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Sample records for hazardous electroplating sludge

  1. Cement stabilization of hazardous and radioactive electroplating sludge

    International Nuclear Information System (INIS)

    Langton, C.A.; Pickett, J.B.; Martin, M.L.

    1991-01-01

    Cement stabilization was evaluated for treatment of nickel and uranium in electroplating sludge at the Savannah River Site. Waste forms were prepared by pretreating the sludge and the solidifying it in a variety of cement, cement plus flyash, and cement-flyash-slag mixes. The sludge was also treated by one-step filtration-solidification. Leaching results and processing data indicate the cement solidification is an effective method of treating hazardous-low-level electroplating waste

  2. Multiple heavy metals extraction and recovery from hazardous electroplating sludge waste via ultrasonically enhanced two-stage acid leaching.

    Science.gov (United States)

    Li, Chuncheng; Xie, Fengchun; Ma, Yang; Cai, Tingting; Li, Haiying; Huang, Zhiyuan; Yuan, Gaoqing

    2010-06-15

    An ultrasonically enhanced two-stage acid leaching process on extracting and recovering multiple heavy metals from actual electroplating sludge was studied in lab tests. It provided an effective technique for separation of valuable metals (Cu, Ni and Zn) from less valuable metals (Fe and Cr) in electroplating sludge. The efficiency of the process had been measured with the leaching efficiencies and recovery rates of the metals. Enhanced by ultrasonic power, the first-stage acid leaching demonstrated leaching rates of 96.72%, 97.77%, 98.00%, 53.03%, and 0.44% for Cu, Ni, Zn, Cr, and Fe respectively, effectively separated half of Cr and almost all of Fe from mixed metals. The subsequent second-stage leaching achieved leaching rates of 75.03%, 81.05%, 81.39%, 1.02%, and 0% for Cu, Ni, Zn, Cr, and Fe that further separated Cu, Ni, and Zn from mixed metals. With the stabilized two-stage ultrasonically enhanced leaching, the resulting over all recovery rates of Cu, Ni, Zn, Cr and Fe from electroplating sludge could be achieved at 97.42%, 98.46%, 98.63%, 98.32% and 100% respectively, with Cr and Fe in solids and the rest of the metals in an aqueous solution discharged from the leaching system. The process performance parameters studied were pH, ultrasonic power, and contact time. The results were also confirmed in an industrial pilot-scale test, and same high metal recoveries were performed. Copyright 2010 Elsevier B.V. All rights reserved.

  3. Stabilization of chromium-bearing electroplating sludge with MSWI fly ash-based Friedel matrices.

    Science.gov (United States)

    Qian, Guangren; Yang, Xiaoyan; Dong, Shixiang; Zhou, Jizhi; Sun, Ying; Xu, Yunfeng; Liu, Qiang

    2009-06-15

    This work investigated the feasibility and effectiveness of MSWI fly ash-based Friedel matrices on stabilizing/solidifying industrial chromium-bearing electroplating sludge using MSWI fly ash as the main raw material with a small addition of active aluminum. The compressive strength, leaching behavior and chemical speciation of heavy metals and hydration phases of matrices were characterized by TCLP, XRD, FTIR and other experimental methods. The results revealed that MSWI fly ash-based Friedel matrices could effectively stabilize chromium-bearing electroplating sludge, the formed ettringite and Friedel phases played a significant role in the fixation of heavy metals in electroplating sludge. The co-disposal of chromium-bearing electroplating sludge and MSWI fly ash-based Friedel matrices with a small addition of active aluminum is promising to be an effective way of stabilizing chromium-bearing electroplating sludge.

  4. Fate of zinc in an electroplating sludge during electrokinetic treatments.

    Science.gov (United States)

    Liu, Shou-Heng; Wang, H Paul

    2008-08-01

    Chemical structure of zinc in the electrokinetic treatments of an electroplating sludge has been studied by in situ extended X-ray absorption fine structural (EXAFS) and X-ray absorption near edge structural (XANES) spectroscopies in the present work. The least-square fitted XANES spectra indicate that the main zinc compounds in the sludge were ZnCO(3) (75%), ZnOSiO(2) (17%) and Zn(OH)(2) (7%). Zinc in the sludge possessed a Zn-O bond distance of 2.07 A with a coordination number (CN) of 5. In the second shells, the bond distance of Zn-(O)-Si was 3.05 A (CN=2). An increase of Zn-(O)-Si (0.05 A) with a decrease of its CN (from 5 to <1) was found in the early stage of the electrokinetic treatment. Prolong the electrokinetic treatment time to 180 min, about 34% of Zn(II) was dissolved into the aqueous phase and about 68% of Zn(II) in the sludge (or 23% of total zinc) was migrated to the cathode under the electric field (5 V cm(-1)). The dissolution and electromigration rates of Zn(II) in the sludge were 1.0 and 0.6 mmol h(-1)g(-1) sludge, respectively during the electrokinetic treatment. This work also exemplifies the utilization of in situ EXAFS and XANES for revealing speciation and possible reaction pathways during the course of zinc recycling from the sludge by electrokinetic treatments.

  5. Copper stabilization in beneficial use of waterworks sludge and copper-laden electroplating sludge for ceramic materials.

    Science.gov (United States)

    Tang, Yuanyuan; Chan, Siu-Wai; Shih, Kaimin

    2014-06-01

    A promising strategy for effectively incorporating metal-containing waste materials into a variety of ceramic products was devised in this study. Elemental analysis confirmed that copper was the predominant metal component in the collected electroplating sludge, and aluminum was the predominant constituent of waterworks sludge collected in Hong Kong. The use of waterworks sludge as an aluminum-rich precursor material to facilitate copper stabilization under thermal conditions provides a promising waste-to-resource strategy. When sintering the mixture of copper sludge and the 900 °C calcined waterworks sludge, the CuAl2O4 spinel phase was first detected at 650 °C and became the predominant product phase at temperatures higher than 850 °C. Quantification of the XRD pattern using the Rietveld refinement method revealed that the weight of the CuAl2O4 spinel phase reached over 50% at 850 °C. The strong signals of the CuAl2O4 phase continued until the temperature reached 1150 °C, and further sintering initiated the generation of the other copper-hosting phases (CuAlO2, Cu2O, and CuO). The copper stabilization effect was evaluated by the copper leachability of the CuAl2O4 and CuO via the prolonged leaching experiments at a pH value of 4.9. The leaching results showed that the CuAl2O4 phase was superior to the CuAlO2 and CuO phases for immobilizing hazardous copper over longer leaching periods. The findings clearly indicate that spinel formation is the most crucial metal stabilization mechanism when sintering multiphase copper sludge with aluminum-rich waterworks sludge, and suggest a promising and reliable technique for reusing both types of sludge waste for ceramic materials. Copyright © 2013 Elsevier Ltd. All rights reserved.

  6. Efficient removal of sulfur hexafluoride (SF6) through reacting with recycled electroplating sludge.

    Science.gov (United States)

    Zhang, Jia; Zhou, Ji Zhi; Liu, Qiang; Qian, Guangren; Xu, Zhi Ping

    2013-06-18

    This paper reports that recycled electroplating sludge is able to efficiently remove greenhouse gas sulfur hexafluoride (SF6). The removal process involves various reactions of SF6 with the recycled sludge. Remarkably, the sludge completely removed SF6 at a capacity of 1.10 mmol/g (SF6/sludge) at 600 °C. More importantly, the evolved gases were SO2, SiF4, and a limited amount of HF, with no toxic SOF4, SO2F2, or SF4 being detected. These generated gases can be readily captured and removed by NaOH solution. The reacted solids were further found to be various metal fluorides, thus revealing that SF6 removal takes place by reacting with various metal oxides and silicate in the sludge. Moreover, the kinetic investigation revealed that the SF6 reaction with the sludge is a first-order chemically controlled process. This research thus demonstrates that the waste electroplating sludge can be potentially used as an effective removal agent for one of the notorious greenhouse gases, SF6.

  7. Hydration and leaching characteristics of cement pastes made from electroplating sludge.

    Science.gov (United States)

    Chen, Ying-Liang; Ko, Ming-Sheng; Lai, Yi-Chieh; Chang, Juu-En

    2011-06-01

    The purpose of this study was to investigate the hydration and leaching characteristics of the pastes of belite-rich cements made from electroplating sludge. The compressive strength of the pastes cured for 1, 3, 7, 28, and 90 days was determined, and the condensation of silicate anions in hydrates was examined with the (29)Si nuclear magnetic resonance (NMR) technology. The leachabilities of the electroplating sludge and the hardened pastes were studied with the multiple toxicity characteristic leaching procedure (MTCLP) and the tank leaching test (NEN 7345), respectively. The results showed that the electroplating sludge continued to leach heavy metals, including nickel, copper, and zinc, and posed a serious threat to the environment. The belite-rich cement made from the electroplating sludge was abundant in hydraulic β-dicalcium silicate, and it performed well with regard to compressive-strength development when properly blended with ordinary Portland cements. The blended cement containing up to 40% the belite-rich cement can still satisfy the compressive-strength requirements of ASTM standards, and the pastes cured for 90 days had comparable compressive strength to an ordinary Portland cement paste. It was also found that the later hydration reaction of the blended cements was relatively more active, and high fractions of belite-rich cement increased the chain length of silicate hydrates. In addition, by converting the sludge into belite-rich cements, the heavy metals became stable in the hardened cement pastes. This study thus indicates a viable alternative approach to dealing with heavy metal bearing wastes, and the resulting products show good compressive strength and heavy-metal stability. Copyright © 2011 Elsevier Ltd. All rights reserved.

  8. Using cement, lignite fly ash and baghouse filter waste for solidification of chromium electroplating treatment sludge

    Directory of Open Access Journals (Sweden)

    Wantawin, C.

    2004-02-01

    Full Text Available The objective of the study is to use baghouse filter waste as a binder mixed with cement and lignite fly ash to solidify sludge from chromium electroplating wastewater treatment. To save cost of solidification, reducing cement in binder and increasing sludge in the cube were focused on. Minimum percent cement in binder of 20 for solidification of chromium sludge was found when controlling lignite fly ash to baghouse filter waste at the ratio of 30:70, sludge to binder ratio of 0.5, water to mixer ratio of 0.3 and curing time of 7 days. Increase of sludge to binder ratio from 0.5 to 0.75 and 1 resulted in increase in the minimum percent cement in binder up to 30 percent in both ratios. With the minimum percent cement in binder, the calculated cement to sludge ratios for samples with sludge to binder ratios of 0.5, 0.75 and 1 were 0.4, 0.4 and 0.3 respectively. Leaching chromium and compressive strength of the samples with these ratios could achieve the solidified waste standard by the Ministry of Industry. For solidification of chromium sludge at sludge to binder ratio of 1, the lowest cost binder ratio of cement to lignite fly ash and baghouse filter waste in this study was 30:21:49. The cost of binder in this ratio was 718 baht per ton dry sludge.

  9. Toxicity assessment of untreated/treated electroplating sludge using human and plant bioassay.

    Science.gov (United States)

    Orescanin, Visnja; Durgo, Ksenija; Mikelic, Ivanka Lovrencic; Halkijevic, Ivan; Kuspilic, Marin

    2018-04-30

    The purpose of this work was to assess the risk to the environment arising from the electroplating sludge from both chemical and toxicological point of view. Both approaches were used for the assessment of the treatment efficiency which consisted of CaO based solidification followed by thermal treatment at 400°C. The elemental composition was determined in the bulk samples and the leachates of untreated sludge. The toxicity of the leachate was determined using two human colorectal adenocarcinoma cell lines (Caco-2 and SW 480) and Hordeum vulgare L. based plant bioassay. The same toxicity tests were employed to the leachate of the treated sludge. Untreated sludge showed extremely high cytotoxic effect to both human and plant bio-system in dose-dependent manner. The percentages higher than 0.5% and 0.05% of the leachate caused significant cytotoxic effect on Caco-2 and SW 480 cells, respectively. The percentages of the leachate higher than 0.05% also showed significant toxic effect to H. vulgare L. bio-system with complete arrest of seed germination following the treatment with 100% to 5% of the leachate. The leachate of the treated sludge showed no toxicity to any of the test systems confirming the efficiency and justification of the employed procedures for the detoxification of electroplating sludge.

  10. Translocation of metals in pea plants grown on various amendment of electroplating industrial sludge.

    Science.gov (United States)

    Bose, Sutapa; Chandrayan, Sudarshana; Rai, Vivek; Bhattacharyya, A K; Ramanathan, A L

    2008-07-01

    A pot-culture experiment was conducted to observe the effects of acidic sludge addition to the soils on bioavailability and uptake of heavy metals in different parts of pea plant as well as its influence on the growth of that plant. It is observed from our result the abundances of total and bio-available heavy metals in sludge vary as follows: Fe>Mn>Cr>Ni>Cu>Pb>Zn>Cd and Fe>Ni>Mn>Cr>Cu>Zn>Pb>Cd. Sludge applications increased both the total metals, DTPA-extractable metals and total N in the soils. On the other hand lime application has decreased the bioavailability of heavy metals with no change in total N in sludge amended soils. Organic carbon showed positive correlation with all metals except Zn, Cr and Pb. CEC also showed a strong positive correlation (R(2)>0.7) with the low translocation efficiency of pea plants. The value of translocation factor from shoot to seed was found to be smaller than root to shoot of pea plants. Our study thus shows that pea plants were found to be well adapted to the soil amended with 10% sludge with 0.5% lime treatment, minimizing most of the all metal uptake in the shoot of that plant. So, on the basis of the present study, possible treatment may be recommended for the secure disposal of acidic electroplating sludge.

  11. [Effect of simulated heavy metal leaching solution of electroplating sludge on the bioactivity of Acidithiobacillus ferrooxidans].

    Science.gov (United States)

    Xie, Xin-Yuan; Sun, Pei-De; Lou, Ju-Qing; Guo, Mao-Xin; Ma, Wang-Gang

    2013-01-01

    An Acidithiobacillus ferrooxidans strain WZ-1 was isolated from the tannery sludge in Wenzhou, Zhejiang Province in China. The cell of WZ-1 strain is Gram negative and rod-shaped, its 16S rDNA sequence is closely related to that of Acidithiobacillus ferrooxidans ATCC23270 with 99% similarity. These results reveal that WZ-1 is a strain of Acidithiobacillus ferrooxidans. The effects of Ni2+, Cr3+, Cu2+, Zn2+ and 5 kinds of simulated leaching solutions of electroplating sludge on the bioactivity of Fe2+ oxidation and apparent respiratory rate of WZ-1 were investigated. The results showed that Ni2+ and Cr3+ did not have any influence on the bioactivity of WZ-1 at concentrations of 5.0 g x L(-1) and 0.1 g x L(-1), respectively. WZ-1 showed tolerance to high levels of Ni2+, Zn2+ (about 30.0 g x L(-1)), but it had lower tolerance to Cr3+ and Cu2+ (0.1 g x L(-1) Cr3+ and 2.5 g x L(-1) Cu2+). Different kinds of simulated leaching solution of electroplating sludge had significant differences in terms of their effects on the bioactivity of WZ-1 with a sequence of Cu/Ni/Cr/Zn > Cu/Ni/Zn > Cu/Cr/Zn > Cu/Ni/Cr > Ni/Cr/Zn.

  12. Electroplating sludge derived zinc-ferrite catalyst for the efficient photo-Fenton degradation of dye.

    Science.gov (United States)

    Cao, Zhenbang; Zhang, Jia; Zhou, Jizhi; Ruan, Xiuxiu; Chen, Dan; Liu, Jianyong; Liu, Qiang; Qian, Guangren

    2017-05-15

    A zinc-dominant ferrite catalyst for efficient degradation of organic dye was prepared by the calcination of electroplating sludge (ES). Characterizations indicated that zinc ferrite (ZnFe 2 O 4 ) coexisted with Fe 2 O 3 structure was the predominant phase in the calcined electroplating sludge (CES). CES displayed a high decolorization ratio (88.3%) of methylene blue (MB) in the presence of H 2 O 2 combined with UV irradiation. The high efficiency could be ascribed to the photocatalytic process induced by ZnFe 2 O 4 and the photo-Fenton dye degradation by ferrous content, and a small amount of Al and Mg in the sludge might also contribute to the catalysis. Moreover, the degradation capability of dye by CES was supported by the synthetic ZnFe 2 O 4 with different Zn to Fe molar ratio (n(Zn): n(Fe)), as 84.81%-86.83% of dye was removed with n(Zn): n(Fe) ranged from 1:0.5 to 1:3. All synthetic ferrite samples in the simulation achieved adjacent equilibrium decolorization ratio, the flexible proportioning of divalent metal ions (M 2+ ) to trivalent metal ions (M 3+ ) applied in the synthesis indicated that the catalyst has a high availability. Therefore, an efficacious catalyst for the degradation of dye can potentially be derived from heavy metal-containing ES, it's a novel approach for the reutilization of ES. Copyright © 2016 Elsevier Ltd. All rights reserved.

  13. Treatment of nanowaste via fast crystal growth: with recycling of nano-SnO2 from electroplating sludge as a study case.

    Science.gov (United States)

    Zhuang, Zanyong; Xu, Xinjiang; Wang, Yongjing; Wang, Yandi; Huang, Feng; Lin, Zhang

    2012-04-15

    The treatment of industrial sludge containing amorphous/nanophase metal oxides or hydroxides is one of the vital issues in hazardous waste disposal. In this work, we developed a strategy to recycle nano-SnO(2) from tinplate electroplating sludge. It revealed that the major components of this sludge were acid soluble Sn and Fe amorphous phases. By introducing NaOH as a mineralizer, a fast growth of amorphous Sn compound into acid-insoluble SnO(2) nanowires was achieved selectively. Thus, the as-formed nano-SnO(2) could be recycled via dissolving other solid compositions in the sludge by using acid. The role of NaOH on accelerating both the Oriented Attachment (OA) and Ostwald Ripening (OR) growth of SnO(2) was discussed, which was regarded as a critical factor for treating the sludge. A pilot-scale experiment was conducted to treat 2.3 kg original sludge and the recycling of about 90 g nano-SnO(2) was achieved. We anticipate this work can provide a good example for the recycling of valuable metals from industrial sludge containing fine metal oxides or hydroxides. Copyright © 2011 Elsevier B.V. All rights reserved.

  14. Recovery of valuable metals from electroplating sludge with reducing additives via vitrification.

    Science.gov (United States)

    Huang, Ruth; Huang, Kuo-Lin; Lin, Zih-Yi; Wang, Jian-Wen; Lin, Chitsan; Kuo, Yi-Ming

    2013-11-15

    In this study, vitrification was applied to treat Ni-Cu electroplating sludge. The sludge was mixed with additives (limestone:cullet = 4:6) and then heated to 1450 °C. The cooled product could be separated into slag and ingot. An atomic absorption spectrometer was used to determine the metal levels of specimens and toxicity characteristic leaching procedure (TCLP) tests, whereas the crystalline and surface characteristics were examined using quantitative X-ray diffraction (XRD) analysis and scanning electron microscopy, respectively. With a glassy structure, the slag was mainly composed of Ca, Si, and Mg. The TCLP results of slags met the Taiwan regulated standards, suggesting that slag can be used for recycling purposes. With the aid of additives, the crystalline phase of slag was transformed form CaMgSiO4 into CsSiO3. The ingots were mainly composed of Ni (563,000-693,800 mg/kg), Cu (79,900-87,400 mg/kg), and Fe (35,000-43,600 mg/kg) (target metals) due the gravity separation during vitrification. At appropriate additives/sludge ratios (>0.2), >95% of target metals gathered in the ingot as a recoverable form (Ni-Fe alloy). The high Ni level of slag suggests that the ingot can be used as the raw materials for smelters or the additives for steel making. Therefore, the vitrification approach of this study is a promising technology to recover valuable metals from Ni-Cu electroplating sludge. Copyright © 2013 Elsevier Ltd. All rights reserved.

  15. [Effect of simulated inorganic anion leaching solution of electroplating sludge on the bioactivity of Acidithiobacillus ferrooxidans].

    Science.gov (United States)

    Chen, Yan; Huang, Fang; Xie, Xin-Yuan

    2014-04-01

    An Acidithiobacillus ferrooxidans strain WZ-1 (GenBank sequence number: JQ968461) was used as the research object. The effects of Cl-, NO3-, F- and 4 kinds of simulated inorganic anions leaching solutions of electroplating sludge on the bioactivity of Fe2+ oxidation and apparent respiratory rate of WZ-1 were investigated. The results showed that Cl-, NO3(-)- didn't have any influence on the bioactivity of WZ-1 at concentrations of 5.0 g x L(-1), 1.0 g x L(-1), respectively. WZ-1 showed tolerance to high levels of Cl- and NO3- (about 10.0 g x L(-1), 5.0 g x L(-1), respectively), but it had lower tolerance to F- (25 mg x L(-1)). Different kinds of simulated inorganic anions leaching solutions of electroplating sludge had significant differences in terms of their effects on bioactivity of WZ-1 with a sequence of Cl-/NO3(-)/F(-) > or = NO3(-)/F(-) > Cl-/F(-) > Cl(-)/NO3(-).

  16. Influence of carbonation on the acid neutralization capacity of cements and cement-solidified/stabilized electroplating sludge.

    Science.gov (United States)

    Chen, Quanyuan; Zhang, Lina; Ke, Yujuan; Hills, Colin; Kang, Yanming

    2009-02-01

    Portland cement (PC) and blended cements containing pulverized fuel ash (PFA) or granulated blast-furnace slag (GGBS) were used to solidify/stabilize an electroplating sludge in this work. The acid neutralization capacity (ANC) of the hydrated pastes increased in the order of PC > PC/GGBS > PC/PFA. The GGBS or PFA replacement (80 wt%) reduced the ANC of the hydrated pastes by 30-50%. The ANC of the blended cement-solidified electroplating sludge (cement/sludge 1:2) was 20-30% higher than that of the hydrated blended cement pastes. Upon carbonation, there was little difference in the ANC of the three cement pastes, but the presence of electroplating sludge (cement/sludge 1:2) increased the ANC by 20%. Blended cements were more effective binders for immobilization of Ni, Cr and Cu, compared with PC, whereas Zn was encapsulated more effectively in the latter. Accelerated carbonation improved the immobilization of Cr, Cu and Zn, but not Ni. The geochemical code PHREEQC, with the edited database from EQ3/6 and HATCHES, was used to calculate the saturation index and solubility of likely heavy metal precipitates in cement-based solidification/stabilization systems. The release of heavy metals could be related to the disruption of cement matrices and the remarkable variation of solubility of heavy metal precipitates at different pH values.

  17. The bulk composition and leaching properties of electroplating sludge prior/following the solidification/stabilization by calcium oxide.

    Science.gov (United States)

    Orescanin, Visnja; Mikulic, Nenad; Mikelic, Ivanka Lovrencic; Posedi, Mario; Kampic, Stefica; Medunic, Gordana

    2009-10-01

    Eighteen samples of electroplating sludge were taken from three vertical profiles of waste storage pond of the zinc plating facility. Dry matter and organic matter content, pH value, bulk concentrations and leachate composition were determined. A sludge sample with the highest zinc value in the leachate was treated with calcium oxide (10% to 70%) and the obtained solidificate was repeatedly tested. There were found significant variations of all measured parameters among the profiles of untreated waste. Dry matter content varied from 125 to 455 mgg(-1), organic matter varied from 94.3 to 293.9 mgg(-1), and pH value varied from 3.42 to 5.90 (mean 4.34). Iron content ranged from 38.4 to 191.4 mgg(-1) (mean 136 mgg(-1); RSD 0.25), while zinc ranged from 10.9 to 58.2 mgg(-1) (mean 33.4 mgg(-1); RSD 0.38). According to its DIN38414-S4 leachate composition, this material was not suitable for landfilling of inert waste since zinc and nickel mean values were 10 and 1.5 times higher, respectively, and maximum values 27 and 2.5 times higher, respectively, compared to the upper permissible limit. Maximum values of Cr(VI), Fe, Ni, Cu, and Zn in the DIN38414-S4 leachate were 0.183 mgL(-1), 34.085 mgL(-1), 1.052 mgL(-1), 0.829 mgL(-1) and 107.475 mgL(-1)L, respectively. Following the solidification/stabilization procedure with CaO (sample/CaO = 90/10), concentrations of Cr(VI), Fe, Cu and Zn were reduced 92, 44, 66 and 57 times, respectively, compared to the untreated sample. The addition of 50% of CaO into the sludge reduced zinc and nickel concentrations 79 and 45 times, respectively, in the DIN38414-S4 leachate of the solidified waste compared to the original sludge, thereby converting an hazardous waste into the inert material suitable for landfilling or reuse in the construction processes.

  18. Efficient selective catalytic reduction of NO by novel carbon-doped metal catalysts made from electroplating sludge.

    Science.gov (United States)

    Zhang, Jia; Zhang, Jingyi; Xu, Yunfeng; Su, Huimin; Li, Xiaoman; Zhou, Ji Zhi; Qian, Guangren; Li, Li; Xu, Zhi Ping

    2014-10-07

    Electroplating sludges, once regarded as industrial wastes, are precious resources of various transition metals. This research has thus investigated the recycling of an electroplating sludge as a novel carbon-doped metal (Fe, Ni, Mg, Cu, and Zn) catalyst, which was different from a traditional carbon-supported metal catalyst, for effective NO selective catalytic reduction (SCR). This catalyst removed >99.7% NO at a temperature as low as 300 °C. It also removed NO steadily (>99%) with a maximum specific accumulative reduced amount (MSARA) of 3.4 mmol/g. Gas species analyses showed that NO removal was accompanied by evolving N2 and CO2. Moreover, in a wide temperature window, the sludge catalyst showed a higher CO2 selectivity (>99%) than an activated carbon-supported metal catalyst. Structure characterizations revealed that carbon-doped metal was transformed to metal oxide in the sludge catalyst after the catalytic test, with most carbon (2.33 wt %) being consumed. These observations suggest that NO removal over the sludge catalyst is a typical SCR where metals/metal oxides act as the catalytic center and carbon as the reducing reagent. Therefore, our report probably provides an opportunity for high value-added utilizations of heavy-metal wastes in mitigating atmospheric pollutions.

  19. The influence of heavy metals on the polymorphs of dicalcium silicate in the belite-rich clinkers produced from electroplating sludge.

    Science.gov (United States)

    Chen, Ying-Liang; Shih, Pai-Haung; Chiang, Li-Choung; Chang, Yi-Kuo; Lu, Hsing-Cheng; Chang, Juu-En

    2009-10-15

    The purpose of this study is to utilize an electroplating sludge for belite-rich clinker production and to observe the influence of heavy metals on the polymorphs of dicalcium silicate (C(2)S). Belite-rich clinkers prepared with 0.5-2% of NiO, ZnO, CuO, and Cr(2)O(3) were used to investigate the individual effects of the heavy metals in question. The Reference Intensity Ratio (RIR) method was employed to determine the weight fractions of gamma-C(2)S and beta-C(2)S in the clinkers, and their microstructures were examined by the transmission electron microscopy (TEM). The results showed that nickel, zinc, and chromium have positive effects on beta-C(2)S stabilization (Cr(3+)>Ni(2+)>Zn(2+)), whereas copper has a negative effect. The addition of up to 10% electroplating sludge did not have any negative influence on the formation of C(2)S. It was observed that gamma-C(2)S decreased while beta-C(2)S increased with a rise in the addition of the electroplating sludge. Moreover, nickel and chromium mainly contributed to stabilizing beta-C(2)S in the belite-rich clinkers produced from the electroplating sludge.

  20. Ternary blends containing demercurated lighting phosphor and MSWI fly ash as high-performance binders for stabilizing and recycling electroplating sludge.

    Science.gov (United States)

    Huang, Wu-Jang; Wu, Chia-Teng; Wu, Chang-En; Hsieh, Lin-Huey; Li, Chang-Chien; Lain, Chi-Yuan; Chu, Wei

    2008-08-15

    This paper describes the solidification and stabilization of electroplating sludge treated with a high-performance binder made from portland type-I cement, municipal solid waste incineration fly ash, and lighting phosphor powder (called as cement-fly ash-phosphor binder, CFP). The highest 28-day unconfined compressive strength of the CFP-treated paste was 816 kg/cm(2) at a ratio of cement to fly ash to lighting phosphor powder of 90:5:5; the strength of this composition also fulfilled the requirement of a high-strength concrete (>460 kg/cm(2) at 28 days). The CFP-stabilized sludge paste samples passed the Taiwanese EPA toxicity characteristic leaching procedure test and, therefore, could be used either as a building material or as a controlled low-strength material, depending on the sludge-to-CFP binder ratio.

  1. The prospect of hazardous sludge reduction through gasification process

    Science.gov (United States)

    Hakiki, R.; Wikaningrum, T.; Kurniawan, T.

    2018-01-01

    Biological sludge generated from centralized industrial WWTP is classified as toxic and hazardous waste based on the Indonesian’s Government Regulation No. 101/2014. The amount of mass and volume of sludge produced have an impact in the cost to manage or to dispose. The main objective of this study is to identify the opportunity of gasification technology which can be applied to reduce hazardous sludge quantity before sending to the final disposal. This preliminary study covers the technical and economic assessment of the application of gasification process, which was a combination of lab-scale experimental results and assumptions based on prior research. The results showed that the process was quite effective in reducing the amount and volume of hazardous sludge which results in reducing the disposal costs without causing negative impact on the environment. The reduced mass are moisture and volatile carbon which are decomposed, while residues are fix carbon and other minerals which are not decomposed by thermal process. The economical simulation showed that the project will achieve payback period in 2.5 years, IRR value of 53 % and BC Ratio of 2.3. The further study in the pilot scale to obtain the more accurate design and calculations is recommended.

  2. Sludge Treatment Project Engineered Container Retrieval And Transfer System Preliminary Design Hazard Analysis Supplement 1

    International Nuclear Information System (INIS)

    Franz, G.R.; Meichle, R.H.

    2011-01-01

    This 'What/If' Hazards Analysis addresses hazards affecting the Sludge Treatment Project Engineered Container Retrieval and Transfer System (ECRTS) NPH and external events at the preliminary design stage. In addition, the hazards of the operation sequence steps for the mechanical handling operations in preparation of Sludge Transport and Storage Container (STSC), disconnect STSC and prepare STSC and Sludge Transport System (STS) for shipping are addressed.

  3. Small hazardous waste generators in developing countries: use of stabilization/solidification process as an economic tool for metal wastewater treatment and appropriate sludge disposal.

    Science.gov (United States)

    Silva, Marcos A R; Mater, Luciana; Souza-Sierra, Maria M; Corrêa, Albertina X R; Sperb, Rafael; Radetski, Claudemir M

    2007-08-25

    The aim of this study was to propose a profitable destination for an industrial sludge that can cover the wastewater treatment costs of small waste generators. Optimized stabilization/solidification technology was used to treat hazardous waste from an electroplating industry that is currently released untreated to the environment. The stabilized/solidified (S/S) waste product was used as a raw material to build concrete blocks, to be sold as pavement blocks or used in roadbeds and/or parking lots. The quality of the blocks containing a mixture of cement, lime, clay and waste was evaluated by means of leaching and solubility tests according to the current Brazilian waste regulations. Results showed very low metal leachability and solubility of the block constituents, indicating a low environmental impact. Concerning economic benefits from the S/S process and reuse of the resultant product, the cost of untreated heavy metal-containing sludge disposal to landfill is usually on the order of US$ 150-200 per tonne of waste, while 1tonne of concrete roadbed blocks (with 25% of S/S waste constitution) has a value of around US$ 100. The results of this work showed that the cement, clay and lime-based process of stabilization/solidification of hazardous waste sludge is sufficiently effective and economically viable to stimulate the treatment of wastewater from small industrial waste generators.

  4. Solidification as low cost technology prior to land filling of industrial hazardous waste sludge.

    Science.gov (United States)

    El-Sebaie, O; Ahmed, M; Ramadan, M

    2000-01-01

    The aim of this study is to stabilize and solidify two different treated industrial hazardous waste sludges, which were selected from factories situated close to Alexandria. They were selected to ensure their safe transportation and landfill disposal by reducing their potential leaching of hazardous elements, which represent significant threat to the environment, especially the quality of underground water. The selected waste sludges have been characterized. Ordinary Portland Cement (OPC), Cement Kiln Dust (CKD) from Alexandria Portland Cement Company, and Calcium Sulphate as a by-product from the dye industry were used as potential solidification additives to treat the selected treated waste sludges from tanning and dyes industry. Waste sludges as well as the solidified wastes have been leach-tested, using the General Acid Neutralization Capacity (GANC) procedure. Concentration of concerning metals in the leachates was determined to assess changes in the mobility of major contaminants. The treated tannery waste sludge has an acid neutralization capacity much higher than that of the treated dyes waste sludge. Experiment results demonstrated the industrial waste sludge solidification mix designs, and presented the reduction of contaminant leaching from two types of waste sludges. The main advantages of solidification are that it is simple and low cost processing which includes readily available low cost solidification additives that will convert industrial hazardous waste sludges into inert materials.

  5. Grout and vitrification formula development for immobilization of hazardous radioactive tank sludges at ORNL

    International Nuclear Information System (INIS)

    Gilliam, T.M.; Spence, R.D.

    1997-01-01

    Stabilization/solidification (S/S) has been identified as the preferred treatment option for hazardous radioactive sludges, and currently grouting and vitrification are considered the leading candidate S/S technologies. Consequently, a project was initiated at Oak Ridge National Laboratory (ORNL) to define composition envelopes, or operating windows, for acceptable grout and glass formulations containing Melton Valley Storage Tank (MVST) sludges. The resulting data are intended to be used as guidance for the eventual treatment of the MVST sludges by the government and/or private sector. Wastewater at ORNL is collected, evaporated, and stored in the MVSTs pending treatment for disposal. The waste separates into two phases: sludge and supernate. The sludges in the tank bottoms have been accumulating for several years and contain a high amount of radioactivity, with some classified as transuranic (TRU) sludges. The available total constituent analysis for the MVST sludge indicates that the Resource and Conservation Recovery Act (RCRA) metal concentrations are high enough to be potentially RCRA hazardous; therefore, these sludges have the potential to be designated as mixed TRU waste. S/S treatment must be performed to remove free liquids and reduce the leach rate of RCRA metals. This paper focuses on initial results for the development of the operating window for vitrification. However, sufficient data on grouting are presented to allow a comparison of the two options

  6. Grout and vitrification formula development for immobilization of hazardous radioactive tank sludges at ORNL

    Energy Technology Data Exchange (ETDEWEB)

    Gilliam, T.M.; Spence, R.D.

    1997-12-31

    Stabilization/solidification (S/S) has been identified as the preferred treatment option for hazardous radioactive sludges, and currently grouting and vitrification are considered the leading candidate S/S technologies. Consequently, a project was initiated at Oak Ridge National Laboratory (ORNL) to define composition envelopes, or operating windows, for acceptable grout and glass formulations containing Melton Valley Storage Tank (MVST) sludges. The resulting data are intended to be used as guidance for the eventual treatment of the MVST sludges by the government and/or private sector. Wastewater at ORNL is collected, evaporated, and stored in the MVSTs pending treatment for disposal. The waste separates into two phases: sludge and supernate. The sludges in the tank bottoms have been accumulating for several years and contain a high amount of radioactivity, with some classified as transuranic (TRU) sludges. The available total constituent analysis for the MVST sludge indicates that the Resource and Conservation Recovery Act (RCRA) metal concentrations are high enough to be potentially RCRA hazardous; therefore, these sludges have the potential to be designated as mixed TRU waste. S/S treatment must be performed to remove free liquids and reduce the leach rate of RCRA metals. This paper focuses on initial results for the development of the operating window for vitrification. However, sufficient data on grouting are presented to allow a comparison of the two options.

  7. SLUDGE TREATMENT PROJECT ENGINEERED CONTAINER RETRIEVAL AND TRANSFER SYSTEM PRELMINARY DESIGN HAZARD AND OPERABILITY STUDY

    Energy Technology Data Exchange (ETDEWEB)

    CARRO CA

    2011-07-15

    This Hazard and Operability (HAZOP) study addresses the Sludge Treatment Project (STP) Engineered Container Retrieval and Transfer System (ECRTS) preliminary design for retrieving sludge from underwater engineered containers located in the 105-K West (KW) Basin, transferring the sludge as a sludge-water slurry (hereafter referred to as 'slurry') to a Sludge Transport and Storage Container (STSC) located in a Modified KW Basin Annex, and preparing the STSC for transport to T Plant using the Sludge Transport System (STS). There are six, underwater engineered containers located in the KW Basin that, at the time of sludge retrieval, will contain an estimated volume of 5.2 m{sup 3} of KW Basin floor and pit sludge, 18.4 m{sup 3} of 105-K East (KE) Basin floor, pit, and canister sludge, and 3.5 m{sup 3} of settler tank sludge. The KE and KW Basin sludge consists of fuel corrosion products (including metallic uranium, and fission and activation products), small fuel fragments, iron and aluminum oxide, sand, dirt, operational debris, and biological debris. The settler tank sludge consists of sludge generated by the washing of KE and KW Basin fuel in the Primary Clean Machine. A detailed description of the origin of sludge and its chemical and physical characteristics can be found in HNF-41051, Preliminary STP Container and Settler Sludge Process System Description and Material Balance. In summary, the ECRTS retrieves sludge from the engineered containers and hydraulically transfers it as a slurry into an STSC positioned within a trailer-mounted STS cask located in a Modified KW Basin Annex. The slurry is allowed to settle within the STSC to concentrate the solids and clarify the supernate. After a prescribed settling period the supernate is decanted. The decanted supernate is filtered through a sand filter and returned to the basin. Subsequent batches of slurry are added to the STSC, settled, and excess supernate removed until the prescribed quantity of sludge is

  8. Sludge Treatment Project Engineered Container Retrieval And Transfer System Prelminary Design Hazard And Operability Study

    International Nuclear Information System (INIS)

    Carro, C.A.

    2011-01-01

    This Hazard and Operability (HAZOP) study addresses the Sludge Treatment Project (STP) Engineered Container Retrieval and Transfer System (ECRTS) preliminary design for retrieving sludge from underwater engineered containers located in the 105-K West (KW) Basin, transferring the sludge as a sludge-water slurry (hereafter referred to as 'slurry') to a Sludge Transport and Storage Container (STSC) located in a Modified KW Basin Annex, and preparing the STSC for transport to T Plant using the Sludge Transport System (STS). There are six, underwater engineered containers located in the KW Basin that, at the time of sludge retrieval, will contain an estimated volume of 5.2 m 3 of KW Basin floor and pit sludge, 18.4 m 3 of 105-K East (KE) Basin floor, pit, and canister sludge, and 3.5 m 3 of settler tank sludge. The KE and KW Basin sludge consists of fuel corrosion products (including metallic uranium, and fission and activation products), small fuel fragments, iron and aluminum oxide, sand, dirt, operational debris, and biological debris. The settler tank sludge consists of sludge generated by the washing of KE and KW Basin fuel in the Primary Clean Machine. A detailed description of the origin of sludge and its chemical and physical characteristics can be found in HNF-41051, Preliminary STP Container and Settler Sludge Process System Description and Material Balance. In summary, the ECRTS retrieves sludge from the engineered containers and hydraulically transfers it as a slurry into an STSC positioned within a trailer-mounted STS cask located in a Modified KW Basin Annex. The slurry is allowed to settle within the STSC to concentrate the solids and clarify the supernate. After a prescribed settling period the supernate is decanted. The decanted supernate is filtered through a sand filter and returned to the basin. Subsequent batches of slurry are added to the STSC, settled, and excess supernate removed until the prescribed quantity of sludge is collected. The sand

  9. Hazard Evaluation for Storage of Spent Nuclear Fuel (SNF) Sludge at the Solid Waste Treatment Facility

    International Nuclear Information System (INIS)

    SCHULTZ, M.V.

    2000-01-01

    As part of the Spent Nuclear Fuel (SNF) storage basin clean-up project, sludge that has accumulated in the K Basins due to corrosion of damaged irradiated N Reactor will be loaded into containers and placed in interim storage. The Hanford Site Treatment Complex (T Plant) has been identified as the location where the sludge will be stored until final disposition of the material occurs. Long term storage of sludge from the K Basin fuel storage facilities requires identification and analysis of potential accidents involving sludge storage in T Plant. This report is prepared as the initial step in the safety assurance process described in DOE Order 5480.23, Nuclear Safety Analysis Reports and HNF-PRO-704, Hazards and Accident Analysis Process. This report documents the evaluation of potential hazards and off-normal events associated with sludge storage activities. This information will be used in subsequent safety analyses, design, and operations procedure development to ensure safe storage. The hazards evaluation for the storage of SNF sludge in T-Plant used the Hazards and Operability Analysis (HazOp) method. The hazard evaluation identified 42 potential hazardous conditions. No hazardous conditions involving hazardous/toxic chemical concerns were identified. Of the 42 items identified in the HazOp study, eight were determined to have potential for onsite worker consequences. No items with potential offsite consequences were identified in the HazOp study. Hazardous conditions with potential onsite worker or offsite consequences are candidates for quantitative consequence analysis. The hazardous conditions with potential onsite worker consequences were grouped into two event categories, Container failure due to overpressure - internal to T Plant, and Spill of multiple containers. The two event categories will be developed into accident scenarios that will be quantitatively analyzed to determine release consequences. A third category, Container failure due to

  10. Recovery of hazardous semiconductor-industry sludge as a useful resource.

    Science.gov (United States)

    Lee, Tzen-Chin; Liu, Feng-Jiin

    2009-06-15

    Sludge, a solid waste recovered from wastewater of semiconductor-industries composes of agglomerates of nano-particles like SiO(2) and CaF(2). This sludge deflocculates in acidic and alkaline aqueous solutions into nano-particles smaller than 100 nm. Thus, this sludge is potentially hazardous to water resources when improperly dumped. It can cause considerable air-pollution when fed into rotary-kilns as a raw material for cement production. In this study, dried and pulverized sludge was used to replace 5-20 wt.% Portland cement in cement mortar. The compressive strength of the modified mortar was higher than that of plain cement mortar after curing for 3 days and more. In particular, the strength of mortar with 10 wt.% substitution improved by 25-35% after curing for 7-90 days. TCLP studies reveal no detectable release of heavy metals. Preliminary studies showed that nano-particles deflocculated from the sludge, when cured for up to 3 days retain in the modified mortar their nano-size, which become large-sized hydration compounds that contribute to the final mortar strength. Semiconductor sludge can thus be utilized as a useful resource to replace portion of cement in cement mortar, thereby avoiding their potential hazard on the environment.

  11. Radioactive and hazardous wastewater treatment and sludge stabilization by filtration

    International Nuclear Information System (INIS)

    Martin, H.L.; Pickett, J.B.; Langton, C.A.

    1991-01-01

    Concentrated effluents from batch discharges of spent process solutions are mixed with filter cake from treatment of the dilute effluents and stored in a large tank at the optimum high pH for hydroxide precipitation of heavy metals. Supernate is decanted from the storage tanks and mixed with the dilute effluents before treatment. A filtration and stabilization process has been developed to treat and stored sludge as well as the concentrated wastewater slurry as it is generated. A 94% waste volume reduction over conventional technology can be achieved. Furthermore, leachate from the solidified waste filter cake meets the EPA land disposal restrictions

  12. Environmental impact of industrial sludge stabilization/solidification products: chemical or ecotoxicological hazard evaluation?

    Science.gov (United States)

    Silva, Marcos A R; Testolin, Renan C; Godinho-Castro, Alcione P; Corrêa, Albertina X R; Radetski, Claudemir M

    2011-09-15

    Nowadays, the classification of industrial solid wastes is not based on risk analysis, thus the aim of this study was to compare the toxicity classifications based on the chemical and ecotoxicological characterization of four industrial sludges submitted to a two-step stabilization/solidification (S/S) processes. To classify S/S products as hazardous or non-hazardous, values cited in Brazilian chemical waste regulations were adopted and compared to the results obtained with a battery of biotests (bacteria, alga and daphnids) which were carried out with soluble and leaching fractions. In some cases the hazardous potential of industrial sludge was underestimated, since the S/S products obtained from the metal-mechanics and automotive sludges were chemically classified as non-hazardous (but non-inert) when the ecotoxicity tests showed toxicity values for leaching and soluble fractions. In other cases, the environmental impact was overestimated, since the S/S products of the textile sludges were chemically classified as non-inert (but non-hazardous) while ecotoxicity tests did not reveal any effects on bacteria, daphnids and algae. From the results of the chemical and ecotoxicological analyses we concluded that: (i) current regulations related to solid waste classification based on leachability and solubility tests do not ensure reliable results with respect to environmental protection; (ii) the two-step process was very effective in terms of metal immobilization, even at higher metal-concentrations. Considering that S/S products will be subject to environmental conditions, it is of great interest to test the ecotoxicity potential of the contaminants release from these products with a view to avoiding environmental impact given the unreliability of ecotoxicological estimations originating from chemical analysis. Copyright © 2011 Elsevier B.V. All rights reserved.

  13. Hazardous Waste Code Determination for First/Second-Stage Sludge Waste Stream (IDCs 001, 002, 800)

    International Nuclear Information System (INIS)

    Arbon, R.E.

    2001-01-01

    This document, Hazardous Waste Code Determination for the First/Second-Stage Sludge Waste Stream, summarizes the efforts performed at the Idaho National Engineering and Environmental Laboratory (INEEL) to make a hazardous waste code determination on Item Description Codes (IDCs) 001, 002, and 800 drums. This characterization effort included a thorough review of acceptable knowledge (AK), physical characterization, waste form sampling, chemical analyses, and headspace gas data. This effort included an assessment of pre-Waste Analysis Plan (WAP) solidified sampling and analysis data (referred to as preliminary data). Seventy-five First/Second-Stage Sludge Drums, provided in Table 1-1, have been subjected to core sampling and analysis using the requirements defined in the Quality Assurance Program Plan (QAPP). Based on WAP defined statistical reduction, of preliminary data, a sample size of five was calculated. That is, five additional drums should be core sampled and analyzed. A total of seven drums were sampled, analyzed, and validated in compliance with the WAP criteria. The pre-WAP data (taken under the QAPP) correlated very well with the WAP compliant drum data. As a result, no additional sampling is required. Based upon the information summarized in this document, an accurate hazardous waste determination has been made for the First/Second-Stage Sludge Waste Stream

  14. Case study to remove radioactive hazardous sludge from long horizontal storage tanks

    International Nuclear Information System (INIS)

    Hylton, T.D.; Youngblood, E.L.; Cummins, R.L.

    1995-01-01

    The removal of radioactive hazardous sludge from waste tanks is a significant problem at several US Department of Energy (DOE) sites. The use of submerged jets produced by mixing pumps lowered into the supernatant/sludge interface to produce a homogeneous slurry is being studied at several DOE facilities. The homogeneous slurry can be pumped from the tanks to a treatment facility or alternative storage location. Most of the previous and current studies with this method are for flat-bottom tanks with vertical walls. Because of the difference in geometry, the results of these studies are not directly applicable to long horizontal tanks such as those used at the Oak Ridge National Laboratory. Mobilization and mixing studies were conducted with a surrogate sludge (e.g., kaolin clay) using submerged jets in two sizes of horizontal tanks. The nominal capacities of these tanks were 0.87 m 3 (230 gal) and 95 m 3 (25,000 gal). Mobilization efficiencies and mixing times were determined for single and bidirectional jets in both tanks with the discharge nozzles positioned at two locations in the tanks. Approximately 80% of the surrogate sludge was mobilized in the 95-m 3 tank using a fixed bidirectional jet (inside diameter = 0.035 m) and a jet velocity of 6.4 m/s (21 ft/s)

  15. INTELLIGENT DECISION SUPPORT FOR WASTE MINIMIZATION IN ELECTROPLATING PLANTS. (R824732)

    Science.gov (United States)

    AbstractWastewater, spent solvent, spent process solutions, and sludge are the major waste streams generated in large volumes daily in electroplating plants. These waste streams can be significantly minimized through process modification and operational improvement. I...

  16. Hazardous waste management in pipeline terminal: a multi-pronged approach for safe disposal of tank bottom sludge

    Energy Technology Data Exchange (ETDEWEB)

    Ammanna, John [Indian Oil Corporation Limited (IOCL), Mumbai (India)

    2009-12-19

    Indian Oil Corporation Ltd., Pipeline Division owns and operates the 1850 Km long Salaya-Mathura Crude Oil Pipeline (SMPL) with installed capacity of 21 MMTPA. Almost 25 types of crude [90% imported and 10% indigenous] are received into 13 on-shore tanks at Vadinar (the Mother Station of SMPL) through 2 Nos. SPM's anchored in the Arabian Sea and located on the west coast of India in the Gulf of Kutch. Larger quantities of tank bottom sludge that gets generated in the terminal during tank M and I pose serious environmental hazards, as procedures for handling, treatment and disposal of hazardous waste are not well established. With increasingly stringent Environmental norms being enforced by Statutory / Regulatory Authorities, storage of hazardous solid waste in lagoons and its disposal through designated approved agencies within the specified time frame, becomes extremely difficult. This paper seeks to address this issue by putting forth an innovative approach to hazardous waste management in pipeline terminals having large crude oil tank farms that has been adopted at Indian Oil Corporation's Vadinar terminal of SMPL where a multi-pronged approach for safe disposal of tank bottom sludge has been successfully implemented. The terminal has since become a 'Zero sludge location'. (author)

  17. Management of toxic and hazardous contents of oil sludge in Siri Island

    Directory of Open Access Journals (Sweden)

    M. Pazoki

    2017-12-01

    Full Text Available Sirri Island is one of the most important islands in Iran where contains massive amounts of crude oil reservoirs and is a crude oil exporting and storage spot. Petroleum sludge wastes produced by the refineries are deposited in outdoor 2-ha open pits. 30 sludge samples from different depot locations were conducted in 3-time intervals and mixed with each other to form one homogenized sample. The sample was treated by solvent extraction method using methyl ethyl ketone as an efficient polar solvent in order to recover the valuable hydrocarbon and oil. About 99.8% of the oil was recovered and determined to reach almost the same quality as the exportable crude oil of Sirri Island. The sediments were also tested for size distribution range and titled as fine-grained soil. Toxicity characteristics leaching procedure test was conducted on the residuals to determine whether the waste is categorized as toxic and hazardous. The industrial waste evaluation model used in the current work suggested different leachate concentrations (10%, 30%, 50%, 70% and 90% of total leachate based on toxicity characteristics leaching procedure for different probable leaching scenarios. The surface and subsurface regional conditions such as depth to underground water table, climate condition, subsurface pH, soil texture and material were defined to the model as well. Then, the model simulated 10000 possible runs considering the leaching procedure, contaminant concentrations, maximum contaminant limits and surface and sub-surface conditions. The final outcomes regarding heavy metals results showed that nickel, chromium and vanadium were protective under composite liner while cobalt and lead were not safe under such liner and need proper treatment before landfilling. As the final step, the size and details of landfill were designed. The landfill was selected as a square with side and depth of 55m and 3m respectively. The composite liner consisted of 1.5mm high density

  18. Electroplating on titanium alloy

    Science.gov (United States)

    Lowery, J. R.

    1971-01-01

    Activation process forms adherent electrodeposits of copper, nickel, and chromium on titanium alloy. Good adhesion of electroplated deposits is obtained by using acetic-hydrofluoric acid anodic activation process.

  19. Proceedings of the workshop on radioactive, hazardous, and/or mixed waste sludge management

    International Nuclear Information System (INIS)

    Lomenick, T.F.

    1992-01-01

    A workshop sponsored by the US Department of Energy (DOE) Field Office, Oak Ridge, was held on December 4--6, 1990, in Knoxville, Tennessee. The primary objective of the workshop was the exchange of information, experiences, solutions, and future plans of DOE and its prime contractors who are engaged in work on the packaging, grouting, storage, and transport of waste sludges. In addition, the group met with industrial participants in an open forum to discuss problems and needs in the management of these wastes and to learn of possible industrial experiences, approaches, and solutions, including demonstrations of potential tools and techniques. Topics discussed include the following: mixed waste sludge issue at the K-25 site; processing saltstone from waste streams at the Savannah River Plant; the Hanford Grout Treatment Facility; treatment of pond sludge at the Rocky Flats Plant; cement solidification of low-level radioactive sludge at the West Valley Demonstration Project; studies on the solidification of low-level radioactive wastes in cement at INEL; cement solidification systems at Los Alamos National Laboratory; emergency avoidance solidification campaign at ORNL; diffusion plant sludge storage problems at the Portsmouth Gaseous Diffusion Plant; the proposed fixation of sludge in cement at the feed materials production center; regulatory aspects of sludge management; and delisting efforts for K-1407-C pond sludges. Individual projects are processed separately for the data bases

  20. [Hexavalent chromium pollution and exposure level in electroplating workplace].

    Science.gov (United States)

    Zhang, Xu-hui; Zhang, Xuan; Yang, Zhang-ping; Jiang, Cai-xia; Ren, Xiao-bin; Wang, Qiang; Zhu, Yi-min

    2012-08-01

    To investigate the pollution of hexavalent chromium in the electroplating workplace and screen the biomarkers of chromium exposure. Field occupational health investigation was conducted in 25 electroplating workplaces. 157 electroplating workers and 93 healthy unexposed controls were recruited. The epidemiological information was collected with face to face interview. Chromium in erythrocytes was determined by graphite furnace atomic absorption spectrophotometer. The median of short-term exposure concentration of chromium in the air at electroplating workplace was 0.06 mg/m(3) (median) and ranging from 0.01 (detect limit) to 0.53 mg/m(3)). The median concentration of Cr (VI) in erythrocytes in electroplating workers was 4.41 (2.50 ∼ 5.29) µg/L, which was significantly higher than that in control subjects [1.54 (0.61 ∼ 2.98) µg/L, P electroplating workers and control subjects, except for the subjects of age less than 30 years old (P = 0.11). There was hexavalent chromium pollution in electroplating workplace. Occupational hazards prevention measures should be taken to control the chromium pollution hazards.

  1. [Quantitative classification-based occupational health management for electroplating enterprises in Baoan District of Shenzhen, China].

    Science.gov (United States)

    Zhang, Sheng; Huang, Jinsheng; Yang, Baigbing; Lin, Binjie; Xu, Xinyun; Chen, Jinru; Zhao, Zhuandi; Tu, Xiaozhi; Bin, Haihua

    2014-04-01

    To improve the occupational health management levels in electroplating enterprises with quantitative classification measures and to provide a scientific basis for the prevention and control of occupational hazards in electroplating enterprises and the protection of workers' health. A quantitative classification table was created for the occupational health management in electroplating enterprises. The evaluation indicators included 6 items and 27 sub-items, with a total score of 100 points. Forty electroplating enterprises were selected and scored according to the quantitative classification table. These electroplating enterprises were classified into grades A, B, and C based on the scores. Among 40 electroplating enterprises, 11 (27.5%) had scores of >85 points (grade A), 23 (57.5%) had scores of 60∼85 points (grade B), and 6 (15.0%) had scores of electroplating enterprises is a valuable attempt, which is helpful for the supervision and management by the health department and provides an effective method for the self-management of enterprises.

  2. Assessment of the effectiveness of orange (Citrus reticulata) peel in the recovery of nickel from electroplating wastewater.

    Science.gov (United States)

    Hussein, Rim A

    2014-12-01

    Wastewater discharged from electroplating industry contains different concentrations of heavy metals, which when released into the environment pose a health hazard to human beings. The aim of this study was to assess the effectiveness of orange peel as an adsorbent in the recovery of Nickel (Ni) from electroplating wastewater. The effectiveness of orange peel as an adsorbent was assessed by determining the optimum conditions of adsorption (adsorbent dose, pH, and contact time), calculating the recovery percentage, and characterizing the orange peel sludge resulting from adsorption/desorption process as being hazardous or not. Under optimum conditions for adsorption, orange peel was found to be an effective adsorbent of Ni from electroplating wastewater. It achieved 59.28% removal of the metal from a solution containing 528 mg/l, at a dose of 60 g/l, at pH 7, and for 1-h contact time. The nickel uptake capacity of orange peel was calculated to be 5.2 mg/g. Using HCl for desorption of adsorbed Ni, a recovery of 44.46% of Ni discharged in the wastewater could be reached. Orange peel resulting from the adsorption/desorption process was characterized as being nonhazardous. Orange peel was found to be effective in the recovery of nearly half of the amount of Ni discharged in electroplating wastewater. Further studies are required to determine (a) the impact of the recovered NiCl2 solution on the quality of the plated product, (b) the effect of activation of orange peel on the adsorption process, and (c) the number of cycles during which orange peel can be reused as an effective adsorbent.

  3. SUBSTITUTION OF CADMIUM CYANIDE ELECTROPLATING WITH ZINC CHLORIDE ELECTROPLATING

    Science.gov (United States)

    The study evaluated the zinc chloride electroplating process as a substitute for cadmium cyanide electroplating in the manufacture of industrial connectors and fittings at Aeroquip Corporation. The process substitution eliminates certain wastes, specifically cadmium and cyanide, ...

  4. Presentation of the project Thermal processes with energy recovery for sludge and special or hazardous waste disposal

    International Nuclear Information System (INIS)

    Mininni, G.; Passino, R.

    2001-01-01

    Main results obtained in the framework of the project Thermal processes with energy recovery for sludge and special waste (also hazardous) disposal granted for 2.16 M Euro by the Italian Ministry of Education through Structural Funds are reported. This project is subdivided into the following four main sub projects: combustion of hazardous sludges on a demonstrative plant; combustion of sludges in fluidized bed reactors on pilot and laboratory scale; set up of a flue gas sampling device at high temperature; fluid dynamic modelling of combustion. Original and interesting results were produced mainly connected with the following aspects: combined incineration of sewage and hazardous sludges appeared to be reliable considering that gaseous emissions did not show any deterioration following the addition of chlorinated hydrocarbons to sewage sludge. Gaseous emissions were found to be not conform with the standards only in very few cases generally not linked with critical conditions: polynuclear aromatic hydrocarbons (PAHs) were found to be a reliable parameter for emissions monitoring considering that they are produced in abundance following up set conditions due to a temperature decline or an insufficient oxygen supply; the very stringent limit at the emissions of 0.1 ng/m 3 for dioxins and furans (TE) can be respected in the most of the cases but this monitoring is very complex, time consuming and expensive. Sampling and extraction errors might considerably impact the measured value, which is much more dependent on the conditions inside the recovery boiler rather than on the combustion efficiency; metals are enriched onto the fly ashes produced in the tests carried out by rotating drum furnace more than in the tests by fluidized bed furnace; after burning chamber mode of operation did not display a direct influence on the emissions; incineration tests carried out on reduced pilot scale have shown a total absence of fragmentation during volatilisation while particulate

  5. QMRA (quantitative microbial risk assessment) and HACCP (hazard analysis and critical control points) for management of pathogens in wastewater and sewage sludge treatment and reuse.

    Science.gov (United States)

    Westrell, T; Schönning, C; Stenström, T A; Ashbolt, N J

    2004-01-01

    Hazard Analysis and Critical Control Points (HACCP) was applied for identifying and controlling exposure to pathogenic microorganisms encountered during normal sludge and wastewater handling at a 12,500 m3/d treatment plant utilising tertiary wastewater treatment and mesophilic sludge digestion. The hazardous scenarios considered were human exposure during treatment, handling, soil application and crop consumption, and exposure via water at the wetland-area and recreational swimming. A quantitative microbial risk assessment (QMRA), including rotavirus, adenovirus, haemorrhagic E. coli, Salmonella, Giardia and Cryptosporidium, was performed in order to prioritise pathogen hazards for control purposes. Human exposures were treated as individual risks but also related to the endemic situation in the general population. The highest individual health risk from a single exposure was via aerosols for workers at the belt press for sludge dewatering (virus infection risk = 1). The largest impact on the community would arise if children ingested sludge at the unprotected storage site, although in the worst-case situation the largest number of infections would arise through vegetables fertilised with sludge and eaten raw (not allowed in Sweden). Acceptable risk for various hazardous scenarios, treatment and/or reuse strategies could be tested in the model.

  6. Polyurethane Filler for Electroplating

    Science.gov (United States)

    Beasley, J. L.

    1984-01-01

    Polyurethane foam proves suitable as filler for slots in parts electroplated with copper or nickel. Polyurethane causes less contamination of plating bath and of cleaning and filtering tanks than wax fillers used previously. Direct cost of maintenance and indirect cost of reduced operating time during tank cleaning also reduced.

  7. Audible monitor for electroplating

    Science.gov (United States)

    Burowick, E. A.

    1979-01-01

    "No buzzer" indicates early problem in electroplating when parts are properly immersed into electropolating bath. Buzzer sounds when current flows through part; however, if current is cut, buzzer stops warning that parts must be removed and refinished thus preventing unnecessary waste of electrical energy and labor.

  8. Electroplating and Cyanide Waste.

    Science.gov (United States)

    Torpy, Michael F.; Runke, Henry M.

    1978-01-01

    Presents a literature review of wastes from electroplating industry, covering publications of 1977. This review covers studies such as: (1) ion exchange treatment process; (2) use of reverse osmosis; and (3) cyanide removal and detection. A list of 75 references is also presented. (HM)

  9. The newest achievements of studies on the reutilization, treatment, and disposal technology of hazardous wastes

    Energy Technology Data Exchange (ETDEWEB)

    Liu Peizhe [Chinese Research Academy of Environmental Sciences, Beijing (China)

    1996-12-31

    From 1991 to 1996, key studies on the reutilization, treatment, and disposal technology of hazardous wastes have been incorporated into the national plan for environmental protection science and technology. At present, the research achievements have been accomplished, have passed national approval, and have been accepted. The author of this paper, as leader of the national group for this research work, expounds the newest achievements of the studies involving four parts: (1) the reutilization technology of electroplating sludge, including the ion-exchange process for recovering the sludge and waste liquor for producing chromium tanning agent and extracting chromium and colloidal protein from tanning waste residue; on the recovery of heavy metals from the electroplating waste liquor with microbic purification; on the demonstration project of producing modified plastics from the sludge and the waste plastics; and on the demonstration of the recovery of heavy metals from waste electroplating sludge by using the ammonia-leaching process; (2) the demonstrative research of reutilization technology of chromium waste residues, including production of self-melting ore and smelting of chromium-containing pig iron, and of pyrolytic detoxification of the residue with cyclone furnace; (3) the incineration technology of hazardous wastes with successful results of the industrial incinerator system for polychlorinated biphenyls; and (4) the safety landfill technology for disposal of hazardous wastes, with a complete set of technology for pretreatment, selection of the site, development of the antipercolating materials, and design and construction of the landfill. Only a part of the achievements is introduced in this paper, most of which has been built and is being operated for demonstration to further spreading application and accumulate experience. 6 refs., 7 figs., 6 tabs.

  10. Electroplating method and apparatus

    International Nuclear Information System (INIS)

    Looney, R.B.; Smith, W.E.L.

    1978-01-01

    Disclosed is an apparatus for high speed electroplating or anodizing tubular members such as nuclear reactor fuel elements. A loading arm positions the member on a base for subsequent support by one of two sets of electrical contacts. A carriage assembly positions electrodes into and around the member. Electrolyte is pumped between the electrodes and the member while electric current is applied. Programmed controls sequentially employ each of the two sets of contacts to expose all surfaces of the member to the electrolyte. The member is removed from the apparatus by an unloading arm

  11. Electroplating method and apparatus

    Science.gov (United States)

    Looney, Robert B.; Smith, William E. L.

    1978-06-20

    An apparatus for high speed electroplating or anodizing tubular members such as nuclear reactor fuel elements. A loading arm positions the member on a base for subsequent support by one of two sets of electrical contacts. A carriage assembly positions electrodes into and around the member. Electrolyte is pumped between the electrodes and the member while electric current is applied. Programmed controls sequentially employ each of the two sets of contacts to expose all surfaces of the member to the electrolyte. The member is removed from the apparatus by an unloading arm.

  12. PRETREATING THORIUM FOR ELECTROPLATING

    Science.gov (United States)

    Beach, J.G.; Schaer, G.R.

    1959-07-28

    A method is presented for pretreating a thorium surface prior to electroplating the surface. The pretreatment steps of the invention comprise cleaning by vapor blasting the surface, anodically pickling in a 5 to 15% by volume aqueous hydrochloric acid bath with a current of 125 to 250 amp/sq ft for 3 to 5 min at room temperature, chemically pickling the surface in a 5 to 15% by volume of aqueous sulfuric acid for 3 to 5 min at room temperature, and rinsing the surface with water.

  13. Monolith electroplating process

    Science.gov (United States)

    Agarrwal, Rajev R.

    2001-01-01

    An electroplating process for preparing a monolith metal layer over a polycrystalline base metal and the plated monolith product. A monolith layer has a variable thickness of one crystal. The process is typically carried in molten salts electrolytes, such as the halide salts under an inert atmosphere at an elevated temperature, and over deposition time periods and film thickness sufficient to sinter and recrystallize completely the nucleating metal particles into one single crystal or crystals having very large grains. In the process, a close-packed film of submicron particle (20) is formed on a suitable substrate at an elevated temperature. The temperature has the significance of annealing particles as they are formed, and substrates on which the particles can populate are desirable. As the packed bed thickens, the submicron particles develop necks (21) and as they merge into each other shrinkage (22) occurs. Then as micropores also close (23) by surface tension, metal density is reached and the film consists of unstable metal grain (24) that at high enough temperature recrystallize (25) and recrystallized grains grow into an annealed single crystal over the electroplating time span. While cadmium was used in the experimental work, other soft metals may be used.

  14. Reuse of hazardous calcium fluoride sludge from the integrated circuit industry.

    Science.gov (United States)

    Zhu, Ping; Cao, Zhenbang; Ye, YiLi; Qian, Guangren; Lu, Bo; Zhou, Ming; Zhou, Jin

    2013-11-01

    The Chinese integrated circuit industry has been transformed from a small state-owned sector into a global competitor, but chip manufacturing produces large amounts of calcium fluoride sludges (CFS). In China, landfill is a current option for treating CFS. In order to solve the problem of unavailable landfill sites and prevent fluorine from dissolved CFS polluting water sources, CFS was tested as a component for a ceramic product made with sodium borate, sodium phosphate and waste alumina using a low-temperature sintering technology, and the effects of various factors on characteristics of the ceramic were investigated to optimize the process. The best sintering temperature was controlled at 700°C, and the optimal raw material ratio of the ceramic was 11% sodium borate, 54% sodium phosphate, 30% CFS and 5% waste alumina. The CFS ceramic was characterized by a morphological structure and X-ray diffraction. The results indicated that CFS was transformed into Na2Ca(PO4)F as an inert and a main crystalline phase in the ceramic, which was enclosed by the borophosphate glass. Toxicity characteristic leaching procedure, corrosion resistance and compressive strength tests verified CFS ceramic as a qualified construction ceramic material, and the fluorine from CFS was solidified in the inert crystalline phase, which would not be released to cause secondary pollution. This novel technology not only avoids the CFS hydrolyzing reaction forming harmful hydrofluoric acid gas at 800°C and above, but also produces high-performance ceramics as a construction material, in accordance with the concept of sustainable development.

