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Sample records for haz liquation cracking

  1. The Evolution of Cast Microstructures on the HAZ Liquation Cracking of Mar-M004 Weld

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    Yi-Hsin Cheng

    2018-01-01

    Full Text Available The causes of liquation cracking in the heat-affected zone (HAZ of a cast Mar-M004 superalloy weld were investigated. X-ray diffraction (XRD, electron probe microanalyzer (EPMA, and electron backscatter diffraction (EBSD were applied to identify the final microconstituents at the solidification boundaries of the cast alloy. Fine borides and lamellar eutectics were present in front of some γ-γ′ colonies, which were expected to be liquefied prematurely during welding. The metal carbide (MC enriched in Nb, Hf; M3B2 and M5B3 borides enriched in Cr and Mo; and lamellar Ni-Hf intermetallics were mainly responsible for the induced liquation cracking of the Mar-M004 weld, especially the MC carbides. Scanning electron microscope (SEM fractographs showed that the fracture features of those liquation cracks were associated with the interdendritic constituents in the cast superalloy.

  2. Heat affected zone liquation cracking in electron beam welded third generation nickel base superalloys

    International Nuclear Information System (INIS)

    Ojo, O.A.; Wang, Y.L.; Chaturvedi, M.C.

    2008-01-01

    The weldability of directionally solidified nickel base superalloy TMS-75 and TMS-75+C was investigated by autogenous bead-on-plate electron beam welding. The analysis of microsegregation that occurred during solidification of the as-cast alloys indicated that while W and Re segregated into the γ dendrites of both the alloys, Ta, Hf and C were rejected into the interdendritic liquid in the TMS-75+C. Heat affected zone intergranular liquation cracking was observed in both the materials and was observed to be closely associated with liquated γ-γ' eutectic microconstituent. The TMS-75+C alloy, however, exhibited a reduced extent of HAZ cracking compared to TMS-75. Suppression of terminal solidification reaction involving non-invariant γ-γ' eutectic transformation due to modification of primary solidification path by carbon addition is suggested to be an important factor contributing to reduced susceptibility of TMS-75+C alloy to HAZ liquation cracking relative to the TMS-75 superalloy

  3. Heat-affected zone liquation crack on resistance spot welded TWIP steels

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    Saha, Dulal Chandra [Department of Advanced Materials Engineering, Dong-Eui University, 995 Eomgwangno, Busanjin-gu, Busan 614-714 (Korea, Republic of); Chang, InSung [Automotive Production Development Division, Hyundai Motor Company (Korea, Republic of); Park, Yeong-Do, E-mail: ypark@deu.ac.kr [Department of Advanced Materials Engineering, Dong-Eui University, 995 Eomgwangno, Busanjin-gu, Busan 614-714 (Korea, Republic of)

    2014-07-01

    In this study, the heat affected zone (HAZ) liquation crack and segregation behavior of the resistance spot welded twinning induced plasticity (TWIP) steel have been reported. Cracks appeared in the post-welded joints that originated at the partially melted zone (PMZ) and propagated from the PMZ through the heat affected zone (HAZ) to the base metal (BM). The crack length and crack opening widths were observed increasing with heat input; and the welding current was identified to be the most influencing parameter for crack formation. Cracks appeared at the PMZ when nugget diameter reached at 4.50 mm or above; and the liquation cracks were found to occur along two sides of the notch tip in the sheet direction rather than in the electrode direction. Cracks were backfilled with the liquid films which has lamellar structure and supposed to be the eutectic constituent. Co-segregation of alloy elements such as, C and Mn were detected on the liquid films by electron-probe microanalysis (EPMA) line scanning and element map which suggests that the liquid film was enrich of Mn and C. The eutectic constituent was identified by analyzing the calculated phase diagram along with thermal temperature history of finite element simulation. Preliminary experimental results showed that cracks have less/no significant effect on the static cross-tensile strength (CTS) and the tensile-shear strength (TSS). In addition, possible ways to avoid cracking were discussed. - Highlights: • The HAZ liquation crack during resistance spot welding of TWIP steel was examined. • Cracks were completely backfilled and healed with divorced eutectic secondary phase. • Co-segregation of C and Mn was detected in the cracked zone. • Heat input was the most influencing factor to initiate liquation crack. • Cracks have less/no significant effect on static tensile properties.

  4. Heat-affected zone liquation crack on resistance spot welded TWIP steels

    International Nuclear Information System (INIS)

    Saha, Dulal Chandra; Chang, InSung; Park, Yeong-Do

    2014-01-01

    In this study, the heat affected zone (HAZ) liquation crack and segregation behavior of the resistance spot welded twinning induced plasticity (TWIP) steel have been reported. Cracks appeared in the post-welded joints that originated at the partially melted zone (PMZ) and propagated from the PMZ through the heat affected zone (HAZ) to the base metal (BM). The crack length and crack opening widths were observed increasing with heat input; and the welding current was identified to be the most influencing parameter for crack formation. Cracks appeared at the PMZ when nugget diameter reached at 4.50 mm or above; and the liquation cracks were found to occur along two sides of the notch tip in the sheet direction rather than in the electrode direction. Cracks were backfilled with the liquid films which has lamellar structure and supposed to be the eutectic constituent. Co-segregation of alloy elements such as, C and Mn were detected on the liquid films by electron-probe microanalysis (EPMA) line scanning and element map which suggests that the liquid film was enrich of Mn and C. The eutectic constituent was identified by analyzing the calculated phase diagram along with thermal temperature history of finite element simulation. Preliminary experimental results showed that cracks have less/no significant effect on the static cross-tensile strength (CTS) and the tensile-shear strength (TSS). In addition, possible ways to avoid cracking were discussed. - Highlights: • The HAZ liquation crack during resistance spot welding of TWIP steel was examined. • Cracks were completely backfilled and healed with divorced eutectic secondary phase. • Co-segregation of C and Mn was detected in the cracked zone. • Heat input was the most influencing factor to initiate liquation crack. • Cracks have less/no significant effect on static tensile properties

  5. Liquation Cracking in the Heat-Affected Zone of IN738 Superalloy Weld

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    Kai-Cheng Chen

    2018-05-01

    Full Text Available The main scope of this study investigated the occurrence of liquation cracking in the heat-affected zone (HAZ of IN738 superalloy weld, IN738 is widely used in gas turbine blades in land-based power plants. Microstructural examinations showed considerable amounts of γ’ uniformly precipitated in the γ matrix. Electron probe microanalysis (EPMA maps showed the γ-γ’ colonies were rich in Al and Ti, but lean in other alloy elements. Moreover, the metal carbides (MC, fine borides (M3B2 and M5B3, η-Ni3Ti, σ (Cr-Co and lamellar Ni7Zr2 intermetallic compounds could be found at the interdendritic boundaries. The fracture morphologies and the corresponding EPMA maps confirmed that the liquation cracking in the HAZ of the IN738 superalloy weld resulted from the presence of complex microconstituents at the interdendritic boundaries.

  6. Probing liquation cracking and solidification through modeling of momentum, heat, and solute transport during welding of aluminum alloys

    International Nuclear Information System (INIS)

    Mishra, S.; Chakraborty, S.; DebRoy, T.

    2005-01-01

    A transport phenomena-based mathematical model is developed to understand liquation cracking in weldments during fusion welding. Equations of conservation of mass, momentum, heat, and solute transport are numerically solved considering nonequilibrium solidification and filler metal addition to determine the solid and liquid phase fractions in the solidifying region and the solute distribution in the weld pool. An effective partition coefficient that considers the local interface velocity and the undercooling is used to simulate solidification during welding. The calculations show that convection plays a dominant role in the solute transport inside the weld pool. The predicted weld-metal solute content agreed well with the independent experimental observations. The liquation cracking susceptibility in Al-Cu alloy weldments could be reliably predicted by the model based on the computed solidifying weld-metal composition and solid fraction considering nonequilibrium solidification

  7. Effect of heat input on heat affected zone cracking in laser welded ATI Allvac 718Plus superalloy

    International Nuclear Information System (INIS)

    Idowu, O.A.; Ojo, O.A.; Chaturvedi, M.C.

    2007-01-01

    The heat affected zones (HAZs) of low and high heat input laser welds of a newly developed superalloy, ATI Allvac 718Plus, were studied. Low heat input welds suffered significant HAZ grain boundary liquation cracking, while no cracking was observed in spite of a more extensive HAZ intergranular liquation in the higher heat input welds. Combination of lower welding stresses generated during cooling, and relaxation of these stresses by thick intergranular liquid were suggested to be the factors that contributed to the absence of cracking in the high heat input welds. Further, healing of some of the HAZ cracks in lower heat input welds by fusion zone interdendritic liquid occurred through liquid backfilling

  8. Fatigue crack growth prediction in 2xxx AA with friction stir weld HAZ properties

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    A. Tzamtzis

    2016-02-01

    Full Text Available An analytical model is developed to predict fatigue crack propagation rate under mode I loading in 2024 aluminum alloy with FSW HAZ material characteristics. Simulation of the HAZ local properties in parent 2024 AA was performed with overaging using specific heat treatment conditions. The model considers local cyclic hardening behavior in the HAZ to analyze crack growth. For the evaluation of the model, the analytical results have been compared with experimental fatigue crack growth on overaged 2024 alloy simulating material behavior at different positions within the HAZ. The analytical results showed that cyclic hardening at the crack tip can be used successfully with the model to predict FCG in a material at overaged condition associated with a location in the FSW HAZ.

  9. Crack growth rate in the HAZ of alloy 690TT/152

    International Nuclear Information System (INIS)

    Gomez-Briceno, D.; Lapena, J.; Garcia-Redondo, M.; Castro, L.; Perosanz, F.J.; Ahluwalia, K.; Hickling, J.

    2011-01-01

    Crack growth rate (CGR) experiments to obtain data for the HAZ of nickel base alloys using fracture mechanics specimens are a challenge, primarily due to the difficulties of positioning the tip of the notch (or pre-crack) in the desired location within the complex region adjacent to the fusion line that is altered in several ways by the welding process. This paper describes an experimental program carried out to determine the CGR in the HAZ of an Alloy 690 test weld made using Alloy 152. Compact tension (CT) specimens have been tested in simulated PWR primary water at temperatures of 340 and 360 C under cyclic and constant loading (both with and without periodic partial unloading). For the Alloy 690 HAZ tested here, transgranular crack propagation (primarily due to environmentally assisted fatigue) with isolated intergranular secondary cracks was observed and there was no increase of the crack growth rate in comparison with that for Alloy 690 base metal. In both cases, the CGR values at constant load were very low (4*10 -9 mm/s down to effectively zero) and generally comparable with the data found in the literature for intergranular cracking of thermally treated or solution annealed Alloy 690 in simulated primary water. The scarce CGR data for the HAZ of Alloy 690 available to date do not suggest a significant increase in the PWSCC susceptibility of this resistant alloy, but further testing is still required given the expected variability in actual production welds. (authors)

  10. Crack growth rate in the HAZ of alloy 600/182

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    Gomez-Briceno, D.; Lapena, J.; Garcia-Redondo, M.; Castro, L.; Perosanz, F.J. [CIEMAT (Spain); Ahluwalia, K. [EPRI, (United States); Hickling, J. [EPRI Consultant (Cyprus)

    2011-07-01

    CGR (Crack Growth Rate) experiments to obtain data for the HAZ (Heat Affected Zone) of nickel base alloys using fracture mechanics specimens are a challenge, primarily due to the difficulties of positioning the tip of the notch (or pre-crack) in the desired location within the complex region adjacent to the fusion line. This paper presents some results obtained in an experimental program carried out to the CGR in the HAZ of several welded Alloy 600 plates. Compact tension (CT) specimens have been tested in simulated PWR primary water at temperatures of 340 and 360 C degrees under cyclic and constant loading (both with and without periodic partial unloading). Satisfactory CGR data were obtained for the HAZ in an Alloy 600 plate (mill annealed at high temperature) welded with Alloy 182 under both environmentally assisted fatigue test conditions (cyclic loading at different frequencies) and during stress corrosion testing (i.e. at predominantly constant load). The CGR values were generally similar to those obtained for the corresponding base metal (with tentative evidence for slightly faster growth in the HAZ under pure constant load). The HAZ specimens showed a higher tendency to crack inter-granularly under cyclic loading. CGR values under predominantly SCC conditions corresponded well (after temperature correction) with the MRP - 55 75. percentile disposition curve for PWSCC in Alloy 600 materials. This contrasts with the behavior observed by other investigators, where the HAZ material was found to exhibit markedly higher CGRs. A possible explanation for this discrepancy is the higher PWSCC susceptibility of the Alloy 600 base metal used to prepare the HAZ specimens in this program. It appears that the strong increase in the HAZ CGR observed elsewhere may take place if the base metal is a heat with inherently low PWSCC susceptibility (i.e. with good microstructure, adequate carbide distribution, etc.). However, if the Alloy 600 base metal already has a susceptible

  11. Crack growth rate in the HAZ of alloy 600/182

    International Nuclear Information System (INIS)

    Gomez-Briceno, D.; Lapena, J.; Garcia-Redondo, M.; Castro, L.; Perosanz, F.J.; Ahluwalia, K.; Hickling, J.

    2011-01-01

    CGR (Crack Growth Rate) experiments to obtain data for the HAZ (Heat Affected Zone) of nickel base alloys using fracture mechanics specimens are a challenge, primarily due to the difficulties of positioning the tip of the notch (or pre-crack) in the desired location within the complex region adjacent to the fusion line. This paper presents some results obtained in an experimental program carried out to the CGR in the HAZ of several welded Alloy 600 plates. Compact tension (CT) specimens have been tested in simulated PWR primary water at temperatures of 340 and 360 C degrees under cyclic and constant loading (both with and without periodic partial unloading). Satisfactory CGR data were obtained for the HAZ in an Alloy 600 plate (mill annealed at high temperature) welded with Alloy 182 under both environmentally assisted fatigue test conditions (cyclic loading at different frequencies) and during stress corrosion testing (i.e. at predominantly constant load). The CGR values were generally similar to those obtained for the corresponding base metal (with tentative evidence for slightly faster growth in the HAZ under pure constant load). The HAZ specimens showed a higher tendency to crack inter-granularly under cyclic loading. CGR values under predominantly SCC conditions corresponded well (after temperature correction) with the MRP - 55 75. percentile disposition curve for PWSCC in Alloy 600 materials. This contrasts with the behavior observed by other investigators, where the HAZ material was found to exhibit markedly higher CGRs. A possible explanation for this discrepancy is the higher PWSCC susceptibility of the Alloy 600 base metal used to prepare the HAZ specimens in this program. It appears that the strong increase in the HAZ CGR observed elsewhere may take place if the base metal is a heat with inherently low PWSCC susceptibility (i.e. with good microstructure, adequate carbide distribution, etc.). However, if the Alloy 600 base metal already has a susceptible

  12. An investigation of the influence of strength mis-matching and HAZ width on the fracture behaviour of welds with cracks in the WM/HAZ interface

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    Rodrigues, D.M.; Menezes, L.F.; Loureiro, A. [Dept of Mechanical Eng., FCTUC, Coimbra (Portugal)

    2004-07-01

    In this paper a numerical study concerning the influence of the mis-match in mechanical properties and of the heat affected zone width on the crack driving force of welds with cracks in the weld metal / heat affected zone interface is described. This work was performed through the numerical simulation of three-point bending tests, using finite element meshes of weld samples with various HAZ widths and two different crack length sizes. The numerical calculation of the J integral and of the stress fields ahead the notch tip was used to evaluate the fracture strength variation in the welds. (orig.)

  13. Dendritic microstructure and hot cracking of laser additive manufactured Inconel 718 under improved base cooling

    International Nuclear Information System (INIS)

    Chen, Yuan; Lu, Fenggui; Zhang, Ke; Nie, Pulin; Elmi Hosseini, Seyed Reza; Feng, Kai; Li, Zhuguo

    2016-01-01

    The base cooling effect was improved by imposing the continuous water flow on the back of the substrate during the laser additive manufacturing of Inconel 718 (IN718). The dendritic microstructure, crystal orientation and hot cracking behavior were studied by using optical microscopy (OM), scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD) techniques. The results showed that the crystal orientation was increased by increasing the base cooling effect during the deposition. Also, highly ordered columnar dendrites were established, and mono-crystalline texture was constructed in the final clad. It was fund that the effect of solidification cracking on the properties of final clad was negligible since it was only generated at the top region of the deposit, while liquation cracking was produced and remained in the heat affected zone (HAZ) and needed to be carefully controlled. The susceptibility to the liquation cracking showed a high dependence on the grain boundary misorientation, which was considered to be attributed to the stability of interdendritic liquation films, as well as the magnitude of local stress concentration in the last stage of solidification. - Highlights: • The base cooling effect was increased during laser additive manufacturing. • Highly ordered dendrites were established under improved base cooling. • The crystal orientation was increased by improving the base cooling effect. • Liquation cracking tendency was reduced due to the increase of base cooling. • Liquation cracking increased with the increase of grain boundary misorientation.

  14. Dendritic microstructure and hot cracking of laser additive manufactured Inconel 718 under improved base cooling

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Yuan; Lu, Fenggui; Zhang, Ke; Nie, Pulin; Elmi Hosseini, Seyed Reza; Feng, Kai, E-mail: fengkai@sjtu.edu.cn; Li, Zhuguo, E-mail: lizg@sjtu.edu.cn

    2016-06-15

    The base cooling effect was improved by imposing the continuous water flow on the back of the substrate during the laser additive manufacturing of Inconel 718 (IN718). The dendritic microstructure, crystal orientation and hot cracking behavior were studied by using optical microscopy (OM), scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD) techniques. The results showed that the crystal orientation was increased by increasing the base cooling effect during the deposition. Also, highly ordered columnar dendrites were established, and mono-crystalline texture was constructed in the final clad. It was fund that the effect of solidification cracking on the properties of final clad was negligible since it was only generated at the top region of the deposit, while liquation cracking was produced and remained in the heat affected zone (HAZ) and needed to be carefully controlled. The susceptibility to the liquation cracking showed a high dependence on the grain boundary misorientation, which was considered to be attributed to the stability of interdendritic liquation films, as well as the magnitude of local stress concentration in the last stage of solidification. - Highlights: • The base cooling effect was increased during laser additive manufacturing. • Highly ordered dendrites were established under improved base cooling. • The crystal orientation was increased by improving the base cooling effect. • Liquation cracking tendency was reduced due to the increase of base cooling. • Liquation cracking increased with the increase of grain boundary misorientation.

  15. A review of hot cracking in austenitic stainless steel weldments

    International Nuclear Information System (INIS)

    Shankar, V.; Gill, T.P.S.; Mannan, S.L.; Rodriguez, P.

    1991-01-01

    The occurrence of hot cracking in austenitic stainless steel weldments is discussed with respect to its origin and metallurgical contributory factors. Of the three types of hot cracking, namely solidification cracking, liquation and ductility dip cracking, solidification cracking occurs in the interdendritic regions in weld metal while liquation and ductility dip cracking occur intergranularly in the heat-affected zone (HAZ). Segregation of impurity and minor elements such as sulphur, phosphorous, silicon, niobium, boron etc to form low melting eutectic phases has been found to be the major cause of hot cracking. Control of HAZ cracking requires minimisation of impurity elements in the base metal. In stabilized stainless steels containing niobium, higher amounts of delta-ferrite have been found necessary to prevent cracking than in unstabilized compositions. Titanium compounds have been found to cause liquation cracking in maraging steels and titanium containing stainless steels and superalloys. In nitrogen added stainless steels, cracking resistance decreases when the solidification mode changes to primary austenitic due to nitrogen addition. A review of the test methods to evaluate hot cracking behaviour showed that several external restraint and semi-self-restraint tests are available. The finger Test, WRC Fissure Bend Test, the PVR test and the Varestraint Test are described along with typical test results. Hot ductility testing to reveal HAZ cracking tendency during welding is described, which is of particular importance to stabilized stainless steels. Based on the literature, recommendations are made for welding stabilized and nitrogen added steels, indicating areas of further work. (author). 81 refs., 30 figs., 1 tab

  16. Cracking in fusion zone and heat affected zone of electron beam welded Inconel-713LC gas turbine blades

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    Chamanfar, A., E-mail: achamanfar@gmail.com [Département de Génie Mécanique, École de Technologie Supérieure, 1100 rue Notre-Dame Ouest, Montréal, Québec, Canada H3C 1K3 (Canada); Jahazi, M. [Département de Génie Mécanique, École de Technologie Supérieure, 1100 rue Notre-Dame Ouest, Montréal, Québec, Canada H3C 1K3 (Canada); Bonakdar, A.; Morin, E. [Siemens Canada Limited, 9545 Côte-de-Liesse, Dorval, Québec, Canada H9P 1A5 (Canada); Firoozrai, A. [Département de Génie Mécanique, École de Technologie Supérieure, 1100 rue Notre-Dame Ouest, Montréal, Québec, Canada H3C 1K3 (Canada)

    2015-08-26

    Electron beam welding (EBW) of shrouds in Inconel-713LC low pressure gas turbine blades was associated with cracking in fusion zone (FZ) and heat affected zone (HAZ) leading to a high scrap rate in manufacturing of gas turbine blades. In this study, in order to develop a detailed map of cracks and understand the root cause of cracking, a comprehensive microstructural and numerical analysis was performed. The elemental mapping in scanning electron microscope (SEM)-energy dispersive spectral analysis revealed segregation of alloying elements in the cracked area of FZ and HAZ. In other words, one of the cracking mechanisms in FZ and HAZ was found to be segregation induced liquation and subsequent cracking due to thermal and mechanical tensile stresses generated during EBW. Cracking in FZ also occurred because of low strength of the solidifying weld metal as well as solidification contraction. As well, γ′ dissolution and reprecipitation in HAZ leading to decreased ductility and generation of contraction stresses was another mechanism for cracking in HAZ. The numerical model was capable to predict the cracking location as well as cracking orientation with respect to the weld line.

  17. Microstructural response to heat affected zone cracking of prewelding heat-treated Inconel 939 superalloy

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    Gonzalez, M.A., E-mail: mgonzalez@comimsa.com.mx [Facultad de Ingenieria Mecanica y Electrica (FIME-UANL), Av. Universidad s/n. Ciudad Universitaria, C.P.66451 San Nicolas de los Garza, N.L. (Mexico); Martinez, D.I., E-mail: dorairma@yahoo.com [Facultad de Ingenieria Mecanica y Electrica (FIME-UANL), Av. Universidad s/n. Ciudad Universitaria, C.P.66451 San Nicolas de los Garza, N.L. (Mexico); Perez, A., E-mail: betinperez@hotmail.com [Facultad de Ingenieria Mecanica y Electrica (FIME-UANL), Av. Universidad s/n. Ciudad Universitaria, C.P.66451 San Nicolas de los Garza, N.L. (Mexico); Guajardo, H., E-mail: hguajardo@frisa.com [FRISA Aerospace, S.A. de C.V., Valentin G. Rivero No. 200, Col. Los Trevino, C.P. 66150, Santa Caterina N.L. (Mexico); Garza, A., E-mail: agarza@comimsa.com [Corporacion Mexicana de Investigacion en Materiales S.A. de C.V. (COMIMSA), Ciencia y Tecnologia No.790, Saltillo 400, C.P. 25295 Saltillo Coah. (Mexico)

    2011-12-15

    The microstructural response to cracking in the heat-affected zone (HAZ) of a nickel-based IN 939 superalloy after prewelding heat treatments (PWHT) was investigated. The PWHT specimens showed two different microstructures: 1) spherical ordered {gamma} Prime precipitates (357-442 nm), with blocky MC and discreet M{sub 23}C{sub 6} carbides dispersed within the coarse dendrites and in the interdendritic regions; and 2) ordered {gamma} Prime precipitates in 'ogdoadically' diced cube shapes and coarse MC carbides within the dendrites and in the interdendritic regions. After being tungsten inert gas welded (TIG) applying low heat input, welding speed and using a more ductile filler alloy, specimens with microstructures consisting of spherical {gamma} Prime precipitate particles and dispersed discreet MC carbides along the grain boundaries, displayed a considerably improved weldability due to a strong reduction of the intergranular HAZ cracking associated with the liquation microfissuring phenomena. - Highlights: Black-Right-Pointing-Pointer Homogeneous microstructures of {gamma} Prime spheroids and discreet MC carbides of Ni base superalloys through preweld heat treatments. Black-Right-Pointing-Pointer {gamma} Prime spheroids and discreet MC carbides reduce the intergranular HAZ liquation and microfissuring of Nickel base superalloys. Black-Right-Pointing-Pointer Microstructure {gamma} Prime spheroids and discreet blocky type MC carbides, capable to relax the stress generated during weld cooling. Black-Right-Pointing-Pointer Low welding heat input welding speeds and ductile filler alloys reduce the HAZ cracking susceptibility.

  18. Effects of Grain Boundary Microconstituents on Heat-Affected Zone Cracks in a Mar-M004 Weldment

    Directory of Open Access Journals (Sweden)

    Tai-Cheng Chen

    2018-03-01

    Full Text Available Repair-welding of a cast Mar-M004 superalloy by gas tungsten arc welding was performed. Liquation cracks of the heat-affected zone (HAZ in a Mar-M004 weldment were closely related to the presence of low-melting constituents along the solidified boundaries in the weld. The metal carbides (MC, M3B2 and M5B3 borides, Ni7(Hf,Zr2 intermetallic compounds, and γ-γ′colonies were found at the interdendritic boundaries. Fine boride precipitates mixed with intermetallic compounds in lamellar form were more likely to liquate during repair-welding. The melting of borides and intermetallic compounds in 1180 °C/4 h treated samples confirmed the poor weldability of the Mar-M004 superalloy due to enhanced liquation cracking. In addition to boride formation, fractographs of liquation cracks revealed strong segregation of B element in carbides and intermetallics, which might further lower the solidus temperature of the repair weld.

  19. Dendrite tungsten liquation in molybdenum alloys

    International Nuclear Information System (INIS)

    Kantor, M.M.; Ageeva, E.N.; Kolotinskij, V.N.

    1992-01-01

    A study was made on primary crystallization structure of ingots of Mo-W-B system alloys with electron microscopy were used to establish, that cells and cellular dendrites were the main elements of primary crystallization structure. Method of local X-ray spectral analysis enabled to establish, that intracrystallite liquation at cellular growth developed more intensively, as compared to the case of cellular dendrite formation. Change of boron content in alloys didn't practically affect the degree of development of intracrystallite W liquation in Mo

  20. On the Occurrence of Liquation During Linear Friction Welding of Ni-Based Superalloys

    Science.gov (United States)

    Masoumi, F.; Shahriari, D.; Jahazi, M.; Cormier, J.; Flipo, B. C. D.

    2017-06-01

    A combination of experimental and analytical methods was used to study the possible occurrence of liquation during LFW of the newly developed AD730TM Ni-based superalloy. LFWed joints were produced using a semi-industrial size facility and the interfaces of the joints as well as the ejected flash were examined using optical and Field Emission Gun Scanning Electron Microscopy (FEG-SEM). Physical simulation of the LFW thermal cycle, using thermomechanical simulator Gleeble™ 3800, showed that incipient melting started from 1473 K (1200 °C). The analytical model, calibrated by experiments, predicted that the highest temperature of the interface was about 1523 K (1250 °C). The constitutive equations based on lattice and pipe diffusion models were developed to quantify the self-diffusivity of the elements and control the extent of liquation by considering the effect of LFW process parameters. Analytical results show that the application of compressive stresses during LFW results in 25 times increase in the diffusion of Ni atoms at the weld interface. Therefore, no presence of re-solidified phases, i.e., occurrence of liquation, was observed in the microstructure of the weld zone or the flash in the present study. Based on the obtained results, a methodology was developed for designing the optimum pressure above which no liquation, and hence cracking, will be observable.

  1. Control of the development of residual stresses and heat affected zone (HAZ) microstructure during welding of low alloy steels and influence on stress relieve cracking

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    Storesund, J.; Rui Wu; Sandstroem, R.; von Walden, E. [Swedish Inst. for Metals Research, Stockholm (Sweden)

    1990-12-31

    Creep resistant 1 Cr 0.5 Mo steels are frequently used as steam pipes at operating temperature of 450 degree C to 500 degrees C. Welded joints have been post weld heat treated (PWHT). The results show: - In fully refined microstructures close to the fusion boundary of the weldments a reduction of the grain size by a factor of 3-4 was measured. The impact transition temperature was up to 27 degree C lower for test series notched in the refined HAZ (Heat Affected Zone) than in the coarse grained HAZ of the as welded condition. The overlay heat treatments were not observed to significantly influence the hardness and the room temperature tensile properties of the weldments. - The influence of refinement on impact transition temperature (ITT) and upper shelf energy was beneficial. In the coarse grained HAZ, for which the ITT was significantly higher than for weld metal and base metal, the refinement resulted in a 30 degrees C lower value of the ITT. The influence of PWHT on impact properties was also studied. The PWHT raised the upper shelf energy greatly. The effect on the ITT was smaller than that of refinement. - For cross welds in the as-welded (AW) condition refinement improved the creep properties. After PWHT the creep ductility was significantly increased at the same as a considerable reduction of life was observed. At lower stresses the effects of refinement and especially PWHT were less pronounced. Beneficial influence of refinement in inhibiting the formation of creep cavitation was apparent regardless stress level in both AW and PWHT conditions. (K.A.E).

  2. Haz-Map

    Data.gov (United States)

    U.S. Department of Health & Human Services — Haz-Map is an occupational health database designed for health and safety professionals and for consumers seeking information about the adverse effects of workplace...

  3. Ductility dip cracking susceptibility of Inconel Filler Metal 52 and Inconel Alloy 690

    International Nuclear Information System (INIS)

    Kikel, J.M.; Parker, D.M.

    1998-01-01

    Alloy 690 and Filler Metal 52 have become the materials of choice for commercial nuclear steam generator applications in recent years. Filler Metal 52 exhibits improved resistance to weld solidification and weld-metal liquation cracking as compared to other nickel-based filler metals. However, recently published work indicates that Filler Metal 52 is susceptible to ductility dip cracking (DDC) in highly restrained applications. Susceptibility to fusion zone DDC was evaluated using the transverse varestraint test method, while heat affected zone (HAZ) DDC susceptibility was evaluated using a newly developed spot-on-spot varestraint test method. Alloy 690 and Filler Metal 52 cracking susceptibility was compared to the DDC susceptibility of Alloy 600, Filler Metal 52, and Filler Metal 625. In addition, the effect of grain size and orientation on cracking susceptibility was also included in this study. Alloy 690, Filler Metal 82, Filler Metal 52, and Filler Metal 625 were found more susceptible to fusion zone DDC than Alloy 600. Filler Metal 52 and Alloy 690 were found more susceptible to HAZ DDC when compared to wrought Alloy 600, Filler Metal 82 and Filler Metal 625. Filler Metal 52 exhibited the greatest susceptibility to HAZ DDC of all the weld metals evaluated. The base materials were found much more resistant to HAZ DDC in the wrought condition than when autogenously welded. A smaller grain size was found to offer greater resistance to DDC. For weld metal where grain size is difficult to control, a change in grain orientation was found to improve resistance to DDC

  4. More accurate definition of liquation dome in Na2O-B2O3-SiO2 system

    International Nuclear Information System (INIS)

    Alekseeva, Z.D.; Mazurin, O.V.; Aver'yanov, V.I.; Galakhov, F.Ya.

    1977-01-01

    The liquation region in the system Na 2 O-B 2 O 3 -SiO 2 was investigated. The liquation temperatures were determined by the boundary of disappearance of opalescence in specimens with pre-induced opalescence. Extrapolation of the concentration dependences of the liquation temperature along sections with a constant SiO 2 content to a point indicates that with a SiO 2 content of 20-40% the liquation boundary in the system B 2 O 3 -SiO 2 hardly lies above 450 deg C

  5. Crack

    Science.gov (United States)

    ... spending time in a rehab facility or getting cognitive-behavioral therapy or other treatments. Right now, there are no medicines to treat a crack addiction. If you smoke crack, talking with a counselor ...

  6. A remotely operated excavator [HAZ-TRAK

    International Nuclear Information System (INIS)

    Anon.

    1992-01-01

    HAZ-TRAK is a remotely operated excavator and material handling system for nuclear waste site characterization, waste site remediation, and the decommissioning of nuclear facilities. HAZ-TRAK combines the power and mobility of a commercial excavator, with the dexterity and controllability of a force feedback manipulator system: when operating HAZ-TRAK as an excavator, the operator can feel buried objects. A master/slave control method enables the operator to intuitively control all the excavator arm functions with one hand. The main features of the excavator are described in this article. (author)

  7. Prediction of Microstructure in HAZ of Welds

    Science.gov (United States)

    Khurana, S. P.; Yancey, R.; Jung, G.

    2004-06-01

    A modeling technique for predicting microstructure in the heat-affected zone (HAZ) of the hypoeutectoid steels is presented. This technique aims at predicting the phase fractions of ferrite, pearlite, bainite and martensite present in the HAZ after the cool down of a weld. The austenite formation kinetics and austenite decomposition kinetics are calculated using the transient temperature profile. The thermal profile in the weld and the HAZ is calculated by finite-element analysis (FEA). Two kinds of austenite decomposition models are included. The final phase fractions are predicted with the help of a continuous cooling transformation (CCT) diagram of the material. In the calculation of phase fractions either the experimental CCT diagram or the mathematically calculated CCT diagram can be used.

  8. Prediction of microstructure in HAZ of welds

    International Nuclear Information System (INIS)

    Khurana, S.P.; Yancey, R.; Jung, G.

    2004-01-01

    A modeling technique for predicting microstructure in the heat-affected zone (HAZ) of the hypoeutectoid steels is presented. This technique aims at predicting the phase fractions of ferrite, pearlite, bainite and martensite present in the HAZ after the cool down of a weld. The austenite formation kinetics and austenite decomposition kinetics are calculated using the transient temperature profile. The thermal profile in the weld and the HAZ is calculated by finite-element analysis (FEA). Two kinds of austenite decomposition models are included. The final phase fractions are predicted with the help of a continuous cooling transformation (CCT) diagram of the material. In the calculation of phase fractions either the experimental CCT diagram or the mathematically calculated CCT diagram can be used

  9. Avaliação da suscetibilidade à corrosão sob tensão da ZAC do aço inoxidável AISI 316L em ambiente de reator nuclear PWR Stress corrosion cracking of stainless steel AISI 316L HAZ in PWR Nuclear reactor environment

    Directory of Open Access Journals (Sweden)

    Mônica Maria de Abreu Mendonça Schvartzman

    2009-09-01

    Full Text Available Aços carbono de baixa liga e aços inoxidáveis são amplamente utilizados nos circuitos primários de reatores nucleares do tipo PWR (Pressurized Water Reactor. Ligas de níquel são empregadas na soldagem destes materiais devido a características como elevadas resistências mecânica e à corrosão, coeficiente de expansão térmica adequado, etc. Nos últimos 30 anos, a corrosão sob tensão (CST tem sido observada principalmente nas regiões das soldas entre materiais dissimilares existentes nestes reatores. Este trabalho teve como objetivo avaliar, por comparação, a suscetibilidade à corrosão sob tensão da zona afetada pelo calor (ZAC do aço inoxidável austenítico AISI 316L quando submetida a um ambiente similar ao do circuito primário de um reator nuclear PWR nas temperaturas de 303ºC e 325ºC. Para esta avaliação empregou-se o ensaio de taxa de deformação lenta - SSRT (Slow Strain Rate Test. Os resultados indicaram que a CST é ativada termicamente e que a 325ºC pode-se observar a presença mais significativa de fratura frágil decorrente do processo de corrosão sob tensão.In pressurized water reactors (PWRs, low alloy carbon steels and stainless steel are widely used in the primary water circuits. In most cases, Ni alloys are used to joint these materials and form dissimilar welds. These alloys are known to accommodate the differences in composition and thermal expansion of the two materials. Stress corrosion cracking of metals and alloys is caused by synergistic effects of environment, material condition and stress. Over the last thirty years, CST has been observed in dissimilar metal welds. This study presents a comparative work between the CST in the HAZ (Heat Affected Zone of the AISI 316L in two different temperatures (303ºC and 325ºC. The susceptibility to stress corrosion cracking was assessed using the slow strain rate tensile (SSRT test. The results of the SSRT tests indicated that CST is a thermally

  10. Hazardous chemical tracking system (HAZ-TRAC)

    International Nuclear Information System (INIS)

    Bramlette, J.D.; Ewart, S.M.; Jones, C.E.

    1990-07-01

    Westinghouse Idaho Nuclear Company, Inc. (WINCO) developed and implemented a computerized hazardous chemical tracking system, referred to as Haz-Trac, for use at the Idaho Chemical Processing Plant (ICPP). Haz-Trac is designed to provide a means to improve the accuracy and reliability of chemical information, which enhances the overall quality and safety of ICPP operations. The system tracks all chemicals and chemical components from the time they enter the ICPP until the chemical changes form, is used, or becomes a waste. The system runs on a Hewlett-Packard (HP) 3000 Series 70 computer. The system is written in COBOL and uses VIEW/3000, TurboIMAGE/DBMS 3000, OMNIDEX, and SPEEDWARE. The HP 3000 may be accessed throughout the ICPP, and from remote locations, using data communication lines. Haz-Trac went into production in October, 1989. Currently, over 1910 chemicals and chemical components are tracked on the system. More than 2500 personnel hours were saved during the first six months of operation. Cost savings have been realized by reducing the time needed to collect and compile reporting information, identifying and disposing of unneeded chemicals, and eliminating duplicate inventories. Haz-Trac maintains information required by the Superfund Amendment Reauthorization Act (SARA), the Comprehensive Environmental Response, Compensation and Liability Act (CERCLA) and the Occupational Safety and Health Administration (OSHA)

  11. Hazardous chemical tracking system (HAZ-TRAC)

    Energy Technology Data Exchange (ETDEWEB)

    Bramlette, J D; Ewart, S M; Jones, C E

    1990-07-01

    Westinghouse Idaho Nuclear Company, Inc. (WINCO) developed and implemented a computerized hazardous chemical tracking system, referred to as Haz-Trac, for use at the Idaho Chemical Processing Plant (ICPP). Haz-Trac is designed to provide a means to improve the accuracy and reliability of chemical information, which enhances the overall quality and safety of ICPP operations. The system tracks all chemicals and chemical components from the time they enter the ICPP until the chemical changes form, is used, or becomes a waste. The system runs on a Hewlett-Packard (HP) 3000 Series 70 computer. The system is written in COBOL and uses VIEW/3000, TurboIMAGE/DBMS 3000, OMNIDEX, and SPEEDWARE. The HP 3000 may be accessed throughout the ICPP, and from remote locations, using data communication lines. Haz-Trac went into production in October, 1989. Currently, over 1910 chemicals and chemical components are tracked on the system. More than 2500 personnel hours were saved during the first six months of operation. Cost savings have been realized by reducing the time needed to collect and compile reporting information, identifying and disposing of unneeded chemicals, and eliminating duplicate inventories. Haz-Trac maintains information required by the Superfund Amendment Reauthorization Act (SARA), the Comprehensive Environmental Response, Compensation and Liability Act (CERCLA) and the Occupational Safety and Health Administration (OSHA).

  12. Microstructural evolution in the HAZ of Inconel 718 and correlation with the hot ductility test

    Science.gov (United States)

    Thompson, R. G.; Genculu, S.

    1983-01-01

    The nickel-base alloy 718 was evaluated to study the role of preweld heat treatment in reducing or eliminating heat-affected zone hot cracking. Three heat treatments were studied using the Gleeble hot ductility test. A modified hot ductility test was also used to follow the evolution of microstructure during simulated welding thermal cycles. The microstructural evolution was correlated with the hot ductility data in order to evaluate the mechanism of hot cracking in alloy 718. The correlation of hot ductility with microstructure showed that recrystallization, grain growth, and dissolution of precipitates did not in themselves cause any loss of ductility during cooling. Ductility loss during cooling was not initiated until the constitutional liquation of NbC particles was observed in the microstructure. Laves-type phases were found precipitated in the solidified grain boundaries but were not found to correlate with any ductility loss parameter. Mechanisms are reviewed which help to explain how heat treatment controls the hot crack susceptibility of alloy 718 as measured in the hot ductility test.

  13. Joining of superalloy Inconel 600 by diffusion induced isothermal solidification of a liquated insert metal

    International Nuclear Information System (INIS)

    Egbewande, A.T.; Chukwukaeme, C.; Ojo, O.A.

    2008-01-01

    The effect of process variables on the microstructure of transient liquid phase bonded IN 600 using a commercial filler alloy was studied. Microstructural examination of bonded specimens showed that isothermal solidification of the liquated insert occurred during holding at the joining temperatures. In cases where the holding time was insufficient for complete isothermal solidification, the residual liquid transformed on cooling into a centerline eutectic product. The width of the eutectic decreased with increased holding time and an increase in initial gap width resulted in thicker eutectic width in specimens bonded at the same temperature and for equivalent holding times. In addition to the centerline eutectic microconstituent, precipitation of boron-rich particles was observed within the base metal region adjacent to the substrate-joint interface. Formation of these particles appeared to have influenced the rate of solidification of the liquated interlayer during bonding. In contrast to the conventional expectation of an increase in the rate of isothermal solidification with an increase in temperature, a decrease in the rate was observed with an increase in temperatures above 1160 deg. C. This could be related to a decrease in solubility of boron in nickel above the Ni-B eutectic temperature

  14. Analysis of laser beam weldability of Inconel 738 superalloy

    International Nuclear Information System (INIS)

    Egbewande, A.T.; Buckson, R.A.; Ojo, O.A.

    2010-01-01

    The susceptibility of pre-weld heat treated laser beam welded IN 738 superalloy to heat affected zone (HAZ) cracking was studied. A pre-weld heat treatment that produced the minimal grain boundary liquation resulted in a higher level of cracking compared to those with more intergranular liquation. This deviation from the general expectation of influence of intergranular liquation extent on HAZ microfissuring is attributable to the reduction in the ability of the base alloy to accommodate welding tensile stress that accompanied a pre-weld heat treatment condition designed to minimize intergranular liquation. Furthermore, in contrast to what has been generally reported in other nickel-based superalloys, a decrease in laser welding speed resulted in increased HAZ cracking in the IN 738, which can be attributed to exacerbated process instability at lower welding speeds.

  15. Effect of preliminary thermal treatment of EhP-56 on resistivity to cold cracks formation in the joint heat affected zone

    International Nuclear Information System (INIS)

    Fedorov, V.G.; Shubin, V.I.; Belov, Yu.M.

    1975-01-01

    Data are given on the influence of the conditions of prior heat treatment on the resistance of steel EP56 to cold cracking in the joint heat affected zone /HAZ/. Other things being equal, the resistance of steel EP56 to cold cracking in the HAZ increases with reduction of hardness and increase of austenite content. Conditions for welding steel EP56, preventing cracking in the HAZ, have been determined

  16. Computer simulation of grain growth in HAZ

    Science.gov (United States)

    Gao, Jinhua

    Two different models for Monte Carlo simulation of normal grain growth in metals and alloys were developed. Each simulation model was based on a different approach to couple the Monte Carlo simulation time to real time-temperature. These models demonstrated the applicability of Monte Carlo simulation to grain growth in materials processing. A grain boundary migration (GBM) model coupled the Monte Carlo simulation to a first principle grain boundary migration model. The simulation results, by applying this model to isothermal grain growth in zone-refined tin, showed good agreement with experimental results. An experimental data based (EDB) model coupled the Monte Carlo simulation with grain growth kinetics obtained from the experiment. The results of the application of the EDB model to the grain growth during continuous heating of a beta titanium alloy correlated well with experimental data. In order to acquire the grain growth kinetics from the experiment, a new mathematical method was developed and utilized to analyze the experimental data on isothermal grain growth. Grain growth in the HAZ of 0.2% Cu-Al alloy was successfully simulated using the EDB model combined with grain growth kinetics obtained from the experiment and measured thermal cycles from the welding process. The simulated grain size distribution in the HAZ was in good agreement with experimental results. The pinning effect of second phase particles on grain growth was also simulated in this work. The simulation results confirmed that by introducing the variable R, degree of contact between grain boundaries and second phase particles, the Zener pinning model can be modified as${D/ r} = {K/{Rf}}$where D is the pinned grain size, r the mean size of second phase particles, K a constant, f the area fraction (or the volume fraction in 3-D) of second phase.

  17. On post-weld heat treatment cracking in tig welded superalloy ATI 718Plus

    Science.gov (United States)

    Asala, G.; Ojo, O. A.

    The susceptibility of heat affected zone (HAZ) to cracking in Tungsten Inert Gas (TIG) welded Allvac 718Plus superalloy during post-weld heat treatment (PWHT) was studied. Contrary to the previously reported case of low heat input electron beam welded Allvac 718Plus, where HAZ cracking occurred during PWHT, the TIG welded alloy is crack-free after PWHT, notwithstanding the presence of similar micro-constituents that caused cracking in the low input weld. Accordingly, the formation of brittle HAZ intergranular micro-constituents may not be a sufficient factor to determine cracking propensity, the extent of heat input during welding may be another major factor that influences HAZ cracking during PWHT of the aerospace superalloy Allvac 718Plus.

  18. Haz-Map: Information on Hazardous Chemicals and Occupational Diseases

    Science.gov (United States)

    ... Help Glossary References About Us Search Hazardous Agents Occupational Diseases High Risk Jobs Non-Occupational Activities Industries Job ... Findings Haz-Map®: Information on Hazardous Chemicals and Occupational Diseases by Jay A. Brown, M.D., M.P. ...

  19. Effect of micromorphology at the fatigue crack tip on the crack growth in electron beam welded Ti-6Al-4V joint

    International Nuclear Information System (INIS)

    Tao, Junhui; Hu, Shubing; Ji, Longbo

    2016-01-01

    In this paper, we describe experiments on welded joints of Ti-6Al-4V alloy specimens exhibiting fatigue characteristics in the base metal (BM), hot affected zone (HAZ) and fuse zone (FZ). The effect of micromorphology on crack propagation at the tip of the fatigue crack in joints formed by electron beam welding was investigated using an optical microscope, transmission electron microscope and other methodologies. The results demonstrated that the fatigue crack originated in and propagated along α/β boundaries in the BM. In the HAZ, the fatigue crack occurred at the boundary between martensite laths, and propagated through most irregular-equiaxed α phases and a few martensite laths. In the FZ, the fatigue crack originated at the boundaries between the fine crushing phases among martensite laths, and propagated along a majority of α/β boundaries and several narrow martensite laths. The electron beam welded joint of Ti-6Al-4V alloy showed instances of zigzag fatigue cracks that increased in degree from lowest in the HAZ, moderate in the FZ to greatest in the BM. Conversely, fatigue crack growth rate (FCGR) was greatest in the HAZ, less in the FZ and slowest in the BM. - Highlights: •Ti-6Al-4V welded joint exhibits different fatigue characteristics. •The fatigue crack propagates along α/β boundaries in the BM. •The fatigue crack propagates through α phases and martensite laths in the HAZ. •The fatigue crack propagates along α/β boundaries and martensite laths in the FZ. •Fatigue crack growth rate is fastest in the HAZ, less in the FZ, slowest in the BM.

