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Sample records for heat treatment furnace

  1. Heat treatment furnace

    Science.gov (United States)

    Seals, Roland D; Parrott, Jeffrey G; DeMint, Paul D; Finney, Kevin R; Blue, Charles T

    2014-10-21

    A furnace heats through both infrared radiation and convective air utilizing an infrared/purge gas design that enables improved temperature control to enable more uniform treatment of workpieces. The furnace utilizes lamps, the electrical end connections of which are located in an enclosure outside the furnace chamber, with the lamps extending into the furnace chamber through openings in the wall of the chamber. The enclosure is purged with gas, which gas flows from the enclosure into the furnace chamber via the openings in the wall of the chamber so that the gas flows above and around the lamps and is heated to form a convective mechanism in heating parts.

  2. Design and performance of a new induction furnace for heat treatment of superconducting radiofrequency niobium cavities.

    Science.gov (United States)

    Dhakal, Pashupati; Ciovati, Gianluigi; Rigby, Wayne; Wallace, John; Myneni, Ganapati Rao

    2012-06-01

    Superconducting radio frequency (SRF) cavities made of high purity niobium (Nb) are the building blocks of many modern particle accelerators. The fabrication process includes several cycles of chemical and heat treatment at low (∼120 °C) and high (∼800 °C) temperatures. In this contribution, we describe the design and performance of an ultra-high-vacuum furnace which uses an induction heating system to heat treat SRF cavities. Cavities are heated by radiation from the Nb susceptor. By using an all-niobium hot zone, contamination of the Nb cavity by foreign elements during heat treatment is minimized and allows avoiding subsequent chemical etching. The furnace was operated up to 1400 °C with a maximum pressure of ∼1 × 10(-5) Torr and the maximum achievable temperature is estimated to be higher than 2000 °C. Initial results on the performance of a single cell 1.5 GHz cavity made of ingot Nb heat treated at 1200 °C using this new induction furnace and without subsequent chemical etching showed a reduction of the RF losses by a factor of ∼2 compared to cavities made of fine-grain Nb which underwent standard chemical and heat treatments.

  3. Gas Furnace with Pulsed Feeding of the Heating Agent for Volume Precision Heat Treatment of CCM Rolls

    Science.gov (United States)

    Moroz, V. I.; Egorova, V. M.; Gusev, S. V.

    2001-05-01

    A standard chamber batch furnace of the Severstal' plant has been modified for precision heat treatment of CCM rolls. The certification tests of a charge of rolls from steel 24KhM1F have shown the technical and economical advantages of the new design.

  4. Effect of furnace type and ceramming heat treatment conditions on the biaxial flexural strength of a canasite glass-ceramic.

    Science.gov (United States)

    Johnson, A; Shareef, M Y; van Noort, R; Walsh, J M

    2000-07-01

    To assess the effect of different heat treatment conditions when using two different furnace types on the biaxial flexural strength (BFS) of a fluorcanasite castable glass-ceramic. Two furnace types, one a programmable furnace (PF), the other a dental laboratory burnout furnace (DLF), were used with various ceramming times to determine their effect on the BFS of a fluorcanasite castable glass-ceramic. The glass-ceramic material was cast to produce discs of 12 mm diameter and 2 mm thickness using the lost wax casting process (n = 80). After casting, both furnace types were used to ceram the discs. Half the discs were not de-vested from the casting ring before ceramming but cerammed in situ (DLF) and half were de-vested before ceramming (PF). All the discs were given a nucleation heat treatment at 520 degrees C for 1 h and then cerammed at 860 degrees C using four heat soak times (0.5, 1, 2 and 3 h). The DLF furnace had a rate of climb of 13 degrees C/min and the PF furnace had a rate of climb of 5 degrees C/min to 520 degrees C and 3 degrees C/min to 860 degrees C. After ceramming the discs were de-vested and the BFS determined using a Lloyd 2000R tester. The maximum BFS values seen for both furnace types were almost identical (280 MPa), but were achieved at different heat soak times (1 h DLF, and 2 h PF). The only significant differences in BFS values for the two furnaces were between the 0.5 and 2 h heat soak times (p < or = 0.05). Individual differences were seen between results obtained from each furnace type/heat soak times evaluated (p < or = 0.05). Already available dental laboratory burnout furnaces can be used to ceram fluorcanasite glass-ceramic castings to the same BFS values as more expensive and slower specialist programmable furnaces.

  5. Universal high-temperature heat treatment furnace for FBR mixed uranium and plutonium carbide fuel

    International Nuclear Information System (INIS)

    Handa, Muneo; Takahashi, Ichiro; Watanabe, Hitoshi

    1978-10-01

    A universal high-temperature heat treatment furnace for LMFBR advanced fuels was installed in Plutonium Fuel Laboratory, Oarai Research Establishment. Design, construction and performance of the apparatus are described. With the apparatus, heat treatment of the fuel under a controlled gas atmosphere and quenching of the fuel with blowing helium gas are possible. Equipment to measure impurity gas release of the fuel is also provided. Various plutonium enclosure techniques, e.g., a gas line filter with new exchange mechanics, have been developed. In performance test, results of the enclosure techniques are described. (author)

  6. Heat treatment of nuclear reactor pump part in integrated furnace facility

    International Nuclear Information System (INIS)

    Anon.

    1983-01-01

    A flexible heat treating system is meeting strict work specifications while accommodating the production flow pattern requirements and floor space needs of Advanced Metal Treating, Inc., Butler, Wis. Modular design and appropriate furnace configurations allow realization of the most efficient heat treat processing and energy use in a relatively small production area. The totally-integrated system (Pacemaker--manufactured by Lindberg, A Unit of General Signal, Chicago) consists of an electric integral-quench furnace with companion draw furnaces, washer unit and a material transfer car. With its one-side, inout configuration, the furnace operates with a minimum of drawing and washing equipment. The integral-quench furnace has a work chamber dimension of 30 by 48 by 30 inches (76.2 x 122 x 76.2 cm). The firm has two of these units, plus three in-out draw furnaces, one washer, one transfer car and two endothermic gas generators

  7. Effects of heat treatments of coal on coke destruction under blast furnace conditions

    Energy Technology Data Exchange (ETDEWEB)

    Shkoller, M.B.; Dinel' t, V.M.; Korchuganova, G.S.; Petrov, V.B.

    1983-09-01

    This paper discusses results of investigations on effects of chemical reactions in a blast furnace on coke disintegration and destruction. The investigations were carried out by the VUKhIN Institute branch in Kuznetsk. Effects of silicates and carbonates of sodium, potassium and zinc on mechanical coke properties were investigated under laboratory conditions. Coke samples were placed in a reactor and were treated by vapors of metal compounds. Coke produced from a coal mixture with conventional moisture content and from preheated coal mixture was used. Coal properties are given in a table. Design of laboratory equipment used for tests is shown in 2 schemes. Heat treatments influenced coke porosity and its structural strength. Proportion of large pores accessible to sodium and potassium in coke from preheated coal was 4.5 times lower than in coke from a conventional mixture. Adsorption of sodium and potassium on coke from preheated charge was lower (from 0.22% to 0.24%) than on coke from a conventional mixture (from 2.5% to 2.9%). Adsorption of alkali metals on coke reduced its structural strength and increased coke oxidation rate by carbon dioxide. Use of heat treatments of coal for coking reduced adsorption of alkali metals on coke in a blast furnace, increased coke structural strength and reduced coke oxidation rate by carbon dioxide. (16 refs.) (In Russian)

  8. Performance of an effectively integrated biomass multi-stage gasification system and a steel industry heat treatment furnace

    International Nuclear Information System (INIS)

    Gunarathne, Duleeka Sandamali; Mellin, Pelle; Yang, Weihong; Pettersson, Magnus; Ljunggren, Rolf

    2016-01-01

    Highlights: • Multi-stage biomass gasification is integrated with steel heat treatment furnace. • Fossil fuel derived CO_2 emission is eliminated by replacing natural gas with syngas. • The integrated system uses waste heat from the furnace for biomass gasification. • Up to 13% increment of the gasifier system energy efficiency is observed. • Fuel switching results in 10% lower flue gas loss and improved furnace efficiency. - Abstract: The challenges of replacing fossil fuel with renewable energy in steel industry furnaces include not only reducing CO_2 emissions but also increasing the system energy efficiency. In this work, a multi-stage gasification system is chosen for the integration with a heat treatment furnace in the steel powder industry to recover different rank/temperature waste heat back to the biomass gasification system, resulting higher system energy efficiency. A system model based on Aspen Plus was developed for the proposed integrated system considering all steps, including biomass drying, pyrolysis, gasification and the combustion of syngas in the furnace. Both low temperature (up to 400 °C) and high temperature (up to 700 °C) heat recovery possibilities were analysed in terms of energy efficiency by optimizing the biomass pretreatment temperature. The required process conditions of the furnace can be achieved by using syngas. No major changes to the furnace, combustion technology or flue gas handling system are necessary for this fuel switching. Only a slight revamp of the burner system and a new waste heat recovery system from the flue gases are required. Both the furnace efficiency and gasifier system efficiency are improved by integration with the waste heat recovery. The heat recovery from the hot furnace flue gas for biomass drying and steam superheating is the most promising option from an energy efficiency point of view. This option recovers two thirds of the available waste heat, according to the pinch analysis performed

  9. Processes subject to integrated pollution control. Combustion processes: reheat and heat treatment furnaces 50 MW(th) and over

    International Nuclear Information System (INIS)

    1995-01-01

    This document, part of a series offering guidance on pollution control regulations issued by Her Majesty's Inspectorate of Pollution, focuses on combustion processes involved with reheat and heat treatment furnaces of 50 MW (th) and over. Techniques for controlling releases into air, water and to land are detailed as are the various pollution monitoring strategies. (UK)

  10. Industrial furnace with improved heat transfer

    Energy Technology Data Exchange (ETDEWEB)

    Hoetzl, M.; Lingle, T.M.

    1992-07-07

    This patent describes an industrial furnace for heating work which emits volatiles during heating. It comprises a generally cylindrical, closed end furnace section defining a sealable heat transfer chamber for heating work disposed therein; fan means for directing furnace atmosphere as a swirling wind mass about the interior of the furnace section over a portion thereof; heat means for heating the wind mass within the fan chamber; and an incineration track formed as a circumferentially extending groove about the exterior of the furnace section and in heat transfer relationship with and situated at least to extend about a portion of the fan chamber.

  11. Heat pipes and use of heat pipes in furnace exhaust

    Science.gov (United States)

    Polcyn, Adam D.

    2010-12-28

    An array of a plurality of heat pipe are mounted in spaced relationship to one another with the hot end of the heat pipes in a heated environment, e.g. the exhaust flue of a furnace, and the cold end outside the furnace. Heat conversion equipment is connected to the cold end of the heat pipes.

  12. Industrial furnace with improved heat transfer

    Energy Technology Data Exchange (ETDEWEB)

    Hoetzl, M.; Lingle, T.M.

    1993-07-20

    A method is described for effecting improved heat transfer with in an industrial furnace having a cylindrical furnace section, a door at one end of the furnace section, an end plate at the opposite end of the section a circular fan plate concentrically positioned within the furnace section to define a cylindrical fan chamber between the plate and the end section with a fan there between and a heat treat chamber between the plate and the door, the fan plate defining a non-orificing annular space extending between the interior of the cylindrical furnace section and the outer edge of the plate, the plate having a centrally located under-pressure opening extending there through and a plurality of circumferentially spaced tubular heating elements extending through the annular space into the heat treating chamber, the method comprising the steps of: (a) heating the heating elements to a temperature which is hotter that the temperature of the work within the heat treating chamber; (b) rotating the fan at a speed sufficient to form a portion of the furnace atmosphere as a wind mass swirling about the fan chamber; (c) propagating the wind mass through the annular space into the heat treating chamber as a swirling wind mass in the form of an annulus, the wind mass impinging the heating elements to establish heat transfer contact therewith while the mass retains its annulus shape until contacting the door and without any significant movement of the wind mass into the center of the heat treating chamber; (d) drawing the wind mass through the under-pressure zone after the wind mass comes into heat transfer contact with the work in the heat treating chamber; and (e) thereafter heating the work by radiation from the beating elements at high furnace temperatures in excess of about 1,600 F.

  13. Internal heat exchange tubes for industrial furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Hoetzl, M.; Lingle, T.M.

    1992-05-26

    This patent describes a method for cooling the work within an industrial furnace. It comprises providing a longitudinally extending outer tube which extends into the furnace having a closed axial end and an open axial end; providing a preformed inner tube open at both ends within the outer tube; injecting a coolant into the inner tube so that the coolant flows from one axial end of the tube out the opposite end adjacent the closed end of the outer tube, and from the closed end of the outer tube to the open end thereof; circulating a gas within the furnace against the outer tube to effect heat transfer therewith.

  14. Acoustic Levitator With Furnace And Laser Heating

    Science.gov (United States)

    Barmatz, Martin B.; Stoneburner, James D.

    1991-01-01

    Acoustic-levitation apparatus incorporates electrical-resistance furnace for uniform heating up to temperature of about 1,000 degrees C. Additional local heating by pair of laser beams raise temperature of sample to more than 1,500 degrees C. High temperature single-mode acoustic levitator generates cylindrical-mode accoustic resonance levitating sample. Levitation chamber enclosed in electrical-resistance furnace. Infrared beams from Nd:YAG laser provide additional local heating of sample. Designed for use in containerless processing of materials in microgravity or in normal Earth gravity.

  15. EFFECT OF CaO/SiO₂ AND HEAT TREATMENT ON THE MICROSTRUCTURE OF GLASS-CERAMICS FROM BLAST FURNACE SLAG

    OpenAIRE

    Chunshai Xie; Yongliang Gui; Song Chunyan; Hu Binsheng

    2016-01-01

    Glass-ceramics, with molten blast furnace (BF) slag as the major raw material, were prepared successfully by the melting method. The effect of the CaO/SiO₂ ratio in the molten BF slag and heat treatment on the viscosity and microstructure of glass-ceramics produced from BF slag were traced using the melt property tester, DSC, XRD and SEM. The results showed that increasing the CaO/SiO₂ ratio of BF slag caused a decrease not only in the viscosity of the BF slag at high temperature but also in ...

  16. Open fireplace furnace as an adequate heating system

    Energy Technology Data Exchange (ETDEWEB)

    Terbrack, E.

    The fireplace furnace is a furnace for the open fireplace. It is connected to the existing fuel-oil or gas central heating and is used for house heating and warm water preparation when the fire in the fireplace is on. It combines the romanticism of the open fireplace with the necessity of saving fuel oil and gas, ensuring heat supply.

  17. The technological raw material heating furnaces operation efficiency improving issue

    Science.gov (United States)

    Paramonov, A. M.

    2017-08-01

    The issue of fuel oil applying efficiency improving in the technological raw material heating furnaces by means of its combustion intensification is considered in the paper. The technical and economic optimization problem of the fuel oil heating before combustion is solved. The fuel oil heating optimal temperature defining method and algorithm analytically considering the correlation of thermal, operating parameters and discounted costs for the heating furnace were developed. The obtained optimization functionality provides the heating furnace appropriate thermal indices achievement at minimum discounted costs. The carried out research results prove the expediency of the proposed solutions using.

  18. Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Osintsev, V V; Khidiyatov, A M

    1981-01-01

    The purpose of the invention is to improve the operating efficiency of the furnace device containing prefurnaces connected to the main combustion chamber. For this purpose in the proposed furnace device is equipped with prefurnaces with burners, rectangular vertical chamber of combustion is equipped with central hearth projection. As indicated by studies, the hearth projection of the indicated projections promotes the development of transverse streams which guarantee effective mixing of the combustion products in the upper part of the combustion chamber 3. This reduces the nonuniformity of temperature at the outlet from the latter, decreases the probability of slagging and hot spots on the heating surface.

  19. EFFECT OF CaO/SiO₂ AND HEAT TREATMENT ON THE MICROSTRUCTURE OF GLASS-CERAMICS FROM BLAST FURNACE SLAG

    Directory of Open Access Journals (Sweden)

    Chunshai Xie

    2016-05-01

    Full Text Available Glass-ceramics, with molten blast furnace (BF slag as the major raw material, were prepared successfully by the melting method. The effect of the CaO/SiO₂ ratio in the molten BF slag and heat treatment on the viscosity and microstructure of glass-ceramics produced from BF slag were traced using the melt property tester, DSC, XRD and SEM. The results showed that increasing the CaO/SiO₂ ratio of BF slag caused a decrease not only in the viscosity of the BF slag at high temperature but also in the nucleation and crystallization temperature for the preparation of glass-ceramics. The content of akermanite-gehlenite increased as the CaO/SiO₂ ratio increased from 0.30 to 0.63. With increasing nucleation and crystallization temperature, the crystalline phases remain unchanged, but the crystal shape changes from granular to flaky. The optimum CaO/SiO₂ ratio was found to be 0.44, resulting in diopside as the main crystalline phase, augite as the secondary crystalline phase and a small mount of akermanite-gehlenite after appropriate heat treatment i.e. nucleation at 775°C and crystallization at 920°C.

  20. The Automation Control System Design of Walking Beam Heating Furnace

    Directory of Open Access Journals (Sweden)

    Hong-Yu LIU

    2014-10-01

    Full Text Available Combining the transformation project of certain strip steel rolling production line, the techniques process of walking beam heating furnace was elaborated in this paper. The practical application of LOS-T18-2ZC1 laser detector was elaborated. The network communication model of walking beam heating furnace control system was designed. The realization method of production process automation control was elaborated. The entire automation control system allocation picture and PLC power distribution system picture of walking beam heating furnace were designed. Charge machine movement process was elaborated. Walking beam movement process was elaborated. Extractor movement process was elaborated. The hydraulic station of walking mechanism was elaborated. Relative control circuit diagram was designed. The control function of parallel shift motor, uplifted and degressive motor was elaborated. The control circuit diagram of parallel shift motor of charge machine and extractor of first heating furnace was designed. The control circuit diagram of uplifted and degressive motor of charge machine and extractor of first heating furnace was designed. The realization method of steel blank length test function was elaborated. The realization method of tracking and sequence control function of heating furnace field roller were elaborated. The design provides important reference base for enhancing walking beam heating furnace control level.

  1. The Automation Control System Design of Walking Beam Heating Furnace

    OpenAIRE

    Hong-Yu LIU; Jun-Qing LIU; Jun-Jie XI

    2014-01-01

    Combining the transformation project of certain strip steel rolling production line, the techniques process of walking beam heating furnace was elaborated in this paper. The practical application of LOS-T18-2ZC1 laser detector was elaborated. The network communication model of walking beam heating furnace control system was designed. The realization method of production process automation control was elaborated. The entire automation control system allocation picture and PLC power distributio...

  2. The Study of Heat Treatment Effects on Chromium Carbide Precipitation of 35Cr-45Ni-Nb Alloy for Repairing Furnace Tubes

    Directory of Open Access Journals (Sweden)

    Nakarin Srisuwan

    2016-01-01

    Full Text Available This paper presents a specific kind of failure in ethylene pyrolysis furnace tubes. It considers the case in which the tubes made of 35Cr-45Ni-Nb high temperature alloy failed to carburization, causing creep damage. The investigation found that used tubes became difficult to weld repair due to internal carburized layers of the tube. The microstructure and geochemical component of crystallized carbide at grain boundary of tube specimens were characterized by X-ray diffractometer (XRD, scanning electron microscopy (SEM with back-scattered electrons mode (BSE, and energy dispersive X-ray spectroscopy (EDS. Micro-hardness tests was performed to determine the hardness of the matrix and the compounds of new and used tube material. The testing result indicated that used tubes exhibited a higher hardness and higher degree of carburization compared to those of new tubes. The microstructure of used tubes also revealed coarse chromium carbide precipitation and a continuous carbide lattice at austenite grain boundaries. However, thermal heat treatment applied for developing tube weld repair could result in dissolving or breaking up chromium carbide with a decrease in hardness value. This procedure is recommended to improve the weldability of the 35Cr-45Ni-Nb used tubes alloy.

  3. Parameter optimization through performance analysis of model based control of a batch heat treatment furnace with low NO x radiant tube burner

    International Nuclear Information System (INIS)

    Tiwari, Manish Kumar; Mukhopadhyay, Achintya; Sanyal, Dipankar

    2005-01-01

    A model based control structure for heat treating a 0.5% C steel slab in a batch furnace with low NO x radiant tube burner is designed and tested for performance to yield optimal parameter values using the model developed in the companion paper. Combustion is considered in a highly preheated and product gas diluted mode. Controlled combustion with a proposed arrangement for preheating and diluting the air by recirculating the exhaust gas that can be retrofitted with an existing burner yields satisfactory performance and emission characteristics. Finally, the effect of variable property considerations are presented and critically analyzed

  4. REVIEW OF THE MAIN DIRECTIONS OF MODERNIZATION OF FURNACE BASE AND PERFECTION OF TECHNOLOGY OF HEATING AND THERMAL TREATMENT OF INGOTS AND SLUGS IN CONDITIONS OF MODERN MACHINE-BUILDING ENTERPRISE

    Directory of Open Access Journals (Sweden)

    V. I. Timoshpoiski

    2007-01-01

    Full Text Available The state of gas-furnace economy is examined, the calculation analysis of the main thermal-technical characteristics is carried out and the main ways of increase of efficiency of the heating and thermal furnaces heat working are given at the example of RUP “Minsk automobile plant”.

  5. Analysis of a furnace for heat generation using polydisperse biomass

    Energy Technology Data Exchange (ETDEWEB)

    Magalhaes, Edney Alves; Silva, Juarez de Sousa e; Silva, Jadir Nogueira da; Oliveira Filho, Delly [Universidade Federal de Vicosa (DEA/UFV), MG (Brazil). Dept. de Engenharia Agricola; Donzeles, Sergio Mauricio Lopes [Empresa de Pesquisa Agropecuaria de Minas Gerais (EPAMIG), Vicosa, MG (Brazil)

    2008-07-01

    In many agro-industrial activities, the processing of raw material generates a substantial amount of fine materials. Examples include the production of soluble coffee, processing of rice, and wood processing, among others. In many regions, these by-products keep piling up on the courtyard of companies or become an environmental problem for land dumps. However, detailed tests of these byproducts indicate that they are excellent sources of energy. With this in mind, a furnace was developed to generate clean and hot air, using the alimentation system for pneumatic transport. Wood sawdust was used as fuel for analysis. The obtained results were considered satisfactory, proven by the small heat losses, primarily by the non-burned carbon monoxide (less than 0.2%) and the cooling of the furnace (less than 2.5%) whereas the losses by the exhaust gases were a little more than 23%. The thermal efficiency of the furnace was considered high when compared to others with an indirect heating system, obtaining an average value of 73%. The developed furnace, beyond being efficient, allows the use of the waste from the wood industry, which is important in the reduction of environmental impacts and minimizing production costs associated with the acquisition of conventional energy. (author)

  6. Heat and mass transfer in a vertical flue ring furnace

    Energy Technology Data Exchange (ETDEWEB)

    Jacobsen, Mona

    1997-12-31

    The main emphasis of this thesis was the design of a mathematical simulation model for studying details in the baking of anodes in the Hydro Aluminium anode baking furnace. The change of thermal conductivity, density, porosity and permeability during heat treatment was investigated. The Transient Plane Source technique for measuring thermal conductivity of solids was used on green carbon materials during the baking process in the temperature range 20-600 {sup o}C. Next, change of mass, density, porosity and permeability of anode samples were measured after being baked to temperatures between 300 and 1200 {sup o}C. The experimental data were used for parameter estimation and verification of property models for use in the anode baking models. Two distinct mathematical models have been modified to study the anode baking. A transient one-dimensional model for studying temperature, pressure and gas evolution in porous anodes during baking was developed. This was extended to a two-dimensional model incorporating the flue gas flow. The mathematical model which included porous heat and mass transfer, pitch pyrolysis, combustion of volatiles, radiation and turbulent channel flow, was developed by source code modification of the Computational Fluid Dynamics code FLUENT. The two-dimensional geometry of a flue gas channel adjacent to a porous flue gas wall, packing coke and anode was used for studying the effect of different firing strategies, raw materials properties and packing coke thickness. The model proved useful for studying the effects of heating rate, geometry and anode properties. 152 refs., 73 figs, 11 tabs.

  7. Heat flux estimation in an infrared experimental furnace using an inverse method

    International Nuclear Information System (INIS)

    Le Bideau, P.; Ploteau, J.P.; Glouannec, P.

    2009-01-01

    Infrared emitters are widely used in industrial furnaces for thermal treatment. In these processes, the knowledge of the incident heat flux on the surface of the product is a primary step to optimise the command emitters and for maintenance shift. For these reasons, it is necessary to develop autonomous flux meters that could provide an answer to these requirements. These sensors must give an in-line distribution of infrared irradiation in the tunnel furnace and must be able to measure high heat flux in severe thermal environments. In this paper we present a method for in-line assessments solving an inverse heat conduction problem. A metallic mass is instrumented by thermocouples and an inverse method allows the incident heat flux to be estimated. In the first part, attention is focused on a new design tool, which is a numerical code, for the evaluation of potential options during captor conception. In the second part we present the realization and the test of this 'indirect' flux meter and its associated inverse problem. 'Direct' detectors based on thermoelectric devices are compared with this new flux meter in the same conditions in the same furnace. Results prove that this technique is a reliable method, appropriate for high temperature ambiances. This technique can be applied to furnaces where the heat flux is inaccessible to 'direct' measurements.

  8. Radiation from Large Gas Volumes and Heat Exchange in Steam Boiler Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Makarov, A. N., E-mail: tgtu-kafedra-ese@mail.ru [Tver State Technical University (Russian Federation)

    2015-09-15

    Radiation from large cylindrical gas volumes is studied as a means of simulating the flare in steam boiler furnaces. Calculations of heat exchange in a furnace by the zonal method and by simulation of the flare with cylindrical gas volumes are described. The latter method is more accurate and yields more reliable information on heat transfer processes taking place in furnaces.

  9. Lowcost automated control for steel heat treatments

    International Nuclear Information System (INIS)

    Zambaldi, Edimilson; Magalhães, Ricardo R.; Barbosa, Bruno H.G.; Silva, Sandro P. da; Ferreira, Danton D.

    2017-01-01

    Highlights: • Control the furnace temperature measured by thermocouple and adjusts it. • Activating the furnace resistors through Pulse Width Modulation. • Appling heat treatments to steels by a low-cost controller. - Abstract: The aim of this paper is to propose a low cost, automated furnace control system for the heat treatment of steel. We used an open source electronic prototyping platform to control the furnace temperature, thus reducing human interaction during the heat process. The platform can be adapted to non-controlled commercial furnaces, which are often used by small businesses. A Proportional-Integral-Derivative (PID) controller was implemented to regulate the furnace temperature based on a defined heat treatment cycle. The embedded system activates the furnace resistors through Pulse Width Modulation (PWM), allowing for control of electrical power supplied to the furnace. Hardening and tempering were performed on standard steel samples using a traditional method (visual inspection without temperature control) as well the embedded system with PID feedback control. The results show that the proposed system can reproduce an arbitrary heat treatment curve with accuracy and provide the desired final hardness as inferred through metallographic analysis. In addition, we observed a 6% saving in energy consumption using the proposed control system. Furthermore, the estimated cost to implement the system is 42% lower than a commercial controller model implemented in commercial furnaces.

  10. Numerical Simulation of High Frequency Induction Heating for the Design of a Casting Furnace

    International Nuclear Information System (INIS)

    Lee, Hye Jin; Lee, Yoon Sang; Yang, Jae Ho; Park, Jong Man

    2010-01-01

    Induction heating is used for various applications of the industrial manufacturing process. It provides various heat treatments such as hardening, melting, casting and so on. Induction heating is a complex process coupling the electromagnetic and thermal phenomena. In this process an alternating electric current induces electromagnetic field, which in turn induces eddy currents in the workpiece. The induced eddy currents release energy in the form of heat, which is then distributed throughout the workpiece. In this paper, the electromagnetic and thermal coupling analysis was performed by the 3 dimensional finite elements program, OPERA 3D. For convenience of calculation, a steady-state was assumed. Based on materials composing a real smelting furnace, testing the distribution of eddy current from each material and its final temperature value, we found out which material has advantage in the temperature variations among suggested materials, and confirmed which material is suitable to composing smelting furnace

  11. Effect of Scale on Slab Heat Transfer in a Walking Beam Type Reheating Furnace

    OpenAIRE

    Man Young Kim

    2013-01-01

    In this work, the effects of scale on thermal behavior of the slab in a walking-beam type reheating furnace is studied by considering scale formation and growth in a furnace environment. Also, mathematical heat transfer model to predict the thermal radiation in a complex shaped reheating furnace with slab and skid buttons is developed with combined nongray WSGGM and blocked-off solution procedure. The model can attack the heat flux distribution within the furnace and the temperature distribut...

  12. Simulating the heat transfer process of horizontal anode baking furnace

    Energy Technology Data Exchange (ETDEWEB)

    L.Q. Zhang; C.G. Zheng; M.H. Xu [Huazhong University of Science and Technology, Wuhan (China). State Key Laboratory of Coal Combustion

    2005-07-01

    A transient two-dimensional mathematical model of a horizontal baking furnace is presented. The model combines complex thermal phenomena in a baking process such as air infiltration, evolution and combustion of volatile matters, combustion of packing coke, and heat losses. The predicted results are in good agreement with measured data. Furthermore, the process is simulated under different operating conditions such as firing cycle time, airflow and air infiltration. The simulated results indicate that the fuel consumption decreases as the firing cycle time decreases. It is also found that reducing the airflow and air infiltration will help to save fuel. The model is proved to be a useful tool for the process optimisation of the baking furnace in the aluminum industry.

  13. Metal-dusting resistance of uncoated and coated iron and nickel base materials against metal-dusting in heat treatment furnaces with carbonaceous atmospheres

    International Nuclear Information System (INIS)

    Kleingries, Mirko; Ackermann, Helen; Lucka, Klaus; Hoja, Timo; Mehner, Andeas; Zoch, Hans-Werner; Altena, Herwig

    2010-01-01

    Metal-Dusting is a well-known corrosion problem that occurs in carburizing atmospheres in industrial thermal processing plants. In literature almost no quantitative data on the metal dusting resistance of typical alloys employed in industrial furnaces are available. Therefore, a series of experiments with uncoated and sol gel ZrO 2 coated high temperature materials was conducted in order to quantify their metal dusting behaviour under conditions close to those in case hardening furnaces. The experimental results show a strong influence of the surface conditions on the alloys resistance and a noticeable enhancement of the resistance by sol gel coatings. (orig.)

  14. Methods for monitoring heat flow intensity in the blast furnace wall

    Directory of Open Access Journals (Sweden)

    L'. Dorčák

    2010-04-01

    Full Text Available In this paper we present the main features of an online system for real-time monitoring of the bottom part of the blast furnace. Firstly, monitoring concerns the furnace walls and furnace bottom temperatures measurement and their visualization. Secondly, monitored are the heat flows of the furnace walls and furnace bottom. In the case of two measured temperatures, the heat flow is calculated using multi-layer implicit difference scheme and in the case of only one measured temperature, the heat flow is calculated using a method based on application of fractional-order derivatives. Thirdly, monitored is the theoretical temperature of the blast furnace combustion process in the area of tuyeres.

  15. THE WAYS OF IMPROVEMENT OF POWER EFFICIENCY OF INDUSTRIAL FURNACES AT RECUPERATION OF HEAT OF OUTGOING SMOKE

    Directory of Open Access Journals (Sweden)

    V. I. Timoshpolskiy

    2012-01-01

    Full Text Available The main schemes of recovery of waste gases heat, applied in fuel furnaces of metallurgical and machinebuilding production, are analysed, and also criteria of choice of recuperators construction depending on function and constructions of furnaces are considered.

  16. 16 CFR 305.12 - Labeling for central air conditioners, heat pumps, and furnaces.

    Science.gov (United States)

    2010-01-01

    ... 16 Commercial Practices 1 2010-01-01 2010-01-01 false Labeling for central air conditioners, heat... (âAPPLIANCE LABELING RULEâ) Required Disclosures § 305.12 Labeling for central air conditioners, heat pumps, and furnaces. (a) Layout. All energy labels for central air conditioners, heat pumps, and...

  17. The Influence Of Burner Locations In The Heating Furnace On The Charge Temperature Field

    Directory of Open Access Journals (Sweden)

    Rywotycki M.

    2015-09-01

    Full Text Available Charge heating in industrial furnaces is a difficult and complex process. There are many physical phenomena which influence heat transfer. At the charge surface heat transfer takes place by radiation and convection. In order to ensure correct operation of the technological system, it is necessary to achieve the required charge temperature in the whole volume and ensure its uniformity.

  18. Survey report for fiscal 1999. Reference book for standard heat calculations in high-performance industrial furnace introduction field test project; 1999 nendo koseino kogyoro donyu field test jigyo chosa hokokusho. Hyojun netsu keisanshiki kijunsho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    With an objective to verify in a short time the heat recovery capability being the evaluation parameter for the technologies to develop the high-performance industrial furnace, a standard calculation book will be prepared, which standardizes the data collection methods and heat calculation methods, and is used as the standard data sheets and bases. Evaluations and analyses will be given on business types, furnace constructions, thermal technologies, and functions in the research items adopted in the field test project. The results will be used to recognize the business entities engaged in the project in the next fiscal year, furnace types and sizes, establish the industrial furnace subjected to researches in the next fiscal year, and proliferate and expand the related business entities. Standard data sheets will be prepared on seven kinds of furnaces, heating furnaces (continuous and batch types), ladles, heat treatment furnaces (continuous and batch types), gas treatment furnaces, and melting furnaces. The standard data sheets will cover the following items: evaluation parameters (energy saving rate, thermal efficiency, and waste heat recovery rate), calculating conditions to be the base for the evaluation parameters, a heat production book to be the base for calculating the heat unit requirement, and a standard calculation book to be the base for the heat production table. The standard data sheets (including the standard calculation book) and floppy disks are submitted. (NEDO)

  19. New heating schedule in hydrogen annealing furnace based on process simulation for less energy consumption

    International Nuclear Information System (INIS)

    Saboonchi, Ahmad; Hassanpour, Saeid; Abbasi, Shahram

    2008-01-01

    Cold rolled steel coils are annealed in batch furnaces to obtain desirable mechanical properties. Annealing operations involve heating and cooling cycles which take long due to high weight of the coils under annealing. To reduce annealing time, a simulation code was developed that is capable of evaluating more effective schedules for annealing coils during the heating process. This code is additionally capable of accurate determination of furnace turn-off time for different coil weights and charge dimensions. After studying many heating schedules and considering heat transfer mechanism in the annealing furnace, a new schedule with the most advantages was selected as the new operation conditions in the hydrogen annealing plant. The performance of all the furnaces were adjusted to the new heating schedule after experiments had been carried out to ensure the accuracy of the code and the fitness of the new operation condition. Comparison of similar yield of cold rolled coils over two months revealed that specific energy consumption of furnaces under the new heating schedule decreased by 11%, heating cycle time by 16%, and the hydrogen consumption by 14%

  20. New heating schedule in hydrogen annealing furnace based on process simulation for less energy consumption

    Energy Technology Data Exchange (ETDEWEB)

    Saboonchi, Ahmad [Department of Mechanical Engineering, Isfahan University of Technology, Isfahan 84154 (Iran); Hassanpour, Saeid [Rayan Tahlil Sepahan Co., Isfahan Science and Technology Town, Isfahan 84155 (Iran); Abbasi, Shahram [R and D Department, Mobarakeh Steel Complex, Isfahan (Iran)

    2008-11-15

    Cold rolled steel coils are annealed in batch furnaces to obtain desirable mechanical properties. Annealing operations involve heating and cooling cycles which take long due to high weight of the coils under annealing. To reduce annealing time, a simulation code was developed that is capable of evaluating more effective schedules for annealing coils during the heating process. This code is additionally capable of accurate determination of furnace turn-off time for different coil weights and charge dimensions. After studying many heating schedules and considering heat transfer mechanism in the annealing furnace, a new schedule with the most advantages was selected as the new operation conditions in the hydrogen annealing plant. The performance of all the furnaces were adjusted to the new heating schedule after experiments had been carried out to ensure the accuracy of the code and the fitness of the new operation condition. Comparison of similar yield of cold rolled coils over two months revealed that specific energy consumption of furnaces under the new heating schedule decreased by 11%, heating cycle time by 16%, and the hydrogen consumption by 14%. (author)

  1. Techniques for measurement of heat flux in furnace waterwalls of boilers and prediction of heat flux – A review

    International Nuclear Information System (INIS)

    Sankar, G.; Chandrasekhara Rao, A.; Seshadri, P.S.; Balasubramanian, K.R.

    2016-01-01

    Highlights: • Heat flux measurement techniques applicable to boiler water wall are elaborated. • Applications involving heat flux measurement in boiler water wall are discussed. • Appropriate technique for usage in high ash Indian coal fired boilers is required. • Usage of chordal thermocouple is suggested for large scale heat flux measurements. - Abstract: Computation of metal temperatures in a furnace waterwall of a boiler is necessary for the proper selection of tube material and thickness. An adequate knowledge of the heat flux distribution in the furnace walls is a prerequisite for the computation of metal temperatures. Hence, the measurement of heat flux in a boiler waterwall is necessary to arrive at an optimum furnace design, especially for high ash Indian coal fired boilers. Also, a thoroughly validated furnace model will result in a considerable reduction of the quantum of experimentation to be carried out. In view of the above mentioned scenario, this paper reviews the research work carried out by various researchers by experimentation and numerical simulation in the below mentioned areas: (i) furnace modeling and heat flux prediction, (ii) heat flux measurement techniques and (iii) applications of heat flux measurements.

  2. Evaluation of the graphite electrode DC arc furnace for the treatment of INEL buried wastes

    International Nuclear Information System (INIS)

    Surma, J.E.; Freeman, C.J.; Powell, T.D.; Cohn, D.R.; Smatlak, D.L.; Thomas, P.; Woskov, P.P.

    1993-06-01

    The past practices of DOE and its predecessor agencies in burying radioactive and hazardous wastes have left DOE with the responsibility of remediating large volumes of buried wastes and contaminated soils. The Buried Waste Integrated Demonstration (BWID), has chosen to evaluate treatment of buried wastes at the Idaho National Engineering Laboratory (INEL). Because of the characteristics of the buried wastes, the potential for using high-temperature thermal treatment technologies is being evaluated. The soil-waste mixture at INEL, when melted or vitrified, produces a glass/ceramic referred to as iron-enriched basalt (IEB). One potential problem with producing the IEB material is the high melting temperature of the waste and soil (1,400-1,600 degrees C). One technology that has demonstrated capabilities to process high melting point materials is the plasma arc heated furnace. A three-party program was initiated and the program involved testing an engineering-scale DC arc furnace to gain preliminary operational and waste processibility information. It also included the design, fabrication, and evaluation of a second-generation, pilot-scale graphite electrode DC arc furnace. Widely ranging simulants of INEL buried waste were prepared and processed in the Mark I furnace. The tests included melting of soils with metals, sludges, combustibles, and simulated drums. Very promising results in terms of waste product quality, volume reduction, heating efficiency, and operational reliability and versatility were obtained. The results indicate that the graphite electrode DC arc technology would be very well suited for treating high melting point wastes such as those found at INEL. The graphite electrode DC arc furnace has been demonstrated to be very simple, yet effective, with excellent prospects for remote or semi-remote operation

  3. Ground source heat pumps versus high efficiency natural gas furnaces in Alberta

    Energy Technology Data Exchange (ETDEWEB)

    Shaw, J.

    2003-02-02

    For the past twenty years or so, the heating and cooling of numerous buildings in northern Europe has been accomplished using ground source heat pumps (GSHPs), while in North America they have been in use for approximately ten years. In the Prairies, natural gas furnaces dominate, while GSHP are more popular in eastern Canada. The author noted that natural gas furnaces have an efficiency of 80 per cent or less, while high efficiency natural gas (HENG) furnaces, more expensive, have an efficiency in the 90 per cent range. A brief outline of the principles behind GSHPs was provided. The Coefficient of Performance (COP) of GSHP reaches up to 500 per cent depending whether the unit is cooling or heating. The amount of heat produced by a heating system expressed as a percentage of the energy input required to operate the system is the definition used for the efficiency. In those cases where it is possible to amortize the initial costs, pay now or obtain a subsidy, the installation of GSHP is advantageous. Several factors affect the total cost of heating a building, such as the airtightness of the building and its insulation, the coldness of the climate, and the inside controlled temperature setting. The author then examined the cost of operating a GSHP versus a natural gas furnace. In most examples studied, the cost of operating a GSHP was less than the cost of operating a natural gas furnace. The Total Equivalent Warming Impact (TEWI) of GSHPs and HENG furnaces was examined. The author concluded that the cost of heating by GSHP in Alberta will be lower than the cost of heating by HENG which requires a separate air conditioning unit for the summer months, with additional improvements in efficiency and insulation. 7 refs., 4 tabs.

  4. Treatment studies of plutonium-bearing INEEL waste surrogates in a bench-scale arc furnace

    International Nuclear Information System (INIS)

    Freeman, C.J.

    1997-05-01

    Since 1989, the Subsurface Disposal Area (SDA) at the Idaho National Environmental and Engineering Laboratory (INEEL) has been included on the National Priority List for remediation. Arc- and plasma-heated furnaces are being considered for converting the radioactive mixed waste buried in the SDA to a stabilized-vitreous form. Nonradioactive, surrogate SDA wastes have been melted during tests in these types of furnaces, but data are needed on the behavior of transuranic (TRU) constituents, primarily plutonium, during thermal treatment. To begin collecting this data, plutonium-spiked SDA surrogates were processed in a bench-scale arc furnace to quantify the fate of the plutonium and other hazardous and nonhazardous metals. Test conditions included elevating the organic, lead, chloride, and sodium contents of the surrogates. Blends having higher organic contents caused furnace power levels to fluctuate. An organic content corresponding to 50% INEEL soil in a soil-waste blend was the highest achievable before power fluctuations made operating conditions unacceptable. The glass, metal, and off-gas solids produced from each surrogate blend tested were analyzed for elemental (including plutonium) content and the partitioning of each element to the corresponding phase was calculated

  5. Treatment studies of plutonium-bearing INEEL waste surrogates in a bench-scale arc furnace

    Energy Technology Data Exchange (ETDEWEB)

    Freeman, C.J.

    1997-05-01

    Since 1989, the Subsurface Disposal Area (SDA) at the Idaho National Environmental and Engineering Laboratory (INEEL) has been included on the National Priority List for remediation. Arc- and plasma-heated furnaces are being considered for converting the radioactive mixed waste buried in the SDA to a stabilized-vitreous form. Nonradioactive, surrogate SDA wastes have been melted during tests in these types of furnaces, but data are needed on the behavior of transuranic (TRU) constituents, primarily plutonium, during thermal treatment. To begin collecting this data, plutonium-spiked SDA surrogates were processed in a bench-scale arc furnace to quantify the fate of the plutonium and other hazardous and nonhazardous metals. Test conditions included elevating the organic, lead, chloride, and sodium contents of the surrogates. Blends having higher organic contents caused furnace power levels to fluctuate. An organic content corresponding to 50% INEEL soil in a soil-waste blend was the highest achievable before power fluctuations made operating conditions unacceptable. The glass, metal, and off-gas solids produced from each surrogate blend tested were analyzed for elemental (including plutonium) content and the partitioning of each element to the corresponding phase was calculated.

  6. Experimental studies on radiation heat transfer enhancement on a standard muffle furnace

    Directory of Open Access Journals (Sweden)

    Minea Alina Adriana

    2013-01-01

    Full Text Available One of the sources of increased industrial energy consumption is the heating equipment, e.g., furnaces. Their domain of use is very wide and due to its abundance of applications it is key equipment in modern civilization. The present experimental investigations are related to reducing energy consumptions and started from the geometry of a classic manufactured furnace. During this experimental study, different cases have been carefully chosen in order to compare and measure the effects of applying different enhancement methods of the radiation heat transfer processes. The main objective work was to evaluate the behavior of a heated enclosure, when different radiant panels were introduced. The experimental investigation showed that their efficiency was influenced by their position inside the heating area. In conclusion, changing the inner geometry by introducing radiant panels inside the heated chamber leads to important time savings in the heating process.

  7. Heating characteristics of billet in a walking hearth type reheating furnace

    International Nuclear Information System (INIS)

    Emadi, Ali; Saboonchi, Ahmad; Taheri, Mahdi; Hassanpour, Saeid

    2014-01-01

    The heating characteristics of billet in a walking hearth type reheating furnace were studied by developing a mathematical heat transfer model. Radiation calculations were conducted by means of zone method and considering all radiation exchange paths. The weighted-sum-of-gray-gas-model was used for better accuracy of gas radiation prediction. Convective heat flux was calculated by considering suitable value of convective heat transfer coefficient at any location of the furnace. The model was substantiated through its comparison to experimental data. A comparison was drawn to evaluate the effect of constant and variable convective coefficient on convective flux distribution and billet thermal behavior. The effect of furnace wall's emissivity of each zone and whole of the furnace on the billet thermal behavior was investigated. The obtained results revealed that by increasing furnace wall's emissivity for a determined residence time, billet's temperature in primary zones rises but it has no significant effect on its final temperature. However, by increasing wall's emissivity from 0.7 to 0.95, the residence time can be declined by about 5%. Moreover, emissivity increase in non-firing and preheating zones as compared to heating and soaking zones has greater impact on the billet thermal behavior. -- Highlights: • 3D radiation modeling by considering all possible paths of radiation exchange. • Using WSGG model for better prediction of gas radiation. • Using non-constant convection coefficient to consider variation of gas mass flow. • Investigation of effect of convection coefficient on billet temperature behavior. • Investigation of wall emissivity of furnace zones

  8. Assembly for melting and heat treatment

    International Nuclear Information System (INIS)

    Blumenfeld, M.

    1976-11-01

    Laboratory scale production of alloys having a precise alloying materials content and the exact heat treatment of metallurgical specimens are discussed. The design and assembly of two relevant instruments are described. These instruments include a laboratory vacuum induction furnace and a specially designed glass lathe, that enables even an unskilled operator to encapsulate and seal metallurgical specimens in glass capsules. (author)

  9. Joule-heated glass-furnace system for the incineration of low-level radioactive wastes

    International Nuclear Information System (INIS)

    Armstrong, K.M.; Klingler, L.M.; Doty, J.W.; Kramer, D.P.

    1982-01-01

    For the past 1-1/2 years, Mound has been preparing and evaluating a commercially available joule-heated glass furnace unit, coupled with a wet scrubbing system. The purpose of the glass furnace evaluation is to advance and document incinerator technology for such combustibles as solids, resins, and sludges, and to develop a stable waste form for subsequent disposal. Four (4) waste nonradioactive types were selected to determine the combustion efficiency of the furnace unit: (1) dry solid waste composed of paper, plastics, rubber, and cloth, (2) ion exchange resin of both the anionic and cationic type, (3) filter sludge composed of diatomaceous earth, organic cellulosic filter aid, and powdered ion exchange resin, and (4) cartridge filters having glass and plastic filter surfaces and nonmetallic cores. When completed, the combustion efficiency experiments for the proposed nonradioactive waste-types revealed the ability of the furnace to easily incinerate waste at feedrates of up to 150 lb/hr. During the course of the experiments, combustibles in the offgas remained consistently low, suggesting excellent combustion efficiency. Furthermore, ash produced by the combustion process was effectively incorporated into the melt by convective currents in the glass. Future work on the glass furnace incinerator will include spiking the waste to determine radioisotope behavior in the furnace

  10. Method of calculating heat transfer in furnaces of small power

    Directory of Open Access Journals (Sweden)

    Khavanov Pavel

    2016-01-01

    Full Text Available This publication presents the experiences and results of generalization criterion equation of importance in the analysis of the processes of heat transfer and thermal calculations of low-power heat generators cooled combustion chambers. With generalizing depending estimated contribution of radiation and convective heat transfer component in the complex for the combustion chambers of small capacity boilers. Determined qualitative and quantitative dependence of the integrated radiative-convective heat transfer from the main factors working combustion chambers of small volume.

  11. Buyers guide of industrial furnaces and heating equipment. Bau und Ausruestung von Industrieoefen und industriellen Waermeanlagen: Bezugsquellenverzeichnis

    Energy Technology Data Exchange (ETDEWEB)

    Stepanek, J [comp.

    1988-01-01

    The book is a glossary as well as a dictionary (German, English, French, Spanish). It comprises the following chapters: 1. Trade directory. 2. Industrial furnaces and industrial heating equipment. 3. Index to thermal processes. 4. Index to industrial furnaces and industrial heating equipment. 5. General accessories. 6. Special accessories. 7. Accessories for firing equipment. 8. Addresses. 9. Codes of practice. (HW).

  12. Development and application of gradient heat flux measurement for industrial boiler furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Sapozhnikov, S.Z.; Grigoryev, K.A.; Mitiakov, V.Yu.; Mitiakov, A.V.; Roundyguine, Yu.A.; Osmanov, V.V. [Saint-Petersburg State Polytechnic Univ., St.-Petersburg (Russian Federation)

    2013-07-01

    Brand new heat flux sensors based on artificial heterogeneous structures are created. These sensors are thermo resistive up to 1,000 K and more; therefore, they are the diagnostic aid for furnace processes. The sensors were tested during full-scale experiments.

  13. 3-D Transient Heat Transfer Analysis of Slab Heating Characteristics in a Reheating Furnace in Hot Strip Mills

    Science.gov (United States)

    Jang, J. Y.; Lee, Y. W.; Lin, C. N.; Wang, C. H.

    2016-05-01

    A three-dimensional mathematical transient heat transfer model for the prediction of temperature distribution within the slab has been developed by considering the thermal radiation in the walking-beam-type reheating furnace chamber. The steel slabs are heated up through the non-firing, preheating, 1st-heating, 2nd-heating, and soaking zones in the furnace, respectively, where the furnace wall temperature is function of time. Comparison with the in-situ experimental data from Steel Company in Taiwan shows that the present heat transfer model works well for the prediction of thermal behavior of the slab in the reheating furnace. The effects of different skid button height (H=60mm, 90mm, and 120mm) and different gap distance between two slabs (S=50mm, 75mm, and 100mm) on the slab skid mark formation and temperature profiles are investigated. It is found that the skid mark severity decreases with an increase in the skid button height. The effect of gap distance is important only for the slab edge planes, while it is insignificant for the slab central planes.

  14. The efficacy of radiant heat controls on workers' heat stress around the blast furnace of a steel industry.

    Science.gov (United States)

    Giahi, Omid; Darvishi, Ebrahim; Aliabadi, Mohsen; Khoubi, Jamshid

    2015-01-01

    Workers' exposure to excessive heat in molten industries is mainly due to radiant heat from hot sources. The aim of this study was to evaluate the efficacy of radiant heat controls on workers heat stress around a typical blast furnace. Two main interventions were applied for reducing radiant heat around the blast furnace of a steel industry located in western Iran. These included using a heat absorbing system in the furnace body and installing reflective aluminum barrier in the main workstation. Heat stress indexes were measured before and after each intervention using the digital WBGT-meter. The results showed MRT and WBGT indexes decreased by 20 °C and 3.9 °C, respectively after using heat absorbing system and also decreased by 18.6 °C and 2.5 °C, respectively after installing a reflective barrier. These indexes decrease by 26.5 °C and 5.2 °C, respectively due to the simultaneous application of the two interventions which were statistically significant (p steel industries.

  15. The determination of oxygen in metals using an impulse heating furnace with a simple transfer lock

    International Nuclear Information System (INIS)

    Dale, L.S.; de Jong, S.; Kelly, J.W.; Whittem, R.N.

    1975-05-01

    An impulse heating furnace has been constructed for the determination of low levels of oxygen down to 100 μg g -1 in metals. The furnace is equipped with a sample transfer lock which permits samples to be loaded into outgassed crucibles in a helium atmosphere. As a result, blank levels in the range 2 to 3 μg oxygen are obtained; the modification also results in shorter sample processing time. The apparatus is described, and its suitability for oxygen determinations at these levels has been verified by comparison of results obtained on reference and analysed materials. (author)

  16. Purification and growth of LiF by induction heating furnace with electronic temperature control

    International Nuclear Information System (INIS)

    Faria Junior, R.N. de

    1985-01-01

    An eletronic power control system for a radio frequency generator and a quartz vacuum furnace heated by induction were developed. This furnace was employed for the growth of single crystals and purification of starting materials. A lithium fluoride single crystal was grown by the Czochralski technique in order to test the temperature control and the quartz furnace. An X-ray diffraction analysis of the crystal revealed the monocrystallinity high optical quality of the crystal obtained. Lithium fluoride of 95% purity prepared by Nuclemon starting material was purified by a vertical Bridgmann method. The emission spectrographic analysis of the purified crystal demonstrated the segregation of impurities. This study showed that the purification by this method of starting materials produced by local industry resulted in a crystal 99.9% pure in the first crystallization. (Author) [pt

  17. A Heat and Mass Transfer Model of a Silicon Pilot Furnace

    Science.gov (United States)

    Sloman, Benjamin M.; Please, Colin P.; Van Gorder, Robert A.; Valderhaug, Aasgeir M.; Birkeland, Rolf G.; Wegge, Harald

    2017-10-01

    The most common technological route for metallurgical silicon production is to feed quartz and a carbon source ( e.g., coal, coke, or charcoal) into submerged-arc furnaces, which use electrodes as electrical conductors. We develop a mathematical model of a silicon furnace. A continuum approach is taken, and we derive from first principles the equations governing the time evolution of chemical concentrations, gas partial pressures, velocity, and temperature within a one-dimensional vertical section of a furnace. Numerical simulations are obtained for this model and are shown to compare favorably with experimental results obtained using silicon pilot furnaces. A rising interface is shown to exist at the base of the charge, with motion caused by the heating of the pilot furnace. We find that more reactive carbon reduces the silicon monoxide losses, while reducing the carbon content in the raw material mixture causes greater solid and liquid material to build-up in the charge region, indicative of crust formation (which can be detrimental to the silicon production process). We also comment on how the various findings could be relevant for industrial operations.

  18. 3-D Transient Heat Transfer Analysis of Slab Heating Characteristics in a Reheating Furnace in Hot Strip Mills

    OpenAIRE

    J. Y. Jang; Y. W. Lee; C. N. Lin; C. H. Wang

    2015-01-01

    The reheating furnace is used to reheat the steel slabs before the hot-rolling process. The supported system includes the stationary/moving beams, and the skid buttons which block some thermal radiation transmitted to the bottom of the slabs. Therefore, it is important to analyze the steel slab temperature distribution during the heating period. A three-dimensional mathematical transient heat transfer model for the prediction of temperature distribution within the slab ha...

  19. Furnace and Heat Recovery Area Design and Analysis for Conceptual Design of Supercritical O2-Based PC Boiler

    International Nuclear Information System (INIS)

    Andrew Seltzer

    2006-01-01

    The objective of the furnace and heat recovery area design and analysis task of the Conceptual Design of Supercritical Oxygen-Based PC Boiler study is to optimize the location and design of the furnace, burners, over-fire gas ports, and internal radiant surfaces. The furnace and heat recovery area were designed and analyzed using the FW-FIRE, Siemens, and HEATEX computer programs. The furnace is designed with opposed wall-firing burners and over-fire air ports. Water is circulated in the furnace by forced circulation to the waterwalls at the periphery and divisional wall panels within the furnace. Compared to the air-fired furnace, the oxygen-fired furnace requires only 65% of the surface area and 45% of the volume. Two oxygen-fired designs were simulated: (1) with cryogenic air separation unit (ASU) and (2) with oxygen ion transport membrane (OITM). The maximum wall heat flux in the oxygen-fired furnace is more than double that of the air-fired furnace due to the higher flame temperature and higher H 2 O and CO 2 concentrations. The coal burnout for the oxygen-fired case is 100% due to a 500 F higher furnace temperature and higher concentration of O 2 . Because of the higher furnace wall temperature of the oxygen-fired case compared to the air-fired case, furnace water wall material was upgraded from T2 to T92. Compared to the air-fired heat recovery area (HRA), the oxygen-fired HRA total heat transfer surface is 35% less for the cryogenic design and 13% less for the OITM design due to more heat being absorbed in the oxygen-fired furnace and the greater molecular weight of the oxygen-fired flue gas. The HRA tube materials and wall thickness are nearly the same for the air-fired and oxygen-fired design since the flue gas and water/steam temperature profiles encountered by the heat transfer banks are similar

  20. Optimization of a slab heating pattern for minimum energy consumption in a walking-beam type reheating furnace

    International Nuclear Information System (INIS)

    Jang, Jiin-Yuh; Huang, Jun-Bo

    2015-01-01

    A two-dimensional mathematical heat transfer model for the prediction of the temperature history of steel slabs was performed in order to obtain the optimal heating pattern of these slabs with minimum energy consumption in a walking-beam type reheating furnace. An algorithm developed with a simplified conjugated-gradient method combined with a shooting method, was used as an optimizer to design the furnace temperature distribution, including the preheating zone, heating zone and soaking zone temperatures. Comparison with the in-situ experimental data indicated that the present heat transfer model works well for the prediction of the thermal behavior of a slab in the reheating furnace. The effect of the furnace temperature distribution on the design requirements, such as energy required for heating a slab, slab temperature uniformity at the furnace exit and slab discharging temperature, were investigated. The parametric study results indicated that energy consumption significantly decreases with reductions in the preheating zone temperature. The optimal design also resulted in lower energy consumption for heating a slab as compared to the original operational conditions in the steel plant. - Highlights: • The heating process of steel slabs in a reheating furnace is numerically simulated. • An algorithm is developed to search for the optimal heating pattern of a slab. • Energy consumption decreases with reductions in the preheating zone temperature

  1. Simulation of Radiation Heat Transfer in a VAR Furnace Using an Electrical Resistance Network

    Science.gov (United States)

    Ballantyne, A. Stewart

    The use of electrical resistance networks to simulate heat transfer is a well known analytical technique that greatly simplifies the solution of radiation heat transfer problems. In a VAR furnace, radiative heat transfer occurs between the ingot, electrode, and crucible wall; and the arc when the latter is present during melting. To explore the relative heat exchange between these elements, a resistive network model was developed to simulate the heat exchange between the electrode, ingot, and crucible with and without the presence of an arc. This model was then combined with an ingot model to simulate the VAR process and permit a comparison between calculated and observed results during steady state melting. Results from simulations of a variety of alloys of different sizes have demonstrated the validity of the model. Subsequent simulations demonstrate the application of the model to the optimization of both steady state and hot top melt practices, and raises questions concerning heat flux assumptions at the ingot top surface.

  2. Intelligent Integration between Human Simulated Intelligence and Expert Control Technology for the Combustion Process of Gas Heating Furnace

    Directory of Open Access Journals (Sweden)

    Yucheng Liu

    2014-01-01

    Full Text Available Due to being poor in control quality of the combustion process of gas heating furnace, this paper explored a sort of strong robust control algorithm in order to improve the control quality of the combustion process of gas heating furnace. The paper analyzed the control puzzle in the complex combustion process of gas heating furnace, summarized the cybernetics characteristic of the complex combustion process, researched into control strategy of the uncertainty complex control process, discussed the control model of the complex process, presented a sort of intelligent integration between human-simulated intelligence and expert control technology, and constructed the control algorithm for the combustion process controlling of gas heating furnace. The simulation results showed that the control algorithm proposed in the paper is not only better in dynamic and steady quality of the combustion process, but also obvious in energy saving effect, feasible, and effective in control strategy.

  3. Energy conservation in flame-heated hearth furnaces in aluminium foundries. Pt. 1

    Energy Technology Data Exchange (ETDEWEB)

    Moser, R

    1981-01-01

    There are two fields for energy saving: The aluminium foundries obtain the electrolytic metal in liquid form and therefore also excessive heat. This must be used. The furnaces must be designed and operated so that they use as little energy as possible. Both subjects are investigated by considering 59 existing plants in Europe. They are compared regarding energy consumption and heat balance. A series of possibilities for improved use of fuel, such as improvement of the burner setting, automatic regulation of excess air and use of combustion with enriched oxygen supply are given.

  4. Operation of arc heating furnace on manufacturing gigantic ingots and segregation of gigantic ingots

    International Nuclear Information System (INIS)

    Niimi, Takayasu; Okamura, Masayoshi

    1976-01-01

    The techniques and procedure for manufacturing gigantic ingots heavier than 200 t are described. Especially, practical results of an arc heating furnace which plays an important role in the procedure and segregation of gigantic ingots are discussed in detail. By appropriate operations of the arc heating furnance, hydrogen and phosphorus are kept unchanged, and oxygen and sulphur decrease to very low levels. Furthermore, the temperature can be accurately controlled. The application of multipour technique reduces segregation and its degree is dependent on kinds of steel. V-segregation and inverted V-segregation in steel deoxidized with carbon in vacuum seem to be very slight. (auth.)