  15. Phytoextraction of potentially toxic elements by six tree species growing on hazardous mining sludge.

    Science.gov (United States)

    Mleczek, Mirosław; Goliński, Piotr; Krzesłowska, Magdalena; Gąsecka, Monika; Magdziak, Zuzanna; Rutkowski, Paweł; Budzyńska, Sylwia; Waliszewska, Bogusława; Kozubik, Tomisław; Karolewski, Zbigniew; Niedzielski, Przemysław

    2017-10-01

    The aim of the study was to compare the phytoextraction abilities of six tree species (Acer platanoides L., Acer pseudoplatanus L., Betula pendula Roth, Quercus robur L., Tilia cordata Miller, Ulmus laevis Pall.), cultivated on mining sludge contaminated with arsenic (As), cadmium (Cd), copper (Cu), lead (Pb), thallium (Tl), and zinc (Zn). All six tree species were able to survive on such an unpromising substrate. However, A. platanoides and T. cordata seedlings grown on the polluted substrate showed significantly lower biomass than control plants (55.5 and 45.6%, respectively). As, Cd, Cu, Pb, and Tl predominantly accumulated in the roots of all the analyzed tree species with the following highest contents: 1616, 268, 2432, 547, and 856 mg kg -1 , respectively. Zn was predominantly localized in shoots with the highest content of 5801 and 5732 mg kg -1 for U. laevis and A. platanoides, respectively. A. platanoides was the most effective in Zn phytoextaction, with a bioconcentration factor (BCF) of 8.99 and a translocation factor (TF) of 1.5. Furthermore, with the exception of A. pseudoplatanus, the analyzed tree species showed a BCF > 1 for Tl, with the highest value for A. platanoides (1.41). However, the TF for this metal was lower than 1 in all the analyzed tree species. A. platanoides showed the highest BCF and a low TF and could, therefore, be a promising species for Tl phytostabilization. In the case of the other analyzed tree species, their potential for effective phytoextraction was markedly lower. Further studies on the use of A. platanoides in phytoremediation would be worth conducting.

  16. Electroplating eliminates gas leakage in brazed areas

    Science.gov (United States)

    Leigh, J. D.

    1966-01-01

    Electroplating method seals brazed or welded joints against gas leakage under high pressure. Any conventional electroplating process with many different metal anodes can be used, as well as the build up of layers of different metals to any required thickness.

  17. Obtention of ceramic pigments with residue from electroplating

    International Nuclear Information System (INIS)

    Boss, A.; Kniess, C.T.; Aguiar, B.M. de; Prates, P.B.; Milanez, K.

    2011-01-01

    The incorporation of industrial residues in industrial processes opens up new business opportunities and reduces the volume of extraction of raw materials, preserving natural resources, which are limited. An important residue is the mud from galvanic industry, consisting of alkali and transition metals. According to NBR 10004/2004, this residue can be classified as Class I (hazardous), depending on the concentration of metals present in the mud. This paper proposes a method for reusing the residue from electroplating in ceramic pigments. The characterization of residual plating was obtained by chemical analysis, mineralogical analysis and pH measurements. The electroplating waste was incorporated in different percentages on a standard pigment formula of industrial ceramic, consisting mainly of Zn, Fe and Cr. The obtained pigments were applied in ceramic glazes to colorimetric and visual analysis, which showed good results with the addition of up to 15% of industrial waste. (author)

  18. Electroplating lithium transition metal oxides

    Science.gov (United States)

    Zhang, Huigang; Ning, Hailong; Busbee, John; Shen, Zihan; Kiggins, Chadd; Hua, Yuyan; Eaves, Janna; Davis, Jerome; Shi, Tan; Shao, Yu-Tsun; Zuo, Jian-Min; Hong, Xuhao; Chan, Yanbin; Wang, Shuangbao; Wang, Peng; Sun, Pengcheng; Xu, Sheng; Liu, Jinyun; Braun, Paul V.

    2017-01-01

    Materials synthesis often provides opportunities for innovation. We demonstrate a general low-temperature (260°C) molten salt electrodeposition approach to directly electroplate the important lithium-ion (Li-ion) battery cathode materials LiCoO2, LiMn2O4, and Al-doped LiCoO2. The crystallinities and electrochemical capacities of the electroplated oxides are comparable to those of the powders synthesized at much higher temperatures (700° to 1000°C). This new growth method significantly broadens the scope of battery form factors and functionalities, enabling a variety of highly desirable battery properties, including high energy, high power, and unprecedented electrode flexibility. PMID:28508061

  19. An improved SOIL*EX trademark process for the removal of hazardous and radioactive contaminants from soils, sludges and other materials

    International Nuclear Information System (INIS)

    Bloom, R.R.; Bonnema, B.E.; Navratil, J.D.; Falconer, K.L.; Van Vliet, J.A.; Diel, B.N.

    1995-01-01

    Rust's patented SOIL*EX process is designed to remove hazardous and radioactive contaminants from soils, sludges and a matrix of other materials while destroying volatile organic compounds often associated with contaminated soil and debris. The process is comprised of three major process operations. The first operation involves the dissolution of contaminants that are chemically or mechanically bonded to the solid phase. The second process operation involves separation of the solid phase from the dissolution solution (mother liquor), which contains the dissolved contaminants. The final operation concentrates and removes the contaminants from the mother liquor. A pilot-scale SOIL*EX system was constructed at Rust's Clemson Technical Center for a Proof-of-Process demonstration. The demonstration program included the design, fabrication, and operation of pilot scale and demonstration equipment and systems. The pilot plant, an accurate scaled-down version of a proposed full-scale treatment system, was operated for five months to demonstrate the efficiency of the overall process. The pilot plant test program focused on demonstrating that the SOIL*EX process would remove and concentrate the contaminants and destroy volatile organic compounds. The pilot plant processed nearly 20 tons of soils and sludges, and test results indicated that all contaminants of concern were removed. Additionally, Rust completed numerous bench scale tests to optimize the chemistry. This paper discusses the pilot plant test criteria and results along with the salient design features of the SOIL*EX system and planned improvements

  20. Precious Metals Recovery from Electroplating Wastewater: A Review

    Science.gov (United States)

    Azmi, A. A.; Jai, J.; Zamanhuri, N. A.; Yahya, A.

    2018-05-01

    Metal bearing electroplating wastewater posts great health and environmental concerns, but could also provide opportunities for precious and valuable metal recovery, which can make the treatment process more cost-effective and sustainable. Current conventional electroplating wastewater treatment and metal recovery methods include chemical precipitation, coagulation and flocculation, ion exchange, membrane filtration, adsorption, electrochemical treatment and photocatalysis. However, these physico-chemical methods have several disadvantages such as high initial capital cost, high operational cost due to expensive chemical reagents and electricity supply, generation of metal complexes sludge which requires further treatment, ineffective in diluted and/or concentrated wastewater, low precious metal selectivity, and slow recovery process. On the other hand, metal bio-reduction assisted by bioactive phytochemical compounds extracted from plants and plant parts is a new found technology explored by several researchers in recent years aiming to recover precious and valuable metals from secondary sources mainly industrial wastewater by utilizing low-cost and eco-friendly biomaterials as reagents. Extract of plants contains polyphenolic compounds which have great antioxidant properties and reducing capacities, able to reduce metal ions into zerovalent metal atoms and stabilize the metal particles formed. This green bio-recovery method has a value added in their end products since the metals are recovered in nano-sized particles which are more valuable and have high commercial demand in other fields ranging from electrochemistry to medicine.

  1. Maintainable substrate carrier for electroplating

    Science.gov (United States)

    Chen, Chen-An [Milpitas, CA; Abas, Emmanuel Chua [Laguna, PH; Divino, Edmundo Anida [Cavite, PH; Ermita, Jake Randal G [Laguna, PH; Capulong, Jose Francisco S [Laguna, PH; Castillo, Arnold Villamor [Batangas, PH; Ma,; Xiaobing, Diana [Saratoga, CA

    2012-07-17

    One embodiment relates to a substrate carrier for use in electroplating a plurality of substrates. The carrier includes a non-conductive carrier body on which the substrates are placed and conductive lines embedded within the carrier body. A plurality of conductive clip attachment parts are attached in a permanent manner to the conductive lines embedded within the carrier body. A plurality of contact clips are attached in a removable manner to the clip attachment parts. The contact clips hold the substrates in place and conductively connecting the substrates with the conductive lines. Other embodiments, aspects and features are also disclosed.

  2. Sealed substrate carrier for electroplating

    Science.gov (United States)

    Ganti, Kalyana Bhargava [Fremont, CA

    2012-07-17

    One embodiment relates to a substrate carrier for use in electroplating a plurality of substrates. The substrate carrier includes a non-conductive carrier body on which the substrates are held, and conductive lines are embedded within the carrier body. A conductive bus bar is embedded into a top side of the carrier body and is conductively coupled to the conductive lines. A thermoplastic overmold covers a portion of the bus bar, and there is a plastic-to-plastic bond between the thermoplastic overmold and the non-conductive carrier body. Other embodiments, aspects and features are also disclosed.

  3. Application of three tailing-based composites in treating comprehensive electroplating wastewater.

    Science.gov (United States)

    Liu, Hongbo; Zhu, Mengling; Gao, Saisai

    2014-01-01

    Heavy metals and chemical oxygen demand (COD) are major challenging pollutants for most electroplating wastewater treatment plants. A novel composite material, prepared with a mixture of calcium and sodium compounds and tailings, was simply mixed by ratios and used to treat a comprehensive electroplating wastewater with influent COD, total copper (T-Cu), and total nickel (T-Ni) respectively as 690, 4.01, and 20.60 mg/L on average. Operational parameters, i.e. the contact time, pH, mass ratio of calcium and sodium compounds and tailings, were optimized as 30 min, 10.0, and 4:2:1. Removal rates for COD, T-Cu, and T-Ni could reach 71.8, 90.5, and 98.1%, respectively. No significant effect of initial concentrations on removal of T-Cu and T-Ni was observed for the composite material. The adsorption of Cu(II) and Ni(II) on the material fitted Langmuir and Freundlich isotherms respectively. Weight of waste sludge from the calcium/sodium-tailing system after reaction was 10% less than that from the calcium-tailing system. The tailing-based composite is cost-effective in combating comprehensive electroplating pollution, which shows a possibility of applying the tailings in treating electroplating wastewater.

  4. Development of small-scale electroplating system for Ni-63 electroplating onto Ni foil

    International Nuclear Information System (INIS)

    Kim, Jin Joo; Choi, Sang Mu; Son, Kwang Jae; Hong, Jintae

    2016-01-01

    Betavoltaic battery is a device that converts the decay energy of beta-emitting radioisotopes into electric energy. Ni-63 is pure betaemitter with a low energy spectrum and significantly long half-life of 100.1 years and thus is widely used as the power source of betavoltaic battery. There are several methods for the formation of a Ni deposit onto a semiconductor such as electroplating, electroless plating, and chemical vapor deposition. In this study, small-scale radioisotope electroplating system was designed and fabricated to perform electroplating with a small amount of plating buffer and minimum exposure of radioactive materials. These procedures and the manufactured electroplating device can be applied to radioactive Ni-63 electroplating for the fabrication of a betavoltaic battery. In this study, an electroplating system for small-scale Ni electroplating was designed and manufactured. The process for the fabrication of a Ni-63 foil as the energy source of a betavoltaic battery was developed using the minimum concentration of Ni. These procedures and the manufactured electroplating device can be applied to radioactive Ni-63 electroplating for the fabrication of a betavoltaic battery

  5. Development of small-scale electroplating system for Ni-63 electroplating onto Ni foil

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jin Joo; Choi, Sang Mu; Son, Kwang Jae; Hong, Jintae [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2016-10-15

    Betavoltaic battery is a device that converts the decay energy of beta-emitting radioisotopes into electric energy. Ni-63 is pure betaemitter with a low energy spectrum and significantly long half-life of 100.1 years and thus is widely used as the power source of betavoltaic battery. There are several methods for the formation of a Ni deposit onto a semiconductor such as electroplating, electroless plating, and chemical vapor deposition. In this study, small-scale radioisotope electroplating system was designed and fabricated to perform electroplating with a small amount of plating buffer and minimum exposure of radioactive materials. These procedures and the manufactured electroplating device can be applied to radioactive Ni-63 electroplating for the fabrication of a betavoltaic battery. In this study, an electroplating system for small-scale Ni electroplating was designed and manufactured. The process for the fabrication of a Ni-63 foil as the energy source of a betavoltaic battery was developed using the minimum concentration of Ni. These procedures and the manufactured electroplating device can be applied to radioactive Ni-63 electroplating for the fabrication of a betavoltaic battery.

  6. Electroplated zinc-cobalt alloy

    International Nuclear Information System (INIS)

    Carpenter, D.E.O.S.; Farr, J.P.G.

    2005-01-01

    Recent work on the deposition and use of ectrodeposited zinc-cobalt alloys is surveyed. Alloys containing lower of Nuclear quantities of cobalt are potentially more useful. The structures of the deposits is related to their chemical and mechanical properties. The inclusion of oxide and its role in the deposition mechanism may be significant. Chemical and engineering properties relate to the metallurgical structure of the alloys, which derives from the mechanism of deposition. The inclusion of oxides and hydroxides in the electroplate may provide evidence for this mechanism. Electrochemical impedance measurements have been made at significant deposition potentials, in alkaline electrolytes. These reveal a complex electrode behaviour which depends not only on the electrode potential but on the Co content of the electrolyte. For the relevant range of cathodic potential zinc-cobalt alloy electrodeposition occurs through a stratified interface. The formation of an absorbed layer ZnOH/sup +/ is the initial step, this inhibits the deposition of cobalt at low cathodic potentials, so explaining its 'anomalous deposition'. A porous layer of zinc forms on the adsorbed ZnOH/sup +/ at underpotential. As the potential becomes more cathodic, cobalt co- deposits from its electrolytic complex forming a metallic solid solution of Co in Zn. In electrolytes containing a high concentration of cobalt a mixed entity (ZnCo)/sub +/ is assumed to adsorb at the cathode from which a CoZn intermetallic deposits. (author)

  7. Preparation of protactinium measurement source by electroplating method

    International Nuclear Information System (INIS)

    Li Zongwei; Yang Weifan; Fang Keming; Yuan Shuanggui; Guo Junsheng; Pan Qiangyan

    1998-01-01

    An electroplating method for the preparation of Pa sources is described, and the main factors (such as pH value of solution, electroplating time and current density) influencing the electroplating of Pa are tested and discussed with 233 Pa as a tracer. A thin and uniform electroplating Pa-Layer of 1 mg/cm 2 thick on thin stainless steel disk was obtained. The Pa source was measured by a HPGe detector to determine the chemical efficiency

  8. Direct electroplating of plastic for advanced electrical applications

    DEFF Research Database (Denmark)

    Islam, Aminul; Hansen, Hans Nørgaard; Tang, Peter Torben

    2017-01-01

    Electrodeposition or electroplating is predominantly applied to metallic components. Electroplating of plastics is possible in some cases where an initial electroless plating layer of nickel or copper is made to provide a conductive surface on the plastic part. This paper proposes a method...... for direct electroplating of plastic eliminating the need for slow and expensive processes like electroless metal deposition, PVD coating, painting with conductive inks etc. The results obtained from the test demonstrate the potential of direct electroplating of plastic to enhance the electrical conductivity...... and the use of electroplated plastics for advanced applications like Moulded Interconnect Devices (MIDs)....

  9. Knowledge-based and model-based hybrid methodology for comprehensive waste minimization in electroplating plants

    Science.gov (United States)

    Luo, Keqin

    1999-11-01

    The electroplating industry of over 10,000 planting plants nationwide is one of the major waste generators in the industry. Large quantities of wastewater, spent solvents, spent process solutions, and sludge are the major wastes generated daily in plants, which costs the industry tremendously for waste treatment and disposal and hinders the further development of the industry. It becomes, therefore, an urgent need for the industry to identify technically most effective and economically most attractive methodologies and technologies to minimize the waste, while the production competitiveness can be still maintained. This dissertation aims at developing a novel WM methodology using artificial intelligence, fuzzy logic, and fundamental knowledge in chemical engineering, and an intelligent decision support tool. The WM methodology consists of two parts: the heuristic knowledge-based qualitative WM decision analysis and support methodology and fundamental knowledge-based quantitative process analysis methodology for waste reduction. In the former, a large number of WM strategies are represented as fuzzy rules. This becomes the main part of the knowledge base in the decision support tool, WMEP-Advisor. In the latter, various first-principles-based process dynamic models are developed. These models can characterize all three major types of operations in an electroplating plant, i.e., cleaning, rinsing, and plating. This development allows us to perform a thorough process analysis on bath efficiency, chemical consumption, wastewater generation, sludge generation, etc. Additional models are developed for quantifying drag-out and evaporation that are critical for waste reduction. The models are validated through numerous industrial experiments in a typical plating line of an industrial partner. The unique contribution of this research is that it is the first time for the electroplating industry to (i) use systematically available WM strategies, (ii) know quantitatively and

  10. Air Pollution Potential from Electroplating Operations.

    Science.gov (United States)

    Diamond, Philip

    Measurements were made of emission rates from electroplating operations considered to have maximum air pollution potential. Sampling was performed at McClellan and additional data from a previous survey at Hill Air Force Base was used. Values obtained were extremely low. Based on existing Federal standards, no collectors are specifically required…

  11. ENVIRONMENTAL REGULATIONS AND TECHNOLOGY - THE ELECTROPLATING INDUSTRY

    Science.gov (United States)

    This 44-page Technology Transfer Environmental Regulations and Technology publication is an update of a 1980 EPA publication that has been revised to reflect changes in the EPA regulations, as well as in the pollution control technologies that affect the electroplating industry. ...

  12. Isolation and characterization of Bacillus cereus IST105 from electroplating effluent for detoxification of hexavalent chromium.

    Science.gov (United States)

    Naik, Umesh Chandra; Srivastava, Shaili; Thakur, Indu Shekhar

    2011-08-01

    Electroplating industries are the main sources of heavy metals, chromium, nickel, lead, zinc, cadmium and copper. The highest concentrations of chromium (VI) in the effluent cause a direct hazards to human and animals. Therefore, there is a need of an effective and affordable biotechnological solution for removal of chromium from electroplating effluent. Bacterial strains were isolated from electroplating effluent to find out higher tolerant isolate against chromate. The isolate was identified by 16S rDNA sequence analysis. Absorbed chromium level of bacterium was determined by inductively coupled plasma-atomic emission spectrometer (ICP-AES), atomic absorption spectrophotometer (AAS), scanning electron microscope (SEM), transmission electron microscope (TEM) and energy dispersive X-ray analysis (EDX). Removal of metals by bacterium from the electroplating effluent eventually led to the detoxification of effluent confirmed by MTT assay. Conformational changes of functional groups of bacterial cell surface were studied through Fourier transform infrared spectroscopy. The chromate tolerant isolate was identified as Bacillus cereus. Bacterium has potency to remove more than 75% of chromium as measured by ICP-AES and AAS. The study indicated the accumulation of chromium (VI) on bacterial cell surface which was confirmed by the SEM-EDX and TEM analysis. The biosorption of metals from the electroplating effluent eventually led to the detoxification of effluent. The increased survivability of Huh7 cells cultured with treated effluent also confirmed the detoxification as examined by MTT assay. Isolated strain B. cereus was able to remove and detoxify chromium (VI). It would be an efficient tool of the biotechnological approach in mitigating the heavy metal pollutants.

  13. Heavy metal contamination and risk assessment in water, paddy soil, and rice around an electroplating plant.

    Science.gov (United States)

    Liu, Jie; Zhang, Xue-Hong; Tran, Henry; Wang, Dun-Qiu; Zhu, Yi-Nian

    2011-11-01

    The objective of this paper is to assess the impact of long-term electroplating industrial activities on heavy metal contamination in agricultural soils and potential health risks for local residents. Water, soil, and rice samples were collected from sites upstream (control) and downstream of the electroplating wastewater outlet. The concentrations of heavy metals were determined by an atomic absorption spectrophotometer. Fractionation and risk assessment code (RAC) were used to evaluate the environmental risks of heavy metals in soils. The health risk index (HRI) and hazard index (HI) were calculated to assess potential health risks to local populations through rice consumption. Hazardous levels of Cu, Cr, and Ni were observed in water and paddy soils at sites near the plant. According to the RAC analysis, the soils showed a high risk for Ni and a medium risk for Cu and Cr at certain sites. The rice samples were primarily contaminated with Ni, followed by Cr and Cu. HRI values >1 were not found for any heavy metal. However, HI values for adults and children were 2.075 and 1.808, respectively. Water, paddy soil, and rice from the studied area have been contaminated by Cu, Cr, and Ni. The contamination of these elements is related to the electroplating wastewater. Although no single metal poses health risks for local residents through rice consumption, the combination of several metals may threaten the health of local residents. Cu and Ni are the key components contributing to the potential health risks.

  14. A new approach to control a deflection of an electroplated microstructure: dual current electroplating methods

    International Nuclear Information System (INIS)

    Yang, Hyun-Ho; Seo, Min-Ho; Han, Chang-Hoon; Yoon, Jun-Bo

    2013-01-01

    We propose and demonstrate a simple and novel method to control the deflection in a suspended microstructure by using a dual current electroplating (DuCE) method. The key concept of this method is to divide the structure into two layers—a bottom layer and a top layer—and then apply respective current densities in electroplating to those two layers while all other conditions are kept the same. In addition to a flat structure, the direction of structure bending is freely controlled by virtue of the DuCE method. Cantilever Ni beams with a length of 400 µm, which were electroplated by the conventional single current electroplating method, bent downward with a deflection of 3.4 µm. On the contrary, by the DuCE method, cantilever beams with a length of 400 µm showed an almost flat structure as desired. (The current densities of the bottom layer, the top layer, and the ratio of the two current densities, are 0.15, 1.24 A dm −2 , and 8.3, respectively.) Consequently, a nickel electroplated spiral structure with a length of 8600 µm was suspended flat with an end deflection of less than 0.7 µm (the ratio between the deflection and length is 0.007%). This work therefore represents the unprecedented ultra-long suspended microstructure with submicrometer deflection. (paper)

  15. [Heavy metal pollution characteristics and ecological risk analysis for soil around Haining electroplating industrial park].

    Science.gov (United States)

    Li, Jiong-Hui; Weng, Shan; Fang, Jing; Huang, Jia-Lei; Lu, Fang-Hua; Lu, Yu-Hao; Zhang, Hong-Ming

    2014-04-01

    The pollution status and potential ecological risks of heavy metal in soils around Haining electroplating industrial park were studied. Hakanson index approach was used to assess the ecological hazards of heavy metals in soils. Results showed that average concentrations of six heavy metals (Cu, Ni, Pb, Zn, Cd and Cr) in the soils were lower than the secondary criteria of environmental quality standard for soils, indicating limited harmful effects on the plants and the environment in general. Though the average soil concentrations were low, heavy metal concentrations in six sampling points located at the side of road still exceeded the criteria, with excessive rate of 13%. Statistic analysis showed that concentrations of Cu and Cd in roadside soils were significantly higher than those in non-roadside soils, indicating that the excessive heavy metal accumulations in the soil closely related with traffic transport. The average potential ecological hazard index of soils around Haining electroplating industrial park was 46.6, suggesting a slightly ecological harm. However, the potential ecological hazard index of soils with excessive heavy metals was 220-278, suggesting the medium ecological hazards. Cd was the most seriously ecological hazard factor.

  16. Electroplating of low stress permalloy for MEMS

    International Nuclear Information System (INIS)

    Zhang Yonghua; Ding Guifu; Cai Yuli; Wang Hong; Cai Bingchu

    2006-01-01

    With the wafer-bending method and spectrophotometry, the internal stress in electroplated Ni-Fe alloy for MEMS has been investigated as a function of bath concentration. This investigation demonstrated that low concentration plating solution is useful for the decrease of the residual stress in the electrodeposits, and the stress could further decrease with an increase of saccharin additive content. And the change of stress from tensile to compressive was not observed with the increase of the additive content in plating path. The low stress permalloy (Ni 81 Fe 19 ) was reached in our experimental conditions. A bistable electromagnetic RF MEMS switch with deformation-free bilayer cantilever beam was fabricated successfully by electroplated permalloy

  17. Longitudinal magnetic bistability of electroplated wires

    International Nuclear Information System (INIS)

    Kurlyandskaya, G.V.; Garcia-Miquel, H.; Vazquez, M.; Svalov, A.V.; Vas'kovskiy, V.O.

    2002-01-01

    Fe 20 Ni 74 Co 6 and Fe 20 Ni 64 Co 16 1 μm thick magnetic tubes electroplated onto Cu 98 Be 2 conductive wire have been investigated in as-deposited state, after heat treatment under longitudinal magnetic field for 1 h at 330 deg. C, and after rf-sputtering deposition of the additional 2 μm Fe 19 Ni 81 layer. Heat treatments and an additional layer deposition modify the shape of hysteresis loops. Magnetically bistable behaviour, observed after the field annealing at a temperature of 330 deg. C, is studied as a function of the length of the samples. This is the first report by our knowledge on the bistable behaviour of the electroplated wires. The bistability of these wires is promising for applications such as tagging or pulse generator applications

  18. Non-permeable substrate carrier for electroplating

    Science.gov (United States)

    Abas, Emmanuel Chua; Chen, Chen-An; Ma, Diana Xiaobing; Ganti, Kalyana Bhargava

    2012-11-27

    One embodiment relates to a substrate carrier for use in electroplating a plurality of substrates. The substrate carrier comprises a non-conductive carrier body on which the substrates are to be held. Electrically-conductive lines are embedded within the carrier body, and a plurality of contact clips are coupled to the electrically-conductive lines embedded within the carrier body. The contact clips hold the substrates in place and electrically couple the substrates to the electrically-conductive lines. The non-conductive carrier body is continuous so as to be impermeable to flow of electroplating solution through the non-conductive carrier body. Other embodiments, aspects and features are also disclosed.

  19. Photovoltaic's silica-rich waste sludge as supplementary cementitious material

    NARCIS (Netherlands)

    Quercia, G.; Van der Putten, J.J.G.; Brouwers, H.J.H.

    2013-01-01

    Waste sludge, a solid recovered from wastewater of photovoltaic-industries, composes of agglomerates of nano-particles like SiO2 and CaCO3. This sludge deflocculates in aqueous solutions into nano-particles smaller than 1000 nm. Thus, this sludge is potentially hazardous waste when is improperly

  20. Joining of HHF materials applying electroplating technology

    Energy Technology Data Exchange (ETDEWEB)

    Krauss, Wolfgang, E-mail: wolfgang.krauss@kit.edu; Lorenz, Julia; Konys, Jürgen

    2014-10-15

    Highlights: • Electroplating of fillers is industrially relevant for brazing in fusion. • Interlayers (Ni or Pd) improve adherence and reduce failure risks. • Tungsten and Eurofer joints successfully fabricated by electroplating. • Mechanical and non-destructive testing integrated into qualification. • Shear strength of W joints comparable with conventionally brazed steel. - Abstract: Tungsten will be used as armor material for blanket shielding and is designated as high heat flux material for divertors, beyond application of improved W composite alloys as structural material. Independent from design (water- or helium-cooled), a successful development is inherently correlated with joining of tungsten with functional components. Depending on the design variants, the fabricated joints have to guarantee specific functional or structural properties, e.g., good thermal conductivity or mechanical load transmission. Tungsten shows lacks in adapted joining due to its metallurgical behavior ranging from immiscibility over bad wetting to brittle intermetallic phase formation. Electroplating has shown to overcome such drawbacks and that homogeneous functional (e.g., Ni or Pd) and filler (e.g., Cu) layers can be deposited. In this paper the progress achieved in development of electroplating processes for joining W to W or steel to steel will be shown. The main focus will be the characterization of the processed joints applying metallurgical investigations including SEM/EDX analyses and non-destructive testing. The mechanical stability of the produced joints is demonstrated by presenting recent shear test data. The W–W joints failed due to cracking in W, whereas the steel–steel joints cracked in the brazing zone at about 200 N/mm{sup 2} load.

  1. Encapsulation of hazardous wastes into agglomerates

    International Nuclear Information System (INIS)

    Guloy, A.

    1992-01-01

    The objective of this study was to investigate the feasibility of using the cementitious properties and agglomeration characteristics of coal conversion byproducts to encapsulate and immobilize hazardous waste materials. The intention was to establish an economical way of co-utilization and co-disposal of wastes. In addition, it may aid in the eradication of air pollution problems associated with the fine-powdery nature of fly ash. Encapsulation into agglomerates is a novel approach of treating toxic waste. Although encapsulation itself is not a new concept, existing methods employ high-cost resins that render them economically unfeasible. In this investigation, the toxic waste was contained in a concrete-like matrix whereby fly ash and other cementitious waste materials were utilized. The method incorporates the principles of solidification, stabilization and agglomeration. Another aspect of the study is the evaluation of the agglomeration as possible lightweight aggregates. Since fly ash is commercially used as an aggregate, it would be interesting to study the effect of incorporating toxic wastes in the strength development of the granules. In the investigation, the fly ash self-cementation process was applied to electroplating sludges as the toxic waste. The process hoped to provide a basis for delisting of the waste as hazardous and, thereby greatly minimize the cost of its disposal. Owing to the stringent regulatory requirements for hauling and disposal of hazardous waste, the cost of disposal is significant. The current practice for disposal is solidifying the waste with portland cement and dumping the hardened material in the landfill where the cost varies between $700--950/ton. Partially replacing portland cement with fly ash in concrete has proven beneficial, therefore applying the same principles in the treatment of toxic waste looked very promising

  2. The use of bio-monitoring to assess exposure in the electroplating industry.

    Science.gov (United States)

    Beattie, Helen; Keen, Chris; Coldwell, Matthew; Tan, Emma; Morton, Jackie; McAlinden, John; Smith, Paul

    2017-01-01

    Workers in the electroplating industry are potentially exposed to a range of hazardous substances including nickel and hexavalent chromium (chromium VI) compounds. These can cause serious health effects, including cancer, asthma and dermatitis. This research aimed to investigate whether repeat biological monitoring (BM) over time could drive sustainable improvements in exposure control in the industry. BM was performed on multiple occasions over 3 years, at 53 electroplating companies in Great Britain. Surface and dermal contamination was also measured, and controls were assessed. Air monitoring was undertaken on repeat visits where previous BM results were of concern. There were significant reductions in urinary nickel and chromium levels over the lifetime of this work in the subset of companies where initially, control deficiencies were more significant. Increased risk awareness following provision of direct feedback to individual workers and targeted advice to companies is likely to have contributed to these reductions. This study has shown that exposures to chromium VI and nickel in the electroplating industry occur via a combination of inhalation, dermal and ingestion routes. Surface contamination found in areas such as canteens highlights the potential for transferral from work areas, and the importance of a regular cleaning regime.

  3. Composting sewage sludge

    International Nuclear Information System (INIS)

    Epstein, E.

    1979-01-01

    Sewage sludge is predominantly organic matter containing domestic and industrial wastes. The inefficiency of the waste water treatment to destroy pathogens and stabilization of odor-producing volatile organic compounds necessitates further treatment before sludge can be used as a soil amendment or fertilizer. Composting, which is the rapid biological decomposition of the sludge organic matter is an excellent method of sludge stabilization. During the process, volatile organics are decomposed and many of the pathogens destoyed. The low cost of the process and its flexibility with respect to labor and capital makes the system highly attractive to municipalities. A major problem facing large urban waste water treatment facilities is the distribution or marketing. The light weight of the material, expensive hauling costs, and low fertilizer value reduce its attractiveness to the agricultural sector. Thus, the greatest market is for horticultural purposes, sod, nurseries, greenhouses, parks, and reclamation areas. The major potential benefits of irradiating compost as a means of further disinfection are: (1) elimination of any health hazard; (2) increase of market potential, i.e., providing more market outlets to distribute the material; (3) compliance with state and federal health regulations; and (4) enhancement of the economics of composting as a result of utilizing compost in speciality products commanding a higher value

  4. Electroplating of Uranium -Foil Target With Ni And Zn

    International Nuclear Information System (INIS)

    Husna AI Hasa, Muhammad; Suripto, Asmedi

    2001-01-01

    The uranium foil target, which was produced by rolling, was subjected to preparation treatment prior to the electroplating. The electroplating produced certain plate thickness on the foil surface. The electroplating was applied to the uranium foil of 71 mm long and 46 mm wide using plating materials of Ni and Zn. The plating is intended to serve as barrier for fission fragment recoils, which are produced during irradiation. The plate thickness produced by the electroplating was measured by a micrometer and an analytical balance. The electroplating with Ni produced plate-thickness of 8,9 mm when measured by the micrometer, or 11.4 mm when measured by the analytical balance, while the Zn electroplating produced greater plate-thickness, i.e. 16.2 mm by the micrometer measurement or 13.7 mm by the analytical balance measurement. The current efficiency of the electroplating was 62 % for Ni and 80 % for Zn. It was observed that the optimum condition for the electroplating depended on the plating materials, plating time, and current density. The plate-thickness produced under the optimum condition was 7-15 mm at 15 mA/cm 2 for Ni and ]0 mA/cm 2 for Zn with plating time of 60 minutes

  5. Electroplating of gold using a sulfite-based electrolyte

    NARCIS (Netherlands)

    Smalbrugge, E.; Jacobs, B.; Falcone, S.; Geluk, E.J.; Karouta, F.; Leijtens, X.J.M.; Besten, den J.H.

    2000-01-01

    Electroplating of gold is often used in optoelectronic and microelectronic devices for air-bridges, heat-sinks or gold-bumps for flip-chip techniques. The gold-cyanide electrolytes, which are commonly used in gold-electroplating, are toxic and attack resist patterns causing cracks during the plating

  6. Electroplating method for producing ultralow-mass fissionable deposits

    International Nuclear Information System (INIS)

    Ruddy, F.H.

    1989-01-01

    A method for producing ultralow-mass fissionable deposits for nuclear reactor dosimetry is described, including the steps of holding a radioactive parent until the radioactive parent reaches secular equilibrium with a daughter isotope, chemically separating the daughter from the parent, electroplating the daughter on a suitable substrate, and holding the electroplated daughter until the daughter decays to the fissionable deposit

  7. [Study of lung cancer risk in the electroplating industry in Lombardy based on the OCCAM method].

    Science.gov (United States)

    Panizza, C; Bai, E; Oddone, E; Scaburri, Alessandra; Massari, Stefania; Modonesi, C; Crosignani, P

    2011-01-01

    The OCCAM method consists of case-control studies aimed at estimating occupational risks by cancer site, by area and by economic sector, using available archives to identify cases and controls; for exposure definition each subject is assigned to the category code of the economic sector or company where he/she worked the longest, obtained by automatic link with the Social Security Institute (INPS) files. The reference category (unexposed) consists of service industry workers. The economic sector is given by the ATECO category that INPS assigns to each firm. In the Lombardy Region, lung cancer risk evaluated for the "metal treatment" industry as a whole was 1.32 (90% CI 1.33-3.10, 67 cases) for males and 1.33 (90% CI 0.51-3.59, 10 cases) for females. The aim of the study was to estimate lung cancer risk among metal electroplating workers only. The metal electroplating firms were identified according to the detailed description of production, data which was also contained in INPS files, instead of using the "metal treatment" ATECO code. Lung cancer risk was evaluated using 2001-2008 incident cases identified from hospital discharge records of residents in the Lombardy Region. Controls were a sample from National Health Service files. For the group of firms identified as metal electroplating industries the risk was 2.03 (90% CI 1.69-8.32, 18 cases) for males and 3.75 (90% CI 1.38-9.03, 4 cases) for females. Focusing on the true electroplating firms increased the risk estimates. Even though these risk were due to past exposures, case histories and recent acute effects indicate that, at least in some factories, a carcinogenic hazard still exists.

  8. 76 FR 74709 - Hazardous Waste Management System; Identification and Listing of Hazardous Waste; Final Exclusion

    Science.gov (United States)

    2011-12-01

    ..., including any sludge, spill residue, ash, emission control dust, or leachate, remains a hazardous waste... water for use as a cleaning agent. The slop oil waste is thereby diluted and hazardous constituents are... separation sludges that are listed as hazardous wastes due to benzene, benzo(a)pyrene, chrysene, lead and...

  9. Lung cancer risk in the electroplating industry in Lombardy, Italy, using the Italian occupational cancer monitoring (OCCAM) information system.

    Science.gov (United States)

    Panizza, Celestino; Bai, Edoardo; Oddone, Enrico; Scaburri, Alessandra; Massari, Stefania; Modonesi, Carlo; Contiero, Paolo; Marinaccio, Alessandro; Crosignani, Paolo

    2012-01-01

    Occupational Cancer Monitoring (OCCAM) is an Italian organization that monitors occupational cancers, by area and industrial sector, by retrieving cases and employment history from official databases. OCCAM previously estimated a relative risk (RR) of lung cancer of about 1.32 among "metal treatment" workers in Lombardy, northern Italy, potentially exposed to chrome and nickel. In the present study, lung cancer risk was estimated among electroplating workers only. Lombardy electroplating companies were identified from descriptions in Social Security files. Lung cancer risk was evaluated from 2001 to 2008 incident cases identified from hospital discharge records. The RR for lung cancer among electroplating workers was 2.03 (90% CI 1.33-3.10, 18 cases) for men; 3.00 (90% CI 1.38-9.03, 4 cases) for women. Electroplaters had higher risks than "metal treatment" workers. Although the risks were due to past exposure, case histories and recent acute effects indicate a present carcinogenic hazard in some Lombardy electroplating factories. Copyright © 2011 Wiley Periodicals, Inc.

  10. Electroplated Ni on the PN Junction Semiconductor

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jin Joo; Uhm, Young Rang; Son, Kwang Jae; Kim, Jong Bum; Choi, Sang Moo; Park, Jong Han; Hong, Jintae [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    Nickel (Ni) electroplating was implemented by using a metal Ni powder in order to establish a Ni-63 plating condition on the PN junction semiconductor needed for production of betavoltaic battery. PN junction semiconductors with a Ni seed layer of 500 and 1000 A were coated with Ni at current density from 10 to 50 mA cm{sup 2}. The surface roughness and average grain size of Ni deposits were investigated by XRD and SEM techniques. The roughness of Ni deposit was increased as the current density was increased, and decreased as the thickness of Ni seed layer was increased.

  11. Electroplated Ni on the PN Junction Semiconductor

    International Nuclear Information System (INIS)

    Kim, Jin Joo; Uhm, Young Rang; Son, Kwang Jae; Kim, Jong Bum; Choi, Sang Moo; Park, Jong Han; Hong, Jintae

    2015-01-01

    Nickel (Ni) electroplating was implemented by using a metal Ni powder in order to establish a Ni-63 plating condition on the PN junction semiconductor needed for production of betavoltaic battery. PN junction semiconductors with a Ni seed layer of 500 and 1000 A were coated with Ni at current density from 10 to 50 mA cm 2 . The surface roughness and average grain size of Ni deposits were investigated by XRD and SEM techniques. The roughness of Ni deposit was increased as the current density was increased, and decreased as the thickness of Ni seed layer was increased

  12. PHOTOCATALYTIC REMOVAL OF TR I- AND HEXA-VALENT CHROMIUM IONS FROM CHROME-ELECTROPL ATING WASTEWATER

    OpenAIRE

    Puangrat Kajitvichyanukul; Chulaluck Changul

    2017-01-01

    A novel technique based on photocatalysis was applied to eliminate chromium ions, a toxic hazardous environmental pollutant. The photoreduction of each species of chromium (total, hexavalent, and trivalent chromiums) from chrome-electroplating wastewater was investigated using a titanium dioxide suspension under irradiation by a low-pressure mercury lamp. The initial concentration of total chromium was 300 mg/l. The applied conditions were the direct photocatalytic reduction process at pH 3.6...

  13. 40 CFR 413.20 - Applicability: Description of the electroplating of precious metals subcategory.

    Science.gov (United States)

    2010-07-01

    ... electroplating of precious metals subcategory. 413.20 Section 413.20 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS ELECTROPLATING POINT SOURCE CATEGORY Electroplating of Precious Metals Subcategory § 413.20 Applicability: Description of the electroplating of...

  14. 40 CFR 413.10 - Applicability: Description of the electroplating of common metals subcategory.

    Science.gov (United States)

    2010-07-01

    ... electroplating of common metals subcategory. 413.10 Section 413.10 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS ELECTROPLATING POINT SOURCE CATEGORY Electroplating of Common Metals Subcategory § 413.10 Applicability: Description of the electroplating of common...

  15. 77 FR 12497 - Hazardous Waste Management System; Identification and Listing of Hazardous Waste Exclusion

    Science.gov (United States)

    2012-03-01

    ...,'' from the list of hazardous wastes, a maximum of 200 cubic yards per year of residual solids from sludge... accept the delisted processed storm water tank sludge. This rule also imposes testing conditions for... of F037 residual solids from processing (for oil recovery) sludge removed from two storm water tanks...

  16. A Combined Theoretical and Experimental Study for Silver Electroplating

    Science.gov (United States)

    Liu, Anmin; Ren, Xuefeng; An, Maozhong; Zhang, Jinqiu; Yang, Peixia; Wang, Bo; Zhu, Yongming; Wang, Chong

    2014-01-01

    A novel method combined theoretical and experimental study for environmental friendly silver electroplating was introduced. Quantum chemical calculations and molecular dynamic (MD) simulations were employed for predicting the behaviour and function of the complexing agents. Electronic properties, orbital information, and single point energies of the 5,5-dimethylhydantoin (DMH), nicotinic acid (NA), as well as their silver(I)-complexes were provided by quantum chemical calculations based on density functional theory (DFT). Adsorption behaviors of the agents on copper and silver surfaces were investigated using MD simulations. Basing on the data of quantum chemical calculations and MD simulations, we believed that DMH and NA could be the promising complexing agents for silver electroplating. The experimental results, including of electrochemical measurement and silver electroplating, further confirmed the above prediction. This efficient and versatile method thus opens a new window to study or design complexing agents for generalized metal electroplating and will vigorously promote the level of this research region.

  17. A Combined Theoretical and Experimental Study for Silver Electroplating

    Science.gov (United States)

    Liu, Anmin; Ren, Xuefeng; An, Maozhong; Zhang, Jinqiu; Yang, Peixia; Wang, Bo; Zhu, Yongming; Wang, Chong

    2014-01-01

    A novel method combined theoretical and experimental study for environmental friendly silver electroplating was introduced. Quantum chemical calculations and molecular dynamic (MD) simulations were employed for predicting the behaviour and function of the complexing agents. Electronic properties, orbital information, and single point energies of the 5,5-dimethylhydantoin (DMH), nicotinic acid (NA), as well as their silver(I)-complexes were provided by quantum chemical calculations based on density functional theory (DFT). Adsorption behaviors of the agents on copper and silver surfaces were investigated using MD simulations. Basing on the data of quantum chemical calculations and MD simulations, we believed that DMH and NA could be the promising complexing agents for silver electroplating. The experimental results, including of electrochemical measurement and silver electroplating, further confirmed the above prediction. This efficient and versatile method thus opens a new window to study or design complexing agents for generalized metal electroplating and will vigorously promote the level of this research region. PMID:24452389

  18. Effects of pattern characteristics on the copper electroplating process

    International Nuclear Information System (INIS)

    Ruan Wenbiao; Chen Lan; Li Zhigang; Ye Tianchun; Ma Tianyu; Wang Qiang

    2011-01-01

    The non-planarity of a surface post electroplating process is usually dependent on variations of key layout characteristics including line width, line spacing and metal density. A test chip is designed and manufactured in a semiconductor foundry to test the layout dependency of the electroplating process. By checking test data such as field height, array height, step height and SEM photos, some conclusions are made. Line width is a critical factor of topographical shapes such as the step height and height difference. After the electroplating process, the fine line has a thicker copper thickness, while the wide line has the greatest step height. Three typical topographies, conformal-fill, supper-fill and over-fill, are observed. Moreover, quantified effects are found using the test data and explained by theory, which can be used to develop electroplating process modeling and design for manufacturability (DFM) research. (semiconductor integrated circuits)

  19. Creating low-impedance tetrodes by electroplating with additives

    Science.gov (United States)

    Ferguson, John E.; Boldt, Chris; Redish, A. David

    2011-01-01

    A tetrode is a bundle of four microwires that can record from multiple neurons simultaneously in the brain of a freely moving animal. Tetrodes are usually electroplated to reduce impedances from 2-3 MΩ to 200-500 kΩ (measured at 1 kHz), which increases the signal-to-noise ratio and allows for the recording of small amplitude signals. Tetrodes with even lower impedances could improve neural recordings but cannot be made using standard electroplating methods without shorting. We were able to electroplate tetrodes to 30-70 kΩ by adding polyethylene glycol (PEG) or multi-walled carbon nanotube (MWCNT) solutions to a commercial gold-plating solution. The MWCNTs and PEG acted as inhibitors in the electroplating process and created large-surface-area, low-impedance coatings on the tetrode tips. PMID:21379404

  20. Electroplating and stripping copper on molybdenum and niobium

    Science.gov (United States)

    Power, J. L.

    1978-01-01

    Molybdenum and niobium are often electroplated and subsequently stripped of copper. Since general standard plating techniques produce poor quality coatings, general procedures have been optimized and specified to give good results.

  1. Plasma source ion implantation of ammonia into electroplated chromium

    International Nuclear Information System (INIS)

    Scheuer, J.T.; Walter, K.C.; Rej, D.J.; Nastasi, M.; Blanchard, J.P.

    1995-01-01

    Ammonia gas (NH 3 ) has been used as a nitrogen source for plasma source ion implantation processing of electroplated chromium. No evidence was found of increased hydrogen concentrations in the bulk material, implying that ammonia can be used without risking hydrogen embrittlement. The retained nitrogen dose of 2.1 x 10 17 N-at/cm 2 is sufficient to increase the surface hardness of electroplated Cr by 24% and decrease the wear rate by a factor of 4

  2. Obtention of ceramic pigments with residue from electroplating; Obtencao de pigmentos ceramicos a partir de residuo de galvanoplastia

    Energy Technology Data Exchange (ETDEWEB)

    Boss, A. [Servico Nacional de Aprendizagem Industrial (SENAI), Tijucas, SC (Brazil); Kniess, C.T. [Universidade Nove de Julho (UNINOVE), SP (Brazil); Aguiar, B.M. de [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Prates, P.B.; Milanez, K., E-mail: kniesscl@gmail.com [Universidade Federal de Santa Catarina (EMC/UFSC), SC (Brazil). Depto de Engenharia Mecanica

    2011-07-01

    The incorporation of industrial residues in industrial processes opens up new business opportunities and reduces the volume of extraction of raw materials, preserving natural resources, which are limited. An important residue is the mud from galvanic industry, consisting of alkali and transition metals. According to NBR 10004/2004, this residue can be classified as Class I (hazardous), depending on the concentration of metals present in the mud. This paper proposes a method for reusing the residue from electroplating in ceramic pigments. The characterization of residual plating was obtained by chemical analysis, mineralogical analysis and pH measurements. The electroplating waste was incorporated in different percentages on a standard pigment formula of industrial ceramic, consisting mainly of Zn, Fe and Cr. The obtained pigments were applied in ceramic glazes to colorimetric and visual analysis, which showed good results with the addition of up to 15% of industrial waste. (author)

  3. Fully filamentized HTS coated conductor via striation and selective electroplating

    Energy Technology Data Exchange (ETDEWEB)

    Kesgin, Ibrahim; Majkic, Goran [Department of Mechanical Engineering and Texas Center for Superconductivity, University of Houston, Houston, TX 77204 (United States); Selvamanickam, Venkat, E-mail: selva@uh.edu [Department of Mechanical Engineering and Texas Center for Superconductivity, University of Houston, Houston, TX 77204 (United States)

    2013-03-15

    Highlights: ► Fully-filamentized coated conductor with 13-fold reduction in ac losses. ► Selective electroplating for filamentization of thick copper stabilizer. ► A twofold decrease in ac loss by filamentization of copper stabilizer. ► Absence of appreciable coupling loss contribution from electroplating. -- Abstract: A simple, cost-effective method involving top-down mechanical scribing, oxidation and bottom-up electroplating has been successfully developed to fabricate fully filamentized HTS coated conductors. The copper stabilizer layer is selectively electroplated on the superconducting filaments while the striations remain copper-free due to the formation of a resistive oxide layer in between filaments by oxidation of the striated grooves at elevated temperature in oxygen atmosphere. Magnetization AC loss measurements, performed in a frequency range of 45–500 Hz at 77 K, confirmed the expected N-fold reduction in AC loss of the filamentized tapes with no significant degradation in critical current beyond that due to the material removal from the striations (N – number of filaments). A considerable reduction in coupling AC loss was observed after high temperature annealing/oxidation of the striated tapes. Furthermore, a significant reduction in eddy current loss was achieved with selective copper electroplating, as evidenced by analyzing the field and frequency dependence of magnetization AC loss, as well as by comparing the AC loss performance of striated samples to that of non-striated samples after electroplating of copper stabilizer.

  4. Impurity Effects in Electroplated-Copper Solder Joints

    Directory of Open Access Journals (Sweden)

    Hsuan Lee

    2018-05-01

    Full Text Available Copper (Cu electroplating is a mature technology, and has been extensively applied in microelectronic industry. With the development of advanced microelectronic packaging, Cu electroplating encounters new challenges for atomic deposition on a non-planar substrate and to deliver good throwing power and uniform deposit properties in a high-aspect-ratio trench. The use of organic additives plays an important role in modulating the atomic deposition to achieve successful metallic coverage and filling, which strongly relies on the adsorptive and chemical interactions among additives on the surface of growing film. However, the adsorptive characteristic of organic additives inevitably results in an incorporation of additive-derived impurities in the electroplated Cu film. The incorporation of high-level impurities originating from the use of polyethylene glycol (PEG and chlorine ions significantly affects the microstructural evolution of the electroplated Cu film, and the electroplated-Cu solder joints, leading to the formation of undesired voids at the joint interface. However, the addition of bis(3-sulfopropyl disulfide (SPS with a critical concentration suppresses the impurity incorporation and the void formation. In this article, relevant studies were reviewed, and the focus was placed on the effects of additive formula and plating parameters on the impurity incorporation in the electroplated Cu film, and the void formation in the solder joints.

  5. Fully filamentized HTS coated conductor via striation and selective electroplating

    International Nuclear Information System (INIS)

    Kesgin, Ibrahim; Majkic, Goran; Selvamanickam, Venkat

    2013-01-01

    Highlights: ► Fully-filamentized coated conductor with 13-fold reduction in ac losses. ► Selective electroplating for filamentization of thick copper stabilizer. ► A twofold decrease in ac loss by filamentization of copper stabilizer. ► Absence of appreciable coupling loss contribution from electroplating. -- Abstract: A simple, cost-effective method involving top-down mechanical scribing, oxidation and bottom-up electroplating has been successfully developed to fabricate fully filamentized HTS coated conductors. The copper stabilizer layer is selectively electroplated on the superconducting filaments while the striations remain copper-free due to the formation of a resistive oxide layer in between filaments by oxidation of the striated grooves at elevated temperature in oxygen atmosphere. Magnetization AC loss measurements, performed in a frequency range of 45–500 Hz at 77 K, confirmed the expected N-fold reduction in AC loss of the filamentized tapes with no significant degradation in critical current beyond that due to the material removal from the striations (N – number of filaments). A considerable reduction in coupling AC loss was observed after high temperature annealing/oxidation of the striated tapes. Furthermore, a significant reduction in eddy current loss was achieved with selective copper electroplating, as evidenced by analyzing the field and frequency dependence of magnetization AC loss, as well as by comparing the AC loss performance of striated samples to that of non-striated samples after electroplating of copper stabilizer

  6. Sludge busters

    International Nuclear Information System (INIS)

    Pichon, Max

    2010-01-01

    Full text: A few years ago, For Earth developed low energy sub-surface aeration systems to increase the biological activity in the wastewater sludge ponds. Then came the idea to introduce probiotic bacteria to really ramp up the process, which promises massive time and cost savings in sludge management. Increasing the volumes of specific bacteria reactivates the sludge, accelerating biological nutrient removal in general and, by tailoring the bacteria, targeting specific organic waste types. The technology is already running at more than 30 councils across NSW and in some commercial settings, such as dairy farms. Shane McKibbin, GM of For Earth, said the 'Probiotic, Low Energy Aeration System' offers considerable upside. “The cost savings have been enormous with some councils, including the work done at Woolgoolga Water Reclamation Plant at Coffs Harbour,” he said. Sludge settling in wastewater treatment plant lagoons is typically pumped out, centrifuged to remove water and then landfilled. In Woolgoolga's case that process was costing Coffs Harbour Water $150 a cubic metre; McKibbin said they've slashed that to a measly $5 a cubic metre. An array of 'industrial air stones' is dropped 1m below the surface to create an oxygenated blanket across the surface, overcoming the tendency of sludge ponds to stagnate. The key though is floating probiotic dosing lines across the surface, which kick-starts the probiotics process. “Previously, some operators just wanted to throw it on with a bucket, so the bacteria would get thrown into one corner of the pond. But since we introduced the dosing system it has really improved the overall performance,” said McKibbin.The dosing pump system automatically applies the bacteria into the dosing line according to a specified program, ensuring the probiotics are spread out across the pond and across the week. “I would say it improves and accelerates the result by 30 per cent,” he adds. “The biggest problem was that

  7. Sludge busters

    Energy Technology Data Exchange (ETDEWEB)

    Pichon, Max

    2010-07-15

    Full text: A few years ago, For Earth developed low energy sub-surface aeration systems to increase the biological activity in the wastewater sludge ponds. Then came the idea to introduce probiotic bacteria to really ramp up the process, which promises massive time and cost savings in sludge management. Increasing the volumes of specific bacteria reactivates the sludge, accelerating biological nutrient removal in general and, by tailoring the bacteria, targeting specific organic waste types. The technology is already running at more than 30 councils across NSW and in some commercial settings, such as dairy farms. Shane McKibbin, GM of For Earth, said the 'Probiotic, Low Energy Aeration System' offers considerable upside. “The cost savings have been enormous with some councils, including the work done at Woolgoolga Water Reclamation Plant at Coffs Harbour,” he said. Sludge settling in wastewater treatment plant lagoons is typically pumped out, centrifuged to remove water and then landfilled. In Woolgoolga's case that process was costing Coffs Harbour Water $150 a cubic metre; McKibbin said they've slashed that to a measly $5 a cubic metre. An array of 'industrial air stones' is dropped 1m below the surface to create an oxygenated blanket across the surface, overcoming the tendency of sludge ponds to stagnate. The key though is floating probiotic dosing lines across the surface, which kick-starts the probiotics process. “Previously, some operators just wanted to throw it on with a bucket, so the bacteria would get thrown into one corner of the pond. But since we introduced the dosing system it has really improved the overall performance,” said McKibbin.The dosing pump system automatically applies the bacteria into the dosing line according to a specified program, ensuring the probiotics are spread out across the pond and across the week. “I would say it improves and accelerates the result by 30 per cent,” he adds. “The biggest problem was that

  8. Pentachlorophenol (PCP) sludge recycling unit

    International Nuclear Information System (INIS)

    1994-08-01

    The Guelph Utility Pole Company treats utility poles by immersion in pentachlorophenol (PCP) or by pressure treatment with chromated copper arsenate (CCA). The PCP treatment process involves a number of steps, each producing a certain amount of sludge and other wastes. In a plant upgrading program to improve processing and treatment of poles and to reduce and recycle waste, a PCP recovery unit was developed, first as an experimental pilot-scale unit and then as a full-scale unit. The PCP recovery unit is modular in design and can be modified to suit different requirements. In a recycling operation, the sludge is pumped through a preheat system (preheated by waste heat) and suspended solids are removed by a strainer. The sludge is then heated in a tank and at a predetermined temperature it begins to separate into its component parts: oil, steam, and solids. The steam condenses to water containing low amounts of light oil, and this water is pumped through an oil/water separator. The recovered oil is reused in the wood treatment process and the water is used in the CCA plant. The oil remaining in the tank is reused in PCP treatment and the solid waste, which includes small stones and wood particles, is removed and stored. By the third quarter of operation, the recovery unit was operating as designed, processing ca 10,000 gal of sludge. This sludge yielded 6,500 gal of water, 3,500 gal of oil, and ca 30 gal of solids. Introduction of the PCP sludge recycling system has eliminated long-term storage of PCP sludge and minimized costs of hazardous waste disposal. 4 figs

  9. 75 FR 67919 - Hazardous Waste Management System; Proposed Exclusion for Identifying and Listing Hazardous Waste

    Science.gov (United States)

    2010-11-04

    ... treatment sludge from the lists of hazardous waste set forth in Title 40 of the Code of Federal Regulations... treatment sludges generated at its facility located in Owosso, Michigan from the list of hazardous wastes... disposed in a Subtitle D landfill and we considered transport of waste constituents through ground water...

  10. Photovoltaic's silica-rich waste sludge as supplementary cementitious materials (SCM)

    NARCIS (Netherlands)

    Quercia Bianchi, G.; van der Putten, J.J.G.; Brouwers, H.J.H.; Uzoegbo, H.C.; Schmidt, W.

    2013-01-01

    Waste sludge, a solid recovered from wastewater of photovoltaic-industries, composes of agglomerates of nano-particles like SiO2 and CaCO3. This sludge deflocculates in aqueous solutions into nano-particles smaller than 1000 nm. Thus, this sludge is potentially hazardous waste when is improperly

  11. Photovoltaic's silica-rich waste sludge as supplementary cementitious materials (SCM)

    NARCIS (Netherlands)

    Quercia Bianchi, G.; van der Putten, J.J.G.; Husken, G.; Brouwers, H.J.H.

    2013-01-01

    Waste sludge, a solid recovered from wastewater of photovoltaic-industries, composes of agglomerates of nano-particles like SiO2 and CaCO3. This sludge deflocculates in aqueous solutions into nano-particles smaller than 1 µm. Thus, this sludge constitutes a potentially hazardous waste when it is

  12. A Solution for the Storage of Radioactive Sludge in the Ground at Marcoule

    Energy Technology Data Exchange (ETDEWEB)

    Cohen, P.; Gailledreau, C. [Service de Controle des Radiations et de Genie Radioactif, Commissariat a L' Energie Atomique, Saclay (France)

    1960-07-01

    This paper deals with radioactive sludge from the radioactive effluents of the plant at Marcoule. The sludge is stored in drums, and the authors have investigated the hazard created at Marcoule by the seepage of this radioactive sludge through the soil with the gradual deterioration of the drums. This economic solution may be applicable in certain cases. (author)

  13. Drilling of optical glass with electroplated diamond tools

    Science.gov (United States)

    Wang, A. J.; Luan, C. G.; Yu, A. B.

    2010-10-01

    K9 optical glass drilling experiments were carried out. Bright nickel electroplated diamond tools with small slots and under heat treatment in different temperature were fabricated. Scan electro microscope was applied to analyze the wear of electroplated diamond tool. The material removal rate and grinding ratio were calculated. Machining quality was observed. Bond coating hardness was measured. The experimental results show that coolant is needed for the drilling processes of optical glasses. Heat treatment temperature of diamond tool has influence on wearability of diamond tool and grinding ratio. There were two wear types of electroplated diamond tool, diamond grit wear and bond wear. With the machining processes, wear of diamond grits included fracture, blunt and pull-out, and electroplated bond was gradually worn out. High material removal rates could be obtained by using diamond tool with suitable slot numbers. Bright nickel coating bond presents smallest grains and has better mechanical properties. Bright nickel electroplated diamond tool with slot structure and heat treatment under 200°C was suitable for optical glass drilling.

  14. [Mortality study in metal electroplating workers in Bologna (Northern Italy)].

    Science.gov (United States)

    Gerosa, Alberto; Scarnato, Corrado; Giacomozzi, Giuseppe; d'Errico, Angelo

    2013-01-01

    to investigate general and cause-specific mortality of workers exposed to metals and other chemicals in the electroplating industry in Bologna Province. factory records of workers employed in 90 electroplating companies present in 1995 were used to build a cohort of subjects potentially exposed to carcinogenic and other substances in this industry, defined as "revised cohort", which was followed-up for mortality from 1960, or since first employment in an electroplating company if later, to 2008. Mortality risk was also examined separately in a subset of the cohort, composed of workers with at least one year of employment in electroplating, denominated "final cohort". Death rates of residents in Emilia-Romagna Region (Northern Italy) were used as a reference. follow-up completeness was 99%. During the observation period, 533 deaths out of 2,983 subjects were observed in the revised cohort and 317 out of 1,739 in the final cohort. Significantly increased Standardized Mortality Ratios were estimated for overall mortality and for mortality from AIDS in the revised cohort and for bladder and rectal cancer in both cohorts. the present study is, to authors' knowledge, the largest mortality investigation conducted in Italy on electroplating workers, for both size and temporal extension. The presence of excess mortality from causes of death not consistently associated in the literature with exposure to agents in this industry suggests that further research is needed to confirm these associations.

  15. Quantitative Analysis of Electroplated Nickel Coating on Hard Metal

    Directory of Open Access Journals (Sweden)

    Hassan A. Wahab

    2013-01-01

    Full Text Available Electroplated nickel coating on cemented carbide is a potential pretreatment technique for providing an interlayer prior to diamond deposition on the hard metal substrate. The electroplated nickel coating is expected to be of high quality, for example, indicated by having adequate thickness and uniformity. Electroplating parameters should be set accordingly for this purpose. In this study, the gap distances between the electrodes and duration of electroplating process are the investigated variables. Their effect on the coating thickness and uniformity was analyzed and quantified using design of experiment. The nickel deposition was carried out by electroplating in a standard Watt’s solution keeping other plating parameters (current: 0.1 Amp, electric potential: 1.0 V, and pH: 3.5 constant. The gap distance between anode and cathode varied at 5, 10, and 15 mm, while the plating time was 10, 20, and 30 minutes. Coating thickness was found to be proportional to the plating time and inversely proportional to the electrode gap distance, while the uniformity tends to improve at a large electrode gap. Empirical models of both coating thickness and uniformity were developed within the ranges of the gap distance and plating time settings, and an optimized solution was determined using these models.

  16. Simultaneous bioaccumulation of multiple metals from electroplating effluent using Aspergillus lentulus.

    Science.gov (United States)

    Mishra, Abhishek; Malik, Anushree

    2012-10-15

    Toxic impacts of heavy metals in the environment have lead to intensive research on various methods of heavy metal remediation. However, in spite of abundant work on heavy metals removal from simple synthetic solutions, a very few studies demonstrate the potential of microbial strains for the treatment of industrial effluents containing mixtures of metals. In the present study, the efficiency of an environmental isolate (Aspergillus lentulusFJ172995), for simultaneous removal of chromium, copper and lead from a small-scale electroplating industry effluent was investigated. Initial studies with synthetic solutions infer that A. lentulus has a remarkable tolerance against Cr, Cu, Pb and Ni. During its growth, a significant bioaccumulation of individual metal was recorded. After 5 d of growth, the removal of metals from synthetic solutions followed the trend Pb(2+) (100%) > Cr(3+) (79%) > Cu(2+) (78%), > Ni(2+) (42%). When this strain was applied to the treatment of multiple metal containing electroplating effluent (after pH adjustment), the metal concentrations decreased by 71%, 56% and 100% for Cr, Cu and Pb, respectively within 11 d. Based on our results, we propose that the simultaneous removal of hazardous metals from industrial effluents can be accomplished using A. lentulus. Copyright © 2012 Elsevier Ltd. All rights reserved.

  17. Potential priority pollutants in sewage sludge

    DEFF Research Database (Denmark)

    Eriksson, Eva; Christensen, Nina; Schmidt, Jens Ejbye

    2008-01-01

    compounds using their inherent properties and environmental fate it was shown that 99 XOCs could be classified as being hazardous with regard to the solid phase and 23 were found to be priority pollutants in the subsequent hazard assessment. The final selected priority pollutants can act as indicators when...... assessing sludge quality. They were compared with European legislations and discussed in regard for pointing out the need for mitigation such as substitution. Furthermore, the potential need for implementation of sludge treatment trains in order to meet the society's needs was addressed....

  18. Target preparation by electroplating of enriched thallium-203 and its quality control

    International Nuclear Information System (INIS)

    Al-Rayyes, A. H.; Ailouti, Y.

    2009-02-01

    In this study, the optimum conditions of enriched thallium-203 electroplating on copper holders have been determined starting from different electroplating electrolytes. These conditions include current intensity and thallium concentration. The different solutions were: Newly prepared electrolyte using 203 Tl 2 O 3 , depleted solution used in a previous operations of electroplating, and recovery solutions, coming from Tl-203 separation from lead-201.(author)

  19. 2π absolute measurement research for α-electroplating source covering ZnS(Ag)

    International Nuclear Information System (INIS)

    Zhu Tianxia

    1999-01-01

    2π absolute measurement can be completed after the quantitative deposit (5 +- 1) mg/cm 2 with ZnS(Ag) on surface of the alpha electroplating source. The measuring efficiency is 100%. This method is suitable for both of electroplating ordinary sample and electroplating standard (of reference) source

  20. Sludge recovery apparatus

    International Nuclear Information System (INIS)

    Marmo, A.R.

    1979-01-01

    Sludge recovery machine comprising a hollow centrifuge, a vertical pipe for feeding in a liquid containing sludge and a sliding rake pressing against the internal wall of the centrifuge to dislodge and move the sludge, a power drive for spinning the centrifuge at high speed and a rotating drying table to take the sludge and dry it [fr

  1. Estimation of Pb from metal and electroplating industrial waste by ...

    African Journals Online (AJOL)

    The concentration of lead in sediment and liquid waste samples of selected metal electroplating industries was measured by atomic absorption spectrophotometer. The data obtained revealed that lead content in liquid wastes varies in the range of 0.582-14.97 mg L-1 and 1.300-757.8 mg Kg-1 in sediments. Removal of ...