  20. Helium-induced weld cracking in austenitic and martensitic steels

    International Nuclear Information System (INIS)

    Lin, H.T.; Chin, B.A.

    1991-01-01

    Helium was uniformly implanted into type 316 stainless steel and Sandvik HT-9 (12Cr-1MoVW) to levels of 0.18 to 256 and 0.3 to 1 a.p.p.m., respectively, using the ''tritium trick'' technique. Autogenous bead-on-plate, full penetration, welds were then produced under fully constrained conditions using the gas tungsten arc welding (GTAW) process. The control and hydrogen-charged plates of both alloys were sound and free of any weld defects. For the 316 stainless steel, catastrophic intergranular fracture occurred in the heat-affected zone (HAZ) of welds with helium levels ≥ 2.5 a.p.p.m. In addition to the HAZ cracking, brittle fracture along the centreline of the fusion zone was also observed for the welds containing greater than 100 a.p.p.m. He. For HT-9, intergranular cracking occurred in the HAZ along prior-austenite grain boundaries of welds containing 1 a.p.p.m. He. Electron microscopy observations showed that the cracking in the HAZ originated from the growth and coalescence of grain-boundary helium bubbles and that the fusion-zone cracking resulted from the growth of helium bubbles at dendrite boundaries. The bubble growth kinetics in the HAZ is dominated by stress-induced diffusion of vacancies into bubbles. Results of this study indicate that the use of conventional GTAW techniques to repair irradiation-degraded materials containing even small amounts of helium may be difficult. (author)

  1. The problem of cracking during welding of monel to stainless steel

    International Nuclear Information System (INIS)

    Ahmed, J.; Hussain, S.W.

    1995-01-01

    The problems of severe cracking was encountered while welding monel 400 to 316L stainless steel in the structure of a reaction vessel. It was found that the liquation cracking occurred in the grain boundary regions resulting in the visible cracks in the welds. Different types of filler materials were used without much success. Various factors were controlled such as careful cleaning, heat input, distance of electrode from the weld, feeding rate, etc. It was noted that all these factors influenced the cracking behavior but the most critical was found to be the heat input. Cracking was eliminated when the heat input was decreased to the lowest current to maintain the weld pool. After the successful welding it was found that the strength of the weld was close to that of the individual metals. (author)

  2. Normalizing effect on fatigue crack propagation at the heat-affected zone of AISI 4140 steel shielded metal arc weldings

    Directory of Open Access Journals (Sweden)

    B. Vargas-Arista

    2013-01-01

    Full Text Available The fractography and mechanical behaviour of fatigue crack propagation in the heat-affected zone (HAZ of AISI 4140 steel welded using the shielded metal arc process was analysed. Different austenitic grain size was obtained by normalizing performed at 1200 °C for 5 and 10 hours after welding. Three point bending fatigue tests on pre-cracked specimens along the HAZ revealed that coarse grains promoted an increase in fatigue crack growth rate, hence causing a reduction in both fracture toughness and critical crack length, and a transgranular brittle final fracture with an area fraction of dimple zones connecting cleavage facets. A fractographic analysis proved that as the normalizing time increased the crack length decreased. The increase in the river patterns on the fatigue crack propagation in zone II was also evidenced and final brittle fracture because of transgranular quasicleavage was observed. Larger grains induced a deterioration of the fatigue resistance of the HAZ.

  3. Variation in diffusion-induced solidification rate of liquated Ni-Cr-B insert during TLP bonding of Waspaloy superalloy

    International Nuclear Information System (INIS)

    Tokoro, K.; Wikstrom, N.P.; Ojo, O.A.; Chaturvedi, M.C.

    2008-01-01

    A microstructural study was performed on transient liquid phase (TLP) bonded Waspaloy superalloy with a Ni-Cr-B filler. The applicability of a diffusion model based on Fick's second law of diffusion to determine the time required for complete isothermal solidification (t f ) was investigated. Over the temperature range of 1065-1110 deg. C, experimental observations of t f were in reasonable agreement with t f values predicted by the diffusion model. However, a notable deviation was observed in joints prepared between 1175 and 1225 deg. C in that the rate of isothermal solidification was reduced at these temperatures resulting in the formation of a centerline eutectic-type microconstituent, which in contrast, was prevented from forming after holding the brazing assembly for an equivalent bonding time at a lower temperature of 1145 deg. C. Boride particles were observed as part of the eutectic product, which suggested that diffusion of boron out of the liquated insert was also reduced at these higher temperatures. A decrease in solubility of the melting point depressing solute, boron, with increase in temperature is suggested to be an important factor contributing to the reduction in isothermal solidification rate observed at the higher bonding temperatures

  4. Weldability and microstructural analysis of nuclear-grade austenitic stainless steels

    International Nuclear Information System (INIS)

    Lee, C.H.

    1988-01-01

    This study evaluated the hot-ductility response, and hot-cracking susceptibility (fusion-zone solidification cracking and HAZ liquation cracking) of modified nuclear-grade and standard austenitic stainless steels. Extensive microstructural characterization using state-of-the-art analytical electron microscopy (TEM and STEM) as well as SEM (EDAX) and OLM was performed to correlate the material behavior with metallurgical characteristics. In addition, studies of the effect of Si, N, and rare earth elements on hot-cracking susceptibility, significance of the ductility dip phenomena and backfilled solidification cracks were also performed. Furthermore, based on the metallurgical evaluation, the possible mechanisms involved in solidification cracking and HAZ liquation cracking of the modified alloys are proposed. Finally, the optimized chemical specifications and requirements for nuclear-grade stainless steels are also suggested

  5. Improvement technique of sensitized HAZ by GTAW cladding applied to a BWR power plant

    International Nuclear Information System (INIS)

    Tujimura, Hiroshi; Tamai, Yasumasa; Furukawa, Hideyasu; Kurosawa, Kouichi; Chiba, Isao; Nomura, Keiichi.

    1995-01-01

    A SCC(Stress Corrosion Cracking)-resistant technique, in which the sleeve installed by expansion is melted by GTAW process without filler metal with outside water cooling, was developed. The technique was applied to ICM (In-Core Monitor) housings of a BWR power plant in 1993. The ICM housings of which materials are type 304 Stainless Steels are sensitized with high tensile residual stresses by welding to the RPV (Reactor Pressure Vessel). As the result, ICM housings have potential of SCC initiation. Therefore, the improvement technique resistant to SCC was needed. The technique can improve chemical composition of the housing inside and residual stresses of the housing outside at the same time. Sensitization of the housing inner surface area is eliminated by replacing low-carbon with proper-ferrite microstructure clad. High tensile residual stresses of housing outside surface area is improved into compressive side. Compressive stresses of outside surface are induced by thermal stresses which are caused by inside cladding with outside water cooling. The clad is required to be low-carbon metal with proper ferrite and not to have the new sensitized HAZ (Heat Affected Zone) on the surface by cladding. The effect of the technique was qualified by SCC test, chemical composition check, ferrite content measurement and residual stresses measurement etc. All equipment for remote application were developed and qualified, too. The technique was successfully applied to a BWR plant after sufficient training

  6. High toughness in the intercritically reheated coarse-grained (ICRCG) heat-affected zone (HAZ) of low carbon microalloyed steel

    Energy Technology Data Exchange (ETDEWEB)

    Hu, Jun, E-mail: hujunral@163.com [The State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Du, Lin-Xiu [The State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Wang, Jian-Jun [Institute of Materials Research, School of Material and Metallurgy, Northeastern University, Shenyang 110819 (China); Xie, Hui; Gao, Cai-Ru [The State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Misra, R.D.K. [Laboratory for Excellence in Advanced Steel Research, Center for Structural and Functional Materials, University of Louisiana at Lafayette, Lafayette, LA 70504-4130 (United States)

    2014-01-10

    Motivated by the small lattice mismatch between ferrite and vanadium nitride (VN), we describe here the welding thermal cycle simulation that provides high toughness in the ICRCG HAZ of low carbon V–N steel. This unique behavior is attributed to the formation of ultra-fine grained ferrite along prior austenite grain boundaries generated by the first pass welding thermal cycle with high misorientation boundaries, where V(C, N) precipitates provide potential nucleation sites for ferrite, leading to extraordinary refinement of martensite/austenite (M/A) constituent. Nitrogen stimulates the precipitation behavior of V(C, N). The nucleation of high density of V(C, N) precipitates consumes carbon-content in the austenite, leading to decrease in the carbon-content in the M/A constituent, with consequent decrease in hardness. The increase in toughness is explained in terms of Griffith's crack propagation theory.

  7. High toughness in the intercritically reheated coarse-grained (ICRCG) heat-affected zone (HAZ) of low carbon microalloyed steel

    International Nuclear Information System (INIS)

    Hu, Jun; Du, Lin-Xiu; Wang, Jian-Jun; Xie, Hui; Gao, Cai-Ru; Misra, R.D.K.

    2014-01-01

    Motivated by the small lattice mismatch between ferrite and vanadium nitride (VN), we describe here the welding thermal cycle simulation that provides high toughness in the ICRCG HAZ of low carbon V–N steel. This unique behavior is attributed to the formation of ultra-fine grained ferrite along prior austenite grain boundaries generated by the first pass welding thermal cycle with high misorientation boundaries, where V(C, N) precipitates provide potential nucleation sites for ferrite, leading to extraordinary refinement of martensite/austenite (M/A) constituent. Nitrogen stimulates the precipitation behavior of V(C, N). The nucleation of high density of V(C, N) precipitates consumes carbon-content in the austenite, leading to decrease in the carbon-content in the M/A constituent, with consequent decrease in hardness. The increase in toughness is explained in terms of Griffith's crack propagation theory

  8. Characterization of the weld HAZ properties of nuclear reactor pressure vessel materials

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Joo Hag; Shin, H. S.; Moon, J. G. [Korea Atomic Energy Research Institute, Taejon (Korea)

    1999-12-01

    This work contains an investigation on the microstructure and toughness in the weld heat-affected zone (HAZ) of a quenched and tempered SA 508 Cl. 3 reactor pressure vessel (RPV) steel. In order to evaluate systematically the notch toughness and microstructural alterations, a unit HAZ concept was applied to the multipass weld HAZ of RPV steel. Seven typical positions were selected to evaluate the spatial distribution of notch toughness and microstructure in the unit HAZ. As a result of notch toughness evaluation, three coarse-grained regions and two fine-grained regions of SA 508 Cl. 3 RPV steel HAZ showed relatively good toughness. On the contrary, an intercritically reheated and a subcritically reheated region showed lower toughness than the base metal. The region which first and second peak temperatures are 700 deg C showed the lowest toughness among the low toughness region because of carbide coarsening. Therefore, it was proposed that the notch position in the surveillance HAZ specimen should be placed to the boundary between the HAZ and the base metal. The method, which evaluates the fracture toughness in the transition region of ferritic steel, was effectively applicable to the various HAZ regions of RPV steel. The fracture toughness test results were nearly same as the notch toughness test results. The volume fraction of tempered martensite phase was revealed as the most dominant factor that determines fracture toughness. 59 refs., 29 figs., 10 tabs. (Author)

  9. Proposal of fatigue crack growth rate curve in air for nickel-base alloys used in BWR

    International Nuclear Information System (INIS)

    Ogawa, Takuya; Itatani, Masao; Nagase, Hiroshi; Aoike, Satoru; Yoneda, Hideki

    2013-01-01

    When the defects are detected in the nuclear components in Japan, structural integrity assessment should be performed for the technical judgment on continuous service based on the Rules on Fitness-for-Service for Nuclear Power Plants of the Japan Society of Mechanical Engineers Code (JSME FFS Code). Fatigue crack growth analysis is required when the cyclic loading would be applied for the components. Recently, fatigue crack growth rate curve in air environment for Nickel-base alloys weld metal used in BWR was proposed by the authors and it was adopted as a code case of JSME FFS Code to evaluate the embedded flaw. In this study, fatigue crack growth behavior for heat-affected zone (HAZ) of Nickel-base alloys in air was investigated. And a unified fatigue crack growth rate curve in air for HAZ and weld metal of Nickel-base alloys used in BWR was evaluated. As a result, it was found that the curve for weld metal could be applied as a curve for both HAZ and weld metal since moderately conservative assessment of fatigue crack growth rate of HAZ is possible by the curve for weld metal in the Paris region. And the threshold value of stress intensity far range (ΔK th ) is determined to 3.0 MPa√m based on the fatigue crack growth rate of HAZ. (author)

  10. Surface studies of iridium-alloy grain boundaries associated with weld cracking

    International Nuclear Information System (INIS)

    Mosley, W.C.

    1982-01-01

    Plutonium-238 oxide fuel pellets for the General Purpose Heat Source (GPHS) Radioisotopic Thermoelectric Generators to be used on the NASA Galileo Mission to Jupiter and the International Solar Polar Mission are produced and encapsulated in iridium alloy at the Savannah River Plant (SRP). Underbead cracks occasionally occur in the girth weld on the iridium-alloy-clad vent sets in the region where the gas tungsten arc is quenched. Grain-boundary structures and compositions were characterized by scanning electron microscopy/x-ray energy spectroscopy, electron microprobe analysis and scanning Auger microprobe analysis to determine the cause of weld quench area cracking. Results suggest that weld quench area cracking may be caused by gas porosity or liquation in the grain boundaries

  11. Mechanisms of stress relief cracking in titanium stabilised austenitic stainless steel

    International Nuclear Information System (INIS)

    Chabaud-Reytier, M.; Allais, L.; Caes, C.; Dubuisson, P.; Pineau, A.

    2003-01-01

    The heat affected zone (HAZ) of AISI 321 welds may exhibit a serious form of cracking during service at high temperature. This form of damage, called 'stress relief cracking', is known to be due to work hardening but also to aging due to Ti(C,N) precipitation on dislocations which modifies the mechanical behaviour of the HAZ. The present study aims to analyse the latter embrittlement mechanism in one specific heat of 321 stainless steel. To this end, different HAZs are simulated using an annealing heat-treatment, followed by various cold rolling and aging conditions. Then, we study the effects of work hardening and aging on Ti(C,N) precipitation, on the mechanical (hardness, tensile and creep) behaviour of the simulated HAZs and on their sensitivity to intergranular crack propagation through stress relaxation tests performed on pre-cracked CT type specimens tested at 600 deg. C. It is shown that work hardening is the main parameter of the involved mechanism but that aging does not promote crack initiation although it leads to titanium carbide precipitation. Therefore, the role of Ti(C,N) precipitation on stress relief cracking mechanisms is discussed. An attempt is made to show that solute drag effects are mainly responsible for this form of intergranular damage, rather than Ti(C,N) precipitation

  12. Primary water stress corrosion cracking resistance of alloy 690 heat affected zones of butt welds

    International Nuclear Information System (INIS)

    Fournier, L.; Calonne, O.; Toloczko, M.B.; Bruemmer, S.M.; Massoud, J.P.; Lemaire, E.; Gerard, R.; Somville, F.; Richnau, A.; Lagerstrom, J.

    2015-01-01

    A wide V-groove butt weld was fabricated from Alloy 690 plates using Alloy 152 filler material, maximum allowable heat input, and very stiff strong-backs. Alloy 690 heat affected zones (HAZ) was characterized in terms of microstructure and plastic strains induced by weld shrinkage. Crack initiation tests were carried out in pure hydrogenated steam at 400 C. degrees for 4000 h. Crack growth rate tests were performed in simulated PWR primary water at a temperature of 360 C. degrees. A maximum plastic strain around 5% was measured in the vicinity of the fusion line, which decreased almost linearly with the distance from the fusion line. Crack initiation tests on Alloy 690 HAZ specimens as well as on 30% cold-rolled Alloy 690 specimens were performed in pure hydrogenated steam at 400 C. degrees (partial pressure of hydrogen = 0.7 bar) for a total of 4000 h using cylindrical notched tensile specimens, reverse U-bends and flat micro-tensile specimens. No crack initiation was detected. Stress corrosion propagation rates revealed extremely low SCC (Stress Corrosion Cracking) growth rates both in the base metal and in the HAZ region whose magnitudes are of no engineering significance. Overall, the results indicated limited plastic strain induced by weld shrinkage in butt weld HAZ, and to no particular susceptibility of primary water stress corrosion cracking. (authors)

  13. Modeling HAZ hardness and weld features with BPN technology

    International Nuclear Information System (INIS)

    Morinishi, S.; Bibby, M.J.; Chan, B.

    2000-01-01

    A BPN (back propagation network) system for predicting HAZ (heat-affected zone) hardnesses and GMAW (gas metal arc) weld features (size and shape) is described in this presentation. Among other things, issues of network structure, training and testing data selection, software efficiency and user interface are discussed. The system is evaluated by comparing network output with experimentally measured test data in the first instance, and with regression methods available for this purpose, thereafter. The potential of the web for exchanging weld process data and for accessing models generated with this system is addressed. In this regard the software has been made available on the Cambridge University 'steel' and 'neural' websites. In addition Java coded software has recently been generated to provide web flexibility and accessibility. Over and above this, the possibility of offering an on-line 'server' training service, arranged to capture user data (user identification, measured welding parameters and features) and trained models for the use of the entire welding community is described. While the possibility of such an exchange is attractive, there are several difficulties in designing such a system. Server software design, computing resources, data base and communications considerations are some of the issues that must be addressed with regard to a server centered training and database system before it becomes reality. (author)

  14. Methodology for corrosion evaluation in HAZ of 11%-Cr ferritic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Nascimento, Carmem C. F.; Rodrigues, Samul F. [Dept. of Mechanic and MaterialsFederal Institute of Education, Science and Technology of Maranhao, Sao Luis (Brazil); De Morais, Vinicius M.; Vilarinho, Louriel O. [Dept. of Mechanic Engineering, Federal University of Uberlandia, Uberlandia (Brazil)

    2016-08-15

    A novel methodology is proposed for corrosion-wear measurement in the Heat affected zone (HAZ) of 11%-Cr ferritic stainless steel. Weld beads with different stress-concentration were manufactured by using MIG/MAG process. After, the welded sample is extracted from the plate, the beads were bended and external stress was applied. Finally, they were inserted in ferric-chloride solution. Corrosive wear were assessed by means of optical microscopy in the HAZ by using polymeric resin mask and comparing profiles before and after inserting the sample into the solution. The results demonstrate the feasibility of the proposed methodology for assessing corrosive wear in the HAZ.

  15. Corrosion cracking

    International Nuclear Information System (INIS)

    Goel, V.S.

    1985-01-01

    This book presents the papers given at a conference on alloy corrosion cracking. Topics considered at the conference included the effect of niobium addition on intergranular stress corrosion cracking, corrosion-fatigue cracking in fossil-fueled-boilers, fracture toughness, fracture modes, hydrogen-induced thresholds, electrochemical and hydrogen permeation studies, the effect of seawater on fatigue crack propagation of wells for offshore structures, the corrosion fatigue of carbon steels in seawater, and stress corrosion cracking and the mechanical strength of alloy 600

  16. Sizing of intergranular stress corrosion cracking using low frequency ultrasound

    International Nuclear Information System (INIS)

    Fuller, M.D.; Avioli, M.J.; Rose, J.L.

    1985-01-01

    Based upon the work thus far accomplished on low frequency sizing, the following conclusions can be drawn: the potential of low frequency ultrasound for the sizing of IGSCC seams encouraging as demonstrated in this work. If minimal walking is expected, larger values of crack height/wavelength ratios should not affect the reliability of estimates; notch data points out the validity of signal amplitude for sizing. With care in frequency consideration, the technique can be extended to cracks; when wavelength is greater than flaw size, importance of orientation and reflector shape diminishes although less so for deeper cracks; when beam profile is larger than the defect size, echo amplitude is proportional to defect area when using shear wave probes and corner reflectors; other factors, in addition to crack size, affect signal amplitude. Reference data to compensate for depth and material (HAZ) is a must; additional crack samples should be studied in order to further develop and characterize the use of low frequency ultrasonics

  17. Study of stress relief cracking in titanium stabilized austenitic stainless steel

    International Nuclear Information System (INIS)

    Chabaud-Reytier, M.

    1999-01-01

    The heat affected zone (HAZ) of titanium stabilised austenitic stainless steel welds (AISI 321) may exhibit a serious form of intercrystalline cracking during service at high temperature. This type of cracking, called 'stress relief cracking', is known to be due to work hardening but also to ageing: a fine and abundant intragranular Ti(C,N) precipitation appears near the fusion line and modifies the mechanical behaviour of the HAZ. This study aims to better know the accused mechanism and to succeed in estimating the risk of such cracking in welded junctions of 321 stainless steel. To analyse this embrittlement mechanism, and to assess the lifetime of real components, different HAZ are simulated by heat treatments applied to the base material which is submitted to various cold rolling and ageing conditions in order to reproduce the HAZ microstructure. Then, we study the effects of work hardening and ageing on the titanium carbide precipitation, on the mechanical (tensile and creep) behaviour of the resulting material and on its stress relief cracking sensitivity. It is shown that work hardening is the main parameter of the mechanism and that ageing do not favour crack initiation although it leads to titanium carbide precipitation. The role of this precipitation is also discussed. Moreover, a creep damage model is identified by a local approach to fracture. Materials sensitive to stress relief cracking are selected. Then, creep tests are carried out on notched bars in order to quantify the intergranular damage of these different materials; afterwards, these measurements are combined with calculated mechanical fields. Finally, it is shown that the model gives good results to assess crack initiation for a compact tension (CT) specimen during relaxation tests, as well as for a notched tubular specimen tested at 600 deg. C under a steady torque. (author)

  18. Influence of stress relieve heat treatment on fatigue crack propagation in structural steel resistant to atmospheric corrosion welded joints

    Energy Technology Data Exchange (ETDEWEB)

    Martins, Geraldo de Paula; Villela, Jefferson Jose; Rabello, Emerson Giovani [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)]. E-mails: gpm@cdtn.br; jjv@cdtn.br; egr@cdtn.br; Cimini Junior, Carlos Alberto[Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil). Dept. de Engenharia Mecanica]. E-mail: cimini@demet.ufmg.br; Godefroid, Leonardo Barbosa [Universidade Federal de Ouro Preto (UFOP), MG (Brazil). Dept. de Metalurgia]. E-mails: leonardo@demet.em.ufop.br

    2007-07-01

    In this work, the influence of stress relieve heat treatment (SRHT) on the fatigue crack propagation in USI-SAC 50 structural welded joints at the heat affected zone (HAZ) region was studied. Hardness measurements before and after the SRHT were made and crack propagation tests in specimens as welded (AW) and in specimens that were submitted to SRHT, which were accomplished. A reduction in hardness at the regions of HAZ and melted zone (MZ) after the SRHT were observed. It were also verified that the crack propagation rates (da/dN) versus DK on the specimens AW presented regions of retardation on the crack propagation rate, and in the specimens that were submitted to SRHT the crack propagation rate were homogeneous. (author)

  19. EBSD characterization of the effect of welding parameters on HAZ of AISI409

    Directory of Open Access Journals (Sweden)

    Ranjbarnodeha E.

    2012-01-01

    Full Text Available One of the main problems during the welding of ferritic stainless steels is severe grain growth in the heat affected zone (HAZ. In the present study, microstructural characteristics of tungsten inert gas (TIG welded AISI409 ferritic stainless steel were investigated. The effect of the welding parameters on grain size٫ local misorientation and low angle grain boundaries was studied. It was found that the base metal was partly in recrystallization state. Complete recrystallization followed by severe grain growth occurs after joining process due to welding heating cycle. A decrease in the number of low angle grain boundaries in HAZ was observed. Nevertheless, the welding plastic strain increases the density of local misorientation and low angle grain boundaries. This investigation shows that the final state of strain is the result of the competition between welding plastic strains and stress relieving from recrystallization but the decisive factor in determining the grain size in HAZ is heat input.

  20. Reheat cracking in austenitic stainless steels; Fissuration en relaxation des aciers inoxydables austenitiques

    Energy Technology Data Exchange (ETDEWEB)

    Auzoux, Q.; Allais, L. [CEA Saclay, Dept. des Materiaux pour le Nucleaire, DMN, 91 - Gif sur Yvette (France); Pineau, A.; Gourgues, A.F. [Centre des Materiaux Pierre-Marie Fourt UMR CNRS 7633, 91 - Evry (France)

    2002-07-01

    Intergranular cracking can occur in heat-affected zones (HAZs) of austenitic stainless steel welded joints when reheated in the temperature range from 500 to 700 deg C. At this temperature, residual stresses due to welding relax by creep flow. HAZ may not sustain this small strain if its microstructure has been sufficiently altered during welding. In order to precise which particular microstructure alteration causes such an intergranular embrittlement, type 316L(N) HAZs were examined by transmission electron microscopy. A marked increase in the dislocation density, due to plastic strain during the welding process, was revealed, which caused an increase in Vickers hardness. Type 316L(N) HAZ were then simulated by the following thermal-mechanical process: annealing treatment and work hardening (pre-strain). Creep rupture tests on smooth specimens were also carried out at 600 deg C on both base metal and simulated HAZ. Pre-straining increased creep strength but reduced ductility. Slow strain rate tests on CT specimens confirmed this trend as well as did relaxation tests on CT specimens, which led to intergranular crack propagation in the pre-strained material only. Metallography and fractography showed no qualitative difference between base metal and HAZs in the creep cavitation around intergranular carbides. Although quantitative study of damage development is not achieved yet, experiments suggest that uniaxial creep strain smaller than one percent could lead to cavity nucleation when the material is pre-strained. Pre-strain as well as stress triaxiality reduce therefore creep ductility and enhance the reheat cracking risk. (authors)

  1. Underclad cracks growth under fatigue loading in stainless steel cladding

    International Nuclear Information System (INIS)

    Bernard, J.L.; Bodson, F.; Doule, A.; Slama, G.; Bramat, M.; Doucet, J.P.; Maltrud, F.

    1981-01-01

    Hydrogen induced cracks have been found in HAZ of PWR vessel nozzles under stainless steel cladding. Fatigue tests were performed to collect a large amount of data on the possible propagation of this type of flaws. Tests were conducted in two steps. The aim of the first step was to set up the experimental equipment and to device an adequate method for following cracks during fatigue loading. Clad plates with electroerosion machined slots were used for this purpose. The second step was then undertaken with material taken out of an actual nozzle containing hydrogen induced cracks in the HAZ under stainless steel cladding or flaws simulated by electroerosion machined slots. The test loadings were comparable to in service loadings of the nozzles. Special attention was taken to get representative R ratios. Again for the sake of representativity, the tests were performed at 300 0 C (In service temperature) and the hydrotest was simulated. The main results are: It was possible to follow the whole failure process by combining non-destructive examinations during fatigue testing and fractographic observations of broken specimens. Different striation patterns, before and after air has penetrated the actual embedded cracks were observed. Numerical simulation of fatigue crack growth of actual or simulated defects were consistent with experimental data, provided mainly that defect shape, effect of R ratio and of environment were taken into account. (orig.)

  2. Effects of absorbed hydrogen on crack-tip ductility in the welded A516 steel

    International Nuclear Information System (INIS)

    Khattak, M.A.; Haslan, M.H.; Tamin, M.N.

    2007-01-01

    Effects of absorbed hydrogen on structure and properties of welded A516 Grade-70 steel are investigated. Emphasis is placed on ductility measure of the crack-tip plastic zone under Mode I loading. Specimens are cathodically charged in a cell with dilute sulphuric acid and corrosion inhibitor with uniform charging current density of 20 mA/ cm 2 and at different exposure time. Results indicate a change from coarse- to fine-grained microstructures in the weld region and heat affected zone (HAZ) of hydrogen-charged specimen. Well-defined ferrite-pearlite bands in the base metal are transformed into coarse-grain structure. Hardness variation along radial distance indicates higher values towards the center of the bar, possibly due to faster diffusion rate but limited solubility of hydrogen. Load-COD responses indicate that slow, stable crack propagation occurred in both base metal and HAZ. The measured provisional fracture toughness, K Q is higher for HAZ than that for the base metal. The toughness values decreases significantly for the initial three hours of hydrogen charging. The tensile fracture region in the immediate fatigue pre-crack tip forms a triangular (rough) zone due to limited constraint to free surface deformation in the thin specimen. Fracture surface of HAZ is dominated by intergranular fracture with localized cleavage facets. (author)

  3. Significance of reheat cracks to the integrity of pressure vessels for light-water reactors

    International Nuclear Information System (INIS)

    Canonico, D.A.

    1977-01-01

    Reheat cracks usually manifest themselves as macroscopic defects, which are centimeters long and deep, and are detectable by the usual nondestructive examination (NDE) procedures or as microscopic grain boundary decohesions (GBD) that are beyond the limit of detection by commercial NDE procedures. This report has concentrated on the significance of the microscopic cracks that may go undetected. The probability that GBD exist in the heat-affected zones (HAZ) of weldments of pressure vessel steels is high; particularly in SA 508 Class 2 weldments. A sample of the HAZ from the prolongation-weldment from the Heavy Section Steel Technology program Intermediate Test Vessel (ITV) No. 4 was examined by the Staatliche Materialprufungsanstalt (MPA). They reported GBD 5 mm (0.2 in.) long. This prompted an examination of the HAZ from the ITV vessel that had been tested to failure at 24 0 C (75 0 F). During testing, the region of the weld which contained the flaw that initiated the failure was strained up to 0.5%. A metallographic examination of this region of the weldment revealed GBD, but none of the size reported by the MPA. Further, there was no evidence that the GBD had extended as a consequence of the tests. Fracture toughness tests were made of the HAZ of welds from ITV-4. The electron-beam welding procedure, which permits more accurate siting of the crack, was used. Fracture toughness values in excess of 220 MPa root m (200 ksi root in.) were obtained at -18 0 C

  4. Numerical and experimental investigations on HAZ formation in 9% Cr steels

    Energy Technology Data Exchange (ETDEWEB)

    Zoellner, A.; Bauer, M. [Stuttgart Univ. (Germany). MPA; Bhaduri, A.K. [IGCAR, Kalpakkam (India)

    2008-07-01

    In modern power plants, components made of martensitic heat resistant 9-12 wt. % chromium steels are used for their high creep strength, good hot work- and weldability and excellent economic efficiency ratio. By welding these components, the heat affected zone (HAZ) is of major importance as it shows very poor creep strength in general. This decrease is believed to be caused by a change in the material's microstructure i.e. size and number of precipitates, dislocation density, etc. As the microstructural processes in the HAZ leading to the decrease in creep strength are not fully understood yet, better knowledge of the HAZ's dimension and extent will help to develop optimization strategies to increase the lifetime of welded components. On this account, a research program was launched recently investigating an actual welding process with a large number of thermocouples at different positions from the fusion line and at different wall thicknesses (close to the root, mid wall, close to final pass). For a better understanding analytical calculations based on Rosenthal's solution of Fourier's partial differential equation for heat flux and a finite element heat flux simulation are performed and validated with the experimental findings. After a description of the experimental setup and the used mathematical and numerical models the obtained temperature-time and temperaturedistance diagrams are reviewed. The paper gives a comparison of experimental, analytical and numerical results and discusses the potential of theoretical HAZ determination. (orig.)

  5. Stress Corrosion Cracking Behaviour of Dissimilar Welding of AISI 310S Austenitic Stainless Steel to 2304 Duplex Stainless Steel

    Directory of Open Access Journals (Sweden)

    Thiago AmaroVicente

    2018-03-01

    Full Text Available The influence of the weld metal chemistry on the stress corrosion cracking (SCC susceptibility of dissimilar weldments between 310S austenitic stainless steel and 2304 duplex steels was investigated by constant load tests and microstructural examination. Two filler metals (E309L and E2209 were used to produce fusion zones of different chemical compositions. The SCC results showed that the heat affected zone (HAZ on the 2304 base metal side of the weldments was the most susceptible region to SCC for both filler metals tested. The SCC results also showed that the weldments with 2209 duplex steel filler metal presented the best SCC resistance when compared to the weldments with E309L filler metal. The lower SCC resistance of the dissimilar joint with 309L austenitic steel filler metal may be attributed to (1 the presence of brittle chi/sigma phase in the HAZ on the 2304 base metal, which produced SC cracks in this region and (2 the presence of a semi-continuous delta-ferrite network in the fusion zone which favored the nucleation and propagation of SC cracks from the fusion zone to HAZ of the 2304 stainless steel. Thus, the SC cracks from the fusion zone associated with the SC cracks of 2304 HAZ decreased considerably the time-of-fracture on this region, where the fracture occurred. Although the dissimilar weldment with E2209 filler metal also presented SC cracks in the HAZ on the 2304 side, it did not present the delta ferrite network in the fusion zone due to its chemical composition. Fractography analyses showed that the mixed fracture mode was predominant for both filler metals used.

  6. Technique to eliminate helium induced weld cracking in stainless steels

    International Nuclear Information System (INIS)

    Chin-An Wang; Chin, B.A.

    1992-01-01

    Experiments have shown that Type 316 stainless steel is susceptible to heat-affected-zone (HAZ) cracking upon cooling when welded using the gas tungsten arc (GTA) process under lateral constraint. The cracking has been hypothesized to be caused by stress-assisted helium bubble growth and rupture at grain boundaries. This study utilized an experimental welding setup which enabled different compressive stresses to be applied to the plates during welding. Autogenous GTA welds were produced in Type 316 stainless steel doped with 256 appm helium. The application of a compressive stress, 55 Mpa, during welding suppressed the previously observed catastrophic cracking. Detailed examinations conducted after welding showed a dramatic change in helium bubble morphology. Grain boundary bubble growth along directions parallel to the weld was suppressed. Results suggest that stress-modified welding techniques may be used to suppress or eliminate helium-induced cracking during joining of irradiated materials

  7. Reactor cooling water expansion joint bellows: The role of the seam weld in fatigue crack development

    International Nuclear Information System (INIS)

    West, S.L.; Nelson, D.Z.; Louthan, M.R. Jr.

    1992-01-01

    The secondary cooling water system pressure boundary of Savannah River Site reactors includes expansion joints utilizing a thin-wall bellows. While successfully used for over thirty years, an occasional replacement has been required because of the development of small, circumferential fatigue cracks in a bellows convolute. One such crack was recently shown to have initiated from a weld heat-affected zone liquation microcrack. The crack, initially open to the outer surface of the rolled and seam welded cylindrical bellows section, was closed when cold forming of the convolutes placed the outer surface in residual compression. However, the bellows was placed in tension when installed, and the tensile stresses reopened the microcrack. This five to eight grain diameter microcrack was extended by ductile fatigue processes. Initial extension was by relatively rapid propagation through the large-grained weld metal, followed by slower extension through the fine-grained base metal. A significant through-wall crack was not developed until the crack extended into the base metal on both sides of the weld. Leakage of cooling water was subsequently detected and the bellows removed and a replacement installed

  8. Statistical aspects of fatigue crack growth life of base metal, weld metal and heat affected zone in FSWed 7075-T651aluminum alloy

    International Nuclear Information System (INIS)

    Sohn, Hye Jeong; Haryadi, Gunawan Dwi; Kim, Seon Jin

    2014-01-01

    The statistical aspects of fatigue crack growth life of base metal (BM), weld metal (WM) and heat affected zone (HAZ) in friction stir welded (FSWed) 7075-T651 aluminum alloy has been studied by Weibull statistical analysis. The fatigue crack growth tests were performed at room temperature on ASTM standard CT specimens under three different constant stress intensity factor range controls. The main objective of this paper is to investigate the effects of statistical aspects of fatigue crack growth life on stress intensity factor ranges and material properties, namely BM, WM and HAZ specimens. In this work, the Weibull distribution was employed to estimate the statistical aspects of fatigue crack growth life. The shape parameter of Weibull distribution for fatigue crack growth life was significantly affected by material properties and the stress intensity factor range. The scale parameter of WM specimen exhibited the lowest value at all stress intensity factor ranges.

  9. The effect of prior deformation on stress corrosion cracking growth rates of Alloy 600 materials in a simulated pressurized water reactor primary water

    International Nuclear Information System (INIS)

    Yamazaki, Seiya; Lu Zhanpeng; Ito, Yuzuru; Takeda, Yoichi; Shoji, Tetsuo

    2008-01-01

    The effect of prior deformation on stress corrosion cracking (SCC) growth rates of Alloy 600 materials in a simulated pressurized water reactor primary water environment is studied. The prior deformation was introduced by welding procedure or by cold working. Values of Vickers hardness in the Alloy 600 weld heat-affected zone (HAZ) and in the cold worked (CW) Alloy 600 materials are higher than that in the base metal. The significantly hardened area in the HAZ is within a distance of about 2-3 mm away from the fusion line. Electron backscatter diffraction (EPSD) results show significant amounts of plastic strain in the Alloy 600 HAZ and in the cold worked Alloy 600 materials. Stress corrosion cracking growth rate tests were performed in a simulated pressurized water reactor primary water environment. Extensive intergranular stress corrosion cracking (IGSCC) was found in the Alloy 600 HAZ, 8% and 20% CW Alloy 600 specimens. The crack growth rate in the Alloy 600 HAZ is close to that in the 8% CW base metal, which is significantly lower than that in the 20% CW base metal, but much higher than that in the as-received base metal. Mixed intergranular and transgranular SCC was found in the 40% CW Alloy 600 specimen. The crack growth rate in the 40% CW Alloy 600 was lower than that in the 20% CW Alloy 600. The effect of hardening on crack growth rate can be related to the crack tip mechanics, the sub-microstructure (or subdivision of grain) after cross-rolling, and their interactions with the oxidation kinetics

  10. Experimental modeling of weld thermal cycle of the heat affected zone (HAZ

    Directory of Open Access Journals (Sweden)

    J. Kulhánek

    2016-10-01

    Full Text Available Contribution deals with experimental modeling of quick thermal cycles of metal specimens. In the introduction of contribution will be presented measured graphs of thermal cycle of heat affected zone (HAZ of weld. Next will be presented experimental simulation of measured thermal cycle on the standard specimens, useable for material testing. This approach makes possible to create material structures of heat affected zone of weld, big enough for standard material testing.

  11. Hardness prediction of HAZ in temper bead welding by non-consistent layer technique

    International Nuclear Information System (INIS)

    Yu, Lina; Saida, Kazuyoshi; Mochizuki, Masahito; Kameyama, Masashi; Chigusa, Naoki; Nishimoto, Kazutoshi

    2014-01-01

    Based on the experimentally obtained hardness database, the neural network-based hardness prediction system of heat affect zone (HAZ) in temper bead welding by Consistent Layer (CSL) technique has been constructed by the authors. However in practical operation, CSL technique is sometimes difficult to perform because of difficulty of the precise heat input controlling, and in such case non-CSL techniques are mainly used in the actual repair process. Therefore in the present study, the neural network-based hardness prediction system of HAZ in temper bead welding by non-CSL techniques has been constructed through thermal cycle simplification, from the view of engineering. The hardness distribution in HAZ with non-CSL techniques was calculated based on the thermal cycles numerically obtained by finite element method. The experimental result has shown that the predicted hardness is in good accordance with the measured ones. It follows that the currently proposed method is effective for estimating the tempering effect during temper bead welding by non-CSL techniques. (author)

  12. Remote detection of stress corrosion cracking: Surface composition and crack detection

    Science.gov (United States)

    Lissenden, Cliff J.; Jovanovic, Igor; Motta, Arthur T.; Xiao, Xuan; Le Berre, Samuel; Fobar, David; Cho, Hwanjeong; Choi, Sungho

    2018-04-01

    Chloride induced stress corrosion cracking (SCC) of austenitic stainless steel is a potential issue in long term dry storage of spent nuclear fuel canisters. In order for SCC to occur there must be a corrosive environment, a susceptible material, and a driving force. Because it is likely that the material in the heat affected zone (HAZ) of welded stainless steel structures has been sensitized as a result of chromium depletion at the grain boundaries and a thermal residual stress driving force is likely present if solution annealing is not performed, two issues are critical. Is the environment corrosive, i.e., are chlorides present in solution on the surface? And then, are there cracks that could propagate? Remote detection of chlorides on the surface can be accomplished by laser induced breakdown spectroscopy (LIBS), while cracks can be detected by shear horizontal guided waves generated by electromagnetic acoustic transducers (EMATs). Both are noncontact methods that are amenable to robotic delivery systems and harsh environments. The sensitivity to chlorine on stainless steel of a LIBS system that employs optical fiber for pulse delivery is demonstrated. Likewise, the ability of the EMAT system to detect cracks of a prescribed size and orientation is shown. These results show the potential for remote detection of Cl and cracks in dry storage spent fuel canisters.

  13. Effects of pulse current stimulation on the thermal fatigue crack propagation behavior of CHWD steel

    International Nuclear Information System (INIS)

    Lin, H.Q.; Zhao, Y.G.; Gao, Z.M.; Han, L.G.

    2008-01-01

    The fatigue crack propagating behaviors of cast hot working die (CHWD) steel untreated and treated by an electric current in the intermediate stage of thermal fatigue were investigated in the present study. The circle/elliptical heating affected zone (HAZ) was formed ahead of the notch tip on the fatigued specimens after pulse electric current stimulation. Both SEM observation and X-ray diffraction analysis revealed that pulse electric current stimulation refined grains/subgrains in the HAZs. With the prolonging of discharging duration, the grains/subgrains decreased in size and the dislocation density and microhardness increased gradually. The grain refinement and dislocation density increase played an important role in the material strengthening, which inevitably enhanced the propagation resistance and delayed the propagation of thermal fatigue cracks. Therefore, the pulse electric current stimulation was an effective method to improve the service lifetime of die material

  14. Stress corrosion cracking resistance of 22% Cr duplex stainless steel in simulated sour environments

    International Nuclear Information System (INIS)

    Kudo, T.; Tsuge, H.; Moroishi, T.

    1989-01-01

    This paper reports the effect of nickel and nitrogen contents on stress corrosion cracking (SCC) of 22%Cr - 3%Mo-base duplex stainless steel investigated in simulated sour environments with respect to both the base metal and the heat-affected zone (HAZ) of welding. The threshold stress and the critical chloride concentration for SCC were evaluated as a function of the ferrite content (α-content) in the alloy. The threshold stress is highest at the α-content of 40 to 45%, and is lowered with decreasing and increasing the α-content from its value. The alloy whose α-content exceeds 80% at the HAZ has also high susceptibilities to pitting corrosion and intergranular corrosion (ICG). The critical chloride concentration for cracking increases with the decrease in the α-content. Moreover, the contents of chromium, nickel and molybdenum in the α-phase are considered to be an important factor for determining the critical chloride concentration

  15. Welding processes for Inconel 718- A brief review

    Science.gov (United States)

    Tharappel, Jose Tom; Babu, Jalumedi

    2018-03-01

    Inconel 718 is being extensively used for high-temperature applications, rocket engines, gas turbines, etc. due to its ability to maintain high strength at temperatures range 450-700°C complimented by excellent oxidation and corrosion resistance and its outstanding weldability in either the age hardened or annealed condition. Though alloy 718 is reputed to possess good weldability in the context of their resistance to post weld heat treatment cracking, heat affected zone (HAZ) and weld metal cracking problems persist. This paper presents a brief review on welding processes for Inconel 718 and the weld defects, such as strain cracking during post weld heat treatment, solidification cracking, and liquation cracking. The effect of alloy chemistry, primary and secondary processing on the HAZ cracking susceptibility, influence of post/pre weld heat treatments on precipitation, segregation reactions, and effect of grain size etc. discussed and concluded with future scope for research.

  16. Modeling of hydrogen induced cold cracking in a ferritic steel

    International Nuclear Information System (INIS)

    Chen, Qianqiang

    2015-01-01

    This thesis is aimed at studying the hydrogen induced cold cracking (HICC) in the heated affected zone (HAZ) of weldments and at proposing a criterion to predict this phenomenon. HICC is attributable to three factors: i) a susceptible microstructure; ii) hydrogen concentration; and iii) a critical stress. To this end, first tensile tests on smooth specimens charged with hydrogen were performed to investigate hydrogen embrittlement of martensite. According to these results, a ductile-brittle damage model is proposed in order to establish a HICC criterion. In order to validate this criterion, we performed the modified Tekken tests. The Tekken test was chosen because one can control the welding parameters in order to induce cold cracking. The modified Tekken tests have then been modeled using a fully coupled thermo-metallo-mechanical-diffusion model using the finite element method. This model allows to compute martensite's portion, residual stress level and hydrogen concentration in the HAZ. By applying the HICC criterion to these tests, cold cracking phenomenon has been correctly predicted. (author)

  17. Effects of heat treatment condition on the mechanical properties and weldability of 10Cr-1Mo-VNbN cast steel

    International Nuclear Information System (INIS)

    Shon, Dae Young; Bang, Kook Soo; Lee, Kyong Woon; Chi, Byung Ha

    2003-01-01

    Mechanical properties and weldability such as HAZ hardness, cold cracking susceptibility and hot ductility of two differently heat treated 10Cr-1Mo-VNbN cast steels were measured and compared. Because of high hardenability of the cast steel, as-annealed cast steel showed martensitic microstructure and thus had higher hardness than annealed-normalized-tempered cast steel which had tempered martensite. Because the welding electrode used resulted in a high hardness weld metal, both cast steels showed same weld metal cold cracking susceptibility even though the as-annealed cast steel had higher HAZ hardness than the annealed-normalized-tempered cast steel. Both cast steels had excellent hot ductility in high temperature range, indicating no risk of grain boundary liquation cracking in the HAZ. However, the as-annealed cast steel showed an inferior ductility in the intermediate temperature range of 1000∼1150 .deg. C because of larger unrecrystallized grain size

  18. Mitigation of stress corrosion cracking in boiling water reactors

    International Nuclear Information System (INIS)

    Hanneman, R.E.; Cowan, R.L. II

    1980-01-01

    Intergranular stress corrosion cracking (IGSCC) has occurred in a statistically small number of weld heat affected zones (HAZ) of 304 SS piping in BWR's. A range of mitigating actions have been developed and qualified that provide viable engineering solutions to the unique aspects of (1) operating plants, (2) plants under various stages of construction, and (3) future plants. This paper describes the technical development of each mitigating concept, relates it to the fundamental causal factors for IGSCC, and discusses its applicability to operating, in-construction and new BWR's. 31 refs

  19. Study of stress relief cracking in titanium stabilized austenitic stainless steel; Etude de la fissuration differee par relaxation d'un acier inoxydable austenitique stabilise au titane

    Energy Technology Data Exchange (ETDEWEB)

    Chabaud-Reytier, M

    1999-07-01

    The heat affected zone (HAZ) of titanium stabilised austenitic stainless steel welds (AISI 321) may exhibit a serious form of intercrystalline cracking during service at high temperature. This type of cracking, called 'stress relief cracking', is known to be due to work hardening but also to ageing: a fine and abundant intragranular Ti(C,N) precipitation appears near the fusion line and modifies the mechanical behaviour of the HAZ. This study aims to better know the accused mechanism and to succeed in estimating the risk of such cracking in welded junctions of 321 stainless steel. To analyse this embrittlement mechanism, and to assess the lifetime of real components, different HAZ are simulated by heat treatments applied to the base material which is submitted to various cold rolling and ageing conditions in order to reproduce the HAZ microstructure. Then, we study the effects of work hardening and ageing on the titanium carbide precipitation, on the mechanical (tensile and creep) behaviour of the resulting material and on its stress relief cracking sensitivity. It is shown that work hardening is the main parameter of the mechanism and that ageing do not favour crack initiation although it leads to titanium carbide precipitation. The role of this precipitation is also discussed. Moreover, a creep damage model is identified by a local approach to fracture. Materials sensitive to stress relief cracking are selected. Then, creep tests are carried out on notched bars in order to quantify the intergranular damage of these different materials; afterwards, these measurements are combined with calculated mechanical fields. Finally, it is shown that the model gives good results to assess crack initiation for a compact tension (CT) specimen during relaxation tests, as well as for a notched tubular specimen tested at 600 deg. C under a steady torque. (author)

  20. Cracking generated by arc welding; La fissuration consecutive a l'operation de soudage a l'arc

    Energy Technology Data Exchange (ETDEWEB)

    Carpreau, J.M. [LaMSID UMR EDF-CNRS-CEA 2832, 78 - Chatou (France)

    2010-07-01

    During welding, rapid localized heat transients lead to thermal cycles, resulting in changes in the local metallurgy and mechanical loading of the components to be joined. Depending on the materials, these changes may generate cracks, making the weld structure unable to resist in-service loading. Analysis of various cracking mechanisms showed the role of the thermomechanical loading of the weld or HAZ during cooling after arc welding. Hence, prediction of cracking is based on the calculation of the thermomechanical stress, which often gives an estimated range, or from a mechanistically-based phenomenological approach. (author)

  1. Password cracking

    OpenAIRE

    Χριστοφάκης, Μιχαήλ Κ.

