness, consistent performance and great technical parameters. But there is a significant limitation of its thermal productivity due to the complexity of durable large diameter fire-tube bottoms implementation. Optimization of combustion aerodynamics can be the way to expand the fire-tube boilers performance limit. In this case lots of problems connected with reducing emissions of toxic substances, providing of burning stability, local heat stresses and aerodynamic resistances should be solved. To resolve the indicated problems, a modified model of dual-chamber fire-tube boiler furnace is proposed. The performance of suggested flame-tube was simulated using the proven computer-aided engineering software ANSYS Multiphysics. Results display proposed flame tube completely filled with moving medium without stagnant zones. Turbulent vortical combustion is observed even with the straight-through fuel supply. Active flue gas recirculation in suggested dual-chamber furnace reduces emissions of pollutants. Diminution of wall heat fluxes allows boiler operation at lower water treatment costs.

Process and furnace for working bituminous materials

Energy Technology Data Exchange (ETDEWEB)

Klotzer, M

1921-06-28

A process for working up bitumen-containing materials, such as coal, peat and shale is characterized in that the material in thin-height batches with constant shaking by means of forward and backward movement of an elongated horizontal hearth heated underneath on which the material freely lies and on which it is moved in the furnace, through a single narrow furnace space with zone-wise heating of the hearth. A drying zone, a spent-material removal zone, and a carbonization zone are provided. Under separate hoods the gases and vapors are removed from these zones.

Alternative fuels for multiple-hearth furnaces

Energy Technology Data Exchange (ETDEWEB)

Bracket, B D; Lawson, T U

1980-04-01

Results are described of a feasibility study on the use of refuse-derived fuel, shredded paper, wood waste, coal, and waste oil in multiple-hearth furnaces at the Lower Molonglo Water Quality Control Centre in Australia. An assessment of waste fuel availability and characteristics is given, and a summary is made of the technical and economic aspects of using these alternative fuels and of minimizing furnace fuel requirements by reducing sludge moisture. The recommended method of reducing fuel oil consumption in the furnace is shown to be sludge drying, using process exhaust heat in a rotary dryer.

The Study of Heat Treatment Effects on Chromium Carbide Precipitation of 35Cr-45Ni-Nb Alloy for Repairing Furnace Tubes

Directory of Open Access Journals (Sweden)

Nakarin Srisuwan

2016-01-01

Full Text Available This paper presents a specific kind of failure in ethylene pyrolysis furnace tubes. It considers the case in which the tubes made of 35Cr-45Ni-Nb high temperature alloy failed to carburization, causing creep damage. The investigation found that used tubes became difficult to weld repair due to internal carburized layers of the tube. The microstructure and geochemical component of crystallized carbide at grain boundary of tube specimens were characterized by X-ray diffractometer (XRD, scanning electron microscopy (SEM with back-scattered electrons mode (BSE, and energy dispersive X-ray spectroscopy (EDS. Micro-hardness tests was performed to determine the hardness of the matrix and the compounds of new and used tube material. The testing result indicated that used tubes exhibited a higher hardness and higher degree of carburization compared to those of new tubes. The microstructure of used tubes also revealed coarse chromium carbide precipitation and a continuous carbide lattice at austenite grain boundaries. However, thermal heat treatment applied for developing tube weld repair could result in dissolving or breaking up chromium carbide with a decrease in hardness value. This procedure is recommended to improve the weldability of the 35Cr-45Ni-Nb used tubes alloy.

Analysis of residual stress relief mechanisms in post-weld heat treatment

International Nuclear Information System (INIS)

Dong, Pingsha; Song, Shaopin; Zhang, Jinmiao

2014-01-01

This paper presents a recent study on weld residual stress relief mechanisms associated with furnace-based uniform post-weld heat treatment (PWHT). Both finite element and analytical methods are used to quantitatively examine how plastic deformation and creep relaxation contribute to residual stress relief process at different stages of PWHT process. The key contribution of this work to an improved understanding of furnace based uniform PWHT can be summarized as follows: (1)Plastic deformation induced stress relief during PWHT can be analytically expressed by the change in material elastic deformation capacity (or elastic deformation limit) measured in terms of material yield strength to Young's modulus ratio, which has a rather limited role in overall residual stress relief during furnace based uniform PWHT. (2)The most dominant stress relief mechanism is creep strain induced stress relaxation, as expected. However, a rapid creep strain development accompanied by a rapid residual stress reduction during heating stage before reaching PWHT temperature is shown to contribute to most of the stress relief seen in overall PWHT process, suggesting PWHT hold time can be significantly reduced as far as residual stress relief is concerned. (3)A simple engineering scheme for estimating residual stress reduction is proposed based on this study by relating material type, PWHT temperature, and component wall thickness. - Highlights: • The paper clarified effects of plastic deformation and creep relaxation on weld residual stress relief during uniform PWHT. • Creep strain development is far more important than plastic strain, mostly completed even before hold time starts. • Plastic strain development is insignificant and be analytically described by a material elastic deformation capacity parameter. • An engineering estimation scheme is proposed for determining residual stress reduction resulted from furnace based PWHT

Numerical simulation of the direct reduction of pellets in a rotary hearth furnace for zinc-containing metallurgical dust treatment

Science.gov (United States)

Wu, Yu-liang; Jiang, Ze-yi; Zhang, Xin-xin; Wang, Peng; She, Xue-feng

2013-07-01

A mathematical model was established to describe the direct reduction of pellets in a rotary hearth furnace (RHF). In the model, heat transfer, mass transfer, and gas-solid chemical reactions were taken into account. The behaviors of iron metallization and dezincification were analyzed by the numerical method, which was validated by experimental data of the direct reduction of pellets in a Si-Mo furnace. The simulation results show that if the production targets of iron metallization and dezincification are up to 80% and 90%, respectively, the furnace temperature for high-temperature sections must be set higher than 1300°C. Moreover, an undersupply of secondary air by 20% will lead to a decline in iron metallization rate of discharged pellets by 10% and a decrease in dezincing rate by 13%. In addition, if the residence time of pellets in the furnace is over 20 min, its further extension will hardly lead to an obvious increase in production indexes under the same furnace temperature curve.

Influence of the gray gases number in the weighted sum of gray gases model on the radiative heat exchange calculation inside pulverized coal-fired furnaces

Directory of Open Access Journals (Sweden)

Crnomarković Nenad Đ.

2016-01-01

Full Text Available The influence of the number of gray gases in the weighted sum in the gray gases model on the calculation of the radiative heat transfer is discussed in the paper. A computer code which solved the set of equations of the mathematical model describing the reactive two-phase turbulent flow with radiative heat exchange and with thermal equilibrium between phases inside the pulverized coal-fired furnace was used. Gas-phase radiative properties were determined by the simple gray gas model and two combinations of the weighted sum of the gray gases models: one gray gas plus a clear gas and two gray gases plus a clear gas. Investigation was carried out for two values of the total extinction coefficient of the dispersed phase, for the clean furnace walls and furnace walls covered by an ash layer deposit, and for three levels of the approximation accuracy of the weighting coefficients. The influence of the number of gray gases was analyzed through the relative differences of the wall fluxes, wall temperatures, medium temperatures, and heat transfer rate through all furnace walls. The investigation showed that there were conditions of the numerical investigations for which the relative differences of the variables describing the radiative heat exchange decrease with the increase in the number of gray gases. The results of this investigation show that if the weighted sum of the gray gases model is used, the complexity of the computer code and calculation time can be reduced by optimizing the number of gray gases. [Projekat Ministarstva nauke Republike Srbije, br. TR-33018: Increase in energy and ecology efficiency of processes in pulverized coal-fired furnace and optimization of utility steam boiler air preheater by using in-house developed software tools

Fiscal 1997 report on the results of the research on the development of high-performance industrial furnaces. Volume 2; 1997 nendo seika hokokusho (koseino kogyoro no kaihatsu ni kansuru kenkyu seika hokokusto)

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-03-01

A R and D was conducted for the purpose of developing remarkable energy conservation/CO2 reduction technologies. In fiscal 1997, the five working groups about the following were formed to have animated discussions: the basic research, heating furnace, heat treatment furnace, melting furnace, and tubular heating furnace. The research subjects are the pursuit/deepening of the base study on flame structures in high temperature air combustion, critical heat recovery of the system in high temperature air combustion, examination of the basic common technology on the ultimate optimization of the material heat transfer, construction of general-purpose experimental database, setting-up of design standards for general-purpose high-performance industrial furnaces, presentation of examples of the actual trial design based on the design standards and feasibility study of the practical application, preparatory support of the field test project on high-performance industrial furnaces for commercialization/diffusion/spread, etc. Further, how to arrange the developmental results was studied to make the results of the project useful for study of the prompt commercialization. 442 refs., 1444 figs., 311 tabs

Fiscal 1997 report on the results of the research on the development of high-performance industrial furnaces. Volume 3; 1997 nendo seika hokokusho (koseino kogyoro no kaihatsu ni kansuru kenkyu seika hokokusto)

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-03-01

A R and D was conducted for the purpose of developing remarkable energy conservation/CO2 reduction technologies. In fiscal 1997, the five working groups about the following were formed to have animated discussions: the basic research, heating furnace, heat treatment furnace, melting furnace, and tubular heating furnace. The research subjects are the pursuit/deepening of the base study on flame structures in high temperature air combustion, critical heat recovery of the system in high temperature air combustion, examination of the basic common technology on the ultimate optimization of the material heat transfer, construction of general-purpose experimental database, setting-up of design standards for general-purpose high-performance industrial furnaces, presentation of examples of the actual trial design based on the design standards and feasibility study of the practical application, preparatory support of the field test project on high-performance industrial furnaces for commercialization/diffusion/spread, etc. Further, how to arrange the developmental results was studied to make the results of the project useful for study of the prompt commercialization. 442 refs., 1444 figs., 311 tabs.

Development of fluidized-bed furnace for thermal treatment of ammonium uranyl carbonate

Energy Technology Data Exchange (ETDEWEB)

Gupta, U C; Anuradha, M; Meena, R [Nuclear Fuel Complex, Hyderabad (India)

1994-06-01

At present the ammonium uranyl carbonate (AUC) route is developed at a scale of 10 kg/day of UO{sub 2}. This UO{sub 2} is directly compactible and sinterable to densities of 10.55-10.65 gm/cc. The equipment developed include precipitation tank with filtration and methanol washing and fluidized bed furnaces for thermal treatment of AUC and U{sub 3}O{sub 8}. During the design and development of these furnaces many experiments were conducted to study fluidization of AUC powder. In this paper the findings of these studies are presented. (author). 3 refs., 4 figs., 3 tabs.

Temperature and flow fields in samples heated in monoellipsoidal mirror furnaces

Science.gov (United States)

Rivas, D.; Haya, R.

The temperature field in samples heated in monoellipsoidal mirror furnaces will be analyzed. The radiation heat exchange between the sample and the mirror is formulated analytically, taking into account multiple reflections at the mirror. It will be shown that the effect of these multiple reflections in the heating process is quite important, and, as a consequence, the effect of the mirror reflectance in the temperature field is quite strong. The conduction-radiation model will be used to simulate the heating process in the floating-zone technique in microgravity conditions; important parameters like the Marangoni number (that drives the thermocapillary flow in the melt), and the temperature gradient at the melt-crystal interface will be estimated. The model will be validated comparing with experimental data. The case of samples mounted in a wall-free configuration (as in the MAXUS-4 programme) will be also considered. Application to the case of compound samples (graphite-silicon-graphite) will be made; the melting of the silicon part and the surface temperature distribution in the melt will be analyzed. Of special interest is the temperature difference between the two graphite rods that hold the silicon part, since it drives the thermocapillary flow in the melt. This thermocapillary flow will be studied, after coupling the previous model with the convective effects. The possibility of counterbalancing this flow by the controlled vibration of the graphite rods will be studied as well. Numerical results show that suppressing the thermocapillary flow can be accomplished quite effectively.

The influence of the space between the billets on the productivity of a continuous walking-beam furnace

Energy Technology Data Exchange (ETDEWEB)

Jaklic, A. [Institute of Metals and Technology, Ljubljana (Slovenia); Kolenko, T. [University of Ljubljana (Slovenia). Faculty of Natural Science and Technology; Zupancic, B. [University of Ljubljana (Slovenia). Faculty of Electrical Engineering

2005-04-01

This paper presents a study of the influence of the space between billets on the productivity of a continuous walking-beam furnace. The study was performed using a simulation model of a billet-reheating process for three different billet dimensions. The simulation model considered the exact geometry of the furnace enclosure, including the geometry of the billets inside the furnace. A view-factor matrix of the furnace enclosure was determined using the Monte Carlo method. The heat exchange between the furnace gas, the furnace wall and the billet's surface was calculated using a three-temperature model. The temperature of the furnace floor was determined using a heat-balance equation, and the heat conduction in the billets was calculated using the 3D finite-difference method. The model was validated using measurements from trailing thermocouples positioned in the test billet during the reheating process in the furnace. (author)

Melting method for miscellaneous radioactive solid waste and melting furnace

International Nuclear Information System (INIS)

Osaki, Toru; Furukawa, Hirofumi; Uda, Nobuyoshi; Katsurai, Kiyomichi

1998-01-01

A vessel containing miscellaneous solid wastes is inserted in a crucible having a releasable material on the inner surface, they are induction-heated from the outside of the crucible by way of low temperature heating coils to melt low melting point materials in the miscellaneous wastes within a temperature range at which the vessel does not melt. Then, they are induction-heated by way of high temperature heating coils to melt the vessel and not yet melted materials, those molten materials are cooled, solidified molten material and the releasable material are taken out, and then the crucible is used again. Then, the crucible can be used again, so that it can be applied to a large scaled melting furnace which treats wastes by a unit of drum. In addition, since the cleaning of the used crucible and the application of the releasable material can be conducted without interrupting the operation of the melting furnace, the operation cycle of the melting furnace can be shortened. (N.H.)

A Review of Granulation Process for Blast Furnace Slag

Directory of Open Access Journals (Sweden)

Yu Pengfei

2016-01-01

Full Text Available Molten slags of blast furnace is a second resources with great value of 1600~1 800 MJ sensible heat per ton. At present, water-quenching process plays a leading role in recovering waste heat of the molten slags. However, this method not only cost lots of water, but also recover little sensible heat and can pollute the surrounding environment. Dry granulation process, as an environmentally friendly method with high-efficiency heat recovery, have attracted widespread attentions. In this paper, the water quenching and dry granulation processes were discussed in detail. After a thorough comparative analysis of various treatment technologies, it can be concluded that centrifugal granulation affiliated with dry granulation is the optimum process, with smaller slag particle size (about 2mm, more glassy phase and higher recovery rate.

Theoretical and experimental investigations into rare earth oxides behaviour during out of furnace treatment

International Nuclear Information System (INIS)

Vishkarev, A.F.; Smirnov, B.V.; Krup, Yu.M.

1987-01-01

Theoretical model is developed and technology of metal desulfuration and modification by rear earth metals is tested during out of furnace vacuum treatment, the testing of which has demonstrated its high efficiency. 16KhN3MA steel was melted in 120-t open-hearth furnaces under tapping with treatment by synthetic lime-aluminous slag and subsequent ladle degassing by circulation technique. At the early stage of degassing process cerium oxides together with aluminium were introduced into the vacuum chamber in the quantities of 2.0 and 0.2 kg/t respectively. Two meltings ere performed. Sulfur content in steel reduced from 0.017 and 0.018 up to 0.007 and 0.006%

Multiple hearth furnace for reducing iron oxide

Science.gov (United States)

Brandon, Mark M [Charlotte, NC; True, Bradford G [Charlotte, NC

2012-03-13

A multiple moving hearth furnace (10) having a furnace housing (11) with at least two moving hearths (20) positioned laterally within the furnace housing, the hearths moving in opposite directions and each moving hearth (20) capable of being charged with at least one layer of iron oxide and carbon bearing material at one end, and being capable of discharging reduced material at the other end. A heat insulating partition (92) is positioned between adjacent moving hearths of at least portions of the conversion zones (13), and is capable of communicating gases between the atmospheres of the conversion zones of adjacent moving hearths. A drying/preheat zone (12), a conversion zone (13), and optionally a cooling zone (15) are sequentially positioned along each moving hearth (30) in the furnace housing (11).

Effect of T6 heat treatment on tensile strength of EN AB-48000 alloy modified with strontium

Directory of Open Access Journals (Sweden)

J. Pezda

2011-07-01

Full Text Available Among alloys of non-ferrous metals, aluminum alloys have found their broadest application in foundry industry. Silumins are widely used in automotive, aviation and shipbuilding industries; as having specific gravity nearly three times lower than specific gravity of cast iron. The silumins can be characterized by high mechanical properties. To upgrade mechanical properties of a castings made from silumins one makes use of heat treatment, what leads to change of their structure and advantageously affects on mechanical properties of the silumins. In the paper are presented test results concerning effect of dispersion hardening on change of tensile strength of EN AB-48000 silumin modified with strontium. Investigated alloy was melted in electric resistance furnace. Temperature ranges of solution heat treatment and ageing heat treatment were selected on base of curves from ATD method, recorded for refined alloy and for modified alloy. The heat treatment resulted in change of Rm tensile strength, while performed investigations have enabled determination of temperatures and durations of solution heat treatment and ageing heat treatment, which precondition obtainment of the best tensile strength Rm of the investigated alloy.

Energy conservation in industrial furnaces with vertical radiation roofs of reinforced refractory concrete

Energy Technology Data Exchange (ETDEWEB)

Grafe, E

1981-01-01

The paper discusses static systems for furnaces of reinforced refractory concrete, the temperature field over the finned-plate cross section, the calculation of the reinforced refractory concrete, experimental application in a flat open-hearth pusher furnace, a pack heating furnace, and a sinker furnace. There are cantilever beam plates, frames, and drop ceiling elements particularly suited for efficient use of high-performance burners.

Fuel Accident Condition Simulator (FACS) Furnace for Post-Irradiation Heating Tests of VHTR Fuel Compacts

Energy Technology Data Exchange (ETDEWEB)

Paul A Demkowicz; Paul Demkowicz; David V Laug

2010-10-01

Abstract –Fuel irradiation testing and post-irradiation examination are currently in progress as part of the Next Generation Nuclear Plant Fuels Development and Qualification Program. The PIE campaign will include extensive accident testing of irradiated very high temperature reactor fuel compacts to verify fission product retention characteristics at high temperatures. This work will be carried out at both the Idaho National Laboratory (INL) and the Oak Ridge National Laboratory, beginning with accident tests on irradiated fuel from the AGR-1 experiment in 2010. A new furnace system has been designed, built, and tested at INL to perform high temperature accident tests. The Fuel Accident Condition Simulator furnace system is designed to heat fuel specimens at temperatures up to 2000°C in helium while monitoring the release of volatile fission metals (e.g. Cs, Ag, Sr, Eu, and I) and fission gases (Kr, Xe). Fission gases released from the fuel to the sweep gas are monitored in real time using dual cryogenic traps fitted with high purity germanium detectors. Condensable fission products are collected on a plate attached to a water-cooled cold finger that can be exchanged periodically without interrupting the test. Analysis of fission products on the condensation plates involves dry gamma counting followed by chemical analysis of selected isotopes. This paper will describe design and operational details of the Fuel Accident Condition Simulator (FACS) furnace system, as well as preliminary system calibration results.

Catalytically supported reduction of emissions from small-scale biomass furnace systems

International Nuclear Information System (INIS)

Hartmann, Ingo; Lenz, Volker; Schenker, Marian; Thiel, Christian; Kraus, Markus; Matthes, Mirjam; Roland, Ulf; Bindig, Rene; Einicke, Wolf-Dietrich

2011-01-01

The increased use of solid biomass in small combustion for generating heat from renewable energy sources is unfortunately associated with increased emissions of airborne pollutants. The reduction is possible on the one hand by the use of high-quality modern furnaces to the latest state of the art. On the other hand, several promising approaches method for retrofitting small-scale furnaces are currently being developed that will allow an effective emission reduction by the subsequent treatment of the exhaust gas. The overview of current available emission control technologies for small-scale biomass combustion plants shows that there is still considerable need for research on the sustainable production of heat from solid biofuels. The amendment to the 1st BImSchV provides a necessary drastic reduction of discharged pollutants from small-scale biomass furnaces. When using the fuel wood in modern central heating boilers the required limits can be met at full load. However, dynamic load changes can cause brief dramatic emission increases even with wood central heating boilers. Firebox and control optimization must contribute in the future to a further reduction of emissions. The typical simple single-room fireplaces like hand-fed wood stoves are suitable under type test conditions to comply the limit values. By contrast, in practical operation, the harmful gas emissions be exceeded without secondary measures normally. The performed experimental investigations show that a reduction of both CO and of organic compounds by catalytic combustion is possible. In addition to developing specially adapted catalysts, it is necessary to provide additional dust separation by combined processes, since conventional catalysts are not suitable for deposition and retention of particulate matter or would lose their activity due to dust accumulation on the active surface, when the catalyst would act as a filter at the same time. To enable sufficiently high reaction temperatures and thus a

Field Measurements of Heating Efficiency of Electric Forced-Air Furnaces in Six Manufactured Homes.

Energy Technology Data Exchange (ETDEWEB)

Davis, Bob; Palmiter, Larry S.; Siegel, Jeff

1994-07-26

This report presents the results of field measurements of heating efficiency for six manufactured homes in the Pacific Northwest heated with electric forced-air systems. This is the first in a series of regional and national efforts to measure in detail the heating efficiency of manufactured homes. Only six homes were included in this study because of budgetary constraints; therefore this is not a representative sample. These investigations do provide some useful information on the heating efficiency of these homes. Useful comparisons can be drawn between these study homes and site-built heating efficiencies measured with a similar protocol. The protocol used to test these homes is very similar to another Ecotope protocol used in the study conducted in 1992 and 1993 for the Bonneville Power Administration to test the heating efficiency of 24 homes. This protocol combined real-time power measurements of furnace energy usage with energy usage during co-heat periods. Accessory data such as house and duct tightness measurements and tracer gas measurements were used to describe these homes and their heating system efficiency. Ensuring that manufactured housing is constructed in an energy and resource efficient manner is of increasing concern to manufactured home builders and consumers. No comparable work has been done to measure the heating system efficiency of MCS manufactured homes, although some co-heat tests have been performed on manufactured homes heated with natural gas to validate HUD thermal standards. It is expected that later in 1994 more research of this kind will be conducted, and perhaps a less costly and less time-consuming method for testing efficiencies will be develops.

Characterization of gas sensors for measurement of unburned gases in small district heating furnaces; Karaktaerisering av gassensorer foer maetning av ofoerbraenda aemnen i naervaermecentraler

Energy Technology Data Exchange (ETDEWEB)

Eskilsson, David; Roennbaeck, Marie [Swedish National Testing and Research Inst., Boraas (Sweden)

2004-11-01

Small district heating boilers are often equipped with a simple O{sub 2}-gauge (lambda sensor) that controls the air supply. There is a great need in small furnaces of continuous measurements of several gas components such as CO, THC and NO{sub x} by simple and cheap technique. Recently, new types of cheap gas sensors have been developed which can be suitable. These gas sensors measure the amount of unburned species (sum of carbon monoxide, hydrocarbons and hydrogen). The objective with this project has been to characterise several gas sensors for unburnt in order to evaluate if they are suitable for combustion control and surveillance of small district heating furnaces. In this work three different gas sensors have been characterised. The sensors were characterised in the laboratory where they were exposed for mixtures of pure gases. The sensors were mounted inside the flue gas channel from a small district heating furnace during 3 months in order to estimate the sensors robustness and the character of the signal in flue gas. The tests with pure gases show that all sensors also reacts for other components besides CO and THC. It is mainly the oxygen concentrations that affect the sensors characteristics but also an altered humidity is important. Measurements in the small district heating furnace showed that none of the sensors was able to measure correctly when mounted directly in the flue gas channel (in situ). The in situ sensors are covered with fly ash and the fly ash also slowly destroys the sensors. Sensors mounted after a filter (exposed for a particle free flue gas) work satisfactory. All of the tested sensors, mounted after a filter, follow the changes in CO concentration well. Some of the sensors are capable of detecting CO as low as 15 ppm. But the accuracy of how well the sensors are able to detect CO varies from sensor to sensor. The measurements also show that even if the sensor is able to follow the changes in CO concentration, the ground signal of

Modernization and efficiency of heat treatment and heating up plants; Modernisierung und Effizienz von Thermoprozessanlagen

Energy Technology Data Exchange (ETDEWEB)

Wendt, Peter [LOI Thermprocess GmbH, Essen (Germany); Kuehn, Friedhelm [Ingenieurbuero fuer Waermebehandlung, Industrieoefen und Energieberatung, Muelheim (Germany)

2010-10-15

A goal of this contribution is to show, using examples of the thermal heat treatment industry and the thermal processing units used there (Beltype plants, routary hearth, walking hearth, walking beam, pusher type furnaces and gas carburizing plants as well as case hardening plants), which increases in efficiency within and outside of the actual thermal treatment process and the necessary thermal processing units for the order are available today. From the possibilities of the reduction of energy employment resulting from that, a high potential for the discharge of the environment can be derived. The economic effect concerning energy employment and saving possibilities will also be considered. Concluding, examples of case-hardening show which variants of a change of process present themselves partially in the future, in order to achieve substantial production increases and thus energy cost reductions. (orig.)

Statistical analysis of thermal efficiency in industrial furnaces in Japan and determination of CO2 reduction amount realized by improving the efficiency; Nippon no kogyoro ni okeru netsukoritsu no tokeiteki kaiseki to sono kaizen ni yoru CO2 sakugenryo no suitei

Energy Technology Data Exchange (ETDEWEB)

Iwabayashi, T.; Matsuhashi, T.; Ishitani, H. [The University of Tokyo, Tokyo (Japan). Faculty of Engineering; Tanabe, K. [The Energy Conservation Center Japan, Tokyo (Japan); Tanaka, R. [The Japan Industrial Furnace Manufacturers Association, Tokyo (Japan); Takashima, T.

1997-01-30

Analyses and evaluations were given on heating furnaces and heat treatment furnaces used in the Japanese steel and iron industry to calculate amounts of energy and CO2 that could be reduced by introducing a new furnace. The analyses have derived factors affecting thermal efficiency of the heating furnaces by using regression analysis. Discussions were given on a high-temperature air combustion system and a stored heat combustion system as new furnace technologies. As a result, it was disclosed that the current fuel consumption could be reduced to about 40% to 80% only by performing air pre-heating ideally and suppressing heat loss from furnace walls. This concept is sufficiently payable in terms of economy. It was also revealed that fuel consumption could be reduced to about 12% to 36% and CO2 discharge could be reduced in proportion with reduction in the fuel consumption, if ideal preheating can be carried out on materials to be heated. Furthermore, a result was obtained that the present thermal efficiency of 26.86% in nonferrous industries such as for copper and aluminum could be increased up to 53.37%. 10 refs., 19 figs., 1 tab.

Effect of Microstructure on the Wear Behavior of Heat Treated SS-304 Stainless Steel

OpenAIRE

S. Kumar

2016-01-01

Sliding wear characteristics of some heat treated SS-304 stainless steel against EN-8 steel in dry condition have been studied in the present experimental work. Samples of SS-304 stainless steel have been heated in a muffle furnace in desired temperature and allowed to dwell for two hours. The heated specimen are then cooled in different media namely inside the furnace, open air, cutting grade oil (grade 44) and water at room temperature to obtain different grades of heat treatment. Microstr...

Energy conservation in reheating furnaces by reducing scrap and scale formation; Kuumamuokkauksen energiasaeaestoet romun maeaeraeae ja hilseilyae vaehentaemaellae

Energy Technology Data Exchange (ETDEWEB)

Kivivuori, S.; Savolainen, P.; Fredriksson, J.; Paavola, J. [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Materials Processing and Powder Metallurgy

1996-12-31

The main objective of the project `Energy Savings in Reheating Furnaces by Reducing Scrap and Scale Formation` is to reduce energy consumption and environmental harms in reheating and rolling of steel. This was done by analysing the different atmospheres in reheating furnaces of the steel companies participating in this project. These atmospheres were then simulated in a laboratory furnace. Scale formation tests with different steel grades were then carried out in these atmospheres. Scale removal tests were done to some steel grades too. The results showed that lower oxygen content - as expected - decreases oxidation despite the even higher carbondioxide content in the atmosphere. Lower oxygen content may cause difficulties in scale removal. This however is highly dependent on the steel grade. Heat treatment tests showed the effect of increased temperature and furnace time on decarburization. Some energy savings was obtained in fuel consumption by optimising the operation parameters and the atmosphere steadier in different reheating furnaces. (orig.)

Energy conservation in reheating furnaces by reducing scrap and scale formation; Kuumamuokkauksen energiasaeaestoet romun maeaeraeae ja hilseilyae vaehentaemaellae

Energy Technology Data Exchange (ETDEWEB)

Kivivuori, S; Savolainen, P; Fredriksson, J; Paavola, J [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Materials Processing and Powder Metallurgy

1997-12-31

The main objective of the project `Energy Savings in Reheating Furnaces by Reducing Scrap and Scale Formation` is to reduce energy consumption and environmental harms in reheating and rolling of steel. This was done by analysing the different atmospheres in reheating furnaces of the steel companies participating in this project. These atmospheres were then simulated in a laboratory furnace. Scale formation tests with different steel grades were then carried out in these atmospheres. Scale removal tests were done to some steel grades too. The results showed that lower oxygen content - as expected - decreases oxidation despite the even higher carbondioxide content in the atmosphere. Lower oxygen content may cause difficulties in scale removal. This however is highly dependent on the steel grade. Heat treatment tests showed the effect of increased temperature and furnace time on decarburization. Some energy savings was obtained in fuel consumption by optimising the operation parameters and the atmosphere steadier in different reheating furnaces. (orig.)

Effects of heat treatment on evolution of microstructure of boron free and boron containing biomedical Ti-13Zr-13Nb alloys.

Science.gov (United States)

Majumdar, Pallab

2012-08-01

In the present study, the effects of heat treatment on the microstructure of Ti-13Zr-13Nb (TZN) and Ti-13Zr-13Nb-0.5B (TZNB) alloys have been investigated. Depending on the heat treatment conditions, the microstructure of the heat treated TZN alloy consisted mainly of elongated and/or equiaxed α, β or martensite. Slow cooling (furnace or air cooling) from the solution treatment temperature produced α and β phases in the microstructure. Rapid cooling (water quenching) resulted in martensite and retained β when the solution treatment temperature was above or close to β transus. However, martensite was not formed after water quenching from a solution treatment temperature which was below β transus due to partitioning effect of the alloying elements. Increasing the cooling rate from the furnace cooling to the air cooling led to finer microstructure. Aging of water quenched samples transformed the martensite, if present, into α and β, and the morphology of α phase changed from elongated to equiaxed and enhanced the growth of α. The microstructure of all the TZNB samples consisted of dispersed precipitated particles of TiB in the matrix. The majority of the boride particles showed an acicular (needle like) morphology. The other phases present in the TZNB alloy were similar to those in the similarly heat treated TZN alloy. Moreover, a growth of α phase was observed in the microstructure of TZNB alloy when compared with that of TZN alloy. Copyright © 2012 Elsevier Ltd. All rights reserved.

Thermal design of a pressure electroslag remelting furnace applied for 5

International Nuclear Information System (INIS)

Cruz M, J.P.

1999-01-01

Actual work defines the thermal design methodology for pressure electroslag remelting furnaces (P ESR) of variable capacity, applied for 5 Kg. It begins with classification and description of secondary refining furnaces, after PESR process and the concept of thermal design are described. Next, in base of the steel weight to remelt (5 Kg); ingot, crucible and electrode dimensions are obtained. These elements will be inside of pressure vessel whose thickness are determined according to ASME Code (Section 8, Division 1, U G-27). It was developed a computer program, where the furnace capacity can be modified, so like other conditions, and display principal dimensions of the furnace. Current and voltage are obtained from the heat necessary to remelt the ingot and the heat transfer in the crucible, is analysed because of it is the most critical element. It was selected too the equipment to registry temperatures and pressure in base of thermocouple characteristics. (Author)

Optimal design approach for heating irregular-shaped objects in three-dimensional radiant furnaces using a hybrid genetic algorithm-artificial neural network method

Science.gov (United States)

Darvishvand, Leila; Kamkari, Babak; Kowsary, Farshad

2018-03-01

In this article, a new hybrid method based on the combination of the genetic algorithm (GA) and artificial neural network (ANN) is developed to optimize the design of three-dimensional (3-D) radiant furnaces. A 3-D irregular shape design body (DB) heated inside a 3-D radiant furnace is considered as a case study. The uniform thermal conditions on the DB surfaces are obtained by minimizing an objective function. An ANN is developed to predict the objective function value which is trained through the data produced by applying the Monte Carlo method. The trained ANN is used in conjunction with the GA to find the optimal design variables. The results show that the computational time using the GA-ANN approach is significantly less than that of the conventional method. It is concluded that the integration of the ANN with GA is an efficient technique for optimization of the radiant furnaces.

Assessment of selected furnace technologies for RWMC waste

International Nuclear Information System (INIS)

Batdorf, J.; Gillins, R.; Anderson, G.L.

1992-03-01

This report provides a description and initial evaluation of five selected thermal treatment (furnace) technologies, in support of earlier thermal technologies scoping work for application to the Idaho National Engineering Laboratory Radioactive Waste Management Complex (RWMC) buried wastes. The cyclone furnace, molten salt processor, microwave melter, ausmelt (fuel fired lance) furnace, and molten metal processor technologies are evaluated. A system description and brief development history are provided. The state of development of each technology is assessed, relative to treatment of RWMC buried waste

FY 2000 Study report. Feasibility study on model project for effective utilization of sensible heat of off gas from hot stoves at blast furnaces in India; 2000 nendo Indo ni okeru koro netsufuro hai gas kennetsu yuko riyo model jigyo jisshi kanosei chosa hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

The feasibility study was conducted on a model project in India for the energy saving effect and reduction of the greenhouse gas emissions by introducing blast furnace hot stove waste heat recovery systems in steelworks. The blast furnaces studied are Blast Furnace G at Jamshedpur Steelworks of TISCO, the largest private steel maker in India, and No.7 Blast Furnace at Bhilai Steelworks of state-operated Steel Authority of India Ltd. (SAIL). The study results indicate that the annual energy-saving effects of 8,255 and 8,190 tons as heavy oil, and annual CO2 emission reduction of 25,543 and 25,342 tons are expected in the TISCO and SAIL blast furnaces, respectively, in the case of increasing blast temperature and reducing blast furnace fuel coke (increased iron production possible). The model project is applicable to both blast furnaces. There are a total of 46 blast furnaces in India in which the heat recovery systems can be introduced. The nation-wide annual energy saving and CO2 abatement would reach 126,202 tons as heavy oil and 390,501 tons, when all of these blast furnaces could be provided with the heat recovery systems. (NEDO)

Production analysis of methanol and hydrogen of a modificated blast furnace gas using nuclear energy of the high temperature reactor

International Nuclear Information System (INIS)

Peschel, W.

1985-12-01

Modern blast furnaces are operated with a coke ration of 500 kg/t pig iron. The increase of the coke ratio to 1000 kg/t pig iron raises the content of carbon monoxide and hydrogen in the blast furnace gas. On the basis of a blast furnace gas modificated in such a way, the production of methanol and hydrogen is investigated under the coupling of current and process heat from the high temperature reactor. Moreover the different variants are discussed, for which respectively a material and energetic balance as well as an estimation of the production costs is performed. Regarding the subsequent treatment of the blast furnace gas it turns out favourably in principle to operate the blast furnace with a nitrogen-free wind consisting only of oxygen and steam. The production costs show a strong dependence on the raw material costs, whose influence is shown in a nomograph. (orig.) [de

Development of vacuum brazing furnace

International Nuclear Information System (INIS)

Singh, Rajvir; Yedle, Kamlesh; Jain, A.K.

