WorldWideScience

Sample records for heat exchanger material

  1. Phase Change Material Heat Exchanger Life Test

    Science.gov (United States)

    Lillibridge, Sean; Stephan, Ryan

    2009-01-01

    Low Lunar Orbit (LLO) poses unique thermal challenges for the orbiting space craft, particularly regarding the performance of the radiators. The IR environment of the space craft varies drastically from the light side to the dark side of the moon. The result is a situation where a radiator sized for the maximal heat load in the most adverse situation is subject to freezing on the dark side of the orbit. One solution to this problem is to implement Phase Change Material (PCM) Heat Exchangers. PCM Heat Exchangers act as a "thermal capacitor," storing thermal energy when there is too much being produced by the space craft to reject to space, and then feeding that energy back into the thermal loop when conditions are more favorable. Because they do not use an expendable resource, such as the feed water used by sublimators and evaporators, PCM Heat Exchangers are ideal for long duration LLO missions. In order to validate the performance of PCM Heat Exchangers, a life test is being conducted on four n-Pentadecane, carbon filament heat exchangers. Fluid loop performance, repeatability, and measurement of performance degradation over 2500 melt-freeze cycles will be performed.

  2. Materials for nuclear diffusion-bonded compact heat exchangers

    International Nuclear Information System (INIS)

    Li, Xiuqing; Smith, Tim; Kininmont, David; Dewson, Stephen John

    2009-01-01

    This paper discusses the characteristics of materials used in the manufacture of diffusion bonded compact heat exchangers. Heatric have successfully developed a wide range of alloys tailored to meet process and customer requirements. This paper will focus on two materials of interest to the nuclear industry: dual certified SS316/316L stainless steel and nickel-based alloy Inconel 617. Dual certified SS316/316L is the alloy used most widely in the manufacture of Heatric's compact heat exchangers. Its excellent mechanical and corrosion resistance properties make it a good choice for use with many heat transfer media, including water, carbon dioxide, liquid sodium, and helium. As part of Heatric's continuing product development programme, work has been done to investigate strengthening mechanisms of the alloy; this paper will focus in particular on the effects of nitrogen addition. Another area of Heatric's programme is Alloy 617. This alloy has recently been developed for diffusion bonded compact heat exchanger for high temperature nuclear applications, such as the intermediate heat exchanger (IHX) for the very high temperature nuclear reactors for production of electricity, hydrogen and process heat. This paper will focus on the effects of diffusion bonding process and cooling rate on the properties of alloy 617. This paper also compares the properties and discusses the applications of these two alloys to compact heat exchangers for various nuclear processes. (author)

  3. A Liquid-Liquid Thermoelectric Heat Exchanger as a Heat Pump for Testing Phase Change Material Heat Exchangers

    Science.gov (United States)

    Sheth, Rubik B.; Makinen, Janice; Le, Hung V.

    2016-01-01

    The primary objective of the Phase Change HX payload on the International Space Station (ISS) is to test and demonstrate the viability and performance of Phase Change Material Heat Exchangers (PCM HX). The system was required to pump a working fluid through a PCM HX to promote the phase change material to freeze and thaw as expected on Orion's Multipurpose Crew Vehicle. Due to limitations on ISS's Internal Thermal Control System, a heat pump was needed on the Phase Change HX payload to help with reducing the working fluid's temperature to below 0degC (32degF). This paper will review the design and development of a TEC based liquid-liquid heat exchanger as a way to vary to fluid temperature for the freeze and thaw phase of the PCM HX. Specifically, the paper will review the design of custom coldplates and sizing for the required heat removal of the HX.

  4. Materials, Turbomachinery and Heat Exchangers for Supercritical CO2 Systems

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, Mark; Nellis, Greg; Corradini, Michael

    2012-10-19

    The objective of this project is to produce the necessary data to evaluate the performance of the supercritical carbon dioxide cycle. The activities include a study of materials compatibility of various alloys at high temperatures, the heat transfer and pressure drop in compact heat exchanger units, and turbomachinery issues, primarily leakage rates through dynamic seals. This experimental work will serve as a test bed for model development and design calculations, and will help define further tests necessary to develop high-efficiency power conversion cycles for use on a variety of reactor designs, including the sodium fast reactor (SFR) and very high-temperature gas reactor (VHTR). The research will be broken into three separate tasks. The first task deals with the analysis of materials related to the high-temperature S-CO{sub 2} Brayton cycle. The most taxing materials issues with regard to the cycle are associated with the high temperatures in the reactor side heat exchanger and in the high-temperature turbine. The system could experience pressures as high as 20MPa and temperatures as high as 650°C. The second task deals with optimization of the heat exchangers required by the S-CO{sub 2} cycle; the S-CO{sub 2} flow passages in these heat exchangers are required whether the cycle is coupled with a VHTR or an SFR. At least three heat exchangers will be required: the pre-cooler before compression, the recuperator, and the heat exchanger that interfaces with the reactor coolant. Each of these heat exchangers is unique and must be optimized separately. The most challenging heat exchanger is likely the pre-cooler, as there is only about a 40°C temperature change but it operates close to the CO{sub 2} critical point, therefore inducing substantial changes in properties. The proposed research will focus on this most challenging component. The third task examines seal leakage through various dynamic seal designs under the conditions expected in the S-CO{sub 2} cycle

  5. Theory and design of heat exchanger : Double pipe and heat exchanger in abnormal condition

    International Nuclear Information System (INIS)

    Min, Ui Dong

    1996-02-01

    This book introduces theory and design of heat exchanger, which includes HTRI program, multiple tube heat exchanger external heating, theory of heat transfer, basis of design of heat exchanger, two-phase flow, condensation, boiling, material of heat exchanger, double pipe heat exchanger like hand calculation, heat exchanger in abnormal condition such as Jackets Vessel, and Coiled Vessel, design and summary of steam tracing.

  6. Selection of engineering materials for heat exchangers (An expert system approach)

    International Nuclear Information System (INIS)

    Ahmed, K.; Abou-Ali, M.; Bassuni, M.

    1997-01-01

    The materials selection as a part of the design process of the heat exchangers is one of the most important steps in the whole industry. The clear recognition of the service requirements of the different types of the heat exchangers is very important to select the adequate and economic materials to meet such requirements. of course the manufacturer should ensure that failure does not occur in service specially it is one of the main and fetal component of the nuclear reactor, pressurized water type (PWR). It is necessary to know the possible mechanisms of failure. Also the achievement of the materials selection using the expert system approach in the process sequence of heat exchanger manufacturing is introduced. Different parameters and requirements controlling each process and the linkage between these parameters and the final product will be shown. 2 figs., 3 tabs

  7. Theory and design of heat exchanger : air cooled plate, spiral heat exchanger

    International Nuclear Information System (INIS)

    Min, Ui Dong

    1960-02-01

    This book deals with air cooled heat exchanger, which introduces heat rejection system, wet surface cooler in new from, explanation of structure and design, materials, basic design like plenums chambers and fan ring, finned tube fouling factor, airflow in forced draft and fan design. It also tells of plate heat exchanger and spiral heat exchanger giving descriptions of summary, selection, basic design, device and safety function, maintenance, structure of plate heat exchanger, frames and connector plate and, basic things of spiral tube heat exchanger.

  8. Corrosion of materials for heat exchangers and the countermeasures

    International Nuclear Information System (INIS)

    Kawamoto, Teruaki

    1978-01-01

    When the materials for heat exchangers are selected, the heat transfer performance, mechanical strength, workability, cost, corrosion resistance and so on are taken in consideration. Most of the failure of heat exchangers is due to corrosion, and the corrosion failure on cooling water side occurs frequently, to which attention is not paid much usually. The rate of occurrence of corrosion failure is overwhelmingly high in heating tubes, and the failure owing to cooling water exceeds that owing to process fluid. The material of heating tubes is mostly aluminum brass, and local failure such as pitting corrosion or stress corrosion cracking holds a majority. The cause of corrosion failure due to cooling water is mostly the poor water quality. The mechanism of corrosion of metals can be explained by the electrochemical reaction between the metals and solutions. As for the factors affecting corrosion, dissolved oxygen, pH, Cl - ions, temperature, flow velocity, and foreign matters are enumerated. Copper alloys are sensitive to the effect of polluted sea water. Erosion corrosion is caused by eddies and bubbles owing to high flow velocity, and impingement attack is caused by scratching foreign matters. The quality of fresh water affects corrosion more than sea water in case of copper alloys. The preliminary examination of water quality is essential. (Kako, I.)

  9. The contact heat transfer between the heating plate and granular materials in rotary heat exchanger under overloaded condition

    Directory of Open Access Journals (Sweden)

    Luanfang Duan

    2018-03-01

    Full Text Available In the present work, the contact heat transfer between the granular materials and heating plates inside plate rotary heat exchanger (PRHE was investigated. The heat transfer coefficient is dominated by the contact heat transfer coefficient at hot wall surface of the heating plates and the heat penetration inside the solid bed. A plot scale PRHE with a diameter of Do = 273 mm and a length of L = 1000 mm has been established. Quartz sand with dp = 2 mm was employed as the experimental material. The operational parameters were in the range of ω = 1 – 8 rpm, and F = 15, 20, 25, 30%, and the effect of these parameters on the time-average contact heat transfer coefficient was analyzed. The time-average contact heat transfer coefficient increases with the increase of rotary speed, but decreases with the increase of the filling degree. The measured data of time-average heat transfer coefficients were compared with theoretical calculations from Schlünder’s model, a good agreement between the measurements and the model could be achieved, especially at a lower rotary speed and filling degree level. The maximum deviation between the calculated data and the experimental data is approximate 10%. Keywords: Rotary heat exchanger, Contact heat transfer, Granular material, Heating plate, Overloaded

  10. Heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Schmidt, E L; Eisenmann, G; Hahne, E [Stuttgart Univ. (TH) (F.R. Germany). Inst. fuer Thermodynamik und Waermetechnik

    1976-04-01

    A survey is presented on publications on design, heat transfer, form factors, free convection, evaporation processes, cooling towers, condensation, annular gap, cross-flowed cylinders, axial flow through a bundle of tubes, roughnesses, convective heat transfer, loss of pressure, radiative heat transfer, finned surfaces, spiral heat exchangers, curved pipes, regeneraters, heat pipes, heat carriers, scaling, heat recovery systems, materials selection, strength calculation, control, instabilities, automation of circuits, operational problems and optimization.

  11. Specification of steam generator, condenser and regenerative heat exchanger materials for nuclear applications

    International Nuclear Information System (INIS)

    Jovasevic, J.V.; Stefanovic, V.M.; Spasic, Z.LJ.

    1977-01-01

    The basic standards specifications of materials for nuclear applications are selected. Seamless Ni-Cr-Fe alloy Tubes (Inconel-600) for steam generators, condensers and other heat exchangers can be employed instead of austenitic stainless steal or copper alloys tubes; supplementary requirements for these materials are given. Specifications of Ni-Cr-Fe alloy plate, sheet and strip for steam generator lower sub-assembly, U-bend seamless copper-alloy tubes for heat exchanger and condensers are also presented. At the end, steam generator channel head material is proposed in the specification for carbon-steel castings suitable for welding

  12. Water Based Phase Change Material Heat Exchanger Development

    Science.gov (United States)

    Hansen, Scott W.; Sheth, Ribik B.; Atwell, Matt; Cheek, Ann; Agarwal, Muskan; Hong, Steven; Patel, Aashini,; Nguyen, Lisa; Posada, Luciano

    2014-01-01

    In a cyclical heat load environment such as low Lunar orbit, a spacecraft’s radiators are not sized to reject the full heat load requirement. Traditionally, a supplemental heat rejection device (SHReD) such as an evaporator or sublimator is used to act as a “topper” to meet the additional heat rejection demands. Utilizing a Phase Change Material (PCM) heat exchanger (HX) as a SHReD provides an attractive alternative to evaporators and sublimators as PCM HXs do not use a consumable, thereby leading to reduced launch mass and volume requirements. Studies conducted in this paper investigate utilizing water’s high latent heat of formation as a PCM, as opposed to traditional waxes, and corresponding complications surrounding freezing water in an enclosed volume. Work highlighted in this study is primarily visual and includes understanding ice formation, freeze front propagation, and the solidification process of water/ice. Various test coupons were constructed of copper to emulate the interstitial pin configuration (to aid in conduction) of the proposed water PCM HX design. Construction of a prototypic HX was also completed in which a flexible bladder material and interstitial pin configurations were tested. Additionally, a microgravity flight was conducted where three copper test articles were frozen continuously during microgravity and 2-g periods and individual water droplets were frozen during microgravity.

  13. Heat exchanger using graphite foam

    Science.gov (United States)

    Campagna, Michael Joseph; Callas, James John

    2012-09-25

    A heat exchanger is disclosed. The heat exchanger may have an inlet configured to receive a first fluid and an outlet configured to discharge the first fluid. The heat exchanger may further have at least one passageway configured to conduct the first fluid from the inlet to the outlet. The at least one passageway may be composed of a graphite foam and a layer of graphite material on the exterior of the graphite foam. The layer of graphite material may form at least a partial barrier between the first fluid and a second fluid external to the at least one passageway.

  14. Experimental Investigation of Ice Phase Change Material Heat Exchangers

    Science.gov (United States)

    Leimkuehler, Thomas O.; Stephan, Ryan A.

    2012-01-01

    Phase change materials (PCM) may be useful for spacecraft thermal control systems that involve cyclical heat loads or cyclical thermal environments. Thermal energy can be stored in the PCM during peak heat loads or in adverse thermal environments. The stored thermal energy can then be released later during minimum heat loads or in more favorable thermal environments. This can result in a decreased turndown ratio for the radiator and a reduced system mass. The use of water as a PCM rather than the more traditional paraffin wax has the potential for significant mass reduction since the latent heat of formation of water is approximately 70% greater than that of wax. One of the potential drawbacks of using ice as a PCM is its potential to rupture its container as water expands upon freezing. In order to develop a space qualified ice PCM heat exchanger, failure mechanisms must first be understood. Therefore, a methodical experimental investigation has been undertaken to demonstrate and document specific failure mechanisms due to ice expansion in the PCM. A number of ice PCM heat exchangers were fabricated and tested. Additionally, methods for controlling void location in order to reduce the risk of damage due to ice expansion were investigated. This paper presents an overview of the results of this investigation from the past three years.

  15. Essential Specification Elements for Heat Exchanger Replacement

    Energy Technology Data Exchange (ETDEWEB)

    Bower, L.

    2015-07-01

    Performance upgrade and equipment degradation are the primary impetuses for a nuclear power plant to engage in the large capital cost project of heat exchanger replacement. Along with attention to these issues, consideration of heat exchanger Codes and Standards, material improvements, thermal redesign, and configuration are essential for developing User’s Design Specifications for successful replacement projects. The User’s Design Specification is the central document in procuring ASME heat exchangers. Properly stated objectives for the heat exchanger replacement are essential for obtaining the materials, configurations and thermal designs best suited for the nuclear power plant. Additionally, the code of construction required and the applied manufacturing standard (TEMA or HEI) affects how the heat exchanger may be designed or configured to meet the replacement goals. Knowledge of how Codes and Standards affect design and configuration details will aid in writing the User’s Design Specification. Joseph Oat Corporation has designed and fabricated many replacement heat exchangers for the nuclear power industry. These heat exchangers have been constructed per ASME Section III to various Code-Years or ASME Section VIII-1 to the current Code-Year also in accordance with TEMA and HEI. These heat exchangers have been a range of like-for-like replacement to complete thermal, material and configuration redesigns. Several examples of these heat exchangers with their Code, Standard and specification implications are presented. (Author.

  16. Next Generation Microchannel Heat Exchangers

    CERN Document Server

    Ohadi, Michael; Dessiatoun, Serguei; Cetegen, Edvin

    2013-01-01

    In Next Generation Microchannel Heat Exchangers, the authors’ focus on the new generation highly efficient heat exchangers and presentation of novel data and technical expertise not available in the open literature.  Next generation micro channels offer record high heat transfer coefficients with pressure drops much less than conventional micro channel heat exchangers. These inherent features promise fast penetration into many mew markets, including high heat flux cooling of electronics, waste heat recovery and energy efficiency enhancement applications, alternative energy systems, as well as applications in mass exchangers and chemical reactor systems. The combination of up to the minute research findings and technical know-how make this book very timely as the search for high performance heat and mass exchangers that can cut costs in materials consumption intensifies.

  17. Promising materials for HTGR high temperature heat exchangers

    International Nuclear Information System (INIS)

    Kuznetsov, E.V.; Tokareva, T.B.; Ryabchenkov, A.V.; Novichkova, O.V.; Starostin, Yu.D.

    1989-01-01

    The service conditions for high-temperature heat-exchangers with helium coolant of HTGRs and requirements imposed on materials for their production are discussed. The choice of nickel-base alloys with solid-solution hardening for long-term service at high temperatures is grounded. Results of study on properties and structure of types Ni-25Cr-5W-5Mo and Ni-20Cr-20W alloy in the temperature range of 900 deg. - 1,000 deg. C are given. The ageing of Ni-25Cr-5W-5Mo alloy at 900 deg. - 950 deg. C results in decreased corrosion-mechanical properties and is caused by the change of structural metal stability. Alloy with 20% tungsten retains a high stability of both structure and properties after prolonged exposure in helium at above temperatures. The alloy has also increased resistance to delayed fracture and low-cycle fatigue at high temperatures. The developed alloy of type Ni-20Cr-20W with microalloying is recommended for production of tubes for HTGR high-temperature heat-exchangers with helium coolant. (author). 3 refs, 8 figs

  18. Investigation of material efficient fin patterns for cost-effective operation of fin and tube heat exchanger

    DEFF Research Database (Denmark)

    Singh, Shobhana; Sørensen, Kim; Condra, Thomas Joseph

    2017-01-01

    Design management of a thermal energy system is a critical part of identifying basic designs that meet large scale user demand under certain operating characteristics. Fin and tube heat exchangers are among the most commonly used thermal energy systems which are generating considerable interest...... and tube heat exchanger. Computational fluid dynamic models of fin and tube heat exchanger with different fin patterns are developed to investigate the fin pattern behavior on heat transfer and pressure loss performance data. In addition, the numerical results are utilized to analyze the engineering design...... scale-up heat exchanger configurations with each fin pattern focusing on the application of chosen fin and tube heat exchanger in marine exhaust gas boiler. The analysis highlights the impact of material efficient fin patterns investigated and predicts that the polynomial and sinusoidal fin patterns...

  19. High temperature alloys and ceramic heat exchanger

    International Nuclear Information System (INIS)

    Okamoto, Masaharu

    1984-04-01

    From the standpoint of energy saving, the future operating temperatures of process heat and gas turbine plants will become higher. For this purpose, ceramics is the most promissing candidate material in strength for application to high-temperature heat exchangers. This report deals with a servey of characteristics of several high-temperature metallic materials and ceramics as temperature-resistant materials; including a servey of the state-of-the-art of ceramic heat exchanger technologies developed outside of Japan, and a study of their application to the intermediate heat exchanger of VHTR (a very-high-temperature gas-cooled reactor). (author)

  20. Continued Water-Based Phase Change Material Heat Exchanger Development

    Science.gov (United States)

    Hansen, Scott; Poynot, Joe

    2014-01-01

    In a cyclical heat load environment such as low Lunar orbit, a spacecraft's radiators are not sized to reject the full heat load requirement. Traditionally, a supplemental heat rejection device (SHReD) such as an evaporator or sublimator is used to act as a "topper" to meet the additional heat rejection demands. Utilizing a Phase Change Material (PCM) heat exchanger (HX) as a SHReD provides an attractive alternative to evaporators and sublimators as PCM HXs do not use a consumable, thereby leading to reduced launch mass and volume requirements. In continued pursuit of water PCM HX development two full-scale, Orion sized water-based PCM HX's were constructed by Mezzo Technologies. These HX's were designed by applying prior research and experimentation to the full scale design. Design options considered included bladder restraint and clamping mechanisms, bladder manufacturing, tube patterns, fill/drain methods, manifold dimensions, weight optimization, and midplate designs. Design and construction of these HX's led to successful testing of both PCM HX's.

  1. Designing heat exchangers for process heat reactors

    International Nuclear Information System (INIS)

    Quade, R.N.

    1980-01-01

    A brief account is given of the IAEA specialist meeting on process heat applications technology held in Julich, November 1979. The main emphasis was on high temperature heat exchange. Papers were presented covering design requirements, design construction and prefabrication testing, and selected problems. Primary discussion centered around mechanical design, materials requirements, and structural analysis methods and limits. It appears that high temperature heat exchanges design to nuclear standards, is under extensive development but will require a lengthy concerted effort before becoming a commercial reality. (author)

  2. Subscale Water Based Phase Change Material Heat Exchanger Development

    Science.gov (United States)

    Sheth, Rubik; Hansen, Scott

    2016-01-01

    Supplemental heat rejection devices are required in many spacecraft as the radiators are not sized to meet the full heat rejection demand. One means of obtaining additional heat rejection is through the use of phase change material heat exchangers (PCM HX's). PCM HX's utilize phase change to store energy in unfavorable thermal environments (melting) and reject the energy in favorable environments (freezing). Traditionally, wax has been used as a PCM on spacecraft. However, water is an attractive alternative because it is capable of storing about 40% more energy per unit mass due to its higher latent heat of fusion. The significant problem in using water as a PCM is its expansion while freezing, leading to structural integrity concerns when housed in an enclosed heat exchanger volume. Significant investigation and development has taken place over the past five years to understand and overcome the problems associated with water PCM HX's. This paper reports on the final efforts by Johnson Space Center's Thermal Systems Branch to develop a water based PCM HX. The test article developed and reported on is a subscale version of the full-scale water-based PCM HX's constructed by Mezzo Technologies. The subscale unit was designed by applying prior research on freeze front propagation and previous full-scale water PCM HX development. Design modifications to the subscale unit included use of urethane bladder, decreased aspect ratio, perforated protection sheet, and use of additional mid-plates. Testing of the subscale unit was successful and 150 cycles were completed without fail.

  3. Segmented heat exchanger

    Science.gov (United States)

    Baldwin, Darryl Dean; Willi, Martin Leo; Fiveland, Scott Byron; Timmons, Kristine Ann

    2010-12-14

    A segmented heat exchanger system for transferring heat energy from an exhaust fluid to a working fluid. The heat exchanger system may include a first heat exchanger for receiving incoming working fluid and the exhaust fluid. The working fluid and exhaust fluid may travel through at least a portion of the first heat exchanger in a parallel flow configuration. In addition, the heat exchanger system may include a second heat exchanger for receiving working fluid from the first heat exchanger and exhaust fluid from a third heat exchanger. The working fluid and exhaust fluid may travel through at least a portion of the second heat exchanger in a counter flow configuration. Furthermore, the heat exchanger system may include a third heat exchanger for receiving working fluid from the second heat exchanger and exhaust fluid from the first heat exchanger. The working fluid and exhaust fluid may travel through at least a portion of the third heat exchanger in a parallel flow configuration.

  4. Research of the heat exchanging processes running in the heating and hot water supply loops of the coil heat exchangers

    Directory of Open Access Journals (Sweden)

    Ірина Геннадіївна Шитікова

    2016-11-01

    Full Text Available The fuel-energy complex research has made it possible to disclose a huge power-saving potential in the municipal heat-and-power engineering. Power-and-resource-saving units and systems are becoming extremely urgent because of the power engineering crisis expansion. The self-adjusting heat supply system from the individual heating points with the heat-accumulating units and coil heat exchangers for independent heating and water supply systems has been examined. Coil heat exchangers are used in municipal heating for heat transfer (e.g. geothermal waters for the independent mains of the heating and hot water supply systems. The heat engineering calculation of the heating and accumulating unit with the coil heat exchanger for independent heat supply systems from individual heater was performed and experimental data were received at the experimental industrial unit under the laboratory conditions. The peculiarities of the flows in the intertubular space, their influence on the heat exchange and temperatures of the first and intermediate mains have been shown. It is important to know the processes running inside the apparatus to be able to improve the technical characteristics of the three-loop coil heat exchanger. The task solution will make it possible to save the materials consumption for the three-loop coil heat exchangers in the future

  5. Low Cost Polymer heat Exchangers for Condensing Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Butcher, Thomas [Brookhaven National Lab. (BNL), Upton, NY (United States); Trojanowski, Rebecca [Brookhaven National Lab. (BNL), Upton, NY (United States); Wei, George [Brookhaven National Lab. (BNL), Upton, NY (United States); Worek, Michael [Brookhaven National Lab. (BNL), Upton, NY (United States)

    2015-09-30

    Work in this project sought to develop a suitable design for a low cost, corrosion resistant heat exchanger as part of a high efficiency condensing boiler. Based upon the design parameters and cost analysis several geometries and material options were explored. The project also quantified and demonstrated the durability of the selected polymer/filler composite under expected operating conditions. The core material idea included a polymer matrix with fillers for thermal conductivity improvement. While the work focused on conventional heating oil, this concept could also be applicable to natural gas, low sulfur heating oil, and biodiesel- although these are considered to be less challenging environments. An extruded polymer composite heat exchanger was designed, built, and tested during this project, demonstrating technical feasibility of this corrosion-resistant material approach. In such flue gas-to-air heat exchangers, the controlling resistance to heat transfer is in the gas-side convective layer and not in the tube material. For this reason, the lower thermal conductivity polymer composite heat exchanger can achieve overall heat transfer performance comparable to a metal heat exchanger. However, with the polymer composite, the surface temperature on the gas side will be higher, leading to a lower water vapor condensation rate.

  6. Chapter 11. Heat Exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Rafferty, Kevin D.; Culver, Gene

    1998-01-01

    Most geothermal fluids, because of their elevated temperature, contain a variety of dissolved chemicals. These chemicals are frequently corrosive toward standard materials of construction. As a result, it is advisable in most cases to isolate the geothermal fluid from the process to which heat is being transferred. The task of heat transfer from the geothermal fluid to a closed process loop is most often handled by a plate heat exchanger. The two most common types used in geothermal applications are: bolted and brazed. For smaller systems, in geothermal resource areas of a specific character, downhole heat exchangers (DHEs) provide a unique means of heat extraction. These devices eliminate the requirement for physical removal of fluid from the well. For this reason, DHE-based systems avoid entirely the environmental and practical problems associated with fluid disposal. Shell and tube heat exchangers play only a minor role in low-temperature, direct-use systems. These units have been in common use in industrial applications for many years and, as a result, are well understood. For these reasons, shell and tube heat exchangers will not be covered in this chapter.

  7. Improvements in or relating to heat exchangers

    International Nuclear Information System (INIS)

    Graham, L.W.; Sturge, D.W.J.; Ridealgh, F.

    1978-01-01

    A heat exchanger is described that is suitable for use with high temperature gas cooled reactors in which the heat is used as process heat. The construction which is of necessity of large size, is of much lighter weight than current constructions and is better able to withstand the high operating temperature (up to about 1000 0 C). Carbon fibre reinforced carbon materials are employed as constructional materials. A method of fabrication is described. The heat exchanger comprises a tube or bundle of tubes associated with a header plate, and the tube can be of helical form. The carbon materials may be formed by carbonisation of a thermosetting plastic such as a phenolic resin. The exchanger is rendered substantially impermeable to gas by an infiltration treatment of the carbon material using a cracked hydrocarbon gas. (U.K.)

  8. Improvements in or relating to heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Graham, L W; Sturge, D W.J.; Ridealgh, F

    1978-04-05

    A heat exchanger is described that is suitable for use with high temperature gas cooled reactors in which the heat is used as process heat. The construction which is of necessity of large size, is of much lighter weight than current constructions and is better able to withstand the high operating temperature (up to about 1000/sup 0/C). Carbon fibre reinforced carbon materials are employed as constructional materials. A method of fabrication is described. The heat exchanger comprises a tube or bundle of tubes associated with a header plate, and the tube can be of helical form. The carbon materials may be formed by carbonisation of a thermosetting plastic such as a phenolic resin. The exchanger is rendered substantially impermeable to gas by an infiltration treatment of the carbon material using a cracked hydrocarbon gas.

  9. Design study of plastic film heat exchanger

    Science.gov (United States)

    Guyer, E. C.; Brownell, D. L.

    1986-02-01

    This report presents the results of an effort to develop and design a unique thermoplastic film heat exchanger for use in an industrial heat pump evaporator system and other energy recovery applications. The concept for the exchanger is that of individual heat exchange elements formed by two adjoining and freely hanging plastic films. Liquid flows downward in a regulated fashion between the films due to the balance of hydrostatic and frictional forces. The fluid stream on the outside of film may be a free-falling liquid film, a condensing gas, or a noncondensing gas. The flow and structural principles are similar to those embodied in an earlier heat exchange system developed for use in waste water treatment systems (Sanderson). The design allows for high heat transfer rates while working within the thermal and structural limitations of thermoplastic materials. The potential of this new heat exchanger design lies in the relatively low cost of plastic film and the high inherent corrosion and fouling resistance. This report addresses the selection of materials, the potential heat transf er performance, the mechanical design and operation of a unit applied in a low pressure steam recovery system, and the expected selling price in comparison to conventional metallic shell and tube heat exchangers.

  10. Diffusion bonding in compact heat exchangers

    International Nuclear Information System (INIS)

    Southall, David

    2009-01-01

    Heatric's diffusion bonding process is a solid-state joining technology that produces strong, compact, all-metal heat exchanger cores. Diffusion bonding allows for a large quantity of joints to be made in geometries that would normally be inaccessible for conventional welding techniques. Since Heatric's diffusion bonding process uses no interlayer or braze alloy, the resulting heat exchanger core has consistent chemistry throughout and, under carefully controlled conditions, a return to parent metal strength can be reached. This paper will provide an overview of the diffusion bonding process and its origins, and also its application to compact heat exchanger construction. The paper will then discuss recent work that has been done to compare mechanical properties of Heatric's diffusion bonded material with material that has been conventionally welded, as well as with material tested in the as-received condition. (author)

  11. Heat exchanger

    Energy Technology Data Exchange (ETDEWEB)

    Harada, F; Yanagida, T; Fujie, K; Futawatari, H

    1975-04-30

    The purpose of this construction is the improvement of heat transfer in finned tube heat exchangers, and therefore the improvement of its efficiency or its output per unit volume. This is achieved by preventing the formation of flow boundary layers in gaseous fluid. This effect always occurs on flow of smooth adjacent laminae, and especially if these have pipes carrying liquid passing through them; it worsens the heat transfer of such a boundary layer considerably compared to that in the turbulent range. The fins, which have several rows of heat exchange tubes passing through them, are fixed at a small spacing on theses tubes. The fins have slots cut in them by pressing or punching, where the pressed-out material remains as a web, which runs parallel to the level of the fin and at a small distance from it. These webs and slots are arranged radially around every tube hole, e.g. 6 in number. For a suitable small tube spacing, two adjacent tubes opposite each other have one common slot. Many variants of such slot arrangements are illustrated.

  12. Heat exchanger

    International Nuclear Information System (INIS)

    Leigh, D.G.

    1976-01-01

    The arrangement described relates particularly to heat exchangers for use in fast reactor power plants, in which heat is extracted from the reactor core by primary liquid metal coolant and is then transferred to secondary liquid metal coolant by means of intermediate heat exchangers. One of the main requirements of such a system, if used in a pool type fast reactor, is that the pressure drop on the primary coolant side must be kept to a minimum consistent with the maintenance of a limited dynamic head in the pool vessel. The intermediate heat exchanger must also be compact enough to be accommodated in the reactor vessel, and the heat exchanger tubes must be available for inspection and the detection and plugging of leaks. If, however, the heat exchanger is located outside the reactor vessel, as in the case of a loop system reactor, a higher pressure drop on the primary coolant side is acceptable, and space restriction is less severe. An object of the arrangement described is to provide a method of heat exchange and a heat exchanger to meet these problems. A further object is to provide a method that ensures that excessive temperature variations are not imposed on welded tube joints by sudden changes in the primary coolant flow path. Full constructional details are given. (U.K.)

  13. Manufacture of heat exchangers

    International Nuclear Information System (INIS)

    Burton, J.E.; Tombs, R.W.T.

    1980-01-01

    A tube bundle for use in a heat exchanger has a series of spaced parallel tubes supported by tube plates and is manufactured by depositing welding material around the end of each tube, machining the deposited material to form an annular flange around the end of the tube and welding the flange into apertures in the tube plate. Preferably the tubes have a length which is slightly less than the distance between the outer surfaces of the tube plates and the deposited material is deposited so that it overlaps and protects the end surfaces of the tubes. A plug may be inserted in the bore of the tubes during the welding material deposition which, as described, is effected by manual metal arc welding. One use of heat exchangers incorporating a tube bundle manufactured as above is in apparatus for reducing the volume of, and recovering nitric acid from, radioactive effluents from a nuclear reprocessing plant. (author)

  14. Evaluation of nickel-based materials for VHTR heat exchanger

    International Nuclear Information System (INIS)

    Burlet, H.; Gentzbittel, J.M.; Cabet, C.; Lamagnere, P.; Blat, M.; Renaud, D.; Dubiez-Le Goff, S.; Pierron, D.

    2008-01-01

    Two available conventional nickel-based alloys (617 and 230) have been selected as structural materials for the advanced gas-cooled reactors, especially for the heat exchanger. An extensive research programme has been launched in France within the framework of the ANTARES programme to evaluate the performances of these materials in VHTR service environment. The experimental work is focused on mechanical properties, thermal stability and corrosion resistance in the temperature range (700-1 000 deg C) over long time. Thus the experimental work includes creep and fatigue tests on as-received materials, short- and medium-term thermal exposure tests followed by tensile and impact toughness tests, short- and medium-term corrosion exposure tests under impure He environment. The status of the results obtained up to now is given in this paper. Additional tests such as long-term thermal ageing and long-term corrosion tests are required to conclude on the selection of the material. (author)

  15. Continued Water-Based Phase Change Material Heat Exchanger Development

    Science.gov (United States)

    Hansen, Scott W.; Sheth, Rubik B.; Poynot, Joe; Giglio, Tony; Ungar, Gene K.

    2015-01-01

    In a cyclical heat load environment such as low Lunar orbit, a spacecraft's radiators are not sized to meet the full heat rejection demands. Traditionally, a supplemental heat rejection device (SHReD) such as an evaporator or sublimator is used to act as a "topper" to meet the additional heat rejection demands. Utilizing a Phase Change Material (PCM) heat exchanger (HX) as a SHReD provides an attractive alternative to evaporators and sublimators as PCM HX's do not use a consumable, thereby leading to reduced launch mass and volume requirements. In continued pursuit of water PCM HX development two full-scale, Orion sized water-based PCM HX's were constructed by Mezzo Technologies. These HX's were designed by applying prior research on freeze front propagation to a full-scale design. Design options considered included bladder restraint and clamping mechanisms, bladder manufacturing, tube patterns, fill/drain methods, manifold dimensions, weight optimization, and midplate designs. Two units, Units A and B, were constructed and differed only in their midplate design. Both units failed multiple times during testing. This report highlights learning outcomes from these tests and are applied to a final sub-scale PCM HX which is slated to be tested on the ISS in early 2017.

  16. Active heat exchange system development for latent heat thermal energy storage

    Science.gov (United States)

    Lefrois, R. T.; Mathur, A. K.

    1980-01-01

    Five tasks to select, design, fabricate, test and evaluate candidate active heat exchanger modules for future applications to solar and conventional utility power plants were discussed. Alternative mechanizations of active heat exchange concepts were analyzed for use with heat of fusion phase change materials (PCMs) in the temperature range of 250 to 350 C. Twenty-six heat exchange concepts were reviewed, and eight were selected for detailed assessment. Two candidates were selected for small-scale experimentation: a coated tube and shell heat exchanger and a direct contact reflux boiler. A dilute eutectic mixture of sodium nitrate and sodium hydroxide was selected as the PCM from over 50 candidate inorganic salt mixtures. Based on a salt screening process, eight major component salts were selected initially for further evaluation. The most attractive major components in the temperature range of 250 to 350 C appeared to be NaNO3, NaNO2, and NaOH. Sketches of the two active heat exchange concepts selected for test are given.

  17. Liquid Salt Heat Exchanger Technology for VHTR Based Applications

    Energy Technology Data Exchange (ETDEWEB)

    Anderson, Mark; Sridhara, Kumar; Allen, Todd; Peterson, Per

    2012-10-11

    The objective of this research is to evaluate performance of liquid salt fluids for use as a heat carrier for transferring high-temperature process heat from the very high-temperature reactor (VHTR) to chemical process plants. Currently, helium is being considered as the heat transfer fluid; however, the tube size requirements and the power associated with pumping helium may not be economical. Recent work on liquid salts has shown tremendous potential to transport high-temperature heat efficiently at low pressures over long distances. This project has two broad objectives: To investigate the compatibility of Incoloy 617 and coated and uncoated SiC ceramic composite with MgCl2-KCl molten salt to determine component lifetimes and aid in the design of heat exchangers and piping; and, To conduct the necessary research on the development of metallic and ceramic heat exchangers, which are needed for both the helium-to-salt side and salt-to-process side, with the goal of making these heat exchangers technologically viable. The research will consist of three separate tasks. The first task deals with material compatibility issues with liquid salt and the development of techniques for on-line measurement of corrosion products, which can be used to measure material loss in heat exchangers. Researchers will examine static corrosion of candidate materials in specific high-temperature heat transfer salt systems and develop an in situ electrochemical probe to measure metallic species concentrations dissolved in the liquid salt. The second task deals with the design of both the intermediate and process side heat exchanger systems. Researchers will optimize heat exchanger design and study issues related to corrosion, fabrication, and thermal stresses using commercial and in-house codes. The third task focuses integral testing of flowing liquid salts in a heat transfer/materials loop to determine potential issues of using the salts and to capture realistic behavior of the salts in a

  18. Testing and Failure Mechanisms of Ice Phase Change Material Heat Exchangers

    Science.gov (United States)

    Leimkuehler, Thomas O.; Stephan, Ryan A.; Hawkins-Reynolds, Ebony

    2011-01-01

    Phase change materials (PCM) may be useful for thermal control systems that involve cyclical heat loads or cyclical thermal environments such as specific spacecraft orientations in Low Earth Orbit (LEO) and low beta angle Low Lunar Orbit (LLO). Thermal energy can be stored in the PCM during peak heat loads or in adverse thermal environments. The stored thermal energy can then be released later during minimum heat loads or in more favorable thermal environments. One advantage that PCM s have over evaporators in this scenario is that they do not use a consumable. The use of water as a PCM rather than the more traditional paraffin wax has the potential for significant mass reduction since the latent heat of formation of water is approximately 70% greater than that of wax. One of the potential drawbacks of using ice as a PCM is its potential to rupture its container as water expands upon freezing. In order to develop a space qualified ice PCM heat exchanger, failure mechanisms must first be understood. Therefore, a methodical experimental investigation has been undertaken to demonstrate and document specific failure mechanisms due to ice expansion in the PCM. A number of ice PCM heat exchangers were fabricated and tested. Additionally, methods for controlling void location in order to reduce the risk of damage due to ice expansion were investigated. This paper presents the results of testing that occurred from March through September of 2010 and builds on testing that occurred during the previous year.

  19. Functional design of heat exchange for pneumatic vehicles

    Science.gov (United States)

    Xu, Z. G.; Yang, D. Y.; Shen, W. D.; Liu, T. T.

    2017-10-01

    With the increasingly serious environmental problems, especially the impact of fog and haze, the development of air powered vehicles has become an important research direction of new energy vehicles. Quadrature test was done with different materials, i.e. stainless steel and aluminum alloy, at different inlet pressures, using different expansion gases, i.e. air, CO2, for heat exchanging properties for pneumatic vehicles. The mathematics as well as simulation methods are used to analyze the different heat exchanging effects in the multistage cylinder. The research results showed that the stainless steel has better effects in heat exchanging than Aluminum Alloy; the intake pressure has little effect on CO2 than the air in heat exchanging effect. CO2 is better in heat exchanging than air.

  20. Thermal behavior of a heat exchanger module for seasonal heat storage

    DEFF Research Database (Denmark)

    Fan, Jianhua; Furbo, Simon; Andersen, Elsa

    2012-01-01

    Experimental and theoretic investigations are carried out to study the heat transfer capacity rate of a heat exchanger module for seasonal heat storage with sodium acetate trihydrate (SAT) supercooling in a stable way. A sandwich heat storage test module has been built with the phase change...... material (PCM) storage box in between two plate heat exchangers. Charge of the PCM storage is investigated experimentally with solid phase SAT as initial condition. Discharge of the PCM storage with the presence of crystallization is studied experimentally. Fluid flow and heat transfer in the PCM module......, recommendations on how best to transfer heat to and from the seasonal heat storage module are given....

  1. Certification of materials for steam generator condensor and regeneration heat exchanger for nuclear plant

    International Nuclear Information System (INIS)

    Stevanovicj, M.V.; Jovashevicj, V.J.; Jovashevicj, V.D.J.; Spasicj, Zh.Lj.

    1977-01-01

    In the construction of a nuclear power plant almost all known materials are used. The choice depends on working conditions. In this work standard specifications of contemporary materials that take part in larger quantities in the following components of the secondary circuit of PWR-type nuclear power plant are proposed: steam generator with moisture separator, condensor and regenerative heat eXchanger

  2. Selection of Rational Heat Transfer Intensifiers in the Heat Exchanger

    Directory of Open Access Journals (Sweden)

    S. A. Burtsev

    2016-01-01

    Full Text Available The paper considers the applicability of different types of heat transfer intensifiers in the heat exchange equipment. A review of the experimental and numerical works devoted to the intensification of the dimpled surface, surfaces with pins and internally ribbed surface were presented and data on the thermal-hydraulic characteristics of these surfaces were given. We obtained variation of thermal-hydraulic efficiency criteria for 4 different objective functions and 15 options for the intensification of heat transfer. This makes it possible to evaluate the advantages of the various heat transfer intensifiers. These equations show influence of thermal and hydraulic characteristics of the heat transfer intensifiers (the values of the relative heat transfer and drag coefficients on the basic parameters of the shell-and-tube heat exchanger: the number and length of the tubes, the volume of the heat exchanger matrix, the coolant velocity in the heat exchanger matrix, coolant flow rate, power to pump coolant (or pressure drop, the amount of heat transferred, as well as the average logarithmic temperature difference. The paper gives an example to compare two promising heat transfer intensifiers in the tubes and shows that choosing the required efficiency criterion to search for optimal heat exchanger geometry is of importance. Analysis is performed to show that a dimpled surface will improve the effectiveness of the heat exchanger despite the relatively small value of the heat transfer intensification, while a significant increase in drag of other heat transfer enhancers negatively affects their thermalhydraulic efficiency. For example, when comparing the target functions of reducing the heat exchanger volume, the data suggest that application of dimpled surfaces in various fields of technology is possible. But there are also certain surfaces that can reduce the parameters of a heat exchanger. It is shown that further work development should be aimed at

  3. Specialists' meeting on heat exchanging components of gas-cooled reactors

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1984-07-01

    The objective of the Meeting sponsored by IAEA was to provide a forum for the exchange and discussion of technical information related to heat exchanging and heat conducting components for gas-cooled reactors. The technical part of the meeting covered eight subjects: Heat exchanging components for process heat applications, design and requirements, and research and development programs; Status of the design and construction of intermediate He/He exchangers; Design, construction and performance of steam generators; Metallic materials and design codes; Design and construction of valves and hot gas ducts; Description of component test facilities and test results; Manufacturing of heat exchanging components.

  4. Practical design of a heat exchanger for dilution refrigeration. 1

    Energy Technology Data Exchange (ETDEWEB)

    Oda, Y; Fujii, G; Nagano, H [Tokyo Univ. (Japan). Inst. for Solid State Physics

    1978-02-01

    A compact heat exchanger for a dilution refrigerator with a high thermal efficiency is presented. Discrete heat exchangers with by-pass channels were used to decrease the flow impedance. This heat exchanger was designed so that the thermal conductance of liquid along the stream was greatly reduced. The effective thickness of the sponge material in the heat exchanger and mixer is also discussed. The obtained minimum temperatures of 12 mK was very close to the designed value of 10.8 mK. Moreover a rapid response was obtained. This is attributed to the small liquid volume of the heat exchanger.

  5. Specialists' meeting on heat exchanging components of gas-cooled reactors

    International Nuclear Information System (INIS)

    1984-01-01

    The objective of the Meeting sponsored by IAEA was to provide a forum for the exchange and discussion of technical information related to heat exchanging and heat conducting components for gas-cooled reactors. The technical part of the meeting covered eight subjects: Heat exchanging components for process heat applications, design and requirements, and research and development programs; Status of the design and construction of intermediate He/He exchangers; Design, construction and performance of steam generators; Metallic materials and design codes; Design and construction of valves and hot gas ducts; Description of component test facilities and test results; Manufacturing of heat exchanging components

  6. Optimization of Heat Exchangers

    International Nuclear Information System (INIS)

    Catton, Ivan

    2010-01-01

    The objective of this research is to develop tools to design and optimize heat exchangers (HE) and compact heat exchangers (CHE) for intermediate loop heat transport systems found in the very high temperature reator (VHTR) and other Generation IV designs by addressing heat transfer surface augmentation and conjugate modeling. To optimize heat exchanger, a fast running model must be created that will allow for multiple designs to be compared quickly. To model a heat exchanger, volume averaging theory, VAT, is used. VAT allows for the conservation of mass, momentum and energy to be solved for point by point in a 3 dimensional computer model of a heat exchanger. The end product of this project is a computer code that can predict an optimal configuration for a heat exchanger given only a few constraints (input fluids, size, cost, etc.). As VAT computer code can be used to model characteristics (pumping power, temperatures, and cost) of heat exchangers more quickly than traditional CFD or experiment, optimization of every geometric parameter simultaneously can be made. Using design of experiment, DOE and genetric algorithms, GE, to optimize the results of the computer code will improve heat exchanger design.

  7. Melting of Nanoprticle-Enhanced Phase Change Material inside Shell and Tube Heat Exchanger

    Directory of Open Access Journals (Sweden)

    Seiyed Mohammad Javad Hosseini

    2013-01-01

    Full Text Available This paper presents a numerical study of melting of Nanoprticle-Enhanced phase change material (NEPCM inside a shell and tube heat exchanger using RT50 and copper particles as base material and nanoparticle, respectively. In this study, the effects of nanoparticles dispersion (, 0.03, and 0.05 on melting time, liquid fraction, and penetration length are investigated. The results show that the melting time decreases to 14.6% and the penetration length increases to 146% with increasing volume fraction of nanoparticle up to .

  8. Evaluation of materials for heat exchanging components in advanced helium-cooled reactors

    International Nuclear Information System (INIS)

    Schubert, F.

    1984-01-01

    The qualification of metallic materials for advanced HTR applications is based on creep behaviour, fatigue properties, structural stability and corrosion resistance. A brief state of the art is provided for the materials for heat exchanging components. The experimental results are treated with respect to the importance for the design, the characteristic of time-depend materials behaviour are evaluated. Of specific interest are the possible effects of helium on the mechanical properties. Helium, which serves as primary coolant, contains traces of reactive impurities such as hydrogen, methane, carbon monoxide and water vapor. The evaluation of the HTR materials program serves as basis for structural design rules of components with operation temperatures above 800 deg C. The materials mechanical topics are discussed. Alloy improvement and the progress in development of new alloys are reviewed. (author)

  9. Heat exchanger for coal gasification process

    Science.gov (United States)

    Blasiole, George A.

    1984-06-19

    This invention provides a heat exchanger, particularly useful for systems requiring cooling of hot particulate solids, such as the separated fines from the product gas of a carbonaceous material gasification system. The invention allows effective cooling of a hot particulate in a particle stream (made up of hot particulate and a gas), using gravity as the motive source of the hot particulate. In a preferred form, the invention substitutes a tube structure for the single wall tube of a heat exchanger. The tube structure comprises a tube with a core disposed within, forming a cavity between the tube and the core, and vanes in the cavity which form a flow path through which the hot particulate falls. The outside of the tube is in contact with the cooling fluid of the heat exchanger.

  10. High Thermal Conductivity Polymer Composites for Low Cost Heat Exchangers

    Energy Technology Data Exchange (ETDEWEB)

    None

    2017-08-01

    This factsheet describes a project that identified and evaluated commercially available and state-of-the-art polymer-based material options for manufacturing industrial and commercial non-metallic heat exchangers. A heat exchanger concept was also developed and its performance evaluated with heat transfer modeling tools.

  11. Cardioplegia heat exchanger design modelling using computational fluid dynamics.

    Science.gov (United States)

    van Driel, M R

    2000-11-01

    A new cardioplegia heat exchanger has been developed by Sorin Biomedica. A three-dimensional computer-aided design (CAD) model was optimized using computational fluid dynamics (CFD) modelling. CFD optimization techniques have commonly been applied to velocity flow field analysis, but CFD analysis was also used in this study to predict the heat exchange performance of the design before prototype fabrication. The iterative results of the optimization and the actual heat exchange performance of the final configuration are presented in this paper. Based on the behaviour of this model, both the water and blood fluid flow paths of the heat exchanger were optimized. The simulation predicted superior heat exchange performance using an optimal amount of energy exchange surface area, reducing the total contact surface area, the device priming volume and the material costs. Experimental results confirm the empirical results predicted by the CFD analysis.

  12. Metallic materials for heat exchanger components and highly stressed internal of HTR reactors for nuclear process heat generation

    International Nuclear Information System (INIS)

    1982-01-01

    The programme was aimed at the development and improvement of materials for the high-temperature heat exchanger components of a process steam HTR. The materials must have high resistance to corrosion, i.e. carburisation and internal oxidation, and high long-term toughness over a wide range of temperatures. They must also meet the requirements set in the nuclear licensing procedure, i.e. resistance to cyclic stress and irradiation, non-destructive testing, etc. Initially, it was only intended to improve and qualify commercial alloys. Later on an alloy development programme was initiated in which new, non-commercial alloys were produced and modified for use in a nuclear process heat facility. Separate abstracts were prepared for 19 pays of this volume. (orig./IHOE) [de

  13. Mechanical calculation of heat exchangers

    International Nuclear Information System (INIS)

    Osweiller, Francis.

    1977-01-01

    Many heat exchangers are still being dimensioned at the present time by means of the American TEMA code (Tubular Exchanger Manufacturers Association). The basic formula of this code often gives rise to significant tubular plate thicknesses which, apart from the cost of materials, involve significant machining. Some constructors have brought into use calculation methods that are more analytic so as to take into better consideration the mechanical phenomena which come into play in a heat exchanger. After a brief analysis of these methods it is shown, how the original TEMA formulations have changed to reach the present version and how this code has incorporated Gardner's results for treating exchangers with two fixed heads. A formal and numerical comparison is then made of the analytical and TEMA methods by attempting to highlight a code based on these methods or a computer calculation programme in relation to the TEMA code [fr

  14. Plastic heat exchangers: a state-of-the-art review

    Energy Technology Data Exchange (ETDEWEB)

    Miller, D; Holtz, R E; Koopman, R N; Marciniak, T J; MacFarlane, D R

    1979-07-01

    Significant increases in energy utilization efficiency can be achieved through the recovery of low-temperature rejected heat. This energy conserving possibility provides incentive for the development of heat exchangers which could be employed in applications where conventional units cannot be used. Some unique anticorrosion and nonstick characteristics of plastics make this material very attractive for heat recovery where condensation, especially sulfuric acid, and fouling occur. Some of the unique characteristics of plastics led to the commercial success of DuPont's heat exchangers utilizing polytetrafluoroethylene (trade name Teflon) tubes. Attributes which were exploited in this application were the extreme chemical inertness of the material and its flexibility, which enabled utilization in odd-shaped spaces. The wide variety of polymeric materials available ensures chemical inertness for almost any application. Lower cost, compoundability with fillers to improve thermal/mechanical properties, and versatile fabrication methods are incentives for many uses. Also, since many plastics resist corrosion, they can be employed in lower temperature applications (< 436 K), where condensation can occur and metal units have been unable to function. It is clear that if application and design can be merged to produce a cost-effective alternate to present methods of handling low-temperature rejected heat, then there is significant incentive for plastic heat exchangers, to replace traditional metallic heat exchangers or to be used in services where metals are totally unsuited.

  15. Efek Perbedaan Jumlah dan Material Tube pada Distribusi Temperatur Tube Heat Exchanger dalam Kompor (Studi Kasus Di Industri Tempe Kecamatan Tenggilis Mejoyo Surabaya

    Directory of Open Access Journals (Sweden)

    Putu Angga Kristyawan

    2013-09-01

    Full Text Available Pemakaian heat exchanger pada kompor industri tempe di kelurahan Tenggilis Mejoyo Surabaya mengaplikasikan tube heat exchanger dengan jumlah tube 4 dan material tembaga. Pada pemakaian awal mampu memperlama penggunaan bahan bakar hingga 3 hari. Proses produksi heat exchanger memerlukan biaya hingga 2,5 juta rupiah. Untuk dapat mengatasi masalah tersebut maka dilakukan penelitian tentang performansi heat exchanger dengan memvariasikan material dan jumlah tube. Masalah ini disimulasikan dengan computational fluid dynamics. Simulasi dilakukan pada jumlah grid 388149 dan model turbulensi dengan nilai deviasi terhadap temperatur ukur sebesar 1,0%. Hasil penelitian menunjukkan bahwa performansi dengan jumlah tube 6 dan material besi memiliki performansi yang hanya berbeda sebesar 2395,188 Watt dan nilai temperatur keluaran hanya berbeda 2,338 K dengan 4 tube tembaga. Nilai investasi 6 tube besi juga lebih rendah dibandingkan dengan 4 tube tembaga senilai Rp 4.335.866,00 dan perbedaan nilai payback period hingga 4,22 bulan.

  16. Next Generation Nuclear Plant Intermediate Heat Exchanger Materials Research and Development Plan (PLN-2804)

    Energy Technology Data Exchange (ETDEWEB)

    J. K. Wright

    2008-04-01

    DOE has selected the High Temperature Gas-cooled Reactor (HTGR) design for the Next Generation Nuclear Plant (NGNP) Project. The NGNP will demonstrate the use of nuclear power for electricity and hydrogen production. It will have an outlet gas temperature in the range of 900°C and a plant design service life of 60 years. The reactor design will be a graphite moderated, helium-cooled, prismatic or pebble-bed reactor and use low-enriched uranium, Tri-Isotopic (TRISO)-coated fuel. The plant size, reactor thermal power, and core configuration will ensure passive decay heat removal without fuel damage or radioactive material releases during accidents. The NGNP Materials Research and Development (R&D) Program is responsible for performing R&D on likely NGNP materials in support of the NGNP design, licensing, and construction activities. Today’s high-temperature alloys and associated ASME Codes for reactor applications are approved up to 760°C. However, some primary system components, such as the Intermediate Heat Exchanger (IHX) for the NGNP will require use of materials that can withstand higher temperatures. The thermal, environmental, and service life conditions of the NGNP will make selection and qualification of some high-temperature materials a significant challenge. Examples include materials for the core barrel and core internals, such as the control rod sleeves. The requirements of the materials for the IHX are among the most demanding. Selection of the technology and design configuration for the NGNP must consider both the cost and risk profiles to ensure that the demonstration plant establishes a sound foundation for future commercial deployments. The NGNP challenge is to achieve a significant advancement in nuclear technology while at the same time setting the stage for an economically viable deployment of the new technology in the commercial sector soon after 2020. A number of solid solution strengthened nickel based alloys have been considered for

  17. Various methods to improve heat transfer in exchangers

    Directory of Open Access Journals (Sweden)

    Pavel Zitek

    2015-01-01

    Full Text Available The University of West Bohemia in Pilsen (Department of Power System Engineering is working on the selection of effective heat exchangers. Conventional shell and tube heat exchangers use simple segmental baffles. It can be replaced by helical baffles, which increase the heat transfer efficiency and reduce pressure losses. Their usage is demonstrated in the primary circuit of IV. generation MSR (Molten Salt Reactors. For high-temperature reactors we consider the use of compact desk heat exchangers, which are small, which allows the integral configuration of reactor. We design them from graphite composites, which allow up to 1000°C and are usable as exchangers: salt-salt or salt-acid (e.g. for the hydrogen production. In the paper there are shown thermo-physical properties of salts, material properties and principles of calculations.

  18. Heat exchanger design considerations for high temperature gas-cooled reactor (HTGR) plants

    International Nuclear Information System (INIS)

    McDonald, C.F.; Vrable, D.L.; Van Hagan, T.H.; King, J.H.; Spring, A.H.

    1980-02-01

    Various aspects of the high-temperature heat exchanger conceptual designs for the gas turbine (HTGR-GT) and process heat (HTGR-PH) plants are discussed. Topics include technology background, heat exchanger types, surface geometry, thermal sizing, performance, material selection, mechanical design, fabrication, and the systems-related impact of installation and integration of the units in the prestressed concrete reactor vessel. The impact of future technology developments, such as the utilization of nonmetallic materials and advanced heat exchanger surface geometries and methods of construction, is also discussed

  19. Compact heat exchanger for power plants

    International Nuclear Information System (INIS)

    Kinnunen, L.

    2001-01-01

    Vahterus Oy, located at Kalanti, has manufactured heat exchangers since the beginning of 1990s. About 90% of the equipment produced are exported. In the PSHE (Plate and Shell) solution of the Vahterus heat exchanger the heat is transferred by round plated welded to form a compact package, which is assembled into a cylindrical steel casing. The heat exchanger contains no gaskets or soldered joints, which eliminates the leak risks. Traditional heat exchanges are usually operated at higher temperatures and pressures, but the heat transfer capacities of them are lower. Plate heat exchangers, on the other hand, are efficient, but the application range of them is narrow. Additionally, the rubber gasket of the heat exchange plates, sealing the joints of the heat exchanging plates, does not stand high pressures or temperatures, or corroding fluids. The new welded plate heat exchanger combine the pressure and temperature resistance of tube heat exchangers and the high heat exchange capacity of plate heat exchangers. The new corrosion resisting heat exchanger can be applied for especially hard conditions. The operating temperature range of the PSHE heat exchanger is - 200 - 900 deg C. The pressure resistance is as high as 100 bar. The space requirement of PSHE is only one tenth of the space requirement of traditional tube heat exchangers. Adjusting the number of heat exchanging plates can change the capacity of the heat exchanger. Power range of the heat exchanger can be as high as 80 MW. Due to the corrosion preventive construction and the small dimension the PSHE heat exchanger can be applied for refrigerators using ammonia as refrigerant. These kinds of new Vahterus heat exchangers are in use in 60 countries in more than 2000 refrigerators

  20. Heat pipes in modern heat exchangers

    International Nuclear Information System (INIS)

    Vasiliev, Leonard L.

    2005-01-01

    Heat pipes are very flexible systems with regard to effective thermal control. They can easily be implemented as heat exchangers inside sorption and vapour-compression heat pumps, refrigerators and other types of heat transfer devices. Their heat transfer coefficient in the evaporator and condenser zones is 10 3 -10 5 W/m 2 K, heat pipe thermal resistance is 0.01-0.03 K/W, therefore leading to smaller area and mass of heat exchangers. Miniature and micro heat pipes are welcomed for electronic components cooling and space two-phase thermal control systems. Loop heat pipes, pulsating heat pipes and sorption heat pipes are the novelty for modern heat exchangers. Heat pipe air preheaters are used in thermal power plants to preheat the secondary-primary air required for combustion of fuel in the boiler using the energy available in exhaust gases. Heat pipe solar collectors are promising for domestic use. This paper reviews mainly heat pipe developments in the Former Soviet Union Countries. Some new results obtained in USA and Europe are also included

  1. Heat exchange apparatus

    International Nuclear Information System (INIS)

    Thurston, G.C.; McDaniels, J.D.; Gertsch, P.R.

    1979-01-01

    The present invention relates to heat exchangers used for transferring heat from the gas cooled core of a nuclear reactor to a secondary medium during standby and emergency conditions. The construction of the heat exchanger described is such that there is a minimum of welds exposed to the reactor coolant, the parasitic heat loss during normal operation of the reactor is minimized and the welds and heat transfer tubes are easily inspectable. (UK)

  2. Update heat exchanger designing principles

    International Nuclear Information System (INIS)

    Lipets, A.U.; Yampol'skij, A.E.

    1985-01-01

    Update heat exchanger design principles are analysed. Different coolant pattern in a heat exchanger are considered. It is suggested to rationally organize flow rates irregularity in it. Applying on heat exchanger designing measures on using really existing temperature and flow rate irregularities will permit to improve heat exchanger efficiency. It is expedient in some cases to artificially produce irregularities. In this connection some heat exchanger design principles must be reviewed now

  3. The radioactive inventory of a Berkeley heat exchanger

    International Nuclear Information System (INIS)

    Hancock, R.