    2014-01-01

    Information security is the next big thing in computers society because of the rapidly growing security incidents and the outcomes of those. Hacking and cracking existed even from the start of the eighties decade when there was the first step of the interconnection through the internet between humans. From then and ever after there was a big explosion of such incidents mostly because of the worldwide web which was introduced in the early nineties. Following the huge steps forward of computers...

  2. Microstructural characterization of the HAZ of the AISI 439 with different heat input

    International Nuclear Information System (INIS)

    Silva, Lorena de Azevedo; Lima, Luciana Iglesias Lourenco; Campos, Wagner Reis da Costa

    2007-01-01

    Ferritic stainless steels have certain useful corrosion properties, such as resistance to chloride, corrosion in oxidizing aqueous media, oxidation at high temperatures, etc. It is suitable for the aqueous chloride environments, heat transfer applications, condenser tubing for fresh water power plants, industrial buildings, and recently, the ferritic stainless steels have also received attention owing to its superior performance under irradiation. Sometimes in these applications the use of welding processes is necessary. The object of the present work was to research the relationship between microstructure and microhardness in the heat affect zone (HAZ) of the AISI 439, for two different heat input. The base metal shows a random distribution of the precipitates. The HAZ size, grain size, and the amount of precipitates had increased to the bigger heat input weld. The precipitation occurred in bigger amount in the sample with greater heat input, had increased the microhardness. It was observed that the grain size is related with heat input, and that the microhardness is more strong related with other feature, as carbides and nitrites precipitation. (author)

  3. Simulated HAZ continuous cooling transformation diagram of a bogie steel of high-speed railway

    Science.gov (United States)

    Liu, Yue; Chen, Hui; Liu, Yan; Hang, Zongqiu

    2017-07-01

    Simulated HAZ continuous cooling transformation (SH-CCT) diagram presents the start and end points of phase transformation and the relationships of the microstructures of HAZ, temperature and cooling rates. It is often used to assess the weldability of materials. In this paper, a weathering steel Q345C which is widely used in the bogies manufacturing was studied. The cooling times from 800∘C to 500∘C (t8/5) were from 3 s to 6000 s, aiming to study the microstructures under different cooling rates. Different methods such as color metallography were used to obtain the metallography images. The results show that ferrite nucleates preferentially at the prior austenite grain boundaries and grows along the grain boundaries with a lath-like distribution when t8/5 is 300 s. Austenite transforms into ferrite, pearlite and bainite with decreasing t8/5. Pearlite disappears completely when t8/5 = 150 s. Martensite gradually appears when t8/5 decreases to 30 s. The hardness increases with decreasing t8/5. The SH-CCT diagram indicates that the welding input and t8/5 should be taken into consideration when welding. This work provides the relationships of welding parameters and microstructures.

  4. Microstructure and mechanical property in heat affected zone (HAZ in F82H jointed with SUS316L by fiber laser welding

    Directory of Open Access Journals (Sweden)

    S. Kano

    2016-12-01

    Full Text Available This study investigates the microstructure and mechanical property in heat affected zone (HAZ between F82H and SUS316L jointed by 4 kW fiber laser welding at different parameters such as laser scan rate and beam position. OM/FE-SEM observation, EPMA analysis and nano-indentation hardness test were utilized to characterize the microstructure and evaluate the mechanical property. Results show that the HAZ width is dependent on the welding condition. The precipitation of M23C6 particle in HAZ is found to be closely related to the distance from WM/HAZ interface. Decrease in Cr and C concentration in M23C6 depended on the welding condition; the decrease was relatively milder in the case of shifting the beam position to SUS side. Furthermore, the rapid increment in nano-indentation hardness, i.e. ≈2500 MPa, at HAZ/F82H interface was observed regardless of welding parameters. The temperatures at HAZ/F82H interface were estimated from Cr and C concentration change of M23C6 by EPMA. It was revealed that the temperature of HAZ/F82H interface increased with increasing HAZ width, and that the presence of over-tempered HAZ (THAZ region is confirmed only in the specimens welded right on the F82H/SUS interface (no-shift at the laser scan rate of 3 m/min.

  5. Stripe-PZT Sensor-Based Baseline-Free Crack Diagnosis in a Structure with a Welded Stiffener

    Directory of Open Access Journals (Sweden)

    Yun-Kyu An

    2016-09-01

    Full Text Available This paper proposes a stripe-PZT sensor-based baseline-free crack diagnosis technique in the heat affected zone (HAZ of a structure with a welded stiffener. The proposed technique enables one to identify and localize a crack in the HAZ using only current data measured using a stripe-PZT sensor. The use of the stripe-PZT sensor makes it possible to significantly improve the applicability to real structures and minimize man-made errors associated with the installation process by embedding multiple piezoelectric sensors onto a printed circuit board. Moreover, a new frequency-wavenumber analysis-based baseline-free crack diagnosis algorithm minimizes false alarms caused by environmental variations by avoiding simple comparison with the baseline data accumulated from the pristine condition of a target structure. The proposed technique is numerically as well as experimentally validated using a plate-like structure with a welded stiffener, reveling that it successfully identifies and localizes a crack in HAZ.

  6. Stripe-PZT Sensor-Based Baseline-Free Crack Diagnosis in a Structure with a Welded Stiffener.

    Science.gov (United States)

    An, Yun-Kyu; Shen, Zhiqi; Wu, Zhishen

    2016-09-16

    This paper proposes a stripe-PZT sensor-based baseline-free crack diagnosis technique in the heat affected zone (HAZ) of a structure with a welded stiffener. The proposed technique enables one to identify and localize a crack in the HAZ using only current data measured using a stripe-PZT sensor. The use of the stripe-PZT sensor makes it possible to significantly improve the applicability to real structures and minimize man-made errors associated with the installation process by embedding multiple piezoelectric sensors onto a printed circuit board. Moreover, a new frequency-wavenumber analysis-based baseline-free crack diagnosis algorithm minimizes false alarms caused by environmental variations by avoiding simple comparison with the baseline data accumulated from the pristine condition of a target structure. The proposed technique is numerically as well as experimentally validated using a plate-like structure with a welded stiffener, reveling that it successfully identifies and localizes a crack in HAZ.

  7. Microstructural, Micro-hardness and Sensitization Evaluation in HAZ of Type 316L Stainless Steel Joint with Narrow Gap Welds

    Energy Technology Data Exchange (ETDEWEB)

    Islam, Faisal Shafiqul; Jang, Changheui [KAIST, Daejeon (Korea, Republic of); Kang, Shi Chull [Korea Institute of Nuclear Safety, Daejeon (Korea, Republic of)

    2015-10-15

    From Micro-hardness measurement HAZ zone was found approximately 1-1.5 mm in NGW and DL-EPR test confirmed that 316L NGW HAZ was not susceptible to sensitization as DOS <1% according to sensitization criteria based on reference. In nuclear power plants 316L stainless steels are commonly used material for their metallurgical stability, high corrosion resistance, and good creep and ductility properties at elevated temperatures. Welding zone considered as the weakest and failure initiation source of the components. For safety and economy of nuclear power plants accurate and dependable structural integrity assessment of main components like pressure vessels and piping are need as it joined by different welding process. In similar and dissimilar metal weld it has been observed that weld microstructure cause the variation of mechanical properties through the thickness direction. In the Heat Affected Zone (HAZ) relative to the fusion line face a unique thermal experience during welding.

  8. Cracking hydrocarbons

    Energy Technology Data Exchange (ETDEWEB)

    Forwood, G F; Lane, M; Taplay, J G

    1921-10-07

    In cracking and hydrogenating hydrocarbon oils by passing their vapors together with steam over heated carbon derived from shale, wood, peat or other vegetable or animal matter, the gases from the condenser are freed from sulfuretted hydrogen, and preferably also from carbon dioxide, and passed together with oil vapors and steam through the retort. Carbon dioxide may be removed by passage through slaked lime, and sulfuretted hydrogen by means of hydrated oxide of iron. Vapors from high-boiling oils and those from low-boiling oils are passed alternately through the retort, so that carbon deposited from the high-boiling oils is used up during treatment of low-boiling oils.

  9. Hazard and operability study (Haz Op) of the 2 MW IEA-R1 reactor startup procedures

    International Nuclear Information System (INIS)

    Sauer, Maria E.L.J.; Correa, Francisco; Sara Neto, Antonio J.; Costa, Carlos A.R. da; Santos, Cilas C. dos; Cardenas, Jose P.N.; Berretta, Jose R.; Neves Conti, Thadeu das

    1997-01-01

    This work presents the Hazard and Operability Study (Haz Op) applied to startup procedures of the 2 MW IEA-R1 research reactor, at IPEN/CNEN-S P. The Haz Op was developed by reviewing the procedures of the installation startup, in order to identify hazards and/or operational problems caused by deviations in the execution of these routines. This paper summarizes this study. describing some potential problems of relevant importance to safety as well as preventives and/or correctives measures to avoid their occurrence. Besides, an benefits evaluation and the technique limitations is made. (author). 5 refs., 1 tab

  10. Utilization of accident databases and fuzzy sets to estimate frequency of HazMat transport accidents

    International Nuclear Information System (INIS)

    Qiao Yuanhua; Keren, Nir; Mannan, M. Sam

    2009-01-01

    Risk assessment and management of transportation of hazardous materials (HazMat) require the estimation of accident frequency. This paper presents a methodology to estimate hazardous materials transportation accident frequency by utilizing publicly available databases and expert knowledge. The estimation process addresses route-dependent and route-independent variables. Negative binomial regression is applied to an analysis of the Department of Public Safety (DPS) accident database to derive basic accident frequency as a function of route-dependent variables, while the effects of route-independent variables are modeled by fuzzy logic. The integrated methodology provides the basis for an overall transportation risk analysis, which can be used later to develop a decision support system.

  11. Evaluation of hydrogen-Induced cracking resistance of the In625 laser coating system on a C-Mn steel substrate

    Directory of Open Access Journals (Sweden)

    Vicente Braz Trindade

    Full Text Available Abstract The corrosion of C-Mn steels in the presence of hydrogen sulfide (H2S represents a significant challenge to oil production and natural gas treatment facilities. The failure mechanism induced by hydrogen-induced cracking (HIC in a Inconel 625 coating / C-Mn steel has not been extensively investigated in the past. In the present work, an API 5CT steel was coated with In625 alloy using laser cladding and the HIC resistance of different regions, such as the coating surface, the substrate and HAZ, were evaluated. SEM observations illustrated that all HIC cracks were formed at the hard HAZ after 96h of exposure. No HIC cracks were observed in the substrate and the In625 coating after the same exposure duration. Pitting was recorded in the substrate caused by non-metallic inclusion dissolving.

  12. Fatigue crack propagation behavior and acoustic emission characteristics of the heat affected zone of super duplex stainless steel

    International Nuclear Information System (INIS)

    Do, Jae Yoon; Kim, Jin Hwan; Ahn, Seok Hwan; Park, In Duck; Kang, Chang Yong; Nam, Ki Woo

    2002-01-01

    Because duplex stainless steel shows the good strength and corrosion resistance properties, the necessity of duplex stainless steel, which has long life in severe environments, has been increased with industrial development. The fatigue crack propagation behavior of Heat Affected Zone(HAZ) has been investigated in super duplex stainless steel. The fatigue crack propagation rate of HAZ of super duplex stainless steel was faster than that of base metal of super duplex stainless steel. We also analysed acoustic emission signals during the fatigue test with time-frequency analysis method. According to the results of time-frequency analysis, the frequency ranges of 200-400 kHz were obtained by striation and the frequency range of 500 kHz was obtained due to dimple and separate of inclusion

  13. Influence of different cooling rates on the microstructure of the HAZ and welding CCT diagram of CLAM steel

    Energy Technology Data Exchange (ETDEWEB)

    Zheng Shuhui, E-mail: shzheng@ipp.ac.cn [Institute of Plasma Physics, Chinese Academy of Sciences, Hefei, Anhui, 230031 (China); Wu Qingsheng [Institute of Plasma Physics, Chinese Academy of Sciences, Hefei, Anhui, 230031 (China); Huang Qunying [Institute of Plasma Physics, Chinese Academy of Sciences, Hefei, Anhui, 230031 (China); School of Nuclear Science and Technology, University of Science and Technology of China, Hefei, Anhui, 230027 (China); Liu Shaojun; Han Yangyang [Institute of Plasma Physics, Chinese Academy of Sciences, Hefei, Anhui, 230031 (China)

    2011-10-15

    The evolution of microstructure in the weld HAZ (Heat Affected Zone) under welding thermal cycle was simulated by Gleeble-1500. The microstructures and properties of HAZ at different cooling rates were investigated by optical microscopy (OM), scanning electron microscopy (SEM) and microhardness test. The results showed that when the cooling rates ranged from 3600 K/min to 60 K/min, fully martensitic transformations were achieved, and the cooling rates had little influence on the microstructure and microhardness of martensite. The maximum cooling rate to form ferrite was 60 K/min. When the cooling rates ranged from 60 K/min to 1 K/min, the microhardness of the HAZ began to decrease due to the presence of ferrite, and the lath sizes grew up to 0.13-0.15 {mu}m. The critical cooling rate to gain fully ferrite was found to be slower than 1 K/min. The welding CCT diagram of CLAM steel was constructed and it showed that there were ferrite and martensite transformation regions only. The diagram made it possible to predict the microstructures and properties of HAZ and became an important tool to evaluate weldability of CLAM steel.

  14. Influence of different cooling rates on the microstructure of the HAZ and welding CCT diagram of CLAM steel

    International Nuclear Information System (INIS)

    Zheng Shuhui; Wu Qingsheng; Huang Qunying; Liu Shaojun; Han Yangyang

    2011-01-01

    The evolution of microstructure in the weld HAZ (Heat Affected Zone) under welding thermal cycle was simulated by Gleeble-1500. The microstructures and properties of HAZ at different cooling rates were investigated by optical microscopy (OM), scanning electron microscopy (SEM) and microhardness test. The results showed that when the cooling rates ranged from 3600 K/min to 60 K/min, fully martensitic transformations were achieved, and the cooling rates had little influence on the microstructure and microhardness of martensite. The maximum cooling rate to form ferrite was 60 K/min. When the cooling rates ranged from 60 K/min to 1 K/min, the microhardness of the HAZ began to decrease due to the presence of ferrite, and the lath sizes grew up to 0.13-0.15 μm. The critical cooling rate to gain fully ferrite was found to be slower than 1 K/min. The welding CCT diagram of CLAM steel was constructed and it showed that there were ferrite and martensite transformation regions only. The diagram made it possible to predict the microstructures and properties of HAZ and became an important tool to evaluate weldability of CLAM steel.

  15. Effects of Nitrogen Content on the HAZ Softening of Ti-Containing High Strength Steels Manufactured by Accelerated Cooling

    Energy Technology Data Exchange (ETDEWEB)

    Bang, Kook-soo; Jung, Ho-shin; Park, Chan [Pukyong National University, Busan (Korea, Republic of)

    2017-03-15

    The effects of nitrogen content on the HAZ softening of Ti-containing high strength steels manufactured by accelerating cooling were investigated and interpreted in terms of the microstructures in the softening zone. Regardless of their content, all of the steels investigated showed a softened zone 9-10 mm wide. The minimum hardness in the zone, however, was different, with lower hardness in the higher nitrogen content steel. Microstructural observations of the steel showed that the amount of soft ferrite was increased in the zone with an increase of nitrogen content of the steel, suggesting that microstructural evolution in the HAZ is influenced by the nitrogen content. Measurements of TiN particles showed that the degree of particles coarsening in the HAZ was lower in the higher nitrogen content steel. Therefore, it is believed that finer TiN particles in the HAZ inhibit austenite grain growth more effectively, and lead to an accelerated ferrite transformation in higher nitrogen content steel, resulting in a higher amount of soft ferrite microstructure in the softened zone.

  16. A Thermal Physiological Comparison of Two HazMat Protective Ensembles With and Without Active Convective Cooling

    Science.gov (United States)

    Williamson, Rebecca; Carbo, Jorge; Luna, Bernadette; Webbon, Bruce W.

    1998-01-01

    Wearing impermeable garments for hazardous materials clean up can often present a health and safety problem for the wearer. Even short duration clean up activities can produce heat stress injuries in hazardous materials workers. It was hypothesized that an internal cooling system might increase worker productivity and decrease likelihood of heat stress injuries in typical HazMat operations. Two HazMat protective ensembles were compared during treadmill exercise. The different ensembles were created using two different suits: a Trelleborg VPS suit representative of current HazMat suits and a prototype suit developed by NASA engineers. The two life support systems used were a current technology Interspiro Spirolite breathing apparatus and a liquid air breathing system that also provided convective cooling. Twelve local members of a HazMat team served as test subjects. They were fully instrumented to allow a complete physiological comparison of their thermal responses to the different ensembles. Results showed that cooling from the liquid air system significantly decreased thermal stress. The results of the subjective evaluations of new design features in the prototype suit were also highly favorable. Incorporation of these new design features could lead to significant operational advantages in the future.

  17. Ultrasonic phased array with surface acoustic wave for imaging cracks

    Directory of Open Access Journals (Sweden)

    Yoshikazu Ohara

    2017-06-01

    Full Text Available To accurately measure crack lengths, we developed a real-time surface imaging method (SAW PA combining an ultrasonic phased array (PA with a surface acoustic wave (SAW. SAW PA using a Rayleigh wave with a high sensitivity to surface defects was implemented for contact testing using a wedge with the third critical angle that allows the Rayleigh wave to be generated. Here, to realize high sensitivity imaging, SAW PA was optimized in terms of the wedge and the imaging area. The improved SAW PA was experimentally demonstrated using a fatigue crack specimen made of an aluminum alloy. For further verification in more realistic specimens, SAW PA was applied to stainless-steel specimens with a fatigue crack and stress corrosion cracks (SCCs. The fatigue crack was visualized with a high signal-to-noise ratio (SNR and its length was measured with a high accuracy of better than 1 mm. The SCCs generated in the heat-affected zones (HAZs of a weld were successfully visualized with a satisfactory SNR, although responses at coarse grains appeared throughout the imaging area. The SCC lengths were accurately measured. The imaging results also precisely showed complicated distributions of SCCs, which were in excellent agreement with the optically observed distributions.

  18. Effect of heating produced by welding on the microstructure and on the stress corrosion cracking susceptibility of AA7028 alloy

    International Nuclear Information System (INIS)

    Calatayud, A.; Rodenas, M.; Ferrer, C.; Amigo, V.; Salvador, M.D.

    1997-01-01

    The microstructural and stress corrosion cracking changes due to welding are studied for the AA7028 aluminium alloy. Special attention is paid to the characterization of what is known as the white zone. The influence of the delay step between quenching and aging in a T73 treatment on the microstructure and on the characteristics of the heat-affected zone (HAZ) is also studied. Finally the effect of thermal treatments applied on this zone after the welding is analysed. (Author) 7 refs

  19. Enhancing international earth science competence in natural hazards through 'geoNatHaz

    Science.gov (United States)

    Giardino, Marco; Clague, John J.

    2010-05-01

    "geoNatHaz" is a Transatlantic Exchange Partnership project (TEP 2009-2012) within the framework of the EU-Canada programme for co-operation in higher education, training, and youth. The project is structured to improve knowledge and skills required to assess and manage natural hazards in mountain regions. It provides student exchanges between European and Canadian universities in order to enhance international competence in natural hazard research. The university consortium is led by Simon Fraser University (Canada) and Università degli studi di Torino (Italy). Partner universities include the University of British Columbia, Queen's University, Università di Bologna, Université de Savoie, and the University of Athens. Université de Lausanne (Switzerland) supports the geoNatHaz advisory board through its bilateral agreements with Canadian partner universities. The geoNatHaz project promotes cross-cultural understanding and internationalization of university natural hazard curricula through common lectures, laboratory exercises, and field activities. Forty graduate students from the seven Canadian and European partner universities will benefit from the project between 2009 and 2012. Some students enrolled in graduate-level earth science and geologic engineering programs spend up to five months at the partner universities, taking courses and participating in research teams under the direction of project scientists. Other students engage in short-term (four-week) exchanges involving training in classic natural hazard case-studies in mountain regions of Canada and Europe. Joint courses are delivered in English, but complementary cultural activities are offered in the languages of the host countries. Supporting organizations offer internships and technical and scientific support. Students benefit from work-study programs with industry partners. Supporting organizations include government departments and agencies (Geological Survey of Canada; CNR-IRPI National

  20. Research on weld cracking of TP321H stainless steel pipeline under elevated temperature

    International Nuclear Information System (INIS)

    Pan, Jian-hua; Fan, Zhi-cao; Zong, Ning-sheng

    2016-01-01

    The failure of pipeline which adopted material type TP321H austenitic stainless steel and occurred cracking after servicing at elevated temperature for less than two years had been investigated. The cracks were appeared repeatedly although they had been repaired for several times. The pipeline stress analysis was conducted to determine stress levels of cracking positions by finite element analysis software ABAQUS. The mechanical properties of base metals and welds including tensile and charpy impact tests were carried out. The test results showed that ductility of welds cut from the serviced pipeline was very poor. The microstructure investigations suggested that it was intergranular crack located in the HAZ near fusion line. It could be determined that it was reheat cracking based on some other works such as metallographic inspection, SEM, X-ray diffraction, etc. Welds analysis results showed that the welding of pipeline had not been in accord with right qualification of welding procedure leading to poor welding quality. The cracking reasons and preventive measures were discussed. Several suggestions were proposed to help extend service lifetime of the stainless steel pipeline under elevated temperature condition. - Highlights: • The pipeline is calculated by finite element analysis software ABAQUS. • Various tests are made, such as mechanical property, SEM, EDS, X-ray diffraction. • It is reheat cracking or stress relief cracking for the pipeline failure. • The stress levels of pipeline should be as low as possible. • The lifetime of pipeline would be shorten obviously due to poor weld quality.

  1. Irradiation-Assisted Stress Corrosion Cracking of Austenitic Stainless Steels in BWR Environments

    International Nuclear Information System (INIS)

    Chen, Y.; Chopra, O. K.; Gruber, Eugene E.; Shack, William J.

    2010-01-01

    The internal components of light water reactors are exposed to high-energy neutron irradiation and high-temperature reactor coolant. The exposure to neutron irradiation increases the susceptibility of austenitic stainless steels (SSs) to stress corrosion cracking (SCC) because of the elevated corrosion potential of the reactor coolant and the introduction of new embrittlement mechanisms through radiation damage. Various nonsensitized SSs and nickel alloys have been found to be prone to intergranular cracking after extended neutron exposure. Such cracks have been seen in a number of internal components in boiling water reactors (BWRs). The elevated susceptibility to SCC in irradiated materials, commonly referred to as irradiation-assisted stress corrosion cracking (IASCC), is a complex phenomenon that involves simultaneous actions of irradiation, stress, and corrosion. In recent years, as nuclear power plants have aged and irradiation dose increased, IASCC has become an increasingly important issue. Post-irradiation crack growth rate and fracture toughness tests have been performed to provide data and technical support for the NRC to address various issues related to aging degradation of reactor-core internal structures and components. This report summarizes the results of the last group of tests on compact tension specimens from the Halden-II irradiation. The IASCC susceptibility of austenitic SSs and heat-affected-zone (HAZ) materials sectioned from submerged arc and shielded metal arc welds was evaluated by conducting crack growth rate and fracture toughness tests in a simulated BWR environment. The fracture and cracking behavior of HAZ materials, thermally sensitized SSs and grain-boundary engineered SSs was investigated at several doses (3 dpa). These latest results were combined with previous results from Halden-I and II irradiations to analyze the effects of neutron dose, water chemistry, alloy compositions, and welding and processing conditions on IASCC. The

  2. Corrosion fatigue crack growth behaviour of low-alloy RPV steels at different temperatures and loading frequencies under BWR/NWC environment

    International Nuclear Information System (INIS)

    Ritter, S.; Seifert, H.P.

    2004-01-01

    The strain-induced corrosion cracking or low-frequency corrosion fatigue (LFCF) crack growth behaviour of different reactor pressure vessel (RPV) steels and of a RPV weld filler/weld heat-affected zone (HAZ) material were characterized under simulated transient boiling water reactor/normal water chemistry conditions by cyclic fatigue tests with pre-cracked fracture mechanics specimens. The experiments were performed in oxygenated high-temperature water at temperatures of either 288, 250, 200, or 150 deg. C. Modern high-temperature water loops, on-line crack growth monitoring (DCPD) and fractographic analysis by SEM were used to quantify the cracking response. Under low-flow and highly oxidising conditions (ECP > 0 mV SHE , O 2 = 0.4 ppm) the cycle-based LFCF crack growth rates (CGR) Δa/ΔN increased with decreasing loading frequency and increasing temperature with a maximum/plateau at/above 250 deg. C. Sustained environmentally-assisted crack growth could be maintained down to low frequencies of 10 -5 Hz. The LFCF CGR of low- and high-sulphur steels and of the weld filler/HAZ material were comparable over a wide range of loading conditions and conservatively covered by the 'high-sulphur line' of the General Electric-model. The 'ASME XI wet fatigue CGR curves' could be significantly exceeded in all materials by cyclic fatigue loading at low frequencies ( -2 Hz) at high and low load ratios R. (authors)

  3. Modified Dugdale cracks and Fictitious cracks

    DEFF Research Database (Denmark)

    Nielsen, Lauge Fuglsang

    1998-01-01

    A number of theories are presented in the literature on crack mechanics by which the strength of damaged materials can be predicted. Among these are theories based on the well-known Dugdale model of a crack prevented from spreading by self-created constant cohesive flow stressed acting in local...... areas, so-called fictitious cracks, in front of the crack.The Modified Dugdale theory presented in this paper is also based on the concept of Dugdale cracks. Any cohesive stress distribution, however, can be considered in front of the crack. Formally the strength of a material weakened by a modified...... Dugdale crack is the same as if it has been weakened by the well-known Griffith crack, namely sigma_CR = (EG_CR/phi)^1/2 where E and 1 are Young's modulus and crack half-length respectively, and G_CR is the so-called critical energy release rate. The physical significance of G_CR, however, is different...

  4. Quantitative consideration for the tempering effect during multi-pass thermal cycle in HAZ of low-alloy steel

    International Nuclear Information System (INIS)

    Yu, Lina; Nakabayashi, Yuma; Saida, Kazuyoshi; Mochizuki, Masahito; Nishimoto, Kazutoshi; Kameyama, Masashi; Hirano, Shinro; Chigusa, Naoki

    2011-01-01

    A new Thermal Cycle Tempering Parameter (TCTP) to deal with the tempering effect during multi-pass thermal cycles has been proposed by extending Larson-Miller parameter (LMP). Experimental result revealed that the hardness in synthetic HAZ of the low alloy steel subjected to multi tempering thermal cycles has a good linear relationship with TCTP. By using this relationship, the hardness of the low-alloy steel reheated with tempering thermal cycles can be predicted when the original hardness is known. (author)

  5. JST Thesaurus Headwords and Synonyms: 溶接HAZ [MeCab user dictionary for science technology term[Archive

    Lifescience Database Archive (English)

    Full Text Available MeCab user dictionary for science technology term 溶接HAZ 名詞 一般 * * * * 溶接熱影響部 ヨウセツネツ...エイキョウブ ヨーセツネツエイキョーブ Thesaurus2015 200906097687943880 C GA07 MULTI_WORD 溶接 H A Z

  6. Analysis of the IEA-R1 reactor start-up procedures - an application of the HazOp method

    International Nuclear Information System (INIS)

    Sauer, Maria Eugenia Lago Jacques

    2000-01-01

    An analysis of technological catastrophic events that took place in this century shows that human failure and vulnerability of risk management programs are the main causes for the occurrence of accidents. As an example, plants and complex systems where the interface man-machine is close, the frequency of failures tends to be higher. Thus, a comprehensive knowledge of how a specific process can be potentially hazardous is a sine qua non condition to the operators training, as well as to define and implement more efficient plans for loss prevention and risk management. A study of the IEA-R1 research reactor start-up procedures was carried out, based upon the methodology Hazard and Operability Study (HazOp). The analytical and qualitative multidisciplinary HazOp approach provided means to a comprehensive review of the reactor start-up procedures, contributing to improve the understanding of the potential hazards associated to deviations on performing this routine. The present work includes a historical summary and a detailed description of the HazOp technique, as well as case studies in the process industries and the use of expert systems in the application of the method. An analysis of 53 activities of the IEA-R1 reactor start-up procedures was made, resulting in 25 recommendations of changes covering aspects of the project, operation and safety of the reactor. Eleven recommendations have been implemented. (author)

  7. Cocaine (Coke, Crack) Facts

    Science.gov (United States)

    ... That People Abuse » Cocaine (Coke, Crack) Facts Cocaine (Coke, Crack) Facts Listen Cocaine is a white ... 69 KB) "My life was built around getting cocaine and getting high." ©istock.com/ Marjot Stacey is ...

  8. Study of the Weldability of Austenitic PH Steel for Power Plants

    Directory of Open Access Journals (Sweden)

    Ziewiec A.

    2016-06-01

    Full Text Available The article presents the results of Transvarestraint test of a modern precipitation hardened steel X10CrNiCuNb18-9-3 with copper. For comparison, the results of tests of conventional steel without the addition of copper X5CrNi18-10 are presented. The total length of all cracks and the maximum length of cracks were measured. The study of microstructure (LM, SEM showed that the austenitic stainless steel X10CrNiCuNb18-9-3 is very prone to hot cracking. After performing the Transvarestraint tests three types of cracks were observed: solidification cracks occurring during crystallization, liquation cracks due to segregation in the heat affected zone (HAZ and surface cracks. Niobium carbonitrides dispersed in the bands of segregation are the reason of high susceptibility to liquation cracking. Segregation of copper occurring during solidification causes of surface cracking. A combined effect of copper and stresses contributes to formation of hot microcracks. These microcracks propagate to a depth of 20-30 μm.

  9. The Use of Haz-Flote to Efficiently Remove Mercury from Contaminated Materials

    Energy Technology Data Exchange (ETDEWEB)

    Terry Brown

    2009-03-03

    There are thousands of known contaminated sites in the United Stated, including Superfund sites (1500 to 2100 sites), RCRA corrective action sites (1500 to 3500 sites), underground storage tanks (295,000 sites), U.S. Department of Defense sites (7300 sites), U.S. Department of Energy sites (4,000 sites), mining refuse piles, and numerous other hazardous metals and organic contamination sites. Only a small percentage of these sites has been cleaned up. The development of innovative technologies to handle the various clean-up problems on a national and international scale is commonplace. Many innovative technologies have been developed that can be used to effectively remediate contaminated materials. Unfortunately, many of these technologies are only effective for materials coarser than approximately 200 mesh. In addition, these technologies usually require considerable investment in equipment, and the clean-up costs of soil material are relatively high - in excess of $100 to $500 per yd{sup 3}. These costs result from the elaborate nature of the processes, the costs for power, and the chemical cost. The fine materials are disposed of or treated at considerable costs. As a result, the costs often associated with amelioration of contaminated sites are high. Western Research institute is in the process of developing an innovative soil washing technology that addresses the removal of contaminants from the fine size-fraction materials located at many of the contaminated sites. This technology has numerous advantages over the other ex-situ soil washing techniques. It requires a low capital investment, low operating costs and results in high levels of re-emplacement of the cleaned material on site. The process has the capability to clean the fine fraction (<200 mesh) of the soil resulting in a replacement of 95+% of the material back on-side, reducing the costs of disposal. The Haz-Flote{trademark} technology would expand the application of soil washing technology to heavy

  10. Investigation of Helicopter Longeron Cracks

    Science.gov (United States)

    Newman, John A.; Baughman, James; Wallace, Terryl A.

    2009-01-01

    Four cracked longerons, containing a total of eight cracks, were provided for study. Cracked regions were cut from the longerons. Load was applied to open the cracks, enabling crack surface examination. Examination revealed that crack propagation was driven by fatigue loading in all eight cases. Fatigue crack initiation appears to have occurred on the top edge of the longerons near geometric changes that affect component bending stiffness. Additionally, metallurgical analysis has revealed a local depletion in alloying elements in the crack initiation regions that may be a contributing factor. Fatigue crack propagation appeared to be initially driven by opening-mode loading, but at a crack length of approximately 0.5 inches (12.7 mm), there is evidence of mixed-mode crack loading. For the longest cracks studied, shear-mode displacements destroyed crack-surface features of interest over significant portions of the crack surfaces.

  11. Crack detecting method

    International Nuclear Information System (INIS)

    Narita, Michiko; Aida, Shigekazu

    1998-01-01

    A penetration liquid or a slow drying penetration liquid prepared by mixing a penetration liquid and a slow drying liquid is filled to the inside of an artificial crack formed to a member to be detected such as of boiler power generation facilities and nuclear power facilities. A developing liquid is applied to the periphery of the artificial crack on the surface of a member to be detected. As the slow-drying liquid, an oil having a viscosity of 56 is preferably used. Loads are applied repeatedly to the member to be detected, and when a crack is caused to the artificial crack, the permeation liquid penetrates into the crack. The penetration liquid penetrated into the crack is developed by the developing liquid previously coated to the periphery of the artificial crack of the surface of the member to be detected. When a crack is caused, since the crack is developed clearly even if it is a small opening, the crack can be recognized visually reliably. (I.N.)

  12. The significance of cladding material on the integrity of nuclear pressure vessels with cracks

    International Nuclear Information System (INIS)

    Sattari-Far, Iradj.

    1989-05-01

    The significance of the austenitic cladding layer is reviewed in this literature study. The cladding induced stresses are generally not considered when evaluating the severity of flaws in reactor pressure vessels. It has been shown that this emission may be misleading. The necessity to consider the cladding induced stresses is also emphasized in the latest edition of ASME XI. Contrary to what is commonly assumed, the austenitic cladding displays a charpy V transition region with a low ductility. The interface material (HAZ) is the most influenced region by irradiation, and a transition shift of over 100 degree C may be expected. Because of the significant difference in the thermal expansion coefficients of the cladding and the base metal, cladding induced stresses can be set up. Even after PWHT, residual stresses of yield magnitude remain in the cladding and the HAZ at ambient temperature. The cladding induced stresses are temperature dependent and decrease as the temperature increases. The cladding induced stresses have a significant influence on small defects near the inside surface of a pressure vessel. For semielliptical surface cracks, the maximum CTOD-value along the crack front is not found at the deepest point, but in the cladding/base metal interface, having a magnitude three times higher than the value in the deepest point. It implies that this type of crack would propagate along the clad/base material interface. At some point in time, the crack will reach a geometry which may cause such a severe condition at the deepest point that it will start to grow in the depth direction as well. The initiation and growth behaviour of such cracks need to be investigated to be able to assess the significance of cladding on the integrity of nuclear pressure vessels. (author) (50 figs., 33 refs.)

  13. Curvilinear crack layer propagation

    Science.gov (United States)

    Chudnovsky, Alexander; Chaoui, Kamel; Moet, Abdelsamie

    1987-01-01

    An account is given of an experiment designed to allow observation of the effect of damage orientation on the direction of crack growth in the case of crack layer propagation, using polystyrene as the model material. The direction of crack advance under a given loading condition is noted to be determined by a competition between the tendency of the crack to maintain its current direction and the tendency to follow the orientation of the crazes at its tip. The orientation of the crazes is, on the other hand, determined by the stress field due to the interaction of the crack, the crazes, and the hole. The changes in craze rotation relative to the crack define the active zone rotation.

  14. Prediction of temperature and HAZ in thermal-based processes with Gaussian heat source by a hybrid GA-ANN model

    Science.gov (United States)

    Fazli Shahri, Hamid Reza; Mahdavinejad, Ramezanali

    2018-02-01

    Thermal-based processes with Gaussian heat source often produce excessive temperature which can impose thermally-affected layers in specimens. Therefore, the temperature distribution and Heat Affected Zone (HAZ) of materials are two critical factors which are influenced by different process parameters. Measurement of the HAZ thickness and temperature distribution within the processes are not only difficult but also expensive. This research aims at finding a valuable knowledge on these factors by prediction of the process through a novel combinatory model. In this study, an integrated Artificial Neural Network (ANN) and genetic algorithm (GA) was used to predict the HAZ and temperature distribution of the specimens. To end this, a series of full factorial design of experiments were conducted by applying a Gaussian heat flux on Ti-6Al-4 V at first, then the temperature of the specimen was measured by Infrared thermography. The HAZ width of each sample was investigated through measuring the microhardness. Secondly, the experimental data was used to create a GA-ANN model. The efficiency of GA in design and optimization of the architecture of ANN was investigated. The GA was used to determine the optimal number of neurons in hidden layer, learning rate and momentum coefficient of both output and hidden layers of ANN. Finally, the reliability of models was assessed according to the experimental results and statistical indicators. The results demonstrated that the combinatory model predicted the HAZ and temperature more effective than a trial-and-error ANN model.

  15. Simulación del haz de electrones en un TEM como flujo de partículas cargadas

    Directory of Open Access Journals (Sweden)

    Alberto Hernández-Valle

    2015-03-01

    Full Text Available Se simuló el comportamiento de un haz de electrones en un Microscopio Electrónico de Transmisión (TEM en función del voltaje de aceleración, la corriente de excitación de las lentes y la permeabilidad relativa de las piezas polares, por medio del software COMSOL Multiphysics versión 4.2a. Los resultados mostraron una baja velocidad vertical en los electrones dispersos, los cuales fueron filtrados por los diafragmas. Además, los gráficos expusieron que la densidad del flujo magnético aumentó con el incremento en la permeabilidad magnética de las piezas polares. Además, un aumento en la densidad del flujo magnético incrementó el ángulo de los electrones divergentes y redujo su velocidad vertical. Finalmente, las observaciones demostraron que el número de electrones que entran en el sistema no afecta el comportamiento general del haz ni la magnitud de la densidad del flujo magnético.

  16. Thermal and mechanical effect during rapid heating of astroloy for improving structural integrity

    International Nuclear Information System (INIS)

    Popoolaa, A.P.I.; Oluwasegun, K.M.; Olorunniwo, O.E.; Atanda, P.O.; Aigbodion, V.S.

    2016-01-01

    The behaviour of γ′ phase to thermal and mechanical effects during rapid heating of Astroloy(Turbine Disc alloy) a Powder metallurgy (PM) nickel base superalloy has been investigated. The thermo-mechanical affected zone (TMAZ) and heat affected zone (HAZ) microstructure of an inertia friction welded Astroloy were simulated using a Gleeble thermo-mechanical simulation system. Detailed microstructural examination of the simulated TMAZ and HAZ and those present in actual inertial friction welded specimens showed that γ′ particles persisted during rapid heating up to a temperature where the formation of liquid is thermodynamically favoured, and subsequently re-solidified eutectically. The result obtained showed that forging during the thermo-mechanical simulation significantly enhanced resistance to weld liquation cracking of the alloy. This is attributable to strain-induced rapid isothermal dissolution of the constitutional liquation products within 150 μm from the centre of the forged sample. This was not observed in purely thermally simulated samples. The microstructure within the TMAZ of the as-welded alloy is similar to the microstructure in the forged Gleeble specimens. - Highlights: • The behaviour of γ′ phase to thermal and mechanical effects during rapid heating of Astrology • The thermo-mechanical affected zone (TMAZ) and heat affected zone (HAZ). • significantly enhanced resistance to weld liquation cracking of the alloy. • This was not observed in purely thermally simulated samples. • The microstructure within the TMAZ of the as-welded alloy is similar to the microstructure in the forged Gleeble specimens.

  17. Thermal and mechanical effect during rapid heating of astroloy for improving structural integrity

    Energy Technology Data Exchange (ETDEWEB)

    Popoolaa, A.P.I., E-mail: popoolaapi@tut.ac.za [Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, Pretoria (South Africa); Oluwasegun, K.M. [Department of Materials Science and Engineering, Obafemi Awolowo University (Nigeria); Olorunniwo, O.E., E-mail: segun_nniwo@yahoo.com [Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, Pretoria (South Africa); Department of Materials Science and Engineering, Obafemi Awolowo University (Nigeria); Atanda, P.O. [Department of Materials Science and Engineering, Obafemi Awolowo University (Nigeria); Aigbodion, V.S. [Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, Pretoria (South Africa); Department of Metallurgical and Materials Engineering, University of Nigeria, Nsukka (Nigeria)

    2016-05-05

    The behaviour of γ′ phase to thermal and mechanical effects during rapid heating of Astroloy(Turbine Disc alloy) a Powder metallurgy (PM) nickel base superalloy has been investigated. The thermo-mechanical affected zone (TMAZ) and heat affected zone (HAZ) microstructure of an inertia friction welded Astroloy were simulated using a Gleeble thermo-mechanical simulation system. Detailed microstructural examination of the simulated TMAZ and HAZ and those present in actual inertial friction welded specimens showed that γ′ particles persisted during rapid heating up to a temperature where the formation of liquid is thermodynamically favoured, and subsequently re-solidified eutectically. The result obtained showed that forging during the thermo-mechanical simulation significantly enhanced resistance to weld liquation cracking of the alloy. This is attributable to strain-induced rapid isothermal dissolution of the constitutional liquation products within 150 μm from the centre of the forged sample. This was not observed in purely thermally simulated samples. The microstructure within the TMAZ of the as-welded alloy is similar to the microstructure in the forged Gleeble specimens. - Highlights: • The behaviour of γ′ phase to thermal and mechanical effects during rapid heating of Astrology • The thermo-mechanical affected zone (TMAZ) and heat affected zone (HAZ). • significantly enhanced resistance to weld liquation cracking of the alloy. • This was not observed in purely thermally simulated samples. • The microstructure within the TMAZ of the as-welded alloy is similar to the microstructure in the forged Gleeble specimens.

  18. Corrosion Cyclic Voltammetry of Two Types of Heat-Affected Zones (HAZs) of API-X100 Steel in Bicarbonate Solutions

    Science.gov (United States)

    Eliyan, Faysal Fayez; Alfantazi, Akram

    2014-12-01

    This paper examined the electrochemical corrosion behavior and corrosion products of two types of heat-affected HAZs made from API-X100 steel. Cyclic voltammetry, with different scan rates and potential ranges at 10 cycles, was applied to analyze the interdependent corrosion reactions of cathodic reduction, anodic dissolution, passivation, and transpassivation. The HAZ cooled at 60 K/s, from a peak temperature of 1470 K (1197 °C) that was held for 15 seconds, exhibited better passivation and lower cathodic activity than the HAZ cooled at 10 K/s. Increasing bicarbonate concentration, from 0.05 and 0.2 to 0.6 M, increases the anodic activity and cathodic reduction, but accordingly protects the active surfaces and enhances passivation.

  19. Crack layer theory

    Science.gov (United States)

    Chudnovsky, A.

    1987-01-01

    A damage parameter is introduced in addition to conventional parameters of continuum mechanics and consider a crack surrounded by an array of microdefects within the continuum mechanics framework. A system consisting of the main crack and surrounding damage is called crack layer (CL). Crack layer propagation is an irreversible process. The general framework of the thermodynamics of irreversible processes are employed to identify the driving forces (causes) and to derive the constitutive equation of CL propagation, that is, the relationship between the rates of the crack growth and damage dissemination from one side and the conjugated thermodynamic forces from another. The proposed law of CL propagation is in good agreement with the experimental data on fatigue CL propagation in various materials. The theory also elaborates material toughness characterization.

  20. Atomistics of crack propagation

    International Nuclear Information System (INIS)

    Sieradzki, K.; Dienes, G.J.; Paskin, A.; Massoumzadeh, B.

    1988-01-01

    The molecular dynamic technique is used to investigate static and dynamic aspects of crack extension. The material chosen for this study was the 2D triangular solid with atoms interacting via the Johnson potential. The 2D Johnson solid was chosen for this study since a sharp crack in this material remains stable against dislocation emission up to the critical Griffith load. This behavior allows for a meaningful comparison between the simulation results and continuum energy theorems for crack extension by appropriately defining an effective modulus which accounts for sample size effects and the non-linear elastic behavior of the Johnson solid. Simulation results are presented for the stress fields of moving cracks and these dynamic results are discussed in terms of the dynamic crack propagation theories, of Mott, Eshelby, and Freund

  1. An investigation of reheat cracking in the weld heat affected zone of type 347 stainless steel

    Science.gov (United States)

    Phung-On, Isaratat

    2007-12-01

    Reheat cracking has been a persistent problem for welding of many alloys such as the stabilized stainless steels: Types 321 and 347 as well as Cr-Mo-V steels. Similar problem occurs in Ni-base superalloys termed "strain-age cracking". Cracking occurs during the post weld heat treatment. The HAZ is the most susceptible area due to metallurgical reactions in solid state during both heating and cooling thermal cycle. Many investigations have been conducted to understand the RHC mechanism. There is still no comprehensive mechanism to explain its underlying mechanism. In this study, there were two proposed cracking mechanisms. The first is the formation of a PFZ resulting in local weakening and strain localization. The second is the creep-like grain boundary sliding that causes microvoid formation at the grain boundaries and the triple point junctions. Cracking occurs due to the coalescence of the microvoids that form. In this study, stabilized grade stainless steel, Type 347, was selected for investigation of reheat cracking mechanism due to the simplicity of its microstructure and understanding of its metallurgical behavior. The Gleeble(TM) 3800 system was employed due to its capability for precise control of both thermal and mechanical simulation. Cylindrical samples were subjected to thermal cycles for the HAZ simulation followed by PWHT as the reheat cracking test. "Susceptibility C-curves" were plotted as a function of PWHT temperatures and time to failure at applied stress levels of 70% and 80% yield strength. These C-curves show the possible relationship of the reheat cracking susceptibility and carbide precipitation behavior. To identify the mechanism, the sample shape was modified containing two flat surfaces at the center section. These flat surfaces were electro-polished and subjected to the HAZ simulation followed by the placement of the micro-indentation arrays. Then, the reheat cracking test was performed. The cracking mechanism was identified by tracing

  2. Cracked gas generator

    Energy Technology Data Exchange (ETDEWEB)

    Abthoff, J; Schuster, H D; Gabler, R

    1976-11-17

    A small cracked-gas generator in a vehicle driven, in particular, by an air combustion engine has been proposed for the economic production of the gases necessary for low toxicity combustion from diesel fuel. This proceeds via catalytic crack-gasification and exploitation of residual heat from exhaust gases. This patent application foresees the insertion of one of the catalysts supporting the cracked-gas reaction in a container through which the reacting mixture for cracked-gas production flows in longitudinal direction. Further, air ducts are embedded in the catalyst through which exhaust gases and fresh air flow in counter direction to the cracked gas flow in the catalyst. The air vents are connected through heat conduction to the catalyst. A cracked gas constituting H/sub 2//CO/CO/sub 2//CH/sub 4/ and H/sub 2/O can be produced from the air-fuel mixture using appropriate catalysts. By the addition of 5 to 25% of cracked gas to the volume of air drawn in by the combustion engine, a more favourable combustion can be achieved compared to that obtained under normal combustion conditions.