2005-01-01

In joining of components where welding process is not possible brazing processes are employed. Value added components, high quality RF systems, UHV components of high energy accelerators, carbide tools etc. are produced using different types of brazing methods. Furnace brazing under vacuum atmosphere is the most popular and well accepted method for production of the above mentioned components and systems. For carrying out vacuum brazing successfully it is essential to have a vacuum brazing furnace with latest features of modern vacuum brazing technology. A vacuum brazing furnace has been developed and installed for carrying out brazing of components of copper, stainless steel and components made of dissimilar metals/materials. The above furnace has been designed to accommodate jobs of 700mm diameter x 2000mm long sizes with job weight of 500kgs up to a maximum temperature of 1250 degC at a vacuum of 5 x 10 -5 Torr. Oil diffusion pumping system with a combination of rotary and mechanical booster pump have been employed for obtaining vacuum. Molybdenum heating elements, radiation shield of molybdenum and Stainless Steel Grade 304 have been used. The above furnace is computer controlled with manual over ride facility. PLC and Pentium PC are integrated together to maneuver steps of operation and safety interlocks of the system. Closed loop water supply provides cooling to the system. The installation of the above system is in final stage of completion and it will be ready for use in next few months time. This paper presents insights of design and fabrication of a modern vacuum brazing furnace and its sub-system. (author)

Fuzzy Logic Temperature Control System For The Induction Furnace

Directory of Open Access Journals (Sweden)

Lei Lei Hnin

2015-08-01

Full Text Available This research paper describes the fuzzy logic temperature control system of the induction furnace. Temperature requirement of the heating system varies during the heating process. In the conventional control schemes the switching losses increase with the change in the load. A closed loop control is required to have a smooth control on the system. In this system pulse width modulation based power control scheme for the induction heating system is developed using the fuzzy logic controller. The induction furnace requires a good voltage regulation to have efficient response. The controller controls the temperature depending upon weight of meat water and time. This control system is implemented in hardware system using microcontroller. Here the fuzzy logic controller is designed and simulated in MATLAB to get the desire condition.

75 FR 41102 - Energy Conservation Program: Energy Conservation Standards for Furnace Fans: Reopening of Public...

Science.gov (United States)

2010-07-15

... Furnace Fans: Reopening of Public Comment Period AGENCY: Office of Energy Efficiency and Renewable Energy... work of residential heating and cooling systems (``furnace fans''). The comment period closed on July 6... information relevant to the furnace fan rulemaking will be accepted until July 27, 2010. ADDRESSES: Interested...

FY 1999 report on the results of the R and D on high performance industrial furnace, etc.; 1999 nendo koseino kogyoro no kaihatsu ni kansuru kenkyu seika hokokusho. Koseino kogyoro nado ni kansuru kenkyu kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

In the development of high performance industrial furnace, initial targets were achieved such as energy saving of 30%, downsizing of 20%, and a remarkable NOx reduction. To verify the achievement, the test field project is being worked on by NEDO. In FY 1998, 23 heating furnaces, 29 heat treat furnaces and 6 melting furnaces were under the project at energy saving effect of 52,000 kl converted to crude oil. In FY 1999, 18 heating furnaces, 26 heat treat furnaces and 7 melting furnaces are now under the project at energy saving effect of 57,000 kl. The project was awarded 'The 9th Nikkei Global Environmental Technology Prize.' The themes for the R and D are as follows: high efficiency exhaust heat utilization system, self-completion type high temperature/high radiation heating technology, technology to make heat transfer in steel heating suitable under non-stationary state, high efficiency heat transfer technology, technology to optimize the shape of heating furnace, high performance atmosphere heat treat furnace, high efficiency heat transfer technology by high temperature jet flame heating, technology of high efficiency aluminum melting furnace, technology to improve soaking degree in steel heating, high performance tubular heating furnace in oil refining, optimum combustion control technology of regenerative burner furnace, and laser measuring method inside industrial furnace. (NEDO)

A review of temperature measurement in the steel reheat furnace

International Nuclear Information System (INIS)

Martocci, A.P.; Mihalow, F.A.

1985-01-01

The incentive for conducting research and development on reheat furnaces is substantial; the domestic steel industry spent approximately one billion dollars on fuel in reheat furnaces in 1981. Bethlehem Steel Corp. spent /145 million of that total, and neither figure includes fuel consumed in soaking pits or annealing furnaces. If the authors set a goal to save 10% of these annual fuel costs, that translates into /100 million for the domestic steel industry and /14.5 million for Bethlehem Steel. These large sums of money are significant incentives. The purpose of this paper is to review the historical heating practices and equipment at steel reheat furnaces along with current practices and instrumentation

Plasma arc and cold crucible furnace vitrification for medium level waste: a review

International Nuclear Information System (INIS)

Poitou, S.; Fiquet, O.; Bourdeloie, C.; Gramondi, P.; Rebollo, F.; Girold, C.; Charvillat, J.P.; Boen, R.; Jouan, A.; Ladirat, C.; Nabot, J.P.; Ochem, D.; Baronnet, J.M.

2001-01-01

Initially developed for high-level waste reprocessing, several vitrification processes have been under study since the 80's at the French Atomic Energy Commission (CEA) for other waste categories. According to the French law concerning waste management research passed on December 30, 1991, vitrification may be applied to mixed medium-level waste. A review of processes developed at CEA is presented: cold crucible furnace heated by induced current, refractory furnace heated by nitrogen transferred arc plasma torch, and coupling of cold crucible furnace with oxygen transferred plasma arc twin torch. Furthermore, gas post-combustion has been studied with an oxygen non-transferred plasma torch. (authors)

NEDO project reports. High performance industrial furnace development project - High temperature air combustion

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-21

For the purpose of reducing energy consumption, a NEDO project 'Developmental research on high efficiency industrial furnaces' was carried out from FY 1993 to FY 1999 by The Japan Industrial Furnaces Manufacturers Association, and the paper outlined the details of the project. Industrial furnaces handled in this R and D can bring 30% reduction of the energy consumption and approximately 50% NOx reduction, and were given the 9th Nikkei global environmental technology prize. In the study of combustion phenomena of high temperature air combustion, the paper arranged characteristics of flame, the base of gaseous fuel flame, the base of liquid fuel flame, the base of solid fuel flame, etc. Concerning high temperature air combustion models for simulation, fluid dynamics and heat transfer models, and reaction and NOx models, etc. As to impacts of high temperature air combustion on performance of industrial furnaces, energy conservation, lowering of pollution, etc. In relation to a guide for the design of high efficiency industrial furnaces, flow charts, conceptual design, evaluation method for heat balance and efficiency using charts, combustion control system, applicability of high efficiency industrial furnaces, etc. (NEDO)

NEDO project reports. High performance industrial furnace development project - High temperature air combustion

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-21

For the purpose of reducing energy consumption, a NEDO project 'Developmental research on high efficiency industrial furnaces' was carried out from FY 1993 to FY 1999 by The Japan Industrial Furnaces Manufacturers Association, and the paper outlined the details of the project. Industrial furnaces handled in this R and D can bring 30% reduction of the energy consumption and approximately 50% NOx reduction, and were given the 9th Nikkei global environmental technology prize. In the study of combustion phenomena of high temperature air combustion, the paper arranged characteristics of flame, the base of gaseous fuel flame, the base of liquid fuel flame, the base of solid fuel flame, etc. Concerning high temperature air combustion models for simulation, fluid dynamics and heat transfer models, and reaction and NOx models, etc. As to impacts of high temperature air combustion on performance of industrial furnaces, energy conservation, lowering of pollution, etc. In relation to a guide for the design of high efficiency industrial furnaces, flow charts, conceptual design, evaluation method for heat balance and efficiency using charts, combustion control system, applicability of high efficiency industrial furnaces, etc. (NEDO)

Improving Gas Furnace Performance: A Field and Laboratory Study at End of Life

Energy Technology Data Exchange (ETDEWEB)

Brand, L. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States); Yee, S. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States); Baker, J. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States)

2015-02-01

In 2010, natural gas provided 54% of total residential space heating energy the U.S. on a source basis, or 3.5 Quadrillion Btu. Natural gas burned in furnaces accounted for 92% of that total, and boilers and other equipment made up the remainder. A better understanding of installed furnace performance is a key to energy savings for this significant energy usage. In this project, the U.S. Department of Energy Building America team Partnership for Advanced Residential Retrofit examined the impact that common installation practices and age-induced equipment degradation may have on the installed performance of natural gas furnaces over the life of the product, as measured by steady-state efficiency and annual efficiency. The team identified 12 furnaces of various ages and efficiencies that were operating in residential homes in the Des Moines, Iowa, metropolitan area and worked with a local heating, ventilation, and air conditioning contractor to retrieve furnaces and test them at the Gas Technology Institute laboratory for steady-state efficiency and annual efficiency. Prior to removal, system airflow, static pressure, equipment temperature rise, and flue loss measurements were recorded for each furnace as installed in the house.

An effect of heat insulation parameters on thermal losses of water-cooled roofs for secondary steelmaking electric arc furnaces

Directory of Open Access Journals (Sweden)

E. Mihailov

2016-07-01

Full Text Available The aim of this work is research in the insulation parameters effect on the thermal losses of watercooled roofs for secondary steelmaking electric arc furnaces. An analytical method has been used for the investigation in heat transfer conditions in the working area. The results of the research can be used to choose optimal cooling parameters and select a suitable kind of insulation for water-cooled surfaces.

Assessment of uniform temperature assumption in zoning on the numerical simulation of a walking beam reheating furnace

International Nuclear Information System (INIS)

Morgado, Tiago; Coelho, Pedro J.; Talukdar, Prabal

2015-01-01

The numerical simulation of the heating process of steel slabs in a walking beam reheating furnace is reported using two different models. In one model, the turbulent reactive flow in the furnace is simulated together with the heat conduction in the slabs. The calculations are performed using a commercial code and a user-defined function is used to simulate the periodic movement of the slabs by the walking beams in the furnace. Unsteady calculations are performed until a periodic transient solution is achieved. In the second model, the furnace is divided into a small number of zones and the average temperature and chemical composition are prescribed in every zone based on the results of the first model. The unsteady heating process of the slabs is modeled using the same software and accounting for radiative transfer in the furnace and heat conduction in the slabs. The results of the first model are taken as a benchmark for the second one. It is shown that the first model predicts radiative heat fluxes and temperatures of the slabs that are consistent with previous work. The two models yield volume average temperatures of the slabs leaving the furnace that differ by less than 3%, provided that accurate values of the temperature of the gases and walls are used. The second model is computationally more economical, requiring only about 5% of the computational time of the first one. - Highlights: • The heating process of steel slabs in a reheating furnace is numerically simulated. • Unsteady calculations accounting for the periodic movement of the slabs are reported. • We compare two models differing on how the thermochemical composition is obtained. • The models predict mean slab temperatures at the exit that differ by less than 3%. • The computational time of the fastest model is only about 5% of the slowest one

DC graphite arc furnace, a simple system to reduce mixed waste volume

Energy Technology Data Exchange (ETDEWEB)

Wittle, J.K.; Hamilton, R.A.; Trescot, J. [and others

1995-12-31

The volume of low-level radioactive waste can be reduced by the high temperature in a DC Graphite Arc Furnace. This volume reduction can take place with the additional benefit of having the solid residue being stabilized by the vitrified product produced in the process. A DC Graphite Arc Furnace is a simple system in which electricity is used to generate heat to vitrify the material and thermally decompose any organic matter in the waste stream. Examples of this type of waste are protective clothing, resins, and grit blast materials produced in the nuclear industry. The various Department of Energy (DOE) complexes produce similar low-level waste streams. Electro-Pyrolysis, Inc. and Svedala/Kennedy Van Saun are engineering and building small 50-kg batch and up to 3,000 kg/hr continuous feed DC furnaces for the remediation, pollution prevention, and decontamination and decommissioning segments of the treatment community. This process has been demonstrated under DOE sponsorship at several facilities and has been shown to produce stable waste forms from surrogate waste materials.

DC graphite arc furnace, a simple system to reduce mixed waste volume

International Nuclear Information System (INIS)

Wittle, J.K.; Hamilton, R.A.; Trescot, J.

1995-01-01

The volume of low-level radioactive waste can be reduced by the high temperature in a DC Graphite Arc Furnace. This volume reduction can take place with the additional benefit of having the solid residue being stabilized by the vitrified product produced in the process. A DC Graphite Arc Furnace is a simple system in which electricity is used to generate heat to vitrify the material and thermally decompose any organic matter in the waste stream. Examples of this type of waste are protective clothing, resins, and grit blast materials produced in the nuclear industry. The various Department of Energy (DOE) complexes produce similar low-level waste streams. Electro-Pyrolysis, Inc. and Svedala/Kennedy Van Saun are engineering and building small 50-kg batch and up to 3,000 kg/hr continuous feed DC furnaces for the remediation, pollution prevention, and decontamination and decommissioning segments of the treatment community. This process has been demonstrated under DOE sponsorship at several facilities and has been shown to produce stable waste forms from surrogate waste materials

Paired Straight Hearth Furnace - Transformational Ironmaking Process

Energy Technology Data Exchange (ETDEWEB)

Lu, Wei-Kao [McMaster Univ., Hamilton, ON (Canada); Debski, Paul [Andritz Metals Inc.,Canonsburg, PA (United States)

2014-11-19

The U. S. steel industry has reduced its energy intensity per ton of steel shipped by 33% since 1990. However, further significant gains in energy efficiency will require the development of new, transformational iron and steelmaking processes. The Paired Straight Hearth Furnace (PSH) process is an emerging alternative high productivity, direct reduced iron (DRI) technology that may achieve very low fuel rates and has the potential to replace blast furnace ironmaking. The PSH furnace can operate independently or may be coupled with other melting technologies to produce liquid hot metal that is both similar to blast furnace iron and suitable as a feedstock for basic oxygen steelmaking furnaces. The PSH process uses non-metallurgical coal as a reductant to convert iron oxides such as iron ore and steelmaking by-product oxides to DRI pellets. In this process, a multi-layer, nominally 120mm tall bed of composite “green balls” made from oxide, coal and binder is built up and contained within a moving refractory hearth. The pellet bed absorbs radiant heat energy during exposure to the high temperature interior refractory surfaces of the PSH while generating a strongly reducing gas atmosphere in the bed that yields a highly metalized DRI product. The PSH concept has been well tested in static hearth experiments. A moving bed design is being developed. The process developers believe that if successful, the PSH process has the potential to replace blast furnaces and coke ovens at a fraction of the operating and capital cost while using about 30% less energy relative to current blast furnace technology. DRI output could also feed electric arc furnaces (EAFs) by displacing a portion of the scrap charge.

Video monitoring system for enriched uranium casting furnaces

International Nuclear Information System (INIS)

Turner, P.C.

1978-03-01

A closed-circuit television (CCTV) system was developed to upgrade the remote-viewing capability on two oralloy (highly enriched uranium) casting furnaces in the Y-12 Plant. A silicon vidicon CCTV camera with a remotely controlled lens and infrared filtering was provided to yield a good-quality video presentation of the furnace crucible as the oralloy material is heated from 25 to 1300 0 C. Existing tube-type CCTV monochrome monitors were replaced with solid-state monitors to increase the system reliability

Contribution to the study of an electric rotating furnace with gaseous electrodes

International Nuclear Information System (INIS)

Dallaire, Serge

1976-01-01

As the most primary and also most efficient way to transfer to a body the energetic content of an electric arc is to put it directly in contact with the arc, this research thesis reports the study of the development of a device allowing this operation: the electric rotating furnace with gaseous electrodes. In the first part, the author presents the furnace and its operation characteristics: thermal enclosure, heat source, hardware and installation description, operation characteristics. The second part reports the study of heat transfer phenomena: main determinations of the transfer coefficient, inverse problem, study of the thermal diffusivity with phase change, proposed solutions, and experimental study. The third part reports the search for boundary conditions and the study of furnace efficiency [fr

Fiscal 1974 Sunshine Project result report. Research on solar energy utilization systems (solar furnace); 1974 nendo taiyo energy riyo system chosa kenkyu. Taiyoro

Energy Technology Data Exchange (ETDEWEB)

NONE

1975-03-01

In fiscal 1974, analysis was made on the concept design of solar furnace hardware, and utilization and use purpose of solar furnaces as high-temperature industrial heat source. Detailed survey was also made on the history of high- temperature solar furnaces. Based on the history of large- scale solar furnaces and the current state of some industries consuming a large amount of thermal energy, wide consideration was made on the applicability of large-scale solar furnaces as heat source in the future. Although various applications of large-scale solar furnaces are expected in the future, their current main applications are production of high-melting point materials, research on high-temperature physical properties, production of silicon, and solar heat power generation. A solar furnace is mainly composed of a parabolic reflector and heliostat plane reflector as optical system. It is necessary for practical industrial use of solar furnaces to study on furnace core design, profitability, installation site, temperature control, and reflector maintenance enough. (NEDO)

Heat treatment on keruing and light red meranti: The effect of heat exposure at different levels of temperature on bending strength properties

Science.gov (United States)

Noh, Nur Ilya Farhana Md; Ahmad, Zakiah

2017-11-01

Heat treatment on timbers is a process of applying heat to modify and equip the timbers with new improvised characteristics. It is environmental friendly compared to the common practice of treating timber by chemical preservatives. Malaysian hardwood timbers namely Keruing and Light Red Meranti which are in green condition were heat treated at temperature 150°C, 170°C, 190°C and 210°C, in a specially designed electronic furnace within one hour duration. The objectives were to determine the effect of heat treatment on bending strength properties of heat treated timbers in terms of Modulus of Elasticity (MOE) and Modulus of Rupture (MOR) and to examine the significance changes at each temperature level. Untreated samples for each species were used as a control sample. The results indicated that the bending strength properties for both species of timbers were affected by the heat exposure. Both MOE and MOR values for heat treated Keruing were increased when subjected to the temperature levels at 150°C, 170°C and 190°C except at 210°C. Heat treated Light Red Meranti shows the same pattern of increment on its MOE and MOR values after exposure to heat at three temperature levels applied and the values dropped at 210°C. However, for both of species, even though there were decrement occurred at 210°C, the value is still higher compared to the control sample. The increments of MOE and MOR values are an indicator that heat treatment had successfully improvised the bending strength properties of these two species of hardwood timber.

Design and Performance Evaluation of a Solar Assisted Heat Pump Dryer Integrated with Biomass Furnace for Red Chilli

Directory of Open Access Journals (Sweden)

M. Yahya

2016-01-01

Full Text Available The performance of a solar assisted heat pump dryer integrated with biomass furnace has been designed and evaluated for drying red chillies, and drying kinetics of red chillies were evaluated. The red chillies were dried from 22 kg with moisture content of 4.26 db to moisture content of 0.08 db which needed 11 hours, with the average drying chamber temperature, drying chamber relative humidity, and an air mass flow rate of 70.5°C, 10.1%, and 0.124 kg/s, respectively, while the open sun drying needed 62 hours. Compared to open sun drying, this dryer yielded 82% saving in drying time. The drying rate, the specific moisture extraction rate, and thermal efficiency of the dryer were estimated in average to be about 1.57 kg/h, 0.14 kg/kWh, and 9.03%, respectively. Three mathematical models, the Newton, Henderson-Pabis, and Page models, were fitted to the experimental data on red chillies dried by solar assisted heat pump dryer integrated with biomass furnace and open sun drying. The performance of these models was evaluated by comparing the coefficient of determination (R2, mean bias error (MBE, and root mean-square error (RMSE. The Page model gave the best results for representing drying kinetics of red chillies.

Report on survey for high-performance industrial furnace introduction field test project in fiscal 1999. Verification work on achievements of industrial furnace development in 1999 by using theoretical method; 1999 nendo koseino kogyoro donyu field test jigyo chosa hokokusho. 1999 nendo koseino kogyoro kaihatsu seika no rironteki shuho ni yoru kakusho gyomu

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

The high-performance industrial furnace introduction field test project has been executed from fiscal 1998 through fiscal 2000. Fiscal 1999 has performed measurements, evaluations, analyses, and follow-ups on representative demonstration furnaces, subsequently from fiscal 1998. At the same time, theoretical discussions were given to understand the details of the achievements. The measurements and investigations on the representative demonstration furnaces verified remarkable enhancement in the waste heat recovery rate, and noticeable reduction in the fuel unit requirement. In order to understand in-furnace phenomena and heat conduction mechanisms, simulations were made on combustion gas flows, combustion reactions, and heat conduction by using three-dimensional and non-steady state continuous analyses. The method used is an effective method to elucidate the in-furnace gas temperature distribution in terms of space and time, and evaluate the heat conducting performance quantitatively. The result obtained in the current fiscal year on the overall heat absorption rate was found to be about the same value as for conventional furnaces. The temperature efficiency calculation value for the heat recovering device was 90 to 95%, which is much higher than that for the conventional furnaces of 30 to 60%. The calculation value for the fuel unit requirement was also reduced by 20 to 30% from that of the conventional furnaces. The simulation result is effective in understanding the heat conduction performance enhancing mechanism, having been supplemented by the measurements. (NEDO)

Economics of residential gas furnaces and water heaters in United States new construction market

Energy Technology Data Exchange (ETDEWEB)

Lekov, Alex B.; Franco, Victor H.; Wong-Parodi, Gabrielle; McMahon, James E.; Chan, Peter

2009-05-06

New single-family home construction represents a significant and important market for the introduction of energy-efficient gas-fired space heating and water-heating equipment. In the new construction market, the choice of furnace and water-heater type is primarily driven by first cost considerations and the availability of power vent and condensing water heaters. Few analysis have been performed to assess the economic impacts of the different combinations of space and water-heating equipment. Thus, equipment is often installed without taking into consideration the potential economic and energy savings of installing space and water-heating equipment combinations. In this study, we use a life-cycle cost analysis that accounts for uncertainty and variability of the analysis inputs to assess the economic benefits of gas furnace and water-heater design combinations. This study accounts not only for the equipment cost but also for the cost of installing, maintaining, repairing, and operating the equipment over its lifetime. Overall, this study, which is focused on US single-family new construction households that install gas furnaces and storage water heaters, finds that installing a condensing or power-vent water heater together with condensing furnace is the most cost-effective option for the majority of these houses. Furthermore, the findings suggest that the new construction residential market could be a target market for the large-scale introduction of a combination of condensing or power-vent water heaters with condensing furnaces.

The effect of nitrogen gas flow rate on heat treatment of AISI SS-430: Study of microstructure and hardness

Science.gov (United States)

Sebayang, Perdamean; Darmawan, Bobby Aditya; Simbolon, Silviana; Alfirano, Sudiro, Toto; Aryanto, Didik

2018-05-01

The aim of this research was to obtain the austenite phase from ferritic stainless steel through sample heat treatment. The AISI 430 ferritic steel with the thickness of about 0.4 mm was used. The heat treatment was conducted in a tube furnace at elevated temperature of 1150, 1200, 1250 °C and nitrogen gas flow rate of 0.57 and 0.73 l/s. The samples were then rapidly quenched in water bath. An optical microscope, XRD, SEM-EDS and micro vickers hardness tester were used to characterize the sample before and after het treatment. The presence of anneal twins indicated the formation of austenite phase in the sample. Its fraction was varied from 10.89 wt% to 35.10 wt%. In addition, the heat treatment temperature strongly affected the sample hardness. The optimum hardness obtained was about 542.69 HV. According to the results, this material can be considered for biomedical applications.

Improving Gas Furnace Performance: A Field and Laboratory Study at End of Life

Energy Technology Data Exchange (ETDEWEB)

Brand, L. [Gas Technology Inst., Des Plaines, IL (United States); Yee, S. [Gas Technology Inst., Des Plaines, IL (United States); Baker, J. [Gas Technology Inst., Des Plaines, IL (United States)

2015-02-01

In 2010, natural gas provided 54% of total residential space heating energy the U.S. on a source basis, or 3.5 Quadrillion Btu. Natural gas burned in furnaces accounted for 92% of that total, and boilers and other equipment made up the remainder. A better understanding of installed furnace performance is a key to energy savings for this significant energy usage. Natural gas furnace performance can be measured in many ways. The annual fuel utilization efficiency (AFUE) rating provides a fixed value under specified conditions, akin to the EPA miles per gallon rating for new vehicles. The AFUE rating is provided by the manufacturer to the consumer and is a way to choose between models tested on the same basis. This value is commonly used in energy modeling calculations. ASHRAE 103 is a consensus furnace testing standard developed by the engineering community. The procedure provided in the standard covers heat-up, cool down, condensate heat loss, and steady-state conditions and an imposed oversize factor. The procedure can be used to evaluate furnace performance with specified conditions or with some variation chosen by the tester. In this report the ASHRAE 103 test result will be referred to as Annualized Efficiency (AE) to avoid confusion, and any non-standard test conditions will be noted. Aside from these two laboratory tests, steady state or flue loss efficiency can be measured in the field under many conditions; typically as found or tuned to the manufacturers recommended settings. In this report, AE and steady-state efficiency will be used as measures of furnace performance.

Estimating the fuel moisture content to control the reciprocating grate furnace firing wet woody biomass

International Nuclear Information System (INIS)

Striūgas, N.; Vorotinskienė, L.; Paulauskas, R.; Navakas, R.; Džiugys, A.; Narbutas, L.

2017-01-01

Highlights: • Combustion of biomass with varying moisture content might lead to unstable operation of a furnace. • Method for automatic control of a furnace fired with wet biomass was developed. • Fuel moisture is estimated by cost-effective indirect method for predictive control. • Fuel moisture estimation methods and furnace control algorithm were validated in an industrial boiler. - Abstract: In small countries like Lithuania with a widespread district heating system, 5–10 MW moving grate biomass furnaces equipped with water boilers and condensing economisers are widely used. Such systems are designed for firing biomass fuels; however, varying fuel moisture, mostly in the range from 30% to 60%, complicates the automated operation. Without manual adjustment of the grate motion mode and other parameters, unstable operation or even extinction of the furnace is possible. To ensure stable furnace operation with moist fuel, the indirect method to estimate the fuel moisture content was developed based on the heat balance of the flue gas condensing economiser. The developed method was implemented into the automatic control unit of the furnace to estimate the moisture content in the feedstock and predictively adjust the furnace parameters for optimal fuel combustion. The indirect method based on the economiser heat balance was experimentally validated in a 6 MW grate-fired furnace fuelled by biomass with moisture contents of 37, 46, 50, 54 and 60%. The analysis shows that the estimated and manually measured values of the fuel moisture content do not differ by more than 3%. This deviation indicates that the indirect fuel moisture calculation method is sufficiently precise and the calculated moisture content varies proportionally to changes in the thermal capacity of the economiser. By smoothing the data using sliding weighted averaging, the oscillations of the fuel moisture content were identified.

Fiscal 1999 survey report. Basic survey for promotion of joint implementations, etc. (Feasibility study of regenerative burner type heating furnaces for China's Shougang Corporation and Anshan Steel); 1999 nendo Chugoku shuto kotetsu Anshan kotetsu chikunetsu burner kanetsuro FS

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

Most of the steel heating furnaces now in operation in China are of the old type, consuming more than 40% more fuel than furnaces in general use for instance in Japan. In this survey, China's steel heating furnaces will be replaced by regenerative burners, developed in Japan recently and approaching practical application, for epoch-making enhancement of energy conservation and NOx reduction. Three plants are selected for study, which are the Shougang Corporation Plate Mill, the Qinhungdao Plate Mill, and the Anshan Steel Mill. Technical feasibility and economic profitability are studied for each of the projects for picking out projects that will link to CDM (clean development mechanism) in the future. In all the three mills, excellent energy conservation and economic profitability will result from technologically feasible introduction of regenerative burner heating furnaces. It is expected that their introduction will take place early enough. Full-scale diffusion of new furnaces will be dependent, however, on the progress of fuel gas cleaning study and China's assessment of the effects of energy conservation and environmental improvement. (NEDO)

Technological indicators of operation of the rotating-hearth furnace in conditions of discontinued production

Directory of Open Access Journals (Sweden)

Lazić, L.

2008-04-01

Full Text Available Quality heating of the steel charge to be rolled into seamless tubes in the rotating-hearth furnace requires continuous operation of the pilger mill. Interruption of the charging schedule leads to impaired charge heating process. Prolonged heating time causes a rise in the charge temperature above the limit values, and that in turn brings to a larger quantity of scale formed on the charge surface. Final result is loss of metal and overheating of the charge accompanied by increased fuel consumption and lower furnace productivity.

Effect of Heat Treatment Process on Mechanical Properties and Microstructure of a 9% Ni Steel for Large LNG Storage Tanks

Science.gov (United States)

Zhang, J. M.; Li, H.; Yang, F.; Chi, Q.; Ji, L. K.; Feng, Y. R.

2013-12-01

In this paper, two different heat treatment processes of a 9% Ni steel for large liquefied natural gas storage tanks were performed in an industrial heating furnace. The former was a special heat treatment process consisting of quenching and intercritical quenching and tempering (Q-IQ-T). The latter was a heat treatment process only consisting of quenching and tempering. Mechanical properties were measured by tensile testing and charpy impact testing, and the microstructure was analyzed by optical microscopy, transmission electron microscopy, and x-ray diffraction. The results showed that outstanding mechanical properties were obtained from the Q-IQ-T process in comparison with the Q-T process, and a cryogenic toughness with charpy impact energy value of 201 J was achieved at 77 K. Microstructure analysis revealed that samples of the Q-IQ-T process had about 9.8% of austenite in needle-like martensite, while samples of the Q-T process only had about 0.9% of austenite retained in tempered martensite.

Materials analyses of ceramics for glass furnace recuperators

Energy Technology Data Exchange (ETDEWEB)

Weber, G.W.; Tennery, V.J.

1979-11-01

The use of waste heat recuperation systems offers significant promise for meaningful energy conservation in the process heat industries. This report details the analysis of candidate ceramic recuperator materials exposed to simulated industrial glass furnace hot flue gas environments. Several candidate structural ceramic materials including various types of silicon carbide, several grades of alumina, mullite, cordierite, and silicon nitride were exposed to high-temperature flue gas atmospheres from specially constructed day tank furnaces. Furnace charging, operation, and batch composition were selected to closely simulate industrial practice. Material samples were exposed in flues both with and without glass batch in the furnace for times up to 116 d at temperatures from 1150 to 1550/sup 0/C (2100 to 2800/sup 0/F). Exposed materials were examined by optical microscopy, scanning electron microscopy, energy dispersive x-ray analysis, x-ray diffraction, and x-ray fluorescence to identify material degradation mechanisms. The materials observations were summarized as: Silicon carbide exhibited enhanced corrosion at lower temperatures (1150/sup 0/C) when alkalies were deposited on the carbide from the flue gas and less corrosion at higher temperatures (1550/sup 0/C) when alkalies were not deposited on the carbide; alumina corrosion depended strongly upon purity and density and alumina contents less than 99.8% were unsatisfactory above 1400/sup 0/C; and mullite and cordierite are generally unacceptable for application in soda-lime glass melting environments at temperatures above 1100/sup 0/C.

Solar thermal energy / exhaust air heat pump / wood pellet furnace for a sustainable heat supply of low energy buildings in older buildings; Solarthermie / Abluft-Waermepumpe / Pelletofen. Kombisysteme zur nachhaltigen Waermeversorgung von Niedrigenergiehaeusern im Gebaeudebestand

Energy Technology Data Exchange (ETDEWEB)

Diefenbach, Nikolaus; Born, Rolf [Institut Wohnen und Umwelt GmbH, Darmstadt (Germany); Staerz, Norbert [Ingenieurbuero inPlan, Pfungstadt (Germany)

2009-11-13

The research project under consideration reports on combination systems for a sustainable heat supply for low-energy buildings in older building. For this, a central and decentralized system configuration consisting of solar thermal energy, exhaust air heat pump and wood pellet furnace are presented. Solutions for an interaction of these three heat suppliers in one plant are designated regarding the control strategy. The fundamentals of the computerized simulations for the central and decentralized system are presented. A cost estimate with both variants of the combination system as well as a comparison with conventional energy-saving heat supply systems follow.

Model technique for aerodynamic study of boiler furnace

Energy Technology Data Exchange (ETDEWEB)

1966-02-01

The help of the Division was recently sought to improve the heat transfer and reduce the exit gas temperature in a pulverized-fuel-fired boiler at an Australian power station. One approach adopted was to construct from Perspex a 1:20 scale cold-air model of the boiler furnace and to use a flow-visualization technique to study the aerodynamic patterns established when air was introduced through the p.f. burners of the model. The work established good correlations between the behaviour of the model and of the boiler furnace.

Desenvolvimento e construção de fornalha para biomassa com sistema de aquecimento direto e indireto do ar = Development and construction of a furnace for biomass with system of direct and indirect air heating

Directory of Open Access Journals (Sweden)

Fernanda Augusta de Oliveira Melo

2010-07-01

Full Text Available Uma fornalha, com opção para aquecimento direto e indireto de ar, foiprojetada e construída para utilizar, como combustível complementar à lenha, biomassa particulada, resíduo agroindustrial abundante e desperdiçado em boa parte. No intuito de verificar o funcionamento da fornalha, na opção de aquecimento direto e indireto, foram realizados três testes preliminares utilizando somente lenha como combustível. Nestes testes, avaliaram-se as temperaturas do ar ambiente, do ar aquecido na saída da fornalha e depois do ventilador, fluxo de ar, poder calorífico inferior e eficiência térmica. Com os dados obtidos nos testes, nas opções de aquecimento direto e indireto de ar, a fornalha mostrou-se flexível na opção de aquecimento, de fácil construção e operação, não exigindo mão-de-obra qualificada.A furnace, with a system for direct and indirect air heating, was projected and constructed to use biomass, particulate biomass, abundant and largely wasted agroindustrial refuse, as complementary fuel to firewood. With the objective of verifying furnace operation, in the option of direct and indirect heating, three preliminaries tests were conducted using only firewood as fuel. In these tests, the following variables were monitored: room air temperature, heated air temperature at the exit of the furnace and after the fan; room air relative humidity; warm air flow; lower calorific power and thermal efficiency of the furnace. In the tests the results showed, for both direct and indirect air heating, the furnace was shown to be flexible in the heating option, of easy construction and operation, not requiring skilled labor.

Unique furnace system for high-energy-neutron experiments

International Nuclear Information System (INIS)

Panayotou, N.F.; Green, D.R.; Price, L.S.

1982-03-01

The low flux of high energy neutron sources requires optimum utilization of the available neutron field. A furnace system has been developed in support of the US DOE fusion materials program which meets this challenge. Specimens positioned in two temperature zones just 1 mm away from the outside surface of a neutron window in the furnace enclosure can be irradiated simultaneously at two independent, isothermal (+- 1 0 C) temperatures. The temperature difference between these closely spaced isothermal zones is controllable from 0 to 320 0 C and the maximum temperature is 400 0 C. The design of the system also provides a controlled specimen environment, rapid heating and cooling and easy access to heaters and thermocouples. This furnace system is in use at the Rotating Target Neutron Source-II of Lawrence Livermore National Laboratory

Effect of Heat Treatment on the Properties of CoCrMo Alloy Manufactured by Selective Laser Melting

Science.gov (United States)

Guoqing, Zhang; Junxin, Li; Xiaoyu, Zhou; Jin, Li; Anmin, Wang

2018-05-01

To obtain medical implants with better mechanical properties, it is necessary to conduct studies on the heat treatment process of the selective laser melting (SLM) manufacturing parts. The differential scanning calorimetry method was used to study the heat treatment process of the phase transition of SLM CoCrMo alloy parts. The tensile properties were tested with a tensile test machine, the quantity of carbide precipitated after heat treatment was measured by energy-dispersive x-ray spectroscopy, and the tensile fracture morphology of the parts was investigated using SEM. The obtained results were: Mechanical properties in terms of elongation and tensile strength of CoCrMo alloy manufactured by SLM that had been heat-treated at 1200 °C for 2 h followed by cooling with water were not only higher than the national standard but also higher than the experimental results of the same batch of castings. The mechanism of fracture of parts manufactured by SLM without heat treatment was brittle fracture, whereas parts which had been heat-treated at 1200 °C for 2 h combined with water cooling and at 1200 °C for 1 h with furnace cooling suffered ductile fracture. This study provides the basis for defining the applications for which CoCrMo alloys manufactured by SLM are suitable within the field of medical implants.

Holden gas-fired furnace baseline data. Revision 1

International Nuclear Information System (INIS)

Weatherspoon, K.A.