    1988-10-01

    The Central Electricity Generating Board has announced a date for the final shutdown of the first of the Magnox power stations at Berkeley (March 1989), and is in the process of preparing Pre-Decommissioning Safety Reports (PDSR) for the decommissioning of Berkeley and Bradwell. This report supports these PDSR studies and reports work carried out within the Research Division at Berkeley Nuclear Laboratories on the radioactive inventories of the heat exchangers at Berkeley Power Station. At Berkeley, the heat exchangers will be included in stage two decommissioning to which they will contribute the largest mass of contaminated material. The purpose of this report is to bring together all of the available data on the contamination in the heat exchangers at Berkeley Power Station, and to recommend a database from which the options for disposal of the heat exchangers may be formulated. (author)

  4. Study of alternative materials to minimize erosion in heat exchanger tubes used in thermoelectric generators

    Energy Technology Data Exchange (ETDEWEB)

    Arnt, A.B.C.; Paula, M.M. da S. Paula; Rocha, M.R. da; Angioletto, E.; Zanini, L.C.; Miranda, R.; Zanelatto, C.C. [Universidade do Extremo Sul Catarinense (UNESC), Criciuma, SC (Brazil)], e-mails: anb@unesc.net, mms@unesc.net, marcio2r@terra.com.br, an@unesc.net, elucaslcz@yahoo.com.br, frdgmiranda@hotmail.com, gcrisrincao20@yahoo.com.br; Felippe, L. [Universidade do Extremo Sul Catarinense (UNESC), Capivari de Baixo, SC (Brazil)], e-mail: hlfelippe@tractebelenergia.com.br

    2007-07-01

    The machinery used in coal thermo electrical plants usually is submitted to erosive wear. The erosive wear occurs mainly in the metallic pipe set of heat exchangers due the flow of hot gases carrying erosive particles. Jaguar Ludicrous thermo electrical complex at Capivari de Baixo city holds seven power units, where two units use approximately 20 000 ASTM A178 heat pipes. The set is submitted to a semester maintenance schedule (preventive and corrective) where the damaged pipes are changed. So, in this work a set of erosive wear accelerated tests according ASTM G76 were performed in order to develop and specify materials and methods to diminish the erosive action caused by the combustion gases over the heat pipes. Specimens were coated with WC12Co and Cr{sub 3}C{sub 2}-25NiCr alloys using the HVOF technique and the coated specimens were tested at 450 deg C, the heat pipes working temperature. Silica was used as abrasive material at 30 deg and 45 deg impact angles, simulating a harder erosive condition than the real condition. The best performance coating at laboratory scale was later used in field condition. The results showed the coated specimen performance is better than the ASTM A178 alloy. The erosion resistance of the Cr{sub 3}C{sub 2}-25NiCr and WC12Co coatings is eight times higher than the uncoated alloy, and the coatings also presented a better corrosion resistance. This feature is important, because despite the erosive action the circulating gases also present a large amount of sulfur in their composition. Sulfur at lower temperatures forms H{sub 2}SO{sub 4}, causing intense corrosion of the pipes located at the heat exchangers colder parts. Based on the results and considering the coating costs the Cr{sub 3}C{sub 2}-25NiCr alloy was selected to coat a set of pipes mounted at the region of the heat exchanger with the most intense erosive wear. At the moment these coated tubes are in field operation and under observation regarding their performance in

  5. Innovative heat exchangers

    CERN Document Server

    Scholl, Stephan

    2018-01-01

    This accessible book presents unconventional technologies in heat exchanger design that have the capacity to provide solutions to major concerns within the process and power-generating industries. Demonstrating the advantages and limits of these innovative heat exchangers, it also discusses micro- and nanostructure surfaces and micro-scale equipment, and introduces pillow-plate, helical and expanded metal baffle concepts. It offers step-by-step worked examples, which provide instructions for developing an initial configuration and are supported by clear, detailed drawings and pictures. Various types of heat exchangers are available, and they are widely used in all fields of industry for cooling or heating purposes, including in combustion engines. The market in 2012 was estimated to be U$ 42.7 billion and the global demand for heat exchangers is experiencing an annual growth of about 7.8 %. The market value is expected to reach U$ 57.9 billion in 2016, and approach U$ 78.16 billion in 2020. Providing a valua...

  6. A Method to Establishing Tube Plugging Criterion for Heat Exchangers with Straight Tubes

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hyungnam [KHNP CRI, Daejeon (Korea, Republic of)

    2016-10-15

    The difference of thermal expansion coefficients between the shell and tube materials causes the stress in axial direction of tube. Because of the axial stress due to thermal load, the straight tubes are used for heat exchangers operated in low temperature such as CCW (Component Cooling Water) heat exchangers and condensers. It is inevitable for the materials of the components to be degraded as the power plants become older. The degradation accompanies increasing maintenance cost as well as creating safety issues. The materials and wall thickness of heat exchanger tubes in nuclear power plants are selected to withstand system temperature, pressure, and corrosion. There are many codes and standards to be referred for calculating the minimum thickness of the heat exchanger tube in the designing stage. However, the codes and standards related to show the tube plugging criteria may not exist currently. In this paper, a method to establish the tube plugging criteria of BOP heat exchangers, which is based on the USNRC Regulatory Guide 1.121, is introduced and the tube plugging criteria for the TPCCW heat exchanger of Yonggwang NPP No. 1 and 2. A method to establish the tube plugging criteria of heat exchangers with straight tubes are introduced based on the USNRC Regulatory Guide 1.121. As an example, the tube plugging criterion for the CCW heat exchanger of a nuclear power plant is provided.

  7. Heat exchanger performance monitoring guidelines

    International Nuclear Information System (INIS)

    Stambaugh, N.; Closser, W. Jr.; Mollerus, F.J.

    1991-12-01

    Fouling can occur in many heat exchanger applications in a way that impedes heat transfer and fluid flow and reduces the heat transfer or performance capability of the heat exchanger. Fouling may be significant for heat exchanger surfaces and flow paths in contact with plant service water. This report presents guidelines for performance monitoring of heat exchangers subject to fouling. Guidelines include selection of heat exchangers to monitor based on system function, safety function and system configuration. Five monitoring methods are discussed: the heat transfer, temperature monitoring, temperature effectiveness, delta P and periodic maintenance methods. Guidelines are included for selecting the appropriate monitoring methods and for implementing the selected methods. The report also includes a bibliography, example calculations, and technical notes applicable to the heat transfer method

  8. Development of a contact heat exchanger for a constructable radiator system

    Science.gov (United States)

    Howell, H. R.

    1983-01-01

    A development program for a contact heat exchanger to be used to transfer heat from a spacecraft coolant loop to a heat pipe radiator is described. The contact heat exchanger provides for a connectable/disconnectable joint which allows for on-orbit assembly of the radiator system and replacement or exchange of radiator panels for repair and maintenance. The contact heat exchanger does not require the transfer of fluid across the joint; the spacecraft coolant loop remains contained in an all welded system with no static or dynamic fluid seals. The contact interface is also "dry' with no conductive grease or interstitial material required.

  9. Radial flow heat exchanger

    Science.gov (United States)

    Valenzuela, Javier

    2001-01-01

    A radial flow heat exchanger (20) having a plurality of first passages (24) for transporting a first fluid (25) and a plurality of second passages (26) for transporting a second fluid (27). The first and second passages are arranged in stacked, alternating relationship, are separated from one another by relatively thin plates (30) and (32), and surround a central axis (22). The thickness of the first and second passages are selected so that the first and second fluids, respectively, are transported with laminar flow through the passages. To enhance thermal energy transfer between first and second passages, the latter are arranged so each first passage is in thermal communication with an associated second passage along substantially its entire length, and vice versa with respect to the second passages. The heat exchangers may be stacked to achieve a modular heat exchange assembly (300). Certain heat exchangers in the assembly may be designed slightly differently than other heat exchangers to address changes in fluid properties during transport through the heat exchanger, so as to enhance overall thermal effectiveness of the assembly.

  10. Radiation effects on heat transfer in heat exchangers, (2)

    International Nuclear Information System (INIS)

    Mori, Yasuo; Watanabe, Kenji; Taira, Tatsuji.

    1980-01-01

    In a high temperature gas-cooled reactor system, in which the working fluid exchanges heat at high temperature near 1000 deg C, the heat transfer acceleration by positively utilizing the radiation heat transfer between solid surfaces should be considered. This paper reports on the results of experiment and analysis for the effects of radiant heat on the heat transfer performance at elevated temperature by applying the heat transfer-accelerating method using radiators to the heat exchanger with tube bundle composed of two channels of heating and heated sides. As the test heat exchangers, a parallel counter flow exchanger and the cross flow exchanger simulating helical tubes were employed, and the results studied on the characteristics of each heat exchanger are described. The plates placed in parallel to flow in every space of the tube bundle arranged in a matrix were used as the heat transfer accelerator. The effects of acceleration with the plates were the increase of heat transmission from 12 to 24% and 12 to 38% in the parallel flow and cross flow heat exchangers, respectively. Also, it was clarified that the theoretical analysis, in which it was assumed that the region within pitch S and two radiator plates, with a heat-transferring tube placed at the center, is the minimum domain for calculation, and that the heat exchange by radiation occurs only between the domain and the adjacent domains, can estimate the heat transfer-accelerating effect and the temperature distribution in a heat exchanger with sufficient accuracy. (Wakatsuki, Y.)

  11. Performance of tubes-and plate fins heat exchangers

    International Nuclear Information System (INIS)

    Rosman, E.C.

    1979-11-01

    By means of a two-dimensional analysis performance, and using local heat transfer coefficients, the plate fin temperature distribution, the air bulk temperature along the stream path and the fin efficiency can be obtained, for several Reynolds numbers and fin materials. Herein are also presented the average heat transfer coefficients for isothermal plate fins, referring to heat exchangers with central-tube and rear-tube row and to two-row tubes heat exchangers configurations. It is possible to obtain the real tax or the real area of heat transfer, using the average hea transfer coefficients for isothermal plate fins and the fin efficiency. (Author) [pt

  12. Heat pipe heat exchangers in heat recovery systems

    Energy Technology Data Exchange (ETDEWEB)

    Stulc, P; Vasiliev, L L; Kiseljev, V G; Matvejev, Ju N

    1985-01-01

    The results of combined research and development activities of the National Research Institute for Machine Design, Prague, C.S.S.R. and the Institute for Heat and Mass Transfer, Minsk, U.S.S.R. concerning intensification heat pipes used in heat pipe heat exchangers are presented. This sort of research has been occasioned by increased interest in heat power economy trying to utilise waste heat produced by various technological processes. The developed heat pipes are deployed in construction of air-air, gas-air or gas-gas heat recovery exchangers in the field of air-engineering and air-conditioning. (author).

  13. An Experimentally Validated Numerical Modeling Technique for Perforated Plate Heat Exchangers.

    Science.gov (United States)

    White, M J; Nellis, G F; Kelin, S A; Zhu, W; Gianchandani, Y

    2010-11-01

    Cryogenic and high-temperature systems often require compact heat exchangers with a high resistance to axial conduction in order to control the heat transfer induced by axial temperature differences. One attractive design for such applications is a perforated plate heat exchanger that utilizes high conductivity perforated plates to provide the stream-to-stream heat transfer and low conductivity spacers to prevent axial conduction between the perforated plates. This paper presents a numerical model of a perforated plate heat exchanger that accounts for axial conduction, external parasitic heat loads, variable fluid and material properties, and conduction to and from the ends of the heat exchanger. The numerical model is validated by experimentally testing several perforated plate heat exchangers that are fabricated using microelectromechanical systems based manufacturing methods. This type of heat exchanger was investigated for potential use in a cryosurgical probe. One of these heat exchangers included perforated plates with integrated platinum resistance thermometers. These plates provided in situ measurements of the internal temperature distribution in addition to the temperature, pressure, and flow rate measured at the inlet and exit ports of the device. The platinum wires were deposited between the fluid passages on the perforated plate and are used to measure the temperature at the interface between the wall material and the flowing fluid. The experimental testing demonstrates the ability of the numerical model to accurately predict both the overall performance and the internal temperature distribution of perforated plate heat exchangers over a range of geometry and operating conditions. The parameters that were varied include the axial length, temperature range, mass flow rate, and working fluid.

  14. Next Generation Nuclear Plant Intermediate Heat Exchanger Acquisition Strategy

    Energy Technology Data Exchange (ETDEWEB)

    Mizia, Ronald Eugene [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2008-04-01

    DOE has selected the High Temperature Gas-cooled Reactor (HTGR) design for the Next Generation Nuclear Plant (NGNP) Project. The NGNP will demonstrate the use of nuclear power for electricity and hydrogen production. It will have an outlet gas temperature in the range of 900°C to 950°C and a plant design service life of 60 years. The reactor design will be a graphite moderated, helium cooled, prismatic or pebble-bed reactor, and use low-enriched uranium, TRISO-coated fuel. The plant size, reactor thermal power, and core configuration will ensure passive decay heat removal without fuel damage or radioactive material releases during accidents. The NGNP Materials Research and Development (R&D) Program is responsible for performing R&D on likely NGNP materials in support of the NGNP design, licensing, and construction activities. Selection of the technology and design configuration for the NGNP must consider both the cost and risk profiles to ensure that the demonstration plant establishes a sound foundation for future commercial deployments. The NGNP challenge is to achieve a significant advancement in nuclear technology while at the same time setting the stage for an economically viable deployment of the new technology in the commercial sector soon after 2020. The purpose of this report is to address the acquisition strategy for the NGNP Intermediate Heat Exchanger (IHX).This component will be operated in flowing, impure helium on the primary and secondary side at temperatures up to 950°C. There are major high temperature design, materials availability, and fabrication issues that need to be addressed. The prospective materials are Alloys 617, 230, 800H and X, with Alloy 617 being the leading candidate for the use at 950°C. The material delivery schedule for these materials does not pose a problem for a 2018 start up as the vendors can quote reasonable delivery times at the moment. The product forms and amount needed must be finalized as soon as possible. An

  15. New counter flow heat exchanger designed for ventilation systems in cold climates

    DEFF Research Database (Denmark)

    Kragh, Jesper; Rose, Jørgen; Nielsen, Toke Rammer

    2007-01-01

    In cold climates, mechanical ventilation systems with highly efficient heat recovery will experience problems with condensing water from the extracted humid indoor air. If the condensed water changes to ice in the heat exchanger, the airflow rate will quickly fall due to the increasing pressure...... problem is therefore desirable. In this paper, the construction and test measurements of a new counter flow heat exchanger designed for cold climates are presented. The developed heat exchanger is capable of continuously defrosting itself without using supplementary heating. Other advantages...... of the developed beat exchanger are low pressure loss, cheap materials and a simple construction. The disadvantage is that the exchanger is big compared with other heat exchangers. In this paper, the new heat exchanger's efficiency is calculated theoretically and measured experimentally. The experiment shows...

  16. Next Generation Nuclear Plant Steam Generator and Intermediate Heat Exchanger Materials Research and Development Plan

    Energy Technology Data Exchange (ETDEWEB)

    J. K. Wright

    2010-09-01

    DOE has selected the High Temperature Gas-cooled Reactor (HTGR) design for the Next Generation Nuclear Plant (NGNP) Project. The NGNP will demonstrate the use of nuclear power for electricity and hydrogen production. It will have an outlet gas temperature in the range of 900°C and a plant design service life of 60 years. The reactor design will be a graphite moderated, helium-cooled, prismatic or pebble-bed reactor and use low-enriched uranium, Tri-Isotopic (TRISO)-coated fuel. The plant size, reactor thermal power, and core configuration will ensure passive decay heat removal without fuel damage or radioactive material releases during accidents. The NGNP Materials Research and Development (R&D) Program is responsible for performing R&D on likely NGNP materials in support of the NGNP design, licensing, and construction activities. Today’s high-temperature alloys and associated ASME Codes for reactor applications are approved up to 760°C. However, some primary system components, such as the Intermediate Heat Exchanger (IHX) for the NGNP will require use of materials that can withstand higher temperatures. The thermal, environmental, and service life conditions of the NGNP will make selection and qualification of some high-temperature materials a significant challenge. Examples include materials for the core barrel and core internals, such as the control rod sleeves. The requirements of the materials for the IHX are among the most demanding. Selection of the technology and design configuration for the NGNP must consider both the cost and risk profiles to ensure that the demonstration plant establishes a sound foundation for future commercial deployments. The NGNP challenge is to achieve a significant advancement in nuclear technology while at the same time setting the stage for an economically viable deployment of the new technology in the commercial sector soon after 2020. A number of solid solution strengthened nickel based alloys have been considered for

  17. Preliminary SP-100/Stirling heat exchanger designs

    International Nuclear Information System (INIS)

    Schmitz, P.; Tower, L.; Blue, B.; Dunn, P.

    1994-01-01

    Analytic modeling of several heat exchanger concepts to couple the SP-100 nuclear reactor lithium loop and the Space Stirling Power Convertor (SSPC) was performed. Four 25 kWe SSPC's are used to produce the required 100 kW of electrical power. This design work focused on the interface between a single SSPC and the primary lithium loop. Manifolding to separate and collect the four channel flow was not modeled. This work modeled two separate types of heat exchanger interfaces (conductive coupling and radiative coupling) to explore their relative advantages and disadvantages. The minimum mass design of the conductively coupled concepts was 18 kg or 0.73 kg/kWe for a single 25 kWe convertor. The minimum mass radiatively coupled concept was 41 kg or 1.64 kg/kWe. The direct conduction heat exchanger provides a lighter weight system because of its ability to operate the Stirling convertor evaporator at higher heat fluxes than those attainable by the radiatively coupled systems. Additionally the conductively coupled concepts had relatively small volumes and provide potentially simpler assembly. Their disadvantages were the tight tolerances and material joining problems associated with this refractory to superalloy interface. The advantages of the radiatively coupled designs were the minimal material interface problems

  18. Heat exchanger network retrofit optimization involving heat transfer enhancement

    International Nuclear Information System (INIS)

    Wang Yufei; Smith, Robin; Kim, Jin-Kuk

    2012-01-01

    Heat exchanger network retrofit plays an important role in energy saving in process industry. Many design methods for the retrofit of heat exchanger networks have been proposed during the last three decades. Conventional retrofit methods rely heavily on topology modifications which often result in a long retrofit duration and high initial costs. Moreover, the addition of extra surface area to the heat exchanger can prove difficult due to topology, safety and downtime constraints. Both of these problems can be avoided through the use of heat transfer enhancement in heat exchanger network retrofit. This paper presents a novel design approach to solve heat exchanger network retrofit problems based on heat transfer enhancement. An optimisation method based on simulated annealing has been developed to find the appropriate heat exchangers to be enhanced and to calculate the level of enhancement required. The physical insight of enhanced exchangers is also analysed. The new methodology allows several possible retrofit strategies using different retrofit methods be determined. Comparison of these retrofit strategies demonstrates that retrofit modification duration and payback time are reduced when heat transfer enhancement is utilised. Heat transfer enhancement can be also used as a substitute for increased heat exchanger network surface area to reduce retrofit investment costs.

  19. A New Adsorbent Composite Material Based on Metal Fiber Technology and Its Application in Adsorption Heat Exchangers

    Directory of Open Access Journals (Sweden)

    Ursula Wittstadt

    2015-08-01

    Full Text Available In order to achieve process intensification for adsorption chillers and heat pumps, a new composite material was developed based on sintered aluminum fibers from a melt-extraction process and a dense layer of silico-aluminophosphate (SAPO-34 on the fiber surfaces. The SAPO-34 layer was obtained through a partial support transformation (PST process. Preparation of a composite sample is described and its characteristic pore size distribution and heat conductivity are presented. Water adsorption data obtained under conditions of a large pressure jump are given. In the next step, preparation of the composite was scaled up to larger samples which were fixed on a small adsorption heat exchanger. Adsorption measurements on this heat exchanger element that confirm the achieved process intensification are presented. The specific cooling power for the adsorption step per volume of composite is found to exceed 500 kW/m3 under specified conditions.

  20. Comparison between conventional heat exchanger performance and an heat pipes exchanger

    International Nuclear Information System (INIS)

    Souza, J.R.G. de; Rocha, N.R.

    1989-01-01

    The thermal performance of conventional compact heat exchanger and of exchanger with heat pipes are simulated using a digital computer, for equal volumes and the same process conditions. The comparative analysis is depicted in graphs that indicate which of the situations each equipment is more efficient. (author)

  1. Hydraulic and thermal design of a gas microchannel heat exchanger

    International Nuclear Information System (INIS)

    Yang Yahui; Brandner, Juergen J; Morini, Gian Luca

    2012-01-01

    In this paper investigations on the design of a gas flow microchannel heat exchanger are described in terms of hydrodynamic and thermal aspects. The optimal choice for thermal conductivity of the solid material is discussed by analysis of its influences on the thermal performance of a micro heat exchanger. Two numerical models are built by means of a commercial CFD code (Fluent). The simulation results provide the distribution of mass flow rate, inlet pressure and pressure loss, outlet pressure and pressure loss, subjected to various feeding pressure values. Based on the thermal and hydrodynamic analysis, a micro heat exchanger made of polymer (PEEK) is designed and manufactured for flow and heat transfer measurements in air flows. Sensors are integrated into the micro heat exchanger in order to measure the local pressure and temperature in an accurate way. Finally, combined with numerical simulation, an operating range is suggested for the present micro heat exchanger in order to guarantee uniform flow distribution and best thermal and hydraulic performances.

  2. Investigation of printed circuit heat exchanger for VHTRs - HTR2008-58097

    International Nuclear Information System (INIS)

    Mylavarapu, S. K.; Sun, X.; Figley, J.; Needler, N. J.; Christensen, R. N.

    2008-01-01

    Very High Temperature Reactors (VHTRs) require high temperature (900-950 deg. C), high integrity, and high efficiency heat exchangers during normal and off-normal conditions. A class of compact heat exchangers, namely, the Printed Circuit Heat Exchangers (PCHEs), made of high temperature materials, found to have the above characteristics, are being increasingly pursued for heavy duty applications. A high-temperature helium experimental test facility, primarily aimed at investigating the heat transfer and pressure drop characteristics of the PCHEs, was designed and is being built at the Ohio State Univ.. The test facility was designed for a maximum operating temperature and pressure of 900 deg. C and 3 MPa, respectively. Owing to the high operating conditions, a detailed investigation various high temperature materials was carried out to aid in design of the test facility and the heat exchangers. The study showed that alloy 617 is the leading candidate material for high temperature heat exchangers. Two PCHEs, each having 10 hot 10 cold plates with 12 channels in each plate, are currently being fabricated from alloy 617 plates and will be tested once test facility is constructed. To supplement the experiments, computational fluid dynamics modeling of a simplified PCHE model is being performed and the results for three flow rate cases of 15, 40, and 90 kg/h and a system pressure of 3 MPa are discussed. In summary, this paper focuses on the study of the high-temperature materials, the design of the helium test facility, the design and fabrication of the PCHEs, and the computational modeling of a simplified PCHE model. (authors)

  3. Corrosion of heat exchanger materials under heat transfer conditions

    International Nuclear Information System (INIS)

    Tapping, R.L.; Lavoie, P.A.; Disney, D.J.

    1987-01-01

    Severe pitting has occurred in moderator heat exchangers tubed with Incoloy-800 in Pickering Nuclear Generating Station. The pitting originated on the cooling side (outside) of the tubes and perforation occurred in less than two years. It was known from corrosion testing at CRNL that Incoloy-800 was not susceptible to pitting in Lake Ontario water under isothermal conditions. Corrosion testing with heat transfer across the tube wall was carried out, and it was noted that severe pitting could occur under deposits formed on the tubes in silty Lake Ontario water. Subsequent testing, carried out in co-operation with Ontario Hydro Research Division, investigated the pitting resistance of other candidate tubing alloys: Incoloy-825, 904 L stainless steel, AL-6X, Inconel-625, 70:30 Cu:Ni, titanium, Sanicro-30 and Sanicro-28 1 . Of these, only titanium and Sanicro-28 have not suffered some degree of pitting attack in silt-containing Lake Ontario Water. In the absence of silt, and hence deposits, no pitting took place on any of the alloys tested

  4. YAG laser cladding to heat exchanger flange in actual plant

    International Nuclear Information System (INIS)

    Toshio, Kojima

    2001-01-01

    This paper is a sequel to ''Development of YAG Laser Cladding Technology to Heat Exchanger Flange'' presented in ICONE-8. A YAG Laser cladding technology is a permanent repairing and preventive maintenance method for heat exchanger's flange (channel side) seating surface which is degraded by the corrosion in long term operation. The material of this flange is carbon steel, and that of cladding wire is type 316 stainless steel so as to have high corrosion resistance. In former paper above, the soundness of cladding layers were presented to be verified. This channel side flange is bolted with tube sheet (shell side) through metal gasket. As the tube sheet side is already cladded a corrosion resistant material, it needs to apply the repairing and preventive maintenance method to only channel side. In 2000 this technology had been performed to the actual heat exchanger (Residual Heat Removal Heat Exchanger; RHR Hx) flange in domestic nuclear power plant. This paper described the outline, special equipment, and our total evaluation for this actual laser cladding work. And also several technical subjects which we should solve and/or improve for the next project was presented. (author)

  5. Development, Testing, and Failure Mechanisms of a Replicative Ice Phase Change Material Heat Exchanger

    Science.gov (United States)

    Leimkuehler, Thomas O.; Hansen, Scott; Stephan, Ryan A.

    2010-01-01

    Phase change materials (PCM) may be useful for thermal control systems that involve cyclical heat loads or cyclical thermal environments such as Low Earth Orbit (LEO) and Low Lunar Orbit (LLO). Thermal energy can be stored in the PCM during peak heat loads or in adverse thermal environments. The stored thermal energy can then be released later during minimum heat loads or in more favorable thermal environments. One advantage that PCM's have over evaporators in this scenario is that they do not use a consumable. Wax PCM units have been baselined for the Orion thermal control system and also provide risk mitigation for the Altair Lander. However, the use of water as a PCM has the potential for significant mass reduction since the latent heat of formation of water is approximately 70% greater than that of wax. One of the potential drawbacks of using ice as a PCM is its potential to rupture its container as water expands upon freezing. In order to develop a space qualified ice PCM heat exchanger, failure mechanisms must first be understood. Therefore, a methodical experimental investigation has been undertaken to demonstrate and document specific failure mechanisms due to ice expansion in the PCM. An ice PCM heat exchanger that replicates the thermal energy storage capacity of an existing wax PCM unit was fabricated and tested. Additionally, methods for controlling void location in order to reduce the risk of damage due to ice expansion are investigated. This paper presents the results to date of this investigation. Nomenclature

  6. Design and Development of a Sub-Zero Fluid System for Demonstration of Orion's Phase Change Material Heat Exchangers on ISS

    Science.gov (United States)

    Sheth, Rubik B.; Ahlstrom, Thomas D.; Le, Hung V.

    2016-01-01

    NASA's Orion Multipurpose Crew Vehicle's Exploration Mission 2 is expected to loiter in Lunar orbit for a relatively long period of time. In low Lunar orbit (LLO) the thermal environment is cyclic - extremely cold in the eclipse and relatively hot near the subsolar point. Phase change material heat exchangers (PCM HXs) are the best option for long term missions in these environments. A PCM HX allows a vehicle to store excess waste energy by thawing a phase change material such as n-pentadecane wax. During portions of the orbit that are extremely cold, the excess energy is rejected, resolidifying the wax. Due to the inherent risk of compromising the heat exchanger during multiple freeze and thaw cycles, a unique payload was designed for the International Space Station to test and demonstration the functions of a PCM HX. The payload incorporates the use of a pumped fluid system and a thermoelectric heat exchanger to promote the freezing and thawing of the PCM HX. This paper shall review the design and development undertaken to build such a system.

  7. Heat transfer enhancement for fin-tube heat exchanger using vortex generators

    International Nuclear Information System (INIS)

    Yoo, Seong Yeon; Park, Dong Seong; Chung, Min Ho; Lee, Sang Yun

    2002-01-01

    Vortex generators are fabricated on the fin surface of a fin-tube heat exchanger to augment the convective heat transfer. In addition to horseshoe vortices formed naturally around the tube of the fin-tube heat exchanger, longitudinal vortices are artificially created on the fin surface by vortex generators. The purpose of this study is to investigate the local heat transfer phenomena in the fin-tube heat exchangers with and without vortex generators, and to evaluate the effect of vortices on the heat transfer enhancement. Naphthalene sublimation technique is employed to measure local mass transfer coefficients, then analogy equation between heat and mass transfer is used to calculate heat transfer coefficients. Experiments are performed for the model of fin-circular tube heat exchangers with and without vortex generators, and of fin-flat tube heat exchangers with and without vortex generators. Average heat transfer coefficients of fin-flat tube heat exchanger without vortex generator are much lower than those of fin-circular tube heat exchanger. On the other hand, fin-flat tube heat exchanger with vortex generators has much higher heat transfer value than conventional fin-circular tube heat exchanger. At the same time, pressure losses for four types of heat exchanger is measured and compared

  8. Perspectives of advanced thermal management in solar thermochemical syngas production using a counter-flow solid-solid heat exchanger

    Science.gov (United States)

    Falter, Christoph; Sizmann, Andreas; Pitz-Paal, Robert

    2017-06-01

    A modular reactor model is presented for the description of solar thermochemical syngas production involving counter-flow heat exchangers that recuperate heat from the solid phase. The development of the model is described including heat diffusion within the reactive material as it travels through the heat exchanger, which was previously identified to be a possibly limiting factor in heat exchanger design. Heat transfer within the reactive medium is described by conduction and radiation, where the former is modeled with the three-resistor model and the latter with the Rosseland diffusion approximation. The applicability of the model is shown by the analysis of heat exchanger efficiency for different material thicknesses and porosities in a system with 8 chambers and oxidation and reduction temperatures of 1000 K and 1800 K, respectively. Heat exchanger efficiency is found to rise strongly for a reduction of material thickness, as the element mass is reduced and a larger part of the elements takes part in the heat exchange process. An increase of porosity enhances radiation heat exchange but deteriorates conduction. The overall heat exchange in the material is improved for high temperatures in the heat exchanger, as radiation dominates the energy transfer. The model is shown to be a valuable tool for the development and analysis of solar thermochemical reactor concepts involving heat exchange from the solid phase.

  9. Method of relative comparison of the thermohydraulic efficiency of heat exchange intensification in channels of heat-exchange surfaces

    International Nuclear Information System (INIS)

    Dubrovskij, E.V.; Vasil'ev, V.Ya.

    2002-01-01

    One introduces a technique to compare relatively thermohydraulic efficiency of heat transfer intensification in channels of heat exchange surfaces of any design types. It is shown that one should compare thermohydraulic efficiency of heat exchange intensification as to the thermal power of heat exchangers and pressure losses in channels with turbulators and in polished channels of heat exchange surfaces on the basis of dimensions of heat exchangers, their heat exchange surfaces and at similar (as to Re numbers) modes of coolant flow [ru

  10. Development of structural design procedure of plate-fin heat exchanger for HTGR

    Energy Technology Data Exchange (ETDEWEB)

    Mizokami, Yorikata, E-mail: yorikata_mizokami@mhi.co.jp [Mitsubishi Heavy Industries, Ltd., 1-1, Wadasaki-cho 1-Chome, Hyogo-ku, Kobe 652-8585 (Japan); Igari, Toshihide [Mitsubishi Heavy Industries, Ltd., 5-717-1, Fukahori-machi, Nagasaki 851-0392 (Japan); Kawashima, Fumiko [Kumamoto University, 39-1 Kurokami 2-Chome, Kumamoto 860-8555 (Japan); Sakakibara, Noriyuki [Mitsubishi Heavy Industries, Ltd., 5-717-1, Fukahori-machi, Nagasaki 851-0392 (Japan); Tanihira, Masanori [Mitsubishi Heavy Industries, Ltd., 16-5, Konan 2-Chome, Minato-ku, Tokyo 108-8215 (Japan); Yuhara, Tetsuo [The University of Tokyo, 7-3-1, Hongo, Bunkyo-ku, Tokyo 113-8656 (Japan); Hiroe, Tetsuyuki [Kumamoto University, 39-1 Kurokami 2-Chome, Kumamoto 860-8555 (Japan)

    2013-02-15

    Highlights: ► We propose high temperature structural design procedure for plate-fin heat exchanger ► Allowable stresses for brazed structures will be newly discussed ► Validity of design procedure is confirmed by carrying out partial model tests ► Proposed design procedure is applied to heat exchangers for HTGR. -- Abstract: Highly efficient plate-fin heat exchanger for application to HTGR has been focused on recently. Since this heat exchanger is fabricated by brazing a lot of plates and fins, a new procedure for structural design of brazed structures in the HTGR temperature region up to 950 °C is required. Firstly in this paper influences on material strength due to both thermal aging during brazing process and helium gas environment were experimentally examined, and failure mode and failure limit of brazed side-bar structures were experimentally clarified. Secondly allowable stresses for aging materials and brazed structures were newly determined on the basis of the experimental results. For the purpose of validating the structural design procedure including homogenization FEM modeling, a pressure burst test and a thermal fatigue test of partial model for plate-fin heat exchanger were carried out. Finally, results of reference design of plate-fin heat exchangers of recuperator and intermediate heat exchanger for HTGR plant were evaluated by the proposed design criteria.

  11. Thermodynamic analysis on theoretical models of cycle combined heat exchange process: The reversible heat exchange process

    International Nuclear Information System (INIS)

    Zhang, Chenghu; Li, Yaping

    2017-01-01

    Concept of reversible heat exchange process as the theoretical model of the cycle combined heat exchanger could be useful to determine thermodynamics characteristics and the limitation values in the isolated heat exchange system. In this study, the classification of the reversible heat exchange processes is presented, and with the numerical method, medium temperature variation tendency and the useful work production and usage in the whole process are investigated by the construction and solution of the mathematical descriptions. Various values of medium inlet temperatures and heat capacity ratio are considered to analyze the effects of process parameters on the outlet temperature lift/drop. The maximum process work transferred from the Carnot cycle region to the reverse cycle region is also researched. Moreover, influence of the separating point between different sub-processes on temperature variation profile and the process work production are analyzed. In addition, the heat-exchange-enhancement-factor is defined to study the enhancement effect of the application of the idealized process in the isolated heat exchange system, and the variation degree of this factor with process parameters change is obtained. The research results of this paper can be a theoretical guidance to construct the cycle combined heat exchange process in the practical system. - Highlights: • A theoretical model of Cycle combined heat exchange process is proposed. • The classification of reversible heat exchange process are presented. • Effects of Inlet temperatures and heat capacity ratio on process are analyzed. • Process work transmission through the whole process is studied. • Heat-exchange-enhancement-factor can be a criteria to express the application effect of the idealized process.

  12. Bibliographical survey of heat exchangers for nuclear power plants and problems of HTGR

    International Nuclear Information System (INIS)

    Yamao, Hiroyuki; Okamoto, Yoshizo; Sanokawa, Konomo

    1977-04-01

    The problems in development of heat exchangers for nuclear reactors have been examined in literature survey through Annual Index Subjects of NSA (Nuclear Science Abstracts) for the past ten years. R and D on heat exchangers for LMFBR, HTGR, LWR and HWR are on the increase. In the case of HTGRs, R and D on heat resisting materials including the corrosion and on hydrogen permeation of heat exchanger walls in high temperature pressure helium environment are important. Future R and D subjects for HTGR heat exchangers in showing the high temperature endurance are presented. (auth.)

  13. IAEA Technical Meeting on Innovative Heat Exchanger and Steam Generator Designs for Fast Reactors. Working Material

    International Nuclear Information System (INIS)

    2011-01-01

    The IAEA, within the framework of its Nuclear Energy Department’s Technical Working Group on Fast Reactors (TWG-FR), assists Member States activities in fast reactors technology development areas by providing an umbrella for information exchange [topical Technical Meetings (TMs), Workshops and large Conferences] and collaborative R&D [Coordinated Research Projects (CRPs)]. The Technical meeting on “Innovative Heat Exchanger and Steam Generator Designs for Fast Reactors” was held from 21 – 22 December 2011 in Vienna, addressing Member States’ expressed needs of information exchange in the field of advanced fast reactor design features, with particular attention to innovative heat exchangers and steam generators. The Objective of the TM is to provide a global forum for in-depth information exchange and discussion on the most advanced concepts of heat exchangers and steam generators for fast reactors. More specifically, the objectives are: · Review of the status of advanced fast reactor development activities with special emphasis on design and performance of heat exchangers and steam generators; · Discuss requirements for innovative heat exchangers and steam generators; · Present results of studies and conceptual designs for innovative heat exchangers and steam generators; · Provide recommendations for international collaboration under the IAEA aegis. The meeting agenda of the meeting is in Annex I

  14. Effectiveness of a heat exchanger in a heat pump clothes dryer

    Science.gov (United States)

    Nasution, A. H.; Sembiring, P. G.; Ambarita, H.

    2018-02-01

    This paper deals with study on a heat pump clothes dryer coupled with a heat exchanger. The objective is to explore the effects of the heat exchanger on the performance of the heat pump dryer. The heat pump dryer consists of a vapor compression cycle and integrated with a drying room with volume 1 m3. The power of compressor is 800 Watt and the refrigerant of the cycle is R22. The heat exchanger is a flat plate type with dimensions of 400 mm × 400 mm × 400 mm. The results show the present of the heat exchanger increase the performance of the heat pump dryer. In the present experiment the COP, TP and SMER increase 15.11%, 4.81% and 58.62%, respectively. This is because the heat exchanger provides a better drying condition in the drying room with higher temperature and lower relative humidity in comparison with heat pump dryer without heat exchanger. The effectiveness of the heat exchanger is also high, it is above 50%. It is suggested to install a heat exchanger in a heat pump dryer.

  15. Component Cooling Heat Exchanger Heat Transfer Capability Operability Monitoring

    International Nuclear Information System (INIS)

    Mihalina, M.; Djetelic, N.

    2010-01-01

    The ultimate heat sink (UHS) is of highest importance for nuclear power plant safe and reliable operation. The most important component in line from safety-related heat sources to the ultimate heat sink water body is a component cooling heat exchanger (CC Heat Exchanger). The Component Cooling Heat Exchanger has a safety-related function to transfer the heat from the Component Cooling (CC) water system to the Service Water (SW) system. SW systems throughout the world have been the root of many plant problems because the water source, usually river, lake, sea or cooling pond, are conductive to corrosion, erosion, biofouling, debris intrusion, silt, sediment deposits, etc. At Krsko NPP, these problems usually cumulate in the summer period from July to August, with higher Sava River (service water system) temperatures. Therefore it was necessary to continuously evaluate the CC Heat Exchanger operation and confirm that the system would perform its intended function in accordance with the plant's design basis, given as a minimum heat transfer rate in the heat exchanger design specification sheet. The Essential Service Water system at Krsko NPP is an open cycle cooling system which transfers heat from safety and non-safety-related systems and components to the ultimate heat sink the Sava River. The system is continuously in operation in all modes of plant operation, including plant shutdown and refueling. However, due to the Sava River impurities and our limited abilities of the water treatment, the system is subject to fouling, sedimentation buildup, corrosion and scale formation, which could negatively impact its performance being unable to satisfy its safety related post accident heat removal function. Low temperature difference and high fluid flows make it difficult to evaluate the CC Heat Exchanger due to its specific design. The important effects noted are measurement uncertainties, nonspecific construction, high heat transfer capacity, and operational specifics (e

  16. Advanced Heat/Mass Exchanger Technology for Geothermal and Solar Renewable Energy Systems

    Energy Technology Data Exchange (ETDEWEB)

    Greiner, Miles [Univ. of Nevada, Reno, NV (United States); Childress, Amy [Univ. of Nevada, Reno, NV (United States); Hiibel, Sage [Univ. of Nevada, Reno, NV (United States); Kim, Kwang [Univ. of Nevada, Reno, NV (United States); Park, Chanwoo [Univ. of Nevada, Reno, NV (United States); Wirtz, Richard [Univ. of Nevada, Reno, NV (United States)

    2014-12-16

    Northern Nevada has abundant geothermal and solar energy resources, and these renewable energy sources provide an ample opportunity to produce economically viable power. Heat/mass exchangers are essential components to any energy conversion system. Improvements in the heat/mass exchange process will lead to smaller, less costly (more efficient) systems. There is an emerging heat transfer technology, based on micro/nano/molecular-scale surface science that can be applied to heat/mass exchanger design. The objective is to develop and characterize unique coating materials, surface configurations and membranes capable of accommodating a 10-fold increase in heat/mass exchanger performance via phase change processes (boiling, condensation, etc.) and single phase convective heat/mass transfer.

  17. Fluidized bed heat exchanger utilizing angularly extending heat exchange tubes

    Science.gov (United States)

    Talmud, Fred M.; Garcia-Mallol, Juan-Antonio

    1980-01-01

    A fluidized bed heat exchanger in which air is passed through a bed of particulate material containing fuel disposed in a housing. A steam/water natural circulation system is provided and includes a steam drum disposed adjacent the fluidized bed and a series of tubes connected at one end to the steam drum. A portion of the tubes are connected to a water drum and in the path of the air and the gaseous products of combustion exiting from the bed. Another portion of the tubes pass through the bed and extend at an angle to the upper surface of the bed.

  18. Heat exchanger leakage problem location

    Directory of Open Access Journals (Sweden)

    Jícha Miroslav

    2012-04-01

    Full Text Available Recent compact heat exchangers are very often assembled from numerous parts joined together to separate heat transfer fluids and to form the required heat exchanger arrangement. Therefore, the leak tightness is very important property of the compact heat exchangers. Although, the compact heat exchangers have been produced for many years, there are still technological problems associated with manufacturing of the ideal connection between the individual parts, mainly encountered with special purpose heat exchangers, e.g. gas turbine recuperators. This paper describes a procedure used to identify the leakage location inside the prime surface gas turbine recuperator. For this purpose, an analytical model of the leaky gas turbine recuperator was created to assess its performance. The results obtained are compared with the experimental data which were acquired during the recuperator thermal performance analysis. The differences between these two data sets are used to indicate possible leakage areas.

  19. Cleaning Schedule Operations in Heat Exchanger Networks

    Directory of Open Access Journals (Sweden)

    Huda Hairul

    2018-01-01

    Full Text Available Heat exchanger networks have been known to be the essential parts in the chemical industries. Unfortunately, since the performance of heat exchanger can be decreasing in transferring the heat from hot stream into cold stream due to fouling, then cleaning the heat exchanger is needed to restore its initial performance periodically. A process of heating crude oil in a refinery plant was used as a case study. As many as eleven heat exchangers were used to heat crude oil before it was heated by a furnace to the temperature required to the crude unit distillation column. The purpose of this study is to determine the cleaning schedule of heat exchanger on the heat exchanger networks due to the decrease of the overall heat transfer coefficient by various percentage of the design value. A close study on the process of heat exchanger cleaning schedule in heat exchanger networks using the method of decreasing overall heat transfer coefficient as target. The result showed that the higher the fouling value the more often the heat exchanger is cleaned because the overall heat transfer coefficient decreases quickly.

  20. Heat transfer characteristics of a helical heat exchanger

    International Nuclear Information System (INIS)

    San, Jung-Yang; Hsu, Chih-Hsiang; Chen, Shih-Hao

    2012-01-01

    Heat transfer performance of a helical heat exchanger was investigated. The heat exchanger is composed of a helical tube with rectangular cross section and two cover plates. The ε–Ntu relation of the heat exchanger was obtained using a numerical method. In the analysis, the flow in the tube (helical flow) was considered to be mixed and the flow outside the tube (radial flow) was unmixed. In the experiment, the Darcy friction factor (f) and convective heat transfer coefficient (h) of the radial flow were measured. The radial flow was air and the helical flow was water. Four different channel spacing (0.5, 0.8, 1.2 and 1.6 mm) were individually considered. The Reynolds numbers were in the range 307–2547. Two correlations, one for the Darcy friction factor and the other for the Nusselt number, were proposed. - Highlights: ► We analyze the heat transfer characteristics of a helical heat exchanger and examine the effectiveness–Ntu relation. ► Increasing number of turns of the heat exchanger would slightly increase the effectiveness. ► There is an optimum Ntu value corresponding to a maximum effectiveness. ► We measure the Darcy friction factor and Nusselt number of the radial flow and examine the correlations.

  1. Heat exchanger

    International Nuclear Information System (INIS)

    Dostatni, A.W.; Dostatni, Michel.

    1976-01-01

    In the main patent, a description was given of a heat exchanger with an exchange surface in preformed sheet metal designed for the high pressure and temperature service particularly encountered in nuclear pressurized water reactors and which is characterised by the fact that it is composed of at least one exchanger bundle sealed in a containment, the said bundle or bundles being composed of numerous juxtaposed individual compartments whose exchange faces are built of preformed sheet metal. The present addendun certificate concerns shapes of bundles and their positioning methods in the exchanger containment enabling its compactness to be increased [fr

  2. Heat exchanger

    Science.gov (United States)

    Daman, Ernest L.; McCallister, Robert A.

    1979-01-01

    A heat exchanger is provided having first and second fluid chambers for passing primary and secondary fluids. The chambers are spaced apart and have heat pipes extending from inside one chamber to inside the other chamber. A third chamber is provided for passing a purge fluid, and the heat pipe portion between the first and second chambers lies within the third chamber.

  3. Air Circulation and Heat Exchange under Reduced Pressures

    Science.gov (United States)

    Rygalov, Vadim; Wheeler, Raymond; Dixon, Mike; Hillhouse, Len; Fowler, Philip

    Low pressure atmospheres were suggested for Space Greenhouses (SG) design to minimize sys-tem construction and re-supply materials, as well as system manufacturing and deployment costs. But rarified atmospheres modify heat exchange mechanisms what finally leads to alter-ations in thermal control for low pressure closed environments. Under low atmospheric pressures (e.g., lower than 25 kPa compare to 101.3 kPa for normal Earth atmosphere), convection is becoming replaced by diffusion and rate of heat exchange reduces significantly. During a period from 2001 to 2009, a series of hypobaric experiments were conducted at Space Life Sciences Lab (SLSLab) NASA's Kennedy Space Center and the Department of Space Studies, University of North Dakota. Findings from these experiments showed: -air circulation rate decreases non-linearly with lowering of total atmospheric pressure; -heat exchange slows down with pressure decrease creating risk of thermal stress (elevated leaf tem-peratures) for plants in closed environments; -low pressure-induced thermal stress could be reduced by either lowering system temperature set point or increasing forced convection rates (circulation fan power) within certain limits; Air circulation is an important constituent of controlled environments and plays crucial role in material and heat exchange. Theoretical schematics and mathematical models are developed from a series of observations. These models can be used to establish optimal control algorithms for low pressure environments, such as a space greenhouse, as well as assist in fundamental design concept developments for these or similar habitable structures.

  4. Calculation of Heat Exchange and Changing Phase Ratio in Extended Flowing Heat Accumulators on Phase Transitions with Rectangular Inserts

    Directory of Open Access Journals (Sweden)

    I. G. Zorina

    2016-01-01

    Full Text Available To use the renewable power sources such as solar, wind, biogas, and others is complicated because of their sporadic supply. Thus and so, energy accumulation makes the user independent on the operating mode of the power source.Some of the heat accumulation methods can be realized with accumulators using phase transitions and based on the heat storage materials that change their state of aggregation during storage and rejection of thermal energy. In comparison with the gravel or liquid heat accumulators these devices are compact and provide high density of stored energy. To intensify heat exchange in such devices, are used highly heat-conductive metallic inсlusions of different shape, capsular laying or heat storage materials placed in the form of inserts, extended heat exchange surfaces, etc.Heat transfer of accumulator using phase transitions is calculated through solving a nonlinear Stefan problem. For calculation, are, usually, used various sufficiently time-consuming methods.The paper presents a heat transfer calculation when changing the aggregation state of substance. Its recommendation is to use the analytical dependences that allow calculation of heat exchange characteristics with charging phase transition accumulators of a capsular type in which a heat storage material is in cross-inserts.It is assumed that heat transfer in the coolant flow is one-dimensional, thermal and physical properties of heat storage material and coolant are constant, and heat transfer in the accumulator using phase transitions is quasi-stationary.

  5. Heat exchanger for transfering heat produced in a high temperature reactor to an intermediate circuit gas

    International Nuclear Information System (INIS)

    Barchewitz, E.; Baumgaertner, H.

    1985-01-01

    The invention is concerned with improving the arrangement of a heat exchanger designed to transfer heat from the coolant gas circuit of a high temperature reactor to a gas which is to be used for a process heat plant. In the plant the material stresses are to be kept low at high differential pressures and temperatures. According to the invention the tube bundles designed as boxes are fixed within the heat exchanger closure by means of supply pipes having got loops. For conducting the hot gas the heat exchanger has got a central pipe leading out of the reactor vessel through the pod closure and having got only one point of fixation, lying in this closure. Additional advantageous designs are mentioned. (orig./PW)

  6. Sleeving repair of heat exchanger tubes

    International Nuclear Information System (INIS)

    Street, Michael D.; Schafer, Bruce W.

    2000-01-01

    Defective heat exchanger tubes can be repaired using techniques that do not involve the cost and schedule penalties of component replacement. FTI's years of experience repairing steam generator tubes have been successfully applied to heat exchangers. Framatome Technologies heat exchanger sleeves can bridge defective areas of the heat exchanger tubes, sleeves have been designed to repair typical heat exchanger tube defects caused by excessive tube vibration, stress corrosion cracking, pitting or erosion. By installing a sleeve, the majority of the tube's heat transfer and flow capacity is maintained and the need to replace the heat exchanger can be delayed or eliminated. Both performance and reliability are improved. FTI typically installs heat exchanger tube sleeves using either a roll expansion or hydraulic expansion process. While roll expansion of a sleeve can be accomplished very quickly, hydraulic expansion allows sleeves to be installed deep within a tube where a roll expander cannot reach. Benefits of FTI's heat exchanger tube sleeving techniques include: - Sleeves can be positioned any where along the tube length, and for precise positioning of the sleeve eddy current techniques can be employed. - Varying sleeve lengths can be used. - Both the roll and hydraulic expansion processes are rapid and both produce joints that do not require stress relief. - Because of low leak rates and speed of installations, sleeves can be used to preventatively repair likely-to-fail tubes. - Sleeves can be used for tube stiffening and to limit leakage through tube defects. - Because of installation speed, there is minimal impact on outage schedules and budgets. FTI's recently installed heat exchanger sleeving at the Kori-3 Nuclear Power Station in conjunction with Korea Plant Service and Engineering Co., Ltd. The sleeves were installed in the 3A and 3B component cooling water heat exchangers. A total of 859 tubesheet and 68 freespan sleeves were installed in the 3A heat

  7. Heat exchanger

    International Nuclear Information System (INIS)

    Drury, C.R.

    1988-01-01

    A heat exchanger having primary and secondary conduits in heat-exchanging relationship is described comprising: at least one serpentine tube having parallel sections connected by reverse bends, the serpentine tube constituting one of the conduits; a group of open-ended tubes disposed adjacent to the parallel sections, the open-ended tubes constituting the other of the conduits, and forming a continuous mass of contacting tubes extending between and surrounding the serpentine tube sections; and means securing the mass of tubes together to form a predetermined cross-section of the entirety of the mass of open-ended tubes and tube sections

  8. Continuous cleaning of heat exchanger with recirculating fluidized bed

    International Nuclear Information System (INIS)

    St Kollbach, J.; Dahm, W.; Rautenbach, R.

    1987-01-01

    Fluidized bed heat exchangers for liquids have been studied in the United States, the Netherlands, and the Federal Republic of Germany. Between 1965 and 1970, fluidized bed heat exchangers were developed in the United States as brine heaters in seawater desalination. Furthermore, their potential in the utilization of geothermal energy was tested between 1975 and 1980. In the Netherlands, fluidized bed heat exchangers have been developed since 1973 for brine heating and heat recovery in multistage flash evaporators for seawater desalination and, since about 1980, for applications in the process industry. The authors became interested in fluidized bed heat exchangers first in 1978 in connection with wastewater evaporation. The authors emphasize that the results of all these groups were in basic agreement. They can be summarized as follows: 1. The fluidized bed will in many cases maintain totally clean surfaces and neither scaling nor fouling will occur. In cases where even a fluidized bed cannot completely prevent scaling or fouling, the thickness of the layer is controlled. In these cases stable operation maintaining acceptable overall heat transfer coefficients is possible without cleaning. 2. There are always excellent heat transfer coefficients as low superficial velocities of less than ν < 0.5 m/s. 3. The pressure losses are comparable with those in normal heat exchangers since fluidized bed heat exchangers are mostly operated at low superficial velocities. 4. Feed flow may be varied between 50 and 150% or more of the design feed flow. 5. Erosion is negligible. 6. Fluidized bed particles can be manufactured from all sorts of chemically and mechanically resistant materials, such as sand, glass, ceramics, and metals

  9. Co-optimized design of microchannel heat exchangers and thermoelectric generators

    DEFF Research Database (Denmark)

    Kolaei, Alireza Rezania; Yazawa, K.; Rosendahl, Lasse

    2013-01-01

    Designs of heat exchangers have mostly been disconnected to the performance of thermoelectric generator (TEG) systems. The development work, mostly focused on thermoelectric materials, required a significant amount of engineering parametric analysis. In this work, a micro plate-fin heat exchanger...... applied to a TEG is investigated and optimized to maximize the output power and the cost performance of generic TEG systems. The cost per performance is counted by a measure of price per power output ($/W). The channel width, channel height, fin thickness of heat exchanger, and fill factor of TEG...... are theoretically optimized for a wide range of pumping power. In conjunction with effective numeric tests, the model discusses the optimum size of the system components’ dimensions at two area sizes of the substrate plate of heat exchanger. Results show that at every pumping power, there are particular values...

  10. Microscale Regenerative Heat Exchanger

    Science.gov (United States)

    Moran, Matthew E.; Stelter, Stephan; Stelter, Manfred

    2006-01-01

    The device described herein is designed primarily for use as a regenerative heat exchanger in a miniature Stirling engine or Stirling-cycle heat pump. A regenerative heat exchanger (sometimes called, simply, a "regenerator" in the Stirling-engine art) is basically a thermal capacitor: Its role in the Stirling cycle is to alternately accept heat from, then deliver heat to, an oscillating flow of a working fluid between compression and expansion volumes, without introducing an excessive pressure drop. These volumes are at different temperatures, and conduction of heat between these volumes is undesirable because it reduces the energy-conversion efficiency of the Stirling cycle.

  11. Tube Plugging Criterion for the TPCCW Heat Exchanger of Yonggwang NPP 1 and 2

    International Nuclear Information System (INIS)

    Kim, Hyung Nam; Yoo, Hyun Ju; Choi, Sung Nam; Song, Seok Yoon

    2009-01-01

    The turbine plant component cooling water(TPCCW) system circulates the cooling water to cool the components in the turbine building and discharges the heat from the components through the TPCCW heat exchanger. Recently, Yonggwang NPP 1 and 2 replaced the TPCCW heat exchanger because of tube degradation. The tubing material of new TPCCW heat exchanger of Yonggwang NPP 1 and 2 is titanium. If the tube wall cannot withstand the pressure, the cooling water with the chemicals flows into the tube side and it is discharged to the open water. The chemicals can pollute the open water. Therefore, the tubes of the TPCCW heat exchanger should be inspected and degraded tubes should be plugged. It is inevitable for the materials of the components to be degraded as the power plants become older. The degradation accompanies increasing maintenance cost as well as creating safety issues. The materials and wall thickness of heat exchanger tubes in nuclear power plants are selected to withstand system temperature, pressure, and corrosion. However, tubes have experienced leaks and failures and plugged based upon eddy current testing (ET) results. There are some problems for plugging the heat exchanger tubes since the criterion and its basis are not clearly described. For this reason, the criteria for the tube wall thickness are addressed in order to operate the heat exchangers in nuclear power plant without trouble during the cycle. There are many codes and standards to be referred for calculating the minimum thickness of the heat exchanger tube in the designing stage. However, the codes and standards related to show the tube plugging criteria may not exist currently. In this paper, a method to establish the tube plugging criteria of BOP heat exchangers, which is based on the USNRC Regulatory Guide 1.121, is introduced and the tube plugging criteria for the TPCCW heat exchanger of Yonggwang NPP No. 1 and 2. This method relies on the similar plugging criteria used in the steam generator

  12. Tube Plugging Criterion for the TPCCW Heat Exchanger of Yonggwang NPP 1 and 2

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hyung Nam; Yoo, Hyun Ju; Choi, Sung Nam; Song, Seok Yoon [Korea Electric Power Research Institute, Daejeon (Korea, Republic of)

    2009-05-15

    The turbine plant component cooling water(TPCCW) system circulates the cooling water to cool the components in the turbine building and discharges the heat from the components through the TPCCW heat exchanger. Recently, Yonggwang NPP 1 and 2 replaced the TPCCW heat exchanger because of tube degradation. The tubing material of new TPCCW heat exchanger of Yonggwang NPP 1 and 2 is titanium. If the tube wall cannot withstand the pressure, the cooling water with the chemicals flows into the tube side and it is discharged to the open water. The chemicals can pollute the open water. Therefore, the tubes of the TPCCW heat exchanger should be inspected and degraded tubes should be plugged. It is inevitable for the materials of the components to be degraded as the power plants become older. The degradation accompanies increasing maintenance cost as well as creating safety issues. The materials and wall thickness of heat exchanger tubes in nuclear power plants are selected to withstand system temperature, pressure, and corrosion. However, tubes have experienced leaks and failures and plugged based upon eddy current testing (ET) results. There are some problems for plugging the heat exchanger tubes since the criterion and its basis are not clearly described. For this reason, the criteria for the tube wall thickness are addressed in order to operate the heat exchangers in nuclear power plant without trouble during the cycle. There are many codes and standards to be referred for calculating the minimum thickness of the heat exchanger tube in the designing stage. However, the codes and standards related to show the tube plugging criteria may not exist currently. In this paper, a method to establish the tube plugging criteria of BOP heat exchangers, which is based on the USNRC Regulatory Guide 1.121, is introduced and the tube plugging criteria for the TPCCW heat exchanger of Yonggwang NPP No. 1 and 2. This method relies on the similar plugging criteria used in the steam generator

  13. Heat exchanger cleaning

    International Nuclear Information System (INIS)

    Gatewood, J.R.

    1980-01-01

    A survey covers the various types of heat-exchange equipment that is cleaned routinely in fossil-fired generating plants, the hydrocarbon-processing industry, pulp and paper mills, and other industries; the various types, sources, and adverse effects of deposits in heat-exchange equipment; some details of the actual procedures for high-pressure water jetting and chemical cleaning of some specific pieces of equipment, including nuclear steam generators. (DN)

  14. Analysis of the heat transfer in double and triple concentric tube heat exchangers

    Science.gov (United States)

    Rădulescu, S.; Negoiţă, L. I.; Onuţu, I.

    2016-08-01

    The tubular heat exchangers (shell and tube heat exchangers and concentric tube heat exchangers) represent an important category of equipment in the petroleum refineries and are used for heating, pre-heating, cooling, condensation and evaporation purposes. The paper presents results of analysis of the heat transfer to cool a petroleum product in two types of concentric tube heat exchangers: double and triple concentric tube heat exchangers. The cooling agent is water. The triple concentric tube heat exchanger is a modified constructive version of double concentric tube heat exchanger by adding an intermediate tube. This intermediate tube improves the heat transfer by increasing the heat area per unit length. The analysis of the heat transfer is made using experimental data obtained during the tests in a double and triple concentric tube heat exchanger. The flow rates of fluids, inlet and outlet temperatures of water and petroleum product are used in determining the performance of both heat exchangers. Principally, for both apparatus are calculated the overall heat transfer coefficients and the heat exchange surfaces. The presented results shows that triple concentric tube heat exchangers provide better heat transfer efficiencies compared to the double concentric tube heat exchangers.

  15. Energy Conversion Alternatives Study (ECAS), Westinghouse phase 1. Volume 2: Materials considerations. [materials used in boilers and heat exchangers of energy conversion systems for electric power plants using coal

    Science.gov (United States)

    Thomas, D. E.

    1976-01-01

    Extensive studies are presented which were carried out on materials behavior in nine advanced energy conversion systems employing coal and coal-derived fuels. The areas of materials behavior receiving particular attention in this regard are: (1) fireside corrosion and erosion in boiler and heat exchanger materials, (2) oxidation and hot corrosion of gas turbine materials, (3) liquid metal corrosion and mass transport, (4) high temperature steam corrosion, (5) compatability of materials with coal slag and MHD seed, (6) reaction of materials with impure helium, (7) allowable stresses for boiler and heat exchanger materials, (8) environmental effects on mechanical properties, and (9) liquid metal purity control and instrumentation. Such information was then utilized in recommending materials for use in the critical components of the power systems, and at the same time to identify materials problem areas and to evaluate qualitatively the difficulty of solving those problems. Specific materials recommendations for critical components of the nine advanced systems under study are contained in summary tables.

  16. Ageing Management Programme: An Experience of In-Service Inspection of the Kartini Heat Exchanger

    Energy Technology Data Exchange (ETDEWEB)

    Nitiswati, S., E-mail: nitis@batan.go.id [Centre for Reactor Technology and Nuclear Safety, National Nuclear Energy Agency (BATAN), Jakarta (Indonesia); Syarip,; Tjiptono, T.; Wantana, [Centre for Accelerator and Material Process Technology, National Nuclear Energy Agency (BATAN), Yogyakarta (Indonesia)

    2014-08-15

    This paper discusses an experience on ISI of the Kartini reactor heat exchanger, as part of the implementation of an ageing management programme. Kartini reactor is located in Yogyakarta, Indonesia. The heat exchanger was constructed for 250 kW capacity. The type of heat exchanger is shell with tube recirculation. Tube material is stainless steel 304, and the shell and baffle plate materials are carbon steel. The heat exchanger has 72 tubes, its outer and inner diameters respectively are 19 and 16 mm, and tube thickness is 1.5 mm. The aim of ISI was to obtain and evaluate the heat exchanger’s condition including the detection of any possible local tube thinning, pitting corrosion or gradual thinning, and determine whether any degradation or deterioration of the heat exchanger could have a significant impact to safety. The heat exchanger was inspected utilizing eddy current equipment in 2003 and 2006. Inspection results in 2003 determined that 12 heat exchanger tubes have a thinning degradation level ranging from 10% up to 60% of the outer diameter due to pitting corrosion. Deterioration of baffle plates has been linked to general corrosion attack. Inspection results in 2006 showed a consistent thinning degradation level with the previous inspection in 2003. So far heat exchanger performance is still satisfactory, as defined by the transfer of primary heat for a 2°C difference between inlet and outlet as required. (author)

  17. Heat exchanger vibration

    International Nuclear Information System (INIS)

    Richards, D.J.W.