  5. A heat transfer model for the analysis of transient heating of the slab in a direct-fired walking beam type reheating furnace

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Man Young [School of Mechanical and Aerospace Systems Engineering, Research Center of Industrial Technology, Chonbuk National University, 664-14 Duckjin-Dong, Duckjin-Gu, Jeonju, Chonbuk 561-756 (Korea)

    2007-09-15

    A mathematical heat transfer model for the prediction of heat flux on the slab surface and temperature distribution in the slab has been developed by considering the thermal radiation in the furnace chamber and transient heat conduction governing equations in the slab, respectively. The furnace is modeled as radiating medium with spatially varying temperature and constant absorption coefficient. The steel slabs are moved on the next fixed beam by the walking beam after being heated up through the non-firing, charging, preheating, heating, and soaking zones in the furnace. Radiative heat flux calculated from the radiative heat exchange within the furnace modeled using the FVM by considering the effect of furnace wall, slab, and combustion gases is introduced as the boundary condition of the transient conduction equation of the slab. Heat transfer characteristics and temperature behavior of the slab is investigated by changing such parameters as absorption coefficient and emissivity of the slab. Comparison with the experimental work show that the present heat transfer model works well for the prediction of thermal behavior of the slab in the reheating furnace. (author)

  6. A high-temperature furnace and a heating/drawing device designed for time-resolved X-ray diffraction measurements of polymer solids using imaging plates

    International Nuclear Information System (INIS)

    Murakami, Syozo; Tanno, Kiyomitsu; Tsuji, Masaki; Kohjiya, Shinzo

    1995-01-01

    For time-resolved X-ray diffraction measurements using the imaging plate system in the drawing and/or heating process of polymer solids, a high-temperature furnace for heat treatment and a heating/drawing device were newly designed and constructed. Then, to demonstrate their performance, some experimental results obtained in the drawing process of an extruded/blown film of high-density polyethylene at room temperature and in the crystallization process of an oriented amorphous film of poly(ethylene naphthalene-2,6-dicarboxylate) by heating were presented. Other experimental results obtained using them were also briefly cited. (author)

  7. Estimating the Condition of the Heat Resistant Lining in an Electrical Reduction Furnace

    Directory of Open Access Journals (Sweden)

    Jan G. Waalmann

    1988-01-01

    Full Text Available This paper presents a system for estimating the condition of the heat resistant lining in an electrical reduction furnace for ferrosilicon. The system uses temperature measured with thermocouples placed on the outside of the furnace-pot. These measurements are used together with a mathematical model of the temperature distribution in the lining in a recursive least squares algorithm to estimate the position of 'the transformation front'. The system is part of a monitoring system which is being developed in the AIP-project: 'Condition monitoring of strongly exposed process equipment in thc ferroalloy industry'. The estimator runs on-line, and results arc presented in colour-graphics on a display unit. The goal is to locate the transformation front with an accuracy of +- 5cm.

  8. Heat transfer simulation in a furnace for steam reformer. Gas kaishitsu ronai no dennetsu simulation ni kansuru kenkyu

    Energy Technology Data Exchange (ETDEWEB)

    Kudo, K; Taniguchi, H; Guo, K [Hokkaido Univ., Sapporo (Japan). Faculty of Engineering; Katayama, T; Nagata, T [Tokyo Gas Co. Ltd., Tokyo (Japan)

    1991-01-10

    This paper discusses the heat transfer analysis in a furnace for LPG reforming to produce gas enriched hydrogen. The three-dimensional combined radiative and convective heat transfer processes in a furnace for LPG reforming is simulated by introducing the radiosity concept into the radiative heat ray method for an accurate radiative heat transfer analysis. Together with an analysis of the chemical reaction in the reactor tubes of the furnace, the heat transfer simulation gives the three-dimensional profile of the combustion gas temperature in the furnace, the tube-surface heat-flux distribution and the composition of the reformed gas. From the results of the analysis, it was clarified that increasing the jet angle of the heating burner raises the gas temperature and the tube surface heat flux near the burner entrance, and that the flame shape is the most important factor for deciding the heat flux distribution of the tube surface because the heat transfer effect by flame radiation is much more than that by convection of the combustion gas. 18 refs., 9 figs., 2 tabs.

  9. ASPEN Plus simulation of coal integrated gasification combined blast furnace slag waste heat recovery system

    International Nuclear Information System (INIS)

    Duan, Wenjun; Yu, Qingbo; Wang, Kun; Qin, Qin; Hou, Limin; Yao, Xin; Wu, Tianwei

    2015-01-01

    Highlights: • An integrated system of coal gasification with slag waste heat recovery was proposed. • The goal of BF slag heat saving and emission reduction was achieved by this system. • The optimal parameters were obtained and the waste heat recovery rate reached 83.08%. • About 6.64 kmol/min syngas was produced when using one ton BF slag to provide energy. - Abstract: This article presented a model for the system of coal gasification with steam and blast furnace slag waste heat recovery by using the ASPEN Plus as the simulating and modeling tool. Constrained by mass and energy balance for the entire system, the model included the gasifier used to product syngas at the chemical equilibrium based on the Gibbs free energy minimization approach and the boiler used to recover the heat of the blast furnace slag (BF slag) and syngas. Two parameters of temperature and steam to coal ratio (S/C) were considered to account for their impacts on the Datong coal (DT coal) gasification process. The carbon gasification efficiency (CE), cold gasification efficiency (CGE), syngas product efficiency (PE) and the heating value of syngas produced by 1 kg pulverized coal (HV) were adopted as the indicators to examine the gasification performance. The optimal operating temperature and S/C were 800 °C and 1.5, respectively. At this condition, CE reached above 90% and the maximum values of the CGE, PE and HV were all obtained. Under the optimal operating conditions, 1000 kg/min BF slag, about 40.41 kg/min DT pulverized coal and 77.94 kg/min steam were fed into the gasifier and approximate 6.64 kmol/min syngas could be generated. Overall, the coal was converted to clean syngas by gasification reaction and the BF slag waste heat was also recovered effectively (reached up to 83.08%) in this system, achieving the objective of energy saving and emission reduction

  10. Fuel Accident Condition Simulator (FACS) Furnace for Post-Irradiation Heating Tests of VHTR Fuel Compacts

    Energy Technology Data Exchange (ETDEWEB)

    Paul A Demkowicz; Paul Demkowicz; David V Laug

    2010-10-01

    Abstract –Fuel irradiation testing and post-irradiation examination are currently in progress as part of the Next Generation Nuclear Plant Fuels Development and Qualification Program. The PIE campaign will include extensive accident testing of irradiated very high temperature reactor fuel compacts to verify fission product retention characteristics at high temperatures. This work will be carried out at both the Idaho National Laboratory (INL) and the Oak Ridge National Laboratory, beginning with accident tests on irradiated fuel from the AGR-1 experiment in 2010. A new furnace system has been designed, built, and tested at INL to perform high temperature accident tests. The Fuel Accident Condition Simulator furnace system is designed to heat fuel specimens at temperatures up to 2000°C in helium while monitoring the release of volatile fission metals (e.g. Cs, Ag, Sr, Eu, and I) and fission gases (Kr, Xe). Fission gases released from the fuel to the sweep gas are monitored in real time using dual cryogenic traps fitted with high purity germanium detectors. Condensable fission products are collected on a plate attached to a water-cooled cold finger that can be exchanged periodically without interrupting the test. Analysis of fission products on the condensation plates involves dry gamma counting followed by chemical analysis of selected isotopes. This paper will describe design and operational details of the Fuel Accident Condition Simulator (FACS) furnace system, as well as preliminary system calibration results.

  11. Global analysis of the temperature and flow fields in samples heated in multizone resistance furnaces

    Science.gov (United States)

    Pérez-Grande, I.; Rivas, D.; de Pablo, V.

    The temperature field in samples heated in multizone resistance furnaces will be analyzed, using a global model where the temperature fields in the sample, the furnace and the insulation are coupled; the input thermal data is the electric power supplied to the heaters. The radiation heat exchange between the sample and the furnace is formulated analytically, taking into account specular reflections at the sample; for the solid sample the reflectance is both diffuse and specular, and for the melt it is mostly specular. This behavior is modeled through the exchange view factors, which depend on whether the sample is solid or liquid, and, therefore, they are not known a priori. The effect of this specular behavior in the temperature field will be analyzed, by comparing with the case of diffuse samples. A parameter of great importance is the thermal conductivity of the insulation material; it will be shown that the temperature field depends strongly on it. A careful characterization of the insulation is therefore necessary, here it will be done with the aid of experimental results, which will also serve to validate the model. The heating process in the floating-zone technique in microgravity conditions will be simulated; parameters like the Marangoni number or the temperature gradient at the melt-crystal interface will be estimated. Application to the case of compound samples (graphite-silicon-graphite) will be made; the temperature distribution in the silicon part will be studied, especially the temperature difference between the two graphite rods that hold the silicon, since it drives the thermocapillary flow in the melt. This flow will be studied, after coupling the previous model with the convective effects. The possibility of suppresing this flow by the controlled vibration of the graphite rods will be also analyzed. Numerical results show that the thermocapillary flow can indeed be counterbalanced quite effectively.

  12. Heat Treatment of Gas-Atomized Powders for Cold Spray Deposition

    Science.gov (United States)

    Story, William A.; Brewer, Luke N.

    2018-02-01

    This communication demonstrates the efficacy of heat treatment on the improved deposition characteristics of aluminum alloy powders. A novel furnace was constructed for solutionizing of feedstock powders in an inert atmosphere while avoiding sintering. This furnace design achieved sufficiently high cooling rates to limit re-precipitation during powder cooling. Microscopy showed homogenization of the powder particle microstructures after heat treatment. Cold spray deposition efficiency with heat-treated powders substantially increased for the alloys AA2024, AA6061, and AA7075.

  13. Field Measurements of Heating Efficiency of Electric Forced-Air Furnaces in Six Manufactured Homes.

    Energy Technology Data Exchange (ETDEWEB)

    Davis, Bob; Palmiter, Larry S.; Siegel, Jeff

    1994-07-26

    This report presents the results of field measurements of heating efficiency for six manufactured homes in the Pacific Northwest heated with electric forced-air systems. This is the first in a series of regional and national efforts to measure in detail the heating efficiency of manufactured homes. Only six homes were included in this study because of budgetary constraints; therefore this is not a representative sample. These investigations do provide some useful information on the heating efficiency of these homes. Useful comparisons can be drawn between these study homes and site-built heating efficiencies measured with a similar protocol. The protocol used to test these homes is very similar to another Ecotope protocol used in the study conducted in 1992 and 1993 for the Bonneville Power Administration to test the heating efficiency of 24 homes. This protocol combined real-time power measurements of furnace energy usage with energy usage during co-heat periods. Accessory data such as house and duct tightness measurements and tracer gas measurements were used to describe these homes and their heating system efficiency. Ensuring that manufactured housing is constructed in an energy and resource efficient manner is of increasing concern to manufactured home builders and consumers. No comparable work has been done to measure the heating system efficiency of MCS manufactured homes, although some co-heat tests have been performed on manufactured homes heated with natural gas to validate HUD thermal standards. It is expected that later in 1994 more research of this kind will be conducted, and perhaps a less costly and less time-consuming method for testing efficiencies will be develops.

  14. Saving energy resources during heat treatment - the most important problem of the branch

    Energy Technology Data Exchange (ETDEWEB)

    Zadernovskiy, V V; Firger, I V

    1980-01-01

    Natural gas fired thermal furnaces expend significantly less fuel than electric furnaces with an equal quality of metal heating. An important reserve in power reserve economy is the use of the forging heat in an article for heat treatment (TOB), where besides the power resources, metal is also saved as a result of the reduction in the volume of heating means and production spaces. From the experience in the progressive enterprises of the branch, in a number of cases it is possible to combine heating for plastic deformation with heating for primary or secondary heat treatment. Other measures are examined which save power resources in heat treatment: the use of thermal furnaces for aerodynamic heating, the use of local heat treatment, the reduction in the duration of the heat treatment processes, savings in the power carriers during heat treatment in furnaces with a roll out hearth. Fibrous refractory materials are being used more and more as fettling materials in the construction of thermal furnaces.

  15. Heat-electrical regeneration way to intensive energy saving in an electric arc furnaces

    Science.gov (United States)

    Kartavtcev, S.; Matveev, S.; Neshporenko, E.

    2018-03-01

    Energy saving in steel production is of great significance for its large economical scale of 1500 mil t/year and high-energy consumption. Steady trend of last years is an increase of steel production in electric arc furnaces (EAF) with a very high consumption of electricity up to 750 kWh/ton. The intention to reduce so much energy consumption they can reach by many ways. One of such way is a transforming heat energy of liquid steel to electricity and destine it to steel electric arc process. Under certain conditions, it may lead to “zero” consumption of electric power in the process. The development of these conditions leads to the formation of energy-efficient heat schemes, with a minimum electricity consumption from the external network.

  16. Treatment of simulated INEL buried wastes using a graphite electrode DC arc furnace

    International Nuclear Information System (INIS)

    Surma, J.E.; Lawrence, W.E.; Titus, C.H.; Wittle, J.K.; Hamilton, R.A.; Cohn, D.R.; Rhea, D.; Thomas, P.; Woskov, P.P.

    1994-08-01

    A program has been established under the auspices of the Department of Energy (DOE), Office of Technology Development (OTD), to develop the graphite electrode DC arc technology for the application of treating buried heterogenous solid wastes. A three way open-quotes National Laboratory-University-Industryclose quotes partnership was formed to develop this technology in the most timely and cost effective manner. This program is presently testing a newly fabricated pilot-scale DC arc furnace with associated diagnostics at the Plasma Fusion Center at the Massachusetts Institute of Technology. Initial testing in a smaller engineering scale furnace has established the viability of this technology for the treatment of solid heterogeneous wastes. Two diagnostic tools were developed under this program which support the evaluation of the DC arc technology. The diagnostics provide for both spatially resolved temperature measurements within the furnace and real time monitoring of the furnace metal emissions

  17. Fouling of heat exchanger surfaces by dust particles from flue gases of glass furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Mutsaers, P.L.M.; Beerkens, R.G.C.; Waal, H. de (Nederlandse Centrale Organisatie voor Toegepast Natuurwetenschappelijk Onderzoek, Delft. Inst. of Applied Physics)

    1989-08-01

    Fouling by dust particles generally leads to a reduction of the heat transfer and causes corrosion of secondary heat exchangers. A deposition model, including thermodynamic equilibrium calculations, has been derived and applied to describe the deposition (i.e. fouling) process and the nature of the deposition products in a secondary heat exchanger. The deposition model has been verified by means of laboratory experiments, for the case of flue gases from soda-lime glass furnaces. Corrosion of iron-containing metallic materials, caused by the deposition products, has been briefly investigated with the same equipment. There is a close similarity between the experimental results and model calculations. The largest deposition rates from flue gases on cylindrical tubes in cross-flow configuration, are predicted and measured at the upstream stagnation point. The lowest deposition rates are determined at downstream stagnation point locations. At tube surface temperatures of approximately 520 to 550 K, the fouling rate on the tube reaches a maximum. In this temperature region NaHSO{sub 4} is the most important deposition product. This component is mainly formed at temperatures from 470 up to 540 K. The compound Na{sub 3}H(SO{sub 4}){sub 2} seems to be stable up to 570 K, for even higher temperatures Na{sub 2}SO{sub 4} has been found. These deposition products react with iron, SO{sub 3}, oxygen and water vapour forming the complex corrosion product Na{sub 3}Fe(SO{sub 4}){sub 3}. NaHSO{sub 4}, which is formed at tube surface temperatures below 540 K, causes more severe corrosion of iron-containing materials than Na{sub 2}SO{sub 4}. Maintaining temperatures of the heat exchanger surfaces above 550 to 600 K reduces the fouling tendency and corrosion in case of flue gases from oil-fired soda-lime glass furnaces. (orig.).

  18. On the hydrogen saturation of titanium alloys during heating billets for plastic working in gas-fired flame furnaces

    International Nuclear Information System (INIS)

    Kushakevich, S.A.; Romanova, L.A.; Bullo, P.M.

    1978-01-01

    Presented are the results of comparative investigations into titanium alloy hydridation during billet heating in gasflame and electric furnaces for forging and hot stamping. It is shown, that titanium alloys are slightly saturated with hydrogen at the temperature lower than that of polymorphic transformation. Hydrogen absorption is decelerated by a dense scale up to the moment of its loosening and peeling off. The application of protective vitreous enamels reduces the danger of impermissible hydridation. It is established, that the usage of gas-flame furnaces for billet heating is possible in the case of corresponding temperature and holding restrictions proper machining allowances and the use of protective coatings

  19. Radiative heat transfer in coal-fired furnaces and oxycoal retrofit considerations

    Energy Technology Data Exchange (ETDEWEB)

    Erfurth, Jens

    2012-07-01

    Oxycoal combustion is the combustion of coal using a mixture of oxygen and cooled recycled flue gas in place of air. In the last years it has gained interest as a means of CO{sub 2} capture from stationary point sources. In particular, under emission mitigation regimes the retrofit of existing coal-fired power plants may help avoid ''stranded assets'' through lower emissions and thus costs if certain technical criteria can be met. Among these is the need to keep total heat transfer in the boiler constant while not raising the furnace exit temperature. The altered gas composition in oxycoal combustion leads to changes in both convective and radiative heat transfer, of which the latter, while of overwhelming importance in the furnace, poses a particular challenge to modellers. This work is thus primarily concerned with the simulation of radiative heat transfer. After a short introduction to oxycoal combustion, a general discussion of Computational Fluid Dynamics (CFD) models for coal combustion is given. Emphasis is placed on the physics of molecular gas band radiation, respective modelling approaches and their application within a CFD context. Based on this analysis, it is concluded that for the purposes of this work, a non-grey CFD implementation of the Exponential Wide Band Model is most suitable. Then the results of CFD simulations of the furnace of a state-of-the-art coal-fired USC boiler with a thermal power of 1,210 MW are presented, which were carried out using the commercial software FLUENT {sup registered} 6.3, combined with some User-Defined Functions. In addition to air combustion, the cases studied include variations of the burner oxygen concentration and the mode of flue gas recycling (wet and dry), the two additional parameters that present themselves in oxycoal combustion to meet the retrofit criteria. The same burner geometry optimised for oxycoal combustion was used in all cases, while the overall boiler geometry designed for air

  20. Graphite electrode DC arc furnace system for treatment of environmentally undesirable solid waste

    International Nuclear Information System (INIS)

    Titus, C.H.

    1993-01-01

    A gas tight DC arc furnace system using graphite electrodes is ideally suited for destruction of organic materials, compaction of metallic materials, and vitrification of inorganic waste materials. A graphite electrode DC arc furnace system which was developed by Electro-Pyrolysis, Inc. has been used to demonstrate that iron basalt soil containing various surrogate nonradioactive materials found on Department of Energy's Atomic Energy Sites and hospital waste can be reduced to a compact, vitrified, solid material which is environmentally acceptable and will pass TCLP leachate tests. A second graphite electrode DC arc furnace system is presently under construction and will be in operation at MIT during the second quarter of 1993. This furnace system is designed for demonstration of waste treatment and stabilization at a rate of 500 pounds per hour and will also be used for development and performance evaluation of diagnostic techniques and equipment for measuring and understanding internal furnace temperature profiles, gas entrained particulate composition, and particulate size distribution in various locations in the furnace during operation

  1. Identification of the Heat Transfer Coefficient at the Charge Surface Heated on the Chamber Furnace

    Directory of Open Access Journals (Sweden)

    Gołdasz A.

    2017-06-01

    Full Text Available The inverse method was applied to determine the heat flux reaching the charge surface. The inverse solution was based upon finding the minimum of the error norm between the measured and calculated temperatures. The charge temperature field was calculated with the finite element method by solving the heat transfer equation for a square charge made of 15HM steel heated on all its surfaces. On the basis of the mean value of heat flux, the value of the heat transfer coefficient at each surface was determined depending on the surface temperature of the material heated.

  2. Reports on research achievements in developing high-performance industrial furnaces in fiscal 1998 (Research and development of high-performance industrial furnaces). Volume 1; 1998 nendo koseino kogyoro nado ni kansuru kenkyu kaihatsu seika hokokusho. 1

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    From the reports on research achievements in developing high-performance industrial furnaces in fiscal 1998, the report volume 1 was prepared as a research achievement report of each working group, detailing fundamental researches, heating furnaces, and heat treatment furnaces. The fundamental researches have researched combustion evaluating technology, characteristics of the area in the vicinity of a combustor, characteristics of combustion of high-temperature air, heating characteristics of a furnace to investigate effect of local heat absorption, and combustion evaluation. For the heating furnaces, the following subjects were studied: development of an in-furnace combustion model, summary of an experiment for evaluating high-temperature air combustion, furnace height relative to combustion heat transfer characteristics, heat loss minimizing technology, combustion heat transfer characteristics of liquid fuels, optimal operation of the high-temperature air combustion, basic control in heating control, and steel piece heating control. Studies were performed for the heat treatment furnaces on the case of a direct firing furnace in evaluating the heat transfer characteristics, the case of a radiant tube furnace, application of thermal fluid simulation technology, furnace averaging technology, soot reducing technology, control technology, and trial design on a high-performance heat treatment furnace. (NEDO)

  3. Temperature and flow fields in samples heated in monoellipsoidal mirror furnaces

    Science.gov (United States)

    Rivas, D.; Haya, R.

    The temperature field in samples heated in monoellipsoidal mirror furnaces will be analyzed. The radiation heat exchange between the sample and the mirror is formulated analytically, taking into account multiple reflections at the mirror. It will be shown that the effect of these multiple reflections in the heating process is quite important, and, as a consequence, the effect of the mirror reflectance in the temperature field is quite strong. The conduction-radiation model will be used to simulate the heating process in the floating-zone technique in microgravity conditions; important parameters like the Marangoni number (that drives the thermocapillary flow in the melt), and the temperature gradient at the melt-crystal interface will be estimated. The model will be validated comparing with experimental data. The case of samples mounted in a wall-free configuration (as in the MAXUS-4 programme) will be also considered. Application to the case of compound samples (graphite-silicon-graphite) will be made; the melting of the silicon part and the surface temperature distribution in the melt will be analyzed. Of special interest is the temperature difference between the two graphite rods that hold the silicon part, since it drives the thermocapillary flow in the melt. This thermocapillary flow will be studied, after coupling the previous model with the convective effects. The possibility of counterbalancing this flow by the controlled vibration of the graphite rods will be studied as well. Numerical results show that suppressing the thermocapillary flow can be accomplished quite effectively.

  4. Modern State and Efficiency Analysis of Heat Recovery in Fuel Furnaces Using High Temperature Recuperators. Part 2

    Directory of Open Access Journals (Sweden)

    B. S. Soroka

    2013-01-01

    Full Text Available The paper analyzes various factors that affect upon heat transfer in high temperature recuperators, namely: heat transfer enhancement, heat exchange surface increase and rise of temperature head between primary and secondary heat transfer fluids. Comparison of experimental data with the results of mathematical and computational fluid dynamics (CFD modeling has been performed in the paper. The paper considers some new designs of high temperature heat recovery plants: tube recuperator equipped with internal inserts – secondary emitters inside tubes for metallurgical furnaces and high-efficient two-way radiative recuperators for machinery engineering furnaces.  Advantages of new recuperators in comparison with existing analogues have been estimated in the paper. These advantages are:  provision of additional fuel saving due to increase of preheating temperature of the combustion air and improvement of design stability by decrease of tube wall temperature.

  5. A study on experiment and numerical simulation of heat exchanger in heating furnace

    Directory of Open Access Journals (Sweden)

    Z. C. Lv

    2018-01-01

    Full Text Available In this paper, air preheater is used the research object and its heat transfer law is studied by experiment and numerical simulation. The experimental data showed that with the increases of inlet air velocity, the comprehensive heat transfer coefficient and heat transfer efficiency increase, but the temperature efficiency decreases and the resistance loss on the air side increases. The numerical simulation results showed that the larger the diameter of the tube, the better the heat transfer effect. When horizontal spacing in the range of 290 - 305 mm and longitudinal spacing is 70 - 90 mm, the heat transfer effect is best. The optimized heat exchanger structure is that diameter is 60 mm, horizontal spacing is 300 mm, longitudinal spacing is 90 mm. As the inlet air flow rate increases, the heat transfer efficiency increases, but the temperature efficiency decreases and the resistance loss on the air side increases.

  6. Development of slagging system using DC joule-heating furnace; Chokuryu denki teikoshiki hai yoyu gijutsu no shohinka

    Energy Technology Data Exchange (ETDEWEB)

    Yoshinari, N.; Ueda, J.; Nishino, J.; Takeshige, S. [Ishikawajima-Harima Heavy Industries Co. Ltd., Tokyo (Japan)

    1998-03-01

    Waste disposal by incineration is in wide use, inevitably discharging the unburnt portion or ash as the residue, and the residue contains heavy metals and dioxins. New slagging technologies capable of dealing with the situation, respecting in addition the effective use of resources, are now attracting attention, and are coming into popular use. IHI has already developed three types of melting technologies, which are the residual carbon combustion type, the joule-heating furnace type, and the coke-bed furnace type, and has already delivered to clients some facilities using these technologies. In this report, the three types are outlined, and the joule-heating furnace is taken up to explain the process of development up to commercialization. In the joule-heating furnace, molten slag (resistivity several ohms/cm at 1300degC) is electrified for the melting of ash by joule heat, and the result is a high-quality slag containing less chlorine thanks to the electrochemical decomposition. Studies were conducted about exhaust gas cleaning, silent operation, and cost performance (using only one electrode), etc., by operating 2.4t/d and 10t/d demonstration plants, and the efforts have culminated in the commercialization of the technology. 6 refs., 9 figs., 7 tabs.

  7. Development of fluidized-bed furnace for thermal treatment of ammonium uranyl carbonate

    Energy Technology Data Exchange (ETDEWEB)

    Gupta, U C; Anuradha, M; Meena, R [Nuclear Fuel Complex, Hyderabad (India)

    1994-06-01

    At present the ammonium uranyl carbonate (AUC) route is developed at a scale of 10 kg/day of UO{sub 2}. This UO{sub 2} is directly compactible and sinterable to densities of 10.55-10.65 gm/cc. The equipment developed include precipitation tank with filtration and methanol washing and fluidized bed furnaces for thermal treatment of AUC and U{sub 3}O{sub 8}. During the design and development of these furnaces many experiments were conducted to study fluidization of AUC powder. In this paper the findings of these studies are presented. (author). 3 refs., 4 figs., 3 tabs.

  8. Characterisation of heat transfer and flame length in a semi-scale industrial furnace equipped with HiTAC burner

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, L.; Nehme, W.; Biswas, A.K.; Yang, W.; Blasiak, W.; Bertin, D. [Royal Institute of Technology, Stockholm (Sweden)

    2010-09-15

    This paper investigates the effects of multiple burner nozzles on the combustion characteristics, such as flame volume, heat transfer and NOx emission in a high temperature air combustion (HiTAC) industrial furnace. Experiments were carried out in one semi-industrial furnace located in Kungliga Tekniska Hogskolan (Stockholm, Sweden). Three different types of burners were tested, including both regenerative and recuperative types. Variable flame temperature and oxygen concentration were applied in experiments. Heat transfer characteristics of HiTAC are studied in this paper, and the influences of a variety of inertial fuel/air jets are investigated for both flame length and NOx emission. One improved correlation between chemical flame length and flame Froude number is established for HiTAC with manifold nozzles. NOx emission is also correlated to the flame Froude number. The HiTAC recirculation system effects on flame shape, NOx emission and heat transfer were also examined.

  9. An effect of heat insulation parameters on thermal losses of water-cooled roofs for secondary steelmaking electric arc furnaces

    Directory of Open Access Journals (Sweden)

    E. Mihailov

    2016-07-01

    Full Text Available The aim of this work is research in the insulation parameters effect on the thermal losses of watercooled roofs for secondary steelmaking electric arc furnaces. An analytical method has been used for the investigation in heat transfer conditions in the working area. The results of the research can be used to choose optimal cooling parameters and select a suitable kind of insulation for water-cooled surfaces.

  10. Theoretical and experimental investigations into rare earth oxides behaviour during out of furnace treatment

    International Nuclear Information System (INIS)

    Vishkarev, A.F.; Smirnov, B.V.; Krup, Yu.M.

    1987-01-01

    Theoretical model is developed and technology of metal desulfuration and modification by rear earth metals is tested during out of furnace vacuum treatment, the testing of which has demonstrated its high efficiency. 16KhN3MA steel was melted in 120-t open-hearth furnaces under tapping with treatment by synthetic lime-aluminous slag and subsequent ladle degassing by circulation technique. At the early stage of degassing process cerium oxides together with aluminium were introduced into the vacuum chamber in the quantities of 2.0 and 0.2 kg/t respectively. Two meltings ere performed. Sulfur content in steel reduced from 0.017 and 0.018 up to 0.007 and 0.006%

  11. High Temperature Transparent Furnace Development

    Science.gov (United States)

    Bates, Stephen C.

    1997-01-01

    This report describes the use of novel techniques for heat containment that could be used to build a high temperature transparent furnace. The primary objective of the work was to experimentally demonstrate transparent furnace operation at 1200 C. Secondary objectives were to understand furnace operation and furnace component specification to enable the design and construction of a low power prototype furnace for delivery to NASA in a follow-up project. The basic approach of the research was to couple high temperature component design with simple concept demonstration experiments that modify a commercially available transparent furnace rated at lower temperature. A detailed energy balance of the operating transparent furnace was performed, calculating heat losses through the furnace components as a result of conduction, radiation, and convection. The transparent furnace shells and furnace components were redesigned to permit furnace operation at at least 1200 C. Techniques were developed that are expected to lead to significantly improved heat containment compared with current transparent furnaces. The design of a thermal profile in a multizone high temperature transparent furnace design was also addressed. Experiments were performed to verify the energy balance analysis, to demonstrate some of the major furnace improvement techniques developed, and to demonstrate the overall feasibility of a high temperature transparent furnace. The important objective of the research was achieved: to demonstrate the feasibility of operating a transparent furnace at 1200 C.

  12. Solar Convective Furnace for Metals Processing

    Science.gov (United States)

    Patidar, Deepesh; Tiwari, Sheetanshu; Sharma, Piyush; Pardeshi, Ravindra; Chandra, Laltu; Shekhar, Rajiv

    2015-11-01

    Metals processing operations, primarily soaking, heat treatment, and melting of metals are energy-intensive processes using fossil fuels, either directly or indirectly as electricity, to operate furnaces at high temperatures. Use of concentrated solar energy as a source of heat could be a viable "green" option for industrial heat treatment furnaces. This paper introduces the concept of a solar convective furnace which utilizes hot air generated by an open volumetric air receiver (OVAR)-based solar tower technology. The potential for heating air above 1000°C exists. Air temperatures of 700°C have already been achieved in a 1.5-MWe volumetric air receiver demonstration plant. Efforts to retrofit an industrial aluminium soaking furnace for integration with a solar tower system are briefly described. The design and performance of an OVAR has been discussed. A strategy for designing a 1/15th-scale model of an industrial aluminium soaking furnace has been presented. Preliminary flow and thermal simulation results suggest the presence of recirculating flow in existing furnaces that could possibly result in non-uniform heating of the slabs. The multifarious uses of concentrated solar energy, for example in smelting, metals processing, and even fuel production, should enable it to overcome its cost disadvantage with respect to solar photovoltaics.

  13. CERN wide inventory of existing vacuum and heat treatment furnaces

    CERN Document Server

    Milani, Adrien

    2016-01-01

    L’utilisation des fours au CERN a plusieurs objectifs (Traitement thermique, brasage, séchage, polymérisation, ... ). Les fours sont donc répartis dans les différents départements, en fonction de l’utilisation de chacun. Cependant il n’existe pas à l’heure actuelle de référencement permettant de connaitre la présence de chaque four ainsi que leurs caractéristiques techniques. L’objectif de mon stage a donc été de créer un inventaire des fours de traitement thermique présents au CERN, afin de connaitre précisément leurs applications possibles. Cette base de données permettra entre autre aux différents départements de savoir quelle personne contacter en fonction de l’utilisation voulue.

  14. Heuristic algorithms for scheduling heat-treatment furnaces of steel ...

    Indian Academy of Sciences (India)

    1Department of Management Studies, Indian Institute of Science,. Bangalore .... and scheduling, production monitoring and data capture, and management information. Southall ...... Project Report, Department of Management Studies, Indian.

  15. Generating electricity and heat from lean gas. Dual fuel engine generates electricity and process heat from cupola furnace gas; Strom und Waerme aus Schwachgas gewinnen. Zuendstrahlmotor erzeugt Strom und Prozesswaerme aus Kupolofengas

    Energy Technology Data Exchange (ETDEWEB)

    Hirn, Gerhard

    2012-07-01

    White-hot molten iron flows into the launder. The blast of heat released provides visitors with an impressive demonstration of the amount of energy flowing in foundries. Large volumes of carbon (coke) are used for the melting process in the cupola furnace, whereby a combustible process gas is formed as a by-product. This so-called cupola furnace gas has a low heating value and has previously been completely combusted for generating the hot blast in the cupola furnace's recuperator. However, in this process only around 35 % of the contained energy is used thermally. Now it is possible to utilise the remaining 65 % of the chemically bound energy that was previously not used in most foundries: a modified biogas combined heat and power plant runs with cupola furnace gas (CFG) from the melting furnace. (orig.)

  16. Heat treatment of large-sized welded rotors of steam turbines for atomic power stations

    Energy Technology Data Exchange (ETDEWEB)

    Kutasov, R F; Mukhina, M P; Tustanovskii, A S

    1977-01-01

    The heat treatment of a welded rotor of grade 25Kh2NMFA steel for steam turbines of nuclear power plants was considered. A following heat treatment schedule was suggested: charging the rotor in to a furnace at 100-150 deg C, heating to 200-250 deg C and holding for 12 hrs; slow heating (10 deg C/h) to 400-450 deg C and holding for 12 hrs; slow heating to 630-640 deg C and holding for 50 hrs, cooling at a rate of 5 deg C/h down to 100 deg C, holding for 20 hrs and cooling with the furnace open. The proposed heat treatment schedule of a duration of 356 hrs ensures a temperature gradient throughout the cross section and the length of the rotor of not more than +-5 deg C, least deviations of geometric dimensions and makes possible machining finish to within 0-0.02 mm. Described are the particularities of the design of a roll-out hearth electric chamber furnace, measuring 13000x5500x5000 mm and built for the purpose of carrying out said heat treatment. The power rating of the furnace is 2850 kW.

  17. Calculation and Designing of Up-to-Date Gas-Flame Plants for Metal Heating and Heat Treatment

    Directory of Open Access Journals (Sweden)

    V. I. Тimoshpolsky

    2008-01-01

    Full Text Available An analysis of development trends in the CIS machine-building industry and current status of the heating and heat treatment furnaces of main machine-building enterprises of the Republic of Belarus as of the 1st quarter of 2008 is given in the paper.The paper presents the most efficient engineering solutions from technological and economic point of view that concern calculation and designing of up-to-date gas-flame plants which are to be applied for modernization of the current heating and heat treatment furnaces of the machine-building enterprises in the Republic of Belarus.A thermo-technical calculation of main indices of the up-to-date gas-flame plant has been carried out in the paper.

  18. Insights into the chemistry of the Claus reaction furnace and waste heat boiler

    International Nuclear Information System (INIS)

    Clark, P.D.; Dowling, N.I.; Huang, M.

    1997-01-01

    Methods to deal with the unwanted by-product of acid-gas combustion in the Claus reaction furnace were presented. The by-product, carbon disulfide (CS 2 ), is disturbing because if it is not converted to H 2 S in the first catalytic converter, it will appear as a sulfur emission in the tail gas of plants not using reductive clean-up technology. To address this issue, Claus catalysts have been designed specifically for CS 2 hydrolysis. Studies have been conducted to determine what type of hydrocarbons lead to CS 2 formation. It was concluded that all hydrocarbons result in CS 2 production, but that benzene is particularly difficult. Data for a wide range of acid gas compositions and contaminant hydrocarbons at different process conditions was presented. Methods to destroy CS 2 in the furnace were also identified

  19. Design and Performance Evaluation of a Solar Assisted Heat Pump Dryer Integrated with Biomass Furnace for Red Chilli

    Directory of Open Access Journals (Sweden)

    M. Yahya

    2016-01-01

    Full Text Available The performance of a solar assisted heat pump dryer integrated with biomass furnace has been designed and evaluated for drying red chillies, and drying kinetics of red chillies were evaluated. The red chillies were dried from 22 kg with moisture content of 4.26 db to moisture content of 0.08 db which needed 11 hours, with the average drying chamber temperature, drying chamber relative humidity, and an air mass flow rate of 70.5°C, 10.1%, and 0.124 kg/s, respectively, while the open sun drying needed 62 hours. Compared to open sun drying, this dryer yielded 82% saving in drying time. The drying rate, the specific moisture extraction rate, and thermal efficiency of the dryer were estimated in average to be about 1.57 kg/h, 0.14 kg/kWh, and 9.03%, respectively. Three mathematical models, the Newton, Henderson-Pabis, and Page models, were fitted to the experimental data on red chillies dried by solar assisted heat pump dryer integrated with biomass furnace and open sun drying. The performance of these models was evaluated by comparing the coefficient of determination (R2, mean bias error (MBE, and root mean-square error (RMSE. The Page model gave the best results for representing drying kinetics of red chillies.

  20. The production of hydrogen-rich gas by wet sludge pyrolysis using waste heat from blast-furnace slag

    International Nuclear Information System (INIS)

    Luo, Siyi; Feng, Yu

    2016-01-01

    Blast furnace (BF) slag, a byproduct of steelmaking industry, contains a large amount of sensible heat and is composed of some metal oxides, which exhibits preferable catalytic performance in improving tar cracking and C_nH_m reforming. This paper presents a heat recovery system from the heat of BF slag, which generates hydrogen-rich gas via the endothermic reactions of sludge pyrolysis. The effects of various parameters including the slag temperature, the mass ratio of slag to sludge (B/S), particle size and feed moisture on product yields and gas characteristics were evaluated separately. It was found that the pyrolysis products distribution was significantly influenced by the BF slag temperature. The differences resulting from varying B/S practically disappear as higher temperature heat carrier is approached. The optimum feed moisture was in favour of sludge pyrolysis by getting char and tar participate in gasification reactions, improving gas yield and quality. BF slag as catalyst can greatly increase H_2 and CO contents of gas by improving tar degradation and reforming of biogas (CO_2 and CH_4). Decreasing the slag particles size was helpful to sludge primary pyrolysis to produce more light gases, less char and condensate, while its effects on gas compositions was not evident. - Highlights: • The sensible heat of molten slag was recovered and converted into combustible gas. • A novel rotary pyrolysis reactor using BF slag as heat carrier was presented. • The moisture in sludge was used as the gasification medium and hydrogen source.

  1. Numerical simulation of the direct reduction of pellets in a rotary hearth furnace for zinc-containing metallurgical dust treatment

    Science.gov (United States)

    Wu, Yu-liang; Jiang, Ze-yi; Zhang, Xin-xin; Wang, Peng; She, Xue-feng

    2013-07-01

    A mathematical model was established to describe the direct reduction of pellets in a rotary hearth furnace (RHF). In the model, heat transfer, mass transfer, and gas-solid chemical reactions were taken into account. The behaviors of iron metallization and dezincification were analyzed by the numerical method, which was validated by experimental data of the direct reduction of pellets in a Si-Mo furnace. The simulation results show that if the production targets of iron metallization and dezincification are up to 80% and 90%, respectively, the furnace temperature for high-temperature sections must be set higher than 1300°C. Moreover, an undersupply of secondary air by 20% will lead to a decline in iron metallization rate of discharged pellets by 10% and a decrease in dezincing rate by 13%. In addition, if the residence time of pellets in the furnace is over 20 min, its further extension will hardly lead to an obvious increase in production indexes under the same furnace temperature curve.

  2. Advanced steel reheat furnace

    Energy Technology Data Exchange (ETDEWEB)

    Moyeda, D.; Sheldon, M.; Koppang, R. [Energy and Environmental Research Corp., Irvine, CA (United States); Lanyi, M.; Li, X.; Eleazer, B. [Air Products and Chemicals, Inc., Allentown, PA (United States)

    1997-10-01

    Energy and Environmental Research Corp. (EER) under a contract from the Department of Energy is pursuing the development and demonstration of an Advanced Steel Reheating Furnace. This paper reports the results of Phase 1, Research, which has evaluated an advanced furnace concept incorporating two proven and commercialized technologies previously applied to other high temperature combustion applications: EER`s gas reburn technology (GR) for post combustion NOx control; and Air Product`s oxy-fuel enrichment air (OEA) for improved flame heat transfer in the heating zones of the furnace. The combined technologies feature greater production throughput with associated furnace efficiency improvements; lowered NOx emissions; and better control over the furnace atmosphere, whether oxidizing or reducing, leading to better control over surface finish.

  3. Simultaneously estimation for surface heat fluxes of steel slab in a reheating furnace based on DMC predictive control

    International Nuclear Information System (INIS)

    Li, Yanhao; Wang, Guangjun; Chen, Hong

    2015-01-01

    The predictive control theory is utilized for the research of a simultaneous estimation of heat fluxes through the upper, side and lower surface of a steel slab in a walking beam type rolling steel reheating furnace. An inverse algorithm based on dynamic matrix control (DMC) is established. That is, each surface heat flux of a slab is simultaneously estimated through rolling optimization on the basis of temperature measurements in selected points of its interior by utilizing step response function as predictive model of a slab's temperature. The reliability of the DMC results is enhanced without prior assuming specific functions of heat fluxes over a period of future time. The inverse algorithm proposed a respective regularization to effectively improve the stability of the estimated results by considering obvious strength differences between the upper as well as lower and side surface heat fluxes of the slab. - Highlights: • The predictive control theory is adopted. • An inversion scheme based on DMC is established. • Upper, side and lower surface heat fluxes of slab are estimated based DMC. • A respective regularization is proposed to improve the stability of results

  4. Cast Steels for Creep-Resistant Parts Used in Heat Treatment Plants

    Directory of Open Access Journals (Sweden)

    Drotlew A.

    2012-12-01

    Full Text Available Creep-resistant parts of heat treatment furnaces are in most cases made from high-alloyed chromium-nickel and nickel-chromium iron alloys, both cast and wrought. This paper presents the types of casting alloys used for this particular purpose, since the majority of furnace components are made by the casting process. Standards were cited which give symbols of alloy grades used in technical specifications by the domestic industry. It has been indicated that castings made currently are based on a wider spectrum of the creep-resistant alloy grades than the number of alloys covered by the standards. Alloy grades recommended by the technical literature for individual parts of the furnace equipment were given. The recommendations reflect both the type of the technological process used and the technical tasks performed by individual parts of the furnace equipment. Comments were also made on the role of individual alloying elements in shaping the performance properties of castings.

  5. Cast Steels for Creep-resistant Parts Used in Heat Treatment Plants

    Directory of Open Access Journals (Sweden)

    A. Drotlew

    2012-12-01

    Full Text Available Creep-resistant parts of heat treatment furnaces are in most cases made from high-alloyed chromium-nickel and nickel-chromium ironalloys, both cast and wrought. This paper presents the types of casting alloys used for this particular purpose, since the majority of furnace components are made by the casting process. Standards were cited which give symbols of alloy grades used in technical specifications by the domestic industry. It has been indicated that castings made currently are based on a wider spectrum of the creep-resistant alloy grades than the number of alloys covered by the standards. Alloy grades recommended by the technical literature for individual parts of the furnace equipment were given. The recommendations reflect both the type of the technological process used and the technical tasks performed by individual parts of the furnace equipment. Comments were also made on the role of individual alloying elements in shaping the performance properties of castings.

  6. Disposal of low-level radioactive wastes. Plasma furnace for the treatment of low-level radwastes in Switzerland. Plasma furnace for the treatment of low-level radwastes in Switzerland

    International Nuclear Information System (INIS)

    Hoffelner, W.; Mueller, T.; Fuenfschilling, M.R.; Jacobi, A.; Eschenbach, R.; Lutz, H.R.; Vuilleumier, C.

    1994-01-01

    The treatment method to be applied consists of thermal decomposition and vitrification. The facility to be constructed at the Zwilag is a plasma-arc furnace, and planning activities are heading towards the final phase. There will be only this one facility for treating in only one process step solid, mixed wastes, liquid wastes, sludges, metals, and inorganic wastes, producing vitrified waste packages ready for ultimate storage as 200-l waste drums. The main features of the plasma-arc furnace are explained. (orig./HP) [de

  7. Reduction of heat losses on the skid pipe system of a pusher type furnace; Verringerung der Waermeverluste am Tragrohrsystem eines Stossofens

    Energy Technology Data Exchange (ETDEWEB)

    Hoffelner, Mario; Winter, Franz [voestalpine Grobblech GmbH, Linz (Austria); Springer, Michael; Huegel, Frank [FBB Engineering GmbH, Moenchengladbach (Germany); Buhr, Andreas [Almatis GmbH, Frankfurt (Germany); Kockegey-Lorenz, Rainer [Almatis GmbH, Ludwigshafen (Germany)

    2013-06-15

    This paper discusses how energy consumption and energy loss can be reduced in reheating furnaces of hot rolling mills by new lightweight refractory materials and a new modular lining concept for the skid pipe insulation using pre-fabricated shells. The target is to optimise the hot rolling process from an energy point of view, and to reduce the operational cost of the furnaces. The new lightweight pre-fabricated shells based on the microporous castable and a thermotechnical optimised sandwich design can significantly reduce the heat losses compared to dense castable. Industrial application of the new system in a 110 t/h pusher type furnace at voestalpine Grobblech GmbH in Linz, Austria, resulted in reduction of heat loss about 30 %. The annualised energy saving gives a cost reduction of more than Euro 200,000 a year. Costs for the complete new lining about Euro 170,000 result in a payback period of less than one year. (orig.)

  8. Mathematical modelling of heat transfer in dedusting plants and comparison to off-gas measurements at electric arc furnaces

    International Nuclear Information System (INIS)

    Kirschen, Marcus; Velikorodov, Viktor; Pfeifer, Herbert

    2006-01-01

    A mathematical simulation tool is presented in order to model enthalpy flow rates of off-gas and heat transfer of cooling systems at dedusting plants in electric steel making sites. The flexibility of the simulation tool is based on a user-defined series of modular units that describe elementary units of industrial dedusting systems, e.g. water-cooled hot gas duct, air injector, drop-out box, mixing chamber, post-combustion chamber, filter, etc. Results of simulation were checked with measurements at industrial electric steel making plants in order to validate the models for turbulence, heat transfer and chemical reaction kinetics. Comparison between computed and measured gas temperature and composition yield excellent agreement. The simulation tool is used to calculate off-gas temperature and volume flow rate, where off-gas measurements are very difficult to apply due to high gas temperatures and high dust load. Heat transfer from the off-gas to the cooling system was calculated in detail for a pressurised hot water EAF cooling system in order to investigate the impact of the cooling system and the dedusting plant operation on the energy sinks of the electric arc furnace. It is shown that optimum efficiency of post-combustion of EAF off-gas in the water-cooled hot gas duct requires continuous off-gas analysis. Common operation parameters of EAF dedusting systems do not consider the non-steady-state of the EAF off-gas emission efficiently

  9. Mathematical modelling of heat transfer in dedusting plants and comparison to off-gas measurements at electric arc furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Kirschen, Marcus [Institute for Industrial Furnaces and Heat Engineering, RWTH Aachen, Kopernikusstrasse 16, 52074 Aachen (Germany)]. E-mail: kirschen@iob.rwth-aachen.de; Velikorodov, Viktor [Institute for Industrial Furnaces and Heat Engineering, RWTH Aachen, Kopernikusstrasse 16, 52074 Aachen (Germany); Pfeifer, Herbert [Institute for Industrial Furnaces and Heat Engineering, RWTH Aachen, Kopernikusstrasse 16, 52074 Aachen (Germany)

    2006-11-15

    A mathematical simulation tool is presented in order to model enthalpy flow rates of off-gas and heat transfer of cooling systems at dedusting plants in electric steel making sites. The flexibility of the simulation tool is based on a user-defined series of modular units that describe elementary units of industrial dedusting systems, e.g. water-cooled hot gas duct, air injector, drop-out box, mixing chamber, post-combustion chamber, filter, etc. Results of simulation were checked with measurements at industrial electric steel making plants in order to validate the models for turbulence, heat transfer and chemical reaction kinetics. Comparison between computed and measured gas temperature and composition yield excellent agreement. The simulation tool is used to calculate off-gas temperature and volume flow rate, where off-gas measurements are very difficult to apply due to high gas temperatures and high dust load. Heat transfer from the off-gas to the cooling system was calculated in detail for a pressurised hot water EAF cooling system in order to investigate the impact of the cooling system and the dedusting plant operation on the energy sinks of the electric arc furnace. It is shown that optimum efficiency of post-combustion of EAF off-gas in the water-cooled hot gas duct requires continuous off-gas analysis. Common operation parameters of EAF dedusting systems do not consider the non-steady-state of the EAF off-gas emission efficiently.

  10. COMPUTERIZED HEAT-TREATMENT IN A ZIMBABWEAN FACTORY

    Directory of Open Access Journals (Sweden)

    M. Collier

    2012-01-01

    Full Text Available In the context of Zimbabwe's current economic problems, parts of the manufacturing industry are turning their attention to the possibility of utilising local design talent in upgrading their manufacturing plants. This paper describes a project undertaken by the National University of Science and Technology to convert the heat-treatment process in a major manufacturing plant from semi -manual to a computerized one. The system comprises microcontroller connection to the furnaces and sensors, and communicates with a central computer on which software for a windowed user-interface is hosted. Experimental results for the system are presented, and a strategy for other companies in the same predicament is proposed.

  11. New Physical and Mathematical Model of Radiation Heat Transmission Inside Circular Furnace

    Directory of Open Access Journals (Sweden)

    V. I. Timoshpolsky

    2004-01-01

    Full Text Available Methods of solving problems concerning heat transmission by radiation are considered in the paper. The paper shows disadvantages of the existing techniques. A physical and mathematical model of a conjugate heat exchange has been developed to eliminate the above disadvantages.

  12. Plasma assisted heat treatment: annealing

    International Nuclear Information System (INIS)

    Brunatto, S F; Guimaraes, N V

    2009-01-01

    This work comprises a new dc plasma application in the metallurgical-mechanical field, called plasma assisted heat treatment, and it presents the first results for annealing. Annealing treatments were performed in 90% reduction cold-rolled niobium samples at 900 deg. C and 60 min, in two different heating ways: (a) in a hollow cathode discharge (HCD) configuration and (b) in a plasma oven configuration. The evolution of the samples' recrystallization was determined by means of the microstructure, microhardness and softening rate characterization. The results indicate that plasma species (ions and neutrals) bombardment in HCD plays an important role in the recrystallization process activation and could lead to technological and economical advantages considering the metallic materials' heat treatment application. (fast track communication)

  13. Performance Analysis of Solar Assisted Fluidized Bed Dryer Integrated Biomass Furnace with and without Heat Pump for Drying of Paddy

    Directory of Open Access Journals (Sweden)

    M. Yahya

    2016-01-01

    Full Text Available The performances of a solar assisted fluidized bed dryer integrated biomass furnace (SA-FBDIBF and a solar assisted heat pump fluidized bed dryer integrated biomass furnace (SAHP-FBDIBF for drying of paddy have been evaluated, and also drying kinetics of paddy were determined. The SA-FBDIBF and the SAHP-FBDIBF were used to dry paddy from 11 kg with moisture content of 32.85% db to moisture content of 16.29% db (14% wb under an air mass flow rate of 0.1037 kg/s within 29.73 minutes and 22.95 minutes, with average temperatures and relative humidities of 80.3°C and 80.9°C and 12.28% and 8.14%, respectively. The average drying rate, specific energy consumption, and specific moisture extraction rate were 0.043 kg/minute and 0.050 kg/minute, 5.454 kWh/kg and 4.763 kWh/kg, and 0.204 kg/kWh and 0.241 kg/kWh for SA-FBDIBF and SAHP-FBDIBF, respectively. In SA-FBDIBF and SAHP-FBDIBF, the dryer thermal efficiencies were average values of 12.28% and 15.44%; in addition, the pickup efficiencies were 33.55% and 43.84% on average, whereas the average solar and biomass fractions were 10.9% and 10.6% and 36.6% and 30.4% for SA-FBDIBF and SAHP-FBDIBF, respectively. The drying of paddy occurred in the falling rate period. The experimental dimensionless moisture content data were fitted to three mathematical models. Page’s model was found best to describe the drying behaviour of paddy.

  14. Calculations in furnace technology

    CERN Document Server

    Davies, Clive; Hopkins, DW; Owen, WS

    2013-01-01

    Calculations in Furnace Technology presents the theoretical and practical aspects of furnace technology. This book provides information pertinent to the development, application, and efficiency of furnace technology. Organized into eight chapters, this book begins with an overview of the exothermic reactions that occur when carbon, hydrogen, and sulfur are burned to release the energy available in the fuel. This text then evaluates the efficiencies to measure the quantity of fuel used, of flue gases leaving the plant, of air entering, and the heat lost to the surroundings. Other chapters consi

  15. Optimal design approach for heating irregular-shaped objects in three-dimensional radiant furnaces using a hybrid genetic algorithm-artificial neural network method

    Science.gov (United States)

    Darvishvand, Leila; Kamkari, Babak; Kowsary, Farshad

    2018-03-01

    In this article, a new hybrid method based on the combination of the genetic algorithm (GA) and artificial neural network (ANN) is developed to optimize the design of three-dimensional (3-D) radiant furnaces. A 3-D irregular shape design body (DB) heated inside a 3-D radiant furnace is considered as a case study. The uniform thermal conditions on the DB surfaces are obtained by minimizing an objective function. An ANN is developed to predict the objective function value which is trained through the data produced by applying the Monte Carlo method. The trained ANN is used in conjunction with the GA to find the optimal design variables. The results show that the computational time using the GA-ANN approach is significantly less than that of the conventional method. It is concluded that the integration of the ANN with GA is an efficient technique for optimization of the radiant furnaces.

  16. Determination of initial conditions for heat exchanger placed in furnace by burning pellets

    Science.gov (United States)

    Durčanský, Peter; Jandačka, Jozef; Kapjor, Andrej

    2014-08-01

    Objective of the experimental facility and subsequent measurements is generally determine whether the expected physical properties of the verification, identification of the real behavior of the proposed system, or part thereof. For the design of heat exchanger for combined energy machine is required to identify and verify a large number of parameters. One of these are the boundary conditions of heat exchanger and pellets burner.

  17. Influence of the gray gases number in the weighted sum of gray gases model on the radiative heat exchange calculation inside pulverized coal-fired furnaces

    Directory of Open Access Journals (Sweden)

    Crnomarković Nenad Đ.

    2016-01-01

    Full Text Available The influence of the number of gray gases in the weighted sum in the gray gases model on the calculation of the radiative heat transfer is discussed in the paper. A computer code which solved the set of equations of the mathematical model describing the reactive two-phase turbulent flow with radiative heat exchange and with thermal equilibrium between phases inside the pulverized coal-fired furnace was used. Gas-phase radiative properties were determined by the simple gray gas model and two combinations of the weighted sum of the gray gases models: one gray gas plus a clear gas and two gray gases plus a clear gas. Investigation was carried out for two values of the total extinction coefficient of the dispersed phase, for the clean furnace walls and furnace walls covered by an ash layer deposit, and for three levels of the approximation accuracy of the weighting coefficients. The influence of the number of gray gases was analyzed through the relative differences of the wall fluxes, wall temperatures, medium temperatures, and heat transfer rate through all furnace walls. The investigation showed that there were conditions of the numerical investigations for which the relative differences of the variables describing the radiative heat exchange decrease with the increase in the number of gray gases. The results of this investigation show that if the weighted sum of the gray gases model is used, the complexity of the computer code and calculation time can be reduced by optimizing the number of gray gases. [Projekat Ministarstva nauke Republike Srbije, br. TR-33018: Increase in energy and ecology efficiency of processes in pulverized coal-fired furnace and optimization of utility steam boiler air preheater by using in-house developed software tools

  18. A fluidized bed furnace fired with biomass waste to supply heat for a spray dryer in a plant producing floortiles

    Energy Technology Data Exchange (ETDEWEB)

    Gulyurtlu, I.; Andre, R.; Mendes, J.; Monteiro, A.; Cabrita, I. [Instituto Nacional de Engenharia e Tecnologia Industrial, Lisboa (Portugal)

    1993-12-31

    This project has been implemented at a factory producing floortiles for domestic use. The project consists of a fluidized bed combustion system burning coal or wood or a mixture of both to produce hot combustion gases to provide heat for spray drying process. The system was designed by INETI for a maximum output of 8 MW thermal energy and all the engineering calculations were carried out to dimension the furnace to provide this amount of heat. Shallow bed concept was used for complete burning of the biomass particles which contained volatiles up to 75% by weight. The sand bed was used as a flame stabilizer for the combustion of volatiles. The combustion of volatiles in the freeboard was mainly controlled by mixing ashes and other impurities. The combustion temperature had to be maintained in the range 700--800{degrees}C to achieve combustion efficiencies of 85% or more. The combustion efficiency (1) did not increase substantially above 90% of excess air although levels of up to 120% were used during combustion and (2) was found to increase through air staging in the order of 20 to 25%, by simply adding 45 to 55% of the air required to the freeboard zone. No SO{sub 2} was observed in flue gases when burning only biomass but there was some NO{sub x} formed and the level of conversion of fuel-N to NO{sub x} was found to be about 25--30%.

  19. A study on the effect of solution heat treatment on the corrosion resistance of super duplex stainless steels

    International Nuclear Information System (INIS)

    Park, Jee Yong; Park, Yong Soo; Kim, Soon Tae

    2001-01-01

    High temperature solution heat treatment(typically higher than 1100 .deg. C) is known generally to reduces the resistance to localized corrosion on super duplex stainless. This is attributed to the formation of zone depleted of alloying elements. In this study, the corrosion properties were investigated on super duplex stainless steels with various solution heat treatments. The corrosion resistance of these steels was evaluated in terms of critical pitting temperature and cyclic potentiodynamic polarization test. Chemical composition of the austenite and ferrite phases were analyzed by SEM-EDS. The following results were obtained. (1) By conducting furnace cooling, critical pitting temperature and repassivation potential increased. (2) By omitting furnace cooling, solution heat treatment produced Cr and Mo depleted zone in the phase boundary. (3) During furnace cooling, Cr and Mo rediffused through the phase boundary. This increased the corrosion resistance of super duplex stainless steels

  20. The effect of ash elements in petroleum coke on hearth furnace heat recovery system performance

    Energy Technology Data Exchange (ETDEWEB)

    Akhmetov, M M

    1981-01-01

    Difficulties encountered in the operation of the heat recovery system of a calcination plant at Krasnovodsk Refinery caused by ash element deposits blocking the fire box are described. Deposits and coke ash composition are given. The main cause of blocking was found to be the removal of sea water salt elements which get on the coke surface when the retarded coking plant is discharged with a water-jet borer. Switching over to fresh water and air-blasting of heat recovery pipes decreased blocking considerably.

  1. Phase transformation and hardness of SS 316 L steel cast alloy after heat treatment at high temperature

    International Nuclear Information System (INIS)

    Hidayat, S.; Prayitno, D. H.

    2000-01-01

    Heat treatment Study of SS 316 L cast alloy at high temperature was conducted. The alloy of SS 316 L was melted by arc melting furnace in argon atmosphere. Heat treatment of SS 316 L casting alloy was carried out in tube furnace at 1400 o C for period of 1/2, 1, and 2 hours. The optical microscopic characterization showed that SS 316 L cast has got dendritic micro structure with ferrite as the primary phase. After the heat treatment, the ferrite phase underwent gradual decrease followed by an increase of the austenite phase. The heat treatment process also resulted in the formation of the new grain boundary. The hardness examination revealed that for longer period of the heat treatment, the hardness of SS 316 L increased. (author)

  2. Experimental investigation on combustion and heat transfer characteristics in a furnace fueled with unconventional biomass fuels (date stones and palm stalks)

    International Nuclear Information System (INIS)

    Al-Omari, S.-A.B.

    2006-01-01

    The combustion of date stones and palm stalks in a small scale furnace with a conical solid fuel bed is investigated experimentally. This investigation (to the best of the knowledge of the author) is the first addressing date stones as a new renewable energy source. Different experimental conditions are investigated where different fuel feed conditions and different combustion air flow rates are considered. The major results are given in terms of the fuel reduction rates and the heat transferred to the cooling water flowing in a water jacket around the furnace as functions of time. Combustion of the biomass fuels considered here in the investigated furnace is initiated by using LPG fuel as a starter. The hot products of LPG combustion, which is taking place in a burner built prior to the investigated solid fuel furnace, are allowed to penetrate the conical fuel bed for 2-3 min from its bottom base in the upward direction, causing effective heating and gasification and pyrolysis of the solid fuel in the bed to take place. The resulting combustible gases mix with the combustion air and subsequently are ignited by an external ignition source. The results of the present study highlight date stones as a renewable energy source with a good potential

  3. Design of a rotating-hearth furnace

    Energy Technology Data Exchange (ETDEWEB)

    Behrens, H A [Verein Deutscher Eisenhuettenleute (VDEh), Duesseldorf (Germany, F.R.)

    1979-10-01

    Presented in two parts, this paper is intended to provide an outline of the theoretical fundamentals for the design of rotating-hearth furnaces for heating round stock and deals with the characteristic design features of such furnaces.

  4. Microsegregation of heat and homogenization treatments in uranium-niobium alloys (U-Nb)

    International Nuclear Information System (INIS)

    Leal, J.F.

