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Sample records for heat exchanger molten

  1. Advanced heat exchanger development for molten salts

    Sabharwall, Piyush, E-mail: Piyush.Sabharwall@inl.gov [Idaho National Laboratory, Idaho Falls, ID 83415 (United States); Clark, Denis; Glazoff, Michael [Idaho National Laboratory, Idaho Falls, ID 83415 (United States); Zheng, Guiqiu; Sridharan, Kumar; Anderson, Mark [University of Wisconsin, Madison (United States)

    2014-12-15

    Highlights: • Hastelloy N and 242, shows corrosion resistance to molten salt at nominal operating temperatures. • Both diffusion welds and sheet material in Hastelloy N were corrosion tested in at 650, 700, and 850 °C for 200, 500, and 1000 h. • Thermal gradients and galvanic couples in the molten salts enhance corrosion rates. • Corrosion rates found were typically <10 mils per year. - Abstract: This study addresses present work concerned with advanced heat exchanger development for molten salt in nuclear and non-nuclear thermal systems. The molten salt systems discussed herein use alloys, such as Hastelloy N and 242, that show good corrosion resistance in molten salt at nominal operating temperatures up to 700 °C. These alloys were diffusion welded, and the corresponding information is presented. Test specimens were prepared for exposing diffusion welds to molten salt environments. Hastelloy N and 242 were found to be weldable by diffusion welding, with ultimate tensile strengths about 90% of base metal values. Both diffusion welds and sheet material in Hastelloy N were corrosion tested in 58 mol% KF and 42 mol% ZrF{sub 4} at 650, 700, and 850 °C for 200, 500, and 1000 h. Corrosion rates were similar between welded and nonwelded materials, typically <100 μm per year after 1000 h of corrosion tests. No catastrophic corrosion was observed in the diffusion welded regions. For materials of construction, nickel-based alloys and alloys with dense nickel coatings are effectively inert to corrosion in fluorides, but not so in chlorides. Hence, additional testing of selected alloys for resistance to intergranular corrosion is needed, as is a determination of corrosion rate as a function of the type of salt impurity and alloy composition, with respect to chromium and carbon, to better define the best conditions for corrosion resistance. Also presented is the division of the nuclear reactor and high-temperature components per American Society of Mechanical

  2. Intermediate heat exchanger and steam generator designs for the HYLIFE-II fusion power plant using molten salts

    Lee, Y.T.; Hoffman, M.A.

    1992-01-01

    The HYLIFE-II fusion power plant employs the molten salt, Flibe, for the liquid jets which form the self-healing 'first wall' of the reactor. The molten salt, sodium fluoroborate then transports the heat from the IHX's to the steam generators. The design and optimization of the IHX's and the steam generators for use with molten salts has been done as part of the HYLIFE-II conceptual design study. The results of this study are described, and reference designs of these large heat exchangers are selected to minimize the cost of electricity while satisfying other important constraints

  3. A Design of He-Molten Salt Intermediate Heat Exchanger for VHTR

    Jeong, Hui Seong; Bang, Kwang Hyun

    2010-01-01

    The Very High Temperature Reactor (VHTR), one of the most challenging next generation nuclear reactors, has recently drawn an international interest due to its higher efficiency and the operating conditions adequate for supplying process heat to the hydrogen production facilities. To make the design of VHTR complete and plausible, the designs of the Intermediate Heat Transport Loop (IHTL) as well as the Intermediate Heat Exchanger (IHX) are known to be one of the difficult engineering tasks due to its high temperature operating condition (up to 950 .deg. C). A type of compact heat exchangers such as printed circuit heat exchanger (PCHE) has been recommended for the IHX in the technical and economical respects. Selection of the heat transporting fluid for the intermediate heat transport loop is important in consideration of safety and economical aspects. Although helium is currently the primary interest for the intermediate loop fluid, several safety concerns of gas fluids have been expressed. If the pressure boundary of the intermediate loop fails, the blowdown of the gas may overcool the reactor core and then the heat sink is lost after the blowdown. Also the large inventory of gas in the intermediate loop may leak into the primary side. There is also a recommendation that the nuclear plant and the hydrogen production plant be separated by a certain distance to ensure the safety of the nuclear plant in case of accidental heavy gas release from the chemical plant. In this circumstance, the pumping power of gas fluid in the intermediate loop will be large enough to degrade the economics of nuclear hydrogen.An alternative candidate for the intermediate loop fluid in consideration of these safety and economical problems of gas fluid can be molten salts. The Flinak molten salt, a eutectic mixture of LiF, NaF and KF (46.5:11.5:42.0 mole %) is considered to be a potential candidate for the heat transporting fluid in the IHTL due to its chemical stability against the

  4. Development of internal manifold heat exchanger (IMHEX reg-sign) molten carbonate fuel cell stacks

    Marianowski, L.G.; Ong, E.T.; Petri, R.J.; Remick, R.J.

    1991-01-01

    The Institute of Gas Technology (IGT) has been in the forefront of molten carbonate fuel cell (MCFC) development for over 25 years. Numerous cell designs have been tested and extensive tests have been performed on a variety of gas manifolding alternatives for cells and stacks. Based upon the results of these performance tests, IGT's development efforts started focusing on an internal gas manifolding concept. This work, initiated in 1988, is known today as the IMHEX reg-sign concept. MCP has developed a comprehensive commercialization program loading to the sale of commercial units in 1996. MCP's role is in the manufacture of stack components, stack assembly, MCFC subsystem testing, and the design, marketing and construction of MCFC power plants. Numerous subscale (1 ft 2 ) stacks have been operated containing between 3 and 70 cells. These tests verified and demonstrated the viability of internal manifolding from technical (no carbonate pumping), engineering (relaxed part dimensional tolerance requirements), and operational (good gas sealing) aspects. Simplified fabrication, ease of assembly, the elimination of external manifolds and all associated clamping requirements has significantly lowered anticipated stack costs. Ongoing 1 ft 2 stack testing is generating performance and endurance characteristics as a function of system specified operating conditions. Commercial-sized, full-area stacks (10 ft 2 ) are in the process of being assembled and will be tested in November. This paper will review the recent developments the MCFC scale-up and manufacture work of MCP, and the research and development efforts of IGT which support those efforts. 17 figs

  5. Development of internal manifold heat exchanger (IMHEX reg sign ) molten carbonate fuel cell stacks

    Marianowski, L.G.; Ong, E.T.; Petri, R.J.; Remick, R.J.

    1991-01-01

    The Institute of Gas Technology (IGT) has been in the forefront of molten carbonate fuel cell (MCFC) development for over 25 years. Numerous cell designs have been tested and extensive tests have been performed on a variety of gas manifolding alternatives for cells and stacks. Based upon the results of these performance tests, IGT's development efforts started focusing on an internal gas manifolding concept. This work, initiated in 1988, is known today as the IMHEX{reg sign} concept. MCP has developed a comprehensive commercialization program loading to the sale of commercial units in 1996. MCP's role is in the manufacture of stack components, stack assembly, MCFC subsystem testing, and the design, marketing and construction of MCFC power plants. Numerous subscale (1 ft{sup 2}) stacks have been operated containing between 3 and 70 cells. These tests verified and demonstrated the viability of internal manifolding from technical (no carbonate pumping), engineering (relaxed part dimensional tolerance requirements), and operational (good gas sealing) aspects. Simplified fabrication, ease of assembly, the elimination of external manifolds and all associated clamping requirements has significantly lowered anticipated stack costs. Ongoing 1 ft{sup 2} stack testing is generating performance and endurance characteristics as a function of system specified operating conditions. Commercial-sized, full-area stacks (10 ft{sup 2}) are in the process of being assembled and will be tested in November. This paper will review the recent developments the MCFC scale-up and manufacture work of MCP, and the research and development efforts of IGT which support those efforts. 17 figs.

  6. Heat exchangers

    Schmidt, E L; Eisenmann, G; Hahne, E [Stuttgart Univ. (TH) (F.R. Germany). Inst. fuer Thermodynamik und Waermetechnik

    1976-04-01

    A survey is presented on publications on design, heat transfer, form factors, free convection, evaporation processes, cooling towers, condensation, annular gap, cross-flowed cylinders, axial flow through a bundle of tubes, roughnesses, convective heat transfer, loss of pressure, radiative heat transfer, finned surfaces, spiral heat exchangers, curved pipes, regeneraters, heat pipes, heat carriers, scaling, heat recovery systems, materials selection, strength calculation, control, instabilities, automation of circuits, operational problems and optimization.

  7. Heat exchanger

    Leigh, D.G.

    1976-01-01

    The arrangement described relates particularly to heat exchangers for use in fast reactor power plants, in which heat is extracted from the reactor core by primary liquid metal coolant and is then transferred to secondary liquid metal coolant by means of intermediate heat exchangers. One of the main requirements of such a system, if used in a pool type fast reactor, is that the pressure drop on the primary coolant side must be kept to a minimum consistent with the maintenance of a limited dynamic head in the pool vessel. The intermediate heat exchanger must also be compact enough to be accommodated in the reactor vessel, and the heat exchanger tubes must be available for inspection and the detection and plugging of leaks. If, however, the heat exchanger is located outside the reactor vessel, as in the case of a loop system reactor, a higher pressure drop on the primary coolant side is acceptable, and space restriction is less severe. An object of the arrangement described is to provide a method of heat exchange and a heat exchanger to meet these problems. A further object is to provide a method that ensures that excessive temperature variations are not imposed on welded tube joints by sudden changes in the primary coolant flow path. Full constructional details are given. (U.K.)

  8. Heat exchanger

    Daman, Ernest L.; McCallister, Robert A.

    1979-01-01

    A heat exchanger is provided having first and second fluid chambers for passing primary and secondary fluids. The chambers are spaced apart and have heat pipes extending from inside one chamber to inside the other chamber. A third chamber is provided for passing a purge fluid, and the heat pipe portion between the first and second chambers lies within the third chamber.

  9. Heat exchanger

    Dostatni, A.W.; Dostatni, Michel.

    1976-01-01

    In the main patent, a description was given of a heat exchanger with an exchange surface in preformed sheet metal designed for the high pressure and temperature service particularly encountered in nuclear pressurized water reactors and which is characterised by the fact that it is composed of at least one exchanger bundle sealed in a containment, the said bundle or bundles being composed of numerous juxtaposed individual compartments whose exchange faces are built of preformed sheet metal. The present addendun certificate concerns shapes of bundles and their positioning methods in the exchanger containment enabling its compactness to be increased [fr

  10. Heat exchanger

    Drury, C.R.

    1988-01-01

    A heat exchanger having primary and secondary conduits in heat-exchanging relationship is described comprising: at least one serpentine tube having parallel sections connected by reverse bends, the serpentine tube constituting one of the conduits; a group of open-ended tubes disposed adjacent to the parallel sections, the open-ended tubes constituting the other of the conduits, and forming a continuous mass of contacting tubes extending between and surrounding the serpentine tube sections; and means securing the mass of tubes together to form a predetermined cross-section of the entirety of the mass of open-ended tubes and tube sections

  11. Heat exchanger

    Wolowodiuk, Walter

    1976-01-06

    A heat exchanger of the straight tube type in which different rates of thermal expansion between the straight tubes and the supply pipes furnishing fluid to those tubes do not result in tube failures. The supply pipes each contain a section which is of helical configuration.

  12. Heat exchangers

    1975-01-01

    The tubes of a heat exchanger tube bank have a portion thereof formed in the shape of a helix, of effective radius equal to the tube radius and the space between two adjacent tubes, to tangentially contact the straight sections of the tubes immediately adjacent thereto and thereby provide support, maintain the spacing and account for differential thermal expansion thereof

  13. Heat exchanger

    Wolowodiuk, W.

    1976-01-01

    A heat exchanger of the straight tube type is described in which different rates of thermal expansion between the straight tubes and the supply pipes furnishing fluid to those tubes do not result in tube failures. The supply pipes each contain a section which is of helical configuration

  14. Heat exchanger

    Bennett, J.C.

    1975-01-01

    A heat exchanger such as forms, for example, part of a power steam boiler is made up of a number of tubes that may be arranged in many different ways, and it is necessary that the tubes be properly supported. The means by which the tubes are secured must be as simple as possible so as to facilitate construction and must be able to continue to function effectively under the varying operating conditions to which the heat exchanger is subject. The arrangement described is designed to meet these requirements, in an improved way. The tubes are secured to a member extending past several tubes and abutment means are provided. At least some of the abutment means comprise two abutment pieces and a wedge secured to the supporting member, that acts on these pieces to maintain the engagement. (U.K.)

  15. Heat exchanger

    Harada, F; Yanagida, T; Fujie, K; Futawatari, H

    1975-04-30

    The purpose of this construction is the improvement of heat transfer in finned tube heat exchangers, and therefore the improvement of its efficiency or its output per unit volume. This is achieved by preventing the formation of flow boundary layers in gaseous fluid. This effect always occurs on flow of smooth adjacent laminae, and especially if these have pipes carrying liquid passing through them; it worsens the heat transfer of such a boundary layer considerably compared to that in the turbulent range. The fins, which have several rows of heat exchange tubes passing through them, are fixed at a small spacing on theses tubes. The fins have slots cut in them by pressing or punching, where the pressed-out material remains as a web, which runs parallel to the level of the fin and at a small distance from it. These webs and slots are arranged radially around every tube hole, e.g. 6 in number. For a suitable small tube spacing, two adjacent tubes opposite each other have one common slot. Many variants of such slot arrangements are illustrated.

  16. Segmented heat exchanger

    Baldwin, Darryl Dean; Willi, Martin Leo; Fiveland, Scott Byron; Timmons, Kristine Ann

    2010-12-14

    A segmented heat exchanger system for transferring heat energy from an exhaust fluid to a working fluid. The heat exchanger system may include a first heat exchanger for receiving incoming working fluid and the exhaust fluid. The working fluid and exhaust fluid may travel through at least a portion of the first heat exchanger in a parallel flow configuration. In addition, the heat exchanger system may include a second heat exchanger for receiving working fluid from the first heat exchanger and exhaust fluid from a third heat exchanger. The working fluid and exhaust fluid may travel through at least a portion of the second heat exchanger in a counter flow configuration. Furthermore, the heat exchanger system may include a third heat exchanger for receiving working fluid from the second heat exchanger and exhaust fluid from the first heat exchanger. The working fluid and exhaust fluid may travel through at least a portion of the third heat exchanger in a parallel flow configuration.

  17. Convective heat transfer characteristics in the turbulent region of molten salt in concentric tube

    Chen, Y.S.; Wang, Y.; Zhang, J.H.; Yuan, X.F.; Tian, J.; Tang, Z.F.; Zhu, H.H.; Fu, Y.; Wang, N.X.

    2016-01-01

    In order to better understand the heat transfer behavior and characteristics of molten salt in heat exchanger, the convective heat transfer characteristics of molten salt in salt-to-oil concentric tube are studied. Overall heat transfer coefficients of the heat exchanger are calculated using Wilson plots. Heat transfer coefficients of tube side molten salt with the range of Reynolds number from 10,000 to 50,000 and the Prandtl number from 11 to 27 are evaluated invoking the calculated overall heat transfer coefficients. The effects of velocity and temperature on the convective heat transfer in the turbulent region of molten salt are studied by comparing with the traditional correlations. The results show that the heat transfer characteristics of molten salt are in line with the empirical heat transfer correlation; however, Dittus–Boelter, Gnielinski, Sieder–Tate and Hausen correlations all give a larger deviation for the experimental data. Finally, based on the experimental data and Sieder–Tate correlation, a modified heat transfer correlation is proposed and good agreement is observed between the experimental data and the modified correlation. The results will also provide an important reference for the design of the heat exchangers in the Thorium-based Molten Salt Reactor.

  18. Visualization of direct contact heat transfer between water and molten alloy by neutron radiography. 1

    Nishi, Yoshihisa; Furuya, Masahiro; Kinoshita, Izumi; Takenaka, Nobuyuki; Matsubayashi, Masahito.

    1997-01-01

    Design of an innovative Steam Generator (SG) for Liquid Metal Fast Reactors (LMFRs) using liquid-liquid direct contact heat transfer has been developing. In this concept, the SG shell is filled with a molten alloy, which is heated by primary sodium. Water is fed into the high-temperature, molten alloy, and evaporates by direct contact heating. In order to obtain the fundamental information needed to discuss the heat transfer mechanisms of direct contact between the water and molten alloy, this phenomenon was observed by neutron radiography. JRR-3M thermal neutron radiography at the Japan Atomic Energy Research Institute was used. This paper deals with the results of visualization of direct contact heat exchange in the molten alloy. (author)

  19. Heat transfer from internally-heated molten UO2 pools

    Stein, R.P.; Baker, L. Jr.; Gunther, W.H.; Cook, C.

    1978-01-01

    Experimental measurements of heat transfer from internally heated pools of molten UO 2 have been obtained for two cell sizes: 10 cm x 10 cm and 20 cm x 20 cm. The experiments with the large cell have supported a previous conclusion from early small data that the measured downward heat fluxes are higher than would be expected on the basis of considerations of thermal convection. A convective model underpredicts the downward heat fluxes by a factor of 2.5 to 4.5 for all but one early experiment. Arbitrary assumptions of increased thermal conductivity do not account for the discrepancy. A single model based on internal thermal radiation heat transfer is able to account for the high values. The model uses the optically thick Rosseland approximation. Because of this, it is tentatively concluded that thermal radiation plays a dominant role in controlling the heat transfer from internally heated molted fuel

  20. Core-concrete molten pool dynamics and interfacial heat transfer

    Benjamin, A.S.

    1980-01-01

    Theoretical models are derived for the heat transfer from molten oxide pools to an underlying concrete surface and from molten steel pools to a general concrete containment. To accomplish this, two separate effects models are first developed, one emphasizing the vigorous agitation of the molten pool by gases evolving from the concrete and the other considering the insulating effect of a slag layer produced by concrete melting. The resulting algebraic expressions, combined into a general core-concrete heat transfer representation, are shown to provide very good agreement with experiments involving molten steel pours into concrete crucibles

  1. Heat exchange apparatus

    Thurston, G.C.; McDaniels, J.D.; Gertsch, P.R.

    1979-01-01

    The present invention relates to heat exchangers used for transferring heat from the gas cooled core of a nuclear reactor to a secondary medium during standby and emergency conditions. The construction of the heat exchanger described is such that there is a minimum of welds exposed to the reactor coolant, the parasitic heat loss during normal operation of the reactor is minimized and the welds and heat transfer tubes are easily inspectable. (UK)

  2. Optimization of Heat Exchangers

    Catton, Ivan

    2010-01-01

    The objective of this research is to develop tools to design and optimize heat exchangers (HE) and compact heat exchangers (CHE) for intermediate loop heat transport systems found in the very high temperature reator (VHTR) and other Generation IV designs by addressing heat transfer surface augmentation and conjugate modeling. To optimize heat exchanger, a fast running model must be created that will allow for multiple designs to be compared quickly. To model a heat exchanger, volume averaging theory, VAT, is used. VAT allows for the conservation of mass, momentum and energy to be solved for point by point in a 3 dimensional computer model of a heat exchanger. The end product of this project is a computer code that can predict an optimal configuration for a heat exchanger given only a few constraints (input fluids, size, cost, etc.). As VAT computer code can be used to model characteristics (pumping power, temperatures, and cost) of heat exchangers more quickly than traditional CFD or experiment, optimization of every geometric parameter simultaneously can be made. Using design of experiment, DOE and genetric algorithms, GE, to optimize the results of the computer code will improve heat exchanger design.

  3. Microscale Regenerative Heat Exchanger

    Moran, Matthew E.; Stelter, Stephan; Stelter, Manfred

    2006-01-01

    The device described herein is designed primarily for use as a regenerative heat exchanger in a miniature Stirling engine or Stirling-cycle heat pump. A regenerative heat exchanger (sometimes called, simply, a "regenerator" in the Stirling-engine art) is basically a thermal capacitor: Its role in the Stirling cycle is to alternately accept heat from, then deliver heat to, an oscillating flow of a working fluid between compression and expansion volumes, without introducing an excessive pressure drop. These volumes are at different temperatures, and conduction of heat between these volumes is undesirable because it reduces the energy-conversion efficiency of the Stirling cycle.

  4. Cation exchange process for molten salt extraction residues

    Proctor, S.G.

    1975-01-01

    A new method, utilizing a cation exchange technique, has been developed for processing molten salt extraction (MSE) chloride salt residues. The developed ion exchange procedure has been used to separate americium and plutonium from gross quantities of magnesium, potassium, and sodium chloride that are present in the residues. The recovered plutonium and americium contained only 20 percent of the original amounts of magnesium, potassium, and sodium and were completely free of any detectable amounts of chloride impurity. (U.S.)

  5. Hydrogen production using the waste heat of Benchmark pressurized Molten carbonate fuel cell system via combination of organic Rankine cycle and proton exchange membrane (PEM) electrolysis

    Nami, Hossein; Akrami, Ehsan; Ranjbar, Faramarz

    2017-01-01

    Highlights: • Waste heat of the Benchmark system recovered using an ORC. • An integrated system is proposed to produce power and hydrogen. • The effects of some decision parameters on the produced hydrogen have investigated. - Abstract: Energy and exergy analyses are carried out for hydrogen production via combination of Benchmark system and organic Rankine cycle (ORC) coupled with a proton exchange membrane electrolyzer. A parametric study is reported and effects of such organic Rankine cycle significant variables as evaporator temperature, pinch point temperature difference in the evaporator and degree of superheat at the ORC turbine inlet on the rate of produced hydrogen, sustainability index, overall exergy efficiency and organic Rankine cycle net produced power are investigated. It is observed that the rate of produced hydrogen and overall exergy efficiency of the proposed combined system take the maximum value to change in the evaporator temperature. Also, it is revealed that increasing the pinch point temperature difference in the evaporator decreases the rate of produced hydrogen and the overall exergy efficiency of the system. Furthermore, the effects on the rate of produced hydrogen and the overall exergy efficiency of the degree of superheat at the ORC turbine inlet are the same as the effect of pinch point temperature difference.

  6. Heat Transfer and Latent Heat Storage in Inorganic Molten Salts for Concentrating Solar Power Plants

    Mathur, Anoop [Terrafore Inc.

    2013-08-14

    A key technological issue facing the success of future Concentrating Solar Thermal Power (CSP) plants is creating an economical Thermal Energy Storage (TES) system. Current TES systems use either sensible heat in fluids such as oil, or molten salts, or use thermal stratification in a dual-media consisting of a solid and a heat-transfer fluid. However, utilizing the heat of fusion in inorganic molten salt mixtures in addition to sensible heat , as in a Phase change material (PCM)-based TES, can significantly increase the energy density of storage requiring less salt and smaller containers. A major issue that is preventing the commercial use of PCM-based TES is that it is difficult to discharge the latent heat stored in the PCM melt. This is because when heat is extracted, the melt solidifies onto the heat exchanger surface decreasing the heat transfer. Even a few millimeters of thickness of solid material on heat transfer surface results in a large drop in heat transfer due to the low thermal conductivity of solid PCM. Thus, to maintain the desired heat rate, the heat exchange area must be large which increases cost. This project demonstrated that the heat transfer coefficient can be increase ten-fold by using forced convection by pumping a hyper-eutectic salt mixture over specially coated heat exchanger tubes. However,only 15% of the latent heat is used against a goal of 40% resulting in a projected cost savings of only 17% against a goal of 30%. Based on the failure mode effect analysis and experience with pumping salt at near freezing point significant care must be used during operation which can increase the operating costs. Therefore, we conclude the savings are marginal to justify using this concept for PCM-TES over a two-tank TES. The report documents the specialty coatings, the composition and morphology of hypereutectic salt mixtures and the results from the experiment conducted with the active heat exchanger along with the lessons learnt during

  7. Natural convection heat transfer in the molten metal pool

    Park, R.J.; Kim, S.B.; Kim, H.D.; Choi, S.M.

    1997-01-01

    Analytical studies using the FLOW-3D computer program have been performed on natural convection heat transfer of a high density molten metal pool, in order to evaluate the coolability of the corium pool. The FLOW-3D results on the temperature distribution and the heat transfer rate in the molten metal pool region have been compared and evaluated with the experimental data. The FLOW-3D results have shown that the developed natural convection flow contributes to the solidified crust formation of the high density molten metal pool. The present FLOW-3D results, on the relationship between the Nusselt number and the Rayleigh number in the molten metal pool region, are more similar to the calculated results of Globe and Dropkin's correlation than any others. The natural convection heat transfer in the low aspect ratio case is more substantial than that in the high aspect ratio case. The FLOW-3D results, on the temperature profile and on the heat transfer rate in the molten metal pool region, are very similar to the experimental data. The heat transfer rate of the internal heat generation case is higher than that of the bottom heating case at the same heat supply condition. (author)

  8. Thermohydraulic behaviour and heat transfer in the molten core

    Reineke, H.H.

    1977-01-01

    Increasing the application of nuclear reactors to produce electrical power extremely unprobable accidents should be investigated too. In the Federal Republic of Germany, a research program is performed for some years engaged in accidents at light water reactors in which the melting of the reactor core is presumed. A part of this program is to investigate the thermohydraulic and the heat transfer behavior in an accumulation of molten core material. The knowledge of these events is necessary to analyse the accident exactly. Further on the results of this work are of great importance to build a catcher for the molten core material. As a result of the decay heat the molten material is heated up and the density differences induce a free convection motion. In this work the thermohydraulic behavior and the distribution of the escaping heat fluxes for several accumulations of molten core material were determined. The numerical methods for solving the system of partial differential equation were used to develop computer codes, able to compute the average and local heat fluxes at the walls enclosing the molten core material and the inside increase of the temperature. The numerical computations were confirmed and verified by experimental investigations. In these investigations the molten core material was always assumed as a homogeneous fluid. In this case, the results could be reproduced by simple power laws

  9. Heat exchanger cleaning

    Gatewood, J.R.

    1980-01-01

    A survey covers the various types of heat-exchange equipment that is cleaned routinely in fossil-fired generating plants, the hydrocarbon-processing industry, pulp and paper mills, and other industries; the various types, sources, and adverse effects of deposits in heat-exchange equipment; some details of the actual procedures for high-pressure water jetting and chemical cleaning of some specific pieces of equipment, including nuclear steam generators. (DN)

  10. Radial flow heat exchanger

    Valenzuela, Javier

    2001-01-01

    A radial flow heat exchanger (20) having a plurality of first passages (24) for transporting a first fluid (25) and a plurality of second passages (26) for transporting a second fluid (27). The first and second passages are arranged in stacked, alternating relationship, are separated from one another by relatively thin plates (30) and (32), and surround a central axis (22). The thickness of the first and second passages are selected so that the first and second fluids, respectively, are transported with laminar flow through the passages. To enhance thermal energy transfer between first and second passages, the latter are arranged so each first passage is in thermal communication with an associated second passage along substantially its entire length, and vice versa with respect to the second passages. The heat exchangers may be stacked to achieve a modular heat exchange assembly (300). Certain heat exchangers in the assembly may be designed slightly differently than other heat exchangers to address changes in fluid properties during transport through the heat exchanger, so as to enhance overall thermal effectiveness of the assembly.

  11. Chapter 11. Heat Exchangers

    Rafferty, Kevin D.; Culver, Gene

    1998-01-01

    Most geothermal fluids, because of their elevated temperature, contain a variety of dissolved chemicals. These chemicals are frequently corrosive toward standard materials of construction. As a result, it is advisable in most cases to isolate the geothermal fluid from the process to which heat is being transferred. The task of heat transfer from the geothermal fluid to a closed process loop is most often handled by a plate heat exchanger. The two most common types used in geothermal applications are: bolted and brazed. For smaller systems, in geothermal resource areas of a specific character, downhole heat exchangers (DHEs) provide a unique means of heat extraction. These devices eliminate the requirement for physical removal of fluid from the well. For this reason, DHE-based systems avoid entirely the environmental and practical problems associated with fluid disposal. Shell and tube heat exchangers play only a minor role in low-temperature, direct-use systems. These units have been in common use in industrial applications for many years and, as a result, are well understood. For these reasons, shell and tube heat exchangers will not be covered in this chapter.

  12. Heat exchanger restart evaluation

    Morrison, J.M.; Hirst, C.W.; Lentz, T.F.

    1992-01-01

    On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4A was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the identified tube. The leaking tube was removed and examined metallurgically to determine the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summary herein

  13. Heat exchanger restart evaluation

    Morrison, J.M.; Hirst, C.W.; Lentz, T.F.

    1992-01-01

    On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4kA was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summarized herein

  14. Heat exchanger restart evaluation

    Morrison, J.M.; Hirst, C.W.; Lentz, T.F.

    1992-01-01

    On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4A was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the identified tube. The leaking tube was removed and examined metallurgically to determine the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summarized

  15. Update heat exchanger designing principles

    Lipets, A.U.; Yampol'skij, A.E.

    1985-01-01

    Update heat exchanger design principles are analysed. Different coolant pattern in a heat exchanger are considered. It is suggested to rationally organize flow rates irregularity in it. Applying on heat exchanger designing measures on using really existing temperature and flow rate irregularities will permit to improve heat exchanger efficiency. It is expedient in some cases to artificially produce irregularities. In this connection some heat exchanger design principles must be reviewed now

  16. Workshop on large molten pool heat transfer summary and conclusions

    1994-01-01

    The CSNI Workshop on Large Molten Heat Transfer held at Grenoble (France) in March 1994 was organised by CSNI's Principal Working Group on the Confinement of Accidental Radioactive Releases (PWG4) with the cooperation of the Principal Working Group on Coolant System Behaviour (FWG2) and in collaboration with the Grenoble Nuclear Research Centre of the French Commissariat a l'Energie Atomique (CEA). Conclusions and recommendations are given for each of the five sessions of the workshops: Feasibility of in-vessel core debris cooling through external cooling of the vessel; Experiments on molten pool heat transfer; Calculational efforts on molten pool convection; Heat transfer to the surrounding water - experimental techniques; Future experiments and ex-vessel studies (open forum discussion)

  17. Innovative heat exchangers

    Scholl, Stephan

    2018-01-01

    This accessible book presents unconventional technologies in heat exchanger design that have the capacity to provide solutions to major concerns within the process and power-generating industries. Demonstrating the advantages and limits of these innovative heat exchangers, it also discusses micro- and nanostructure surfaces and micro-scale equipment, and introduces pillow-plate, helical and expanded metal baffle concepts. It offers step-by-step worked examples, which provide instructions for developing an initial configuration and are supported by clear, detailed drawings and pictures. Various types of heat exchangers are available, and they are widely used in all fields of industry for cooling or heating purposes, including in combustion engines. The market in 2012 was estimated to be U$ 42.7 billion and the global demand for heat exchangers is experiencing an annual growth of about 7.8 %. The market value is expected to reach U$ 57.9 billion in 2016, and approach U$ 78.16 billion in 2020. Providing a valua...

  18. Heat exchanger vibration

    Richards, D.J.W.

    1977-01-01

    The heat exchangers of various types are common items of plant in the generation and transmission of electricity. The amount of attention given to the flow-induced vibrations of heat exchangers by designers is usually related to the operational history of similar items of plant. Consequently, if a particular design procedure yields items of plant which behave in a satisfactory manner during their operational life, there is little incentive to improve or refine the design procedure. On the other hand, failures of heat exchangers clearly indicate deficiencies in the design procedures or in the data available to the designer. When such failures are attributable to flow-induced vibrations, the identification of the mechanisms involved is a prime importance. Ideally, basic research work provides the background understanding and the techniques necessary to be able to identify the important mechanisms. In practice, the investigation of a flow-induced vibration problem may identify the presence of mechanisms but may not be able to quantify their effects adequately. In these circumstances the need for additional work is established and the objectives of the research programme emerge. The purpose of this paper is to outline the background to the current research programme at C.E.R.L. on heat exchanger vibration

  19. Heat exchanger vibration

    Richards, D J.W. [CERL, CEGB, Leatherhead, Surrey (United Kingdom)

    1977-12-01

    The heat exchangers of various types are common items of plant in the generation and transmission of electricity. The amount of attention given to the flow-induced vibrations of heat exchangers by designers is usually related to the operational history of similar items of plant. Consequently, if a particular design procedure yields items of plant which behave in a satisfactory manner during their operational life, there is little incentive to improve or refine the design procedure. On the other hand, failures of heat exchangers clearly indicate deficiencies in the design procedures or in the data available to the designer. When such failures are attributable to flow-induced vibrations, the identification of the mechanisms involved is a prime importance. Ideally, basic research work provides the background understanding and the techniques necessary to be able to identify the important mechanisms. In practice, the investigation of a flow-induced vibration problem may identify the presence of mechanisms but may not be able to quantify their effects adequately. In these circumstances the need for additional work is established and the objectives of the research programme emerge. The purpose of this paper is to outline the background to the current research programme at C.E.R.L. on heat exchanger vibration.

  20. Tubular heat exchanger

    Hayden, Owen; Willby, C.R.

    1976-01-01

    The invention concerns a heat exchanger of which the tubes, placed in a long casing, cross the casing cover in a sealed manner. These tubes are fixed to the tube plate forming this cover or to the branch tubes it comprises by means of compression joints. These joints make it possible to do away with welds that are sources of defects and to improve the operational safety of the apparatus. An advantageous form of the heat exchanger under the invention includes a manifold for each thermal exchange fluid, and one end of each tube is connected to this manifold by a pipe that is itself connected to the tube by a threaded connection. The latter provides for easy disconnection of the pipe in order to introduce a probe for inspecting the state of the tubes [fr

  1. An experimental test plan for the characterization of molten salt thermochemical properties in heat transport systems

    Calderoni, Pattrick

    2010-01-01

    Molten salts are considered within the Very High Temperature Reactor program as heat transfer media because of their intrinsically favorable thermo-physical properties at temperatures starting from 300 C and extending up to 1200 C. In this context two main applications of molten salt are considered, both involving fluoride-based materials: as primary coolants for a heterogeneous fuel reactor core and as secondary heat transport medium to a helium power cycle for electricity generation or other processing plants, such as hydrogen production. The reference design concept here considered is the Advanced High Temperature Reactor (AHTR), which is a large passively safe reactor that uses solid graphite-matrix coated-particle fuel (similar to that used in gas-cooled reactors) and a molten salt primary and secondary coolant with peak temperatures between 700 and 1000 C, depending upon the application. However, the considerations included in this report apply to any high temperature system employing fluoride salts as heat transfer fluid, including intermediate heat exchangers for gas-cooled reactor concepts and homogeneous molten salt concepts, and extending also to fast reactors, accelerator-driven systems and fusion energy systems. The purpose of this report is to identify the technical issues related to the thermo-physical and thermo-chemical properties of the molten salts that would require experimental characterization in order to proceed with a credible design of heat transfer systems and their subsequent safety evaluation and licensing. In particular, the report outlines an experimental R and D test plan that would have to be incorporated as part of the design and operation of an engineering scaled facility aimed at validating molten salt heat transfer components, such as Intermediate Heat Exchangers. This report builds on a previous review of thermo-physical properties and thermo-chemical characteristics of candidate molten salt coolants that was generated as part

  2. An experimental test plan for the characterization of molten salt thermochemical properties in heat transport systems

    Pattrick Calderoni

    2010-09-01

    Molten salts are considered within the Very High Temperature Reactor program as heat transfer media because of their intrinsically favorable thermo-physical properties at temperatures starting from 300 C and extending up to 1200 C. In this context two main applications of molten salt are considered, both involving fluoride-based materials: as primary coolants for a heterogeneous fuel reactor core and as secondary heat transport medium to a helium power cycle for electricity generation or other processing plants, such as hydrogen production. The reference design concept here considered is the Advanced High Temperature Reactor (AHTR), which is a large passively safe reactor that uses solid graphite-matrix coated-particle fuel (similar to that used in gas-cooled reactors) and a molten salt primary and secondary coolant with peak temperatures between 700 and 1000 C, depending upon the application. However, the considerations included in this report apply to any high temperature system employing fluoride salts as heat transfer fluid, including intermediate heat exchangers for gas-cooled reactor concepts and homogenous molten salt concepts, and extending also to fast reactors, accelerator-driven systems and fusion energy systems. The purpose of this report is to identify the technical issues related to the thermo-physical and thermo-chemical properties of the molten salts that would require experimental characterization in order to proceed with a credible design of heat transfer systems and their subsequent safety evaluation and licensing. In particular, the report outlines an experimental R&D test plan that would have to be incorporated as part of the design and operation of an engineering scaled facility aimed at validating molten salt heat transfer components, such as Intermediate Heat Exchangers. This report builds on a previous review of thermo-physical properties and thermo-chemical characteristics of candidate molten salt coolants that was generated as part of the

  3. Process Heat Exchanger Options for the Advanced High Temperature Reactor

    Piyush Sabharwall; Eung Soo Kim; Michael McKellar; Nolan Anderson

    2011-06-01

    The work reported herein is a significant intermediate step in reaching the final goal of commercial-scale deployment and usage of molten salt as the heat transport medium for process heat applications. The primary purpose of this study is to aid in the development and selection of the required heat exchanger for power production and process heat application, which would support large-scale deployment.

  4. Process Heat Exchanger Options for Fluoride Salt High Temperature Reactor

    Sabharwall, Piyush; Kim, Eung Soo; McKellar, Michael; Anderson, Nolan

    2011-01-01

    The work reported herein is a significant intermediate step in reaching the final goal of commercial-scale deployment and usage of molten salt as the heat transport medium for process heat applications. The primary purpose of this study is to aid in the development and selection of the required heat exchanger for power production and process heat application, which would support large-scale deployment.

  5. Process Heat Exchanger Options for Fluoride Salt High Temperature Reactor

    Piyush Sabharwall; Eung Soo Kim; Michael McKellar; Nolan Anderson

    2011-04-01

    The work reported herein is a significant intermediate step in reaching the final goal of commercial-scale deployment and usage of molten salt as the heat transport medium for process heat applications. The primary purpose of this study is to aid in the development and selection of the required heat exchanger for power production and process heat application, which would support large-scale deployment.

  6. Manufacture of heat exchangers

    Burton, J.E.; Tombs, R.W.T.

    1980-01-01

    A tube bundle for use in a heat exchanger has a series of spaced parallel tubes supported by tube plates and is manufactured by depositing welding material around the end of each tube, machining the deposited material to form an annular flange around the end of the tube and welding the flange into apertures in the tube plate. Preferably the tubes have a length which is slightly less than the distance between the outer surfaces of the tube plates and the deposited material is deposited so that it overlaps and protects the end surfaces of the tubes. A plug may be inserted in the bore of the tubes during the welding material deposition which, as described, is effected by manual metal arc welding. One use of heat exchangers incorporating a tube bundle manufactured as above is in apparatus for reducing the volume of, and recovering nitric acid from, radioactive effluents from a nuclear reprocessing plant. (author)

  7. Upright heat exchanger

    Martoch, J.; Kugler, V.; Krizek, V.; Strmiska, F.

    1988-01-01

    The claimed heat exchanger is characteristic by the condensate level being maintained directly in the exchanger while preserving the so-called ''dry'' tube plate. This makes it unnecessary to build another pressure vessel into the circuit. The design of the heat exchanger allows access to both tube plates, which facilitates any repair. Another advantage is the possibility of accelerating the indication of leakage from the space of the second operating medium which is given by opening the drainage pipes of the lower bundle into the collar space and from there through to the indication pipe. The exchanger is especially suitable for deployment in the circuits of nuclear power plants where the second operating medium will be hot water of considerably lower purity than is that of the condensate. A rapid display of leakage can prevent any long-term penetration of this water into the condensate, which would result in worsening water quality in the entire secondary circuit of the nuclear power plant. (J.B.). 1 fig

  8. Heat exchanger tube tool

    Gugel, G.

    1976-01-01

    Certain types of heat-exchangers have tubes opening through a tube sheet to a manifold having an access opening offset from alignment with the tube ends. A tool for inserting a device, such as for inspection or repair, is provided for use in such instances. The tool is formed by a flexible guide tube insertable through the access opening and having an inner end provided with a connector for connection with the opening of the tube in which the device is to be inserted, and an outer end which remains outside of the chamber, the guide tube having adequate length for this arrangement. A flexible transport hose for internally transporting the device slides inside of the guide tube. This hose is long enough to slide through the guide tube, into the heat-exchanger tube, and through the latter to the extent required for the use of the device. The guide tube must be bent to reach the end of the heat-exchanger tube and the latter may be constructed with a bend, the hose carrying anit-friction elements at interspaced locations along its length to make it possible for the hose to negotiate such bends while sliding to the location where the use of the device is required

  9. Compact cryocooler heat exchangers

    Luna, J.; Frederking, T.H.K.

    1991-01-01

    Compact heat exchangers are subject to different constraints as a room temperature gas is cooled down by a cold stream returning from a JT valve (or a similar cryoprocess component). In particular, the optimization of exchangers for liquid helium systems has to cover a wide range in temperature and density of the fluid. In the present work we address the following thermodynamic questions: 1. The optimization of intermediate temperatures which optimize stage operation (a stage is assumed to have a constant cross section); 2. The optimum temperature difference available for best overall economic performance values. The results are viewed in the context of porous media concepts applied to rather low speeds of fluid flow in narrow passages. In this paper examples of fluid/solid constraints imposed in this non-classical low temperature area are presented

  10. Heat exchanger performance monitoring guidelines

    Stambaugh, N.; Closser, W. Jr.; Mollerus, F.J.

    1991-12-01

    Fouling can occur in many heat exchanger applications in a way that impedes heat transfer and fluid flow and reduces the heat transfer or performance capability of the heat exchanger. Fouling may be significant for heat exchanger surfaces and flow paths in contact with plant service water. This report presents guidelines for performance monitoring of heat exchangers subject to fouling. Guidelines include selection of heat exchangers to monitor based on system function, safety function and system configuration. Five monitoring methods are discussed: the heat transfer, temperature monitoring, temperature effectiveness, delta P and periodic maintenance methods. Guidelines are included for selecting the appropriate monitoring methods and for implementing the selected methods. The report also includes a bibliography, example calculations, and technical notes applicable to the heat transfer method

  11. Next Generation Microchannel Heat Exchangers

    Ohadi, Michael; Dessiatoun, Serguei; Cetegen, Edvin

    2013-01-01

    In Next Generation Microchannel Heat Exchangers, the authors’ focus on the new generation highly efficient heat exchangers and presentation of novel data and technical expertise not available in the open literature.  Next generation micro channels offer record high heat transfer coefficients with pressure drops much less than conventional micro channel heat exchangers. These inherent features promise fast penetration into many mew markets, including high heat flux cooling of electronics, waste heat recovery and energy efficiency enhancement applications, alternative energy systems, as well as applications in mass exchangers and chemical reactor systems. The combination of up to the minute research findings and technical know-how make this book very timely as the search for high performance heat and mass exchangers that can cut costs in materials consumption intensifies.

  12. Radiation heat transfer in a pressurized water reactor lower head filled with molten corium

    Šadek, Siniša; Grgić, Davor; Debrecin, Nenad

    2013-01-01

    Highlights: ► We develop radiation heat exchange model for a reactor pressure vessel lower head. ► Model is used during a late in-vessel phase of severe accidents. ► View factors are calculated automatically for a time-dependent enclosure. ► Model is included in the RELAP5/SCDAPSIM computer code. ► Inclusion of heat radiation causes faster heat-up rate of RPV lower head structures. - Abstract: Following a core melt, molten material may slump to the lower head of a reactor pressure vessel (RPV). In that case, some structures like lower parts of fuel elements and a core support plate would remain intact. Since the melt is at high temperature and there are no obstacles between the melt and the supporting plate, the plate is exposed to an intense radiation heating. The radiation heat exchange model of the lower head was developed and applied to a finite element code COUPLE which is a part of the detailed mechanistic code RELAP5/SCDAPSIM. The radiation enclosure consisted of three surfaces: the upper surface of the relocated material, the inner surface of the RPV wall above the relocated material and the lower surface of the core support plate. View factors were calculated for the enclosure geometry that is changing in time because of intermittent accumulation of molten material. The enclosure surfaces were covered by mesh of polygonal areas and view factors were calculated, for each pair of the element areas, by solving the definite integrals using the algorithms for adaptive integrations by means of Gaussian quadrature. Algebraic equations for radiosity and irradiation vectors were solved by LU decomposition and the radiation model was explicitly coupled with the heat conduction model. The results show that there is a possibility of the core support plate failure after being heated up due to radiation heat exchange with the melt.

  13. Heat pipes in modern heat exchangers

    Vasiliev, Leonard L.

    2005-01-01

    Heat pipes are very flexible systems with regard to effective thermal control. They can easily be implemented as heat exchangers inside sorption and vapour-compression heat pumps, refrigerators and other types of heat transfer devices. Their heat transfer coefficient in the evaporator and condenser zones is 10 3 -10 5 W/m 2 K, heat pipe thermal resistance is 0.01-0.03 K/W, therefore leading to smaller area and mass of heat exchangers. Miniature and micro heat pipes are welcomed for electronic components cooling and space two-phase thermal control systems. Loop heat pipes, pulsating heat pipes and sorption heat pipes are the novelty for modern heat exchangers. Heat pipe air preheaters are used in thermal power plants to preheat the secondary-primary air required for combustion of fuel in the boiler using the energy available in exhaust gases. Heat pipe solar collectors are promising for domestic use. This paper reviews mainly heat pipe developments in the Former Soviet Union Countries. Some new results obtained in USA and Europe are also included

  14. Heat exchanger leakage problem location

    Jícha Miroslav

    2012-04-01

    Full Text Available Recent compact heat exchangers are very often assembled from numerous parts joined together to separate heat transfer fluids and to form the required heat exchanger arrangement. Therefore, the leak tightness is very important property of the compact heat exchangers. Although, the compact heat exchangers have been produced for many years, there are still technological problems associated with manufacturing of the ideal connection between the individual parts, mainly encountered with special purpose heat exchangers, e.g. gas turbine recuperators. This paper describes a procedure used to identify the leakage location inside the prime surface gas turbine recuperator. For this purpose, an analytical model of the leaky gas turbine recuperator was created to assess its performance. The results obtained are compared with the experimental data which were acquired during the recuperator thermal performance analysis. The differences between these two data sets are used to indicate possible leakage areas.

  15. Theory and design of heat exchanger : Double pipe and heat exchanger in abnormal condition

    Min, Ui Dong

    1996-02-01

    This book introduces theory and design of heat exchanger, which includes HTRI program, multiple tube heat exchanger external heating, theory of heat transfer, basis of design of heat exchanger, two-phase flow, condensation, boiling, material of heat exchanger, double pipe heat exchanger like hand calculation, heat exchanger in abnormal condition such as Jackets Vessel, and Coiled Vessel, design and summary of steam tracing.

  16. Molten pool-lower head integrity. Heat transfer models including advanced numerical simulations (DNS)

    Seiler, J.M.; Bonnet, J.M.; Bernaz, L.

    2001-01-01

    Extensive studies have been performed to investigate the heat transfer within a molten corium pool (homogeneous, stratified and with miscibility gap): Synthesis of heat transfer correlations in molten pool (homogeneous and stratified), Focusing effect in stratified metal layer, DNS analysis of Rayleigh Benard instabilities at the top boundary; interpretation of the different convection regimes and exponents affecting the Rayleigh number in the heat transfer correlations, Molten pool model for corium presenting a miscibility gap. Condition for de-stratification. (authors)

  17. Molten pool-lower head integrity. Heat transfer models including advanced numerical simulations (DNS)

    Seiler, J.M.; Bonnet, J.M.; Bernaz, L. [CEA Grenoble (France)

    2001-07-01

    Extensive studies have been performed to investigate the heat transfer within a molten corium pool (homogeneous, stratified and with miscibility gap): Synthesis of heat transfer correlations in molten pool (homogeneous and stratified), Focusing effect in stratified metal layer, DNS analysis of Rayleigh Benard instabilities at the top boundary; interpretation of the different convection regimes and exponents affecting the Rayleigh number in the heat transfer correlations, Molten pool model for corium presenting a miscibility gap. Condition for de-stratification. (authors)

  18. Heat exchanger design

    Vítek, Tomáš

    2017-01-01

    Tato bakalářská práce řeší návrh výměníku tepla pro teplovodní kotel se zplyňovací komorou pro předehřev spalovacího vzduchu odpadním teplem spalin. Hodnoty pro výpočet byly experimentálně naměřeny. Práce obsahuje stručný popis trubkového výměníku tepla, stechiometrický vypočet spalování, návrh geometrických rozměrů výměníku, výpočet tlakových ztrát a výpočet výkonu. Její součástí je také výkresová dokumentace navrženého výměníku. This bachelor thesis solves design of a heat exchanger for ...

  19. Production of molten UO2 pools by internal heating: apparatus and preliminary experimental heat transfer results

    Chasanov, M.G.; Gunther, W.H.; Baker, L. Jr.

    1977-01-01

    The capability for removal of heat from a pool of molten fuel under postaccident conditions is an important consideration in liquid-metal fast breeder reactor safety analysis. No experimental data for pool heat transfer from molten UO 2 under conditions simulating internal heat generation by fission product decay have been reported previously in the literature. An apparatus to provide such data was developed and used to investigate heat transfer from pools containing up to 7.5 kg of UO 2 ; the internal heat generation rates and pool depths attained cover most of the ranges of interest for postaccident heat removal analysis. It was also observed in these studies that the presence of simulated fission products corresponding to approximately 150,000 kW-day/kg burnup had no significant effect on the observed heat transfer

  20. Laboratory simulation of heat exchange for liquids with Pr > 1: Heat transfer

    Belyaev, I. A.; Zakharova, O. D.; Krasnoshchekova, T. E.; Sviridov, V. G.; Sukomel, L. A.

    2016-02-01

    Liquid metals are promising heat transfer agents in new-generation nuclear power plants, such as fast-neutron reactors and hybrid tokamaks—fusion neutron sources (FNSs). We have been investigating hydrodynamics and heat exchange of liquid metals for many years, trying to reproduce the conditions close to those in fast reactors and fusion neutron sources. In the latter case, the liquid metal flow takes place in a strong magnetic field and strong thermal loads resulting in development of thermogravitational convection in the flow. In this case, quite dangerous regimes of magnetohydrodynamic (MHD) heat exchange not known earlier may occur that, in combination with other long-known regimes, for example, the growth of hydraulic drag in a strong magnetic field, make the possibility of creating a reliable FNS cooling system with a liquid metal heat carrier problematic. There exists a reasonable alternative to liquid metals in FNS, molten salts, namely, the melt of lithium and beryllium fluorides (Flibe) and the melt of fluorides of alkali metals (Flinak). Molten salts, however, are poorly studied media, and their application requires detailed scientific substantiation. We analyze the modern state of the art of studies in this field. Our contribution is to answer the following question: whether above-mentioned extremely dangerous regimes of MHD heat exchange detected in liquid metals can exist in molten salts. Experiments and numerical simulation were performed in order to answer this question. The experimental test facility represents a water circuit, since water (or water with additions for increasing its electrical conduction) is a convenient medium for laboratory simulation of salt heat exchange in FNS conditions. Local heat transfer coefficients along the heated tube, three-dimensional (along the length and in the cross section, including the viscous sublayer) fields of averaged temperature and temperature pulsations are studied. The probe method for measurements in

  1. Milk fouling in heat exchangers

    Jeurnink, T.J.M.

    1996-01-01


    The mechanisms of fouling of heat exchangers by milk were studied. Two major fouling mechanisms were indentified during the heat treatment of milk: (i) the formation and the subsequent deposition of activated serum protein molecules as a result of the heat denaturation; (ii) the

  2. Evaluation of upward heat flux in ex-vessel molten core heat transfer using MELCOR

    Park, S.Y.; Park, J.H.; Kim, S.D.; Kim, D.H.; Kim, H.D.

    2000-01-01

    The purpose of this study is to share experiences of MELCOR application to resolve the molten corium-concrete interaction (MCCI) issue in the Korea Next Generation Reactor (KNGR). In the evaluation of concrete erosion, the heat transfer modeling from the molten corium internal to the corium pool surface is very important and uncertain. MELCOR employs Kutateladze or Greene's bubble-enhanced heat transfer model for the internal heat transfer. The phenomenological uncertainty is so large that the model provides several model parameters in addition to the phenomenological model for user flexibility. However, the model parameters do not work on Kutateladze correlation at the top of the molten layer. From our experience, a code modification is suggested to match the upward heat flux with the experimental results. In this analysis, minor modification was carried out to calculate heat flux from the top molten layer to corium surface, and efforts were made to find out the best value of the model parameter based on upward heat flux of MACE test M1B. Discussion also includes its application to KNGR. (author)

  3. Heat exchanger using graphite foam

    Campagna, Michael Joseph; Callas, James John

    2012-09-25

    A heat exchanger is disclosed. The heat exchanger may have an inlet configured to receive a first fluid and an outlet configured to discharge the first fluid. The heat exchanger may further have at least one passageway configured to conduct the first fluid from the inlet to the outlet. The at least one passageway may be composed of a graphite foam and a layer of graphite material on the exterior of the graphite foam. The layer of graphite material may form at least a partial barrier between the first fluid and a second fluid external to the at least one passageway.

  4. Designing heat exchangers for process heat reactors

    Quade, R.N.

    1980-01-01

    A brief account is given of the IAEA specialist meeting on process heat applications technology held in Julich, November 1979. The main emphasis was on high temperature heat exchange. Papers were presented covering design requirements, design construction and prefabrication testing, and selected problems. Primary discussion centered around mechanical design, materials requirements, and structural analysis methods and limits. It appears that high temperature heat exchanges design to nuclear standards, is under extensive development but will require a lengthy concerted effort before becoming a commercial reality. (author)

  5. Various methods to improve heat transfer in exchangers

    Pavel Zitek

    2015-01-01

    Full Text Available The University of West Bohemia in Pilsen (Department of Power System Engineering is working on the selection of effective heat exchangers. Conventional shell and tube heat exchangers use simple segmental baffles. It can be replaced by helical baffles, which increase the heat transfer efficiency and reduce pressure losses. Their usage is demonstrated in the primary circuit of IV. generation MSR (Molten Salt Reactors. For high-temperature reactors we consider the use of compact desk heat exchangers, which are small, which allows the integral configuration of reactor. We design them from graphite composites, which allow up to 1000°C and are usable as exchangers: salt-salt or salt-acid (e.g. for the hydrogen production. In the paper there are shown thermo-physical properties of salts, material properties and principles of calculations.

  6. Analytical Study on Thermal and Mechanical Design of Printed Circuit Heat Exchanger

    Yoon, Su-Jong [Idaho National Lab. (INL), Idaho Falls, ID (United States); Sabharwall, Piyush [Idaho National Lab. (INL), Idaho Falls, ID (United States); Kim, Eung-Soo [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2013-09-01

    The analytical methodologies for the thermal design, mechanical design and cost estimation of printed circuit heat exchanger are presented in this study. In this study, three flow arrangements of parallel flow, countercurrent flow and crossflow are taken into account. For each flow arrangement, the analytical solution of temperature profile of heat exchanger is introduced. The size and cost of printed circuit heat exchangers for advanced small modular reactors, which employ various coolants such as sodium, molten salts, helium, and water, are also presented.

  7. Microplate Heat Exchanger, Phase I

    National Aeronautics and Space Administration — We propose a microplate heat exchanger for cryogenic cooling systems used for continuous flow distributed cooling systems, large focal plane arrays, multiple cooling...

  8. Experiment on heat transfer in simulated molten core/concrete interaction

    Katsumura, Yukihiro; Hashizume, Hidetoshi; Toda, Saburo; Kawaguchi, Takahiro.

    1993-01-01

    In order to investigate heat transfer between molten core and concrete in LWR severe accidents, experiments were performed using water as the molten core, paraffin as the concrete, and air as gases from the decomposition of concrete. It was found that the heat transfer on the interface between paraffin and water were promoted strongly by the air gas. (author)

  9. Heat pipe heat exchangers in heat recovery systems

    Stulc, P; Vasiliev, L L; Kiseljev, V G; Matvejev, Ju N

    1985-01-01

    The results of combined research and development activities of the National Research Institute for Machine Design, Prague, C.S.S.R. and the Institute for Heat and Mass Transfer, Minsk, U.S.S.R. concerning intensification heat pipes used in heat pipe heat exchangers are presented. This sort of research has been occasioned by increased interest in heat power economy trying to utilise waste heat produced by various technological processes. The developed heat pipes are deployed in construction of air-air, gas-air or gas-gas heat recovery exchangers in the field of air-engineering and air-conditioning. (author).

  10. Tube in shell heat exchangers

    Hayden, O.; Willby, C.R.; Sheward, G.E.; Ormrod, D.T.; Firth, G.F.

    1980-01-01

    An improved tube-in-shell heat exchanger to be used between liquid metal and water is described for use in the liquid metal coolant system of fast breeder reactors. It is stated that this design is less prone to failures which could result in sodium water reactions than previous exchangers. (UK)

  11. Heat pipes and heat pipe exchangers for heat recovery systems

    Vasiliev, L L; Grakovich, L P; Kiselev, V G; Kurustalev, D K; Matveev, Yu

    1984-01-01

    Heat pipes and heat pipe exchangers are of great importance in power engineering as a means of recovering waste heat of industrial enterprises, solar energy, geothermal waters and deep soil. Heat pipes are highly effective heat transfer units for transferring thermal energy over large distance (tens of meters) with low temperature drops. Their heat transfer characteristics and reliable working for more than 10-15 yr permit the design of new systems with higher heat engineering parameters.

  12. Numerical study on heat transfer characteristics of liquid-fueled molten salt using OpenFOAM

    Jeong, Yeong Shin; Bang, In Cheol

    2017-01-01

    To pursue sustainability and safety enhancement of nuclear energy, molten salt reactor is regarded as a promising candidate among various types of gen-IV reactors. Besides, pyroprocessing, which treats molten salt containing fission products, should consider safety related to decay heat from fuel material. For design of molten salt-related nuclear system, it is required to consider both thermal-hydraulic characteristics and neutronic behaviors for demonstration. However, fundamental heat transfer study of molten salt in operation condition is not easy to be experimentally studied due to its large scale, high temperature condition as well as difficulties of treating fuel material. >From that reason, numerical study can have benefit to investigate behaviors of liquid-fueled molten salt in real condition. In this study, open source CFD package OpenFOAM was used to analyze liquid-fueled molten salt loop having internal heat source as a first step of research. Among various molten salts considered as a candidate of liquid fueled molten salt reactors, in this study, FLiBe was chosen as liquid salt. For simulating heat generation from fuel material within fluid flow, volumetric heat source was set for fluid domain and OpenFOAM solver was modified as fvOptions as customized. To investigate thermal-hydraulic behavior of molten salt, CFD model was developed and validated by comparing experimental results in terms of heat transfer and pressure drop. As preliminary stage, 2D cavity simulations were performed to validate the modeling capacity of modified solver of OpenFOAM by comparison with those of ANSYS-CFX. In addition, cases of external heat flux and internal heat source were compared to configure the effect of heat source setting in various operation condition. As a result, modified solver of OpenFOAM considering internal heat source have sufficient modeling capacity to simulate liquid-fueled molten salt systems including heat generation cases. (author)

  13. Post-accident heat removal ''information exchange''

    Plein, H.G.; Carlson, G.A.

