A screening method for the optimal selection of plate heat exchanger configurations

Directory of Open Access Journals (Sweden)

Pinto J.M.

2002-01-01

Full Text Available An optimization method for determining the best configuration(s of gasketed plate heat exchangers is presented. The objective is to select the configuration(s with the minimum heat transfer area that still satisfies constraints on the number of channels, the pressure drop of both fluids, the channel flow velocities and the exchanger thermal effectiveness. The configuration of the exchanger is defined by six parameters, which are as follows: the number of channels, the numbers of passes on each side, the fluid locations, the feed positions and the type of flow in the channels. The resulting configuration optimization problem is formulated as the minimization of the exchanger heat transfer area and a screening procedure is proposed for its solution. In this procedure, subsets of constraints are successively applied to eliminate infeasible and nonoptimal solutions. Examples show that the optimization method is able to successfully determine a set of optimal configurations with a minimum number of exchanger evaluations. Approximately 5 % of the pressure drop and channel velocity calculations and 1 % of the thermal simulations are required for the solution.

Method for the positioning of pipes in a heat exchanger

International Nuclear Information System (INIS)

1983-01-01

The invention relates to a method for positioning pipes in a heat exchanger. The grating that supports the pipes of the heat exchanger may be equipped with projections in the passages that also support the pipes. Such projections may, however, obstruct the positioning of the pipes in the grating. The purpose of the invention is to bypass this problem by applying receding projections that move outward when a wedge is put in the grating and thereupon turned round in such a way that the pipes can freely be positioned. Thereupon, the wedge is turned back and the projections will resume their positions. (Auth.)

Heat exchanger

International Nuclear Information System (INIS)

Dostatni, A.W.; Dostatni, Michel.

1976-01-01

In the main patent, a description was given of a heat exchanger with an exchange surface in preformed sheet metal designed for the high pressure and temperature service particularly encountered in nuclear pressurized water reactors and which is characterised by the fact that it is composed of at least one exchanger bundle sealed in a containment, the said bundle or bundles being composed of numerous juxtaposed individual compartments whose exchange faces are built of preformed sheet metal. The present addendun certificate concerns shapes of bundles and their positioning methods in the exchanger containment enabling its compactness to be increased [fr

A Numerical Algorithm and a Graphical Method to Size a Heat Exchanger

DEFF Research Database (Denmark)

Berning, Torsten

2011-01-01

This paper describes the development of a numerical algorithm and a graphical method that can be employed in order to determine the overall heat transfer coefficient inside heat exchangers. The method is based on an energy balance and utilizes the spreadsheet application software Microsoft Excel...

Radiation effects on heat transfer in heat exchangers, (2)

International Nuclear Information System (INIS)

Mori, Yasuo; Watanabe, Kenji; Taira, Tatsuji.

1980-01-01

In a high temperature gas-cooled reactor system, in which the working fluid exchanges heat at high temperature near 1000 deg C, the heat transfer acceleration by positively utilizing the radiation heat transfer between solid surfaces should be considered. This paper reports on the results of experiment and analysis for the effects of radiant heat on the heat transfer performance at elevated temperature by applying the heat transfer-accelerating method using radiators to the heat exchanger with tube bundle composed of two channels of heating and heated sides. As the test heat exchangers, a parallel counter flow exchanger and the cross flow exchanger simulating helical tubes were employed, and the results studied on the characteristics of each heat exchanger are described. The plates placed in parallel to flow in every space of the tube bundle arranged in a matrix were used as the heat transfer accelerator. The effects of acceleration with the plates were the increase of heat transmission from 12 to 24% and 12 to 38% in the parallel flow and cross flow heat exchangers, respectively. Also, it was clarified that the theoretical analysis, in which it was assumed that the region within pitch S and two radiator plates, with a heat-transferring tube placed at the center, is the minimum domain for calculation, and that the heat exchange by radiation occurs only between the domain and the adjacent domains, can estimate the heat transfer-accelerating effect and the temperature distribution in a heat exchanger with sufficient accuracy. (Wakatsuki, Y.)

A Numerical Algorithm and a Graphical Method to Size a Heat Exchanger

DEFF Research Database (Denmark)

Berning, Torsten

2011-01-01

This paper describes the development of a numerical algorithm and a graphical method that can be employed in order to determine the overall heat transfer coefficient inside heat exchangers. The method is based on an energy balance and utilizes the spreadsheet application software Microsoft ExcelTM...

Optimization of parameters of heat exchangers vehicles

Directory of Open Access Journals (Sweden)

Andrei MELEKHIN

2014-09-01

Full Text Available The relevance of the topic due to the decision of problems of the economy of resources in heating systems of vehicles. To solve this problem we have developed an integrated method of research, which allows to solve tasks on optimization of parameters of heat exchangers vehicles. This method decides multicriteria optimization problem with the program nonlinear optimization on the basis of software with the introduction of an array of temperatures obtained using thermography. The authors have developed a mathematical model of process of heat exchange in heat exchange surfaces of apparatuses with the solution of multicriteria optimization problem and check its adequacy to the experimental stand in the visualization of thermal fields, an optimal range of managed parameters influencing the process of heat exchange with minimal metal consumption and the maximum heat output fin heat exchanger, the regularities of heat exchange process with getting generalizing dependencies distribution of temperature on the heat-release surface of the heat exchanger vehicles, defined convergence of the results of research in the calculation on the basis of theoretical dependencies and solving mathematical model.

A Method of Heat Exchange Structure Optimization of the Cricoid Plastic Parts

Directory of Open Access Journals (Sweden)

Dongpo Yang

2014-01-01

Full Text Available This paper research on the effect of heat transfer performance of ring wall structure change of ship water heater top cricoid hood. A method of equivalent conversion is applied on simplify the structure of finned tube heat exchanger, it distinct reduce the computational grid, and improve the simulation speed and accuracy. This method can be used to calculate the ventilation and heat transfer of that compact configuration type structure in the complex component. Changing the ring wall structure can improve heat transfer performance, based on the method of equivalent transformation, a new heat transfer structure is established.

Thermodynamic optimization of ground heat exchangers with single U-tube by entropy generation minimization method

International Nuclear Information System (INIS)

Li Min; Lai, Alvin C.K.

2013-01-01

Highlights: ► A second-law-based analysis is performed for single U-tube ground heat exchangers. ► Two expressions for the optimal length and flow velocity are developed for GHEs. ► Empirical velocities of GHEs are large compared to thermodynamic optimum values. - Abstract: This paper investigates thermodynamic performance of borehole ground heat exchangers with a single U-tube by the entropy generation minimization method which requires information of heat transfer and fluid mechanics, in addition to thermodynamics analysis. This study first derives an expression for dimensionless entropy generation number, a function that consists of five dimensionless variables, including Reynolds number, dimensionless borehole length, scale factor of pressures, and two duty parameters of ground heat exchangers. The derivation combines a heat transfer model and a hydraulics model for borehole ground heat exchangers with the first law and the second law of thermodynamics. Next, the entropy generation number is minimized to produce two analytical expressions for the optimal length and the optimal flow velocity of ground heat exchangers. Then, this paper discusses and analyzes implications and applications of these optimization formulas with two case studies. An important finding from the case studies is that widely used empirical velocities of circulating fluid are too large to operate ground-coupled heat pump systems in a thermodynamic optimization way. This paper demonstrates that thermodynamic optimal parameters of ground heat exchangers can probably be determined by using the entropy generation minimization method.

Cleaning Schedule Operations in Heat Exchanger Networks

Directory of Open Access Journals (Sweden)

Huda Hairul

2018-01-01

Full Text Available Heat exchanger networks have been known to be the essential parts in the chemical industries. Unfortunately, since the performance of heat exchanger can be decreasing in transferring the heat from hot stream into cold stream due to fouling, then cleaning the heat exchanger is needed to restore its initial performance periodically. A process of heating crude oil in a refinery plant was used as a case study. As many as eleven heat exchangers were used to heat crude oil before it was heated by a furnace to the temperature required to the crude unit distillation column. The purpose of this study is to determine the cleaning schedule of heat exchanger on the heat exchanger networks due to the decrease of the overall heat transfer coefficient by various percentage of the design value. A close study on the process of heat exchanger cleaning schedule in heat exchanger networks using the method of decreasing overall heat transfer coefficient as target. The result showed that the higher the fouling value the more often the heat exchanger is cleaned because the overall heat transfer coefficient decreases quickly.

Designing heat exchangers for process heat reactors

International Nuclear Information System (INIS)

Quade, R.N.

1980-01-01

A brief account is given of the IAEA specialist meeting on process heat applications technology held in Julich, November 1979. The main emphasis was on high temperature heat exchange. Papers were presented covering design requirements, design construction and prefabrication testing, and selected problems. Primary discussion centered around mechanical design, materials requirements, and structural analysis methods and limits. It appears that high temperature heat exchanges design to nuclear standards, is under extensive development but will require a lengthy concerted effort before becoming a commercial reality. (author)

Validation of the method for determination of the thermal resistance of fouling in shell and tube heat exchangers

International Nuclear Information System (INIS)

Markowski, Mariusz; Trafczynski, Marian; Urbaniec, Krzysztof

2013-01-01

Highlights: • Heat recovery in a heat exchanger network (HEN). • A novel method for on-line determination of the thermal resistance of fouling is presented. • Details are developed for shell and tube heat exchangers. • The method was validated and sensibility analysis was carried out. • Developed approach allows long-term monitoring of changes in the HEN efficiency. - Abstract: A novel method for on-line determination of the thermal resistance of fouling in shell and tube heat exchangers is presented. It can be applied under the condition that the data on pressure, temperature, mass flowrate and thermophysical properties of both heat-exchanging media are continuously available. The calculation algorithm for use in the novel method is robust and ensures reliable determination of the thermal resistance of fouling even if the operating parameters fluctuate. The method was validated using measurement data retrieved from the operation records of a heat exchanger network connected with a crude distillation unit rated 800 t/h. Sensibility analysis of the method was carried out and the calculated values of the thermal resistance of fouling were critically reviewed considering the results of qualitative evaluation of fouling layers in the exchangers inspected during plant overhaul

Heat transfer characteristics of a helical heat exchanger

International Nuclear Information System (INIS)

San, Jung-Yang; Hsu, Chih-Hsiang; Chen, Shih-Hao

2012-01-01

Heat transfer performance of a helical heat exchanger was investigated. The heat exchanger is composed of a helical tube with rectangular cross section and two cover plates. The ε–Ntu relation of the heat exchanger was obtained using a numerical method. In the analysis, the flow in the tube (helical flow) was considered to be mixed and the flow outside the tube (radial flow) was unmixed. In the experiment, the Darcy friction factor (f) and convective heat transfer coefficient (h) of the radial flow were measured. The radial flow was air and the helical flow was water. Four different channel spacing (0.5, 0.8, 1.2 and 1.6 mm) were individually considered. The Reynolds numbers were in the range 307–2547. Two correlations, one for the Darcy friction factor and the other for the Nusselt number, were proposed. - Highlights: ► We analyze the heat transfer characteristics of a helical heat exchanger and examine the effectiveness–Ntu relation. ► Increasing number of turns of the heat exchanger would slightly increase the effectiveness. ► There is an optimum Ntu value corresponding to a maximum effectiveness. ► We measure the Darcy friction factor and Nusselt number of the radial flow and examine the correlations.

Thermodynamic analysis on theoretical models of cycle combined heat exchange process: The reversible heat exchange process

International Nuclear Information System (INIS)

Zhang, Chenghu; Li, Yaping

2017-01-01

Concept of reversible heat exchange process as the theoretical model of the cycle combined heat exchanger could be useful to determine thermodynamics characteristics and the limitation values in the isolated heat exchange system. In this study, the classification of the reversible heat exchange processes is presented, and with the numerical method, medium temperature variation tendency and the useful work production and usage in the whole process are investigated by the construction and solution of the mathematical descriptions. Various values of medium inlet temperatures and heat capacity ratio are considered to analyze the effects of process parameters on the outlet temperature lift/drop. The maximum process work transferred from the Carnot cycle region to the reverse cycle region is also researched. Moreover, influence of the separating point between different sub-processes on temperature variation profile and the process work production are analyzed. In addition, the heat-exchange-enhancement-factor is defined to study the enhancement effect of the application of the idealized process in the isolated heat exchange system, and the variation degree of this factor with process parameters change is obtained. The research results of this paper can be a theoretical guidance to construct the cycle combined heat exchange process in the practical system. - Highlights: • A theoretical model of Cycle combined heat exchange process is proposed. • The classification of reversible heat exchange process are presented. • Effects of Inlet temperatures and heat capacity ratio on process are analyzed. • Process work transmission through the whole process is studied. • Heat-exchange-enhancement-factor can be a criteria to express the application effect of the idealized process.

Comparative analysis of different methods in mathematical modelling of the recuperative heat exchangers

International Nuclear Information System (INIS)

Debeljkovic, D.Lj.; Stevic, D.Z.; Simeunovic, G.V.; Misic, M.A.

2015-01-01

The heat exchangers are frequently used as constructive elements in various plants and their dynamics is very important. Their operation is usually controlled by manipulating inlet fluid temperatures or mass flow rates. On the basis of the accepted and critically clarified assumptions, a linearized mathematical model of the cross-flow heat exchanger has been derived, taking into account the wall dynamics. The model is based on the fundamental law of energy conservation, covers all heat accumulation storages in the process, and leads to the set of partial differential equations (PDE), which solution is not possible in closed form. In order to overcome the solutions difficulties in this paper are analyzed different methods for modeling the heat exchanger: approach based on Laplace transformation, approximation of partial differential equations based on finite differences, the method of physical discretization and the transport approach. Specifying the input temperatures and output variables, under the constant initial conditions, the step transient responses have been simulated and presented in graphic form in order to compare these results for the four characteristic methods considered in this paper, and analyze its practical significance. (author)

Theory and design of heat exchanger : air cooled plate, spiral heat exchanger

International Nuclear Information System (INIS)

Min, Ui Dong

1960-02-01

This book deals with air cooled heat exchanger, which introduces heat rejection system, wet surface cooler in new from, explanation of structure and design, materials, basic design like plenums chambers and fan ring, finned tube fouling factor, airflow in forced draft and fan design. It also tells of plate heat exchanger and spiral heat exchanger giving descriptions of summary, selection, basic design, device and safety function, maintenance, structure of plate heat exchanger, frames and connector plate and, basic things of spiral tube heat exchanger.

An efficient method based on the uniformity principle for synthesis of large-scale heat exchanger networks

International Nuclear Information System (INIS)

Zhang, Chunwei; Cui, Guomin; Chen, Shang

2016-01-01

Highlights: • Two dimensionless uniformity factors are presented to heat exchange network. • The grouping of process streams reduces the computational complexity of large-scale HENS problems. • The optimal sub-network can be obtained by Powell particle swarm optimization algorithm. • The method is illustrated by a case study involving 39 process streams, with a better solution. - Abstract: The optimal design of large-scale heat exchanger networks is a difficult task due to the inherent non-linear characteristics and the combinatorial nature of heat exchangers. To solve large-scale heat exchanger network synthesis (HENS) problems, two dimensionless uniformity factors to describe the heat exchanger network (HEN) uniformity in terms of the temperature difference and the accuracy of process stream grouping are deduced. Additionally, a novel algorithm that combines deterministic and stochastic optimizations to obtain an optimal sub-network with a suitable heat load for a given group of streams is proposed, and is named the Powell particle swarm optimization (PPSO). As a result, the synthesis of large-scale heat exchanger networks is divided into two corresponding sub-parts, namely, the grouping of process streams and the optimization of sub-networks. This approach reduces the computational complexity and increases the efficiency of the proposed method. The robustness and effectiveness of the proposed method are demonstrated by solving a large-scale HENS problem involving 39 process streams, and the results obtained are better than those previously published in the literature.

Theory and design of heat exchanger : Double pipe and heat exchanger in abnormal condition

International Nuclear Information System (INIS)

Min, Ui Dong

1996-02-01

This book introduces theory and design of heat exchanger, which includes HTRI program, multiple tube heat exchanger external heating, theory of heat transfer, basis of design of heat exchanger, two-phase flow, condensation, boiling, material of heat exchanger, double pipe heat exchanger like hand calculation, heat exchanger in abnormal condition such as Jackets Vessel, and Coiled Vessel, design and summary of steam tracing.

Methods for tube attachment in a heat exchange equipment

International Nuclear Information System (INIS)

Shilin, O.V.; Vasil'ev, V.B.

1984-01-01

Two main ways of attaching tubes to tube panels in heat exchange equipment are analyzed: expanding and pulse method (by explosion, for instance). Labour-consumption and cost price for the fastening of brass, perlitic and corrosion-resistant tubes for both of the methods are presented. The extent of fitting out with equipment for tube fixing and ways of testing the joints for attachment are evaluated. Measures for improving the joint quality and introduction of the advanced technology are suggested

Heat exchanger tube inspection using ultrasonic arrays

International Nuclear Information System (INIS)

Meyer, P.A.; Carodiskey, T.J.

1986-01-01

Tubing used in industrial heat exchangers is often subject to failure caused by corrosion and cracking. Technical conferences are used as a forum in the steam generator industry to ensure that the failure mechanisms are well understood and that the quality of the heat exchanger is maintained. The quality of a heat exchanger can be thought of as its ability to operate to design specifications over its intended life. This is the motivation to inspect and evaluate these devices periodically. Inspection, however, normally requires shutdown of the heat exchanger which is costly but is much more acceptable than an unscheduled shutdown due to failure of a tube. Therefore, the degree of inspection is established by balancing the cost of inspection with the risk of a tube failure. Any method of reducing the cost of inspection will permit a higher degree of inspection and, therefore, improve heat exchanger quality. This paper reviews the design and performance of an improved method of ultrasonic inspection of heat exchanger tubing with emphasis on applications in the nuclear industry

Mechanical calculation of heat exchangers

International Nuclear Information System (INIS)

Osweiller, Francis.

1977-01-01

Many heat exchangers are still being dimensioned at the present time by means of the American TEMA code (Tubular Exchanger Manufacturers Association). The basic formula of this code often gives rise to significant tubular plate thicknesses which, apart from the cost of materials, involve significant machining. Some constructors have brought into use calculation methods that are more analytic so as to take into better consideration the mechanical phenomena which come into play in a heat exchanger. After a brief analysis of these methods it is shown, how the original TEMA formulations have changed to reach the present version and how this code has incorporated Gardner's results for treating exchangers with two fixed heads. A formal and numerical comparison is then made of the analytical and TEMA methods by attempting to highlight a code based on these methods or a computer calculation programme in relation to the TEMA code [fr

Characterization of HEM silicon for solar cells. [Heat Exchanger Method

Science.gov (United States)

Dumas, K. A.; Khattak, C. P.; Schmid, F.

1981-01-01

The Heat Exchanger Method (HEM) is a promising low-cost ingot casting process for material used for solar cells. This is the only method that is capable of casting single crystal ingots with a square cross section using a directional solidification technique. This paper describes the chemical, mechanical and electrical properties of the HEM silicon material as a function of position within the ingot.

Methods of Thermal Calculations for a Condensing Waste-Heat Exchanger

Directory of Open Access Journals (Sweden)

Rączka Paweł

2014-12-01

Full Text Available The paper presents the algorithms for a flue gas/water waste-heat exchanger with and without condensation of water vapour contained in flue gas with experimental validation of theoretical results. The algorithms were used for calculations of the area of a heat exchanger using waste heat from a pulverised brown coal fired steam boiler operating in a power unit with a capacity of 900 MWe. In calculation of the condensing part, the calculation results obtained with two algorithms were compared (Colburn-Hobler and VDI algorithms. The VDI algorithm allowed to take into account the condensation of water vapour for flue gas temperatures above the temperature of the water dew point. Thanks to this, it was possible to calculate more accurately the required heat transfer area, which resulted in its reduction by 19 %. In addition, the influence of the mass transfer on the heat transfer area was taken into account, which contributed to a further reduction in the calculated size of the heat exchanger - in total by 28% as compared with the Colburn-Hobler algorithm. The presented VDI algorithm was used to design a 312 kW pilot-scale condensing heat exchanger installed in PGE Belchatow power plant. Obtained experimental results are in a good agreement with calculated values.

A study on development of a plugging margin evaluation method taking into account the fouling of shell-and tube heat exchangers

International Nuclear Information System (INIS)

Hwang, Kyeong Mo; Jin, Tae Eun; Kim, Kyung Hoon

2006-01-01

As the operating time of heat exchangers progresses, fouling caused by water-borne deposits and the number of plugged tubes increase and thermal performance decreases. Both fouling and tube plugging are known to interfere with normal flow characteristics and to reduce thermal efficiencies of heat exchangers. The heat exchangers of Korean nuclear power plants have been analyzed in terms of heat transfer rate and overall heat transfer coefficient as a means of heat exchanger management. Except for fouling resulting from the operation of heat exchangers, all the tubes of heat exchangers have been replaced when the number of plugged tubes exceeded the plugging criteria based on design performance sheet. This paper describes a plugging margin evaluation method taking into account the fouling of shell-and-tube heat exchangers. The method can evaluate thermal performance, estimate future fouling variation, and consider current fouling level in the calculation of plugging margin. To identify the effectiveness of the developed method, fouling and plugging margin evaluations were performed at a component cooling heat exchanger in a Korean nuclear power plant

Optimization of Heat Exchangers

International Nuclear Information System (INIS)

Catton, Ivan

2010-01-01

The objective of this research is to develop tools to design and optimize heat exchangers (HE) and compact heat exchangers (CHE) for intermediate loop heat transport systems found in the very high temperature reator (VHTR) and other Generation IV designs by addressing heat transfer surface augmentation and conjugate modeling. To optimize heat exchanger, a fast running model must be created that will allow for multiple designs to be compared quickly. To model a heat exchanger, volume averaging theory, VAT, is used. VAT allows for the conservation of mass, momentum and energy to be solved for point by point in a 3 dimensional computer model of a heat exchanger. The end product of this project is a computer code that can predict an optimal configuration for a heat exchanger given only a few constraints (input fluids, size, cost, etc.). As VAT computer code can be used to model characteristics (pumping power, temperatures, and cost) of heat exchangers more quickly than traditional CFD or experiment, optimization of every geometric parameter simultaneously can be made. Using design of experiment, DOE and genetric algorithms, GE, to optimize the results of the computer code will improve heat exchanger design.

Regenerator heat exchanger – calculation of heat recovery efficiency and pressure loss

DEFF Research Database (Denmark)

Pomianowski, Michal Zbigniew; Heiselberg, Per Kvols

Performance of heat exchangers is determined based on two main parameters: efficiency to exchange / recover heat and pressure loss due to friction between fluid and exchanger surfaces. These two parameters are contradicting each other which mean that the higher is efficiency the higher becomes...... pressure loss. The aim of the optimized design of heat exchanger is to reach the highest or the required heat efficiency and at the same time to keep pressure losses as low as possible keeping total exchanger size within acceptable size. In this report is presented analytical calculation method...... to calculate efficiency and pressure loss in the regenerator heat exchanger with a fixed matrix that will be used in the decentralized ventilation unit combined in the roof window. Moreover, this study presents sensitivity study of regenerator heat exchanger performance, taking into account, such parameters as...

A Modified Entropy Generation Number for Heat Exchangers

Institute of Scientific and Technical Information of China (English)

无

1996-01-01

This paper demonstrates the difference between the entropy generation number method proposed by Bejian and the method of entropy generation per unit amount of heat transferred in analyzing the ther-modynamic performance of heat exchangers,points out the reason for leading to the above difference.A modified entropy generation number for evaluating the irreversibility of heat exchangers is proposed which is in consistent with the entropy generation per unit amount of heat transferred in entropy generation analysis.The entropy generated by friction is also investigated.Results show that when the entropy generated by friction in heat exchangers in taken into account,there is a minimum total entropy generation number while the NTU and the ratio of heat capacity rates vary.The existence of this minimum is the prerequisite of heat exchanger optimization.

Thermo-hydraulic design of earth-air heat exchangers

Energy Technology Data Exchange (ETDEWEB)

Paepe, M. de [Ghent University (Belgium). Department of Flow, Heat and Combustion Mechanics; Janssens, A. [Ghent University (Belgium). Department of Architecture and Urbanism

2003-05-01

Earth-air heat exchangers, also called ground tube heat exchangers, are an interesting technique to reduce energy consumption in a building. They can cool or heat the ventilation air, using cold or heat accumulated in the soil. Several papers have been published in which a design method is described. Most of them are based on a discretisation of the one-dimensional heat transfer problem in the tube. Three-dimensional complex models, solving conduction and moisture transport in the soil are also found. These methods are of high complexity and often not ready for use by designers. In this paper, a one-dimensional analytical method is used to analyse the influence of the design parameters of the heat exchanger on the thermo-hydraulic performance. A relation is derived for the specific pressure drop, linking thermal effectiveness with pressure drop of the air inside the tube. The relation is used to formulate a design method which can be used to determine the characteristic dimensions of the earth-air heat exchanger in such a way that optimal thermal effectiveness is reached with acceptable pressure loss. The choice of the characteristic dimensions, becomes thus independent of the soil and climatological conditions. This allows designers to choose the earth-air heat exchanger configuration with the best performance. (author)

Thermo-hydraulic design of earth-air heat exchangers

Energy Technology Data Exchange (ETDEWEB)

De Paepe, M. [Department of Flow, Heat and Combustion Mechanics, Ghent University, Ghent (Belgium); Janssens, A. [Department of Architecture and Urbanism, Ghent University, Ghent (Belgium)

2003-07-01

Earth-air heat exchangers, also called ground tube heat exchangers, are an interesting technique to reduce energy consumption in a building. They can cool or heat the ventilation air, using cold or heat accumulated in the soil. Several papers have been published in which a design method is described. Most of them are based on a discretisation of the one-dimensional heat transfer problem in the tube. Three-dimensional complex models, solving conduction and moisture transport in the soil are also found. These methods are of high complexity and often not ready for use by designers. In this paper, a one-dimensional analytical method is used to analyse the influence of the design parameters of the heat exchanger on the thermo-hydraulic performance. A relation is derived for the specific pressure drop, linking thermal effectiveness with pressure drop of the air inside the tube. The relation is used to formulate a design method which can be used to determine the characteristic dimensions of the earth-air heat exchanger in such a way that optimal thermal effectiveness is reached with acceptable pressure loss. The choice of the characteristic dimensions, becomes thus independent of the soil and climatological conditions. This allows designers to choose the earth-air heat exchanger configuration with the best performance. (author)

Comparison and validation of dynamic characteristic analytical method for tubular heat exchanger

International Nuclear Information System (INIS)

Huang Qing; Xu Dinggeng; Chen Meng; Shen Rui

2013-01-01

In this study, the natural frequencies of Normal Residual Heat Removal Heat Exchangers are evaluated based on the beam and shell-beam finite element models. The corresponding results are compared and some discrepancies are observed. These discrepancies are analyzed in terms of the analysis of a cylindrical shell and the unreasonable treatment of boundary conditions is accordingly pointed out. The experimental data of the natural frequencies of heat exchangers used for Qinshan Phase Ⅰ Nuclear Power Plant are compared with the computational results from the shell-beam models for corresponding heat exchangers of C-2 program. The experimental and numerical results agree quite well, which implies that the shell-beam finite element simplification is applicable to the heat exchangers. The results indicate that the procedures introduced in this article apply to the dynamic analysis of other similar heat exchangers. (authors)

Performance test of miniature heat exchangers with microchannels

International Nuclear Information System (INIS)

Hong, Yong Ju; Koh, Deuk Yong

2005-01-01

Etched microchannel heat exchanger, a subfield within MEMS, has high heat flux capability. This capability makes microchannels well-suited for a wide variety of application of cooling and chemical reaction. In this study, counter flow type miniature heat exchangers, which have flat metal plates with chemically etched microchannels, were manufactured by brazing method. Four type of the heat exchangers, which have straight microchannels, wavy shape microchannels, pin-fin channels and serpentine shape microchannels, were investigated to compare their thermal and hydraulic performance. Gas to gas heat exchange experiments were performed to measure the pressure drop and effectiveness of the heat exchangers at given gas flow rates and temperature difference

Heat pipe heat exchanger and its potential to energy recovery in the tropics

Directory of Open Access Journals (Sweden)

Yau Yat H.

2015-01-01

Full Text Available The heat recovery by the heat pipe heat exchangers was studied in the tropics. Heat pipe heat exchangers with two, four, six, and eight numbers of rows were examined for this purpose. The coil face velocity was set at 2 m/s and the temperature of return air was kept at 24°C in this study. The performance of the heat pipe heat exchangers was recorded during the one week of operation (168 hours to examine the performance data. Then, the collected data from the one week of operation were used to estimate the amount of energy recovered by the heat pipe heat exchangers annually. The effect of the inside design temperature and the coil face velocity on the energy recovery for a typical heat pipe heat exchanger was also investigated. In addition, heat pipe heat exchangers were simulated based on the effectiveness-NTU method, and their theoretical values for the thermal performance were compared with the experimental results.

A new method to calculate pressure drop and shell-side heat transfer coefficient in a shell-and-tube heat exchanger

International Nuclear Information System (INIS)

Baptista Filho, B.D.; Konuk, A.A.

1981-01-01

A new method to calculate pressure drop (Δp) and shell-side heat transfer coefficient (h sub(c)) in a shell-and-tube heat exchanger with segmental baffles is presented. The method is based on the solution of the equations of conservation of mass and momentum between two baffles. The calculated distributions of pressure and velocities given respectively, Δp and h sub(c). The values of Δp and h sub(c) are correlated for a given geometry whit the shell side fluid properties and flow rate. The calculated and experimental results agree very well for a U-Tube heat exchanger. (Author) [pt

Heat exchangers and methods of construction thereof

International Nuclear Information System (INIS)

Schluderberg, D.C.

1988-01-01

A heat exchanger is described comprising a shell having first inlet means and first outlet means for the flow of a first fluid therethrough, a plurality of tubes within the shell to provide a path for flow of a second fluid in heat exchange relation to the first fluid, second inlet means and second outlet means for flow of the second fluid to and from the tubes respectively, a tubular member concentric with at least a portion of the length of one of the tubes to define a space between the tube and the tubular member, at least one radially outwardly projecting portion on the tubular member, and a plurality of tube support means spaced apart and disposed generally perpendicular to the tube axes, wherein the tubular member is fixedly attached at one end to one of the tube support means and at the other end to an adjacent one of the tube support means, the space between the tube and the tubular member is closed to flow of both the first fluid and the second fluid, and the radially outwardly projecting portion on the tubular member extends longitudinally to allow flexing of the tubular member and expanding thereof radially outwardly during construction of the heat exchanger so as to allow insertion of the tube into the tubular member, the radially outwardly projecting portion defining a gap which contributes to the space between the tube and the tubular member. 6 figs

Heat Exchangers for Utilization of the Heat of High-Temperature Geothermal Brines

Science.gov (United States)

Alkhasov, A. B.; Alkhasova, D. A.

2018-03-01

The basic component of two-circuit geothermal systems is the heat exchanger. When used in geothermal power systems, conventional shell-and-tube and plate heat exchangers cause problems related to the cleaning of the latter from salt-deposition and corrosion products. Their lifetime does not exceed, as a rule, 1 year. To utilize the heat of high-temperature geothermal brines, a heat exchanger of the "tube-in-tube" type is proposed. A heat exchanger of this design has been operated for several years in Ternair geothermal steam field; in this heat exchanger, the thermal potential of the saline thermal water is transferred to the fresh water of the secondary circuit of the heating system for apartment houses. The reduction in the weight and size characteristics of the heat exchangers is a topical problem that can be solved with the help of heat transfer enhancers. To enhance the heat transfer process in the heat exchanger, longitudinal ribbing of the heat exchange surface is proposed. The increase in the heat exchange surface from the heat carrier side by ribbing results in an increase in the amount of the heat transferred from the heating agent. The heat exchanger is easy to manufacture and is assembled out of components comprised of two concentrically positioned tubes of a definite length, 3-6 m, serially connected with each other. The method for calculation of the impact of the number and the size of the longitudinal ribs on the heat transfer in the well heat exchanger is presented and a criterion for the selection of the optimal number and design parameters of the ribs is formulated. To prevent the corrosion and salt deposition in the heat exchanger, the use of an effective OEDFK (oxyethylidenediphosphonic acid) agent is proposed. This agent has a long-lasting corrosion-inhibiting and antiscaling effect, which is explained by the formation of a strongly adhesive chelate layer difficult to wash off the surface. The passivating OEDFK layer is restored by periodical

An Assessment of Transport Property Estimation Methods for Ammonia–Water Mixtures and Their Influence on Heat Exchanger Size

DEFF Research Database (Denmark)

Kærn, Martin Ryhl; Modi, Anish; Jensen, Jonas Kjær

2015-01-01

Transport properties of fluids are indispensable for heat exchanger design. The methods for estimating the transport properties of ammonia–water mixtures are not well established in the literature. The few existent methods are developed from none or limited, sometimes inconsistent experimental...... of ammonia–water mixtures. Firstly, the different methods are introduced and compared at various temperatures and pressures. Secondly, their individual influence on the required heat exchanger size (surface area) is investigated. For this purpose, two case studies related to the use of the Kalina cycle...... the interpolative methods in contrast to the corresponding state methods. Nevertheless, all possible mixture transport property combinations used herein resulted in a heat exchanger size within 4.3 % difference for the flue-gas heat recovery boiler, and within 12.3 % difference for the oil-based boiler....

A new graphical method for Pinch Analysis applications: Heat exchanger network retrofit and energy integration

International Nuclear Information System (INIS)

Gadalla, Mamdouh A.

2015-01-01

Energy integration is a key solution in chemical process and crude refining industries to minimise external fuel consumption and to face the impact of growing energy crises. Typical energy integration projects can reach a reduction of heating fuels and cold utilities by up to 40% compared with original designs or existing installations. Pinch Analysis is a leading tool and regarded as an efficient method to increase energy efficiency and minimise fuel flow consumptions. It is valid for both natures of design, grassroots and retrofit situations. It can practically be applied to synthesise a HEN (heat exchanger network) or modify an existing preheat train for minimum energy consumption. Heat recovery systems or HENs are networks for exchanging heat between hot and cold process sources. All heat transferred from hot process sources into cold process sinks represent the scope for energy integration. On the other hand, energies required beyond this integrated amount are to be satisfied by external utilities. Graphical representations of Pinch Analysis, such as Composite and Grand Composite Curves are very useful for grassroots designs. Nevertheless, in retrofit situation the analysis is not adequate and besides it is graphically tedious to represent existing exchangers on such graphs. This research proposes a new graphical method for the analysis of heat recovery systems, applicable to HEN retrofit. The new graphical method is based on plotting temperatures of process hot streams versus temperatures of process cold streams. A new graph is constructed for representing existing HENs. For a given network, each existing exchanger is represented by a straight line, whose slope is proportional to the ratio of heat capacities and flows. Further, the length of each exchanger line is related to the heat flow transferred across this exchanger. This new graphical representation can easily identify exchangers across the pinch, Network Pinch, pinching matches and improper placement

Application of intensified heat transfer for the retrofit of heat exchanger network

International Nuclear Information System (INIS)

Wang, Yufei; Pan, Ming; Bulatov, Igor; Smith, Robin; Kim, Jin-Kuk

2012-01-01

Highlights: → Novel design approach for the retrofit of HEN based on intensified heat transfer. → Development of a mathematical model to evaluate shell-and-tube heat exchanger performances. → Identification of the most appropriate heat exchangers requiring heat transfer enhancements in the heat exchanger network. -- Abstract: A number of design methods have been proposed for the retrofit of heat exchanger networks (HEN) during the last three decades. Although considerable potential for energy savings can be identified from conventional retrofit approaches, the proposed solutions have rarely been adopted in practice, due to significant topology modifications required and resulting engineering complexities during implementation. The intensification of heat transfer for conventional shell-and-tube heat exchangers can eliminate the difficulties of implementing retrofit in HEN which are commonly restricted by topology, safety and maintenance constraints, and includes high capital costs for replacing equipment and pipelines. This paper presents a novel design approach to solve HEN retrofit problems based on heat transfer enhancement. A mathematical model has been developed to evaluate shell-and-tube heat exchanger performances, with which heat-transfer coefficients and pressure drops for both fluids in tube and shell sides are obtained. The developed models have been compared with the Bell-Delaware, simplified Tinker and Wills-Johnston methods and tested with the HTRI (registered) and HEXTRAN (registered) software packages. This demonstrates that the new model is much simpler but can give reliable results in most cases. For the debottlenecking of HEN, four heuristic rules are proposed to identify the most appropriate heat exchangers requiring heat transfer enhancements in the HEN. The application of this new design approach allows a significant improvement in energy recovery without fundamental structural modifications to the network.