    1977-01-01

    The heat exchangers of various types are common items of plant in the generation and transmission of electricity. The amount of attention given to the flow-induced vibrations of heat exchangers by designers is usually related to the operational history of similar items of plant. Consequently, if a particular design procedure yields items of plant which behave in a satisfactory manner during their operational life, there is little incentive to improve or refine the design procedure. On the other hand, failures of heat exchangers clearly indicate deficiencies in the design procedures or in the data available to the designer. When such failures are attributable to flow-induced vibrations, the identification of the mechanisms involved is a prime importance. Ideally, basic research work provides the background understanding and the techniques necessary to be able to identify the important mechanisms. In practice, the investigation of a flow-induced vibration problem may identify the presence of mechanisms but may not be able to quantify their effects adequately. In these circumstances the need for additional work is established and the objectives of the research programme emerge. The purpose of this paper is to outline the background to the current research programme at C.E.R.L. on heat exchanger vibration

  18. Heat exchanger vibration

    Energy Technology Data Exchange (ETDEWEB)

    Richards, D J.W. [CERL, CEGB, Leatherhead, Surrey (United Kingdom)

    1977-12-01

    The heat exchangers of various types are common items of plant in the generation and transmission of electricity. The amount of attention given to the flow-induced vibrations of heat exchangers by designers is usually related to the operational history of similar items of plant. Consequently, if a particular design procedure yields items of plant which behave in a satisfactory manner during their operational life, there is little incentive to improve or refine the design procedure. On the other hand, failures of heat exchangers clearly indicate deficiencies in the design procedures or in the data available to the designer. When such failures are attributable to flow-induced vibrations, the identification of the mechanisms involved is a prime importance. Ideally, basic research work provides the background understanding and the techniques necessary to be able to identify the important mechanisms. In practice, the investigation of a flow-induced vibration problem may identify the presence of mechanisms but may not be able to quantify their effects adequately. In these circumstances the need for additional work is established and the objectives of the research programme emerge. The purpose of this paper is to outline the background to the current research programme at C.E.R.L. on heat exchanger vibration.

  19. Heat transfer analysis of short helical borehole heat exchangers

    International Nuclear Information System (INIS)

    Zarrella, Angelo; De Carli, Michele

    2013-01-01

    Highlights: ► Vertical ground heat exchanger with a helical shaped pipe is analyzed. ► The model considers the interaction between the ground and the environment. ► The results of the model are in good agreement with the experimental values. ► The weather conditions considerably affect the fluid heat carrier temperature. ► The pitch between the turns does not affect the behaviour of the heat exchanger. -- Abstract: In this paper a numerical model to analyze the thermal behaviour of vertical ground heat exchangers with a helical shaped pipe is presented. This type of configuration can be a suitable alternative to conventional ground heat exchangers, especially when the heating and cooling loads of the building are very low. The model describes the heat transfer problem by means of a network of interconnected thermal resistances and capacitances. Moreover, as the investigated ground heat exchanger is usually installed in shallow depth, the model takes into account the interaction between the ground and the ambient environment which affects the fluid heat carrier temperature into the heat exchanger and, as a consequence, the energy efficiency of the heat pump. After a sensitivity analysis on the mesh parameters, the presented model is compared with experimental data and the simulation results show good agreement with the measurements. Finally, analyses to investigate the influence of the weather conditions, of the axial heat transfer and of the pitch between the turns of the helical pipe for two types of ground are carried out.

  20. CTOD-based acceptance criteria for heat exchanger head staybolts

    International Nuclear Information System (INIS)

    Lam, P.S.; Sindelar, R.L.; Barnes, D.M.; Awadalla, N.G.

    1992-01-01

    The primary coolant piping system of the Savannah River Site (SRS) reactors contains twelve heat exchangers to remove the waste heat from the nuclear materials production. A large break at the inlet or outlet heads of the heat exchangers would occur if the restraint members of the heads become inactive. The heat exchanger head is attached to the tubesheet by 84 staybolts. The structural integrity of the heads is demonstrated by showing the redundant capacity of the staybolts to restrain the head at design conditions and under seismic loadings. The beat exchanger head is analyzed with a three- dimensional finite element model. The restraint provided by the staybolts is evaluated for several postulated cases of inactive or missing staybolts, that is, bolts that have a flaw exceeding the ultrasonic testing (UT) threshold depth of 25% of the bolt diameter. A limit of 6 inactive staybolts is reached with a fracture criterion based on the maximum allowable local displacement at the active staybolts which corresponds to the crack tip opening displacement (CTOD) of 0.032 inches. An acceptance criteria methodology has been developed to disposition flaws reported in the staybolt inspections while ensuring adequate restraint capacity of the staybolts to maintain integrity of the heat exchanger heads against collapse. The methodology includes an approach for the baseline and periodic inspections of the staybolts. A total of up to 6 staybolts, reported as containing flaws with depths at or exceeding 25% would be acceptable in the heat exchanger

  1. Final Report for Project titled High Thermal Conductivity Polymer Composites for Low-Cost Heat Exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Thibaud-Erkey, Catherine [United Technologies reserach Center, East Hartford, CT (United States); Alahyari, Abbas [United Technologies reserach Center, East Hartford, CT (United States)

    2016-12-28

    Heat exchangers (HXs) are critical components in a wide range of heat transfer applications, from HVAC (Heating Ventilation and Cooling) to automobiles to manufacturing plants. They require materials capable of transferring heat at high rates while also minimizing thermal expansion over the usage temperature range. Conventionally, metals are used for applications where effective and efficient heat exchange is required, since many metals exhibit thermal conductivity over 100 W/m K. While metal HXs are constantly being improved, they still have some inherent drawbacks due to their metal construction, in particular corrosion. Polymeric material can offer solution to such durability issues and allow designs that cannot be afforded by metal construction either due to complexity or cost. A major drawback of polymeric material is their low thermal conductivity (0.1-0.5? W/mK) that would lead to large system size. Recent improvements in the area of filled polymers have highlighted the possibility to greatly improve the thermal conductivity of polymeric materials while retaining their inherent manufacturing advantage, and have been applied to heat sink applications. Therefore, the objective of this project was to develop a robust review of materials for the manufacturing of industrial and commercial non-metallic heat exchangers. This review consisted of material identification, literature evaluation, as well as empirical and model characterization, resulting in a database of relevant material properties and characteristics to provide guidance for future heat exchanger development.

  2. Heat transfer enhancement in cross-flow heat exchanger using vortex generator

    International Nuclear Information System (INIS)

    Yoo, S. Y.; Kwon, H. K.; Kim, B. C.; Park, D. S.; Lee, S. S.

    2003-01-01

    Fouling is very serious problem in heat exchanger because it rapidly deteriorates the performance of heat exchanger. Cross-flow heat exchanger with vortex generators is developed, which enhance heat transfer and reduce fouling. In the present heat exchanger, shell and baffle are removed from the conventional shell-and-tube heat exchanger. The naphthalene sublimation technique is employed to measure the local heat transfer coefficients. The experiments are performed for single circular tube, staggered array tube bank and in-line array tube bank with and without vortex generators. Local and average Nusselt numbers of single tube and tube bank with vortex generator are investigated and compared to those of without vortex generator

  3. Heat Exchangers for Utilization of the Heat of High-Temperature Geothermal Brines

    Science.gov (United States)

    Alkhasov, A. B.; Alkhasova, D. A.

    2018-03-01

    The basic component of two-circuit geothermal systems is the heat exchanger. When used in geothermal power systems, conventional shell-and-tube and plate heat exchangers cause problems related to the cleaning of the latter from salt-deposition and corrosion products. Their lifetime does not exceed, as a rule, 1 year. To utilize the heat of high-temperature geothermal brines, a heat exchanger of the "tube-in-tube" type is proposed. A heat exchanger of this design has been operated for several years in Ternair geothermal steam field; in this heat exchanger, the thermal potential of the saline thermal water is transferred to the fresh water of the secondary circuit of the heating system for apartment houses. The reduction in the weight and size characteristics of the heat exchangers is a topical problem that can be solved with the help of heat transfer enhancers. To enhance the heat transfer process in the heat exchanger, longitudinal ribbing of the heat exchange surface is proposed. The increase in the heat exchange surface from the heat carrier side by ribbing results in an increase in the amount of the heat transferred from the heating agent. The heat exchanger is easy to manufacture and is assembled out of components comprised of two concentrically positioned tubes of a definite length, 3-6 m, serially connected with each other. The method for calculation of the impact of the number and the size of the longitudinal ribs on the heat transfer in the well heat exchanger is presented and a criterion for the selection of the optimal number and design parameters of the ribs is formulated. To prevent the corrosion and salt deposition in the heat exchanger, the use of an effective OEDFK (oxyethylidenediphosphonic acid) agent is proposed. This agent has a long-lasting corrosion-inhibiting and antiscaling effect, which is explained by the formation of a strongly adhesive chelate layer difficult to wash off the surface. The passivating OEDFK layer is restored by periodical

  4. Corrosion resistance of heat exchange equipment in hydrotreating Orenburg Condensate

    International Nuclear Information System (INIS)

    Teslya, B.M.; Burlov, V.V.; Parputs, I.V.; Parputs, T.P.

    1986-01-01

    The authors study the corrosion resistance of materials of construction and select appropriate materials for the fabrication of heat exchange equipment that will be serviceable under hydrotreating conditions. This paper discusses the Orenburg condensate hydrotreating unit which has been shut down repeatedly for repair because of corrosion damage to components of heat exchangers in the reactor section: tube bundles (08Kh18N10T steel), corrugated compensators (12Kh18N10T steel), and pins of the floating heads (37Kh13N8G8MFB steel). The authors recommend that the tube bundles and the compensators in heat exchangers in the reaction section should be fabricated of 08Kh21N6M2T or 10Kh17N13M2T steel. The pins have been replaced by new pins made of 10Kh17N13 X M2T steel, increasing the service life from 6-12 months to 2 years

  5. Heat exchanger restart evaluation

    International Nuclear Information System (INIS)

    Morrison, J.M.; Hirst, C.W.; Lentz, T.F.

    1992-01-01

    On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4kA was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summarized herein

  6. Experimental study of heat transfer and pressure drop characteristics of air/water and air-steam/water heat exchange in a polymer compact heat exchanger

    NARCIS (Netherlands)

    Cheng, L.; Geld, van der C.W.M.

    2005-01-01

    Experiments of heat transfer and pressure drop in a polymer compact heat exchanger made of PolyVinyliDene-Fluoride were conducted under various conditions for air/water heat exchange and air-steam/water heat exchange, respectively. The overall heat transfer coefficients of air-steam/water heat

  7. Optimization of parameters of heat exchangers vehicles

    Directory of Open Access Journals (Sweden)

    Andrei MELEKHIN

    2014-09-01

    Full Text Available The relevance of the topic due to the decision of problems of the economy of resources in heating systems of vehicles. To solve this problem we have developed an integrated method of research, which allows to solve tasks on optimization of parameters of heat exchangers vehicles. This method decides multicriteria optimization problem with the program nonlinear optimization on the basis of software with the introduction of an array of temperatures obtained using thermography. The authors have developed a mathematical model of process of heat exchange in heat exchange surfaces of apparatuses with the solution of multicriteria optimization problem and check its adequacy to the experimental stand in the visualization of thermal fields, an optimal range of managed parameters influencing the process of heat exchange with minimal metal consumption and the maximum heat output fin heat exchanger, the regularities of heat exchange process with getting generalizing dependencies distribution of temperature on the heat-release surface of the heat exchanger vehicles, defined convergence of the results of research in the calculation on the basis of theoretical dependencies and solving mathematical model.

  8. High temperature heat exchange: nuclear process heat applications

    International Nuclear Information System (INIS)

    Vrable, D.L.

    1980-09-01

    The unique element of the HTGR system is the high-temperature operation and the need for heat exchanger equipment to transfer nuclear heat from the reactor to the process application. This paper discusses the potential applications of the HTGR in both synthetic fuel production and nuclear steel making and presents the design considerations for the high-temperature heat exchanger equipment

  9. Heat exchangers for automotive gas turbine power plants

    International Nuclear Information System (INIS)

    Penny, R.N.

    1974-01-01

    Automotive gas turbine power plants are now in the final stages of development for quantity manufacture. A crucial factor in this development is the regenerative heat exchanger. The relative merits of the rotary regenerative and static recuperative heat exchanger are compared. Thermal efficiency and initial cost are two vital issues involved in the design of small gas turbines for the commercial establishment of gas turbine vehicles. The selection of a material for the rotaty regenerator is essentially related to resolving the two vital issues of future small gas turbines and is, therefore, analysed. The account of the pioneering work involved in engineering the glass ceramic and other non-metal regenerators includes a complete failure analysis based on running experience with over 200 ceramic regenerators. The problems of sealing, supporting and manufacturing the ceramic regenerator are discussed and future practical designs are outlined. Heat exchange theory applied to small gas turbines is also reviewed

  10. Determination of Ground Heat Exchangers Temperature Field in Geothermal Heat Pumps

    Science.gov (United States)

    Zhurmilova, I.; Shtym, A.

    2017-11-01

    For the heating and cooling supply of buildings and constructions geothermal heat pumps using low-potential ground energy are applied by means of ground exchangers. The process of heat transfer in a system of ground exchangers is a phenomenon of complex heat transfer. The paper presents a mathematical modeling of heat exchange processes, the temperature fields are built which are necessary for the determination of the ground array that ensures an adequate supply of low potential energy excluding the freezing of soil around the pipes in the ground heat exchangers and guaranteeing a reliable operation of geothermal heat pumps.

  11. Viscose liquid heat treatment using plate scraper heat exchanger

    Directory of Open Access Journals (Sweden)

    K. A. Rashkin

    2012-01-01

    Full Text Available The current work analyzes the use of different types of heat exchangers, depending on the technology of production. It is taken the detail analysis of the ways of applicability of various types of heat exchangers, depending on the viscosity of the processed product. It is posed the problem of the analytical determination of the required area of heat exchange with the use of differential equations of heat transfer in a moving liquid media, written in cylindrical coordinates, for symmetrical temperature distribution, without taking in account the energy dissipation.

  12. Conjugate heat and mass transfer in heat mass exchanger ducts

    CERN Document Server

    Zhang, Li-Zhi

    2013-01-01

    Conjugate Heat and Mass Transfer in Heat Mass Exchanger Ducts bridges the gap between fundamentals and recent discoveries, making it a valuable tool for anyone looking to expand their knowledge of heat exchangers. The first book on the market to cover conjugate heat and mass transfer in heat exchangers, author Li-Zhi Zhang goes beyond the basics to cover recent advancements in equipment for energy use and environmental control (such as heat and moisture recovery ventilators, hollow fiber membrane modules for humidification/dehumidification, membrane modules for air purification, desi

  13. Cryogenic Heat Exchanger with Turbulent Flows

    Science.gov (United States)

    Amrit, Jay; Douay, Christelle; Dubois, Francis; Defresne, Gerard

    2012-01-01

    An evaporator-type cryogenic heat exchanger is designed and built for introducing fluid-solid heat exchange phenomena to undergraduates in a practical and efficient way. The heat exchanger functions at liquid nitrogen temperature and enables cooling of N[subscript 2] and He gases from room temperatures. We present first the experimental results of…

  14. Heat exchanger restart evaluation

    International Nuclear Information System (INIS)

    Morrison, J.M.; Hirst, C.W.; Lentz, T.F.

    1992-01-01

    On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4A was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the identified tube. The leaking tube was removed and examined metallurgically to determine the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summarized

  15. Heat exchanger restart evaluation

    International Nuclear Information System (INIS)

    Morrison, J.M.; Hirst, C.W.; Lentz, T.F.

    1992-01-01

    On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4A was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the identified tube. The leaking tube was removed and examined metallurgically to determine the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summary herein

  16. High Efficiency Heat Exchanger for High Temperature and High Pressure Applications

    Energy Technology Data Exchange (ETDEWEB)

    Sienicki, James J. [Argonne National Lab. (ANL), Argonne, IL (United States). Nuclear Engineering Division; Lv, Qiuping [Argonne National Lab. (ANL), Argonne, IL (United States). Nuclear Engineering Division; Moisseytsev, Anton [Argonne National Lab. (ANL), Argonne, IL (United States). Nuclear Engineering Division

    2017-09-29

    CompRex, LLC (CompRex) specializes in the design and manufacture of compact heat exchangers and heat exchange reactors for high temperature and high pressure applications. CompRex’s proprietary compact technology not only increases heat exchange efficiency by at least 25 % but also reduces footprint by at least a factor of ten compared to traditional shell-and-tube solutions of the same capacity and by 15 to 20 % compared to other currently available Printed Circuit Heat Exchanger (PCHE) solutions. As a result, CompRex’s solution is especially suitable for Brayton cycle supercritical carbon dioxide (sCO2) systems given its high efficiency and significantly lower capital and operating expenses. CompRex has already successfully demonstrated its technology and ability to deliver with a pilot-scale compact heat exchanger that was under contract by the Naval Nuclear Laboratory for sCO2 power cycle development. The performance tested unit met or exceeded the thermal and hydraulic specifications with measured heat transfer between 95 to 98 % of maximum heat transfer and temperature and pressure drop values all consistent with the modeled values. CompRex’s vision is to commercialize its compact technology and become the leading provider for compact heat exchangers and heat exchange reactors for various applications including Brayton cycle sCO2 systems. One of the limitations of the sCO2 Brayton power cycle is the design and manufacturing of efficient heat exchangers at extreme operating conditions. Current diffusion-bonded heat exchangers have limitations on the channel size through which the fluid travels, resulting in excessive solid material per heat exchanger volume. CompRex’s design allows for more open area and shorter fluid proximity for increased heat transfer efficiency while sustaining the structural integrity needed for the application. CompRex is developing a novel improvement to its current heat exchanger design where fluids are directed to alternating

  17. Auxiliary Heat Exchanger Flow Distribution Test

    International Nuclear Information System (INIS)

    Kaufman, J.S.; Bressler, M.M.

    1983-01-01

    The Auxiliary Heat Exchanger Flow Distribution Test was the first part of a test program to develop a water-cooled (tube-side), compact heat exchanger for removing heat from the circulating gas in a high-temperature gas-cooled reactor (HTGR). Measurements of velocity and pressure were made with various shell side inlet and outlet configurations. A flow configuration was developed which provides acceptable velocity distribution throughout the heat exchanger without adding excessive pressure drop

  18. Heat Transfer in Metal Foam Heat Exchangers at High Temperature

    Science.gov (United States)

    Hafeez, Pakeeza

    Heat transfer though open-cell metal foam is experimentally studied for heat exchanger and heat shield applications at high temperatures (˜750°C). Nickel foam sheets with pore densities of 10 and 40 pores per linear inch (PPI), have been used to make the heat exchangers and heat shields by using thermal spray coating to deposit an Inconel skin on a foam core. Heat transfer measurements were performed on a test rig capable of generating hot gas up to 1000°C. The heat exchangers were tested by exposing their outer surface to combustion gases at a temperature of 550°C and 750°C while being cooled by air flowing through them at room temperature at velocities up to 5 m/s. The temperature rise of the air, the surface temperature of the heat exchangers and the air temperature inside the heat exchanger were measured. The volumetric heat transfer coefficient and Nusselt number were calculated for different velocities. The heat transfer performance of the 40PPI sample brazed with the foil is found to be the most efficient. Pressure drop measurements were also performed for 10 and 40PPI metal foam. Thermographic measurements were done on 40PPI foam heat exchangers using a high temperature infrared camera. A high power electric heater was used to produce hot air at 300°C that passed over the foam heat exchanger while the cooling air was blown through it. Heat shields were made by depositing porous skins on metal foam and it was observed that a small amount of coolant leaking through the pores notably reduces the heat transfer from the hot gases. An analytical model was developed based assuming local thermal non-equilibrium that accounts for the temperature difference between solid and fluid phase. The experimental results are found to be in good agreement with the predicted values of the model.

  19. Engineering Analysis of Intermediate Loop and Process Heat Exchanger Requirements to Include Configuration Analysis and Materials Needs

    Energy Technology Data Exchange (ETDEWEB)

    T.M. Lillo; R.L. Williamson; T.R. Reed; C.B. Davis; D.M. Ginosar

    2005-09-01

    The need to locate advanced hydrogen production facilities a finite distance away from a nuclear power source necessitates the need for an intermediate heat transport loop (IHTL). This IHTL must not only efficiently transport energy over distances up to 500 meters but must also be capable of operating at high temperatures (>850oC) for many years. High temperature, long term operation raises concerns of material strength, creep resistance and general material stability (corrosion resistance). IHTL design is currently in the initial stages. Many questions remain to be answered before intelligent design can begin. The report begins to look at some of the issues surrounding the main components of an IHTL. Specifically, a stress analysis of a compact heat exchanger design under expected operating conditions is reported. Also the results of a thermal analysis performed on two ITHL pipe configurations for different heat transport fluids are presented. The configurations consist of separate hot supply and cold return legs as well as annular design in which the hot fluid is carried in an inner pipe and the cold return fluids travels in the opposite direction in the annular space around the hot pipe. The effects of insulation configurations on pipe configuration performance are also reported. Finally, a simple analysis of two different process heat exchanger designs, one a tube in shell type and the other a compact or microchannel reactor are evaluated in light of catalyst requirements. Important insights into the critical areas of research and development are gained from these analyses, guiding the direction of future areas of research.

  20. Upright heat exchanger

    International Nuclear Information System (INIS)

    Martoch, J.; Kugler, V.; Krizek, V.; Strmiska, F.

    1988-01-01

    The claimed heat exchanger is characteristic by the condensate level being maintained directly in the exchanger while preserving the so-called ''dry'' tube plate. This makes it unnecessary to build another pressure vessel into the circuit. The design of the heat exchanger allows access to both tube plates, which facilitates any repair. Another advantage is the possibility of accelerating the indication of leakage from the space of the second operating medium which is given by opening the drainage pipes of the lower bundle into the collar space and from there through to the indication pipe. The exchanger is especially suitable for deployment in the circuits of nuclear power plants where the second operating medium will be hot water of considerably lower purity than is that of the condensate. A rapid display of leakage can prevent any long-term penetration of this water into the condensate, which would result in worsening water quality in the entire secondary circuit of the nuclear power plant. (J.B.). 1 fig

  1. Condensation heat transfer in plate heat exchangers

    International Nuclear Information System (INIS)

    Panchal, C.B.

    1985-01-01

    An Alfa-Laval plate heat exchanger, previously tested as an evaporator, was retested as a condenser. Two series of tests with different chevron-angle plates were carried out using ammonia as a working fluid. The overall heat-transfer coefficient and pressure drop were measured, and the effects of operating parameters were determined. The experimental data were compared with theoretical predictions. In the analysis, a gravity-controlled condensation process was modeled theoretically, and the overall performance was calculated. The analysis shows that the overall heat-transfer coefficient can be predicted with an average uncertainty of about 10%. It is, however, important to consider the interfacial shear stress, because the effective friction factor is high for flow in plate heat exchangers

  2. Design of common heat exchanger network for batch processes

    International Nuclear Information System (INIS)

    Anastasovski, Aleksandar

    2014-01-01

    Heat integration of energy streams is very important for the efficient energy recovery in production systems. Pinch technology is a very useful tool for heat integration and maximizing energy efficiency. Creating of heat exchangers network as a common solution for systems in batch mode that will be applicable in all existing time slices is very difficult. This paper suggests a new methodology for design of common heat exchanger network for batch processes. Heat exchanger network designs were created for all determined repeatable and non-repeatable time periods – time slices. They are the basis for creating the common heat exchanger network. The common heat exchanger network as solution, satisfies all heat-transfer needs for each time period and for every existing combination of selected streams in the production process. This methodology use split of some heat exchangers into two or more heat exchange units or heat exchange zones. The reason for that is the multipurpose use of heat exchangers between different pairs of streams in different time periods. Splitting of large heat exchangers would maximize the total heat transfer usage of heat exchange units. Final solution contains heat exchangers with the minimum heat load as well as the minimum need of heat transfer area. The solution is applicable for all determined time periods and all existing stream combinations. - Highlights: •Methodology for design of energy efficient systems in batch processes. •Common Heat Exchanger Network solution based on designs with Pinch technology. •Multipurpose use of heat exchangers in batch processes

  3. Liquid metal heat transfer in heat exchangers under low flow rate conditions

    International Nuclear Information System (INIS)

    Mochizuki, Hiroyasu

    2015-01-01

    The present paper describes the liquid metal heat transfer in heat exchangers under low flow rate conditions. Measured data from some experiments indicate that heat transfer coefficients of liquid metals at very low Péclet number are much lower than what are predicted by the well-known empirical relations. The cause of this phenomenon was not fully understood for many years. In the present study, one countercurrent-type heat exchanger is analyzed using three, separated countercurrent heat exchanger models: one is a heat exchanger model in the tube bank region, while the upper and lower plena are modeled as two heat exchangers with a single heat transfer tube. In all three heat exchangers, the same empirical correlation is used in the heat transfer calculation on the tube and the shell sides. The Nusselt number, as a function of the Péclet number, calculated from measured temperature and flow rate data in a 50 MW experimental facility was correctly reproduced by the calculation result, when the calculated result is processed in the same way as the experiment. Finally, it is clarified that the deviation is a superficial phenomenon which is caused by the heat transfer in the plena of the heat exchanger. (author)

  4. Heat pipe heat exchanger for heat recovery in air conditioning

    Energy Technology Data Exchange (ETDEWEB)

    Abd El-Baky, Mostafa A.; Mohamed, Mousa M. [Mechanical Power Engineering Department, Faculty of Engineering, Minufiya University, Shebin El-Kom (Egypt)

    2007-03-15

    The heat pipe heat exchangers are used in heat recovery applications to cool the incoming fresh air in air conditioning applications. Two streams of fresh and return air have been connected with heat pipe heat exchanger to investigate the thermal performance and effectiveness of heat recovery system. Ratios of mass flow rate between return and fresh air of 1, 1.5 and 2.3 have been adapted to validate the heat transfer and the temperature change of fresh air. Fresh air inlet temperature of 32-40{sup o}C has been controlled, while the inlet return air temperature is kept constant at about 26{sup o}C. The results showed that the temperature changes of fresh and return air are increased with the increase of inlet temperature of fresh air. The effectiveness and heat transfer for both evaporator and condenser sections are also increased to about 48%, when the inlet fresh air temperature is increased to 40{sup o}C. The effect of mass flow rate ratio on effectiveness is positive for evaporator side and negative for condenser side. The enthalpy ratio between the heat recovery and conventional air mixing is increased to about 85% with increasing fresh air inlet temperature. The optimum effectiveness of heat pipe heat exchanger is estimated and compared with the present experimental data. The results showed that the effectiveness is close to the optimum effectiveness at fresh air inlet temperature near the fluid operating temperature of heat pipes. (author)

  5. Lab-scale experiment of a closed thermochemical heat storage system including honeycomb heat exchanger

    International Nuclear Information System (INIS)

    Fopah-Lele, Armand; Rohde, Christian; Neumann, Karsten; Tietjen, Theo; Rönnebeck, Thomas; N'Tsoukpoe, Kokouvi Edem; Osterland, Thomas; Opel, Oliver

    2016-01-01

    A lab-scale thermochemical heat storage reactor was developed in the European project “thermal battery” to obtain information on the characteristics of a closed heat storage system, based on thermochemical reactions. The present type of storage is capable of re-using waste heat from cogeneration system to produce useful heat for space heating. The storage material used was SrBr 2 ·6H 2 O. Due to agglomeration or gel-like problems, a structural element was introduced to enhance vapour and heat transfer. Honeycomb heat exchanger was designed and tested. 13 dehydration-hydration cycles were studied under low-temperature conditions (material temperatures < 100 °C) for storage. Discharging was realized at water vapour pressure of about 42 mbar. Temperature evolution inside the reactor at different times and positions, chemical conversion, thermal power and overall efficiency were analysed for the selected cycles. Experimental system thermal capacity and efficiency of 65 kWh and 0.77 are respectively obtained with about 1 kg of SrBr 2 ·6H 2 O. Heat transfer fluid recovers heat at a short span of about 43 °C with an average of 22 °C during about 4 h, acceptable temperature for the human comfort (20 °C on day and 16 °C at night). System performances were obtained for a salt bed energy density of 213 kWh·m 3 . The overall heat transfer coefficient of the honeycomb heat exchanger has an average value of 147 W m −2  K −1 . Though promising results have been obtained, ameliorations need to be made, in order to make the closed thermochemical heat storage system competitive for space heating. - Highlights: • Lab-scale thermochemical heat storage is designed, constructed and tested. • The use of honeycomb heat exchanger as a heat and vapour process enhancement. • Closed system (1 kg SrBr 2 ·6H 2 O) able to give back 3/4 of initial thermal waste energy. • System storage capacity and thermal efficiency are respectively 65 kWh and 0.77.

  6. Regenerator heat exchanger – calculation of heat recovery efficiency and pressure loss

    DEFF Research Database (Denmark)

    Pomianowski, Michal Zbigniew; Heiselberg, Per Kvols

    Performance of heat exchangers is determined based on two main parameters: efficiency to exchange / recover heat and pressure loss due to friction between fluid and exchanger surfaces. These two parameters are contradicting each other which mean that the higher is efficiency the higher becomes...... pressure loss. The aim of the optimized design of heat exchanger is to reach the highest or the required heat efficiency and at the same time to keep pressure losses as low as possible keeping total exchanger size within acceptable size. In this report is presented analytical calculation method...... to calculate efficiency and pressure loss in the regenerator heat exchanger with a fixed matrix that will be used in the decentralized ventilation unit combined in the roof window. Moreover, this study presents sensitivity study of regenerator heat exchanger performance, taking into account, such parameters as...

  7. Novel Power Electronics Three-Dimensional Heat Exchanger: Preprint

    Energy Technology Data Exchange (ETDEWEB)

    Bennion, K.; Cousineau, J.; Lustbader, J.; Narumanchi, S.

    2014-08-01

    Electric drive systems for vehicle propulsion enable technologies critical to meeting challenges for energy, environmental, and economic security. Enabling cost-effective electric drive systems requires reductions in inverter power semiconductor area. As critical components of the electric drive system are made smaller, heat removal becomes an increasing challenge. In this paper, we demonstrate an integrated approach to the design of thermal management systems for power semiconductors that matches the passive thermal resistance of the packaging with the active convective cooling performance of the heat exchanger. The heat exchanger concept builds on existing semiconductor thermal management improvements described in literature and patents, which include improved bonded interface materials, direct cooling of the semiconductor packages, and double-sided cooling. The key difference in the described concept is the achievement of high heat transfer performance with less aggressive cooling techniques by optimizing the passive and active heat transfer paths. An extruded aluminum design was selected because of its lower tooling cost, higher performance, and scalability in comparison to cast aluminum. Results demonstrated a heat flux improvement of a factor of two, and a package heat density improvement over 30%, which achieved the thermal performance targets.

  8. Heat pipe heat exchanger and its potential to energy recovery in the tropics

    Directory of Open Access Journals (Sweden)

    Yau Yat H.

    2015-01-01

    Full Text Available The heat recovery by the heat pipe heat exchangers was studied in the tropics. Heat pipe heat exchangers with two, four, six, and eight numbers of rows were examined for this purpose. The coil face velocity was set at 2 m/s and the temperature of return air was kept at 24°C in this study. The performance of the heat pipe heat exchangers was recorded during the one week of operation (168 hours to examine the performance data. Then, the collected data from the one week of operation were used to estimate the amount of energy recovered by the heat pipe heat exchangers annually. The effect of the inside design temperature and the coil face velocity on the energy recovery for a typical heat pipe heat exchanger was also investigated. In addition, heat pipe heat exchangers were simulated based on the effectiveness-NTU method, and their theoretical values for the thermal performance were compared with the experimental results.

  9. 21 CFR 870.4240 - Cardiopulmonary bypass heat exchanger.

    Science.gov (United States)

    2010-04-01

    ... bypass heat exchanger. (a) Identification. A cardiopulmonary bypass heat exchanger is a device, consisting of a heat exchange system used in extracorporeal circulation to warm or cool the blood or... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Cardiopulmonary bypass heat exchanger. 870.4240...

  10. Development of gas-solid direct contact heat exchanger by use of axial flow cyclone

    Energy Technology Data Exchange (ETDEWEB)

    Shimizu, Akihiko; Yokomine, Takehiko [Kyushu University (Japan). Interdisciplinary Graduate School of Engineering Sciences; Nagafuchi, Tatsuro [Miura Co. Ltd., Matsuyamashi (Japan)

    2004-10-01

    A heat exchanger between particulate or granular materials and gas is developed. It makes use of a swirling gas flow similar to the usual cyclone separators but the difference from them is that the swirl making gas is issued into the cyclone chamber with downward axial velocity component. After it turns the flow direction near the bottom of the chamber, the low temperature gas receives heat from high temperature particles supplied from above at the chamber's center. Through this configuration, a direct contact and quasi counter-flow heat exchange pattern is realized so that the effective recovery of heat carried by particles is achieved. A model heat exchanger was manufactured via several numerical experiments and its performances of heat exchange as well as particle recovery were examined. Attaching a small particle diffuser below the particle-feeding nozzle brought about a drastic improvement of the heat exchange performance without deteriorating the particle recovery efficiency. The outlet gas temperature much higher than the particle outlet temperature was finally obtained, which is never realized in the parallel flow heat exchanger. (author)

  11. Tubular heat exchanger

    International Nuclear Information System (INIS)

    Hayden, Owen; Willby, C.R.

    1976-01-01

    The invention concerns a heat exchanger of which the tubes, placed in a long casing, cross the casing cover in a sealed manner. These tubes are fixed to the tube plate forming this cover or to the branch tubes it comprises by means of compression joints. These joints make it possible to do away with welds that are sources of defects and to improve the operational safety of the apparatus. An advantageous form of the heat exchanger under the invention includes a manifold for each thermal exchange fluid, and one end of each tube is connected to this manifold by a pipe that is itself connected to the tube by a threaded connection. The latter provides for easy disconnection of the pipe in order to introduce a probe for inspecting the state of the tubes [fr

  12. Influence on Heat Transfer Coefficient of Heat Exchanger by Velocity and Heat Transfer Temperature Difference

    Directory of Open Access Journals (Sweden)

    WANG Fang

    2017-04-01

    Full Text Available Aimed to insufficient heat transfer of heat exchanger, research the influence on the heat transfer coefficient impacted by velocity and heat transfer temperature difference of tube heat exchanger. According to the different heat transfer temperature difference and gas velocity,the experimental data were divided into group. Using the control variable method,the above two factors were analyzed separately. K一△T and k一:fitting curve were clone to obtain empirical function. The entire heat exchanger is as the study object,using numerical simulation methods,porous media,k一£model,second order upwind mode,and pressure一velocity coupling with SIMPLE algorithm,the entire heat exchanger temperature field and the heat transfer coefficient distribution were given. Finally the trend of the heat transfer coefficient effected by the above two factors was gotten.

  13. Heat exchanger

    International Nuclear Information System (INIS)

    Bennett, J.C.

    1975-01-01

    A heat exchanger such as forms, for example, part of a power steam boiler is made up of a number of tubes that may be arranged in many different ways, and it is necessary that the tubes be properly supported. The means by which the tubes are secured must be as simple as possible so as to facilitate construction and must be able to continue to function effectively under the varying operating conditions to which the heat exchanger is subject. The arrangement described is designed to meet these requirements, in an improved way. The tubes are secured to a member extending past several tubes and abutment means are provided. At least some of the abutment means comprise two abutment pieces and a wedge secured to the supporting member, that acts on these pieces to maintain the engagement. (U.K.)

  14. Investigation on copper alloy and titanium heat exchanger tubes behaviour in sea water service

    International Nuclear Information System (INIS)

    Casarini, G.; Bianchi, M.; Winkler, L.; Caspani, M.

    1982-01-01

    Because of the contradictory behaviour in service of some copper alloys used in heat exchangers cooled by sea water (Mediterranean Sea - North Africa), a comparative study on the behaviour of some tubular test samples was performed by means of accelerated test run ''in situ'' using two little heat exchangers supplied by Foster Wheeler Italiana. The aim of the investigation was to obtain quick and reliable information on optimizing the choise of the most suitable material for the construction of new heat exchangers

  15. Constructal design of finned tubes used in air-cooled heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Shokouhmand, Hossein; Mahjoub, Shoeib [University of Tehran, Tehran (Iran, Islamic Republic of); Salimpour, Mohammad Reza [Isfahan University of Technology, Isfahan (Iran, Islamic Republic of)

    2014-06-15

    The present study documents the constructal design and optimization of finned tubes used in air-cooled heat exchangers. The considered tubes are equipped with annular fins. The aim is to minimize the overall thermal resistance by morphing the geometry. The geometrical and thermo-physical parameters considered are the number of fins, ratio of fin height to tube diameter, Stanton number, ratio of fin conductivity to air conductivity, ratio of in-tube fluid conductivity to air conductivity and dimensionless pressure drop. Two constraints are applied in the optimization process: fixed overall volume of heat exchanger and fixed volume fraction of fin material. It is found that there exist optimal values for the number and the height of fins. Moreover, the optimal heat transfer has an extremum in a special volume fraction of fin material.

  16. Constructal design of finned tubes used in air-cooled heat exchangers

    International Nuclear Information System (INIS)

    Shokouhmand, Hossein; Mahjoub, Shoeib; Salimpour, Mohammad Reza

    2014-01-01

    The present study documents the constructal design and optimization of finned tubes used in air-cooled heat exchangers. The considered tubes are equipped with annular fins. The aim is to minimize the overall thermal resistance by morphing the geometry. The geometrical and thermo-physical parameters considered are the number of fins, ratio of fin height to tube diameter, Stanton number, ratio of fin conductivity to air conductivity, ratio of in-tube fluid conductivity to air conductivity and dimensionless pressure drop. Two constraints are applied in the optimization process: fixed overall volume of heat exchanger and fixed volume fraction of fin material. It is found that there exist optimal values for the number and the height of fins. Moreover, the optimal heat transfer has an extremum in a special volume fraction of fin material.

  17. Feasibility Study of Secondary Heat Exchanger Concepts for the Advanced High Temperature Reactor

    Energy Technology Data Exchange (ETDEWEB)

    Piyush Sabharwall

    2011-09-01

    The work reported herein represents a significant step in the preliminary design of heat exchanger options (material options, thermal design, selection and evaluation methodology with existing challenges). The primary purpose of this study is to aid in the development and selection of the required heat exchanger for power production using either a subcritical or supercritical Rankine cycle.

  18. Test results from a helium gas-cooled porous metal heat exchanger

    International Nuclear Information System (INIS)

    North, M.T.; Rosenfeld, J.H.; Youchison, D.L.

    1996-01-01

    A helium-cooled porous metal heat exchanger was built and tested, which successfully absorbed heat fluxes exceeding all previously tested gas-cooled designs. Helium-cooled plasma-facing components are being evaluated for fusion applications. Helium is a favorable coolant for fusion devices because it is not a plasma contaminant, it is not easily activated, and it is easily removed from the device in the event of a leak. The main drawback of gas coolants is their relatively poor thermal transport properties. This limitation can be removed through use of a highly efficient heat exchanger design. A low flow resistance porous metal heat exchanger design was developed, based on the requirements for the Faraday shield for the International Thermonuclear Experimental Reactor (ITER) device. High heat flux tests were conducted on two representative test articles at the Plasma Materials Test Facility (PMTF) at Sandia National Laboratories. Absorbed heat fluxes as high as 40 MW/m 2 were successfully removed during these tests without failure of the devices. Commercial applications for electronics cooling and other high heat flux applications are being identified

  19. Heat exchanger, head and shell acceptance criteria

    International Nuclear Information System (INIS)

    Lam, P.S.; Sindelar, R.L.

    1992-09-01

    Instability of postulated flaws in the head component of the heat exchanger could not produce a large break, equivalent to a DEGB in the PWS piping, due to the configuration of the head and restraint provided by the staybolts. Rather, leakage from throughwall flaws in the head would increase with flaw length with finite leakage areas that are bounded by a post-instability flaw configuration. Postulated flaws at instability in the shell of the heat exchanger or in the cooling water nozzles could produce a large break in the Cooling Water System (CWS) pressure boundary. An initial analysis of flaw stability for postulated flaws in the heat exchanger head was performed in January 1992. This present report updates that analysis and, additionally, provides acceptable flaw configurations to maintain defined structural or safety margins against flaw instability of the external pressure boundary components of the heat exchanger, namely the head, shell, and cooling water nozzles. Structural and flaw stability analyses of the heat exchanger tubes, the internal pressure boundary of the heat exchangers or interface boundary between the PWS and CWS, were previously completed in February 1992 as part of the heat exchanger restart evaluation and are not covered in this report

  20. Optimization principle of operating parameters of heat exchanger by using CFD simulation

    Directory of Open Access Journals (Sweden)

    Mičieta Jozef

    2016-01-01

    Full Text Available Design of effective heat transfer devices and minimizing costs are desired sections in industry and they are important for both engineers and users due to the wide-scale use of heat exchangers. Traditional approach to design is based on iterative process in which is gradually changed design parameters, until a satisfactory solution is achieved. The design process of the heat exchanger is very dependent on the experience of the engineer, thereby the use of computational software is a major advantage in view of time. Determination of operating parameters of the heat exchanger and the subsequent estimation of operating costs have a major impact on the expected profitability of the device. There are on the one hand the material and production costs, which are immediately reflected in the cost of device. But on the other hand, there are somewhat hidden costs in view of economic operation of the heat exchanger. The economic balance of operation significantly affects the technical solution and accompanies the design of the heat exchanger since its inception. Therefore, there is important not underestimate the choice of operating parameters. The article describes an optimization procedure for choice of cost-effective operational parameters for a simple double pipe heat exchanger by using CFD software and the subsequent proposal to modify its design for more economical operation.

  1. Performance test of miniature heat exchangers with microchannels

    International Nuclear Information System (INIS)

    Hong, Yong Ju; Koh, Deuk Yong

    2005-01-01

    Etched microchannel heat exchanger, a subfield within MEMS, has high heat flux capability. This capability makes microchannels well-suited for a wide variety of application of cooling and chemical reaction. In this study, counter flow type miniature heat exchangers, which have flat metal plates with chemically etched microchannels, were manufactured by brazing method. Four type of the heat exchangers, which have straight microchannels, wavy shape microchannels, pin-fin channels and serpentine shape microchannels, were investigated to compare their thermal and hydraulic performance. Gas to gas heat exchange experiments were performed to measure the pressure drop and effectiveness of the heat exchangers at given gas flow rates and temperature difference

  2. Heat exchanger tube inspection using ultrasonic arrays

    International Nuclear Information System (INIS)

    Meyer, P.A.; Carodiskey, T.J.

    1986-01-01

    Tubing used in industrial heat exchangers is often subject to failure caused by corrosion and cracking. Technical conferences are used as a forum in the steam generator industry to ensure that the failure mechanisms are well understood and that the quality of the heat exchanger is maintained. The quality of a heat exchanger can be thought of as its ability to operate to design specifications over its intended life. This is the motivation to inspect and evaluate these devices periodically. Inspection, however, normally requires shutdown of the heat exchanger which is costly but is much more acceptable than an unscheduled shutdown due to failure of a tube. Therefore, the degree of inspection is established by balancing the cost of inspection with the risk of a tube failure. Any method of reducing the cost of inspection will permit a higher degree of inspection and, therefore, improve heat exchanger quality. This paper reviews the design and performance of an improved method of ultrasonic inspection of heat exchanger tubing with emphasis on applications in the nuclear industry

  3. Heat transfer entropy resistance for the analyses of two-stream heat exchangers and two-stream heat exchanger networks

    International Nuclear Information System (INIS)

    Cheng, XueTao; Liang, XinGang

    2013-01-01

    The entropy generation minimization method is often used to analyze heat transfer processes from the thermodynamic viewpoint. In this paper, we analyze common heat transfer processes with the concept of entropy generation, and propose the concept of heat transfer entropy resistance. It is found that smaller heat transfer entropy resistance leads to smaller equivalent thermodynamic force difference with prescribed heat transfer rate and larger heat transfer rate with prescribed equivalent thermodynamic force difference. With the concept of heat transfer entropy resistance, the performance of two-stream heat exchangers (THEs) and two-stream heat exchanger networks (THENs) is analyzed. For the cases discussed in this paper, it is found that smaller heat transfer entropy resistance always leads to better heat transfer performance for THEs and THENs, while smaller values of the entropy generation, entropy generation numbers and revised entropy generation number do not always. -- Highlights: • The concept of entropy resistance is defined. • The minimum entropy resistance principle is developed. • Smaller entropy resistance leads to better heat transfer

  4. Ceramic heat exchangers. (Latest citations from the US Patent bibliographic file with exemplary claims). Published Search

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-02-01

    The bibliography contains citations of selected patents concerning the use of ceramic materials in the manufacture of industrial heat exchangers. The focus is on ceramics that display resistance to high temperature corrosion, abrasion, wear, and thermal shock. The design and fabrication of rotary, regenerative, and recuperative heat exchangers are discussed. Ceramic heat exchangers for uses in gas turbines, waste heat recovery equipment, and central heating systems are described. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  5. Ceramic heat exchangers. (Latest citations from the US Patent bibliographic file with exemplary claims). Published Search

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-04-01

    The bibliography contains citations of selected patents concerning the use of ceramic materials in the manufacture of industrial heat exchangers. The focus is on ceramics that display resistance to high temperature corrosion, abrasion, wear, and thermal shock. The design and fabrication of rotary, regenerative, and recuperative heat exchangers are discussed. Ceramic heat exchangers for uses in gas turbines, waste heat recovery equipment, and central heating systems are described. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  6. Complex use of heat-exchange tunnels

    Directory of Open Access Journals (Sweden)

    А. Ф. Галкин

    2017-04-01

    Full Text Available The paper presents separate results of complex research (experimental and theoretical on the application of heat-exchange tunnels – in frozen rocks, among other things – as underground constructions serving two purposes. It is proposed to use heat-exchange tunnels as a separate multi-functional module, which under normal conditions will be used to set standards of heat regime parameters in the mines, and in emergency situations, natural or man-made, will serve as a protective structure to shelter mine workers. Heat-exchange modules can be made from mined-out or specially constructed tunnels. Economic analysis shows that the use of such multi-functional modules does not increase operation and maintenance costs, but enhances safety of mining operations and reliability in case of emergency situations. There are numerous theoretic and experimental investigations in the field of complex use of mining tunnels, which allows to develop regulatory design documents on their basis. Experience of practical application of heat-exchange tunnels has been assessed from the position of regulating heat regime in the mines.

  7. Characterization of a mini-channel heat exchanger for a heat pump system

    International Nuclear Information System (INIS)

    Arteconi, A; Giuliani, G; Tartuferi, M; Polonara, F

    2014-01-01

    In this paper a mini-channel aluminum heat exchanger used in a reversible heat pump is presented. Mini-channel finned heat exchangers are getting more and more interest for refrigeration systems, especially when compactness and low refrigerant charge are desired. Purpose of this paper was to characterize the mini-channel heat exchanger used as evaporator in terms of heat transfer performance and to study the refrigerant distribution in the manifold. The heat exchanger characterization was performed experimentally by means of a test rig built up for this purpose. It is composed of an air-to-air heat pump, air channels for the external and internal air circulation arranged in a closed loop, measurement sensors and an acquisition system. The overall heat transfer capacity was assessed. Moreover, in order to characterize the flow field of the refrigerant in the manifold of the heat exchanger, a numerical investigation of the fluid flow by means of CFD was performed. It was meant to evaluate the goodness of the present design and to identify possible solutions for the future improvement of the manifold design.

  8. Thermodynamic optimization of heat exchanger tanks by exergy ...

    African Journals Online (AJOL)

    The paper introduces heat exchanger tanks, detailing their dominant thermodynamic relations to obtain the exergy analysis relations of heat exchanger tanks. Heat exchanger tank is examined under various laboratory conditions, including the power of heat element inside the tank, mass flow rate of cooling water of tank ...

  9. Inverse Problem and Variation Method to Optimize Cascade Heat Exchange Network in Central Heating System

    Institute of Scientific and Technical Information of China (English)

    ZHANG Yin; WEI Zhiyuan; ZHANG Yinping; WANG Xin

    2017-01-01

    Urban heating in northern China accounts for 40% of total building energy usage.In central heating systems,heat is often transfened from heat source to users by the heat network where several heat exchangers arc installed at heat source,substations and terminals respectively.For given overall heating capacity and heat source temperarure,increasing the terminal fluid temperature is an effective way to improve the thermal performance of such cascade heat exchange network for energy saving.In this paper,the mathematical optimization model of the cascade heat exchange network with three-stage heat exchangers in series is established.Aim at maximizing the cold fluid temperature for given hot fluid temperature and overall heating capacity,the optimal heat exchange area distribution and the medium fluids' flow rates are determined through inverse problem and variation method.The preliminary results show that the heat exchange areas should be distributed equally for each heat exchanger.It also indicates that in order to improve the thernmal performance of the whole system,more heat exchange areas should be allocated to the heat exchanger where flow rate difference between two fluids is relatively small.This work is important for guiding the optimization design of practical cascade heating systems.

  10. Heat Recovery Ventilation for Housing: Air-to-Air Heat Exchangers.

    Science.gov (United States)

    Corbett, Robert J.; Miller, Barbara

    The air-to-air heat exchanger (a fan powered ventilation device that recovers heat from stale outgoing air) is explained in this six-part publication. Topic areas addressed are: (1) the nature of air-to-air heat exchangers and how they work; (2) choosing and sizing the system; (3) installation, control, and maintenance of the system; (4) heat…

  11. ASME code considerations for the compact heat exchanger

    Energy Technology Data Exchange (ETDEWEB)

    Nestell, James [MPR Associates Inc., Alexandria, VA (United States); Sham, Sam [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-08-31

    The mission of the U.S. Department of Energy (DOE), Office of Nuclear Energy is to advance nuclear power in order to meet the nation's energy, environmental, and energy security needs. Advanced high temperature reactor systems such as sodium fast reactors and high and very high temperature gas-cooled reactors are being considered for the next generation of nuclear reactor plant designs. The coolants for these high temperature reactor systems include liquid sodium and helium gas. Supercritical carbon dioxide (sCO₂), a fluid at a temperature and pressure above the supercritical point of CO₂, is currently being investigated by DOE as a working fluid for a nuclear or fossil-heated recompression closed Brayton cycle energy conversion system that operates at 550°C (1022°F) at 200 bar (2900 psi). Higher operating temperatures are envisioned in future developments. All of these design concepts require a highly effective heat exchanger that transfers heat from the nuclear or chemical reactor to the chemical process fluid or the to the power cycle. In the nuclear designs described above, heat is transferred from the primary to the secondary loop via an intermediate heat exchanger (IHX) and then from the intermediate loop to either a working process or a power cycle via a secondary heat exchanger (SHX). The IHX is a component in the primary coolant loop which will be classified as "safety related." The intermediate loop will likely be classified as "not safety related but important to safety." These safety classifications have a direct bearing on heat exchanger design approaches for the IHX and SHX. The very high temperatures being considered for the VHTR will require the use of very high temperature alloys for the IHX and SHX. Material cost considerations alone will dictate that the IHX and SHX be highly effective; that is, provide high heat transfer area in a small volume. This feature must be accompanied by low pressure drop and mechanical reliability and

  12. Numerical study of heat transfer characteristics in BOG heat exchanger

    Science.gov (United States)

    Yan, Yan; Pfotenhauer, John M.; Miller, Franklin; Ni, Zhonghua; Zhi, Xiaoqin

    2016-12-01

    In this study, a numerical study of turbulent flow and the heat transfer process in a boil-off liquefied natural gas (BOG) heat exchanger was performed. Finite volume computational fluid dynamics and the k - ω based shear stress transport model were applied to simulate thermal flow of BOG and ethylene glycol in a full-sized 3D tubular heat exchanger. The simulation model has been validated and compared with the engineering specification data from its supplier. In order to investigate thermal characteristics of the heat exchanger, velocity, temperature, heat flux and thermal response were studied under different mass flowrates in the shell-side. The shell-side flow pattern is mostly determined by viscous forces, which lead to a small velocity and low temperature buffer area in the bottom-right corner of the heat exchanger. Changing the shell-side mass flowrate could result in different distributions of the shell-side flow. However, the distribution in the BOG will remain in a relatively stable pattern. Heat flux increases along with the shell-side mass flowrate, but the increase is not linear. The ratio of increased heat flux to the mass flow interval is superior at lower mass flow conditions, and the threshold mass flow for stable working conditions is defined as greater than 0.41 kg/s.

  13. Heat exchanger

    Science.gov (United States)

    Wolowodiuk, Walter

    1976-01-06

    A heat exchanger of the straight tube type in which different rates of thermal expansion between the straight tubes and the supply pipes furnishing fluid to those tubes do not result in tube failures. The supply pipes each contain a section which is of helical configuration.

  14. Heat Exchanger Support Bracket Design Calculations

    International Nuclear Information System (INIS)

    Rucinski, Russ

    1995-01-01

    This engineering note documents the design of the heat exchanger support brackets. The heat exchanger is roughly 40 feet long, 22 inches in diameter and weighs 6750 pounds. It will be mounted on two identical support brackets that are anchored to a concrete wall. The design calculations were done for one bracket supporting the full weight of the heat exchanger, rounded up to 6800 pounds. The design follows the American Institute of Steel Construction (AISC) Manual of steel construction, Eighth edition. All calculated stresses and loads on welds were below allowables.

  15. Compact interior heat exchangers for CO{sub 2} mobile heat pumping systems

    Energy Technology Data Exchange (ETDEWEB)

    Hafner, Armin

    2003-07-01

    The natural refrigerant carbon dioxide (CO{sub 2}) offers new possibilities for design of flexible, efficient and environmentally safe mobile heat pumping systems. As high-efficient car engines with less waste heat are developed, extra heating of the passenger compartment is needed in the cold season. A reversible transcritical CO{sub 2} system with gliding temperature heat rejection can give high air delivery temperature which results in rapid heating of the passenger compartment and rapid defogging or defrosting of windows. When operated in cooling mode, the efficiency of transcritical CO{sub 2} systems is higher compared to common (HFC) air conditioning systems, at most dominant operating conditions. Several issues were identified for the design of compact interior heat exchangers for automotive reversible CO{sub 2} heat pumping systems. Among theses issues are: (1) Refrigerant flow distribution, (2) Heat exchanger fluid flow circuiting, (3) Air temperature uniformity downstream of the heat exchanger, (4) Minimization of temperature approach, (5) Windshield flash fogging due to retained water inside the heat exchanger, (6) Internal beat conduction in heating mode operation, and (7) Refrigerant side pressure drop In order to provide a basis for understanding these issues, the author developed a calculation model and set up a test facility and investigated different prototype heat exchangers experimentally.

  16. Heat exchanger selection and design analyses for metal hydride heat pump systems

    DEFF Research Database (Denmark)

    Mazzucco, Andrea; Voskuilen, Tyler G.; Waters, Essene L.

    2016-01-01

    This study presents a design analysis for the development of highly efficient heat exchangers within stationary metal hydride heat pumps. The design constraints and selected performance criteria are applied to three representative heat exchangers. The proposed thermal model can be applied to select...... the most efficient heat exchanger design and provides outcomes generally valid in a pre-design stage. Heat transfer effectiveness is the principal performance parameter guiding the selection analysis, the results of which appear to be mildly (up to 13%) affected by the specific Nusselt correlation used....... The thermo-physical properties of the heat transfer medium and geometrical parameters are varied in the sensitivity analysis, suggesting that the length of independent tubes is the physical parameter that influences the performance of the heat exchangers the most. The practical operative regions for each...

  17. Application of intensified heat transfer for the retrofit of heat exchanger network

    International Nuclear Information System (INIS)

    Wang, Yufei; Pan, Ming; Bulatov, Igor; Smith, Robin; Kim, Jin-Kuk

    2012-01-01

    Highlights: → Novel design approach for the retrofit of HEN based on intensified heat transfer. → Development of a mathematical model to evaluate shell-and-tube heat exchanger performances. → Identification of the most appropriate heat exchangers requiring heat transfer enhancements in the heat exchanger network. -- Abstract: A number of design methods have been proposed for the retrofit of heat exchanger networks (HEN) during the last three decades. Although considerable potential for energy savings can be identified from conventional retrofit approaches, the proposed solutions have rarely been adopted in practice, due to significant topology modifications required and resulting engineering complexities during implementation. The intensification of heat transfer for conventional shell-and-tube heat exchangers can eliminate the difficulties of implementing retrofit in HEN which are commonly restricted by topology, safety and maintenance constraints, and includes high capital costs for replacing equipment and pipelines. This paper presents a novel design approach to solve HEN retrofit problems based on heat transfer enhancement. A mathematical model has been developed to evaluate shell-and-tube heat exchanger performances, with which heat-transfer coefficients and pressure drops for both fluids in tube and shell sides are obtained. The developed models have been compared with the Bell-Delaware, simplified Tinker and Wills-Johnston methods and tested with the HTRI (registered) and HEXTRAN (registered) software packages. This demonstrates that the new model is much simpler but can give reliable results in most cases. For the debottlenecking of HEN, four heuristic rules are proposed to identify the most appropriate heat exchangers requiring heat transfer enhancements in the HEN. The application of this new design approach allows a significant improvement in energy recovery without fundamental structural modifications to the network.

  18. Heat exchanger

    International Nuclear Information System (INIS)

    Wolowodiuk, W.

    1976-01-01

    A heat exchanger of the straight tube type is described in which different rates of thermal expansion between the straight tubes and the supply pipes furnishing fluid to those tubes do not result in tube failures. The supply pipes each contain a section which is of helical configuration

  19. Recovery of Water from Boiler Flue Gas Using Condensing Heat Exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Edward Levy; Harun Bilirgen; John DuPoint

    2011-03-31

    Most of the water used in a thermoelectric power plant is used for cooling, and DOE has been focusing on possible techniques to reduce the amount of fresh water needed for cooling. DOE has also been placing emphasis on recovery of usable water from sources not generally considered, such as mine water, water produced from oil and gas extraction, and water contained in boiler flue gas. This report deals with development of condensing heat exchanger technology for recovering moisture from flue gas from coal-fired power plants. The report describes: (1) An expanded data base on water and acid condensation characteristics of condensing heat exchangers in coal-fired units. This data base was generated by performing slip stream tests at a power plant with high sulfur bituminous coal and a wet FGD scrubber and at a power plant firing high-moisture, low rank coals. (2) Data on typical concentrations of HCl, HNO{sub 3} and H{sub 2}SO{sub 4} in low temperature condensed flue gas moisture, and mercury capture efficiencies as functions of process conditions in power plant field tests. (3) Theoretical predictions for sulfuric acid concentrations on tube surfaces at temperatures above the water vapor dewpoint temperature and below the sulfuric acid dew point temperature. (4) Data on corrosion rates of candidate heat exchanger tube materials for the different regions of the heat exchanger system as functions of acid concentration and temperature. (5) Data on effectiveness of acid traps in reducing sulfuric acid concentrations in a heat exchanger tube bundle. (6) Condensed flue gas water treatment needs and costs. (7) Condensing heat exchanger designs and installed capital costs for full-scale applications, both for installation immediately downstream of an ESP or baghouse and for installation downstream of a wet SO{sub 2} scrubber. (8) Results of cost-benefit studies of condensing heat exchangers.

  20. Recovery of Water from Boiler Flue Gas Using Condensing Heat Exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Levy, Edward; Bilirgen, Harun; DuPont, John

    2011-03-31

    Most of the water used in a thermoelectric power plant is used for cooling, and DOE has been focusing on possible techniques to reduce the amount of fresh water needed for cooling. DOE has also been placing emphasis on recovery of usable water from sources not generally considered, such as mine water, water produced from oil and gas extraction, and water contained in boiler flue gas. This report deals with development of condensing heat exchanger technology for recovering moisture from flue gas from coal-fired power plants. The report describes: • An expanded data base on water and acid condensation characteristics of condensing heat exchangers in coal-fired units. This data base was generated by performing slip stream tests at a power plant with high sulfur bituminous coal and a wet FGD scrubber and at a power plant firing highmoisture, low rank coals. • Data on typical concentrations of HCl, HNO{sub 3} and H{sub 2}SO{sub 4} in low temperature condensed flue gas moisture, and mercury capture efficiencies as functions of process conditions in power plant field tests. • Theoretical predictions for sulfuric acid concentrations on tube surfaces at temperatures above the water vapor dewpoint temperature and below the sulfuric acid dew point temperature. • Data on corrosion rates of candidate heat exchanger tube materials for the different regions of the heat exchanger system as functions of acid concentration and temperature. • Data on effectiveness of acid traps in reducing sulfuric acid concentrations in a heat exchanger tube bundle. • Condensed flue gas water treatment needs and costs. • Condensing heat exchanger designs and installed capital costs for full-scale applications, both for installation immediately downstream of an ESP or baghouse and for installation downstream of a wet SO{sub 2} scrubber. • Results of cost-benefit studies of condensing heat exchangers.

  1. Heat pipes and heat pipe exchangers for heat recovery systems

    Energy Technology Data Exchange (ETDEWEB)

    Vasiliev, L L; Grakovich, L P; Kiselev, V G; Kurustalev, D K; Matveev, Yu

    1984-01-01

    Heat pipes and heat pipe exchangers are of great importance in power engineering as a means of recovering waste heat of industrial enterprises, solar energy, geothermal waters and deep soil. Heat pipes are highly effective heat transfer units for transferring thermal energy over large distance (tens of meters) with low temperature drops. Their heat transfer characteristics and reliable working for more than 10-15 yr permit the design of new systems with higher heat engineering parameters.

  2. Échangeurs à condensation en matériau polymère Condensation Heat Exchangers Made of Polymer Material

    Directory of Open Access Journals (Sweden)

    Grehier A.