    1975-01-01

    The in-core molten pool experiments are designed to produce a pool of fission heated temperature and flow patterns of such pools, and evaluate the barrier melt-through potential of the molten UO 2 . The first experiments, to be conducted this fiscal year in the Annular Core Pulse Reactor, will be uncomplicated and multiply-contained to prove containment design and to provide initial information on fission heated molten pool characteristics. Concurrent with the in-core experiments, high temperature ultrasonic techniques are being developed to measure UO 2 temperatures up to and above the melting point for use in later more definitive experiments scheduled for FY77

  14. Convective heat transfer the molten metal pool heated from below and cooled by two-phase flow

    Cho, J. S.; Suh, K. Y.; Chung, C. H.; Park, R. J.; Kim, S. B.

    1998-01-01

    During a hypothetical servere accident in the nuclear power plant, a molten core material may form stratified fluid layers. These layers may be composed of high temperature molten debris pool and water coolant in the lower plenum of the reactor vessel or in the reactor cavity. This study is concerned with the experimental test and numerical analysis on the heat transfer and solidification of the molten metal pool with overlying coolant with boiling. This work examines the crust formation and the heat transfer characteristics of the molten metal pool immersed in the boiling coolant. The metal pool is heated from the bottom surface and coolant is injected onto the molten metal pool. The simulant molten pool material is tin (Sn) with the melting temperature of 232 .deg. C. Demineralized water is used as the working coolant. Tests were performed under the condition of the bottom surface heating in the test section and the forced convection of the coolant being injected onto the molten metal pool. The constant temperature and constant heat flux conditions are adopted for the bottom heating. The test parameters included the heated bottom surface temperature of the molten metal pool, the input power to the heated bottom surface of the test section, and the coolant injection rate. Numerical analyses were simultaneously performed in a two-dimensional rectangular domain of the molten metal pool to check on the measured data. The numerical program has been developed using the enthalpy method, the finite volume method and the SIMPLER algorithm. The experimental results of the heat transfer show general agreement with the calculated values. In this study, the relationship between the Nusselt number and Rayleigh number in the molten metal pool region was estimated and compared with the dry experiment without coolant nor solidification of the molten metal pool, and with the crust formation experiment with subcooled coolant, and against other correlations. In the experiments, the

  15. Sodium isotopic exchange rate between crystalline zirconium phosphate and molten NaNO/sub 3/

    Inoue, Y; Yamada, Y [Tohoku Univ., Sendai (Japan). Faculty of Engineering

    1975-12-01

    The isotopic exchange rate of sodium ion between crystalline zirconium phosphate and molten NaNO/sub 3/ has been measured at 312/sup 0/C and 362/sup 0/C by batch method. The equilibrium was reached within 20 minutes at either temperature, and the rate was very rapid as compared with that of sodium-potassium ion exchange.

  16. Fluidised bed heat exchangers

    Elliott, D.E.; Healey, E.M.; Roberts, A.G.

    1974-01-01

    Problems that have arisen during the initial stages of development of fluidised bed boilers in which heat transfer surfaces are immersed in fluidised solids are discussed. The very high heat transfer coefficients that are obtained under these conditions can be exploited to reduce the total heat transfer surface to a fraction of that in normal boilers. However, with the high heat flux levels involved, tube stressing becomes more important and it is advantageous to use smaller diameter tubes. One of the initial problems was that the pumping power absorbed by the fluidised bed appeared to be high. The relative influence of the fluidising velocity (and the corresponding bed area), tube diameter, tube spacing, heat transfer coefficient and bed temperature on pumping power and overall cost was determined. This showed the importance of close tube packing and research was undertaken to see if this would adversely affect the heat transfer coefficient. Pressure operation also reduces the pumping power. Fouling and corrosion tests in beds burning coal suggest that higher temperatures could be reached reliably and cost studies show that, provided the better refractory metals are used, the cost of achieving higher temperatures is not unduly high. It now remains to demonstrate at large scale that the proposed systems are viable and that the methods incorporated to overcome start up and part lead running problems are satisfactory. The promising role of these heat transfer techniques in other applications is briefly discussed

  17. Condensation heat transfer in plate heat exchangers

    Panchal, C.B.

    1985-01-01

    An Alfa-Laval plate heat exchanger, previously tested as an evaporator, was retested as a condenser. Two series of tests with different chevron-angle plates were carried out using ammonia as a working fluid. The overall heat-transfer coefficient and pressure drop were measured, and the effects of operating parameters were determined. The experimental data were compared with theoretical predictions. In the analysis, a gravity-controlled condensation process was modeled theoretically, and the overall performance was calculated. The analysis shows that the overall heat-transfer coefficient can be predicted with an average uncertainty of about 10%. It is, however, important to consider the interfacial shear stress, because the effective friction factor is high for flow in plate heat exchangers

  18. Molten Chloride Salts for Heat Transfer in Nuclear Systems

    Ambrosek, James Wallace

    2011-12-01

    A forced convection loop was designed and constructed to examine the thermal-hydraulic performance of molten KCl-MgCl2 (68-32 at %) salt for use in nuclear co-generation facilities. As part of this research, methods for prediction of the thermo-physical properties of salt mixtures for selection of the coolant salt were studied. In addition, corrosion studies of 10 different alloys were exposed to the KCl-MgCl2 to determine a suitable construction material for the loop. Using experimental data found in literature for unary and binary salt systems, models were found, or developed to extrapolate the available experimental data to unstudied salt systems. These property models were then used to investigate the thermo-physical properties of the LINO3-NaNO3-KNO 3-Ca(NO3), system used in solar energy applications. Using these models, the density, viscosity, adiabatic compressibility, thermal conductivity, heat capacity, and melting temperatures of higher order systems can be approximated. These models may be applied to other molten salt systems. Coupons of 10 different alloys were exposed to the chloride salt for 100 hours at 850°C was undertaken to help determine with which alloy to construct the loop. Of the alloys exposed, Haynes 230 had the least amount of weight loss per area. Nickel and Hastelloy N performed best based on maximum depth of attack. Inconel 625 and 718 had a nearly uniform depletion of Cr from the surface of the sample. All other alloys tested had depletion of Cr along the grain boundaries. The Nb in Inconel 625 and 718 changed the way the Cr is depleted in these alloys. Grain-boundary engineering (GBE) of Incoloy 800H improved the corrosion resistance (weight loss and maximum depth of attack) by nearly 50% as compared to the as-received Incoloy 800H sample. A high temperature pump, thermal flow meter, and pressure differential device was designed, constructed and tested for use in the loop, The heat transfer of the molten chloride salt was found to

  19. Conceptual Design of Forced Convection Molten Salt Heat Transfer Testing Loop

    Manohar S. Sohal; Piyush Sabharwall; Pattrick Calderoni; Alan K. Wertsching; S. Brandon Grover

    2010-09-01

    This report develops a proposal to design and construct a forced convection test loop. A detailed test plan will then be conducted to obtain data on heat transfer, thermodynamic, and corrosion characteristics of the molten salts and fluid-solid interaction. In particular, this report outlines an experimental research and development test plan. The most important initial requirement for heat transfer test of molten salt systems is the establishment of reference coolant materials to use in the experiments. An earlier report produced within the same project highlighted how thermophysical properties of the materials that directly impact the heat transfer behavior are strongly correlated to the composition and impurities concentration of the melt. It is therefore essential to establish laboratory techniques that can measure the melt composition, and to develop purification methods that would allow the production of large quantities of coolant with the desired purity. A companion report describes the options available to reach such objectives. In particular, that report outlines an experimental research and development test plan that would include following steps: •Molten Salts: The candidate molten salts for investigation will be selected. •Materials of Construction: Materials of construction for the test loop, heat exchangers, and fluid-solid corrosion tests in the test loop will also be selected. •Scaling Analysis: Scaling analysis to design the test loop will be performed. •Test Plan: A comprehensive test plan to include all the tests that are being planned in the short and long term time frame will be developed. •Design the Test Loop: The forced convection test loop will be designed including extensive mechanical design, instrument selection, data acquisition system, safety requirements, and related precautionary measures. •Fabricate the Test Loop. •Perform the Tests. •Uncertainty Analysis: As a part of the data collection, uncertainty analysis will

  20. Mechanical calculation of heat exchangers

    Osweiller, Francis.

    1977-01-01

    Many heat exchangers are still being dimensioned at the present time by means of the American TEMA code (Tubular Exchanger Manufacturers Association). The basic formula of this code often gives rise to significant tubular plate thicknesses which, apart from the cost of materials, involve significant machining. Some constructors have brought into use calculation methods that are more analytic so as to take into better consideration the mechanical phenomena which come into play in a heat exchanger. After a brief analysis of these methods it is shown, how the original TEMA formulations have changed to reach the present version and how this code has incorporated Gardner's results for treating exchangers with two fixed heads. A formal and numerical comparison is then made of the analytical and TEMA methods by attempting to highlight a code based on these methods or a computer calculation programme in relation to the TEMA code [fr

  1. Compact heat exchanger for power plants

    Kinnunen, L.

    2001-01-01

    Vahterus Oy, located at Kalanti, has manufactured heat exchangers since the beginning of 1990s. About 90% of the equipment produced are exported. In the PSHE (Plate and Shell) solution of the Vahterus heat exchanger the heat is transferred by round plated welded to form a compact package, which is assembled into a cylindrical steel casing. The heat exchanger contains no gaskets or soldered joints, which eliminates the leak risks. Traditional heat exchanges are usually operated at higher temperatures and pressures, but the heat transfer capacities of them are lower. Plate heat exchangers, on the other hand, are efficient, but the application range of them is narrow. Additionally, the rubber gasket of the heat exchange plates, sealing the joints of the heat exchanging plates, does not stand high pressures or temperatures, or corroding fluids. The new welded plate heat exchanger combine the pressure and temperature resistance of tube heat exchangers and the high heat exchange capacity of plate heat exchangers. The new corrosion resisting heat exchanger can be applied for especially hard conditions. The operating temperature range of the PSHE heat exchanger is - 200 - 900 deg C. The pressure resistance is as high as 100 bar. The space requirement of PSHE is only one tenth of the space requirement of traditional tube heat exchangers. Adjusting the number of heat exchanging plates can change the capacity of the heat exchanger. Power range of the heat exchanger can be as high as 80 MW. Due to the corrosion preventive construction and the small dimension the PSHE heat exchanger can be applied for refrigerators using ammonia as refrigerant. These kinds of new Vahterus heat exchangers are in use in 60 countries in more than 2000 refrigerators

  2. Heat transfer on liquid-liquid interface of molten-metal and water

    Tanaka, T.; Saito, Yasushi; Mishima, Kaichiro

    2001-01-01

    Molten-core pool had been formed in the lower-head of TMI-2 pressure vessel at the severe accident. The lower head, however, didn't receive any damage by reactor core cooling. Heat transfer at outside of the lower head and boiling heat transfer at liquid-liquid interface of molten-metal and water, however, are important for initial cooling process of the molten-core pool. The heat transfer experiments for the liquid-liquid interface of molten-metal and water are carried out over the range of natural convection to film boiling region. Phenomenon on the heat transfer experiments are visualized by using of high speed video camera. Wood's metal and U-alloy 78 are used as molten-metal. The test section of the experiments consists of a copper block with heater, wood's metal, and water. Three thermocouple probes are used for temperature measurement of water side and the molten-metal side. Stability of the liquid-liquid interface is depended on the wetness of container wall for molten metal and the temperature distribution of the interface. Entrainment phenomena of molten-metal occurs by a fluctuation of the interface after boiling on the container wall surface. The boiling curves obtained from the liquid-liquid interface experiments are agree with the nucleate boiling and the film boiling correlations of solid-liquid system. (Suetake, M.)

  3. Corrosion protected reversing heat exchanger

    Zawierucha, R.

    1984-01-01

    A reversing heat exchanger of the plate and fin type having multiple aluminum parting sheets in a stacked arrangement with corrugated fins separating the sheets to form multiple flow paths, means for closing the ends of the sheets, an input manifold arrangement of headers for the warm end of of the exchanger and an output manifold arrangement for the cold end of the exchanger with the input air feed stream header and the waste gas exhaust header having an alloy of zinc and aluminum coated on the inside surface for providing corrosion protection to the stack

  4. Natural convection heat transfer characteristics of the molten metal pool with solidification by boiling coolant

    Cho, Jae Seon; Suh, Kune Yull; Chung, Chang Hyun; Park, Rae Joon; Kim, Sang Baik

    1997-01-01

    This paper presents results of experimental studies on the heat transfer and solidifcation of the molten metal pool with overlying coolant with boiling. The metal pool is heated from the bottom surface and coolant is injected onto the molten metal pool. As a result, the crust, which is a solidified layer, may form at the top of the molten metal pool. Heat transfer is accomplished by a conjugate mechanism, which consists of the natural convection of the molten metal pool, the conduction in the crust layer and the convective boiling heat transfer in the coolant. This work examines the crust formation and the heat transfer rate on the molten metal pool with boiling coolant. The simulant molten pool material is tin (Sn) with the melting temperature of 232 .deg. C. Demineralized water is used as the working coolant. The crust layer thickness was ostensibly varied by the heated bottom surface temperature of the test section, but not much affected by the coolant injection rate. The correlation between the Nusselt number and the Rayleight number in the molten metal pool region of this study is compared against the crust formation experiment without coolant boiling and the literature correlations. The present experimental results are higher than those from the experiment without coolant boiling, but show general agreement with the Eckert correlation, with some deviations in the high and low ends of the Rayleigh number. This discrepancy is currently attributed to concurrent rapid boiling of the coolant on top of the metal layer

  5. High Flux Heat Exchanger

    1993-01-01

    maximum jet velocity (6.36 m/s), and maximum number of jets (nine). Wadsworth and Mudawar [49] describe the use of a single slotted nozzle to provide...H00503 (ASME), pp. 121-128, 1989. 40 49. D. C. Wadsworth and I. Mudawar , "Cooling of a Multichip Electronic Module by Means of Confined Two-Dimensional...Jets of Dielectric Liquid," HTD-Vol. 111, Heat Transfer in Electrglif, Book No. H00503 (ASME), pp. 79-87, 1989. 50. D.C. Wadsworth and I. Mudawar

  6. Ceramic heat exchanger

    LaHaye, Paul G.; Rahman, Faress H.; Lebeau, Thomas P. E.; Severin, Barbara K.

    1998-01-01

    A tube containment system. The tube containment system does not significantly reduce heat transfer through the tube wall. The contained tube is internally pressurized, and is formed from a ceramic material having high strength, high thermal conductivity, and good thermal shock resistance. The tube containment system includes at least one ceramic fiber braid material disposed about the internally pressurized tube. The material is disposed about the tube in a predetermined axial spacing arrangement. The ceramic fiber braid is present in an amount sufficient to contain the tube if the tube becomes fractured. The tube containment system can also include a plurality of ceramic ring-shaped structures, in contact with the outer surface of the tube, and positioned between the tube and the ceramic fiber braid material, and/or at least one transducer positioned within tube for reducing the internal volume and, therefore, the energy of any shrapnel resulting from a tube fracture.

  7. Heat exchanger with oscillating flow

    Scotti, Stephen J. (Inventor); Blosser, Max L. (Inventor); Camarda, Charles J. (Inventor)

    1993-01-01

    Various heat exchange apparatuses are described in which an oscillating flow of primary coolant is used to dissipate an incident heat flux. The oscillating flow may be imparted by a reciprocating piston, a double action twin reciprocating piston, fluidic oscillators or electromagnetic pumps. The oscillating fluid flows through at least one conduit in either an open loop or a closed loop. A secondary flow of coolant may be used to flow over the outer walls of at least one conduit to remove heat transferred from the primary coolant to the walls of the conduit.

  8. First results of out-of-pile experiments concerning cooling phenomena of molten layers with internal heat sources

    Fieg, G.

    1977-01-01

    After severe hypothetical reactor accidents, large amounts of molten core material with internal heat generation may appear. It must be guaranteed that these materials can be kept within the containment. To clarify this situation, the knowledge of heat transport from liquid layers with internal heat generation is needed. First experimental results on heat transport from internally heated horizontal fluid layers are presented. The experiments have been performed in a smooth horizontal vessel with the base of 15 x 15 cm 2 . The Joule-heated liquid layer (depth L = 1 cm - 3.5 cm) is enclosed between two isothermal horizontal walls. They are polished fore parts of heat exchangers. The temperatures of the walls were held constant with thermostatically controlled water circulating through the heat exchangers. Horizontal heat fluxes were depressed by appropriate insulation of the side walls. The total heat transport to the upper and lower boundaries has been measured by the mass transport through the heat exchangers and the temperature rise of the cooling water

  9. Compact Ceramic Microchannel Heat Exchangers

    Lewinsohn, Charles [Ceramatec, Inc., Salt Lake City, UT (United States)

    2016-10-31

    The objective of the proposed work was to demonstrate the feasibility of a step change in power plant efficiency at a commercially viable cost, by obtaining performance data for prototype, compact, ceramic microchannel heat exchangers. By performing the tasks described in the initial proposal, all of the milestones were met. The work performed will advance the technology from Technology Readiness Level 3 (TRL 3) to Technology Readiness Level 4 (TRL 4) and validate the potential of using these heat exchangers for enabling high efficiency solid oxide fuel cell (SOFC) or high-temperature turbine-based power plants. The attached report will describe how this objective was met. In collaboration with The Colorado School of Mines (CSM), specifications were developed for a high temperature heat exchanger for three commercial microturbines. Microturbines were selected because they are a more mature commercial technology than SOFC, they are a low-volume and high-value target for market entry of high-temperature heat exchangers, and they are essentially scaled-down versions of turbines used in utility-scale power plants. Using these specifications, microchannel dimensions were selected to meet the performance requirements. Ceramic plates were fabricated with microchannels of these dimensions. The plates were tested at room temperature and elevated temperature. Plates were joined together to make modular, heat exchanger stacks that were tested at a variety of temperatures and flow rates. Although gas flow rates equivalent to those in microturbines could not be achieved in the laboratory environment, the results showed expected efficiencies, robust operation under significant temperature gradients at high temperature, and the ability to cycle the stacks. Details of the methods and results are presented in this final report.

  10. Heat transfer investigation of molten salts under laminar and turbulent flow regimes

    Srivastava, A.K.; Vaidya, A.M.; Maheshwari, N.K.; Vijayan, P.K.

    2014-01-01

    High temperature reactor and solar thermal power plants use Molten Salt as a coolant, as it has low melting point and high boiling point, enabling us to operate the system at low pressure. Molten fluoride salt (eutectic mixture of LiF-NaF-KF) and molten nitrate salt (mixture of NaNO 3 and KNO 3 in 60:40 ratios by weight) are proposed as a candidate coolant for High Temperature Reactors (HTR) and solar power plant respectively. BARC is developing a 600 MWth pebble bed high temperature reactor, cooled by natural circulation of fluoride salt and capable of supplying process heat at 1000℃ to facilitate hydrogen production by splitting water. Beside this, BARC is also developing a 2MWe solar power tower system using molten nitrate salt as a primary coolant and storage medium. In order to design this, it is necessary to study the heat transfer characteristics of various molten salts. Most of the previous studies related to molten salts are based on the experimental works. These experiments essentially measured the physical properties of molten salts and their heat transfer characteristics. Ferri et al. introduced the property definitions for molten salts in the RELAP5 code to perform transient simulations at the ProvaCollettoriSolari (PCS) test facility. In this paper, a CFD analysis has been performed to study the heat transfer characteristics of molten fluoride salt and molten nitrate salt flowing in a circular pipe for various regimes of flow. Simulation is performed with the help of in-house developed CFD code, NAFA, acronym for Numerical Analysis of Flows in Axi-symmetric geometries. Uniform velocity and temperature distribution are set as the inlet boundary condition and pressure is employed at the outlet boundary condition. The inlet temperature for all simulation is set as 300℃ for nitrate salt and 500℃ for fluoride salt and the operating pressure is 1 atm in both the cases

  11. Heat pipe heat exchanger for heat recovery in air conditioning

    Abd El-Baky, Mostafa A.; Mohamed, Mousa M. [Mechanical Power Engineering Department, Faculty of Engineering, Minufiya University, Shebin El-Kom (Egypt)

    2007-03-15

    The heat pipe heat exchangers are used in heat recovery applications to cool the incoming fresh air in air conditioning applications. Two streams of fresh and return air have been connected with heat pipe heat exchanger to investigate the thermal performance and effectiveness of heat recovery system. Ratios of mass flow rate between return and fresh air of 1, 1.5 and 2.3 have been adapted to validate the heat transfer and the temperature change of fresh air. Fresh air inlet temperature of 32-40{sup o}C has been controlled, while the inlet return air temperature is kept constant at about 26{sup o}C. The results showed that the temperature changes of fresh and return air are increased with the increase of inlet temperature of fresh air. The effectiveness and heat transfer for both evaporator and condenser sections are also increased to about 48%, when the inlet fresh air temperature is increased to 40{sup o}C. The effect of mass flow rate ratio on effectiveness is positive for evaporator side and negative for condenser side. The enthalpy ratio between the heat recovery and conventional air mixing is increased to about 85% with increasing fresh air inlet temperature. The optimum effectiveness of heat pipe heat exchanger is estimated and compared with the present experimental data. The results showed that the effectiveness is close to the optimum effectiveness at fresh air inlet temperature near the fluid operating temperature of heat pipes. (author)

  12. Numerical Modelling of Induction Heating for a Molten Salts Pyrochemical Process

    Vu, Xuan-Tuyen; Feraud, Jean-Pierre; Ode, Denis [CEA Marcoule: DTEC/SGCS/LGCI Bat. 57 B17171, 30207 Bagnols/Ceze (France); Du Terrail Couvat, Yves [SIMaP, Grenoble INP, CNRS: ENSEEG, BP 75, 38402 Saint Martin d' Heres Cedex (France)

    2008-07-01

    Technological developments in the pyro-chemistry program are required to allow choices for a reprocessing experiment on 100 g of spent nuclear fuel. In this context, a special device must be designed for the solid/gas reaction phases followed by actinide extraction and stripping in molten salt. This paper discusses a modelling approach for designing an induction furnace. Using this numerical approach is a good way to improve thermal performance of the device in terms of magnetic/thermal coupling phenomena. The influence of current frequency is also studied to give another view of the possibilities of an induction furnace. Electromagnetic forces are taken into account in a computational fluid dynamics code derived from a specifically developed exchange library. Induction heating systems are an example of a typical multi-physics problem involving numerically coupled equations. (authors)

  13. Numerical Modelling of Induction Heating for a Molten Salts Pyrochemical Process

    Vu, Xuan-Tuyen; Feraud, Jean-Pierre; Ode, Denis; Du Terrail Couvat, Yves

    2008-01-01

    Technological developments in the pyro-chemistry program are required to allow choices for a reprocessing experiment on 100 g of spent nuclear fuel. In this context, a special device must be designed for the solid/gas reaction phases followed by actinide extraction and stripping in molten salt. This paper discusses a modelling approach for designing an induction furnace. Using this numerical approach is a good way to improve thermal performance of the device in terms of magnetic/thermal coupling phenomena. The influence of current frequency is also studied to give another view of the possibilities of an induction furnace. Electromagnetic forces are taken into account in a computational fluid dynamics code derived from a specifically developed exchange library. Induction heating systems are an example of a typical multi-physics problem involving numerically coupled equations. (authors)

  14. Accuracy analysis of the thermal diffusivity measurement of molten salts by stepwise heating method

    Kato, Yoshio; Furukawa, Kazuo

    1976-11-01

    The stepwise heating method for measuring thermal diffusivity of molten salts is based on the electrical heating of a thin metal plate as a plane heat source in the molten salt. In this method, the following estimations on error are of importance: (1) thickness effect of the metal plate, (2) effective length between the plate and a temperature measuring point and (3) effect of the noise on the temperature rise signal. In this report, a measuring apparatus is proposed and measuring conditions are suggested on the basis of error estimations. The measurements for distilled water and glycerine were made first to test the performance; the results agreed well with standard values. The thermal diffusivities of molten NaNO 3 at 320-380 0 C and of molten Li 2 BeF 4 at 470-700 0 C were measured. (auth.)

  15. Heat exchanges in coarsening systems

    Corberi, Federico [Dipartimento di Fisica ' E R Caianiello' , Università di Salerno, via Ponte don Melillo, 84084 Fisciano (Italy); Gonnella, Giuseppe; Piscitelli, Antonio [Dipartimento di Fisica, Università di Bari and Istituto Nazionale di Fisica Nucleare, Sezione di Bari, via Amendola 173, 70126 Bari (Italy)

    2011-10-15

    This paper is a contribution to the understanding of the thermal properties of ageing systems where statistically independent degrees of freedom with greatly separated time scales are expected to coexist. Focusing on the prototypical case of quenched ferromagnets, where fast and slow modes can be respectively associated with fluctuations in the bulk of the coarsening domains and in their interfaces, we perform a set of numerical experiments specifically designed to compute the heat exchanges between different degrees of freedom. Our studies promote a scenario with fast modes acting as an equilibrium reservoir to which interfaces may release heat through a mechanism that allows fast and slow degrees to maintain their statistical properties independently.

  16. Helically coiled tube heat exchanger

    Harris, A.M.

    1981-01-01

    In a heat exchanger such as a steam generator for a nuclear reactor, two or more bundles of helically coiled tubes are arranged in series with the tubes in each bundle integrally continuing through the tube bundles arranged in series therewith. Pitch values for the tubing in any pair of tube bundles, taken transverse to the path of the reactor coolant flow about the tubes, are selected as a ratio of two unequal integers to permit efficient operation of each tube bundle while maintaining the various tube bundles of the heat exchanger within a compact envelope. Preferably, the helix angle and tube pitch parallel to the path of coolant flow are constant for all tubes in a single bundle so that the tubes are of approximately the same length within each bundle

  17. Studies of thermal hydraulics and heat transfer in cascade subcritical molten salt reactor

    Aysen, E.M.; Sedov, A.A.; Subbotin, A.S.

    2005-01-01

    Full text of publication follows: Cascade Subcritical Molten Salt Reactor (CSMSR) consists of three main parts: accelerator-driven proton-bombarded target, central and peripheral zones. External neutrons generated in the result of interaction of protons with the target nuclei are multiplied then in the central zone and leak farther into the peripheral reactor zone, where an efficient burning of Minor Actinides dissolved in a molten salt fluoride composition is produced. The bunch of target and two zones is designed so that preset subcriticality of reactor would not be less than 1% of k eff . A characteristic feature of the reactor is a high density of neutron flux (2.10 15 n/cm 2 s) in the central zone and target and very high volumetric power rate (2000 - 6000 W/cm 3 ) in all the parts of CSMSR. To provide a workability of the core structures under condition of so big level of power rate it is necessary to impose strict limitations on the temperatures and temperature gradients developed in the coolants and constructions. In this reason it has been arranged a calculational-designing study to reveal the problems of heat transfer in the coolant and core structures and to find more appropriate variant of the core and target design, which is a compromise of contradictory requirements: provision of high neutron flux and coolability of the core structures. In this paper the results of studies of thermal hydraulics and heat transfer in the core zones and proton-beam target are presented. Different variants of the target and central zone design as well as application of different kind of coolants in them are discussed and the main problems of heat removal in their structures are analyzed. Multidimensional fields of velocity and temperature got in thermal hydraulics calculations for free flow of fuelled molten salt in cylindrical-cave peripheral CSMSR zone without structures inside are demonstrated. The role of turbulent exchange of momentum and heat for free flow in the

  18. Experimental study on forced convection boiling heat transfer on molten alloy

    Nishimura, Satoshi; Ueda, Nobuyuki; Nishi, Yoshihisa; Furuya, Masahiro; Kinoshita, Izumi

    1999-01-01

    In order to clarify the characteristics of forced convection boiling heat transfer on molten metal, basic experiments have been carried out with subcooled water flowing on molten Wood's alloy pool surface. In these experiments, water flows horizontally in a rectangular duct. A cavity filled with Wood's alloy is present in a portion of the bottom of the duct. Wood's alloy is heated by a copper conductor at the bottom of the cavity. The experiments have been carried out with various velocities and subcoolings of water, and temperature of Wood's alloy. Boiling curves on the molten alloy surface were obtained and compared with that on a solid heat transfer surface. It is observed that the boiling curve on molten alloy is in a lower superheat region than the boiling curve on a solid surface. This indicates that the heat transfer performance of forced convection boiling on molten alloy is enhanced by increase of the heat transfer area, due to oscillation of the surface and fragmentation of molten alloy

  19. Radiative heat exchange between surfaces

    Yener, Y.; Yuncu, H.

    1987-01-01

    The geometrical features of radiative heat exchange between surfaces are discussed first by developing various radiation shape factor relations. The governing equations for enclosures with diffusely emitting and diffusely reflecting surfaces, as well as the equations for enclosures with gray surfaces having specular component of reflectivity are introduced next. Finally, a simplified model for enclosures with isothermal surfaces under the assumption of uniform radiosity over the surfaces is discussed, and various working relations for different conditions are presented

  20. Cryogenic Heat Exchanger with Turbulent Flows

    Amrit, Jay; Douay, Christelle; Dubois, Francis; Defresne, Gerard

    2012-01-01

    An evaporator-type cryogenic heat exchanger is designed and built for introducing fluid-solid heat exchange phenomena to undergraduates in a practical and efficient way. The heat exchanger functions at liquid nitrogen temperature and enables cooling of N[subscript 2] and He gases from room temperatures. We present first the experimental results of…

  1. Radiation effects on heat transfer in heat exchangers, (2)

    Mori, Yasuo; Watanabe, Kenji; Taira, Tatsuji.

    1980-01-01

    In a high temperature gas-cooled reactor system, in which the working fluid exchanges heat at high temperature near 1000 deg C, the heat transfer acceleration by positively utilizing the radiation heat transfer between solid surfaces should be considered. This paper reports on the results of experiment and analysis for the effects of radiant heat on the heat transfer performance at elevated temperature by applying the heat transfer-accelerating method using radiators to the heat exchanger with tube bundle composed of two channels of heating and heated sides. As the test heat exchangers, a parallel counter flow exchanger and the cross flow exchanger simulating helical tubes were employed, and the results studied on the characteristics of each heat exchanger are described. The plates placed in parallel to flow in every space of the tube bundle arranged in a matrix were used as the heat transfer accelerator. The effects of acceleration with the plates were the increase of heat transmission from 12 to 24% and 12 to 38% in the parallel flow and cross flow heat exchangers, respectively. Also, it was clarified that the theoretical analysis, in which it was assumed that the region within pitch S and two radiator plates, with a heat-transferring tube placed at the center, is the minimum domain for calculation, and that the heat exchange by radiation occurs only between the domain and the adjacent domains, can estimate the heat transfer-accelerating effect and the temperature distribution in a heat exchanger with sufficient accuracy. (Wakatsuki, Y.)

  2. The Characteristic of Molten Heat Salt Storage System Utilizing Solar Energy Combined with Valley Electric

    LI .Jiu-ru

    2017-02-01

    Full Text Available With the environmental pollution and energy consumption clue to the large difference between peak and valley of power grid,the molten salt heat storage system(MSHSS utilizing solar Energy combined with valley electric is presented for good energy saving and low emissions. The costs of MSHSS utilizing solar Energy combined with valley electric are greatly reduced. The law of heat transfer in molten salt heat storage technology is studied with the method of grey correlation analysis. The results show the effect of elbow sizes on surface convective heat transfer coefficient with different flow velocities.

  3. Cleaning Schedule Operations in Heat Exchanger Networks

    Huda Hairul

    2018-01-01

    Full Text Available Heat exchanger networks have been known to be the essential parts in the chemical industries. Unfortunately, since the performance of heat exchanger can be decreasing in transferring the heat from hot stream into cold stream due to fouling, then cleaning the heat exchanger is needed to restore its initial performance periodically. A process of heating crude oil in a refinery plant was used as a case study. As many as eleven heat exchangers were used to heat crude oil before it was heated by a furnace to the temperature required to the crude unit distillation column. The purpose of this study is to determine the cleaning schedule of heat exchanger on the heat exchanger networks due to the decrease of the overall heat transfer coefficient by various percentage of the design value. A close study on the process of heat exchanger cleaning schedule in heat exchanger networks using the method of decreasing overall heat transfer coefficient as target. The result showed that the higher the fouling value the more often the heat exchanger is cleaned because the overall heat transfer coefficient decreases quickly.

  4. Heat exchanger. [Nuclear power plants

    Molina, C; Brisseaux, A

    1976-01-19

    This invention concerns a heat exchanger between a fluid flowing through a tube and a gas. Such an exchanger can be used, inter alia, for removing calories that cannot be used for generating electricity in a thermal or nuclear power station. This exchanger can withstand any pressure surges in the system and even the use of a high vapour pressure coolant such as ammonia, since the fluid flows in a round tube with low pressure drops (both with respect to the fluid to be cooled and the cooling air). It is rigid enough to stand up to being moved and handled as well as to gusts of wind. It is formed of units that can be handled without difficulty and that are easily dismantable and interchangeable, even in service, and it is easily maintained. The exchange area is high for a minimum frontal area and this enables the size of the supporting frame to be reduced and makes it easy to hide it behind a screen of trees should this prove necessary. Finally, it is composed of a small number of standard units thus reducing the industrial production cost. These units are rectangular plates, each one being a flat tubular coil fitted between two flat parallel sheet metal plates having on their outer sides flat top raised bosses. These units are assembled together by the tops of the bosses so as to form an exchanger bank, each bank comprising two collectors to which the bank coils are tightly connected.

  5. Fluidized bed heat exchanger utilizing angularly extending heat exchange tubes

    Talmud, Fred M.; Garcia-Mallol, Juan-Antonio

    1980-01-01

    A fluidized bed heat exchanger in which air is passed through a bed of particulate material containing fuel disposed in a housing. A steam/water natural circulation system is provided and includes a steam drum disposed adjacent the fluidized bed and a series of tubes connected at one end to the steam drum. A portion of the tubes are connected to a water drum and in the path of the air and the gaseous products of combustion exiting from the bed. Another portion of the tubes pass through the bed and extend at an angle to the upper surface of the bed.

  6. Heat exchanger for solar water heaters

    Cash, M.; Krupnick, A. C.

    1977-01-01

    Proposed efficient double-walled heat exchanger prevents contamination of domestic water supply lines and indicates leakage automatically in solar as well as nonsolar heat sources using water as heat transfer medium.

  7. Natural convection heat transfer characteristics of the molten metal pool with solidification by boiling coolant

    Cho, Jae Seon; Suh, Kune Yull; Chung, Chang Hyun [Seoul National University, Seoul (Korea, Republic of); Paark, Rae Joon; Kim, Sang Baik [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1997-12-31

    This paper presents results of experimental studies on the heat transfer and solidification of the molten metal pool with overlying coolant with boiling. The metal pool is heated from the bottom surface and coolant is injected onto the molten metal pool. Ad a result, the crust, which is a solidified layer, may form at the top of the molten metal pool. Heat transfer is accomplished by a conjugate mechanism, which consists of the natural convection of the molten metal pool, the conduction in the crust layer and the convective boiling heat transfer in the coolant. This work examines the crust formation and the heat transfer rate on the molten metal pool with boiling coolant. The simulant molten pool material is tin (Sn) with the melting temperature of 232 deg C. Demineralized water is used as the working coolant. The crust layer thickness was ostensibly varied by the heated bottom surface temperature of the test section, but not much affected by the coolant injection rate. The correlation between the Nusselt number and the Rayleigh number in the molten metal pool region of this study is compared against the crust formation experiment without coolant boiling and the literature correlations. The present experimental results are higher than those from the experiment without coolant boiling, but show general agreement with the Eckert correlation, with some deviations in the high and low ends of the Rayleigh number. This discrepancy is currently attributed to concurrent rapid boiling of the coolant on top of the metal layer. 10 refs., 4 figs., 1 tab. (Author)

  8. Natural convection heat transfer characteristics of the molten metal pool with solidification by boiling coolant

    Cho, Jae Seon; Suh, Kune Yull; Chung, Chang Hyun [Seoul National University, Seoul (Korea, Republic of); Paark, Rae Joon; Kim, Sang Baik [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1998-12-31

    This paper presents results of experimental studies on the heat transfer and solidification of the molten metal pool with overlying coolant with boiling. The metal pool is heated from the bottom surface and coolant is injected onto the molten metal pool. Ad a result, the crust, which is a solidified layer, may form at the top of the molten metal pool. Heat transfer is accomplished by a conjugate mechanism, which consists of the natural convection of the molten metal pool, the conduction in the crust layer and the convective boiling heat transfer in the coolant. This work examines the crust formation and the heat transfer rate on the molten metal pool with boiling coolant. The simulant molten pool material is tin (Sn) with the melting temperature of 232 deg C. Demineralized water is used as the working coolant. The crust layer thickness was ostensibly varied by the heated bottom surface temperature of the test section, but not much affected by the coolant injection rate. The correlation between the Nusselt number and the Rayleigh number in the molten metal pool region of this study is compared against the crust formation experiment without coolant boiling and the literature correlations. The present experimental results are higher than those from the experiment without coolant boiling, but show general agreement with the Eckert correlation, with some deviations in the high and low ends of the Rayleigh number. This discrepancy is currently attributed to concurrent rapid boiling of the coolant on top of the metal layer. 10 refs., 4 figs., 1 tab. (Author)

  9. Enhanced heat transfer performances of molten salt receiver with spirally grooved pipe

    Lu, Jianfeng; Ding, Jing; Yu, Tao; Shen, Xiangyang

    2015-01-01

    The enhanced heat transfer performances of solar receiver with spirally grooved pipe were theoretically investigated. The physical model of heat absorption process was proposed using the general heat transfer correlation of molten salt in smooth and spirally grooved pipe. According to the calculation results, the convective heat transfer inside the receiver can remarkably enhance the heat absorption process, and the absorption efficiency increased with the flow velocity and groove height, while the wall temperature dropped. As the groove height increased, the heat losses of convection and radiation dropped with the decrease of wall temperature, and the average absorption efficiency of the heat receiver can be increased. Compared with the heat receiver with smooth pipe, the heat absorption efficiency of heat receiver with spirally grooved pipe e/d = 0.0475 can rise for 0.7%, and the maximum bulk fluid temperature can be increased for 31.1 °C. As a conclusion, spirally grooved pipe can be a very effective way for heat absorption enhancement of solar receiver, and it can also increase the operating temperature of molten salt. - Highlights: • Spirally grooved tube is a very effective way for solar receiver enhancement. • Heat absorption model of receiver is proposed with general heat transfer correlation. • Spirally groove tube increases absorption efficiency and reduces wall temperature. • Operating temperature of molten salt remarkably increases with groove height. • Heat absorption performance is promoted for first and second thermodynamics laws

  10. Compact heat exchanger for fluids

    Marchal, P.A.H.

    1975-01-01

    The invention concerns a welded heat exchanger with two or more fluids which can be used counter current. The principle of the apparatus allows the use of rolled welded concentric metal strips as well as spiral rolled metal strips. The ring sheets are kept apart either by their rigidity due to the cylindrical shape or by deformations in the sheets themselves or yet again by spacers or chequered and/or perforated sheets forming for instance corrugated spacers, the end sheet being thick enough to take the pressure strain [fr

  11. Auxiliary Heat Exchanger Flow Distribution Test

    Kaufman, J.S.; Bressler, M.M.

    1983-01-01

    The Auxiliary Heat Exchanger Flow Distribution Test was the first part of a test program to develop a water-cooled (tube-side), compact heat exchanger for removing heat from the circulating gas in a high-temperature gas-cooled reactor (HTGR). Measurements of velocity and pressure were made with various shell side inlet and outlet configurations. A flow configuration was developed which provides acceptable velocity distribution throughout the heat exchanger without adding excessive pressure drop

  12. Ethanol steam reforming heated up by molten salt CSP: Reactor assessment

    De Falco, Marcello; Gallucci, F.

    2010-01-01

    In this paper hydrogen production via reforming of ethanol has been studied in a novel hybrid plant consisting in a ethanol reformer and a concentrating solar power (CSP) plant using molten salt as heat carrier fluid. The heat needed for the reforming of ethanol has been supplied to the system by

  13. Wall heat transfer coefficient in a molten salt bubble column: testing the experimental setup

    Skosana, PJ

    2014-10-01

    Full Text Available reactors that are highly exothermic or endothermic. This paper presents the design and operation of experimental setup used for measurement of the heat transfer coefficient in molten salt media. The experimental setup was operated with tap water, heat...

  14. Ethanol steam reforming heated up by molten salt CSP : reactor assessment

    Falco, de M.; Gallucci, F.

    2010-01-01

    In this paper hydrogen production via reforming of ethanol has been studied in a novel hybrid plant consisting in a ethanol reformer and a concentrating solar power (CSP) plant using molten salt as heat carrier fluid. The heat needed for the reforming of ethanol has been supplied to the system by

  15. Active heat exchange system development for latent heat thermal energy storage

    Alario, J.; Kosson, R.; Haslett, R.

    1980-01-01

    Various active heat exchange concepts were identified from among three generic categories: scrapers, agitators/vibrators and slurries. The more practical ones were given a more detailed technical evaluation and an economic comparison with a passive tube-shell design for a reference application (300 MW sub t storage for 6 hours). Two concepts were selected for hardware development: (1) a direct contact heat exchanger in which molten salt droplets are injected into a cooler counterflowing stream of liquid metal carrier fluid, and (2) a rotating drum scraper in which molten salt is sprayed onto the circumference of a rotating drum, which contains the fluid salt is sprayed onto the circumference of a rotating drum, which contains the fluid heat sink in an internal annulus near the surface. A fixed scraper blade removes the solidified salt from the surface which was nickel plated to decrease adhesion forces. In addition to improving performance by providing a nearly constant transfer rate during discharge, these active heat exchanger concepts were estimated to cost at least 25% less than the passive tube-shell design.

  16. Tritium permeation losses in HYLIFE-II heat exchanger tubes

    Longhurst, G.R.; Dolan, T.J.

    1990-01-01

    Tritium permeation through the intermediate heat exchanger of the HYLIFE-II inertial fusion design concept is evaluated for routine operating conditions. The permeation process is modelled using the Lewis analogy combined with surface recombination. It is demonstrated that at very low driving potentials, permeation becomes proportional to the first power of the driving potential. The model predicts that under anticipated conditions the primary cooling loop will pass about 6% of the tritium entering it to the intermediate coolant. Possible approached to reducing tritium permeation are explored. Permeation is limited by turbulent diffusion transport through the molten salt. Hence, surface barriers with impendance factors typical of present technology can do very little to reduce permeation. Low Flibe viscosity is desirable. An efficient tritium removal system operating on the Flibe before it gets to the intermediate heat exchanger is required. Needs for further research are highlighted. 9 refs., 2 figs., 1 tab

  17. Effect of crust increase on natural convection heat transfer in the molten metal pool

    Park, Rae Joon; Kim, Sang Baik; Kim, Hee Dong; Choi, Sang Min

    1999-01-01

    An experimental study has been performed on natural convection heat transfer with a rapid crust formation in the molten metal pool of a low Prandtl number fluid. Two types of steady state tests, a low and high geometric aspect ratio cases in the molten metal pool, were performed. The crust thickness by solidification was measured as a function of boundary surface temperatures. The experimental results on the relationship between the Nusselt number and Rayleigh number in the molten metal pool with a crust formation were compared with existing correlations. The experimental study has shown that the bottom surface temperature of the molten metal layer, in all experiments, is the major influential parameter in the crust formation, due to the natural convection flow. The Nusselt number of the case without a crust formation in the molten metal pool is greater than that of the case with the crust formation at the same Rayleigh number. The present experimental results on the relationship between the Nusselt number and Rayleigh number in the molten metal pool match well with Globe and Dropkin's correlation. From the experimental results, a new correlation between the Nusselt number and Rayleigh number in the molten metal pool with the crust formation was developed as Nu=0.0923 (Ra) 0.0923 (2 X 10 4 7 ). (author)

  18. Coolant material effect on the heat transfer rates of the molten metal pool with solidification

    Cho, Jae Seon; Suh, Kune Y.; Chung, Chang Hyun; Park, Rae Joon; Kim, Sang Baik

    1998-01-01

    Experimental studies on heat transfer and solidification of the molten metal pool with overlying coolant with boiling were performed. The simulant molten pool material is tin (Sn) with the melting temperature of 232 degree C. Demineralized water and R113 are used as the working coolant. This work examines the crust formation and the heat transfer characteristics of the molten metal pool immersed in the boiling coolant. The Nusselt number and the Rayleigh number in the molten metal pool region of this study are compared between the water coolant case and the R113 coolant case. The experimental results for the water coolant are higher than those for R113. Also, the empirical relationship of the Nusselt number and the Rayleigh number is compared with the literature correlations measured from mercury. The present experimental results are higher than the literature correlations. It is believed that this discrepancy is caused by the effect of the heat loss to the environment on the natural convection heat transfer in the molten pool

  19. Estimation of heat transfer and heat source in a molten pool

    Yun, J.I.; Suh, K.Y.; Kang, C.S. [Seoul National Univ., Dept. of Nuclear Engineering (Korea, Republic of)

    2001-07-01

    Heat transfer and fluid flow in a molten pool are influenced by internal volumetric heat generated from the radioactive decay of fission product species retained in the pool. The pool superheat is determined based on the overall energy balance that equates the heat production rate to the heat loss rate. Decay heat of fission products in the pool was estimated by product of the mass concentration and energy conversion factor of each fission product. For the calculation of heat generation rate in the pool, twenty-nine (29) elements were chosen and classified by their chemical properties. The mass concentration of a fission product is obtained from released fraction and the tabular output of the ORIGEN 2 code. The initial core and pool inventories at each time can also be estimated using ORIGEN 2. The released fraction of each fission product is calculated based on the bubble dynamics and mass transport. Numerical analysis was performed for the TMI-2 accident. The pool is assumed to be a partially filled hemispherical geometry, 1.45 m in radius and 32,700 kg in mass. The change of pool geometry during the numerical calculation was neglected. The peak temperature sizably decreased by about 60 K as the fission products were released from the pool. (author)

  20. Estimation of heat transfer and heat source in a molten pool

    Yun, J.I.; Suh, K.Y.; Kang, C.S.

    2001-01-01

    Heat transfer and fluid flow in a molten pool are influenced by internal volumetric heat generated from the radioactive decay of fission product species retained in the pool. The pool superheat is determined based on the overall energy balance that equates the heat production rate to the heat loss rate. Decay heat of fission products in the pool was estimated by product of the mass concentration and energy conversion factor of each fission product. For the calculation of heat generation rate in the pool, twenty-nine (29) elements were chosen and classified by their chemical properties. The mass concentration of a fission product is obtained from released fraction and the tabular output of the ORIGEN 2 code. The initial core and pool inventories at each time can also be estimated using ORIGEN 2. The released fraction of each fission product is calculated based on the bubble dynamics and mass transport. Numerical analysis was performed for the TMI-2 accident. The pool is assumed to be a partially filled hemispherical geometry, 1.45 m in radius and 32,700 kg in mass. The change of pool geometry during the numerical calculation was neglected. The peak temperature sizably decreased by about 60 K as the fission products were released from the pool. (author)

  1. Review: heat pipe heat exchangers at IROST

    E. Azad

    2012-01-01

    The use of the heat pipe as a component in a heat recovery device has gained worldwide acceptance. Heat pipes are passive, highly reliable and offer high heat transfer rates. This study summarizes the investigation of different types of heat pipe heat recovery systems (HPHRSs). The studies are classified on the basis of the type of the HPHRS. This research is based on 30 years of experience on heat pipe and heat recovery systems that are presented in this study. Copyright , Oxford University ...

  2. High temperature heat exchange: nuclear process heat applications

    Vrable, D.L.

    1980-09-01

    The unique element of the HTGR system is the high-temperature operation and the need for heat exchanger equipment to transfer nuclear heat from the reactor to the process application. This paper discusses the potential applications of the HTGR in both synthetic fuel production and nuclear steel making and presents the design considerations for the high-temperature heat exchanger equipment

  3. Experimental investigation of a manifold heat-pipe heat exchanger

    Konev, S.V.; Wang Tszin' Lyan'; D'yakov, I.I.

    1995-01-01

    Results of experimental investigations of a heat exchanger on a manifold water heat pipe are given. An analysis is made of the temperature distribution along the heat-transfer agent path as a function of the transferred heat power. The influence of the degree of filling with the heat transfer agent on the operating characteristics of the construction is considered

  4. Heat exchangers in heavy water reactor systems

    Mehta, S.K.

    1988-01-01

    Important features of some major heat exchange components of pressurized heavy water reactors and DHRUVA research reactor are presented. Design considerations and nuclear service classifications are discussed

  5. Essential Specification Elements for Heat Exchanger Replacement

    Bower, L.

    2015-07-01

    Performance upgrade and equipment degradation are the primary impetuses for a nuclear power plant to engage in the large capital cost project of heat exchanger replacement. Along with attention to these issues, consideration of heat exchanger Codes and Standards, material improvements, thermal redesign, and configuration are essential for developing User’s Design Specifications for successful replacement projects. The User’s Design Specification is the central document in procuring ASME heat exchangers. Properly stated objectives for the heat exchanger replacement are essential for obtaining the materials, configurations and thermal designs best suited for the nuclear power plant. Additionally, the code of construction required and the applied manufacturing standard (TEMA or HEI) affects how the heat exchanger may be designed or configured to meet the replacement goals. Knowledge of how Codes and Standards affect design and configuration details will aid in writing the User’s Design Specification. Joseph Oat Corporation has designed and fabricated many replacement heat exchangers for the nuclear power industry. These heat exchangers have been constructed per ASME Section III to various Code-Years or ASME Section VIII-1 to the current Code-Year also in accordance with TEMA and HEI. These heat exchangers have been a range of like-for-like replacement to complete thermal, material and configuration redesigns. Several examples of these heat exchangers with their Code, Standard and specification implications are presented. (Author.

  6. Conjugate heat and mass transfer in heat mass exchanger ducts

    Zhang, Li-Zhi

    2013-01-01

    Conjugate Heat and Mass Transfer in Heat Mass Exchanger Ducts bridges the gap between fundamentals and recent discoveries, making it a valuable tool for anyone looking to expand their knowledge of heat exchangers. The first book on the market to cover conjugate heat and mass transfer in heat exchangers, author Li-Zhi Zhang goes beyond the basics to cover recent advancements in equipment for energy use and environmental control (such as heat and moisture recovery ventilators, hollow fiber membrane modules for humidification/dehumidification, membrane modules for air purification, desi

  7. Liquid Salt Heat Exchanger Technology for VHTR Based Applications

    Anderson, Mark; Sridhara, Kumar; Allen, Todd; Peterson, Per

    2012-10-11

    The objective of this research is to evaluate performance of liquid salt fluids for use as a heat carrier for transferring high-temperature process heat from the very high-temperature reactor (VHTR) to chemical process plants. Currently, helium is being considered as the heat transfer fluid; however, the tube size requirements and the power associated with pumping helium may not be economical. Recent work on liquid salts has shown tremendous potential to transport high-temperature heat efficiently at low pressures over long distances. This project has two broad objectives: To investigate the compatibility of Incoloy 617 and coated and uncoated SiC ceramic composite with MgCl2-KCl molten salt to determine component lifetimes and aid in the design of heat exchangers and piping; and, To conduct the necessary research on the development of metallic and ceramic heat exchangers, which are needed for both the helium-to-salt side and salt-to-process side, with the goal of making these heat exchangers technologically viable. The research will consist of three separate tasks. The first task deals with material compatibility issues with liquid salt and the development of techniques for on-line measurement of corrosion products, which can be used to measure material loss in heat exchangers. Researchers will examine static corrosion of candidate materials in specific high-temperature heat transfer salt systems and develop an in situ electrochemical probe to measure metallic species concentrations dissolved in the liquid salt. The second task deals with the design of both the intermediate and process side heat exchanger systems. Researchers will optimize heat exchanger design and study issues related to corrosion, fabrication, and thermal stresses using commercial and in-house codes. The third task focuses integral testing of flowing liquid salts in a heat transfer/materials loop to determine potential issues of using the salts and to capture realistic behavior of the salts in a

  8. Visualization of direct contact heat transfer between water and molten alloy

    Nishi, Yoshihisa; Furuya, Masahiro; Kinoshita, Izumi; Takenaka, Nobuyuki; Matsubayashi, Masahito.

    1996-01-01

    We have been developing an innovative Steam Generator concept of Fast Breeder Reactors by using liquid-liquid direct contact heat transfer. In this concept, the SG shell is filled with a molten alloys, which is heated by primary sodium. Water is fed into the high temperature molten alloy, and evaporates by direct contact heating. In order to obtain the fundamental information to discuss the heat transfer mechanisms of the direct contact between the water and the alloy, this phenomenon was visualized by real-time neutron radiography. JRR-3M real-time thermal neutron radiography in Japan Atomic Energy Research Institute was used. Followings are main results. (1) The vigorous evaporation occurs in the molten alloy. This phenomena is different from the known phenomenon such as the evaporation of refrigerant R-113 in the water. (2) The evaporation in the bubble has finished in a moment due to high heat transfer performance between the liquid and molten alloy. (3) It is confirmed that the velocity of bubble with the rapid evaporation and growth is about 50 cm/s. (author)

  9. Heat exchanger network retrofit optimization involving heat transfer enhancement

    Wang Yufei; Smith, Robin; Kim, Jin-Kuk

    2012-01-01

    Heat exchanger network retrofit plays an important role in energy saving in process industry. Many design methods for the retrofit of heat exchanger networks have been proposed during the last three decades. Conventional retrofit methods rely heavily on topology modifications which often result in a long retrofit duration and high initial costs. Moreover, the addition of extra surface area to the heat exchanger can prove difficult due to topology, safety and downtime constraints. Both of these problems can be avoided through the use of heat transfer enhancement in heat exchanger network retrofit. This paper presents a novel design approach to solve heat exchanger network retrofit problems based on heat transfer enhancement. An optimisation method based on simulated annealing has been developed to find the appropriate heat exchangers to be enhanced and to calculate the level of enhancement required. The physical insight of enhanced exchangers is also analysed. The new methodology allows several possible retrofit strategies using different retrofit methods be determined. Comparison of these retrofit strategies demonstrates that retrofit modification duration and payback time are reduced when heat transfer enhancement is utilised. Heat transfer enhancement can be also used as a substitute for increased heat exchanger network surface area to reduce retrofit investment costs.

  10. Design of heat exchangers by numerical methods

    Konuk, A.A.

    1981-01-01

    Differential equations describing the heat tranfer in shell - and tube heat exchangers are derived and solved numerically. The method of ΔT sub(lm) is compared with the proposed method in cases where the specific heat at constant pressure, Cp and the overall heat transfer coefficient, U, vary with temperature. The error of the method of ΔT sub (lm) for the computation of the exchanger lenght is less than + 10%. However, the numerical method, being more accurate and at the same time easy to use and economical, is recommended for the design of shell-and-tube heat exchangers. (Author) [pt

  11. Theory and design of heat exchanger : air cooled plate, spiral heat exchanger

    Min, Ui Dong

    1960-02-01

    This book deals with air cooled heat exchanger, which introduces heat rejection system, wet surface cooler in new from, explanation of structure and design, materials, basic design like plenums chambers and fan ring, finned tube fouling factor, airflow in forced draft and fan design. It also tells of plate heat exchanger and spiral heat exchanger giving descriptions of summary, selection, basic design, device and safety function, maintenance, structure of plate heat exchanger, frames and connector plate and, basic things of spiral tube heat exchanger.

  12. Optimization of parameters of heat exchangers vehicles

    Andrei MELEKHIN

    2014-09-01

    Full Text Available The relevance of the topic due to the decision of problems of the economy of resources in heating systems of vehicles. To solve this problem we have developed an integrated method of research, which allows to solve tasks on optimization of parameters of heat exchangers vehicles. This method decides multicriteria optimization problem with the program nonlinear optimization on the basis of software with the introduction of an array of temperatures obtained using thermography. The authors have developed a mathematical model of process of heat exchange in heat exchange surfaces of apparatuses with the solution of multicriteria optimization problem and check its adequacy to the experimental stand in the visualization of thermal fields, an optimal range of managed parameters influencing the process of heat exchange with minimal metal consumption and the maximum heat output fin heat exchanger, the regularities of heat exchange process with getting generalizing dependencies distribution of temperature on the heat-release surface of the heat exchanger vehicles, defined convergence of the results of research in the calculation on the basis of theoretical dependencies and solving mathematical model.

  13. Heat Exchanger Lab for Chemical Engineering Undergraduates

    Rajala, Jonathan W.; Evans, Edward A.; Chase, George G.

    2015-01-01

    Third year chemical engineering undergraduate students at The University of Akron designed and fabricated a heat exchanger for a stirred tank as part of a Chemical Engineering Laboratory course. The heat exchanger portion of this course was three weeks of the fifteen week long semester. Students applied concepts of scale-up and dimensional…

  14. Heat exchanger versus regenerator: A fundamental comparison

    Will, M.E.; Waele, de A.T.A.M.

    2005-01-01

    Irreversible processes in regenerators and heat exchangers limit the performance of cryocoolers. In this paper we compare the performance of cryocoolers, operating with regenerators and heat exchangers from a fundamental point of view. The losses in the two systems are calculated from the entropy

  15. Experimental evaluation of vibrations in heat exchangers

    Martin Ghiselli, A.

    1997-01-01

    Flow induced vibrations may produce damage of heat exchangers, condensers and steam generators tubes. To evaluate this problem a set of tests were developed to know the real support state of the tubes, which have great influence on the vibration response. This paper include a description of the tests and the results obtained applying them on a heat exchanger equipment. (author) [es

  16. Heat transfer analysis of short helical borehole heat exchangers

    Zarrella, Angelo; De Carli, Michele

    2013-01-01

    Highlights: ► Vertical ground heat exchanger with a helical shaped pipe is analyzed. ► The model considers the interaction between the ground and the environment. ► The results of the model are in good agreement with the experimental values. ► The weather conditions considerably affect the fluid heat carrier temperature. ► The pitch between the turns does not affect the behaviour of the heat exchanger. -- Abstract: In this paper a numerical model to analyze the thermal behaviour of vertical ground heat exchangers with a helical shaped pipe is presented. This type of configuration can be a suitable alternative to conventional ground heat exchangers, especially when the heating and cooling loads of the building are very low. The model describes the heat transfer problem by means of a network of interconnected thermal resistances and capacitances. Moreover, as the investigated ground heat exchanger is usually installed in shallow depth, the model takes into account the interaction between the ground and the ambient environment which affects the fluid heat carrier temperature into the heat exchanger and, as a consequence, the energy efficiency of the heat pump. After a sensitivity analysis on the mesh parameters, the presented model is compared with experimental data and the simulation results show good agreement with the measurements. Finally, analyses to investigate the influence of the weather conditions, of the axial heat transfer and of the pitch between the turns of the helical pipe for two types of ground are carried out.