Optimal design of tests for heat exchanger fouling identification

International Nuclear Information System (INIS)

Palmer, Kyle A.; Hale, William T.; Such, Kyle D.; Shea, Brian R.; Bollas, George M.

2016-01-01

Highlights: • Built-in test design that optimizes the information extractable from the said test. • Method minimizes the covariance of a fault with system uncertainty. • Method applied for the identification and quantification of heat exchanger fouling. • Heat exchanger fouling is identifiable despite the uncertainty in inputs and states. - Graphical Abstract: - Abstract: Particulate fouling in plate fin heat exchangers of aircraft environmental control systems is a recurring issue in environments rich in foreign object debris. Heat exchanger fouling detection, in terms of quantification of its severity, is critical for aircraft maintenance scheduling and safe operation. In this work, we focus on methods for offline fouling detection during aircraft ground handling, where the allowable variability range of admissible inputs is wider. We explore methods of optimal experimental design to estimate heat exchanger inputs and input trajectories that maximize the identifiability of fouling. In particular, we present a methodology in which D-optimality is used as a criterion for statistically significant inference of heat exchanger fouling in uncertain environments. The optimal tests are designed on the basis of a heat exchanger model of the inherent mass, energy and momentum balances, validated against literature data. The model is then used to infer sensitivities of the heat exchanger outputs with respect to fouling metrics and maximize them by manipulating input trajectories; thus enhancing the accuracy in quantifying the fouling extent. The proposed methodology is evaluated with statistical indices of the confidence in estimating thermal fouling resistance at uncertain operating conditions, explored in a series of case studies.

Compact heat exchanger for power plants

International Nuclear Information System (INIS)

Kinnunen, L.

2001-01-01

Vahterus Oy, located at Kalanti, has manufactured heat exchangers since the beginning of 1990s. About 90% of the equipment produced are exported. In the PSHE (Plate and Shell) solution of the Vahterus heat exchanger the heat is transferred by round plated welded to form a compact package, which is assembled into a cylindrical steel casing. The heat exchanger contains no gaskets or soldered joints, which eliminates the leak risks. Traditional heat exchanges are usually operated at higher temperatures and pressures, but the heat transfer capacities of them are lower. Plate heat exchangers, on the other hand, are efficient, but the application range of them is narrow. Additionally, the rubber gasket of the heat exchange plates, sealing the joints of the heat exchanging plates, does not stand high pressures or temperatures, or corroding fluids. The new welded plate heat exchanger combine the pressure and temperature resistance of tube heat exchangers and the high heat exchange capacity of plate heat exchangers. The new corrosion resisting heat exchanger can be applied for especially hard conditions. The operating temperature range of the PSHE heat exchanger is - 200 - 900 deg C. The pressure resistance is as high as 100 bar. The space requirement of PSHE is only one tenth of the space requirement of traditional tube heat exchangers. Adjusting the number of heat exchanging plates can change the capacity of the heat exchanger. Power range of the heat exchanger can be as high as 80 MW. Due to the corrosion preventive construction and the small dimension the PSHE heat exchanger can be applied for refrigerators using ammonia as refrigerant. These kinds of new Vahterus heat exchangers are in use in 60 countries in more than 2000 refrigerators

Heat pipes in modern heat exchangers

International Nuclear Information System (INIS)

Vasiliev, Leonard L.

2005-01-01

Heat pipes are very flexible systems with regard to effective thermal control. They can easily be implemented as heat exchangers inside sorption and vapour-compression heat pumps, refrigerators and other types of heat transfer devices. Their heat transfer coefficient in the evaporator and condenser zones is 10 3 -10 5 W/m 2 K, heat pipe thermal resistance is 0.01-0.03 K/W, therefore leading to smaller area and mass of heat exchangers. Miniature and micro heat pipes are welcomed for electronic components cooling and space two-phase thermal control systems. Loop heat pipes, pulsating heat pipes and sorption heat pipes are the novelty for modern heat exchangers. Heat pipe air preheaters are used in thermal power plants to preheat the secondary-primary air required for combustion of fuel in the boiler using the energy available in exhaust gases. Heat pipe solar collectors are promising for domestic use. This paper reviews mainly heat pipe developments in the Former Soviet Union Countries. Some new results obtained in USA and Europe are also included

Heat exchange apparatus

International Nuclear Information System (INIS)

Thurston, G.C.; McDaniels, J.D.; Gertsch, P.R.

1979-01-01

The present invention relates to heat exchangers used for transferring heat from the gas cooled core of a nuclear reactor to a secondary medium during standby and emergency conditions. The construction of the heat exchanger described is such that there is a minimum of welds exposed to the reactor coolant, the parasitic heat loss during normal operation of the reactor is minimized and the welds and heat transfer tubes are easily inspectable. (UK)

Update heat exchanger designing principles

International Nuclear Information System (INIS)

Lipets, A.U.; Yampol'skij, A.E.

1985-01-01

Update heat exchanger design principles are analysed. Different coolant pattern in a heat exchanger are considered. It is suggested to rationally organize flow rates irregularity in it. Applying on heat exchanger designing measures on using really existing temperature and flow rate irregularities will permit to improve heat exchanger efficiency. It is expedient in some cases to artificially produce irregularities. In this connection some heat exchanger design principles must be reviewed now

Heat transfer entropy resistance for the analyses of two-stream heat exchangers and two-stream heat exchanger networks

International Nuclear Information System (INIS)

Cheng, XueTao; Liang, XinGang

2013-01-01

The entropy generation minimization method is often used to analyze heat transfer processes from the thermodynamic viewpoint. In this paper, we analyze common heat transfer processes with the concept of entropy generation, and propose the concept of heat transfer entropy resistance. It is found that smaller heat transfer entropy resistance leads to smaller equivalent thermodynamic force difference with prescribed heat transfer rate and larger heat transfer rate with prescribed equivalent thermodynamic force difference. With the concept of heat transfer entropy resistance, the performance of two-stream heat exchangers (THEs) and two-stream heat exchanger networks (THENs) is analyzed. For the cases discussed in this paper, it is found that smaller heat transfer entropy resistance always leads to better heat transfer performance for THEs and THENs, while smaller values of the entropy generation, entropy generation numbers and revised entropy generation number do not always. -- Highlights: • The concept of entropy resistance is defined. • The minimum entropy resistance principle is developed. • Smaller entropy resistance leads to better heat transfer

Performance of adsorbent-embedded heat exchangers using binder-coating method

KAUST Repository

Li, Ang; Thu, Kyaw; Ismail, Azhar Bin; Shahzad, Muhammad Wakil; Ng, Kim Choon

2016-01-01

The performance of adsorption (AD) chillers or desalination cycles is dictated by the rates of heat and mass transfer of adsorbate in adsorbent-packed beds. Conventional granular-adsorbent, packed in fin-tube heat exchangers, suffered from poor heat

Innovative heat exchangers

CERN Document Server

Scholl, Stephan

2018-01-01

This accessible book presents unconventional technologies in heat exchanger design that have the capacity to provide solutions to major concerns within the process and power-generating industries. Demonstrating the advantages and limits of these innovative heat exchangers, it also discusses micro- and nanostructure surfaces and micro-scale equipment, and introduces pillow-plate, helical and expanded metal baffle concepts. It offers step-by-step worked examples, which provide instructions for developing an initial configuration and are supported by clear, detailed drawings and pictures. Various types of heat exchangers are available, and they are widely used in all fields of industry for cooling or heating purposes, including in combustion engines. The market in 2012 was estimated to be U$ 42.7 billion and the global demand for heat exchangers is experiencing an annual growth of about 7.8 %. The market value is expected to reach U$ 57.9 billion in 2016, and approach U$ 78.16 billion in 2020. Providing a valua...

Functional design of heat exchange for pneumatic vehicles

Science.gov (United States)

Xu, Z. G.; Yang, D. Y.; Shen, W. D.; Liu, T. T.

2017-10-01

With the increasingly serious environmental problems, especially the impact of fog and haze, the development of air powered vehicles has become an important research direction of new energy vehicles. Quadrature test was done with different materials, i.e. stainless steel and aluminum alloy, at different inlet pressures, using different expansion gases, i.e. air, CO2, for heat exchanging properties for pneumatic vehicles. The mathematics as well as simulation methods are used to analyze the different heat exchanging effects in the multistage cylinder. The research results showed that the stainless steel has better effects in heat exchanging than Aluminum Alloy; the intake pressure has little effect on CO2 than the air in heat exchanging effect. CO2 is better in heat exchanging than air.

Radial flow heat exchanger

Science.gov (United States)

Valenzuela, Javier

2001-01-01

A radial flow heat exchanger (20) having a plurality of first passages (24) for transporting a first fluid (25) and a plurality of second passages (26) for transporting a second fluid (27). The first and second passages are arranged in stacked, alternating relationship, are separated from one another by relatively thin plates (30) and (32), and surround a central axis (22). The thickness of the first and second passages are selected so that the first and second fluids, respectively, are transported with laminar flow through the passages. To enhance thermal energy transfer between first and second passages, the latter are arranged so each first passage is in thermal communication with an associated second passage along substantially its entire length, and vice versa with respect to the second passages. The heat exchangers may be stacked to achieve a modular heat exchange assembly (300). Certain heat exchangers in the assembly may be designed slightly differently than other heat exchangers to address changes in fluid properties during transport through the heat exchanger, so as to enhance overall thermal effectiveness of the assembly.

Thermo-aerodynamic efficiency of non-circular ducts with vortex enhancement of heat exchange in different types of compact heat exchangers

Science.gov (United States)

Vasilev, V. Ya; Nikiforova, S. A.

2018-03-01

Experimental studies of thermo-aerodynamic characteristics of non-circular ducts with discrete turbulators on walls and interrupted channels have confirmed the rational enhancement of convective heat transfer, in which the growth of heat transfer outstrips or equals the growth of aerodynamic losses. Determining the regularities of rational (energy-saving) enhancement of heat transfer and the proposed method for comparing the characteristics of smooth-channel (without enhancement) heat exchangers with effective analogs provide new results, confirming the high efficiency of vortex enhancement of convective heat transfer in non-circular ducts of plate-finned heat exchange surfaces. This allows creating heat exchangers with much smaller mass and volume for operation in energy-saving modes.

Heat pipe heat exchangers in heat recovery systems

Energy Technology Data Exchange (ETDEWEB)

Stulc, P; Vasiliev, L L; Kiseljev, V G; Matvejev, Ju N

1985-01-01

The results of combined research and development activities of the National Research Institute for Machine Design, Prague, C.S.S.R. and the Institute for Heat and Mass Transfer, Minsk, U.S.S.R. concerning intensification heat pipes used in heat pipe heat exchangers are presented. This sort of research has been occasioned by increased interest in heat power economy trying to utilise waste heat produced by various technological processes. The developed heat pipes are deployed in construction of air-air, gas-air or gas-gas heat recovery exchangers in the field of air-engineering and air-conditioning. (author).

Heat exchangers

Energy Technology Data Exchange (ETDEWEB)

Schmidt, E L; Eisenmann, G; Hahne, E [Stuttgart Univ. (TH) (F.R. Germany). Inst. fuer Thermodynamik und Waermetechnik

1976-04-01

A survey is presented on publications on design, heat transfer, form factors, free convection, evaporation processes, cooling towers, condensation, annular gap, cross-flowed cylinders, axial flow through a bundle of tubes, roughnesses, convective heat transfer, loss of pressure, radiative heat transfer, finned surfaces, spiral heat exchangers, curved pipes, regeneraters, heat pipes, heat carriers, scaling, heat recovery systems, materials selection, strength calculation, control, instabilities, automation of circuits, operational problems and optimization.

Optimization of liquid LBE-helium heat exchanger in ADS

International Nuclear Information System (INIS)

Meng Ruixue; Cai Jun; Huai Xiulan; Chen Fei

2015-01-01

The multi-parameter optimization of the liquid LBE-helium heat exchanger in ADS was conducted by genetic algorithm with entransy dissipation number and total cost as objective functions. The results show that the effectiveness of heat exchanger increases by 10.5% and 3.8%, and the total cost-reduces by 5.9% and 27.0% respectively with two optimization methods. Nevertheless, the optimization processes trade off increasing heat transfer area and decreasing heat transfer effectiveness respectively against achieving optimization targets. By comprehensively considering heat exchanger performance and cost-benefit, the optimization method with entransy dissipation number as the objective function is found to be more advantageous. (authors)

Annual simulations of heat pump systems with vertical ground heat exchangers

Energy Technology Data Exchange (ETDEWEB)

Bernier, M.A.; Randriamiarinjatovo, D. [Ecole Polytechnique, Montreal, PQ (Canada). Dept. de Genie Mecanique

2001-06-01

The recent increased popularity in ground-coupled heat pump (GCHP) systems is due to their energy saving potential. However, in order for a GCHP to operate efficiently, they must be sized correctly. This paper presents a method to perform annual simulations of GCHP systems to optimize the length of the ground heat exchanger and provide annual energy consumption data. A computer program has been developed to simulate the building load, heat pump and the ground heat exchanger, the three most distinct parts of the system. The coupled governing equations of these three models are solved simultaneously until a converged solution is obtained at each time step. The simulations are performed using the Engineering Equation Solver (EES). This program has proven to be useful in balancing ground heat exchanger length against heat pump energy consumption.15 refs., 9 figs.

Numerical study on boiling heat transfer enhancement in a microchannel heat exchanger

International Nuclear Information System (INIS)

Jeon, Jin Ho; Suh, Young Ho; Son, Gi Hun

2008-01-01

Flow boiling in a microchannel heat exchanger has received attention as an effective heat removal mechanism for high power-density microelectronics. Despite extensive experimental studied, the bubble dynamics coupled with boiling heat transfer in a microchannel heat exchanger is still not well understood due to the technological difficulties in obtaining detailed measurements of microscale two-phase flows. In this study, complete numerical simulations are performed to further clarify the dynamics of flow boiling in a microchannel heat exchanger. The level set method for tracking the liquid-vapor interface is modified to include the effects of phase change and contact angle and to treat an immersed solid surface. Based on the numerical results, the effects of modified channel shape on the bubble growth and heat transfer are quantified

Numerical Modeling of Fin and Tube Heat Exchanger for Waste Heat Recovery

DEFF Research Database (Denmark)

Singh, Shobhana; Sørensen, Kim; Condra, Thomas Joseph

In the present work, multiphysics numerical modeling is carried out to predict the performance of a liquid-gas fin and tube heat exchanger design. Three-dimensional (3D) steady-state numerical model using commercial software COMSOL based on finite element method (FEM) is developed. The study...... associates conjugate heat transfer phenomenon with the turbulent flow to describe the variable temperature and velocity profile. The performance of heat exchanger design is investigated in terms of overall heat transfer coefficient, Nusselt number, Colburn j-factor, flow resistance factor, and efficiency...... between fin and tube. The present numerical model predicts the performance of the heat exchanger design, therefore, can be applied to existing waste heat recovery systems to improve the overall performance with optimized design and process-dependent parameters....

On-line fouling monitor for heat exchangers

International Nuclear Information System (INIS)

Tsou, J.L.

1995-01-01

Biological and/or chemical fouling in utility service water system heat exchangers adversely affects operation and maintenance costs, and reduced heat transfer capability can force a power deaerating or even a plant shut down. In addition, service water heat exchanger performance is a safety issue for nuclear power plants, and the issue was highlighted by NRC in Generic Letter 89-13. Heat transfer losses due to fouling are difficult to measure and, usually, quantitative assessment of the impact of fouling is impossible. Plant operators typically measure inlet and outlet water temperatures and flow rates and then perform complex calculations for heat exchanger fouling resistance or ''cleanliness''. These direct estimates are often imprecise due to inadequate instrumentation. Electric Power Research Institute developed and patented an on-line condenser fouling monitor. This monitor may be installed in any location within the condenser; does not interfere with routine plant operations, including on-line mechanical and chemical treatment methods; and provides continuous, real-time readings of the heat transfer efficiency of the instrumented tube. This instrument can be modified to perform on-line monitoring of service water heat exchangers. This paper discusses the design, construction of the new monitor, and algorithm used to calculate service water heat exchanger fouling

Next Generation Microchannel Heat Exchangers

CERN Document Server

Ohadi, Michael; Dessiatoun, Serguei; Cetegen, Edvin

2013-01-01

In Next Generation Microchannel Heat Exchangers, the authors’ focus on the new generation highly efficient heat exchangers and presentation of novel data and technical expertise not available in the open literature.  Next generation micro channels offer record high heat transfer coefficients with pressure drops much less than conventional micro channel heat exchangers. These inherent features promise fast penetration into many mew markets, including high heat flux cooling of electronics, waste heat recovery and energy efficiency enhancement applications, alternative energy systems, as well as applications in mass exchangers and chemical reactor systems. The combination of up to the minute research findings and technical know-how make this book very timely as the search for high performance heat and mass exchangers that can cut costs in materials consumption intensifies.

Comparison between conventional heat exchanger performance and an heat pipes exchanger

International Nuclear Information System (INIS)

Souza, J.R.G. de; Rocha, N.R.

1989-01-01

The thermal performance of conventional compact heat exchanger and of exchanger with heat pipes are simulated using a digital computer, for equal volumes and the same process conditions. The comparative analysis is depicted in graphs that indicate which of the situations each equipment is more efficient. (author)

Application of transient analysis methodology to heat exchanger performance monitoring

International Nuclear Information System (INIS)

Rampall, I.; Soler, A.I.; Singh, K.P.; Scott, B.H.

1994-01-01

A transient testing technique is developed to evaluate the thermal performance of industrial scale heat exchangers. A Galerkin-based numerical method with a choice of spectral basis elements to account for spatial temperature variations in heat exchangers is developed to solve the transient heat exchanger model equations. Testing a heat exchanger in the transient state may be the only viable alternative where conventional steady state testing procedures are impossible or infeasible. For example, this methodology is particularly suited to the determination of fouling levels in component cooling water system heat exchangers in nuclear power plants. The heat load on these so-called component coolers under steady state conditions is too small to permit meaningful testing. An adequate heat load develops immediately after a reactor shutdown when the exchanger inlet temperatures are highly time-dependent. The application of the analysis methodology is illustrated herein with reference to an in-situ transient testing carried out at a nuclear power plant. The method, however, is applicable to any transient testing application

Research of the heat exchanging processes running in the heating and hot water supply loops of the coil heat exchangers

Directory of Open Access Journals (Sweden)

Ірина Геннадіївна Шитікова

2016-11-01

Full Text Available The fuel-energy complex research has made it possible to disclose a huge power-saving potential in the municipal heat-and-power engineering. Power-and-resource-saving units and systems are becoming extremely urgent because of the power engineering crisis expansion. The self-adjusting heat supply system from the individual heating points with the heat-accumulating units and coil heat exchangers for independent heating and water supply systems has been examined. Coil heat exchangers are used in municipal heating for heat transfer (e.g. geothermal waters for the independent mains of the heating and hot water supply systems. The heat engineering calculation of the heating and accumulating unit with the coil heat exchanger for independent heat supply systems from individual heater was performed and experimental data were received at the experimental industrial unit under the laboratory conditions. The peculiarities of the flows in the intertubular space, their influence on the heat exchange and temperatures of the first and intermediate mains have been shown. It is important to know the processes running inside the apparatus to be able to improve the technical characteristics of the three-loop coil heat exchanger. The task solution will make it possible to save the materials consumption for the three-loop coil heat exchangers in the future

Heat transfer enhancement for fin-tube heat exchanger using vortex generators

International Nuclear Information System (INIS)

Yoo, Seong Yeon; Park, Dong Seong; Chung, Min Ho; Lee, Sang Yun

2002-01-01

Vortex generators are fabricated on the fin surface of a fin-tube heat exchanger to augment the convective heat transfer. In addition to horseshoe vortices formed naturally around the tube of the fin-tube heat exchanger, longitudinal vortices are artificially created on the fin surface by vortex generators. The purpose of this study is to investigate the local heat transfer phenomena in the fin-tube heat exchangers with and without vortex generators, and to evaluate the effect of vortices on the heat transfer enhancement. Naphthalene sublimation technique is employed to measure local mass transfer coefficients, then analogy equation between heat and mass transfer is used to calculate heat transfer coefficients. Experiments are performed for the model of fin-circular tube heat exchangers with and without vortex generators, and of fin-flat tube heat exchangers with and without vortex generators. Average heat transfer coefficients of fin-flat tube heat exchanger without vortex generator are much lower than those of fin-circular tube heat exchanger. On the other hand, fin-flat tube heat exchanger with vortex generators has much higher heat transfer value than conventional fin-circular tube heat exchanger. At the same time, pressure losses for four types of heat exchanger is measured and compared

Application of the finite element method to problems with heat radiation exchange

International Nuclear Information System (INIS)

Breitbach, G.; Altes, J.

1985-07-01

The calculation of temperature distributions for systems exchanging heat radiation requires in a first step the determination of the heat fluxes caused by radiation at its surfaces. In this paper the radiation transport equation is developed and it is shown, that it can be derived from a variational principle. The functional of the variational principle is the starting point of a numerical solution method. By using Finite Element Procedures a system of linear equations is derived, which supplies an approximation of the radiosity. Having the radiosity the heat flux at the surfaces, which governs as the boundary condition the temperature distribution in the structure, can be calculated. (orig.) [de

Supervision of the thermal performance of heat exchanger trains

Energy Technology Data Exchange (ETDEWEB)

Negrao, C.O.R.; Tonin, P.C.; Madi, M. [Federal University of Technology Parana UTFPR, Post-graduate Program in Mechanical and Materials Engineering PPGEM, Thermal Science Laboratory LACIT, Av. Sete de Setembro, 3165, CEP 80230-901, Curitiba, Parana (Brazil)

2007-02-15

In oil refining, heat exchanger networks are employed to recover heat and therefore save energy of the plant. However, many heat exchangers in crude oil pre-heat trains are under high risk of fouling. Under fouling conditions, the thermal performance of heat exchangers is continuously reduced and its supervision becomes an important task. The large number of heat exchangers in pre-heat trains and the change of operation conditions and feedstock charges make the daily supervision a difficult task. This work applies an approach to follow the performance of heat exchangers [M.A.S. Jeronimo, L.F. Melo, A.S. Braga, P.J.B.F. Ferreira, C. Martins, Monitoring the thermal efficiency of fouled heat exchangers - A simplified method, Experimental Thermal and Fluid Science 14 (1997) 455-463] and extends it to monitor the whole train. The approach is based on the comparison of measured and predicted heat exchanger effectiveness. The measured value is computed from the four inlet and outlet temperatures of a heat exchanger unit. The predicted clean and dirty values of effectiveness are calculated from classical literature relations as a function of NTU and of heat capacity ratio (R). NTU and R are continuously adjusted according to mass flow rate changes. An index of fouling is defined for the whole network and the results show the performance degradation of the network with time. The work also suggests that Jeronimo's index of fouling can be used to estimate the fouling thermal resistance of heat exchangers. (author)

Modelling and simulation of a heat exchanger

Science.gov (United States)

Xia, Lei; Deabreu-Garcia, J. Alex; Hartley, Tom T.

1991-01-01

Two models for two different control systems are developed for a parallel heat exchanger. First by spatially lumping a heat exchanger model, a good approximate model which has a high system order is produced. Model reduction techniques are applied to these to obtain low order models that are suitable for dynamic analysis and control design. The simulation method is discussed to ensure a valid simulation result.

Compact Ceramic Microchannel Heat Exchangers

Energy Technology Data Exchange (ETDEWEB)

Lewinsohn, Charles [Ceramatec, Inc., Salt Lake City, UT (United States)

2016-10-31

The objective of the proposed work was to demonstrate the feasibility of a step change in power plant efficiency at a commercially viable cost, by obtaining performance data for prototype, compact, ceramic microchannel heat exchangers. By performing the tasks described in the initial proposal, all of the milestones were met. The work performed will advance the technology from Technology Readiness Level 3 (TRL 3) to Technology Readiness Level 4 (TRL 4) and validate the potential of using these heat exchangers for enabling high efficiency solid oxide fuel cell (SOFC) or high-temperature turbine-based power plants. The attached report will describe how this objective was met. In collaboration with The Colorado School of Mines (CSM), specifications were developed for a high temperature heat exchanger for three commercial microturbines. Microturbines were selected because they are a more mature commercial technology than SOFC, they are a low-volume and high-value target for market entry of high-temperature heat exchangers, and they are essentially scaled-down versions of turbines used in utility-scale power plants. Using these specifications, microchannel dimensions were selected to meet the performance requirements. Ceramic plates were fabricated with microchannels of these dimensions. The plates were tested at room temperature and elevated temperature. Plates were joined together to make modular, heat exchanger stacks that were tested at a variety of temperatures and flow rates. Although gas flow rates equivalent to those in microturbines could not be achieved in the laboratory environment, the results showed expected efficiencies, robust operation under significant temperature gradients at high temperature, and the ability to cycle the stacks. Details of the methods and results are presented in this final report.

Effectiveness of a heat exchanger in a heat pump clothes dryer

Science.gov (United States)

Nasution, A. H.; Sembiring, P. G.; Ambarita, H.

2018-02-01

This paper deals with study on a heat pump clothes dryer coupled with a heat exchanger. The objective is to explore the effects of the heat exchanger on the performance of the heat pump dryer. The heat pump dryer consists of a vapor compression cycle and integrated with a drying room with volume 1 m3. The power of compressor is 800 Watt and the refrigerant of the cycle is R22. The heat exchanger is a flat plate type with dimensions of 400 mm × 400 mm × 400 mm. The results show the present of the heat exchanger increase the performance of the heat pump dryer. In the present experiment the COP, TP and SMER increase 15.11%, 4.81% and 58.62%, respectively. This is because the heat exchanger provides a better drying condition in the drying room with higher temperature and lower relative humidity in comparison with heat pump dryer without heat exchanger. The effectiveness of the heat exchanger is also high, it is above 50%. It is suggested to install a heat exchanger in a heat pump dryer.

Component Cooling Heat Exchanger Heat Transfer Capability Operability Monitoring

International Nuclear Information System (INIS)

Mihalina, M.; Djetelic, N.

2010-01-01

The ultimate heat sink (UHS) is of highest importance for nuclear power plant safe and reliable operation. The most important component in line from safety-related heat sources to the ultimate heat sink water body is a component cooling heat exchanger (CC Heat Exchanger). The Component Cooling Heat Exchanger has a safety-related function to transfer the heat from the Component Cooling (CC) water system to the Service Water (SW) system. SW systems throughout the world have been the root of many plant problems because the water source, usually river, lake, sea or cooling pond, are conductive to corrosion, erosion, biofouling, debris intrusion, silt, sediment deposits, etc. At Krsko NPP, these problems usually cumulate in the summer period from July to August, with higher Sava River (service water system) temperatures. Therefore it was necessary to continuously evaluate the CC Heat Exchanger operation and confirm that the system would perform its intended function in accordance with the plant's design basis, given as a minimum heat transfer rate in the heat exchanger design specification sheet. The Essential Service Water system at Krsko NPP is an open cycle cooling system which transfers heat from safety and non-safety-related systems and components to the ultimate heat sink the Sava River. The system is continuously in operation in all modes of plant operation, including plant shutdown and refueling. However, due to the Sava River impurities and our limited abilities of the water treatment, the system is subject to fouling, sedimentation buildup, corrosion and scale formation, which could negatively impact its performance being unable to satisfy its safety related post accident heat removal function. Low temperature difference and high fluid flows make it difficult to evaluate the CC Heat Exchanger due to its specific design. The important effects noted are measurement uncertainties, nonspecific construction, high heat transfer capacity, and operational specifics (e

Heat exchanger leakage problem location

Directory of Open Access Journals (Sweden)

Jícha Miroslav

2012-04-01

Full Text Available Recent compact heat exchangers are very often assembled from numerous parts joined together to separate heat transfer fluids and to form the required heat exchanger arrangement. Therefore, the leak tightness is very important property of the compact heat exchangers. Although, the compact heat exchangers have been produced for many years, there are still technological problems associated with manufacturing of the ideal connection between the individual parts, mainly encountered with special purpose heat exchangers, e.g. gas turbine recuperators. This paper describes a procedure used to identify the leakage location inside the prime surface gas turbine recuperator. For this purpose, an analytical model of the leaky gas turbine recuperator was created to assess its performance. The results obtained are compared with the experimental data which were acquired during the recuperator thermal performance analysis. The differences between these two data sets are used to indicate possible leakage areas.

Chapter 11. Heat Exchangers

Energy Technology Data Exchange (ETDEWEB)

Rafferty, Kevin D.; Culver, Gene

1998-01-01

Most geothermal fluids, because of their elevated temperature, contain a variety of dissolved chemicals. These chemicals are frequently corrosive toward standard materials of construction. As a result, it is advisable in most cases to isolate the geothermal fluid from the process to which heat is being transferred. The task of heat transfer from the geothermal fluid to a closed process loop is most often handled by a plate heat exchanger. The two most common types used in geothermal applications are: bolted and brazed. For smaller systems, in geothermal resource areas of a specific character, downhole heat exchangers (DHEs) provide a unique means of heat extraction. These devices eliminate the requirement for physical removal of fluid from the well. For this reason, DHE-based systems avoid entirely the environmental and practical problems associated with fluid disposal. Shell and tube heat exchangers play only a minor role in low-temperature, direct-use systems. These units have been in common use in industrial applications for many years and, as a result, are well understood. For these reasons, shell and tube heat exchangers will not be covered in this chapter.

Improvement to heat exchanger elements, to the corresponding exchangers and their methods of production

International Nuclear Information System (INIS)

1974-01-01

A description is given of a flat rectangular element for a heat exchanger made by closely assembling two regular ribbed sheets against each other. In the element thus obtained the ribbing forms two parallel passages at two opposite sides of the rectangle and running along these two sides, and a series of identical channels parallel to the two other sides of the rectangle. The two ends of these channels respectively give on to the two passages. Each light-alloy sheet is very thin, under .5mm. The total thickness of the element is less than 5 mm. The total area of each rectangular side of the element is around one square metre, its length being greater than 1 metre. The heat exchanger is built up of a bank of these elements juxtaposed side by side with requisite interpositions for the circulation of the external exchange [fr

Heat exchanger

Science.gov (United States)

Daman, Ernest L.; McCallister, Robert A.

1979-01-01

A heat exchanger is provided having first and second fluid chambers for passing primary and secondary fluids. The chambers are spaced apart and have heat pipes extending from inside one chamber to inside the other chamber. A third chamber is provided for passing a purge fluid, and the heat pipe portion between the first and second chambers lies within the third chamber.

Control and prevention of ice formation and accretion on heat exchangers for ventilation systems

DEFF Research Database (Denmark)

Rahimi, Maral; Afshari, Alireza

2015-01-01

In cold climates, the application of mechanical ventilation systems with heat recovery like are airto-air exchangers is used for reducing energy consumption for heating buildings by transferring heat exhausted air to supply air. However, increase efficiency of heat exchanger results in lower...... exhaust air temperatures and Ice formation on heat exchanger fins, which can cause problem and is not favourable. Therefore, prevention and control of ice formation on heat exchangers is necessary. The existing methods are divided into two different methods: active and passive ice control methods....... The active methods are e.g. bypass, recirculation, preheating. The passive methods relate to the surface characteristics of the heat exchanger fins as they have effect on ice formation in initial phase. All these methods have varying levels of success, cost, and effectiveness, which are depending on the heat...

Sleeving repair of heat exchanger tubes

International Nuclear Information System (INIS)

Street, Michael D.; Schafer, Bruce W.

2000-01-01

Defective heat exchanger tubes can be repaired using techniques that do not involve the cost and schedule penalties of component replacement. FTI's years of experience repairing steam generator tubes have been successfully applied to heat exchangers. Framatome Technologies heat exchanger sleeves can bridge defective areas of the heat exchanger tubes, sleeves have been designed to repair typical heat exchanger tube defects caused by excessive tube vibration, stress corrosion cracking, pitting or erosion. By installing a sleeve, the majority of the tube's heat transfer and flow capacity is maintained and the need to replace the heat exchanger can be delayed or eliminated. Both performance and reliability are improved. FTI typically installs heat exchanger tube sleeves using either a roll expansion or hydraulic expansion process. While roll expansion of a sleeve can be accomplished very quickly, hydraulic expansion allows sleeves to be installed deep within a tube where a roll expander cannot reach. Benefits of FTI's heat exchanger tube sleeving techniques include: - Sleeves can be positioned any where along the tube length, and for precise positioning of the sleeve eddy current techniques can be employed. - Varying sleeve lengths can be used. - Both the roll and hydraulic expansion processes are rapid and both produce joints that do not require stress relief. - Because of low leak rates and speed of installations, sleeves can be used to preventatively repair likely-to-fail tubes. - Sleeves can be used for tube stiffening and to limit leakage through tube defects. - Because of installation speed, there is minimal impact on outage schedules and budgets. FTI's recently installed heat exchanger sleeving at the Kori-3 Nuclear Power Station in conjunction with Korea Plant Service and Engineering Co., Ltd. The sleeves were installed in the 3A and 3B component cooling water heat exchangers. A total of 859 tubesheet and 68 freespan sleeves were installed in the 3A heat

Experimental study on heat transfer performance of fin-tube exchanger and PSHE for waste heat recovery

Science.gov (United States)

Chen, Ting; Bae, Kyung Jin; Kwon, Oh Kyung

2018-02-01

In this paper, heat transfer characteristics of fin-tube heat exchanger and primary surface heat exchanger (PSHE) used in waste heat recovery were investigated experimentally. The flow in the fin-tube heat exchanger is cross flow and in PSHE counter flow. The variations of friction factor and Colburn j factor with air mass flow rate, and Nu number with Re number are presented. Various comparison methods are used to evaluate heat transfer performance, and the results show that the heat transfer rate of the PSHE is on average 17.3% larger than that of fin-tube heat exchanger when air mass flow rate is ranging from 1.24 to 3.45 kg/min. However, the PSHE causes higher pressure drop, and the fin-tube heat exchanger has a wider application range which leads to a 31.7% higher value of maximum heat transfer rate compared to that of the PSHE. Besides, under the same fan power per unit frontal surface, a higher heat transfer rate value is given in the fin-tube heat exchanger.

Heat exchanger

International Nuclear Information System (INIS)

Drury, C.R.

1988-01-01

A heat exchanger having primary and secondary conduits in heat-exchanging relationship is described comprising: at least one serpentine tube having parallel sections connected by reverse bends, the serpentine tube constituting one of the conduits; a group of open-ended tubes disposed adjacent to the parallel sections, the open-ended tubes constituting the other of the conduits, and forming a continuous mass of contacting tubes extending between and surrounding the serpentine tube sections; and means securing the mass of tubes together to form a predetermined cross-section of the entirety of the mass of open-ended tubes and tube sections

Improvements in or relating to heat exchangers

International Nuclear Information System (INIS)

Taylor, P.A.