  2. Patterned Electroplating of Micrometer Scale Magnetic Structures on Glass Substrates

    NARCIS (Netherlands)

    de Vries, A.H.B.; Kanger, Johannes S.; Krenn, Bea E.; van Driel, Roel

    2004-01-01

    This paper has developed a new method of micro patterned electroplating that enables the fabrication of micrometer scale magnetic structures on glass substrates. In contrast to other methods, the process as developed here leaves the surrounding substrate area untouched: that is there is no seed

  3. Patterned electroplating of micrometer scale magnetic structures on glass substrates.

    NARCIS (Netherlands)

    de Vries, A.H.B.; Kanger, S.J.; Krenn, G.E.; van Driel, R.

    2004-01-01

    This paper has developed a new method of micro patterned electroplating that enables the fabrication of micrometer scale magnetic structures on glass substrates. In contrast to other methods, the process as developed here leaves the surrounding substrate area untouched: that is there is no seed

  4. Process Technology Development of Ni Electroplating in Steam Generator Tube

    International Nuclear Information System (INIS)

    Kim, Joung Soo; Kim, H. P.; Lim, Y. S.; Kim, S. S.; Hwang, S. S.; Yi, Y. S.; Kim, D. J.; Jeong, M. K.

    2009-11-01

    Operating nuclear power steam generator tubing material, Alloy 600, having superior resistance to corrosion has many experiences of damage by various corrosion mechanisms during long term operation period. In this research project, a new Ni electroplating technology to be applied to repair the damaged steam generator tubes has been developed. In this technology development, the optimum conditions for variables affecting the Ni electroplating process, optimum process conditions for maximum adhesion forces at interface between were established. The various mechanical properties (RT and HT tensile, fatigue, creep, burst, etc.) and corrosion properties (general corrosion, pitting, crevice corrosion, stress corrosion cracking, boric acid corrosion, doped steam) of the Ni plated layers made at the established optimum conditions have been evaluated and confirmed to satisfy the specifications. In addition, a new ECT probe developed at KAERI enable to detect defects from magnetic materials was confirmed to be used for Ni electroplated Alloy 600 tubes at the field. For the application of this developed technology to operating plants, a mock-up electroplating system has been designed and manufactured, and set up at Doosan Heavy Industry Co. and also its performance test has been done. At same time, the anode probe has been modified and improved to be used with the established mock-up system without any problem

  5. Treatment and disposal of refinery sludges: Indian scenario.

    Science.gov (United States)

    Bhattacharyya, J K; Shekdar, A V

    2003-06-01

    Crude oil is a major source of energy and feedstock for petrochemicals. Oily sludge, bio-sludge and chemical sludge are the major sludges generated from the processes and effluent treatment plants of the refineries engaged in crude oil refining operations. Refineries in India generate about 28,220 tons of sludge per annum. Various types of pollutants like phenols, heavy metals, etc. are present in the sludges and they are treated as hazardous waste. Oily sludge, which is generated in much higher amount compared to other sludges, contains phenol (90-100 mg/kg), nickel (17-25 mg/kg), chromium (27-80 mg/kg), zinc (7-80 mg/kg), manganese (19-24 mg/kg), cadmium (0.8-2 mg/kg), copper (32-120 mg/kg) and lead (0.001-0.12 mg/ kg). Uncontrolled disposal practices of sludges in India cause degradation of environmental and depreciation of aesthetic quality. Environmental impact due to improper sludge management has also been identified. Salient features of various treatment and disposal practices have been discussed. Findings of a case study undertaken by the authors for Numaligarh Refinery in India have been presented. Various system alternatives have been identified for waste management in Numaligarh Refinery. A ranking exercise has been carried out to evaluate the alternatives and select the appropriate one. A detailed design of the selected waste management system has been presented.

  6. 77 FR 43002 - Hazardous Waste Management System: Identification and Listing of Hazardous Waste Amendment

    Science.gov (United States)

    2012-07-23

    ... ConocoPhillips filter press processing of storm water Billings Refinery). tank sludge (F037) generated at... residual solids from the processed storm water tank sludge meet the delisting levels in 40 CFR 261 Appendix... ENVIRONMENTAL PROTECTION AGENCY 40 CFR Part 261 [FRL 9704-1] Hazardous Waste Management System...

  7. 75 FR 62040 - Hazardous Waste Management System; Identification and Listing of Hazardous Waste; Proposed Exclusion

    Science.gov (United States)

    2010-10-07

    ... the lists of hazardous waste listed at 40 CFR 261.31, both past and currently generated sludge... water production waste treatment system. Once- through non-contact cooling water does not require... grease, sulfide, water content, corrosivity and ignitability. The sludge characterization included...

  8. 75 FR 43409 - Rhode Island: Final Authorization of State Hazardous Waste Management Program Revisions

    Science.gov (United States)

    2010-07-26

    ...--Statistical Methods for Evaluating Ground-Water Monitoring Data from Hazardous Waste Facilities, 53 FR 39720... Refining Primary and Secondary Oil/Water/Solids Separation Sludge Listings, 56 FR 21955, May 13, 1991: Rule... handle hazardous sludges as hazardous wastes when they leave the zero discharge unit. Whether this...

  9. Sludge Reduction by Lumbriculus Variegatus in Ahvaz Wastewater Treatment Plant

    Directory of Open Access Journals (Sweden)

    Tim Hendrickx

    2012-08-01

    Full Text Available Sludge production is an avoidable problem arising from the treatment of wastewater. The sludge remained after municipal wastewater treatment contains considerable amounts of various contaminants and if is not properly handled and disposed, it may produce extensivehealth hazards. Application of aquatic worm is an approach to decrease the amount of biological waste sludge produced in wastewater treatment plants. In the present research reduction of the amount of waste sludge from Ahvaz wastewater treatment plant was studied with the aquatic worm Lumbriculus variegatus in a reactor concept. The sludge reduction in the reactor with worm was compared to sludge reduction in a blank reactor (without worm.The effects of changes in dissolved oxygen (DO concentration up to 3 mg/L (run 1 and up to 6 mg/L (run 2 were studied in the worm and blank reactors. No meaningful relationship was found between DO concentration and the rate of total suspended solids reduction. Theaverage sludge reductions were obtained as 33% (run 2 and 32% (run 1 in worm reactor,and 16% (run 1 and 12% (run 2 in the blank reactor. These results showed that the worm reactors may reduce the waste sludge between 2 and 2.75 times higher than in the blankconditions. The obtained results showed that the worm reactor has a high potential for use in large-scale sludge processing.

  10. Synthesis of electroplated {sup 63}Ni source and betavoltaic battery

    Energy Technology Data Exchange (ETDEWEB)

    Uhm, Young Rang; Yoo, Kwon Mo; Choi, Sang Mu; Kim, Jin Joo; Son, Kwang Jae [Radioisotope Research Division, Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-12-15

    Radioisotope (Nuclear) battery using {sup 63}Ni was prepared as beta cell. The electroplated {sup 63}Ni on Ni foil is fabricated, and beta cell and photovoltaic hybrid battery was designed to use at both day and night in space project. A Ni-plating solution is prepared by dissolving metal particles including {sup 62}Ni and {sup 63}Ni from neutron irradiation of (n,γ). Electroplating solution of a chloride bath consists on nickel ions in HCl, H{sub 3}BO{sub 3}, and KOH. The deposition was carried out at current density of 10 mA cm{sup -2}. The prepared beta source was attached on a PN junction and measured I-V properties. The power output at activity of 0.07 mCi and 0.45 mCi were 0.55 pW and 2.69 nW, respectively.

  11. Titanium electroplating of copper in molten salt media

    International Nuclear Information System (INIS)

    Renaud, Denis

    1985-01-01

    After a bibliographical survey on electroplating in molten salt media and on the electrolytic production of titanium, the author explains the reasons for the choice of the LiF-NaF-KF eutectic mix as solvent. He recalls the main properties which are used, and describes the conventional and convolutional processing of data obtained by linear volt-amperometry. He presents the electrolyte preparation mode which takes into account the existence of titanium ions with intermediate oxidation degree, and the reactivity of titanium with oxygenated species. Experimental results are discussed. Then, after the study of the mechanism of reduction of trivalent titanium into titanium on molybdenum (intermetallic diffusion is here negligible), he reports the study of this mechanism on copper (it is a more complicated situation, due to combinations between titanium and copper). The effect of different parameters (electrolyte purity, current density, electrode potential and temperature) is interpreted in order to identify optimal conditions for titanium electroplating of copper [fr

  12. Metal coatings for laser fusion targets by electroplating

    International Nuclear Information System (INIS)

    Illige, J.D.; Yu, C.M.; Letts, S.A.

    1980-01-01

    Metal coated laser fusion targets must be dense, uniform spherically symmetric to within a few percent of their diameters and smooth to better than a few tenths of a micron. Electroplating offers some unique advantages including low temperature deposition, a wide choice of elements and substantial industrial plating technology. We have evaluatd electroless and electroplating systems for gold and copper, identified the factors responsible for small grain size, and plated glass microspheres with both metals to achieve smooth surfaces and highly symmetric coatings. We have developed plating cells which sustain the microspheres in continuous random motion during plating. We have established techniques for deposition of the initial conductive adherent layer on the glass microsphere surface. Coatings as thick as 15 μm have been made. The equipment is simple, relatively inexpensive and may be adopted for high volume production of laser fusion targets

  13. Method of electroplating a conversion electron emitting source on implant

    Science.gov (United States)

    Srivastava, Suresh C [Setauket, NY; Gonzales, Gilbert R [New York, NY; Adzic, Radoslav [East Setauket, NY; Meinken, George E [Middle Island, NY

    2012-02-14

    Methods for preparing an implant coated with a conversion electron emitting source (CEES) are disclosed. The typical method includes cleaning the surface of the implant; placing the implant in an activating solution comprising hydrochloric acid to activate the surface; reducing the surface by H.sub.2 evolution in H.sub.2SO.sub.4 solution; and placing the implant in an electroplating solution that includes ions of the CEES, HCl, H.sub.2SO.sub.4, and resorcinol, gelatin, or a combination thereof. Alternatively, before tin plating, a seed layer is formed on the surface. The electroplated CEES coating can be further protected and stabilized by annealing in a heated oven, by passivation, or by being covered with a protective film. The invention also relates to a holding device for holding an implant, wherein the device selectively prevents electrodeposition on the portions of the implant contacting the device.

  14. Synthesis of electroplated 63Ni source and betavoltaic battery

    International Nuclear Information System (INIS)

    Uhm, Young Rang; Yoo, Kwon Mo; Choi, Sang Mu; Kim, Jin Joo; Son, Kwang Jae

    2015-01-01

    Radioisotope (Nuclear) battery using 63 Ni was prepared as beta cell. The electroplated 63 Ni on Ni foil is fabricated, and beta cell and photovoltaic hybrid battery was designed to use at both day and night in space project. A Ni-plating solution is prepared by dissolving metal particles including 62 Ni and 63 Ni from neutron irradiation of (n,γ). Electroplating solution of a chloride bath consists on nickel ions in HCl, H 3 BO 3 , and KOH. The deposition was carried out at current density of 10 mA cm -2 . The prepared beta source was attached on a PN junction and measured I-V properties. The power output at activity of 0.07 mCi and 0.45 mCi were 0.55 pW and 2.69 nW, respectively

  15. Electroplated thick-film cobalt platinum permanent magnets

    Energy Technology Data Exchange (ETDEWEB)

    Oniku, Ololade D.; Qi, Bin; Arnold, David P., E-mail: darnold@ufl.edu

    2016-10-15

    The material and magnetic properties of multi-micron-thick (up to 6 μm) L1{sub 0} CoPt magnetic films electroplated onto silicon substrates are investigated as candidate materials for integration in silicon-based microsystems. The influence of various process conditions on the structure and magnetic properties of electroplated CoPt thick-films is studied in order to better understand the complex process/structure/property relationships associated with the electroplated films. Process variables studied here include different seed layers, electroplating current densities (ranging from 25–200 mA/cm{sup 2}), deposition times (up to 60 min), and post-deposition annealing times and temperatures. Analyses include film morphology, film thickness, composition, surface roughness, grain size, phase volume fractions, and L1{sub 0} ordering parameter. Key correlations are found relating process and structure variations to the extrinsic magnetic properties (remanence, coercivity, squareness, and energy product). Strong hard magnetic properties (B{sub r} ~0.8 T, H{sub ci} ~800 kA/m, squareness close to 0.9, and BH{sub max} of 100 kJ/m{sup 3}) are obtained for films deposited on Si/TiN/Ti/Cu at current densities of 100 mA/cm{sup 2}, pH of 7, and subsequently annealed at 675 °C for 30 min. - Highlights: • CoPt films plated up to 6 μm thick on silicon substrates. • A1 to L1{sub 0} phase transformation by annealing in forming gas. • Various process–structure–property relationships explored. • Key results: B{sub r} ~0.8 T, H{sub ci} ~800 kA/m, squareness 0.9, and BH{sub max} ~100 kJ/m{sup 3}.

  16. Fluctuations of nickel concentrations in urine of electroplating workers

    International Nuclear Information System (INIS)

    Bernacki, E.J.; Zygowicz, E.; Sunderman, F.W. Jr.

    1980-01-01

    Nickel analyses were performed by electrothermal atomic absorption spectrometry upon urine specimens obtained from electroplating workers at the beginning, middle and end of the work-shift. The means (+- S.D.) for nickel concentrations in urine specimens from seven electroplating workers on three regular workdays were: 34 +- 32 μg/L (pre-shift); 64 +- μg/L (mid-shift) and 46 +- μg/L (end-shift), compared to 2.7 +- 1.6 μg/L (pre-shift) in 19 controls (hospital workers). Nickel concentrations in urine specimens from six electroplating workers on the first workday after a two-week vacation averaged: 5 +- 3 μg/L (pre-shift); 9 +- 6 μg/L (mid-shift), and 12 +- 6 μg/L (end-shift). Nickel concentrations in personal air samples (seven hours) collected from the breathing zones of five electroplating workers on three regular workdays averaged 9.3 +- 4.4 μg/m 3 . Nickel concentrations in the air samples were correlated with nickel concentrations in end-shift urine specimens (corr. coef. = 0.70; P < 0.05), but were not correlated with nickel concentrations in pre-shift or mid-shift urine specimens. In view of the fluctuations of urine nickel concentrations that occur during the work-shift, the authors recommend that nickel analyses of eight hour urine specimens be used routinely to monitor occupational exposures to nickel. In situations where timed urine collections are impractical, analyses of end-shift urine specimens are the best alternative

  17. Electroplated thick-film cobalt platinum permanent magnets

    International Nuclear Information System (INIS)

    Oniku, Ololade D.; Qi, Bin; Arnold, David P.

    2016-01-01

    The material and magnetic properties of multi-micron-thick (up to 6 μm) L1 0 CoPt magnetic films electroplated onto silicon substrates are investigated as candidate materials for integration in silicon-based microsystems. The influence of various process conditions on the structure and magnetic properties of electroplated CoPt thick-films is studied in order to better understand the complex process/structure/property relationships associated with the electroplated films. Process variables studied here include different seed layers, electroplating current densities (ranging from 25–200 mA/cm 2 ), deposition times (up to 60 min), and post-deposition annealing times and temperatures. Analyses include film morphology, film thickness, composition, surface roughness, grain size, phase volume fractions, and L1 0 ordering parameter. Key correlations are found relating process and structure variations to the extrinsic magnetic properties (remanence, coercivity, squareness, and energy product). Strong hard magnetic properties (B r ~0.8 T, H ci ~800 kA/m, squareness close to 0.9, and BH max of 100 kJ/m 3 ) are obtained for films deposited on Si/TiN/Ti/Cu at current densities of 100 mA/cm 2 , pH of 7, and subsequently annealed at 675 °C for 30 min. - Highlights: • CoPt films plated up to 6 μm thick on silicon substrates. • A1 to L1 0 phase transformation by annealing in forming gas. • Various process–structure–property relationships explored. • Key results: B r ~0.8 T, H ci ~800 kA/m, squareness 0.9, and BH max ~100 kJ/m 3 .

  18. A study of direct- and pulse-current chromium electroplating on rotating cylinder electrode (RCE)

    International Nuclear Information System (INIS)

    Chang, J.H.; Hsu, F.Y.; Liao, M.J.; Huang, C.A.

    2007-01-01

    Direct- and pulse-current (DC and PC) chromium electroplating on Cr-Mo steel were performed in a sulfate-catalyzed chromic acid solution at 50 deg. C using a rotating cylinder electrode (RCE). The electroplating cathodic current densities were at 30, 40, 50 and 60 A dm -2 , respectively. The relationship between electroplating current efficiency and the rotating speed of the RCE was studied. The cross-sectional microstructure of Cr-deposit was examined by transmission electron microscope (TEM). Results showed that DC-plating exhibited higher current efficiency than the PC-plating under the same conditions of electroplating current density and the rotating speed. We found the critical rotating speed of RCE used in the chromium electroplating, above this rotating speed the chromium deposition is prohibited. At the same plating current density, the critical rotating speed for DC-plating was higher than that for PC-plating. The higher plating current density is, the larger difference in critical rotating speeds appears between DC- and PC-electroplating. Equiaxed grains, in a nanoscale size with lower dislocation density, nucleate on the cathodic surface in both DC- and PC-electroplating. Adjacent to the equiaxed grains, textured grains were found in other portion of chromium deposit. Fine columnar grains were observed in the DC-electroplated deposit. On the other hand, very long slender grains with high degree of preferred orientation were detected in PC-electroplated deposit

  19. In-plant testing of membranes to treat electroplating wastewater

    Science.gov (United States)

    Shah, D. B.; Talu, Orhan

    1995-01-01

    This is the final report submitted for the work performed under the NASA Cooperative Agreement NCC3-301 for the project entitled 'In-Plant Testing of Membranes To Treat Electroplating Waste water'. The main objective of the research project was to determine if the crosslinked polyacrylic acid salt films developed by NASA scientists could be used for heavy metal removal from the wastewater generated by the metals-finishing or electroplating industry. A variety of tasks identified in the original proposal were completed. These included: (1) analysis of our industrial partner Aetna Plating's zinc electroplating process and its wastewater treatment needs for zinc removal; (2) design and construction of a laboratory-scale unit to continuously supply and remove the ion exchange films from the zinc wastewater; (3) performance of a series of runs on such a unit to determine its operating characteristics; and (4) design of a prototype unit for use at the industrial site. In addition, there were a number of tasks that had not been identified in the original proposal but were later judged to be necessary for the successful completion of the project. These were: (1) batch equilibrium and kinetic experiments with analysis of the experimental results to accurately determine the equilibrium and kinetic parameters for the ion exchange films; (2 ) simulation studies for proper design of the prototype unit; and (3) preliminary runs to exchange the films from H form to Calcium form.

  20. Sludge application and monitoring program on the Oak Ridge Reservation, 1986--1993

    Energy Technology Data Exchange (ETDEWEB)

    Gunderson, C.A.; Larsen, I.L.; Boston, H.L.; Bradburn, D.M. [Oak Ridge National Lab., TN (United States); Van Miegroet, H. [Utah State Univ., Logan, UT (United States). Dept. of Forest Resources; Morris, J.L. [Jaycor, Inc., Oak Ridge, TN (United States); Walzer, A.E. [Lockheed Martin Energy Systems, Oak Ridge, TN (United States). Central Environmental Compliance; Adler, T.C. [Bechtel National, Inc., Oak Ridge, TN (United States); Huq, M. [Oak Ridge Associated Universities, TN (United States)

    1995-09-01

    Municipal sewage sludge has been applied to forests and pastures on the Oak Ridge Reservation since 1983 as a method of both disposal and beneficial reuse. Application was carried out under Tennessee permits issued to the city of Oak Ridge for land disposal of sewage sludge. In conjunction with these applications, information has been collected concerning sludge quantity and characteristics, soil parameters, soil water constituents, groundwater quality, surface runoff water quality, and various chemical constituents in vegetation on application sites. This information provides (1) a record of sludge application on the DOE reservations and (2) documentation of changes in soil parameters following sludge application. The information also provides a basis for evaluating the implications of the land application of municipal sewage sludge for soil and water quality and for evaluating the fate of sludge constituents when sludge is either sprayed or injected on pasture sites or surface applied in forested sites. This report covers in detail sludge applications conducted from 1986 through 1993, with some data from the period between 1983 and 1986. Anaerobically digested liquid sludge (2% to 4% solids) from the city of Oak Ridge had a relatively high nitrogen content (8% dry weight) and average to low concentrations of potentially problematic metals, compared with typical municipal sludges. Few potentially hazardous organic chemicals were detected in the sludge, and when found, these were at very low concentrations. Oak Ridge sludge is somewhat unique in that it contains radionuclides ({sup 137}Cs, {sup 60}Co, {sup 131}I, uranium isotopes, {sup 90}Sr, and occasionally {sup 99}Tc) at concentrations much higher than typical municipal sludges. Land application of sewage sludge can dilute or destroy problematic sludge constituents while improving soil fertility. Correct management has made these sludge applications a model of environmentally responsible waste management.

  1. Treatment of pond sludge at the Rocky Flats Plant

    International Nuclear Information System (INIS)

    Wienand, J.; Tyler, R.; Baldwin, C.

    1992-01-01

    The treatment of low-level radioactive/hazardous materials sludges from five inactive solar evaporation settling ponds at the Rocky Flats Plant is discussed. The paper presents information on the following topics: history of the ponds; previous pond cleanout activities; current approach to the problem with respect to water management, sludge management, regulatory actions, and disposal; and future processing technology needs in the areas of polymer solidification, microwave solidification, joule-heated glass melters, and advanced technology incineration

  2. Thermoradiation treatment of sewage sludge using reactor waste fission products

    International Nuclear Information System (INIS)

    Reynolds, M.C.; Hagengruber, R.L.; Zuppero, A.C.

    1974-06-01

    The hazards to public health associated with the application of municipal sewage sludge to land usage are reviewed to establish the need for disinfection of sludge prior to its distribution as a fertilizer, especially in the production of food and fodder. The use of ionizing radiation in conjunction with mild heating is shown to be an effective disinfection treatment and an economical one when reactor waste fission products are utilized. A program for researching and experimental demonstration of the process on sludges is also outlined

  3. Assessing potential health effects from municipal sludge incinerators: screening methodology

    Energy Technology Data Exchange (ETDEWEB)

    Fradkin, L.; Bruins, J.F.; Lutkenhoff, S.D.; Stara, J.F.; Lomnitz, E.; Rubin, A.

    1987-04-01

    This paper describes a risk assessment methodology for preliminary assessment of municipal sludge incineration. The methodology is a valuable tool in that it can be used for determining the hazard indices of chemical contaminants that might be present in sewage sludge used in incineration. The paper examines source characteristics (i.e., facility design), atmospheric dispersion of emission, and resulting human exposure and risk from sludge incinerators. Seven of the ten organics were screened for further investigation. An example of the calculations are presented for cadmium.

  4. Operational experience at the Sludge Treatment Facility

    International Nuclear Information System (INIS)

    Sy, D.J.

    1987-01-01

    The Sludge Treatment Facility (STF) at the Oak Ridge Gaseous Diffusion Plant has been in operation since April 1987. The facility was designed to encapsulate hazardous sludge wastes in a cement matrix. Fixation will allow the waste to meet or exceed applicable compressive strength and leachability requirements. Thus, the grout mixture complies with the Resource Conservation and Recovery Act (RCRA) guidelines as a nonhazardous waste. The grout mixture is based upon a recipe formulation developed after several years of waste stream characterization and formulation studies. The wastes to be treated at the STF are wastes impounded in two ponds. The ponds have a combined capacity of 4.5 million gallons of sludge. The sludge is transferred from the ponds to a 15,000-gallon capacity storage tank by the use of a dredge. The grout mixture recipe dictates the amount of sludge, cement, fly ash, and admixture required for weighing per batch. All ingredients are weighed and then transferred to a tilt or high energy mixer for mixing. The grout mixture is then transferred to 89- or 96-gallon steel drums. The drums are placed in a storage yard designed for a point source discharge from the yard

  5. Sludge recovery apparatus

    International Nuclear Information System (INIS)

    Marmo, A.R.

    1979-01-01

    An improved design of a sludge recovery apparatus used in the fabrication of nuclear fuel is described. This apparatus provides for automatic separation of sludge from the grinder coolant, drying of the sludge into a flowable powder and transfer of the dry powder to a salvage container. It can be constructed to comply with criticality-safe-geometry requirements and to obviate need for operating personnel in its immediate vicinity. (UK)

  6. Deep Sludge Gas Release Event Analytical Evaluation

    International Nuclear Information System (INIS)

    Sams, Terry L.

    2013-01-01

    Long Abstract. Full Text. The purpose of the Deep Sludge Gas Release Event Analytical Evaluation (DSGRE-AE) is to evaluate the postulated hypothesis that a hydrogen GRE may occur in Hanford tanks containing waste sludges at levels greater than previously experienced. There is a need to understand gas retention and release hazards in sludge beds which are 200 -300 inches deep. These sludge beds are deeper than historical Hanford sludge waste beds, and are created when waste is retrieved from older single-shell tanks (SST) and transferred to newer double-shell tanks (DST).Retrieval of waste from SSTs reduces the risk to the environment from leakage or potential leakage of waste into the ground from these tanks. However, the possibility of an energetic event (flammable gas accident) in the retrieval receiver DST is worse than slow leakage. Lines of inquiry, therefore, are (1) can sludge waste be stored safely in deep beds; (2) can gas release events (GRE) be prevented by periodically degassing the sludge (e.g., mixer pump); or (3) does the retrieval strategy need to be altered to limit sludge bed height by retrieving into additional DSTs? The scope of this effort is to provide expert advice on whether or not to move forward with the generation of deep beds of sludge through retrieval of C-Farm tanks. Evaluation of possible mitigation methods (e.g., using mixer pumps to release gas, retrieving into an additional DST) are being evaluated by a second team and are not discussed in this report. While available data and engineering judgment indicate that increased gas retention (retained gas fraction) in DST sludge at depths resulting from the completion of SST 241-C Tank Farm retrievals is not expected and, even if gas releases were to occur, they would be small and local, a positive USQ was declared (Occurrence Report EM-RP--WRPS-TANKFARM-2012-0014, 'Potential Exists for a Large Spontaneous Gas Release Event in Deep Settled Waste Sludge'). The purpose of this technical

  7. Activated sewage sludge, a potential animal foodstuff. Part I. Nutritional characteristics

    Energy Technology Data Exchange (ETDEWEB)

    Tacon, A.G.J.

    1979-08-01

    The nutritive value of activated sewage sludge is discussed in terms of its amino acid N, non-amino acid N, carbohydrate, fat, mineral, vitamin and microbial content. Processed activated sewage sludge is described as a stable dark brown material of relatively uniform quality, having a nutritive value broadly equivalent to brewers yeast or a protein-rich cereal. The potential hazards associated with the use of activated sewage sludge as a feed ingredient are discussed. 29 references

  8. Investigation of the suppression effect of polyethylene glycol on copper electroplating by electrochemical impedance spectroscopy

    International Nuclear Information System (INIS)

    Hung, C.-C.; Lee, W.-H.; Wang, Y.-L.; Chan, D.-Y.; Hwang, G.-J.

    2008-01-01

    Polyethylene glycol (PEG) is an additive that is commonly used as a suppressor in the semiconductor copper (Cu)-electroplating process. In this study, electrochemical impedance spectroscopy (EIS) was used to analyze the electrochemical behavior of PEG in the Cu-electroplating process. Polarization analysis, cyclic-voltammetry stripping, and cell voltage versus plating time were examined to clarify the suppression behavior of PEG. The equivalent circuit simulated from the EIS data shows that PEG inhibited the Cu-electroplating rate by increasing the charge-transfer resistance as well as the resistance of the adsorption layer. The presence of a large inductance demonstrated the strong adsorption of cuprous-PEG-chloride complexes on the Cu surface during the Cu-electroplating process. Increasing the PEG concentration appears to increase the resistances of charge transfer, the adsorption layer, and the inductance of the electroplating system

  9. Assessment of sludges and tank bottoms treatment processes

    International Nuclear Information System (INIS)

    Bhutto, A.W.; Bazmi, A.A.

    2005-01-01

    The petroleum refining industries generate considerable amounts of sludge and tank bottoms as waste. Petroleum refinery receives crude oil containing emulsified water and solids. As the crude oil storage tanks are repeatedly filled and emptied, the water and solids settle towards the bottom as sludge. For tanks that have been in service for several years, the sludge accumulation becomes several feet deep, results in a loss of ullage in refinery crude storage tanks. The accumulation of crude storage tank bottoms is a serious problem experienced by local refineries. The refinery sludge waste is categorized as hazardous waste, which is at present buried in the tankform ground. Since the no hazardous material land filling option available, the disposal of these hazardous materials has become a major problem because of the ISO-14000 certification requirements and expectation of stakeholder. To maximize the waste oil recovery from sludge and tank bottoms and to minimize the volume of the hazardous waste, a number of waste recovery and treatment processes are available. The process designs and unit operations of each process are different and each has its own merits, in terms of the technical complexity, operation friendliness, and costs and economics. A study on each of these technologies and the subsequent tide-up to the existing unit operations is conducted, and the associated technical comparisons are made. (author)

  10. K basins sludge removal sludge pretreatment system

    International Nuclear Information System (INIS)

    Chang, H.L.

    1997-01-01

    The Spent Nuclear Fuels Program is in the process of planning activities to remove spent nuclear fuel and other materials from the 100-K Basins as a remediation effort for clean closure. The 105 K- East and K-West Basins store spent fuel, sludge, and debris. Sludge has accumulated in the 1 00 K Basins as a result of fuel oxidation and a slight amount of general debris being deposited, by settling, in the basin water. The ultimate intent in removing the sludge and fuel is to eliminate the environmental risk posed by storing fuel at the K Basins. The task for this project is to disposition specific constituents of sludge (metallic fuel) to produce a product stream through a pretreatment process that will meet the requirements, including a final particle size acceptable to the Tank Waste Remediation System (TWRS). The purpose of this task is to develop a preconceptual design package for the K Basin sludge pretreatment system. The process equipment/system is at a preconceptual stage, as shown in sketch ES-SNF-01 , while a more refined process system and material/energy balances are ongoing (all sketches are shown in Appendix C). Thus, the overall process and 0535 associated equipment have been conservatively selected and sized, respectively, to establish the cost basis and equipment layout as shown in sketches ES- SNF-02 through 08

  11. Respirometry in activated sludge

    NARCIS (Netherlands)

    Spanjers, H.

    1993-01-01

    The purpose of the study was (1) to develop a respiration meter capable of continuously measuring, using different procedures, the oxygen uptake rate of activated sludge and (2) to expand knowledge about respiration related characteristics of wastewater and activated sludge.

    A

  12. Carbon-14 in sludge

    International Nuclear Information System (INIS)

    Fowler, J.R.; Coleman, C.J.

    1983-01-01

    The level of C-14 in high-level waste is needed to establish the amount of C-14 that will be released to the environment either as off-gas from the Defense Waste Processing Facility (DWPF) or as a component of saltstone. Available experimental data confirmed a low level of C-14 in soluble waste, but no data was available for sludge. Based on the processes used in each area, Purex LAW sludge in F-area and HM HAW sludge in H-area will contain the bulk of any sludge produced by the cladding. Accordingly, samples from Tank 8F containing Purex LAW and Tank 15H containing HM HAW were obtained and analyzed for C-14. These two waste types constitute approximately 70% of the total sludge inventory now stored in the waste tanks. Results from analyses of these two sludge types show: the total C-14 inventory in sludge now stored in the waste tanks is 6.8 Ci; C-14 releases to the atmosphere from the DWPF will average approximately 0.6 Ci annually at the projected sludge processing rate in the DWPF. 4 references, 2 tables

  13. Electrodialytic treatment for metal removal from sewage sludge ash from fluidized bed combustion

    DEFF Research Database (Denmark)

    Pazos, Marta; Kirkelund, Gunvor Marie; Ottosen, Lisbeth M.

    2010-01-01

    Sewage sludge contains several potentially hazardous compounds such as heavy metals, PCBs, PAHs, etc. However, elements with high agricultural value (P, K or Ca) are also present. During the last years, the fluidized bed sludge combustor (FBSC) is considered an effective and novel alternative to ...

  14. Activated sludge model No. 3

    DEFF Research Database (Denmark)

    Gujer, W.; Henze, M.; Mino, T.

    1999-01-01

    The Activated Sludge Model No. 3 (ASM3) can predict oxygen consumption, sludge production, nitrification and denitrification of activated sludge systems. It relates to the Activated Sludge Model No. 1 (ASM1) and corrects for some defects of ASM I. In addition to ASM1, ASM3 includes storage of org...

  15. Reliability analysis of common hazardous waste treatment processes

    International Nuclear Information System (INIS)

    Waters, R.D.

    1993-05-01

    Five hazardous waste treatment processes are analyzed probabilistically using Monte Carlo simulation to elucidate the relationships between process safety factors and reliability levels. The treatment processes evaluated are packed tower aeration, reverse osmosis, activated sludge, upflow anaerobic sludge blanket, and activated carbon adsorption

  16. Reliability analysis of common hazardous waste treatment processes

    Energy Technology Data Exchange (ETDEWEB)

    Waters, Robert D. [Vanderbilt Univ., Nashville, TN (United States)

    1993-05-01

    Five hazardous waste treatment processes are analyzed probabilistically using Monte Carlo simulation to elucidate the relationships between process safety factors and reliability levels. The treatment processes evaluated are packed tower aeration, reverse osmosis, activated sludge, upflow anaerobic sludge blanket, and activated carbon adsorption.

  17. PHOTOCATALYTIC REMOVAL OF TR I- AND HEXA-VALENT CHROMIUM IONS FROM CHROME-ELECTROPL ATING WASTEWATER

    Directory of Open Access Journals (Sweden)

    Puangrat Kajitvichyanukul

    2017-11-01

    Full Text Available A novel technique based on photocatalysis was applied to eliminate chromium ions, a toxic hazardous environmental pollutant. The photoreduction of each species of chromium (total, hexavalent, and trivalent chromiums from chrome-electroplating wastewater was investigated using a titanium dioxide suspension under irradiation by a low-pressure mercury lamp. The initial concentration of total chromium was 300 mg/l. The applied conditions were the direct photocatalytic reduction process at pH 3.65 and the indirect photocatalytic reduction with added hole scavengers at the same solution pH. Results from both processes were comparatively discussed. Result show that chromium was not efficiently removed by direct photoreduction. In contrast, with the adding of hole scavengers, which were formate ions, the photoreduction of chromium was very favorable. Both hexavalent and trivalent chromiums were efficiently removed. The photocatalytic mechanism is purposed in this study.

  18. Investigation of Catalytic effect sewage sludge combustion ash in the formation of HAPs

    Energy Technology Data Exchange (ETDEWEB)

    Fullana, A.; Sidhu, S.; Font, R.; Conesa, A.

    2002-07-01

    Incineration is a very important technique in the treatment of sewage sludge. In 1998 approximately 1,5 million and 2,5 million dry tons of sewage sludge were incinerated in the United States and European Union (EU), respectively. In 1985, only 10% of EU sludge was incinerated, but by 2005 approximately 40% of EU sludge is expected to be incinerated. Use of sewage sludge as agricultural fertilizer was considered the best application for sludge until it was discovered that the presence of heavy metals in sludge could contaminate farmland. The limitations facing landfills and recycling plants and the planned ban on sea disposal has led to the expectation that the role of incineration will increase in the future. The expected increase in sludge incineration has also led to increased scrutiny of the main drawback to the incineration of sewage sludge: the formation of hazard air pollutants (HAP). Sewage sludge incineration has been identified as a very important source of HAPs such as chloro benzenes, chloro phenols, and PCDD/Fs. One of the more important characteristics of sewage sludge incineration is the formation of large amounts of ash, which is rich in known HAP formation catalysts such as Cu and Fe. Thus, the sludge incineration ash is expected to play an important role in the formation of HAPs in the post-combustion zone of a sludge incinerator. in this paper, we present results of our investigation of the catalytic effect of sewage sludge ash on the formation of chloro benzenes and chloro phenols. In this study, pyrolytic gas from sewage sludge was used as reaction gas instead of the synthetic organic mix that has been used in most previous HAPs formation studies. (Author) 4 refs.

  19. A flip chip process based on electroplated solder bumps

    Science.gov (United States)

    Salonen, J.; Salmi, J.

    1994-01-01

    Compared to wire bonding and TAB, flip chip technology using solder joints offers the highest pin count and packaging density and superior electrical performance. The chips are mounted upside down on the substrate, which can be made of silicon, ceramic, glass or - in some cases - even PCB. The extra processing steps required for chips are the deposition of a suitable thin film metal layer(s) on the standard Al pad and the formation of bumps. Also, the development of new fine line substrate technologies is required to utilize the full potential of the technology. In our bumping process, bump deposition is done by electroplating, which was chosen for its simplicity and economy. Sputter deposited molybdenum and copper are used as thin film layers between the aluminum pads and the solder bumps. A reason for this choice is that the metals can be selectively etched after bumping using the bumps as a mask, thus circumventing the need for a separate mask for etching the thin film metals. The bumps are electroplated from a binary Pb-Sn bath using a thick liquid photoresist. An extensively modified commercial flip chip bonder is used for alignment and bonding. Heat assisted tack bonding is used to attach the chips to the substrate, and final reflow joining is done without flux in a vacuum furnace.

  20. Electroplating moulds using dry film thick negative photoresist

    Science.gov (United States)

    Kukharenka, E.; Farooqui, M. M.; Grigore, L.; Kraft, M.; Hollinshead, N.

    2003-07-01

    This paper reports on progress on the feasibility of fabricating moulds for electroplating using Ordyl P-50100 (negative) acrylate polymer based dry film photoresist, commercially available from Elga Europe (http://www.elgaeurope.it). We used this photoresist as an alternative to SU8 negative epoxy based photoresist, which is very difficult to process and remove after electroplating (Lorenz et al 1998 Microelectron. Eng. 41/42 371-4, Eyre et al 1998 Proc. MEMS'98 (Heidelberg) (Piscataway, NJ: IEEE) pp 218-22). Ordyl P-50100 is easy to work with and can be easily removed after processing. A single layer of Ordyl P-50100 was deposited by lamination up to 20 µm thickness. Thicker layers (200 µm and more) can be achieved with multilayer lamination using a manual laminator. For our applications we found that Ordyl P-50100 dry film photoresist is a very good alternative to SU8 for the realization of 100 µm high moulds. The results presented will open up new possibilities for low-cost LIGA-type processes for MEMS applications.

  1. Sludge minimization technologies - an overview

    Energy Technology Data Exchange (ETDEWEB)

    Oedegaard, Hallvard

    2003-07-01

    The management of wastewater sludge from wastewater treatment plants represents one of the major challenges in wastewater treatment today. The cost of the sludge treatment amounts to more that the cost of the liquid in many cases. Therefore the focus on and interest in sludge minimization is steadily increasing. In the paper an overview is given for sludge minimization (sludge mass reduction) options. It is demonstrated that sludge minimization may be a result of reduced production of sludge and/or disintegration processes that may take place both in the wastewater treatment stage and in the sludge stage. Various sludge disintegration technologies for sludge minimization are discussed, including mechanical methods (focusing on stirred ball-mill, high-pressure homogenizer, ultrasonic disintegrator), chemical methods (focusing on the use of ozone), physical methods (focusing on thermal and thermal/chemical hydrolysis) and biological methods (focusing on enzymatic processes). (author)

  2. An overview of the recovery of acid from spent acidic solutions from steel and electroplating industries.

    Science.gov (United States)

    Agrawal, Archana; Sahu, K K

    2009-11-15

    Every metal and metallurgical industry is associated with the generation of waste, which may be a solid, liquid or gaseous in nature. Their impacts on the ecological bodies are noticeable due to their complex and hazardous nature affecting the living and non-living environment which is an alarming issue to the environmentalist. The increasingly stringent regulations regarding the discharge of acid and metal into the environment, and the increasing stress upon the recycling/reuse of these effluents after proper treatment have focused the interest of the research community on the development of new approaches for the recovery of acid and metals from industrial wastes. This paper is a critical review on the acidic waste streams generated from steel and electroplating industries particularly from waste pickle liquor and spent bleed streams. Various aspects on the generation of these streams and the methods used for their treatment either for the recovery of acid for reuse or disposal are being dealt with. Major stress is laid upon the hydrometallurgical methods such as solvent extraction.

  3. Inertization of galvanic sludges by its incorporation in ceramic products

    Directory of Open Access Journals (Sweden)

    Ferreira, J. M. F.

    1999-04-01

    Full Text Available Sludges produced by the physico-chemical treatments of waste waters generated by electroplating plants were physically and chemically characterised and incorporated in ceramic pastes. The influence of the amount of sludges added to a typical brick composition on the various processing steps and on the green and fired properties was studied. The environmental risks of the incorporation of these sludges rich in heavy metals such as Cr, Pb, Zn, Cu, Ni, etc. were evaluated by performing leaching tests on the fired products. The results showed that sludge contents up to 15 % could be incorporated without affecting significantly the physical characteristics of the ceramic products. Furthermore, a successful inertization of the pollutants was achieved.

    Se han caracterizado desde el punto de vista químico y físico lodos procedentes de las aguas residuales de procesos de galvanizado. Posteriormente se han incorporado a pastas cerámicas, convencionales de la industria ladrillera, estudiándose la influencia de las cantidades añadidas sobre las propiedades de los materiales tanto en verde como en el producto final y durante las distintas etapas de fabricación. Se evaluaron los riesgos medioambientales derivados de la incorporación de los metales pesados, tales como Cr, Pb, Zn, Cu, Ni etc, presentes en los lodos, mediante la realización de ensayos de lixiviado. Los resultados indican que puede incorporarse hasta un 15% en peso de dichos lodos, sin que se produzcan cambios significativos en las propiedades físicas de los materiales cerámicos obtenidos. Se ha obtenido, asimismo, un procedimiento viable de inertización de los agentes contaminantes.

  4. Dewatering of sludges

    International Nuclear Information System (INIS)

    Bode, P.

    1984-01-01

    A filter rig has been designed and built. Simulated magnox and alumino ferric hydroxide sludges have been successfully filtered on this equipment and both types of sludge produced a clear filtrate and a cake. The flow rates were low. The cake often partially remained adhered to the filter membrane instead of dropping clear during the filter cleaning cycle. This filtration technique can only be used on sludges which form a non-binding cake. Permeability of the membrane can be altered by stretching. Irradiation of the membrane showed that it should withstand 20 to 50 M.rads. (author)

  5. Electroplating and characterization of cobalt-nickel-iron and nickel-iron for magnetic microsystems applications

    DEFF Research Database (Denmark)

    Rasmussen, Frank Engel; Ravnkilde, Jan Tue; Tang, Peter Torben

    2001-01-01

    The magnetic properties of pulse reverse (PR) electroplated CoNiFe and DC electroplated NiTe are presented. CoNiFe is a very promising material for magnetic microsystems due to the possibility of achieving a high saturation flux density (B-s) and a low coercivity (H-c). A new bath formulation has...... been developed, which by means of PR electroplating makes it possible to deposit high B-s CoNiFe with a low residual stress level. The magnetic properties have been determined using a new simple measurement setup that allows for wafer level characterization. The results have been validated...

  6. Genetic characterization, nickel tolerance, biosorption, kinetics, and uptake mechanism of a bacterium isolated from electroplating industrial effluent.

    Science.gov (United States)

    Nagarajan, N; Gunasekaran, P; Rajendran, P

    2015-04-01

    Electroplating industries in Madurai city produce approximately 49,000 L of wastewater and 1200 L of sludge every day revealing 687-5569 ppm of nickel (Ni) with other contaminants. Seventeen Ni-tolerant bacterial strains were isolated from nutrient-enriched effluents. Among them one hyper Ni accumulating strain was scored and identified as Bacillus cereus VP17 on the basis of morphology, biochemical tests, 16S rDNA gene sequencing, and phylogenetic analysis. Equilibrium data of Ni(II) ions using the bacterium as sorbent at isothermal conditions (37 °C) and pH 6 were best adjusted by Langmuir (R(2) = 0.6268) and Freundlich models (R(2) = 0.9505). Experimental validation reveals Ni sorption takes place on a heterogeneous surface of the biosorbent, and predicted metal sorption capacity is 434 ppm. The pseudo-second-order kinetic model fitted the biosorption kinetic data better than the pseudo-first-order kinetic model (R(2) = 0.9963 and 0.3625). Scanning electron microscopy, energy dispersive X-ray, and Fourier transform infrared spectroscopy studies of the bacterial strain with and without Ni(II) ion reveals the biosorption mechanism. The results conclude possibilities of using B. cereus VP17 for Ni bioremediation.

  7. Sewage sludges disinfection

    International Nuclear Information System (INIS)

    Alexandre, D.; Gevaudan, P.P.

    1977-01-01

    There is a hygienic risk in using biological sewage sludges for agriculture. Systematic analyses carried out on sludge samples obtained from purification plants in the Eastern and Southern part of France, show the almost uniform presence of pathogenic microorganisms. Some of them survive more than nine months after application to the soil. Conventional processes for disinfection, liming and heat, make the sludge unsuitable for agricultural use. On the other hand, irradiation involves no modification of structure and composition of sludges. Radiation doses required for disinfection vary according to the type of microorganism. Some of them are eliminated at rather low doses (200 krad), but mycobacteria, viruses and eggs of worms resist to more important doses. The security dose is estimated to be approx. 1000 krad

  8. Recycle of valuable products from oily cold rolling mill sludge

    Science.gov (United States)

    Liu, Bo; Zhang, Shen-gen; Tian, Jian-jun; Pan, De-an; Liu, Yang; Volinsky, Alex A.

    2013-10-01

    Oily cold rolling mill (CRM) sludge contains lots of iron and alloying elements along with plenty of hazardous organic components, which makes it as an attractive secondary source and an environmental contaminant at the same time. The compound methods of "vacuum distillation + oxidizing roasting" and "vacuum distillation + hydrogen reduction" were employed for the recycle of oily cold rolling mill sludge. First, the sludge was dynamically vacuum distilled in a rotating furnace at 50 r/min and 600°C for 3 h, which removed almost hazardous organic components, obtaining 89.2wt% ferrous resultant. Then, high purity ferric oxide powders (99.2wt%) and reduced iron powders (98.9wt%) were obtained when the distillation residues were oxidized and reduced, respectively. The distillation oil can be used for fuel or chemical feedstock, and the distillation gases can be collected and reused as a fuel.

  9. A preliminary study on the effects of sewage sludge disposal on soil polluted by heavy metals

    International Nuclear Information System (INIS)

    Calace, N.; Maggi, C.; Pellegrini, F.; Petronio, B. M.; Pietroletti, M.

    1998-01-01

    A preliminary study on the effects of sewage sludge disposal on soil polluted by heavy metal has been carried out in order to evaluate the possibility of reducing heavy metal mobility. Sewage sludge disposal on soil polluted by zinc and lead can modify their speciation, immobilizing a portion of metal present in mobile forms. In this way environmental hazards due to heavy metal presence can be reduced, because these derive essentially from the amount of metal present in mobile chemical forms. The results obtained show that sludge addition increases the fraction of metal sorbed from the soil; the characterization of the sludge before and after the treatment with the soil point out that this behaviour can be ascribed both to organic substances present in the sludge with the creation of new adsorbing sites, and to an increase of the ph value of the soil, due to the organic and inorganic compounds in the sludge [it

  10. Heavy Metals and Radioactivity Reduction from Acid Mine Drainage Lime Neutralized Sludge

    Science.gov (United States)

    Mashifana, T.; Sithole, N.

    2018-03-01

    The worldwide known treatment processes of acid mine drainage result into the formation of hydrous ferric oxides that is amorphous, poorly crystalline and into the generation of hazardous voluminous sludge posing threat to the environment. Applicable treatment technologies to treat hazardous solid material and produce useful products are limited and in most cases nonexistence. A chemical treatment process utilizing different reagents was developed to treat hazardous acid mine drainage (AMD) sludge with the objectives to conduct radioactivity assessment of the sludge generated from lime treatment process and determine the reagent that provides the best results. Leaching with 0.5 M citric acid, 0.4 M oxalic acid, 0.5 M sodium carbonate and 0.5 M sodium bicarbonate was investigated. The leaching time applied was 24 hours at 25 °C. The characterization of the raw AMD revealed that the AMD sludge from lime treatment process is radioactive. The sludge was laden with radioactive elements namely, 238U, 214Pb, 226Ra, 232Th, 40K and 214Bi. 0.5 M citric acid provided the best results and the hazardous contaminants were significantly reduced. The constituents in the sludge after treatment revealed that there is a great potential for the sludge to be used for other applications such as building and construction.

  11. Sludge technology assessment

    International Nuclear Information System (INIS)

    Krause, T.R.; Cunnane, J.C.; Helt, J.E.

    1994-12-01

    The retrieval, processing, and generation of final waste forms from radioactive tank waste sludges present some of the most challenging technical problems confronting scientists and engineers responsible for the waste management programs at the various Department of Energy laboratories and production facilities. Currently, the Department of Energy is developing a strategy to retrieve, process, and generate a final waste form for the sludge that meets the acceptance criteria for the final disposition. An integral part of this strategy will be use of separation processes that treat the sludge; the goal is to meet feed criteria for the various processes that will generate the final waste form, such as vitrification or grouting. This document is intended to (1) identify separation technologies which are being considered for sludge treatment at various DOE sites, (2) define the current state of sludge treatment technology, (3) identify what research and development is required, (4) identify current research programs within either DOE or academia developing sludge treatment technology, and (5) identify commercial separation technologies which may be applicable. Due to the limited scope of this document, technical evaluations regarding the need for a particular separations technology, the current state of development, or the research required for implementation, are not provided

  12. Wastewater sludge - the challenges. What are the potentials of utilising the resources in sludge?

    Energy Technology Data Exchange (ETDEWEB)

    Kroiss, Helmut

    2003-07-01

    The actual best practice of urban water management has developed during the last 200 years and consists of: safe and reliable drinking water supply, sewerage to prevent hygienic problems and flooding in the settlements, mechanical -biological waste water treatment for receiving water protection. The hygienic and environmental goals of the urban water system have to be attained with a minimum of costs. Most of the drinking water supplied is used for the transport of pollution originating from human metabolism, washing and cleaning. Waste water contains all the substances which enter human metabolism as food, beverages, pharmaceuticals, a great variety of household chemicals and the substances discharged from trade and industry to the sewer system. Rain water is already contaminated by air pollution when it reaches the soil or other surfaces. Whatever material the rainwater gets into contact can be found in the waste water. As a consequence the composition of the waste water is a mirror of our civilisation and of human and urban metabolism. Waste water treatment results in two products which are closely related in their chemical composition: (1) treated waste water to be discharged to the receiving water, (2) wastewater sludge to be treated and disposed or (re)used without creating new (environmental) problems. All the compounds entering the waste water which are not completely degraded can be found in both products. The transfer coefficients between water and sludge differ widely and depend on physical and chemical equilibriums. The potentially hazardous compounds in the effluent and in the sludge belong to these compounds. Source control therefore is necessary for water protection and at the same time for low concentrations of potentially hazardous compounds in the sludge. It is also clear that improved biological treatment efficiency (longer sludge age) also results in lower loads of organic pollutants in the sludge, while physical-chemical treatment steps result

  13. Devices for fatigue testing of electroplated nickel (MEMS)

    DEFF Research Database (Denmark)

    Larsen, Kristian Pontoppidan; Ravnkilde, J. T.; Ginnerup, Morten

    2002-01-01

    μm and an effective length from 4μm to 27μm. Maximum stresses of the test beam were calculated to be 500MPa to 2100MPa by use of FEM tools. The test results indicate very promising fatigue properties of nano-nickel, as none of the test devices have shown fatigue failure or even initiation of cracks......In-situ fatigue test devices with integrated electrostatic actuator were fabricated in electroplated nanocrystalline nickel (nano-nickel). The devices feature in-plane approximately pure bending with fixed displacement of the test specimen of the dimensions: widths from 2μm to 3.7μm, a height of 7...... after 108 cycles. The combination of high strength and toughness, which is known for nanocrystalline materials, together with very small test specimens and low surface roughness could be the explanation for the good fatigue properties....

  14. Electroplating targets for production of unique PET radionuclides

    International Nuclear Information System (INIS)

    Bui, V.; Sheh, Y.; Finn, R.

    1994-01-01

    The past decade has witnessed the applications of Positron Emission Tomography (PET) evolving from a purely research endeavour to a procedure which has specific clinical applications in the areas of cardiology, neurology and oncology. The growth of PET has been facilitated by developments in medical instrumentation and radiopharmaceutical chemistry efforts. Included in this latter effort has been the low energy accelerator production and processing of unique PET radionuclides appropriate for the radiolabeling of biomolecules i.e. monoclonal antibodies and pepetides. The development and application of electroplated targets of antimony and copper for the production of iodine-124 and gallium-66 respectively, utilizing the Memorial Sloan-Kettering Cancer Center cyclotron are examples of target design and development applicable to many medical accelerators

  15. Controlled electroplating and electromigration in nickel electrodes for nanogap formation

    Energy Technology Data Exchange (ETDEWEB)

    De Los Santos Valladares, Luis; Mitrelias, Thanos; Sfigakis, Francois; Barnes, Crispin H W [Cavendish Laboratory, University of Cambridge, J J Thomson Avenue, Cambridge CB3 0HE (United Kingdom); Leon Felix, Lizbet; Bustamante Dominguez, Angel [Laboratorio de Ceramicos y Nanomateriales, Universidad Nacional Mayor de San Marcos, Ap. Postal 14-0149, Lima (Peru); Khondaker, Saiful I [NanoScience Technology Center and Department of Physics, University of Central Florida, Orlando, FL 32826 (United States); Majima, Yutaka, E-mail: ld301@cam.ac.uk, E-mail: luisitodv@yahoo.es [Materials and Structures Laboratory, Tokyo Institute of Technology, 4259 Nagatsuta-cho, Midori-ku, Yokohama 226-8503 (Japan)

    2010-11-05

    We report the fabrication of nickel nanospaced electrodes by electroplating and electromigration for nanoelectronic devices. Using a conventional electrochemical cell, nanogaps can be obtained by controlling the plating time alone and after a careful optimization of electrodeposition parameters such as electrolyte bath, applied potential, cleaning, etc. During the process, the gap width decreases exponentially with time until the electrode gaps are completely bridged. Once the bridge is formed, the ex situ electromigration technique can reopen the nanogap. When the gap is {approx} 1 nm, tunneling current-voltage characterization shows asymmetry which can be corrected by an external magnetic field. This suggests that charge transfer in the nickel electrodes depends on the orientation of magnetic moments.

  16. Controlled electroplating and electromigration in nickel electrodes for nanogap formation

    International Nuclear Information System (INIS)

    De Los Santos Valladares, Luis; Mitrelias, Thanos; Sfigakis, Francois; Barnes, Crispin H W; Leon Felix, Lizbet; Bustamante Dominguez, Angel; Khondaker, Saiful I; Majima, Yutaka

    2010-01-01

    We report the fabrication of nickel nanospaced electrodes by electroplating and electromigration for nanoelectronic devices. Using a conventional electrochemical cell, nanogaps can be obtained by controlling the plating time alone and after a careful optimization of electrodeposition parameters such as electrolyte bath, applied potential, cleaning, etc. During the process, the gap width decreases exponentially with time until the electrode gaps are completely bridged. Once the bridge is formed, the ex situ electromigration technique can reopen the nanogap. When the gap is ∼ 1 nm, tunneling current-voltage characterization shows asymmetry which can be corrected by an external magnetic field. This suggests that charge transfer in the nickel electrodes depends on the orientation of magnetic moments.

  17. Sludge Stabilization Campaign blend plan

    International Nuclear Information System (INIS)

    De Vries, M.L.

    1994-01-01

    This sludge stabilization blend plan documents the material to be processed and the order of processing for the FY95 Sludge Stabilization Campaign. The primary mission of this process is to reduce the inventory of unstable plutonium bearing sludge. The source of the sludge is residual and glovebox floor sweepings from the production of material at the Plutonium Finishing Plant (PFP). The reactive sludge is currently being stored in various gloveboxes at PFP. There are two types of the plutonium bearing material that will be thermally stabilized in the muffle furnace: Plutonium Reclamation Facility (PRF) sludge and Remote Mechanical C (RMC) Line material

  18. Venturi/Vortex Scrubber Technology for Controlling/Recycling Chromium Electroplating Emissions

    National Research Council Canada - National Science Library

    Hay, K

    1999-01-01

    ...) above the plating tank. Venturi/Vortex Scrubber Technology (VVST) was designed to control chromium electroplating emissions by collecting the gas bubbles before they burst at the solution's surface...

  19. RECYCLING NICKEL ELECTROPLATING RINSE WATERS BY LOW TEMPERATURE EVAPORATION AND REVERSE OSMOSIS

    Science.gov (United States)

    Low temperature evaporation and reverse osmosis systems were each evaluated (on a pilot scale) on their respective ability to process rinse water collected from a nickel electroplating operation. Each system offered advantages under specific operating conditions. The low temperat...

  20. Chronic occupational exposure to hexavalent chromium causes DNA damage in electroplating workers.

    Science.gov (United States)

    Zhang, Xu-Hui; Zhang, Xuan; Wang, Xu-Chu; Jin, Li-Fen; Yang, Zhang-Ping; Jiang, Cai-Xia; Chen, Qing; Ren, Xiao-Bin; Cao, Jian-Zhong; Wang, Qiang; Zhu, Yi-Min

    2011-04-12

    Occupational exposure to chromium compounds may result in adverse health effects. This study aims to investigate whether low-level hexavalent chromium (Cr(VI)) exposure can cause DNA damage in electroplating workers. 157 electroplating workers and 93 control subjects with no history of occupational exposure to chromium were recruited in Hangzhou, China. Chromium levels in erythrocytes were determined by graphite furnace atomic absorption spectrophotometer. DNA damage in peripheral lymphocytes was evaluated with the alkaline comet assay by three parameters: Olive tail moment, tail length and percent of DNA in the comet tail (tail DNA%). Urinary 8-OHdG levels were measured by ELISA. Chromium concentration in erythrocytes was about two times higher in electroplating workers (median: 4.41 μg/L) than that in control subjects (1.54 μg/L, P electroplating workers. Low-level occupational chromium exposure induced DNA damage.

  1. Rule of formation of aluminum electroplating layer on Q235 steel.

    Science.gov (United States)

    Ding, Zhimin; Feng, Qiuyuan; Shen, Changbin; Gao, Hong

    2011-06-01

    Aluminum electroplating layer on Q235 steel in AlCl3-NaCl-KCl molten salt was obtained, and the rule of its nucleation and growth were investigated. The results showed that aluminum electroplating layer formed through nucleating and growing of aluminum particles, and thickened by delaminating growth pattern. At low current density, the morphology of aluminum particles took on flake-like, while at high current density they changed to spherical. The thickness of plating layer increases with increasing current density and electroplating time. The relationship between the plating thickness (δ) and electroplating time (t) or current density (i) can be expressed as δ = 0.28f(137), and δ = 1.1i(1-39). Copyright © 2011 The Research Centre for Eco-Environmental Sciences, Chinese Academy of Sciences. Published by Elsevier B.V. All rights reserved.

  2. Technology Demonstration of the Zero Emissions Chromium Electroplating System; Appendix I: CHPPM Report on Air Sampling

    National Research Council Canada - National Science Library

    Hay, K. J; Maloney, Stephen W; Cannon, John J; Phelps, Max R; Modrell, Jason

    2008-01-01

    This volume is an Appendix to the main report, Volume 1, which documents the demonstration of a technology developed by PRD, Inc, for control of chromium emissions during hard chromium electroplating...

  3. Addition of biochar to sewage sludge decreases freely dissolved PAHs content and toxicity of sewage sludge-amended soil.

    Science.gov (United States)

    Stefaniuk, Magdalena; Oleszczuk, Patryk

    2016-11-01

    Due to an increased content of polycyclic aromatic hydrocarbons (PAHs) frequently found in sewage sludges, it is necessary to find solutions that will reduce the environmental hazard associated with their presence. The aim of this study was to determine changes of total and freely dissolved concentration of PAHs in sewage sludge-biochar-amended soil. Two different sewage sludges and biochars with varying properties were tested. Biochars (BC) were produced from biogas residues at 400 °C or 600 °C and from willow at 600 °C. The freely dissolved PAH concentration was determined by means of passive sampling using polyoxymethylene (POM). Total and freely dissolved PAH concentration was monitored at the beginning of the experiment and after 90 days of aging of the sewage sludge with the biochar and soil. Apart from chemical evaluation, the effect of biochar addition on the toxicity of the tested materials on bacteria - Vibrio fischeri (Microtox ® ), plants - Lepidium sativum (Phytotestkit F, Phytotoxkit F), and Collembola - Folsomia candida (Collembolan test) was evaluated. The addition of biochar to the sewage sludges decreased the content of C free PAHs. A reduction from 11 to 43% of sewage sludge toxicity or positive effects on plants expressed by root growth stimulation from 6 to 25% to the control was also found. The range of reduction of C free PAHs and toxicity was dependent on the type of biochar. After 90 days of incubation of the biochars with the sewage sludge in the soil, C free PAHs and toxicity were found to further decrease compared to the soil with sewage sludge alone. The obtained results show that the addition of biochar to sewage sludges may significantly reduce the risk associated with their environmental use both in terms of PAH content and toxicity of the materials tested. Copyright © 2016 Elsevier Ltd. All rights reserved.

  4. Fabrication of high aspect ratio through-wafer copper interconnects by reverse pulse electroplating

    International Nuclear Information System (INIS)

    Gu, Changdong; Zhang, Tong-Yi; Xu, Hui

    2009-01-01

    This study aims to fabricate high aspect ratio through-wafer copper interconnects by a simple reverse pulse electroplating technique. High aspect-ratio (∼18) through-wafer holes obtained by a two-step deep reactive ion etching (DRIE) process exhibit a taper profile, which might automatically optimize the local current density distribution during the electroplating process, thereby achieving void-free high aspect-ratio copper vias

  5. Electroplating of erbium on steel surface in ErCl3 doped LiCl-KCl

    International Nuclear Information System (INIS)

    Kondo, Masatoshi; Tanaka, Teruya; Muroga, Takeo; Tsujimura, Hiroyuki; Ito, Yasuhiko

    2012-01-01

    The electroplating of Er metal on the reduced activation ferritic martensitic steel, JLF-1 (Fe-9Cr-2W-0.1C), in a molten salt was studied. The specimen was immersed in the molten ErCl 3 doped LiCl-KCl electrolyte. The electroplating was carried out by a constant potential electrolysis method and a pulsed current electrolysis method. It was found that the Er metal was deposited on the specimen surface due to the electrochemical reaction. (author)

  6. Test plan, sludge retrieval, sludge packaging

    International Nuclear Information System (INIS)

    Feigenbutz, L.V.

    1994-01-01

    This document provides direction for the cold testing of tools, equipment and systems which will be installed and operated in K-East (KE) Basin in support of the sludge retrieval and packaging project. The technical uncertainties related to the effectiveness of sludge retrieval procedures and equipment require that cold testing be completed before installation in KE Basin to identify and resolve existing problems, and to optimize the efficiency of all equipment and systems used. This plan establishes the responsibilities, test requirements, and documentation requirements necessary to complete cold tests of: (1) equipment with no potential for plant use; (2) prototype equipment and systems which may be upgraded for use in K-Basin; and (3) plant equipment and systems requiring cold acceptance testing prior to plant use. Some equipment and systems may have been subject to a formal design review and safety assessment; the results of which will be included as supporting documents to the operational readiness review (ORR)

  7. Chemical analysis of zinc electroplating solutions by x-ray fluorescence spectrometry

    International Nuclear Information System (INIS)

    Jung, Sung-Mo; Cho, Young-Mo; Na, Han-Gil

    2007-01-01

    A quantitative analysis method used to analyze chlorine, iron and zinc in electroplating solutions, using X-ray spectrometry in atmospheric He mode, is proposed. The present research concerns the replacement of the conventional analyses of electroplating solutions with rapid and reproducible quantification using X-ray fluorescence spectrometer. An in-depth investigation conducted in the present study identifies the species present in the real electroplating solutions. XRD patterns and semi-quantitative results for the electroplating solutions show synthetic standards based on the compositional range of solutions by analyzing the electroplating solutions obtained in real processes. 28 calibration standard solutions are prepared by diluting liquid standard solutions certified by titration and ICP-OES analyses used to construct the XRF calibration curves for Cl, Fe and Zn. The suggested method showed satisfactory precision and accuracy in the analysis of electroplating solutions. The present study provides evidences that the proposed XRF spectrometry could be an alternative analytical method to replace the conventional techniques by comparing the uncertainties estimated for each method. (author)

  8. Physicochemical and thermal characteristics of the sludge produced after thermochemical treatment of petrochemical wastewater.

    Science.gov (United States)

    Verma, Shilpi; Prasad, Basheshwar; Mishra, I M

    2012-01-01

    The present work describes the physicochemical and thermal characteristics of the sludge generated after thermochemical treatment of wastewater from a petrochemical plant manufacturing purified terephthalic acid (PTA). Although FeCl3 was found to be more effective than CuSO4 in removing COD from wastewater, the settling and filtration characteristics of FeCl3 sludge were poorer. Addition of cationic polyacrylamide (CPAA; 0.050kg/m3) to the FeCl3 wastewater system greatly improved the values of the filter characteristics of specific cake resistance (1.2 x 10(8) m/kg) and resistance of filter medium (9.9 x 10(8) m(-1)) from the earlier values of 1.9 x 10(9) m/kg and 1.7 x 10(8) m(-1), respectively. SEM-EDAX and FTIR studies were undertaken, to understand the sludge structure and composition, respectively. The moisture distribution in the CuSO4 sludge, FeCl3 sludge and FeCl3 + CPAA sludge showed that the amount of bound water content in the CuSO4 and FeCl3 + CPAA sludges is less than that of the FeCl3 sludge and there was a significant reduction in the solid-water bond strength of FeCl3 + CPAA sludge, which was responsible for better settling and filtration characteristics. Due to the hazardous nature of the sludge, land application is not a possible route of disposal. The thermal degradation behaviour of the sludge was studied for its possible use as a co-fuel. The studies showed that degradation behaviour of the sludge was exothermic in nature. Because of the exothermic nature of the sludge, it can be used in making fuel briquettes or it can be disposed of via wet air oxidation.

  9. Sludge pumping in water treatment

    International Nuclear Information System (INIS)

    Solar Manuel, M. A.

    2010-01-01

    In water treatment processes is frequent to separate residual solids, with sludge shape, and minimize its volume in a later management. the technologies to applicate include pumping across pipelines, even to long distance. In wastewater treatment plants (WWTP), the management of these sludges is very important because their characteristics affect load losses calculation. Pumping sludge can modify its behavior and pumping frequency can concern treatment process. This paper explains advantages and disadvantages of different pumps to realize transportation sludge operations. (Author) 11 refs.