1996-11-01

The Holden gas-fired furnace is used in the enriched uranium recovery process to dry and combust small batches of combustibles. The ash is further processed. The furnace operates by allowing a short natural gas flame to burn over the face of a wall of porous fire brick on two sides of the furnace. Each firing wall uses two main burners and a pilot burner to heat the porous fire brick to a luminous glow. Regulators and orifice valves are used to provide a minimum gas pressure of 4 in. water column at a rate of approximately 1,450 scf/h to the burners. The gas flow rate was calculated by determining the gas flow appropriate for the instrumentation in the gas line. Observed flame length and vendor literature were used to calculate pilot burner gas consumption. Air for combustion, purging, and cooling is supplied by a single blower. Rough calculations of the air-flow distribution in piping entering the furnace show that air flow to the burners approximately agrees with the calculated natural gas flow. A simple on/off control loop is used to maintain a temperature of 1,000 F in the furnace chamber. Hoods and glove boxes provide contamination control during furnace loading and unloading and ash handling. Fan EF-120 exhausts the hoods, glove boxes, and furnace through filters to Stack 33. A review of the furnace safety shows that safety is ensured by design, interlocks, procedure, and a safety system. Recommendations for safety improvements include installation of both a timed ignition system and a combustible-gas monitor near the furnace. Contamination control in the area could be improved by redesigning the loading hood face and replacing worn gaskets throughout the system. 33 refs., 16 figs

A novel estimation of electrical and cooling losses in electric arc furnaces

International Nuclear Information System (INIS)

Trejo, Eder; Martell, Fernando; Micheloud, Osvaldo; Teng, Lidong; Llamas, Armando; Montesinos-Castellanos, Alejandro

2012-01-01

A method to calculate electrical losses and a heat transfer model of a conventional Electric Arc Furnace (EAF) are presented. The application of a novel power theory for the EAF was used to compute electrical losses and it was compared with conventional power calculations. The electrical losses and electrical variables were used as input parameters to the proposed heat transfer model. Chemical energy sources were included as energy inputs to estimate the overall heat transferred including the heat losses in the cooling system. In the heat transfer model the furnace was divided in 11 inner surfaces and the radiation view factors between them were estimated by a commercial finite element software. Variations of the view factors for different arc coverage were evaluated. Different scenarios for cooling panels losses, with respect to arc coverage and thickness of slag layers adhered to cooling system panels, were analyzed. The approach presented in this work allows calculation of energy balances in electrical arc furnaces with low computational resources. Finally, the contribution of this research work is to define a framework for further research oriented to improve both the electrical and thermal energy efficiencies to increase productivity and reduce energy consumption in steel plants. -- Highlights: ► Radiation view factors for the electric arc furnace are estimated. ► Potential reduction in cooling losses is estimated to be 60 kWh/ton. ► Electrical losses are calculated based in the randomness power theory. ► The new approach yields an increase of 10% in the electrical losses. ► An analytic model is used to estimate the radiation mechanism.

Graphite electrode DC arc furnace. Innovative technology summary report

International Nuclear Information System (INIS)

1999-05-01

The Graphite Electrode DC Arc Furnace (DC Arc) is a high-temperature thermal process, which has been adapted from a commercial technology, for the treatment of mixed waste. A DC Arc Furnace heats waste to a temperature such that the waste is converted into a molten form that cools into a stable glassy and/or crystalline waste form. Hazardous organics are destroyed through combustion or pyrolysis during the process and the majority of the hazardous metals and radioactive components are incorporated in the molten phase. The DC Arc Furnace chamber temperature is approximately 593--704 C and melt temperatures are as high as 1,500 C. The DC Arc system has an air pollution control system (APCS) to remove particulate and volatiles from the offgas. The advantage of the DC Arc is that it is a single, high-temperature thermal process that minimizes the need for multiple treatment systems and for extensive sorting/segregating of large volumes of waste. The DC Arc has the potential to treat a wide range of wastes, minimize the need for sorting, reduce the final waste volumes, produce a leach resistant waste form, and destroy organic contaminants. Although the DC arc plasma furnace exhibits great promise for treating the types of mixed waste that are commonly present at many DOE sites, several data and technology deficiencies were identified by the Mixed Waste Focus Area (MWFA) regarding this thermal waste processing technique. The technology deficiencies that have been addressed by the current studies include: establishing the partitioning behavior of radionuclides, surrogates, and hazardous metals among the product streams (metal, slag, and offgas) as a function of operating parameters, including melt temperature, plenum atmosphere, organic loading, chloride concentration, and particle size; demonstrating the efficacy of waste product removal systems for slag and metal phases; determining component durability through test runs of extended duration, evaluating the effect of

Fuel and energy saving in open pan furnace used in jaggery making through modified juice boiling/concentrating pans

International Nuclear Information System (INIS)

Anwar, S.I.

2010-01-01

In this paper the concept of fins has been used for heating purpose for improving efficiency of open pan jaggery making furnace. Pan is the integral part of these furnaces where boiling/concentration of sugarcane juice take place. Parallel fins were provided to the bottom of main pan and gutter pan of IISR Lucknow 2-pan furnace. Choice for type of fins was based on movement of flames and hot flue gases generated due to combustion of bagasse. Fins helped in more heat transfer to the sugarcane juice being concentrated. Considerable improvement in heat utilization efficiency (9.44%) was observed which resulted in saving of fuel and energy (31.34%).

Effect of high temperature heat treatments on the quality factor of a large-grain superconducting radio-frequency niobium cavity

Science.gov (United States)

Dhakal, P.; Ciovati, G.; Myneni, G. R.; Gray, K. E.; Groll, N.; Maheshwari, P.; McRae, D. M.; Pike, R.; Proslier, T.; Stevie, F.; Walsh, R. P.; Yang, Q.; Zasadzinzki, J.

2013-04-01

Large-grain Nb has become a viable alternative to fine-grain Nb for the fabrication of superconducting radio-frequency cavities. In this contribution we report the results from a heat treatment study of a large-grain 1.5 GHz single-cell cavity made of “medium purity” Nb. The baseline surface preparation prior to heat treatment consisted of standard buffered chemical polishing. The heat treatment in the range 800-1400°C was done in a newly designed vacuum induction furnace. Q0 values of the order of 2×1010 at 2.0 K and peak surface magnetic field (Bp) of 90 mT were achieved reproducibly. A Q0 value of (5±1)×1010 at 2.0 K and Bp=90mT was obtained after heat treatment at 1400°C. This is the highest value ever reported at this temperature, frequency, and field. Samples heat treated with the cavity at 1400°C were analyzed by secondary ion mass spectrometry, x-ray photoelectron spectroscopy, energy dispersive x ray, point-contact tunneling, and x-ray diffraction, and revealed a complex surface composition which includes titanium oxide, increased carbon, and nitrogen content but reduced hydrogen concentration compared to a non-heat-treated sample.

Simultaneously estimation for surface heat fluxes of steel slab in a reheating furnace based on DMC predictive control

International Nuclear Information System (INIS)

Li, Yanhao; Wang, Guangjun; Chen, Hong

2015-01-01

The predictive control theory is utilized for the research of a simultaneous estimation of heat fluxes through the upper, side and lower surface of a steel slab in a walking beam type rolling steel reheating furnace. An inverse algorithm based on dynamic matrix control (DMC) is established. That is, each surface heat flux of a slab is simultaneously estimated through rolling optimization on the basis of temperature measurements in selected points of its interior by utilizing step response function as predictive model of a slab's temperature. The reliability of the DMC results is enhanced without prior assuming specific functions of heat fluxes over a period of future time. The inverse algorithm proposed a respective regularization to effectively improve the stability of the estimated results by considering obvious strength differences between the upper as well as lower and side surface heat fluxes of the slab. - Highlights: • The predictive control theory is adopted. • An inversion scheme based on DMC is established. • Upper, side and lower surface heat fluxes of slab are estimated based DMC. • A respective regularization is proposed to improve the stability of results

Design and Development of Tilting Rotary Furnace

Science.gov (United States)

Sai Varun, V.; Tejesh, P.; Prashanth, B. N.

2018-02-01

Casting is the best and effective technique used for manufacturing products. The important accessory for casting is furnace. Furnace is used to melt the metal. A perfect furnace is one that reduces the wastage of material, reduces the cost of manufacturing and there by reduces the cost of production. Of all the present day furnaces there may be wastage of material, and the chances of increasing the time of manufacturing as the is continuous need of tilting of the furnace for every mould and then changing the moulds. Considering these aspects, a simple and least expensive tilting rotary furnace is designed and developed. The Tilting and Rotary Furnace consists of mainly melting chamber and the base. The metal enters the melting chamber through the input door that is provided on the top of the melting chamber. Inside the melting chamber there is a graphite furnace. The metal is melted in the graphite crucible. An insulation of ceramic fibre cloth is provided inside the furnace. The metal is melted using Propane gas. The propane gas is easily available and economic. The gas is burned using a pilot burner. The pilot burner is more efficient that other burners. The pilot burner is lit with a push button igniter. The pilot burner is located at the bottom of the combustion chamber. This enables the uniform heating of the metal inside the crucible. The temperature inside the melting chamber is noted using a temperature sensor. The gas input is cut-off if the temperature is exceeding a specific temperature. After the melting of the metal is done the furnace is tilted and after the mould is filled it is rotated. The external gears are used to controlling the tilting. The results of studies carried out for the design & development of low cost, simple furnace that can be mounted anywhere on the shop floor and this can be very much useful for the education purposes and small scale manufacturing. The furnace can be rotated in 360 degrees and can help in reducing the time taken

Fast in situ X-ray diffraction phase and stress analysis during complete heat treatment cycles of steel

International Nuclear Information System (INIS)

Rocha, A. da S.; Hirsch, T.

2005-01-01

This paper presents results obtained with a method for time and temperature resolved analysis of changes in phase composition and stresses/residual stresses during complete heat treatment cycles of steel, including quenching. Sample temperatures of up to 930 deg. C could be reached with a specially designed furnace, where fast cooling of the samples was realized by gas quenching. Measurements for phase and stress analysis could be performed with an acquisition rate of at least one value every 3 s. Results concerning residual stress relaxation during heating, and stress/residual stress development during quenching are presented and discussed for AISI E52100 ball bearing steel. The observed stress development during quenching followed the expected transformation behavior with some deviations that could be explained through the effects of surface decarburization. The system developed proved to be a suitable tool for characterizing phase and stress changes that occur during heat treatment of steels, as a function of time and temperature

Innovation in electric arc furnaces scientific basis for selection

CERN Document Server

Toulouevski, Yuri N

2013-01-01

This book equips a reader with knowledge necessary for critical analysis of  innovations in electric arc furnaces and helps to select the most effective ones and for their successful implementation. The book also covers general issues related to history of development, current state and prospects of steelmaking in Electric Arc Furnaces. Therefore, it can be useful for everybody who studies metallurgy, including students of colleges and universities. The modern concepts of mechanisms of Arc Furnace processes are are discussed in the book at the level sufficient to solve practical problems: To help readers lacking knowledge required in the field of heat transfer as well as hydro-gas dynamics, it contains several chapters which provide the required minimum of information in these fields of science. In order to better assess different innovations, the book describes experience of the application of similar innovations in open-hearth furnaces and oxygen converters. Some promising ideas on key issues regarding int...

Material properties of the F82H melted in an electric arc furnace

Energy Technology Data Exchange (ETDEWEB)

Sakasegawa, Hideo, E-mail: sakasegawa.hideo@jaea.go.jp [Japan Atomic Energy Agency, Rokkasho, Aomori (Japan); Tanigawa, Hiroyasu [Japan Atomic Energy Agency, Rokkasho, Aomori (Japan); Kano, Sho; Abe, Hiroaki [Institute for Materials Research, Tohoku university, Sendai, Miyagi (Japan)

2015-10-15

Highlights: • We studied material properties of reduced activation ferritic/martensitic steel. • We melted F82H using a 20 tons electric arc furnace for the first time. • Mass effect likely affected material properties. • MX (M: Metal, C: Carbon and/or Nitrogen) precipitates mainly formed on grain and sub grain boundaries. - Abstract: Fusion DEMO reactor requires over 11,000 tons of reduced activation ferritic/martensitic steel. It is necessary to develop the manufacturing technology for fabricating such large-scale steel with appropriate mechanical properties. In this work, we focused fundamental mechanical properties and microstructures of F82H-BA12 heat which was melted using a 20 tons electric arc furnace followed by electroslag remelting process. Its raw material of iron was blast furnace iron, because the production volume of electrolytic iron which has been used in former heats, is limited. After melting and forging, this F82H-BA12 heat was heat-treated in four different conditions to consider their fluctuations and to optimize them, and tensile and Charpy impact tests were then performed. The result of these mechanical properties were comparable to those of former F82H heats less than 5 tons which were melted applying vacuum induction melting.

Thermal design and analysis of the HTGR fuel element vertical carbonizing and annealing furnace

International Nuclear Information System (INIS)

Llewellyn, G.H.

1977-06-01

Computer analyses of the thermal design for the proposed HTGR fuel element vertical carbonizing and annealing furnace were performed to verify its capability and to determine the required power input and distribution. Although the furnace is designed for continuous operation, steady-state temperature distributions were obtained by assuming internal heat generation in the fuel elements to simulate their mass movement. The furnace thermal design, the analysis methods, and the results are discussed herein

Methods of steel manufacturing - The electric arc furnace

Science.gov (United States)

Dragna, E. C.; Ioana, A.; Constantin, N.

2018-01-01

Initially, the carbon content was reduced by mixing “the iron” with metallic ingots in ceramic crucibles/melting pots, with external heat input. As time went by the puddling procedure was developed, a procedure which also assumes a mixture with oxidized iron ore. In 1856 Bessemer invented the convertor, thus demonstrating that steel can be obtained following the transition of an air stream through the liquid pig iron. The invention of Thomas, a slightly modified basic-lined converter, fostered the desulphurization of the steel and the removal of the phosphate from it. During the same period, in 1865, in Sireuil, the Frenchman Martin applies Siemens’ heat regeneration invention and brings into service the furnace with a charge composed of iron pig, scrap iron and iron ore, that produces a high quality steel [1]. An act worthy of being highlighted within the scope of steelmaking is the start-up of the converter with oxygen injection at the upper side, as there are converters that can produce 400 tons of steel in approximately 50 minutes. Currently, the share of the steel produced in electric arc furnaces with a charge composed of scrap iron has increased. Due to this aspect, the electric arc furnace was able to impose itself on the market.

Co-firing used engine lubrication oil with LPG in furnaces

International Nuclear Information System (INIS)

Al-Omari, S.A.-B.; Shaheen, A.; Al Fakhr, A.; Al-Hosani, A.; Al Yahyai, M.

2010-01-01

Combustion and heat transfer characteristics obtained based co-firing LPG with used engine oils (UEO) in a furnace, are investigated experimentally. In an attempt to assess UEO as a fuel, the UEO-based results are compared with results obtained using two other fuels, namely diesel, and a used cooking oil (UCkO). To ease its admission to the furnace and its subsequent vaporization and combustion, UEO is preheated by allowing it to flow upwardly in a vertical pipe surrounded by hot gases generated from LPG combustion. UEO that reaches the tip of the pipe un-vaporized, spills and hence has the chance to further heatup and vaporize as it exchanges heat with the upwardly flowing LPG combustion gases, in a counter flow process. Runs are divided into three groups based on the mass ratio of the liquid-fuel/LPG and the mass flow rate of the LPG supplied to the furnace. Ranges of these quantities over which UEO qualify as a good fuel and/or good promoter to radiation have been identified.

Co-firing used engine lubrication oil with LPG in furnaces

Energy Technology Data Exchange (ETDEWEB)

Al-Omari, S.A.-B.; Shaheen, A.; Al Fakhr, A.; Al-Hosani, A.; Al Yahyai, M. [Mechanical Engineering Department, UAE University, Al-Ain (United Arab Emirates)

2010-06-15

Combustion and heat transfer characteristics obtained based co-firing LPG with used engine oils (UEO) in a furnace, are investigated experimentally. In an attempt to assess UEO as a fuel, the UEO-based results are compared with results obtained using two other fuels, namely diesel, and a used cooking oil (UCkO). To ease its admission to the furnace and its subsequent vaporization and combustion, UEO is preheated by allowing it to flow upwardly in a vertical pipe surrounded by hot gases generated from LPG combustion. UEO that reaches the tip of the pipe un-vaporized, spills and hence has the chance to further heatup and vaporize as it exchanges heat with the upwardly flowing LPG combustion gases, in a counter flow process. Runs are divided into three groups based on the mass ratio of the liquid-fuel/LPG and the mass flow rate of the LPG supplied to the furnace. Ranges of these quantities over which UEO qualify as a good fuel and/or good promoter to radiation have been identified. (author)

Modelling and control of a diffusion/LPCVD furnace

Science.gov (United States)

Dewaard, H.; Dekoning, W. L.

1988-12-01

Heat transfer inside a cylindrical resistance diffusion/Low Pressure Chemical Vapor Deposition (LPCVD) furnace is studied with the aim of developing an improved temperature controller. A model of the thermal behavior is derived, which covers the important class of furnaces equipped with semitransparent quartz process tubes. The model takes into account the thermal behavior of the thermocouples. Currently used temperature controllers are shown to be highly inefficient for very large scale integration applications. Based on the model an alternative temperature controller of the LQG (linear quadratic Gaussian) type is proposed which features direct wafer temperature control. Some simulation results are given.

Heat treatment versus properties studies associated with the Inconel 718 PBF acoustic filters

International Nuclear Information System (INIS)

Smolik, G.R.; Reuter, W.G.

1975-01-01

PBF acoustic filter Unit No. 1 cracked when heat treatment was attempted. The effects of prior thermal cycling, solution anneal temperature, and cooling rate from solution anneals were investigated. The investigations concerned influences of the above variables upon both 1400 0 F stress rupture solution-annealed properties and room temperature age-hardened properties. 1400 0 F stress rupture properties were of interest to assist the prevention of cracking during heat treatments. Room temperature age-hardened properties were needed to ensure that design requirement would be provided. Prior thermal cycling was investigated to determine if extra thermal cycles would be detrimental to the repaired filter. Slow furnace cools were considered as a means of reducing thermal stresses. Effects of solution annealing at 2000 and 1900 0 F were also determined. Test results showed that slow cooling rates would not only reduce thermal stresses but also improve 1400 0 F ductility. A modified aging treatment was established which provided the required 145 ksi room temperature yield strength for the slowly cooled material. Prior cooling did not degrade final age-hardened room temperature tensile or impact properties

Numerical study of aerodynamics and brown coal combustion in the vortex furnace with air excess variation

Directory of Open Access Journals (Sweden)

Krasinsky Denis

2017-01-01

Full Text Available The results of numerical modelling of 3D turbulent two-phase reacting flow with account for all the principal heat and mass transfer processes during the pulverized brown coal combustion in the vortex furnace of a power plant boiler unit have been presented. For two computational cases where air excess coefficient α was varied (set to 1.15 and 1.25, the detailed aerothermochemical 3D structure of reacting flow in the furnace volume has been revealed. The comparison of integral heat engineering parameters and NOx emissions obtained in the two cases has shown a slightly improved vortex furnace performance in the case α=1.25.

Modeling of evaporation processes in glass melting furnaces

NARCIS (Netherlands)

Limpt, van J.A.C.

2007-01-01

The majority of glass furnaces worldwide, apply fossil fuel combustion to transfer heat directly by radiation from the combustion processes to the melting batch and glass melt. During these high temperature melting processes, some glass components, such as: sodium, potassium, boron and lead species

77 FR 40530 - Energy Conservation Standards for Residential Furnace Fans: Public Meeting and Availability of...

Science.gov (United States)

2012-07-10

... heating, ventilation, and air-conditioning (HVAC) systems for the purpose of circulating air through duct... INFORMATION: Table of Contents I. Authority II. History of Energy Conservation Standards Rulemaking for... circulating air through duct work, hereinafter referred to as ``residential furnace fans'' or simply ``furnace...

Heat recovery in industry

Energy Technology Data Exchange (ETDEWEB)

Steimle, F; Paul, J [Essen Univ. (Gesamthochschule) (Germany, F.R.)

1977-05-01

The waste heat of industrial furnaces and other heat-consuming installations can be utilized by recuperative processes in the furnace and by energy cascades. Economy and the need for an external supply of energy are closely connected. Straight cascades can hardly be realized and if the required temperature gradient is too great such heat should be utilized repeatedly if possible by recycling through heat pumps. The possibilities depend on the relevant temperature since the technology available for this differs in its state of development. The low-temperature waste heat from the final stage can be used for space-heating and water heating by heat exchangers and heat pumps and thus be put to a useful purpose.

Conversion of electric bell type furnace for natural gas usage: a case study

Energy Technology Data Exchange (ETDEWEB)

Ferraz, Andre D.; Machado Junior, Antonio R.; Rocha, Ivan C.C. da; Azevedo, Jorge G.W. de; Konishi, Ricardo; Lehmkuhl, Willian A. [Companhia de Gas de Santa Catarina (SCGAS), Florianopolis, SC (Brazil); Nunes, Andrea T.; Possamai, Talita S.; Nicolau, Vicente de P. [Universidade Federal de Santa Catarina (UFSC), Florianopolis, SC (Brazil)

2012-07-01

In the present process of the heat treatment of normalizing of the crystalline structure of cast metal pieces, the heating is made by electric resistance arranged on the inner surfaces of the side walls of a bell furnace. Although electrical heating is suitable to obtain a uniform generation on the walls covered with electrical resistances, and is easy to control and operate with virtually no gas flow, it has some disadvantages such as poor movement of the heated ambient air, and higher cost. Heating occurs mostly by thermal radiation, with direct exchange between the resistors and the heated parts, but with a part serving as a barrier to the other, and with greater difficulty of heating the core loading. The details presented in this study, will simulate the process of heating by using electricity and using natural gas. In these simulations will be observed the distribution of temperature in the load and indoor over time and the rate of energy transferred to the load and also for the outside so to have a comparative processes. (author)

Metal-dusting resistance of uncoated and coated iron and nickel base materials against metal-dusting in heat treatment furnaces with carbonaceous atmospheres

International Nuclear Information System (INIS)

Kleingries, Mirko; Ackermann, Helen; Lucka, Klaus; Hoja, Timo; Mehner, Andeas; Zoch, Hans-Werner; Altena, Herwig

2010-01-01

Metal-Dusting is a well-known corrosion problem that occurs in carburizing atmospheres in industrial thermal processing plants. In literature almost no quantitative data on the metal dusting resistance of typical alloys employed in industrial furnaces are available. Therefore, a series of experiments with uncoated and sol gel ZrO 2 coated high temperature materials was conducted in order to quantify their metal dusting behaviour under conditions close to those in case hardening furnaces. The experimental results show a strong influence of the surface conditions on the alloys resistance and a noticeable enhancement of the resistance by sol gel coatings. (orig.)

Energy Efficiency Model for Induction Furnace

Science.gov (United States)

Dey, Asit Kr

2018-01-01

In this paper, a system of a solar induction furnace unit was design to find out a new solution for the existing AC power consuming heating process through Supervisory control and data acquisition system. This unit can be connected directly to the DC system without any internal conversion inside the device. The performance of the new system solution is compared with the existing one in terms of power consumption and losses. This work also investigated energy save, system improvement, process control model in a foundry induction furnace heating framework corresponding to PV solar power supply. The results are analysed for long run in terms of saving energy and integrated process system. The data acquisition system base solar foundry plant is an extremely multifaceted system that can be run over an almost innumerable range of operating conditions, each characterized by specific energy consumption. Determining ideal operating conditions is a key challenge that requires the involvement of the latest automation technologies, each one contributing to allow not only the acquisition, processing, storage, retrieval and visualization of data, but also the implementation of automatic control strategies that can expand the achievement envelope in terms of melting process, safety and energy efficiency.

Effect of high temperature heat treatments on the quality factor of a large-grain superconducting radio-frequency niobium cavity

Directory of Open Access Journals (Sweden)

P. Dhakal

2013-04-01

Full Text Available Large-grain Nb has become a viable alternative to fine-grain Nb for the fabrication of superconducting radio-frequency cavities. In this contribution we report the results from a heat treatment study of a large-grain 1.5 GHz single-cell cavity made of “medium purity” Nb. The baseline surface preparation prior to heat treatment consisted of standard buffered chemical polishing. The heat treatment in the range 800–1400°C was done in a newly designed vacuum induction furnace. Q_{0} values of the order of 2×10^{10} at 2.0 K and peak surface magnetic field (B_{p} of 90 mT were achieved reproducibly. A Q_{0} value of (5±1×10^{10} at 2.0 K and B_{p}=90  mT was obtained after heat treatment at 1400°C. This is the highest value ever reported at this temperature, frequency, and field. Samples heat treated with the cavity at 1400°C were analyzed by secondary ion mass spectrometry, x-ray photoelectron spectroscopy, energy dispersive x ray, point-contact tunneling, and x-ray diffraction, and revealed a complex surface composition which includes titanium oxide, increased carbon, and nitrogen content but reduced hydrogen concentration compared to a non-heat-treated sample.

Effect of high temperature heat treatments on the quality factor of a large-grain superconducting radio-frequency niobium cavity

Energy Technology Data Exchange (ETDEWEB)

Dhakal, P.; Ciovati, G.; Myneni, G. R.; Gray, K. E.; Groll, N.; Maheshwari, P.; McRae, D. M.; Pike, R.; Proslier, T.; Stevie, F.; Walsh, R. P.; Yang, Q.; Zasadzinzki, J.

2013-04-01

Large-grain Nb has become a viable alternative to fine-grain Nb for the fabrication of superconducting radio-frequency cavities. In this contribution we report the results from a heat treatment study of a large-grain 1.5 GHz single-cell cavity made of “medium purity” Nb. The baseline surface preparation prior to heat treatment consisted of standard buffered chemical polishing. The heat treatment in the range 800–1400°C was done in a newly designed vacuum induction furnace. Q{sub 0} values of the order of 2×10{sup 10} at 2.0 K and peak surface magnetic field (B{sub p}) of 90 mT were achieved reproducibly. A Q{sub 0} value of (5±1)×10{sup 10} at 2.0 K and B{sub p}=90mT was obtained after heat treatment at 1400°C. This is the highest value ever reported at this temperature, frequency, and field. Samples heat treated with the cavity at 1400°C were analyzed by secondary ion mass spectrometry, x-ray photoelectron spectroscopy, energy dispersive x ray, point-contact tunneling, and x-ray diffraction, and revealed a complex surface composition which includes titanium oxide, increased carbon, and nitrogen content but reduced hydrogen concentration compared to a non-heat-treated sample.

Reduction of heat losses on the skid pipe system of reheating furnaces in the steel industry; Verringerung der Waermeverluste am Tragrohrsystem von Waermeoefen in der Stahlindustrie

Energy Technology Data Exchange (ETDEWEB)

Springer, Michael; Huegel, Frank [FBB Engineering GmbH, Moenchengladbach (Germany)

2011-06-15

New technology can improve the energy efficiency of thermo processing equipment, innovative technology can ultimately help to reduce CO{sub 2} emissions from existing facilities and simultaneously ensure that the equipment can also operate more economically. The result of consequent development at FBB ENGINEERING GmbH for insulation of skid pipe systems of reheating furnaces in steel industry (walking beam -, pusher type furnace) are efficient pre-fabricated shells made of ultra-light weight castable FLB-11/150-I1 with thermo technical optimized sandwich design that lead to significant and sustainable reduction of heat losses and are responsible for high energy saving potential. Thermo technical CFD simulations, laboratory tests, field trials and complete installations of skid pipe systems show that compared to dense castable heat loss in the skid pipe cooling systems can be reduced up to 30 % and more with pre-fabricated shells made of ultra-light weight castable FLB-11/150-I1. (orig.)

FY 1993-1999 report on all the results of the development of high performance industrial furnace; Koseino kogyoro no kaihatsu sogo seika hokokusho (1993 - 1999 nendo)

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

Since an phenomenon was found out that NOx emission, which was thought to be increased, will be decreased by burning the high temperature preheated air jetting it at high speed (high temperature air combustion) in industrial furnace, there appeared a possibility of technical breakthrough for achieving the heightening of energy utilization efficiency and NOx reduction by exhaust heat recovery at the same time. This project aims at conducting full-scale experiments based on the basement technology including the theoretical elucidation of the combustion mechanism and high temperature air combustion by using various experimental facilities. Further, making full use of the most up-to-date analysis methods and constructing general-purpose database, the development is also aimed at of high performance industrial furnaces such as various heating furnace, heat treat furnace and melting furnace, with the assumption of prompt commercialization of the results of the development. As a result, targets were achieved such as energy saving of 30% or more, downsizing of 20% and a remarkable NOx reduction. Core technologies of this project are in-system limit heat recovery technology, high temperature air combustion technology, temperature field control technology (furnace temperature leveling technology) and high exergy heat transfer technology (furnace temperature heightening technology). (NEDO)

Application of zonal combustion model for on-line furnace analysis of 575MW tangential coal firing boiler

Energy Technology Data Exchange (ETDEWEB)

Chudnovsky, B.; Karasina, E.; Livshits, B.; Talanker, A. [Israel Electric Corporation (Israel). Engineering Division

1999-07-01

An advanced code for calculating heat transfer in the boiler of furnaces is considered. The code can be used to compute the flue gas temperature in the furnace volume and the absorbed and incident heat fluxes. The number of zones in the furnace, the points of the injection of the fuel, air and flue gas recirculation (if applicable), the radiative heat transfer properties of the flue gases as well as all the factors determining performance are taken into account in the calculation. The code also predicts water wall and superheater temperature and NO{sub x} emission. The validity of the proposed model was confirmed by comparison between calculated and measured values. The predicted results show good agreement with the experimental data. The code developed is for engineers using advanced PCS at the stage of designing new boilers as well as when retrofitting and adjusting boilers already in operation. In comparison with existing complex computational models the proposed system can be used in modern monitoring systems for the furnace diagnostic problems including NO{sub x} emission. 7 refs., 11 figs.

In-service testing of Ni{sub 3}Al coupons and trays in carburizing furnaces at Delphi Saginaw. CRADA final report

Energy Technology Data Exchange (ETDEWEB)

Sikka, V.K.; Santella, M.L.; Viswanathan, S.; Swindeman, R.W. [Oak Ridge National Lab., TN (United States); Chatterjee, M. [General Motors Corporaion, Saginaw Division (United States)

1998-08-01

This Cooperative Research and Development Agreement (CRADA) report deals with the development of nickel aluminide alloy for improved longer life heat-resistant fixture assemblies for batch and continuous pusher carburizing furnaces. The nickel aluminide development was compared in both coupon and component testing with the currently used Fe-Ni-Cr heat-resisting alloy known as HU. The specific goals of the CRADA were: (1) casting process development, (2) characterization and possible modification of the alloy composition to optimize its manufacturing ability and performance under typical furnace operating conditions, and (3) testing and evaluation of specimens and prototype fixtures. In support of the CRADA objectives, coupons of nickel aluminide and the HU alloy were installed in both batch and pusher furnaces. The coupons were taken from two silicon levels and contained welds made with two different filler compositions (IC-221LA and IC-221W). Both nickel-aluminide and HU coupons were removed from the batch and pusher carburizing furnace at time intervals ranging from one month to one year. The exposed coupons were cut and mounted for metallographic, hardness, and microprobe analysis. The results of the microstructural analysis have been transmitted to General Motors Corporation, Saginaw Division (Delphi Saginaw) through reports that were presented at periodic CRADA review meetings. Based on coupon testing and verification of the coupon results with the testing of trays, Delphi Saginaw moved forward with the use of six additional trays in a batch furnace and two assemblies in a pusher furnace. Fifty percent of the trays and fixtures are in the as-cast condition and the remaining trays and fixtures are in the preoxidized condition. The successful operating experience of two assemblies in the pusher furnace for nearly a year formed the basis for a production run of 63 more assemblies. The production run required melting of 94 heats weighing 500 lb. each. Twenty

Improved cooler design of electric arc furnace refractory in mining industry using thermal analysis modeling and simulation

International Nuclear Information System (INIS)

Istadi, I.; Bindar, Y.

2014-01-01

Production of steel and nickel using the electric arc furnace should be focused on the intensification of energy. Improvement of energy efficiency of the most consuming facilities was achieved by improving the use of alternative energy minimization such as reducing the heat lost of hot gases, minimizing the heat radiated through refractory linings of metallurgical furnaces, and cooling the highly thermally stressed components. The refractory of electric arc furnace should be modified to achieve the best cooling system of the furnace. In this physical modeling and simulation works, four modification scenarios of wall refractory designs were simulated, i.e. refractory with basic design, refractory with deep plate coolers, refractory with extra plate coolers, and refractory with wall falling film coolers. Finally, the use of deep plate cooler and the existing waffle cooler system was considered to be the best design of efficient electric arc furnace operationally. - Highlights: • Electric arc furnace design should be focused on the intensification of energy. • Refractory of electric arc furnace were modified to achieve the best cooling system. • Four modification scenarios of the wall refractory designs were simulated. • Use of deep plate cooler and existing waffle cooler system is the best cooling

Improving the engineering-and-economical performance of ore-thermal electric furnaces in the smelting of silicomanganese

Science.gov (United States)

Kondrashov, V. P.; Pogrebisskiy, M. Ya; Lykov, A. G.; Rabinovich, V. L.; Bulgakov, A. S.

2018-02-01

Ways of increase of ore-heating electric furnaces, used for production of silicomanganese, engineering-and-economical performance are analyzed. Questions of data of the electric, thermal and technological modes of the furnace functioning collecting and processing for use in operation of an advanced control system of the furnace providing increase in technical and economic efficiency of technological process and an adaptability to quality of burden stock are considered.

Computer simulation of processes in the dead–end furnace

International Nuclear Information System (INIS)

Zavorin, A S; Khaustov, S A; Zaharushkin, Russia N A

2014-01-01

We study turbulent combustion of natural gas in the reverse flame of fire–tube boiler simulated with the ANSYS Fluent 12.1.4 engineering simulation software. Aerodynamic structure and volumetric pressure fields of the flame were calculated. The results are presented in graphical form. The effect of the twist parameter for a drag coefficient of dead–end furnace was estimated. Finite element method was used for simulating the following processes: the combustion of methane in air oxygen, radiant and convective heat transfer, turbulence. Complete geometric model of the dead–end furnace based on boiler drawings was considered

Inverse boundary design of a radiative smelting furnace with ablative phase change phenomena

International Nuclear Information System (INIS)

Farzan, H.; Hosseini Sarvari, S.M.; Mansouri, S.H.

2016-01-01

Highlights: • The ablation phenomenon in a reverberatory smelting furnace is simulated numerically. • The results are verified by comparing with exact analytic solution. • Inverse design problem is solved to construct the desired melting rate. • The conjugate gradient method is used to solve the inverse phase change problem. - Abstract: An inverse analysis is employed to control the time rate of heaters in a 2-D smelting furnace to provide the specified radiative heat flux across the design surface to establish a desired melting rate. The design surface in the smelting furnace is the melting surface of the metal concentrate bank, and the melting process is considered to occur as an ablation phenomenon. The net radiation method is used to determine the radiation exchange between the elements of the furnace surfaces and the melting surface. The conjugate gradient method is employed to minimize the objective function, which is the sum of square residuals between the estimated and the desired heat fluxes over the design surface. It is shown that the proposed inverse technique is reliable and accurate for predicting the heater power distribution.

Modeling and simulation of an anode carbon baking furnace

Directory of Open Access Journals (Sweden)

Ø. Gundersen

1995-01-01

Full Text Available The anode temperature profile in a Hydro Aluminium baking furnace is obtained by solving the three dimensional heat equation. The main heat transfer and chemical processes are taken into account. Due to symmetry, one half of a pit is modeled. Along the gas path, submodels are derived for the under-pit area, pit area and under-lid area. For the gas flow, a stationary model is derived, whereas the heat equations are dynamically solved. The numerical model is derived from the control volume formulation.

Modeling of aerodynamics in vortex furnace

Energy Technology Data Exchange (ETDEWEB)

Anufriev, I.; Krasinsky, D. [Russian Academy of Sciences, Novosibirsk (Russian Federation). Inst. of Thermophysics; Salomatov, V.; Anikin, Y.; Sharypov, O. [Russian Academy of Sciences, Novosibirsk (Russian Federation). Inst. of Thermophysics; Novosibirsk State Univ. (Russian Federation); Enkhjargal, Kh. [Mongol Univ. of Science and Technology, Ulan Bator (Mongolia)

2013-07-01

At present, the torch burning technology of pulverized-coal fuel in vortex flow is one of the most prospective and environmentally-friendly combustion technologies of low-grade coals. Appropriate organization of aerodynamics may influence stability of temperature and heat flux distributions, increase slag catching, and reduce toxic emissions. Therefore, from scientific point of view it is interesting to investigate aerodynamics in the devices aiming at justification of design and operating parameters for new steam generators with vortex furnace, and upgrade of existing boiler equipment. The present work is devoted to physical and mathematical modeling of interior aerodynamics of vortex furnace of steam generator of thermal power plants. Research was carried out on the air isothermal model which geometry was similar to one section of the experimental- industrial boiler TPE-427 of Novosibirsk TPS-3. Main elements of vortex furnace structure are combustion chamber, diffuser, and cooling chamber. The model is made from organic glass; on the front wall two rectangular nozzles (through which compressed air is injected) are placed symmetrically at 15 to the horizon. The Laser Doppler Velocimeter LAD-05 was used for non-contact measurement of vortex flow characteristics. Two velocity components in the XY-plane (in different cross- sections of the model) were measured in these experiments. Reynolds number was 3.10{sup 5}. Numerical simulation of 3-D turbulent isothermal flow was performed with the use of CFD package FLUENT. Detailed structure of the flow in vortex furnace model has been obtained in predictions. The distributions of main flow characteristics (pressure, velocity and vorticity fields, turbulent kinetic energy) are presented. The obtained results may be used at designing boilers with vortex furnace. Computations were performed using the supercomputer NKS-160.