    2006-11-01

    Full Text Available L'échangeur gaz-gaz en matériau polymère, développé conjointement par la Société d'Équipements Thermiques et de Récupérateurs Métalliques (SETREM et l'Institut Français du Pétrole (IFP, fait ici l'objet d'une description de son principe de base et des méthodes de modélisation développées par I'IFP. Le caractère modulaire de sa conception et les avantages spécifiques des matériaux polymères (inertie chimique, mise en oeuvre aisée, non adhérence des salissures, légèreté constituent les principaux arguments des développements potentiels de cet échangeur. Parmi ceux-ci figure la récupération sur fumées de chaudière alimentée en fuel lourd n°2 dont l'intérêt a été démontré sur un prototype essayé au Centre d'Études et de Développement Industriels de I'IFP. Il est également fait état de la première application effective de cet échangeur pour la déshumidification des fumées issues de chaudières à gaz à condensation. On évite ainsi le tubage des conduits de fumées qui constitue un obstacle économique majeur à la diffusion de telles installations en chauffage collectif. Sont présentées enfin les caractéristiques d'un échangeur de ce type (surface d'échange : environ 5000 m² assurant le séchage d'air humide dans une application du secteur agroalimentaire en cours de projet. The gas-gas heat exchanger made of polymer material, developed jointly by Société d'Equipements Thermiques et de Récupérateurs Métalliques (SETREM and the Institut Français du Pétrole, (IFP, is described here in its basic principle together with the modeling methods developed by IFP. The modular nature of its design and the specific advantages of polymer materials (chemical inertia, ease of implementation, nonadherence of fouling, lightness make up the principal arguments for the potential development of this heat exchanger. Among these arguments is heat recovery from the flue gas from a furnace fired by No. 2 heavy

  3. Design of heat exchangers by numerical methods

    International Nuclear Information System (INIS)

    Konuk, A.A.

    1981-01-01

    Differential equations describing the heat tranfer in shell - and tube heat exchangers are derived and solved numerically. The method of ΔT sub(lm) is compared with the proposed method in cases where the specific heat at constant pressure, Cp and the overall heat transfer coefficient, U, vary with temperature. The error of the method of ΔT sub (lm) for the computation of the exchanger lenght is less than + 10%. However, the numerical method, being more accurate and at the same time easy to use and economical, is recommended for the design of shell-and-tube heat exchangers. (Author) [pt

  4. Alfa-Laval plate heat exchangers for the power industries

    International Nuclear Information System (INIS)

    Kitae, Junnosuke; Mtsuura, Kazuyuki

    1979-01-01

    Within power-generating plants, the transfer and conversion of heat energy of very large quantity are carried out in the process of energy conversion, accordingly the importance of heat exchangers is very high. Heretofore, multi-tube heat exchangers have been used mostly, but Alfa-Laval group developed the heat exchanger with very high efficiency to incorporate it effectively into a power-generating plant. In this plate type heat exchanger, the heat transfer efficiency is very high, and the quantity of stagnation is small as it is compact, consequently it is suitable to the secondary cooling for power-generating plant or the heat exchange of high-priced liquid heat media such as heavy water. Originally, plate type heat exchangers were used for food and chemical industries, therefore the prevention of mixing two liquids, sanitary construction, and corrosion resistance were required. Then they were adopted in iron and steel industry, and large thermal load, large heat transfer area and corrosion resistance to sea water were required. They were adopted in a nuclear power plant for the first time in 1964. In this heat exchanger, channels are formed with corrugated metal sheets, and titanium, stainless steels, Incoloy, Hastelloy and others are used as occasion demands. The Alfa-Laval heat exchangers and their features are explained. (Kako, I.)

  5. On-line fouling monitor for heat exchangers

    International Nuclear Information System (INIS)

    Tsou, J.L.

    1995-01-01

    Biological and/or chemical fouling in utility service water system heat exchangers adversely affects operation and maintenance costs, and reduced heat transfer capability can force a power deaerating or even a plant shut down. In addition, service water heat exchanger performance is a safety issue for nuclear power plants, and the issue was highlighted by NRC in Generic Letter 89-13. Heat transfer losses due to fouling are difficult to measure and, usually, quantitative assessment of the impact of fouling is impossible. Plant operators typically measure inlet and outlet water temperatures and flow rates and then perform complex calculations for heat exchanger fouling resistance or ''cleanliness''. These direct estimates are often imprecise due to inadequate instrumentation. Electric Power Research Institute developed and patented an on-line condenser fouling monitor. This monitor may be installed in any location within the condenser; does not interfere with routine plant operations, including on-line mechanical and chemical treatment methods; and provides continuous, real-time readings of the heat transfer efficiency of the instrumented tube. This instrument can be modified to perform on-line monitoring of service water heat exchangers. This paper discusses the design, construction of the new monitor, and algorithm used to calculate service water heat exchanger fouling

  6. Graphite Foam Heat Exchangers for Thermal Management

    Energy Technology Data Exchange (ETDEWEB)

    Klett, J.W.

    2004-06-07

    Improved thermal management is needed to increase the power density of electronic and more effectively cool electronic enclosures that are envisioned in future aircraft, spacecraft and surface ships. Typically, heat exchanger cores must increase in size to more effectively dissipate increased heat loads, this would be impossible in many cases, thus improved heat exchanger cores will be required. In this Phase I investigation, MRi aimed to demonstrate improved thermal management using graphite foam (Gr-foam) core heat exchangers. The proposed design was to combine Gr-foams from POCO with MRi's innovative low temperature, active metal joining process (S-Bond{trademark}) to bond Gr-foam to aluminum, copper and aluminum/SiC composite faceplates. The results were very favorable, so a Phase II SBIR with the MDA was initiated. This had primarily 5 tasks: (1) bonding, (2) thermal modeling, (3) cooling chip scale packages, (4) evaporative cooling techniques and (5) IGBT cold plate development. The bonding tests showed that the ''reflow'' technique with S-Bond{reg_sign}-220 resulted in the best and most consistent bond. Then, thermal modeling was used to design different chip scale packages and IGBT cold plates. These designs were used to fabricate many finned graphite foam heat sinks specifically for two standard type IC packages, the 423 and 478 pin chips. These results demonstrated several advantages with the foam. First, the heat sinks with the foam were lighter than the copper/aluminum sinks used as standards. The sinks for the 423 design made from foam were not as good as the standard sinks. However, the sinks made from foam for the 478 pin chips were better than the standard heat sinks used today. However, this improvement was marginal (in the 10-20% better regime). However, another important note was that the epoxy bonding technique resulted in heat sinks with similar results as that with the S-bond{reg_sign}, slightly worse than the S

  7. Stress analysis of HTR-10 steam generator heat exchanging tubes

    International Nuclear Information System (INIS)

    Dong Jianling; Zhang Xiaohang; Yin Dejian; Fu Jiyang

    2001-01-01

    Steam Generator (SG) heat exchanging tubes of 10 MW High Temperature Gas Cooled Reactor (HTR-10) are protective screens between the primary loop of helium with radioactivity and the secondary loop of feeding water and steam without radioactivity. Water and steam will enter into the primary loop when rupture of the heat exchanging tubes occurs, which lead to increase of the primary loop pressure and discharge of radioactive materials. Therefore it is important to guarantee the integrity of the tubes. The tube structure is spiral tube with small bending radius, which make it impossible to test with volumetric in-service detection. For such kind of spiral tube, using LBB concept to guarantee the integrity of the tubes is an important option. The author conducts stress analysis and calculation of HTR-10 SG heat exchanging tubes using the FEM code of piping stress analysis, PIPESTRESS. The maximum stress and the dangerous positions are obtained

  8. Improvements in or relating to heat exchangers

    International Nuclear Information System (INIS)

    Linning, D.L.

    1976-01-01

    A 'tube-in-shell' heat exchanger is described for effecting heat exchange between liquid metal and water. In conventional heat exchangers of this type a condition can arise wherein Na passing through the tube plate at the water inlet end of the heat exchanger may be above the saturation temperature of the water, and although resultant boiling of the water in the region of the tube plate would tend to counter stagnation there is a possibility that sub-cooled boiling associated with stagnation may occur in the central area of the tube plate, and this could be the source of corrosion. The design of heat exchanger described is directed towards a solution of this problem. The heat exchanger comprises an elongated shell having two spaced transverse tube plates sealed to the shell so as to provide end and intermediate chambers. A bundle of spaced parallel heat exchange tubes extends between the tube plates, interconnecting the end chambers with an inlet port for liquid metal flow to one of the end chambers and an outlet port for liquid metal flow from the other of the end chambers, and inlet and outlet ports for flow of water through the intermediate chamber, these ports being at opposite ends of the intermediate chamber. The intermediate chamber has a tube closed to liquid metal flow extending between the tube plates, this tube having an inlet port for water adjacent to the tube plate at the inlet region of the intermediate chamber and an outlet port at the outlet region. This tube has open ends and is laterally supported by neighbouring heat exchange tubes, or alternatively may have closed ends and be end supported by penetration of the tube plates, the inlet and outlet ports for flow of water being perforations in the wall of the tube. (U.K.)

  9. Development of heat transfer calculation program for finned-tune heat exchanger of multi-burner boiler

    International Nuclear Information System (INIS)

    Jang, Sae Byul; Kim, Jong Jin; Ahn, Joon

    2009-01-01

    We develop a heat exchanger modules for a multi-burner boiler. The heat exchanger module is kind of a Heat Recovery Steam Generator (HRSG). This heat recovery system has 8 heat exchanger modules. The 1st module consists of 27 bare tubes due to high temperature exhaust gas and the others consist of 27 finned tubes. The maximum steam pressure of each module is 1 MPa and tested steam pressure is 0.7 MPa. In order to test these heat exchanger modules, we make a 0.5 t/h flue tube boiler (LNG, 40 Nm 3 /h). We tested the heat exchanger module with changing the position of each heat exchanger module. We measured the inlet and outlet temperature of each heat exchanger module and calculated the heat exchange rate. Based on test results, we develop a heat transfer calculation program to predict flue gas. Calculation results show that temperature and temperature difference between measured and calculated flue gas exit temperature is less than 20 .deg. C when flue gas inlet temperature is 620 .deg. C.

  10. The dry heat exchanger calorimeter system

    International Nuclear Information System (INIS)

    Renz, D.P.; Wetzel, J.R.; James, S.J.; Kasperski, P.W.; Duff, M.F.

    1991-01-01

    A radiometric isothermal heat flow calorimeter and preconditioner system that uses air instead of water as the heat exchange medium has been developed at Mound. The dry heat exchanger calorimeter is 42 inches high by 18 inches in diameter and the preconditioner is a 22 inch cube, making it extremely compact compared to existing units. The new system is ideally suited for transportable, stand-alone, or glovebox applications. Preliminary tests of the system have produced sample measurements with standard deviations less than 0.25% and sample errors less than 0.50%. These tests have shown that the dry heat exchanger system will yield acceptance data with an accuracy comparable to those of Mound water bath systems now in use. 4 figs., 1 tab

  11. Gas-solid heat exchange in a fibrous metallic material measured by a heat regenerator technique

    NARCIS (Netherlands)

    Golombok, M.; Jariwala, H.; Shirvill, C.

    1990-01-01

    The convective heat transfer properties of a porous metallic fibre material used in gas surface combustion burners are studied. The important parameter governing the heat transfer between hot gas and metal fibre—the heat transfer coefficient—is measured using a non-steady-state method based on

  12. Experimental analysis of an air–water heat pump with micro-channel heat exchanger

    International Nuclear Information System (INIS)

    Brignoli, Riccardo; Cecchinato, Luca; Zilio, Claudio

    2013-01-01

    A multi-port extruded (MPE) aluminium flat tube air heat exchanger was compared to a round tube finned coil (FC). The MPE heat exchanger has parallel flow vertical tube configuration with headers in horizontal position and conventional folded louvred fins. The two heat exchangers were mounted on a 10 kW cooling capacity R410A packaged air heat pump. They were sized to approximately obtain the same cooling and heating capacities in chiller and heating mode, respectively. Climatic room steady state tests without frosting phenomena occurring during heat pump operation, demonstrated that the round tube and the flat tube heat exchanger performance are comparable. The MPE heat exchanger was tested with different refrigerant inlet distributor/outlet tubes configurations to investigate the effect of liquid refrigerant distribution. Cycling frosting/defrosting operations were tested with two equivalent machines placed in parallel outdoor and working at full load condition, one of the units was equipped with the MPE heat exchanger while the other mounted a standard finned coil. Penalization factors were analytically introduced to evaluate frosting associated heating energy and energy efficiency degradation. Test results indicate that both the heat pumps are penalized by frost formation but both the penalization factors are higher for the MPE-unit than the FC-unit one in the −6 to 4 °C air dry bulb temperature range. For the two units, a roughly linear dependence of the heating energy penalization factor and of the energy efficiency factor from the difference between outdoor air and saturated air at the evaporation temperature humidity ratio can be pointed out. - Highlights: ► A multi-port aluminium flat tube heat exchanger was compared to a round tube finned one in a heat pump application. ► In steady state tests without frosting the round and the flat tube heat exchanger are comparable. ► Different inlet distributor/outlet tubes configurations were tested to

  13. Experimental study of heat transfer in a heat exchanger with rectangular channels

    International Nuclear Information System (INIS)

    Hammami, Mahmoud; Ben Said, Akrem; Ben Maad, Rejeb; Rebay, Mourad

    2009-01-01

    This paper presents the results of an experimental study related to characterisation of a mini channel heat exchanger. Such heat exchanger may be used in water cooling of electronic components. The results obtained show the efficiency of this exchanger even with very low water flow rates. Indeed, in spite of the importance of the extracted heat fluxes which can reach about 50Kw/m 2 , the temperature of the cooled Aluminium bloc remained always lower than the tolerated threshold of 80 degree in electronic cooling. Moreover, several thermal characteristics such as equivalent thermal resistance of the exchanger, the average internal convective heat transfer coefficient and the increase in the temperature of the cooling water have been measured. The results presented have been obtained with in q uinconce r ectangular mini-channel heat exchanger, with a hydraulic diameter D h = 2mm. NOMENCLATURE h D Hydraulic diameter (mm). int

  14. Use of inorganic ion exchange materials for the treatment of liquid waste

    International Nuclear Information System (INIS)

    El-Naggar, I.M.; Zakaria, E.S.; El-Absy, M.A.; Abdel-Hamid, M.M.; Abo-Mesalam, M.M.; Shady, S.A.; Abdelwahab, M.A.; Aly, H.F.

    1997-01-01

    To examine the ion exchange behaviour of the double salts of polybasic acid with tetravalent metals type such as cerium(IV) and tin(IV) antimonates, different samples were prepared, heated at different temperatures and exposed to γ-irradiation. These samples were subject to X-ray, infra-red and thermal analysis. The exchange properties of the studied materials improved on increasing the Sb, Ce or Sn molar ratios and the drying temperature. The rate of the isotopic exchange was controlled by particle diffusion for the metal ions studied and was faster as the heating temperature was increased but slower for materials with a higher exchange capacity. The physical thermodynamic parameters have been evaluated which give some information regarding the mechanism of ion exchange on the surface of inorganic materials. The removal of radioactive isotopes of Na + , Cs + , Sr 2+ , Co 2+ and Eu 3+ was carried out by in-situ precipitation or by using preformed precipitate of tin(IV) and cerium(IV) antimonates. The products of in-situ precipitations act as ion exchange materials with high chemical and radioactive stabilities. The new materials have relatively high capacity compared with CeSb and SnSb. The irradiated cerium(IV) antimonate has been successfully used for the quantitative separation of cesium which suggests its use in the treatment of active liquid waste. (author). 24 refs, 7 figs, 17 tabs

  15. Supervision of the thermal performance of heat exchanger trains

    Energy Technology Data Exchange (ETDEWEB)

    Negrao, C.O.R.; Tonin, P.C.; Madi, M. [Federal University of Technology Parana UTFPR, Post-graduate Program in Mechanical and Materials Engineering PPGEM, Thermal Science Laboratory LACIT, Av. Sete de Setembro, 3165, CEP 80230-901, Curitiba, Parana (Brazil)

    2007-02-15

    In oil refining, heat exchanger networks are employed to recover heat and therefore save energy of the plant. However, many heat exchangers in crude oil pre-heat trains are under high risk of fouling. Under fouling conditions, the thermal performance of heat exchangers is continuously reduced and its supervision becomes an important task. The large number of heat exchangers in pre-heat trains and the change of operation conditions and feedstock charges make the daily supervision a difficult task. This work applies an approach to follow the performance of heat exchangers [M.A.S. Jeronimo, L.F. Melo, A.S. Braga, P.J.B.F. Ferreira, C. Martins, Monitoring the thermal efficiency of fouled heat exchangers - A simplified method, Experimental Thermal and Fluid Science 14 (1997) 455-463] and extends it to monitor the whole train. The approach is based on the comparison of measured and predicted heat exchanger effectiveness. The measured value is computed from the four inlet and outlet temperatures of a heat exchanger unit. The predicted clean and dirty values of effectiveness are calculated from classical literature relations as a function of NTU and of heat capacity ratio (R). NTU and R are continuously adjusted according to mass flow rate changes. An index of fouling is defined for the whole network and the results show the performance degradation of the network with time. The work also suggests that Jeronimo's index of fouling can be used to estimate the fouling thermal resistance of heat exchangers. (author)

  16. Compact Ceramic Microchannel Heat Exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Lewinsohn, Charles [Ceramatec, Inc., Salt Lake City, UT (United States)

    2016-10-31

    The objective of the proposed work was to demonstrate the feasibility of a step change in power plant efficiency at a commercially viable cost, by obtaining performance data for prototype, compact, ceramic microchannel heat exchangers. By performing the tasks described in the initial proposal, all of the milestones were met. The work performed will advance the technology from Technology Readiness Level 3 (TRL 3) to Technology Readiness Level 4 (TRL 4) and validate the potential of using these heat exchangers for enabling high efficiency solid oxide fuel cell (SOFC) or high-temperature turbine-based power plants. The attached report will describe how this objective was met. In collaboration with The Colorado School of Mines (CSM), specifications were developed for a high temperature heat exchanger for three commercial microturbines. Microturbines were selected because they are a more mature commercial technology than SOFC, they are a low-volume and high-value target for market entry of high-temperature heat exchangers, and they are essentially scaled-down versions of turbines used in utility-scale power plants. Using these specifications, microchannel dimensions were selected to meet the performance requirements. Ceramic plates were fabricated with microchannels of these dimensions. The plates were tested at room temperature and elevated temperature. Plates were joined together to make modular, heat exchanger stacks that were tested at a variety of temperatures and flow rates. Although gas flow rates equivalent to those in microturbines could not be achieved in the laboratory environment, the results showed expected efficiencies, robust operation under significant temperature gradients at high temperature, and the ability to cycle the stacks. Details of the methods and results are presented in this final report.

  17. Overhaul of the heat exchanger in JRR-3

    International Nuclear Information System (INIS)

    Ouchi, Yasuhiro; Kawamata, Satoshi; Taguchi, Yuji; Kamiishi, Eigo; Koda, Nobuyuki

    2013-01-01

    In JRR-3, heat exchangers are installed in the cooling system equipment to remove the heat generated in the nuclear reactor, For the heat exchangers, overhaul inspection based on the JRR-3 reactor facility maintenance plan, as well as the inspection and maintenance based on reactor facility security provisions and JRR-3 operation guidelines are systematically conducted. Considering the results of overhaul inspection, the second overhaul inspection was applied to the primary coolant heat exchanger. The thinning of heat transfer tubes is within judgment standards with little effects of aging, which verified their soundness. From the fact that the effects of corrosion have been confirmed on the inside of the water chamber, repair work through overlay welding or the like is planned in the next overhaul. As for heavy water heat exchanger and the spent fuel pool water heat exchanger, it is planned to conduct the second overhaul inspection in FY2013 to confirm their soundness. (A.O.)

  18. Internal dust recirculation system for a fluidized bed heat exchanger

    Science.gov (United States)

    Gamble, Robert L.; Garcia-Mallol, Juan A.

    1981-01-01

    A fluidized bed heat exchanger in which air is passed through a bed of particulate material containing fuel disposed in a housing. A steam/water natural circulation system is provided in a heat exchange relation to the bed and includes a steam drum disposed adjacent the bed and a tube bank extending between the steam drum and a water drum. The tube bank is located in the path of the effluent gases exiting from the bed and a baffle system is provided to separate the solid particulate matter from the effluent gases. The particulate matter is collected and injected back into the fluidized bed.

  19. Experimental evaluation of sodium to air heat exchanger performance

    International Nuclear Information System (INIS)

    Vinod, V.; Pathak, S.P.; Paunikar, V.D.; Suresh Kumar, V.A.; Noushad, I.B.; Rajan, K.K.

    2013-01-01

    Highlights: ► Sodium to air heat exchangers are used to remove the decay heat produced in fast breeder reactor after shutdown. ► Finned tube sodium to air heat exchanger with sodium on tube side was tested for its heat transfer performance. ► A one dimensional computer code was validated by the experimental data obtained. ► Non uniform sodium and air flow distribution was present in the heat exchanger. - Abstract: Sodium to air heat exchangers (AHXs) is used in Prototype Fast Breeder Reactor (PFBR) circuits to reject the decay heat produced by the radioactive decay of the fission products after reactor shutdown, to the atmospheric air. The heat removal through sodium to air heat exchanger maintains the temperature of reactor components in the pool within safe limits in case of non availability of normal heat transport path. The performance of sodium to air heat exchanger is very critical to ensure high reliability of the decay heat removal systems in sodium cooled fast breeder reactors. Hence experimental evaluation of the adequacy of the heat transfer capability gives confidence to the designers. A finned tube cross flow sodium to air heat exchanger of 2 MW heat transfer capacity with sodium on tube side and air on shell side was tested in the Steam Generator Test Facility at Indira Gandhi Center for Atomic Research, India. Heat transfer experiments were carried out with forced circulation of sodium and air, which confirmed the adequacy of heat removal capacity of the heat exchanger. The testing showed that 2.34 MW of heat power is transferred from sodium to air at nominal flow and temperature conditions. A one dimensional computer code developed for design and analysis of the sodium to air heat exchanger was validated by the experimental data obtained. An equivalent Nusselt number, Nu eq is derived by approximating that the resistance of heat transfer from sodium to air is contributed only by the film resistance of air. The variation of Nu eq with respect

  20. Experimental process investigation of a latent heat energy storage system with a staggered heat exchanger with different phase change materials for solar thermal energy storage applications

    Directory of Open Access Journals (Sweden)

    Tsolakoglou Nikolas P.

    2017-01-01

    Full Text Available This work investigates melting and solidification processes of four different Phase Change Materials (PCM used as latent heat thermal storage system. The experimental rig was consisted of an insulated tank, filled with the under investigation PCM, a staggered heat exchanger to supply or extract heat from the PCM cavity and a water pump to circulate Heat Transfer Fluid (HTF. Both charging (melting and discharging (solidification processes were conducted for two different HTF flow rates. The main scope of this work was to develop a first approach and to investigate the behaviour of PCM under various load conditions (different HTF flow rates. Results show that different HTF flow rates affect melting and solidification time periods; in both processes time was reduced while HTF flow rate was increased but in differentways due to the transition from conduction to convection heat transfer mechanisms.

  1. Experimental process investigation of a latent heat energy storage system with a staggered heat exchanger with different phase change materials for solar thermal energy storage applications

    Science.gov (United States)

    Tsolakoglou, Nikolas P.; Koukou, Maria K.; Vrachopoulos, Michalis Gr.; Tachos, Nikolaos; Lymberis, Kostas; Stathopoulos, Vassilis

    2017-11-01

    This work investigates melting and solidification processes of four different Phase Change Materials (PCM) used as latent heat thermal storage system. The experimental rig was consisted of an insulated tank, filled with the under investigation PCM, a staggered heat exchanger to supply or extract heat from the PCM cavity and a water pump to circulate Heat Transfer Fluid (HTF). Both charging (melting) and discharging (solidification) processes were conducted for two different HTF flow rates. The main scope of this work was to develop a first approach and to investigate the behaviour of PCM under various load conditions (different HTF flow rates). Results show that different HTF flow rates affect melting and solidification time periods; in both processes time was reduced while HTF flow rate was increased but in differentways due to the transition from conduction to convection heat transfer mechanisms.

  2. A Modified Entropy Generation Number for Heat Exchangers

    Institute of Scientific and Technical Information of China (English)

    1996-01-01

    This paper demonstrates the difference between the entropy generation number method proposed by Bejian and the method of entropy generation per unit amount of heat transferred in analyzing the ther-modynamic performance of heat exchangers,points out the reason for leading to the above difference.A modified entropy generation number for evaluating the irreversibility of heat exchangers is proposed which is in consistent with the entropy generation per unit amount of heat transferred in entropy generation analysis.The entropy generated by friction is also investigated.Results show that when the entropy generated by friction in heat exchangers in taken into account,there is a minimum total entropy generation number while the NTU and the ratio of heat capacity rates vary.The existence of this minimum is the prerequisite of heat exchanger optimization.

  3. Physical explosion analysis in heat exchanger network design

    Science.gov (United States)

    Pasha, M.; Zaini, D.; Shariff, A. M.

    2016-06-01

    The failure of shell and tube heat exchangers is being extensively experienced by the chemical process industries. This failure can create a loss of production for long time duration. Moreover, loss of containment through heat exchanger could potentially lead to a credible event such as fire, explosion and toxic release. There is a need to analyse the possible worst case effect originated from the loss of containment of the heat exchanger at the early design stage. Physical explosion analysis during the heat exchanger network design is presented in this work. Baker and Prugh explosion models are deployed for assessing the explosion effect. Microsoft Excel integrated with process design simulator through object linking and embedded (OLE) automation for this analysis. Aspen HYSYS V (8.0) used as a simulation platform in this work. A typical heat exchanger network of steam reforming and shift conversion process was presented as a case study. It is investigated from this analysis that overpressure generated from the physical explosion of each heat exchanger can be estimated in a more precise manner by using Prugh model. The present work could potentially assist the design engineer to identify the critical heat exchanger in the network at the preliminary design stage.

  4. Modelling of Split Condenser Heat Pump with Limited Set of Plate Heat Exchanger Dimensions

    DEFF Research Database (Denmark)

    Christensen, Stefan Wuust; Elmegaard, Brian; Markussen, Wiebke Brix

    2017-01-01

    in parallel to different temperature levels, whereas only one stream is heated in a THP. The length/width ratio of the plate heat exchangers on the high pressure side of a SCHP was investigated to find the optimal plate dimensions with respect to minimum area of the heat exchangers. The total heat exchanger...... area was found to decrease with an increasing length/width ratio of the plates. The marginal change in heat exchanger area was shown to be less significant for heat exchangers with high length/width ratios. In practice only a limited number of plate dimensions are available and feasible...... in the production. This was investigated to find the practical potential of a SCHP compared to a THP. Using plates optimized for a SCHP in a THP, the total required heat exchanger area increased by approximately 100% for the conditions investigated in this study, indicating that available plate dimensions influence...

  5. Milk fouling in heat exchangers

    NARCIS (Netherlands)

    Jeurnink, T.J.M.

    1996-01-01


    The mechanisms of fouling of heat exchangers by milk were studied. Two major fouling mechanisms were indentified during the heat treatment of milk: (i) the formation and the subsequent deposition of activated serum protein molecules as a result of the heat denaturation; (ii) the

  6. Thermo-aerodynamic efficiency of non-circular ducts with vortex enhancement of heat exchange in different types of compact heat exchangers

    Science.gov (United States)

    Vasilev, V. Ya; Nikiforova, S. A.

    2018-03-01

    Experimental studies of thermo-aerodynamic characteristics of non-circular ducts with discrete turbulators on walls and interrupted channels have confirmed the rational enhancement of convective heat transfer, in which the growth of heat transfer outstrips or equals the growth of aerodynamic losses. Determining the regularities of rational (energy-saving) enhancement of heat transfer and the proposed method for comparing the characteristics of smooth-channel (without enhancement) heat exchangers with effective analogs provide new results, confirming the high efficiency of vortex enhancement of convective heat transfer in non-circular ducts of plate-finned heat exchange surfaces. This allows creating heat exchangers with much smaller mass and volume for operation in energy-saving modes.

  7. Micro-Scale Regenerative Heat Exchanger

    Science.gov (United States)

    Moran, Matthew E.; Stelter, Stephan; Stelter, Manfred

    2004-01-01

    A micro-scale regenerative heat exchanger has been designed, optimized and fabricated for use in a micro-Stirling device. Novel design and fabrication techniques enabled the minimization of axial heat conduction losses and pressure drop, while maximizing thermal regenerative performance. The fabricated prototype is comprised of ten separate assembled layers of alternating metal-dielectric composite. Each layer is offset to minimize conduction losses and maximize heat transfer by boundary layer disruption. A grating pattern of 100 micron square non-contiguous flow passages were formed with a nominal 20 micron wall thickness, and an overall assembled ten-layer thickness of 900 microns. Application of the micro heat exchanger is envisioned in the areas of micro-refrigerators/coolers, micropower devices, and micro-fluidic devices.

  8. Annual simulations of heat pump systems with vertical ground heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Bernier, M.A.; Randriamiarinjatovo, D. [Ecole Polytechnique, Montreal, PQ (Canada). Dept. de Genie Mecanique

    2001-06-01

    The recent increased popularity in ground-coupled heat pump (GCHP) systems is due to their energy saving potential. However, in order for a GCHP to operate efficiently, they must be sized correctly. This paper presents a method to perform annual simulations of GCHP systems to optimize the length of the ground heat exchanger and provide annual energy consumption data. A computer program has been developed to simulate the building load, heat pump and the ground heat exchanger, the three most distinct parts of the system. The coupled governing equations of these three models are solved simultaneously until a converged solution is obtained at each time step. The simulations are performed using the Engineering Equation Solver (EES). This program has proven to be useful in balancing ground heat exchanger length against heat pump energy consumption.15 refs., 9 figs.

  9. EVALUASI KINERJA HEAT EXCHANGER DENGAN METODE FOULING F

    Directory of Open Access Journals (Sweden)

    Bambang Setyoko

    2012-02-01

    Full Text Available The performance of heat exchangers usually deteriorates with time as a result of accumulation of depositson heat transfer surfaces. The layer of deposits represents additional resistance to heat transfer and causesthe rate of heat transfer in a heat exchanger to decrease. The net effect of these accumulations on heattransfer is represented by a fouling factor Rf , which is a measure of the thermal resistance introduced byfouling.In this case, the type of fouling is the precipitation of solid deposits in a fluid on the heat transfer surface.The mineral deposits forming on the inner and the outer surfaces of fine tubes in the heat exchanger. Thefouling factor is increases with time as the solid deposits build up on the heat exchanger surface. Foulingincreases with increasing temperature and decreasing velocity.In this research, we obtain the coefisien clean overal 5,93 BTU/h.ft2.oF, Dirt factor 0,004 BTU/h.ft2 0F,Pressure drope in tube 2,84 . 10-3 Psi and pressure drope in shell 4,93 . 10-4 Psi.This result are less thanthe standard of parameter. Its means this Heat exchanger still clean relativity and can operate continousslywithout cleaning.

  10. Assessment of ASME code examinations on regenerative, letdown and residual heat removal heat exchangers

    International Nuclear Information System (INIS)

    Gosselin, Stephen R.; Cumblidge, Stephen E.; Anderson, Michael T.; Simonen, Fredric A.; Tinsley, G A.; Lydell, B.; Doctor, Steven R.

    2005-01-01

    Inservice inspection requirements for pressure retaining welds in the regenerative, letdown, and residual heat removal heat exchangers are prescribed in Section XI Articles IWB and IWC of the ASME Boiler and Pressure Vessel Code. Accordingly, volumetric and/or surface examinations are performed on heat exchanger shell, head, nozzle-to-head, and nozzle-to-shell welds. Inspection difficulties associated with the implementation of these Code-required examinations have forced operating nuclear power plants to seek relief from the U.S. Nuclear Regulatory Commission. The nature of these relief requests are generally concerned with metallurgical, geometry, accessibility, and radiation burden. Over 60% of licensee requests to the NRC identify significant radiation exposure burden as the principle reason for relief from the ASME Code examinations on regenerative heat exchangers. For the residual heat removal heat exchangers, 90% of the relief requests are associated with geometry and accessibility concerns. Pacific Northwest National Laboratory was funded by the NRC Office of Nuclear Regulatory Research to review current practice with regard to volumetric and/or surface examinations of shell welds of letdown heat exchangers regenerative heat exchangers and residual (decay) heat removal heat exchangers Design, operating, common preventative maintenance practices, and potential degradation mechanisms are reviewed. A detailed survey of domestic and international PWR-specific operating experience was performed to identify pressure boundary failures (or lack of failures) in each heat exchanger type and NSSS design. The service data survey was based on the PIPExp- database and covers PWR plants worldwide for the period 1970-2004. Finally a risk assessment of the current ASME Code inspection requirements for residual heat removal, letdown, and regenerative heat exchangers is performed. The results are then reviewed to discuss the examinations relative to plant safety and

  11. Thermal and chemical stabilities of some synthesized inorganic ion exchange materials

    International Nuclear Information System (INIS)

    EI-Naggar, I.M.; Abou-Mesalam, M.M.; El-Shorbagy, M.M.; Shady, S.A.

    2006-01-01

    Chromium and cerium titanate as inorganic ion exchange materials were synthesized by the reaction of potassium chromate or ammonium eerie nitrate with titanium tetrachloride with molar ratio equal unity. The crystal system of both chromium and cerium titanates were determined and set to be monoclinic and orthorhombic system's, respectively. The chemical composition of both chromium and cerium titanates was determined by X-ray fluorescence technique and based on the data obtained with other different techniques. A molecular formula for chromium and cerium titanates as Cr 2 Ti 12 O 27 . 13H 2 O and Ce 2 Ti 3 O 10 . 7.46H 2 O, respectively, was proposed. Thermal stabilities of both ion exchangers were investigated at different heating temperatures. Also the stability of chromium and cerium titanates for chemical attack was studied in different media. The data obtained showed high thermal and chemical stabilities of chromium and cerium titanate ion exchangers compared with the same group of ion exchange materials. The ion exchange capacities of chromium and cerium titanates at different heating temperature were also investigated

  12. Thermal and chemical stabilities of some synthesized inorganic ion exchange materials

    International Nuclear Information System (INIS)

    El-Naggar, I.M.; Abou-Mesalam, M. M.; El-Shorbagy, M.M.; Shady, S.A.

    2005-01-01

    Chromium and cerium titanate as inorganic ion exchange materials were synthesized by the reaction of potassium chromate or ammonium ceric nitrate with titanium tetrachloride with molar ratio equal unity. The crystal system of both chromium and cerium titanates were determined and set to be monoclinic and orthorhombic systems, respectively. The chemical composition of both chromium and cerium titanates were determined by X-ray fluorescence technique and based on the data obtained with other different techniques. We can proposed molecular formula for chromium and cerium titanates as Cr 2 Ti 1 2O27. 13H 2 O and Ce 2 ThO10. 7.46 H 2 O, respectively. Thermal stability of both ion exchangers was investigated at different heating temperatures. Also the stability of chromium and cerium titanates for chemical attack was studied in different media. The data obtained showed high thermal and chemical stabilities of chromium and cerium titanate ion exchangers compared to the same group of ion exchange materials. The ion exchange capacities of chromium and cerium titanates at different heating temperature were investigated

  13. Entropy resistance analyses of a two-stream parallel flow heat exchanger with viscous heating

    International Nuclear Information System (INIS)

    Cheng Xue-Tao; Liang Xin-Gang

    2013-01-01

    Heat exchangers are widely used in industry, and analyses and optimizations of the performance of heat exchangers are important topics. In this paper, we define the concept of entropy resistance based on the entropy generation analyses of a one-dimensional heat transfer process. With this concept, a two-stream parallel flow heat exchanger with viscous heating is analyzed and discussed. It is found that the minimization of entropy resistance always leads to the maximum heat transfer rate for the discussed two-stream parallel flow heat exchanger, while the minimizations of entropy generation rate, entropy generation numbers, and revised entropy generation number do not always. (general)

  14. Experimental investigation of a manifold heat-pipe heat exchanger

    International Nuclear Information System (INIS)

    Konev, S.V.; Wang Tszin' Lyan'; D'yakov, I.I.

    1995-01-01

    Results of experimental investigations of a heat exchanger on a manifold water heat pipe are given. An analysis is made of the temperature distribution along the heat-transfer agent path as a function of the transferred heat power. The influence of the degree of filling with the heat transfer agent on the operating characteristics of the construction is considered

  15. Safety technology for air-cooled heat exchangers

    International Nuclear Information System (INIS)

    Kawai, Masafumi; Miyamoto, Hitoshi

    2011-01-01

    The air-cooled heat exchanger is a device that enables a large amount of heat exchange (cooling) by utilizing the atmosphere as a stable and infinite heat sink. It is widely used in general industrial plants, and nowadays it is also utilized in nuclear facilities. This type of exchanger is advantageous in that it can be constructed in any location without having to be near the sea or rivers. It can be operated safely if a natural disaster, such as a tsunami or flood, occurs, thus contributing to the safety of the mother facility. IHI's air-cooled heat exchangers are designed to ensure safe operation and withstand a large earthquake or severe atmospheric conditions. This report describes the technologies used to establish these safety features and their performance. (author)

  16. Parametric investigation of a non-constant cross sectional area air to air heat exchanger

    International Nuclear Information System (INIS)

    Cárdenas, Bruno; Garvey, Seamus; Kantharaj, Bharath; Simpson, Michael

    2017-01-01

    Highlights: • Evaluation of complex geometry aimed at minimizing volume per unit of exergy transfer. • The use of a non-constant cross-section for the heat exchanger is proposed. • The performance gains attainable via modern manufacturing techniques are discussed. • The trade-off between overall exergy efficiency and cost is thoroughly analysed. • A quadratic proportion between volume and characteristic dimension has been found. - Abstract: The present article addresses the design, mathematical modelling and analysis of a novel highly exergy-efficient air to air heat exchanger. An intricate design based on an hexagonal mesh is proposed for the cross-sectional area of the heat exchanger with aims to explore the performance gains that can be obtained by exploiting the capabilities and benefits offered by modern fabrication techniques such as additive manufacturing. Special attention is paid to understanding the relationship or trade-off that exists between the overall exergy efficiency of the heat exchanger and its cost. The iterative algorithm used to find the geometrical parameters that yield the best performance in terms of volume of material required per unit of exergy transfer at a certain level of efficiency, as well as the assumptions and simplifications made, are comprehensively explained. It has been found through the analyses carried out performed, which are thoroughly discussed throughout the paper, that if the characteristic dimension of the heat exchanger is scaled up by a factor of n, the volume of material per kW of exergy transfer at certain exergy efficiency will increase by a factor of n squared. This is a very important observation, possibly applicable to other types of heat exchangers, that indicates that performance improves dramatically at smaller scales. The overall performance of the case study presented is satisfactory, a volume of material as low as 84.8 cm"3 for one kW of exergy transfer can be achieved with a 99% exergy

  17. Tube-in-shell heat exchangers

    International Nuclear Information System (INIS)

    Richardson, J.

    1976-01-01

    Tube-in-shell heat exchangers normally comprise a bundle of parallel tubes within a shell container, with a fluid arranged to flow through the tubes in heat exchange with a second fluid flowing through the shell. The tubes are usually end supported by the tube plates that separate the two fluids, and in use the tube attachments to the tube plates and the tube plates can be subject to severe stress by thermal shock and frequent inspection and servicing are required. Where the heat exchangers are immersed in a coolant such as liquid Na such inspection is difficult. In the arrangement described a longitudinally extending central tube is provided incorporating axially spaced cylindrical tube plates to which the opposite ends of the tubes are attached. Within this tube there is a tubular baffle that slidably seals against the wall of the tube between the cylindrical tube plates to define two co-axial flow ducts. These ducts are interconnected at the closed end of the tube by the heat exchange tubes and the baffle comprises inner and outer spaced walls with the interspace containing Ar. The baffle is easily removable and can be withdrawn to enable insertion of equipment for inspecting the wall of the tube and tube attachments and to facilitate plugging of defective tubes. Cylindrical tube plates are believed to be superior for carrying pressure loads and resisting the effects of thermal shock. Some protection against thermal shock can be effected by arranging that the secondary heat exchange fluid is on the tube side, and by providing a thermal baffle to prevent direct impingement of hot primary fluid on to the cylindrical tube plates. The inner wall of the tubular baffle may have flexible expansible region. Some nuclear reactor constructions incorporating such an arrangement are described, including liquid metal reactors. (U.K.)

  18. Fluororesin heat exchangers meeting diversified needs. Needs no tayoka ni kotaeru fusso jushi netsu kokanki

    Energy Technology Data Exchange (ETDEWEB)

    Sato, T [Junkosha Co. Ltd., Tokyo (Japan)

    1992-06-01

    This paper introduces construction, performance, and application of fluororesin heat exchangers. A fluororesin heat exchanger has a large number of fluororesin PFA tubes bundled as heat transfer tubes, with both ends thermally welded in a honeycomb structure. Assembling a large number of thin tubes can assure a large heat transfer area in a limited space and makes the heat exchanger light in weight because of being made of resin. The tube material uses a PFA resin with superior mechanical strength, heat resistance, and stress crack resistance. Its advantages as a heat transfer tube include corrosion resistance, heat resistance, non-stickiness, non-stainability, and environmental stress resistance. The tubes have been used actually in heating, cooling, and coagulating strong acids and hydrofluoric acid in chemicals industry; heating, boiling, cooling, and coagulation of halogen-based organic solvents; and in printed circuit substrate and semiconductor manufacturing lines. 4 figs., 1 tab.

  19. Heat storage system utilizing phase change materials government rights

    Science.gov (United States)

    Salyer, Ival O.

    2000-09-12

    A thermal energy transport and storage system is provided which includes an evaporator containing a mixture of a first phase change material and a silica powder, and a condenser containing a second phase change material. The silica powder/PCM mixture absorbs heat energy from a source such as a solar collector such that the phase change material forms a vapor which is transported from the evaporator to the condenser, where the second phase change material melts and stores the heat energy, then releases the energy to an environmental space via a heat exchanger. The vapor is condensed to a liquid which is transported back to the evaporator. The system allows the repeated transfer of thermal energy using the heat of vaporization and condensation of the phase change material.

  20. Determination of Specific Heat Capacity on Composite Shape-Stabilized Phase Change Materials and Asphalt Mixtures by Heat Exchange System.

    Science.gov (United States)

    Ma, Biao; Zhou, Xue-Yan; Liu, Jiang; You, Zhanping; Wei, Kun; Huang, Xiao-Feng

    2016-05-19

    Previous research has shown that composite shape-stabilized phase change material (CPCM) has a remarkable capacity for thermal storage and stabilization, and it can be directly applied to highway construction without leakage. However, recent studies on temperature changing behaviors of CPCM and asphalt mixture cannot intuitively reflect the thermoregulation mechanism and efficiency of CPCM on asphalt mixture. The objective of this paper is to determine the specific heat capacity of CPCM and asphalt mixtures mixed with CPCM using the heat exchange system and the data acquisition system. Studies have shown that the temperature-rise curve of 5 °C CPCM has an obvious temperature plateau, while an asphalt mixture mixed with 5 °C CPCM does not; with increasing temperature, the specific heat capacities of both 5 °C CPCM and asphalt mixture first increase and then decrease, while the variation rate of 5 °C CPCM is larger than that of the asphalt mixture, and the maximum specific heat capacity of 5 °C CPCM appears around the initial phase change temperature. It is concluded that the temperature intervals of 5 °C CPCM are -18 °C-7 °C, 7 °C-25 °C and 25 °C-44 °C, respectively, and that of the asphalt mixture are -18 °C~10 °C, -10 °C~5 °C and 5 °C~28 °C. A low dosage of 5 °C CPCM has little influence on the specific heat capacity of asphalt mixture. Finally, the functions of specific heat capacities and temperature for CPCM and asphalt mixture mixed with CPCM were recommended by the sectional regression method.

  1. Heat exchanger support apparatus in a fluidized bed

    Science.gov (United States)

    Lawton, Carl W.

    1982-01-01

    A heat exchanger is mounted in the upper portion of a fluidized combusting bed for the control of the temperature of the bed. A support, made up of tubes, is extended from the perforated plate of the fluidized bed up to the heat exchanger. The tubular support framework for the heat exchanger has liquid circulated therethrough to prevent deterioration of the support.

  2. Heat transfer characteristics of a direct contact heat exchanger

    International Nuclear Information System (INIS)

    Kinoshita, I.; Nishi, Y.

    1993-01-01

    As a first step for development of a direct contact steam generator for FBRs, fundamental heat transfer characteristics of a liquid-liquid contact heat exchanger were evaluated by heat transfer experiment with low melting point alloy and water. Distinctive characteristics of direct contact heat transfer with liquid metal and water was obtained. (author)

  3. Entropy resistance minimization: An alternative method for heat exchanger analyses

    International Nuclear Information System (INIS)

    Cheng, XueTao

    2013-01-01

    In this paper, the concept of entropy resistance is proposed based on the entropy generation analyses of heat transfer processes. It is shown that smaller entropy resistance leads to larger heat transfer rate with fixed thermodynamic force difference and smaller thermodynamic force difference with fixed heat transfer rate, respectively. For the discussed two-stream heat exchangers in which the heat transfer rates are not given and the three-stream heat exchanger with prescribed heat capacity flow rates and inlet temperatures of the streams, smaller entropy resistance leads to larger heat transfer rate. For the two-stream heat exchangers with fixed heat transfer rate, smaller entropy resistance leads to larger effectiveness. Furthermore, it is shown that smaller values of the concepts of entropy generation numbers and modified entropy generation number do not always correspond to better performance of the discussed heat exchangers. - Highlights: • The concept of entropy resistance is defined for heat exchangers. • The concepts based on entropy generation are used to analyze heat exchangers. • Smaller entropy resistance leads to better performance of heat exchangers. • The applicability of entropy generation minimization is conditional

  4. Numerical study on boiling heat transfer enhancement in a microchannel heat exchanger

    International Nuclear Information System (INIS)

    Jeon, Jin Ho; Suh, Young Ho; Son, Gi Hun

    2008-01-01

    Flow boiling in a microchannel heat exchanger has received attention as an effective heat removal mechanism for high power-density microelectronics. Despite extensive experimental studied, the bubble dynamics coupled with boiling heat transfer in a microchannel heat exchanger is still not well understood due to the technological difficulties in obtaining detailed measurements of microscale two-phase flows. In this study, complete numerical simulations are performed to further clarify the dynamics of flow boiling in a microchannel heat exchanger. The level set method for tracking the liquid-vapor interface is modified to include the effects of phase change and contact angle and to treat an immersed solid surface. Based on the numerical results, the effects of modified channel shape on the bubble growth and heat transfer are quantified

  5. Numerical Modeling of Fin and Tube Heat Exchanger for Waste Heat Recovery

    DEFF Research Database (Denmark)

    Singh, Shobhana; Sørensen, Kim; Condra, Thomas Joseph

    In the present work, multiphysics numerical modeling is carried out to predict the performance of a liquid-gas fin and tube heat exchanger design. Three-dimensional (3D) steady-state numerical model using commercial software COMSOL based on finite element method (FEM) is developed. The study...... associates conjugate heat transfer phenomenon with the turbulent flow to describe the variable temperature and velocity profile. The performance of heat exchanger design is investigated in terms of overall heat transfer coefficient, Nusselt number, Colburn j-factor, flow resistance factor, and efficiency...... between fin and tube. The present numerical model predicts the performance of the heat exchanger design, therefore, can be applied to existing waste heat recovery systems to improve the overall performance with optimized design and process-dependent parameters....

  6. Importance of crevices formed between tubes and tube plate for the operational behaviour of heat exchangers

    International Nuclear Information System (INIS)

    Achten, N.; Herbsleb, G.; Wieling, N.

    1986-01-01

    It must be guaranteed by construction and manufacture of heat exchangers that primary and secondary medium are completely separated from each other. When this requirement is fullfilled, the operational use of heat exchangers can be impaired by corrosion reactions within the crevice formed between tube and tube plate which may result in corrosion damage. The various techniques which are in use to connect tubes and tube plate and which are described in the present report, must be valued with respect to the tightness of the connection as well as to the formation of crevices between tubes and tube plate. Corrosion resistant copperbase alloys and stainless steels are the most important materials which are in use for the construction of heat exchangers. The mechanisms of crevice corrosion with unalloyed and low alloy carbon steels, stainless steels, and mixed connections between tube and tube plate with these materials are described in detail. Crevice corrosion may be caused also by the formation of galvanic cells between materials of differing electrochemical response. Furthermore, the concentration of aggressive media in crevices between tubes and tube plate can lead to corrosion damage of heat exchanger tubes. For the service operation of heat exchangers without any hazard of corrosion damage in crevices between tubes and tube plate, such crevices must be avoided by proper construction and manufacture. As a model for suitable measures to avoid crevices, the manufacture of steam generators for PWR's is described. (orig.) [de

  7. Heat exchangers

    International Nuclear Information System (INIS)

    1975-01-01

    The tubes of a heat exchanger tube bank have a portion thereof formed in the shape of a helix, of effective radius equal to the tube radius and the space between two adjacent tubes, to tangentially contact the straight sections of the tubes immediately adjacent thereto and thereby provide support, maintain the spacing and account for differential thermal expansion thereof

  8. Numerical simulation of fluid flow and heat transfer in a concentric tube heat exchanger

    International Nuclear Information System (INIS)

    Mokamati, S.V.; Prasad, R.C.

    2003-01-01

    In this paper, numerical simulation of a concentric tube heat exchanger is presented to determine the convective heat transfer coefficient and friction factor in a smooth tube. Increasing the convective heat transfer coefficient can increase heat transfer rate in a concentric tube heat exchanger from a given tubular surface area. This can be achieved by using heat transfer augmentation devices. This work constitutes the initial phase of the numerical simulation of heat transfer from tubes employing augmentation devices, such as twisted tapes, wire-coil inserts, for heat transfer enhancement. A computational fluid dynamics (CFD) simulation tool was developed with CFX software and the results obtained from the simulations are validated with the empirical correlations for a smooth tube heat exchanger. The difficulties associated with the simulation of a heat exchanger augmented with wire-coil inserts are discussed. (author)

  9. Heat exchanger for solar water heaters

    Science.gov (United States)

    Cash, M.; Krupnick, A. C.

    1977-01-01

    Proposed efficient double-walled heat exchanger prevents contamination of domestic water supply lines and indicates leakage automatically in solar as well as nonsolar heat sources using water as heat transfer medium.

  10. Study of heat transfer and pressure drop characteristics of air heat exchanger using PCM for free cooling applications

    Directory of Open Access Journals (Sweden)

    Kalaiselvam Sivakumar

    2016-01-01

    Full Text Available Free cooling is the process of storing the cool energy available in the night ambient air and using it during the day. The heat exchanger used in this work is a modular type which is similar to the shell and tube heat exchanger. The shell side is filled with Phase Change Materials (PCM and air flow is through the tubes in the module. The modules of the heat exchanger are arranged one over other with air spacers in between each module. The air space provided in between the module in-creases the retention time of the air for better heat transfer. Transient Computational Fluid Dynamics modeling is carried out for single air passage in a modular heat exchanger. It shows that the PCM phase transition time in the module in which different shape of fins is adopted. The module with rectangular fins has 17.2 % reduction in solidification compared with the plain module. Then steady state numerical analysis is accomplished to the whole module having the fin of high heat transfer, so that pressure drop, flow and thermal characteristics across the module and the air spacers are deter-mined for various air inlet velocities of 0.4 to 1.6 m/s. To validate the computational results, experiments are carried out and the agreement was found to be good.

  11. Simulation and experimental study on thermal optimization of the heat exchanger for automotive exhaust-based thermoelectric generators

    Directory of Open Access Journals (Sweden)

    C.Q. Su

    2014-11-01

    Full Text Available Thermoelectric technology has revealed the potential for automotive exhaust-based thermoelectric generator (TEG, which contributes to the improvement of the fuel economy of the engine-powered vehicle. As a major factor, thermal capacity and heat transfer of the heat exchanger affect the performance of TEG effectively. With the thermal energy of exhaust gas harvested by thermoelectric modules, a temperature gradient appears on the heat exchanger surface, so as the interior flow distribution of the heat exchanger. In order to achieve uniform temperature distribution and higher interface temperature, the thermal characteristics of heat exchangers with various heat transfer enhancement features are studied, such as internal structure, material and surface area. Combining the computational fluid dynamics simulations and infrared test on a high-performance engine with a dynamometer, the thermal performance of the heat exchanger is evaluated. Simulation and experiment results show that a plate-shaped heat exchanger made of brass with accordion-shaped internal structure achieves a relatively ideal performance, which can practically improve overall thermal performance of the TEG.

  12. Heat transfer performance test of PDHRS heat exchangers of PGSFR using STELLA-1 facility

    Energy Technology Data Exchange (ETDEWEB)

    Hong, Jonggan, E-mail: hong@kaeri.re.kr; Yeom, Sujin; Eoh, Jae-Hyuk; Lee, Tae-Ho; Jeong, Ji-Young

    2017-03-15

    Highlights: • Heat transfer performance test of heat exchangers of PGSFR PDHRS is conducted using STELLA-1 facility. • Steady-state test results of DHX and AHX show good agreement with theoretical results of design codes. • Design codes for DHX and AHX are validated by STELLA-1 experimental results. • Heat transport capability of DHX and AHX is turned out to be satisfactory for reliable plant operation. - Abstract: The STELLA-1 facility was designed and constructed to carry out separate effect tests of the decay heat exchanger (DHX) and natural draft sodium-to-air heat exchanger (AHX), which are key components of the safety-grade decay heat removal system in PGSFR. The DHX is a sodium-to-sodium heat exchanger with a straight tube arrangement, and the AHX is a sodium-to-air heat exchanger with a helically coiled tube arrangement. The model heat exchangers in STELLA-1 have been designed to meet their own similitude conditions from the prototype ones, of which scale ratios were set to be unity in height (or length) and 1/2.5 in heat transfer rate. Consequently, the overall heat transfer coefficients and log-mean temperature differences of the prototypes have been preserved as well. The steady-state test results for each model heat exchanger obtained from STELLA-1 showed good agreement with the theoretical results of the computer design codes for thermal-sizing and a performance analysis of the DHX and AHX. In the DHX result comparison, the discrepancies in the heat transfer rate ranged from −4.4% to 2.0%, and in the AHX result comparison, they ranged from −11.1% to 12.6%. Therefore, the first step in thermal design codes validation for sodium heat exchangers, e.g., DHX and AHX, has been successfully completed with the experimental database obtained from STELLA-1. In addition, the heat transfer performance of the DHX and AHX was found to be satisfactory enough to secure a reliable decay heat removal performance.

  13. Performance analyses of helical coil heat exchangers. The effect of external coil surface modification on heat exchanger effectiveness

    Science.gov (United States)

    Andrzejczyk, Rafał; Muszyński, Tomasz

    2016-12-01

    The shell and coil heat exchangers are commonly used in heating, ventilation, nuclear industry, process plant, heat recovery and air conditioning systems. This type of recuperators benefits from simple construction, the low value of pressure drops and high heat transfer. In helical coil, centrifugal force is acting on the moving fluid due to the curvature of the tube results in the development. It has been long recognized that the heat transfer in the helical tube is much better than in the straight ones because of the occurrence of secondary flow in planes normal to the main flow inside the helical structure. Helical tubes show good performance in heat transfer enhancement, while the uniform curvature of spiral structure is inconvenient in pipe installation in heat exchangers. Authors have presented their own construction of shell and tube heat exchanger with intensified heat transfer. The purpose of this article is to assess the influence of the surface modification over the performance coefficient and effectiveness. The experiments have been performed for the steady-state heat transfer. Experimental data points were gathered for both laminar and turbulent flow, both for co current- and countercurrent flow arrangement. To find optimal heat transfer intensification on the shell-side authors applied the number of transfer units analysis.

  14. Plate heat exchanger - inertia flywheel performance in loss of flow transient

    International Nuclear Information System (INIS)

    Abou-El-Maaty, Talal; Abd-El-Hady, Amr

    2009-01-01

    One of the most versatile types of heat exchangers used is the plate heat exchanger. It has principal advantages over other heat exchangers in that plates can be added and/or removed easily in order to change the area available for heat transfer and therefore its overall performance. The cooling systems of Egypt's second research reactor (ETRR 2) use this type of heat exchanger for cooling purposes in its primary core cooling and pool cooling systems. In addition to the change in the number of heat exchanger cooling channels, the effect of changing the amount of mass flow rate on the heat exchanger performance is an important issues in this study. The inertia flywheel mounted on the primary core cooling system pump with the plate heat exchanger plays an important role in the case of loss of flow transients. The PARET code is used to simulate the effect of loss of flow transients on the reactor core. Hence, the core outlet temperature with the pump-flywheel flow coast down is fed into the plate heat exchanger model developed to estimate the total energy transferred to the cooling tower, the primary side heat exchanger temperature variation, the transmitted heat exchanger power, and the heat exchanger effectiveness. In addition, the pressure drop in both, the primary side and secondary side of the plate heat exchanger is calculated in all simulated transients because their values have limits beyond which the heat exchanger is useless. (orig.)

  15. Sustainability assessment of heat exchanger units for spray dryers

    International Nuclear Information System (INIS)

    Caglayan, Hasan; Caliskan, Hakan

    2017-01-01

    In this study, the sustainability assessment is performed to the system known as heat exchanger unit with spray dryer. The five-different dead state temperatures (0-5-10-15-20 °C) are considered. It is found that the heat exchanger has the highest energy efficiency (63.32%), while the overall system has the lowest one (5.56%). So, the combination of the spray dryer with the heat exchanger is more effective. On the other hand, the overall exergy efficiency of the system is lower than the heat exchanger and spray dryer for all of the dead state (environmental) temperatures. The exergy efficiency of the heat exchanger is inversely proportional to the dead state temperature, and the maximum rate is found as 49.65% at 0 °C. Furthermore, the exergy efficiencies of the spray dryer and overall system are directly proportional to the dead state temperatures, and the corresponding maximum rates are found to be 26.41% and 24.32% at 20 °C, respectively. Also, the exergy destruction is directly proportional to the dead state temperatures. The minimum and maximum exergy destruction rates are found at the dead state temperatures of 0 °C and 20 °C, respectively. Furthermore, the most sustainable system is found as the heat exchanger unit. - Highlights: • Thermodynamic analyses of industrial heat exchangers and spray dryers. • Sustainability of heat exchangers for spray dryers. • Dead state temperature effects on exergy efficiencies of heat exchangers and spray dryers.

  16. Characterization of HEM silicon for solar cells. [Heat Exchanger Method

    Science.gov (United States)

    Dumas, K. A.; Khattak, C. P.; Schmid, F.

    1981-01-01

    The Heat Exchanger Method (HEM) is a promising low-cost ingot casting process for material used for solar cells. This is the only method that is capable of casting single crystal ingots with a square cross section using a directional solidification technique. This paper describes the chemical, mechanical and electrical properties of the HEM silicon material as a function of position within the ingot.

  17. Heat transfer analysis of underground U-type heat exchanger of ground source heat pump system.

    Science.gov (United States)

    Pei, Guihong; Zhang, Liyin

    2016-01-01

    Ground source heat pumps is a building energy conservation technique. The underground buried pipe heat exchanging system of a ground source heat pump (GSHP) is the basis for the normal operation of an entire heat pump system. Computational-fluid-dynamics (CFD) numerical simulation software, ANSYS-FLUENT17.0 have been performed the calculations under the working conditions of a continuous and intermittent operation over 7 days on a GSHP with a single-well, single-U and double-U heat exchanger and the impact of single-U and double-U buried heat pipes on the surrounding rock-soil temperature field and the impact of intermittent operation and continuous operation on the outlet water temperature. The influence on the rock-soil temperature is approximately 13 % higher for the double-U heat exchanger than that of the single-U heat exchanger. The extracted energy of the intermittent operation is 36.44 kw·h higher than that of the continuous mode, although the running time is lower than that of continuous mode, over the course of 7 days. The thermal interference loss and quantity of heat exchanged for unit well depths at steady-state condition of 2.5 De, 3 De, 4 De, 4.5 De, 5 De, 5.5 De and 6 De of sidetube spacing are detailed in this work. The simulation results of seven working conditions are compared. It is recommended that the side-tube spacing of double-U underground pipes shall be greater than or equal to five times of outer diameter (borehole diameter: 180 mm).

  18. A thermoelectric power generating heat exchanger: Part II – Numerical modeling and optimization

    International Nuclear Information System (INIS)

    Sarhadi, Ali; Bjørk, Rasmus; Lindeburg, Niels; Viereck, Peter; Pryds, Nini

    2016-01-01

    Highlights: • A comprehensive model was developed to optimize the integrated TEG-heat exchanger. • The developed model was validated with the experimental data. • The effect of using different interface materials on the output power was assessed. • The influence of TEG arrangement on the power production was investigated. • Optimized geometrical parameters and proper interface materials were suggested. - Abstract: In Part I of this study, the performance of an experimental integrated thermoelectric generator (TEG)-heat exchanger was presented. In the current study, Part II, the obtained experimental results are compared with those predicted by a finite element (FE) model. In the simulation of the integrated TEG-heat exchanger, the thermal contact resistance between the TEG and the heat exchanger is modeled assuming either an ideal thermal contact or using a combined Cooper–Mikic–Yovanovich (CMY) and parallel plate gap formulation, which takes into account the contact pressure, roughness and hardness of the interface surfaces as well as the air gap thermal resistance at the interface. The combined CMY and parallel plate gap model is then further developed to simulate the thermal contact resistance for the case of an interface material. The numerical results show good agreement with the experimental data with an average deviation of 17% for the case without interface material and 12% in the case of including additional material at the interfaces. The model is then employed to evaluate the power production of the integrated system using different interface materials, including graphite, aluminum (Al), tin (Sn) and lead (Pb) in a form of thin foils. The numerical results show that lead foil at the interface has the best performance, with an improvement in power production of 34% compared to graphite foil. Finally, the model predicts that for a certain flow rate, increasing the parallel TEG channels for the integrated systems with 4, 8, and 12 TEGs

  19. Numerical and experimental analysis for exhaust heat exchangers in automobile thermoelectric generators

    Directory of Open Access Journals (Sweden)

    Shengqiang Bai

    2014-11-01

    Full Text Available Ideal heat exchangers recover as much heat as possible from an engine exhaust at the cost of an acceptable pressure drop. They provide primary heat for a thermoelectric generator (TEG, and their capacity and efficiency is dependent on the material, shape, and type of the heat exchanger. Six different exhaust heat exchangers were designed within the same shell, and their computational fluid dynamics (CFD models were developed to compare heat transfer and pressure drop in typical driving cycles for a vehicle with a 1.2 L gasoline engine. The result showed that the serial plate structure enhanced heat transfer by 7 baffles and transferred the maximum heat of 1737 W. It also produced a maximum pressure drop of 9.7 kPa in a suburban driving cycle. The numerical results for the pipe structure and an empty cavity were verified by experiments. Under the maximum power output condition, only the inclined plate and empty cavity structure undergoes a pressure drop less than 80 kPa, and the largest pressure drop exceeds 190 kPa. In this case, a mechanism with a differential pressure switch is essential to bypass part of the exhaust.