  3. Fotodisociación de un haz molecular de cetena a 193 nm. : procesos de uno y dos fotones

    OpenAIRE

    Ruiz del Castillo, Javier

    1995-01-01

    En el presente trabajo se ha estudiado experimentalmente la fotodisociación de un haz molecular de cetena (ch2co) con un laser de arf (longitud de onda de 193 nm). Como fragmentos resultantes producto de la fotodisociación se han observado el metileno ch2 (b1b1) que se manifiesta en su emisión de fluorescencia ch2 (b1b1 - a1a1) en la región espectral 500-760 nm, y el radical metilideno ch, en sus estados electrónicos a2 , b2 , y c2 +, en sus transiciones electrónicas al estado fundamental x2 ...

  4. Inspecting cracks in foam insulation

    Science.gov (United States)

    Cambell, L. W.; Jung, G. K.

    1979-01-01

    Dye solution indicates extent of cracking by penetrating crack and showing original crack depth clearly. Solution comprised of methylene blue in denatured ethyl alcohol penetrates cracks completely and evaporates quickly and is suitable technique for usage in environmental or structural tests.

  5. Modelling of Corrosion Cracks

    DEFF Research Database (Denmark)

    Thoft-Christensen, Palle

    Modelling of corrosion cracking of reinforced concrete structures is complicated as a great number of uncertain factors are involved. To get a reliable modelling a physical and mechanical understanding of the process behind corrosion in needed.......Modelling of corrosion cracking of reinforced concrete structures is complicated as a great number of uncertain factors are involved. To get a reliable modelling a physical and mechanical understanding of the process behind corrosion in needed....

  6. Cracking the Gender Codes

    DEFF Research Database (Denmark)

    Rennison, Betina Wolfgang

    2016-01-01

    extensive work to raise the proportion of women. This has helped slightly, but women remain underrepresented at the corporate top. Why is this so? What can be done to solve it? This article presents five different types of answers relating to five discursive codes: nature, talent, business, exclusion...... in leadership management, we must become more aware and take advantage of this complexity. We must crack the codes in order to crack the curve....

  7. SSRI Facilitated Crack Dancing

    Directory of Open Access Journals (Sweden)

    Ravi Doobay

    2017-01-01

    Full Text Available Choreoathetoid movement secondary to cocaine use is a well-documented phenomenon better known as “crack dancing.” It consists of uncontrolled writhing movements secondary to excess dopamine from cocaine use. We present a 32-year-old male who had been using cocaine for many years and was recently started on paroxetine, a selective serotonin reuptake inhibitor (SSRI for worsening depression four weeks before presentation. He had been doing cocaine every 2 weeks for the last three years and had never “crack danced” before this episode. The authors have conducted a thorough literature review and cited studies that suggest “crack dancing” is associated with excess dopamine. There has never been a documented case report of an SSRI being linked with “crack dancing.” The authors propose that the excess dopaminergic effect of the SSRI lowered the dopamine threshold for “crack dancing.” There is a communication with the Raphe Nucleus and the Substantia Nigra, which explains how the SSRI increases dopamine levels. This is the first documented case of an SSRI facilitating the “crack dance.”

  8. Natural zeolite bitumen cracking

    Energy Technology Data Exchange (ETDEWEB)

    Kuznicki, S.M.; McCaffrey, W.C.; Bian, J.; Wangen, E.; Koenig, A. [Alberta Univ., Edmonton, AB (Canada). Dept. of Chemical and Materials Engineering

    2006-07-01

    A study was conducted to demonstrate how low cost heavy oil upgrading in the field could reduce the need for diluents while lowering the cost for pipelining. Low cost field upgrading could also contribute to lowering contaminant levels. The performance of visbreaking processes could be improved by using disposable cracking agents. In turn, the economics of field upgrading of in-situ derived bitumen would be improved. However, in order to be viable, such agents would have to be far less expensive than current commercial cracking catalysts. A platy natural zeolite was selected for modification and testing due to its unique chemical and morphological properties. A catalyst-bearing oil sand was then heat-treated for 1 hour at 400 degrees C in a sealed microreactor. Under these mild cracking conditions, the catalyst-bearing oil sand produced extractable products of much lower viscosity. The products also contained considerably more gas oil and middle distillates than raw oil sand processed under the same conditions as thermal cracking alone. According to model cracking studies using hexadecane, these modified mineral zeolites may be more active cracking agents than undiluted premium commercial FCC catalyst. These materials hold promise for partial upgrading schemes to reduce solvent requirements in the field. tabs., figs.

  9. Ultrasonic sizing of fatigue cracks

    International Nuclear Information System (INIS)

    Burns, D.J.

    1983-12-01

    Surface and buried fatigue cracks in steel plates have been sized using immersion probes as transmitters-receivers, angled to produce shear waves in the steel. Sizes have been estimated by identifying the ultrasonic waves diffracted from the crack tip and by measuring the time taken for a signal to travel to and from the crack tip. The effects of compression normal to a fatigue crack and of crack front curvature are discussed. Another diffraction technique, developed by UKAEA, Harwell, is reviewed

  10. A consistent partly cracked XFEM element for cohesive crack growth

    DEFF Research Database (Denmark)

    Asferg, Jesper L.; Poulsen, Peter Noe; Nielsen, Leif Otto

    2007-01-01

    Present extended finite element method (XFEM) elements for cohesive crack growth may often not be able to model equal stresses on both sides of the discontinuity when acting as a crack-tip element. The authors have developed a new partly cracked XFEM element for cohesive crack growth with extra...... enrichments to the cracked elements. The extra enrichments are element side local and were developed by superposition of the standard nodal shape functions for the element and standard nodal shape functions for a sub-triangle of the cracked element. With the extra enrichments, the crack-tip element becomes...... capable of modelling variations in the discontinuous displacement field on both sides of the crack and hence also capable of modelling the case where equal stresses are present on each side of the crack. The enrichment was implemented for the 3-node constant strain triangle (CST) and a standard algorithm...

  11. Reheat cracking susceptibility of new generation 2%CrMo(W)V P23 steel multipass welds made using matching and mis-matching filler metals

    Energy Technology Data Exchange (ETDEWEB)

    Nevasmaa, P.; Salonen, J.; Holmstroem, S. [VTT Technical Research Centre of Finland, Espoo (Finland)

    2007-06-15

    In comparison with conventional creep resisting grade T/P22, the modified 2%Cr steels T/P23 and T/P24 show nearly twice the creep strength at typical service temperatures of about 520-570 deg C. The possibility of welding thin-wall boiler tubes without preheating or PWHT has promoted the use of T23 and T24 in practical boiler service. For thick-wall applications and multipass welds, welding consumables still require further development to improve creep strength and ductility. Susceptibility to reheat cracking and hydrogen cracking increase with the wall-thickness and structural rigidity of the component. Consequently, thick-wall sections generally require the use of PWHT and sometimes preheating as well. This paper is concerned with weldability of P23 pipe steel, with particular emphasis on reheat cracking sensitivity of simulated HAZ microstructures and thick-section multipass welds made using closely matching and mis-matching filler metals. The results demonstrate that the weld metal is far more critical than the parent steel HAZ, both in terms of reheat cracking sensitivity and ductility and toughness. In the as-welded condition, the weld metal exhibited excessive hardness of {approx}380 HV and only diminutive Charpy toughness at room temperature. Adoption of the PWHT (760 deg C/2h) enhanced the weldment toughness; however, it also inevitably raises risk to reheat cracking in the weld metal that showed values of reduction of area (RA) no more than 2-3% in the BWI cracking test. The results imply that thick-section multipass welds made using filler metal with the chemical composition closer to P24 grade material are much less susceptible to reheat cracking than 'matching' P23 grade welds. (orig.)

  12. A crack growth evaluation method for interacting multiple cracks

    International Nuclear Information System (INIS)

    Kamaya, Masayuki

    2003-01-01

    When stress corrosion cracking or corrosion fatigue occurs, multiple cracks are frequently initiated in the same area. According to section XI of the ASME Boiler and Pressure Vessel Code, multiple cracks are considered as a single combined crack in crack growth analysis, if the specified conditions are satisfied. In crack growth processes, however, no prescription for the interference between multiple cracks is given in this code. The JSME Post-Construction Code, issued in May 2000, prescribes the conditions of crack coalescence in the crack growth process. This study aimed to extend this prescription to more general cases. A simulation model was applied, to simulate the crack growth process, taking into account the interference between two cracks. This model made it possible to analyze multiple crack growth behaviors for many cases (e.g. different relative position and length) that could not be studied by experiment only. Based on these analyses, a new crack growth analysis method was suggested for taking into account the interference between multiple cracks. (author)

  13. Nonlinear crack mechanics

    International Nuclear Information System (INIS)

    Khoroshun, L.P.

    1995-01-01

    The characteristic features of the deformation and failure of actual materials in the vicinity of a crack tip are due to their physical nonlinearity in the stress-concentration zone, which is a result of plasticity, microfailure, or a nonlinear dependence of the interatomic forces on the distance. Therefore, adequate models of the failure mechanics must be nonlinear, in principle, although linear failure mechanics is applicable if the zone of nonlinear deformation is small in comparison with the crack length. Models of crack mechanics are based on analytical solutions of the problem of the stress-strain state in the vicinity of the crack. On account of the complexity of the problem, nonlinear models are bason on approximate schematic solutions. In the Leonov-Panasyuk-Dugdale nonlinear model, one of the best known, the actual two-dimensional plastic zone (the nonlinearity zone) is replaced by a narrow one-dimensional zone, which is then modeled by extending the crack with a specified normal load equal to the yield point. The condition of finite stress is applied here, and hence the length of the plastic zone is determined. As a result of this approximation, the displacement in the plastic zone at the abscissa is nonzero

  14. Thermal fatigue crack growth tests and analyses of thick wall cylinder made of Mod.9Cr–1Mo steel

    Energy Technology Data Exchange (ETDEWEB)

    Wakai, Takashi, E-mail: wakai.takashi@jaea.go.jp [Japan Atomic Energy Agency, 4002 Narita-cho Oarai, Ibaraki 3111393 (Japan); Inoue, Osamu [IX Knowledge Inc., 3-22-23 MSC Center Bldg, Kaigan Minato-ku, Tokyo 1080022 Japan (Japan); Ando, Masanori; Kobayashi, Sumio [Japan Atomic Energy Agency, 4002 Narita-cho Oarai, Ibaraki 3111393 (Japan)

    2015-12-15

    Highlights: • A thermal fatigue crack growth test was performed using Mod.9Cr–1Mo steel cylinder. • Axial/circumferential notches were machined on the inner surface of the cylinder. • Simplified analytical results were compared to the test data. • Crack length could not be predicted by the analyses because of crack conjunctions. • If there are no surface cracks, the calculations might agree with the observations. - Abstract: In Japan, the basic designing works for a demonstration plant of Japan Sodium cooled Fast Reactor (JSFR) are now conducted. JSFR is an advanced loop type reactor concept. To enhance the safety and the economic competitiveness, JSFR employs modified 9% chromium–1% molybdenum (Mod.9Cr–1Mo) steel as a material for coolant pipes and components, because the steel has both excellent high temperature strength and thermal properties. The steel has been standardized as a nuclear material in Japan Society of Mechanical Engineers (JSME) code in 2012. In JSFR pipes, demonstration of Leak Before Break (LBB) aspect is strongly expected because the safety assessment may be performed on the premise of leak rate where the LBB aspect is assured. Although the authors have already performed a series of thermal fatigue crack growth tests of austenitic stainless steel cylinders (Wakai et al., 2005), crack growth behavior in the structures made of Mod.9Cr–1Mo steel has not been investigated yet. Especially for the welded joints of Mod.9Cr–1Mo steel, “Type-IV” cracking may occur at heat affected zone (HAZ). Therefore, this study performed a series of thermal fatigue crack growth tests of thick wall cylinders made of Mod.9Cr–1Mo steel including welds, to obtain the crack growth data under cyclic thermal transients. The test results were compared to the analytical results obtained from JAEA's simplified methods (Wakai et al., 2005).

  15. Statistical crack mechanics

    International Nuclear Information System (INIS)

    Dienes, J.K.

    1993-01-01

    Although it is possible to simulate the ground blast from a single explosive shot with a simple computer algorithm and appropriate constants, the most commonly used modelling methods do not account for major changes in geology or shot energy because mechanical features such as tectonic stresses, fault structure, microcracking, brittle-ductile transition, and water content are not represented in significant detail. An alternative approach for modelling called Statistical Crack Mechanics is presented in this paper. This method, developed in the seventies as a part of the oil shale program, accounts for crack opening, shear, growth, and coalescence. Numerous photographs and micrographs show that shocked materials tend to involve arrays of planar cracks. The approach described here provides a way to account for microstructure and give a representation of the physical behavior of a material at the microscopic level that can account for phenomena such as permeability, fragmentation, shear banding, and hot-spot formation in explosives

  16. Bursa’da Satışa Sunulan Çeşitli Hazır Köftelerin Hijyenik Kalitesinin Saptanması

    Directory of Open Access Journals (Sweden)

    G. Ece Soyutemiz

    2015-02-01

    Full Text Available Bu çalışma Bursa’da marketlerde ve kasap dükkanlarında hazır olarak satılan 5 farklı tip hazır köftenin (hamburger, İnegöl, kasap, Adana ve kaşarlı köfte hijyenik kalitesini saptamak, ayrıca farklı köfte gruplarının özelliklerini karşılaştırmak amacıyla yapıldı. Hazır köfteler bakteriyolojik olarak; toplam mezofil aerob bakteri, psikrofilik bakteri, koliform bakteri, E. coli, toplam stafilokok ve mikrokok, S. aureus, fekal streptokok, salmonella, maya ve küf sayısı bakımından incelendi. Sonuç olarak, hazır köftelerde, psikrofilik bakteriler, maya ve küf sayıları 107-108/g arasında yüksek değerler vermiş, köftelerin büyük bir kısmında patojen bakteriler 104-105/g değerleri arasında saptanmış, yüksek sayıda fekal streptokok tespit edilmiştir. Ancak hiçbir köfte grubunda Salmonellaya rastlanmamıştır. Hazır köftelerin yüksek bakteri içeriği ve yüksek pH değerleri göz önünde bulundurulduğunda köftelerin hijyenik açıdan risk oluşturabileceği görülmektedir. Bu durumda hazır köftelerin 4 oC’nin üzerine çıkmayan sıcaklıklarda saklanması ve en çok 2 gün içinde tüketilmesi uygundur.

  17. Cracking the Cipher Challenge

    CERN Document Server

    CERN. Geneva. Audiovisual Unit; Singh, Simon

    2002-01-01

    In the back of 'The Code Book', a history of cryptography, Simon Singh included a series of 10 encoded messages, each from a different period of history. The first person to crack all 10 messages would win a prize of £10,000. Now that the prize has been won, Simon can reveal the story behind the Cipher Challenge. Along the way he will show how mathematics can be used to crack codes, the role it played in World War Two and how it helps to guarantee security in the Information Age.

  18. Creep Rupture of the Simulated HAZ of T92 Steel Compared to that of a T91 Steel

    Directory of Open Access Journals (Sweden)

    Yu-Quan Peng

    2017-02-01

    Full Text Available The increased thermal efficiency of fossil power plants calls for the development of advanced creep-resistant alloy steels like T92. In this study, microstructures found in the heat-affected zone (HAZ of a T92 steel weld were simulated to evaluate their creep-rupture-life at elevated temperatures. An infrared heating system was used to heat the samples to 860 °C (around AC1, 900 °C (slightly below AC3, and 940 °C (moderately above AC3 for one minute, before cooling to room temperature. The simulated specimens were then subjected to a conventional post-weld heat treatment (PWHT at 750 °C for two hours, where both the 900 °C and 940 °C simulated specimens had fine grain sizes. In the as-treated condition, the 900 °C simulated specimen consisted of fine lath martensite, ferrite subgrains, and undissolved carbides, while residual carbides and fresh martensite were found in the 940 °C simulated specimen. The results of short-term creep tests indicated that the creep resistance of the 900 °C and 940 °C simulated specimens was poorer than that of the 860 °C simulated specimens and the base metal. Moreover, simulated T92 steel samples had higher creep strength than the T91 counterpart specimens.

  19. Creep Rupture of the Simulated HAZ of T92 Steel Compared to that of a T91 Steel.

    Science.gov (United States)

    Peng, Yu-Quan; Chen, Tai-Cheng; Chung, Tien-Jung; Jeng, Sheng-Long; Huang, Rong-Tan; Tsay, Leu-Wen

    2017-02-08

    The increased thermal efficiency of fossil power plants calls for the development of advanced creep-resistant alloy steels like T92. In this study, microstructures found in the heat-affected zone (HAZ) of a T92 steel weld were simulated to evaluate their creep-rupture-life at elevated temperatures. An infrared heating system was used to heat the samples to 860 °C (around A C1 ), 900 °C (slightly below A C3 ), and 940 °C (moderately above A C3 ) for one minute, before cooling to room temperature. The simulated specimens were then subjected to a conventional post-weld heat treatment (PWHT) at 750 °C for two hours, where both the 900 °C and 940 °C simulated specimens had fine grain sizes. In the as-treated condition, the 900 °C simulated specimen consisted of fine lath martensite, ferrite subgrains, and undissolved carbides, while residual carbides and fresh martensite were found in the 940 °C simulated specimen. The results of short-term creep tests indicated that the creep resistance of the 900 °C and 940 °C simulated specimens was poorer than that of the 860 °C simulated specimens and the base metal. Moreover, simulated T92 steel samples had higher creep strength than the T91 counterpart specimens.

  20. Microstructural modelling of creep crack growth from a blunted crack

    NARCIS (Netherlands)

    Onck, P.R.; Giessen, E. van der

    1998-01-01

    The effect of crack tip blunting on the initial stages of creep crack growth is investigated by means of a planar microstructural model in which grains are represented discretely. The actual linking-up process of discrete microcracks with the macroscopic crack is simulated, with full account of the

  1. Characteristics of SCC crack propagation in 22Cr-5. 5Ni-3Mo duplex stainless steel weldment

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Choong Un; Kang, Choon Sik

    1988-02-01

    The characteristics of SCC crack propagation in duplex stainless steel weldment made by SMAW, GTAW and GMAW processes were investigated in 42% MgCl/sub 2/ 142 deg C boiling solution. From these experiments, it could be concluded that the structure anisotropy of ..gamma.. phase as well as the phase ratio played an important role in SCC resistance. GTA and GMA weld metal showed higher SCC resistance than base metal because of randomly distributed ..gamma.. phase. The crack in weld metal had same opportunity of receiving keying effect as that in base metal, but it had less possibility of intersecting ..gamma.. phase. The SCC resistance of the SMA weld metal and the HAZ was lower than that of the base metal because their phase ratio deviated from the proper phase ratio.

  2. Linear Cracking in Bridge Decks

    Science.gov (United States)

    2018-03-01

    Concrete cracking in bridge decks remains an important issue relative to deck durability. Cracks can allow increased penetration of chlorides, which can result in premature corrosion of the reinforcing steel and subsequent spalling of the concrete de...

  3. Crack detection '86

    International Nuclear Information System (INIS)

    1986-01-01

    The participants of the conference heard 36 papers of which 13 were incorporated in INIS. The incorporated papers deal with the quality control of the equipment of nuclear power plants, with technical specifications and possibilities of diverse crack detection devices, as well as with personnel training for nondestructive materials testing. (E.S.)

  4. SCC crack propagation behavior in 316L weld metal under high temperature water

    International Nuclear Information System (INIS)

    Nakade, Katsuyuki; Hirasaki, Toshifumi; Suzuki, Shunichi; Takamori, Kenro; Kumagai, Katsuhiko; Tanaka, Yoshihiko; Umeoka, Kuniyoshi

    2008-01-01

    Intergranular stress corrosion cracking (SCC) of 316L weld metal is of concern to the BWR plants. PLR pipes in commercial BWR plants have shown SCC in almost HAZ area in high temperature water, whereas, SCC has been arrested around fusion boundary for long time in the actual PLR pipe. The SCC behavior could be characterized in terms of dendrite direction, which was defined as the angle between dendrite growth direction and macro-SCC direction. In this study, the relationship between dendrite growth direction and macro-SCC direction was clearly showed on the fracture surface. The relative large difference of SCC susceptibility of 316L HAZ and weld metal was observed on the fracture surface. In the case of 0 degree, SCC has rapidly propagated into the weld metal parallel to the dendrite structure. In the case of more than 30 degree SCC direction, SCC was arrested around fusion area, and 60 degree SCC was drastically arrested around the fusion area. The large inclined dendrite structure for SCC is highly resistant to SCC. (author)

  5. Crack closure, a literature study

    Science.gov (United States)

    Holmgren, M.

    1993-08-01

    In this report crack closure is treated. The state of the art is reviewed. Different empirical formulas for determining the crack closure are compared with each other, and their benefits are discussed. Experimental techniques for determining the crack closure stress are discussed, and some results from fatigue tests are also reported. Experimental data from the literature are reported.

  6. Laser Engineered Net Shape (LENS) Technology for the Repair of Ni-Base Superalloy Turbine Components

    Science.gov (United States)

    Liu, Dejian; Lippold, John C.; Li, Jia; Rohklin, Stan R.; Vollbrecht, Justin; Grylls, Richard

    2014-09-01

    The capability of the laser engineered net shape (LENS) process was evaluated for the repair of casting defects and improperly machined holes in gas turbine engine components. Various repair geometries, including indentations, grooves, and through-holes, were used to simulate the actual repair of casting defects and holes in two materials: Alloy 718 and Waspaloy. The influence of LENS parameters, including laser energy density, laser scanning speed, and deposition pattern, on the repair of these defects and holes was studied. Laser surface remelting of the substrate prior to repair was used to remove machining defects and prevent heat-affected zone (HAZ) liquation cracking. Ultrasonic nondestructive evaluation techniques were used as a possible approach for detecting lack-of-fusion in repairs. Overall, Alloy 718 exhibited excellent repair weldability, with essentially no defects except for some minor porosity in repairs representative of deep through-holes and simulated large area casting defects. In contrast, cracking was initially observed during simulated repair of Waspaloy. Both solidification cracking and HAZ liquation cracking were observed in the repairs, especially under conditions of high heat input (high laser power and/or low scanning speed). For Waspaloy, the degree of cracking was significantly reduced and, in most cases, completely eliminated by the combination of low laser energy density and relatively high laser scanning speeds. It was found that through-hole repairs of Waspaloy made using a fine powder size exhibited excellent repair weldability and were crack-free relative to repairs using coarser powder. Simulated deep (7.4 mm) blind-hole repairs, representative of an actual Waspaloy combustor case, were successfully produced by the combination use of fine powder and relatively high laser scanning speeds.

  7. Development of fiber-delivered laser peening system to prevent stress corrosion cracking of reactor components

    International Nuclear Information System (INIS)

    Sano, Y.; Kimura, M.; Yoda, M.; Mukai, N.; Sato, K.; Uehara, T.; Ito, T.; Shimamura, M.; Sudo, A.; Suezono, N.

    2001-01-01

    The authors have developed a system to deliver water-penetrable intense laser pulses of frequency-doubled Nd:YAG laser through optical fiber. The system is capable of improving a residual stress on water immersed metal material remotely, which is effective to prevent the initiation of stress corrosion cracking (SCC) of reactor components. Experimental results showed that a compressive residual stress with enough amplitude and depth was built in the surface layer of type 304 stainless steel (SUS304) by irradiating laser pulses through optical fiber with diameter of 1 mm. A prototype peening head with miniaturized dimensions of 88 mm x 46 mm x 25 mm was assembled to con-firm the accessibility to the heat affected zone (HAZ) along weld lines of a reactor core shroud. The accessibility was significantly improved owing to the flexible optical fiber and the miniaturized peening head. The fiber delivered system opens up the possibility of new applications of laser peening. (author)

  8. Choked flow through cracks

    International Nuclear Information System (INIS)

    Feburie, V.; Giot, M.; Granger, S.; Seynhaeve, J.M.

    1992-06-01

    The leaks through steam-generator cracks are the subject of a research carried out in cooperation between EDF and UCL. A software called ECREVISSE to predict the mass flow rate has been developed and has been successfully validated. The purpose of the paper is to present the mathematical model used in ECREVISSE as well as some comparison between the results and the presently available data. The model takes into account the persistence of some metastable liquid in the crack and the special flow pattern which appears in such particular geometry. Although the model involves the use of several correlations (friction, heat transfer), no adjustment of parameters against the data has been needed, neither in the single-phase part of the flow, or in the two-phase part. (authors). 8 figs., 1 tab., 20 refs

  9. Delayed hydride cracking: alternative pre-cracking method

    International Nuclear Information System (INIS)

    Mieza, Juan I.; Ponzoni, Lucio M.E.; Vigna, Gustavo L.; Domizzi, Gladys

    2009-01-01

    The internal components of nuclear reactors built-in Zr alloys are prone to a failure mechanism known as Delayed Hydride Cracking (DHC). This situation has triggered numerous scientific studies in order to measure the crack propagation velocity and the threshold stress intensity factor associated to DHC. Tests are carried out on fatigued pre-crack samples to ensure similar test conditions and comparable results. Due to difficulties in implementing the fatigue pre-crack method it would be desirable to replace it with a pre-crack produced by the same process of DHC, for which is necessary to demonstrate equivalence of this two methods. In this work tests on samples extracted from two Zr-2.5 Nb tubes were conducted. Some of the samples were heat treated to obtain a range in their metallurgical properties as well as different DHC velocities. A comparison between velocities measured in test samples pre-cracked by fatigue and RDIH is done, demonstrating that the pre-cracking method does not affect the measured velocity value. In addition, the incubation (t inc ), which is the time between the application of the load and the first signal of crack propagation, in samples pre-cracked by RDIH, was measured. It was found that these times are sufficiently short, even in the worst cases (lower speed) and similar to the ones of fatigued pre-cracked samples. (author)

  10. Fatigue Crack Topography.

    Science.gov (United States)

    1984-01-01

    alloys (2). [--I Fig. 6. Fatigue fracture in Nitrile- butadien rubber ( NBR ). Fig. 7. The characteristic features of fatigue fracture in press moulded...in plastics and even in rubber . It follows therefore, that fatigue fractures must also occur in the mineral layers of our earth or in the rock on...effective until the weakest point yields and forms a crack. To get a feeling for this process, you can imagine that the stressed article is made of rubber

  11. Distributed password cracking

    OpenAIRE

    Crumpacker, John R.

    2009-01-01

    Approved for public release, distribution unlimited Password cracking requires significant processing power, which in today's world is located at a workstation or home in the form of a desktop computer. Berkeley Open Infrastructure for Network Computing (BOINC) is the conduit to this significant source of processing power and John the Ripper is the key. BOINC is a distributed data processing system that incorporates client-server relationships to generically process data. The BOINC structu...

  12. Utopia Cracks and Polygons

    Science.gov (United States)

    2003-01-01

    MGS MOC Release No. MOC2-339, 23 April 2003This Mars Global Surveyor (MGS) Mars Orbiter Camera (MOC) image shows a pattern of polygonal cracks and aligned, elliptical pits in western Utopia Planitia. The picture covers an area about 3 km (about 1.9 mi) wide near 44.9oN, 274.7oW. Sunlight illuminates the scene from the left.

  13. Cracking hydrocarbons. [British patent

    Energy Technology Data Exchange (ETDEWEB)

    Heyl, G E

    1926-05-06

    The vapors from a still in which oils, coal tar, pitch, creosote, and c. or solid carbonaccous material such as coal or shale are cracked by being heated to 600/sup 0/ to 1000/sup 0/C. are passed through a fractionating column to remove high-boiling constituents which are passed into a second cracking still. The vapors from this still are treated to separate high-boiling fractions which are passed into a third still. The sills preferably contain removable troughs or liners, which are freed from carbon deposits either after removal from the still or by a scraping disc which is rotated in and moved along the trough. Oil to be cracked is forced by a pump through a preheater to a still. Vapours pass through a carbon separator and dephlegmator to a condenser. The reflux from the dephlegmator is forced by a pump to a still, the vapors from which pass through a carbon separator and a dephlegmator, the reflux from which is passed into a third still fitted with a separate carbon separator, dephlegmator and final condenser.

  14. Haz-Map Glossary

    Science.gov (United States)

    ... than 5000 ppm." [ ERG 2008 ] TLV Threshold limit value. (ACGIH) Tolerance "The amount of pesticide that may safely remain ... than 5000 ppm." [ ERG 2008 ] TLV Threshold limit value. (ACGIH) Tolerance "The amount of pesticide that may safely remain ...

  15. Proyecto Haz[Otea

    Directory of Open Access Journals (Sweden)

    Ricardo Alvira Baeza

    2016-07-01

      For some time now, it has become increasingly common hearing about the great potential trans-forming urban rooftop spaces poses for increasing cities’ sustainability, in a speech usually encour-aging their adaptation into green roofs or use for locating renewable energy generators. However, it is currently extremely difficult assessing to what extent these statements are correct: • Available information and assessments of these rooftops’ types describe technical issues and/or focus on specific aspects of their impact on reality [thermal insulation, rain water re-tention ...] being hardly relatable to the impact a general transformation of an urban area’s rooftops would imply for the area’s overall state. • The impact of some technological solution/design may be different in different urban are-as. • Rooftops may host several uses, yet we have found no document providing an extensive comparison of the impact of each of them. To assist in this debate, in this text we estimate the expected impact of the hypothetical transfor-mation of all available rooftops in an existing urban area: Palos de Moguer neighborhood in Madrid. In order to do so, we use Meta[S] model proposed by the author as PhD Thesis project, which as-sesses 64 dimensions of urban reality. The assessment allows us to highlight three key issues: • Not all possible rooftops transformations produce the same benefit for cities/urban areas, and in urban consolidated environments rooftop transformations that allow people’s use may pose higher collective benefit. • Rooftops transformations benefit maximization requires individual analysis of each urban area, relating its particular needs with available rooftop surface characteristics. • The number of different rooftops possible uses and their ease of implementation can be greatly increased if some previsions are incorporated in Urban Planning/Building Codes These last two issues allow us to state the interest of both updating national Building & Design Codes and that municipalities regulate the conditions and use of rooftop spaces. In the Conclusions we list some issues we believe should be incorporated by different rooftops’ regulations.

  16. Investigation of Cracks Found in Helicopter Longerons

    Science.gov (United States)

    Newman, John A.; Baughman, James M.; Wallace, Terryl A.

    2009-01-01

    Four cracked longerons, containing a total of eight cracks, were provided for study. Cracked regions were cut from the longerons. Load was applied to open the cracks, enabling crack surface examination. Examination revealed that crack propagation was driven by fatigue loading in all eight cases. Fatigue crack initiation appears to have occurred on the top edge of the longerons near geometric changes that affect component bending stiffness. Additionally, metallurigical analysis has revealed a local depletion in alloying elements in the crack initiation regions that may be a contributing factor. Fatigue crack propagation appeared to be initially driven by opening-mode loading, but at a crack length of approximately 0.5 inches (12.7 mm), there is evidence of mixed-mode crack loading. For the longest cracks studied, shear-mode displacements destroyed crack-surface features of interest over significant portions of the crack surfaces.

  17. Modified Dugdale crack models - some easy crack relations

    DEFF Research Database (Denmark)

    Nielsen, Lauge Fuglsang

    1997-01-01

    the same strength as a plain Dugdale model. The critical energy release rates Gamma_CR, however, become different. Expressions (with easy computer algorithms) are presented in the paper which relate critical energy release rates and crack geometry to arbitrary cohesive stress distributions.For future...... lifetime analysis of viscoelastic materials strain energy release rates, crack geometries, and cohesive stress distributions are considered as related to sub-critical loads sigma stress-deformation tests......The Dugdale crack model is widely used in materials science to predict strength of defective (cracked) materials. A stable Dugdale crack in an elasto-plastic material is prevented from spreading by uniformly distributed cohesive stresses acting in narrow areas at the crack tips. These stresses...

  18. Microstructural Characterization of Thermomechanical and Heat-Affected Zones of an Inertia Friction Welded Astroloy

    Science.gov (United States)

    Oluwasegun, K. M.; Olawale, J. O.; Ige, O. O.; Shittu, M. D.; Adeleke, A. A.; Malomo, B. O.

    2014-08-01

    The behaviour of γ' phase to thermal and mechanical effects during rapid heating of Astroloy, a powder metallurgy nickel-based superalloy has been investigated. The thermo-mechanical-affected zone (TMAZ) and heat-affected zone (HAZ) microstructures of an inertia friction welded (IFW) Astroloy were simulated using a Gleeble thermo-mechanical simulation system. Detailed microstructural examination of the simulated TMAZ and HAZ and those present in actual IFW specimens showed that γ' particles persisted during rapid heating up to a temperature where the formation of liquid is thermodynamically favored and subsequently re-solidified eutectically. The result obtained showed that forging during the thermo-mechanical simulation significantly enhanced resistance to weld liquation cracking of the alloy. This is attributable to strain-induced rapid isothermal dissolution of the constitutional liquation products within 150 μm from the center of the forged sample. This was not observed in purely thermally simulated samples. The microstructure within the TMAZ of the as-welded alloy is similar to the microstructure in the forged Gleeble specimens.

  19. Reheat cracking susceptibility of P23 (7CrWVMoNb9-6) steel welds made using matching and mis-matching filler metals

    Energy Technology Data Exchange (ETDEWEB)

    Nevasmaa, Pekka; Salonen, Jorma; Auerkari, Pertti; Rantala, Juhani; Holmstroem, Stefan [VTT Technical Research Centre of Finland, Espoo (Finland)

    2010-07-01

    Reheat cracking sensitivity of 7CrWVMoNb9-6 (P23) thick-section multipass welds has been investigated by Gleeble simulation, mechanical testing, fractography and metallography. The results demonstrate that the experimental weld metal made using a high-Nb-W-Ti-B type filler metal was sensitive to reheat cracking, with a reduction of area no more than 2-3% in the BWI reheat cracking (RC) test. Welds made using a high-W -low-Ti type filler metal with Nb content similar to the parent steel, as well as welds make using a Ni-Nb-Ti-free-(W-free) type filler metal with the chemical composition closer to P24 grade material, were more ductile and crack-resistant, though with reduced cross-weld creep strength. Fractography of RC test specimens showed evidence of pronounced localisation of damage at the prior austenite grain boundaries of the thermally reheated, experimental P23 weld metal. The reheat cracking susceptibility of the less ductile weld metal was apparently related both to the chemical composition (higher B, Nb and Ti content) and sub-structural features of the coarse-grained reheated weld metal microstructure. Appropriate single- and multi-cycle thermal Gleeble simulations to produce representative HAY and reheated weld metal microstructures (as function of peak temperature), in conjunction with the BWI RC test were successfully applied to characterise the reheat cracking sensitivity of the candidate weld metals and parent steel HAZ. (orig.)

  20. Crack retardation by load reduction during fatigue crack propagation

    International Nuclear Information System (INIS)

    Kim, Hyun Soo; Nam, Ki Woo; Ahn, Seok Hwan; Do, Jae Yoon

    2003-01-01

    Fracture life and crack retardation behavior were examined experimentally using CT specimens of aluminum alloy 5083. Crack retardation life and fracture life were a wide difference between 0.8 and 0.6 in proportion to ratio of load reduction. The wheeler model retardation parameter was used successfully to predict crack growth behavior. By using a crack propagation rule, prediction of fracture life can be evaluated quantitatively. A statistical approach based on Weibull distribution was applied to the test data to evaluate the dispersion in the retardation life and fracture life by the change of load reduction

  1. Ductile crack growth simulation from near crack tip dissipated energy

    International Nuclear Information System (INIS)

    Marie, S.; Chapuliot, S.

    2000-01-01

    A method to calculate ductile tearing in both small scale fracture mechanics specimens and cracked components is presented. This method is based on an estimation of the dissipated energy calculated near the crack tip. Firstly, the method is presented. It is shown that a characteristic parameter G fr can be obtained, relevant to the dissipated energy in the fracture process. The application of the method to the calculation of side grooved crack tip (CT) specimens of different sizes is examined. The value of G fr is identified by comparing the calculated and experimental load line displacement versus crack extension curve for the smallest CT specimen. With this identified value, it is possible to calculate the global behaviour of the largest specimen. The method is then applied to the calculation of a pipe containing a through-wall thickness crack subjected to a bending moment. This pipe is made of the same material as the CT specimens. It is shown that it is possible to simulate the global behaviour of the structure including the prediction of up to 90-mm crack extension. Local terms such as the equivalent stress or the crack tip opening angle are found to be constant during the crack extension process. This supports the view that G fr controls the fields in the vicinity near the crack tip. (orig.)

  2. Cracking of anisotropic cylindrical polytropes

    Energy Technology Data Exchange (ETDEWEB)

    Mardan, S.A. [University of the Management and Technology, Department of Mathematics, Lahore (Pakistan); Azam, M. [University of Education, Division of Science and Technology, Lahore (Pakistan)

    2017-06-15

    We study the appearance of cracking in charged anisotropic cylindrical polytropes with generalized polytropic equation. We investigate the existence of cracking in two different kinds of polytropes existing in the literature through two different assumptions: (a) local density perturbation with conformally flat condition, and (b) perturbing polytropic index, charge and anisotropy parameters. We conclude that cracking appears in both kinds of polytropes for a specific range of density and model parameters. (orig.)

  3. Cryptography cracking codes

    CERN Document Server

    2014-01-01

    While cracking a code might seem like something few of us would encounter in our daily lives, it is actually far more prevalent than we may realize. Anyone who has had personal information taken because of a hacked email account can understand the need for cryptography and the importance of encryption-essentially the need to code information to keep it safe. This detailed volume examines the logic and science behind various ciphers, their real world uses, how codes can be broken, and the use of technology in this oft-overlooked field.

  4. Stress corrosion cracking

    International Nuclear Information System (INIS)

    Dietzel, W.; Turnbull, A.

    2007-01-01

    Comprehensive Structural Integrity is a reference work which covers all activities involved in the assurance of structural integrity. It provides engineers and scientists with an unparalleled depth of knowledge in the disciplines involved. The new online Volume 11 is dedicated to the mechanical characteristics of materials. This paper contains the chapter 11.03 and is structured as follows: General aspects of SCC testing; Non-precracked specimens; Precracked specimens - the fracture mechanics approach to SCC; Crack growth measurement; Limitations of the LEFM approach to SCC; The use of SCC data; Guide to selection of mechanical scc test method

  5. Effect of welding processes and consumables on fatigue crack growth behaviour of armour grade quenched and tempered steel joints

    Directory of Open Access Journals (Sweden)

    G. Magudeeswaran

    2014-03-01

    Full Text Available Quenched and Tempered (Q&T steels are widely used in the construction of military vehicles due to its high strength to weight ratio and high hardness. These steels are prone to hydrogen induced cracking (HIC in the heat affected zone (HAZ after welding. The use of austenitic stainless steel (ASS consumables to weld the above steel was the only available remedy because of higher solubility for hydrogen in austenitic phase. The use of stainless steel consumables for a non-stainless steel base metal is not economical. Hence, alternate consumables for welding Q&T steels and their vulnerability to HIC need to be explored. Recent studies proved that low hydrogen ferritic steel (LHF consumables can be used to weld Q&T steels, which can give very low hydrogen levels in the weld deposits. The use of ASS and LHF consumables will lead to distinct microstructures in their respective welds. This microstructural heterogeneity will have a drastic influence in the fatigue crack growth resistance of armour grade Q&T steel welds. Hence, in this investigation an attempt has been made to study the influence of welding consumables and welding processes on fatigue crack growth behaviour of armour grade Q&T Steel joints. Shielded metal arc welding (SMAW and Flux cored arc welding (FCAW were used for fabrication of joints using ASS and LHF consumables. The joints fabricated by SMAW process using LHF consumable exhibited superior fatigue crack growth resistance than all other joints.

  6. Evaluación de Lesiones Periapicales en Pacientes Derivados a Cirugía Periapical Mediante Tomografía Computarizada de Haz Cónico

    OpenAIRE

    Hernández Vigueras, Scarlette; Donoso Zúñiga, Manuel; Sanhueza Tobar, Claudio; Linco Olave, Jared; Riquelme Carrasco, Sebastián

    2017-01-01

    El uso de la tomografía computarizada de haz cónico (CBCT) en endodoncia ha ido en aumento, justificando su uso en casos más complejos, como cirugías periapicales. El objetivo fue evaluar las características imagenológicas encontradas en un grupo de pacientes derivados a cirugía periapical, mediante el uso de CBCT. Se realizó un estudio observacional descriptivo, en un grupo de pacientes, derivados a cirugía periapical, a los cuales se realizó un examen de CBCT, evaluación clínica y radiograf...

  7. Catalytic cracking of lignites

    Energy Technology Data Exchange (ETDEWEB)

    Seitz, M.; Nowak, S.; Naegler, T.; Zimmermann, J. [Hochschule Merseburg (Germany); Welscher, J.; Schwieger, W. [Erlangen-Nuernberg Univ. (Germany); Hahn, T. [Halle-Wittenberg Univ., Halle (Germany)

    2013-11-01

    A most important factor for the chemical industry is the availability of cheap raw materials. As the oil price of crude oil is rising alternative feedstocks like coal are coming into focus. This work, the catalytic cracking of lignite is part of the alliance ibi (innovative Braunkohlenintegration) to use lignite as a raw material to produce chemicals. With this new one step process without an input of external hydrogen, mostly propylene, butenes and aromatics and char are formed. The product yield depends on manifold process parameters. The use of acid catalysts (zeolites like MFI) shows the highest amount of the desired products. Hydrogen rich lignites with a molar H/C ratio of > 1 are to be favoured. Due to primary cracking and secondary reactions the ratio between catalyst and lignite, temperature and residence time are the most important parameter to control the product distribution. Experiments at 500 C in a discontinuous rotary kiln reactor show yields up to 32 wt-% of hydrocarbons per lignite (maf - moisture and ash free) and 43 wt-% char, which can be gasified. Particularly, the yields of propylene and butenes as main products can be enhanced four times to about 8 wt-% by the use of catalysts while the tar yield decreases. In order to develop this innovative process catalyst systems fixed on beads were developed for an easy separation and regeneration of the used catalyst from the formed char. (orig.)

  8. Crack closure and growth behavior of short fatigue cracks under random loading (part I : details of crack closure behavior)

    International Nuclear Information System (INIS)

    Lee, Shin Young; Song, Ji Ho

    2000-01-01

    Crack closure and growth behavior of physically short fatigue cracks under random loading are investigated by performing narrow-and wide-band random loading tests for various stress ratios. Artificially prepared two-dimensional, short through-thickness cracks are used. The closure behavior of short cracks under random loading is discussed, comparing with that of short cracks under constant-amplitude loading and also that of long cracks under random loading. Irrespective of random loading spectrum or block length, the crack opening load of short cracks is much lower under random loading than under constant-amplitude loading corresponding to the largest load cycle in a random load history, contrary to the behavior of long cracks that the crack opening load under random loading is nearly the same as or slightly higher than constant-amplitude results. This result indicates that the largest load cycle in a random load history has an effect to enhance crack opening of short cracks

  9. Crack Tip Parameters for Growing Cracks in Linear Viscoelastic Materials

    DEFF Research Database (Denmark)

    Brincker, Rune

    In this paper the problem of describing the asymptotic fields around a slowly growing crack in a linearly viscoelastic material is considered. It is shown that for plane mixed mode problems the asymptotic fields must be described by 6 parameters: 2 stress intensity factors and 4 deformation...... intensity factors. In the special case of a constant Poisson ratio only 2 deformation intensity factors are needed. Closed form solutions are given both for a slowly growing crack and for a crack that is suddenly arrested at a point at the crack extension path. Two examples are studied; a stress boundary...... value problem, and a displacement boundary value problem. The results show that the stress intensity factors and the displacement intensity factors do not depend explicitly upon the velocity of the crack tip....

  10. Cracking in Drying Colloidal Films

    Science.gov (United States)

    Singh, Karnail B.; Tirumkudulu, Mahesh S.

    2007-05-01

    It has long been known that thick films of colloidal dispersions such as wet clays, paints, and coatings crack under drying. Although capillary stresses generated during drying have been recently identified as the cause for cracking, the existence of a maximum crack-free film thickness that depends on particle size, rigidity, and packing has not been understood. Here, we identify two distinct regimes for crack-free films based on the magnitude of compressive strain at the maximum attainable capillary pressure and show remarkable agreement of measurements with our theory. We anticipate our results to not only form the basis for design of coating formulations for the paints, coatings, and ceramics industry but also assist in the production of crack-free photonic band gap crystals.

  11. Crack tip stress and strain

    International Nuclear Information System (INIS)

    Francois, D.

    1975-01-01

    The study of potential energy variations in a loaded elastic solid containing a crack leads to determination of the crack driving force G. Generalization of this concept to cases other than linear elasticity leads to definition of the integral J. In a linear solid, the crack tip stress field is characterized by a single parameter: the stress-intensity factor K. When the crack tip plastic zone size is confined to the elastic singularity J=G, it is possible to establish relationship between these parameters and plastic strain (and in particular the crack tip opening displacement delta). The stress increases because of the triaxiality effect. This overload rises with increasing strain hardening. When the plastic zone size expands, using certain hypotheses, delta can be calculated. The plastic strain intensity is exclusively dependent on parameter J [fr

  12. Prediction of Crack Growth Aqueous Environments.

    Science.gov (United States)

    1983-06-01

    ORGANIZATION NAME AND ADDRESS 10. PROGRAM ELEMENT. PROJECT. TASK AREA & WORK UNIT NUMBERS SRI International 333 Ravenswood Avenue Menlo Park, CA 94025 II...34no crack" has at least a vestigial rupture, associated with cyclic loading of the oxide film at the crack tip. The curve labeled "crack" was obtained...be an effect of crack opening. For the data set labeled "crack", the vestigial crack, although short, is very tight and the impedance is large. Under

  13. Tensile cracks in creeping solids

    International Nuclear Information System (INIS)

    Riedel, H.; Rice, J.R.