Calculation of gas release from DC and AC arc furnaces in a foundry

Science.gov (United States)

Krutyanskii, M. M.; Nekhamin, S. M.; Rebikov, E. M.

2016-12-01

A procedure for the calculation of gas release from arc furnaces is presented. The procedure is based on the stoichiometric ratios of the oxidation of carbon in liquid iron during the oxidation heat period and the oxidation of iron from a steel charge by oxygen in the period of solid charge melting during the gas exchange of the furnace cavity with the external atmosphere.

The production of hydrogen-rich gas by wet sludge pyrolysis using waste heat from blast-furnace slag

International Nuclear Information System (INIS)

Luo, Siyi; Feng, Yu

2016-01-01

Blast furnace (BF) slag, a byproduct of steelmaking industry, contains a large amount of sensible heat and is composed of some metal oxides, which exhibits preferable catalytic performance in improving tar cracking and C_nH_m reforming. This paper presents a heat recovery system from the heat of BF slag, which generates hydrogen-rich gas via the endothermic reactions of sludge pyrolysis. The effects of various parameters including the slag temperature, the mass ratio of slag to sludge (B/S), particle size and feed moisture on product yields and gas characteristics were evaluated separately. It was found that the pyrolysis products distribution was significantly influenced by the BF slag temperature. The differences resulting from varying B/S practically disappear as higher temperature heat carrier is approached. The optimum feed moisture was in favour of sludge pyrolysis by getting char and tar participate in gasification reactions, improving gas yield and quality. BF slag as catalyst can greatly increase H_2 and CO contents of gas by improving tar degradation and reforming of biogas (CO_2 and CH_4). Decreasing the slag particles size was helpful to sludge primary pyrolysis to produce more light gases, less char and condensate, while its effects on gas compositions was not evident. - Highlights: • The sensible heat of molten slag was recovered and converted into combustible gas. • A novel rotary pyrolysis reactor using BF slag as heat carrier was presented. • The moisture in sludge was used as the gasification medium and hydrogen source.

Atomization in a graphite furnace with ballast - a method of improvement of reliability of atomic absorption analysis

International Nuclear Information System (INIS)

Katskov, D.A.; Grinshtejn, I.L.

1978-01-01

For the purpose of improving the reliability with which elements are determined in atomic absorption analysis with atomization in a graphite furnace, a method is proposed based on the use of a furnace with an extra ballast body. A small cylinder of graphite or refractory metal (Ta) placed in the central part of the furnace, is used as ballast. When in poor heat contact with the wall the ballast is heated by ray emission at a somewhat slower rate than the furnace. It is shown that the kinetics of evaporation of the substance being analysed in the ballast furnace is determined by the rate of change of temperature of the ballast body. As a result of the lag in evaporation, vapour from the analysed substance reaches a zone of a much higher temperature than with evaporation in the usual type furnace, leading to an increase in the degree of atomization. Theoretical analysis establishes the temperature of the ballast, and conditions for the determination of elements (Cd) are optimized. The experiments conducted indicate a considerable decrease in the effect of the composition of the sample on the results of the analysis and a lower molecular interference in the ballast furnace. With high evaporation lag the vapours of the sample reach the zone of practically constant temperature, thus making it possible to use the integral method of absorption registration with absolute accuracy. With fractionated distillation of volatile components of the sample, fractionation is considerably more accurate in a ballast furnace than in the usual type furnace

Effect of Post-Braze Heat Treatment on the Microstructure and Shear Strength of Cemented Carbide and Steel Using Ag-Based Alloy

Science.gov (United States)

Winardi, Y.; Triyono; Muhayat, N.

2018-03-01

The aim of the present study was to investigate the effect temperature of heat treatment process on the interfacial microstructure and mechanical properties of cemented carbide/carbon steel single lap joint brazed using Ag based alloy filler metal. The brazing process was carried out using torch brazing. Heat treatment process was carried out in induction furnace on the temperature of 700, 725, and 750°C, for 30 minutes. Microstructural examinations and phase analysis were performed using scanning electron microscopy (SEM) equipped with energy dispersion spectrometry (EDS). Shear strength of the joints was measured by the universal testing machine. The results of the microstructural analyses of the brazed area indicate that the increase temperature of treatment lead to the increase of solid solution phase of enrichted Cu. Based on EDS test, the carbon elements spread to all brazed area, which is disseminated by base metals. Shear strength joint is increased with temperature treatment. The highest shear strength of the brazed joint was 214,14 MPa when the heated up at 725°C.

Analysis Of Post-Wet-Chemistry Heat Treatment Effects On Nb SRF Surface Resistance

International Nuclear Information System (INIS)

Dhakal, Pashupati; Ciovati, Gianluigi; Kneisel, Peter K.; Myneni, Ganapati Rao

2014-01-01

Most of the current research in superconducting radio frequency (SRF) cavities is focused on ways to reduce the construction and operating cost of SRF-based accelerators as well as on the development of new or improved cavity processing techniques. The increase in quality factors is the result of the reduction of the surface resistance of the materials. A recent test on a 1.5 GHz single cell cavity made from ingot niobium of medium purity and heat treated at 1400 °C in a ultra-high vacuum induction furnace resulted in a residual resistance of ∼ 1nΩ and a quality factor at 2.0 K increasing with field up to ∼ 5A-10 10 at a peak magnetic field of 90 mT. In this contribution, we present some results on the investigation of the origin of the extended Q 0 -increase, obtained by multiple HF rinses, oxypolishing and heat treatment of A ''all NbA'' cavities

Computational Fluid Dynamic Modeling of Zinc Slag Fuming Process in Top-Submerged Lance Smelting Furnace

Science.gov (United States)

Huda, Nazmul; Naser, Jamal; Brooks, Geoffrey; Reuter, Markus A.; Matusewicz, Robert W.

2012-02-01

Slag fuming is a reductive treatment process for molten zinciferous slags for extracting zinc in the form of metal vapor by injecting or adding a reductant source such as pulverized coal or lump coal and natural gas. A computational fluid dynamic (CFD) model was developed to study the zinc slag fuming process from imperial smelting furnace (ISF) slag in a top-submerged lance furnace and to investigate the details of fluid flow, reaction kinetics, and heat transfer in the furnace. The model integrates combustion phenomena and chemical reactions with the heat, mass, and momentum interfacial interaction between the phases present in the system. A commercial CFD package AVL Fire 2009.2 (AVL, Graz, Austria) coupled with a number of user-defined subroutines in FORTRAN programming language were used to develop the model. The model is based on three-dimensional (3-D) Eulerian multiphase flow approach, and it predicts the velocity and temperature field of the molten slag bath, generated turbulence, and vortex and plume shape at the lance tip. The model also predicts the mass fractions of slag and gaseous components inside the furnace. The model predicted that the percent of ZnO in the slag bath decreases linearly with time and is consistent broadly with the experimental data. The zinc fuming rate from the slag bath predicted by the model was validated through macrostep validation process against the experimental study of Waladan et al. The model results predicted that the rate of ZnO reduction is controlled by the mass transfer of ZnO from the bulk slag to slag-gas interface and rate of gas-carbon reaction for the specified simulation time studied. Although the model is based on zinc slag fuming, the basic approach could be expanded or applied for the CFD analysis of analogous systems.

Heat treatment of EN AC-AlSi13Cu2Fe silumin and its effect on change of hardness of the alloy

Directory of Open Access Journals (Sweden)

J. Pezda

2010-01-01

Full Text Available Wide application of aluminum casting alloys is connected with their very good physical and technical properties. Within such group of alloys, silumins play important role in automotive and aviation industry, as well as in another branches of technique, because the silumins enable casting of complicated shapes. The most important parameters which predetermine mechanical properties of a material in aspects of suitability for castings of machinery components are: tensile strength (Rm, elongation and hardness. Alloys based on equilibrium system of Al-Si comprise additional constituents (e.g.: Mg, Cu enabling, except modification, improvement of mechanical properties, obtained in result of heat treatment. In the paper are presented results of investigations concerning effect of the heat treatment on change of hardness (HB of the EN AC-AlSi12Cu2Fe alloy. Investigated alloy was melted in an electric resistance furnace. Run of the crystallization was presented with use of the thermal-derivative method (ATD. This method was also implemented to determination of heat treatments temperature range of the alloy. Performed heat treatment gave effect in change of the hardness. Performed investigations have enabled determination of heat treatment parameters range, which conditions suitable hardness of the investigated alloy.

Time and Temperature Test Results for PFP Thermal Stabilization Furnaces

International Nuclear Information System (INIS)

COMPTON, J.A.

2000-01-01

The national standard for plutonium storage acceptability (standard DOE-STD-3013-99, generally known as ''the 3013 standard'') has been revised to clarify the requirement for processes that will produce acceptable storage materials. The 3013 standard (Reference 1) now states that ''Oxides shall be stabilized by heating the material in an oxidizing atmosphere to a Material Temperature of at least 950 C (1742 F) for not less than 2 hours.'' The process currently in use for producing stable oxides for storage at the Plutonium Finishing Plant (PFP) heats a furnace atmosphere to 1000 C and holds it there for 2 hours. The temperature of the material being stabilized is not measured directly during this process. The Plutonium Process Support Laboratories (PPSL) were requested to demonstrate that the process currently in use at PFP is an acceptable method of producing stable plutonium dioxide consistently. A spare furnace identical to the production furnaces was set up and tested under varying conditions with non-radioactive surrogate materials. Reference 2 was issued to guide the testing program. The process currently in use at the PFP for stabilizing plutonium-bearing powders was shown to heat all the material in the furnace to at least 950 C for at least 2 hours. The current process will work for (1) relatively pure plutonium dioxide, (2) dioxide powders mixed with up to 20 weight percent magnesium oxide, and (3) dioxide powders with up to 11 weight percent magnesium oxide and 20 weight percent magnesium nitrate hexahydrate. Time and temperature data were also consistent with a successful demonstration for a mixture containing 10 weight percent each of sodium and potassium chloride; however, the molten chloride salts destroyed the thermocouples in the powder and temperature data were unavailable for part of that run. These results assume that the current operating limits of no more than 2500 grams per furnace charge and a powder height of no more than 1.5 inches remain

Research report of fiscal 1997. Research on the projects on Activities Implemented Jointly Japan Program (feasibility research on energy saving by improving heat management for hot blast stoves and heating furnaces); 1997 nendo chosa hokokusho. `Kyodo jisshi katsudo Japan Program` ni kakawaru project chosa (neppuro, kanetsuro no netsukanri kaizen ni yoru sho energy kanosei chosa)

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-03-01

Research was made on joint implementation (JI) for preventing global climate changes in China. Since such the stove and furnace consume a large amount of energy, their improvement and energy saving are important for integrated iron plants. Maanshan iron plant was selected for the research. All the furnaces were manually operated without combustion control systems, and oxygen meters for exhaust gas frequently troubled. As measures for the stoves, operation at a proper air fuel ratio, improvement of over heat storage combustion, and dust cleaning for waste heat recovery gas heaters were proposed. For the furnaces, a proper oxygen content at the end of furnaces (reduction of invasion air) was proposed to improve exhaust gas loss up to that in Japan. For this target, reinforced instrument management and standardized combustion control are essential. JI of software improvement for operation and management can reduce annual greenhouse effect gas emission to 45,900t and 6,300t in carbon equivalent for the stove and furnace, respectively. CO2 reduction is also estimated to be 1,173,000t and 205,000t in China of 107,570,000t in raw steel production, respectively. 28 figs., 32 tabs.

Modeling and simulation of an anode carbon baking furnace

Energy Technology Data Exchange (ETDEWEB)

Gundersen, Oe.; Balchen, J.G. [Norwegian Inst. of Technology, Dept. of Engineering Cybernetics, Trondheim (Norway)

1995-11-01

The anode temperature profile in a Hydro Aluminium baking furnace is obtained by solving the three dimensional heat equation. The main heat transfer and chemical processes are taken into account. Due to symmetry, one half of a pit is modeled. Along the gas path, submodels are derived for the under-pit area, pit area and under-lid area. For the gas flow, a stationary model is derived, whereas the heat equations are dynamically solved. The numerical model is derived from the control volume formulation. 23 refs., 20 figs.

Design analysis and performance test of reduction furnace of kernel U3O8

International Nuclear Information System (INIS)

Moch Setyadji; Triyono; Dedy Husnurrofiq

2015-01-01

High Temperature Reactor (HTR) with coated particle fuel is a future reactor (generation IV) because it is not only having high efficiency but also release no fission product into the environment. It has a passive safety principles and negative reactivity. Coated particle fuel for high temperature reactor is made through Sol-Gel process followed by aging, drying, calcination, reduction, sintering and coating process. Research of design analysis of heating system, electrical system, and insulation systems continued construction and performance test of reduction furnace has been done. The aim of this research was to obtain a reduction furnace with adequate performance that can be used to reduce the kernel of U 3 O 8 into UO 2 . The results of the performance test of the reduction furnace showed that heating zones 1-3 can generate heat to a temperature of 900°C with operation time 144 minutes and heat rate of 5.979°C/min. The coefficient of convection in the outer wall of fireproof stone having 7 cm thick was around 30 W/m 2 C. UO 2 kernel resulting from the reduction process has a diameter of between 0.850 to 0.992 mm and qualify as feed sintering process. (author)

Numerical modelling of an industrial glass-melting furnace

Energy Technology Data Exchange (ETDEWEB)

Hill, S C [Brigham Young Univ., Advanced Combustion Engineering Research Center, Provo, UT (United States); Webb, B W; McQuay, M Q [Brigham Young Univ., Mechanical Engineering Dept., Provo, UT (United States); Newbold, J [Lockheed Aerospace, Denver, CO (United States)

2000-03-01

The predictive capability of two comprehensive combustion codes, PCGC-3 and FLUENT, to simulate local flame structure and combustion characteristics in a industrial gas-fired, flat-glass furnace is investigated. Model predictions are compared with experimental data from the furnace for profiles of velocity, species concentrations, temperatures, and wall-incident radiative heat flux. Predictions from both codes show agreement with the measured mean velocity profiles and incident radiant flux on the crown. However, significant differences between the code predictions and measurements are observed for the flame-ozone temperatures and species concentrations. The observed discrepancies may be explained by (i) uncertainties in the distributions of mean velocity and turbulence in the portneck, (ii) uncertainties in the port-by-port stoichiometry, (iii) different grid-based approximations to the furnace geometry made in the two codes, (iv) the assumption of infinitely fast chemistry made in the chemical reaction model of both codes, and (v) simplifying assumptions made in the simulations regarding the complex coupling between the combustion space, batch blanket, and melt tank. The study illustrates the critical need for accurate boundary conditions (inlet air and fuel flow distributions, boundary surface temperatures, etc.) and the importance of representative furnace geometry in simulating these complex industrial combustion systems. (Author)

Improvement of refractories for bottom of DC-Arc furnace; Chokuryudenkiro no roshoyo taikabutsu no kaizen

Energy Technology Data Exchange (ETDEWEB)

Kawahara, Toshihiro; Suzuki, Koichi; Okamoto, Yutaka; Tokuchi, Kazumasa [Asahi Glass Corp., Tokyo (Japan)

1999-06-01

A conductive refractory furnace bottom type DC electric furnace has disadvantages of large material cost, large working cost and long working period in refractory replacement due to a large amount of refractory installation. The furnace bottom has three layers of permanent bricks, wear bricks and a hot repair material, and durability improvement of wear bricks is an important issue. From the study results for 4 years in a real furnace the following conclusions were obtained: (1) The use of MgO-C based unburned bricks of 15% carbon content as wear bricks reduced the erosion speed by about 20% compared with a conventional MgO-C based burned bricks of 20% carbon content, (2) The resistivity value of the MgO-C based unburned brick decreased to a value equivalent to that of MgO-C based burned brick, which gave no problem in electro conductivity, (3) The addition of the hot repair material over 260 degree C of furnace bottom temperature and stable forming of a protective coating layer of 200-400 mm thickness enabled high durability over 6,400 heats of wear bricks, and (4) The use of the permanent bricks for 15,477 heats promised possible further use. (NEDO)

Development and Validation of a 3-Dimensional CFB Furnace Model

Science.gov (United States)

Vepsäläinen, Arl; Myöhänen, Karl; Hyppäneni, Timo; Leino, Timo; Tourunen, Antti

At Foster Wheeler, a three-dimensional CFB furnace model is essential part of knowledge development of CFB furnace process regarding solid mixing, combustion, emission formation and heat transfer. Results of laboratory and pilot scale phenomenon research are utilized in development of sub-models. Analyses of field-test results in industrial-scale CFB boilers including furnace profile measurements are simultaneously carried out with development of 3-dimensional process modeling, which provides a chain of knowledge that is utilized as feedback for phenomenon research. Knowledge gathered by model validation studies and up-to-date parameter databases are utilized in performance prediction and design development of CFB boiler furnaces. This paper reports recent development steps related to modeling of combustion and formation of char and volatiles of various fuel types in CFB conditions. Also a new model for predicting the formation of nitrogen oxides is presented. Validation of mixing and combustion parameters for solids and gases are based on test balances at several large-scale CFB boilers combusting coal, peat and bio-fuels. Field-tests including lateral and vertical furnace profile measurements and characterization of solid materials provides a window for characterization of fuel specific mixing and combustion behavior in CFB furnace at different loads and operation conditions. Measured horizontal gas profiles are projection of balance between fuel mixing and reactions at lower part of furnace and are used together with both lateral temperature profiles at bed and upper parts of furnace for determination of solid mixing and combustion model parameters. Modeling of char and volatile based formation of NO profiles is followed by analysis of oxidizing and reducing regions formed due lower furnace design and mixing characteristics of fuel and combustion airs effecting to formation ofNO furnace profile by reduction and volatile-nitrogen reactions. This paper presents

Radiation intensification of the reactor pressure vessels recovery by low temperature heat treatment (wet annealing)

Science.gov (United States)

Krasikov, E.

2015-04-01

As a main barrier against radioactivity outlet reactor pressure vessel (RPV) is a key component in terms of NPP safety. Therefore present-day demands in RPV reliability enhance have to be met by all possible actions for RPV in-service embrittlement mitigation. Annealing treatment is known to be the effective measure to restore the RPV metal properties deteriorated by neutron irradiation. There are two approaches to annealing. The first one is so-called «dry» high temperature (∼475°C) annealing. It allows obtaining practically complete recovery, but requires the removal of the reactor core and internals. External heat source (furnace) is required to carry out RPV heat treatment. The alternative approach is to anneal RPV at a maximum coolant temperature which can be obtained using the reactor core or primary circuit pumps while operating within the RPV design limits. This low temperature «wet» annealing, although it cannot be expected to produce complete recovery, is more attractive from the practical point of view especially in cases when the removal of the internals is impossible.

Radiation intensification of the reactor pressure vessels recovery by low temperature heat treatment (wet annealing)

International Nuclear Information System (INIS)

Krasikov, E

2015-01-01

As a main barrier against radioactivity outlet reactor pressure vessel (RPV) is a key component in terms of NPP safety. Therefore present-day demands in RPV reliability enhance have to be met by all possible actions for RPV in-service embrittlement mitigation. Annealing treatment is known to be the effective measure to restore the RPV metal properties deteriorated by neutron irradiation.There are two approaches to annealing. The first one is so-called «dry» high temperature (∼475°C) annealing. It allows obtaining practically complete recovery, but requires the removal of the reactor core and internals. External heat source (furnace) is required to carry out RPV heat treatment.The alternative approach is to anneal RPV at a maximum coolant temperature which can be obtained using the reactor core or primary circuit pumps while operating within the RPV design limits. This low temperature «wet» annealing, although it cannot be expected to produce complete recovery, is more attractive from the practical point of view especially in cases when the removal of the internals is impossible. (paper)

Loss on Ignition Furnace Acceptance and Operability Test Procedure

Energy Technology Data Exchange (ETDEWEB)

JOHNSON, D.C.

2000-06-01

The purpose of this Acceptance Test Procedure and Operability Test Procedure (ATP/OTP)is to verify the operability of newly installed LOI equipment, including a model 1608FL CM{trademark} Furnace, a dessicator, and balance. The operability of the furnace will be verified. The arrangement of the equipment placed in Glovebox 157-3/4 to perform Loss on Ignition (LOI) testing on samples supplied from the Thermal Stabilization line will be verified. In addition to verifying proper operation of the furnace, this ATP/OTP will also verify the air flow through the filters, verify a damper setting to establish and maintain the required differential pressure between the glovebox and the room pressure, and test the integrity of the newly installed HEPA filter. In order to provide objective evidence of proper performance of the furnace, the furnace must heat 15 crucibles, mounted on a crucible rack, to 1000 C, according to a program entered into the furnace controller located outside the glovebox. The glovebox differential pressure will be set to provide the 0.5 to 2.0 inches of water (gauge) negative pressure inside the glovebox with an airflow of 100 to 125 cubic feet per minute (cfm) through the inlet filter. The glovebox inlet Glfilter will he flow tested to ensure the integrity of the filter connections and the efficiency of the filter medium. The newly installed windows and glovebox extension, as well as all disturbed joints, will be sonically tested via ultra probe to verify no leaks are present. The procedure for DOS testing of the filter is found in Appendix A.

FY 1998 Report on field test project study for introduction of high-performance industrial furnaces. Detailed measurement study of FY 1998 joint research demonstration data; Koseino kogyoro donyu field test jigyo. 1998 nendo kyodo kenkyu jissho data no shosaina sokutei chosa

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

Described herein are the FY 1998 results of measurement and study for introduction of the high-performance industrial furnaces. The NEDO's works for development of the high-performance industrial furnaces have been almost completed. The field tests are conducted to verify leveling and increasing temperature in the high-performance industrial furnaces. The data are collected in the existing and modified furnaces at the standard treating rate for each of the selected furnaces. The measured items are heat patterns of the works, temperature distributions within the furnace, heat balances in the combustion furnace, waste heat at the regenerative heat recovery unit, and exhaust gas components. The investigated items are names, materials, shapes, weights and quantities of the works; charging/discharging temperature; heating time; temperature in each furnace; consumption, types and heating values of the fuels used; air/fuel ratios; presence or absence of recuperator and its conditions when adopted; air temperature upstream and downstream of the heat accumulator, and exhaust gas temperature and components; temperature of the heat accumulator's external walls; cooling water rates, and inlet/outlet temperature, surface temperature of the furnaces' external walls; and furnace dimensions and structures. The measurements are done by thermocouples for various types of temperature, and O{sub 2}, CO2, CO, NOx meters and other analyzers for the components. The data are collected on a continuous basis. (NEDO)

Handling of corn stover bales for combustion in small and large furnaces

Energy Technology Data Exchange (ETDEWEB)

Morissette, R.; Savoie, P.; Villeneuve, J. [Agriculture and Agri-Food Canada, Quebec City, PQ (Canada)

2010-07-01

This paper reported on a study in which dry corn stover was baled and burned in 2 furnaces in the province of Quebec. Small and large rectangular bale formats were considered for direct combustion. The first combustion unit was a small 500,000 BTU/h dual chamber log wood furnace located at a hay growing farm in Neuville, Quebec. The heat was initially transferred to a hot water pipe system and then transferred to a hot air exchanger to dry hay bales. The small stover bales were placed directly into the combustion furnace. The low density of the bales compared to log wood, required filling up to 8 times more frequently. Stover bales produced an average of 6.4 per cent ash on a DM basis and required an automated system for ash removal. Combustion gas contained levels of particulate matter greater than 1417 mg/m{sup 3}, which is more than the local acceptable maximum of 600 mg/m{sup 3} for combustion furnaces. The second combustion unit was a high capacity 12.5 million BTU/h single chamber furnace located in Saint-Philippe-de-neri, Quebec. It was used to generate steam for a feed pellet mill. Large corn stover bales were broken up and fed on a conveyor and through a screw auger to the furnace. The stover was light compared to the wood chips used in this furnace. For mechanical reasons, the stover could not be fed continuously to the furnace.

Coke battery with 51-m{sup 3} furnace chambers and lateral supply of mixed gas

Energy Technology Data Exchange (ETDEWEB)

V.I. Rudyka; N.Y. Chebotarev; O.N. Surenskii; V.V. Derevich [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

2009-07-15

The basic approaches employed in the construction of coke battery 11A at OAO Magnitogorskii Metallurgicheskii Kombinat are outlined. This battery includes 51.0-m{sup 3} furnaces and a dust-free coke-supply system designed by Giprokoks with lateral gas supply; it is heated exclusively by low-calorific mixed gas consisting of blast-furnace gas with added coke-oven gas. The 82 furnaces in the coke battery are divided into two blocks of 41. The gross coke output of the battery (6% moisture content) is 1140000 t/yr.

Studying and improving blast furnace cast iron quality

Directory of Open Access Journals (Sweden)

Т. К. Balgabekov

2014-10-01

Full Text Available In the article there are presented the results of studies to improve the quality of blast furnace cast iron. It was established that using fire clay suspension for increasing the mould covering heat conductivity improves significantly pig iron salable condition and filtration refining method decreases iron contamination by nonmetallic inclusions by 50 – 70 %.

Efficient use of power in electric arc furnaces

Energy Technology Data Exchange (ETDEWEB)

Freeman, E R; Medley, J E

1978-02-01

The maximum transfer of electric energy to the metal in an arc furnace depends on the length of arc and the impedance of the electrical supply system from the generators to the arc itself. The use of directly-reduced sponge iron by continuous feeding results in long periods of flat-bath operation, when it is particularly important to keep a short high-current arc to get the heat into the metal rather than to the refractories, which would suffer excessive wear. By reference to a 125 ton furnace, a method of assessing the optimum operating currents and power factors and the effects of differing power-supply systems is illustrated. The importance of a low-impedance power system is illustrated, and the possibility of being unable to use the maximum furnace power without excessive refractory wear is noted. The particular problems of connecting arc-furnace loads to electrical supply systems are reviewed, and consideration is given to the problem of voltage flicker. The use of compensators is discussed with reference to existing installations, in which strong supplies from the supply-authority system are not economically available. The furnace operating characteristics, which indicate the optimum points of working, have to be checked on commissioning, and the test procedures are outlined. The optimum points for each type of charge and steel can be assessed only during their actual production. The importance of proper recording of relevant data is stressed, and reference is made to the use of computers and automatic power-input controllers.

Modeling of Thermochemical Behavior in an Industrial-Scale Rotary Hearth Furnace for Metallurgical Dust Recycling

Science.gov (United States)

Wu, Yu-Liang; Jiang, Ze-Yi; Zhang, Xin-Xin; Xue, Qing-Guo; Yu, Ai-Bing; Shen, Yan-Song

2017-10-01

Metallurgical dusts can be recycled through direct reduction in rotary hearth furnaces (RHFs) via addition into carbon-based composite pellets. While iron in the dust is recycled, several heavy and alkali metal elements harmful for blast furnace operation, including Zn, Pb, K, and Na, can also be separated and then recycled. However, there is a lack of understanding on thermochemical behavior related to direct reduction in an industrial-scale RHF, especially removal behavior of Zn, Pb, K, and Na, leading to technical issues in industrial practice. In this work, an integrated model of the direct reduction process in an industrial-scale RHF is described. The integrated model includes three mathematical submodels and one physical model, specifically, a three-dimensional (3-D) CFD model of gas flow and heat transfer in an RHF chamber, a one-dimensional (1-D) CFD model of direct reduction inside a pellet, an energy/mass equilibrium model, and a reduction physical experiment using a Si-Mo furnace. The model is validated by comparing the simulation results with measurements in terms of furnace temperature, furnace pressure, and pellet indexes. The model is then used for describing in-furnace phenomena and pellet behavior in terms of heat transfer, direct reduction, and removal of a range of heavy and alkali metal elements under industrial-scale RHF conditions. The results show that the furnace temperature in the preheating section should be kept at a higher level in an industrial-scale RHF compared with that in a pilot-scale RHF. The removal rates of heavy and alkali metal elements inside the composite pellet are all faster than iron metallization, specifically in the order of Pb, Zn, K, and Na.

Study on blast furnace cooling stave for various refractory linings based on numerical modeling

International Nuclear Information System (INIS)

Mohanty, T R; Sahoo, S K; Moharana, M K

2016-01-01

Cooling technology for refractory lining of blast furnace is very important for the metallurgical industry, because it can substantially increase output and operation life of furnaces. A three dimensional mathematical model for the temperature field of the blast furnace stave cooler with refractory lining has been developed and analyzed. The temperature and heat dissipated by stave cooler is examined by using the finite element method. The cast steel stave is studied and computational analysis is made to know the effect of the cooling water velocity, temperature, and the lining material on the maximum temperature of the stave hot surface. The refractory lining materials, which are used in this experiment, are high alumina bricks with different stave materials (copper, aluminum and cast iron). The obtained numerical calculations are compared with that obtained from experiments performed at Rourkela Steel Plant, Odisha taking a stave in belly zone having maximum heat load shows very good agreement. (paper)

Effect of heat treatment on the microstructure of Co-Cr-W alloy fabricated by laser additive manufacturing

Science.gov (United States)

Ren, Bo; Chen, Changjun; Zhang, Min

2018-04-01

Stellite 6 cobalt-based alloy powder was used to produce Co-Cr-W alloy using laser additive manufacturing technology, and then different heat treatment strategies were carried out on the deposited sample. The characteristics of microstructure under different heat treatment conditions were investigated using scanning electron microscopy with energy dispersive spectroscopy, transmission electron microscope, and x-ray diffraction. The results show that the as-deposited sample has few cracks or pores, and the microstructure is typical dendritic structure, and lamellar eutectic carbides are rich in Cr in interdendritic. The matrix mainly consists of γ phases and a few ɛ phases. Some γ phases transform into ɛ phases after 900°C/6 h aging treatment and lamellar eutectic carbides transform into blocky carbides presenting as a network, most of the carbides are rich in Cr and a few are rich in W. When heat treated at 1200°C/1 h followed by water cooling and then treated at 900°C/6 h followed by furnace cooling, it can be found that some γ phases transform into ɛ phases. The carbides transform into elliptical M23C6 carbides that are rich in Cr with the size of 1 to 3 μm and a part of W-rich carbides.

Zone modelling of the thermal performances of a large-scale bloom reheating furnace

International Nuclear Information System (INIS)

Tan, Chee-Keong; Jenkins, Joana; Ward, John; Broughton, Jonathan; Heeley, Andy

2013-01-01

This paper describes the development and comparison of a two- (2D) and three-dimensional (3D) mathematical models, based on the zone method of radiation analysis, to simulate the thermal performances of a large bloom reheating furnace. The modelling approach adopted in the current paper differs from previous work since it takes into account the net radiation interchanges between the top and bottom firing sections of the furnace and also allows for enthalpy exchange due to the flows of combustion products between these sections. The models were initially validated at two different furnace throughput rates using experimental and plant's model data supplied by Tata Steel. The results to-date demonstrated that the model predictions are in good agreement with measured heating profiles of the blooms encountered in the actual furnace. It was also found no significant differences between the predictions from the 2D and 3D models. Following the validation, the 2D model was then used to assess the impact of the furnace responses to changing throughput rate. It was found that the potential furnace response to changing throughput rate influences the settling time of the furnace to the next steady state operation. Overall the current work demonstrates the feasibility and practicality of zone modelling and its potential for incorporation into a model based furnace control system. - Highlights: ► 2D and 3D zone models of large-scale bloom reheating furnace. ► The models were validated with experimental and plant model data. ► Examine the transient furnace response to changing the furnace throughput rates. ► No significant differences found between the predictions from the 2D and 3D models.

Design of safety monitor system for operation sintering furnace ME-06

International Nuclear Information System (INIS)

Sugeng Rianto; Triarjo; Djoko Kisworo; Agus Sartono

2013-01-01

Design of safety monitoring system for safety operation of sinter furnace ME-06 has been done. Parameters monitored during this operation include: temperature, gas pressure, flow rate of gas, voltage and current furnace. For sintering furnace temperature system that monitored were the temperature of the furnace temperature, the temperature of the cooling water system inlet and outlet, temperature of flow hydrogen gas inlet and outlet. For pressure system and flow rate gas sinter furnace which monitored the pressure and flow rate of hydrogen gas inlet and outlet. The system also monitors current and voltage applied to the sinter furnace heating system. Monitor system hardware consists of: the system temperature sensor, pressure, rate and data acquisition systems. While software systems using the labview driver interface that connects the hard and software systems. Function test results during sintering operation for setting the temperature 1700 °C sintering temperature increases the ramp function by 250 °C/hour average measurements obtained when the sintering time 1707.016 °C with a standard deviation of 0.38 °C. The maximum temperature of the hydrogen gas temperature 35.4 °C. The maximum temperature of the cooling water system 27.4 °C. The maximum pressure of 1,911 bar Gas Inlet and outlet of 0,051 bar. Maximum inlet gas flow 12.996 L / min and outlet 14.086 L / min. (author)

Application of a glass furnace system to low-level radioactive and mixed waste disposal

International Nuclear Information System (INIS)

Klinger, L.; Armstrong, K.

1986-01-01

In 1981 Mound began a study to determine the feasibility of using an electrically heated glass furnace for the treatment of low-level radioactive wastes generated at commercial nuclear power facilities. Experiments were designed to determine: Whether the technology offered solutions to industry waste disposal problems, and if so; whether is could meet what were thought to be critical requirements for radioactive thermal waste processing. These requirements include: high quality combustion of organic constituents, capture and immobilization of radioactivity, integrity of final waste form, and cost effectiveness. To address these questions a variety of wastes typical of the types generated by nuclear power facilities, including not only standard trash but also wastes of high aqueous and/or inorganic content, were spiked with waste radioisotopes predominant in plant wastes and processed in the glass furnace. The results of this study indicate that the unit is capable of fully meeting the addressed needs of the nuclear industry for power plant waste processing

Loss on Ignition Furnace Acceptance and Operability Test Procedure

International Nuclear Information System (INIS)

JOHNSTON, D.C.

2000-01-01

The purpose of this Acceptance Test Procedure and Operability Test Procedure (ATP/OTP)is to verify the operability of newly installed Loss on Ignition (LOI) equipment, including a model 1608FL CMTM Furnace, a dessicator, and balance. The operability of the furnace will be verified. The arrangement of the equipment placed in Glovebox 157-3/4 to perform LOI testing on samples supplied from the Thermal Stabilization line will be verified. In addition to verifying proper operation of the furnace, this ATP/OTP will also verify the air flow through the filters, verify a damper setting to establish and maintain the required differential pressure between the glovebox and the room pressure, and test the integrity of the newly installed HEPA filter. In order to provide objective evidence of proper performance of the furnace, the furnace must heat 15 crucibles, mounted on a crucible rack, to 1000 C, according to a program entered into the furnace controller located outside the glovebox. The glovebox differential pressure will be set to provide the 0.5 to 2.0 inches of water (gauge) negative pressure inside the glovebox with an expected airflow of 100 to 125 cubic feet per minute (cfm) through the inlet filter. The glovebox inlet G1 filter will be flow tested to ensure the integrity of the filter connections and the efficiency of the filter medium. The newly installed windows and glovebox extension, as well as all disturbed joints, will be sonically tested via ultra probe to verify no leaks are present. The procedure for DOS testing of the filter is found in Appendix A

Metallurgy of mercury in Almaden: from aludel furnaces until Pacific furnaces

International Nuclear Information System (INIS)

Tejero-Manzanares, J.; Garrido Saenz, I.; Mata Cabrera, F.; Rubio Mesas, M. L.

2014-01-01

This paper shows the different types of furnaces for roasting cinnabar, used in the metallurgy of quicksilver over the centuries of exploitation of the Almaden Mines (Spain). Some of these techniques are part of our industrial heritage. They have contributed to name UNESCO World Heritage Site the vast technological legacy of these mines recently. This research contributes to close the long way of metallurgical activity from aludel furnaces until Pacif furnaces, first and lasted technology to produce on an industrial scale. It is delved into the most relevant aspects having to do with the type, evolution and number of furnaces existing on each of the periods. (Author)

Automated information system for analysis and prediction of production situations in blast furnace plant

Science.gov (United States)

Lavrov, V. V.; Spirin, N. A.

2016-09-01

Advances in modern science and technology are inherently connected with the development, implementation, and widespread use of computer systems based on mathematical modeling. Algorithms and computer systems are gaining practical significance solving a range of process tasks in metallurgy of MES-level (Manufacturing Execution Systems - systems controlling industrial process) of modern automated information systems at the largest iron and steel enterprises in Russia. This fact determines the necessity to develop information-modeling systems based on mathematical models that will take into account the physics of the process, the basics of heat and mass exchange, the laws of energy conservation, and also the peculiarities of the impact of technological and standard characteristics of raw materials on the manufacturing process data. Special attention in this set of operations for metallurgic production is devoted to blast-furnace production, as it consumes the greatest amount of energy, up to 50% of the fuel used in ferrous metallurgy. The paper deals with the requirements, structure and architecture of BF Process Engineer's Automated Workstation (AWS), a computer decision support system of MES Level implemented in the ICS of the Blast Furnace Plant at Magnitogorsk Iron and Steel Works. It presents a brief description of main model subsystems as well as assumptions made in the process of mathematical modelling. Application of the developed system allows the engineering and process staff to analyze online production situations in the blast furnace plant, to solve a number of process tasks related to control of heat, gas dynamics and slag conditions of blast-furnace smelting as well as to calculate the optimal composition of blast-furnace slag, which eventually results in increasing technical and economic performance of blast-furnace production.