  20. Optimization of porous microchannel heat exchanger

    Science.gov (United States)

    Kozhukhov, N. N.; Konovalov, D. A.

    2017-11-01

    The technical progress in information and communication sphere leads to a sharp increase in the use of radio electronic devices. Functioning of radio electronics is accompanied by release of thermal energy, which must be diverted from the heat-stressed element. Moreover, using of electronics at negative temperatures, on the contrary, requires supply of a certain amount of heat to start the system. There arises the task of creating a system that allows both to supply and to divert the necessary amount of thermal energy. The development of complex thermostabilization systems for radio electronic equipment is due to increasing the efficiency of each of its elements separately. For more efficient operation of a heat exchanger, which directly affects the temperature of the heat-stressed element, it is necessary to calculate the mode characteristics and to take into account the effect of its design parameters. The results of optimizing the microchannel heat exchanger are presented in the article. The target optimization functions are the mass, pressure drop and temperature. The parameters of optimization are the layout of porous fins, their geometric dimensions and coolant flow. For the given conditions, the optimum variant of porous microchannel heat exchanger is selected.

  1. Proceedings of the third international steam generator and heat exchanger conference

    International Nuclear Information System (INIS)

    1998-01-01

    The Third International Steam Generator and Heat Exchanger conference had the objective to present the state of knowledge of steam generator performance and life management, and also heat exchanger technology. As this conference followed on from the previous conferences held in Toronto in 1990 and 1994, the emphasis was on recent developments, particularly those of the last 4 years. The conference provided an opportunity to operators, designers and researchers in the field of steam generation associated with electricity generation by nuclear energy to present their findings and exchange ideas. The conference endeavoured to do this over the widest possible range of subject areas, including: general operating experience, life management and fitness for service strategies, maintenance and inspection, thermalhydraulics, vibration, fretting and fatigue, materials, chemistry and corrosion and the regulatory issues

  2. Proceedings of the third international steam generator and heat exchanger conference

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-07-01

    The Third International Steam Generator and Heat Exchanger conference had the objective to present the state of knowledge of steam generator performance and life management, and also heat exchanger technology. As this conference followed on from the previous conferences held in Toronto in 1990 and 1994, the emphasis was on recent developments, particularly those of the last 4 years. The conference provided an opportunity to operators, designers and researchers in the field of steam generation associated with electricity generation by nuclear energy to present their findings and exchange ideas. The conference endeavoured to do this over the widest possible range of subject areas,including: general operating experience, life management and fitness for service strategies, maintenance and inspection, thermalhydraulics, vibration, fretting and fatigue, materials, chemistry and corrosion and the regulatory issues.

  3. Thermo-hydraulic design of earth-air heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Paepe, M. de [Ghent University (Belgium). Department of Flow, Heat and Combustion Mechanics; Janssens, A. [Ghent University (Belgium). Department of Architecture and Urbanism

    2003-05-01

    Earth-air heat exchangers, also called ground tube heat exchangers, are an interesting technique to reduce energy consumption in a building. They can cool or heat the ventilation air, using cold or heat accumulated in the soil. Several papers have been published in which a design method is described. Most of them are based on a discretisation of the one-dimensional heat transfer problem in the tube. Three-dimensional complex models, solving conduction and moisture transport in the soil are also found. These methods are of high complexity and often not ready for use by designers. In this paper, a one-dimensional analytical method is used to analyse the influence of the design parameters of the heat exchanger on the thermo-hydraulic performance. A relation is derived for the specific pressure drop, linking thermal effectiveness with pressure drop of the air inside the tube. The relation is used to formulate a design method which can be used to determine the characteristic dimensions of the earth-air heat exchanger in such a way that optimal thermal effectiveness is reached with acceptable pressure loss. The choice of the characteristic dimensions, becomes thus independent of the soil and climatological conditions. This allows designers to choose the earth-air heat exchanger configuration with the best performance. (author)

  4. Thermo-hydraulic design of earth-air heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    De Paepe, M. [Department of Flow, Heat and Combustion Mechanics, Ghent University, Ghent (Belgium); Janssens, A. [Department of Architecture and Urbanism, Ghent University, Ghent (Belgium)

    2003-07-01

    Earth-air heat exchangers, also called ground tube heat exchangers, are an interesting technique to reduce energy consumption in a building. They can cool or heat the ventilation air, using cold or heat accumulated in the soil. Several papers have been published in which a design method is described. Most of them are based on a discretisation of the one-dimensional heat transfer problem in the tube. Three-dimensional complex models, solving conduction and moisture transport in the soil are also found. These methods are of high complexity and often not ready for use by designers. In this paper, a one-dimensional analytical method is used to analyse the influence of the design parameters of the heat exchanger on the thermo-hydraulic performance. A relation is derived for the specific pressure drop, linking thermal effectiveness with pressure drop of the air inside the tube. The relation is used to formulate a design method which can be used to determine the characteristic dimensions of the earth-air heat exchanger in such a way that optimal thermal effectiveness is reached with acceptable pressure loss. The choice of the characteristic dimensions, becomes thus independent of the soil and climatological conditions. This allows designers to choose the earth-air heat exchanger configuration with the best performance. (author)

  5. Heat exchanger tube tool

    International Nuclear Information System (INIS)

    Gugel, G.

    1976-01-01

    Certain types of heat-exchangers have tubes opening through a tube sheet to a manifold having an access opening offset from alignment with the tube ends. A tool for inserting a device, such as for inspection or repair, is provided for use in such instances. The tool is formed by a flexible guide tube insertable through the access opening and having an inner end provided with a connector for connection with the opening of the tube in which the device is to be inserted, and an outer end which remains outside of the chamber, the guide tube having adequate length for this arrangement. A flexible transport hose for internally transporting the device slides inside of the guide tube. This hose is long enough to slide through the guide tube, into the heat-exchanger tube, and through the latter to the extent required for the use of the device. The guide tube must be bent to reach the end of the heat-exchanger tube and the latter may be constructed with a bend, the hose carrying anit-friction elements at interspaced locations along its length to make it possible for the hose to negotiate such bends while sliding to the location where the use of the device is required

  6. Prediction of Heat Removal Capacity of Horizontal Condensation Heat Exchanger submerged in Pool

    Energy Technology Data Exchange (ETDEWEB)

    Jeon, Seong-Su; Hong, Soon-Joon [FNC Tech., Yongin (Korea, Republic of); Cho, Hyoung-Kyu [Seoul National University, Seoul (Korea, Republic of); Park, Goon-Cherl [KEPCO International Nuclear Graduate School, Ulsan (Korea, Republic of)

    2014-10-15

    As representative passive safety systems, there are the passive containment cooling system (PCCS) of ESBWR, the emergency condenser system (ECS) of the SWR-1000, the passive auxiliary feed-water system (PAFS) of the APR+ and etc. During the nuclear power plant accidents, these passive safety systems can cool the nuclear system effectively via the heat transfer through the steam condensation, and then mitigate the accidents. For the optimum design and the safety analysis of the passive safety system, it is essential to predict the heat removal capacity of the heat exchanger well. The heat removal capacity of the horizontal condensation heat exchanger submerged in a pool is determined by a combination of a horizontal in-tube condensation heat transfer and a boiling heat transfer on the horizontal tube. Since most correlations proposed in the previous nuclear engineering field were developed for the vertical tube, there is a certain limit to apply these correlations to the horizontal tube. Therefore, this study developed the heat transfer model for the horizontal Ushaped condensation heat exchanger submerged in a pool to predict well the horizontal in-tube condensation heat transfer, the boiling heat transfer on the horizontal tube and the overall heat removal capacity of the heat exchanger using the best-estimate system analysis code, MARS.

  7. Current status and development of heat exchangers for boiling water reactor nuclear power plant

    International Nuclear Information System (INIS)

    Uchiyama, Yoshio; Nishioka, Shuji; Ito, Shizuo

    1975-01-01

    More efficient and reliable operation is required for BWR heat exchangers because of nuclear plant safety and other reasons. Heat exchangers are classified into two categories of systems, the system for normal operation and the system for emergency operation. The present state and future improvement of heat exchangers are described in view of heat transfer performance, material selection, structural design, vibration, and so on. When noncondensing gas exists in vapour, heat transfer performance deteriorates, so that the heat transfer characteristics should be corrected by the adaption of venting the non condensing gas from the system. Heat transfer tubes should have high corrosion resistance to working fluid as well as high thermal conductivity, strength and economy. From that point of view, 30% cupro-nickel tubes will be replaced with 10% cupro-nickel tubes or titanium tubes though some technical development is necessary. These heat exchangers are now designed according to the MITI criteria for the technology concerning nuclear and thermal power generation, ASME Boiler and Pressure Vessel Code Sec. III and some other criteria. Most of heat transfer tube failures are caused from the tube vibration induced by working fluid flow, so that the vibration test and analysis were performed on U-tube elements. Some correction was obtained for design and fabrication techniques. (Iwase, T.)

  8. Heat exchanger versus regenerator: A fundamental comparison

    NARCIS (Netherlands)

    Will, M.E.; Waele, de A.T.A.M.

    2005-01-01

    Irreversible processes in regenerators and heat exchangers limit the performance of cryocoolers. In this paper we compare the performance of cryocoolers, operating with regenerators and heat exchangers from a fundamental point of view. The losses in the two systems are calculated from the entropy

  9. Axial flow heat exchanger devices and methods for heat transfer using axial flow devices

    Science.gov (United States)

    Koplow, Jeffrey P.

    2016-02-16

    Systems and methods described herein are directed to rotary heat exchangers configured to transfer heat to a heat transfer medium flowing in substantially axial direction within the heat exchangers. Exemplary heat exchangers include a heat conducting structure which is configured to be in thermal contact with a thermal load or a thermal sink, and a heat transfer structure rotatably coupled to the heat conducting structure to form a gap region between the heat conducting structure and the heat transfer structure, the heat transfer structure being configured to rotate during operation of the device. In example devices heat may be transferred across the gap region from a heated axial flow of the heat transfer medium to a cool stationary heat conducting structure, or from a heated stationary conducting structure to a cool axial flow of the heat transfer medium.

  10. Derivation of effectiveness-NTU method for heat exchangers with heat leak; TOPICAL

    International Nuclear Information System (INIS)

    William M. Soyars

    2001-01-01

    A powerful and useful method for heat exchanger analysis is the effectiveness-NTU method. The equations for this technique presented in textbooks, however, are limited to the case where all of the heat transfer occurs between the two fluid streams. In an application of interest to us, cryogenic heat exchangers, we wish to consider a heat leak term. Thus, we have derived equations for the(var e psilon)-NTU method with heat leak involved. The cases to be studied include evaporators, condensers, and counter-flow, with heat leak both in and out

  11. Investigation of Condensation Heat Transfer Correlation of Heat Exchanger Design in Secondary Passive Cooling System

    Energy Technology Data Exchange (ETDEWEB)

    Ju, Yun Jae; Lee, Hee Joon [Kookmin Univ., Seoul (Korea, Republic of); Kang, Hanok; Lee, Taeho; Park, Cheontae [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2013-12-15

    Recently, condensation heat exchangers have been studied for applications to the passive cooling systems of nuclear plants. To design vertical-type condensation heat exchangers in secondary passive cooling systems, TSCON (Thermal Sizing of CONdenser), a thermal sizing program for a condensation heat exchanger, was developed at KAERI (Korea Atomic Energy Research Institute). In this study, the existing condensation heat transfer correlation of TSCON was evaluated using 1,157 collected experimental data points from the heat exchanger of a secondary passive cooling system for the case of pure steam condensation. The investigation showed that the Shah correlation, published in 2009, provided the most satisfactory results for the heat transfer coefficient with a mean absolute error of 34.8%. It is suggested that the Shah correlation is appropriate for designing a condensation heat exchanger in TSCON.

  12. Heat exchanger design for desalination plants

    International Nuclear Information System (INIS)

    1979-03-01

    The Office of Saline Water (OSW) accomplished a very large amount of significant work related to the design and performance of large heat exchanger bundles and enhanced heat transfer surfaces. This work was undertaken to provide basic technical and economic data for the design of distillation plants for the desalination of seawater, and should be of value to other industrial applications as well. The OSW work covers almost every aspect of heat exchanger design, and ranges academic research to data gathering on commercial desalting plants. Exchanger design configurations include multistage flash plant condensers, vertical tube falling film and upflow evaporators, and horizontal tube spray film evaporators. Unfortunately, the data is scattered through a large number of reports of which many are concerned primarily with factors other than heat transfer, and the quality of reporting and the quality of the data are far from consistent. This report catalogues and organizes the heat exchanger data developed by the OSW. Some analysis as to the validity of the data is made and ranges of performance that can be expected are given. Emphasis is placed on the vertical tube, falling film evaporators. A thorough analysis of the large literature file that was surveyed was not possible. No analysis was made of the quality of original data, but apparent data discrepancies are pointed out where such discrepancies happen to be found

  13. Utilising heat from nuclear waste for space heating

    International Nuclear Information System (INIS)

    Deacon, D.

    1982-01-01

    A heating unit utilising the decay heat from irradiated material comprises a storage envelope for the material associated with a heat exchange system, means for producing a flow of air over the heat exchange system to extract heat from the material, an exhaust duct capable of discharging the heated air to the atmosphere, and means for selectively diverting at least some of the heated air to effect the required heating. With the flow of air over the heat exchange system taking place by a natural thermosyphon process the arrangement is self regulating and inherently reliable. (author)

  14. Application of a finite element method to leak before break (LBB) of a heat exchanger

    International Nuclear Information System (INIS)

    Lee, Choon-Yeol; Kwon, Jae-Do; Lee, Yong-Sun

    2003-01-01

    The leak before break (LBB) concept is difficult to apply to a structure with a thin tube that is immersed in a water environment. A heat exchanger in a nuclear power plant is such a structure. The present paper addresses an application of the LBB concept to a heat exchanger in a nuclear power plant. The minimum leaked coolant amount containing the radioactive material which can activate the radiation detector device installed near the heat exchanger is assumed. The postulated initial flaw size that cannot grow to the critical flaw size within the time period to activate the radiation detector is justified. In this case, the radiation detector can activate the warning signal caused by coolant leakage from initially postulated flaws of the heat exchanger. The nuclear plant can safely shutdown when this occurs. Since the postulated initial flaw size can not grow to the critical flaw size, the structural integrity of the heat exchanger is not impeded. Particularly the informational scenario presented in this paper discusses an actual nuclear plant. (author)

  15. Thermal hydraulic simulation of moderator heat exchanger

    International Nuclear Information System (INIS)

    Anil Lal, S.; Rajakumar, A.; Vaidyanathan, G.; Srinivasan, R.; Chetal, S.C.

    1993-01-01

    Pressurized heavy water reactors form the majority in the first stage of India's nuclear power programme. Heavy water is both moderator and primary coolant. The heat generated in the moderator due to neutron moderation and capture has to be removed in moderator heat exchangers. It has been desired to improve the performance characteristics of moderator heat exchangers, whereby moderator would enter the calandria vessel at a low temperature and would enable higher power of operation for the same limiting temperature of moderator in the calandria. Results of studies carried out using a three dimensional computer code for various operating options are given. Using these velocities the heat exchangers have been analysed for flow induced vibrations. 7 refs., 6 figs., 6 tabs

  16. An experimental and numerical study of a jetfire stop material and a new helical flow heat exchanger

    Energy Technology Data Exchange (ETDEWEB)

    Austegard, Anders

    1997-12-31

    This thesis consists of two parts. Part 1: Experimental and numerical study of jetfire stop, and Part 2: Experimental and numerical study of a new kind of shell and tube heat exchanger with helical flow on shell side. Part 1 describes the development of the model for simulation of the temperature development through Viking jetfirestop. A simulation program is developed that calculates the temperature development through Viking jetfire stop. In the development of the model, measurements of reaction energy, pyrolysis and heat conductivity at low temperatures are made. The conductivity at higher temperatures and when pyrolysis reactions are going on is estimated experimentally and by numerical calculations. Full-scale jet fire test and small-scale xenon lamp experiments are made to test the simulation model. Part 2 contains the development of a model that simulate the fluid flow and heat transfer in a helical flow shell and tube heat exchanger. It consists of the development of a porosity model and a model for pressure drop and heat transfer as well as experiments in non-standard tube layouts. Results from the simulation program are compared with experiments on a helical flow shell and tube heat exchanger. There is a separate appendix volume. 62 refs., 152 figs., 22 tabs.

  17. Integrated system of nuclear reactor and heat exchanger

    International Nuclear Information System (INIS)

    McDonald, B.N.; Schluderberg, D.C.

    1977-01-01

    The invention concerns PWRs in which the heat exchanger is associated with a pressure vessel containing the core and from which it can be selectively detached. This structural configuration applies to electric power generating uses based on land or on board ships. An existing reactor of this kind is fitted with a heat exchanger in which the tubes are 'U' shaped. This particular design of heat exchangers requires that the ends of the curved tubes be solidly maintained in a tube plate of great thickness, hence difficult to handle and to fabricate and requiring unconventional fine control systems for the control rods and awkward coolant pump arrangements. These complications limit the thermal power of the system to level below 100 megawatts. On the contrary, the object of this invention is to provide a one-piece PWR reactor capable of reaching power levels of 1500 thermal megawatts at least. For this, a pressure vessel is provided in the cylindrical assembly with not only a transversal separation on a plane located between the reactor and the heat exchanger but also a cover selectively detachable which supports the fine control gear of the control rods. Removing the cover exposes a part of the heat exchanger for easy inspection and maintenance. Further, the heat exchanger can be removed totally from the pressure vessel containing the core by detaching the cylindrical part, which composes the heat exchanger section, from the part that holds the reactor core on a level with the transversal separation [fr

  18. Numerical simulation of shell-side heat transfer and flow of natural circulation heat exchanger

    International Nuclear Information System (INIS)

    Xue Ruojun; Deng Chengcheng; Li Chaojun; Wang Mingyuan

    2012-01-01

    In order to analyze the influence on the heat transfer and flow characteristics of the heat exchanger model of different solving models and structures, a variety of transformation to the model equivalent for the heat exchanger was studied. In this paper, Fluent software was used to simulate the temperature-field and flow-field of the equivalent model, and investigate its heat-transferring and flow characteristics. Through comparative analysis of the distribution of temperature-field and flow-field for different models, the heat-transferring process and natural convection situation of heat exchanger were deeply understood. The results show that the temperature difference between the inside and outside of the natural circulation heat exchanger tubes is larger and the flow is more complex, so the turbulence model is the more reasonable choice. Asymmetry of tubes position makes the flow and heat transfer of the fluid on both sides to be dissymmetrical and makes the fluid interaction, and increases the role of natural convection. The complex structure of heat exchanger makes the flow and heat transfer of the fluid on both sides to be irregular to some extent when straight tubes into C-bent are transformed, and all these make the turbulence intensity increase and improve the effect of heat transfer. (authors)

  19. Development of heat resistant ion exchange resin. First Report

    International Nuclear Information System (INIS)

    Onozuka, Teruo; Shindo, Manabu

    1995-01-01

    In nuclear power stations, as a means of maintaining the soundness of nuclear reactors, the cleaning of reactor cooling water has been carried out. But as for the ion exchange resin which is used as the cleaning agent in the filtrating and desalting facility in reactor water cleaning system, since the heat resistance is low, high temperature reactor water is cooled once and cleaned, therefore large heat loss occurs. If the cleaning can be done at higher temperature, the reduction of heat loss and compact cleaning facilities become possible. In this study, a new ion exchange resin having superior heat resistance has been developed, and the results of the test of evaluating the performance of the developed ion exchange resin are reported. The heat loss in reactor water cleaning system, the heat deterioration of conventional ion exchange resin, and the development of the anion exchange resin of alkyl spacer type are described. The outline of the performance evaluation test, the experimental method, and the results of the heat resistance, ion exchange characteristics and so on of C4 resin are reported. The with standable temperature of the developed anion exchange resin was estimated as 80 - 90degC. The ion exchange performance at 95degC of this resin did not change from that at low temperature in chloride ions and silica, and was equivalent to that of existing anion exchange resin. (K.I.)

  20. Development of heat resistant ion exchange resin. First Report

    Energy Technology Data Exchange (ETDEWEB)

    Onozuka, Teruo; Shindo, Manabu [Tohoku Electric Power Co., Inc., Sendai (Japan)

    1995-01-01

    In nuclear power stations, as a means of maintaining the soundness of nuclear reactors, the cleaning of reactor cooling water has been carried out. But as for the ion exchange resin which is used as the cleaning agent in the filtrating and desalting facility in reactor water cleaning system, since the heat resistance is low, high temperature reactor water is cooled once and cleaned, therefore large heat loss occurs. If the cleaning can be done at higher temperature, the reduction of heat loss and compact cleaning facilities become possible. In this study, a new ion exchange resin having superior heat resistance has been developed, and the results of the test of evaluating the performance of the developed ion exchange resin are reported. The heat loss in reactor water cleaning system, the heat deterioration of conventional ion exchange resin, and the development of the anion exchange resin of alkyl spacer type are described. The outline of the performance evaluation test, the experimental method, and the results of the heat resistance, ion exchange characteristics and so on of C4 resin are reported. The with standable temperature of the developed anion exchange resin was estimated as 80 - 90degC. The ion exchange performance at 95degC of this resin did not change from that at low temperature in chloride ions and silica, and was equivalent to that of existing anion exchange resin. (K.I.).

  1. Experimental study on heat transfer performance of fin-tube exchanger and PSHE for waste heat recovery

    Science.gov (United States)

    Chen, Ting; Bae, Kyung Jin; Kwon, Oh Kyung

    2018-02-01

    In this paper, heat transfer characteristics of fin-tube heat exchanger and primary surface heat exchanger (PSHE) used in waste heat recovery were investigated experimentally. The flow in the fin-tube heat exchanger is cross flow and in PSHE counter flow. The variations of friction factor and Colburn j factor with air mass flow rate, and Nu number with Re number are presented. Various comparison methods are used to evaluate heat transfer performance, and the results show that the heat transfer rate of the PSHE is on average 17.3% larger than that of fin-tube heat exchanger when air mass flow rate is ranging from 1.24 to 3.45 kg/min. However, the PSHE causes higher pressure drop, and the fin-tube heat exchanger has a wider application range which leads to a 31.7% higher value of maximum heat transfer rate compared to that of the PSHE. Besides, under the same fan power per unit frontal surface, a higher heat transfer rate value is given in the fin-tube heat exchanger.

  2. Preliminary thermal sizing of intermediate heat exchanger for NHDD system

    International Nuclear Information System (INIS)

    Kim, Chan Soo; Hong, Sung Deok; Kim, Yong Wan; Chang, Jongh Wa

    2009-01-01

    Nuclear Hydrogen Development and Demonstration (NHDD) system is a Very High Temperature gascooled Reactor (VHTR) coupled with hydrogen production systems. Intermediate heat exchanger transfers heat from the nuclear reactor to the hydrogen production system. This study presented the sensitivity analysis on a preliminary thermal sizing of the intermediate heat exchanger. Printed Circuit Heat Exchanger (PCHE) was selected for the thermal sizing because the printed circuit heat exchanger has the largest compactness among the heat exchanger types. The analysis was performed to estimate the effect of key parameters including the operating condition of the intermediate system, the geometrical factors of the PCHE, and the working fluid of the intermediate system.

  3. A fundamentally new approach to air-cooled heat exchangers.

    Energy Technology Data Exchange (ETDEWEB)

    Koplow, Jeffrey P.

    2010-01-01

    We describe breakthrough results obtained in a feasibility study of a fundamentally new architecture for air-cooled heat exchangers. A longstanding but largely unrealized opportunity in energy efficiency concerns the performance of air-cooled heat exchangers used in air conditioners, heat pumps, and refrigeration equipment. In the case of residential air conditioners, for example, the typical performance of the air cooled heat exchangers used for condensers and evaporators is at best marginal from the standpoint the of achieving maximum the possible coefficient of performance (COP). If by some means it were possible to reduce the thermal resistance of these heat exchangers to a negligible level, a typical energy savings of order 30% could be immediately realized. It has long been known that a several-fold increase in heat exchanger size, in conjunction with the use of much higher volumetric flow rates, provides a straight-forward path to this goal but is not practical from the standpoint of real world applications. The tension in the market place between the need for energy efficiency and logistical considerations such as equipment size, cost and operating noise has resulted in a compromise that is far from ideal. This is the reason that a typical residential air conditioner exhibits significant sensitivity to reductions in fan speed and/or fouling of the heat exchanger surface. The prevailing wisdom is that little can be done to improve this situation; the 'fan-plus-finned-heat-sink' heat exchanger architecture used throughout the energy sector represents an extremely mature technology for which there is little opportunity for further optimization. But the fact remains that conventional fan-plus-finned-heat-sink technology simply doesn't work that well. Their primary physical limitation to performance (i.e. low thermal resistance) is the boundary layer of motionless air that adheres to and envelops all surfaces of the heat exchanger. Within this

  4. Performance Analysis of Slinky Horizontal Ground Heat Exchangers for a Ground Source Heat Pump System

    Directory of Open Access Journals (Sweden)

    Md. Hasan Ali

    2017-10-01

    Full Text Available This paper highlights the thermal performance of reclined (parallel to ground surface and standing (perpendicular to ground surface slinky horizontal ground heat exchangers (HGHEs with different water mass flow rates in the heating mode of continuous and intermittent operations. A copper tube with an outer surface protected with low-density polyethylene was selected as the tube material of the ground heat exchanger. Effects on ground temperature around the reclined slinky HGHE due to heat extraction and the effect of variation of ground temperatures on reclined HGHE performance are discussed. A higher heat exchange rate was experienced in standing HGHE than in reclined HGHE. The standing HGHE was affected by deeper ground temperature and also a greater amount of backfilled sand in standing HGHE (4.20 m3 than reclined HGHE (1.58 m3, which has higher thermal conductivity than site soil. For mass flow rate of 1 L/min with inlet water temperature 7 °C, the 4-day average heat extraction rates increased 45.3% and 127.3%, respectively, when the initial average ground temperatures at 1.5 m depth around reclined HGHE increased from 10.4 °C to 11.7 °C and 10.4 °C to 13.7 °C. In the case of intermittent operation, which boosted the thermal performance, a short time interval of intermittent operation is better than a long time interval of intermittent operation. Furthermore, from the viewpoint of power consumption by the circulating pump, the intermittent operation is more efficient than continuous operation.

  5. Intermediate heat exchanger for HTR process heat application

    International Nuclear Information System (INIS)

    Crambes, M.

    1980-01-01

    In the French study on the nuclear gasification of coal, the following options were recommended: Coal hydrogenation, the hydrogen being derived from CH 4 reforming under the effects of HTR heat; the use of an intermediate helium circuit between the nuclear plant and the reforming plant. The purpose of the present paper is to describe the heat exchanger designed to transfer heat from the primary to the intermediate circuit

  6. Integration of Heat Exchangers with Thermoelectric Modules

    DEFF Research Database (Denmark)

    Rezaniakolaei, Alireza

    2017-01-01

    processes wherein the critical system components such as the TEG module and the heat exchangers are thermally coupled. The optimization techniques of the TEG systems coupled with the heat transfer through the system using a maximum efficiency-power map for waste heat recovery applications offer maximum...... thermally interdependent in the system designs. This chapter studies the effect of the heat exchangers design on system performance, and discusses the challenges through accurate analyses techniques while introducing proper cooling technologies. Proper design of a TEG system involves design optimization...

  7. Complex Heat Exchangers for Improved Performance

    Science.gov (United States)

    Bran, Gabriela Alejandra

    After a detailed literature review, it was determined that there was a need for a more comprehensive study on the transient behavior of heat exchangers. Computational power was not readily available when most of the work on transient heat exchangers was done (1956 - 1986), so most of these solutions have restrictions, or very specific assumptions. More recently, authors have obtained numerical solutions for more general problems (2003 - 2013), but they have investigated very specific conditions, and cases. For a more complex heat exchanger (i.e. with heat generation), the transient solutions from literature are no longer valid. There was a need to develop a numerical model that relaxes the restrictions of current solutions to explore conditions that have not been explored. A one dimensional transient heat exchanger model was developed. There are no restrictions on the fluids and wall conditions. The model is able to obtain a numerical solution for a wide range of fluid properties and mass flow rates. Another innovative characteristic of the numerical model is that the boundary and initial conditions are not limited to constant values. The boundary conditions can be a function of time (i.e. sinusoidal signal), and the initial conditions can be a function of position. Four different cases were explored in this work. In the first case, the start-up of a system was investigated where the whole system is assumed to be at the same temperature. In the second case, the new steady state in case one gets disrupted by a smaller inlet temperature step change. In the third case, the new steady state in case one gets disrupted by a step change in one of the mass flow rates. The response of these three cases show that there are different transient behaviors, and they depend on the conditions imposed on the system. The fourth case is a system that has a sinusoidal time varying inlet temperature for one of the flows. The results show that the sinusoidal behavior at the inlet

  8. Damping in heat exchanger tube bundles. A review

    International Nuclear Information System (INIS)

    Iqbal, Qamar; Khushnood, Shahab; Ghalban, Ali Roheim El; Sheikh, Nadeem Ahmed; Malik, Muhammad Afzaal; Arastu, Asif

    2007-01-01

    Damping is a major concern in the design and operation of tube bundles with loosely supported tubes in baffles for process shell and tube heat exchangers and steam generators which are used in nuclear, process and power generation industries. System damping has a strong influence on the amplitude of vibration. Damping depends upon the mechanical properties of the tube material, geometry of intermediate supports and the physical properties of shell-side fluid. Type of tube motion, number of supports, tube frequency, vibration amplitude, tube mass or diameter, side loads, support thickness, higher modes, shell-side temperature etc., affect damping in tube bundles. The importance of damping is further highlighted due to current trend of larger exchangers with increased shell-side velocities in modern units. Various damping mechanisms have been identified (Friction damping, Viscous damping, Squeeze film damping, Support damping. Two-Phase damping, and very recent-Thermal damping), which affect the performance of process exchangers and steam generators with respect to flow induced vibration design, including standard design guidelines. Damping in two-phase flow is very complex and highly void fraction, and flow-regime dependent. The current paper focuses on the various known damping mechanisms subjected to both single and two-phase cross-flow in process heat exchangers and steam generators and formulates the design guidelines for safer design. (author)

  9. Feedwater heater performance evaluation using the heat exchanger workstation

    International Nuclear Information System (INIS)

    Ranganathan, K.M.; Singh, G.P.; Tsou, J.L.

    1995-01-01

    A Heat Exchanger Workstation (HEW) has been developed to monitor the condition of heat exchanging equipment power plants. HEW enables engineers to analyze thermal performance and failure events for power plant feedwater heaters. The software provides tools for heat balance calculation and performance analysis. It also contains an expert system that enables performance enhancement. The Operation and Maintenance (O ampersand M) reference module on CD-ROM for HEW will be available by the end of 1995. Future developments of HEW would result in Condenser Expert System (CONES) and Balance of Plant Expert System (BOPES). HEW consists of five tightly integrated applications: A Database system for heat exchanger data storage, a Diagrammer system for creating plant heat exchanger schematics and data display, a Performance Analyst system for analyzing and predicting heat exchanger performance, a Performance Advisor expert system for expertise on improving heat exchanger performance and a Water Calculator system for computing properties of steam and water. In this paper an analysis of a feedwater heater which has been off-line is used to demonstrate how HEW can analyze the performance of the feedwater heater train and provide an economic justification for either replacing or repairing the feedwater heater

  10. A simplified method of calculating heat flow through a two-phase heat exchanger

    Energy Technology Data Exchange (ETDEWEB)

    Yohanis, Y.G. [Thermal Systems Engineering Group, Faculty of Engineering, University of Ulster, Newtownabbey, Co Antrim, BT37 0QB Northern Ireland (United Kingdom)]. E-mail: yg.yohanis@ulster.ac.uk; Popel, O.S. [Non-traditional Renewable Energy Sources, Institute for High Temperatures, Russian Academy of Sciences, 13/19 Izhorskaya str., IVTAN, Moscow 125412 (Russian Federation); Frid, S.E. [Non-traditional Renewable Energy Sources, Institute for High Temperatures, Russian Academy of Sciences, 13/19 Izhorskaya str., IVTAN, Moscow 125412 (Russian Federation)

    2005-10-01

    A simplified method of calculating the heat flow through a heat exchanger in which one or both heat carrying media are undergoing a phase change is proposed. It is based on enthalpies of the heat carrying media rather than their temperatures. The method enables the determination of the maximum rate of heat flow provided the thermodynamic properties of both heat-carrying media are known. There will be no requirement to separately simulate each part of the system or introduce boundaries within the heat exchanger if one or both heat-carrying media undergo a phase change. The model can be used at the pre-design stage, when the parameters of the heat exchangers may not be known, i.e., to carry out an assessment of a complex energy scheme such as a steam power plant. One such application of this model is in thermal simulation exercises within the TRNSYS modeling environment.

  11. A simplified method of calculating heat flow through a two-phase heat exchanger

    International Nuclear Information System (INIS)

    Yohanis, Y.G.; Popel, O.S.; Frid, S.E.

    2005-01-01

    A simplified method of calculating the heat flow through a heat exchanger in which one or both heat carrying media are undergoing a phase change is proposed. It is based on enthalpies of the heat carrying media rather than their temperatures. The method enables the determination of the maximum rate of heat flow provided the thermodynamic properties of both heat-carrying media are known. There will be no requirement to separately simulate each part of the system or introduce boundaries within the heat exchanger if one or both heat-carrying media undergo a phase change. The model can be used at the pre-design stage, when the parameters of the heat exchangers may not be known, i.e., to carry out an assessment of a complex energy scheme such as a steam power plant. One such application of this model is in thermal simulation exercises within the TRNSYS modeling environment

  12. Liquid-metal-gas heat exchanger for HTGR type reactors

    International Nuclear Information System (INIS)

    Werth, G.

    1980-01-01

    The aim of this study is to investigate the heat transfer characteristics of a liquid metal heat exchanger (HE) for a helium-cooled high temperature reactor. A tube-type heat exchanger is considered as well as two direct exchangers: a bubble-type heat exchanger and a heat exchanger according to the spray principle. Experiments are made in order to determine the gas content of bubble-type heat exchangers, the dependence of the droplet diameter on the nozzle diameter, the falling speed of the droplets, the velocity of the liquid jet, and the temperature variation of liquid jets. The computer codes developed for HE calculation are structured so that they may be used for gas/liquid HE, too. Each type of HE that is dealt with is designed by accousting for a technical and an economic assessment. The liquid-lead jet spray is preferred to all other types because of its small space occupied and its simple design. It shall be used in near future in the HTR by the name of lead/helium HE. (GL) [de

  13. Heat exchanger device and method for heat removal or transfer

    Science.gov (United States)

    Koplow, Jeffrey P

    2013-12-10

    Systems and methods for a forced-convection heat exchanger are provided. In one embodiment, heat is transferred to or from a thermal load in thermal contact with a heat conducting structure, across a narrow air gap, to a rotating heat transfer structure immersed in a surrounding medium such as air.

  14. PCM-air heat exchangers for free-cooling applications in buildings: Experimental results of two real-scale prototypes

    International Nuclear Information System (INIS)

    Lazaro, Ana; Dolado, Pablo; Marin, Jose M.; Zalba, Belen

    2009-01-01

    Latent heat storage using phase change materials (PCM) can be used for free-cooling. In this application low air temperature is used to solidify the PCM during the night and then during the next day, the inside air of a building can be cooled down by exchanging heat with PCM. Short times for charging and discharging the PCM are required. PCM have in general low thermal conductivity, therefore the heat exchanger design is very important to fulfil free-cooling requirements. This paper presents an experimental setup for testing PCM-air real-scale heat exchangers and the results for two real-scale prototypes. Results show that a heat exchanger using a PCM with lower thermal conductivity and lower total stored energy, but adequately designed, has higher cooling power and can be applied for free-cooling

  15. POTENTIAL USE OF PHASE CHANGE MATERIALS IN GREENHOUSES HEATING: COMPARISON WITH A TRADITIONAL SYSTEM

    Directory of Open Access Journals (Sweden)

    Claudio Caprara

    2009-09-01

    Full Text Available In order to use solar radiation as thermal energy source, heat storage equipments result necessary in each application where continuous supply is required, because of the natural unsteady intensity of radiation during the day. Thermal solar collectors are especially suitable for low temperature applications, since their efficiency decreases when an high inlet temperature of fluid flowing through them is established. On the other hand, low temperatures and low temperature gaps, above all, make very difficult to use traditional sensible heat storing units (water tanks, because of the very large amounts of material required. In this work, a traditional sensible heat storage system is compared with a latent heat storing unit based on phase change materials (PCMs. As a case study, a 840 m3 greenhouse heating application was considered with an inside constant temperature of 18°C. It is thought to be heated by using single layer plate thermal solar collectors as energy source. Inlet temperature of the collectors fluid (HTF was fixed at 35°C (little higher than melting temperature of PCMs and a constant flux of 12 l/m2 hour was established as technical usual value. At these conditions, 215m2 solar panels exposed surface resulted necessary. The sensible heat storage system considered here is a traditional water tank storing unit equipped with two pipe coils, respectively for heat exchanges with HTF from collectors and water flux for greenhouse heating. Available DT for heat exchange is estimated as the difference of minimum HTF temperature (in outlet from the collectors and the required water temperature for greenhouse heating. The latent heat storing unit is instead a series of copper rectangular plate shells which a phase change material is filled in (Na2SO4⋅10H2O. Heat transfer fluids flow through thin channels between adjacent plates, so that a large heat exchange available surface is achieved. The developed computational model (Labview software

  16. Computer aided heat transfer analysis in a laboratory scaled heat exchanger unit

    International Nuclear Information System (INIS)

    Gunes, M.

    1998-01-01

    In this study. an explanation of a laboratory scaled heat exchanger unit and a software which is developed to analyze heat transfer. especially to use it in heat transfer courses, are represented. Analyses carried out in the software through sample values measured in the heat exchanger are: (l) Determination of heat transfer rate, logarithmic mean temperature difference and overall heat transfer coefficient; (2)Determination of convection heat transfer coefficient inside and outside the tube and the effect of fluid velocity on these; (3)Investigation of the relationship between Nusselt Number. Reynolds Number and Prandtl Number by using multiple non-linear regression analysis. Results are displayed on the screen graphically

  17. Optimal design of tests for heat exchanger fouling identification

    International Nuclear Information System (INIS)

    Palmer, Kyle A.; Hale, William T.; Such, Kyle D.; Shea, Brian R.; Bollas, George M.

    2016-01-01

    Highlights: • Built-in test design that optimizes the information extractable from the said test. • Method minimizes the covariance of a fault with system uncertainty. • Method applied for the identification and quantification of heat exchanger fouling. • Heat exchanger fouling is identifiable despite the uncertainty in inputs and states. - Graphical Abstract: - Abstract: Particulate fouling in plate fin heat exchangers of aircraft environmental control systems is a recurring issue in environments rich in foreign object debris. Heat exchanger fouling detection, in terms of quantification of its severity, is critical for aircraft maintenance scheduling and safe operation. In this work, we focus on methods for offline fouling detection during aircraft ground handling, where the allowable variability range of admissible inputs is wider. We explore methods of optimal experimental design to estimate heat exchanger inputs and input trajectories that maximize the identifiability of fouling. In particular, we present a methodology in which D-optimality is used as a criterion for statistically significant inference of heat exchanger fouling in uncertain environments. The optimal tests are designed on the basis of a heat exchanger model of the inherent mass, energy and momentum balances, validated against literature data. The model is then used to infer sensitivities of the heat exchanger outputs with respect to fouling metrics and maximize them by manipulating input trajectories; thus enhancing the accuracy in quantifying the fouling extent. The proposed methodology is evaluated with statistical indices of the confidence in estimating thermal fouling resistance at uncertain operating conditions, explored in a series of case studies.

  18. Geothermal heat exchanger with coaxial flow of fluids

    Directory of Open Access Journals (Sweden)

    Pejić Dragan M.

    2005-01-01

    Full Text Available The paper deals with a heat exchanger with coaxial flow. Two coaxial pipes of the secondary part were placed directly into a geothermal boring in such a way that geothermal water flows around the outer pipe. Starting from the energy balance of the exchanger formed in this way and the assumption of a study-state operating regime, a mathematical model was formulated. On the basis of the model, the secondary circle output temperature was determined as a function of the exchanger geometry, the coefficient of heat passing through the heat exchange areas, the average mass isobaric specific heats of fluid and mass flows. The input temperature of the exchanger secondary circle and the temperature of the geothermal water at the exit of the boring were taken as known values. Also, an analysis of changes in certain factors influencing the secondary water temperature was carried out. The parameters (flow temperature of the deep boring B-4 in Sijarinska Spa, Serbia were used. The theoretical results obtained indicate the great potential of this boring and the possible application of such an exchanger.

  19. Tube in shell heat exchangers

    International Nuclear Information System (INIS)

    Hayden, O.; Willby, C.R.; Sheward, G.E.; Ormrod, D.T.; Firth, G.F.

    1980-01-01

    An improved tube-in-shell heat exchanger to be used between liquid metal and water is described for use in the liquid metal coolant system of fast breeder reactors. It is stated that this design is less prone to failures which could result in sodium water reactions than previous exchangers. (UK)

  20. Horizontal Heat Exchanger Design and Analysis for Passive Heat Removal Systems

    Energy Technology Data Exchange (ETDEWEB)

    Vierow, Karen

    2005-08-29

    This report describes a three-year project to investigate the major factors of horizontal heat exchanger performance in passive containment heat removal from a light water reactor following a design basis accident LOCA (Loss of Coolant Accident). The heat exchanger studied in this work may be used in advanced and innovative reactors, in which passive heat removal systems are adopted to improve safety and reliability The application of horizontal tube-bundle condensers to passive containment heat removal is new. In order to show the feasibility of horizontal heat exchangers for passive containment cooling, the following aspects were investigated: 1. the condensation heat transfer characteristics when the incoming fluid contains noncondensable gases 2. the effectiveness of condensate draining in the horizontal orientation 3. the conditions that may lead to unstable condenser operation or highly degraded performance 4. multi-tube behavior with the associated secondary-side effects This project consisted of two experimental investigations and analytical model development for incorporation into industry safety codes such as TRAC and RELAP. A physical understanding of the flow and heat transfer phenomena was obtained and reflected in the analysis models. Two gradute students (one funded by the program) and seven undergraduate students obtained research experience as a part of this program.

  1. Heat Exchanger Lab for Chemical Engineering Undergraduates

    Science.gov (United States)

    Rajala, Jonathan W.; Evans, Edward A.; Chase, George G.

    2015-01-01

    Third year chemical engineering undergraduate students at The University of Akron designed and fabricated a heat exchanger for a stirred tank as part of a Chemical Engineering Laboratory course. The heat exchanger portion of this course was three weeks of the fifteen week long semester. Students applied concepts of scale-up and dimensional…

  2. Ground Source Heat Pump Sub-Slab Heat Exchange Loop Performance in a Cold Climate

    Energy Technology Data Exchange (ETDEWEB)

    Mittereder, N.; Poerschke, A.

    2013-11-01

    This report presents a cold-climate project that examines an alternative approach to ground source heat pump (GSHP) ground loop design. The innovative ground loop design is an attempt to reduce the installed cost of the ground loop heat exchange portion of the system by containing the entire ground loop within the excavated location beneath the basement slab. Prior to the installation and operation of the sub-slab heat exchanger, energy modeling using TRNSYS software and concurrent design efforts were performed to determine the size and orientation of the system. One key parameter in the design is the installation of the GSHP in a low-load home, which considerably reduces the needed capacity of the ground loop heat exchanger. This report analyzes data from two cooling seasons and one heating season. Upon completion of the monitoring phase, measurements revealed that the initial TRNSYS simulated horizontal sub-slab ground loop heat exchanger fluid temperatures and heat transfer rates differed from the measured values. To determine the cause of this discrepancy, an updated model was developed utilizing a new TRNSYS subroutine for simulating sub-slab heat exchangers. Measurements of fluid temperature, soil temperature, and heat transfer were used to validate the updated model.

  3. Investigation and optimization of the depth of flue gas heat recovery in surface heat exchangers

    Science.gov (United States)

    Bespalov, V. V.; Bespalov, V. I.; Melnikov, D. V.

    2017-09-01

    Economic issues associated with designing deep flue gas heat recovery units for natural gas-fired boilers are examined. The governing parameter affecting the performance and cost of surface-type condensing heat recovery heat exchangers is the heat transfer surface area. When firing natural gas, the heat recovery depth depends on the flue gas temperature at the condenser outlet and determines the amount of condensed water vapor. The effect of the outlet flue gas temperature in a heat recovery heat exchanger on the additionally recovered heat power is studied. A correlation has been derived enabling one to determine the best heat recovery depth (or the final cooling temperature) maximizing the anticipated reduced annual profit of a power enterprise from implementation of energy-saving measures. Results of optimization are presented for a surface-type condensing gas-air plate heat recovery heat exchanger for the climatic conditions and the economic situation in Tomsk. The predictions demonstrate that it is economically feasible to design similar heat recovery heat exchangers for a flue gas outlet temperature of 10°C. In this case, the payback period for the investment in the heat recovery heat exchanger will be 1.5 years. The effect of various factors on the optimal outlet flue gas temperature was analyzed. Most climatic, economical, or technological factors have a minor effect on the best outlet temperature, which remains between 5 and 20°C when varying the affecting factors. The derived correlation enables us to preliminary estimate the outlet (final) flue gas temperature that should be used in designing the heat transfer surface of a heat recovery heat exchanger for a gas-fired boiler as applied to the specific climatic conditions.

  4. Secondary heat exchanger design and comparison for advanced high temperature reactor

    International Nuclear Information System (INIS)

    Sabharwall, P.; Kim, E. S.; Siahpush, A.; McKellar, M.; Patterson, M.

    2012-01-01

    Next generation nuclear reactors such as the advanced high temperature reactor (AHTR) are designed to increase energy efficiency in the production of electricity and provide high temperature heat for industrial processes. The efficient transfer of energy for industrial applications depends on the ability to incorporate effective heat exchangers between the nuclear heat transport system and the industrial process heat transport system. This study considers two different types of heat exchangers - helical coiled heat exchanger and printed circuit heat exchanger - as possible options for the AHTR secondary heat exchangers with distributed load analysis and comparison. Comparison is provided for all different cases along with challenges and recommendations. (authors)

  5. Micro-structured heat exchanger for cryogenic mixed refrigerant cycles

    Science.gov (United States)

    Gomse, D.; Reiner, A.; Rabsch, G.; Gietzelt, T.; Brandner, J. J.; Grohmann, S.

    2017-12-01

    Mixed refrigerant cycles (MRCs) offer a cost- and energy-efficient cooling method for the temperature range between 80 and 200 K. The performance of MRCs is strongly influenced by entropy production in the main heat exchanger. High efficiencies thus require small temperature gradients among the fluid streams, as well as limited pressure drop and axial conduction. As temperature gradients scale with heat flux, large heat transfer areas are necessary. This is best achieved with micro-structured heat exchangers, where high volumetric heat transfer areas can be realized. The reliable design of MRC heat exchangers is challenging, since two-phase heat transfer and pressure drop in both fluid streams have to be considered simultaneously. Furthermore, only few data on the convective boiling and condensation kinetics of zeotropic mixtures is available in literature. This paper presents a micro-structured heat exchanger designed with a newly developed numerical model, followed by experimental results on the single-phase pressure drop and their implications on the hydraulic diameter.

  6. New waste heat district heating system with combined heat and power based on absorption heat exchange cycle in China

    International Nuclear Information System (INIS)

    Sun Fangtian; Fu Lin; Zhang Shigang; Sun Jian

    2012-01-01

    A new waste heat district heating system with combined heat and power based on absorption heat exchange cycle (DHAC) was developed to increase the heating capacity of combined heat and power (CHP) through waste heat recovery, and enhance heat transmission capacity of the existing primary side district heating network through decreasing return water temperature by new type absorption heat exchanger (AHE). The DHAC system and a conventional district heating system based on CHP (CDH) were analyzed in terms of both thermodynamics and economics. Compared to CDH, the DHAC increased heating capacity by 31% and increased heat transmission capacity of the existing primary side district heating network by 75%. The results showed that the exergetic efficiency of DHAC was 10.41% higher and the product exergy monetary cost was 36.6¥/GJ less than a CHD. DHAC is an effective way to increase thermal utilization factor of CHP, and to reduce district heating cost. - Highlights: ► Absorption heat pumps are used to recover waste heat in CHP. ► Absorption heat exchanger can reduce exergy loss in the heat transfer process. ► New waste heat heating system (DHAC) can increase heating capacity of CHP by 31%. ► DHAC can enhance heat transmission capacity of the primary pipe network by 75%. ► DHAC system has the higher exergetic efficiency and the better economic benefit.

  7. Heat transfer studies on spiral plate heat exchanger

    Directory of Open Access Journals (Sweden)

    Rajavel Rangasamy

    2008-01-01

    Full Text Available In this paper, the heat transfer coefficients in a spiral plate heat exchanger are investigated. The test section consists of a plate of width 0.3150 m, thickness 0.001 m and mean hydraulic diameter of 0.01 m. The mass flow rate of hot water (hot fluid is varying from 0.5 to 0.8 kg/s and the mass flow rate of cold water (cold fluid varies from 0.4 to 0.7 kg/s. Experiments have been conducted by varying the mass flow rate, temperature, and pressure of cold fluid, keeping the mass flow rate of hot fluid constant. The effects of relevant parameters on spiral plate heat exchanger are investigated. The data obtained from the experimental study are compared with the theoretical data. Besides, a new correlation for the Nusselt number which can be used for practical applications is proposed.

  8. Continued evaluation of compact heat exchangers for OTEC evaluation. Final report

    Energy Technology Data Exchange (ETDEWEB)

    McGowan, J.G.

    1979-10-01

    The objectives of this work investigating the applicability of compact plate heat type heat exchangers to OTEC power systems were: (1) an analytical and experimental evaluation of the performance characteristics of compact heat exchangers using ammonia as the working fluid operating under the entire range of OTEC system conditions; and (2) an evaluation of the applicable manufacturing processes, maintenance requirements, and arrangement concepts for large-scale compact OTEC heat exchangers with specific emphasis on total economics. The work was carried out to establish the applicability of compact plate type heat exchangers to OTEC power systems and to provide: (1) experimental verification of predicted performance (heat transfer and fluid flow) under OTEC operating conditions (using NH/sub 3/); (2) provide initial performance data for several desirable plate type OTEC heat exchanger panels; (3) provide test apparatus for continued experimental testing of OTEC compact heat exchanger panels; and (4) provide design information on applicable manufacturing processes maintenance requirements and arrangement concepts for plate type heat exchangers.

  9. An innovative plate heat exchanger of enhanced compactness

    International Nuclear Information System (INIS)

    Vitillo, Francesco; Cachon, Lionel; Reulet, Philippe; Laroche, Emmanuel; Millan, Pierre

    2015-01-01

    In the framework of CEA R&D program to develop the Advanced Sodium Technological Reactor for Industrial Demonstration (ASTRID), the present work aims to demonstrate the industrial interest of an innovative compact heat exchanger technology. In fact, one of the main innovations of the ASTRID reactor could be the use of a Brayton Gas-power conversion system, in order to avoid the energetic sodium–water interaction that might occur if a traditional Rankine cycle was used. The present work aims to study the thermal-hydraulic performance of the innovative compact heat exchanger concept. Hence, thanks to a trustful numerical model, friction factor and heat transfer correlations are obtained. Then, a global compactness comparison strategy is proposed, taking into account design constraints. Finally, it is demonstrated that the innovative heat exchanger concept is more compact then other already industrial technologies of interest, showing that is can be considered to warrant serious consideration for future ASTRID design as well as for any industrial application that needs very compact heat exchanger technologies. - Highlights: • We propose a new innovative compact heat exchanger technology. • We provide thermal-hydraulic correlations for designers. • We provide a comparison strategy with existing technologies. • We demonstrate the industrial interest of the innovative concept

  10. Heat exchanger operation in the externally heated air valve engine with separated settling chambers

    International Nuclear Information System (INIS)

    Kazimierski, Zbyszko; Wojewoda, Jerzy

    2014-01-01

    The crucial role in the externally heated air valve engine is played by its heat exchangers which work in a closed cycle. These are: a heater and a cooler and they are subject to a numerical analysis in the paper. Both of them are equipped with fixed volumes that are separate settling chambers causing that heat exchangers behave as almost stationary recuperators and analysis of the stationary behaviour is the main goal of the paper. Power and efficiency of the engine must be not lower than their averaged values for the same engine working in unsteady conditions. The results of calculations confirm such a statement. The pressure drop in the exchanger is another natural phenomenon presented. It has been overcome by use of additional blowers and the use of them is an additional focus of the presented analysis. A separation of settling chambers and additional blowers is a novelty in the paper. There is also a pre-heater applied in the engine which does not differ from well-known heat exchangers met in energy generation devices. The main objective of the paper is to find the behaviour of the engine model under stationary conditions of the heat exchangers and compare it with the non-stationary ones. - Highlights: • Externally heated air engine combined with forced working gas flow (supercharging). • Separate settling chambers allow for achieving stable and constant heat exchange parameters. • Pressure drop in heat exchangers overcome by additional blowers. • Reciprocating piston air engine, cam governing system, standard lubrication for externally heated engine. • Different fuels: oil, coal, gas, biomass also solar or nuclear energy

  11. Performance prediction of heat exchanger for waste heat recovery from humid flue gases

    International Nuclear Information System (INIS)

    Jeong, Dong Woon; Lee, Sang Yong; Lee, Han Ju

    2000-01-01

    A simulation program using the mass transfer correlation was constructed to analyze 1-D simplified condensing flow across the tube bank. Higher efficiency was anticipated by reducing the flue gas temperature down below the dew point where the water vapor in the flue gas is condensed at the surface of the heat exchanger; that is, the heat transfer by the latent heat is added to that by the sensible heat. Thus, there can be an optimum operating condition to maximize the heat recovery from the flue gas. The temperature rises of the flue gas and the cooling water between the inlet and the outlet of the tube bank were compared with the experimental data reported previously. The predicted results agree well with the experimental data. Using this simulation program, the parametric studies have been conducted for various operating conditions, such as the velocities and temperatures of the vapor/gas mixture and the cooling water, the number of the rows, and the conductivity of the wall material

  12. Heat transfer, condensation and fog formation in crossflow plastic heat exchangers

    NARCIS (Netherlands)

    Brouwers, H.J.H.

    1996-01-01

    In this paper heat transfer of air-water-vapour mixtures in plastic crossflow heat exchangers is studied theoretically and experimentally. First, a model for heat transfer without condensation is derived, resulting in a set of classical differential equations. Subsequently, heat transfer with wall

  13. The heat exchanger of small pellet boiler for phytomass

    Science.gov (United States)

    Mičieta, Jozef; Lenhard, Richard; Jandačka, Jozef

    2014-08-01

    Combustion of pellets from plant biomass (phytomass) causes various troubles. Main problem is slagging ash because of low melting temperature of ash from phytomass. This problem is possible to solve either improving energetic properties of phytomass by additives or modification of boiler construction. A small-scale boiler for phytomass is different in construction of heat exchanger and furnace mainly. We solve major problem - slagging ash, by decreasing combustion temperature via redesign of pellet burner and boiler body. Consequence of lower combustion temperature is also lower temperature gradient of combustion gas. It means that is necessary to design larger heat exchanging surface. We plane to use underfed burner, so we would utilize circle symmetry heat exchanger. Paper deals design of heat exchanger construction with help of CFD simulation. Our purpose is to keep uniform water flux and combustion gas flux in heat exchanger without zone of local overheating and excess cooling.

  14. Verification on reliability of heat exchanger for primary cooling system

    International Nuclear Information System (INIS)

    Koike, Sumio; Gorai, Shigeru; Onoue, Ryuji; Ohtsuka, Kaoru

    2010-07-01

    Prior to the JMTR refurbishment, verification on reliability of the heat exchangers for primary cooling system was carried out to investigate an integrity of continuously use component. From a result of the significant corrosion, decrease of tube thickness, crack were not observed on the heat exchangers, and integrity of heat exchangers were confirmed. In the long terms usage of the heat exchangers, the maintenance based on periodical inspection and a long-term maintenance plan is scheduled. (author)

  15. Analysis of the Technological Parameters of the Heat Exchanger in the Heating Pipe

    Directory of Open Access Journals (Sweden)

    Knyazev Vladimir

    2017-01-01

    Full Text Available The main purpose of this article is to analyze the selecting of technological parameters for the heat exchanger to improve the heat transfer and reduce the noise during operation in the heating pipe, which is used in the different systems of the planes and helicopters. In result of this study, the best technical parameters are found, considering different variations of deformation cutting heat exchanger pipes.

  16. Optimization of the Single Staggered Wire and Tube Heat Exchanger

    Directory of Open Access Journals (Sweden)

    Arsana I Made

    2016-01-01

    Full Text Available Wire and tube heat exchanger consists of a coiled tube, and wire is welded on the two sides of it in normal direction of the tube. Generally,wire and tube heat exchanger uses inline wire arrangement between the two sides, whereas in this study, it used staggered wire arrangement that reduces the restriction of convection heat transfer. This study performed the optimization of single staggered wire and tube heat exchanger to increase the capacity and reduce the mass of the heat exchanger. Optimization was conducted with the Hooke-Jeeves method, which aims to optimize the geometry of the heat exchanger, especially on the diameter (dw and the distance between wires (pw. The model developed to present heat transfer correlations on single staggered wire and tube heat exchanger was valid. The maximum optimization factor obtained when the diameter wire was 0.9 mm and the distance between wires (pw was 11 mm with the fref value = 1.5837. It means that the optimized design only using mass of 59,10 % and could transfer heat about 98,5 % from the basis design.

  17. Leak Detection in Heat Exchangers and Underground Pipelines Using Radiotracers. Material for Education and On-The-Job Training for Practitioners of Radiotracer Technology

    International Nuclear Information System (INIS)

    2009-01-01

    The International Atomic Energy Agency plays a major role in facilitating the transfer of radiotracer technology to developing Member States. The use of radiotracer techniques is well established in many Member States; some hundred radiotracer and end user specialists have been trained in radiotracer techniques and their applications; nearly 50 radiotracer laboratories have been working in this field. The training of radiotracer practitioners is vital for the provision of quality services to industry. Leak detection using radiotracer techniques is probably one of the most widespread applications of radiotracers in industrial troubleshooting. Radiotracer techniques are the most competitive for online leak inspection of heat exchangers and buried pipelines. Radiotracers help in early detection of leaks in heat exchangers and underground transporting pipelines, thus saving money, reducing shutdown time, ensuring safe operation and protecting the environment from pollution. The training course series on leak detection in heat exchangers and underground pipelines using radiotracers addresses the needs of the radiotracer groups and their end users. Besides training purposes, this material will assist radiotracer groups in establishing their quality control and accreditation systems. This training course material is based on lecture notes and practical work delivered by many experts in IAEA-supported activities. In particular, the Technical Cooperation Projects implemented under the Regional Cooperative Agreement (RCA) of the IAEA Member States in the Asia and the Pacific Region have been successful in transferring and implementing radiotracer techniques for leak detection to many end users from oil and gas production, oil refineries and the petrochemical industry. The experience obtained in the RCA Region is presented in the training material illustrated with many case studies carried out in several RCA Member States. Lectures and case studies were reviewed by a number

  18. Improvements in or relating to heat exchangers

    International Nuclear Information System (INIS)

    Taylor, P.A.

    1978-01-01

    According to the present invention there is provided a method of producing superheated steam by use of the heat in liquid sodium, in which liquid sodium is caused to flow through a space having boundaries of which no part is common with the boundaries of a space in which vapour is produced, a fluid that is inert to sodium is heated by heat exchange at the boundaries of the space through which the liquid sodium flows and serves as the heating medium for the production of vapour, and the vapour is subsequently heated to the final degree of superheat by heat exchange with liquid sodium in a space that has a common boundary with a space through which liquid sodium is passed. (U.K.)