    1988-01-01

    In the following sections microsegration results in U-3,6 Wt% Nb and U-6,1 Wt% Nb alloys casted in noconsumable electrode arc furnace are presented. The microsegration is studied qualitatively by optical microscopy and quantitatively by electron microprobe. The degree of homogenization has been measured after 800 and 850 0 C heat treatments in tubular resistive furnace. The microstructures after heat treatments are quantitatively analysed to check effects on the casting structures, mainly the variations in solute along the dendrite arm spacing. Some solidification phenomena are then discussed on reference to theorical models of dendritic solidification, including microstructure and microsegregation. The experimental results are compared to theoretical on basis of initial and residual microsegregation after homogenization treatments. The times required for homogenization of the alloys are also discussed in function of the microsegregation from casting structures and the temperatures of the treatments. (author) [pt

  5. Improved Casting Furnace Conceptual Design

    Energy Technology Data Exchange (ETDEWEB)

    Fielding, Randall Sidney [Idaho National Lab. (INL), Idaho Falls, ID (United States); Tolman, David Donald [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2017-02-01

    In an attempt to ensure more consistent casting results and remove some schedule variance associated with casting, an improved casting furnace concept has been developed. The improved furnace uses the existing arc melter hardware and glovebox utilities. The furnace concept was designed around physical and operational requirements such as; a charge sized of less than 30 grams, high heating rates and minimal additional footprint. The conceptual model is shown in the report as well as a summary of how the requirements were met.

  6. Investigation of Heat Transfer and Magnetohydrodynamic Flow in Electroslag Remelting Furnace Using Vibrating Electrode

    Science.gov (United States)

    Wang, Fang; Wang, Qiang; Lou, Yanchun; Chen, Rui; Song, Zhaowei; Li, Baokuan

    2016-01-01

    A transient three-dimensional (3D) coupled mathematical model has been developed to understand the effect of a vibrating electrode on the electromagnetic, two-phase flow and temperature fields as well as the solidification in the electroslag remelting (ESR) process. With the magnetohydrodynamic model, the Joule heating and Lorentz force, which are the source terms in the energy and momentum equations, are recalculated at each iteration as a function of the phase distribution. The influence of the vibrating electrode on the formation of the metal droplet is demonstrated by the volume of fluid approach. Additionally, the solidification of the metal is modeled by an enthalpy-based technique, in which the mushy zone is treated as a porous medium with porosity equal to the liquid fraction. The present work is the first attempt to investigate the innovative technology of the ESR process with a vibrating electrode by a transient 3D comprehensive model. A reasonable agreement between the experiment and simulation is obtained. The results indicate that the whole process is presented as a periodic activity. When the metal droplets fall from the tip of the electrode, the horizontal component of velocity will generate electrode vibration. This will lead to the distribution variation of the flow field in the slag layer. The variation of temperature distribution occurs regularly and is periodically accompanied by the behavior of the falling metal droplets. With the decreasing vibrating frequency and amplitude, the relative velocity of the electrode and molten slag increase accordingly. The diameter of the molten droplets, the maximum temperature and the depth of the molten pool gradually become smaller, lower and shallower.

  7. 29 CFR 1919.80 - Heat treatment.

    Science.gov (United States)

    2010-07-01

    ... 29 Labor 7 2010-07-01 2010-07-01 false Heat treatment. 1919.80 Section 1919.80 Labor Regulations...) GEAR CERTIFICATION Certification of Shore-Based Material Handling Devices § 1919.80 Heat treatment. (a) Wherever heat treatment of any loose gear is recommended by the manufacturer, it shall be carried out in...

  8. 29 CFR 1919.36 - Heat treatment.

    Science.gov (United States)

    2010-07-01

    ... 29 Labor 7 2010-07-01 2010-07-01 false Heat treatment. 1919.36 Section 1919.36 Labor Regulations...) GEAR CERTIFICATION Certification of Vessels: Tests and Proof Loads; Heat Treatment; Competent Persons § 1919.36 Heat treatment. (a) The annealing of wrought iron gear required by this part shall be...

  9. Formation of the ZnFe2O4 phase in an electric arc furnace off-gas treatment system.

    Science.gov (United States)

    Suetens, T; Guo, M; Van Acker, K; Blanpain, B

    2015-04-28

    To better understand the phenomena of ZnFe2O4 spinel formation in electric arc furnace dust, the dust was characterized with particle size analysis, X-ray fluorescence (XRF), electron backscatter diffraction (EBSD), and electron probe micro-analysis (EPMA). Different ZnFe2O4 formation reaction extents were observed for iron oxide particles with different particle sizes. ZnO particles were present as both individual particles and aggregated on the surface of larger particles. Also, the slag particles found in the off-gas were shown not to react with the zinc vapor. After confirming the presence of a ZnFe2O4 formation reaction, the thermodynamic feasibility of in-process separation - a new electric arc furnace dust treatment technology - was reevaluated. The large air intake and the presence of iron oxide particles in the off-gas were included into the thermodynamic calculations. The formation of the stable ZnFe2O4 spinel phase was shown to be thermodynamically favorable in current electric arc furnace off-gas ducts conditions even before reaching the post combustion chamber. Copyright © 2015 Elsevier B.V. All rights reserved.

  10. Modernization and efficiency of heat treatment and heating up plants; Modernisierung und Effizienz von Thermoprozessanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Wendt, Peter [LOI Thermprocess GmbH, Essen (Germany); Kuehn, Friedhelm [Ingenieurbuero fuer Waermebehandlung, Industrieoefen und Energieberatung, Muelheim (Germany)

    2010-10-15

    A goal of this contribution is to show, using examples of the thermal heat treatment industry and the thermal processing units used there (Beltype plants, routary hearth, walking hearth, walking beam, pusher type furnaces and gas carburizing plants as well as case hardening plants), which increases in efficiency within and outside of the actual thermal treatment process and the necessary thermal processing units for the order are available today. From the possibilities of the reduction of energy employment resulting from that, a high potential for the discharge of the environment can be derived. The economic effect concerning energy employment and saving possibilities will also be considered. Concluding, examples of case-hardening show which variants of a change of process present themselves partially in the future, in order to achieve substantial production increases and thus energy cost reductions. (orig.)

  11. Influence of heat treatment on hardness and kinetics of growth of intermetallic compound interlayer in titanium-steel composite material

    International Nuclear Information System (INIS)

    Shmorgun, V.G.; Slaustin, O.V.; Trykov, Yu.P.

    2005-01-01

    The effect of heat treatment conditions on microhardness and diffusion interlayer thickness is studied for composite material of titanium VT1-O + steel 08kp + titanium VT1-O. Heat treatments are carried out at temperatures of 800-1000 deg C and holding at heat for 3 h in a vacuum furnace (1 x 10 -4 mmHg) as well as in an electric furnace with coating a dual protective layer. It is stated that the hardness and the thickness of the interlayer are higher after heat treatment in an ordinary electric furnaces as compared to vacuum heating. all other things being equal. Annealed in electric furnace specimens are water quenched from temperatures of 600-950 deg C. It is shown that the hardness of the interlayer increases sharply when hardening from 650 deg C comparing with annealed specimens (from 4.5-5.2 to 7-9 GPa). The quenching from 700 and 800 deg C results in an interlayer hardness decrease down to 4.8-5.4 and 3.1-3 GPa respectively. A quenching temperature increase up to 800-900 deg C is accompanied by a monotonic enhancement of hardness from 3.5-4.8 up to 5.1-6.8 GPa [ru

  12. Recycling of blast furnace sludge by briquetting with starch binder: Waste gas from thermal treatment utilizable as a fuel.

    Science.gov (United States)

    Drobíková, Klára; Plachá, Daniela; Motyka, Oldřich; Gabor, Roman; Kutláková, Kateřina Mamulová; Vallová, Silvie; Seidlerová, Jana

    2016-02-01

    Steel plants generate significant amounts of wastes such as sludge, slag, and dust. Blast furnace sludge is a fine-grained waste characterized as hazardous and affecting the environment negatively. Briquetting is one of the possible ways of recycling of this waste while the formed briquettes serve as a feed material to the blast furnace. Several binders, both organic and inorganic, had been assessed, however, only the solid product had been analysed. The aim of this study was to assess the possibilities of briquetting using commonly available laundry starch as a binder while evaluating the possible utilization of the waste gas originating from the thermal treatment of the briquettes. Briquettes (100g) were formed with the admixture of starch (UNIPRET) and their mechanical properties were analysed. Consequently, they were subjected to thermal treatment of 900, 1000 and 1100°C with retention period of 40min during which was the waste gas collected and its content analysed using gas chromatography. Dependency of the concentration of the compounds forming the waste gas on the temperature used was determined using Principal component analysis (PCA) and correlation matrix. Starch was found to be a very good binder and reduction agent, it was confirmed that metallic iron was formed during the thermal treatment. Approximately 20l of waste gas was obtained from the treatment of one briquette; main compounds were methane and hydrogen rendering the waste gas utilizable as a fuel while the greatest yield was during the lowest temperatures. Preparation of blast furnace sludge briquettes using starch as a binder and their thermal treatment represents a suitable method for recycling of this type of metallurgical waste. Moreover, the composition of the resulting gas is favourable for its use as a fuel. Copyright © 2015 Elsevier Ltd. All rights reserved.

  13. Solar thermal energy / exhaust air heat pump / wood pellet furnace for a sustainable heat supply of low energy buildings in older buildings; Solarthermie / Abluft-Waermepumpe / Pelletofen. Kombisysteme zur nachhaltigen Waermeversorgung von Niedrigenergiehaeusern im Gebaeudebestand

    Energy Technology Data Exchange (ETDEWEB)

    Diefenbach, Nikolaus; Born, Rolf [Institut Wohnen und Umwelt GmbH, Darmstadt (Germany); Staerz, Norbert [Ingenieurbuero inPlan, Pfungstadt (Germany)

    2009-11-13

    The research project under consideration reports on combination systems for a sustainable heat supply for low-energy buildings in older building. For this, a central and decentralized system configuration consisting of solar thermal energy, exhaust air heat pump and wood pellet furnace are presented. Solutions for an interaction of these three heat suppliers in one plant are designated regarding the control strategy. The fundamentals of the computerized simulations for the central and decentralized system are presented. A cost estimate with both variants of the combination system as well as a comparison with conventional energy-saving heat supply systems follow.

  14. A cylindrical furnace for absorption spectral studies

    Indian Academy of Sciences (India)

    A cylindrical furnace with three heating zones, capable of providing a temperature of 1100°C, has been fabricated to enable recording of absorption spectra of high temperature species. The temperature of the furnace can be controlled to ± 1°C of the set temperature. The salient feature of this furnace is that the material ...

  15. Final Report, Materials for Industrial Heat Recovery Systems, Task 1 Improved Materials and Operation of Recuperators for Aluminum Melting Furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Keiser, James R.; Sarma, Gorti B.; Thekdi, Arvind; Meisner Roberta A.; Phelps, Tony; Willoughby, Adam W.; Gorog, J. Peter; Zeh, John; Ningileri, Shridas; Liu, Yansheng; Xiao, Chenghe

    2007-09-30

    Production of aluminum is a very energy intensive process which is increasingly more important in the USA. This project concentrated on the materials issues associated with recovery of energy from the flue gas stream in the secondary industry where scrap and recycled metal are melted in large furnaces using gas fired burners. Recuperators are one method used to transfer heat from the flue gas to the air intended for use in the gas burners. By preheating this combustion air, less fuel has to be used to raise the gas temperature to the desired level. Recuperators have been successfully used to preheat the air, however, in many cases the metallic recuperator tubes have a relatively limited lifetime – 6 to 9 months. The intent of this project was to determine the cause of the rapid tube degradation and then to recommend alternative materials or operating conditions to prolong life of the recuperator tubes. The first step to understanding degradation of the tubes was to examine exposed tubes to identify the corrosion products. Analyses of the surface scales showed primarily iron oxides rather than chromium oxide suggesting the tubes were probably cycled to relatively high temperatures to the extent that cycling and subsequent oxide spalling reduced the surface concentration of chromium below a critical level. To characterize the temperatures reached by the tubes, thermocouples were mounted on selected tubes and the temperatures measured. During the several hour furnace cycle, tube temperatures well above 1000°C were regularly recorded and, on some occasions, temperatures of more than 1100°C were measured. Further temperature characterization was done with an infrared camera, and this camera clearly showed the variations in temperature across the first row of tubes in the four recuperator modules. Computational fluid dynamics was used to model the flow of combustion air in the tubes and the flue gas around the outside of the tubes. This modeling showed the

  16. Surface engineering and heat treatment

    International Nuclear Information System (INIS)

    Morton, P.H.

    1991-01-01

    This book is the proceedings of a Conference organised jointly by The Institute of Metals and The Centre for Exploitation of Science and Technology (CEST). It sets out to review this role and point the way to the future by collecting together a series of invited papers written by noted authorities in their fields. The opening review by CEST highlights the economic and industrial importance of Surface Engineering and is followed by a group of four articles devoted to specific branches of industry. Several technical papers then describe various aspects of the development of heat treatment over the last twenty-five years. These are followed by papers describing advances made possible by new technologies such as plasma, laser and ion beam. A separate abstract has been prepared for a paper on materials aspects of ion beam technology. (author)

  17. Electrostatic Levitation Furnace for the ISS

    Science.gov (United States)

    Murakami, Keiji; Koshikawa, Naokiyo; Shibasaki, Kohichi; Ishikawa, Takehiko; Okada, Junpei; Takada, Tetsuya; Arai, Tatsuya; Fujino, Naoki; Yamaura, Yukiko

    2012-01-01

    JAXA (Japan Aerospace Exploration Agency) has just started the development of Electrostatic Levitation Furnace to be launched in 2014 for the ISS. This furnace can control the sample position with electrostatic force and heat it above 2000 degree Celsius using semiconductor laser from four different directions. The announcement of Opportunity will be issued soon for this furnace. In this paper, we will show the specifications of this furnace and also the development schedule

  18. A comparison between weighted sum of gray and spectral CK radiation models for heat transfer calculations in furnaces

    Energy Technology Data Exchange (ETDEWEB)

    El Ammouri, F; Plessier, R; Till, M; Marie, B; Djavdan, E [Air Liquide Centre de Recherche Claude Delorme, 78 - Jouy-en-Josas (France)

    1997-12-31

    Coupled reactive fluid dynamics and radiation calculations are performed in air and oxy-fuel furnaces using two gas radiative property models. The first one is the weighted sum of gray gases model (WSGG) and the second one is the correlated-k (CK) method which is a spectral model based on the cumulative distribution function of the absorption coefficient inside a narrow band. The WSGG model, generally used in industrial configurations, is less time consuming than the CK model. However it is found that it over-predicts radiative fluxes by about 12 % in industrial furnaces. (authors) 27 refs.

  19. A comparison between weighted sum of gray and spectral CK radiation models for heat transfer calculations in furnaces

    Energy Technology Data Exchange (ETDEWEB)

    El Ammouri, F.; Plessier, R.; Till, M.; Marie, B.; Djavdan, E. [Air Liquide Centre de Recherche Claude Delorme, 78 - Jouy-en-Josas (France)

    1996-12-31

    Coupled reactive fluid dynamics and radiation calculations are performed in air and oxy-fuel furnaces using two gas radiative property models. The first one is the weighted sum of gray gases model (WSGG) and the second one is the correlated-k (CK) method which is a spectral model based on the cumulative distribution function of the absorption coefficient inside a narrow band. The WSGG model, generally used in industrial configurations, is less time consuming than the CK model. However it is found that it over-predicts radiative fluxes by about 12 % in industrial furnaces. (authors) 27 refs.

  20. Research achievement report for fiscal 1998 on the development of high-performance industrial furnaces. Research and development of high-performance industrial furnaces and the like (2); 1998 nendo koseino kogyoro no kaihatsu ni kansuru kenkyu seika hokokusho. Koseino kogyoro nado ni kansuru kenkyu kaihatsu (2)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    Volume 2 named above contains part of research achievement reports and individual research achievement reports. The aluminum melting furnace working group research achievement report covers aluminum melting furnace operating patterns, concentrated impinging flame mode and dispersed impinging flame mode, and honeycomb and ball structures in heat storing bodies. The tubular heater working group report mentions the application of this facility to oil heating furnaces, studies and investigations for the embodiment of real systems using the tubular heater, and tests conducted in a furnace with plural heating tube lines. The individual research achievement reports elaborate on the development of technologies of heat transfer optimization under unsteady conditions in the steel material heating process, research and development of high-efficiency heat transfer technologies, development of heating furnace geometry optimization technologies, research and development of a high-performance controlled atmosphere heat treatment furnace, development of high-efficiency heat transfer technologies in high-temperature jet flame heating, development of heat uniformity improvement technologies for example for the steel material heating process, construction of optimum combustion control technologies for the regenerative burner furnace, research concerning laser-aided measurement in industrial furnaces, etc. (NEDO)

  1. Development of the heat treatment system for the 40 T hybrid magnet superconducting outsert.

    Science.gov (United States)

    Chen, W G; Chen, Z M; Chen, Z Y; Huang, P C; He, P; Zhu, J W

    2011-10-01

    The heat treatment of Nb(3)Sn coil with the glass fabric insulation is one of the key and critical processes for the outsert solenoids of the 40 T hybrid magnet, which could be wound with cable-in-conduit conductors using the insulation-wind-and-react technique. The manufacturing of the large vertical type vacuum/Ar atmosphere-protection heat treatment system has been completed and recently installed in the High Magnetic Filed Laboratory, Chinese Academy of Sciences. The heat treatment system composed mainly the furnace, the purging gas supply system, the control system, the gas impurities monitoring system, and so on. At present, the regulation and testing of the heat treatment system has been successfully finished, and all of technical parameters meet or exceed specifications.

  2. Characterization of gas sensors for measurement of unburned gases in small district heating furnaces; Karaktaerisering av gassensorer foer maetning av ofoerbraenda aemnen i naervaermecentraler

    Energy Technology Data Exchange (ETDEWEB)

    Eskilsson, David; Roennbaeck, Marie [Swedish National Testing and Research Inst., Boraas (Sweden)

    2004-11-01

    Small district heating boilers are often equipped with a simple O{sub 2}-gauge (lambda sensor) that controls the air supply. There is a great need in small furnaces of continuous measurements of several gas components such as CO, THC and NO{sub x} by simple and cheap technique. Recently, new types of cheap gas sensors have been developed which can be suitable. These gas sensors measure the amount of unburned species (sum of carbon monoxide, hydrocarbons and hydrogen). The objective with this project has been to characterise several gas sensors for unburnt in order to evaluate if they are suitable for combustion control and surveillance of small district heating furnaces. In this work three different gas sensors have been characterised. The sensors were characterised in the laboratory where they were exposed for mixtures of pure gases. The sensors were mounted inside the flue gas channel from a small district heating furnace during 3 months in order to estimate the sensors robustness and the character of the signal in flue gas. The tests with pure gases show that all sensors also reacts for other components besides CO and THC. It is mainly the oxygen concentrations that affect the sensors characteristics but also an altered humidity is important. Measurements in the small district heating furnace showed that none of the sensors was able to measure correctly when mounted directly in the flue gas channel (in situ). The in situ sensors are covered with fly ash and the fly ash also slowly destroys the sensors. Sensors mounted after a filter (exposed for a particle free flue gas) work satisfactory. All of the tested sensors, mounted after a filter, follow the changes in CO concentration well. Some of the sensors are capable of detecting CO as low as 15 ppm. But the accuracy of how well the sensors are able to detect CO varies from sensor to sensor. The measurements also show that even if the sensor is able to follow the changes in CO concentration, the ground signal of

  3. Thermal Analysis of an Industrial Furnace

    Directory of Open Access Journals (Sweden)

    Mirko Filipponi

    2016-10-01

    Full Text Available Industries, which are mainly responsible for high energy consumption, need to invest in research projects in order to develop new managing systems for rational energy use, and to tackle the devastating effects of climate change caused by human behavior. The study described in this paper concerns the forging industry, where the production processes generally start with the heating of steel in furnaces, and continue with other processes, such as heat treatments and different forms of machining. One of the most critical operations, in terms of energy loss, is the opening of the furnace doors for insertion and extraction operations. During this time, the temperature of the furnaces decreases by hundreds of degrees in a few minutes. Because the dispersed heat needs to be supplied again through the combustion of fuel, increasing the consumption of energy and the pollutant emissions, the evaluation of the amount of lost energy is crucial for the development of systems which can contain this loss. To perform this study, CFD simulation software was used. Results show that when the door opens, because of temperature and pressure differences between the furnace and the ambient air, turbulence is created. Results also show that the amount of energy lost for an opening of 10 min for radiation, convection and conduction is equal to 5606 MJ where convection is the main contributor, with 5020 MJ. The model created, after being validated, has been applied to perform other simulations, in order to improve the energy performance of the furnace. Results show that reducing the opening time of the door saves energy and limits pollutant emissions.

  4. Model of Inclusion Evolution During Calcium Treatment in the Ladle Furnace

    Science.gov (United States)

    Tabatabaei, Yousef; Coley, Kenneth S.; Irons, Gordon A.; Sun, Stanley

    2018-04-01

    Calcium treatment of steel is typically employed to modify alumina inclusions to liquid calcium aluminates. However, injected calcium also reacts with the dissolved sulfur to form calcium sulfide. The current work aims to develop a kinetic model for the evolution of oxide and sulfide inclusions in Al-killed alloyed steel during Ca treatment in the ladle refining process. The model considers dissolution of the calcium from the calcium bubbles into the steel and reduction of calcium oxide in the slag to dissolved calcium. A steel-inclusion kinetic model is used for mass transfer to the inclusion interface and diffusion within the calcium aluminate phases formed on the inclusion. The inclusion-steel kinetic model is then coupled with a previously developed steel-slag kinetic model. The coupled inclusion-steel-slag kinetic model is applied to the chemical composition changes in molten steel, slag, and evolution of inclusions in the ladle. The result of calculations is found to agree well with an industrial heat for species in the steel as well as inclusions during Ca treatment.

  5. Formation of the ZnFe2O4 phase in an electric arc furnace off-gas treatment system

    International Nuclear Information System (INIS)

    Suetens, T.; Guo, M.; Van Acker, K.; Blanpain, B.

    2015-01-01

    Highlights: • EAF dust was characterized with particle size analysis, XRF, and EPMA. • Slag particles showed no sign of reaction with Zn vapor. • Fe 2 O 3 particles showed different degrees of reaction based on their size. • The thermodynamic stability of Zn vapor in EAF off-gas ducts was reevaluated. • In presence of Fe 2 O 3 , Zn vapor reacts to form ZnFe 2 O 4 and ZnO. - Abstract: To better understand the phenomena of ZnFe 2 O 4 spinel formation in electric arc furnace dust, the dust was characterized with particle size analysis, X-ray fluorescence (XRF), electron backscatter diffraction (EBSD), and electron probe micro-analysis (EPMA). Different ZnFe 2 O 4 formation reaction extents were observed for iron oxide particles with different particle sizes. ZnO particles were present as both individual particles and aggregated on the surface of larger particles. Also, the slag particles found in the off-gas were shown not to react with the zinc vapor. After confirming the presence of a ZnFe 2 O 4 formation reaction, the thermodynamic feasibility of in-process separation – a new electric arc furnace dust treatment technology – was reevaluated. The large air intake and the presence of iron oxide particles in the off-gas were included into the thermodynamic calculations. The formation of the stable ZnFe 2 O 4 spinel phase was shown to be thermodynamically favorable in current electric arc furnace off-gas ducts conditions even before reaching the post combustion chamber

  6. Automated, High Temperature Furnace for Glovebox Operation

    International Nuclear Information System (INIS)

    Neikirk, K.

    2001-01-01

    The Plutonium Immobilization Project (PIP), to be located at the Savannah River Site SRS, is a combined development and testing effort by Lawrence Livermore National Laboratory (LLNL), Westinghouse Savannah River Company (WSRC), Pacific Northwest National Laboratory (PNNL), Argonne National Laboratory (ANL), and the Australian National Science and Technology Organization (ANSTO). The Plutonium Immobilization process involves the disposition of excess plutonium by incorporation into ceramic pucks. As part of the immobilization process, furnaces are needed for sintering the ceramic pucks. The furnace being developed for puck sintering is an automated, bottom loaded furnace with insulating package and resistance heating elements located within a nuclear glovebox. Other furnaces types considered for the application include retort furnaces and pusher furnaces. This paper, in part, will discuss the furnace technologies considered and furnace technology selected to support reliable puck sintering in a glovebox environment

  7. Heat treatment of nickel alloys

    International Nuclear Information System (INIS)

    Smith, D.F. Jr.; Clatworthy, E.F.

    1975-01-01

    A heat treating process is described that can be used to produce desired combinations of strength, ductility, and fabricability characteristics in heat resistant age-hardenable alloys having precipitation-hardening amounts of niobium, titanium, and/or tantalum in a nickel-containing matrix. (U.S.)

  8. Life Management Technique of Thermal Fatigue for SMST Boiler Tube at Different Heating Zone Using Smithy Furnace

    OpenAIRE

    Shekhar Pal,; Pradeep Suman

    2014-01-01

    This paper highlights on the evaluation of thermal fatigue failure for SMST (Salzgitter Mannesmann strain less boiler tube) DMV 304 HCu boiler tube using life management technique by using of smithy furnace. Boiler tubes are highly affected by operating conditions like, high temperature and high pressure. So it needs periodic checking for the purpose of safety and health assessment of the plant. So using this technique we can identify the degradation of tubes at microstructure...

  9. Reduction of heat losses on the skid pipe system of reheating furnaces in the steel industry; Verringerung der Waermeverluste am Tragrohrsystem von Waermeoefen in der Stahlindustrie

    Energy Technology Data Exchange (ETDEWEB)

    Springer, Michael; Huegel, Frank [FBB Engineering GmbH, Moenchengladbach (Germany)

    2011-06-15

    New technology can improve the energy efficiency of thermo processing equipment, innovative technology can ultimately help to reduce CO{sub 2} emissions from existing facilities and simultaneously ensure that the equipment can also operate more economically. The result of consequent development at FBB ENGINEERING GmbH for insulation of skid pipe systems of reheating furnaces in steel industry (walking beam -, pusher type furnace) are efficient pre-fabricated shells made of ultra-light weight castable FLB-11/150-I1 with thermo technical optimized sandwich design that lead to significant and sustainable reduction of heat losses and are responsible for high energy saving potential. Thermo technical CFD simulations, laboratory tests, field trials and complete installations of skid pipe systems show that compared to dense castable heat loss in the skid pipe cooling systems can be reduced up to 30 % and more with pre-fabricated shells made of ultra-light weight castable FLB-11/150-I1. (orig.)

  10. 29 CFR 1919.16 - Heat treatment.

    Science.gov (United States)

    2010-07-01

    ... 29 Labor 7 2010-07-01 2010-07-01 false Heat treatment. 1919.16 Section 1919.16 Labor Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR (CONTINUED) GEAR CERTIFICATION Certification of Vessels' Cargo Gear § 1919.16 Heat treatment. (a) All chains (other...

  11. Advances in the heat treatment of steels

    International Nuclear Information System (INIS)

    Morris, J.W. Jr.; Kim, J.I.; Syn, C.K.

    1978-06-01

    A number of important recent advances in the processing of steels have resulted from the sophisticated uses of heat treatment to tailor the microstructure of the steels so that desirable properties are established. These new heat treatments often involve the tempering or annealing of the steel to accompish a partial or complete reversion from martensite to austenite. The influence of these reversion heat treatments on the product microstructure and its properties may be systematically discussed in terms of the heat treating temperature in relation to the phase diagram. From this perspective, four characteristic heat treatments are defined: (1) normal tempering, (2) inter-critical tempering, (3) intercritical annealing, and (4) austenite reversion. The reactions occurring during each of these treatments are described and the nature and properties of typical product microstructures discussed, with specific reference to new commercial or laboratory steels having useful and exceptional properties

  12. Gas carburizing end-discharge pusher furnaces for the automatic hardening of single gear components. Gasaufkohlungs-Durchstossanlagen mit automatischer Einzelhaertung von Getriebeteilen

    Energy Technology Data Exchange (ETDEWEB)

    Grassl, D; Washausen, R

    1989-09-01

    Apart from rotary hearth furnaces, end-discharge pusher furnaces are increasingly used for carburizing and hardening single components. These furnaces offer the following advantages: There is no limitation to the depth of case. The furnace zones can be controlled separately permitting carburizing to be optimized. The furnace can be designed to permit hardening of single components or quenching in batches. Process data relating to the components can be stored and called automatically (reproducibility of product quality). Heat treatment can be integrated in production control by process computer even if the furnace is installed separately. Regardless of what type of furnace is used, specific requirements have to be met to ensure reliable automatic discharge of single components. (orig./BWI).

  13. Dynamics and control of a gas-fired furnace

    NARCIS (Netherlands)

    Roffel, B.; Rijnsdorp, J.E.

    1974-01-01

    A non-linear model has been developed for a gas-fired furnace in which oil is heated. The model is applicable from minimum to maximum heat load of the furnace. The dynamics of the model have been compared to experimental results, which were obtained for a pilot-scale furnace. They are in good

  14. MATHEMATICAL MODELING OF HEATING RATE PRODUCT AT HIGH HEAT TREATMENT

    Directory of Open Access Journals (Sweden)

    M. M. Akhmedova

    2014-01-01

    Full Text Available Methods of computing and mathematical modeling are all widely used in the study of various heat exchange processes that provide the ability to study the dynamics of the processes, as well as to conduct a reasonable search for the optimal technological parameters of heat treatment.This work is devoted to the identification of correlations among the factors that have the greatest effect on the rate of heating of the product at hightemperature heat sterilization in a stream of hot air, which are chosen as the temperature difference (between the most and least warming up points and speed cans during heat sterilization.As a result of the experimental data warming of the central and peripheral layers compote of apples in a 3 liter pot at high-temperature heat treatment in a stream of hot air obtained by the regression equation in the form of a seconddegree polynomial, taking into account the effects of pair interaction of these parameters. 

  15. Favourable environmental factors for shaft furnace installation for gas carbonitriding and hardening

    Energy Technology Data Exchange (ETDEWEB)

    Fuchs, H. (Solo-Industrieofenbau, Biehl-Bienne (Switzerland))

    In this lecture we do not primarily speak about the shaft furnace installation as one could think when reading the title - but about one quenching system - mounted over the shaft furnace installation. This quenching system permits a hardening in several mediums, without any formation of flames, smoke and vapour, and causes the surfaces of the pieces to be free of tinder. Moreover, the security for the work staff in the heat treatment shops are highly improved.

  16. Modernization of two gas-fired shaft annealing furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Barthof, G.; Porst, G.; Raczek, S.

    1986-04-01

    The objective was to modernize two existing shaft-type annealing furnaces used for the heat treatment of grey iron castings with the aim of reducing the consumption of gaseous fuel, minimize the formation of scale, decrease maintenance expense and apply more automatic control to the annealing process. This was to be achieved by an optimum combination of new types of construction materials and advanced firing and control equipment. The author describes the furnace in its condition prior to and after reconstruction. The operating results obtained after reconstruction were found to justify the costs incurred. The payback period is roughly one year.

  17. Heat Treatment of Tools in Light Industry

    Science.gov (United States)

    Petukhov, V. A.

    2005-09-01

    Heat treatment processes for some tools (knitting needles, travelers for thimbles of spinning and doubling frames, thread-forming spinnerets) used for the production of cloths, hosiery, and other articles) in the knitting and textile industries are considered. Problems of the choice of steel and the kind and parameters of heat treatment are discussed in connection with the special features of tool design and operating conditions.

  18. Mass Balance Modeling for Electric Arc Furnace and Ladle Furnace System in Steelmaking Facility in Turkey

    Institute of Scientific and Technical Information of China (English)

    (I)smail Ekmek(c)i; Ya(s)ar Yetisken; (U)nal (C)amdali

    2007-01-01

    In the electric arc furnace (EAF) steel production processes, scrap steel is principally used as a raw material instead of iron ore. In the steelmaking process with EAF, scrap is first melted in the furnace and then the desired chemical composition of the steel can be obtained in a special furnace such as ladle furnace (LF). This kind of furnace process is used for the secondary refining of alloy steel. LF furnace offers strong heating fluxes and enables precise temperature control, thereby allowing for the addition of desired amounts of various alloying elements. It also provides outstanding desulfurization at high-temperature treatment by reducing molten steel fluxes and removing deoxidation products. Elemental analysis with mass balance modeling is important to know the precise amount of required alloys for the LF input with respect to scrap composition. In present study, chemical reactions with mass conservation law in EAF and LF were modeled altogether as a whole system and chemical compositions of the final steel alloy output can be obtained precisely according to different scrap compositions, alloying elements ratios, and other input amounts. Besides, it was found that the mass efficiency for iron element in the system is 95.93%. These efficiencies are calculated for all input elements as 8.45% for C, 30.31% for Si, 46.36% for Mn, 30.64% for P, 41.96% for S, and 69.79% for Cr, etc. These efficiencies provide valuable ideas about the amount of the input materials that are vanished or combusted for 100 kg of each of the input materials in the EAF and LF system.

  19. Physics-Based Modeling of Electric Operation, Heat Transfer, and Scrap Melting in an AC Electric Arc Furnace

    Science.gov (United States)

    Opitz, Florian; Treffinger, Peter

    2016-04-01

    Electric arc furnaces (EAF) are complex industrial plants whose actual behavior depends upon numerous factors. Due to its energy intensive operation, the EAF process has always been subject to optimization efforts. For these reasons, several models have been proposed in literature to analyze and predict different modes of operation. Most of these models focused on the processes inside the vessel itself. The present paper introduces a dynamic, physics-based model of a complete EAF plant which consists of the four subsystems vessel, electric system, electrode regulation, and off-gas system. Furthermore the solid phase is not treated to be homogenous but a simple spatial discretization is employed. Hence it is possible to simulate the energy input by electric arcs and fossil fuel burners depending on the state of the melting progress. The model is implemented in object-oriented, equation-based language Modelica. The simulation results are compared to literature data.

  20. Heat-treatment and heat-to-heat variations in the fracture toughness of Alloy 718

    International Nuclear Information System (INIS)

    Mills, W.J.

    1981-07-01

    The effect of heat-treatment and heat-to-heat variations on the J Ic fracture toughness response of Alloy 718 was examined at room and elevated temperatures using the multiple-specimen R-curve technique. Six heats of alloy 718 were tested in the conventional and modified heat-treated conditions. The fracture toughness response for the modified superalloy was found to be superior to that exhibited by the conventional material. Heat-to-heat variations in the J Ic response of Alloy 718 were observed in both heat-treated conditions; the modified treatment exhibited much larger variability. The J Ic and corresponding K Ic fracture toughness values were analyzed statistically to establish minimum expected toughness, values for use in design and safety analyses. 26 refs., 10 figs., 9 tabs

  1. Automated, High Temperature Furnace for Glovebox Operation

    International Nuclear Information System (INIS)

    Neikirk, K.

    2001-01-01

    The U.S. Department of Energy will immobilize excess plutonium in the proposed Plutonium Immobilization Plant (PIP) at the Savannah River Site (SRS) as part of a two track approach for the disposition of weapons usable plutonium. As such, the Department of Energy is funding a development and testing effort for the PIP. This effort is being performed jointly by Lawrence Livermore National Laboratory (LLNL), Westinghouse Savannah River Company (WSRC), Pacific Northwest National Laboratory (PNNL), and Argonne National Laboratory (ANL). The Plutonium Immobilization process involves the disposition of excess plutonium by incorporation into ceramic pucks. As part of the immobilization process, furnaces are needed for sintering the ceramic pucks. The furnace being developed for puck sintering is an automated, bottom loaded furnace with insulting package and resistance heating elements located within a nuclear glovebox. Other furnaces considered for the application include retort furnaces and pusher furnaces. This paper, in part, will discuss the furnace technologies considered and furnace technology selected to support reliable puck sintering in a glovebox environment. Due to the radiation levels and contamination associated with the plutonium material, the sintering process will be fully automated and contained within nuclear material gloveboxes. As such, the furnace currently under development incorporates water and air cooling to minimize heat load to the glovebox. This paper will describe the furnace equipment and systems needed to employ a fully automated puck sintering process within nuclear gloveboxes as part of the Plutonium Immobilization Plant

  2. Improvement of the current efficiency of an Al-Zn-In anode by heat-treatment

    International Nuclear Information System (INIS)

    Lin, J.C.; Shih, H.C.

    1987-01-01

    Aluminum anodes, each having one of several heat-treatments [namely as-cast (A), furnace-cooled (B), quenched (C), and quenched and aged (D-1)] were electrically coupled to structural steels to provide cathodic protection. The electro-chemical potential of each galvanic couple depended on the type of heat-treatment: anodes A, B, and C exhibited a potential of -1.10V, and anode D-1 was somewhat less negative at -0.95V. Empirical relationships between galvanic current density and area ratio (AR), based on 120h tests, have been established. Surface examination showed that anodes A, B, and C corrode uniformly, whereas anode D-1 dissolves locally. Results showed that the current efficiency of a sacrificial aluminum anode is dependent on its microstructure, which is, in turn, affected by its heat-treatment. Both anodes A and B possessed an equilibrium precipitate of In and the corresponding efficiencies did not vary with time. However, anode C, and especially anode D-1, suffered from aging, and their efficiencies varied with time. The microstructure of anode C contained thermal defects such as dislocation loops, while anode D-1 contained both dislocation loops and microsegregates. Results confirm that as-cast and furnace-cooled anodes have the best efficiencies (94-98%), while quenched and aged anodes have significantly lower efficiencies

  3. 49 CFR 179.400-12 - Postweld heat treatment.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Postweld heat treatment. 179.400-12 Section 179... and 107A) § 179.400-12 Postweld heat treatment. (a) Postweld heat treatment of the inner tank is not... be attached before postweld heat treatment. Welds securing the following need not be postweld heat...

  4. Refractory of Furnaces to Reduce Environmental Impact

    Science.gov (United States)

    Hanzawa, Shigeru

    2011-10-01

    The energy load of furnaces used in the manufacturing process of ceramics is quite large. Most of the environmental impact of ceramics manufacturing is due to the CO2 produced from this high energy load. To improve this situation, R&D has focused on furnace systems and techniques of control in order to reduce energy load. Since furnaces are comprised of refractory, consideration of their mechanical and thermal characteristics is important. Herein are described several refractory types which were chosen through comparison of the characteristics which contribute to heat capacity reduction, heat insulating reinforcement and high emissivity, thereby improving thermal radiation heat transfer efficiency to the ceramic articles. One selected refractory material which will reduce the environmental impact of a furnace, chosen considering low heat capacity and high emissivity characteristics, is SiC. In this study, thermal radiation heat transfer efficiency improvement and its effect on ceramic articles in the furnace and oxidation behaviour were investigated at 1700K. A high density SiC refractory, built into the furnace at construction, has relatively high oxidation durability and has the ability to reduce environmental impact-CO2 by 10 percent by decreasing the furnace's energy load. However, new oxidation prevention techniques for SiC will be necessary for long-term use in industrial furnaces, because passive to active oxidation transition behaviour of commercial SiC refractory is coming to close ideal.

  5. Refractory of Furnaces to Reduce Environmental Impact

    International Nuclear Information System (INIS)

    Hanzawa, Shigeru

    2011-01-01

    The energy load of furnaces used in the manufacturing process of ceramics is quite large. Most of the environmental impact of ceramics manufacturing is due to the CO 2 produced from this high energy load. To improve this situation, R and D has focused on furnace systems and techniques of control in order to reduce energy load. Since furnaces are comprised of refractory, consideration of their mechanical and thermal characteristics is important. Herein are described several refractory types which were chosen through comparison of the characteristics which contribute to heat capacity reduction, heat insulating reinforcement and high emissivity, thereby improving thermal radiation heat transfer efficiency to the ceramic articles. One selected refractory material which will reduce the environmental impact of a furnace, chosen considering low heat capacity and high emissivity characteristics, is SiC. In this study, thermal radiation heat transfer efficiency improvement and its effect on ceramic articles in the furnace and oxidation behaviour were investigated at 1700K. A high density SiC refractory, built into the furnace at construction, has relatively high oxidation durability and has the ability to reduce environmental impact-CO 2 by 10 percent by decreasing the furnace's energy load. However, new oxidation prevention techniques for SiC will be necessary for long-term use in industrial furnaces, because passive to active oxidation transition behaviour of commercial SiC refractory is coming to close ideal.

  6. Analysis of residual stress relief mechanisms in post-weld heat treatment

    International Nuclear Information System (INIS)

    Dong, Pingsha; Song, Shaopin; Zhang, Jinmiao

    2014-01-01

    This paper presents a recent study on weld residual stress relief mechanisms associated with furnace-based uniform post-weld heat treatment (PWHT). Both finite element and analytical methods are used to quantitatively examine how plastic deformation and creep relaxation contribute to residual stress relief process at different stages of PWHT process. The key contribution of this work to an improved understanding of furnace based uniform PWHT can be summarized as follows: (1)Plastic deformation induced stress relief during PWHT can be analytically expressed by the change in material elastic deformation capacity (or elastic deformation limit) measured in terms of material yield strength to Young's modulus ratio, which has a rather limited role in overall residual stress relief during furnace based uniform PWHT. (2)The most dominant stress relief mechanism is creep strain induced stress relaxation, as expected. However, a rapid creep strain development accompanied by a rapid residual stress reduction during heating stage before reaching PWHT temperature is shown to contribute to most of the stress relief seen in overall PWHT process, suggesting PWHT hold time can be significantly reduced as far as residual stress relief is concerned. (3)A simple engineering scheme for estimating residual stress reduction is proposed based on this study by relating material type, PWHT temperature, and component wall thickness. - Highlights: • The paper clarified effects of plastic deformation and creep relaxation on weld residual stress relief during uniform PWHT. • Creep strain development is far more important than plastic strain, mostly completed even before hold time starts. • Plastic strain development is insignificant and be analytically described by a material elastic deformation capacity parameter. • An engineering estimation scheme is proposed for determining residual stress reduction resulted from furnace based PWHT

  7. Desenvolvimento e construção de fornalha para biomassa com sistema de aquecimento direto e indireto do ar = Development and construction of a furnace for biomass with system of direct and indirect air heating

    Directory of Open Access Journals (Sweden)

    Fernanda Augusta de Oliveira Melo

    2010-07-01

    Full Text Available Uma fornalha, com opção para aquecimento direto e indireto de ar, foiprojetada e construída para utilizar, como combustível complementar à lenha, biomassa particulada, resíduo agroindustrial abundante e desperdiçado em boa parte. No intuito de verificar o funcionamento da fornalha, na opção de aquecimento direto e indireto, foram realizados três testes preliminares utilizando somente lenha como combustível. Nestes testes, avaliaram-se as temperaturas do ar ambiente, do ar aquecido na saída da fornalha e depois do ventilador, fluxo de ar, poder calorífico inferior e eficiência térmica. Com os dados obtidos nos testes, nas opções de aquecimento direto e indireto de ar, a fornalha mostrou-se flexível na opção de aquecimento, de fácil construção e operação, não exigindo mão-de-obra qualificada.A furnace, with a system for direct and indirect air heating, was projected and constructed to use biomass, particulate biomass, abundant and largely wasted agroindustrial refuse, as complementary fuel to firewood. With the objective of verifying furnace operation, in the option of direct and indirect heating, three preliminaries tests were conducted using only firewood as fuel. In these tests, the following variables were monitored: room air temperature, heated air temperature at the exit of the furnace and after the fan; room air relative humidity; warm air flow; lower calorific power and thermal efficiency of the furnace. In the tests the results showed, for both direct and indirect air heating, the furnace was shown to be flexible in the heating option, of easy construction and operation, not requiring skilled labor.

  8. Experimental study on steam gasification of coal using molten blast furnace slag as heat carrier for producing hydrogen-enriched syngas

    International Nuclear Information System (INIS)

    Duan, Wenjun; Yu, Qingbo; Wu, Tianwei; Yang, Fan; Qin, Qin

    2016-01-01

    Highlights: • New method for producing HRG by gasification using BFS as heat carrier was proposed. • The continuous experiment of steam gasification in molten BFS was conducted. • The hydrogen-enriched syngas was produced by this method. • The molten BFS waste heat was utilized effectively by steam gasification. • This method could be widely used in steam gasification of different types of coal. - Abstract: The new method for producing hydrogen-enriched syngas (HRG) by steam gasification of coal using molten blast furnace slag (BFS) as heat carrier was established. In order to achieve the HRG production, a gasification system using this method was proposed and constructed. The carbon gasification efficiency (CE), hydrogen yield (YH_2) and cold gasification efficiency (CGE) in the molten slag reactor were measured, and the effects of temperature, S/C (steam to coal) ratio and coal type on the reaction performance were accessed. The results indicated that the preferred temperature was 1350 °C, which ensured the miscibility of coal–steam–slag, the diffusion of reactant in molten BFS as well as recovering waste heat. The optimal S/C ratio was 1.5–2.0 for producing HRG. Under these conditions, the hydrogen fraction was higher than 63% and the gas yield reached to 1.89 Nm"3/kg. The CE and CGE were higher than 96% and 102%, respectively. The YH_2 also reached to 1.20 Nm"3/kg. Meanwhile, different types of coal were successfully gasified in molten BFS reactor for producing HRG. The proposed method enhanced the gasification efficiency of different types of coal, recovered the BFS waste heat effectively, and had important guidance for industrial manufacture.

  9. Free convective heat loss from cavity-type solar furnace; Solar receiver kara no shizen tairyu ni yoru netsusonshitsu

    Energy Technology Data Exchange (ETDEWEB)

    Fujii, I; Ito, N [Meiji University, Tokyo (Japan)

    1996-10-27

    Free convective heat loss from solar heat receivers was studied, using three laboratory model receivers (different in depth L and aperture diameter d) heated by electric heaters. Most of the heat produced by heaters was transmitted to the air inside. The cylindrical vessel walls were fully insulated against heat. Heat loss being supposed to result mainly from transfer by free convection, the experiment results were edited by use of Nusselt number Nu and Rayley number Ra. Relations between Nu(D/d){sup m1} and Ra(L/D){sup m2} were plotted in a chart. Here, D is the receiver inner diameter, and m1 and m2 are constants that can be determined by computation. Tests points were provided approximately lineally, irrespective of D, L, or receiver inclination. Air currents were found to produce one or more swirls inside, thanks to the current visualization technique, when the receiver inclination was not sharper than 120{degree} (except 0{degree}). The number of swirls increased as the inner wall temperature rose. This kind of behavior of air currents directly affects the degree of heat loss. 9 refs., 4 figs.

  10. Preparation and Optimization of Vanadium Titanomagnetite Carbon Composite Hot Briquette: A New Type of Blast Furnace Burden

    Science.gov (United States)

    Zhao, W.; Wang, H. T.; Liu, Z. G.; Chu, M. S.; Ying, Z. W.; Tang, J.

    2017-10-01

    A new type of blast furnace burden, named VTM-CCB (vanadium titanomagnetite carbon composite hot briquette), is proposed and optimized in this paper. The preparation process of VTM-CCB includes two components, hot briquetting and heat treatment. The hot-briquetting and heat-treatment parameters are systematically optimized based on the Taguchi method and single-factor experiment. The optimized preparation parameters of VTM-CCB include a hot-briquetting temperature of 300°C, a coal particle size of coal-added ratio of 28.52%, a heat-treatment temperature of 500°C and a heat-treatment time of 3 h. The compressive strength of VTM-CCB, based on the optimized parameters, reaches 2450 N, which meets the requirement of blast furnace ironmaking. These integrated parameters provide a theoretical basis for the production and application of a blast furnace smelting VTM-CCB.

  11. Failures of tool steels after heat treatments

    International Nuclear Information System (INIS)

    Nunez-Gonzalez, G.

    1990-01-01

    The main objective of the work was to determine the most common defects occuring in tool steels of the AISI D-2, S-1, 0-1 and W-2 series during thermal treatment. Defects were evaluated by metallographic analyses, a method used to determine and recognize micro structural defects and their origin in order to be able to eliminate and correct some of the stages that are caused by heat treatment. Results show a large number of defects due to irregularities during thermal heating such as excess or lack of temperature, heating time, and atmosphere, rectifying and handling in service and, to a lesser extent, poor design. In conclusion, with the results obtained for each of the thermal treatments it is necessary to define, particularly the values each of these variables should have since they affect the material properties. (Author)

  12. FY 2000 Study report. Feasibility study on model project for effective utilization of sensible heat of off gas from hot stoves at blast furnaces in India; 2000 nendo Indo ni okeru koro netsufuro hai gas kennetsu yuko riyo model jigyo jisshi kanosei chosa hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    The feasibility study was conducted on a model project in India for the energy saving effect and reduction of the greenhouse gas emissions by introducing blast furnace hot stove waste heat recovery systems in steelworks. The blast furnaces studied are Blast Furnace G at Jamshedpur Steelworks of TISCO, the largest private steel maker in India, and No.7 Blast Furnace at Bhilai Steelworks of state-operated Steel Authority of India Ltd. (SAIL). The study results indicate that the annual energy-saving effects of 8,255 and 8,190 tons as heavy oil, and annual CO2 emission reduction of 25,543 and 25,342 tons are expected in the TISCO and SAIL blast furnaces, respectively, in the case of increasing blast temperature and reducing blast furnace fuel coke (increased iron production possible). The model project is applicable to both blast furnaces. There are a total of 46 blast furnaces in India in which the heat recovery systems can be introduced. The nation-wide annual energy saving and CO2 abatement would reach 126,202 tons as heavy oil and 390,501 tons, when all of these blast furnaces could be provided with the heat recovery systems. (NEDO)

  13. 49 CFR 179.220-11 - Postweld heat treatment.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Postweld heat treatment. 179.220-11 Section 179... Postweld heat treatment. (a) Postweld heat treatment of the inner container is not a specification requirement. (b) Postweld heat treatment of the cylindrical portions of the outer shell to which the anchorage...

  14. 49 CFR 179.500-6 - Heat treatment.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Heat treatment. 179.500-6 Section 179.500-6...-6 Heat treatment. (a) Each necked-down tank shall be uniformly heat treated. Heat treatment shall... treatment of alternate steels shall be approved. All scale shall be removed from outside of tank to an...

  15. Effect of heat treatment temperature on microstructure

    Indian Academy of Sciences (India)

    The results of electrochemical performance measurements for the HCSs as anode material for lithium ion batteries indicate that the discharge capacity of the HCSs is improved after heat treatment at 800°C compared with the as-prepared HCSs and have a maximum value of 357 mAh/g and still retains 303 mAh/g after 40 ...

  16. Plasma treatment of heat-resistant materials

    International Nuclear Information System (INIS)

    Vlasov, V A; Kosmachev, P V; Skripnikova, N K; Bezukhov, K A

    2015-01-01

    Refractory lining of thermal generating units is exposed to chemical, thermal, and mechanical attacks. The degree of fracture of heat-resistant materials depends on the chemical medium composition, the process temperature and the material porosity. As is known, a shortterm exposure of the surface to low-temperature plasma (LTP) makes possible to create specific coatings that can improve the properties of workpieces. The aim of this work is to produce the protective coating on heat-resistant chamotte products using the LTP technique. Experiments have shown that plasma treatment of chamotte products modifies the surface, and a glass-ceramic coating enriched in mullite is formed providing the improvement of heat resistance. For increasing heat resistance of chamotte refractories, pastes comprising mixtures of Bacor, alumina oxide, and chamot were applied to their surfaces in different ratios. It is proved that the appropriate coating cannot be created if only one of heat-resistant components is used. The required coatings that can be used and recommended for practical applications are obtained only with the introduction of powder chamot. The paste composition of 50% chamot, 25% Bacor, and 25% alumina oxide exposed to plasma treatment, has demonstrated the most uniform surface fusion. (paper)

  17. Energy saving options for glass furnaces & recovery of heat from their flue gases and experiences with batch & cullet pre-heaters applied in the glass industry

    NARCIS (Netherlands)

    Beerkens, R.G.C.

    2009-01-01

    Several measures, such as changes in batch composition (less batch humidity), or optimization of operating conditions, and limiting the combustion air excess, can lead to typically 2-8 % of energy savings of industrial glass furnaces. Larger energy savings are only possible by new furnace designs,

  18. In situ heat treatment process utilizing a closed loop heating system

    Science.gov (United States)

    Vinegar, Harold J.; Nguyen, Scott Vinh

    2010-12-07

    Systems and methods for an in situ heat treatment process that utilizes a circulation system to heat one or more treatment areas are described herein. The circulation system may use a heated liquid heat transfer fluid that passes through piping in the formation to transfer heat to the formation. In some embodiments, the piping may be positioned in at least two of the wellbores.

  19. Energy conservation in reheating furnaces by reducing scrap and scale formation; Kuumamuokkauksen energiasaeaestoet romun maeaeraeae ja hilseilyae vaehentaemaellae

    Energy Technology Data Exchange (ETDEWEB)

    Kivivuori, S; Savolainen, P; Fredriksson, J; Paavola, J [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Materials Processing and Powder Metallurgy

    1997-12-31

    The main objective of the project `Energy Savings in Reheating Furnaces by Reducing Scrap and Scale Formation` is to reduce energy consumption and environmental harms in reheating and rolling of steel. This was done by analysing the different atmospheres in reheating furnaces of the steel companies participating in this project. These atmospheres were then simulated in a laboratory furnace. Scale formation tests with different steel grades were then carried out in these atmospheres. Scale removal tests were done to some steel grades too. The results showed that lower oxygen content - as expected - decreases oxidation despite the even higher carbondioxide content in the atmosphere. Lower oxygen content may cause difficulties in scale removal. This however is highly dependent on the steel grade. Heat treatment tests showed the effect of increased temperature and furnace time on decarburization. Some energy savings was obtained in fuel consumption by optimising the operation parameters and the atmosphere steadier in different reheating furnaces. (orig.)

  20. Production analysis of methanol and hydrogen of a modificated blast furnace gas using nuclear energy of the high temperature reactor

    International Nuclear Information System (INIS)

    Peschel, W.

    1985-12-01

    Modern blast furnaces are operated with a coke ration of 500 kg/t pig iron. The increase of the coke ratio to 1000 kg/t pig iron raises the content of carbon monoxide and hydrogen in the blast furnace gas. On the basis of a blast furnace gas modificated in such a way, the production of methanol and hydrogen is investigated under the coupling of current and process heat from the high temperature reactor. Moreover the different variants are discussed, for which respectively a material and energetic balance as well as an estimation of the production costs is performed. Regarding the subsequent treatment of the blast furnace gas it turns out favourably in principle to operate the blast furnace with a nitrogen-free wind consisting only of oxygen and steam. The production costs show a strong dependence on the raw material costs, whose influence is shown in a nomograph. (orig.) [de

  1. Energy conservation in reheating furnaces by reducing scrap and scale formation; Kuumamuokkauksen energiasaeaestoet romun maeaeraeae ja hilseilyae vaehentaemaellae

    Energy Technology Data Exchange (ETDEWEB)

    Kivivuori, S.; Savolainen, P.; Fredriksson, J.; Paavola, J. [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Materials Processing and Powder Metallurgy

    1996-12-31

    The main objective of the project `Energy Savings in Reheating Furnaces by Reducing Scrap and Scale Formation` is to reduce energy consumption and environmental harms in reheating and rolling of steel. This was done by analysing the different atmospheres in reheating furnaces of the steel companies participating in this project. These atmospheres were then simulated in a laboratory furnace. Scale formation tests with different steel grades were then carried out in these atmospheres. Scale removal tests were done to some steel grades too. The results showed that lower oxygen content - as expected - decreases oxidation despite the even higher carbondioxide content in the atmosphere. Lower oxygen content may cause difficulties in scale removal. This however is highly dependent on the steel grade. Heat treatment tests showed the effect of increased temperature and furnace time on decarburization. Some energy savings was obtained in fuel consumption by optimising the operation parameters and the atmosphere steadier in different reheating furnaces. (orig.)

  2. Heat Treatment and Properties of Iron and Steel

    National Research Council Canada - National Science Library

    Digges, Thomas

    1966-01-01

    .... Chemical compositions, heat treatments, and some properties and uses are presented for structural steels, tool steels, stainless and heat-resisting steels, precipitation-hardenable stainless steels...

  3. SPECIFIC DEGRADATION STRUCTURE FEATURES AND MECHANICAL PROPERTIES OF FURNACE AND HEAT POWER EQUIPMENT ELEMENTS AFTER LONG-TERM OPERATION

    Directory of Open Access Journals (Sweden)

    F. I. Panteleenko

    2012-01-01

    Full Text Available The paper presents results of investigations on structure and mechanical properties of technological equipment elements made of heat-resistant steels. A scale of chrome and molybdenum steel microstructure degradation based on evaluation of  coagulated carbide size and material mechanical properties (a point from 0-operation without time limits, up to 4-operation prohibition has been proposed in the paper. It has been  established that an analysis of  steel microstructure directly on equipment elements by means of a portable microscope is an efficient express method for evaluation of equipment condition and structures due to control of material structure degradation rate of a diagnosed object.

  4. Fabrication techniques to eliminate postweld heat treatment

    International Nuclear Information System (INIS)

    Lochhead, J.C.

    1978-01-01

    Postweld heat treatments to reduce residual stresses (stress relief operations) have been a common practice in the pressure vessel industry for a large number of years. A suitable heat treatment operation can, in particular for low alloy steels, have additional beneficial effects, i.e. a reduction in peak hardness values in the heat-affected zone, an improvement in weld metal properties, and a lowering of the adverse effects of the welding process on the mechanical properties of the parent material adjacent to the weld metal. However, continuing studies in the field of brittle fracture, improved parent materials, and more sophisticated nondestructive testing techniques have led to the elimination of such a practice in ever-increasing thickness ranges and types of material. For instance, the recently issued BS 5500 compared with BS 1113 (1969) lifts the thickness limit requiring stress relief in certain circumstances from 19 to 35mm for C steels. With respect to materials the CEGB has stated that as a result of successful operational experience it will no longer be necessary to postweld heat treat butt welds in 2 1/4 Cr-1Mo tubes of certain dimensions. Despite this trend, over a period of years a number of instances have arisen where, because of some factor, postweld heat treatment, although perhaps desirable, is not possible. This Paper describes several such examples. It must be noted that the examples quoted consist of relatively important and major items. It has been necessary within the confines of this Paper to condense the reports. It is hoped that no significant factors have been omitted. (author)

  5. The effect of nitrogen gas flow rate on heat treatment of AISI SS-430: Study of microstructure and hardness

    Science.gov (United States)

    Sebayang, Perdamean; Darmawan, Bobby Aditya; Simbolon, Silviana; Alfirano, Sudiro, Toto; Aryanto, Didik

    2018-05-01

    The aim of this research was to obtain the austenite phase from ferritic stainless steel through sample heat treatment. The AISI 430 ferritic steel with the thickness of about 0.4 mm was used. The heat treatment was conducted in a tube furnace at elevated temperature of 1150, 1200, 1250 °C and nitrogen gas flow rate of 0.57 and 0.73 l/s. The samples were then rapidly quenched in water bath. An optical microscope, XRD, SEM-EDS and micro vickers hardness tester were used to characterize the sample before and after het treatment. The presence of anneal twins indicated the formation of austenite phase in the sample. Its fraction was varied from 10.89 wt% to 35.10 wt%. In addition, the heat treatment temperature strongly affected the sample hardness. The optimum hardness obtained was about 542.69 HV. According to the results, this material can be considered for biomedical applications.

  6. Model based energy benchmarking for glass furnace

    International Nuclear Information System (INIS)

    Sardeshpande, Vishal; Gaitonde, U.N.; Banerjee, Rangan

    2007-01-01

    Energy benchmarking of processes is important for setting energy efficiency targets and planning energy management strategies. Most approaches used for energy benchmarking are based on statistical methods by comparing with a sample of existing plants. This paper presents a model based approach for benchmarking of energy intensive industrial processes and illustrates this approach for industrial glass furnaces. A simulation model for a glass furnace is developed using mass and energy balances, and heat loss equations for the different zones and empirical equations based on operating practices. The model is checked with field data from end fired industrial glass furnaces in India. The simulation model enables calculation of the energy performance of a given furnace design. The model results show the potential for improvement and the impact of different operating and design preferences on specific energy consumption. A case study for a 100 TPD end fired furnace is presented. An achievable minimum energy consumption of about 3830 kJ/kg is estimated for this furnace. The useful heat carried by glass is about 53% of the heat supplied by the fuel. Actual furnaces operating at these production scales have a potential for reduction in energy consumption of about 20-25%

  7. Induction heat treatment of laser welds

    DEFF Research Database (Denmark)

    Bagger, Claus; Olsen, Flemming Ove; Sørensen, Joakim Ilsing

    2003-01-01

    of an induction coil. A number of systematic laboratory tests were then performed in order to study the effects of the coil on bead-on-plate laser welded samples. In these tests, important parameters such as coil current and distance between coil and sample were varied. Temperature measurements were made...... the laser beam as close as possible. After welding, the samples were quality assessed according to ISO 13.919-1 and tested for hardness. The metallurgical phases are analysed and briefly described. A comparison between purely laser welded samples and induction heat-treated laser welded samples is made......In this paper, a new approach based on induction heat-treatment of flat laser welded sheets is presented. With this new concept, the ductility of high strength steels GA260 with a thickness of 1.8 mm and CMn with a thickness of 2.13 mm is believed to be improved by prolonging the cooling time from...

  8. Development of vacuum brazing furnace

    International Nuclear Information System (INIS)

    Singh, Rajvir; Yedle, Kamlesh; Jain, A.K.