1978-01-01

According to the present invention there is provided a method of producing superheated steam by use of the heat in liquid sodium, in which liquid sodium is caused to flow through a space having boundaries of which no part is common with the boundaries of a space in which vapour is produced, a fluid that is inert to sodium is heated by heat exchange at the boundaries of the space through which the liquid sodium flows and serves as the heating medium for the production of vapour, and the vapour is subsequently heated to the final degree of superheat by heat exchange with liquid sodium in a space that has a common boundary with a space through which liquid sodium is passed. (U.K.)

Microscale Regenerative Heat Exchanger

Science.gov (United States)

Moran, Matthew E.; Stelter, Stephan; Stelter, Manfred

2006-01-01

The device described herein is designed primarily for use as a regenerative heat exchanger in a miniature Stirling engine or Stirling-cycle heat pump. A regenerative heat exchanger (sometimes called, simply, a "regenerator" in the Stirling-engine art) is basically a thermal capacitor: Its role in the Stirling cycle is to alternately accept heat from, then deliver heat to, an oscillating flow of a working fluid between compression and expansion volumes, without introducing an excessive pressure drop. These volumes are at different temperatures, and conduction of heat between these volumes is undesirable because it reduces the energy-conversion efficiency of the Stirling cycle.

Improvements in or relating to heat exchangers

International Nuclear Information System (INIS)

Graham, L.W.; Sturge, D.W.J.; Ridealgh, F.

1978-01-01

A heat exchanger is described that is suitable for use with high temperature gas cooled reactors in which the heat is used as process heat. The construction which is of necessity of large size, is of much lighter weight than current constructions and is better able to withstand the high operating temperature (up to about 1000 0 C). Carbon fibre reinforced carbon materials are employed as constructional materials. A method of fabrication is described. The heat exchanger comprises a tube or bundle of tubes associated with a header plate, and the tube can be of helical form. The carbon materials may be formed by carbonisation of a thermosetting plastic such as a phenolic resin. The exchanger is rendered substantially impermeable to gas by an infiltration treatment of the carbon material using a cracked hydrocarbon gas. (U.K.)

Improvements in or relating to heat exchangers

Energy Technology Data Exchange (ETDEWEB)

Graham, L W; Sturge, D W.J.; Ridealgh, F

1978-04-05

A heat exchanger is described that is suitable for use with high temperature gas cooled reactors in which the heat is used as process heat. The construction which is of necessity of large size, is of much lighter weight than current constructions and is better able to withstand the high operating temperature (up to about 1000/sup 0/C). Carbon fibre reinforced carbon materials are employed as constructional materials. A method of fabrication is described. The heat exchanger comprises a tube or bundle of tubes associated with a header plate, and the tube can be of helical form. The carbon materials may be formed by carbonisation of a thermosetting plastic such as a phenolic resin. The exchanger is rendered substantially impermeable to gas by an infiltration treatment of the carbon material using a cracked hydrocarbon gas.

Heat exchanger cleaning

International Nuclear Information System (INIS)

Gatewood, J.R.

1980-01-01

A survey covers the various types of heat-exchange equipment that is cleaned routinely in fossil-fired generating plants, the hydrocarbon-processing industry, pulp and paper mills, and other industries; the various types, sources, and adverse effects of deposits in heat-exchange equipment; some details of the actual procedures for high-pressure water jetting and chemical cleaning of some specific pieces of equipment, including nuclear steam generators. (DN)

Micro-structured heat exchanger for cryogenic mixed refrigerant cycles

Science.gov (United States)

Gomse, D.; Reiner, A.; Rabsch, G.; Gietzelt, T.; Brandner, J. J.; Grohmann, S.

2017-12-01

Mixed refrigerant cycles (MRCs) offer a cost- and energy-efficient cooling method for the temperature range between 80 and 200 K. The performance of MRCs is strongly influenced by entropy production in the main heat exchanger. High efficiencies thus require small temperature gradients among the fluid streams, as well as limited pressure drop and axial conduction. As temperature gradients scale with heat flux, large heat transfer areas are necessary. This is best achieved with micro-structured heat exchangers, where high volumetric heat transfer areas can be realized. The reliable design of MRC heat exchangers is challenging, since two-phase heat transfer and pressure drop in both fluid streams have to be considered simultaneously. Furthermore, only few data on the convective boiling and condensation kinetics of zeotropic mixtures is available in literature. This paper presents a micro-structured heat exchanger designed with a newly developed numerical model, followed by experimental results on the single-phase pressure drop and their implications on the hydraulic diameter.

Analysis of the heat transfer in double and triple concentric tube heat exchangers

Science.gov (United States)

Rădulescu, S.; Negoiţă, L. I.; Onuţu, I.

2016-08-01

The tubular heat exchangers (shell and tube heat exchangers and concentric tube heat exchangers) represent an important category of equipment in the petroleum refineries and are used for heating, pre-heating, cooling, condensation and evaporation purposes. The paper presents results of analysis of the heat transfer to cool a petroleum product in two types of concentric tube heat exchangers: double and triple concentric tube heat exchangers. The cooling agent is water. The triple concentric tube heat exchanger is a modified constructive version of double concentric tube heat exchanger by adding an intermediate tube. This intermediate tube improves the heat transfer by increasing the heat area per unit length. The analysis of the heat transfer is made using experimental data obtained during the tests in a double and triple concentric tube heat exchanger. The flow rates of fluids, inlet and outlet temperatures of water and petroleum product are used in determining the performance of both heat exchangers. Principally, for both apparatus are calculated the overall heat transfer coefficients and the heat exchange surfaces. The presented results shows that triple concentric tube heat exchangers provide better heat transfer efficiencies compared to the double concentric tube heat exchangers.

Method for controlling exhaust gas heat recovery systems in vehicles

Science.gov (United States)

Spohn, Brian L.; Claypole, George M.; Starr, Richard D

2013-06-11

A method of operating a vehicle including an engine, a transmission, an exhaust gas heat recovery (EGHR) heat exchanger, and an oil-to-water heat exchanger providing selective heat-exchange communication between the engine and transmission. The method includes controlling a two-way valve, which is configured to be set to one of an engine position and a transmission position. The engine position allows heat-exchange communication between the EGHR heat exchanger and the engine, but does not allow heat-exchange communication between the EGHR heat exchanger and the oil-to-water heat exchanger. The transmission position allows heat-exchange communication between the EGHR heat exchanger, the oil-to-water heat exchanger, and the engine. The method also includes monitoring an ambient air temperature and comparing the monitored ambient air temperature to a predetermined cold ambient temperature. If the monitored ambient air temperature is greater than the predetermined cold ambient temperature, the two-way valve is set to the transmission position.

Feasibility study on development of plate-type heat exchanger for BWR plants

International Nuclear Information System (INIS)

Ohyama, Nobuhiro; Suda, Kenichi; Ogata, Hiroshi; Matsuda, Shinichi; Nagasaka, Kazuhiro; Fujii, Toshi; Nozawa, Toshiya; Ishihama, Kiyoshi; Higuchi, Tomokazu

2004-01-01

In order to apply plate-type heat exchanger to RCW, TCW and FPC system in BWR plants, heat test and seismic test of RCW system heat exchanger sample were carried out. The results of these tests showed new design plate-type heat exchanger satisfied the fixed pressure resistance and seismic resistance and keep the function. The evaluation method of seismic design was constructed and confirmed by the results of tests. As anti-adhesion measure of marine organism, an ozone-water circulation method, chemical-feed method and combination of circulation of hot water and air bubbling are useful in place of the chlorine feeding method. Application of the plate-type heat exchanger to BWR plant is confirmed by these investigations. The basic principles, structure, characteristics, application limit and reliability are stated. (S.Y.)

Heat exchanger vibration

International Nuclear Information System (INIS)

Richards, D.J.W.

1977-01-01

The heat exchangers of various types are common items of plant in the generation and transmission of electricity. The amount of attention given to the flow-induced vibrations of heat exchangers by designers is usually related to the operational history of similar items of plant. Consequently, if a particular design procedure yields items of plant which behave in a satisfactory manner during their operational life, there is little incentive to improve or refine the design procedure. On the other hand, failures of heat exchangers clearly indicate deficiencies in the design procedures or in the data available to the designer. When such failures are attributable to flow-induced vibrations, the identification of the mechanisms involved is a prime importance. Ideally, basic research work provides the background understanding and the techniques necessary to be able to identify the important mechanisms. In practice, the investigation of a flow-induced vibration problem may identify the presence of mechanisms but may not be able to quantify their effects adequately. In these circumstances the need for additional work is established and the objectives of the research programme emerge. The purpose of this paper is to outline the background to the current research programme at C.E.R.L. on heat exchanger vibration

Heat exchanger vibration

Energy Technology Data Exchange (ETDEWEB)

Richards, D J.W. [CERL, CEGB, Leatherhead, Surrey (United Kingdom)

1977-12-01

The heat exchangers of various types are common items of plant in the generation and transmission of electricity. The amount of attention given to the flow-induced vibrations of heat exchangers by designers is usually related to the operational history of similar items of plant. Consequently, if a particular design procedure yields items of plant which behave in a satisfactory manner during their operational life, there is little incentive to improve or refine the design procedure. On the other hand, failures of heat exchangers clearly indicate deficiencies in the design procedures or in the data available to the designer. When such failures are attributable to flow-induced vibrations, the identification of the mechanisms involved is a prime importance. Ideally, basic research work provides the background understanding and the techniques necessary to be able to identify the important mechanisms. In practice, the investigation of a flow-induced vibration problem may identify the presence of mechanisms but may not be able to quantify their effects adequately. In these circumstances the need for additional work is established and the objectives of the research programme emerge. The purpose of this paper is to outline the background to the current research programme at C.E.R.L. on heat exchanger vibration.

Heat transfer analysis of short helical borehole heat exchangers

International Nuclear Information System (INIS)

Zarrella, Angelo; De Carli, Michele

2013-01-01

Highlights: ► Vertical ground heat exchanger with a helical shaped pipe is analyzed. ► The model considers the interaction between the ground and the environment. ► The results of the model are in good agreement with the experimental values. ► The weather conditions considerably affect the fluid heat carrier temperature. ► The pitch between the turns does not affect the behaviour of the heat exchanger. -- Abstract: In this paper a numerical model to analyze the thermal behaviour of vertical ground heat exchangers with a helical shaped pipe is presented. This type of configuration can be a suitable alternative to conventional ground heat exchangers, especially when the heating and cooling loads of the building are very low. The model describes the heat transfer problem by means of a network of interconnected thermal resistances and capacitances. Moreover, as the investigated ground heat exchanger is usually installed in shallow depth, the model takes into account the interaction between the ground and the ambient environment which affects the fluid heat carrier temperature into the heat exchanger and, as a consequence, the energy efficiency of the heat pump. After a sensitivity analysis on the mesh parameters, the presented model is compared with experimental data and the simulation results show good agreement with the measurements. Finally, analyses to investigate the influence of the weather conditions, of the axial heat transfer and of the pitch between the turns of the helical pipe for two types of ground are carried out.

A lumped parameter, low dimension model of heat exchanger

International Nuclear Information System (INIS)

Kanoh, Hideaki; Furushoo, Junji; Masubuchi, Masami

1980-01-01

This paper reports on the results of investigation of the distributed parameter model, the difference model, and the model of the method of weighted residuals for heat exchangers. By the method of weighted residuals (MWR), the opposite flow heat exchanger system is approximated by low dimension, lumped parameter model. By assuming constant specific heat, constant density, the same form of tube cross-section, the same form of the surface of heat exchange, uniform flow velocity, the linear relation of heat transfer to flow velocity, liquid heat carrier, and the thermal insulation of liquid from outside, fundamental equations are obtained. The experimental apparatus was made of acrylic resin. The response of the temperature at the exit of first liquid to the variation of the flow rate of second liquid was measured and compared with the models. The MWR model shows good approximation for the low frequency region, and as the number of division increases, good approximation spreads to higher frequency region. (Kato, T.)

Mathematical modeling and control of plate fin and tube heat exchangers

International Nuclear Information System (INIS)

Taler, Dawid

2015-01-01

Highlights: • A method for numerical modeling of plate fin and tube heat exchangers was proposed. • A numerical model of an automobile radiator was developed. • Numerical models of the radiator were compared with an exact analytical model. • A model-based control system of water outlet temperature was built and tested. • A digital proportional–integral–derivative controller of heat exchanger was tested. - Abstract: The aim of the study is to develop a new method for numerical modeling of tubular cross-flow heat exchangers. Using the method proposed in the paper, a numerical model of a car radiator was developed and implemented in a digital control system of the radiator. To evaluate the accuracy of the numerical method proposed in the paper, the numerical model of the car radiator was compared with an analytic model. The proposed method based on a finite volume method and integral averaging of gas temperature across a tube row is appropriate for modeling of plate fin and tube heat exchangers, especially for exchangers in which substantial gas temperature differences in one tube row occur. The target of control is to regulate the number of fan revolutions per minute so that the water temperature at the heat exchanger outlet is equal to a set value. Two control techniques were developed. The first is based on the numerical model of the heat exchanger developed in the paper while the second is a digital proportional–integral–derivative control. The first control method is very stable. The digital proportional–integral–derivative controller becomes unstable when the water volume flow rate varies considerably. The developed techniques were implemented in digital control system of the water exit temperature in a plate fin and tube heat exchanger. The measured exit temperature of the water was very close to the set value of the temperature if the first method was used. The experiments show that the proportional–integral–derivative controller

Probable causes of damage of heat-exchange tubes of low-pressure-exchanges of PND-3 type and repair methods

Science.gov (United States)

Trifonov, N. N.; Esin, S. B.; Nikolaenkova, E. K.; Sukhorukov, Yu. G.; Svyatkin, F. A.; Sintsova, T. G.; Modestov, V. S.

2017-08-01

The structures of low-pressure heaters (LPH), which are installed at nuclear power plants with the K-1000-60/1500 type turbine plants are considered. It was revealed that only the PND-3 type low-pressure heaters have the damages of the heat exchange tubes. For a short operation life, the number of the damaged heat-exchange tubes of PND-3 is approximately 50 pcs for Kalinin NPP and 100-150 pcs for Balakovo NPP. The low-pressure heaters were manufactured at AO Ural Plant of Chemical Machine-Building "Uralkhimmash," OAO Taganrog Boiler-Making Works "Krasny Kotelshchik," and Vitkovice Machinery Group, but the damage nature of the heat-exchange tubes is identical for all PND-3. The damages occur in the place of passage of the heat exchange tubes through the first, the second, and the third partitions over the lower tube plate (the first path of the turbine condensate). Hydraulic shocks can be one of the possible causes of the damage of the heat-exchange tubes of PND-3. The analysis of the average thermal and dynamic loads of the tube systems of PND-1-PND-4 revealed that PND-3 by the thermal power are loaded 1.4-1.6 times and by the dynamic effects are loaded 1.8-2.0 times more than the remaining LPHs. Another possible cause of damage can be the cascaded drain of the separate into PND-4 and then through the drainage heat exchange into PND-3. An additional factor can be the structure of the condensate drainage unit. The advanced system of the heating steam flow and pumping scheme of the separate drain using the existing drainage pumps of PND-3 for K-1000-60/1500 turbine plants for Balakovo and Kalinin NPPs were proposed. The considered decisions make it possible to reduce the flow rate of the heating steam condensate from PND-3 into PND-4 and the speed of the heating steam in the tube space of PND-3 and eliminate the occurrence of hydraulic shocks and damages of the heat exchanger tubes.

Development of heat resistant ion exchange resin. First Report

International Nuclear Information System (INIS)

Onozuka, Teruo; Shindo, Manabu

1995-01-01

In nuclear power stations, as a means of maintaining the soundness of nuclear reactors, the cleaning of reactor cooling water has been carried out. But as for the ion exchange resin which is used as the cleaning agent in the filtrating and desalting facility in reactor water cleaning system, since the heat resistance is low, high temperature reactor water is cooled once and cleaned, therefore large heat loss occurs. If the cleaning can be done at higher temperature, the reduction of heat loss and compact cleaning facilities become possible. In this study, a new ion exchange resin having superior heat resistance has been developed, and the results of the test of evaluating the performance of the developed ion exchange resin are reported. The heat loss in reactor water cleaning system, the heat deterioration of conventional ion exchange resin, and the development of the anion exchange resin of alkyl spacer type are described. The outline of the performance evaluation test, the experimental method, and the results of the heat resistance, ion exchange characteristics and so on of C4 resin are reported. The with standable temperature of the developed anion exchange resin was estimated as 80 - 90degC. The ion exchange performance at 95degC of this resin did not change from that at low temperature in chloride ions and silica, and was equivalent to that of existing anion exchange resin. (K.I.)

Development of heat resistant ion exchange resin. First Report

Energy Technology Data Exchange (ETDEWEB)

Onozuka, Teruo; Shindo, Manabu [Tohoku Electric Power Co., Inc., Sendai (Japan)

1995-01-01

In nuclear power stations, as a means of maintaining the soundness of nuclear reactors, the cleaning of reactor cooling water has been carried out. But as for the ion exchange resin which is used as the cleaning agent in the filtrating and desalting facility in reactor water cleaning system, since the heat resistance is low, high temperature reactor water is cooled once and cleaned, therefore large heat loss occurs. If the cleaning can be done at higher temperature, the reduction of heat loss and compact cleaning facilities become possible. In this study, a new ion exchange resin having superior heat resistance has been developed, and the results of the test of evaluating the performance of the developed ion exchange resin are reported. The heat loss in reactor water cleaning system, the heat deterioration of conventional ion exchange resin, and the development of the anion exchange resin of alkyl spacer type are described. The outline of the performance evaluation test, the experimental method, and the results of the heat resistance, ion exchange characteristics and so on of C4 resin are reported. The with standable temperature of the developed anion exchange resin was estimated as 80 - 90degC. The ion exchange performance at 95degC of this resin did not change from that at low temperature in chloride ions and silica, and was equivalent to that of existing anion exchange resin. (K.I.).

Heat transfer enhancement in cross-flow heat exchanger using vortex generator

International Nuclear Information System (INIS)

Yoo, S. Y.; Kwon, H. K.; Kim, B. C.; Park, D. S.; Lee, S. S.

2003-01-01

Fouling is very serious problem in heat exchanger because it rapidly deteriorates the performance of heat exchanger. Cross-flow heat exchanger with vortex generators is developed, which enhance heat transfer and reduce fouling. In the present heat exchanger, shell and baffle are removed from the conventional shell-and-tube heat exchanger. The naphthalene sublimation technique is employed to measure the local heat transfer coefficients. The experiments are performed for single circular tube, staggered array tube bank and in-line array tube bank with and without vortex generators. Local and average Nusselt numbers of single tube and tube bank with vortex generator are investigated and compared to those of without vortex generator

NUMERICAL AND EXPERIMENTAL ANALYSIS OF UNSTEADY WORK OF U-SHAPE BOREHOLE HEAT EXCHANGER

Directory of Open Access Journals (Sweden)

S. A. Filatau

2014-01-01

Full Text Available Unsteady numerical model of borehole heat exchanger heat regime was developed. General numerical modeling results are borehole heat flux, heat carrier inlet temperature and average soil temperature distribution. Proposed model is based on solution of heat conduction equation in transient plane axially symmetric formulation with boundary conditions for borehole heat exchanger and undisturbed soil domain. Solution method is finite difference method. Numerical model is verified with comparisons numerical results and experimental data from developed laboratory installation for simulation unsteady heat regime of horizontal positioned U-shape ground heat exchanger in sand medium.Cooling of water is organized in ground exchanger in experiment. Experiment includes two steps. Thermal properties of sand is determined at the first stage. Thermal conductivity of sand is determined by stationary plate method, thermal diffusivity is determined by regular regime method using cylindrical calorimeter. Determined properties are used further in processing of experimental results at second step for analysis of transient work of ground heat exchanger. Results of four experiments are analyzed with different duration and time behavior of mass flow and heat carrier temperature. Divergences of experimental and simulated results for temperature of heat carrier changes in the range 0,5–1,8 %, for sand temperature in the range 1,0–2,3 %, for heat flux in the range 3,6–5,4 %. Experimental results can be used for validation of other simulation methods of ground heat exchangers. Presented numerical model can be used for analyzing of heat supply systems with heat pumps.

Heat exchanger restart evaluation

International Nuclear Information System (INIS)

Morrison, J.M.; Hirst, C.W.; Lentz, T.F.

1992-01-01

On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4kA was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summarized herein

Heat exchanger

Energy Technology Data Exchange (ETDEWEB)

Harada, F; Yanagida, T; Fujie, K; Futawatari, H

1975-04-30

The purpose of this construction is the improvement of heat transfer in finned tube heat exchangers, and therefore the improvement of its efficiency or its output per unit volume. This is achieved by preventing the formation of flow boundary layers in gaseous fluid. This effect always occurs on flow of smooth adjacent laminae, and especially if these have pipes carrying liquid passing through them; it worsens the heat transfer of such a boundary layer considerably compared to that in the turbulent range. The fins, which have several rows of heat exchange tubes passing through them, are fixed at a small spacing on theses tubes. The fins have slots cut in them by pressing or punching, where the pressed-out material remains as a web, which runs parallel to the level of the fin and at a small distance from it. These webs and slots are arranged radially around every tube hole, e.g. 6 in number. For a suitable small tube spacing, two adjacent tubes opposite each other have one common slot. Many variants of such slot arrangements are illustrated.

Optimization of the Single Staggered Wire and Tube Heat Exchanger

Directory of Open Access Journals (Sweden)

Arsana I Made

2016-01-01

Full Text Available Wire and tube heat exchanger consists of a coiled tube, and wire is welded on the two sides of it in normal direction of the tube. Generally,wire and tube heat exchanger uses inline wire arrangement between the two sides, whereas in this study, it used staggered wire arrangement that reduces the restriction of convection heat transfer. This study performed the optimization of single staggered wire and tube heat exchanger to increase the capacity and reduce the mass of the heat exchanger. Optimization was conducted with the Hooke-Jeeves method, which aims to optimize the geometry of the heat exchanger, especially on the diameter (dw and the distance between wires (pw. The model developed to present heat transfer correlations on single staggered wire and tube heat exchanger was valid. The maximum optimization factor obtained when the diameter wire was 0.9 mm and the distance between wires (pw was 11 mm with the fref value = 1.5837. It means that the optimized design only using mass of 59,10 % and could transfer heat about 98,5 % from the basis design.

Selection of Rational Heat Transfer Intensifiers in the Heat Exchanger

Directory of Open Access Journals (Sweden)

S. A. Burtsev

2016-01-01

Full Text Available The paper considers the applicability of different types of heat transfer intensifiers in the heat exchange equipment. A review of the experimental and numerical works devoted to the intensification of the dimpled surface, surfaces with pins and internally ribbed surface were presented and data on the thermal-hydraulic characteristics of these surfaces were given. We obtained variation of thermal-hydraulic efficiency criteria for 4 different objective functions and 15 options for the intensification of heat transfer. This makes it possible to evaluate the advantages of the various heat transfer intensifiers. These equations show influence of thermal and hydraulic characteristics of the heat transfer intensifiers (the values of the relative heat transfer and drag coefficients on the basic parameters of the shell-and-tube heat exchanger: the number and length of the tubes, the volume of the heat exchanger matrix, the coolant velocity in the heat exchanger matrix, coolant flow rate, power to pump coolant (or pressure drop, the amount of heat transferred, as well as the average logarithmic temperature difference. The paper gives an example to compare two promising heat transfer intensifiers in the tubes and shows that choosing the required efficiency criterion to search for optimal heat exchanger geometry is of importance. Analysis is performed to show that a dimpled surface will improve the effectiveness of the heat exchanger despite the relatively small value of the heat transfer intensification, while a significant increase in drag of other heat transfer enhancers negatively affects their thermalhydraulic efficiency. For example, when comparing the target functions of reducing the heat exchanger volume, the data suggest that application of dimpled surfaces in various fields of technology is possible. But there are also certain surfaces that can reduce the parameters of a heat exchanger. It is shown that further work development should be aimed at

Effect of radiant heat transfer on the performance of high temperature heat exchanger

International Nuclear Information System (INIS)

Mori, Yasuo; Hijikata, Kunio; Yamada, Yukio

1975-01-01

The development of high temperature gas-cooled reactors is motivated by the consideration of the application of nuclear heat for industrial uses or direct steelmaking and chemical processes. For these purposes, reliable and efficient heat exchangers should be developed. This report analyzes the effect of radiant heat transfer on the performance of high temperature heat exchangers. The heat transfer model is as follows: the channel composed with two parallel adiabatic walls is divided with one parallel plate between the walls. Non-radiative fluid flows in the two separated channels in opposite direction. Heat transfer equations for this system were obtained, and these equations were solved by some approximate method and numerical analysis. The effect of radiation on heat transfer became larger as the radiant heat transfer between two walls was larger. In the heat exchangers of counter flow type, the thermal efficiency is controlled with three parameters, namely radiation-convection parameter, Stanton number and temperature difference. The thermal efficiency was larger with the increase of these parameters. (Iwase, T.)

Method to obtain g-functions for multiple precast quadratic pile heat exchangers

DEFF Research Database (Denmark)

Pagola, Maria Alberdi; Jensen, Rasmus Lund; Madsen, Søren

The average fluid temperature circulating through the ground loop is one of the main parameters required when choosing the most adequate heat pump for a ground source heat pump installation. Besides, the analysis of the fluid temperature over time will show the sustainability of the energy supply...... over the lifetime of the installation. The average fluid temperature is subjected to the type of ground heat exchangers and the thermal interactions between them, which also depend on the soil thermal properties. For the case of precast piles, the thermal interactions become significant...... as they are usually placed within short distances (0.5 to 4 metres). Fast models that can account for these interactions are required to enable feasibility studies and support the design phase. Besides, since pile heat exchangers have a main structural role, it is also relevant to develop models that can determine...... the temperature changes that the foundation might be subjected to, to assess thermo-mechanical implications. 3D finite element model (FEM) computation of the thermal behaviour of multiple pile heat exchanger foundations is not cost effective nor for feasibility studies, nor for most design applications. Therefore...

Numerical analysis on interactions between fluid flow and structure deformation in plate-fin heat exchanger by Galerkin method

Science.gov (United States)

Liu, Jing-cheng; Wei, Xiu-ting; Zhou, Zhi-yong; Wei, Zhen-wen

2018-03-01

The fluid-structure interaction performance of plate-fin heat exchanger (PFHE) with serrated fins in large scale air-separation equipment was investigated in this paper. The stress and deformation of fins were analyzed, besides, the interaction equations were deduced by Galerkin method. The governing equations of fluid flow and heat transfer in PFHE were deduced by finite volume method (FVM). The distribution of strain and stress were calculated in large scale air separation equipment and the coupling situation of serrated fins under laminar situation was analyzed. The results indicated that the interactions between fins and fluid flow in the exchanger have significant impacts on heat transfer enhancement, meanwhile, the strain and stress of fins includes dynamic pressure of the sealing head and flow impact with the increase of flow velocity. The impacts are especially significant at the conjunction of two fins because of the non-alignment fins. It can be concluded that the soldering process and channel width led to structure deformation of fins in the exchanger, and degraded heat transfer efficiency.

Stokes flow heat transfer in an annular, rotating heat exchanger

International Nuclear Information System (INIS)

Saatdjian, E.; Rodrigo, A.J.S.; Mota, J.P.B.

2011-01-01

The heat transfer rate into highly viscous, low thermal-conductivity fluids can be enhanced significantly by chaotic advection in three-dimensional flows dominated by viscous forces. The physical effect of chaotic advection is to render the cross-sectional temperature field uniform, thus increasing both the wall temperature gradient and the heat flux into the fluid. A method of analysis for one such flow-the flow in the eccentric, annular, rotating heat exchanger-and a procedure to determine the best heat transfer conditions, namely the optimal values of the eccentricity ratio and time-periodic rotating protocol, are discussed. It is shown that in continuous flows, such as the one under consideration, there exists an optimum frequency of the rotation protocol for which the heat transfer rate is a maximum. - Highlights: → The eccentric, annular, rotating heat exchanger is studied for periodic Stokes flow. → Counter-rotating the inner tube with a periodic velocity enhances the heat transfer. → The heat-transfer enhancement under such conditions is due to chaotic advection. → For a given axial flow rate there is a frequency that maximizes the heat transfer. → There is also an optimum value of the eccentricity ratio.

Experimental study of heat transfer and pressure drop characteristics of air/water and air-steam/water heat exchange in a polymer compact heat exchanger

NARCIS (Netherlands)

Cheng, L.; Geld, van der C.W.M.

2005-01-01

Experiments of heat transfer and pressure drop in a polymer compact heat exchanger made of PolyVinyliDene-Fluoride were conducted under various conditions for air/water heat exchange and air-steam/water heat exchange, respectively. The overall heat transfer coefficients of air-steam/water heat

High temperature heat exchange: nuclear process heat applications

International Nuclear Information System (INIS)

Vrable, D.L.

1980-09-01

The unique element of the HTGR system is the high-temperature operation and the need for heat exchanger equipment to transfer nuclear heat from the reactor to the process application. This paper discusses the potential applications of the HTGR in both synthetic fuel production and nuclear steel making and presents the design considerations for the high-temperature heat exchanger equipment

Temperature response functions (G-functions) for single pile heat exchangers

International Nuclear Information System (INIS)

Loveridge, Fleur; Powrie, William

2013-01-01

Foundation piles used as heat exchangers as part of a ground energy system have the potential to reduce energy use and carbon dioxide emissions from new buildings. However, current design approaches for pile heat exchangers are based on methods developed for boreholes which have a different geometry, with a much larger aspect (length to diameter) ratio. Current methods also neglect the transient behaviour of the pile concrete, instead assuming a steady state resistance for design purposes. As piles have a much larger volume of concrete than boreholes, this neglects the significant potential for heat storage within the pile. To overcome these shortcomings this paper presents new pile temperature response functions (G-functions) which are designed to reflect typical geometries of pile heat exchangers and include the transient response of the pile concrete. Owing to the larger number of pile sizes and pipe configurations which are possible with pile heat exchangers it is not feasible to developed a single unified G-function and instead upper and lower bound solutions are provided for different aspects ratios. - Highlights: • We present new temperature response functions for pile heat exchangers. • The functions include transient heat transfer within the pile concrete. • Application of the functions reduces the resulting calculated temperature ranges. • Greater energy efficiency is possible by accounting for heat storage in the pile

An experimental observation of the effect of flow direction for evaporation heat transfer in plate heat exchanger

International Nuclear Information System (INIS)

Lin, Yueh-Hung; Li, Guang-Cheng; Yang, Chien-Yuh

2015-01-01

This study provides an Infrared Thermal Image observation on the evaporation heat transfer of refrigerant R-410A in plate heat exchanger with various flow arrangement and exit superheat conditions. An experimental method was derived for estimating the superheat region area of two-phase refrigerant evaporation in plate heat exchanger. The experimental results show that the superheat region area for parallel flow is much larger than that for counter flow as that estimated by Yang et al. [9]. There is an early superheated region at the central part of the plate heat exchanger for parallel flow arrangement. This effect is not significant for counter flow arrangement. The Yang et al. [9] method under estimated the superheat area approximately 40%–53% at various flow rates and degree of exit superheat. Even though the flow inside a plate heat exchanger is extremely turbulent because of the chevron flow passages, the assumption of uniform temperature distribution in the cross section normal to the bulk flow direction will cause significant uncertainties for estimating the superheat area for refrigerant evaporating in a plate heat exchanger

Determination of Ground Heat Exchangers Temperature Field in Geothermal Heat Pumps

Science.gov (United States)

Zhurmilova, I.; Shtym, A.

2017-11-01

For the heating and cooling supply of buildings and constructions geothermal heat pumps using low-potential ground energy are applied by means of ground exchangers. The process of heat transfer in a system of ground exchangers is a phenomenon of complex heat transfer. The paper presents a mathematical modeling of heat exchange processes, the temperature fields are built which are necessary for the determination of the ground array that ensures an adequate supply of low potential energy excluding the freezing of soil around the pipes in the ground heat exchangers and guaranteeing a reliable operation of geothermal heat pumps.

Viscose liquid heat treatment using plate scraper heat exchanger

Directory of Open Access Journals (Sweden)

K. A. Rashkin

2012-01-01

Full Text Available The current work analyzes the use of different types of heat exchangers, depending on the technology of production. It is taken the detail analysis of the ways of applicability of various types of heat exchangers, depending on the viscosity of the processed product. It is posed the problem of the analytical determination of the required area of heat exchange with the use of differential equations of heat transfer in a moving liquid media, written in cylindrical coordinates, for symmetrical temperature distribution, without taking in account the energy dissipation.

Conjugate heat and mass transfer in heat mass exchanger ducts

CERN Document Server

Zhang, Li-Zhi

2013-01-01

Conjugate Heat and Mass Transfer in Heat Mass Exchanger Ducts bridges the gap between fundamentals and recent discoveries, making it a valuable tool for anyone looking to expand their knowledge of heat exchangers. The first book on the market to cover conjugate heat and mass transfer in heat exchangers, author Li-Zhi Zhang goes beyond the basics to cover recent advancements in equipment for energy use and environmental control (such as heat and moisture recovery ventilators, hollow fiber membrane modules for humidification/dehumidification, membrane modules for air purification, desi

Cryogenic Heat Exchanger with Turbulent Flows

Science.gov (United States)

Amrit, Jay; Douay, Christelle; Dubois, Francis; Defresne, Gerard

2012-01-01

An evaporator-type cryogenic heat exchanger is designed and built for introducing fluid-solid heat exchange phenomena to undergraduates in a practical and efficient way. The heat exchanger functions at liquid nitrogen temperature and enables cooling of N[subscript 2] and He gases from room temperatures. We present first the experimental results of…

Dynamics of the cross flow heat exchanger for heating purposes

Energy Technology Data Exchange (ETDEWEB)

Mueller, K [Karlsruhe Univ. (TH) (Germany, F.R.). Inst. fuer Mess- und Regelungstechnik mit Maschinenlaboratorium

1980-09-01

A series of publications is available on the dynamic behaviour of heat exchangers (or heat transmitters, respectively), the subject of which is to deal with direct methods or with refined starting models for this general theme. The bridging between both these manners of advance remained as a problem. The author tried in his own investigation to solve the problem, and indeed by the selection of the correct starting model. He succeeded in this way, in that he removed conceptually a finned pipe from an arbitrary place of a heat exchanger and, furthermore, cut out from this particular pipe an arbitrary section. This section now does not stand alone for itself because the processes, which occur upstream of this section at the air-side and the water-side, are the input quantities of the section, which changes them due to its static and dynamic behaviour and emits them again as output quantities. The author, therefore, treats at first the dynamic behaviour of the section, which is represented in a signal flow diagram and which is used to derive approximate solutions from it. Furthermore, the author discusses the evident derivation of the total behaviour of heat exchangers.

Heat exchanger restart evaluation

International Nuclear Information System (INIS)

Morrison, J.M.; Hirst, C.W.; Lentz, T.F.

1992-01-01

On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4A was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the identified tube. The leaking tube was removed and examined metallurgically to determine the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summarized

Heat exchanger restart evaluation

International Nuclear Information System (INIS)

Morrison, J.M.; Hirst, C.W.; Lentz, T.F.