Recycling of blast furnace sludge by briquetting with starch binder: Waste gas from thermal treatment utilizable as a fuel.

Science.gov (United States)

Drobíková, Klára; Plachá, Daniela; Motyka, Oldřich; Gabor, Roman; Kutláková, Kateřina Mamulová; Vallová, Silvie; Seidlerová, Jana

2016-02-01

Steel plants generate significant amounts of wastes such as sludge, slag, and dust. Blast furnace sludge is a fine-grained waste characterized as hazardous and affecting the environment negatively. Briquetting is one of the possible ways of recycling of this waste while the formed briquettes serve as a feed material to the blast furnace. Several binders, both organic and inorganic, had been assessed, however, only the solid product had been analysed. The aim of this study was to assess the possibilities of briquetting using commonly available laundry starch as a binder while evaluating the possible utilization of the waste gas originating from the thermal treatment of the briquettes. Briquettes (100g) were formed with the admixture of starch (UNIPRET) and their mechanical properties were analysed. Consequently, they were subjected to thermal treatment of 900, 1000 and 1100°C with retention period of 40min during which was the waste gas collected and its content analysed using gas chromatography. Dependency of the concentration of the compounds forming the waste gas on the temperature used was determined using Principal component analysis (PCA) and correlation matrix. Starch was found to be a very good binder and reduction agent, it was confirmed that metallic iron was formed during the thermal treatment. Approximately 20l of waste gas was obtained from the treatment of one briquette; main compounds were methane and hydrogen rendering the waste gas utilizable as a fuel while the greatest yield was during the lowest temperatures. Preparation of blast furnace sludge briquettes using starch as a binder and their thermal treatment represents a suitable method for recycling of this type of metallurgical waste. Moreover, the composition of the resulting gas is favourable for its use as a fuel. Copyright © 2015 Elsevier Ltd. All rights reserved.

Determination of the annealing for AISI430 steel in a continous furnace

International Nuclear Information System (INIS)

Pinto, A.H.; Diab Junior, A.

1984-01-01

It's discussed a mathematical model, which represents the heating of a steel piece inside a continuous annealing furnace. It's described the experimental technique used to obtain good annealing conditions for a required quality. (Author) [pt

Electric melting furnace of solidifying radioactive waste by utilizing magnetic field and melting method

International Nuclear Information System (INIS)

Igarashi, Hiroshi.

1990-01-01

An electric melting furnace for solidification of radioactive wastes utilizing magnetic fields in accordance with the present invention comprises a plurality of electrodes supplying AC current to molten glass in a glass melting furnace and a plurality of magnetic poles for generating AC magnetic fields. Interactions between the current and the magnetic field, generated forces in the identical direction in view of time in the molten glass. That is, forces for promoting the flow of molten glass in the melting furnace are resulted due to the Fleming's left-hand rule. As a result, the following effects can be obtained. (1) The amount of heat ransferred from the molten glass to the starting material layer on the molten surface is increased to improve the melting performance. (2) For an identical melting performance, the size and the weight of the melting furnace can be reduced to decrease the amount of secondary wastes when the apparatus-life is exhausted. (3) Bottom deposits can be suppressed and prevented from settling and depositing to the reactor bottom by the promoted flow in the layer. (4) Further, the size of auxiliary electrodes for directly supplying electric current to heat the molten glass near the reactor bottom can be decreased. (I.S.)

Thermal cracking of recycled hydrocarbon gas-mixtures for re-pyrolysis: Operational analysis of some industrial furnaces

Energy Technology Data Exchange (ETDEWEB)

Gal, T. [MOL PETCHEM Division, Tisza Chemical Works Co. Ltd. (TVK), P.O. Box 20, H-3581 Tiszaujvaros (Hungary); Lakatos, B.G. [Department of Process Engineering, University of Pannonia, P.O. Box 158, H-8200 Veszprem (Hungary)

2008-02-15

Thermal decomposition process of recycled hydrocarbon gas-mixtures in industrial furnaces is analyzed by computer simulation. The detailed kinetic and mathematical model developed was validated by using the process control laboratory cracked gas analysis of an industrially operated furnace. The effects of feed compositions and operational conditions are examined to select the favorable operating parameters and to achieve the possibly highest online operation period of the furnace. The effect of deposited coke on the lifetime of radiant coils is examined by a heat-transfer model. The simulation study confirmed that temporal variations of the feedstock composition could be harmonized well with the operating parameters of furnaces with the purpose of achieving maximum effectiveness. (author)

A CFD study on the dust behaviour in a metallurgical waste-heat boiler

Energy Technology Data Exchange (ETDEWEB)

Yongxiang, Yang; Jokilaakso, A [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Materials Processing and Powder Metallurgy

1998-12-31

A waste-heat boiler forms an essential part for the treatment of high temperature flue-gases in most metallurgical processes. Flue-dust carried by the furnace off-gas has to be captured efficiently in the waste-heat boilers before entering the downstream gas purification equipment. Flue dust may accumulate and foul on the heat transfer surfaces such as tube-walls, narrow conjunctions between the boiler and the furnace uptake, and thus may cause smelter shutdown, and interrupt the production. A commercial CFD package is used as the major tool on modelling the dust flow and settling in the waste-heat boiler of an industrial copper flash smelter. In the presentation, dust settling behaviour is illustrated for a wide range of particle sizes, and dust capture efficiency in the radiation section of the boiler for different particle sizes has been shown with the transient simulation. The simulation aims at providing detailed information of dust behaviour in the waste-heat boiler in sulphide smelting. (author) 11 refs.

A CFD study on the dust behaviour in a metallurgical waste-heat boiler

Energy Technology Data Exchange (ETDEWEB)

Yang Yongxiang; Jokilaakso, A. [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Materials Processing and Powder Metallurgy

1997-12-31

A waste-heat boiler forms an essential part for the treatment of high temperature flue-gases in most metallurgical processes. Flue-dust carried by the furnace off-gas has to be captured efficiently in the waste-heat boilers before entering the downstream gas purification equipment. Flue dust may accumulate and foul on the heat transfer surfaces such as tube-walls, narrow conjunctions between the boiler and the furnace uptake, and thus may cause smelter shutdown, and interrupt the production. A commercial CFD package is used as the major tool on modelling the dust flow and settling in the waste-heat boiler of an industrial copper flash smelter. In the presentation, dust settling behaviour is illustrated for a wide range of particle sizes, and dust capture efficiency in the radiation section of the boiler for different particle sizes has been shown with the transient simulation. The simulation aims at providing detailed information of dust behaviour in the waste-heat boiler in sulphide smelting. (author) 11 refs.

Modelling of nitrogen oxides distribution in the hearth of gas-fired industrial furnace

Science.gov (United States)

Zhubrin, S.; Glazov, V.; Guzhov, S.

2017-11-01

A model is proposed for calculating the formation and transportation of nitrogen oxides in the combustion chamber of an industrial furnace heated by gaseous fuels burning. The calculations use a three-dimensional stationary description of turbulent flow and mixing of fuel and oxidizer flows in the presence of heat transfer, mass transfer, and momentum between them transfer. Simulation of the spatial pattern of nitrogen oxides formation in the working space of the furnace is performed in the programming and computing suite SCAN. It is shown that the temperature non-uniformity over the hearth surface is not too pronounced due to the organization of the inclined flow inlet in the direction of the hearth, which is a desirable feature of the furnace operation. The highest concentration of combustion products is observed in the zone of maximum temperatures. In addition, the existence of two zones of the highest generation of oxides has been determined. The first zone is located approximately in the center of the hearth, and the second is located on the far external surface of the furnace. The possibility of using the developed model in the SCAN complex for carrying out parametric studies and engineering calculations, as well as for modification in the direction of adjusting and adapting the model to the regime-constructive features of specific energy technological devices, is noted.

Heat treatment of Ti6Al4V produced by Selective Laser Melting: Microstructure and mechanical properties

International Nuclear Information System (INIS)

Vrancken, Bey; Thijs, Lore; Kruth, Jean-Pierre; Van Humbeeck, Jan

2012-01-01

Highlights: ► Responses of SLM-produced and wrought Ti6Al4V to heat treatment are compared. ► Temperature is found to be the controlling parameter for treatments in the α + β range. ► Ductility could be improved by a factor of 85%, from 7.27% to 13.59%. ► An optimal heat treatment for SLM produced Ti6Al4V is proposed. - Abstract: The present work shows that optimization of mechanical properties via heat treatment of parts produced by Selective Laser Melting (SLM) is profoundly different compared to conventionally processed Ti6Al4V. In order to obtain optimal mechanical properties, specific treatments are necessary due to the specific microstructure resulting from the SLM process. SLM is an additive manufacturing technique through which components are built by selectively melting powder layers with a focused laser beam. The process is characterized by short laser-powder interaction times and localized high heat input, which leads to steep thermal gradients, rapid solidification and fast cooling. In this research, the effect of several heat treatments on the microstructure and mechanical properties of Ti6Al4V processed by SLM is studied. A comparison is made with the effect of these treatments on hot forged and subsequently mill annealed Ti6Al4V with an original equiaxed microstructure. For SLM produced parts, the original martensite α′ phase is converted to a lamellar mixture of α and β for heat treating temperatures below the β-transus (995 °C), but features of the original microstructure are maintained. Treated above the β-transus, extensive grain growth occurs and large β grains are formed which transform to lamellar α + β upon cooling. Post treating at 850 °C for 2 h, followed by furnace cooling increased the ductility of SLM parts to 12.84 ± 1.36%, compared to 7.36 ± 1.32% for as-built parts.

16 CFR Appendix G2 to Part 305 - Furnaces-Electric

Science.gov (United States)

2010-01-01

... 16 Commercial Practices 1 2010-01-01 2010-01-01 false Furnaces-Electric G2 Appendix G2 to Part 305 Commercial Practices FEDERAL TRADE COMMISSION REGULATIONS UNDER SPECIFIC ACTS OF CONGRESS RULE CONCERNING... Part 305—Furnaces—Electric Manufacturer's rated heating capacities (Btu's/hr.) Range of annual fuel...

16 CFR Appendix G3 to Part 305 - Furnaces-Oil

Science.gov (United States)

2010-01-01

... 16 Commercial Practices 1 2010-01-01 2010-01-01 false Furnaces-Oil G3 Appendix G3 to Part 305 Commercial Practices FEDERAL TRADE COMMISSION REGULATIONS UNDER SPECIFIC ACTS OF CONGRESS RULE CONCERNING... Part 305—Furnaces—Oil Manufacturer's rated heating capacities (Btu's/hr.) Range of annual fuel...

High field Q slope and the baking effect: Review of recent experimental results and new data on Nb heat treatments

Directory of Open Access Journals (Sweden)

G. Ciovati

2010-02-01

Full Text Available The performance of superconducting radio-frequency (SRF cavities made of bulk Nb at high fields (peak surface magnetic field greater than about 90 mT is characterized by exponentially increasing rf losses (high-field Q slope, in the absence of field emission, which are often mitigated by low-temperature (100–140°C, 12–48 h baking. In this contribution, recent experimental results and phenomenological models to explain this effect will be briefly reviewed. New experimental results on the high-field Q slope will be presented for cavities that had been heat treated in a vacuum furnace at high temperature without subsequent chemical etching. These studies are aimed at understanding the role of hydrogen on the high-field Q slope and at the passivation of the Nb surface during heat treatment. Improvement of the cavity performances, particularly of the cavities’ quality factor, have been obtained following the high-temperature heat treatments, while secondary ion mass spectroscopy surface analysis measurements on Nb samples treated with the cavities revealed significantly lower hydrogen concentration than for samples that followed standard cavity treatments.

Lance for fuel and oxygen injection into smelting or refining furnace

Science.gov (United States)

Schlichting, Mark R.

1994-01-01

A furnace 10 for smelting iron ore and/or refining molten iron 20 is equipped with an overhead pneumatic lance 40, through which a center stream of particulate coal 53 is ejected at high velocity into a slag layer 30. An annular stream of nitrogen or argon 51 enshrouds the coal stream. Oxygen 52 is simultaneously ejected in an annular stream encircling the inert gas stream 51. The interposition of the inert gas stream between the coal and oxygen streams prevents the volatile matter in the coal from combusting before it reaches the slag layer. Heat of combustion is thus more efficiently delivered to the slag, where it is needed to sustain the desired reactions occurring there. A second stream of lower velocity oxygen can be delivered through an outermost annulus 84 to react with carbon monoxide gas rising from slag layer 30, thereby adding still more heat to the furnace.

Thermal valorisation of automobile shredder residue: injection in blast furnace.

Science.gov (United States)

Mirabile, Daphne; Pistelli, Maria Ilaria; Marchesini, Marina; Falciani, Roberta; Chiappelli, Lisa

2002-01-01

Wastes with residual heating value, according to the trend of the world legislation, could be thermally reused. The present study is conducted to verify the possibility of thermal valorisation of a waste, denominated fluff, by injection in blast furnace. The fluff, arising from the automobile shredder operations, is a waste characterised by a high organic matrix and is potentially dangerous due to the heavy metals, oils filter and halogenated plastics content. The first step of the work is the chemical, physical and toxicological characterisation of this material. Then the fluff injection in a blast furnace tuyere is theoretically analysed with a mathematical model. Finally, experimental trials are conducted in a pilot plant, simulating the most important part of the blast furnace: the raceway, in order to analyse process and industrial aspects. In view of an industrial application a first economical evaluation is carried out on the basis of model and experimental results.

Automation of heating system with heat pump

OpenAIRE

Ferdin, Gašper

2016-01-01

Because of high prices of energy, we are upgrading our heating systems with newer, more fuel efficient heating devices. Each new device has its own control system, which operates independently from other devices in a heating system. With a relatively low investment costs in automation, we can group devices in one central control system and increase the energy efficiency of a heating system. In this project, we show how to connect an oil furnace, a sanitary heat pump, solar panels and a heat p...

Biomass furnace: projection and construction

Energy Technology Data Exchange (ETDEWEB)

Melo, Fernanda Augusta de Oliveira; Silva, Juarez Sousa e; Silva, Denise de Freitas; Sampaio, Cristiane Pires; Nascimento Junior, Jose Henrique do [Universidade Federal de Vicosa (DEA/UFV), MG (Brazil). Dept. de Engenharia Agricola

2008-07-01

Of all the ways to convert biomass into thermal energy, direct combustion is the oldest. The thermal-chemical technologies of biomass conversion such as pyrolysis and gasification, are currently not the most important alternatives; combustion is responsible for 97% of the bio-energy produced in the world (Demirbas, 2003). For this work, a small furnace was designed and constructed to use biomass as its main source of fuel, and the combustion chamber was coupled with a helical transporter which linked to the secondary fuel reservoir to continually feed the combustion chamber with fine particles of agro-industrial residues. The design of the stove proved to be technically viable beginning with the balance of mass and energy for the air heating system. The proposed heat generator was easily constructed as it made use of simple and easily acquired materials, demanding no specialized labor. (author)

Increase of efficiency of plant materials heat treatment in tubular reactors

Directory of Open Access Journals (Sweden)

A. V. Golubkovich

2016-01-01

Full Text Available In agriculture products of pyrolysis of plant materials in the form of waste of the main production can be applied as a source of heat and electric power. Besides, their use prevents ecological pollution of the soil and the atmosphere. Pyrolysis plants can be used for work with tubular reactors anywhere. Due to them farmers can dry grain, using waste heat of diesel generators, heatgenerators, boiler plants and receiving thus gaseous products, liquid and firm fractions. A technology based on cyclic and continuous plant mass movement by a piston in a pipe from a loading site to a place of unloading of a firm phase consistently through cameras of drying, pyrolysis, condensation of gaseous products. Exhaust furnace gases with a temperature up to 600 degrees Celsius are given countercurrent material movement from a power equipment. The gaseous, liquid and firm products from the pyrolysis camera are used for heat and electric power generation. Calculation of parameters of subdrying and pyrolysis cameras is necessary for effective and steady operation of the tubular reactor. The authors determined the speed of raw materials movement, and also duration of drying and pyrolysis in working chambers. An analysis of a simplified mathematical model of process was confirmed with results of experiments. Models of heat treatment of wet plant materials in tubular reactors are worked out on a basis of equality of speeds of material movement in the reactor and distribution of a temperature front in material on radius. The authors defined estimated characteristic for determination of tubular reactor productivity and size of heat, required for drying and pyrolysis.

A new method for manufacturing ICEM form coke and its coking in slanted furnaces. Part II. Obtaining ICEM form coke in slanted furnaces

Energy Technology Data Exchange (ETDEWEB)

Barbu, I; Coposescu, V; Kost, J; Manolescu, A; Michailidis, N; Solceriu, R; Stoicoi, A

1978-01-01

An engineering scheme of the process is given, together with the characteristics of the chamber furnaces with an inclined hearth and the quality of the coke obtained in the industrial assembly at a gas factory. The assembly consists of 56 chamber furnaces with a volume up to 10 cubic meters. The height of the chambers is 4000 mm on one side and 4295 mm on the other with a length of 7500 mm and a width of 360-480 mm. The heating temperature is 1200/sup 0/, and the coking time is 22-24 hours. The annual production of the batteries for metallurgical coke is 90 thousand tons, and the average strength of the coke is M40-66.0; M10-15.51.

Microstructure Changes of ZrO{sub 2}/W/Mo Coating Layers on Graphite after Heat Treatment at 2100 ℃

Energy Technology Data Exchange (ETDEWEB)

Ahn, Gyu Baek; Choe, Kyeong Hwan; Cho, Gue Serb [Korea Institute of Industrial Technology, Incheon (Korea, Republic of); Kim, Sang Sub [Inha University, Incheon (Korea, Republic of)

2016-08-15

A tungsten coating was deposited onto a graphite substrate using the atmospheric plasma spraying (APS) technique. In order to increase the adhesion strength between the metallic tungsten(W) and graphite, a molybdenum (Mo) interlayer was pre-deposited onto the graphite surface by utilizing the APS technique. Also, after deposition of a APS-W coating, a zirconia (ZrO{sub 2}) was deposited onto the W coating layer. For the APS process, argon and helium were used as the plasma-forming gases, and argon was used as the shield gas to protect the plasma from oxidation. After the APS coating process, heat exposure treatment was performed at 2100 ℃ for 360 h within a sapphire single crystal-growing furnace in order to evaluate the thermal stability of the coatings. After heat treatment, the ZrO{sub 2}/W/Mo coating layers were bound with the graphite without any peeling off. The microvickers hardness of the APS-W coating layer was increased after heat treatment due to the formation of carbides. Also, carbide phases such as Mo{sub 2}C, WC, ZrC and Mo{sub 3}C{sub 2} were identified by XRD diffraction and EDS analysis, by analyzing the depths below the coating surface. It was considered that the Mo interlayer served as a good buffer layer between the APS-W coating and the graphite after the heat exposure treatment because the lattice structure of the molybdenum carbide was similar to that of the graphite.

Formation of the ZnFe2O4 phase in an electric arc furnace off-gas treatment system.

Science.gov (United States)

Suetens, T; Guo, M; Van Acker, K; Blanpain, B

2015-04-28

To better understand the phenomena of ZnFe2O4 spinel formation in electric arc furnace dust, the dust was characterized with particle size analysis, X-ray fluorescence (XRF), electron backscatter diffraction (EBSD), and electron probe micro-analysis (EPMA). Different ZnFe2O4 formation reaction extents were observed for iron oxide particles with different particle sizes. ZnO particles were present as both individual particles and aggregated on the surface of larger particles. Also, the slag particles found in the off-gas were shown not to react with the zinc vapor. After confirming the presence of a ZnFe2O4 formation reaction, the thermodynamic feasibility of in-process separation - a new electric arc furnace dust treatment technology - was reevaluated. The large air intake and the presence of iron oxide particles in the off-gas were included into the thermodynamic calculations. The formation of the stable ZnFe2O4 spinel phase was shown to be thermodynamically favorable in current electric arc furnace off-gas ducts conditions even before reaching the post combustion chamber. Copyright © 2015 Elsevier B.V. All rights reserved.

Comparison of a burning mass ceramics coating in laboratory furnace and instrustrial furnace

International Nuclear Information System (INIS)

Soares, R.A.L.; Castro, J.R. de S.

2012-01-01

This work intends to analyze the differences obtained in the technological properties of a ceramic coating after firing in two distinct environments, laboratory furnace and industrial furnace. For this, was characterized a ceramic mass used in the production of porous coating. The analyzes were performed chemical, mineralogical and thermal mass in that. The specimens were obtained by compacting and burned in the maximum temperature of 1140 deg C in two furnaces, laboratory and industrial. The technological tests were performed linear shrinkage, water absorption, bulk density and mechanical strength. The microstructure was evaluated by ray-X diffraction and scanning electron microscopy. The results showed that both furnaces provided significant differences in analyzed specimens, such as increased strength and low water absorption in the fired samples in a laboratory furnace, for example. (author)

78 FR 19606 - Energy Conservation Program for Consumer Products: Test Procedures for Residential Furnace Fans

Science.gov (United States)

2013-04-02

... difference between a modular blower and electric furnace is the presence of an electric resistance heating kit. DOE is aware that some modular blower manufacturers offer electric resistance heating kits to be... air. Measurements should be taken at nominal voltage and no voltage adjustments should be allowed. FER...

A numerical model including PID control of a multizone crystal growth furnace

Science.gov (United States)

Panzarella, Charles H.; Kassemi, Mohammad

1992-01-01

This paper presents a 2D axisymmetric combined conduction and radiation model of a multizone crystal growth furnace. The model is based on a programmable multizone furnace (PMZF) designed and built at NASA Lewis Research Center for growing high quality semiconductor crystals. A novel feature of this model is a control algorithm which automatically adjusts the power in any number of independently controlled heaters to establish the desired crystal temperatures in the furnace model. The control algorithm eliminates the need for numerous trial and error runs previously required to obtain the same results. The finite element code, FIDAP, used to develop the furnace model, was modified to directly incorporate the control algorithm. This algorithm, which presently uses PID control, and the associated heat transfer model are briefly discussed. Together, they have been used to predict the heater power distributions for a variety of furnace configurations and desired temperature profiles. Examples are included to demonstrate the effectiveness of the PID controlled model in establishing isothermal, Bridgman, and other complicated temperature profies in the sample. Finally, an example is given to show how the algorithm can be used to change the desired profile with time according to a prescribed temperature-time evolution.

Model Predictive Control of the Exit Part Temperature for an Austenitization Furnace

Directory of Open Access Journals (Sweden)

Hari S. Ganesh

2016-12-01

Full Text Available Quench hardening is the process of strengthening and hardening ferrous metals and alloys by heating the material to a specific temperature to form austenite (austenitization, followed by rapid cooling (quenching in water, brine or oil to introduce a hardened phase called martensite. The material is then often tempered to increase toughness, as it may decrease from the quench hardening process. The austenitization process is highly energy-intensive and many of the industrial austenitization furnaces were built and equipped prior to the advent of advanced control strategies and thus use large, sub-optimal amounts of energy. The model computes the energy usage of the furnace and the part temperature profile as a function of time and position within the furnace under temperature feedback control. In this paper, the aforementioned model is used to simulate the furnace for a batch of forty parts under heuristic temperature set points suggested by the operators of the plant. A model predictive control (MPC system is then developed and deployed to control the the part temperature at the furnace exit thereby preventing the parts from overheating. An energy efficiency gain of 5.3 % was obtained under model predictive control compared to operation under heuristic temperature set points tracked by a regulatory control layer.

Development of synthetic graphite resistive elements for sintering furnace

International Nuclear Information System (INIS)

Otani, C.; Rezende, Mirabel C.; Polidoro, H.A.; Otani, S.

1987-01-01

The synthetic graphites have been produced using lignin coke, natural graphite and phenolic resin. The bulk density, porosity, flexural strength and eletrical resistivity measurements have been performed on specimens at about 2400 0 C. The performance of these materials, as heating elements, was evaluated in a sintering furnace prototype. This paper reports the fabrication process and the experimental results. (Author) [pt

Electric Arc Furnace Modeling with Artificial Neural Networks and Arc Length with Variable Voltage Gradient

Directory of Open Access Journals (Sweden)

Raul Garcia-Segura

2017-09-01

Full Text Available Electric arc furnaces (EAFs contribute to almost one third of the global steel production. Arc furnaces use a large amount of electrical energy to process scrap or reduced iron and are relevant to study because small improvements in their efficiency account for significant energy savings. Optimal controllers need to be designed and proposed to enhance both process performance and energy consumption. Due to the random and chaotic nature of the electric arcs, neural networks and other soft computing techniques have been used for modeling EAFs. This study proposes a methodology for modeling EAFs that considers the time varying arc length as a relevant input parameter to the arc furnace model. Based on actual voltages and current measurements taken from an arc furnace, it was possible to estimate an arc length suitable for modeling the arc furnace using neural networks. The obtained results show that the model reproduces not only the stable arc conditions but also the unstable arc conditions, which are difficult to identify in a real heat process. The presented model can be applied for the development and testing of control systems to improve furnace energy efficiency and productivity.

Micro segregation and homogenization treatments of uranium-niobium alloys (U-Nb)

International Nuclear Information System (INIS)

Leal, Jose Fernando

1988-01-01

In the following sections micro segregation results in 0-3,6 wt% Nb and U-6,1 wt% Nb alloys casted in no consumable electrode arc furnace are presented. The micro segregation is studied qualitatively by optical microscopy and quantitatively by electron microprobe. The degree of homogenization has been measured after 800 and 850 deg C heat treatments in tubular resistive furnace. The microstructures after heat treatments are quantitatively analysed to check effects on the casting structures, mainly the variations in solute along the dendrite arm spacing. Some solidification phenomena are then discussed on reference to theoretical models of dendritic solidification , including microstructure and micro segregation. The experimental results are compared to theoretical on basis of initial and residual micro segregation after homogenization treatments. The times required for homogenization of the alloys are also discussed in function of the micro segregation from casting structures and the temperatures of the treatments. (author)

Insights into the chemistry of the Claus reaction furnace and waste heat boiler

International Nuclear Information System (INIS)

Clark, P.D.; Dowling, N.I.; Huang, M.

1997-01-01

Methods to deal with the unwanted by-product of acid-gas combustion in the Claus reaction furnace were presented. The by-product, carbon disulfide (CS 2 ), is disturbing because if it is not converted to H 2 S in the first catalytic converter, it will appear as a sulfur emission in the tail gas of plants not using reductive clean-up technology. To address this issue, Claus catalysts have been designed specifically for CS 2 hydrolysis. Studies have been conducted to determine what type of hydrocarbons lead to CS 2 formation. It was concluded that all hydrocarbons result in CS 2 production, but that benzene is particularly difficult. Data for a wide range of acid gas compositions and contaminant hydrocarbons at different process conditions was presented. Methods to destroy CS 2 in the furnace were also identified

Development and Demonstration of a High Efficiency, Rapid Heating, Low NOx Alternative to Conventional Heating of Round Steel Shapes, Steel Substrate (Strip) and Coil Box Transfer Bars

Energy Technology Data Exchange (ETDEWEB)

Kurek, Harry; Wagner, John

2010-01-25

Direct Flame Impingement involves the use of an array of very high-velocity flame jets impinging on a work piece to rapidly heat the work piece. The predominant mode of heat transfer is convection. Because of the locally high rate of heat transfer at the surface of the work piece, the refractory walls and exhaust gases of a DFI furnace are significantly cooler than in conventional radiant heating furnaces, resulting in high thermal efficiency and low NOx emissions. A DFI furnace is composed of a successive arrangement of heating modules through or by which the work piece is conveyed, and can be configured for square, round, flat, and curved metal shapes (e.g., billets, tubes, flat bars, and coiled bars) in single- or multi-stranded applications.

Comparison of Energy Consumption in the Classical (PID and Fuzzy Control of Foundry Resistance Furnace

Directory of Open Access Journals (Sweden)

Ziółkowskia E.

2012-09-01

Full Text Available Foundry resistance furnaces are thermal devices with a relatively large time delay in their response to a change in power parameters. Commonly used in automation classical PID controllers do not meet the requirements of high-quality control. Developed in recent years, fuzzy control theory is increasingly being used in various branches of economy and industry. Fuzzy controllers allow to introduce new developments in control systems of foundry furnaces as well. Correctly selected fuzzy controller can significantly reduce energy consumption in a controlled thermal process of heating equipment. The article presents a comparison of energy consumption by control system of foundry resistance furnace, equipped with either a PID controller or fuzzy controller optimally chosen.

Combustion of Solid Fuel in a Vortex Furnace with Counter-swirling Flows

Directory of Open Access Journals (Sweden)

Redko A.A.

2017-12-01

Full Text Available The results of computer simulation of the processes of incineration of low-grade solid fuel-pulverized peat with a moisture content of 40%, an ash content of 6% are given. It has been determined the fields of distribution of temperature, velocity of gases and particles in the volume and at the outlet from the furnace. The three-dimensional temperature distribution in the combustion chamber indicates high-temperature combustion of peat particles at temperatures above 1700°C with liquid ash removal in the lower part of the furnace. It has been determined that when the furnace is cooled, it is not ensured combustion of the fuel completely. The value of the swirling flow rate at the outlet from the furnace (up to 370 m/s ensures the efficiency of separation of fuel particles, reducing heat losses from mechanical underburning. It is determined that the concentration of oxygen is close to zero over the entire height of the furnace, at an outlet from the furnace the oxygen concentration is 5...6%, since oxygen is supplied with excess (αв=1,2. The results of a numerical study showed that the diameter of peat particles affects the process of their combustion: coke particles with an initial diameter of 25 mkm to 250 mkm burn out by 96%. With an increase in particle diameter up to 1000 mkm, the degree of burn-out of coke decreases, but at the same time their removal decreases. It is shown that the furnace ensures the completeness of combustion of peat particles of peat 99.8%, volatiles is 100%.

Fiscal 1976 Sunshine Project result report. Research on solar energy utilization systems (solar furnace); 1976 nendo taiyo energy riyo system chosa kenkyu seika hokokusho. Taiyoro

Energy Technology Data Exchange (ETDEWEB)

NONE

1977-03-01

For solar furnace, study was made on analysis of its use purpose, analysis of the profitability of large furnaces, safety, maintenance, solar radiation and construction site conditions. On production of fused refractories by solar furnace, in particular, giving attention on zircon sand and mullite, their fusion property was clarified, and their fine structure was obtained by rapid heating/cooling. On production of Si by solar furnace, in this fiscal year, in particular, study was made on the 1st step (production of coarse Si from silica rock) and 4th step (deposition of Si by decomposition of SiHCl{sub 3}). On study on high-temperature processing followed by chemical reaction, study was made on production of carborundum by solar furnace, its application to high-temperature gas reaction, and its application to heat storage by high-temperature chemical reaction. In addition, for large solar furnace, study was made on its maintenance, safety, pollution problem, and construction site condition based on estimation of direct solar radiation profile maps. Inlands of Tokai, Kii-Hanto and Seto-Naikai districts were confirmed to be suitable for solar furnaces. (NEDO)

Glass Furnace Project, October 1982-March 1983

International Nuclear Information System (INIS)

Armstrong, K.M.; Klingler, L.M.

1983-01-01

In the Glass Furnace Project currently under way at Mound, a treatment technology for low-level radioactive waste is being evaluated that will combine volume reduction and immobilization in one step. Initial work focused on demonstrating the ability of the furnace to efficiently incinerate nonradioactive, simulated power-plant waste and on determining the adequacy of immobilization in a soda-lime silica matrix. Further evaluation of the system will involve a demonstration of the combustion and containment of radioactive waste. In preparation for this next phase of the program, preliminary investigation and design work were conducted during the past six months. 5 figures, 1 table

Economics of Condensing Gas Furnaces and Water Heaters Potential in Residential Single Family Homes

OpenAIRE

Lekov, Alex

2010-01-01

Residential space and water heating accounts for over 90percent of total residential primary gas consumption in the United States. Condensing space and water heating equipment are 10-30percent more energy-efficient than conventional space and water heating. Currently, condensing gas furnaces represent 40 percent of shipments and are common in the Northern U.S. market. Meanwhile, manufacturers are planning to develop condensing gas storage water heaters to qualify for Energy Star? certificati...

Economics of residential gas furnaces and water heaters in United States new construction market

OpenAIRE

Lekov, Alex B.

2009-01-01

New single-family home construction represents a significant and important market for the introduction of energy-efficient gas-fired space heating and water-heating equipment. In the new construction market, the choice of furnace and water-heater type is primarily driven by first cost considerations and the availability of power vent and condensing water heaters. Few analysis have been performed to assess the economic impacts of the different combinations of space and water-heating equipment....

Application of Waste Heat Recovery Energy Saving Technology in Reform of UHP-EAF

Science.gov (United States)

Zhao, J. H.; Zhang, S. X.; Yang, W.; Yu, T.

2017-08-01

The furnace waste heat of a company’s existing 4 × 100t ultra-high-power electric arc furnaces is not used and discharged directly of the situation has been unable to meet the national energy-saving emission reduction requirements, and also affected their own competitiveness and sustainable development. In order to make full use of the waste heat of the electric arc furnace, this paper presents an the energy-saving transformation program of using the new heat pipe boiler on the existing ultra-high-power electric arc furnaces for recovering the waste heat of flue gas. The results show that after the implementation of the project can save energy equivalent to 42,349 tons of standard coal. The flue gas waste heat is fully utilized and dust emission concentration is accorded with the standard of Chinese invironmental protection, which have achieved good results.

Research on suitable heating conditions during local PWHT. Pt. 1. Influence of heating conditions on temperature distribution

International Nuclear Information System (INIS)

Tanaka, Jinkichi; Horii, Yukihiko; Sato, Masanobu; Murakawa, Hidekazu; Wang Jianhua

1999-01-01

To improve weld joint properties a heat treatment so called post weld heat treatment (PWHT) is often implemented for steel weldment. Generally, the PWHT is conducted in a furnace at a factory. But in site welds such as the girth joint of pipe, a local PWHT is applied using electric heater and so on. In the local PWHT steep temperature gradient occurs depending on the heating condition and it leads to rise of the thermal stress in addition to the welding residual stress. However, heating condition is not always defined the same in some standards. Therefore, suitable heat conditions for the local PWHT were studied supposing the power plant and so on experimentally and theoretically. Temperature distribution and thermal strains under different heating conditions were measured during the local PWHT using carbon steel pipes of 340 mm in diameter and 53 mm in wall thickness. The temperature gradient, thermal strain were also analyzed using Finite Element Method (FEM) as axis-symmetric model. Further, the influences of pipe size and heat transfer coefficient on the temperature distribution were analyzed and suitable heating source widths for various pipe sizes were proposed from the viewpoint of temperature distribution. (orig.)

A new multi-purpose furnace for the preparation of compounds, alloys and single crystals

International Nuclear Information System (INIS)

Spirlet, J.-C.; Wellum, R.

2004-01-01

A new modular multi-purpose furnace has been designed and the prototype constructed. This furnace was a development utilizing more than two decades of experience at the JRC establishment, Karlsruhe, to bring together the possibility of several techniques that normally require separate, expensive facilities. With this new modular device, different functions are provided by exchanging the head of the furnace while leaving the base as a permanent fixture. The processes can be carried out in high vacuum (10 -6 Pa) or in the presence of high-purity gases, e.g., argon. The modules developed allow the following processes to be carried out: Arc melting, levitation melting, resistance and radio-frequency heating in a crucible, single-crystal growth by various techniques, and electron-beam heating. The rationale behind the development was to produce a device capable of many functions but at an acceptable cost so as to make the various techniques available to a wide range of research and development institutes. A full description of the apparatus is given, outlining the range of the methods which can be applied to the production of high-purity advanced materials for research purposes

The movement of the burden in submerged-arc furnaces for the production of high-carbon ferromanganese

International Nuclear Information System (INIS)

Dyason, G.J.; See, J.B.