    1979-02-01

    The loading parameter determining the stress and strain fields near a crack tip, and thereby the growth of the crack, under creep conditions is discussed. Relevant loading parameters considered are the stress intensity factor K/sub I/, the path-independent integral C*, and the net section stress sigma/sub net/. The material behavior is modelled as elastic-nonlinear viscous where the nonlinear term describes power law creep. At the time t = 0 load is applied to the cracked specimen, and in the first instant the stress distribution is elastic. Subsequently, creep deformation relaxes the initial stress concentration at the crack tip, and creep strains develop rapidly near the crack tip. These processes may be analytically described by self-similar solutions for short times t. Small scale yielding may be defined. In creep problems, this means that elastic strains dominate almost everywhere except in a small creep zone which grows around the crack tip. If crack growth ensues while the creep zone is still small compared with the crack length and the specimen size, the stress intensity factor governs crack growth behavior. If the calculated creep zone becomes larger than the specimen size, the stresses become finally time-independent and the elastic strain rates can be neglected. In this case, the stress field is the same as in the fully-plastic limit of power law hardening plasticity. The loading parameter which determines the near tip fields uniquely is then the path-independent integral C*.K/sub I/ and C* characterize opposite limiting cases. The case applied in a given situation is decided by comparing the creep zone size with the specimen size and the crack length. Besides several methods of estimating the creep zone size, a convenient expression for a characteristic time is derived, which characterizes the transition from small scale yielding to extensive creep of the whole specimen

  14. Buckling Analysis of Edge Cracked Sandwich Plate

    Directory of Open Access Journals (Sweden)

    Rasha Mohammed Hussein

    2016-07-01

    Full Text Available This work presents mainly the buckling load of sandwich plates with or without crack for different cases. The buckling loads are analyzed experimentally and numerically by using ANSYS 15. The experimental investigation was to fabricate the cracked sandwich plate from stainless steel and PVC to find mechanical properties of stainless steel and PVC such as young modulus. The buckling load for different aspect ratio, crack length, cracked location and plate without crack found. The experimental results were compared with that found from ANSYS program. Present of crack is decreased the buckling load and that depends on crack size, crack location and aspect ratio.

  15. Problem Davranışların Azaltılmasında Olumlu Davranışsal Destek Planı Hazırlama

    Directory of Open Access Journals (Sweden)

    Dilek Erbaş

    2002-07-01

    Full Text Available Günümüzde problem davranışlara, normal gelişim gösteren ve özürlü çocuklarda oldukça sık rastlanılmaktadır. Problem davranışlar öğrencilerin yaşamlarını farklı şekillerde olumsuz olarak etkilemekledir. Problem davranış gösteren bireyler bit davranışları nedeniyle, eğitim ve öğretim olanaklarından yeterince yararlanamamaktadır. Ayrıca, bu bireyler akranları ve toplumdaki diğer bireyler tarafından dışlanabildikleri için bazı sosyal becerileri geliştirememekle ya da sınırlı düzeyde geliştirebilmekledirler. Dolayısıyla, öğretmenler, öğrencilerin yaşamlarını olumsuz etkileyen bu davranışları azaltmak için, olumlu davranışsal destek planı hazırlamalıdır. Hazırlanan bu planlar, uygulamalı davranış analiz ilkelerine dayalı olmalıdır. Ayrıca, hazırlanan planın Öğrenciye ve uygulayacak bireylerin değer yargılarına uygun olması gereklidir. Olumlu davranışsal destek planının sahip olması gereken diğer önemli bir özelliği ise, hazırlanan planın. Öğrencinin yaşam kalitesini arttıracak şekilde desenlenınesi ve uygulanmasıdır. Kapsamlı bir plan hazırlamak için, planı ayrıntılı şekilde yazmak, tutarlı ve sistemli olarak uygulamak ve planın etkililiğini değerlendirmek ve gerektiğinde düzenlemeleri yapmak için veri toplamak gibi basamakları gerçekleştirmek gereklidir. Problem behaviors are frequently seen among the children with normal development as well as children with disabilities- Problem behaviors affect the students' lives in different negative ways. Individuals exhibiting problem behaviors cannot make the most out of their educational opportunities due to their behaviors. What's more, these individuals may run the risk of being incompetent or restricted İn some social skills because of being excluded by their peers. Thus, teachers should prepare behavior-changing plans based on positive behavior support to mitigate the problem behaviors

  16. Analysis of short and long crack behavior and single overload effect by crack opening stress

    International Nuclear Information System (INIS)

    Song, Sam Hong; Lee, Kyeong Ro

    1999-01-01

    The study analyzed the behaviors of short and long crack as well as the effect of single tensile overload on the crack behaviors by using fatigue crack opening behavior. Crack opening stress is measured by an elastic compliance method which may precisely and continuously provide many data using strain gages during experiment. The unusual growth behaviors of short crack and crack after the single tensile overload applied, was explained by the variations of crack opening stress. In addition, fatigue crack growth rate was expressed as a linear form for short crack as for long crack by using effective stress intensity factor range as fracture mechanical parameter, which is based on crack closure concept. And investigation is performed with respect to the relation between plastic zone size formed at the crack tip and crack retardation, crack length and the number of cycles promoted or retarded, and the overload effect on the fatigue life

  17. Probabilistic Analysis of Crack Width

    Directory of Open Access Journals (Sweden)

    J. Marková

    2000-01-01

    Full Text Available Probabilistic analysis of crack width of a reinforced concrete element is based on the formulas accepted in Eurocode 2 and European Model Code 90. Obtained values of reliability index b seem to be satisfactory for the reinforced concrete slab that fulfils requirements for the crack width specified in Eurocode 2. However, the reliability of the slab seems to be insufficient when the European Model Code 90 is considered; reliability index is less than recommended value 1.5 for serviceability limit states indicated in Eurocode 1. Analysis of sensitivity factors of basic variables enables to find out variables significantly affecting the total crack width.

  18. Multispecimen fatigue crack propagation testing

    International Nuclear Information System (INIS)

    Ermi, A.M.; Bauer, R.E.; Chin, B.A.; Straalsund, J.L.

    1981-01-01

    Chains of miniature center-cracked-tension specimens were tested on a conventional testing machine and on a prototypic in-reactor fatigue machine as part of the fusion reactor materials alloy development program. Annealed and 20 percent cold-worked 316 stainless steel specimens were cycled under various conditions of temperature, frequency, stress ratio and chain length. Crack growth rates determined from multispecimen visual measurements and from an electrical potential technique were consistent with those obtained by conventional test methods. Results demonstrate that multispecimen chain testing is a valid method of obtaining fatigue crack propagation information for alloy development. 8 refs

  19. Monitoring crack growth using thermography

    International Nuclear Information System (INIS)

    Djedjiga, Ait Aouita; Abdeldjalil, Ouahabi

    2008-01-01

    The purpose of this work is to present a novel strategy for real-time monitoring crack growth of materials. The process is based on the use of thermal data extracted along the horizontal axis of symmetry of single edge notch tension (SENT) specimens, during fatigue tests. These data are exploited using an implemented program to detect in situ the growth of fatigue crack, with the critical size and propagation speed of the crack. This technique has the advantage to be applicable to a wide range of materials regardless of their electrical conductivity and their surface texture. (authors)

  20. Password Cracking Using Sony Playstations

    Science.gov (United States)

    Kleinhans, Hugo; Butts, Jonathan; Shenoi, Sujeet

    Law enforcement agencies frequently encounter encrypted digital evidence for which the cryptographic keys are unknown or unavailable. Password cracking - whether it employs brute force or sophisticated cryptanalytic techniques - requires massive computational resources. This paper evaluates the benefits of using the Sony PlayStation 3 (PS3) to crack passwords. The PS3 offers massive computational power at relatively low cost. Moreover, multiple PS3 systems can be introduced easily to expand parallel processing when additional power is needed. This paper also describes a distributed framework designed to enable law enforcement agents to crack encrypted archives and applications in an efficient and cost-effective manner.

  1. Subsurface metals fatigue cracking without and with crack tip

    Directory of Open Access Journals (Sweden)

    Andrey Shanyavskiy

    2013-07-01

    Full Text Available Very-High-Cycle-Fatigue regime for metals was considered and mechanisms of the subsurface crack origination were introduced. In many metals first step of crack origination takes place with specific area formation because of material pressing and rotation that directed to transition in any volume to material ultra-high-plasticity with nano-structure appearing. Then by the border of the nano-structure takes place volume rotation and fracture surface creates with spherical particles which usually named Fine-Granular-Area. In another case there takes place First-Smooth-Facet occurring in area of origin due to whirls appearing by the one of the slip systems under discussed the same stress-state conditions. Around Fine-Granular-Area or First-Smooth-Facet there plastic zone appeared and, then, subsurface cracking develops by the same manner as for through cracks. In was discussed quantum-mechanical nature of fatigue crack growth in accordance with Yang’s modulus quantization for low level of deformations. New simply equation was considered for describing subsurface cracking in metals out of Fine-Granular-Area or Fist-Smooth-Facet.

  2. Influence of hydrogen on crack growth rate of alloy 690 CW in PWR conditions

    International Nuclear Information System (INIS)

    Garcia Redondo, M.S.; Perosanz, F.J.; Lapena, J.; Gomez-Briceno, D.

    2015-01-01

    The influence of hydrogen concentration is well established for Alloy 600 and other nickel base alloys as Alloy 182/ 82 weld metals and X-750. It is accepted that for these materials maximum crack growth rate peaks close to Ni/NiO phase boundary. The influence of the hydrogen on the CGR of Alloy 690 is not well established. Available results for Alloy 690 are scarce and not conclusive. Results obtained by CIEMAT, in conditions representative of the PWR operating plants, indicated an apparent crack growth rate increase by a 3 factor when the hydrogen concentration increased from 35 to 81 cm -3 of H 2 /kg H 2 O. In order to gain some insight into the influence of the hydrogen, a new test has been performed with 20 cm -3 H 2 /kg H 2 O at 360 Celsius degrees, concentration close to Ni/NiO phase boundary. The material used was extruded control rod drive mechanism (CRDM) tubes with homogeneous microstructure. Rolling and tensile straining was applied to the CRDM material to obtain 20% of cold work in order to simulate the strain condition expected in the Heat Affected Zone (HAZ). (authors)

  3. 13%Cr internal hardware cracks of 1300 MW moisture separator reheater

    International Nuclear Information System (INIS)

    Gauchet, J.P.; Chatelain, M.; Marceau, J.; Guignard, S.; Charbonnel, A.; Vandershaeghe, A.; Roguet, D.

    1994-01-01

    Degradations have been observed on fixing bearing pads of 13% Cr steel plates which protect against erosion-corrosion the inner part of vessels of 1300 MW moisture separator reheaters. These cracks are located between the parent metal sheet and the HAZ of the welds between 13% Cr steel plate and the 18/10 austenitic support washer which assure the fixation on the vessel. They were like an intergranular network and corresponded to a stress intergranular corrosion phenomenon under stream-water. This phenomenon is possible with a very local dechromisation of some 13% Cr grain boundaries which are sometimes enriched with aluminium coming from the parent metal of the steel plate. Two studies have been undertaken: - a mechanical analysis of the behaviour and loading stresses of fixing bearing pads in order to reduce the stress levels which reveal the cracks; - welding tests with different filler metals in order to remove the dechromised and aluminium enriched ares which ar potential corrosion zones. Another solutions for ''in service'' and future devices have been tested and are described. (authors). 9 figs

  4. Cracks in Utopia

    Science.gov (United States)

    1999-01-01

    Many of the craters found on the northern plains of Mars have been partly filled or buried by some material (possibly sediment). The Mars Global Surveyor (MGS) Mars Orbiter Camera (MOC) image presented here (MOC2-136b, above left) shows a high-resolution view of a tiny portion of the floor of one of these northern plains craters. The crater, located in Utopia Planitia at 44oN, 258oW, is shown on the right (MOC2-136a)with a small white box to indicate the location of the MOC image. The MOC image reveals that the material covering the floor of this crater is cracked and pitted. The origin and source of material that has been deposited in this crater is unknown.The MOC image was acquired in June 1999 and covers an area only 1.1 kilometers (0.7 miles) wide at a resolution of 1.8 meters (6 feet) per pixel. The context picture is a mosaic of Viking 2 orbiter images 010B53 and 010B55, taken in 1976. Both images are illuminated from the left. Malin Space Science Systems and the California Institute of Technology built the MOC using spare hardware from the Mars Observer mission. MSSS operates the camera from its facilities in San Diego, CA. The Jet Propulsion Laboratory's Mars Surveyor Operations Project operates the Mars Global Surveyor spacecraft with its industrial partner, Lockheed Martin Astronautics, from facilities in Pasadena, CA and Denver, CO.

  5. Super oil cracking update

    International Nuclear Information System (INIS)

    Mulraney, D.

    1997-01-01

    The conversion of residual fuel oil to usable middle distillates was discussed. The residue conversion processing paths are usually based on separation, carbon rejection, or hydrogen addition principles. Super Oil Cracking (SOC) uses a slurry catalyst system in a new, tubular reactor to achieve high levels of hydrothermal conversion. SOC can upgrade a variety of heavy, high metals residue feedstocks with high yields of middle distillates. The SOC products can also be further treated into feedstocks for FCC or hydrocracking. The SOC process can be incorporated easily into a refinery to obtain incremental residue conversion directly. It can also be integrated with other residue processes, acting as a demetallization and decarbonization step which results in enhanced overall conversion. The relative rate of coke formation and its handling are distinguishing characteristics between residue upgrading technologies. The SOC process operates at higher temperatures that other residue hydrocracking processes resulting in higher rates of thermal decomposition, thus preventing coke formation. SOC process can operate as a stand-alone upgrader or can be integrated with other bottoms processing steps to extend the refiner's range of options for increasing bottoms conversion.3 tabs., 14 figs

  6. Metallurgy of stress corrosion cracking

    International Nuclear Information System (INIS)

    Donovan, J.A.

    1973-01-01

    The susceptibility of metals and alloys to stress corrosion is discussed in terms of the relationship between structural characteristics (crystal structure, grains, and second phases) and defects (vacancies, dislocations, and cracks) that exist in metals and alloys. (U.S.)

  7. Peridynamic model for fatigue cracking.

    Energy Technology Data Exchange (ETDEWEB)

    Silling, Stewart Andrew; Abe Askari (Boeing)

    2014-10-01

    The peridynamic theory is an extension of traditional solid mechanics in which the field equations can be applied on discontinuities, such as growing cracks. This paper proposes a bond damage model within peridynamics to treat the nucleation and growth of cracks due to cyclic loading. Bond damage occurs according to the evolution of a variable called the "remaining life" of each bond that changes over time according to the cyclic strain in the bond. It is shown that the model reproduces the main features of S-N data for typical materials and also reproduces the Paris law for fatigue crack growth. Extensions of the model account for the effects of loading spectrum, fatigue limit, and variable load ratio. A three-dimensional example illustrates the nucleation and growth of a helical fatigue crack in the torsion of an aluminum alloy rod.

  8. Shapes formed by interacting cracks

    Science.gov (United States)

    Daniels, Karen

    2012-02-01

    Brittle failure through multiple cracks occurs in a wide variety of contexts, from microscopic failures in dental enamel and cleaved silicon to geological faults and planetary ice crusts. In each of these situations, with complicated stress geometries and different microscopic mechanisms, pairwise interactions between approaching cracks nonetheless produce characteristically curved fracture paths. We investigate the origins of this widely observed ``en passant'' crack pattern by fracturing a rectangular slab which is notched on each long side and subjected to quasi-static uniaxial strain from the short side. The two cracks propagate along approximately straight paths until they pass each other, after which they curve and release a lens-shaped fragment. We find that, for materials with diverse mechanical properties, each curve has an approximately square-root shape, and that the length of each fragment is twice its width. We are able to explain the origins of this universal shape with a simple geometrical model.

  9. The crack growth mechanism in asphaltic mixes

    NARCIS (Netherlands)

    Jacobs, M.M.J.; Hopman, P.C.; Molenaar, A.A.A.

    1995-01-01

    The crack growth mechanism in asphalt concrete (Ac) mixes is studied. In cyclic tests on several asphaltic mixes crack growth is measured, both with crack foils and with cOD-gauges. It is found that crack growth in asphaltic mixes is described by three processes which are parallel in time: cohesive

  10. Dynamic Crack Branching - A Photoelastic Evaluation,

    Science.gov (United States)

    1982-05-01

    0.41 mPai and a 0.18 MPa, and predicted a theoretical kinking angle of 84°whichagreed well with experimentally measured angle. After crack kinking...Consistent crack branching’at KIb = 2.04 MPaI -i- and r = 1.3 mm verified this crack branching criterion. The crack branching angle predicted by--.’ DD

  11. 21 CFR 137.190 - Cracked wheat.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 2 2010-04-01 2010-04-01 false Cracked wheat. 137.190 Section 137.190 Food and... Related Products § 137.190 Cracked wheat. Cracked wheat is the food prepared by so cracking or cutting into angular fragments cleaned wheat other than durum wheat and red durum wheat that, when tested by...

  12. Crack propagation in dynamic thermoelasticity

    International Nuclear Information System (INIS)

    Bui, H.D.

    1980-01-01

    We study the singular thermoelastic fields near the crack tip, in the linear strain assumption. The equations are coupled and non linear. The asymptotic expansions of the displacement and the temperature are given for the first and the second order. It is shown that the temperature is singular when the crack propagates. However, this field does not change the dominant singularity of the mechanical field which is the same as that obtained in the theory of isothermal elasticity [fr

  13. Evaluation of crack interaction effect for in-plane surface cracks using elastic finite element analyses

    International Nuclear Information System (INIS)

    Huh, Nam Su; Choi, Suhn; Park, Keun Bae; Kim, Jong Min; Choi, Jae Boong; Kim, Young Jin

    2008-01-01

    The crack-tip stress fields and fracture mechanics assessment parameters, such as the elastic stress intensity factor and the elastic-plastic J-integral, for a surface crack can be significantly affected by adjacent cracks. Such a crack interaction effect due to multiple cracks can magnify the fracture mechanics assessment parameters. There are many factors to be considered, for instance the relative distance between adjacent cracks, crack shape and loading condition, to quantify a crack interaction effect on the fracture mechanics assessment parameters. Thus, the current guidance on a crack interaction effect (crack combination rule), including ASME Sec. XI, BS7910, British Energy R6 and API RP579, provide different rules for combining multiple surface cracks into a single surface crack. The present paper investigates a crack interaction effect by evaluating the elastic stress intensity factor of adjacent surface cracks in a plate along the crack front through detailed 3-dimensional elastic finite element analyses. The effects of the geometric parameters, the relative distance between cracks and the crack shape, on the stress intensity factor are systematically investigated. As for the loading condition, only axial tension is considered. Based on the elastic finite element results, the acceptability of the crack combination rules provided in the existing guidance was investigated, and the relevant recommendations on a crack interaction for in-plane surface cracks in a plate were discussed

  14. DomeHaz, a Global Hazards Database: Understanding Cyclic Dome-forming Eruptions, Contributions to Hazard Assessments, and Potential for Future Use and Integration with Existing Cyberinfrastructure

    Science.gov (United States)

    Ogburn, S. E.; Calder, E.; Loughlin, S.

    2013-12-01

    Dome-forming eruptions can extend for significant periods of time and can be dangerous; nearly all dome-forming eruptions have been associated with some level of explosive activity. Large Plinian explosions with a VEI ≥ 4 sometimes occur in association with dome-forming eruptions. Many of the most significant volcanic events of recent history are in this category. The 1902-1905 eruption of Mt. Pelée, Martinique; the 1980-1986 eruption of Mount St. Helens, USA; and the 1991 eruption of Mt. Pinatubo, Philippines all demonstrate the destructive power of VEI ≥ 4 dome-forming eruptions. Global historical analysis is a powerful tool for decision-making as well as for scientific discovery. In the absence of monitoring data or a knowledge of a volcano's eruptive history, global analysis can provide a method of understanding what might be expected based on similar eruptions. This study investigates the relationship between large explosive eruptions and lava dome growth and develops DomeHaz, a global database of dome-forming eruptions from 1000 AD to present. It is currently hosted on VHub (https://vhub.org/groups/domedatabase/), a community cyberinfrastructure for sharing data, collaborating, and modeling. DomeHaz contains information about 367 dome-forming episodes, including duration of dome growth, duration of pauses in extrusion, extrusion rates, and the timing and magnitude of associated explosions. Data sources include the The Smithsonian Institution Global Volcanism Program (GVP), Bulletin of the Global Volcanism Network, and all relevant published review papers, research papers, and reports. This database builds upon previous work (e.g Newhall and Melson, 1983) in light of newly available data for lava dome eruptions. There have been 46 new dome-forming eruptions, 13 eruptions that continued past 1982, 151 new dome-growth episodes, and 8 VEI ≥ 4 events since Newhall and Melson's work in 1983. Analysis using DomeHaz provides useful information regarding the

  15. Compressive failure with interacting cracks

    International Nuclear Information System (INIS)

    Yang Guoping; Liu Xila

    1993-01-01

    The failure processes in concrete and other brittle materials are just the results of the propagation, coalescence and interaction of many preexisting microcracks or voids. To understand the real behaviour of the brittle materials, it is necessary to bridge the gap from the relatively matured one crack behaviour to the stochastically distributed imperfections, that is, to concern the crack propagation and interaction of microscopic mechanism with macroscopic parameters of brittle materials. Brittle failure in compression has been studied theoretically by Horii and Nemat-Nasser (1986), in which a closed solution was obtained for a preexisting flaw or some special regular flaws. Zaitsev and Wittmann (1981) published a paper on crack propagation in compression, which is so-called numerical concrete, but they did not take account of the interaction among the microcracks. As for the modelling of the influence of crack interaction on fracture parameters, many studies have also been reported. Up till now, some researcher are working on crack interaction considering the ratios of SIFs with and without consideration of the interaction influences, there exist amplifying or shielding effects of crack interaction which are depending on the relative positions of these microcracks. The present paper attempts to simulate the whole failure process of brittle specimen in compression, which includes the complicated coupling effects between the interaction and propagation of randomly distributed or other typical microcrack configurations step by step. The lengths, orientations and positions of microcracks are all taken as random variables. The crack interaction among many preexisting random microcracks is evaluated with the help of a simple interaction matrix (Yang and Liu, 1991). For the subcritically stable propagation of microcracks in mixed mode fracture, fairly known maximum hoop stress criterion is adopted to compute branching lengths and directions at each tip of the crack

  16. Improvement of elastic-plastic fatigue crack growth evaluation method. 2. Crack opening behavior

    Energy Technology Data Exchange (ETDEWEB)

    Takahashi, Yukio [Central Research Inst. of Electric Power Industry, Tokyo (Japan)

    2001-05-01

    Evaluation of crack growth behavior under cyclic loading is often required in the structural integrity assessment of cracked components. Closing and re-opening of the crack give large influence on crack growth rate through the change of fracture mechanics parameters. Based on the finite element analysis for a center-cracked plate, dependency of crack opening ratio on applied stress range and mean stress was examined. Simple formulae for representing the results were derived for plane stress and plane strain conditions. (author)

  17. Cracking in Flexural Reinforced Concrete Members

    DEFF Research Database (Denmark)

    Rasmussen, Annette Beedholm; Fisker, Jakob; Hagsten, Lars German

    2017-01-01

    The system of cracks developing in reinforced concrete is in many aspects essential when modelling structures in both serviceability- and ultimate limit state. This paper discusses the behavior concerning crack development in flexural members observed from tests and associates it with two different...... existing models. From the investigations an approach is proposed on how to predict the crack pattern in flexural members involving two different crack systems; primary flexural cracks and local secondary cracks. The results of the approach is in overall good agreement with the observed tests and captures...... the pronounced size effect associated with flexural cracking in which the crack spacing and crack widths are approximately proportional to the depth of the member....

  18. Dynamic ductile fracture of a central crack

    Science.gov (United States)

    Tsai, Y. M.

    1976-01-01

    A central crack, symmetrically growing at a constant speed in a two dimensional ductile material subject to uniform tension at infinity, is investigated using the integral transform methods. The crack is assumed to be the Dugdale crack, and the finite stress condition at the crack tip is satisfied during the propagation of the crack. Exact expressions of solution are obtained for the finite stress condition at the crack tip, the crack shape, the crack opening displacement, and the energy release rate. All those expressions are written as the product of explicit dimensional quantities and a nondimensional dynamic correction function. The expressions reduce to the associated static results when the crack speed tends to zero, and the nondimensional dynamic correction functions were calculated for various values of the parameter involved.

  19. Fatigue cracking in road pavement

    Science.gov (United States)

    Mackiewicz, P.

    2018-05-01

    The article presents the problem of modelling fatigue phenomena occurring in the road pavement. The example of two selected pavements shows the changes occurring under the influence of the load in different places of the pavement layers. Attention is paid to various values of longitudinal and transverse strains generated at the moment of passing the wheel on the pavement. It was found that the key element in the crack propagation analysis is the method of transferring the load to the pavement by the tire and the strain distribution in the pavement. During the passage of the wheel in the lower layers of the pavement, a complex stress state arises. Then vertical, horizontal and tangent stresses with various values appear. The numerical analyses carried out with the use of finite element methods allowed to assess the strain and stress changes occurring in the process of cracking road pavement. It has been shown that low-thickness pavements are susceptible to fatigue cracks arising "bottom to top", while pavements thicker are susceptible to "top to bottom" cracks. The analysis of the type of stress allowed to determine the cracking mechanism.

  20. Steel weldability. Underbead cold cracking

    International Nuclear Information System (INIS)

    Marquet, F.; Defourny, J.; Bragard, A.

    1977-01-01

    The problem of underbead cold cracking has been studied by the implant technique. This approach allows to take into account in a quantitative manner the different factors acting on the cold cracking phenomenon: structure under the weld bead, level of restraint, hydrogen content in the molten metal. The influence of the metallurgical factors depending from the chemical composition of the steel has been examined. It appeared that carbon equivalent is an important factor to explain cold cracking sensitivity but that it is not sufficient to characterize the steel. The results have shown that vanadium may have a deleterious effect on the resistance to cold cracking when the hydrogen content is high and that small silicon additions are beneficient. The influence of the diffusible hydrogen content has been checked and the important action of pre- and postheating has been shown. These treatments allow the hydrogen to escape from the weld before the metal has been damaged. Some inclusions (sulphides) may also decrease the influence of hydrogen. A method based on the implant tests has been proposed which allows to choose and to control safe welding conditions regarding cold cracking

  1. Role of hydrogen in stress corrosion cracking

    International Nuclear Information System (INIS)

    Mehta, M.L.

    1981-01-01

    Electrochemical basis for differentiation between hydrogen embrittlement and active path corrosion or anodic dissolution crack growth mechanisms is examined. The consequences of recently demonstrated acidification in crack tip region irrespective of electrochemical conditions at the bulk surface of the sample are that the hydrogen can evolve within the crack and may be involved in the cracking process. There are basically three aspects of hydrogen involvement in stress corrosion cracking. In dissolution models crack propagation is assumed to be caused by anodic dissolution on the crack tip sustained by cathodic reduction of hydrogen from electrolyte within the crack. In hydrogen induced structural transformation models it is postulated that hydrogen is absorbed locally at the crack tip producing structural changes which facilitate crack propagation. In hydrogen embrittlement models hydrogen is absorbed by stressed metal from proton reduction from the electrolyte within the crack and there is interaction between lattice and hydrogen resulting in embrittlement of material at crack tip facilitating crack propagation. In the present paper, the role of hydrogen in stress corrosion crack growth in high strength steels, austenitic stainless steels, titanium alloys and high strength aluminium alloys is discussed. (author)

  2. A crack opening stress equation for fatigue crack growth

    Science.gov (United States)

    Newman, J. C., Jr.

    1984-01-01

    A general crack opening stress equation is presented which may be used to correlate crack growth rate data for various materials and thicknesses, under constant amplitude loading, once the proper constraint factor has been determined. The constraint factor, alpha, is a constraint on tensile yielding; the material yields when the stress is equal to the product of alpha and sigma. Delta-K (LEFM) is plotted against rate for 2024-T3 aluminum alloy specimens 2.3 mm thick at various stress ratios. Delta-K sub eff was plotted against rate for the same data with alpha = 1.8; the rates correlate well within a factor of two.

  3. Seismic behaviour of un-cracked and cracked thin pipes

    International Nuclear Information System (INIS)

    Blay, N.; Brunet, G.; Gantenbein, F.; Aguilar, J.

    1995-01-01

    In order to evaluate the seismic behaviour of un-cracked and cracked thin pipes, subjected to high acceleration levels, seismic tests and calculations have been performed on straight thin pipes made of 316L stainless steel, loaded in pure bending by a permanent static and dynamic loading. The seismic tests were carried out on the AZALEE shaking table of the CEA laboratory TAMARIS. The influence of the elasto-plastic model with isotropic or kinematic hardening are studied. 5 refs., 7 figs., 2 tabs

  4. Fatigue life evaluation of a cracked pipeline pipe operating under variable; Estudo da vida em fadiga com variacao de pressao interna em tubos com defeitos

    Energy Technology Data Exchange (ETDEWEB)

    Betanzos, J.; Mattei, F. [Rio Grande do Sul Univ., Porto Alegre, RS (Brazil); Strohaecker, T. [Rio Grande do Sul Univ., Porto Alegre, RS (Brazil). Programa de Pos-graduacao em Engenharia de Minas, Metalurgia e Materiais; Marinho, R.; Hoppe, R.; Donato, G. [PETROBRAS, Rio de Janeiro, RJ (Brazil)

    2005-07-01

    Fatigue cracks in welded joints are commonly found in gas and oil pipelines and usually pumping is interrupted for repair. The strength of welded joints with defects, and consequently, the useful life of a pipeline, is an important information that could lead to great improvements in the reliability. To evaluate the working conditions determined by standards, specimens with 22'' diameter and 1/2'' wall thickness API 5L X60 pipes were used. Two semi-elliptical cracks were electro spark machined, with 50% and 25% of the tube wall thickness depths and a length/depth ratio of 1/20. Both defects were located in the HAZ of the tube longitudinal seam weld. Applying a cyclic internal pressure it was possible to propagate a fatigue crack until a through-thickness condition. The results show that the pressures to initiate crack propagation are too much higher than the pressures allowed by the standards for this kind of defect. (author)

  5. Mechanics of quasi-static crack growth

    Energy Technology Data Exchange (ETDEWEB)

    Rice, J R

    1978-10-01

    Results on the mechanics of quasi-static crack growth are reviewed. These include recent studies on the geometry and stability of crack paths in elastic-brittle solids, and on the thermodynamics of Griffith cracking, including environmental effects. The relation of crack growth criteria to non-elastic rheological models is considered and paradoxes with energy balance approaches, based on singular crack models, are discussed for visco-elastic, diffuso-elastic, and elastic-plastic materials. Also, recent approaches to prediction of stable crack growth in ductile, elastic-plastic solids are discussed.

  6. Cracking on anisotropic neutron stars

    Science.gov (United States)

    Setiawan, A. M.; Sulaksono, A.

    2017-07-01

    We study the effect of cracking of a local anisotropic neutron star (NS) due to small density fluctuations. It is assumed that the neutron star core consists of leptons, nucleons and hyperons. The relativistic mean field model is used to describe the core of equation of state (EOS). For the crust, we use the EOS introduced by Miyatsu et al. [1]. Furthermore, two models are used to describe pressure anisotropic in neutron star matter. One is proposed by Doneva-Yazadjiev (DY) [2] and the other is proposed by Herrera-Barreto (HB) [3]. The anisotropic parameter of DY and HB models are adjusted in order the predicted maximum mass compatible to the mass of PSR J1614-2230 [4] and PSR J0348+0432 [5]. We have found that cracking can potentially present in the region close to the neutron star surface. The instability due cracking is quite sensitive to the NS mass and anisotropic parameter used.

  7. Dynamic experiments on cracked pipes

    International Nuclear Information System (INIS)

    Petit, M.; Brunet, G.; Buland, P.

    1991-01-01

    In order to apply the leak before break concept to piping systems, the behavior of cracked pipes under dynamic, and especially seismic loading must be studied. In a first phase, an experimental program on cracked stainless steel pipes under quasi-static monotonic loading has been conducted. In this paper, the dynamic tests on the same pipe geometry are described. These tests have been performed on a shaking table with a mono frequency input signal. The main parameter of the tests is the frequency of excitation versus the frequency of the system

  8. Cracking and corrosion recovery boiler

    Energy Technology Data Exchange (ETDEWEB)

    Suik, H. [Tallinn Technical University, Horizon Pulp and Paper, Tallinn (Estonia)

    1998-12-31

    The corrosion of heat surfaces and the cracking the drums are the main problems of the recovery boiler. These phenomena have been appeared during long-term operation of boiler `Mitsubishi - 315` erected at 1964. Depth of the crack is depending on the number of shutdowns and on operation time. Corrosion intensity of different heat surfaces is varying depend on the metal temperature and the conditions at place of positioning of tube. The lowest intensity of corrosion is on the bank tubes and the greatest is on the tubes of the second stage superheater and on the tubes at the openings of air ports. (orig.) 5 refs.

  9. Cracking and corrosion recovery boiler

    Energy Technology Data Exchange (ETDEWEB)

    Suik, H [Tallinn Technical University, Horizon Pulp and Paper, Tallinn (Estonia)

    1999-12-31

    The corrosion of heat surfaces and the cracking the drums are the main problems of the recovery boiler. These phenomena have been appeared during long-term operation of boiler `Mitsubishi - 315` erected at 1964. Depth of the crack is depending on the number of shutdowns and on operation time. Corrosion intensity of different heat surfaces is varying depend on the metal temperature and the conditions at place of positioning of tube. The lowest intensity of corrosion is on the bank tubes and the greatest is on the tubes of the second stage superheater and on the tubes at the openings of air ports. (orig.) 5 refs.

  10. The Reflective Cracking in Flexible Pavements

    Directory of Open Access Journals (Sweden)

    Pais Jorge

    2013-07-01

    Full Text Available Reflective cracking is a major concern for engineers facing the problem of road maintenance and rehabilitation. The problem appears due to the presence of cracks in the old pavement layers that propagate into the pavement overlay layer when traffic load passes over the cracks and due to the temperature variation. The stress concentration in the overlay just above the existing cracks is responsible for the appearance and crack propagation throughout the overlay. The analysis of the reflective cracking phenomenon is usually made by numerical modeling simulating the presence of cracks in the existing pavement and the stress concentration in the crack tip is assessed to predict either the cracking propagation rate or the expected fatigue life of the overlay. Numerical modeling to study reflective cracking is made by simulating one crack in the existing pavement and the loading is usually applied considering the shear mode of crack opening. Sometimes the simulation considers the mode I of crack opening, mainly when temperature effects are predominant.

  11. Recent advances in modelling creep crack growth

    International Nuclear Information System (INIS)

    Riedel, H.

    1988-08-01

    At the time of the previous International Conference on Fracture, the C* integral had long been recognized as a promising load parameter for correlating crack growth rates in creep-ductile materials. The measured crack growth rates as a function of C* and of the temperature could be understood on the basis of micromechanical models. The distinction between C*-controlled and K I -controlled creep crack growth had been clarified and first attempts had been made to describe creep crack growth in the transient regime between elastic behavior and steady-state creep. This paper describes the progress in describing transient crack growth including the effect of primary creep. The effect of crack-tip geometry changes by blunting and by crack growth on the crack-tip fields and on the validity of C* is analyzed by idealizing the growing-crack geometry by a sharp notch and using recent solutions for the notch-tip fields. A few new three-dimensional calculations of C* are cited and important theoretical points are emphasized regarding the three-dimensional fields at crack tips. Finally, creep crack growth is described by continuum-damage models for which similarity solutions can be obtained. Crack growth under small-scale creep conditions turns out to be difficult to understand. Slightly different models yield very different crack growth rates. (orig.) With 4 figs

  12. On multiple crack detection in beam structures

    Energy Technology Data Exchange (ETDEWEB)

    Moradi, Shapour; Kargozarfard, Mohammad [Shahid Chamran University, Ahvaz (Iran, Islamic Republic of)

    2013-01-15

    This study presents an inverse procedure to identify multiple cracks in beams using an evolutionary algorithm. By considering the crack detection procedure as an optimization problem, an objective function can be constructed based on the change of the eigenfrequencies and some strain energy parameters. Each crack is modeled by a rotational spring. The changes in natural frequencies due to the presence of the cracks are related to a damage index vector. Then, the bees algorithm, a swarm-based evolutionary optimization technique, is used to optimize the objective function and find the damage index vector, whose positive components show the number and position of the cracks. A second objective function is also optimized to find the crack depths. Several experimental studies on cracked cantilever beams are conducted to ensure the integrity of the proposed method. The results show that the number of cracks as well as their sizes and locations can be predicted well through this method.

  13. Increasing Weldability of Service-Aged Reformer Tubes by Partial Solution Annealing

    Science.gov (United States)

    Mostafaei, M.; Shamanian, M.; Purmohamad, H.; Amini, M.

    2016-04-01

    A dissimilar joint of 25Cr-35Ni/30Cr-48Ni (HP/HV) heat-resistant steels was evaluated. The investigations indicated that the as-cast HP alloy contained M7C3, M23C6, and NbC carbides and HV alloy with 5 wt.% tungsten, contained M23C6 and M6C carbides embedded in an austenitic matrix. After 8 years of ex-service aging at 1050 °C, the ductility of HP/HV reformer tubes was decreased dramatically, and thus, the repair welding of the aged HP/HV dissimilar joint was at a risk. In order to repair the aged reformer tubes and increase weldability properties, a new partial solution annealing treatment was designed. Mechanical testing results showed that partial solution annealing at 1200 °C for 6 h increased the elongation and toughness of the aged HP and HV alloys drastically. Also, a mechanism for constitutional liquation cracking in the heat-affected zones (HAZ) of the HP/HV dissimilar joint was proposed. In the HAZ of the aged HP/HV welded joint, the cracks around the locally melted carbides were initiated and propagated during carbides solidification at the cooling cycle of welding associated with the decrease in the ductility of the aged HP and HV alloys. In addition, Varestraint weldability test showed that the susceptibility to hot cracking was decreased with partial solution annealing.

  14. Endüstriyel İşletmelerde Franchising Model Önerisi: Hazır Beton Sektöründe Bir Uygulama

    Directory of Open Access Journals (Sweden)

    İpek Kazançoğlu

    2016-12-01

    Full Text Available Endüstriyel pazarda faaliyet gösteren firmaların daha hızlı büyüyerek, yeni pazarlara açılmasında franchising sistemi bir yeni bir satış, dağıtım kanalı olarak değerlendirilmektedir. Bu araştırmada amaç,  hazır beton sektöründe faaliyet gösteren bir firmanın franchising sistemini bir iş modeli olarak benimseme kararında dikkat etmesi gereken unsurları ve karşılaşılan zorlukları incelemektedir. Örnek olay çalışması olarak ele alınan çalışmada,  BATIBETON A.Ş. firmasının yedi yöneticiyle BATIBETON markasının franchising uygulamalarına ilişkin görüşlerini öğrenmek amacıyla derinlemesine görüşmeler yapılmıştır. Bu görüşmeler sonucunda, franchising sisteminin hazır beton sektöründe bir model önerisi olarak uygulanıp/uygulanmayacağı değerlendirilmiştir. Yapılan görüşmelerden elde edilen bulguların diğer endüstriyel işletmeler içinde geliştirilebilecek bir franchising iş modeli kararında etkili olabilecek faktörlerin anlaşılması yönünden uygulamaya katkı sağlayacağı düşünülmektedir.

  15. Comparison of crack arrest methodologies

    International Nuclear Information System (INIS)

    Anon.

    1979-01-01

    The ASTM Cooperative Test Program Data were used to compare the static (K/sub Ia/) and dynamic (K/sud ID/, K/sub IDm/) approaches to crack arrest. K/sub Ia/ is not dependent on K/sub Q/. This is consistent with the requirements of the static approach, but not the dynamic one which requires that K/sub Ia/ decrease with K/sub Q/ if K/sub ID/ (= K/sub IDm/) is a constant. K/sub ID/ increases systematically with K/sub Q/ at a rate that is consistent with calculations based on the use of a constant value for K/sub Ia/ which is equal to its measured mean value. Only in the limiting case of very short crack jumps (associated with very low average crack speeds) can K/sub ID/ be identified as a minimum value at which K/sub ID/ = K/sub IDm/. In this case K/sub IDm/ approx. K/sub Ia/ approx. K/sub Im/. The latter is the idealized minimum value of K that will support the continued propagation of a running crack

  16. The analysis of cracked structures

    International Nuclear Information System (INIS)

    Davidson, I.

    1974-01-01

    A brief review of the general problem of stable crack systems in many classes of structures, notably reinforced concrete structures, is made. Very simple methods of analysis are derived and some elaboration is described, as well as methods of optimising the calculations. Analytical methods are compared with experiments

  17. Cracks in functionally graded materials

    International Nuclear Information System (INIS)

    Bahr, H.-A.; Balke, H.; Fett, T.; Hofinger, I.; Kirchhoff, G.; Munz, D.; Neubrand, A.; Semenov, A.S.; Weiss, H.-J.; Yang, Y.Y.

    2003-01-01

    The weight function method is described to analyze the crack growth behavior in functionally graded materials and in particular materials with a rising crack growth resistance curve. Further, failure of graded thermal barrier coatings (TBCs) under cyclic surface heating by laser irradiation is modeled on the basis of fracture mechanics. The damage of both graded and non-graded TBCs is found to develop in several distinct stages: vertical cracking→delamination→blistering→spalling. This sequence can be understood as an effect of progressive shrinkage due to sintering and high-temperature creep during thermal cycling, which increases the energy-release rate for vertical cracks which subsequently turn into delamination cracks. The results of finite element modeling, taking into account the TBC damage mechanisms, are compatible with experimental data. An increase of interface fracture toughness due to grading and a decrease due to ageing have been measured in a four-point bending test modified by a stiffening layer. Correlation with the damage observed in cyclic heating is discussed. It is explained in which way grading is able to reduce the damage

  18. Severity parameters for steam cracking

    NARCIS (Netherlands)

    Golombok, M.; Bijl, J.L.M.; Kornegoor, M.

    2001-01-01

    There are several ways to measure severity in steam cracking which are all a function of residence time, temperature, and pressure. Many measures of severity are not practicable for experimental purposes. Our experimental study shows that methane make is the best measure of severity because it is an

  19. Steam hydrocarbon cracking and reforming

    NARCIS (Netherlands)

    Golombok, M.

    2004-01-01

    Many industrial chemical processes are taught as distinct contrasting reactions when in fact the unifying comparisons are greater than the contrasts. We examine steam hydrocarbon reforming and steam hydrocarbon cracking as an example of two processes that operate under different chemical reactivity

  20. Petrochemical promoters in catalytic cracking

    International Nuclear Information System (INIS)

    Gomez, Maria; Vargas, Clemencia; Lizcano, Javier

    2010-01-01

    This study is based on the current scheme followed by a refinery with available Catalytic Cracking capacity to process new feedstocks such as Straight Run Naphtha and Naphthas from FCC. These feedstocks are of petrochemical interest to produce Ethane, Ethylene, Propylene, i-Butane, Toluene and Xylene. To evaluate the potential of these new streams versus the Cracking-charged Residues, it was performed a detailed chemical analysis on the structural groups in carbons [C1-C12] at the reactor product obtained in pilot plant. A catalyst with and without Propylene Promoter Additive was used. This study analyzes the differences in the chemical composition of the feedstocks, relating them to the yield of each petrochemical product. Straight Run Naphthas with a high content of Naphthenes, and Paraffines n[C5-C12] and i[C7-C12] are selective to the production of i-Butane and Propane, while Naphthas from FCC with a high content of n[C5-C12]Olefins, i-Olefins, and Aromatics are more selective to Propylene, Toluene, and Xylene. Concerning Catalytic Cracking of Naphthas, the Additive has similar selectivity for all the petrochemical products, their yields increase by about one point with 4%wt of Additive, while in cracking of Residues, the Additive increases in three points Propylene yield, corresponding to a selectivity of 50% (?C3= / ?LPG).

  1. Fatigue crack growth in fiber reinforced plastics

    Science.gov (United States)

    Mandell, J. F.

    1979-01-01

    Fatigue crack growth in fiber composites occurs by such complex modes as to frustrate efforts at developing comprehensive theories and models. Under certain loading conditions and with certain types of reinforcement, simpler modes of fatigue crack growth are observed. These modes are more amenable to modeling efforts, and the fatigue crack growth rate can be predicted in some cases. Thus, a formula for prediction of ligamented mode fatigue crack growth rate is available.

  2. Dynamic photoelastic investigation of crack arrest

    International Nuclear Information System (INIS)

    Irwin, G.R.; Dally, J.W.; Kobayashi, T.; Fourney, W.L.

    1977-01-01

    Crack arrest and crack arrest toughness are of great interest, particularly for studies pertaining to safety of nuclear reactor pressure vessels. Investigations are needed in which the instantaneous values of stress intensity factor (K) can be observed during crack propagation and arrest. Such observations are possible if the test specimens are made from plates of a transparent photoelastic sensitive material. Values of K as a function of crack speed are shown for Homalite 100 and various epoxy blends. 9 figures

  3. Crack Propagation by Finite Element Method

    OpenAIRE

    H. Ricardo, Luiz Carlos

    2017-01-01

    Crack propagation simulation began with the development of the finite element method; the analyses were conducted to obtain a basic understanding of the crack growth. Today structural and materials engineers develop structures and materials properties using this technique. The aim of this paper is to verify the effect of different crack propagation rates in determination of crack opening and closing stress of an ASTM specimen under a standard suspension spectrum loading from FD&E SAE Keyh...

  4. Crack detection using image processing

    International Nuclear Information System (INIS)

    Moustafa, M.A.A

    2010-01-01

    This thesis contains five main subjects in eight chapters and two appendices. The first subject discus Wiener filter for filtering images. In the second subject, we examine using different methods, as Steepest Descent Algorithm (SDA) and the Wavelet Transformation, to detect and filling the cracks, and it's applications in different areas as Nano technology and Bio-technology. In third subject, we attempt to find 3-D images from 1-D or 2-D images using texture mapping with Open Gl under Visual C ++ language programming. The fourth subject consists of the process of using the image warping methods for finding the depth of 2-D images using affine transformation, bilinear transformation, projective mapping, Mosaic warping and similarity transformation. More details about this subject will be discussed below. The fifth subject, the Bezier curves and surface, will be discussed in details. The methods for creating Bezier curves and surface with unknown distribution, using only control points. At the end of our discussion we will obtain the solid form, using the so called NURBS (Non-Uniform Rational B-Spline); which depends on: the degree of freedom, control points, knots, and an evaluation rule; and is defined as a mathematical representation of 3-D geometry that can accurately describe any shape from a simple 2-D line, circle, arc, or curve to the most complex 3-D organic free-form surface or (solid) which depends on finding the Bezier curve and creating family of curves (surface), then filling in between to obtain the solid form. Another representation for this subject is concerned with building 3D geometric models from physical objects using image-based techniques. The advantage of image techniques is that they require no expensive equipment; we use NURBS, subdivision surface and mesh for finding the depth of any image with one still view or 2D image. The quality of filtering depends on the way the data is incorporated into the model. The data should be treated with

  5. BWR pipe crack remedies evaluation

    International Nuclear Information System (INIS)

    Shack, W.J.; Kassner, T.F.; Maiya, P.S.; Park, J.Y.; Ruther, W.; Kuzay, T.; Rybicki, E.F.; Stonesifer, R.B.