1992-01-01

On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4A was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the identified tube. The leaking tube was removed and examined metallurgically to determine the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summary herein

Plastic heat exchangers: a state-of-the-art review

Energy Technology Data Exchange (ETDEWEB)

Miller, D; Holtz, R E; Koopman, R N; Marciniak, T J; MacFarlane, D R

1979-07-01

Significant increases in energy utilization efficiency can be achieved through the recovery of low-temperature rejected heat. This energy conserving possibility provides incentive for the development of heat exchangers which could be employed in applications where conventional units cannot be used. Some unique anticorrosion and nonstick characteristics of plastics make this material very attractive for heat recovery where condensation, especially sulfuric acid, and fouling occur. Some of the unique characteristics of plastics led to the commercial success of DuPont's heat exchangers utilizing polytetrafluoroethylene (trade name Teflon) tubes. Attributes which were exploited in this application were the extreme chemical inertness of the material and its flexibility, which enabled utilization in odd-shaped spaces. The wide variety of polymeric materials available ensures chemical inertness for almost any application. Lower cost, compoundability with fillers to improve thermal/mechanical properties, and versatile fabrication methods are incentives for many uses. Also, since many plastics resist corrosion, they can be employed in lower temperature applications (< 436 K), where condensation can occur and metal units have been unable to function. It is clear that if application and design can be merged to produce a cost-effective alternate to present methods of handling low-temperature rejected heat, then there is significant incentive for plastic heat exchangers, to replace traditional metallic heat exchangers or to be used in services where metals are totally unsuited.

Impact of Seasonal Heat Accumulation on Operation of Geothermal Heat Pump System with Vertical Ground Heat Exchanger

Science.gov (United States)

Timofeev, D. V.; Malyavina, E. G.

2017-11-01

The subject of the investigation was to find out the influence of heat pump operation in summer on its function in winter. For this purpose a mathematical model of a ground coupled heat pump system has been developed and programmed. The mathematical model of a system ground heat exchanger uses the finite difference method to describe the heat transfer in soil and the analytical method to specify the heat transfer in the U-tubes heat exchanger. The thermal diffusivity by the heat transfer in the soil changes during gradual freezing of the pore moisture and thus slows soil freezing. The mathematical model of a heat pump includes the description of a scroll compressor and the simplified descriptions of the evaporator and condenser. The analysis showed that heating during the cold season and cooling in the warm season affect the average heat transfer medium temperature in the soil loop in the winter season. It has been also showed that the degree of this effect depends on the clay content in the soil.

Auxiliary Heat Exchanger Flow Distribution Test

International Nuclear Information System (INIS)

Kaufman, J.S.; Bressler, M.M.

1983-01-01

The Auxiliary Heat Exchanger Flow Distribution Test was the first part of a test program to develop a water-cooled (tube-side), compact heat exchanger for removing heat from the circulating gas in a high-temperature gas-cooled reactor (HTGR). Measurements of velocity and pressure were made with various shell side inlet and outlet configurations. A flow configuration was developed which provides acceptable velocity distribution throughout the heat exchanger without adding excessive pressure drop

Essential Specification Elements for Heat Exchanger Replacement

Energy Technology Data Exchange (ETDEWEB)

Bower, L.

2015-07-01

Performance upgrade and equipment degradation are the primary impetuses for a nuclear power plant to engage in the large capital cost project of heat exchanger replacement. Along with attention to these issues, consideration of heat exchanger Codes and Standards, material improvements, thermal redesign, and configuration are essential for developing User’s Design Specifications for successful replacement projects. The User’s Design Specification is the central document in procuring ASME heat exchangers. Properly stated objectives for the heat exchanger replacement are essential for obtaining the materials, configurations and thermal designs best suited for the nuclear power plant. Additionally, the code of construction required and the applied manufacturing standard (TEMA or HEI) affects how the heat exchanger may be designed or configured to meet the replacement goals. Knowledge of how Codes and Standards affect design and configuration details will aid in writing the User’s Design Specification. Joseph Oat Corporation has designed and fabricated many replacement heat exchangers for the nuclear power industry. These heat exchangers have been constructed per ASME Section III to various Code-Years or ASME Section VIII-1 to the current Code-Year also in accordance with TEMA and HEI. These heat exchangers have been a range of like-for-like replacement to complete thermal, material and configuration redesigns. Several examples of these heat exchangers with their Code, Standard and specification implications are presented. (Author.

Heat Transfer in Metal Foam Heat Exchangers at High Temperature

Science.gov (United States)

Hafeez, Pakeeza

Heat transfer though open-cell metal foam is experimentally studied for heat exchanger and heat shield applications at high temperatures (˜750°C). Nickel foam sheets with pore densities of 10 and 40 pores per linear inch (PPI), have been used to make the heat exchangers and heat shields by using thermal spray coating to deposit an Inconel skin on a foam core. Heat transfer measurements were performed on a test rig capable of generating hot gas up to 1000°C. The heat exchangers were tested by exposing their outer surface to combustion gases at a temperature of 550°C and 750°C while being cooled by air flowing through them at room temperature at velocities up to 5 m/s. The temperature rise of the air, the surface temperature of the heat exchangers and the air temperature inside the heat exchanger were measured. The volumetric heat transfer coefficient and Nusselt number were calculated for different velocities. The heat transfer performance of the 40PPI sample brazed with the foil is found to be the most efficient. Pressure drop measurements were also performed for 10 and 40PPI metal foam. Thermographic measurements were done on 40PPI foam heat exchangers using a high temperature infrared camera. A high power electric heater was used to produce hot air at 300°C that passed over the foam heat exchanger while the cooling air was blown through it. Heat shields were made by depositing porous skins on metal foam and it was observed that a small amount of coolant leaking through the pores notably reduces the heat transfer from the hot gases. An analytical model was developed based assuming local thermal non-equilibrium that accounts for the temperature difference between solid and fluid phase. The experimental results are found to be in good agreement with the predicted values of the model.

Upright heat exchanger

International Nuclear Information System (INIS)

Martoch, J.; Kugler, V.; Krizek, V.; Strmiska, F.

1988-01-01

The claimed heat exchanger is characteristic by the condensate level being maintained directly in the exchanger while preserving the so-called ''dry'' tube plate. This makes it unnecessary to build another pressure vessel into the circuit. The design of the heat exchanger allows access to both tube plates, which facilitates any repair. Another advantage is the possibility of accelerating the indication of leakage from the space of the second operating medium which is given by opening the drainage pipes of the lower bundle into the collar space and from there through to the indication pipe. The exchanger is especially suitable for deployment in the circuits of nuclear power plants where the second operating medium will be hot water of considerably lower purity than is that of the condensate. A rapid display of leakage can prevent any long-term penetration of this water into the condensate, which would result in worsening water quality in the entire secondary circuit of the nuclear power plant. (J.B.). 1 fig

Research on Heat Exchange Process in Aircraft Air Conditioning System

Science.gov (United States)

Chichindaev, A. V.

2017-11-01

Using of heat-exchanger-condenser in the air conditioning system of the airplane Tu-204 (Boeing, Airbus, Superjet 100, MS-21, etc.) for cooling the compressed air by the cold air with negative temperature exiting the turbine results in a number of operational problems. Mainly it’s frosting of the heat exchange surface, which is the cause of live-section channels frosting, resistance increasing and airflow in the system decreasing. The purpose of this work is to analyse the known freeze-up-fighting methods for heat-exchanger-condenser, description of the features of anti-icing protection and offering solutions to this problem. For the problem of optimizing the design of heat exchangers in this work used generalized criterion that describes the ratio of thermal resistances of cold and hot sections, which include: the ratio of the initial values of heat transfer agents flow state; heat exchange surface finning coefficients; factors which describes the ratio of operating parameters and finning area. By controlling the ratio of the thermal resistances can be obtained the desired temperature of the heat exchange surface, which would prevent freezing. The work presents the results of a numerical study of the effect of different combinations of regime and geometrical factors changes on reduction of the heat-exchanger-condenser freezing surface area, including using of variable ratio of thermal resistances.

Condensation heat transfer in plate heat exchangers

International Nuclear Information System (INIS)

Panchal, C.B.

1985-01-01

An Alfa-Laval plate heat exchanger, previously tested as an evaporator, was retested as a condenser. Two series of tests with different chevron-angle plates were carried out using ammonia as a working fluid. The overall heat-transfer coefficient and pressure drop were measured, and the effects of operating parameters were determined. The experimental data were compared with theoretical predictions. In the analysis, a gravity-controlled condensation process was modeled theoretically, and the overall performance was calculated. The analysis shows that the overall heat-transfer coefficient can be predicted with an average uncertainty of about 10%. It is, however, important to consider the interfacial shear stress, because the effective friction factor is high for flow in plate heat exchangers

Application of a finite element method to leak before break (LBB) of a heat exchanger

International Nuclear Information System (INIS)

Lee, Choon-Yeol; Kwon, Jae-Do; Lee, Yong-Sun

2003-01-01

The leak before break (LBB) concept is difficult to apply to a structure with a thin tube that is immersed in a water environment. A heat exchanger in a nuclear power plant is such a structure. The present paper addresses an application of the LBB concept to a heat exchanger in a nuclear power plant. The minimum leaked coolant amount containing the radioactive material which can activate the radiation detector device installed near the heat exchanger is assumed. The postulated initial flaw size that cannot grow to the critical flaw size within the time period to activate the radiation detector is justified. In this case, the radiation detector can activate the warning signal caused by coolant leakage from initially postulated flaws of the heat exchanger. The nuclear plant can safely shutdown when this occurs. Since the postulated initial flaw size can not grow to the critical flaw size, the structural integrity of the heat exchanger is not impeded. Particularly the informational scenario presented in this paper discusses an actual nuclear plant. (author)

Design of common heat exchanger network for batch processes

International Nuclear Information System (INIS)

Anastasovski, Aleksandar

2014-01-01

Heat integration of energy streams is very important for the efficient energy recovery in production systems. Pinch technology is a very useful tool for heat integration and maximizing energy efficiency. Creating of heat exchangers network as a common solution for systems in batch mode that will be applicable in all existing time slices is very difficult. This paper suggests a new methodology for design of common heat exchanger network for batch processes. Heat exchanger network designs were created for all determined repeatable and non-repeatable time periods – time slices. They are the basis for creating the common heat exchanger network. The common heat exchanger network as solution, satisfies all heat-transfer needs for each time period and for every existing combination of selected streams in the production process. This methodology use split of some heat exchangers into two or more heat exchange units or heat exchange zones. The reason for that is the multipurpose use of heat exchangers between different pairs of streams in different time periods. Splitting of large heat exchangers would maximize the total heat transfer usage of heat exchange units. Final solution contains heat exchangers with the minimum heat load as well as the minimum need of heat transfer area. The solution is applicable for all determined time periods and all existing stream combinations. - Highlights: •Methodology for design of energy efficient systems in batch processes. •Common Heat Exchanger Network solution based on designs with Pinch technology. •Multipurpose use of heat exchangers in batch processes

Investigation and application of reduced-order methods for flows study in heat exchanger tube bundles

International Nuclear Information System (INIS)

Pomarede, M.

2012-01-01

The objective of this thesis is to study the ability of model reduction for investigations of flow-induced vibrations in heat exchangers tube bundle systems.These mechanisms are a cause of major concern because heat exchangers are key elements of nuclear power plants and on-board stoke-holds.In a first part, we give a recall on heat exchangers functioning and on vibratory problems to which they are prone. Then, complete calculations leaded with the CFD numerical code Code-Saturne are carried out, first for the flow around a single circular cylinder (fixed then elastically mounted) and then for the case of a tube bundle system submitted to cross-flow. Reduced-order method POD is applied to the flow resolution with fixed structures. The obtained results show the efficiency of this technique for such configurations, using stabilization methods for the dynamical system resolution in the tube-bundle case. Multiphase-POD, which is a method enabling the adaptation of POD to fluid-structure interactions, is applied. Large displacements of a single cylinder elastically mounted under cross-flow, corresponding to the lock-in phenomenon,are well reproduced with this reduction technique. In the same way, large displacements of a confined moving tube in a bundle are shown to be faithfully reconstructed.Finally, the use of model reduction is extended to parametric studies. First, we propose to use the method which consists in projecting Navier-Stokes equations for several values of the Reynolds number on to a unique POD basis. The results obtained confirm the fact that POD predictability is limited to a range of parameter values. Then, a basis interpolation method, constructed using Grassmann manifolds and allowing the construction of a POD basis from other pre-calculated basis, is applied to basic cases. (author)

Liquid metal heat transfer in heat exchangers under low flow rate conditions

International Nuclear Information System (INIS)

Mochizuki, Hiroyasu

2015-01-01

The present paper describes the liquid metal heat transfer in heat exchangers under low flow rate conditions. Measured data from some experiments indicate that heat transfer coefficients of liquid metals at very low Péclet number are much lower than what are predicted by the well-known empirical relations. The cause of this phenomenon was not fully understood for many years. In the present study, one countercurrent-type heat exchanger is analyzed using three, separated countercurrent heat exchanger models: one is a heat exchanger model in the tube bank region, while the upper and lower plena are modeled as two heat exchangers with a single heat transfer tube. In all three heat exchangers, the same empirical correlation is used in the heat transfer calculation on the tube and the shell sides. The Nusselt number, as a function of the Péclet number, calculated from measured temperature and flow rate data in a 50 MW experimental facility was correctly reproduced by the calculation result, when the calculated result is processed in the same way as the experiment. Finally, it is clarified that the deviation is a superficial phenomenon which is caused by the heat transfer in the plena of the heat exchanger. (author)

Heat pipe heat exchanger for heat recovery in air conditioning

Energy Technology Data Exchange (ETDEWEB)

Abd El-Baky, Mostafa A.; Mohamed, Mousa M. [Mechanical Power Engineering Department, Faculty of Engineering, Minufiya University, Shebin El-Kom (Egypt)

2007-03-15

The heat pipe heat exchangers are used in heat recovery applications to cool the incoming fresh air in air conditioning applications. Two streams of fresh and return air have been connected with heat pipe heat exchanger to investigate the thermal performance and effectiveness of heat recovery system. Ratios of mass flow rate between return and fresh air of 1, 1.5 and 2.3 have been adapted to validate the heat transfer and the temperature change of fresh air. Fresh air inlet temperature of 32-40{sup o}C has been controlled, while the inlet return air temperature is kept constant at about 26{sup o}C. The results showed that the temperature changes of fresh and return air are increased with the increase of inlet temperature of fresh air. The effectiveness and heat transfer for both evaporator and condenser sections are also increased to about 48%, when the inlet fresh air temperature is increased to 40{sup o}C. The effect of mass flow rate ratio on effectiveness is positive for evaporator side and negative for condenser side. The enthalpy ratio between the heat recovery and conventional air mixing is increased to about 85% with increasing fresh air inlet temperature. The optimum effectiveness of heat pipe heat exchanger is estimated and compared with the present experimental data. The results showed that the effectiveness is close to the optimum effectiveness at fresh air inlet temperature near the fluid operating temperature of heat pipes. (author)

Model Based Controller Design for a Shell and Tube Heat Exchanger

Directory of Open Access Journals (Sweden)

S. Nithya

2007-10-01

Full Text Available In all the process industries the process variables like flow, pressure, level and temperature are the main parameters that need to be controlled in both set point and load changes. The transfer of heat is one of the main important operation in the heat exchanger .The transfer of heat may be fluid to fluid, gas to gas i.e. in the same phase or the phase change can occur on either side of the heat exchanger. The control of heat exchanger is complex due to its nonlinear dynamics. For this nonlinear process of a heat exchanger the model is identified to be First Order plus Dead Time (FOPDT.The Internal Model Control (IMC is one of the model predictive control methods based on the predictive output of the process model. The conventional controller tuning is compared with IMC techniques and it found to be suitable for heat exchanger than the conventional PI tuning.

Heat exchanger using graphite foam

Science.gov (United States)

Campagna, Michael Joseph; Callas, James John

2012-09-25

A heat exchanger is disclosed. The heat exchanger may have an inlet configured to receive a first fluid and an outlet configured to discharge the first fluid. The heat exchanger may further have at least one passageway configured to conduct the first fluid from the inlet to the outlet. The at least one passageway may be composed of a graphite foam and a layer of graphite material on the exterior of the graphite foam. The layer of graphite material may form at least a partial barrier between the first fluid and a second fluid external to the at least one passageway.

Optimization of heat exchanger networks using genetic algorithms

International Nuclear Information System (INIS)

Teyssedou, A.; Dipama, J.; Sorin, M.

2004-01-01

Most thermal processes encountered in the power industry (chemical, metallurgical, nuclear and thermal power stations) necessitate the transfer of large amounts of heat between fluids having different thermal potentials. A common practice applied to achieve such a requirement consists of using heat exchangers. In general, each current of fluid is conveniently cooled or heated independently from each other in the power plant. When the number of heat exchangers is large enough, however, a convenient arrangement of different flow currents may allow a considerable reduction in energy consumption to be obtained (Linnhoff and Hidmarsh, 1983). In such a case the heat exchangers form a 'Heat Exchanger Network' (HEN) that can be optimized to reduce the overall energy consumption. This type of optimization problem, involves two separates calculation procedures. First, it is necessary to optimize the topology of the HEN that will permit a reduction in energy consumption to be obtained. In a second step the power distribution across the HEN should be optimized without violating the second law of thermodynamics. The numerical treatment of this kind of problem requires the use of both discrete variables (for taking into account each heat exchanger unit) and continuous variables for handling the thermal load of each unit. It is obvious that for a large number of heat exchangers, the use of conventional calculation methods, i.e., Simplexe, becomes almost impossible. Therefore, in this paper we present a 'Genetic Algorithm' (GA), that has been implemented and successfully used to treat complex HENs, containing a large number of heat exchangers. As opposed to conventional optimization techniques that require the knowledge of the derivatives of a function, GAs start the calculation process from a large population of possible solutions of a given problem (Goldberg, 1999). Each possible solution is in turns evaluated according to a 'fitness' criterion obtained from an objective

Numerical Study of Compact Plate-Fin Heat Exchanger for Rotary-Vane Gas Refrigeration Machine

Directory of Open Access Journals (Sweden)

V. V. Trandafilov

2017-10-01

Full Text Available Plate-fin heat exchangers are widely used in refrigeration technique. They are popular because of their compactness and excellent heat transfer performance. Here we present a numerical model for the development, research and optimization of a plate-fin heat exchanger for a rotary-vane gas refrigeration machine. The method of analysis by graphic method of plate - fin heat exchanger is proposed. The model describes the effects of secondary parameters such as axial thermal conductivity through a metal matrix of the heat exchanger. The influence of geometric parameters and heat transfer coefficient is studied. Graphs of dependences of length, efficiency of a fin and pressure drop in a heat exchanger on the thickness of the fin and the number of fins per meter are obtained. To analyze the results of numerical simulation, the heat exchanger was designed in the Aspen HYSYS program. The simulation results show that the total deviation from the proposed numerical model is not more than 15%. 

21 CFR 870.4240 - Cardiopulmonary bypass heat exchanger.

Science.gov (United States)

2010-04-01

... bypass heat exchanger. (a) Identification. A cardiopulmonary bypass heat exchanger is a device, consisting of a heat exchange system used in extracorporeal circulation to warm or cool the blood or... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Cardiopulmonary bypass heat exchanger. 870.4240...

The consideration of dynamics and control in the design of heat exchanger networks

International Nuclear Information System (INIS)

Reimann, K.A.

1986-03-01

The heat exchanger network method is a way of abstracting the enthalpy and heat flows from the blueprints of a planned or existing processing plant. It enables a systematic design of a plant-wide heat recovery system which is optimal with regard to energy costs, capital costs and operational requirements. A heat exchanger network is a representation of all heat transfer relations between hot process streams and cold process streams within a plant. During the past ten years, the optimal design of heat exchanger networks (i.e. the optimal arrangement of heat transfer relations within a plant) has developed into a field of research of its own. Both, static methods ('interaction analysis') and dynamic methods ('process reaction curve analysis') from control theory have been used to explore the new field of heat exchanger network dynamics. As a major tool, an interactive, portable computer program for network simulation and controllability assessment has been developed (it is available as a design tool within the frame of the International Energy Agency). Based on the well-understood global parameters: effectiveness and NTU, which follow from the network design, some straightforward methods covering the following topics are presented: - 'paths' for control and disturbance signal transfer across the network, - locations of control bypasses around heat exchangers, and their capacity of emitting control signals or absorbing disturbances, - influence of the equipment besides the heat exchangers (which can be regarded as 'surrounding' the network, thus forming an 'associated' network). It has been found that networks which are designed according to the 'pinch-based' method have a potential for good controllability. It is shown how, using the freedoms given in the 'pinch-based' design and the above-mentioned methods, that potential is put into effect. (author)

Inverse heat transfer problem in digital temperature control in plate fin and tube heat exchangers

Science.gov (United States)

Taler, Dawid; Sury, Adam

2011-12-01

The aim of the paper is a steady-state inverse heat transfer problem for plate-fin and tube heat exchangers. The objective of the process control is to adjust the number of fan revolutions per minute so that the water temperature at the heat exchanger outlet is equal to a preset value. Two control techniques were developed. The first is based on the presented mathematical model of the heat exchanger while the second is a digital proportional-integral-derivative (PID) control. The first procedure is very stable. The digital PID controller becomes unstable if the water volumetric flow rate changes significantly. The developed techniques were implemented in digital control system of the water exit temperature in a plate fin and tube heat exchanger. The measured exit temperature of the water was very close to the set value of the temperature if the first method was used. The experiments showed that the PID controller works also well but becomes frequently unstable.

Laminar fluid flow and heat transfer in a fin-tube heat exchanger with vortex generators

Energy Technology Data Exchange (ETDEWEB)

Yanagihara, J.I.; Rodriques, R. Jr. [Polytechnic School of Univ. of Sao Paolo, Sao Paolo (Brazil). Dept. of Mechanical Engineering

1996-12-31

Development of heat transfer enhancement techniques for fin-tube heat exchangers has great importance in industry. In recent years, heat transfer augmentation by vortex generators has been considered for use in plate fin-tube heat exchangers. The present work describes a numerical investigation about the influence of delta winglet pairs of vortex generators on the flow structure and heat transfer of a plate fin-tube channel. The Navier-Stokes and Energy equations are solved by the finite volume method using a boundary-fitted coordinate system. The influence of vortex generators parameters such as position, angle of attack and aspect ratio were investigated. Local and global influences of vortex generators in heat transfer and flow losses were analyzed by comparison with a model using smooth fin. The results indicate great advantages of this type of geometry for application in plate fin-tube heat exchangers, in terms of large heat transfer enhancement and small pressure loss penalty. (author)

Laminar fluid flow and heat transfer in a fin-tube heat exchanger with vortex generators

Energy Technology Data Exchange (ETDEWEB)

Yanagihara, J I; Rodriques, R Jr [Polytechnic School of Univ. of Sao Paolo, Sao Paolo (Brazil). Dept. of Mechanical Engineering

1997-12-31

Development of heat transfer enhancement techniques for fin-tube heat exchangers has great importance in industry. In recent years, heat transfer augmentation by vortex generators has been considered for use in plate fin-tube heat exchangers. The present work describes a numerical investigation about the influence of delta winglet pairs of vortex generators on the flow structure and heat transfer of a plate fin-tube channel. The Navier-Stokes and Energy equations are solved by the finite volume method using a boundary-fitted coordinate system. The influence of vortex generators parameters such as position, angle of attack and aspect ratio were investigated. Local and global influences of vortex generators in heat transfer and flow losses were analyzed by comparison with a model using smooth fin. The results indicate great advantages of this type of geometry for application in plate fin-tube heat exchangers, in terms of large heat transfer enhancement and small pressure loss penalty. (author)

Tubular heat exchanger

International Nuclear Information System (INIS)

Hayden, Owen; Willby, C.R.

1976-01-01

The invention concerns a heat exchanger of which the tubes, placed in a long casing, cross the casing cover in a sealed manner. These tubes are fixed to the tube plate forming this cover or to the branch tubes it comprises by means of compression joints. These joints make it possible to do away with welds that are sources of defects and to improve the operational safety of the apparatus. An advantageous form of the heat exchanger under the invention includes a manifold for each thermal exchange fluid, and one end of each tube is connected to this manifold by a pipe that is itself connected to the tube by a threaded connection. The latter provides for easy disconnection of the pipe in order to introduce a probe for inspecting the state of the tubes [fr

Multiphysics Numerical Modeling of a Fin and Tube Heat Exchanger

DEFF Research Database (Denmark)

Singh, Shobhana; Sørensen, Kim; Condra, Thomas Joseph

2015-01-01

In the present research work, a modeling effort to predict the performance of a liquid-gas type fin and tube heat exchanger design is made. Three dimensional (3D) steady state numerical model is developed using commercial software COMSOL Multiphysics based on finite element method (FEM......). For the purposes here, only gas flowing over the fin side is simulated assuming constant inner tube wall temperature. The study couples conjugate heat transfer mechanism with turbulent flow in order to describe the temperature and velocity profile. In addition, performance characteristics of the heat exchanger...... design in terms of heat transfer and pressure loss are determined by parameters such as overall heat transfer coefficient, Colburn j-factor, flow resistance factor, and efficiency index. The model provides useful insights necessary for optimization of heat exchanger design....

Influence on Heat Transfer Coefficient of Heat Exchanger by Velocity and Heat Transfer Temperature Difference

Directory of Open Access Journals (Sweden)

WANG Fang

2017-04-01

Full Text Available Aimed to insufficient heat transfer of heat exchanger, research the influence on the heat transfer coefficient impacted by velocity and heat transfer temperature difference of tube heat exchanger. According to the different heat transfer temperature difference and gas velocity，the experimental data were divided into group. Using the control variable method，the above two factors were analyzed separately. K一△T and k一:fitting curve were clone to obtain empirical function. The entire heat exchanger is as the study object，using numerical simulation methods，porous media，k一￡model，second order upwind mode，and pressure一velocity coupling with SIMPLE algorithm，the entire heat exchanger temperature field and the heat transfer coefficient distribution were given. Finally the trend of the heat transfer coefficient effected by the above two factors was gotten.

Numerical simulation of flow field in shellside of heat exchanger in nuclear power plant

International Nuclear Information System (INIS)

Wang Xinliang; Qiu Jinrong; Gong Zili

2010-01-01

Heat exchanger is the important equipment of nuclear power plant. Numerical simulation can give the detail information inside the heat exchange, and has been an effective research method. The geometric structure of shell-and-tube heat exchanger is very complex and it is difficult to simulate the whole flow field presently. According to the structure characteristics of the heat exchanger, a periodic whole-section calculation model was presented. The numerical simulation of flow field in shellside of heat exchange of a nuclear power plant was done by using this model. The results of simulation show that heat transfer in the periodic section of the heat exchange is uniform, the heat transfer is enhanced by using baffles in heat exchange, and frictional resistance is primary from the effect of segmental baffles. (authors)

YAG laser cladding to heat exchanger flange in actual plant

International Nuclear Information System (INIS)

Toshio, Kojima

2001-01-01

This paper is a sequel to ''Development of YAG Laser Cladding Technology to Heat Exchanger Flange'' presented in ICONE-8. A YAG Laser cladding technology is a permanent repairing and preventive maintenance method for heat exchanger's flange (channel side) seating surface which is degraded by the corrosion in long term operation. The material of this flange is carbon steel, and that of cladding wire is type 316 stainless steel so as to have high corrosion resistance. In former paper above, the soundness of cladding layers were presented to be verified. This channel side flange is bolted with tube sheet (shell side) through metal gasket. As the tube sheet side is already cladded a corrosion resistant material, it needs to apply the repairing and preventive maintenance method to only channel side. In 2000 this technology had been performed to the actual heat exchanger (Residual Heat Removal Heat Exchanger; RHR Hx) flange in domestic nuclear power plant. This paper described the outline, special equipment, and our total evaluation for this actual laser cladding work. And also several technical subjects which we should solve and/or improve for the next project was presented. (author)

Simulation of embedded heat exchangers of solar aided ground source heat pump system

Institute of Scientific and Technical Information of China (English)

王芳; 郑茂余; 邵俊鹏; 李忠建

2008-01-01

Aimed at unbalance of soil temperature field of ground source heat pump system, solar aided energy storage system was established. In solar assisted ground-source heat pump (SAGSHP) system with soil storage, solar energy collected in three seasons was stored in the soil by vertical U type soil exchangers. The heat abstracted by the ground-source heat pump and collected by the solar collector was employed to heating. Some of the soil heat exchangers were used to store solar energy in the soil so as to be used in next winter after this heating period; and the others were used to extract cooling energy directly in the soil by circulation pump for air conditioning in summer. After that solar energy began to be stored in the soil and ended before heating period. Three dimensional dynamic numerical simulations were built for soil and soil heat exchanger through finite element method. Simulation was done in different strata month by month. Variation and restoration of soil temperature were studied. Economy and reliability of long term SAGSHP system were revealed. It can be seen that soil temperature is about 3 ℃ higher than the original one after one year’s running. It is beneficial for the system to operate for long period.

Heat exchanger

International Nuclear Information System (INIS)

Bennett, J.C.

1975-01-01

A heat exchanger such as forms, for example, part of a power steam boiler is made up of a number of tubes that may be arranged in many different ways, and it is necessary that the tubes be properly supported. The means by which the tubes are secured must be as simple as possible so as to facilitate construction and must be able to continue to function effectively under the varying operating conditions to which the heat exchanger is subject. The arrangement described is designed to meet these requirements, in an improved way. The tubes are secured to a member extending past several tubes and abutment means are provided. At least some of the abutment means comprise two abutment pieces and a wedge secured to the supporting member, that acts on these pieces to maintain the engagement. (U.K.)

The combined effects of wall longitudinal heat conduction and inlet fluid flow maldistribution in crossflow plate-fin heat exchangers

Energy Technology Data Exchange (ETDEWEB)

Ranganayakulu, C. [Aeronautical Development Agency, Bangalore (India); Seetharamu, K.N. [School of Mechanical Engineering, Univ. of Southern Malaysia (KCP), Tronoh (Malaysia)

2000-05-01

An analysis of a crossflow plate-fin compact heat exchanger, accounting for the combined effect of two-dimensional longitudinal heat conduction through the exchanger wall and nonuniform inlet fluid flow distribution on both hot and cold fluid sides is carried out using a finite element method. Using the fluid flow maldistribution models, the exchanger effectiveness and its deterioration due to the combined effects of longitudinal heat conduction and flow nonuniformity are calculated for various design and operating conditions of the exchanger. It was found that the performance deteriorations are quite significant in some typical applications due to the combined effects of wall longitudinal heat conduction and inlet fluid flow nonuniformity on crossflow plate-fin heat exchanger. (orig.)

Condensation and frost formation in heat exchangers

International Nuclear Information System (INIS)

Rostami, A.A.

1982-01-01

The occurence of condensation and of frost formation are considered for air to heat exchangers with emphasis on how such occurrences would affect the performance of such heat exchangers when they are used in ventilating applications. The formulations which predict performance are developed for parallel, counter flow and cross flow with either formation or condensation, and for condensation the consequences for evaporation of condensate and of the effect of longitudinal conduction in the walls of the exchanger are also considered. For the prediction of the exchanger performance with frost formation there must be specified the growth of the frost layer with time and existing theories for this growth are examined, a new method of calculation of the growth is presented and this is shown to give results for the growth that are in accord with available experimental evidence. This new theory for the growth of a frost layer is used to predict the performance of a parallel flow exchanger under conditions in which frost formation occurs, by successively applying the steady state performance calculation for time increments over which the frost layer build-up is calculated for these time increments. The calculation of counter flow exchanger performance by this method, while feasible, is so time consuming that only the general aspects of the calculation are considered

Performance evaluation of cryogenic counter-flow heat exchangers with longitudinal conduction, heat in-leak and property variations

Science.gov (United States)

Jiang, Q. F.; Zhuang, M.; Zhu, Z. G.; Y Zhang, Q.; Sheng, L. H.

2017-12-01

Counter-flow plate-fin heat exchangers are commonly utilized in cryogenic applications due to their high effectiveness and compact size. For cryogenic heat exchangers in helium liquefaction/refrigeration systems, conventional design theory is no longer applicable and they are usually sensitive to longitudinal heat conduction, heat in-leak from surroundings and variable fluid properties. Governing equations based on distributed parameter method are developed to evaluate performance deterioration caused by these effects. The numerical model could also be applied in many other recuperators with different structures and, hence, available experimental data are used to validate it. For a specific case of the multi-stream heat exchanger in the EAST helium refrigerator, quantitative effects of these heat losses are further discussed, in comparison with design results obtained by the common commercial software. The numerical model could be useful to evaluate and rate the heat exchanger performance under the actual cryogenic environment.

Simultaneous optimization of water and heat exchange networks

Energy Technology Data Exchange (ETDEWEB)

Chen, Zhiyou; Hou, Yanlong; Li, Xiaoduan; Wang, Jingtao [Tianjin University, Tianjin (China)

2014-04-15

This paper focuses on the simultaneous optimization of the heat-integrated water allocation networks. A mathematic model is established to illustrate the modified state-space representation of this problem. An easy logical method is employed to help identify the streams of hot or cold ones. In this model, the water exchange networks (WEN), heat exchange networks (HEN), and the interactions between the WEN and HEN combine together as one unity. Thus, the whole network can be solved at one time, which enhances the possibility to get a global optimal result. Examples from the literature and a PVC plant are analyzed to illustrate the accuracy and applicability of this method.

AN EXPERIMENTAL ASSESSMENT OF THE PLATE HEAT EXCHANGER CHARACTERISTICS BY WILSON PLOT METHOD

Directory of Open Access Journals (Sweden)

Jan Opatřil

2016-10-01

Full Text Available An aim of this paper is suggestion of the evaluation method based on the experimental data and the Wilson plot method for the Plate Heat Exchangers (PHE. For the purpose of the project the new experimental loop was built for the testing of PHE to obtain the overhaul heat transfer coefficient and pressure drop between inlet and outlet of the fluid. The measurement were done for three different PHE with the performance range 30-100kW. The working fluid was water on both sides of the PHE. The differences are in number of pates as well as in extrusion profiles. The Wilson plot evaluation method was involved for the processing experimental data. To obtain more accurate correlations between the experimental data and theoretical results yield of the Wilson plot, the method was enhanced by the measured pressure drop involving. This approach could be useful for PHE designing software and for the manufacturing company.

Active heat exchange system development for latent heat thermal energy storage

Science.gov (United States)

Lefrois, R. T.; Mathur, A. K.

1980-01-01

Five tasks to select, design, fabricate, test and evaluate candidate active heat exchanger modules for future applications to solar and conventional utility power plants were discussed. Alternative mechanizations of active heat exchange concepts were analyzed for use with heat of fusion phase change materials (PCMs) in the temperature range of 250 to 350 C. Twenty-six heat exchange concepts were reviewed, and eight were selected for detailed assessment. Two candidates were selected for small-scale experimentation: a coated tube and shell heat exchanger and a direct contact reflux boiler. A dilute eutectic mixture of sodium nitrate and sodium hydroxide was selected as the PCM from over 50 candidate inorganic salt mixtures. Based on a salt screening process, eight major component salts were selected initially for further evaluation. The most attractive major components in the temperature range of 250 to 350 C appeared to be NaNO3, NaNO2, and NaOH. Sketches of the two active heat exchange concepts selected for test are given.

Laboratory simulation of heat exchange for liquids with Pr > 1: Heat transfer

Science.gov (United States)

Belyaev, I. A.; Zakharova, O. D.; Krasnoshchekova, T. E.; Sviridov, V. G.; Sukomel, L. A.