  10. SLUDGE TREATMENT PROJECT ALTERNATIVES ANALYSIS SUMMARY REPORT (VOLUME 1)

    International Nuclear Information System (INIS)

    Fredrickson, J.R.; Rourk, R.J.; Honeyman, J.O.; Johnson, M.E.; Raymond, R.E.

    2009-01-01

    Highly radioactive sludge (containing up to 300,000 curies of actinides and fission products) resulting from the storage of degraded spent nuclear fuel is currently stored in temporary containers located in the 105-K West storage basin near the Columbia River. The background, history, and known characteristics of this sludge are discussed in Section 2 of this report. There are many compelling reasons to remove this sludge from the K-Basin. These reasons are discussed in detail in Section1, and they include the following: (1) Reduce the risk to the public (from a potential release of highly radioactive material as fine respirable particles by airborne or waterborn pathways); (2) Reduce the risk overall to the Hanford worker; and (3) Reduce the risk to the environment (the K-Basin is situated above a hazardous chemical contaminant plume and hinders remediation of the plume until the sludge is removed). The DOE-RL has stated that a key DOE objective is to remove the sludge from the K-West Basin and River Corridor as soon as possible, which will reduce risks to the environment, allow for remediation of contaminated areas underlying the basins, and support closure of the 100-KR-4 operable unit. The environmental and nuclear safety risks associated with this sludge have resulted in multiple legal and regulatory remedial action decisions, plans,and commitments that are summarized in Table ES-1 and discussed in more detail in Volume 2, Section 9

  11. SLUDGE TREATMENT PROJECT ALTERNATIVES ANALYSIS SUMMARY REPORT [VOLUME 1

    Energy Technology Data Exchange (ETDEWEB)

    FREDERICKSON JR; ROURK RJ; HONEYMAN JO; JOHNSON ME; RAYMOND RE

    2009-01-19

    Highly radioactive sludge (containing up to 300,000 curies of actinides and fission products) resulting from the storage of degraded spent nuclear fuel is currently stored in temporary containers located in the 105-K West storage basin near the Columbia River. The background, history, and known characteristics of this sludge are discussed in Section 2 of this report. There are many compelling reasons to remove this sludge from the K-Basin. These reasons are discussed in detail in Section1, and they include the following: (1) Reduce the risk to the public (from a potential release of highly radioactive material as fine respirable particles by airborne or waterborn pathways); (2) Reduce the risk overall to the Hanford worker; and (3) Reduce the risk to the environment (the K-Basin is situated above a hazardous chemical contaminant plume and hinders remediation of the plume until the sludge is removed). The DOE-RL has stated that a key DOE objective is to remove the sludge from the K-West Basin and River Corridor as soon as possible, which will reduce risks to the environment, allow for remediation of contaminated areas underlying the basins, and support closure of the 100-KR-4 operable unit. The environmental and nuclear safety risks associated with this sludge have resulted in multiple legal and regulatory remedial action decisions, plans,and commitments that are summarized in Table ES-1 and discussed in more detail in Volume 2, Section 9.

  12. RELATIONSHIP BETWEEN SLUDGE DEWATERABILITY NUMBER ...

    African Journals Online (AJOL)

    A representative of a sludge sample collected from the same source was filtered under the same environmental condition and the result analysed with two different concepts. One method of analysis uses Sludge Dewaterability Number, while the second employed the Carman's Specific resistance concept in sludge ...

  13. Grout and glass performance in support of stabilization/solidification of ORNL tank sludges

    International Nuclear Information System (INIS)

    Spence, R.D.; Mattus, C.H.; Mattus, A.J.

    1998-09-01

    Wastewater at Oak Ridge National Laboratory (ORNL) is collected, evaporated, and stored in the Melton Valley Storage Tanks (MVST) and Bethel Valley Evaporator Storage Tanks (BVEST) pending treatment for disposal. In addition, some sludges and supernatants also requiring treatment remain in two inactive tank systems: the gunite and associated tanks (GAAT) and the old hydrofracture (OHF) tank. The waste consists of two phases: sludge and supernatant. The sludges contain a high amount of radioactivity, and some are classified as TRU sludges. Some Resource Conservation and Recovery Act (RCRA) metal concentrations are high enough to be defined as RCRA hazardous; therefore, these sludges are presumed to be mixed TRU waste. Grouting and vitrification are currently two likely stabilization/solidification alternatives for mixed wastes. Grouting has been used to stabilize/solidify hazardous and low-level radioactive waste for decades. Vitrification has been developed as a high-level radioactive alternative for decades and has been under development recently as an alternative disposal technology for mixed waste. The objective of this project is to define an envelope, or operating window, for grout and glass formulations for ORNL tank sludges. Formulations will be defined for the average composition of each of the major tank farms (BVEST/MVST, GAAT, and OHF) and for an overall average composition of all tank farms. This objective is to be accomplished using surrogates of the tank sludges with hot testing of actual tank sludges to check the efficacy of the surrogates

  14. Analysis of Organic and Inorganic Contaminants in Dried Sewage Sludge and By-Products of Dried Sewage Sludge Gasification

    Directory of Open Access Journals (Sweden)

    Sebastian Werle

    2014-01-01

    Full Text Available Organic and inorganic contaminants in sewage sludge may cause their presence also in the by-products formed during gasification processes. Thus, this paper presents multidirectional chemical instrumental activation analyses of dried sewage sludge as well as both solid (ash, char coal and liquid (tar by-products formed during sewage gasification in a fixed bed reactor which was carried out to assess the extent of that phenomenon. Significant differences were observed in the type of contaminants present in the solid and liquid by-products from the dried sewage sludge gasification. Except for heavy metals, the characteristics of the contaminants in the by-products, irrespective of their form (solid and liquid, were different from those initially determined in the sewage sludge. It has been found that gasification promotes the migration of certain valuable inorganic compounds from sewage sludge into solid by-products which might be recovered. On the other hand, the liquid by-products resulting from sewage sludge gasification require a separate process for their treatment or disposal due to their considerable loading with toxic and hazardous organic compounds (phenols and their derivatives.

  15. Sewage sludges disinfection

    International Nuclear Information System (INIS)

    Alexandre, D.

    1977-01-01

    There is an hygienic risk in using biological sewage sludges for agriculture. Systematic analysis carried out on sludges samples obtained from purification plants in East and South part of France, show the almost uniform presence of pathogenic microorganisms. Some of it survive more than 9 months after soil application. Conventional process for disinfection: liming and heat are not suitable for agricultural use. On the other hand, irradiation involves no modification in structure and composition of sludges. Radiation doses required for disinfection vary according to microorganisms. If some of them are eliminated with rather light doses (200 krad) mycobacteria, viruses and eggs of worms resist to more important doses. Security dose is estimated around 1000 krad

  16. Charcoal from paper sludge

    Energy Technology Data Exchange (ETDEWEB)

    Kobayashi, M

    1980-03-06

    Paper sludge containing less than or equal to 50% water is mixed with coffee shells and greater than or equal to 1 almond shells, orange skin, walnut shells, or bean jam waste, compacted, and dry distilled at 300-600 degrees to prepare charcoal. Thus, 1 ton of paper sludge was mixed with 100 kg each of coffee shells, almond shells, orange skin, and walnut shells; compacted and dry distilled 24 hours at approximately 450 degrees. The calorific value of the charcoal produced was approximately 7300 kcal/kg.

  17. Costs and hygienic necessity of sewage sludge pasteurization in Switzerland

    International Nuclear Information System (INIS)

    Obrist, W.

    1975-01-01

    Cost analyses of sludge pasteurization by heat treatment were made in six Swiss sewage treatment plants during 1973. Data indicate that specific cost figures will be between S.Fr.3.- and 14.- per cubic metre, depending mainly on capacity and actual output of the plant. The risk of infection for man and animals is a controversial question. Public health experts deny hazards from agricultural utilization of unpasteurized digested sludges, whereas veterinary hygienists stress the potential dangers for animals and man. A practicable pragmatic approach is suggested until sufficient evidence is available. Energy, ecological and economic aspects must be taken into consideration. (Author)

  18. Texture Formation of Electroplated Nickel and Nickel Alloy on Cu Substrate

    International Nuclear Information System (INIS)

    Lee, Hee Gyoun; Hong, Gye Won; Kim, Jae Geun; Lee, Sun Wang; Kim, Ho Jin

    2006-01-01

    Nickel and nickel-tungsten alloy were electroplated on a cold rolled and heat treated copper(Cu) substrate. 4 mm-thick high purity commercial grade Cu was rolled to various thicknesses of 50, 70, 100 and 150 micron. High reduction ratio of 30% was applied down to 150 micron. Rolled texture was converted into cube texture via high temperature heat treatment at 400-800 degrees C. Grain size of Cu was about 50 micron which is much smaller compared to >300 micron for the Cu prepared using smaller reduction pass of 5%. 1.5 km-long 150 micron Cu was fabricated with a rolling speed of 33 m/min and texture of Cu was uniform along length. Abnormal grain growth and non-cube texture appeared for the specimen anneal above 900 degrees C. 1-10 micron thick Ni and Ni-W film was electroplated onto an annealed cube-textured Cu or directly on a cold rolled Cu. Both specimens were annealed and the degree of texture was measured. For electroplating of Ni on annealed Cu, Ni layer duplicated the cube-texture of Cu substrate and the FWHM of in plane XRD measurement for annealed Cu layer and electroplated layer was 9.9 degree and 13.4 degree, respectively. But the FWHM of in plane XRD measurement of the specimen which electroplated Ni directly on cold rolled Cu was 8.6 degree, which is better texture than that of nickel electroplated on annealed Cu and it might be caused by the suppression of secondary recrystallization and abnormal grain growth of Cu at high temperature above 900 degrees C by electroplated nickel.

  19. Beneficial reuse of precast concrete industry sludge to produce alkaline stabilized biosolids.

    Science.gov (United States)

    Gowda, C; Seth, R; Biswas, N

    2008-01-01

    The precast concrete industry generates waste called concrete sludge during routine mixer tank washing. It is highly alkaline and hazardous, and typically disposed of by landfilling. This study examined the stabilization of municipal sewage sludge using concrete sludge as an alkaline agent. Sewage sludge was amended with 10 to 40% of concrete sludge by wet weight, and 10 and 20% of lime by dry weight of the sludge mix. Mixes containing 30 and 40% of concrete sludge with 20% lime fulfilled the primary requirements of Category 1 and 2 (Canada) biosolids of maintaining a pH of 12 for at least 72 hours. The heavy metals were below Category 1 regulatory limits. The 40% concrete sludge mix was incubated at 52 degrees C for 12 of the 72 hours to achieve the Category 1 and 2 regulations of less than 1000 fecal coliform/g solids. The nutrient content of the biosolids was 8.2, 10 and 0.6 g/kg of nitrogen, phosphorus and potassium respectively. It can be used as a top soil or augmented with potassium for use as fertilizer. The study demonstrates that concrete sludge waste can be beneficially reused to produce biosolids, providing a long-term sustainable waste management solution for the concrete industry.

  20. Laboratory stabilization/solidification of surrogate and actual mixed-waste sludge in glass and grout

    International Nuclear Information System (INIS)

    Spence, R.D.; Gilliam, T.M.; Mattus, C.H.; Mattus, A.J.

    1998-01-01

    Grouting and vitrification are currently the most likely stabilization/solidification technologies for mixed wastes. Grouting has been used to stabilize and solidify hazardous and low-level waste for decades. Vitrification has long been developed as a high-level-waste alternative and has been under development recently as an alternative treatment technology for low-level mixed waste. Laboratory testing has been performed to develop grout and vitrification formulas for mixed-waste sludges currently stored in underground tanks at Oak Ridge National Laboratory (ORNL) and to compare these waste forms. Envelopes, or operating windows, for both grout and soda-lime-silica glass formulations for a surrogate sludge were developed. One formulation within each envelope was selected for testing the sensitivity of performance to variations (±10 wt%) in the waste form composition and variations in the surrogate sludge composition over the range previously characterized in the sludges. In addition, one sludge sample of an actual mixed-waste tank was obtained, a surrogate was developed for this sludge sample, and grout and glass samples were prepared and tested in the laboratory using both surrogate and the actual sludge. The sensitivity testing of a surrogate tank sludge in selected glass and grout formulations is discussed in this paper, along with the hot-cell testing of an actual tank sludge sample

  1. Double side electroplating for applying beta voltaic with sandwich structure

    International Nuclear Information System (INIS)

    Choi, Sang Moo; Uhm, Young Rang; Son, Kwang Jae; Kim, Jong Bum; Kim, Jin Joo; Park, Jong Han

    2015-01-01

    As a result, a variety of nuclear-based small-scale power sources have been developed with varying degrees of success and maturity. A nuclear battery with diode junction is a device that converts nuclear radiation directly to electric power. The mechanism of a nuclear battery is same as the P-N junction diode for solar cell application. The photovoltaic is operated by converted photons to electrical energy in the junction. In betavoltaic battery, beta particles are collected and converted to electrical energy as similar principle as photovoltaic. A very low current, order of nano or micro amperes, is generated in devices. The difference of the short circuit current between the pre-deposition and post deposition of Ni-63 was found to be 5 nA. This value is very low to apply device junction. To fabricate betavoltaic, Ni-63 should be coated on the double side of substrate. The bath was primarily composed of 0.2 M Ni ions, prepared by dissolving Ni metal particles in HCl. The prototype for electroplating radioactive Ni-63 on double side has been established

  2. Treatment of complex electroplating waste by 'zero discharge' technique

    International Nuclear Information System (INIS)

    Khattak, B.Q.; Ram Sankar, P.; Jain, A.K.

    2009-01-01

    Surface treatment processes generate lot of liquid waste, which contains toxic substances and are potentially harmful to the living beings. It is extremely difficult to treat the pollutants where processes and frequencies are not fixed. In Chemical Treatment Facility of RRCAT, surface treatment processes are user dependent and makes the electroplating waste very complicated. Initially the waste was treated by simple chemical transformation technique in which heavy metal ions are converted to hydroxide precipitates. Non metallic ions that contribute much to the plating waste could not be treated by this process. To remove maximum possible pollutants, many experiments were conducted on the laboratory scale. Based on those results, a pilot ion exchange plant of various resins was introduced in the process to achieve disposal quality effluent. Anionic load of Phosphate, Nitrate and fluoride caused frequent anionic bed exhaustions and polymeric network damaging. To avoid this phenomenon a new setup was designed. This pre treatment has the capacity to treat 500 litres per hour connected to a platter with clarifier followed by high pressure carbon and pebbles filters. Analysis of these ions was carried out on the advanced ion chromatography system and is found free of toxic metals, phosphate and fluoride. This effluent can be reused by adding a reverse osmosis system followed by ion exchange system to produce good quality de mineralized water needed for surface treatment activities. In this paper we describe the existing status of effluent treatment facility and future plans for achieving 'zero discharge'. (author)

  3. Fluxless Sn-Ag bonding in vacuum using electroplated layers

    International Nuclear Information System (INIS)

    Kim, Jongsung; Lee, Chin C.

    2007-01-01

    A fluxless bonding process in vacuum environment using newly developed electroplated Sn-Ag multilayer structure at eutectic composition is presented. The new bonding process is entirely fluxless, or flux-free. It is performed in vacuum (100 mTorr), in which the oxygen content is reduced by a factor of 7600 comparing to air, to inhibit solder oxidation. In the design, Cr/Au dual layer is employed as the UBM as well as the plating seed layer. This UBM design, seldom used in the electronic industry, is explained in some details. To realize the fluxless possibility, a proper layer design of the solder structure is needed. In this connection, we wish to point out that it is hard to achieve fluxless bonding using Sn-rich alloys because these alloys have numerous Sn atoms on the surface that are easily oxidized. To prevent Sn oxidation, a thin Ag layer is plated immediately over Sn layer. XRD results confirm that this thin Ag layer does act as a barrier to prevent oxidation of the inner Sn layer. The resulting solder joints are void free as examined by a scanning acoustic microscope (SAM). SEM and EDX studies on the cross section of the joint indicate a homogeneous Sn-rich phase. The melting temperature is measured to be between 219 and 226 deg. C. This new fluxless bonding process is valuable in many applications where the use of flux is prohibited

  4. Phytoextraction of chromium from electroplating effluent by Tagetes erecta (L.

    Directory of Open Access Journals (Sweden)

    Karuppiah Chitraprabha

    2018-05-01

    Full Text Available Industrialization has made developing countries ‘hot-spots’ of metal pollution. Being non-biodegradable, they persist in the environment and result in bioaugmentation. To remediate this persistent pollutant, the green technology, phytoremediation has been attempted in the present study. Analysis of variance showed the probability (P of significant chromium (Cr uptake by shoot (P ≤ 0.03 and highly significant Cr accumulation in root (P ≤ 0.0001. Cr-induced physiological changes were observed in the form of significant decrease in chlorophyll content (P ≤ 0.004 and significant increase in biomass (P ≤ 0.002, from day 7 to day 35 when exposed to 2, 4 and 6 mg kg−1 of chrome effluent. Tagetes erecta in association with rhizobacteria (Bacillus cereus-CK 505 and Enterobacter cloacae-CK 555 was found to accumulate high levels (94% of Cr within a short period of 35 days. Keywords: Phytoremediation, Tagetes erecta, African marigold, Electroplating, Chromium, Rhizobacteria

  5. Double side electroplating for applying beta voltaic with sandwich structure

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Sang Moo; Uhm, Young Rang; Son, Kwang Jae; Kim, Jong Bum; Kim, Jin Joo; Park, Jong Han [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    As a result, a variety of nuclear-based small-scale power sources have been developed with varying degrees of success and maturity. A nuclear battery with diode junction is a device that converts nuclear radiation directly to electric power. The mechanism of a nuclear battery is same as the P-N junction diode for solar cell application. The photovoltaic is operated by converted photons to electrical energy in the junction. In betavoltaic battery, beta particles are collected and converted to electrical energy as similar principle as photovoltaic. A very low current, order of nano or micro amperes, is generated in devices. The difference of the short circuit current between the pre-deposition and post deposition of Ni-63 was found to be 5 nA. This value is very low to apply device junction. To fabricate betavoltaic, Ni-63 should be coated on the double side of substrate. The bath was primarily composed of 0.2 M Ni ions, prepared by dissolving Ni metal particles in HCl. The prototype for electroplating radioactive Ni-63 on double side has been established.

  6. Simulation of CHF Condition using an Electroplating System

    Energy Technology Data Exchange (ETDEWEB)

    Ohk, Seung-Min; Park, Hae-Kyun; Chung, Bum-Jin [Kyung Hee University, Yongin (Korea, Republic of)

    2016-10-15

    Heat transfer is enhanced when the bubbles are generated on the heated surface at the nucleate boiling regime since vigorous mixing of the liquid occurs near the heated surface due to the buoyancy force of the bubbles. As this phenomenon intensified, vapor film can be formed on the heated surface and it impairs heat transfer disturbing the heat exchange between the surface and the bulk liquid. And thus, the heat flux has the certain maximum value. This maximum value, Critical Heat Flux (CHF) is generally exhibits in the pool boiling condition in non-film boiling mode. Actually, the higher heat flux could be generated at the film boiling mode with extremely high surface temperature, which may unendurable for the system structure. CHF phenomena is simulated by hydrogen gas using electroplating system in mass transfer experiment. Vapor behavior on mass transfer experiment was visualized, and it was similar to that of on the heat transfer. CHF value was simulated by hydrogen gas with isovolumetric concept. Thus, virtual heat flux was estimated by mass flux, which is a non-heating process. Difference of gas density from heat transfer and mass transfer systems were considered and revised for the simulated heat flux. Despite of the simple parametric analysis, estimated CHF value of this study was 6.6 times smaller than Zuber's.

  7. Electroplating wastewater treatment by the combined electrochemical and ozonation methods.

    Science.gov (United States)

    Orescanin, Visnja; Kollar, Robert; Mikelic, Ivanka Lovrencic; Nad, Karlo

    2013-01-01

    This article presents a pilot-plant study of the electroplating wastewater treatment by the processes of electroreduction with iron electrode plates, and electrocoagulation/ozonation with aluminum electrode set, followed by the process of ozonation. The initial effluent was found to be highly enriched in heavy metals and to possess the elevated levels of organic contaminants. The values of Cr(VI), Fe, Ni, Cu, Zn, Pb, TOC, and COD exceeded the upper permissible limits of 63, 220.2, 1.1, 7, 131.3, 1.7, 12.3, and 11.4 times, respectively. The heavy metal removal was forced either by the coagulation/flocculation using Fe(II), Fe(III), and Al(III) ions released into the treated solution by the electrochemical corrosion of the sacrificial iron and aluminum electrodes, or the precipitation of the metal hydroxides as well as co-precipitation with iron and aluminum hydroxides. The principle organic matter destruction mechanisms were ozone oxidation and the indirect oxidation with chlorine/hypochlorite formed by the anodic oxidation of chloride already present in the wastewater. Following the combined treatment, the removal efficiencies of Cr(VI), Fe, Ni, Cu, Zn, Pb, TOC, and COD were 99.94%, 100.00%, 95.86%, 98.66%, 99.97%, 96.81%, 93.24%, and 93.43%, respectively, thus complying with the regulated values.

  8. Investigation of coercivity for electroplated Fe-Ni thick films

    Science.gov (United States)

    Yanai, T.; Eguchi, K.; Koda, K.; Kaji, J.; Aramaki, H.; Takashima, K.; Nakano, M.; Fukunaga, H.

    2018-05-01

    We have already reported Fe-Ni firms with good soft magnetic properties prepared by using an electroplating method. In our previous studies, we prepared the Fe-Ni films from citric-acid-based baths (CA-baths) and ammonium-chloride-based ones (AC-baths), and confirmed that the coercivity for the AC-baths was lower than that for the CA-baths. In the present study, we investigated reasons for the lower coercivity for the AC-baths to further improve the soft magnetic properties. From an observation of magnetic domains of the Fe22Ni78 films, we found that Fe22Ni78 film for AC-bath had a magnetic anisotropy in the width direction, and also found that the coercivity in the width direction was lower than the longitudinal one for the AC-bath. As an annealing for a stress relaxation in the films reduced the difference in the coercivity, we considered that the anisotropy is attributed to the magneto-elastic effect.

  9. Nickel electroplating of steam generator tubes (kiss sleeving process)

    International Nuclear Information System (INIS)

    Michaut, B.

    1988-01-01

    This process, the nickel electroplating of steam generator tubes, has been jointly developed under a Belgatom (Laborelec) and Framatome agreement with shared experience gained by both companies, industrial applications being under the responsibility of Framatome. Application of the coating in zones where residual stresses or cracks are present prevents contact between the primary water and the tube, which stops the stress corrosion process. In the Doel 2 plant, 91 tubes have been plated since 1985, and different sets of parameters have been used for comparison purposes. Among these tubes, 9 have been preventively plugged because of defective plating, 9 have been pulled out for laboratory examinations, 2 just after plating and 7 after 1 or 2 yr of service. There are 73 plated tubes still in service. From the tests that were performed, it was possible to select an optimized set of parameters guaranteeing the following properties: bridging of existing cracks and good behavior of the coating in relevant zones, good adhesion to the Inconel tube, high ductility, low residual stresses, thermal shock resistance, corrosion resistance, erosion resistance, and low cobalt content. The licensability of this process is being completed. It is based first on the leak-before-break concept to determine the characteristics of the nickel plating, thickness in particular, and second on the inspectability of ultrasonic testing methods

  10. Ultrasonic reduction of excess sludge from the activated sludge system

    International Nuclear Information System (INIS)

    Zhang Guangming; Zhang Panyue; Yang Jinmei; Chen Yanming

    2007-01-01

    Sludge treatment has long become the most challenging problem in wastewater treatment plants. Previous studies showed that ozone or chlorine effectively liquefies sludge into substrates for bio-degradation in the aeration tank, and thus reduces the excess sludge. This paper employs ultrasound to reduce the excess sludge from the sequential batch reactor (SBR) system. Partial sludge was disintegrated into dissolved substrates by ultrasound in an external sono-tank and was then returned to the SBR for bio-degradation. The results showed that ultrasound (25 kHz) effectively liquefied the sludge. The most effective conditions for sludge reduction were as following: sludge sonication ratio of 3/14, ultrasound intensity of 120 kW/kgDS, and sonication duration of 15 min. The amount of excess sludge was reduced by 91.1% to 17.8 mg/(L d); the organic content and settleability of sludge in the SBR were not impacted. The chemical oxygen demand (COD) removal efficiency was 81.1%, the total nitrogen (TN) removal efficiency was 17-66%, and high phosphorus concentration in the effluent was observed

  11. Bacteriology of activated sludge

    NARCIS (Netherlands)

    Gils, van H.W.

    1964-01-01

    The bacteriology and biochemistry of activated sludge grown in domestic waste water or fed with synthetic media were studied. The nature of the flocs was investigated by determining morphological and physiological characteristics of many strains isolated.

    Predominant bacteria were

  12. Activated Sludge Rheology

    DEFF Research Database (Denmark)

    Ratkovich, Nicolas Rios; Horn, Willi; Helmus, Frank

    2013-01-01

    Rheological behaviour is an important fluid property that severely impacts its flow behaviour and many aspects related to this. In the case of activated sludge, the apparent viscosity has an influence on e.g. pumping, hydrodynamics, mass transfer rates, sludge-water separation (settling and filtr...... rheological measurements. Moreover, the rheological models are not very trustworthy and remain very “black box”. More insight in the physical background needs 30 to be gained. A model-based approach with dedicated experimental data collection is the key to address this.......Rheological behaviour is an important fluid property that severely impacts its flow behaviour and many aspects related to this. In the case of activated sludge, the apparent viscosity has an influence on e.g. pumping, hydrodynamics, mass transfer rates, sludge-water separation (settling......, leading to varying results and conclusions. In this paper, a vast amount of papers are critically reviewed with respect to this and important flaws are highlighted with respect to rheometer choice, rheometer settings and measurement protocol. The obtained rheograms from experimental efforts have...

  13. Effects of organic additives on preferred plane and residual stress of copper electroplated on polyimide

    International Nuclear Information System (INIS)

    Kim, Jongsoo; Kim, Heesan

    2010-01-01

    Effects of the preferred plane and the residual stress of an electroplated copper on polyethylene glycol (PEG) and 3-N,N-dimethylaminodithiocarbamoyl-1-propanesulfonic acid (DPS) were studied. Polyimide film coated with sputtered copper was used as a substrate. Preferred plane, residual stress, and impurity level in the electroplated copper were measured by an X-ray diffractometry (XRD), calculated by Stoney's equation, and analyzed with secondary ion mass spectroscopy (SMS), respectively. With increasing the concentration of PEG, the preferred plane changed in the order (1 0 0) and (1 1 0) while with increasing the concentration of DPS, the preferred plane changed in the order (1 1 0), (1 0 0), and (1 1 1). Based on the modified preferred growth model, where the amount of additive adsorbed on a plane is newly assumed to be proportional to its surface energy in vacuum, the predicted preferred planes correspond to the experimental results. The residual stress of the electroplated copper depended on the type of additive as well as its concentration but was independent of the preferred plane. For example, PEG and DPS induced tensile and compressive residual stresses in the electroplated copper, respectively, and their magnitudes increased with their concentrations. The dependency of residual stress on the additives was explained by the incorporated additives into the electroplated copper.

  14. Effects of plasma cleaning of the Cu seed layer surface on Cu electroplating

    International Nuclear Information System (INIS)

    O, Jun Hwan; Lee, Seong Wook; Kim, Jae Bum; Lee, Chong Mu

    2001-01-01

    Effects of plasma pretreatment to Cu seed/tantalum nitride (TaN)/ borophosphosilicate glass (BPSG) samples on copper (Cu) electroplating were investigated. Copper seed layers were deposited by magnetron sputtering onto tantalum nitride barrier layers before electroplating copper in the forward pulsed mode. The Cu seed layer was cleaned by plasma H 2 and N 2 prior to electroplating a copper film. Cu films electroplated on the copper seed layer with plasma pretreatment showed better electrical and physical properties such as electrical resistivities, surface morphologies, levels of impurities, adhesion and surface roughness than those without plasma pretreatment. It is shown that carbon and metal oxide contaminants at the sputtered Cu seed/TaN surface could be effectively removed by plasma H 2 cleaning. The degree of the (111) prefered orientation of the Cu film with plasma H 2 pretreatment is as high as pulse plated Cu film without plasma pretreatment. Also, plasma H 2 precleaning is more effective in enhancing the Cu electroplating properties onto the Cu seed layer than plasma N 2 precleaning

  15. Post-CMOS selective electroplating technique for the improvement of CMOS-MEMS accelerometers

    International Nuclear Information System (INIS)

    Liu, Yu-Chia; Tsai, Ming-Han; Fang, Weileun; Tang, Tsung-Lin

    2011-01-01

    This study presents a simple approach to improve the performance of the CMOS-MEMS capacitive accelerometer by means of the post-CMOS metal electroplating process. The metal layer can be selectively electroplated on the MEMS structures at low temperature and the thickness of the metal layer can be easily adjusted by this process. Thus the performance of the capacitive accelerometer (i.e. sensitivity, noise floor and the minimum detectable signal) can be improved. In application, the proposed accelerometers have been implemented using (1) the standard CMOS 0.35 µm 2P4M process by CMOS foundry, (2) Ti/Au seed layers deposition/patterning by MEMS foundry and (3) in-house post-CMOS electroplating and releasing processes. Measurements indicate that the sensitivity is improved 2.85-fold, noise is decreased near 1.7-fold and the minimum detectable signal is improved from 1 to 0.2 G after nickel electroplating. Moreover, unwanted structure deformation due to the temperature variation is significantly suppressed by electroplated nickel.

  16. Grout and Glass Performance in Support of Stabilization/Solidification of the MVST Tank Sludges

    Energy Technology Data Exchange (ETDEWEB)

    Gilliam, T.M.; Spence, R.D.

    1998-11-01

    Wastewater at Oak Ridge National Laboratory (ORNL) is collected, evaporated, and stored in the Melton Valley Storage Tanks (MVST) pending treatment for disposal. The waste separates into two phases: sludge and supematant. Some of the supematant from these tanks has been decanted, solidified into a grout, and stored for disposal as a solid low-level waste. The sludges in the tank bottoms have been accumulating ,for several years. Some of the sludges contain a high amount of gamma activity (e.g., `37CS concentration range of 0.01 3-11 MBq/g) and contain enough transuranic (TRU) radioisotopes to be classified as TRU wastes. Some Resource Conservation and Recovery Act (RCRA) metal concentrations are high enough in the available total constituent analysis for the MVST sludge to be classified as RCRA hazardous; therefore, these sludges are presumed to be mixed TRU waste.

  17. Industrial Implementation of Environmentally Friendly Nanometal Electroplating Process for Chromium and Copper Beryllium Replacement using Low Cost Pulse Current Power Supplies

    Science.gov (United States)

    2014-09-10

    FINAL REPORT Industrial Implementation of Environmentally Friendly Nanometal Electroplating Process for Chromium and Copper Beryllium...35 3.2 Phase II – Development/Verification that Nanotechnology Based Electroplating Process to Replace EHC/Cu-Be Processes are Compatible With...36 3.3 Phase III – Development of 200kW Power Supply and Compatible Nanostructured Electroplating Processed for Commercialization

  18. THE POSSIBILITIES OF NATURAL DEVELOPMENT OF ASH-SLUDGE BLENDS

    Directory of Open Access Journals (Sweden)

    Justyna Kiper

    2017-06-01

    Full Text Available Treatment of sewage results in creation of by-products such as screenings, fats, sand and the primary and secondary sludges – the most disposed elements in the technological process. Disposal of hazardous wastes is one of the most important issues in waste management. Regulation of the Minister of Economy dated 1 January 2016 (Dz.U. 2015 item 1277 – Journal of Laws which disallows the storage of sewage sludges, influenced the search for new solutions of their utilization. Forecasted increase in the amount of produced sludges and regulations in effect resulted in the increased interest in methods of utilization and studies on waste management. The study shows environmental possibilities of utilization of municipal sewage. The physicochemical and environmental properties of studied materials were determined. The studies were performed on sewer sludge obtained from mechanical biological municipal treatment plant “Pomorzany” in Szczecin. By-products of incineration biomass were used to prepare the sludge-ash mixes. Physicochemical properties were determined using reference methods according to current Standards and Instructions. To determine the environmental properties of sludge and mixes phytotoxicity test was used. The influence of soil’s toxicity on the plants was determined based on a method provided by the Regulation of the Minister of Environment dated 13 May 2004 on conditions in which it is assumed that waste is not hazardous (Dz.U. 2004 no. 128, item 1347 – Journal of Laws, “Determination of cytotoxic activity in garden cress”. Performed physicochemical tests and phytotoxicity test proved the applicability of prepared mixes in agriculture, remediation of anthropogenic soils and shutting down and revegetation of old landfills.

  19. Radioactivity in sludge: tank cleaning procedures and sludge disposal

    International Nuclear Information System (INIS)

    Bradley, D.A.

    1995-01-01

    In the oil and gas industry management of alpha-active sludge is made more complex by the presence of hydrocarbons and heavy metals. This presentation discusses the origin of radioactivity in sludge, management of risk in terms of safe working procedures, storage and possible disposal options. The several options will generally involve aspects of dilution or of concentration; issues to be discussed will include sludge farming, bioremediation and incineration. (author)

  20. Type conversion, contacts, and surface effects in electroplated CdTe films

    International Nuclear Information System (INIS)

    Basol, B.M.; Ou, S.S.; Stafsudd, O.M.

    1985-01-01

    Efficient electroplated CdS/CdTe solar cells can be fabricated by heat treating and type-converting the n-CdTe films deposited on CdS layers. In this paper, various mechanisms which may give rise to the conversion of electroplated CdTe films from n to p type are investigated. It is concluded that Cd-vacancy generation is the main mechanism of type conversion. Possible effects of oxygen on this mechanism are also discussed. Evaporated Au contacts to electroplated p-CdTe films were studied. It was found that the Au contacts depleted the excess Te present on the surface of Br 2 -methanol etched p-CdTe films. Oxygen was found to affect the electrical characteristics of such contacts

  1. Work Environment Factors and Their Influence on Urinary Chromium Levels in Informal Electroplating Workers

    Science.gov (United States)

    Setyaningsih, Yuliani; Husodo, Adi Heru; Astuti, Indwiani

    2018-02-01

    One of the informal sector which absorbs labor was electroplating business. This sector uses chromium as coating material because it was strong, corrosion resistant and strong. Nonetheless hexavalent chromium is highly toxic if inhaled, swallowed and contact with skin. Poor hygiene, the lack of work environment factors and sanitation conditions can increase the levels of chromium in the body. This aimed of this study was to analyze the association between work environment factors and levels of urinary chromium in informal electroplating worker. A Purposive study was conducted in Tegal Central Java. The research subjects were 66 male workers. Chi Square analysis was used to establish an association between work environment factors and level of urinary chromium. There is a relationship between heat stress and wind direction to the chromium levels in urine (p 0.05). This explains that work environment factors can increase chromium levels in the urine of informal electroplating workers.

  2. Work Environment Factors and Their Influence on Urinary Chromium Levels in Informal Electroplating Workers

    Directory of Open Access Journals (Sweden)

    Setyaningsih Yuliani

    2018-01-01

    Full Text Available One of the informal sector which absorbs labor was electroplating business. This sector uses chromium as coating material because it was strong, corrosion resistant and strong. Nonetheless hexavalent chromium is highly toxic if inhaled, swallowed and contact with skin. Poor hygiene, the lack of work environment factors and sanitation conditions can increase the levels of chromium in the body. This aimed of this study was to analyze the association between work environment factors and levels of urinary chromium in informal electroplating worker. A Purposive study was conducted in Tegal Central Java. The research subjects were 66 male workers. Chi Square analysis was used to establish an association between work environment factors and level of urinary chromium. There is a relationship between heat stress and wind direction to the chromium levels in urine (p 0.05. This explains that work environment factors can increase chromium levels in the urine of informal electroplating workers.

  3. Minimization of Excess Sludge in Activated Sludge Systems

    Directory of Open Access Journals (Sweden)

    Sayed Ali Reza Momeni

    2006-01-01

    Full Text Available The disposal of excess sludge from wastewater treatment plant represents a rising challenge in activated sludge processes. Hence, the minimization of excess sludge production was investigated by increasing the dissolved oxygen in aeration basin. Units of the pilot include: Primary sedimentation tank, aeration basin, secondary sedimentation tank, and return sludge tank. Volume of aeration basin is 360 l and influent flow rate is 90 L/h. Influent of pilot is taken from effluent of grit chamber of Isfahan's North Wastewater treatment plant. The experiments were done on different parts of pilot during the 5 month of study. Results show that increase of dissolved oxygen in aeration tank affect on decrease of excess sludge. Increase of dissolved oxygen from 0.5 to 4.5 mg/L resulted in 25% decrease of excess sludge. Variation of dissolved oxygen affect on settleability of sludge too. By increase of dissolved oxygen, SVI decreased and then increased. Value of 1-3 mg/L was the adequate range of dissolved oxygen by settleability of sludge and optimum range was 2-2.5 mg/L. It could be concluded by increasing of dissolved oxygen up to of 3 mg/L, sludge settleability significant decreased.

  4. Processing of semiconductors and thin film solar cells using electroplating

    Science.gov (United States)

    Madugu, Mohammad Lamido

    The global need for a clean, sustainable and affordable source of energy has triggered extensive research especially in renewable energy sources. In this sector, photovoltaic has been identified as a cheapest, clean and reliable source of energy. It would be of interest to obtain photovoltaic material in thin film form by using simple and inexpensive semiconductor growth technique such as electroplating. Using this growth technique, four semiconductor materials were electroplated on glass/fluorine-doped tin oxide (FTO) substrate from aqueous electrolytes. These semiconductors are indium selenide (In[x]Sey), zinc sulphide (ZnS), cadmium sulphide (CdS) and cadmium telluride (CdTe). In[x]Se[y] and ZnS were incorporated as buffer layers while CdS and CdTe layers were utilised as window and absorber layers respectively. All materials were grown using two-electrode (2E) system except for CdTe which was grown using 3E and 2E systems for comparison. To fully optimise the growth conditions, the as-deposited and annealed layers from all the materials were characterised for their structural, morphological, optical, electrical and defects structures using X-ray diffraction (XRD), Raman spectroscopy, scanning electron microscopy (SEM), atomic force microscopy (AFM), optical absorption (UV-Vis spectroscopy), photoelectrochemical (PEC) cell measurements, current-voltage (I-V), capacitance-voltage (C-V), DC electrical measurements, ultraviolet photoelectron spectroscopy (UPS) and photoluminescence (PL) techniques. Results show that InxSey and ZnS layers were amorphous in nature and exhibit both n-type and p-type in electrical conduction. CdS layers are n-type in electrical conduction and show hexagonal and cubic phases in both the as-deposited and after annealing process. CdTe layers show cubic phase structure with both n-type and p-type in electrical conduction. CdTe-based solar cell structures with a n-n heterojunction plus large Schottky barrier, as well as multi-layer graded

  5. Optimization of copper electroplating process applied for microfabrication on flexible polyethylene terephthalate substrate

    International Nuclear Information System (INIS)

    Le, Nguyen Ngan; Hue Phan, Thi Cam; Le, Anh Duy; Dung Dang, Thi My; Dang, Mau Chien

    2015-01-01

    Electroplating is an important step in microfabrication in order to increase thickness of undersized parts up to a few micrometers with a low-cost, fast method that is easy to carry out, especially for metals such as copper, nickel, and silver. This important step promotes the development of the fabrication technology of electronic devices on a flexible substrate, also known as flexible electronic devices. Nevertheless, this technology has some disadvantages such as low surface uniformity and high resistivity. In this paper, parameters of copper electroplating were studied, such as the ratio of copper (II) sulfate (CuSO_4) concentration to sulfuric acid (H_2SO_4) concentration and electroplating current density, in order to obtain low resistivity and high surface uniformity of the copper layer. Samples were characterized by scanning electron microscopy (SEM), four-point probe, and surface profiler. The results showed that the sample resistivity could be controlled from about 2.0 to about 3.5 μΩ · cm, and the lowest obtained resistivity was 1.899 μΩ · cm. In addition, surface uniformity of the electroplated copper layer was also acceptable. The thickness of the copper layer was about 10 μm with an error of about 0.5 μm. The most suitable conditions for the electroplating process were CuSO_4 concentration of 0.4 mol l"−"1, H_2SO_4 concentration of 1.0 mol l"−"1, and low electroplating current density of 10–20 mA cm"−"2. All experiments were performed on a flexible polyethylene terephthalate (PET) substrate. (paper)

  6. The effects of ultrasonic agitation on supercritical CO2 copper electroplating.

    Science.gov (United States)

    Chuang, Ho-Chiao; Yang, Hsi-Min; Wu, Guan-Lin; Sánchez, Jorge; Shyu, Jenq-Huey

    2018-01-01

    Applying ultrasound to the electroplating process can improve mechanical properties and surface roughness of the coating. Supercritical electroplating process can refine grain to improve the surface roughness and hardness. However, so far there is no research combining the above two processes to explore its effect on the coating. This study aims to use ultrasound (42kHz) in supercritical CO 2 (SC-CO 2 ) electroplating process to investigate the effect of ultrasonic powers and supercritical pressures on the properties of copper films. From the results it was clear that higher ultrasonic irradiation resulted in higher current efficiency, grain refinement, higher hardness, better surface roughness and higher internal stress. SEM was also presented to verify the correctness of the measured data. The optimal parameters were set to obtain the deposit at pressure of 2000psi and ultrasonic irradiation of 0.157W/cm 3 . Compared with SC-CO 2 electroplating process, the current efficiency can be increased from 77.57% to 93.4%, the grain size decreases from 24.34nm to 22.45nm, the hardness increases from 92.87Hv to 174.18Hv, and the surface roughness decreases from 0.83μm to 0.28μm. Therefore, this study has successfully integrated advantages of ultrasound and SC-CO 2 electroplating, and proved that applied ultrasound to SC-CO 2 electroplating process can significantly improve the mechanical properties of the coating. Copyright © 2017 Elsevier B.V. All rights reserved.

  7. Agricultural yields of irradiated sewage sludge

    International Nuclear Information System (INIS)

    Magnavacca, Cecilia; Miranda, E.; Sanchez, M.

    1999-01-01

    Lettuce, radish and ryegrass have been used to study the nitrogen fertilization of soil by sewage sludge. The results show that the irradiated sludge improve by 15 - 30 % the production yield, compared to the non-irradiated sludge. (author)

  8. Screening methodology for assessing potential health effects from municipal sludge incinerators

    Energy Technology Data Exchange (ETDEWEB)

    Fradkin, L.; Bruins, R.J.F.; Lutkenhoff, S.D.; Stara, J.F.; Lomnitz, E.

    1987-01-01

    This paper describes a risk assessment methodology for preliminary assessment of municipal sludge incineration. The methodology is a valuable tool in that it can be used for determining the hazard indices of chemical contaminants that might be present in sewage sludge used in incineration. The paper examines source characteristics (i.e., facility design), atmospheric dispersion of emission, and resulting human exposure and risk from sludge incinerators. Seven of the ten organics were screened for further investigation. An example of the calculations are presented for cadmium.

  9. Screening methodology for assessing potential health effects from municipal sludge incinerators

    Energy Technology Data Exchange (ETDEWEB)

    Fradkin, L.; Bruins, R.J.F.; Lutkenhoff, S.D.; Stara, J.F.; Lomnitz, E.; Rubin, A.

    1987-04-01

    This paper describes a risk assessment of methodology for preliminary assessment of municipal sludge incineration. The methodology is a valuable tool in that it can be used for determining the hazard indices of chemical contaminants that might be present in sewage sludge used in incineration. The paper examines source characteristics (i.e. facility design), atmospheric dispersion of emission, and resulting human exposure and risk from sludge incinerators. Seven of the ten organics were screened for further investigation. An example of the calculations are presented for cadmium. (Refs. 5).

  10. A review on paint sludge from automotive industries: Generation, characteristics and management.

    Science.gov (United States)

    Salihoglu, Guray; Salihoglu, Nezih Kamil

    2016-03-15

    The automotive manufacturing process results in the consumption of several natural sources and the generation of various types of wastes. The primary source of hazardous wastes at an automotive manufacturing plant is the painting process, and the major waste fraction is paint sludge, which is classified with EU waste code of 080113* implying hazardous characteristics. The amount of the paint sludge generated increases every year with the worldwide increase in the car production. The characteristics of the paint sludge, which mainly designate the management route, are mainly determined by the type of the paint used, application technique employed, and the chemicals applied such as flocculants, detackifiers, pH boosters, antifoam agents, and biocides as well as the dewatering techniques preferred. Major routes for the disposal of the paint sludges are incineration as hazardous waste or combustion at cement kilns. Because of high dissolved organic carbon content of the paint, the paint sludge cannot be accepted by landfills according to European Union Legislations. More investigations are needed in the field of paint sludge recycling such as recycling it as a new paint or as other formulations, or making use of the sludge for the production of construction materials. Research on the applicability of the paint sludge in composting and biogasification can also be useful. Ongoing research is currently being conducted on new application techniques to increase the effectiveness of paint transfer, which helps to prevent the generation of paint sludge. Advancements in paint and coating chemistry such as the reduction in the coating layers with its thickness also help to decrease the level of paint sludge generation. Investigations on the effects of the chemicals on the recycling potential of paint sludges and consideration of these effects by the chemical manufacturer companies would be extremely important. This review presents the formation of paint sludge, the factors

  11. Effects of irradiation of sewage sludge on heavy metal bioavailability

    International Nuclear Information System (INIS)

    Sheppard, S.C.; Mayoh, K.R.

    1986-10-01

    Sewage sludges are a valuable resource to agriculture, but their use is limited by the hazards of pathogens, toxic chemicals and heavy metals. Irradiation can control the pathogens and deactivate some of the toxic chemicals. The relative cost of industrial-scale irradiation using accelerators has decreased progressively. This, coupled with the increasing necessity to recycle wastes, has led to renewed interest in irradiation of sludges. In response to this renewed interest, this report examines what is known about the effects of irradiation on the bioavailability of heavy metals. Very few studies have addressed this topic, although workers in the U.S. have claimed decreased solubility of metals in irradiated sludges. We have also briefly reviewed the general literature on sludge to gain indirect evidence on the likely effects. The scant data, often based on less than ideal experimental methodologies, show no major consistent effects of irradiation on the availability of heavy metals from sludge. The data are not sufficient to rule out such effects entirely, but the effects appear to be fairly subtle and not likely to persist beyond one growth season. 85 refs

  12. Research on Treatment Technology and Device of Oily Sludge

    Science.gov (United States)

    Wang, J. Q.; Shui, F. S.; Li, Q. F.

    2017-12-01

    Oily sludge is a solid oily waste, which is produced during the process of oil exploitation, transportation, refining and treatment of oily sewage. It contains a great number of hazardous substance, and is difficult to handle with. To solve the problem of waste resources of oil sludge with high oil content and usually not easy to aggregate during the preparation of profile control agent, a new oily sludge treatment device was developed. This device consists of heat supply unit, flush and filter unit, oil removal unit and dehydration unit. It can effectively clean and filter out the waste from oily sludge, recycle the oil resources and reduce the water content of the residue. In the process of operation, the water and chemical agent are recycled in the device, eventually producing little sewage. The device is small, easy to move and has high degree of automation control. The experimental application shows that the oil removal rate of the oily sludge is up to 70%, and the higher the oil content rate the better the treatment.

  13. Sewage sludge irradiation with electrons

    International Nuclear Information System (INIS)

    Tauber, M.

    1976-01-01

    The disinfection of sewage sludge by irradiation has been discussed very intensively in the last few months. Powerful electron accelerators are now available and the main features of the irradiation of sewage sludge with fast electrons are discussed and the design parameters of such installations described. AEG-Telefunken is building an irradiation plant with a 1.5 MeV, 25 mA electron accelerator, to study the main features of electron irradiation of sewage sludge. (author)

  14. Sewage sludge additive

    Science.gov (United States)

    Kalvinskas, J. J.; Mueller, W. A.; Ingham, J. D. (Inventor)

    1980-01-01

    The additive is for a raw sewage treatment process of the type where settling tanks are used for the purpose of permitting the suspended matter in the raw sewage to be settled as well as to permit adsorption of the dissolved contaminants in the water of the sewage. The sludge, which settles down to the bottom of the settling tank is extracted, pyrolyzed and activated to form activated carbon and ash which is mixed with the sewage prior to its introduction into the settling tank. The sludge does not provide all of the activated carbon and ash required for adequate treatment of the raw sewage. It is necessary to add carbon to the process and instead of expensive commercial carbon, coal is used to provide the carbon supplement.

  15. 78 FR 46447 - Conditional Exclusions From Solid Waste and Hazardous Waste for Solvent-Contaminated Wipes

    Science.gov (United States)

    2013-07-31

    ... section 307 of the Clean Water Act (CWA)); A municipal solid waste landfill that is regulated under 40 CFR... laundries and dry cleaners could dispose of sludge from cleaning solvent-contaminated wipes in solid waste landfills if the sludge does not exhibit a hazardous waste characteristic. \\8\\ The Agency stated in the...

  16. In-situ realtime monitoring of nanoscale gold electroplating using micro-electro-mechanical systems liquid cell operating in transmission electron microscopy

    Energy Technology Data Exchange (ETDEWEB)

    Egawa, Minoru; Fujita, Hiroyuki [Institute of Industrial Science, University of Tokyo, Meguro, Tokyo 153-8505 (Japan); Ishida, Tadashi, E-mail: ishida.t.ai@m.titech.ac.jp [Institute of Industrial Science, University of Tokyo, Meguro, Tokyo 153-8505 (Japan); Graduate School of Science and Technology, Tokyo Institute of Technology, Yokohama, Kanagawa 225-8503 (Japan); Jalabert, Laurent [LIMMS/CNRS-IIS (UMI 2820), Institute of Industrial Science, University of Tokyo, Meguro, Tokyo 153-8505 (Japan); CNRS, LAAS, 7 Avenue du Colonel Roche, F-31400 Toulouse, France and University of Toulouse, LAAS, F-31400 Toulouse (France)

    2016-01-11

    The dynamics of nanoscale electroplating between gold electrodes was investigated using a microfabricated liquid cell mounted on a scanning transmission electron microscope. The electroplating was recorded in-situ for 10 min with a spatial resolution higher than 6 nm. At the beginning of the electroplating, gold spike-like structures of about 50 nm in size grew from an electrode, connected gold nanoclusters around them, and form three dimensional nanoscale structures. We visualized the elementary process of the gold electroplating, and believe that the results lead to the deeper understanding of electroplating at the nanoscale.

  17. In-situ realtime monitoring of nanoscale gold electroplating using micro-electro-mechanical systems liquid cell operating in transmission electron microscopy

    International Nuclear Information System (INIS)

    Egawa, Minoru; Fujita, Hiroyuki; Ishida, Tadashi; Jalabert, Laurent

    2016-01-01

    The dynamics of nanoscale electroplating between gold electrodes was investigated using a microfabricated liquid cell mounted on a scanning transmission electron microscope. The electroplating was recorded in-situ for 10 min with a spatial resolution higher than 6 nm. At the beginning of the electroplating, gold spike-like structures of about 50 nm in size grew from an electrode, connected gold nanoclusters around them, and form three dimensional nanoscale structures. We visualized the elementary process of the gold electroplating, and believe that the results lead to the deeper understanding of electroplating at the nanoscale

  18. Sewage sludge utilisation and disposal alternatives and their comparison; Puhdistamolietteiden hyoedyntaemis- ja loppusijoitusvaihtoehdot sekae niiden vertailu

    Energy Technology Data Exchange (ETDEWEB)

    Paatero, P.

    2001-07-01

    Sludge production will presumably not decrease in future. At present agricultural use of sludge is unstable and landfilling will most probably be restricted in the following years. The objective of this thesis is to gather information on options for sludge treatment and utilisation and to compare these options in order to find the best possible solution for future alternatives of sludge utilisation. Finnish and international literature as well as Finnish and EU legislation have been reviewed. Furthermore the mentoring group of this thesis as well as other experts in Finland have been used as a source of information. Sludge contains not only plant nutrients and organic matter but also varying quantities of a number of more or less hazardous substances. The quality and quantity of sewage sludge are described and possible health and environmental risks caused by sewage sludge are pointed out. The legislation linked to sludge utilisation and its demands are also presented. The sludge processing methods reviewed are: thickening, lime stabilisation, aerobic digestion, anaerobic digestion, composting and mechanical and thermal drying. In addition, the positive and negative sides of the stabilisation processes are looked at in greater detail. Agricultural use, landscaping, forestry, landfill, incineration, sludge derived products and newer processing technologies are reviewed as sludge utilisation options. Their environmental impacts, positive and negative sides and practical feasibility are evaluated. Various treatment utilisation combinations are also compared. Furthermore a rough cost assessment is presented. The optimal utilisation alternative has to be chosen case by case. The best use of plant nutrients and valuable organic matter is obtained in agricultural use or in landscaping. In the present situation it is difficult to enhance the portion of agricultural use, and landscaping is restricted by a low demand on the market. Incineration is an expensive option and can

  19. Assessment of alternative management techniques of tank bottom petroleum sludge in Oman

    International Nuclear Information System (INIS)

    Al-Futaisi, Ahmed; Jamrah, Ahmad; Yaghi, Basma; Taha, Ramzi

    2007-01-01

    This paper investigated several options for environmentally acceptable management techniques of tank bottom oily sludge. In particular, we tested the applicability of managing the sludge by three options: (1) as a fuel supplement; (2) in solidification; (3) as a road material. Environmental testing included determination of heavy metals concentration; toxic organics concentration and radiological properties. The assessment of tank bottom sludge as a fuel supplement included various properties such as proximate analysis, ultimate analysis and energy content. Solidified sludge mixtures and road application sludge mixtures were subjected to leaching using the toxicity characteristic leaching procedure (TCLP). Tank bottom sludge was characterized as having higher concentrations of lead, zinc, and mercury, but lower concentrations of nickel, copper and chromium in comparison with values reported in the literature. Natural occurring radioactive minerals (NORM) activity values obtained on different sludge samples were very low or negligible compared to a NORM standard value of 100 Bq/g. The fuel assessment results indicate that the heating values, the carbon content and the ash content of the sludge samples are comparable with bituminous coal, sewage sludge, meat and bone meal and petroleum coke/coal mixture, but lower than those in car tyres and petroleum coke. The nitrogen content is lower than those fuels mentioned above, while the sulfur content seems comparable with bituminous coal, petroleum coke and a petroleum coke/coal mixture. The apparent lack of leachability of metals from solidification and road material sludge applications suggests that toxic metals and organics introduced to these applications are not readily attacked by weak acid solutions and would not be expected to migrate or dissolved into the water. Thus, in-terms of trace metals and organics, the suggested sludge applications would not be considered hazardous as defined by the TCLP leaching procedure

  20. Composting of sewage sludge irradiated

    International Nuclear Information System (INIS)

    Hashimoto, Shoji; Watanabe, Hiromasa; Nishimura, Koichi; Kawakami, Waichiro

    1981-01-01

    Recently, the development of the techniques to return sewage sludge to forests and farm lands has been actively made, but it is necessary to assure its hygienic condition lest the sludge is contaminated by pathogenic bacteria. The research to treat sewage sludge by irradiation and utilize it as fertilizer or soil-improving material has been carried out from early on in Europe and America. The effects of the irradiation of sludge are sterilization, to kill parasites and their eggs, the inactivation of weed seeds and the improvement of dehydration. In Japan, agriculture is carried out in the vicinity of cities, therefore it is not realistic to use irradiated sludge for farm lands as it is. The composting treatment of sludge by aerobic fermentation is noticed to eliminate the harms when the sludge is returned to forests and farm lands. It is desirable to treat sludge as quickly as possible from the standpoint of sewage treatment, accordingly, the speed of composting is a problem. The isothermal fermentation experiment on irradiated sludge was carried out using a small-scale fermentation tank and strictly controlling fermentation conditions, and the effects of various factors on the fermentation speed were studied. The experimental setup and method are described. The speed of composting reached the maximum at 50 deg C and at neutral or weak alkaline pH. The speed increased with the increase of irradiation dose up to 30 Mrad. (Kako, I.)

  1. Radioactive contamination of sewage sludge

    International Nuclear Information System (INIS)

    Soeder, C.J.; Zanders, E.; Raphael, T.

    1986-01-01

    Because of the radioactivity released through the explosion of the nuclear reactor near Chernobyl radionuclides have been accumulated to a significant extent in sewage sludge in the Federal Republic of Germany. This is demonstrated for samples from four activated sludge plants according to a recent recommendation of the German Commission for Radiation Protection, there is until now no reason to deviate from the common practices of sludge disposal or incineration. The degree of radioactive contamination of plant materials produced on farm lands on which sewage sludge is being spread cannot be estimated with sufficient certainty yet. Additional information is required. (orig.) [de

  2. Sewage sludge disposal in Austria

    International Nuclear Information System (INIS)

    Koch, F.

    1997-01-01

    Sewage systems serve about 70% of the Austrian population, producing 6 million m 3 of sewage sludge per year with a dry matter content of 4-5%. At present about 52% of this sludge is disposed of in land fills, 33% is incinerated, and only about 15 % is used in agriculture. Although agricultural utilization is becoming increasingly important, several problems, especially those related to public opinion, need to be resolved before increased use will be possible. In this paper, wastewater treatment and sewage-sludge production in Austria, and problems associated with sludge disposal are discussed. (author)

  3. Dewatering properties of differently treated sewage sludge

    International Nuclear Information System (INIS)

    Zehnder, H.J.

    1977-01-01

    A study on dewatering properties of radiosterilized sewage sludge of different type and origin was carried out. For comparison, also heat-treated (pasteurized) sludge was investigated. The specific filtration resistance of irradiated sewage sludge was lowered in all types of sludge examined. In general, pasteurization increased this parameter. The settling properties of irradiated digested sewage sludge was slightly improved, mainly in the first hours after treatment. Microbial effects may mask the real sedimentation relations especcially in aerobically stabilized sludges. A pasteurization treatment of sewage sludge caused an increased content of soluble substances and suspended particles in the supernatant water. The supernatant water from irradiated sludge showed a smaller increase

  4. Metal concentrations in earthworms from sewage sludge-amended soils at a strip mine reclamation site

    Energy Technology Data Exchange (ETDEWEB)

    Pietz, R.I.; Peterson, J.R.; Prater, J.E.; Zenz, D.R.

    A 3-yr study of earthworms was initiated in selected mine soil and nonmined fields at a Fulton County, IL land reclamation site. The purpose of this research was to determine the effect of the land application of anaerobically digested sewage sludge, used to reclaim the site, on heavy metal accumulations in earthworms. Two species of earthworms, Lumbricus terrestris and Aporrectodea tuberculata, were identified in the sludge-amended and nonamended, nonmined fields sampled. Only A. tuberculata was found in the sludge-amended and nonamended mine soil fields sampled. Earthworm metal concentrations generally increased with time in all the sampled fields. The decreasing order of metal accumulation by earthworms in all sludge-amended fields sampled was Cu > Cd > Ni > Cr > Pb > Zn. Sewage sludge applications to fields on both land types resulted in significant accumulations of Cd, Cu, and Zn. Land type (mine soil vs. nonmined) significantly affected earthworm Zn concentrations, with levels being higher in all nonmined fields sampled. Earthworm Cd and Cu accumulations in all fields sampled were significantly related to the current amounts of sludge-applied metals, the amount applied since the previous sampling. Concentrations of Ni, Cr, and Pb in earthworms were not significantly related to sewage sludge applications during the 1975 to 1977 sampling period. The higher Cd and Cu concentrations in earthworms from sludge-amended fields may pose a potential hazard to predators.

  5. Environmental application of gamma technology: Update on the Canadian sludge irradiator

    Science.gov (United States)

    Swinwood, Jean F.; Fraser, Frank M.

    1993-10-01

    Waste treatment and disposal technologies have recently been subjected to increasing public and regulatory scrutiny. Concern for the environment and a heightened awareness of potential health hazards that could result from insufficient or inappropriate waste handling methods have combined to push waste generators in their search for new treatment alternatives. Gamma technology can offer a new option for the treatment of potentially infectious wastes, including municipal sewage sludge. Sewage sludge contains beneficial plant nutrients and a high organic component that make it ideal as a soil conditioning agent or fertilizer bulking material. It also carries potentially infectious microorganisms which limit opportunities for beneficial recycling of sludges. Gamma irradiation-disinfection of these sludges offers a reliable, fast and efficient method for safe sludge recycling. Nordion International's Market Development Division was created in 1987 as part of a broad corporate reorganization. It was given an exclusive mandate to develop new applications of gamma irradiation technology and markets for these new applications. Nordion has since explored and developed opportunities in food irradiation, pharmaceutical/cosmetic products irradiation, biomedical waste sterilization, airline waste disinfection, and sludge disinfection for recycling. This paper focuses on the last of these -a proposed sludge recycling facility that incorporates a cobalt 60 sludge irradiator.

  6. Options for reducing oil content of sludge from a petroleum wastewater treatment plant.

    Science.gov (United States)

    Kwon, Tae-Soon; Lee, Jae-Young

    2015-10-01

    Wastewater treatment plants at petroleum refineries often produce substantial quantities of sludge with relatively high concentrations of oil. Disposal of this waste is costly, in part because the high oil content requires use of secure disposal methods akin to handling of hazardous wastes. This article examines the properties of oily sludge and evaluates optional methods for reducing the oil content of this sludge to enable use of lower cost disposal methods. To reduce the oil content or break the structure of oily sludge, preliminary lab-scale experiments involving mechanical treatment, surfactant extraction, and oxidation are conducted. By applying surfactants, approximately 36% to 45% of oils are extracted from oily sludge. Of this, about 33% of oils are rapidly oxidised via radiation by an electron beam within 10 s of exposure. The Fenton reaction is effective for destruction of oily sludge. It is also found that 56% of oils were removed by reacting oily sludge with water containing ozone of 0.5 mg l(-1) over a period of 24 h. Oxidation using ozone thus can also be effectively used as a pretreatment for oily sludge. © The Author(s) 2015.

  7. Recent development in the treatment of oily sludge from petroleum industry: a review.

    Science.gov (United States)

    Hu, Guangji; Li, Jianbing; Zeng, Guangming

    2013-10-15

    Oily sludge is one of the most significant solid wastes generated in the petroleum industry. It is a complex emulsion of various petroleum hydrocarbons (PHCs), water, heavy metals, and solid particles. Due to its hazardous nature and increased generation quantities around the world, the effective treatment of oily sludge has attracted widespread attention. In this review, the origin, characteristics, and environmental impacts of oily sludge were introduced. Many methods have been investigated for dealing with PHCs in oily sludge either through oil recovery or sludge disposal, but little attention has been paid to handle its various heavy metals. These methods were discussed by dividing them into oil recovery and sludge disposal approaches. It was recognized that no single specific process can be considered as a panacea since each method is associated with different advantages and limitations. Future efforts should focus on the improvement of current technologies and the combination of oil recovery with sludge disposal in order to comply with both resource reuse recommendations and environmental regulations. The comprehensive examination of oily sludge treatment methods will help researchers and practitioners to have a good understanding of both recent developments and future research directions. Copyright © 2013 Elsevier B.V. All rights reserved.

  8. Hazardous Waste

    Science.gov (United States)

    ... chemicals can still harm human health and the environment. When you throw these substances away, they become hazardous waste. Some hazardous wastes come from products in our homes. Our garbage can include such hazardous wastes as old batteries, bug spray cans and paint thinner. U.S. residents ...

  9. Reuse of sludge from galvanotechnik industrial activity in the manufacture of concrete blocks for paving (PAVERS)

    International Nuclear Information System (INIS)

    Franco, J.M; Almeida, P.H.S.; Tavares, C.R.G.

    2014-01-01

    This study was to evaluate the interface replacing the cement by galvanic sludge (5-25%) in the production of concrete block paving analyzing the mechanical and microstructural effects of substitution. The results of the blocks produced with 5% of slude had values of compressive strength greater than 35 MPa and lower compared to the reference blocks with 28 days, the interface in cement paste by scanning electron microscopy (SEM) and x-ray diffraction (XRD) showed the presence of empty capillary arrays of crystalline ettringite (C6AS3H32) and calcium silicate (Ca2SiO4) responsible for the compressive strength and decrease the intensity of the peaks of quartz with respect to the reference blocks, revealing the promising applicability and feasibility of using waste electroplating in the construction industry. (author)

  10. Hazardous constituent source term. Revision 2

    International Nuclear Information System (INIS)

    1994-01-01

    The Department of Energy (DOE) has several facilities that either generate and/or store transuranic (TRU)-waste from weapons program research and production. Much of this waste also contains hazardous waste constituents as regulated under Subtitle C of the Resource Conservation and Recovery Act (RCRA). Toxicity characteristic metals in the waste principally include lead, occurring in leaded rubber gloves and shielding. Other RCRA metals may occur as contaminants in pyrochemical salt, soil, debris, and sludge and solidified liquids, as well as in equipment resulting from decontamination and decommissioning activities. Volatile organic compounds (VOCS) contaminate many waste forms as a residue adsorbed on surfaces or occur in sludge and solidified liquids. Due to the presence of these hazardous constituents, applicable disposal regulations include land disposal restrictions established by Hazardous and Solid Waste Amendments (HSWA). The DOE plans to dispose of TRU-mixed waste from the weapons program in the Waste Isolation Pilot Plant (WIPP) by demonstrating no-migration of hazardous constituents. This paper documents the current technical basis for methodologies proposed to develop a post-closure RCRA hazardous constituent source term. For the purposes of demonstrating no-migration, the hazardous constituent source term is defined as the quantities of hazardous constituents that are available for transport after repository closure. Development of the source term is only one of several activities that will be involved in the no-migration demonstration. The demonstration will also include uncertainty and sensitivity analyses of contaminant transport

  11. Experimental study on manufacturing of grits-spiral- distribution electroplated wire saw

    Directory of Open Access Journals (Sweden)

    Yufei GAO

    2016-12-01

    Full Text Available In order to obtain high performance electroplating diamond wire saw, experimental studies are conducted for development of grits-spiral-distribution electroplated diamond wire saw using sand-suspend electroplating method. The influences of pre-plating cathode current density, grits electro-embedding cathode current density and time on composite deposite coating appearance and grits distribution of wire saw are analyzed, and the sawing experiment is carried out by using the trial wire saw. The results show that good bonding strength between the coating and the steel wire can be obtained when the adopted cathode current density is 5.0 A/dm2 at pre-plating stage; good coating and girts distribution can be obtained when the adopted cathode current density is 5.0 A/dm2 and the electroplating time is 7~8 min at grits electro-embedding stage. By winding insulation wire on the surface of steel wire and reasonably selecting technological parameters before pre-plating can make the diamond wire saw with grits-spiral-distribution on surface, and the new type of wire saw has a better crumbs-clearing effect in wire sawing process.