    2005-01-01

    In joining of components where welding process is not possible brazing processes are employed. Value added components, high quality RF systems, UHV components of high energy accelerators, carbide tools etc. are produced using different types of brazing methods. Furnace brazing under vacuum atmosphere is the most popular and well accepted method for production of the above mentioned components and systems. For carrying out vacuum brazing successfully it is essential to have a vacuum brazing furnace with latest features of modern vacuum brazing technology. A vacuum brazing furnace has been developed and installed for carrying out brazing of components of copper, stainless steel and components made of dissimilar metals/materials. The above furnace has been designed to accommodate jobs of 700mm diameter x 2000mm long sizes with job weight of 500kgs up to a maximum temperature of 1250 degC at a vacuum of 5 x 10 -5 Torr. Oil diffusion pumping system with a combination of rotary and mechanical booster pump have been employed for obtaining vacuum. Molybdenum heating elements, radiation shield of molybdenum and Stainless Steel Grade 304 have been used. The above furnace is computer controlled with manual over ride facility. PLC and Pentium PC are integrated together to maneuver steps of operation and safety interlocks of the system. Closed loop water supply provides cooling to the system. The installation of the above system is in final stage of completion and it will be ready for use in next few months time. This paper presents insights of design and fabrication of a modern vacuum brazing furnace and its sub-system. (author)

  9. Overall model of the dynamic behaviour of the steel strip in an annealing heating furnace on a hot-dip galvanizing line

    Energy Technology Data Exchange (ETDEWEB)

    Martinez-de-Pison, F.J.; Pernia, A.; Jimenez-Macias, E.; Fernandez, R.

    2010-07-01

    Predicting the temperature of the steel strip in the annealing process in a hot-dip galvanizing line (HDGL) is important to ensure the physical properties of the processed material. The development of an accurate model that is capable of predicting the temperature the strip will reach according to the furnaces variations in temperature and speed, its dimensions and the steels chemical properties, is a requirement that is being increasingly called for by industrial plants of this nature. This paper presents a comparative study made between several types of algorithms of Data Mining and Artificial Intelligence for the design of an efficient and overall prediction model that will allow determining the strips variation in temperature according to the physico-chemical specifications of the coils to be processed, and fluctuations in temperature and speed that are recorded within the annealing process. The ultimate goal is to find a model that is effectively applicable to coils of new types of steel or sizes that are being processed for the first time. This model renders it possible to fine-tune the control model in order to standardise the treatment in areas of the strip in which there is a transition between coils of different sizes or types of steel. (Author).

  10. Development of high-strength heavy-wall sour-service seamless line pipe for deep water by applying inline heat treatment

    Energy Technology Data Exchange (ETDEWEB)

    Arai, Y.; Kondo, K.; Hamada, M.; Hisamune, N.; Murao, N.; Murase, T.; Osako, H. [Sumitomo Metal Industries Ltd., Tokyo (Japan)

    2004-07-01

    This paper provided details of a new high-strength heavy-wall sour service seamless line pipe developed for use in deep water applications. Pig iron was processed in a blast furnace and refined. Molten steel was degassed to reduce impurities and poured into a continuous caster with a round mold. Billets were then heated in a walking-beam furnace and then pierced to form a hollow shell. The shell was then rolled to a specific thickness in a compact mandrel mill and rolled to a specified outer diameter by an extracting sizer. A heating furnace was used to improve the uniformity of the pipes. The heated pipes were then moved to a cooling zone, then rotated quickly while a high-pressured jet flow was injected inside the pipe at the same time as a slit laminar flow was applied to the outside of the pipe. Higher strength was achieved by using the high performance quenching device. It was noted that while pipes manufactured using the inline heat treatment process were able to achieve higher strengths, toughness was reduced. Metallurgical tests were conducted to improve the toughness value of the seamless pipe. Both the microstructure and the fracture surface of test specimens were examined using scanning electron microscopy. Results of the tests showed that lowering sulphur (S) and titanium (Ti) content improved the toughness properties of the pipes. It was concluded that control of microalloys is important to secure improved toughness for pipes manufactured using inline heat treatments. 5 tabs., 12 figs.

  11. Energy Saving in Industrial Annealing Furnaces

    Directory of Open Access Journals (Sweden)

    Fatma ÇANKA KILIÇ

    2018-03-01

    Full Text Available In this study, an energy efficiency studies have been carried out in a natural gas-fired rolling mill annealing furnace of an industrial establishment. In this context, exhaust gas from the furnace has been examined in terms of waste heat potential. In the examinations that have been made in detail; waste heat potential was found as 3.630,31 kW. Technical and feasibility studies have been carried out to realize electricity production through an Organic Rankine Cycle (ORC system for evaluating the waste heat potential of the annealing furnace. It has been calculated that 1.626.378,88 kWh/year of electricity can be generated by using the exhaust gas waste heat of the annealing furnace through an ORC system to produce electric energy with a net efficiency of 16%. The financial value of this energy was determined as 436.032,18 TL/year and the simple repayment period of the investment was 8,12 years. Since the annealing period of the annealing furnace is 2800 hours/year, the investment has not been found to be feasible in terms of the feasibility studies. However, the investment suitability can be assured when the annealing furnace is operating at full capacity for 8,000 hours or more annually.

  12. 49 CFR 179.200-11 - Postweld heat treatment.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Postweld heat treatment. 179.200-11 Section 179.200-11 Transportation Other Regulations Relating to Transportation PIPELINE AND HAZARDOUS MATERIALS... Postweld heat treatment. When specified in § 179.201-1, after welding is complete, postweld heat treatment...

  13. Research report of fiscal 1997. Research on the projects on Activities Implemented Jointly Japan Program (feasibility research on energy saving by improving heat management for hot blast stoves and heating furnaces); 1997 nendo chosa hokokusho. `Kyodo jisshi katsudo Japan Program` ni kakawaru project chosa (neppuro, kanetsuro no netsukanri kaizen ni yoru sho energy kanosei chosa)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-03-01

    Research was made on joint implementation (JI) for preventing global climate changes in China. Since such the stove and furnace consume a large amount of energy, their improvement and energy saving are important for integrated iron plants. Maanshan iron plant was selected for the research. All the furnaces were manually operated without combustion control systems, and oxygen meters for exhaust gas frequently troubled. As measures for the stoves, operation at a proper air fuel ratio, improvement of over heat storage combustion, and dust cleaning for waste heat recovery gas heaters were proposed. For the furnaces, a proper oxygen content at the end of furnaces (reduction of invasion air) was proposed to improve exhaust gas loss up to that in Japan. For this target, reinforced instrument management and standardized combustion control are essential. JI of software improvement for operation and management can reduce annual greenhouse effect gas emission to 45,900t and 6,300t in carbon equivalent for the stove and furnace, respectively. CO2 reduction is also estimated to be 1,173,000t and 205,000t in China of 107,570,000t in raw steel production, respectively. 28 figs., 32 tabs.

  14. Retort furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Pieters, J

    1924-07-23

    Retorts for the distillation of materials such as lignite, peat, or sawdust having a high moisture content are disposed in series in two directions at right angles to each other in a single block of masonry and are separated by longitudinal walls pierced by channels for heating gases and for escape of the distillation products. The oval retorts have between them flues with passages for the escape of the distillation gases which pass to a main. The material is charged into a hopper serving all the retorts and drying the material by the hot burnt gases which pass from a passage through branches to ducts at the base of the drier, these ducts being covered by funnels for filling the vertical chambers. The distillation gases after purification in the by-product recovery plant are burned in burners and combustion spaces, the hot gases circulating in channels before escaping by passage. The temperature in zone A is 400 to 500/sup 0/C and in zone B a higher temperature is attained. The coke is cooled by superheated steam injected through channels, water gas being generated and the material is further cooled by steam circulating in passages.

  15. Alternative fuels for multiple-hearth furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Bracket, B D; Lawson, T U

    1980-04-01

    Results are described of a feasibility study on the use of refuse-derived fuel, shredded paper, wood waste, coal, and waste oil in multiple-hearth furnaces at the Lower Molonglo Water Quality Control Centre in Australia. An assessment of waste fuel availability and characteristics is given, and a summary is made of the technical and economic aspects of using these alternative fuels and of minimizing furnace fuel requirements by reducing sludge moisture. The recommended method of reducing fuel oil consumption in the furnace is shown to be sludge drying, using process exhaust heat in a rotary dryer.

  16. Viscose liquid heat treatment using plate scraper heat exchanger

    Directory of Open Access Journals (Sweden)

    K. A. Rashkin

    2012-01-01

    Full Text Available The current work analyzes the use of different types of heat exchangers, depending on the technology of production. It is taken the detail analysis of the ways of applicability of various types of heat exchangers, depending on the viscosity of the processed product. It is posed the problem of the analytical determination of the required area of heat exchange with the use of differential equations of heat transfer in a moving liquid media, written in cylindrical coordinates, for symmetrical temperature distribution, without taking in account the energy dissipation.

  17. Fast in situ X-ray diffraction phase and stress analysis during complete heat treatment cycles of steel

    International Nuclear Information System (INIS)

    Rocha, A. da S.; Hirsch, T.

    2005-01-01

    This paper presents results obtained with a method for time and temperature resolved analysis of changes in phase composition and stresses/residual stresses during complete heat treatment cycles of steel, including quenching. Sample temperatures of up to 930 deg. C could be reached with a specially designed furnace, where fast cooling of the samples was realized by gas quenching. Measurements for phase and stress analysis could be performed with an acquisition rate of at least one value every 3 s. Results concerning residual stress relaxation during heating, and stress/residual stress development during quenching are presented and discussed for AISI E52100 ball bearing steel. The observed stress development during quenching followed the expected transformation behavior with some deviations that could be explained through the effects of surface decarburization. The system developed proved to be a suitable tool for characterizing phase and stress changes that occur during heat treatment of steels, as a function of time and temperature

  18. Effect of T6 heat treatment on tensile strength of EN AB-48000 alloy modified with strontium

    Directory of Open Access Journals (Sweden)

    J. Pezda

    2011-07-01

    Full Text Available Among alloys of non-ferrous metals, aluminum alloys have found their broadest application in foundry industry. Silumins are widely used in automotive, aviation and shipbuilding industries; as having specific gravity nearly three times lower than specific gravity of cast iron. The silumins can be characterized by high mechanical properties. To upgrade mechanical properties of a castings made from silumins one makes use of heat treatment, what leads to change of their structure and advantageously affects on mechanical properties of the silumins. In the paper are presented test results concerning effect of dispersion hardening on change of tensile strength of EN AB-48000 silumin modified with strontium. Investigated alloy was melted in electric resistance furnace. Temperature ranges of solution heat treatment and ageing heat treatment were selected on base of curves from ATD method, recorded for refined alloy and for modified alloy. The heat treatment resulted in change of Rm tensile strength, while performed investigations have enabled determination of temperatures and durations of solution heat treatment and ageing heat treatment, which precondition obtainment of the best tensile strength Rm of the investigated alloy.

  19. Effect of Microstructure on the Wear Behavior of Heat Treated SS-304 Stainless Steel

    OpenAIRE

    S. Kumar

    2016-01-01

    Sliding wear characteristics of some heat treated SS-304 stainless steel against EN-8 steel in dry condition have been studied in the present experimental work. Samples of SS-304 stainless steel have been heated in a muffle furnace in desired temperature and allowed to dwell for two hours. The heated specimen are then cooled in different media namely inside the furnace, open air, cutting grade oil (grade 44) and water at room temperature to obtain different grades of heat treatment. Microstr...

  20. Heat treatment on keruing and light red meranti: The effect of heat exposure at different levels of temperature on bending strength properties

    Science.gov (United States)

    Noh, Nur Ilya Farhana Md; Ahmad, Zakiah

    2017-11-01

    Heat treatment on timbers is a process of applying heat to modify and equip the timbers with new improvised characteristics. It is environmental friendly compared to the common practice of treating timber by chemical preservatives. Malaysian hardwood timbers namely Keruing and Light Red Meranti which are in green condition were heat treated at temperature 150°C, 170°C, 190°C and 210°C, in a specially designed electronic furnace within one hour duration. The objectives were to determine the effect of heat treatment on bending strength properties of heat treated timbers in terms of Modulus of Elasticity (MOE) and Modulus of Rupture (MOR) and to examine the significance changes at each temperature level. Untreated samples for each species were used as a control sample. The results indicated that the bending strength properties for both species of timbers were affected by the heat exposure. Both MOE and MOR values for heat treated Keruing were increased when subjected to the temperature levels at 150°C, 170°C and 190°C except at 210°C. Heat treated Light Red Meranti shows the same pattern of increment on its MOE and MOR values after exposure to heat at three temperature levels applied and the values dropped at 210°C. However, for both of species, even though there were decrement occurred at 210°C, the value is still higher compared to the control sample. The increments of MOE and MOR values are an indicator that heat treatment had successfully improvised the bending strength properties of these two species of hardwood timber.

  1. Formation of the ZnFe{sub 2}O{sub 4} phase in an electric arc furnace off-gas treatment system

    Energy Technology Data Exchange (ETDEWEB)

    Suetens, T., E-mail: thomas.suetens@mtm.kuleuven.be; Guo, M., E-mail: muxing.guo@mtm.kuleuven.be; Van Acker, K., E-mail: karel.vanacker@lrd.kuleuven.be; Blanpain, B., E-mail: bart.blanpain@mtm.kuleuven.be

    2015-04-28

    Highlights: • EAF dust was characterized with particle size analysis, XRF, and EPMA. • Slag particles showed no sign of reaction with Zn vapor. • Fe{sub 2}O{sub 3} particles showed different degrees of reaction based on their size. • The thermodynamic stability of Zn vapor in EAF off-gas ducts was reevaluated. • In presence of Fe{sub 2}O{sub 3}, Zn vapor reacts to form ZnFe{sub 2}O{sub 4} and ZnO. - Abstract: To better understand the phenomena of ZnFe{sub 2}O{sub 4} spinel formation in electric arc furnace dust, the dust was characterized with particle size analysis, X-ray fluorescence (XRF), electron backscatter diffraction (EBSD), and electron probe micro-analysis (EPMA). Different ZnFe{sub 2}O{sub 4} formation reaction extents were observed for iron oxide particles with different particle sizes. ZnO particles were present as both individual particles and aggregated on the surface of larger particles. Also, the slag particles found in the off-gas were shown not to react with the zinc vapor. After confirming the presence of a ZnFe{sub 2}O{sub 4} formation reaction, the thermodynamic feasibility of in-process separation – a new electric arc furnace dust treatment technology – was reevaluated. The large air intake and the presence of iron oxide particles in the off-gas were included into the thermodynamic calculations. The formation of the stable ZnFe{sub 2}O{sub 4} spinel phase was shown to be thermodynamically favorable in current electric arc furnace off-gas ducts conditions even before reaching the post combustion chamber.

  2. Mortality of insect life stages during simulated heat treatment

    Science.gov (United States)

    . Heat treatment for insect disinfestation uses elevated air temperatures that are lethal to stored-product insects. Heat treatment has been demonstrated in our research to offer a reduced-risk alternative to fumigation or residual pesticide use in empty bins. Heat is also compatible with organic gr...

  3. Efficacy of heat treatment for disinfestation of concrete grain silos

    Science.gov (United States)

    Field experiments were conducted in 2007 and 2008 to evaluate heat treatment for disinfestations of empty concrete elevator silos. A Mobile Heat Treatment Unit was used to introduce heat into silos to attain target conditions of 50°C for at least 6 h. Ventilated plastic containers with a capacity of...

  4. Through-furnace for burning solid organic substances

    International Nuclear Information System (INIS)

    Kemmler, G.; Schlich, E.

    1984-01-01

    The through-furnace for burning radio-active organic solid waste consists of a reaction pipe heated from the outside, an input device and an output device. A solid pump is used as the input device, which has a common longitudinal axis with the reaction pipe. The reaction pipe is widened in the transport direction of the combustion pipe, where the angle between the longitudinal axis and the pipe wall is 0.5 to 5 0 . The pipe wall is wholely or partially permeable to gas. The thermal treatment of the solid organic substances can occur by combustion or by pyrohydrolysis or pyrolysis in the through-furnace. (orig./HP) [de

  5. Design and Development of Tilting Rotary Furnace

    Science.gov (United States)

    Sai Varun, V.; Tejesh, P.; Prashanth, B. N.

    2018-02-01

    Casting is the best and effective technique used for manufacturing products. The important accessory for casting is furnace. Furnace is used to melt the metal. A perfect furnace is one that reduces the wastage of material, reduces the cost of manufacturing and there by reduces the cost of production. Of all the present day furnaces there may be wastage of material, and the chances of increasing the time of manufacturing as the is continuous need of tilting of the furnace for every mould and then changing the moulds. Considering these aspects, a simple and least expensive tilting rotary furnace is designed and developed. The Tilting and Rotary Furnace consists of mainly melting chamber and the base. The metal enters the melting chamber through the input door that is provided on the top of the melting chamber. Inside the melting chamber there is a graphite furnace. The metal is melted in the graphite crucible. An insulation of ceramic fibre cloth is provided inside the furnace. The metal is melted using Propane gas. The propane gas is easily available and economic. The gas is burned using a pilot burner. The pilot burner is more efficient that other burners. The pilot burner is lit with a push button igniter. The pilot burner is located at the bottom of the combustion chamber. This enables the uniform heating of the metal inside the crucible. The temperature inside the melting chamber is noted using a temperature sensor. The gas input is cut-off if the temperature is exceeding a specific temperature. After the melting of the metal is done the furnace is tilted and after the mould is filled it is rotated. The external gears are used to controlling the tilting. The results of studies carried out for the design & development of low cost, simple furnace that can be mounted anywhere on the shop floor and this can be very much useful for the education purposes and small scale manufacturing. The furnace can be rotated in 360 degrees and can help in reducing the time taken

  6. Effect of Heat Treatment on the Properties of CoCrMo Alloy Manufactured by Selective Laser Melting

    Science.gov (United States)

    Guoqing, Zhang; Junxin, Li; Xiaoyu, Zhou; Jin, Li; Anmin, Wang

    2018-05-01

    To obtain medical implants with better mechanical properties, it is necessary to conduct studies on the heat treatment process of the selective laser melting (SLM) manufacturing parts. The differential scanning calorimetry method was used to study the heat treatment process of the phase transition of SLM CoCrMo alloy parts. The tensile properties were tested with a tensile test machine, the quantity of carbide precipitated after heat treatment was measured by energy-dispersive x-ray spectroscopy, and the tensile fracture morphology of the parts was investigated using SEM. The obtained results were: Mechanical properties in terms of elongation and tensile strength of CoCrMo alloy manufactured by SLM that had been heat-treated at 1200 °C for 2 h followed by cooling with water were not only higher than the national standard but also higher than the experimental results of the same batch of castings. The mechanism of fracture of parts manufactured by SLM without heat treatment was brittle fracture, whereas parts which had been heat-treated at 1200 °C for 2 h combined with water cooling and at 1200 °C for 1 h with furnace cooling suffered ductile fracture. This study provides the basis for defining the applications for which CoCrMo alloys manufactured by SLM are suitable within the field of medical implants.

  7. Multiple hearth furnace for reducing iron oxide

    Science.gov (United States)

    Brandon, Mark M [Charlotte, NC; True, Bradford G [Charlotte, NC

    2012-03-13

    A multiple moving hearth furnace (10) having a furnace housing (11) with at least two moving hearths (20) positioned laterally within the furnace housing, the hearths moving in opposite directions and each moving hearth (20) capable of being charged with at least one layer of iron oxide and carbon bearing material at one end, and being capable of discharging reduced material at the other end. A heat insulating partition (92) is positioned between adjacent moving hearths of at least portions of the conversion zones (13), and is capable of communicating gases between the atmospheres of the conversion zones of adjacent moving hearths. A drying/preheat zone (12), a conversion zone (13), and optionally a cooling zone (15) are sequentially positioned along each moving hearth (30) in the furnace housing (11).

  8. 49 CFR 179.100-10 - Postweld heat treatment.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Postweld heat treatment. 179.100-10 Section 179...-10 Postweld heat treatment. (a) After welding is complete, steel tanks and all attachments welded... treatment is prohibited. (c) Tank and welded attachments, fabricated from ASTM A 240/A 240M (IBR, see § 171...

  9. A Review of Granulation Process for Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Yu Pengfei

    2016-01-01

    Full Text Available Molten slags of blast furnace is a second resources with great value of 1600~1 800 MJ sensible heat per ton. At present, water-quenching process plays a leading role in recovering waste heat of the molten slags. However, this method not only cost lots of water, but also recover little sensible heat and can pollute the surrounding environment. Dry granulation process, as an environmentally friendly method with high-efficiency heat recovery, have attracted widespread attentions. In this paper, the water quenching and dry granulation processes were discussed in detail. After a thorough comparative analysis of various treatment technologies, it can be concluded that centrifugal granulation affiliated with dry granulation is the optimum process, with smaller slag particle size (about 2mm, more glassy phase and higher recovery rate.

  10. Design of a rotating-hearth furnace

    Energy Technology Data Exchange (ETDEWEB)

    Behrens, H A [LOI Industrieofenanlagen G.m.b.H., Essen (Germany, F.R.)

    1979-09-01

    Part I of this paper is intended to present a review of the theory of heating round stock of a length considerably exceeding the diameter. It is permissible to neglect heating from the ends of the cylinders. With short and thick ingots as used in pilgrim mills, for instance, such simplification is not possible. The method for calculating the waste gas temperature can also be used for the remaining furnace sections provided certain conditions are allowed for and computational procedures observed. Part II of the paper will deal with this and with the major design features of rotating-hearth furnaces.

  11. Process and furnace for working bituminous materials

    Energy Technology Data Exchange (ETDEWEB)

    Klotzer, M

    1921-06-28

    A process for working up bitumen-containing materials, such as coal, peat and shale is characterized in that the material in thin-height batches with constant shaking by means of forward and backward movement of an elongated horizontal hearth heated underneath on which the material freely lies and on which it is moved in the furnace, through a single narrow furnace space with zone-wise heating of the hearth. A drying zone, a spent-material removal zone, and a carbonization zone are provided. Under separate hoods the gases and vapors are removed from these zones.

  12. Fiscal 1997 report on the results of the research on the development of high-performance industrial furnaces. R and D of high-performance industrial furnaces, etc; 1997 nendo seika hokokusho (koseino kogyoro no kaihatsu ni kansuru kenkyu seika hokokusho). Koseino kogyoro nado ni kansuru kenkyu kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-03-01

    A R and D was conducted for the purpose of developing remarkable energy conservation/CO2 reduction technologies. In fiscal 1997, the five working groups about the following were formed to have animated discussions: the basic research, heating furnace, heat treatment furnace, melting furnace, and tubular heating furnace. The research subjects are the pursuit/deepening of the base study on flame structures in high temperature air combustion, critical heat recovery of the system in high temperature air combustion, examination of the basic common technology on the ultimate optimization of the material heat transfer, construction of general-purpose experimental database, setting-up of design standards for general-purpose high-performance industrial furnaces, presentation of examples of the actual trial design based on the design standards and feasibility study of the practical application, preparatory support of the field test project on high-performance industrial furnaces for commercialization/diffusion/spread, etc. Further, how to arrange the developmental results was studied to make the results of the project useful for study of the prompt commercialization. 442 refs., 1444 figs., 311 tabs.

  13. Heat treatment versus properties studies associated with the Inconel 718 PBF acoustic filters

    International Nuclear Information System (INIS)

    Smolik, G.R.; Reuter, W.G.

    1975-01-01

    PBF acoustic filter Unit No. 1 cracked when heat treatment was attempted. The effects of prior thermal cycling, solution anneal temperature, and cooling rate from solution anneals were investigated. The investigations concerned influences of the above variables upon both 1400 0 F stress rupture solution-annealed properties and room temperature age-hardened properties. 1400 0 F stress rupture properties were of interest to assist the prevention of cracking during heat treatments. Room temperature age-hardened properties were needed to ensure that design requirement would be provided. Prior thermal cycling was investigated to determine if extra thermal cycles would be detrimental to the repaired filter. Slow furnace cools were considered as a means of reducing thermal stresses. Effects of solution annealing at 2000 and 1900 0 F were also determined. Test results showed that slow cooling rates would not only reduce thermal stresses but also improve 1400 0 F ductility. A modified aging treatment was established which provided the required 145 ksi room temperature yield strength for the slowly cooled material. Prior cooling did not degrade final age-hardened room temperature tensile or impact properties

  14. Investigation and analysis of the usefulness of the Zellik method to design energy conserving electric furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Szilagyi, L.; Fay, G.

    1984-01-01

    The characteristics predetermined by the method Zellik in designing the electrical furnaces isolated traditionally are comparable with measured values of furnaces in operation. The newest furnaces have been built with isolation resulting in a lower energy consumption. To plot the static characteristics, the furnace was heated up three times to the steady state. In determining the static heat capacity the stored heat was measured by the conventional method. With a view to determining the kinetic heat capacity the furnace was heated up at different rates. On the base of the operating results of the furnace can be stated both the practicability of the method Zellik and the improvement of the characteristics of the furnace isolated with fibrous material.

  15. Fossil fuel furnace reactor

    Science.gov (United States)

    Parkinson, William J.

    1987-01-01

    A fossil fuel furnace reactor is provided for simulating a continuous processing plant with a batch reactor. An internal reaction vessel contains a batch of shale oil, with the vessel having a relatively thin wall thickness for a heat transfer rate effective to simulate a process temperature history in the selected continuous processing plant. A heater jacket is disposed about the reactor vessel and defines a number of independent controllable temperature zones axially spaced along the reaction vessel. Each temperature zone can be energized to simulate a time-temperature history of process material through the continuous plant. A pressure vessel contains both the heater jacket and the reaction vessel at an operating pressure functionally selected to simulate the continuous processing plant. The process yield from the oil shale may be used as feedback information to software simulating operation of the continuous plant to provide operating parameters, i.e., temperature profiles, ambient atmosphere, operating pressure, material feed rates, etc., for simulation in the batch reactor.

  16. Determination of cobalt in biological samples by line-source and high-resolution continuum source graphite furnace atomic absorption spectrometry using solid sampling or alkaline treatment

    International Nuclear Information System (INIS)

    Ribeiro, Anderson Schwingel; Vieira, Mariana Antunes; Furtado da Silva, Alessandra; Borges, Daniel L. Gallindo; Welz, Bernhard; Heitmann, Uwe; Curtius, Adilson Jose

    2005-01-01

    Two procedures for the determination of Co in biological samples by graphite furnace atomic absorption spectrometry (GF AAS) were compared: solid sampling (SS) and alkaline treatment with tetramethylammonium hydroxide (TMAH) using two different instruments for the investigation: a conventional line-source (LS) atomic absorption spectrometer and a prototype high-resolution continuum source atomic absorption spectrometer. For the direct introduction of the solid samples, certified reference materials (CRM) were ground to a particle size ≤50 μm. Alkaline treatment was carried out by placing about 250 mg of the sample in polypropylene flasks, adding 2 mL of 25% m/v tetramethylammonium hydroxide and de-ionized water. Due to its unique capacity of providing a 3-D spectral plot, a high-resolution continuum source (HR-CS) graphite furnace atomic absorption spectrometry was used as a tool to evaluate potential spectral interferences, including background absorption for both sample introduction procedures, revealing that a continuous background preceded the atomic signal for pyrolysis temperatures lower than 700 deg. C. Molecular absorption bands with pronounced rotational fine structure appeared for atomization temperatures >1800 deg. C probably as a consequence of the formation of PO. After optimization had been carried out using high resolution continuum source atomic absorption spectrometry, the optimized conditions were adopted also for line-source atomic absorption spectrometry. Six biological certified reference materials were analyzed, with calibration against aqueous standards, resulting in agreement with the certified values (according to the t-test for a 95% confidence level) and in detection limits as low as 5 ng g -1

  17. Effects of heat treatment on evolution of microstructure of boron free and boron containing biomedical Ti-13Zr-13Nb alloys.

    Science.gov (United States)

    Majumdar, Pallab

    2012-08-01

    In the present study, the effects of heat treatment on the microstructure of Ti-13Zr-13Nb (TZN) and Ti-13Zr-13Nb-0.5B (TZNB) alloys have been investigated. Depending on the heat treatment conditions, the microstructure of the heat treated TZN alloy consisted mainly of elongated and/or equiaxed α, β or martensite. Slow cooling (furnace or air cooling) from the solution treatment temperature produced α and β phases in the microstructure. Rapid cooling (water quenching) resulted in martensite and retained β when the solution treatment temperature was above or close to β transus. However, martensite was not formed after water quenching from a solution treatment temperature which was below β transus due to partitioning effect of the alloying elements. Increasing the cooling rate from the furnace cooling to the air cooling led to finer microstructure. Aging of water quenched samples transformed the martensite, if present, into α and β, and the morphology of α phase changed from elongated to equiaxed and enhanced the growth of α. The microstructure of all the TZNB samples consisted of dispersed precipitated particles of TiB in the matrix. The majority of the boride particles showed an acicular (needle like) morphology. The other phases present in the TZNB alloy were similar to those in the similarly heat treated TZN alloy. Moreover, a growth of α phase was observed in the microstructure of TZNB alloy when compared with that of TZN alloy. Copyright © 2012 Elsevier Ltd. All rights reserved.

  18. The comparative analysis of heat transfer efficiency in the conditions of formation of ash deposits in the boiler furnaces, with taking into account the crystallization of slag during combustion of coal and water-coal fuel

    Science.gov (United States)

    Salomatov, V. V.; Kuznetsov, G. V.; Syrodoy, S. V.

    2017-11-01

    The results of the numerical simulation of heat transfer from the combustion products of coal and coal-water fuels (CWF) to the internal environment. The mathematical simulation has been carried out on the sample of the pipe surfaces of the combustion chamber of the boiler unit. The change in the characteristics of heat transfer (change of thermochemical characteristics) in the conditions of formation of the ash deposits have been taken into account. According to the results of the numerical simulation, the comparative analysis of the efficiency of heat transfer has been carried out from the furnace environment to the inside pipe coolant (water, air, or water vapor) from the combustion of coal and coal-water fuels. It has been established that, in the initial period of the boiler unit operation during coal fuel combustion the efficiency of heat transfer from the combustion products of the internal environment is higher than when using CWF. The efficiency of heat transfer in CWF combustion conditions is more at large times (τ≥1.5 hours) of the boiler unit. A significant decrease in heat flux from the combustion products to the inside pipe coolant in the case of coal combustion compared to CWF has been found. It has been proved that this is due primarily to the fact that massive and strong ash deposits are formed during coal combustion.

  19. Effects of heat treatment on the radiosensitivity of Salmonellae

    International Nuclear Information System (INIS)

    Choi, E.H.; Yang, J.S.; Lee, S.R.

    1978-01-01

    When the food poisoning bacteria Salmonella enteritidis and S. typhimurium were treated with radiation (cobalt-60 γ-rays) and heat (10 minutes at 45 0 C or 50 0 C), their sterilizing effect was revealed differently depending on the order of treatments. Post-irradiation heating showed a synergistic effect whereas pre-irradiation heating revealed the opposite effect and the effects differed slightly with heating temperature. (author)

  20. Thermal treatment of simulant plutonium contaminated materials from the Sellafield site by vitrification in a blast-furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Hyatt, N.C., E-mail: n.c.hyatt@sheffield.ac.uk [Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Schwarz, R.R.; Bingham, P.A.; Stennett, M.C.; Corkhill, C.L.; Heath, P.G.; Hand, R.J. [Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); James, M.; Pearson, A. [Sellafield Ltd., Sellafield, Seascale, Cumbria CA20 1PG (United Kingdom); Morgan, S. [Sellafield Ltd., Hinton House, Risley, Warrington WA3 6GR (United Kingdom)

    2014-01-15

    Graphical abstract: Storage of 200 L drums of PCM waste at the Sellafield site, UK. Abstract: Four waste simulants, representative of Plutonium Contaminated Materials (PCMs) at the Sellafield site, were vitrified through additions of Ground Granulated Blast-furnace Slag (GGBS). Ce (as a Pu surrogate) was effectively partitioned into the slag product, enriched in an amorphous CaO–Fe{sub 2}O{sub 3}–Al{sub 2}O{sub 3}–SiO{sub 2} phase when other crystalline phases were also present. Ce L{sub 3} edge XANES data demonstrated Ce to be present as trivalent species in the slag fraction, irrespective of the waste type. Estimated volume reductions of ca. 80–95% were demonstrated, against a baseline of uncompacted 200 L PCM waste drums. The dissolution behaviour of PCM slag wasteforms was investigated at 50 °C in saturated Ca(OH){sub 2} solution under N{sub 2} atmosphere, to simulate the hyperalkaline anoxic environment of a cementitious UK Geological Disposal Facility for Intermediate Level Waste (ILW). These experiments demonstrated the performance of the slag wasteforms to be comparable to that of other vitrified ILW materials considered potentially suitable for geological disposal.

  1. Treatment of petroleum-hydrocarbon contaminated soils using hydrogen peroxide oxidation catalyzed by waste basic oxygen furnace slag

    International Nuclear Information System (INIS)

    Tsai, T.T.; Kao, C.M.

    2009-01-01

    The contamination of subsurface soils with petroleum hydrocarbons is a widespread environmental problem. The objective of this study was to evaluate the potential of applying waste basic oxygen furnace slag (BOF slag) as the catalyst to enhance the Fenton-like oxidation to remediate fuel oil or diesel contaminated soils. The studied controlling factors that affect the removal efficiency of petroleum hydrocarbons included concentrations of H 2 O 2 , BOF slag dosages, types of petroleum hydrocarbons (e.g., fuel oil and diesel), and types of iron mineral. Experimental results indicate that oxidation of petroleum hydrocarbon via the Fenton-like process can be enhanced with the addition of BOF slag. Results from the X-ray powder diffraction analysis reveal that the major iron type of BOF slag/sandy loam system was iron mineral (e.g., α-Fe 2 O 3 and α-FeOOH). Approximately 76% and 96% of fuel oil and diesel removal were observed (initial total petroleum hydrocarbon (TPH) concentration = 10,000 mg kg -1 ), respectively, with the addition of 15% of H 2 O 2 and 100 g kg -1 of BOF slag after 40 h of reaction. Because BOF slag contains extractable irons such as amorphous iron and soluble iron, it can act as an iron sink to supply iron continuously for Fenton-like oxidation. Results demonstrate that Fenton-like oxidation catalyzed by BOF slag is a potential method to be able to remediate petroleum-hydrocarbon contaminated soils efficiently and effectively.

  2. 76 FR 37407 - Energy Conservation Program: Energy Conservation Standards for Residential Furnaces and...

    Science.gov (United States)

    2011-06-27

    .... Background 1. Current Standards a. Furnaces b. Central Air Conditioners and Heat Pumps 2. History of... Compliance Requirements a. Central Air Conditioning and Heat Pumps b. Residential Furnaces 3. Duplication... residential central air conditioners and central air conditioning heat pumps (air conditioners and heat pumps...

  3. The effect of veneering and heat treatment on the flexural strength of Empress 2 ceramics.

    Science.gov (United States)

    Cattell, M J; Palumbo, R P; Knowles, J C; Clarke, R L; Samarawickrama, D Y D

    2002-05-01

    The aims of the study were to test and compare the biaxial flexural strength and reliability of Empress 2 ceramics after heat treatment and the addition of the veneering material and to characterise their microstructures. Forty disc specimens (2 x 14 mm) and forty disc specimens (1 x 14 mm) were produced by heat pressing in the EP 500 press furnace. Group 1 (2 x 14 mm Empress 2 core) was as heat pressed and group 2 (2 x 14 mm Empress 2 core) was subjected to the recommended firing cycles. Groups 3 and 4 (1 x 14 mm Empress 2 core) were veneered with the dentine material and heat-treated as per group 2. Groups 1, 2 and 3 were lapped to 800 grit silicon carbide paper on the compressive surface only and group 4 on both the compressive and tensile test surfaces. Twenty disc specimens per group were tested using the biaxial flexure test at a crosshead speed of 0.15 mm/min. Specimens were characterised using X-ray diffraction (XRD) and secondary electron imaging (SEM). Mean biaxial flexural strengths (MPa+/-SD) were group 1: 265.5+/-25.7; group 2: 251.3+/-30.2; group 3: 258.6+/-21.4 and group 4: 308.6+/-37.7. There was no statistical difference between groups 1, 2 and 3 (p>0.05), but differences for group 4 (pEmpress 2 core material and an amorphous glass and some evidence of a crystalline phase in the dentine material. CONCLUSIONS; Veneering or heat treatment of Empress 2 ceramics did not significantly affect the mean biaxial flexural strength (p>0.05) or reliability. Surface modification of the Empress 2 core material increased the mean biaxial flexural strength (p<0.05).

  4. Effect of electropolishing on vacuum furnace design

    Directory of Open Access Journals (Sweden)

    Sutanwi Lahiri

    2015-03-01

    Full Text Available The use of thermal shields of materials having low emissivity in vacuum furnaces is well-known. However, the surface condition of the heat shields is one of the most important factors governing their efficiency as radiation resistances. The emissivity of the thermal shields dictates the power rating of the heaters in furnace design. The unpolished materials used in the heater tests showed poor performance leading to loss of a signi­ficant percentage of the input power. The present work deals with the refur­bishment of the radiation heat shields used in a furnace for heating graphite structure. The effect of refurbishment of the heat shields by the buffing and subsequently electro­polishing was found to improve the performance of the shields as heat reflectors. The com­position of the electrolyte was chosen in such a way that the large shields of Mo, Inconel and SS can be polished using the same reagents in different ratios. The present work deals with the development of a standard electropolishing procedure for large metallic sheets and subsequently qualifying them by roughness and emissivity measure­ments. The improvement noted in the shielding efficiency of the furnace in the subsequent runs is also discussed here.

  5. [The electric furnace of Henri Moissan at one hundred years: connection with the electric furnace, the solar furnace, the plasma furnace?].

    Science.gov (United States)

    Royère, C

    1999-03-01

    The trace of Henri Moissan's pioneer work 100 years ago is clearly evidenced by an overview of achievements in high temperature devices; 1987: "Le four électrique" by Henri Moissan; 1948-1952: "High temperature heating in a cavity rotary kiln using focusing of solar radiation" by Félix Trombe; 1962: "The cavity rotary kiln using focused solar radiation jointly with a plasma gun" by Marc Foëx; 1970: "The rotary kiln with two plasma guns and arc transfer" by Marc Foëx; 1984: "The plasma furnace" by Electricité de France (EDF) at Renardières; 1997: "The plasma furnace" by the Atomic Energy Center (CEA) at Cadarache, the VULCANO program. The first part of this contribution is devoted to Henri Moissan. Re-reading his early book on the electric furnace, especially the first chapter and the sections on silica, carbon vapor and experiments performed in casting molten metal--the conclusions are outstanding--provides modern readers with an amazing insight into future developments. The last two parts are devoted to Félix Trombe and Marc Foëx, tracing the evolution of high temperature cavity processus leading to the solar furnace and the present day plasma furnace at the CEA. Focus is placed on research conducted by the French National Center for Scientific Research (CNRS) with the solar and plasma furnaces at Odeillo. The relationships with Henri Moissan's early work are amazing, offering a well deserved homage to this pioneer researcher.

  6. A review of temperature measurement in the steel reheat furnace

    International Nuclear Information System (INIS)

    Martocci, A.P.; Mihalow, F.A.

    1985-01-01

    The incentive for conducting research and development on reheat furnaces is substantial; the domestic steel industry spent approximately one billion dollars on fuel in reheat furnaces in 1981. Bethlehem Steel Corp. spent /145 million of that total, and neither figure includes fuel consumed in soaking pits or annealing furnaces. If the authors set a goal to save 10% of these annual fuel costs, that translates into /100 million for the domestic steel industry and /14.5 million for Bethlehem Steel. These large sums of money are significant incentives. The purpose of this paper is to review the historical heating practices and equipment at steel reheat furnaces along with current practices and instrumentation

  7. 49 CFR 179.300-10 - Postweld heat treatment.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Postweld heat treatment. 179.300-10 Section 179.300-10 Transportation Other Regulations Relating to Transportation PIPELINE AND HAZARDOUS MATERIALS... Postweld heat treatment. After welding is complete, steel tanks and all attachments welded thereto, must be...

  8. Effect of heat treatment on structure and magnetic properties

    Indian Academy of Sciences (India)

    Fe46Co35Ni19/CNTs nanocomposites have been prepared by an easy two-step route including adsorption and heat treatment processes. We investigated the effect of heat treatment conditions on structure, morphology, nanoparticle sizes and magnetic properties of the Fe46Co35Ni19 alloy nanoparticles attached on the ...

  9. 7 CFR 58.236 - Pasteurization and heat treatment.

    Science.gov (United States)

    2010-01-01

    ... 7 Agriculture 3 2010-01-01 2010-01-01 false Pasteurization and heat treatment. 58.236 Section 58... Service 1 Operations and Operating Procedures § 58.236 Pasteurization and heat treatment. All milk and... is handled according to sanitary conditions approved by the Administrator. (a) Pasteurization. (1...

  10. Effect of heat treatment temperature on binder thermal conductivities

    International Nuclear Information System (INIS)

    Wagner, P.

    1975-12-01

    The effect of heat treatment on the thermal conductivities of a pitch and a polyfurfuryl alcohol binder residue was investigated. Graphites specially prepared with these two binders were used for the experiments. Measured thermal conductivities were treated in terms of a two-component system, and the binder thermal conductivities were calculated. Both binder residues showed increased thermal conductivity with increased heat treatment temperature

  11. Paired Straight Hearth Furnace - Transformational Ironmaking Process

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Wei-Kao [McMaster Univ., Hamilton, ON (Canada); Debski, Paul [Andritz Metals Inc.,Canonsburg, PA (United States)

    2014-11-19

    The U. S. steel industry has reduced its energy intensity per ton of steel shipped by 33% since 1990. However, further significant gains in energy efficiency will require the development of new, transformational iron and steelmaking processes. The Paired Straight Hearth Furnace (PSH) process is an emerging alternative high productivity, direct reduced iron (DRI) technology that may achieve very low fuel rates and has the potential to replace blast furnace ironmaking. The PSH furnace can operate independently or may be coupled with other melting technologies to produce liquid hot metal that is both similar to blast furnace iron and suitable as a feedstock for basic oxygen steelmaking furnaces. The PSH process uses non-metallurgical coal as a reductant to convert iron oxides such as iron ore and steelmaking by-product oxides to DRI pellets. In this process, a multi-layer, nominally 120mm tall bed of composite “green balls” made from oxide, coal and binder is built up and contained within a moving refractory hearth. The pellet bed absorbs radiant heat energy during exposure to the high temperature interior refractory surfaces of the PSH while generating a strongly reducing gas atmosphere in the bed that yields a highly metalized DRI product. The PSH concept has been well tested in static hearth experiments. A moving bed design is being developed. The process developers believe that if successful, the PSH process has the potential to replace blast furnaces and coke ovens at a fraction of the operating and capital cost while using about 30% less energy relative to current blast furnace technology. DRI output could also feed electric arc furnaces (EAFs) by displacing a portion of the scrap charge.

  12. Investigation of anodic oxide coatings on zirconium after heat treatment

    International Nuclear Information System (INIS)

    Sowa, Maciej; Dercz, Grzegorz; Suchanek, Katarzyna; Simka, Wojciech

    2015-01-01

    Highlights: • Oxide layers prepared via PEO of zirconium were subjected to heat treatment. • Surface characteristics were determined for the obtained oxide coatings. • Heat treatment led to the partial destruction of the anodic oxide layer. • Pitting corrosion resistance of zirconium was improved after the modification. - Abstract: Herein, results of heat treatment of zirconium anodised under plasma electrolytic oxidation (PEO) conditions at 500–800 °C are presented. The obtained oxide films were investigated by means of SEM, XRD and Raman spectroscopy. The corrosion resistance of the zirconium specimens was evaluated in Ringer's solution. A bilayer oxide coatings generated in the course of PEO of zirconium were not observed after the heat treatment. The resulting oxide layers contained a new sublayer located at the metal/oxide interface is suggested to originate from the thermal oxidation of zirconium. The corrosion resistance of the anodised metal was improved after the heat treatment

  13. Assessment of selected furnace technologies for RWMC waste

    International Nuclear Information System (INIS)

    Batdorf, J.; Gillins, R.; Anderson, G.L.

    1992-03-01

    This report provides a description and initial evaluation of five selected thermal treatment (furnace) technologies, in support of earlier thermal technologies scoping work for application to the Idaho National Engineering Laboratory Radioactive Waste Management Complex (RWMC) buried wastes. The cyclone furnace, molten salt processor, microwave melter, ausmelt (fuel fired lance) furnace, and molten metal processor technologies are evaluated. A system description and brief development history are provided. The state of development of each technology is assessed, relative to treatment of RWMC buried waste

  14. Treatment of petroleum-hydrocarbon contaminated soils using hydrogen peroxide oxidation catalyzed by waste basic oxygen furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Tsai, T.T. [Institute of Environmental Engineering, National Sun Yat-Sen University, Kaohsiung 804, Taiwan (China); Kao, C.M., E-mail: jkao@mail.nsysu.edu.tw [Institute of Environmental Engineering, National Sun Yat-Sen University, Kaohsiung 804, Taiwan (China)

    2009-10-15

    The contamination of subsurface soils with petroleum hydrocarbons is a widespread environmental problem. The objective of this study was to evaluate the potential of applying waste basic oxygen furnace slag (BOF slag) as the catalyst to enhance the Fenton-like oxidation to remediate fuel oil or diesel contaminated soils. The studied controlling factors that affect the removal efficiency of petroleum hydrocarbons included concentrations of H{sub 2}O{sub 2}, BOF slag dosages, types of petroleum hydrocarbons (e.g., fuel oil and diesel), and types of iron mineral. Experimental results indicate that oxidation of petroleum hydrocarbon via the Fenton-like process can be enhanced with the addition of BOF slag. Results from the X-ray powder diffraction analysis reveal that the major iron type of BOF slag/sandy loam system was iron mineral (e.g., {alpha}-Fe{sub 2}O{sub 3} and {alpha}-FeOOH). Approximately 76% and 96% of fuel oil and diesel removal were observed (initial total petroleum hydrocarbon (TPH) concentration = 10,000 mg kg{sup -1}), respectively, with the addition of 15% of H{sub 2}O{sub 2} and 100 g kg{sup -1} of BOF slag after 40 h of reaction. Because BOF slag contains extractable irons such as amorphous iron and soluble iron, it can act as an iron sink to supply iron continuously for Fenton-like oxidation. Results demonstrate that Fenton-like oxidation catalyzed by BOF slag is a potential method to be able to remediate petroleum-hydrocarbon contaminated soils efficiently and effectively.

  15. Radiation intensification of the reactor pressure vessels recovery by low temperature heat treatment (wet annealing)

    Science.gov (United States)

    Krasikov, E.

    2015-04-01

    As a main barrier against radioactivity outlet reactor pressure vessel (RPV) is a key component in terms of NPP safety. Therefore present-day demands in RPV reliability enhance have to be met by all possible actions for RPV in-service embrittlement mitigation. Annealing treatment is known to be the effective measure to restore the RPV metal properties deteriorated by neutron irradiation. There are two approaches to annealing. The first one is so-called «dry» high temperature (∼475°C) annealing. It allows obtaining practically complete recovery, but requires the removal of the reactor core and internals. External heat source (furnace) is required to carry out RPV heat treatment. The alternative approach is to anneal RPV at a maximum coolant temperature which can be obtained using the reactor core or primary circuit pumps while operating within the RPV design limits. This low temperature «wet» annealing, although it cannot be expected to produce complete recovery, is more attractive from the practical point of view especially in cases when the removal of the internals is impossible.

  16. Radiation intensification of the reactor pressure vessels recovery by low temperature heat treatment (wet annealing)

    International Nuclear Information System (INIS)

    Krasikov, E

    2015-01-01

    As a main barrier against radioactivity outlet reactor pressure vessel (RPV) is a key component in terms of NPP safety. Therefore present-day demands in RPV reliability enhance have to be met by all possible actions for RPV in-service embrittlement mitigation. Annealing treatment is known to be the effective measure to restore the RPV metal properties deteriorated by neutron irradiation.There are two approaches to annealing. The first one is so-called «dry» high temperature (∼475°C) annealing. It allows obtaining practically complete recovery, but requires the removal of the reactor core and internals. External heat source (furnace) is required to carry out RPV heat treatment.The alternative approach is to anneal RPV at a maximum coolant temperature which can be obtained using the reactor core or primary circuit pumps while operating within the RPV design limits. This low temperature «wet» annealing, although it cannot be expected to produce complete recovery, is more attractive from the practical point of view especially in cases when the removal of the internals is impossible. (paper)

  17. Analysis regarding steam generator furnace's incident heat, temperature and composition of combustion gases; Analisis de calor incidente, temperatura y composicion de gases de combustion en hornos de generadores de vapor

    Energy Technology Data Exchange (ETDEWEB)

    Diego Marin, Antonio [Instituto de Investigaciones Electricas, Cuernavaca, Morelos (Mexico)

    2006-07-01

    In order to obtain more precise evaluations of the combustion process in the furnace of a steam generator a suction pyrometer has been integrated to measure the temperature of the combustion gases; an ellipsoidal radiometer to measure the incident heat by thermal radiation in the water walls; a water cooled probe to determine the particle concentration, as well as a water cooled probe to determine the composition of the combustion gases present. This document clarifies the form of use of these instruments and their engineering specifications, simultaneously presenting an analysis that considers, unlike others, the internal conditions of the furnace to obtain a more precise evaluation of the efficiency that the combustion process presents and bases for the taking of preventive actions in specific zones of the furnace. Thus, the present work exhibits instruments and techniques of analysis to study the phenomena occurring within a steam generator. [Spanish] Con el fin de obtener evaluaciones mas precisas del proceso de combustion en el horno de un generador de vapor, se ha integrado un pirometro de succion para medir la temperatura de los gases de combustion; un radiometro elipsoidal para medir el calor incidente por radiacion termica en las paredes del agua; una sonda enfriada con agua para determinar la concentracion de particulas, asi como una sonda refrigerada con agua para determinar la composicion de los gases de combustion presentes. Este documento aclara la forma de uso de estos instrumentos y sus especificaciones tecnicas, a la vez que presenta un analisis que considera, a diferencia de otros, las condiciones internas del horno para obtener una evaluacion mas precisa sobre la eficiencia del proceso de combustion y bases para la toma de acciones preventivas en zonas especificas del horno. Asi, el presente trabajo exhibe instrumentos y tecnicas de analisis para estudiar los fenomenos que ocurren dentro de un generador de vapor.

  18. Fiscal 1999 survey report. Basic survey for promotion of joint implementations, etc. (Feasibility study of regenerative burner type heating furnaces for China's Shougang Corporation and Anshan Steel); 1999 nendo Chugoku shuto kotetsu Anshan kotetsu chikunetsu burner kanetsuro FS

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    Most of the steel heating furnaces now in operation in China are of the old type, consuming more than 40% more fuel than furnaces in general use for instance in Japan. In this survey, China's steel heating furnaces will be replaced by regenerative burners, developed in Japan recently and approaching practical application, for epoch-making enhancement of energy conservation and NOx reduction. Three plants are selected for study, which are the Shougang Corporation Plate Mill, the Qinhungdao Plate Mill, and the Anshan Steel Mill. Technical feasibility and economic profitability are studied for each of the projects for picking out projects that will link to CDM (clean development mechanism) in the future. In all the three mills, excellent energy conservation and economic profitability will result from technologically feasible introduction of regenerative burner heating furnaces. It is expected that their introduction will take place early enough. Full-scale diffusion of new furnaces will be dependent, however, on the progress of fuel gas cleaning study and China's assessment of the effects of energy conservation and environmental improvement. (NEDO)

  19. New Nomenclatures for Heat Treatments of Additively Manufactured Titanium Alloys

    Science.gov (United States)

    Baker, Andrew H.; Collins, Peter C.; Williams, James C.

    2017-07-01

    The heat-treatment designations and microstructure nomenclatures for many structural metallic alloys were established for traditional metals processing, such as casting, hot rolling or forging. These terms do not necessarily apply for additively manufactured (i.e., three-dimensionally printed or "3D printed") metallic structures. The heat-treatment terminology for titanium alloys generally implies the heat-treatment temperatures and their sequence relative to a thermomechanical processing step (e.g., forging, rolling). These designations include: β-processing, α + β-processing, β-annealing, duplex annealing and mill annealing. Owing to the absence of a thermomechanical processing step, these traditional designations can pose a problem when titanium alloys are first produced via additive manufacturing, and then heat-treated. This communication proposes new nomenclatures for heat treatments of additively manufactured titanium alloys, and uses the distinct microstructural features to provide a correlation between traditional nomenclature and the proposed nomenclature.

  20. Thermoluminescent determination of prehistoric heat treatment of chert artifacts

    International Nuclear Information System (INIS)

    Melcher, C.L.; Zimmerman, D.W.

    1977-01-01

    In recent years archeologists have become interested in the extent to which prehistoric peoples heat-treated chert prior to shaping it into tools. Thermoluminescent determination of the radiation dose accumulated by an artifact since it was formed or last heated provides a simple, reliable test for such heat treatment. This test can be applied to single artifacts without the need for raw source material for comparison. Results on 25 artifacts from four sites indicate that, for many chert sources, color and luster are not useful indicators of heat treatment by prehistoric peoples

  1. Increase of efficiency of plant materials heat treatment in tubular reactors

    Directory of Open Access Journals (Sweden)

    A. V. Golubkovich

    2016-01-01

    Full Text Available In agriculture products of pyrolysis of plant materials in the form of waste of the main production can be applied as a source of heat and electric power. Besides, their use prevents ecological pollution of the soil and the atmosphere. Pyrolysis plants can be used for work with tubular reactors anywhere. Due to them farmers can dry grain, using waste heat of diesel generators, heatgenerators, boiler plants and receiving thus gaseous products, liquid and firm fractions. A technology based on cyclic and continuous plant mass movement by a piston in a pipe from a loading site to a place of unloading of a firm phase consistently through cameras of drying, pyrolysis, condensation of gaseous products. Exhaust furnace gases with a temperature up to 600 degrees Celsius are given countercurrent material movement from a power equipment. The gaseous, liquid and firm products from the pyrolysis camera are used for heat and electric power generation. Calculation of parameters of subdrying and pyrolysis cameras is necessary for effective and steady operation of the tubular reactor. The authors determined the speed of raw materials movement, and also duration of drying and pyrolysis in working chambers. An analysis of a simplified mathematical model of process was confirmed with results of experiments. Models of heat treatment of wet plant materials in tubular reactors are worked out on a basis of equality of speeds of material movement in the reactor and distribution of a temperature front in material on radius. The authors defined estimated characteristic for determination of tubular reactor productivity and size of heat, required for drying and pyrolysis.

  2. 75 FR 41102 - Energy Conservation Program: Energy Conservation Standards for Furnace Fans: Reopening of Public...

    Science.gov (United States)

    2010-07-15

    ... Furnace Fans: Reopening of Public Comment Period AGENCY: Office of Energy Efficiency and Renewable Energy... work of residential heating and cooling systems (``furnace fans''). The comment period closed on July 6... information relevant to the furnace fan rulemaking will be accepted until July 27, 2010. ADDRESSES: Interested...

  3. Process for forming thin film, heat treatment process of thin film sheet, and heat treatment apparatus therefor

    International Nuclear Information System (INIS)

    Watanabe, S.

    1984-01-01

    The invention provides a process for forming a magnetic thin film on a base film, a heat treatment process of a thin film sheet consisting of the base film and the magnetic thin film, and an apparatus for performing heat treatment of the thin film sheet. Tension applied to the thin film sheet is substantially equal to that applied to the base film when the magnetic thin film is formed thereon. Then, the thin film sheet is treated with heat. The thin film sheet is heated with a given temperature gradient to a reactive temperature at which heat shrinkage occurs, while the tension is being applied thereto. Thereafter, the thin film sheet to which the tension is still applied is cooled with substantially the same temperature gradient as applied in heating. The heat treatment apparatus has a film driving unit including a supply reel, a take-up reel, a drive source and guide rollers; a heating unit including heating plates, heater blocks and a temperature controller for heating the sheet to the reactive temperature; and a heat insulating unit including a thermostat and another temperature controller for maintaining the sheet at the nonreactive temperature which is slightly lower than the reactive temperature

  4. A Study of Ballast Water Treatment Using Engine Waste Heat

    Science.gov (United States)

    Balaji, Rajoo; Yaakob, Omar; Koh, Kho King; Adnan, Faizul Amri bin; Ismail, Nasrudin bin; Ahmad, Badruzzaman bin; Ismail, Mohd Arif bin

    2018-05-01

    Heat treatment of ballast water using engine waste heat can be an advantageous option complementing any proven technology. A treatment system was envisaged based on the ballast system of an existing, operational crude carrier. It was found that the available waste heat could raise the temperatures by 25 °C and voyage time requirements were found to be considerable between 7 and 12 days to heat the high volumes of ballast water. Further, a heat recovery of 14-33% of input energies from exhaust gases was recorded while using a test rig arrangement representing a shipboard arrangement. With laboratory level tests at temperature ranges of around 55-75 °C, almost complete species mortalities for representative phytoplankton, zooplankton and bacteria were observed while the time for exposure varied from 15 to 60 s. Based on the heat availability analyses for harvesting heat from the engine exhaust gases(vessel and test rig), heat exchanger designs were developed and optimized using Lagrangian method applying Bell-Delaware approaches. Heat exchanger designs were developed to suit test rig engines also. Based on these designs, heat exchanger and other equipment were procured and erected. The species' mortalities were tested in this mini-scale arrangement resembling the shipboard arrangement. The mortalities realized were > 95% with heat from jacket fresh water and exhaust gases alone. The viability of the system was thus validated.

  5. Effect of heat treatment on the microstructures and mechanical properties of Al-5.5Zn-2.5Mg alloy

    Energy Technology Data Exchange (ETDEWEB)

    Acer, Emine [Erciyes University, Institute of Science, Department of Physics, Kayseri (Turkey); Çadırlı, Emin [Niğde University, Faculty of Arts and Sciences, Department of Physics, Niğde (Turkey); Erol, Harun [Erciyes University, Institute of Science, Department of Physics, Kayseri (Turkey); Karatekin University Faculty of Arts and Sciences, Department of Physics, Çankırı (Turkey); Kırındı, Talip [Kırıkkale University, Faculty of Education, Department of Elementary Education, Kırıkkale (Turkey); Gündüz, Mehmet, E-mail: gunduz@erciyes.edu.tr [Erciyes University, Faculty of Science, Department of Physics, Kayseri (Turkey)

    2016-04-26

    The Al-5.5 Zn-2.5 Mg (wt%) ternary alloy was prepared using a vacuum melting furnace and a casting furnace. Microstructural and mechanical properties of the alloy were investigated as-cast and under heat-treated conditions. To investigate the effect of heat treatment, numerous designed Al-5.5 Zn-2.5 Mg samples were homogenized under different conditions and then aged under different regimes. The effects of heat treatment on the microstructures were examined by OM, SEM, and TEM, and mechanical properties of the Al-Zn-Mg alloy were studied. A good combination of high microhardness and reasonable tensile strength were obtained by successive and suitable heat treatments. After aging for 24 h at 150°C, the peak microhardnes and tensile strength values were achieved as 157 MPa and 188.8 MPa, respectively. The microscopic fracture surfaces of the aged samples under different homogenization and aging conditions were observed using scanning electron microscopy. Fractographic analysis of the tensile fracture surfaces shows that the type of fracture changed significantly from ductile to more ductile depending on the aging regime.

  6. Effect of heat treatment on carbon steel pipe welds

    International Nuclear Information System (INIS)

    Mohamad Harun.

    1987-01-01

    The heat treatment to improve the altered properties of carbon steel pipe welds is described. Pipe critical components in oil, gasification and nuclear reactor plants require adequate room temperature toughness and high strength at both room and moderately elevated temperatures. Microstructure and microhardness across the welds were changed markedly by the welding process and heat treatment. The presentation of hardness fluctuation in the welds can produce premature failure. A number of heat treatments are suggested to improve the properties of the welds. (author) 8 figs., 5 refs

  7. Energy conservation in industrial furnaces with vertical radiation roofs of reinforced refractory concrete

    Energy Technology Data Exchange (ETDEWEB)

    Grafe, E

    1981-01-01

    The paper discusses static systems for furnaces of reinforced refractory concrete, the temperature field over the finned-plate cross section, the calculation of the reinforced refractory concrete, experimental application in a flat open-hearth pusher furnace, a pack heating furnace, and a sinker furnace. There are cantilever beam plates, frames, and drop ceiling elements particularly suited for efficient use of high-performance burners.

  8. Ultrasonic evaluation of heat treatment for stress relief in steel

    International Nuclear Information System (INIS)

    Bittencourt, Marcelo de S.Q.; Lamy, Carlos A.; Goncalves Filho, Orlando J.A.; Payao Filho, Joao da C.