2016-02-01

Liquid metals are promising heat transfer agents in new-generation nuclear power plants, such as fast-neutron reactors and hybrid tokamaks—fusion neutron sources (FNSs). We have been investigating hydrodynamics and heat exchange of liquid metals for many years, trying to reproduce the conditions close to those in fast reactors and fusion neutron sources. In the latter case, the liquid metal flow takes place in a strong magnetic field and strong thermal loads resulting in development of thermogravitational convection in the flow. In this case, quite dangerous regimes of magnetohydrodynamic (MHD) heat exchange not known earlier may occur that, in combination with other long-known regimes, for example, the growth of hydraulic drag in a strong magnetic field, make the possibility of creating a reliable FNS cooling system with a liquid metal heat carrier problematic. There exists a reasonable alternative to liquid metals in FNS, molten salts, namely, the melt of lithium and beryllium fluorides (Flibe) and the melt of fluorides of alkali metals (Flinak). Molten salts, however, are poorly studied media, and their application requires detailed scientific substantiation. We analyze the modern state of the art of studies in this field. Our contribution is to answer the following question: whether above-mentioned extremely dangerous regimes of MHD heat exchange detected in liquid metals can exist in molten salts. Experiments and numerical simulation were performed in order to answer this question. The experimental test facility represents a water circuit, since water (or water with additions for increasing its electrical conduction) is a convenient medium for laboratory simulation of salt heat exchange in FNS conditions. Local heat transfer coefficients along the heated tube, three-dimensional (along the length and in the cross section, including the viscous sublayer) fields of averaged temperature and temperature pulsations are studied. The probe method for measurements in

The influence of a vertical ground heat exchanger length on the electricity consumption of the heat pumps

Energy Technology Data Exchange (ETDEWEB)

Michopoulos, A.; Kyriakis, N. [Process Equipment Design Laboratory, Mechanical Engineer Department, Aristotle University of Thessaloniki (AUTh), P.O. Box 487, 541 24 Thessaloniki (Greece)

2010-07-15

The use of heat pumps combined with vertical ground heat exchangers for heating and cooling of buildings, has significantly gained popularity in recent years. The design method for these systems, as it is proposed by ASHRAE, is taking into account the maximum thermal and cooling loads of the building, the thermophysical properties of the soil at the area of installation and a minimum Coefficient of Performance (COP) of the heat pumps. This approach usually results in larger than needed length of the ground heat exchanger, thus increasing the installation cost. A new analytical simulation tool, capable to determine the required ground heat exchanger length has been developed at the Process Equipment Design Laboratory (PEDL) of the AUTh. It models the function of the system as a whole over long time periods, e.g. 20 years, using as input parameters the thermal and cooling loads of the building, the thermophysical properties of the borehole and the characteristic curves of the heat pumps. The results include the electricity consumption of the heat pumps and the heat absorbed from or rejected to the ground. The aim of this paper is to describe the developed simulation algorithm and present the results of such a simulation in a case study. It is proved that the total required length of the ground heat exchanger is less than that calculated using the common numerical method. (author)

Heat exchanger, head and shell acceptance criteria

International Nuclear Information System (INIS)

Lam, P.S.; Sindelar, R.L.

1992-09-01

Instability of postulated flaws in the head component of the heat exchanger could not produce a large break, equivalent to a DEGB in the PWS piping, due to the configuration of the head and restraint provided by the staybolts. Rather, leakage from throughwall flaws in the head would increase with flaw length with finite leakage areas that are bounded by a post-instability flaw configuration. Postulated flaws at instability in the shell of the heat exchanger or in the cooling water nozzles could produce a large break in the Cooling Water System (CWS) pressure boundary. An initial analysis of flaw stability for postulated flaws in the heat exchanger head was performed in January 1992. This present report updates that analysis and, additionally, provides acceptable flaw configurations to maintain defined structural or safety margins against flaw instability of the external pressure boundary components of the heat exchanger, namely the head, shell, and cooling water nozzles. Structural and flaw stability analyses of the heat exchanger tubes, the internal pressure boundary of the heat exchangers or interface boundary between the PWS and CWS, were previously completed in February 1992 as part of the heat exchanger restart evaluation and are not covered in this report

Simultaneous heat and mass transfer to air from a compact heat exchanger with water spray precooling and surface deluge cooling

International Nuclear Information System (INIS)

Zhang, Feini; Bock, Jessica; Jacobi, Anthony M.; Wu, Hailing

2014-01-01

Various methods are available to enhance heat exchanger performance with evaporative cooling. In this study, evaporative mist precooling, deluge cooling, and combined cooling schemes are examined experimentally and compared to model predictions. A flexible model of a compact, finned-tube heat exchanger with a wetted surface is developed by applying the governing conservation and rate equations and invoking the heat and mass transfer analogy. The model is applicable for dry, partially wet, or fully wet surface conditions and capable of predicting local heat/mass transfer, wetness condition, and pressure drop of the heat exchanger. Experimental data are obtained from wind tunnel experiments using a louver-fin flat-tube heat exchanger with single-phase tube-side flow. Total capacity, pressure drop, and water drainage behavior under various water usage rates and air face velocities are analyzed and compared to data for dry-surface conditions. A heat exchanger partitioning method for evaporative cooling is introduced to study partially wet surface conditions, as part of a consistent and general method for interpreting wet-surface performance data. The heat exchanger is partitioned into dry and wet portions by introducing a wet surface factor. For the wet part, the enthalpy potential method is used to determine the air-side sensible heat transfer coefficient. Thermal and hydraulic performance is compared to empirical correlations. Total capacity predictions from the model agree with the experimental results with an average deviation of 12.6%. The model is also exercised for four water augmentation schemes; results support operating under a combined mist precooling and deluge cooling scheme. -- Highlights: • A new spray-cooled heat exchanger model is presented and is validated with data. • Heat duty is shown to be asymptotic with spray flow rate. • Meaningful heat transfer coefficients for partially wet conditions are obtained. • Colburn j wet is lower than j dry

Design study of plastic film heat exchanger

Science.gov (United States)

Guyer, E. C.; Brownell, D. L.

1986-02-01

This report presents the results of an effort to develop and design a unique thermoplastic film heat exchanger for use in an industrial heat pump evaporator system and other energy recovery applications. The concept for the exchanger is that of individual heat exchange elements formed by two adjoining and freely hanging plastic films. Liquid flows downward in a regulated fashion between the films due to the balance of hydrostatic and frictional forces. The fluid stream on the outside of film may be a free-falling liquid film, a condensing gas, or a noncondensing gas. The flow and structural principles are similar to those embodied in an earlier heat exchange system developed for use in waste water treatment systems (Sanderson). The design allows for high heat transfer rates while working within the thermal and structural limitations of thermoplastic materials. The potential of this new heat exchanger design lies in the relatively low cost of plastic film and the high inherent corrosion and fouling resistance. This report addresses the selection of materials, the potential heat transf er performance, the mechanical design and operation of a unit applied in a low pressure steam recovery system, and the expected selling price in comparison to conventional metallic shell and tube heat exchangers.

Heat exchanger design considerations for high temperature gas-cooled reactor (HTGR) plants

International Nuclear Information System (INIS)

McDonald, C.F.; Vrable, D.L.; Van Hagan, T.H.; King, J.H.; Spring, A.H.

1980-02-01

Various aspects of the high-temperature heat exchanger conceptual designs for the gas turbine (HTGR-GT) and process heat (HTGR-PH) plants are discussed. Topics include technology background, heat exchanger types, surface geometry, thermal sizing, performance, material selection, mechanical design, fabrication, and the systems-related impact of installation and integration of the units in the prestressed concrete reactor vessel. The impact of future technology developments, such as the utilization of nonmetallic materials and advanced heat exchanger surface geometries and methods of construction, is also discussed

Complex use of heat-exchange tunnels

Directory of Open Access Journals (Sweden)

А. Ф. Галкин

2017-04-01

Full Text Available The paper presents separate results of complex research (experimental and theoretical on the application of heat-exchange tunnels – in frozen rocks, among other things – as underground constructions serving two purposes. It is proposed to use heat-exchange tunnels as a separate multi-functional module, which under normal conditions will be used to set standards of heat regime parameters in the mines, and in emergency situations, natural or man-made, will serve as a protective structure to shelter mine workers. Heat-exchange modules can be made from mined-out or specially constructed tunnels. Economic analysis shows that the use of such multi-functional modules does not increase operation and maintenance costs, but enhances safety of mining operations and reliability in case of emergency situations. There are numerous theoretic and experimental investigations in the field of complex use of mining tunnels, which allows to develop regulatory design documents on their basis. Experience of practical application of heat-exchange tunnels has been assessed from the position of regulating heat regime in the mines.

An Experimentally Validated Numerical Modeling Technique for Perforated Plate Heat Exchangers.

Science.gov (United States)

White, M J; Nellis, G F; Kelin, S A; Zhu, W; Gianchandani, Y

2010-11-01

Cryogenic and high-temperature systems often require compact heat exchangers with a high resistance to axial conduction in order to control the heat transfer induced by axial temperature differences. One attractive design for such applications is a perforated plate heat exchanger that utilizes high conductivity perforated plates to provide the stream-to-stream heat transfer and low conductivity spacers to prevent axial conduction between the perforated plates. This paper presents a numerical model of a perforated plate heat exchanger that accounts for axial conduction, external parasitic heat loads, variable fluid and material properties, and conduction to and from the ends of the heat exchanger. The numerical model is validated by experimentally testing several perforated plate heat exchangers that are fabricated using microelectromechanical systems based manufacturing methods. This type of heat exchanger was investigated for potential use in a cryosurgical probe. One of these heat exchangers included perforated plates with integrated platinum resistance thermometers. These plates provided in situ measurements of the internal temperature distribution in addition to the temperature, pressure, and flow rate measured at the inlet and exit ports of the device. The platinum wires were deposited between the fluid passages on the perforated plate and are used to measure the temperature at the interface between the wall material and the flowing fluid. The experimental testing demonstrates the ability of the numerical model to accurately predict both the overall performance and the internal temperature distribution of perforated plate heat exchangers over a range of geometry and operating conditions. The parameters that were varied include the axial length, temperature range, mass flow rate, and working fluid.

Characterization of a mini-channel heat exchanger for a heat pump system

International Nuclear Information System (INIS)

Arteconi, A; Giuliani, G; Tartuferi, M; Polonara, F

2014-01-01

In this paper a mini-channel aluminum heat exchanger used in a reversible heat pump is presented. Mini-channel finned heat exchangers are getting more and more interest for refrigeration systems, especially when compactness and low refrigerant charge are desired. Purpose of this paper was to characterize the mini-channel heat exchanger used as evaporator in terms of heat transfer performance and to study the refrigerant distribution in the manifold. The heat exchanger characterization was performed experimentally by means of a test rig built up for this purpose. It is composed of an air-to-air heat pump, air channels for the external and internal air circulation arranged in a closed loop, measurement sensors and an acquisition system. The overall heat transfer capacity was assessed. Moreover, in order to characterize the flow field of the refrigerant in the manifold of the heat exchanger, a numerical investigation of the fluid flow by means of CFD was performed. It was meant to evaluate the goodness of the present design and to identify possible solutions for the future improvement of the manifold design.

Thermodynamic optimization of heat exchanger tanks by exergy ...

African Journals Online (AJOL)

The paper introduces heat exchanger tanks, detailing their dominant thermodynamic relations to obtain the exergy analysis relations of heat exchanger tanks. Heat exchanger tank is examined under various laboratory conditions, including the power of heat element inside the tank, mass flow rate of cooling water of tank ...

Heat Recovery Ventilation for Housing: Air-to-Air Heat Exchangers.

Science.gov (United States)

Corbett, Robert J.; Miller, Barbara

The air-to-air heat exchanger (a fan powered ventilation device that recovers heat from stale outgoing air) is explained in this six-part publication. Topic areas addressed are: (1) the nature of air-to-air heat exchangers and how they work; (2) choosing and sizing the system; (3) installation, control, and maintenance of the system; (4) heat…

Numerical study of heat transfer characteristics in BOG heat exchanger

Science.gov (United States)

Yan, Yan; Pfotenhauer, John M.; Miller, Franklin; Ni, Zhonghua; Zhi, Xiaoqin

2016-12-01

In this study, a numerical study of turbulent flow and the heat transfer process in a boil-off liquefied natural gas (BOG) heat exchanger was performed. Finite volume computational fluid dynamics and the k - ω based shear stress transport model were applied to simulate thermal flow of BOG and ethylene glycol in a full-sized 3D tubular heat exchanger. The simulation model has been validated and compared with the engineering specification data from its supplier. In order to investigate thermal characteristics of the heat exchanger, velocity, temperature, heat flux and thermal response were studied under different mass flowrates in the shell-side. The shell-side flow pattern is mostly determined by viscous forces, which lead to a small velocity and low temperature buffer area in the bottom-right corner of the heat exchanger. Changing the shell-side mass flowrate could result in different distributions of the shell-side flow. However, the distribution in the BOG will remain in a relatively stable pattern. Heat flux increases along with the shell-side mass flowrate, but the increase is not linear. The ratio of increased heat flux to the mass flow interval is superior at lower mass flow conditions, and the threshold mass flow for stable working conditions is defined as greater than 0.41 kg/s.

Heat exchanger

Science.gov (United States)

Wolowodiuk, Walter

1976-01-06

A heat exchanger of the straight tube type in which different rates of thermal expansion between the straight tubes and the supply pipes furnishing fluid to those tubes do not result in tube failures. The supply pipes each contain a section which is of helical configuration.

Heat Exchanger Support Bracket Design Calculations

International Nuclear Information System (INIS)

Rucinski, Russ

1995-01-01

This engineering note documents the design of the heat exchanger support brackets. The heat exchanger is roughly 40 feet long, 22 inches in diameter and weighs 6750 pounds. It will be mounted on two identical support brackets that are anchored to a concrete wall. The design calculations were done for one bracket supporting the full weight of the heat exchanger, rounded up to 6800 pounds. The design follows the American Institute of Steel Construction (AISC) Manual of steel construction, Eighth edition. All calculated stresses and loads on welds were below allowables.

Compact interior heat exchangers for CO{sub 2} mobile heat pumping systems

Energy Technology Data Exchange (ETDEWEB)

Hafner, Armin

2003-07-01

The natural refrigerant carbon dioxide (CO{sub 2}) offers new possibilities for design of flexible, efficient and environmentally safe mobile heat pumping systems. As high-efficient car engines with less waste heat are developed, extra heating of the passenger compartment is needed in the cold season. A reversible transcritical CO{sub 2} system with gliding temperature heat rejection can give high air delivery temperature which results in rapid heating of the passenger compartment and rapid defogging or defrosting of windows. When operated in cooling mode, the efficiency of transcritical CO{sub 2} systems is higher compared to common (HFC) air conditioning systems, at most dominant operating conditions. Several issues were identified for the design of compact interior heat exchangers for automotive reversible CO{sub 2} heat pumping systems. Among theses issues are: (1) Refrigerant flow distribution, (2) Heat exchanger fluid flow circuiting, (3) Air temperature uniformity downstream of the heat exchanger, (4) Minimization of temperature approach, (5) Windshield flash fogging due to retained water inside the heat exchanger, (6) Internal beat conduction in heating mode operation, and (7) Refrigerant side pressure drop In order to provide a basis for understanding these issues, the author developed a calculation model and set up a test facility and investigated different prototype heat exchangers experimentally.

Heat exchanger selection and design analyses for metal hydride heat pump systems

DEFF Research Database (Denmark)

Mazzucco, Andrea; Voskuilen, Tyler G.; Waters, Essene L.

2016-01-01

This study presents a design analysis for the development of highly efficient heat exchangers within stationary metal hydride heat pumps. The design constraints and selected performance criteria are applied to three representative heat exchangers. The proposed thermal model can be applied to select...... the most efficient heat exchanger design and provides outcomes generally valid in a pre-design stage. Heat transfer effectiveness is the principal performance parameter guiding the selection analysis, the results of which appear to be mildly (up to 13%) affected by the specific Nusselt correlation used....... The thermo-physical properties of the heat transfer medium and geometrical parameters are varied in the sensitivity analysis, suggesting that the length of independent tubes is the physical parameter that influences the performance of the heat exchangers the most. The practical operative regions for each...

Comprehensive effects of baffle configuration on the performance of heat exchanger with helical baffles

International Nuclear Information System (INIS)

Duan, Zhenya; Shen, Feng; Cao, Xing; Zhang, Junmei

2016-01-01

Graphical abstract: - Highlights: • Flow and thermal performances of six helical baffle heat exchangers are analyzed. • The distribution of h s in whole shell-side is demonstrated. • The flow characteristics of two connection method of baffles are compared. • The optimal helix angle is analyzed by synergy principle. - Abstract: In this paper, non-continuous helical baffles heat exchangers with different helix angles and different connection methods, i.e. including continuous connection method and middle-overlapped method, between two adjacent sections have been simulated by using commercial software of GAMBIT and FLUENT. To explore the comprehensive effects of helix angles and connection way of baffles on the performance of heat exchangers, three kinds of helix angles (20°, 30°, 40°) were chosen. Six heat exchanger models were established to cover the chosen helix angles and two connection methods. To minimize the influence of unrelated factors on analysis results, same geometrical parameters and thermo-physical conditions were used. Therefore the six models with the same geometrical model were simulated with different volume flow rates. Analysis results showed that: the larger helix angle contributes to lower heat transfer rate and lower pressure drop; among all simulated models, heat exchanger with 40° helix angle have the highest heat transfer coefficient per unit pressure drop. Continuous connection method contributes to small local resistance and pressure drop and it has better performance than middle-overlapped method when consuming same pumping power.

Comprehensive effects of baffle configuration on the performance of heat exchanger with helical baffles

Energy Technology Data Exchange (ETDEWEB)

Duan, Zhenya, E-mail: zyduan88@163.com [College of Electromechanical Engineering, Qingdao University of Science and Technology, Qingdao 266061 (China); Shen, Feng; Cao, Xing [College of Electromechanical Engineering, Qingdao University of Science and Technology, Qingdao 266061 (China); Zhang, Junmei [College of Chemical Engineering, Qingdao University of Science and Technology, Qingdao 266061 (China)

2016-04-15

Graphical abstract: - Highlights: • Flow and thermal performances of six helical baffle heat exchangers are analyzed. • The distribution of h{sub s} in whole shell-side is demonstrated. • The flow characteristics of two connection method of baffles are compared. • The optimal helix angle is analyzed by synergy principle. - Abstract: In this paper, non-continuous helical baffles heat exchangers with different helix angles and different connection methods, i.e. including continuous connection method and middle-overlapped method, between two adjacent sections have been simulated by using commercial software of GAMBIT and FLUENT. To explore the comprehensive effects of helix angles and connection way of baffles on the performance of heat exchangers, three kinds of helix angles (20°, 30°, 40°) were chosen. Six heat exchanger models were established to cover the chosen helix angles and two connection methods. To minimize the influence of unrelated factors on analysis results, same geometrical parameters and thermo-physical conditions were used. Therefore the six models with the same geometrical model were simulated with different volume flow rates. Analysis results showed that: the larger helix angle contributes to lower heat transfer rate and lower pressure drop; among all simulated models, heat exchanger with 40° helix angle have the highest heat transfer coefficient per unit pressure drop. Continuous connection method contributes to small local resistance and pressure drop and it has better performance than middle-overlapped method when consuming same pumping power.

Developing mixed convection in a coiled heat exchanger

NARCIS (Netherlands)

Sillekens, J.J.M.; Rindt, C.C.M.; Steenhoven, van A.A.

1998-01-01

In this paper the development of mixed convection in a helically coiled heat exchanger for Re = 500, Pr = 5 and d = 1/14 is studied. The influence of buoyancy forces (Gr = ¢O (105)) on heat transfer and secondary flow is analyzed. In the method used the parabolized equations are solved using a

Heat exchanger

International Nuclear Information System (INIS)

Wolowodiuk, W.

1976-01-01

A heat exchanger of the straight tube type is described in which different rates of thermal expansion between the straight tubes and the supply pipes furnishing fluid to those tubes do not result in tube failures. The supply pipes each contain a section which is of helical configuration

Heat pipes and heat pipe exchangers for heat recovery systems

Energy Technology Data Exchange (ETDEWEB)

Vasiliev, L L; Grakovich, L P; Kiselev, V G; Kurustalev, D K; Matveev, Yu

1984-01-01

Heat pipes and heat pipe exchangers are of great importance in power engineering as a means of recovering waste heat of industrial enterprises, solar energy, geothermal waters and deep soil. Heat pipes are highly effective heat transfer units for transferring thermal energy over large distance (tens of meters) with low temperature drops. Their heat transfer characteristics and reliable working for more than 10-15 yr permit the design of new systems with higher heat engineering parameters.

Probes for inspections of heat exchanges installed at nuclear power plants type PWR by eddy current method

International Nuclear Information System (INIS)

Silva, Alonso F.O.

2007-01-01

From all non destructive examination methods usable to perform integrity evaluation of critical equipment installed at nuclear power plants (NPP), eddy current test (ET) may be considered the most important one, when examining heat exchangers. For its application, special probes and reference calibration standards are employed. In pressurized water reactor (PWR) NPPs, a particularly critical equipment is the steam generator (SG), a huge heat exchanger that contains thousands of U-bend thin wall tubes. Due to its severe working conditions (pressure and temperature), that component is periodically examined by means of ET. In this paper a revision of the operating fundamentals of the main ET probes, used to perform SG inspections is presented. (author)

Alfa-Laval plate heat exchangers for the power industries

International Nuclear Information System (INIS)

Kitae, Junnosuke; Mtsuura, Kazuyuki

1979-01-01

Within power-generating plants, the transfer and conversion of heat energy of very large quantity are carried out in the process of energy conversion, accordingly the importance of heat exchangers is very high. Heretofore, multi-tube heat exchangers have been used mostly, but Alfa-Laval group developed the heat exchanger with very high efficiency to incorporate it effectively into a power-generating plant. In this plate type heat exchanger, the heat transfer efficiency is very high, and the quantity of stagnation is small as it is compact, consequently it is suitable to the secondary cooling for power-generating plant or the heat exchange of high-priced liquid heat media such as heavy water. Originally, plate type heat exchangers were used for food and chemical industries, therefore the prevention of mixing two liquids, sanitary construction, and corrosion resistance were required. Then they were adopted in iron and steel industry, and large thermal load, large heat transfer area and corrosion resistance to sea water were required. They were adopted in a nuclear power plant for the first time in 1964. In this heat exchanger, channels are formed with corrugated metal sheets, and titanium, stainless steels, Incoloy, Hastelloy and others are used as occasion demands. The Alfa-Laval heat exchangers and their features are explained. (Kako, I.)

Developing mixed convection in a coiled heat exchanger

NARCIS (Netherlands)

Sillekens, J.J.M.; Rindt, C.C.M.; Steenhoven, van A.A.

1998-01-01

In this paper the development of mixed convection in a helically coiled heat exchanger for Re = 500, Pr = 5 and
δ =114
is studied. The influence of buoyancy forces ¢
(Gr = ¢O (105))
on heat transfer and secondary flow is analyzed. In the method used the parabolized equations are

Improvements in or relating to heat exchangers

International Nuclear Information System (INIS)

Linning, D.L.

1976-01-01

A 'tube-in-shell' heat exchanger is described for effecting heat exchange between liquid metal and water. In conventional heat exchangers of this type a condition can arise wherein Na passing through the tube plate at the water inlet end of the heat exchanger may be above the saturation temperature of the water, and although resultant boiling of the water in the region of the tube plate would tend to counter stagnation there is a possibility that sub-cooled boiling associated with stagnation may occur in the central area of the tube plate, and this could be the source of corrosion. The design of heat exchanger described is directed towards a solution of this problem. The heat exchanger comprises an elongated shell having two spaced transverse tube plates sealed to the shell so as to provide end and intermediate chambers. A bundle of spaced parallel heat exchange tubes extends between the tube plates, interconnecting the end chambers with an inlet port for liquid metal flow to one of the end chambers and an outlet port for liquid metal flow from the other of the end chambers, and inlet and outlet ports for flow of water through the intermediate chamber, these ports being at opposite ends of the intermediate chamber. The intermediate chamber has a tube closed to liquid metal flow extending between the tube plates, this tube having an inlet port for water adjacent to the tube plate at the inlet region of the intermediate chamber and an outlet port at the outlet region. This tube has open ends and is laterally supported by neighbouring heat exchange tubes, or alternatively may have closed ends and be end supported by penetration of the tube plates, the inlet and outlet ports for flow of water being perforations in the wall of the tube. (U.K.)

Thermal Performance Analyses of Multiborehole Ground Heat Exchangers

Directory of Open Access Journals (Sweden)

Wanjing Luo

2017-01-01

Full Text Available Geothermal energy known as a clean, renewable energy resource is widely available and reliable. Ground heat exchangers (GHEs can assist the development of geothermal energy by reducing the capital cost and greenhouse gas emission. In this paper, a novel semianalytical method was developed to study the thermal performance of multiborehole ground heat exchangers (GHEs with arbitrary configurations. By assuming a uniform inlet fluid temperature (UIFT, instead of uniform heat flux (UHF, the effects of thermal interference and the thermal performance difference between different boreholes can be examined. Simulation results indicate that the monthly average outlet fluid temperatures of GHEs will increase gradually while the annual cooling load of the GHEs is greater than the annual heating load. Besides, two mechanisms, the thermal dissipation and the heat storage effect, will determine the heat transfer underground, which can be further divided into four stages. Moreover, some boreholes will be malfunctioned; that is, boreholes can absorb heat from ground when the GHEs are under the cooling mode. However, as indicated by further investigations, this malfunction can be avoided by increasing borehole spacing.

Development of heat transfer calculation program for finned-tune heat exchanger of multi-burner boiler

International Nuclear Information System (INIS)

Jang, Sae Byul; Kim, Jong Jin; Ahn, Joon

2009-01-01

We develop a heat exchanger modules for a multi-burner boiler. The heat exchanger module is kind of a Heat Recovery Steam Generator (HRSG). This heat recovery system has 8 heat exchanger modules. The 1st module consists of 27 bare tubes due to high temperature exhaust gas and the others consist of 27 finned tubes. The maximum steam pressure of each module is 1 MPa and tested steam pressure is 0.7 MPa. In order to test these heat exchanger modules, we make a 0.5 t/h flue tube boiler (LNG, 40 Nm 3 /h). We tested the heat exchanger module with changing the position of each heat exchanger module. We measured the inlet and outlet temperature of each heat exchanger module and calculated the heat exchange rate. Based on test results, we develop a heat transfer calculation program to predict flue gas. Calculation results show that temperature and temperature difference between measured and calculated flue gas exit temperature is less than 20 .deg. C when flue gas inlet temperature is 620 .deg. C.

The dry heat exchanger calorimeter system

International Nuclear Information System (INIS)

Renz, D.P.; Wetzel, J.R.; James, S.J.; Kasperski, P.W.; Duff, M.F.

1991-01-01

A radiometric isothermal heat flow calorimeter and preconditioner system that uses air instead of water as the heat exchange medium has been developed at Mound. The dry heat exchanger calorimeter is 42 inches high by 18 inches in diameter and the preconditioner is a 22 inch cube, making it extremely compact compared to existing units. The new system is ideally suited for transportable, stand-alone, or glovebox applications. Preliminary tests of the system have produced sample measurements with standard deviations less than 0.25% and sample errors less than 0.50%. These tests have shown that the dry heat exchanger system will yield acceptance data with an accuracy comparable to those of Mound water bath systems now in use. 4 figs., 1 tab

Development of techniques to dispose of the Windscale AGR heat exchangers

International Nuclear Information System (INIS)

Crossley, H.; Wakefield, J.R.

1991-01-01

In a gas-cooled nuclear power plant the gas side of the heat exchanger tubes becomes contaminated with radioactive deposits carried from the reactor in the coolant stream. In order to dispose of the heat exchangers in the safest and most cost-effective way during plant decommissioning, the deposits have to be removed. In situ chemical decontamination is considered to be the only viable method. This paper describes the research and development of chemical decontamination methods for the Windscale AGR heat exchangers, and the testing of a selected method on an in situ superheater. The research involved characterization of tube corrosion and radioactivity deposits, laboratory testing of chemical reagents on actual tube samples, and the provision and operation of a plant to apply the selected reagent. Disposal of radioactive effluent is an important consideration in chemical decontamination and in the present case was the major factor in determining the process

Experimental analysis of an air–water heat pump with micro-channel heat exchanger

International Nuclear Information System (INIS)

Brignoli, Riccardo; Cecchinato, Luca; Zilio, Claudio

2013-01-01

A multi-port extruded (MPE) aluminium flat tube air heat exchanger was compared to a round tube finned coil (FC). The MPE heat exchanger has parallel flow vertical tube configuration with headers in horizontal position and conventional folded louvred fins. The two heat exchangers were mounted on a 10 kW cooling capacity R410A packaged air heat pump. They were sized to approximately obtain the same cooling and heating capacities in chiller and heating mode, respectively. Climatic room steady state tests without frosting phenomena occurring during heat pump operation, demonstrated that the round tube and the flat tube heat exchanger performance are comparable. The MPE heat exchanger was tested with different refrigerant inlet distributor/outlet tubes configurations to investigate the effect of liquid refrigerant distribution. Cycling frosting/defrosting operations were tested with two equivalent machines placed in parallel outdoor and working at full load condition, one of the units was equipped with the MPE heat exchanger while the other mounted a standard finned coil. Penalization factors were analytically introduced to evaluate frosting associated heating energy and energy efficiency degradation. Test results indicate that both the heat pumps are penalized by frost formation but both the penalization factors are higher for the MPE-unit than the FC-unit one in the −6 to 4 °C air dry bulb temperature range. For the two units, a roughly linear dependence of the heating energy penalization factor and of the energy efficiency factor from the difference between outdoor air and saturated air at the evaporation temperature humidity ratio can be pointed out. - Highlights: ► A multi-port aluminium flat tube heat exchanger was compared to a round tube finned one in a heat pump application. ► In steady state tests without frosting the round and the flat tube heat exchanger are comparable. ► Different inlet distributor/outlet tubes configurations were tested to

Method of processing spent ion exchange resins

International Nuclear Information System (INIS)

Mori, Kazuhide; Tamada, Shin; Kikuchi, Makoto; Matsuda, Masami; Aoyama, Yoshiyuki.

1985-01-01

Purpose: To decrease the amount of radioactive spent ion exchange resins generated from nuclear power plants, etc and process them into stable inorganic compounds through heat decomposition. Method: Spent ion exchange resins are heat-decomposed in an inert atmosphere to selectively decompose only ion exchange groups in the preceeding step while high molecular skeltons are completely heat-decomposed in an oxidizing atmosphere in the succeeding step. In this way, gaseous sulfur oxides and nitrogen oxides are generated in the preceeding step, while gaseous carbon dioxide and hydrogen requiring no discharge gas procession are generated in the succeeding step. Accordingly, the amount of discharged gases requiring procession can significantly be reduced, as well as the residues can be converted into stable inorganic compounds. Further, if transition metals are ionically adsorbed as the catalyst to the ion exchange resins, the ion exchange groups are decomposed at 130 - 300 0 C, while the high molecular skeltons are thermally decomposed at 240 - 300 0 C. Thus, the temperature for the heat decomposition can be lowered to prevent the degradation of the reactor materials. (Kawakami, Y.)

Experimental study of heat transfer in a heat exchanger with rectangular channels

International Nuclear Information System (INIS)

Hammami, Mahmoud; Ben Said, Akrem; Ben Maad, Rejeb; Rebay, Mourad

2009-01-01

This paper presents the results of an experimental study related to characterisation of a mini channel heat exchanger. Such heat exchanger may be used in water cooling of electronic components. The results obtained show the efficiency of this exchanger even with very low water flow rates. Indeed, in spite of the importance of the extracted heat fluxes which can reach about 50Kw/m 2 , the temperature of the cooled Aluminium bloc remained always lower than the tolerated threshold of 80 degree in electronic cooling. Moreover, several thermal characteristics such as equivalent thermal resistance of the exchanger, the average internal convective heat transfer coefficient and the increase in the temperature of the cooling water have been measured. The results presented have been obtained with in q uinconce r ectangular mini-channel heat exchanger, with a hydraulic diameter D h = 2mm. NOMENCLATURE h D Hydraulic diameter (mm). int

No-contact method of determining average working-surface temperature of plate-type radiation-absorbing thermal exchange panels of flat solar collectors for heating heat-transfer fluid

International Nuclear Information System (INIS)

Avezova, N.R.; Avezov, R.R.

2015-01-01

A brand new no-contact method of determining the average working-surface temperature of plate-type radiation-absorbing thermal exchange panels (RATEPs) of flat solar collectors (FSCs) for heating a heat-transfer fluid (HTF) is suggested on the basis of the results of thermal tests in full-scale quasistationary conditions. (authors)

Overhaul of the heat exchanger in JRR-3

International Nuclear Information System (INIS)

Ouchi, Yasuhiro; Kawamata, Satoshi; Taguchi, Yuji; Kamiishi, Eigo; Koda, Nobuyuki

2013-01-01

In JRR-3, heat exchangers are installed in the cooling system equipment to remove the heat generated in the nuclear reactor, For the heat exchangers, overhaul inspection based on the JRR-3 reactor facility maintenance plan, as well as the inspection and maintenance based on reactor facility security provisions and JRR-3 operation guidelines are systematically conducted. Considering the results of overhaul inspection, the second overhaul inspection was applied to the primary coolant heat exchanger. The thinning of heat transfer tubes is within judgment standards with little effects of aging, which verified their soundness. From the fact that the effects of corrosion have been confirmed on the inside of the water chamber, repair work through overlay welding or the like is planned in the next overhaul. As for heavy water heat exchanger and the spent fuel pool water heat exchanger, it is planned to conduct the second overhaul inspection in FY2013 to confirm their soundness. (A.O.)

The computational optimization of heat exchange efficiency in stack chimneys

Energy Technology Data Exchange (ETDEWEB)

Van Goch, T.A.J.

2012-02-15

For many industrial processes, the chimney is the final step before hot fumes, with high thermal energy content, are discharged into the atmosphere. Tapping into this energy and utilizing it for heating or cooling applications, could improve sustainability, efficiency and/or reduce operational costs. Alternatively, an unused chimney, like the monumental chimney at the Eindhoven University of Technology, could serve as an 'energy channeler' once more; it can enhance free cooling by exploiting the stack effect. This study aims to identify design parameters that influence annual heat exchange in such stack chimney applications and optimize these parameters for specific scenarios to maximize the performance. Performance is defined by annual heat exchange, system efficiency and costs. The energy required for the water pump as compared to the energy exchanged, defines the system efficiency, which is expressed in an efficiency coefficient (EC). This study is an example of applying building performance simulation (BPS) tools for decision support in the early phase of the design process. In this study, BPS tools are used to provide design guidance, performance evaluation and optimization. A general method for optimization of simulation models will be studied, and applied in two case studies with different applications (heating/cooling), namely; (1) CERES case: 'Eindhoven University of Technology monumental stack chimney equipped with a heat exchanger, rejects heat to load the cold source of the aquifer system on the campus of the university and/or provides free cooling to the CERES building'; and (2) Industrial case: 'Heat exchanger in an industrial stack chimney, which recoups heat for use in e.g. absorption cooling'. The main research question, addressing the concerns of both cases, is expressed as follows: 'what is the optimal set of design parameters so heat exchange in stack chimneys is optimized annually for the cases in which a

Phase Change Material Heat Exchanger Life Test

Science.gov (United States)

Lillibridge, Sean; Stephan, Ryan

2009-01-01

Low Lunar Orbit (LLO) poses unique thermal challenges for the orbiting space craft, particularly regarding the performance of the radiators. The IR environment of the space craft varies drastically from the light side to the dark side of the moon. The result is a situation where a radiator sized for the maximal heat load in the most adverse situation is subject to freezing on the dark side of the orbit. One solution to this problem is to implement Phase Change Material (PCM) Heat Exchangers. PCM Heat Exchangers act as a "thermal capacitor," storing thermal energy when there is too much being produced by the space craft to reject to space, and then feeding that energy back into the thermal loop when conditions are more favorable. Because they do not use an expendable resource, such as the feed water used by sublimators and evaporators, PCM Heat Exchangers are ideal for long duration LLO missions. In order to validate the performance of PCM Heat Exchangers, a life test is being conducted on four n-Pentadecane, carbon filament heat exchangers. Fluid loop performance, repeatability, and measurement of performance degradation over 2500 melt-freeze cycles will be performed.

Experimental evaluation of sodium to air heat exchanger performance

International Nuclear Information System (INIS)

Vinod, V.; Pathak, S.P.; Paunikar, V.D.; Suresh Kumar, V.A.; Noushad, I.B.; Rajan, K.K.