  17. Heat exchanger device and method for heat removal or transfer

    Koplow, Jeffrey P

    2013-12-10

    Systems and methods for a forced-convection heat exchanger are provided. In one embodiment, heat is transferred to or from a thermal load in thermal contact with a heat conducting structure, across a narrow air gap, to a rotating heat transfer structure immersed in a surrounding medium such as air.

  18. Heat transfer characteristics of a direct contact heat exchanger

    Kinoshita, I.; Nishi, Y.

    1993-01-01

    As a first step for development of a direct contact steam generator for FBRs, fundamental heat transfer characteristics of a liquid-liquid contact heat exchanger were evaluated by heat transfer experiment with low melting point alloy and water. Distinctive characteristics of direct contact heat transfer with liquid metal and water was obtained. (author)

  19. Component Cooling Heat Exchanger Heat Transfer Capability Operability Monitoring

    Mihalina, M.; Djetelic, N.

    2010-01-01

    The ultimate heat sink (UHS) is of highest importance for nuclear power plant safe and reliable operation. The most important component in line from safety-related heat sources to the ultimate heat sink water body is a component cooling heat exchanger (CC Heat Exchanger). The Component Cooling Heat Exchanger has a safety-related function to transfer the heat from the Component Cooling (CC) water system to the Service Water (SW) system. SW systems throughout the world have been the root of many plant problems because the water source, usually river, lake, sea or cooling pond, are conductive to corrosion, erosion, biofouling, debris intrusion, silt, sediment deposits, etc. At Krsko NPP, these problems usually cumulate in the summer period from July to August, with higher Sava River (service water system) temperatures. Therefore it was necessary to continuously evaluate the CC Heat Exchanger operation and confirm that the system would perform its intended function in accordance with the plant's design basis, given as a minimum heat transfer rate in the heat exchanger design specification sheet. The Essential Service Water system at Krsko NPP is an open cycle cooling system which transfers heat from safety and non-safety-related systems and components to the ultimate heat sink the Sava River. The system is continuously in operation in all modes of plant operation, including plant shutdown and refueling. However, due to the Sava River impurities and our limited abilities of the water treatment, the system is subject to fouling, sedimentation buildup, corrosion and scale formation, which could negatively impact its performance being unable to satisfy its safety related post accident heat removal function. Low temperature difference and high fluid flows make it difficult to evaluate the CC Heat Exchanger due to its specific design. The important effects noted are measurement uncertainties, nonspecific construction, high heat transfer capacity, and operational specifics (e

  20. High temperature alloys and ceramic heat exchanger

    Okamoto, Masaharu

    1984-04-01

    From the standpoint of energy saving, the future operating temperatures of process heat and gas turbine plants will become higher. For this purpose, ceramics is the most promissing candidate material in strength for application to high-temperature heat exchangers. This report deals with a servey of characteristics of several high-temperature metallic materials and ceramics as temperature-resistant materials; including a servey of the state-of-the-art of ceramic heat exchanger technologies developed outside of Japan, and a study of their application to the intermediate heat exchanger of VHTR (a very-high-temperature gas-cooled reactor). (author)

  1. Computation fluid dynamic modelling of natural convection heat flow in unpumped molten salt fuel tubes

    Leefe, S.; Jackson-Laver, P.; Scott, I.R.

    2015-01-01

    Use of static molten salt nuclear fuel in simple tubes was discarded in 1949 without considering how convection could affect its utility. This poster describes CFD studies showing that such tubes are practical as fuel elements in essentially conventional fuel assemblies. They can achieve power densities above 250kW per liter of fuel salt (higher than PWR's) and do so without causing the tube wall to heat to dangerous levels. This discovery enables the achievement of the many benefits of molten salt fuel while utilizing the highly developed technology, regulatory, non proliferation and safety benefits of current fuel assembly technology. (author)

  2. Solid particle effects on heat transfer in a multi-layered molten pool with gas injection

    Bilbao y Leon, Rosa Marina; Corradini, Michael L.

    2006-01-01

    In the very unlikely event of a severe reactor accident involving core melt and pressure vessel failure, it is important to identify the circumstances that would allow the molten core material to cool down and resolidify, bringing core debris to a stable coolable state. To achieve this, it has been proposed to flood the cavity with water from above forming a layered structure where upward heat loss from the molten pool to the water will cause the core material to quench and solidify. In this situation the molten pool would become a three-phase mixture: e.g., a solid and liquid slurry formed by the molten pool as it cools to a temperature below the temperature of liquidus, agitated by the gases formed in the concrete ablation process. The present work quantifies the partition of the heat losses upward and downward in this multi-layered configuration, considering the influence of the viscosity and the solid fraction in the pool, from test data obtained from intermediate scale experiments at the University of Wisconsin-Madison. These experimental results show heat transfer behavior for multi-layered pools for a range of viscosities and solid fractions. These results are compared to previous experimental studies and well known correlations and models

  3. Heat and Fission Product Transport in a Molten U-Zr-O Pool With Crust

    Yun, J.I.; Suh, K.Y.; Kang, C.S.

    2002-01-01

    Heat transfer and fluid flow in a molten pool are influenced by internal volumetric heat generated from the radioactive decay of fission product species retained in the pool. The pool superheat is determined based on the overall energy balance that equates the heat production rate to the heat loss rate. Decay heat of fission products in the pool was estimated by product of the mass concentration and energy conversion factor of each fission product. For the calculation of heat generation rate in the pool, twenty-nine elements were chosen and classified by their chemical properties. The mass concentration of a fission product is obtained from released fraction and the tabular output of the ORIGEN 2 code. The initial core and pool inventories at each time can also be estimated using ORIGEN 2. The released fraction of each fission product is calculated based on the bubble dynamics and mass transport. Numerical analysis was performed for the TMI-2 accident. The pool is assumed to be a partially filled hemispherical geometry and the change of pool geometry during the numerical calculation was neglected. Results of the numerical calculation revealed that the peak temperature of the molten pool significantly decreased and most of the volatile fission products were released from the molten pool during the accident. (authors)

  4. Behavior study on Na heat pipe in passive heat removal system of new concept molten salt reactor

    Wang Chenglong; Tian Wenxi; Su Guanghui; Zhang Dalin; Wu Yingwei; Qiu Suizheng

    2013-01-01

    The high temperature Na heat pipe is an effective device for transporting heat, which is characterized by remarkable advantages in conductivity, isothermally and passively working. The application of Na heat pipe on passive heat removal system of new concept molten salt reactor (MSR) is significant. The transient performance of high temperature Na heat pipe was simulated by numerical method under the MSR accident. The model of the Na heat pipe was composed of three conjugate heat transfer zones, i.e. the vapor, wick and wall. Based on finite element method, the governing equations were solved by making use of FORTRAN to acquire the profiles of the temperature, velocity and pressure for the heat pipe transient operation. The results show that the high temperature Na heat pipe has a good performance on operating characteristics and high heat transfer efficiency from the frozen state. (authors)

  5. Heat Transfer in Metal Foam Heat Exchangers at High Temperature

    Hafeez, Pakeeza

    Heat transfer though open-cell metal foam is experimentally studied for heat exchanger and heat shield applications at high temperatures (˜750°C). Nickel foam sheets with pore densities of 10 and 40 pores per linear inch (PPI), have been used to make the heat exchangers and heat shields by using thermal spray coating to deposit an Inconel skin on a foam core. Heat transfer measurements were performed on a test rig capable of generating hot gas up to 1000°C. The heat exchangers were tested by exposing their outer surface to combustion gases at a temperature of 550°C and 750°C while being cooled by air flowing through them at room temperature at velocities up to 5 m/s. The temperature rise of the air, the surface temperature of the heat exchangers and the air temperature inside the heat exchanger were measured. The volumetric heat transfer coefficient and Nusselt number were calculated for different velocities. The heat transfer performance of the 40PPI sample brazed with the foil is found to be the most efficient. Pressure drop measurements were also performed for 10 and 40PPI metal foam. Thermographic measurements were done on 40PPI foam heat exchangers using a high temperature infrared camera. A high power electric heater was used to produce hot air at 300°C that passed over the foam heat exchanger while the cooling air was blown through it. Heat shields were made by depositing porous skins on metal foam and it was observed that a small amount of coolant leaking through the pores notably reduces the heat transfer from the hot gases. An analytical model was developed based assuming local thermal non-equilibrium that accounts for the temperature difference between solid and fluid phase. The experimental results are found to be in good agreement with the predicted values of the model.

  6. Postaccident heat removal: large-scale molten-fuel-sodium interaction experiments

    Johnson, T.R.; Pavlik, J.R.; Baker, L. Jr.

    1975-02-01

    Kilogram-scale interactions between molten UO 2 and sodium were performed in an unrestrained geometry to study the resulting energetics and fragmentation. The molten UO 2 was producted by the exothrmic reaction between uranium and MoO 3 powders. Under the conditions of the experiments completed to date, the short-rise-time pressure pulses created in the liquid phase had negligible work potential, and their magnitude did not increase with the amount of molten fuel. No significant gas-phase shock pressures were generated. The largest potential for mechanical work was the sodium vapor generated over a period of roughly 1 sec. About 20 percent of the heat was effective in generating vapor. The ex- perimental results show a marked tendency of molten UO 2 to form particulate after passage through only a few inches of sodium. Particle size distributions obtained under the conditions of the experiments were not significantly different from those obtained in prior small-scale tests and in TREAT tests. Also, the results indicate that the metallic component of the molten mixture formed larger particles than the oxide component. (U.S.)

  7. Experimental investigation of molten salt droplet quenching and solidification processes of heat recovery in thermochemical hydrogen production

    Ghandehariun, S.; Wang, Z.; Naterer, G.F.; Rosen, M.A.

    2015-01-01

    Highlights: • Thermal efficiency of a thermochemical cycle of hydrogen production is improved. • Direct contact heat recovery from molten salt is analyzed. • Falling droplets quenched into water are investigated experimentally. - Abstract: This paper investigates the heat transfer and X-ray diffraction patterns of solidified molten salt droplets in heat recovery processes of a thermochemical Cu–Cl cycle of hydrogen production. It is essential to recover the heat of the molten salt to enhance the overall thermal efficiency of the copper–chlorine cycle. A major portion of heat recovery within the cycle can be achieved by cooling and solidifying the molten salt exiting an oxygen reactor. Heat recovery from the molten salt is achieved by dispersing the molten stream into droplets. In this paper, an analytical study and experimental investigation of the thermal phenomena of a falling droplet quenched into water is presented, involving the droplet surface temperature during descent and resulting composition change in the quench process. The results show that it is feasible to quench the molten salt droplets for an efficient heat recovery process without introducing any material imbalance for the overall cycle integration.

  8. Heat and fission product transport in molten core material pool with crust

    Yun, J.I.; Suh, K.Y.; Kang, C.S.

    2005-01-01

    Heat transfer and fluid flow in a molten pool are influenced by internal volumetric heat generated from the radioactive decay of fission product species retained in the reactor vessel during a severe accident. The pool superheat is determined based on the overall energy balance that equates the heat production rate to the heat loss rate. Decay heat of fission products in the pool is estimated by product of the mass concentration and energy conversion factor of each fission product. Twenty-nine elements are chosen and classified by their chemical properties to calculate heat generation rate in the pool. The mass concentration of a fission product is obtained from released fraction and the tabular output of the ORIGEN 2 code. The initial core and pool inventories at each time can also be estimated using ORIGEN 2. The released fraction of each fission product is calculated based on the bubble dynamics and mass transport. Numerical analysis is performed for heat and fission product transport in a molten core material pool during the Three Mile Island Unit 2 (TMI-2) accident. The pool is assumed to be a partially filled hemisphere, whose change in geometry is neglected during the numerical calculation. Calculated results indicate that the peak temperature in the molten pool is significantly lowered, since a substantial amount of the volatile fission products is released from the molten pool during progression of the accident. The results may directly be applied to the existing severe accident analysis codes to more mechanistically determine the thermal load to the reactor vessel lower head during the in-vessel retention

  9. Viscose liquid heat treatment using plate scraper heat exchanger

    K. A. Rashkin

    2012-01-01

    Full Text Available The current work analyzes the use of different types of heat exchangers, depending on the technology of production. It is taken the detail analysis of the ways of applicability of various types of heat exchangers, depending on the viscosity of the processed product. It is posed the problem of the analytical determination of the required area of heat exchange with the use of differential equations of heat transfer in a moving liquid media, written in cylindrical coordinates, for symmetrical temperature distribution, without taking in account the energy dissipation.

  10. Joule-Heated Molten Regolith Electrolysis Reactor Concepts for Oxygen and Metals Production on the Moon and Mars

    Sibille, Laurent; Dominguez, Jesus A.

    2012-01-01

    The technology of direct electrolysis of molten lunar regolith to produce oxygen and molten metal alloys has progressed greatly in the last few years. The development of long-lasting inert anodes and cathode designs as well as techniques for the removal of molten products from the reactor has been demonstrated. The containment of chemically aggressive oxide and metal melts is very difficult at the operating temperatures ca. 1600 C. Containing the molten oxides in a regolith shell can solve this technical issue and can be achieved by designing a Joule-heated (sometimes called 'self-heating') reactor in which the electrolytic currents generate enough Joule heat to create a molten bath. Solutions obtained by multiphysics modeling allow the identification of the critical dimensions of concept reactors.

  11. Heat exchanger, head and shell acceptance criteria

    Lam, P.S.; Sindelar, R.L.

    1992-09-01

    Instability of postulated flaws in the head component of the heat exchanger could not produce a large break, equivalent to a DEGB in the PWS piping, due to the configuration of the head and restraint provided by the staybolts. Rather, leakage from throughwall flaws in the head would increase with flaw length with finite leakage areas that are bounded by a post-instability flaw configuration. Postulated flaws at instability in the shell of the heat exchanger or in the cooling water nozzles could produce a large break in the Cooling Water System (CWS) pressure boundary. An initial analysis of flaw stability for postulated flaws in the heat exchanger head was performed in January 1992. This present report updates that analysis and, additionally, provides acceptable flaw configurations to maintain defined structural or safety margins against flaw instability of the external pressure boundary components of the heat exchanger, namely the head, shell, and cooling water nozzles. Structural and flaw stability analyses of the heat exchanger tubes, the internal pressure boundary of the heat exchangers or interface boundary between the PWS and CWS, were previously completed in February 1992 as part of the heat exchanger restart evaluation and are not covered in this report

  12. Sleeving repair of heat exchanger tubes

    Street, Michael D.; Schafer, Bruce W.

    2000-01-01

    Defective heat exchanger tubes can be repaired using techniques that do not involve the cost and schedule penalties of component replacement. FTI's years of experience repairing steam generator tubes have been successfully applied to heat exchangers. Framatome Technologies heat exchanger sleeves can bridge defective areas of the heat exchanger tubes, sleeves have been designed to repair typical heat exchanger tube defects caused by excessive tube vibration, stress corrosion cracking, pitting or erosion. By installing a sleeve, the majority of the tube's heat transfer and flow capacity is maintained and the need to replace the heat exchanger can be delayed or eliminated. Both performance and reliability are improved. FTI typically installs heat exchanger tube sleeves using either a roll expansion or hydraulic expansion process. While roll expansion of a sleeve can be accomplished very quickly, hydraulic expansion allows sleeves to be installed deep within a tube where a roll expander cannot reach. Benefits of FTI's heat exchanger tube sleeving techniques include: - Sleeves can be positioned any where along the tube length, and for precise positioning of the sleeve eddy current techniques can be employed. - Varying sleeve lengths can be used. - Both the roll and hydraulic expansion processes are rapid and both produce joints that do not require stress relief. - Because of low leak rates and speed of installations, sleeves can be used to preventatively repair likely-to-fail tubes. - Sleeves can be used for tube stiffening and to limit leakage through tube defects. - Because of installation speed, there is minimal impact on outage schedules and budgets. FTI's recently installed heat exchanger sleeving at the Kori-3 Nuclear Power Station in conjunction with Korea Plant Service and Engineering Co., Ltd. The sleeves were installed in the 3A and 3B component cooling water heat exchangers. A total of 859 tubesheet and 68 freespan sleeves were installed in the 3A heat

  13. Steady state and transient heat transfer on molten salt natural circulation loop

    Kudariyawar, Jayaraj Y.; Vaidya, A.M.; Maheshwari, N.K.; Satyamurthy, P.

    2016-01-01

    In this work, heat transfer characteristics of Molten Salt Natural Circulation Loop (MSNCL) are studied using 3D CFD simulations. Molten Nitrate salt, NaNO_3+KNO_3 (60:40 ratio by weight), is used as a fluid in MSNCL. In the MSNCL, in heater section, flow is developing and also mixed convection flow regime exists. The local Nusselt number variation in heater is calculated from computed data and is compared with that from Boelter correlation. Steady state heat transfer characteristics are obtained using CFD simulations. Transient heat transfer characteristics in the oscillatory flow formed in MSNCL with horizontal heater configuration are also studied and are found to be different as compared to vertical heater configuration. (author)

  14. Design study of plastic film heat exchanger

    Guyer, E. C.; Brownell, D. L.

    1986-02-01

    This report presents the results of an effort to develop and design a unique thermoplastic film heat exchanger for use in an industrial heat pump evaporator system and other energy recovery applications. The concept for the exchanger is that of individual heat exchange elements formed by two adjoining and freely hanging plastic films. Liquid flows downward in a regulated fashion between the films due to the balance of hydrostatic and frictional forces. The fluid stream on the outside of film may be a free-falling liquid film, a condensing gas, or a noncondensing gas. The flow and structural principles are similar to those embodied in an earlier heat exchange system developed for use in waste water treatment systems (Sanderson). The design allows for high heat transfer rates while working within the thermal and structural limitations of thermoplastic materials. The potential of this new heat exchanger design lies in the relatively low cost of plastic film and the high inherent corrosion and fouling resistance. This report addresses the selection of materials, the potential heat transf er performance, the mechanical design and operation of a unit applied in a low pressure steam recovery system, and the expected selling price in comparison to conventional metallic shell and tube heat exchangers.

  15. Scaling options for integral experiments for molten salt fluid mechanics and heat transfer

    Philippe Bardet; Per F Peterson

    2005-01-01

    Full text of publication follows: Molten fluoride salts have potentially large benefits for use in high-temperature heat transport in fission and fusion energy systems, due to their very very low vapor pressures at high temperatures. Molten salts have high volumetric heat capacity compared to high-pressure helium and liquid metals, and have desirable safety characteristics due to their chemical inertness and low pressure. Therefore molten salts have been studied extensively for use in fusion blankets, as an intermediate heat transfer fluid for thermochemical hydrogen production in the Next Generation Nuclear Plant, as a primary coolant for the Advanced High Temperature Reactor, and as a solvent for fuel in the Molten Salt Reactor. This paper presents recent progress in the design and analysis of scaled thermal hydraulics experiments for molten salt systems. We have identified a category of light mineral oils that can be used for scaled experiments. By adjusting the length, velocity, average temperature, and temperature difference scales of the experiment, we show that it is possible to simultaneously match the Reynolds (Re), Froude (Fr), Prandtl (Pr) and Rayleigh (Ra) numbers in the scaled experiments. For example, the light mineral oil Penreco Drakesol 260 AT can be used to simulate the molten salt flibe (Li 2 BeF 4 ). At 110 deg. C, the oil Pr matches 600 deg. C flibe, and at 165 deg. C, the oil Pr matches 900 deg. C flibe. Re, Fr, and Ra can then be matched at a length scale of Ls/Lp = 0.40, velocity scale of U s /U p = 0.63, and temperature difference scale of ΔT s /ΔT p = 0.29. The Weber number is then matched within a factor of two, We s /We p = 0.7. Mechanical pumping power scales as Qp s /Qp p = 0.016, while heat inputs scale as Qh s /Qh p = 0.010, showing that power inputs to scaled experiments are very small compared to the prototype system. The scaled system has accelerated time, t s /t p = 0.64. When Re, Fr, Pr and Ra are matched, geometrically scaled

  16. Heat Exchanger Support Bracket Design Calculations

    Rucinski, Russ

    1995-01-01

    This engineering note documents the design of the heat exchanger support brackets. The heat exchanger is roughly 40 feet long, 22 inches in diameter and weighs 6750 pounds. It will be mounted on two identical support brackets that are anchored to a concrete wall. The design calculations were done for one bracket supporting the full weight of the heat exchanger, rounded up to 6800 pounds. The design follows the American Institute of Steel Construction (AISC) Manual of steel construction, Eighth edition. All calculated stresses and loads on welds were below allowables.

  17. Method of relative comparison of the thermohydraulic efficiency of heat exchange intensification in channels of heat-exchange surfaces

    Dubrovskij, E.V.; Vasil'ev, V.Ya.

    2002-01-01

    One introduces a technique to compare relatively thermohydraulic efficiency of heat transfer intensification in channels of heat exchange surfaces of any design types. It is shown that one should compare thermohydraulic efficiency of heat exchange intensification as to the thermal power of heat exchangers and pressure losses in channels with turbulators and in polished channels of heat exchange surfaces on the basis of dimensions of heat exchangers, their heat exchange surfaces and at similar (as to Re numbers) modes of coolant flow [ru

  18. Mobility of partially molten crust, heat and mass transfer, and the stabilization of continents

    Teyssier, Christian; Whitney, Donna L.; Rey, Patrice F.

    2017-04-01

    The core of orogens typically consists of migmatite terrains and associated crustal-derived granite bodies (typically leucogranite) that represent former partially molten crust. Metamorphic investigations indicate that migmatites crystallize at low pressure (cordierite stability) but also contain inclusions of refractory material (mafic, aluminous) that preserve evidence of crystallization at high pressure (HP), including HP granulite and eclogite (1.0-1.5 GPa), and in some cases ultrahigh pressure (2.5-3.0 GPa) when the continental crust was subducted (i.e. Norwegian Caledonides). These observations indicate that the partially molten crust originates in the deep crust or at mantle depths, traverses the entire orogenic crust, and crystallizes at shallow depth, in some cases at the near-surface ( 2 km depth) based on low-T thermochronology. Metamorphic assemblages generally show that this nearly isothermal decompression is rapid based on disequilibrium textures (symplectites). Therefore, the mobility of partially molten crust results in one of the most significant heat and mass transfer mechanisms in orogens. Field relations also indicate that emplacement of partially molten crust is the youngest major event in orogeny, and tectonic activity essentially ceases after the partially molten crust is exhumed. This suggests that flow and emplacement of partially molten crust stabilize the orogenic crust and signal the end of orogeny. Numerical modeling (open source software Underworld; Moresi et al., 2007, PEPI 163) provides useful insight into the mechanisms of exhumation of partially molten crust. For example, extension of thickened crust with T-dependent viscosity shows that extension of the shallow crust initially drives the mobility of the lowest viscosity crust (T>700°C), which begins to flow in a channel toward the zone of extension. This convergent flow generates channel collision and the formation of a double-dome of foliation (two subdomes separated by a steep

  19. Selection of Rational Heat Transfer Intensifiers in the Heat Exchanger

    S. A. Burtsev

    2016-01-01

    Full Text Available The paper considers the applicability of different types of heat transfer intensifiers in the heat exchange equipment. A review of the experimental and numerical works devoted to the intensification of the dimpled surface, surfaces with pins and internally ribbed surface were presented and data on the thermal-hydraulic characteristics of these surfaces were given. We obtained variation of thermal-hydraulic efficiency criteria for 4 different objective functions and 15 options for the intensification of heat transfer. This makes it possible to evaluate the advantages of the various heat transfer intensifiers. These equations show influence of thermal and hydraulic characteristics of the heat transfer intensifiers (the values of the relative heat transfer and drag coefficients on the basic parameters of the shell-and-tube heat exchanger: the number and length of the tubes, the volume of the heat exchanger matrix, the coolant velocity in the heat exchanger matrix, coolant flow rate, power to pump coolant (or pressure drop, the amount of heat transferred, as well as the average logarithmic temperature difference. The paper gives an example to compare two promising heat transfer intensifiers in the tubes and shows that choosing the required efficiency criterion to search for optimal heat exchanger geometry is of importance. Analysis is performed to show that a dimpled surface will improve the effectiveness of the heat exchanger despite the relatively small value of the heat transfer intensification, while a significant increase in drag of other heat transfer enhancers negatively affects their thermalhydraulic efficiency. For example, when comparing the target functions of reducing the heat exchanger volume, the data suggest that application of dimpled surfaces in various fields of technology is possible. But there are also certain surfaces that can reduce the parameters of a heat exchanger. It is shown that further work development should be aimed at

  20. Integration of Heat Exchangers with Thermoelectric Modules

    Rezaniakolaei, Alireza

    2017-01-01

    processes wherein the critical system components such as the TEG module and the heat exchangers are thermally coupled. The optimization techniques of the TEG systems coupled with the heat transfer through the system using a maximum efficiency-power map for waste heat recovery applications offer maximum...... thermally interdependent in the system designs. This chapter studies the effect of the heat exchangers design on system performance, and discusses the challenges through accurate analyses techniques while introducing proper cooling technologies. Proper design of a TEG system involves design optimization...

  1. Performance analysis of irreversible molten carbonate fuel cell – Braysson heat engine with ecological objective approach

    Açıkkalp, Emin

    2017-01-01

    Highlights: • An irreversible MCFC - Braysson heat engine is considered. • Its performance is investigated with ecological approach. • A new ecological criteria are presented called as modified ecological function. • Result are obtained numerically and discussed. - Abstract: An irreversible hybrid molten carbonate fuel cell-Braysson heat engine is taken into account. Basic thermodynamics parameters including power output, efficiency and exergy destruction rate are considered. In addition ecological function and new criteria, which is based on ecological function, for heat engines called as modified ecological function is suggested. Optimum conditions for mentioned parameters above are determined. Numerical results are obtained and plotted. Finally, results are discussed.

  2. Modelling and simulation of a heat exchanger

    Xia, Lei; Deabreu-Garcia, J. Alex; Hartley, Tom T.

    1991-01-01

    Two models for two different control systems are developed for a parallel heat exchanger. First by spatially lumping a heat exchanger model, a good approximate model which has a high system order is produced. Model reduction techniques are applied to these to obtain low order models that are suitable for dynamic analysis and control design. The simulation method is discussed to ensure a valid simulation result.

  3. Improvements in or relating to heat exchangers

    Linning, D.L.

    1976-01-01

    A 'tube-in-shell' heat exchanger is described for effecting heat exchange between liquid metal and water. In conventional heat exchangers of this type a condition can arise wherein Na passing through the tube plate at the water inlet end of the heat exchanger may be above the saturation temperature of the water, and although resultant boiling of the water in the region of the tube plate would tend to counter stagnation there is a possibility that sub-cooled boiling associated with stagnation may occur in the central area of the tube plate, and this could be the source of corrosion. The design of heat exchanger described is directed towards a solution of this problem. The heat exchanger comprises an elongated shell having two spaced transverse tube plates sealed to the shell so as to provide end and intermediate chambers. A bundle of spaced parallel heat exchange tubes extends between the tube plates, interconnecting the end chambers with an inlet port for liquid metal flow to one of the end chambers and an outlet port for liquid metal flow from the other of the end chambers, and inlet and outlet ports for flow of water through the intermediate chamber, these ports being at opposite ends of the intermediate chamber. The intermediate chamber has a tube closed to liquid metal flow extending between the tube plates, this tube having an inlet port for water adjacent to the tube plate at the inlet region of the intermediate chamber and an outlet port at the outlet region. This tube has open ends and is laterally supported by neighbouring heat exchange tubes, or alternatively may have closed ends and be end supported by penetration of the tube plates, the inlet and outlet ports for flow of water being perforations in the wall of the tube. (U.K.)

  4. Design concept for vessels and heat exchangers

    Elfmann, W.; Ferrari, L.D.B.

    1981-01-01

    A design concept for vessels and heat exchangers against internal and external loads resulting from normal operation and accident is shown. A definition and explanation of the operating conditions and stress levels are given. A description of the type of analysis (stress, fatigue, deformation, stability, earthquake and vibration) is presented in detail, also including technical guidelines which are used for the vessels and heat exchangers and their individual structure parts. (Author) [pt

  5. Stirling Engine With Radial Flow Heat Exchangers

    Vitale, N.; Yarr, George

    1993-01-01

    Conflict between thermodynamical and structural requirements resolved. In Stirling engine of new cylindrical configuration, regenerator and acceptor and rejector heat exchangers channel flow of working gas in radial direction. Isotherms in regenerator ideally concentric cylinders, and gradient of temperature across regenerator radial rather than axial. Acceptor and rejector heat exchangers located radially inward and outward of regenerator, respectively. Enables substantial increase in power of engine without corresponding increase in diameter of pressure vessel.

  6. Development of heat exchangers for nuclear service

    Hodge, R.I.; Dalrymple, D.G.

    1976-01-01

    Unusual design constraints, due to tube vibration, are called for when tube-in-shell heat exchangers are incorporated into CANDU type reactor power plants. CRNL has programs studying tube excitation and response, flow conditions, and the fretting process in such exchangers, tube plugging techniques, and eddy current scanning systems for inside bores of full-length tubes. (E.C.B.)

  7. Heat exchanger tube inspection using ultrasonic arrays

    Meyer, P.A.; Carodiskey, T.J.

    1986-01-01

    Tubing used in industrial heat exchangers is often subject to failure caused by corrosion and cracking. Technical conferences are used as a forum in the steam generator industry to ensure that the failure mechanisms are well understood and that the quality of the heat exchanger is maintained. The quality of a heat exchanger can be thought of as its ability to operate to design specifications over its intended life. This is the motivation to inspect and evaluate these devices periodically. Inspection, however, normally requires shutdown of the heat exchanger which is costly but is much more acceptable than an unscheduled shutdown due to failure of a tube. Therefore, the degree of inspection is established by balancing the cost of inspection with the risk of a tube failure. Any method of reducing the cost of inspection will permit a higher degree of inspection and, therefore, improve heat exchanger quality. This paper reviews the design and performance of an improved method of ultrasonic inspection of heat exchanger tubing with emphasis on applications in the nuclear industry

  8. Thermal Stress and Heat Transfer Coefficient for Ceramics Stalk Having Protuberance Dipping into Molten Metal

    Noda, Nao-Aki; Hendra; Li, Wenbin; Takase, Yasushi; Ogura, Hiroki; Higashi, Yusuke

    Low pressure die casting is defined as a net shape casting technology in which the molten metal is injected at high speeds and pressure into a metallic die. The low pressure die casting process plays an increasingly important role in the foundry industry as a low-cost and high-efficiency precision forming technique. In the low pressure die casting process is that the permanent die and filling systems are placed over the furnace containing the molten alloy. The filling of the cavity is obtained by forcing the molten metal, by means of a pressurized gas, to rise into a ceramic tube having protuberance, which connects the die to the furnace. The ceramics tube, called stalk, has high temperature resistance and high corrosion resistance. However, attention should be paid to the thermal stress when the stalk having protuberance is dipped into the molten aluminum. It is important to reduce the risk of fracture that may happen due to the thermal stresses. In this paper, thermo-fluid analysis is performed to calculate surface heat transfer coefficient. The finite element method is applied to calculate the thermal stresses when the stalk having protuberance is dipped into the crucible with varying dipping speeds. It is found that the stalk with or without protuberance should be dipped into the crucible slowly to reduce the thermal stress.

  9. Heat transfer characteristics of a helical heat exchanger

    San, Jung-Yang; Hsu, Chih-Hsiang; Chen, Shih-Hao

    2012-01-01

    Heat transfer performance of a helical heat exchanger was investigated. The heat exchanger is composed of a helical tube with rectangular cross section and two cover plates. The ε–Ntu relation of the heat exchanger was obtained using a numerical method. In the analysis, the flow in the tube (helical flow) was considered to be mixed and the flow outside the tube (radial flow) was unmixed. In the experiment, the Darcy friction factor (f) and convective heat transfer coefficient (h) of the radial flow were measured. The radial flow was air and the helical flow was water. Four different channel spacing (0.5, 0.8, 1.2 and 1.6 mm) were individually considered. The Reynolds numbers were in the range 307–2547. Two correlations, one for the Darcy friction factor and the other for the Nusselt number, were proposed. - Highlights: ► We analyze the heat transfer characteristics of a helical heat exchanger and examine the effectiveness–Ntu relation. ► Increasing number of turns of the heat exchanger would slightly increase the effectiveness. ► There is an optimum Ntu value corresponding to a maximum effectiveness. ► We measure the Darcy friction factor and Nusselt number of the radial flow and examine the correlations.

  10. Improvements in or relating to heat exchangers

    Taylor, P.A.

    1978-01-01

    According to the present invention there is provided a method of producing superheated steam by use of the heat in liquid sodium, in which liquid sodium is caused to flow through a space having boundaries of which no part is common with the boundaries of a space in which vapour is produced, a fluid that is inert to sodium is heated by heat exchange at the boundaries of the space through which the liquid sodium flows and serves as the heating medium for the production of vapour, and the vapour is subsequently heated to the final degree of superheat by heat exchange with liquid sodium in a space that has a common boundary with a space through which liquid sodium is passed. (U.K.)

  11. Phase Change Material Heat Exchanger Life Test

    Lillibridge, Sean; Stephan, Ryan

    2009-01-01

    Low Lunar Orbit (LLO) poses unique thermal challenges for the orbiting space craft, particularly regarding the performance of the radiators. The IR environment of the space craft varies drastically from the light side to the dark side of the moon. The result is a situation where a radiator sized for the maximal heat load in the most adverse situation is subject to freezing on the dark side of the orbit. One solution to this problem is to implement Phase Change Material (PCM) Heat Exchangers. PCM Heat Exchangers act as a "thermal capacitor," storing thermal energy when there is too much being produced by the space craft to reject to space, and then feeding that energy back into the thermal loop when conditions are more favorable. Because they do not use an expendable resource, such as the feed water used by sublimators and evaporators, PCM Heat Exchangers are ideal for long duration LLO missions. In order to validate the performance of PCM Heat Exchangers, a life test is being conducted on four n-Pentadecane, carbon filament heat exchangers. Fluid loop performance, repeatability, and measurement of performance degradation over 2500 melt-freeze cycles will be performed.

  12. Improvements in or relating to heat exchangers

    Graham, L.W.; Sturge, D.W.J.; Ridealgh, F.

    1978-01-01

    A heat exchanger is described that is suitable for use with high temperature gas cooled reactors in which the heat is used as process heat. The construction which is of necessity of large size, is of much lighter weight than current constructions and is better able to withstand the high operating temperature (up to about 1000 0 C). Carbon fibre reinforced carbon materials are employed as constructional materials. A method of fabrication is described. The heat exchanger comprises a tube or bundle of tubes associated with a header plate, and the tube can be of helical form. The carbon materials may be formed by carbonisation of a thermosetting plastic such as a phenolic resin. The exchanger is rendered substantially impermeable to gas by an infiltration treatment of the carbon material using a cracked hydrocarbon gas. (U.K.)

  13. Thermal hydraulic simulation of moderator heat exchanger

    Anil Lal, S.; Rajakumar, A.; Vaidyanathan, G.; Srinivasan, R.; Chetal, S.C.

    1993-01-01

    Pressurized heavy water reactors form the majority in the first stage of India's nuclear power programme. Heavy water is both moderator and primary coolant. The heat generated in the moderator due to neutron moderation and capture has to be removed in moderator heat exchangers. It has been desired to improve the performance characteristics of moderator heat exchangers, whereby moderator would enter the calandria vessel at a low temperature and would enable higher power of operation for the same limiting temperature of moderator in the calandria. Results of studies carried out using a three dimensional computer code for various operating options are given. Using these velocities the heat exchangers have been analysed for flow induced vibrations. 7 refs., 6 figs., 6 tabs

  14. The dry heat exchanger calorimeter system

    Renz, D.P.; Wetzel, J.R.; James, S.J.; Kasperski, P.W.; Duff, M.F.

    1991-01-01

    A radiometric isothermal heat flow calorimeter and preconditioner system that uses air instead of water as the heat exchange medium has been developed at Mound. The dry heat exchanger calorimeter is 42 inches high by 18 inches in diameter and the preconditioner is a 22 inch cube, making it extremely compact compared to existing units. The new system is ideally suited for transportable, stand-alone, or glovebox applications. Preliminary tests of the system have produced sample measurements with standard deviations less than 0.25% and sample errors less than 0.50%. These tests have shown that the dry heat exchanger system will yield acceptance data with an accuracy comparable to those of Mound water bath systems now in use. 4 figs., 1 tab

  15. Improvements in or relating to heat exchangers

    Graham, L W; Sturge, D W.J.; Ridealgh, F

    1978-04-05

    A heat exchanger is described that is suitable for use with high temperature gas cooled reactors in which the heat is used as process heat. The construction which is of necessity of large size, is of much lighter weight than current constructions and is better able to withstand the high operating temperature (up to about 1000/sup 0/C). Carbon fibre reinforced carbon materials are employed as constructional materials. A method of fabrication is described. The heat exchanger comprises a tube or bundle of tubes associated with a header plate, and the tube can be of helical form. The carbon materials may be formed by carbonisation of a thermosetting plastic such as a phenolic resin. The exchanger is rendered substantially impermeable to gas by an infiltration treatment of the carbon material using a cracked hydrocarbon gas.

  16. Design of common heat exchanger network for batch processes

    Anastasovski, Aleksandar

    2014-01-01

    Heat integration of energy streams is very important for the efficient energy recovery in production systems. Pinch technology is a very useful tool for heat integration and maximizing energy efficiency. Creating of heat exchangers network as a common solution for systems in batch mode that will be applicable in all existing time slices is very difficult. This paper suggests a new methodology for design of common heat exchanger network for batch processes. Heat exchanger network designs were created for all determined repeatable and non-repeatable time periods – time slices. They are the basis for creating the common heat exchanger network. The common heat exchanger network as solution, satisfies all heat-transfer needs for each time period and for every existing combination of selected streams in the production process. This methodology use split of some heat exchangers into two or more heat exchange units or heat exchange zones. The reason for that is the multipurpose use of heat exchangers between different pairs of streams in different time periods. Splitting of large heat exchangers would maximize the total heat transfer usage of heat exchange units. Final solution contains heat exchangers with the minimum heat load as well as the minimum need of heat transfer area. The solution is applicable for all determined time periods and all existing stream combinations. - Highlights: •Methodology for design of energy efficient systems in batch processes. •Common Heat Exchanger Network solution based on designs with Pinch technology. •Multipurpose use of heat exchangers in batch processes

  17. Molten salt oxidation of ion-exchange resins doped with toxic metals and radioactive metal surrogates

    Yang, Hee-Chul; Cho, Yong-Jun; Yoo, Jae-Hyung; Kim, Joon-Hyung; Eun, Hee-Chul

    2005-01-01

    Ion-exchange resins doped with toxic metals and radioactive metal surrogates were test-burned in a bench-scale molten salt oxidation (MSO) reactor system. The purposes of this study are to confirm the destruction performance of the two-stage MSO reactor system for the organic ion-exchange resin and to obtain an understanding of the behavior of the fixed toxic metals and the sulfur in the cationic exchange resins. The destruction of the organics is very efficient in the primary reactor. The primarily destroyed products such as carbon monoxide are completely oxidized in the secondary MSO reactor. The overall collection of the sulfur and metals in the two-stage MSO reactor system appeared to be very efficient. Over 99.5% of all the fixed toxic metals (lead and cadmium) and radioactive metal surrogates (cesium, cobalt, strontium) remained in the MSO reactor bottom. Thermodynamic equilibrium calculations and the XRD patterns of the spent salt samples revealed that the collected metals existed in the form of each of their carbonates or oxides, which are non-volatile species at the MSO system operating conditions. (author)

  18. Thermodynamic analysis on theoretical models of cycle combined heat exchange process: The reversible heat exchange process

    Zhang, Chenghu; Li, Yaping

    2017-01-01

    Concept of reversible heat exchange process as the theoretical model of the cycle combined heat exchanger could be useful to determine thermodynamics characteristics and the limitation values in the isolated heat exchange system. In this study, the classification of the reversible heat exchange processes is presented, and with the numerical method, medium temperature variation tendency and the useful work production and usage in the whole process are investigated by the construction and solution of the mathematical descriptions. Various values of medium inlet temperatures and heat capacity ratio are considered to analyze the effects of process parameters on the outlet temperature lift/drop. The maximum process work transferred from the Carnot cycle region to the reverse cycle region is also researched. Moreover, influence of the separating point between different sub-processes on temperature variation profile and the process work production are analyzed. In addition, the heat-exchange-enhancement-factor is defined to study the enhancement effect of the application of the idealized process in the isolated heat exchange system, and the variation degree of this factor with process parameters change is obtained. The research results of this paper can be a theoretical guidance to construct the cycle combined heat exchange process in the practical system. - Highlights: • A theoretical model of Cycle combined heat exchange process is proposed. • The classification of reversible heat exchange process are presented. • Effects of Inlet temperatures and heat capacity ratio on process are analyzed. • Process work transmission through the whole process is studied. • Heat-exchange-enhancement-factor can be a criteria to express the application effect of the idealized process.

  19. Molten salt breeder reactor

    Furukawa, Kazuo; Tsukada, Kineo; Nakahara, Yasuaki; Oomichi, Toshihiko; Oono, Hideo.

    1982-01-01

    Purpose: To simplify the structure, as well as improve the technical reliability and safety by the elimination of a proton beam entering window. Constitution: The nuclear reactor container main body is made of Hastelloy N and provided at the inner surface with two layers of graphite shields except for openings. An aperture was formed in the upper surface of the container, through which protons accelerated by a linear accelerator are directly entered to the liquid surface of molten salts such as 7LiF-BeF 2 -ThF 4 , 7LiF-NaF-ThF 4 , 7LiF-Rb-UF 4 , NaF-KF-UF 4 and the like. The heated molten salts are introduced by way of a pipeway into a heat exchanger where the heat is transferred to coolant salts and electric generation is conducted by way of heated steams. (Furukawa, Y.)

  20. Numerical study of heat transfer characteristics in BOG heat exchanger

    Yan, Yan; Pfotenhauer, John M.; Miller, Franklin; Ni, Zhonghua; Zhi, Xiaoqin

    2016-12-01

    In this study, a numerical study of turbulent flow and the heat transfer process in a boil-off liquefied natural gas (BOG) heat exchanger was performed. Finite volume computational fluid dynamics and the k - ω based shear stress transport model were applied to simulate thermal flow of BOG and ethylene glycol in a full-sized 3D tubular heat exchanger. The simulation model has been validated and compared with the engineering specification data from its supplier. In order to investigate thermal characteristics of the heat exchanger, velocity, temperature, heat flux and thermal response were studied under different mass flowrates in the shell-side. The shell-side flow pattern is mostly determined by viscous forces, which lead to a small velocity and low temperature buffer area in the bottom-right corner of the heat exchanger. Changing the shell-side mass flowrate could result in different distributions of the shell-side flow. However, the distribution in the BOG will remain in a relatively stable pattern. Heat flux increases along with the shell-side mass flowrate, but the increase is not linear. The ratio of increased heat flux to the mass flow interval is superior at lower mass flow conditions, and the threshold mass flow for stable working conditions is defined as greater than 0.41 kg/s.

  1. Nucleophilic radioiodination of 6-bromocholesterol via non-isotopic exchange reaction in molten state

    El-Shaboury, G.; Farah, K.; El-Tawoosy, M.

    2001-01-01

    A synthetic method for preparing radioiodinated 6-[ 125 I]iodocholesterol [CL-6- 125 I] for adrenal evaluation is described. The radioiodine atom was incorporated onto the cholesterol molecule via non-isotopic exchange between 6-bromocholesterol [CL-6-Br] and radioiodine as iodide ion [ 125 I - ] in a molten state. The different parameters affecting the yield of exchange were investigated using 125 I (T 1/2 ≅ 60 d) to centralize the different physical and chemical reaction conditions and purification of the final product as pure as 6-[ 125 I]iodocholesterol. The method was suitable to either 131 I (T 1/2 ≅ 8 d) nucleophilic radioiodination which facilitates the scanning of the adrenal for a few days after administration or the use of 124 I (T 1/2 ≅ 4.16 d) nucleophilic radioiodination for PET evaluation of the adrenal. TLC as well as HPLC chromatographic analysis is used to determine the efficiency of the exchange reactions under different chemical reaction conditions and to monitor the stability of the final product as pure as CL-6- 125 I with radiochemical purity of ≅99%. This no-carrier-added method improved the speed of the reaction and affords high radiochemical yield of 90% and suitable specific activity due to the use of CL-6-Br rather than CL-6-I as substrate. Kinetic studies revealed second order iodine-bromine exchange reaction. The activation energy for the exchange reaction in ammonium acetate (m.p. 114 deg C) was calculated to be 4.576 kcal/mole. (author)

  2. Research of the heat exchanging processes running in the heating and hot water supply loops of the coil heat exchangers

    Ірина Геннадіївна Шитікова

    2016-11-01

    Full Text Available The fuel-energy complex research has made it possible to disclose a huge power-saving potential in the municipal heat-and-power engineering. Power-and-resource-saving units and systems are becoming extremely urgent because of the power engineering crisis expansion. The self-adjusting heat supply system from the individual heating points with the heat-accumulating units and coil heat exchangers for independent heating and water supply systems has been examined. Coil heat exchangers are used in municipal heating for heat transfer (e.g. geothermal waters for the independent mains of the heating and hot water supply systems. The heat engineering calculation of the heating and accumulating unit with the coil heat exchanger for independent heat supply systems from individual heater was performed and experimental data were received at the experimental industrial unit under the laboratory conditions. The peculiarities of the flows in the intertubular space, their influence on the heat exchange and temperatures of the first and intermediate mains have been shown. It is important to know the processes running inside the apparatus to be able to improve the technical characteristics of the three-loop coil heat exchanger. The task solution will make it possible to save the materials consumption for the three-loop coil heat exchangers in the future

  3. 21 CFR 870.4240 - Cardiopulmonary bypass heat exchanger.

    2010-04-01

    ... bypass heat exchanger. (a) Identification. A cardiopulmonary bypass heat exchanger is a device, consisting of a heat exchange system used in extracorporeal circulation to warm or cool the blood or... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Cardiopulmonary bypass heat exchanger. 870.4240...

  4. Study of a molten carbonate fuel cell combined heat, hydrogen and power system: Energy analysis

    Agll, Abdulhakim Amer A.; Hamad, Yousif M.; Hamad, Tarek A.; Thomas, Mathew; Bapat, Sushrut; Martin, Kevin B.; Sheffield, John W.

    2013-01-01

    Countries around the world are trying to use alternative fuels and renewable energy to reduce the energy consumption and greenhouse gas emissions. Biogas contains methane is considered a potential source of clean renewable energy. This paper discusses the design of a combined heat, hydrogen and power system, which generated by methane with use of Fuelcell, for the campus of Missouri University of Science and Technology located in Rolla, Missouri, USA. An energy flow and resource availability study was performed to identify sustainable type and source of feedstock needed to run the Fuelcell at its maximum capacity. FuelCell Energy's DFC1500 unit (a molten carbonate Fuelcell) was selected as the Fuelcell for the tri-generation (heat, hydrogen and electric power) system. This tri-generation system provides electric power to the campus, thermal energy for heating the anaerobic digester, and hydrogen for transportation, backup power and other applications on the campus. In conclusion, the combined heat, hydrogen and power system reduces fossil fuel usage, and greenhouse gas emissions at the university campus. -- Highlights: • Combined heat, hydrogen and power (CHHP) using a molten carbonate fuel cell. • Energy saving and alternative fuel of the products are determined. • Energy saving is increased when CHHP technology is implemented. • CHHP system reduces the greenhouse gas emissions and fuel consumption

  5. Comparison between conventional heat exchanger performance and an heat pipes exchanger

    Souza, J.R.G. de; Rocha, N.R.

    1989-01-01

    The thermal performance of conventional compact heat exchanger and of exchanger with heat pipes are simulated using a digital computer, for equal volumes and the same process conditions. The comparative analysis is depicted in graphs that indicate which of the situations each equipment is more efficient. (author)

  6. Intermediate heat exchanger for HTR process heat application

    Crambes, M.

    1980-01-01

    In the French study on the nuclear gasification of coal, the following options were recommended: Coal hydrogenation, the hydrogen being derived from CH 4 reforming under the effects of HTR heat; the use of an intermediate helium circuit between the nuclear plant and the reforming plant. The purpose of the present paper is to describe the heat exchanger designed to transfer heat from the primary to the intermediate circuit

  7. Complex use of heat-exchange tunnels

    А. Ф. Галкин

    2017-04-01

    Full Text Available The paper presents separate results of complex research (experimental and theoretical on the application of heat-exchange tunnels – in frozen rocks, among other things – as underground constructions serving two purposes. It is proposed to use heat-exchange tunnels as a separate multi-functional module, which under normal conditions will be used to set standards of heat regime parameters in the mines, and in emergency situations, natural or man-made, will serve as a protective structure to shelter mine workers. Heat-exchange modules can be made from mined-out or specially constructed tunnels. Economic analysis shows that the use of such multi-functional modules does not increase operation and maintenance costs, but enhances safety of mining operations and reliability in case of emergency situations. There are numerous theoretic and experimental investigations in the field of complex use of mining tunnels, which allows to develop regulatory design documents on their basis. Experience of practical application of heat-exchange tunnels has been assessed from the position of regulating heat regime in the mines.

  8. Advanced CSiC composites for high-temperature nuclear heat transport with helium, molten salts, and sulphur-iodine thermochemical hydrogen process fluids

    Peterson, P.F.; Forsberg, Ch.W.; Pickard, P.S.

    2004-01-01

    This paper discusses the use of liquid-silicon-impregnated (LSI) carbon-carbon composites for the development of compact and inexpensive heat exchangers, piping, vessels and pumps capable of operating in the temperature range of 800 to 1 100 deg C with high-pressure helium, molten fluoride salts, and process fluids for sulfur-iodine thermochemical hydrogen production. LSI composites have several potentially attractive features, including ability to maintain nearly full mechanical strength to temperatures approaching 1 400 deg C, inexpensive and commercially available fabrication materials, and the capability for simple forming, machining and joining of carbon-carbon performs, which permits the fabrication of highly complex component geometries. In the near term, these materials may prove to be attractive for use with a molten-salt intermediate loop for the demonstration of hydrogen production with a gas-cooled high temperature reactor. In the longer term, these materials could be attractive for use with the molten-salt cooled advanced high temperature reactor, molten salt reactors, and fusion power plants. (author)

  9. Technology Development Roadmap for the Advanced High Temperature Reactor Secondary Heat Exchanger

    P. Sabharwall; M. McCllar; A. Siahpush; D. Clark; M. Patterson; J. Collins

    2012-09-01

    This Technology Development Roadmap (TDRM) presents the path forward for deploying large-scale molten salt secondary heat exchangers (MS-SHX) and recognizing the benefits of using molten salt as the heat transport medium for advanced high temperature reactors (AHTR). This TDRM will aid in the development and selection of the required heat exchanger for: power production (the first anticipated process heat application), hydrogen production, steam methane reforming, methanol to gasoline production, or ammonia production. This TDRM (a) establishes the current state of molten salt SHX technology readiness, (b) defines a path forward that systematically and effectively tests this technology to overcome areas of uncertainty, (c) demonstrates the achievement of an appropriate level of maturity prior to construction and plant operation, and (d) identifies issues and prioritizes future work for maturing the state of SHX technology. This study discusses the results of a preliminary design analysis of the SHX and explains the evaluation and selection methodology. An important engineering challenge will be to prevent the molten salt from freezing during normal and off-normal operations because of its high melting temperature (390°C for KF ZrF4). The efficient transfer of energy for industrial applications depends on the ability to incorporate cost-effective heat exchangers between the nuclear heat transport system and industrial process heat transport system. The need for efficiency, compactness, and safety challenge the capabilities of existing heat exchanger technology. The description of potential heat exchanger configurations or designs (such as printed circuit, spiral or helical coiled, ceramic, plate and fin, and plate type) were covered in an earlier report (Sabharwall et al. 2011). Significant future work, much of which is suggested in this report, is needed before the benefits and full potential of the AHTR can be realized. The execution of this TDRM will focuses

  10. Heat transfer and flow characteristics of a cooling thimble in a molten salt reactor residual heat removal system

    Zonghao Yang

    2017-12-01

    Full Text Available In the passive residual heat removal system of a molten salt reactor, one of the residual heat removal methods is to use the thimble-type heat transfer elements of the drain salt tank to remove the residual heat of fuel salts. An experimental loop is designed and built with a single heat transfer element to analyze the heat transfer and flow characteristics. In this research, the influence of the size of a three-layer thimble-type heat transfer element on the heat transfer rate is analyzed. Two methods are used to obtain the heat transfer rate, and a difference of results between methods is approximately 5%. The gas gap width between the thimble and the bayonet has a large effect on the heat transfer rate. As the gas gap width increases from 1.0 mm to 11.0 mm, the heat transfer rate decreases from 5.2 kW to 1.6 kW. In addition, a natural circulation startup process is described in this paper. Finally, flashing natural circulation instability has been observed in this thimble-type heat transfer element.

  11. A heat exchanger provided with plates

    Chaix, J.E.; Fajeau, Maurice; Chlique, Bernard.

    1976-01-01

    The invention relates to a heat exchanger of the plate type, in which two fluids exchange calories through parallel metal plates, delimiting spaces separated from each other in which two fluids respectively flow without direct contact between them. The invention particularly applies in the case where one of the two fluids is water under pressure or else a circulating liquid metal, specially sodium, used in the system of a pressurised water or fast neutron reactor, the second fluid being water to be vaporised in the exchanger by the calories supplied by the first fluid. The arrangement is designed to give minimum bulk, particularly enabling the exchanger to be housed in the area between the core of a nuclear reactor and a casing or outer vessel, or else in an external sealed containment, with a view to recovering with the best efficiency the heat acquired by a coolant flowing through the core [fr

  12. Diffusion bonding in compact heat exchangers

    Southall, David

    2009-01-01

    Heatric's diffusion bonding process is a solid-state joining technology that produces strong, compact, all-metal heat exchanger cores. Diffusion bonding allows for a large quantity of joints to be made in geometries that would normally be inaccessible for conventional welding techniques. Since Heatric's diffusion bonding process uses no interlayer or braze alloy, the resulting heat exchanger core has consistent chemistry throughout and, under carefully controlled conditions, a return to parent metal strength can be reached. This paper will provide an overview of the diffusion bonding process and its origins, and also its application to compact heat exchanger construction. The paper will then discuss recent work that has been done to compare mechanical properties of Heatric's diffusion bonded material with material that has been conventionally welded, as well as with material tested in the as-received condition. (author)

  13. Heat exchanger for coal gasification process

    Blasiole, George A.

    1984-06-19

    This invention provides a heat exchanger, particularly useful for systems requiring cooling of hot particulate solids, such as the separated fines from the product gas of a carbonaceous material gasification system. The invention allows effective cooling of a hot particulate in a particle stream (made up of hot particulate and a gas), using gravity as the motive source of the hot particulate. In a preferred form, the invention substitutes a tube structure for the single wall tube of a heat exchanger. The tube structure comprises a tube with a core disposed within, forming a cavity between the tube and the core, and vanes in the cavity which form a flow path through which the hot particulate falls. The outside of the tube is in contact with the cooling fluid of the heat exchanger.

  14. Molten material-containing vessel

    Akagawa, Katsuhiko

    1998-01-01

    The molten material-containing vessel of the present invention comprises a vessel main body having an entrance opened at the upper end, a lid for closing the entrance, an outer tube having an upper end disposed at the lower surface of the lid, extended downwardly and having an closed lower end and an inner tube disposed coaxially with the outer tube. When a molten material is charged from the entrance to the inside of the vessel main body of the molten material-containing vessel and the entrance is closed by the lid, the outer tube and the inner tube are buried in the molten material in the vessel main body, accordingly, a fluid having its temperature elevated by absorption of the heat of the molten material rises along the inner circumferential surface of the outer tube, abuts against the lower surface of the lid and cooled by exchanging heat with the lid and forms a circulating flow. Since the heat in the molten material is continuously absorbed by the fluid, transferred to the lid and released from the lid to the atmospheric air, heat releasing efficiency can be improved compared with conventional cases. (N.H.)

  15. Heat exchangers and recuperators for high temperature waste gases

    Meunier, H.

    General considerations on high temperature waste heat recovery are presented. Internal heat recovery through combustion air preheating and external heat recovery are addressed. Heat transfer and pressure drop in heat exchanger design are discussed.

  16. Heat exchanger design for desalination plants

    1979-03-01

    The Office of Saline Water (OSW) accomplished a very large amount of significant work related to the design and performance of large heat exchanger bundles and enhanced heat transfer surfaces. This work was undertaken to provide basic technical and economic data for the design of distillation plants for the desalination of seawater, and should be of value to other industrial applications as well. The OSW work covers almost every aspect of heat exchanger design, and ranges academic research to data gathering on commercial desalting plants. Exchanger design configurations include multistage flash plant condensers, vertical tube falling film and upflow evaporators, and horizontal tube spray film evaporators. Unfortunately, the data is scattered through a large number of reports of which many are concerned primarily with factors other than heat transfer, and the quality of reporting and the quality of the data are far from consistent. This report catalogues and organizes the heat exchanger data developed by the OSW. Some analysis as to the validity of the data is made and ranges of performance that can be expected are given. Emphasis is placed on the vertical tube, falling film evaporators. A thorough analysis of the large literature file that was surveyed was not possible. No analysis was made of the quality of original data, but apparent data discrepancies are pointed out where such discrepancies happen to be found

  17. Open heat exchanger for improved heat efficiency in geothermal spas

    Nasrabady, S.J.; Palsson, H.; Saevarsdottir, G.A.