    1988-01-01

    Piping in light-water-reactor power systems has been affected by several types of environmental degradation. This paper presents results from studies of (1) stress corrosion crack growth in fracture mechanics specimens of modified Type 347 SS and Type 304/308L SS weld overlay material, (2) heat-to-heat variations in stress corrosion cracking (SCC) of Types 316NG and 347 SS, (3) SCC of sensitized Type 304 SS in water with cupric ion or organic acid impurities, (4) electrochemical potential (ECP) measurements under gamma irradiation, (5) SCC of ferritic steels, (6) strain-controlled fatigue of Type 316NG SS in air at ambient temperature, and (7) through-wall residual stress measurements and finite-element calculation of residual stresses in weldments treated by a mechanical stress improvement process (MSIP). Fracture-mechanics crack-growth-rate tests on Type 316NG SS have shown that transgranular cracking can occur even in high purity environments, whereas no crack growth was observed in Type 347 SS even in impurity environments. In tests on weld overlay specimens, no cracks penetrated into the overlay even in impurity environments. Instead, the cracks branched when they approached the overlay, and then grew parallel to interface. In SCC tests on sensitized Type 304 SS, cupric ions at concentrations greater than ∼1 ppm were found to be deleterious, whereas organic acids at this concentration were not detrimental. Tests on several ferritic steels indicate a strong correlation between the sulfur content of the steels and susceptibility to SCC. External gamma radiation fields produced a large positive shift in the ECP of Type 304 SS at low dissolved-oxygen concentrations (<5 ppb), whereas in the absence of an external gamma field there was no difference in the ECP values of irradiated and nonirradiated material. Fatigue data for Type 316NG SS are consistent with the ASME code mean curve at high strains, but fall below the curve at low strains. Calculations of the

  6. Correction to the crack extension direction in numerical modelling of mixed mode crack paths

    DEFF Research Database (Denmark)

    Lucht, Tore; Aliabadi, M.H.

    2007-01-01

    In order to avoid introduction of an error when a local crack-growth criterion is used in an incremental crack growth formulation, each straight crack extension would have to be infinitesimal or have its direction corrected. In this paper a new procedure to correct the crack extension direction...

  7. Fatigue crack growth from a cracked elastic particle into a ductile matrix

    NARCIS (Netherlands)

    Groh, S.; Olarnrithinun, S.; Curtin, W. A.; Needleman, A.; Deshpande, V. S.; Van der Giessen, E.

    2008-01-01

    The monotonic and cyclic crack growth rate of cracks is strongly influenced by the microstructure. Here, the growth of cracks emanating from pre-cracked micron-scale elastic particles and growing into single crystals is investigated, with a focus on the effects of (i) plastic confinement due to the

  8. Assessment of cracking in dissimilar metal welds

    International Nuclear Information System (INIS)

    Jenssen, Anders; Norrgaard, K.; Lagerstroem, J.; Embring, G.; Tice, D.R.

    2001-08-01

    During the refueling in 2000, indications were observed by non-destructive testing at four locations in the reactor pressure vessel (RPV) nozzle to safe end weld in Ringhals 4. All indications were confined to the outlet nozzle (hotleg) oriented at 25 deg, a nozzle with documented repair welding. Six boat samples were removed from the four locations, and the samples were subsequently subjected to a metallographic examination. The objectives were to establish the fracture morphology, and if possible the root cause for cracking. The examination revealed that cracks were present at all four boat sample locations and that they all were confined to the weld metal, alloy 182. Cracking extended in the axial direction of the safe-end. There was no evidence of any cracks extending into the RPV-steel, or the stainless steel safe-end. All cracking was interdendritic and significantly branched. Among others, these observations strongly suggested crack propagation mainly was caused by interdendritic stress corrosion cracking. In addition, crack type defects and isolated areas on the fracture surfaces suggested the presence of hot cracking, which would have been formed during fabrication. The reason for crack initiation could not be established based on the boat samples examined. However, increased stress levels due to repair welding, cold work from grinding, and defects produced during fabrication, e. g. hot cracks, may alone or in combination have contributed to crack initiation

  9. Solidification cracking in austenitic stainless steel welds

    Indian Academy of Sciences (India)

    M. Senthilkumar (Newgen Imaging) 1461 1996 Oct 15 13:05:22

    Hot cracking in stainless steel welds is caused by low-melting eutectics containing impurities such as S, ... Total crack length (TCL), used extensively in hot cracking assessment, exhibits greater variability due to ... behaviour appear to be complex and the mechanisms thereof are not completely under- stood. Development of ...

  10. Universal Shapes formed by Interacting Cracks

    Science.gov (United States)

    Fender, Melissa; Lechenault, Frederic; Daniels, Karen

    2011-03-01

    Brittle failure through multiple cracks occurs in a wide variety of contexts, from microscopic failures in dental enamel and cleaved silicon to geological faults and planetary ice crusts. In each of these situations, with complicated curvature and stress geometries, pairwise interactions between approaching cracks nonetheless produce characteristically curved fracture paths known in the geologic literature as en passant cracks. While the fragmentation of solids via many interacting cracks has seen wide investigation, less attention has been paid to the details of individual crack-crack interactions. We investigate the origins of this widely observed crack pattern using a rectangular elastic plate which is notched on each long side and then subjected to quasistatic uniaxial strain from the short side. The two cracks propagate along approximately straight paths until the pass each other, after which they curve and release a lenticular fragment. We find that, for materials with diverse mechanical properties, the shape of this fragment has an aspect ratio of 2:1, with the length scale set by the initial cracks offset s and the time scale set by the ratio of s to the pulling velocity. The cracks have a universal square root shape, which we understand by using a simple geometric model and the crack-crack interaction.

  11. Problems of procedure for studying crack resistance

    International Nuclear Information System (INIS)

    Babak, A.V.; Uskov, E.I.

    1984-01-01

    Procedures are developed for studying crack resistance in sintered hot-worked tungsten within 20-2200 deg C. Certain structural properties of the installation for studying high-temperature crack resistance of tungsten are considered. Technological peculiarities of eccentric tensile strength of tungsten specimens and methodical peculiarities of initjation and fixation of initial cracks in specimens of different tungsten alloys are studied

  12. Delayed hydride cracking: theoretical model testing to predict cracking velocity

    International Nuclear Information System (INIS)

    Mieza, Juan I.; Vigna, Gustavo L.; Domizzi, Gladys

    2009-01-01

    Pressure tubes from Candu nuclear reactors as any other component manufactured with Zr alloys are prone to delayed hydride cracking. That is why it is important to be able to predict the cracking velocity during the component lifetime from parameters easy to be measured, such as: hydrogen concentration, mechanical and microstructural properties. Two of the theoretical models reported in literature to calculate the DHC velocity were chosen and combined, and using the appropriate variables allowed a comparison with experimental results of samples from Zr-2.5 Nb tubes with different mechanical and structural properties. In addition, velocities measured by other authors in irradiated materials could be reproduced using the model described above. (author)

  13. Comparison of thermal cracking and hydro-cracking yield distributions

    Energy Technology Data Exchange (ETDEWEB)

    Romero, S.; Sayles, S. [KBC Advanced Technologies Inc., Houston, TX (United States)

    2009-07-01

    Operators of bitumen upgraders are faced with the challenge of obtaining maximum performance from existing equipment whose performance is already pushed to the limits. The main constraint is the primary upgrader processes, notably coking and hydrocracking. Under the current economic conditions, funding for new equipment is difficult. However, changes can be made to optimize unit performance by better understanding the basic kinetics in thermal cracking and hydrocracking. This paper reviewed the yield distribution differences between thermal cracking and hydrocracking to provide insight into the basic components of operational changes. The objective was to compare yields, product quality distributions and the elemental balances. The opportunities to increase production and improve performance were then analyzed quantitatively within the existing unit equipment limits. tabs., figs.

  14. Eğitsel Değerlendirme ve Bireyselleştirilmiş Eğitim Programı Hazırlama Süreci

    Directory of Open Access Journals (Sweden)

    Tevhide Kargın

    2007-01-01

    Full Text Available Eğitsel değerlendirme süreci, engelli ya da risk durumunda olduğundan şüphe edilen çocukları ilk belirleme aşamasından başlayarak, gönderme öncesi süreç, gönderme, ayrıntılı değerlendirme, özel eğitim hizmetleri için uygunluğuna karar verme, yerleştirme, bireyselleştirilmiş eğitim programı hazırlama, uygulama ve değerlendirme-izleme aşamalarından oluşan bir süreci tanımlamak amacıyla kullanılan bir terimdir. Makalede bu aşamalar tanımlanmış ve her bir aşamada dikkat edilmesi gereken önemli noktalar vurgulanmaya çalışılmıştır. Assessment procedures consist of screening, pre-referral, referral, evaluation, eligibility determination, placement, developing, implementation and monitoring of the individualized education programs (IEP, in this article all these steps were defined and the important issues in each step were emphasized.

  15. Analysis of crack opening stresses for center- and edge-crack tension specimens

    Directory of Open Access Journals (Sweden)

    Tong Di-Hua

    2014-04-01

    Full Text Available Accurate determination of crack opening stress is of central importance to fatigue crack growth analysis and life prediction based on the crack-closure model. This paper studies the crack opening behavior for center- and edge-crack tension specimens. It is found that the crack opening stress is affected by the crack tip element. By taking the crack tip element into account, a modified crack opening stress equation is given for the center-crack tension specimen. Crack surface displacement equations for an edge crack in a semi-infinite plate under remote uniform tension and partially distributed pressure are derived by using the weight function method. Based on these displacements, a crack opening stress equation for an edge crack in a semi-infinite plate under uniform tension has been developed. The study shows that the crack opening stress is geometry-dependent, and the weight function method provides an effective and reliable tool to deal with such geometry dependence.

  16. Crack modeling of rotating blades with cracked hexahedral finite element method

    Science.gov (United States)

    Liu, Chao; Jiang, Dongxiang

    2014-06-01

    Dynamic analysis is the basis in investigating vibration features of cracked blades, where the features can be applied to monitor health state of blades, detect cracks in an early stage and prevent failures. This work presents a cracked hexahedral finite element method for dynamic analysis of cracked blades, with the purpose of addressing the contradiction between accuracy and efficiency in crack modeling of blades in rotor system. The cracked hexahedral element is first derived with strain energy release rate method, where correction of stress intensity factors of crack front and formulation of load distribution of crack surface are carried out to improve the modeling accuracy. To consider nonlinear characteristics of time-varying opening and closure effects caused by alternating loads, breathing function is proposed for the cracked hexahedral element. Second, finite element method with contact element is analyzed and used for comparison. Finally, validation of the cracked hexahedral element is carried out in terms of breathing effects of cracked blades and natural frequency in different crack depths. Good consistency is acquired between the results with developed cracked hexahedral element and contact element, while the computation time is significantly reduced in the previous one. Therefore, the developed cracked hexahedral element achieves good accuracy and high efficiency in crack modeling of rotating blades.

  17. Acquisition of Inertia by a Moving Crack

    Science.gov (United States)

    Goldman, Tamar; Livne, Ariel; Fineberg, Jay

    2010-03-01

    We experimentally investigate the dynamics of “simple” tensile cracks. Within an effectively infinite medium, a crack’s dynamics perfectly correspond to inertialess behavior predicted by linear elastic fracture mechanics. Once a crack interacts with waves that it generated at earlier times, this description breaks down. Cracks then acquire inertia and sluggishly accelerate. Crack inertia increases with crack speed v and diverges as v approaches its limiting value. We show that these dynamics are in excellent accord with an equation of motion derived in the limit of an infinite strip [M. Marder, Phys. Rev. Lett. 66, 2484 (1991)PRLTAO0031-900710.1103/PhysRevLett.66.2484].

  18. Factors controlling nitrate cracking of mild steel

    International Nuclear Information System (INIS)

    Donovan, J.A.

    1977-01-01

    Nitrite and hydroxide ions inhibit the growth of nitrate stress corrosion cracks in mild steel. Crack growth measurements showed that sufficient concentrations of nitrite and hydroxide ions can prevent crack growth; however, insufficient concentrations of these ions did not influence the Stage II growth rate or the threshold stress intensity, but extended the initiation time. Stage III growth was discontinuous. Oxide formed in the grain boundaries ahead of the crack tip and oxide dissolution (Stage II) and fracture (Stage III) are the proposed mechanisms of nitrate stress corrosion crack growth

  19. Crack Propagation by Finite Element Method

    Directory of Open Access Journals (Sweden)

    Luiz Carlos H. Ricardo

    2018-01-01

    Full Text Available Crack propagation simulation began with the development of the finite element method; the analyses were conducted to obtain a basic understanding of the crack growth. Today structural and materials engineers develop structures and materials properties using this technique. The aim of this paper is to verify the effect of different crack propagation rates in determination of crack opening and closing stress of an ASTM specimen under a standard suspension spectrum loading from FDandE SAE Keyhole Specimen Test Load Histories by finite element analysis. To understand the crack propagation processes under variable amplitude loading, retardation effects are observed

  20. Environmentally assisted cracking of LWR materials

    International Nuclear Information System (INIS)

    Chopra, O.K.; Chung, H.M.; Kassner, T.F.; Shack, W.J.

    1995-12-01

    Research on environmentally assisted cracking (EAC) of light water reactor materials has focused on (a) fatigue initiation in pressure vessel and piping steels, (b) crack growth in cast duplex and austenitic stainless steels (SSs), (c) irradiation-assisted stress corrosion cracking (IASCC) of austenitic SSs, and (d) EAC in high- nickel alloys. The effect of strain rate during different portions of the loading cycle on fatigue life of carbon and low-alloy steels in 289 degree C water was determined. Crack growth studies on wrought and cast SSs have been completed. The effect of dissolved-oxygen concentration in high-purity water on IASCC of irradiated Type 304 SS was investigated and trace elements in the steel that increase susceptibility to intergranular cracking were identified. Preliminary results were obtained on crack growth rates of high-nickel alloys in water that contains a wide range of dissolved oxygen and hydrogen concentrations at 289 and 320 degree C. The program on Environmentally Assisted Cracking of Light Water Reactor Materials is currently focused on four tasks: fatigue initiation in pressure vessel and piping steels, fatigue and environmentally assisted crack growth in cast duplex and austenitic SS, irradiation-assisted stress corrosion cracking of austenitic SSs, and environmentally assisted crack growth in high-nickel alloys. Measurements of corrosion-fatigue crack growth rates (CGRs) of wrought and cast stainless steels has been essentially completed. Recent progress in these areas is outlined in the following sections

  1. Finite element simulation for creep crack growth

    International Nuclear Information System (INIS)

    Miyazaki, Noriyuki; Sasaki, Toru; Nakagaki, Michihiko; Brust, F.W.

    1992-01-01

    A finite element method was applied to a generation phase simulation of creep crack growth. Experimental data on creep crack growth in a 1Cr-1Mo-1/4V steel compact tension specimen were numerically simulated using a node-release technique and the variations of various fracture mechanics parameters such as CTOA, J, C * and T * during creep crack growth were calculated. The path-dependencies of the integral parameters J, C * and T * were also obtained to examine whether or not they could characterize the stress field near the tip of a crack propagating under creep condition. The following conclusions were obtained from the present analysis. (1) The J integral shows strong path-dependency during creep crack growth, so that it is does not characterize creep crack growth. (2) The C * integral shows path-dependency to some extent during creep crack growth even in the case of Norton type steady state creep law. Strictly speaking, we cannot use it as a fracture mechanics parameter characterizing creep crack growth. It is, however, useful from the practical viewpoint because it correlates well the rate of creep crack growth. (3) The T * integral shows good path-independency during creep crack growth. Therefore, it is a candidate for a fracture mechanics parameter characterizing creep crack growth. (author)

  2. Nonlocal Effects of Crack Curving.

    Science.gov (United States)

    1982-07-01

    close vTcinity of the crack tip. Supported by the Office of Naval Research. 2 For brittle solids, a fracture criterion based on the maximum tensile...Reidel Pubi. Co. Dordrecht. Holland. pp. 271-318, 1978. [13] A.S. Jayatilaka, Fracture of Engineering Brittle Materials, Appl. Sci. Publishers, London...Crescent leach Road, Glen Cove * Long Island, New Tork 11542 Commanding Officer (2) U.s Amy Research Office PO, Sax 12211 Research Triangle Park. C 27709 8

  3. Hydrogen-induced cracking: 2

    International Nuclear Information System (INIS)

    Puls, M.P.

    1984-12-01

    There is a strong motivation for understanding the factors controlling zirconium hydride reorientation under stress because of the important role this plays in hydrogen-induced crack growth and/or crack initiation in zirconium and its alloys, particularly under thermal cycling conditions. Following an approach developed by Sauthoff, an analysis of the orienting effect of external stress on the nucleation, growth and coarsening of γ- and delta-zirconium hydride precipitates in zirconium and its alloys is presented. The analysis is based on a previous theoretical study of some of the factors affecting hydride solubility in stressed and unstressed solids. Expressions are derived for the effect of stress on nucleation, growth and coarsening. We conclude, on the basis of these that the preferential orientation of hydride precipitates under stress is most efficient during the nucleation stage. The reason for this is that the overall driving force for nucleation, for the chosen parameters and the usual experimental conditions, is fairly small. Therefore, the driving force for orientating under stress can be a substantial fraction of the overall driving force. The analysis shows that hydride growth is unlikely to play a role in preferential orientation, but coarsening could be important under carefully chosen experimental conditions, which may be relevant to the hydride-cracking process

  4. The Growth of Small Corrosion Fatigue Cracks in Alloy 7075

    Science.gov (United States)

    Piascik, Robert S.

    2015-01-01

    The corrosion fatigue crack growth characteristics of small (greater than 35 micrometers) surface and corner cracks in aluminum alloy 7075 is established. The early stage of crack growth is studied by performing in situ long focal length microscope (500×) crack length measurements in laboratory air and 1% sodium chloride (NaCl) environments. To quantify the "small crack effect" in the corrosive environment, the corrosion fatigue crack propagation behavior of small cracks is compared to long through-the-thickness cracks grown under identical experimental conditions. In salt water, long crack constant K(sub max) growth rates are similar to small crack da/dN.

  5. S-N Fatigue and Fatigue Crack Propagation Behaviors of X80 Steel at Room and Low Temperatures

    Science.gov (United States)

    Jung, Dae-Ho; Kwon, Jae-Ki; Woo, Nam-Sub; Kim, Young-Ju; Goto, Masahiro; Kim, Sangshik

    2014-02-01

    In the present study, the S-N fatigue and the fatigue crack propagation (FCP) behaviors of American Petroleum Institute X80 steel were examined in the different locations of the base metal (BM), weld metal (WM), and heat-affected zone (HAZ) at 298 K, 223 K, and 193 K (25 °C, -50 °C, and -80 °C). The resistance to S-N fatigue of X80 BM specimen increased greatly with decreasing temperature from 298 K to 193 K (25 °C to -80 °C) and showed a strong dependency on the flow strength (½(yield strength + tensile strength)). The FCP rates of X80 BM specimen were substantially reduced with decreasing temperature from 298 K to 223 K (25 °C to -50 °C) over the entire ∆ K regime, while further reduction in FCP rates was not significant with temperature from 223 K to 193 K (-50 °C to -80 °C). The FCP rates of the X80 BM and the WM specimens were comparable with each other, while the HAZ specimen showed slightly better FCP resistance than the BM and the WM specimens over the entire ∆K regime at 298 K (25 °C). Despite the varying microstructural characteristics of each weld location, the residual stress appeared to be a controlling factor to determine the FCP behavior. The FCP behaviors of high strength X80 steel were discussed based on the microstructural and the fractographic observations.

  6. Quarter elliptical crack growth using three dimensional finite element method and crack closure technique

    Energy Technology Data Exchange (ETDEWEB)

    Gozin, Mohammad-Hosein; Aghaie-Khafri, Mehrdad [K. N. Toosi University of Technology, Tehran (Korea, Republic of)

    2014-06-15

    Shape evolution of a quarter-elliptical crack emanating from a hole is studied. Three dimensional elastic-plastic finite element analysis of the fatigue crack closure was considered and the stress intensity factor was calculated based on the duplicated elastic model at each crack tip node. The crack front node was advanced proportional to the imposed effective stress intensity factor. Remeshing was applied at each step of the crack growth and solution mapping algorithm was considered. Crack growth retardation at free surfaces was successfully observed. A MATLAB-ABAQUS interference code was developed for the first time to perform crack growth on the basis of crack closure. Simulation results indicated that crack shape is sensitive to the remeshing strategy. Predictions based on the proposed models were in good agreement with Carlson's experiments results.

  7. Crack propagation in teeth: a comparison of perimortem and postmortem behavior of dental materials and cracks.

    Science.gov (United States)

    Hughes, Cris E; White, Crystal A

    2009-03-01

    This study presents a new method for understanding postmortem heat-induced crack propagation patterns in teeth. The results demonstrate that patterns of postmortem heat-induced crack propagation differ from perimortem and antemortem trauma-induced crack propagation patterns. Dental material of the postmortem tooth undergoes dehydration leading to a shrinking and more brittle dentin material and a weaker dentin-enamel junction. Dentin intertubule tensile stresses are amplified by the presence of the pulp cavity, and initiates crack propagation from the internal dentin, through the dentin-enamel junction and lastly the enamel. In contrast, in vivo perimortem and antemortem trauma-induced crack propagation initiates cracking from the external surface of the enamel toward the dentin-enamel junction where the majority of the energy of the crack is dissipated, eliminating the crack's progress into the dentin. These unique patterns of crack propagation can be used to differentiate postmortem taphonomy-induced damage from antemortem and perimortem trauma in teeth.

  8. Vibration based algorithm for crack detection in cantilever beam containing two different types of cracks

    Science.gov (United States)

    Behzad, Mehdi; Ghadami, Amin; Maghsoodi, Ameneh; Michael Hale, Jack

    2013-11-01

    In this paper, a simple method for detection of multiple edge cracks in Euler-Bernoulli beams having two different types of cracks is presented based on energy equations. Each crack is modeled as a massless rotational spring using Linear Elastic Fracture Mechanics (LEFM) theory, and a relationship among natural frequencies, crack locations and stiffness of equivalent springs is demonstrated. In the procedure, for detection of m cracks in a beam, 3m equations and natural frequencies of healthy and cracked beam in two different directions are needed as input to the algorithm. The main accomplishment of the presented algorithm is the capability to detect the location, severity and type of each crack in a multi-cracked beam. Concise and simple calculations along with accuracy are other advantages of this method. A number of numerical examples for cantilever beams including one and two cracks are presented to validate the method.

  9. Application of acoustic emission to hydride cracking

    International Nuclear Information System (INIS)

    Sagat, S.; Ambler, J.F.R.; Coleman, C.E.

    1986-07-01

    Acoustic emission has been used for over a decade to study delayed hydride cracking (DHC) in zirconium alloys. At first acoustic emission was used primarily to detect the onset of DHC. This was possible because DHC was accompanied by very little plastic deformation of the material and furthermore the amplitudes of the acoustic pulses produced during cracking of the brittle hydride phase were much larger than those from dislocation motion and twinning. Acoustic emission was also used for measuring crack growth when it was found that for a suitable amplitude threshold, the total number of acoustic emission counts was linearly related to the cracked area. Once the proportionality constant was established, the acoustic counts could be converted to the crack length. Now the proportionality between the count rate and the crack growth rate is used to provide feedback between the crack length and the applied load, using computer technology. In such a system, the stress at the crack tip can be maintained constant during the test by adjusting the applied load as the crack progresses, or it can be changed in a predetermined manner, for example, to measure the threshold stress for cracking

  10. Fatigue crack propagation behavior under creep conditions

    International Nuclear Information System (INIS)

    Ohji, Kiyotsugu; Kubo, Shiro

    1991-01-01

    The crack propagation behavior of the SUS 304 stainless steel under creep-fatigue conditions was reviewed. Cracks propagated either in purely time-dependent mode or in purely cycle-dependent mode, depending on loading conditions. The time-dependent crack propagation rate was correlated with modified J-integral J * and the cycle-dependent crack propagation rate was correlated with J-integral range ΔJ f . Threshold was observed in the cycle-dependent crack propagation, and below this threshold the time-dependent crack propagation appeared. The crack propagation rates were uniquely characterized by taking the effective values of J * and ΔJ f , when crack closure was observed. Change in crack propagation mode occurred reversibly and was predicted by the competitive damage model. The threshold disappeared and the cycle-dependent crack propagation continued in a subthreshold region under variable amplitude conditions, where the threshold was interposed between the maximum and minimum ΔJ f . (orig.)

  11. Effects of δ-hydride precipitation at a crack tip on crack propagation in delayed hydride cracking of Zircaloy-2

    Energy Technology Data Exchange (ETDEWEB)

    Kubo, T., E-mail: kubo@nfd.co.jp [Nippon Nuclear Fuel Development Co., Ltd., 2163 Narita-cho, Oarai-machi, Ibaraki 311-1313 (Japan); Kobayashi, Y. [M.O.X. Co., Ltd., 1828-520 Hirasu-cho, Mito, Ibaraki 311-0853 (Japan)

    2013-08-15

    Highlights: • Steady state crack velocity of delayed hydride cracking in Zircaloy-2 was analyzed. • A large stress peak is induced at an end of hydride by volume expansion of hydride. • Hydrogen diffuses to the stress peak, thereby accelerating steady hydride growth. • Crack velocity was estimated from the calculated hydrogen flux into the stress peak. • There was good agreement between calculation results and experimental data. -- Abstract: Delayed hydride cracking (DHC) of Zircaloy-2 is one possible mechanism for the failure of boiling water reactor fuel rods in ramp tests at high burnup. Analyses were made for hydrogen diffusion around a crack tip to estimate the crack velocity of DHC in zirconium alloys, placing importance on effects of precipitation of δ-hydride. The stress distribution around the crack tip is significantly altered by precipitation of hydride, which was strictly analyzed using a finite element computer code. Then, stress-driven hydrogen diffusion under the altered stress distribution was analyzed by a differential method. Overlapping of external stress and hydride precipitation at a crack tip induces two stress peaks; one at a crack tip and the other at the front end of the hydride precipitate. Since the latter is larger than the former, more hydrogen diffuses to the front end of the hydride precipitate, thereby accelerating hydride growth compared with that in the absence of the hydride. These results indicated that, after hydride was formed in front of the crack tip, it grew almost steadily accompanying the interaction of hydrogen diffusion, hydride growth and the stress alteration by hydride precipitation. Finally, crack velocity was estimated from the calculated hydrogen flux into the crack tip as a function of temperature, stress intensity factor and material strength. There was qualitatively good agreement between calculation results and experimental data.

  12. Crack turning in integrally stiffened aircraft structures

    Science.gov (United States)

    Pettit, Richard Glen

    Current emphasis in the aircraft industry toward reducing manufacturing cost has created a renewed interest in integrally stiffened structures. Crack turning has been identified as an approach to improve the damage tolerance and fail-safety of this class of structures. A desired behavior is for skin cracks to turn before reaching a stiffener, instead of growing straight through. A crack in a pressurized fuselage encounters high T-stress as it nears the stiffener---a condition favorable to crack turning. Also, the tear resistance of aluminum alloys typically varies with crack orientation, a form of anisotropy that can influence the crack path. The present work addresses these issues with a study of crack turning in two-dimensions, including the effects of both T-stress and fracture anisotropy. Both effects are shown to have relation to the process zone size, an interaction that is central to this study. Following an introduction to the problem, the T-stress effect is studied for a slightly curved semi-infinite crack with a cohesive process zone, yielding a closed form expression for the future crack path in an infinite medium. For a given initial crack tip curvature and tensile T-stress, the crack path instability is found to increase with process zone size. Fracture orthotropy is treated using a simple function to interpolate between the two principal fracture resistance values in two-dimensions. An extension to three-dimensions interpolates between the six principal values of fracture resistance. Also discussed is the transition between mode I and mode II fracture in metals. For isotropic materials, there is evidence that the crack seeks out a direction of either local symmetry (pure mode I) or local asymmetry (pure mode II) growth. For orthotropic materials the favored states are not pure modal, and have mode mixity that is a function of crack orientation. Drawing upon these principles, two crack turning prediction approaches are extended to include fracture

  13. On applicability of crack shape characterization rules for multiple in-plane surface cracks

    International Nuclear Information System (INIS)

    Kim, Jong Min; Choi, Suhn; Park, Keun Bae; Choi, Jae Boong; Huh, Nam Su

    2009-01-01

    The fracture mechanics assessment parameters, such as the elastic stress intensity factor and the elastic-plastic J-integral, for a surface crack can be significantly affected by adjacent cracks. Regarding such an interaction effect, the relative distance between adjacent cracks, crack aspect ratio and loading condition were known to be important factors for multiple cracks, which affects the fracture mechanics assessment parameters. Although several guidance (ASME Sec. XI, BS7910, British Energy R6 and API RP579) on a crack interaction effect (crack combination rule) have been proposed and used for assessing the interaction effect, each guidance provides different rules for combining multiple surface cracks into a single surface crack. Based on the systematic elastic and elastic-plastic finite element analyses, the present study investigated the acceptability of the crack combination rules provided in the existing guidance, and the relevant recommendations on a crack interaction for in-plane surface cracks in a plate were discussed. To quantify the interaction effect, the elastic stress intensity factor and elastic-plastic J-integral along the crack front were used. As for the loading condition, only axial tension was considered. As a result, BS7910 seems to provide the most relevant crack combination rule for in-plane dual surface cracks, whereas API RP579 provides the most conservative results. In particular, ASME Sec. XI still seems to have some room for a revision to shorten the critical distance between two adjacent cracks for a crack combination. The overall tendency of the elastic-plastic analyses results is identical to that of the elastic analyses results.

  14. The fatigue life and fatigue crack through thickness behavior of a surface cracked plate, 2

    International Nuclear Information System (INIS)

    Nam, Ki-Woo; Fujibayashi, Shinpei; Ando, Kotoji; Ogura, Nobukazu.

    1987-01-01

    Most structures have a region where stresses concentrate, and the probability of fatigue crack initiation may be higher than in other parts. Therefore, to improve the reliability of an LBB design, it is necessary to evaluate the growth and through thickness behavior of fatigue cracks in the stress concentration part. In this paper, a fatigue crack growth test at a stress concentration region has been made on 3 % NiCrMo and HT 80 steel. Stress concentration is caused by a fillet on the plate. The main results obtained are as follows : (1) Before cracking through the plate thickness, stress concentration has a remarkable effect on the fatigue crack growth behavior and it flatens the shape of a surface crack. The crack growth behavior can be explained quantatively by using the Newman-Raju equation and the stress resolving method proposed by ASME B and P Code SecXI. (2) The da/dN-ΔK relation obtained in a stress concentration specimen shows good agreement with that obtained in a surface cracked smooth specimen. (3) It is shown that stress concentration caused by a fillet has little effect on the crack growth rate after cracking through the plate thickness. (4) By using the K value based on eq. (1), (2), particular crack growth behavior and the change in crack shape after cracking through thickness can be explained quantatively. (author)

  15. Crack formation and prevention in colloidal drops

    Science.gov (United States)

    Kim, Jin Young; Cho, Kun; Ryu, Seul-A.; Kim, So Youn; Weon, Byung Mook

    2015-08-01

    Crack formation is a frequent result of residual stress release from colloidal films made by the evaporation of colloidal droplets containing nanoparticles. Crack prevention is a significant task in industrial applications such as painting and inkjet printing with colloidal nanoparticles. Here, we illustrate how colloidal drops evaporate and how crack generation is dependent on the particle size and initial volume fraction, through direct visualization of the individual colloids with confocal laser microscopy. To prevent crack formation, we suggest use of a versatile method to control the colloid-polymer interactions by mixing a nonadsorbing polymer with the colloidal suspension, which is known to drive gelation of the particles with short-range attraction. Gelation-driven crack prevention is a feasible and simple method to obtain crack-free, uniform coatings through drying-mediated assembly of colloidal nanoparticles.

  16. Online Bridge Crack Monitoring with Smart Film

    Directory of Open Access Journals (Sweden)

    Benniu Zhang

    2013-01-01

    Full Text Available Smart film crack monitoring method, which can be used for detecting initiation, length, width, shape, location, and propagation of cracks on real bridges, is proposed. Firstly, the fabrication of the smart film is developed. Then the feasibility of the method is analyzed and verified by the mechanical sensing character of the smart film under the two conditions of normal strain and crack initiation. Meanwhile, the coupling interference between parallel enameled wires of the smart film is discussed, and then low-frequency detecting signal and the custom communication protocol are used to decrease interference. On this basis, crack monitoring system with smart film is designed, where the collected crack data is sent to the remote monitoring center and the cracks are simulated and recurred. Finally, the monitoring system is applied to six bridges, and the effects are discussed.

  17. Fluid structural response of axially cracked cylinders

    International Nuclear Information System (INIS)

    Garnich, M.R.; Simonen, F.A.

    1985-03-01

    The fluid structural (FS) response of a cylindrical pressure vessel to a suddenly occurring longitudinal through-wall crack is predicted. The effects of vessel internals and depressurization of the compressed water on dynamic crack opening displacements are investigated. A three dimensional (3D) structural finite element model is used as a basis for the development of a two dimensional (2D) FS model. A slice of the vessel taken at the crack midspan and normal to the cylinder axis is modeled. Crack opening displacements are compared between the 2D and 3D models, between the different assumptions about fluid depressurization, and between the static and dynamic solutions. The results show that effects of dynamic amplification associated with the sudden opening of the crack in the cylinder are largely offset by the local depressurization of the fluid adjacent to the crack

  18. Adaptive numerical modeling of dynamic crack propagation

    International Nuclear Information System (INIS)

    Adouani, H.; Tie, B.; Berdin, C.; Aubry, D.

    2006-01-01

    We propose an adaptive numerical strategy that aims at developing reliable and efficient numerical tools to model dynamic crack propagation and crack arrest. We use the cohesive zone theory as behavior of interface-type elements to model crack. Since the crack path is generally unknown beforehand, adaptive meshing is proposed to model the dynamic crack propagation. The dynamic study requires the development of specific solvers for time integration. As both geometry and finite element mesh of the studied structure evolve in time during transient analysis, the stability behavior of dynamic solver becomes a major concern. For this purpose, we use the space-time discontinuous Galerkin finite element method, well-known to provide a natural framework to manage meshes that evolve in time. As an important result, we prove that the space-time discontinuous Galerkin solver is unconditionally stable, when the dynamic crack propagation is modeled by the cohesive zone theory, which is highly non-linear. (authors)

  19. A probabilistic model of brittle crack formation

    Science.gov (United States)

    Chudnovsky, A.; Kunin, B.

    1987-01-01

    Probability of a brittle crack formation in an elastic solid with fluctuating strength is considered. A set Omega of all possible crack trajectories reflecting the fluctuation of the strength field is introduced. The probability P(X) that crack penetration depth exceeds X is expressed as a functional integral over Omega of a conditional probability of the same event taking place along a particular path. Various techniques are considered to evaluate the integral. Under rather nonrestrictive assumptions, the integral is reduced to solving a diffusion-type equation. A new characteristic of fracture process, 'crack diffusion coefficient', is introduced. An illustrative example is then considered where the integration is reduced to solving an ordinary differential equation. The effect of the crack diffusion coefficient and of the magnitude of strength fluctuations on probability density of crack penetration depth is presented. Practical implications of the proposed model are discussed.

  20. Noncontact fatigue crack evaluation using thermoelastic

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Ji Min; An, Yun Kyu; Sohn, Hoon [KAIST, Daejeon (Korea, Republic of)

    2012-12-15

    This paper proposes a noncontact thermography technique for fatigue crack evaluation under a cyclic tensile loading. The proposed technique identifies and localizes an invisible fatigue crack without scanning, thus making it possible to instantaneously evaluate an incipient fatigue crack. Based on a thermoelastic theory, a new fatigue crack evaluation algorithm is proposed for the fatigue crack tip localization. The performance of the proposed algorithm is experimentally validated. To achieve this, the cyclic tensile loading is applied to a dog bone shape aluminum specimen using a universal testing machine, and the corresponding thermal responses induced by thermoelastic effects are captured by an infrared camera. The test results confirm that the fatigue crack is well identified and localized by comparing with its microscopic images.

  1. Numerical Study of Corrosion Crack Opening

    DEFF Research Database (Denmark)

    Thoft-Christensen, Palle; Frandsen, Henrik Lund; Svensson, Staffan

    2008-01-01

    is proportional. More recently, the constant of proportionality, the so-called crack-corrosion index, has been studied further with respect to its dependence on the diameter of the reinforcement and the concrete cover. In the present paper the above-mentioned work is presented and extended with more realistic 3D......-models of the cracked concrete beam. The crack-corrosion index is evaluated for a variation of different parameters, i.e. bar diameter, concrete cover, crack length and type of corrosion product. This paper is an extended version of a paper by Thoft-Christensen et al. (2005) presented at the IFIP WG 7.5 Conference...... for the corrosion crack opening. Experiments and theoretical analysis by a numerical method, FEM, support that the relation between the reduction of the reinforcement bar diameter due to corrosion and the corresponding increase in crack width for a given time interval, measured on the surface of a concrete specimen...

  2. Energy analysis of crack-damage interaction

    Science.gov (United States)

    Chudnovsky, A.; Wu, Shaofu

    1989-01-01

    The energy release rates associated with a main crack propagating into a surrounding damage zone, and a damage zone translation relative to the main crack, as well as an energy of interaction between the two are analyzed. The displacement and stress fields for the crack-damage interaction problem are reconstructed employing a semi-empirical stress analysis and experimental evaluation of the average craze density in the crazed zone.

  3. Measuring Crack Length in Coarse Grain Ceramics

    Science.gov (United States)

    Salem, Jonathan A.; Ghosn, Louis J.

    2010-01-01

    Due to a coarse grain structure, crack lengths in precracked spinel specimens could not be measured optically, so the crack lengths and fracture toughness were estimated by strain gage measurements. An expression was developed via finite element analysis to correlate the measured strain with crack length in four-point flexure. The fracture toughness estimated by the strain gaged samples and another standardized method were in agreement.

  4. Outcome of Endodontically Treated Cracked Teeth

    Science.gov (United States)

    2016-06-01

    directed by: CAPT Te!Ty Webb, D.D.S., M.S. A " cracked tooth" is defined as a thin surface enamel and dentin disruption of unknown depth, and is often...OUTCOME OF ENDODONTICALL Y TREATED CRACKED TEETH by David Michael Dow II, D.D.S. Lieutenant Commander, Dental Corps United States Navy A thesis...copyrighted material in the thesis manuscript titled: "Outcome ofEndodontically Treated Cracked Teeth" is appropriately acknowledged and, beyond

  5. Catalytic cracking of hydrocarbon oils

    Energy Technology Data Exchange (ETDEWEB)

    1940-09-12

    A process is described for the vapor phase catalytic cracking of hydrocarbon oils boiling substantially in the gas oil range. The reaction takes place in the presence of a solid catalyst between 700 to 900/sup 0/F under pressure between atmospheric and 400 psi. A gas containing between 20 and 90 mol % of free hydrogen is used. The reaction is allowed to proceed until consumption of the free begins. The reaction is discontinued at that point and the catalyst is regenerated for further use.

  6. Modelling of environmentally assisted cracking

    International Nuclear Information System (INIS)

    Aaltonen, P.; Saario, T.; Ehrnsten, U.; Haenninen, H.; Itaeaho, M.; Piippo, J.

    1998-01-01

    During the use of nuclear reactors the properties of the structural materials change. Variations in the operation environment, such as changes in water chemistry, may enhance the development and growth of flaws. Neutron radiation causes embrittlement for in-core vessel materials. Radiation, together with water chemistry, increases the possibility of stress corrosion cracking in stainless steels and superalloys used in the reactor internal parts. Research on structural materials endeavours to study the ageing mechanisms of materials, and the possibilities and methods of preventing or forecasting the damage caused to structures by ageing. (orig.)

  7. T-stresses for internally cracked components

    International Nuclear Information System (INIS)

    Fett, T.

    1997-12-01

    The failure of cracked components is governed by the stresses in the vicinity of the crack tip. The singular stress contribution is characterised by the stress intensity factor K, the first regular stress term is represented by the so-called T-stress. T-stress solutions for components containing an internal crack were computed by application of the Bundary Collocation Method (BCM). The results are compiled in form of tables or approximative relations. In addition a Green's function of T-stresses is proposed for internal cracks which enables to compute T-stress terms for any given stress distribution in the uncracked body. (orig.) [de

  8. The detectability of cracks using sonic IR

    Science.gov (United States)

    Morbidini, Marco; Cawley, Peter

    2009-05-01

    This paper proposes a methodology to study the detectability of fatigue cracks in metals using sonic IR (also known as thermosonics). The method relies on the validation of simple finite-element thermal models of the cracks and specimens in which the thermal loads have been defined by means of a priori measurement of the additional damping introduced in the specimens by each crack. This estimate of crack damping is used in conjunction with a local measurement of the vibration strain during ultrasonic excitation to retrieve the power released at the crack; these functions are then input to the thermal model of the specimens to find the resulting temperature rises (sonic IR signals). The method was validated on mild steel beams with two-dimensional cracks obtained in the low-cycle fatigue regime as well as nickel-based superalloy beams with three-dimensional "thumbnail" cracks generated in the high-cycle fatigue regime. The equivalent 40kHz strain necessary to obtain a desired temperature rise was calculated for cracks in the nickel superalloy set, and the detectability of cracks as a function of length in the range of 1-5mm was discussed.

  9. Semi-empirical crack tip analysis

    Science.gov (United States)

    Chudnovsky, A.; Ben Ouezdon, M.

    1988-01-01

    Experimentally observed crack opening displacements are employed as the solution of the multiple crack interaction problem. Then the near and far fields are reconstructed analytically by means of the double layer potential technqiue. Evaluation of the effective stress intensity factor resulting from the interaction of the main crack and its surrounding crazes in addition to the remotely applied load is presented as an illustrative example. It is shown that crazing (as well as microcracking) may constitute an alternative mechanism to Dugdale-Berenblatt models responsible for the cancellation of the singularity at the crack tip.

  10. On governing equations for crack layer propagation

    Science.gov (United States)

    Chudnovsky, A.; Botsis, J.

    1988-01-01

    Results of analysis on damage distribution of a crack layer, in a model material, supported the self-similarity hypothesis of damage evolution which has been adopted by the crack layer theory. On the basis of measurements of discontinuity density and the double layer potential technique, a solution to the crack damage interaction problem has been developed. Evaluation of the stress intensity factor illustrated the methodology. Analysis of experimental results showed that Arrhenius type constitutive relationship described very well the expansion of the active zone of a crack layer.

  11. An analysis for crack layer stability

    Science.gov (United States)

    Sehanobish, K.; Botsis, J.; Moet, A.; Chudnovsky, A.

    1986-01-01

    The problem of uncontrolled crack propagation and crack arrest is considered with respect to crack layer (CL) translational stability. CL propagation is determined by the difference between the energy release rate and the amount of energy required for material transformation, and necessary and sufficient conditions for CL instability are derived. CL propagation in polystyrene is studied for two cases. For the case of remotely applied fixed load fatigue, the sufficient condition of instability is shown to be met before the necessary condition, and the necessary condition controls the stability. For the fixed displacement case, neither of the instability conditions are met, and CL propagation remains stable, resulting in crack arrest.

  12. On cracking of charged anisotropic polytropes

    Energy Technology Data Exchange (ETDEWEB)

    Azam, M. [Division of Science and Technology, University of Education, Township Campus, Lahore-54590 (Pakistan); Mardan, S.A., E-mail: azam.math@ue.edu.pk, E-mail: syedalimardanazmi@yahoo.com [Department of Mathematics, University of the Management and Technology, C-II, Johar Town, Lahore-54590 (Pakistan)

    2017-01-01

    Recently in [1], the role of electromagnetic field on the cracking of spherical polytropes has been investigated without perturbing charge parameter explicitly. In this study, we have examined the occurrence of cracking of anisotropic spherical polytropes through perturbing parameters like anisotropic pressure, energy density and charge. We consider two different types of polytropes in this study. We discuss the occurrence of cracking in two different ways ( i ) by perturbing polytropic constant, anisotropy and charge parameter ( ii ) by perturbing polytropic index, anisotropy and charge parameter for each case. We conclude that cracking appears for a wide range of parameters in both cases. Also, our results are reduced to [2] in the absence of charge.

  13. Cracking of open traffic rigid pavement

    Directory of Open Access Journals (Sweden)

    Niken Chatarina

    2017-01-01

    Full Text Available The research is done by observing the growth of real structure cracking in Natar, Lampung, Indonesia compared to C. Niken’s et al research and literature study. The rigid pavement was done with open traffic system. There are two main crack types on Natar rigid pavement: cracks cross the road, and cracks spreads on rigid pavement surface. The observation of cracks was analyzed by analyzing material, casting, curing, loading and shrinkage mechanism. The relationship between these analysis and shrinkage mechanism was studied in concrete micro structure. Open traffic make hydration process occur under vibration; therefore, fresh concrete was compressed and tensioned alternately since beginning. High temperature together with compression, cement dissociation, the growth of Ca2+ at very early age leads abnormal swelling. No prevention from outside water movement leads hydration process occur with limited water which caused spreads fine cracks. Limited water improves shrinkage and plastic phase becomes shorter; therefore, rigid pavement can’t accommodate the abnormal swelling and shrinking alternately and creates the spread of cracks. Discontinuing casting the concrete makes both mix under different condition, the first is shrink and the second is swell and creates weak line on the border; so, the cracks appear as cracks across the road.

  14. Lateral rigidity of cracked concrete structures

    International Nuclear Information System (INIS)

    Castellani, A.; Chesi, C.

    1979-01-01

    Numerical results are discussed on the lateral rigidity of reinforced concrete structures with a given crack distribution. They have been favourably checked with experimental results for cylindrical shells under the effect of a thermal gradient producing vertical cracking or vertical plus horizontal cracking. The main effects characterizing the concrete behaviour are: (1) The shear transfer across a crack; (2) The shear transfer degradation after cyclic loading; (3) The tension stiffening provided by the concrete between crack and crack, in the normal stress transfer; (4) The temperature effect on the elastic moduli of concrete, when cracks are of thermal origin. Only the 1st effect is discussed on an experimental basis. Two broad cathegories of reinforced concrete structures have been investigated in this respect: shear walls of buildings and cylindrical containment structures. The main conclusions so far reached are: (1) Vertical cracks are unlikely to decrease the lateral rigidity to less than 80% of the original one, and to less than 90% when they do not involve the entire thickness of the wall; (2) The appearence of horizontal cracks can reduce the lateral rigidity by some 30% or more; (3) A noticeable but not yet evaluated influence is shown by cyclic loading. (orig.)