    2000-01-01

    Residual stresses in materials arise due to the manufacturing processes. As a consequence, in the nuclear area some components must suffer a stress relief treatment according to strict criteria. Although these treatments are carefully carried on, concern with nuclear safety is constantly growing. This work proposes a nondestructive ultrasonic method to guarantee the efficiency of the heat treatment. It was used a short peened steel plate with tensile and compressive stresses which was submitted to a stress relief treatment. The results show that the proposed ultrasonic method could be used to confirm the efficiency of the stress relief heat treatment. (author)

  9. Biomass furnace: projection and construction

    Energy Technology Data Exchange (ETDEWEB)

    Melo, Fernanda Augusta de Oliveira; Silva, Juarez Sousa e; Silva, Denise de Freitas; Sampaio, Cristiane Pires; Nascimento Junior, Jose Henrique do [Universidade Federal de Vicosa (DEA/UFV), MG (Brazil). Dept. de Engenharia Agricola

    2008-07-01

    Of all the ways to convert biomass into thermal energy, direct combustion is the oldest. The thermal-chemical technologies of biomass conversion such as pyrolysis and gasification, are currently not the most important alternatives; combustion is responsible for 97% of the bio-energy produced in the world (Demirbas, 2003). For this work, a small furnace was designed and constructed to use biomass as its main source of fuel, and the combustion chamber was coupled with a helical transporter which linked to the secondary fuel reservoir to continually feed the combustion chamber with fine particles of agro-industrial residues. The design of the stove proved to be technically viable beginning with the balance of mass and energy for the air heating system. The proposed heat generator was easily constructed as it made use of simple and easily acquired materials, demanding no specialized labor. (author)

  10. Analysis Of Post-Wet-Chemistry Heat Treatment Effects On Nb SRF Surface Resistance

    International Nuclear Information System (INIS)

    Dhakal, Pashupati; Ciovati, Gianluigi; Kneisel, Peter K.; Myneni, Ganapati Rao

    2014-01-01

    Most of the current research in superconducting radio frequency (SRF) cavities is focused on ways to reduce the construction and operating cost of SRF-based accelerators as well as on the development of new or improved cavity processing techniques. The increase in quality factors is the result of the reduction of the surface resistance of the materials. A recent test on a 1.5 GHz single cell cavity made from ingot niobium of medium purity and heat treated at 1400 °C in a ultra-high vacuum induction furnace resulted in a residual resistance of ∼ 1nΩ and a quality factor at 2.0 K increasing with field up to ∼ 5A-10 10 at a peak magnetic field of 90 mT. In this contribution, we present some results on the investigation of the origin of the extended Q 0 -increase, obtained by multiple HF rinses, oxypolishing and heat treatment of A ''all NbA'' cavities

  11. Technical support document: Energy efficiency standards for consumer products: Room air conditioners, water heaters, direct heating equipment, mobile home furnaces, kitchen ranges and ovens, pool heaters, fluorescent lamp ballasts and television sets. Volume 1, Methodology

    Energy Technology Data Exchange (ETDEWEB)

    1993-11-01

    The Energy Policy and Conservation Act (P.L. 94-163), as amended, establishes energy conservation standards for 12 of the 13 types of consumer products specifically covered by the Act. The legislation requires the Department of Energy (DOE) to consider new or amended standards for these and other types of products at specified times. DOE is currently considering amending standards for seven types of products: water heaters, direct heating equipment, mobile home furnaces, pool heaters, room air conditioners, kitchen ranges and ovens (including microwave ovens), and fluorescent light ballasts and is considering establishing standards for television sets. This Technical Support Document presents the methodology, data, and results from the analysis of the energy and economic impacts of the proposed standards. This volume presents a general description of the analytic approach, including the structure of the major models.

  12. Electric melting furnace for waste solidification

    International Nuclear Information System (INIS)

    Masaki, Toshio.

    1990-01-01

    To avoid electric troubles or reduction of waste processing performance even when platinum group elements are contained in wastes to be applied with glass solidification. For this purpose, a side electrode is disposed to the side wall of a melting vessel and a central electrode serving as a counter electrode is disposed about at the center inside the melting vessel. With such a constitution, if conductive materials are deposited at the bottom of the furnace or the bottom of the melting vessel, heating currents flow selectively between the side electrode and the central electrode. Accordingly, no electric currents flow through the conductive deposits thereby enabling to prevent abnormal heating in the bottom of the furnace. Further, heat generated by electric supply between the side electrode and the central electrode is supplied efficiently to raw material on the surface of the molten glass liquid to improve the processing performance. Further, disposition of the bottom electrode at the bottom of the furnace enables current supply between the central electrode and the bottom electrode to facilitate the temperature control for the molten glass in the furnace than in the conventional structure. (I.S.)

  13. Online Adaptive Hyperthermia Treatment Planning During Locoregional Heating to Suppress Treatment-Limiting Hot Spots

    NARCIS (Netherlands)

    Kok, H. Petra; Korshuize-van Straten, Linda; Bakker, Akke; de Kroon-Oldenhof, Rianne; Geijsen, Elisabeth D.; Stalpers, Lukas J. A.; Crezee, Johannes

    2017-01-01

    Adequate tumor temperatures during hyperthermia are essential for good clinical response, but excessive heating of normal tissue should be avoided. This makes locoregional heating using phased array systems technically challenging. Online application of hyperthermia treatment planning could help to

  14. Effect of Heat Treatment Process on Mechanical Properties and Microstructure of a 9% Ni Steel for Large LNG Storage Tanks

    Science.gov (United States)

    Zhang, J. M.; Li, H.; Yang, F.; Chi, Q.; Ji, L. K.; Feng, Y. R.

    2013-12-01

    In this paper, two different heat treatment processes of a 9% Ni steel for large liquefied natural gas storage tanks were performed in an industrial heating furnace. The former was a special heat treatment process consisting of quenching and intercritical quenching and tempering (Q-IQ-T). The latter was a heat treatment process only consisting of quenching and tempering. Mechanical properties were measured by tensile testing and charpy impact testing, and the microstructure was analyzed by optical microscopy, transmission electron microscopy, and x-ray diffraction. The results showed that outstanding mechanical properties were obtained from the Q-IQ-T process in comparison with the Q-T process, and a cryogenic toughness with charpy impact energy value of 201 J was achieved at 77 K. Microstructure analysis revealed that samples of the Q-IQ-T process had about 9.8% of austenite in needle-like martensite, while samples of the Q-T process only had about 0.9% of austenite retained in tempered martensite.

  15. Operation Indicators of the Rotating-Hearth Furnace in Restrictive Manufacturing Conditions

    Directory of Open Access Journals (Sweden)

    Črnko, J.

    2007-01-01

    Full Text Available The heating operation of the rotating-hearth furnace involving semi-finished steel products was analysed, and specific heat consumption was determined as a function of furnace productivity. The aim was to find out how a change in productivity, which is not accompanied by a modification of the thermal regime, can affect the heating quality and surface oxidation of products.

  16. Energy Balance in DC Arc Plasma Melting Furnace

    International Nuclear Information System (INIS)

    Zhao Peng; Meng Yuedong; Yu Xinyao; Chen Longwei; Jiang Yiman; Nie Guohua; Chen Mingzhou

    2009-01-01

    In order to treat hazardous municipal solid waste incinerator's (MSWI) fly ash, a new DC arc plasma furnace was developed. Taking an arc of 100 V/1000 A DC as an example, the heat transfer characteristics of the DC arc plasma, ablation of electrodes, heat properties of the fly ash during melting, heat transfer characteristics of the flue gas, and heat loss of the furnace were analyzed based on the energy conservation law, so as to achieve the total heat information and energy balance during plasma processing, and to provide a theoretical basis for an optimized design of the structure and to improve energy efficiency. (plasma technology)

  17. Fiscal 1997 report on the results of the research on the development of high-performance industrial furnaces. Volume 2; 1997 nendo seika hokokusho (koseino kogyoro no kaihatsu ni kansuru kenkyu seika hokokusto)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-03-01

    A R and D was conducted for the purpose of developing remarkable energy conservation/CO2 reduction technologies. In fiscal 1997, the five working groups about the following were formed to have animated discussions: the basic research, heating furnace, heat treatment furnace, melting furnace, and tubular heating furnace. The research subjects are the pursuit/deepening of the base study on flame structures in high temperature air combustion, critical heat recovery of the system in high temperature air combustion, examination of the basic common technology on the ultimate optimization of the material heat transfer, construction of general-purpose experimental database, setting-up of design standards for general-purpose high-performance industrial furnaces, presentation of examples of the actual trial design based on the design standards and feasibility study of the practical application, preparatory support of the field test project on high-performance industrial furnaces for commercialization/diffusion/spread, etc. Further, how to arrange the developmental results was studied to make the results of the project useful for study of the prompt commercialization. 442 refs., 1444 figs., 311 tabs

  18. Fiscal 1997 report on the results of the research on the development of high-performance industrial furnaces. Volume 3; 1997 nendo seika hokokusho (koseino kogyoro no kaihatsu ni kansuru kenkyu seika hokokusto)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-03-01

    A R and D was conducted for the purpose of developing remarkable energy conservation/CO2 reduction technologies. In fiscal 1997, the five working groups about the following were formed to have animated discussions: the basic research, heating furnace, heat treatment furnace, melting furnace, and tubular heating furnace. The research subjects are the pursuit/deepening of the base study on flame structures in high temperature air combustion, critical heat recovery of the system in high temperature air combustion, examination of the basic common technology on the ultimate optimization of the material heat transfer, construction of general-purpose experimental database, setting-up of design standards for general-purpose high-performance industrial furnaces, presentation of examples of the actual trial design based on the design standards and feasibility study of the practical application, preparatory support of the field test project on high-performance industrial furnaces for commercialization/diffusion/spread, etc. Further, how to arrange the developmental results was studied to make the results of the project useful for study of the prompt commercialization. 442 refs., 1444 figs., 311 tabs.

  19. Heat Transfer Analysis of Localized Heat-Treatment for Grade 91 Steel

    Science.gov (United States)

    Walker, Jacob D.

    Many of the projects utilizing Grade 91 steel are large in scale, therefore it is necessary to assemble on site. The assembly of the major pieces requires welding in the assembly; this drastically changes the superior mechanical properties of Grade 91 steel that it was specifically developed for. Therefore, because of the adverse effects of welding on the mechanical properties of Grade 91, it is necessary to do a localized post weld heat treatment. As with most metallic materials grade 91 steel requires a very specific heat treatment process. This process includes a specific temperature and duration at that temperature to achieve the heat treatment desired. Extensive research has been done to determine the proper temperatures and duration to provide the proper microstructure for the superior mechanical properties that are inherent to Grade 91 steel. The welded sections are typically large structures that require local heat treatments and cannot be placed in an oven. The locations of these structures vary from indoors in a controlled environment to outdoors with unpredictable environments. These environments can be controlled somewhat, however in large part the surrounding conditions are unchangeable. Therefore, there is a need to develop methods to accurately apply the surrounding conditions and geometries to a theoretical model in order to provide the proper requirements for the local heat treatment procedure. Within this requirement is the requirement to define unknowns used in the heat transfer equations so that accurate models can be produced and accurate results predicted. This study investigates experimentally and numerically the heat transfer and temperature fields of Grade 91 piping in a local heat treatment. The objective of this thesis research is to determine all of the needed heat transfer coefficients. The appropriate heat transfer coefficients are determined through the inverse heat conduction method utilizing a ceramic heat blanket. This will be done

  20. Examination of heat treatments at preservation of grape must

    Directory of Open Access Journals (Sweden)

    Péter Korzenszky

    2014-02-01

    Full Text Available Heat treatment is a well-known process in food preservation. It is made to avoid and to slow down food deterioration. The process was developed by Louise Pasteur French scientist to avoid late among others wine further fermentation. The different heat treatments influence the shelf life in food production. In our article we present the process of grape must fermentation, as grape must is the base material of wine production. The treatment of harvested fresh grape juice has a big influence on end product quality. It is our experiments we examined the same grape must with four different methods in closed and in open spaces to determine CO2 concentration change. There are four different methods for treatment of grape juice: boiling, microwave treatment, treatment by water bath thermostat and a control without treatment. As a result of the comparison it can be stated that the heat treatment delays the start of fermentation, thereby increasing shelf life of grape must. However, no significant differences were found between two fermentation of heat-treated grape must by the microwave and water-bath thermostat. The different heat treatment of grape must base materials was done at the laboratory in Faculty of Mechanical Engineering of Szent István University. The origin of the table grapes used for the examination was Gödöllő-hillside. Normal 0 21 false false false HU X-NONE X-NONE

  1. Estimation of slagging in furnaces; Kuonaavuuden ennustaminen kivihiilen poelypoltossa

    Energy Technology Data Exchange (ETDEWEB)

    Jacobson, T; Jaeaeskelaeinen, K; Oeini, J; Koskiahde, A; Jokiniemi, J; Pyykkoenen, J [Imatran Voima Oy, Vantaa (Finland)

    1997-10-01

    Understanding and estimation of slagging in furnaces is essential in the design of new power plants with high steam values or in modifications like low-NO{sub x} retrofits in existing furnaces. Major slagging yields poor efficiency, difficult operation and high maintenance costs of the plant. The aim of the project is to develop a computational model for slagging in pulverized coal combustion. The model is based on Computer Controlled Scanning Electron Microscopy (CCSEM) analysis of mineral composition of the coal and physical models for behaviour of minerals inside a furnace. The analyzed mineral particles are classified to five composition classes and distributed to calculational coal particles if internal minerals of coal. The calculational coal particles and the external minerals are traced in the furnace to find out the behaviour of minerals inside the furnace. If the particle tracing indicates that the particle hits the heat transfer surface of the furnace the viscosity of the particle is determined to see if particle is sticky. The model will be implemented to 3D computational fluid dynamics based furnace simulation environment Ardemus which predicts the fluid dynamics, heat transfer and combustion in a furnace. (orig.)

  2. Influence of Heat Treatments on Carotenoid Content of Cherry Tomatoes

    OpenAIRE

    D'Evoli, Laura; Lombardi-Boccia, Ginevra; Lucarini, Massimo

    2013-01-01

    Tomatoes and tomato products are rich sources of carotenoids—principally lycopene, followed by β-carotene and lutein. The aim of this work was to study the effect of heat treatment on carotenoid content in cherry tomatoes. Raw and canned products were sampled and analysed; furthermore whole, skin and pulp fractions of cherry tomatoes were analysed when raw and home-processed, in order to better understand heat treatment effects. Lycopene content in canned tomatoes was two-fold higher than in ...

  3. Improved process for the treatment of bituminous materials. [two heat treatments

    Energy Technology Data Exchange (ETDEWEB)

    1947-04-30

    A continuous process for recovering valuable hydrocarbon oils from solid minerals adapted to produce such oils upon application of heat, consists of reducing the raw minerals to a powder, suspending the powdered minerals in a gaseous medium and subjecting the suspension thus formed to heat treatment in a primary reaction zone, followed by heat treatment in a secondary reaction zone separate from the primary reaction zone. The temperature during the second of said treatments being substantially higher than that of the first.

  4. Heat treatment of cathodic arc deposited amorphous hard carbon films

    Energy Technology Data Exchange (ETDEWEB)

    Anders, S.; Ager, J.W. III; Brown, I.G. [and others

    1997-02-01

    Amorphous hard carbon films of varying sp{sup 2}/sp{sup 3} fractions have been deposited on Si using filtered cathodic are deposition with pulsed biasing. The films were heat treated in air up to 550 C. Raman investigation and nanoindentation were performed to study the modification of the films caused by the heat treatment. It was found that films containing a high sp{sup 3} fraction sustain their hardness for temperatures at least up to 400 C, their structure for temperatures up to 500 C, and show a low thickness loss during heat treatment. Films containing at low sp{sup 3} fraction graphitize during the heat treatment, show changes in structure and hardness, and a considerable thickness loss.

  5. Effect of heat-treatment on elevated temperature fatigue-crack growth behavior of two heats of Alloy 718

    International Nuclear Information System (INIS)

    Mills, W.J.; James, L.A.

    1978-05-01

    The room temperature and elevated temperature fatigue-crack growth behavior of two heats of Alloy 718 was characterized within a linear-elastic fracture mechanics framework. Two different heat-treatments were used: the ''conventional'' (ASTM A637) treatment, and a ''modified'' heat-treatment designed to improve the toughness of Alloy 718 base metal and weldments. Heat-to-heat variations in the fatigue-crack propagation behavior were observed in the conventionally-treated material. On the other hand, no heat-to-heat variations were observed in the modified condition. Furthermore, both heats of Alloy 718 exhibited superior fatigue-crack growth resistance when given the modified heat-treatment. Electron fractographic examination of Alloy 718 fatigue fracture surfaces revealed that the operative crack growth mechanisms were dependent on heat-treatment, temperature, and ΔK level

  6. Effect of heat moisture treatment and annealing on physicochemical ...

    African Journals Online (AJOL)

    Red sorghum starch was physically modified by annealing and heat moisture treatment. The swelling power and solubility increased with increasing temperature range (60-90°), while annealing and heatmoisture treatment decreased swelling power and solubility of starch. Solubility and swelling were pH dependent with ...

  7. Statistical analysis of thermal efficiency in industrial furnaces in Japan and determination of CO2 reduction amount realized by improving the efficiency; Nippon no kogyoro ni okeru netsukoritsu no tokeiteki kaiseki to sono kaizen ni yoru CO2 sakugenryo no suitei

    Energy Technology Data Exchange (ETDEWEB)

    Iwabayashi, T.; Matsuhashi, T.; Ishitani, H. [The University of Tokyo, Tokyo (Japan). Faculty of Engineering; Tanabe, K. [The Energy Conservation Center Japan, Tokyo (Japan); Tanaka, R. [The Japan Industrial Furnace Manufacturers Association, Tokyo (Japan); Takashima, T.

    1997-01-30

    Analyses and evaluations were given on heating furnaces and heat treatment furnaces used in the Japanese steel and iron industry to calculate amounts of energy and CO2 that could be reduced by introducing a new furnace. The analyses have derived factors affecting thermal efficiency of the heating furnaces by using regression analysis. Discussions were given on a high-temperature air combustion system and a stored heat combustion system as new furnace technologies. As a result, it was disclosed that the current fuel consumption could be reduced to about 40% to 80% only by performing air pre-heating ideally and suppressing heat loss from furnace walls. This concept is sufficiently payable in terms of economy. It was also revealed that fuel consumption could be reduced to about 12% to 36% and CO2 discharge could be reduced in proportion with reduction in the fuel consumption, if ideal preheating can be carried out on materials to be heated. Furthermore, a result was obtained that the present thermal efficiency of 26.86% in nonferrous industries such as for copper and aluminum could be increased up to 53.37%. 10 refs., 19 figs., 1 tab.

  8. Combined biological treatment of sinter plant waste water, blast furnace gas scrubber water polluted groundwater and coke plant effluent

    Energy Technology Data Exchange (ETDEWEB)

    Antoine van Hoorn [Corus Staal, IJmuiden (Netherlands)

    2006-07-01

    Waste water from the Corus coke plant in IJmuiden had been handled by the activated sludge process since start-up in 1972 but in the eighties it was clear that although this removed most phenols, the rest of the COD and thiocyanate must also be removed before discharge. The paper describes the original water treatment process and the higher pressure gas scrubber system for removal of SO{sub 2}, heavy metals and other harmful components. It goes on to describe development of a combined biological treatment system, the heart of which is the so-called Bio 2000. The performance of this new plant is discussed. COD concentrations are very constant but Total Kjeldahl Nitrogen (TKN) concentrations fluctuate. COD, TKN and heavy metals are in compliance but cyanide and suspended solids are not always so. A method of overcoming this is being sought. This paper was presented at a COMA meeting in March 2005 held in Scunthorpe, UK. 10 figs., 2 tabs.

  9. The innovative plasma tilting furnace for treatment of radioactive and problematic chemical waste. From paper to reality

    International Nuclear Information System (INIS)

    Deckers, Jan; Gonzalez, Alicia; Cano, David

    2014-01-01

    The operation and maintenance of nuclear power plants, the nuclear fuel cycle in general, research laboratories and pharmaceutical, medical and industrial facilities generate large amounts of low-level radioactive wastes which, along with the historical radioactive wastes from past nuclear activities, needs to be treated to minimise the volume to be disposed of. Plasma technology offers a very effective way of treating this waste with a high volume reduction factor (VRF), free from organics, liquids and moisture, and meets without doubt the acceptance criteria for safe storage and disposal. By means of a plasma beam of approximately 5000 deg. C, the inorganic materials are melted into a glassy slag, containing the radioactive isotopes while the organic material is gasified and afterwards oxidized in an afterburner and purified in an off-gas cleaning system. This paper describes the principles of plasma, the different waste feed systems, off gas treatment, operational experience and future plasma plants. In particular a new full-scale plasma facility for the treatment of radioactive waste at the Kozloduy Nuclear Power Plant in Bulgaria is described. This facility is designed and now under construction by the Joint Venture Iberdrola Ingenieria y Construccion and Belgoprocess. (authors)

  10. High field Q slope and the baking effect: Review of recent experimental results and new data on Nb heat treatments

    Directory of Open Access Journals (Sweden)

    G. Ciovati

    2010-02-01

    Full Text Available The performance of superconducting radio-frequency (SRF cavities made of bulk Nb at high fields (peak surface magnetic field greater than about 90 mT is characterized by exponentially increasing rf losses (high-field Q slope, in the absence of field emission, which are often mitigated by low-temperature (100–140°C, 12–48 h baking. In this contribution, recent experimental results and phenomenological models to explain this effect will be briefly reviewed. New experimental results on the high-field Q slope will be presented for cavities that had been heat treated in a vacuum furnace at high temperature without subsequent chemical etching. These studies are aimed at understanding the role of hydrogen on the high-field Q slope and at the passivation of the Nb surface during heat treatment. Improvement of the cavity performances, particularly of the cavities’ quality factor, have been obtained following the high-temperature heat treatments, while secondary ion mass spectroscopy surface analysis measurements on Nb samples treated with the cavities revealed significantly lower hydrogen concentration than for samples that followed standard cavity treatments.

  11. Effect of heat treatment on the microstructure of Co-Cr-W alloy fabricated by laser additive manufacturing

    Science.gov (United States)

    Ren, Bo; Chen, Changjun; Zhang, Min

    2018-04-01

    Stellite 6 cobalt-based alloy powder was used to produce Co-Cr-W alloy using laser additive manufacturing technology, and then different heat treatment strategies were carried out on the deposited sample. The characteristics of microstructure under different heat treatment conditions were investigated using scanning electron microscopy with energy dispersive spectroscopy, transmission electron microscope, and x-ray diffraction. The results show that the as-deposited sample has few cracks or pores, and the microstructure is typical dendritic structure, and lamellar eutectic carbides are rich in Cr in interdendritic. The matrix mainly consists of γ phases and a few ɛ phases. Some γ phases transform into ɛ phases after 900°C/6 h aging treatment and lamellar eutectic carbides transform into blocky carbides presenting as a network, most of the carbides are rich in Cr and a few are rich in W. When heat treated at 1200°C/1 h followed by water cooling and then treated at 900°C/6 h followed by furnace cooling, it can be found that some γ phases transform into ɛ phases. The carbides transform into elliptical M23C6 carbides that are rich in Cr with the size of 1 to 3 μm and a part of W-rich carbides.

  12. Steam generators and furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Swoboda, E

    1978-04-01

    The documents published in 1977 in the field of steam generators for conventional thermal power plants are classified according to the following subjects: power industry and number of power plants, planning and operation, design and construction, furnaces, environmental effects, dirt accumulation and corrosion, conservation and scouring, control and automation, fundamental research, and materials.

  13. The influence of the space between the billets on the productivity of a continuous walking-beam furnace

    Energy Technology Data Exchange (ETDEWEB)

    Jaklic, A. [Institute of Metals and Technology, Ljubljana (Slovenia); Kolenko, T. [University of Ljubljana (Slovenia). Faculty of Natural Science and Technology; Zupancic, B. [University of Ljubljana (Slovenia). Faculty of Electrical Engineering

    2005-04-01

    This paper presents a study of the influence of the space between billets on the productivity of a continuous walking-beam furnace. The study was performed using a simulation model of a billet-reheating process for three different billet dimensions. The simulation model considered the exact geometry of the furnace enclosure, including the geometry of the billets inside the furnace. A view-factor matrix of the furnace enclosure was determined using the Monte Carlo method. The heat exchange between the furnace gas, the furnace wall and the billet's surface was calculated using a three-temperature model. The temperature of the furnace floor was determined using a heat-balance equation, and the heat conduction in the billets was calculated using the 3D finite-difference method. The model was validated using measurements from trailing thermocouples positioned in the test billet during the reheating process in the furnace. (author)

  14. Similarity of Ferrosilicon Submerged Arc Furnaces With Different Geometrical Parameters

    Directory of Open Access Journals (Sweden)

    Machulec B.

    2017-12-01

    Full Text Available In order to determine reasons of unsatisfactory production output regarding one of the 12 MVA furnaces, a comparative analysis with a furnace of higher power that showed a markedly better production output was performed. For comparison of ferrosilicon furnaces with different geometrical parameters and transformer powers, the theory of physical similarity was applied. Geometrical, electrical and thermal parameters of the reaction zones are included in the comparative analysis. For furnaces with different geometrical parameters, it is important to ensure the same temperature conditions of the reaction zones. Due to diverse mechanisms of heat generation, different criteria for determination of thermal and electrical similarity for the upper and lower reaction zones were assumed contrary to other publications. The parameter c3 (Westly was assumed the similarity criterion for the upper furnace zones where heat is generated as a result of resistive heating while the parameter J1 (Jaccard was assumed the similarity criterion for the lower furnace zones where heat is generated due to arc radiation.

  15. FY 1999 report on the results of the R and D on high performance industrial furnace, etc.; 1999 nendo koseino kogyoro no kaihatsu ni kansuru kenkyu seika hokokusho. Koseino kogyoro nado ni kansuru kenkyu kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    In the development of high performance industrial furnace, initial targets were achieved such as energy saving of 30%, downsizing of 20%, and a remarkable NOx reduction. To verify the achievement, the test field project is being worked on by NEDO. In FY 1998, 23 heating furnaces, 29 heat treat furnaces and 6 melting furnaces were under the project at energy saving effect of 52,000 kl converted to crude oil. In FY 1999, 18 heating furnaces, 26 heat treat furnaces and 7 melting furnaces are now under the project at energy saving effect of 57,000 kl. The project was awarded 'The 9th Nikkei Global Environmental Technology Prize.' The themes for the R and D are as follows: high efficiency exhaust heat utilization system, self-completion type high temperature/high radiation heating technology, technology to make heat transfer in steel heating suitable under non-stationary state, high efficiency heat transfer technology, technology to optimize the shape of heating furnace, high performance atmosphere heat treat furnace, high efficiency heat transfer technology by high temperature jet flame heating, technology of high efficiency aluminum melting furnace, technology to improve soaking degree in steel heating, high performance tubular heating furnace in oil refining, optimum combustion control technology of regenerative burner furnace, and laser measuring method inside industrial furnace. (NEDO)

  16. Irradiation in combination of heat treatment of mango puree

    International Nuclear Information System (INIS)

    Noomhorm, A.; Apintanapong, M.

    1996-01-01

    The effect of irradiation with heat combination treatment on the shelf life and quality of mango puree was studied. Thermal inactivation of polyphenol oxidase enzyme at 80 degree C and 15 min. was used as a measure of adequacy of pre-heat treatment. Irradiation of mango puree after heat treatment at dosage of 0, 2, 4, 6 and 8 kGy showed no change in mc, pH, acidity, and TSS but during storage, growth of microorganisms brought changes in these values. Irradiation in combination with low temperature (5 degree C) reduced discoloration and darkening rate during storage. Irradiation dose from 0 to 8 kGy resulted in log linear reductions in microorganism levels but at 6 and 8 kGy, there was no growth of microorganisms. Products irradiated at 8 kGy showed no microorganism growth at both temperatures

  17. Glass Furnace Project, October 1982-March 1983

    International Nuclear Information System (INIS)

    Armstrong, K.M.; Klingler, L.M.

    1983-01-01

    In the Glass Furnace Project currently under way at Mound, a treatment technology for low-level radioactive waste is being evaluated that will combine volume reduction and immobilization in one step. Initial work focused on demonstrating the ability of the furnace to efficiently incinerate nonradioactive, simulated power-plant waste and on determining the adequacy of immobilization in a soda-lime silica matrix. Further evaluation of the system will involve a demonstration of the combustion and containment of radioactive waste. In preparation for this next phase of the program, preliminary investigation and design work were conducted during the past six months. 5 figures, 1 table

  18. Effect of high temperature heat treatments on the quality factor of a large-grain superconducting radio-frequency niobium cavity

    Directory of Open Access Journals (Sweden)

    P. Dhakal

    2013-04-01

    Full Text Available Large-grain Nb has become a viable alternative to fine-grain Nb for the fabrication of superconducting radio-frequency cavities. In this contribution we report the results from a heat treatment study of a large-grain 1.5 GHz single-cell cavity made of “medium purity” Nb. The baseline surface preparation prior to heat treatment consisted of standard buffered chemical polishing. The heat treatment in the range 800–1400°C was done in a newly designed vacuum induction furnace. Q_{0} values of the order of 2×10^{10} at 2.0 K and peak surface magnetic field (B_{p} of 90 mT were achieved reproducibly. A Q_{0} value of (5±1×10^{10} at 2.0 K and B_{p}=90  mT was obtained after heat treatment at 1400°C. This is the highest value ever reported at this temperature, frequency, and field. Samples heat treated with the cavity at 1400°C were analyzed by secondary ion mass spectrometry, x-ray photoelectron spectroscopy, energy dispersive x ray, point-contact tunneling, and x-ray diffraction, and revealed a complex surface composition which includes titanium oxide, increased carbon, and nitrogen content but reduced hydrogen concentration compared to a non-heat-treated sample.

  19. Effect of high temperature heat treatments on the quality factor of a large-grain superconducting radio-frequency niobium cavity

    Science.gov (United States)

    Dhakal, P.; Ciovati, G.; Myneni, G. R.; Gray, K. E.; Groll, N.; Maheshwari, P.; McRae, D. M.; Pike, R.; Proslier, T.; Stevie, F.; Walsh, R. P.; Yang, Q.; Zasadzinzki, J.

    2013-04-01

    Large-grain Nb has become a viable alternative to fine-grain Nb for the fabrication of superconducting radio-frequency cavities. In this contribution we report the results from a heat treatment study of a large-grain 1.5 GHz single-cell cavity made of “medium purity” Nb. The baseline surface preparation prior to heat treatment consisted of standard buffered chemical polishing. The heat treatment in the range 800-1400°C was done in a newly designed vacuum induction furnace. Q0 values of the order of 2×1010 at 2.0 K and peak surface magnetic field (Bp) of 90 mT were achieved reproducibly. A Q0 value of (5±1)×1010 at 2.0 K and Bp=90mT was obtained after heat treatment at 1400°C. This is the highest value ever reported at this temperature, frequency, and field. Samples heat treated with the cavity at 1400°C were analyzed by secondary ion mass spectrometry, x-ray photoelectron spectroscopy, energy dispersive x ray, point-contact tunneling, and x-ray diffraction, and revealed a complex surface composition which includes titanium oxide, increased carbon, and nitrogen content but reduced hydrogen concentration compared to a non-heat-treated sample.

  20. Effect of high temperature heat treatments on the quality factor of a large-grain superconducting radio-frequency niobium cavity

    Energy Technology Data Exchange (ETDEWEB)

    Dhakal, P.; Ciovati, G.; Myneni, G. R.; Gray, K. E.; Groll, N.; Maheshwari, P.; McRae, D. M.; Pike, R.; Proslier, T.; Stevie, F.; Walsh, R. P.; Yang, Q.; Zasadzinzki, J.

    2013-04-01

    Large-grain Nb has become a viable alternative to fine-grain Nb for the fabrication of superconducting radio-frequency cavities. In this contribution we report the results from a heat treatment study of a large-grain 1.5 GHz single-cell cavity made of “medium purity” Nb. The baseline surface preparation prior to heat treatment consisted of standard buffered chemical polishing. The heat treatment in the range 800–1400°C was done in a newly designed vacuum induction furnace. Q{sub 0} values of the order of 2×10{sup 10} at 2.0 K and peak surface magnetic field (B{sub p}) of 90 mT were achieved reproducibly. A Q{sub 0} value of (5±1)×10{sup 10} at 2.0 K and B{sub p}=90mT was obtained after heat treatment at 1400°C. This is the highest value ever reported at this temperature, frequency, and field. Samples heat treated with the cavity at 1400°C were analyzed by secondary ion mass spectrometry, x-ray photoelectron spectroscopy, energy dispersive x ray, point-contact tunneling, and x-ray diffraction, and revealed a complex surface composition which includes titanium oxide, increased carbon, and nitrogen content but reduced hydrogen concentration compared to a non-heat-treated sample.

  1. Effect of Zr addition on phase constitution and heat treatment behavior of Ti-25mass%Nb alloys

    International Nuclear Information System (INIS)

    Ikeda, M.; Mori, M.; Hirasawa, T.; Toyoshima, K.

    2005-01-01

    In an attempt to optimize the shape recovery temperature, the effect of Zr addition on phase constitution and heat treatment behavior is investigated by electrical resistivity and Vickers hardness (HV) measurements, X-ray diffractometry (XRD) and shape recovery tests. Ti-25mass%Nb-0, 2, 7 and 12mass%Zr alloys (abbreviated as 0Zr, 2Zr, 7Zr and 12Zr, respectively) were prepared using an arc-furnace. Specimens were solution-treated at 1273 K for 3.6 ks and then quenched by iced water (STQ). STQed specimens were isochronally heat-treated. In 0Zr and 2Zr, only the orthorhombic martensite phase α '' was identified by XRD, while the two-phase alloys α '' and β were identified in 7Zr and 12Zr. In 7Zr, resistivity at liquid nitrogen and room temperature (ρ LN and ρ RT , respectively) and resistivity ratio (ρ LN /ρ RT ) drastically increased at 523 K because of the reverse-transformation of α '' into β phase. Thereafter, resistivity and resistivity ratio decreased with increasing heat treatment temperature due to isothermal ω precipitation. Starting temperature of shape recovery is 623 K in 7Zr and 523 K in 12Zr. In 7Zr, shape recovery ratio is about 80% at 723 K, which is the maximum obtained in this study. (orig.)

  2. Using geothermal energy to heat a portion of a formation for an in situ heat treatment process

    Science.gov (United States)

    Pieterson, Roelof; Boyles, Joseph Michael; Diebold, Peter Ulrich

    2010-06-08

    Methods of using geothermal energy to treat subsurface formations are described herein. Methods for using geothermal energy to treat a subsurface treatment area containing or proximate to hydrocarbons may include producing geothermally heated fluid from at least one subsurface region. Heat from at least a portion of the geothermally heated fluid may be transferred to the subsurface treatment area to heat the subsurface treatment area. At least some hydrocarbon fluids may be produced from the formation.

  3. Desensitization of stainless steels by laser surface heat-treatment

    Energy Technology Data Exchange (ETDEWEB)

    Nakao, Yoshikuni; Nishimoto, Kazutoshi

    1987-11-01

    Laser heating was applied for the desensitization heat-treatment of the surface layer in the sensitized HAZ of Type 304 stainless steel. The degree of sensitization was examined by EPR technique and the 10 % oxalic acid electrolytic etch test. The CO/sub 2/ laser with maximum power of 1.5 kW was used for heat-treatment. Time-Temperature-Desensitization diagram (TTDS diagram) for sensitized Type 304 stainless steels were developed by calculation assuming the chromium diffusion control for desensitization which might occur when the chromium depleted zone was healed up due to dissolution of chromium carbide and chromium diffusion from the matrix being heated at the solution annealing temperatures. TTDS diagrams calculated agree fairly well with ones determined by corrosion tests. Laser irradiation conditions (e.g., Laser power, beam diameter and traveling velocity) required for desensitization of sensitized Type 304 stainless steels were calculated using additivity rule from the TTDS diagram calculated and theoretical thermal curve of laser heating derived from the heat conduction theory. After laser beam irradiated under an optimum condition predicted by calculation, the sensitized HAZ of Type 304 stainless steel restored complete resistance to intergranular corrosion.

  4. Impact Toughness and Heat Treatment for Cast Aluminum

    Science.gov (United States)

    Lee, Jonathan A (Inventor)

    2016-01-01

    A method for transforming a cast component made of modified aluminum alloy by increasing the impact toughness coefficient using minimal heat and energy. The aluminum alloy is modified to contain 0.55%-0.60% magnesium, 0.10%-0.15% titanium or zirconium, less than 0.07% iron, a silicon-tomagnesium product ratio of 4.0, and less than 0.15% total impurities. The shortened heat treatment requires an initial heating at 1,000deg F. for up to I hour followed by a water quench and a second heating at 350deg F. to 390deg F. for up to I hour. An optional short bake paint cycle or powder coating process further increase.

  5. EFFECT OF HEAT TREATMENT ON SOYBEAN PROTEIN SOLUBILITY

    Directory of Open Access Journals (Sweden)

    RODICA CĂPRIŢĂ

    2007-05-01

    Full Text Available The use of soybean products in animal feeds is limited due to the presence of antinutritional factors (ANF. Proper heat processing is required to destroy ANF naturally present in raw soybeans and to remove solvent remaining from the oil extraction process. Over and under toasting of soybean causes lower nutritional value. Excessive heat treatment causes Maillard reaction which affects the availability of lysine in particular and produces changes to the chemical structure of proteins resulting in a decrease of the nutritive value. The objective of this study was to evaluate the effect of heating time on the protein solubility. The investigation of the heating time on protein solubility in soybean meal (SBM revealed a negative correlation (r = -0.9596. Since the urease index is suitable only for detecting under processed SBM, the protein solubility is an important index for monitoring SBM quality.

  6. The Flexibility of Pusher Furnace Grate

    Directory of Open Access Journals (Sweden)

    Słowik J.A.

    2016-12-01

    Full Text Available The lifetime of guide grates in pusher furnaces for heat treatment could be increased by raising the flexibility of their structure through, for example, the replacement of straight ribs, parallel to the direction of grate movement, with more flexible segments. The deformability of grates with flexible segments arranged in two orientations, i.e. crosswise (perpendicular to the direction of compression and lengthwise (parallel to the direction of compression, was examined. The compression process was simulated using SolidWorks Simulation program. Relevant regression equations were also derived describing the dependence of force inducing the grate deformation by 0.25 mm ‒ modulus of grate elasticity ‒ on the number of flexible segments in established orientations. These calculations were made in Statistica and Scilab programs. It has been demonstrated that, with the same number of segments, the crosswise orientation of flexible segments increases the grate structure flexibility in a more efficient way than the lengthwise orientation. It has also been proved that a crucial effect on the grate flexibility has only the quantity and orientation of segments (crosswise / lengthwise, while the exact position of segments changes the grate flexibility by less than 1%.

  7. Effect of standard heat treatment on the microstructure and mechanical properties of hot isostatically pressed superalloy inconel 718

    International Nuclear Information System (INIS)

    Rao, G. Appa; Kumar, Mahendra; Srinivas, M.; Sarma, D.S.

    2003-01-01

    Ni-Fe base superalloy, Inconel 718, was processed through powder metallurgy (P/M) hot isostatic pressing (HIP) route. In order to balance the strength and ductility, the HIPed material was given the standard heat treatment, viz. solution treatment at 980 deg. C for 1 h/water quenched (WQ) to room temperature and a two-step ageing treatment consisting of 720 deg. C for 8 h/furnace cooling (FC) at 55 deg. C h -1 to 620 deg. C and holding at 620 deg. C for 8 h before air cooling (AC) to room temperature. Optical microscopy and scanning electron microscopy (SEM) studies on the heat treated alloy have shown a homogeneous microstructure with fine grain size (25 μm) along with the presence of prior particle boundary (PPB) networks. Transmission electron microscopy (TEM) on the heat treated material has revealed the presence of oxides, MC carbides and δ-precipitates at the grain boundaries and a uniform precipitation of fine γ'' and γ' strengthening phases in the matrix. Tensile and stress rupture tests were performed on the heat treated material. While the yield strength (YS) and ultimate tensile strength (UTS) of the HIPed and heat treated alloy at room temperature and 650 deg. C were comparable to those of conventionally processed wrought IN 718, its ductility was lower. The stress rupture life of the HIPed alloy improved marginally due to heat treatment and met the minimum specification requirement of life hours but the rupture ductility was found to be inferior to that of the wrought material. The fractography of the failed samples has revealed the transgranular ductile mode of fracture in the as-solution treated alloy, while intergranular mode of failure with the decohesion of PPBs occurred more predominantly in the aged condition. This change of fracture mode with ageing treatment shows the ductility dependence on the relative strength of the matrix and PPBs. The TEM studies on the deformed alloy have revealed that the brittle oxides and carbides at the prior

  8. Heat treatment of EN AC-AlSi13Cu2Fe silumin and its effect on change of hardness of the alloy

    Directory of Open Access Journals (Sweden)

    J. Pezda

    2010-01-01

    Full Text Available Wide application of aluminum casting alloys is connected with their very good physical and technical properties. Within such group of alloys, silumins play important role in automotive and aviation industry, as well as in another branches of technique, because the silumins enable casting of complicated shapes. The most important parameters which predetermine mechanical properties of a material in aspects of suitability for castings of machinery components are: tensile strength (Rm, elongation and hardness. Alloys based on equilibrium system of Al-Si comprise additional constituents (e.g.: Mg, Cu enabling, except modification, improvement of mechanical properties, obtained in result of heat treatment. In the paper are presented results of investigations concerning effect of the heat treatment on change of hardness (HB of the EN AC-AlSi12Cu2Fe alloy. Investigated alloy was melted in an electric resistance furnace. Run of the crystallization was presented with use of the thermal-derivative method (ATD. This method was also implemented to determination of heat treatments temperature range of the alloy. Performed heat treatment gave effect in change of the hardness. Performed investigations have enabled determination of heat treatment parameters range, which conditions suitable hardness of the investigated alloy.

  9. Heat treatment effect on ductility of nickel-base alloys

    International Nuclear Information System (INIS)

    Burnakov, K.K.; Khasin, G.A.; Danilov, V.F.; Oshchepkov, B.V.; Listkova, A.I.

    1979-01-01

    Causes of low ductility of the KhN75MBTYu and KhN78T alloys were studied along with the heat treatment effects. Samples were tested at 20, 900, 1100, 1200 deg C. Large amount of inclusions was found in intercrystalline fractures of the above low-ductile alloys. The inclusions of two types took place: (α-Al 2 O 3 , FeO(Cr 2 O 3 xAl 2 O 3 )) dendrite-like ones and large-size laminated SiO 2 , FeO,(CrFe) 2 O 3 inclusions situated as separate colonies. Heat treatment of the alloys does not increase high-temperature impact strength and steel ductility. The heating above 1000 deg C leads to a partial dissolution and coagulation of film inclusions which results in an impact strength increase at room temperature

  10. Development and Validation of a 3-Dimensional CFB Furnace Model

    Science.gov (United States)

    Vepsäläinen, Arl; Myöhänen, Karl; Hyppäneni, Timo; Leino, Timo; Tourunen, Antti

    At Foster Wheeler, a three-dimensional CFB furnace model is essential part of knowledge development of CFB furnace process regarding solid mixing, combustion, emission formation and heat transfer. Results of laboratory and pilot scale phenomenon research are utilized in development of sub-models. Analyses of field-test results in industrial-scale CFB boilers including furnace profile measurements are simultaneously carried out with development of 3-dimensional process modeling, which provides a chain of knowledge that is utilized as feedback for phenomenon research. Knowledge gathered by model validation studies and up-to-date parameter databases are utilized in performance prediction and design development of CFB boiler furnaces. This paper reports recent development steps related to modeling of combustion and formation of char and volatiles of various fuel types in CFB conditions. Also a new model for predicting the formation of nitrogen oxides is presented. Validation of mixing and combustion parameters for solids and gases are based on test balances at several large-scale CFB boilers combusting coal, peat and bio-fuels. Field-tests including lateral and vertical furnace profile measurements and characterization of solid materials provides a window for characterization of fuel specific mixing and combustion behavior in CFB furnace at different loads and operation conditions. Measured horizontal gas profiles are projection of balance between fuel mixing and reactions at lower part of furnace and are used together with both lateral temperature profiles at bed and upper parts of furnace for determination of solid mixing and combustion model parameters. Modeling of char and volatile based formation of NO profiles is followed by analysis of oxidizing and reducing regions formed due lower furnace design and mixing characteristics of fuel and combustion airs effecting to formation ofNO furnace profile by reduction and volatile-nitrogen reactions. This paper presents

  11. Effect of heat treatment on brewer's yeast fermentation activity

    OpenAIRE

    Kharandiuk, Tetiana; Kosiv, Ruslana; Palianytsia, Liubov; Berezovska, Natalia

    2015-01-01

    The influence of temperature treatment of brewer's yeast strain Saflager W-34/70 at temperatures of -17, 20, 25, 30, 35, 40 °C on their fermentative activity was studied. It was established that the freezing of yeast leads to a decrease of fermentation activity in directly proportional to the duration way. Fermentative activity of yeast samples can be increased by 20-24% by heat treatment at 35 °C during 15-30 minutes.

  12. Heat treatment effect on impact strength of 40Kh steel

    International Nuclear Information System (INIS)

    Golubev, V.K.; Novikov, S.A.; Sobolev, Yu.S.; Yukina, N.A.

    1984-01-01

    The paper presents results of studies on the effect of heat treatment on strength and pattern of 40Kh steel impact failure. Loading levels corresponding to macroscopic spalling microdamage initiation in the material are determined for three initial states. Metallographic study on the spalling failure pattern for 40Kh steel in different initial states and data on microhardness measurement are presented

  13. Influence of heat treatment temperature on bonding and oxidation ...

    Indian Academy of Sciences (India)

    The effects of heat treatment temperature on the morphology, composition, chemical bonds, oxidation resistance and compressive strength of diamond particles coated with TiO2 films were characterized through scanning electron microscopy, Fourier transform infrared, Raman spectroscopy, X-ray diffraction analysis, X-ray ...

  14. Influence of heat treatment temperature on bonding and oxidation ...

    Indian Academy of Sciences (India)

    Administrator

    Diamond; TiO2 film; heat treatment temperature; anti-oxidation; mechanical properties. 1. Introduction. Due to its ..... figure 4a, which was due to the change of chemical envi- ronment of ... graphite, diamond, diamond-like carbon and carbon.10.

  15. The effects of heat treatment on physical and technological ...

    African Journals Online (AJOL)

    STORAGESEVER

    2009-10-19

    Oct 19, 2009 ... ween 450 and 660 m altitudes in Cide-Sehdagi (Gercek et al., 1998; Dogu ... changes continue as the temperature is increased in ... Heat treatment slows water uptake and wood cell wall absorbs ...... The Effect of Boiling Time.

  16. The effects of heat treatment on physical and technological ...

    African Journals Online (AJOL)

    STORAGESEVER

    2009-10-19

    Oct 19, 2009 ... surface of wood were used to evaluate the effect of heat treatment on the surface characteristics of ... Some of the products developed by thermal treat- .... boards were stored uncontrolled condition in an unheated room for .... These results can be explained with material loses in ...... Finland-state of the art.

  17. Application of microjet in heat treatment of aluminium bronzes

    Directory of Open Access Journals (Sweden)

    Z. Górny

    2011-04-01

    Full Text Available Mechanical properties of a CuAl10Fe4Ni4 bronze subjected to solution heat treatment and toughening were examined. In solution heattreatment, a microjet was used to raise the cooling rate. A slight increase of mechanical properties was observed.

  18. THE EFFECTS OF INTERCRITICAL HEAT TREATMENTS ON THE ...

    African Journals Online (AJOL)

    Effect of intercritical heat treatment on 0.14wt%C 0.56wt%Mn 0.13wt%Si struc- ... Table 1: Chemical composition of the steel used (wt. %) with its critical temperature (calculated). C. Mn. Si. Ni. S ... primary austenitic grain size hardening and.

  19. Effect of heat treatment on polyphenol oxidase and peroxidase ...

    African Journals Online (AJOL)

    Effect of heat treatment (55°C/20 min) on polyphenol oxidase (PPO) and peroxidase (POD) activities and total phenolic compounds was investigated in Algerian dates (Deglet Nour variety) at Tamar (fully ripe) stage and in dates stored for 5 months at ambient temperature and in cold storage (10°C). Results obtained ...

  20. Laser heat treatment of welds for various stainless steels

    Science.gov (United States)

    Dontu, O.; Ganatsios, S.; Alexandrescu, N.; Predescu, C.

    2008-03-01

    The paper presents a study concerning the post - weld heat treatment of a duplex stainless steel. Welded joint samples were surface - treated using the same laser source adopted during welding in order to counterbalance the excess of ferrite formed in the welding process.

  1. Effects of heat treatment on density, dimensional stability and color ...

    African Journals Online (AJOL)

    The purpose of this study was to evaluate the effect of heat treatment on some physical properties and color change of Pinus nigra wood which has high industrial use potential and large growing stocks in Turkey. Wood samples which comprised the material of the study were obtained from an industrial plant. Samples were ...

  2. Heat treatment giving a stable high temperature micro-structure in cast austenitic stainless steel

    Science.gov (United States)

    Anton, Donald L.; Lemkey, Franklin D.

    1988-01-01

    A novel micro-structure developed in a cast austenitic stainless steel alloy and a heat treatment thereof are disclosed. The alloy is based on a multicomponent Fe-Cr-Mn-Mo-Si-Nb-C system consisting of an austenitic iron solid solution (.gamma.) matrix reinforced by finely dispersed carbide phases and a heat treatment to produce the micro-structure. The heat treatment includes a prebraze heat treatment followed by a three stage braze cycle heat treatment.

  3. Modeling of aerodynamics in vortex furnace

    Energy Technology Data Exchange (ETDEWEB)

    Anufriev, I.; Krasinsky, D. [Russian Academy of Sciences, Novosibirsk (Russian Federation). Inst. of Thermophysics; Salomatov, V.; Anikin, Y.; Sharypov, O. [Russian Academy of Sciences, Novosibirsk (Russian Federation). Inst. of Thermophysics; Novosibirsk State Univ. (Russian Federation); Enkhjargal, Kh. [Mongol Univ. of Science and Technology, Ulan Bator (Mongolia)

    2013-07-01

    At present, the torch burning technology of pulverized-coal fuel in vortex flow is one of the most prospective and environmentally-friendly combustion technologies of low-grade coals. Appropriate organization of aerodynamics may influence stability of temperature and heat flux distributions, increase slag catching, and reduce toxic emissions. Therefore, from scientific point of view it is interesting to investigate aerodynamics in the devices aiming at justification of design and operating parameters for new steam generators with vortex furnace, and upgrade of existing boiler equipment. The present work is devoted to physical and mathematical modeling of interior aerodynamics of vortex furnace of steam generator of thermal power plants. Research was carried out on the air isothermal model which geometry was similar to one section of the experimental- industrial boiler TPE-427 of Novosibirsk TPS-3. Main elements of vortex furnace structure are combustion chamber, diffuser, and cooling chamber. The model is made from organic glass; on the front wall two rectangular nozzles (through which compressed air is injected) are placed symmetrically at 15 to the horizon. The Laser Doppler Velocimeter LAD-05 was used for non-contact measurement of vortex flow characteristics. Two velocity components in the XY-plane (in different cross- sections of the model) were measured in these experiments. Reynolds number was 3.10{sup 5}. Numerical simulation of 3-D turbulent isothermal flow was performed with the use of CFD package FLUENT. Detailed structure of the flow in vortex furnace model has been obtained in predictions. The distributions of main flow characteristics (pressure, velocity and vorticity fields, turbulent kinetic energy) are presented. The obtained results may be used at designing boilers with vortex furnace. Computations were performed using the supercomputer NKS-160.

  4. A new paradigm for heat treatment of alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ustinovshikov, Y., E-mail: ust@ftiudm.ru

    2014-11-25

    Highlights: • The sign of the ordering energy in alloys varies with the temperature. • Each temperature of heating leads to formation of its characteristic microstructure. • Quenching of alloys is a totally unnecessary and useless operation. - Abstract: The article considers the consequences in the field of heat treatment of alloys that could follow the introduction of the concept of phase transition ordering-phase separation into common use. By example of the Fe{sub 50}Cr{sub 50} alloy, industrial carbon tool steel and Ni{sub 88}Al{sub 12} alloy, it is shown that this transition occurs at a temperature, which is definite for each system, that the change of the sign of the chemical interaction between component atoms reverses the direction of diffusion fluxes in alloys, which affects changes in the type of microstructures. The discovery of this phase transition dramatically changes our understanding of the solid solution, changes the ideology of alloy heat treatment. It inevitably leads to the conclusion about the necessity of carrying out structural studies with the help of TEM in order to adjust the phase diagrams of the systems where this phase transition has been discovered. Conclusions have been made that quenching of alloys from the so-called region of the solid solution, which is usually performed before tempering (aging) is a completely unnecessary and useless operation, that the final structure of the alloy is formed during tempering (aging) no matter what the structure was before this heat treatment.

  5. Sour gas injection for use with in situ heat treatment

    Science.gov (United States)

    Fowler, Thomas David [Houston, TX

    2009-11-03

    Systems, methods, and heaters for treating a subsurface formation are described herein. At least one method for providing acidic gas to a subsurface formation is described herein. The method may include providing heat from one or more heaters to a portion of a subsurface formation; producing fluids that include one or more acidic gases from the formation using a heat treatment process. At least a portion of one of the acidic gases may be introduced into the formation, or into another formation, through one or more wellbores at a pressure below a lithostatic pressure of the formation in which the acidic gas is introduced.

  6. Novel magnetic heating probe for multimodal cancer treatment.

    Science.gov (United States)

    Kan-Dapaah, Kwabena; Rahbar, Nima; Soboyejo, Wole

    2015-05-01

    Multifunctional materials consisting of polymers and magnetic nanoparticles (MNPs) are highly sought after in the field of biomedical engineering. These materials offer new opportunities for the development of novel cancer treatment modalities that can increase the efficacy of cancer therapy. In this paper, a novel probe for multimodal cancer treatment is proposed and analyzed. The probe is essentially a cannula with two main parts: a distal heat generating tip made of a magnetic nanocomposite and a proximal insulated shaft. A description of the concept and functional operations of the probe is presented. In an effort to assess its feasibility, the authors evaluated the ability of probe tip (made of PMMA-Fe3O4 nanocomposite) to generate heat in biological tissue using alternating magnetic field (AMF) parameters (field strength and frequency) that are acceptable for human use. Heat generation by MNPs was determined using the linear response theory. The effects of Fe3O4 volume fraction on heat generation as well as treatment time on the thermal dose were studied. The finite element method model was tested for its validity using an analytical model. Lesions were revealed to have an ellipsoidal shape and their sizes were affected by treatment time. However, their shapes remained unchanged. The comparison with the analytical model showed reasonably a good agreement to within 2%. Furthermore, the authors' numerical predictions also showed reasonable agreement with the experimental results previously reported in the literature. The authors' predictions demonstrate the feasibility of their novel probe to achieve reasonable lesion sizes, during hyperthermic or ablative heating using AMF parameters (field strength and frequency) that are acceptable for human use.

  7. Comparative study of heat transfer and wetting behaviour of conventional and bioquenchants for industrial heat treatment

    Energy Technology Data Exchange (ETDEWEB)

    Fernandes, Peter; Prabhu, K. Narayan [Department of Metallurgical and Materials Engineering, National Institute of Technology Karnataka, Surathkal, P.O. Srinivasnagar 575 025 Mangalore, Karnataka State (India)

    2008-02-15

    An investigation was conducted to study the suitability of vegetable oils as bioquenchants for industrial heat treatment. The study involved the assessment of the severity of quenching and wetting behaviour of conventional and vegetable oil quench media. Quench severities of sunflower, coconut and palm oils were found to be greater than mineral oil. The quench severity of aqueous media is greater than oil media although their wettability is poor as indicated by their higher contact angles. A dimensionless contact angle parameter defined in this work is found to be a better parameter to compare the wetting behaviour with heat transfer. (author)

  8. Heat treatment of Ti6Al4V produced by Selective Laser Melting: Microstructure and mechanical properties

    International Nuclear Information System (INIS)

    Vrancken, Bey; Thijs, Lore; Kruth, Jean-Pierre; Van Humbeeck, Jan

    2012-01-01

    Highlights: ► Responses of SLM-produced and wrought Ti6Al4V to heat treatment are compared. ► Temperature is found to be the controlling parameter for treatments in the α + β range. ► Ductility could be improved by a factor of 85%, from 7.27% to 13.59%. ► An optimal heat treatment for SLM produced Ti6Al4V is proposed. - Abstract: The present work shows that optimization of mechanical properties via heat treatment of parts produced by Selective Laser Melting (SLM) is profoundly different compared to conventionally processed Ti6Al4V. In order to obtain optimal mechanical properties, specific treatments are necessary due to the specific microstructure resulting from the SLM process. SLM is an additive manufacturing technique through which components are built by selectively melting powder layers with a focused laser beam. The process is characterized by short laser-powder interaction times and localized high heat input, which leads to steep thermal gradients, rapid solidification and fast cooling. In this research, the effect of several heat treatments on the microstructure and mechanical properties of Ti6Al4V processed by SLM is studied. A comparison is made with the effect of these treatments on hot forged and subsequently mill annealed Ti6Al4V with an original equiaxed microstructure. For SLM produced parts, the original martensite α′ phase is converted to a lamellar mixture of α and β for heat treating temperatures below the β-transus (995 °C), but features of the original microstructure are maintained. Treated above the β-transus, extensive grain growth occurs and large β grains are formed which transform to lamellar α + β upon cooling. Post treating at 850 °C for 2 h, followed by furnace cooling increased the ductility of SLM parts to 12.84 ± 1.36%, compared to 7.36 ± 1.32% for as-built parts.

  9. Graphite electrode DC arc furnace. Innovative technology summary report

    International Nuclear Information System (INIS)

    1999-05-01

    The Graphite Electrode DC Arc Furnace (DC Arc) is a high-temperature thermal process, which has been adapted from a commercial technology, for the treatment of mixed waste. A DC Arc Furnace heats waste to a temperature such that the waste is converted into a molten form that cools into a stable glassy and/or crystalline waste form. Hazardous organics are destroyed through combustion or pyrolysis during the process and the majority of the hazardous metals and radioactive components are incorporated in the molten phase. The DC Arc Furnace chamber temperature is approximately 593--704 C and melt temperatures are as high as 1,500 C. The DC Arc system has an air pollution control system (APCS) to remove particulate and volatiles from the offgas. The advantage of the DC Arc is that it is a single, high-temperature thermal process that minimizes the need for multiple treatment systems and for extensive sorting/segregating of large volumes of waste. The DC Arc has the potential to treat a wide range of wastes, minimize the need for sorting, reduce the final waste volumes, produce a leach resistant waste form, and destroy organic contaminants. Although the DC arc plasma furnace exhibits great promise for treating the types of mixed waste that are commonly present at many DOE sites, several data and technology deficiencies were identified by the Mixed Waste Focus Area (MWFA) regarding this thermal waste processing technique. The technology deficiencies that have been addressed by the current studies include: establishing the partitioning behavior of radionuclides, surrogates, and hazardous metals among the product streams (metal, slag, and offgas) as a function of operating parameters, including melt temperature, plenum atmosphere, organic loading, chloride concentration, and particle size; demonstrating the efficacy of waste product removal systems for slag and metal phases; determining component durability through test runs of extended duration, evaluating the effect of

  10. Application of a glass furnace system to low-level radioactive and mixed waste disposal

    International Nuclear Information System (INIS)

    Klinger, L.; Armstrong, K.

    1986-01-01

    In 1981 Mound began a study to determine the feasibility of using an electrically heated glass furnace for the treatment of low-level radioactive wastes generated at commercial nuclear power facilities. Experiments were designed to determine: Whether the technology offered solutions to industry waste disposal problems, and if so; whether is could meet what were thought to be critical requirements for radioactive thermal waste processing. These requirements include: high quality combustion of organic constituents, capture and immobilization of radioactivity, integrity of final waste form, and cost effectiveness. To address these questions a variety of wastes typical of the types generated by nuclear power facilities, including not only standard trash but also wastes of high aqueous and/or inorganic content, were spiked with waste radioisotopes predominant in plant wastes and processed in the glass furnace. The results of this study indicate that the unit is capable of fully meeting the addressed needs of the nuclear industry for power plant waste processing

  11. Ploidy Manipulation of Zebrafish Embryos with Heat Shock 2 Treatment

    Science.gov (United States)

    Baars, Destiny L.; Pelegri, Francisco

    2016-01-01

    Manipulation of ploidy allows for useful transformations, such as diploids to tetraploids, or haploids to diploids. In the zebrafish Danio rerio, specifically the generation of homozygous gynogenetic diploids is useful in genetic analysis because it allows the direct production of homozygotes from a single heterozygous mother. This article describes a modified protocol for ploidy duplication based on a heat pulse during the first cell cycle, Heat Shock 2 (HS2). Through inhibition of centriole duplication, this method results in a precise cell division stall during the second cell cycle. The precise one-cycle division stall, coupled to unaffected DNA duplication, results in whole genome duplication. Protocols associated with this method include egg and sperm collection, UV treatment of sperm, in vitro fertilization and heat pulse to cause a one-cell cycle division delay and ploidy duplication. A modified version of this protocol could be applied to induce ploidy changes in other animal species. PMID:28060351

  12. Investigating heat and temperature regime of the combustion chamber furnace screen of the TP 100A steam generator in the Varna thermal power plant

    Energy Technology Data Exchange (ETDEWEB)

    Mikhlevski, A; Buchinski, B; Dashkiev, Yu; Radzievski, V; Petkov, Kh [Kievski Politekhnicheski Institut (USSR)

    1988-01-01

    In the course of 10 year operation of six TP 100A steam generators 72 emergency operation interruptions occurred due to the piercing of screen pipes in the combustion chamber. According to investigations carried out by the NPO, CKT, VTI, KPI and Soyuzenergo institutes, the damage occurred mainly because of the destructive influence of external gas corrosion processes, overheating and fatigue of metallic pipes, as well as unstable heat and temperature regime in the combustion chamber. Large-scale measurements of the main thermodynamic parameters of the combustion chamber of the TP-100A steam generator were carried out in order to increase service life of screen pipes. It was found that the temperature of screen pipes increases 2.5 C/month because of deposition of sediments. Regular cleaning of screen pipes in intervals of 18 months is recommended as a very efficient means of prolonging their service life. 1 ref.