    2008-09-15

    Hot spas and Jacuzzis are popular in Iceland due to the abundance of reasonably prized geothermal heat available. However the water from the district heating system is too warm to be admitted directly into the spa. For safety reasons the water is mixed with cold water, in order to reduce temperature from about 80 deg C down to 45 deg C, which leads to wasting a large quantity of heat. Therefore a design is suggested here that enables the feeding of geothermal water directly into the spa, omitting the step of mixing it with cold water. The idea is to employ an open heat exchanger that transfers heat from the geothermal water to the bulk water in the spa, before letting it mix with the spa water. A case study was done for one particular spa. Heat load was calculated and measured when the spa was in use, and when it was unused. A design is suggested employing a circular double-plate which is to be placed at the bottom of the spa. This unit will function as an open heat exchanger feeding district heating water into the spa. Free convection takes place at the upper side of the upper plate and forced convection below the upper plate. Heat transfer coefficient for both was calculated. Using results from calculations, temperature distribution at critical parts of spa and plate was modeled. Results are reasonable and promising for a good design that may considerably reduce the energy expenses for a continuously heated geothermal spa

  18. Micro-Scale Regenerative Heat Exchanger

    Moran, Matthew E.; Stelter, Stephan; Stelter, Manfred

    2004-01-01

    A micro-scale regenerative heat exchanger has been designed, optimized and fabricated for use in a micro-Stirling device. Novel design and fabrication techniques enabled the minimization of axial heat conduction losses and pressure drop, while maximizing thermal regenerative performance. The fabricated prototype is comprised of ten separate assembled layers of alternating metal-dielectric composite. Each layer is offset to minimize conduction losses and maximize heat transfer by boundary layer disruption. A grating pattern of 100 micron square non-contiguous flow passages were formed with a nominal 20 micron wall thickness, and an overall assembled ten-layer thickness of 900 microns. Application of the micro heat exchanger is envisioned in the areas of micro-refrigerators/coolers, micropower devices, and micro-fluidic devices.

  19. Heat exchanges in a quenched ferromagnet

    Corberi, Federico; Zannetti, Marco [Dipartimento di Fisica ' E.R. Caianiello' , and CNISM, Unita di Salerno, Universita di Salerno, via Ponte don Melillo, I-84084 Fisciano, SA (Italy); Gonnella, Giuseppe; Piscitelli, Antonio [Dipartimento di Fisica, Universita di Bari and INFN, Sezione di Bari, via Amendola 173, I-70126 Bari (Italy)

    2013-02-01

    The off-equilibrium probability distribution of the heat exchanged by a ferromagnet in a time interval after a quench below the critical point is calculated analytically in the large-N limit. The distribution is characterized by a singular threshold Q{sub C} < 0, below which a macroscopic fraction of heat is released by the k = 0 Fourier component of the order parameter. The mathematical structure producing this phenomenon is the same responsible for the order parameter condensation in the equilibrium low temperature phase. The heat exchanged by the individual Fourier modes follows a non-trivial pattern, with the unstable modes at small wave vectors warming up the modes around a characteristic finite wave vector k{sub M}. Two internal temperatures, associated with the k = 0 and k = k{sub M} modes, rule the heat currents through a fluctuation relation similar to the one for stationary systems in contact with two thermal reservoirs. (fast track communication)

  20. Hierarchic modeling of heat exchanger thermal hydraulics

    Horvat, A.; Koncar, B.

    2002-01-01

    Volume Averaging Technique (VAT) is employed in order to model the heat exchanger cross-flow as a porous media flow. As the averaging of the transport equations lead to a closure problem, separate relations are introduced to model interphase momentum and heat transfer between fluid flow and the solid structure. The hierarchic modeling is used to calculate the local drag coefficient C d as a function of Reynolds number Re h . For that purpose a separate model of REV is built and DNS of flow through REV is performed. The local values of heat transfer coefficient h are obtained from available literature. The geometry of the simulation domain and boundary conditions follow the geometry of the experimental test section used at U.C.L.A. The calculated temperature fields reveal that the geometry with denser pin-fins arrangement (HX1) heats fluid flow faster. The temperature field in the HX2 exhibits the formation of thermal boundary layer between pin-fins, which has a significant role in overall thermal performance of the heat exchanger. Although presented discrepancies of the whole-section drag coefficient C d are large, we believe that hierarchic modeling is an appropriate strategy for calculation of complex transport phenomena in heat exchanger geometries.(author)

  1. Optimization of porous microchannel heat exchanger

    Kozhukhov, N. N.; Konovalov, D. A.

    2017-11-01

    The technical progress in information and communication sphere leads to a sharp increase in the use of radio electronic devices. Functioning of radio electronics is accompanied by release of thermal energy, which must be diverted from the heat-stressed element. Moreover, using of electronics at negative temperatures, on the contrary, requires supply of a certain amount of heat to start the system. There arises the task of creating a system that allows both to supply and to divert the necessary amount of thermal energy. The development of complex thermostabilization systems for radio electronic equipment is due to increasing the efficiency of each of its elements separately. For more efficient operation of a heat exchanger, which directly affects the temperature of the heat-stressed element, it is necessary to calculate the mode characteristics and to take into account the effect of its design parameters. The results of optimizing the microchannel heat exchanger are presented in the article. The target optimization functions are the mass, pressure drop and temperature. The parameters of optimization are the layout of porous fins, their geometric dimensions and coolant flow. For the given conditions, the optimum variant of porous microchannel heat exchanger is selected.

  2. Stokes flow heat transfer in an annular, rotating heat exchanger

    Saatdjian, E.; Rodrigo, A.J.S.; Mota, J.P.B.

    2011-01-01

    The heat transfer rate into highly viscous, low thermal-conductivity fluids can be enhanced significantly by chaotic advection in three-dimensional flows dominated by viscous forces. The physical effect of chaotic advection is to render the cross-sectional temperature field uniform, thus increasing both the wall temperature gradient and the heat flux into the fluid. A method of analysis for one such flow-the flow in the eccentric, annular, rotating heat exchanger-and a procedure to determine the best heat transfer conditions, namely the optimal values of the eccentricity ratio and time-periodic rotating protocol, are discussed. It is shown that in continuous flows, such as the one under consideration, there exists an optimum frequency of the rotation protocol for which the heat transfer rate is a maximum. - Highlights: → The eccentric, annular, rotating heat exchanger is studied for periodic Stokes flow. → Counter-rotating the inner tube with a periodic velocity enhances the heat transfer. → The heat-transfer enhancement under such conditions is due to chaotic advection. → For a given axial flow rate there is a frequency that maximizes the heat transfer. → There is also an optimum value of the eccentricity ratio.

  3. Thermodynamics investigation of a solar power system integrated oil and molten salt as heat transfer fluids

    Liu, Qibin; Bai, Zhang; Sun, Jie; Yan, Yuejun; Gao, Zhichao; Jin, Hongguang

    2016-01-01

    Highlights: • A new concentrating solar power system with a dual-solar field is proposed. • The superheated steam with more than 773 K is produced. • The performances of the proposed system are demonstrated. • The economic feasibility of the proposed system is validated. - Abstract: In this paper, a new parabolic trough solar power system that incorporates a dual-solar field with oil and molten salt as heat transfer fluids (HTFs) is proposed to effectively utilize the solar energy. The oil is chosen as a HTF in the low temperature solar field to heat the feeding water, and the high temperature solar field uses molten salt to superheat the steam that the temperature is higher than 773 K. The produced superheated steam enters a steam turbine to generate power. Energy analysis and exergy analysis of the system are implemented to evaluate the feasibility of the proposed system. Under considerations of variations of solar irradiation, the on-design and off-design thermodynamic performances of the system and the characteristics are investigated. The annual average solar-to-electric efficiency and the nominal efficiency under the given condition for the proposed solar thermal power generation system reach to 15.86% and 22.80%, which are higher than the reference system with a single HTF. The exergy losses within the solar heat transfer process of the proposed system are reduced by 7.8% and 45.23% compared with the solar power thermal systems using oil and molten salt as HTFs, respectively. The integrated approach with oil and molten salt as HTFs can make full use of the different physical properties of the HTFs, and optimize the heat transfer process between the HTFs and the water/steam. The exergy loss in the water evaporation and superheated process are reduced, the system efficiency and the economic performance are improved. The research findings provide a new approach for the improvement of the performances of solar thermal power plants.

  4. Study of a molten carbonate fuel cell combined heat, hydrogen and power system

    Hamad, Tarek A.; Agll, Abdulhakim A.; Hamad, Yousif M.; Bapat, Sushrut; Thomas, Mathew; Martin, Kevin B.; Sheffield, John W.

    2014-01-01

    To address the problem of fossil fuel usage and high greenhouse gas emissions at the Missouri University of Science and Technology campus, using of alternative fuels and renewable energy sources can lower energy consumption and greenhouse gas emissions. Biogas, produced by anaerobic digestion of wastewater, organic waste, agricultural waste, industrial waste, and animal by-products is a potential source of renewable energy. In this work, we have discussed the design of CHHP (combined heat, hydrogen and power) system for the campus using local resources. An energy flow and resource availability study is performed to identify the type and source of feedstock required to continuously run the fuel cell system at peak capacity. Following the resource assessment study, the team selects FuelCell Energy DFC (direct fuel cell) 1500™ unit as a molten carbonate fuel cell. The CHHP system provides electricity to power the university campus, thermal energy for heating the anaerobic digester, and hydrogen for transportation, back-up power and other needs. In conclusion, the CHHP system will be able to reduce fossil fuel usage, and greenhouse gas emissions at the university campus. - Highlights: • A molten carbonate fuel cell tri-generation by using anaerobic digestion system. • Anaerobic digestion system will be able to supply fuel for the DFC1500™ unit. • Use locally available feedstock to production electric power, hydrogen and heat. • Application energy end-uses on the university. • CHHP system will reduce energy consumption, fossil fuel usage, and GHG emissions

  5. Joule-Heated Molten Regolith Electrolysis Reactor Concepts for Oxygen and Metals Production on the Moon and Mars

    Sibille, Laurent; Dominques, Jesus A.

    2012-01-01

    The maturation of Molten Regolith Electrolysis (MRE) as a viable technology for oxygen and metals production on explored planets relies on the realization of the self-heating mode for the reactor. Joule heat generated during regolith electrolysis creates thermal energy that should be able to maintain the molten phase (similar to electrolytic Hall-Heroult process for aluminum production). Self-heating via Joule heating offers many advantages: (1) The regolith itself is the crucible material, it protects the vessel walls (2) Simplifies the engineering of the reactor (3) Reduces power consumption (no external heating) (4) Extends the longevity of the reactor. Predictive modeling is a tool chosen to perform dimensional analysis of a self-heating reactor: (1) Multiphysics modeling (COMSOL) was selected for Joule heat generation and heat transfer (2) Objective is to identify critical dimensions for first reactor prototype.

  6. Eddy current testing of heat exchangers tubes

    Gouez, J.F.; Rieusset, A.; Groix, F.

    An automatic system for Eddy Current testing of heat exchangers tubes of warships was developed. The advantages are an exposure of the controller limited at the time required to put in place the system and a reduced time of control [fr

  7. Assessing heat exchanger performance data using temperature ...

    In addition, any calculated performance acceptance criteria must also consider uncertainty and error in the experimental measurements of temperature and flow. However, most statistical methods are complex and not easily applied to heat exchangers such as those that serve the power plant industry where data are difficult ...

  8. Condensation and frost formation in heat exchangers

    Rostami, A.A.

    1982-01-01

    The occurence of condensation and of frost formation are considered for air to heat exchangers with emphasis on how such occurrences would affect the performance of such heat exchangers when they are used in ventilating applications. The formulations which predict performance are developed for parallel, counter flow and cross flow with either formation or condensation, and for condensation the consequences for evaporation of condensate and of the effect of longitudinal conduction in the walls of the exchanger are also considered. For the prediction of the exchanger performance with frost formation there must be specified the growth of the frost layer with time and existing theories for this growth are examined, a new method of calculation of the growth is presented and this is shown to give results for the growth that are in accord with available experimental evidence. This new theory for the growth of a frost layer is used to predict the performance of a parallel flow exchanger under conditions in which frost formation occurs, by successively applying the steady state performance calculation for time increments over which the frost layer build-up is calculated for these time increments. The calculation of counter flow exchanger performance by this method, while feasible, is so time consuming that only the general aspects of the calculation are considered

  9. Influence on Heat Transfer Coefficient of Heat Exchanger by Velocity and Heat Transfer Temperature Difference

    WANG Fang

    2017-04-01

    Full Text Available Aimed to insufficient heat transfer of heat exchanger, research the influence on the heat transfer coefficient impacted by velocity and heat transfer temperature difference of tube heat exchanger. According to the different heat transfer temperature difference and gas velocity,the experimental data were divided into group. Using the control variable method,the above two factors were analyzed separately. K一△T and k一:fitting curve were clone to obtain empirical function. The entire heat exchanger is as the study object,using numerical simulation methods,porous media,k一£model,second order upwind mode,and pressure一velocity coupling with SIMPLE algorithm,the entire heat exchanger temperature field and the heat transfer coefficient distribution were given. Finally the trend of the heat transfer coefficient effected by the above two factors was gotten.

  10. Tube-in-shell heat exchangers

    Richardson, J.

    1976-01-01

    Tube-in-shell heat exchangers normally comprise a bundle of parallel tubes within a shell container, with a fluid arranged to flow through the tubes in heat exchange with a second fluid flowing through the shell. The tubes are usually end supported by the tube plates that separate the two fluids, and in use the tube attachments to the tube plates and the tube plates can be subject to severe stress by thermal shock and frequent inspection and servicing are required. Where the heat exchangers are immersed in a coolant such as liquid Na such inspection is difficult. In the arrangement described a longitudinally extending central tube is provided incorporating axially spaced cylindrical tube plates to which the opposite ends of the tubes are attached. Within this tube there is a tubular baffle that slidably seals against the wall of the tube between the cylindrical tube plates to define two co-axial flow ducts. These ducts are interconnected at the closed end of the tube by the heat exchange tubes and the baffle comprises inner and outer spaced walls with the interspace containing Ar. The baffle is easily removable and can be withdrawn to enable insertion of equipment for inspecting the wall of the tube and tube attachments and to facilitate plugging of defective tubes. Cylindrical tube plates are believed to be superior for carrying pressure loads and resisting the effects of thermal shock. Some protection against thermal shock can be effected by arranging that the secondary heat exchange fluid is on the tube side, and by providing a thermal baffle to prevent direct impingement of hot primary fluid on to the cylindrical tube plates. The inner wall of the tubular baffle may have flexible expansible region. Some nuclear reactor constructions incorporating such an arrangement are described, including liquid metal reactors. (U.K.)

  11. Thermodynamic optimization of heat exchanger tanks by exergy ...

    The paper introduces heat exchanger tanks, detailing their dominant thermodynamic relations to obtain the exergy analysis relations of heat exchanger tanks. Heat exchanger tank is examined under various laboratory conditions, including the power of heat element inside the tank, mass flow rate of cooling water of tank ...

  12. Performance optimum analysis of an irreversible molten carbonate fuel cell–Stirling heat engine hybrid system

    Chen, Liwei; Zhang, Houcheng; Gao, Songhua; Yan, Huixian

    2014-01-01

    A new hybrid system mainly consists of a molten carbonate fuel cell (MCFC) and a Stirling heat engine is established, where the Stirling heat engine is driven by the high-quality waste heat generated in the MCFC. Based on the electrochemistry and non-equilibrium thermodynamics, analytical expressions for the efficiency and power output of the hybrid system are derived by taking various irreversible losses into account. It shows that the performance of the MCFC can be greatly enhanced by coupling a Stirling heat engine to further convert the waste heat for power generation. By employing numerical calculations, not only the influences of multiple irreversible losses on the performance of the hybrid system are analyzed, but also the impacts of some operating conditions such as the operating temperature, input gas compositions and operating pressure on the performance of the hybrid system are also discussed. The investigation method in the present paper is feasible for some other similar energy conversion systems as well. - Highlights: • A model of MCFC–Stirling heat engine hybrid system is established. • Analytical expressions for the efficiency and power output are derived. • MCFC performance can be greatly enhanced by coupling a Stirling heat engine. • Effects of some operating conditions on the performance are discussed. • Optimum operation regions are subdivided by multi-objective optimization method

  13. Molten corium concrete interaction: investigation of heat transfer in two-phase flow

    Amizic, Milan

    2014-01-01

    In the context of severe accident research for the second and the third generation of nuclear power plants, there are still open issues concerning some aspects of the concrete cavity ablation during the molten corium - concrete interaction (MCCI). The determination of heat transfer along the interfacial region between the molten corium pool and the ablating basemat concrete is crucial for the assessment of concrete ablation progression and eventually the basemat melt through. For the purpose of experimental investigation of thermal hydraulics inside a liquid pool agitated by gas bubbles, the CLARA project has been launched. The CLARA experiments are performed using simulant materials and they reveal the influence of superficial gas velocity, liquid viscosity and pool geometry on the heat transfer coefficient between the internally heated liquid pool and vertical and horizontal pool walls maintained at uniform temperature. The first test campaign has been conducted with the small pool configuration (50 cm * 25 cm * 25 cm). The tests have been performed with liquids covering a wide range of dynamic viscosity from approximately 1 mPa s to 10000 mPa s and the superficial gas velocity is varied up to 8 cm/s. This thesis comprises a brief description of MCCI phenomenology, literature reviews on the existing heat transfer correlations for two phase flow and the void fraction, a description of CLARA setup, experimental results and their interpretation. The experimental results are compared with existing models and some new models for the assessment of heat transfer coefficient in two-phase flow. (author) [fr

  14. Thermodynamic criterions for heat exchanger networks design

    Guiglion, C.; Farhat, S.; Pibouleau, L.; Domenech, S. (Ecole Nationale Superieure d' Ingenieurs de Genie Chimique, 31 - Toulouse (France))

    1994-03-01

    This problem under consideration consists in selecting a heat exchanger network able to carry out a given request in heatings and coolings, in steady-state behaviour with constant pressure, by using if necessary cold and hot utilities, and under the constraint [Delta] T [>=] e in order to restrict investment costs. The exchanged energy and the produced entropy are compared in terms of operating costs. According to the request to be satisfied and the constraints of utility consumption, it is shown that the goal to minimize the produced entropy more or less agrees with the goal to minimize the exchanged energy. In the last part, the case where the cost of utility use is assumed to be proportional to the flow rate, with a proportionality constant only depending on the input thermodynamic state, is studied thoroughly. Under this assumption, the minimization of operating costs is compatible with the minimization of exchanged energy, and can be obtained via the maximization of the difficulty of the request part, made without using utilities. This point is based on the notion of a request easier than another, which explicits the quite vague idea that a request is all the more easier because it involves less heatings at high temperatures and less coolings at low temperatures. (author). 5 refs., 1 fig.

  15. Preliminary SP-100/Stirling heat exchanger designs

    Schmitz, P.; Tower, L.; Blue, B.; Dunn, P.

    1994-01-01

    Analytic modeling of several heat exchanger concepts to couple the SP-100 nuclear reactor lithium loop and the Space Stirling Power Convertor (SSPC) was performed. Four 25 kWe SSPC's are used to produce the required 100 kW of electrical power. This design work focused on the interface between a single SSPC and the primary lithium loop. Manifolding to separate and collect the four channel flow was not modeled. This work modeled two separate types of heat exchanger interfaces (conductive coupling and radiative coupling) to explore their relative advantages and disadvantages. The minimum mass design of the conductively coupled concepts was 18 kg or 0.73 kg/kWe for a single 25 kWe convertor. The minimum mass radiatively coupled concept was 41 kg or 1.64 kg/kWe. The direct conduction heat exchanger provides a lighter weight system because of its ability to operate the Stirling convertor evaporator at higher heat fluxes than those attainable by the radiatively coupled systems. Additionally the conductively coupled concepts had relatively small volumes and provide potentially simpler assembly. Their disadvantages were the tight tolerances and material joining problems associated with this refractory to superalloy interface. The advantages of the radiatively coupled designs were the minimal material interface problems

  16. Heat transfer studies on spiral plate heat exchanger

    Rajavel Rangasamy

    2008-01-01

    Full Text Available In this paper, the heat transfer coefficients in a spiral plate heat exchanger are investigated. The test section consists of a plate of width 0.3150 m, thickness 0.001 m and mean hydraulic diameter of 0.01 m. The mass flow rate of hot water (hot fluid is varying from 0.5 to 0.8 kg/s and the mass flow rate of cold water (cold fluid varies from 0.4 to 0.7 kg/s. Experiments have been conducted by varying the mass flow rate, temperature, and pressure of cold fluid, keeping the mass flow rate of hot fluid constant. The effects of relevant parameters on spiral plate heat exchanger are investigated. The data obtained from the experimental study are compared with the theoretical data. Besides, a new correlation for the Nusselt number which can be used for practical applications is proposed.

  17. Complex Heat Exchangers for Improved Performance

    Bran, Gabriela Alejandra

    After a detailed literature review, it was determined that there was a need for a more comprehensive study on the transient behavior of heat exchangers. Computational power was not readily available when most of the work on transient heat exchangers was done (1956 - 1986), so most of these solutions have restrictions, or very specific assumptions. More recently, authors have obtained numerical solutions for more general problems (2003 - 2013), but they have investigated very specific conditions, and cases. For a more complex heat exchanger (i.e. with heat generation), the transient solutions from literature are no longer valid. There was a need to develop a numerical model that relaxes the restrictions of current solutions to explore conditions that have not been explored. A one dimensional transient heat exchanger model was developed. There are no restrictions on the fluids and wall conditions. The model is able to obtain a numerical solution for a wide range of fluid properties and mass flow rates. Another innovative characteristic of the numerical model is that the boundary and initial conditions are not limited to constant values. The boundary conditions can be a function of time (i.e. sinusoidal signal), and the initial conditions can be a function of position. Four different cases were explored in this work. In the first case, the start-up of a system was investigated where the whole system is assumed to be at the same temperature. In the second case, the new steady state in case one gets disrupted by a smaller inlet temperature step change. In the third case, the new steady state in case one gets disrupted by a step change in one of the mass flow rates. The response of these three cases show that there are different transient behaviors, and they depend on the conditions imposed on the system. The fourth case is a system that has a sinusoidal time varying inlet temperature for one of the flows. The results show that the sinusoidal behavior at the inlet

  18. Experimental study of heat transfer and pressure drop characteristics of air/water and air-steam/water heat exchange in a polymer compact heat exchanger

    Cheng, L.; Geld, van der C.W.M.

    2005-01-01

    Experiments of heat transfer and pressure drop in a polymer compact heat exchanger made of PolyVinyliDene-Fluoride were conducted under various conditions for air/water heat exchange and air-steam/water heat exchange, respectively. The overall heat transfer coefficients of air-steam/water heat

  19. Improvements in modelling (by ESCADRE mod1.0) radiative heat losses through gas and aerosols generated by molten corium-concrete interactions

    Passalacqua, R.

    1996-01-01

    Aerosols generated during the molten core-concrete interaction (MCCI) influence the reactor cavity thermal hydraulics: the cloud of aerosols, located inside the reactor cavity, restrains the upward-directed heat exchange consequently the cool-down of the high-temperature molten corium for a considerable period of time. IPSN is developing a computer code system for source predictions in severe accident scenarios. This code system is named ESCADRE. WECHSL/CALTHER is internal module dealing with MCCI (it is also a stand-alone code): it models the heat transfers involving the superior volume of the cavity. When modelling the upward-directed power distribution by WECHSL/CALTHER, a faster concrete basemat penetration takes place due to the low heat losses of the closed MCCI cavity enclosure. The model, here presented, is going to be validated with data from the AEROSTAT experiment. This experiment, planned at CEA Cadarache, will evaluate the influence of aerosols on the global power distribution in the reactor cavity. Radiative heat losses are important especially for cavity configurations such as those of new plant designs (equipped with a core-catcher) where the upward power losses are promoted by the corium spreading in a flat cavity

  20. Diamond wire cutting of heat exchangers

    Beckman, T.R.; Bjerler, J.

    1991-01-01

    With the change-out of equipment at nuclear power plants comes large quantities of low level contaminated metallic waste. Of particular concern are large heat exchangers, preheaters and steam generators. These bulky items consume huge volumes of burial space. The need for volume reduction and recycling of these metals has created new demands for 'how' to cut heat exchangers into useful sizes for decontamination, melting or compaction. This paper reviews the cutting solution provided by a diamond wire system, with particular regard for cutting of a Ringhals Preheater Bundle at Studsvik Nuclear in 1989. The background of diamond wire sawing is discussed and basic components of wire sawing are explained. Other examples of wire cutting decommissioned components are also given. (author)

  1. Laser Processed Condensing Heat Exchanger Technology Development

    Hansen, Scott; Wright, Sarah; Wallace, Sarah; Hamilton, Tanner; Dennis, Alexander; Zuhlke, Craig; Roth, Nick; Sanders, John

    2017-01-01

    The reliance on non-permanent coatings in Condensing Heat Exchanger (CHX) designs is a significant technical issue to be solved before long-duration spaceflight can occur. Therefore, high reliability CHXs have been identified by the Evolvable Mars Campaign (EMC) as critical technologies needed to move beyond low earth orbit. The Laser Processed Condensing Heat Exchanger project aims to solve these problems through the use of femtosecond laser processed surfaces, which have unique wetting properties and potentially exhibit anti-microbial growth properties. These surfaces were investigated to identify if they would be suitable candidates for a replacement CHX surface. Among the areas researched in this project include microbial growth testing, siloxane flow testing in which laser processed surfaces were exposed to siloxanes in an air stream, and manufacturability.

  2. Dynamics of the cross flow heat exchanger for heating purposes

    Mueller, K [Karlsruhe Univ. (TH) (Germany, F.R.). Inst. fuer Mess- und Regelungstechnik mit Maschinenlaboratorium

    1980-09-01

    A series of publications is available on the dynamic behaviour of heat exchangers (or heat transmitters, respectively), the subject of which is to deal with direct methods or with refined starting models for this general theme. The bridging between both these manners of advance remained as a problem. The author tried in his own investigation to solve the problem, and indeed by the selection of the correct starting model. He succeeded in this way, in that he removed conceptually a finned pipe from an arbitrary place of a heat exchanger and, furthermore, cut out from this particular pipe an arbitrary section. This section now does not stand alone for itself because the processes, which occur upstream of this section at the air-side and the water-side, are the input quantities of the section, which changes them due to its static and dynamic behaviour and emits them again as output quantities. The author, therefore, treats at first the dynamic behaviour of the section, which is represented in a signal flow diagram and which is used to derive approximate solutions from it. Furthermore, the author discusses the evident derivation of the total behaviour of heat exchangers.

  3. Verification on reliability of heat exchanger for primary cooling system

    Koike, Sumio; Gorai, Shigeru; Onoue, Ryuji; Ohtsuka, Kaoru

    2010-07-01

    Prior to the JMTR refurbishment, verification on reliability of the heat exchangers for primary cooling system was carried out to investigate an integrity of continuously use component. From a result of the significant corrosion, decrease of tube thickness, crack were not observed on the heat exchangers, and integrity of heat exchangers were confirmed. In the long terms usage of the heat exchangers, the maintenance based on periodical inspection and a long-term maintenance plan is scheduled. (author)

  4. Performance test of miniature heat exchangers with microchannels

    Hong, Yong Ju; Koh, Deuk Yong

    2005-01-01

    Etched microchannel heat exchanger, a subfield within MEMS, has high heat flux capability. This capability makes microchannels well-suited for a wide variety of application of cooling and chemical reaction. In this study, counter flow type miniature heat exchangers, which have flat metal plates with chemically etched microchannels, were manufactured by brazing method. Four type of the heat exchangers, which have straight microchannels, wavy shape microchannels, pin-fin channels and serpentine shape microchannels, were investigated to compare their thermal and hydraulic performance. Gas to gas heat exchange experiments were performed to measure the pressure drop and effectiveness of the heat exchangers at given gas flow rates and temperature difference

  5. Preliminary thermal sizing of intermediate heat exchanger for NHDD system

    Kim, Chan Soo; Hong, Sung Deok; Kim, Yong Wan; Chang, Jongh Wa

    2009-01-01

    Nuclear Hydrogen Development and Demonstration (NHDD) system is a Very High Temperature gascooled Reactor (VHTR) coupled with hydrogen production systems. Intermediate heat exchanger transfers heat from the nuclear reactor to the hydrogen production system. This study presented the sensitivity analysis on a preliminary thermal sizing of the intermediate heat exchanger. Printed Circuit Heat Exchanger (PCHE) was selected for the thermal sizing because the printed circuit heat exchanger has the largest compactness among the heat exchanger types. The analysis was performed to estimate the effect of key parameters including the operating condition of the intermediate system, the geometrical factors of the PCHE, and the working fluid of the intermediate system.

  6. Heat exchangers and methods of construction thereof

    Schluderberg, D.C.

    1988-01-01

    A heat exchanger is described comprising a shell having first inlet means and first outlet means for the flow of a first fluid therethrough, a plurality of tubes within the shell to provide a path for flow of a second fluid in heat exchange relation to the first fluid, second inlet means and second outlet means for flow of the second fluid to and from the tubes respectively, a tubular member concentric with at least a portion of the length of one of the tubes to define a space between the tube and the tubular member, at least one radially outwardly projecting portion on the tubular member, and a plurality of tube support means spaced apart and disposed generally perpendicular to the tube axes, wherein the tubular member is fixedly attached at one end to one of the tube support means and at the other end to an adjacent one of the tube support means, the space between the tube and the tubular member is closed to flow of both the first fluid and the second fluid, and the radially outwardly projecting portion on the tubular member extends longitudinally to allow flexing of the tubular member and expanding thereof radially outwardly during construction of the heat exchanger so as to allow insertion of the tube into the tubular member, the radially outwardly projecting portion defining a gap which contributes to the space between the tube and the tubular member. 6 figs

  7. Analysis of the heat transfer in double and triple concentric tube heat exchangers

    Rădulescu, S.; Negoiţă, L. I.; Onuţu, I.

    2016-08-01

    The tubular heat exchangers (shell and tube heat exchangers and concentric tube heat exchangers) represent an important category of equipment in the petroleum refineries and are used for heating, pre-heating, cooling, condensation and evaporation purposes. The paper presents results of analysis of the heat transfer to cool a petroleum product in two types of concentric tube heat exchangers: double and triple concentric tube heat exchangers. The cooling agent is water. The triple concentric tube heat exchanger is a modified constructive version of double concentric tube heat exchanger by adding an intermediate tube. This intermediate tube improves the heat transfer by increasing the heat area per unit length. The analysis of the heat transfer is made using experimental data obtained during the tests in a double and triple concentric tube heat exchanger. The flow rates of fluids, inlet and outlet temperatures of water and petroleum product are used in determining the performance of both heat exchangers. Principally, for both apparatus are calculated the overall heat transfer coefficients and the heat exchange surfaces. The presented results shows that triple concentric tube heat exchangers provide better heat transfer efficiencies compared to the double concentric tube heat exchangers.

  8. A heat transfer correlation based on a surface renewal model for molten core concrete interaction study

    Tourniaire, B. . E-mail bruno.tourniaire@cea.fr

    2006-01-01

    The prediction of heat transfer between corium pool and concrete basemat is of particular significance in the framework of the study of PWR's severe accident. Heat transfer directly governs the ablation velocity of concrete in case of molten core concrete interaction (MCCI) and, consequently, the time delay when the reactor cavity may fail. From a restricted hydrodynamic point of view, this issue is related to heat transfer between a heated bubbling pool and a porous wall with gas injection. Several experimental studies have been performed with simulant materials and many correlations have been provided to address this issue. The comparisons of the results of these correlations with the measurements and their extrapolation to reactor materials show that strong discrepancies between the results of these models are obtained which probably means that some phenomena are not well taken into account. The main purpose of this paper is to present an alternative heat transfer model which was originally developed for chemical engineering applications (bubble columns) by Deckwer. A part of this work is devoted to the presentation of this model, which is based on a surface renewal assumption. Comparison of the results of this model with available experimental data in different systems are presented and discussed. These comparisons clearly show that this model can be used to deal with the particular problem of MCCI. The analyses also lead to enrich the original model by taking into account the thermal resistance of the wall: a new formulation of the Deckwer's correlation is finally proposed

  9. Heat transfer enhancement in heat exchangers by longitudinal vortex generators

    Guntermann, T.; Fiebig, M.; Mitra, N.K.

    1990-01-01

    In this paper heat transfer enhancement and flow losses are computed for the interaction of a laminar channel flow with a pair of counterrotating longitudinal vortices generated by a pair of delta-winglets punched out of the channel wall. The geometry simulates an element of a fin-plate or fin-tube heat exchanger. The structure of the vortex flow and temperature distribution, the local heat transfer coefficients and the local flow losses are discussed for a sample case. For a Reynolds number of Re d = 1000 and a vortex generator angle of attack of β = 25 degrees heat transfer is enhanced locally by more than 300% and in the mean by 50%. These values increase further with Re and β

  10. Heat exchanger support apparatus in a fluidized bed

    Lawton, Carl W.

    1982-01-01

    A heat exchanger is mounted in the upper portion of a fluidized combusting bed for the control of the temperature of the bed. A support, made up of tubes, is extended from the perforated plate of the fluidized bed up to the heat exchanger. The tubular support framework for the heat exchanger has liquid circulated therethrough to prevent deterioration of the support.

  11. Graphite Foam Heat Exchangers for Thermal Management

    Klett, J.W.

    2004-06-07

    Improved thermal management is needed to increase the power density of electronic and more effectively cool electronic enclosures that are envisioned in future aircraft, spacecraft and surface ships. Typically, heat exchanger cores must increase in size to more effectively dissipate increased heat loads, this would be impossible in many cases, thus improved heat exchanger cores will be required. In this Phase I investigation, MRi aimed to demonstrate improved thermal management using graphite foam (Gr-foam) core heat exchangers. The proposed design was to combine Gr-foams from POCO with MRi's innovative low temperature, active metal joining process (S-Bond{trademark}) to bond Gr-foam to aluminum, copper and aluminum/SiC composite faceplates. The results were very favorable, so a Phase II SBIR with the MDA was initiated. This had primarily 5 tasks: (1) bonding, (2) thermal modeling, (3) cooling chip scale packages, (4) evaporative cooling techniques and (5) IGBT cold plate development. The bonding tests showed that the ''reflow'' technique with S-Bond{reg_sign}-220 resulted in the best and most consistent bond. Then, thermal modeling was used to design different chip scale packages and IGBT cold plates. These designs were used to fabricate many finned graphite foam heat sinks specifically for two standard type IC packages, the 423 and 478 pin chips. These results demonstrated several advantages with the foam. First, the heat sinks with the foam were lighter than the copper/aluminum sinks used as standards. The sinks for the 423 design made from foam were not as good as the standard sinks. However, the sinks made from foam for the 478 pin chips were better than the standard heat sinks used today. However, this improvement was marginal (in the 10-20% better regime). However, another important note was that the epoxy bonding technique resulted in heat sinks with similar results as that with the S-bond{reg_sign}, slightly worse than the S

  12. Effect of thermodiffusion on the fluid flow, heat transfer, and solidification of molten metal alloys

    E. Jafar-Salehi

    2016-03-01

    Full Text Available In this paper, a transient Finite Element (FE method has been employed to solve the transport equations to investigate the heat transfer and fluid flow and the effect of thermodiffusion on vertical solidification of a binary molten metal alloy, forming a rod. The binary system considered in this study is SnBi composed of 65% Sn and 35% Bi subjected to bottom cooling. It is found that the flow of molten metal at the boundary of the mushy region plays an important role in the shape and geometry of the zone. The presence of thermodiffusion shows considerable difference in the composition of the solidified rod, compared with the one without considering the effect of thermodiffusion. Thermodiffusion also causes a faster solidification and a more uniform concentration distribution. The results of this study may be extended to similar binary and multicomponent systems in which a temperature gradient exists and the Soret coefficient is large enough so as to affect the fluid flow and concentration of the species.

  13. Fabrication experiments for large helix heat exchangers

    Burgsmueller, P.

    1978-01-01

    The helical tube has gained increasing attention as a heat transfer element for various kinds of heat exchangers over the last decade. Regardless of reactor type and heat transport medium, nuclear steam generators of the helix type are now in operation, installlation, fabrication or in the project phase. As a rule, projects are based on the extrapolation of existing technologies. In the particlular case of steam generators for HTGR power stations, however, existing experience is with steam generators of up to about 2 m diameter whereas several projects involve units more than twice as large. For this reason it was felt that a fabrication experiment was necessary in order to verify the feasibility of modern steam generator designs. A test rig was erected in the SULZER steam generator shops at Mantes, France, and skilled personnel and conventional production tools were employed in conducting experiments relating to the coiling, handling and threading of large helices. (Auth.)

  14. Development of Molten-Salt Heat Transfer Fluid Technology for Parabolic Trough Solar Power Plants - Public Final Technical Report

    Grogan, Dylan C. P.

    2013-08-15

    Executive Summary This Final Report for the "Development of Molten-Salt Heat Transfer Fluid (HTF) Technology for Parabolic Trough Solar Power Plants” describes the overall project accomplishments, results and conclusions. Phase 1 analyzed the feasibility, cost and performance of a parabolic trough solar power plant with a molten salt heat transfer fluid (HTF); researched and/or developed feasible component options, detailed cost estimates and workable operating procedures; and developed hourly performance models. As a result, a molten salt plant with 6 hours of storage was shown to reduce Thermal Energy Storage (TES) cost by 43.2%, solar field cost by 14.8%, and levelized cost of energy (LCOE) by 9.8% - 14.5% relative to a similar state-of-the-art baseline plant. The LCOE savings range met the project’s Go/No Go criteria of 10% LCOE reduction. Another primary focus of Phase 1 and 2 was risk mitigation. The large risk areas associated with a molten salt parabolic trough plant were addressed in both Phases, such as; HTF freeze prevention and recovery, collector components and piping connections, and complex component interactions. Phase 2 analyzed in more detail the technical and economic feasibility of a 140 MWe,gross molten-salt CSP plant with 6 hours of TES. Phase 2 accomplishments included developing technical solutions to the above mentioned risk areas, such as freeze protection/recovery, corrosion effects of applicable molten salts, collector design improvements for molten salt, and developing plant operating strategies for maximized plant performance and freeze risk mitigation. Phase 2 accomplishments also included developing and thoroughly analyzing a molten salt, Parabolic Trough power plant performance model, in order to achieve the project cost and performance targets. The plant performance model and an extensive basic Engineering, Procurement, and Construction (EPC) quote were used to calculate a real levelized cost of energy (LCOE) of 11.50

  15. Assessment of Two-Phase Flow Heat Transfer Correlations for Molten Core-Concrete Interaction Study

    Tourniaire, B.; Varo, O.

    2006-01-01

    The prediction of heat transfer between corium pool and concrete basemat is of particular significance in the framework of the study of PWR's severe accident. Heat transfer directly governs the ablation velocity of concrete in case of molten core-concrete interaction (MCCI) and, consequently, the time delay when the reactor cavity may fail. From a restricted hydrodynamic point of view, this issue is related to heat transfer between a heated bubbling pool and a porous wall with gas injection. Several experimental studies have been performed with simulant materials and many correlations have been provided to address this issue. The main purpose of this paper is to assess these correlations from comparisons against the available experimental data. After a review of these data, the different correlations are presented. Attention focuses here on the correlations generally used in MCCI study: Kutateladze-Malenkov, Konsetov and BALI correlations. The Deckwer's correlation is also included in this review. The comparisons between the results of these correlations and the experimental data are then discussed. (authors)

  16. Investigation Status of Heat Exchange while Boiling Hydrocarbon Fuel

    D. S. Obukhov

    2006-01-01

    Full Text Available The paper contains analysis of heat exchange investigations while boiling hydrocarbon fuel. The obtained data are within the limits of the S.S. Kutateladze dependence proposed in 1939. Heat exchange at non-stationary heat release has not been investigated. The data for hydrocarbon fuel with respect to critical density of heat flow are not available even for stationary conditions.

  17. Practical design of a heat exchanger for dilution refrigeration. 1

    Oda, Y; Fujii, G; Nagano, H [Tokyo Univ. (Japan). Inst. for Solid State Physics

    1978-02-01

    A compact heat exchanger for a dilution refrigerator with a high thermal efficiency is presented. Discrete heat exchangers with by-pass channels were used to decrease the flow impedance. This heat exchanger was designed so that the thermal conductance of liquid along the stream was greatly reduced. The effective thickness of the sponge material in the heat exchanger and mixer is also discussed. The obtained minimum temperatures of 12 mK was very close to the designed value of 10.8 mK. Moreover a rapid response was obtained. This is attributed to the small liquid volume of the heat exchanger.

  18. The log mean heat transfer rate method of heat exchanger considering the influence of heat radiation

    Wong, K.-L.; Ke, M.-T.; Ku, S.-S.

    2009-01-01

    The log mean temperature difference (LMTD) method is conventionally used to calculate the total heat transfer rate of heat exchangers. Because the heat radiation equation contains the 4th order exponential of temperature which is very complicate in calculations, thus LMTD method neglects the influence of heat radiation. From the recent investigation of a circular duct in some practical situations, it is found that even in the situation of the temperature difference between outer duct surface and surrounding is low to 1 deg. C, the heat radiation effect can not be ignored in the situations of lower ambient convective heat coefficient and greater surface emissivities. In this investigation, the log mean heat transfer rate (LMHTR) method which considering the influence of heat radiation, is developed to calculate the total heat transfer rate of heat exchangers.

  19. Design of a liquid metals heat exchanger

    Roffiel C, L.

    1976-01-01

    The method that has been used in this design is that of the summation of the partial resistances to the heat transference, permitting to obtain the value of the total coefficient of heat transfer which will be equal to the reciprocal of the summation of all the resistances. The obtained exchanger is of tubes and rod type shield with the primary sodium flowing through the tubes and the secondary sodium flowing in counter-current through the shield. The shield has a nominal diameter of 6 inches and the bundle of tubes is formed by 31 tubes with a nominal diameter of 1/2 inch. The shield as well as the tubes are of stainless steel. The total heat transfer area is of 7.299 square meters, and the effective length of heat transfer is of 3.519 meters. After sizing the interchanger it was proceeded to simulate its functioning through a computer program in which the effective length of heat transfer was divided in 150 points in such a way that according to the integration of the distinct parameters along these points a comparison can finally be made between the design values and those of the simulation, which show a concordance. (author)

  20. Studies on components for a molten salt reactor

    Nejedly, M.; Matal, O.

    2003-01-01

    The aim is contribute to a design of selected components of molten salt reactors with fuel in the molten fluoride salt matrix. Molten salt reactors (MSRs) permit the utilization of plutonium and minor actinides as new nuclear fuel from a traditional nuclear power station with production of electric energy. Results of preliminary feasibility studies of an intermediate heat exchanger, a small power molten salt pump and a modular conception of a steam generator for a demonstration unit of the MSR (30 MW) are summarized. (author)

  1. Intensification of Evaporation and Condensation Processes in Heat Exchange Apparatus

    L. L. Vasiliev

    2005-01-01

    Full Text Available The paper describes proposed design solutions for an intensification of heat transfer in evaporation and condensation heat exchangers. Complex experimental research of heat and mass transfer processes in flat and round cross-section miniature heat pipes is carried out. Optimization, development, manufacturing and an experimental investigation of copper miniature heat pipes with sintered powder are executed. Investigation results of capillary-porous structure properties that are used in evaporation and condensation heat-exchange apparatus are presented.

  2. New waste heat district heating system with combined heat and power based on absorption heat exchange cycle in China

    Sun Fangtian; Fu Lin; Zhang Shigang; Sun Jian

    2012-01-01

    A new waste heat district heating system with combined heat and power based on absorption heat exchange cycle (DHAC) was developed to increase the heating capacity of combined heat and power (CHP) through waste heat recovery, and enhance heat transmission capacity of the existing primary side district heating network through decreasing return water temperature by new type absorption heat exchanger (AHE). The DHAC system and a conventional district heating system based on CHP (CDH) were analyzed in terms of both thermodynamics and economics. Compared to CDH, the DHAC increased heating capacity by 31% and increased heat transmission capacity of the existing primary side district heating network by 75%. The results showed that the exergetic efficiency of DHAC was 10.41% higher and the product exergy monetary cost was 36.6¥/GJ less than a CHD. DHAC is an effective way to increase thermal utilization factor of CHP, and to reduce district heating cost. - Highlights: ► Absorption heat pumps are used to recover waste heat in CHP. ► Absorption heat exchanger can reduce exergy loss in the heat transfer process. ► New waste heat heating system (DHAC) can increase heating capacity of CHP by 31%. ► DHAC can enhance heat transmission capacity of the primary pipe network by 75%. ► DHAC system has the higher exergetic efficiency and the better economic benefit.

  3. LMFBR intermediate-heat-exchanger experience

    Cho, S.M.; Beaver, T.R.

    1983-01-01

    This paper presents developmental and operating experience of large Intermediate Heat Exchangers (IHX's) in US from the Fast Flux Test Facility (FFTF) to the Clinch River Breeder Reactor Plant (CRBRP) to the Large Development Plant (LDP). Design commonalities and deviations among these IHX's are synopsized. Various developmental tests that were conducted in the areas of hydraulic, structural and mechanical design are also presented. The FFTF is currently operating. Performance data of the FFTF IHXs are reviewed, and comparisons between actual and predicted performances are made. The results are used to assess the adequacy of IHX designs

  4. Heat exchanges between droplets and atmosphere

    Yadigaroglu, Georges.

    1975-01-01

    Data necessary for calculating the droplet cooling in wet cooling systems are surveyed. This cooling obeys the laws of simultaneous heat and mass transfer. Exchanges with a solid sphere moving inside a surrounding fluid medium are first examined. The corrections needed for taking into account various secondary effects (circulation in the droplet, lack of sphericity, oscillations, etc...) are then dealt with. Some data necessary for calculating the trajectories of the droplets and their behavior in a cooling system are included (diameter distribution, limit velocities, decay thresholds, etc...). Finally, calculation methods applying to spray systems, as well as wet towers broadly outlined [fr

  5. Modelling of the draining of a molten glass heated by induction

    Lima-Da-Silva, Marcio

    2014-01-01

    This thesis is part of the development of a new technology of oxides melting in a furnace heated by induction. The technology studied involves strong interactions between electromagnetic, thermal and hydrodynamic phenomena in a flow with physical properties strongly dependents of the temperature. The aim of the thesis is the modelling of the process by coupling closely the Joule heating, the mechanical stirring and the draining of the furnace. The modeling of the time evolution of the interface between glass and air during the emptying of the cold crucible was performed. Regarding the methodology, we chose to combine two scientific codes: Flux for the electromagnetic calculation and Fluent for thermal-hydraulics. The evolution of the free surface was treated by the multiphasic method 'Volume-Of-Fluid - VOF' and the mechanical stirring by the 'Moving Reference Frame' and the 'Sliding Mesh'. First of all, we considered the draining of a tank filled with a silicon oil of high-viscosity without mechanical stirring. This initial model took into account studies of hydraulic similarity between the silicon oil and the glass. Then we superimposed the forced flow creates by the mechanical stirrer, the thermal and the electromagnetic phenomena in order to model the flow of the molten glass. The final model can provide various parameters, including the time needed to drain the furnace, the heat transfer flux and the time evolution of the mass flow rate and of the temperature inside de furnace. (author) [fr

  6. RIBBED DOUBLE PIPE HEAT EXCHANGER: ANALYTICAL ANALYSIS

    HUSSAIN H. AL-KAYIEM

    2011-02-01

    Full Text Available This paper presents the findings obtained by modeling a Double Pipe Heat Exchanger (DPHE equipped with repeated ribs from the inside for artificial roughing. An analytical procedure was developed to analyze the thermal and hydraulic performance of the DPHE with and without ribbing. The procedure was verified by comparing with experimental reported results and they are in good agreement. Several parameters were investigated in this study including the effect of ribs pitch to height ratios, P/e= 5, 10, 15, and 20, and ribs to hydraulic diameter ratios, e/Dh= 0.0595, 0.0765, and 0.107. These parameters were studied at various operating Reynolds number ranging from 2500 to 150000. Different installation configurations were investigated, too. An enhan-cement of 4 times in the heat transfer in terms of Stanton number was achieved at the expense of 38 times increase of pressure drop across the flow in terms of friction facto values.

  7. Microbial fouling control in heat exchangers

    McCoy, W.F.

    1991-01-01

    Biofilm formation in turbulent flow has been studied a great deal during the last 15 years. Such studies have provided the basis for further experiments designed to test the efficacy of industrial antimicrobials against biofilms in laboratory models and in actual real-world industrial water-treatment programs. Biofilm microbiology is relevant from the industrial perspective because adherent populations of microorganisms often cause an economic impact on industrial processes. For example, it is the adherent population of microorganisms in cooling-water systems that can eventually contribute to significant heat transfer and fluid frictional resistances. The microbiology of biofilms in heat exchangers can be related to the performance of industrial antimicrobials. The development of fouling biofilms and methods to quantitatively observe the effect of biofouling control agents are discussed in this paper

  8. Heat transfer pipe shielding device for heat exchanger

    Hanawa, Jun.

    1991-01-01

    The front face and the rear face of a frame that surrounds the circumference of the water chamber body of a multi-tube heat exchanger are covered by a rotational shielding plate. A slit is radially formed to the shielding plate for the insertion of a probe or cleaner to the heat transfer pipe and a deflector is disposed on the side opposite to the slit. The end of the heat transfer pipe to be inspected is exposed to the outer side by way of the slit by the rotation of the shielding plate, and the probe or cleaner is inserted in the heat transfer pipe to conduct an eddy current injury monitoring test or cleaning. The inside of the water chamber and the heat transfer pipe is exhausted by a ventilation nozzle disposed to the frame. Accordingly, a shielding effect upon inspection and cleaning can be obtained and, in addition, inspection and exhaustion at the cleaning position can be conducted easily. Since the operation for attachment and detachment is easy, the effect of reducing radiation dose per unit can be obtained by the shortening of the operation time. (N.H.)

  9. Molten core retention assembly

    Lampe, R.F.

    1976-01-01

    Molten fuel produced in a core overheating accident is caught by a molten core retention assembly consisting of a horizontal baffle plate having a plurality of openings therein, heat exchange tubes having flow holes near the top thereof mounted in the openings, and a cylindrical imperforate baffle attached to the plate and surrounding the tubes. The baffle assembly is supported from the core support plate of the reactor by a plurality of hanger rods which are welded to radial beams passing under the baffle plate and intermittently welded thereto. Preferably the upper end of the cylindrical baffle terminates in an outwardly facing lip to which are welded a plurality of bearings having slots therein adapted to accept the hanger rods

  10. Bank of heat exchangers intended for liquid cooling or heating

    Veizman, Marcel; Swetchine, Denise.

    1975-01-01

    The invention concerns the heat exchangers cooling a significant volume of water, by straight natural air draught, such as the towers or the draught ducts of dry type air coolers. In a compact form, they enable water cooling problems to be solved in certain industrial installations such as isotope separation plants. The design of this bank of exchangers is also such that its cost is considerably diminished in relation to that of conventional banks. To this effect, this bank is composed of one or several rows of thin flexible plastic pockets forming as many water or other liquid sheets, connected to intake and discharge collectors and arranged one after the other and separated by air flow gaps. These pockets are suspended from one of their ends to hangers fixed to the assembly frame whilst restrictors prevent the pockets from swelling so avoiding any contact between them in order to maintain the air circulation gaps between them [fr

  11. Inverse Problem and Variation Method to Optimize Cascade Heat Exchange Network in Central Heating System

    ZHANG Yin; WEI Zhiyuan; ZHANG Yinping; WANG Xin

    2017-01-01

    Urban heating in northern China accounts for 40% of total building energy usage.In central heating systems,heat is often transfened from heat source to users by the heat network where several heat exchangers arc installed at heat source,substations and terminals respectively.For given overall heating capacity and heat source temperarure,increasing the terminal fluid temperature is an effective way to improve the thermal performance of such cascade heat exchange network for energy saving.In this paper,the mathematical optimization model of the cascade heat exchange network with three-stage heat exchangers in series is established.Aim at maximizing the cold fluid temperature for given hot fluid temperature and overall heating capacity,the optimal heat exchange area distribution and the medium fluids' flow rates are determined through inverse problem and variation method.The preliminary results show that the heat exchange areas should be distributed equally for each heat exchanger.It also indicates that in order to improve the thernmal performance of the whole system,more heat exchange areas should be allocated to the heat exchanger where flow rate difference between two fluids is relatively small.This work is important for guiding the optimization design of practical cascade heating systems.

  12. Heat transfer enhancement for fin-tube heat exchanger using vortex generators

    Yoo, Seong Yeon; Park, Dong Seong; Chung, Min Ho; Lee, Sang Yun

    2002-01-01

    Vortex generators are fabricated on the fin surface of a fin-tube heat exchanger to augment the convective heat transfer. In addition to horseshoe vortices formed naturally around the tube of the fin-tube heat exchanger, longitudinal vortices are artificially created on the fin surface by vortex generators. The purpose of this study is to investigate the local heat transfer phenomena in the fin-tube heat exchangers with and without vortex generators, and to evaluate the effect of vortices on the heat transfer enhancement. Naphthalene sublimation technique is employed to measure local mass transfer coefficients, then analogy equation between heat and mass transfer is used to calculate heat transfer coefficients. Experiments are performed for the model of fin-circular tube heat exchangers with and without vortex generators, and of fin-flat tube heat exchangers with and without vortex generators. Average heat transfer coefficients of fin-flat tube heat exchanger without vortex generator are much lower than those of fin-circular tube heat exchanger. On the other hand, fin-flat tube heat exchanger with vortex generators has much higher heat transfer value than conventional fin-circular tube heat exchanger. At the same time, pressure losses for four types of heat exchanger is measured and compared

  13. Intermediate heat exchanger project for Super Phenix

    Roumailhac, J.; Desir, D.

    1975-01-01

    The Super Phenix (1200 MWe) intermediate heat exchangers are derived directly from those of Phenix (250 MWe). The intermediate exchangers are housed in the reactor vessel annulus: as this annulus must be of the smallest volume possible, these IHX are required to work at a high specific rating. The exchange surface is calculated for nominal conditions. A range is then defined, consistent with the above requirements and throughout which the ratio between bundle thickness and bundle length remains acceptable. Experimental technics and calculations were used to determine the number of tube constraint systems required to keep the vibration amplitude within permissible limits. From a knowledge of this number, the pressure drop produced by the primary flow can be calculated. The bundle geometry is determined together with the design of the corresponding tube plates and the way in which these plates should be joined to the body of the IHX. The experience (technical and financial) acquired in the construction of Phenix is then used to optimize the design of the Super Phenix project. An approximate definition of the structure of the IHX is obtained by assuming a simplified load distribution in the calculations. More sophisticated calculations (e.g. finite element method) are then used to determine the behaviour of the different points of the IHX, under nominal and transient conditions

  14. Molten salt as a heat transfer fluid for heating a subsurface formation

    Nguyen, Scott Vinh; Vinegar, Harold J.

    2010-11-16

    A heating system for a subsurface formation includes a conduit located in an opening in the subsurface formation. An insulated conductor is located in the conduit. A material is in the conduit between a portion of the insulated conductor and a portion of the conduit. The material may be a salt. The material is a fluid at operating temperature of the heating system. Heat transfers from the insulated conductor to the fluid, from the fluid to the conduit, and from the conduit to the subsurface formation.

  15. Entropy resistance minimization: An alternative method for heat exchanger analyses

    Cheng, XueTao

    2013-01-01

    In this paper, the concept of entropy resistance is proposed based on the entropy generation analyses of heat transfer processes. It is shown that smaller entropy resistance leads to larger heat transfer rate with fixed thermodynamic force difference and smaller thermodynamic force difference with fixed heat transfer rate, respectively. For the discussed two-stream heat exchangers in which the heat transfer rates are not given and the three-stream heat exchanger with prescribed heat capacity flow rates and inlet temperatures of the streams, smaller entropy resistance leads to larger heat transfer rate. For the two-stream heat exchangers with fixed heat transfer rate, smaller entropy resistance leads to larger effectiveness. Furthermore, it is shown that smaller values of the concepts of entropy generation numbers and modified entropy generation number do not always correspond to better performance of the discussed heat exchangers. - Highlights: • The concept of entropy resistance is defined for heat exchangers. • The concepts based on entropy generation are used to analyze heat exchangers. • Smaller entropy resistance leads to better performance of heat exchangers. • The applicability of entropy generation minimization is conditional

  16. Heat transfer entropy resistance for the analyses of two-stream heat exchangers and two-stream heat exchanger networks

    Cheng, XueTao; Liang, XinGang

    2013-01-01

    The entropy generation minimization method is often used to analyze heat transfer processes from the thermodynamic viewpoint. In this paper, we analyze common heat transfer processes with the concept of entropy generation, and propose the concept of heat transfer entropy resistance. It is found that smaller heat transfer entropy resistance leads to smaller equivalent thermodynamic force difference with prescribed heat transfer rate and larger heat transfer rate with prescribed equivalent thermodynamic force difference. With the concept of heat transfer entropy resistance, the performance of two-stream heat exchangers (THEs) and two-stream heat exchanger networks (THENs) is analyzed. For the cases discussed in this paper, it is found that smaller heat transfer entropy resistance always leads to better heat transfer performance for THEs and THENs, while smaller values of the entropy generation, entropy generation numbers and revised entropy generation number do not always. -- Highlights: • The concept of entropy resistance is defined. • The minimum entropy resistance principle is developed. • Smaller entropy resistance leads to better heat transfer

  17. Alfa-Laval plate heat exchangers for the power industries

    Kitae, Junnosuke; Mtsuura, Kazuyuki

    1979-01-01

    Within power-generating plants, the transfer and conversion of heat energy of very large quantity are carried out in the process of energy conversion, accordingly the importance of heat exchangers is very high. Heretofore, multi-tube heat exchangers have been used mostly, but Alfa-Laval group developed the heat exchanger with very high efficiency to incorporate it effectively into a power-generating plant. In this plate type heat exchanger, the heat transfer efficiency is very high, and the quantity of stagnation is small as it is compact, consequently it is suitable to the secondary cooling for power-generating plant or the heat exchange of high-priced liquid heat media such as heavy water. Originally, plate type heat exchangers were used for food and chemical industries, therefore the prevention of mixing two liquids, sanitary construction, and corrosion resistance were required. Then they were adopted in iron and steel industry, and large thermal load, large heat transfer area and corrosion resistance to sea water were required. They were adopted in a nuclear power plant for the first time in 1964. In this heat exchanger, channels are formed with corrugated metal sheets, and titanium, stainless steels, Incoloy, Hastelloy and others are used as occasion demands. The Alfa-Laval heat exchangers and their features are explained. (Kako, I.)

  18. High Thermal Conductivity Polymer Composites for Low Cost Heat Exchangers

    None

    2017-08-01

    This factsheet describes a project that identified and evaluated commercially available and state-of-the-art polymer-based material options for manufacturing industrial and commercial non-metallic heat exchangers. A heat exchanger concept was also developed and its performance evaluated with heat transfer modeling tools.

  19. Methods of designing and manufacturing a heat exchanger for the ...

    The article describes the method of calculation, design and manufacture of the the plate heat exchanger for the gas turbine plants with heat recovery. We represented the method of threedimensional calculation, which allowed conducting a virtual experiment and clarifying the design of the heat exchanger for the given ...