  12. Influence of branched quaternary ammonium surfactant molecules as levelers for copper electroplating from acidic sulfate bath

    International Nuclear Information System (INIS)

    Wang, An-yin; Chen, Biao; Fang, Lei; Yu, Jian-jun; Wang, Li-min

    2013-01-01

    A family of branched quaternary ammonium surfactants (compounds 1a–1c) with different carbon chains were synthesized for levelers applied in copper electroplating. Their inhibitory actions on copper electroplating were characterized by cyclic voltammetry (CV). Compound 1b, as representative structure type, was tested by means of different electrochemical methods including CV, polarization curve and electrochemical impedance spectroscopy (EIS) with different concentrations. The interaction between compound 1b and copper surface was investigated using atomic force microscope (AFM) and X-ray photoelectron spectra (XPS). The results indicated that our newly synthesized compounds, particular 1b, were effective levelers used for copper electroplating. Compound 1b could adsorb on copper surface to form an adsorption layer. The adsorption behavior of compound 1b on copper surface indicated that compound 1b could inhibit the copper electrodeposition, which provided favorable conditions used as a leveler. Moreover, the addition of compound 1b could increase the cathodic polarization, which was attributed to the adsorption of compound 1b during copper electroplating process. In addition, various surface morphologies and crystalline orientation of the plated copper films caused by different concentrations of compound 1b were characterized by scanning electron microscope (SEM) and X-ray diffraction (XRD) respectively. Effects of compound 1b on refining the grain size and changing the preferential orientation of the plated copper films were exhibited

  13. AN ELECTROPLATING METHOD OF FORMING PLATINGS OF NICKEL, COBALT, NICKEL ALLOYS OR COBALT ALLOYS

    DEFF Research Database (Denmark)

    1997-01-01

    An electroplating method of forming platings of nickel, cobalt, nickel alloys or cobalt alloys with reduced stresses in an electrodepositing bath of the type: Watt's bath, chloride bath or a combination thereof, by employing pulse plating with periodic reverse pulse and a sulfonated naphthalene...

  14. Chronic occupational exposure to hexavalent chromium causes DNA damage in electroplating workers

    Directory of Open Access Journals (Sweden)

    Ren Xiao-Bin

    2011-04-01

    Full Text Available Abstract Background Occupational exposure to chromium compounds may result in adverse health effects. This study aims to investigate whether low-level hexavalent chromium (Cr(VI exposure can cause DNA damage in electroplating workers. Methods 157 electroplating workers and 93 control subjects with no history of occupational exposure to chromium were recruited in Hangzhou, China. Chromium levels in erythrocytes were determined by graphite furnace atomic absorption spectrophotometer. DNA damage in peripheral lymphocytes was evaluated with the alkaline comet assay by three parameters: Olive tail moment, tail length and percent of DNA in the comet tail (tail DNA%. Urinary 8-OHdG levels were measured by ELISA. Results Chromium concentration in erythrocytes was about two times higher in electroplating workers (median: 4.41 μg/L than that in control subjects (1.54 μg/L, P P P P Conclusion The findings in this study indicated that there was detectable chromium exposure in electroplating workers. Low-level occupational chromium exposure induced DNA damage.

  15. MEMS device for bending test: measurements of fatigue and creep of electroplated nickel

    DEFF Research Database (Denmark)

    Larsen, Kristian Pontoppidan; Rasmussen, Anette Alsted; Ravnkilde, Jan Tue

    2003-01-01

    In situ bending test devices with integrated electrostatic actuator were fabricated in electroplated nanocrystalline nickel. The device features approximately pure in-plane bending of the test beam. The excitation of the test beam has fixed displacement amplitude as the actuation electrodes...

  16. Genotoxic Effects Due to Exposure to Chromium and Nickel Among Electroplating Workers.

    Science.gov (United States)

    El Safty, Amal Mohamed Kamal; Samir, Aisha Mohamed; Mekkawy, Mona Kamal; Fouad, Marwa Mohamed

    Using chromium and nickel for electroplating is important in many industries. This process induces variable adverse health effects among exposed workers. The aim of this study is to detect the genotoxic effects of combined exposure to chromium and nickel among electroplating workers. This study was conducted on 41 male workers occupationally exposed to chromium and nickel in the electroplating section of a factory compared to 41 male nonexposed individuals, where full history and clinical examination were performed. Laboratory investigations included measurement of serum chromium, nickel, 8-hydroxydeoxyguanosine (8-OHdG), and micronuclei were measured in buccal cells. In exposed workers, serum chromium ranged from 0.09 to 7.20 µg/L, serum nickel ranged from 1.20 to 28.00 µg/L, serum 8-OHdG ranged from 1.09 to12.60 ng/mL, and these results were statistically significantly increased compared to nonexposed group ( P electroplating industry are at risk of significant cytogenetic damage.

  17. Dry ice blasting as a substitution for the conventional electroplating pre-treatments

    Directory of Open Access Journals (Sweden)

    Uhlmann Eckart

    2016-01-01

    Full Text Available For high quality electroplated products, surfaces must be thoroughly pre-treated. For this purpose electroplating currently needs a variety of chemical baths. The used chemicals are injurious to health and harmful to the environment. In addition, the conventional pre-treatment has a long process time which results in high costs. Dry ice blasting alone or in combination with other processes has the potential to completely substitute these conventional pre-treatment processes. Three process sequences as pre-treatment methods prior to electroplating were investigated on the aluminium alloys AlSi12 and AlMg3. The used processes are dry ice blasting, tempering during dry ice blasting and glass bead blasting followed by dry ice blasting. The influence of the parameters on the surface roughness, surface topography and surface tension of the workpieces was examined. A model to describe the correlation between the dry ice blasting parameters and surface parameters was developed. Finally, an adhesion test of electroplated specimen was conducted in order to determine the suitability of these alternative pre-treatment processes.

  18. Multi-technique characterization of gold electroplating on silver substrates for cultural heritage applications

    Science.gov (United States)

    Ortega-Feliu, I.; Ager, F. J.; Roldán, C.; Ferretti, M.; Juanes, D.; Scrivano, S.; Respaldiza, M. A.; Ferrazza, L.; Traver, I.; Grilli, M. L.

    2017-09-01

    This work presents a detailed study of a series of silver plates gilded via electroplating techniques in which the characteristics of the coating gold layers are investigated as a function of the electroplating variables (voltage, time, anode surface and temperature). Some reference samples were coated by radio frequency sputtering in order to compare gold layer homogeneity and effective density. Surface analysis was performed by means of atomic and nuclear techniques (SEM-EDX, EDXRF, PIXE and RBS) to obtain information about thickness, homogeneity, effective density, profile concentration of the gold layers and Au-Ag diffusion profiles. The gold layer thickness obtained by PIXE and EDXRF is consistent with the thickness obtained by means of RBS depth profiling. Electroplated gold mass thickness increases with electroplating time, anode area and voltage. However, electrodeposited samples present rough interfaces and gold layer effective densities lower than the nominal density of Au (19.3 g/cm3), whereas sputtering produces uniform layers with nominal density. These analyses provide valuable information to historians and curators and can help the restoration process of gold-plated silver objects.

  19. A gradient surface produced by combined electroplating and incremental frictional sliding

    DEFF Research Database (Denmark)

    Yu, Tianbo; Hong, Chuanshi; Kitamura, K.

    2017-01-01

    A Cu plate was first electroplated with a Ni layer, with a thickness controlled to be between 1 and 2 mu m. The coated surface was then deformed by incremental frictional sliding with liquid nitrogen cooling. The combined treatment led to a multifunctional surface with a gradient in strain...

  20. Electroplating Ni-63 metal ions in chloride bath on the Cu-plate

    Energy Technology Data Exchange (ETDEWEB)

    Yoo, Kwon Mo; Uhm, Young Rang; Son, Kwang Jae; Park, Keun Yung [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2014-05-15

    Ni-63 plating is similar to other electroplating processes that employ soluble metal anodes. The nickel plating solution described by Watts in 1916 eventually replaced all other strategies in use up to that time. Charged Ni ions are formed by sulfate, sulfamate, chloride, and a Watts bath. However, charged Ni-63 ions are formed by dissolving metal Ni-63. Specifically, it requires the passage of direct current (DC) between two electrodes that are immersed in a conductive, aqueous solution of nickel salts. The flow of a DC causes one of the electrodes (the anode) to dissolve and the other electrode (the cathode) to become covered with nickel. The nickel in the solution is present in the form of divalent positively charged ions (Ni{sup 2+}). When the current flows, the positive ions react with two electrons (2e{sup -}) and are converted into metallic nickel (Ni{sup 0}) at the cathode surface. In the present study, we optimize and established process for the electroplating Ni-63 on Cu-plate. Nanocrystalline nickel (Ni) coatings were synthesized by DC electro deposition at a current density of 15 mA/cm{sup 2}. The bath was primarily composed of 0.2 M Ni ions, prepared by dissolving Ni-63 metal particles in HCl. The prototype for electroplating radioactive Ni-63 has been established. The electroplating was carried out by two-step processes such as preparation of ionic solution including Ni-63, and coating processes on the substrate.

  1. Electroplating Ni-63 metal ions in chloride bath on the Cu-plate

    International Nuclear Information System (INIS)

    Yoo, Kwon Mo; Uhm, Young Rang; Son, Kwang Jae; Park, Keun Yung

    2014-01-01

    Ni-63 plating is similar to other electroplating processes that employ soluble metal anodes. The nickel plating solution described by Watts in 1916 eventually replaced all other strategies in use up to that time. Charged Ni ions are formed by sulfate, sulfamate, chloride, and a Watts bath. However, charged Ni-63 ions are formed by dissolving metal Ni-63. Specifically, it requires the passage of direct current (DC) between two electrodes that are immersed in a conductive, aqueous solution of nickel salts. The flow of a DC causes one of the electrodes (the anode) to dissolve and the other electrode (the cathode) to become covered with nickel. The nickel in the solution is present in the form of divalent positively charged ions (Ni 2+ ). When the current flows, the positive ions react with two electrons (2e - ) and are converted into metallic nickel (Ni 0 ) at the cathode surface. In the present study, we optimize and established process for the electroplating Ni-63 on Cu-plate. Nanocrystalline nickel (Ni) coatings were synthesized by DC electro deposition at a current density of 15 mA/cm 2 . The bath was primarily composed of 0.2 M Ni ions, prepared by dissolving Ni-63 metal particles in HCl. The prototype for electroplating radioactive Ni-63 has been established. The electroplating was carried out by two-step processes such as preparation of ionic solution including Ni-63, and coating processes on the substrate

  2. An investigation of supercritical-CO2 copper electroplating parameters for application in TSV chips

    International Nuclear Information System (INIS)

    Chuang, Ho-Chiao; Lai, Wei-Hong; Sanchez, Jorge

    2015-01-01

    This study uses supercritical electroplating for the filling of through silicon vias (TSVs) in chips. The present study utilizes the inductively coupled plasma reactive ion etching (ICP RIE) process technique to etch the TSVs and discusses different supercritical-CO 2 electroplating parameters, such as the supercritical pressure, the electroplating current density’s effect on the TSV Cu pillar filling time, the I–V curve, the electrical resistance and the hermeticity. In addition, the results for all the tests mentioned above have been compared to results from traditional electroplating techniques. For the testing, we will first discuss the hermeticity of the TSV Cu pillars, using a helium leaking test apparatus to assess the vacuum sealing of the fabricated TSV Cu pillars. In addition, this study also conducts tests for the electrical properties, which include the measurement of the electrical resistance of the TSV at both ends in the horizontal direction, followed by the passing of a high current (10 A, due to probe limitations) to check if the TSV can withstand it without burnout. Finally, the TSV is cut in half in cross-section to observe the filling of Cu pillars by the supercritical electroplating and check for voids. The important characteristic of this study is the use of the supercritical electroplating process without the addition of any surfactants to aid the filling of the TSVs, but by taking advantage of the high permeability and low surface tension of supercritical fluids to achieve our goal. The results of this investigation point to a supercritical pressure of 2000 psi and a current density of 3 A dm −2 giving off the best electroplating filling and hermeticity, while also being able to withstand a high current of 10 A, with a relatively short electroplating time of 3 h (when compared to our own traditional dc electroplating). (paper)

  3. Sludge Digestion Manual; Handboek Slibgisting

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2011-09-15

    This manual offers a guideline for developing, designing, optimizing and operating sludge digestion installations based on sewage sludge. It also offers tools for solving operation problems [Dutch] Het Handboek is een leidraad voor het ontwikkelen, ontwerpen, optimaliseren en bedrijven van slibgistingsinstallaties voor zuiveringsslib. Ook geeft het handvatten voor het oplossen van operationele problemen.

  4. EFFECT OF CURRENT, TIME, FEED AND CATHODE TYPE ON ELECTROPLATING PROCESS OF URANIUM SOLUTION

    Directory of Open Access Journals (Sweden)

    Sigit Sigit

    2017-02-01

    Full Text Available ABSTRACT   EFFECT OF CURRENT, TIME, FEED AND CATHODE TYPE ON ELECTROPLATING PROCESS OF URANIUM SOLUTION. Electroplating process of uranyl nitrate and effluent process has been carried out in order to collect uranium contained therein using electrode Pt / Pt and Pt / SS at various currents and times. Material used for electrode were Pt (platinum and SS (Stainlees Steel. Feed solution of 250 mL was entered into a beaker glass equipped with Pt anode - Pt cathode or Pt anode - SS cathode, then fogged direct current from DC power supply with specific current and time so that precipitation of uranium sticking to the cathode. After the processes completed, the cathode was removed and weighed to determine weight of precipitates, while the solution was analyzed to determine the uranium concentration decreasing after and before electroplating process. The experiments showed that a relatively good time to acquire uranium deposits at the cathode was 1 hour by current 7 ampere, uranyl nitrate as feed, and Pt (platinum as cathode. In these conditions, uranium deposits attached to the cathode amounted to 74.96% of the original weight of uranium oxide in the feed or 206.5 mg weight. The use of Pt cathode for  uranyl nitrate, SS and Pt cathode for effluent process feed gave uranium specific weight at the cathode of 12.99 mg/cm2, 2.4 mg/cm2 and 5.37 mg/cm2 respectively for current 7 ampere and electroplating time 1 hour. Keywords: Electroplating, uranyl nitrate, effluent process, Pt/Pt electrode, Pt/SS electrode

  5. Ultrasonic sludge pretreatment under pressure.

    Science.gov (United States)

    Le, Ngoc Tuan; Julcour-Lebigue, Carine; Delmas, Henri

    2013-09-01

    The objective of this work was to optimize the ultrasound (US) pretreatment of sludge. Three types of sewage sludge were examined: mixed, secondary and secondary after partial methanisation ("digested" sludge). Thereby, several main process parameters were varied separately or simultaneously: stirrer speed, total solid content of sludge (TS), thermal operating conditions (adiabatic vs. isothermal), ultrasonic power input (PUS), specific energy input (ES), and for the first time external pressure. This parametric study was mainly performed for the mixed sludge. Five different TS concentrations of sludge (12-36 g/L) were tested for different values of ES (7000-75,000 kJ/kgTS) and 28 g/L was found as the optimum value according to the solubilized chemical oxygen demand in the liquid phase (SCOD). PUS of 75-150 W was investigated under controlled temperature and the "high power input - short duration" procedure was the most effective at a given ES. The temperature increase in adiabatic US application significantly improved SCOD compared to isothermal conditions. With PUS of 150 W, the effect of external pressure was investigated in the range of 1-16 bar under isothermal and adiabatic conditions for two types of sludge: an optimum pressure of about 2 bar was found regardless of temperature conditions and ES values. Under isothermal conditions, the resulting improvement of sludge disintegration efficacy as compared to atmospheric pressure was by 22-67% and 26-37% for mixed and secondary sludge, respectively. Besides, mean particle diameter (D[4,3]) of the three sludge types decreased respectively from 408, 117, and 110 μm to about 94-97, 37-42, and 36-40 μm regardless of sonication conditions, and the size reduction process was much faster than COD extraction. Copyright © 2013 Elsevier B.V. All rights reserved.

  6. Lipid profiling in sewage sludge.

    Science.gov (United States)

    Zhu, Fenfen; Wu, Xuemin; Zhao, Luyao; Liu, Xiaohui; Qi, Juanjuan; Wang, Xueying; Wang, Jiawei

    2017-06-01

    High value-added reutilization of sewage sludge from wastewater treatment plants (WWTPs) is essential in sustainable development in WWTPs. However, despite the advantage of high value reutilization, this process must be based on a detailed study of organics in sludge. We used the methods employed in life sciences to determine the profile of lipids (cellular lipids, free fatty acids (FFAs), and wax/gum) in five sludge samples obtained from three typical WWTPs in Beijing; these samples include one sludge sample from a primary sedimentation tank, two activated sludge samples from two Anaerobic-Anoxic-Oxic (A2/O) tanks, and two activated sludge samples from two membrane bioreactor tanks. The percentage of total raw lipids varied from 2.90% to 12.3%. Sludge from the primary sedimentation tank showed the highest concentrations of lipid, FFA, and wax/gum and the second highest concentration of cellular lipids. All activated sludge contained an abundance of cellular lipids (>54%). Cells in sludge can from plants, animals, microbes and so on in wastewater. Approximately 14 species of cellular lipids were identified, including considerable high value-potential ceramide (9567-38774 mg/kg), coenzyme (937-3897 mg/kg), and some phosphatidylcholine (75-548 mg/kg). The presence of those lipid constituents would thus require a wider range of recovery methods for sludge. Both cellular lipids and FFAs contain an abundance of C16-C18 lipids at high saturation level, and they serve as good resources for biodiesel production. Copyright © 2017 Elsevier Ltd. All rights reserved.

  7. Treatment of radioactive sludge

    International Nuclear Information System (INIS)

    Allison, W.; Payne, B.J.; Pegler, G.E.

    1979-01-01

    Radioactive sludge e.g. that which may accumulate in irradiated nuclear fuel element storage ponds, is treated by pumping it from a settling tank to a particle separator, conveniently a hydrocyclone and a sloping plate separator, the liquid being returned to the settling tank and the solids being metered into a drum pre-lined with dry cement. The drums are in a containment box in which they are transferred to a mixing station where the particles and cement are mixed and thence to a curing station. After curing the drums are embedded in cement in outer containers for transport to a long-term storage site. (author)

  8. Sludge Treatment Evaluation: 1992 Technical progress

    International Nuclear Information System (INIS)

    Silva, L.J.; Felmy, A.R.; Ding, E.R.

    1993-01-01

    This report documents Fiscal Year 1992 technical progress on the Sludge Treatment Evaluation Task, which is being conducted by Pacific Northwest Laboratory. The objective of this task is to develop a capability to predict the performance of pretreatment processes for mixed radioactive and hazardous waste stored at Hanford and other US Department of Energy (DOE) sites. Significant cost savings can be achieved if radionuclides and other undesirable constituents can be effectively separated from the bulk waste prior to final treatment and disposal. This work is initially focused on chemical equilibrium prediction of water washing and acid or base dissolution of Hanford single-shell tank (SST) sludges, but may also be applied to other steps in pretreatment processes or to other wastes. Although SST wastes contain many chemical species, there are relatively few constituents -- Na, Al, NO 3 , NO 2 , PO 4 , SO 4 , and F -- contained in the majority of the waste. These constituents comprise 86% and 74% of samples from B-110 and U-110 SSTS, respectively. The major radionuclides of interest (Cs, Sr, Tc, U) are present in the sludge in small molal quantities. For these constituents, and other important components that are present in small molal quantities, the specific ion-interaction terms used in the Pitzer or NRTL equations may be assumed to be zero for a first approximation. Model development can also be accelerated by considering only the acid or base conditions that apply for the key pretreatment steps. This significantly reduces the number of chemical species and chemical reactions that need to be considered. Therefore, significant progress can be made by developing all the specific ion interactions for a base model and an acid dissolution model

  9. Sludge Treatment Evaluation: 1992 Technical progress

    Energy Technology Data Exchange (ETDEWEB)

    Silva, L J; Felmy, A R; Ding, E R

    1993-01-01

    This report documents Fiscal Year 1992 technical progress on the Sludge Treatment Evaluation Task, which is being conducted by Pacific Northwest Laboratory. The objective of this task is to develop a capability to predict the performance of pretreatment processes for mixed radioactive and hazardous waste stored at Hanford and other US Department of Energy (DOE) sites. Significant cost savings can be achieved if radionuclides and other undesirable constituents can be effectively separated from the bulk waste prior to final treatment and disposal. This work is initially focused on chemical equilibrium prediction of water washing and acid or base dissolution of Hanford single-shell tank (SST) sludges, but may also be applied to other steps in pretreatment processes or to other wastes. Although SST wastes contain many chemical species, there are relatively few constituents -- Na, Al, NO[sub 3], NO[sub 2], PO[sub 4], SO[sub 4], and F -- contained in the majority of the waste. These constituents comprise 86% and 74% of samples from B-110 and U-110 SSTS, respectively. The major radionuclides of interest (Cs, Sr, Tc, U) are present in the sludge in small molal quantities. For these constituents, and other important components that are present in small molal quantities, the specific ion-interaction terms used in the Pitzer or NRTL equations may be assumed to be zero for a first approximation. Model development can also be accelerated by considering only the acid or base conditions that apply for the key pretreatment steps. This significantly reduces the number of chemical species and chemical reactions that need to be considered. Therefore, significant progress can be made by developing all the specific ion interactions for a base model and an acid dissolution model.

  10. Physical and chemical factors affecting sludge consolidation

    Energy Technology Data Exchange (ETDEWEB)

    Turner, C.W.; Blimkie, M.E.; Lavoie, P.A

    1997-09-01

    Chemical reactions between sludge components and precipitation reactions within the pores of the existing sludge are shown to contribute to the consolidation of sludge under steam generator operating conditions. Simulations of sludge representative of plants with a mixed iron/copper feedtrain suggest that as the conditions in the feedtrain become more oxidizing the sludge will become harder with a higher nickel ferrite content. The precipitation of feedwater impurities introduced by condenser leaks and of zinc silicate, which is produced in plants with brass condenser tubes and silica in the makeup water, contribute significantly to sludge consolidation. Sodium phosphate is also shown to be an agent of sludge consolidation. (author)

  11. Factorial experimental design for recovering heavy metals from sludge with ion-exchange resin

    International Nuclear Information System (INIS)

    Lee, I.H.; Kuan, Y.-C.; Chern, J.-M.

    2006-01-01

    Wastewaters containing heavy metals are usually treated by chemical precipitation method in Taiwan. This method can remove heavy metals form wastewaters efficiently, but the resultant heavy metal sludge is classified as hazardous solid waste and becomes another environmental problem. If we can remove heavy metals from sludge, it becomes non-hazardous waste and the treatment cost can be greatly reduced. This study aims at using ion-exchange resin to remove heavy metals such as copper, zinc, cadmium, and chromium from sludge generated by a PCB manufacturing plant. Factorial experimental design methodology was used to study the heavy metal removal efficiency. The total metal concentrations in the sludge, resin, and solution phases were measured respectively after 30 min reaction with varying leaching agents (citric acid and nitric acid); ion-exchange resins (Amberlite IRC-718 and IR-120), and temperatures (50 and 70 deg. C). The experimental results and statistical analysis show that a stronger leaching acid and a higher temperature both favor lower heavy metal residues in the sludge. Two-factors and even three-factor interaction effects on the heavy metal sorption in the resin phase are not negligible. The ion-exchange resin plays an important role in the sludge extraction or metal recovery. Empirical regression models were also obtained and used to predict the heavy metal profiles with satisfactory results

  12. Radiation hazards

    International Nuclear Information System (INIS)

    Rausch, L.

    1979-01-01

    On a scientific basis and with the aid of realistic examples, the author gives a popular introduction to an understanding and judgment of the public discussion over radiation hazards: Uses and hazards of X-ray examinations, biological radiation effects, civilisation risks in comparison, origins and explanation of radiation protection regulations. (orig.) [de

  13. Multi-step process for concentrating magnetic particles in waste sludges

    Science.gov (United States)

    Watson, John L.

    1990-01-01

    This invention involves a multi-step, multi-force process for dewatering sludges which have high concentrations of magnetic particles, such as waste sludges generated during steelmaking. This series of processing steps involves (1) mixing a chemical flocculating agent with the sludge; (2) allowing the particles to aggregate under non-turbulent conditions; (3) subjecting the mixture to a magnetic field which will pull the magnetic aggregates in a selected direction, causing them to form a compacted sludge; (4) preferably, decanting the clarified liquid from the compacted sludge; and (5) using filtration to convert the compacted sludge into a cake having a very high solids content. Steps 2 and 3 should be performed simultaneously. This reduces the treatment time and increases the extent of flocculation and the effectiveness of the process. As partially formed aggregates with active flocculating groups are pulled through the mixture by the magnetic field, they will contact other particles and form larger aggregates. This process can increase the solids concentration of steelmaking sludges in an efficient and economic manner, thereby accomplishing either of two goals: (a) it can convert hazardous wastes into economic resources for recycling as furnace feed material, or (b) it can dramatically reduce the volume of waste material which must be disposed.

  14. Oak Ridge National Laboratory West End Treatment Facility simulated sludge vitrification demonstration, Revision 1

    International Nuclear Information System (INIS)

    Cicero, C.A.; Bickford, D.F.; Bennert, D.M.; Overcamp, T.J.

    1994-01-01

    Technologies are being developed by the US Department of Energy's (DOE) Nuclear Facility sites to convert hazardous and mixed wastes to a form suitable for permanent disposal. Vitrification, which has been declared the Best Demonstrated Available Technology for high-level radioactive waste disposal by the EPA, is capable of producing a highly durable wasteform that minimizes disposal volumes through organic destruction, moisture evaporation, and porosity reduction. However, this technology must be demonstrated over a range of waste characteristics, including compositions, chemistries, moistures, and physical characteristics to ensure that it is suitable for hazardous and mixed waste treatment. These wastes are typically wastewater treatment sludges that are categorized as listed wastes due to the process origin or organic solvent content, and usually contain only small amounts of hazardous constituents. The Oak Ridge National Laboratory's (ORNL) West End Treatment Facility's (WETF) sludge is considered on of these representative wastes. The WETF is a liquid waste processing plant that generates sludge from the biodenitrification and precipitation processes. An alternative wasteform is needed since the waste is currently stored in epoxy coated carbon steel tanks, which have a limited life. Since this waste has characteristics that make it suitable for vitrification with a high likelihood of success, it was identified as a suitable candidate by the Mixed Waste Integrated Program (MWIP) for testing at CU. The areas of special interest with this sludge are (1) minimum nitrates, (2) organic destruction, and (3) waste water treatment sludges containing little or no filter aid

  15. Co-combustion of tannery sludge in a commercial circulating fluidized bed boiler.

    Science.gov (United States)

    Dong, Hao; Jiang, Xuguang; Lv, Guojun; Chi, Yong; Yan, Jianhua

    2015-12-01

    Co-combusting hazardous wastes in existing fluidized bed combustors is an alternative to hazardous waste treatment facilities, in shortage in China. Tannery sludge is a kind of hazardous waste, considered fit for co-combusting with coal in fluidized bedboilers. In this work, co-combustion tests of tannery sludge and bituminous coal were conducted in a power plant in Jiaxing, Zhejiang province. Before that, the combustion behavior of tannery sludge and bituminous were studied by thermogravimetric analysis. Tannery sludge presented higher reactivity than bituminous coal. During the co-combustion tests, the emissions of harmful gases were monitored. The results showed that the pollutant emissions met the Chinese standard except for NOx. The Concentrations of seven trace elements (As, Cr, Cd, Ni, Cu, Pb, Mn) in three exit ash flows (bottom ash in bed, fly ash in filter, and submicrometer aerosol in flue gas) were analyzed. The results of mono-combustion of bituminous coal were compared with those of co-combustion with tannery sludge. It was found that chromium enriched in fly ash. At last, the leachability of fly ash and bottom ash was analyzed. The results showed that most species were almost equal to or below the limits except for As in bottom ashes and Cr in the fly ash of co-combustion test. The concentrations of Cr in leachates of co-combustion ashes are markedly higher than that of coal mono-combustion ashes. Copyright © 2015 Elsevier Ltd. All rights reserved.

  16. Fabrication of Ni stamp with high aspect ratio, two-leveled, cylindrical microstructures using dry etching and electroplating

    DEFF Research Database (Denmark)

    Petersen, Ritika Singh; Keller, Stephan Sylvest; Hansen, Ole

    2015-01-01

    obtained by defining a reservoir and a separating trench with different depths of 85 and 125 μm, respectively, in a single embossing step. The fabrication of the required two leveled stamp is done using a modified DEEMO (dry etching, electroplating and molding) process. Dry etching using the Bosch process...... and electroplating are optimized to obtain a stamp with smooth stamp surfaces and a positive sidewall profile. Using this stamp, hot embossing is performed successfully with excellent yield and high replication fidelity....

  17. Wasting Away: To Sludge or Not to Sludge?

    Directory of Open Access Journals (Sweden)

    L Nicolle

    2001-01-01

    Full Text Available Following a century of high standards of sanitation, food and water safety in North America are often taken for granted. Recent outbreaks of illness attributed to food and water contamination, however, have challenged this complacency. Now, sludge is added to the list of concerns. Sewage sludge is the muddy substance that remains after the treatment of municipal sewage. This material includes not only human waste, but also household and industrial toxic wastes disposed of in local sewers. Federal and provincial Canadian regulations support the use of this material as fertilizer, within acceptable guidelines, as does the Environmental Protection Agency in the United States. The safety of sludge, however, is questioned by some individuals and groups. Specifically, the risk of infectious agents and toxins to workers or other exposed individuals, and the potential for heavy metals and organic chemicals to be transferred from sludge-treated fields into crops are concerns.

  18. Handling 78,000 drums of mixed-waste sludge

    International Nuclear Information System (INIS)

    Berry, J.B.; Gilliam, T.M.; Harrington, E.S.; Youngblood, E.L.; Baer, M.B.

    1991-01-01

    The Oak Ridge Gaseous Diffusion Plant (now know as the Oak Ridge K-25 Site) prepared two mixed-waste surface impoundments for closure by removing the sludge and contaminated pond-bottom clay and attempting to process it into durable, nonleachable, concrete monoliths. Interim, controlled, above-ground storage of the stabilized waste was planned until final disposition. The strategy for disposal included delisting the stabilized pond sludge from hazardous to nonhazardous and disposing of the delisted monoliths as radioactive waste. Because of schedule constraints and process design and control deficiencies, ∼46,000 drums of material in various stages of solidification and ∼32,000 drums of unprocessed sludge are presently being stored. In addition, the abandoned treatment facility still contains ∼16,000 gal of raw sludge. Such conditions do not comply with the requirements set forth by the Resource Conservation and Recovery Act (RCRA) for the storage of listed waste. Various steps are being taken to bring the storage of ∼78,000 drums of mixed waste into compliance with RCRA. This paper (1) reviews the current situation, (2) discusses the plan for remediation of regulatory noncompliances, including decanting liquid from stabilized waste and dewatering untreated waste, and (3) provides an assessment of alternative raw-waste treatment processes. 1 ref., 6 figs., 2 tabs

  19. Handling 78,000 drums of mixed-waste sludge

    International Nuclear Information System (INIS)

    Berry, J.B.; Harrington, E.S.; Mattus, A.J.

    1991-01-01

    The Oak Ridge Gaseous Diffusion Plant (now known as the Oak Ridge K-25 Site) closed two mixed-waste surface impoundments by removing the sludge and contaminated pond-bottom clay and attempting to process it into durable, nonleachable, concrete monoliths. Interim, controlled, above-ground storage included delisting the stabilized sludge from hazardous to nonhazardous and disposing of the delisted monoliths as Class 1 radioactive waste. Because of schedule constraints and process design and control deficiencies, ∼46,000 drums of material in various stages of solidification and ∼32,000 barrels of unprocessed sludge are stored. The abandoned treatment facility still contains ∼16,000 gal of raw sludge. Such storage of mixed waste does not comply with the Resource Conservation and Recovery Act (RCRA) guidelines. This paper describes actions that are under way to bring the storage of ∼78,000 drums of mixed waste into compliance with RCRA. Remediation of this problem by treatment to meet regulatory requirements is the focus of the discussion. 3 refs., 2 figs., 4 tabs

  20. Presence of helminth eggs in wastewater sludge; Presencia de huevos de helmintos en fangos de depuracion de aguas residuales

    Energy Technology Data Exchange (ETDEWEB)

    GeovanPerez Ortiz, O. G.; Gomez Vera, D. [Estacion Depuradora de Aguas Residuales. Alboraia. Valencia (Spain); Faubell Brell, M. [Universidad de Valencia (Spain); Morenilla Martinez, J. J.; Bernacer Bonora, I. [Entididad Publica de Saneamiento. Valencia (Spain); Bernabeu Adrian, A. [S. A. Agricultures de la Vega. Valencia (Spain); Amores Blasco, S. [Depuracion de Aguas del Mediterraneo. Valencia (Spain)

    2000-07-01

    Land application is one of the best options for the elimination of wastewater sludge, because sludge is useful as conditioner and fertilizer in soils. However, land application represents a sanitary hazards due to the sludge's content in pathogenic agents. Helminth eggs are among these agents, and their hardness and resistance to adverse environmental conditions allows them to survive in soils for months. With this in mind, we have launched a study of the presence of helminth eggs in the sludge of a wastewater treatment plant in Alboraia (Valencia). The results show a concentration of helminth eggs in digestion sludge of 27.000 eggs/kg dry matter. We discuss the potential sanitary relevant of these results and the need to continue with this evaluation program. (Author) 20 refs.

  1. Sludge pretreatment chemistry evaluation: Enhanced sludge washing separation factors

    International Nuclear Information System (INIS)

    Colton, N.G.

    1995-03-01

    This report presents the work conducted in Fiscal Year 1994 by the Sludge Pretreatment Chemistry Evaluation Subtask for the Tank Waste Remediation System (TWRS) Tank Waste Treatment Science Task. The main purpose of this task, is to provide the technical basis and scientific understanding to support TWRS baseline decisions and actions, such as the development of an enhanced sludge washing process to reduce the volume of waste that will require high-level waste (HLW) vitrification. One objective within the Sludge Pretreatment Chemistry Evaluation Subtask was to establish wash factors for various SST (single-shell tank) sludges. First, analytical data were compiled from existing tank waste characterization reports. These data were summarized on tank-specific worksheets that provided a uniform format for reviewing and comparing data, as well as the means to verify whether the data set for each tank was complete. Worksheets were completed for 27 SST wastes. The analytical water wash data provided tank-specific information about the fraction of each component that dissolves with water, i.e., an estimate of tank-specific wash factors for evaluating tank-by-tank processing. These wash data were then used collectively to evaluate some of the wash factors that are assumed for the overall SST waste inventory; specifically, wash factors for elements that would be found primarily in sludges. The final step in this study was to incorporate the characterization and wash factor data into a spreadsheet that provides insight into the effect of enhanced sludge washing on individual tank sludges as well as for groups of sludges that may be representative of different waste types. Spreadsheet results include the estimated mass and percentage of each element that would be removed with washing and leaching. Furthermore, estimated compositions are given of the final wash and leach streams and residual solids, in terms of both concentration and dry weight percent

  2. Co-conditioning and dewatering of chemical sludge and waste activated sludge.

    Science.gov (United States)

    Chang, G R; Liu, J C; Lee, D J

    2001-03-01

    The conditioning and dewatering behaviors of chemical and waste activated sludges from a tannery were studied. Capillary suction time (CST), specific resistance to filtration (SRF), and bound water content were used to evaluate the sludge dewatering behaviors. Zeta potentials were also measured. Experiments were conducted on each sludge conditioned and dewatered separately, and on the sludge mixed at various ratios. Results indicate that the chemical sludge was relatively difficult to be dewatered, even in the presence of polyelectrolyte. When the waste activated sludge was mixed with the chemical sludge at ratios of 1:1 and 2:1, respectively, the dewaterability of chemical sludge improved remarkably while the relatively better dewaterability of the waste activated sludge deteriorated only to a limited extent. As the mixing ratios became 4:1 and 8:1, the dewaterability of the mixed sludge was equal to that of the waste activated sludge. The optimal polyelectrolyte dosage for the mixed sludge was equal to or less than that of the waste activated sludge. It is proposed that the chemical sludges act as skeleton builders that reduce the compressibility of the mixed sludge whose dewaterability is enhanced. Bound water contents of sludge decreased at low polyelectrolyte dosage and were not significantly affected as polyelectrolyte dosage increased. Advantages and disadvantages of co-conditioning and dewatering chemical sludge and waste activated sludge were discussed.

  3. Steam generator sludge removal apparatus

    International Nuclear Information System (INIS)

    Schafer, B.W.; Werner, C.E.; Klahn, F.C.

    1992-01-01

    The present invention relates to equipment for cleaning steam generators and in particular to a high pressure fluid lance for cleaning sludge off the steam generator tubes away from an open tube lane. 6 figs

  4. Processing method for radioactive sludge

    International Nuclear Information System (INIS)

    Shoji, Yuichi; Kaneko, Masaaki.

    1993-01-01

    The concentration of radioactive sludges contained in a storage tank is controlled, thereafter, a filter is charged into a processing vessel to continuously conduct dewatering. Then, the radioactive sludges and an oxidizer are mixed by stirring using a stirring impeller and by vibrations using a vibrator. At the same time, thermic rays are irradiated by using infrared ray lamps to heat and decompose them. Since thermic rays reach the center of the radioactive sludges by the infrared ray lamps, ion exchange resins are sufficiently decomposed and carbonized into inorganic material. Then, a filling hardener such as mortar cement having a good flowability is charged to solidify the wastes. With such procedures, radioactive sludges can be stored under a stable condition for a long period of time by decomposing organic materials into inorganic materials and solidifying them. Further, an operator's radiation exposure dose can remarkably be reduced by applying a predetermined and a stabilization treatment in an identical processing vessel. (N.H.)

  5. Municipal sludge disposal economics

    Energy Technology Data Exchange (ETDEWEB)

    Jones, J L [SRI International, Menlo Park, CA; Bomberger, Jr, D C; Lewis, F M

    1977-10-01

    Costs for disposal of sludges from a municipal wastewater treatment plant normally represents greater than or equal to 25% of the total plant operating cost. The following 5 sludge handling options are considered: chemical conditioning followed by vacuum filtration, and incineration; high-pressure wet-air oxidation and vacuum filtration or filter press prior to incineration; thermal conditioning, vacuum filtraton, and incineration; high-pressure wet-air oxidation and vacuum filtration, with ash to landfill; aerobic or anaerobic digestion, followed by chemical conditioning, vacuum filtration, and disposal on land; and chemical conditioning, followed by a filter press, flash dryer, and sale as fertilizer. The 1st 2 options result in the ultimate disposal of small amounts of ash in a landfill; the digestion options require a significant landfill; the fertilizer option requires a successful marketing and sales effort. To compare the economies of scale for the options, analyses were performed for 3 plant capacities - 10, 100, and 500 mgd; as plant size increases, the economies of scale for incineration system are quite favorable. The anaerobic digestion system has a poorer capital cost-scaling factor. The incinerator options which start with chemical conditioning consume much less electrical power at all treatment plant sizes; incinerator after thermal conditioning uses more electricity but less fuel. Digestion requires no direct external fossil fuel input. The relative use of fuel is constant at all plant sizes for other options. The incinerator options can produce a significant amount of steam which may be used. The anaerobic digestion process can be a significant net producer of fuel gas.

  6. Presence of helminth eggs in sewage sludge from waste water plants; Presencia de huevos de helmintos en lodos procedentes de la depuracion de aguas

    Energy Technology Data Exchange (ETDEWEB)

    Martinez Muro, J. L.; Garcia Orenes, F.; Nieto Asensio, N.; Bonora, I. B.; Morenilla Martinez, J. J.

    2003-07-01

    Land application of sewage sludge is a usual practice in wide areas of the Comunidad Valencia, due the low organic contents and nutrients of the soils, and the sewage sludge is a suitable material to use os organic amendment of soils. However the use of sewage sludge involves a very detailed characterization of sewage, to avoid sanitary hazards as the presence of helminth eggs and its high resistant to most of the treatment used to stabilize sewage sludge. The aim of this work was determine the parasitic contamination of helminths found in sewage sludge, stabilized by anaerobic digestion, from two waste water plants of Alicante (Alcoy y Benidorm) destined to agricultural land. Also it was studies the evolution of helminth eggs content of a sewage sludge subjected to composting process. (Author) 12 refs.

  7. Fabrication of solenoid-type inductor with electroplated NiFe magnetic core

    International Nuclear Information System (INIS)

    Gao Xiaoyu; Cao Ying; Zhou Yong; Ding Wen; Lei Chong; Chen Jian

    2006-01-01

    Solenoid-type inductor with ultra-low profile was fabricated by MEMS (Microelectromechanical systems) technique. NiFe film was electroplated as the magnetic core, and polyimide with a low relative permittivity was used as the insulation material. In the fabrication process, UV-LIGA, dry etching, fine polishing and electroplating technique have been adopted to achieve high performance of the solenoid-type inductor. The inductor was in size of 1.5 mmx0.9 mmx0.1 mm with coil width of 20 μm and aspect ratio of 5:1. The inductance and the quality factor were 0.42-0.345 μH and 1.8-5.3 in the frequency range of 1-10 MHz, respectively

  8. Changes in the Strength of the Polymer Concrete Used in the Electroplating Vats Under Operational Load

    Directory of Open Access Journals (Sweden)

    Radna Lidia

    2017-12-01

    Full Text Available Due to the strong and aggressive electrolyte media and thermal load, design of the electroplating vats in the copper industry often relies on the resin concrete. The article presents the results of the strength tests of the polymer concrete based on the "Derakane" resin, used in the construction of electroplating vats. Samples were taken from the real vats - both new and 17-year old. Strength tests included compression and bending tensile strength test. To assess the effect of operational conditions the tests were performed on the same-age vats, some of which were never used while others were subjected to the operational load. During the operation, the vats sustained load of the anode and cathode weights, cyclic electrolyte loading with a temperatures up to 60°C. As a result, it was noted that the operational conditions led to the increased strength of the polymer concrete material.

  9. Changes in the Strength of the Polymer Concrete Used in the Electroplating Vats Under Operational Load

    Science.gov (United States)

    Radna, Lidia; Sakharov, Volodymyr

    2017-12-01

    Due to the strong and aggressive electrolyte media and thermal load, design of the electroplating vats in the copper industry often relies on the resin concrete. The article presents the results of the strength tests of the polymer concrete based on the "Derakane" resin, used in the construction of electroplating vats. Samples were taken from the real vats - both new and 17-year old. Strength tests included compression and bending tensile strength test. To assess the effect of operational conditions the tests were performed on the same-age vats, some of which were never used while others were subjected to the operational load. During the operation, the vats sustained load of the anode and cathode weights, cyclic electrolyte loading with a temperatures up to 60°C. As a result, it was noted that the operational conditions led to the increased strength of the polymer concrete material.

  10. Cleaner Production Practices, Environmental Management and National Policy Development in Malaysia for Electroplating Enterprises

    DEFF Research Database (Denmark)

    Wangel, Arne; Mohamed, Maketab; Agamuthu, P.

    2004-01-01

    -operation for Environment and Development (DANCED), Ministry of Environment and Energy. SMEs were targeted within three sectors: Textile, food and electroplating industries. The paper illustrates the change process from the perspective of electroplating SMEs by reviewing the cleaner production options chosen, presenting...... figures on the results achieved, and discussing the experiences gained. Reviewing the approach and results of the Centre, as well as the status of cleaner production (CP) in Malaysia, the paper outlines the challenges for national policy making, when moving from promotion by project intervention towards...... sustainable practices in the SME sector at large. The paper draws upon data collection conducted by the research project 'A Study on Promotion and Implementation of Cleaner Production Practices in Malaysian Industry - Development of a National Program and Action Plan for Promotion of Cleaner Production'....

  11. Study of the electroplating mechanism and physicochemical proprieties of deposited Ni-W-Silicate composite alloy

    International Nuclear Information System (INIS)

    Sassi, W.; Dhouibi, L.; Berçot, P.; Rezrazi, M.; Triki, E.

    2014-01-01

    In this work, layers based on Nickel-Tungsten (Ni-W) were electroplated from citrate-ammonia bath with and without silicate addition. Firstly, Electrochemical Quartz Crystal Microbalance (EQCM) and Global Discharge Optical Emission Spectroscopy (GDOES) were used to investigate the electroplating mechanism of both coatings. The gain mass was 14 and 4.13 μg cm −2 for Ni-W-Sil and Ni-W coatings, respectively. Secondly, the morphology of the composite alloy shows a smooth and homogenous surface with compact cauliflower like-structure identified as silicate incorporation. Finally, after a long immersion into chloride solution, Ni-W-Sil composite film showed a good surface stability and a remarkable mechanical hardness. These proprieties enhanced the electrochemical behavior of the composite alloy

  12. Hazardous materials

    Science.gov (United States)

    ... substances that could harm human health or the environment. Hazardous means dangerous, so these materials must be ... M. is also a founding member of Hi-Ethics and subscribes to the principles of the Health ...

  13. ''Hazardous'' terminology

    International Nuclear Information System (INIS)

    Powers, J.

    1991-01-01

    A number of terms (e.g., ''hazardous chemicals,'' ''hazardous materials,'' ''hazardous waste,'' and similar nomenclature) refer to substances that are subject to regulation under one or more federal environmental laws. State laws and regulations also provide additional, similar, or identical terminology that may be confused with the federally defined terms. Many of these terms appear synonymous, and it easy to use them interchangeably. However, in a regulatory context, inappropriate use of narrowly defined terms can lead to confusion about the substances referred to, the statutory provisions that apply, and the regulatory requirements for compliance under the applicable federal statutes. This information Brief provides regulatory definitions, a brief discussion of compliance requirements, and references for the precise terminology that should be used when referring to ''hazardous'' substances regulated under federal environmental laws. A companion CERCLA Information Brief (EH-231-004/0191) addresses ''toxic'' nomenclature

  14. Enhanced sludge washing evaluation plan

    Energy Technology Data Exchange (ETDEWEB)

    Jensen, R.D.

    1994-09-01

    The Tank Waste Remediation System (TWRS) Program mission is to store, treat, and immobilize highly radioactive Hanford Site waste (current and future tank waste and the strontium/cesium capsules) in an environmentally sound, safe, and cost-effective manner. The scope of the TWRS Waste Pretreatment Program is to treat tank waste and separate that waste into HLW and LLW fractions and provide additional treatment as required to feed LLW and HLW immobilization facilities. Enhanced sludge washing was chosen as the baseline process for separating Hanford tank waste sludge. Section 1.0 briefly discusses the purpose of the evaluation plan and provides the background that led to the choice of enhanced sludge washing as the baseline process. Section 2.0 provides a brief summary of the evaluation plan details. Section 3.0 discusses, in some detail, the technical work planned to support the evaluation of enhanced sludge washing. Section 4.0 briefly discusses the potential important of policy issues to the evaluation. Section 5.0 discusses the methodology to be used in the evaluation process. Section 6.0 summarizes the milestones that have been defined to complete the enhanced sludge washing evaluation and provides a summary schedule to evaluate the performance of enhanced sludge washing. References are identified in Section 7.0, and additional schedule and milestone information is provided in the appendices.

  15. Enhanced sludge washing evaluation plan

    International Nuclear Information System (INIS)

    Jensen, R.D.

    1994-09-01

    The Tank Waste Remediation System (TWRS) Program mission is to store, treat, and immobilize highly radioactive Hanford Site waste (current and future tank waste and the strontium/cesium capsules) in an environmentally sound, safe, and cost-effective manner. The scope of the TWRS Waste Pretreatment Program is to treat tank waste and separate that waste into HLW and LLW fractions and provide additional treatment as required to feed LLW and HLW immobilization facilities. Enhanced sludge washing was chosen as the baseline process for separating Hanford tank waste sludge. Section 1.0 briefly discusses the purpose of the evaluation plan and provides the background that led to the choice of enhanced sludge washing as the baseline process. Section 2.0 provides a brief summary of the evaluation plan details. Section 3.0 discusses, in some detail, the technical work planned to support the evaluation of enhanced sludge washing. Section 4.0 briefly discusses the potential important of policy issues to the evaluation. Section 5.0 discusses the methodology to be used in the evaluation process. Section 6.0 summarizes the milestones that have been defined to complete the enhanced sludge washing evaluation and provides a summary schedule to evaluate the performance of enhanced sludge washing. References are identified in Section 7.0, and additional schedule and milestone information is provided in the appendices

  16. Improving material and energy recovery from the sewage sludge and biomass residues

    Energy Technology Data Exchange (ETDEWEB)

    Kliopova, Irina, E-mail: irina.kliopova@ktu.lt; Makarskienė, Kristina

    2015-02-15

    Highlights: • SRF production from 10–40 mm fraction of pre-composted sludge and biomass residues. • The material and energy balance of compost and SRF production. • Characteristics of raw materials and classification of produced SRF. • Results of the efficiency of energy recovery, comparison analysis with – sawdust. - Abstract: Sewage sludge management is a big problem all over the world because of its large quantities and harmful impact on the environment. Energy conversion through fermentation, compost production from treated sludge for agriculture, especially for growing energetic plants, and treated sludge use for soil remediation are widely used alternatives of sewage sludge management. Recently, in many EU countries the popularity of these methods has decreased due to the sewage sludge content (heavy metals, organic pollutions and other hazards materials). This paper presents research results where the possibility of solid recovered fuel (SRF) production from the separate fraction (10–40 mm) of pre-composted materials – sewage sludge from municipal waste water treatment plant and biomass residues has been evaluated. The remaining fractions of pre-composted materials can be successfully used for compost or fertiliser production, as the concentration of heavy metals in the analysed composition is reduced in comparison with sewage sludge. During the experiment presented in this paper the volume of analysed biodegradable waste was reduced by 96%: about 20% of input biodegradable waste was recovered to SRF in the form of pellets with 14.25 MJ kg{sup −1} of the net calorific value, about 23% were composted, the rest – evaporated and discharged in a wastewater. The methods of material-energy balances and comparison analysis of experiment data have been chosen for the environmental impact assessment of this biodegradable waste management alternative. Results of the efficiency of energy recovery from sewage sludge by SRF production and burning

  17. Improving material and energy recovery from the sewage sludge and biomass residues

    International Nuclear Information System (INIS)

    Kliopova, Irina; Makarskienė, Kristina

    2015-01-01

    Highlights: • SRF production from 10–40 mm fraction of pre-composted sludge and biomass residues. • The material and energy balance of compost and SRF production. • Characteristics of raw materials and classification of produced SRF. • Results of the efficiency of energy recovery, comparison analysis with – sawdust. - Abstract: Sewage sludge management is a big problem all over the world because of its large quantities and harmful impact on the environment. Energy conversion through fermentation, compost production from treated sludge for agriculture, especially for growing energetic plants, and treated sludge use for soil remediation are widely used alternatives of sewage sludge management. Recently, in many EU countries the popularity of these methods has decreased due to the sewage sludge content (heavy metals, organic pollutions and other hazards materials). This paper presents research results where the possibility of solid recovered fuel (SRF) production from the separate fraction (10–40 mm) of pre-composted materials – sewage sludge from municipal waste water treatment plant and biomass residues has been evaluated. The remaining fractions of pre-composted materials can be successfully used for compost or fertiliser production, as the concentration of heavy metals in the analysed composition is reduced in comparison with sewage sludge. During the experiment presented in this paper the volume of analysed biodegradable waste was reduced by 96%: about 20% of input biodegradable waste was recovered to SRF in the form of pellets with 14.25 MJ kg −1 of the net calorific value, about 23% were composted, the rest – evaporated and discharged in a wastewater. The methods of material-energy balances and comparison analysis of experiment data have been chosen for the environmental impact assessment of this biodegradable waste management alternative. Results of the efficiency of energy recovery from sewage sludge by SRF production and burning

  18. Hazardous Chemicals

    Centers for Disease Control (CDC) Podcasts

    Chemicals are a part of our daily lives, providing many products and modern conveniences. With more than three decades of experience, The Centers for Disease Control and Prevention (CDC) has been in the forefront of efforts to protect and assess people's exposure to environmental and hazardous chemicals. This report provides information about hazardous chemicals and useful tips on how to protect you and your family from harmful exposure.

  19. Welding hazards

    International Nuclear Information System (INIS)

    Khan, M.A.

    1992-01-01

    Welding technology is advancing rapidly in the developed countries and has converted into a science. Welding involving the use of electricity include resistance welding. Welding shops are opened in residential area, which was causing safety hazards, particularly the teenagers and children who eagerly see the welding arc with their naked eyes. There are radiation hazards from ultra violet rays which irritate the skin, eye irritation. Welding arc light of such intensity could damage the eyes. (Orig./A.B.)

  20. X-ray fluorescence analysis of metal concentration in an alloy electroplating bath

    International Nuclear Information System (INIS)

    Hines, R.A.

    1980-06-01

    An energy-dispersive x-ray fluorescence analysis system has been developed for rapid, simultaneous analysis of gold and copper concentrations in an aqueous electroplating bath. The speed and repeatability of the system make it well suited for in-process control. Data collection and reduction are automatic. The analysis requires less than 10 minutes from taking the sample to printing the gold and copper concentrations

  1. Development of copper electroplating for large accelerating structures for heavy-ion fusion

    International Nuclear Information System (INIS)

    Klimczak, G.W.; Stockley, R.L.

    1981-01-01

    The purpose of this investigation was to determine the effects of changes in operating parameters on the physical and mechanical properties of high electrical conductivity electrodeposits. Based upon the information discerned from the small-scale laboratory evaluation, the process was geared up to a full-scale operation. An engineering study was required to determine the proper electroplating parameters to be utilized within the constraints of a commercial electroplater

  2. Novel Dual Stage Membrane Bioreactor for the Continuous Remediation of Electroplating Wastewater

    OpenAIRE

    B. A. Q. Santos; S. K. O. Ntwampe; G. Muchatibaya

    2013-01-01

    In this study, the designed dual stage membrane bioreactor (MBR) system was conceptualized for the treatment of cyanide and heavy metals in electroplating wastewater. The design consisted of a primary treatment stage to reduce the impact of fluctuations and the secondary treatment stage to remove the residual cyanide and heavy metal contaminants in the wastewater under alkaline pH conditions. The primary treatment stage contained hydrolyzed Citrus sinensis (C. sinensis) p...

  3. Electroplated reticulated vitreous carbon current collectors for lead-acid batteries: opportunities and challenges

    Science.gov (United States)

    Gyenge, Elod; Jung, Joey; Mahato, Basanta

    Reticulated, open-cell structures based on vitreous carbon substrates electroplated with a Pb-Sn (1 wt.%) alloy were investigated as current collectors for lead-acid batteries. Scanning and backscattered electron microscopy, cyclic voltammetry, anodic polarization and flooded 2 V single-cell battery testing was employed to characterize the performance of the proposed collectors. A battery equipped with pasted electroplated reticulated vitreous carbon (RVC) electrodes of 137 cm 2 geometric area, at the time of manuscript submission, completed 500 cycles and over 1500 h of continuous operation. The cycling involved discharges at 63 A kg PAM-1 corresponding to a nominal 0.75 h rate and a positive active mass (PAM) utilization efficiency of 21%. The charging protocol was composed of two voltage limited (i.e. 2.6 V/cell), constant current steps of 35 and 9.5 A kg PAM-1, respectively, with a total duration of about 2 h. The charge factor was 1.05-1.15. The observed cycling behavior in conjunction with the versatility of electrodeposition to produce application-dependent optimized lead alloy coating thickness and composition shows promise for the development of lead-acid batteries using electroplated reticulated vitreous carbon collectors.

  4. Chemometrics models for assessment of oxidative stress risk in chrome-electroplating workers.

    Science.gov (United States)

    Zendehdel, Rezvan; Shetab-Boushehri, Seyed Vahid; Azari, Mansoor R; Hosseini, Vajihe; Mohammadi, Hamidreza

    2015-04-01

    Oxidative stress is the main cause of hexavalant chromium-induced damage in chrome electroplating workers. The main goal of this study is toxicity analysis and the possibility of toxicity risk categorizing in the chrome electroplating workers based on oxidative stress parameters as prognostic variables. We assessed blood chromium levels and biomarkers of oxidative stress such as lipid peroxidation, thiol (SH) groups and antioxidant capacity of plasma. Data were subjected to principle component analysis (PCA) and artificial neuronal network (ANN) to obtain oxidative stress pattern for chrome electroplating workers. Blood chromium levels increased from 4.42 ppb to 10.6 ppb. Induction of oxidative stress was observed by increased in lipid peroxidation (22.38 ± 10.47 μM versus 14.74 ± 4.82 μM, p chrome electroplaters. The result showed multivariate modeling can be interpreted as the induced biochemical toxicity in the workers exposed to hexavalent chromium. Different occupation groups were assessed on the basis of risk level of oxidative stress which could further justify proceeding engineering control measures.

  5. Synthesis of Quaternary Ammonium Salts Based on Diketopyrrolopyrroles Skeletons and Their Applications in Copper Electroplating.

    Science.gov (United States)

    Chen, Biao; Xu, Jie; Wang, Limin; Song, Longfeng; Wu, Shengying

    2017-03-01

    A series of DPP derivatives bearing quaternary ammonium salt centers with different lengths of carbon chains have been designed and synthesized. Their inhibition actions on copper electroplating were first investigated. A total of four diketopyrrolopyrrole (DPP) derivatives showed different inhibition capabilities on copper electroplating. To investigate interactions between metal surface and additives, we used quantum chemical calculations. Static and dynamic surface tension of four DPP derivatives had been measured, and the results showed DPP-10C (1c) with a faster-decreasing rate of dynamic surface tension among the four derivatives, which indicated higher adsorption rate of additive on the cathode surface and gives rise to stronger inhibiting effect of copper electrodeposition. Then, DPP-10C (1c) as the representative additive, was selected for the systematic study of the leveling influence during microvia filling through comprehensive electroplating tests. In addition, field-emission scanning electron microscope images and X-ray diffraction results showed the surface morphology, which indicated that addition of DPP derivative (1c) could lead a fine copper deposit and cause the preferential orientations of copper deposits to change from [220] to [111], which happened in particular at higher concentrations.

  6. Microbial Fuel Cell Inoculated with Ochrobactrum Tritici KCC210 for Chromium (VI) Measurement in Electroplating Wastewater

    Science.gov (United States)

    Kuo, Jongtar; Kuo, Juiling; Cheng, Chiuyu; Chung, Yingchien

    2018-01-01

    Many methods/techniques have been developed for Cr(VI) measurement, but they are often conducted offsite or/and cannot provide real-time for Cr(VI) monitoring. A microbial fuel cell (MFC) is a self-sustaining device and has great potential as a biosensor for in situ Cr(VI) measurement, especially for wastewater generated from different electroplating units. In this study, Ochrobactrum tritici KCC210, a facultatively anaerobic, Cr(VI)-reducing, and exoelectrogenic bacterium, was isolated and inoculated into the MFC to evaluate its feasibility as a Cr(VI) biosensor. The results indicated that O. tritici KCC210 exhibited high adaptability to pH, and temperature under anaerobic conditions. The maximum power density of the MFC biosensor was 17.5±0.9 mW/m2 at 2,000 Ω. A good linear relationship was observed between the Cr(VI) concentration (10-80 mg/L) and voltage output. The stable performance of the MFC biosensor indicated its potential as a reliable biosensor system. Moreover, the developed MFC biosensor is a simple device that can accurately measure Cr(VI) concentrations in the actual electroplating wastewater generated from different electroplating units within 15 min with low deviations (-1.8% to 7.8%) in comparison with the values determined using standard method. Thus, the MFC biosensor can measure Cr(VI) concentrations in situ in the effluents and has potential as an early warning detection device.

  7. Development of Cr Electroplated Cladding Tube for preventing Fuel-Cladding Chemical Interaction (FCCI)

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jun Hwan; Woo, Je Woong; Kim, Sung Ho; Cheon, Jin Sik; Lee, Byung Oon; Lee, Chan Bock [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    Metal fuel has been selected as a candidate fuel in the SFR because of its superior thermal conductivity as well as enhanced proliferation resistance in connection with the pyroprocessing. However, metal fuel suffers eutectic reaction (Fuel Cladding Chemical Interaction, FCCI) with the fuel cladding made of stainless steel at reactor operating temperature so that cladding thickness gradually reduces to endanger reactor safety. In order to mitigate FCCI, barrier concept has been proposed between the fuel and the cladding in designing fuel rod. Regarding this, KAERI has initiated barrier cladding development to prevent interdiffusion process as well as enhance the SFR fuel performance. Previous study revealed that Cr electroplating has been selected as one of the most promising options because of its technical and economic viability. This paper describes the development status of the Cr electroplating technology for the usage of fuel rod in SFR. This paper summarizes the status of Cr electroplating technology to prevent FCCI in metal fuel rod. It has been selected for the ease of practical application at the tube inner surface. Technical scoping, performance evaluation and optimization have been carried out. Application to the tube inner surface and in-pile test were conducted which revealed as effective.

  8. Improving Impedance of Implantable Microwire Multi-Electrode Arrays by Ultrasonic Electroplating of Durable Platinum Black

    Science.gov (United States)

    Desai, Sharanya Arcot; Rolston, John D.; Guo, Liang; Potter, Steve M.

    2010-01-01

    Implantable microelectrode arrays (MEAs) have been a boon for neural stimulation and recording experiments. Commercially available MEAs have high impedances, due to their low surface area and small tip diameters, which are suitable for recording single unit activity. Lowering the electrode impedance, but preserving the small diameter, would provide a number of advantages, including reduced stimulation voltages, reduced stimulation artifacts and improved signal-to-noise ratio. Impedance reductions can be achieved by electroplating the MEAs with platinum (Pt) black, which increases the surface area but has little effect on the physical extent of the electrodes. However, because of the low durability of Pt black plating, this method has not been popular for chronic use. Sonicoplating (i.e. electroplating under ultrasonic agitation) has been shown to improve the durability of Pt black on the base metals of macro-electrodes used for cyclic voltammetry. This method has not previously been characterized for MEAs used in chronic neural implants. We show here that sonicoplating can lower the impedances of microwire multi-electrode arrays (MMEA) by an order of magnitude or more (depending on the time and voltage of electroplating), with better durability compared to pulsed plating or traditional DC methods. We also show the improved stimulation and recording performance that can be achieved in an in vivo implantation study with the sonicoplated low-impedance MMEAs, compared to high-impedance unplated electrodes. PMID:20485478

  9. Biosynthesis of silver nanoparticles by Pseudomonas spp. isolated from effluent of an electroplating industry.

    Science.gov (United States)

    Punjabi, Kapil; Yedurkar, Snehal; Doshi, Sejal; Deshapnde, Sunita; Vaidya, Shashikant

    2017-08-01

    The aim of this study was to isolate and screen bacteria from soil and effluent of electroplating industries for the synthesis of silver nanoparticles and characterize the potential isolate. Soil and effluent of electroplating industries from Mumbai were screened for bacteria capable of synthesizing silver nanoparticles. From two soils and eight effluent samples 20 bacterial isolates were obtained, of these, one was found to synthesize silver nanoparticles. Synthesis of silver nanoparticle by bacteria was confirmed by undertaking characterization studies of nanoparticles that involved spectroscopy and electron microscopic techniques. The potential bacteria was found to be Gram-negative short rods with its biochemical test indicating Pseudomonas spp . Molecular characterization of the isolate by 16S r DNA sequencing was carried out which confirmed its relation to Pseudomonas hibiscicola ATCC 19867. Stable nanoparticles synthesized were 50 nm in size and variable shapes as seen in SEM micrographs. The XRD and FTIR confirmed the crystalline structure of nanoparticles and presence of biomolecules mainly proteins as agents for reduction and capping of nanoparticles. The study demonstrates synthesis of nanoparticles by bacteria from effluent of electroplating industry. This can be used for large scale synthesis of nanoparticles by cost effective and environmentally benign mode of synthesis.

  10. Solid State Culture Conditions for Composting Sewage Sludge

    Directory of Open Access Journals (Sweden)

    N.A. Kabbashi

    2012-10-01

    Full Text Available Composting is applied to treat sewage sludge from treatment plants to enhance its quality and suitability for agricultural use. In this work the optimal conditions for composting sewage sludge from domestic wastewater treatment plants in a horizontal drum bioreactor (HDB were investigated. This study investigated the physico-chemical conditions affecting the use of filamentous fungi in composting. The average number of faecal coliforms was 2.3  107 bacteria/g waste dry weight at the beginning of the composting process, and decreased considerably to 8.2  103, 8.1  103, 8.5  103, 8.0  103,and 8.4  103 bacteria/g, respectively for experiments T1 to T5. This decrease was presumably the result of raising temperature. The phase of hygienisation was marked by a very significant decrease in the number of E. coli cells (1.8  107, to 3.7  103, 3.8  103, 3.3  103, 3.2  103, and 3.6  103 bacteria/g for T1 to T5 experiments, respectively: A second aspect was the investigation of a possible reduction of hazardous pollutants.  The highest concentration was for Fe and the lowest for Pb, showing that Fe is the most loosely bound to the sewage sludge organic matrix and Pb the most strongly bound, the Cd reduction by composting was more than 50%.Keywords: Sewage sludge, compost, horizontal drum bioreactor, hazardous.

  11. Heating value characteristics of sewage sludge: a comparative study of different sludge types

    International Nuclear Information System (INIS)

    Kim, Young-JU.; Kang, Hae-Ok.; Qureshi, T.I.