1978-01-01

The mechanism by which the burden moves in a submerged-arc furnace was investigated in two large industrial furnaces by the stimulus-response technique with a radiotracer of the radio-isotope 5 Fe as the stimulus. As this radio-isotope was suitable only for the measurement of residence-time distributions in the alloy phase, the analysis of the experiments was limited to that phase. The residence-time distributions obtained by the measurement of alloy samples obtained during tapping were analysed by various techniques. This analysis verified the existence of stagnant zones within the furnace, and showed that the movement of the burden through the furnace could not be described by either of the two idealized patterns of flow, i.e., plug flow or mixed flow. A composite model to describe the movement of the burden through the furnace was developed by consideration of the mechanism and position of heat generation within the furnace, the inner structure of the furnace, the general form of the measured residence-time distributions, and the mode of burden descent through the furnace. The composite model consisted of a dispersed plug-flow region in the upper regions of the furnace discharging into a constantly stirred tank reactor beneath the electrode tips. Non-linear regression analysis of the equations developed from the composite model permitted the selection of optimum values of model parameters to give computed curves that approximated to the residence-time distributions [af

29 CFR 1919.36 - Heat treatment.

Science.gov (United States)

2010-07-01

... 29 Labor 7 2010-07-01 2010-07-01 false Heat treatment. 1919.36 Section 1919.36 Labor Regulations...) GEAR CERTIFICATION Certification of Vessels: Tests and Proof Loads; Heat Treatment; Competent Persons § 1919.36 Heat treatment. (a) The annealing of wrought iron gear required by this part shall be...

49 CFR 179.500-6 - Heat treatment.

Science.gov (United States)

2010-10-01

... 49 Transportation 2 2010-10-01 2010-10-01 false Heat treatment. 179.500-6 Section 179.500-6...-6 Heat treatment. (a) Each necked-down tank shall be uniformly heat treated. Heat treatment shall... treatment of alternate steels shall be approved. All scale shall be removed from outside of tank to an...

29 CFR 1919.80 - Heat treatment.

Science.gov (United States)

2010-07-01

... 29 Labor 7 2010-07-01 2010-07-01 false Heat treatment. 1919.80 Section 1919.80 Labor Regulations...) GEAR CERTIFICATION Certification of Shore-Based Material Handling Devices § 1919.80 Heat treatment. (a) Wherever heat treatment of any loose gear is recommended by the manufacturer, it shall be carried out in...

Heat Transfer Analysis of Localized Heat-Treatment for Grade 91 Steel

Science.gov (United States)

Walker, Jacob D.

Many of the projects utilizing Grade 91 steel are large in scale, therefore it is necessary to assemble on site. The assembly of the major pieces requires welding in the assembly; this drastically changes the superior mechanical properties of Grade 91 steel that it was specifically developed for. Therefore, because of the adverse effects of welding on the mechanical properties of Grade 91, it is necessary to do a localized post weld heat treatment. As with most metallic materials grade 91 steel requires a very specific heat treatment process. This process includes a specific temperature and duration at that temperature to achieve the heat treatment desired. Extensive research has been done to determine the proper temperatures and duration to provide the proper microstructure for the superior mechanical properties that are inherent to Grade 91 steel. The welded sections are typically large structures that require local heat treatments and cannot be placed in an oven. The locations of these structures vary from indoors in a controlled environment to outdoors with unpredictable environments. These environments can be controlled somewhat, however in large part the surrounding conditions are unchangeable. Therefore, there is a need to develop methods to accurately apply the surrounding conditions and geometries to a theoretical model in order to provide the proper requirements for the local heat treatment procedure. Within this requirement is the requirement to define unknowns used in the heat transfer equations so that accurate models can be produced and accurate results predicted. This study investigates experimentally and numerically the heat transfer and temperature fields of Grade 91 piping in a local heat treatment. The objective of this thesis research is to determine all of the needed heat transfer coefficients. The appropriate heat transfer coefficients are determined through the inverse heat conduction method utilizing a ceramic heat blanket. This will be done

Influence of thermal charge preparation on coke comminution under blast-furnace operating conditions

Energy Technology Data Exchange (ETDEWEB)

Shkoller, M.B.; Dinel' t, V.M.; Korchuganova, G.S.; Petrov, V.B.

1983-01-01

An investigation is described for the study of structural breakdown of coke by thermochemical action of alkali and alkaline-earth metal vapors under blast furnace operating conditions. Bench-scale test facilities are described in which a pair of coke samples are exposed to the metal vapors then subjected to gasification. Structural strength tests were performed before and after each experiment. Coke samples were obtained in either moist or thermally prepared condition. The value of thermal charge preparation (heat treatment of the coal at 150/sup 0/C in a fluidized bed) was established, since it shifts the pore size distribution to the smaller size, thereby retarding adsorption of the metal vapors. 16 references, 4 figures, 2 tables.

How low can the low heating load density district heating be? Environmental aspects on low heating load density district heating of the present generation compared to a domestic oil burner; Hur vaermegles kan den vaermeglesa fjaerrvaermen vara? Miljoeaspekter paa vaermegles fjaerrvaerme med dagens teknik jaemfoerd med villaoljepanna

Energy Technology Data Exchange (ETDEWEB)

Froeling, Morgan [Chalmers Univ. of Technology, Goeteborg (Sweden). Dept. of Chemical Environmental Science

2005-07-01

In Sweden we can see an increase of district heating networks in residential areas with low heat density. For the customer the economy is normally the most important argument when deciding to choose district heating. For many customers, however, arguments regarding environmental friendliness are important complimentary arguments. When district heating systems are built with decreased heat density, the environmental impacts from use of district heating will increase, depending on such as increased need of pipes and increased heat losses from the distribution system. The purpose of this study is to investigate if there is a limit, a lowest heat density when it is not any longer beneficial to build district heating when district heating replaces local oil furnace heating. Life cycle inventory data for district heating distribution systems in areas with low heat density has been compared with the use of oil furnaces. The environmental impacts are categorized into Global Warming Potential, Acidification Potential, Eutrofication Potential and Use of Finite Resources. To enhance the assessment three single point indicators have also been used: EcoIndicator99, EPS and ExternE. The economics of using district heating in areas with low heat density has not been regarded in this study. A model comparing the space heating of a single family home with an oil furnace or with district heating has been created. The home has an annual heat need of 20 MWh. The district heating distribution network is characterized by its linear heat density. The linear heat density is a rough description of a district heating network, and thus also the results from the model will be general. Still it can give us a general idea of the environmental limit for district heating in areas with low heat density. An assessment of all results indicate that with the type of technology used at present it is not environmentally beneficial to use district heating with lower linear heat density than 0,2 MWh/m. At

Continuous denitration device using a microwave furnace

International Nuclear Information System (INIS)

Sato, Hajime

1982-04-01

A continuous denitration device is described that enables to obtain dried U or Pu dioxide or a mixture of these from a solution of uranyl or plutonium nitrate or a mixed solution of these by irradiation with microwaves. This device allows uranyl or plutonium nitrate to crystallize and the resulting crystals to be separated from the solution. A belt conveyer carries the crystals to a microwave heating furnace for denitration. Approximately 2.4 kg dried cake of U dioxide per hour is obtained [fr

Modeling and control of diffusion and low-pressure chemical vapor deposition furnaces

Science.gov (United States)

De Waard, H.; De Koning, W. L.

1990-03-01

In this paper a study is made of the heat transfer inside cylindrical resistance diffusion and low-pressure chemical vapor deposition furnaces, aimed at developing an improved temperature controller. A model of the thermal behavior is derived which also covers the important class of furnaces equipped with semitransparent quartz process tubes. The model takes into account the thermal behavior of the thermocouples. It is shown that currently used temperature controllers are highly inefficient for very large scale integration applications. Based on the model an alternative temperature controller of the linear-quadratic-Gaussian type is proposed which features direct wafer temperature control. Some simulation results are given.

In situ heat treatment process utilizing a closed loop heating system

Science.gov (United States)

Vinegar, Harold J.; Nguyen, Scott Vinh

2010-12-07

Systems and methods for an in situ heat treatment process that utilizes a circulation system to heat one or more treatment areas are described herein. The circulation system may use a heated liquid heat transfer fluid that passes through piping in the formation to transfer heat to the formation. In some embodiments, the piping may be positioned in at least two of the wellbores.

Repair of glass by sol-gel coating using either conventional or microwave heating

International Nuclear Information System (INIS)

Boonyapiwat, A.; Fathi, Z.; Folz, D.C.; Clark, D.E.

1993-01-01

A method of repairing glass is discussed. Microindentation was used to deliberately weaken the glass. Some samples were dip coated with silica sol. Effects of dipping the glass in copper nitrate solution also were studied. Heat treatments were conducted in either a conventional furnace or a microwave oven. Four-point bend testing was used to evaluate the merit of each process. Microwave hybrid heating had the same effect on the repair of uncoated glass as conventional heating. Coating the glass with sol resulted in higher strength of glass than heat treatment alone. Treating the glass with copper nitrate without heat treating had no effect on strength. Microwave hybrid heating appears to yield higher reliability in sol-gel coated samples than conventional processing. 21 refs., 8 figs., 2 tabs

Impact of burning oil as auxiliary fuel in kraft recovery furnaces upon SO2 emissions

International Nuclear Information System (INIS)

Someshwar, A.V.; Caron, A.L.; Pinkerton, J.E.

1990-01-01

The relationship between burning medium sulfur oil as auxiliary fuel in kraft recovery furnaces and SO 2 emissions was examined. Analysis of long-term CEMS SO 2 data from four furnaces shows no increase in SO 2 emissions as a result of oil burning. The results of field tests conducted at four furnaces while co-firing oil with liquor (up to 34% of total heat input) show that (1) average SO 2 emissions during the oil firing period either decreased or remained unchanged; (2) the overall sulfur retention within the furnace remained consistently high (more than 90%) with increasing levels of oil burning; (3) apportioning stack SO 2 emissions between those derived from oil and black liquor was infeasible. The results indicate that the same alkali fume generation processes that lead to the efficient capture of SO 2 resulting from black liquor combustion may be responsible for the capture of SO 2 resulting from sulfur-containing oil combustion

Mathematical modelling of heat transfer in dedusting plants and comparison to off-gas measurements at electric arc furnaces

International Nuclear Information System (INIS)

Kirschen, Marcus; Velikorodov, Viktor; Pfeifer, Herbert

2006-01-01

A mathematical simulation tool is presented in order to model enthalpy flow rates of off-gas and heat transfer of cooling systems at dedusting plants in electric steel making sites. The flexibility of the simulation tool is based on a user-defined series of modular units that describe elementary units of industrial dedusting systems, e.g. water-cooled hot gas duct, air injector, drop-out box, mixing chamber, post-combustion chamber, filter, etc. Results of simulation were checked with measurements at industrial electric steel making plants in order to validate the models for turbulence, heat transfer and chemical reaction kinetics. Comparison between computed and measured gas temperature and composition yield excellent agreement. The simulation tool is used to calculate off-gas temperature and volume flow rate, where off-gas measurements are very difficult to apply due to high gas temperatures and high dust load. Heat transfer from the off-gas to the cooling system was calculated in detail for a pressurised hot water EAF cooling system in order to investigate the impact of the cooling system and the dedusting plant operation on the energy sinks of the electric arc furnace. It is shown that optimum efficiency of post-combustion of EAF off-gas in the water-cooled hot gas duct requires continuous off-gas analysis. Common operation parameters of EAF dedusting systems do not consider the non-steady-state of the EAF off-gas emission efficiently

Mathematical modelling of heat transfer in dedusting plants and comparison to off-gas measurements at electric arc furnaces

Energy Technology Data Exchange (ETDEWEB)

Kirschen, Marcus [Institute for Industrial Furnaces and Heat Engineering, RWTH Aachen, Kopernikusstrasse 16, 52074 Aachen (Germany)]. E-mail: kirschen@iob.rwth-aachen.de; Velikorodov, Viktor [Institute for Industrial Furnaces and Heat Engineering, RWTH Aachen, Kopernikusstrasse 16, 52074 Aachen (Germany); Pfeifer, Herbert [Institute for Industrial Furnaces and Heat Engineering, RWTH Aachen, Kopernikusstrasse 16, 52074 Aachen (Germany)

2006-11-15

A mathematical simulation tool is presented in order to model enthalpy flow rates of off-gas and heat transfer of cooling systems at dedusting plants in electric steel making sites. The flexibility of the simulation tool is based on a user-defined series of modular units that describe elementary units of industrial dedusting systems, e.g. water-cooled hot gas duct, air injector, drop-out box, mixing chamber, post-combustion chamber, filter, etc. Results of simulation were checked with measurements at industrial electric steel making plants in order to validate the models for turbulence, heat transfer and chemical reaction kinetics. Comparison between computed and measured gas temperature and composition yield excellent agreement. The simulation tool is used to calculate off-gas temperature and volume flow rate, where off-gas measurements are very difficult to apply due to high gas temperatures and high dust load. Heat transfer from the off-gas to the cooling system was calculated in detail for a pressurised hot water EAF cooling system in order to investigate the impact of the cooling system and the dedusting plant operation on the energy sinks of the electric arc furnace. It is shown that optimum efficiency of post-combustion of EAF off-gas in the water-cooled hot gas duct requires continuous off-gas analysis. Common operation parameters of EAF dedusting systems do not consider the non-steady-state of the EAF off-gas emission efficiently.

Waste and dust utilisation in shaft furnaces

Energy Technology Data Exchange (ETDEWEB)

Senk, D.; Babich, A.; Gudenau, H.W. [Rhein Westfal TH Aachen, Aachen (Germany)

2005-07-01

Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilised e.g. in agglomeration processes (sintering, pelletising or briquetting) and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverised coal (PC) has been studied when injecting into shaft furnaces. Following shaft furnaces have been examined: blast furnace, cupola furnace, OxiCup furnace and imperial-smelting furnace. Investigations have been done at laboratory and industrial scale. Some dusts and wastes under certain conditions can be not only reused but can also improve combustion efficiency at the tuyeres as well as furnace performance and productivity.

Advanced industrial ceramic heat pipe recuperators

Energy Technology Data Exchange (ETDEWEB)

Strumpf, H.J.; Stillwagon, T.L.; Kotchick, D.M.; Coombs, M.G.

1988-01-01

This paper summarizes the results of an investigation involving the use of ceramic heat pipe recuperators for high-temperature heat recovery from industrial furnaces. The function of the recuperator is to preheat combustion air with furnace exhaust gas. The heat pipe recuperator comprises a bundle of individual ceramic heat pipes acting in concert, with a partition separating the air and exhaust gas flow streams. Because each heat pipe is essentially an independent heat exchanger, the failure of a single tube does not compromise recuperator integrity, has only a minimal effect on overall heat exchanger performance and enables easier replacement of individual heat pipes. In addition, the heat pipe acts as an essentially isothermal heat transfer device, leading to a high thermodynamic efficiency. Cost estimates developed for heat pipe recuperator systems indicate favorable payback periods. Laboratory studies have demonstrated the feasibility of fabricating the required ceramic tubes, coating the inside of the tubes with CVD tungsten, and sealing the heat pipe with an electron-beam-welded or vacuum-brazed end cap.

Reactor as furnace and reactor as lamp

International Nuclear Information System (INIS)

Goldanskii, V.I.

1992-01-01

There are presented general characteristics of the following ways of transforming of nuclear energy released in reactors into chemical : ordinary way (i.e. trough the heat, mechanical energy and electricity); chemonuclear synthesis ; use of high-temperature fuel elements (reactor as furnace); use of the mixed nγ-radiation of reactors; use of the radiation loops; radiation - photochemical synthesis (reactor as lamp). Advantage and disadvantages of all above variants are compared. The yield of the primary product of fixation of nitrogen (nitric oxide NO) in reactor with the high-temperature (above ca. 1900degC) fuel elements (reactor-furnace) can exceed W ∼ 200 kg per gram of burned uranium. For the latter variant (reactor-lamp) the yield of chemical products can reach W ∼ 60 kg. per gram of uranium. Such values of W are close to or even strongly exceed the yields of chemical products for other abovementioned variants and - what is particularly important - are not connected to the necessity of archscrupulous removal of radioactive contamination of products. (author)

Coffee husk associated with firewood as fuel for indirect heating of drying air

Energy Technology Data Exchange (ETDEWEB)

Magalhaes, Edney Alves; Silva, Juarez de Sousa e; Silva, Jadir Nogueira da; Oliveira Filho, Delly [Universidade Federal de Vicosa (DEA/UFV), MG (Brazil). Dept. de Engenharia Agricola; Donzeles, Sergio Mauricio Lopes [Empresa de Pesquisa Agropecuaria de Minas Gerais (EPAMIG), Vicosa, MG (Brazil)

2008-07-01

The objective of this work was the performance analysis of a furnace, burning coffee husk associated with firewood to heat the drying air passing through a heat exchanger. For the analysis the temperature variation, the combustion quality, the heat losses and the furnace thermal efficiency were all monitored. Results showed that the furnace average efficiency was 58.3% and the heat losses in the exhaust were 24.3%. The presence of carbon monoxide in the exhaust gases (average 2982.8 ppm) had proven incomplete combustion, and suggesting that the combustion gases can not be used to directly drying of foods. Despite of indirect heating, the presented thermal efficiency indicates that the burning of coffee husks is one economic alternative for air heating in grain drying or in other agricultural processes. (author)

Modelling of carry-over in recovery furnaces

Energy Technology Data Exchange (ETDEWEB)

Fakhrai, Reza [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Metallurgy

2000-04-01

Development of mathematical modelling of the combustion process in the furnace of recovery boilers is the subject of this work. This work as a continuation of many years of modelling efforts carried out at KTH/Vaerme- och Ugnsteknik focussed particularly on: char bed modelling; droplets-wall interaction modelling; and carry-over modelling. The char bed model has been studied. Droplets/parcels were considered as a single reactor working independently of the other droplets. The mass of the droplets was not distributed uniformly but induced in the landing place. The droplets hitting the char bed will stick to it and they are alive and part of the calculation. In this way the distribution of the mass on the char bed is only dependent on the parameters which effect flight history such as droplet/parcel diameter, boilers flow field, etc. The droplet- wall interaction model has been studied and found to be very important for obtaining the correct temperature distribution in the recovery furnace. The new approach is based on removal of droplets which hits the wall in the upper part of the recovery boiler from carryover calculation. This model has been proposed and implemented into the GRFM (General Recovery Furnace Model). The carryover modelling effort was based on mass balance in which the number and physical statistics of the droplets/parcel were estimated and the amount of unburned mass was calculated. All of the above listed models were tested together with all other models of heat and mass transfer processes in recovery furnaces using a GRFM. Three-dimensional numerical simulations of the industrial recovery boiler (63 kg/s, 82 bar, 480 deg C) were performed. The number of grid was 232,000 and the number of air ports in this simulation was 178. The air entering the furnace by these ports has different flow rates. Flow and temperature fields as well as species distributions were calculated. The results show good agreement with previously published data and modelling

Effect of different oxidation treatments on the bonding strength of new dental alloys

International Nuclear Information System (INIS)

Lee, Sang-Bae; Lee, Ju-hye; Kim, Woong-Chul; Oh, Sae-Yoon; Kim, Kyoung-Nam; Kim, Ji-Hwan

2009-01-01

The influences of heat treatment and addition of a small amount of base metal (In, Sn, and Ir) for oxidation in Au-Pt-based alloy were investigated by electron spectroscopy and scanning electron microscopy. Au-Pt-based alloys were prepared by argon-arc melting furnace and then they are heat treated. Oxidation on alloy was significantly affected by addition of base metal (In and Sn) and heat treatment. The bond strength of the alloys was not dependent on the changing heat treatment. These results indicated that the Sn and In could be effective as oxidation elements for porcelain bonding to gold alloys.

Microstructure and Mechanical Properties of Heat-Treated B319 Alloy Diesel Cylinder Heads

Science.gov (United States)

Chaudhury, S. K.; Apelian, D.; Meyer, P.; Massinon, D.; Morichon, J.

2015-07-01

Microstructure and mechanical properties of B319 alloy diesel cylinder heads were investigated in this study. Cylinder heads were heat treated to T5, T6, and T7 tempers using fluidized bed technology. Three different fluidized beds were used, each to solutionize, quench, and age the castings. For comparative purposes, castings were also aged using conventional forced-air circulation electric-resistance furnace. Effects of processing parameters such as temperature, time, and heating rate on microstructural evolution and mechanical properties namely tensile properties and hardness of B319 alloy castings were studied. The number density and size range of precipitates were measured. Results show that the T5 temper has no effect on eutectic phases such as Si- and Fe-rich intermetallic, and Al2Cu. On contrary, both T6 and T7 tempers result in spherodization of the eutectic Si and partial dissolution of the Al2Cu phase. Prolonged solution heat treatment for 8 hours in fluidized bed results in limited dissolution of the secondary eutectic Al2Cu phase. Aging (T6, T7, and T5) results in precipitation of Al5Cu2Mg8Si6 and Al2Cu phases in B319 alloy. The number density of precipitates in T6 temper is greater than in T7 and T5 tempers. The number density of precipitates is also affected by the duration of solution heat treatment. In general, long solution heat treatment (8 hours) results in greater precipitate density than short solution treatment (2 hours). The distribution of precipitates is inhomogeneous and varied across the dendritic structure. In general, precipitation rate of Al5Cu2Mg8Si6 phase is greater near the periphery of the dendrite as compared to the center. This is because Al5Cu2Mg8Si6 nucleates on Si particle, grain boundaries, and triple junction between recrystallized Al grains and Si particles. Similarly, heterogeneous sites such as grain boundaries and Al/Si interface also act as nucleating sites for the precipitation of Al2Cu phase. In general, the

Effect of Zr addition on phase constitution and heat treatment behavior of Ti-25mass%Nb alloys

International Nuclear Information System (INIS)

Ikeda, M.; Mori, M.; Hirasawa, T.; Toyoshima, K.

2005-01-01

In an attempt to optimize the shape recovery temperature, the effect of Zr addition on phase constitution and heat treatment behavior is investigated by electrical resistivity and Vickers hardness (HV) measurements, X-ray diffractometry (XRD) and shape recovery tests. Ti-25mass%Nb-0, 2, 7 and 12mass%Zr alloys (abbreviated as 0Zr, 2Zr, 7Zr and 12Zr, respectively) were prepared using an arc-furnace. Specimens were solution-treated at 1273 K for 3.6 ks and then quenched by iced water (STQ). STQed specimens were isochronally heat-treated. In 0Zr and 2Zr, only the orthorhombic martensite phase α '' was identified by XRD, while the two-phase alloys α '' and β were identified in 7Zr and 12Zr. In 7Zr, resistivity at liquid nitrogen and room temperature (ρ LN and ρ RT , respectively) and resistivity ratio (ρ LN /ρ RT ) drastically increased at 523 K because of the reverse-transformation of α '' into β phase. Thereafter, resistivity and resistivity ratio decreased with increasing heat treatment temperature due to isothermal ω precipitation. Starting temperature of shape recovery is 623 K in 7Zr and 523 K in 12Zr. In 7Zr, shape recovery ratio is about 80% at 723 K, which is the maximum obtained in this study. (orig.)

A high temperature heating device for the study of fission product release from nuclear fuel

International Nuclear Information System (INIS)

Svedkauskaite-Le Gore, Jolanta; Kivel, Niko; Guenther-Leopold, Ines

2010-01-01

At the Paul Scherrer Institute a high temperature inductive heating furnace, which can heat fuel samples up to 2300 deg. C, has been developed in order to study the release of fission products. The furnace can be directly connected to an inductively coupled plasma mass spectrometer for online monitoring of the released elements and does not require their trapping before measurement. This paper describes the design of the inductive heating furnace, discusses its operating parameters, limitations and illustrates foreseen applications. (authors)

Alkaline carbonates in blast furnace process

Directory of Open Access Journals (Sweden)

P. Besta

2014-10-01

Full Text Available The production of iron in blast furnaces is a complex of physical, chemical and mechanical processes. The input raw materials contain not only metallic components, but also a number of negative elements. The most important negative elements include alkaline carbonates. They can significantly affect the course of the blast furnace process and thus the overall performance of the furnace. As a result of that, it is essential to accurately monitor the alkali content in the blast furnace raw materials. The article analyzes the alkali content in input and output raw materials and their impact on the blast furnace process.

The effect of veneering and heat treatment on the flexural strength of Empress 2 ceramics.

Science.gov (United States)

Cattell, M J; Palumbo, R P; Knowles, J C; Clarke, R L; Samarawickrama, D Y D

2002-05-01

The aims of the study were to test and compare the biaxial flexural strength and reliability of Empress 2 ceramics after heat treatment and the addition of the veneering material and to characterise their microstructures. Forty disc specimens (2 x 14 mm) and forty disc specimens (1 x 14 mm) were produced by heat pressing in the EP 500 press furnace. Group 1 (2 x 14 mm Empress 2 core) was as heat pressed and group 2 (2 x 14 mm Empress 2 core) was subjected to the recommended firing cycles. Groups 3 and 4 (1 x 14 mm Empress 2 core) were veneered with the dentine material and heat-treated as per group 2. Groups 1, 2 and 3 were lapped to 800 grit silicon carbide paper on the compressive surface only and group 4 on both the compressive and tensile test surfaces. Twenty disc specimens per group were tested using the biaxial flexure test at a crosshead speed of 0.15 mm/min. Specimens were characterised using X-ray diffraction (XRD) and secondary electron imaging (SEM). Mean biaxial flexural strengths (MPa+/-SD) were group 1: 265.5+/-25.7; group 2: 251.3+/-30.2; group 3: 258.6+/-21.4 and group 4: 308.6+/-37.7. There was no statistical difference between groups 1, 2 and 3 (p>0.05), but differences for group 4 (pEmpress 2 core material and an amorphous glass and some evidence of a crystalline phase in the dentine material. CONCLUSIONS; Veneering or heat treatment of Empress 2 ceramics did not significantly affect the mean biaxial flexural strength (p>0.05) or reliability. Surface modification of the Empress 2 core material increased the mean biaxial flexural strength (p<0.05).

Reviewing the analysis of silicons produced in Iran; design and construction of furnaces to produce lead glass by sintering and analyzing the end products

International Nuclear Information System (INIS)

Shariatmadar Qoochan, Sharam.

1995-01-01

In this project there was always the need of a furnace and cast; therefore, the work was concentrated on construction the furnace and designing the cast. Many numbers of graphites were prepared and by altering their dimensions it was tried to obtain the best conditions from point of view of material and dimensions. Because in this type of furnace having the proper graphite in fact prepared to work with the furnace, because graphite was the heat transfer to the body and also was the cast of the body. The advantage of using graphite furnaces was the heating up of graphite soon, and there was not the problem of sticking to the cast. The disadvantage was the restriction of dimensions. Therefore, the glass size was also limited. another disadvantage was the temperature range to melt the sample. By varying the glass formulation the melting point of the sample also varied. So that by reducing the lead percentage the melting point increased, and restricted to fabricate glass with low percentage of lead

The Flexibility of Pusher Furnace Grate

Directory of Open Access Journals (Sweden)

Słowik J.A.

2016-12-01

Full Text Available The lifetime of guide grates in pusher furnaces for heat treatment could be increased by raising the flexibility of their structure through, for example, the replacement of straight ribs, parallel to the direction of grate movement, with more flexible segments. The deformability of grates with flexible segments arranged in two orientations, i.e. crosswise (perpendicular to the direction of compression and lengthwise (parallel to the direction of compression, was examined. The compression process was simulated using SolidWorks Simulation program. Relevant regression equations were also derived describing the dependence of force inducing the grate deformation by 0.25 mm ‒ modulus of grate elasticity ‒ on the number of flexible segments in established orientations. These calculations were made in Statistica and Scilab programs. It has been demonstrated that, with the same number of segments, the crosswise orientation of flexible segments increases the grate structure flexibility in a more efficient way than the lengthwise orientation. It has also been proved that a crucial effect on the grate flexibility has only the quantity and orientation of segments (crosswise / lengthwise, while the exact position of segments changes the grate flexibility by less than 1%.

Production of blast furnace coke from soft brown coal

Energy Technology Data Exchange (ETDEWEB)

Scholz, G.; Wundes, H.; Schkommodau, F.; Zinke, H.-G. (VEB Gaskombinat Schwarze Pumpe (German Democratic Republic))

1988-01-01

Reviews experimental production and utilization of high quality brown coal coke in the GDR during 1985 and 1986. The technology of briquetting and coking brown coal dust is described; the superior parameters of produced coke quality are listed in comparison to those of regular industrial coke made from brown and black coal. Dust emission from high quality brown coal coke was suppressed by coke surface treatment with dispersion foam. About 4,200 t of this coke were employed in black coal coke substitution tests in a blast furnace. Substitution rate was 11%, blast furnace operation was positive, a substitution factor of 0.7 t black coal coke per 1 t of brown coal coke was calculated. Technology development of high quality brown coal coke production is regarded as complete; blast furnace coke utilization, however, requires further study. 8 refs.

Study on the early warning mechanism for the security of blast furnace hearths

Science.gov (United States)

Zhao, Hong-bo; Huo, Shou-feng; Cheng, Shu-sen

2013-04-01

The campaign life of blast furnace (BF) hearths has become the limiting factor for safety and high efficiency production of modern BFs. However, the early warning mechanism of hearth security has not been clear. In this article, based on heat transfer calculations, heat flux and erosion monitoring, the features of heat flux and erosion were analyzed and compared among different types of hearths. The primary detecting elements, mathematical models, evaluating standards, and warning methods were discussed. A novel early warning mechanism with the three-level quantificational standards was proposed for BF hearth security.

Numerical Investigation of the Effect of C/O Mole Ratio on the Performance of Rotary Hearth Furnace Using a Combined Model

Science.gov (United States)

Liu, Ying; Wen, Zhi; Lou, Guofeng; Li, Zhi; Yong, Haiquan; Feng, Xiaohong

2014-12-01

In a rotary hearth furnace (RHF) the direct reduction of composite pellets and processes of heat and mass transfer as well as combustion in the chamber of RHF influence each other. These mutual interactions should be considered when an accurate model of RHF is established. This paper provides a combined model that incorporates two sub-models to investigate the effects of C/O mole ratio in the feed pellets on the reduction kinetics and heat and mass transfer as well as combustion processes in the chamber of a pilot-scale RHF. One of the sub-models is established to describe the direct reduction process of composite pellets on the hearth of RHF. Heat and mass transfer within the pellet, chemical reactions, and radiative heat transfer from furnace walls and combustion gas to the surface of the pellet are considered in the model. The other sub-model is used to simulate gas flow and combustion process in the chamber of RHF by using commercial CFD software, FLUENT. The two sub-models were linked through boundary conditions and heat, mass sources. Cases for pellets with different C/O mole ratio were calculated by the combined model. The calculation results showed that the degree of metallization, the total amounts of carbon monoxide escaping from the pellet, and heat absorbed by chemical reactions within the pellet as well as CO and CO2 concentrations in the furnace increase with the increase of C/O mole ratio ranging from 0.6 to 1.0, when calculation conditions are the same except for C/O molar ratio. Carbon content in the pellet has little influence on temperature distribution in the furnace under the same calculation conditions except for C/O mole ratio in the feed pellets.

49 CFR 179.400-12 - Postweld heat treatment.

Science.gov (United States)

2010-10-01

... 49 Transportation 2 2010-10-01 2010-10-01 false Postweld heat treatment. 179.400-12 Section 179... and 107A) § 179.400-12 Postweld heat treatment. (a) Postweld heat treatment of the inner tank is not... be attached before postweld heat treatment. Welds securing the following need not be postweld heat...

Heat-treatment and heat-to-heat variations in the fracture toughness of Alloy 718

International Nuclear Information System (INIS)

Mills, W.J.

1981-07-01

The effect of heat-treatment and heat-to-heat variations on the J Ic fracture toughness response of Alloy 718 was examined at room and elevated temperatures using the multiple-specimen R-curve technique. Six heats of alloy 718 were tested in the conventional and modified heat-treated conditions. The fracture toughness response for the modified superalloy was found to be superior to that exhibited by the conventional material. Heat-to-heat variations in the J Ic response of Alloy 718 were observed in both heat-treated conditions; the modified treatment exhibited much larger variability. The J Ic and corresponding K Ic fracture toughness values were analyzed statistically to establish minimum expected toughness, values for use in design and safety analyses. 26 refs., 10 figs., 9 tabs

Thermal Field Analysis and Simulation of an Infrared Belt Furnace Used for Solar Cells

Directory of Open Access Journals (Sweden)

Bai Lu

2014-01-01

Full Text Available During solar cell firing, volatile organic compounds (VOC and a small number of metal particles were removed using the gas flow. When the gas flow was disturbed by the thermal field of infrared belt furnace and structure, the metal particles in the discharging gas flow randomly adhered to the surface of solar cell, possibly causing contamination. Meanwhile, the gas flow also affected the thermal uniformity of the solar cell. In this paper, the heating mechanism of the solar cell caused by radiation, convection, and conduction during firing was analyzed. Afterward, four 2-dimensional (2D models of the furnace were proposed. The transient thermal fields with different gas inlets, outlets, and internal structures were simulated. The thermal fields and the temperature of the solar cell could remain stable and uniform when the gas outlets were installed at the ends and in the middle of the furnace, with the gas inlets being distributed evenly. To verify the results, we produced four types of furnaces according to the four simulated results. The experimental results indicated that the thermal distribution of the furnace and the characteristics of the solar cells were consistent with the simulation. These experiments improved the efficiency of the solar cells while optimizing the solar cell manufacturing equipment.

Monitoring device for glass melting furnace

International Nuclear Information System (INIS)

Endo, Noboru; Asano, Naoki; Higuchi, Tatsuo; Koyama, Mayumi; Hanado, Shinji.

1995-01-01

The device of the present invention can monitor, from a remote place, a liquid surface in a glass melting furnace for use in a solidification treatment, for example, of high level radioactive wastes. Namely, a vertical sleeve is disposed penetrating a ceiling wall of a melting vessel. A reflection mirror is disposed above the vertical sleeve and flex an optical axis. A monitoring means is disposed on the optical axis of the reflecting mirror at a spaced position. The monitoring means may have an optical telescopic means, a monitoring camera by way of a half mirror and an illumination means. The reflection mirror may be made of a metal. The monitoring device thus constituted suffer from no effects of high temperature and high radiation dose rate, thereby enabling to easily monitor the liquid surface in the melting furnace. (I.S.)

Technical aspects of acid dew point measurement in furnace exhaust. Messtechnik fuer die Saeuretaupunktmessung in Feuerungsabgasen

Energy Technology Data Exchange (ETDEWEB)

Struschka, M.; Baumbach, G.

1986-01-01

SO/sub 3/ formation in flue gases and the effect of furnace parameters, furnace type and design on the efficiency of SO/sub 2/ conversion were investigated in a detailed bibliographic study. Phase equilibrium data for the binary system H/sub 2/SO/sub 4//H/sub 2/O and equations for calculating the acid dew point are presented, and the available wet chemical methods for SO/sub 3/ concentration measurements in flue gases are reviewed. The SM1 acid dew point measuring instrument availabe at the authors' institute was modified by installing a new measuring probe, an external thermoelement intensifier, and a new PD control element for temperature control in the measuring surfaces. Acid dew point measurements were carried out in two different furnaces, i.e. a domestic boiler for light fuel oil and an industrial furnace fuelled with heavy oil at the Stuttgart University heat- and power plant. The measurements are compared with data from relevant publications. (orig./RB) With 80 figs., 7 tabs.

Effect of standard heat treatment on the microstructure and mechanical properties of hot isostatically pressed superalloy inconel 718

International Nuclear Information System (INIS)

Rao, G. Appa; Kumar, Mahendra; Srinivas, M.; Sarma, D.S.