  20. Axial flow heat exchanger devices and methods for heat transfer using axial flow devices

    Koplow, Jeffrey P.

    2016-02-16

    Systems and methods described herein are directed to rotary heat exchangers configured to transfer heat to a heat transfer medium flowing in substantially axial direction within the heat exchangers. Exemplary heat exchangers include a heat conducting structure which is configured to be in thermal contact with a thermal load or a thermal sink, and a heat transfer structure rotatably coupled to the heat conducting structure to form a gap region between the heat conducting structure and the heat transfer structure, the heat transfer structure being configured to rotate during operation of the device. In example devices heat may be transferred across the gap region from a heated axial flow of the heat transfer medium to a cool stationary heat conducting structure, or from a heated stationary conducting structure to a cool axial flow of the heat transfer medium.

  1. Salt-Zeolite Ion Exchange Equilibrium Studies for Complete Set of Fission Products in Molten LiCl-KCl

    Yoo, Tae-Sic; Frank, Steven M.; Simpson, Michael F.; Hahn, Paula A.; Battisti, Terry J.; Phongikaroon, Supathorn

    2010-01-01

    This paper presents results on LiCl-KCl based molten salts/zeolite-A contact experiments and the associated equilibrium ion exchange model. Experiments examine the contact behaviors of various ternary salts (LiCl-KCl-YCl3, LiCl-KCl-LaCl3, and LiCl-KCl-PrCl3) and quaternary salts (LiCl-KCl-CsCl-NdCl3 and LiCl-KCl-CsCl-SrCl2) with the zeolite-A. The developed equilibrium model assumes that there are ion exchange and occlusion sites, both of which are in equilibrium with the molten salt phase. A systematic approach in estimating total occlusion capacity of the zeolite-A is developed. The parameters of the model, including the total occlusion capacity of the zeolite-A, were determined from fitting experimental data collected via multiple independent studies including the ones reported in this paper. Experiments involving ternary salts were used for estimating the parameters of the model, while those involving quaternary salts were used to validate the model.

  2. Overhaul of the heat exchanger in JRR-3

    Ouchi, Yasuhiro; Kawamata, Satoshi; Taguchi, Yuji; Kamiishi, Eigo; Koda, Nobuyuki

    2013-01-01

    In JRR-3, heat exchangers are installed in the cooling system equipment to remove the heat generated in the nuclear reactor, For the heat exchangers, overhaul inspection based on the JRR-3 reactor facility maintenance plan, as well as the inspection and maintenance based on reactor facility security provisions and JRR-3 operation guidelines are systematically conducted. Considering the results of overhaul inspection, the second overhaul inspection was applied to the primary coolant heat exchanger. The thinning of heat transfer tubes is within judgment standards with little effects of aging, which verified their soundness. From the fact that the effects of corrosion have been confirmed on the inside of the water chamber, repair work through overlay welding or the like is planned in the next overhaul. As for heavy water heat exchanger and the spent fuel pool water heat exchanger, it is planned to conduct the second overhaul inspection in FY2013 to confirm their soundness. (A.O.)

  3. Radiant heat exchange measurements for Tore Supra

    Chatain, D.; Disdier, F.; Gauthier, A.; Raffin, M.; Renaud, M.

    1984-03-01

    In order to minimize the energy consumption of the low temperature cryogenic system connected to the superconducting magnet of TORE-SUPRA, heat exchange from thermal radiation between the vacuum vessels and the thermal shields has been studied. Accordingly large scale cold and hot walls of T.S. have been simulated in a model with reduced dimensions. In this model, the experiment consists in the measurement of the thermal radiated power between two concentric cylindrical surfaces of stainless steel under vacuum conditions. The temperature of the external cylinder was kept constant at 80 K. The internal cylinder was bakeable up to 250 0 C. Various surface treatments were applied on the two cylinders (mechanical polishing and metal deposition of Al, Ag, Ni) [fr

  4. Entropy resistance analyses of a two-stream parallel flow heat exchanger with viscous heating

    Cheng Xue-Tao; Liang Xin-Gang

    2013-01-01

    Heat exchangers are widely used in industry, and analyses and optimizations of the performance of heat exchangers are important topics. In this paper, we define the concept of entropy resistance based on the entropy generation analyses of a one-dimensional heat transfer process. With this concept, a two-stream parallel flow heat exchanger with viscous heating is analyzed and discussed. It is found that the minimization of entropy resistance always leads to the maximum heat transfer rate for the discussed two-stream parallel flow heat exchanger, while the minimizations of entropy generation rate, entropy generation numbers, and revised entropy generation number do not always. (general)

  5. Determination of Ground Heat Exchangers Temperature Field in Geothermal Heat Pumps

    Zhurmilova, I.; Shtym, A.

    2017-11-01

    For the heating and cooling supply of buildings and constructions geothermal heat pumps using low-potential ground energy are applied by means of ground exchangers. The process of heat transfer in a system of ground exchangers is a phenomenon of complex heat transfer. The paper presents a mathematical modeling of heat exchange processes, the temperature fields are built which are necessary for the determination of the ground array that ensures an adequate supply of low potential energy excluding the freezing of soil around the pipes in the ground heat exchangers and guaranteeing a reliable operation of geothermal heat pumps.

  6. Numerical research on natural convection in molten salt reactor with non-uniformly distributed volumetric heat generation

    Qian Libo; Qiu Suizheng; Zhang Dalin; Su Guanghui; Tian Wenxi

    2010-01-01

    Molten salt reactor is one of the six Generation IV systems capable of breeding and transmutation of actinides and long-lived fission products, which uses the liquid molten salt as the fuel solvent, coolant and heat generation simultaneously. The present work presents a numerical investigation on natural convection with non-uniform heat generation through which the heat generated by the fluid fuel is removed out of the core region when the reactor is under post-accident condition or zero-power condition. The two-group neutron diffusion equation is applied to calculated neutron flux distribution, which leads to non-uniform heat generation. The SIMPLER algorithm is used to calculate natural convective heat transfer rate with isothermal or adiabatic rigid walls. These two models are coupled through the temperature field and heat sources. The peculiarities of natural convection with non-uniform heat generation are investigated in a range of Ra numbers (10 3 ∼ 10 7 ) for the laminar regime of fluid motion. In addition, the numerical results are also compared with those containing uniform heat generation.

  7. Micro tube heat exchangers for Space, Phase I

    National Aeronautics and Space Administration — Mezzo fabricates micro tube heat exchangers for a variety of applications, including aerospace, automotive racing, Department of Defense ground vehicles, economizers...

  8. Superphenix 1 intermediate heat exchanger fabrication

    Noel, H.; Granito, F.; Pouderoux, P.

    1985-01-01

    The eight Superphenix 375-MW (thermal) intermediate heat exchangers (IHXs) are similar in overall design to the Phenix components. Detailed design changes had to be made during fabrication on the following grounds: Due to seismic resistance, the support area was raised as high as possible to situate the component natural frequencies well out of the resonance peak range and remove thick plate-to-shell connections from heavy thermal load areas. Integration of lessons drawn from the Phenix incidents, due mainly to secondary sodium radial temperature disparities, resulted in the design of a more adaptable outlet header, together with a sodium mixing device, and in the reduction of temperature differences by heat insulation. To avoid circumferential temperature disparities, the iron shot biological shielding plug was replaced by stacked stainless steel plates within an outer shell, which in the new design, is not a supporting structure. The thermal-hydraulic and mechanical design of the component necessitated the elaboration of sophisticated computer codes, with validation of results on mock-ups. The detailed design studies and the actual manufacturing work had to adapt to both design developments and to inherent fabrication difficulties, mainly related to the very tight tolerances imposed for these exceptionally large components and to the welding of steel with an excessive boron content. The construction of the Creys-Malville IHXs afforded valuable industrial experience, which should provide a basis for the design of simpler and less costly IHX units for the forthcoming 1500-MW (electric) breeder

  9. Cardioplegia heat exchanger design modelling using computational fluid dynamics.

    van Driel, M R

    2000-11-01

    A new cardioplegia heat exchanger has been developed by Sorin Biomedica. A three-dimensional computer-aided design (CAD) model was optimized using computational fluid dynamics (CFD) modelling. CFD optimization techniques have commonly been applied to velocity flow field analysis, but CFD analysis was also used in this study to predict the heat exchange performance of the design before prototype fabrication. The iterative results of the optimization and the actual heat exchange performance of the final configuration are presented in this paper. Based on the behaviour of this model, both the water and blood fluid flow paths of the heat exchanger were optimized. The simulation predicted superior heat exchange performance using an optimal amount of energy exchange surface area, reducing the total contact surface area, the device priming volume and the material costs. Experimental results confirm the empirical results predicted by the CFD analysis.

  10. Modelling of heat transfer between molten core and concrete with account of phase changes in the melt

    Petukhov, S.M.; Zemlianoukhin, V.V.

    1992-01-01

    The analysis of the process of heat transfer between molten corium and concrete in the case of severe accident in a PWR is performed. It is shown that Bradley's model may be improved for the case of an oxidic melt. A new model is developed and incorporated in the WECHSL-Mod2 Code. Post-test calculations of melt-concrete interaction experiments are carried out. The comparison and analysis of the experimental results and calculations are presented. (9 figures) (Author)

  11. Miniaturized Air-to-Refrigerant Heat Exchangers

    Radermacher, Reinhard [Univ. of Maryland, College Park, MD (United States); Bacellar, Daniel [Univ. of Maryland, College Park, MD (United States); Aute, Vikrant [Univ. of Maryland, College Park, MD (United States); Huang, Zhiwei [Univ. of Maryland, College Park, MD (United States); Hwang, Yunho [Univ. of Maryland, College Park, MD (United States); Ling, Jiazhen [Univ. of Maryland, College Park, MD (United States); Muehlbauer, Jan [Univ. of Maryland, College Park, MD (United States); Tancabel, James [Univ. of Maryland, College Park, MD (United States); Abdelaziz, Omar [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Zhang, Mingkan [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-05-23

    Air-to-refrigerant Heat eXchangers (HX) are an essential component of Heating, Ventilation, Air-Conditioning, and Refrigeration (HVAC&R) systems, serving as the main heat transfer component. The major limiting factor to HX performance is the large airside thermal resistance. Recent literature aims at improving heat transfer performance by utilizing enhancement methods such as fins and small tube diameters; this has lead to almost exhaustive research on the microchannel HX (MCHX). The objective of this project is to develop a miniaturized air-to-refrigerant HX with at least 20% reduction in volume, material volume, and approach temperature compared to current state-of-the-art multiport flat tube designs and also be capable of production within five years. Moreover, the proposed HX’s are expected to have good water drainage and should succeed in both evaporator and condenser applications. The project leveraged Parallel-Parametrized Computational Fluid Dynamics (PPCFD) and Approximation-Assisted Optimization (AAO) techniques to perform multi-scale analysis and shape optimization with the intent of developing novel HX designs whose thermal-hydraulic performance exceeds that of state-of-the-art MCHX. Nine heat exchanger geometries were initially chosen for detailed analysis, selected from 35+ geometries which were identified in previous work at the University of Maryland, College Park. The newly developed optimization framework was exercised for three design optimization problems: (DP I) 1.0kW radiator, (DP II) 10kW radiator and (DP III) 10kW two-phase HX. DP I consisted of the design and optimization of 1.0kW air-to-water HX’s which exceeded the project requirements of 20% volume/material reduction and 20% better performance. Two prototypes for the 1.0kW HX were prototyped, tested and validated using newly-designed airside and refrigerant side test facilities. DP II, a scaled version DP I for 10kW air-to-water HX applications, also yielded optimized HX designs

  12. Combined Steady-State and Dynamic Heat Exchanger Experiment

    Luyben, William L.; Tuzla, Kemal; Bader, Paul N.

    2009-01-01

    This paper describes a heat-transfer experiment that combines steady-state analysis and dynamic control. A process-water stream is circulated through two tube-in-shell heat exchangers in series. In the first, the process water is heated by steam. In the second, it is cooled by cooling water. The equipment is pilot-plant size: heat-transfer areas…

  13. A Liquid-Liquid Thermoelectric Heat Exchanger as a Heat Pump for Testing Phase Change Material Heat Exchangers

    Sheth, Rubik B.; Makinen, Janice; Le, Hung V.

    2016-01-01

    The primary objective of the Phase Change HX payload on the International Space Station (ISS) is to test and demonstrate the viability and performance of Phase Change Material Heat Exchangers (PCM HX). The system was required to pump a working fluid through a PCM HX to promote the phase change material to freeze and thaw as expected on Orion's Multipurpose Crew Vehicle. Due to limitations on ISS's Internal Thermal Control System, a heat pump was needed on the Phase Change HX payload to help with reducing the working fluid's temperature to below 0degC (32degF). This paper will review the design and development of a TEC based liquid-liquid heat exchanger as a way to vary to fluid temperature for the freeze and thaw phase of the PCM HX. Specifically, the paper will review the design of custom coldplates and sizing for the required heat removal of the HX.

  14. Supervision of the thermal performance of heat exchanger trains

    Negrao, C.O.R.; Tonin, P.C.; Madi, M. [Federal University of Technology Parana UTFPR, Post-graduate Program in Mechanical and Materials Engineering PPGEM, Thermal Science Laboratory LACIT, Av. Sete de Setembro, 3165, CEP 80230-901, Curitiba, Parana (Brazil)

    2007-02-15

    In oil refining, heat exchanger networks are employed to recover heat and therefore save energy of the plant. However, many heat exchangers in crude oil pre-heat trains are under high risk of fouling. Under fouling conditions, the thermal performance of heat exchangers is continuously reduced and its supervision becomes an important task. The large number of heat exchangers in pre-heat trains and the change of operation conditions and feedstock charges make the daily supervision a difficult task. This work applies an approach to follow the performance of heat exchangers [M.A.S. Jeronimo, L.F. Melo, A.S. Braga, P.J.B.F. Ferreira, C. Martins, Monitoring the thermal efficiency of fouled heat exchangers - A simplified method, Experimental Thermal and Fluid Science 14 (1997) 455-463] and extends it to monitor the whole train. The approach is based on the comparison of measured and predicted heat exchanger effectiveness. The measured value is computed from the four inlet and outlet temperatures of a heat exchanger unit. The predicted clean and dirty values of effectiveness are calculated from classical literature relations as a function of NTU and of heat capacity ratio (R). NTU and R are continuously adjusted according to mass flow rate changes. An index of fouling is defined for the whole network and the results show the performance degradation of the network with time. The work also suggests that Jeronimo's index of fouling can be used to estimate the fouling thermal resistance of heat exchangers. (author)

  15. A Modified Entropy Generation Number for Heat Exchangers

    1996-01-01

    This paper demonstrates the difference between the entropy generation number method proposed by Bejian and the method of entropy generation per unit amount of heat transferred in analyzing the ther-modynamic performance of heat exchangers,points out the reason for leading to the above difference.A modified entropy generation number for evaluating the irreversibility of heat exchangers is proposed which is in consistent with the entropy generation per unit amount of heat transferred in entropy generation analysis.The entropy generated by friction is also investigated.Results show that when the entropy generated by friction in heat exchangers in taken into account,there is a minimum total entropy generation number while the NTU and the ratio of heat capacity rates vary.The existence of this minimum is the prerequisite of heat exchanger optimization.

  16. Cyclic high temperature heat storage using borehole heat exchangers

    Boockmeyer, Anke; Delfs, Jens-Olaf; Bauer, Sebastian

    2016-04-01

    The transition of the German energy supply towards mainly renewable energy sources like wind or solar power, termed "Energiewende", makes energy storage a requirement in order to compensate their fluctuating production and to ensure a reliable energy and power supply. One option is to store heat in the subsurface using borehole heat exchangers (BHEs). Efficiency of thermal storage is increasing with increasing temperatures, as heat at high temperatures is more easily injected and extracted than at temperatures at ambient levels. This work aims at quantifying achievable storage capacities, storage cycle times, injection and extraction rates as well as thermal and hydraulic effects induced in the subsurface for a BHE storage site in the shallow subsurface. To achieve these aims, simulation of these highly dynamic storage sites is performed. A detailed, high-resolution numerical simulation model was developed, that accounts for all BHE components in geometrical detail and incorporates the governing processes. This model was verified using high quality experimental data and is shown to achieve accurate simulation results with excellent fit to the available experimental data, but also leads to large computational times due to the large numerical meshes required for discretizing the highly transient effects. An approximate numerical model for each type of BHE (single U, double U and coaxial) that reduces the number of elements and the simulation time significantly was therefore developed for use in larger scale simulations. The approximate numerical model still includes all BHE components and represents the temporal and spatial temperature distribution with a deviation of less than 2% from the fully discretized model. Simulation times are reduced by a factor of ~10 for single U-tube BHEs, ~20 for double U-tube BHEs and ~150 for coaxial BHEs. This model is then used to investigate achievable storage capacity, injection and extraction rates as well as induced effects for

  17. Corrosion of heat exchanger materials under heat transfer conditions

    Tapping, R.L.; Lavoie, P.A.; Disney, D.J.

    1987-01-01

    Severe pitting has occurred in moderator heat exchangers tubed with Incoloy-800 in Pickering Nuclear Generating Station. The pitting originated on the cooling side (outside) of the tubes and perforation occurred in less than two years. It was known from corrosion testing at CRNL that Incoloy-800 was not susceptible to pitting in Lake Ontario water under isothermal conditions. Corrosion testing with heat transfer across the tube wall was carried out, and it was noted that severe pitting could occur under deposits formed on the tubes in silty Lake Ontario water. Subsequent testing, carried out in co-operation with Ontario Hydro Research Division, investigated the pitting resistance of other candidate tubing alloys: Incoloy-825, 904 L stainless steel, AL-6X, Inconel-625, 70:30 Cu:Ni, titanium, Sanicro-30 and Sanicro-28 1 . Of these, only titanium and Sanicro-28 have not suffered some degree of pitting attack in silt-containing Lake Ontario Water. In the absence of silt, and hence deposits, no pitting took place on any of the alloys tested

  18. Heat transfer analysis of underground U-type heat exchanger of ground source heat pump system.

    Pei, Guihong; Zhang, Liyin

    2016-01-01

    Ground source heat pumps is a building energy conservation technique. The underground buried pipe heat exchanging system of a ground source heat pump (GSHP) is the basis for the normal operation of an entire heat pump system. Computational-fluid-dynamics (CFD) numerical simulation software, ANSYS-FLUENT17.0 have been performed the calculations under the working conditions of a continuous and intermittent operation over 7 days on a GSHP with a single-well, single-U and double-U heat exchanger and the impact of single-U and double-U buried heat pipes on the surrounding rock-soil temperature field and the impact of intermittent operation and continuous operation on the outlet water temperature. The influence on the rock-soil temperature is approximately 13 % higher for the double-U heat exchanger than that of the single-U heat exchanger. The extracted energy of the intermittent operation is 36.44 kw·h higher than that of the continuous mode, although the running time is lower than that of continuous mode, over the course of 7 days. The thermal interference loss and quantity of heat exchanged for unit well depths at steady-state condition of 2.5 De, 3 De, 4 De, 4.5 De, 5 De, 5.5 De and 6 De of sidetube spacing are detailed in this work. The simulation results of seven working conditions are compared. It is recommended that the side-tube spacing of double-U underground pipes shall be greater than or equal to five times of outer diameter (borehole diameter: 180 mm).

  19. Development of heat resistant ion exchange resin. First Report

    Onozuka, Teruo; Shindo, Manabu

    1995-01-01

    In nuclear power stations, as a means of maintaining the soundness of nuclear reactors, the cleaning of reactor cooling water has been carried out. But as for the ion exchange resin which is used as the cleaning agent in the filtrating and desalting facility in reactor water cleaning system, since the heat resistance is low, high temperature reactor water is cooled once and cleaned, therefore large heat loss occurs. If the cleaning can be done at higher temperature, the reduction of heat loss and compact cleaning facilities become possible. In this study, a new ion exchange resin having superior heat resistance has been developed, and the results of the test of evaluating the performance of the developed ion exchange resin are reported. The heat loss in reactor water cleaning system, the heat deterioration of conventional ion exchange resin, and the development of the anion exchange resin of alkyl spacer type are described. The outline of the performance evaluation test, the experimental method, and the results of the heat resistance, ion exchange characteristics and so on of C4 resin are reported. The with standable temperature of the developed anion exchange resin was estimated as 80 - 90degC. The ion exchange performance at 95degC of this resin did not change from that at low temperature in chloride ions and silica, and was equivalent to that of existing anion exchange resin. (K.I.)

  20. Development of heat resistant ion exchange resin. First Report

    Onozuka, Teruo; Shindo, Manabu [Tohoku Electric Power Co., Inc., Sendai (Japan)

    1995-01-01

    In nuclear power stations, as a means of maintaining the soundness of nuclear reactors, the cleaning of reactor cooling water has been carried out. But as for the ion exchange resin which is used as the cleaning agent in the filtrating and desalting facility in reactor water cleaning system, since the heat resistance is low, high temperature reactor water is cooled once and cleaned, therefore large heat loss occurs. If the cleaning can be done at higher temperature, the reduction of heat loss and compact cleaning facilities become possible. In this study, a new ion exchange resin having superior heat resistance has been developed, and the results of the test of evaluating the performance of the developed ion exchange resin are reported. The heat loss in reactor water cleaning system, the heat deterioration of conventional ion exchange resin, and the development of the anion exchange resin of alkyl spacer type are described. The outline of the performance evaluation test, the experimental method, and the results of the heat resistance, ion exchange characteristics and so on of C4 resin are reported. The with standable temperature of the developed anion exchange resin was estimated as 80 - 90degC. The ion exchange performance at 95degC of this resin did not change from that at low temperature in chloride ions and silica, and was equivalent to that of existing anion exchange resin. (K.I.).

  1. Crust formation and its effect on the molten pool coolability

    Park, R.J.; Lee, S.J.; Sim, S.K. [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1995-09-01

    Experimental and analytical studies of the crust formation and its effect on the molten pool coolability have been performed to examine the crust formation process as a function of boundary temperatures as well as to investigate heat transfer characteristics between molten pool and overlying water in order to evaluate coolability of the molten pool. The experimental test results have shown that the surface temperature of the bottom plate is a dominant parameter in the crust formation process of the molten pool. It is also found that the crust thickness of the case with direct coolant injection into the molten pool is greater than that of the case with a heat exchanger. Increasing mass flow rate of direct coolant injection to the molten pool does not affect the temperature of molten pool after the crust has been formed in the molten pool because the crust behaves as a thermal barrier. The Nusselt number between the molten pool and the coolant of the case with no crust formation is greater than that of the case with crust formation. The results of FLOW-3D analyses have shown that the temperature distribution contributes to the crust formation process due to Rayleigh-Benard natural convection flow.

  2. 40 CFR 63.1409 - Heat exchange system provisions.

    2010-07-01

    ... detect leaks. (2)(i) For recirculating heat exchange systems (cooling tower systems), the monitoring of...-through heat exchange systems, the monitoring of speciated HAP or total HAP refers to the HAP listed in... operator shall maintain, at all times, the monitoring plan that is currently in use. The current plan shall...

  3. Effectiveness of a heat exchanger in a heat pump clothes dryer

    Nasution, A. H.; Sembiring, P. G.; Ambarita, H.

    2018-02-01

    This paper deals with study on a heat pump clothes dryer coupled with a heat exchanger. The objective is to explore the effects of the heat exchanger on the performance of the heat pump dryer. The heat pump dryer consists of a vapor compression cycle and integrated with a drying room with volume 1 m3. The power of compressor is 800 Watt and the refrigerant of the cycle is R22. The heat exchanger is a flat plate type with dimensions of 400 mm × 400 mm × 400 mm. The results show the present of the heat exchanger increase the performance of the heat pump dryer. In the present experiment the COP, TP and SMER increase 15.11%, 4.81% and 58.62%, respectively. This is because the heat exchanger provides a better drying condition in the drying room with higher temperature and lower relative humidity in comparison with heat pump dryer without heat exchanger. The effectiveness of the heat exchanger is also high, it is above 50%. It is suggested to install a heat exchanger in a heat pump dryer.

  4. A concept of PWR using plate and shell heat exchangers

    Freire, Luciano Ondir; Andrade, Delvonei Alves de

    2015-01-01

    In previous work it was verified the physical possibility of using plate and shell heat exchangers for steam generation in a PWR for merchant ships. This work studies the possibility of using GESMEX commercial of the shelf plate and shell heat exchanger of series XPS. It was found it is feasible for this type of heat exchanger to meet operational and accidental requirements for steam generation in PWR. Additionally, it is proposed an arrangement of such heat exchangers inside the reactor pressure vessel. Such arrangement may avoid ANSI/ANS51.1 nuclear class I requirements on those heat exchangers because they are contained in the reactor coolant pressure barrier and play no role in accidental scenarios. Additionally, those plates work under compression, preventing the risk of rupture. Being considered non-nuclear safety, having a modular architecture and working under compression may turn such architectural choice a must to meet safety objectives with improved economics. (author)

  5. Functional design of heat exchange for pneumatic vehicles

    Xu, Z. G.; Yang, D. Y.; Shen, W. D.; Liu, T. T.

    2017-10-01

    With the increasingly serious environmental problems, especially the impact of fog and haze, the development of air powered vehicles has become an important research direction of new energy vehicles. Quadrature test was done with different materials, i.e. stainless steel and aluminum alloy, at different inlet pressures, using different expansion gases, i.e. air, CO2, for heat exchanging properties for pneumatic vehicles. The mathematics as well as simulation methods are used to analyze the different heat exchanging effects in the multistage cylinder. The research results showed that the stainless steel has better effects in heat exchanging than Aluminum Alloy; the intake pressure has little effect on CO2 than the air in heat exchanging effect. CO2 is better in heat exchanging than air.

  6. The heat exchanger of small pellet boiler for phytomass

    Mičieta, Jozef; Lenhard, Richard; Jandačka, Jozef

    2014-08-01

    Combustion of pellets from plant biomass (phytomass) causes various troubles. Main problem is slagging ash because of low melting temperature of ash from phytomass. This problem is possible to solve either improving energetic properties of phytomass by additives or modification of boiler construction. A small-scale boiler for phytomass is different in construction of heat exchanger and furnace mainly. We solve major problem - slagging ash, by decreasing combustion temperature via redesign of pellet burner and boiler body. Consequence of lower combustion temperature is also lower temperature gradient of combustion gas. It means that is necessary to design larger heat exchanging surface. We plane to use underfed burner, so we would utilize circle symmetry heat exchanger. Paper deals design of heat exchanger construction with help of CFD simulation. Our purpose is to keep uniform water flux and combustion gas flux in heat exchanger without zone of local overheating and excess cooling.

  7. A concept of PWR using plate and shell heat exchangers

    Freire, Luciano Ondir; Andrade, Delvonei Alves de, E-mail: luciano.ondir@gmail.com, E-mail: delvonei@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

    2015-07-01

    In previous work it was verified the physical possibility of using plate and shell heat exchangers for steam generation in a PWR for merchant ships. This work studies the possibility of using GESMEX commercial of the shelf plate and shell heat exchanger of series XPS. It was found it is feasible for this type of heat exchanger to meet operational and accidental requirements for steam generation in PWR. Additionally, it is proposed an arrangement of such heat exchangers inside the reactor pressure vessel. Such arrangement may avoid ANSI/ANS51.1 nuclear class I requirements on those heat exchangers because they are contained in the reactor coolant pressure barrier and play no role in accidental scenarios. Additionally, those plates work under compression, preventing the risk of rupture. Being considered non-nuclear safety, having a modular architecture and working under compression may turn such architectural choice a must to meet safety objectives with improved economics. (author)

  8. Experimental evaluation of sodium to air heat exchanger performance

    Vinod, V.; Pathak, S.P.; Paunikar, V.D.; Suresh Kumar, V.A.; Noushad, I.B.; Rajan, K.K.

    2013-01-01

    Highlights: ► Sodium to air heat exchangers are used to remove the decay heat produced in fast breeder reactor after shutdown. ► Finned tube sodium to air heat exchanger with sodium on tube side was tested for its heat transfer performance. ► A one dimensional computer code was validated by the experimental data obtained. ► Non uniform sodium and air flow distribution was present in the heat exchanger. - Abstract: Sodium to air heat exchangers (AHXs) is used in Prototype Fast Breeder Reactor (PFBR) circuits to reject the decay heat produced by the radioactive decay of the fission products after reactor shutdown, to the atmospheric air. The heat removal through sodium to air heat exchanger maintains the temperature of reactor components in the pool within safe limits in case of non availability of normal heat transport path. The performance of sodium to air heat exchanger is very critical to ensure high reliability of the decay heat removal systems in sodium cooled fast breeder reactors. Hence experimental evaluation of the adequacy of the heat transfer capability gives confidence to the designers. A finned tube cross flow sodium to air heat exchanger of 2 MW heat transfer capacity with sodium on tube side and air on shell side was tested in the Steam Generator Test Facility at Indira Gandhi Center for Atomic Research, India. Heat transfer experiments were carried out with forced circulation of sodium and air, which confirmed the adequacy of heat removal capacity of the heat exchanger. The testing showed that 2.34 MW of heat power is transferred from sodium to air at nominal flow and temperature conditions. A one dimensional computer code developed for design and analysis of the sodium to air heat exchanger was validated by the experimental data obtained. An equivalent Nusselt number, Nu eq is derived by approximating that the resistance of heat transfer from sodium to air is contributed only by the film resistance of air. The variation of Nu eq with respect

  9. Regenerator heat exchanger – calculation of heat recovery efficiency and pressure loss

    Pomianowski, Michal Zbigniew; Heiselberg, Per Kvols

    Performance of heat exchangers is determined based on two main parameters: efficiency to exchange / recover heat and pressure loss due to friction between fluid and exchanger surfaces. These two parameters are contradicting each other which mean that the higher is efficiency the higher becomes...... pressure loss. The aim of the optimized design of heat exchanger is to reach the highest or the required heat efficiency and at the same time to keep pressure losses as low as possible keeping total exchanger size within acceptable size. In this report is presented analytical calculation method...... to calculate efficiency and pressure loss in the regenerator heat exchanger with a fixed matrix that will be used in the decentralized ventilation unit combined in the roof window. Moreover, this study presents sensitivity study of regenerator heat exchanger performance, taking into account, such parameters as...

  10. Explosive plugging of nuclear heat exchangers

    Crossland, B.; Bahrani, A.S.; Townsley, W.J.

    1977-01-01

    Explosive welding is a well established process for cladding one metal on another or for welding tubes to tubeplates or lap welding, etc. Recently, the process has been adapted to plugging of heat exchangers in conventional and nuclear power plant, where it has already been accepted especially in situations where the access is difficult and remote from the site of plugging. The paper describes the explosive plugging techniques developed in the Department of Mechanical and Industrial Engineering of The Queen's University of Belfast for the reheater and superheater of the PFR, and for the reheater of the AGR. For the PFR a point charge system has been used which causes a spherical expansion of the plug, which gives two zones of welding. Initially for the much larger plug required for the AGR it was proposed to use a parallel stand-off welding set-up, but it proved difficult or impossible to avoid a crevice. Consequently, a rim charge set-up has been developed which gives a circular ring expansion of the plug with two zones of welding. Besides the problem of the design of the plug and explosive charge geometry it has also been necessary to consider the distortion of holes adjoining the hole in which a plug is welded. Bunging of adjoining holes in order to reduce the distortion has also been investigated

  11. Modelling of Split Condenser Heat Pump with Limited Set of Plate Heat Exchanger Dimensions

    Christensen, Stefan Wuust; Elmegaard, Brian; Markussen, Wiebke Brix

    2017-01-01

    in parallel to different temperature levels, whereas only one stream is heated in a THP. The length/width ratio of the plate heat exchangers on the high pressure side of a SCHP was investigated to find the optimal plate dimensions with respect to minimum area of the heat exchangers. The total heat exchanger...... area was found to decrease with an increasing length/width ratio of the plates. The marginal change in heat exchanger area was shown to be less significant for heat exchangers with high length/width ratios. In practice only a limited number of plate dimensions are available and feasible...... in the production. This was investigated to find the practical potential of a SCHP compared to a THP. Using plates optimized for a SCHP in a THP, the total required heat exchanger area increased by approximately 100% for the conditions investigated in this study, indicating that available plate dimensions influence...

  12. Research on Heat Exchange Process in Aircraft Air Conditioning System

    Chichindaev, A. V.

    2017-11-01

    Using of heat-exchanger-condenser in the air conditioning system of the airplane Tu-204 (Boeing, Airbus, Superjet 100, MS-21, etc.) for cooling the compressed air by the cold air with negative temperature exiting the turbine results in a number of operational problems. Mainly it’s frosting of the heat exchange surface, which is the cause of live-section channels frosting, resistance increasing and airflow in the system decreasing. The purpose of this work is to analyse the known freeze-up-fighting methods for heat-exchanger-condenser, description of the features of anti-icing protection and offering solutions to this problem. For the problem of optimizing the design of heat exchangers in this work used generalized criterion that describes the ratio of thermal resistances of cold and hot sections, which include: the ratio of the initial values of heat transfer agents flow state; heat exchange surface finning coefficients; factors which describes the ratio of operating parameters and finning area. By controlling the ratio of the thermal resistances can be obtained the desired temperature of the heat exchange surface, which would prevent freezing. The work presents the results of a numerical study of the effect of different combinations of regime and geometrical factors changes on reduction of the heat-exchanger-condenser freezing surface area, including using of variable ratio of thermal resistances.

  13. Numerical Simulation of Nanofluid Suspensions in a Geothermal Heat Exchanger

    Xiao-Hui Sun; Hongbin Yan; Mehrdad Massoudi; Zhi-Hua Chen; Wei-Tao Wu

    2018-01-01

    It has been shown that using nanofluids as heat carrier fluids enhances the conductive and convective heat transfer of geothermal heat exchangers. In this paper, we study the stability of nanofluids in a geothermal exchanger by numerically simulating nanoparticle sedimentation during a shut-down process. The nanofluid suspension is modeled as a non-linear complex fluid; the nanoparticle migration is modeled by a particle flux model, which includes the effects of Brownian motion, gravity, turb...

  14. Plate heat exchangers in the power plant industry

    Wersel, M.; Ridell, B.

    1984-01-01

    An increase in heat transfer and stability, small investment, high flexibility, easy maintenance and corrosion resistance are obtained by the design and construction of plate heat exchangers and by the introduction of the herringbone pattern. The plate heat exchanger can be used in nearly 90% of all secondary circuits in powerstations. Examples of its installation are the WYLFA, GENTILLY, RINGHALS and TVO Finland nuclear power-stations. (DG) [de

  15. Integrated Heat Exchange For Recuperation In Gas Turbine Engines

    2016-12-01

    combustion engines conduct heat transfer in the exhaust system. The exhaust valves have hollow stems containing sodium, which act as heat pipes with...is the use of heat pipes in internal combustion engines . Internal combustion engines have combustion chambers with temperatures as high as 2700 K...accomplished using evaporative heat pipes . This study explores the feasibility of embedding this heat exchange system within engines using a

  16. Numerical simulation of fluid flow and heat transfer in a concentric tube heat exchanger

    Mokamati, S.V.; Prasad, R.C.

    2003-01-01

    In this paper, numerical simulation of a concentric tube heat exchanger is presented to determine the convective heat transfer coefficient and friction factor in a smooth tube. Increasing the convective heat transfer coefficient can increase heat transfer rate in a concentric tube heat exchanger from a given tubular surface area. This can be achieved by using heat transfer augmentation devices. This work constitutes the initial phase of the numerical simulation of heat transfer from tubes employing augmentation devices, such as twisted tapes, wire-coil inserts, for heat transfer enhancement. A computational fluid dynamics (CFD) simulation tool was developed with CFX software and the results obtained from the simulations are validated with the empirical correlations for a smooth tube heat exchanger. The difficulties associated with the simulation of a heat exchanger augmented with wire-coil inserts are discussed. (author)

  17. Simplified models of the symmetric single-pass parallel-plate counterflow heat exchanger: a tutorial

    Pickard, William F.; Abraham-Shrauner, Barbara

    2018-03-01

    The heat exchanger is important in practical thermal processes, especially those of (i) the molten-salt storage schemes, (ii) compressed air energy storage schemes and (iii) other load-shifting thermal storage presumed to undergird a Smart Grid. Such devices, although central to the utilization of energy from sustainable (but intermittent) renewable sources, will be unfamiliar to many scientists, who nevertheless need a working knowledge of them. This tutorial paper provides a largely self-contained conceptual introduction for such persons. It begins by modelling a novel quantized exchanger,1 impractical as a device, but useful for comprehending the underlying thermophysics. It then reviews the one-dimensional steady-state idealization which demonstrates that effectiveness of heat transfer increases monotonically with (device length)/(device throughput). Next, it presents a two-dimensional steady-state idealization for plug flow and from it derives a novel formula for effectiveness of transfer; this formula is then shown to agree well with a finite-difference time-domain solution of the two-dimensional idealization under Hagen-Poiseuille flow. These results are consistent with a conclusion that effectiveness of heat exchange can approach unity, but may involve unwelcome trade-offs among device cost, size and throughput.

  18. Advanced Reactors-Intermediate Heat Exchanger (IHX) Coupling: Theoretical Modeling and Experimental Validation

    Utgikar, Vivek [Univ. of Idaho, Moscow, ID (United States); Sun, Xiaodong [The Ohio State Univ., Columbus, OH (United States); Christensen, Richard [The Ohio State Univ., Columbus, OH (United States); Sabharwall, Piyush [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2016-12-29

    The overall goal of the research project was to model the behavior of the advanced reactorintermediate heat exchange system and to develop advanced control techniques for off-normal conditions. The specific objectives defined for the project were: 1. To develop the steady-state thermal hydraulic design of the intermediate heat exchanger (IHX); 2. To develop mathematical models to describe the advanced nuclear reactor-IHX-chemical process/power generation coupling during normal and off-normal operations, and to simulate models using multiphysics software; 3. To develop control strategies using genetic algorithm or neural network techniques and couple these techniques with the multiphysics software; 4. To validate the models experimentally The project objectives were accomplished by defining and executing four different tasks corresponding to these specific objectives. The first task involved selection of IHX candidates and developing steady state designs for those. The second task involved modeling of the transient and offnormal operation of the reactor-IHX system. The subsequent task dealt with the development of control strategies and involved algorithm development and simulation. The last task involved experimental validation of the thermal hydraulic performances of the two prototype heat exchangers designed and fabricated for the project at steady state and transient conditions to simulate the coupling of the reactor- IHX-process plant system. The experimental work utilized the two test facilities at The Ohio State University (OSU) including one existing High-Temperature Helium Test Facility (HTHF) and the newly developed high-temperature molten salt facility.

  19. SILICON CARBIDE CERAMICS FOR COMPACT HEAT EXCHANGERS

    DR. DENNIS NAGLE; DR. DAJIE ZHANG

    2009-03-26

    Silicon carbide (SiC) materials are prime candidates for high temperature heat exchangers for next generation nuclear reactors due to their refractory nature and high thermal conductivity at elevated temperatures. This research has focused on demonstrating the potential of liquid silicon infiltration (LSI) for making SiC to achieve this goal. The major advantage of this method over other ceramic processing techniques is the enhanced capability of making high dense, high purity SiC materials in complex net shapes. For successful formation of net shape SiC using LSI techniques, the carbon preform reactivity and pore structure must be controlled to allow the complete infiltration of the porous carbon structure which allows complete conversion of the carbon to SiC. We have established a procedure for achieving desirable carbon properties by using carbon precursors consisting of two readily available high purity organic materials, crystalline cellulose and phenolic resin. Phenolic resin yields a glassy carbon with low chemical reactivity and porosity while the cellulose carbon is highly reactive and porous. By adjusting the ratio of these two materials in the precursor mixtures, the properties of the carbons produced can be controlled. We have identified the most favorable carbon precursor composition to be a cellulose resin mass ratio of 6:4 for LSI formation of SiC. The optimum reaction conditions are a temperature of 1800 C, a pressure of 0.5 Torr of argon, and a time of 120 minutes. The fully dense net shape SiC material produced has a density of 2.96 g cm{sup -3} (about 92% of pure SiC) and a SiC volume fraction of over 0.82. Kinetics of the LSI SiC formation process was studied by optical microscopy and quantitative digital image analysis. This study identified six reaction stages and provided important understanding of the process. Although the thermal conductivity of pure SiC at elevated temperatures is very high, thermal conductivities of most commercial Si

  20. SILICON CARBIDE CERAMICS FOR COMPACT HEAT EXCHANGERS

    Nagle, Dennis; Zhang, Dajie

    2009-01-01

    Silicon carbide (SiC) materials are prime candidates for high temperature heat exchangers for next generation nuclear reactors due to their refractory nature and high thermal conductivity at elevated temperatures. This research has focused on demonstrating the potential of liquid silicon infiltration (LSI) for making SiC to achieve this goal. The major advantage of this method over other ceramic processing techniques is the enhanced capability of making high dense, high purity SiC materials in complex net shapes. For successful formation of net shape SiC using LSI techniques, the carbon preform reactivity and pore structure must be controlled to allow the complete infiltration of the porous carbon structure which allows complete conversion of the carbon to SiC. We have established a procedure for achieving desirable carbon properties by using carbon precursors consisting of two readily available high purity organic materials, crystalline cellulose and phenolic resin. Phenolic resin yields a glassy carbon with low chemical reactivity and porosity while the cellulose carbon is highly reactive and porous. By adjusting the ratio of these two materials in the precursor mixtures, the properties of the carbons produced can be controlled. We have identified the most favorable carbon precursor composition to be a cellulose resin mass ratio of 6:4 for LSI formation of SiC. The optimum reaction conditions are a temperature of 1800 C, a pressure of 0.5 Torr of argon, and a time of 120 minutes. The fully dense net shape SiC material produced has a density of 2.96 g cm -3 (about 92% of pure SiC) and a SiC volume fraction of over 0.82. Kinetics of the LSI SiC formation process was studied by optical microscopy and quantitative digital image analysis. This study identified six reaction stages and provided important understanding of the process. Although the thermal conductivity of pure SiC at elevated temperatures is very high, thermal conductivities of most commercial Si

  1. Optimization of the Single Staggered Wire and Tube Heat Exchanger

    Arsana I Made

    2016-01-01

    Full Text Available Wire and tube heat exchanger consists of a coiled tube, and wire is welded on the two sides of it in normal direction of the tube. Generally,wire and tube heat exchanger uses inline wire arrangement between the two sides, whereas in this study, it used staggered wire arrangement that reduces the restriction of convection heat transfer. This study performed the optimization of single staggered wire and tube heat exchanger to increase the capacity and reduce the mass of the heat exchanger. Optimization was conducted with the Hooke-Jeeves method, which aims to optimize the geometry of the heat exchanger, especially on the diameter (dw and the distance between wires (pw. The model developed to present heat transfer correlations on single staggered wire and tube heat exchanger was valid. The maximum optimization factor obtained when the diameter wire was 0.9 mm and the distance between wires (pw was 11 mm with the fref value = 1.5837. It means that the optimized design only using mass of 59,10 % and could transfer heat about 98,5 % from the basis design.

  2. Heat Recovery Ventilation for Housing: Air-to-Air Heat Exchangers.

    Corbett, Robert J.; Miller, Barbara

    The air-to-air heat exchanger (a fan powered ventilation device that recovers heat from stale outgoing air) is explained in this six-part publication. Topic areas addressed are: (1) the nature of air-to-air heat exchangers and how they work; (2) choosing and sizing the system; (3) installation, control, and maintenance of the system; (4) heat…

  3. The introduction of the safety of molten salt reactor

    Zuo Jiaxu; Zhang Chunming

    2011-01-01

    This paper introduces the generation TV Nuclear Energy Systems and molten salt reactor which is the only fluid fuel reactor in the Gen-TV. Safety features and attributes of MSR are described. The supply of fuel and the minimum of waste are described. The clean molten salt in the secondary heat transport system transfers the heat from the primary heat exchanger to a high-temperature Brayton cycle that converts the heat to electricity. With the Brayton cycle, the thermal efficiency of the system will be improved. Base on the MSR, the thorium-uranium fuel cycle is also introduced. (authors)

  4. Performance of tubes-and plate fins heat exchangers

    Rosman, E.C.

    1979-11-01

    By means of a two-dimensional analysis performance, and using local heat transfer coefficients, the plate fin temperature distribution, the air bulk temperature along the stream path and the fin efficiency can be obtained, for several Reynolds numbers and fin materials. Herein are also presented the average heat transfer coefficients for isothermal plate fins, referring to heat exchangers with central-tube and rear-tube row and to two-row tubes heat exchangers configurations. It is possible to obtain the real tax or the real area of heat transfer, using the average hea transfer coefficients for isothermal plate fins and the fin efficiency. (Author) [pt

  5. An intermediate heat exchanging-depressurizing loop for nuclear hydrogen production

    Kim, Young Soo [Department of Nuclear and Quantum Engineering, Korea Advanced Institute of Science and Technology, 373-1, Guseong-dong, Yuseong-gu, Daejeon 305-701 (Korea, Republic of); No, Hee Cheon, E-mail: hcno@kaist.ac.k [Department of Nuclear and Quantum Engineering, Korea Advanced Institute of Science and Technology, 373-1, Guseong-dong, Yuseong-gu, Daejeon 305-701 (Korea, Republic of); Yoon, Ho Joon; Lee, Jeong Ik [Department of Nuclear and Quantum Engineering, Korea Advanced Institute of Science and Technology, 373-1, Guseong-dong, Yuseong-gu, Daejeon 305-701 (Korea, Republic of)

    2010-10-15

    Sulfur-iodine (SI) cycle should overcome many engineering challenges to commercialize and prove its feasibilities to compete other thermo-chemical cycles. Some critical issues such as structural material, harsh operating condition and high capital costs were considered obstacles to be actualized. Operating SI cycle at low-pressure is one of the solutions to actualize the cycle. The flash operation with over-azeotropic HI at low pressure does not require temperature and pressure as high as those in the existing methods as well as heating for separation. The operation in low pressure reduces corrosion problems and enables us to use flexible selection of structural material. We devised an intermediate heat exchanging-depressurizing loop to eliminate high operating pressure in the hydrogen side as well as a large pressure difference between the reactor side and the hydrogen side. Molten salts are adequate candidates as working fluids under the high-temperature condition with homogeneous phase during pressure changing process. Using molten salts, 2.20-4.65 MW of pumping work is required to change the pressure from 1 bar to 7 MPa. We selected BeF{sub 2}-containing salts as the possible candidates based on preliminary economic and thermal hydraulic consideration.

  6. Integrated system of nuclear reactor and heat exchanger

    McDonald, B.N.; Schluderberg, D.C.

    1977-01-01

    The invention concerns PWRs in which the heat exchanger is associated with a pressure vessel containing the core and from which it can be selectively detached. This structural configuration applies to electric power generating uses based on land or on board ships. An existing reactor of this kind is fitted with a heat exchanger in which the tubes are 'U' shaped. This particular design of heat exchangers requires that the ends of the curved tubes be solidly maintained in a tube plate of great thickness, hence difficult to handle and to fabricate and requiring unconventional fine control systems for the control rods and awkward coolant pump arrangements. These complications limit the thermal power of the system to level below 100 megawatts. On the contrary, the object of this invention is to provide a one-piece PWR reactor capable of reaching power levels of 1500 thermal megawatts at least. For this, a pressure vessel is provided in the cylindrical assembly with not only a transversal separation on a plane located between the reactor and the heat exchanger but also a cover selectively detachable which supports the fine control gear of the control rods. Removing the cover exposes a part of the heat exchanger for easy inspection and maintenance. Further, the heat exchanger can be removed totally from the pressure vessel containing the core by detaching the cylindrical part, which composes the heat exchanger section, from the part that holds the reactor core on a level with the transversal separation [fr

  7. Physical explosion analysis in heat exchanger network design

    Pasha, M.; Zaini, D.; Shariff, A. M.

    2016-06-01

    The failure of shell and tube heat exchangers is being extensively experienced by the chemical process industries. This failure can create a loss of production for long time duration. Moreover, loss of containment through heat exchanger could potentially lead to a credible event such as fire, explosion and toxic release. There is a need to analyse the possible worst case effect originated from the loss of containment of the heat exchanger at the early design stage. Physical explosion analysis during the heat exchanger network design is presented in this work. Baker and Prugh explosion models are deployed for assessing the explosion effect. Microsoft Excel integrated with process design simulator through object linking and embedded (OLE) automation for this analysis. Aspen HYSYS V (8.0) used as a simulation platform in this work. A typical heat exchanger network of steam reforming and shift conversion process was presented as a case study. It is investigated from this analysis that overpressure generated from the physical explosion of each heat exchanger can be estimated in a more precise manner by using Prugh model. The present work could potentially assist the design engineer to identify the critical heat exchanger in the network at the preliminary design stage.

  8. Thermal behavior of a heat exchanger module for seasonal heat storage

    Fan, Jianhua; Furbo, Simon; Andersen, Elsa

    2012-01-01

    Experimental and theoretic investigations are carried out to study the heat transfer capacity rate of a heat exchanger module for seasonal heat storage with sodium acetate trihydrate (SAT) supercooling in a stable way. A sandwich heat storage test module has been built with the phase change...... material (PCM) storage box in between two plate heat exchangers. Charge of the PCM storage is investigated experimentally with solid phase SAT as initial condition. Discharge of the PCM storage with the presence of crystallization is studied experimentally. Fluid flow and heat transfer in the PCM module......, recommendations on how best to transfer heat to and from the seasonal heat storage module are given....

  9. The influence of heat exchanger design on the synthesis of heat exchanger networks

    Liporace F.S.

    2000-01-01

    Full Text Available Heat exchanger network (HEN synthesis has been traditionally performed without accounting for a more detailed unit design, which is important since the final HEN may require unfeasible units. Recently, publications on this matter have appeared, as well as softwares that simultaneously perform synthesis and units design. However, these publications do not clearly show the influence of the new added features on the final HEN. Hence, this work aims at showing that units' design can strongly affect the final HEN. Improvements on heat transfer area and total annual cost estimations, which influence the HEN structural evolution, are the main responsible for that. It is also shown the influence of some design bounds settings, which can indicate an unfeasible unit design and, therefore, the need for a new match search or the maintenance of a loop. An example reported in the literature is used to illustrate the discussion.

  10. Hydraulic Validation of the LHC Cold Mass Heat Exchanger Tube

    Provenaz, P

    1998-01-01

    The knowledge of the helium mass flow vs. the fraction of the tube wetted by the liquid helium II in the heat exchanger is a crucial input parameter for the heat exchange since the heat flux is direct ly proportional to the wetted surface. In the range of liquid and gas velocities inside the heat exchanger, the liquid flow behaves like in an open channel. Looking at the flow equations for such a s ituation, the velocity depends on the fluid properties only by the friction factor which is a function of the Reynolds number. Thus it was decided to build an experiment with water in order to check t he open channel equations in the heat exchanger geometry. This paper shows the results for water and gives the extrapolation for helium.

  11. Sustainability assessment of heat exchanger units for spray dryers

    Caglayan, Hasan; Caliskan, Hakan

    2017-01-01

    In this study, the sustainability assessment is performed to the system known as heat exchanger unit with spray dryer. The five-different dead state temperatures (0-5-10-15-20 °C) are considered. It is found that the heat exchanger has the highest energy efficiency (63.32%), while the overall system has the lowest one (5.56%). So, the combination of the spray dryer with the heat exchanger is more effective. On the other hand, the overall exergy efficiency of the system is lower than the heat exchanger and spray dryer for all of the dead state (environmental) temperatures. The exergy efficiency of the heat exchanger is inversely proportional to the dead state temperature, and the maximum rate is found as 49.65% at 0 °C. Furthermore, the exergy efficiencies of the spray dryer and overall system are directly proportional to the dead state temperatures, and the corresponding maximum rates are found to be 26.41% and 24.32% at 20 °C, respectively. Also, the exergy destruction is directly proportional to the dead state temperatures. The minimum and maximum exergy destruction rates are found at the dead state temperatures of 0 °C and 20 °C, respectively. Furthermore, the most sustainable system is found as the heat exchanger unit. - Highlights: • Thermodynamic analyses of industrial heat exchangers and spray dryers. • Sustainability of heat exchangers for spray dryers. • Dead state temperature effects on exergy efficiencies of heat exchangers and spray dryers.

  12. Experimental study on heat pipe assisted heat exchanger used for industrial waste heat recovery

    Ma, Hongting; Yin, Lihui; Shen, Xiaopeng; Lu, Wenqian; Sun, Yuexia; Zhang, Yufeng; Deng, Na

    2016-01-01

    Highlights: • A heat pipe heat exchanger (HPHE) was used to recycle the waste heat in a slag cooling process of steel industry. • An specially designed on-line cleaning device was construed and used to enhance the heat transfer of HPHE. • The performance characteristics of a HPHE has been assessed by integrating the first and second law of thermodynamics. • The optimum operation conditions was determined by integrating the first and the second law of thermodynamics. - Abstract: Steel industry plays an important role economically in China. A great amount of hot waste liquids and gases are discharged into environment during many steelmaking processes. These waste liquids and gases have crucial energy saving potential, especially for steel slag cooling process. It could be possible to provide energy saving by employing a waste heat recovery system (WHRS). The optimum operation condition was assessed by integrating the first and the second law of thermodynamics for a water–water heat pipe heat exchanger (HPHE) for a slag cooling process in steel industry. The performance characteristics of a HPHE has been investigated experimentally by analyzing heat transfer rate, heat transfer coefficient, effectiveness, exergy efficiency and number of heat transfer units (NTU). A specially designed on-line cleaning device was used to clean the heat exchange tubes and enhance heat transfer. The results indicated that the exergy efficiency increased with the increment of waste water mass flow rate at constant fresh water mass flow rate, while the effectiveness decreased at the same operation condition. As the waste water mass flow rate varied from 0.83 m"3/h to 1.87 m"3/h, the effectiveness and exergy efficiency varied from 0.19 to 0.09 and from 34% to 41%, respectively. In the present work, the optimal flow rates of waste water and fresh water were 1.20 m"3/h and 3.00 m"3/h, respectively. The on-line cleaning device had an obvious effect on the heat transfer, by performing

  13. Heat Exchangers for Utilization of the Heat of High-Temperature Geothermal Brines

    Alkhasov, A. B.; Alkhasova, D. A.

    2018-03-01

    The basic component of two-circuit geothermal systems is the heat exchanger. When used in geothermal power systems, conventional shell-and-tube and plate heat exchangers cause problems related to the cleaning of the latter from salt-deposition and corrosion products. Their lifetime does not exceed, as a rule, 1 year. To utilize the heat of high-temperature geothermal brines, a heat exchanger of the "tube-in-tube" type is proposed. A heat exchanger of this design has been operated for several years in Ternair geothermal steam field; in this heat exchanger, the thermal potential of the saline thermal water is transferred to the fresh water of the secondary circuit of the heating system for apartment houses. The reduction in the weight and size characteristics of the heat exchangers is a topical problem that can be solved with the help of heat transfer enhancers. To enhance the heat transfer process in the heat exchanger, longitudinal ribbing of the heat exchange surface is proposed. The increase in the heat exchange surface from the heat carrier side by ribbing results in an increase in the amount of the heat transferred from the heating agent. The heat exchanger is easy to manufacture and is assembled out of components comprised of two concentrically positioned tubes of a definite length, 3-6 m, serially connected with each other. The method for calculation of the impact of the number and the size of the longitudinal ribs on the heat transfer in the well heat exchanger is presented and a criterion for the selection of the optimal number and design parameters of the ribs is formulated. To prevent the corrosion and salt deposition in the heat exchanger, the use of an effective OEDFK (oxyethylidenediphosphonic acid) agent is proposed. This agent has a long-lasting corrosion-inhibiting and antiscaling effect, which is explained by the formation of a strongly adhesive chelate layer difficult to wash off the surface. The passivating OEDFK layer is restored by periodical

  14. Heat exchanger with dirt separator for the use of the heat energy of waste water

    1975-11-13

    Well-known heat exchanger systems consist of separate heat exchangers and dirt separators. In the case here in question both devices form a unit. A finned tube heat exchanger is positioned in the center of the dirt separator and is given extra protection through deflection sheets. A safety overflow is supplied so that no residue can appear in the waste water line when decanting.

  15. Damping of multispan heat exchanger tubes. Pt. 1: in gases

    Pettigrew, M.J.; Goyder, H.G.D.; Qiao, Z.L.; Axisa, F.

    1986-07-01

    Flow-induced vibration analyses of heat exchanger tubes require the knowledge of damping. This paper treats the question of damping on multispan heat exchanger tubes in air and gases. The different energy dissipation mechanisms that contribute to tube damping are discussed. The available experimental data are reviewed and analysed. We find that the main damping mechanism in gases is friction between tube and tube-supports. Damping is strongly related to tube-support thickness. Damping values are recommended for design purposes. This study is interesting in the nuclear industry for it often uses heat exchangers

  16. Heat transfer enhancement in cross-flow heat exchanger using vortex generator

    Yoo, S. Y.; Kwon, H. K.; Kim, B. C.; Park, D. S.; Lee, S. S.

    2003-01-01

    Fouling is very serious problem in heat exchanger because it rapidly deteriorates the performance of heat exchanger. Cross-flow heat exchanger with vortex generators is developed, which enhance heat transfer and reduce fouling. In the present heat exchanger, shell and baffle are removed from the conventional shell-and-tube heat exchanger. The naphthalene sublimation technique is employed to measure the local heat transfer coefficients. The experiments are performed for single circular tube, staggered array tube bank and in-line array tube bank with and without vortex generators. Local and average Nusselt numbers of single tube and tube bank with vortex generator are investigated and compared to those of without vortex generator

  17. Investigation of Condensation Heat Transfer Correlation of Heat Exchanger Design in Secondary Passive Cooling System

    Ju, Yun Jae; Lee, Hee Joon [Kookmin Univ., Seoul (Korea, Republic of); Kang, Hanok; Lee, Taeho; Park, Cheontae [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2013-12-15

    Recently, condensation heat exchangers have been studied for applications to the passive cooling systems of nuclear plants. To design vertical-type condensation heat exchangers in secondary passive cooling systems, TSCON (Thermal Sizing of CONdenser), a thermal sizing program for a condensation heat exchanger, was developed at KAERI (Korea Atomic Energy Research Institute). In this study, the existing condensation heat transfer correlation of TSCON was evaluated using 1,157 collected experimental data points from the heat exchanger of a secondary passive cooling system for the case of pure steam condensation. The investigation showed that the Shah correlation, published in 2009, provided the most satisfactory results for the heat transfer coefficient with a mean absolute error of 34.8%. It is suggested that the Shah correlation is appropriate for designing a condensation heat exchanger in TSCON.