    2005-01-01

    Heating value characteristics of three different types of sludge, i.e. domestic sewage sludge, industrial sludge, and industrial + domestic sewage sludge were investigated. Industrial + domestic sewage sludge (thickened) showed the highest heating value (5040 kcal/kg) than other sludge types. This may be due to increased amount of organic matter presents in thickened sludge than de-watered sludge. A gradual increase in organic matter of the sludge was observed with the increase of the moisture contents. Heating value of the sludge having 60% moisture contents was found in the range between 924-1656 kcal/kg and this amount was higher than the minimum heating value (800 kcal/kg) required sustaining auto thermal combustion in sludge incineration process. Energy consumption requirement for pre drying sludge operations revealed that industrial sludge (de-watered) required the minimum cost (13 $/ton of sludge) to make it a sludge of fuel grade (60% W), while mixed sludge cost the highest amount for its pre-drying operations. (author)

  12. PENGARUH JENIS ANODA PADA PROSES PEMULIHAN LOGAM NIKEL DARI TIRUAN AIR LIMBAH ELECTROPLATING MENGGUNAKAN SEL ELEKTRODEPOSISI

    Directory of Open Access Journals (Sweden)

    Djaenudin Dhaenudin

    2013-11-01

    Full Text Available EFFECT OF ANODES TYPES ON NICKEL RECOVERY FROM SYNTHETIC ELECTROPLATING WASTE ELECTRODEPOSITION CELLS. A study concerning the recovery of nickel from electroplating wastewater artificial solution. The study was conducted with a batch system using electrodeposition cell consisting of two spaces separated by water hyacinth leaf, copper cathode plate, H2SO4 solution anolyte, catholyte solution of NiSO4 plus NaCl supporting electrolyte and anode varied. Electrodeposition performed at the direct current of 5V power for 4 hours each run. The research objective was to obtain the best anode in nickel electrodeposition process of electroplating waste artificial solution. Graphite, stainless steel type AISI 316 and the lead were used as a variation of the anode. Concentration of nickel in the catholyte at baseline 2200 mg/L. The results showed that the anode was a graphite anode with best value decreased by 72.44% nickel concentration, deposition of nickel on the cathode of 0.188 grams and specific energy values ​​of 6.1625 kWh/kg.nickel.   Telah dilakukan penelitian tentang pemulihan logam nikel dari larutan tiruan air limbah electroplating. Penelitian dilakukan dengan sistem batch menggunakan sel elektrodeposisi yang terdiri dari dua ruang yang dipisahkan dengan daun eceng gondok, katoda pelat tembaga, anolit larutan H2SO4, katolit larutan NiSO4 ditambah elektrolit pendukung larutan NaCl dan anoda divariasikan. Elektrodeposisi dilakukan pada listrik searah sebesar 5V selama 4 jam setiap tempuhan. Tujuan penelitian adalah memperoleh anoda terbaik pada proses elektrodeposisi nikel dari larutan tiruan limbah electroplating. Grafit, Stainless Steel  tipe AISI 316 dan timbal digunakan sebagai variasi jenis anoda. Konsentrasi nikel dalam katolit pada awal penelitian 2200 mg/L. Hasil penelitian menunjukkan bahwa anoda grafit merupakan anoda yang paling baik dengan nilai penurunan konsentrasi nikel sebesar 72,44%, deposisi nikel di katoda sebesar 0

  13. The treatment of chromium containing wastewater using electrocoagulation and the production of ceramic pigments from the resulting sludge.

    Science.gov (United States)

    Tezcan Un, Umran; Onpeker, Suzan Eroglu; Ozel, Emel

    2017-09-15

    This research experimentally investigates the treatment of authentic electroplating wastewater with high Cr(VI) content by electrocoagulation with the obtained sludge being reused as a raw material to produce inorganic pigments. A zero waste process is introduced to help conserve resources and to minimize environmental effects. The effects of operational parameters on electrocoagulation are determined in a batch stirred reactor using an iron electrode. The best performance was observed when a current density 20 mA/cm 2 , pH 2.4 and 0.05 M NaCl electrolyte were maintained. The initial Cr(VI) concentration of 1000 mg/L was almost completely abated (∼100%) at an energy cost of 2.68 kWh/m 3 , fulfilling the EPA guideline of 2.77 mg/L within a single step process. The sludge was characterized using XRD and XRF showing that the sludge is a rich source of iron and chromium and can be reused to produce value added ceramic pigments. Pigments prepared in this way appeared to be reddish brown and black color in transparent glaze and were also characterized using XRD and XRF. In this study, a zero waste process is successfully introduced with ∼100% Cr(VI) removal, with subsequent reuse of the resulting sludge. Copyright © 2017 Elsevier Ltd. All rights reserved.

  14. The hydraulic transportation of thickened sludges

    African Journals Online (AJOL)

    driniev

    non-Newtonian sludges (Xu et al., 1993; Spinosa and Lotita, 2001; .... [11]. Analysis and typical applications. Laminar/turbulent transition. For most sewage sludges the ... on Transport and Sedimentation of Solid Particles - Ghent, September.

  15. Microbiological aspects of granular methanogenic sludge

    NARCIS (Netherlands)

    Dolfing, J.

    1987-01-01

    The settling characteristics of anaerobic sludge are enhanced by the formation of microbial conglomerates. Various types of conglomerates having different structures, were distinguished in the present study, viz. granules, pellets and flocs (chapter 1). Granular methanogenic sludge, often

  16. Radiation hygienization of raw sewage sludge

    International Nuclear Information System (INIS)

    Shah, M.R.; Lavale, D.S.; Rawat, P.; Benny, P.G.; Sharma, A.K.; Dey, G.R.; Bhave, V.

    2001-01-01

    'Radiation treatment of municipal sewage sludge can achieve resource conservation and recovery objectives. The liquid sludge irradiator of Sludge Hygienization Research Irradiator at Baroda (India) was operated for generating data on treatment of raw sludge containing 3-4 % solids. The plant system was modified for irradiating raw sludge without affecting basic irradiator initially designed to treat digested sludge. Hourly samples were analysed for estimation of disinfection dose requirement. Sand separated from the sludge was used as in-situ dosimeter by making use of its thermoluminescence property. Investigations are being carried out for regrowth of Total Coliforms in the sludge samples from this irradiator. Possibility of inadequate treatment due to geometric configuration of irradiator is being checked. (author)

  17. Biological sludge solubilisation for reduction of excess sludge production in wastewater treatment process.

    Science.gov (United States)

    Yamaguchi, T; Yao, Y; Kihara, Y

    2006-01-01

    A novel sludge disintegration system (JFE-SD system) was developed for the reduction of excess sludge production in wastewater treatment plants. Chemical and biological treatments were applied to disintegrate excess sludge. At the first step, to enhance biological disintegration, the sludge was pretreated with alkali. At the second step, the sludge was disintegrated by biological treatment. Many kinds of sludge degrading microorganisms integrated the sludge. The efficiency of the new sludge disintegration system was confirmed in a full-scale experiment. The JFE-SD system reduced excess sludge production by approximately 50% during the experimental period. The quality of effluent was kept at quite a good level. Economic analysis revealed that this system could significantly decrease the excess sludge treatment cost.

  18. The role and control of sludge age in biological nutrient removal activated sludge systems.

    Science.gov (United States)

    Ekama, G A

    2010-01-01

    The sludge age is the most fundamental and important parameter in the design, operation and control of biological nutrient removal (BNR) activated sludge (AS) systems. Generally, the better the effluent and waste sludge quality required from the system, the longer the sludge age, the larger the biological reactor and the more wastewater characteristics need to be known. Controlling the reactor concentration does not control sludge age, only the mass of sludge in the system. When nitrification is a requirement, sludge age control becomes a requirement and the secondary settling tanks can no longer serve the dual purpose of clarifier and waste activated sludge thickeners. The easiest and most practical way to control sludge age is with hydraulic control by wasting a defined proportion of the reactor volume daily. In AS plants with reactor concentration control, nitrification fails first. With hydraulic control of sludge age, nitrification will not fail, rather the plant fails by shedding solids over the secondary settling tank effluent weirs.

  19. Sludge batch 9 simulant runs using the nitric-glycolic acid flowsheet

    Energy Technology Data Exchange (ETDEWEB)

    Lambert, D. P. [Savannah River Site (SRS), Aiken, SC (United States); Williams, M. S. [Savannah River Site (SRS), Aiken, SC (United States); Brandenburg, C. H. [Savannah River Site (SRS), Aiken, SC (United States); Luther, M. C. [Savannah River Site (SRS), Aiken, SC (United States); Newell, J. D. [Savannah River Site (SRS), Aiken, SC (United States); Woodham, W. H. [Savannah River Site (SRS), Aiken, SC (United States)

    2016-11-01

    Testing was completed to develop a Sludge Batch 9 (SB9) nitric-glycolic acid chemical process flowsheet for the Defense Waste Processing Facility’s (DWPF) Chemical Process Cell (CPC). CPC simulations were completed using SB9 sludge simulant, Strip Effluent Feed Tank (SEFT) simulant and Precipitate Reactor Feed Tank (PRFT) simulant. Ten sludge-only Sludge Receipt and Adjustment Tank (SRAT) cycles and four SRAT/Slurry Mix Evaporator (SME) cycles, and one actual SB9 sludge (SRAT/SME cycle) were completed. As has been demonstrated in over 100 simulations, the replacement of formic acid with glycolic acid virtually eliminates the CPC’s largest flammability hazards, hydrogen and ammonia. Recommended processing conditions are summarized in section 3.5.1. Testing demonstrated that the interim chemistry and Reduction/Oxidation (REDOX) equations are sufficient to predict the composition of DWPF SRAT product and SME product. Additional reports will finalize the chemistry and REDOX equations. Additional testing developed an antifoam strategy to minimize the hexamethyldisiloxane (HMDSO) peak at boiling, while controlling foam based on testing with simulant and actual waste. Implementation of the nitric-glycolic acid flowsheet in DWPF is recommended. This flowsheet not only eliminates the hydrogen and ammonia hazards but will lead to shorter processing times, higher elemental mercury recovery, and more concentrated SRAT and SME products. The steady pH profile is expected to provide flexibility in processing the high volume of strip effluent expected once the Salt Waste Processing Facility starts up.

  20. Hazardous Chemicals

    Centers for Disease Control (CDC) Podcasts

    2007-04-10

    Chemicals are a part of our daily lives, providing many products and modern conveniences. With more than three decades of experience, The Centers for Disease Control and Prevention (CDC) has been in the forefront of efforts to protect and assess people's exposure to environmental and hazardous chemicals. This report provides information about hazardous chemicals and useful tips on how to protect you and your family from harmful exposure.  Created: 4/10/2007 by CDC National Center for Environmental Health.   Date Released: 4/13/2007.

  1. Integral study of sewage sludges

    International Nuclear Information System (INIS)

    1994-01-01

    Sewage sludges are the by-product generated during the treatment process of waste water, and they are conformed by a solid phase which origin is the accumulation of pollutant materials which has been added to water during natural and anthropogenic activities. Its handling is one of the most serious problems faced by water treatment plants which involve the production, gathering, transportation, re utilization and final disposal of sewage sludges. The main purpose of this project is to perform a technical evaluation of the process of sewage sludge irradiation for its possible application as a choice for treatment and final disposal. Irradiation with gammas from Cobalt-60 shows effectiveness in disinfestation of sewage sludges, since they reduce six times the microbial population with a 7 KGy dose. In like manners with doses of 10 KGy is possible to bring down in 70 % the concentration of organic compounds, as well as to eliminate the presence of 6 to 22 organic compounds on samples of sewage sludges. The whole content of this work is presented in six sections: Introduction, Antecedents, Methodology, Conclusions, Suggestions and Bibliography. (Author)

  2. Excess sludge reduction in activated sludge processes by integrating ultrasound treatment

    International Nuclear Information System (INIS)

    Perez-Elvira, S.; Fdz-Polanco, M.; Plaza, F. I.; Garralon, G.; Fdz-Polanco, F.

    2009-01-01

    Biological sludge produced in the activated sludge process can be minimised modifying the water line, the sludge line or the final disposal strategy. Selecting the water line the general idea is to reduce the sludge producing the yield coefficient by means of the called lysis cryptic growth process. The main techniques referenced in literature are onization, chlorination and chemical and heat treatment. Ultrasounds are widely used to increase anaerobic biodegradability but are not reported as system to control excess sludge production. (Author)

  3. Sewage sludge disposal-requirements, expense and acceptance; Klaerschlammentsorgung zwischen Anspruch, Aufwand und Akzeptanz

    Energy Technology Data Exchange (ETDEWEB)

    Gruenebaum, T. [Ruhrverband, Essen (Germany)

    1997-02-01

    Production of sewage sludges is unavoidable at wastewater treatment. Sewage sludges shall be used in agriculture. Although the content of hazardous substances in sewage sludges has obviously been minimized, the use of those sludges is limited because of the low acceptance in agriculture and food industry. Therefore it is necessary to build up methods of disposal which make possible and ensure a medium- or even longtime disposal. Incineration seems to be the solution since the requirements for landfill of sewage sludges have been renewed. The currently valid transitional regulation lead to remarkable reactions of the disposal market. The plans for sewage sludge disposal have to agree with the principles of environmental protection, safety, economic efficiency, good realization and operational handling. (orig.) [Deutsch] Bei der Abwasserreinigung faellt Klaerschlamm an. Dieser ist moeglichst in der Landwirtschaft zu verwerten. Obwohl die Schadstoffgehalte der Klaerschlaemme in den letzten 15 Jahren sehr deutlich gesunken sind, ist der Einsatz durch Akzeptanzprobleme in der Landwirtschaft und bei der Nahrungsmittelindustrie limitiert. Es gilt deshalb, Entsorgungspfade aufzubauen, die eine mittel- und langfristige Sicherung der Entsorgung ermoeglichen. Nach den neueren Anforderungen an eine Deponierung ist demnach immer eine Verbrennung vorzusehen. Die z.Z. noch geltende Uebergangsregelung hat zu massiven Reaktionen des Entsorgungsmarktes gefuehrt. Die Planungen zur Klaerschlammentsorgung muessen sich an den Grundsaetzen der Umsetzbarkeit und betrieblichen Handhabbarkeit ausrichten. (orig.)

  4. Recovery of energy and iron from oily sludge pyrolysis in a fluidized bed reactor.

    Science.gov (United States)

    Qin, Linbo; Han, Jun; He, Xiang; Zhan, Yiqiu; Yu, Fei

    2015-05-01

    In the steel industry, about 0.86 ton of oily sludge is produced for every 1000 tons of rolling steel. Due to the adverse impact on human health and the environment, oily sludge is designated as a hazardous waste in the Resource Conservation and Recovery Act (RCRT). In this paper, the pyrolysis treatment of oily sludge is studied in a fluidized bed reactor at a temperature range of 400-600 °C. During oily sludge pyrolysis, a maximum oil yield of 59.2% and a minimum energy loss of 19.0% are achieved at 500 °C. The energy consumption of treating 1 kg oily sludge is only 2.4-2.9 MJ. At the same time, the energy of produced oil, gas and solid residue are 20.8, 6.32, and 0.83 MJ, respectively. In particular, it is found that the solid residue contains more than 42% iron oxide, which can be used as the raw material for iron production. Thus, the simultaneous recovery of energy and iron from oil sludge by pyrolysis is feasible. Copyright © 2015 Elsevier Ltd. All rights reserved.

  5. Delisting efforts for mixed radioactive and chemically hazardous waste at the Oak Ridge Gaseous Diffusion Plant

    International Nuclear Information System (INIS)

    Goodpasture, S.T.

    1987-01-01

    Presently, there are four hazardous wastes at the Oak Ridge Gaseous Diffusion Plant that are candidates for the delisting from the Resource Conservation and Recovery Act (RCRA) hazardous waste regulations. These candidates are the sludges from K-1407-B and C ponds, Central Neutralization Facility sludges, mixed sludges from Y-12 and the ash generated by the RCRA/Toxic Substances Control Act (TSCA) Incinerator. All of these hazardous wastes contain radioactive constituents as well as hazardous constituents. The delisting will be based upon the nonradioactive constituents. Whether the delisting petition is granted or not, the wastes will be handled according to the Department of Energy guidelines for radioactive wastes. The presentation discusses the methodologies for delisting these wastes and the rationale behind the processes

  6. Supplementary information on K-Basin sludges

    International Nuclear Information System (INIS)

    MAKENAS, B.J.

    1999-01-01

    Three previous documents in this series have been published covering the analysis of: K East Basin Floor and Pit Sludge, K East Basin Canister Sludge, and K West Basin Canister Sludge. Since their publication, additional data have been acquired and analyses performed. It is the purpose of this volume to summarize the additional insights gained in the interim time period

  7. 40 CFR 61.54 - Sludge sampling.

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 8 2010-07-01 2010-07-01 false Sludge sampling. 61.54 Section 61.54... sampling. (a) As an alternative means for demonstrating compliance with § 61.52(b), an owner or operator... days prior to a sludge sampling test, so that he may at his option observe the test. (c) Sludge shall...

  8. Heavy metals precipitation in sewage sludge

    NARCIS (Netherlands)

    Marchioretto, M.M.; Rulkens, W.H.; Bruning, H.

    2005-01-01

    There is a great need for heavy metal removal from strongly metal-polluted sewage sludges. One of the advantages of heavy metal removal from this type of sludge is the possibility of the sludge disposal to landfill with reduced risk of metals being leached to the surface and groundwater. Another

  9. Performance enhancement of a silicon MEMS piezoresistive single axis accelerometer with electroplated gold on a proof mass

    International Nuclear Information System (INIS)

    Ravi Sankar, A; Lahiri, S K; Das, S

    2009-01-01

    Performance enhancement of a silicon MEMS piezoresistive single axis accelerometer with electroplated gold on a proof mass is presented in this paper. The fabricated accelerometer device consists of a heavy proof mass supported by four thin flexures. Boron-diffused piezoresistors located near the fixed ends of the flexures are used for sensing the developed stress and hence acceleration. Performance enhancement is achieved by electroplating a gold mass of 20 µm thickness on top of the proof mass. A commercially available sulfite-based solution TSG-250(TM) was used for the electroplating process. Aluminum metal lines were used to form a Wheatstone bridge for signal pick-up. To avoid galvanic corrosion between two dissimilar metals having contact in an electrolyte, a shadow mask technique was used to selectively deposit a Cr/Au seed layer on an insulator atop the proof mass for subsequent electrodeposition. Bulk micromachining was performed using a 5% dual-doped TMAH solution. Fabricated devices with different electroplated gold areas were tested up to ±13 g acceleration. For electroplated gold dimensions of 2500 µm × 2500 µm × 20 µm on a proof mass, sensitivity along the Z-axis is increased by 21.8% as compared to the structure without gold. Off-axis sensitivities along the X- and Y-axes are reduced by 7.6% and 6.9%, respectively

  10. Determination of uranium metal concentration in irradiated fuel storage basin sludge using selective dissolution

    International Nuclear Information System (INIS)

    Delegard, C.H.; Sinkov, S.I.; Chenault, J.W.; Schmidt, A.J.; Pool, K.N.; Welsh, T.L.

    2014-01-01

    Irradiated uranium metal fuel was stored underwater in the K East and K West storage basins at the US Department of Energy Hanford Site. The uranium metal under damaged cladding reacted with water to generate hydrogen gas, uranium oxides, and spalled uranium metal particles which intermingled with other particulates to form sludge. While the fuel has been removed, uranium metal in the sludge remains hazardous. An expeditious routine method to analyze 0.03 wt% uranium metal in the presence of >30 wt% total uranium was needed to support safe sludge management and processing. A selective dissolution method was designed based on the rapid uranium oxide dissolution but very low uranium metal corrosion rates in hot concentrated phosphoric acid. The uranium metal-bearing heel from the phosphoric acid step then is rinsed before the uranium metal is dissolved in hot concentrated nitric acid for analysis. Technical underpinnings of the selective dissolution method, including the influence of sludge components, were investigated to design the steps and define the reagents, quantities, concentrations, temperatures, and times within the selective dissolution analysis. Tests with simulant sludge proved the technique feasible. Tests with genuine sludge showed a 0.0028 ± 0.0037 wt% (at one standard deviation) uranium metal analytical background, a 0.011 wt% detection limit, and a 0.030 wt% quantitation limit in settled (wet) sludge. In tests using genuine K Basin sludge spiked with uranium metal at concentrations above the 0.030 wt% ± 25 % (relative) quantitation limit, uranium metal recoveries averaged 99.5 % with a relative standard deviation of 3.5 %. (author)

  11. Improving material and energy recovery from the sewage sludge and biomass residues.

    Science.gov (United States)

    Kliopova, Irina; Makarskienė, Kristina

    2015-02-01

    Sewage sludge management is a big problem all over the world because of its large quantities and harmful impact on the environment. Energy conversion through fermentation, compost production from treated sludge for agriculture, especially for growing energetic plants, and treated sludge use for soil remediation are widely used alternatives of sewage sludge management. Recently, in many EU countries the popularity of these methods has decreased due to the sewage sludge content (heavy metals, organic pollutions and other hazards materials). This paper presents research results where the possibility of solid recovered fuel (SRF) production from the separate fraction (10-40 mm) of pre-composted materials--sewage sludge from municipal waste water treatment plant and biomass residues has been evaluated. The remaining fractions of pre-composted materials can be successfully used for compost or fertiliser production, as the concentration of heavy metals in the analysed composition is reduced in comparison with sewage sludge. During the experiment presented in this paper the volume of analysed biodegradable waste was reduced by 96%: about 20% of input biodegradable waste was recovered to SRF in the form of pellets with 14.25 MJ kg(-1) of the net calorific value, about 23% were composted, the rest--evaporated and discharged in a wastewater. The methods of material-energy balances and comparison analysis of experiment data have been chosen for the environmental impact assessment of this biodegradable waste management alternative. Results of the efficiency of energy recovery from sewage sludge by SRF production and burning, comparison analysis with widely used bio-fuel-sawdust and conclusions made are presented. Copyright © 2014 Elsevier Ltd. All rights reserved.

  12. Chemical modeling of waste sludges

    International Nuclear Information System (INIS)

    Weber, C.F.; Beahm, E.C.

    1996-10-01

    The processing of waste from underground storage tanks at the Oak Ridge National Laboratory (ORNL) and other facilities will require an understanding of the chemical interactions of the waste with process chemicals. Two aspects of sludge treatment should be well delineated and predictable: (1) the distribution of chemical species between aqueous solutions and solids, and (2) potential problems due to chemical interactions that could result in process difficulties or safety concerns. It is likely that the treatment of waste tank sludge will begin with washing, followed by basic or acidic leaching. The dissolved materials will be in a solution that has a high ionic strength where activity coefficients are far from unity. Activity coefficients are needed in order to calculate solubilities. Several techniques are available for calculating these values, and each technique has its advantages and disadvantages. The techniques adopted and described here is the Pitzer method. Like any of the methods, prudent use of this approach requires that it be applied within concentration ranges where the experimental data were fit, and its use in large systems should be preceded by evaluating subsystems. While much attention must be given to the development of activity coefficients, other factors such as coprecipitation of species and Ostwald ripening must also be considered when one aims to interpret results of sludge tests or to predict results of treatment strategies. An understanding of sludge treatment processes begins with the sludge tests themselves and proceeds to a general interpretation with the aid of modeling. One could stop with only data from the sludge tests, in which case the table of data would become an implicit model. However, this would be a perilous approach in situations where processing difficulties could be costly or result in concerns for the environment or health and safety

  13. Sewage water-free electroplating: Block heating power plant as part of a waste disposal plant. Abwasserfreie Galvanik: Blockheizkraftwerk als Teil einer Entsorgungsanlage

    Energy Technology Data Exchange (ETDEWEB)

    Schilling, R.

    1992-04-01

    The way leading to sewage water-free electroplating requires a lot of measures which have to be attuned to each other. At the end of every planning there comes the energy balance which, specifically for sewage water-free electroplating, is far from satisfactory. (orig.).

  14. Improvement of the tool life of a micro-end mill using nano-sized SiC/Ni electroplating method.

    Science.gov (United States)

    Park, Shinyoung; Kim, Kwang-Su; Roh, Ji Young; Jang, Gyu-Beom; Ahn, Sung-Hoon; Lee, Caroline Sunyong

    2012-04-01

    High mechanical properties of a tungsten carbide micro-end-mill tool was achieved by extending its tool life by electroplating nano-sized SiC particles (electroplating method on the surface of the micro-end-mill tool was applied using SiC particles and Ni particles. Organic additives (saccharin and ammonium chloride) were added in a Watts bath to improve the nickel matrix density in the electroplating bath and to smooth the surface of the co-electroplating. The morphology of the coated nano-sized SiC particles and the composition were measured using Scanning Electron Microscope and Energy Dispersive Spectrometer. As the Ni/SiC co-electroplating layer was applied, the hardness and friction coefficient improved by 50%. Nano-sized SiC particles with 7 wt% were deposited on the surface of the micro-end mill while the Ni matrix was smoothed by adding organic additives. The tool life of the Ni/SiC co-electroplating coating on the micro-end mill was at least 25% longer than that of the existing micro-end mills without Ni/SiC co-electroplating. Thus, nano-sized SiC/Ni coating by electroplating significantly improves the mechanical properties of tungsten carbide micro-end mills.

  15. Critical operational parameters for zero sludge production in biological wastewater treatment processes combined with sludge disintegration.

    Science.gov (United States)

    Yoon, Seong-Hoon; Lee, Sangho

    2005-09-01

    Mathematical models were developed to elucidate the relationships among process control parameters and the effect of these parameters on the performance of anoxic/oxic biological wastewater processes combined with sludge disintegrators (A/O-SD). The model equations were also applied for analyses of activated sludge processes hybrid with sludge disintegrators (AS-SD). Solubilization ratio of sludge in the sludge disintegrator, alpha, hardly affected sludge reduction efficiencies if the biomass was completely destructed to smaller particulates. On the other hand, conversion efficiency of non-biodegradable particulates to biodegradable particulates, beta, significantly affected sludge reduction efficiencies because beta was directly related to the accumulation of non-biodegradable particulates in bioreactors. When 30% of sludge in the oxic tank was disintegrated everyday and beta was 0.5, sludge reduction was expected to be 78% and 69% for the A/O-SD and AS-SD processes, respectively. Under this condition, the sludge disintegration number (SDN), which is the amount of sludge disintegrated divided by the reduced sludge, was calculated to be around 4. Due to the sludge disintegration, live biomass concentration decreased while other non-biodegradable particulates concentration increased. As a consequence, the real F/M ratio was expected to be much higher than the apparent F/M. The effluent COD was maintained almost constant for the range of sludge disintegration rate considered in this study. Nitrogen removal efficiencies of the A/O-SD process was hardly affected by the sludge disintegration until daily sludge disintegration reaches 40% of sludge in the oxic tank. Above this level of sludge disintegration, autotrophic biomass concentration decreases overly and TKN in the effluent increases abruptly in both the A/O-SD and AS-SD processes. Overall, the trends of sludge reduction and effluent quality according to operation parameters matched well with experimental results

  16. Anaerobic digestion of industrial activated aerobic sludge

    International Nuclear Information System (INIS)

    Goodloe, J.G.; Roberts, R.S.

    1990-04-01

    The Tennessee Eastman Company manufactures a variety of organic chemicals, plastics and fibers at their Kingsport Tennessee Facility. The wastewater generated during the manufacture of these compounds is currently treated using an activated sludge process. The objective of the project is to evaluate the economic potential of an anaerobic digestion process to convert industrial sludge at the Tennessee Eastman Company into biogas. The evaluation will require collection and analysis of experimental data on the anaerobic digestion of industrial sludge obtained from Kingsport. Although the experiments will be conducted using Tennessee Eastman sludge, these results should be also generally applicable to similar industrial sludge

  17. Sludge cleaning in the steam generators: sludge Lancing e IBL

    International Nuclear Information System (INIS)

    Montoro, E.; Gonzalez, S.; Calderon, N.

    2013-01-01

    IBERDROLA Engineering and Construction has echoed the need for plants to remove oxide deposits (sludge) located on the secondary side, on the bottom plate and into the tube bundle steam steam generators. Therefore, and with its partner SAVAC SRA has developed a specific system consisting of applying a capillary water at very high pressure applied directly to the location of these oxides. (Author)

  18. Improved waste-activated sludge dewatering using sludge/oil ...

    African Journals Online (AJOL)

    2014-10-07

    Oct 7, 2014 ... 2Dept. of Civil and Environmental Engineering, Hanyang University, 222 Wangsimni-Ro, Seongdong-Gu, Seoul 133-791, ... conventional heating methods in chemical reactions is becom- ... the dewaterability of sludge and reduces the organic matter ..... It is unlikely that this technique will be applied in.

  19. Chemically-modified graphene sheets as an active layer for eco-friendly metal electroplating on plastic substrates

    International Nuclear Information System (INIS)

    Oh, Joon-Suk; Hwang, Taeseon; Nam, Gi-Yong; Hong, Jung-Pyo; Bae, Ah-Hyun; Son, Sang-Ik; Lee, Geun-Ho; Sung, Hak kyung; Choi, Hyouk Ryeol; Koo, Ja Choon; Nam, Jae-Do

    2012-01-01

    Eco-friendly nickel (Ni) electroplating was carried out on a plastic substrate using chemically modified graphene sheets as an active and conductive layer to initiate electroplating without using conventional pre-treatment or electroless metal-seeding processes. A graphene oxide (GO) solution was self-assembled on a polyethylene terephthalate (PET) film followed by evaporation to give GO layers (thickness around 6.5 μm) on PET (GO/PET) film. Then, the GO/PET film was chemically and thermally reduced to convert the GO layers to reduced graphene oxide (RGO) layers on the PET substrate. The RGO-coated PET (RGO/PET) film showed the sheet resistance of 100 Ω per square. On RGO/PET film, Ni electroplating was conducted under the constant-current condition and the entire surface of the PET film was completely metalized with Ni without any voids.

  20. Effects of barrier composition and electroplating chemistry on adhesion and voiding in copper/dielectric diffusion barrier films

    Energy Technology Data Exchange (ETDEWEB)

    Birringer, Ryan P.; Dauskardt, Reinhold H. [Department of Materials Science and Engineering, Stanford University, Durand Building, Stanford, California 94305-4034 (United States); Shaviv, Roey [Novellus Systems Inc., 4000 North First Street, San Jose, California 95134 (United States); Geiss, Roy H.; Read, David T. [National Institute of Standards and Technology, 325 Broadway, Boulder, Colorado 80305 (United States)

    2011-08-15

    The effects of electroplating chemistry and dielectric diffusion barrier composition on copper voiding and barrier adhesion are reported. Adhesion was quantified using the four-point bend thin film adhesion technique, and voiding in the Cu films was quantified using scanning electron microscopy. A total of 12 different film stacks were investigated, including three different Cu electroplating chemistries and four different barrier materials (SiN, N-doped SiC, O-doped SiC, and dual-layer SiC). Both plating chemistry and barrier composition have a large effect on interface adhesion and voiding in the Cu film. X-ray photoelectron spectroscopy was used to investigate the segregation of Cu electroplating impurities, such as S and Cl, to the Cu/barrier interface. Secondary ion mass spectrometry was used to quantify oxygen content at the Cu/barrier interface in a subset of samples. This interface oxygen content is correlated with measured adhesion values.

  1. Toxicity effects of nickel electroplating effluents treated by photoelectrooxidation in the industries of the Sinos River Basin.

    Science.gov (United States)

    Benvenuti, T; Rodrigues, Mas; Arenzon, A; Bernardes, A M; Zoppas-Ferreira, J

    2015-05-01

    The Sinos river Basin is an industrial region with many tanneries and electroplating plants in southern Brazil. The wastewater generated by electroplating contains high loads of salts and metals that have to be treated before discharge. After conventional treatment, this study applied an advanced oxidative process to degrade organic additives in the electroplating bright nickel baths effluent. Synthetic rinsing water was submitted to physical-chemical coagulation for nickel removal. The sample was submitted to ecotoxicity tests, and the effluent was treated by photoelectrooxidation (PEO). The effects of current density and treatment time were evaluated. The concentration of total organic carbon (TOC) was 38% lower. The toxicity tests of the effluent treated using PEO revealed that the organic additives were partially degraded and the concentration that is toxic for test organisms was reduced.

  2. Reliability improvement of PMZNT relaxor ferroelectrics through surface modification by MnO2 doping against electroplating-induced degradation

    International Nuclear Information System (INIS)

    Cao Jiangli; Li Longtu; Gui Zhilun

    2003-01-01

    Electroplating treatment, scanning electron microscopy (SEM) observation, X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD) analyses were conducted to investigate the reliability improvement of lead magnesium niobate-based ceramics (PMZNT) through MnO 2 vaporous doping against hydrogen reduction during electroplating. The results showed that manganese dopant was reduced to be +3 oxidation state during the sintering and Mn 3+ was incorporated into the perovskite lattice; however, only the outermost ceramics surface was doped while 50 μm beneath kept unchanged. This technique proved to enhance the reliability of PMZNT against electroplating significantly without changing the dielectric properties of ceramics body. Based on the above results, the modification mechanism of MnO 2 vaporous doping was analyzed from the viewpoint of defect chemistry

  3. Toxicity effects of nickel electroplating effluents treated by photoelectrooxidation in the industries of the Sinos River Basin

    Directory of Open Access Journals (Sweden)

    T Benvenuti

    Full Text Available The Sinos river Basin is an industrial region with many tanneries and electroplating plants in southern Brazil. The wastewater generated by electroplating contains high loads of salts and metals that have to be treated before discharge. After conventional treatment, this study applied an advanced oxidative process to degrade organic additives in the electroplating bright nickel baths effluent. Synthetic rinsing water was submitted to physical-chemical coagulation for nickel removal. The sample was submitted to ecotoxicity tests, and the effluent was treated by photoelectrooxidation (PEO. The effects of current density and treatment time were evaluated. The concentration of total organic carbon (TOC was 38% lower. The toxicity tests of the effluent treated using PEO revealed that the organic additives were partially degraded and the concentration that is toxic for test organisms was reduced.

  4. Filterability of membrane bioreactor (MBR) sludge: impacts of polyelectrolytes and mixing with conventional activated sludge.

    Science.gov (United States)

    Yigit, Nevzat O; Civelekoglu, Gokhan; Cinar, Ozer; Kitis, Mehmet

    2010-01-01

    The main objective of this work was to investigate the filterability of MBR sludge and its mixture with conventional activated sludge (CAS). In addition, the impacts of type and dose of various polyelectrolytes, filter type and sludge properties on the filterability of both MBR and Mixed sludges were determined. Specific cake resistance (SCR) measured by the Buchner funnel filtration test apparatus and the solids content of the resulting sludge cake were used to assess the dewaterability of tested sludges. The type of filter paper used in Buchner tests affected the results of filterability for MBR, CAS and Mixed sludges. SCR values and optimum polyelectrolyte doses increased with increasing MLSS concentrations in the MBR, which suggested that increase in MLSS concentrations accompanied by increases in EPS and SMP concentrations and a shift toward smaller particles caused poorer dewaterability of the MBR sludge. The significant differences observed among the filterability of CAS and MBR sludges suggested that MLSS alone is not a good predictor of sludge dewaterability. Combining CAS and MBR sludges at different proportions generally improved their dewaterability. Combining MBR sludges having typically high MLSS and EPS concentrations with CAS having much lower MLSS concentrations may be an option for full-scale treatment plants experiencing sludge dewaterability problems. Better filterability and higher cake dry solids were achieved with cationic polyelectrolytes compared to anionic and non-ionic ones for all sludge types tested.

  5. Electrodialytic removal of cadmium from wastewater sludge

    DEFF Research Database (Denmark)

    Jakobsen, M. R.; Fritt-Rasmussen, Janne; Nielsen, S.

    2004-01-01

    This paper presents for the first time laboratory results demonstrating electrodialytic removal of Cd from wastewater sludge, which is a method originally developed for soil remediation. During the remediation a stirred suspension of wastewater sludge was exposed to an electric dc field. The liquid....../solid (ml/g fresh sludge) ratio was between 1.4 and 2. Three experiments were performed where the sludge was suspended in distilled water, citric acid or HNO"3. The experimental conditions were otherwise identical. The Cd removal in the three experiments was 69, 70 and 67%, respectively, thus the removal...... was approximately the same. Chemical extraction experiments with acidic solutions showed that 5-10 times more Cd could be extracted from decomposed sludge than from fresh sludge. It is likely that the mobilization of Cd during decomposition of the sludge contributes to the efficient removal of Cd...

  6. Radioactive hazards

    International Nuclear Information System (INIS)

    Gill, J.R.

    1980-01-01

    The use of radioactive substances in hospital laboratories is discussed and the attendant hazards and necessary precautions examined. The new legislation under the Health and Safety at Work Act which, it is proposed, will replace existing legal requirements in the field of health and safety at work by a system of regulations and approved codes of practice designed to maintain or improve the standards of health, safety and welfare already established, is considered with particular reference to protection against ionising radiations. (UK)

  7. Influence of voltage input to heavy metal removal from electroplating wastewater using electrocoagulation process

    Science.gov (United States)

    Wulan, D. R.; Cahyaningsih, S.; Djaenudin

    2017-03-01

    In medium capacity, electroplating industry usually treats wastewater until 5 m3 per day. Heavy metal content becomes concern that should be reduced. Previous studies performed electrocoagulation method on laboratory scale, either batch or continuous. This study was aimed to compare the influence of voltage input variation into heavy metal removal in electroplating wastewater treatment using electrocoagulation process on laboratory-scale in order to determine the optimum condition for scaling up the reactor into pilot-scale. The laboratory study was performed in 1.5 L glass reactor in batch system using wastewater from electroplating industry, the voltage input varied at 20, 30 and 40 volt. The electrode consisted of aluminium 32 cm2 as sacrifice anode and copper 32 cm2 as cathode. During 120 min electrocoagulation process, the pH value was measured using pH meter, whereas the heavy metal of chromium, copper, iron, and zinc concentration were analysed using Atomic Absorption Spectrophotometer (AAS). Result showed that removal of heavy metals from wastewater increased due to the increasing of voltage input. Different initial concentration of heavy metals on wastewater, resulted the different detention time. At pilot-scale reactor with 30 V voltage input, chromium, iron, and zinc reached removal efficiency until 89-98%, when copper reached 79% efficiency. At 40V, removal efficiencies increased on same detention time, i.e. chromium, iron, and zinc reached 89-99%, whereas copper reached 85%. These removal efficiencies have complied the government standard except for copper that had higher initial concentration in wastewater. Kinetic rate also calculated in this study as the basic factor for scaling up the process.

  8. Preparation of the electroplated Ni and Co films for applying betavoltaic battery and Moessbauer source

    International Nuclear Information System (INIS)

    Uhm, Young Rang; Choi, Sang Mu; Kim, Jin Joo; Kim, Jong Bum; Son, Kwang Jae; Hong, Jintae

    2016-01-01

    The reverse occurs at the anode where metallic nickel is dissolved to form divalent positively charged ions that enter the solution. The nickel ions discharged at the cathode are replenished by those formed at the anode. In this study, a Co-and Ni- plating solution is prepared using two different baths. One is the acid-based buffer (pH 3-4) containing boric acid, sodium chloride, and saccharin. The rest is the base-based buffer (pH 10) containing hydrazine hydrate and ammonium citrate. The optimization of the electroplating parameters for the deposition of Co on plate was considered as indispensable. A betavoltaic battery was fabricated using Ni-63 attached on a P-N junction semiconductor, and the I-V characteristics were measured using a probe station. The thickness-dependent self-shielding effect of the radioisotope layer was investigated. Also, the aim of this work was determination of the optimal parameters for thermal diffusion of the electroplated Co into the Rh structure. To establish preparation of betavoltaic battery, and Moessbauer source, natural Ni and Co were electroplated on the Rh plate. Both the acid-based buffer (pH 3) and the alkarine-based buffer (pH 10) are used for plating bath. The deposition yield of the alkarine electrolyte is relatively higher than those of the acidic bath. optimum conditions for the homogeneous diffusion is determined at annealing temperatures of 1100 .deg. C for 3h under the high vacuum atmosphere (10"-"5 hPa). The proposed condition in this study should be applied to prepare 57Co/Rh Moessbauer source at near future

  9. Enhancing the CuCrZr/316L HIP-joint by Ni electroplating

    Energy Technology Data Exchange (ETDEWEB)

    Wei, R. [Institute of Plasma Physics, Chinese Academy of Sciences, Hefei, 230031 (China); Science Island Branch of Graduate School, University of Science & Technology of China, Hefei, 230031 (China); Zhao, S.X., E-mail: sxzhao@impcas.ac.cn [Institute of Modern Physics, Chinese Academy of Science, Lanzhou, 730000 (China); Dong, H.; Che, H.Y. [Advanced Technology and Materials Co. Ltd., Beijing, 100081 (China); Li, Q.; Wang, W.J.; Wang, J.C.; Wang, X.L.; Sun, Z.X. [Institute of Plasma Physics, Chinese Academy of Sciences, Hefei, 230031 (China); Luo, G.-N. [Institute of Plasma Physics, Chinese Academy of Sciences, Hefei, 230031 (China); Science Island Branch of Graduate School, University of Science & Technology of China, Hefei, 230031 (China); Hefei Center for Physical Science and Technology, Hefei, 230022 (China); Hefei Science Center of Chinese Academy of Sciences, Hefei, 230027 (China)

    2017-04-15

    Highlights: • The quality of CuCrZr/316L HIP-joint can be enhanced by nickel electroplating on CuCrZr and 316L. • Nickel layer can prevent the occurrence of nickel-poor region in 316L and protect CuCrZr from oxidation. • A Charpy Impact Value as high as 111.5 ± 3.3 J/cm{sup 2} can be obtained by HIP at 980 °C, 140 MPa for 2 h. • At high temperature, CuCrZr is easily oxidized even in the situation of a high vacuum degree of 2 × 10{sup −5} Pa. - Abstract: The quality of CuCrZr/316L joint is crucial for the safety of ITER hypervapotron cooling structure and hot isostatic pressing (HIP) is an important bonding technique for this structure. In this paper, the authors present a finding that the CuCrZr/316L HIP-joint can be enhanced by nickel electroplating on 316L and CuCrZr. A Charpy Impact Value as high as 111.5 ± 3.3 J/cm{sup 2}, which is more than two times the value in a published article, is obtained. The influence of nickel electroplating is twofold: (1) it can prevent the occurrence of nickel-poor region in 316L and the formation of ferrite; (2) it can protect CuCrZr from oxidation during the heating stage of HIP. However, tensile test is not as effective as Charpy Impact Test in characterizing the bonding quality of the CuCrZr/316L HIP-joint. The surface treatment employed in this study is amenable to batch-scale industrial manufacturing at low cost.

  10. Biomarkers of oxidative stress in electroplating workers exposed to hexavalent chromium.

    Science.gov (United States)

    Pan, Chih-Hong; Jeng, Hueiwang Anna; Lai, Ching-Huang

    2018-01-01

    This study evaluates levels of biomarkers of oxidative DNA damage and lipid peroxidation in 105 male workers at 16 electroplating companies who had been exposed to hexavalent chromium (Cr(VI)). The study participants were 230 non-smoking male workers, comprising 105 electroplating workers who had been exposed to chromium and 125 control subjects who performed office tasks. Personal air samples, spot urine samples, hair samples, fingernail samples and questionnaires were used to quantify exposure to Cr(VI), oxidative DNA damage, lipid peroxidation, and environmental pollutants. Both the geometric mean personal concentrations of Cr(VI) of the Cr-exposed workers and the total Cr concentrations in the air to which they were exposed significantly exceeded those for the control subjects. The geometric mean concentrations of Cr in urine, hair and fingernails, and the urinary 8-hydroxy-2'-deoxyguanosine (8-OHdG), and malondialdehyde (MDA) levels in the Cr(VI) exposed workers exceeded those in the control subjects. Daily cumulative Cr(VI) exposure and urinary Cr were significantly correlated with urinary 8-OHdG levels following adjustments for covariates. A ten-fold increase in urinary Cr level was associated with a 1.73-fold increase in urinary 8-OHdG level. Daily cumulative Cr(VI) exposure and urinary Cr level were significantly correlated with urinary MDA level following adjustments for covariates. A ten-fold increase in urinary Cr was associated with a 1.45-fold increase in urinary MDA. Exposure to Cr(VI) increased oxidative DNA injury and the oxidative deterioration of lipids in electroplating workers.

  11. Preparation of the electroplated Ni and Co films for applying betavoltaic battery and Moessbauer source

    Energy Technology Data Exchange (ETDEWEB)

    Uhm, Young Rang; Choi, Sang Mu; Kim, Jin Joo; Kim, Jong Bum; Son, Kwang Jae; Hong, Jintae [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2016-10-15

    The reverse occurs at the anode where metallic nickel is dissolved to form divalent positively charged ions that enter the solution. The nickel ions discharged at the cathode are replenished by those formed at the anode. In this study, a Co-and Ni- plating solution is prepared using two different baths. One is the acid-based buffer (pH 3-4) containing boric acid, sodium chloride, and saccharin. The rest is the base-based buffer (pH 10) containing hydrazine hydrate and ammonium citrate. The optimization of the electroplating parameters for the deposition of Co on plate was considered as indispensable. A betavoltaic battery was fabricated using Ni-63 attached on a P-N junction semiconductor, and the I-V characteristics were measured using a probe station. The thickness-dependent self-shielding effect of the radioisotope layer was investigated. Also, the aim of this work was determination of the optimal parameters for thermal diffusion of the electroplated Co into the Rh structure. To establish preparation of betavoltaic battery, and Moessbauer source, natural Ni and Co were electroplated on the Rh plate. Both the acid-based buffer (pH 3) and the alkarine-based buffer (pH 10) are used for plating bath. The deposition yield of the alkarine electrolyte is relatively higher than those of the acidic bath. optimum conditions for the homogeneous diffusion is determined at annealing temperatures of 1100 .deg. C for 3h under the high vacuum atmosphere (10{sup -5} hPa). The proposed condition in this study should be applied to prepare 57Co/Rh Moessbauer source at near future.

  12. Summary report on the Y-12 Sludge Detoxification Demonstration project

    International Nuclear Information System (INIS)

    Jolley, R.L.; Hollenbeck, P.E.; Kennerly, J.M.; Singh, S.P.N.

    1994-07-01

    The Y-12 Sludge Detoxification Demonstration was conducted in late 1988 at the Oak Ridge Gaseous Diffusion Plant (subsequently renamed the K-25 Site). The erstwhile Waste Management Technology Center (WMTC) managed the conduct of this waste treatment technology to assist the US Department of Energy/Oak Ridge Operations (DOE/ORO) in implementing the DOE Model. This demonstration was the first project selected by the Hazardous Waste Remedial Actions Program (HAZWRAP)(and funded by DOE) in which a private-sector vendor was contracted to demonstrate an innovative treatment process for treating some of the Oak Ridge Site's radioactive mixed wastes to enable their environmentally compliant disposal. Chem-Nuclear Systems, Inc. (CNSI) was the private-sector vendor selected to demonstrate its X*TRAX trademark process. Briefly, the X*TRAX trademark process consisted of thermally treating the sludge in an inert atmosphere (to remove the volatile components) to yield a dry residue (containing the nonvolatilized sludge components) and condensed liquids. The dry residue can then be immobilized in cementitious matrix for delisting and disposal in an industrial landfill; the condensed liquids can be disposed in, for example, an incinerator

  13. Engineered nanoparticles in wastewater and wastewater sludge - Evidence and impacts

    International Nuclear Information System (INIS)

    Brar, Satinder K.; Verma, Mausam; Tyagi, R.D.; Surampalli, R.Y.

    2010-01-01

    Nanotechnology has widespread application in agricultural, environmental and industrial sectors ranging from fabrication of molecular assemblies to microbial array chips. Despite the booming application of nanotechnology, there have been serious implications which are coming into light in the recent years within different environmental compartments, namely air, water and soil and its likely impact on the human health. Health and environmental effects of common metals and materials are well-known, however, when the metals and materials take the form of nanoparticles - consequential hazards based on shape and size are yet to be explored. The nanoparticles released from different nanomaterials used in our household and industrial commodities find their way through waste disposal routes into the wastewater treatment facilities and end up in wastewater sludge. Further escape of these nanoparticles into the effluent will contaminate the aquatic and soil environment. Hence, an understanding of the presence, behavior and impact of these nanoparticles in wastewater and wastewater sludge is necessary and timely. Despite the lack of sufficient literature, the present review attempts to link various compartmentalization aspects of the nanoparticles, their physical properties and toxicity in wastewater and wastewater sludge through simile drawn from other environmental streams.

  14. Electrochemistry of metal complexes applications from electroplating to oxide layer formation

    CERN Document Server

    Survila, Arvydas

    2015-01-01

    This book aims to sequentially cover all the major stages of electrochemical processes (mass transport, adsorption, charge transfer), with a special emphasis on their deep interrelation. Starting with general considerations on equilibria in solutions and at interfaces as well as on mass transport, the text acquaints readers with the theory and common experimental practice for studying electrochemical reactions of metals complexes. The core part of the book deals with all important aspects of electroplating, including a systematic discussion of co-deposition of metals and formation of alloys.

  15. Hydrogen embrittlement of high strength steel electroplated with zincâ  cobalt allo

    OpenAIRE

    Hillier, Elizabeth M. K.; Robinson, M. J.

    2004-01-01

    Slow strain rate tests were performed on quenched and tempered AISI 4340 steel to measure the extent of hydrogen embrittlement caused by electroplating with zincâ  cobalt alloys. The effects of bath composition and pH were studied and compared with results for electrodeposited cadmium and zincâ  10%nickel. It was found that zincâ  1%cobalt alloy coatings caused serious hydrogen embrittlement (EI 0.63); almost as severe as that of cadmium (EI 0.78). Baking cadmium plate...

  16. Very high cycle fatigue crack initiation in electroplated Ni films under extreme stress gradients

    International Nuclear Information System (INIS)

    Baumert, E.K.; Pierron, O.N.

    2012-01-01

    A characterization technique based on kilohertz micro-resonators is presented to investigate the very high cycle fatigue behavior of 20 μm thick electroplated Ni films with a columnar microstructure (grain diameter less than 2 μm). The films exhibit superior fatigue resistance due to the extreme stress gradients at the surface. The effects of stress amplitude and environment on the formation of fatigue extrusions and micro-cracks are discussed based on scanning electron microscopy and the tracking of the specimens’ resonant frequency.

  17. Electroplating fission-recoil barriers onto LEU-metal foils for 99Mo-production targets

    International Nuclear Information System (INIS)

    Smaga, J.A.; Sedlet, J.; Conner, C.; Liberatore, M.W.; Walker, D.E.; Wygmans, D.G.; Vandegrift, G.F.

    1997-01-01

    Electroplating experiments on uranium foil have been conducted in order to develop low-enriched uranium composite targets suitable for the production of 99 Mo. Preparation of the foil surface prior to plating was found to play a key role in the quality of the resultant coating. A surface preparation procedure was developed that produces both zinc and nickel coatings with the desired level of coating adherence and coverage. Modifications of the existing plating processes now need investigation to improve to uniformity of the plating thickness, especially at the foil perimeter. (author)

  18. Enhancement of Life Time of the Dimensionally Stable Anode for Copper Electroplating Applications

    Directory of Open Access Journals (Sweden)

    Son Seong Ho

    2017-06-01

    Full Text Available In order to enhance the long-term stability of DSA for copper electroplating process, in the present study, noble metal oxides with excellent electrochemical properties was used and optimum condition was determined the ratio of noble metal oxides, surface pre-treatment of titanium substrate and heat treatment. The effect of the surface pretreatment of titanium substrate and ratio of noble metal oxides were estimated by accelerated test at the highly current density conditions. The lifetime of DSA increase six-fold higher as the oxide thickness of Ta 7 : Ir 3 composition ratio. Under the optimal condition, surface pretreatment led to dramatic increase in the lifetime of DSA.

  19. Gold coated metal nanostructures grown by glancing angle deposition and pulsed electroplating

    Science.gov (United States)

    Grüner, Christoph; Reeck, Pascal; Jacobs, Paul-Philipp; Liedtke, Susann; Lotnyk, Andriy; Rauschenbach, Bernd

    2018-05-01

    Nickel based nanostructures are grown by glancing angle deposition (GLAD) on flat and pre-patterned substrates. These fabricated porous thin films were subsequently coated by pulsed electroplating with gold. The morphology and conformity of the gold coating were investigated by scanning electron microscopy and X-ray diffraction. Controlled growth of closed gold layers on the nanostructures could be achieved, while the open-pore structure of the nanosculptured thin films was preserved. Such gold coated nanostructures are a candidate for optical sensing and catalysis applications. The demonstrated method can be applied for numerous material combinations, allowing to provide GLAD thin films with new surface properties.

  20. Square pulse current wave’s effect on electroplated nickel hardness

    Directory of Open Access Journals (Sweden)

    Bibian Alonso Hoyos

    2006-09-01

    Full Text Available The effects of frequency, average current density and duty cycle on the hardness of electroplated nickel were studied in Watts and sulphamate solutions by means of direct and square pulse current. The results in Watts’ solutions revealed greater hardness at low duty cycle, high average current density and high square pulse current frequency. There was little variation in hardness in nickel sulphamate solutions to changes in duty cycle and wave frequency. Hardness values obtained in the Watts’ bath with square pulse current were higher than those achieved with direct current at the same average current density; such difference was not significant in sulphamate bath treatment.

  1. Development of an Electroplating Method Using the Emulsion Under Supercritical C0{sub 2}

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Jeongmin; Park, Kwangheon; Ha, Sungwoo [Kyunghee University, Yongin (Korea, Republic of)

    2015-10-15

    The development of an internal cladding metal coating technology is required as a measure for manufacturing homogeneous burnable poison and preventing PCI. This study applied nickel plating obtaining a film on the metal surface by making the emulsion of supercritical CO2 and plating solution. It is an eco-friendly process that reduced an electrolyte used in the electroplating process to 40% and a method that can inhibit the effect of bubbles generated during plating. According to the experimental results, it was found that emulsion can be formed through agitation by using ultrasonic horn. And the nickel plating film in the relatively uniform and dense from was formed in Zry-4 and Cu specimens with the formed emulsion. Additionally, the side effects of pinhole in existing electroplating were diminished through the emulsion electroplating. Process development research is underway in order to secure a plating layer with the smoother and generally even specimen surface and find optimized plating conditions and this study can be used as the basic data for new plating process development. Recently, pressurized-water reactor nuclear fuel has been developed as high burn up nuclear fuel that can be operated for a long time. To this end, the nuclear fuel aggregate adding neutron absorber (Burnable absorber-BA) is required. To this end, a new technology to replace burnable poison in the form of pellet is required. If BA coating is made inside the nuclear fuel cladding, it is possible to produce burnable poison that improved performance more than that of burnable poison in the form of existing pellet. Generally, coating using plating can be simply manufactured at a low temperature compared to the complex process of making pellet and can also distribute burnable poison overall evenly. The problem in the behavior of high burn up nuclear fuel is pellet-cladding interaction (PCI) shown while burning. Several methods to reduce it have been devised and recently, research on nuclear

  2. Mortality among workers in a die-casting and electroplating plant.

    Science.gov (United States)

    Silverstein, M; Mirer, F; Kotelchuck, D; Silverstein, B; Bennett, M

    1981-01-01

    A proportional mortality and case-referent analysis of 238 deaths among hourly employees in an automobile hardware manufacturing plant was conducted. The major operations of the plant were zinc die casting and electroplating. Chemical exposure included die-casting emissions and mists from chrome and nickel plating. The chief proportional mortality finding was a significant excess of lung cancer among both white men and women. A case-referent analysis indicated a possible association between lung cancer and work in certain departments. The findings support the hypothesis of a work-related carcinogenic risk. Follow-up recommendations have been made.

  3. Development of an Electroplating Method Using the Emulsion Under Supercritical C02

    International Nuclear Information System (INIS)

    Choi, Jeongmin; Park, Kwangheon; Ha, Sungwoo

    2015-01-01

    The development of an internal cladding metal coating technology is required as a measure for manufacturing homogeneous burnable poison and preventing PCI. This study applied nickel plating obtaining a film on the metal surface by making the emulsion of supercritical CO2 and plating solution. It is an eco-friendly process that reduced an electrolyte used in the electroplating process to 40% and a method that can inhibit the effect of bubbles generated during plating. According to the experimental results, it was found that emulsion can be formed through agitation by using ultrasonic horn. And the nickel plating film in the relatively uniform and dense from was formed in Zry-4 and Cu specimens with the formed emulsion. Additionally, the side effects of pinhole in existing electroplating were diminished through the emulsion electroplating. Process development research is underway in order to secure a plating layer with the smoother and generally even specimen surface and find optimized plating conditions and this study can be used as the basic data for new plating process development. Recently, pressurized-water reactor nuclear fuel has been developed as high burn up nuclear fuel that can be operated for a long time. To this end, the nuclear fuel aggregate adding neutron absorber (Burnable absorber-BA) is required. To this end, a new technology to replace burnable poison in the form of pellet is required. If BA coating is made inside the nuclear fuel cladding, it is possible to produce burnable poison that improved performance more than that of burnable poison in the form of existing pellet. Generally, coating using plating can be simply manufactured at a low temperature compared to the complex process of making pellet and can also distribute burnable poison overall evenly. The problem in the behavior of high burn up nuclear fuel is pellet-cladding interaction (PCI) shown while burning. Several methods to reduce it have been devised and recently, research on nuclear

  4. Electroplating fission-recoil barriers onto LEU-metal foils for 99Mo-production targets

    International Nuclear Information System (INIS)

    Smaga, J.A.; Sedlet, J.; Conner, C.; Liberatore, M.W.; Walker, D.E.; Wygmans, D.G.; Vandegrift, G.F.

    1997-10-01

    Electroplating experiments on uranium foil have been conducted in order to develop low-enriched uranium composite targets suitable for the production of 99 Mo. Preparation of the foil surface prior to plating was found to play a key role in the quality of the resultant coating. A surface preparation procedure was developed that produces both zinc and nickel coatings with the desired level of coating adherence and coverage. Modifications of the existing plating processes now need investigation to improve to uniformity of the plating thickness, especially at the foil perimeter

  5. Directed batch assembly of three-dimensional helical nanobelts through angular winding and electroplating

    International Nuclear Information System (INIS)

    Bell, D J; Bauert, T E; Zhang, L; Dong, L X; Sun, Y; Gruetzmacher, D; Nelson, B J

    2007-01-01

    This paper presents a new technique for the directed batch assembly of rolled-up three-dimensional helical nanobelts. The wet etch time is controlled in order for the loose end of the self-formed SiGe/Si/Cr nanobelts to be located over an electrode by taking advantage of the additional angular winding motion in the lateral direction. In a subsequent Au electroplating step, contacts are electroformed and the batch assembly is completed, while at the same time the conductance of the structures is increased

  6. Immobilization technologies for the management of hazardous industrial waste using granite waste (case study)

    Energy Technology Data Exchange (ETDEWEB)

    Lasheen, Mohamed R.; Ashmawy, Azza M.; Ibrahim, Hanan S.; Moniem, Shimaa M. Abdel [National Research Centre, Giza (Egypt)

    2016-03-15

    Full characterization of granite waste sludge (GWS) was accomplished by X-ray diffraction (XRD) and Xray fluorescence (XRF) for identification of its phase and chemical composition. Different leaching tests were conducted to determine the efficiency of the GWS for metal stabilization in hazardous sludge. The leaching of the metals from stabilized contaminated sludge was decreased as the GWS amount increased. Only 15% of GWS was sufficient for stabilization of all metal ions under investigation. The main reason for metal immobilization was attributed to the aluminosilicates or silicates matrix within the GWS, which can transform the metals in the form of their insoluble hydroxides or absorbed in the stabilized matrix. Also, solidification/stabilization technique was used for remediation of contaminated sludge. Compressive strength test after curing for 28 days was used for measuring the effectiveness of remediation technique; it was found to be 1.88MPa. This indicated that the remediated sludge was well solidified and safe to be used as a raw substance for roadway blocks. Therefore, this huge amount of by-product sludge derived from the granite cutting industry, which has a negative environmental impact due to its disposal, can be utilized as a binder material for solidification/stabilization of hazardous sludge.

  7. Laboratory scale electroplating and processing of long lengths of an in situ Cu-Nb3Sn superconductors

    International Nuclear Information System (INIS)

    LeHuy, H.; Germain, L.; Roberge, R.; Foner, S.; Massachusetts Inst. of Tech., Cambridge

    1984-01-01

    A laboratory scale continuous tin electroplating system is described and used to evaluate the effect of various parameters of the alkaline and acid baths plating process. Tin electroplating is shown to be simple and reliable. With an 8 m immersion length production speeds of the order of 1 m min -1 are possible in an alkaline bath at 80degC. An acid bath gives satisfactory tinning deposits with a production speed of up to 3 m min -1 at room temperature. (author)

  8. Fabrication of combined-scale nano- and microfluidic polymer systems using a multilevel dry etching, electroplating and molding process

    DEFF Research Database (Denmark)

    Tanzi, Simone; Østergaard, Peter Friis; Matteucci, Marco

    2012-01-01

    Microfabricated single-cell capture and DNA stretching devices have been produced by injection molding. The fabrication scheme employed deep reactive ion etching in a silicon substrate, electroplating in nickel and molding in cyclic olefin polymer. This work proposes technical solutions to fabric......Microfabricated single-cell capture and DNA stretching devices have been produced by injection molding. The fabrication scheme employed deep reactive ion etching in a silicon substrate, electroplating in nickel and molding in cyclic olefin polymer. This work proposes technical solutions...

  9. Colloidal agglomerates in tank sludge: Impact on waste processing

    International Nuclear Information System (INIS)

    Bunker, B.C.; Martin, J.E.

    1998-01-01

    'Insoluble colloidal sludges in hazardous waste streams such as tank wastes can pose serious problems for waste processing, interfering with retrieval, transport, separation, and solidification procedures. Properties of sediment layers and sludge suspensions such as slurry viscosities, sedimentation rates, and final sediment densities can vary by orders of magnitude depending on the particle types present, the degree to which the particles agglomerate or stick to each other, and on a wide range of processing parameters such as solution shear rates, pH, salt content, and temperature. The objectives of this work are to: (1) understand the factors controlling the nature and extent of colloidal agglomeration under expected waste processing conditions; (2) determine how agglomeration phenomena influence physical properties relevant to waste processing including rheology, sedimentation, and filtration; and (3) develop strategies for optimizing processing conditions via control of agglomeration phenomena. Insoluble colloidal sludges in hazardous waste streams such as tank wastes can pose serious problems for waste processing, interfering with retrieval, transport, separation, and solidification procedures. Properties of sediment layers and sludge suspensions such as slurry viscosities, sedimentation rates, and final sediment densities can vary by orders of magnitude depending on the particle types present, the degree to which the particles agglomerate or stick to each other, and on a wide range of processing parameters such as solution shear rates, pH, salt content, and temperature. The objectives of this work are to: (1) understand the factors controlling the nature and extent of colloidal agglomeration under expected waste processing conditions; (2) determine how agglomeration phenomena influence physical properties relevant to waste processing including rheology, sedimentation, and filtration; and (3) develop strategies for optimizing processing conditions via control

  10. Solidification process for sludge residue

    International Nuclear Information System (INIS)

    Pearce, K.L.

    1998-01-01

    This report investigates the solidification process used at 100-N Basin to solidify the N Basin sediment and assesses the N Basin process for application to the K Basin sludge residue material. This report also includes a discussion of a solidification process for stabilizing filters. The solidified matrix must be compatible with the Environmental Remediation Disposal Facility acceptance criteria

  11. Sludge stabilization operability test report

    International Nuclear Information System (INIS)

    Lewis, W.S.

    1994-01-01

    Document provides the results of the Operability Test Procedure performed to test the operability of the HC-21C thermal stabilization process for sludge. The OTP assured all equipment functioned properly and established the baseline temperature profile for glovebox HC-21C

  12. Thermal analysis of kieselguhr sludge

    Directory of Open Access Journals (Sweden)

    S. T. Antipov

    2013-01-01

    Full Text Available It’s currently necessary to clarify the mechanisms of thermodynamic and mass transfer processes in capillary porous media. In this paper we obtain the thermogravimetric curves of evaporation drying kieselguhr sludge. It is also an analysis of the curves, allowing to choose the optimum conditions of drying.

  13. Fluidization of Dried Wastewater Sludge.

    Czech Academy of Sciences Publication Activity Database

    Hartman, Miloslav; Pohořelý, Michael; Trnka, Otakar

    2007-01-01

    Roč. 178, 3 (2007) , s. 166-172 ISSN 0032-5910 R&D Projects: GA AV ČR(CZ) IAA4072201 Institutional research plan: CEZ:AV0Z40720504 Keywords : fluidization characteristics * multiphase reactors * dried stabilized wastewater sludge Subject RIV: CI - Industrial Chemistry, Chemical Engineering Impact factor: 1.130, year: 2007

  14. Fermentation and chemical treatment of pulp and paper mill sludge

    Science.gov (United States)

    Lee, Yoon Y; Wang, Wei; Kang, Li

    2014-12-02

    A method of chemically treating partially de-ashed pulp and/or paper mill sludge to obtain products of value comprising taking a sample of primary sludge from a Kraft paper mill process, partially de-ashing the primary sludge by physical means, and further treating the primary sludge to obtain the products of value, including further treating the resulting sludge and using the resulting sludge as a substrate to produce cellulase in an efficient manner using the resulting sludge as the only carbon source and mixtures of inorganic salts as the primary nitrogen source, and including further treating the resulting sludge and using the resulting sludge to produce ethanol.

  15. Radiation disinfection of sewage sludge and composting of the irradiated sludge

    International Nuclear Information System (INIS)

    Hashimoto, Shoji; Nishimura, Koichi; Watanabe, Hiromasa; Kawakami, Waichiro

    1985-01-01

    In the radiation disinfected sewage sludge, its stabilization is necessary with the composting. In this disinfected sludge, there is no need of keeping it at high temperature at the cost of fermentation velocity. The fermentation velocity can thus be set to obtain its maximum value. In sewage sludge utilization of farm land, to prevent the contamination with pathogenic bacteria and the secondary pollution, the radiation disinfection of dehydrated sludge and the composting of the disinfected sludge have been studied. The disinfection effect when an electron accelerator is used for the radiation source is described. Then, the composting of the disinfected sludge is described in chemical kinetics of the microorganisms. (Mori, K.)

  16. Effects of Sludge-amendment on Mineralization of Pyrene and Microorganisms in Sludge and Soil

    DEFF Research Database (Denmark)

    Klinge, C; Gejlsbjerg, B; Ekelund, Flemming

    2001-01-01

    . Sludge-amendment enhanced the mineralization of pyrene in the soil compared to soil without sludge, and the most extensive mineralization was observed when the sludge was kept in a lump. The number of protozoa, heterotrophic bacteria and pyrene-mineralizing bacteria was much higher in the sludge compared...... to the soil. The amendment of sludge did not affect the number of protozoa and bacteria in the surrounding soil, which indicated that organic contaminants in the sludge had a little effect on the number of protozoa and bacteria in the surrounding soil...