  19. Membrane heat exchanger in HVAC energy recovery systems, systems energy analysis

    Energy Technology Data Exchange (ETDEWEB)

    Nasif, M. [School of Mechanical and Manufacturing Engineering, The University of New South Wales, Sydney, NSW 2052 (Australia); Opus International Consultants (New Zealand); AL-Waked, R. [Mechanical Engineering Department, Prince Mohammad Bin Fahd University (PMU), P.O. Box 1614, AlKhobar 31952 (Saudi Arabia); Morrison, G. [School of Mechanical and Manufacturing Engineering, The University of New South Wales, Sydney, NSW 2052 (Australia); Behnia, M. [School of Aerospace, Mechanical and Mechatronic Engineering, University of Sydney, NSW 2006 (Australia)

    2010-10-15

    The thermal performance of an enthalpy/membrane heat exchanger is experimentally investigated. The heat exchanger utilizes a 60gsm Kraft paper as the heat and moisture transfer surface for HVAC energy recovery. The heat exchanger sensible, latent and total effectiveness have been determined through temperature and moisture content measurements. The annual energy consumption of an air conditioner coupled with an enthalpy/membrane heat exchanger is also studied and compared with a conventional air conditioning cycle using in-house modified HPRate software. The heat exchanger effectiveness are used as thermal performance indicators and incorporated in the modified software. Energy analysis showed that an air conditioning system coupled with a membrane heat exchanger consumes less energy than a conventional air conditioning system in hot and humid climates where the latent load is high. It has been shown that in humid climate a saving of up to 8% in annual energy consumption can be achieved when membrane heat exchanger is used instead of a conventional HVAC system. (author)

  20. THEORETICAL AND EXPERIMENTAL ANALYSIS OF A CROSS-FLOW HEAT EXCHANGER

    Directory of Open Access Journals (Sweden)

    R. Tuğrul OĞULATA

    1996-03-01

    Full Text Available In this study, cross-flow plate type heat exchanger has been investigated because of its effective use in waste heat recovery systems. For this purpose, a heat regain system has been investigated and manufactured in laboratory conditions. Manufactured heat exchanger has been tested with an applicable experimental set up and temperatures, velocity of the air and the pressure losses occuring in the system have been measured and the efficiency of the system has been determined. The irreversibility of heat exchanger has been taken into consideration while the design of heat exchanger is being performed. So minimum entropy generation number has been analysied with respect to second law of thermodynamics in cross-flow heat exchanger. The minimum entropy generation number depends on parameters called optimum flow path length, dimensionless mass velocity and dimensionless heat transfer area. Variations of entropy generation number with these parameters have been analysied and introduced their graphics with their comments.

  1. Stokes flow heat transfer in an annular, rotating heat exchanger

    International Nuclear Information System (INIS)

    Saatdjian, E.; Rodrigo, A.J.S.; Mota, J.P.B.

    2011-01-01

    The heat transfer rate into highly viscous, low thermal-conductivity fluids can be enhanced significantly by chaotic advection in three-dimensional flows dominated by viscous forces. The physical effect of chaotic advection is to render the cross-sectional temperature field uniform, thus increasing both the wall temperature gradient and the heat flux into the fluid. A method of analysis for one such flow-the flow in the eccentric, annular, rotating heat exchanger-and a procedure to determine the best heat transfer conditions, namely the optimal values of the eccentricity ratio and time-periodic rotating protocol, are discussed. It is shown that in continuous flows, such as the one under consideration, there exists an optimum frequency of the rotation protocol for which the heat transfer rate is a maximum. - Highlights: → The eccentric, annular, rotating heat exchanger is studied for periodic Stokes flow. → Counter-rotating the inner tube with a periodic velocity enhances the heat transfer. → The heat-transfer enhancement under such conditions is due to chaotic advection. → For a given axial flow rate there is a frequency that maximizes the heat transfer. → There is also an optimum value of the eccentricity ratio.

  2. Thermal diffusivity measurement of erythritol and numerical analysis of heat storage performance on a fin-type heat exchanger

    International Nuclear Information System (INIS)

    Zamengo, Massimiliano; Funada, Tomohiro; Morikawa, Junko

    2017-01-01

    Highlights: • Thermal diffusivity of Erythritol was measured by temperature wave method. • Thermal diffusivity was measured in function of temperature and during phase change. • Database of temperature-dependent thermal properties is used for numerical analysis. • Heat transfer and heat storage were analyzed in a fin-type heat exchanger. • Use of temperature-dependent properties in calculations lead to longer melting time. - Abstract: Temperature dependency of thermal diffusivity of erythritol was measured by temperature wave analysis (TWA) method. This modulating technique allowed measuring thermal diffusivity continuously, even during the phase transition solid-liquid. Together with specific heat capacity and specific enthalpy measured by differential scanning calorimetry, the values of measured properties were utilized in a bi-dimensional numerical model for analysis of heat transfer and heat storage performance. The geometry of the model is representative of a cross section of a fin-type heat exchanger, in which erythritol is filling the interspaces between fins. Time-dependent temperature change and heat storage performance were analyzed by considering the variation of thermophysical properties as a function of temperature. The numerical method can be utilized for a fast parametric analysis of heat transfer and heat storage performance into heat storage systems of phase-change materials and composites.

  3. Catalytic heat exchangers - a long-term evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Silversand, Fredrik A. [CATATOR AB, Lund (Sweden)

    2003-10-01

    A long-term evaluation concerning catalytic heat exchangers (CHEs) has been performed. The idea concerning CHEs was originally described in a number of reports issued by Catator almost a decade ago. The general idea with CHEs is to combust a fuel with a catalyst inside a heat exchanger to enable an effective heat transfer. The first design approaches demonstrated the function and the possibilities with CHEs but were defective concerning the heat exchanger design. Consequently, a heat exchanger company (SWEP International AB), which was specialised on brazed plate-type heat exchangers, joined the continued development project. Indeed, the new design approach containing Catator's wire-mesh catalysts and SWEP's plate-type heat exchangers enabled us to improve the concept considerably. The new design complied with a number of relevant technical demands, e.g.: Simplicity; Compactness and integration (few parts); High thermal efficiency; Low pressure drop; Excellent emissions; High turn-down ratio; Reasonable production cost. Spurred by the technical progresses, the importance of a long-term test under realistic conditions was clear. A long-term evaluation was initialised at Sydkraft Gas premises in Aastorp. The CHE was installed on a specially designed rig to enable accelerated testing with respect to the number of transients. The rig was operated continuously for 5000 hours and emission mapping was carried out at certain time intervals. Following some problems during the initial phase of the long-term evaluation, which unfortunately also delayed the project, the results indicated very stable conditions of operation. The emissions have been rather constant during the course of the test and we cannot see any tendencies to decreased performances. Indeed, the test verifies the function, operability and reliability of the CHE-concept. Apart from domestic boilers we foresee a number of interesting and relevant applications in heating and process technology. Since

  4. Application of transient analysis methodology to heat exchanger performance monitoring

    International Nuclear Information System (INIS)

    Rampall, I.; Soler, A.I.; Singh, K.P.; Scott, B.H.

    1994-01-01

    A transient testing technique is developed to evaluate the thermal performance of industrial scale heat exchangers. A Galerkin-based numerical method with a choice of spectral basis elements to account for spatial temperature variations in heat exchangers is developed to solve the transient heat exchanger model equations. Testing a heat exchanger in the transient state may be the only viable alternative where conventional steady state testing procedures are impossible or infeasible. For example, this methodology is particularly suited to the determination of fouling levels in component cooling water system heat exchangers in nuclear power plants. The heat load on these so-called component coolers under steady state conditions is too small to permit meaningful testing. An adequate heat load develops immediately after a reactor shutdown when the exchanger inlet temperatures are highly time-dependent. The application of the analysis methodology is illustrated herein with reference to an in-situ transient testing carried out at a nuclear power plant. The method, however, is applicable to any transient testing application

  5. The Study on bonding test of Inconel 617 Heat Exchanger by Measuring Properties

    International Nuclear Information System (INIS)

    Cho, Il Hwan; Song, Chan Ho; Yoon, Seok Ho; Park, Sang Jin

    2014-01-01

    Basic materials are not melted and bonded through the diffusion of atoms. It is different from welding in a view point of not melting and additional bonding insertion materials are not used which is different from the method in brazing. This bonding method is favor for ultra high temperature and pressure condition, and the bonding part becomes almost same structure and property with high heat resistance and strength when it is compared with brazing method. But the process time is long and the cost is high. The quantitative analysis in bonding surface has not been suggested yet. In this paper, the bonding performance for diffusion bonded heat exchanger is examined and analyzed where its material is Inconel 617. thermal and mechanical properties such as thermal diffusivity and tensile strength are measured and compared for different bonding conditions. In this study, the bonding performance for heat exchanger using Inconel 617 is analyzed by measuring thermal and mechanical properties such as thermal diffusivity and tensile strength. The following results are obtained. From measuring thermal diffusivity, it is found that the difference between the diffusion bonded plates and bond failed plates is within 3%. The tensile strength in diffusion bonding is about 25% lower than that of original plate at 1150 .deg. C, but it is over 600 MPa. As bonding temperature increases, the size of grain boundary decreases From these results, the possibility for Inconel 617 heat exchanger under the high temperature and pressure through diffusion bonding process could be obtained and it is thought to be applied for many industrial equipment

  6. The Study on bonding test of Inconel 617 Heat Exchanger by Measuring Properties

    Energy Technology Data Exchange (ETDEWEB)

    Cho, Il Hwan; Song, Chan Ho; Yoon, Seok Ho; Park, Sang Jin [Korea Institute of Machinery and Materials, Daejeon (Korea, Republic of)

    2014-05-15

    Basic materials are not melted and bonded through the diffusion of atoms. It is different from welding in a view point of not melting and additional bonding insertion materials are not used which is different from the method in brazing. This bonding method is favor for ultra high temperature and pressure condition, and the bonding part becomes almost same structure and property with high heat resistance and strength when it is compared with brazing method. But the process time is long and the cost is high. The quantitative analysis in bonding surface has not been suggested yet. In this paper, the bonding performance for diffusion bonded heat exchanger is examined and analyzed where its material is Inconel 617. thermal and mechanical properties such as thermal diffusivity and tensile strength are measured and compared for different bonding conditions. In this study, the bonding performance for heat exchanger using Inconel 617 is analyzed by measuring thermal and mechanical properties such as thermal diffusivity and tensile strength. The following results are obtained. From measuring thermal diffusivity, it is found that the difference between the diffusion bonded plates and bond failed plates is within 3%. The tensile strength in diffusion bonding is about 25% lower than that of original plate at 1150 .deg. C, but it is over 600 MPa. As bonding temperature increases, the size of grain boundary decreases From these results, the possibility for Inconel 617 heat exchanger under the high temperature and pressure through diffusion bonding process could be obtained and it is thought to be applied for many industrial equipment.

  7. Experimental evaluation of vibrations in heat exchangers

    International Nuclear Information System (INIS)

    Martin Ghiselli, A.

    1997-01-01

    Flow induced vibrations may produce damage of heat exchangers, condensers and steam generators tubes. To evaluate this problem a set of tests were developed to know the real support state of the tubes, which have great influence on the vibration response. This paper include a description of the tests and the results obtained applying them on a heat exchanger equipment. (author) [es

  8. Evaluation of heat exchange performance for primary pressurized water cooler in HTTR

    International Nuclear Information System (INIS)

    Tochio, Daisuke; Nakagawa, Shigeaki

    2006-01-01

    In High Temperature Engineering Test Reactor (HTTR), the rated thermal power of 30 MW, the generated heat at reactor core is finally dissipated at the air-cooler by way of the heat exchangers of the primary cooling system, such as the primary pressurized water cooler (PPWC) and the intermediate heat exchanger (IHX). The heat exchangers in the primary cooling system are required the heat exchange performance to remove reactor generated heat 30 MW under the condition of reactor coolant outlet temperature 850degC/950degC. Therefore, the heat exchanges are required to satisfy the design criteria of heat exchange performance. In this report, heat exchange performance data of the rise-to-power-up test and the in-service operation for the PPWC in the main cooling system was evaluated. Moreover, the evaluated values were compared with the design values, and it is confirmed that PPWC has the required heat exchange performance in the design. (author)

  9. Evaluation of heat exchange performance for secondary pressurized water cooler in HTTR

    International Nuclear Information System (INIS)

    Tochio, Daisuke; Watanabe, Syuji; Saikusa, Akio; Oyama, Sunao; Nemoto, Takahiro; Hamamoto, Shinpei; Shinohara, Masanori; Isozaki, Minoru; Nakagawa, Shigeaki

    2006-02-01

    In High Temperature Engineering Test Reactor (HTTR), the rated thermal power of 30MW, the generated heat at reactor core is finally dissipated at the air-cooler by way of the heat exchangers of the primary cooling system, such as the intermediate heat exchanger (IHX) and the secondary pressurized water cooler (SPWC). The heat exchangers in the main cooling system are required the heat exchange performance to remove the reactor-generated-heat of 30MW under the condition of reactor coolant outlet temperature of 850degC/950degC. Therefore, the heat exchanges are required to satisfy the design criteria of heat exchange performance. In this report, heat exchange performance of the SPWC in the main cooling system was evaluated with the rise-to-power-up test and the in-service operation data. Moreover, evaluated value is compared with designed one, it is confirmed that the SPWC has required heat exchange performance. (author)

  10. Effect of radiant heat transfer on the performance of high temperature heat exchanger

    International Nuclear Information System (INIS)

    Mori, Yasuo; Hijikata, Kunio; Yamada, Yukio

    1975-01-01

    The development of high temperature gas-cooled reactors is motivated by the consideration of the application of nuclear heat for industrial uses or direct steelmaking and chemical processes. For these purposes, reliable and efficient heat exchangers should be developed. This report analyzes the effect of radiant heat transfer on the performance of high temperature heat exchangers. The heat transfer model is as follows: the channel composed with two parallel adiabatic walls is divided with one parallel plate between the walls. Non-radiative fluid flows in the two separated channels in opposite direction. Heat transfer equations for this system were obtained, and these equations were solved by some approximate method and numerical analysis. The effect of radiation on heat transfer became larger as the radiant heat transfer between two walls was larger. In the heat exchangers of counter flow type, the thermal efficiency is controlled with three parameters, namely radiation-convection parameter, Stanton number and temperature difference. The thermal efficiency was larger with the increase of these parameters. (Iwase, T.)

  11. Structure design of primary heat-exchanger for the MHWRR

    International Nuclear Information System (INIS)

    Li Yanshui; Cao Zhibin

    1999-01-01

    Primary heat-exchanger is one of the key equipment in the Multi-application Heavy Water Research Reactor (MHWRR). Its structure design ought to meet as much possible as the demands for safety, feasibility and economy. To reduce the liquid resistance, the locating structure between inner tube and outer tube is distributed spirally. The edge of outer tube is processed in the shape of hexahedron and then splice-welded into honeycomb structure thereby the heat-exchanger has the smallest outer diameter compared with that with the same heat-exchanging area according to 'Normal Design', 'Anabasis Design' is applied to the design for parts with Safety Class I, to ensure safety of the heat-exchanger

  12. Scalable 3D bicontinuous fluid networks: polymer heat exchangers toward artificial organs.

    Science.gov (United States)

    Roper, Christopher S; Schubert, Randall C; Maloney, Kevin J; Page, David; Ro, Christopher J; Yang, Sophia S; Jacobsen, Alan J

    2015-04-17

    A scalable method for fabricating architected materials well-suited for heat and mass exchange is presented. These materials exhibit unprecedented combinations of small hydraulic diameters (13.0-0.09 mm) and large hydraulic-diameter-to-thickness ratios (5.0-30,100). This process expands the range of material architectures achievable starting from photopolymer waveguide lattices or additive manufacturing. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  13. Applications of artificial neural networks for thermal analysis of heat exchangers - A review

    International Nuclear Information System (INIS)

    Mohanraj, M.; Jayaraj, S.; Muraleedharan, C.

    2015-01-01

    Artificial neural networks (ANN) have been widely used for thermal analysis of heat exchangers during the last two decades. In this paper, the applications of ANN for thermal analysis of heat exchangers are reviewed. The reported investigations on thermal analysis of heat exchangers are categorized into four major groups, namely (i) modeling of heat exchangers, (ii) estimation of heat exchanger parameters, (iii) estimation of phase change characteristics in heat exchangers and (iv) control of heat exchangers. Most of the papers related to the applications of ANN for thermal analysis of heat exchangers are discussed. The limitations of ANN for thermal analysis of heat exchangers and its further research needs in this field are highlighted. ANN is gaining popularity as a tool, which can be successfully used for the thermal analysis of heat exchangers with acceptable accuracy. (authors)

  14. Dynamics of the cross flow heat exchanger for heating purposes

    Energy Technology Data Exchange (ETDEWEB)

    Mueller, K [Karlsruhe Univ. (TH) (Germany, F.R.). Inst. fuer Mess- und Regelungstechnik mit Maschinenlaboratorium

    1980-09-01

    A series of publications is available on the dynamic behaviour of heat exchangers (or heat transmitters, respectively), the subject of which is to deal with direct methods or with refined starting models for this general theme. The bridging between both these manners of advance remained as a problem. The author tried in his own investigation to solve the problem, and indeed by the selection of the correct starting model. He succeeded in this way, in that he removed conceptually a finned pipe from an arbitrary place of a heat exchanger and, furthermore, cut out from this particular pipe an arbitrary section. This section now does not stand alone for itself because the processes, which occur upstream of this section at the air-side and the water-side, are the input quantities of the section, which changes them due to its static and dynamic behaviour and emits them again as output quantities. The author, therefore, treats at first the dynamic behaviour of the section, which is represented in a signal flow diagram and which is used to derive approximate solutions from it. Furthermore, the author discusses the evident derivation of the total behaviour of heat exchangers.

  15. The log mean heat transfer rate method of heat exchanger considering the influence of heat radiation

    International Nuclear Information System (INIS)

    Wong, K.-L.; Ke, M.-T.; Ku, S.-S.

    2009-01-01

    The log mean temperature difference (LMTD) method is conventionally used to calculate the total heat transfer rate of heat exchangers. Because the heat radiation equation contains the 4th order exponential of temperature which is very complicate in calculations, thus LMTD method neglects the influence of heat radiation. From the recent investigation of a circular duct in some practical situations, it is found that even in the situation of the temperature difference between outer duct surface and surrounding is low to 1 deg. C, the heat radiation effect can not be ignored in the situations of lower ambient convective heat coefficient and greater surface emissivities. In this investigation, the log mean heat transfer rate (LMHTR) method which considering the influence of heat radiation, is developed to calculate the total heat transfer rate of heat exchangers.

  16. Solution of operational problems utilization of an EX-IRT-2000 heat exchanger

    International Nuclear Information System (INIS)

    Razak, Abdu

    1986-01-01

    The Bandung TRIGA Mark II Reactor has been successfully operated for 21 years, especially in low power operation or as neutron sources for various experiments. Most of the operating time, approximately 80% of routine operation, was dedicated for radio-isotope production. During routine operation for radio-isotope production, the reactor could not be operated at full power. The reactor was operated at 60% of the maximum power (1 MWth) due to the inability of the original heat exchanger to operate properly. The reason is that slack deposition was built-up on the secondary side of the heat exchanger. Therefore, it reduced the coefficient of heat transfer considerably. To solve the problems, a set of heat exchanger including the pump was installed In parallel with the original unit. The heat exchanger was an IRT-2000 Reactor Heat exchanger which was collected from the abandoned IRT-2000 Project. The heat exchanger has capacity of 1.25 MW. The new heat exchanger could reduced the outlet temperature of the primary coolant Into 42 deg. C. While the original-heat exchanger at the worst condition and at 600 kW of power reach outlet temperature 49 deg. C. The IRT Heat Exchanger is a counter flow heat exchanger. (author)

  17. Solution of operational problems utilization of an EX-IRT-2000 heat exchanger

    Energy Technology Data Exchange (ETDEWEB)

    Razak, Abdu [Research Centre for Nuclear Techniques, National Atomic Energy Agency (Indonesia)

    1986-07-01

    The Bandung TRIGA Mark II Reactor has been successfully operated for 21 years, especially in low power operation or as neutron sources for various experiments. Most of the operating time, approximately 80% of routine operation, was dedicated for radio-isotope production. During routine operation for radio-isotope production, the reactor could not be operated at full power. The reactor was operated at 60% of the maximum power (1 MWth) due to the inability of the original heat exchanger to operate properly. The reason is that slack deposition was built-up on the secondary side of the heat exchanger. Therefore, it reduced the coefficient of heat transfer considerably. To solve the problems, a set of heat exchanger including the pump was installed In parallel with the original unit. The heat exchanger was an IRT-2000 Reactor Heat exchanger which was collected from the abandoned IRT-2000 Project. The heat exchanger has capacity of 1.25 MW. The new heat exchanger could reduced the outlet temperature of the primary coolant Into 42 deg. C. While the original-heat exchanger at the worst condition and at 600 kW of power reach outlet temperature 49 deg. C. The IRT Heat Exchanger is a counter flow heat exchanger. (author)

  18. Optimization of liquid LBE-helium heat exchanger in ADS

    International Nuclear Information System (INIS)

    Meng Ruixue; Cai Jun; Huai Xiulan; Chen Fei

    2015-01-01

    The multi-parameter optimization of the liquid LBE-helium heat exchanger in ADS was conducted by genetic algorithm with entransy dissipation number and total cost as objective functions. The results show that the effectiveness of heat exchanger increases by 10.5% and 3.8%, and the total cost-reduces by 5.9% and 27.0% respectively with two optimization methods. Nevertheless, the optimization processes trade off increasing heat transfer area and decreasing heat transfer effectiveness respectively against achieving optimization targets. By comprehensively considering heat exchanger performance and cost-benefit, the optimization method with entransy dissipation number as the objective function is found to be more advantageous. (authors)

  19. Research on Heat Exchange Process in Aircraft Air Conditioning System

    Science.gov (United States)

    Chichindaev, A. V.

    2017-11-01

    Using of heat-exchanger-condenser in the air conditioning system of the airplane Tu-204 (Boeing, Airbus, Superjet 100, MS-21, etc.) for cooling the compressed air by the cold air with negative temperature exiting the turbine results in a number of operational problems. Mainly it’s frosting of the heat exchange surface, which is the cause of live-section channels frosting, resistance increasing and airflow in the system decreasing. The purpose of this work is to analyse the known freeze-up-fighting methods for heat-exchanger-condenser, description of the features of anti-icing protection and offering solutions to this problem. For the problem of optimizing the design of heat exchangers in this work used generalized criterion that describes the ratio of thermal resistances of cold and hot sections, which include: the ratio of the initial values of heat transfer agents flow state; heat exchange surface finning coefficients; factors which describes the ratio of operating parameters and finning area. By controlling the ratio of the thermal resistances can be obtained the desired temperature of the heat exchange surface, which would prevent freezing. The work presents the results of a numerical study of the effect of different combinations of regime and geometrical factors changes on reduction of the heat-exchanger-condenser freezing surface area, including using of variable ratio of thermal resistances.

  20. The root caused analysis of leakaged heat exchanger tube

    International Nuclear Information System (INIS)

    Shamsudin, Shaiful Rizam; Salleh, M.A.A. Mohd; Rahmat, Azmi; Anuar, Mohd Arif; Harun, Mohd; Zayid, Hafizal; Noor, Mazlee Mohd

    2015-01-01

    AISI type 316L stainless steel was used as a heat exchanger tube material in an inter-cooler column. After less than a year of operation, severe corrosion failures occurred and a transverse opening leakage was observed on one of the heat exchanger tubes. The failed tube was carefully analyzed using various metallurgical laboratory equipments. The root cause of the tube leakage was believed due to the presence of horizontal micro and macro pores as a hydrogen gas entrapment during casting of the parent ingot. The overlapped and gaping pores formed notch on the shell side of the tube surface, and it increasingly evident when the use of a high-energy water-jet and metal brush as cleaning procedure results in an establishment of pitting type local-action corrosion cells penetrated the tube wall. As a result, corrosive fluid in the tube side dissolved into the cooling water, accelerating the corrosion process.

  1. Modelling and simulation of a heat exchanger

    Science.gov (United States)

    Xia, Lei; Deabreu-Garcia, J. Alex; Hartley, Tom T.

    1991-01-01

    Two models for two different control systems are developed for a parallel heat exchanger. First by spatially lumping a heat exchanger model, a good approximate model which has a high system order is produced. Model reduction techniques are applied to these to obtain low order models that are suitable for dynamic analysis and control design. The simulation method is discussed to ensure a valid simulation result.

  2. Shell-and-tube heat exchanger selection aid

    International Nuclear Information System (INIS)

    Lupton, L.R.; Basso, R.A.J.

    1989-11-01

    A prototype has been developed to investigate the feasibility of using expert systems to aid junior process system designers with the selection of components for shell-and-tube heat exchangers. The selection criteria for heat exchanger design were based on process, environmental and administrative constraints. The system was developed using EXSYS and consists of approximately 140 rules. This paper describes the development process and the lessons learned

  3. Laboratory simulation of heat exchange for liquids with Pr > 1: Heat transfer

    Science.gov (United States)

    Belyaev, I. A.; Zakharova, O. D.; Krasnoshchekova, T. E.; Sviridov, V. G.; Sukomel, L. A.

    2016-02-01

    Liquid metals are promising heat transfer agents in new-generation nuclear power plants, such as fast-neutron reactors and hybrid tokamaks—fusion neutron sources (FNSs). We have been investigating hydrodynamics and heat exchange of liquid metals for many years, trying to reproduce the conditions close to those in fast reactors and fusion neutron sources. In the latter case, the liquid metal flow takes place in a strong magnetic field and strong thermal loads resulting in development of thermogravitational convection in the flow. In this case, quite dangerous regimes of magnetohydrodynamic (MHD) heat exchange not known earlier may occur that, in combination with other long-known regimes, for example, the growth of hydraulic drag in a strong magnetic field, make the possibility of creating a reliable FNS cooling system with a liquid metal heat carrier problematic. There exists a reasonable alternative to liquid metals in FNS, molten salts, namely, the melt of lithium and beryllium fluorides (Flibe) and the melt of fluorides of alkali metals (Flinak). Molten salts, however, are poorly studied media, and their application requires detailed scientific substantiation. We analyze the modern state of the art of studies in this field. Our contribution is to answer the following question: whether above-mentioned extremely dangerous regimes of MHD heat exchange detected in liquid metals can exist in molten salts. Experiments and numerical simulation were performed in order to answer this question. The experimental test facility represents a water circuit, since water (or water with additions for increasing its electrical conduction) is a convenient medium for laboratory simulation of salt heat exchange in FNS conditions. Local heat transfer coefficients along the heated tube, three-dimensional (along the length and in the cross section, including the viscous sublayer) fields of averaged temperature and temperature pulsations are studied. The probe method for measurements in

  4. Miniaturized Air-to-Refrigerant Heat Exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Radermacher, Reinhard [Univ. of Maryland, College Park, MD (United States); Bacellar, Daniel [Univ. of Maryland, College Park, MD (United States); Aute, Vikrant [Univ. of Maryland, College Park, MD (United States); Huang, Zhiwei [Univ. of Maryland, College Park, MD (United States); Hwang, Yunho [Univ. of Maryland, College Park, MD (United States); Ling, Jiazhen [Univ. of Maryland, College Park, MD (United States); Muehlbauer, Jan [Univ. of Maryland, College Park, MD (United States); Tancabel, James [Univ. of Maryland, College Park, MD (United States); Abdelaziz, Omar [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Zhang, Mingkan [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-05-23

    Air-to-refrigerant Heat eXchangers (HX) are an essential component of Heating, Ventilation, Air-Conditioning, and Refrigeration (HVAC&R) systems, serving as the main heat transfer component. The major limiting factor to HX performance is the large airside thermal resistance. Recent literature aims at improving heat transfer performance by utilizing enhancement methods such as fins and small tube diameters; this has lead to almost exhaustive research on the microchannel HX (MCHX). The objective of this project is to develop a miniaturized air-to-refrigerant HX with at least 20% reduction in volume, material volume, and approach temperature compared to current state-of-the-art multiport flat tube designs and also be capable of production within five years. Moreover, the proposed HX’s are expected to have good water drainage and should succeed in both evaporator and condenser applications. The project leveraged Parallel-Parametrized Computational Fluid Dynamics (PPCFD) and Approximation-Assisted Optimization (AAO) techniques to perform multi-scale analysis and shape optimization with the intent of developing novel HX designs whose thermal-hydraulic performance exceeds that of state-of-the-art MCHX. Nine heat exchanger geometries were initially chosen for detailed analysis, selected from 35+ geometries which were identified in previous work at the University of Maryland, College Park. The newly developed optimization framework was exercised for three design optimization problems: (DP I) 1.0kW radiator, (DP II) 10kW radiator and (DP III) 10kW two-phase HX. DP I consisted of the design and optimization of 1.0kW air-to-water HX’s which exceeded the project requirements of 20% volume/material reduction and 20% better performance. Two prototypes for the 1.0kW HX were prototyped, tested and validated using newly-designed airside and refrigerant side test facilities. DP II, a scaled version DP I for 10kW air-to-water HX applications, also yielded optimized HX designs

  5. Investigation Status of Heat Exchange while Boiling Hydrocarbon Fuel

    Directory of Open Access Journals (Sweden)

    D. S. Obukhov

    2006-01-01

    Full Text Available The paper contains analysis of heat exchange investigations while boiling hydrocarbon fuel. The obtained data are within the limits of the S.S. Kutateladze dependence proposed in 1939. Heat exchange at non-stationary heat release has not been investigated. The data for hydrocarbon fuel with respect to critical density of heat flow are not available even for stationary conditions.

  6. Optimization of heat exchanger networks using genetic algorithms

    International Nuclear Information System (INIS)

    Teyssedou, A.; Dipama, J.; Sorin, M.

    2004-01-01

    Most thermal processes encountered in the power industry (chemical, metallurgical, nuclear and thermal power stations) necessitate the transfer of large amounts of heat between fluids having different thermal potentials. A common practice applied to achieve such a requirement consists of using heat exchangers. In general, each current of fluid is conveniently cooled or heated independently from each other in the power plant. When the number of heat exchangers is large enough, however, a convenient arrangement of different flow currents may allow a considerable reduction in energy consumption to be obtained (Linnhoff and Hidmarsh, 1983). In such a case the heat exchangers form a 'Heat Exchanger Network' (HEN) that can be optimized to reduce the overall energy consumption. This type of optimization problem, involves two separates calculation procedures. First, it is necessary to optimize the topology of the HEN that will permit a reduction in energy consumption to be obtained. In a second step the power distribution across the HEN should be optimized without violating the second law of thermodynamics. The numerical treatment of this kind of problem requires the use of both discrete variables (for taking into account each heat exchanger unit) and continuous variables for handling the thermal load of each unit. It is obvious that for a large number of heat exchangers, the use of conventional calculation methods, i.e., Simplexe, becomes almost impossible. Therefore, in this paper we present a 'Genetic Algorithm' (GA), that has been implemented and successfully used to treat complex HENs, containing a large number of heat exchangers. As opposed to conventional optimization techniques that require the knowledge of the derivatives of a function, GAs start the calculation process from a large population of possible solutions of a given problem (Goldberg, 1999). Each possible solution is in turns evaluated according to a 'fitness' criterion obtained from an objective

  7. Study on drop pressure and flow distribution of double-tube heat exchanger

    International Nuclear Information System (INIS)

    Liu Junqiang; Chen Minghui; Hu Yumin; Li Rizhu; Kong Dechun; Zhang Weijie

    2007-01-01

    The parallel connection channel pressure drop characters of the double-tube bundle heat exchange were experimentally investigated in this paper in order to find out how the flow of the heat exchanger is distributed and then to optimize the structure of heat exchanger according to the flow distribution. A double-tube bundle heat exchanger was built according to the similarity criteria. The experiment system was also built to test the optimization of the heat exchanger. The experiment results reveal that the calculating model is reliable and decreasing pipe space to optimize the heat exchanger is reasonable. (authors)

  8. Heat exchanger with dirt separator for the use of the heat energy of waste water

    Energy Technology Data Exchange (ETDEWEB)

    1975-11-13

    Well-known heat exchanger systems consist of separate heat exchangers and dirt separators. In the case here in question both devices form a unit. A finned tube heat exchanger is positioned in the center of the dirt separator and is given extra protection through deflection sheets. A safety overflow is supplied so that no residue can appear in the waste water line when decanting.

  9. Evaluation methodology for advance heat exchanger concepts using analytical hierarchy process

    International Nuclear Information System (INIS)

    Sabharwall, Piyush; Kim, Eung Soo; Patterson, Mike

    2012-01-01

    This study describes how the major alternatives and criteria being developed for the heat exchangers for next generation nuclear reactors are evaluated using the analytical hierarchy process (AHP). This evaluation was conducted as an aid in developing and selecting heat exchangers for integrating power production and process heat applications with next generation nuclear reactors. The basic setup for selecting the most appropriate heat exchanger option was established with evaluation goals, alternatives, and criteria. The two potential candidates explored in this study were shell-and-tube (helical coiled) and printed circuit heat exchangers. Based on study results, the shell-and-tube (helical coiled) heat exchanger is recommended for a demonstration reactor in the near term, mainly because of its reliability.

  10. The development of heat exchangers with advanced thermomechanical materials

    International Nuclear Information System (INIS)

    Capra, Marcello

    1997-07-01

    Current metallurgical limitations necessarily impose a number of restrictions on the efficiency of power plant and combustion systems. These limitations include both temperature and corrosion resistance. If significant improvements can be made in these areas, then not only will it be possible to obtain higher system efficiencies, but it will also be possible to further exploit new technologies. Consequently, there is appreciable interest in the development of ceramic tubes for heat exchangers. Such tubes would offer the potential of operation at much higher temperatures combined with a much improved resistance to chemical attack. They are unlikely to be suitable for high pressure operation, at least in the foreseeable future, and hence their use would be limited generally to gas to gas exchangers. In spite of the limitations on details and specific technological solutions imposed by industrial property conditions, this report provides an overview on the development of these components, which is in charge of all the major international industrial companies of the field, in consideration of the relevant benefits coming from their large industrialization. After an analysis of the industrial situation of the product, in terms both of possible applications and economical impacts on the market, an overview of major on-going R and D programmes is carried out. At present, these programmes are mostly within the general frame of the study of advanced thermomechanical components and the related manufacturing technologies development

  11. Plate heat exchangers in the power plant industry

    International Nuclear Information System (INIS)

    Wersel, M.; Ridell, B.

    1984-01-01

    An increase in heat transfer and stability, small investment, high flexibility, easy maintenance and corrosion resistance are obtained by the design and construction of plate heat exchangers and by the introduction of the herringbone pattern. The plate heat exchanger can be used in nearly 90% of all secondary circuits in powerstations. Examples of its installation are the WYLFA, GENTILLY, RINGHALS and TVO Finland nuclear power-stations. (DG) [de

  12. Preliminary Analysis on Heat Removal Capacity of Passive Air-Water Combined Cooling Heat Exchanger Using MARS

    International Nuclear Information System (INIS)

    Kim, Seung-Sin; Jeon, Seong-Su; Hong, Soon-Joon; Bae, Sung-Won; Kwon, Tae-Soon

    2015-01-01

    Current design requirement for working time of PAFS heat exchanger is about 8 hours. Thus, it is not satisfied with the required cooling capability for the long term SBO(Station Black-Out) situation that is required to over 72 hours cooling. Therefore PAFS is needed to change of design for 72 hours cooling. In order to acquirement of long terms cooling using PAFS, heat exchanger tube has to be submerged in water tank for long time. However, water in the tank is evaporated by transferred heat from heat exchanger tubes, so water level is gradually lowered as time goes on. The heat removal capacity of air cooling heat exchanger is core parameter that is used for decision of applicability on passive air-water combined cooling system using PAFS in long term cooling. In this study, the development of MARS input model and plant accident analysis are performed for the prediction of the heat removal capacity of air cooling heat exchanger. From analysis result, it is known that inflow air velocity is the decisive factor of the heat removal capacity and predicted air velocity is lower than required air velocity. But present heat transfer model and predicted air velocity have uncertainty. So, if changed design of PAFS that has over 4.6 kW heat removal capacity in each tube, this type heat exchanger can be applied to long term cooling of the nuclear power plant

  13. Horizontal Parallel Pipe Ground Heat Exchanger : Analytical Conception and Experimental Study

    International Nuclear Information System (INIS)

    Naili, Nabiha; Jemli, Ramzi; Farhat, Abdel Hamid; Ben Nasrallah, Sassi

    2009-01-01

    Due to limited amount of natural resources exploited for heating, and in order to reduce the environmental impact, people should strive to use renewable energy resources. Ambient low-grade energy may be upgraded by the ground heat exchanger (GH E), which exploits the ground thermal inertia for buildings heating and cooling. In this study, analytical performance and experiments analysis of a horizontal ground heat exchanger have been performed. The analytical study, relates to the dimensioning of the heat exchanger, shows that the heat exchanger characteristics are very important for the determination of heat extracted from ground. The experimental results were obtained during the period 30 November to 10 December 2007, in the heating season of the greenhouses. Measurements show that the ground temperature under a certain depth remains relatively constant. To exploit effectively the heat capacity of the ground, a horizontal heat exchanger system has to be constructed and tested in the Center of Research and Technology of Energy, in Tunisia

  14. Numerical Investigation of the Physical Properties Effect on the Thermal Performance of a Vertical Geothermal Heat Exchanger

    OpenAIRE

    M. Benyoub; B. Aour; B. Bouhacina; K. Sadek

    2018-01-01

    Low-temperature geothermal energy is a promising technique for heating and cooling residential and commercial premises, especially since it is one of the green energy solutions that respect the environment. The principle of this technique is based on thermal exchange between the heat pump and the basement using a vertically buried heat exchanger. This is usually made of a U-shaped tube inserted vertically in a borehole made in the ground and filled with a filler material. The purpose of the p...

  15. Analysis of the ways to decrease residual stresses on heat exchanging tubes and steam generator collector surfaces for reducing the material corrosion damage

    International Nuclear Information System (INIS)

    Stepanov, G.V.; Kharchenko, V.V.; Shatco, A.A.; Dranchenko, V.V.; Titov, V.F.

    1994-01-01

    Computer simulations have been carried out to analyze the effect of heat exchanger tube pressing forming process into a steam generator collector, on its residual stresses and strains. The program takes into consideration kinetic process peculiarities, material non-linear rheological properties, separate deformation of tubes and collectors in the presence of a clearance and their contact interaction, damage and crack appearance. 4 figs

  16. Active heat exchange system development for latent heat thermal energy storage

    Science.gov (United States)

    Alario, J.; Kosson, R.; Haslett, R.

    1980-01-01

    Various active heat exchange concepts were identified from among three generic categories: scrapers, agitators/vibrators and slurries. The more practical ones were given a more detailed technical evaluation and an economic comparison with a passive tube-shell design for a reference application (300 MW sub t storage for 6 hours). Two concepts were selected for hardware development: (1) a direct contact heat exchanger in which molten salt droplets are injected into a cooler counterflowing stream of liquid metal carrier fluid, and (2) a rotating drum scraper in which molten salt is sprayed onto the circumference of a rotating drum, which contains the fluid salt is sprayed onto the circumference of a rotating drum, which contains the fluid heat sink in an internal annulus near the surface. A fixed scraper blade removes the solidified salt from the surface which was nickel plated to decrease adhesion forces. In addition to improving performance by providing a nearly constant transfer rate during discharge, these active heat exchanger concepts were estimated to cost at least 25% less than the passive tube-shell design.

  17. Additive Manufacturing for Cost Efficient Production of Compact Ceramic Heat Exchangers and Recuperators

    Energy Technology Data Exchange (ETDEWEB)

    Shulman, Holly [Ceralink Incorporated, Troy, NY (United States); Ross, Nicole [Ceralink Incorporated, Troy, NY (United States)

    2015-10-30

    An additive manufacture technique known as laminated object manufacturing (LOM) was used to fabricate compact ceramic heat exchanger prototypes. LOM uses precision CO2 laser cutting of ceramic green tapes, which are then precision stacked to build a 3D object with fine internal features. Modeling was used to develop prototype designs and predict the thermal response, stress, and efficiency in the ceramic heat exchangers. Build testing and materials analyses were used to provide feedback for the design selection. During this development process, laminated object manufacturing protocols were established. This included laser optimization, strategies for fine feature integrity, lamination fluid control, green handling, and firing profile. Three full size prototypes were fabricated using two different designs. One prototype was selected for performance testing. During testing, cross talk leakage prevented the application of a high pressure differential, however, the prototype was successful at withstanding the high temperature operating conditions (1300 °F). In addition, analysis showed that the bulk of the part did not have cracks or leakage issues. This led to the development of a module method for next generation LOM heat exchangers. A scale-up cost analysis showed that given a purpose built LOM system, these ceramic heat exchangers would be affordable for the applications.

  18. Pump/heat exchanger assembly for pool-type reactor

    International Nuclear Information System (INIS)

    Nathenson, R.D.; Slepian, R.M.

    1989-01-01

    This patent describes a heat exchanger and pump assembly for transferring thermal energy from a heated, first electrically conductive fluid to a pumped, second electrically conductive fluid and for transferring internal energy from the pumped, second electrically conductive fluid to the first electrically conductive fluid, the assembly adapted to be disposed within a pool of the first electrically conductive fluid and comprising: a heat exchanger comprising means for defining a first annularly shaped cavity for receiving a flow of the second electrically conductive fluid and a plurality of tubes disposed within the cavity, whereby the second electrically conductive fluid in the cavity is heated, each of the tubes having an input and an output end. The input ends being disposed at the top of the heat exchanger for receiving from the pool a flow of the first electrically conductive fluid therein. The output ends being disposed at the bottom of and free of the cavity defining means for discharging the first electrically conductive fluid directly into the pool; a pump disposed beneath the heat exchanger and comprised of a plurality of flow couplers disposed in a circular array, each flow coupler comprised of a pump duct for receiving the first electrically conductive fluid and a generator duct for receiving the second electrically conductive fluid

  19. Influence of vibrations on heat-exchanger tubes. A literature survey

    International Nuclear Information System (INIS)

    Oddving, B.; Wiberg, J.

    1965-05-01

    During the last few years vibrations in heat-exchanger tubes have become a more and more serious problem due to increased demands for higher capacities of such components, which, for example, are included in nuclear power plants. These vibrations, which are most frequently induced by vortex shedding in the flow around the tubes, may sometimes cause impact fretting on the tubes and/or baffles where they are in contact with each other. Fretting may occur when two surfaces rub against each other under the influence of a vibrating movement, whereby the amplitudes are rather small (<0.25 mm). Some laboratory experiments have been reported with a combined impact and sliding movement, which is supposed to take place in heat exchangers. The influences of the clearance between the tube and baffle-hole surfaces, pressure normal to the contact surface, amplitude, frequency, time, atmosphere (also water) have been investigated for various material combinations. The finish of the tube and baffle-hole surfaces as well as the shape of the latter may also have an influence on the fretting phenomenon. However, any results from research on this matter have not been found in the literature so far. There are always difficulties in translating the above mentioned laboratory results into real operating conditions. In order to be able to judge whether a given heat exchanger might be subject to vibrational damages or not a few researchers have derived correlations between different flow-, design- and material parameters. That, on the basis of the design and actual operating conditions calculated value of such a correlation, will then indicate the risk of damages due to tube vibrations. (author)

  20. Optimization of geometric parameters of heat exchange pipes pin finning

    Science.gov (United States)

    Akulov, K. A.; Golik, V. V.; Voronin, K. S.; Zakirzakov, A. G.

    2018-05-01

    The work is devoted to optimization of geometric parameters of the pin finning of heat-exchanging pipes. Pin fins were considered from the point of view of mechanics of a deformed solid body as overhang beams with a uniformly distributed load. It was found out under what geometric parameters of the nib (diameter and length); the stresses in it from the influence of the washer fluid will not exceed the yield strength of the material (aluminum). Optimal values of the geometric parameters of nibs were obtained for different velocities of the medium washed by them. As a flow medium, water and air were chosen, and the cross section of the nibs was round and square. Pin finning turned out to be more than 3 times more compact than circumferential finning, so its use makes it possible to increase the number of fins per meter of the heat-exchanging pipe. And it is well-known that this is the main method for increasing the heat transfer of a convective surface, giving them an indisputable advantage.

  1. Simulations of thermal-hydraulic processes in heat exchangers- station of the cogeneration power plant

    Energy Technology Data Exchange (ETDEWEB)

    Studovic, M.; Stevanovic, V.; Ilic, M.; Nedeljkovic, S. [Faculty of Mechanical Engineering of Belgrade (Croatia)

    1995-12-31

    Design of the long district heating system to Belgrade (base load 580 MJ/s) from Thermal Power Station `Nikola Tesla A`, 30 km southwest from the present gas/oil burning boilers in New Belgrade, is being conducted. The mathematical model and computer code named TRP are developed for the prediction of the design basis parameters of heat exchangers station, as well as for selection of protection devices and formulation of operating procedures. Numerical simulations of heat exchangers station are performed for various transient conditions: up-set and abnormal. Physical model of multi-pass, shell and tube heat exchanger in the station represented is by unique steam volume, and with space discretised nodes both for water volume and tube walls. Heat transfer regimes on steam and water side, as well as hydraulic calculation were performed in accordance with TEMA standards for transient conditions on both sides, and for each node on water side. Mathematical model is based on balance equations: mass and energy for lumped parameters on steam side, and energy balances for tube walls and water in each node. Water mass balance is taken as boundary/initial condition or as specified control function. The physical model is proposed for (s) heat exchangers in the station and (n) water and wall volumes. Therefore, the mathematical model consists of 2ns+2, non-linear differential equations, including equations of state for water, steam and tube material, and constitutive equations for heat transfer on steam and water side, solved by the Runge-Kutt method. Five scenarios of heat exchangers station behavior have been simulated with the TRP code and obtained results are presented. (author)

  2. A heat exchanger provided with plates

    International Nuclear Information System (INIS)

    Chaix, J.E.; Fajeau, Maurice; Chlique, Bernard.

    1976-01-01

    The invention relates to a heat exchanger of the plate type, in which two fluids exchange calories through parallel metal plates, delimiting spaces separated from each other in which two fluids respectively flow without direct contact between them. The invention particularly applies in the case where one of the two fluids is water under pressure or else a circulating liquid metal, specially sodium, used in the system of a pressurised water or fast neutron reactor, the second fluid being water to be vaporised in the exchanger by the calories supplied by the first fluid. The arrangement is designed to give minimum bulk, particularly enabling the exchanger to be housed in the area between the core of a nuclear reactor and a casing or outer vessel, or else in an external sealed containment, with a view to recovering with the best efficiency the heat acquired by a coolant flowing through the core [fr

  3. 40 CFR 63.1409 - Heat exchange system provisions.

    Science.gov (United States)

    2010-07-01

    ... detect leaks. (2)(i) For recirculating heat exchange systems (cooling tower systems), the monitoring of...-through heat exchange systems, the monitoring of speciated HAP or total HAP refers to the HAP listed in... operator shall maintain, at all times, the monitoring plan that is currently in use. The current plan shall...

  4. Microplate Heat Exchanger, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — We propose a microplate heat exchanger for cryogenic cooling systems used for continuous flow distributed cooling systems, large focal plane arrays, multiple cooling...

  5. Hierarchic modeling of heat exchanger thermal hydraulics

    International Nuclear Information System (INIS)

    Horvat, A.; Koncar, B.

    2002-01-01

    Volume Averaging Technique (VAT) is employed in order to model the heat exchanger cross-flow as a porous media flow. As the averaging of the transport equations lead to a closure problem, separate relations are introduced to model interphase momentum and heat transfer between fluid flow and the solid structure. The hierarchic modeling is used to calculate the local drag coefficient C d as a function of Reynolds number Re h . For that purpose a separate model of REV is built and DNS of flow through REV is performed. The local values of heat transfer coefficient h are obtained from available literature. The geometry of the simulation domain and boundary conditions follow the geometry of the experimental test section used at U.C.L.A. The calculated temperature fields reveal that the geometry with denser pin-fins arrangement (HX1) heats fluid flow faster. The temperature field in the HX2 exhibits the formation of thermal boundary layer between pin-fins, which has a significant role in overall thermal performance of the heat exchanger. Although presented discrepancies of the whole-section drag coefficient C d are large, we believe that hierarchic modeling is an appropriate strategy for calculation of complex transport phenomena in heat exchanger geometries.(author)

  6. Review of Current Experience on Intermediate Heat Exchanger (IHX) and A Recommended Code Approach

    Energy Technology Data Exchange (ETDEWEB)

    Duane Spencer; Kevin McCoy

    2010-02-02

    The purpose of the ASME/DOE Gen IV Task 7 Part I is to review the current experience on various high temperature reactor intermediate heat exchanger (IHX) concepts. There are several different IHX concepts that could be envisioned for HTR/VHTR applications in a range of temperature from 850C to 950C. The concepts that will be primarily discussed herein are: (1) Tubular Helical Coil Heat Exchanger (THCHE); (2) Plate-Stamped Heat Exchanger (PSHE); (3) Plate-Fin Heat Exchanger (PFHE); and (4) Plate-Machined Heat Exchanger (PMHE). The primary coolant of the NGNP is potentially subject to radioactive contamination by the core as well as contamination from the secondary loop fluid. To isolate the radioactivity to minimize radiation doses to personnel, and protect the primary circuit from contamination, intermediate heat exchangers (IHXs) have been proposed as a means for separating the primary circuit of the NGNP (Next Generation Nuclear Plant) or other process heat application from the remainder of the plant. This task will first review the different concepts of IHX that could be envisioned for HTR/VHTR applications in a range of temperature from 850 to 950 C. This will cover shell-and-tube and compact designs (including the platefin concept). The review will then discuss the maturity of the concepts in terms of design, fabricability and component testing (or feedback from experience when applicable). Particular attention will be paid to the feasibility of developing the IHX concepts for the NGNP with operation expected in 2018-2021. This report will also discuss material candidates for IHX applications and will discuss specific issues that will have to be addressed in the context of the HTR design (thermal aging, corrosion, creep, creep-fatigue, etc). Particular attention will be paid to specific issues associated with operation at the upper end of the creep regime.

  7. Review of Current Experience on Intermediate Heat Exchanger (IHX) and A Recommended Code Approach

    International Nuclear Information System (INIS)

    Spencer, Duane; McCoy, Kevin

    2010-01-01

    The purpose of the ASME/DOE Gen IV Task 7 Part I is to review the current experience on various high temperature reactor intermediate heat exchanger (IHX) concepts. There are several different IHX concepts that could be envisioned for HTR/VHTR applications in a range of temperature from 850C to 950C. The concepts that will be primarily discussed herein are: (1) Tubular Helical Coil Heat Exchanger (THCHE); (2) Plate-Stamped Heat Exchanger (PSHE); (3) Plate-Fin Heat Exchanger (PFHE); and (4) Plate-Machined Heat Exchanger (PMHE). The primary coolant of the NGNP is potentially subject to radioactive contamination by the core as well as contamination from the secondary loop fluid. To isolate the radioactivity to minimize radiation doses to personnel, and protect the primary circuit from contamination, intermediate heat exchangers (IHXs) have been proposed as a means for separating the primary circuit of the NGNP (Next Generation Nuclear Plant) or other process heat application from the remainder of the plant. This task will first review the different concepts of IHX that could be envisioned for HTR/VHTR applications in a range of temperature from 850 to 950 C. This will cover shell-and-tube and compact designs (including the platefin concept). The review will then discuss the maturity of the concepts in terms of design, fabricability and component testing (or feedback from experience when applicable). Particular attention will be paid to the feasibility of developing the IHX concepts for the NGNP with operation expected in 2018-2021. This report will also discuss material candidates for IHX applications and will discuss specific issues that will have to be addressed in the context of the HTR design (thermal aging, corrosion, creep, creep-fatigue, etc). Particular attention will be paid to specific issues associated with operation at the upper end of the creep regime.

  8. Optimization of Heat Exchangers for Intercooled Recuperated Aero Engines

    Directory of Open Access Journals (Sweden)

    Dimitrios Misirlis

    2017-03-01

    Full Text Available In the framework of the European research project LEMCOTEC, a section was devoted to the further optimization of the recuperation system of the Intercooled Recuperated Aero engine (IRA engine concept, of MTU Aero Engines AG. This concept is based on an advanced thermodynamic cycle combining both intercooling and recuperation. The present work is focused only on the recuperation process. This is carried out through a system of heat exchangers mounted inside the hot-gas exhaust nozzle, providing fuel economy and reduced pollutant emissions. The optimization of the recuperation system was performed using computational fluid dynamics (CFD computations, experimental measurements and thermodynamic cycle analysis for a wide range of engine operating conditions. A customized numerical tool was developed based on an advanced porosity model approach. The heat exchangers were modeled as porous media of predefined heat transfer and pressure loss behaviour and could also incorporate major and critical heat exchanger design decisions in the CFD computations. The optimization resulted in two completely new innovative heat exchanger concepts, named as CORN (COnical Recuperative Nozzle and STARTREC (STraight AnnulaR Thermal RECuperator, which provided significant benefits in terms of fuel consumption, pollutants emission and weight reduction compared to more conventional heat exchanger designs, thus proving that further optimization potential for this technology exists.

  9. Design concept for vessels and heat exchangers

    International Nuclear Information System (INIS)

    Elfmann, W.; Ferrari, L.D.B.

    1981-01-01

    A design concept for vessels and heat exchangers against internal and external loads resulting from normal operation and accident is shown. A definition and explanation of the operating conditions and stress levels are given. A description of the type of analysis (stress, fatigue, deformation, stability, earthquake and vibration) is presented in detail, also including technical guidelines which are used for the vessels and heat exchangers and their individual structure parts. (Author) [pt

  10. Stirling Engine With Radial Flow Heat Exchangers

    Science.gov (United States)

    Vitale, N.; Yarr, George

    1993-01-01

    Conflict between thermodynamical and structural requirements resolved. In Stirling engine of new cylindrical configuration, regenerator and acceptor and rejector heat exchangers channel flow of working gas in radial direction. Isotherms in regenerator ideally concentric cylinders, and gradient of temperature across regenerator radial rather than axial. Acceptor and rejector heat exchangers located radially inward and outward of regenerator, respectively. Enables substantial increase in power of engine without corresponding increase in diameter of pressure vessel.

  11. Performance Evaluation in Sodium-to-Sodium Heat Exchangers in STELLA-2

    International Nuclear Information System (INIS)

    Jo, Youngchul; Son, Seok-kwon; Yoon, Jung; Jeong, Jiyoung

    2016-01-01

    The program aiming at an integral effect test is called STELLA-2, which will be used for synthetic review of the key safety issues of PGSFR. The basic and detailed design phases of the STELLA-2 test facility are underway in accordance with the specific design requirements reflecting the whole design features of PGSFR. Based on the STELLA-2 platform, a simulation of the PGSFR transient will be made to evaluate the plant dynamic behaviors and demonstrate the decay heat removal performance. The multi-dimensional effects coming from a large sodium pool system will be identified as well. Among several components of STELLA-2, there are five different types of model heat exchangers such as IHX, DHX, FHX, AHX, and UHX. Each heat exchanger has different characteristics, and it is very important to verify the heat transfer and pressure drop performance in each heat exchanger. The performance evaluation of the sodium-to-sodium heat exchangers (IHX and DHX) in STELLA-2 is performed using CFD. Also, these results are compared with 1-D heat exchanger design code. The shell/tube outlet temperature and heat transfer rate of the heat exchanger obtained by the CFD is not significantly

  12. Performance of Helical Coil Heat Recovery Exchanger using Nanofluid as Coolant

    Directory of Open Access Journals (Sweden)

    Navid Bozorgan

    2015-07-01

    Full Text Available Nanofluids are expected to be a promising coolant condidate in chemical processes for heat transfer system size reduction. This paper focuses on reducing the number of turns in a helical coil heat recovery exchanger with a given heat exchange capacity in a biomass heating plant using γ-Al2O3/n-decane nanofluid as coolant. The nanofluid flows through the tubes and the hot n-hexane flows through the shell. The numerical results show that using nanofluid as coolant in a helical coil heat exchanger can reduce the manufacturing cost of the heat exchanger and pumping power by reducing the number of turns of the coil.

  13. Fouling reduction characteristics of a no-distributor-fluidized-bed heat exchanger for flue gas heat recovery

    Energy Technology Data Exchange (ETDEWEB)

    Jun, Y.D.; Lee, K.B.; Islam, S.Z.; Ko, S.B. [Kongju National University, Kong Ju (Republic of Korea). Dept. for Mechanical Engineering

    2008-07-01

    In conventional flue gas heat recovery systems, the fouling by fly ashes and the related problems such as corrosion and cleaning are known to be major drawbacks. To overcome these problems, a single-riser no-distributor-fluidized-bed heat exchanger is devised and studied. Fouling and cleaning tests are performed for a uniquely designed fluidized bed-type heat exchanger to demonstrate the effect of particles on the fouling reduction and heat transfer enhancement. The tested heat exchanger model (1 m high and 54 mm internal diameter) is a gas-to-water type and composed of a main vertical tube and four auxiliary tubes through which particles circulate and transfer heat. Through the present study, the fouling on the heat transfer surface could successfully be simulated by controlling air-to-fuel ratios rather than introducing particles through an external feeder, which produced soft deposit layers with 1 to 1.5 mm thickness on the inside pipe wall. Flue gas temperature at the inlet of heat exchanger was maintained at 450{sup o}C at the gas volume rate of 0.738 to 0.768 CMM (0.0123 to 0.0128 m{sup 3}/sec). From the analyses of the measured data, heat transfer performances of the heat exchanger before and after fouling and with and without particles were evaluated. Results showed that soft deposits were easily removed by introducing glass bead particles, and also heat transfer performance increased two times by the particle circulation. In addition, it was found that this type of heat exchanger had high potential to recover heat of waste gases from furnaces, boilers, and incinerators effectively and to reduce fouling related problems.

  14. Empirical Analysis for the Heat Exchange Effectiveness of a Thermoelectric Liquid Cooling and Heating Unit

    Directory of Open Access Journals (Sweden)

    Hansol Lim

    2018-03-01

    Full Text Available This study aims to estimate the performance of thermoelectric module (TEM heat pump for simultaneous liquid cooling and heating and propose empirical models for predicting the heat exchange effectiveness. The experiments were conducted to investigate and collect the performance data of TEM heat pump where the working fluid was water. A total of 57 sets of experimental data were statistically analyzed to estimate the effects of each independent variable on the heat exchange effectiveness using analysis of variance (ANOVA. To develop the empirical model, the six design parameters were measured: the number of transfer units (NTU of the heat exchangers (i.e., water blocks, the inlet water temperatures and temperatures of water blocks at the cold and hot sides of the TEM. As a result, two polynomial equations predicting heat exchange effectiveness at the cold and hot sides of the TEM heat pump were derived as a function of the six selected design parameters. Also, the proposed models and theoretical model of conventional condenser and evaporator for heat exchange effectiveness were compared with the additional measurement data to validate the reliability of the proposed models. Consequently, two conclusions have been made: (1 the possibility of using the TEM heat pump for simultaneous cooling and heating was examined with the maximum temperature difference of 30 °C between cold and hot side of TEM, and (2 it is revealed that TEM heat pump has difference with the conventional evaporator and condenser from the comparison results between the proposed models and theoretical model due to the heat conduction and Joule effect in TEM.

  15. Analysis of radiative heat transfer impact in cross-flow tube and fin heat exchangers

    Directory of Open Access Journals (Sweden)

    Hanuszkiewicz-Drapała Małgorzata

    2016-03-01

    Full Text Available A cross-flow, tube and fin heat exchanger of the water – air type is the subject of the analysis. The analysis had experimental and computational form and was aimed for evaluation of radiative heat transfer impact on the heat exchanger performance. The main element of the test facility was an enlarged recurrent segment of the heat exchanger under consideration. The main results of measurements are heat transfer rates, as well as temperature distributions on the surface of the first fin obtained by using the infrared camera. The experimental results have been next compared to computational ones coming from a numerical model of the test station. The model has been elaborated using computational fluid dynamics software. The computations have been accomplished for two cases: without radiative heat transfer and taking this phenomenon into account. Evaluation of the radiative heat transfer impact in considered system has been done by comparing all the received results.

  16. Ground Source Heat Pump Sub-Slab Heat Exchange Loop Performance in a Cold Climate

    Energy Technology Data Exchange (ETDEWEB)

    Mittereder, Nick [IBACOS, Inc., Pittsburgh, PA (United States); Poerschke, Andrew [IBACOS, Inc., Pittsburgh, PA (United States)

    2013-11-01

    This report presents a cold-climate project that examines an alternative approach to ground source heat pump (GSHP) ground loop design. The innovative ground loop design is an attempt to reduce the installed cost of the ground loop heat exchange portion of the system by containing the entire ground loop within the excavated location beneath the basement slab. Prior to the installation and operation of the sub-slab heat exchanger, energy modeling using TRNSYS software and concurrent design efforts were performed to determine the size and orientation of the system. One key parameter in the design is the installation of the GSHP in a low-load home, which considerably reduces the needed capacity of the ground loop heat exchanger. This report analyzes data from two cooling seasons and one heating season.

  17. Copper metal foam as an essential construction element of innovative heat exchanger

    Directory of Open Access Journals (Sweden)

    R. Rybár

    2016-07-01

    Full Text Available Paper deals with creation of the innovative heat exchanger - manifold header for the heat pipe evacuated tube solar collector, which essential functional element is heat exchange chamber made of the copper metal foam. Design of the heat exchanger is based on effective utilization of the unique properties of the metal foam which makes it possible to design highly effective and space saving devices. Inner volume of heat exchanger was reducing from 0,00045 m3 to 0,000135 m3 and heat exchange surface was increase from 0,0104 m2 to 0,1403 m2 at proposed prototype, what drastically increase heat exchange efficiency. The proposal itself is based on the unique physical properties of the metal foam, which was described by computational analysis.

  18. Shell-side single-phase flows and heat transfer in shell-and-tube heat exchangers, 4

    International Nuclear Information System (INIS)

    Matsushita, Hitoshi; Nakayama, Wataru; Yanagida, Takehiko; Kudo, Akio.

    1987-01-01

    Refering to the results of our previous works, a procedure for estimating the distribution of heat flux in shell-and-tube heat exchangers is proposed. The steam generator used in a high temperature reactor plant is taken up as the subject of analysis. Particular attention is paid to critical conditions for burnout and the strength of material in high temperature conditions. It is found that the distribution of heat transfer coefficient on the shell-side is crucial to the occurrence of burnout in the tubes. The use of a relatively large inlet nozzle (the ratio of its diameter to the shell is roughly half) is recommended. A low level of thermal stress on heat transfer tubes can be realized by the adoption of a relatively thin 2.25 Cr-1 Mo Steel tube wall of 1.24 mm thickness. (author)

  19. Corrosion protected reversing heat exchanger

    International Nuclear Information System (INIS)

    Zawierucha, R.