  18. Liquid metal heat transfer in heat exchangers under low flow rate conditions

    Mochizuki, Hiroyasu

    2015-01-01

    The present paper describes the liquid metal heat transfer in heat exchangers under low flow rate conditions. Measured data from some experiments indicate that heat transfer coefficients of liquid metals at very low Péclet number are much lower than what are predicted by the well-known empirical relations. The cause of this phenomenon was not fully understood for many years. In the present study, one countercurrent-type heat exchanger is analyzed using three, separated countercurrent heat exchanger models: one is a heat exchanger model in the tube bank region, while the upper and lower plena are modeled as two heat exchangers with a single heat transfer tube. In all three heat exchangers, the same empirical correlation is used in the heat transfer calculation on the tube and the shell sides. The Nusselt number, as a function of the Péclet number, calculated from measured temperature and flow rate data in a 50 MW experimental facility was correctly reproduced by the calculation result, when the calculated result is processed in the same way as the experiment. Finally, it is clarified that the deviation is a superficial phenomenon which is caused by the heat transfer in the plena of the heat exchanger. (author)

  19. Low Cost Polymer heat Exchangers for Condensing Boilers

    Butcher, Thomas [Brookhaven National Lab. (BNL), Upton, NY (United States); Trojanowski, Rebecca [Brookhaven National Lab. (BNL), Upton, NY (United States); Wei, George [Brookhaven National Lab. (BNL), Upton, NY (United States); Worek, Michael [Brookhaven National Lab. (BNL), Upton, NY (United States)

    2015-09-30

    Work in this project sought to develop a suitable design for a low cost, corrosion resistant heat exchanger as part of a high efficiency condensing boiler. Based upon the design parameters and cost analysis several geometries and material options were explored. The project also quantified and demonstrated the durability of the selected polymer/filler composite under expected operating conditions. The core material idea included a polymer matrix with fillers for thermal conductivity improvement. While the work focused on conventional heating oil, this concept could also be applicable to natural gas, low sulfur heating oil, and biodiesel- although these are considered to be less challenging environments. An extruded polymer composite heat exchanger was designed, built, and tested during this project, demonstrating technical feasibility of this corrosion-resistant material approach. In such flue gas-to-air heat exchangers, the controlling resistance to heat transfer is in the gas-side convective layer and not in the tube material. For this reason, the lower thermal conductivity polymer composite heat exchanger can achieve overall heat transfer performance comparable to a metal heat exchanger. However, with the polymer composite, the surface temperature on the gas side will be higher, leading to a lower water vapor condensation rate.

  20. EVALUASI KINERJA HEAT EXCHANGER DENGAN METODE FOULING F

    Bambang Setyoko

    2012-02-01

    Full Text Available The performance of heat exchangers usually deteriorates with time as a result of accumulation of depositson heat transfer surfaces. The layer of deposits represents additional resistance to heat transfer and causesthe rate of heat transfer in a heat exchanger to decrease. The net effect of these accumulations on heattransfer is represented by a fouling factor Rf , which is a measure of the thermal resistance introduced byfouling.In this case, the type of fouling is the precipitation of solid deposits in a fluid on the heat transfer surface.The mineral deposits forming on the inner and the outer surfaces of fine tubes in the heat exchanger. Thefouling factor is increases with time as the solid deposits build up on the heat exchanger surface. Foulingincreases with increasing temperature and decreasing velocity.In this research, we obtain the coefisien clean overal 5,93 BTU/h.ft2.oF, Dirt factor 0,004 BTU/h.ft2 0F,Pressure drope in tube 2,84 . 10-3 Psi and pressure drope in shell 4,93 . 10-4 Psi.This result are less thanthe standard of parameter. Its means this Heat exchanger still clean relativity and can operate continousslywithout cleaning.

  1. Thermal design heat sinks, thermoelectrics, heat pipes, compact heat exchangers, and solar cells

    Lee, H S

    2010-01-01

    The proposed is written as a senior undergraduate or the first-year graduate textbook,covering modern thermal devices such as heat sinks, thermoelectric generators and coolers, heat pipes, and heat exchangers as design components in larger systems. These devices are becoming increasingly important and fundamental in thermal design across such diverse areas as microelectronic cooling, green or thermal energy conversion, and thermal control and management in space, etc. However, there is no textbook available covering this range of topics. The proposed book may be used as a capstone design cours

  2. Multiphysics Numerical Modeling of a Fin and Tube Heat Exchanger

    Singh, Shobhana; Sørensen, Kim; Condra, Thomas Joseph

    2015-01-01

    In the present research work, a modeling effort to predict the performance of a liquid-gas type fin and tube heat exchanger design is made. Three dimensional (3D) steady state numerical model is developed using commercial software COMSOL Multiphysics based on finite element method (FEM......). For the purposes here, only gas flowing over the fin side is simulated assuming constant inner tube wall temperature. The study couples conjugate heat transfer mechanism with turbulent flow in order to describe the temperature and velocity profile. In addition, performance characteristics of the heat exchanger...... design in terms of heat transfer and pressure loss are determined by parameters such as overall heat transfer coefficient, Colburn j-factor, flow resistance factor, and efficiency index. The model provides useful insights necessary for optimization of heat exchanger design....

  3. A lumped parameter, low dimension model of heat exchanger

    Kanoh, Hideaki; Furushoo, Junji; Masubuchi, Masami

    1980-01-01

    This paper reports on the results of investigation of the distributed parameter model, the difference model, and the model of the method of weighted residuals for heat exchangers. By the method of weighted residuals (MWR), the opposite flow heat exchanger system is approximated by low dimension, lumped parameter model. By assuming constant specific heat, constant density, the same form of tube cross-section, the same form of the surface of heat exchange, uniform flow velocity, the linear relation of heat transfer to flow velocity, liquid heat carrier, and the thermal insulation of liquid from outside, fundamental equations are obtained. The experimental apparatus was made of acrylic resin. The response of the temperature at the exit of first liquid to the variation of the flow rate of second liquid was measured and compared with the models. The MWR model shows good approximation for the low frequency region, and as the number of division increases, good approximation spreads to higher frequency region. (Kato, T.)

  4. Numerical modelling of coupled phenomena within molten glass heated by induction and mechanically stirred

    Jacoutot, L.

    2006-11-01

    This study reports on a new vitrification process developed by the French Atomic Energy Commission (CEA, Marcoule). This process is used for the treatment of high activity nuclear waste. It is characterized by the cooling of all the metal walls and by currents directly induced inside the molten glass. In addition, a mechanical stirring device is used to homogenize the molten glass. The goal of this study is to develop numerical tools to understand phenomena which take place within the bath and which involve thermal, hydrodynamic and electromagnetic aspects. The numerical studies are validated using experimental results obtained from pilot vitrification facilities. (author)

  5. Feedwater heater performance evaluation using the heat exchanger workstation

    Ranganathan, K.M.; Singh, G.P.; Tsou, J.L.

    1995-01-01

    A Heat Exchanger Workstation (HEW) has been developed to monitor the condition of heat exchanging equipment power plants. HEW enables engineers to analyze thermal performance and failure events for power plant feedwater heaters. The software provides tools for heat balance calculation and performance analysis. It also contains an expert system that enables performance enhancement. The Operation and Maintenance (O ampersand M) reference module on CD-ROM for HEW will be available by the end of 1995. Future developments of HEW would result in Condenser Expert System (CONES) and Balance of Plant Expert System (BOPES). HEW consists of five tightly integrated applications: A Database system for heat exchanger data storage, a Diagrammer system for creating plant heat exchanger schematics and data display, a Performance Analyst system for analyzing and predicting heat exchanger performance, a Performance Advisor expert system for expertise on improving heat exchanger performance and a Water Calculator system for computing properties of steam and water. In this paper an analysis of a feedwater heater which has been off-line is used to demonstrate how HEW can analyze the performance of the feedwater heater train and provide an economic justification for either replacing or repairing the feedwater heater

  6. Application of transient analysis methodology to heat exchanger performance monitoring

    Rampall, I.; Soler, A.I.; Singh, K.P.; Scott, B.H.

    1994-01-01

    A transient testing technique is developed to evaluate the thermal performance of industrial scale heat exchangers. A Galerkin-based numerical method with a choice of spectral basis elements to account for spatial temperature variations in heat exchangers is developed to solve the transient heat exchanger model equations. Testing a heat exchanger in the transient state may be the only viable alternative where conventional steady state testing procedures are impossible or infeasible. For example, this methodology is particularly suited to the determination of fouling levels in component cooling water system heat exchangers in nuclear power plants. The heat load on these so-called component coolers under steady state conditions is too small to permit meaningful testing. An adequate heat load develops immediately after a reactor shutdown when the exchanger inlet temperatures are highly time-dependent. The application of the analysis methodology is illustrated herein with reference to an in-situ transient testing carried out at a nuclear power plant. The method, however, is applicable to any transient testing application

  7. Heat pipe heat exchanger and its potential to energy recovery in the tropics

    Yau Yat H.

    2015-01-01

    Full Text Available The heat recovery by the heat pipe heat exchangers was studied in the tropics. Heat pipe heat exchangers with two, four, six, and eight numbers of rows were examined for this purpose. The coil face velocity was set at 2 m/s and the temperature of return air was kept at 24°C in this study. The performance of the heat pipe heat exchangers was recorded during the one week of operation (168 hours to examine the performance data. Then, the collected data from the one week of operation were used to estimate the amount of energy recovered by the heat pipe heat exchangers annually. The effect of the inside design temperature and the coil face velocity on the energy recovery for a typical heat pipe heat exchanger was also investigated. In addition, heat pipe heat exchangers were simulated based on the effectiveness-NTU method, and their theoretical values for the thermal performance were compared with the experimental results.

  8. Computer aided heat transfer analysis in a laboratory scaled heat exchanger unit

    Gunes, M.

    1998-01-01

    In this study. an explanation of a laboratory scaled heat exchanger unit and a software which is developed to analyze heat transfer. especially to use it in heat transfer courses, are represented. Analyses carried out in the software through sample values measured in the heat exchanger are: (l) Determination of heat transfer rate, logarithmic mean temperature difference and overall heat transfer coefficient; (2)Determination of convection heat transfer coefficient inside and outside the tube and the effect of fluid velocity on these; (3)Investigation of the relationship between Nusselt Number. Reynolds Number and Prandtl Number by using multiple non-linear regression analysis. Results are displayed on the screen graphically

  9. Tritium loss in molten flibe systems

    Longhurst, G.R.; Anderl, R.A. [Idaho National Eng. and Environ. Lab., Idaho Falls, ID (United States); Scott Willms, R. [Los Alamos National Lab., NM (United States)

    2000-04-01

    An emerging issue relative to beryllium technology in fusion involves tritium interactions with molten beryllium-bearing salts. Innovative designs for fusion reactors, both magnetic and inertially confined, feature the molten salt mixture 2LiF.BeF{sub 2}, commonly called Flibe, as a tritium breeder and coolant. Tritium is bred in the Flibe as neutrons from the plasma are absorbed by Li atoms, which then transmute to tritium and helium. Transmutation of tritium from Be also occurs. Among the issues to be resolved for such coolant systems is the potential loss of tritium from the Flibe coolant to the walls of the system, particularly through heat exchanger tubes, and from there into secondary coolants or working fluids and the environment. Effectively removing tritium from Flibe in clean-up units is also important. In quiescent or low Reynolds number flow, tritium movement through Flibe is governed by diffusion. For Flibe in turbulent flow, as in heat exchanger tubes, transport is by turbulent mixing, and the same flow conditions and structural design features that maximize heat transfer to the heat exchanger walls will enhance the transport of tritium to those same surfaces. Analyses have been performed to estimate the fractional loss of tritium through heat exchanger tubes and release rates from Flibe droplets in vacuum disengagers in molten Flibe systems. The calculations suggest unacceptably large losses of tritium through heat exchanger tubes. The gravity of the implications of these estimates calls for experimental verification to determine if tritium losses through molten Flibe heat exchangers or other Flibe systems can really be so high and whether vacuum disengagers will really work. There is also a need for better information on evolution of tritium from Flibe droplets in a vacuum. Several experiments are presently being planned to address these issues and are discussed. These include experiments to induce tritium in Flibe using spontaneous fission neutrons

  10. Tritium loss in molten flibe systems

    Longhurst, G.R.; Anderl, R.A.; Scott Willms, R.

    2000-01-01

    An emerging issue relative to beryllium technology in fusion involves tritium interactions with molten beryllium-bearing salts. Innovative designs for fusion reactors, both magnetic and inertially confined, feature the molten salt mixture 2LiF.BeF 2 , commonly called Flibe, as a tritium breeder and coolant. Tritium is bred in the Flibe as neutrons from the plasma are absorbed by Li atoms, which then transmute to tritium and helium. Transmutation of tritium from Be also occurs. Among the issues to be resolved for such coolant systems is the potential loss of tritium from the Flibe coolant to the walls of the system, particularly through heat exchanger tubes, and from there into secondary coolants or working fluids and the environment. Effectively removing tritium from Flibe in clean-up units is also important. In quiescent or low Reynolds number flow, tritium movement through Flibe is governed by diffusion. For Flibe in turbulent flow, as in heat exchanger tubes, transport is by turbulent mixing, and the same flow conditions and structural design features that maximize heat transfer to the heat exchanger walls will enhance the transport of tritium to those same surfaces. Analyses have been performed to estimate the fractional loss of tritium through heat exchanger tubes and release rates from Flibe droplets in vacuum disengagers in molten Flibe systems. The calculations suggest unacceptably large losses of tritium through heat exchanger tubes. The gravity of the implications of these estimates calls for experimental verification to determine if tritium losses through molten Flibe heat exchangers or other Flibe systems can really be so high and whether vacuum disengagers will really work. There is also a need for better information on evolution of tritium from Flibe droplets in a vacuum. Several experiments are presently being planned to address these issues and are discussed. These include experiments to induce tritium in Flibe using spontaneous fission neutrons

  11. Analysis of the Technological Parameters of the Heat Exchanger in the Heating Pipe

    Knyazev Vladimir

    2017-01-01

    Full Text Available The main purpose of this article is to analyze the selecting of technological parameters for the heat exchanger to improve the heat transfer and reduce the noise during operation in the heating pipe, which is used in the different systems of the planes and helicopters. In result of this study, the best technical parameters are found, considering different variations of deformation cutting heat exchanger pipes.

  12. On-line fouling monitor for heat exchangers

    Tsou, J.L.

    1995-01-01

    Biological and/or chemical fouling in utility service water system heat exchangers adversely affects operation and maintenance costs, and reduced heat transfer capability can force a power deaerating or even a plant shut down. In addition, service water heat exchanger performance is a safety issue for nuclear power plants, and the issue was highlighted by NRC in Generic Letter 89-13. Heat transfer losses due to fouling are difficult to measure and, usually, quantitative assessment of the impact of fouling is impossible. Plant operators typically measure inlet and outlet water temperatures and flow rates and then perform complex calculations for heat exchanger fouling resistance or ''cleanliness''. These direct estimates are often imprecise due to inadequate instrumentation. Electric Power Research Institute developed and patented an on-line condenser fouling monitor. This monitor may be installed in any location within the condenser; does not interfere with routine plant operations, including on-line mechanical and chemical treatment methods; and provides continuous, real-time readings of the heat transfer efficiency of the instrumented tube. This instrument can be modified to perform on-line monitoring of service water heat exchangers. This paper discusses the design, construction of the new monitor, and algorithm used to calculate service water heat exchanger fouling

  13. Thermo-hydraulic design of earth-air heat exchangers

    Paepe, M. de [Ghent University (Belgium). Department of Flow, Heat and Combustion Mechanics; Janssens, A. [Ghent University (Belgium). Department of Architecture and Urbanism

    2003-05-01

    Earth-air heat exchangers, also called ground tube heat exchangers, are an interesting technique to reduce energy consumption in a building. They can cool or heat the ventilation air, using cold or heat accumulated in the soil. Several papers have been published in which a design method is described. Most of them are based on a discretisation of the one-dimensional heat transfer problem in the tube. Three-dimensional complex models, solving conduction and moisture transport in the soil are also found. These methods are of high complexity and often not ready for use by designers. In this paper, a one-dimensional analytical method is used to analyse the influence of the design parameters of the heat exchanger on the thermo-hydraulic performance. A relation is derived for the specific pressure drop, linking thermal effectiveness with pressure drop of the air inside the tube. The relation is used to formulate a design method which can be used to determine the characteristic dimensions of the earth-air heat exchanger in such a way that optimal thermal effectiveness is reached with acceptable pressure loss. The choice of the characteristic dimensions, becomes thus independent of the soil and climatological conditions. This allows designers to choose the earth-air heat exchanger configuration with the best performance. (author)

  14. Thermo-hydraulic design of earth-air heat exchangers

    De Paepe, M. [Department of Flow, Heat and Combustion Mechanics, Ghent University, Ghent (Belgium); Janssens, A. [Department of Architecture and Urbanism, Ghent University, Ghent (Belgium)

    2003-07-01

    Earth-air heat exchangers, also called ground tube heat exchangers, are an interesting technique to reduce energy consumption in a building. They can cool or heat the ventilation air, using cold or heat accumulated in the soil. Several papers have been published in which a design method is described. Most of them are based on a discretisation of the one-dimensional heat transfer problem in the tube. Three-dimensional complex models, solving conduction and moisture transport in the soil are also found. These methods are of high complexity and often not ready for use by designers. In this paper, a one-dimensional analytical method is used to analyse the influence of the design parameters of the heat exchanger on the thermo-hydraulic performance. A relation is derived for the specific pressure drop, linking thermal effectiveness with pressure drop of the air inside the tube. The relation is used to formulate a design method which can be used to determine the characteristic dimensions of the earth-air heat exchanger in such a way that optimal thermal effectiveness is reached with acceptable pressure loss. The choice of the characteristic dimensions, becomes thus independent of the soil and climatological conditions. This allows designers to choose the earth-air heat exchanger configuration with the best performance. (author)

  15. High Effectiveness Heat Exchanger for Cryogenic Refrigerators, Phase I

    National Aeronautics and Space Administration — We propose an innovative high performance cryogenic heat exchanger manufactured of titanium by photo-etching and diffusion bonding. This is a parallel plate design...

  16. The radioactive inventory of a Berkeley heat exchanger

    Hancock, R.

    1988-10-01

    The Central Electricity Generating Board has announced a date for the final shutdown of the first of the Magnox power stations at Berkeley (March 1989), and is in the process of preparing Pre-Decommissioning Safety Reports (PDSR) for the decommissioning of Berkeley and Bradwell. This report supports these PDSR studies and reports work carried out within the Research Division at Berkeley Nuclear Laboratories on the radioactive inventories of the heat exchangers at Berkeley Power Station. At Berkeley, the heat exchangers will be included in stage two decommissioning to which they will contribute the largest mass of contaminated material. The purpose of this report is to bring together all of the available data on the contamination in the heat exchangers at Berkeley Power Station, and to recommend a database from which the options for disposal of the heat exchangers may be formulated. (author)

  17. Safety technology for air-cooled heat exchangers

    Kawai, Masafumi; Miyamoto, Hitoshi

    2011-01-01

    The air-cooled heat exchanger is a device that enables a large amount of heat exchange (cooling) by utilizing the atmosphere as a stable and infinite heat sink. It is widely used in general industrial plants, and nowadays it is also utilized in nuclear facilities. This type of exchanger is advantageous in that it can be constructed in any location without having to be near the sea or rivers. It can be operated safely if a natural disaster, such as a tsunami or flood, occurs, thus contributing to the safety of the mother facility. IHI's air-cooled heat exchangers are designed to ensure safe operation and withstand a large earthquake or severe atmospheric conditions. This report describes the technologies used to establish these safety features and their performance. (author)

  18. Structure design of primary heat-exchanger for the MHWRR

    Li Yanshui; Cao Zhibin

    1999-01-01

    Primary heat-exchanger is one of the key equipment in the Multi-application Heavy Water Research Reactor (MHWRR). Its structure design ought to meet as much possible as the demands for safety, feasibility and economy. To reduce the liquid resistance, the locating structure between inner tube and outer tube is distributed spirally. The edge of outer tube is processed in the shape of hexahedron and then splice-welded into honeycomb structure thereby the heat-exchanger has the smallest outer diameter compared with that with the same heat-exchanging area according to 'Normal Design', 'Anabasis Design' is applied to the design for parts with Safety Class I, to ensure safety of the heat-exchanger

  19. Eddy current inspection on heat exchanger tubes - problems and limitations

    Ilham Mukriz; Zainal Abidin Mohamed; Hairul Hasmoni Khairul Anuar; Mohd Salleh; Mahmood Dollah

    2005-01-01

    This paper focus on problems associated to eddy current inspection of heat exchanger tubes. A brief review on heat exchanger design and operation is presented. Eddy current technique in identifying inhomogeneity in tested tubes is discussed, highlighting its limitation in distinguishing between real pit type defects and other mundane anomalies. The limitation of the eddy current probe and equipment pertinent to the inspection are identified and areas of improvement are discussed. (Author)

  20. Shell-and-tube heat exchanger selection aid

    Lupton, L.R.; Basso, R.A.J.

    1989-11-01

    A prototype has been developed to investigate the feasibility of using expert systems to aid junior process system designers with the selection of components for shell-and-tube heat exchangers. The selection criteria for heat exchanger design were based on process, environmental and administrative constraints. The system was developed using EXSYS and consists of approximately 140 rules. This paper describes the development process and the lessons learned

  1. Experimental and Numerical Comparison of Two Borehole Heat Exchangers

    Alberdi Pagola, Maria; Poulsen, Søren Erbs

    2014-01-01

    This report outlines key results from a comparative study of two different pipe borehole heat exchanger (BHE) configurations. The work was carried out by VIA University College and in collaboration with GM Plast A/S.......This report outlines key results from a comparative study of two different pipe borehole heat exchanger (BHE) configurations. The work was carried out by VIA University College and in collaboration with GM Plast A/S....

  2. Ringshaped grid for supporting of pipes of a heat exchanger

    1976-01-01

    This heat exchanger furnishes a ring-shaped grid in which pipes can be ordered in a circular formation, as opposed to the conventional triangular ordering. In this structure the pipes are arranged in concentric circles. This means that each new row of pipes has an equal number of more pipes than the row directly inside, meaning that all the pipes in each row are equidistant from the center and form an equal surface for better heat exchange

  3. Optimal design of tests for heat exchanger fouling identification

    Palmer, Kyle A.; Hale, William T.; Such, Kyle D.; Shea, Brian R.; Bollas, George M.

    2016-01-01

    Highlights: • Built-in test design that optimizes the information extractable from the said test. • Method minimizes the covariance of a fault with system uncertainty. • Method applied for the identification and quantification of heat exchanger fouling. • Heat exchanger fouling is identifiable despite the uncertainty in inputs and states. - Graphical Abstract: - Abstract: Particulate fouling in plate fin heat exchangers of aircraft environmental control systems is a recurring issue in environments rich in foreign object debris. Heat exchanger fouling detection, in terms of quantification of its severity, is critical for aircraft maintenance scheduling and safe operation. In this work, we focus on methods for offline fouling detection during aircraft ground handling, where the allowable variability range of admissible inputs is wider. We explore methods of optimal experimental design to estimate heat exchanger inputs and input trajectories that maximize the identifiability of fouling. In particular, we present a methodology in which D-optimality is used as a criterion for statistically significant inference of heat exchanger fouling in uncertain environments. The optimal tests are designed on the basis of a heat exchanger model of the inherent mass, energy and momentum balances, validated against literature data. The model is then used to infer sensitivities of the heat exchanger outputs with respect to fouling metrics and maximize them by manipulating input trajectories; thus enhancing the accuracy in quantifying the fouling extent. The proposed methodology is evaluated with statistical indices of the confidence in estimating thermal fouling resistance at uncertain operating conditions, explored in a series of case studies.

  4. Numerical Simulation and Analysis on Liquid Nitrogen Spray Heat Exchanger

    Wenjing Ding; Weiwei Shan; Zijuan; Wang; Chao He

    2017-01-01

    Liquid spray heat exchanger is the critical equipment of temperature regulating system by gaseous nitrogen which realizes the environment temperature in the range of -180 ℃~+180 ℃. Liquid nitrogen is atomized into smaller liquid drops through liquid nitrogen sprayer and then contacts with gaseous nitrogen to be cooled. By adjusting the pressure of liquid nitrogen and gaseous nitrogen, the flowrate of liquid nitrogen is changed to realize the required outlet temperature of heat exchanger. The ...

  5. Thermal performance modeling of cross-flow heat exchangers

    Cabezas-Gómez, Luben; Saíz-Jabardo, José Maria

    2014-01-01

    This monograph introduces a numerical computational methodology for thermal performance modeling of cross-flow heat exchangers, with applications in chemical, refrigeration and automobile industries. This methodology allows obtaining effectiveness-number of transfer units (e-NTU) data and has been used for simulating several standard and complex flow arrangements configurations of cross-flow heat exchangers. Simulated results have been validated through comparisons with results from available exact and approximate analytical solutions. Very accurate results have been obtained over wide ranges

  6. Heat transfer, condensation and fog formation in crossflow plastic heat exchangers

    Brouwers, H.J.H.

    1996-01-01

    In this paper heat transfer of air-water-vapour mixtures in plastic crossflow heat exchangers is studied theoretically and experimentally. First, a model for heat transfer without condensation is derived, resulting in a set of classical differential equations. Subsequently, heat transfer with wall

  7. A one-dimensional heat transfer model for parallel-plate thermoacoustic heat exchangers

    de Jong, Anne; Wijnant, Ysbrand H.; de Boer, Andries

    2014-01-01

    A one-dimensional (1D) laminar oscillating flow heat transfer model is derived and applied to parallel-plate thermoacoustic heat exchangers. The model can be used to estimate the heat transfer from the solid wall to the acoustic medium, which is required for the heat input/output of thermoacoustic

  8. A fundamentally new approach to air-cooled heat exchangers.

    Koplow, Jeffrey P.

    2010-01-01

    We describe breakthrough results obtained in a feasibility study of a fundamentally new architecture for air-cooled heat exchangers. A longstanding but largely unrealized opportunity in energy efficiency concerns the performance of air-cooled heat exchangers used in air conditioners, heat pumps, and refrigeration equipment. In the case of residential air conditioners, for example, the typical performance of the air cooled heat exchangers used for condensers and evaporators is at best marginal from the standpoint the of achieving maximum the possible coefficient of performance (COP). If by some means it were possible to reduce the thermal resistance of these heat exchangers to a negligible level, a typical energy savings of order 30% could be immediately realized. It has long been known that a several-fold increase in heat exchanger size, in conjunction with the use of much higher volumetric flow rates, provides a straight-forward path to this goal but is not practical from the standpoint of real world applications. The tension in the market place between the need for energy efficiency and logistical considerations such as equipment size, cost and operating noise has resulted in a compromise that is far from ideal. This is the reason that a typical residential air conditioner exhibits significant sensitivity to reductions in fan speed and/or fouling of the heat exchanger surface. The prevailing wisdom is that little can be done to improve this situation; the 'fan-plus-finned-heat-sink' heat exchanger architecture used throughout the energy sector represents an extremely mature technology for which there is little opportunity for further optimization. But the fact remains that conventional fan-plus-finned-heat-sink technology simply doesn't work that well. Their primary physical limitation to performance (i.e. low thermal resistance) is the boundary layer of motionless air that adheres to and envelops all surfaces of the heat exchanger. Within this

  9. DOE/ANL/HTRI heat exchanger tube vibration data bank

    Halle, H.; Chenoweth, J.M.; Wambsganss, M.W.

    1981-01-01

    This addendum to the DOE/ANL/HTRI Heat Exchanger Tube Vibration Data Bank includes 16 new case histories of field experiences. The cases include several exchangers that did not experience vibration problems and several for which acoustic vibration was reported.

  10. Liquid-metal-gas heat exchanger for HTGR type reactors

    Werth, G.

    1980-01-01

    The aim of this study is to investigate the heat transfer characteristics of a liquid metal heat exchanger (HE) for a helium-cooled high temperature reactor. A tube-type heat exchanger is considered as well as two direct exchangers: a bubble-type heat exchanger and a heat exchanger according to the spray principle. Experiments are made in order to determine the gas content of bubble-type heat exchangers, the dependence of the droplet diameter on the nozzle diameter, the falling speed of the droplets, the velocity of the liquid jet, and the temperature variation of liquid jets. The computer codes developed for HE calculation are structured so that they may be used for gas/liquid HE, too. Each type of HE that is dealt with is designed by accousting for a technical and an economic assessment. The liquid-lead jet spray is preferred to all other types because of its small space occupied and its simple design. It shall be used in near future in the HTR by the name of lead/helium HE. (GL) [de

  11. CTOD-based acceptance criteria for heat exchanger head staybolts

    Lam, P.S.; Sindelar, R.L.; Barnes, D.M.; Awadalla, N.G.

    1992-01-01

    The primary coolant piping system of the Savannah River Site (SRS) reactors contains twelve heat exchangers to remove the waste heat from the nuclear materials production. A large break at the inlet or outlet heads of the heat exchangers would occur if the restraint members of the heads become inactive. The heat exchanger head is attached to the tubesheet by 84 staybolts. The structural integrity of the heads is demonstrated by showing the redundant capacity of the staybolts to restrain the head at design conditions and under seismic loadings. The beat exchanger head is analyzed with a three- dimensional finite element model. The restraint provided by the staybolts is evaluated for several postulated cases of inactive or missing staybolts, that is, bolts that have a flaw exceeding the ultrasonic testing (UT) threshold depth of 25% of the bolt diameter. A limit of 6 inactive staybolts is reached with a fracture criterion based on the maximum allowable local displacement at the active staybolts which corresponds to the crack tip opening displacement (CTOD) of 0.032 inches. An acceptance criteria methodology has been developed to disposition flaws reported in the staybolt inspections while ensuring adequate restraint capacity of the staybolts to maintain integrity of the heat exchanger heads against collapse. The methodology includes an approach for the baseline and periodic inspections of the staybolts. A total of up to 6 staybolts, reported as containing flaws with depths at or exceeding 25% would be acceptable in the heat exchanger

  12. Optimization of liquid LBE-helium heat exchanger in ADS

    Meng Ruixue; Cai Jun; Huai Xiulan; Chen Fei

    2015-01-01

    The multi-parameter optimization of the liquid LBE-helium heat exchanger in ADS was conducted by genetic algorithm with entransy dissipation number and total cost as objective functions. The results show that the effectiveness of heat exchanger increases by 10.5% and 3.8%, and the total cost-reduces by 5.9% and 27.0% respectively with two optimization methods. Nevertheless, the optimization processes trade off increasing heat transfer area and decreasing heat transfer effectiveness respectively against achieving optimization targets. By comprehensively considering heat exchanger performance and cost-benefit, the optimization method with entransy dissipation number as the objective function is found to be more advantageous. (authors)

  13. A simplified method of calculating heat flow through a two-phase heat exchanger

    Yohanis, Y.G. [Thermal Systems Engineering Group, Faculty of Engineering, University of Ulster, Newtownabbey, Co Antrim, BT37 0QB Northern Ireland (United Kingdom)]. E-mail: yg.yohanis@ulster.ac.uk; Popel, O.S. [Non-traditional Renewable Energy Sources, Institute for High Temperatures, Russian Academy of Sciences, 13/19 Izhorskaya str., IVTAN, Moscow 125412 (Russian Federation); Frid, S.E. [Non-traditional Renewable Energy Sources, Institute for High Temperatures, Russian Academy of Sciences, 13/19 Izhorskaya str., IVTAN, Moscow 125412 (Russian Federation)

    2005-10-01

    A simplified method of calculating the heat flow through a heat exchanger in which one or both heat carrying media are undergoing a phase change is proposed. It is based on enthalpies of the heat carrying media rather than their temperatures. The method enables the determination of the maximum rate of heat flow provided the thermodynamic properties of both heat-carrying media are known. There will be no requirement to separately simulate each part of the system or introduce boundaries within the heat exchanger if one or both heat-carrying media undergo a phase change. The model can be used at the pre-design stage, when the parameters of the heat exchangers may not be known, i.e., to carry out an assessment of a complex energy scheme such as a steam power plant. One such application of this model is in thermal simulation exercises within the TRNSYS modeling environment.

  14. A simplified method of calculating heat flow through a two-phase heat exchanger

    Yohanis, Y.G.; Popel, O.S.; Frid, S.E.

    2005-01-01

    A simplified method of calculating the heat flow through a heat exchanger in which one or both heat carrying media are undergoing a phase change is proposed. It is based on enthalpies of the heat carrying media rather than their temperatures. The method enables the determination of the maximum rate of heat flow provided the thermodynamic properties of both heat-carrying media are known. There will be no requirement to separately simulate each part of the system or introduce boundaries within the heat exchanger if one or both heat-carrying media undergo a phase change. The model can be used at the pre-design stage, when the parameters of the heat exchangers may not be known, i.e., to carry out an assessment of a complex energy scheme such as a steam power plant. One such application of this model is in thermal simulation exercises within the TRNSYS modeling environment

  15. Molten salt reactor concept

    Sood, D.D.

    1980-01-01

    Molten salt reactor is an advanced breeder concept which is suited for the utilization of thorium for nuclear power production. This reactor is based on the use of solutions of uranium or plutonium fluorides in LiF-BeF 2 -ThF 4 as fuel. Unlike the conventional reactors, no external coolant is used in the reactor core and the fuel salt itself is circulated through heat exchangers to transfer the fission produced heat to a secondary salt (NaF-NaBF 4 ) for steam generation. A part of the fuel stream is continuously processed to isolate 233 Pa, so that it can decay to fissile 233 U without getting converted to 234 Pa, and for the removal of neutron absorbing fission products. This on-line processing scheme makes this reactor concept to achieve a breeding ratio of 1.07 which is the highest for any thermal breeder reactor. Experimental studies at the Bhabha Atomic Research Centre, Bombay, have established the use of plutonium as fuel for this reactor. This molten salt reactor concept is described and the work conducted at the Bhabha Atomic Research Centre is summarised. (auth.)

  16. Assessment of ASME code examinations on regenerative, letdown and residual heat removal heat exchangers

    Gosselin, Stephen R.; Cumblidge, Stephen E.; Anderson, Michael T.; Simonen, Fredric A.; Tinsley, G A.; Lydell, B.; Doctor, Steven R.

    2005-01-01

    Inservice inspection requirements for pressure retaining welds in the regenerative, letdown, and residual heat removal heat exchangers are prescribed in Section XI Articles IWB and IWC of the ASME Boiler and Pressure Vessel Code. Accordingly, volumetric and/or surface examinations are performed on heat exchanger shell, head, nozzle-to-head, and nozzle-to-shell welds. Inspection difficulties associated with the implementation of these Code-required examinations have forced operating nuclear power plants to seek relief from the U.S. Nuclear Regulatory Commission. The nature of these relief requests are generally concerned with metallurgical, geometry, accessibility, and radiation burden. Over 60% of licensee requests to the NRC identify significant radiation exposure burden as the principle reason for relief from the ASME Code examinations on regenerative heat exchangers. For the residual heat removal heat exchangers, 90% of the relief requests are associated with geometry and accessibility concerns. Pacific Northwest National Laboratory was funded by the NRC Office of Nuclear Regulatory Research to review current practice with regard to volumetric and/or surface examinations of shell welds of letdown heat exchangers regenerative heat exchangers and residual (decay) heat removal heat exchangers Design, operating, common preventative maintenance practices, and potential degradation mechanisms are reviewed. A detailed survey of domestic and international PWR-specific operating experience was performed to identify pressure boundary failures (or lack of failures) in each heat exchanger type and NSSS design. The service data survey was based on the PIPExp- database and covers PWR plants worldwide for the period 1970-2004. Finally a risk assessment of the current ASME Code inspection requirements for residual heat removal, letdown, and regenerative heat exchangers is performed. The results are then reviewed to discuss the examinations relative to plant safety and

  17. Heat exchanger selection and design analyses for metal hydride heat pump systems

    Mazzucco, Andrea; Voskuilen, Tyler G.; Waters, Essene L.

    2016-01-01

    This study presents a design analysis for the development of highly efficient heat exchangers within stationary metal hydride heat pumps. The design constraints and selected performance criteria are applied to three representative heat exchangers. The proposed thermal model can be applied to select...... the most efficient heat exchanger design and provides outcomes generally valid in a pre-design stage. Heat transfer effectiveness is the principal performance parameter guiding the selection analysis, the results of which appear to be mildly (up to 13%) affected by the specific Nusselt correlation used....... The thermo-physical properties of the heat transfer medium and geometrical parameters are varied in the sensitivity analysis, suggesting that the length of independent tubes is the physical parameter that influences the performance of the heat exchangers the most. The practical operative regions for each...

  18. Continuous cleaning of heat exchanger with recirculating fluidized bed

    St Kollbach, J.; Dahm, W.; Rautenbach, R.

    1987-01-01

    Fluidized bed heat exchangers for liquids have been studied in the United States, the Netherlands, and the Federal Republic of Germany. Between 1965 and 1970, fluidized bed heat exchangers were developed in the United States as brine heaters in seawater desalination. Furthermore, their potential in the utilization of geothermal energy was tested between 1975 and 1980. In the Netherlands, fluidized bed heat exchangers have been developed since 1973 for brine heating and heat recovery in multistage flash evaporators for seawater desalination and, since about 1980, for applications in the process industry. The authors became interested in fluidized bed heat exchangers first in 1978 in connection with wastewater evaporation. The authors emphasize that the results of all these groups were in basic agreement. They can be summarized as follows: 1. The fluidized bed will in many cases maintain totally clean surfaces and neither scaling nor fouling will occur. In cases where even a fluidized bed cannot completely prevent scaling or fouling, the thickness of the layer is controlled. In these cases stable operation maintaining acceptable overall heat transfer coefficients is possible without cleaning. 2. There are always excellent heat transfer coefficients as low superficial velocities of less than ν < 0.5 m/s. 3. The pressure losses are comparable with those in normal heat exchangers since fluidized bed heat exchangers are mostly operated at low superficial velocities. 4. Feed flow may be varied between 50 and 150% or more of the design feed flow. 5. Erosion is negligible. 6. Fluidized bed particles can be manufactured from all sorts of chemically and mechanically resistant materials, such as sand, glass, ceramics, and metals

  19. Materials for nuclear diffusion-bonded compact heat exchangers

    Li, Xiuqing; Smith, Tim; Kininmont, David; Dewson, Stephen John

    2009-01-01

    This paper discusses the characteristics of materials used in the manufacture of diffusion bonded compact heat exchangers. Heatric have successfully developed a wide range of alloys tailored to meet process and customer requirements. This paper will focus on two materials of interest to the nuclear industry: dual certified SS316/316L stainless steel and nickel-based alloy Inconel 617. Dual certified SS316/316L is the alloy used most widely in the manufacture of Heatric's compact heat exchangers. Its excellent mechanical and corrosion resistance properties make it a good choice for use with many heat transfer media, including water, carbon dioxide, liquid sodium, and helium. As part of Heatric's continuing product development programme, work has been done to investigate strengthening mechanisms of the alloy; this paper will focus in particular on the effects of nitrogen addition. Another area of Heatric's programme is Alloy 617. This alloy has recently been developed for diffusion bonded compact heat exchanger for high temperature nuclear applications, such as the intermediate heat exchanger (IHX) for the very high temperature nuclear reactors for production of electricity, hydrogen and process heat. This paper will focus on the effects of diffusion bonding process and cooling rate on the properties of alloy 617. This paper also compares the properties and discusses the applications of these two alloys to compact heat exchangers for various nuclear processes. (author)

  20. Investigation and optimization of the depth of flue gas heat recovery in surface heat exchangers

    Bespalov, V. V.; Bespalov, V. I.; Melnikov, D. V.

    2017-09-01

    Economic issues associated with designing deep flue gas heat recovery units for natural gas-fired boilers are examined. The governing parameter affecting the performance and cost of surface-type condensing heat recovery heat exchangers is the heat transfer surface area. When firing natural gas, the heat recovery depth depends on the flue gas temperature at the condenser outlet and determines the amount of condensed water vapor. The effect of the outlet flue gas temperature in a heat recovery heat exchanger on the additionally recovered heat power is studied. A correlation has been derived enabling one to determine the best heat recovery depth (or the final cooling temperature) maximizing the anticipated reduced annual profit of a power enterprise from implementation of energy-saving measures. Results of optimization are presented for a surface-type condensing gas-air plate heat recovery heat exchanger for the climatic conditions and the economic situation in Tomsk. The predictions demonstrate that it is economically feasible to design similar heat recovery heat exchangers for a flue gas outlet temperature of 10°C. In this case, the payback period for the investment in the heat recovery heat exchanger will be 1.5 years. The effect of various factors on the optimal outlet flue gas temperature was analyzed. Most climatic, economical, or technological factors have a minor effect on the best outlet temperature, which remains between 5 and 20°C when varying the affecting factors. The derived correlation enables us to preliminary estimate the outlet (final) flue gas temperature that should be used in designing the heat transfer surface of a heat recovery heat exchanger for a gas-fired boiler as applied to the specific climatic conditions.

  1. Derivation of effectiveness-NTU method for heat exchangers with heat leak; TOPICAL

    William M. Soyars

    2001-01-01

    A powerful and useful method for heat exchanger analysis is the effectiveness-NTU method. The equations for this technique presented in textbooks, however, are limited to the case where all of the heat transfer occurs between the two fluid streams. In an application of interest to us, cryogenic heat exchangers, we wish to consider a heat leak term. Thus, we have derived equations for the(var e psilon)-NTU method with heat leak involved. The cases to be studied include evaporators, condensers, and counter-flow, with heat leak both in and out

  2. Capillary pumped loop body heat exchanger

    Swanson, Theodore D. (Inventor); Wren, deceased, Paul (Inventor)

    1998-01-01

    A capillary pumped loop for transferring heat from one body part to another body part, the capillary pumped loop comprising a capillary evaporator for vaporizing a liquid refrigerant by absorbing heat from a warm body part, a condenser for turning a vaporized refrigerant into a liquid by transferring heat from the vaporized liquid to a cool body part, a first tube section connecting an output port of the capillary evaporator to an input of the condenser, and a second tube section connecting an output of the condenser to an input port of the capillary evaporator. A wick may be provided within the condenser. A pump may be provided between the second tube section and the input port of the capillary evaporator. Additionally, an esternal heat source or heat sink may be utilized.

  3. A structured approach to heat exchanger network retrofit design

    Van Reisen, J.L.B.

    2008-01-01

    Process plants have high energy consumption. Much energy can be saved by a proper design of the heat exchanger network, which contains the main heat transferring equipment of the plant. Existing plants can often be made more energy-efficient by a retrofit: the (physical) modification of the

  4. CFD as a Design Tool for a Concentric Heat Exchanger

    Oosterhuis, Joris; Bühler, Simon; wilcox, D; van der Meer, Theodorus H.

    2012-01-01

    A concentric gas-to-gas heat exchanger is designed for application as a recuperator in the domestic boiler industry. The recuperator recovers heat from the exhaust gases of a combustion process to preheat the ingoing gaseous fuel mixture resulting in increased fuel efficiency. This applied study

  5. Developing mixed convection in a coiled heat exchanger

    Sillekens, J.J.M.; Rindt, C.C.M.; Steenhoven, van A.A.

    1998-01-01

    In this paper the development of mixed convection in a helically coiled heat exchanger for Re = 500, Pr = 5 and d = 1/14 is studied. The influence of buoyancy forces (Gr = ¢O (105)) on heat transfer and secondary flow is analyzed. In the method used the parabolized equations are solved using a

  6. Developing mixed convection in a coiled heat exchanger

    Sillekens, J.J.M.; Rindt, C.C.M.; Steenhoven, van A.A.

    1998-01-01

    In this paper the development of mixed convection in a helically coiled heat exchanger for Re = 500, Pr = 5 and
    δ =114
    is studied. The influence of buoyancy forces ¢
    (Gr = ¢O (105))
    on heat transfer and secondary flow is analyzed. In the method used the parabolized equations are

  7. Micro-structured heat exchanger for cryogenic mixed refrigerant cycles

    Gomse, D.; Reiner, A.; Rabsch, G.; Gietzelt, T.; Brandner, J. J.; Grohmann, S.

    2017-12-01

    Mixed refrigerant cycles (MRCs) offer a cost- and energy-efficient cooling method for the temperature range between 80 and 200 K. The performance of MRCs is strongly influenced by entropy production in the main heat exchanger. High efficiencies thus require small temperature gradients among the fluid streams, as well as limited pressure drop and axial conduction. As temperature gradients scale with heat flux, large heat transfer areas are necessary. This is best achieved with micro-structured heat exchangers, where high volumetric heat transfer areas can be realized. The reliable design of MRC heat exchangers is challenging, since two-phase heat transfer and pressure drop in both fluid streams have to be considered simultaneously. Furthermore, only few data on the convective boiling and condensation kinetics of zeotropic mixtures is available in literature. This paper presents a micro-structured heat exchanger designed with a newly developed numerical model, followed by experimental results on the single-phase pressure drop and their implications on the hydraulic diameter.

  8. Transfer coefficients in elliptical tubes and plate fin heat exchangers

    Saboya, S.M.

    1979-09-01

    Mean transfer coefficients in elliptical tubes and plate fin heat exchangers were determined by application of heat and mass transfer analogy in conjunction with the naphthalene sublimation technique. The transfer coefficients are presented in a dimensionless form as functions of the Reynolds number. By using the least squares method analytical expressions for the transfer coefficients were determined with low scattering. (E.G.) [pt

  9. Modeling of heat and mass transfer in 2D and 3D molten pools. Progress and future trends

    Tchoudanov, V.V.

    2001-01-01

    Under increasing of complexity of heat and mass transfer problems in molten pools (the three-dimensional complex geometries of molten pool, turbulence, variable properties of materials, phase changes under local non-equilibrium etc.) for us a need has arisen in more perfect algorithms and methods of solution. To solve computational fluid dynamics problems in domain of arbitrary shapes including the variable properties of materials the new effective finite-volume numerical algorithm is developed, which based on a using the orthogonal and Cartesian local refinement matching and/or non-matching grids constructed automatically for a multi-block decomposition of a complex computational domain. The developed algorithm is applied to the heat and fluid flow equations (i.e. Navier-Stokes equations with energy equation) in the primitive variables formulation. Validation of the developed approach is carried out on the set of test problems, namely forced convection (flow about complex objects), natural convection and fluid flows with melting. Good agreement is obtained between numerical predictions and experimental data via the new multi-block approach. New approach is implemented in CONV2D and 3D codes. (author)

  10. Experimental study of heat transfer in a heat exchanger with rectangular channels

    Hammami, Mahmoud; Ben Said, Akrem; Ben Maad, Rejeb; Rebay, Mourad

    2009-01-01

    This paper presents the results of an experimental study related to characterisation of a mini channel heat exchanger. Such heat exchanger may be used in water cooling of electronic components. The results obtained show the efficiency of this exchanger even with very low water flow rates. Indeed, in spite of the importance of the extracted heat fluxes which can reach about 50Kw/m 2 , the temperature of the cooled Aluminium bloc remained always lower than the tolerated threshold of 80 degree in electronic cooling. Moreover, several thermal characteristics such as equivalent thermal resistance of the exchanger, the average internal convective heat transfer coefficient and the increase in the temperature of the cooling water have been measured. The results presented have been obtained with in q uinconce r ectangular mini-channel heat exchanger, with a hydraulic diameter D h = 2mm. NOMENCLATURE h D Hydraulic diameter (mm). int

  11. Performance analyses of helical coil heat exchangers. The effect of external coil surface modification on heat exchanger effectiveness

    Andrzejczyk, Rafał; Muszyński, Tomasz

    2016-12-01

    The shell and coil heat exchangers are commonly used in heating, ventilation, nuclear industry, process plant, heat recovery and air conditioning systems. This type of recuperators benefits from simple construction, the low value of pressure drops and high heat transfer. In helical coil, centrifugal force is acting on the moving fluid due to the curvature of the tube results in the development. It has been long recognized that the heat transfer in the helical tube is much better than in the straight ones because of the occurrence of secondary flow in planes normal to the main flow inside the helical structure. Helical tubes show good performance in heat transfer enhancement, while the uniform curvature of spiral structure is inconvenient in pipe installation in heat exchangers. Authors have presented their own construction of shell and tube heat exchanger with intensified heat transfer. The purpose of this article is to assess the influence of the surface modification over the performance coefficient and effectiveness. The experiments have been performed for the steady-state heat transfer. Experimental data points were gathered for both laminar and turbulent flow, both for co current- and countercurrent flow arrangement. To find optimal heat transfer intensification on the shell-side authors applied the number of transfer units analysis.

  12. Compact interior heat exchangers for CO{sub 2} mobile heat pumping systems

    Hafner, Armin

    2003-07-01

    The natural refrigerant carbon dioxide (CO{sub 2}) offers new possibilities for design of flexible, efficient and environmentally safe mobile heat pumping systems. As high-efficient car engines with less waste heat are developed, extra heating of the passenger compartment is needed in the cold season. A reversible transcritical CO{sub 2} system with gliding temperature heat rejection can give high air delivery temperature which results in rapid heating of the passenger compartment and rapid defogging or defrosting of windows. When operated in cooling mode, the efficiency of transcritical CO{sub 2} systems is higher compared to common (HFC) air conditioning systems, at most dominant operating conditions. Several issues were identified for the design of compact interior heat exchangers for automotive reversible CO{sub 2} heat pumping systems. Among theses issues are: (1) Refrigerant flow distribution, (2) Heat exchanger fluid flow circuiting, (3) Air temperature uniformity downstream of the heat exchanger, (4) Minimization of temperature approach, (5) Windshield flash fogging due to retained water inside the heat exchanger, (6) Internal beat conduction in heating mode operation, and (7) Refrigerant side pressure drop In order to provide a basis for understanding these issues, the author developed a calculation model and set up a test facility and investigated different prototype heat exchangers experimentally.

  13. Study of ion exchange equilibrium and determination of heat of ion exchange by ion chromatography

    Liu Kailu; Yang Wenying

    1996-01-01

    Ion chromatography using pellicularia ion exchange resins and dilute solution can be devoted to the study of ion exchange thermodynamics and kinetics. Ion exchange equilibrium equation was obtained, and examined by the experiments. Based on ion exchange equilibrium, the influence of eluent concentration and resin capacity on adjusted retention volumes was examined. The effect of temperature on adjusted retention volumes was investigated and heats of ion exchange of seven anions were determined by ion chromatography. The interaction between anions and skeleton structure of resins were observed

  14. Laminar fluid flow and heat transfer in a fin-tube heat exchanger with vortex generators

    Yanagihara, J.I.; Rodriques, R. Jr. [Polytechnic School of Univ. of Sao Paolo, Sao Paolo (Brazil). Dept. of Mechanical Engineering

    1996-12-31

    Development of heat transfer enhancement techniques for fin-tube heat exchangers has great importance in industry. In recent years, heat transfer augmentation by vortex generators has been considered for use in plate fin-tube heat exchangers. The present work describes a numerical investigation about the influence of delta winglet pairs of vortex generators on the flow structure and heat transfer of a plate fin-tube channel. The Navier-Stokes and Energy equations are solved by the finite volume method using a boundary-fitted coordinate system. The influence of vortex generators parameters such as position, angle of attack and aspect ratio were investigated. Local and global influences of vortex generators in heat transfer and flow losses were analyzed by comparison with a model using smooth fin. The results indicate great advantages of this type of geometry for application in plate fin-tube heat exchangers, in terms of large heat transfer enhancement and small pressure loss penalty. (author)

  15. Laminar fluid flow and heat transfer in a fin-tube heat exchanger with vortex generators

    Yanagihara, J I; Rodriques, R Jr [Polytechnic School of Univ. of Sao Paolo, Sao Paolo (Brazil). Dept. of Mechanical Engineering

    1997-12-31

    Development of heat transfer enhancement techniques for fin-tube heat exchangers has great importance in industry. In recent years, heat transfer augmentation by vortex generators has been considered for use in plate fin-tube heat exchangers. The present work describes a numerical investigation about the influence of delta winglet pairs of vortex generators on the flow structure and heat transfer of a plate fin-tube channel. The Navier-Stokes and Energy equations are solved by the finite volume method using a boundary-fitted coordinate system. The influence of vortex generators parameters such as position, angle of attack and aspect ratio were investigated. Local and global influences of vortex generators in heat transfer and flow losses were analyzed by comparison with a model using smooth fin. The results indicate great advantages of this type of geometry for application in plate fin-tube heat exchangers, in terms of large heat transfer enhancement and small pressure loss penalty. (author)

  16. Characteristics of Vertical Mantle Heat Exchangers for Solar Water Heaters

    Shah, Louise Jivan; Morrison, G.L.; Behnia, M.

    1999-01-01

    - The flow structure in vertical mantle heat exchangers was investigated using a full-scale tank designed to facilitate flow visualisation. The flow structure and velocities in the mantle were measured using a particle Image Velocimetry (PIV) system. A CFD simulation model of vertical mantle heat...... exchangers was also developed for detailed evaluation of the heat flux distribution over the mantle surface. Both the experimental and simulation results indicate that distribution of the flow around the mantle gap is governed by buoyancy driven recirculation in the mantle. The operation of the mantle...

  17. Study on finned pipe performance as a ground heat exchanger

    Lin, Qinglong; Ma, Jinghui; Shi, Lei

    2017-08-01

    The GHEs (ground heat exchangers) is an important element that determines the thermal efficiency of the entire ground-source heat-pump system. The aim of the present study is to clarify thermal performance of a new type GHE pipe, which consists straight fins of uniform cross sectional area. In this paper, GHE model is introduced and an analytical model of new type GHE pipe is developed. The heat exchange rate of BHEs utilizing finned pips is 40.42 W/m, which is 16.3% higher than normal BHEs, based on simulation analyses.

  18. Device for removing alkali metal residues from heat exchanger

    Matal, O.

    1987-01-01

    The main parts of the facility consists of a condensing vessel and a vacuum pump unit interconnected via a vacuum pipe. The heat exchanger is heated to a temperature at which the alkali metal residues evaporate. Metal vapors are collected in the condensing vessel where they condense. The removal of the alkali metal residues from the heat exchanger pipes allows thorough inspection of the pipe inside during scheduled nuclear power plant shutdowns. The facility can be used especially with reverse steam generators. (E.S.). 1 fig

  19. Air Circulation and Heat Exchange Under Reduced Pressures

    Rygalov, V.; Wheeler, R.; Dixon, M.; Fowler, P.; Hillhouse, L.

    2010-01-01

    Heat exchange rates decrease non-linearly with reductions in atmospheric pressure. This decrease creates risk of thermal stress (elevated leaf temperatures) for plants under reduced pressures. Forced convection (fans) significantly increases heat exchange rate under almost all pressures except below 10 kPa. Plant cultivation techniques under reduced pressures will require forced convection. The cooling curve technique is a reliable means of assessing the influence of environmental variables like pressure and gravity on gas exchange of plant. These results represent the extremes of gas exchange conditions for simple systems under variable pressures. In reality, dense plant canopies will exhibit responses in between these extremes. More research is needed to understand the dependence of forced convection on atmospheric pressure. The overall thermal balance model should include latent and radiative exchange components.

  20. Optimization of Heat Exchangers for Intercooled Recuperated Aero Engines

    Dimitrios Misirlis

    2017-03-01

    Full Text Available In the framework of the European research project LEMCOTEC, a section was devoted to the further optimization of the recuperation system of the Intercooled Recuperated Aero engine (IRA engine concept, of MTU Aero Engines AG. This concept is based on an advanced thermodynamic cycle combining both intercooling and recuperation. The present work is focused only on the recuperation process. This is carried out through a system of heat exchangers mounted inside the hot-gas exhaust nozzle, providing fuel economy and reduced pollutant emissions. The optimization of the recuperation system was performed using computational fluid dynamics (CFD computations, experimental measurements and thermodynamic cycle analysis for a wide range of engine operating conditions. A customized numerical tool was developed based on an advanced porosity model approach. The heat exchangers were modeled as porous media of predefined heat transfer and pressure loss behaviour and could also incorporate major and critical heat exchanger design decisions in the CFD computations. The optimization resulted in two completely new innovative heat exchanger concepts, named as CORN (COnical Recuperative Nozzle and STARTREC (STraight AnnulaR Thermal RECuperator, which provided significant benefits in terms of fuel consumption, pollutants emission and weight reduction compared to more conventional heat exchanger designs, thus proving that further optimization potential for this technology exists.

  1. Evaluation and Design of Downhole Heat Exchangers for Direct Application

    Culver, G [Oregon Institute of Technology, Klamath Falls, Oregon; Reistad, G M [Oregon State University, Corvallis, Oregon

    0000-12-30

    Over 400 wells with downhole heat exchangers are in use in Klamath Falls, Oregon. Some have been in use for nearly 30 years. Despite the large number and the long experience, the exact nature of the mechanism of heat exchange and, therefore, the maximum output was not known, except that it had been theorized that convection cells were established in the well. Oregon Institute of Technology and Oregon State University are jointly involved in a project to study the heat exchange process and economics of the downhole heat exchanger system. The existence of significant convection cell circulation has been established and measured using a “spinner,” hot film anemometer, and by energy balance calculations. Based on these measurements, analytical models have been developed which predict heat extraction rates within 15% of actual measured values. The existence of significant mixing of “new” and circulating well fluid has been established and can be calculated, although at this time not accurately predicted before testing a well. Based on the analytical models, multi-tube heat exchangers have been designed and very recently tested with outputs within 15% of predicted values. Economic analyses shows that for small to moderate extraction rates, about 300 kW thermal, and shallow wells, DHEs may be more economical than pumped systems when surface discharge is not acceptable.

  2. An innovative plate heat exchanger of enhanced compactness

    Vitillo, Francesco; Cachon, Lionel; Reulet, Philippe; Laroche, Emmanuel; Millan, Pierre

    2015-01-01

    In the framework of CEA R&D program to develop the Advanced Sodium Technological Reactor for Industrial Demonstration (ASTRID), the present work aims to demonstrate the industrial interest of an innovative compact heat exchanger technology. In fact, one of the main innovations of the ASTRID reactor could be the use of a Brayton Gas-power conversion system, in order to avoid the energetic sodium–water interaction that might occur if a traditional Rankine cycle was used. The present work aims to study the thermal-hydraulic performance of the innovative compact heat exchanger concept. Hence, thanks to a trustful numerical model, friction factor and heat transfer correlations are obtained. Then, a global compactness comparison strategy is proposed, taking into account design constraints. Finally, it is demonstrated that the innovative heat exchanger concept is more compact then other already industrial technologies of interest, showing that is can be considered to warrant serious consideration for future ASTRID design as well as for any industrial application that needs very compact heat exchanger technologies. - Highlights: • We propose a new innovative compact heat exchanger technology. • We provide thermal-hydraulic correlations for designers. • We provide a comparison strategy with existing technologies. • We demonstrate the industrial interest of the innovative concept

  3. Hydraulic and thermal design of a gas microchannel heat exchanger

    Yang Yahui; Brandner, Juergen J; Morini, Gian Luca

    2012-01-01

    In this paper investigations on the design of a gas flow microchannel heat exchanger are described in terms of hydrodynamic and thermal aspects. The optimal choice for thermal conductivity of the solid material is discussed by analysis of its influences on the thermal performance of a micro heat exchanger. Two numerical models are built by means of a commercial CFD code (Fluent). The simulation results provide the distribution of mass flow rate, inlet pressure and pressure loss, outlet pressure and pressure loss, subjected to various feeding pressure values. Based on the thermal and hydrodynamic analysis, a micro heat exchanger made of polymer (PEEK) is designed and manufactured for flow and heat transfer measurements in air flows. Sensors are integrated into the micro heat exchanger in order to measure the local pressure and temperature in an accurate way. Finally, combined with numerical simulation, an operating range is suggested for the present micro heat exchanger in order to guarantee uniform flow distribution and best thermal and hydraulic performances.