  13. Modeling of glass fusion furnaces; Modelisation des fours de fusion de verre

    Energy Technology Data Exchange (ETDEWEB)

    Mechitoua, N. [Electricite de France (EDF), 78 - Chatou (France). Direction des Etudes et Recherches; Plard, C. [Electricite de France, 77 - Moret sur Loing (France). Direction des Etudes et Recherches

    1997-12-31

    The furnaces used for glass melting are industrial installations inside which complex and coupled physical and chemical phenomena occur. Thermal engineering plays a major role and numerical simulation is a precious tool for the analysis of the different coupling, of their interaction and of the influence of the different parameters. In order to optimize the functioning of glass furnaces and to improve the quality of the glass produced, Electricite de France (EdF) has developed a specialized version of the ESTET fluid mechanics code, called `Joule`. This paper describes the functioning principle of glass furnaces, the interactions between heat transfers and flows inside the melted glass, the interactions between heat transfers and the thermal regulation of the furnace, the interactions between heat transfers and glass quality and the heat transfer interactions between the melted glass, the furnace walls and the combustion area. (J.S.)

  14. Grain Refinement of Low Carbon Martensitic Steel by Heat Treatment

    Directory of Open Access Journals (Sweden)

    N. V. Kolebina

    2015-01-01

    Full Text Available The low-carbon steels have good corrosion and technological properties. Hot deformation is the main operation in manufacturing the parts from these steels. So one of the important properties of the material is a property of plasticity. The grain size significantly influences on the ductility properties of steel. The grain size of steel depends on the chemical composition of the crystallization process, heat treatment, and steel machining. There are plenty methods to have grain refinement. However, taking into account the large size of the blanks for the hydro turbine parts, the thermal cycling is an advanced method of the grain refinement adaptable to streamlined production. This work experimentally studies the heat treatment influence on the microstructure of the low-carbon 01X13N04 alloy steel and proposes the optimal regime of the heat treatment to provide a significantly reduced grain size. L.M. Kleiner, N.P. Melnikov and I.N. Bogachyova’s works focused both on the microstructure of these steels and on the influence of its parameters on the mechanical properties. The paper focuses mainly on defining an optimal regime of the heat treatment for grain refinement. The phase composition of steel and temperature of phase transformation were defined by the theoretical analysis. The dilatometric experiment was done to determine the precise temperature of the phase transformations. The analysis and comparison of the experimental data with theoretical data and earlier studies have shown that the initial sample has residual stress and chemical heterogeneity. The influence of the heat treatment on the grain size was studied in detail. It is found that at temperatures above 950 ° C there is a high grain growth. It is determined that the optimal number of cycles is two. The postincreasing number of cycles does not cause further reducing grain size because of the accumulative recrystallization process. Based on the results obtained, the thermal cycling

  15. Treatment of spent ion-exchange resins in shaft-type reactor with fuel-plasma source of heating

    International Nuclear Information System (INIS)

    Dmitriev, S. A.; Knyazev, I. A.; Lifanov, F. A.; Polkanov, M. A.; Shvetsov, S. Yu; Savkin, A. E.

    1999-01-01

    The method of high-temperature conditioning the spent radioactive ion-exchange resins in combination with other combustible and incombustible radioactive waste in the plasma shaft furnace with obtaining a crystalline glass-like matrix as a final product has been developed. The method was tested on the pilot plant consisted of ceramic plasma melter, steel water-cooled shaft furnace, lined by fire-resistant concrete, and system of gas purification. The capacity of the furnace was within the limits from 10 to 15 kg/h. The volume and mass reduction factors of treated waste were 36 and 7.6, accordingly. The content of gaseous products of thermal decomposition of a waste at an output of the shaft furnace and properties of obtained slag compound were determined. Based on test results the proposals on creation of compact plasma plant for treatment of mixed radioactive waste including spent ion exchange resins were developed. (author). 3 refs., 2 tabs., 2 figs

  16. Influence of Heat Treatments on Carotenoid Content of Cherry Tomatoes

    Directory of Open Access Journals (Sweden)

    Laura D'Evoli

    2013-07-01

    Full Text Available Tomatoes and tomato products are rich sources of carotenoids—principally lycopene, followed by β-carotene and lutein. The aim of this work was to study the effect of heat treatment on carotenoid content in cherry tomatoes. Raw and canned products were sampled and analysed; furthermore whole, skin and pulp fractions of cherry tomatoes were analysed when raw and home-processed, in order to better understand heat treatment effects. Lycopene content in canned tomatoes was two-fold higher than in raw tomatoes (11.60 mg/100 g versus 5.12 mg/100 g. Lutein and β-carotene were respectively 0.15 mg/100 g and 0.75 mg/100 g in canned tomatoes versus 0.11 mg/100 g and 1.00 mg/100 g in raw tomatoes. For home-processed tomatoes, β-carotene and lutein showed a content decrease in all thermally treated products. This decrease was more evident for β-carotene in the skin fraction (−17%, while for lutein it was greater in the pulp fraction (−25%. Lycopene presented a different pattern: after heat treatment its concentration increased both in the whole and in pulp fractions, while in the skin fraction it decreased dramatically (−36%. The analysis of the isomers formed during the thermal treatment suggests that lycopene is rather stable inside the tomato matrix.

  17. Influence of Heat Treatments on Carotenoid Content of Cherry Tomatoes.

    Science.gov (United States)

    D'Evoli, Laura; Lombardi-Boccia, Ginevra; Lucarini, Massimo

    2013-07-31

    Tomatoes and tomato products are rich sources of carotenoids-principally lycopene, followed by β-carotene and lutein. The aim of this work was to study the effect of heat treatment on carotenoid content in cherry tomatoes. Raw and canned products were sampled and analysed; furthermore whole, skin and pulp fractions of cherry tomatoes were analysed when raw and home-processed, in order to better understand heat treatment effects. Lycopene content in canned tomatoes was two-fold higher than in raw tomatoes (11.60 mg/100 g versus 5.12 mg/100 g). Lutein and β-carotene were respectively 0.15 mg/100 g and 0.75 mg/100 g in canned tomatoes versus 0.11 mg/100 g and 1.00 mg/100 g in raw tomatoes. For home-processed tomatoes, β-carotene and lutein showed a content decrease in all thermally treated products. This decrease was more evident for β-carotene in the skin fraction (-17%), while for lutein it was greater in the pulp fraction (-25%). Lycopene presented a different pattern: after heat treatment its concentration increased both in the whole and in pulp fractions, while in the skin fraction it decreased dramatically (-36%). The analysis of the isomers formed during the thermal treatment suggests that lycopene is rather stable inside the tomato matrix.

  18. Innovation in electric arc furnaces scientific basis for selection

    CERN Document Server

    Toulouevski, Yuri N

    2013-01-01

    This book equips a reader with knowledge necessary for critical analysis of  innovations in electric arc furnaces and helps to select the most effective ones and for their successful implementation. The book also covers general issues related to history of development, current state and prospects of steelmaking in Electric Arc Furnaces. Therefore, it can be useful for everybody who studies metallurgy, including students of colleges and universities. The modern concepts of mechanisms of Arc Furnace processes are are discussed in the book at the level sufficient to solve practical problems: To help readers lacking knowledge required in the field of heat transfer as well as hydro-gas dynamics, it contains several chapters which provide the required minimum of information in these fields of science. In order to better assess different innovations, the book describes experience of the application of similar innovations in open-hearth furnaces and oxygen converters. Some promising ideas on key issues regarding int...

  19. Heat treatments of TiAl-Cr-V casting alloy

    International Nuclear Information System (INIS)

    Pu, Z.J.; Ma, J.L.; Wu, K.H.

    1995-01-01

    The need to investigate various kinds of fine microstructure based on casting TiAl alloy led to development of a multiple-stage heat treatment procedure. The first stage required the transformation of as-cast lamellar structure into near-gamma structure, followed by required transformation of near-gamma structure into various kinds of fine microstructure. The as-cast lamellar structure can be changed into near-gamma structure by annealing the alloy at 1,200 C for at least 50 hours. During the annealing process, two mechanisms are involved in transforming the lamellar structure into a near-gamma structure. One is the discontinuous coarsening (DC) process, and the other is the continuous coarsening (CC) process. With the near-gamma structure as an initial structure, the alloy being heat-treated in the γ + α and in the α fields can produce various kinds of microstructure with fine grain size. These microstructure significantly differ from the microstructure produced by heat-treating the deformed lamellar structure. Results of the investigation show that careful control of the time of the heat-treatment process in the single a field can produce a fine fully lamellar structure

  20. Holden gas-fired furnace baseline data. Revision 1

    International Nuclear Information System (INIS)

    Weatherspoon, K.A.

    1996-11-01

    The Holden gas-fired furnace is used in the enriched uranium recovery process to dry and combust small batches of combustibles. The ash is further processed. The furnace operates by allowing a short natural gas flame to burn over the face of a wall of porous fire brick on two sides of the furnace. Each firing wall uses two main burners and a pilot burner to heat the porous fire brick to a luminous glow. Regulators and orifice valves are used to provide a minimum gas pressure of 4 in. water column at a rate of approximately 1,450 scf/h to the burners. The gas flow rate was calculated by determining the gas flow appropriate for the instrumentation in the gas line. Observed flame length and vendor literature were used to calculate pilot burner gas consumption. Air for combustion, purging, and cooling is supplied by a single blower. Rough calculations of the air-flow distribution in piping entering the furnace show that air flow to the burners approximately agrees with the calculated natural gas flow. A simple on/off control loop is used to maintain a temperature of 1,000 F in the furnace chamber. Hoods and glove boxes provide contamination control during furnace loading and unloading and ash handling. Fan EF-120 exhausts the hoods, glove boxes, and furnace through filters to Stack 33. A review of the furnace safety shows that safety is ensured by design, interlocks, procedure, and a safety system. Recommendations for safety improvements include installation of both a timed ignition system and a combustible-gas monitor near the furnace. Contamination control in the area could be improved by redesigning the loading hood face and replacing worn gaskets throughout the system. 33 refs., 16 figs

  1. Thermal design and analysis of the HTGR fuel element vertical carbonizing and annealing furnace

    International Nuclear Information System (INIS)

    Llewellyn, G.H.

    1977-06-01

    Computer analyses of the thermal design for the proposed HTGR fuel element vertical carbonizing and annealing furnace were performed to verify its capability and to determine the required power input and distribution. Although the furnace is designed for continuous operation, steady-state temperature distributions were obtained by assuming internal heat generation in the fuel elements to simulate their mass movement. The furnace thermal design, the analysis methods, and the results are discussed herein

  2. The heat treatment of steel. A mathematical control problem

    Energy Technology Data Exchange (ETDEWEB)

    Hoemberg, Dietmar; Kern, Daniela

    2009-07-21

    The goal of this paper is to show how the heat treatment of steel can be modelled in terms of a mathematical optimal control problem. The approach is applied to laser surface hardening and the cooling of a steel slab including mechanical effects. Finally, it is shown how the results can be utilized in industrial practice by a coupling with machine-based control. (orig.)

  3. Deep heat muscle treatment: A mathematical model - I

    International Nuclear Information System (INIS)

    Ogulu, A.; Bestman, A.R.

    1992-03-01

    The flow of blood during deep heat muscle treatment is studied in this paper. We model the blood vessel as a long tube in circular section whose radius varied slowly. Under the Boussinesq approximation, we seek asymptotic series expansions for the velocity components, temperature and pressure about a small parameter, ε, characterizing the radius variation. The study reveals mathematically why physicians recommend a hot bath for cuts and physiotherapists use ice packs for bruises. (author). 5 refs, 3 figs

  4. Microwave heat treatment as a substitute for conventional treatment of palm oil fruits

    International Nuclear Information System (INIS)

    Mujahid H Al-Fayadh; Nor Azura Masabbir Ali

    1996-01-01

    Microwave energy has become a sound method of heat treatment because of its high penetration power, cleanliness and possible economic significance. In this research, microwave heat was used as a substitute for conventional blanching method of palm oil fruits. Microwave treatment at 2450 MHz and 800 watts gave very close color and frn,frying characteristics to oil of blanched fruits after one minute exposure time. However, five minutes of microwave heat gave severe husk oil discoloration after 49 hours of deep frying, compared to all oils extracted from fruits treated by either low, microwave exposure time or conventional steam treatment. Kernel oil, after five minutes of microwave treatment, was less discolored than both steam or microwave-treated fruits for one minute. More carotenes and discoloration compounds may be contributed to discoloration during microwave treatments. Oil chemical constants of both husk and kernel oils treated by microwave heat were close to those treated by conventional heat. Further research is needed to investigate detailed oil characteristics and evaluate the feasibility study for using microwave energy, as a substitute for conventional heat in palm oil industry

  5. Simulations of Precipitate Microstructure Evolution during Heat Treatment

    Science.gov (United States)

    Wu, Kaisheng; Sterner, Gustaf; Chen, Qing; Jou, Herng-Jeng; Jeppsson, Johan; Bratberg, Johan; Engström, Anders; Mason, Paul

    Precipitation, a major solid state phase transformation during heat treatment processes, has for more than one century been intensively employed to improve the strength and toughness of various high performance alloys. Recently, sophisticated precipitation reaction models, in assistance with well-developed CALPHAD databases, provide an efficient and cost-effective way to tailor precipitate microstructures that maximize the strengthening effect via the optimization of alloy chemistries and heat treatment schedules. In this presentation, we focus on simulating precipitate microstructure evolution in Nickel-base superalloys under arbitrary heat treatment conditions. The newly-developed TC-PRISMA program has been used for these simulations, with models refined especially for non-isothermal conditions. The effect of different cooling profiles on the formation of multimodal microstructures has been thoroughly examined in order to understand the underlying thermodynamics and kinetics. Meanwhile, validations against several experimental results have been carried out. Practical issues that are critical to the accuracy and applicability of the current simulations, such as modifications that overcome mean-field approximations, compatibility between CALPHAD databases, selection of key parameters (particularly interfacial energy and nucleation site densities), etc., are also addressed.

  6. THE HEAT TREATMENT ANALYSIS OF E110 CASE HARDENING STEEL

    Directory of Open Access Journals (Sweden)

    MAJID TOLOUEI-RAD

    2016-03-01

    Full Text Available This paper investigates mechanical and microstructural behaviour of E110 case hardening steel when subjected to different heat treatment processes including quenching, normalizing and tempering. After heat treatment samples were subjected to mechanical and metallographic analysis and the properties obtained from applying different processes were analysed. The heat treatment process had certain effects on the resultant properties and microstructures obtained for E110 steel which are described in details. Quenching produced a martensitic microstructure characterized by significant increase in material’s hardness and a significant decreased in its impact energy. Annealed specimens produced a coarse pearlitic microstructure with minimal variation in hardness and impact energy. For normalized samples, fine pearlitic microstructure was identified with a moderate increase in hardness and significant reduction in impact energy. Tempering had a significant effect on quenched specimens, with a substantial rise in material ductility and reduction of hardness with increasing tempering temperature. Furthermore, Results provide additional substantiation of temper embrittlement theory for low-carbon alloys, and indicate potential occurrence of temper embrittlement for fine pearlitic microstructures.

  7. Heat treatment trials for ITER toroidal field coils

    International Nuclear Information System (INIS)

    Matsui, Kunihiro; Hemmi, Tsutomu; Koizumi, Norikiyo; Nakajima, Hideo; Kimura, Satoshi; Nakamoto, Kazunari

    2012-01-01

    Cable-in-conduit (CIC) conductors using Nb 3 Sn strands are used in ITER toroidal fields (TF) coils. Heat treatment generates thermal strain in CIC conductors because of the difference in thermal expansion between the Nb 3 Sn strands and the stainless-steel jacket. The elongation/shrinkage of the TF conductor may make it impossible to insert a wound TF conductor into the groove of a radial plate. In addition, it is expected that the deformation of the winding due to heat treatment-based release of the residual force in the jacket may also make it impossible to insert the winding in the groove, and that correcting the winding geometry to allow insertion of the winding may influence the superconducting performance of the TF conductor. The authors performed several trials using heat treatment as the part of activities in Phase II of TF coil procurement aiming to resolve the above-mentioned technical issues, and evaluated the elongations of 0.064, 0.074 and 0.072% for the straight and curved conductors and 1/3-scale double-pancake (DP) winding, respectively. It was confirmed that correction if the deformed winding did not influence the superconducting performance of the conductor. (author)

  8. Uninterrupted heat-treatment of starch raw materials

    Energy Technology Data Exchange (ETDEWEB)

    Bronshtein, D Z

    1958-01-01

    A setup is presented, with a Rekord grinder, a Khronos scale, and other equipment of Soviet manufacture, in which oats, rye, wheat, and other grains are treated at 42 to 45 degrees prior to their use as raw materials in the ethanol industry. These materials are analyzed with respect to H/sub 2/O, starch, bulk, weight, screen analysis, and the final ethanol yields/ton of such raw materials. In a three year run in plant, this heat-treatment was advantageous, as compared to the former treatment of the starch materials.

  9. Uninterrupted heat-treatment of starch raw materials

    Energy Technology Data Exchange (ETDEWEB)

    Bronshtein, D Z

    1958-01-01

    A setup is presented, with a Rekord grinder, a Khronos scale, and other equipment of Soviet manufacture, in which oats, rye, wheat, and other grains are treated at 42 to 45/sup 0/ prior to their use as raw materials in the ethanol industry. These materials are analyzed with respect to H/sub 2/O, starch, bulk weight, screen analysis, and the final ethanol yields/ton of such raw materials. In a three year run in a plant, this heat-treatment was advantageous, as compared to the former treatment of the starch materials.

  10. Hybrid fuzzy logic control of laser surface heat treatments

    International Nuclear Information System (INIS)

    Perez, Jose Antonio; Ocana, Jose Luis; Molpeceres, Carlos

    2007-01-01

    This paper presents an advanced hybrid fuzzy logic control system for laser surface heat treatments, which allows to increase significantly the uniformity and final quality of the obtained product, reducing the rejection rate and increasing the productivity and efficiency of the treatment. Basically, the proposed hybrid control structure combines a fuzzy logic controller, with a pure integral action, both fully decoupled, improving the performances of the process with a reasonable design cost, since the system nonlinearities are fully compensated by the fuzzy component of the controller, while the integral action contributes to eliminate the steady-state error

  11. Effect of pre-cooling and heat treatment on antioxidant enzymes ...

    African Journals Online (AJOL)

    Effect of pre-cooling and heat treatment on antioxidant enzymes profile of mango and banana. ... In banana, pre-cooling treatment (8 ºC) and heat treatment followed by cooling reduced CAT activity in peel and pulp, whereas POX activity increased. Pre-cooling and heat treatments altered normal homeostasis of these fruits, ...

  12. Glass: Rotary Electric Glass Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Recca, L.

    1999-01-29

    Compared to conventional gas-fired furnaces, the new rotary electric furnace will increase energy efficiency while significantly reducing air emissions, product turnaround time, and labor costs. As this informative new fact sheet explains, the thousand different types of glass optical blanks produced for the photonics industry are used for lasers, telescopes, cameras, lights, and many other products.

  13. Evaluation of carbon diffusion in heat treatment of H13 tool steel under different atmospheric conditions

    Directory of Open Access Journals (Sweden)

    Maziar Ramezani

    2015-04-01

    Full Text Available Although the cost of the heat treatment process is only a minor portion of the total production cost, it is arguably the most important and crucial stage on the determination of material quality. In the study of the carbon diffusion in H13 steel during austenitization, a series of heat treatment experiments had been conducted under different atmospheric conditions and length of treatment. Four austenitization atmospheric conditions were studied, i.e., heat treatment without atmospheric control, heat treatment with stainless steel foil wrapping, pack carburization heat treatment and vacuum heat treatment. The results showed that stainless steel foil wrapping could restrict decarburization process, resulting in a constant hardness profile as vacuum heat treatment does. However, the tempering characteristic between these two heat treatment methods is different. Results from the gas nitrided samples showed that the thickness and the hardness of the nitrided layer is independent of the carbon content in H13 steel.

  14. Technical project of complex fast cycle heat treatment of hydrogenous coal preparation

    OpenAIRE

    Moiseev, V. A.; Andrienko, V. G.; Pileckij, V. G.; Urvancev, A. I.; Gvozdyakov, Dmitry Vasilievich; Gubin, Vladimir Evgenievich; Matveev, Aleksandr Sergeevich; Savostiyanova, Ludmila Viktorovna

    2015-01-01

    Problems of heat-treated milled hydrogenous coal preparation site creation in leading fast cycle heat treatment complex were considered. Conditions for effective use of electrostatic methods of heat-treated milled hydrogenous coal preparation were set. Technical project of heat treatment of milled hydrogenous coal preparation site was developed including coupling of working equipment complex on fast heat treatment and experimental samples of equipment being designed for manufacturing. It was ...

  15. Properties of simulated welded joints of Cr-Mo steel following heat treatment in intercritical temperature range

    International Nuclear Information System (INIS)

    Sabun, L.B.; Vornovitskij, I.N.; Lukicheva, S.V.; Melamed, S.Eh.

    1975-01-01

    The parameters are determined of the welded joints heat treatment which permit to shorten the holp-up period due to the accelerating the process of the weld-stress release and the diffusion of carbon and alloying elements resulting in the equilibration of the weld metal chemical composition. The properties of an imitated welded joint of the 15KHM steel have been studied after various modes of heat treatment. The critical points are 740 and 875 deg C. The mechanical properties determination and the study of the strain hardening process are carried out with a high-temperature metallography plant. The modes of a low-temperature tempering and incomplete annealing are investigated within an intercritical range at temperatures of 750 to 780 deg C and a hold-up periods of to five minutes with a consecutive cooling in air or with the furnace respectively. The results of the studies have shown that with the decrease in the heat treatment temperature the strength, plasticity and also hardness of the welded joint zones prove to be to the standard of a sample treated conforming to the high tempering mode. In case of an incomplete annealing (770 to 780 deg C) the strength of the welded joint is maintained to the standard of the strength obtained at the high tempering, and the relative elongation value increases considerably at all the hold-up periods investigated. The strain-hardening process for the low-temperature normalizing and high tempering proceeds approximately equally. The fracture occurs at the deformation of 30 to 35% in microvolume, the relative elongation in that case being 12 to 13%

  16. Effect of heat treatment on antimycotic activity of Sahara honey

    Directory of Open Access Journals (Sweden)

    Moussa Ahmed

    2014-11-01

    Full Text Available Objective: To evaluate the influence of the temperature on honey colour, polyphenol contents and antimycotic capacity and to evaluate the correlation between these parameters. Methods: Sahara honey were heated up to 25, 50, 75 and 100 °C for 15, 30 and 60 min, and their colour intensity, polyphenol contents and antimycotic capacity. The Folin-Ciocalteu test was used to determine the total polyphenol contents (TPC. The antimycotic activity was evaluated both by agar diffusion method and micro wells dilution method against the Candida albicans (C. albicans and Candida glabrata (C. glabrata. Results: Initial values for TPC in Sahara honey ranged from 0.55 to 1.14 mg of gallic acid per kg of honey, with the average value of 0.78 mg of gallic acid per kg of honey. The TPC values after heat-treatment were 0.54 to 1.54 with the average value of 1.49 mg. The minimal inhibitory concentrations before heat-treatment of Sahara honey against C. albicans and C. glabrata ranged from 3.06%-12.5% and 50% respectively. After heat-treatment the minimal inhibitory concentrations between 12.5% and 50% for C. albicans and C. glabrata, respectively. The diameters of inhibition zones of Sahara honey with 50% concentration varied from (12.67-15.00 mm by C. albicans to (14.33-15.67 mm by C. glabrata. The diameters of inhibition zones after heat-treatment at 25 and 50 °C for 15.30 and 60 min ranged from (2.00-18.67 mm by C. albicans to (8.00-16.67 mm by C. glabrata. Statistically significant relations between the TPC and the colour intensity of Sahara honey (r=0.99, P<0.05. Furthermore, the results showed that the TPC and colour is not correlated with the antimycotic capacity. Conclusions: To our knowledge this is the first report on the antimycotic capacity of Sahara honey.

  17. Surface development of a brazing alloy during heat treatment-a comparison between UHV and APXPS

    Science.gov (United States)

    Rullik, L.; Johansson, N.; Bertram, F.; Evertsson, J.; Stenqvist, T.; Lundgren, E.

    2018-01-01

    In an attempt to bridge the pressure gap, APXPS was used to follow the surface development of an aluminum brazing sheet during heating in an ambient oxygen-pressure mimicking the environment of an industrial brazing furnace. The studied aluminum alloy brazing sheet is a composite material consisting of two aluminum alloy standards whose surface is covered with a native aluminum oxide film. To emphasize the necessity of studies of this system in ambient sample environments it is compared to measurements in UHV. Changes in thickness and composition of the surface oxide were followed after heating to 300 °C, 400 °C, and 500 °C. The two sets presented in this paper show that the surface development strongly depends on the environment the sample is heated in.

  18. Computational Fluid Dynamic Modeling of Zinc Slag Fuming Process in Top-Submerged Lance Smelting Furnace

    Science.gov (United States)

    Huda, Nazmul; Naser, Jamal; Brooks, Geoffrey; Reuter, Markus A.; Matusewicz, Robert W.

    2012-02-01

    Slag fuming is a reductive treatment process for molten zinciferous slags for extracting zinc in the form of metal vapor by injecting or adding a reductant source such as pulverized coal or lump coal and natural gas. A computational fluid dynamic (CFD) model was developed to study the zinc slag fuming process from imperial smelting furnace (ISF) slag in a top-submerged lance furnace and to investigate the details of fluid flow, reaction kinetics, and heat transfer in the furnace. The model integrates combustion phenomena and chemical reactions with the heat, mass, and momentum interfacial interaction between the phases present in the system. A commercial CFD package AVL Fire 2009.2 (AVL, Graz, Austria) coupled with a number of user-defined subroutines in FORTRAN programming language were used to develop the model. The model is based on three-dimensional (3-D) Eulerian multiphase flow approach, and it predicts the velocity and temperature field of the molten slag bath, generated turbulence, and vortex and plume shape at the lance tip. The model also predicts the mass fractions of slag and gaseous components inside the furnace. The model predicted that the percent of ZnO in the slag bath decreases linearly with time and is consistent broadly with the experimental data. The zinc fuming rate from the slag bath predicted by the model was validated through macrostep validation process against the experimental study of Waladan et al. The model results predicted that the rate of ZnO reduction is controlled by the mass transfer of ZnO from the bulk slag to slag-gas interface and rate of gas-carbon reaction for the specified simulation time studied. Although the model is based on zinc slag fuming, the basic approach could be expanded or applied for the CFD analysis of analogous systems.

  19. Modeling heat and mass transfer in the heat treatment step of yerba maté processing

    Directory of Open Access Journals (Sweden)

    J. M. Peralta

    2007-03-01

    Full Text Available The aim of this research was to estimate the leaf and twig temperature and moisture content of yerba maté branches (Ilex paraguariensis Saint Hilaire during heat treatment, carried out in a rotary kiln dryer. These variables had to be estimated (modeling the heat and mass transfer due to the difficulty of experimental measurement in the dryer. For modeling, the equipment was divided into two zones: the flame or heat treatment zone and the drying zone. The model developed fit well with the experimental data when water loss took place only in leaves. In the first zone, leaf temperature increased until it reached 135°C and then it slowly decreased to 88°C at the exit, despite the gas temperature, which varied in this zone from 460°C to 120°C. Twig temperature increased in the two zones from its inlet temperature (25°C up to 75°C. A model error of about 3% was estimated based on theoretical and experimental data on leaf moisture content.

  20. Applicability of Solid Solution Heat Treatments to Aluminum Foams

    Directory of Open Access Journals (Sweden)

    Miguel Rodríguez-Pérez

    2012-12-01

    Full Text Available Present research work evaluates the influence of both density and size on the treatability of Aluminum-based (6000 series foam-parts subjected to a typical solid solution heat treatment (water quenching. The results are compared with those obtained for the bulk alloy, evaluating the fulfilment of cooling requirements. Density of the foams was modeled by tomography analysis and the thermal properties calculated, based on validated density-scaled models. With this basis, cooling velocity maps during water quenching were predicted by finite element modeling (FEM in which boundary conditions were obtained by solving the inverse heat conduction problem. Simulations under such conditions have been validated experimentally. Obtained results address incomplete matrix hardening for foam-parts bigger than 70 mm in diameter with a density below 650 kg/m3. An excellent agreement has been found in between the predicted cooling maps and final measured microhardness profiles.

  1. 77 FR 40530 - Energy Conservation Standards for Residential Furnace Fans: Public Meeting and Availability of...

    Science.gov (United States)

    2012-07-10

    ... heating, ventilation, and air-conditioning (HVAC) systems for the purpose of circulating air through duct... INFORMATION: Table of Contents I. Authority II. History of Energy Conservation Standards Rulemaking for... circulating air through duct work, hereinafter referred to as ``residential furnace fans'' or simply ``furnace...

  2. Calculation of gas release from DC and AC arc furnaces in a foundry

    Science.gov (United States)

    Krutyanskii, M. M.; Nekhamin, S. M.; Rebikov, E. M.

    2016-12-01

    A procedure for the calculation of gas release from arc furnaces is presented. The procedure is based on the stoichiometric ratios of the oxidation of carbon in liquid iron during the oxidation heat period and the oxidation of iron from a steel charge by oxygen in the period of solid charge melting during the gas exchange of the furnace cavity with the external atmosphere.

  3. Application of roof radiant burners in large pusher-type furnaces

    Directory of Open Access Journals (Sweden)

    A. Varga

    2009-07-01

    Full Text Available The paper deals with the application of roof flat-flame burners in the pusher-type steel slab reheating furnaces, after furnace reconstruction and replacement of conventional torch burners, with the objective to increase the efficiency of radiative heat transfer from the refractory roof to the charge. Based on observations and on measurements of the construction and process parameters under operating conditions, the advantages and disadvantages of indirectly oriented radiant heat transfer are analysed in relation to the heat transfer in classically fired furnaces.

  4. Overall model of the dynamic behaviour of the steel strip in an annealing heating furnace on a hot-dip galvanizing line

    Directory of Open Access Journals (Sweden)

    Fernández, R.

    2010-10-01

    Full Text Available Predicting the temperature of the steel strip in the annealing process in a hot-dip galvanizing line (HDGL is important to ensure the physical properties of the processed material. The development of an accurate model that is capable of predicting the temperature the strip will reach according to the furnace’s variations in temperature and speed, its dimensions and the steel’s chemical properties, is a requirement that is being increasingly called for by industrial plants of this nature. This paper presents a comparative study made between several types of algorithms of Data Mining and Artificial Intelligence for the design of an efficient and overall prediction model that will allow determining the strip’s variation in temperature according to the physico-chemical specifications of the coils to be processed, and fluctuations in temperature and speed that are recorded within the annealing process. The ultimate goal is to find a model that is effectively applicable to coils of new types of steel or sizes that are being processed for the first time. This model renders it possible to fine-tune the control model in order to standardise the treatment in areas of the strip in which there is a transition between coils of different sizes or types of steel.La predicción de la temperatura de la banda de acero dentro del proceso de recocido de una planta de galvanizado continuo en caliente es importante para garantizar las propiedades físicas del material procesado. El desarrollo de un modelo preciso que sea capaz de predecir la temperatura que va a alcanzar la banda según las variaciones de temperaturas y velocidades del horno, y sus dimensiones y propiedades químicas del acero, es una necesidad cada vez más demandada por este tipo de plantas industriales. En el presente estudio se muestra una comparativa realizada entre diversos tipos de algoritmos deMinería de Datos e Inteligencia Artificial para el desarrollo de un modelo de predicci

  5. Investigation of heat distribution during magnetic heating treatment using a polyurethane–ferrofluid phantom-model

    International Nuclear Information System (INIS)

    Henrich, F.; Rahn, H.; Odenbach, S.

    2014-01-01

    Magnetic heating treatment can be used as an adjuvant treatment for cancer therapy. In this therapy, magnetic nanoparticles are enriched inside the tumour and exposed to an alternating magnetic field. Due to magnetic losses the temperature in the tumour rises. The resulting temperature profile inside the tumour is useful for the therapeutic success. In this context heat transfer between tissue with nanoparticles and tissue without nanoparticles is a highly important feature which is actually not understood in detail. In order to investigate this, a phantom has been created which can be used to measure the temperature profile around a region enriched with magnetic nanoparticles. This phantom is composed of a material, which has similar thermal conductivity as human tissue. A tempered water bath surrounds the phantom to establish a constant surrounding temperature simulating the heat sink provided by the human body in a real therapeutic application. It has been found that even at a low concentration of magnetic nanoparticles around 13 mg/ml, sufficient heating of the enriched region can be achieved. Moreover it has been observed that the temperature drops rapidly in the material surrounding the enriched region. Corresponding numerical investigations provide a basis for future recalculations of the temperature inside the tumour using temperature data obtained in the surrounding tissue. - Highlights: • The temperature profile by magnetic hyperthermia was examined. • A model was built to get a deeper understanding of the temperature profile. • The temperature profile of the model inside magnetic fields was measured. • Based on the model a simulation of the temperature profile was performed. • The simulated temperature profile agreed well with the measured profile

  6. Continuous denitration device using a microwave furnace

    International Nuclear Information System (INIS)

    Sato, Hajime

    1982-04-01

    A continuous denitration device is described that enables to obtain dried U or Pu dioxide or a mixture of these from a solution of uranyl or plutonium nitrate or a mixed solution of these by irradiation with microwaves. This device allows uranyl or plutonium nitrate to crystallize and the resulting crystals to be separated from the solution. A belt conveyer carries the crystals to a microwave heating furnace for denitration. Approximately 2.4 kg dried cake of U dioxide per hour is obtained [fr

  7. Effects of heat treatment on some physical properties of Douglas fir (Pseudotsuga menziesii) wood

    Science.gov (United States)

    Xianjun Li; Zhiyong Cai; Qunying Mou; Yiqiang Wu; Yuan Liu

    2011-01-01

    In this study the effect of heat treatment on some physical properties of Douglas fir (Pseudotsuga menziesii) was investigated. Wood specimens were subjected to heat treatment at 160, 180, 200 and 220°C for 1, 2, 3 and 4h. The results show that heat treatment resulted in a darkened color, decreased moisture performance and increased dimensional stability of...

  8. Optimization of properties of parts in the heat treatment

    International Nuclear Information System (INIS)

    Shpis, Kh.I.

    1981-01-01

    Properties of parts of the improved steel depending considerably on the structure obtained after the tempering have been investigated. It is shown that in many cases properties of steel with the structure of the tempered lower bainite are no worse than the properties of steels with the structure of tempered martensite. At certain dimensions of parts and under certain conditions of cooling tempering degree is determined with calcination. Calcination of steel is evaluated by the dispersion bands of hardness obtained using the method of end quenching. Account of the calcination when steels are selected permits to optimize part properties during heat treatment [ru

  9. Monitoring device for glass melting furnace

    International Nuclear Information System (INIS)

    Endo, Noboru; Asano, Naoki; Higuchi, Tatsuo; Koyama, Mayumi; Hanado, Shinji.

    1995-01-01

    The device of the present invention can monitor, from a remote place, a liquid surface in a glass melting furnace for use in a solidification treatment, for example, of high level radioactive wastes. Namely, a vertical sleeve is disposed penetrating a ceiling wall of a melting vessel. A reflection mirror is disposed above the vertical sleeve and flex an optical axis. A monitoring means is disposed on the optical axis of the reflecting mirror at a spaced position. The monitoring means may have an optical telescopic means, a monitoring camera by way of a half mirror and an illumination means. The reflection mirror may be made of a metal. The monitoring device thus constituted suffer from no effects of high temperature and high radiation dose rate, thereby enabling to easily monitor the liquid surface in the melting furnace. (I.S.)

  10. Study on the effect of heat treatment and gasification on the carbon structure of coal chars and metallurgical cokes using fourier transform Raman spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    S. Dong; P. Alvarez; N. Paterson; D.R. Dugwell; R. Kandiyoti [Imperial College London, London (United Kingdom). Department of Chemical Engineering

    2009-03-15

    Differences in the development of carbon structures between coal chars and metallurgical cokes during high-temperature reactions have been investigated using Raman spectroscopy. These are important to differentiate between different types of carbons in dust recovered from the top gas of the blast furnace. Coal chars have been prepared from a typical injectant coal under different heat-treatment conditions. These chars reflected the effect of peak temperature, residence time at peak temperature, heating rate and pressure on the evolution of their carbon structures. The independent effect of gasification on the development of the carbon structure of a representative coal char has also been studied. A similar investigation has also been carried out to study the effect of heat-treatment temperature (from 1300 to 2000{sup o}C) and gasification on the carbon structure of a typical metallurgical coke. Two Raman spectral parameters, the intensity ratio of the D band to the G band (I{sub D}/I{sub G}) and the intensity ratio of the valley between D and G bands to the G band (I{sub V}/I{sub G}), have been found useful in assessing changes in carbon structure. An increase in I{sub D}/I{sub G} indicates the growth of basic graphene structural units across the temperature range studied. A decrease in I{sub V}/I{sub G} appears to suggest the elimination of amorphous carbonaceous materials and ordering of the overall carbon structure. The Raman spectral differences observed between coal chars and metallurgical cokes are considered to result from the difference in the time-temperature history between the raw injectant coal and the metallurgical coke and may lay the basis for differentiation between metallurgical coke fines and coal char residues present in the dust carried over the top of the blast furnace. 41 refs., 17 figs., 3 tabs.

  11. Effect of Post-Braze Heat Treatment on the Microstructure and Shear Strength of Cemented Carbide and Steel Using Ag-Based Alloy

    Science.gov (United States)

    Winardi, Y.; Triyono; Muhayat, N.

    2018-03-01

    The aim of the present study was to investigate the effect temperature of heat treatment process on the interfacial microstructure and mechanical properties of cemented carbide/carbon steel single lap joint brazed using Ag based alloy filler metal. The brazing process was carried out using torch brazing. Heat treatment process was carried out in induction furnace on the temperature of 700, 725, and 750°C, for 30 minutes. Microstructural examinations and phase analysis were performed using scanning electron microscopy (SEM) equipped with energy dispersion spectrometry (EDS). Shear strength of the joints was measured by the universal testing machine. The results of the microstructural analyses of the brazed area indicate that the increase temperature of treatment lead to the increase of solid solution phase of enrichted Cu. Based on EDS test, the carbon elements spread to all brazed area, which is disseminated by base metals. Shear strength joint is increased with temperature treatment. The highest shear strength of the brazed joint was 214,14 MPa when the heated up at 725°C.

  12. Vanadium and heat treatments effect on elastic characteristics of niobium

    International Nuclear Information System (INIS)

    Vasil'eva, E.V.; Tret'yakov, V.I.; Prokoshkin, D.A.; Pustovalov, V.A.

    1975-01-01

    The effect of vanadium content and of heat treatment conditions on the elastic properties of niobium at temperatures of 20 to 800 deg C was studied. Nb-V alloys were produced by binary vacuum remelting. The Nb-V alloys have been then subjected to thermal treatment. The total degree of deformation amounts to about 95%. The specimens were tested with a view to determine their microhardness, specific electric resistance, elasticity limit and modulus of elasticity. The elastic limit of niobium rises when alloyed with vanadium. With the increase of vanadium content the elastic limit of the alloy becomes greater. Pre-crystallization annealing at 600 - 700 deg C considerably increases the elastic limit, which is explained by development of the thermally activated processes leading to a decrease of dislocation mobility and thereby to a strengthening of the alloy

  13. Modeling of evaporation processes in glass melting furnaces

    NARCIS (Netherlands)

    Limpt, van J.A.C.

    2007-01-01

    The majority of glass furnaces worldwide, apply fossil fuel combustion to transfer heat directly by radiation from the combustion processes to the melting batch and glass melt. During these high temperature melting processes, some glass components, such as: sodium, potassium, boron and lead species

  14. Development of synthetic graphite resistive elements for sintering furnace

    International Nuclear Information System (INIS)

    Otani, C.; Rezende, Mirabel C.; Polidoro, H.A.; Otani, S.

    1987-01-01

    The synthetic graphites have been produced using lignin coke, natural graphite and phenolic resin. The bulk density, porosity, flexural strength and eletrical resistivity measurements have been performed on specimens at about 2400 0 C. The performance of these materials, as heating elements, was evaluated in a sintering furnace prototype. This paper reports the fabrication process and the experimental results. (Author) [pt

  15. Studying and improving blast furnace cast iron quality

    Directory of Open Access Journals (Sweden)

    Т. К. Balgabekov

    2014-10-01

    Full Text Available In the article there are presented the results of studies to improve the quality of blast furnace cast iron. It was established that using fire clay suspension for increasing the mould covering heat conductivity improves significantly pig iron salable condition and filtration refining method decreases iron contamination by nonmetallic inclusions by 50 – 70 %.

  16. Hierarchical Cu precipitation in lamellated steel after multistage heat treatment

    Science.gov (United States)

    Liu, Qingdong; Gu, Jianfeng

    2017-09-01

    The hierarchical distribution of Cu-rich precipitates (CRPs) and related partitioning and segregation behaviours of solute atoms were investigated in a 1.54 Cu-3.51 Ni (wt.%) low-carbon high-strength low-alloy (HSLA) steel after multistage heat treatment by using the combination of electron backscatter diffraction (EBSD), transmission electron microscopy (TEM) and atom probe tomography (APT). Intercritical tempering at 725 °C of as-quenched lathlike martensitic structure leads to the coprecipitation of CRPs at the periphery of a carbide precipitate which is possibly in its paraequilibrium state due to distinct solute segregation at the interface. The alloyed carbide and CRPs provide constituent elements for each other and make the coprecipitation thermodynamically favourable. Meanwhile, austenite reversion occurs to form fresh secondary martensite (FSM) zone where is rich in Cu and pertinent Ni and Mn atoms, which gives rise to a different distributional morphology of CRPs with large size and high density. In addition, conventional tempering at 500 °C leads to the formation of nanoscale Cu-rich clusters in α-Fe matrix. As a consequence, three populations of CRPs are hierarchically formed around carbide precipitate, at FSM zone and in α-Fe matrix. The formation of different precipitated features can be turned by controlling diffusion pathways of related solute atoms and further to tailor mechanical properties via proper multistage heat treatments.

  17. Heart rate variability during exertional heat stress: effects of heat production and treatment.

    Science.gov (United States)

    Flouris, Andreas D; Bravi, Andrea; Wright-Beatty, Heather E; Green, Geoffrey; Seely, Andrew J; Kenny, Glen P

    2014-04-01

    We assessed the efficacy of different treatments (i.e., treatment with ice water immersion vs. natural recovery) and the effect of exercise intensities (i.e., low vs. high) for restoring heart rate variability (HRV) indices during recovery from exertional heat stress (EHS). Nine healthy adults (26 ± 3 years, 174.2 ± 3.8 cm, 74.6 ± 4.3 kg, 17.9 ± 2.8 % body fat, 57 ± 2 mL·kg·(-1) min(-1) peak oxygen uptake) completed four EHS sessions incorporating either walking (4.0-4.5 km·h(-1), 2 % incline) or jogging (~7.0 km·h(-1), 2 % incline) on a treadmill in a hot-dry environment (40 °C, 20-30 % relative humidity) while wearing a non-permeable rain poncho for a slow or fast rate of rectal temperature (T re) increase, respectively. Upon reaching a T re of 39.5 °C, participants recovered until T re returned to 38 °C either passively or with whole-body immersion in 2 °C water. A comprehensive panel of 93 HRV measures were computed from the time, frequency, time-frequency, scale-invariant, entropy and non-linear domains. Exertional heat stress significantly affected 60/93 HRV measures analysed. Analyses during recovery demonstrated that there were no significant differences between HRV measures that had been influenced by EHS at the end of passive recovery vs. whole-body cooling treatment (p > 0.05). Nevertheless, the cooling treatment required statistically significantly less time to reduce T re (p whole-body immersion in 2 °C water results in faster cooling, there were no observed differences in restoration of autonomic heart rate modulation as measured by HRV indices with whole-body cold-water immersion compared to passive recovery in thermoneutral conditions.

  18. Furnace for treating bituminous material

    Energy Technology Data Exchange (ETDEWEB)

    Klotzer, M

    1922-04-28

    A furnace with saw-teeth-like profiled hearth, which by means of a kind of shaking slide executes a backward and forward motion, for carrying out the process according to Patent 422,391. It is characterized in that the stroke of the hearth moving in the furnace is smaller than the length of the profile tooth and the height of the feed is held less than the tooth height.

  19. DC graphite arc furnace, a simple system to reduce mixed waste volume

    Energy Technology Data Exchange (ETDEWEB)

    Wittle, J.K.; Hamilton, R.A.; Trescot, J. [and others

    1995-12-31

    The volume of low-level radioactive waste can be reduced by the high temperature in a DC Graphite Arc Furnace. This volume reduction can take place with the additional benefit of having the solid residue being stabilized by the vitrified product produced in the process. A DC Graphite Arc Furnace is a simple system in which electricity is used to generate heat to vitrify the material and thermally decompose any organic matter in the waste stream. Examples of this type of waste are protective clothing, resins, and grit blast materials produced in the nuclear industry. The various Department of Energy (DOE) complexes produce similar low-level waste streams. Electro-Pyrolysis, Inc. and Svedala/Kennedy Van Saun are engineering and building small 50-kg batch and up to 3,000 kg/hr continuous feed DC furnaces for the remediation, pollution prevention, and decontamination and decommissioning segments of the treatment community. This process has been demonstrated under DOE sponsorship at several facilities and has been shown to produce stable waste forms from surrogate waste materials.

  20. DC graphite arc furnace, a simple system to reduce mixed waste volume

    International Nuclear Information System (INIS)

    Wittle, J.K.; Hamilton, R.A.; Trescot, J.

    1995-01-01

    The volume of low-level radioactive waste can be reduced by the high temperature in a DC Graphite Arc Furnace. This volume reduction can take place with the additional benefit of having the solid residue being stabilized by the vitrified product produced in the process. A DC Graphite Arc Furnace is a simple system in which electricity is used to generate heat to vitrify the material and thermally decompose any organic matter in the waste stream. Examples of this type of waste are protective clothing, resins, and grit blast materials produced in the nuclear industry. The various Department of Energy (DOE) complexes produce similar low-level waste streams. Electro-Pyrolysis, Inc. and Svedala/Kennedy Van Saun are engineering and building small 50-kg batch and up to 3,000 kg/hr continuous feed DC furnaces for the remediation, pollution prevention, and decontamination and decommissioning segments of the treatment community. This process has been demonstrated under DOE sponsorship at several facilities and has been shown to produce stable waste forms from surrogate waste materials

  1. Technical support document: Energy efficiency standards for consumer products: Room air conditioners, water heaters, direct heating equipment, mobile home furnaces, kitchen ranges and ovens, pool heaters, fluorescent lamp ballasts and television sets. Volume 3, Water heaters, pool heaters, direct heating equipment, and mobile home furnaces

    Energy Technology Data Exchange (ETDEWEB)

    1993-11-01

    This is Volume 3 in a series of documents on energy efficiency of consumer products. This volume discusses energy efficiency of water heaters. Water heaters are defined by NAECA as products that utilize oil, gas, or electricity to heat potable water for use outside the heater upon demand. These are major appliances, which use a large portion (18% on average) of total energy consumed per household (1). They differ from most other appliances in that they are usually installed in obscure locations as part of the plumbing and are ignored until they fail. Residential water heaters are capable of heating water up to 180{degrees}F, although the setpoints are usually set lower.

  2. Life Cycle Assessment of Residential Heating and Cooling Systems in Minnesota A comprehensive analysis on life cycle greenhouse gas (GHG) emissions and cost-effectiveness of ground source heat pump (GSHP) systems compared to the conventional gas furnace and air conditioner system

    Science.gov (United States)

    Li, Mo

    Ground Source Heat Pump (GSHP) technologies for residential heating and cooling are often suggested as an effective means to curb energy consumption, reduce greenhouse gas (GHG) emissions and lower homeowners' heating and cooling costs. As such, numerous federal, state and utility-based incentives, most often in the forms of financial incentives, installation rebates, and loan programs, have been made available for these technologies. While GSHP technology for space heating and cooling is well understood, with widespread implementation across the U.S., research specific to the environmental and economic performance of these systems in cold climates, such as Minnesota, is limited. In this study, a comparative environmental life cycle assessment (LCA) is conducted of typical residential HVAC (Heating, Ventilation, and Air Conditioning) systems in Minnesota to investigate greenhouse gas (GHG) emissions for delivering 20 years of residential heating and cooling—maintaining indoor temperatures of 68°F (20°C) and 75°F (24°C) in Minnesota-specific heating and cooling seasons, respectively. Eight residential GSHP design scenarios (i.e. horizontal loop field, vertical loop field, high coefficient of performance, low coefficient of performance, hybrid natural gas heat back-up) and one conventional natural gas furnace and air conditioner system are assessed for GHG and life cycle economic costs. Life cycle GHG emissions were found to range between 1.09 × 105 kg CO2 eq. and 1.86 × 10 5 kg CO2 eq. Six of the eight GSHP technology scenarios had fewer carbon impacts than the conventional system. Only in cases of horizontal low-efficiency GSHP and hybrid, do results suggest increased GHGs. Life cycle costs and present value analyses suggest GSHP technologies can be cost competitive over their 20-year life, but that policy incentives may be required to reduce the high up-front capital costs of GSHPs and relatively long payback periods of more than 20 years. In addition

  3. Determination of the annealing for AISI430 steel in a continous furnace

    International Nuclear Information System (INIS)

    Pinto, A.H.; Diab Junior, A.

    1984-01-01

    It's discussed a mathematical model, which represents the heating of a steel piece inside a continuous annealing furnace. It's described the experimental technique used to obtain good annealing conditions for a required quality. (Author) [pt

  4. Heat treatment control of Bi-2212 coils: I. Unravelling the complex dependence of the critical current density of Bi-2212 wires on heat treatment

    Science.gov (United States)

    Shen, Tengming; Li, Pei; Ye, Liyang

    2018-01-01

    A robust and reliable heat treatment is crucial for developing superconducting magnets from several superconductors especially Bi-2212. An improper heat treatment may significantly reduce the critical current density Jc of a Bi-2212 superconducting coil, even to zero, since the Jc of Bi-2212 wires is sensitive to parameters of its heat treatment (partial melt processing). To provide an essential database for heat treating Bi-2212 coils, the dependence of Jc on heat treatment is studied systematically in 11 industrial Bi-2212 wires, revealing several common traits shared between these wires and outlier behaviors. The dependence of the Jc of Bi-2212 on heat treatment is rather complex, with many processing parameters affecting Jc, including the peak processing temperature Tp, the time at the peak temperature tp, the time in the melt tmelt, the rate at which Bi-2212 melt is initially cooled CR1, the rate at which the solidification of Bi-2212 melt occurs CR2, and the temperature Tq at which the cooling rate switches from CR1 to CR2. The role of these parameters is analyzed and clarified, in the perspective of heat treating a coil. Practical advices on heat treatment design are given. The ability of a Bi-2212 coil to follow the prescribed recipe decreases with increasing coil sizes. The size of a coil that can be properly heat treated is determined.

  5. Energy Efficiency Model for Induction Furnace

    Science.gov (United States)

    Dey, Asit Kr

    2018-01-01

    In this paper, a system of a solar induction furnace unit was design to find out a new solution for the existing AC power consuming heating process through Supervisory control and data acquisition system. This unit can be connected directly to the DC system without any internal conversion inside the device. The performance of the new system solution is compared with the existing one in terms of power consumption and losses. This work also investigated energy save, system improvement, process control model in a foundry induction furnace heating framework corresponding to PV solar power supply. The results are analysed for long run in terms of saving energy and integrated process system. The data acquisition system base solar foundry plant is an extremely multifaceted system that can be run over an almost innumerable range of operating conditions, each characterized by specific energy consumption. Determining ideal operating conditions is a key challenge that requires the involvement of the latest automation technologies, each one contributing to allow not only the acquisition, processing, storage, retrieval and visualization of data, but also the implementation of automatic control strategies that can expand the achievement envelope in terms of melting process, safety and energy efficiency.

  6. Model technique for aerodynamic study of boiler furnace

    Energy Technology Data Exchange (ETDEWEB)

    1966-02-01

    The help of the Division was recently sought to improve the heat transfer and reduce the exit gas temperature in a pulverized-fuel-fired boiler at an Australian power station. One approach adopted was to construct from Perspex a 1:20 scale cold-air model of the boiler furnace and to use a flow-visualization technique to study the aerodynamic patterns established when air was introduced through the p.f. burners of the model. The work established good correlations between the behaviour of the model and of the boiler furnace.

  7. Modelling and control of a diffusion/LPCVD furnace

    Science.gov (United States)

    Dewaard, H.; Dekoning, W. L.

    1988-12-01

    Heat transfer inside a cylindrical resistance diffusion/Low Pressure Chemical Vapor Deposition (LPCVD) furnace is studied with the aim of developing an improved temperature controller. A model of the thermal behavior is derived, which covers the important class of furnaces equipped with semitransparent quartz process tubes. The model takes into account the thermal behavior of the thermocouples. Currently used temperature controllers are shown to be highly inefficient for very large scale integration applications. Based on the model an alternative temperature controller of the LQG (linear quadratic Gaussian) type is proposed which features direct wafer temperature control. Some simulation results are given.

  8. Video monitoring system for enriched uranium casting furnaces

    International Nuclear Information System (INIS)

    Turner, P.C.

    1978-03-01

    A closed-circuit television (CCTV) system was developed to upgrade the remote-viewing capability on two oralloy (highly enriched uranium) casting furnaces in the Y-12 Plant. A silicon vidicon CCTV camera with a remotely controlled lens and infrared filtering was provided to yield a good-quality video presentation of the furnace crucible as the oralloy material is heated from 25 to 1300 0 C. Existing tube-type CCTV monochrome monitors were replaced with solid-state monitors to increase the system reliability

  9. Computer simulation of processes in the dead–end furnace

    International Nuclear Information System (INIS)

    Zavorin, A S; Khaustov, S A; Zaharushkin, Russia N A

    2014-01-01

    We study turbulent combustion of natural gas in the reverse flame of fire–tube boiler simulated with the ANSYS Fluent 12.1.4 engineering simulation software. Aerodynamic structure and volumetric pressure fields of the flame were calculated. The results are presented in graphical form. The effect of the twist parameter for a drag coefficient of dead–end furnace was estimated. Finite element method was used for simulating the following processes: the combustion of methane in air oxygen, radiant and convective heat transfer, turbulence. Complete geometric model of the dead–end furnace based on boiler drawings was considered

  10. Flexible and stable heat energy recovery from municipal wastewater treatment plants using a fixed-inverter hybrid heat pump system

    International Nuclear Information System (INIS)

    Chae, Kyu-Jung; Ren, Xianghao

    2016-01-01

    Highlights: • Specially designed fixed-inverter hybrid heat pump system was developed. • Hybrid operation performed better at part loads than single inverter operation. • The applied heat pump can work stably over a wide range of heat load variations. • Heat energy potential of treated effluent was better than influent. • The heat pump’s COP from the field test was 4.06 for heating and 3.64 for cooling. - Abstract: Among many options to improve energy self-sufficiency in sewage treatment plants, heat extraction using a heat pump holds great promise, since wastewater contains considerable amounts of thermal energy. The actual heat energy demand at municipal wastewater treatment plants (WWTPs) varies widely with time; however, the heat pumps typically installed in WWTPs are of the on/off controlled fixed-speed type, thus mostly run intermittently at severe part-load conditions with poor efficiency. To solve this mismatch, a specially designed, fixed-inverter hybrid heat pump system incorporating a fixed-speed compressor and an inverter-driven, variable-speed compressor was developed and tested in a real WWTP. In this hybrid configuration, to improve load response and energy efficiency, the base-heat load was covered by the fixed-speed compressor consuming relatively less energy than the variable-speed type at nominal power, and the remaining varying load was handled by the inverter compressor which exhibits a high load-match function while consuming relatively greater energy. The heat pump system developed reliably extracted heat from the treated effluent as a heat source for heating and cooling purposes throughout the year, and actively responded to the load changes with a high measured coefficient of performance (COP) of 4.06 for heating and 3.64 for cooling. Moreover, this hybrid operation yielded a performance up to 15.04% better on part loads than the single inverter operation, suggesting its effectiveness for improving annual energy saving when

  11. Gas injection to inhibit migration during an in situ heat treatment process

    Science.gov (United States)

    Kuhlman, Myron Ira; Vinegar; Harold J.; Baker, Ralph Sterman; Heron, Goren

    2010-11-30

    Methods of treating a subsurface formation are described herein. Methods for treating a subsurface treatment area in a formation may include introducing a fluid into the formation from a plurality of wells offset from a treatment area of an in situ heat treatment process to inhibit outward migration of formation fluid from the in situ heat treatment process.

  12. Researching the Performance of Dual-Chamber Fire-Tube Boiler Furnace

    Directory of Open Access Journals (Sweden)

    Khaustov Sergei

    2015-01-01

    Full Text Available Autonomous heating systems equipped with fire-tube or shell boilers show high effectiveness, consistent performance and great technical parameters. But there is a significant limitation of its thermal productivity due to the complexity of durable large diameter fire-tube bottoms implementation. Optimization of combustion aerodynamics can be the way to expand the fire-tube boilers performance limit. In this case lots of problems connected with reducing emissions of toxic substances, providing of burning stability, local heat stresses and aerodynamic resistances should be solved. To resolve the indicated problems, a modified model of dual-chamber fire-tube boiler furnace is proposed. The performance of suggested flame-tube was simulated using the proven computer-aided engineering software ANSYS Multiphysics. Results display proposed flame tube completely filled with moving medium without stagnant zones. Turbulent vortical combustion is observed even with the straight-through fuel supply. Active flue gas recirculation in suggested dual-chamber furnace reduces emissions of pollutants. Diminution of wall heat fluxes allows boiler operation at lower water treatment costs.

  13. Conversion of electric bell type furnace for natural gas usage: a case study

    Energy Technology Data Exchange (ETDEWEB)

    Ferraz, Andre D.; Machado Junior, Antonio R.; Rocha, Ivan C.C. da; Azevedo, Jorge G.W. de; Konishi, Ricardo; Lehmkuhl, Willian A. [Companhia de Gas de Santa Catarina (SCGAS), Florianopolis, SC (Brazil); Nunes, Andrea T.; Possamai, Talita S.; Nicolau, Vicente de P. [Universidade Federal de Santa Catarina (UFSC), Florianopolis, SC (Brazil)

    2012-07-01

    In the present process of the heat treatment of normalizing of the crystalline structure of cast metal pieces, the heating is made by electric resistance arranged on the inner surfaces of the side walls of a bell furnace. Although electrical heating is suitable to obtain a uniform generation on the walls covered with electrical resistances, and is easy to control and operate with virtually no gas flow, it has some disadvantages such as poor movement of the heated ambient air, and higher cost. Heating occurs mostly by thermal radiation, with direct exchange between the resistors and the heated parts, but with a part serving as a barrier to the other, and with greater difficulty of heating the core loading. The details presented in this study, will simulate the process of heating by using electricity and using natural gas. In these simulations will be observed the distribution of temperature in the load and indoor over time and the rate of energy transferred to the load and also for the outside so to have a comparative processes. (author)

  14. Hemodialysis Catheter Heat Transfer for Biofilm Prevention and Treatment.

    Science.gov (United States)

    Richardson, Ian P; Sturtevant, Rachael; Heung, Michael; Solomon, Michael J; Younger, John G; VanEpps, J Scott

    2016-01-01

    Central line-associated bloodstream infections (CLABSIs) are not easily treated, and many catheters (e.g., hemodialysis catheters) are not easily replaced. Biofilms (the source of infection) on catheter surfaces are notoriously difficult to eradicate. We have recently demonstrated that modest elevations of temperature lead to increased staphylococcal susceptibility to vancomycin and significantly soften the biofilm matrix. In this study, using a combination of microbiological, computational, and experimental studies, we demonstrate the efficacy, feasibility, and safety of using heat as an adjuvant treatment for infected hemodialysis catheters. Specifically, we show that treating with heat in the presence of antibiotics led to additive killing of Staphylococcus epidermidis with similar trends seen for Staphylococcus aureus and Klebsiella pneumoniae. The magnitude of temperature elevation required is relatively modest (45-50°C) and similar to that used as an adjuvant to traditional cancer therapy. Using a custom-designed benchtop model of a hemodialysis catheter, positioned with tip in the human vena cava as well as computational fluid dynamic simulations, we demonstrate that these temperature elevations are likely achievable in situ with minimal increased in overall blood temperature.

  15. Plasma arc and cold crucible furnace vitrification for medium level waste: a review

    International Nuclear Information System (INIS)

    Poitou, S.; Fiquet, O.; Bourdeloie, C.; Gramondi, P.; Rebollo, F.; Girold, C.; Charvillat, J.P.; Boen, R.; Jouan, A.; Ladirat, C.; Nabot, J.P.; Ochem, D.; Baronnet, J.M.

    2001-01-01

    Initially developed for high-level waste reprocessing, several vitrification processes have been under study since the 80's at the French Atomic Energy Commission (CEA) for other waste categories. According to the French law concerning waste management research passed on December 30, 1991, vitrification may be applied to mixed medium-level waste. A review of processes developed at CEA is presented: cold crucible furnace heated by induced current, refractory furnace heated by nitrogen transferred arc plasma torch, and coupling of cold crucible furnace with oxygen transferred plasma arc twin torch. Furthermore, gas post-combustion has been studied with an oxygen non-transferred plasma torch. (authors)

  16. Numerical study of aerodynamics and brown coal combustion in the vortex furnace with air excess variation

    Directory of Open Access Journals (Sweden)

    Krasinsky Denis

    2017-01-01

    Full Text Available The results of numerical modelling of 3D turbulent two-phase reacting flow with account for all the principal heat and mass transfer processes during the pulverized brown coal combustion in the vortex furnace of a power plant boiler unit have been presented. For two computational cases where air excess coefficient α was varied (set to 1.15 and 1.25, the detailed aerothermochemical 3D structure of reacting flow in the furnace volume has been revealed. The comparison of integral heat engineering parameters and NOx emissions obtained in the two cases has shown a slightly improved vortex furnace performance in the case α=1.25.