2013-01-01

Highlights: ► Sodium to air heat exchangers are used to remove the decay heat produced in fast breeder reactor after shutdown. ► Finned tube sodium to air heat exchanger with sodium on tube side was tested for its heat transfer performance. ► A one dimensional computer code was validated by the experimental data obtained. ► Non uniform sodium and air flow distribution was present in the heat exchanger. - Abstract: Sodium to air heat exchangers (AHXs) is used in Prototype Fast Breeder Reactor (PFBR) circuits to reject the decay heat produced by the radioactive decay of the fission products after reactor shutdown, to the atmospheric air. The heat removal through sodium to air heat exchanger maintains the temperature of reactor components in the pool within safe limits in case of non availability of normal heat transport path. The performance of sodium to air heat exchanger is very critical to ensure high reliability of the decay heat removal systems in sodium cooled fast breeder reactors. Hence experimental evaluation of the adequacy of the heat transfer capability gives confidence to the designers. A finned tube cross flow sodium to air heat exchanger of 2 MW heat transfer capacity with sodium on tube side and air on shell side was tested in the Steam Generator Test Facility at Indira Gandhi Center for Atomic Research, India. Heat transfer experiments were carried out with forced circulation of sodium and air, which confirmed the adequacy of heat removal capacity of the heat exchanger. The testing showed that 2.34 MW of heat power is transferred from sodium to air at nominal flow and temperature conditions. A one dimensional computer code developed for design and analysis of the sodium to air heat exchanger was validated by the experimental data obtained. An equivalent Nusselt number, Nu eq is derived by approximating that the resistance of heat transfer from sodium to air is contributed only by the film resistance of air. The variation of Nu eq with respect

Physical explosion analysis in heat exchanger network design

Science.gov (United States)

Pasha, M.; Zaini, D.; Shariff, A. M.

2016-06-01

The failure of shell and tube heat exchangers is being extensively experienced by the chemical process industries. This failure can create a loss of production for long time duration. Moreover, loss of containment through heat exchanger could potentially lead to a credible event such as fire, explosion and toxic release. There is a need to analyse the possible worst case effect originated from the loss of containment of the heat exchanger at the early design stage. Physical explosion analysis during the heat exchanger network design is presented in this work. Baker and Prugh explosion models are deployed for assessing the explosion effect. Microsoft Excel integrated with process design simulator through object linking and embedded (OLE) automation for this analysis. Aspen HYSYS V (8.0) used as a simulation platform in this work. A typical heat exchanger network of steam reforming and shift conversion process was presented as a case study. It is investigated from this analysis that overpressure generated from the physical explosion of each heat exchanger can be estimated in a more precise manner by using Prugh model. The present work could potentially assist the design engineer to identify the critical heat exchanger in the network at the preliminary design stage.

High temperature alloys and ceramic heat exchanger

International Nuclear Information System (INIS)

Okamoto, Masaharu

1984-04-01

From the standpoint of energy saving, the future operating temperatures of process heat and gas turbine plants will become higher. For this purpose, ceramics is the most promissing candidate material in strength for application to high-temperature heat exchangers. This report deals with a servey of characteristics of several high-temperature metallic materials and ceramics as temperature-resistant materials; including a servey of the state-of-the-art of ceramic heat exchanger technologies developed outside of Japan, and a study of their application to the intermediate heat exchanger of VHTR (a very-high-temperature gas-cooled reactor). (author)

Fouling detection in heat exchangers by Takagi-Sugeno observers

International Nuclear Information System (INIS)

Delrot, Sabrina

2012-01-01

The phenomenon of fouling in heat exchangers is currently an important topic. Indeed, the fouling is a costly issue that increases the energy loss (directly or indirectly through an over-sizing of the equipment), and therefore increases the water consumption. As a side effect, fouling increases CO 2 consumption that leads to environmental consequences. Fouling can be detected either on local scale, using expensive and specific sensors or on global scale. Global estimation of fouling can be done by measuring the variation of the mass of the exchanger, or by estimating the efficiency of the exchanger through the transfer coefficient. These two methods require very restricting conditions: a powered exchanger to measure mass variation and a steady state exchanger to estimate the efficiency. The work introduced in this thesis deals with the development of non-linear observers that detect fouling early enough to start an efficient cleaning process. As a beginning, a finite element model of a counter current tubular exchanger was proposed. Then three approaches, based on non-linear Takagi-Sugeno observers, were suggested to detect early fouling in heat exchangers. First approach consisted in a set of observers that estimated the parameters of fouling effect through an interpolation method. The second approach proposed a polynomial Takagi-Sugeno observer, using the theory of sums of squares. Finally, a observer of Takagi-Sugeno type with unknown inputs was developed. As a conclusion, a comparison between those different methods was done. (author)

Modelling of Split Condenser Heat Pump with Limited Set of Plate Heat Exchanger Dimensions

DEFF Research Database (Denmark)

Christensen, Stefan Wuust; Elmegaard, Brian; Markussen, Wiebke Brix

2017-01-01

in parallel to different temperature levels, whereas only one stream is heated in a THP. The length/width ratio of the plate heat exchangers on the high pressure side of a SCHP was investigated to find the optimal plate dimensions with respect to minimum area of the heat exchangers. The total heat exchanger...... area was found to decrease with an increasing length/width ratio of the plates. The marginal change in heat exchanger area was shown to be less significant for heat exchangers with high length/width ratios. In practice only a limited number of plate dimensions are available and feasible...... in the production. This was investigated to find the practical potential of a SCHP compared to a THP. Using plates optimized for a SCHP in a THP, the total required heat exchanger area increased by approximately 100% for the conditions investigated in this study, indicating that available plate dimensions influence...

Milk fouling in heat exchangers

NARCIS (Netherlands)

Jeurnink, T.J.M.

1996-01-01

The mechanisms of fouling of heat exchangers by milk were studied. Two major fouling mechanisms were indentified during the heat treatment of milk: (i) the formation and the subsequent deposition of activated serum protein molecules as a result of the heat denaturation; (ii) the

Micro-Scale Regenerative Heat Exchanger

Science.gov (United States)

Moran, Matthew E.; Stelter, Stephan; Stelter, Manfred

2004-01-01

A micro-scale regenerative heat exchanger has been designed, optimized and fabricated for use in a micro-Stirling device. Novel design and fabrication techniques enabled the minimization of axial heat conduction losses and pressure drop, while maximizing thermal regenerative performance. The fabricated prototype is comprised of ten separate assembled layers of alternating metal-dielectric composite. Each layer is offset to minimize conduction losses and maximize heat transfer by boundary layer disruption. A grating pattern of 100 micron square non-contiguous flow passages were formed with a nominal 20 micron wall thickness, and an overall assembled ten-layer thickness of 900 microns. Application of the micro heat exchanger is envisioned in the areas of micro-refrigerators/coolers, micropower devices, and micro-fluidic devices.

EVALUASI KINERJA HEAT EXCHANGER DENGAN METODE FOULING F

Directory of Open Access Journals (Sweden)

Bambang Setyoko

2012-02-01

Full Text Available The performance of heat exchangers usually deteriorates with time as a result of accumulation of depositson heat transfer surfaces. The layer of deposits represents additional resistance to heat transfer and causesthe rate of heat transfer in a heat exchanger to decrease. The net effect of these accumulations on heattransfer is represented by a fouling factor Rf , which is a measure of the thermal resistance introduced byfouling.In this case, the type of fouling is the precipitation of solid deposits in a fluid on the heat transfer surface.The mineral deposits forming on the inner and the outer surfaces of fine tubes in the heat exchanger. Thefouling factor is increases with time as the solid deposits build up on the heat exchanger surface. Foulingincreases with increasing temperature and decreasing velocity.In this research, we obtain the coefisien clean overal 5,93 BTU/h.ft2.oF, Dirt factor 0,004 BTU/h.ft2 0F,Pressure drope in tube 2,84 . 10-3 Psi and pressure drope in shell 4,93 . 10-4 Psi.This result are less thanthe standard of parameter. Its means this Heat exchanger still clean relativity and can operate continousslywithout cleaning.

Risk Based Inspection of Gas-Cooling Heat Exchanger

Directory of Open Access Journals (Sweden)

Dwi Priyanta

2017-09-01

Full Text Available On October 2013, Pertamina Hulu Energi Offshore North West Java (PHE – ONWJ platform personnel found 93 leaking tubes locations in the finfan coolers/ gas-cooling heat exchanger. After analysis had been performed, the crack in the tube strongly indicate that stress corrosion cracking was occurred by chloride. Chloride stress corrosion cracking (CLSCC is the cracking occurred by the combined influence of tensile stress and a corrosive environment. CLSCC is the one of the most common reasons why austenitic stainless steel pipework or tube and vessels deteriorate in the chemical processing, petrochemical industries and maritime industries. In this thesis purpose to determine the appropriate inspection planning for two main items (tubes and header box in the gas-cooling heat exchanger using risk based inspection (RBI method. The result, inspection of the tubes must be performed on July 6, 2024 and for the header box inspection must be performed on July 6, 2025. In the end, RBI method can be applicated to gas-cooling heat exchanger. Because, risk on the tubes can be reduced from 4.537 m2/year to 0.453 m2/year. And inspection planning for header box can be reduced from 4.528 m2/year to 0.563 m2/year.

Assessment of ASME code examinations on regenerative, letdown and residual heat removal heat exchangers

International Nuclear Information System (INIS)

Gosselin, Stephen R.; Cumblidge, Stephen E.; Anderson, Michael T.; Simonen, Fredric A.; Tinsley, G A.; Lydell, B.; Doctor, Steven R.

2005-01-01

Inservice inspection requirements for pressure retaining welds in the regenerative, letdown, and residual heat removal heat exchangers are prescribed in Section XI Articles IWB and IWC of the ASME Boiler and Pressure Vessel Code. Accordingly, volumetric and/or surface examinations are performed on heat exchanger shell, head, nozzle-to-head, and nozzle-to-shell welds. Inspection difficulties associated with the implementation of these Code-required examinations have forced operating nuclear power plants to seek relief from the U.S. Nuclear Regulatory Commission. The nature of these relief requests are generally concerned with metallurgical, geometry, accessibility, and radiation burden. Over 60% of licensee requests to the NRC identify significant radiation exposure burden as the principle reason for relief from the ASME Code examinations on regenerative heat exchangers. For the residual heat removal heat exchangers, 90% of the relief requests are associated with geometry and accessibility concerns. Pacific Northwest National Laboratory was funded by the NRC Office of Nuclear Regulatory Research to review current practice with regard to volumetric and/or surface examinations of shell welds of letdown heat exchangers regenerative heat exchangers and residual (decay) heat removal heat exchangers Design, operating, common preventative maintenance practices, and potential degradation mechanisms are reviewed. A detailed survey of domestic and international PWR-specific operating experience was performed to identify pressure boundary failures (or lack of failures) in each heat exchanger type and NSSS design. The service data survey was based on the PIPExp- database and covers PWR plants worldwide for the period 1970-2004. Finally a risk assessment of the current ASME Code inspection requirements for residual heat removal, letdown, and regenerative heat exchangers is performed. The results are then reviewed to discuss the examinations relative to plant safety and

Entropy resistance analyses of a two-stream parallel flow heat exchanger with viscous heating

International Nuclear Information System (INIS)

Cheng Xue-Tao; Liang Xin-Gang

2013-01-01

Heat exchangers are widely used in industry, and analyses and optimizations of the performance of heat exchangers are important topics. In this paper, we define the concept of entropy resistance based on the entropy generation analyses of a one-dimensional heat transfer process. With this concept, a two-stream parallel flow heat exchanger with viscous heating is analyzed and discussed. It is found that the minimization of entropy resistance always leads to the maximum heat transfer rate for the discussed two-stream parallel flow heat exchanger, while the minimizations of entropy generation rate, entropy generation numbers, and revised entropy generation number do not always. (general)

SCEPTIC, Pressure Drop, Flow Rate, Heat Transfer, Temperature in Reactor Heat Exchanger

International Nuclear Information System (INIS)

Kattchee, N.; Reynolds, W.C.

1975-01-01

1 - Nature of physical problem solved: SCEPTIC is a program for calculating pressure drop, flow rates, heat transfer rates, and temperature in heat exchangers such as fuel elements of typical gas or liquid cooled nuclear reactors. The effects of turbulent and heat interchange between flow passages are considered. 2 - Method of solution: The computation procedure amounts to a nodal of lumped parameter type of calculation. The axial mesh size is automatically selected to assure that a prescribed accuracy of results is obtained. 3 - Restrictions on the complexity of the problem: Maximum number of subchannels is 25, maximum number of heated surfaces is 46

Thermal behavior of a heat exchanger module for seasonal heat storage

DEFF Research Database (Denmark)

Fan, Jianhua; Furbo, Simon; Andersen, Elsa

2012-01-01

Experimental and theoretic investigations are carried out to study the heat transfer capacity rate of a heat exchanger module for seasonal heat storage with sodium acetate trihydrate (SAT) supercooling in a stable way. A sandwich heat storage test module has been built with the phase change...... material (PCM) storage box in between two plate heat exchangers. Charge of the PCM storage is investigated experimentally with solid phase SAT as initial condition. Discharge of the PCM storage with the presence of crystallization is studied experimentally. Fluid flow and heat transfer in the PCM module......, recommendations on how best to transfer heat to and from the seasonal heat storage module are given....

Potential for ultrasonic inspection of heat exchanger tubes

International Nuclear Information System (INIS)

Ward, M.J.

1980-01-01

Preliminary results of a program to develop an ultrasonic inspection method for heat-exchanger tubes, to be used as alternative or complementary to eddy-curent testing were sufficiently promising to warrant further study. Problems were encountered in adapting a standard commercial transducer and a custom-made transducer to provide full 360 degree coverage of an area for in-service inspection, but it might be possible to overcome these problems. The results showed it might prove impossible to design a transducer to handle the tight U-bends in some heat exchangers. The most promising area of application for ultrasonic inspection was found to be around the tubesheet. (DN)

Experimental investigation of a manifold heat-pipe heat exchanger

International Nuclear Information System (INIS)

Konev, S.V.; Wang Tszin' Lyan'; D'yakov, I.I.

1995-01-01

Results of experimental investigations of a heat exchanger on a manifold water heat pipe are given. An analysis is made of the temperature distribution along the heat-transfer agent path as a function of the transferred heat power. The influence of the degree of filling with the heat transfer agent on the operating characteristics of the construction is considered

Safety technology for air-cooled heat exchangers

International Nuclear Information System (INIS)

Kawai, Masafumi; Miyamoto, Hitoshi

2011-01-01

The air-cooled heat exchanger is a device that enables a large amount of heat exchange (cooling) by utilizing the atmosphere as a stable and infinite heat sink. It is widely used in general industrial plants, and nowadays it is also utilized in nuclear facilities. This type of exchanger is advantageous in that it can be constructed in any location without having to be near the sea or rivers. It can be operated safely if a natural disaster, such as a tsunami or flood, occurs, thus contributing to the safety of the mother facility. IHI's air-cooled heat exchangers are designed to ensure safe operation and withstand a large earthquake or severe atmospheric conditions. This report describes the technologies used to establish these safety features and their performance. (author)

Tube-in-shell heat exchangers

International Nuclear Information System (INIS)

Richardson, J.

1976-01-01

Tube-in-shell heat exchangers normally comprise a bundle of parallel tubes within a shell container, with a fluid arranged to flow through the tubes in heat exchange with a second fluid flowing through the shell. The tubes are usually end supported by the tube plates that separate the two fluids, and in use the tube attachments to the tube plates and the tube plates can be subject to severe stress by thermal shock and frequent inspection and servicing are required. Where the heat exchangers are immersed in a coolant such as liquid Na such inspection is difficult. In the arrangement described a longitudinally extending central tube is provided incorporating axially spaced cylindrical tube plates to which the opposite ends of the tubes are attached. Within this tube there is a tubular baffle that slidably seals against the wall of the tube between the cylindrical tube plates to define two co-axial flow ducts. These ducts are interconnected at the closed end of the tube by the heat exchange tubes and the baffle comprises inner and outer spaced walls with the interspace containing Ar. The baffle is easily removable and can be withdrawn to enable insertion of equipment for inspecting the wall of the tube and tube attachments and to facilitate plugging of defective tubes. Cylindrical tube plates are believed to be superior for carrying pressure loads and resisting the effects of thermal shock. Some protection against thermal shock can be effected by arranging that the secondary heat exchange fluid is on the tube side, and by providing a thermal baffle to prevent direct impingement of hot primary fluid on to the cylindrical tube plates. The inner wall of the tubular baffle may have flexible expansible region. Some nuclear reactor constructions incorporating such an arrangement are described, including liquid metal reactors. (U.K.)

Tube Plugging Criterion for the TPCCW Heat Exchanger of Yonggwang NPP 1 and 2

International Nuclear Information System (INIS)

Kim, Hyung Nam; Yoo, Hyun Ju; Choi, Sung Nam; Song, Seok Yoon

2009-01-01

The turbine plant component cooling water(TPCCW) system circulates the cooling water to cool the components in the turbine building and discharges the heat from the components through the TPCCW heat exchanger. Recently, Yonggwang NPP 1 and 2 replaced the TPCCW heat exchanger because of tube degradation. The tubing material of new TPCCW heat exchanger of Yonggwang NPP 1 and 2 is titanium. If the tube wall cannot withstand the pressure, the cooling water with the chemicals flows into the tube side and it is discharged to the open water. The chemicals can pollute the open water. Therefore, the tubes of the TPCCW heat exchanger should be inspected and degraded tubes should be plugged. It is inevitable for the materials of the components to be degraded as the power plants become older. The degradation accompanies increasing maintenance cost as well as creating safety issues. The materials and wall thickness of heat exchanger tubes in nuclear power plants are selected to withstand system temperature, pressure, and corrosion. However, tubes have experienced leaks and failures and plugged based upon eddy current testing (ET) results. There are some problems for plugging the heat exchanger tubes since the criterion and its basis are not clearly described. For this reason, the criteria for the tube wall thickness are addressed in order to operate the heat exchangers in nuclear power plant without trouble during the cycle. There are many codes and standards to be referred for calculating the minimum thickness of the heat exchanger tube in the designing stage. However, the codes and standards related to show the tube plugging criteria may not exist currently. In this paper, a method to establish the tube plugging criteria of BOP heat exchangers, which is based on the USNRC Regulatory Guide 1.121, is introduced and the tube plugging criteria for the TPCCW heat exchanger of Yonggwang NPP No. 1 and 2. This method relies on the similar plugging criteria used in the steam generator

Tube Plugging Criterion for the TPCCW Heat Exchanger of Yonggwang NPP 1 and 2

Energy Technology Data Exchange (ETDEWEB)

Kim, Hyung Nam; Yoo, Hyun Ju; Choi, Sung Nam; Song, Seok Yoon [Korea Electric Power Research Institute, Daejeon (Korea, Republic of)

2009-05-15

The turbine plant component cooling water(TPCCW) system circulates the cooling water to cool the components in the turbine building and discharges the heat from the components through the TPCCW heat exchanger. Recently, Yonggwang NPP 1 and 2 replaced the TPCCW heat exchanger because of tube degradation. The tubing material of new TPCCW heat exchanger of Yonggwang NPP 1 and 2 is titanium. If the tube wall cannot withstand the pressure, the cooling water with the chemicals flows into the tube side and it is discharged to the open water. The chemicals can pollute the open water. Therefore, the tubes of the TPCCW heat exchanger should be inspected and degraded tubes should be plugged. It is inevitable for the materials of the components to be degraded as the power plants become older. The degradation accompanies increasing maintenance cost as well as creating safety issues. The materials and wall thickness of heat exchanger tubes in nuclear power plants are selected to withstand system temperature, pressure, and corrosion. However, tubes have experienced leaks and failures and plugged based upon eddy current testing (ET) results. There are some problems for plugging the heat exchanger tubes since the criterion and its basis are not clearly described. For this reason, the criteria for the tube wall thickness are addressed in order to operate the heat exchangers in nuclear power plant without trouble during the cycle. There are many codes and standards to be referred for calculating the minimum thickness of the heat exchanger tube in the designing stage. However, the codes and standards related to show the tube plugging criteria may not exist currently. In this paper, a method to establish the tube plugging criteria of BOP heat exchangers, which is based on the USNRC Regulatory Guide 1.121, is introduced and the tube plugging criteria for the TPCCW heat exchanger of Yonggwang NPP No. 1 and 2. This method relies on the similar plugging criteria used in the steam generator

A Liquid-Liquid Thermoelectric Heat Exchanger as a Heat Pump for Testing Phase Change Material Heat Exchangers

Science.gov (United States)

Sheth, Rubik B.; Makinen, Janice; Le, Hung V.

2016-01-01

The primary objective of the Phase Change HX payload on the International Space Station (ISS) is to test and demonstrate the viability and performance of Phase Change Material Heat Exchangers (PCM HX). The system was required to pump a working fluid through a PCM HX to promote the phase change material to freeze and thaw as expected on Orion's Multipurpose Crew Vehicle. Due to limitations on ISS's Internal Thermal Control System, a heat pump was needed on the Phase Change HX payload to help with reducing the working fluid's temperature to below 0degC (32degF). This paper will review the design and development of a TEC based liquid-liquid heat exchanger as a way to vary to fluid temperature for the freeze and thaw phase of the PCM HX. Specifically, the paper will review the design of custom coldplates and sizing for the required heat removal of the HX.

Heat exchanger support apparatus in a fluidized bed

Science.gov (United States)

Lawton, Carl W.

1982-01-01

A heat exchanger is mounted in the upper portion of a fluidized combusting bed for the control of the temperature of the bed. A support, made up of tubes, is extended from the perforated plate of the fluidized bed up to the heat exchanger. The tubular support framework for the heat exchanger has liquid circulated therethrough to prevent deterioration of the support.

Heat transfer characteristics of a direct contact heat exchanger

International Nuclear Information System (INIS)

Kinoshita, I.; Nishi, Y.

1993-01-01

As a first step for development of a direct contact steam generator for FBRs, fundamental heat transfer characteristics of a liquid-liquid contact heat exchanger were evaluated by heat transfer experiment with low melting point alloy and water. Distinctive characteristics of direct contact heat transfer with liquid metal and water was obtained. (author)

The effect of heat exchanger parameters on performance predictions for nonazeotropic refrigerant mixtures in liquid-liquid heat pumps

International Nuclear Information System (INIS)

Stanger, S.; Den Braven, K.R.; Owre, T.A.S.

1990-01-01

The effects of constant heat exchanger area on the coefficient of performance (COP) for liquid-liquid heat pumps were analyzed for systems which use nonazeotropic mixtures as the working fluid. For this analysis, two different computer models were compared. In the first, the log mean temperature differences (LMTDs) through the heat exchangers were specified, and were held constant for all refrigerant compositions. The second method was constructed so that the heat exchanger UA product was held constant, thus approximating constant heat exchanger area over a range of refrigerant compositions. Results from these models show only a one percent difference in COP prediction between holding LMTD constant and holding UA constant over the range of mixture composition. This paper reports the models compared using mixtures of R-22/R-11 and R-22/R-114. It is also shown that changes in glide and lift temperatures have little influence on the differences between the two models

Heat exchangers

International Nuclear Information System (INIS)

1975-01-01

The tubes of a heat exchanger tube bank have a portion thereof formed in the shape of a helix, of effective radius equal to the tube radius and the space between two adjacent tubes, to tangentially contact the straight sections of the tubes immediately adjacent thereto and thereby provide support, maintain the spacing and account for differential thermal expansion thereof

Numerical simulation of fluid flow and heat transfer in a concentric tube heat exchanger

International Nuclear Information System (INIS)

Mokamati, S.V.; Prasad, R.C.

2003-01-01

In this paper, numerical simulation of a concentric tube heat exchanger is presented to determine the convective heat transfer coefficient and friction factor in a smooth tube. Increasing the convective heat transfer coefficient can increase heat transfer rate in a concentric tube heat exchanger from a given tubular surface area. This can be achieved by using heat transfer augmentation devices. This work constitutes the initial phase of the numerical simulation of heat transfer from tubes employing augmentation devices, such as twisted tapes, wire-coil inserts, for heat transfer enhancement. A computational fluid dynamics (CFD) simulation tool was developed with CFX software and the results obtained from the simulations are validated with the empirical correlations for a smooth tube heat exchanger. The difficulties associated with the simulation of a heat exchanger augmented with wire-coil inserts are discussed. (author)

Heat exchanger for solar water heaters

Science.gov (United States)

Cash, M.; Krupnick, A. C.

1977-01-01

Proposed efficient double-walled heat exchanger prevents contamination of domestic water supply lines and indicates leakage automatically in solar as well as nonsolar heat sources using water as heat transfer medium.

Low Cost Polymer heat Exchangers for Condensing Boilers

Energy Technology Data Exchange (ETDEWEB)

Butcher, Thomas [Brookhaven National Lab. (BNL), Upton, NY (United States); Trojanowski, Rebecca [Brookhaven National Lab. (BNL), Upton, NY (United States); Wei, George [Brookhaven National Lab. (BNL), Upton, NY (United States); Worek, Michael [Brookhaven National Lab. (BNL), Upton, NY (United States)

2015-09-30

Work in this project sought to develop a suitable design for a low cost, corrosion resistant heat exchanger as part of a high efficiency condensing boiler. Based upon the design parameters and cost analysis several geometries and material options were explored. The project also quantified and demonstrated the durability of the selected polymer/filler composite under expected operating conditions. The core material idea included a polymer matrix with fillers for thermal conductivity improvement. While the work focused on conventional heating oil, this concept could also be applicable to natural gas, low sulfur heating oil, and biodiesel- although these are considered to be less challenging environments. An extruded polymer composite heat exchanger was designed, built, and tested during this project, demonstrating technical feasibility of this corrosion-resistant material approach. In such flue gas-to-air heat exchangers, the controlling resistance to heat transfer is in the gas-side convective layer and not in the tube material. For this reason, the lower thermal conductivity polymer composite heat exchanger can achieve overall heat transfer performance comparable to a metal heat exchanger. However, with the polymer composite, the surface temperature on the gas side will be higher, leading to a lower water vapor condensation rate.

Assessing heat exchanger performance data using temperature ...

African Journals Online (AJOL)

In addition, any calculated performance acceptance criteria must also consider uncertainty and error in the experimental measurements of temperature and flow. However, most statistical methods are complex and not easily applied to heat exchangers such as those that serve the power plant industry where data are difficult ...

A novel Random Walk algorithm with Compulsive Evolution for heat exchanger network synthesis

International Nuclear Information System (INIS)

Xiao, Yuan; Cui, Guomin

2017-01-01

Highlights: • A novel Random Walk Algorithm with Compulsive Evolution is proposed for HENS. • A simple and feasible evolution strategy is presented in RWCE algorithm. • The integer and continuous variables of HEN are optimized simultaneously in RWCE. • RWCE is demonstrated a relatively strong global search ability in HEN optimization. - Abstract: The heat exchanger network (HEN) synthesis can be characterized as highly combinatorial, nonlinear and nonconvex, contributing to unmanageable computational time and a challenge in identifying the global optimal network design. Stochastic methods are robust and show a powerful global optimizing ability. Based on the common characteristic of different stochastic methods, namely randomness, a novel Random Walk algorithm with Compulsive Evolution (RWCE) is proposed to achieve the best possible total annual cost of heat exchanger network with the relatively simple and feasible evolution strategy. A population of heat exchanger networks is first randomly initialized. Next, the heat load of heat exchanger for each individual is randomly expanded or contracted in order to optimize both the integer and continuous variables simultaneously and to obtain the lowest total annual cost. Besides, when individuals approach to local optima, there is a certain probability for them to compulsively accept the imperfect networks in order to keep the population diversity and ability of global optimization. The presented method is then applied to heat exchanger network synthesis cases from the literature to compare the best results published. RWCE consistently has a lower computed total annual cost compared to previously published results.

Heat transfer performance test of PDHRS heat exchangers of PGSFR using STELLA-1 facility

Energy Technology Data Exchange (ETDEWEB)

Hong, Jonggan, E-mail: hong@kaeri.re.kr; Yeom, Sujin; Eoh, Jae-Hyuk; Lee, Tae-Ho; Jeong, Ji-Young

2017-03-15

Highlights: • Heat transfer performance test of heat exchangers of PGSFR PDHRS is conducted using STELLA-1 facility. • Steady-state test results of DHX and AHX show good agreement with theoretical results of design codes. • Design codes for DHX and AHX are validated by STELLA-1 experimental results. • Heat transport capability of DHX and AHX is turned out to be satisfactory for reliable plant operation. - Abstract: The STELLA-1 facility was designed and constructed to carry out separate effect tests of the decay heat exchanger (DHX) and natural draft sodium-to-air heat exchanger (AHX), which are key components of the safety-grade decay heat removal system in PGSFR. The DHX is a sodium-to-sodium heat exchanger with a straight tube arrangement, and the AHX is a sodium-to-air heat exchanger with a helically coiled tube arrangement. The model heat exchangers in STELLA-1 have been designed to meet their own similitude conditions from the prototype ones, of which scale ratios were set to be unity in height (or length) and 1/2.5 in heat transfer rate. Consequently, the overall heat transfer coefficients and log-mean temperature differences of the prototypes have been preserved as well. The steady-state test results for each model heat exchanger obtained from STELLA-1 showed good agreement with the theoretical results of the computer design codes for thermal-sizing and a performance analysis of the DHX and AHX. In the DHX result comparison, the discrepancies in the heat transfer rate ranged from −4.4% to 2.0%, and in the AHX result comparison, they ranged from −11.1% to 12.6%. Therefore, the first step in thermal design codes validation for sodium heat exchangers, e.g., DHX and AHX, has been successfully completed with the experimental database obtained from STELLA-1. In addition, the heat transfer performance of the DHX and AHX was found to be satisfactory enough to secure a reliable decay heat removal performance.

Performance analyses of helical coil heat exchangers. The effect of external coil surface modification on heat exchanger effectiveness

Science.gov (United States)

Andrzejczyk, Rafał; Muszyński, Tomasz

2016-12-01

The shell and coil heat exchangers are commonly used in heating, ventilation, nuclear industry, process plant, heat recovery and air conditioning systems. This type of recuperators benefits from simple construction, the low value of pressure drops and high heat transfer. In helical coil, centrifugal force is acting on the moving fluid due to the curvature of the tube results in the development. It has been long recognized that the heat transfer in the helical tube is much better than in the straight ones because of the occurrence of secondary flow in planes normal to the main flow inside the helical structure. Helical tubes show good performance in heat transfer enhancement, while the uniform curvature of spiral structure is inconvenient in pipe installation in heat exchangers. Authors have presented their own construction of shell and tube heat exchanger with intensified heat transfer. The purpose of this article is to assess the influence of the surface modification over the performance coefficient and effectiveness. The experiments have been performed for the steady-state heat transfer. Experimental data points were gathered for both laminar and turbulent flow, both for co current- and countercurrent flow arrangement. To find optimal heat transfer intensification on the shell-side authors applied the number of transfer units analysis.

Plate heat exchanger - inertia flywheel performance in loss of flow transient

International Nuclear Information System (INIS)

Abou-El-Maaty, Talal; Abd-El-Hady, Amr

2009-01-01

One of the most versatile types of heat exchangers used is the plate heat exchanger. It has principal advantages over other heat exchangers in that plates can be added and/or removed easily in order to change the area available for heat transfer and therefore its overall performance. The cooling systems of Egypt's second research reactor (ETRR 2) use this type of heat exchanger for cooling purposes in its primary core cooling and pool cooling systems. In addition to the change in the number of heat exchanger cooling channels, the effect of changing the amount of mass flow rate on the heat exchanger performance is an important issues in this study. The inertia flywheel mounted on the primary core cooling system pump with the plate heat exchanger plays an important role in the case of loss of flow transients. The PARET code is used to simulate the effect of loss of flow transients on the reactor core. Hence, the core outlet temperature with the pump-flywheel flow coast down is fed into the plate heat exchanger model developed to estimate the total energy transferred to the cooling tower, the primary side heat exchanger temperature variation, the transmitted heat exchanger power, and the heat exchanger effectiveness. In addition, the pressure drop in both, the primary side and secondary side of the plate heat exchanger is calculated in all simulated transients because their values have limits beyond which the heat exchanger is useless. (orig.)

Sodium-sodium intermediate heat exchangers design problems

International Nuclear Information System (INIS)

Chandramohan, R.

1975-01-01

This paper deals briefly with the calculation methods adapted, in working-out the stresses due to fluid pressures (normal as well as transient), weights, piping-reactions, vibration in the tube-bundle and also the thermal stresses during normal and transient conditions, for the mechanical design of intermediate heat-exchanger. The thermal stress evaluation of the tube-sheet is given particular emphasis. A brief outline of the design problems connected with the Na-Na exchangers of large size sodium cooled fast reactor plants is also given. (author)

Sustainability assessment of heat exchanger units for spray dryers

International Nuclear Information System (INIS)

Caglayan, Hasan; Caliskan, Hakan

2017-01-01

In this study, the sustainability assessment is performed to the system known as heat exchanger unit with spray dryer. The five-different dead state temperatures (0-5-10-15-20 °C) are considered. It is found that the heat exchanger has the highest energy efficiency (63.32%), while the overall system has the lowest one (5.56%). So, the combination of the spray dryer with the heat exchanger is more effective. On the other hand, the overall exergy efficiency of the system is lower than the heat exchanger and spray dryer for all of the dead state (environmental) temperatures. The exergy efficiency of the heat exchanger is inversely proportional to the dead state temperature, and the maximum rate is found as 49.65% at 0 °C. Furthermore, the exergy efficiencies of the spray dryer and overall system are directly proportional to the dead state temperatures, and the corresponding maximum rates are found to be 26.41% and 24.32% at 20 °C, respectively. Also, the exergy destruction is directly proportional to the dead state temperatures. The minimum and maximum exergy destruction rates are found at the dead state temperatures of 0 °C and 20 °C, respectively. Furthermore, the most sustainable system is found as the heat exchanger unit. - Highlights: • Thermodynamic analyses of industrial heat exchangers and spray dryers. • Sustainability of heat exchangers for spray dryers. • Dead state temperature effects on exergy efficiencies of heat exchangers and spray dryers.

Heat transfer analysis of underground U-type heat exchanger of ground source heat pump system.

Science.gov (United States)

Pei, Guihong; Zhang, Liyin

2016-01-01

Ground source heat pumps is a building energy conservation technique. The underground buried pipe heat exchanging system of a ground source heat pump (GSHP) is the basis for the normal operation of an entire heat pump system. Computational-fluid-dynamics (CFD) numerical simulation software, ANSYS-FLUENT17.0 have been performed the calculations under the working conditions of a continuous and intermittent operation over 7 days on a GSHP with a single-well, single-U and double-U heat exchanger and the impact of single-U and double-U buried heat pipes on the surrounding rock-soil temperature field and the impact of intermittent operation and continuous operation on the outlet water temperature. The influence on the rock-soil temperature is approximately 13 % higher for the double-U heat exchanger than that of the single-U heat exchanger. The extracted energy of the intermittent operation is 36.44 kw·h higher than that of the continuous mode, although the running time is lower than that of continuous mode, over the course of 7 days. The thermal interference loss and quantity of heat exchanged for unit well depths at steady-state condition of 2.5 De, 3 De, 4 De, 4.5 De, 5 De, 5.5 De and 6 De of sidetube spacing are detailed in this work. The simulation results of seven working conditions are compared. It is recommended that the side-tube spacing of double-U underground pipes shall be greater than or equal to five times of outer diameter (borehole diameter: 180 mm).

Calculation of heat exchangers with saturated and underheated superfluid helium (He-2)

International Nuclear Information System (INIS)

Belyakov, V.P.; Shaposhnikov, V.A.; Budrik, V.V.; Volkova, N.M.