  15. Investigations of Low Temperature Time Dependent Cracking

    Energy Technology Data Exchange (ETDEWEB)

    Van der Sluys, W A; Robitz, E S; Young, B A; Bloom, J

    2002-09-30

    The objective of this project was to investigate metallurgical and mechanical phenomena associated with time dependent cracking of cold bent carbon steel piping at temperatures between 327 C and 360 C. Boiler piping failures have demonstrated that understanding the fundamental metallurgical and mechanical parameters controlling these failures is insufficient to eliminate it from the field. The results of the project consisted of the development of a testing methodology to reproduce low temperature time dependent cracking in laboratory specimens. This methodology was used to evaluate the cracking resistance of candidate heats in order to identify the factors that enhance cracking sensitivity. The resultant data was integrated into current available life prediction tools.

  16. Probabilistic fracture mechanics of nuclear structural components. Consideration of transition from embedded crack to surface crack

    International Nuclear Information System (INIS)

    Yagawa, Genki; Yoshimura, Shinobu; Kanto, Yasuhiro

    1998-01-01

    This paper describes a probabilistic fracture mechanics (PFM) analysis of aged nuclear reactor pressure vessel (RPV) material. New interpolation formulas are first derived for both embedded elliptical surface cracks and semi-elliptical surface cracks. To investigate effects of transition from embedded crack to surface crack in PFM analyses, one of PFM round-robin problems set by JSME-RC111 committee, i.e. 'aged RPV under normal and upset operating conditions' is solved, employing the interpolation formulas. (author)

  17. Statistical distribution of time to crack initiation and initial crack size using service data

    Science.gov (United States)

    Heller, R. A.; Yang, J. N.

    1977-01-01

    Crack growth inspection data gathered during the service life of the C-130 Hercules airplane were used in conjunction with a crack propagation rule to estimate the distribution of crack initiation times and of initial crack sizes. A Bayesian statistical approach was used to calculate the fraction of undetected initiation times as a function of the inspection time and the reliability of the inspection procedure used.

  18. Chloride Penetration through Cracks in High-Performance Concrete and Surface Treatment System for Crack Healing

    Directory of Open Access Journals (Sweden)

    In-Seok Yoon

    2012-01-01

    Full Text Available For enhancing the service life of concrete structures, it is very important to minimize crack at surface. Even if these cracks are very small, the problem is to which extend these cracks may jeopardize the durability of these decks. It was proposed that crack depth corresponding with critical crack width from the surface is a crucial factor in view of durability design of concrete structures. It was necessary to deal with chloride penetration through microcracks characterized with the mixing features of concrete. This study is devoted to examine the effect of high strength concrete and reinforcement of steel fiber on chloride penetration through cracks. High strength concrete is regarded as an excellent barrier to resist chloride penetration. However, durability performance of cracked high strength concrete was reduced seriously up to that of ordinary cracked concrete. Steel fiber reinforcement is effective to reduce chloride penetration through cracks because steel fiber reinforcement can lead to reduce crack depth significantly. Meanwhile, surface treatment systems are put on the surface of the concrete in order to seal the concrete. The key-issue is to which extend a sealing is able to ensure that chloride-induced corrosion can be prevented. As a result, penetrant cannot cure cracks, however, coating and combined treatment can prevent chloride from flowing in concrete with maximum crack width of 0.06 mm and 0.08 mm, respectively.

  19. Interfacial Crack Arrest in Sandwich Panels with Embedded Crack Stoppers Subjected to Fatigue Loading

    DEFF Research Database (Denmark)

    Martakos, G.; Andreasen, J. H.; Berggreen, Christian

    2017-01-01

    A novel crack arresting device has been implemented in sandwich panels and tested using a special rig to apply out-of-plane loading on the sandwich panel face-sheets. Fatigue crack propagation was induced in the face-core interface of the sandwich panels which met the crack arrester. The effect o...

  20. On fatigue crack growth in ductile materials by crack-tip blunting

    DEFF Research Database (Denmark)

    Tvergaard, Viggo

    2004-01-01

    One of the basic mechanisms for fatigue crack growth in ductile metals is that depending on crack-tip blunting under tensile loads and re-sharpening of the crack-tip during unloading. In a standard numerical analysis accounting for finite strains it is not possible to follow this process during...

  1. Crack-opening area calculations for circumferential through-wall pipe cracks

    Energy Technology Data Exchange (ETDEWEB)

    Kishida, K.; Zahoor, A.

    1988-08-01

    This report describes the estimation schemes for crack opening displacement (COD) of a circumferential through-wall crack, then compares the COD predictions with pipe experimental data. Accurate predictions for COD are required to reliably predict the leak rate through a crack in leak-before-break applications.

  2. Crack-opening area calculations for circumferential through-wall pipe cracks

    International Nuclear Information System (INIS)

    Kishida, K.; Zahoor, A.

    1988-08-01

    This report describes the estimation schemes for crack opening displacement (COD) of a circumferential through-wall crack, then compares the COD predictions with pipe experimental data. Accurate predictions for COD are required to reliably predict the leak rate through a crack in leak-before-break applications

  3. Development of crack shape: LBB methodology for cracked pipes

    Energy Technology Data Exchange (ETDEWEB)

    Moulin, D.; Chapuliot, S.; Drubay, B. [Commissariat a l Energie Atomique, Gif sur Yvette (France)

    1997-04-01

    For structures like vessels or pipes containing a fluid, the Leak-Before-Break (LBB) assessment requires to demonstrate that it is possible, during the lifetime of the component, to detect a rate of leakage due to a possible defect, the growth of which would result in a leak before-break of the component. This LBB assessment could be an important contribution to the overall structural integrity argument for many components. The aim of this paper is to review some practices used for LBB assessment and to describe how some new R & D results have been used to provide a simplified approach of fracture mechanics analysis and especially the evaluation of crack shape and size during the lifetime of the component.

  4. The effect of crack branching on the residual lifetime of machine components containing stress corrosion cracks

    International Nuclear Information System (INIS)

    Magdowski, R.M.; Uggowitzer, P.J.; Speidel, M.O.

    1985-01-01

    A comparison is presented of theoretical, numerical and experimental investigations concerning the effect of crack branching on the reduction of stress intensity at the tip of single cracks. The results indicate that the division of a single crack into n branches reduces the stress intensity at the branch tips by a factor of about 1/√n. This permits branched cracks to grow to larger depths before becoming critical. The implication is that longer residual lifetimes and longer operating times between inspections can be calculated for machine components with growing branched stress corrosion cracks. (author)

  5. Distributed crack analysis of ceramic inlays

    NARCIS (Netherlands)

    Peters, M.C.R.B.; Vree, de J.H.P.; Brekelmans, W.A.M.

    1993-01-01

    In all-ceramic restorations, crack formation and propagation phenomena are of major concern, since they may result in intra-oral fracture. The objective of this study was calculation of damage in porcelain MOD inlays by utilization of a finite-element (FE) implementation of the distributed crack

  6. In-reactor fatigue crack propagation

    International Nuclear Information System (INIS)

    Ermi, A.M.; Mervyn, D.A.; Straalsund, J.L.

    1979-08-01

    An in-reactor fatigue experiment is being designed to determine the effect of dynamic irradiation on the fatigue crack propagation (FCP) behavior of candidate fusion first wall materials. This investigation has been prompted by studies which show gross differences in crack growth characteristics of creep rupture specimens testing by postirradiation versus dynamic in-reactor methods. The experiment utilizes miniature center-cracked-tension specimens developed specifically for in-reactor studies. In the test, a chain of eight specimens, precracked to various initial crack lengths, is stressed during irradiation to determine crack growth rate as a function of stress intensity. Load levels were chosen which result in small crack growth rates encompassing a regime of the crack growth curve not previously investigated during irradiation studies of FCP. The test will be conducted on 20% cold worked 316 stainless steel at a temperature of 425 0 C, in a sodium environment, and at a frequency of 1 cycle/min. Irradiation will occur in the Oak Ridge Research Reactor, resulting in a He/dpa ratio similar to that expected at the first wall in a fusion reactor. Detailed design of the experiment is presented, along with crack growth data obtained from prototypic testing of the experimental apparatus. These results are compared to data obtained under similar conditions generated by conventional test methods

  7. Crack Tip Mechanics in Distortion Gradient Plasticity

    DEFF Research Database (Denmark)

    Fuentes-Alonso, Sandra; Martínez Pañeda, Emilio

    2017-01-01

    Gradient Plasticity (DGP), the influence on crack tip mechanics of DGP's distinguishing features that entail superior modelling capabilities has not been investigated yet. In this work crack tip fields are thoroughly examined by implementing the higher order theory of DGP in an implicit finite element...

  8. Entering a Crack: An Encounter with Gossip

    Science.gov (United States)

    Henderson, Linda

    2014-01-01

    In this paper, I enter a crack to think otherwise about the concept "gossip". Drawing on previous scholarship engaging with Deleuzian concepts to inform research methodologies, this paper builds on this body of work. Following Deleuze and Guattari, the paper undertakes a mapping of gossip, subsequent to an encounter with a crack.…

  9. 46 CFR 59.10-5 - Cracks.

    Science.gov (United States)

    2010-10-01

    ..., DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING REPAIRS TO BOILERS, PRESSURE VESSELS AND... consecutive cracked ligaments nor more than a total of six cracked ligaments in any one girth joint. (c... ligaments may be repaired by welding. (n) Welding repairs to drums of power boilers, except as otherwise...

  10. Crack velocity measurement by induced electromagnetic radiation

    International Nuclear Information System (INIS)

    Frid, V.; Rabinovitch, A.; Bahat, D.

    2006-01-01

    Our model of electromagnetic radiation (EMR) emanated from fracture implies that EMR amplitude is proportional to crack velocity. Soda lime glass samples were tested under uniaxial tension. Comparison of crack velocity observed by Wallner line analysis and the peak amplitude of EMR signals registered during the test, showed very good correlation, validating this proportionality

  11. Crack velocity measurement by induced electromagnetic radiation

    Energy Technology Data Exchange (ETDEWEB)

    Frid, V. [Deichmann Rock Mechanics Laboratory of the Negev, Geological and Environmental Sciences Department, Ben Gurion University of the Negev, Beer Sheva (Israel)]. E-mail: vfrid@bgu.ac.il; Rabinovitch, A. [Deichmann Rock Mechanics Laboratory of the Negev, Physics Department, Ben Gurion University of the Negev, Beer Sheva (Israel); Bahat, D. [Deichmann Rock Mechanics Laboratory of the Negev, Geological and Environmental Sciences Department, Ben Gurion University of the Negev, Beer Sheva (Israel)

    2006-07-31

    Our model of electromagnetic radiation (EMR) emanated from fracture implies that EMR amplitude is proportional to crack velocity. Soda lime glass samples were tested under uniaxial tension. Comparison of crack velocity observed by Wallner line analysis and the peak amplitude of EMR signals registered during the test, showed very good correlation, validating this proportionality.

  12. Positioning Community Art Practices in Urban Cracks

    Science.gov (United States)

    Verschelden, Griet; Van Eeghem, Elly; Steel, Riet; De Visscher, Sven; Dekeyrel, Carlos

    2012-01-01

    This article addresses the position of community art practices and the role of practitioners in urban cracks. Community art practices raise possibilities for a reconceptualisation of the concept of community and an extension of the concept of art in public space. Urban cracks are conceptualised as spatial, temporal and relational manifestations of…

  13. Corrosion and Cracking of Reinforced Concrete

    DEFF Research Database (Denmark)

    Thoft-Christensen, Palle

    Modelling of the deterioration of reinforced concrete has in recent years changed from being a deterministic modelling based on experience to be stochastic modelling based on sound and consistent physical, chemical and mechanical principles. In this paper is presented a brief review of modern mod...... for time to initial corrosion, time to initial cracking, and time to a given crack width may be obtained....

  14. Mechanism for iodine cracking of zirconium claddings

    International Nuclear Information System (INIS)

    Novikov, V.V.

    1991-01-01

    The mechanism of iodine cracking of zirconium cladding is analyzed taking into account the effect of stresses on diffusion. A decisive effect of the stress gradiemt on crack propagation in an agressive medium is shown. The experimental data are compared with the proposed model

  15. Crack Formation in Grouted Annular Composite

    DEFF Research Database (Denmark)

    Sørensen, Eigil V.

    The objective of the present analysis is to identify the reason for extensive crack formation which occurred during an annulus grouting performance test, to evaluate possible consequences of the cracking, and to recommend measures to be taken in order to avoid similar problems in the future....

  16. Quenching cracks - formation and possible causes

    International Nuclear Information System (INIS)

    Macherauch, E.; Mueller, H.; Voehringer, O.

    1976-01-01

    The most important principles controlling the martensitic hardening of steels containing carbon are presented, and their effects on the cracks formed by tempering are discussed. Micro-crack formation, influenced by any increase in the carbon content, is dependent on the variations of martensitic morphology; this factor is of decisive importance. Apart from micro residual stresses, macro residual stresses become increasingly involved in the crack development. This is dependent on the given content of carbon and increase in the dimensions of the samples. Based on the empirical values gained from experience about cracks formed by tempering and using a schematic diagram, the constructive influences on the propensity to cracks formed by tempering, with regard to materials and processing, are evaluated. Also the effects of thermic, mechanical and chemical after-treatments upon the propensity to tempering cracks are discussed. In conclusion, the problem of the formation of cracks in hardened parts, i.e. the elongation of the cracks under static stress, is treated briefly. (orig.) [de

  17. Crack Monitoring of Operational Wind Turbine Foundations.

    Science.gov (United States)

    Perry, Marcus; McAlorum, Jack; Fusiek, Grzegorz; Niewczas, Pawel; McKeeman, Iain; Rubert, Tim

    2017-08-21

    The degradation of onshore, reinforced-concrete wind turbine foundations is usually assessed via above-ground inspections, or through lengthy excavation campaigns that suspend wind power generation. Foundation cracks can and do occur below ground level, and while sustained measurements of crack behaviour could be used to quantify the risk of water ingress and reinforcement corrosion, these cracks have not yet been monitored during turbine operation. Here, we outline the design, fabrication and field installation of subterranean fibre-optic sensors for monitoring the opening and lateral displacements of foundation cracks during wind turbine operation. We detail methods for in situ sensor characterisation, verify sensor responses against theoretical tower strains derived from wind speed data, and then show that measured crack displacements correlate with monitored tower strains. Our results show that foundation crack opening displacements respond linearly to tower strain and do not change by more than ±5 μ m. Lateral crack displacements were found to be negligible. We anticipate that the work outlined here will provide a starting point for real-time, long-term and dynamic analyses of crack displacements in future. Our findings could furthermore inform the development of cost-effective monitoring systems for ageing wind turbine foundations.

  18. Crack initiation under generalized plane strain conditions

    International Nuclear Information System (INIS)

    Shum, D.K.M.; Merkle, J.G.

    1991-01-01

    A method for estimating the decrease in crack-initiation toughness, from a reference plane strain value, due to positive straining along the crack front of a circumferential flaw in a reactor pressure vessel is presented in this study. This method relates crack initiation under generalized plane strain conditions with material failure at points within a distance of a few crack-tip-opening displacements ahead of a crack front, and involves the formulation of a micromechanical crack-initiation model. While this study is intended to address concerns regarding the effects of positive out-of- plane straining on ductile crack initiation, the approach adopted in this work can be extended in a straightforward fashion to examine conditions of macroscopic cleavage crack initiation. Provided single- parameter dominance of near-tip fields exists in the flawed structure, results from this study could be used to examine the appropriateness of applying plane strain fracture toughness to the evaluation of circumferential flaws, in particular to those in ring-forged vessels which have no longitudinal welds. In addition, results from this study could also be applied toward the analysis of the effects of thermal streaming on the fracture resistance of circumferentially oriented flaws in a pressure vessel. 37 refs., 8 figs., 1 tab

  19. Corrosion of steel in cracked concrete: a microscale study

    NARCIS (Netherlands)

    Pacheco, J.; Savija, B.; Schlangen, E.; Polder, R.B.

    2014-01-01

    The influence of concrete cracking upon reinforcement corrosion is complex. Cracks allow fast penetration of chlorides, potentially leading to a shorter initiation period of reinforcement corrosion. Structural regulations control acceptable crack width values based on the exposure class of the

  20. Crack growth by micropore coalescence at high temperatures

    International Nuclear Information System (INIS)

    Beere, W.

    1981-01-01

    At high temperatures in the creep regime the stress distribution around a crack is different from the low temperature elastically generated distribution. The stress distribution ahead of the crack is calculated for a crack preceded by an array of growing cavities. The cavities maintain a displacement wedge ahead of the crack. When the displacement wedge is less than one-tenth the crack length the driving force for crack growth is similar to an all elastically loaded crack. When the deforming wedge exceeds the crack length the net section stress controls crack growth. An expression is derived for a crack growing by the growth and coalescence of cavities situated in the crack plane. It is predicted that at high temperatures above a critical stress intensity, the crack propagates in a brittle fashion. (author)

  1. Analysis of 3D crack propagation by microfocus computed tomography

    International Nuclear Information System (INIS)

    Ao Bo; Chen Fuxing; Deng Cuizhen; Zeng Yabin

    2014-01-01

    The three-point bending test of notched specimens of 2A50 forging aluminum was performed by high frequency fatigue tester, and the surface cracks of different stages were analyzed and contrasted by SEM. The crack was reconstructed by microfocus computed tomography, and its size, position and distribution were visually displayed through 3D visualization. The crack propagation behaviors were researched through gray value and position of crack front of 2D CT images in two adjacent stages, and the results show that crack propagation is irregular. The projection image of crack was obtained if crack of two stages projected onto the reference plane respectively, a significant increase of new crack propagation was observed compared with the previous projection of crack, and the distribution curve of crack front of two stages was displayed. The 3D increment distribution of the crack front propagation was obtained through the 3D crack analysis of two stages. (authors)

  2. Mitigation strategies for reflective cracking in pavements : [research project capsule].

    Science.gov (United States)

    2013-12-01

    Refl ection cracks are caused by discontinuities (cracks or joints) in underlying layers, : which propagate through hot-mix asphalt (HMA) overlay due to continuous movement : at the crack prompted by thermal expansion and traffi c loading. If the new...

  3. Unsaturated Seepage Analysis of Cracked Soil including Development Process of Cracks

    Directory of Open Access Journals (Sweden)

    Ling Cao

    2016-01-01

    Full Text Available Cracks in soil provide preferential pathways for water flow and their morphological parameters significantly affect the hydraulic conductivity of the soil. To study the hydraulic properties of cracks, the dynamic development of cracks in the expansive soil during drying and wetting has been measured in the laboratory. The test results enable the development of the relationships between the cracks morphological parameters and the water content. In this study, the fractal model has been used to predict the soil-water characteristic curve (SWCC of the cracked soil, including the developmental process of the cracks. The cracked expansive soil has been considered as a crack-pore medium. A dual media flow model has been developed to simulate the seepage characteristics of the cracked expansive soil. The variations in pore water pressure at different part of the model are quite different due to the impact of the cracks. This study proves that seepage characteristics can be better predicted if the impact of cracks is taken into account.

  4. Estimation of Fatigue Crack Growth Behavior of Cracked Specimen Under Mixed-mode Loads

    International Nuclear Information System (INIS)

    Han, Jeong Woo; Woo, Eun Taek; Han, Seung Ho

    2015-01-01

    To estimate the fatigue crack propagation behavior of compact tension shear (CTS) specimen under mixed-mode loads, crack path prediction theories and Tanaka’s equation were applied. The stress intensity factor at a newly created crack tip was calculated using a finite element method via ANSYS, and the crack path and crack increment were then obtained from the crack path prediction theories, Tanaka’s equation, and the Paris’ equation, which were preprogrammed in Microsoft Excel. A new method called the finite element crack tip updating method (FECTUM) was developed. In this method, the finite element method and Microsoft Excel are used to calculate the stress intensity factors and the crack path, respectively, at the crack tip per each crack increment. The developed FECTUM was applied to simulate the fatigue crack propagation of a single-edge notched bending (SENB) specimen under eccentric three-point bending loads. The results showed that the number of cycles to failure of the specimen obtained experimentally and numerically were in good agreement within an error range of less than 3%

  5. Estimation of Fatigue Crack Growth Behavior of Cracked Specimen Under Mixed-mode Loads

    Energy Technology Data Exchange (ETDEWEB)

    Han, Jeong Woo [KIMM, Daejeon (Korea, Republic of); Woo, Eun Taek; Han, Seung Ho [Dong-A University, Busan (Korea, Republic of)

    2015-07-15

    To estimate the fatigue crack propagation behavior of compact tension shear (CTS) specimen under mixed-mode loads, crack path prediction theories and Tanaka’s equation were applied. The stress intensity factor at a newly created crack tip was calculated using a finite element method via ANSYS, and the crack path and crack increment were then obtained from the crack path prediction theories, Tanaka’s equation, and the Paris’ equation, which were preprogrammed in Microsoft Excel. A new method called the finite element crack tip updating method (FECTUM) was developed. In this method, the finite element method and Microsoft Excel are used to calculate the stress intensity factors and the crack path, respectively, at the crack tip per each crack increment. The developed FECTUM was applied to simulate the fatigue crack propagation of a single-edge notched bending (SENB) specimen under eccentric three-point bending loads. The results showed that the number of cycles to failure of the specimen obtained experimentally and numerically were in good agreement within an error range of less than 3%.

  6. Process and device for magnetic crack testing

    International Nuclear Information System (INIS)

    Seiler, D.; Meili, E.; Fuchs, E.

    1983-01-01

    There is a problem of sufficient crack depth discrimination to suppress fault signals or pictures due to unevenness not caused by cracks. To solve this, when magnetising in the preferred direction of adhesion, the effect depending on the direction of the crack, before magnetic powder detection, magnetic powder is blown on, showing the fault and for the comparison of the adhesion effect crack direction characteristics it is blown on parallel to the preferred direction, or if one wants to stress the directional characteristic, it is blown on transversely to the preferred direction. In both cases one blows with the same force, without removing the magnetic powder remnants relevant to faults in the intended crack areas. This strong blowing removes the magnetic powder remnants relevant to interference and not relevant to faults. (orig./HP) [de

  7. Strain rate effects in stress corrosion cracking

    Energy Technology Data Exchange (ETDEWEB)

    Parkins, R.N. (Newcastle upon Tyne Univ. (UK). Dept. of Metallurgy and Engineering Materials)

    1990-03-01

    Slow strain rate testing (SSRT) was initially developed as a rapid, ad hoc laboratory method for assessing the propensity for metals an environments to promote stress corrosion cracking. It is now clear, however, that there are good theoretical reasons why strain rate, as opposed to stress per se, will often be the controlling parameter in determining whether or not cracks are nucleated and, if so, are propagated. The synergistic effects of the time dependence of corrosion-related reactions and microplastic strain provide the basis for mechanistic understanding of stress corrosion cracking in high-pressure pipelines and other structures. However, while this may be readily comprehended in the context of laboratory slow strain tests, its extension to service situations may be less apparent. Laboratory work involving realistic stressing conditions, including low-frequency cyclic loading, shows that strain or creep rates give good correlation with thresholds for cracking and with crack growth kinetics.

  8. Compliance characteristics of cracked UO2 pellets

    International Nuclear Information System (INIS)

    Williford, R.E.; Mohr, C.L.; Lanning, D.D.

    1981-01-01

    The thermally induced cracking of UO 2 fuel pellets causes simultaneous reductions of the bulk (extrinsic) fuel thermal conductivity and elastic moduli to values significantly less than those for solid pellets. The magnitude of these bulk properly reductions was found to be primarily dependent on the amount of crack area in the transverse plane of the fuel. The model described herein uses a simple description of the crack geometry to couple the fuel rod thermal and mechanical behaviors by relating in-reactor data to Hooke's Law and a crack compliance model. Data from the NRC/PNL Halden experiment IFA-432 show that for a typical helium-filled BWR-design rod at 30 kW/m, the effective thermal conductivity and elastic moduli of the cracked fuel are 4/5 and 1/40 of that for solid pellets, respectively

  9. Crack shape developments and leak rates for circumferential complex-cracked pipes

    Energy Technology Data Exchange (ETDEWEB)

    Brickstad, B.; Bergman, M. [SAQ Inspection Ltd., Stockholm (Sweden)

    1997-04-01

    A computerized procedure has been developed that predicts the growth of an initial circumferential surface crack through a pipe and further on to failure. The crack growth mechanism can either be fatigue or stress corrosion. Consideration is taken to complex crack shapes and for the through-wall cracks, crack opening areas and leak rates are also calculated. The procedure is based on a large number of three-dimensional finite element calculations of cracked pipes. The results from these calculations are stored in a database from which the PC-program, denoted LBBPIPE, reads all necessary information. In this paper, a sensitivity analysis is presented for cracked pipes subjected to both stress corrosion and vibration fatigue.

  10. Fully plastic crack opening analyses of complex-cracked pipes for Ramberg-Osgood materials

    International Nuclear Information System (INIS)

    Jeong, Jae Uk; Choi, Jae Boong; Huh, Nam Su; Kim, Yun Jae

    2016-01-01

    The plastic influence functions for calculating fully plastic Crack opening displacement (COD) of complex-cracked pipes were newly proposed based on systematic 3-dimensional (3-D) elastic-plastic Finite element (FE) analyses using Ramberg-Osgood (R-O) relation, where global bending moment, axial tension and internal pressure are considered separately as a loading condition. Then, crack opening analyses were performed based on GE/EPRI concept by using the new plastic influence functions for complex-cracked pipes made of SA376 TP304 stainless steel, and the predicted CODs were compared with FE results based on deformation plasticity theory of tensile material behavior. From the comparison, the confidence of the proposed fully plastic crack opening solutions for complex-cracked pipes was gained. Therefore, the proposed engineering scheme for COD estimation using the new plastic influence functions can be utilized to estimate leak rate of a complex-cracked pipe for R-O material.

  11. Optimisation of the Crack Pattern in Continuously Reinforced Concrete Pavements

    OpenAIRE

    Ren, D.

    2015-01-01

    Recent field investigations on several new Continuously Reinforced Concrete Pavements (CRCP) in Belgium indicate that its crack pattern is characterized by low mean crack spacing along with a high percentage of clusters of closely spaced cracks. Field surveys also indicate that it is difficult to significantly reduce the probability of a non-uniform crack pattern - such as closely spaced cracks, meandering, and Y-cracks - by only slightly adjusting the amount of longitudinal steel. Non-unifor...

  12. Cracks assessment using ultrasonic technology

    Energy Technology Data Exchange (ETDEWEB)

    Martinez, Maria Pia; Tomasella, Marcelo [OLDELVAL S.A. Oleoductos del Valle, Rio Negro (Argentina). Pipeline Integrity Dept.

    2005-07-01

    The goal of Oldelval Integrity Program is to prevent ruptures and leaks, developing strategies for a better handling of the integrity of our pipelines. In order to achieve it we have studied and modeled each process that involved in the integrity pipeline. Those processes are mainly based on defects reported by an internal inspection tool and supplied with field inspection and monitoring data. Years of evaluation, study and the continuous effort overturned towards a phenomenon that worries to the industry, as it is the SCC. Since 1998 up to 2004 SCC was included in the integrity program with some preventive maintenance programs. The accomplishment of the inspection based on ultrasound tools, is the culmination of years of evaluation and investigations supported by field digs and materials susceptibility. This paper describes Oldelval's results with ultrasonic crack detection tool, and how it can be reliably to detect SCC. (author)

  13. Stress corrosion crack growth rate in dissimilar metal welds

    International Nuclear Information System (INIS)

    Bloem, C. A.; Salvador, M. D.; Amigo, V.; Busquets, D.

    2003-01-01

    The aim of the present study is to evaluate the changes through the HAZ, analyzed under two different but complementary techniques. These are Transmission Electronic Microscopy (TEM) and Differential Scanning Calorimetry (DSC). The results shown that there are remarkable changes in size and morphology of the precipitates, being in accordance with the results obtained by DSC. (Author) 10 refs

  14. High Temperature Fatigue Crack Growth Rate Studies in Stainless Steel 316L(N Welds Processed by A-TIG and MP-TIG Welding.

    Directory of Open Access Journals (Sweden)

    Thomas Manuel

    2018-01-01

    Full Text Available Welded stainless steel components used in power plants and chemical industries are subjected to mechanical load cycles at elevated temperatures which result in early fatigue failures. The presence of weld makes the component to be liable to failure in view of residual stresses at the weld region or in the neighboring heat affected zone apart from weld defects. Austenitic stainless steels are often welded using Tungsten Inert Gas (TIG process. In case of single pass welding, there is a reduced weld penetration which results in a low depth-to-width ratio of weld bead. If the number of passes is increased (Multi-Pass TIG welding, it results in weld distortion and subsequent residual stress generation. The activated flux TIG welding, a variant of TIG welding developed by E.O. Paton Institute, is found to reduce the limitation of conventional TIG welding, resulting in a higher depth of penetration using a single pass, reduced weld distortion and higher welding speeds. This paper presents the fatigue crack growth rate characteristics at 823 K temperature in type 316LN stainless steel plates joined by conventional multi-pass TIG (MP-TIG and Activated TIG (A-TIG welding process. Fatigue tests were conducted to characterize the crack growth rates of base metal, HAZ and Weld Metal for A-TIG and MP-TIG configurations. Micro structural evaluation of 316LN base metal suggests a primary austenite phase, whereas, A-TIG weld joints show an equiaxed grain distribution along the weld center and complete penetration during welding (Fig. 1. MP-TIG microstructure shows a highly inhomogeneous microstructure, with grain orientation changing along the interface of each pass. This results in tortuous crack growth in case of MP-TIG welded specimens. Scanning electron microscopy studies have helped to better understand the fatigue crack propagation modes during high temperature testing.

  15. Dislocation model of a subsurface crack

    International Nuclear Information System (INIS)

    Yang, F.; Li, J.C.

    1997-01-01

    A dislocation model of a subsurface crack parallel to the surface is presented. For tensile loading, the results agree with those of previous workers except that we studied the crack very close to the surface and found that K II (mode II stress intensity factor) approaches K I (mode I stress intensity factor) to within about 22% (K II =0.78K I ). (Note that K II is zero when the crack is far away from the surface). Using bending theory for such situations, it is found that both stress intensity factors are inversely proportional to the 3/2 power of the distance between the subsurface crack and the free surface. For shear loading, the crack faces overlap each other for the free traction condition. This indicates the failure of the model. However, there was no overlap for tensile loading even though the stresses in front of the crack oscillate somewhat when the crack is very close to the surface. copyright 1997 American Institute of Physics

  16. Identification of cracks in thick beams with a cracked beam element model

    Science.gov (United States)

    Hou, Chuanchuan; Lu, Yong

    2016-12-01

    The effect of a crack on the vibration of a beam is a classical problem, and various models have been proposed, ranging from the basic stiffness reduction method to the more sophisticated model involving formulation based on the additional flexibility due to a crack. However, in the damage identification or finite element model updating applications, it is still common practice to employ a simple stiffness reduction factor to represent a crack in the identification process, whereas the use of a more realistic crack model is rather limited. In this paper, the issues with the simple stiffness reduction method, particularly concerning thick beams, are highlighted along with a review of several other crack models. A robust finite element model updating procedure is then presented for the detection of cracks in beams. The description of the crack parameters is based on the cracked beam flexibility formulated by means of the fracture mechanics, and it takes into consideration of shear deformation and coupling between translational and longitudinal vibrations, and thus is particularly suitable for thick beams. The identification procedure employs a global searching technique using Genetic Algorithms, and there is no restriction on the location, severity and the number of cracks to be identified. The procedure is verified to yield satisfactory identification for practically any configurations of cracks in a beam.

  17. Research and Service Experience with Environmentally-Assisted Cracking in Carbon and Low-Alloy Steels in High-Temperature Water

    International Nuclear Information System (INIS)

    Seifert, Hans-Peter; Ritter, Stefan

    2005-11-01

    , particularly in BWR service, most often in piping and, rarely in the reactor pressure vessel (RPV) itself. Oxidizing conditions, usually dissolved oxygen (DO), and relevant dynamic straining were always involved. These cases were either attributed to strain-induced corrosion cracking (SICC) or corrosion fatigue (CF) and could be readily rationalized by the experimental background knowledge. Both service experience and experimental/mechanistic background knowledge confirm the high resistance of C and LAS to SCC under stationary power operation and static loading conditions and clearly reveal, that slow, positive (tensile) straining, with associated plastic yielding and sufficiently oxidizing conditions are essential for EAC initiation in HT water. Based on the experimental/mechanistic background knowledge and service experience different remedial and mitigation actions have been qualified and successfully applied, which further reduced the low EAC cracking frequency in the field. In spite of the absence of SCC in the field, several unfavourable critical parameter combinations, which can lead to sustained, fast SCC with crack growth rates (CGRs) well above the BWRVIP-60 SCC DLs have been identified. Many of them appear atypical for current BWR plant operation with properly manufactured C and LAS components, but some might occur during service, at least temporarily under faulted conditions or in components with fabrication deficiencies. Although there are open questions and potentials for improvements in all fields, from a safety perspective, the special emphasis of research should be placed to these conditions, and in particular, to an improved identification/quantification of the boundaries/thresholds for the transition from low to high/accelerated SCC CGRs. In this context, research should be focused on the effects of chloride transients and dynamic strain ageing (DSA)/yield stress (YS) on the SCC crack growth behaviour of C and LAS and of weld heat-affected zone (HAZ

  18. Research and Service Experience with Environmentally-Assisted Cracking in Carbon and Low-Alloy Steels in High-Temperature Water

    Energy Technology Data Exchange (ETDEWEB)

    Seifert, Hans-Peter; Ritter, Stefan [Paul Scherrer Inst., Laboratory for Materials Behaviour, Villigen (Switzerland). Nuclear Energy and Safety Research Dept.

    2005-11-15

    , particularly in BWR service, most often in piping and, rarely in the reactor pressure vessel (RPV) itself. Oxidizing conditions, usually dissolved oxygen (DO), and relevant dynamic straining were always involved. These cases were either attributed to strain-induced corrosion cracking (SICC) or corrosion fatigue (CF) and could be readily rationalized by the experimental background knowledge. Both service experience and experimental/mechanistic background knowledge confirm the high resistance of C and LAS to SCC under stationary power operation and static loading conditions and clearly reveal, that slow, positive (tensile) straining, with associated plastic yielding and sufficiently oxidizing conditions are essential for EAC initiation in HT water. Based on the experimental/mechanistic background knowledge and service experience different remedial and mitigation actions have been qualified and successfully applied, which further reduced the low EAC cracking frequency in the field. In spite of the absence of SCC in the field, several unfavourable critical parameter combinations, which can lead to sustained, fast SCC with crack growth rates (CGRs) well above the BWRVIP-60 SCC DLs have been identified. Many of them appear atypical for current BWR plant operation with properly manufactured C and LAS components, but some might occur during service, at least temporarily under faulted conditions or in components with fabrication deficiencies. Although there are open questions and potentials for improvements in all fields, from a safety perspective, the special emphasis of research should be placed to these conditions, and in particular, to an improved identification/quantification of the boundaries/thresholds for the transition from low to high/accelerated SCC CGRs. In this context, research should be focused on the effects of chloride transients and dynamic strain ageing (DSA)/yield stress (YS) on the SCC crack growth behaviour of C and LAS and of weld heat-affected zone (HAZ

  19. Additive for vanadium and sulfur oxide capture in catalytic cracking

    International Nuclear Information System (INIS)

    Chin, A.A.; Sapre, A.V.; Sarli, M.S.

    1991-01-01

    This patent describes a fluid catalytic cracking process in which a hydrocarbon feedstock. It comprises: a vanadium contaminant in an amount of a least 2 ppmw is cracked under fluid catalytic cracking conditions with a solid, particulate cracking catalyst to produce cracking products of lower molecular weight while depositing carbonaceous material on the particles of cracking catalyst, separating the particles of cracking catalyst from the cracking products in the disengaging zone and oxidatively regenerating the cracking catalyst by burning off the deposited carbonaceous material in a regeneration zone, the improvement comprising reducing the make-up rate of the cracking catalyst by contacting the cracking feed with a particulate additive composition for passivating the vanadium content of the feed, comprising an alkaline earth metal oxide and an alkaline earth metal spinel

  20. Crack embryo formation before crack initiation and growth in high temperature water

    International Nuclear Information System (INIS)

    Arioka, Koji; Yamada, Takuyo; Terachi, Takumi; Miyamoto, Tomoki

    2008-01-01

    Crack growth measurements were performed in high temperature water and in air to examine the role of creep on IGSCC growth using cold rolled non-sensitized Type316(UNS S31600), TT690 alloy, MA600 alloy, and Carbon steel (STPT42). In addition, crack initiation tests were performed also in high temperature water and in air using specially designed CT specimen. The obtained major results are as follows: (1) TT690 did crack in intergranularly in hydrogenated high temperature water if material is cold worked in heavily. (2) Cold worked carbon steel also cracked in intergranularly in dearated high temperature water. (3) Intergranular crack growth was recognized on cold worked 316, TT690, MA600, and carbon steel even in air which might be crack embryo of IGSCC. (4) Simple Arrhenius type temperature dependence was observed on IGSCC in high temperature water and creep crack growth in air. This suggested that intergranular crack growth rate was determined by some thermal activated reaction. (5) Vacancy condensation was recognized at just ahead of the crack tips of IGSCC and creep crack of cold worked steel. This showed that IGSCC and creep crack growth was controlled by same mechanism. (6) Clear evidence of vacancies condensation was recognized at just beneath the surface before crack initiation. This proved that crack did initiate as the result of diffusion of vacancies in the solid. And the incubation time seems to be controlled by the required time for the condensation of vacancies to the stress concentrated zone. (7) Diffusion of subsituational atoms was also driven by stress gradient. This is the important knowledge to evaluate the SCC initiation after long term operation in LWR's. Based on the observed results, IGSCC initiation and growth mechanism were proposed considering the diffusion process of cold worked induced vacancies. (author)

  1. Crack propagation and fracture in silicon carbide

    International Nuclear Information System (INIS)

    Evans, A.G.; Lange, F.F.

    1975-01-01

    Fracture mechanics and strength studies performed on two silicon carbides - a hot-pressed material (with alumina) and a sintered material (with boron) - have shown that both materials exhibit slow crack growth at room temperature in water, but only the hot-pressed material exhibits significant high temperature slow crack growth (1000 to 1400 0 C). A good correlation of the observed fracture behaviour with the crack growth predicted from the fracture mechanics parameters shows that effective failure predictions for this material can be achieved using macro-fracture mechanics data. (author)

  2. Minimizing hydride cracking in zirconium alloys

    International Nuclear Information System (INIS)

    Coleman, C.E.; Cheadle, B.A.; Ambler, J.F.R.; Eadie, R.L.

    1985-01-01

    Zirconium alloy components can fail by hydride cracking if they contain large flaws and are highly stressed. If cracking in such components is suspected, crack growth can be minimized by following two simple operating rules: components should be heated up from at least 30K below any operating temperature above 450K, and when the component requires cooling to room temperature from a high temperature, any tensile stress should be reduced as much and as quickly as is practical during cooling. This paper describes the physical basis for these rules

  3. Signal processing for underclad crack sizing

    International Nuclear Information System (INIS)

    Shankar, R.; Lane, S.S.; Paradiso, T.J.; Quinn, J.R.

    1985-01-01

    The techniques developed in this work provide a means of sizing underclad cracks and quality control methods for assessing the accuracy of the data. Data were collected with a minicomputer (LSI 11-02), a transient recorder (Biomaton 8100) and anti-aliasing filter. Three techniques were developed: the calibration curve, phase velocity and epicentral. The phase reversal characteristic in the data is a strong indication of the nature of the signal source. That is, cracks are clearly seperable from two isolated inclusions on the basis of observed phase reversal. These methods have been implemented on a computer and appear to provide an accurate rapid method to discriminate and size underclad cracks

  4. Stress corrosion crack growth in unirradiated zircaloy

    International Nuclear Information System (INIS)

    Pettersson, K.

    1978-10-01

    Experimental techniques suitable for the determination of stress corrosion crack growth rates in irradiated Zircaloy tube have been developed. The techniques have been tested on unirradiated. Zircaloy and it was found that the results were in good agreement with the results of other investigations. Some of the results were obtained at very low stress intensities and the crack growth rates observed, gave no indication of the existance of a K sub(ISCC) for iodine induced stress corrosion cracking in Zircaloy. This is of importance both for fuel rod behavior after a power ramp and for long term storage of spent Zircaloy-clad fuel. (author)

  5. Fatigue cracking on a steam generator tube

    International Nuclear Information System (INIS)

    Boccanfuso, M.; Lothios, J.; Thebault, Y.; Bruyere, B.; Duisabeau, L.; Herms, E.

    2015-01-01

    A circumferential fatigue crack was observed on a steam generator tube of the unit 2 of the Fessenheim plant. The results of destructive testing and the examination of the fracture surface show that the circumferential crack is linked to a large number of cycles with a very low stress intensity factor. Other aggravating factors like inter-granular corrosion have played a role in the initiating phase of fatigue cracking. The damage has been exacerbated by the lack of support of the tube at the level of the anti-vibration bars. (A.C.)

  6. Process and apparatus for cracking petroleum, etc

    Energy Technology Data Exchange (ETDEWEB)

    1931-04-25

    Process for catalytic cracking of petroleum and similar material at normal pressure, characterized by the oil vaporized in a vaporizer being treated in a first catalyst-chamber and in a separator attached to it, light constituents being separated, and then its being run into a second apparatus-group (vaporizer, catalyst-chamber, and separator), further groups following in series, whereby the catalyst works in a separate catalyst apparatus with ever-increasing activity time on the always lesser but always more difficult to crack material, so that in the whole apparatus a methodical cracking process is effected.

  7. Cause of Damage. Hot cracking; Schadensursache Heissrissigkeit

    Energy Technology Data Exchange (ETDEWEB)

    Wader, Therese [BENTELER Steel/Tube GmbH, Paderborn (Germany). Vorentwicklung Werkstoffe

    2016-10-15

    Under certain conditions, Nb-containing stainless steels are susceptible to hot cracking. Such conditions include low melting phases on the grain boundaries, a coarse-grained microstructure such as cast structures, microstructure orientations towards the main tensile direction and high processing temperatures. The case of damage was characterized using metallographic and microanalytical methods. In the laboratory, the critical temperature range for the formation of hot cracks could furthermore specifically be localized under mechanical stresses by means of a dilatometer aiming at clearly verifying the cause of the damage, namely ''hot cracks''.

  8. Eddy current standards - Cracks versus notches

    Science.gov (United States)

    Hagemaier, D. J.; Collingwood, M. R.; Nguyen, K. H.

    1992-10-01

    Eddy current tests aimed at evaluating cracks and electron-discharge machined (EDM) notches in 7075-T6 aluminum specimens are described. A comparison of the shape and amplitude of recordings made from both transverse and longitudinal scans of small EDM notches and fatigue cracks showd almost identical results. The signal amplitude and phase angle increased with an increase of EDM notch and crak size. It is concluded that equivalent eddy current results obtained from similar-size surface cracks and notches in aluminum can be used to establish a desired sensitivity level for inspection.

  9. Crack Growth Properties of Sealing Glasses

    Science.gov (United States)

    Salem, Jonathan A.; Tandon, R.

    2008-01-01

    The crack growth properties of several sealing glasses were measured using constant stress rate testing in 2% and 95% RH (relative humidity). Crack growth parameters measured in high humidity are systematically smaller (n and B) than those measured in low humidity, and velocities for dry environments are approx. 100x lower than for wet environments. The crack velocity is very sensitivity to small changes in RH at low RH. Confidence intervals on parameters that were estimated from propagation of errors were comparable to those from Monte Carlo simulation.

  10. TEM observations of crack tip: cavity interactions

    International Nuclear Information System (INIS)

    Horton, J.A.; Ohr, S.M.; Jesser, W.A.

    1981-01-01

    Crack tip-cavity interactions have been studied by performing room temperature deformation experiments in a transmission electron microscope on ion-irradiated type 316 stainless steel with small helium containing cavities. Slip dislocations emitted from a crack tip cut, sheared, and thereby elongated cavities without a volume enlargement. As the crack tip approached, a cavity volume enlargement occurred. Instead of the cavities continuing to enlarge until they touch, the walls between the cavities fractured. Fracture surface dimples do not correlate in size or density with these enlarged cavities

  11. Heat affected zone microfissuring in a laser beam welded directionally solidified Ni3Al-base alloy

    International Nuclear Information System (INIS)

    Ojo, O.A.; Ding, R.G.; Chaturvedi, M.C.

    2006-01-01

    The laser beam weld heat affected zone (HAZ) microstructure of a newly developed aerospace alloy, IC 6, was examined. HAZ microfissuring was observed and found to be associated with grain boundary liquation facilitated by subsolidus eutectic-type transformation of the alloy's major phase, γ' precipitates, and interfacial melting of M 6 C-type carbide and (Mo 2 Ni)B 2 -type boride particles

  12. The initiation of environmentally-assisted cracking in semi-elliptical surface cracks

    International Nuclear Information System (INIS)

    James, L.A.

    1997-01-01

    A criterion to predict under what conditions EAC would Initiate In cracks In a high-sulfur steel in contact with low-oxygen water was recently proposed by Wire and U. This EAC Initiation Criterion was developed using transient analyses for the diffusion of sulfides plus experimental test results. The experiments were conducted mainly on compact tension-type specimens with initial crack depths of about 2.54 mm. The present paper expands upon the work of Wire and U by presenting results for significantly deeper initial semi-elliptical surface cracks. In addition, in one specimen, the surface crack penetrated weld-deposited cladding into the high-sulfur steel. The results for the semi-elliptical surface cracks agreed quite well with the EAC Initiation Criterion, and provide confirmation of the applicability of the criterion to crack configurations with more restricted access to water

  13. Fatigue cracks in Eurofer 97 steel: Part II. Comparison of small and long fatigue crack growth

    Czech Academy of Sciences Publication Activity Database

    Kruml, Tomáš; Hutař, Pavel; Náhlík, Luboš; Seitl, Stanislav; Polák, Jaroslav

    2011-01-01

    Roč. 412, 1 (2011), s. 7-12 ISSN 0022-3115 R&D Projects: GA ČR GA106/09/1954; GA ČR GA101/09/0867 Institutional research plan: CEZ:AV0Z20410507 Keywords : ferritic-martensitic steel * long crack growth * small crack growth * crack closure Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 2.052, year: 2011

  14. Cracking the code of change.

    Science.gov (United States)

    Beer, M; Nohria, N

    2000-01-01

    Today's fast-paced economy demands that businesses change or die. But few companies manage corporate transformations as well as they would like. The brutal fact is that about 70% of all change initiatives fail. In this article, authors Michael Beer and Nitin Nohria describe two archetypes--or theories--of corporate transformation that may help executives crack the code of change. Theory E is change based on economic value: shareholder value is the only legitimate measure of success, and change often involves heavy use of economic incentives, layoffs, downsizing, and restructuring. Theory O is change based on organizational capability: the goal is to build and strengthen corporate culture. Most companies focus purely on one theory or the other, or haphazardly use a mix of both, the authors say. Combining E and O is directionally correct, they contend, but it requires a careful, conscious integration plan. Beer and Nohria present the examples of two companies, Scott Paper and Champion International, that used a purely E or purely O strategy to create change--and met with limited levels of success. They contrast those corporate transformations with that of UK-based retailer ASDA, which has successfully embraced the paradox between the opposing theories of change and integrated E and O. The lesson from ASDA? To thrive and adapt in the new economy, companies must make sure the E and O theories of business change are in sync at their own organizations.