  17. Evaluation of carbon diffusion in heat treatment of H13 tool steel under different atmospheric conditions

    OpenAIRE

    Ramezani, Maziar; Pasang, Timotius; Chen, Zhan; Neitzert, Thomas; Au, Dominique

    2015-01-01

    Although the cost of the heat treatment process is only a minor portion of the total production cost, it is arguably the most important and crucial stage on the determination of material quality. In the study of the carbon diffusion in H13 steel during austenitization, a series of heat treatment experiments had been conducted under different atmospheric conditions and length of treatment. Four austenitization atmospheric conditions were studied, i.e., heat treatment without atmospheric contro...

  18. Influence of heat treatment on corrosive resistance of concrete steels

    International Nuclear Information System (INIS)

    Woldan, A.; Suliga, I.; Kusinski, J.; Jazowy, R.

    1998-01-01

    The reinforcing bars are essential elements of ferro-concrete structures. During the building structure service the reinforcing bars should co-operate with surrounding concrete. Any bonding defects as well as corrosion induced strength reduction may result in construction failure. The reinforcing steel working environment is determined by concrete chemical and phase composition and surrounding environmental properties. The aggressive corrosive activity of the letter implies necessity of effective ways development to protect elements against corrosion. The effect of heat treatment, increased Si content in steel on corrosion resistance of reinforcing steel in concrete was studied in the current work. Corrosion tests and metallographic examinations proved a positive influence of hardening and Si enrichment on corrosion resistance of reinforcing bars in ferro-concrete structures. (author)

  19. Zr-2.5 Nb microstructure evolution during heat treatments

    International Nuclear Information System (INIS)

    Campitelli, Emiliano N.; Banchik, Abrahan D.; Versaci, Raul A.

    1999-01-01

    This work has the following two basic objectives: 1) To gain experience in the preparation of thin layers of zirconium alloys to be used as T.E.M specimens. To construct a double jet thinning prototype able to perform this task with appropriate finishing and reproducible results to be used in a future work (point 2). To become familiar with the relevant parameters of the thinning process and to apply this experience in the prototype. The layers must have sufficient area with good transmission and mechanical support, free of deformations and defects polishing. 2) To perform T.E.M. observations and metallographies to study the microstructural evolution during heat treatments of Zr-2.5 Nb alloy samples. These samples were obtained from a pressure tube similar to those used in Candu power plants, in the as-received condition. This alloy served, in this application, to replace Zircaloy-2, for better creep and corrosion resistance. (author)

  20. Online Adaptive Hyperthermia Treatment Planning During Locoregional Heating to Suppress Treatment-Limiting Hot Spots.

    Science.gov (United States)

    Kok, H Petra; Korshuize-van Straten, Linda; Bakker, Akke; de Kroon-Oldenhof, Rianne; Geijsen, Elisabeth D; Stalpers, Lukas J A; Crezee, Johannes

    2017-11-15

    Adequate tumor temperatures during hyperthermia are essential for good clinical response, but excessive heating of normal tissue should be avoided. This makes locoregional heating using phased array systems technically challenging. Online application of hyperthermia treatment planning could help to improve the heating quality. The aim of this study was to evaluate the clinical benefit of online treatment planning during treatment of pelvic tumors heated with the AMC-8 locoregional hyperthermia system. For online adaptive hyperthermia treatment planning, a graphical user interface was developed. Electric fields were calculated in a preprocessing step using our in-house-developed finite-difference-based treatment planning system. This allows instant calculation of the temperature distribution for user-selected phase-amplitude settings during treatment and projection onto the patient's computed tomographic scan for online visualization. Online treatment planning was used for 14 treatment sessions in 8 patients to reduce the patients' reports of hot spots while maintaining the same level of tumor heating. The predicted decrease in hot spot temperature should be at least 0.5°C, and the tumor temperature should decrease less than 0.2°C. These predictions were compared with clinical data: patient feedback about the hot spot and temperature measurements in the tumor region. In total, 17 hot spot reports occurred during the 14 sessions, and the alternative settings predicted the hot spot temperature to decrease by at least 0.5°C, which was confirmed by the disappearance of all 17 hot spot reports. At the same time, the average tumor temperature was predicted to change on average -0.01°C (range, -0.19°C to 0.34°C). The measured tumor temperature change was on average only -0.02°C (range, -0.26°C to 0.31°C). In only 2 cases the temperature decrease was slightly larger than 0.2°C, but at most it was 0.26°C. Online application of hyperthermia treatment planning is

  1. Thermal valorisation of automobile shredder residue: injection in blast furnace.

    Science.gov (United States)

    Mirabile, Daphne; Pistelli, Maria Ilaria; Marchesini, Marina; Falciani, Roberta; Chiappelli, Lisa

    2002-01-01

    Wastes with residual heating value, according to the trend of the world legislation, could be thermally reused. The present study is conducted to verify the possibility of thermal valorisation of a waste, denominated fluff, by injection in blast furnace. The fluff, arising from the automobile shredder operations, is a waste characterised by a high organic matrix and is potentially dangerous due to the heavy metals, oils filter and halogenated plastics content. The first step of the work is the chemical, physical and toxicological characterisation of this material. Then the fluff injection in a blast furnace tuyere is theoretically analysed with a mathematical model. Finally, experimental trials are conducted in a pilot plant, simulating the most important part of the blast furnace: the raceway, in order to analyse process and industrial aspects. In view of an industrial application a first economical evaluation is carried out on the basis of model and experimental results.

  2. Unique furnace system for high-energy-neutron experiments

    International Nuclear Information System (INIS)

    Panayotou, N.F.; Green, D.R.; Price, L.S.

    1982-03-01

    The low flux of high energy neutron sources requires optimum utilization of the available neutron field. A furnace system has been developed in support of the US DOE fusion materials program which meets this challenge. Specimens positioned in two temperature zones just 1 mm away from the outside surface of a neutron window in the furnace enclosure can be irradiated simultaneously at two independent, isothermal (+- 1 0 C) temperatures. The temperature difference between these closely spaced isothermal zones is controllable from 0 to 320 0 C and the maximum temperature is 400 0 C. The design of the system also provides a controlled specimen environment, rapid heating and cooling and easy access to heaters and thermocouples. This furnace system is in use at the Rotating Target Neutron Source-II of Lawrence Livermore National Laboratory

  3. Effect of heat treatment of whole cottonseed on in vitro, in situ and in ...

    African Journals Online (AJOL)

    Keywords: Amino acid flow, heat treatment, protein degradation, whole cononseed. * Author to whom ... heat-treated soybearu were compared with raw soybeans, it was found that ... et al., 1985; Faldet & Sarter, 1989) while milk fat percenrage.

  4. Structural steels for power generating equipment and heat and chemical heat treatments

    International Nuclear Information System (INIS)

    Astaf'ev, A.A.

    1979-01-01

    Development of structural steels for power generating equipment and for reactor engineering, in particular, is elucidated. Noted is utilization of the 15Kh2NMFA steels for the WWER-1000 reactor vessels, the 10GN2MFA steels for steam generators, pressurizers, vessels of the automatic emergency shut down and safety system; the 00Kh12N3DL steel for cast pump vessels and main locking bars. The recommendations on heat treatment of big forgings, for instance, ensuring the necessary complex of mechanical properties are given. Diffusion chromizing with subsequent nitriding of austenitic steels which increase durability of the components in BN reactors more than 4 times, is practised on a large scale

  5. Comparative study of ageing, heat treatment and accelerated carbonation for stabilization of municipal solid waste incineration bottom ash in view of reducing regulated heavy metal/metalloid leaching.

    Science.gov (United States)

    Santos, Rafael M; Mertens, Gilles; Salman, Muhammad; Cizer, Özlem; Van Gerven, Tom

    2013-10-15

    This study compared the performance of four different approaches for stabilization of regulated heavy metal and metalloid leaching from municipal solid waste incineration bottom ash (MSWI-BA): (i) short term (three months) heap ageing, (ii) heat treatment, (iii) accelerated moist carbonation, and (iv) accelerated pressurized slurry carbonation. Two distinct types of MSWI-BA were tested in this study: one originating from a moving-grate furnace incineration operation treating exclusively household refuse (sample B), and another originating from a fluid-bed furnace incineration operation that treats a mixture of household and light industrial wastes (sample F). The most abundant elements in the ashes were Si (20-27 wt.%) and Ca (16-19 wt.%), followed by significant quantities of Fe, Al, Na, S, K, Mg, Ti, and Cl. The main crystalline substances present in the fresh ashes were Quartz, Calcite, Apatite, Anhydrite and Gehlenite, while the amorphous fraction ranged from 56 to 73 wt.%. The leaching values of all samples were compared to the Flemish (NEN 7343) and the Walloon (DIN 38414) regulations from Belgium. Batch leaching of the fresh ashes at natural pH showed that seven elements exceeded at least one regulatory limit (Ba, Cr, Cu, Mo, Pb, Se and Zn), and that both ashes had excess basicity (pH > 12). Accelerated carbonation achieved significant reduction in ash basicity (9.3-9.9); lower than ageing (10.5-12.2) and heat treatment (11.1-12.1). For sample B, there was little distinction between the leaching results of ageing and accelerated carbonation with respect to regulatory limits; however carbonation achieved comparatively lower leaching levels. Heat treatment was especially detrimental to the leaching of Cr. For sample F, ageing was ineffective and heat treatment had marginally better results, while accelerated carbonation delivered the most effective performance, with slurry carbonation meeting all DIN limits. Slurry carbonation was deemed the most

  6. Local total and radiative heat-transfer coefficients during the heat treatment of a workpiece in a fluidised bed

    International Nuclear Information System (INIS)

    Gao, W.M.; Kong, L.X.; Hodgson, P.D.

    2006-01-01

    The heat-transfer coefficients around a workpiece immersed in an electrically heated heat treatment fluidised bed were studied. A suspension probe designed to simulate a workpiece of complex geometry was developed to measure local total and radiative heat-transfer coefficients at a high bed temperature. The probe consisted of an energy-storage region separated by insulation from the fluidised bed, except for the measuring surface, and a multi-thermocouple measurement system. Experiments in the fluidised bed were performed for a fluidising medium of 120-mesh alumina, a wide temperature range of 110-1050 deg. C and a fluidising number range of 1.18-4.24. It was found that the workpiece surface temperature has a more significant effect on heat transfer than the bed temperature. The total heat-transfer coefficient at the upper surface of the workpiece sharply decreased at the start of heating, and then steadily increased as heating progressed, while a sharp decrease became a rapid increase and then a slow increase for the radiative heat-transfer coefficient. A great difference in the heat-transfer coefficients around the workpiece was observed

  7. Fuzzy Logic Temperature Control System For The Induction Furnace

    Directory of Open Access Journals (Sweden)

    Lei Lei Hnin

    2015-08-01

    Full Text Available This research paper describes the fuzzy logic temperature control system of the induction furnace. Temperature requirement of the heating system varies during the heating process. In the conventional control schemes the switching losses increase with the change in the load. A closed loop control is required to have a smooth control on the system. In this system pulse width modulation based power control scheme for the induction heating system is developed using the fuzzy logic controller. The induction furnace requires a good voltage regulation to have efficient response. The controller controls the temperature depending upon weight of meat water and time. This control system is implemented in hardware system using microcontroller. Here the fuzzy logic controller is designed and simulated in MATLAB to get the desire condition.

  8. Methods for microwave heat treatment of manufactured components

    Science.gov (United States)

    Ripley, Edward B.

    2010-08-03

    An apparatus for heat treating manufactured components using microwave energy and microwave susceptor material. Heat treating medium such as eutectic salts may be employed. A fluidized bed introduces process gases which may include carburizing or nitriding gases. The process may be operated in a batch mode or continuous process mode. A microwave heating probe may be used to restart a frozen eutectic salt bath.

  9. Improving the engineering-and-economical performance of ore-thermal electric furnaces in the smelting of silicomanganese

    Science.gov (United States)

    Kondrashov, V. P.; Pogrebisskiy, M. Ya; Lykov, A. G.; Rabinovich, V. L.; Bulgakov, A. S.

    2018-02-01

    Ways of increase of ore-heating electric furnaces, used for production of silicomanganese, engineering-and-economical performance are analyzed. Questions of data of the electric, thermal and technological modes of the furnace functioning collecting and processing for use in operation of an advanced control system of the furnace providing increase in technical and economic efficiency of technological process and an adaptability to quality of burden stock are considered.

  10. Effects of Heat-treatments on the Mechanical Strength of Coated YSZ: An Experimental Assessment

    DEFF Research Database (Denmark)

    Toftegaard, Helmuth Langmaack; Sørensen, Bent F.; Linderoth, Søren

    2009-01-01

    The mechanical strength of thin, symmetric sandwich specimens consisting of a dense yttria-stabilized zirconia (YSZ) substrate coated with a porous NiO–YSZ layer at both major faces was investigated. Specimens were loaded in uniaxial tension to failure following heat treatments at various...... temperatures. In comparison with the YSZ material, the failure strength of coated specimens was found to increase for heat treatments at 1100°C, but decreased again with further increased heat-treatment temperatures....

  11. Reactor as furnace and reactor as lamp

    International Nuclear Information System (INIS)

    Goldanskii, V.I.

    1992-01-01

    There are presented general characteristics of the following ways of transforming of nuclear energy released in reactors into chemical : ordinary way (i.e. trough the heat, mechanical energy and electricity); chemonuclear synthesis ; use of high-temperature fuel elements (reactor as furnace); use of the mixed nγ-radiation of reactors; use of the radiation loops; radiation - photochemical synthesis (reactor as lamp). Advantage and disadvantages of all above variants are compared. The yield of the primary product of fixation of nitrogen (nitric oxide NO) in reactor with the high-temperature (above ca. 1900degC) fuel elements (reactor-furnace) can exceed W ∼ 200 kg per gram of burned uranium. For the latter variant (reactor-lamp) the yield of chemical products can reach W ∼ 60 kg. per gram of uranium. Such values of W are close to or even strongly exceed the yields of chemical products for other abovementioned variants and - what is particularly important - are not connected to the necessity of archscrupulous removal of radioactive contamination of products. (author)

  12. Materials analyses of ceramics for glass furnace recuperators

    Energy Technology Data Exchange (ETDEWEB)

    Weber, G.W.; Tennery, V.J.

    1979-11-01

    The use of waste heat recuperation systems offers significant promise for meaningful energy conservation in the process heat industries. This report details the analysis of candidate ceramic recuperator materials exposed to simulated industrial glass furnace hot flue gas environments. Several candidate structural ceramic materials including various types of silicon carbide, several grades of alumina, mullite, cordierite, and silicon nitride were exposed to high-temperature flue gas atmospheres from specially constructed day tank furnaces. Furnace charging, operation, and batch composition were selected to closely simulate industrial practice. Material samples were exposed in flues both with and without glass batch in the furnace for times up to 116 d at temperatures from 1150 to 1550/sup 0/C (2100 to 2800/sup 0/F). Exposed materials were examined by optical microscopy, scanning electron microscopy, energy dispersive x-ray analysis, x-ray diffraction, and x-ray fluorescence to identify material degradation mechanisms. The materials observations were summarized as: Silicon carbide exhibited enhanced corrosion at lower temperatures (1150/sup 0/C) when alkalies were deposited on the carbide from the flue gas and less corrosion at higher temperatures (1550/sup 0/C) when alkalies were not deposited on the carbide; alumina corrosion depended strongly upon purity and density and alumina contents less than 99.8% were unsatisfactory above 1400/sup 0/C; and mullite and cordierite are generally unacceptable for application in soda-lime glass melting environments at temperatures above 1100/sup 0/C.

  13. The effect of processing parameters during heat treatment of bulk high-T(sub c) superconductors

    Science.gov (United States)

    Cha, Y. S.; Dorris, S. E.; Hull, J. R.; Poeppel, R. B.

    1991-04-01

    Plastic extrusion is a promising method for producing the long lengths of high-Tc superconductor that will be necessary to meet many potential applications. A crucial phase of the extrusion method is removal of organic constituents. Incomplete removal can leave residual carbon at grain boundaries, which can adversely affect the superconducting properties, whereas excessively rapid removal of the organics can cause the extruded superconductor to disintegrate completely. In this paper, we analyze the effects of the following aspects of organics removal, as they apply to the firing of extruded YBa2Cu3O(x) coils: (1) total pressure in the furnace, (2) oxygen flow, (3) heat conduction, and (4) diffusion of volatile components during removal of organics.

  14. Waste and dust utilisation in shaft furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Senk, D.; Babich, A.; Gudenau, H.W. [Rhein Westfal TH Aachen, Aachen (Germany)

    2005-07-01

    Wastes and dusts from steel industry, non-ferrous metallurgy and other branches can be utilised e.g. in agglomeration processes (sintering, pelletising or briquetting) and by injection into shaft furnaces. This paper deals with the second way. Combustion and reduction behaviour of iron- and carbon-rich metallurgical dusts and sludges containing lead, zinc and alkali as well as other wastes with and without pulverised coal (PC) has been studied when injecting into shaft furnaces. Following shaft furnaces have been examined: blast furnace, cupola furnace, OxiCup furnace and imperial-smelting furnace. Investigations have been done at laboratory and industrial scale. Some dusts and wastes under certain conditions can be not only reused but can also improve combustion efficiency at the tuyeres as well as furnace performance and productivity.

  15. Effect of heat-treatment on toughness and strength properties of C-Mn steel

    International Nuclear Information System (INIS)

    Mohd bin Harun; Goh Kian Seong; Jasmin binti Baba

    1991-01-01

    The strength and toughness of the heat-treated and tempered C-Mn are studied. Two types of heat-treatment have been carried out with the specimens in an argon gas. The variation in the fracture surfaces of the heat-treated and tempered specimens with impact test temperature is discussed also

  16. Effect of heat treatment of toughness and strength properties of C-Mn steel

    International Nuclear Information System (INIS)

    Mohamad bin Harun; Goh Kian Seong; Yasmin binti Baba

    1989-01-01

    The strength and toughness of the heat-treated and tempered C-Mn are studied. Two type of heat-treatments have been carried out with the specimens in an argon gas. The variation in the fracture surfaces of the heat-treated and tempered specimens with impact test temperatures also is discussed. (author)

  17. Microstructural evolution of aluminide coatings on Eurofer during heat treatments

    International Nuclear Information System (INIS)

    Bhanumurthy, K.; Krauss, W.; Konys, J.

    2011-01-01

    Development of ceramic coatings are essential for the realization of Demo fusion reactor beyond ITER. These functional coatings have to be stable at high temperatures, provide insulating coatings to reduce MHD effects and also act as corrosion barriers to reduce tritium permeation. Some of important development of high temperature coatings are CVD process, powder slurry coatings, hot-dip aluminization and plasma detonation jet processes. Recently Galvono-Al (ECA) process is being used for depositing Al from organic electrolyte, where Al is existing as an toluol-based Al(C x H y ) complex. The deposit is performed under Ar cover gas at 100 deg C with a deposit rate of 10-12 μm/hr. This process is suitable for coating large and complex shaped assemblies and is a well established industrial process for coating Al for wide range of applications including automobile industry. In order to study the effect of high temperature on these coatings, few Al coated on Eurofer specimens were obtained from M/s. Rasant-Alcotec, Germany. The thickness of these coating is around 20 μm. The objective of the presents studies is to subject these coatings to standard heat treatment schedule of Eurofer and study the evolution of microchemistry and microstructure

  18. Microstructure Changes of ZrO{sub 2}/W/Mo Coating Layers on Graphite after Heat Treatment at 2100 ℃

    Energy Technology Data Exchange (ETDEWEB)

    Ahn, Gyu Baek; Choe, Kyeong Hwan; Cho, Gue Serb [Korea Institute of Industrial Technology, Incheon (Korea, Republic of); Kim, Sang Sub [Inha University, Incheon (Korea, Republic of)

    2016-08-15

    A tungsten coating was deposited onto a graphite substrate using the atmospheric plasma spraying (APS) technique. In order to increase the adhesion strength between the metallic tungsten(W) and graphite, a molybdenum (Mo) interlayer was pre-deposited onto the graphite surface by utilizing the APS technique. Also, after deposition of a APS-W coating, a zirconia (ZrO{sub 2}) was deposited onto the W coating layer. For the APS process, argon and helium were used as the plasma-forming gases, and argon was used as the shield gas to protect the plasma from oxidation. After the APS coating process, heat exposure treatment was performed at 2100 ℃ for 360 h within a sapphire single crystal-growing furnace in order to evaluate the thermal stability of the coatings. After heat treatment, the ZrO{sub 2}/W/Mo coating layers were bound with the graphite without any peeling off. The microvickers hardness of the APS-W coating layer was increased after heat treatment due to the formation of carbides. Also, carbide phases such as Mo{sub 2}C, WC, ZrC and Mo{sub 3}C{sub 2} were identified by XRD diffraction and EDS analysis, by analyzing the depths below the coating surface. It was considered that the Mo interlayer served as a good buffer layer between the APS-W coating and the graphite after the heat exposure treatment because the lattice structure of the molybdenum carbide was similar to that of the graphite.

  19. Development and field testing of an alternative latrine design utilizing basic oxygen furnace slag as a treatment media for pathogen removal

    Science.gov (United States)

    Stimson, J.; Suhogusoff, A. V.; Blowes, D. W.; Hirata, R. A.; Ptacek, C. J.; Robertson, W. D.; Emelko, M. B.

    2009-05-01

    In densely-populated communities in developing countries, appropriate setback distances for pit latrines often cannot be met. An alternative latrine was designed that incorporates two permeable reactive media to treat pathogens and nitrate from effluent. Basic oxygen furnace (BOF) slag in contact with wastewater effluent elevates pH to levels (> 11) that inactivate pathogens. Saturated woodchip creates reducing conditions that encourage the growth of denitrifying bacteria which remove NO3-. The field application was constructed in Santo Antônio, a peri-urban community located 25 km south of the city of São Paulo, Brazil. A 2-m diameter pit was excavated to a depth of 4 m into the sandy-clay unsaturated zone. A geotextile liner was emplaced to create saturated conditions in the 0.5-m thick woodchip barrier. Above the woodchip barrier, a 1-m thick layer of BOF slag mixed with pea gravel and sand was emplaced. A series of filter layers, grading upward from coarse sand to fine gravel, where placed above the BOF layer, and gravel was also infilled around the outer perimeter of the excavation, to ensure O2 diffusion into the design, the formation of biofilm, and degradation of organic material. A control latrine, constructed with similar hydraulic characteristics and nonreactive materials, was constructed at a locality 100 m away, in the same geological materials. Total coliform, thermotolerant coliform, and E. coli are removed by approximately 4-5 log concentration units in less than one meter of vertical transport through the BOF slag media. In the control latrine, comparable reductions in these pathogenic indicators are observed over three meters of vertical transport. Removal of sulphur-reducing Clostridia, Clostridium perfrigens and somatic coliphage are also achieved in the alternative design, but initial concentrations in effluent are low. Some measurable concentrations of pathogen indicators are measured in lysimeters below the BOF layer, but are associated

  20. Zone modelling of the thermal performances of a large-scale bloom reheating furnace

    International Nuclear Information System (INIS)

    Tan, Chee-Keong; Jenkins, Joana; Ward, John; Broughton, Jonathan; Heeley, Andy

    2013-01-01

    This paper describes the development and comparison of a two- (2D) and three-dimensional (3D) mathematical models, based on the zone method of radiation analysis, to simulate the thermal performances of a large bloom reheating furnace. The modelling approach adopted in the current paper differs from previous work since it takes into account the net radiation interchanges between the top and bottom firing sections of the furnace and also allows for enthalpy exchange due to the flows of combustion products between these sections. The models were initially validated at two different furnace throughput rates using experimental and plant's model data supplied by Tata Steel. The results to-date demonstrated that the model predictions are in good agreement with measured heating profiles of the blooms encountered in the actual furnace. It was also found no significant differences between the predictions from the 2D and 3D models. Following the validation, the 2D model was then used to assess the impact of the furnace responses to changing throughput rate. It was found that the potential furnace response to changing throughput rate influences the settling time of the furnace to the next steady state operation. Overall the current work demonstrates the feasibility and practicality of zone modelling and its potential for incorporation into a model based furnace control system. - Highlights: ► 2D and 3D zone models of large-scale bloom reheating furnace. ► The models were validated with experimental and plant model data. ► Examine the transient furnace response to changing the furnace throughput rates. ► No significant differences found between the predictions from the 2D and 3D models.

  1. Melting method for miscellaneous radioactive solid waste and melting furnace

    International Nuclear Information System (INIS)

    Osaki, Toru; Furukawa, Hirofumi; Uda, Nobuyoshi; Katsurai, Kiyomichi

    1998-01-01

    A vessel containing miscellaneous solid wastes is inserted in a crucible having a releasable material on the inner surface, they are induction-heated from the outside of the crucible by way of low temperature heating coils to melt low melting point materials in the miscellaneous wastes within a temperature range at which the vessel does not melt. Then, they are induction-heated by way of high temperature heating coils to melt the vessel and not yet melted materials, those molten materials are cooled, solidified molten material and the releasable material are taken out, and then the crucible is used again. Then, the crucible can be used again, so that it can be applied to a large scaled melting furnace which treats wastes by a unit of drum. In addition, since the cleaning of the used crucible and the application of the releasable material can be conducted without interrupting the operation of the melting furnace, the operation cycle of the melting furnace can be shortened. (N.H.)

  2. Modeling and simulation of an anode carbon baking furnace

    Energy Technology Data Exchange (ETDEWEB)

    Gundersen, Oe.; Balchen, J.G. [Norwegian Inst. of Technology, Dept. of Engineering Cybernetics, Trondheim (Norway)

    1995-11-01

    The anode temperature profile in a Hydro Aluminium baking furnace is obtained by solving the three dimensional heat equation. The main heat transfer and chemical processes are taken into account. Due to symmetry, one half of a pit is modeled. Along the gas path, submodels are derived for the under-pit area, pit area and under-lid area. For the gas flow, a stationary model is derived, whereas the heat equations are dynamically solved. The numerical model is derived from the control volume formulation. 23 refs., 20 figs.

  3. Modeling and simulation of an anode carbon baking furnace

    Directory of Open Access Journals (Sweden)

    Ø. Gundersen

    1995-01-01

    Full Text Available The anode temperature profile in a Hydro Aluminium baking furnace is obtained by solving the three dimensional heat equation. The main heat transfer and chemical processes are taken into account. Due to symmetry, one half of a pit is modeled. Along the gas path, submodels are derived for the under-pit area, pit area and under-lid area. For the gas flow, a stationary model is derived, whereas the heat equations are dynamically solved. The numerical model is derived from the control volume formulation.

  4. Catalytically supported reduction of emissions from small-scale biomass furnace systems

    International Nuclear Information System (INIS)

    Hartmann, Ingo; Lenz, Volker; Schenker, Marian; Thiel, Christian; Kraus, Markus; Matthes, Mirjam; Roland, Ulf; Bindig, Rene; Einicke, Wolf-Dietrich

    2011-01-01

    The increased use of solid biomass in small combustion for generating heat from renewable energy sources is unfortunately associated with increased emissions of airborne pollutants. The reduction is possible on the one hand by the use of high-quality modern furnaces to the latest state of the art. On the other hand, several promising approaches method for retrofitting small-scale furnaces are currently being developed that will allow an effective emission reduction by the subsequent treatment of the exhaust gas. The overview of current available emission control technologies for small-scale biomass combustion plants shows that there is still considerable need for research on the sustainable production of heat from solid biofuels. The amendment to the 1st BImSchV provides a necessary drastic reduction of discharged pollutants from small-scale biomass furnaces. When using the fuel wood in modern central heating boilers the required limits can be met at full load. However, dynamic load changes can cause brief dramatic emission increases even with wood central heating boilers. Firebox and control optimization must contribute in the future to a further reduction of emissions. The typical simple single-room fireplaces like hand-fed wood stoves are suitable under type test conditions to comply the limit values. By contrast, in practical operation, the harmful gas emissions be exceeded without secondary measures normally. The performed experimental investigations show that a reduction of both CO and of organic compounds by catalytic combustion is possible. In addition to developing specially adapted catalysts, it is necessary to provide additional dust separation by combined processes, since conventional catalysts are not suitable for deposition and retention of particulate matter or would lose their activity due to dust accumulation on the active surface, when the catalyst would act as a filter at the same time. To enable sufficiently high reaction temperatures and thus a

  5. Loss on Ignition Furnace Acceptance and Operability Test Procedure

    International Nuclear Information System (INIS)

    JOHNSTON, D.C.

    2000-01-01

    The purpose of this Acceptance Test Procedure and Operability Test Procedure (ATP/OTP)is to verify the operability of newly installed Loss on Ignition (LOI) equipment, including a model 1608FL CMTM Furnace, a dessicator, and balance. The operability of the furnace will be verified. The arrangement of the equipment placed in Glovebox 157-3/4 to perform LOI testing on samples supplied from the Thermal Stabilization line will be verified. In addition to verifying proper operation of the furnace, this ATP/OTP will also verify the air flow through the filters, verify a damper setting to establish and maintain the required differential pressure between the glovebox and the room pressure, and test the integrity of the newly installed HEPA filter. In order to provide objective evidence of proper performance of the furnace, the furnace must heat 15 crucibles, mounted on a crucible rack, to 1000 C, according to a program entered into the furnace controller located outside the glovebox. The glovebox differential pressure will be set to provide the 0.5 to 2.0 inches of water (gauge) negative pressure inside the glovebox with an expected airflow of 100 to 125 cubic feet per minute (cfm) through the inlet filter. The glovebox inlet G1 filter will be flow tested to ensure the integrity of the filter connections and the efficiency of the filter medium. The newly installed windows and glovebox extension, as well as all disturbed joints, will be sonically tested via ultra probe to verify no leaks are present. The procedure for DOS testing of the filter is found in Appendix A

  6. Loss on Ignition Furnace Acceptance and Operability Test Procedure

    Energy Technology Data Exchange (ETDEWEB)

    JOHNSON, D.C.

    2000-06-01

    The purpose of this Acceptance Test Procedure and Operability Test Procedure (ATP/OTP)is to verify the operability of newly installed LOI equipment, including a model 1608FL CM{trademark} Furnace, a dessicator, and balance. The operability of the furnace will be verified. The arrangement of the equipment placed in Glovebox 157-3/4 to perform Loss on Ignition (LOI) testing on samples supplied from the Thermal Stabilization line will be verified. In addition to verifying proper operation of the furnace, this ATP/OTP will also verify the air flow through the filters, verify a damper setting to establish and maintain the required differential pressure between the glovebox and the room pressure, and test the integrity of the newly installed HEPA filter. In order to provide objective evidence of proper performance of the furnace, the furnace must heat 15 crucibles, mounted on a crucible rack, to 1000 C, according to a program entered into the furnace controller located outside the glovebox. The glovebox differential pressure will be set to provide the 0.5 to 2.0 inches of water (gauge) negative pressure inside the glovebox with an airflow of 100 to 125 cubic feet per minute (cfm) through the inlet filter. The glovebox inlet Glfilter will he flow tested to ensure the integrity of the filter connections and the efficiency of the filter medium. The newly installed windows and glovebox extension, as well as all disturbed joints, will be sonically tested via ultra probe to verify no leaks are present. The procedure for DOS testing of the filter is found in Appendix A.

  7. Influence of Heat Treatment on Mercury Cavitation Resistance of Surface Hardened 316LN Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    Pawel, Steven J [ORNL; Hsu, Julia [Massachusetts Institute of Technology (MIT)

    2010-11-01

    The cavitation-erosion resistance of carburized 316LN stainless steel was significantly degraded but not destroyed by heat treatment in the temperature range 500-800 C. The heat treatments caused rejection of some carbon from the carburized layer into an amorphous film that formed on each specimen surface. Further, the heat treatments encouraged carbide precipitation and reduced hardness within the carburized layer, but the overall change did not reduce surface hardness fully to the level of untreated material. Heat treatments as short as 10 min at 650 C substantially reduced cavitation-erosion resistance in mercury, while heat treatments at 500 and 800 C were found to be somewhat less detrimental. Overall, the results suggest that modest thermal excursions perhaps the result of a weld made at some distance to the carburized material or a brief stress relief treatment will not render the hardened layer completely ineffective but should be avoided to the greatest extent possible.

  8. Heat treatment device for extending the life of a pressure vessel, particularly a reactor pressure vessel

    International Nuclear Information System (INIS)

    Krauss, P.; Mueller, E.; Poerner, H.; Weber, R.

    1979-01-01

    A support body in the form of an insulating cylinder is tightly sealed by connected surfaces at its outer circumference to the inner wall of the pressure vessel. It forms an annular heating space. The heat treatment or tempering of the pressure vessel takes place with the reactor space empty and screened from the outside by ceiling bolts. Heating gas or an induction winding can be used as the means of heating. (DG) [de

  9. Effect of heat treatment on the microstructure and properties of Ni based soft magnetic alloy.

    Science.gov (United States)

    Li, Chunhong; Ruan, Hui; Chen, Dengming; Li, Kejian; Guo, Donglin; Shao, Bin

    2018-04-20

    A Ni-based alloy was heat treated by changing the temperature and ambient atmosphere of the heat treatment. Morphology, crystal structure, and physical performance of the Ni-based alloy were characterized via SEM, XRD, TEM, and PPMS. Results show that due to the heat treatment process, the grain growth of the Ni-based alloy and the removal of impurities and defects are promoted. Both the orientation and stress caused by rolling are reduced. The permeability and saturation magnetization of the alloy are improved. The hysteresis loss and coercivity are decreased. Higher heat treatment temperature leads to increased improvement of permeability and saturation magnetization. Heat treatment in hydrogen is more conducive to the removal of impurities. At the same temperature, the magnetic performance of the heat-treated alloy in hydrogen is better than that of an alloy with heat treatment in vacuum. The Ni-based alloy shows an excellent magnetic performance on 1,373 K heat treatment in hydrogen atmosphere. In this process, the µ m , B s , P u , and H c of the obtained alloy are 427 mHm -1 , 509 mT, 0.866 Jm -3 , and 0.514 Am -1 , respectively. At the same time, the resistivity of alloy decreases and its thermal conductivity increases in response to heat treatment. © 2018 Wiley Periodicals, Inc.

  10. Handling of corn stover bales for combustion in small and large furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Morissette, R.; Savoie, P.; Villeneuve, J. [Agriculture and Agri-Food Canada, Quebec City, PQ (Canada)

    2010-07-01

    This paper reported on a study in which dry corn stover was baled and burned in 2 furnaces in the province of Quebec. Small and large rectangular bale formats were considered for direct combustion. The first combustion unit was a small 500,000 BTU/h dual chamber log wood furnace located at a hay growing farm in Neuville, Quebec. The heat was initially transferred to a hot water pipe system and then transferred to a hot air exchanger to dry hay bales. The small stover bales were placed directly into the combustion furnace. The low density of the bales compared to log wood, required filling up to 8 times more frequently. Stover bales produced an average of 6.4 per cent ash on a DM basis and required an automated system for ash removal. Combustion gas contained levels of particulate matter greater than 1417 mg/m{sup 3}, which is more than the local acceptable maximum of 600 mg/m{sup 3} for combustion furnaces. The second combustion unit was a high capacity 12.5 million BTU/h single chamber furnace located in Saint-Philippe-de-neri, Quebec. It was used to generate steam for a feed pellet mill. Large corn stover bales were broken up and fed on a conveyor and through a screw auger to the furnace. The stover was light compared to the wood chips used in this furnace. For mechanical reasons, the stover could not be fed continuously to the furnace.

  11. Fuel and energy saving in open pan furnace used in jaggery making through modified juice boiling/concentrating pans

    International Nuclear Information System (INIS)

    Anwar, S.I.

    2010-01-01

    In this paper the concept of fins has been used for heating purpose for improving efficiency of open pan jaggery making furnace. Pan is the integral part of these furnaces where boiling/concentration of sugarcane juice take place. Parallel fins were provided to the bottom of main pan and gutter pan of IISR Lucknow 2-pan furnace. Choice for type of fins was based on movement of flames and hot flue gases generated due to combustion of bagasse. Fins helped in more heat transfer to the sugarcane juice being concentrated. Considerable improvement in heat utilization efficiency (9.44%) was observed which resulted in saving of fuel and energy (31.34%).

  12. Nuclear safety inspection in treatment process for SG heat exchange tubes deficiency of unit 1, TNPS

    International Nuclear Information System (INIS)

    Zhang Chunming; Song Chenxiu; Zhao Pengyu; Hou Wei

    2006-01-01

    This paper describes treatment process for SG heat exchange tubes deficiency of Unit 1, TNPS, nuclear safety inspection of Northern Regional Office during treatment process for deficiency and further inspection after deficiency had been treated. (authors)

  13. The local heat treatment equipment and technology of the pipelines welded joints

    International Nuclear Information System (INIS)

    Korol'kov, P.M.

    1998-01-01

    The principal methods and equipment for local treatment of the pipe-lines weld joints in different industry branches is described. Recommendations about heat treatment equipment and technology application are given

  14. Study of critical dependence of stable phases in Nitinol on heat treatment using electrical resistivity probe

    International Nuclear Information System (INIS)

    Uchil, J.; Mohanchandra, K.P.; Kumara, K.G.; Mahesh, K.K.

    1998-01-01

    Phase transformations in 40% cold-worked Nitinol as a function of heat treatment have been studied using electrical resistivity variation with temperature. The stabilisation of austenitic, rhombohedral and martensitic phases is shown to critically depend on the temperatures of heat treatment by the analysis of temperature dependence of electrical resistivity in heating and cooling parts of the cycle. Characteristic values of electrical resistivity of the stable phases are determined. The R-phase has been found to form continuously with increasing heat-treatment temperature starting from room temperature and to suddenly disappear beyond heat-treatment at 683 K. The observed presence or absence of R-phase is confirmed by heat capacity measurements as a function of temperature. (orig.)

  15. Prediction of heat treatment in food processing machinery

    DEFF Research Database (Denmark)

    Karlson, Torben; Friis, Alan; Szabo, Peter

    1997-01-01

    The velocity and temperature fields of a shear thinning fluid in a co-rotating disc scraped surface heat exchanger (CDHE) are calculated using the finite element method. By tracking and timingparticles through the heat exchanger residence time and thermal time distributions are computed. The resi...

  16. Estimating the fuel moisture content to control the reciprocating grate furnace firing wet woody biomass

    International Nuclear Information System (INIS)

    Striūgas, N.; Vorotinskienė, L.; Paulauskas, R.; Navakas, R.; Džiugys, A.; Narbutas, L.

    2017-01-01

    Highlights: • Combustion of biomass with varying moisture content might lead to unstable operation of a furnace. • Method for automatic control of a furnace fired with wet biomass was developed. • Fuel moisture is estimated by cost-effective indirect method for predictive control. • Fuel moisture estimation methods and furnace control algorithm were validated in an industrial boiler. - Abstract: In small countries like Lithuania with a widespread district heating system, 5–10 MW moving grate biomass furnaces equipped with water boilers and condensing economisers are widely used. Such systems are designed for firing biomass fuels; however, varying fuel moisture, mostly in the range from 30% to 60%, complicates the automated operation. Without manual adjustment of the grate motion mode and other parameters, unstable operation or even extinction of the furnace is possible. To ensure stable furnace operation with moist fuel, the indirect method to estimate the fuel moisture content was developed based on the heat balance of the flue gas condensing economiser. The developed method was implemented into the automatic control unit of the furnace to estimate the moisture content in the feedstock and predictively adjust the furnace parameters for optimal fuel combustion. The indirect method based on the economiser heat balance was experimentally validated in a 6 MW grate-fired furnace fuelled by biomass with moisture contents of 37, 46, 50, 54 and 60%. The analysis shows that the estimated and manually measured values of the fuel moisture content do not differ by more than 3%. This deviation indicates that the indirect fuel moisture calculation method is sufficiently precise and the calculated moisture content varies proportionally to changes in the thermal capacity of the economiser. By smoothing the data using sliding weighted averaging, the oscillations of the fuel moisture content were identified.

  17. A novel laboratory scale method for studying heat treatment of cake flour

    OpenAIRE

    Chesterton, AKS; Wilson, David Ian; Sadd, PI; Moggridge, Geoffrey Dillwyn

    2014-01-01

    A lab-scale method for replicating the time–temperature history experienced by cake flours undergoing heat treatment was developed based on a packed bed configuration. The performance of heat-treated flours was compared with untreated and commercially heat-treated flour by test baking a high ratio cake formulation. Both cake volume and AACC shape measures were optimal after 15 min treatment at 130 °C, though their values varied between harvests. Separate oscillatory rheometry tests of cake ba...

  18. Heat stroke during long-term clozapine treatment: should we be concerned about hot weather?

    OpenAIRE

    Hoffmann, Maurício Scopel; Oliveira, Lucas Mendes; Lobato, Maria Inês Rodrigues; Belmonte-de-Abreu, Paulo

    2016-01-01

    Objective To describe the case of a patient with schizophrenia on clozapine treatment who had an episode of heat stroke. Case description During a heat wave in January and February 2014, a patient with schizophrenia who was on treatment with clozapine was initially referred for differential diagnose between systemic infection and neuroleptic malignant syndrome, but was finally diagnosed with heat stroke and treated with control of body temperature and hydration. Comments This report aims to...

  19. Effect of heat treatment duration on phase separation of sodium borosilicate glass, containing copper

    International Nuclear Information System (INIS)

    Shejnina, T.G.; Gutner, S.Kh.; Anan'in, N.I.

    1989-01-01

    The effect of heat treatment duration on phase separation of sodium borosilicate (SBS) glass, containing copper is studied. It is stated that phase separation close to equilibrium one is attained under 12 hours of heat treatment of SBS glass containing copper

  20. Industrial heat treatment of R-HPDC A356 automotive brake callipers

    CSIR Research Space (South Africa)

    Chauke, L

    2012-10-01

    Full Text Available Heat treatment of rheo-high pressure die cast (R-HPDC) A356 brake callipers has produced good mechanical properties on the laboratory scale. An industrial heat treatment is required to evaluate the applicability and conformance of the R-HPDC A356...

  1. Relaxation of residual stress in MMC after combined plastic deformation and heat treatment

    International Nuclear Information System (INIS)

    Bruno, G.; Ceretti, M.; Girardin, E.; Giuliani, A.; Manescu, A.

    2004-01-01

    Neutron Diffraction shows that plastic pre-deformation and heat treatments have opposite effects on the residual stress in Al-SiC p composites. The thermal micro residual stress is relaxed or even reversed by pre-strains above 0.2%, but restored by heat treatments. The sense of relaxation changes above 400 deg. C (the mixing temperature)

  2. Influence of heat treatment on magnesium alloys meant to automotive industry

    NARCIS (Netherlands)

    Popescu, G.; Moldovan, P.; Bojin, D.; Sillekens, W.H.

    2009-01-01

    The paper presents a study concerning the heat treatment realized on magnesium alloys, from AZ80 and ZK60 class. These alloys are destined to replace the conventional ferrous and aluminum alloys in automotive industry. It was realized the heat treatment, T5 - artificially aging, and it were

  3. Effects of heat treatment on the mechanical properties of kenaf fiber

    Energy Technology Data Exchange (ETDEWEB)

    Carada, Paulo Teodoro D. L. [Master’s student in the Graduate School of Science and Engineering, Mechanical Engineering, Doshisha University, 1-3 Tatara Miyakodani, Kyotanabe City, Kyoto Prefecture, 610-0394 (Japan); Fujii, Toru; Okubo, Kazuya [Professor in the Faculty of Science and Engineering, Department of Mechanical and Systems Engineering, Doshisha University, 1-3 Tatara Miyakodani, Kyotanabe City, Kyoto Prefecture, 610-0394 (Japan)

    2016-05-18

    Natural fibers are utilized in various ways. One specific application of it, is in the field natural fiber composite (NFC). Considerable amount of researches are conducted in this field due to rising concerns in the harmful effects of synthetic materials to the environment. Additionally, these researches are done in order to overcome the drawbacks which limit the wide use of natural fiber. A way to improve NFC is to look into the reinforcing component (natural fiber). Treatments, which are classified as mechanical or chemical in nature, can be done in order to improve the performance of the natural fiber. The aim of this study is to assess the effects of heat treatment in the mechanical properties of kenaf fiber. In addition, the response of mechanical properties after exposure to high moisture environment of heat-treated kenaf fibers was observed. Heat treatment was done for one hour with the following heating temperatures: 140, 160, 180, and 200 °C. X-ray diffraction analysis was done to calculate the crystallinity index of kenaf fibers after heat treatment. The results showed that increase in tensile strength can be attained when kenaf fibers are heat treated at 140 °C. However, the tensile modulus showed inconsistency with respect to heat treatment temperature. The computed crystallinity index of the fiber matched the tensile strength observed in non-treated and heat-treated kenaf fibers. The results obtained in this study can be used for applications where heat treatment on kenaf fibers is needed.

  4. Furnaces for destructive distillation

    Energy Technology Data Exchange (ETDEWEB)

    Gordon, A

    1897-12-04

    Shale or other material is dropped from a hopper F into an annular retort or kiln A/sup 3/, the walls of which enclose annular flues C, C/sup 1/ in which gas is burnt to heat it. Radial flues also extend across the kiln. The kiln is supported above the ground level by pillars B. The material rests at the bottom on an annular plate H, having a flat middle portion with inclined sides. This is supported within an annular hopper I, provided with counterweighted discharging doors I/sup 1/, held by latches and sealed by placing water on them; or a large conical hopper may be used, provided with a conveyer screw, and containing water. Four long scrapers J are reciprocated radially on the flat part of the plate H by rods J/sup 1/, passed through stuffing-boxes in the hopper, and engaged with eccentric K which are rotated by worm gearing. Doors M in the hopper I, and holes in the plate H, permit stirring-tools to be introduced. The upper part of the kiln consists of iron rings a, a/sup 1/; the products of combustion from the flues pass through openings a/sup 5/ into a central chimney a/sup 3/. The products of distillation are delivered through tubes G.

  5. Behavior of coke in large blast furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Nakamura, N

    1978-01-01

    Three blast furnaces were quenched in operation and the contents were examined; the temperature distribution was also measured, using Tempil pellets. The furnaces examined included a low productivity one, which was examined to see what was wrong. Changes in the quality of coke as it descends in the furnace, and coke behavior in the raceway and hearth are reported. The functions required of coke, and the effects of poor coke quality, are explained, together with the coke quality required in large blast furnaces. A theoretical study of the role of coke in large blast furnaces is included.

  6. Alkaline carbonates in blast furnace process

    Directory of Open Access Journals (Sweden)

    P. Besta

    2014-10-01

    Full Text Available The production of iron in blast furnaces is a complex of physical, chemical and mechanical processes. The input raw materials contain not only metallic components, but also a number of negative elements. The most important negative elements include alkaline carbonates. They can significantly affect the course of the blast furnace process and thus the overall performance of the furnace. As a result of that, it is essential to accurately monitor the alkali content in the blast furnace raw materials. The article analyzes the alkali content in input and output raw materials and their impact on the blast furnace process.

  7. Thermal design of a pressure electroslag remelting furnace applied for 5

    International Nuclear Information System (INIS)

    Cruz M, J.P.

    1999-01-01

    Actual work defines the thermal design methodology for pressure electroslag remelting furnaces (P ESR) of variable capacity, applied for 5 Kg. It begins with classification and description of secondary refining furnaces, after PESR process and the concept of thermal design are described. Next, in base of the steel weight to remelt (5 Kg); ingot, crucible and electrode dimensions are obtained. These elements will be inside of pressure vessel whose thickness are determined according to ASME Code (Section 8, Division 1, U G-27). It was developed a computer program, where the furnace capacity can be modified, so like other conditions, and display principal dimensions of the furnace. Current and voltage are obtained from the heat necessary to remelt the ingot and the heat transfer in the crucible, is analysed because of it is the most critical element. It was selected too the equipment to registry temperatures and pressure in base of thermocouple characteristics. (Author)

  8. Production of blast furnace coke from soft brown coal

    Energy Technology Data Exchange (ETDEWEB)

    Scholz, G.; Wundes, H.; Schkommodau, F.; Zinke, H.-G. (VEB Gaskombinat Schwarze Pumpe (German Democratic Republic))

    1988-01-01

    Reviews experimental production and utilization of high quality brown coal coke in the GDR during 1985 and 1986. The technology of briquetting and coking brown coal dust is described; the superior parameters of produced coke quality are listed in comparison to those of regular industrial coke made from brown and black coal. Dust emission from high quality brown coal coke was suppressed by coke surface treatment with dispersion foam. About 4,200 t of this coke were employed in black coal coke substitution tests in a blast furnace. Substitution rate was 11%, blast furnace operation was positive, a substitution factor of 0.7 t black coal coke per 1 t of brown coal coke was calculated. Technology development of high quality brown coal coke production is regarded as complete; blast furnace coke utilization, however, requires further study. 8 refs.

  9. Coke battery with 51-m{sup 3} furnace chambers and lateral supply of mixed gas

    Energy Technology Data Exchange (ETDEWEB)

    V.I. Rudyka; N.Y. Chebotarev; O.N. Surenskii; V.V. Derevich [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

    2009-07-15

    The basic approaches employed in the construction of coke battery 11A at OAO Magnitogorskii Metallurgicheskii Kombinat are outlined. This battery includes 51.0-m{sup 3} furnaces and a dust-free coke-supply system designed by Giprokoks with lateral gas supply; it is heated exclusively by low-calorific mixed gas consisting of blast-furnace gas with added coke-oven gas. The 82 furnaces in the coke battery are divided into two blocks of 41. The gross coke output of the battery (6% moisture content) is 1140000 t/yr.

  10. Study of heat treatment parameters for large-scale hydraulic steel gate track

    Directory of Open Access Journals (Sweden)

    Ping-zhou Cao

    2013-10-01

    Full Text Available In order to enhance external hardness and strength, a large-scale hydraulic gate track should go through heat treatment. The current design method of hydraulic gate wheels and tracks is based on Hertz contact linear elastic theory, and does not take into account the changes in mechanical properties of materials caused by heat treatment. In this study, the heat treatment parameters were designed and analyzed according to the bearing mechanisms of the wheel and track. The quenching process of the track was simulated by the ANSYS program, and the temperature variation, residual stress, and deformation were obtained and analyzed. The metallurgical structure field after heat treatment was predicted by the method based on time-temperature-transformation (TTT curves. The results show that the analysis method and designed track heat treatment process are feasible, and can provide a reference for practical projects.

  11. Heat treatment evaluation of steel ASTM A-131 grade A by X-Ray diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Ferreira Junior, Francisco; Feio, Luciana Gaspar; Costa, Ednelson Silva; Rodrigues, Lino Alberto Soares; Braga, Eduardo Magalhaes, E-mail: juniorferrer93@gmail.com [Universidade Federal do Pará (UFPA), Belém, PA (Brazil)

    2016-07-01

    Full text: This study evaluates the residual stress of naval steel ASTM A-131 grade A before and after heat treatment. Residual stresses were determined by the technique of X-ray diffraction (XRD). Before heat treatment the residual stress measurements were made at 36 (thirty six) points distributed in a specimen with dimensions of 400 mm long, 200 mm wide and 95 mm thick, then the plate under analysis was brought to the oven for the implementation of heat treatment. To check the performance of the heat treatment, the plate was again subjected to XRD measurements of the same points previously measured in order to compare the residual stresses. As result, there was a reduction of residual stresses with the application of heat treatment. References: [1] COLPAERT, H. Metalografia dos Produtos Siderurgicos Comuns. 4 Edição. Editora Blucher. Saõ Paulo, SP, 2008. [2] HILL, R. Princípios de Metalurgia Física, 1992. (author)

  12. Atomization in a graphite furnace with ballast - a method of improvement of reliability of atomic absorption analysis

    International Nuclear Information System (INIS)

    Katskov, D.A.; Grinshtejn, I.L.

    1978-01-01

    For the purpose of improving the reliability with which elements are determined in atomic absorption analysis with atomization in a graphite furnace, a method is proposed based on the use of a furnace with an extra ballast body. A small cylinder of graphite or refractory metal (Ta) placed in the central part of the furnace, is used as ballast. When in poor heat contact with the wall the ballast is heated by ray emission at a somewhat slower rate than the furnace. It is shown that the kinetics of evaporation of the substance being analysed in the ballast furnace is determined by the rate of change of temperature of the ballast body. As a result of the lag in evaporation, vapour from the analysed substance reaches a zone of a much higher temperature than with evaporation in the usual type furnace, leading to an increase in the degree of atomization. Theoretical analysis establishes the temperature of the ballast, and conditions for the determination of elements (Cd) are optimized. The experiments conducted indicate a considerable decrease in the effect of the composition of the sample on the results of the analysis and a lower molecular interference in the ballast furnace. With high evaporation lag the vapours of the sample reach the zone of practically constant temperature, thus making it possible to use the integral method of absorption registration with absolute accuracy. With fractionated distillation of volatile components of the sample, fractionation is considerably more accurate in a ballast furnace than in the usual type furnace

  13. Dimensional Behavior of Matrix Graphite Compacts during Heat Treatments for HTGR Fuel Element Fabrication

    International Nuclear Information System (INIS)

    Lee, Young-Woo; Yeo, Seunghwan; Cho, Moon Sung

    2015-01-01

    The carbonization is a process step where the binder that is incorporated during the matrix graphite powder preparation step is evaporated and the residue of the binder is carbonized during the heat treatment at about 1073 K. This carbonization step is followed by the final high temperature heat treatment where the carbonized compacts are heat treated at 2073-2173 K in vacuum for a relatively short time (about 2 hrs). In order to develop a fuel compact fabrication technology, and for fuel matrix graphite to meet the required material properties, it is essential to investigate the relationship among the process parameters of the matrix graphite powder preparation, the fabrication parameters of fuel element green compact and the heat treatments conditions, which has a strong influence on the further steps and the material properties of fuel element. In this work, the dimensional changes of green compacts during the carbonization and final heat treatment are evaluated when compacts have different densities from different pressing conditions and different final heat treatment temperatures are employed, keeping other process parameters constant, such as the binder content, carbonization time, temperature and atmosphere (two hours ant 1073K and N2 atmosphere). In this work, the dimensional variations of green compacts during the carbonization and final heat treatment are evaluated when compacts have different densities from different pressing conditions and different final heat treatment temperatures are employed

  14. The effect of heat treatment variables on the phase transformations at 1,420 C in Ti-48Al and Ti-48Al-2Mn-2Nb alloys

    International Nuclear Information System (INIS)

    Ramanujan, R.V.

    1995-01-01

    The effect of heat treatment variables such as initial microstructure, isothermal reaction time and cooling rate on the phase transformations occurring at 1,420 C in Ti-48Al and Ti-48Al-2Mn-2Nb alloys was studied. The main effect of the initial microstructure, which comprised either lamellae of α 2 and γ or equiaxed γ grains, was to alter the kinetics, through a change in the chemical driving force of the phase transformations. Therefore, the equiaxed γ grains transformed to α much faster than the lamellar structure and in the initially lamellar structure, growth of α resulted in the delineation of the initial dendritic structure formed during solidification. The effect of the rate of cooling from the heat treatment temperature on the final morphology of these alloys was drastic and resulted in a change in morphology from lamellar grains obtained on furnace cooling to a feathery and mottled morphology obtained on water quenching. TEM analysis of water quenched Ti-48Al-2Mn-2Nb revealed complex morphologies including a structure which consisted of equiaxed γ grains and residual α 2 and abutting colonies of γ and α 2 . Based on the TEM results, the early stages of formation of γ from α were studied and mechanisms of nucleation and growth discussed. The relative importance and the coexistence of massive and martensitic transformation products is also discussed

  15. Effect of heat treatment on polyphenol oxidase and peroxidase ...

    African Journals Online (AJOL)

    GREGO

    2006-12-18

    Dec 18, 2006 ... enzymes in plant and its resistance to heat has been reported by a ... sintered glass funnel and washed with cold acetone under low vacuum ... Peroxidase activity was determined by measuring the colour deve- lopment at ...

  16. Project for rationalization measures for international energy conservation. Model project concerning efficient consumption of energy for international energy conservation (Model project of waste heat recovery on billet reheating furnace); 1999 nendo kokusai energy shiyo gorika nado taisaku jigyo seika hokokusho. Kokusai energy shohi koritsuka nado model jigyo (kozai kanetsuro hainetsu kaishu model jigyo)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    For the purpose of curtailing energy consumption in the steel industry, a heavy energy consuming industry in Thailand, a model project was carried out for waste heat recovery on a billet reheating furnace, with the fiscal 1999 results compiled. This model project is to install a high efficiency recuperator and the latest combustion control system in the existing furnace in a SISCO (The Siam Iron and Steel Co., Ltd.) plant in Thailand. This year, following the preceding year, the construction manual was prepared, as were the test run manual, performance verification manual, operation and maintenance manual, etc. Supervisors were also dispatched to the site, giving guidance of the installation work, test run and the demonstrative operation, on the basis of these documents. Operation for verifying performance of the equipment was implemented on November 17, 1999, with the intended results obtained. Subsequently, operation maintenance instructors were dispatched, with energy saving effect proved through the collection/analysis of operation data and monitoring, for example. Further, as the dissemination activities, pamphlets and videos were prepared, and seminars were held, among others. (NEDO)

  17. Fiscal 2000 international energy use rationalization measures project. International energy consumption efficiency improvement technology diffusion project - Green helmet project (Thailand: Report on heating furnace energy conservation seminar); 2000 nendo. Kokusai energy shiyo gorika to taisaku jigyo, Kokusai energy shohi koritsuka to gijutsu fukyu jigyo, Green helmet jigyo (Thai : kanetsuro shoenergy seminar hokokusho)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    The above-named seminar was held in Bangkok, Thailand, on January 30, 2001, and covered three kinds of industries of ceramics, glass, and aluminum. Approximately 200 people attended the meeting, consisting of NEDO (New Energy and Industrial Technology Development Organization)-affiliated people and 16 lecturers from Japan, and Thai participants. The seminar comprised a 'keynote address' and 'lectures on engineering' that aimed at the three industries as a whole, and 'lectures on engineering' and 'cases and activities for energy conservation' that aimed, respectively, at the three industries. Lectures were delivered on operating technologies which were already in practical use and on state-of-the-art technologies. The keynote address, entitled 'Global warming prevention and industrial furnaces,' covered the results of the 'High-performance industrial furnace field test project.' The lectures on engineering dealt with the 'instrumentation control system' and 'heat insulation technology' which were basic technologies for energy conservation and 'diagnosis technology and practice' which aimed at the enhancement of energy conservation after the start of operation. Questions and answers were earnestly exchanged. (NEDO)

  18. Ploidy Manipulation of Zebrafish Embryos with Heat Shock 2 Treatment

    OpenAIRE

    Baars, Destiny L.; Takle, Kendra A.; Heier, Jonathon; Pelegri, Francisco

    2016-01-01

    Manipulation of ploidy allows for useful transformations, such as diploids to tetraploids, or haploids to diploids. In the zebrafish Danio rerio, specifically the generation of homozygous gynogenetic diploids is useful in genetic analysis because it allows the direct production of homozygotes from a single heterozygous mother. This article describes a modified protocol for ploidy duplication based on a heat pulse during the first cell cycle, Heat Shock 2 (HS2). Through inhibition of centriole...

  19. Interactions between goethite particles subjected to heat treatment

    DEFF Research Database (Denmark)

    Madsen, Daniel Esmarch; Hansen, Mikkel Fougt; Koch, C.B.

    2008-01-01

    We have studied the effect of heating on the magnetic properties of particles of nanocrystalline goethite by use of Mossbauer spectroscopy. Heating at 150 degrees C for 24 h leads to a change in the quadrupole shift in the low-temperature spectra, indicating a rotation of the sublattice...... magnetization directions. Fitting of quantiles, derived from the asymmetrically broadened spectra between 80 and 300 K, to the superferromagnetism model indicates that this change is due to a stronger magnetic coupling between the particles....

  20. Numerical modelling of an industrial glass-melting furnace

    Energy Technology Data Exchange (ETDEWEB)

    Hill, S C [Brigham Young Univ., Advanced Combustion Engineering Research Center, Provo, UT (United States); Webb, B W; McQuay, M Q [Brigham Young Univ., Mechanical Engineering Dept., Provo, UT (United States); Newbold, J [Lockheed Aerospace, Denver, CO (United States)

    2000-03-01

    The predictive capability of two comprehensive combustion codes, PCGC-3 and FLUENT, to simulate local flame structure and combustion characteristics in a industrial gas-fired, flat-glass furnace is investigated. Model predictions are compared with experimental data from the furnace for profiles of velocity, species concentrations, temperatures, and wall-incident radiative heat flux. Predictions from both codes show agreement with the measured mean velocity profiles and incident radiant flux on the crown. However, significant differences between the code predictions and measurements are observed for the flame-ozone temperatures and species concentrations. The observed discrepancies may be explained by (i) uncertainties in the distributions of mean velocity and turbulence in the portneck, (ii) uncertainties in the port-by-port stoichiometry, (iii) different grid-based approximations to the furnace geometry made in the two codes, (iv) the assumption of infinitely fast chemistry made in the chemical reaction model of both codes, and (v) simplifying assumptions made in the simulations regarding the complex coupling between the combustion space, batch blanket, and melt tank. The study illustrates the critical need for accurate boundary conditions (inlet air and fuel flow distributions, boundary surface temperatures, etc.) and the importance of representative furnace geometry in simulating these complex industrial combustion systems. (Author)

  1. Multikilowatt variable frequency microwave furnace

    International Nuclear Information System (INIS)

    Bible, D.W.; Lauf, R.J.; Everleigh, C.A.