1986-01-01

Calculation technique for heat exchangers with saturated and underheated He-2 under conditions of natural inner convection and forced convection is delivered. The following variants of heat exchangers are considered: inside the bath with saturated He-2 a tube is placed along which subcooled He-2 flow moves with a constant rate; inside the bath with subcooled He-2 a tube is placed both ends of which are in the bath with saturated He-2; inside the bath with saturated He-2 a tube is placed both ends of which are in the bath with subcooled He-2. For all cases examples of calculation and experimental data of heat exchanger tests are presented. The developed methods of calculation of heat exchangers for saturated He-2 and subcooled He-2 make it possible to design and create superfluid helium cryostatting systems

Numerical analysis on the condensation heat transfer and pressure drop characteristics of the horizontal tubes of modular shell and tube-bundle heat exchanger

International Nuclear Information System (INIS)

Ko, Seung Hwan; Park, Hyung Gyu; Kim, Charn Jung; Park, Byung Kyu

2001-01-01

A numerical analysis of the heat and mass transfer and pressure drop characteristics in modular shell and tube bundle heat exchanger was carried out. Finite concept method based on FVM and κ-ε turbulent model were used for this analysis. Condensation heat transfer enhanced total heat transfer rate 4∼8% higher than that of dry heat exchanger. With increasing humid air inlet velocity, temperature and relative humidity, and with decreasing heat exchanger aspect ratio and cooling water velocity, total heat and mass transfer rate could be increased. Cooling water inlet velocity had little effect on total heat transfer

Optimization of porous microchannel heat exchanger

Science.gov (United States)

Kozhukhov, N. N.; Konovalov, D. A.

2017-11-01

The technical progress in information and communication sphere leads to a sharp increase in the use of radio electronic devices. Functioning of radio electronics is accompanied by release of thermal energy, which must be diverted from the heat-stressed element. Moreover, using of electronics at negative temperatures, on the contrary, requires supply of a certain amount of heat to start the system. There arises the task of creating a system that allows both to supply and to divert the necessary amount of thermal energy. The development of complex thermostabilization systems for radio electronic equipment is due to increasing the efficiency of each of its elements separately. For more efficient operation of a heat exchanger, which directly affects the temperature of the heat-stressed element, it is necessary to calculate the mode characteristics and to take into account the effect of its design parameters. The results of optimizing the microchannel heat exchanger are presented in the article. The target optimization functions are the mass, pressure drop and temperature. The parameters of optimization are the layout of porous fins, their geometric dimensions and coolant flow. For the given conditions, the optimum variant of porous microchannel heat exchanger is selected.

DOE/ANL/HTRI heat exchanger tube vibration data bank

International Nuclear Information System (INIS)

Halle, H.; Chenoweth, J.M.; Wambsganss, M.W.

1980-02-01

Development of a new heat exchanger tube vibration data bank at Argonne National Laboratory is described. Comprehensive case histories on heat exchangers that have experienced tube-vibration problems and units that have been trouble-free are accumulated and this information is rendered available for evaluation, improvement, and development of vibration-prediction methods and design guidelines. Discussions include difficulties in generating a data bank, data form development, and solicitation efforts. Also included are 15 case histories upon which the data bank will be built. As new case histories are received, they will be assembled and published as addenda to this report

Comfortable, high-efficiency heat pump with desiccant-coated, water-sorbing heat exchangers.

Science.gov (United States)

Tu, Y D; Wang, R Z; Ge, T S; Zheng, X

2017-01-12

Comfortable, efficient, and affordable heating, ventilation, and air conditioning systems in buildings are highly desirable due to the demands of energy efficiency and environmental friendliness. Traditional vapor-compression air conditioners exhibit a lower coefficient of performance (COP) (typically 2.8-3.8) owing to the cooling-based dehumidification methods that handle both sensible and latent loads together. Temperature- and humidity-independent control or desiccant systems have been proposed to overcome these challenges; however, the COP of current desiccant systems is quite small and additional heat sources are usually needed. Here, we report on a desiccant-enhanced, direct expansion heat pump based on a water-sorbing heat exchanger with a desiccant coating that exhibits an ultrahigh COP value of more than 7 without sacrificing any comfort or compactness. The pump's efficiency is doubled compared to that of pumps currently used in conventional room air conditioners, which is a revolutionary HVAC breakthrough. Our proposed water-sorbing heat exchanger can independently handle sensible and latent loads at the same time. The desiccants adsorb moisture almost isothermally and can be regenerated by condensation heat. This new approach opens up the possibility of achieving ultrahigh efficiency for a broad range of temperature- and humidity-control applications.

Heat exchanger tube tool

International Nuclear Information System (INIS)

Gugel, G.

1976-01-01

Certain types of heat-exchangers have tubes opening through a tube sheet to a manifold having an access opening offset from alignment with the tube ends. A tool for inserting a device, such as for inspection or repair, is provided for use in such instances. The tool is formed by a flexible guide tube insertable through the access opening and having an inner end provided with a connector for connection with the opening of the tube in which the device is to be inserted, and an outer end which remains outside of the chamber, the guide tube having adequate length for this arrangement. A flexible transport hose for internally transporting the device slides inside of the guide tube. This hose is long enough to slide through the guide tube, into the heat-exchanger tube, and through the latter to the extent required for the use of the device. The guide tube must be bent to reach the end of the heat-exchanger tube and the latter may be constructed with a bend, the hose carrying anit-friction elements at interspaced locations along its length to make it possible for the hose to negotiate such bends while sliding to the location where the use of the device is required

Prediction of Heat Removal Capacity of Horizontal Condensation Heat Exchanger submerged in Pool

Energy Technology Data Exchange (ETDEWEB)

Jeon, Seong-Su; Hong, Soon-Joon [FNC Tech., Yongin (Korea, Republic of); Cho, Hyoung-Kyu [Seoul National University, Seoul (Korea, Republic of); Park, Goon-Cherl [KEPCO International Nuclear Graduate School, Ulsan (Korea, Republic of)

2014-10-15

As representative passive safety systems, there are the passive containment cooling system (PCCS) of ESBWR, the emergency condenser system (ECS) of the SWR-1000, the passive auxiliary feed-water system (PAFS) of the APR+ and etc. During the nuclear power plant accidents, these passive safety systems can cool the nuclear system effectively via the heat transfer through the steam condensation, and then mitigate the accidents. For the optimum design and the safety analysis of the passive safety system, it is essential to predict the heat removal capacity of the heat exchanger well. The heat removal capacity of the horizontal condensation heat exchanger submerged in a pool is determined by a combination of a horizontal in-tube condensation heat transfer and a boiling heat transfer on the horizontal tube. Since most correlations proposed in the previous nuclear engineering field were developed for the vertical tube, there is a certain limit to apply these correlations to the horizontal tube. Therefore, this study developed the heat transfer model for the horizontal Ushaped condensation heat exchanger submerged in a pool to predict well the horizontal in-tube condensation heat transfer, the boiling heat transfer on the horizontal tube and the overall heat removal capacity of the heat exchanger using the best-estimate system analysis code, MARS.

Heat exchanger versus regenerator: A fundamental comparison

NARCIS (Netherlands)

Will, M.E.; Waele, de A.T.A.M.

2005-01-01

Irreversible processes in regenerators and heat exchangers limit the performance of cryocoolers. In this paper we compare the performance of cryocoolers, operating with regenerators and heat exchangers from a fundamental point of view. The losses in the two systems are calculated from the entropy

Cardioplegia heat exchanger design modelling using computational fluid dynamics.

Science.gov (United States)

van Driel, M R

2000-11-01

A new cardioplegia heat exchanger has been developed by Sorin Biomedica. A three-dimensional computer-aided design (CAD) model was optimized using computational fluid dynamics (CFD) modelling. CFD optimization techniques have commonly been applied to velocity flow field analysis, but CFD analysis was also used in this study to predict the heat exchange performance of the design before prototype fabrication. The iterative results of the optimization and the actual heat exchange performance of the final configuration are presented in this paper. Based on the behaviour of this model, both the water and blood fluid flow paths of the heat exchanger were optimized. The simulation predicted superior heat exchange performance using an optimal amount of energy exchange surface area, reducing the total contact surface area, the device priming volume and the material costs. Experimental results confirm the empirical results predicted by the CFD analysis.

Application of ground-to-air heat exchanger for preheating of supply air

Science.gov (United States)

Sorokins, Juris; Borodinecs, Anatolijs; Zemitis, Jurgis

2017-10-01

This study focuses on assessing the contribution of the passive ground-coupled air heat exchanger system to decreasing the energy consumption of air conditioning and ventilation systems for office buildings in the Latvian climate conditions. The theoretical part of the thesis deals with methods of office building ventilation, supply air preheating and heat recovery as well as particularities of using ground-coupled air heat exchangers, their design parameters and their joint impact on the thermal performance. The engineering project part includes a ventilation system for an office building with an integrated ground-coupled air heat exchanger. By simulating energy consumption of the ventilation system for a duration of one year, the thesis analyzes the contribution of the heat exchanger to the overall energy consumption, which totals 9.53 MWh and 4.02 MWh a year, according to the desired parameters of the indoor climate. The possible alternative heat recovery solutions are investigated to reach by European Regional Development Fund project Nr.1.1.1.1/16/A/048 “NEARLY ZERO ENERGY SOLUTIONS FOR UNCLASSIFIED BUILDINGS”.

Investigation of Condensation Heat Transfer Correlation of Heat Exchanger Design in Secondary Passive Cooling System

Energy Technology Data Exchange (ETDEWEB)

Ju, Yun Jae; Lee, Hee Joon [Kookmin Univ., Seoul (Korea, Republic of); Kang, Hanok; Lee, Taeho; Park, Cheontae [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2013-12-15

Recently, condensation heat exchangers have been studied for applications to the passive cooling systems of nuclear plants. To design vertical-type condensation heat exchangers in secondary passive cooling systems, TSCON (Thermal Sizing of CONdenser), a thermal sizing program for a condensation heat exchanger, was developed at KAERI (Korea Atomic Energy Research Institute). In this study, the existing condensation heat transfer correlation of TSCON was evaluated using 1,157 collected experimental data points from the heat exchanger of a secondary passive cooling system for the case of pure steam condensation. The investigation showed that the Shah correlation, published in 2009, provided the most satisfactory results for the heat transfer coefficient with a mean absolute error of 34.8%. It is suggested that the Shah correlation is appropriate for designing a condensation heat exchanger in TSCON.

Shell and Double Concentric Tube Heat Exchanger Calculations and Analysis

Directory of Open Access Journals (Sweden)

Basma Abbas Abdulmajeed

2015-01-01

Full Text Available This study concerns a new type of heat exchangers, which is that of shell-and-double concentric tube heat exchangers. The case studies include both design calculations and performance calculations. The new heat exchanger design was conducted according to Kern method. The volumetric flow rates were 3.6 m3/h and 7.63 m3/h for the hot oil and water respectively. The experimental parameters studied were: temperature, flow rate of hot oil, flow rate of cold water and pressure drop. A comparison was made for the theoretical and experimental results and it was found that the percentage error for the hot oil outlet temperature was (- 1.6%. The percentage errors for the pressure drop in the shell and in the concentric tubes were (17.2% and (- 39% respectively. For cold water outlet temperature, the percentage error was (- 3.3%, while it was (18% considering the pressure drop in the annulus formed. The percentage error for the total power consumed was (-10.8% A theoretical comparison was made between the new design and the conventional heat exchanger from the point of view of, length, mass, pressure drop and total power consumed.

Heat exchanger design for desalination plants

International Nuclear Information System (INIS)

1979-03-01

The Office of Saline Water (OSW) accomplished a very large amount of significant work related to the design and performance of large heat exchanger bundles and enhanced heat transfer surfaces. This work was undertaken to provide basic technical and economic data for the design of distillation plants for the desalination of seawater, and should be of value to other industrial applications as well. The OSW work covers almost every aspect of heat exchanger design, and ranges academic research to data gathering on commercial desalting plants. Exchanger design configurations include multistage flash plant condensers, vertical tube falling film and upflow evaporators, and horizontal tube spray film evaporators. Unfortunately, the data is scattered through a large number of reports of which many are concerned primarily with factors other than heat transfer, and the quality of reporting and the quality of the data are far from consistent. This report catalogues and organizes the heat exchanger data developed by the OSW. Some analysis as to the validity of the data is made and ranges of performance that can be expected are given. Emphasis is placed on the vertical tube, falling film evaporators. A thorough analysis of the large literature file that was surveyed was not possible. No analysis was made of the quality of original data, but apparent data discrepancies are pointed out where such discrepancies happen to be found

Optimization of shell-and-tube heat exchangers conforming to TEMA standards with designs motivated by constructal theory

International Nuclear Information System (INIS)

Yang, Jie; Fan, Aiwu; Liu, Wei; Jacobi, Anthony M.

2014-01-01

Highlights: • A design method of heat exchangers motivated by constructal theory is proposed. • A genetic algorithm is applied and the TEMA standards are rigorously followed. • Three cases are studied to illustrate the advantage of the proposed design method. • The design method will reduce the total cost compared to two other methods. - Abstract: A modified optimization design approach motivated by constructal theory is proposed for shell-and-tube heat exchangers in the present paper. In this method, a shell-and-tube heat exchanger is divided into several in-series heat exchangers. The Tubular Exchanger Manufacturers Association (TEMA) standards are rigorously followed for all design parameters. The total cost of the whole shell-and-tube heat exchanger is set as the objective function, including the investment cost for initial manufacture and the operational cost involving the power consumption to overcome the frictional pressure loss. A genetic algorithm is applied to minimize the cost function by adjusting parameters such as the tube and shell diameters, tube length and tube arrangement. Three cases are studied which indicate that the modified design approach can significantly reduce the total cost compared to the original design method and traditional genetic algorithm design method

Heat exchanger for coal gasification process

Science.gov (United States)

Blasiole, George A.

1984-06-19

This invention provides a heat exchanger, particularly useful for systems requiring cooling of hot particulate solids, such as the separated fines from the product gas of a carbonaceous material gasification system. The invention allows effective cooling of a hot particulate in a particle stream (made up of hot particulate and a gas), using gravity as the motive source of the hot particulate. In a preferred form, the invention substitutes a tube structure for the single wall tube of a heat exchanger. The tube structure comprises a tube with a core disposed within, forming a cavity between the tube and the core, and vanes in the cavity which form a flow path through which the hot particulate falls. The outside of the tube is in contact with the cooling fluid of the heat exchanger.

Multilinear Model of Heat Exchanger with Hammerstein Structure

Directory of Open Access Journals (Sweden)

Dragan Pršić

2016-01-01

Full Text Available The multilinear model control design approach is based on the approximation of the nonlinear model of the system by a set of linear models. The paper presents the method of creation of a bank of linear models of the two-pass shell and tube heat exchanger. The nonlinear model is assumed to have a Hammerstein structure. The set of linear models is formed by decomposition of the nonlinear steady-state characteristic by using the modified Included Angle Dividing method. Two modifications of this method are proposed. The first one refers to the addition to the algorithm for decomposition, which reduces the number of linear segments. The second one refers to determination of the threshold value. The dependence between decomposition of the nonlinear characteristic and the linear dynamics of the closed-loop system is established. The decoupling process is more formal and it can be easily implemented by using software tools. Due to its simplicity, the method is particularly suitable in complex systems, such as heat exchanger networks.

Thermal hydraulic simulation of moderator heat exchanger

International Nuclear Information System (INIS)

Anil Lal, S.; Rajakumar, A.; Vaidyanathan, G.; Srinivasan, R.; Chetal, S.C.

1993-01-01

Pressurized heavy water reactors form the majority in the first stage of India's nuclear power programme. Heavy water is both moderator and primary coolant. The heat generated in the moderator due to neutron moderation and capture has to be removed in moderator heat exchangers. It has been desired to improve the performance characteristics of moderator heat exchangers, whereby moderator would enter the calandria vessel at a low temperature and would enable higher power of operation for the same limiting temperature of moderator in the calandria. Results of studies carried out using a three dimensional computer code for various operating options are given. Using these velocities the heat exchangers have been analysed for flow induced vibrations. 7 refs., 6 figs., 6 tabs

Integrated system of nuclear reactor and heat exchanger

International Nuclear Information System (INIS)

McDonald, B.N.; Schluderberg, D.C.

1977-01-01

The invention concerns PWRs in which the heat exchanger is associated with a pressure vessel containing the core and from which it can be selectively detached. This structural configuration applies to electric power generating uses based on land or on board ships. An existing reactor of this kind is fitted with a heat exchanger in which the tubes are 'U' shaped. This particular design of heat exchangers requires that the ends of the curved tubes be solidly maintained in a tube plate of great thickness, hence difficult to handle and to fabricate and requiring unconventional fine control systems for the control rods and awkward coolant pump arrangements. These complications limit the thermal power of the system to level below 100 megawatts. On the contrary, the object of this invention is to provide a one-piece PWR reactor capable of reaching power levels of 1500 thermal megawatts at least. For this, a pressure vessel is provided in the cylindrical assembly with not only a transversal separation on a plane located between the reactor and the heat exchanger but also a cover selectively detachable which supports the fine control gear of the control rods. Removing the cover exposes a part of the heat exchanger for easy inspection and maintenance. Further, the heat exchanger can be removed totally from the pressure vessel containing the core by detaching the cylindrical part, which composes the heat exchanger section, from the part that holds the reactor core on a level with the transversal separation [fr

Progress Report for Diffusion Welding of the NGNP Process Application Heat Exchangers

Energy Technology Data Exchange (ETDEWEB)

R.E. Mizia; D.E. Clark; M.V. Glazoff; T.E. Lister; T.L. Trowbridge

2011-12-01

The U.S. Department of Energy selected the high temperature gas-cooled reactor as the basis for the Next Generation Nuclear Plant (NGNP). The NGNP will demonstrate the use of nuclear power for electricity, hydrogen production, and process heat applications. The NGNP Project is currently investigating the use of metallic, diffusion welded, compact heat exchangers to transfer heat from the primary (reactor side) heat transport system to the secondary heat transport system. An intermediate heat exchanger will transfer this heat to downstream applications such as hydrogen production, process heat, and electricity generation. The channeled plates that make up the heat transfer surfaces of the intermediate heat exchanger will have to be assembled into an array by diffusion welding. This report describes the preliminary results of a scoping study that evaluated the diffusion welding process parameters and the resultant mechanical properties of diffusion welded joints using Alloy 800H. The long-term goal of the program is to progress towards demonstration of small heat exchanger unit cells fabricated with diffusion welds. Demonstration through mechanical testing of the unit cells will support American Society of Mechanical Engineers rules and standards development, reduce technical risk, and provide proof of concept for heat exchanger fabrication methods needed to deploy heat exchangers in several potential NGNP configurations.1 Researchers also evaluated the usefulness of modern thermodynamic and diffusion computational tools (Thermo-Calc and Dictra) in optimizing the parameters for diffusion welding of Alloy 800H. The modeling efforts suggested a temperature of 1150 C for 1 hour with an applied pressure of 5 MPa using 15 {micro}m nickel foil as joint filler to reduce chromium oxidation on the welded surfaces. Good agreement between modeled and experimentally determined concentration gradients was achieved

Numerical simulation of shell-side heat transfer and flow of natural circulation heat exchanger

International Nuclear Information System (INIS)

Xue Ruojun; Deng Chengcheng; Li Chaojun; Wang Mingyuan

2012-01-01

In order to analyze the influence on the heat transfer and flow characteristics of the heat exchanger model of different solving models and structures, a variety of transformation to the model equivalent for the heat exchanger was studied. In this paper, Fluent software was used to simulate the temperature-field and flow-field of the equivalent model, and investigate its heat-transferring and flow characteristics. Through comparative analysis of the distribution of temperature-field and flow-field for different models, the heat-transferring process and natural convection situation of heat exchanger were deeply understood. The results show that the temperature difference between the inside and outside of the natural circulation heat exchanger tubes is larger and the flow is more complex, so the turbulence model is the more reasonable choice. Asymmetry of tubes position makes the flow and heat transfer of the fluid on both sides to be dissymmetrical and makes the fluid interaction, and increases the role of natural convection. The complex structure of heat exchanger makes the flow and heat transfer of the fluid on both sides to be irregular to some extent when straight tubes into C-bent are transformed, and all these make the turbulence intensity increase and improve the effect of heat transfer. (authors)

Preliminary thermal sizing of intermediate heat exchanger for NHDD system

International Nuclear Information System (INIS)

Kim, Chan Soo; Hong, Sung Deok; Kim, Yong Wan; Chang, Jongh Wa

2009-01-01

Nuclear Hydrogen Development and Demonstration (NHDD) system is a Very High Temperature gascooled Reactor (VHTR) coupled with hydrogen production systems. Intermediate heat exchanger transfers heat from the nuclear reactor to the hydrogen production system. This study presented the sensitivity analysis on a preliminary thermal sizing of the intermediate heat exchanger. Printed Circuit Heat Exchanger (PCHE) was selected for the thermal sizing because the printed circuit heat exchanger has the largest compactness among the heat exchanger types. The analysis was performed to estimate the effect of key parameters including the operating condition of the intermediate system, the geometrical factors of the PCHE, and the working fluid of the intermediate system.

A fundamentally new approach to air-cooled heat exchangers.

Energy Technology Data Exchange (ETDEWEB)

Koplow, Jeffrey P.

2010-01-01

We describe breakthrough results obtained in a feasibility study of a fundamentally new architecture for air-cooled heat exchangers. A longstanding but largely unrealized opportunity in energy efficiency concerns the performance of air-cooled heat exchangers used in air conditioners, heat pumps, and refrigeration equipment. In the case of residential air conditioners, for example, the typical performance of the air cooled heat exchangers used for condensers and evaporators is at best marginal from the standpoint the of achieving maximum the possible coefficient of performance (COP). If by some means it were possible to reduce the thermal resistance of these heat exchangers to a negligible level, a typical energy savings of order 30% could be immediately realized. It has long been known that a several-fold increase in heat exchanger size, in conjunction with the use of much higher volumetric flow rates, provides a straight-forward path to this goal but is not practical from the standpoint of real world applications. The tension in the market place between the need for energy efficiency and logistical considerations such as equipment size, cost and operating noise has resulted in a compromise that is far from ideal. This is the reason that a typical residential air conditioner exhibits significant sensitivity to reductions in fan speed and/or fouling of the heat exchanger surface. The prevailing wisdom is that little can be done to improve this situation; the 'fan-plus-finned-heat-sink' heat exchanger architecture used throughout the energy sector represents an extremely mature technology for which there is little opportunity for further optimization. But the fact remains that conventional fan-plus-finned-heat-sink technology simply doesn't work that well. Their primary physical limitation to performance (i.e. low thermal resistance) is the boundary layer of motionless air that adheres to and envelops all surfaces of the heat exchanger. Within this

Thermal diffusivity measurement of erythritol and numerical analysis of heat storage performance on a fin-type heat exchanger

International Nuclear Information System (INIS)

Zamengo, Massimiliano; Funada, Tomohiro; Morikawa, Junko

2017-01-01

Highlights: • Thermal diffusivity of Erythritol was measured by temperature wave method. • Thermal diffusivity was measured in function of temperature and during phase change. • Database of temperature-dependent thermal properties is used for numerical analysis. • Heat transfer and heat storage were analyzed in a fin-type heat exchanger. • Use of temperature-dependent properties in calculations lead to longer melting time. - Abstract: Temperature dependency of thermal diffusivity of erythritol was measured by temperature wave analysis (TWA) method. This modulating technique allowed measuring thermal diffusivity continuously, even during the phase transition solid-liquid. Together with specific heat capacity and specific enthalpy measured by differential scanning calorimetry, the values of measured properties were utilized in a bi-dimensional numerical model for analysis of heat transfer and heat storage performance. The geometry of the model is representative of a cross section of a fin-type heat exchanger, in which erythritol is filling the interspaces between fins. Time-dependent temperature change and heat storage performance were analyzed by considering the variation of thermophysical properties as a function of temperature. The numerical method can be utilized for a fast parametric analysis of heat transfer and heat storage performance into heat storage systems of phase-change materials and composites.

Intermediate heat exchanger for HTR process heat application

International Nuclear Information System (INIS)

Crambes, M.

1980-01-01

In the French study on the nuclear gasification of coal, the following options were recommended: Coal hydrogenation, the hydrogen being derived from CH 4 reforming under the effects of HTR heat; the use of an intermediate helium circuit between the nuclear plant and the reforming plant. The purpose of the present paper is to describe the heat exchanger designed to transfer heat from the primary to the intermediate circuit

Integration of Heat Exchangers with Thermoelectric Modules

DEFF Research Database (Denmark)

Rezaniakolaei, Alireza

2017-01-01

processes wherein the critical system components such as the TEG module and the heat exchangers are thermally coupled. The optimization techniques of the TEG systems coupled with the heat transfer through the system using a maximum efficiency-power map for waste heat recovery applications offer maximum...... thermally interdependent in the system designs. This chapter studies the effect of the heat exchangers design on system performance, and discusses the challenges through accurate analyses techniques while introducing proper cooling technologies. Proper design of a TEG system involves design optimization...

A heat exchanger analogy of automotive paint ovens

International Nuclear Information System (INIS)

Rao, Preetham P.

2013-01-01

Computational prediction of vehicle temperatures in an automotive paint oven is essential to predict paint quality and manufacturability. The complex geometry of vehicles, varying scales in the flow, transient nature of the process, and the tightly coupled conjugate heat transfer render the numerical models computationally very expensive. Here, a novel, simplified model of the oven is developed using an analogy to a three-stream cross flow heat exchanger that transfers heat from air to a series of moving bodies and supporting carriers. The analogous heat exchanger equations are developed and solved numerically. Steady state Computational Fluid Dynamics (CFD) simulations are carried out to model the flow field and to extract the heat transfer coefficients around the body and carriers. The air temperature distribution from the CFD models is used as a boundary condition in the analogous model. Correction coefficients are used in the analogy to take care of various assumptions. These are determined from existing test data. The same corrections are used to predict air temperatures for a modified configuration of the oven and a different vehicle. The method can be used to conduct control volume analysis of ovens to determine energy efficiency, and to study new vehicle or oven designs. -- Highlights: • Analogy of an automotive paint oven as a three stream cross flow heat exchanger. • The three streams are vehicle bodies, carriers and hot air. • Convection coefficients and inlet air stream temperatures from steady CFD simulations. • Analogy useful for overall energy efficiency analysis of conveyor ovens in general

Complex Heat Exchangers for Improved Performance

Science.gov (United States)

Bran, Gabriela Alejandra

After a detailed literature review, it was determined that there was a need for a more comprehensive study on the transient behavior of heat exchangers. Computational power was not readily available when most of the work on transient heat exchangers was done (1956 - 1986), so most of these solutions have restrictions, or very specific assumptions. More recently, authors have obtained numerical solutions for more general problems (2003 - 2013), but they have investigated very specific conditions, and cases. For a more complex heat exchanger (i.e. with heat generation), the transient solutions from literature are no longer valid. There was a need to develop a numerical model that relaxes the restrictions of current solutions to explore conditions that have not been explored. A one dimensional transient heat exchanger model was developed. There are no restrictions on the fluids and wall conditions. The model is able to obtain a numerical solution for a wide range of fluid properties and mass flow rates. Another innovative characteristic of the numerical model is that the boundary and initial conditions are not limited to constant values. The boundary conditions can be a function of time (i.e. sinusoidal signal), and the initial conditions can be a function of position. Four different cases were explored in this work. In the first case, the start-up of a system was investigated where the whole system is assumed to be at the same temperature. In the second case, the new steady state in case one gets disrupted by a smaller inlet temperature step change. In the third case, the new steady state in case one gets disrupted by a step change in one of the mass flow rates. The response of these three cases show that there are different transient behaviors, and they depend on the conditions imposed on the system. The fourth case is a system that has a sinusoidal time varying inlet temperature for one of the flows. The results show that the sinusoidal behavior at the inlet

Calculation of Heat Exchange and Changing Phase Ratio in Extended Flowing Heat Accumulators on Phase Transitions with Rectangular Inserts

Directory of Open Access Journals (Sweden)

I. G. Zorina

2016-01-01

Full Text Available To use the renewable power sources such as solar, wind, biogas, and others is complicated because of their sporadic supply. Thus and so, energy accumulation makes the user independent on the operating mode of the power source.Some of the heat accumulation methods can be realized with accumulators using phase transitions and based on the heat storage materials that change their state of aggregation during storage and rejection of thermal energy. In comparison with the gravel or liquid heat accumulators these devices are compact and provide high density of stored energy. To intensify heat exchange in such devices, are used highly heat-conductive metallic inсlusions of different shape, capsular laying or heat storage materials placed in the form of inserts, extended heat exchange surfaces, etc.Heat transfer of accumulator using phase transitions is calculated through solving a nonlinear Stefan problem. For calculation, are, usually, used various sufficiently time-consuming methods.The paper presents a heat transfer calculation when changing the aggregation state of substance. Its recommendation is to use the analytical dependences that allow calculation of heat exchange characteristics with charging phase transition accumulators of a capsular type in which a heat storage material is in cross-inserts.It is assumed that heat transfer in the coolant flow is one-dimensional, thermal and physical properties of heat storage material and coolant are constant, and heat transfer in the accumulator using phase transitions is quasi-stationary.

An experimental study on the thermal and fouling characteristics in a washable shell and helically coiled heat exchanger by the Wilson plot method

Energy Technology Data Exchange (ETDEWEB)

Koo, Kyoung Min; Ahn, Young Chull [Pusan National University, Busan (Korea, Republic of); Hwang, Jun Hyeon; Hur, Hyun; Na, Byung Chul; Hwang, Yoon Jae; Kim, Byung Soon [LG Electronics, Changwon (Korea, Republic of); Lee, Jae Keun [EcoEnergy Research Institute, Busan (Korea, Republic of)

2016-06-15

Brazed plate heat exchangers (BPHEX) are broadly used in water source heat pump systems for their large heat transfer capacity. Despite their high heat transfer rate, their high-performance rate tends to decrease sharply, due to fouling and they cannot be cleaned. So the thermal and fouling resistances of washable Shell and helically coiled tube heat exchangers (SCHEX) are designed and experimentally investigated in this study. Heat exchangers with two different tube types are studied and compared with a brazed plate heat exchanger. The overall thermal resistance coefficient of the heat exchangers as determined by using Wilson plots is 38% lower than that of the brazed plate heat exchanger at a Reynolds number of 2460. Fouling test results revealed that regular maintenance and physical cleaning can be used to maintain the thermal resistance of fouling of the washable heat exchanger at a level equal to or less than that of the brazed plate heat exchanger.

Specialists' meeting on heat exchanging components of gas-cooled reactors

Energy Technology Data Exchange (ETDEWEB)

NONE

1984-07-01

The objective of the Meeting sponsored by IAEA was to provide a forum for the exchange and discussion of technical information related to heat exchanging and heat conducting components for gas-cooled reactors. The technical part of the meeting covered eight subjects: Heat exchanging components for process heat applications, design and requirements, and research and development programs; Status of the design and construction of intermediate He/He exchangers; Design, construction and performance of steam generators; Metallic materials and design codes; Design and construction of valves and hot gas ducts; Description of component test facilities and test results; Manufacturing of heat exchanging components.

Practical design of a heat exchanger for dilution refrigeration. 1

Energy Technology Data Exchange (ETDEWEB)

Oda, Y; Fujii, G; Nagano, H [Tokyo Univ. (Japan). Inst. for Solid State Physics

1978-02-01

A compact heat exchanger for a dilution refrigerator with a high thermal efficiency is presented. Discrete heat exchangers with by-pass channels were used to decrease the flow impedance. This heat exchanger was designed so that the thermal conductance of liquid along the stream was greatly reduced. The effective thickness of the sponge material in the heat exchanger and mixer is also discussed. The obtained minimum temperatures of 12 mK was very close to the designed value of 10.8 mK. Moreover a rapid response was obtained. This is attributed to the small liquid volume of the heat exchanger.

Specialists' meeting on heat exchanging components of gas-cooled reactors

International Nuclear Information System (INIS)

1984-01-01

The objective of the Meeting sponsored by IAEA was to provide a forum for the exchange and discussion of technical information related to heat exchanging and heat conducting components for gas-cooled reactors. The technical part of the meeting covered eight subjects: Heat exchanging components for process heat applications, design and requirements, and research and development programs; Status of the design and construction of intermediate He/He exchangers; Design, construction and performance of steam generators; Metallic materials and design codes; Design and construction of valves and hot gas ducts; Description of component test facilities and test results; Manufacturing of heat exchanging components

Feedwater heater performance evaluation using the heat exchanger workstation

International Nuclear Information System (INIS)

Ranganathan, K.M.; Singh, G.P.; Tsou, J.L.

1995-01-01

A Heat Exchanger Workstation (HEW) has been developed to monitor the condition of heat exchanging equipment power plants. HEW enables engineers to analyze thermal performance and failure events for power plant feedwater heaters. The software provides tools for heat balance calculation and performance analysis. It also contains an expert system that enables performance enhancement. The Operation and Maintenance (O ampersand M) reference module on CD-ROM for HEW will be available by the end of 1995. Future developments of HEW would result in Condenser Expert System (CONES) and Balance of Plant Expert System (BOPES). HEW consists of five tightly integrated applications: A Database system for heat exchanger data storage, a Diagrammer system for creating plant heat exchanger schematics and data display, a Performance Analyst system for analyzing and predicting heat exchanger performance, a Performance Advisor expert system for expertise on improving heat exchanger performance and a Water Calculator system for computing properties of steam and water. In this paper an analysis of a feedwater heater which has been off-line is used to demonstrate how HEW can analyze the performance of the feedwater heater train and provide an economic justification for either replacing or repairing the feedwater heater

Numerical investigation on a novel shell-and-tube heat exchanger with plate baffles and experimental validation

International Nuclear Information System (INIS)

Yang, Jie; Liu, Wei

2015-01-01

Highlights: • A novel shell-and-tube heat exchanger with plate baffles is proposed. • Heat transfer and pressure drop of computational calculations are studied. • Experimental method is carried out to verify the modeling approach. • Path lines, temperature field and pressure field are analyzed. - Abstract: A novel shell-and-tube heat exchanger with new plate baffles is proposed. It is numerically investigated in comparison with a shell-and-tube heat exchanger with rod baffles. Commercial softwares FLUENT 6.3 and GAMBIT 2.3 are adopted for modeling and computational calculations. The modeling approach is verified with experimental approach. The shell-side results of heat transfer, flow performance, and comprehensive performance are analyzed. The Nusselt number for the plate baffles heat exchanger is around 128–139% of that for the rod baffles heat exchanger. The pressure drop for the novel one is about 139–147% of that for the rod baffles heat exchanger. Overall, the novel plate baffles heat exchanger illustrates evidently higher comprehensive performance (115–122%) than the rod baffles one. The temperature field, pressure field, and path lines are analyzed to demonstrate the advantage of the novel shell-and-tube heat exchanger

Inquiry of selected topics on heat exchanger design

International Nuclear Information System (INIS)

Mueller, A.C.

1977-01-01

Three specific topics of heat exchanger design are discussed. First is an examination of the effect of maldistribution on the performance of an exchanger. Three different patterns of maldistribution are investigated and for each type when the overall coefficient is independent of the maldistribution (constant) and when the maldistributed fluid is the controlling resistance and, hence, is a function of the maldistribution. It is the purpose of this investigation to determine how serious the maldistribution problem can be and hopefully, develop guidelines for the designer. Second, the simple laminar flow in tube heat transfer problem was examined with the further complications of appreciable external resistance and for countercurrent flow with appreciable temperature changes in the secondary fluid. This is a complex problem theoretically and it is shown how this would be simplified by means of several simple plots. Based on an old analog solution, the possible error if one used the conventional methods of applying overall coefficients in the design of laminar flow exchangers is discussed. Third, laminar flow heat transfer in tube banks was reviewed. The fundamental problem here is how does one handle the effect of the number of tube rows in baffled exchangers. Another form of correlation is suggested but basically it was found that insufficient experimental data were available to determine the best form of correlation. Further experimental data are needed

Liquid-metal-gas heat exchanger for HTGR type reactors

International Nuclear Information System (INIS)

Werth, G.