    1984-01-01

    A reversing heat exchanger of the plate and fin type having multiple aluminum parting sheets in a stacked arrangement with corrugated fins separating the sheets to form multiple flow paths, means for closing the ends of the sheets, an input manifold arrangement of headers for the warm end of of the exchanger and an output manifold arrangement for the cold end of the exchanger with the input air feed stream header and the waste gas exhaust header having an alloy of zinc and aluminum coated on the inside surface for providing corrosion protection to the stack

  20. Simulation of embedded heat exchangers of solar aided ground source heat pump system

    Institute of Scientific and Technical Information of China (English)

    王芳; 郑茂余; 邵俊鹏; 李忠建

    2008-01-01

    Aimed at unbalance of soil temperature field of ground source heat pump system, solar aided energy storage system was established. In solar assisted ground-source heat pump (SAGSHP) system with soil storage, solar energy collected in three seasons was stored in the soil by vertical U type soil exchangers. The heat abstracted by the ground-source heat pump and collected by the solar collector was employed to heating. Some of the soil heat exchangers were used to store solar energy in the soil so as to be used in next winter after this heating period; and the others were used to extract cooling energy directly in the soil by circulation pump for air conditioning in summer. After that solar energy began to be stored in the soil and ended before heating period. Three dimensional dynamic numerical simulations were built for soil and soil heat exchanger through finite element method. Simulation was done in different strata month by month. Variation and restoration of soil temperature were studied. Economy and reliability of long term SAGSHP system were revealed. It can be seen that soil temperature is about 3 ℃ higher than the original one after one year’s running. It is beneficial for the system to operate for long period.

  1. Heat exchanges in a quenched ferromagnet

    Energy Technology Data Exchange (ETDEWEB)

    Corberi, Federico; Zannetti, Marco [Dipartimento di Fisica ' E.R. Caianiello' , and CNISM, Unita di Salerno, Universita di Salerno, via Ponte don Melillo, I-84084 Fisciano, SA (Italy); Gonnella, Giuseppe; Piscitelli, Antonio [Dipartimento di Fisica, Universita di Bari and INFN, Sezione di Bari, via Amendola 173, I-70126 Bari (Italy)

    2013-02-01

    The off-equilibrium probability distribution of the heat exchanged by a ferromagnet in a time interval after a quench below the critical point is calculated analytically in the large-N limit. The distribution is characterized by a singular threshold Q{sub C} < 0, below which a macroscopic fraction of heat is released by the k = 0 Fourier component of the order parameter. The mathematical structure producing this phenomenon is the same responsible for the order parameter condensation in the equilibrium low temperature phase. The heat exchanged by the individual Fourier modes follows a non-trivial pattern, with the unstable modes at small wave vectors warming up the modes around a characteristic finite wave vector k{sub M}. Two internal temperatures, associated with the k = 0 and k = k{sub M} modes, rule the heat currents through a fluctuation relation similar to the one for stationary systems in contact with two thermal reservoirs. (fast track communication)

  2. A one-dimensional heat transfer model for parallel-plate thermoacoustic heat exchangers

    NARCIS (Netherlands)

    de Jong, Anne; Wijnant, Ysbrand H.; de Boer, Andries

    2014-01-01

    A one-dimensional (1D) laminar oscillating flow heat transfer model is derived and applied to parallel-plate thermoacoustic heat exchangers. The model can be used to estimate the heat transfer from the solid wall to the acoustic medium, which is required for the heat input/output of thermoacoustic

  3. Experimental investigation of water sprayed finned heat exchanger tube bundles

    International Nuclear Information System (INIS)

    Sommer, A.

    1987-07-01

    Experimental investigations have been made to study the performance of two finned tube-bundle heat exchangers (FORGO type) when wetted by water sprays. The heat exchangers are designed to cool water in a dry cooling tower. The test-elements had a frontal area of 1 m 2 . The water sprays were created by 20 nozzles, 200 mm in front of the heat exchangers. Air velocities at the inlet of the coolers were in the range 0,8 m/s to 12 m/s and initial temperature differences ITD reached 45 degrees C. The test facility was designed to determine the combined latent and sensible heat fluxes in the wetted heat exchanger, the airside pressure drop and the air humidity and temperature at the exchanger inlet and outlet, and to measure the weight of the water wetting the cooler's surface. The sprayed test elements were investigated in different positions, but most of the experiments were carried out in the position with the fins horizontal

  4. A concept of PWR using plate and shell heat exchangers

    International Nuclear Information System (INIS)

    Freire, Luciano Ondir; Andrade, Delvonei Alves de

    2015-01-01

    In previous work it was verified the physical possibility of using plate and shell heat exchangers for steam generation in a PWR for merchant ships. This work studies the possibility of using GESMEX commercial of the shelf plate and shell heat exchanger of series XPS. It was found it is feasible for this type of heat exchanger to meet operational and accidental requirements for steam generation in PWR. Additionally, it is proposed an arrangement of such heat exchangers inside the reactor pressure vessel. Such arrangement may avoid ANSI/ANS51.1 nuclear class I requirements on those heat exchangers because they are contained in the reactor coolant pressure barrier and play no role in accidental scenarios. Additionally, those plates work under compression, preventing the risk of rupture. Being considered non-nuclear safety, having a modular architecture and working under compression may turn such architectural choice a must to meet safety objectives with improved economics. (author)

  5. A concept of PWR using plate and shell heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Freire, Luciano Ondir; Andrade, Delvonei Alves de, E-mail: luciano.ondir@gmail.com, E-mail: delvonei@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

    2015-07-01

    In previous work it was verified the physical possibility of using plate and shell heat exchangers for steam generation in a PWR for merchant ships. This work studies the possibility of using GESMEX commercial of the shelf plate and shell heat exchanger of series XPS. It was found it is feasible for this type of heat exchanger to meet operational and accidental requirements for steam generation in PWR. Additionally, it is proposed an arrangement of such heat exchangers inside the reactor pressure vessel. Such arrangement may avoid ANSI/ANS51.1 nuclear class I requirements on those heat exchangers because they are contained in the reactor coolant pressure barrier and play no role in accidental scenarios. Additionally, those plates work under compression, preventing the risk of rupture. Being considered non-nuclear safety, having a modular architecture and working under compression may turn such architectural choice a must to meet safety objectives with improved economics. (author)

  6. Experiments and simulations on heat exchangers in thermoelectric generator for automotive application

    International Nuclear Information System (INIS)

    Liu, X.; Deng, Y.D.; Zhang, K.; Xu, M.; Xu, Y.; Su, C.Q.

    2014-01-01

    In this work, an energy-harvesting system which extracts heat from an automotive exhaust pipe and turns the heat into electricity by using thermoelectric power generators (TEGs) was built. Experiments show that the temperature difference in automotive system is not constant, especially the heat exchanger, which cannot provide the thermoelectric modules (TMs) large amount of heat. The thermal performance of different heat exchangers in exhaust-based TEGs is studied in this work, and the thermal characteristics of heat exchangers with different internal structures and thickness are discussed, to obtain higher interface temperature and thermal uniformity. Following computational fluid dynamics simulations, infrared experiments and output power testing system are carried out on a high-performance production engine with a dynamometer. Results show that a plate-shaped heat exchanger with chaos-shaped internal structure and thickness of 5 mm achieves a relatively ideal thermal performance, which is practically useful to enhance the thermal performance of the TEG, and larger total output power can be thus obtained. - Graphical abstract: The thermal and electrical characteristics of different heat exchangers of automotive exhaust-based thermoelectric generator are discussed, to obtain higher interface temperature and thermal uniformity. - Highlights: • Different internal structures and thickness of heat exchangers were proposed. • Power output testing system of the two heat exchangers was characterized. • Chaos-shaped heat exchanger (5 mm thickness) shows better performance

  7. Hydraulic Validation of the LHC Cold Mass Heat Exchanger Tube

    CERN Document Server

    Provenaz, P

    1998-01-01

    The knowledge of the helium mass flow vs. the fraction of the tube wetted by the liquid helium II in the heat exchanger is a crucial input parameter for the heat exchange since the heat flux is direct ly proportional to the wetted surface. In the range of liquid and gas velocities inside the heat exchanger, the liquid flow behaves like in an open channel. Looking at the flow equations for such a s ituation, the velocity depends on the fluid properties only by the friction factor which is a function of the Reynolds number. Thus it was decided to build an experiment with water in order to check t he open channel equations in the heat exchanger geometry. This paper shows the results for water and gives the extrapolation for helium.

  8. Progress Report for Diffusion Welding of the NGNP Process Application Heat Exchangers

    Energy Technology Data Exchange (ETDEWEB)

    R.E. Mizia; D.E. Clark; M.V. Glazoff; T.E. Lister; T.L. Trowbridge

    2011-04-01

    The NGNP Project is currently investigating the use of metallic, diffusion welded, compact heat exchangers to transfer heat from the primary (reactor side) heat transport system to the secondary heat transport system. The intermediate heat exchanger will transfer this heat to downstream applications such as hydrogen production, process heat, and electricity generation. The channeled plates that make up the heat transfer surfaces of the intermediate heat exchanger will have to be assembled into an array by diffusion welding.

  9. High temperature corrosion of advanced ceramic materials for hot gas filters and heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Crossland, C.E.; Shelleman, D.L.; Spear, K.E. [Pennsylvania State Univ., University Park, PA (United States)] [and others

    1996-08-01

    A vertical flow-through furnace has been built to study the effect of corrosion on the morphology and mechanical properties of ceramic hot gas filters. Sections of 3M Type 203 and DuPont Lanxide SiC-SiC filter tubes were sealed at one end and suspended in the furnace while being subjected to a simulated coal combustion environment at 870{degrees}C. X-ray diffraction and electron microscopy is used to identify phase and morphology changes due to corrosion while burst testing determines the loss of mechanical strength after exposure to the combustion gases. Additionally, a thermodynamic database of gaseous silicon compounds is currently being established so that calculations can be made to predict important products of the reaction of the environment with the ceramics. These thermodynamic calculations provide useful information concerning the regimes where the ceramic may be degraded by material vaporization. To verify the durability and predict lifetime performance of ceramic heat exchangers in coal combustion environments, long-term exposure testing of stressed (internally pressurized) tubes must be performed in actual coal combustion environments. The authors have designed a system that will internally pressurize 2 inch OD by 48 inch long ceramic heat exchanger tubes to a maximum pressure of 200 psi while exposing the outer surface of the tubes to coal combustion gas at the Combustion and Environmental Research Facility (CERF) at the Pittsburgh Energy and Technology Center. Water-cooled, internal o-ring pressure seals were designed to accommodate the existing 6 inch by 6 inch access panels of the CERF. Tubes will be exposed for up to a maximum of 500 hours at temperatures of 2500 and 2600{degrees}F with an internal pressure of 200 psi. If the tubes survive, their retained strength will be measured using the high temperature tube burst test facility at Penn State University. Fractographic analysis will be performed to identify the failure source(s) for the tubes.

  10. Experimental investigate of heat transfer for graphene/water nanofluid in micro heat exchanger

    Science.gov (United States)

    Abd Elhafez, S. E.; Abo-Zahhad, E. M.; El-Shazly, A. H.; El-Kady, M. F.

    2017-02-01

    In this investigation, the heat transfer characteristics of graphene nano platelets (GNPs)/water nanofluid were studied in a micro heat exchanger (MHE). The micro heat exchanger performance was also examined. The test setup was worked out in the laminar regime with Reynold numbers varying between 100 and 400GNPs/water nanofluid was prepared three different concentrations (0.025 wt. %, 0.05 wt. % and 0.1 wt. %) using ultrasonic wave. The influence of mass flow rate, inlet temperatures and weight fraction on the overall heat transfer coefficient (U) and logarithmic mean temperature (LMTD) were examined. The results showed considerable enhancement on the overall heat transfer coefficient of graphene/water nanofluid and the MHE effectiveness. A maximum enhancement on overall heat transfer coefficient was reached to 150% at Re=100 by 0.1wt% nanofluid. The effectiveness of micro heat exchanger was enhanced by increase weight fraction of graphene nanoparticle. Moreover, the experimental results showed that 0.1 wt. % GNPs/water nanofluid, flowing through MHE, has had high pressure drop, and pumping power, when it has been compared with 0.5 wt. % and 0.025 wt.%.

  11. Heat exchanger with oscillating flow

    Science.gov (United States)

    Scotti, Stephen J. (Inventor); Blosser, Max L. (Inventor); Camarda, Charles J. (Inventor)

    1993-01-01

    Various heat exchange apparatuses are described in which an oscillating flow of primary coolant is used to dissipate an incident heat flux. The oscillating flow may be imparted by a reciprocating piston, a double action twin reciprocating piston, fluidic oscillators or electromagnetic pumps. The oscillating fluid flows through at least one conduit in either an open loop or a closed loop. A secondary flow of coolant may be used to flow over the outer walls of at least one conduit to remove heat transferred from the primary coolant to the walls of the conduit.

  12. The use of helical heat exchanger for heat recovery domestic water-cooled air-conditioners

    International Nuclear Information System (INIS)

    Yi Xiaowen; Lee, W.L.

    2009-01-01

    An experimental study on the performance of a domestic water-cooled air-conditioner (WAC) using tube-in-tube helical heat exchanger for preheating of domestic hot water was carried out. The main aims are to identify the comprehensive energy performance (space cooling and hot water preheating) of the WAC and the optimum design of the helical heat exchanger taking into account the variation in tap water flow rate. A split-type WAC was set up for experimental study at different indoor and outdoor conditions. The cooling output, the amount of recovered heat, and the power consumption for different hot water flow rates were measured. The experimental results showed that the cooling coefficient of performance (COP) of the WAC improves with the inclusion of the heat recovery option by a minimum of 12.3%. This can be further improved to 20.6% by an increase in tap water flow rate. Same result was observed for the comprehensive COP of the WAC. The maximum achievable comprehensive COP was 4.92 when the tap water flow rate was set at 7.7 L/min. The overall heat transfer coefficient of the helical heat exchanger under various operating conditions were determined by Wilson plot. A mathematical model relating the over all heat transfer coefficient to the outer pipe diameter was established which provides a convenient way of optimising the design of the helical heat exchanger

  13. Thermal characterisation of compact heat exchangers for air heating and cooling in electric vehicles

    International Nuclear Information System (INIS)

    Torregrosa-Jaime, B.; Corberán, J.M.; Payá, J.; Delamarche, J.L.

    2017-01-01

    The use of air conditioning in all-electric cars reduces their driving range by 33% in average. With the purpose of reducing the energy consumption of the vehicle and optimising the performance of the batteries, the mobile air-conditioning can be integrated with the temperature control system of the powertrain by means of a coolant loop. In such layouts, the air-to-coolant heat exchangers must operate efficiently in both air heating and cooling modes. Dynamic simulation tools comprising the entire thermal system are essential to assess its performance. In this context, fast but accurate models of the system components are required. This paper presents the thermal characterisation of a commercial compact louvered-fin flat-tube heat exchanger (heater core) for this novel application, based on an experimental campaign comprising 279 working points that reflect real air-conditioning (heating and cooling) working conditions. A general methodology to fit a single correlation of the global heat transfer coefficient for both dry and wet working conditions is explained. The semiempirical correlation developed is employed in a single-node model of the heat exchanger that requires minimal computation time. The present model predicts the heat transfer rate with an average deviation of 3.5% in the cases with dehumidification and 1.9% in the cases when the heat exchanger remains dry.

  14. Non-newtonian heat transfer on a plate heat exchanger with generalized configurations

    Energy Technology Data Exchange (ETDEWEB)

    Carezzato, A.; Tadini, C.C.; Gut, J.A.W. [Department of Chemical Engineering, Escola Politecnica, University of Sao Paulo, Sao Paulo (Brazil); Alcantara, M.R. [Department of Fundamental Chemistry, Institute of Chemistry, University of Sao Paulo, Sao Paulo (Brazil); Telis-Romero, J. [Department of Food Engineering and Technology, Universidade Estadual Paulista, Sao Jose do Rio Preto (Brazil)

    2007-01-15

    For the configuration optimization of plate heat exchangers (PHEs), the mathematical models for heat transfer and pressure drop must be valid for a wide range of operational conditions of all configurations of the exchanger or the design results may be compromised. In this investigation, the thermal model of a PHE is adjusted to fit experimental data obtained from non-Newtonian heat transfer for eight different configurations, using carboxymethylcellulose solutions (CMC) as test fluid. Although it is possible to successfully adjust the model parameters, Newtonian and non-Newtonian heat transfer cannot be represented by a single generalized correlation. In addition, the specific heat, thermal conductivity and power-law rheological parameters of CMC solutions were correlated with temperature, over a range compatible with a continuous pasteurization process. (Abstract Copyright [2007], Wiley Periodicals, Inc.)

  15. BASIMO - Borehole Heat Exchanger Array Simulation and Optimization Tool

    Science.gov (United States)

    Schulte, Daniel O.; Bastian, Welsch; Wolfram, Rühaak; Kristian, Bär; Ingo, Sass

    2017-04-01

    Arrays of borehole heat exchangers are an increasingly popular source for renewable energy. Furthermore, they can serve as borehole thermal energy storage (BTES) systems for seasonally fluctuating heat sources like solar thermal energy or district heating grids. The high temperature level of these heat sources prohibits the use of the shallow subsurface for environmental reasons. Therefore, deeper reservoirs have to be accessed instead. The increased depth of the systems results in high investment costs and has hindered the implementation of this technology until now. Therefore, research of medium deep BTES systems relies on numerical simulation models. Current simulation tools cannot - or only to some extent - describe key features like partly insulated boreholes unless they run fully discretized models of the borehole heat exchangers. However, fully discretized models often come at a high computational cost, especially for large arrays of borehole heat exchangers. We give an update on the development of BASIMO: a tool, which uses one dimensional thermal resistance and capacity models for the borehole heat exchangers coupled with a numerical finite element model for the subsurface heat transport in a dual-continuum approach. An unstructured tetrahedral mesh bypasses the limitations of structured grids for borehole path geometries, while the thermal resistance and capacity model is improved to account for borehole heat exchanger properties changing with depth. Thereby, partly insulated boreholes can be considered in the model. Furthermore, BASIMO can be used to improve the design of BTES systems: the tool allows for automated parameter variations and is readily coupled to other code like mathematical optimization algorithms. Optimization can be used to determine the required minimum system size or to increase the system performance.

  16. Model Based Controller Design for a Shell and Tube Heat Exchanger

    Directory of Open Access Journals (Sweden)

    S. Nithya

    2007-10-01

    Full Text Available In all the process industries the process variables like flow, pressure, level and temperature are the main parameters that need to be controlled in both set point and load changes. The transfer of heat is one of the main important operation in the heat exchanger .The transfer of heat may be fluid to fluid, gas to gas i.e. in the same phase or the phase change can occur on either side of the heat exchanger. The control of heat exchanger is complex due to its nonlinear dynamics. For this nonlinear process of a heat exchanger the model is identified to be First Order plus Dead Time (FOPDT.The Internal Model Control (IMC is one of the model predictive control methods based on the predictive output of the process model. The conventional controller tuning is compared with IMC techniques and it found to be suitable for heat exchanger than the conventional PI tuning.

  17. Helically coiled tube heat exchanger

    International Nuclear Information System (INIS)

    Harris, A.M.

    1981-01-01

    In a heat exchanger such as a steam generator for a nuclear reactor, two or more bundles of helically coiled tubes are arranged in series with the tubes in each bundle integrally continuing through the tube bundles arranged in series therewith. Pitch values for the tubing in any pair of tube bundles, taken transverse to the path of the reactor coolant flow about the tubes, are selected as a ratio of two unequal integers to permit efficient operation of each tube bundle while maintaining the various tube bundles of the heat exchanger within a compact envelope. Preferably, the helix angle and tube pitch parallel to the path of coolant flow are constant for all tubes in a single bundle so that the tubes are of approximately the same length within each bundle

  18. Fluidized-Bed Heat Transfer Modeling for the Development of Particle/Supercritical-CO2 Heat Exchanger

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Zhiwen [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Martinek, Janna G [National Renewable Energy Laboratory (NREL), Golden, CO (United States)

    2017-06-03

    Concentrating solar power (CSP) technology is moving toward high-temperature and high-performance design. One technology approach is to explore high-temperature heat-transfer fluids and storage, integrated with a high-efficiency power cycle such as the supercritical carbon dioxide (s-CO2) Brayton power cycle. The s-CO2 Brayton power system has great potential to enable the future CSP system to achieve high solar-to-electricity conversion efficiency and to reduce the cost of power generation. Solid particles have been proposed as a possible high-temperature heat-transfer medium that is inexpensive and stable at high temperatures above 1,000 degrees C. The particle/heat exchanger provides a connection between the particles and s-CO2 fluid in the emerging s-CO2 power cycles in order to meet CSP power-cycle performance targets of 50% thermal-to-electric efficiency, and dry cooling at an ambient temperature of 40 degrees C. The development goals for a particle/s-CO2 heat exchanger are to heat s-CO2 to =720 degrees C and to use direct thermal storage with low-cost, stable solid particles. This paper presents heat-transfer modeling to inform the particle/s-CO2 heat-exchanger design and assess design tradeoffs. The heat-transfer process was modeled based on a particle/s-CO2 counterflow configuration. Empirical heat-transfer correlations for the fluidized bed and s-CO2 were used in calculating the heat-transfer area and optimizing the tube layout. A 2-D computational fluid-dynamics simulation was applied for particle distribution and fluidization characterization. The operating conditions were studied from the heat-transfer analysis, and cost was estimated from the sizing of the heat exchanger. The paper shows the path in achieving the cost and performance objectives for a heat-exchanger design.

  19. Prototype Vent Gas Heat Exchanger for Exploration EVA - Performance and Manufacturing Characteristics

    Science.gov (United States)

    Quinn, Gregory J.; Strange, Jeremy; Jennings, Mallory

    2013-01-01

    NASA is developing new portable life support system (PLSS) technologies, which it is demonstrating in an unmanned ground based prototype unit called PLSS 2.0. One set of technologies within the PLSS provides suitable ventilation to an astronaut while on an EVA. A new component within the ventilation gas loop is a liquid-to-gas heat exchanger to transfer excess heat from the gas to the thermal control system s liquid coolant loop. A unique bench top prototype heat exchanger was built and tested for use in PLSS 2.0. The heat exchanger was designed as a counter-flow, compact plate fin type using stainless steel. Its design was based on previous compact heat exchangers manufactured by United Technologies Aerospace Systems (UTAS), but was half the size of any previous heat exchanger model and one third the size of previous liquid-to-gas heat exchangers. The prototype heat exchanger was less than 40 cubic inches and weighed 2.57 lb. Performance of the heat exchanger met the requirements and the model predictions. The water side and gas side pressure drops were less 0.8 psid and 0.5 inches of water, respectively, and an effectiveness of 94% was measured at the nominal air side pressure of 4.1 psia.

  20. Assessment of Real Heat Transfer Coefficients through Shell and Tube and Plate Heat Exchangers

    Directory of Open Access Journals (Sweden)

    Dan CONSTANTINESCU

    2011-07-01

    Full Text Available The purpose of this paper is to present a procedure used in the assessment of the real heat transfer characteristic of shell and tube and plate heat exchangers. The theoretical fundamentals of the procedure are introduced as well as the measured data collection and processing. The theoretical analysis is focused on the adoption of criterial equations which, subjected to certain verification criteria presented in the paper, provide the most credible value of the convection heat transfer coefficients inside the circular and flat tubes. In the end two case studies are presented, one concerning a shell and tube heat exchanger operational at INCERC Thermal Substation and the other concerning a plate heat exchanger tested on the Laboratory Stand of the Department of Building Services and Efficient Use of Energy in Buildings of INCERC Bucharest.

  1. Dual Expander Cycle Rocket Engine with an Intermediate, Closed-cycle Heat Exchanger

    Science.gov (United States)

    Greene, William D. (Inventor)

    2008-01-01

    A dual expander cycle (DEC) rocket engine with an intermediate closed-cycle heat exchanger is provided. A conventional DEC rocket engine has a closed-cycle heat exchanger thermally coupled thereto. The heat exchanger utilizes heat extracted from the engine's fuel circuit to drive the engine's oxidizer turbomachinery.

  2. Estimation and optimization of heat transfer and overall presure drop for a shell and tube heat exchanger

    Energy Technology Data Exchange (ETDEWEB)

    Rao, Bala Bhaskara [Dept. of Mechanical Engineering, SISTAM College, JNTU, Kakinada (India); Raju, V. Ramachandra [Dept. of Mechanical Engineering, JNTU, Kakinada (India); Deepak, B. B V. L. [Dept. of Industrial Design, National Institute of Technology, Rourkela (India)

    2017-01-15

    Most thermal/chemical industries are equipped with heat exchangers to enhance thermal efficiency. The performance of heat exchangers highly depends on design modifications in the tube side, such as the cross-sectional area, orientation, and baffle cut of the tube. However, these parameters do not exhibit a specific relation to determining the optimum design condition for shell and tube heat exchangers with a maximum heat transfer rate and reduced pressure drops. Accordingly, experimental and numerical simulations are performed for a heat exchanger with varying tube geometries. The heat exchanger considered in this investigation is a single-shell, multiple-pass device. A Generalized regression neural network (GRNN) is applied to generate a relation among the input and output process parameters for the experimental data sets. Then, an Artificial immune system (AIS) is used with GRNN to obtain optimized input parameters. Lastly, results are presented for the developed hybrid GRNN-AIS approach.

  3. Evaluation of soil thermal potential under Tunisian climate using a new conic basket geothermal heat exchanger: Energy and exergy analysis

    International Nuclear Information System (INIS)

    Boughanmi, Hassen; Lazaar, Mariem; Farhat, Abdelhamid; Guizani, Amenallah

    2017-01-01

    Highlights: • Conic geothermal basket heat exchanger (CBGHE) is experimentally investigated. • Charging and discharging processes of CBGHE are evaluated. • Energy and exergy efficiencies of CBGHE are performed. • High and stable performance of surface geothermal energy in Tunisia is established. - Abstract: Geothermal heat exchangers system composed of two conic baskets serially connected is designed and realized. Both heat exchangers are made in polyethylene high-density material and have a length of 3 m each one. They will be used for greenhouse cooling and heating through a geothermal heat pump. Its conical geometry is selected to reduce the operation cost and the exploited area, compared to vertical and horizontal geothermal heat exchangers often used. It also assures the maximum of heat exchange with the soil. The aim of this study is to determine the thermal performance of one Conic Basket Geothermal Heat Exchanger (CBGHE), buried at 3 m deep, in the exploitation of the soil thermal potential, in summer. A rate of heat exchange with the soil is determined and the global heat exchange of the CBGHE is assessed. Its energy and exergy efficiencies are also evaluated using both first and second law of thermodynamic. Results show that the specific heat exchange ranges between 20 W m"−"1 and 50 W m"−"1. Maximal energetic and exergetic efficiencies of the CBGHE, equal to 62% and 37% respectively, are reached for a mass flow rate of 0.1 kg s"−"1. For this value of mass flow rate, the overall heat exchange coefficient is of 52 W m"−"2 K"−"1.

  4. Heat Exchanger Tube to Tube Sheet Joints Corrosion Behavior

    Directory of Open Access Journals (Sweden)

    M. Iancu

    2013-03-01

    Full Text Available Paper presents the studies made by the authors above the tube to tube sheet fittings of heat exchanger with fixed covers from hydrofining oil reforming unit. Tube fittings are critical zones for heat exchangers failures. On a device made from material tube and tube sheet at real joints dimensions were establish axial compression force and traction force at which tube is extracted from expanded joint. Were used two shapes joints with two types of fittings surfaces, one with smooth hole of tube sheet and other in which on boring surface we made a groove. From extracted expanded tube zones were made samples for corrosion tests in order to establish the corrosion rate, corrosion potential and corrosion current in working mediums such as hydrofining oil and industrial water at different temperatures. The corrosion rate values and the temperature influence are important to evaluate joints durability and also the results obtained shows that the boring tube sheet shape with a groove on hole tube shape presents a better corrosion behavior then the shape with smooth hole tube sheet.

  5. Design, Installation, and Monitoring of a New Downhole Heat Exchanger

    Energy Technology Data Exchange (ETDEWEB)

    Chiasson, A.D.; G.G. Culver (Geo-Heat Center, Oregon Institute of Technology, Klamath Falls, OR, USA); Favata, D. (Alternative Geothermal Solutions, Oklahoma City, OK, USA); Keiffer, S. (Facilities Services, Oregon Institute of Technology, Klamath Falls, OR, USA)

    2005-01-01

    The downhole heat exchanger (DHE) is used to provide space heating and domestic hot water from a single geothermal well. The most common construction of DHEs has been black iron, which is subject to failure by corrosion. This paper describes the design, installation, and monitoring of a new type of DHE constructed of cross-linked polyethylene plastic (PEX), a material known for its relatively high temperature and pressure rating, durability, and chemical resistance. The PEX DHE was installed as a retrofit at a residence in Klamath Falls, OR and a data logger was used to record system temperatures at 5-minute intervals for the 2004-2005 heating season. Observations thus far show the PEX assembly to be an acceptable DHE.

  6. Design, installation, and monitoring of a new downhold heat exchanger

    Energy Technology Data Exchange (ETDEWEB)

    Chiasson, A.D.; Culver, G.G.; Favata, D., Keiffer, S.

    2005-01-01

    The downhole heat exchanger (DHE) is used to provide space heating and domestic hot water from a single geothermal well. The most common construction of DHEs has been black iron, which is subject to failure by corrosion. This paper describes the design, installation, and monitoring of a new type of DHE constructed of cross-linked polyethylene plastic (PEX), a material known for its relatively high temperature and pressure rating, durability, and chemical resistance. The PEX DHE was installed as a retrofit at a residence in Klamath Falls, OR and a data logger was used to record system temperatures at 5-minute intervals for the 2004-2005 heating season. Observations thus far show the PEX assembly to be an acceptable DHE.

  7. Experimental study on heat pipe assisted heat exchanger used for industrial waste heat recovery

    International Nuclear Information System (INIS)

    Ma, Hongting; Yin, Lihui; Shen, Xiaopeng; Lu, Wenqian; Sun, Yuexia; Zhang, Yufeng; Deng, Na

    2016-01-01

    Highlights: • A heat pipe heat exchanger (HPHE) was used to recycle the waste heat in a slag cooling process of steel industry. • An specially designed on-line cleaning device was construed and used to enhance the heat transfer of HPHE. • The performance characteristics of a HPHE has been assessed by integrating the first and second law of thermodynamics. • The optimum operation conditions was determined by integrating the first and the second law of thermodynamics. - Abstract: Steel industry plays an important role economically in China. A great amount of hot waste liquids and gases are discharged into environment during many steelmaking processes. These waste liquids and gases have crucial energy saving potential, especially for steel slag cooling process. It could be possible to provide energy saving by employing a waste heat recovery system (WHRS). The optimum operation condition was assessed by integrating the first and the second law of thermodynamics for a water–water heat pipe heat exchanger (HPHE) for a slag cooling process in steel industry. The performance characteristics of a HPHE has been investigated experimentally by analyzing heat transfer rate, heat transfer coefficient, effectiveness, exergy efficiency and number of heat transfer units (NTU). A specially designed on-line cleaning device was used to clean the heat exchange tubes and enhance heat transfer. The results indicated that the exergy efficiency increased with the increment of waste water mass flow rate at constant fresh water mass flow rate, while the effectiveness decreased at the same operation condition. As the waste water mass flow rate varied from 0.83 m"3/h to 1.87 m"3/h, the effectiveness and exergy efficiency varied from 0.19 to 0.09 and from 34% to 41%, respectively. In the present work, the optimal flow rates of waste water and fresh water were 1.20 m"3/h and 3.00 m"3/h, respectively. The on-line cleaning device had an obvious effect on the heat transfer, by performing

  8. Inverse heat transfer problem in digital temperature control in plate fin and tube heat exchangers

    Science.gov (United States)

    Taler, Dawid; Sury, Adam

    2011-12-01

    The aim of the paper is a steady-state inverse heat transfer problem for plate-fin and tube heat exchangers. The objective of the process control is to adjust the number of fan revolutions per minute so that the water temperature at the heat exchanger outlet is equal to a preset value. Two control techniques were developed. The first is based on the presented mathematical model of the heat exchanger while the second is a digital proportional-integral-derivative (PID) control. The first procedure is very stable. The digital PID controller becomes unstable if the water volumetric flow rate changes significantly. The developed techniques were implemented in digital control system of the water exit temperature in a plate fin and tube heat exchanger. The measured exit temperature of the water was very close to the set value of the temperature if the first method was used. The experiments showed that the PID controller works also well but becomes frequently unstable.

  9. Compact heat exchanger technologies for the HTRs recuperator application

    International Nuclear Information System (INIS)

    Thonon, B.; Breuil, E.

    2001-01-01

    Modern HTR nuclear power plants which are now under development (projects GT-MHR, PBMR) are based on the direct cycle concept. This concept leads to a more important efficiency compared to the steam cycle but requires the use of high performance components such as an helium/helium heat exchanger called recuperator to guarantee the cycle efficiency. Using this concept, a net plant efficiency of around 50% can be achieved in the case of an electricity generating plant. As geometric constraints are particularly important for such a gas reactor to limit the size of the primary vessels, compact heat exchangers operating at high pressure and high temperature are attractive potential solutions for the recuperator application. In this frame, Framatome and CEA have reviewed the various technologies of compact heat exchangers used in industry. The first part of the paper will give a short description of the heat exchangers technologies and their ranges of application. In a second part, a selection of potential compact heat exchangers technologies are proposed for the recuperator application. This selection will be based upon their capabilities to cope with the operating conditions parameters (pressure, temperature, flow rate) and with other parameters such as fouling, corrosion, compactness, weight, maintenance and reliability. (author)

  10. Laminar fluid flow and heat transfer in a fin-tube heat exchanger with vortex generators

    Energy Technology Data Exchange (ETDEWEB)

    Yanagihara, J.I.; Rodriques, R. Jr. [Polytechnic School of Univ. of Sao Paolo, Sao Paolo (Brazil). Dept. of Mechanical Engineering

    1996-12-31

    Development of heat transfer enhancement techniques for fin-tube heat exchangers has great importance in industry. In recent years, heat transfer augmentation by vortex generators has been considered for use in plate fin-tube heat exchangers. The present work describes a numerical investigation about the influence of delta winglet pairs of vortex generators on the flow structure and heat transfer of a plate fin-tube channel. The Navier-Stokes and Energy equations are solved by the finite volume method using a boundary-fitted coordinate system. The influence of vortex generators parameters such as position, angle of attack and aspect ratio were investigated. Local and global influences of vortex generators in heat transfer and flow losses were analyzed by comparison with a model using smooth fin. The results indicate great advantages of this type of geometry for application in plate fin-tube heat exchangers, in terms of large heat transfer enhancement and small pressure loss penalty. (author)

  11. Laminar fluid flow and heat transfer in a fin-tube heat exchanger with vortex generators

    Energy Technology Data Exchange (ETDEWEB)

    Yanagihara, J I; Rodriques, R Jr [Polytechnic School of Univ. of Sao Paolo, Sao Paolo (Brazil). Dept. of Mechanical Engineering

    1997-12-31

    Development of heat transfer enhancement techniques for fin-tube heat exchangers has great importance in industry. In recent years, heat transfer augmentation by vortex generators has been considered for use in plate fin-tube heat exchangers. The present work describes a numerical investigation about the influence of delta winglet pairs of vortex generators on the flow structure and heat transfer of a plate fin-tube channel. The Navier-Stokes and Energy equations are solved by the finite volume method using a boundary-fitted coordinate system. The influence of vortex generators parameters such as position, angle of attack and aspect ratio were investigated. Local and global influences of vortex generators in heat transfer and flow losses were analyzed by comparison with a model using smooth fin. The results indicate great advantages of this type of geometry for application in plate fin-tube heat exchangers, in terms of large heat transfer enhancement and small pressure loss penalty. (author)

  12. Metal foam - a material for heat engineering. Porous structures increase the efficiency of heat exchangers and cooling elements; Metallschaum - ein Werkstoff fuer die Waermetechnik. Offenporige Strukturen steigern die Effizienz von Waermeuebertragern und Kuehlelementen

    Energy Technology Data Exchange (ETDEWEB)

    Meyer, Franz

    2016-11-01

    Metal foams are increasingly developing into materials with diverse uses. While metal foams with closed pores have already become established as rigid and strong lightweight materials, the open-cell variant is suitable for thermal engineering applications. Until now, the material has been rarely used in heat exchangers or coolers because the production is expensive and its application little tested. Researchers at the Fraunhofer Institute for Manufacturing Technology and Advanced Materials IFAM in Dresden now want to change this. Together with industry partners, they are further developing the production method, are characterising different metal foams and are testing them in practice.

  13. Intensification of Evaporation and Condensation Processes in Heat Exchange Apparatus

    Directory of Open Access Journals (Sweden)

    L. L. Vasiliev

    2005-01-01

    Full Text Available The paper describes proposed design solutions for an intensification of heat transfer in evaporation and condensation heat exchangers. Complex experimental research of heat and mass transfer processes in flat and round cross-section miniature heat pipes is carried out. Optimization, development, manufacturing and an experimental investigation of copper miniature heat pipes with sintered powder are executed. Investigation results of capillary-porous structure properties that are used in evaporation and condensation heat-exchange apparatus are presented.

  14. Air Circulation and Heat Exchange Under Reduced Pressures

    Science.gov (United States)

    Rygalov, V.; Wheeler, R.; Dixon, M.; Fowler, P.; Hillhouse, L.

    2010-01-01

    Heat exchange rates decrease non-linearly with reductions in atmospheric pressure. This decrease creates risk of thermal stress (elevated leaf temperatures) for plants under reduced pressures. Forced convection (fans) significantly increases heat exchange rate under almost all pressures except below 10 kPa. Plant cultivation techniques under reduced pressures will require forced convection. The cooling curve technique is a reliable means of assessing the influence of environmental variables like pressure and gravity on gas exchange of plant. These results represent the extremes of gas exchange conditions for simple systems under variable pressures. In reality, dense plant canopies will exhibit responses in between these extremes. More research is needed to understand the dependence of forced convection on atmospheric pressure. The overall thermal balance model should include latent and radiative exchange components.

  15. Heat exchange studies on coconut oil cells as thermal energy storage for room thermal conditioning

    Science.gov (United States)

    Sutjahja, I. M.; Putri, Widya A.; Fahmi, Z.; Wonorahardjo, S.; Kurnia, D.

    2017-07-01

    As reported by many thermal environment experts, room air conditioning might be controlled by thermal mass system. In this paper we discuss the performance of coconut oil cells as room thermal energy storage. The heat exchange mechanism of coconut oil (CO) which is one of potential organic Phase Change Material (PCM) is studied based on the results of temperature measurements in the perimeter and core parts of cells. We found that the heat exchange performance, i.e. heat absorption and heat release processes of CO cells are dominated by heat conduction in the sensible solid from the higher temperature perimeter part to the lower temperature core part and heat convection during the solid-liquid phase transition and sensible liquid phase. The capability of heat absorption as measured by the reduction of air temperature is not influenced by CO cell size. Besides that, the application of CO as the thermal mass has to be accompanied by air circulation to get the cool sensation of the room’s occupants.

  16. Study of heat exchange in cooling systems of heat-stressed structures

    Science.gov (United States)

    Vikulin, A. V.; Yaroslavtsev, N. L.; Zemlyanaya, V. A.

    2017-01-01

    Increasing working parameters of the cycle of gas-turbine engines, complicating design of gas-turbine plants, as well as growing aerodynamic, thermal, static, and dynamic loads, necessitate the development of promising cooling systems for heat-stressed structures. This work is devoted to an experimental study of heat exchange in ducts equipped with systems of inclined and cross walls (fins). It has been found that an increase in the Reynolds number Re from 3000 to 20000 leads to a decrease in the heat exchange, which is characterized by the relative Nusselt number overline{Nu}, by 19-30% at the angle of inclination of the walls φ = 0, 40°, 50°, and 90° if the length of the walls x w is comparable to the spacing b s and by 12-15% at φ = 30° and 90° if x w ≫ b s. If cross walls are used in cooling ducts, the length of the walls x w plays the governing role; an increase in this characteristic from 1.22 × 10-3 to 3.14 × 10-3 m leads to an increase in the intensity of heat exchange by 30-40% and to a decrease in the capacity of the entire system of the walls. It has been shown that, on surfaces with wavy fins, the intensity of heat exchange is closest to that determined in the models under study. For example, values of the Colborne criterion StPr2/3 for ducts equipped with wavy fins and for the models under study differ only slightly (by 2-20% depending on the value of the angle φ). However, the difference for surfaces with short plate fins and ducts equipped with inclined walls is high (30-40%). This is due to the design features of these surfaces and to the severe effect of the inlet portion on heat exchange, since the surfaces are characterized by a higher ratio of the duct length to the hydraulic diameter L/d h at small fin thicknesses ((0.1-0.15) × 10-3 m). The experimental results can be used in developing designs of nozzle and rotor blades of high-temperature gas turbines in gas-turbine engines and plants.

  17. Methods of designing and manufacturing a heat exchanger for the ...

    African Journals Online (AJOL)

    The article describes the method of calculation, design and manufacture of the the plate heat exchanger for the gas turbine plants with heat recovery. We represented the method of threedimensional calculation, which allowed conducting a virtual experiment and clarifying the design of the heat exchanger for the given ...

  18. Temperature response functions (G-functions) for single pile heat exchangers

    International Nuclear Information System (INIS)

    Loveridge, Fleur; Powrie, William

    2013-01-01

    Foundation piles used as heat exchangers as part of a ground energy system have the potential to reduce energy use and carbon dioxide emissions from new buildings. However, current design approaches for pile heat exchangers are based on methods developed for boreholes which have a different geometry, with a much larger aspect (length to diameter) ratio. Current methods also neglect the transient behaviour of the pile concrete, instead assuming a steady state resistance for design purposes. As piles have a much larger volume of concrete than boreholes, this neglects the significant potential for heat storage within the pile. To overcome these shortcomings this paper presents new pile temperature response functions (G-functions) which are designed to reflect typical geometries of pile heat exchangers and include the transient response of the pile concrete. Owing to the larger number of pile sizes and pipe configurations which are possible with pile heat exchangers it is not feasible to developed a single unified G-function and instead upper and lower bound solutions are provided for different aspects ratios. - Highlights: • We present new temperature response functions for pile heat exchangers. • The functions include transient heat transfer within the pile concrete. • Application of the functions reduces the resulting calculated temperature ranges. • Greater energy efficiency is possible by accounting for heat storage in the pile

  19. Design and simulation of heat exchangers using Aspen HYSYS, and Aspen exchanger design and rating for paddy drying application

    Science.gov (United States)

    Janaun, J.; Kamin, N. H.; Wong, K. H.; Tham, H. J.; Kong, V. V.; Farajpourlar, M.

    2016-06-01

    Air heating unit is one of the most important parts in paddy drying to ensure the efficiency of a drying process. In addition, an optimized air heating unit does not only promise a good paddy quality, but also save more for the operating cost. This study determined the suitable and best specifications heating unit to heat air for paddy drying in the LAMB dryer. In this study, Aspen HYSYS v7.3 was used to obtain the minimum flow rate of hot water needed. The resulting data obtained from Aspen HYSYS v7.3 were used in Aspen Exchanger Design and Rating (EDR) to generate heat exchanger design and costs. The designs include shell and tubes and plate heat exchanger. The heat exchanger was designed in order to produce various drying temperatures of 40, 50, 60 and 70°C of air with different flow rate, 300, 2500 and 5000 LPM. The optimum condition for the heat exchanger were found to be plate heat exchanger with 0.6 mm plate thickness, 198.75 mm plate width, 554.8 mm plate length and 11 numbers of plates operating at 5000 LPM air flow rate.

  20. A lumped parameter, low dimension model of heat exchanger

    International Nuclear Information System (INIS)

    Kanoh, Hideaki; Furushoo, Junji; Masubuchi, Masami

    1980-01-01

    This paper reports on the results of investigation of the distributed parameter model, the difference model, and the model of the method of weighted residuals for heat exchangers. By the method of weighted residuals (MWR), the opposite flow heat exchanger system is approximated by low dimension, lumped parameter model. By assuming constant specific heat, constant density, the same form of tube cross-section, the same form of the surface of heat exchange, uniform flow velocity, the linear relation of heat transfer to flow velocity, liquid heat carrier, and the thermal insulation of liquid from outside, fundamental equations are obtained. The experimental apparatus was made of acrylic resin. The response of the temperature at the exit of first liquid to the variation of the flow rate of second liquid was measured and compared with the models. The MWR model shows good approximation for the low frequency region, and as the number of division increases, good approximation spreads to higher frequency region. (Kato, T.)

  1. Open heat exchanger for improved heat efficiency in geothermal spas

    Energy Technology Data Exchange (ETDEWEB)

    Nasrabady, S.J.; Palsson, H.; Saevarsdottir, G.A.

    2008-09-15

    Hot spas and Jacuzzis are popular in Iceland due to the abundance of reasonably prized geothermal heat available. However the water from the district heating system is too warm to be admitted directly into the spa. For safety reasons the water is mixed with cold water, in order to reduce temperature from about 80 deg C down to 45 deg C, which leads to wasting a large quantity of heat. Therefore a design is suggested here that enables the feeding of geothermal water directly into the spa, omitting the step of mixing it with cold water. The idea is to employ an open heat exchanger that transfers heat from the geothermal water to the bulk water in the spa, before letting it mix with the spa water. A case study was done for one particular spa. Heat load was calculated and measured when the spa was in use, and when it was unused. A design is suggested employing a circular double-plate which is to be placed at the bottom of the spa. This unit will function as an open heat exchanger feeding district heating water into the spa. Free convection takes place at the upper side of the upper plate and forced convection below the upper plate. Heat transfer coefficient for both was calculated. Using results from calculations, temperature distribution at critical parts of spa and plate was modeled. Results are reasonable and promising for a good design that may considerably reduce the energy expenses for a continuously heated geothermal spa

  2. Heat exchangers and recuperators for high temperature waste gases

    Science.gov (United States)

    Meunier, H.

    General considerations on high temperature waste heat recovery are presented. Internal heat recovery through combustion air preheating and external heat recovery are addressed. Heat transfer and pressure drop in heat exchanger design are discussed.

  3. Parametric study of moderator heat exchanger for Candu 6 advanced reactor

    International Nuclear Information System (INIS)

    Umar, Efrizon; Vecchiarelli, Jack

    2000-01-01

    The passive moderator system for Candu 6 advanced reactor require moderator heat exchanger with the small size and the low resistance coefficient of the shell-side. The study is to determine the required size of moderator heat exchanger, and to calculate the shell side of resistance coefficient have been done. Using computer code CATHENA, it is concluded that the moderator heat exchanger can be used at full power-normal operation condition, especially for the cases with 3600 to 8100 number of tube and 15.90 mm tube diameter. This study show that the proposed moderator heat exchanger have given satisfactory results

  4. Numerical Study of Condensation Heat Exchanger Design in a Subcooled Pool: Correlation Investigation

    International Nuclear Information System (INIS)

    Lee, Hee Joon; Ju, Yun Jae; Kang, Han Ok; Lee, Tae Ho; Park, Cheon Tae

    2012-01-01

    Generally the condensation heat exchanger has higher heat transfer coefficient compared to the single phase heat exchanger, so has been widely applied to the cooling systems of energy plant. Recently vertical or horizontal type condensation heat exchangers are being studied for the application to secondary passive cooling system of nuclear plants. Lee and Lee investigated the existing condensation correlation to the experiment for heat exchanger in saturated pool. They concluded Traviss' correlation showed most satisfactory results for the heat transfer coefficient and mass flow rate in a saturated water pool. In this study, a thermal sizing program of vertical condensation heat exchanger to design, TSCON(Thermal Sizing of CONdenser) was validated with the existing experimental data of condensation heat exchanger in a subcooled pool for pure steam condensation

  5. Numerical Simulation of Different Models of Heat Pipe Heat Exchanger Using AcuSolve

    Directory of Open Access Journals (Sweden)

    Zainal Nurul Amira

    2017-01-01

    Full Text Available In this paper, a numerical simulation of heat pipe heat exchanger (HPHE is computed by using CFD solver program i.e. AcuSolve. Two idealized model of HPHE are created with different variant of entry’s dimension set to be case 1 and case 2. The geometry of HPHE is designed in SolidWorks and imported to AcuSolve to simulate the fluid flow numerically. The design of HPHE is the key to provide a heat exchanger system to work proficient as expected. Finally, the result is used to optimize and improving heat recovery systems of the increasing demand for energy efficiency in industry.

  6. Studi Eksperimen Pengaruh Variasi Kecepatan Udara Terhadap Performa Heat Exchanger Jenis Compact Heat Exchanger (Radiator) Dengan Susunan Tube Inline Sebagai Pemanas Pada Sistem Pengeringan Batubara

    OpenAIRE

    Irvan Paramananda; Prabowo Prabowo

    2014-01-01

    Pengeringan yang dilakukan pada batu bara dengan memanfaatkan udara panas menggunakan konsep heat exchanger. Salah satu heat exchanger yang sering digunakan adalah heat exchanger dengan tipe single row-fin tube yaitu radiator. Radiator ini akan dimanfaatkan sebagai penghasil udara panas dari air panas yang mengalir dan dihembuskan oleh kipas radiator. Penelitian ini difokuskan pada effectiveness dari komponen radiator fungsi dari kecepatan udara mulai dari kecepatan 1 m/s, 2 m/s, 3 m/s, 4 m/s...

  7. Performance evaluation of cryogenic counter-flow heat exchangers with longitudinal conduction, heat in-leak and property variations

    Science.gov (United States)

    Jiang, Q. F.; Zhuang, M.; Zhu, Z. G.; Y Zhang, Q.; Sheng, L. H.

    2017-12-01

    Counter-flow plate-fin heat exchangers are commonly utilized in cryogenic applications due to their high effectiveness and compact size. For cryogenic heat exchangers in helium liquefaction/refrigeration systems, conventional design theory is no longer applicable and they are usually sensitive to longitudinal heat conduction, heat in-leak from surroundings and variable fluid properties. Governing equations based on distributed parameter method are developed to evaluate performance deterioration caused by these effects. The numerical model could also be applied in many other recuperators with different structures and, hence, available experimental data are used to validate it. For a specific case of the multi-stream heat exchanger in the EAST helium refrigerator, quantitative effects of these heat losses are further discussed, in comparison with design results obtained by the common commercial software. The numerical model could be useful to evaluate and rate the heat exchanger performance under the actual cryogenic environment.

  8. Practical model for economic optimization of a heat recovery plate heat exchanger and its examination

    Energy Technology Data Exchange (ETDEWEB)

    Lepach, T.; Marttila, E.; Hammo, S.

    1997-12-31

    This report presents a practical model for designers whose job it is to dimension a plate heat exchanger used especially in heat recovery systems for ventilation. Special attention was given to the economic optimization of such a unit. The first part of the report presents the most important types of heat exchangers and then goes on to present those that are normally used in ventilation systems for heat recovery. The second part discusses the operating costs, investments required and the savings in costs that can be achieved through heat recovery. The third part takes a look at the theory of heat transfer and the characteristics of heat exchanger. In the finally part, a utilization of this model is presented. The results from this are discussed in the following. The developed equations have been calculated and plotted by the use of the numeric software MATLAB. The code used for calculation with MATLAB is listed in the appendix. (orig.) 16 refs.

  9. Experimental study on the heat transfer characteristics in corrugated and flat plate type heat exchanger

    Energy Technology Data Exchange (ETDEWEB)

    Park, Jung Hun; Jeong, Yong Ki; Jeon, Chung Hwan; Chang, Young June [Busan National Univ., Busan (Korea, Republic of); Lim, Hyeok [DHT, Busan (Korea, Republic of)

    2003-07-01

    An experiment was performed to study heat transfer characteristics between corrugated heat exchanger and flat plate type one. While heat capacity(13.86kW) was provided constantly and the flow speed was varied from 2.8 to 17.9m/s, the temperature and the pressure drop were measured. Furthermore, heat transfer coefficient, Colburn factor and Nusselt number were calculated using them. With increase of the flow speed for both exchangers, the coefficient and the pressure drop increased, but Colburn factor decreased. The coefficient, pressure drop and Colburn factor of the corrugated type were all higher than those of the flat one, which is due to the flow interruption with recirculation and reattachment of the corrugated type. The empirical correlations of Nusselt number were suggested for the tested two heat exchangers.

  10. Simulation and Optimization of the Heat Exchanger for Automotive Exhaust-Based Thermoelectric Generators

    Science.gov (United States)

    Su, C. Q.; Huang, C.; Deng, Y. D.; Wang, Y. P.; Chu, P. Q.; Zheng, S. J.

    2016-03-01

    In order to enhance the exhaust waste heat recovery efficiency of the automotive exhaust-based thermoelectric generator (TEG) system, a three-segment heat exchanger with folded-shaped internal structure for the TEG system is investigated in this study. As the major effect factors of the performance for the TEG system, surface temperature, and thermal uniformity of the heat exchanger are analyzed in this research, pressure drop along the heat exchanger is also considered. Based on computational fluid dynamics simulations and temperature distribution, the pressure drop along the heat exchanger is obtained. By considering variable length and thickness of folded plates in each segment of the heat exchanger, response surface methodology and optimization by a multi-objective genetic algorithm is applied for surface temperature, thermal uniformity, and pressure drop for the folded-shaped heat exchanger. An optimum design based on the optimization is proposed to improve the overall performance of the TEG system. The performance of the optimized heat exchanger in different engine conditions is discussed.

  11. Basic thermo-fluid dynamic problems in high temperature heat exchangers

    International Nuclear Information System (INIS)

    McEligot, D.M.

    1986-01-01

    The authors consider high temperature heat exchangers to be ones where the heat transfer coefficients cannot be predicted confidently by classical analyses for pure forced convection with constant fluid properties. Alternatively, one could consider heat exchangers operating above some arbitrary temperature, say 1000F or 600C perhaps, to be at high temperature conditions. In that case, most common working fluids will be superheated vapors or gases. While some liquid metal heat exchangers are designed to operate in this range, the heat transfer coefficients of liquid metals are usually sufficiently high that the dominant thermal resistance would be due to the second fluid. This paper concentrates on convective heat transfer with gases. Typical applications include modular gas cooled nuclear reactors, proposed nuclear propulsion systems and space power plants, and superheaters in Rankine steam cycles

  12. Multiphysics Numerical Modeling of a Fin and Tube Heat Exchanger

    DEFF Research Database (Denmark)

    Singh, Shobhana; Sørensen, Kim; Condra, Thomas Joseph

    2015-01-01

    In the present research work, a modeling effort to predict the performance of a liquid-gas type fin and tube heat exchanger design is made. Three dimensional (3D) steady state numerical model is developed using commercial software COMSOL Multiphysics based on finite element method (FEM......). For the purposes here, only gas flowing over the fin side is simulated assuming constant inner tube wall temperature. The study couples conjugate heat transfer mechanism with turbulent flow in order to describe the temperature and velocity profile. In addition, performance characteristics of the heat exchanger...... design in terms of heat transfer and pressure loss are determined by parameters such as overall heat transfer coefficient, Colburn j-factor, flow resistance factor, and efficiency index. The model provides useful insights necessary for optimization of heat exchanger design....

  13. Heat exchangers for high-temperature thermodynamic cycles

    International Nuclear Information System (INIS)

    Fraas, A.P.

    1975-01-01

    The special requirements of heat exchangers for high temperature thermodynamic cycles are outlined and discussed with particular emphasis on cost and thermal stress problems. Typical approaches that have been taken to a comprehensive solution intended to meet all of the many boundary conditions are then considered by examining seven typical designs including liquid-to-liquid heat exchangers for nuclear plants, a heater for a closed cycle gas turbine coupled to a fluidized bed coal combustion chamber, steam generators for nuclear plants, a fossil fuel-fired potassium boiler, and a potassium condenser-steam generator. (auth)

  14. Fabrication of High-Temperature Heat Exchangers by Plasma Spraying Exterior Skins on Nickel Foams

    Science.gov (United States)

    Hafeez, P.; Yugeswaran, S.; Chandra, S.; Mostaghimi, J.; Coyle, T. W.

    2016-06-01

    Thermal-sprayed heat exchangers were tested at high temperatures (750 °C), and their performances were compared to the foam heat exchangers made by brazing Inconel sheets to their surface. Nickel foil was brazed to the exterior surface of 10-mm-thick layers of 10 and 40 PPI nickel foam. A plasma torch was used to spray an Inconel coating on the surface of the foil. A burner test rig was built to produce hot combustion gases that flowed over exposed face of the heat exchanger. Cooling air flowed through the foam heat exchanger at rates of up to 200 SLPM. Surface temperature and air inlet/exit temperature were measured. Heat transfer to air flowing through the foam was significantly higher for the thermally sprayed heat exchangers than for the brazed heat exchangers. On an average, thermally sprayed heat exchangers show 36% higher heat transfer than conventionally brazed foam heat exchangers. At low flow rates, the convective resistance is large (~4 × 10-2 m2 K/W), and the effect of thermal contact resistance is negligible. At higher flow rates, the convective resistance decreases (~2 × 10-3 m2 K/W), and the lower contact resistance of the thermally sprayed heat exchanger provides better performance than the brazed heat exchangers.

  15. Development of plate-fin heat exchanger for intermediate heat exchanger of high-temperature gas cooled reactor. Fabrication process, high-temperature strength and creep-fatigue life prediction of plate-fin structure made of Hastelloy X

    International Nuclear Information System (INIS)

    Mizokami, Yorikata; Igari, Toshihide; Nakashima, Keiichi; Kawashima, Fumiko; Sakakibara, Noriyuki; Kishikawa, Ryouji; Tanihira, Masanori

    2010-01-01

    The helium/helium heat exchanger (i.e., intermediate heat exchanger: IHX) of a high-temperature gas-cooled reactor (HTGR) system with nuclear heat applications is installed between a primary system and a secondary system. IHX is operated at the highest temperature of 950degC and has a high capacity of up to 600 MWt. A plate-fin-type heat exchanger is the most suitable for IHX to improve construction cost. The purpose of this study is to develop an ultrafine plate-fin-type heat exchanger with a finer pitch fin than a conventional technology. In the first step, fabrication conditions of the ultrafine plate fin were optimized by press tests. In the second step, a brazing material was selected from several candidates through brazing tests of rods, and brazing conditions were optimized for plate-fin structures. In the third step, tensile strength, creep rupture, fatigue, and creep-fatigue tests were performed as typical strength tests for plate-fin structures. The obtained data were compared with those of the base metal and plate-fin element fabricated from SUS316. Finally, the accuracy of the creep-fatigue life prediction using both the linear cumulative damage rule and the equivalent homogeneous solid method was confirmed through the evaluation of creep-fatigue test results of plate-fin structures. (author)

  16. Role of heat exchangers in helium liquefaction cycles: Simulation studies using Collins cycle

    International Nuclear Information System (INIS)

    Thomas, Rijo Jacob; Ghosh, Parthasarathi; Chowdhury, Kanchan

    2012-01-01

    Highlights: ► Role of heat exchangers in basic helium liquefier analyzed to design large-scale ones. ► Heat exchangers that determine inlet temperature to expanders are more significant. ► Limiting values of nondimensional UA for each heat exchanger have been determined. ► Extra area distributed such that effectiveness of all heat exchangers increase uniformly. ► Heat exchanger performance variation have little influence on the optimum expander flow. - Abstract: Energy efficiency of large-scale helium liquefiers generally employed in fusion reactors and accelerators is determined by the performance of their constituting components. Simulation with Aspen HYSYS ® V7.0, a commercial process simulator, helps to understand the effects of heat exchanger parameters on the performance of a helium liquefier. Effective UA (product of overall heat transfer coefficient U, heat transfer surface area A and deterioration factor F) has been taken as an independent parameter, which takes into account all thermal irreversibilities and configuration effects. Nondimensionalization of parameters makes the results applicable to plants of any capacity. Rate of liquefaction is found to increase linearly with the effectiveness of heat exchangers. Performance of those heat exchangers that determine the inlet temperatures to expanders have more influence on the liquid production. Variation of sizes of heat exchangers does not affect the optimum rate of flow through expanders. Increasing UA improves the rate of liquid production; however, the improvement saturates at limiting UA. Maximum benefit in liquefaction is obtained when the available heat transfer surface area is distributed in such a way that the effectiveness remains equal for all heat exchangers. Conclusions from this study may be utilized in analyzing and designing large helium plants.