  4. Phase Change Material (PCM) Heat Exchanger Development

    National Aeronautics and Space Administration — The primary focus of the project is to provide future space vehicles a reliable form of long duration supplemental heat rejection (SHREDs). SHREDs allow a vehicle to...

  5. Enhanced specific heat capacity of molten salt-based nanomaterials: Effects of nanoparticle dispersion and solvent material

    Jo, Byeongnam; Banerjee, Debjyoti

    2014-01-01

    This study investigated the effect of nanoparticle dispersion on the specific heat capacity for carbonate salt mixtures doped with graphite nanoparticles. The effect of the solvent material was also examined. Binary carbonate salt mixtures consisting of lithium carbonate and potassium carbonate were used as the base material for the graphite nanomaterial. The different dispersion uniformity of the nanoparticles was created by employing two distinct synthesis protocols for the nanomaterial. Different scanning calorimetry was employed to measure the specific heat capacity in both solid and liquid phases. The results showed that doping the molten salt mixture with the graphite nanoparticles significantly raised the specific heat capacity, even in minute concentrations of graphite nanoparticles. Moreover, greater enhancement in the specific heat capacity was observed from the nanomaterial samples with more homogeneous dispersion of the nanoparticles. A molecular dynamics simulation was also performed for the nanomaterials used in the specific heat capacity measurements to explain the possible mechanisms for the enhanced specific heat capacity, including the compressed layering and the species concentration of liquid solvent molecules

  6. Optimizing the Heat Exchanger Network of a Steam Reforming System

    Nielsen, Mads Pagh; Korsgaard, Anders Risum; Kær, Søren Knudsen

    2004-01-01

    Proton Exchange Membrane (PEM) based combined heat and power production systems are highly integrated energy systems. They may include a hydrogen production system and fuel cell stacks along with post combustion units optionally coupled with gas turbines. The considered system is based on a natural...... stationary numerical system model was used and process integration techniques for optimizing the heat exchanger network for the reforming unit are proposed. Objective is to minimize the system cost. Keywords: Fuel cells; Steam Reforming; Heat Exchanger Network (HEN) Synthesis; MINLP....... gas steam reformer along with gas purification reactors to generate clean hydrogen suited for a PEM stack. The temperatures in the various reactors in the fuel processing system vary from around 1000°C to the stack temperature at 80°C. Furthermore, external heating must be supplied to the endothermic...

  7. Heat exchangers selection, rating, and thermal design

    Kakaç, Sadik; Pramuanjaroenkij, Anchasa

    2012-01-01

    Praise for the Bestselling Second EditionThe first edition of this work gathered in one place the essence of important information formerly scattered throughout the literature. The second edition adds the following new information: introductory material on heat transfer enhancement; an application of the Bell-Delaware method; new correlation for calculating heat transfer and friction coefficients for chevron-type plates; revision of many of the solved examples and the addition of several new ones.-MEMagazine

  8. Molten salt fueled nuclear facility with steam-and gas turbine cycles of heat transformation

    Ananich, P.I.; Bunin, E.N.; Kazazyan, V.T.; Nemtsev, V.A.; Sikorin, S.N.

    2001-01-01

    The molten salt fueled nuclear facilities with fuel circulating in the primary circuit have a series of the potential advantages in comparison with the traditional thermal and fast reactors with solid fuel elements. These advantages are ensured by the possibility to receive effective neutron balance in the core, minimum margin reactivity, more deep fuel burnup, unbroken correctness of the fuel physical and chemical properties and by low prices of the fuel cycle. The neutron and thermal-physical calculations of the various variants of the MSFNF with steam-water and gas turbine power circuits and their technical and economical comparison are carried out in this article. Calculations of molten salt nuclear power plant with gas turbine power circuit have been carried out using chemically reacting working body ''nitrin'' (N304 + 1%NO). The molten salt fueled reactors with the thermal power near of 2300 MW with two fuel compositions have been considered. The base variant has been taken the design of NPP with VVER NP-1000 when comparing the results of the calculations. Its economical performances are presented in prices of 1990. The results of the calculations show that it is difficult to determine the advantages of any one of the variants considered in a unique fashion. But NPP with MSR possesses large reserves in the process of optimization of cycle and energy equipment parameters that can improve its technical and economical performances sufficiently. (author)

  9. Plastic heat exchangers: a state-of-the-art review

    Miller, D; Holtz, R E; Koopman, R N; Marciniak, T J; MacFarlane, D R

    1979-07-01

    Significant increases in energy utilization efficiency can be achieved through the recovery of low-temperature rejected heat. This energy conserving possibility provides incentive for the development of heat exchangers which could be employed in applications where conventional units cannot be used. Some unique anticorrosion and nonstick characteristics of plastics make this material very attractive for heat recovery where condensation, especially sulfuric acid, and fouling occur. Some of the unique characteristics of plastics led to the commercial success of DuPont's heat exchangers utilizing polytetrafluoroethylene (trade name Teflon) tubes. Attributes which were exploited in this application were the extreme chemical inertness of the material and its flexibility, which enabled utilization in odd-shaped spaces. The wide variety of polymeric materials available ensures chemical inertness for almost any application. Lower cost, compoundability with fillers to improve thermal/mechanical properties, and versatile fabrication methods are incentives for many uses. Also, since many plastics resist corrosion, they can be employed in lower temperature applications (< 436 K), where condensation can occur and metal units have been unable to function. It is clear that if application and design can be merged to produce a cost-effective alternate to present methods of handling low-temperature rejected heat, then there is significant incentive for plastic heat exchangers, to replace traditional metallic heat exchangers or to be used in services where metals are totally unsuited.

  10. Experimental investigation on an integrated thermal management system with heat pipe heat exchanger for electric vehicle

    Zou, Huiming; Wang, Wei; Zhang, Guiying; Qin, Fei; Tian, Changqing; Yan, Yuying

    2016-01-01

    An integrated thermal management system combining a heat pipe battery cooling/preheating system with the heat pump air conditioning system is presented to fulfill the comprehensive energy utilization for electric vehicles. A test bench with battery heat pipe heat exchanger and heat pump air conditioning for a regular five-chair electric car is set up to research the performance of this integrated system under different working conditions. The investigation results show that as the system is d...

  11. Numerical simulation of shell-side heat transfer and flow of natural circulation heat exchanger

    Xue Ruojun; Deng Chengcheng; Li Chaojun; Wang Mingyuan

    2012-01-01

    In order to analyze the influence on the heat transfer and flow characteristics of the heat exchanger model of different solving models and structures, a variety of transformation to the model equivalent for the heat exchanger was studied. In this paper, Fluent software was used to simulate the temperature-field and flow-field of the equivalent model, and investigate its heat-transferring and flow characteristics. Through comparative analysis of the distribution of temperature-field and flow-field for different models, the heat-transferring process and natural convection situation of heat exchanger were deeply understood. The results show that the temperature difference between the inside and outside of the natural circulation heat exchanger tubes is larger and the flow is more complex, so the turbulence model is the more reasonable choice. Asymmetry of tubes position makes the flow and heat transfer of the fluid on both sides to be dissymmetrical and makes the fluid interaction, and increases the role of natural convection. The complex structure of heat exchanger makes the flow and heat transfer of the fluid on both sides to be irregular to some extent when straight tubes into C-bent are transformed, and all these make the turbulence intensity increase and improve the effect of heat transfer. (authors)

  12. Prediction of Heat Removal Capacity of Horizontal Condensation Heat Exchanger submerged in Pool

    Jeon, Seong-Su; Hong, Soon-Joon [FNC Tech., Yongin (Korea, Republic of); Cho, Hyoung-Kyu [Seoul National University, Seoul (Korea, Republic of); Park, Goon-Cherl [KEPCO International Nuclear Graduate School, Ulsan (Korea, Republic of)

    2014-10-15

    As representative passive safety systems, there are the passive containment cooling system (PCCS) of ESBWR, the emergency condenser system (ECS) of the SWR-1000, the passive auxiliary feed-water system (PAFS) of the APR+ and etc. During the nuclear power plant accidents, these passive safety systems can cool the nuclear system effectively via the heat transfer through the steam condensation, and then mitigate the accidents. For the optimum design and the safety analysis of the passive safety system, it is essential to predict the heat removal capacity of the heat exchanger well. The heat removal capacity of the horizontal condensation heat exchanger submerged in a pool is determined by a combination of a horizontal in-tube condensation heat transfer and a boiling heat transfer on the horizontal tube. Since most correlations proposed in the previous nuclear engineering field were developed for the vertical tube, there is a certain limit to apply these correlations to the horizontal tube. Therefore, this study developed the heat transfer model for the horizontal Ushaped condensation heat exchanger submerged in a pool to predict well the horizontal in-tube condensation heat transfer, the boiling heat transfer on the horizontal tube and the overall heat removal capacity of the heat exchanger using the best-estimate system analysis code, MARS.

  13. The Development of an INL Capability for High Temperature Flow, Heat Transfer, and Thermal Energy Storage with Applications in Advanced Small Modular Reactors, High Temperature Heat Exchangers, Hybrid Energy Systems, and Dynamic Grid Energy Storage C

    Sun, Xiaodong; Zhang, Xiaoqin; Kim, Inhun; O'Brien, James; Sabharwall, Piyush

    2014-01-01

    The overall goal of this project is to support Idaho National Laboratory in developing a new advanced high temperature multi fluid multi loop test facility that is aimed at investigating fluid flow and heat transfer, material corrosion, heat exchanger characteristics and instrumentation performance, among others, for nuclear applications. Specifically, preliminary research has been performed at The Ohio State University in the following areas: 1. A review of fluoride molten salts' characteristics in thermal, corrosive, and compatibility performances. A recommendation for a salt selection is provided. Material candidates for both molten salt and helium flow loop have been identified. 2. A conceptual facility design that satisfies the multi loop (two coolant loops [i.e., fluoride molten salts and helium]) multi purpose (two operation modes [i.e., forced and natural circulation]) requirements. Schematic models are presented. The thermal hydraulic performances in a preliminary printed circuit heat exchanger (PCHE) design have been estimated. 3. An introduction of computational methods and models for pipe heat loss analysis and cases studies. Recommendations on insulation material selection have been provided. 4. An analysis of pipe pressure rating and sizing. Preliminary recommendations on pipe size selection have been provided. 5. A review of molten fluoride salt preparation and chemistry control. An introduction to the experience from the Molten Salt Reactor Experiment at Oak Ridge National Laboratory has been provided. 6. A review of some instruments and components to be used in the facility. Flowmeters and Grayloc connectors have been included. This report primarily presents the conclusions drawn from the extensive review of literatures in material selections and the facility design progress at the current stage. It provides some useful guidelines in insulation material and pipe size selection, as well as an introductory review of facility process and

  14. The Development of an INL Capability for High Temperature Flow, Heat Transfer, and Thermal Energy Storage with Applications in Advanced Small Modular Reactors, High Temperature Heat Exchangers, Hybrid Energy Systems, and Dynamic Grid Energy Storage C

    Sun, Xiaodong [The Ohio State Univ., Columbus, OH (United States); Zhang, Xiaoqin [The Ohio State Univ., Columbus, OH (United States); Kim, Inhun [The Ohio State Univ., Columbus, OH (United States); O' Brien, James [Idaho National Lab. (INL), Idaho Falls, ID (United States); Sabharwall, Piyush [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2014-10-01

    The overall goal of this project is to support Idaho National Laboratory in developing a new advanced high temperature multi fluid multi loop test facility that is aimed at investigating fluid flow and heat transfer, material corrosion, heat exchanger characteristics and instrumentation performance, among others, for nuclear applications. Specifically, preliminary research has been performed at The Ohio State University in the following areas: 1. A review of fluoride molten salts’ characteristics in thermal, corrosive, and compatibility performances. A recommendation for a salt selection is provided. Material candidates for both molten salt and helium flow loop have been identified. 2. A conceptual facility design that satisfies the multi loop (two coolant loops [i.e., fluoride molten salts and helium]) multi purpose (two operation modes [i.e., forced and natural circulation]) requirements. Schematic models are presented. The thermal hydraulic performances in a preliminary printed circuit heat exchanger (PCHE) design have been estimated. 3. An introduction of computational methods and models for pipe heat loss analysis and cases studies. Recommendations on insulation material selection have been provided. 4. An analysis of pipe pressure rating and sizing. Preliminary recommendations on pipe size selection have been provided. 5. A review of molten fluoride salt preparation and chemistry control. An introduction to the experience from the Molten Salt Reactor Experiment at Oak Ridge National Laboratory has been provided. 6. A review of some instruments and components to be used in the facility. Flowmeters and Grayloc connectors have been included. This report primarily presents the conclusions drawn from the extensive review of literatures in material selections and the facility design progress at the current stage. It provides some useful guidelines in insulation material and pipe size selection, as well as an introductory review of facility process and components.

  15. Progress Report for Diffusion Welding of the NGNP Process Application Heat Exchangers

    R.E. Mizia; D.E. Clark; M.V. Glazoff; T.E. Lister; T.L. Trowbridge

    2011-04-01

    The NGNP Project is currently investigating the use of metallic, diffusion welded, compact heat exchangers to transfer heat from the primary (reactor side) heat transport system to the secondary heat transport system. The intermediate heat exchanger will transfer this heat to downstream applications such as hydrogen production, process heat, and electricity generation. The channeled plates that make up the heat transfer surfaces of the intermediate heat exchanger will have to be assembled into an array by diffusion welding.

  16. Experimental study on steam gasification of coal using molten blast furnace slag as heat carrier for producing hydrogen-enriched syngas

    Duan, Wenjun; Yu, Qingbo; Wu, Tianwei; Yang, Fan; Qin, Qin

    2016-01-01

    Highlights: • New method for producing HRG by gasification using BFS as heat carrier was proposed. • The continuous experiment of steam gasification in molten BFS was conducted. • The hydrogen-enriched syngas was produced by this method. • The molten BFS waste heat was utilized effectively by steam gasification. • This method could be widely used in steam gasification of different types of coal. - Abstract: The new method for producing hydrogen-enriched syngas (HRG) by steam gasification of coal using molten blast furnace slag (BFS) as heat carrier was established. In order to achieve the HRG production, a gasification system using this method was proposed and constructed. The carbon gasification efficiency (CE), hydrogen yield (YH_2) and cold gasification efficiency (CGE) in the molten slag reactor were measured, and the effects of temperature, S/C (steam to coal) ratio and coal type on the reaction performance were accessed. The results indicated that the preferred temperature was 1350 °C, which ensured the miscibility of coal–steam–slag, the diffusion of reactant in molten BFS as well as recovering waste heat. The optimal S/C ratio was 1.5–2.0 for producing HRG. Under these conditions, the hydrogen fraction was higher than 63% and the gas yield reached to 1.89 Nm"3/kg. The CE and CGE were higher than 96% and 102%, respectively. The YH_2 also reached to 1.20 Nm"3/kg. Meanwhile, different types of coal were successfully gasified in molten BFS reactor for producing HRG. The proposed method enhanced the gasification efficiency of different types of coal, recovered the BFS waste heat effectively, and had important guidance for industrial manufacture.

  17. Application of intensified heat transfer for the retrofit of heat exchanger network

    Wang, Yufei; Pan, Ming; Bulatov, Igor; Smith, Robin; Kim, Jin-Kuk

    2012-01-01

    Highlights: → Novel design approach for the retrofit of HEN based on intensified heat transfer. → Development of a mathematical model to evaluate shell-and-tube heat exchanger performances. → Identification of the most appropriate heat exchangers requiring heat transfer enhancements in the heat exchanger network. -- Abstract: A number of design methods have been proposed for the retrofit of heat exchanger networks (HEN) during the last three decades. Although considerable potential for energy savings can be identified from conventional retrofit approaches, the proposed solutions have rarely been adopted in practice, due to significant topology modifications required and resulting engineering complexities during implementation. The intensification of heat transfer for conventional shell-and-tube heat exchangers can eliminate the difficulties of implementing retrofit in HEN which are commonly restricted by topology, safety and maintenance constraints, and includes high capital costs for replacing equipment and pipelines. This paper presents a novel design approach to solve HEN retrofit problems based on heat transfer enhancement. A mathematical model has been developed to evaluate shell-and-tube heat exchanger performances, with which heat-transfer coefficients and pressure drops for both fluids in tube and shell sides are obtained. The developed models have been compared with the Bell-Delaware, simplified Tinker and Wills-Johnston methods and tested with the HTRI (registered) and HEXTRAN (registered) software packages. This demonstrates that the new model is much simpler but can give reliable results in most cases. For the debottlenecking of HEN, four heuristic rules are proposed to identify the most appropriate heat exchangers requiring heat transfer enhancements in the HEN. The application of this new design approach allows a significant improvement in energy recovery without fundamental structural modifications to the network.

  18. BASIMO - Borehole Heat Exchanger Array Simulation and Optimization Tool

    Schulte, Daniel O.; Bastian, Welsch; Wolfram, Rühaak; Kristian, Bär; Ingo, Sass

    2017-04-01

    Arrays of borehole heat exchangers are an increasingly popular source for renewable energy. Furthermore, they can serve as borehole thermal energy storage (BTES) systems for seasonally fluctuating heat sources like solar thermal energy or district heating grids. The high temperature level of these heat sources prohibits the use of the shallow subsurface for environmental reasons. Therefore, deeper reservoirs have to be accessed instead. The increased depth of the systems results in high investment costs and has hindered the implementation of this technology until now. Therefore, research of medium deep BTES systems relies on numerical simulation models. Current simulation tools cannot - or only to some extent - describe key features like partly insulated boreholes unless they run fully discretized models of the borehole heat exchangers. However, fully discretized models often come at a high computational cost, especially for large arrays of borehole heat exchangers. We give an update on the development of BASIMO: a tool, which uses one dimensional thermal resistance and capacity models for the borehole heat exchangers coupled with a numerical finite element model for the subsurface heat transport in a dual-continuum approach. An unstructured tetrahedral mesh bypasses the limitations of structured grids for borehole path geometries, while the thermal resistance and capacity model is improved to account for borehole heat exchanger properties changing with depth. Thereby, partly insulated boreholes can be considered in the model. Furthermore, BASIMO can be used to improve the design of BTES systems: the tool allows for automated parameter variations and is readily coupled to other code like mathematical optimization algorithms. Optimization can be used to determine the required minimum system size or to increase the system performance.

  19. Geothermal heat exchanger with coaxial flow of fluids

    Pejić Dragan M.

    2005-01-01

    Full Text Available The paper deals with a heat exchanger with coaxial flow. Two coaxial pipes of the secondary part were placed directly into a geothermal boring in such a way that geothermal water flows around the outer pipe. Starting from the energy balance of the exchanger formed in this way and the assumption of a study-state operating regime, a mathematical model was formulated. On the basis of the model, the secondary circle output temperature was determined as a function of the exchanger geometry, the coefficient of heat passing through the heat exchange areas, the average mass isobaric specific heats of fluid and mass flows. The input temperature of the exchanger secondary circle and the temperature of the geothermal water at the exit of the boring were taken as known values. Also, an analysis of changes in certain factors influencing the secondary water temperature was carried out. The parameters (flow temperature of the deep boring B-4 in Sijarinska Spa, Serbia were used. The theoretical results obtained indicate the great potential of this boring and the possible application of such an exchanger.

  20. Analysis of radiative heat transfer impact in cross-flow tube and fin heat exchangers

    Hanuszkiewicz-Drapała Małgorzata

    2016-03-01

    Full Text Available A cross-flow, tube and fin heat exchanger of the water – air type is the subject of the analysis. The analysis had experimental and computational form and was aimed for evaluation of radiative heat transfer impact on the heat exchanger performance. The main element of the test facility was an enlarged recurrent segment of the heat exchanger under consideration. The main results of measurements are heat transfer rates, as well as temperature distributions on the surface of the first fin obtained by using the infrared camera. The experimental results have been next compared to computational ones coming from a numerical model of the test station. The model has been elaborated using computational fluid dynamics software. The computations have been accomplished for two cases: without radiative heat transfer and taking this phenomenon into account. Evaluation of the radiative heat transfer impact in considered system has been done by comparing all the received results.

  1. Practical model for economic optimization of a heat recovery plate heat exchanger and its examination

    Lepach, T.; Marttila, E.; Hammo, S.

    1997-12-31

    This report presents a practical model for designers whose job it is to dimension a plate heat exchanger used especially in heat recovery systems for ventilation. Special attention was given to the economic optimization of such a unit. The first part of the report presents the most important types of heat exchangers and then goes on to present those that are normally used in ventilation systems for heat recovery. The second part discusses the operating costs, investments required and the savings in costs that can be achieved through heat recovery. The third part takes a look at the theory of heat transfer and the characteristics of heat exchanger. In the finally part, a utilization of this model is presented. The results from this are discussed in the following. The developed equations have been calculated and plotted by the use of the numeric software MATLAB. The code used for calculation with MATLAB is listed in the appendix. (orig.) 16 refs.

  2. Heat pumps and heat exchangers in cow and pig houses in the Nordic countries. Utilization potentials

    Pedersen, S [Statens Jordbrugstekniske Forsoeg, Horsens, Denmark

    1985-01-01

    An assessment is made of how many heat pumps it may be possible to establish in animal buildings in the Danish, Swedish, Norwegian, Finnish, and Icelandic agriculture. This assessment is based on the present livestock structure. Furthermore information is given of the yearly oil conservation that theoretically can be obtained, provided heat pumps and heat exchangers are installed every where with a sufficient livestock basis. The largest energy conservation can be obtained by heat recovery in cow- and pig houses and by heat exchangers in production of piglets.

  3. Experimental investigation of water sprayed finned heat exchanger tube bundles

    Sommer, A.

    1987-07-01

    Experimental investigations have been made to study the performance of two finned tube-bundle heat exchangers (FORGO type) when wetted by water sprays. The heat exchangers are designed to cool water in a dry cooling tower. The test-elements had a frontal area of 1 m 2 . The water sprays were created by 20 nozzles, 200 mm in front of the heat exchangers. Air velocities at the inlet of the coolers were in the range 0,8 m/s to 12 m/s and initial temperature differences ITD reached 45 degrees C. The test facility was designed to determine the combined latent and sensible heat fluxes in the wetted heat exchanger, the airside pressure drop and the air humidity and temperature at the exchanger inlet and outlet, and to measure the weight of the water wetting the cooler's surface. The sprayed test elements were investigated in different positions, but most of the experiments were carried out in the position with the fins horizontal

  4. Compact heat exchanger technologies for the HTRs recuperator application

    Thonon, B.; Breuil, E.

    2001-01-01

    Modern HTR nuclear power plants which are now under development (projects GT-MHR, PBMR) are based on the direct cycle concept. This concept leads to a more important efficiency compared to the steam cycle but requires the use of high performance components such as an helium/helium heat exchanger called recuperator to guarantee the cycle efficiency. Using this concept, a net plant efficiency of around 50% can be achieved in the case of an electricity generating plant. As geometric constraints are particularly important for such a gas reactor to limit the size of the primary vessels, compact heat exchangers operating at high pressure and high temperature are attractive potential solutions for the recuperator application. In this frame, Framatome and CEA have reviewed the various technologies of compact heat exchangers used in industry. The first part of the paper will give a short description of the heat exchangers technologies and their ranges of application. In a second part, a selection of potential compact heat exchangers technologies are proposed for the recuperator application. This selection will be based upon their capabilities to cope with the operating conditions parameters (pressure, temperature, flow rate) and with other parameters such as fouling, corrosion, compactness, weight, maintenance and reliability. (author)

  5. Nonlinear electron-phonon heat exchange

    Woods, L.M.; Mahan, G.D.

    1998-01-01

    A calculation of the energy exchange between phonons and electrons is done for a metal at very low temperatures. We consider the energy exchange due to two-phonon processes. Second-order processes are expected to be important at temperatures less than 1 K. We include two different second-order processes: (i) the Compton-like scattering of phonons, and (ii) the electron-dual-phonon scattering from the second-order electron-phonon interaction. It is found that the Compton-like process contains a singular energy denominator. The singularity is removed by introducing quasiparticle damping. For pure metals we find that the energy exchange depends upon the lifetime of the electrons and it is proportional to the temperature of the lattice as T L 8 . The same calculation is performed for the electron-dual-phonon scattering and it is found that the temperature dependence is T L 9 . The results can be applied to quantum dot refrigerators. copyright 1998 The American Physical Society

  6. Pump/heat exchanger assembly for pool-type reactor

    Nathenson, R.D.; Slepian, R.M.

    1989-01-01

    This patent describes a heat exchanger and pump assembly for transferring thermal energy from a heated, first electrically conductive fluid to a pumped, second electrically conductive fluid and for transferring internal energy from the pumped, second electrically conductive fluid to the first electrically conductive fluid, the assembly adapted to be disposed within a pool of the first electrically conductive fluid and comprising: a heat exchanger comprising means for defining a first annularly shaped cavity for receiving a flow of the second electrically conductive fluid and a plurality of tubes disposed within the cavity, whereby the second electrically conductive fluid in the cavity is heated, each of the tubes having an input and an output end. The input ends being disposed at the top of the heat exchanger for receiving from the pool a flow of the first electrically conductive fluid therein. The output ends being disposed at the bottom of and free of the cavity defining means for discharging the first electrically conductive fluid directly into the pool; a pump disposed beneath the heat exchanger and comprised of a plurality of flow couplers disposed in a circular array, each flow coupler comprised of a pump duct for receiving the first electrically conductive fluid and a generator duct for receiving the second electrically conductive fluid

  7. Inverse heat transfer problem in digital temperature control in plate fin and tube heat exchangers

    Taler, Dawid; Sury, Adam

    2011-12-01

    The aim of the paper is a steady-state inverse heat transfer problem for plate-fin and tube heat exchangers. The objective of the process control is to adjust the number of fan revolutions per minute so that the water temperature at the heat exchanger outlet is equal to a preset value. Two control techniques were developed. The first is based on the presented mathematical model of the heat exchanger while the second is a digital proportional-integral-derivative (PID) control. The first procedure is very stable. The digital PID controller becomes unstable if the water volumetric flow rate changes significantly. The developed techniques were implemented in digital control system of the water exit temperature in a plate fin and tube heat exchanger. The measured exit temperature of the water was very close to the set value of the temperature if the first method was used. The experiments showed that the PID controller works also well but becomes frequently unstable.

  8. Applications of artificial neural networks for thermal analysis of heat exchangers - A review

    Mohanraj, M.; Jayaraj, S.; Muraleedharan, C.

    2015-01-01

    Artificial neural networks (ANN) have been widely used for thermal analysis of heat exchangers during the last two decades. In this paper, the applications of ANN for thermal analysis of heat exchangers are reviewed. The reported investigations on thermal analysis of heat exchangers are categorized into four major groups, namely (i) modeling of heat exchangers, (ii) estimation of heat exchanger parameters, (iii) estimation of phase change characteristics in heat exchangers and (iv) control of heat exchangers. Most of the papers related to the applications of ANN for thermal analysis of heat exchangers are discussed. The limitations of ANN for thermal analysis of heat exchangers and its further research needs in this field are highlighted. ANN is gaining popularity as a tool, which can be successfully used for the thermal analysis of heat exchangers with acceptable accuracy. (authors)

  9. Synthesis of hollandite-type LixMnO2 by Li+ ion-exchange in molten salt and lithium insertion characteristics

    Kadoma, Yoshihiro; Oshitari, Satoru; Ui, Koichi; Kumagai, Naoaki

    2007-01-01

    The Li + ion-exchange reaction of K + -type α-K 0.14 MnO 1.93 .nH 2 O containing different amounts of water molecules (n = 0-0.15) with a large (2 x 2) tunnel structure has been investigated in a LiNO 3 -LiCl molten salt at 300 deg. C. The Li + ion-exchanged products were examined by chemical analysis, X-ray diffraction, and transmission electron microscopy measurements. The K + ions and the hydrogens of the water molecules in the (2 x 2) tunnels of α-MnO 2 were exchanged by Li + ions in the molten salt, resulting in the Li + -type α-MnO 2 containing different amounts of Li + ions and lithium oxide (Li 2 O) in the (2 x 2) tunnels with maintaining the original hollandite structure. The electrochemical properties and structural variation with initial discharge and charge-discharge cycling of the Li + ion-exchanged α-MnO 2 samples have been investigated as insertion compounds in the search for new cathode materials for rechargeable lithium batteries. The Li + ion-exchanged α-MnO 2 samples provided higher capacities and higher Li + ion diffusivity than the parent K + -type materials on initial discharge and charge-discharge cyclings, probably due to the structural stabilization with the existence of Li 2 O in the (2 x 2) tunnels

  10. Materials, Turbomachinery and Heat Exchangers for Supercritical CO2 Systems

    Anderson, Mark; Nellis, Greg; Corradini, Michael

    2012-10-19

    The objective of this project is to produce the necessary data to evaluate the performance of the supercritical carbon dioxide cycle. The activities include a study of materials compatibility of various alloys at high temperatures, the heat transfer and pressure drop in compact heat exchanger units, and turbomachinery issues, primarily leakage rates through dynamic seals. This experimental work will serve as a test bed for model development and design calculations, and will help define further tests necessary to develop high-efficiency power conversion cycles for use on a variety of reactor designs, including the sodium fast reactor (SFR) and very high-temperature gas reactor (VHTR). The research will be broken into three separate tasks. The first task deals with the analysis of materials related to the high-temperature S-CO{sub 2} Brayton cycle. The most taxing materials issues with regard to the cycle are associated with the high temperatures in the reactor side heat exchanger and in the high-temperature turbine. The system could experience pressures as high as 20MPa and temperatures as high as 650°C. The second task deals with optimization of the heat exchangers required by the S-CO{sub 2} cycle; the S-CO{sub 2} flow passages in these heat exchangers are required whether the cycle is coupled with a VHTR or an SFR. At least three heat exchangers will be required: the pre-cooler before compression, the recuperator, and the heat exchanger that interfaces with the reactor coolant. Each of these heat exchangers is unique and must be optimized separately. The most challenging heat exchanger is likely the pre-cooler, as there is only about a 40°C temperature change but it operates close to the CO{sub 2} critical point, therefore inducing substantial changes in properties. The proposed research will focus on this most challenging component. The third task examines seal leakage through various dynamic seal designs under the conditions expected in the S-CO{sub 2} cycle

  11. Heat exchangers for automotive gas turbine power plants

    Penny, R.N.

    1974-01-01

    Automotive gas turbine power plants are now in the final stages of development for quantity manufacture. A crucial factor in this development is the regenerative heat exchanger. The relative merits of the rotary regenerative and static recuperative heat exchanger are compared. Thermal efficiency and initial cost are two vital issues involved in the design of small gas turbines for the commercial establishment of gas turbine vehicles. The selection of a material for the rotaty regenerator is essentially related to resolving the two vital issues of future small gas turbines and is, therefore, analysed. The account of the pioneering work involved in engineering the glass ceramic and other non-metal regenerators includes a complete failure analysis based on running experience with over 200 ceramic regenerators. The problems of sealing, supporting and manufacturing the ceramic regenerator are discussed and future practical designs are outlined. Heat exchange theory applied to small gas turbines is also reviewed

  12. Corrosion resistance of heat exchange equipment in hydrotreating Orenburg Condensate

    Teslya, B.M.; Burlov, V.V.; Parputs, I.V.; Parputs, T.P.

    1986-01-01

    The authors study the corrosion resistance of materials of construction and select appropriate materials for the fabrication of heat exchange equipment that will be serviceable under hydrotreating conditions. This paper discusses the Orenburg condensate hydrotreating unit which has been shut down repeatedly for repair because of corrosion damage to components of heat exchangers in the reactor section: tube bundles (08Kh18N10T steel), corrugated compensators (12Kh18N10T steel), and pins of the floating heads (37Kh13N8G8MFB steel). The authors recommend that the tube bundles and the compensators in heat exchangers in the reaction section should be fabricated of 08Kh21N6M2T or 10Kh17N13M2T steel. The pins have been replaced by new pins made of 10Kh17N13 X M2T steel, increasing the service life from 6-12 months to 2 years

  13. Stress analysis of HTR-10 steam generator heat exchanging tubes

    Dong Jianling; Zhang Xiaohang; Yin Dejian; Fu Jiyang

    2001-01-01

    Steam Generator (SG) heat exchanging tubes of 10 MW High Temperature Gas Cooled Reactor (HTR-10) are protective screens between the primary loop of helium with radioactivity and the secondary loop of feeding water and steam without radioactivity. Water and steam will enter into the primary loop when rupture of the heat exchanging tubes occurs, which lead to increase of the primary loop pressure and discharge of radioactive materials. Therefore it is important to guarantee the integrity of the tubes. The tube structure is spiral tube with small bending radius, which make it impossible to test with volumetric in-service detection. For such kind of spiral tube, using LBB concept to guarantee the integrity of the tubes is an important option. The author conducts stress analysis and calculation of HTR-10 SG heat exchanging tubes using the FEM code of piping stress analysis, PIPESTRESS. The maximum stress and the dangerous positions are obtained

  14. Preliminary results of statistical dynamic experiments on a heat exchanger

    Corran, E.R.; Cummins, J.D.

    1962-10-01

    The inherent noise signals present in a heat exchanger have been recorded and analysed in order to determine some of the statistical dynamic characteristics of the heat exchanger. These preliminary results show that the primary side temperature frequency response may be determined by analysing the inherent noise. The secondary side temperature frequency response and cross coupled temperature frequency responses between primary and secondary are poorly determined because of the presence of a non-stationary noise source in the secondary circuit of this heat exchanger. This may be overcome by correlating the dependent variables with an externally applied noise signal. Some preliminary experiments with an externally applied random telegraph type of signal are reported. (author)

  15. Techniques for the improvement of heat exchange

    Huyghe, J.

    1983-01-01

    The target of the described techniques is either to improve the performances of the equipements or to reduce their cost price. These techniques were developed at the laboratory scale and some of them were tested in pilot units. Neither of them has yet been applied in commercial plants. Different type of corrogated tubes, thin film evaporation, dropwise condensation, plastic tube or plates, tube configuration and heat pipes are examined [fr

  16. Ground Source Heat Pump Sub-Slab Heat Exchange Loop Performance in a Cold Climate

    Mittereder, N.; Poerschke, A.

    2013-11-01

    This report presents a cold-climate project that examines an alternative approach to ground source heat pump (GSHP) ground loop design. The innovative ground loop design is an attempt to reduce the installed cost of the ground loop heat exchange portion of the system by containing the entire ground loop within the excavated location beneath the basement slab. Prior to the installation and operation of the sub-slab heat exchanger, energy modeling using TRNSYS software and concurrent design efforts were performed to determine the size and orientation of the system. One key parameter in the design is the installation of the GSHP in a low-load home, which considerably reduces the needed capacity of the ground loop heat exchanger. This report analyzes data from two cooling seasons and one heating season. Upon completion of the monitoring phase, measurements revealed that the initial TRNSYS simulated horizontal sub-slab ground loop heat exchanger fluid temperatures and heat transfer rates differed from the measured values. To determine the cause of this discrepancy, an updated model was developed utilizing a new TRNSYS subroutine for simulating sub-slab heat exchangers. Measurements of fluid temperature, soil temperature, and heat transfer were used to validate the updated model.

  17. Characterization of a mini-channel heat exchanger for a heat pump system

    Arteconi, A; Giuliani, G; Tartuferi, M; Polonara, F

    2014-01-01

    In this paper a mini-channel aluminum heat exchanger used in a reversible heat pump is presented. Mini-channel finned heat exchangers are getting more and more interest for refrigeration systems, especially when compactness and low refrigerant charge are desired. Purpose of this paper was to characterize the mini-channel heat exchanger used as evaporator in terms of heat transfer performance and to study the refrigerant distribution in the manifold. The heat exchanger characterization was performed experimentally by means of a test rig built up for this purpose. It is composed of an air-to-air heat pump, air channels for the external and internal air circulation arranged in a closed loop, measurement sensors and an acquisition system. The overall heat transfer capacity was assessed. Moreover, in order to characterize the flow field of the refrigerant in the manifold of the heat exchanger, a numerical investigation of the fluid flow by means of CFD was performed. It was meant to evaluate the goodness of the present design and to identify possible solutions for the future improvement of the manifold design.

  18. Numerical study on boiling heat transfer enhancement in a microchannel heat exchanger

    Jeon, Jin Ho; Suh, Young Ho; Son, Gi Hun

    2008-01-01

    Flow boiling in a microchannel heat exchanger has received attention as an effective heat removal mechanism for high power-density microelectronics. Despite extensive experimental studied, the bubble dynamics coupled with boiling heat transfer in a microchannel heat exchanger is still not well understood due to the technological difficulties in obtaining detailed measurements of microscale two-phase flows. In this study, complete numerical simulations are performed to further clarify the dynamics of flow boiling in a microchannel heat exchanger. The level set method for tracking the liquid-vapor interface is modified to include the effects of phase change and contact angle and to treat an immersed solid surface. Based on the numerical results, the effects of modified channel shape on the bubble growth and heat transfer are quantified

  19. Annual simulations of heat pump systems with vertical ground heat exchangers

    Bernier, M.A.; Randriamiarinjatovo, D. [Ecole Polytechnique, Montreal, PQ (Canada). Dept. de Genie Mecanique

    2001-06-01

    The recent increased popularity in ground-coupled heat pump (GCHP) systems is due to their energy saving potential. However, in order for a GCHP to operate efficiently, they must be sized correctly. This paper presents a method to perform annual simulations of GCHP systems to optimize the length of the ground heat exchanger and provide annual energy consumption data. A computer program has been developed to simulate the building load, heat pump and the ground heat exchanger, the three most distinct parts of the system. The coupled governing equations of these three models are solved simultaneously until a converged solution is obtained at each time step. The simulations are performed using the Engineering Equation Solver (EES). This program has proven to be useful in balancing ground heat exchanger length against heat pump energy consumption.15 refs., 9 figs.

  20. Numerical Modeling of Fin and Tube Heat Exchanger for Waste Heat Recovery

    Singh, Shobhana; Sørensen, Kim; Condra, Thomas Joseph

    In the present work, multiphysics numerical modeling is carried out to predict the performance of a liquid-gas fin and tube heat exchanger design. Three-dimensional (3D) steady-state numerical model using commercial software COMSOL based on finite element method (FEM) is developed. The study...... associates conjugate heat transfer phenomenon with the turbulent flow to describe the variable temperature and velocity profile. The performance of heat exchanger design is investigated in terms of overall heat transfer coefficient, Nusselt number, Colburn j-factor, flow resistance factor, and efficiency...... between fin and tube. The present numerical model predicts the performance of the heat exchanger design, therefore, can be applied to existing waste heat recovery systems to improve the overall performance with optimized design and process-dependent parameters....

  1. Internal dust recirculation system for a fluidized bed heat exchanger

    Gamble, Robert L.; Garcia-Mallol, Juan A.

    1981-01-01

    A fluidized bed heat exchanger in which air is passed through a bed of particulate material containing fuel disposed in a housing. A steam/water natural circulation system is provided in a heat exchange relation to the bed and includes a steam drum disposed adjacent the bed and a tube bank extending between the steam drum and a water drum. The tube bank is located in the path of the effluent gases exiting from the bed and a baffle system is provided to separate the solid particulate matter from the effluent gases. The particulate matter is collected and injected back into the fluidized bed.

  2. Transfer coefficients for plate fin and elliptical tube heat exchangers

    Saboya, S.M.; Saboya, F.E.M.

    1981-01-01

    In order to determine transfer coefficients for plate fin and elliptical tube exchangers, mass transfer experiments have been performed using the naphthalene sublimation technique. By means of the heat-mass transfer analogy, the results can be converted to heat transfer results. The transfer coefficients were compared with those for circular tube exchangers and the comparison revealed no major differences. This is a positive outcome, since the use of elliptical tubes may reduce substantially the pressure drop, without affecting the transfer characteristics.(Author) [pt

  3. Analysis of defect tubes of fast reactor heat exchanger

    Rukhlyada, N.Ya.

    2014-01-01

    The experimental Auger electron spectroscopy and X-ray diffraction microanalysis data of laboratory investigations of defect tubes of heat exchanger with sodium coolant are presented. Element distribution through depth of corrosion layers form on the side of coolant (sodium) and on the surface contacting with steam in heat exchanger tube is studied. Sodium presence through all thickness of the tube is determined. It is shown that treatment of 12Cr18N9 steel surface by plasma pulses decreases intergranular corrosion susceptibility. It is related with structural changes of surface layer (∼ 20 μm), its enrichment by chromium and formation of chromium oxide protective film [ru

  4. DOE/ANL/HTRI heat exchanger tube vibration data bank

    Halle, H.; Chenoweth, J.M.; Wambsganss, M.W.

    1980-02-01

    Development of a new heat exchanger tube vibration data bank at Argonne National Laboratory is described. Comprehensive case histories on heat exchangers that have experienced tube-vibration problems and units that have been trouble-free are accumulated and this information is rendered available for evaluation, improvement, and development of vibration-prediction methods and design guidelines. Discussions include difficulties in generating a data bank, data form development, and solicitation efforts. Also included are 15 case histories upon which the data bank will be built. As new case histories are received, they will be assembled and published as addenda to this report

  5. Simultaneous optimization of water and heat exchange networks

    Chen, Zhiyou; Hou, Yanlong; Li, Xiaoduan; Wang, Jingtao [Tianjin University, Tianjin (China)

    2014-04-15

    This paper focuses on the simultaneous optimization of the heat-integrated water allocation networks. A mathematic model is established to illustrate the modified state-space representation of this problem. An easy logical method is employed to help identify the streams of hot or cold ones. In this model, the water exchange networks (WEN), heat exchange networks (HEN), and the interactions between the WEN and HEN combine together as one unity. Thus, the whole network can be solved at one time, which enhances the possibility to get a global optimal result. Examples from the literature and a PVC plant are analyzed to illustrate the accuracy and applicability of this method.

  6. Method for the positioning of pipes in a heat exchanger

    1983-01-01

    The invention relates to a method for positioning pipes in a heat exchanger. The grating that supports the pipes of the heat exchanger may be equipped with projections in the passages that also support the pipes. Such projections may, however, obstruct the positioning of the pipes in the grating. The purpose of the invention is to bypass this problem by applying receding projections that move outward when a wedge is put in the grating and thereupon turned round in such a way that the pipes can freely be positioned. Thereupon, the wedge is turned back and the projections will resume their positions. (Auth.)

  7. Potential for ultrasonic inspection of heat exchanger tubes

    Ward, M.J.

    1980-01-01

    Preliminary results of a program to develop an ultrasonic inspection method for heat-exchanger tubes, to be used as alternative or complementary to eddy-curent testing were sufficiently promising to warrant further study. Problems were encountered in adapting a standard commercial transducer and a custom-made transducer to provide full 360 degree coverage of an area for in-service inspection, but it might be possible to overcome these problems. The results showed it might prove impossible to design a transducer to handle the tight U-bends in some heat exchangers. The most promising area of application for ultrasonic inspection was found to be around the tubesheet. (DN)

  8. Auxiliary heat exchanger for a gas-cooled nuclear reactor

    Ecker, H.; Gasch, K.; Lischer, R.; Spilker, H.

    1978-01-01

    The proposal concerns the design configuration of the individual components of a heat exchanger with circular cross-section, being placed within a lined pod of the concrete shell of the pressure vessel. The heat exchanger has got a vertical cooler installed below the circulator. The components are arranged in such manner that the access to the pipe lines for in-service inspections is assured. Uniform velocity distribution of the gas streaming into the cooler from below is to be achieved. (GL) 891 GL/GL 892 MKO [de

  9. Investigation of the tube side flow distribution in heat exchangers

    AbuRomia, M.M.; Pyare, R.

    1977-01-01

    The tube side flow distribution in heat exchangers is being investigated through the solution of the governing equations of fluid mechanics with distributed resistances that simulate the presence of the tubes. The modeling scheme used in the analysis and the numerical methods of solving the governing equations are described. The analysis is applied to the CRBRP-Intermediate Heat Exchanger (IHX), where its tube side plenum is simulated by several models that approximate its spherical boundary. The flow field within the plenum and the distribution of the total flow rate among the tubes are determined by the analysis

  10. Heat exchangers for high-temperature thermodynamic cycles

    Fraas, A.P.

    1975-01-01

    The special requirements of heat exchangers for high temperature thermodynamic cycles are outlined and discussed with particular emphasis on cost and thermal stress problems. Typical approaches that have been taken to a comprehensive solution intended to meet all of the many boundary conditions are then considered by examining seven typical designs including liquid-to-liquid heat exchangers for nuclear plants, a heater for a closed cycle gas turbine coupled to a fluidized bed coal combustion chamber, steam generators for nuclear plants, a fossil fuel-fired potassium boiler, and a potassium condenser-steam generator. (auth)

  11. Predicted and measured velocity distribution in a model heat exchanger

    Rhodes, D.B.; Carlucci, L.N.

    1984-01-01

    This paper presents a comparison between numerical predictions, using the porous media concept, and measurements of the two-dimensional isothermal shell-side velocity distributions in a model heat exchanger. Computations and measurements were done with and without tubes present in the model. The effect of tube-to-baffle leakage was also investigated. The comparison was made to validate certain porous media concepts used in a computer code being developed to predict the detailed shell-side flow in a wide range of shell-and-tube heat exchanger geometries

  12. CFD simulation of air to air enthalpy heat exchanger

    Al-Waked, Rafat; Nasif, Mohammad Shakir; Morrison, Graham; Behnia, Masud

    2013-01-01

    Highlights: • A CFD model capable of modelling conjugate heat and mass transfer processes. • A mesh independence studies and a CFD model validation have been conducted. • Effects of flow direction on the effectiveness have been examined. • Performance parameters were sensible and latent effectiveness and pressure drop. - Abstract: A CFD model which supports conjugate heat and mass transfer problem representation across the membrane of air-to-air energy recovery heat exchangers has been developed. The model consists of one flow passage for the hot stream and another for the adjacent cold stream. Only half of each flow passage volume has been modelled on each side of the membrane surface. Three dimensional, steady state and laminar flow studies have been conducted using a commercial CFD package. The volumetric species transport model has been adopted to describe the H 2 O and air gas mixtures. Mesh dependency has been examined and followed by validation of the CFD model against published data. Furthermore, effects of flow direction at the inlet of the heat exchanger on its thermal effectiveness have been investigated. Simulation results are presented and analysed in terms of sensible effectiveness, latent effectiveness and pressure drop across the membrane heat exchanger. Results have shown that counter-flow configuration has greater sensitivity to the mesh centre perpendicular distance from the membrane when compared to the other two flow configurations (cross-/parallel-flow). However, the lateral mesh element length has shown minimal effect on the thermal effectiveness of the enthalpy heat exchanger. For the quasi-flow heat exchanger, a perpendicular flow direction to the inlets has been found to produce a higher performance in contrast to the non-perpendicular flow

  13. The Radiative Heat Transfer Properties of Molten Salts and Their Relevance to the Design of Advanced Reactors

    Chaleff, Ethan Solomon

    Molten salts, such as the fluoride salt eutectic LiF-NaF-KF (FLiNaK) or the transition metal fluoride salt KF-ZrF4, have been proposed as coolants for numerous advanced reactor concepts. These reactors are designed to operate at high temperatures where radiative heat transfer may play a significant role. If this is the case, the radiative heat transfer properties of the salt coolants are required to be known for heat transfer calculations to be performed accurately. Chapter 1 describes the existing literature and experimental efforts pertaining to radiative heat transfer in molten salts. The physics governing photon absorption by halide salts is discussed first, followed by a more specific description of experimental results pertaining to salts of interest. The phonon absorption edge in LiF-based salts such as FLiNaK is estimated and the technique described for potential use in other salts. A description is given of various spectral measurement techniques which might plausibly be employed in the present effort, as well as an argument for the use of integral techniques. Chapter 2 discusses the mathematical treatments required to approximate and solve for the radiative flux in participating materials. The differential approximation and the exact solutions to the radiative flux are examined, and methods are given to solve radiative and energy equations simultaneously. A coupled solution is used to examine radiative heat transfer to molten salt coolants. A map is generated of pipe diameters, wall temperatures, and average absorption coefficients where radiative heat transfer will increase expected heat transfer by more than 10% compared to convective methods alone. Chapter 3 presents the design and analysis of the Integral Radiative Absorption Chamber (IRAC). The IRAC employs an integral technique for the measurement of the entire electromagnetic spectrum, negating some of the challenges associated with the methods discussed in Chapter 1 at the loss of spectral

  14. YAG laser cladding to heat exchanger flange in actual plant

    Toshio, Kojima

    2001-01-01

    This paper is a sequel to ''Development of YAG Laser Cladding Technology to Heat Exchanger Flange'' presented in ICONE-8. A YAG Laser cladding technology is a permanent repairing and preventive maintenance method for heat exchanger's flange (channel side) seating surface which is degraded by the corrosion in long term operation. The material of this flange is carbon steel, and that of cladding wire is type 316 stainless steel so as to have high corrosion resistance. In former paper above, the soundness of cladding layers were presented to be verified. This channel side flange is bolted with tube sheet (shell side) through metal gasket. As the tube sheet side is already cladded a corrosion resistant material, it needs to apply the repairing and preventive maintenance method to only channel side. In 2000 this technology had been performed to the actual heat exchanger (Residual Heat Removal Heat Exchanger; RHR Hx) flange in domestic nuclear power plant. This paper described the outline, special equipment, and our total evaluation for this actual laser cladding work. And also several technical subjects which we should solve and/or improve for the next project was presented. (author)

  15. Optimization of the Heat Exchangers of a Thermoelectric Generation System

    Martínez, A.; Vián, J. G.; Astrain, D.; Rodríguez, A.; Berrio, I.

    2010-09-01

    The thermal resistances of the heat exchangers have a strong influence on the electric power produced by a thermoelectric generator. In this work, the heat exchangers of a thermoelectric generator have been optimized in order to maximize the electric power generated. This thermoelectric generator harnesses heat from the exhaust gas of a domestic gas boiler. Statistical design of experiments was used to assess the influence of five factors on both the electric power generated and the pressure drop in the chimney: height of the generator, number of modules per meter of generator height, length of the fins of the hot-side heat exchanger (HSHE), length of the gap between fins of the HSHE, and base thickness of the HSHE. The electric power has been calculated using a computational model, whereas Fluent computational fluid dynamics (CFD) has been used to obtain the thermal resistances of the heat exchangers and the pressure drop. Finally, the thermoelectric generator has been optimized, taking into account the restrictions on the pressure drop.

  16. Optimization of heat exchanger networks using genetic algorithms

    Teyssedou, A.; Dipama, J.; Sorin, M.

    2004-01-01

    Most thermal processes encountered in the power industry (chemical, metallurgical, nuclear and thermal power stations) necessitate the transfer of large amounts of heat between fluids having different thermal potentials. A common practice applied to achieve such a requirement consists of using heat exchangers. In general, each current of fluid is conveniently cooled or heated independently from each other in the power plant. When the number of heat exchangers is large enough, however, a convenient arrangement of different flow currents may allow a considerable reduction in energy consumption to be obtained (Linnhoff and Hidmarsh, 1983). In such a case the heat exchangers form a 'Heat Exchanger Network' (HEN) that can be optimized to reduce the overall energy consumption. This type of optimization problem, involves two separates calculation procedures. First, it is necessary to optimize the topology of the HEN that will permit a reduction in energy consumption to be obtained. In a second step the power distribution across the HEN should be optimized without violating the second law of thermodynamics. The numerical treatment of this kind of problem requires the use of both discrete variables (for taking into account each heat exchanger unit) and continuous variables for handling the thermal load of each unit. It is obvious that for a large number of heat exchangers, the use of conventional calculation methods, i.e., Simplexe, becomes almost impossible. Therefore, in this paper we present a 'Genetic Algorithm' (GA), that has been implemented and successfully used to treat complex HENs, containing a large number of heat exchangers. As opposed to conventional optimization techniques that require the knowledge of the derivatives of a function, GAs start the calculation process from a large population of possible solutions of a given problem (Goldberg, 1999). Each possible solution is in turns evaluated according to a 'fitness' criterion obtained from an objective

  17. Spacecraft Radiator Freeze Protection Using a Regenerative Heat Exchanger

    Ungar, Eugene K.; Schunk, Richard G.

    2011-01-01

    An active thermal control system architecture has been modified to include a regenerative heat exchanger (regenerator) inboard of the radiator. Rather than using a radiator bypass valve a regenerative heat exchanger is placed inboard of the radiators. A regenerator cold side bypass valve is used to set the return temperature. During operation, the regenerator bypass flow is varied, mixing cold radiator return fluid and warm regenerator outlet fluid to maintain the system setpoint. At the lowest heat load for stable operation, the bypass flow is closed off, sending all of the flow through the regenerator. This lowers the radiator inlet temperature well below the system set-point while maintaining full flow through the radiators. By using a regenerator bypass flow control to maintain system setpoint, the required minimum heat load to avoid radiator freezing can be reduced by more than half compared to a radiator bypass system.

  18. Numerical simulation of heat exchangers elliptical tubes and corrugated fins

    Borrajo Pérez, Rubén; González Bayón, Juan José; Menéndez Pérez, Alberto

    2015-01-01

    The intensified heat exchangers fins are widely used in the automotive and domestic industry. The low heat transfer coefficients on the air side are the main reason why these fins of heat exchangers need to be intensified. In this paper, the numerical simulation of a wavy fin type is made with elliptical tubes. The dimensions of the fin is in the range of those used in air conditioning equipment. The friction factor and the mass transfer coefficient as a function of the Reynolds number for this type of fin, always within the laminar regime is determined. The numerical model against experimental results published in the literature is validated. In addition the mechanisms that produce intensified heat transfer fin in such occur. (full text)

  19. Internal heat exchange tubes for industrial furnaces

    Hoetzl, M.; Lingle, T.M.

    1992-05-26

    This patent describes a method for cooling the work within an industrial furnace. It comprises providing a longitudinally extending outer tube which extends into the furnace having a closed axial end and an open axial end; providing a preformed inner tube open at both ends within the outer tube; injecting a coolant into the inner tube so that the coolant flows from one axial end of the tube out the opposite end adjacent the closed end of the outer tube, and from the closed end of the outer tube to the open end thereof; circulating a gas within the furnace against the outer tube to effect heat transfer therewith.

  20. Fouling detection in heat exchangers by Takagi-Sugeno observers

    Delrot, Sabrina

    2012-01-01

    The phenomenon of fouling in heat exchangers is currently an important topic. Indeed, the fouling is a costly issue that increases the energy loss (directly or indirectly through an over-sizing of the equipment), and therefore increases the water consumption. As a side effect, fouling increases CO 2 consumption that leads to environmental consequences. Fouling can be detected either on local scale, using expensive and specific sensors or on global scale. Global estimation of fouling can be done by measuring the variation of the mass of the exchanger, or by estimating the efficiency of the exchanger through the transfer coefficient. These two methods require very restricting conditions: a powered exchanger to measure mass variation and a steady state exchanger to estimate the efficiency. The work introduced in this thesis deals with the development of non-linear observers that detect fouling early enough to start an efficient cleaning process. As a beginning, a finite element model of a counter current tubular exchanger was proposed. Then three approaches, based on non-linear Takagi-Sugeno observers, were suggested to detect early fouling in heat exchangers. First approach consisted in a set of observers that estimated the parameters of fouling effect through an interpolation method. The second approach proposed a polynomial Takagi-Sugeno observer, using the theory of sums of squares. Finally, a observer of Takagi-Sugeno type with unknown inputs was developed. As a conclusion, a comparison between those different methods was done. (author)

  1. Scrap tyre recycling process with molten zinc as direct heat transfer and solids separation fluid: A new reactor concept.

    Riedewald, Frank; Goode, Kieran; Sexton, Aidan; Sousa-Gallagher, Maria J

    2016-01-01

    Every year about 1.5 billion tyres are discarded worldwide representing a large amount of solid waste, but also a largely untapped source of raw materials. The objective of the method was to prove the concept of a novel scrap tyre recycling process which uses molten zinc as the direct heat transfer fluid and, simultaneously, uses this media to separate the solids products (i.e. steel and rCB) in a sink-float separation at an operating temperature of 450-470 °C. This methodology involved: •construction of the laboratory scale batch reactor,•separation of floating rCB from the zinc,•recovery of the steel from the bottom of the reactor following pyrolysis.

  2. Thermodynamic Assessment of Hot Corrosion Mechanisms of Superalloys Hastelloy N and Haynes 242 in Eutectic Mixture of Molten Salts KF and ZrF4

    Michael V. Glazoff

    2012-02-01

    The KF - ZrF4 system was considered for the application as a heat exchange agent in molten salt nuclear reactors (MSRs) beginning with the work carried out at ORNL in early fifties. Based on a combination of excellent properties such as thermal conductivity, viscosity in the molten state, and other thermo-physical and rheological properties, it was selected as one of possible candidates for the nuclear reactor secondary heat exchanger loop.

  3. Numerical Simulation of Different Models of Heat Pipe Heat Exchanger Using AcuSolve

    Zainal Nurul Amira

    2017-01-01

    Full Text Available In this paper, a numerical simulation of heat pipe heat exchanger (HPHE is computed by using CFD solver program i.e. AcuSolve. Two idealized model of HPHE are created with different variant of entry’s dimension set to be case 1 and case 2. The geometry of HPHE is designed in SolidWorks and imported to AcuSolve to simulate the fluid flow numerically. The design of HPHE is the key to provide a heat exchanger system to work proficient as expected. Finally, the result is used to optimize and improving heat recovery systems of the increasing demand for energy efficiency in industry.