1980-01-01

The aim of this study is to investigate the heat transfer characteristics of a liquid metal heat exchanger (HE) for a helium-cooled high temperature reactor. A tube-type heat exchanger is considered as well as two direct exchangers: a bubble-type heat exchanger and a heat exchanger according to the spray principle. Experiments are made in order to determine the gas content of bubble-type heat exchangers, the dependence of the droplet diameter on the nozzle diameter, the falling speed of the droplets, the velocity of the liquid jet, and the temperature variation of liquid jets. The computer codes developed for HE calculation are structured so that they may be used for gas/liquid HE, too. Each type of HE that is dealt with is designed by accousting for a technical and an economic assessment. The liquid-lead jet spray is preferred to all other types because of its small space occupied and its simple design. It shall be used in near future in the HTR by the name of lead/helium HE. (GL) [de

Study of a Coil Heat Exchanger with an Ice Storage System

Directory of Open Access Journals (Sweden)

Yan Li

2017-12-01

Full Text Available In this study, a coil heat exchanger with an ice storage system is analyzed by theoretical analysis, numerical analysis, and experimental analysis. The dynamic characteristics of ice thickness variation is studied by means of unstable heat conduction theory in cylindrical coordinates, and the change rule of the ice layer thickness is obtained. The computational fluid dynamics method is employed to simulate the flow field and ice melting process of the coil heat exchanger. The effect of the agitator height on the flow characteristics and heat transfer characteristics is investigated. The numerical results show that the turbulence intensity of the fluid near the wall of the heat exchanger is the largest with an agitator height of 80 mm. Furthermore, the process of ice melting is analyzed. The ice on the outer side of the evaporator tube close to the container wall melts faster than the inner side and this agrees well with the experimental result. The experimental study on the process of the operational period and deicing of the coil heat exchanger is conducted and the temperature variation curves are obtained by the arrangement of thermocouples. It is found that the temperature of the evaporating tube increases with increasing height in the process of ice storage.

Computer aided heat transfer analysis in a laboratory scaled heat exchanger unit

International Nuclear Information System (INIS)

Gunes, M.

1998-01-01

In this study. an explanation of a laboratory scaled heat exchanger unit and a software which is developed to analyze heat transfer. especially to use it in heat transfer courses, are represented. Analyses carried out in the software through sample values measured in the heat exchanger are: (l) Determination of heat transfer rate, logarithmic mean temperature difference and overall heat transfer coefficient; (2)Determination of convection heat transfer coefficient inside and outside the tube and the effect of fluid velocity on these; (3)Investigation of the relationship between Nusselt Number. Reynolds Number and Prandtl Number by using multiple non-linear regression analysis. Results are displayed on the screen graphically

Diffusion bonding in compact heat exchangers

International Nuclear Information System (INIS)

Southall, David

2009-01-01

Heatric's diffusion bonding process is a solid-state joining technology that produces strong, compact, all-metal heat exchanger cores. Diffusion bonding allows for a large quantity of joints to be made in geometries that would normally be inaccessible for conventional welding techniques. Since Heatric's diffusion bonding process uses no interlayer or braze alloy, the resulting heat exchanger core has consistent chemistry throughout and, under carefully controlled conditions, a return to parent metal strength can be reached. This paper will provide an overview of the diffusion bonding process and its origins, and also its application to compact heat exchanger construction. The paper will then discuss recent work that has been done to compare mechanical properties of Heatric's diffusion bonded material with material that has been conventionally welded, as well as with material tested in the as-received condition. (author)

Geothermal heat exchanger with coaxial flow of fluids

Directory of Open Access Journals (Sweden)

Pejić Dragan M.

2005-01-01

Full Text Available The paper deals with a heat exchanger with coaxial flow. Two coaxial pipes of the secondary part were placed directly into a geothermal boring in such a way that geothermal water flows around the outer pipe. Starting from the energy balance of the exchanger formed in this way and the assumption of a study-state operating regime, a mathematical model was formulated. On the basis of the model, the secondary circle output temperature was determined as a function of the exchanger geometry, the coefficient of heat passing through the heat exchange areas, the average mass isobaric specific heats of fluid and mass flows. The input temperature of the exchanger secondary circle and the temperature of the geothermal water at the exit of the boring were taken as known values. Also, an analysis of changes in certain factors influencing the secondary water temperature was carried out. The parameters (flow temperature of the deep boring B-4 in Sijarinska Spa, Serbia were used. The theoretical results obtained indicate the great potential of this boring and the possible application of such an exchanger.

Tube in shell heat exchangers

International Nuclear Information System (INIS)

Hayden, O.; Willby, C.R.; Sheward, G.E.; Ormrod, D.T.; Firth, G.F.

1980-01-01

An improved tube-in-shell heat exchanger to be used between liquid metal and water is described for use in the liquid metal coolant system of fast breeder reactors. It is stated that this design is less prone to failures which could result in sodium water reactions than previous exchangers. (UK)

Horizontal Heat Exchanger Design and Analysis for Passive Heat Removal Systems

Energy Technology Data Exchange (ETDEWEB)

Vierow, Karen

2005-08-29

This report describes a three-year project to investigate the major factors of horizontal heat exchanger performance in passive containment heat removal from a light water reactor following a design basis accident LOCA (Loss of Coolant Accident). The heat exchanger studied in this work may be used in advanced and innovative reactors, in which passive heat removal systems are adopted to improve safety and reliability The application of horizontal tube-bundle condensers to passive containment heat removal is new. In order to show the feasibility of horizontal heat exchangers for passive containment cooling, the following aspects were investigated: 1. the condensation heat transfer characteristics when the incoming fluid contains noncondensable gases 2. the effectiveness of condensate draining in the horizontal orientation 3. the conditions that may lead to unstable condenser operation or highly degraded performance 4. multi-tube behavior with the associated secondary-side effects This project consisted of two experimental investigations and analytical model development for incorporation into industry safety codes such as TRAC and RELAP. A physical understanding of the flow and heat transfer phenomena was obtained and reflected in the analysis models. Two gradute students (one funded by the program) and seven undergraduate students obtained research experience as a part of this program.

Heat Exchanger Lab for Chemical Engineering Undergraduates

Science.gov (United States)

Rajala, Jonathan W.; Evans, Edward A.; Chase, George G.

2015-01-01

Third year chemical engineering undergraduate students at The University of Akron designed and fabricated a heat exchanger for a stirred tank as part of a Chemical Engineering Laboratory course. The heat exchanger portion of this course was three weeks of the fifteen week long semester. Students applied concepts of scale-up and dimensional…

HEAT TRANSFER METHOD

Science.gov (United States)

Gambill, W.R.; Greene, N.D.

1960-08-30

A method is given for increasing burn-out heat fluxes under nucleate boiling conditions in heat exchanger tubes without incurring an increase in pumping power requirements. This increase is achieved by utilizing a spinning flow having a rotational velocity sufficient to produce a centrifugal acceleration of at least 10,000 g at the tube wall. At this acceleration the heat-transfer rate at burn out is nearly twice the rate which can be achieved in a similar tube utilizing axial flow at the same pumping power. At higher accelerations the improvement over axial flow is greater, and heat fluxes in excess of 50 x 10/sup 6/ Btu/hr/sq ft can be achieved.

Air-side performance evaluation of three types of heat exchangers in dry, wet and periodic frosting conditions

Energy Technology Data Exchange (ETDEWEB)

Zhang, Ping [Zhejiang Vocational College of Commerce, Hangzhou, Binwen Road 470 (China); Department of Mechanical Science and Engineering University of Illinois at Urbana-Champaign 1206 West Green Street, Urbana, IL 61801 (United States); Hrnjak, P.S. [Department of Mechanical Science and Engineering University of Illinois at Urbana-Champaign 1206 West Green Street, Urbana, IL 61801 (United States)

2009-08-15

The performances of three types of heat exchangers that use the louver fin geometry: (1) parallel flow parallel fin with extruded flat tubes heat exchanger (PF{sup 2}), (2) parallel flow serpentine fin with extruded flat tubes heat exchanger (PFSF) and (3) round tube wave plate fin heat exchanger (RTPF) have been experimentally studied under dry, wet and frost conditions and results are presented. The parameters quantified include air-side pressure drop, water retention on the surface of the heat exchanger, capacity and overall heat transfer coefficient for air face velocity 0.9, 2 and 3 m/s, air humidity 70% and 80% and different orientations. The performances of three types of heat exchanger are compared and the results obtained are presented. The condensate drainage behavior of the air-side surface of these three heat exchanger types was studied using both the dip testing method and wind tunnel experiment. (author)

Ground Source Heat Pump Sub-Slab Heat Exchange Loop Performance in a Cold Climate

Energy Technology Data Exchange (ETDEWEB)

Mittereder, N.; Poerschke, A.

2013-11-01

This report presents a cold-climate project that examines an alternative approach to ground source heat pump (GSHP) ground loop design. The innovative ground loop design is an attempt to reduce the installed cost of the ground loop heat exchange portion of the system by containing the entire ground loop within the excavated location beneath the basement slab. Prior to the installation and operation of the sub-slab heat exchanger, energy modeling using TRNSYS software and concurrent design efforts were performed to determine the size and orientation of the system. One key parameter in the design is the installation of the GSHP in a low-load home, which considerably reduces the needed capacity of the ground loop heat exchanger. This report analyzes data from two cooling seasons and one heating season. Upon completion of the monitoring phase, measurements revealed that the initial TRNSYS simulated horizontal sub-slab ground loop heat exchanger fluid temperatures and heat transfer rates differed from the measured values. To determine the cause of this discrepancy, an updated model was developed utilizing a new TRNSYS subroutine for simulating sub-slab heat exchangers. Measurements of fluid temperature, soil temperature, and heat transfer were used to validate the updated model.

Investigation and optimization of the depth of flue gas heat recovery in surface heat exchangers

Science.gov (United States)

Bespalov, V. V.; Bespalov, V. I.; Melnikov, D. V.

2017-09-01

Economic issues associated with designing deep flue gas heat recovery units for natural gas-fired boilers are examined. The governing parameter affecting the performance and cost of surface-type condensing heat recovery heat exchangers is the heat transfer surface area. When firing natural gas, the heat recovery depth depends on the flue gas temperature at the condenser outlet and determines the amount of condensed water vapor. The effect of the outlet flue gas temperature in a heat recovery heat exchanger on the additionally recovered heat power is studied. A correlation has been derived enabling one to determine the best heat recovery depth (or the final cooling temperature) maximizing the anticipated reduced annual profit of a power enterprise from implementation of energy-saving measures. Results of optimization are presented for a surface-type condensing gas-air plate heat recovery heat exchanger for the climatic conditions and the economic situation in Tomsk. The predictions demonstrate that it is economically feasible to design similar heat recovery heat exchangers for a flue gas outlet temperature of 10°C. In this case, the payback period for the investment in the heat recovery heat exchanger will be 1.5 years. The effect of various factors on the optimal outlet flue gas temperature was analyzed. Most climatic, economical, or technological factors have a minor effect on the best outlet temperature, which remains between 5 and 20°C when varying the affecting factors. The derived correlation enables us to preliminary estimate the outlet (final) flue gas temperature that should be used in designing the heat transfer surface of a heat recovery heat exchanger for a gas-fired boiler as applied to the specific climatic conditions.

Design, construction and operation experience of the He-He intermediate heat exchanger

International Nuclear Information System (INIS)

Itoh, M.

1980-01-01

The conditions required for the primary helium, which is the cooling medium for the high temperature gas cooled reactor, are prescribed to be 1,000 0 C in temperature and 40 kgf/cm 2 in pressure at the outlet of the reactor, while the conditions required for the secondary helium at the outlet of the intermediate heat exchanger are prescribed to be 925 0 C in temperature and 45 kgf/cm 2 in pressure. This means that relatively high temperatures and high pressure are required for the system. The purpose of the present research and development project is to establish a design method, safety evaluation techniques, and safety-securing measures to be applied to an intermediate heat exchanger and to the overall heat exchanging system, which will satisfy those strict operating conditions as mentioned above. Research and development work on the high temperature heat exchanger has been and is being carried out

Secondary heat exchanger design and comparison for advanced high temperature reactor

International Nuclear Information System (INIS)

Sabharwall, P.; Kim, E. S.; Siahpush, A.; McKellar, M.; Patterson, M.

2012-01-01

Next generation nuclear reactors such as the advanced high temperature reactor (AHTR) are designed to increase energy efficiency in the production of electricity and provide high temperature heat for industrial processes. The efficient transfer of energy for industrial applications depends on the ability to incorporate effective heat exchangers between the nuclear heat transport system and the industrial process heat transport system. This study considers two different types of heat exchangers - helical coiled heat exchanger and printed circuit heat exchanger - as possible options for the AHTR secondary heat exchangers with distributed load analysis and comparison. Comparison is provided for all different cases along with challenges and recommendations. (authors)

Materials for nuclear diffusion-bonded compact heat exchangers

International Nuclear Information System (INIS)

Li, Xiuqing; Smith, Tim; Kininmont, David; Dewson, Stephen John

2009-01-01

This paper discusses the characteristics of materials used in the manufacture of diffusion bonded compact heat exchangers. Heatric have successfully developed a wide range of alloys tailored to meet process and customer requirements. This paper will focus on two materials of interest to the nuclear industry: dual certified SS316/316L stainless steel and nickel-based alloy Inconel 617. Dual certified SS316/316L is the alloy used most widely in the manufacture of Heatric's compact heat exchangers. Its excellent mechanical and corrosion resistance properties make it a good choice for use with many heat transfer media, including water, carbon dioxide, liquid sodium, and helium. As part of Heatric's continuing product development programme, work has been done to investigate strengthening mechanisms of the alloy; this paper will focus in particular on the effects of nitrogen addition. Another area of Heatric's programme is Alloy 617. This alloy has recently been developed for diffusion bonded compact heat exchanger for high temperature nuclear applications, such as the intermediate heat exchanger (IHX) for the very high temperature nuclear reactors for production of electricity, hydrogen and process heat. This paper will focus on the effects of diffusion bonding process and cooling rate on the properties of alloy 617. This paper also compares the properties and discusses the applications of these two alloys to compact heat exchangers for various nuclear processes. (author)

Experimental Investigation of Ice Phase Change Material Heat Exchangers

Science.gov (United States)

Leimkuehler, Thomas O.; Stephan, Ryan A.

2012-01-01

Phase change materials (PCM) may be useful for spacecraft thermal control systems that involve cyclical heat loads or cyclical thermal environments. Thermal energy can be stored in the PCM during peak heat loads or in adverse thermal environments. The stored thermal energy can then be released later during minimum heat loads or in more favorable thermal environments. This can result in a decreased turndown ratio for the radiator and a reduced system mass. The use of water as a PCM rather than the more traditional paraffin wax has the potential for significant mass reduction since the latent heat of formation of water is approximately 70% greater than that of wax. One of the potential drawbacks of using ice as a PCM is its potential to rupture its container as water expands upon freezing. In order to develop a space qualified ice PCM heat exchanger, failure mechanisms must first be understood. Therefore, a methodical experimental investigation has been undertaken to demonstrate and document specific failure mechanisms due to ice expansion in the PCM. A number of ice PCM heat exchangers were fabricated and tested. Additionally, methods for controlling void location in order to reduce the risk of damage due to ice expansion were investigated. This paper presents an overview of the results of this investigation from the past three years.

New waste heat district heating system with combined heat and power based on absorption heat exchange cycle in China

International Nuclear Information System (INIS)

Sun Fangtian; Fu Lin; Zhang Shigang; Sun Jian

2012-01-01

A new waste heat district heating system with combined heat and power based on absorption heat exchange cycle (DHAC) was developed to increase the heating capacity of combined heat and power (CHP) through waste heat recovery, and enhance heat transmission capacity of the existing primary side district heating network through decreasing return water temperature by new type absorption heat exchanger (AHE). The DHAC system and a conventional district heating system based on CHP (CDH) were analyzed in terms of both thermodynamics and economics. Compared to CDH, the DHAC increased heating capacity by 31% and increased heat transmission capacity of the existing primary side district heating network by 75%. The results showed that the exergetic efficiency of DHAC was 10.41% higher and the product exergy monetary cost was 36.6¥/GJ less than a CHD. DHAC is an effective way to increase thermal utilization factor of CHP, and to reduce district heating cost. - Highlights: ► Absorption heat pumps are used to recover waste heat in CHP. ► Absorption heat exchanger can reduce exergy loss in the heat transfer process. ► New waste heat heating system (DHAC) can increase heating capacity of CHP by 31%. ► DHAC can enhance heat transmission capacity of the primary pipe network by 75%. ► DHAC system has the higher exergetic efficiency and the better economic benefit.

Heat transfer studies on spiral plate heat exchanger

Directory of Open Access Journals (Sweden)

Rajavel Rangasamy

2008-01-01

Full Text Available In this paper, the heat transfer coefficients in a spiral plate heat exchanger are investigated. The test section consists of a plate of width 0.3150 m, thickness 0.001 m and mean hydraulic diameter of 0.01 m. The mass flow rate of hot water (hot fluid is varying from 0.5 to 0.8 kg/s and the mass flow rate of cold water (cold fluid varies from 0.4 to 0.7 kg/s. Experiments have been conducted by varying the mass flow rate, temperature, and pressure of cold fluid, keeping the mass flow rate of hot fluid constant. The effects of relevant parameters on spiral plate heat exchanger are investigated. The data obtained from the experimental study are compared with the theoretical data. Besides, a new correlation for the Nusselt number which can be used for practical applications is proposed.

Continued evaluation of compact heat exchangers for OTEC evaluation. Final report

Energy Technology Data Exchange (ETDEWEB)

McGowan, J.G.

1979-10-01

The objectives of this work investigating the applicability of compact plate heat type heat exchangers to OTEC power systems were: (1) an analytical and experimental evaluation of the performance characteristics of compact heat exchangers using ammonia as the working fluid operating under the entire range of OTEC system conditions; and (2) an evaluation of the applicable manufacturing processes, maintenance requirements, and arrangement concepts for large-scale compact OTEC heat exchangers with specific emphasis on total economics. The work was carried out to establish the applicability of compact plate type heat exchangers to OTEC power systems and to provide: (1) experimental verification of predicted performance (heat transfer and fluid flow) under OTEC operating conditions (using NH/sub 3/); (2) provide initial performance data for several desirable plate type OTEC heat exchanger panels; (3) provide test apparatus for continued experimental testing of OTEC compact heat exchanger panels; and (4) provide design information on applicable manufacturing processes maintenance requirements and arrangement concepts for plate type heat exchangers.

An innovative plate heat exchanger of enhanced compactness

International Nuclear Information System (INIS)

Vitillo, Francesco; Cachon, Lionel; Reulet, Philippe; Laroche, Emmanuel; Millan, Pierre

2015-01-01

In the framework of CEA R&D program to develop the Advanced Sodium Technological Reactor for Industrial Demonstration (ASTRID), the present work aims to demonstrate the industrial interest of an innovative compact heat exchanger technology. In fact, one of the main innovations of the ASTRID reactor could be the use of a Brayton Gas-power conversion system, in order to avoid the energetic sodium–water interaction that might occur if a traditional Rankine cycle was used. The present work aims to study the thermal-hydraulic performance of the innovative compact heat exchanger concept. Hence, thanks to a trustful numerical model, friction factor and heat transfer correlations are obtained. Then, a global compactness comparison strategy is proposed, taking into account design constraints. Finally, it is demonstrated that the innovative heat exchanger concept is more compact then other already industrial technologies of interest, showing that is can be considered to warrant serious consideration for future ASTRID design as well as for any industrial application that needs very compact heat exchanger technologies. - Highlights: • We propose a new innovative compact heat exchanger technology. • We provide thermal-hydraulic correlations for designers. • We provide a comparison strategy with existing technologies. • We demonstrate the industrial interest of the innovative concept

Heat exchanger operation in the externally heated air valve engine with separated settling chambers

International Nuclear Information System (INIS)

Kazimierski, Zbyszko; Wojewoda, Jerzy

2014-01-01

The crucial role in the externally heated air valve engine is played by its heat exchangers which work in a closed cycle. These are: a heater and a cooler and they are subject to a numerical analysis in the paper. Both of them are equipped with fixed volumes that are separate settling chambers causing that heat exchangers behave as almost stationary recuperators and analysis of the stationary behaviour is the main goal of the paper. Power and efficiency of the engine must be not lower than their averaged values for the same engine working in unsteady conditions. The results of calculations confirm such a statement. The pressure drop in the exchanger is another natural phenomenon presented. It has been overcome by use of additional blowers and the use of them is an additional focus of the presented analysis. A separation of settling chambers and additional blowers is a novelty in the paper. There is also a pre-heater applied in the engine which does not differ from well-known heat exchangers met in energy generation devices. The main objective of the paper is to find the behaviour of the engine model under stationary conditions of the heat exchangers and compare it with the non-stationary ones. - Highlights: • Externally heated air engine combined with forced working gas flow (supercharging). • Separate settling chambers allow for achieving stable and constant heat exchange parameters. • Pressure drop in heat exchangers overcome by additional blowers. • Reciprocating piston air engine, cam governing system, standard lubrication for externally heated engine. • Different fuels: oil, coal, gas, biomass also solar or nuclear energy

Parametric study on design fractors for the SCS heat exchanger using the Taguchi method

International Nuclear Information System (INIS)

Kim, S. H.; Choi, B. S.; Yoon, J. H.; Jang, M. H.

2002-01-01

Using Taguchi method, design factors, i.e. control factors of the shutdown cooling heat exchanger were investigated to qualify the effect for the time elapsed after the beginning of the system operation. Levels of the control factors were selected from calculations based on the effectiveness-NTU method. From 18 simulations with the KDESCENT program, it was found that the performance of the system is greatly influenced by inlet temperature from the component cooling water at the shell side and mass flow rate of the reactor coolant at the tube side. The Taguchi method makes it possible to select the control factor that has to be controlled and designed with caution. The method gives the effective way to estimate the influence of each control factor to the system performance

Heat transfer, condensation and fog formation in crossflow plastic heat exchangers

NARCIS (Netherlands)

Brouwers, H.J.H.

1996-01-01

In this paper heat transfer of air-water-vapour mixtures in plastic crossflow heat exchangers is studied theoretically and experimentally. First, a model for heat transfer without condensation is derived, resulting in a set of classical differential equations. Subsequently, heat transfer with wall

A relaxation-projection method for compressible flows. Part II: Artificial heat exchanges for multiphase shocks

International Nuclear Information System (INIS)

Petitpas, Fabien; Franquet, Erwin; Saurel, Richard; Le Metayer, Olivier

2007-01-01

The relaxation-projection method developed in Saurel et al. [R. Saurel, E. Franquet, E. Daniel, O. Le Metayer, A relaxation-projection method for compressible flows. Part I: The numerical equation of state for the Euler equations, J. Comput. Phys. (2007) 822-845] is extended to the non-conservative hyperbolic multiphase flow model of Kapila et al. [A.K. Kapila, Menikoff, J.B. Bdzil, S.F. Son, D.S. Stewart, Two-phase modeling of deflagration to detonation transition in granular materials: reduced equations, Physics of Fluids 13(10) (2001) 3002-3024]. This model has the ability to treat multi-temperatures mixtures evolving with a single pressure and velocity and is particularly interesting for the computation of interface problems with compressible materials as well as wave propagation in heterogeneous mixtures. The non-conservative character of this model poses however computational challenges in the presence of shocks. The first issue is related to the Riemann problem resolution that necessitates shock jump conditions. Thanks to the Rankine-Hugoniot relations proposed and validated in Saurel et al. [R. Saurel, O. Le Metayer, J. Massoni, S. Gavrilyuk, Shock jump conditions for multiphase mixtures with stiff mechanical relaxation, Shock Waves 16 (3) (2007) 209-232] exact and approximate 2-shocks Riemann solvers are derived. However, the Riemann solver is only a part of a numerical scheme and non-conservative variables pose extra difficulties for the projection or cell average of the solution. It is shown that conventional Godunov schemes are unable to converge to the exact solution for strong multiphase shocks. This is due to the incorrect partition of the energies or entropies in the cell averaged mixture. To circumvent this difficulty a specific Lagrangian scheme is developed. The correct partition of the energies is achieved by using an artificial heat exchange in the shock layer. With the help of an asymptotic analysis this heat exchange takes a similar form as

A relaxation-projection method for compressible flows. Part II: Artificial heat exchanges for multiphase shocks

Science.gov (United States)

Petitpas, Fabien; Franquet, Erwin; Saurel, Richard; Le Metayer, Olivier

2007-08-01

The relaxation-projection method developed in Saurel et al. [R. Saurel, E. Franquet, E. Daniel, O. Le Metayer, A relaxation-projection method for compressible flows. Part I: The numerical equation of state for the Euler equations, J. Comput. Phys. (2007) 822-845] is extended to the non-conservative hyperbolic multiphase flow model of Kapila et al. [A.K. Kapila, Menikoff, J.B. Bdzil, S.F. Son, D.S. Stewart, Two-phase modeling of deflagration to detonation transition in granular materials: reduced equations, Physics of Fluids 13(10) (2001) 3002-3024]. This model has the ability to treat multi-temperatures mixtures evolving with a single pressure and velocity and is particularly interesting for the computation of interface problems with compressible materials as well as wave propagation in heterogeneous mixtures. The non-conservative character of this model poses however computational challenges in the presence of shocks. The first issue is related to the Riemann problem resolution that necessitates shock jump conditions. Thanks to the Rankine-Hugoniot relations proposed and validated in Saurel et al. [R. Saurel, O. Le Metayer, J. Massoni, S. Gavrilyuk, Shock jump conditions for multiphase mixtures with stiff mechanical relaxation, Shock Waves 16 (3) (2007) 209-232] exact and approximate 2-shocks Riemann solvers are derived. However, the Riemann solver is only a part of a numerical scheme and non-conservative variables pose extra difficulties for the projection or cell average of the solution. It is shown that conventional Godunov schemes are unable to converge to the exact solution for strong multiphase shocks. This is due to the incorrect partition of the energies or entropies in the cell averaged mixture. To circumvent this difficulty a specific Lagrangian scheme is developed. The correct partition of the energies is achieved by using an artificial heat exchange in the shock layer. With the help of an asymptotic analysis this heat exchange takes a similar form as

The heat exchanger of small pellet boiler for phytomass

Science.gov (United States)

Mičieta, Jozef; Lenhard, Richard; Jandačka, Jozef

2014-08-01

Combustion of pellets from plant biomass (phytomass) causes various troubles. Main problem is slagging ash because of low melting temperature of ash from phytomass. This problem is possible to solve either improving energetic properties of phytomass by additives or modification of boiler construction. A small-scale boiler for phytomass is different in construction of heat exchanger and furnace mainly. We solve major problem - slagging ash, by decreasing combustion temperature via redesign of pellet burner and boiler body. Consequence of lower combustion temperature is also lower temperature gradient of combustion gas. It means that is necessary to design larger heat exchanging surface. We plane to use underfed burner, so we would utilize circle symmetry heat exchanger. Paper deals design of heat exchanger construction with help of CFD simulation. Our purpose is to keep uniform water flux and combustion gas flux in heat exchanger without zone of local overheating and excess cooling.

Verification on reliability of heat exchanger for primary cooling system

International Nuclear Information System (INIS)

Koike, Sumio; Gorai, Shigeru; Onoue, Ryuji; Ohtsuka, Kaoru

2010-07-01

Prior to the JMTR refurbishment, verification on reliability of the heat exchangers for primary cooling system was carried out to investigate an integrity of continuously use component. From a result of the significant corrosion, decrease of tube thickness, crack were not observed on the heat exchangers, and integrity of heat exchangers were confirmed. In the long terms usage of the heat exchangers, the maintenance based on periodical inspection and a long-term maintenance plan is scheduled. (author)

Radiative heat exchange of a meteor body in the approximation of radiant heat conduction

International Nuclear Information System (INIS)

Pilyugin, N.N.; Chernova, T.A.

1986-01-01

The problem of the thermal and dynamic destruction of large meteor bodies moving in planetary atmospheres is fundamental for the clarification of optical observations and anomalous phenomena in the atmosphere, the determination of the physicochemical properties of meteoroids, and the explanation of the fall of remnants of large meteorites. Therefore, it is important to calculate the coefficient of radiant heat exchange (which is the determining factor under these conditions) for large meteor bodies as they move with hypersonic velocities in an atmosphere. The solution of this problem enables one to find the ablation of a meteorite during its aerodynamic heating and to determine the initial conditions for the solution of problems of the breakup of large bodies and their subsequent motion and ablation. Hypersonic flow of an inviscid gas stream over an axisymmetric blunt body is analyzed with allowance for radiative transfer in a thick-thin approximation. The gas-dynamic problem of the flow of an optically thick gas over a large body is solved by the method of asymptotic joined expansions, using a hypersonic approximation and local self-similarity. An equation is obtained for the coefficient of radiant heat exchange and the peculiarities of such heat exchange for meteor bodies of large size are noted

CACHE: an extended BASIC program which computes the performance of shell and tube heat exchangers

International Nuclear Information System (INIS)

Tallackson, J.R.

1976-03-01

An extended BASIC program, CACHE, has been written to calculate steady state heat exchange rates in the core auxiliary heat exchangers, (CAHE), designed to remove afterheat from High-Temperature Gas-Cooled Reactors (HTGR). Computationally, these are unbaffled counterflow shell and tube heat exchangers. The computational method is straightforward. The exchanger is subdivided into a user-selected number of lengthwise segments; heat exchange in each segment is calculated in sequence and summed. The program takes the temperature dependencies of all thermal conductivities, viscosities and heat capacities into account providing these are expressed algebraically. CACHE is easily adapted to compute steady state heat exchange rates in any unbaffled counterflow exchanger. As now used, CACHE calculates heat removal by liquid weight from high-temperature helium and helium mixed with nitrogen, oxygen and carbon monoxide. A second program, FULTN, is described. FULTN computes the geometrical parameters required as input to CACHE. As reported herein, FULTN computes the internal dimensions of the Fulton Station CAHE. The two programs are chained to operate as one. Complete user information is supplied. The basic equations, variable lists, annotated program lists, and sample outputs with explanatory notes are included

A novel method of evaluation of three heat-moisture exchangers in six different ventilator settings

NARCIS (Netherlands)

Unal, N.; Kanhai, J. K.; Buijk, S. L.; Pompe, J. C.; Holland, W. P.; Gültuna, I.; Ince, C.; Saygin, B.; Bruining, H. A.

1998-01-01

The purpose of this study was to assess and compare the humidification, heating, and resistance properties of three commercially available heat-moisture exchangers (HMEs). To mimic clinical conditions, a previously validated, new, realistic experimental set-up and measurement protocol was used.

Analysis of the Technological Parameters of the Heat Exchanger in the Heating Pipe

Directory of Open Access Journals (Sweden)

Knyazev Vladimir

2017-01-01

Full Text Available The main purpose of this article is to analyze the selecting of technological parameters for the heat exchanger to improve the heat transfer and reduce the noise during operation in the heating pipe, which is used in the different systems of the planes and helicopters. In result of this study, the best technical parameters are found, considering different variations of deformation cutting heat exchanger pipes.

The radioactive inventory of a Berkeley heat exchanger

International Nuclear Information System (INIS)

Hancock, R.

1988-10-01

The Central Electricity Generating Board has announced a date for the final shutdown of the first of the Magnox power stations at Berkeley (March 1989), and is in the process of preparing Pre-Decommissioning Safety Reports (PDSR) for the decommissioning of Berkeley and Bradwell. This report supports these PDSR studies and reports work carried out within the Research Division at Berkeley Nuclear Laboratories on the radioactive inventories of the heat exchangers at Berkeley Power Station. At Berkeley, the heat exchangers will be included in stage two decommissioning to which they will contribute the largest mass of contaminated material. The purpose of this report is to bring together all of the available data on the contamination in the heat exchangers at Berkeley Power Station, and to recommend a database from which the options for disposal of the heat exchangers may be formulated. (author)

Fault diagnosis for the heat exchanger of the aircraft environmental control system based on the strong tracking filter.

Science.gov (United States)

Ma, Jian; Lu, Chen; Liu, Hongmei

2015-01-01

The aircraft environmental control system (ECS) is a critical aircraft system, which provides the appropriate environmental conditions to ensure the safe transport of air passengers and equipment. The functionality and reliability of ECS have received increasing attention in recent years. The heat exchanger is a particularly significant component of the ECS, because its failure decreases the system's efficiency, which can lead to catastrophic consequences. Fault diagnosis of the heat exchanger is necessary to prevent risks. However, two problems hinder the implementation of the heat exchanger fault diagnosis in practice. First, the actual measured parameter of the heat exchanger cannot effectively reflect the fault occurrence, whereas the heat exchanger faults are usually depicted by utilizing the corresponding fault-related state parameters that cannot be measured directly. Second, both the traditional Extended Kalman Filter (EKF) and the EKF-based Double Model Filter have certain disadvantages, such as sensitivity to modeling errors and difficulties in selection of initialization values. To solve the aforementioned problems, this paper presents a fault-related parameter adaptive estimation method based on strong tracking filter (STF) and Modified Bayes classification algorithm for fault detection and failure mode classification of the heat exchanger, respectively. Heat exchanger fault simulation is conducted to generate fault data, through which the proposed methods are validated. The results demonstrate that the proposed methods are capable of providing accurate, stable, and rapid fault diagnosis of the heat exchanger.

Fault diagnosis for the heat exchanger of the aircraft environmental control system based on the strong tracking filter.

Directory of Open Access Journals (Sweden)

Jian Ma

Full Text Available The aircraft environmental control system (ECS is a critical aircraft system, which provides the appropriate environmental conditions to ensure the safe transport of air passengers and equipment. The functionality and reliability of ECS have received increasing attention in recent years. The heat exchanger is a particularly significant component of the ECS, because its failure decreases the system's efficiency, which can lead to catastrophic consequences. Fault diagnosis of the heat exchanger is necessary to prevent risks. However, two problems hinder the implementation of the heat exchanger fault diagnosis in practice. First, the actual measured parameter of the heat exchanger cannot effectively reflect the fault occurrence, whereas the heat exchanger faults are usually depicted by utilizing the corresponding fault-related state parameters that cannot be measured directly. Second, both the traditional Extended Kalman Filter (EKF and the EKF-based Double Model Filter have certain disadvantages, such as sensitivity to modeling errors and difficulties in selection of initialization values. To solve the aforementioned problems, this paper presents a fault-related parameter adaptive estimation method based on strong tracking filter (STF and Modified Bayes classification algorithm for fault detection and failure mode classification of the heat exchanger, respectively. Heat exchanger fault simulation is conducted to generate fault data, through which the proposed methods are validated. The results demonstrate that the proposed methods are capable of providing accurate, stable, and rapid fault diagnosis of the heat exchanger.

Membrane heat exchanger in HVAC energy recovery systems, systems energy analysis

Energy Technology Data Exchange (ETDEWEB)

Nasif, M. [School of Mechanical and Manufacturing Engineering, The University of New South Wales, Sydney, NSW 2052 (Australia); Opus International Consultants (New Zealand); AL-Waked, R. [Mechanical Engineering Department, Prince Mohammad Bin Fahd University (PMU), P.O. Box 1614, AlKhobar 31952 (Saudi Arabia); Morrison, G. [School of Mechanical and Manufacturing Engineering, The University of New South Wales, Sydney, NSW 2052 (Australia); Behnia, M. [School of Aerospace, Mechanical and Mechatronic Engineering, University of Sydney, NSW 2006 (Australia)

2010-10-15