  17. Hexavalent chromium removal using aerobic activated sludge batch ...

    African Journals Online (AJOL)

    The following Cr(VI) removal systems were tested: activated sludge alone; activated sludge with an external electron donor (5 g/. of lactose); activated sludge with PAC addition (4 g/.); activated sludge with both PAC and lactose; and PAC alone. The results reported here showed that activated sludges are capable of ...

  18. Characterization of tannery sludge from the leather industry of Franca industrial district, SP, Brazil

    International Nuclear Information System (INIS)

    Chambi, M.M.; Toffoli, S.M.

    2011-01-01

    The industry of leather manufacture generates large quantities of solid leather waste with characteristics of high-polluting and hazardous conditions. Among these wastes, stands out the wet blue leather (chromed leather scraps), and the tanning sludge and secondary sludge generated in the processes of effluents treatment. These wastes contain Cr(III), which, under oxidizing conditions, can turn into Cr (VI), which is highly toxic. However, these wastes are a potential source of chromium oxide (traditional industrial pigment), which could be used by the glass and ceramic enamel industries. In this study, a preliminary characterization of a chromium sludge from the industrial district of Franca-SP was conducted. X-ray diffraction (XRD), chemical (XRF) and thermal (DTA / TG) analyses were used to determine the physical and chemical characteristics of this solid waste. The potential of using this material as an available and cheap pigment for the manufacture of enamels and glass is discussed. (author)

  19. F/H seepage basin groundwater influent, effluent, precipitated sludge characterization task technical plan

    International Nuclear Information System (INIS)

    Siler, J.L.

    1993-01-01

    A treatability study to support the development of a remediation system which would reduce the contaminant levels in groundwater removed from the aquifers in the vicinity of the F/H seepage basins and southwest of the Mixed Waste Management Facility (MWMF) at the Savannah River facility was conducted. Proposed changes in the remediation system require an additional study to determine whether precipitated sludge generated from the proposed remediation system will be hazardous as defined by RCRA. Several contaminants, such as lead and mercury, are above the groundwater protection standards. The presence of radionuclides and other contaminants in the sludge does not present a problem provided that the sludge can pass the Toxicity Characteristic Leaching Procedure (TCLP) test. The study has been developed in such a manner as to cover the possible range of treatment options that may be used

  20. Sludge derived fuel technique of sewage sludge by oil vacuum evaporation drying

    International Nuclear Information System (INIS)

    Kim, Seokhwan; Lim, Byungran; Lee, Sookoo

    2010-01-01

    Sewage sludge contains high content of organic materials and its water content is also very high about 80% even after filtration process. Landfill as a sludge treatment methods can cause odor problem and leachate production which can derive the secondary contamination of soil and groundwater. The ocean dumping will be prohibited according to the London Convention and domestic stringent environmental regulation. Based on domestic agenda on organic sewage sludge treatment, the ocean disposal will be prohibited from 2012, thus alternative methods are demanded. Sludge derived fuel (SDF) technology can alleviate the emission of greenhouse gas and recover energy from sludge. For proper treatment and SDF production from sludge, the vacuum evaporation and immersion frying technology was adopted in this research. This technology dries moisture in sludge after mixing with oil such as Bunker C oil, waste oil or waste food oil etc. Mixing sludge and oil secures liquidity of organic sludge to facilitate handling throughout the drying process. The boiling temperature could be maintained low through vacuum condition in whole evaporation process. This study was performed to find the optimum operating temperature and pressure, the mixing ratio of sludge and oil. Finally, we could obtained SDF which moisture content was less than 5%, its heating value was over 4,500 kcal/ kg sludge. This heating value could satisfy the Korean Fuel Standard for the Recycle Products. Assessed from the perspective of energy balance and economic evaluation, this sludge drying system could be widely used for the effective sludge treatment and the production of SDF. (author)

  1. 40 CFR Appendix A to Part 503 - Procedure To Determine the Annual Whole Sludge Application Rate for a Sewage Sludge

    Science.gov (United States)

    2010-07-01

    ... Whole Sludge Application Rate for a Sewage Sludge A Appendix A to Part 503 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) SEWAGE SLUDGE STANDARDS FOR THE USE OR DISPOSAL OF SEWAGE SLUDGE Pt... a Sewage Sludge Section 503.13(a)(4)(ii) requires that the product of the concentration for each...

  2. Warpage Analysis of Electroplated Cu Films on Fiber-Reinforced Polymer Packaging Substrates

    Directory of Open Access Journals (Sweden)

    Cheolgyu Kim

    2015-06-01

    Full Text Available This paper presents a warpage analysis method that predicts the warpage behavior of electroplated Cu films on glass fiber-reinforced polymer (GFRP packaging substrates. The analysis method is performed using the following sequence: fabricate specimens for scanning 3D contours, transform 3D data into curvatures, compute the built-in stress of the film using a stress-curvature analytic model, and verify it through comparisons of the finite element method (FEM simulations with the measured data. The curvature is used to describe the deflection and warpage modes and orientations of the specimen. Two primary factors that affect the warpage behavior of the electroplated Cu film on FRP substrate specimens are investigated. The first factor is the built-in stress in a Cu film that explains the room temperature warpage of the specimen under no thermal process. The second factor is the misfit of the coefficient of thermal expansion (CTE between the Cu and FRP layer, which is a dominant factor during the temperature change. The calculated residual stress, and predicted curvatures using FEM simulation throughout the reflow process temperature range between 25 and 180 °C are proven to be accurate by the comparison of the FEM simulations and experiment measurements.

  3. Use of Hg-Electroplated-Pt Ultramicroelectrode for Determining Elemental Sulphur in Naphtha Samples

    Directory of Open Access Journals (Sweden)

    Carlos Eduardo de Andrade

    2012-01-01

    Full Text Available This paper describes the applicability of a Hg-electroplated-Pt ultramicroelectrode in the quantification of elemental sulphur in naphtha samples by square-wave voltammetry. A reproducible deposition methodology was studied and is reported in this paper. This methodology is innovative and relies on the quality of the mercury stock solution to obtain reproducible surfaces required for the analytical methodology. All analyses were performed using a Hg-electroplated-Pt ultramicroelectrode (Hg-Pt UME due to the low sensibility of such devices to ohmic drops in resistive solutions. The responses of the peak areas in voltammetric experiments were linear in all of the range studied. The method developed here is accurate and reproducible, with a detection limit of 0.010 mg L−1 and a good recovery range for both standard solutions of elemental sulphur (85 to 99% and real naphtha sample (79%. These results attest to the potential for the application of this electroanalytical methodology in determining elemental sulphur in naphtha samples containing mercaptans and disulphides.

  4. Micro-scale metallization on flexible polyimide substrate by Cu electroplating using SU-8 photoresist mask

    International Nuclear Information System (INIS)

    Cho, S.H.; Kim, S.H.; Lee, N.-E.; Kim, H.M.; Nam, Y.W.

    2005-01-01

    Technologies for flexible electronics have been developed to make electronic or microelectromechanical (MEMS) devices on inexpensive and flexible organic substrates. In order to fabricate the interconnect lines between device elements or layers in flexible electronic devices, metallization on the flexible substrate is essential. In this case, the width and conductivity of metallization line are very important for minimizing the size of device. Therefore, the realization of metallization process with the scale of a few micrometers on the flexible substrate is required. In this work, micro-scale metallization lines of Cu were fabricated on the flexible substrate by electroplating using the patterned mask of a negative-tone SU-8 photoresist. Polyimide surface was treated by O 2 /Ar atmospheric plasma for the improvement in adhesion between Cr layer and polyimide and in situ sputter deposition of 100-nm-thick Cu seed layers on the sputter-deposited 50-nm-thick Cr adhesion layer was followed. SU-8 photoresist was spin-coated and patterned by photolithography. Electroplating of Cu line, removal of SU-8, and selective wet etch of Cr adhesion and Cu seed layers were carried out. Gap between the Cu lines was successfully filled by spin-coating of polyimide. Micro-scale Cu metal lines with gap filling on the polyimide substrate with a thickness of 6-12 μm and an aspect ratio of 1-3 were successfully fabricated

  5. [Distribution Characteristics of Heavy Metals in Environmental Samples Around Electroplating Factories and the Health Risk Assessment].

    Science.gov (United States)

    Guo, Peng-ran; Lei, Yong-qian; Zhou, Qiao-li; Wang, Chang; Pan, Jia-chuan

    2015-09-01

    This study aimed to investigate the pollution degree and human health risk of heavy metals in soil and air samples around electroplating factories. Soil, air and waste gas samples were collected to measure 8 heavy metals (As, Cd, Cr, Cu, Hg, Ni, Pb and Zn) in two electroplating factories, located in Baiyun district of Guangzhou city. Geoaccumulation index and USEPA Risk Assessment Guidance for Superfund (RAGS) were respectively carried out. Results showed that concentrations of Hg and Pb in waste gas and Cr in air samples were higher than limits of the corresponding quality standards, and concentrations of Cd, Hg and Zn in soil samples reached the moderate pollution level. The HQ and HI of exposure by heavy metals in air and soil samples were both lower than 1, indicating that there was no non-carcinogen risk. CRAs and CRCr in soil samples were beyond the maximum acceptable level of carcinogen risk (10(-4)), and the contribution rate of CRCr to TCR was over 81%. CRCr, CRNi and TCR in air samples were in range of 10(-6) - 10(-4), indicating there was possibly carcinogen risk but was acceptable risk. CR values for children were higher than adults in soils, but were higher for adults in air samples. Correlation analysis revealed that concentrations of heavy metals in soils were significantly correlated with these in waste gas samples, and PCA data showed pollution sources of Cd, Hg and Zn in soils were different from other metals.

  6. Feasibility of a two-stage biological aerated filter for depth processing of electroplating-wastewater.

    Science.gov (United States)

    Liu, Bo; Yan, Dongdong; Wang, Qi; Li, Song; Yang, Shaogui; Wu, Wenfei

    2009-09-01

    A "two-stage biological aerated filter" (T-SBAF) consisting of two columns in series was developed to treat electroplating-wastewater. Due to the low BOD/CODcr values of electroplating-wastewater, "twice start-up" was employed to reduce the time for adaptation of microorganisms, a process that takes up of 20 days. Under steady-state conditions, the removal of CODcr and NH(4)(+)-N increased first and then decreased while the hydraulic loadings increased from 0.75 to 1.5 m(3) m(-2) h(-1). The air/water ratio had the same influence on the removal of CODcr and NH(4)(+)-N when increasing from 3:1 to 6:1. When the hydraulic loadings and air/water ratio were 1.20 m(3) m(-2) h(-1) and 4:1, the optimal removal of CODcr, NH(4)(+)-N and total-nitrogen (T-N) were 90.13%, 92.51% and 55.46%, respectively. The effluent steadily reached the wastewater reuse standard. Compared to the traditional BAF, the period before backwashing of the T-SBAF could be extended to 10days, and the recovery time was considerably shortened.

  7. Effective Reuse of Electroplating Rinse Wastewater by Combining PAC with H2O2/UV Process.

    Science.gov (United States)

    Yen, Hsing Yuan; Kang, Shyh-Fang; Lin, Chen Pei

    2015-04-01

    This study evaluated the performance of treating electroplating rinse wastewater by powder activated carbon (PAC) adsorption, H2O2/UV oxidation, and their combination to remove organic compounds and heavy metals. The results showed that neither the process of PAC adsorption nor H2O2/UV oxidation could reduce COD to 100 mg/L, as enforced by the Taiwan Environmental Protection Agency. On the other hand, the water sample treated by the combined approach of using PAC (5 g/L) pre-adsorption and H2O2/UV post-oxidation (UV of 64 W, H2O2 of 100 mg/L, oxidation time of 90 min), COD and DOC were reduced to 8.2 mg/L and 3.8 mg/L, respectively. Also, the combined approach reduced heavy metals to meet the effluent standards and to satisfy the in-house water reuse criteria for the electroplating factory. The reaction constant analysis indicated that the reaction proceeded much more rapidly for the combined process. Hence, it is a more efficient, economic and environmentally friendly process.

  8. Study of the electroplated of Ni for betavoltaic battery using PN junction without seed layer

    Energy Technology Data Exchange (ETDEWEB)

    Uhm, Young Rang; Kim, Jong Bum; Son, Kwang Jae [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Cho, Byoung Gun [Electronics and Telecommunications Research Institute, Daejeon (Korea, Republic of)

    2015-10-15

    The mechanism of a nuclear battery is same as the P.N junction diode for solar cell application. The photovoltaic is operated by converting photons into electrical energy in the junction. In a betavoltaic battery, beta particles are collected and converted into electrical energy with a similar principle as a photovoltaic. If a radioisotope (RI) with a long half-life (over 100 years) is used, the lifetime of the power source is extended to as long as the half-life time of the RI. Hence, the power sources we describe could extend a system's operating life by several decades or even a century, during which time the system can gain learned behavior without worrying about the power turning off. The beta spectrum of {sup 63}Ni is below the radiation damage threshold (approximately 200 keV for Si) of semiconductors such as Si and SiC. Beta particles of 63Ni were deposited by electroplating on the Ni-foil substrate and attached on the trench P-N absorber with a spacing of 50 μm. The optimum total thickness of the 63Ni layer was determined to be about 2 μm, when regarding the minimum self-shielding effect of the beta-ray (β-ray). The optimum condition of the electroplating {sup 63}Ni was determined at current density of 20 mA/cm{sup 2}.

  9. Removal of chromium (VI) from electroplating wastewater using an anion exchanger derived from rice straw.

    Science.gov (United States)

    Cao, Wei; Dang, Zhi; Yia, Xiao-Yun; Yang, Chen; Lu, Gui-Ning; Liu, Yun-Feng; Huang, Se-Yan; Zheng, Liu-Chun

    2013-01-01

    An anion exchanger from rice straw was used to remove Cr (VI) from synthetic wastewater and electroplating effluent. The exchanger was characterized using Fourier transform infrared (FTIR) spectrum and scanning electron microscopy (SEM), and it was found that the quaternary amino group and hydroxyl group are the main functional groups on the fibrous surface of the exchanger. The effect of contact time, initial concentration and pH on the removal of Cr (VI), and adsorption isotherms at different temperature, was investigated. The results showed that the removal of Cr (VI) was very rapid and was significantly affected by the initial pH of the solution. Although acidic conditions (pH = 2-6) facilitated Cr (VI) adsorption, the exchanger was effective in neutral solution and even under weak base conditions. The equilibrium data fitted well with Langmuir adsorption model, and the maximum Cr (VI) adsorption capacities at pH 6.4 were 0.35, 0.36 and 0.38 mmol/g for 15, 25 and 35 degrees C, respectively. The exchanger was finally tested with real electroplating wastewater, and at sorbent dosage of 10 g/L, the removal efficiencies for Cr (VI) and total Cr were 99.4% and 97.8%, respectively. In addition, the positive relationship between adsorbed Cr (VI) and desorbed Cl- suggested that Cr (VI) was mainly removed by ion exchange with chlorine.

  10. Biosorption of chromium from electroplating and galvanizing industrial effluents under extreme conditions using Chlorella vulgaris

    Directory of Open Access Journals (Sweden)

    G. Sibi

    2016-07-01

    Full Text Available Hexavalent chromium [Cr(VI] is a toxic oxidized form and an important metal pollutant in the water bodies. Biosorption of chromium(VI offers a potential alternative to conventional metal removal methods. Dried biomass of Chlorella vulgaris was used as biosorbent for the removal of Cr(VI from electroplating and galvanizing industry effluents as a function of biosorbent dosage, contact time, pH, salinity and initial metal ion concentration. Batch experiments were conducted for biosorption and the optimum conditions were 1 g/L biomass, 4 h contact time, pH 2 and 2.893 mS/cm of electrical conductivity. The chromium biosorption was strictly pH dependent with a maximum Cr removal of 63.2 mg/L at pH 2. Highest Cr removal at a concentration of 81.3 mg/L was observed at Electrical conductivity (EC value of 2.893 mS/cm. A comparison of Langmuir and Freundlich isotherm models revealed that Freundlich isotherm model fitted the experimental data based on R2, qmax and standard error values. The results suggest that C. vulgaris biomass could be considered a promising low-cost biosorbent for the removal of Cr(VI from electroplating and galvanizing industry effluents. Keywords: Biosorption, Chlorella vulgaris, Microalgae, Hexavalent chromium

  11. Structural, mechanical and magnetic study on galvanostatic electroplated nanocrystalline NiFeP thin films

    Science.gov (United States)

    Kalaivani, A.; Senguttuvan, G.; Kannan, R.

    2018-03-01

    Nickel based alloys has a huge applications in microelectronics and micro electromechanical systems owing to its superior soft magnetic properties. With the advantages of simplicity, cost-effectiveness and controllable patterning, electroplating processes has been chosen to fabricate thin films in our work. The soft magnetic NiFeP thin film was successfully deposited over the surface of copper plate through galvanostatic electroplating method by applying constant current density of 10 mA cm-2 for a deposition rate for half an hour. The properties of the deposited NiFeP thin films were analyzed by subjecting it into different physio-chemical characterization such as XRD, SEM, EDAX, AFM and VSM. XRD pattern confirms the formation of NiFeP particles and the structural analysis reveals that the NiFeP particles were uniformly deposited over the surface of copper substrate. The surface roughness analysis of the NiFeP films was done using AFM analysis. The magnetic studies and the hardness of the thin film were evaluated from the VSM and hardness test. The NiFeP thin films possess lower coercivity with higher magnetization value of 69. 36 × 10-3 and 431.92 Gauss.

  12. Study of the electroplated of Ni for betavoltaic battery using PN junction without seed layer

    International Nuclear Information System (INIS)

    Uhm, Young Rang; Kim, Jong Bum; Son, Kwang Jae; Cho, Byoung Gun

    2015-01-01

    The mechanism of a nuclear battery is same as the P.N junction diode for solar cell application. The photovoltaic is operated by converting photons into electrical energy in the junction. In a betavoltaic battery, beta particles are collected and converted into electrical energy with a similar principle as a photovoltaic. If a radioisotope (RI) with a long half-life (over 100 years) is used, the lifetime of the power source is extended to as long as the half-life time of the RI. Hence, the power sources we describe could extend a system's operating life by several decades or even a century, during which time the system can gain learned behavior without worrying about the power turning off. The beta spectrum of 63 Ni is below the radiation damage threshold (approximately 200 keV for Si) of semiconductors such as Si and SiC. Beta particles of 63Ni were deposited by electroplating on the Ni-foil substrate and attached on the trench P-N absorber with a spacing of 50 μm. The optimum total thickness of the 63Ni layer was determined to be about 2 μm, when regarding the minimum self-shielding effect of the beta-ray (β-ray). The optimum condition of the electroplating 63 Ni was determined at current density of 20 mA/cm 2

  13. Remediation of lead from lead electroplating industrial effluent using sago waste.

    Science.gov (United States)

    Jeyanthi, G P; Shanthi, G

    2007-01-01

    Heavy metals are known toxicants, which inflict acute disorders to the living beings. Electroplating industries pose great threat to the environment through heavy load of metals in the wastewater discharged on land and water sources. In the present study, sago processing waste, which is both a waste and a pollutant, was used to adsorb lead ions from lead electroplating industrial effluent. Two types of sago wastes, namely, coarse sago waste and fine sago waste were used to study their adsorption capacity with the batch adsorption and Freundlich adsorption isotherm. The parameters that were considered for batch adsorption were pH (4, 5 and 6), time of contact (1, 2 and 3 hrs), temperature (30, 37 and 45 degrees C) and dosage of the adsorbent (2,4 and 6 g/L). The optimal condition for the effective removal of lead was found to be pH 5, time of contact 3 hrs, temperature 30 degrees C and dosage 4 g/L with coarse sago waste than fine sago waste.

  14. Epitaxial growth of zinc on ferritic steel under high current density electroplating conditions

    International Nuclear Information System (INIS)

    Greul, Thomas; Comenda, Christian; Preis, Karl; Gerdenitsch, Johann; Sagl, Raffaela; Hassel, Achim Walter

    2013-01-01

    Highlights: •EBSD of electroplated Zn on Fe or steel was performed. •Zn grows epitaxially on electropolished ferritic steel following Burger's orientation relation. •Surface deformation of steel leads to multiple electroplated zinc grains with random orientation. •Zn grows epitaxially even on industrial surfaces with little surface deformation. •Multiple zinc grains on one steel grain can show identical orientation relations. -- Abstract: The dependence of the crystal orientation of electrodeposited zinc of the grain orientation on ferritic steel substrate at high current density deposition (400 mA cm −2 ) during a pulse-plating process was investigated by means of EBSD (electron backscatter diffraction) measurements. EBSD-mappings of surface and cross-sections were performed on samples with different surface preparations. Furthermore an industrial sample was investigated to compare lab-coated samples with the industrial process. The epitaxial growth of zinc is mainly dependent on the condition of the steel grains. Deformation of steel grains leads to random orientation while zinc grows epitaxially on non-deformed steel grains even on industrial surfaces

  15. Evaluation of the use of sludge containing plutonium as a soil conditioner for food crops

    International Nuclear Information System (INIS)

    Myers, D.S.; Silver, W.J.; Coles, D.G.; Lamson, K.C.; McIntyre, D.R.; Mendoza, B.

    1975-01-01

    An experiment was conducted to assess the potential hazard associated with the use of sludge containing plutonium as a soil conditioner for food crops. Conditions were chosen that would maximize exposure to the 239 Pu in the sludge through resuspension and in plant content and thus approximated the maximum potential hazards due to the inhalation and ingestion pathways. The estimated 50-year radiation doses to the pulmonary region of the lung, bone, and liver based on the results of the inhalation experiment are 6 x 10 -4 rem, 1.2 x 10 -3 rem, and 0.55 x 10 -4 rem, respectively. Similarly, the 50-year radiation doses attributable to ingestion of the sludge-grown vegetables were 2.2 x 10 -5 rem to the bone and 1.5 x 10 -5 rem to the liver. Thus, the inhalation pathway is the more critical of the two. The maximum permissible annual doses to the lungs, bone, and the liver for a member of the general public are 1.5, 3.0, and 1.5 rem, respectively. Thus, the maximum credible 50-year lung, bone, and liver dose commitments associated with the use of the 239 Pu-contaminated sludge as a soil conditioner are approximately 4.0 x 10 -2 percent of the annual maximum permissible dose. Under more realistic exposure circumstances, one might expect less drying of the sludge, less resuspension of dust and flying dirt before and during rototilling, and a much smaller sludge vegetable consumption rate. The conservative assumptions made in this analysis tend to assure that actual radiation doses would be even less than those calculated. (auth)

  16. Tsunami hazard

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2013-08-15

    Tohoku Earthquake Tsunami on 11 March, 2011 has led the Fukushima Daiichi nuclear power plant to a serious accident, which highlighted a variety of technical issues such as a very low design tsunami height and insufficient preparations in case a tsunami exceeding the design tsunami height. Lessons such as to take measures to be able to maintain the important safety features of the facility for tsunamis exceeding design height and to implement risk management utilizing Probabilistic Safety Assessment are shown. In order to implement the safety assessment on nuclear power plants across Japan accordingly to the back-fit rule, Nuclear Regulatory Commission will promulgate/execute the New Safety Design Criteria in July 2013. JNES has positioned the 'enhancement of probabilistic tsunami hazard assessment' as highest priority issue and implemented in order to support technically the Nuclear Regulatory Authority in formulating the new Safety Design Criteria. Findings of the research had reflected in the 'Technical Review Guidelines for Assessing Design Tsunami Height based on tsunami hazards'. (author)

  17. Tsunami hazard

    International Nuclear Information System (INIS)

    2013-01-01

    Tohoku Earthquake Tsunami on 11 March, 2011 has led the Fukushima Daiichi nuclear power plant to a serious accident, which highlighted a variety of technical issues such as a very low design tsunami height and insufficient preparations in case a tsunami exceeding the design tsunami height. Lessons such as to take measures to be able to maintain the important safety features of the facility for tsunamis exceeding design height and to implement risk management utilizing Probabilistic Safety Assessment are shown. In order to implement the safety assessment on nuclear power plants across Japan accordingly to the back-fit rule, Nuclear Regulatory Commission will promulgate/execute the New Safety Design Criteria in July 2013. JNES has positioned the 'enhancement of probabilistic tsunami hazard assessment' as highest priority issue and implemented in order to support technically the Nuclear Regulatory Authority in formulating the new Safety Design Criteria. Findings of the research had reflected in the 'Technical Review Guidelines for Assessing Design Tsunami Height based on tsunami hazards'. (author)

  18. Los Alamos National Laboratory simulated sludge vitrification demonstration

    International Nuclear Information System (INIS)

    Cicero, C.A.; Bickford, D.F.; Bennert, D.M.; Overcamp, T.J.

    1994-01-01

    Technologies are being developed to convert hazardous and mixed wastes to a form suitable for permanent disposal. Vitrification, which has been declared the Best Demonstrated Available Technology (BDAT) for high-level radioactive waste disposal by the EPA, is capable of producing a highly durable wasteform that minimizes disposal volumes through organic destruction, moisture evaporation, and porosity reduction. However, this technology must be demonstrated over a range of waste characteristics, including compositions, chemistries, moistures, and physical characteristics to ensure that it is suitable for hazardous and mixed waste treatment. This project plans to demonstrate vitrification of simulated wastes that are considered representatives of wastes found throughout the DOE complex. For the most part, the primary constituent of the wastes is flocculation aids, such as Fe(OH) 3 , and natural filter aids, such as diatomaceous earth and perlite. The filter aids consist mostly of silica, which serves as an excellent glass former; hence, the reason why vitrification is such a viable option. LANL is currently operating a liquid waste processing plant which produces an inorganic sludge similar to other waste water treatment streams. Since this waste has characteristics that make it suitable for vitrification and the likelihood of success is high, it shall be tested at CU. The objective of this task is to characterize the process behavior and glass product formed upon vitrification of simulated LANL sludge. The off-gases generated from the production runs will also be characterized to help further develop vitrification processes for mixed and low level wastes

  19. Textile wastewater treatment: aerobic granular sludge vs activated sludge systems.

    Science.gov (United States)

    Lotito, Adriana Maria; De Sanctis, Marco; Di Iaconi, Claudio; Bergna, Giovanni

    2014-05-01

    Textile effluents are characterised by high content of recalcitrant compounds and are often discharged (together with municipal wastewater to increase their treatability) into centralized wastewater treatment plants with a complex treatment scheme. This paper reports the results achieved adopting a granular sludge system (sequencing batch biofilter granular reactor - SBBGR) to treat mixed municipal-textile wastewater. Thanks to high average removals in SBBGR (82.1% chemical oxygen demand, 94.7% total suspended solids, 87.5% total Kjeldahl nitrogen, 77.1% surfactants), the Italian limits for discharge into a water receiver can be complied with the biological stage alone. The comparison with the performance of the centralized plant treating the same wastewater has showed that SBBGR system is able to produce an effluent of comparable quality with a simpler treatment scheme, a much lower hydraulic residence time (11 h against 30 h) and a lower sludge production. Copyright © 2014 Elsevier Ltd. All rights reserved.

  20. K Basin sludge dissolution engineering study

    International Nuclear Information System (INIS)

    Westra, A.G.

    1998-01-01

    The purpose of this engineering study is to investigate the available technology related to dissolution of the K Basin sludge in nitric acid. The conclusion of this study along with laboratory and hot cell tests with actual sludge samples will provide the basis for beginning conceptual design of the sludge dissolver. The K Basin sludge contains uranium oxides, fragments of metallic U, and some U hydride as well as ferric oxyhydroxide, aluminum oxides and hydroxides, windblown sand that infiltrated the basin enclosure, ion exchange resin, and miscellaneous materials. The decision has been made to dispose of this sludge separate from the fuel elements stored in the basins. The sludge will be conditioned so that it meets Tank Waste Remediation System waste acceptance criteria and can be sent to one of the underground storage tanks. Sludge conditioning will be done by dissolving the fuel constituents in nitric acid, separating the insoluble material, adding neutron absorbers for criticality safety, and then reacting the solution with caustic to co-precipitate the uranium and plutonium. There will be five distinct feed streams to the sludge conditioning process two from the K East (KE) Basin and three from the K West (KW) Basin. The composition of the floor and pit sludges which contain more iron oxides and sand than uranium is much different than the canister sludges which are composed of mostly uranium oxides. The sludge conditioning equipment will be designed to process all of the sludge streams, but some of the operating parameters will be adjusted as necessary to handle the different sludge stream compositions. The volume of chemical additions and the amount of undissolved solids will be much different for floor and pit sludge than for canister sludge. Dissolution of uranium metal and uranium dioxide has been studied quite thoroughly and much information is available. Both uranium metal and uranium dioxide have been dissolved on a large scale in nuclear fuel

  1. STUDY ON MAXIMUM SPECIFIC SLUDGE ACIVITY OF DIFFERENT ANAEROBIC GRANULAR SLUDGE BY BATCH TESTS

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The maximum specific sludge activity of granular sludge from large-scale UASB, IC and Biobed anaerobic reactors were investigated by batch tests. The limitation factors related to maximum specific sludge activity (diffusion, substrate sort, substrate concentration and granular size) were studied. The general principle and procedure for the precise measurement of maximum specific sludge activity were suggested. The potential capacity of loading rate of the IC and Biobed anaerobic reactors were analyzed and compared by use of the batch tests results.

  2. Environmental sustainability of wastewater sludge treatments

    DEFF Research Database (Denmark)

    Boyer-Souchet, Florence; Larsen, Henrik Fred

    treatment for municipal waste water. A special focus area in Neptune is sludge handling because the sludge amount is expected to increase due to advanced waste water treatment. The main sludge processing methods assessed in Neptune can be divided into two categories: disintegration processes before...... anaerobic digestion (thermal hydrolysis and ultrasound disintegration) and inertisation processes performed at high temperatures (incineration, pyrolysis, gasification, wet oxidation) but they all aim at volume reduction and removal of biodegradable compounds before safe sludge disposal or reuse of its...... resources. As part of a sustainability assessment (or “best practice evaluation”), a comparison between the existing and new sludge handling techniques have been done by use of life cycle assessment (LCA).The concept of induced impacts as compared to avoided impacts when introducing a new sludge treatment...

  3. F-Canyon Sludge Physical Properties

    International Nuclear Information System (INIS)

    Poirier, M. R.; Hansen, P. R.; Fink, S. D.

    2005-01-01

    The Site Deactivation and Decommissioning (SDD) Organization is evaluating options to disposition the 800 underground tanks (including removal of the sludge heels from these tanks). To support this effort, DandD requested assistance from Savannah River National Laboratory (SRNL) personnel to determine the pertinent physical properties to effectively mobilize the sludge from these tanks (Tanks 804, 808, and 809). SDD provided SRNL with samples of the sludge from Tanks 804, 808, and 809. The authors measured the following physical properties for each tank: particle settling rate, shear strength (i.e., settled solids yield stress), slurry rheology (i.e., yield stress and consistency), total solids concentration in the sludge, soluble solids concentration of the sludge, sludge density, and particle size distribution

  4. Sewage sludge and how to sell it

    Energy Technology Data Exchange (ETDEWEB)

    Knapp, I M

    1977-10-01

    Largo, Florida dries its sludge and sells it as fertilizer for $80 to $169/T. The sludge processing plant capable of turning common sludge into a dry, pelletized soil conditioner was only slightly more expensive than the previously proposed concrete drying beds which would have required disposal of the dried residue. The city's experience in setting up the plant and marketing the finished product is discussed. The true advantage of selling heat-dried sludge is that residents of the surrounding area, knowing the value of the product to their lawns and shrubs, will provide the transportation for the product and the physical labor to spread it over an area wider than most municipalities could afford to own or operate. The current production cost of $140/T is high, but the addition of a sludge prethickener-conditioner process and expected future economies of scale as the volume of sludge treated increases should lower per ton costs.

  5. Treatment of Wastewater from Electroplating, Metal Finishing and Printed Circuit Board Manufacturing. Operation of Wastewater Treatment Plants Volume 4.

    Science.gov (United States)

    California State Univ., Sacramento. Dept. of Civil Engineering.

    One of four manuals dealing with the operation of wastewater plants, this document was designed to address the treatment of wastewater from electroplating, metal finishing, and printed circuit board manufacturing. It emphasizes how to operate and maintain facilities which neutralize acidic and basic waters; treat waters containing metals; destroy…

  6. Ink-jet printing technology enables self-aligned mould patterning for electroplating in a single step

    International Nuclear Information System (INIS)

    Meissner, M V; Spengler, N; Mager, D; Wang, N; Kiss, S Z; Höfflin, J; While, P T; Korvink, J G

    2015-01-01

    We present a new self-aligned, mask-free micro-fabrication method with which to form thick-layered conductive metal micro-structures inside electroplating moulds. Seed layer patterning for electroplating was performed by ink-jet printing using a silver nano-particle ink deposited on SU-8 or Ordyl SY permanent resist. The silver ink contact angle on SU-8 was adjusted by oxygen plasma followed by a hard bake. Besides functioning as a seed layer, the printed structures further served as a shadow mask during patterning of electroplating moulds into negative photoresist. The printed silver tracks remained in strong adhesion to the substrate when exposed to the acidic chemistry of the electroplating bath. To demonstrate the process, we manufactured rectangular, low-resistivity planar micro-coils for use in magnetic resonance microscopy. MRI images of a spring onion with an in-plane resolution down to 10 µm × 10 µm were acquired using a micro-coil on an 11.7 T MRI scanner. (paper)

  7. The Survey of Melia Azaderach L. ash in Removal of Hexavalent Chromium from Synthetic Electroplating Industry Wastewater

    Directory of Open Access Journals (Sweden)

    MT Ghaneian

    2014-11-01

    Conclusion: Melia azedarach ash is an effective adsorbent in removal of hexavalent chromium from synthetic electroplating industries wastewater. In addition, the use of this biosorbent in preparation and application aspects is simple and cheap compared to many other natural and man-made adsorbent.

  8. Occurrence and fate of acrylamide in water-recycling systems and sludge in aggregate industries.

    Science.gov (United States)

    Junqua, Guillaume; Spinelli, Sylvie; Gonzalez, Catherine

    2015-05-01

    Acrylamide is a hazardous substance having irritant and toxic properties as well as carcinogen, mutagen, and impaired fertility possible effects. Acrylamide might be found in the environment as a consequence of the use of polyacrylamides (PAMs) widely added as a flocculant for water treatment. Acrylamide is a monomer used to produce polyacrylamide (PAM) polymers. This reaction of polymerization can be incomplete, and acrylamide molecules can be present as traces in the commercial polymer. Thus, the use of PAMs may generate a release of acrylamide in the environment. In aggregate industries, PAM is widely involved in recycling process and water reuse (aggregate washing). Indeed, these industries consume large quantities of water. Thus, European and French regulations have favored loops of recycling of water in order to reduce water withdrawals. The main goal of this article is to study the occurrence and fate of acrylamide in water-recycling process as well as in the sludge produced by the flocculation treatment process in aggregate production plants. Moreover, to strengthen the relevance of this article, the objective is also to demonstrate if the recycling system leads to an accumulation effect in waters and sludge and if free acrylamide could be released by sludge during their storage. To reach this objective, water sampled at different steps of recycling water process has been analyzed as well as different sludge corresponding to various storage times. The obtained results reveal no accumulation effect in the water of the water-recycling system nor in the sludge.

  9. Sewage sludge fertiliser use: implications for soil and plant copper evolution in forest and agronomic soils.

    Science.gov (United States)

    Ferreiro-Domínguez, Nuria; Rigueiro-Rodríguez, Antonio; Mosquera-Losada, M Rosa

    2012-05-01

    Fertilisation with sewage sludge may lead to crop toxicity and environmental degradation. This study aims to evaluate the effects of two types of soils (forest and agronomic), two types of vegetation (unsown (coming from soil seed bank) and sown), and two types of fertilisation (sludge fertilisation and mineral fertilisation, with a no fertiliser control) in afforested and treeless swards and in sown and unsown forestlands on the total and available Cu concentration in soil, the leaching of this element and the Cu levels in plant. The experimental design was completely randomised with nine treatments and three replicates. Fertilisation with sewage sludge increased the concentration of Cu in soil and plant, but the soil values never exceeded the maximum set by Spanish regulations. Sewage sludge inputs increased both the total and Mehlich 3 Cu concentrations in agronomic soils and the Cu levels in plant developed in agronomic and forest soils, with this effect pronounced in the unsown swards of forest soils. Therefore, the use of high quality sewage sludge as fertiliser may improve the global productivity of forest, agronomic and silvopastoral systems without creating environmental hazards. Copyright © 2012 Elsevier B.V. All rights reserved.

  10. A complete electrical hazard classification system and its application

    Energy Technology Data Exchange (ETDEWEB)

    Gordon, Lloyd B [Los Alamos National Laboratory; Cartelli, Laura [Los Alamos National Laboratory

    2009-01-01

    The Standard for Electrical Safety in the Workplace, NFPA 70E, and relevant OSHA electrical safety standards evolved to address the hazards of 60-Hz power that are faced primarily by electricians, linemen, and others performing facility and utility work. This leaves a substantial gap in the management of electrical hazards in Research and Development (R&D) and specialized high voltage and high power equipment. Examples include lasers, accelerators, capacitor banks, electroplating systems, induction and dielectric heating systems, etc. Although all such systems are fed by 50/60 Hz alternating current (ac) power, we find substantial use of direct current (dc) electrical energy, and the use of capacitors, inductors, batteries, and radiofrequency (RF) power. The electrical hazards of these forms of electricity and their systems are different than for 50160 Hz power. Over the past 10 years there has been an effort to develop a method of classifying all of the electrical hazards found in all types of R&D and utilization equipment. Examples of the variation of these hazards from NFPA 70E include (a) high voltage can be harmless, if the available current is sufficiently low, (b) low voltage can be harmful if the available current/power is high, (c) high voltage capacitor hazards are unique and include severe reflex action, affects on the heart, and tissue damage, and (d) arc flash hazard analysis for dc and capacitor systems are not provided in existing standards. This work has led to a comprehensive electrical hazard classification system that is based on various research conducted over the past 100 years, on analysis of such systems in R&D, and on decades of experience. Initially, national electrical safety codes required the qualified worker only to know the source voltage to determine the shock hazard. Later, as arc flash hazards were understood, the fault current and clearing time were needed. These items are still insufficient to fully characterize all types of

  11. Composting of gamma-radiation disinfected sewage sludge

    International Nuclear Information System (INIS)

    Kawakami, W.; Hashimoto, S.; Watanabe, H.; Nishimura, K.; Watanabe, H.; Ito, H.; Takehisa, M.

    1981-01-01

    The composting of radiation disinfected sewage sludge has been studied since 1978, aiming to present a new process of sludge composting for agricultural uses. This process is composed of two steps: irradiation step to disinfect sludge, and composting step to remove odor and easily decomposable organics in sludge. In this paper, the gamma-irradiation effect on sludge cake and composting condition of irradiated sludge are discussed. (author)

  12. Economic comparison of sludge irradiation and alternative methods of municipal sludge treatment

    International Nuclear Information System (INIS)

    Ahlstrom, S.B.; McGuire, H.E.

    1977-11-01

    The relative economics of radiation treatment and other sludge treatment processes are reported. The desirability of radiation treatment is assessed in terms of cost and the quality of the treated sludge product. The major conclusions of this study are: radiation treatment is a high-level disinfection process. Therefore, it should only be considered if high levels of disinfection are required for widespread reuse of the sludge; the handling, transporting and pathogen growback problems associated with disinfected wet sludge makes it less attractive for reuse than dry sludge; radiation of composted sludge produces a product of similar quality at less cost than any thermal treatment and/or flash drying treatment option for situations where a high degree of disinfection is required; and heavy metal concerns, especially cadmium, may limit the reuse of sludge despite high disinfection levels. It is recommended that radiation treatment of sludge, particularly dry sludge, continue to be studied. A sensitivity analysis investigating the optimal conditions under which sludge irradiation operates should be instigated. Furthermore, costs of adding sludge irradiation to existing sludge treatment schemes should be determined

  13. Use of a water treatment sludge in a sewage sludge dewatering process

    Science.gov (United States)

    Górka, Justyna; Cimochowicz-Rybicka, Małgorzata; Kryłów, Małgorzata

    2018-02-01

    The objective of the research study was to determine whether a sewage sludge conditioning had any impact on sludge dewaterability. As a conditioning agent a water treatment sludge was used, which was mixed with a sewage sludge before a digestion process. The capillary suction time (CST) and the specific filtration resistance (SRF) were the measures used to determine the effects of a water sludge addition on a dewatering process. Based on the CST curves the water sludge dose of 0.3 g total volatile solids (TVS) per 1.0 g TVS of a sewage sludge was selected. Once the water treatment sludge dose was accepted, disintegration of the water treatment sludge was performed and its dewaterability was determined. The studies have shown that sludge dewaterability was much better after its conditioning with a water sludge as well as after disintegration and conditioning, if comparing to sludge with no conditioning. Nevertheless, these findings are of preliminary nature and future studies will be needed to investigate this topic.

  14. An Economic comparison of sludge irradiation and alternative methods of municipal sludge treatment

    Energy Technology Data Exchange (ETDEWEB)

    Ahlstrom, S.B.; McGuire, H.E.

    1977-11-01

    The relative economics of radiation treatment and other sludge treatment processes are reported. The desirability of radiation treatment is assessed in terms of cost and the quality of the treated sludge product. The major conclusions of this study are: radiation treatment is a high-level disinfection process. Therefore, it should only be considered if high levels of disinfection are required for widespread reuse of the sludge; the handling, transporting and pathogen growback problems associated with disinfected wet sludge makes it less attractive for reuse than dry sludge; radiation of composted sludge produces a product of similar quality at less cost than any thermal treatment and/or flash drying treatment option for situations where a high degree of disinfection is required; and heavy metal concerns, especially cadmium, may limit the reuse of sludge despite high disinfection levels. It is recommended that radiation treatment of sludge, particularly dry sludge, continue to be studied. A sensitivity analysis investigating the optimal conditions under which sludge irradiation operates should be instigated. Furthermore, costs of adding sludge irradiation to existing sludge treatment schemes should be determined.

  15. Evaluation of ferrocyanide/nitrate explosive hazard

    International Nuclear Information System (INIS)

    Cady, H.H.

    1992-06-01

    Los Alamos National Laboratory agreed to assist Pacific Northwest Laboratory in the Ferrocyanide Safety Evaluation Program by helping to evaluate the explosive hazard of several mixtures of simulated ferrocyanide waste-tank sludge containing sodium nitrite and sodium nitrate. This report is an evaluation of the small-scale safety tests used to assess the safety of these materials from an explosive point of view. These tests show that these materials are not initiated by mechanical insult, and they require an external heat source before any exothermic chemical reaction can be observed

  16. Solidifying power station resins and sludges

    International Nuclear Information System (INIS)

    Willis, A.S.D.; Haigh, C.P.

    1984-01-01

    Radioactive ion exchange resins and sludges arise at nuclear power stations from various operations associated with effluent treatment and liquid waste management. As the result of an intensive development programme, the Central Electricity Generating Board (CEGB) has designed a process to convert power station resins and sludges into a shielded, packaged solid monolithic form suitable for final disposal. Research and development, the generic CEGB sludge/resin conditioning plant and the CEGB Active Waste Project are described. (U.K.)

  17. Eco-technological process of glass-ceramic production from galvanic sludge and aluminium slag

    Directory of Open Access Journals (Sweden)

    Stanisavljević M.

    2010-01-01

    Full Text Available Methods of purification of waste water which are most commonly used in the Republic of Serbia belong to the type of conventional systems for purification such as chemical oxidation and reduction, neutralization, sedimentation, coagulation, and flocculation. Consequently, these methods generate waste sludge which, unless adequately stabilized, represents hazardous matter. The aluminium slag generated by melting or diecasting aluminium and its alloys is also hazardous matter. In this sense, this paper establishes ecological risk of galvanic waste sludge and aluminium slag and then describes the process of stabilization of these waste materials by means of transformation into a glass-ceramic structure through sintering. The obtained product was analyzed with Fourier Transform Infrared Spectroscopy (FT-IR and X-ray diffraction (XRD. The object of the paper is the eco-technological process of producing glass-ceramics from galvanic sludge and aluminium slag. The aim of the paper is to incorporate toxic metals from galvanic sludge and aluminium slag into the glass-ceramic product, in the form of solid solutions.

  18. Norm in soil and sludge samples in Dukhan oil Field, Qatar state

    Energy Technology Data Exchange (ETDEWEB)

    Al-Kinani, A.T.; Hushari, M.; Al-Sulaiti, Huda; Alsadig, I.A., E-mail: mmhushari@moe.gov.qa [Radiation and Chemical Protection Department, Ministry of Environment, Doha (Qatar)

    2015-07-01

    The main objective of this work is to measure the activity concentrations of Naturally Occurring radioactive Materials (NORM) produced as a buy products in oil production. The analyses of NORM give available information for guidelines concerning radiation protection. Recently NORM subjected to restricted regulation issued by high legal authority at Qatar state. Twenty five samples of soil from Dukhan onshore oil field and 10 sludge samples collected from 2 offshore fields at Qatar state. High resolution low-level gamma-ray spectrometry used to measure gamma emitters of NORM. The activity concentrations of natural radionuclide in 22 samples from Dukhan oil field, were with average worldwide values . Only three soil samples have high activity concentration of Ra-226 which is more than 185 Bq/kg the exempted level for NORM in the Quatrain regulation. The natural radionuclide activity concentrations of 10 sludge samples from offshore oil fields was greater than 1100Bq/kg the exempted values of NORM set by Quatrain regulation so the sludge need special treatments. The average hazards indices (H{sub ex} , D , and Ra{sub eq}), for the 22 samples were below the word permissible values .This means that the human exposure to such material not impose any radiation risk. The average hazards indices (H{sub ex} , D , and Ra{sub eq}), for 3 soil samples and sludge samples are higher than the published maximal permissible. Thus human exposure to such material impose radiation risk. (author)

  19. Norm in soil and sludge samples in Dukhan oil Field, Qatar state

    International Nuclear Information System (INIS)

    Al-Kinani, A.T.; Hushari, M.; Al-Sulaiti, Huda; Alsadig, I.A.

    2015-01-01

    The main objective of this work is to measure the activity concentrations of Naturally Occurring radioactive Materials (NORM) produced as a buy products in oil production. The analyses of NORM give available information for guidelines concerning radiation protection. Recently NORM subjected to restricted regulation issued by high legal authority at Qatar state. Twenty five samples of soil from Dukhan onshore oil field and 10 sludge samples collected from 2 offshore fields at Qatar state. High resolution low-level gamma-ray spectrometry used to measure gamma emitters of NORM. The activity concentrations of natural radionuclide in 22 samples from Dukhan oil field, were with average worldwide values . Only three soil samples have high activity concentration of Ra-226 which is more than 185 Bq/kg the exempted level for NORM in the Quatrain regulation. The natural radionuclide activity concentrations of 10 sludge samples from offshore oil fields was greater than 1100Bq/kg the exempted values of NORM set by Quatrain regulation so the sludge need special treatments. The average hazards indices (H ex , D , and Ra eq ), for the 22 samples were below the word permissible values .This means that the human exposure to such material not impose any radiation risk. The average hazards indices (H ex , D , and Ra eq ), for 3 soil samples and sludge samples are higher than the published maximal permissible. Thus human exposure to such material impose radiation risk. (author)

  20. Electrostatic hazards

    CERN Document Server

    Luttgens, Günter; Luttgens, Gnter; Luttgens, G Nter

    1997-01-01

    In the US, UK and Europe there is in excess of one notifiable dust or electrostatic explosion every day of the year. This clearly makes the hazards associated with the handling of materials subject to either cause or react to electrostatic discharge of vital importance to anyone associated with their handling or industrial bulk use. This book provides a comprehensive guide to the dangers of static electricity and how to avoid them. It will prove invaluable to safety managers and professionals, as well as all personnel involved in the activities concerned, in the chemical, agricultural, pharmaceutical and petrochemical process industries. The book makes extended use of case studies to illustrate the principles being expounded, thereby making it far more open, accessible and attractive to the practitioner in industry than the highly theoretical texts which are also available. The authors have many years' experience in the area behind them, including the professional teaching of the content provided here. Günte...

  1. Human hazards

    International Nuclear Information System (INIS)

    Delpla, M.; Vignes, S.; Wolber, G.

    1976-01-01

    Among health hazards from ionizing radiations, a distinction is made of observed, likely and theoretical risks. Theoretical risks, derived from extrapolation of observations on sublethal exposures to low doses may frighten. However, they have nothing in common with reality as shown for instance, by the study of carcinogenesis risks at Nagasaki. By extrapolation to low doses, theoretical mutation risks are derived by geneticians from the observation of some characters especially deleterious in the progeny of parents exposed to sublethal doses. One cannot agree when by calculation they express a population exposure by a shift of its genetic balance with an increase of the proportion of disabled individuals. As a matter of fact, experimental exposure of successive generations of laboratory animals shows no accumulation of deleterious genes, sublethal doses excepted. Large nuclear plants should not be overwhelmed by horrible charges on sanitary grounds, whereas small sources have but too often shown they may originate mortal risks [fr

  2. Analysis of the matrix structure of the Nuclear Weapons Complex waste minimization and hazard reduction program

    International Nuclear Information System (INIS)

    Churnetski, S.R.

    1991-01-01

    Two of the primary goals of this program in waste minimization that the major waste problems facing the Nuclear Weapons Complex (NWC) are being addressed systematically and to prevent duplication of effort by forming an integrated approach across the complex. Production, disposal, and the hazards of both the wastes and the in-process chemicals used were to be studied. The eight waste streams chosen (electroplating, miscellaneous, mixed, plutonium, polymers, solvents, tritium, and uranium) were deemed to be the most serious problems facing the Nuclear Weapons Complex

  3. A full-wafer fabrication process for glass microfluidic chips with integrated electroplated electrodes by direct bonding of dry film resist

    International Nuclear Information System (INIS)

    Vulto, Paul; Urban, G A; Huesgen, Till; Albrecht, Björn

    2009-01-01

    A full-wafer process is presented for fast and simple fabrication of glass microfluidic chips with integrated electroplated electrodes. The process employs the permanent dry film resist (DFR) Ordyl SY300 to create microfluidic channels, followed by electroplating of silver and subsequent chlorination. The dry film resist is bonded directly to a second substrate, without intermediate gluing layers, only by applying pressure and moderate heating. The process of microfluidic channel fabrication, electroplating and wafer bonding can be completed within 1 day, thus making it one of the fastest and simplest full-wafer fabrication processes. (note)

  4. Land application of sewage sludge: Pathogen issues

    International Nuclear Information System (INIS)

    Chang, A.C.

    1997-01-01

    Diseases transmitted via the faecal-oral exposure route cause severe gastroenteric disorders, and large numbers of causative organisms are discharged with the faecal matter of infected individuals. For this reason, pathogenic bacteria, viruses, protozoa, or helminths, are always found in sewage sludge. If not properly treated for use in agriculture, sludge can be a source of pathogenic contamination. Radiation is an attractive method to reduce the numbers of microorganisms in sewage sludge. Routine examination for pathogens is not practised nor recommended because complicated and costly procedures are involved. Instead, an indicator organism is usually assayed and enumerated. In this paper, methods are discussed for the investigation of pathogens in sewage sludge. (author)

  5. Where to dispose of the sewage sludge?

    International Nuclear Information System (INIS)

    Beurer, P.; Geering, F.

    2001-01-01

    The 'proper' course for the disposal of sewage sludge is a topic that has continually sparked intense discussion for years. New legal regulations have developed which have significantly changed the disposal structure. Nevertheless, the consumer market of agriculture products has an increasing influence on sewage sludge recycling possibilities. In this report, the changes in sewage sludge disposal within the last ten years and the expected development is pointed out. On account of legal guidelines and of political market influences, the thermal recycling of sewage sludge is considered as the future solution, which should, however, be adapted according to marginal situations. (author)

  6. Rheological properties of disintegrated sewage sludge

    Science.gov (United States)

    Wolski, Paweł

    2017-11-01

    The rheology of the sludge provides information about the capacity and the flow, which in the case of project tasks for the hydraulic conveying installation is an important control parameter. Accurate knowledge of the rheological properties of sludge requires the designation of rheological models. Models single and multiparameter (Ostwald, Bingham, Herschel-Bulkley'a, and others) allow an approximation of flow curves, and the determination of the boundaries of the flow of modified sludge allows you to control the process compaction or are dewatered sludge undergoing flow. The aim of the study was to determine the rheological parameters and rheological models of sludge conditioned by physical methods before and after the process of anaerobic digestion. So far, studies have shown that the application of conditioning in the preparation of sewage sludge increases shear stress, viscosity as well as the limits of flow in relation to the untreated sludge. Offset yield point by the application of a conditioning agent is associated with decreased flowability tested sludge, which has also been observed by analyzing the structure of the prepared samples. Lowering the yield point, and thus the shear stress was recorded as a result of the fermentation test of disintegrated sludge.

  7. Radioactive contamination of sewage sludge. Preliminary data

    Energy Technology Data Exchange (ETDEWEB)

    Soeder, C J; Zanders, E; Raphael, T

    1986-01-01

    Because of the radioactivity released through the explosion of the nuclear reactor near Chernobyl radionuclides have been accumulated to a significant extent in sewage sludge in the Federal Republic of Germany. This is demonstrated for samples from four activated sludge plants according to a recent recommendation of the German Commission for Radiation Protection, there is until now no reason to deviate from the common practices of sludge disposal or incineration. The degree of radioactive contamination of plant materials produced on farm lands on which sewage sludge is being spread cannot be estimated with sufficient certainty yet. Additional information is required.

  8. Sewage sludge as a biomass energy source

    Directory of Open Access Journals (Sweden)

    Pavel Kolat

    2013-01-01

    Full Text Available The major part of the dry matter content of sewage sludge consists of nontoxic organic compounds, in general a combination of primary sludge and secondary microbiological sludge. The sludge also contains a substantive amount of inorganic material and a small amount of toxic components. There are many sludge-management options in which production of energy is one of the key treatment steps. The most important options are anaerobic digestion, co-digestion, incineration in combination with energy recovery and co-incineration in coal-fired power plants. The goal of our applied research is to verify, if the sludge from waste water treatment plants may be used as a biomass energy source in respect of the EU legislation, which would comply with emission limits or the proposal of energy process optimizing the preparation of coal/sludge mixture for combustion in the existing fluid bed boilers in the Czech Republic. The paper discusses the questions of thermal usage of mechanically drained stabilized sewage sludge from the waste water treatment plants in the boiler with circulated fluid layer. The paper describes methods of thermal analysis of coal, sewage sludge and its mixtures, mud transport to the circulating fluidised bed boiler, effects on efficiency, operational reliability of the combustion equipment, emissions and solid combustion residues.

  9. A review of modeling approaches in activated sludge systems

    African Journals Online (AJOL)

    use

    Key words: Mathematical modeling, water, wastewater, wastewater treatment plants, activated sludge systems. INTRODUCTION ... sedimentation processes which take place in the aeration ...... activated sludge waste water treatment systems.

  10. Enhanced chitosan beads-supported Fe(0)-nanoparticles for removal of heavy metals from electroplating wastewater in permeable reactive barriers.

    Science.gov (United States)

    Liu, Tingyi; Yang, Xi; Wang, Zhong-Liang; Yan, Xiaoxing

    2013-11-01

    The removal of heavy metals from electroplating wastewater is a matter of paramount importance due to their high toxicity causing major environmental pollution problems. Nanoscale zero-valent iron (NZVI) became more effective to remove heavy metals from electroplating wastewater when enhanced chitosan (CS) beads were introduced as a support material in permeable reactive barriers (PRBs). The removal rate of Cr (VI) decreased with an increase of pH and initial Cr (VI) concentration. However, the removal rates of Cu (II), Cd (II) and Pb (II) increased with an increase of pH while decreased with an increase of their initial concentrations. The initial concentrations of heavy metals showed an effect on their removal sequence. Scanning electron microscope images showed that CS-NZVI beads enhanced by ethylene glycol diglycidyl ether (EGDE) had a loose and porous surface with a nucleus-shell structure. The pore size of the nucleus ranged from 19.2 to 138.6 μm with an average aperture size of around 58.6 μm. The shell showed a tube structure and electroplating wastewaters may reach NZVI through these tubes. X-ray photoelectron spectroscope (XPS) demonstrated that the reduction of Cr (VI) to Cr (III) was complete in less than 2 h. Cu (II) and Pb (II) were removed via predominant reduction and auxiliary adsorption. However, main adsorption and auxiliary reduction worked for the removal of Cd (II). The removal rate of total Cr, Cu (II), Cd (II) and Pb (II) from actual electroplating wastewater was 89.4%, 98.9%, 94.9% and 99.4%, respectively. The findings revealed that EGDE-CS-NZVI-beads PRBs had the capacity to remediate actual electroplating wastewater and may become an effective and promising technology for in situ remediation of heavy metals. Copyright © 2013 Elsevier Ltd. All rights reserved.

  11. K Basins fuel encapsulation and storage hazard categorization

    International Nuclear Information System (INIS)

    Porten, D.R.

    1994-12-01

    This document establishes the initial hazard categorization for K-Basin fuel encapsulation and storage in the 100 K Area of the Hanford site. The Hazard Categorization for K-Basins addresses the potential for release of radioactive and non-radioactive hazardous material located in the K-Basins and their supporting facilities. The Hazard Categorization covers the hazards associated with normal K-Basin fuel storage and handling operations, fuel encapsulation, sludge encapsulation, and canister clean-up and disposal. The criteria categorizes a facility based on total curies per radionuclide located in the facility. Tables 5-3 and 5-4 display the results in section 5.0. In accordance with DOE-STD-1027 and the analysis provided in section 5.0, the K East Basin fuel encapsulation and storage activity and the K West Basin storage are classified as a open-quotes Category 2close quotes Facility

  12. Concept Feasibility Report for Electroplating Zirconium onto Uranium Foil - Year 2

    Energy Technology Data Exchange (ETDEWEB)

    Coffey, Greg W. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Meinhardt, Kerry D. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Joshi, Vineet V. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Pederson, Larry R. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Burkes, Douglas [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2015-03-01

    The Fuel Fabrication Capability within the U.S. High Performance Research Reactor Conversion Program is funded through the National Nuclear Security Administration (NNSA) NA-26 (Office of Material Management and Minimization). An investigation was commissioned to determine the feasibility of using electroplating techniques to apply a coating of zirconium onto depleted uranium/molybdenum alloy (U-10Mo). Electroplating would provide an alternative method to the existing process of hot roll-bonding zirconium foil onto the U-10Mo fuel foil during the fabrication of fuel elements for high-performance research reactors. The objective of this research was to develop a reproducible and scalable plating process that will produce a uniform, 25 μm thick zirconium metal coating on U-10Mo foil. In previous work, Pacific Northwest National Laboratory (PNNL) established a molten salt electroplating apparatus and protocol to plate zirconium metal onto molybdenum foil (Coffey 2015). During this second year of the research, PNNL furthered this work by moving to the U-10Mo alloy system (90 percent uranium:10 percent molybdenum). The original plating apparatus was disassembled and re-assembled in a laboratory capable of handling low-level radioactive materials. Initially, the work followed the previous year’s approach, and the salt bath composition was targeted at the eutectic composition (LiF:NaF:ZrF4 = 26:37:37 mol%). Early results indicated that the formation of uranium fluoride compounds would be problematic. Other salt bath compositions were investigated in order to eliminate the uranium fluoride production (LiF:NaF = 61:39 mol% and LiF:NaF:KF = 46.5:11.5:42 mol% ). Zirconium metal was used as the crucible for the molten salt. Three plating methods were used—isopotential, galvano static, and pulsed plating. The molten salt method for zirconium metal application provided high-quality plating on molybdenum in PNNL’s previous work. A key advantage of this approach is that

  13. Electroplating condition for Ni nanocrystalline on metal (Ni and Cu) plates

    Energy Technology Data Exchange (ETDEWEB)

    Park, Keun Yung; Uhm, Young Rang; Son, Kwang Jae; Shim, Young Ho; Choi, Sun Ju [KAERI, Daejeon (Korea, Republic of)

    2012-10-15

    Ni 63, a beta radiation source, is prepared by the electrical deposition of radioactive Ni 63 ions on a thin non radioactive nickel foil or Cu plate. Given a half life of 100 years, a nuclear battery will still produce half of its initial starting power after 100 years. A speck of a radioisotope like nickel 63, for example, contains enough energy to power a nano nuclear battery for decades, and to do so safely. Ni 63 plating is similar to other electroplating processes that employ soluble metal anodes. It requires the passage of a direct current between two electrodes that are immersed in a conductive, aqueous solution of nickel salts. The charged Ni ions are formed by sulfate, sulfamate, chloride, and a Watts bath. However, the charged Ni 63 ions are formed by dissolving metal Ni 63. To established the coating condition of Ni 63, non radioactive metal Ni particles are dissolved an acid solution and electroplated on a Ni sheet. The nickel plating process is used extensively for decorative, engineering and electro forming purposes because the appearance and other properties of electrodeposited nickel can be varied over a wide range by controlling the composition and operating parameters of the plating solution. A continuous increase in the grain size versus current density has also been recognized in the direct current electrodeposition of nickel coating. On the other hand, A runa et al. reported that the current density has no significant effect on the grain size of nickel electro deposits. A review of the literature shows that saccharin has often been added to a nickel plating bath since the 1980s to improve the ductility and brightness, and in later periods as a grain refiner agent. In the present paper, not only the preparation of a Ni plating solution prepared by dissolving metal particles, but also an optimization of the deposition conditions, such as the current density, saccharin concentration in the bath, and different metal substrates were investigated

  14. Electroplating condition for Ni nanocrystalline on metal (Ni and Cu) plates

    International Nuclear Information System (INIS)

    Park, Keun Yung; Uhm, Young Rang; Son, Kwang Jae; Shim, Young Ho; Choi, Sun Ju

    2012-01-01

    Ni 63, a beta radiation source, is prepared by the electrical deposition of radioactive Ni 63 ions on a thin non radioactive nickel foil or Cu plate. Given a half life of 100 years, a nuclear battery will still produce half of its initial starting power after 100 years. A speck of a radioisotope like nickel 63, for example, contains enough energy to power a nano nuclear battery for decades, and to do so safely. Ni 63 plating is similar to other electroplating processes that employ soluble metal anodes. It requires the passage of a direct current between two electrodes that are immersed in a conductive, aqueous solution of nickel salts. The charged Ni ions are formed by sulfate, sulfamate, chloride, and a Watts bath. However, the charged Ni 63 ions are formed by dissolving metal Ni 63. To established the coating condition of Ni 63, non radioactive metal Ni particles are dissolved an acid solution and electroplated on a Ni sheet. The nickel plating process is used extensively for decorative, engineering and electro forming purposes because the appearance and other properties of electrodeposited nickel can be varied over a wide range by controlling the composition and operating parameters of the plating solution. A continuous increase in the grain size versus current density has also been recognized in the direct current electrodeposition of nickel coating. On the other hand, A runa et al. reported that the current density has no significant effect on the grain size of nickel electro deposits. A review of the literature shows that saccharin has often been added to a nickel plating bath since the 1980s to improve the ductility and brightness, and in later periods as a grain refiner agent. In the present paper, not only the preparation of a Ni plating solution prepared by dissolving metal particles, but also an optimization of the deposition conditions, such as the current density, saccharin concentration in the bath, and different metal substrates were investigated

  15. Gas composition of sludge residue profiles in a sludge treatment reed bed between loadings

    DEFF Research Database (Denmark)

    Larsen, Julie Dam; Nielsen, Steen M; Scheutz, Charlotte

    2017-01-01

    Treatment of sludge in sludge treatment reed bed systems includes dewatering and mineralization. The mineralization process, which is driven by microorganisms, produces different gas species as by-products. The pore space composition of the gas species provides useful information on the biological...... processes occurring in the sludge residue. In this study, we measured the change in composition of gas species in the pore space at different depth levels in vertical sludge residue profiles during a resting period of 32 days. The gas composition of the pore space in the sludge residue changed during...

  16. Evaluation of physical stability and leachability of Portland Pozzolona Cement (PPC) solidified chemical sludge generated from textile wastewater treatment plants

    International Nuclear Information System (INIS)

    Patel, Hema; Pandey, Suneel

    2012-01-01

    Highlights: ► Stabilization/solidification of chemical sludge from textile wastewater treatment plants using Portland Pozzolona Cement (PPC) containing fly ash. ► Physical engineering (compressive strength and block density) indicates that sludge has potential to be reused for construction purpose after stabilization/solidification. ► Leaching of heavy metals from stabilized/solidified materials were within stipulated limits. ► There is a modification of microstructural properties of PPC with sludge addition as indicated by XRD and SEM patterns. - Abstract: The chemical sludge generated from the treatment of textile dyeing wastewater is a hazardous waste as per Indian Hazardous Waste Management rules. In this paper, stabilization/solidification of chemical sludge was carried out to explore its reuse potential in the construction materials. Portland Pozzolona Cement (PPC) was selected as the binder system which is commercially available cement with 10–25% fly ash interground in it. The stabilized/solidified blocks were evaluated in terms of unconfined compressive strength, block density and leaching of heavy metals. The compressive strength (3.62–33.62 MPa) and block density (1222.17–1688.72 kg/m 3 ) values as well as the negligible leaching of heavy metals from the stabilized/solidified blocks indicate that there is a potential of its use for structural and non-structural applications.

  17. Defects in electroplated Cu and their impact on stress migration reliability studied using monoenergetic positron beams

    International Nuclear Information System (INIS)

    Uedono, Akira; Suzuki, Takashi; Nakamura, Tomoji; Ohdaira, Toshiyuki; Suzuki, Ryoichi

    2007-01-01

    Positron annihilation was used to probe vacancy-type defects in electroplated Cu fabricated using different electrolytes. Isochronal annealing experiments revealed that the agglomeration of vacancy-type defects in grains was observed below 200degC and that their concentration started to decrease above 300degC. The observed annealing stages of the defects agree with those for pure Cu irradiated with light particles such as electrons. The size and concentration of vacancies decreased with decreasing concentrations of residual impurities in Cu films. A decrease in the impurity concentration, however, increased the failure rate of Cu interconnects in a stress-induced voiding test. Thus, void formation related to stress-induced failure can be reduced through the introduction of vacancy clusters into grains. (author)

  18. Role of diagnostic testing in identifying and resolving dimensional-stability problems in electroplated laser mirrors

    International Nuclear Information System (INIS)

    Cutler, R.L.; Hogan, B.