  4. Heat transfer performance test of PDHRS heat exchangers of PGSFR using STELLA-1 facility

    Hong, Jonggan, E-mail: hong@kaeri.re.kr; Yeom, Sujin; Eoh, Jae-Hyuk; Lee, Tae-Ho; Jeong, Ji-Young

    2017-03-15

    Highlights: • Heat transfer performance test of heat exchangers of PGSFR PDHRS is conducted using STELLA-1 facility. • Steady-state test results of DHX and AHX show good agreement with theoretical results of design codes. • Design codes for DHX and AHX are validated by STELLA-1 experimental results. • Heat transport capability of DHX and AHX is turned out to be satisfactory for reliable plant operation. - Abstract: The STELLA-1 facility was designed and constructed to carry out separate effect tests of the decay heat exchanger (DHX) and natural draft sodium-to-air heat exchanger (AHX), which are key components of the safety-grade decay heat removal system in PGSFR. The DHX is a sodium-to-sodium heat exchanger with a straight tube arrangement, and the AHX is a sodium-to-air heat exchanger with a helically coiled tube arrangement. The model heat exchangers in STELLA-1 have been designed to meet their own similitude conditions from the prototype ones, of which scale ratios were set to be unity in height (or length) and 1/2.5 in heat transfer rate. Consequently, the overall heat transfer coefficients and log-mean temperature differences of the prototypes have been preserved as well. The steady-state test results for each model heat exchanger obtained from STELLA-1 showed good agreement with the theoretical results of the computer design codes for thermal-sizing and a performance analysis of the DHX and AHX. In the DHX result comparison, the discrepancies in the heat transfer rate ranged from −4.4% to 2.0%, and in the AHX result comparison, they ranged from −11.1% to 12.6%. Therefore, the first step in thermal design codes validation for sodium heat exchangers, e.g., DHX and AHX, has been successfully completed with the experimental database obtained from STELLA-1. In addition, the heat transfer performance of the DHX and AHX was found to be satisfactory enough to secure a reliable decay heat removal performance.

  5. Experimental analysis of an air–water heat pump with micro-channel heat exchanger

    Brignoli, Riccardo; Cecchinato, Luca; Zilio, Claudio

    2013-01-01

    A multi-port extruded (MPE) aluminium flat tube air heat exchanger was compared to a round tube finned coil (FC). The MPE heat exchanger has parallel flow vertical tube configuration with headers in horizontal position and conventional folded louvred fins. The two heat exchangers were mounted on a 10 kW cooling capacity R410A packaged air heat pump. They were sized to approximately obtain the same cooling and heating capacities in chiller and heating mode, respectively. Climatic room steady state tests without frosting phenomena occurring during heat pump operation, demonstrated that the round tube and the flat tube heat exchanger performance are comparable. The MPE heat exchanger was tested with different refrigerant inlet distributor/outlet tubes configurations to investigate the effect of liquid refrigerant distribution. Cycling frosting/defrosting operations were tested with two equivalent machines placed in parallel outdoor and working at full load condition, one of the units was equipped with the MPE heat exchanger while the other mounted a standard finned coil. Penalization factors were analytically introduced to evaluate frosting associated heating energy and energy efficiency degradation. Test results indicate that both the heat pumps are penalized by frost formation but both the penalization factors are higher for the MPE-unit than the FC-unit one in the −6 to 4 °C air dry bulb temperature range. For the two units, a roughly linear dependence of the heating energy penalization factor and of the energy efficiency factor from the difference between outdoor air and saturated air at the evaporation temperature humidity ratio can be pointed out. - Highlights: ► A multi-port aluminium flat tube heat exchanger was compared to a round tube finned one in a heat pump application. ► In steady state tests without frosting the round and the flat tube heat exchanger are comparable. ► Different inlet distributor/outlet tubes configurations were tested to

  6. The study of development of welded compact plate heat exchanger for high temperature and pressure

    Park, Jae Hong; Lim, Hyug; Kim, Jung Kyu; Cho, Sung Youl; Kwon, Oh Boong

    2009-01-01

    In view of space saving, the design of more compact heat exchangers is relatively important. Also, to meet the demand for saving energy and resources today, manufacturers are trying to enhance efficiency and reduce the size and weight of heat exchangers. Over the past decade, there has been tremendous advancement in the manufacturing technology of high efficiency heat exchangers. This has allowed the use of smaller and high performance heat exchangers. Consequently, the use of smaller and high performance heat exchanger becomes popular in the design of heat exchangers. Welded compact plate heat exchanger is used in high temperature and pressure. In the design of heat exchanger, it is necessary to understand the heat transfer characteristics, so performance data are provided to help design of this type heat exchanger.

  7. ASME code considerations for the compact heat exchanger

    Nestell, James [MPR Associates Inc., Alexandria, VA (United States); Sham, Sam [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-08-31

    The mission of the U.S. Department of Energy (DOE), Office of Nuclear Energy is to advance nuclear power in order to meet the nation's energy, environmental, and energy security needs. Advanced high temperature reactor systems such as sodium fast reactors and high and very high temperature gas-cooled reactors are being considered for the next generation of nuclear reactor plant designs. The coolants for these high temperature reactor systems include liquid sodium and helium gas. Supercritical carbon dioxide (sCO₂), a fluid at a temperature and pressure above the supercritical point of CO₂, is currently being investigated by DOE as a working fluid for a nuclear or fossil-heated recompression closed Brayton cycle energy conversion system that operates at 550°C (1022°F) at 200 bar (2900 psi). Higher operating temperatures are envisioned in future developments. All of these design concepts require a highly effective heat exchanger that transfers heat from the nuclear or chemical reactor to the chemical process fluid or the to the power cycle. In the nuclear designs described above, heat is transferred from the primary to the secondary loop via an intermediate heat exchanger (IHX) and then from the intermediate loop to either a working process or a power cycle via a secondary heat exchanger (SHX). The IHX is a component in the primary coolant loop which will be classified as "safety related." The intermediate loop will likely be classified as "not safety related but important to safety." These safety classifications have a direct bearing on heat exchanger design approaches for the IHX and SHX. The very high temperatures being considered for the VHTR will require the use of very high temperature alloys for the IHX and SHX. Material cost considerations alone will dictate that the IHX and SHX be highly effective; that is, provide high heat transfer area in a small volume. This feature must be accompanied by low pressure drop and mechanical reliability and

  8. Heat exchanger networks design with constraints

    Amidpur, M.; Zoghi, A.; Nasiri, N.

    2000-01-01

    So far there have been two approaches to the problem of heat recovery system design where stream matching constraints exist. The first approach involves mathematical techniques for solving the combinational problem taking due recognition of the constraints. These methodologies are now efficient, still suffer from the problem of taking a significant amount of control and direction away from the designer. The second approach based upon so called pinch technology and involves the use of adaptation of standard problem table algorithm. Unfortunately, the proposed methodologies are not very easy to understand, therefore they fail to provide the insight and generally associated with these approaches. Here, a new pinch based methodology is presented. In this method, we modified the traditional numerical targeting procedure-problem table algorithm which is stream cascade table. Unconstrained groups are established by using of artificial intelligence method such that they have minimum utility consumption among different alternatives. Each group is an individual network, therefore, traditional optimization, used in pinch technology, should be employed. By transferring energy between groups heat recovery can be maximized, then each group designs individually and finally networks combine together. One of the advantages of using this method is simple targeting and easy networks-design. Besides the approach has the potential using of new network design methods such as dual temperature approach, flexible pinch design, pseudo pinch design. It is hoped that this methodology provides insight easy network design

  9. Generator-absorber-heat exchange heat transfer apparatus and method and use thereof in a heat pump

    Phillips, B.A.; Zawacki, T.S.

    1998-07-21

    Numerous embodiments and related methods for generator-absorber heat exchange (GAX) are disclosed, particularly for absorption heat pump systems. Such embodiments and related methods use, as the heat transfer medium, the working fluid of the absorption system taken from the generator at a location where the working fluid has a rich liquor concentration. 5 figs.

  10. Fluctuation relation for heat exchange in Markovian open quantum systems

    Ramezani, M.; Golshani, M.; Rezakhani, A. T.

    2018-04-01

    A fluctuation relation for the heat exchange of an open quantum system under a thermalizing Markovian dynamics is derived. We show that the probability that the system absorbs an amount of heat from its bath, at a given time interval, divided by the probability of the reverse process (releasing the same amount of heat to the bath) is given by an exponential factor which depends on the amount of heat and the difference between the temperatures of the system and the bath. Interestingly, this relation is akin to the standard form of the fluctuation relation (for forward-backward dynamics). We also argue that the probability of the violation of the second law of thermodynamics in the form of the Clausius statement (i.e., net heat transfer from a cold system to its hot bath) drops exponentially with both the amount of heat and the temperature differences of the baths.

  11. Empirical Analysis for the Heat Exchange Effectiveness of a Thermoelectric Liquid Cooling and Heating Unit

    Hansol Lim

    2018-03-01

    Full Text Available This study aims to estimate the performance of thermoelectric module (TEM heat pump for simultaneous liquid cooling and heating and propose empirical models for predicting the heat exchange effectiveness. The experiments were conducted to investigate and collect the performance data of TEM heat pump where the working fluid was water. A total of 57 sets of experimental data were statistically analyzed to estimate the effects of each independent variable on the heat exchange effectiveness using analysis of variance (ANOVA. To develop the empirical model, the six design parameters were measured: the number of transfer units (NTU of the heat exchangers (i.e., water blocks, the inlet water temperatures and temperatures of water blocks at the cold and hot sides of the TEM. As a result, two polynomial equations predicting heat exchange effectiveness at the cold and hot sides of the TEM heat pump were derived as a function of the six selected design parameters. Also, the proposed models and theoretical model of conventional condenser and evaporator for heat exchange effectiveness were compared with the additional measurement data to validate the reliability of the proposed models. Consequently, two conclusions have been made: (1 the possibility of using the TEM heat pump for simultaneous cooling and heating was examined with the maximum temperature difference of 30 °C between cold and hot side of TEM, and (2 it is revealed that TEM heat pump has difference with the conventional evaporator and condenser from the comparison results between the proposed models and theoretical model due to the heat conduction and Joule effect in TEM.

  12. A heat exchanger analogy of automotive paint ovens

    Rao, Preetham P.

    2013-01-01

    Computational prediction of vehicle temperatures in an automotive paint oven is essential to predict paint quality and manufacturability. The complex geometry of vehicles, varying scales in the flow, transient nature of the process, and the tightly coupled conjugate heat transfer render the numerical models computationally very expensive. Here, a novel, simplified model of the oven is developed using an analogy to a three-stream cross flow heat exchanger that transfers heat from air to a series of moving bodies and supporting carriers. The analogous heat exchanger equations are developed and solved numerically. Steady state Computational Fluid Dynamics (CFD) simulations are carried out to model the flow field and to extract the heat transfer coefficients around the body and carriers. The air temperature distribution from the CFD models is used as a boundary condition in the analogous model. Correction coefficients are used in the analogy to take care of various assumptions. These are determined from existing test data. The same corrections are used to predict air temperatures for a modified configuration of the oven and a different vehicle. The method can be used to conduct control volume analysis of ovens to determine energy efficiency, and to study new vehicle or oven designs. -- Highlights: • Analogy of an automotive paint oven as a three stream cross flow heat exchanger. • The three streams are vehicle bodies, carriers and hot air. • Convection coefficients and inlet air stream temperatures from steady CFD simulations. • Analogy useful for overall energy efficiency analysis of conveyor ovens in general

  13. Exchanging and Storing Energy. Reducing Energy Demand through Heat Exchange between Functions and Temporary Storage

    Sillem, E.

    2011-06-15

    As typical office buildings from the nineties have large heating and cooling installations to provide heat or cold wherever and whenever needed, more recent office buildings have almost no demand for heating due to high internal heat loads caused by people, lighting and office appliances and because of the great thermal qualities of the contemporary building envelope. However, these buildings still have vast cooling units to cool down servers and other energy consuming installations. At the same time other functions such as dwellings, swimming pools, sporting facilities, archives and museums still need to be heated most of the year. In the current building market there is an increasing demand for mixed-use buildings or so called hybrid buildings. The Science Business Centre is no different and houses a conference centre, offices, a museum, archives, an exhibition space and a restaurant. From the initial program brief it seemed that the building will simultaneously house functions that need cooling most of the year and functions that will need to be heated the majority of the year. Can this building be equipped with a 'micro heating and cooling network' and where necessary temporarily store energy? With this idea a research proposal was formulated. How can the demand for heating and cooling of the Science Business Centre be reduced by using energy exchange between different kinds of functions and by temporarily storing energy? In conclusion the research led to: four optimized installation concepts; short term energy storage in pavilion concept and museum; energy exchange between the restaurant and archives; energy exchange between the server space and the offices; the majority of heat and cold will be extracted from the soil (long term energy storage); the access heat will be generated by the energy roof; PV cells from the energy roof power all climate installations; a total energy plan for the Science Business Centre; a systematic approach for exchanging

  14. Heat exchanger operation in the externally heated air valve engine with separated settling chambers

    Kazimierski, Zbyszko; Wojewoda, Jerzy

    2014-01-01

    The crucial role in the externally heated air valve engine is played by its heat exchangers which work in a closed cycle. These are: a heater and a cooler and they are subject to a numerical analysis in the paper. Both of them are equipped with fixed volumes that are separate settling chambers causing that heat exchangers behave as almost stationary recuperators and analysis of the stationary behaviour is the main goal of the paper. Power and efficiency of the engine must be not lower than their averaged values for the same engine working in unsteady conditions. The results of calculations confirm such a statement. The pressure drop in the exchanger is another natural phenomenon presented. It has been overcome by use of additional blowers and the use of them is an additional focus of the presented analysis. A separation of settling chambers and additional blowers is a novelty in the paper. There is also a pre-heater applied in the engine which does not differ from well-known heat exchangers met in energy generation devices. The main objective of the paper is to find the behaviour of the engine model under stationary conditions of the heat exchangers and compare it with the non-stationary ones. - Highlights: • Externally heated air engine combined with forced working gas flow (supercharging). • Separate settling chambers allow for achieving stable and constant heat exchange parameters. • Pressure drop in heat exchangers overcome by additional blowers. • Reciprocating piston air engine, cam governing system, standard lubrication for externally heated engine. • Different fuels: oil, coal, gas, biomass also solar or nuclear energy

  15. Experimental study on the heat transfer characteristics in corrugated and flat plate type heat exchanger

    Park, Jung Hun; Jeong, Yong Ki; Jeon, Chung Hwan; Chang, Young June [Busan National Univ., Busan (Korea, Republic of); Lim, Hyeok [DHT, Busan (Korea, Republic of)

    2003-07-01

    An experiment was performed to study heat transfer characteristics between corrugated heat exchanger and flat plate type one. While heat capacity(13.86kW) was provided constantly and the flow speed was varied from 2.8 to 17.9m/s, the temperature and the pressure drop were measured. Furthermore, heat transfer coefficient, Colburn factor and Nusselt number were calculated using them. With increase of the flow speed for both exchangers, the coefficient and the pressure drop increased, but Colburn factor decreased. The coefficient, pressure drop and Colburn factor of the corrugated type were all higher than those of the flat one, which is due to the flow interruption with recirculation and reattachment of the corrugated type. The empirical correlations of Nusselt number were suggested for the tested two heat exchangers.

  16. Assessment of Real Heat Transfer Coefficients through Shell and Tube and Plate Heat Exchangers

    Dan CONSTANTINESCU

    2011-07-01

    Full Text Available The purpose of this paper is to present a procedure used in the assessment of the real heat transfer characteristic of shell and tube and plate heat exchangers. The theoretical fundamentals of the procedure are introduced as well as the measured data collection and processing. The theoretical analysis is focused on the adoption of criterial equations which, subjected to certain verification criteria presented in the paper, provide the most credible value of the convection heat transfer coefficients inside the circular and flat tubes. In the end two case studies are presented, one concerning a shell and tube heat exchanger operational at INCERC Thermal Substation and the other concerning a plate heat exchanger tested on the Laboratory Stand of the Department of Building Services and Efficient Use of Energy in Buildings of INCERC Bucharest.

  17. Ground Source Heat Pump Sub-Slab Heat Exchange Loop Performance in a Cold Climate

    Mittereder, Nick [IBACOS, Inc., Pittsburgh, PA (United States); Poerschke, Andrew [IBACOS, Inc., Pittsburgh, PA (United States)

    2013-11-01

    This report presents a cold-climate project that examines an alternative approach to ground source heat pump (GSHP) ground loop design. The innovative ground loop design is an attempt to reduce the installed cost of the ground loop heat exchange portion of the system by containing the entire ground loop within the excavated location beneath the basement slab. Prior to the installation and operation of the sub-slab heat exchanger, energy modeling using TRNSYS software and concurrent design efforts were performed to determine the size and orientation of the system. One key parameter in the design is the installation of the GSHP in a low-load home, which considerably reduces the needed capacity of the ground loop heat exchanger. This report analyzes data from two cooling seasons and one heating season.

  18. Heat exchanger for transfering heat produced in a high temperature reactor to an intermediate circuit gas

    Barchewitz, E.; Baumgaertner, H.

    1985-01-01

    The invention is concerned with improving the arrangement of a heat exchanger designed to transfer heat from the coolant gas circuit of a high temperature reactor to a gas which is to be used for a process heat plant. In the plant the material stresses are to be kept low at high differential pressures and temperatures. According to the invention the tube bundles designed as boxes are fixed within the heat exchanger closure by means of supply pipes having got loops. For conducting the hot gas the heat exchanger has got a central pipe leading out of the reactor vessel through the pod closure and having got only one point of fixation, lying in this closure. Additional advantageous designs are mentioned. (orig./PW)

  19. A novel compact heat exchanger using gap flow mechanism.

    Liang, J S; Zhang, Y; Wang, D Z; Luo, T P; Ren, T Q

    2015-02-01

    A novel, compact gap-flow heat exchanger (GFHE) using heat-transfer fluid (HTF) was developed in this paper. The detail design of the GFHE coaxial structure which forms the annular gap passage for HTF is presented. Computational fluid dynamics simulations were introduced into the design to determine the impacts of the gap width and the HTF flow rate on the GFHE performance. A comparative study on the GFHE heating rate, with the gap widths ranged from 0.1 to 1.0 mm and the HTF flow rates ranged from 100 to 500 ml/min, was carried out. Results show that a narrower gap passage and a higher HTF flow rate can yield a higher average heating rate in GFHE. However, considering the compromise between the GFHE heating rate and the HTF pressure drop along the gap, a 0.4 mm gap width is preferred. A testing loop was also set up to experimentally evaluate the GFHE capability. The testing results show that, by using 0.4 mm gap width and 500 ml/min HTF flow rate, the maximum heating rate in the working chamber of the as-made GFHE can reach 18 °C/min, and the average temperature change rates in the heating and cooling processes of the thermal cycle test were recorded as 6.5 and 5.4 °C/min, respectively. These temperature change rates can well satisfy the standard of IEC 60068-2-14:2009 and show that the GFHE developed in this work has sufficient heat exchange capacity and can be used as an ideal compact heat exchanger in small volume desktop thermal fatigue test apparatus.

  20. Polymeric hollow fiber heat exchanger as an automotive radiator

    Krásný, Ivo; Astrouski, Ilya; Raudenský, Miroslav

    2016-01-01

    Highlights: • Polymeric hollow fiber heat exchanger as an automotive radiator is proposed. • The mechanism of heat transfer (HT) relies on diameter of polymeric hollow fiber. • Grimson equation is sufficient for approximate prediction of the heat transfers. - Abstract: Nowadays, different automotive parts (tubing, covers, manifolds, etc.) are made of plastics because of their superior characteristics, low weight, chemical resistance, reasonable price and several other aspects. Manufacturing technologies are already well-established and the application of plastics is proven. Following this trend, the production of compact and light all-plastic radiators seems reasonable. Two plastic heat exchangers were manufactured based on polypropylene tubes of diameter 0.6 and 0.8 mm (so-called fibers) and tested. The heat transfer performance and pressure drops were studied with hot (60 °C) ethyleneglycol-water brine flowing inside the fibers and air (20 °C) outside because these conditions are conventional for car radiator operation. It was observed that heat transfer rates (up to 10.2 kW), overall heat transfer coefficients (up to 335 W/m"2 K), and pressure drops are competitive to conventional aluminium finned-tube radiators. Moreover, influence of fiber diameter was studied. It was observed that air-side convective coefficients rise with a decrease of fiber diameter. Air-side pressure drops of plastic prototypes were slightly higher than of aluminium radiator but it is expected that additional optimization will eliminate this drawback. Experimentally obtained air-side heat transfer coefficients were compared with the theoretical prediction using the Grimson equation and the Churchill and Bernstein approach. It was found that the Grimson equation is sufficient for approximate prediction of the outer HTCs and can be used for engineering calculations. Further work will concentrate on optimizing and developing a polymeric hollow fiber heat exchanger with reduced size

  1. Pump/heat exchanger assembly for pool-type reactor

    Nathenson, R.D.; Slepian, R.M.

    1987-01-01

    A heat exchanger and pump assembly comprising a heat exchanger including a housing for defining an annularly shaped cavity and supporting therein a plurality of heat transfer tubes. A pump is disposed beneath the heat exchanger and is comprised of a plurality of flow couplers disposed in a circular array. Each flow coupler is comprised of a pump duct for receiving a first electrically conductive fluid, i.e. the primary liquid metal, from a pool thereof, and a generator duct for receiving a second electrically conductive fluid, i.e. the intermediate liquid metal. The primary liquid metal is introduced from the reactor pool into the top, inlet ends of the tubes, flowing downward therethrough to be discharged from the tubes' bottom ends directly into the reactor pool. The primary liquid metal is variously introduced into the pump ducts directly from the reactor pool, either from the bottom or top end of the flow coupler. The intermediate fluid introduced into the generator ducts via the inlet duct and inlet plenum and after leaving the generator ducts passes through the annular cavity of the exchanger to cool the primary liquid in the tubes. The annular magnetic field of the pump is produced by a circular array of electromagnets having hollow windings cooled by a flow of the intermediate metal. (author)

  2. Shell and Double Concentric Tube Heat Exchanger Calculations and Analysis

    Basma Abbas Abdulmajeed

    2015-01-01

    Full Text Available This study concerns a new type of heat exchangers, which is that of shell-and-double concentric tube heat exchangers. The case studies include both design calculations and performance calculations. The new heat exchanger design was conducted according to Kern method. The volumetric flow rates were 3.6 m3/h and 7.63 m3/h for the hot oil and water respectively. The experimental parameters studied were: temperature, flow rate of hot oil, flow rate of cold water and pressure drop. A comparison was made for the theoretical and experimental results and it was found that the percentage error for the hot oil outlet temperature was (- 1.6%. The percentage errors for the pressure drop in the shell and in the concentric tubes were (17.2% and (- 39% respectively. For cold water outlet temperature, the percentage error was (- 3.3%, while it was (18% considering the pressure drop in the annulus formed. The percentage error for the total power consumed was (-10.8% A theoretical comparison was made between the new design and the conventional heat exchanger from the point of view of, length, mass, pressure drop and total power consumed.

  3. Heat exchanger with intermediate evaporating and condensing fluid

    Fraas, A.P.

    1978-01-01

    A shell and tube-type heat exchanger, such as a liquid sodium-operated steam generator for use in nuclear reactors, comprises a shell containing a primary fluid tube bundle, a secondary fluid tube bundle at higher elevation, and an intermediate fluid vaporizing at the surface of the primary fluid tubes and condensing at the surface of the secondary fluid tubes

  4. Thermal response testing of precast pile heat exchangers

    Pagola, Maria Alberdi; Poulsen, Søren Erbs; Jensen, Rasmus Lund

    The report is organized as follows: first, the concept of TRT is explained. Second, the test sites are described. Third, the field work is presented and a summary of the future work regarding the methodology to treat the data from the tests is provided. Finally, further documentation...... of the fieldwork, the pile heat exchangers and the TRT equipment is extended in diverse appendices....

  5. evaluation of total annual costs of heat exchanger networks using

    This study presents pinch analysis of some heat exchanger networks (HENs) problems using Hint integration (HINT) software. Three examples reported to have been solved using different approaches by various researchers to obtain the least possible total annual cost (TAC) were solved using the Hint software. In this work ...

  6. Heat exchanger for three substances, one preferably being hot ashes

    Vasiliev, B P; Borisov, N L; Semenov, M K; Ponomarev, I K; Tyryshkina, G B; Gorbatenko, I V

    1985-10-28

    The tubes of the heat exchanger are arranged as a lattice in a stand enclosed in a structure where the space is divided into collecting and distributing chambers, which in their turn are connected to corresponding tubes to forming special flow routes for the substance.

  7. Leak detection for heat exchangers in nuclear facilities

    Tsu, D.

    1979-01-01

    There is added to the secondary circuit 40 Ar, which can be activated. If the heat exchanger to the primary circuit has got a leak 40 Ar will enter the latter and is coverted into 40 Ar in the core of the He-cooled pebble-bed reactor. The gamma activity of 41 Ar is then determined. (DG) [de

  8. Numerical Simulations of Particle Deposition in Metal Foam Heat Exchangers

    Sauret, Emilie; Saha, Suvash C.; Gu, Yuantong

    2013-01-01

    Australia is a high-potential country for geothermal power with reserves currently estimated in the tens of millions of petajoules, enough to power the nation for at least 1000 years at current usage. However, these resources are mainly located in isolated arid regions where water is scarce. Therefore, wet cooling systems for geothermal plants in Australia are the least attractive solution and thus air-cooled heat exchangers are preferred. In order to increase the efficiency of such heat exchangers, metal foams have been used. One issue raised by this solution is the fouling caused by dust deposition. In this case, the heat transfer characteristics of the metal foam heat exchanger can dramatically deteriorate. Exploring the particle deposition property in the metal foam exchanger becomes crucial. This paper is a numerical investigation aimed to address this issue. Two-dimensional (2D) numerical simulations of a standard one-row tube bundle wrapped with metal foam in cross-flow are performed and highlight preferential particle deposition areas.

  9. Air Circulation and Heat Exchange under Reduced Pressures

    Rygalov, Vadim; Wheeler, Raymond; Dixon, Mike; Hillhouse, Len; Fowler, Philip

    Low pressure atmospheres were suggested for Space Greenhouses (SG) design to minimize sys-tem construction and re-supply materials, as well as system manufacturing and deployment costs. But rarified atmospheres modify heat exchange mechanisms what finally leads to alter-ations in thermal control for low pressure closed environments. Under low atmospheric pressures (e.g., lower than 25 kPa compare to 101.3 kPa for normal Earth atmosphere), convection is becoming replaced by diffusion and rate of heat exchange reduces significantly. During a period from 2001 to 2009, a series of hypobaric experiments were conducted at Space Life Sciences Lab (SLSLab) NASA's Kennedy Space Center and the Department of Space Studies, University of North Dakota. Findings from these experiments showed: -air circulation rate decreases non-linearly with lowering of total atmospheric pressure; -heat exchange slows down with pressure decrease creating risk of thermal stress (elevated leaf tem-peratures) for plants in closed environments; -low pressure-induced thermal stress could be reduced by either lowering system temperature set point or increasing forced convection rates (circulation fan power) within certain limits; Air circulation is an important constituent of controlled environments and plays crucial role in material and heat exchange. Theoretical schematics and mathematical models are developed from a series of observations. These models can be used to establish optimal control algorithms for low pressure environments, such as a space greenhouse, as well as assist in fundamental design concept developments for these or similar habitable structures.

  10. Secondary heat exchanger design and comparison for advanced high temperature reactor

    Sabharwall, P.; Kim, E. S.; Siahpush, A.; McKellar, M.; Patterson, M.

    2012-01-01

    Next generation nuclear reactors such as the advanced high temperature reactor (AHTR) are designed to increase energy efficiency in the production of electricity and provide high temperature heat for industrial processes. The efficient transfer of energy for industrial applications depends on the ability to incorporate effective heat exchangers between the nuclear heat transport system and the industrial process heat transport system. This study considers two different types of heat exchangers - helical coiled heat exchanger and printed circuit heat exchanger - as possible options for the AHTR secondary heat exchangers with distributed load analysis and comparison. Comparison is provided for all different cases along with challenges and recommendations. (authors)

  11. Heat exchanger, particularly liquid sodium heated steam generator

    Robin, Marcel; Tillequin, Jean.

    1977-01-01

    This invention relates to a liquid sodium heated steam generator the characteristic of which is an annular distribution chamber fed by two independent and diametrically opposed manifolds on a common horizontal axis, issuing respectively into two adjacent compartments made in the chambers on both sides of a vertical transversal partition containing the axis of the casing and extending perpendicularly to the manifolds, each compartment being itself divided into a number of adjacent sectors marked by folded metal sheets fixed to the distributor and shaped so as to present in pairs and with the chamber opposite the manifold issuing into a compartment two independent ducts for distributing the sodium flow [fr

  12. Design of cryogenic heat exchangers for a superconducting magnet

    Chrusciel, W.A.; Tao, B.Y.; Ventura, S.A.

    1976-01-01

    Computer programs were written to design and simulate the behavior of three heat exchangers for cooling supercritical helium to approximately 4.3 0 K at 4 atm. Helium, at 1, 3, or 5 gm/sec, is cooled by passing it through 0.635-cm-diam copper tubing immersed in a liquid nitrogen bath, through a copper, concentric tube, counter-current heat exchanger, and then through 0.635-cm copper tubing immersed in a liquid helium bath. The helium then enters a superconducting test magnet and finally passes through the annulus of the countercurrent exchanger before venting to the atmosphere. Several acceptable designs are presented that meet design and space limitations

  13. Experimental investigation on an integrated thermal management system with heat pipe heat exchanger for electric vehicle

    Zou, Huiming; Wang, Wei; Zhang, Guiying; Qin, Fei; Tian, Changqing; Yan, Yuying

    2016-01-01

    Highlights: • An integrated thermal management system is proposed for electric vehicle. • The parallel branch of battery chiller can supply additional cooling capacity. • Heat pipe performance on preheating mode is better than that on cooling mode. • Heat pipe heat exchanger is a feasible choice for battery thermal management. - Abstract: An integrated thermal management system combining a heat pipe battery cooling/preheating system with the heat pump air conditioning system is presented to fulfill the comprehensive energy utilization for electric vehicles. A test bench with battery heat pipe heat exchanger and heat pump air conditioning for a regular five-chair electric car is set up to research the performance of this integrated system under different working conditions. The investigation results show that as the system is designed to meet the basic cabinet cooling demand, the additional parallel branch of battery chiller is a good way to solve the battery group cooling problem, which can supply about 20% additional cooling capacity without input power increase. Its coefficient of performance for cabinet heating is around 1.34 at −20 °C out-car temperature and 20 °C in-car temperature. The specific heat of the battery group is tested about 1.24 kJ/kg °C. There exists a necessary temperature condition for the heat pipe heat exchanger to start action. The heat pipe heat transfer performance is around 0.87 W/°C on cooling mode and 1.11 W/°C on preheating mode. The gravity role makes the heat transfer performance of the heat pipe on preheating mode better than that on cooling mode.

  14. Thermal Performance Analyses of Multiborehole Ground Heat Exchangers

    Wanjing Luo

    2017-01-01

    Full Text Available Geothermal energy known as a clean, renewable energy resource is widely available and reliable. Ground heat exchangers (GHEs can assist the development of geothermal energy by reducing the capital cost and greenhouse gas emission. In this paper, a novel semianalytical method was developed to study the thermal performance of multiborehole ground heat exchangers (GHEs with arbitrary configurations. By assuming a uniform inlet fluid temperature (UIFT, instead of uniform heat flux (UHF, the effects of thermal interference and the thermal performance difference between different boreholes can be examined. Simulation results indicate that the monthly average outlet fluid temperatures of GHEs will increase gradually while the annual cooling load of the GHEs is greater than the annual heating load. Besides, two mechanisms, the thermal dissipation and the heat storage effect, will determine the heat transfer underground, which can be further divided into four stages. Moreover, some boreholes will be malfunctioned; that is, boreholes can absorb heat from ground when the GHEs are under the cooling mode. However, as indicated by further investigations, this malfunction can be avoided by increasing borehole spacing.

  15. Novel Power Electronics Three-Dimensional Heat Exchanger: Preprint

    Bennion, K.; Cousineau, J.; Lustbader, J.; Narumanchi, S.

    2014-08-01

    Electric drive systems for vehicle propulsion enable technologies critical to meeting challenges for energy, environmental, and economic security. Enabling cost-effective electric drive systems requires reductions in inverter power semiconductor area. As critical components of the electric drive system are made smaller, heat removal becomes an increasing challenge. In this paper, we demonstrate an integrated approach to the design of thermal management systems for power semiconductors that matches the passive thermal resistance of the packaging with the active convective cooling performance of the heat exchanger. The heat exchanger concept builds on existing semiconductor thermal management improvements described in literature and patents, which include improved bonded interface materials, direct cooling of the semiconductor packages, and double-sided cooling. The key difference in the described concept is the achievement of high heat transfer performance with less aggressive cooling techniques by optimizing the passive and active heat transfer paths. An extruded aluminum design was selected because of its lower tooling cost, higher performance, and scalability in comparison to cast aluminum. Results demonstrated a heat flux improvement of a factor of two, and a package heat density improvement over 30%, which achieved the thermal performance targets.

  16. Evaluation of heat exchange performance for primary pressurized water cooler in HTTR

    Tochio, Daisuke; Nakagawa, Shigeaki

    2006-01-01

    In High Temperature Engineering Test Reactor (HTTR), the rated thermal power of 30 MW, the generated heat at reactor core is finally dissipated at the air-cooler by way of the heat exchangers of the primary cooling system, such as the primary pressurized water cooler (PPWC) and the intermediate heat exchanger (IHX). The heat exchangers in the primary cooling system are required the heat exchange performance to remove reactor generated heat 30 MW under the condition of reactor coolant outlet temperature 850degC/950degC. Therefore, the heat exchanges are required to satisfy the design criteria of heat exchange performance. In this report, heat exchange performance data of the rise-to-power-up test and the in-service operation for the PPWC in the main cooling system was evaluated. Moreover, the evaluated values were compared with the design values, and it is confirmed that PPWC has the required heat exchange performance in the design. (author)

  17. Evaluation of heat exchange performance for secondary pressurized water cooler in HTTR

    Tochio, Daisuke; Watanabe, Syuji; Saikusa, Akio; Oyama, Sunao; Nemoto, Takahiro; Hamamoto, Shinpei; Shinohara, Masanori; Isozaki, Minoru; Nakagawa, Shigeaki

    2006-02-01

    In High Temperature Engineering Test Reactor (HTTR), the rated thermal power of 30MW, the generated heat at reactor core is finally dissipated at the air-cooler by way of the heat exchangers of the primary cooling system, such as the intermediate heat exchanger (IHX) and the secondary pressurized water cooler (SPWC). The heat exchangers in the main cooling system are required the heat exchange performance to remove the reactor-generated-heat of 30MW under the condition of reactor coolant outlet temperature of 850degC/950degC. Therefore, the heat exchanges are required to satisfy the design criteria of heat exchange performance. In this report, heat exchange performance of the SPWC in the main cooling system was evaluated with the rise-to-power-up test and the in-service operation data. Moreover, evaluated value is compared with designed one, it is confirmed that the SPWC has required heat exchange performance. (author)

  18. Catalytic heat exchangers - a long-term evaluation

    Silversand, Fredrik A. [CATATOR AB, Lund (Sweden)

    2003-10-01

    A long-term evaluation concerning catalytic heat exchangers (CHEs) has been performed. The idea concerning CHEs was originally described in a number of reports issued by Catator almost a decade ago. The general idea with CHEs is to combust a fuel with a catalyst inside a heat exchanger to enable an effective heat transfer. The first design approaches demonstrated the function and the possibilities with CHEs but were defective concerning the heat exchanger design. Consequently, a heat exchanger company (SWEP International AB), which was specialised on brazed plate-type heat exchangers, joined the continued development project. Indeed, the new design approach containing Catator's wire-mesh catalysts and SWEP's plate-type heat exchangers enabled us to improve the concept considerably. The new design complied with a number of relevant technical demands, e.g.: Simplicity; Compactness and integration (few parts); High thermal efficiency; Low pressure drop; Excellent emissions; High turn-down ratio; Reasonable production cost. Spurred by the technical progresses, the importance of a long-term test under realistic conditions was clear. A long-term evaluation was initialised at Sydkraft Gas premises in Aastorp. The CHE was installed on a specially designed rig to enable accelerated testing with respect to the number of transients. The rig was operated continuously for 5000 hours and emission mapping was carried out at certain time intervals. Following some problems during the initial phase of the long-term evaluation, which unfortunately also delayed the project, the results indicated very stable conditions of operation. The emissions have been rather constant during the course of the test and we cannot see any tendencies to decreased performances. Indeed, the test verifies the function, operability and reliability of the CHE-concept. Apart from domestic boilers we foresee a number of interesting and relevant applications in heating and process technology. Since

  19. Improved spacers for high temperature gas-cooled heat exchangers

    Nordstroem, L A [Swiss Federal Institute for Reactor Research, Wuerenlingen (Switzerland)

    1984-07-01

    Experimental and analytical investigations in the field of heat exchanger thermohydraulics have been performed at EIR for many years, Basic studies have been carried out on heat transfer and pressure loss for tube bundles of different geometries and tube surfaces. As a part of this overall R+D programme for heat exchangers, investigations have been carried out on spacer pressure loss in bundles with longitudinal flow. An analytical spacer pressure loss model was developed which could handle different types of subchannel within the bundle. The model has been evaluated against experiments, using about 25 spacers of widely differing geometries. In a gas-cooled reactor it is important to keep the pressure loss over the primary circuit heat exchangers to a minimum. In exchangers with grid spacers these contribute a significant proportion of the overall bundle losses. For example, in the HHT Recuperator, with a shell-side pressure loss of 3.5 % of the inlet pressure, the spacers cause about one half of this loss. Reducing the loss to, say, 2.5 % results in an overall increase in plant efficiency by more than 1 % - a significant improvement Preliminary analysis identified 5 geometries in particular which were chosen for experimental evaluation as part of a joint project with the SULZER Company, to develop a low pressure-loss spacer for HHT heat exchangers (longitudinal counter-flow He/He and He/H{sub 2}O designs). The aim of the tests was to verify the low pressure-loss characteristics of these spacer grid types, as well as the quality of the results calculated by the computer code analytical model. The experimental and analytical results are compared in this report.

  20. Dual Expander Cycle Rocket Engine with an Intermediate, Closed-cycle Heat Exchanger

    Greene, William D. (Inventor)

    2008-01-01

    A dual expander cycle (DEC) rocket engine with an intermediate closed-cycle heat exchanger is provided. A conventional DEC rocket engine has a closed-cycle heat exchanger thermally coupled thereto. The heat exchanger utilizes heat extracted from the engine's fuel circuit to drive the engine's oxidizer turbomachinery.

  1. Relations between heat exchange and Rényi divergences

    Wei, Bo-Bo

    2018-04-01

    In this work, we establish an exact relation which connects the heat exchange between two systems initialized in their thermodynamic equilibrium states at different temperatures and the Rényi divergences between the initial thermodynamic equilibrium state and the final nonequilibrium state of the total system. The relation tells us that the various moments of the heat statistics are determined by the Renyi divergences between the initial equilibrium state and the final nonequilibrium state of the global system. In particular the average heat exchange is quantified by the relative entropy between the initial equilibrium state and the final nonequilibrium state of the global system. The relation is applicable to both finite classical systems and finite quantum systems.

  2. The computational optimization of heat exchange efficiency in stack chimneys

    Van Goch, T.A.J.

    2012-02-15

    For many industrial processes, the chimney is the final step before hot fumes, with high thermal energy content, are discharged into the atmosphere. Tapping into this energy and utilizing it for heating or cooling applications, could improve sustainability, efficiency and/or reduce operational costs. Alternatively, an unused chimney, like the monumental chimney at the Eindhoven University of Technology, could serve as an 'energy channeler' once more; it can enhance free cooling by exploiting the stack effect. This study aims to identify design parameters that influence annual heat exchange in such stack chimney applications and optimize these parameters for specific scenarios to maximize the performance. Performance is defined by annual heat exchange, system efficiency and costs. The energy required for the water pump as compared to the energy exchanged, defines the system efficiency, which is expressed in an efficiency coefficient (EC). This study is an example of applying building performance simulation (BPS) tools for decision support in the early phase of the design process. In this study, BPS tools are used to provide design guidance, performance evaluation and optimization. A general method for optimization of simulation models will be studied, and applied in two case studies with different applications (heating/cooling), namely; (1) CERES case: 'Eindhoven University of Technology monumental stack chimney equipped with a heat exchanger, rejects heat to load the cold source of the aquifer system on the campus of the university and/or provides free cooling to the CERES building'; and (2) Industrial case: 'Heat exchanger in an industrial stack chimney, which recoups heat for use in e.g. absorption cooling'. The main research question, addressing the concerns of both cases, is expressed as follows: 'what is the optimal set of design parameters so heat exchange in stack chimneys is optimized annually for the cases in which a

  3. Molten salt reactor type

    1977-01-01

    This document is one of the three parts of a first volume devoted to the compilations of American data on the molten salt reactor concept. This part 'CIRCUITS' regroups under a condensed form - in French and using international units - the essential information contained in both basic documents of the American project for a molten-salt breeder power plant. This part is only dealing with things relating to the CEA-EDF workshop 'CIRCUITS'. It is not concerned with information on: the reactor and the moderator replacement, the primary and secondary salts, and the fuel salt reprocessing, that are dealt with in parts 'CORE' and 'CHEMISTRY' respectively. The possible evolutions in the data - and solutions - taken by the American designers for their successive projects (1970 to 1972) are shown. The MSBR power plant comprises three successive heat transfer circuits. The primary circuit (Hastelloy N), radioactive and polluted, containing the fuel salt, includes the reactor, pumps and exchangers. The secondary circuit (pipings made of modified Hastelloy N) contaminated in the exchanger, ensures the separation between the fuel and the fluid operating the turbo-alternator. The water-steam circuit feeds the turbine with steam. This steam is produced in the steam generator flowed by the secondary fluid. Some subsidiary circuits (discharge and storage of the primary and secondary salts, ventilation of the primary circuit ...) complete the three principal circuits which are briefly described. All circuits are enclosed inside the controlled-atmosphere building of the nuclear boiler. This building also ensures the biological protection and the mechanical protection against outer aggressions [fr

  4. Fluctuations of radiative heat exchange between two bodies

    Biehs, S.-A.; Ben-Abdallah, P.

    2018-05-01

    We present a theory to describe the fluctuations of nonequilibrium radiative heat transfer between two bodies both in the far- and near-field regimes. As predicted by the blackbody theory, in the far field, we show that the variance of radiative heat flux is of the same order of magnitude as its mean value. However, in the near-field regime, we demonstrate that the presence of surface polaritons makes this variance more than one order of magnitude larger than the mean flux. We further show that the correlation time of heat flux in this regime is comparable to the relaxation time of heat carriers in each medium. This theory could open the way to an experimental investigation of heat exchanges far from the thermal equilibrium condition.

  5. VHTR engineering design study: intermediate heat exchanger program. Final report

    1976-11-01

    The work reported is the result of a follow-on program to earlier Very High Temperature Reactor (VHTR) studies. The primary use of the VHTR is to provide heat for various industrial processes, such as hydrocarbon reforming and coal gasification. For many processes the use of an intermediate heat transfer barrier between the reactor coolant and the process is desirable; for some processes it is mandatory. Various intermediate heat exchanger (IHX) concepts for the VHTR were investigated with respect to safety, cost, and engineering design considerations. The reference processes chosen were steam-hydrocarbon reforming, with emphasis on the chemical heat pipe, and steam gasification of coal. The study investigates the critically important area of heat transfer between the reactor coolant, helium, and the various chemical processes

  6. Assessment of impact of borehole heat exchanger design on heat extraction/rejection efficiency

    Gornov V.F.

    2016-01-01

    Full Text Available The article considers the impact of design of borehole heat exchanger (BHE as one of the main elements of a geothermal heat pump system on its efficiency in the ground heat extraction/rejection. Four BHE modifications are considered: coaxial with metal and polyethylene outside tube as well as single and double U-shaped structures of polyethylene tubes. Numerical modeling resulted to data on the efficiency of these BHE modifications for rejection heat into ground (heat pump system in cooling mode, and ground heat extraction (heat pump system in heating mode. Numerical values were obtained and BHEs were ranked according to their efficiency in both operation modes. Besides, additional calculations were made for the most common modification - double U-shaped design - in the ground heat extraction mode for various tube sizes with various wall thicknesses.

  7. The use of helical heat exchanger for heat recovery domestic water-cooled air-conditioners

    Yi Xiaowen; Lee, W.L.

    2009-01-01

    An experimental study on the performance of a domestic water-cooled air-conditioner (WAC) using tube-in-tube helical heat exchanger for preheating of domestic hot water was carried out. The main aims are to identify the comprehensive energy performance (space cooling and hot water preheating) of the WAC and the optimum design of the helical heat exchanger taking into account the variation in tap water flow rate. A split-type WAC was set up for experimental study at different indoor and outdoor conditions. The cooling output, the amount of recovered heat, and the power consumption for different hot water flow rates were measured. The experimental results showed that the cooling coefficient of performance (COP) of the WAC improves with the inclusion of the heat recovery option by a minimum of 12.3%. This can be further improved to 20.6% by an increase in tap water flow rate. Same result was observed for the comprehensive COP of the WAC. The maximum achievable comprehensive COP was 4.92 when the tap water flow rate was set at 7.7 L/min. The overall heat transfer coefficient of the helical heat exchanger under various operating conditions were determined by Wilson plot. A mathematical model relating the over all heat transfer coefficient to the outer pipe diameter was established which provides a convenient way of optimising the design of the helical heat exchanger

  8. Comparing heat flow models for interpretation of precast quadratic pile heat exchanger thermal response tests

    Alberdi Pagola, Maria; Poulsen, Søren Erbs; Loveridge, Fleur

    2018-01-01

    This paper investigates the applicability of currently available analytical, empirical and numerical heat flow models for interpreting thermal response tests (TRT) of quadratic cross section precast pile heat exchangers. A 3D finite element model (FEM) is utilised for interpreting five TRTs by in...

  9. Heat exchanger modeling and identification for control of waste heat recovery systems in diesel engines

    Feru, E.; Willems, F.P.T.; Rojer, C.; Jager, B. de; Steinbuch, M.

    2013-01-01

    To meet future CO2 emission targets, Waste Heat Recovery systems have recently attracted much attention for automotive applications, especially for long haul trucks. This paper focuses on the development of a dynamic counter-flow heat exchanger model for control purposes. The model captures the

  10. Thermal characterisation of compact heat exchangers for air heating and cooling in electric vehicles

    Torregrosa-Jaime, B.; Corberán, J.M.; Payá, J.; Delamarche, J.L.

    2017-01-01

    The use of air conditioning in all-electric cars reduces their driving range by 33% in average. With the purpose of reducing the energy consumption of the vehicle and optimising the performance of the batteries, the mobile air-conditioning can be integrated with the temperature control system of the powertrain by means of a coolant loop. In such layouts, the air-to-coolant heat exchangers must operate efficiently in both air heating and cooling modes. Dynamic simulation tools comprising the entire thermal system are essential to assess its performance. In this context, fast but accurate models of the system components are required. This paper presents the thermal characterisation of a commercial compact louvered-fin flat-tube heat exchanger (heater core) for this novel application, based on an experimental campaign comprising 279 working points that reflect real air-conditioning (heating and cooling) working conditions. A general methodology to fit a single correlation of the global heat transfer coefficient for both dry and wet working conditions is explained. The semiempirical correlation developed is employed in a single-node model of the heat exchanger that requires minimal computation time. The present model predicts the heat transfer rate with an average deviation of 3.5% in the cases with dehumidification and 1.9% in the cases when the heat exchanger remains dry.

  11. Design Guideline for Primary Heat Exchanger in a Research Reactor

    Lee, Sunil; Seo, Kyoung-Woo; Kim, Seong-Hoon; Chi, Dae-Young; Park, Cheol [KAERI, Daejeon (Korea, Republic of)

    2016-05-15

    In this paper, analytical study is conducted to track the variation of the PCS outlet temperature in conditions of the constant core power and constant SCS inlet temperature. The PCS circulates demineralized water to remove the heat generated in reactor core. The heat is transferred to the cold water of the SCS through the primary heat exchanger. In JRTR, Plate-type Heat Exchanger (PHE) was used as the primary heat exchanger. The cooling tower automatically sets the SCS inlet temperature constant by fan speed control. The flow rate of SCS is adjusted to be identical with the PCS flow rate. To design the PHE, the inlet and outlet temperatures and the flow rates for both systems should be determined. The flow rate has the allowable band for the safe operation from the lower limit to upper limit resulting in different temperature distribution in the PHE. Specially, the PCS outlet temperature which is the core inlet temperature is used for a safety parameter for the reactor shutdown. Therefore, we need to figure out which limit for the flow rate should be used from the conservative point of view. At 200 kg/s of PCS and SCS flow rates, the inlet and outlet temperatures are 41.3℃and 34℃, respectively. With increase of the flow rate, both of PCS inlet and outlet temperatures decrease to 33.6℃ and 39.9℃. This result means the low limit of the allowable flow band should be used for the conservative design of primary heat exchanger. If the upper limit of the allowable flow band is used, the PCS outlet temperature which is the safety parameter used for the reactor shutdown increases with decrease of the flow rate.

  12. Design Guideline for Primary Heat Exchanger in a Research Reactor

    Lee, Sunil; Seo, Kyoung-Woo; Kim, Seong-Hoon; Chi, Dae-Young; Park, Cheol

    2016-01-01

    In this paper, analytical study is conducted to track the variation of the PCS outlet temperature in conditions of the constant core power and constant SCS inlet temperature. The PCS circulates demineralized water to remove the heat generated in reactor core. The heat is transferred to the cold water of the SCS through the primary heat exchanger. In JRTR, Plate-type Heat Exchanger (PHE) was used as the primary heat exchanger. The cooling tower automatically sets the SCS inlet temperature constant by fan speed control. The flow rate of SCS is adjusted to be identical with the PCS flow rate. To design the PHE, the inlet and outlet temperatures and the flow rates for both systems should be determined. The flow rate has the allowable band for the safe operation from the lower limit to upper limit resulting in different temperature distribution in the PHE. Specially, the PCS outlet temperature which is the core inlet temperature is used for a safety parameter for the reactor shutdown. Therefore, we need to figure out which limit for the flow rate should be used from the conservative point of view. At 200 kg/s of PCS and SCS flow rates, the inlet and outlet temperatures are 41.3℃and 34℃, respectively. With increase of the flow rate, both of PCS inlet and outlet temperatures decrease to 33.6℃ and 39.9℃. This result means the low limit of the allowable flow band should be used for the conservative design of primary heat exchanger. If the upper limit of the allowable flow band is used, the PCS outlet temperature which is the safety parameter used for the reactor shutdown increases with decrease of the flow rate

  13. Investigation of heat transfer inside a PCM-air heat exchanger: a numerical parametric study

    Herbinger, Florent; Bhouri, Maha; Groulx, Dominic

    2017-07-01

    In this paper, the use of PCMs for thermal storage of energy in HVAC applications was investigated by studying numerically the thermal performance of a PCM-air heat exchanger. The PCM used in this study was dodecanoic acid. A symmetric 3D model, incorporating conductive and convective heat transfer (air only) as well as laminar flow, was created in COMSOL Multiphysics 5.0. Simulations examined the dependence of the heat transfer rate on the temperature and velocity of the incoming air as well as the size of the channels in the heat exchanger. Results indicated that small channels size lead to a higher heat transfer rates. A similar trend was also obtained for high incoming air temperature, whereas the heat transfer rate was less sensitive to the incoming air velocity.

  14. Study on drop pressure and flow distribution of double-tube heat exchanger

    Liu Junqiang; Chen Minghui; Hu Yumin; Li Rizhu; Kong Dechun; Zhang Weijie

    2007-01-01

    The parallel connection channel pressure drop characters of the double-tube bundle heat exchange were experimentally investigated in this paper in order to find out how the flow of the heat exchanger is distributed and then to optimize the structure of heat exchanger according to the flow distribution. A double-tube bundle heat exchanger was built according to the similarity criteria. The experiment system was also built to test the optimization of the heat exchanger. The experiment results reveal that the calculating model is reliable and decreasing pipe space to optimize the heat exchanger is reasonable. (authors)

  15. Plate heat exchanger - inertia flywheel performance in loss of flow transient

    Abou-El-Maaty, Talal; Abd-El-Hady, Amr

    2009-01-01

    One of the most versatile types of heat exchangers used is the plate heat exchanger. It has principal advantages over other heat exchangers in that plates can be added and/or removed easily in order to change the area available for heat transfer and therefore its overall performance. The cooling systems of Egypt's second research reactor (ETRR 2) use this type of heat exchanger for cooling purposes in its primary core cooling and pool cooling systems. In addition to the change in the number of heat exchanger cooling channels, the effect of changing the amount of mass flow rate on the heat exchanger performance is an important issues in this study. The inertia flywheel mounted on the primary core cooling system pump with the plate heat exchanger plays an important role in the case of loss of flow transients. The PARET code is used to simulate the effect of loss of flow transients on the reactor core. Hence, the core outlet temperature with the pump-flywheel flow coast down is fed into the plate heat exchanger model developed to estimate the total energy transferred to the cooling tower, the primary side heat exchanger temperature variation, the transmitted heat exchanger power, and the heat exchanger effectiveness. In addition, the pressure drop in both, the primary side and secondary side of the plate heat exchanger is calculated in all simulated transients because their values have limits beyond which the heat exchanger is useless. (orig.)

  16. Next Generation Nuclear Plant Intermediate Heat Exchanger Acquisition Strategy

    Mizia, Ronald Eugene [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2008-04-01

    DOE has selected the High Temperature Gas-cooled Reactor (HTGR) design for the Next Generation Nuclear Plant (NGNP) Project. The NGNP will demonstrate the use of nuclear power for electricity and hydrogen production. It will have an outlet gas temperature in the range of 900°C to 950°C and a plant design service life of 60 years. The reactor design will be a graphite moderated, helium cooled, prismatic or pebble-bed reactor, and use low-enriched uranium, TRISO-coated fuel. The plant size, reactor thermal power, and core configuration will ensure passive decay heat removal without fuel damage or radioactive material releases during accidents. The NGNP Materials Research and Development (R&D) Program is responsible for performing R&D on likely NGNP materials in support of the NGNP design, licensing, and construction activities. Selection of the technology and design configuration for the NGNP must consider both the cost and risk profiles to ensure that the demonstration plant establishes a sound foundation for future commercial deployments. The NGNP challenge is to achieve a significant advancement in nuclear technology while at the same time setting the stage for an economically viable deployment of the new technology in the commercial sector soon after 2020. The purpose of this report is to address the acquisition strategy for the NGNP Intermediate Heat Exchanger (IHX).This component will be operated in flowing, impure helium on the primary and secondary side at temperatures up to 950°C. There are major high temperature design, materials availability, and fabrication issues that need to be addressed. The prospective materials are Alloys 617, 230, 800H and X, with Alloy 617 being the leading candidate for the use at 950°C. The material delivery schedule for these materials does not pose a problem for a 2018 start up as the vendors can quote reasonable delivery times at the moment. The product forms and amount needed must be finalized as soon as possible. An

  17. A one-dimensional heat transfer model for parallel-plate thermoacoustic heat exchangers.

    de Jong, J A; Wijnant, Y H; de Boer, A

    2014-03-01

    A one-dimensional (1D) laminar oscillating flow heat transfer model is derived and applied to parallel-plate thermoacoustic heat exchangers. The model can be used to estimate the heat transfer from the solid wall to the acoustic medium, which is required for the heat input/output of thermoacoustic systems. The model is implementable in existing (quasi-)1D thermoacoustic codes, such as DeltaEC. Examples of generated results show good agreement with literature results. The model allows for arbitrary wave phasing; however, it is shown that the wave phasing does not significantly influence the heat transfer.

  18. Active heat exchange system development for latent heat thermal energy storage

    Lefrois, R. T.; Mathur, A. K.

    1980-01-01

    Five tasks to select, design, fabricate, test and evaluate candidate active heat exchanger modules for future applications to solar and conventional utility power plants were discussed. Alternative mechanizations of active heat exchange concepts were analyzed for use with heat of fusion phase change materials (PCMs) in the temperature range of 250 to 350 C. Twenty-six heat exchange concepts were reviewed, and eight were selected for detailed assessment. Two candidates were selected for small-scale experimentation: a coated tube and shell heat exchanger and a direct contact reflux boiler. A dilute eutectic mixture of sodium nitrate and sodium hydroxide was selected as the PCM from over 50 candidate inorganic salt mixtures. Based on a salt screening process, eight major component salts were selected initially for further evaluation. The most attractive major components in the temperature range of 250 to 350 C appeared to be NaNO3, NaNO2, and NaOH. Sketches of the two active heat exchange concepts selected for test are given.

  19. Comparing studies for an optimization of steam-heated tube bundle heat exchangers

    Horn, M.

    1975-01-01

    The problems of designing an apparatus are to be shown by the example of the steam-heated tube bundle heat exchanger, and optimizations are to be carried through by relevant examples. From the results of the optimization, a set of apparatus types is to be derived where the dimensions of the shell and the heat pipes as well as the length of the tube bundle are to be determined by as few data as possible. (orig./TK) [de

  20. Application of nanofluids in plate heat exchanger: A review

    Kumar, Vikas; Tiwari, Arun Kumar; Ghosh, Subrata Kumar

    2015-01-01

    Highlights: • Use of nanofluid improves the heat transfer performance of plate heat exchanger. • Thermo-physical properties of the nanofluid have been discussed. • Optimum particle concentrations for maximum heat transfer is found to exist. - Abstract: Writing, or even making an attempt to write anything on or about Plate Heat Exchangers (Henceforth, PHE) would be no more than a futile effort to reassert and glorify an already stronghold state of PHEs, as is evident with the kind of multilayered and multi-tasked functions it performs, obviously in different forms, in various domains of work & walks of life, since a good long time. Nonetheless, in a bid to bring about a certain makeshift in the way the PHE has been functioning and sustaining, there was a need to revisit the structural pattern and the fluids that contribute to the performance of PHE. Summarily, this brings the researcher and designers to shift the focus not only from the conventional design but also to introduce a new substance which could further contribute to enhance the performance of the PHE. That is why, in recent times, the miniaturization of PHE and energy efficiency have become focal point of attention, discourse and research. While exploring for better alternates, the nanofluids have surfaced as probable (replaceable) substitutes. The Nanofluid is a relatively recent (in contrast with the PHEs) finding that promises, pronouncedly, greater heat absorbing and heat transport ability. The review article attempts to take a sneak peak into some of the important published articles that deal with the function and performance of PHEs using nanofluids. The first section of the paper presents observations by several authors on experimental and numerical results regarding thermal conductivity, viscosity, specific heat and heat transfer coefficients. The second section talks of application of nanofluids in plate heat exchangers. It has also examined the utility of nanofluids, particularly in PHEs