2003-01-01

Ni-Fe base superalloy, Inconel 718, was processed through powder metallurgy (P/M) hot isostatic pressing (HIP) route. In order to balance the strength and ductility, the HIPed material was given the standard heat treatment, viz. solution treatment at 980 deg. C for 1 h/water quenched (WQ) to room temperature and a two-step ageing treatment consisting of 720 deg. C for 8 h/furnace cooling (FC) at 55 deg. C h -1 to 620 deg. C and holding at 620 deg. C for 8 h before air cooling (AC) to room temperature. Optical microscopy and scanning electron microscopy (SEM) studies on the heat treated alloy have shown a homogeneous microstructure with fine grain size (25 μm) along with the presence of prior particle boundary (PPB) networks. Transmission electron microscopy (TEM) on the heat treated material has revealed the presence of oxides, MC carbides and δ-precipitates at the grain boundaries and a uniform precipitation of fine γ'' and γ' strengthening phases in the matrix. Tensile and stress rupture tests were performed on the heat treated material. While the yield strength (YS) and ultimate tensile strength (UTS) of the HIPed and heat treated alloy at room temperature and 650 deg. C were comparable to those of conventionally processed wrought IN 718, its ductility was lower. The stress rupture life of the HIPed alloy improved marginally due to heat treatment and met the minimum specification requirement of life hours but the rupture ductility was found to be inferior to that of the wrought material. The fractography of the failed samples has revealed the transgranular ductile mode of fracture in the as-solution treated alloy, while intergranular mode of failure with the decohesion of PPBs occurred more predominantly in the aged condition. This change of fracture mode with ageing treatment shows the ductility dependence on the relative strength of the matrix and PPBs. The TEM studies on the deformed alloy have revealed that the brittle oxides and carbides at the prior

Simulation of a combustion process of a billet reheating furnace; Simulacao do processo de combustao de um forno de reaquecimento de tarugos

Energy Technology Data Exchange (ETDEWEB)

Goncalves, Eduardo Sergio da Silva; Barros, Jose Eduardo Mautone [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil). Dept. de Engenharia Mecanica; Ribeiro, Vicente Aleixo Pinheiro [ArcelorMittal Monlevade, Serra, ES (Brazil); Moura Junior, Jose dos Reis Vieira de [ArcelorMittal Long Carbon Americas (Luxembourg); Belisario, Leandro Pego [Universidade Federal de Ouro Preto (UFOP), MG (Brazil)

2010-07-01

Real data-based energy balances with few simplifications are a powerful tool for furnaces energy performance evaluation, helping technical people to guide efforts in energy consumption issues, and consequently, in a final product cost reduction. This paper presents a methodology to simulate the combustion process in several operational conditions of a walking-hearth reheat furnace for billets in rolling mill facilities. The computational model consists, basically, in a dynamical solution which measured input variables are supplied from the furnaces supervisory and compared to measures by instruments in the system. Finally, it is made a variability analysis of the furnace and heat exchangers efficiencies.. (author)

Seasonal performance and energy costs of oil or gas-fired boilers and furnaces

Energy Technology Data Exchange (ETDEWEB)

Berlad, A.L.; Lin, H.C.; Batey, J.; Salzano, F.J.; Yu, W.S.; Hoppe, R.J.; Allen, T.

1977-03-01

The seasonal operating cost of a small oil or gas-fired boiler or furnace depends upon the intrinsic merits of the device itself, the appropriateness of its capacity and cycle characteristics to the imposed load conditions, the weather characteristics and heat loss characteristics of the building being heated, and the control philosophy employed. The current study provides the bases for comparing quantitatively the seasonal operating costs of various specific space heating and/or domestic hot water systems, as influenced by the device specifics and device interaction with the space conditioned system that it serves. The resulting formalism is applied to various space-heating systems. Quantitative cost comparisons are presented.

49 CFR 179.220-11 - Postweld heat treatment.

Science.gov (United States)

2010-10-01

... 49 Transportation 2 2010-10-01 2010-10-01 false Postweld heat treatment. 179.220-11 Section 179... Postweld heat treatment. (a) Postweld heat treatment of the inner container is not a specification requirement. (b) Postweld heat treatment of the cylindrical portions of the outer shell to which the anchorage...

Water cooling system for sintering furnaces of nuclear fuel pellets

International Nuclear Information System (INIS)

1996-01-01

This work has as a main objective to develop a continuous cooling water system, which is necessary for the cooling of the sintering furnaces. This system is used to protect them as well as for reducing the water consumption, ejecting the heat generated into this furnaces and scattering it into the atmosphere in a fast and continuous way. The problem was defined and the reference parameters established, making the adequate research. The materials were selected as well as the length of the pipeline which will carry the secondary refrigerant fluid (water). Three possible solutions were tried,and evaluated, and from these, the thermal and economically most efficient option was selected. The layout of the solution was established and the theoretical construction of a cooling system for liquids using dichlorofluoromethane (R-22), as a refrigerant and a air cooled condenser, was accomplished. (Author)

Comparative study of ageing, heat treatment and accelerated carbonation for stabilization of municipal solid waste incineration bottom ash in view of reducing regulated heavy metal/metalloid leaching.

Science.gov (United States)

Santos, Rafael M; Mertens, Gilles; Salman, Muhammad; Cizer, Özlem; Van Gerven, Tom

2013-10-15

This study compared the performance of four different approaches for stabilization of regulated heavy metal and metalloid leaching from municipal solid waste incineration bottom ash (MSWI-BA): (i) short term (three months) heap ageing, (ii) heat treatment, (iii) accelerated moist carbonation, and (iv) accelerated pressurized slurry carbonation. Two distinct types of MSWI-BA were tested in this study: one originating from a moving-grate furnace incineration operation treating exclusively household refuse (sample B), and another originating from a fluid-bed furnace incineration operation that treats a mixture of household and light industrial wastes (sample F). The most abundant elements in the ashes were Si (20-27 wt.%) and Ca (16-19 wt.%), followed by significant quantities of Fe, Al, Na, S, K, Mg, Ti, and Cl. The main crystalline substances present in the fresh ashes were Quartz, Calcite, Apatite, Anhydrite and Gehlenite, while the amorphous fraction ranged from 56 to 73 wt.%. The leaching values of all samples were compared to the Flemish (NEN 7343) and the Walloon (DIN 38414) regulations from Belgium. Batch leaching of the fresh ashes at natural pH showed that seven elements exceeded at least one regulatory limit (Ba, Cr, Cu, Mo, Pb, Se and Zn), and that both ashes had excess basicity (pH > 12). Accelerated carbonation achieved significant reduction in ash basicity (9.3-9.9); lower than ageing (10.5-12.2) and heat treatment (11.1-12.1). For sample B, there was little distinction between the leaching results of ageing and accelerated carbonation with respect to regulatory limits; however carbonation achieved comparatively lower leaching levels. Heat treatment was especially detrimental to the leaching of Cr. For sample F, ageing was ineffective and heat treatment had marginally better results, while accelerated carbonation delivered the most effective performance, with slurry carbonation meeting all DIN limits. Slurry carbonation was deemed the most

Thermal design of a pressure electroslag remelting furnace applied for 5; Diseno termico de un horno presurizado de refusion por electroescoria de 5 Kg

Energy Technology Data Exchange (ETDEWEB)

Cruz M, J P

1999-07-01

Actual work defines the thermal design methodology for pressure electroslag remelting furnaces (P ESR) of variable capacity, applied for 5 Kg. It begins with classification and description of secondary refining furnaces, after PESR process and the concept of thermal design are described. Next, in base of the steel weight to remelt (5 Kg); ingot, crucible and electrode dimensions are obtained. These elements will be inside of pressure vessel whose thickness are determined according to ASMECode (Section 8, Division 1, U G-27). It was developed a computer program, where the furnace capacity can be modified, so like other conditions, and display principal dimensions of the furnace. Current and voltage are obtained from the heat necessary to remelt the ingot and the heat transfer in the crucible, is analysed because of it is the most critical element. It was selected too the equipment to registry temperatures and pressure in base of thermocouple characteristics. (Author)

Experimental study on steam gasification of coal using molten blast furnace slag as heat carrier for producing hydrogen-enriched syngas

International Nuclear Information System (INIS)

Duan, Wenjun; Yu, Qingbo; Wu, Tianwei; Yang, Fan; Qin, Qin

2016-01-01

Highlights: • New method for producing HRG by gasification using BFS as heat carrier was proposed. • The continuous experiment of steam gasification in molten BFS was conducted. • The hydrogen-enriched syngas was produced by this method. • The molten BFS waste heat was utilized effectively by steam gasification. • This method could be widely used in steam gasification of different types of coal. - Abstract: The new method for producing hydrogen-enriched syngas (HRG) by steam gasification of coal using molten blast furnace slag (BFS) as heat carrier was established. In order to achieve the HRG production, a gasification system using this method was proposed and constructed. The carbon gasification efficiency (CE), hydrogen yield (YH_2) and cold gasification efficiency (CGE) in the molten slag reactor were measured, and the effects of temperature, S/C (steam to coal) ratio and coal type on the reaction performance were accessed. The results indicated that the preferred temperature was 1350 °C, which ensured the miscibility of coal–steam–slag, the diffusion of reactant in molten BFS as well as recovering waste heat. The optimal S/C ratio was 1.5–2.0 for producing HRG. Under these conditions, the hydrogen fraction was higher than 63% and the gas yield reached to 1.89 Nm"3/kg. The CE and CGE were higher than 96% and 102%, respectively. The YH_2 also reached to 1.20 Nm"3/kg. Meanwhile, different types of coal were successfully gasified in molten BFS reactor for producing HRG. The proposed method enhanced the gasification efficiency of different types of coal, recovered the BFS waste heat effectively, and had important guidance for industrial manufacture.

Process for forming thin film, heat treatment process of thin film sheet, and heat treatment apparatus therefor

International Nuclear Information System (INIS)

Watanabe, S.

1984-01-01

The invention provides a process for forming a magnetic thin film on a base film, a heat treatment process of a thin film sheet consisting of the base film and the magnetic thin film, and an apparatus for performing heat treatment of the thin film sheet. Tension applied to the thin film sheet is substantially equal to that applied to the base film when the magnetic thin film is formed thereon. Then, the thin film sheet is treated with heat. The thin film sheet is heated with a given temperature gradient to a reactive temperature at which heat shrinkage occurs, while the tension is being applied thereto. Thereafter, the thin film sheet to which the tension is still applied is cooled with substantially the same temperature gradient as applied in heating. The heat treatment apparatus has a film driving unit including a supply reel, a take-up reel, a drive source and guide rollers; a heating unit including heating plates, heater blocks and a temperature controller for heating the sheet to the reactive temperature; and a heat insulating unit including a thermostat and another temperature controller for maintaining the sheet at the nonreactive temperature which is slightly lower than the reactive temperature

Thermal performance evaluation of a four pan jaggery processing furnace for improvement in energy utilization

Energy Technology Data Exchange (ETDEWEB)

Sardeshpande, Vishal R.; Shendage, D.J.; Pillai, Indu R. [Department of Energy Science and Engineering, Indian Institute of Technology, Bombay (India)

2010-12-15

The jaggery making from sugarcane is one of the traditional process industries contributing to the local employment and entrepreneurship opportunities to the rural population. Jaggery is a condensed form of sugarcane juice produced by evaporation of moisture. Bagasse which is internally generated during juice extraction from sugarcane is used as the fuel for evaporation in a jaggery furnace. Any efficiency improvement in the thermal performance of a jaggery furnace leads to bagasse saving which provides additional revenue for the jaggery manufacturer. A procedure for thermal evaluation using mass and energy balance for a jaggery furnace is proposed to establish furnace performance and loss stream analysis. The proposed method is used to investigate a four pan traditional jaggery furnace in India. The loss stream analysis indicates that the theoretical energy required for jaggery processing is only 29% of total energy supplied by bagasse combustion. The major loss is associated with heat carried in flue gas and wall losses. The air available for combustion depends upon the draft created by chimney in natural draft furnaces. The oxygen content in the flue gas is a measure of degree of combustion. A controlled fuel feeding based on the oxygen percentage in the flue gases is proposed and demonstrated. The traditional practice of fuel feeding rate is changed to control feeding rate leading to reduction in specific fuel consumption from 2.39 kg bagasse/kg jaggery to 1.73 kg bagasse/kg jaggery. This procedure can be used for evaluation of jaggery furnaces for identification and quantification of losses, which will help in improving thermal energy utilization. (author)

Study on the effect of heat treatment and gasification on the carbon structure of coal chars and metallurgical cokes using fourier transform Raman spectroscopy

Energy Technology Data Exchange (ETDEWEB)

S. Dong; P. Alvarez; N. Paterson; D.R. Dugwell; R. Kandiyoti [Imperial College London, London (United Kingdom). Department of Chemical Engineering

2009-03-15

Differences in the development of carbon structures between coal chars and metallurgical cokes during high-temperature reactions have been investigated using Raman spectroscopy. These are important to differentiate between different types of carbons in dust recovered from the top gas of the blast furnace. Coal chars have been prepared from a typical injectant coal under different heat-treatment conditions. These chars reflected the effect of peak temperature, residence time at peak temperature, heating rate and pressure on the evolution of their carbon structures. The independent effect of gasification on the development of the carbon structure of a representative coal char has also been studied. A similar investigation has also been carried out to study the effect of heat-treatment temperature (from 1300 to 2000{sup o}C) and gasification on the carbon structure of a typical metallurgical coke. Two Raman spectral parameters, the intensity ratio of the D band to the G band (I{sub D}/I{sub G}) and the intensity ratio of the valley between D and G bands to the G band (I{sub V}/I{sub G}), have been found useful in assessing changes in carbon structure. An increase in I{sub D}/I{sub G} indicates the growth of basic graphene structural units across the temperature range studied. A decrease in I{sub V}/I{sub G} appears to suggest the elimination of amorphous carbonaceous materials and ordering of the overall carbon structure. The Raman spectral differences observed between coal chars and metallurgical cokes are considered to result from the difference in the time-temperature history between the raw injectant coal and the metallurgical coke and may lay the basis for differentiation between metallurgical coke fines and coal char residues present in the dust carried over the top of the blast furnace. 41 refs., 17 figs., 3 tabs.

Properties of simulated welded joints of Cr-Mo steel following heat treatment in intercritical temperature range

International Nuclear Information System (INIS)

Sabun, L.B.; Vornovitskij, I.N.; Lukicheva, S.V.; Melamed, S.Eh.

1975-01-01

The parameters are determined of the welded joints heat treatment which permit to shorten the holp-up period due to the accelerating the process of the weld-stress release and the diffusion of carbon and alloying elements resulting in the equilibration of the weld metal chemical composition. The properties of an imitated welded joint of the 15KHM steel have been studied after various modes of heat treatment. The critical points are 740 and 875 deg C. The mechanical properties determination and the study of the strain hardening process are carried out with a high-temperature metallography plant. The modes of a low-temperature tempering and incomplete annealing are investigated within an intercritical range at temperatures of 750 to 780 deg C and a hold-up periods of to five minutes with a consecutive cooling in air or with the furnace respectively. The results of the studies have shown that with the decrease in the heat treatment temperature the strength, plasticity and also hardness of the welded joint zones prove to be to the standard of a sample treated conforming to the high tempering mode. In case of an incomplete annealing (770 to 780 deg C) the strength of the welded joint is maintained to the standard of the strength obtained at the high tempering, and the relative elongation value increases considerably at all the hold-up periods investigated. The strain-hardening process for the low-temperature normalizing and high tempering proceeds approximately equally. The fracture occurs at the deformation of 30 to 35% in microvolume, the relative elongation in that case being 12 to 13%

Closed loop solar chemical heat pipe

International Nuclear Information System (INIS)

Levy, M.; Levitan, R.; Rosin, H.; Rubin, R.

1991-01-01

The system used for the closed loop operation of the solar chemical heat pipe comprises a reformer, heated by the solar furnace, a methanator and a storage assembly containing a compressor and storage cylinders. (authors). 7 figs

Behavior of an indigenously fabricated transferred arc plasma furnace for smelting studies

Science.gov (United States)

A, K. MANDAL; R, K. DISHWAR; O, P. SINHA

2018-03-01

The utilization of industrial solid waste for metal recovery requires high-temperature tools due to the presence of silica and alumina, which is reducible at high temperature. In a plasma arc furnace, transferred arc plasma furnace (TAP) can meet all requirements, but the disadvantage of this technology is the high cost. For performing experiments in the laboratory, the TAP was fabricated indigenously in a laboratory based on the different inputs provided in the literature for the furnace design and fabrication. The observed parameters such as arc length, energy consumption, graphite electrode consumption, noise level as well as lining erosion were characterized for this fabricated furnace. The nitrogen plasma increased by around 200 K (200 °C) melt temperature and noise levels decreased by ∼10 dB compared to a normal arc. Hydrogen plasma offered 100 K (100 °C) higher melt temperature with ∼5 dB higher sound level than nitrogen plasma. Nitrogen plasma arc melting showed lower electrode and energy consumption than normal arc melting, whereas hydrogen plasma showed lower energy consumption and higher electrode consumption in comparison to nitrogen plasma. The higher plasma arc temperature resulted in a shorter meltdown time than normal arc with smoother arcing. Hydrogen plasma permitted more heats, reduced meltdown time, and lower energy consumption, but with increased graphite consumption and crucible wear. The present study showed that the fabricated arc plasma is better than the normal arc furnace with respect to temperature generation, energy consumption, and environmental friendliness. Therefore, it could be used effectively for smelting-reduction studies.

Plasma assisted heat treatment: annealing

International Nuclear Information System (INIS)

Brunatto, S F; Guimaraes, N V

2009-01-01

This work comprises a new dc plasma application in the metallurgical-mechanical field, called plasma assisted heat treatment, and it presents the first results for annealing. Annealing treatments were performed in 90% reduction cold-rolled niobium samples at 900 deg. C and 60 min, in two different heating ways: (a) in a hollow cathode discharge (HCD) configuration and (b) in a plasma oven configuration. The evolution of the samples' recrystallization was determined by means of the microstructure, microhardness and softening rate characterization. The results indicate that plasma species (ions and neutrals) bombardment in HCD plays an important role in the recrystallization process activation and could lead to technological and economical advantages considering the metallic materials' heat treatment application. (fast track communication)

Comparison methods between methane and hydrogen combustion for useful transfer in furnaces

International Nuclear Information System (INIS)

Ghiea, V.V.

2009-01-01

The advantages and disadvantages of hydrogen use by industrial combustion are critically presented. Greenhouse effect due natural water vapors from atmosphere and these produced by hydrogen industrial combustion is critically analyzed, together with problems of gas fuels containing hydrogen as the relative largest component. A comparison method between methane and hydrogen combustion for pressure loss in burner feeding pipe, is conceived. It is deduced the ratio of radiation useful heat transfer characteristics and convection heat transfer coefficients from combustion gases at industrial furnaces and heat recuperators for hydrogen and methane combustion, establishing specific comparison methods. Using criterial equations special processed for convection heat transfer determination, a calculation generalizing formula is established. The proposed comparison methods are general valid for different gaseous fuels. (author)

Industrial and process furnaces principles, design and operation

CERN Document Server

Jenkins, Barrie

2014-01-01

Furnaces sit at the core of all branches of manufacture and industry, so it is vital that these are designed and operated safely and effi-ciently. This reference provides all of the furnace theory needed to ensure that this can be executed successfully on an industrial scale. Industrial and Process Furnaces: Principles, 2nd Edition provides comprehensive coverage of all aspects of furnace operation and design, including topics essential for process engineers and operators to better understand furnaces. This includes: the combustion process and its control, furnace fuels, efficiency,

Behavior of coke in large blast furnaces

Energy Technology Data Exchange (ETDEWEB)

Nakamura, N

1978-01-01

Three blast furnaces were quenched in operation and the contents were examined; the temperature distribution was also measured, using Tempil pellets. The furnaces examined included a low productivity one, which was examined to see what was wrong. Changes in the quality of coke as it descends in the furnace, and coke behavior in the raceway and hearth are reported. The functions required of coke, and the effects of poor coke quality, are explained, together with the coke quality required in large blast furnaces. A theoretical study of the role of coke in large blast furnaces is included.

Effect of flue gas recirculation on heat transfer in a supercritical circulating fluidized bed combustor

Directory of Open Access Journals (Sweden)

Błaszczuk Artur

2015-09-01

Full Text Available This paper focuses on assessment of the effect of flue gas recirculation (FGR on heat transfer behavior in 1296t/h supercritical coal-fired circulating fluidized bed (CFB combustor. The performance test in supercritical CFB combustor with capacity 966 MWth was performed with the low level of flue gas recirculation rate 6.9% into furnace chamber, for 80% unit load at the bed pressure of 7.7 kPa and the ratio of secondary air to the primary air SA/PA = 0.33. Heat transfer behavior in a supercritical CFB furnace between the active heat transfer surfaces (membrane wall and superheater and bed material has been analyzed for Geldart B particle with Sauter mean diameters of 0.219 and 0.246 mm. Bed material used in the heat transfer experiments had particle density of 2700 kg/m3. A mechanistic heat transfer model based on cluster renewal approach was used in this work. A heat transfer analysis of CFB combustion system with detailed consideration of bed-to-wall heat transfer coefficient distributions along furnace height is investigated. Heat transfer data for FGR test were compared with the data obtained for representative conditions without recycled flue gases back to the furnace through star-up burners.

A study on experiment and numerical simulation of heat exchanger in heating furnace

Directory of Open Access Journals (Sweden)

Z. C. Lv

2018-01-01

Full Text Available In this paper, air preheater is used the research object and its heat transfer law is studied by experiment and numerical simulation. The experimental data showed that with the increases of inlet air velocity, the comprehensive heat transfer coefficient and heat transfer efficiency increase, but the temperature efficiency decreases and the resistance loss on the air side increases. The numerical simulation results showed that the larger the diameter of the tube, the better the heat transfer effect. When horizontal spacing in the range of 290 - 305 mm and longitudinal spacing is 70 - 90 mm, the heat transfer effect is best. The optimized heat exchanger structure is that diameter is 60 mm, horizontal spacing is 300 mm, longitudinal spacing is 90 mm. As the inlet air flow rate increases, the heat transfer efficiency increases, but the temperature efficiency decreases and the resistance loss on the air side increases.

Treatment of spent ion-exchange resins in shaft-type reactor with fuel-plasma source of heating

International Nuclear Information System (INIS)

Dmitriev, S. A.; Knyazev, I. A.; Lifanov, F. A.; Polkanov, M. A.; Shvetsov, S. Yu; Savkin, A. E.

1999-01-01

The method of high-temperature conditioning the spent radioactive ion-exchange resins in combination with other combustible and incombustible radioactive waste in the plasma shaft furnace with obtaining a crystalline glass-like matrix as a final product has been developed. The method was tested on the pilot plant consisted of ceramic plasma melter, steel water-cooled shaft furnace, lined by fire-resistant concrete, and system of gas purification. The capacity of the furnace was within the limits from 10 to 15 kg/h. The volume and mass reduction factors of treated waste were 36 and 7.6, accordingly. The content of gaseous products of thermal decomposition of a waste at an output of the shaft furnace and properties of obtained slag compound were determined. Based on test results the proposals on creation of compact plasma plant for treatment of mixed radioactive waste including spent ion exchange resins were developed. (author). 3 refs., 2 tabs., 2 figs

Radiation and convective heat transfer, and burnout in oxy-coal combustion

Energy Technology Data Exchange (ETDEWEB)

J.P. Smart; P. O' Nions; G.S. Riley [RWE npower, Swindon (United Kingdom)

2010-09-15

Measurements of radiative and convective heat transfer, and carbon-in-ash have been taken on the RWEn 0.5 MWth combustion test facility (CTF) firing two different coals under oxy-fuel firing conditions. The two coals fired were a Russian Coal and a South African Coal. Recycle ratios were varied within the range of 65-75% dependent on coal. Furnace exit O{sub 2} values were maintained at 3% and 6% for the majority of tests. Air firing tests were also performed to generate baseline data. The work gives a comprehensive insight into the effect of oxy-fuel combustion on both radiative and convective heat transfer, and carbon-in-ash compared to air under dry simulated recycle conditions. Results have shown peak radiative heat flux values are inversely related to the recycle ratio for the two coals studied. Conversely, the convective heat flux values increase with increasing recycle ratio. It was also observed that the axial position of the peak in radiative heat flux moves downstream away from the burner as recycle ratio is increased. A 'working range' of recycle ratios exists where both the radiative and convective heat fluxes are comparable with air. Carbon-in-ash (CIA) was measured for selected conditions. For air firing of Russian Coal, the CIA for follows and expected trend with CIA decreasing with increasing furnace exit O{sub 2}. The CIA data for the two recycle ratios of 72% and 68% for the same coal show that the CIA values are lower than for air firing for corresponding furnace exit O{sub 2} levels and vary little with the value of furnace exit O{sub 2}. CIA measurements were taken for the South African Coal for a range of recycle ratios at 3% and 6% furnace exit O{sub 2} levels. Results indicate that the CIA values are lower for higher furnace exit O{sub 2}. 32 refs., 11 figs., 1 tab.

Advances in the heat treatment of steels

International Nuclear Information System (INIS)

Morris, J.W. Jr.; Kim, J.I.; Syn, C.K.

1978-06-01

A number of important recent advances in the processing of steels have resulted from the sophisticated uses of heat treatment to tailor the microstructure of the steels so that desirable properties are established. These new heat treatments often involve the tempering or annealing of the steel to accompish a partial or complete reversion from martensite to austenite. The influence of these reversion heat treatments on the product microstructure and its properties may be systematically discussed in terms of the heat treating temperature in relation to the phase diagram. From this perspective, four characteristic heat treatments are defined: (1) normal tempering, (2) inter-critical tempering, (3) intercritical annealing, and (4) austenite reversion. The reactions occurring during each of these treatments are described and the nature and properties of typical product microstructures discussed, with specific reference to new commercial or laboratory steels having useful and exceptional properties

Physical and mathematical modelling of gas-fired glass melting furnaces with regard to NO-formation

International Nuclear Information System (INIS)

May, F.; Stuchlik, O.; Kremer, H.

1999-01-01

The increasing demand in quality, efficiency, energy conservation and the environmental issues drive the operators of high temperature processes to optimize their furnaces. Especially the glass manufacturing industry with their high working temperatures from about 1850 K to more than 1950 K and high air preheating temperatures of above 1480 K will produce high NOx-concentrations in the flue gas if no primary measures are taken. Considering the three different paths for NO-formation it is obvious that increased thermal NO is responsible for higher emissions. The German environmental regulations on air ''TA Luft'' requires a maximum value of 500 mg/mN3 in the flue gas for most of the combustion processes but for glass melting furnaces a temporary regulation of 1200 mg/mN3 and further on to 800 mg/mN3 is valid. Due to economical reasons the level of secondary measures is to be minimized thus the main objective of research is to reduce the NOx-emissions via primary measures. The design of the furnace is very important due to its strong influence on the distribution of velocity and species. That consequently affects the temperature field and the heat transfer to the load and further on the emissions. For the understanding of the processes within these furnaces numerical simulations, which are successfully validated with experiments, can give valuable indications to optimize furnace design for the reduction of NOx-emissions. The glass melting furnace modelled here is a regenerative horseshoe furnace fired with natural gas. Combustion air is preheated within the regenerator onto a level of temperature of 1650 K. (author)

Design of a day tank glass furnace using a transient model and steady-state computation fluid dynamics

International Nuclear Information System (INIS)

Díaz-Ibarra, Oscar; Abad, Pablo; Molina, Alejandro

2013-01-01

To design day tanks with energy efficiency and good operation standards, a detailed transient model that considers the melting, refining, cooling and working stages of the glass production process was developed. With the model, the required power input was determined, with glass coverage with batch (β) as parameter, for a furnace with a daily production of 1130 kg of soda-lime glass and 14 h for melting/refining. A detailed analysis of the energy balance with the model showed that during the daily cycle about 70% of the energy input is released with the flue gas. During the working stage most of the energy escapes through the doors. As the peak of energy consumption is during the refining process, the power requirement for this stage defines the global power requirement. Calculated energy efficiencies vary between 13% and 16% for β = 70% and 30% respectively. A steady state CFD simulation of the combustion chamber and glass tank shows that a side-fired burner configuration allows for lower gas velocities and temperatures close to the glass and the furnace walls while guaranteeing the same heat transfer characteristics to the glass than the more traditional end-fired (U-type) furnaces. -- Highlights: ► A transient model of a day tank glass furnace captures main process characteristics. ► Heat loss through doors during working stage impacts thermal efficiency. ► A side-fired burner configuration should be preferred to an end-fired approach

Modelling and prediction of pig iron variables in the blast furnace

Energy Technology Data Exchange (ETDEWEB)

Saxen, H.; Laaksonen, M.; Waller, M. [Aabo Akademi, Turku (Finland). Heat Engineering Lab.

1996-12-31

The blast furnace, where pig iron for steelmaking is produced, is an extremely complicated process, with heat and mass transfer and chemical reactions between several phases. Very few direct measurements on the internal state are available in the operation of the process. A main problem in on-line analysis and modelling is that the state of the furnace may undergo spontaneous changes, which alter the dynamic behaviour of the process. Moreover, large internal disturbances frequently occur, which affect the product quality. The work in this research project focuses on a central problem in the control of the blast furnace process, i.e., short-term prediction of pig iron variables. The problem is of considerable importance for fuel economy, product quality, and for an optimal decision making in integrated steel plants. The operation of the blast furnace aims at producing a product (hot metal) with variables maintained on a stable level (close to their setpoints) without waste of expensive fuel (metallurgical coke). The hot metal temperature and composition affect the downstream (steelmaking) processes, so fluctuations in the pig iron quality must be `corrected` in the steel plant. The goal is to develop a system which predicts the evolution of the hot metal variables (temperature, chemical composition) during the next few taps, and that can be used for decision-making in the operation of the blast furnace. Because of the complicated behaviour of the process, it is considered important to include both deterministic and stochastic components in the modelling: Mathematical models, which on the basis of measurements describe the physical state of the process, and statistical (black-box) models will be combined in the system. Moreover, different models will be applied in different domains in order to capture structural changes in the dynamics of the process SULA 2 Research Programme; 17 refs.

Modelling and prediction of pig iron variables in the blast furnace

Energy Technology Data Exchange (ETDEWEB)

Saxen, H; Laaksonen, M; Waller, M [Aabo Akademi, Turku (Finland). Heat Engineering Lab.

1997-12-31

The blast furnace, where pig iron for steelmaking is produced, is an extremely complicated process, with heat and mass transfer and chemical reactions between several phases. Very few direct measurements on the internal state are available in the operation of the process. A main problem in on-line analysis and modelling is that the state of the furnace may undergo spontaneous changes, which alter the dynamic behaviour of the process. Moreover, large internal disturbances frequently occur, which affect the product quality. The work in this research project focuses on a central problem in the control of the blast furnace process, i.e., short-term prediction of pig iron variables. The problem is of considerable importance for fuel economy, product quality, and for an optimal decision making in integrated steel plants. The operation of the blast furnace aims at producing a product (hot metal) with variables maintained on a stable level (close to their setpoints) without waste of expensive fuel (metallurgical coke). The hot metal temperature and composition affect the downstream (steelmaking) processes, so fluctuations in the pig iron quality must be `corrected` in the steel plant. The goal is to develop a system which predicts the evolution of the hot metal variables (temperature, chemical composition) during the next few taps, and that can be used for decision-making in the operation of the blast furnace. Because of the complicated behaviour of the process, it is considered important to include both deterministic and stochastic components in the modelling: Mathematical models, which on the basis of measurements describe the physical state of the process, and statistical (black-box) models will be combined in the system. Moreover, different models will be applied in different domains in order to capture structural changes in the dynamics of the process SULA 2 Research Programme; 17 refs.

MATHEMATICAL MODELING OF HEATING RATE PRODUCT AT HIGH HEAT TREATMENT

Directory of Open Access Journals (Sweden)

M. M. Akhmedova

2014-01-01

Full Text Available Methods of computing and mathematical modeling are all widely used in the study of various heat exchange processes that provide the ability to study the dynamics of the processes, as well as to conduct a reasonable search for the optimal technological parameters of heat treatment.This work is devoted to the identification of correlations among the factors that have the greatest effect on the rate of heating of the product at hightemperature heat sterilization in a stream of hot air, which are chosen as the temperature difference (between the most and least warming up points and speed cans during heat sterilization.As a result of the experimental data warming of the central and peripheral layers compote of apples in a 3 liter pot at high-temperature heat treatment in a stream of hot air obtained by the regression equation in the form of a seconddegree polynomial, taking into account the effects of pair interaction of these parameters. 

Formation of the ZnFe2O4 phase in an electric arc furnace off-gas treatment system

International Nuclear Information System (INIS)

Suetens, T.; Guo, M.; Van Acker, K.; Blanpain, B.

2015-01-01

Highlights: • EAF dust was characterized with particle size analysis, XRF, and EPMA. • Slag particles showed no sign of reaction with Zn vapor. • Fe 2 O 3 particles showed different degrees of reaction based on their size. • The thermodynamic stability of Zn vapor in EAF off-gas ducts was reevaluated. • In presence of Fe 2 O 3 , Zn vapor reacts to form ZnFe 2 O 4 and ZnO. - Abstract: To better understand the phenomena of ZnFe 2 O 4 spinel formation in electric arc furnace dust, the dust was characterized with particle size analysis, X-ray fluorescence (XRF), electron backscatter diffraction (EBSD), and electron probe micro-analysis (EPMA). Different ZnFe 2 O 4 formation reaction extents were observed for iron oxide particles with different particle sizes. ZnO particles were present as both individual particles and aggregated on the surface of larger particles. Also, the slag particles found in the off-gas were shown not to react with the zinc vapor. After confirming the presence of a ZnFe 2 O 4 formation reaction, the thermodynamic feasibility of in-process separation – a new electric arc furnace dust treatment technology – was reevaluated. The large air intake and the presence of iron oxide particles in the off-gas were included into the thermodynamic calculations. The formation of the stable ZnFe 2 O 4 spinel phase was shown to be thermodynamically favorable in current electric arc furnace off-gas ducts conditions even before reaching the post combustion chamber

Conservação de energia em fornos de cozimento de anodo Energy saving in anode baking furnaces

Directory of Open Access Journals (Sweden)

P. R. T. Tiba

2012-12-01

Full Text Available A tendência por unidades de produção mais sustentáveis vem obrigando a indústria de alumínio a adotar estratégias para reduzir o consumo de energia e minimizar a geração de resíduos. Procedimentos nesta direção têm sido implementados em fornos de cozimento de anodo, onde alguns aprimoramentos têm permitido a redução no consumo de energia. Entretanto, sabe-se que durante a etapa de queima do anodo, elevada quantidade de calor é ainda dissipada para o ambiente, aumentando os custos com energia. Desta forma, o presente trabalho tem por objetivo apresentar alternativas de redução do consumo de combustível do forno de cozimento de anodo considerando, para isto, o transporte de calor das câmaras de combustão desde as paredes refratárias até o bloco de carbono, passando pelo coque fluido. Os resultados aqui obtidos indicam que uma possível mudança da distribuição do tamanho de partículas do coque, bem como, a adição de uma manta isolante no topo do forno pode aperfeiçoar o desempenho do sistema quando o foco é sustentabilidade e otimização do processo.The trend for sustainable production units induced the aluminum industry to adopt strategies of reducing the energy consumption and waste generation. In this sense, several procedures have been carried out in the anode baking furnace, reducing its energy consumption. However, during the carbon block thermal treatment, a great amount of heat is still released to the environment, increasing the energy cost. Therefore, the present work aims to show alternatives of reducing the anode furnace energy consumption considering the heat flow from the combustion chamber, via the flue wall and the fluid coke, till the anode. The results point out that a change in the fluid coke particle size distribution as well as placing an insulating blanket on the top of the furnace can optimize the anode furnace performance when the focus is sustainability and the process optimization.

29 CFR 1919.16 - Heat treatment.

Science.gov (United States)

2010-07-01

... 29 Labor 7 2010-07-01 2010-07-01 false Heat treatment. 1919.16 Section 1919.16 Labor Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR (CONTINUED) GEAR CERTIFICATION Certification of Vessels' Cargo Gear § 1919.16 Heat treatment. (a) All chains (other...

Finite Element Creep-Fatigue Analysis of a Welded Furnace Roll for Identifying Failure Root Cause

Science.gov (United States)

Yang, Y. P.; Mohr, W. C.

2015-11-01

Creep-fatigue induced failures are often observed in engineering components operating under high temperature and cyclic loading. Understanding the creep-fatigue damage process and identifying failure root cause are very important for preventing such failures and improving the lifetime of engineering components. Finite element analyses including a heat transfer analysis and a creep-fatigue analysis were conducted to model the cyclic thermal and mechanical process of a furnace roll in a continuous hot-dip coating line. Typically, the roll has a short life, modeling heat convection from hot air inside the furnace. The creep-fatigue analysis was performed by inputting the predicted temperature history and applying mechanical loads. The analysis results showed that the failure was resulted from a creep-fatigue mechanism rather than a creep mechanism. The difference of material properties between the filler metal and the base metal is the root cause for the roll failure, which induces higher creep strain and stress in the interface between the weld and the HAZ.

49 CFR 179.200-11 - Postweld heat treatment.

Science.gov (United States)

2010-10-01

... 49 Transportation 2 2010-10-01 2010-10-01 false Postweld heat treatment. 179.200-11 Section 179.200-11 Transportation Other Regulations Relating to Transportation PIPELINE AND HAZARDOUS MATERIALS... Postweld heat treatment. When specified in § 179.201-1, after welding is complete, postweld heat treatment...

Chapter 5: Residential Furnaces and Boilers Evaluation Protocol. The Uniform Methods Project: Methods for Determining Energy Efficiency Savings for Specific Measures

Energy Technology Data Exchange (ETDEWEB)

Kurnik, Charles W. [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Jacobson, David [Jacobson Energy Research, Providence, RI (United States)

2017-09-01

The high-efficiency boiler and furnace measure produces gas heating savings resulting from installation of more energy-efficient heating equipment in a residence. Such equipment, which ranges in size from 60 kBtu/hr to 300 kBtu/hr, is installed primarily in single-family homes and multifamily buildings with individual heating systems for each dwelling unit. This protocol does not cover integrated heating and water heating units which can be used in lieu of space heating only equipment.