    1992-01-01

    In this paper, the authors describe a new type of microwave processing furnace in which the frequency can be varied continuously from 4 to 8 GHz and the power level varied from zero up to 2.5 kW. The extraordinary bandwidth of this furnace is achieved by using a traveling wave tube (TWT) amplifier originally developed for electronic warfare applications. The TWT is a linear beam device characterized by a traveling electromagnetic wave that continuously extracts energy longitudinally along the path of an electron beam. The TWT, unlike other microwave tubes such as the magnetron, klystron, gyrotron, and others, does not depend upon resonant RF fields and is therefore capable of wide bandwidth operation.operation

  2. Fiscal 1998 research report on development of the advanced industrial furnace (R and D on the advanced industrial furnace). Volume 3; 1998 nendo koseino kogyoro no kaihatsu ni kansuru kenkyu seika hokokusho. Koseino kogyoro nado ni kansuru kenkyu kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    This report summarizes the research results of the chapter 4 and 5 (experimental database) from the research report on development of the advanced industrial furnace. The chapter 4 summarizes functions of the temperature performance evaluation simulator of the advanced continuous heating furnace for the database system, and various research results obtained by the simulator. This chapter also summarizes the research result on the applicability of high-temperature air combustion to other industries, the patent research result on heat storage combustion technology, the basic technology research result, and the reaction analysis result by FLUENT. The chapter 5 summarizes the combustion experiment data collection by developing self-completion high-temperature high-radiation heating technology. As for R and D on technology optimizing the profile of heating furnaces, the following data are summarized: measurement data of heat transfer in furnaces and heat flux data at right overhead furnace temperature under cold air and preheated air combustion in conventional furnaces, and heat storage combustion. (NEDO)

  3. Technological indicators of operation of the rotating-hearth furnace in conditions of discontinued production

    Directory of Open Access Journals (Sweden)

    Lazić, L.

    2008-04-01

    Full Text Available Quality heating of the steel charge to be rolled into seamless tubes in the rotating-hearth furnace requires continuous operation of the pilger mill. Interruption of the charging schedule leads to impaired charge heating process. Prolonged heating time causes a rise in the charge temperature above the limit values, and that in turn brings to a larger quantity of scale formed on the charge surface. Final result is loss of metal and overheating of the charge accompanied by increased fuel consumption and lower furnace productivity.

  4. Review of thermo-physical properties, wetting and heat transfer characteristics of nanofluids and their applicability in industrial quench heat treatment.

    Science.gov (United States)

    Ramesh, Gopalan; Prabhu, Narayan Kotekar

    2011-04-14

    The success of quenching process during industrial heat treatment mainly depends on the heat transfer characteristics of the quenching medium. In the case of quenching, the scope for redesigning the system or operational parameters for enhancing the heat transfer is very much limited and the emphasis should be on designing quench media with enhanced heat transfer characteristics. Recent studies on nanofluids have shown that these fluids offer improved wetting and heat transfer characteristics. Further water-based nanofluids are environment friendly as compared to mineral oil quench media. These potential advantages have led to the development of nanofluid-based quench media for heat treatment practices. In this article, thermo-physical properties, wetting and boiling heat transfer characteristics of nanofluids are reviewed and discussed. The unique thermal and heat transfer characteristics of nanofluids would be extremely useful for exploiting them as quench media for industrial heat treatment.

  5. Review of thermo-physical properties, wetting and heat transfer characteristics of nanofluids and their applicability in industrial quench heat treatment

    Directory of Open Access Journals (Sweden)

    Ramesh Gopalan

    2011-01-01

    Full Text Available Abstract The success of quenching process during industrial heat treatment mainly depends on the heat transfer characteristics of the quenching medium. In the case of quenching, the scope for redesigning the system or operational parameters for enhancing the heat transfer is very much limited and the emphasis should be on designing quench media with enhanced heat transfer characteristics. Recent studies on nanofluids have shown that these fluids offer improved wetting and heat transfer characteristics. Further water-based nanofluids are environment friendly as compared to mineral oil quench media. These potential advantages have led to the development of nanofluid-based quench media for heat treatment practices. In this article, thermo-physical properties, wetting and boiling heat transfer characteristics of nanofluids are reviewed and discussed. The unique thermal and heat transfer characteristics of nanofluids would be extremely useful for exploiting them as quench media for industrial heat treatment.

  6. Dynamical Treatment of Virialization Heating in Galaxy Formation

    Science.gov (United States)

    Wang, Peng; Abel, Tom

    2008-01-01

    In a hierarchical picture of galaxy formation virialization continually transforms gravitational potential energy into kinetic energies of the baryonic and dark matter. For the gaseous component the kinetic, turbulent energy is transformed eventually into internal thermal energy through shocks and viscous dissipation. Traditionally this virialization and shock heating has been assumed to occur instantaneously, allowing an estimate of the gas temperature to be derived from the virial temperature defined from the embedding dark matter halo velocity dispersion. As the mass grows the virial temperature of a halo grows. Mass accretion hence can be translated into a heating term. We derive this heating rate from the extended Press Schechter formalism and demonstrate its usefulness in semianalytical models of galaxy formation. Our method explicitly conserves energy, unlike the previous impulsive heating assumptions. Our formalism can trivially be applied in all current semianalytical models as the heating term can be computed directly from the underlying merger trees. Our analytic results for the first cooling halos and the transition from cold to hot accretion are in agreement with numerical simulations.

  7. Improvement of high temperature fatigue lifetime in AZ91 magnesium alloy by heat treatment

    Energy Technology Data Exchange (ETDEWEB)

    Mokhtarishirazabad, Mehdi [School of Metallurgy and Materials Engineering, Iran University of Science and Technology, Tehran (Iran, Islamic Republic of); Azadi, Mohammad, E-mail: m_azadi@ip-co.com [Fatigue and Wear Workgroup, Irankhodro Powertrain Company (IPCO), Tehran (Iran, Islamic Republic of); Hossein Farrahi, Gholam [School of Mechanical Engineering, Sharif University of Technology, Tehran (Iran, Islamic Republic of); Winter, Gerhard; Eichlseder, Wilfred [Chair of Mechanical Engineering, University of Leoben, Leoben (Austria)

    2013-12-20

    In the present paper, an improvement in high temperature fatigue properties of the AZ91 magnesium alloy with rare earth elements has been obtained by a typical heat treatment, denoted by T6. For this objective, out-of-phase thermo-mechanical fatigue, room temperature and high temperature low cycle fatigue tests are performed to compare lifetimes. Several rare earth elements are initially added to the AZ91 alloy during a gravity casting process in permanent molds. Also, the type of the heat treatment is examined. Results of specimens with only the solution (the T4 heat treatment) and the solution with the ageing process (the T6 heat treatment) are compared under isothermal fatigue loadings. Microstructural investigations are carried out, before and after fatigue experiments to demonstrate the heat treatment effect. Results showed that both low cycle fatigue and thermo-mechanical fatigue of the alloy at high temperatures increases tremendously after the T6 heat treatment. This behavior attributes to the variation of the ductility, which was a result of microstructural changes during the heat treatment and the varying temperature in fatigue tests.

  8. Improvement of high temperature fatigue lifetime in AZ91 magnesium alloy by heat treatment

    International Nuclear Information System (INIS)

    Mokhtarishirazabad, Mehdi; Azadi, Mohammad; Hossein Farrahi, Gholam; Winter, Gerhard; Eichlseder, Wilfred

    2013-01-01

    In the present paper, an improvement in high temperature fatigue properties of the AZ91 magnesium alloy with rare earth elements has been obtained by a typical heat treatment, denoted by T6. For this objective, out-of-phase thermo-mechanical fatigue, room temperature and high temperature low cycle fatigue tests are performed to compare lifetimes. Several rare earth elements are initially added to the AZ91 alloy during a gravity casting process in permanent molds. Also, the type of the heat treatment is examined. Results of specimens with only the solution (the T4 heat treatment) and the solution with the ageing process (the T6 heat treatment) are compared under isothermal fatigue loadings. Microstructural investigations are carried out, before and after fatigue experiments to demonstrate the heat treatment effect. Results showed that both low cycle fatigue and thermo-mechanical fatigue of the alloy at high temperatures increases tremendously after the T6 heat treatment. This behavior attributes to the variation of the ductility, which was a result of microstructural changes during the heat treatment and the varying temperature in fatigue tests

  9. Fate of pollutants post treatment of acid mine drainage with basic oxygen furnace slag: Validation of experimental results with a geochemical model

    CSIR Research Space (South Africa)

    Masindi, Vhahangwele

    2017-01-01

    Full Text Available (PRK) for the remediation of acid mine drainage. J. Hazard. Mater. 301, 332–341. Madzivire, G., Gitari, W.M., Vadapalli, V.R.K., Ojumu, T.V., Petrik, L.F., 2011. Fate of sulphate removed during the treatment of circumneutral mine water and acid mine...

  10. 78 FR 19606 - Energy Conservation Program for Consumer Products: Test Procedures for Residential Furnace Fans

    Science.gov (United States)

    2013-04-02

    ... difference between a modular blower and electric furnace is the presence of an electric resistance heating kit. DOE is aware that some modular blower manufacturers offer electric resistance heating kits to be... air. Measurements should be taken at nominal voltage and no voltage adjustments should be allowed. FER...

  11. Evaluation of dry heat treatment of soft wheat flour for the production of high ratio cakes.

    Science.gov (United States)

    Keppler, S; Bakalis, S; Leadley, C E; Sahi, S S; Fryer, P J

    2018-05-01

    An accurate method to heat treat flour samples has been used to quantify the effects of heat treatment on flour functionality. A variety of analytical methods has been used such as oscillatory rheology, rheomixer, solvent retention capacity tests, and Rapid Visco Analysis (RVA) in water and in aqueous solutions of sucrose, lactic acid, and sodium carbonate. This work supports the hypothesis that heat treatment facilitates the swelling of starch granules at elevated temperature. Results furthermore indicated improved swelling ability and increased interactions of flour polymers (in particular arabinoxylans) of heat treated flour at ambient conditions. The significant denaturation of the proteins was indicated by a lack of gluten network formation after severe heat treatments as shown by rheomixer traces. Results of these analyses were used to develop a possible cake flour specification. A method was developed using response surfaces of heat treated flour samples in the RVA using i) water and ii) 50% sucrose solution. This can uniquely characterise the heat treatment a flour sample has received and to establish a cake flour specification. This approach might be useful for the characterisation of processed samples, rather than by baking cakes. Hence, it may no longer be needed to bake a cake after flour heat treatment to assess the suitability of the flour for high ratio cake production, but 2 types of RVA tests suffice. Copyright © 2018 The Authors. Published by Elsevier Ltd.. All rights reserved.

  12. Effect of heat treatment upon the fatigue-crack growth behavior of Alloy 718 weldments

    International Nuclear Information System (INIS)

    James, L.A.; Mills, W.J.

    1981-05-01

    Gas-tungsten-arc weldments in Alloy 718 were studied in fatigue-crack growth test conducted at five temperatures over the range 24--649 degree C. In general, crack growth rates increased with increasing temperature, and weldments given the ''conventional'' post-weld heat-treatment generally exhibited crack growth rates that were higher than for weldments given the ''modified'' (INEL) heat-treatment. Limited testing in the as-welded condition revealed crack growth rates significantly lower than observed for the heat-treated cases, and this was attributed to residual stresses. Three different heats of filler wire were utilized, and no heat-to-heat variations were noted. 23 refs., 9 figs., 6 tabs

  13. Optimisation of the T6 heat treatment of rheocast alloy A356

    CSIR Research Space (South Africa)

    Moller, H

    2007-11-01

    Full Text Available popular solution heat treatment employed for SSM processed A356 is 6 hours at 540oC (i.e. similar to that used for permanent mould cast A356)6,7,9. Only limited work has been performed on the optimisation of the solution heat treatment of SSM processed... was not adequately studied by either Dewhirst8 or Rosso and Actis Grande5. The optimum artificial aging heat treatment proposed in both papers5,8 is 180oC for 4 hours. This was also confirmed in this work, but importantly, this applies only when natural aging...

  14. EFFECT OF HEAT TREATMENT ON THE SURVIVAL OF ...

    African Journals Online (AJOL)

    BARTH EKWUEME

    seconds at temperatures ranging from 69OC to 73OC. E. coli O157:H7 ... inoculum was added to 90ml of sterile raw milk (heated in water bath ..... the high temperature short time (HTST) pasteurization technique .... I. The use of selective media.

  15. Influence of heat treatment on microstructure and passivity of Cu ...

    Indian Academy of Sciences (India)

    200 ◦C for 20 h in salt bath and air cooled), B (heating up to 800 ◦C for 20 h and water ... chloride ions on passivity was associated with the formation of copper oxides/hydroxide and ... passive layer inhibits copper redeposition and/or preferen-.

  16. Efficient use of power in electric arc furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Freeman, E R; Medley, J E

    1978-02-01

    The maximum transfer of electric energy to the metal in an arc furnace depends on the length of arc and the impedance of the electrical supply system from the generators to the arc itself. The use of directly-reduced sponge iron by continuous feeding results in long periods of flat-bath operation, when it is particularly important to keep a short high-current arc to get the heat into the metal rather than to the refractories, which would suffer excessive wear. By reference to a 125 ton furnace, a method of assessing the optimum operating currents and power factors and the effects of differing power-supply systems is illustrated. The importance of a low-impedance power system is illustrated, and the possibility of being unable to use the maximum furnace power without excessive refractory wear is noted. The particular problems of connecting arc-furnace loads to electrical supply systems are reviewed, and consideration is given to the problem of voltage flicker. The use of compensators is discussed with reference to existing installations, in which strong supplies from the supply-authority system are not economically available. The furnace operating characteristics, which indicate the optimum points of working, have to be checked on commissioning, and the test procedures are outlined. The optimum points for each type of charge and steel can be assessed only during their actual production. The importance of proper recording of relevant data is stressed, and reference is made to the use of computers and automatic power-input controllers.

  17. Heat treatment regularity for viscose products in plate scrapers heat exchanger

    Directory of Open Access Journals (Sweden)

    K. A. Rashkin

    2012-01-01

    Full Text Available The current work describesthe construction of scraperplate-typeheat exchangerscurrently usedin industryand thetraffic patternof the productin it. Ananalytical model is represented and it is also posed the problemofthe analyticaldetermination ofthe requiredarea of heat exchangewith the use ofdifferential equations ofheat transfer in amovingliquid media, written in cylindrical coordinates, for symmetrical temperature distribution,without taking into accountthe energy dissipation.

  18. Energy saving by enhanced temperature measurement of stock materials of heat- and heat treatment process. Final report; Energieeinsparung durch verbesserte Nutzguttemperaturbestimmung bei Waerm- und Waermebehandlungsprozessen. Schlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Ley, I.; Klima, R.

    1999-06-01

    The essential source of errors for stock temperature measurement in industrial furnaces is the not well enough known emissivity and the reflected radiation. The examined pyrometers turned out to be not precise enough especially in case of reflected radiation. Measures trying to compensate the reflected radiation by measuring it separately or shielding the pyrometer from reflected radiation did not show satisfactory results. The most important result of the project was the development and operational test of a thermoelectric measurement by a so-called thermocouple probe. This probe measures by a thermocouple which is positioned to have a very intensive radiation exchange with the surface of the stock. Thus it can measure the surface temperature almost independently from emissivity. The advantages of the thermocouple probe where shown by installations at a heat treating and a reheating furnace. Because of the continuous measurement the furnaces could be optimised for energy saving or better product quality. The thermocouple probe enables strict optimisation of model aided furnace control and leads to improved quality and energy savings. (orig.) [German] Die wesentlichen Fehlerquellen bei der Messung der Nutzgutoberflaechentemperatur sind der haeufig nicht genau genug bekannte Nutzgut-Emissionsgrad und die an der Nutzgutoberflaeche reflektierte Fremdstrahlung. Die untersuchten auf dem Markt befindlichen Pyrometer erwiesen sich bei vorhandener Fremdstrahlung in Oefen als nicht genau und verlaesslich genug. Sowohl Versuche zur Abschirmung der Fremdstrahlung wie auch zur separaten Messung und Beruecksichtigung der Fremdstrahlung liefern bei wechselnden Prozesszustaenden jedoch keine befriedigenden Ergebnisse. In dieser Arbeit wurde als wichtigstes Ergebnis ein thermoelektrisches Temperaturmessverfahren mittels einer sogenannten Thermoelementsonde entwickelt und betrieblich erprobt. Mit der Thermoelementsonde wird die Nutzgutoberflaechentemperatur mittels eines

  19. Furnace coking simulations in a laboratory apparatus

    Energy Technology Data Exchange (ETDEWEB)

    Eaton, Paul [Champion Technologies Inc (United States)], email: paul.eaton@champ-tech.com; Newman, Bruce [ConocoPhillips (United States)], email: Bruce.A.Newman@conocophillips.com; Gray, Murray; Kubis, Alan; Derakhshesh, Marzie; Holt, Chris; Mitlin, David [Department of Chemical and Materials Engineering, University of Alberta (Canada)

    2010-07-01

    This work deals with simulating fouling behavior of crude oil in a delayed coker furnace. Fouling on different heated metal probes was investigated; these were mainly stainless steel, iron, or mild steel probes. Heat transfer theory was used to calculate the system fouling factor, and this parameter was recorded as a function of time to model in-situ fouling intensity. Physical and chemical properties such as buildup thickness and composition were investigated using different measuring techniques, most important of which were extractive-iron-nickel ion chromatography, optical and scanning electron microscopy (SEM), and electron dispersion spectroscopy (EDS). Changes in surface layers of the metallic probe during coke formation along with microstructures of the coke were examined using a focused-ion beam (FIB). It was shown that the iron probe exhibited more buildups on its surface than stainless steels, and fouling of mild steel came in between. As for oils with different concentrations, fouling of diluted atmospheric tower bottom (ATB) was greater than that of undiluted ATP.

  20. Milk protein-gum tragacanth mixed gels: effect of heat-treatment sequence.

    Science.gov (United States)

    Hatami, Masoud; Nejatian, Mohammad; Mohammadifar, Mohammad Amin; Pourmand, Hanieh

    2014-01-30

    The aim of this study was to investigate the role of the heat-treatment sequence of biopolymer mixtures as a formulation parameter on the acid-induced gelation of tri-polymeric systems composed of sodium caseinate (Na-caseinate), whey protein concentrate (WPC), and gum tragacanth (GT). This was studied by applying four sequences of heat treatment: (A) co-heating all three biopolymers; (B) heating the milk-protein dispersion and the GT dispersion separately; (C) heating the dispersion containing Na-caseinate and GT together and heating whey protein alone; and (D) co-heating whey protein with GT and heating Na-caseinate alone. According to small-deformation rheological measurements, the strength of the mixed-gel network decreased in the order: C>B>D>A samples. SEM micrographs show that the network of sample C is much more homogenous, coarse and dense than sample A, while the networks of samples B and D are of intermediate density. The heat-treatment sequence of the biopolymer mixtures as a formulation parameter thus offers an opportunity to control the microstructure and rheological properties of mixed gels. Copyright © 2013 Elsevier Ltd. All rights reserved.

  1. Effect of Pressure and Heat Treatments on the Compressive Strength of Reactive Powder Concrete

    Directory of Open Access Journals (Sweden)

    Helmi Masdar

    2018-01-01

    Full Text Available This paper presents the corresponding compressive strength of RPC with variable pressure combined with heating rate, heating duration, and starting time of heating. The treatments applied were 8 MPa static pressure on fresh RPC prims and heat curing at 240 °C in an oven. The compressive strength test was conducted at 7-d and 28-d. The images of RPC morphology were captured on the surface of a fractured specimen using Scanning Electron Microscopy in Secondary Electron detector mode to describe pore filing mechanism after treatments. The results show that a heating rate at 50 °C/hr resulted in the highest compressive strength about 40 % more than those at 10 or 100 °C/hr. A heating duration of 48 hours led to the maximum compressive strength. Heat curing applied 2 days after casting resulted in the maximum compressive. Heat curing had a signicant effect on the compresssive strength due to the acceleration of both reactions (hydration and pozzolanic and the degree of transformation from tobermorite to xonotlite. It is concluded that the optimum condition of treatments is both pressure and heat curing at 2-day after casting with a rate of 50 °C/hr for 48 hours.

  2. Stone heat treatment in the Early Mesolithic of southwestern Germany: Interpretation and identification.

    Directory of Open Access Journals (Sweden)

    Patrick Schmidt

    Full Text Available The Early Mesolithic of southwestern Germany, the so-called Beuronian (9600-7100 BC, is a period of important transformations in the way people lived, in their subsistence and in the stone tools they produced. One of the perhaps most spectacular re-inventions of that time is heat treatment of stones prior to their manufacture into tools. Although heat treatment has been understood as one of the defining characteristics of the Beuronian of southwestern Germany, and although its existence has been known for almost 30 years now, relatively few systematic studies on it are available. In this paper, we present such a study, aiming to shed light on two questions: (1 what technique and heating parameters were used in the Beuronian and (2 how reliable are the macroscopic proxies traditionally used to identify heat treatment in this context? We investigate these questions using a non-destructive archaeometric technique for measuring past heating temperatures of heat-treated stones and a quantitative surface roughness analysis aiming to understand the relations between surface aspect and heat treatment. These methods are applied to 46 Jurassic chert artefacts from the site Helga-Abri located in the Swabian Alb region of southwestern Germany. Our results document that an opportunistic low-investment procedure was used to heat stone, probably relying on the use of the above-ground part of regular camp-fires. We also found that the traditionally used macroscopic criteria, such as colour and surface gloss, cannot be unambiguously used to identify heat treatment in assemblages made from Jurassic chert. These findings have important implications for our understanding of the Beuronian lithic chaîne opératoire in terms of the investment in time and resources necessary, and for the refinement of archaeological techniques used to identify heat treatment in the Mesolithic of the Swabian Alb.

  3. Stone heat treatment in the Early Mesolithic of southwestern Germany: Interpretation and identification.

    Science.gov (United States)

    Schmidt, Patrick; Spinelli Sanchez, Océane; Kind, Claus-Joachim

    2017-01-01

    The Early Mesolithic of southwestern Germany, the so-called Beuronian (9600-7100 BC), is a period of important transformations in the way people lived, in their subsistence and in the stone tools they produced. One of the perhaps most spectacular re-inventions of that time is heat treatment of stones prior to their manufacture into tools. Although heat treatment has been understood as one of the defining characteristics of the Beuronian of southwestern Germany, and although its existence has been known for almost 30 years now, relatively few systematic studies on it are available. In this paper, we present such a study, aiming to shed light on two questions: (1) what technique and heating parameters were used in the Beuronian and (2) how reliable are the macroscopic proxies traditionally used to identify heat treatment in this context? We investigate these questions using a non-destructive archaeometric technique for measuring past heating temperatures of heat-treated stones and a quantitative surface roughness analysis aiming to understand the relations between surface aspect and heat treatment. These methods are applied to 46 Jurassic chert artefacts from the site Helga-Abri located in the Swabian Alb region of southwestern Germany. Our results document that an opportunistic low-investment procedure was used to heat stone, probably relying on the use of the above-ground part of regular camp-fires. We also found that the traditionally used macroscopic criteria, such as colour and surface gloss, cannot be unambiguously used to identify heat treatment in assemblages made from Jurassic chert. These findings have important implications for our understanding of the Beuronian lithic chaîne opératoire in terms of the investment in time and resources necessary, and for the refinement of archaeological techniques used to identify heat treatment in the Mesolithic of the Swabian Alb.

  4. Reactions of lactose during heat treatment of milk : a quantitative study

    NARCIS (Netherlands)

    Berg, H.E.

    1993-01-01

    The kinetics of the chemical reactions of lactose during heat treatment of milk were studied. Skim milk and model solutions resembling milk were heated. Reaction products were determined and the influence of varying lactose, casein and fat concentration on the formation of these products

  5. Preparation, heat treatment, and mechanical properties of the uranium-5 weight percent chromium eutectic alloy

    International Nuclear Information System (INIS)

    Townsend, A.B.

    1980-10-01

    The eutectic alloy of uranium-5 wt % chromium (U-5Cr) was prepared from high-purity materials and cast into 1-in.-thick ingots. This material was given several simple heat treatments, the mechanical properties of these heat-treated samples were determined; and the microstructure was examined. Some data on the melting point and transformation temperatures were obtained

  6. Effect of Heat Treatment on the Lycopene Content of Tomato Puree ...

    African Journals Online (AJOL)

    Effect of Heat Treatment on the Lycopene Content of Tomato Puree. MI Mohammed, DI Malami. Abstract. Lycopene is a powerful antioxidant. Epidemiological studies have associated its consumption with numerous health benefits. In this study the effects of heating on lycopene were investigated by exposing tomato ...

  7. Improved corrosion resistance of aluminum brazing sheet by a post-brazing heat treatment

    NARCIS (Netherlands)

    Norouzi Afshar, F.; Tichelaar, F.D.; Glenn, A. M.; Taheri, P.; Sababi, M.; Terryn, H.A.; Mol, J.M.C.

    2017-01-01

    This work studies the influence of the microstructure on the corrosion mechanism and susceptibility of as-brazed aluminum sheet. Various microstructures are obtained using postbrazing heat treatments developed to enhance the corrosion resistance of an AA4xxx/AA3xxx brazing sheet. The heat

  8. Methods of steel manufacturing - The electric arc furnace

    Science.gov (United States)

    Dragna, E. C.; Ioana, A.; Constantin, N.

    2018-01-01

    Initially, the carbon content was reduced by mixing “the iron” with metallic ingots in ceramic crucibles/melting pots, with external heat input. As time went by the puddling procedure was developed, a procedure which also assumes a mixture with oxidized iron ore. In 1856 Bessemer invented the convertor, thus demonstrating that steel can be obtained following the transition of an air stream through the liquid pig iron. The invention of Thomas, a slightly modified basic-lined converter, fostered the desulphurization of the steel and the removal of the phosphate from it. During the same period, in 1865, in Sireuil, the Frenchman Martin applies Siemens’ heat regeneration invention and brings into service the furnace with a charge composed of iron pig, scrap iron and iron ore, that produces a high quality steel [1]. An act worthy of being highlighted within the scope of steelmaking is the start-up of the converter with oxygen injection at the upper side, as there are converters that can produce 400 tons of steel in approximately 50 minutes. Currently, the share of the steel produced in electric arc furnaces with a charge composed of scrap iron has increased. Due to this aspect, the electric arc furnace was able to impose itself on the market.

  9. The movement of the burden in submerged-arc furnaces for the production of high-carbon ferromanganese

    International Nuclear Information System (INIS)

    Dyason, G.J.; See, J.B.

    1978-01-01

    The mechanism by which the burden moves in a submerged-arc furnace was investigated in two large industrial furnaces by the stimulus-response technique with a radiotracer of the radio-isotope 5 Fe as the stimulus. As this radio-isotope was suitable only for the measurement of residence-time distributions in the alloy phase, the analysis of the experiments was limited to that phase. The residence-time distributions obtained by the measurement of alloy samples obtained during tapping were analysed by various techniques. This analysis verified the existence of stagnant zones within the furnace, and showed that the movement of the burden through the furnace could not be described by either of the two idealized patterns of flow, i.e., plug flow or mixed flow. A composite model to describe the movement of the burden through the furnace was developed by consideration of the mechanism and position of heat generation within the furnace, the inner structure of the furnace, the general form of the measured residence-time distributions, and the mode of burden descent through the furnace. The composite model consisted of a dispersed plug-flow region in the upper regions of the furnace discharging into a constantly stirred tank reactor beneath the electrode tips. Non-linear regression analysis of the equations developed from the composite model permitted the selection of optimum values of model parameters to give computed curves that approximated to the residence-time distributions [af

  10. Simulation of Distortion and Residual Stress Development During Heat Treatment of Steel Castings

    Energy Technology Data Exchange (ETDEWEB)

    Beckermann, Christoph; Carlson, Kent

    2011-07-22

    Heat treatment and associated processing, such as quenching, are critical during high strength steel casting production. These processes must be managed closely to prevent thermal and residual stresses that may result in distortion, cracking (particularly after machining), re-work, and weld repair. The risk of casting distortion limits aggressive quenching that can be beneficial to the process and yield an improved outcome. As a result of these distortions, adjustments must be made to the casting or pattern design, or tie bars must be added. Straightening castings after heat treatments can be both time-consuming and expensive. Residual stresses may reduce a casting's overall service performance, possibly resulting in catastrophic failure. Stress relieving may help, but expends additional energy in the process. Casting software is very limited in predicting distortions during heat treatment, so corrective measures most often involve a tedious trial-and-error procedure. An extensive review of existing heat treatment residual stress and distortion modeling revealed that it is vital to predict the phase transformations and microstructure of the steel along with the thermal stress development during heat treatment. After reviewing the state-of-the-art in heat treatment residual stress and distortion modeling, an existing commercial code was selected because of its advanced capabilities in predicting phase transformations, the evolving microstructure and related properties along with thermal stress development during heat treatment. However, this software was developed for small parts created from forgings or machined stock, and not for steel castings. Therefore, its predictive capabilities for heat treatment of steel castings were investigated. Available experimental steel casting heat treatment data was determined to be of insufficient detail and breadth, and so new heat treatment experiments were designed and performed, casting and heat treating modified versions

  11. Heat Transfer treatment in computer codes for safety analysis

    International Nuclear Information System (INIS)

    Jerele, A.; Gregoric, M.

    1984-01-01

    Increased number of operating nuclear power plants has stressed importance of nuclear safety evaluation. For this reason, accordingly to regulatory commission request, safety analyses with computer codes are preformed. In this paper part of this thermohydraulic models dealing with wall-to-fluid heat transfer correlations in computer codes TRAC=PF1, RELAP4/MOD5, RELAP5/MOD1 and COBRA-IV is discussed. (author)

  12. Effects of Mead Wort Heat Treatment on the Mead Fermentation Process and Antioxidant Activity.

    Science.gov (United States)

    Czabaj, Sławomir; Kawa-Rygielska, Joanna; Kucharska, Alicja Z; Kliks, Jarosław

    2017-05-14

    The effects of mead wort heat treatment on the mead fermentation process and antioxidant activity were tested. The experiment was conducted with the use of two different honeys (multiflorous and honeydew) collected from the Lower Silesia region (Poland). Heat treatment was performed with the use of a traditional technique (gently boiling), the more commonly used pasteurization, and without heat treatment (control). During the experiment fermentation dynamics were monitored using high performance liquid chromatography with refractive index detection (HPLC-RID). Total antioxidant capacity (TAC) and total phenolic content (TPC) were estimated for worts and meads using UV/Vis spectrophotometric analysis. The formation of 5-hydroxymethylfurfural (HMF) was monitored by HPLC analyses. Heat treatment had a great impact on the final antioxidant capacity of meads.

  13. Effect of Carbon Nanofiber Heat Treatment on Physical Properties of Polymeric Nanocomposites—Part I

    Directory of Open Access Journals (Sweden)

    Khalid Lafdi

    2007-01-01

    Full Text Available The definition of a nanocomposite material has broadened significantly to encompass a large variety of systems made of dissimilar components and mixed at the nanometer scale. The properties of nanocomposite materials also depend on the morphology, crystallinity, and interfacial characteristics of the individual constituents. In the current work, vapor-grown carbon nanofibers were subjected to varying heat-treatment temperatures. The strength of adhesion between the nanofiber and an epoxy (thermoset matrix was characterized by the flexural strength and modulus. Heat treatment to 1800C∘ demonstrated maximum improvement in mechanical properties over that of the neat resin, while heat-treatment to higher temperatures demonstrated a slight decrease in mechanical properties likely due to the elimination of potential bonding sites caused by the elimination of the truncated edges of the graphene layers. Both the electrical and thermal properties of the resulting nanocomposites increased in conjunction with the increasing heat-treatment temperature.

  14. Economics of residential gas furnaces and water heaters in United States new construction market

    Energy Technology Data Exchange (ETDEWEB)

    Lekov, Alex B.; Franco, Victor H.; Wong-Parodi, Gabrielle; McMahon, James E.; Chan, Peter

    2009-05-06

    New single-family home construction represents a significant and important market for the introduction of energy-efficient gas-fired space heating and water-heating equipment. In the new construction market, the choice of furnace and water-heater type is primarily driven by first cost considerations and the availability of power vent and condensing water heaters. Few analysis have been performed to assess the economic impacts of the different combinations of space and water-heating equipment. Thus, equipment is often installed without taking into consideration the potential economic and energy savings of installing space and water-heating equipment combinations. In this study, we use a life-cycle cost analysis that accounts for uncertainty and variability of the analysis inputs to assess the economic benefits of gas furnace and water-heater design combinations. This study accounts not only for the equipment cost but also for the cost of installing, maintaining, repairing, and operating the equipment over its lifetime. Overall, this study, which is focused on US single-family new construction households that install gas furnaces and storage water heaters, finds that installing a condensing or power-vent water heater together with condensing furnace is the most cost-effective option for the majority of these houses. Furthermore, the findings suggest that the new construction residential market could be a target market for the large-scale introduction of a combination of condensing or power-vent water heaters with condensing furnaces.

  15. Experimental heat treatment of silcrete implies analogical reasoning in the Middle Stone Age.

    Science.gov (United States)

    Wadley, Lyn; Prinsloo, Linda C

    2014-05-01

    Siliceous rocks that were not heated to high temperatures during their geological formation display improved knapping qualities when they are subjected to controlled heating. Experimental heat treatment of South African silcrete, using open fires of the kind used during the Middle Stone Age, shows that the process needed careful management, notwithstanding recent arguments to the contrary. Silcrete blocks fractured when heated on the surface of open fires or on coal beds, but were heated without mishap when buried in sand below a fire. Three silcrete samples, a control, a block heated underground with maximum temperature between 400 and 500 °C and a block heated in an open fire with maximum temperature between 700 and 800 °C, were analysed with X-ray powder diffraction (XRD), X-ray fluorescence (XRF), optical microscopy, and both Fourier transform infrared (FTIR) and Raman spectroscopy. The results show that the volume expansion during the thermally induced α- to β-quartz phase transformation and the volume contraction during cooling play a major role in the heat treatment of silcrete. Rapid heating or cooling through the phase transformation at 573 °C will cause fracture of the silcrete. Successful heat treatment requires controlling surface fire temperatures in order to obtain the appropriate underground temperatures to stay below the quartz inversion temperature. Heat treatment of rocks is a transformative technology that requires skilled use of fire. This process involves analogical reasoning, which is an attribute of complex cognition. Copyright © 2014 Elsevier Ltd. All rights reserved.

  16. Furnace for rapid thermal processing

    NARCIS (Netherlands)

    Roozeboom, F.; Duine, P.A.; Sluis, P. van der

    2001-01-01

    A Method (1) for Rapid Thermal Processing of a wafer (7), wherein the wafer (7) is heated by lamps (9), and the heat radiation is reflected by an optical switching device (15,17) which is in the reflecting state during the heating stage. During the cooling stage of the wafer (7), the heat is

  17. Water cooling system for sintering furnaces of nuclear fuel pellets

    International Nuclear Information System (INIS)

    1996-01-01

    This work has as a main objective to develop a continuous cooling water system, which is necessary for the cooling of the sintering furnaces. This system is used to protect them as well as for reducing the water consumption, ejecting the heat generated into this furnaces and scattering it into the atmosphere in a fast and continuous way. The problem was defined and the reference parameters established, making the adequate research. The materials were selected as well as the length of the pipeline which will carry the secondary refrigerant fluid (water). Three possible solutions were tried,and evaluated, and from these, the thermal and economically most efficient option was selected. The layout of the solution was established and the theoretical construction of a cooling system for liquids using dichlorofluoromethane (R-22), as a refrigerant and a air cooled condenser, was accomplished. (Author)

  18. NEDO project reports. High performance industrial furnace development project - High temperature air combustion

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-21

    For the purpose of reducing energy consumption, a NEDO project 'Developmental research on high efficiency industrial furnaces' was carried out from FY 1993 to FY 1999 by The Japan Industrial Furnaces Manufacturers Association, and the paper outlined the details of the project. Industrial furnaces handled in this R and D can bring 30% reduction of the energy consumption and approximately 50% NOx reduction, and were given the 9th Nikkei global environmental technology prize. In the study of combustion phenomena of high temperature air combustion, the paper arranged characteristics of flame, the base of gaseous fuel flame, the base of liquid fuel flame, the base of solid fuel flame, etc. Concerning high temperature air combustion models for simulation, fluid dynamics and heat transfer models, and reaction and NOx models, etc. As to impacts of high temperature air combustion on performance of industrial furnaces, energy conservation, lowering of pollution, etc. In relation to a guide for the design of high efficiency industrial furnaces, flow charts, conceptual design, evaluation method for heat balance and efficiency using charts, combustion control system, applicability of high efficiency industrial furnaces, etc. (NEDO)

  19. NEDO project reports. High performance industrial furnace development project - High temperature air combustion

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-21

    For the purpose of reducing energy consumption, a NEDO project 'Developmental research on high efficiency industrial furnaces' was carried out from FY 1993 to FY 1999 by The Japan Industrial Furnaces Manufacturers Association, and the paper outlined the details of the project. Industrial furnaces handled in this R and D can bring 30% reduction of the energy consumption and approximately 50% NOx reduction, and were given the 9th Nikkei global environmental technology prize. In the study of combustion phenomena of high temperature air combustion, the paper arranged characteristics of flame, the base of gaseous fuel flame, the base of liquid fuel flame, the base of solid fuel flame, etc. Concerning high temperature air combustion models for simulation, fluid dynamics and heat transfer models, and reaction and NOx models, etc. As to impacts of high temperature air combustion on performance of industrial furnaces, energy conservation, lowering of pollution, etc. In relation to a guide for the design of high efficiency industrial furnaces, flow charts, conceptual design, evaluation method for heat balance and efficiency using charts, combustion control system, applicability of high efficiency industrial furnaces, etc. (NEDO)

  20. Improving Gas Furnace Performance: A Field and Laboratory Study at End of Life

    Energy Technology Data Exchange (ETDEWEB)

    Brand, L. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States); Yee, S. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States); Baker, J. [Partnership for Advanced Residential Retrofit (PARR), Des Plaines, IL (United States)

    2015-02-01

    In 2010, natural gas provided 54% of total residential space heating energy the U.S. on a source basis, or 3.5 Quadrillion Btu. Natural gas burned in furnaces accounted for 92% of that total, and boilers and other equipment made up the remainder. A better understanding of installed furnace performance is a key to energy savings for this significant energy usage. In this project, the U.S. Department of Energy Building America team Partnership for Advanced Residential Retrofit examined the impact that common installation practices and age-induced equipment degradation may have on the installed performance of natural gas furnaces over the life of the product, as measured by steady-state efficiency and annual efficiency. The team identified 12 furnaces of various ages and efficiencies that were operating in residential homes in the Des Moines, Iowa, metropolitan area and worked with a local heating, ventilation, and air conditioning contractor to retrieve furnaces and test them at the Gas Technology Institute laboratory for steady-state efficiency and annual efficiency. Prior to removal, system airflow, static pressure, equipment temperature rise, and flue loss measurements were recorded for each furnace as installed in the house.

  1. Influence of Heat Treatment on the Corrosion Behavior of Purified Magnesium and AZ31 Alloy

    OpenAIRE

    Khalifeh, Sohrab; Burleigh, T. David

    2017-01-01

    Magnesium and its alloys are ideal for biodegradable implants due to their biocompatibility and their low-stress shielding. However, they can corrode too rapidly in the biological environment. The objective of this research was to develop heat treatments to slow the corrosion of high purified magnesium and AZ31 alloy in simulated body fluid at 37{\\deg}C. Heat treatments were performed at different temperatures and times. Hydrogen evolution, weight loss, PDP, and EIS methods were used to measu...

  2. Regularities of texture formation in alloys undergoing phase transformations during heat treatment and plastic working

    International Nuclear Information System (INIS)

    Ageev, N.V.; Babarehko, A.A.

    1983-01-01

    Peculiarities of texture formation in metals undergoing phase transformations in the temperature range of heat treatment and hot working are investigated theoretically and experimentally. A low-temperature phase after hot working is shown to inherite a high-temperature phase texture due to definite orientation conformity during phase transformation. Strengthened heat and thermomechanical treatments, as a rule, do not destroy material texture but change it

  3. Synergistic effects of heat and irradiation treatment (thermoradiation) in the sterilization of medical products

    International Nuclear Information System (INIS)

    Trauth, C.A. Jr.; Sivinski, H.D.

    1975-01-01

    This paper describes a generic class of sterilization processes is which properly chosen combinations of radiation and heat synergistically inactivate many bacteria and viruses. Treatments with optimal combinations are shown to offer the possibility of using lower total doses and lower temperatures than would be required separately for sterilization. This results from easier elimination of heat-labile, radioresistant organisms and radiolabile, heat-resistant organisms, and from synergistic inactivation of organisms which are both radioresistant and heat resistant. These processes depend upon temperature, dose-rate, and time in fairly complex ways; therefore, an analytical framework in which they can be defined is also presented. (author)

  4. Impact of burning oil as auxiliary fuel in kraft recovery furnaces upon SO2 emissions

    International Nuclear Information System (INIS)

    Someshwar, A.V.; Caron, A.L.; Pinkerton, J.E.

    1990-01-01

    The relationship between burning medium sulfur oil as auxiliary fuel in kraft recovery furnaces and SO 2 emissions was examined. Analysis of long-term CEMS SO 2 data from four furnaces shows no increase in SO 2 emissions as a result of oil burning. The results of field tests conducted at four furnaces while co-firing oil with liquor (up to 34% of total heat input) show that (1) average SO 2 emissions during the oil firing period either decreased or remained unchanged; (2) the overall sulfur retention within the furnace remained consistently high (more than 90%) with increasing levels of oil burning; (3) apportioning stack SO 2 emissions between those derived from oil and black liquor was infeasible. The results indicate that the same alkali fume generation processes that lead to the efficient capture of SO 2 resulting from black liquor combustion may be responsible for the capture of SO 2 resulting from sulfur-containing oil combustion

  5. Influence of thermal charge preparation on coke comminution under blast-furnace operating conditions

    Energy Technology Data Exchange (ETDEWEB)

    Shkoller, M.B.; Dinel' t, V.M.; Korchuganova, G.S.; Petrov, V.B.

    1983-01-01

    An investigation is described for the study of structural breakdown of coke by thermochemical action of alkali and alkaline-earth metal vapors under blast furnace operating conditions. Bench-scale test facilities are described in which a pair of coke samples are exposed to the metal vapors then subjected to gasification. Structural strength tests were performed before and after each experiment. Coke samples were obtained in either moist or thermally prepared condition. The value of thermal charge preparation (heat treatment of the coal at 150/sup 0/C in a fluidized bed) was established, since it shifts the pore size distribution to the smaller size, thereby retarding adsorption of the metal vapors. 16 references, 4 figures, 2 tables.

  6. Evaluation of the Characteristics of the Aluminum Alloy Casting Material by Heat Treatment

    International Nuclear Information System (INIS)

    Lee, Syung Yul; Park, Dong Hyun; Won, Jong Pil; Kim, Yun Hae; Lee, Myung Hoon; Moon, Kyung Man; Jeong, Jae Hyun

    2012-01-01

    Aluminum is on active metal, but it is well known that its oxide film plays a role as protective barrier which is comparatively stable in air and neutral aqueous solution. Thus, aluminum alloys have been widely applied in architectural trim, cold and hot-water storage vessels and piping etc., furthermore, the aluminum alloy of AC8A have been widely used in mold casting material of engine piston because of its properties of temperature and wear resistance. In recent years, the oil price is getting higher and higher, thus the using of low quality oil has been significantly increased in engines of ship and vehicle. Therefore it is considered that evaluation of corrosion resistance as well as wear resistance of AC8A material is also important to improve its property and prolong its lifetime. In this study, the effect of solution and tempering heat treatment to corrosion and wear resistance is investigated with electrochemical method and measurement of hardness. The hardness decreased with solution heat treatment compared to mold casting condition, but its value increased with tempering heat treatment and exhibited the highest value of hardness with tempering heat treatment temperature at 190 .deg. C for 24hrs. Furthermore, corrosion resistance increased with decreasing of the hardness, and decreased with increasing of the hardness reversely. As a result, it is suggested that the optimum heat treatment to improve both corrosion and wear resistance is tempering heat treatment temperature at 190 .deg. C for 16hrs

  7. Report on survey for high-performance industrial furnace introduction field test project in fiscal 1999. Verification work on achievements of industrial furnace development in 1999 by using theoretical method; 1999 nendo koseino kogyoro donyu field test jigyo chosa hokokusho. 1999 nendo koseino kogyoro kaihatsu seika no rironteki shuho ni yoru kakusho gyomu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    The high-performance industrial furnace introduction field test project has been executed from fiscal 1998 through fiscal 2000. Fiscal 1999 has performed measurements, evaluations, analyses, and follow-ups on representative demonstration furnaces, subsequently from fiscal 1998. At the same time, theoretical discussions were given to understand the details of the achievements. The measurements and investigations on the representative demonstration furnaces verified remarkable enhancement in the waste heat recovery rate, and noticeable reduction in the fuel unit requirement. In order to understand in-furnace phenomena and heat conduction mechanisms, simulations were made on combustion gas flows, combustion reactions, and heat conduction by using three-dimensional and non-steady state continuous analyses. The method used is an effective method to elucidate the in-furnace gas temperature distribution in terms of space and time, and evaluate the heat conducting performance quantitatively. The result obtained in the current fiscal year on the overall heat absorption rate was found to be about the same value as for conventional furnaces. The temperature efficiency calculation value for the heat recovering device was 90 to 95%, which is much higher than that for the conventional furnaces of 30 to 60%. The calculation value for the fuel unit requirement was also reduced by 20 to 30% from that of the conventional furnaces. The simulation result is effective in understanding the heat conduction performance enhancing mechanism, having been supplemented by the measurements. (NEDO)

  8. Aging of iron (hydr)oxides by heat treatment and effects on heavy metal binding

    DEFF Research Database (Denmark)

    Sørensen, Mette Abildgaard; Starckpoole, M. M.; Frenkel, A. I.

    2000-01-01

    their transformations caused by heat treatment prior to disposal or aging at a proper disposal site. The transformations were investigated by XRD, SEM, XANES, EXAFS, surface area measurements, pH static leaching tests, and extractions with oxalate and weak hydrochloric acid. It was found that at 600 and 900 °C the iron...... oxides were transformed to hematite, which had a greater thermodynamic stability but less surface area than the initial products. Heat treatment also caused some volatilization of heavy metals (most notably, Hg). Leaching with water at pH 9 (L/S 10, 24 h) and weak acid extraction showed that heat...

  9. Heat Treatment of Cr- and Cr-V ledeburitic tool steels

    Directory of Open Access Journals (Sweden)

    Peter Jurči

    2014-11-01

    Full Text Available Cr- and Cr-V ledeburitic cold work tool steels belong to the most important tool materials for large series manufacturing. To enable high production stability, the tools must be heat treated before use. This overview paper brings a comprehensive study on the heat treatment of these materials, starting from the soft annealing and finishing with the tempering. Also, it describes the impact of any step of the heat treatment on the most important structural and mechanical characteristics, like the hardness, the toughness and the wear resistance. The widely used AIS D2- steel (conventionally manufactured and Vanadis 6 (PM are used as examples in most cases.

  10. Study of tokamaks carbon deposits after heat treatment

    International Nuclear Information System (INIS)

    Richou, M.; Martin, C.; Roubin, P.; Delhaes, P.; Couzi, M.; Brosset, C.; Pegourie, B.

    2006-01-01

    One of the most important problem of tokamak is the interaction plasma-wall. The wall component is the graphite. Meanwhile it is submitted to erosion phenomena, deposition and co-deposition with the hydrogen. This carbon deposits have been studied and show an oval shape. In order to obtain more information on the structure and the growth of these deposits, the authors heated them till 2500 C. Raman spectroscopy, transmission microscopy, magnetic and density measurements have been realized and compared for two types of samples: from Tore Supra and from Textor. (A.L.B.)

  11. Hydrogenated amorphous carbon next deposit after heat treatment

    International Nuclear Information System (INIS)

    Salancon, E.; Durbeck, T.; Schwarz-Selinger, T.; Jacob, W.

    2006-01-01

    One of the main safety problems in the ITER tokamak project is the tritium adsorption in the reactor walls and in particular the deposits which appear after the plasma discharge. These deposits are amorphous hydrogenated carbon films, type polymer (soft a-C:H). The heating of these deposits with a pulse laser is a proposed solution for the tritium desorption. Meanwhile, Gibson and al show that in experimental conditions, products are deposed on the walls before entering the mass spectrometer. The authors present thermo-desorption spectra of different amorphous carbon films. (A.L.B.)

  12. Effect of alkali and heat treatments for bioactivity of TiO{sub 2} nanotubes

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Seo young, E-mail: mast6269@nate.com [Dept. of Dental Biomaterials and Institute of Bio degradable material, Institute of Oral Bioscience and BK21 plus project, School of Dentistry, Chonbuk National University, Jeonju, 561-756 (Korea, Republic of); Kim, Yu kyoung, E-mail: yk0830@naver.com [Dept. of Dental Biomaterials and Institute of Bio degradable material, Institute of Oral Bioscience and BK21 plus project, School of Dentistry, Chonbuk National University, Jeonju, 561-756 (Korea, Republic of); Park, Il song, E-mail: ilsong@jbnu.ac.kr [Division of Advanced Materials Engineering, Research Center for Advanced Materials Development and Institute of Biodegradable Materials, Chonbuk National University, Jeonju 561-756 (Korea, Republic of); Jin, Guang chun, E-mail: jingc88@126.com [Oral Medical College, Beihua University, Jilin City 132013 (China); Bae, Tae sung, E-mail: bts@jbnu.ac.kr [Dept. of Dental Biomaterials and Institute of Bio degradable material, Institute of Oral Bioscience and BK21 plus project, School of Dentistry, Chonbuk National University, Jeonju, 561-756 (Korea, Republic of); Lee, Min ho, E-mail: mh@jbnu.ac.kr [Dept. of Dental Biomaterials and Institute of Bio degradable material, Institute of Oral Bioscience and BK21 plus project, School of Dentistry, Chonbuk National University, Jeonju, 561-756 (Korea, Republic of)

    2014-12-01

    Highlights: • TiO{sub 2} nanotubes formed via anodization were treated by alkali and heat. • The surface roughness was increased after alkali treatment (p < 0.05). • After alkali and heat treatment, the wettability was better than before treatment. • Alkali treated TiO{sub 2} nanotubes were shown higher HAp formation in SBF. • Heat treatment affected on the attachment of cells for alkali treated nanotubes. - Abstract: In this study, for improving the bioactivity of titanium used as an implant material, alkali and heat treatments were carried out after formation of the nanotubes via anodization. Nanotubes with uniform length, diameter, and thickness were formed by anodization. The alkali and heat-treated TiO{sub 2} nanotubes were covered with the complex network structure, and the Na compound was generated on the surface of the specimens. In addition, after 5 and 10 days of immersion in the SBF, the crystallized OCP and HAp phase was significantly increased on the surface of the alkali-treated TiO{sub 2} nanotubes (PNA) and alkali and heat-treated TiO{sub 2} nanotubes (PNAH) groups. Cell proliferation was decreased due to the formation of amorphous sodium titanate (Na{sub 2}TiO{sub 3}) layer on the surface of the PNA group. However, anatase and crystalline sodium titanate were formed on the surface of the PNAH group after heat treatment at 550 °C, and cell proliferation was improved. Thus, PNA group had higher HAp forming ability in the simulated body fluid. Additional heat treatment affected on enhancement of the bioactivity and the attachment of osteoblasts for PNA group.

  13. Corrosion performance of 7075 alloy under laser heat treatment

    Science.gov (United States)

    Liu, Tong; Su, Ruiming; Qu, Yingdong; Li, Rongde

    2018-05-01

    Microstructure, exfoliation corrosion (EXCO), intergranular corrosion (IGC) and potentidynamic polarization test of the 7075 aluminum alloy after retrogression and re-aging (RRA) treatment, and laser retrogression and re-aging (LRRA), respectively, were studied by using scanning electron microscope, and transmission electron microscope (TEM). The results show that after pre-aging, laser treatment (650 W, 2 mm s‑1) and re-aging a lot of matrix precipitates of alloy were precipitated again. The semi-continuous grain boundary precipitates and the wider precipitate-free zones (PFZ) improve the corrosion resistance of the alloy. The corrosion properties of the alloy after LRRA (650 W, 2 mm s‑1) treatment are better than that after RRA treatment.

  14. Effects of heat treatment temperature on morphology and properties of opal crystal

    International Nuclear Information System (INIS)

    Duan Tao; China Academy of Engineering Physics, Mianyang; Peng Tongjiang; Chen Jiming; Tang Yongjian

    2008-01-01

    The monodispersed SiO 2 microspheres were synthesized by reactant mixed equally. The colloid crystal templates were assemblied by vertical sedimentation method in ethanol at certain temperatures, and the effects of the heat treatment temperature on the morphology and the properties of opal colloid crystals were investigated. SEM, TCr-DSC results indicate SiO 2 colloid templates should be heat treated at 700-800 degree C, enhancing the conglutination and mechanistic intensity of opal templates. UV-Vis analysis result indicates that the heat treatment process can remove the photonic band gap location of the opal colloid crystals, and with the heat treatment temperature increasing gradually, blue shift occurs and the gap narrows. (authors)

  15. UV-Heat Treatments for the Control of Foodborne Microbial Pathogens in Chicken Broth

    Directory of Open Access Journals (Sweden)

    M. Gouma

    2015-01-01

    Full Text Available This investigation established the process criteria for using UV-C light and mild heat (UV-H treatment to inactivate 5-Log10 cycles (performance criterion of common foodborne pathogen populations, Escherichia coli, Salmonella Typhimurium, Listeria monocytogenes, and Staphylococcus aureus, when inoculated in chicken broth. To define the target microorganism and the proper UV-H treatment conditions (including UV dose, treatment time, and temperature that would achieve the stated performance criterion, mathematical equations based on Geeraerd’s model were developed for each microorganism. For the sake of comparison, inactivation equations for heat treatments were also performed on the same chicken broth and for the same microorganisms. L. monocytogenes was the most UV-H resistant microorganism at all temperatures, requiring a UV dose between 6.10 J/mL (5.6 min and 2.26 J/mL (2.09 min to achieve 5-Log10 reductions. In comparison with UV treatments at room temperatures, the combination of UV and mild heat allowed both the UV dose and treatment time to be reduced by 30% and 63% at 55°C and 60°C, respectively. Compared to heat treatments, the UV-H process reduced the heating time for 5-Log10 reductions of all the investigated microorganisms in chicken broth from 20-fold to 2-fold when the operating temperature varied from 53 to 60°C.

  16. Effect of heat treatment operations on the Rm tensile strength of silumins

    Directory of Open Access Journals (Sweden)

    J. Pezda

    2010-10-01

    Full Text Available Owing to good technological properties, low weight and good corrosion resistance, aluminum-silicon alloys are widely used as a material for cast machinery components. State of macro- and microstructure of a castings manufactured from Al-Si alloys, which is determined by a shape and distribution of hardening phases, segregation of alloying constituents and impurities, as well as distribution of porosity, create conditions to obtainment of proper mechanical properties. These properties can be improved through modification of the alloy and performed heat treatment operations. The paper presents effect of modification and heat treatment process on the Rm tensile strength of a selected silumins (EN AB-AlSi9Cu3(Fe, EN AB-AlSi12CuNiMg, EN AB-AlSi17Cu1Ni1Mg. Investigated alloys were put to treatments of refining and modification, and next to heat treatment. Temperature range of the heat treatment operations was determined on base of curves from the ATD method. Obtained results illustrate registered curves of melting and solidification from the ATD method and strength tests. On base of performed initial tests one determined parameters of the heat treatment process (temperature and duration of solutionig and ageing treatments enabling obtainment of improved Rm tensile strength of the investigated alloys.

  17. Impact of Heat-Shock Treatment on Yellowing of Pak Choy Leaves

    Institute of Scientific and Technical Information of China (English)

    WANG Xiang-yang; SHEN Lian-qing; YUAN Hai-na

    2004-01-01

    The physiological mechanism of maintaining the green colour of pak choy leaves (Brassica rapa var chinensis) with heat-shock treatment was studied. Chlorophyll in the outer leaves of pak choy degraded rapidly during storage at ambient temperature (20 ± 2℃), a slight yellow appeared. Heat-shock treatment (46- 50℃) had a mild effect on maintaining the green colour of outer leaves. Normal chlorophyll degradation was associated with a binding of chlorophyll with chlorophyll-binding-protein preceding chlorophyll breakdown.Heat-shock treatment was found to reduce the binding-capacity between chlorophyllbinding-protein and chlorophyll. In the chlorophyll degradation pathway, pheide dioxygenase was synthesized during leaf senescence which was considered to be a key enzyme in chlorophyll degradation. Activity of this enzyme was reduced following heat-shock treatment, which might explain the observed reduction in chlorophyll breakdown. Two groups of heat-shock proteins were detected in treated leaves, the first group containing proteins from 54KDa to 74 Kda, and the second group contained proteins from 15 KDa to 29KDa. Heat-shock treatment was also found to retard the decline of glucose and fructose (the main energy substrates) of outer leaves.

  18. A previously undescribed organic residue sheds light on heat treatment in the Middle Stone Age.

    Science.gov (United States)

    Schmidt, Patrick; Porraz, Guillaume; Bellot-Gurlet, Ludovic; February, Edmund; Ligouis, Bertrand; Paris, Céline; Texier, Pierre-Jean; Parkington, John E; Miller, Christopher E; Nickel, Klaus G; Conard, Nicholas J

    2015-08-01

    South Africa has in recent years gained increasing importance for our understanding of the evolution of 'modern human behaviour' during the Middle Stone Age (MSA). A key element in the suite of behaviours linked with modern humans is heat treatment of materials such as ochre for ritual purposes and stone prior to tool production. Until now, there has been no direct archaeological evidence for the exact procedure used in the heat treatment of silcrete. Through the analysis of heat-treated artefacts from the Howiesons Poort of Diepkloof Rock Shelter, we identified a hitherto unknown type of organic residue - a tempering-residue - that sheds light on the processes used for heat treatment in the MSA. This black film on the silcrete surface is an organic tar that contains microscopic fragments of charcoal and formed as a residue during the direct contact of the artefacts with hot embers of green wood. Our results suggest that heat treatment of silcrete was conducted directly using an open fire, similar to those likely used for cooking. These findings add to the discussion about the complexity of MSA behaviour and appear to contradict previous studies that had suggested that heat treatment of silcrete was a complex (i.e., requiring a large number of steps for its realization) and resource-consuming procedure. Copyright © 2015 Elsevier Ltd. All rights reserved.

  19. Study on Spheroidization and Related Heat Treatments of Medium Carbon Alloy Steels

    Directory of Open Access Journals (Sweden)

    Harisha S. R.

    2018-01-01

    Full Text Available The importance of medium carbon steels as engineering materials is reflected by the fact that out of the vast majority of engineering grade ferrous alloys available and used in the market today, a large proportion of them are from the family of medium carbon steels. Typically medium carbon steels have a carbon range of 0.25 to 0.65% by weight, and a manganese content ranging from 0.060 to 1.65% by weight. Medium carbon steels are more resistive to cutting, welding and forming as compared to low carbon steels. From the last two decades a number of research scholars reported the use of verity of heat treatments to tailor the properties of medium carbon steels. Spheroidizing is the novel industrial heat treatment employed to improve formability and machinability of medium/high carbon low alloy steels. This exclusive study covers procedure, the effects and possible outcomes of various heat treatments on medium carbon steels. In the present work, other related heat treatments like annealing and special treatments for property alterations which serve as pretreatments for spheroidizing are also reviewed. Medium carbon steels with property alterations by various heat treatment processes are finding increased responsiveness in transportation, aerospace, space, underwater along with other variegated fields. Improved tribological and mechanical properties consisting of impact resistance, stiffness, abrasion and strength are the main reasons for the increased attention of these steels in various industries. In the present scenario for the consolidation of important aspects of various heat treatments and effects on mechanical properties of medium carbons steel, a review of different research papers has been attempted. This review may be used as a guide to provide practical data for heat treatment industry, especially as a tool to enhance workability and tool life.

  20. Combined heat transfer and kinetic models to predict cooking loss during heat treatment of beef meat.

    Science.gov (United States)

    Kondjoyan, Alain; Oillic, Samuel; Portanguen, Stéphane; Gros, Jean-Bernard

    2013-10-01

    A heat transfer model was used to simulate the temperature in 3 dimensions inside the meat. This model was combined with a first-order kinetic models to predict cooking losses. Identification of the parameters of the kinetic models and first validations were performed in a water bath. Afterwards, the performance of the combined model was determined in a fan-assisted oven under different air/steam conditions. Accurate knowledge of the heat transfer coefficient values and consideration of the retraction of the meat pieces are needed for the prediction of meat temperature. This is important since the temperature at the center of the product is often used to determine the cooking time. The combined model was also able to predict cooking losses from meat pieces of different sizes and subjected to different air/steam conditions. It was found that under the studied conditions, most of the water loss comes from the juice expelled by protein denaturation and contraction and not from evaporation. Copyright © 2013 Elsevier Ltd. All rights reserved.