  17. Numerical simulation of flow field in shellside of heat exchanger in nuclear power plant

    International Nuclear Information System (INIS)

    Wang Xinliang; Qiu Jinrong; Gong Zili

    2010-01-01

    Heat exchanger is the important equipment of nuclear power plant. Numerical simulation can give the detail information inside the heat exchange, and has been an effective research method. The geometric structure of shell-and-tube heat exchanger is very complex and it is difficult to simulate the whole flow field presently. According to the structure characteristics of the heat exchanger, a periodic whole-section calculation model was presented. The numerical simulation of flow field in shellside of heat exchange of a nuclear power plant was done by using this model. The results of simulation show that heat transfer in the periodic section of the heat exchange is uniform, the heat transfer is enhanced by using baffles in heat exchange, and frictional resistance is primary from the effect of segmental baffles. (authors)

  18. EXPLOSION POTENTIAL ASSESSMENT OF HEAT EXCHANGER NETWORK AT THE PRELIMINARY DESIGN STAGE

    Directory of Open Access Journals (Sweden)

    MOHSIN PASHA

    2016-07-01

    Full Text Available The failure of Shell and Tube Heat Exchangers (STHE is being extensively observed in the chemical process industries. This failure can cause enormous production loss and have a potential of dangerous consequences such as an explosion, fire and toxic release scenarios. There is an urgent need for assessing the explosion potential of shell and tube heat exchanger at the preliminary design stage. In current work, inherent safety index based approach is used to resolve the highlighted issue. Inherent Safety Index for Shell and Tube Heat Exchanger (ISISTHE is a newly developed index for assessing the inherent safety level of a STHE at the preliminary design stage. This index is composed of preliminary design variables and integrated with the process design simulator (Aspen HYSYS. Process information can easily be transferred from process design simulator to MS Excel spreadsheet owing to this integration. This index could potentially facilitate the design engineer to analyse the worst heat exchanger in the heat exchanger network. Typical heat exchanger network of the steam reforming process is presented as a case study and the worst heat exchanger of this network has been identified. It is inferred from this analysis that shell and tube heat exchangers possess high operating pressure, corrected mean temperature difference (CMTD and flammability and reactive potential needs to be critically analysed at the preliminary design stage.

  19. Ventilation Heat Recovery from Wood-Burning Domestic Flues. A Theoretical Analysis Based on a Triple Concentric Tube Heat Exchanger

    Directory of Open Access Journals (Sweden)

    Lionel Druette

    2013-01-01

    Full Text Available This paper presents a new air-heating system concept for energy-efficient dwellings. It is a system designed to heat a low-energy building by coupling a heat-recovery ventilation system with a three-fluid heat exchanger located on the chimney of a wood-pellet stove. The proposed work focuses on the heat transfer that occurs between flue gases, the ventilation air and the combustion air within a triple concentric tube heat exchanger with no insulation at its outer surface. The main objective is to predict outlet temperature for the specific geometry of the heat exchanger studied here. Thus, the governing differential equations are derived for a counter-co-current flow arrangement of the three fluids. Then analytical solutions for the steady-state temperature distribution are obtained as well as the amount of heat transferred to the outside. An expression for the effectiveness of the heat exchanger is also proposed. Based on these results, calculations are performed on a case study to predict the fluid temperature distribution along the heat exchanger. Finally, a parametric study is carried out on this case study to assess the influence of the relevant parameters on the effectiveness of the heat exchanger. In addition, computation of heat losses to the outside justifies whether insulation is needed.

  20. Recent trends in the development of heat exchangers for geothermal systems

    Science.gov (United States)

    Franco, A.; Vaccaro, M.

    2017-11-01

    The potential use of geothermal resources has been a remarkable driver for market players and companies operating in the field of geothermal energy conversion. For this reason, medium to low temperature geothermal resources have been the object of recent rise in consideration, with strong reference to the perspectives of development of Organic Rankine Cycle (ORC) technology. The main components of geothermal plants based on ORC cycle are surely the heat exchangers. A lot of different heat exchangers are required for the operation of ORC plants. Among those it is surely of major importance the Recovery Heat Exchanger (RHE, typically an evaporator), in which the operating fluid is evaporated. Also the Recuperator, in regenerative Organic Rankine Cycle, is of major interest in technology. Another important application of the heat exchangers is connected to the condensation, according to the possibility of liquid or air cooling media availability. The paper analyzes the importance of heat exchangers sizing and the connection with the operation of ORC power plants putting in evidence the real element of innovation: the consideration of the heat exchangers as central element for the optimum design of ORC systems.

  1. Modeling the dynamic operation of a small fin plate heat exchanger – parametric analysis

    Directory of Open Access Journals (Sweden)

    Motyliński Konrad

    2015-09-01

    Full Text Available Given its high efficiency, low emissions and multiple fuelling options, the solid oxide fuel cells (SOFC offer a promising alternative for stationary power generators, especially while engaged in micro-combined heat and power (μ-CHP units. Despite the fact that the fuel cells are a key component in such power systems, other auxiliaries of the system can play a critical role and therefore require a significant attention. Since SOFC uses a ceramic material as an electrolyte, the high operating temperature (typically of the order of 700–900 °C is required to achieve sufficient performance. For that reason both the fuel and the oxidant have to be preheated before entering the SOFC stack. Hot gases exiting the fuel cell stack transport substantial amount of energy which has to be partly recovered for preheating streams entering the stack and for heating purposes. Effective thermal integration of the μ-CHP can be achieved only when proper technical measures are used. The ability of efficiently preheating the streams of oxidant and fuel relies on heat exchangers which are present in all possible configurations of power system with solid oxide fuel cells. In this work a compact, fin plate heat exchanger operating in the high temperature regime was under consideration. Dynamic model was proposed for investigation of its performance under the transitional states of the fuel cell system. Heat exchanger was simulated using commercial modeling software. The model includes key geometrical and functional parameters. The working conditions of the power unit with SOFC vary due to the several factors, such as load changes, heating and cooling procedures of the stack and others. These issues affect parameters of the incoming streams to the heat exchanger. The mathematical model of the heat exchanger is based on a set of equations which are simultaneously solved in the iterative process. It enables to define conditions in the outlets of both the hot and the

  2. The study of development of welded compact plate heat exchanger for high temperature and pressure

    International Nuclear Information System (INIS)

    Park, Jae Hong; Lim, Hyug; Kim, Jung Kyu; Cho, Sung Youl; Kwon, Oh Boong

    2009-01-01

    In view of space saving, the design of more compact heat exchangers is relatively important. Also, to meet the demand for saving energy and resources today, manufacturers are trying to enhance efficiency and reduce the size and weight of heat exchangers. Over the past decade, there has been tremendous advancement in the manufacturing technology of high efficiency heat exchangers. This has allowed the use of smaller and high performance heat exchangers. Consequently, the use of smaller and high performance heat exchanger becomes popular in the design of heat exchangers. Welded compact plate heat exchanger is used in high temperature and pressure. In the design of heat exchanger, it is necessary to understand the heat transfer characteristics, so performance data are provided to help design of this type heat exchanger.

  3. Thermodynamic criterions for heat exchanger networks design

    Energy Technology Data Exchange (ETDEWEB)

    Guiglion, C.; Farhat, S.; Pibouleau, L.; Domenech, S. (Ecole Nationale Superieure d' Ingenieurs de Genie Chimique, 31 - Toulouse (France))

    1994-03-01

    This problem under consideration consists in selecting a heat exchanger network able to carry out a given request in heatings and coolings, in steady-state behaviour with constant pressure, by using if necessary cold and hot utilities, and under the constraint [Delta] T [>=] e in order to restrict investment costs. The exchanged energy and the produced entropy are compared in terms of operating costs. According to the request to be satisfied and the constraints of utility consumption, it is shown that the goal to minimize the produced entropy more or less agrees with the goal to minimize the exchanged energy. In the last part, the case where the cost of utility use is assumed to be proportional to the flow rate, with a proportionality constant only depending on the input thermodynamic state, is studied thoroughly. Under this assumption, the minimization of operating costs is compatible with the minimization of exchanged energy, and can be obtained via the maximization of the difficulty of the request part, made without using utilities. This point is based on the notion of a request easier than another, which explicits the quite vague idea that a request is all the more easier because it involves less heatings at high temperatures and less coolings at low temperatures. (author). 5 refs., 1 fig.

  4. High Temperature Heat Exchanger Design and Fabrication for Systems with Large Pressure Differentials

    Energy Technology Data Exchange (ETDEWEB)

    Chordia, Lalit [Thar Energy, LLC, Pittsburgh, PA (United States); Portnoff, Marc A. [Thar Energy, LLC, Pittsburgh, PA (United States); Green, Ed [Thar Energy, LLC, Pittsburgh, PA (United States)

    2017-03-31

    The project’s main purpose was to design, build and test a compact heat exchanger for supercritical carbon dioxide (sCO2) power cycle recuperators. The compact recuperator is required to operate at high temperature and high pressure differentials, 169 bar (~2,500 psi), between streams of sCO2. Additional project tasks included building a hot air-to-sCO2 Heater heat exchanger (HX) and design, build and operate a test loop to characterize the recuperator and heater heat exchangers. A novel counter-current microtube recuperator was built to meet the high temperature high differential pressure criteria and tested. The compact HX design also incorporated a number of features that optimize material use, improved reliability and reduced cost. The air-to-sCO2 Heater HX utilized a cross flow, counter-current, micro-tubular design. This compact HX design was incorporated into the test loop and exceeded design expectations. The test loop design to characterize the prototype Brayton power cycle HXs was assembled, commissioned and operated during the program. Both the prototype recuperator and Heater HXs were characterized. Measured results for the recuperator confirmed the predictions of the heat transfer models developed during the project. Heater HX data analysis is ongoing.

  5. Optimization of the Heat Exchangers of a Thermoelectric Generation System

    Science.gov (United States)

    Martínez, A.; Vián, J. G.; Astrain, D.; Rodríguez, A.; Berrio, I.

    2010-09-01

    The thermal resistances of the heat exchangers have a strong influence on the electric power produced by a thermoelectric generator. In this work, the heat exchangers of a thermoelectric generator have been optimized in order to maximize the electric power generated. This thermoelectric generator harnesses heat from the exhaust gas of a domestic gas boiler. Statistical design of experiments was used to assess the influence of five factors on both the electric power generated and the pressure drop in the chimney: height of the generator, number of modules per meter of generator height, length of the fins of the hot-side heat exchanger (HSHE), length of the gap between fins of the HSHE, and base thickness of the HSHE. The electric power has been calculated using a computational model, whereas Fluent computational fluid dynamics (CFD) has been used to obtain the thermal resistances of the heat exchangers and the pressure drop. Finally, the thermoelectric generator has been optimized, taking into account the restrictions on the pressure drop.

  6. Development of micro-structured heat exchangers; Developpement d'echangeurs de chaleur microstructures

    Energy Technology Data Exchange (ETDEWEB)

    Bouzon, C

    2004-10-01

    This study has been carried out to defend the Technological Diploma of Research, in the aim to develop micro-structured heat exchangers. Realized within the Research Group on the Heat exchangers and Energy (GREThE) of the Atomic Energy Commission (CEA) of Grenoble. The rise of micro-technologies and the optimization of heat exchangers have led to emergence from few years of new structures of fluid paths with scales lower than the millimeter, thus making it possible to produce heat exchangers ultra-compacts. The micro-structured exchangers are heat exchangers whose hydraulic diameters are lower than the millimeter but with external dimensions of several centimeters. The study is based on two patents filed by the CEA and the characterization of these two geometries. A first concept of cross flow type finds applications with Gas/Liquid heat exchanger. A second type, a countercurrent, is more adapted to Liquid/Liquid applications. An approach with simplified analytical models and by numerical simulation was employed for each concept. An experimental study on the Gas/Liquid concept was also carried out. (author)

  7. CFD simulation of air to air enthalpy heat exchanger

    International Nuclear Information System (INIS)

    Al-Waked, Rafat; Nasif, Mohammad Shakir; Morrison, Graham; Behnia, Masud

    2013-01-01

    Highlights: • A CFD model capable of modelling conjugate heat and mass transfer processes. • A mesh independence studies and a CFD model validation have been conducted. • Effects of flow direction on the effectiveness have been examined. • Performance parameters were sensible and latent effectiveness and pressure drop. - Abstract: A CFD model which supports conjugate heat and mass transfer problem representation across the membrane of air-to-air energy recovery heat exchangers has been developed. The model consists of one flow passage for the hot stream and another for the adjacent cold stream. Only half of each flow passage volume has been modelled on each side of the membrane surface. Three dimensional, steady state and laminar flow studies have been conducted using a commercial CFD package. The volumetric species transport model has been adopted to describe the H 2 O and air gas mixtures. Mesh dependency has been examined and followed by validation of the CFD model against published data. Furthermore, effects of flow direction at the inlet of the heat exchanger on its thermal effectiveness have been investigated. Simulation results are presented and analysed in terms of sensible effectiveness, latent effectiveness and pressure drop across the membrane heat exchanger. Results have shown that counter-flow configuration has greater sensitivity to the mesh centre perpendicular distance from the membrane when compared to the other two flow configurations (cross-/parallel-flow). However, the lateral mesh element length has shown minimal effect on the thermal effectiveness of the enthalpy heat exchanger. For the quasi-flow heat exchanger, a perpendicular flow direction to the inlets has been found to produce a higher performance in contrast to the non-perpendicular flow

  8. A numerical analysis on the heat transfer and pressure drop characteristics of welding type plate heat exchangers

    International Nuclear Information System (INIS)

    Jeong, Jong Yun; Kang, Yong Tae; Nam, Sang Chul

    2008-01-01

    Numerical analysis was carried out to examine the heat transfer and pressure drop characteristics of plate heat exchangers for absorption application using computational Fluid Dynamics(CFD) technique. A commercial CFD software package, FLUENT was used to predict the characteristics of heat transfer, pressure drop and flow distribution within plate heat exchangers. In this paper, a welded plate heat exchanger with the plate of chevron embossing type was numerically analyzed by controlling mass flow rate, solution concentration, and inlet temperatures. The working fluid is H 2 O/LiBr solution with the LiBr concentration of 50∼60% in mass. The numerical simulation show reasonably good agreement with the experimental results. Also, the numerical results show that plate of the chevron shape gives better results than plate of the elliptical shape from the view points of heat transfer and pressure drop. These results provide a guideline to apply the welded PHE for the solution heat exchanger of absorption systems

  9. An experimental observation of the effect of flow direction for evaporation heat transfer in plate heat exchanger

    International Nuclear Information System (INIS)

    Lin, Yueh-Hung; Li, Guang-Cheng; Yang, Chien-Yuh

    2015-01-01

    This study provides an Infrared Thermal Image observation on the evaporation heat transfer of refrigerant R-410A in plate heat exchanger with various flow arrangement and exit superheat conditions. An experimental method was derived for estimating the superheat region area of two-phase refrigerant evaporation in plate heat exchanger. The experimental results show that the superheat region area for parallel flow is much larger than that for counter flow as that estimated by Yang et al. [9]. There is an early superheated region at the central part of the plate heat exchanger for parallel flow arrangement. This effect is not significant for counter flow arrangement. The Yang et al. [9] method under estimated the superheat area approximately 40%–53% at various flow rates and degree of exit superheat. Even though the flow inside a plate heat exchanger is extremely turbulent because of the chevron flow passages, the assumption of uniform temperature distribution in the cross section normal to the bulk flow direction will cause significant uncertainties for estimating the superheat area for refrigerant evaporating in a plate heat exchanger

  10. Thermodynamic performance analysis and algorithm model of multi-pressure heat recovery steam generators (HRSG) based on heat exchangers layout

    International Nuclear Information System (INIS)

    Feng, Hongcui; Zhong, Wei; Wu, Yanling; Tong, Shuiguang

    2014-01-01

    Highlights: • A general model of multi-pressure HRSG based on heat exchangers layout is built. • The minimum temperature difference is introduced to replace pinch point analysis. • Effects of layout on dual pressure HRSG thermodynamic performances are analyzed. - Abstract: Changes of heat exchangers layout in heat recovery steam generator (HRSG) will modify the amount of waste heat recovered from flue gas; this brings forward a desire for the optimization of the design of HRSG. In this paper the model of multi-pressure HRSG is built, and an instance of a dual pressure HRSG under three different layouts of Taihu Boiler Co., Ltd. is discussed, with specified values of inlet temperature, mass flow rate, composition of flue gas and water/steam parameters as temperature, pressure etc., steam mass flow rate and heat efficiency of different heat exchangers layout of HRSG are analyzed. This analysis is based on the laws of thermodynamics and incorporated into the energy balance equations for the heat exchangers. In the conclusion, the results of the steam mass flow rate, heat efficiency obtained for three heat exchangers layout of HRSGs are compared. The results show that the optimization of heat exchangers layout of HRSGs has a great significance for waste heat recovery and energy conservation

  11. Radiative properties effects on unsteady natural convection inside a saturated porous medium. Application for porous heat exchangers

    International Nuclear Information System (INIS)

    Abdesslem, Jbara; Khalifa, Slimi; Abdelaziz, Nasr; Abdallah, Mhimid

    2013-01-01

    The present article deals with a numerical study of coupled fluid flow and heat transfer by transient natural convection and thermal radiation in a porous bed confined between two-vertical hot plates and saturated by a homogeneous and isotropic fluid phase. The main objective is to study the effects of radiative properties on fluid flow and heat transfer behavior inside the porous material. The numerical results show that the temperature, the axial velocity, the volumetric flow rate and the convective heat flux exchanged at the channel's exit are found to be increased when the particle emissivity (ε) and/or the absorption coefficient (κ) increase or when the scattering coefficient (σ s ) and/or the single scattering albedo (ω) decrease. Furthermore, the amount of heat (Q c ) transferred to fluid and the energetic efficiency E c are found to be increased when there is a raise in the particle emissivity values. In order to improve the performance of heat exchanger, we proposed the model of a porous heat exchanger which includes a porous bed of large spherical particles with high emissivity as a practical application of the current study. - Highlights: • The temperature increases with the particle emissivity ε. • The volumetric flow rate and the convective heat flux exchanged increase with the particle emissivity ε. • The amount of heat transferred to fluid and the energetic efficiency increase with the particle emissivity ε. • A heat exchanger including a porous bed of spherical particles with high emissivity is proposed like a practical application

  12. Pressure drop and heat transfer characteristics of a high-temperature printed circuit heat exchanger

    International Nuclear Information System (INIS)

    Chen, Minghui; Sun, Xiaodong; Christensen, Richard N.; Skavdahl, Isaac; Utgikar, Vivek; Sabharwall, Piyush

    2016-01-01

    Highlights: • Pressure drop and heat transfer characteristics of a high-temperature printed circuit heat exchanger have been obtained. • Comparisons of experimental data and available correlations have been performed. • New Fanning friction factor and heat transfer correlations for the test PCHE are developed. - Abstract: Printed circuit heat exchanger (PCHE) is one of the leading intermediate heat exchanger (IHX) candidates to be employed in the very-high-temperature gas-cooled reactors (VHTRs) due to its capability for high-temperature, high-pressure applications. In the current study, a reduced-scale zigzag-channel PCHE was fabricated using Alloy 617 plates for the heat exchanger core and Alloy 800H pipes for the headers. The pressure drop and heat transfer characteristics of the PCHE were investigated experimentally in a high-temperature helium test facility (HTHF) at The Ohio State University. The PCHE helium inlet temperatures and pressures were varied up to 464 °C/2.7 MPa for the cold side and 802 °C/2.7 MPa for the hot side, respectively, while the maximum helium mass flow rates on both sides of the PCHE reached 39 kg/h. The corresponding maximum channel Reynolds number was approximately 3558, covering the laminar flow and laminar-to-turbulent flow transition regimes. New pressure drop and heat transfer correlations for the current zigzag channels with rounded bends were developed based on the experimental data. Comparisons between the experimental data and the results obtained from the available PCHE and straight circular pipe correlations were conducted. Compared to the heat transfer performance in straight circular pipes, the zigzag channels provided little advantage in the laminar flow regime but significant advantage near the transition flow regime.

  13. Role of heat exchangers in helium liquefaction cycles: Simulation studies using Collins cycle

    Energy Technology Data Exchange (ETDEWEB)

    Thomas, Rijo Jacob, E-mail: rijojthomas@gmail.com [Cryogenic Engineering Centre, Indian Institute of Technology, Kharagpur 721302 (India); Ghosh, Parthasarathi; Chowdhury, Kanchan [Cryogenic Engineering Centre, Indian Institute of Technology, Kharagpur 721302 (India)

    2012-01-15

    Highlights: Black-Right-Pointing-Pointer Role of heat exchangers in basic helium liquefier analyzed to design large-scale ones. Black-Right-Pointing-Pointer Heat exchangers that determine inlet temperature to expanders are more significant. Black-Right-Pointing-Pointer Limiting values of nondimensional UA for each heat exchanger have been determined. Black-Right-Pointing-Pointer Extra area distributed such that effectiveness of all heat exchangers increase uniformly. Black-Right-Pointing-Pointer Heat exchanger performance variation have little influence on the optimum expander flow. - Abstract: Energy efficiency of large-scale helium liquefiers generally employed in fusion reactors and accelerators is determined by the performance of their constituting components. Simulation with Aspen HYSYS{sup Registered-Sign} V7.0, a commercial process simulator, helps to understand the effects of heat exchanger parameters on the performance of a helium liquefier. Effective UA (product of overall heat transfer coefficient U, heat transfer surface area A and deterioration factor F) has been taken as an independent parameter, which takes into account all thermal irreversibilities and configuration effects. Nondimensionalization of parameters makes the results applicable to plants of any capacity. Rate of liquefaction is found to increase linearly with the effectiveness of heat exchangers. Performance of those heat exchangers that determine the inlet temperatures to expanders have more influence on the liquid production. Variation of sizes of heat exchangers does not affect the optimum rate of flow through expanders. Increasing UA improves the rate of liquid production; however, the improvement saturates at limiting UA. Maximum benefit in liquefaction is obtained when the available heat transfer surface area is distributed in such a way that the effectiveness remains equal for all heat exchangers. Conclusions from this study may be utilized in analyzing and designing large helium

  14. Comparison and validation of dynamic characteristic analytical method for tubular heat exchanger

    International Nuclear Information System (INIS)

    Huang Qing; Xu Dinggeng; Chen Meng; Shen Rui

    2013-01-01

    In this study, the natural frequencies of Normal Residual Heat Removal Heat Exchangers are evaluated based on the beam and shell-beam finite element models. The corresponding results are compared and some discrepancies are observed. These discrepancies are analyzed in terms of the analysis of a cylindrical shell and the unreasonable treatment of boundary conditions is accordingly pointed out. The experimental data of the natural frequencies of heat exchangers used for Qinshan Phase Ⅰ Nuclear Power Plant are compared with the computational results from the shell-beam models for corresponding heat exchangers of C-2 program. The experimental and numerical results agree quite well, which implies that the shell-beam finite element simplification is applicable to the heat exchangers. The results indicate that the procedures introduced in this article apply to the dynamic analysis of other similar heat exchangers. (authors)

  15. Advanced heat exchanger development for molten salts

    Energy Technology Data Exchange (ETDEWEB)

    Sabharwall, Piyush, E-mail: Piyush.Sabharwall@inl.gov [Idaho National Laboratory, Idaho Falls, ID 83415 (United States); Clark, Denis; Glazoff, Michael [Idaho National Laboratory, Idaho Falls, ID 83415 (United States); Zheng, Guiqiu; Sridharan, Kumar; Anderson, Mark [University of Wisconsin, Madison (United States)

    2014-12-15

    Highlights: • Hastelloy N and 242, shows corrosion resistance to molten salt at nominal operating temperatures. • Both diffusion welds and sheet material in Hastelloy N were corrosion tested in at 650, 700, and 850 °C for 200, 500, and 1000 h. • Thermal gradients and galvanic couples in the molten salts enhance corrosion rates. • Corrosion rates found were typically <10 mils per year. - Abstract: This study addresses present work concerned with advanced heat exchanger development for molten salt in nuclear and non-nuclear thermal systems. The molten salt systems discussed herein use alloys, such as Hastelloy N and 242, that show good corrosion resistance in molten salt at nominal operating temperatures up to 700 °C. These alloys were diffusion welded, and the corresponding information is presented. Test specimens were prepared for exposing diffusion welds to molten salt environments. Hastelloy N and 242 were found to be weldable by diffusion welding, with ultimate tensile strengths about 90% of base metal values. Both diffusion welds and sheet material in Hastelloy N were corrosion tested in 58 mol% KF and 42 mol% ZrF{sub 4} at 650, 700, and 850 °C for 200, 500, and 1000 h. Corrosion rates were similar between welded and nonwelded materials, typically <100 μm per year after 1000 h of corrosion tests. No catastrophic corrosion was observed in the diffusion welded regions. For materials of construction, nickel-based alloys and alloys with dense nickel coatings are effectively inert to corrosion in fluorides, but not so in chlorides. Hence, additional testing of selected alloys for resistance to intergranular corrosion is needed, as is a determination of corrosion rate as a function of the type of salt impurity and alloy composition, with respect to chromium and carbon, to better define the best conditions for corrosion resistance. Also presented is the division of the nuclear reactor and high-temperature components per American Society of Mechanical

  16. Damping of multispan heat exchanger tubes. Pt. 1: in gases

    International Nuclear Information System (INIS)

    Pettigrew, M.J.; Goyder, H.G.D.; Qiao, Z.L.; Axisa, F.

    1986-07-01

    Flow-induced vibration analyses of heat exchanger tubes require the knowledge of damping. This paper treats the question of damping on multispan heat exchanger tubes in air and gases. The different energy dissipation mechanisms that contribute to tube damping are discussed. The available experimental data are reviewed and analysed. We find that the main damping mechanism in gases is friction between tube and tube-supports. Damping is strongly related to tube-support thickness. Damping values are recommended for design purposes. This study is interesting in the nuclear industry for it often uses heat exchangers

  17. The combined effects of wall longitudinal heat conduction and inlet fluid flow maldistribution in crossflow plate-fin heat exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Ranganayakulu, C. [Aeronautical Development Agency, Bangalore (India); Seetharamu, K.N. [School of Mechanical Engineering, Univ. of Southern Malaysia (KCP), Tronoh (Malaysia)

    2000-05-01

    An analysis of a crossflow plate-fin compact heat exchanger, accounting for the combined effect of two-dimensional longitudinal heat conduction through the exchanger wall and nonuniform inlet fluid flow distribution on both hot and cold fluid sides is carried out using a finite element method. Using the fluid flow maldistribution models, the exchanger effectiveness and its deterioration due to the combined effects of longitudinal heat conduction and flow nonuniformity are calculated for various design and operating conditions of the exchanger. It was found that the performance deteriorations are quite significant in some typical applications due to the combined effects of wall longitudinal heat conduction and inlet fluid flow nonuniformity on crossflow plate-fin heat exchanger. (orig.)

  18. Rehabilitation of heat exchange equipment a key to power plant life extension and performance improvement

    Energy Technology Data Exchange (ETDEWEB)

    Taveau, F.; Huiban, A.M. [Alstom Power Heat Exchange, 78 - Velizy Villacoublay (France)

    2001-07-01

    With the current evolutions of the energy market and the life extension of the power plants, all the equipment initially supplied need one day or another partial or total rehabilitation. For heat exchange equipment, this includes the condensers, feed water heaters and various heat exchangers. Modernization is in particular necessary when in-service monitoring and periodic inspections show significant deteriorations of the tubes and cooling water leakages leading to forced outages or when tube and tube plate materials are no longer suited to cooling water characteristics or to updated specifications of the secondary system. Feedwater heaters and heat exchangers damaged by erosion/corrosion, vibrations, etc. can be re-designed, manufactured and replaced easily. The operation is more complex on condensers and requires technical surveys, study of alternative solutions and has a more direct impact on the global output of the power plant. That is why our conference will focus on the condenser refurbishment. (author)

  19. Rehabilitation of heat exchange equipment a key to power plant life extension and performance improvement

    International Nuclear Information System (INIS)

    Taveau, F.; Huiban, A.M.

    2001-01-01

    With the current evolutions of the energy market and the life extension of the power plants, all the equipment initially supplied need one day or another partial or total rehabilitation. For heat exchange equipment, this includes the condensers, feed water heaters and various heat exchangers. Modernization is in particular necessary when in-service monitoring and periodic inspections show significant deteriorations of the tubes and cooling water leakages leading to forced outages or when tube and tube plate materials are no longer suited to cooling water characteristics or to updated specifications of the secondary system. Feedwater heaters and heat exchangers damaged by erosion/corrosion, vibrations, etc. can be re-designed, manufactured and replaced easily. The operation is more complex on condensers and requires technical surveys, study of alternative solutions and has a more direct impact on the global output of the power plant. That is why our conference will focus on the condenser refurbishment. (author)

  20. Impact of Seasonal Heat Accumulation on Operation of Geothermal Heat Pump System with Vertical Ground Heat Exchanger

    Science.gov (United States)

    Timofeev, D. V.; Malyavina, E. G.

    2017-11-01

    The subject of the investigation was to find out the influence of heat pump operation in summer on its function in winter. For this purpose a mathematical model of a ground coupled heat pump system has been developed and programmed. The mathematical model of a system ground heat exchanger uses the finite difference method to describe the heat transfer in soil and the analytical method to specify the heat transfer in the U-tubes heat exchanger. The thermal diffusivity by the heat transfer in the soil changes during gradual freezing of the pore moisture and thus slows soil freezing. The mathematical model of a heat pump includes the description of a scroll compressor and the simplified descriptions of the evaporator and condenser. The analysis showed that heating during the cold season and cooling in the warm season affect the average heat transfer medium temperature in the soil loop in the winter season. It has been also showed that the degree of this effect depends on the clay content in the soil.

  1. Diamond wire cutting of heat exchangers

    International Nuclear Information System (INIS)

    Beckman, T.R.; Bjerler, J.

    1991-01-01

    With the change-out of equipment at nuclear power plants comes large quantities of low level contaminated metallic waste. Of particular concern are large heat exchangers, preheaters and steam generators. These bulky items consume huge volumes of burial space. The need for volume reduction and recycling of these metals has created new demands for 'how' to cut heat exchangers into useful sizes for decontamination, melting or compaction. This paper reviews the cutting solution provided by a diamond wire system, with particular regard for cutting of a Ringhals Preheater Bundle at Studsvik Nuclear in 1989. The background of diamond wire sawing is discussed and basic components of wire sawing are explained. Other examples of wire cutting decommissioned components are also given. (author)

  2. Application of metal foam heat exchangers for a high-performance liquefied natural gas regasification system

    International Nuclear Information System (INIS)

    Kim, Dae Yeon; Sung, Tae Hong; Kim, Kyung Chun

    2016-01-01

    The intermediate fluid vaporizer has wide applications in the regasification of LNG (liquefied natural gas). The heat exchanger performance is one of the main contributors to the thermodynamic and cost effectiveness of the entire LNG regasification system. Within the paper, the authors discuss a new concept for a compact heat exchanger with a micro-cellular structure medium to minimize volume and mass and to increase thermal efficiency. Numerical calculations have been conducted to design a metal-foam filled plate heat exchanger and a shell-and-tube heat exchanger using published experimental correlations. The geometry of both heat exchangers was optimized using the conditions of thermolators in LNG regasification systems. The heat transfer and pressure drop performance was predicted to compare the heat exchangers. The results show that the metal-foam plate heat exchanger has the best performance at different channel heights and mass flow rates of fluid. In the optimized configurations, the metal-foam plate heat exchanger has a higher heat transfer rate and lower pressure drop than the shell-and-tube heat exchanger as the mass flow rate of natural gas is increased. - Highlights: • A metal foam heat exchanger is proposed for LNG regasification system. • Comparison was made with a shell and tube heat exchanger. • Heat transfer and pressure drop characteristics were estimated. • The geometry of both heat exchangers is optimized for thermolators. • It can be used as a compact and high performance thermolators.

  3. 2.5 MWT Heat Exchanger Designs for Passive DHRS in PGSFR

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Dehee; Eoh, Jaehyuk; Lee, Tae-Ho [KAERI, Daejeon (Korea, Republic of)

    2016-05-15

    Decay Heat Removal System (DHRS) of PGSFR consists of two passive DHRS (PDHRS) trains and two active DHRS (ADHRS) trains. Recently, total heat removal capacity of the DHRS in the PGSFR has increased to 10 MWT from 4 MWT reflecting safety analysis results. Consequently, DHRS components including heat exchangers, dampers, electro-magnetic pump, fan, piping, expansion tank and stack have been newly designed. In this work, physical models and correlations to design two main components of the PDHRS, decay heat exchanger (DHX) and natural-draft sodium-to-air heat exchanger (AHX), are introduced and designed data are presented. Physical models and correlations applied for heat exchangers in the PDHRS design were introduced and design works using the SHXSA and AHXSA codes has been completed for 2.5 MWT decay heat removal capability. DHX and AHX are designed utilizing SHXSA and AHXSA codes, respectively. Those design codes have capability of thermal sizing and performance analysis for the shell-and-tube type and counter-current flow heat exchanger unit. Since both SHXSA and AHXSA codes are similar, following description is focused on the SHXSA code. A single flow channel associated with an individual heat transfer tube is basically considered for thermal sizing and then the calculation results and design variables regarding heat transfer and pressure drop, etc. are extended to whole tubes. Various correlations of heat transfer and pressure loss for the shell- and tubeside flows were implemented in the computer codes. The analysis domain is discretized into several control volumes and heat transfer and pressure losses are calculated in each control volume.

  4. Thermodynamic optimization of a coiled tube heat exchanger under constant wall heat flux condition

    International Nuclear Information System (INIS)

    Satapathy, Ashok K.

    2009-01-01

    In this paper the second law analysis of thermodynamic irreversibilities in a coiled tube heat exchanger has been carried out for both laminar and turbulent flow conditions. The expression for the scaled non-dimensional entropy generation rate for such a system is derived in terms of four dimensionless parameters: Prandtl number, heat exchanger duty parameter, Dean number and coil to tube diameter ratio. It has been observed that for a particular value of Prandtl number, Dean number and duty parameter, there exists an optimum diameter ratio where the entropy generation rate is minimum. It is also found that with increase in Dean number or Reynolds number, the optimum value of the diameter ratio decreases for a particular value of Prandtl number and heat exchanger duty parameter.

  5. Heat transfer in a compact tubular heat exchanger with application to the engine struts of the national aerospace plane

    International Nuclear Information System (INIS)

    Olsen, D.A.

    1991-01-01

    The authors constructed an apparatus to measure heat transfer coefficients in compact heat exchangers which are candidate cooling jackets for the engine struts of the National Aerospace Plane. This paper reports measurements on a tube specimen heat exchanger. The heat exchanger consisted of 20 nickel tubes (2 mm OD, 1 mm ID, 15.2 cm heated length), brazed to a 3 mm thick nickel plate. The tubes lay parallel to one another, 3.8 mm on-center separation. The heat exchanger was heated on one side in a radiative furnace at heat fluxes of 3.4 to 54 W/cm 2 over a normal area of 7.8 cm by 15.2 cm. The coolant fluid was helium gas at Reynolds numbers of 3000 to 35 000 and 3.50 MPa pressure. For high heat flux and low

  6. The heat storage material based on paraffin-modified multilayer carbon nanotubes with Nickel-zinc ferrite

    Science.gov (United States)

    Shchegolkov, A.; Shchegolkov, A.; Dyachkova, T.; Semenov, A.

    2018-02-01

    The paper presents an investigation of magnetically controlled heat-storage material based on paraffin, modified with multilayer carbon nanotubes with nickel-zinc ferrite. The technology of obtaining nanomodified material capable of interacting with magnetic field is presented. The study of the heat-exchange processes of charge/discharge with the help of magnetic field are carried out.

  7. Indoor solar thermal energy saving time with phase change material in a horizontal shell and finned-tube heat exchanger.

    Science.gov (United States)

    Paria, S; Sarhan, A A D; Goodarzi, M S; Baradaran, S; Rahmanian, B; Yarmand, H; Alavi, M A; Kazi, S N; Metselaar, H S C

    2015-01-01

    An experimental as well as numerical investigation was conducted on the melting/solidification processes of a stationary phase change material (PCM) in a shell around a finned-tube heat exchanger system. The PCM was stored in the horizontal annular space between a shell and finned-tube where distilled water was employed as the heat transfer fluid (HTF). The focus of this study was on the behavior of PCM for storage (charging or melting) and removal (discharging or solidification), as well as the effect of flow rate on the charged and discharged solar thermal energy. The impact of the Reynolds number was determined and the results were compared with each other to reveal the changes in amount of stored thermal energy with the variation of heat transfer fluid flow rates. The results showed that, by increasing the Reynolds number from 1000 to 2000, the total melting time decreases by 58%. The process of solidification also will speed up with increasing Reynolds number in the discharging process. The results also indicated that the fluctuation of gradient temperature decreased and became smooth with increasing Reynolds number. As a result, by increasing the Reynolds number in the charging process, the theoretical efficiency rises.

  8. Thermal performance modeling of cross-flow heat exchangers

    CERN Document Server

    Cabezas-Gómez, Luben; Saíz-Jabardo, José Maria

    2014-01-01

    This monograph introduces a numerical computational methodology for thermal performance modeling of cross-flow heat exchangers, with applications in chemical, refrigeration and automobile industries. This methodology allows obtaining effectiveness-number of transfer units (e-NTU) data and has been used for simulating several standard and complex flow arrangements configurations of cross-flow heat exchangers. Simulated results have been validated through comparisons with results from available exact and approximate analytical solutions. Very accurate results have been obtained over wide ranges

  9. Evaluation and Design of Downhole Heat Exchangers for Direct Application

    Energy Technology Data Exchange (ETDEWEB)

    Culver, G [Oregon Institute of Technology, Klamath Falls, Oregon; Reistad, G M [Oregon State University, Corvallis, Oregon

    0000-12-30

    Over 400 wells with downhole heat exchangers are in use in Klamath Falls, Oregon. Some have been in use for nearly 30 years. Despite the large number and the long experience, the exact nature of the mechanism of heat exchange and, therefore, the maximum output was not known, except that it had been theorized that convection cells were established in the well. Oregon Institute of Technology and Oregon State University are jointly involved in a project to study the heat exchange process and economics of the downhole heat exchanger system. The existence of significant convection cell circulation has been established and measured using a “spinner,” hot film anemometer, and by energy balance calculations. Based on these measurements, analytical models have been developed which predict heat extraction rates within 15% of actual measured values. The existence of significant mixing of “new” and circulating well fluid has been established and can be calculated, although at this time not accurately predicted before testing a well. Based on the analytical models, multi-tube heat exchangers have been designed and very recently tested with outputs within 15% of predicted values. Economic analyses shows that for small to moderate extraction rates, about 300 kW thermal, and shallow wells, DHEs may be more economical than pumped systems when surface discharge is not acceptable.

  10. Combined Steady-State and Dynamic Heat Exchanger Experiment

    Science.gov (United States)

    Luyben, William L.; Tuzla, Kemal; Bader, Paul N.

    2009-01-01

    This paper describes a heat-transfer experiment that combines steady-state analysis and dynamic control. A process-water stream is circulated through two tube-in-shell heat exchangers in series. In the first, the process water is heated by steam. In the second, it is cooled by cooling water. The equipment is pilot-plant size: heat-transfer areas…

  11. Preliminary design analysis of hot gas ducts and a intermediate heat exchanger for the nuclear hydrogen reactor

    International Nuclear Information System (INIS)

    Song, K. N.; Kim, Y. W.

    2008-01-01

    Korea Atomic Energy Research Institute (KAERI) is in the process of carrying out a nuclear hydrogen system by considering the indirect cycle gas cooled reactors that produce heat at temperatures in the order of 950 .deg. C. Primary and secondary hot gas ducts with coaxial double tubes and are key components connecting a reactor pressure vessel and a intermediate heat exchanger for the nuclear hydrogen system. In this study, preliminary design analyses on the hot gas ducts and the intermediate heat exchanger were carried out. These preliminary design activities include a preliminary design on the geometric dimensions, a preliminary strength evaluation, thermal sizing, and an appropriate material selection

  12. Methods of Thermal Calculations for a Condensing Waste-Heat Exchanger

    Directory of Open Access Journals (Sweden)

    Rączka Paweł

    2014-12-01

    Full Text Available The paper presents the algorithms for a flue gas/water waste-heat exchanger with and without condensation of water vapour contained in flue gas with experimental validation of theoretical results. The algorithms were used for calculations of the area of a heat exchanger using waste heat from a pulverised brown coal fired steam boiler operating in a power unit with a capacity of 900 MWe. In calculation of the condensing part, the calculation results obtained with two algorithms were compared (Colburn-Hobler and VDI algorithms. The VDI algorithm allowed to take into account the condensation of water vapour for flue gas temperatures above the temperature of the water dew point. Thanks to this, it was possible to calculate more accurately the required heat transfer area, which resulted in its reduction by 19 %. In addition, the influence of the mass transfer on the heat transfer area was taken into account, which contributed to a further reduction in the calculated size of the heat exchanger - in total by 28% as compared with the Colburn-Hobler algorithm. The presented VDI algorithm was used to design a 312 kW pilot-scale condensing heat exchanger installed in PGE Belchatow power plant. Obtained experimental results are in a good agreement with calculated values.

  13. Investigation of heat transfer inside a PCM-air heat exchanger: a numerical parametric study

    Science.gov (United States)

    Herbinger, Florent; Bhouri, Maha; Groulx, Dominic

    2017-07-01

    In this paper, the use of PCMs for thermal storage of energy in HVAC applications was investigated by studying numerically the thermal performance of a PCM-air heat exchanger. The PCM used in this study was dodecanoic acid. A symmetric 3D model, incorporating conductive and convective heat transfer (air only) as well as laminar flow, was created in COMSOL Multiphysics 5.0. Simulations examined the dependence of the heat transfer rate on the temperature and velocity of the incoming air as well as the size of the channels in the heat exchanger. Results indicated that small channels size lead to a higher heat transfer rates. A similar trend was also obtained for high incoming air temperature, whereas the heat transfer rate was less sensitive to the incoming air velocity.

  14. Manufacture of power station heat exchangers using modern production technology

    International Nuclear Information System (INIS)

    Genzlinger, W.; Hoffmann, J.; Ohlhaeuser, K.

    1986-01-01

    Heat exchangers of high quality and operational safety can only be fabricated economically if fabrication is as 'simple' as possible and can be controlled and if, through value analysis, the work flows can be mechanized and automated and the following requirements are met: use of materials that are easy to work with for the application considered, choice of product designs and wall thicknesses that offer favourable conditions for processing and non-destructive testing, placing of seams in such a way that good accessibility for welding and minimum residual welding stresses are assured, minimizing the number of welding seams, use of automatic welding machines for submerged-arc welding and electronically controlled sources of welding current - semi-automatic equipment for spatter-free interfaces (pulse technique), electronically controlled equipment for welding in rollers and pipes and CNC-controlled machining centres for drilling pipe galleries (deep-hole drilling) and baffle plates and for machining the sealing elements after welding. Continuous inspections in each phase of fabrication assures that heat exchangers are made which fully meet the requirements of nuclear power station operators. (orig.)

  15. Thermal performance and pressure drop of spiral-tube ground heat exchangers for ground-source heat pump

    International Nuclear Information System (INIS)

    Jalaluddin; Miyara, Akio

    2015-01-01

    Thermal performance and pressure drop of the spiral-tube GHE were evaluated in this present work. A numerical simulation tool was used to carry out this research. The heat exchange rates per meter borehole depth of the spiral-tube GHE with various pitches and their pressure drops were compared with that of the U-tube GHE. Furthermore, a comparative analysis between a spiral pipe and straight pipe was performed. In comparison with the straight pipe, using the spiral pipe in the borehole increased the heat exchange rate to the ground per meter borehole depth. However, the pressure drop of water flow also increased due to increasing the length of pipe per meter borehole depth and its spiral geometry. The accuracy of the numerical model was verified for its pressure drop with some pressure drop correlations. The heat exchange rate and pressure drop of the GHEs are presented. As an example, the heat exchange rate per meter borehole depth of spiral pipe with 0.05 m pitch in the turbulent flow increased of 1.5 times. Its pressure drop also increased of 6 times. However, from the view point of energy efficiency, using the spiral pipe in the ground-source heat pump system gives a better performance than using the straight pipe. The heat exchange rate and pressure drop are important parameter in design of the ground-source heat pump (GSHP) system. - Highlights: • Thermal performance and pressure drop of spiral-tube GHE are presented. • Effects of spiral pitch on thermal performance and pressure drop are analyzed. • Using a spiral pipe increases heat exchange rate per meter borehole depth of GHE. • Pressure drop per meter borehole depth also increases in the spiral pipe.

  16. Thermal efficiency maximization for H- and X-shaped heat exchangers based on constructal theory

    International Nuclear Information System (INIS)

    Chen, Lingen; Feng, Huijun; Xie, Zhihui; Sun, Fengrui

    2015-01-01

    Constructal optimizations of H- and X-shaped heat exchangers are carried out by taking the maximum thermal efficiency (the ratio of the dimensionless heat transfer rate to the dimensionless total pumping power) as optimization objective. The constraints of total tube volumes and spaces occupied by heat exchangers are considered in the optimizations. For the H-shaped heat exchanger, the thermal efficiency decreases when the dimensionless mass flow rate increases. For the higher order of the X-shaped heat exchanger, when the order number is 3, the thermal efficiency of the heat exchanger with Murry law is increased by 68.54% than that with equal flow velocity in the tubes, and by 435.46% than that with equal cross section area of the tubes. - Highlights: • Constructal optimizations of H- and X-shaped heat exchangers are carried out. • Maximum thermal efficiency is taken as optimization objective. • Thermal efficiency is defined as ratio of heat transfer rate to total pumping power. • Optimal constructs of H- and X-shaped heat exchangers are obtained. • Thermal efficiency of X-shaped heat exchanger is larger than that of H-shaped.

  17. Thermal response test data of five quadratic cross section precast pile heat exchangers.

    Science.gov (United States)

    Alberdi-Pagola, Maria

    2018-06-01

    This data article comprises records from five Thermal Response Tests (TRT) of quadratic cross section pile heat exchangers. Pile heat exchangers, typically referred to as energy piles, consist of traditional foundation piles with embedded heat exchanger pipes. The data presented in this article are related to the research article entitled "Comparing heat flow models for interpretation of precast quadratic pile heat exchanger thermal response tests" (Alberdi-Pagola et al., 2018) [1]. The TRT data consists of measured inlet and outlet temperatures, fluid flow and injected heat rate recorded every 10 min. The field dataset is made available to enable model verification studies.

  18. Pump/heat exchanger assembly for pool-type reactor

    International Nuclear Information System (INIS)

    Nathenson, R.D.; Slepian, R.M.

    1987-01-01

    A heat exchanger and pump assembly comprising a heat exchanger including a housing for defining an annularly shaped cavity and supporting therein a plurality of heat transfer tubes. A pump is disposed beneath the heat exchanger and is comprised of a plurality of flow couplers disposed in a circular array. Each flow coupler is comprised of a pump duct for receiving a first electrically conductive fluid, i.e. the primary liquid metal, from a pool thereof, and a generator duct for receiving a second electrically conductive fluid, i.e. the intermediate liquid metal. The primary liquid metal is introduced from the reactor pool into the top, inlet ends of the tubes, flowing downward therethrough to be discharged from the tubes' bottom ends directly into the reactor pool. The primary liquid metal is variously introduced into the pump ducts directly from the reactor pool, either from the bottom or top end of the flow coupler. The intermediate fluid introduced into the generator ducts via the inlet duct and inlet plenum and after leaving the generator ducts passes through the annular cavity of the exchanger to cool the primary liquid in the tubes. The annular magnetic field of the pump is produced by a circular array of electromagnets having hollow windings cooled by a flow of the intermediate metal. (author)

  19. Numerical Investigation for Strengthening Heat Transfer Mechanism of the Tube-Row Heat Exchanger in a Compact Thermoelectric Generator

    Science.gov (United States)

    Zhang, Zheng; Chen, Zijian; Liu, Hongwu; Yue, Hao; Chen, Dongbo; Qin, Delei

    2018-06-01

    According to the basic principle of heat transfer enhancement, a 1-kW compact thermoelectric generator (TEG) is proposed that is suitable for use at high temperatures and high flow speeds. The associated heat exchanger has a tube-row structure with a guide-plate to control the thermal current. The heat exchanger has a volume of 7 L, and the TEG has a mass of 8 kg (excluding the thermoelectric modules (TEMs)). In this paper, the heat transfer process of the tube-row exchanger is modeled and analyzed numerically; and the influences of its structure on the heat transfer and temperature status of the TEMs are investigated. The results show that use of the thin - wall pipes and increase of surface roughness inside the pipes are effective ways to improve the heat transfer efficiency, obtain the rated surface temperature, and make the TEG compact and lightweight. Furthermore, under the same conditions, the calculated results are compared with the data of a fin heat exchanger. The comparison results show that the volume and mass of the tube-row heat exchanger are 19% and 33% lower than those of the fin type unit, and that the pressure drop is reduced by 16%. In addition, the average temperature in the tube-row heat exchanger is increased by 15°C and the average temperature difference is increased by 19°C; the tube-row TEG has a more compact volume and better temperature characteristics.

  20. Numerical Investigation for Strengthening Heat Transfer Mechanism of the Tube-Row Heat Exchanger in a Compact Thermoelectric Generator

    Science.gov (United States)

    Zhang, Zheng; Chen, Zijian; Liu, Hongwu; Yue, Hao; Chen, Dongbo; Qin, Delei

    2018-04-01

    According to the basic principle of heat transfer enhancement, a 1-kW compact thermoelectric generator (TEG) is proposed that is suitable for use at high temperatures and high flow speeds. The associated heat exchanger has a tube-row structure with a guide-plate to control the thermal current. The heat exchanger has a volume of 7 L, and the TEG has a mass of 8 kg (excluding the thermoelectric modules (TEMs)). In this paper, the heat transfer process of the tube-row exchanger is modeled and analyzed numerically; and the influences of its structure on the heat transfer and temperature status of the TEMs are investigated. The results show that use of the thin - wall pipes and increase of surface roughness inside the pipes are effective ways to improve the heat transfer efficiency, obtain the rated surface temperature, and make the TEG compact and lightweight. Furthermore, under the same conditions, the calculated results are compared with the data of a fin heat exchanger. The comparison results show that the volume and mass of the tube-row heat exchanger are 19% and 33% lower than those of the fin type unit, and that the pressure drop is reduced by 16%. In addition, the average temperature in the tube-row heat exchanger is increased by 15°C and the average temperature difference is increased by 19°C; the tube-row TEG has a more compact volume and better temperature characteristics.

  1. Development of Passive Fuel Cell Thermal Management Heat Exchanger

    Science.gov (United States)

    Burke, Kenneth A.; Jakupca, Ian J.; Colozza, Anthony J.

    2010-01-01

    The NASA Glenn Research Center is developing advanced passive thermal management technology to reduce the mass and improve the reliability of space fuel cell systems for the NASA Exploration program. The passive thermal management system relies on heat conduction within highly thermally conductive cooling plates to move the heat from the central portion of the cell stack out to the edges of the fuel cell stack. Using the passive approach eliminates the need for a coolant pump and other cooling loop components within the fuel cell system which reduces mass and improves overall system reliability. Previous development demonstrated the performance of suitable highly thermally conductive cooling plates that could conduct the heat, provide a sufficiently uniform temperature heat sink for each cell of the fuel cell stack, and be substantially lighter than the conventional thermal management approach. Tests were run with different materials to evaluate the design approach to a heat exchanger that could interface with the edges of the passive cooling plates. Measurements were made during fuel cell operation to determine the temperature of individual cooling plates and also to determine the temperature uniformity from one cooling plate to another.

  2. Device for removing alkali metal residues from heat exchanger

    International Nuclear Information System (INIS)

    Matal, O.

    1987-01-01

    The main parts of the facility consists of a condensing vessel and a vacuum pump unit interconnected via a vacuum pipe. The heat exchanger is heated to a temperature at which the alkali metal residues evaporate. Metal vapors are collected in the condensing vessel where they condense. The removal of the alkali metal residues from the heat exchanger pipes allows thorough inspection of the pipe inside during scheduled nuclear power plant shutdowns. The facility can be used especially with reverse steam generators. (E.S.). 1 fig

  3. Modelling fireside corrosion of heat exchangers in co-fired pulverised fuel power systems

    Energy Technology Data Exchange (ETDEWEB)

    Simms, N.J. [Cranfield Univ. (United Kingdom). Energy Technology Centre; Fry, A.T. [National Physical Laboratory, Teddington, Middlesex (United Kingdom)

    2010-07-01

    As a result of concerns about the effects of CO{sub 2} emissions on the global environment, there is increasing pressure to reduce such emissions from power generation systems. The use of biomass co-firing with coal in conventional pulverised fuel power stations has provided the most immediate route to introduce a class of fuel that is regarded as both sustainable and carbon neutral. In the future it is anticipated that increased levels of biomass will need to be used in such systems to achieve the desired CO{sub 2} emission targets. However there are concerns over the risk of fireside corrosion damage to the various heat exchangers and boiler walls used in such systems. Future pulverised fuel power systems will need to be designed to cope with the effects of using a wide range of coal-biomass mixes. However, such systems will also need to use much higher heat exchanger operating temperatures to increase their conversion efficiencies and counter the effects of the CO{sub 2} capture technologies that will need to be used in them. Higher operating temperatures will also increase the risk of fireside corrosion damage to the critical heat exchangers. This paper reports work that has been carried out to develop quantitative corrosion models for heat exchangers in pulverised fuel power systems. These developments have been particularly targeted at producing models that enable the evaluation of the effects of using different coal-biomass mixtures and of increasing heat exchanger operating conditions. Models have been produced that have been targeted at operating conditions and materials used in (a) superheaters/reheaters and (b) waterwalls. Data used in the development of these models has been produced from full scale and pilot scale plants in the UK using a wide range of coal and biomass mixtures, as well as from carefully targeted series of laboratory corrosion tests. Mechanistic and neural network based models have been investigated during this development process to

  4. Properties of Alloy 617 for Heat Exchanger Design

    International Nuclear Information System (INIS)

    Wright, R.N.; Carroll, L.J.; Benz, J.K.; Wright, J.K.; Lillo, T.M.; Lybeck, N.J.

    2014-01-01

    Alloy 617 is among the primary candidates for very high temperature reactor heat exchangers anticipated for use up to 950ºC. Elevated temperature properties of this alloy and the mechanisms responsible for the observed tensile, creep and creep-fatigue behavior have been characterized over a wide range of test temperatures up to 1000ºC. Properties from the current experimental program have been combined with archival information from previous VHTR research to provide large data sets for many heats of material, product forms, and weldments. The combined data have been analyzed to determine conservative values of yield and tensile strength, strain rate sensitivity, creep-rupture behavior, fatigue and creep- fatigue properties that can be used for engineering design of reactor components. Phenomenological models have been developed to bound the regions over which the engineering properties are well known or can be confidently extrapolated for use in design. (author)

  5. Properties of Alloy 617 for Heat Exchanger Design

    Energy Technology Data Exchange (ETDEWEB)

    Wright, Richard Neil [Idaho National Laboratory; Carroll, Laura Jill [Idaho National Laboratory; Benz, Julian Karl [Idaho National Laboratory; Wright, Julie Knibloe [Idaho National Laboratory; Lillo, Thomas Martin [Idaho National Laboratory; Lybeck, Nancy Jean [Idaho National Laboratory

    2014-10-01

    Abstract – Alloy 617 is among the primary candidates for very high temperature reactor heat exchangers anticipated for use up to 950ºC. Elevated temperature properties of this alloy and the mechanisms responsible for the observed tensile, creep and creep-fatigue behavior have been characterized over a wide range of test temperatures up to 1000ºC. Properties from the current experimental program have been combined with archival information from previous VHTR research to provide large data sets for many heats of material, product forms, and weldments. The combined data have been analyzed to determine conservative values of yield and tensile strength, strain rate sensitivity, creep-rupture behavior, fatigue and creep- fatigue properties that can be used for engineering design of reactor components. Phenomenological models have been developed to bound the regions over which the engineering properties are well known or can be confidently extrapolated for use in design.

  6. Heat transfer in tube bundles of heat exchangers with flow baffles induced forced mixing

    International Nuclear Information System (INIS)

    AbuRomia, M.M.; Chu, A.W.; Cho, S.M.

    1976-01-01

    Thermal analysis of shell-and-tube heat exchangers is being investigated through geometric modeling of the unit configuration in addition to considering the heat transfer processes taking place within the tube bundle. The governing equations that characterize the heat transfer from the shell side fluid to the tube side fluid across the heat transfer tubewalls are indicated. The equations account for the heat transfer due to molecular conduction, turbulent thermal diffusion, and forced fluid mixing among various shell side fluid channels. The analysis, though general in principle, is being applied to the Clinch River Breeder Reactor Plant-Intermediate Heat Exchanger, which utilizes flow baffles appropriately designed for induced forced fluid mixing in the tube bundle. The results of the analysis are presented in terms of the fluid and tube wall temperature distributions of a non-baffled and baffled tube bundle geometry. The former case yields axial flow in the main bundle region while the latter is associated with axial/cross flow in the bundle. The radial components of the axial/cross flow yield the necessary fluid mixing that results in reducing the thermal unbalance among the heat transfer to the allowable limits. The effect of flow maldistribution, present on the tube or shell sides of the heat exchangers, in altering the temperature field of tube bundles is also noted

  7. The computational optimization of heat exchange efficiency in stack chimneys

    Energy Technology Data Exchange (ETDEWEB)

    Van Goch, T.A.J.

    2012-02-15

    For many industrial processes, the chimney is the final step before hot fumes, with high thermal energy content, are discharged into the atmosphere. Tapping into this energy and utilizing it for heating or cooling applications, could improve sustainability, efficiency and/or reduce operational costs. Alternatively, an unused chimney, like the monumental chimney at the Eindhoven University of Technology, could serve as an 'energy channeler' once more; it can enhance free cooling by exploiting the stack effect. This study aims to identify design parameters that influence annual heat exchange in such stack chimney applications and optimize these parameters for specific scenarios to maximize the performance. Performance is defined by annual heat exchange, system efficiency and costs. The energy required for the water pump as compared to the energy exchanged, defines the system efficiency, which is expressed in an efficiency coefficient (EC). This study is an example of applying building performance simulation (BPS) tools for decision support in the early phase of the design process. In this study, BPS tools are used to provide design guidance, performance evaluation and optimization. A general method for optimization of simulation models will be studied, and applied in two case studies with different applications (heating/cooling), namely; (1) CERES case: 'Eindhoven University of Technology monumental stack chimney equipped with a heat exchanger, rejects heat to load the cold source of the aquifer system on the campus of the university and/or provides free cooling to the CERES building'; and (2) Industrial case: 'Heat exchanger in an industrial stack chimney, which recoups heat for use in e.g. absorption cooling'. The main research question, addressing the concerns of both cases, is expressed as follows: 'what is the optimal set of design parameters so heat exchange in stack chimneys is optimized annually for the cases in which a

  8. Thermal Performance Analyses of Multiborehole Ground Heat Exchangers

    Directory of Open Access Journals (Sweden)

    Wanjing Luo

    2017-01-01

    Full Text Available Geothermal energy known as a clean, renewable energy resource is widely available and reliable. Ground heat exchangers (GHEs can assist the development of geothermal energy by reducing the capital cost and greenhouse gas emission. In this paper, a novel semianalytical method was developed to study the thermal performance of multiborehole ground heat exchangers (GHEs with arbitrary configurations. By assuming a uniform inlet fluid temperature (UIFT, instead of uniform heat flux (UHF, the effects of thermal interference and the thermal performance difference between different boreholes can be examined. Simulation results indicate that the monthly average outlet fluid temperatures of GHEs will increase gradually while the annual cooling load of the GHEs is greater than the annual heating load. Besides, two mechanisms, the thermal dissipation and the heat storage effect, will determine the heat transfer underground, which can be further divided into four stages. Moreover, some boreholes will be malfunctioned; that is, boreholes can absorb heat from ground when the GHEs are under the cooling mode. However, as indicated by further investigations, this malfunction can be avoided by increasing borehole spacing.

  9. Title Investigation of the influence of various factors on the power of heat exchange by radiation

    Directory of Open Access Journals (Sweden)

    Korolyov Alexander V.

    2017-04-01

    Full Text Available The issue of lack of knowledge of radiation heat transfer process has been repeatedly raised in various studies. Despite the fact that works on study of heat transfer by radiation covers a wide range of different industries, it should be noted the lack of materials on study of heat exchange processes by radiation in a core of a nuclear reactor. In this work, the fuel assemblies of the VVER-1000 reactor were used as the bodies under study. Aim: The aim of the research is to investigate the heat exchange process between heat transfer assemblies and to study of the effect of changing the distance between the fuel assemblies on their power taking into account the inter-radiating of assemblies. Materials and Methods: A general description of the process of heat transfer by radiation. A calculation study of the effect of geometric parameters on heat transfer in the close lattice of the reactor core is performed. The influence of heat transfer by radiation on the temperature change of the fuel assemblies surface of the VVER-1000 reactor at change in the cassette gap is studied. The change in the power of the fuel assemblies relative to the initial power with a change in the cassette gap was studied. Experimental measurements of the temperature at different distances from the radiation source were made with an obstacle in the path of radiation propagation in the form of glass and water of different levels. The heat radiation and convective heat transfer are calculated based on the obtained experimental data. The calculation of thermal radiation power and convective heat transfer based on the obtained experimental data is performed. Results: The calculation results show that in models that determine the temperature of the fuel assemblies in the core of the VVER-1000 reactor, the radiation heat transfer must be taken into account. In this case, the amount of transferred energy is the greater, the smaller the distance between objects. This is observed

  10. Heat pumps and heat exchangers in cow and pig houses in the Nordic countries. Utilization potentials

    Energy Technology Data Exchange (ETDEWEB)

    Pedersen, S [Statens Jordbrugstekniske Forsoeg, Horsens, Denmark

    1985-01-01

    An assessment is made of how many heat pumps it may be possible to establish in animal buildings in the Danish, Swedish, Norwegian, Finnish, and Icelandic agriculture. This assessment is based on the present livestock structure. Furthermore information is given of the yearly oil conservation that theoretically can be obtained, provided heat pumps and heat exchangers are installed every where with a sufficient livestock basis. The largest energy conservation can be obtained by heat recovery in cow- and pig houses and by heat exchangers in production of piglets.

  11. Factors Influencing the Thermal Efficiency of Horizontal Ground Heat Exchangers

    Directory of Open Access Journals (Sweden)

    Eloisa Di Sipio

    2017-11-01

    Full Text Available The performance of very shallow geothermal systems (VSGs, interesting the first 2 m of depth from ground level, is strongly correlated to the kind of sediment locally available. These systems are attractive due to their low installation costs, less legal constraints, eas