    1982-01-01

    The metal mirrors which are the subject of this discussion are to be used in the Antares inertial fusion laser system. Antares is a high-power (40 TW), high-energy (35 to 40 kJ), pulsed CO 2 laser system for the investigation of inertial confinement fusion. The system contains more than four hundred small and large diamond-turned and conventionally polished mirrors. The largest mirrors are trapezoidal in shape with the longest dimension being 16 to 18 inches. The substrates are type 2124 aluminum for most large mirrors, and aluminum bronze, oxygen-free copper or a copper-zirconium alloy for most of the smaller mirrors. The optical surface is electro-deposited copper 20 to 40 mils thick. After nondestructive testing and rough machining, the electroplated surface is single-point diamond machined or conventionally polished

  19. Effect of plasma nitriding time on surface properties of hard chromium electroplated AISI 1010 steel

    International Nuclear Information System (INIS)

    Kocabas, Mustafa; Uelker, Suekrue

    2015-01-01

    Properties of steel can be enhanced by surface treatments such as coating. In some cases, further treatments such as nitriding can also be used in order to get even better results. In order to investigate the properties of nitride layer on hard Cr coated AISI 1010 steel, substrates were electroplated to form hard Cr coatings. Then hard Cr coatings were plasma nitrided at 700 C for 3 h, 5 h and 7 h and nitride phases on the coatings were investigated by X-ray diffraction analysis. The layer thickness and surface properties of nitride films were investigated by scanning electron microscopy. The hardness and adhesion properties of Cr-N phases were examined using nano indentation and Daimler-Benz Rockwell C adhesion tests. The highest measured hardness was 24.1 GPa and all the three samples exhibited poor adhesion.

  20. Structural modeling and analysis of an effluent treatment process for electroplating--a graph theoretic approach.

    Science.gov (United States)

    Kumar, Abhishek; Clement, Shibu; Agrawal, V P

    2010-07-15

    An attempt is made to address a few ecological and environment issues by developing different structural models for effluent treatment system for electroplating. The effluent treatment system is defined with the help of different subsystems contributing to waste minimization. Hierarchical tree and block diagram showing all possible interactions among subsystems are proposed. These non-mathematical diagrams are converted into mathematical models for design improvement, analysis, comparison, storage retrieval and commercially off-the-shelf purchases of different subsystems. This is achieved by developing graph theoretic model, matrix models and variable permanent function model. Analysis is carried out by permanent function, hierarchical tree and block diagram methods. Storage and retrieval is done using matrix models. The methodology is illustrated with the help of an example. Benefits to the electroplaters/end user are identified. 2010 Elsevier B.V. All rights reserved.

  1. Effect of plasma nitriding time on surface properties of hard chromium electroplated AISI 1010 steel

    Energy Technology Data Exchange (ETDEWEB)

    Kocabas, Mustafa [Yildiz Technical Univ., Istanbul (Turkey). Metallurgical and Materials Engineering Dept.; Danisman, Murat [Gedik Univ., Istanbul (Turkey). Electrical and Electronic Engineering Dept.; Cansever, Nurhan [Yildiz Technical Univ., Istanbul (Turkey); Uelker, Suekrue [Afyon Kocatepe Univ. (Turkey). Dept. of Mechanical Engineering

    2015-06-01

    Properties of steel can be enhanced by surface treatments such as coating. In some cases, further treatments such as nitriding can also be used in order to get even better results. In order to investigate the properties of nitride layer on hard Cr coated AISI 1010 steel, substrates were electroplated to form hard Cr coatings. Then hard Cr coatings were plasma nitrided at 700 C for 3 h, 5 h and 7 h and nitride phases on the coatings were investigated by X-ray diffraction analysis. The layer thickness and surface properties of nitride films were investigated by scanning electron microscopy. The hardness and adhesion properties of Cr-N phases were examined using nano indentation and Daimler-Benz Rockwell C adhesion tests. The highest measured hardness was 24.1 GPa and all the three samples exhibited poor adhesion.

  2. Study of a betavoltaic battery using electroplated nickel-63 on nickel foil as a power source

    Energy Technology Data Exchange (ETDEWEB)

    Uhm, Young Rang; Kim, Jong Bum; Son, Kwang Jae [Radioisotope Research Division, Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Choi, Byoung Gun [Human Interface SoC Research Section, Electronics and Telecommunications Research Institute (ETRI), Daejeon (Korea, Republic of); Jeong, Dong Hyuk [Dongnam Institute of Radiological and Medical Science, Busan(Korea, Republic of)

    2016-06-15

    A betavoltaic battery was prepared using radioactive {sup 63}Ni attached to a three-dimensional single trenched P-N absorber. The optimum thickness of a 63Ni layer was determined to be approximately 2 μm, considering the minimum self-shielding effect of beta particles. Electroplating of radioactive {sup 63}Ni on a nickel (Ni) foil was carried out at a current density of 20 mA/cm{sup 2}. The difference of the short-circuit currents (I{sub sc}) between the pre- and postdeposition of {sup 63}Ni (16.65 MBq) on the P#-N junction was 5.03 nA, as obtained from the I-V characteristics. An improved design with a sandwich structure was provided for enhancing performance.

  3. Removal of Cu(II) from acidic electroplating effluent by biochars generated from crop straws.

    Science.gov (United States)

    Tong, Xuejiao; Xu, Renkou

    2013-04-01

    The removal efficiency of copper (Cu(II)) from an actual acidic electroplating effluent by biochars generated from canola, rice, soybean and peanut straws was investigated. The biochars simultaneously removed Cu(II) from the effluent, mainly through the mechanisms of adsorption and precipitation, and neutralized its acidity. The removal efficiency of Cu(II) by the biochars followed the order: peanut straw char > soybean straw char > canola straw char > rice straw char > a commercial activated carbonaceous material, which is consistent with the alkalinity of the biochars. The pH of the effluent was a key factor determining the removal efficiency of Cu(II) by biochars. Raising the initial pH of the effluent enhanced the removal of Cu(II) from it. The optimum pyrolysis temperature was 400 degrees C for producing biochar from crop straws for acidic wastewater treatment, and the optimum reaction time was 8 hr.

  4. Electroplated Fe-Co-Ni films prepared in ammonium-chloride-based plating baths

    Science.gov (United States)

    Yanai, T.; Koda, K.; Kaji, J.; Aramaki, H.; Eguchi, K.; Takashima, K.; Nakano, M.; Fukunaga, H.

    2018-05-01

    We electroplated Fe-Co-Ni films in ammonium-chloride-based plating baths, and investigated the effect of the Co content on the magnetic properties and the structural ones of the as-plated films. The coercivity increased abruptly when the Co content become more than 60 at.%. As the rough surfaces were observed in the high Co content region, we considered that degradation of the surface is a factor of the abrupt increase in the coercivity. From the XRD analysis, we found that another factor of the abrupt increase is fcc-bcc phase transformation, and concluded that we need to keep the fcc structure to obtain Fe-Co-Ni films with low coercivity.

  5. Accumulation of Metals and Boron in Phragmites australis Planted in Constructed Wetlands Polishing Real Electroplating Wastewater.

    Science.gov (United States)

    Sochacki, Adam; Guy, Bernard; Faure, Olivier; Surmacz-Górska, Joanna

    2015-01-01

    The concentration of metals (Al, Cu, Fe, Mn, Ni, Zn) and B were determined in the above- and belowground biomass of Phragmites australis collected from the microcosm constructed wetland system used for the polishing of real electroplating wastewater. Translocation factor and bioconcentration factor were determined. Pearson correlation test was used to determine correlation between metal concentration in substrate and above- and belowground parts of Phragmites australis. The obtained results suggested that Phragmites australis did not play a major role as an accumulator of metals. It was observed also that the substrate could have exerted an effect on the translocation of Ni, Cu, Zn and Mn. The analysed concentrations of metals and B in biomass were in the range or even below the concentrations reported in the literature with the exception of Ni. The aboveground biomass was found suitable as a composting input in terms of metals concentrations.

  6. Study of a betavoltaic battery using electroplated nickel-63 on nickel foil as a power source

    International Nuclear Information System (INIS)

    Uhm, Young Rang; Kim, Jong Bum; Son, Kwang Jae; Choi, Byoung Gun; Jeong, Dong Hyuk

    2016-01-01

    A betavoltaic battery was prepared using radioactive 63 Ni attached to a three-dimensional single trenched P-N absorber. The optimum thickness of a 63Ni layer was determined to be approximately 2 μm, considering the minimum self-shielding effect of beta particles. Electroplating of radioactive 63 Ni on a nickel (Ni) foil was carried out at a current density of 20 mA/cm 2 . The difference of the short-circuit currents (I sc ) between the pre- and postdeposition of 63 Ni (16.65 MBq) on the P#-N junction was 5.03 nA, as obtained from the I-V characteristics. An improved design with a sandwich structure was provided for enhancing performance

  7. Study of a Betavoltaic Battery Using Electroplated Nickel-63 on Nickel Foil as a Power Source

    Directory of Open Access Journals (Sweden)

    Young Rang Uhm

    2016-06-01

    Full Text Available A betavoltaic battery was prepared using radioactive 63Ni attached to a three-dimensional single trenched P–N absorber. The optimum thickness of a 63Ni layer was determined to be approximately 2 μm, considering the minimum self-shielding effect of beta particles. Electroplating of radioactive 63Ni on a nickel (Ni foil was carried out at a current density of 20 mA/cm2. The difference of the short-circuit currents (Isc between the pre- and postdeposition of 63Ni (16.65 MBq on the P–N junction was 5.03 nA, as obtained from the I–V characteristics. An improved design with a sandwich structure was provided for enhancing performance.

  8. Preparation of thiol-functionalized activated carbon from sewage sludge with coal blending for heavy metal removal from contaminated water.

    Science.gov (United States)

    Li, Juan; Xing, Xing; Li, Jiao; Shi, Mei; Lin, Aijun; Xu, Congbin; Zheng, Jianzhong; Li, Ronghua

    2018-03-01

    Sewage sludge produced from wastewater treatment is a pressing environmental issue. Mismanagement of the massive amount of sewage sludge would threat our valuble surface and shallow ground water resources. Use of activated carbon prepared from carbonization of these sludges for heavy metal removal can not only minimize and stabilize these hazardous materials but also realize resources reuse. In this study, thiol-functionalized activated carbon was synthesized from coal-blended sewage sludge, and its capacity was examined for removing Cu(II), Pb(II), Cd(II) and Ni(II) from water. Pyrolysis conditions to prepare activated carbons from the sludge and coal mixture were examined, and the synthesized material was found to achieve the highest BET surface area of 1094 m 2 /g under 500 °C and 30 min. Batch equilibrium tests indicated that the thiol-functionalized activated carbon had a maximum sorption capacity of 238.1, 96.2, 87.7 and 52.4 mg/g for Pb(II), Cd(II), Cu(II) and Ni(II) removal from water, respectively. Findings of this study suggest that thiol-functionalized activated carbon prepared from coal-blended sewage sludge would be a promising sorbent material for heavy metal removal from waters contaminated with Cu(II), Pb(II), Cd(II) and Ni(II). Copyright © 2017 Elsevier Ltd. All rights reserved.

  9. Effects of different sludge disintegration methods on sludge moisture distribution and dewatering performance.

    Science.gov (United States)

    Jin, Lingyun; Zhang, Guangming; Zheng, Xiang

    2015-02-01

    A key step in sludge treatment is sludge dewatering. However, activated sludge is generally very difficult to be dewatered. Sludge dewatering performance is largely affected by the sludge moisture distribution. Sludge disintegration can destroy the sludge structure and cell wall, so as change the sludge floc structure and moisture distribution, thus affecting the dewatering performance of sludge. In this article, the disintegration methods were ultrasound treatment, K2FeO4 oxidation and KMnO4 oxidation. The degree of disintegration (DDCOD), sludge moisture distribution and the final water content of sludge cake after centrifuging were measured. Results showed that three disintegration methods were all effective, and K2FeO4 oxidation was more efficient than KMnO4 oxidation. The content of free water increased obviously with K2FeO4 and KMnO4 oxidations, while it decreased with ultrasound treatment. The changes of free water and interstitial water were in the opposite trend. The content of bounding water decreased with K2FeO4 oxidation, and increased slightly with KMnO4 oxidation, while it increased obviously with ultrasound treatment. The water content of sludge cake after centrifuging decreased with K2FeO4 oxidation, and did not changed with KMnO4 oxidation, but increased obviously with ultrasound treatment. In summary, ultrasound treatment deteriorated the sludge dewaterability, while K2FeO4 and KMnO4 oxidation improved the sludge dewaterability. Copyright © 2014. Published by Elsevier B.V.

  10. Performance of electro-plated and joined components for divertor application

    International Nuclear Information System (INIS)

    Krauss, Wolfgang; Lorenz, Julia; Konys, Jürgen

    2013-01-01

    Highlights: • Active interlayers of Ni and Pd were electroplated on W to assist joining. • Demonstrator types of W-steel and W–W joints were successfully fabricated. • Diffusion processes increase operation temperature above brazing temperature. • Ni electro-plating is less sensitive to variation of deposition parameters than Pd. • Shear tests showed values in resistance comparable to those of commercial fillers. -- Abstract: A general challenge in divertor development, independently of design type and cooling medium water or helium, is the reliable and adapted joining of components. Depending on the design variants, the characteristics of the joints will be focused on functional or structural behavior to guarantee e.g. good thermal conductivity and sufficient mechanical strength. All variants will have in common that tungsten is the plasma facing material. Thus, material combinations to be joined will range from Cu base over steel to tungsten. Especially tungsten shows lacks in adapted joining due to its metallurgical behavior ranging from immiscibility over bad wetting up to brittle intermetallic phase formation. Joining assisted by electro-chemical deposition of functional and filler layers showed that encouraging progress was achieved in wetting applying nickel interlayers. Nickel proved to be a good reference material but alternative elements (e.g. Pd, Fe) may be more attractive in fusion to manufacture suitable joints. Replacing of Ni as activator element by Pd for W/W or W/steel joints was achieved and joining with Cu-filler was successfully performed. Manufactured joints were characterized applying metallurgical testing and SEM/EDX analyses demonstrating the applicability of Pd activator. First shear tests showed that the joints exhibit mechanical stability sufficient for technical application

  11. Effects of supporting electrolytes on copper electroplating for filling through-hole

    International Nuclear Information System (INIS)

    Chen, Chien-Hung; Lu, Chun-Wei; Huang, Su-Mei; Dow, Wei-Ping

    2011-01-01

    Highlights: → The through-holes of a printed circuit boardare directly filled by copper electroplating using single organic additive. → The inhibiting strength of the additive on copper deposition is related to a supporting electrolyte. → H 2 SO 4 strongly enhances the inhibiting strength of the additive and results in a conformal deposition, whereas Na 2 SO 4 and K 2 SO 4 do not affect the inhibiting strength and lead to good filling capability. - Abstract: The filling of micron through-holes (THs) in a printed circuit board (PCB) by copper electroplating was investigated in this study. The role of supporting electrolytes, such as H 2 SO 4 , Na 2 SO 4 and K 2 SO 4 , was explored using practical TH filling plating and linear-sweep voltammetry (LSV) analysis of plating solutions. The copper could selectively fill THs using one organic additive, namely, tetranitroblue tetrazolium chloride (TNBT), as an inhibitor. The inhibiting strength of TNBT depended on the supporting electrolytes. Although H 2 SO 4 could enhance the inhibiting strength of TNBT, it also decreased the filling capability of the copper plating solution; Na 2 SO 4 and K 2 SO 4 did not enhance the inhibiting strength of TNBT but they increased the filling capability of the copper plating solution. Additionally, the protons could chemically interact with TNBT to form precipitate, whereas sodium and potassium ions did not easily interact with TNBT. The filling capability of the copper plating solution using Na 2 SO 4 and K 2 SO 4 as supporting electrolytes could be greatly improved by adding a small amount of bis(3-sulfopropyl)-disulfide (SPS) and poly(ethylene glycol) (PEG) with a molecular weight of 600.

  12. Amine-functionalized mesoporous polymer as potential sorbent for nickel preconcentration from electroplating wastewater.

    Science.gov (United States)

    Islam, Aminul; Zaidi, Noushi; Ahmad, Hilal; Kumar, Suneel

    2015-05-01

    In this study, mesoporous glycidyl methacrylate-divinylbenzene-based chelating resin was synthesized and grafted with diethylenetriamine through epoxy ring-opening reaction. The synthesized resin was characterized by elemental analysis, infrared spectroscopy, surface area and pore size analysis, scanning electron microscopy, energy-dispersive spectroscopy, and thermogravimetry. The resin was used for the first time as an effective sorbent for the preconcentration of nickel in electroplating wastewater samples. The analytical variables like pH, flow rate for sorption/desorption, and eluate selection were systematically investigated and optimized. The uniform and monolayer sorption behavior of resin for nickel was proved by an evident fit of the equilibrium data to a Langmuir isotherm model. Under optimized conditions, the resin was observed to show a good sorption capacity of 20.25 mg g(-1) and >96% recovery of nickel even in the presence of a large number of competitive matrix ions. Its ability to extract trace amount of nickel was exhibited by low preconcentration limit (5.9 μg L(-1)). The calibration curve was found to be linear (R(2) = 0.998) in the concentration range of 6.0-400.0 μg L(-1). Coefficient of variation of less than 5 for all the analysis indicated good reproducibility. The reliability was evaluated by the analysis of standard reference material (SRM) and recovery experiments. The applicability of the resin for the systematic preconcentration of nickel is substantiated by the analysis of electroplating wastewater and river water samples. Graphical abstract ᅟ.

  13. Effective self-purification of polynary metal electroplating wastewaters through formation of layered double hydroxides.

    Science.gov (United States)

    Zhou, Ji Zhi; Wu, Yue Ying; Liu, Chong; Orpe, Ajay; Liu, Qiang; Xu, Zhi Ping; Qian, Guang Ren; Qiao, Shi Zhang

    2010-12-01

    Heavy metal ions (Ni(2+), Zn(2+), and Cr(3+)) can be effectively removed from real polynary metal ions-bearing electroplating wastewaters by a carbonation process, with ∼99% of metal ions removed in most cases. The synchronous formation of layered double hydroxide (LDH) precipitates containing these metal ions was responsible for the self-purification of wastewaters. The constituents of formed polynary metals-LDHs mainly depended on the Ni(2+):Zn(2+):Cr(3+) molar ratio in wastewaters. LDH was formed at pH of 6.0-8.0 when the Ni(2+)/Zn(2+) molar ratio ≥ 1 where molar fraction of trivalent metal in the wastewaters was 0.2-0.4, otherwise ZnO, hydrozincite, or amorphous precipitate was observed. In the case of LDH formation, the residual concentration of Ni(2+), Zn(2+), and Cr(3+) in the treated wastewaters was very low, about 2-3, ∼2, and ∼1 mg/L, respectively, at 20-80 °C and pH of 6.0-8.0, indicating the effective incorporation of heavy metal ions into the LDH matrix. Furthermore, the obtained LDH materials were used to adsorb azoic dye GR, with the maximum adsorption amount of 129-134 mg/g. We also found that the obtained LDHs catalyzed more than 65% toluene to decompose at 350 °C under ambient pressure. Thus the current research has not only shown effective recovery of heavy metal ions from the electroplating wastewaters in an environmentally friendly process but also demonstrated the potential utilization of recovered materials.

  14. Removal of cobalt, chromium, copper, iron and nickel cations from electroplating waste water by apatite ore

    Energy Technology Data Exchange (ETDEWEB)

    Kargar-Razi, M.; Yahyaabadi, S. [Azad Univ. Tehran (Iran, Islamic Republic of)

    2012-07-01

    In this investigation, the adsorption behavior of natural phosphate rock and it's concentrate with respect to Fe{sup 3+}, Ni{sup 2+}, Co{sup 2+}, Cu{sup 2+} and Cr{sup 3+} has been studied, in order to consider its application to purity of electroplating waste water pollution. The batch mehtod has been employed, using metal concentrations in solution ranging from 2 ppm to 40 ppm with mixing process. The effect of pH, concentration of heavy metals and times (10-20 min) is considered. The results of their removal performance in 40 ppm concentration, pH = 8 and 10 minutes are obtained as Cr{sup 3+} > Cu{sup 2+} > Fe{sup 3+} > Co{sup 2+} > Ni{sup 2+} for phosphate rock and the sequence can be given as Cr{sup 3+} > Fe{sup 3+} > Cu{sup 2+} > Co{sup 2+} > Ni{sup 2+} for phosphate concentrate. It was found that the adsorption phenomena depend on charge density and hydrated ion diameter. The same results show that maximum adsorption in PH = 4.5 and 7 for concentrate. The Langmuir adsorption isotherm constants corresponding to adsorption capacity were found to be as Cr{sup 3+} > Fe{sup 3+} > Cu{sup 2+} > Ni{sup 2+} > Co{sup 2+} for phosphate soil and Cr{sup 3+} > Fe{sup 3+} > Cu{sup 2+} > Co{sup 2+} > Ni{sup 2+} for phosphate concentrate. Sorption of metallic cations are considered in pH 4.5, 7 and 8. The results show that phosphate rock and its concentrate have great potential to remove cations of heavy metal species from electroplating waste water. (orig.)

  15. Corrosion behaviour and galvanic coupling with steel of Al-based coating alternatives to electroplated cadmium

    Energy Technology Data Exchange (ETDEWEB)

    Fasuba, O.A.; Yerokhin, A., E-mail: A.Yerokhin@sheffield.ac.uk; Matthews, A.; Leyland, A.

    2013-08-15

    The galvanic corrosion behaviour of bare steel coupled to steel with an Al–Zn flake inorganic spin coating, an Al-based slurry sprayed coating, an arc sprayed Al coating and electroplated cadmium has been investigated. The sacrificial and galvanic behaviour of the coatings was studied in 3.5 wt. % NaCl solution using open-circuit potential, potentiodynamic polarisation and electrochemical noise measurements. The coatings were characterised by scanning electron microscopy, energy dispersive X-ray spectroscopy and X-ray diffraction. Experimental results showed that the Al-based slurry sprayed coating exhibited an open-circuit potential closer to the steel substrate than other coatings, as well as a low corrosion current density and a more positive corrosion potential. In terms of the galvanic suitability of the investigated coatings for the steel substrate, both the Al–Zn flake inorganic spin coating and the Al-based slurry sprayed coating show low galvanic current, in comparison with the arc sprayed Al coating and electroplated cadmium. This behaviour confirms their superior cathodic protection capability and galvanic compatibility over other coatings tested. Electrochemical noise measurements provide accurate information on the coatings' galvanic behaviour, which can be complimented by the data obtained from superposition of potentiodynamic corrosion scans of the coating and bare steel, provided that the corrosion potential difference between the two materials does not exceed 300 mV. - Highlights: • Al-based slurry coating has best galvanic compatibility with steel. • Mg, Cr, P in Al-based slurry coating reinforce its corrosion resistance. • Ennoblement of Al–Zn flake coating compromises its cathodic protection. • Poor corrosion behaviour of arc sprayed Al coating caused by rough morphology. • Electrochemical noise provides adequate estimates of galvanic behaviour.

  16. Speciation of mercury in sludge solids: washed sludge

    Energy Technology Data Exchange (ETDEWEB)

    Bannochie, C. J. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Lourie, A. P. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2017-10-24

    The objective of this applied research task was to study the type and concentration of mercury compounds found within the contaminated Savannah River Site Liquid Waste System (SRS LWS). A method of selective sequential extraction (SSE), developed by Eurofins Frontier Global Sciences1,2 and adapted by SRNL, utilizes an extraction procedure divided into seven separate tests for different species of mercury. In the SRNL’s modified procedure four of these tests were applied to a washed sample of high level radioactive waste sludge.

  17. Pathogen reduction in sludges by irradiation

    International Nuclear Information System (INIS)

    Brandon, J.R.

    1979-01-01

    There is international interest in the use of ionizing radiation in waste water and sludge treatment. Results of programs to study effects of radiation on disease-causing microbes commonly found in wastewater sludges will be discussed. Although emphasis will be on the work conducted at Sandia Laboratories, the discussion will include work in progress in West Germany, France, South Africa, and other countries

  18. Sustainability of Domestic Sewage Sludge Disposal

    Directory of Open Access Journals (Sweden)

    Claudia Bruna Rizzardini

    2014-04-01

    Full Text Available Activated sludge is now one of the most widely used biological processes for the treatment of wastewaters from medium to large populations. It produces high amounts of sewage sludge that can be managed and perceived in two main ways: as a waste it is discharged in landfill, as a fertilizer it is disposed in agriculture with direct application to soil or subjected to anaerobic digestion and composting. Other solutions, such as incineration or production of concrete, bricks and asphalt play a secondary role in terms of their degree of diffusion. The agronomical value of domestic sewage sludge is a proved question, which may be hidden by the presence of several pollutants such as heavy metals, organic compounds and pathogens. In this way, the sustainability of sewage sludge agricultural disposal requires a value judgment based on knowledge and evaluation of the level of pollution of both sewage sludge and soil. The article analyzed a typical Italian case study, a water management system of small communities, applying the criteria of evaluation of the last official document of European Union about sewage sludge land application, the “Working Document on Sludge (3rd draft, 2000”. The report brought out good sewage sludge from small wastewater treatment plants and soils quality suggesting a sustainable application.

  19. Electron beam disinfection of sewage sludge

    International Nuclear Information System (INIS)

    Hashimoto, Shoji

    1992-01-01

    Electron beam treatment of dehydrated sewage sludge for safe reutilization was performed. Ranges of total bacterial counts and total coliforms in the sludge were from 1.5 x 10 8 to 1.6 x 10 9 and from 2.2 x 10 7 to 1.5 x 10 8 per wet gram, respectively. Total bacterial counts decreased about 5 log cycles after irradiating 5 kGy and irradiation with 2 kGy was enough to kill all coliforms in sewage sludge. The survival curves of total bacteria, obtained by irradiation in oxygen atmosphere, approached to that in nitrogen atmosphere with the increase of sludge thickness. No effects of dose rate and electron energy were found when the sludge layers were thin enough. Continuous disinfection of sewage sludge cake, with the maximum feed rate of 300 kg-sludge/hr, was successfully performed with a Cockcroft-Walton type electron accelerator, a sludge pump and a flat nozzle. (J.P.N.)

  20. Viscosity evolution of anaerobic granular sludge

    NARCIS (Netherlands)

    Pevere, A.; Guibaud, G.; Hullebusch, van E.D.; Lens, P.N.L.; Baudu, M.

    2006-01-01

    The evolution of the apparent viscosity at steady shear rate of sieved anaerobic granular sludge (20¿315 ¿m diameter) sampled from different full-scale anaerobic reactors was recorded using rotation tests. The ¿limit viscosity¿ of sieved anaerobic granular sludge was determined from the apparent

  1. Filterability and Sludge Concentration in Membrane Bioreactors

    NARCIS (Netherlands)

    Lousada-Ferreira, M.

    2011-01-01

    The Thesis entitled “Filterability and Sludge Concentration in Membrane Bioreactors” aims at explaining the relation between Mixed Liquid Suspended Solids (MLSS) concentration, the amount of solids in the wastewater being treated, also designated as sludge, and filterability, being the ability of

  2. Pressurized Fluidized Bed Combustion of Sewage Sludge

    Science.gov (United States)

    Suzuki, Yoshizo; Nojima, Tomoyuki; Kakuta, Akihiko; Moritomi, Hiroshi

    A conceptual design of an energy recovering system from sewage sludge was proposed. This system consists of a pressurized fluidized bed combustor, a gas turbine, and a heat exchanger for preheating of combustion air. Thermal efficiency was estimated roughly as 10-25%. In order to know the combustion characteristics of the sewage sludge under the elevated pressure condition, combustion tests of the dry and wet sewage sludge were carried out by using laboratory scale pressurized fluidized bed combustors. Combustibility of the sewage sludge was good enough and almost complete combustion was achieved in the combustion of the actual wet sludge. CO emission and NOx emission were marvelously low especially during the combustion of wet sewage sludge regardless of high volatile and nitrogen content of the sewage sludge. However, nitrous oxide (N2O) emission was very high. Hence, almost all nitrogen oxides were emitted as the form of N2O. From these combustion tests, we judged combustion of the sewage sludge with the pressurized fluidized bed combustor is suitable, and the conceptual design of the power generation system is available.

  3. Gravitational sedimentation of flocculated waste activated sludge.

    Science.gov (United States)

    Chu, C P; Lee, D J; Tay, J H

    2003-01-01

    The sedimentation characteristics of flocculated wastewater sludge have not been satisfactorily explored using the non-destructive techniques, partially owing to the rather low solid content (ca. 1-2%) commonly noted in the biological sediments. This paper investigated, for the first time, the spatial-temporal gravitational settling characteristics of original and polyelectrolyte flocculated waste activated sludge using Computerized Axial Tomography Scanner. The waste activated sludge possessed a distinct settling characteristic from the kaolin slurries. The waste activated sludges settled more slowly and reached a lower solid fraction in the final sediment than the latter. Flocculation markedly enhanced the settleability of both sludges. Although the maximum achievable solid contents for the kaolin slurries were reduced, flocculation had little effects on the activated sludge. The purely plastic rheological model by Buscall and White (J Chem Soc Faraday Trans 1(83) (1987) 873) interpreted the consolidating sediment data, while the purely elastic model by Tiller and Leu (J. Chin. Inst. Chem. Eng. 11 (1980) 61) described the final equilibrated sediment. Flocculation produced lower yield stress during transient settling, thereby resulting in the more easily consolidated sludge than the original sample. Meanwhile, the flocculated activated sludge was stiffer in the final sediment than in the original sample. The data reported herein are valuable to the theories development for clarifier design and operation.

  4. Vitrification of hazardous and mixed wastes

    International Nuclear Information System (INIS)

    Jantzen, C.M.; Pickett, J.B.; Ramsey, W.G.

    1992-01-01

    Solidification of hazardous/mixed wastes into glass is being examined at the Savannah River Site. The first hazardous/mixed wastes glassified at SRS have been (1) incinerator and (2) nickel plating line (F006) wastes. Solidification of incinerator blowdown and mixtures of incinerator blowdown and incinerator bottom kiln ash have been achieved in Soda (Na 2 O) - Lime (CaO) - Silica (SiO 2 ) glass (SLS) at waste loadings of up to 50 wt%. Solidification of nickel-plating line waste sludges containing depleted uranium have also been achieved in both SLS and borosilicate glasses at waste loadings of 75 wt%. This corresponds to volume reductions of 97% and 81%, respectively. Further studies will examine glassification of: ion exchange zeolites, inorganic filter media, asbestos, glass fiber filters, contaminated soil, cementitious, or other materials in need of remediation

  5. Treatment of the oily waste sludges through thermal plasma in absence of oxygen

    International Nuclear Information System (INIS)

    Castaneda J, G.; Pacheco S, J.

    2001-01-01

    The thermal plasma process in absence of oxygen for the degradation of oily waste sludges was evaluated. These residues are commonly generated in the petrochemical industry and are considered hazardous wastes according to the present environmental regulations. The process was operated using difference residence times and the characteristics of the gaseous by products and residual soils were determined. The efficiency of organic matter degradation was 99.99%. The attained volume reduction, under the best conditions was 95.5%. The residual soils were composed of carbon and clays. The residual gases have low molecular weight. The resulting final wastes were non-hazardous and could be disposed of in landfills. (Author)

  6. Waste sludge resuspension and transfer: development program

    International Nuclear Information System (INIS)

    Weeren, H.O.; Mackey, T.S.

    1980-02-01

    The six Gunite waste tanks at Oak Ridge National Laboratory (ORNL) contain about 400,000 gal of sludge that has precipitated from solution and settled during the 35 years these tanks have been in service. Eventual decommissioning of the tanks has been proposed. The first part of this program is to resuspend the accumulated sludge, to transfer it to new storage tanks in Melton Valley, and to dispose of it by the shale-fracturing process. On the basis of preliminary information, a tentative operational concept was adopted. The sludge in each tank would be resuspended by hydraulic sluicing and pumped from the tank. This resuspended sludge would be treated as necessary to keep the particles in suspension and would be pumped to the new waste-storage tanks. Subsequently the sludge would be pumped from the tanks, combined with a cement-base mix, and disposed of by the shale-fracturing facility. Verification of the feasibility of this concept required development effort on characterization of the sludge and development of techniques for resuspending the sludge and for keeping it in suspension. These development efforts are described in this report. Sections of the report describe both the known properties of the sludge and the tests of grinding methods investigated, discuss tests of various suspenders, describe tests with cement-base mixes, summarize hot-cell tests on actual sludge samples, and describe tests that were made at a mockup of a Gunite tank installation. On the basis of the tests made, it was concluded that reslurrying and resuspension of the sludge is quite feasible and that the suspensions can be made compatible with cement mixes

  7. Delisting petition for 300-M saltstone (treated F006 sludge) from the 300-M liquid effluent treatment facility

    Energy Technology Data Exchange (ETDEWEB)

    1989-04-04

    This petition seeks exclusion for stabilized and solidified sludge material generated by treatment of wastewater from the 300-M aluminum forming and metal finishing processes. The waste contains both hazardous and radioactive components and is classified as a mixed waste. The objective of this petition is to demonstrate that the stabilized sludge material (saltstone), when properly disposed, will not exceed the health-based standards for the hazardous constituents. This petition contains sampling and analytical data which justify the request for exclusion. The results show that when the data are applied to the EPA Vertical and Horizontal Spread (VHS) Model, health-based standards for all hazardous waste constituents will not be exceeded during worst case operating and environmental conditions. Disposal of the stabilized sludge material in concrete vaults will meet the requirements pertaining to Waste Management Activities for Groundwater Protection at the Savannah River Site in Aiken, S.C. Documents set forth performance objectives and disposal options for low-level radioactive waste disposal. Concrete vaults specified for disposal of 300-M saltstone (treated F006 sludge) assure that these performance objectives will be met.

  8. Physical property characterization of 183-H Basin sludge

    International Nuclear Information System (INIS)

    Biyani, R.K.; Delegard, C.H.

    1995-01-01

    This document describes the characterization of 183-H Basin sludge physical properties, e.g. bulk density of sludge and absorbent, and determination of free liquids. Calcination of crucible-size samples of sludge was also done and the resulting 'loss-on-ignition' was compared to the theoretical weight loss based on sludge analysis obtained from Weston Labs

  9. Dewaterability of sludge digested in extended aeration plants using ...

    African Journals Online (AJOL)

    Dewaterability of unconditioned sludge digested in full scale and lab scale experiments using either extended aeration (EA) or anaerobic digestion were compared on full and lab scale sand drying beds. Sludge digested in EA plants resulted in improvement in sludge dewaterability compared to sludge digested ...

  10. Sewage sludge pasteurization by gamma radiation: financial viability case studies

    International Nuclear Information System (INIS)

    Swinwood, J.F.; Kotler, J.

    1990-01-01

    This paper examines the financial viability of sewage sludge pasteurization by gamma radiation, by examining the following three North American scenarios: 1. Small volume sewage treatment plant experiencing high sludge disposal costs; 2. Large volume sewage treatment plant experiencing low sludge disposal costs; 3. Large volume sewage treatment plant experiencing high sludge disposal costs. (author)

  11. Sewage sludge pasteurization by gamma radiation: financial viability case studies

    Energy Technology Data Exchange (ETDEWEB)

    Swinwood, J.F.; Kotler, J. (Nordion International Inc., Kanata, Ontario (Canada))

    1990-01-01

    This paper examines the financial viability of sewage sludge pasteurization by gamma radiation, by examining the following three North American scenarios: 1. Small volume sewage treatment plant experiencing high sludge disposal costs; 2. Large volume sewage treatment plant experiencing low sludge disposal costs; 3. Large volume sewage treatment plant experiencing high sludge disposal costs. (author).

  12. Sewage sludge pasteurization by gamma radiation: Financial viability case studies

    Science.gov (United States)

    Swinwood, Jean F.; Kotler, Jiri

    This paper examines the financial viability of sewage sludge pasteurization by gamma radiation, by examining the following three North American scenarios: 1) Small volume sewage treatment plant experiencing high sludge disposal costs. 2) Large volume sewage treatment plant experiencing low sludge disposal costs. 3) Large volume sewage treatment plant experiencing high sludge disposal costs.

  13. The beneficial usage of water treatment sludge as pottery product ...

    African Journals Online (AJOL)

    The disposal of sludge from water treatment operations has become a major problem in Malaysia. The problem becomes acute because of scarcity of space for installation of sludge treatment facilities and disposal of treated sludge. Traditionally, treated sludge from water treatment plant will be sent to landfill for disposal.

  14. Fluidized-bed-combustion ash for the solidification and stabilization of a metal-hydroxide sludge.

    Science.gov (United States)

    Knoll, K L; Behr-Andres, C

    1998-01-01

    Fluidized-bed-combustion (FBC) ash is a by-product from a developing technology for coal-fired power plants that will economically reduce air emissions to meet requirements of the Clean Air Act. FBC ash has physical and chemical properties similar to Portland cement, but only has moderate success as a pozzolan in concrete applications due to low compressive strengths. However, FBC ash has proven effective for use as a binder for the solidification and stabilization (S/S) of metal-bearing sludges. Physical and chemical characterization procedures were used to analyze FBC ash and a metal-bearing sludge obtained from a hazardous waste treatment facility to develop 12 different S/S mix designs. The mix designs consist of four binder designs to evaluate sludge-to-binder ratios of approximately 0, 0.5, and 1. Portland cement is used as a control binder to compare unconfined compressive strengths and Toxicity Characteristic Leaching Procedure (TCLP) analyses from different ratios of the FBC ash streams: fly ash, char, and spent bed material (SBM). Compressive strengths ranging from 84 lbs per square inch (psi) to 298 psi were obtained from various mix designs containing different sludge-to-ash ratios cured for 28 days. All the mix designs passed the TCLP. Recoveries from leaching for each metal were less than 5% for most mix designs. Results of unconfined compressive strengths, TCLP, and percent recovery calculations indicate that the mix design containing approximately a 1:1 ratio of fly ash to char-and-sludge is the best mix design for the S/S of the metal-bearing sludge.

  15. A preliminary study on the effects of sewage sludge disposal on soil polluted by heavy metals

    Energy Technology Data Exchange (ETDEWEB)

    Calace, N.; Maggi, C.; Pellegrini, F.; Petronio, B. M.; Pietroletti, M. [Rome, Univ. `La Sapienza` (Italy). Dept. of Chemistry

    1998-05-01

    A preliminary study on the effects of sewage sludge disposal on soil polluted by heavy metal has been carried out in order to evaluate the possibility of reducing heavy metal mobility. Sewage sludge disposal on soil polluted by zinc and lead can modify their speciation, immobilizing a portion of metal present in mobile forms. In this way environmental hazards due to heavy metal presence can be reduced, because these derive essentially from the amount of metal present in mobile chemical forms. The results obtained show that sludge addition increases the fraction of metal sorbed from the soil; the characterization of the sludge before and after the treatment with the soil point out that this behaviour can be ascribed both to organic substances present in the sludge with the creation of new adsorbing sites, and to an increase of the ph value of the soil, due to the organic and inorganic compounds in the sludge. [Italiano] E` stato condotto uno studio preliminare sugli effetti derivanti dallo spargimento di un fango urbano su un suolo inquinato da metalli pesanti, in modo da valutare la possibilita` di ridurre la mobilita` dei metalli stessi. Il trattamento di un suolo inquinato da zinco e piombo con un fango urbano potrebbe produrre modificazioni sulla speciazione dei metalli immobilizzando una porzione del metallo presente in forma mobile. In tal modo i rischi ambientali dovuti alla presenza dei metalli possono essere ridotti. I risultati ottenuti hanno sottolineato la capacita` del fango di incrementare la frazione di metallo assorbita dal suolo; la caratterizzazione del fango prima e dopo il trattamento con il terreno ha messo in evidenza come tale proprieta` del fango sia imputabile sia alla sostanza organica presente, che assorbendosi sul suolo e` in grado di generare nuovi siti assorbenti, che all`aumento del pH del terreno.

  16. STABILIZATION OF DEWATERED SEWAGE SLUDGE BY AEROBIC COMPOSTING METHOD: USING SAWDUST AS BULKING AGENTS

    Directory of Open Access Journals (Sweden)

    A PARVARESH

    2002-12-01

    Full Text Available Introduction. Sludge production from municipal wastewater treatment plants should have quality standards before disposal in to the environment. Environmental specialists classified sewage sludge as a hazardous waste because of high organic compounds and pathogenic microorganisms. They belive that sewage should be stabilized before disposal and so composting of sewage sludge is an effective and economical method to stabilize. Sewage sludge compost could be used to improve soil structure and enrich the soil with nutrients. Methods. To evaluate the optimum conditions of aerobic compost, the mixture of dewatered sewage sludge from Isfahan municipal waste water treatment plant and sawdust as bulking agent were used. Pilot scale study were performed in Isfahan municipal waste water treatment plant. To perform this research project, the dewatered sewage sludge with humidity between 78 to 82 percent were mixed with sawdust. Turning over method of the piles with one week interval were applied to aerate the mixture. Temperature of the piles were monitored at different depths daily. Other parameters such as N, G, organic matters and pH were determined weekly. Total and fecal coli form, and salmonella were determined at the beginning and end of the composting process, also heavy metals were measured at the same time. Results. The results of this study showed that after days, temperature of the mixture reached up to 55 G, and were stabled for 15 days. Humidity, organic matter, organic carbon and GIN ratio of the mixture decreased over the period of the study, due to increasing the temperature. Also organic matter and humidity mainly decreased in thermofilic phase. The number of total and fecal coliform and also salmonella decreased to A class standards of US.EPA at the end of the operation. Discussion. The results of the study also showed that, this type of composting method is reliable, and simple to schedule, with high flexibility and low odor

  17. Copper, nickel and zinc phytoavailability in an oxisol amended with sewage sludge and liming

    Directory of Open Access Journals (Sweden)

    Martins Adão Luiz Castanheiro

    2003-01-01

    Full Text Available Contents of heavy metal on agricultural soils have been raised by land applications of sewage sludge and may constitute a hazard to plants, animals and humans. A field experiment was carried out from 1983 to 1987, to evaluate the long-term effect of sewage sludge application, with and without liming, on heavy metal accumulation and availability in a Rhodic Hapludox soil grown with maize (HMD 7974 hybrid. Trials were set up in a completely randomized blocks design with four replications. Each block was split in two bands, one with and another without liming. The sludge was applied in each band at rates: 0, 20, 40, 60 and 80 Mg ha-1 (dry basis in a single application; and 40, 60 and 80 Mg ha-1 split in two, three and four equal yearly applications, respectively. The soil was sampled for chemical analysis each year after harvest. Soil samples were analysed for Cu, Ni and Zn in extracts obtained with DTPA and Mehlich-3 solutions, and in extracts obtained by digestion with nitric-perchloric acid (total metal contents, using an inductively coupled plasma (ICP spectrometer. In general, Zn, Cu and Ni concentrations in DTPA and Mehlich-3 extracts increased linearly with sludge application. Total Cu and Zn concentrations increased when sludge was applied, whereas total Ni concentrations were not affected. Both extractants were suitable to evaluate Cu and Zn availability to corn in the soil treated with sewage sludge. Liming reduced the DTPA extractability of Zn. DTPA-extractable Cu concentrations were not significantly affected by liming. Mehlich-3-extractable Cu and Zn concentrations increased with liming. Only DTPA extractant indicated reduction of Ni concentrations in the soil after liming.

  18. Bioassay directed identification of toxicants in sludge and related reused materials from industrial wastewater treatment plants in the Yangtze River Delta.

    Science.gov (United States)

    Fang, Binbin; Guo, Jing; Li, Fuxing; Giesy, John P; Wang, Lianjun; Shi, Wei

    2017-02-01

    Industrialized development of the Yangtze River Delta, China, has resulted in larger amounts of wastes, including sludges from treatment of these wastes. Methods to manage and dispose, including reuse were urgently needed. Sludge and reused products were collected from two largest factories, KEYUAN and HENGJIA where treated sludges were turned into bricks or sludge cake to be placed in landfills, respectively. Metals and organic compounds were quantified in sludges and leachates assessed by use of toxicity characterized leaching procedure (TCLP) while acute toxicity was determined by Daphnia magna. Nine metals were detected in all raw sludges with concentrations of Cr and Ni exceeding Chinese standards. For sludge leachate, concentrations of metals were all less than Chinese standards, which changed little after being made into cake by HENGJIA, but were significantly less after being made into brick by KEYUAN. Toxicity units (TU) for all samples are greater than 1.0 indicating that they are potentially toxic to aquatic organisms. TUs changed little after being made into filter cake, but were 10-fold less after being made into bricks. Cr and Ni contributed most to the total toxicity followed by Zn and Cu. Making of sludges into K-brick 1 resulted in better inactivation of contaminants, which resulted in less toxic potencies. So that is the recommended method for handling of industrial sludges. To further assure their safe reuse, additional research on identification of key toxicants and potential hazards, based on additional endpoints, by combining bio-tests and chemical analysis should be done for reused sludges. Copyright © 2016 Elsevier Ltd. All rights reserved.

  19. Oil sludge treatment using thermal and ash vitrification technology

    International Nuclear Information System (INIS)

    Rohyiza Baan; Sharifah Aishah, S.A.K.; Mohamad Puad Abu; Mohd Abdul Wahab Yusof

    2010-01-01

    In this paper, an experimental study of crude oil sludge terminal for volume reduction and radionuclide stability was treated by using integrated thermal treatment system. The pre-thermal treatment of oil sludge was carried out in fluidized bed combustor at temperature 500 degree Celsius, and then the ash produced from that process was vitrified in high temperature furnace at temperature above 1000 degree Celsius. The main contents of oil sludge are composed of 80% carbon, 11% sulphur, 50% volatile matter and 30% ash. The high heating value was 35,722 kJ/ kg. Analysis by gamma spectrometer was showed the radionuclide as Ra-226 (52.23 Bq/ kg), Ra-228 (47.48 Bq/ kg), K-40 (172.55 Bq/ kg), whereas analysis by neutron activation analysis (NAA) for U (0.5 μg/ g) and Th (0.5 μg/ g) was present in low concentration. Trace elements as Ba, Cd, Cr, Hg, As, Pb, Al, Zn, Ni was determine by using ICPMS. Thermal analysis has shown loss of mass and residual decomposition in the TG and DTA curves. The concentration of radionuclide in ash from fluidized bed combustor process was increased for Ra-226 (264.27 Bq/ kg) and Ra-228 (253.77 Bq/ kg). The slag was produced from ash vitrification process was characterized by X-ray fluorescence (XRF) and showed that silica oxide and potassium oxide were found. The slag characterization by X-ray diffraction (XRD) showed that slag composed of crystalline. The toxicity characteristic leaching procedure (TCLP) test showed that the slag resulted in very low leachability of heavy metals. Most of the toxic metals are fixed in the vitrification process and the leachate values meet the standard level of Malaysian Department of Environmental (DOE) of hazardous materials. The average concentration of each element varied between 1.5-14.0 mg/ kg. (author)

  20. Hazard classification methodology

    International Nuclear Information System (INIS)

    Brereton, S.J.

    1996-01-01

    This document outlines the hazard classification methodology used to determine the hazard classification of the NIF LTAB, OAB, and the support facilities on the basis of radionuclides and chemicals. The hazard classification determines the safety analysis requirements for a facility

  1. Effect of an annealing on magnetic properties of Fe-Ni films electroplated in citric-acid-based plating baths

    Science.gov (United States)

    Yanai, T.; Koda, K.; Eguchi, K.; Morimura, T.; Takashima, K.; Nakano, M.; Fukunaga, H.

    2018-04-01

    We have already reported Fe-Ni films with good soft magnetic properties prepared by using an electroplating method. In the present study, we employed an annealing for further improvement in soft magnetic properties of the electroplated Fe-Ni films. The annealing reduces the coercivity of the films, and the reduction rate of the coercivity depended on the Cl- ion concentration in the bath. The Fe22Ni78 films prepared in the plating bath with high Cl- ion concentration showed large reduction rate of the coercivity, and we found that the annealing is more effective for high Cl- ion concentration bath since much lower coercivity value can be obtained compared with that for low Cl- ion concentration one.

  2. Effect of an annealing on magnetic properties of Fe-Ni films electroplated in citric-acid-based plating baths

    Directory of Open Access Journals (Sweden)

    T. Yanai

    2018-04-01

    Full Text Available We have already reported Fe-Ni films with good soft magnetic properties prepared by using an electroplating method. In the present study, we employed an annealing for further improvement in soft magnetic properties of the electroplated Fe-Ni films. The annealing reduces the coercivity of the films, and the reduction rate of the coercivity depended on the Cl- ion concentration in the bath. The Fe22Ni78 films prepared in the plating bath with high Cl- ion concentration showed large reduction rate of the coercivity, and we found that the annealing is more effective for high Cl- ion concentration bath since much lower coercivity value can be obtained compared with that for low Cl- ion concentration one.

  3. Evaluation of a low-cost adsorbent for removal of toxic metal ions from wastewater of an electroplating factory.

    Science.gov (United States)

    Sousa, Francisco W; Sousa, Marcelo James; Oliveira, Isadora R N; Oliveira, André G; Cavalcante, Rivelino M; Fechine, Pierre B A; Neto, Vicente O S; de Keukeleire, Denis; Nascimento, Ronaldo F

    2009-08-01

    In this study, sugar cane residue or bagasse was used for removal of toxic metal ions from wastewater of an electroplating factory located in northeast Brazil. Prior acid treatment increased the adsorption efficacies in batch wise experiments. The microstructure of the material before and after the treatment was investigated by X-ray diffraction, infrared spectroscopy and scanning electron microscopy. Column operations showed that removals of Cu(2+), Ni(2+) and Zn(2+) from wastewater (in the absence of cyanide) were 95.5%, 96.3.0%, and 97.1%, respectively. Regeneration of the adsorbent obtained in acid indicated that the efficiencies decreased only after the fourth cycle of re-use. Acid-treated sugar cane bagasse can be considered a viable alternative to common methods to remove toxic metal ions from aqueous effluents of electroplating industries.

  4. Rapid determination of chromium(VI) in electroplating waste water by use of a spectrophotometric flow injection system.

    Science.gov (United States)

    Yuan, Dong; Fu, Dayou; Wang, Rong; Yuan, Jigang

    2008-11-01

    A new rapid and sensitive FI method is reported for spectrophotometric determination of trace chromium(VI) in electroplating waste water. The method is based on the reaction of Cr(VI) with sodium diphenylamine sulfonate (DPH) in acidic medium to form a purple complex (lambda(max) = 550 nm). Under the optimized conditions, the calibration curve is linear in the range 0.04-3.8 microg ml(-1) at a sampling rate of 30 h(-1). The detection limit of the method is 0.0217 microg ml(-1), and the relative standard deviation is 1.1% for eight determinations of 2 microg ml(-1) Cr(VI). The proposed method was applied to the determination of chromium in electroplating waste water with satisfactory results.

  5. REEMISSION OF MERCURY COMPOUNDS FROM SEWAGE SLUDGE DISPOSAL

    OpenAIRE

    Beata Janowska

    2016-01-01

    The sewage sludge disposal and cultivation methods consist in storage, agricultural use, compost production, biogas production or heat treatment. The sewage sludge production in municipal sewage sludge treatment plants in year 2013 in Poland amounted to 540.3 thousand Mg d.m. The sewage sludge for agricultural or natural use must satisfy chemical, sanitary and environmental safety requirements. The heavy metal content, including the mercury content, determines the sewage sludge disposal metho...

  6. Factors affecting the consolidation of steam generator sludge

    Energy Technology Data Exchange (ETDEWEB)

    Turner, C. W.; Shamsuzzaman, K.; Tapping, R. L.

    1993-02-15

    It is hypothesized that sludge consolidation is promoted by chemical reactions involving the various sludge constituents, although the hardness of the final product will also depend on the total porosity. Oxidizing conditions and higher temperatures produce a harder sludge. The precipitation of Zn{sub 2}SiO{sub 4}, a potential binding agent, may also promote sludge consolidation. Several solutions to prevent sludge consolidation are suggested. (Author) 3 figs., 4 tabs., 3 refs.

  7. Aquatic worm reactor for improved sludge processing and resource recovery

    OpenAIRE

    Hendrickx, T.L.G.

    2009-01-01

    Municipal waste water treatment is mainly achieved by biological processes. These processes produce huge volumes of waste sludge (up 1.5 million m3/year in the Netherlands). Further processing of the waste sludge involves transportation, thickening and incineration. A decrease in the amount of waste sludge would be both environmentally and economically attractive. Aquatic worms can be used to reduce the amount of waste sludge. After predation by the worms, the amount of final sludge is lower....

  8. Bioremediation of petrochemical sludge from oil refining operations

    International Nuclear Information System (INIS)

    Prince, M.J.; Sambasivam, Yasodha

    1991-01-01

    Petroleum refineries have historically produced large quantities of hydrocarbon sludge as a waste product. A common past practice for disposal of this material was to deposit it in open pits. These hazardous waste sites now require remediation to meet current environmental regulations. This report will present data from a feasibility study on bioremediation for one such site. Data will be presented on the characteristics and composition of the crude sludge including organic analysis by GC/MS techniques, loss on ignition, TOC pH, oil and grease levels, metals content by atomic adsorption and bacteria plate counts. The effectiveness of bioremediation will be examined using data from shaker flask studies with indigenous and other bacteria sources. Key parameters being monitored will include toxicity using a Microtox assay, oil and grease levels, and the concentration of individual chemical species using GC/MS analysis. Biological data such as bacteria growth rates and nutrient uptake rates will also be presented and compared to biodegradation rates

  9. Electroosmotic dewatering of chalk sludge, iron hydroxide sludge, wet fly ash and biomass sludge

    DEFF Research Database (Denmark)

    Hansen, H.K.; Christensen, Iben Vernegren; Ottosen, Lisbeth M.

    2003-01-01

    . Casagrande's coefficients were determined for the four materials at different water contents. The experiments in this work showed that chalk could be dewatered from 40% to 79% DM (dry matter), fly ash from 75 to 82% DM, iron hydroxide sludge from 2.7 to 19% DM and biomass from 3 to 33% DM by electroosmosis....... The process was not optimised indicating that higher dry matter contents could be achieved by electroosmosis. It was possible to relate Casagrande's coefficient directly to the electroosmotic coefficient obtained by dewatering experiments....

  10. ALARA ASSESSMENT OF SETTLER SLUDGE SAMPLING METHODS

    International Nuclear Information System (INIS)

    Nelsen, L.A.

    2009-01-01

    The purpose of this assessment is to compare underwater and above water settler sludge sampling methods to determine if the added cost for underwater sampling for the sole purpose of worker dose reductions is justified. Initial planning for sludge sampling included container, settler and knock-out-pot (KOP) sampling. Due to the significantly higher dose consequence of KOP sludge, a decision was made to sample KOP underwater to achieve worker dose reductions. Additionally, initial plans were to utilize the underwater sampling apparatus for settler sludge. Since there are no longer plans to sample KOP sludge, the decision for underwater sampling for settler sludge needs to be revisited. The present sampling plan calls for spending an estimated $2,500,000 to design and construct a new underwater sampling system (per A21 C-PL-001 RevOE). This evaluation will compare and contrast the present method of above water sampling to the underwater method that is planned by the Sludge Treatment Project (STP) and determine if settler samples can be taken using the existing sampling cart (with potentially minor modifications) while maintaining doses to workers As Low As Reasonably Achievable (ALARA) and eliminate the need for costly redesigns, testing and personnel retraining

  11. ALARA ASSESSMENT OF SETTLER SLUDGE SAMPLING METHODS

    Energy Technology Data Exchange (ETDEWEB)

    NELSEN LA

    2009-01-30

    The purpose of this assessment is to compare underwater and above water settler sludge sampling methods to determine if the added cost for underwater sampling for the sole purpose of worker dose reductions is justified. Initial planning for sludge sampling included container, settler and knock-out-pot (KOP) sampling. Due to the significantly higher dose consequence of KOP sludge, a decision was made to sample KOP underwater to achieve worker dose reductions. Additionally, initial plans were to utilize the underwater sampling apparatus for settler sludge. Since there are no longer plans to sample KOP sludge, the decision for underwater sampling for settler sludge needs to be revisited. The present sampling plan calls for spending an estimated $2,500,000 to design and construct a new underwater sampling system (per A21 C-PL-001 RevOE). This evaluation will compare and contrast the present method of above water sampling to the underwater method that is planned by the Sludge Treatment Project (STP) and determine if settler samples can be taken using the existing sampling cart (with potentially minor modifications) while maintaining doses to workers As Low As Reasonably Achievable (ALARA) and eliminate the need for costly redesigns, testing and personnel retraining.

  12. Virological investigations on inadiated sewage sludge

    International Nuclear Information System (INIS)

    Epp, C.

    1980-08-01

    The virusinactivating activity of a Co 60 -irradiation pilot plant at Geiselbullach/Munich was to be examined. We investigated 16 impure sewage water, 15 purified sewage water, 32 raw sladge samples, 62 digested sludge samples before irradiation, 52 digested sludge samples after irradiation and 9 raw sludge samples after irradiation. We completed these investigations by adding poliovaccinevirus type 1 to the digested sludge before irradiation and by adding suspensions of pure virus in MEM + 2% FBS packed in synthetic capsules and mixtures of virus and sludge packed in synthetic capsules to the digested sludge. After the irradiation we collected the capsules and determined the virustiter. The testviruses were poliovaccinevirus type 1, poliowildvirus type 1, echovirus type 6, coxsackie-B-virus type 5, coxsackie-A-virus type 9 and adenovirus type 1. In the field trial the irradiation results were like the laboratory results assuming that the sewage sludge was homogenized enough by digestion and the solid particle concentration was not more than 3%. The D-value was 300-400 krad for enteroviruses and 700 krad for adenovirus. (orig.) [de

  13. A microbiological study on sewage sludge treatment

    International Nuclear Information System (INIS)

    Sermkiattipong, Ngamnit; Ito, Hitoshi; Hashimoto, Shoji.

    1990-09-01

    Isolation and identification of salmonellae in sewage sludge cake and radiation sensitivities of the isolated strains were studied. Disinfection of the sludge by heat or radiation and effect of such treatment on composting were also carried out. Five groups of O-antigen and seven serotypes of salmonellae were identified from the sludge cakes. D 10 values of the salmonellae in phosphate buffer were ranged from 0.16 to 0.22 kGy and those in sludge were about three times larger. Total bacterial counts and coliforms in the sludges were determined to be 4.6 x 10 7 - 5.1 x 10 9 and 1.3 x 10 5 - 1.1 x 10 9 colony forming unit (cfu/g). After irradiation at 20 kGy by gamma ray or electron beam, decrease of total bacterial count was 5 - 7 log cycles and a dose of 5 kGy was enough to eliminate all of the coliforms. Coliforms decreased rapidly by heating at 65degC, but only one log cycle decrease was observed in total bacterial count. By heating at 100degC, total bacterial count decreased rapidly. Two peaks were observed in CO 2 evolution curves of radiation disinfected sludge composting, but only one peak in heat disinfected sludge composting. (author)

  14. A review on sludge dewatering indices.

    Science.gov (United States)

    To, Vu Hien Phuong; Nguyen, Tien Vinh; Vigneswaran, Saravanamuth; Ngo, Huu Hao

    2016-01-01

    Dewatering of sludge from sewage treatment plants is proving to be a significant challenge due to the large amounts of residual sludges generated annually. In recent years, research and development have focused on improving the dewatering process in order to reduce subsequent costs of sludge management and transport. To achieve this goal, it is necessary to establish reliable indices that reflect the efficiency of sludge dewatering. However, the evaluation of sludge dewaterability is not an easy task due to the highly complex nature of sewage sludge and variations in solid-liquid separation methods. Most traditional dewatering indices fail to predict the maximum cake solids content achievable during full-scale dewatering. This paper reviews the difficulties in assessing sludge dewatering performance, and the main techniques used to evaluate dewatering performance are compared and discussed in detail. Finally, the paper suggests a new dewatering index, namely the modified centrifugal index, which is demonstrated to be an appropriate indicator for estimating the final cake solids content as well as simulating the prototype dewatering process.

  15. Radioactivity of sludge in Finland in 1987

    International Nuclear Information System (INIS)

    Puhakainen, M.; Rahola, T.

    1989-05-01

    Sewage sludge from municipal wastewater treatment plants was studied to determine its radionuclide concentrations. Measurements were made to find out whether any radionuclides from the nuclear power stations at Loviisa and Olkiluoto and from hospitals and medical laboratories could be detected in sludge additional to those originating from global and Chernobyl fallout. In the treatment process of water, aluminium sulphate sludge is developed at treatment plants using surface water. This kind of sludge was measured since it also concentrates radionuclides. Fallout nuclides from the Chernobyl nuclear power station after the accident predominated in all sewage sludge samples in Finland. In 1987 six different radionuclides originating from the Chernobyl fallout were detected in sewage sludge. In spring when the snow melted and large quantities of run off water flowed into the treatment plants, the activity concentrations clearly increased, but then started decreasing again. At the end of the year the highest measured 137 Cs activity concentrations were below 1000 Bq kg -1 dry weight. The highest activity concentration in sludge originated from iodine used fro medical purposes

  16. Sustainable sludge management in developing countries

    Energy Technology Data Exchange (ETDEWEB)

    Jimenez, B.; Barrios, J.A.; Mendez, J.M.; Diaz, J.

    2003-07-01

    Worldwide, unsanitary conditions are responsible of more than three million deaths annually. One of the reasons is the low level of sanitation in developing countries. Particularly, sludge from these regions has a high parasite concentration and low heavy metal content even though the available information is limited. Different issues needed to achieve a sustainable sludge management in developing nations are analysed. Based on this analysis some conclusions arise: sludge management plays an important role in sanitation programs by helping reduce health problems and associated risks; investments in sanitation should consider sludge management within the overall projects; the main restriction for reusing sludge is the high microbial concentration, which requires a science-based decision of the treatment process, while heavy metals are generally low; the adequate sludge management needs the commitment of those sectors involved in the development and enforcement of the regulations as well as those that are directly related to its generation, treatment, reuse or disposal; current regulations have followed different approaches, based mainly on local conditions, but they favour sludge reuse to fight problems like soil degradation, reduced crop production, and the increased use of inorganic fertilizers. This paper summarises an overview of theses issues. (author)

  17. Stabilization/solidification of sewage sludge

    Energy Technology Data Exchange (ETDEWEB)

    Boura, Panagiota; Katsioti, Margarita; Tsakiridis, Petros; Katsiri, Alexandra

    2003-07-01

    The main objective of this work is to investigate a viable alternative for the final disposal of sewage sludge from urban wastewater treatment plants by its use as an additive in developing new construction materials. For this purpose, several mixtures of sludge- cement and sludge-cement and jarosite/alunite precipitate were prepared. Jarosite/alunite precipitate is a waste product of a new hydrometallurgical process. Two kinds of sludge were used: primary sludge from Psyttalia Wastewater Treatment Plant, which receives a considerable amount of industrial waste, and biological sludge from Metamorphosi Wastewater Treatment Plant. Various percentages of these sludges were stabilized/solidified with Portland cement and Portland cement with jarosite/alunite. The specimens were tested by determination of compressive strength according to the methods described by European Standard EN 196. X-Ray Diffraction (XRD) analysis as well as Thermogravimetry-Differential Thermal Analysis (TG-DTA) were used to determine the hydration products in 28 days. Furthermore, Toxicity Characteristic Leaching Procedure test for heavy metals (TCLP), were carried out in order to investigate the environmental compatibility of these new materials. (author)

  18. Comparison and analysis of membrane fouling between flocculent sludge membrane bioreactor and granular sludge membrane bioreactor.

    Directory of Open Access Journals (Sweden)

    Wang Jing-Feng

    Full Text Available The goal of this study is to investigate the effect of inoculating granules on reducing membrane fouling. In order to evaluate the differences in performance between flocculent sludge and aerobic granular sludge in membrane reactors (MBRs, two reactors were run in parallel and various parameters related to membrane fouling were measured. The results indicated that specific resistance to the fouling layer was five times greater than that of mixed liquor sludge in the granular MBR. The floc sludge more easily formed a compact layer on the membrane surface, and increased membrane resistance. Specifically, the floc sludge had a higher moisture content, extracellular polymeric substances concentration, and negative surface charge. In contrast, aerobic granules could improve structural integrity and strength, which contributed to the preferable permeate performance. Therefore, inoculating aerobic granules in a MBR presents an effective method of reducing the membrane fouling associated with floc sludge the perspective of from the morphological characteristics of microbial aggregates.

  19. Cost and effectiveness comparisons of various types of sludge irradiation and sludge pasteurization treatments

    International Nuclear Information System (INIS)

    Morris, M.E.

    1976-01-01

    The radiation from 137 Cs, a major constituent of nuclear fuel reprocessing waste, can be used to sterilize sewage sludge. This paper compares the effectiveness and cost of heat pasteurization, irradiation, and thermoradiation (simultaneous heating/irradiation), three competing methods of sludge disinfection. The cost of irradiation and thermoradiation is slightly higher than heat pasteurization costs for liquid sludges, although minor changes in oil availability or prices could change this. If the viral destruction could be done easily by other means, a 500-kilorad irradiation dose would be effective and less costly. For dry sewage sludges, irradiation is as effective and much less costly than any of the liquid sludge disinfection processes. Irradiation of compost appears to be cheaper and more practical than any heat pasteurization process for the dry sludge (the insulating property of the compost makes heating difficult). 6 tables, 2 fig

  20. Modeling Aspects Of Activated Sludge Processes Part I: Process Modeling Of Activated Sludge Facilitation And Sedimentation

    International Nuclear Information System (INIS)

    Ibrahim, H. I.; EI-Ahwany, A.H.; Ibrahim, G.

    2004-01-01

    Process modeling of activated sludge flocculation and sedimentation reviews consider the activated sludge floc characteristics such as: morphology viable and non-viable cell ratio density and water content, bio flocculation and its kinetics were studied considering the characteristics of bio flocculation and explaining theory of Divalent Cation Bridging which describes the major role of cations in bio flocculation. Activated sludge flocculation process modeling was studied considering mass transfer limitations from Clifft and Andrew, 1981, Benefild and Molz 1983 passing Henze 1987, until Tyagi 1996 and G. Ibrahim et aI. 2002. Models of aggregation and breakage of flocs were studied by Spicer and Pratsinis 1996,and Biggs 2002 Size distribution of floes influences mass transfer and biomass separation in the activated sludge process. Therefore, it is of primary importance to establish the role of specific process operation factors, such as sludge loading dynamic sludge age and dissolved oxygen, on this distribution with special emphasis on the formation of primary particles