Efficiency of using direct-flow burners and nozzles in implementation of dry-bottom ash removal at the TPP-210A boiler furnace

Science.gov (United States)

Arkhipov, A. M.; Kanunnikov, A. A.; Kirichkov, V. S.; Prokhorov, V. B.; Fomenko, M. V.; Chernov, S. L.

2017-02-01

In reconstruction of operating pulverized coal-fired boilers, one of the main factors is the choice of a method for slag removal: dry bottom ash removal (DBAR) or slag-tap removal (STR). In this case, ecological and economic aspects should be taken into account, and also the early ignition of pulverized coal fuel, the reliability of operation of the furnace walls in the mode without slagging, and the stability of slag removal should be provided. In this work, issues of changeover of the pulverized coal-fired boilers of the TPP-210A type from the STR mode to the DBAR mode are considered. As of today, the main problems during the operation of these boilers are the high emissions of nitrogen oxides together with flue gases into the atmosphere and the appropriated payoffs, a small range of loads available, the necessity of stabilization of the pulverizedcoal flame sustainability by using the highly reactive fuel, large mechanical fuel underburning, etc. Results of studying aerodynamics of a furnace with DBAR obtained in the process of physical simulation are given; technical solutions and preliminary design (configuration of burners and nozzles in the boiler furnace, conceptual design of the pulverized coal burner, configuration of TPP-210A boiler with the low heat liberation of furnace cross-section and volumetric heat release) are set forth, which are associated with the optimization of aerodynamics of furnace volume, when the direct-flow burners and nozzles are used, and with organization of the efficient staged combustion of solid fuel. Two versions of possible modernization of a boiler unit are considered. Under conditions of the planned increase in the steam production capacity, the most promising measures are as follows: the DBAR implementation with reducing heat releases of the cross-section and volume of the furnace approximately by half, the installation of the direct-flow burners and nozzles with injection of recirculation gases into the active combustion

A furnace and temperature controller for optical absorption studies with a spectrophotometer

International Nuclear Information System (INIS)

Mariani Rogat, F.

1975-01-01

The design and main features of a furnace with a temperature controller and programmer are shown. This system allows to measure the optical absorption spectrum of a sample from room temperature to 400 deg C, in a double beam spectrophotometer Perkin Elmer 350. The sample temperature can be linearly increased at different heating rates between 4 and 38 deg C/min. The temperature ramp can be stopped at any desired point and the sample temperature shall be stabilized in less than one minute. This temperature shall be kept constant within 0.5 deg C for hours. The sample is heated in vacuum. (author)

Surface development of a brazing alloy during heat treatment-a comparison between UHV and APXPS

Science.gov (United States)

Rullik, L.; Johansson, N.; Bertram, F.; Evertsson, J.; Stenqvist, T.; Lundgren, E.

2018-01-01

In an attempt to bridge the pressure gap, APXPS was used to follow the surface development of an aluminum brazing sheet during heating in an ambient oxygen-pressure mimicking the environment of an industrial brazing furnace. The studied aluminum alloy brazing sheet is a composite material consisting of two aluminum alloy standards whose surface is covered with a native aluminum oxide film. To emphasize the necessity of studies of this system in ambient sample environments it is compared to measurements in UHV. Changes in thickness and composition of the surface oxide were followed after heating to 300 °C, 400 °C, and 500 °C. The two sets presented in this paper show that the surface development strongly depends on the environment the sample is heated in.

Comprehensive Numerical Modeling of the Blast Furnace Ironmaking Process

Science.gov (United States)

Zhou, Chenn; Tang, Guangwu; Wang, Jichao; Fu, Dong; Okosun, Tyamo; Silaen, Armin; Wu, Bin

2016-05-01

Blast furnaces are counter-current chemical reactors, widely utilized in the ironmaking industry. Hot reduction gases injected from lower regions of the furnace ascend, reacting with the descending burden. Through this reaction process, iron ore is reduced into liquid iron that is tapped from the furnace hearth. Due to the extremely harsh environment inside the blast furnace, it is difficult to measure or observe internal phenomena during operation. Through the collaboration between steel companies and the Center for Innovation through Visualization and Simulation, multiple computational fluid dynamics (CFD) models have been developed to simulate the complex multiphase reacting flow in the three regions of the furnace, the shaft, the raceway, and the hearth. The models have been used effectively to troubleshoot and optimize blast furnace operations. In addition, the CFD models have been integrated with virtual reality. An interactive virtual blast furnace has been developed for training purpose. This paper summarizes the developments and applications of blast furnace CFD models and the virtual blast furnace.

Low-Cost Gas Heat Pump for Building Space Heating

Energy Technology Data Exchange (ETDEWEB)

Garrabrant, Michael [Stone Mountain Technologies, Inc., Johnson City, TN (United States); Keinath, Christopher [Stone Mountain Technologies, Inc., Johnson City, TN (United States)

2016-10-11

Gas-fired residential space heating in the U.S is predominantly supplied by furnaces and boilers. These technologies have been approaching their thermodynamic limit over the past 30 years and improvements for high efficiency units have approached a point of diminishing return. Electric heat pumps are growing in popularity but their heating performance at low ambient temperatures is poor. The development of a low-cost gas absorption heat pump would offer a significant improvement to current furnaces and boilers, and in heating dominated climate zones when compared to electric heat pumps. Gas absorption heat pumps (GAHP) exceed the traditional limit of thermal efficiency encountered by typical furnaces and boilers, and maintain high levels of performance at low ambient temperatures. The project team designed and demonstrated two low-cost packaged prototype GAHP space heating systems during the course of this investigation. Led by Stone Mountain Technologies Inc. (SMTI), with support from A.O. Smith, and the Gas Technology Institute (GTI), the cross-functional team completed research and development tasks including cycle modeling, 8× scaling of a compact solution pump, combustion system development, breadboard evaluation, fabrication of two packaged prototype units, third party testing of the first prototype, and the evaluation of cost and energy savings compared to high and minimum efficiency gas options. Over the course of the project and with the fabrication of two Alpha prototypes it was shown that this technology met or exceeded most of the stated project targets. At ambient temperatures of 47, 35, 17 and -13°F the prototypes achieved gas based coefficients of performance of 1.50, 1.44, 1.37, and 1.17, respectively. Both units operated with parasitic loads well below the 750 watt target with the second Alpha prototype operating 75-100 watts below the first Alpha prototype. Modulation of the units at 4:1 was achieved with the project goal of 2:1 modulation

Furnace coking simulations in a laboratory apparatus

Energy Technology Data Exchange (ETDEWEB)

Eaton, Paul [Champion Technologies Inc (United States)], email: paul.eaton@champ-tech.com; Newman, Bruce [ConocoPhillips (United States)], email: Bruce.A.Newman@conocophillips.com; Gray, Murray; Kubis, Alan; Derakhshesh, Marzie; Holt, Chris; Mitlin, David [Department of Chemical and Materials Engineering, University of Alberta (Canada)

2010-07-01

This work deals with simulating fouling behavior of crude oil in a delayed coker furnace. Fouling on different heated metal probes was investigated; these were mainly stainless steel, iron, or mild steel probes. Heat transfer theory was used to calculate the system fouling factor, and this parameter was recorded as a function of time to model in-situ fouling intensity. Physical and chemical properties such as buildup thickness and composition were investigated using different measuring techniques, most important of which were extractive-iron-nickel ion chromatography, optical and scanning electron microscopy (SEM), and electron dispersion spectroscopy (EDS). Changes in surface layers of the metallic probe during coke formation along with microstructures of the coke were examined using a focused-ion beam (FIB). It was shown that the iron probe exhibited more buildups on its surface than stainless steels, and fouling of mild steel came in between. As for oils with different concentrations, fouling of diluted atmospheric tower bottom (ATB) was greater than that of undiluted ATP.

Improved process for the treatment of bituminous materials. [two heat treatments

Energy Technology Data Exchange (ETDEWEB)

1947-04-30

A continuous process for recovering valuable hydrocarbon oils from solid minerals adapted to produce such oils upon application of heat, consists of reducing the raw minerals to a powder, suspending the powdered minerals in a gaseous medium and subjecting the suspension thus formed to heat treatment in a primary reaction zone, followed by heat treatment in a secondary reaction zone separate from the primary reaction zone. The temperature during the second of said treatments being substantially higher than that of the first.

Sealed rotary hearth furnace with central bearing support

Science.gov (United States)

Docherty, James P.; Johnson, Beverly E.; Beri, Joseph

1989-01-01

The furnace has a hearth which rotates inside a stationary closed chamber and is supported therein on vertical cylindrical conduit which extends through the furnace floor and is supported by a single center bearing. The charge is deposited through the furnace roof on the rim of the hearth as it rotates and is moved toward the center of the hearth by rabbles. Externally generated hot gases are introduced into the furnace chamber below the hearth and rise through perforations in the hearth and up through the charge. Exhaust gases are withdrawn through the furnace roof. Treated charge drops from a center outlet on the hearth into the vertical cylindrical conduit which extends downwardly through the furnace floor to which it is also sealed.

A computer code for the prediction of mill gases and hot air distribution between burners sections as input parameters for 3D CFD furnace calculation

International Nuclear Information System (INIS)

Tucakovic, Dragan; Zivanovic, Titoslav; Beloshevic, Srdjan

2006-01-01

Current computer technology development enables application of powerful software packages that can provide a reliable insight into real operating conditions of a steam boiler in the Thermal Power Plant. Namely, an application of CFD code to the 3D analysis of combustion and heat transfer in a furnace provides temperature, velocity and concentration fields in both cross sectional and longitudinal planes of the observed furnace. In order to obtain reliable analytical results, which corresponds to real furnace conditions, it is necessary to accurately predict a distribution of mill gases and hot air between burners' sections, because these parameters are input values for the furnace 3D calculation. Regarding these tasks, the computer code for the prediction of mill gases and hot air distribution has been developed at the Department for steam boilers of the Faculty of Mechanical Engineering in Belgrade. The code is based on simultaneous calculations of material and heat balances for fan mill and air tracts. The aim of this paper is to present a methodology of performed calculations and results obtained for the steam boiler furnace of 350 MWe Thermal Power Plant equipped with eight fan mills. Key words: mill gases, hot air, aerodynamic calculation, air tract, mill tract.

Automatic Method for Controlling the Iodine Adsorption Number in Carbon Black Oil Furnaces

Directory of Open Access Journals (Sweden)

Zečević, N.

2008-12-01

Full Text Available There are numerous of different inlet process factors in carbon black oil furnaces which must be continuously and automatically adjusted, due to stable quality of final product. The most important six inlet process factors in carbon black oil-furnaces are:1. volume flow of process air for combustion2. temperature of process air for combustion3. volume flow of natural gas for insurance the necessary heat for thermal reaction of conversionthe hydrocarbon oil feedstock in oil-furnace carbon black4. mass flow rate of hydrocarbon oil feedstock5. type and quantity of additive for adjustment the structure of oil-furnace carbon black6. quantity and position of the quench water for cooling the reaction of oil-furnace carbon black.The control of oil-furnace carbon black adsorption capacity is made with mass flow rate of hydrocarbon feedstock, which is the most important inlet process factor. Oil-furnace carbon black adsorption capacity in industrial process is determined with laboratory analyze of iodine adsorption number. It is shown continuously and automatically method for controlling iodine adsorption number in carbon black oil-furnaces to get as much as possible efficient control of adsorption capacity. In the proposed method it can be seen the correlation between qualitatively-quantitatively composition of the process tail gasses in the production of oil-furnace carbon black and relationship between air for combustion and hydrocarbon feedstock. It is shown that the ratio between air for combustion and hydrocarbon oil feedstock is depended of adsorption capacity summarized by iodine adsorption number, regarding to BMCI index of hydrocarbon oil feedstock.The mentioned correlation can be seen through the figures from 1. to 4. From the whole composition of the process tail gasses the best correlation for continuously and automatically control of iodine adsorption number is show the volume fraction of methane. The volume fraction of methane in the

Emission spectroscopy for coal-fired cyclone furnace diagnostics

Energy Technology Data Exchange (ETDEWEB)

Wehrmeyer, J.A.; Boll, D.E.; Smith, R. [Vanderbilt University, Nashville, TN (United States). Dept. of Mechanical Engineering

2003-08-01

Using a spectrograph and charge-coupled device (CCD) camera, ultraviolet and visible light emission spectra were obtained from a coal-burning electric utility's cyclone furnaces operating at either fuel-rich or fuel-lean conditions. The aim of this effort is to identify light emission signals that can be related to a cyclone furnace's operating condition in order to adjust its air/fuel ratio to minimize pollutant production. Emission spectra at the burner and outlet ends of cyclone furnaces were obtained. Spectra from all cyclone burners show emission lines for the trace elements Li, Na, K, and Rb, as well as the molecular species OH and CaOH. The Ca emission line is detected at the burner end of both the fuel-rich and fuellean cyclone furnaces but is not detected at the outlet ends of either furnace type. Along with the disappearance of Ca is a concomitant increase in the CaOH signal at the outlet end of both types of furnaces. The OH signal strength is in general stronger when viewing at the burner end rather than the exhaust end of both the fuel-rich and fuel-lean cyclone furnaces, probably due to high, non-equilibrium amounts of OH present inside the furnace. Only one molecular species was detected that could be used as a measure of air/fuel ratio: MgOH. It was detected at the burner end of fuel-rich cyclone furnaces but not detected in fuel-lean cyclone furnaces. More direct markers of air/fuel ratio, such as CO and 02 emission, were not detected, probably due to the generally weak nature of molecular emission relative to ambient blackbody emission present in the cyclone furnaces, even at ultraviolet wavelengths.

Fundamentals of electroheat electrical technologies for process heating

CERN Document Server

Lupi, Sergio

2017-01-01

This book provides a comprehensive overview of the main electrical technologies for process heating, which tend to be treated separately in specialized books. Individual chapters focus on heat transfer, electromagnetic fields in electro-technologies, arc furnaces, resistance furnaces, direct resistance heating, induction heating, and high-frequency and microwave heating. The authors highlight those topics of greatest relevance to a wide-ranging teaching program, and at the same time offer a detailed review of the main applications of the various technologies. The content represents a synthesis of the extensive knowledge and experience that the authors have accumulated while researching and teaching at the University of Padua’s Engineering Faculty. This text on industrial electroheating technologies is a valuable resource not only for students of industrial, electrical, chemical, and material science engineering, but also for engineers, technicians and others involved in the application of electroheating and...

Fossil fuel furnace reactor

Science.gov (United States)

Parkinson, William J.

1987-01-01

A fossil fuel furnace reactor is provided for simulating a continuous processing plant with a batch reactor. An internal reaction vessel contains a batch of shale oil, with the vessel having a relatively thin wall thickness for a heat transfer rate effective to simulate a process temperature history in the selected continuous processing plant. A heater jacket is disposed about the reactor vessel and defines a number of independent controllable temperature zones axially spaced along the reaction vessel. Each temperature zone can be energized to simulate a time-temperature history of process material through the continuous plant. A pressure vessel contains both the heater jacket and the reaction vessel at an operating pressure functionally selected to simulate the continuous processing plant. The process yield from the oil shale may be used as feedback information to software simulating operation of the continuous plant to provide operating parameters, i.e., temperature profiles, ambient atmosphere, operating pressure, material feed rates, etc., for simulation in the batch reactor.

AUTOMATION OF GLASS TEMPERING FURNACE BY USING PLC

Directory of Open Access Journals (Sweden)

Abdullah BÜYÜKYILDIZ

2007-02-01

Full Text Available In this study, a furnace which is used for observation of environments under high temperature, and also used for manufacturing of glasses which are resisted to high temperature has been designed and implemented. Automation of this system has been done by using PLC. Operating parameters of furnace such as materials entering, the furnace, the local temperature control of furnace, cooling control and materials outing have been sensed with Hall Effect Sensor. Furthermore, the observation of parameters of furnace on screen has been provided with SCADA software. Obtained products have been shown the system works successfully.

Tests of Bed Agglomeration Tendency Using a Rotating Furnace; Roterugn foer bedoemning av sintringsbenaegenhet

Energy Technology Data Exchange (ETDEWEB)

Larfeldt, Jenny; Zintl, Frank [TPS Termiska Processer AB, Nykoeping (Sweden)

2003-08-01

Bed sintering is a well known problem in fluidised bed boilers. In order to avoid bed sintering the bed material turn over ratio is high which leads a high consumption of bed material. This work aims at developing and evaluating a method for testing the bed agglomeration tendency of a FB bed material by using a rotating furnace. A rotating furnace has been designed and tests have shown that three temperatures describing the increasing agglomeration tendency can be evaluated; TA when several particles stick to each other and to the crucible wall, TB when half of the material sticks to the wall and TC when almost all the material forms a ball in the crucible. Comparison with bed agglomeration tests has shown that TA is between 80 deg C to 130 deg C lower than the bed agglomeration temperature from fluid bed tests. It is shown that TB is closer to the bed agglomeration temperature and finally that the temperature TC is higher than the bed agglomeration temperature. It is concluded that in the rotating furnace sticking of particles is visualised early, and that this sticking will not cause defluidisation of the bed until more than half of the material in the crucible is sticky. Repeated tests has been performed at a heating rate of 5 deg/minute and a rotating speed of 12 rpm and a furnace inclination of 20 deg was found to give distinct results in the evaluation. The evaluation has shown to be reproducible at lower temperatures. At higher temperatures, around 1,000 deg C, the evaluation was complicated by a poor picture quality which probably can be improved by proper cooling of the camera. It has also been shown that sticking of material in the rotating furnace could be detected at relatively low temperatures of 750 deg C that disappeared at higher temperatures. This is likely to be explained by melting salts that evaporates as temperature increase. At even higher temperatures the sticking reappeared until a ball was formed in the crucible. The latter sticking is

Performance Analysis of Solar Assisted Fluidized Bed Dryer Integrated Biomass Furnace with and without Heat Pump for Drying of Paddy

Directory of Open Access Journals (Sweden)

M. Yahya

2016-01-01

Full Text Available The performances of a solar assisted fluidized bed dryer integrated biomass furnace (SA-FBDIBF and a solar assisted heat pump fluidized bed dryer integrated biomass furnace (SAHP-FBDIBF for drying of paddy have been evaluated, and also drying kinetics of paddy were determined. The SA-FBDIBF and the SAHP-FBDIBF were used to dry paddy from 11 kg with moisture content of 32.85% db to moisture content of 16.29% db (14% wb under an air mass flow rate of 0.1037 kg/s within 29.73 minutes and 22.95 minutes, with average temperatures and relative humidities of 80.3°C and 80.9°C and 12.28% and 8.14%, respectively. The average drying rate, specific energy consumption, and specific moisture extraction rate were 0.043 kg/minute and 0.050 kg/minute, 5.454 kWh/kg and 4.763 kWh/kg, and 0.204 kg/kWh and 0.241 kg/kWh for SA-FBDIBF and SAHP-FBDIBF, respectively. In SA-FBDIBF and SAHP-FBDIBF, the dryer thermal efficiencies were average values of 12.28% and 15.44%; in addition, the pickup efficiencies were 33.55% and 43.84% on average, whereas the average solar and biomass fractions were 10.9% and 10.6% and 36.6% and 30.4% for SA-FBDIBF and SAHP-FBDIBF, respectively. The drying of paddy occurred in the falling rate period. The experimental dimensionless moisture content data were fitted to three mathematical models. Page’s model was found best to describe the drying behaviour of paddy.

A comparison between weighted sum of gray and spectral CK radiation models for heat transfer calculations in furnaces

Energy Technology Data Exchange (ETDEWEB)

El Ammouri, F; Plessier, R; Till, M; Marie, B; Djavdan, E [Air Liquide Centre de Recherche Claude Delorme, 78 - Jouy-en-Josas (France)

1997-12-31

Coupled reactive fluid dynamics and radiation calculations are performed in air and oxy-fuel furnaces using two gas radiative property models. The first one is the weighted sum of gray gases model (WSGG) and the second one is the correlated-k (CK) method which is a spectral model based on the cumulative distribution function of the absorption coefficient inside a narrow band. The WSGG model, generally used in industrial configurations, is less time consuming than the CK model. However it is found that it over-predicts radiative fluxes by about 12 % in industrial furnaces. (authors) 27 refs.

A comparison between weighted sum of gray and spectral CK radiation models for heat transfer calculations in furnaces

Energy Technology Data Exchange (ETDEWEB)

El Ammouri, F.; Plessier, R.; Till, M.; Marie, B.; Djavdan, E. [Air Liquide Centre de Recherche Claude Delorme, 78 - Jouy-en-Josas (France)

1996-12-31

Coupled reactive fluid dynamics and radiation calculations are performed in air and oxy-fuel furnaces using two gas radiative property models. The first one is the weighted sum of gray gases model (WSGG) and the second one is the correlated-k (CK) method which is a spectral model based on the cumulative distribution function of the absorption coefficient inside a narrow band. The WSGG model, generally used in industrial configurations, is less time consuming than the CK model. However it is found that it over-predicts radiative fluxes by about 12 % in industrial furnaces. (authors) 27 refs.

The influence of the furnace design on emissions from small wood pellet burners

International Nuclear Information System (INIS)

Aspfors, Jonas; Larfeldt, Jenny

1999-01-01

Two pellet burners have been installed and tested in a small scale boiler for house heating. The boiler is representative for the Swedish households and the burners, upwards and forward burning, are commercially available on the Swedish market. This work focuses on the boiler operation and particularly the potential of improved emissions by changing the furnace design. An insulation of the fireplace lowered the emission of CO by 50% and the emission of OGC by 60% for the upwards burning burner at low load. Modifying the furnace using baffles did not have any influence on the emissions. It is concluded that an increased temperature in the furnace is more important than an increased residence time of the combustible gases to decrease the emissions. At full load both burners emit approximately 300 mg CO per nm 3 gas and the emission of OGC are negligible. At half load the emissions of CO increased to 1000 mg/m n 3 and OGC to 125 mg/m n 3 in the upward burning burner. The forwards burning burner had a small increase in OGC to about 10 mg/m n 3 at half load while the emission of CO increased to 800 mg/m n 3 . The forward burning burner is less influenced on the furnace design compared to the upward burning burner. The comparatively high emissions of OGC for the upward burning burner is explained by the intermittent operation. However, it was possible to reduce the emissions from this burner by ceramic insulation of the furnace Project report from the program: Small scale combustion of biofuels. 3 refs, 12 figs, 2 tab, 1 appendix with 33 figs and 12 tabs

Fundamental study on carbon composite iron ore hot briquette used as blast furnace burden

Energy Technology Data Exchange (ETDEWEB)

Chu, Man-sheng; Liu, Zheng-gen; Wang, Zhao-cai [Institute of Ferrous Metallurgy, Northeastern University, Shenyang (China); Yagi, Jun-ichiro [Institute of Multidisciplinary Research for Advanced Materials, Tohoku University (Japan)

2011-05-15

Carbon composite iron ore hot briquette (CCB) is the product of fine iron ore and fine coal by hot briquetting process, which attracts more and more attention as a new type of ironmaking raw materials aiming to improve the operation efficiency and reduce the coke consumption of blast furnace. This paper is devoted to experimental study on metallurgical properties of CCB and numerical simulation of the BF operation with CCB charging. At first, the metallurgical properties of CCB, including cold crushing strength, RDI, RSI, reducibility, high temperature strength, and softening and dripping are experimentally tested and compared with the common burdens, which revealed that the CCB possesses the required metallurgical properties and is suitable to use as the blast furnace burden. Then, the effects of charging CCB on the dripping properties of comprehensive burdens are elucidated based on the experiments under simulated blast furnace conditions. The results showed that the maximum charging ratio of CCB in the iron burdens is 40%-50% for achieving appropriate dripping properties of the mixed burdens. Finally, a multi-fluid blast furnace model is used to simulate BF operation with CCB charging. According to model simulations, charging CCB will cause the temperature level to decreases in the furnace and the location of the cohesive zone shifts downward. On the other hand, the productivity tends to increase while coke rate and total reducing agent rate decrease, the heat efficiency improves remarkably and the operation performance of BF is effectively enhanced. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Furnace devices aerodynamics optimization for fuel combustion efficiency improvement and nitrogen oxide emission reduction

Science.gov (United States)

Volkov, E. P.; Prokhorov, V. B.; Arkhipov, A. M.; Chernov, S. L.; Kirichkov, V. S.; Kaverin, A. A.

2017-11-01

MPEI conducts researches on physical and mathematical models of furnace chambers for improvement of power-generation equipment fuel combustion efficiency and ecological safety. Results of these researches are general principles of furnace aerodynamics arrangement for straight-flow burners and various fuels. It has been shown, that staged combustion arrangement with early heating and igniting with torch distribution in all furnace volume allows to obtain low carbon in fly ash and nitrogen oxide emission and also to improve boiler operation reliability with expand load adjustment range. For solid fuel combustion efficiency improvement it is practical to use high-placed and strongly down-tilted straight-flow burners, which increases high-temperature zone residence time for fuel particles. In some cases, for this combustion scheme it is possible to avoid slag-tap removal (STR) combustion and to use Dry-bottom ash removal (DBAR) combustion with tolerable carbon in fly ash level. It is worth noting that boilers with STR have very high nitrogen oxide emission levels (1200-1800 mg/m3) and narrow load adjustment range, which is determined by liquid slag output stability, so most industrially-developed countries don’t use this technology. Final decision about overhaul of boiler unit is made with regard to physical and mathematical modeling results for furnace and zonal thermal calculations for furnace and boiler as a whole. Overhaul of boilers to provide staged combustion and straight-flow burners and nozzles allows ensuring regulatory nitrogen oxide emission levels and corresponding best available technology criteria, which is especially relevant due to changes in Russian environmental regulation.

Modeling and Simulation of Claus Unit Reaction Furnace

Directory of Open Access Journals (Sweden)

Maryam Pahlavan

2016-01-01

Full Text Available Reaction furnace is the most important part of the Claus sulfur recovery unit and its performance has a significant impact on the process efficiency. Too many reactions happen in the furnace and their kinetics and mechanisms are not completely understood; therefore, modeling reaction furnace is difficult and several works have been carried out on in this regard so far. Equilibrium models are commonly used to simulate the furnace, but the related literature states that the outlet of furnace is not in equilibrium and the furnace reactions are controlled by kinetic laws; therefore, in this study, the reaction furnace is simulated by a kinetic model. The predicted outlet temperature and concentrations by this model are compared with experimental data published in the literature and the data obtained by PROMAX V2.0 simulator. The results show that the accuracy of the proposed kinetic model and PROMAX simulator is almost similar, but the kinetic model used in this paper has two importance abilities. Firstly, it is a distributed model and can be used to obtain the temperature and concentration profiles along the furnace. Secondly, it is a dynamic model and can be used for analyzing the transient behavior and designing the control system.

An update on blast furnace granular coal injection

Energy Technology Data Exchange (ETDEWEB)

Hill, D.G. [Bethlehem Steel Corp., Burns Harbor, IN (United States); Strayer, T.J.; Bouman, R.W. [Bethlehem Steel Corp., PA (United States)

1997-12-31

A blast furnace coal injection system has been constructed and is being used on the furnace at the Burns Harbor Division of Bethlehem Steel. The injection system was designed to deliver both granular (coarse) and pulverized (fine) coal. Construction was completed on schedule in early 1995. Coal injection rates on the two Burns Harbor furnaces were increased throughout 1995 and was over 200 lbs/ton on C furnace in September. The injection rate on C furnace reached 270 lbs/ton by mid-1996. A comparison of high volatile and low volatile coals as injectants shows that low volatile coal replaces more coke and results in a better blast furnace operation. The replacement ratio with low volatile coal is 0.96 lbs coke per pound of coal. A major conclusion of the work to date is that granular coal injection performs very well in large blast furnaces. Future testing will include a processed sub-bituminous coal, a high ash coal and a direct comparison of granular versus pulverized coal injection.

Analysis of the sensitivity and sample-furnace thermal-lag of a differential thermal analyzer

International Nuclear Information System (INIS)

Roura, P.; Farjas, J.

2005-01-01

The heat exchange between the horizontal furnace of a differential thermal analyzer (DTA) and the sample is analyzed with the aim of understanding the parameters governing the thermal signal. The resistance due to radiation and conduction through the gas has been calculated and compared to the experimental values of the thermal-lag between the sample and furnace and apparatus sensitivity. The overall evolution of these parameters with the temperature and their relative values are well understood by considering the temperature differences that arise between the sample and holder. Two RC thermal models are used for describing the apparatus performance at different temperature ranges. Finally, the possibility of improving the signal quality through the control of the leak resistances is stressed

Three story residence with solar heat--Manchester, New Hampshire

Science.gov (United States)

1981-01-01

When heat lost through ducts is counted for accurate performance assessment, solar energy supplied 56 percent of building's space heating load. Average outdoor temperature was 53 degrees F; average indoor temperature was 69 degrees F. System operating modes included heating from solar collectors, storing heat, heating from storage, auxiliary heating with oil fired furnace, summer venting, and hot water preheating.

Effect of heat-treatment on elevated temperature fatigue-crack growth behavior of two heats of Alloy 718

International Nuclear Information System (INIS)

Mills, W.J.; James, L.A.

1978-05-01

The room temperature and elevated temperature fatigue-crack growth behavior of two heats of Alloy 718 was characterized within a linear-elastic fracture mechanics framework. Two different heat-treatments were used: the ''conventional'' (ASTM A637) treatment, and a ''modified'' heat-treatment designed to improve the toughness of Alloy 718 base metal and weldments. Heat-to-heat variations in the fatigue-crack propagation behavior were observed in the conventionally-treated material. On the other hand, no heat-to-heat variations were observed in the modified condition. Furthermore, both heats of Alloy 718 exhibited superior fatigue-crack growth resistance when given the modified heat-treatment. Electron fractographic examination of Alloy 718 fatigue fracture surfaces revealed that the operative crack growth mechanisms were dependent on heat-treatment, temperature, and ΔK level

Glass: Rotary Electric Glass Furnace

Energy Technology Data Exchange (ETDEWEB)

Recca, L.

1999-01-29

Compared to conventional gas-fired furnaces, the new rotary electric furnace will increase energy efficiency while significantly reducing air emissions, product turnaround time, and labor costs. As this informative new fact sheet explains, the thousand different types of glass optical blanks produced for the photonics industry are used for lasers, telescopes, cameras, lights, and many other products.

Optical cavity furnace for semiconductor wafer processing

Science.gov (United States)

Sopori, Bhushan L.

2014-08-05

An optical cavity furnace 10 having multiple optical energy sources 12 associated with an optical cavity 18 of the furnace. The multiple optical energy sources 12 may be lamps or other devices suitable for producing an appropriate level of optical energy. The optical cavity furnace 10 may also include one or more reflectors 14 and one or more walls 16 associated with the optical energy sources 12 such that the reflectors 14 and walls 16 define the optical cavity 18. The walls 16 may have any desired configuration or shape to enhance operation of the furnace as an optical cavity 18. The optical energy sources 12 may be positioned at any location with respect to the reflectors 14 and walls defining the optical cavity. The optical cavity furnace 10 may further include a semiconductor wafer transport system 22 for transporting one or more semiconductor wafers 20 through the optical cavity.

Effect of Microstructure on the Wear Behavior of Heat Treated SS-304 Stainless Steel

Directory of Open Access Journals (Sweden)

S. Kumar

2016-12-01

Full Text Available Sliding wear characteristics of some heat treated SS-304 stainless steel against EN-8 steel in dry condition have been studied in the present experimental work. Samples of SS-304 stainless steel have been heated in a muffle furnace in desired temperature and allowed to dwell for two hours. The heated specimen are then cooled in different media namely inside the furnace, open air, cutting grade oil (grade 44 and water at room temperature to obtain different grades of heat treatment. Microstructures and corresponding micro hardness of the samples have been measured along with Feritscopic studies. Wear characteristics have been studied in a multi tribo-tester (Ducom in dry sliding condition against EN-8 steel roller. Speed, load on job and duration of test run have been considered as the experimental parameters. The wear of the samples have been obtained directly from ‘Winducom 2006’ software. Mass loss of the samples before and after operation has also been considered as the measure of wear in the present study. All the samples have been slid against EN-8 steel roller with fixed experimental parameters. The data have been plotted, compared and analyzed. Effect of microstructures as well as micro hardness on the wear behavior has been studied and concluded accordingly.

Influence of Short Austenitization Treatments on the Mechanical Properties of Low-Alloy Steels for Hot Forming Applications

Science.gov (United States)

Holzweissig, Martin Joachim; Lackmann, Jan; Konrad, Stefan; Schaper, Mirko; Niendorf, Thomas

2015-07-01

The current work elucidates an improvement of the mechanical properties of tool-quenched low-alloy steel by employing extremely short austenitization durations utilizing a press heating arrangement. Specifically, the influence of different austenitization treatments—involving austenitization durations ranging from three to 15 seconds—on the mechanical properties of low-alloy steel in comparison to an industrial standard furnace process was examined. A thorough set of experiments was conducted to investigate the role of different austenitization durations and temperatures on the resulting mechanical properties such as hardness, bending angle, tensile strength, and strain at fracture. The most important finding is that the hardness, the bending angle as well as the tensile strength increase with shortened austenitization durations. Furthermore, the ductility of the steels exhibits almost no difference following the short austenitization durations and the standard furnace process. The enhancement of the mechanical properties imposed by the short heat treatments investigated, is related to a refinement of microstructural features as compared to the standard furnace process.

Ferromanganese Furnace Modelling Using Object-Oriented Principles

Energy Technology Data Exchange (ETDEWEB)

Wasboe, S.O.

1996-12-31

This doctoral thesis defines an object-oriented framework for aiding unit process modelling and applies it to model high-carbon ferromanganese furnaces. A framework is proposed for aiding modelling of the internal topology and the phenomena taking place inside unit processes. Complex unit processes may consist of a number of zones where different phenomena take place. A topology is therefore defined for the unit process itself, which shows the relations between the zones. Inside each zone there is a set of chemical species and phenomena, such as reactions, phase transitions, heat transfer etc. A formalized graphical methodology is developed as a tool for modelling these zones and their interaction. The symbols defined in the graphical framework are associated with objects and classes. The rules for linking the objects are described using OMT (Object Modeling Technique) diagrams and formal language formulations. The basic classes that are defined are implemented using the C++ programming language. The ferromanganese process is a complex unit process. A general description of the process equipment is given, and a detailed discussion of the process itself and a system theoretical overview of it. The object-oriented framework is then used to develop a dynamic model based on mass and energy balances. The model is validated by measurements from an industrial furnace. 101 refs., 119 figs., 20 tabs.

Microwave heat treatment as a substitute for conventional treatment of palm oil fruits

International Nuclear Information System (INIS)

Mujahid H Al-Fayadh; Nor Azura Masabbir Ali

1996-01-01

Microwave energy has become a sound method of heat treatment because of its high penetration power, cleanliness and possible economic significance. In this research, microwave heat was used as a substitute for conventional blanching method of palm oil fruits. Microwave treatment at 2450 MHz and 800 watts gave very close color and frn,frying characteristics to oil of blanched fruits after one minute exposure time. However, five minutes of microwave heat gave severe husk oil discoloration after 49 hours of deep frying, compared to all oils extracted from fruits treated by either low, microwave exposure time or conventional steam treatment. Kernel oil, after five minutes of microwave treatment, was less discolored than both steam or microwave-treated fruits for one minute. More carotenes and discoloration compounds may be contributed to discoloration during microwave treatments. Oil chemical constants of both husk and kernel oils treated by microwave heat were close to those treated by conventional heat. Further research is needed to investigate detailed oil characteristics and evaluate the feasibility study for using microwave energy, as a substitute for conventional heat in palm oil industry

Temperature simulation of thermal plasma melting furnace for disposal of radioactive waste and preliminary research of vitrification formula

International Nuclear Information System (INIS)

Lin Peng; Lu Yonghong; Xiang Wenyuan; Chen Mingzhou; Liu Xiajie; Qin Yuxin

2013-01-01

Radioactive waste treatment techniques currently used in nuclear power plant increase the volume greatly and bring much pressure on final disposal; Thermal plasma treatment as a crucial technique to reduce the waste volume is introduced. How to improve the efficiency of the plasma energy is the limiting factor of concern. In this paper, the temperature field of thermal plasma melting furnace is simulated, the maximal temperature of fixed bed melting furnace is calculated (about 1445 ℃). According to the optional fire-resistant materials, the feasibility of furnace fabrication is discussed. Vitrification formulas for three typical radioactive wastes are tested with their feasibilities being analyzed then. Finally, the prospect of thermal plasma techniques of radioactive waste is discussed, and issues for future study are raised. (authors)