  15. Crack imaging by pulsed laser spot thermography

    International Nuclear Information System (INIS)

    Li, T; Almond, D P; Rees, D A S; Weekes, B

    2010-01-01

    A surface crack close to a spot heated by a laser beam impedes lateral heat flow and produces alterations to the shape of the thermal image of the spot that can be monitored by thermography. A full 3D simulation has been developed to simulate heat flow from a laser heated spot in the proximity of a crack. The modelling provided an understanding of the ways that different parameters affect the thermal images of laser heated spots. It also assisted in the development of an efficient image processing strategy for extracting the scanned cracks. Experimental results show that scanning pulsed laser spot thermography has considerable potential as a remote, non-contact crack imaging technique.

  16. Cracking Advanced Encryption Standard-A Review

    Directory of Open Access Journals (Sweden)

    Jashnil Kumar

    2017-07-01

    Full Text Available Password protection is a major security concern the world is facing today. While there are many publications available that discuss ways to protect passwords and data how widely user from around the world adhere to these rules are unknown. The novelty of this study is that this is the first time a review is done on software tools that can be used to crack Advanced Encryption Standards. Firstly the study does a review on top 10 software tools that are available to crack Advanced Encryption Standards. After which an analysis on two software tools was performed to see how long each software tool took to crack a password. The result of the study gives Advanced Encryption Standard researcher Network security researcher and the general public helpful information on how to strengthen advanced encryption standards and strengthen passwords that are hard for the software tools discussed above to crack.

  17. Photoelastic Analysis of Cracked Thick Walled Cylinders

    Science.gov (United States)

    Pastramă, Ştefan Dan

    2017-12-01

    In this paper, the experimental determination of the stress intensity factor in thick walled cylinders subject to uniform internal pressure and having longitudinal non-penetrating cracks is presented. Photoelastic measurements were used together with the expressions of the stress field near the crack tip for Mode I crack extension and a specific methodology for stress intensity factor determination. Two types of longitudinal cracks - internal and external - were considered. Four plane models were manufactured and analyzed in a plane polariscope at different values of the applied internal pressure. The values of the normalized stress intensity factor were calculated and the results were compared to those reported by other authors. A good accuracy was noticed, showing the reliability of the experimental procedure.

  18. Internal shear cracking in bulk metal forming

    DEFF Research Database (Denmark)

    Christiansen, Peter; Nielsen, Chris Valentin; Bay, Niels Oluf

    2017-01-01

    This paper presents an uncoupled ductile damage criterion for modelling the opening and propagation of internal shear cracks in bulk metal forming. The criterion is built upon the original work on the motion of a hole subjected to shear with superimposed tensile stress triaxiality and its overall...... performance is evaluated by means of side-pressing formability tests in Aluminium AA2007-T6 subjected to different levels of pre-strain. Results show that the new proposed criterionis able to combine simplicity with efficiency for predicting the onset of fracture and the crack propagation path for the entire...... cracking to internal cracks formed undert hree-dimensional states of stress that are typical of bulk metal forming....

  19. Purifying oils, cracking oils, catalysts. [British Patent

    Energy Technology Data Exchange (ETDEWEB)

    1936-02-05

    Hydrocarbon oils are refined by treating while substantially in the liquid phase between 200/sup 0/ and 400/sup 0/C with a phosphoric acid catalyst deposited on metallurgical coke, a suitable blast furnace slag, silica gel or other carrier with similar properties, until the objectionable components are converted into innocuous substances by polymerization cracking, isomerization and/or alkylation. By this treatment the bromine number is reduced, the end-point of the A.S.T.M. distillation is increased, the octane number is raised, mercaptans are converted to hydrogen sulphide and olefines, thioethers and thiophenes are converted to mereaptans, and the initial boiling point is lowered. The process is applicable to gasoline, cracked distillate, kerosine and lubricating oil, obtained by distilling or cracking petroleum, shale and hydrogenated oils; and is particularly applicable for stabilizing cracked distillates.

  20. Crack identification by artificial neural network

    Energy Technology Data Exchange (ETDEWEB)

    Hwu, C.B.; Liang, Y.C. [National Cheng Kung Univ., Tainan (Taiwan, Province of China). Inst. of Aeronaut. and Astronaut.

    1998-04-01

    In this paper, a most popular artificial neural network called the back propagation neural network (BPN) is employed to achieve an ideal on-line identification of the crack embedded in a composite plate. Different from the usual dynamic estimate, the parameters used for the present crack identification are the strains of static deformation. It is known that the crack effects are localized which may not be clearly reflected from the boundary information especially when the data is from static deformation only. To remedy this, we use data from multiple-loading modes in which the loading modes may include the opening, shearing and tearing modes. The results show that our method for crack identification is always stable and accurate no matter how far-away of the test data from its training set. (orig.) 8 refs.

  1. Fatigue crack growth retardation in spot heated mild steel sheet

    Indian Academy of Sciences (India)

    A fatigue crack can be effectively retarded by heating a spot near the crack tip under nil remote stress condition. The subcritical spot heating at a proper position modifies the crack growth behaviour in a way, more or less, similar to specimen subjected to overload spike. It is observed that the extent of crack growth retardation ...

  2. Investigation of the fatigue crack opening under low cyclic loading

    International Nuclear Information System (INIS)

    Daunys, M.; Taraskevicius, A.

    2003-01-01

    Low cycle loading crack opening under various load levels were investigated. Analytical method of the fatigue crack opening investigation was described using relations of crack surface displacements. Calculated results of the crack surface displacement were compared with the experimental results. (author)

  3. A numerical study of non-linear crack tip parameters

    Directory of Open Access Journals (Sweden)

    F.V. Antunes

    2015-07-01

    Full Text Available Crack closure concept has been widely used to explain different issues of fatigue crack propagation. However, different authors have questioned the relevance of crack closure and have proposed alternative concepts. The main objective here is to check the effectiveness of crack closure concept by linking the contact of crack flanks with non-linear crack tip parameters. Accordingly, 3D-FE numerical models with and without contact were developed for a wide range of loading scenarios and the crack tip parameters usually linked to fatigue crack growth, namely range of cyclic plastic strain, crack tip opening displacement, size of reversed plastic zone and total plastic dissipation per cycle, were investigated. It was demonstrated that: i LEFM concepts are applicable to the problem under study; ii the crack closure phenomenon has a great influence on crack tip parameters decreasing their values; iii the Keff concept is able to explain the variations of crack tip parameters produced by the contact of crack flanks; iv the analysis of remote compliance is the best numerical parameter to quantify the crack opening level; v without contact there is no effect of stress ratio on crack tip parameters. Therefore it is proved that the crack closure concept is valid.

  4. Analysis of cracking in glass molds made of cast iron

    Science.gov (United States)

    Leushin, I. O.; Chistyakov, D. G.

    2014-09-01

    The cracking in the parts of cast iron molds intended for glass is considered, and this cracking substantially affects the operation of glass-blowing equipment, maintainability, and the replacement of mold sets. The processes that cause cracking in the parts of glass molds and initiate crack growth are studied.

  5. Hydride effect on crack instability of Zircaloy cladding

    Energy Technology Data Exchange (ETDEWEB)

    Tseng, Che-Chung, E-mail: cctseng@iner.gov.tw [Institute of Nuclear Energy Research, No. 1000, Wunhua Road, Jiaan Village, Lungtan, Township, Taoyuan County 32546, Taiwan (China); Sun, Ming-Hung [Institute of Nuclear Energy Research, No. 1000, Wunhua Road, Jiaan Village, Lungtan, Township, Taoyuan County 32546, Taiwan (China); Chao, Ching-Kong [Department of Mechanical Engineering, National Taiwan University of Science and Technology, 43 Keelung Road, Section 4, Taipei 106, Taiwan (China)

    2014-04-01

    Highlights: • Radial hydrides near the crack tip had a significant effect on crack propagation. • For radial hydrides off the crack line vertically, the effect on crack propagation was notably reduced. • The longer hydride platelet resulted in a remarkable effect on crack propagation. • A long split in the radial hydride precipitate would enhance crack propagation. • The presence of circumferential hydride among radial hydrides may play an important role in crack propagation. - Abstract: A methodology was proposed to investigate the effect of hydride on the crack propagation in fuel cladding. The analysis was modeled based on an outside-in crack with radial hydrides located near its crack tip. The finite element method was used in the calculation; both stress intensity factor K{sub I} and J integral were applied to evaluate the crack stability. The parameters employed in the analysis included the location of radial hydride, hydride dimensions, number of hydrides, and the presence of circumferential hydride, etc. According to our study, the effective distance between a radial hydride and the assumed cladding surface crack for the enhancement of crack propagation proved to be no greater than 0.06 mm. For a hydride not on the crack line, it would induce a relatively minor effect on crack propagation if the vertical distance was beyond 0.05 mm. However, a longer hydride precipitate as well as double radial hydrides could have a remarkable effect on crack propagation. A combined effect of radial and circumferential hydrides was also discussed.

  6. Fatigue crack threshold relevant to stress ratio, crack wake and loading histories

    International Nuclear Information System (INIS)

    Okazaki, Masakazu; Iwasaki, Akira; Kasahara, Naoto

    2013-01-01

    Fatigue crack propagation behavior was investigated in a low alloy steel which experienced several kind of loading histories. Both the effects of stress ratio, test temperature on the fatigue crack threshold, and the change in the threshold depending on the thermo-mechanical loading histories, were experimentally investigated. It was shown that the thermo-mechanical loading history left its effect along the prior fatigue crack wake resulting in the change of fatigue crack threshold. Some discussions are made on how this type of loading history effect should be treated from engineering point of view. (author)

  7. On the transition of short cracks into long fatigue cracks in reactor pressure vessel steels

    Directory of Open Access Journals (Sweden)

    Singh Rajwinder

    2018-01-01

    Full Text Available Short fatigue cracks, having dimension less than 1 mm, propagate at much faster rates (da/dN even at lower stress intensity factor range (da/dN as compared to the threshold stress intensity factor range obtained from long fatigue crack growth studies. These short cracks originate at the sub-grain level and some of them ultimately transit into critical long cracks over time. Therefore, designing the components subjected to fatigue loading merely on the long crack growth data and neglecting the short crack growth behavior can overestimate the component’s life. This aspect of short fatigue cracks become even more critical for materials used for safety critical applications such as reactor pressure vessel (RPV steel in nuclear plants. In this work, the transition behaviour of short fatigue crack gowth into long fatigue crack is studied in SA508 Grade 3 Class I low alloy steel used in RPVs. In-situ characterization of initiation, propagation and transition of short fatigue cracks is performed using fatigue stage for Scanning Electron Microscope (SEM in addition to digital microscopes fitted over a servo-hydraulic fatigue machine and correlated with the microtructural information obtained using electron backscatter diffraction (EBSD. SA508 steel having an upper bainitic microstructure have several microstructural interfaces such as phase and grain boundaries that play a significant role in controlling the short fatigue crack propagation. Specially designed and prepared short fatigue specimens (eletro-polished with varying initial crack lengths of the order of tens of microns are used in this study. The transition of such short initial cracks into long cracks is then tracked to give detailed insight into the role of each phase and phase/grain boundary with an objective of establishing Kitagawa-Takahashi diagram for the given RPV steel. The behavior of the transited long cracks is then compared with the crack propagation behavior obtained using

  8. Probabilistic fracture mechanics of nuclear structural components: consideration of transition from embedded crack to surface crack

    International Nuclear Information System (INIS)

    Yagawa, G.; Yoshimura, S.

    1999-01-01

    This paper describes a probabilistic fracture mechanics (PFM) analysis of aged nuclear reactor pressure vessel (RPV) material. New interpolation formulas of three-dimensional stress intensity factors are presented for both embedded elliptical surface cracks and semi-elliptical surface cracks. To investigate effects of transition from embedded crack to surface crack in PFM analyses, one of the PFM round-robin problems set by JSME-RC111 committee (i.e. aged RPV under normal and upset operating conditions) is solved, employing the interpolation formulas. (orig.)

  9. Terahertz non-destructive imaging of cracks and cracking in structures of cement-based materials

    Directory of Open Access Journals (Sweden)

    Shujie Fan

    2017-11-01

    Full Text Available Cracks and crack propagation in cement-based materials are key factors leading to failure of structures, affecting safety in construction engineering. This work investigated the application of terahertz (THz non-destructive imaging to inspections on structures of cement-based materials, so as to explore the potential of THz imaging in crack detection. Two kinds of disk specimens made of plain cement mortar and UHMWPE fiber concrete were prepared respectively. A mechanical expansion load device was deployed to generate cracks and control the whole process of cracking. Experimental tests were carried out on cracked specimens by using a commercial THz time domain spectroscopy (THz-TDS during loading. The results show that crack opening and propagation could be examined by THz clearly and the material factors influence the ability of crack resistance significantly. It was found that the THz imaging of crack initiation and propagation agrees with the practical phenomenon and supplies more information about damage of samples. It is demonstrated that the damage behavior of structures of cement-based materials can be successfully detected by THz imaging.

  10. Terahertz non-destructive imaging of cracks and cracking in structures of cement-based materials

    Science.gov (United States)

    Fan, Shujie; Li, Tongchun; Zhou, Jun; Liu, Xiaoqing; Liu, Xiaoming; Qi, Huijun; Mu, Zhiyong

    2017-11-01

    Cracks and crack propagation in cement-based materials are key factors leading to failure of structures, affecting safety in construction engineering. This work investigated the application of terahertz (THz) non-destructive imaging to inspections on structures of cement-based materials, so as to explore the potential of THz imaging in crack detection. Two kinds of disk specimens made of plain cement mortar and UHMWPE fiber concrete were prepared respectively. A mechanical expansion load device was deployed to generate cracks and control the whole process of cracking. Experimental tests were carried out on cracked specimens by using a commercial THz time domain spectroscopy (THz-TDS) during loading. The results show that crack opening and propagation could be examined by THz clearly and the material factors influence the ability of crack resistance significantly. It was found that the THz imaging of crack initiation and propagation agrees with the practical phenomenon and supplies more information about damage of samples. It is demonstrated that the damage behavior of structures of cement-based materials can be successfully detected by THz imaging.

  11. Crack repair welding by CMT brazing using low melting point filler wire for long-term used steam turbine cases of Cr-Mo-V cast steels

    Energy Technology Data Exchange (ETDEWEB)

    Kadoi, Kota, E-mail: kadoi@hiroshima-u.ac.jp [Graduate School of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima 739-8527 (Japan); Murakami, Aoi; Shinozaki, Kenji; Yamamoto, Motomichi [Graduate School of Engineering, Hiroshima University, 1-4-1 Kagamiyama, Higashi-Hiroshima 739-8527 (Japan); Matsumura, Hideo [Chugoku Electric Power Co., 3-9-1 Kagamiyama, Higashi-Hiroshima 739-0046 (Japan)

    2016-06-01

    Surface melting by gas tungsten arc (GTA) welding and overlaying by cold metal transfer (CMT) brazing using low melting point filler wire were investigated to develop a repair process for cracks in worn cast steel of steam turbine cases. Cr-Mo-V cast steel, operated for 188,500 h at 566 °C, was used as the base material. Silver and gold brazing filler wires were used as overlaying materials to decrease the heat input into the base metal and the peak temperature during the welding thermal cycle. Microstructural analysis revealed that the worn cast steel test samples contained ferrite phases with intragranular precipitates of Cr{sub 7}C{sub 3}, Mo{sub 2}C, and CrSi{sub 2} and grain boundary precipitates of Cr{sub 23}C{sub 6} and Mo{sub 2}C. CMT brazing using low melting point filler wire was found to decrease the heat input and peak temperature during the thermal cycle of the process compared with those during GTA surface melting. Thus, the process helped to inhibit the formation of hardened phases such as intermetallics and martensite in the heat affected zone (HAZ). Additionally, in the case of CMT brazing using BAg-8, the change in the hardness of the HAZ was negligible even though other processes such as GTA surface melting cause significant changes. The creep-fatigue properties of weldments produced by CMT brazing with BAg-8 were the highest, and nearly the same as those of the base metal owing to the prevention of hardened phase formation. The number of fracture cycles using GTA surface melting and CMT brazing with BAu-4 was also quite small. Therefore, CMT brazing using low melting point filler wire such as BAg-8 is a promising candidate method for repairing steam turbine cases. However, it is necessary to take alloy segregation during turbine operation into account to design a suitable filler wire for practical use.

  12. Investigation of the Use of Laser Shock Peening for Enhancing Fatigue and Stress Corrosion Cracking Resistance of Nuclear Energy Materials

    Energy Technology Data Exchange (ETDEWEB)

    Vasudevan, Vijay K. [Univ. of Cincinnati, OH (United States); Jackson, John [Idaho National Lab. (INL), Idaho Falls, ID (United States); Teysseyre, Sebastien [Idaho National Lab. (INL), Idaho Falls, ID (United States); Alexandreanu, Bogdan [Argonne National Lab. (ANL), Argonne, IL (United States); Chen, Yiren [Argonne National Lab. (ANL), Argonne, IL (United States)

    2017-03-07

    The objective of this project, which includes close collaboration with scientists from INL and ANL, is to investigate and demonstrate the use of advanced mechanical surface treatments like laser shock peening (LSP) and ultrasonic nanocrystal surface modification (UNSM) and establish baseline parameters for enhancing the fatigue properties and SCC resistance of nuclear materials like nickel-based alloy 600 and 304 stainless steel. The research program includes the following key elements/tasks: 1) Procurement of Alloy 600 and 304 SS, heat treatment studies; 2) LSP and UNSM processing of base metal and welds/HAZ of alloys 600 and 304; (3) measurement and mapping of surface and sub-surface residual strains/stresses and microstructural changes as a function of process parameters using novel methods; (4) determination of thermal relaxation of residual stresses (macro and micro) and microstructure evolution with time at high temperatures typical of service conditions and modeling of the kinetics of relaxation; (5) evaluation of the effects of residual stress, near surface microstructure and temperature on SCC and fatigue resistance and associated microstructural mechanisms; and (6) studies of the effects of bulk and surface grain boundary engineering on improvements in the SCC resistance and associated microstructural and cracking mechanisms

  13. A probabilistic approach to crack instability

    Science.gov (United States)

    Chudnovsky, A.; Kunin, B.

    1989-01-01

    A probabilistic model of brittle fracture is examined with reference to two-dimensional problems. The model is illustrated by using experimental data obtained for 25 macroscopically identical specimens made of short-fiber-reinforced composites. It is shown that the model proposed here provides a predictive formalism for the probability distributions of critical crack depth, critical loads, and crack arrest depths. It also provides similarity criteria for small-scale testing.

  14. Radioactive tracers and the cracking modelings

    International Nuclear Information System (INIS)

    Bettens, B.

    1982-01-01

    The use of tracers (3H and 14 C) labelled in specific positions is an intensive contribution to the understanding and the revealing of the very often complex cracking modeling. The pyrolytic decay of the phenol and the cresols, of the aniline, of the phenantrene and its hydrogenated derived products were investigated and are presented as examples. The decay mechanisms give a theoretical knowledge of the thermal cracking and allow to handle the results on an industrial scale. (AF)

  15. Molecular dynamics simulation of propagating cracks

    Science.gov (United States)

    Mullins, M.

    1982-01-01

    Steady state crack propagation is investigated numerically using a model consisting of 236 free atoms in two (010) planes of bcc alpha iron. The continuum region is modeled using the finite element method with 175 nodes and 288 elements. The model shows clear (010) plane fracture to the edge of the discrete region at moderate loads. Analysis of the results obtained indicates that models of this type can provide realistic simulation of steady state crack propagation.

  16. Role of hydrogen in stress corrosion cracking

    International Nuclear Information System (INIS)

    Louthan, M.R. Jr.

    1975-01-01

    Hydrogen embrittlement has been postulated as a cause of stress corrosion cracking in numerous alloy systems. Such an interrelationship is useful in design considerations because it permits the designer and working engineer to relate the literature from both fields to a potential environmental compatibility problem. The role of hydrogen in stress corrosion of high strength steels is described along with techniques for minimizing the susceptibility to hydrogen stress cracking. (U.S.)

  17. Reactor vessel nozzle cracks: a photoelastic study

    International Nuclear Information System (INIS)

    Smith, C.W.

    1979-01-01

    A method consisting of a marriage between the ''frozen stress'' photoelastic approach and the local stress field equations of linear elastic fracture mechanics for estimating stress intensity factor distributions in three dimensional, finite cracked body problems is reviewed and extensions of the method are indicated. The method is then applied to the nuclear reactor vessel nozzle corner crack problem for both Intermediate Test Vessel and Boiling Water Reactor geometries. Results are compared with those of other investigators. 35 refs

  18. Problems of tungsten crack resistance optimization

    International Nuclear Information System (INIS)

    Babak, A.V.; Uskov, E.I.

    1986-01-01

    Technically pure and precipitation-hardening tungsten is studied for its crack resistance in the initial and hardened states at the temperatures of 20...2000 deg C. Results of the study are presented. It is shown that hardening of tungsten base alloys in oil from the temperature corresponding to the upper boundary of the temperature region of ductile-brittle transition increases a crack propagation resistance of the studied materias at elevated and high temperatures

  19. Evaluation of flaws or service induced cracks in pressure vessels

    International Nuclear Information System (INIS)

    Riccardella, P.C.; Copeland, J.F.; Gilman, J.

    1987-01-01

    An overview of the ASME flaw evaluation procedures for nuclear pressure vessels is presented, with emphasis on fatigue crack growth evaluations. Environmental and load-rate effects are further considered with respect to new crack growth data and a time-dependent crack growth model. This new crack growth model is applied to evaluate feedwater nozzle cracking in boiling water reactors and is compared to current and past ASME crack growth curves. The time-dependent model bounds the observed cracking and indicates that more detailed consideration of material susceptibility, in terms of sulfur content and product form, is needed

  20. Steady-state propagation of interface corner crack

    DEFF Research Database (Denmark)

    Veluri, Badrinath; Jensen, Henrik Myhre

    2013-01-01

    Steady-state propagation of interface cracks close to three-dimensional corners has been analyzed. Attention was focused on modeling the shape of the interface crack front and calculating the critical stress for steady-state propagation of the crack. The crack propagation was investigated...... on the finite element method with iterative adjustment of the crack front to estimate the critical delamination stresses as a function of the fracture criterion and corner angles. The implication of the results on the delamination is discussed in terms of crack front profiles and the critical stresses...... for propagation and the angle of intersection of the crack front with the free edge....

  1. Numerical analysis of interacting cracks in biaxial stress field

    International Nuclear Information System (INIS)

    Kovac, M.; Cizelj, L.

    1999-01-01

    The stress corrosion cracks as seen for example in PWR steam generator tubing made of Inconel 600 usually produce highly irregular kinked and branched crack patterns. Crack initialization and propagation depends on stress state underlying the crack pattern. Numerical analysis (such as finite element method) of interacting kinked and branched cracks can provide accurate solutions. This paper discusses the use of general-purpose finite element code ABAQUS for evaluating stress fields at crack tips of interacting complex cracks. The results obtained showed reasonable agreement with the reference solutions and confirmed use of finite elements in such class of problems.(author)

  2. Torsion of cracked nanorods using a nonlocal elasticity model

    International Nuclear Information System (INIS)

    Loya, J A; Aranda-Ruiz, J; Fernández-Sáez, J

    2014-01-01

    This paper presents a nonlocal cracked-rod model from which we have analysed the torsional vibrations of a carbon nanotube with a circumferential crack. Several types of boundary conditions, including the consideration of a buckyball at the end of the nanotube, have been studied. The nonlocal Eringen elasticity theory is used to formulate the problem. The cracked rod is modelled by dividing the cracked element into two segments connected by a torsional linear spring whose stiffness is related to the crack severity. The effect of the nonlocal small-scale parameter, crack severity, cracked section position, different boundary conditions and attached mass are examined in this work. (paper)

  3. On the application of cohesive crack modeling in cementitious materials

    DEFF Research Database (Denmark)

    Stang, Henrik; Olesen, John Forbes; Poulsen, Peter Noe

    2007-01-01

    typically for multi scale problems such as crack propagation in fiber reinforced composites. Mortar and concrete, however, are multi-scale materials and the question naturally arises, if bridged crack models in fact are more suitable for concrete and mortar as well? In trying to answer this question a model......Cohesive crack models-in particular the Fictitious Crack Model - are applied routinely in the analysis of crack propagation in concrete and mortar. Bridged crack models-where cohesive stresses are assumed to exist together with a stress singularity at the crack tip-on the other hand, are used...

  4. Creep Behavior and Durability of Cracked CMC

    Science.gov (United States)

    Bhatt, R. T.; Fox, Dennis; Smith, Craig

    2015-01-01

    To understand failure mechanisms and durability of cracked Ceramic matrix composites (CMCs), Melt Infiltration (MI) SiCSiC composites with Sylramic-iBN fibers and full Chemical vapour infiltration SiCSiC composites with Sylramic-ion bombarded BN (iBN) and Hi-Nicalon -S fibers were pre-cracked between 150 to 200 megapascal and then creep and Sustained Peak Low Cycle Fatigue (SPLCF) tested at 13150 C at stress levels from 35 to 103 megapascal for up to 200 hours under furnace and burner rig conditions. In addition creep testing was also conducted on pre-cracked full Chemical vapour infiltration SiCSiC composites at 14500 C between 35 and 103 megapascal for up to 200 hours under furnace conditions. If the specimens survived the 200 hour durability tests, then they were tensile tested at room temperature to determine their residual tensile properties. The failed specimens were examined by Scanning electron microscope (SEM) to determine the failure modes and mechanisms. The influence of crack healing matrix, fiber types, crack density, testing modes and interface oxidation on durability of cracked Ceramic matrix composites (CMCs) will be discussed.

  5. Electromagnetic pulsed thermography for natural cracks inspection

    Science.gov (United States)

    Gao, Yunlai; Tian, Gui Yun; Wang, Ping; Wang, Haitao; Gao, Bin; Woo, Wai Lok; Li, Kongjing

    2017-01-01

    Emerging integrated sensing and monitoring of material degradation and cracks are increasingly required for characterizing the structural integrity and safety of infrastructure. However, most conventional nondestructive evaluation (NDE) methods are based on single modality sensing which is not adequate to evaluate structural integrity and natural cracks. This paper proposed electromagnetic pulsed thermography for fast and comprehensive defect characterization. It hybrids multiple physical phenomena i.e. magnetic flux leakage, induced eddy current and induction heating linking to physics as well as signal processing algorithms to provide abundant information of material properties and defects. New features are proposed using 1st derivation that reflects multiphysics spatial and temporal behaviors to enhance the detection of cracks with different orientations. Promising results that robust to lift-off changes and invariant features for artificial and natural cracks detection have been demonstrated that the proposed method significantly improves defect detectability. It opens up multiphysics sensing and integrated NDE with potential impact for natural understanding and better quantitative evaluation of natural cracks including stress corrosion crack (SCC) and rolling contact fatigue (RCF). PMID:28169361

  6. Fatigue crack behaviour in mine excavator

    Energy Technology Data Exchange (ETDEWEB)

    Yin, Y.; Grondin, G.Y.; Elwi, A.E. [Alberta Univ., Edmonton, AB (Canada). Dept. of Civil and Environmental Engineering

    2006-05-15

    Fatigue cracking in excavation equipment represents a significant operating cost for oil sands operators. It is caused by high impact loads, the high frequency of load cycles, and large component sizes found in oil sands processing facilities. Monitoring and repair strategies for fatigue cracks are typically based on vendor specifications and the experience of maintenance personnel. This paper provided details of an optimized crack management program applied to a BE 395B shovel boom. The proposed crack management tool uses a chart to predict the remaining life of a corner crack in the shovel boom. Predictions are based on limited field measurements of operating loads as well as on data obtained from fatigue testing of boom material, and a finite element analysis of the shovel boom. Field and laboratory data are used along with fracture mechanics and finite element modelling to predict crack life. It was concluded that the tool will allow inspectors and planners to schedule repairs based on safe service life. The tool is applicable for any components subjected to fatigue loading. 3 refs., 21 tabs., 64 figs.

  7. Microwave based method of monitoring crack formation

    International Nuclear Information System (INIS)

    Aman, Sergej; Aman, Alexander; Majcherek, Soeren; Hirsch, Soeren; Schmidt, Bertram

    2014-01-01

    The formation of cracks in glass particles was monitored by application of linearly polarized microwaves. The breakage behavior of glass spheres coated with a thin gold layer of about 50 nm, i.e. a thickness that is lower than the microwave penetration depth, was tested. In this way the investigation of fracture behavior of electronic circuits was simulated. A shielding current was induced in the gold layer by the application of microwaves. During the crack formation the distribution of this current changed abruptly and a scattered microwave signal appeared at the frequency of the incident microwaves. The time behavior of the scattered signal reflects the microscopic processes occurring during the fracture of the specimen. The duration of the increasing signal corresponds to the crack formation time in the tested specimen. This time was estimated as particle size divided by crack development speed in glass. An intense emission of electrons occurs during the formation of cracks. Due to this, coherent Thomson scattering of microwaves by emitted electrons becomes significant with a delay of a few microseconds after the initial phase of crack formation. In this time the intensity of the microwave signal increases. (paper)

  8. Thermal shock cracking of GSO single crystal

    International Nuclear Information System (INIS)

    Miyazaki, Noriyuki; Yamamoto, Kazunari; Tamura, Takaharu; Kurashige, Kazuhisa; Ishibashi, Hiroyuki; Susa, Kenzo

    1998-01-01

    The quantitative estimation of the failure stress of a gadolinium orthosilicate (Gd 2 SiO 5 , hereafter abbreviated as GSO) single crystal due to thermal shock was investigated. A cylindrical test specimen was heated in a silicone oil bath, then subjected to thermal shock by pouring room temperature silicone oil. Cracking occurred during cooling. The heat conduction analysis was performed to obtain temperature distribution in a GSO single crystal at cracking, using the surface temperatures measured in the thermal shock cracking test. Then the thermal stress was calculated using temperature profile of the test specimen obtained from the heat conduction analysis. It is found from the results of the thermal stress analysis and the observation of the cracking in test specimens that the thermal shock cracking occurs in a cleavage plane due to the stress normal to the plane. Three-point bending tests were also performed to examine the relationship between the critical stress for thermal shock cracking and the three-point bending strength obtained from small-sized test specimens. (author)

  9. Crack propagation on spherical pressure vessels

    International Nuclear Information System (INIS)

    Lebey, J.; Roche, R.

    1975-01-01

    The risk presented by a crack on a pressure vessel built with a ductile steel cannot be well evaluated by simple application of the rules of Linear Elastic Fracture Mechanics, which only apply to brittle materials. Tests were carried out on spherical vessels of three different scales built with the same steel. Cracks of different length were machined through the vessel wall. From the results obtained, crack initiation stress (beginning of stable propagation) and instable propagation stress may be plotted against the lengths of these cracks. For small and medium size, subject to ductile fracture, the resulting curves are identical, and may be used for ductile fracture prediction. Brittle rupture was observed on larger vessels and crack propagation occurred at lower stress level. Preceedings curves are not usable for fracture analysis. Ultimate pressure can be computed with a good accuracy by using equivalent energy toughness, Ksub(1cd), characteristic of the metal plates. Satisfactory measurements have been obtained on thin samples. The risks of brittle fracture may then judged by comparing Ksub(1cd) with the calculated K 1 value, in which corrections for vessel shape are taken into account. It is thus possible to establish the bursting pressure of cracked spherical vessels, with the help of two rules, one for brittle fracture, the other for ductile instability. A practical method is proposed on the basis of the work reported here

  10. On crack interaction effects of in-plane surface cracks using elastic and elastic-plastic finite element analyses

    International Nuclear Information System (INIS)

    Kim, Jong Min; Huh, Nam Su

    2010-01-01

    The crack-tip stress fields and fracture mechanics assessment parameters for a surface crack, such as the elastic stress intensity factor or the elastic-plastic J-integral, can be affected significantly by the adjacent cracks. Such a crack interaction effect due to multiple cracks can alter the fracture mechanics assessment parameters significantly. There are many factors to be considered, for instance the relative distance between adjacent cracks, the crack shape, and the loading condition, to quantify the crack interaction effect on the fracture mechanics assessment parameters. Thus, the current assessment codes on crack interaction effects (crack combination rules), including ASME Sec. XI, BS7910, British Energy R6 and API 579-1/ASME FFS-1, provide different rules for combining multiple surface cracks into a single surface crack. The present paper investigates crack interaction effects by evaluating the elastic stress intensity factor and the elastic-plastic J-integral of adjacent in-plane surface cracks in a plate through detailed 3-dimensional elastic and elastic-plastic finite element analyses. The effects on the fracture mechanics assessment parameters of the geometric parameters, the relative distance between two cracks, and the crack shape are investigated systematically. As for the loading condition, an axial tension is considered. Based on the finite element results, the acceptability of the crack combination rules provided in the existing guidance was investigated, and the relevant recommendations on a crack interaction for in-plane surface cracks are discussed. The present results can be used to develop more concrete guidance on crack interaction effects for crack shape characterization to evaluate the integrity of defective components

  11. Thermal fatigue cracking of austenitic stainless steels

    International Nuclear Information System (INIS)

    Fissolo, A.

    2001-01-01

    This report deals with the thermal fatigue cracking of austenitic stainless steels as AISI 316 LN and 304 L. Such damage has been clearly observed for some components used in Fast Breeder reactors (FBR) and Pressure Water Reactor (PWR). In order to investigate thermal fatigue, quasi-structural specimen have been used. In this frame, facilities enforcing temperature variations similar to those found under the operation conditions have been progressively developed. As for components, loading results from impeded dilatation. In the SPLASH facility, the purpose was to establish accurate crack initiation conditions in order to check the relevance of the usual component design methodology. The tested specimen is continuously heated by the passage of an electrical DC current, and submitted to cyclic thermal down shock (up to 1000 deg C/s) by means of periodical spraying of water on two opposite specimen faces. The number of cycles to crack initiation N i is deduced from periodic examinations of the quenched surfaces, by means of optical microscopy. It is considered that initiation occurs when at least one 50μm to 150□m long crack is observed. Additional SPLASH tests were performed for N >> N i , with a view to investigate the evolution of a surface multiple cracking network with the number of cycles N. The CYTHIA test was mainly developed for the purpose of assessing crack growth dynamics of one isolated crack in thermal fatigue conditions. Specimens consist of thick walled tubes with a 1 mm circular groove is spark-machined at the specimen centre. During the test, the external wall of the tube is periodically heated by using a HF induction coil (1 MHz), while its internal wall is permanently cooled by flowing water. Total crack growth is derived from post-mortem examinations, whereby the thermal fatigue final rupture surface is oxidized at the end of the test. The specimen is broken afterwards under mechanical fatigue at room temperature. All the tests confirm that

  12. Stress corrosion cracking of copper canisters

    International Nuclear Information System (INIS)

    King, Fraser; Newman, Roger

    2010-12-01

    A critical review is presented of the possibility of stress corrosion cracking (SCC) of copper canisters in a deep geological repository in the Fennoscandian Shield. Each of the four main mechanisms proposed for the SCC of pure copper are reviewed and the required conditions for cracking compared with the expected environmental and mechanical loading conditions within the repository. Other possible mechanisms are also considered, as are recent studies specifically directed towards the SCC of copper canisters. The aim of the review is to determine if and when during the evolution of the repository environment copper canisters might be susceptible to SCC. Mechanisms that require a degree of oxidation or dissolution are only possible whilst oxidant is present in the repository and then only if other environmental and mechanical loading conditions are satisfied. These constraints are found to limit the period during which the canisters could be susceptible to cracking via film rupture (slip dissolution) or tarnish rupture mechanisms to the first few years after deposition of the canisters, at which time there will be insufficient SCC agent (ammonia, acetate, or nitrite) to support cracking. During the anaerobic phase, the supply of sulphide ions to the free surface will be transport limited by diffusion through the highly compacted bentonite. Therefore, no HS. will enter the crack and cracking by either of these mechanisms during the long term anaerobic phase is not feasible. Cracking via the film-induced cleavage mechanism requires a surface film of specific properties, most often associated with a nano porous structure. Slow rates of dissolution characteristic of processes in the repository will tend to coarsen any nano porous layer. Under some circumstances, a cuprous oxide film could support film-induced cleavage, but there is no evidence that this mechanism would operate in the presence of sulphide during the long-term anaerobic period because copper sulphide

  13. Stress corrosion cracking of copper canisters

    Energy Technology Data Exchange (ETDEWEB)

    King, Fraser (Integrity Corrosion Consulting Limited (Canada)); Newman, Roger (Univ. of Toronto (Canada))

    2010-12-15

    A critical review is presented of the possibility of stress corrosion cracking (SCC) of copper canisters in a deep geological repository in the Fennoscandian Shield. Each of the four main mechanisms proposed for the SCC of pure copper are reviewed and the required conditions for cracking compared with the expected environmental and mechanical loading conditions within the repository. Other possible mechanisms are also considered, as are recent studies specifically directed towards the SCC of copper canisters. The aim of the review is to determine if and when during the evolution of the repository environment copper canisters might be susceptible to SCC. Mechanisms that require a degree of oxidation or dissolution are only possible whilst oxidant is present in the repository and then only if other environmental and mechanical loading conditions are satisfied. These constraints are found to limit the period during which the canisters could be susceptible to cracking via film rupture (slip dissolution) or tarnish rupture mechanisms to the first few years after deposition of the canisters, at which time there will be insufficient SCC agent (ammonia, acetate, or nitrite) to support cracking. During the anaerobic phase, the supply of sulphide ions to the free surface will be transport limited by diffusion through the highly compacted bentonite. Therefore, no HS. will enter the crack and cracking by either of these mechanisms during the long term anaerobic phase is not feasible. Cracking via the film-induced cleavage mechanism requires a surface film of specific properties, most often associated with a nano porous structure. Slow rates of dissolution characteristic of processes in the repository will tend to coarsen any nano porous layer. Under some circumstances, a cuprous oxide film could support film-induced cleavage, but there is no evidence that this mechanism would operate in the presence of sulphide during the long-term anaerobic period because copper sulphide

  14. Variable amplitude fatigue crack growth behavior - a short overview

    International Nuclear Information System (INIS)

    Singh, Konjengbam Darunkumar; Parry, Matthew Roger; Sinclair, Ian

    2011-01-01

    A short overview concerning variable amplitude (VA) fatigue crack growth behavior is presented in this paper. The topics covered in this review encompass important issues pertaining to both single and repeated overload transients. Reviews on transient post overload effects such as plasticity induced crack closure, crack tip blunting, residual stresses, crack deflection and branching, activation of near threshold mechanisms, strain hardening are highlighted. A brief summary on experimental trends and finite element modelling of overload induced crack closure is also presented

  15. Variable amplitude fatigue crack growth behavior - a short overview

    Energy Technology Data Exchange (ETDEWEB)

    Singh, Konjengbam Darunkumar [Indian Institute of Technology, Guwahati (India); Parry, Matthew Roger [Airbus Operations Ltd, Bristol (United Kingdom); Sinclair, Ian [University of Southampton, Southampton (United Kingdom)

    2011-03-15

    A short overview concerning variable amplitude (VA) fatigue crack growth behavior is presented in this paper. The topics covered in this review encompass important issues pertaining to both single and repeated overload transients. Reviews on transient post overload effects such as plasticity induced crack closure, crack tip blunting, residual stresses, crack deflection and branching, activation of near threshold mechanisms, strain hardening are highlighted. A brief summary on experimental trends and finite element modelling of overload induced crack closure is also presented.

  16. Fatigue crack layer propagation in silicon-iron

    Science.gov (United States)

    Birol, Y.; Welsch, G.; Chudnovsky, A.

    1986-01-01

    Fatigue crack propagation in metal is almost always accompanied by plastic deformation unless conditions strongly favor brittle fracture. The analysis of the plastic zone is crucial to the understanding of crack propagation behavior as it governs the crack growth kinetics. This research was undertaken to study the fatigue crack propagation in a silicon iron alloy. Kinetic and plasticity aspects of fatigue crack propagation in the alloy were obtained, including the characterization of damage evolution.

  17. Biogenic Cracks in Porous Rock

    Science.gov (United States)

    Hemmerle, A.; Hartung, J.; Hallatschek, O.; Goehring, L.; Herminghaus, S.

    2014-12-01

    Microorganisms growing on and inside porous rock may fracture it by various processes. Some of the mechanisms of biofouling and bioweathering are today identified and partially understood but most emphasis is on chemical weathering, while mechanical contributions have been neglected. However, as demonstrated by the perseverance of a seed germinating and cracking up a concrete block, the turgor pressure of living organisms can be very significant. Here, we present results of a systematic study of the effects of the mechanical forces of growing microbial populations on the weathering of porous media. We designed a model porous medium made of glass beads held together by polydimethylsiloxane (PDMS), a curable polymer. The rheological properties of the porous medium, whose shape and size are tunable, can be controlled by the ratio of crosslinker to base used in the PDMS (see Fig. 1). Glass and PDMS being inert to most chemicals, we are able to focus on the mechanical processes of biodeterioration, excluding any chemical weathering. Inspired by recent measurements of the high pressure (~0.5 Mpa) exerted by a growing population of yeasts trapped in a microfluidic device, we show that yeast cells can be cultured homogeneously within porous medium until saturation of the porous space. We investigate then the effects of such an inner pressure on the mechanical properties of the sample. Using the same model system, we study also the complex interplay between biofilms and porous media. We focus in particular on the effects of pore size on the penetration of the biofilm within the porous sample, and on the resulting deformations of the matrix, opening new perspectives into the understanding of life in complex geometry. Figure 1. Left : cell culture growing in a model porous medium. The white spheres represent the grains, bonds are displayed in grey, and microbes in green. Right: microscopy picture of glass beads linked by PDMS bridges, scale bar: 100 μm.

  18. Probabilistic modeling of crack networks in thermal fatigue

    International Nuclear Information System (INIS)

    Malesys, N.

    2007-11-01

    Thermal superficial crack networks have been detected in mixing zone of cooling system in nuclear power plants. Numerous experimental works have already been led to characterize initiation and propagation of these cracks. The random aspect of initiation led to propose a probabilistic model for the formation and propagation of crack networks in thermal fatigue. In a first part, uniaxial mechanical test were performed on smooth and slightly notched specimens in order to characterize the initiation of multiple cracks, their arrest due to obscuration and the coalescence phenomenon by recovery of amplification stress zones. In a second time, the probabilistic model was established under two assumptions: the continuous cracks initiation on surface, described by a Poisson point process law with threshold, and the shielding phenomenon which prohibits the initiation or the propagation of a crack if this one is in the relaxation stress zone of another existing crack. The crack propagation is assumed to follow a Paris' law based on the computation of stress intensity factors at the top and the bottom of crack. The evolution of multiaxial cracks on the surface can be followed thanks to three quantities: the shielding probability, comparable to a damage variable of the structure, the initiated crack density, representing the total number of cracks per unit surface which can be compared to experimental observations, and the propagating crack density, representing the number per unit surface of active cracks in the network. The crack sizes distribution is also computed by the model allowing an easier comparison with experimental results. (author)

  19. Crack characterization for in-service inspection planning

    International Nuclear Information System (INIS)

    Waale, J.; Ekstroem, P.

    1995-12-01

    During in-service inspection by non destructive testing the reliability is highly dependent on how the equipment is adjusted to the specific object and to the anticipated crack feature.The crack feature and morphology vary widely between different cracking mechanisms and between material types in which the cracks appear. The major objective of this study was to characterize a number of morphology parameters for common crack mechanism and structure material combinations. Critical morphology parameters are crack orientation, shape, width, surface roughness and branching. The crack parameters were evaluated from failure analyses reported from the nuclear and non-nuclear industry. In addition, a literature review was carried out on crack parameter reports and on failure analysis reports, which were further evaluated. The evaluated crack parameters were plotted and statistically processed in data groups with respect to crack mechanism and material type. The fatigue crack mechanism were classified as mechanical, thermal or corrosion fatigue and stress corrosion crack mechanism as intergranular, transgranular or inter dendritic stress corrosion cracking. Furthermore, some common weld defects were characterized for comparison. The materials were divided into three broad groups, ferritic low alloy steels, stainless steels and nickel base alloys. The results indicate significant differences between crack parameters when comparing data from different crack mechanism/material type combinations. Typical parameter values and scatter were derived for several combinations where the data was sufficient for statistical significance. 10 refs, 105 figs, 14 tabs

  20. Crack characterization for in-service inspection planning

    Energy Technology Data Exchange (ETDEWEB)

    Waale, J [SAQ Inspection Ltd, Stockholm (Sweden); Ekstroem, P [ABB Atom AB, Vaesteraas (Sweden)

    1995-12-01

    During in-service inspection by non destructive testing the reliability is highly dependent on how the equipment is adjusted to the specific object and to the anticipated crack feature.The crack feature and morphology vary widely between different cracking mechanisms and between material types in which the cracks appear. The major objective of this study was to characterize a number of morphology parameters for common crack mechanism and structure material combinations. Critical morphology parameters are crack orientation, shape, width, surface roughness and branching. The crack parameters were evaluated from failure analyses reported from the nuclear and non-nuclear industry. In addition, a literature review was carried out on crack parameter reports and on failure analysis reports, which were further evaluated. The evaluated crack parameters were plotted and statistically processed in data groups with respect to crack mechanism and material type. The fatigue crack mechanism were classified as mechanical, thermal or corrosion fatigue and stress corrosion crack mechanism as intergranular, transgranular or inter dendritic stress corrosion cracking. Furthermore, some common weld defects were characterized for comparison. The materials were divided into three broad groups, ferritic low alloy steels, stainless steels and nickel base alloys. The results indicate significant differences between crack parameters when comparing data from different crack mechanism/material type combinations. Typical parameter values and scatter were derived for several combinations where the data was sufficient for statistical significance. 10 refs, 105 figs, 14 tabs.

  1. BWR alloy 182 stress Corrosion Cracking Experience

    International Nuclear Information System (INIS)

    Horn, R.M.; Hickling, J.

    2002-01-01

    Modern Boiling Water Reactors (BWR) have successfully operated for more than three decades. Over that time frame, different materials issues have continued to arise, leading to comprehensive efforts to understand the root cause while concurrently developing different mitigation strategies to address near-term, continued operation, as well as provide long-term paths to extended plant life. These activities have led to methods to inspect components to quantify the extent of degradation, appropriate methods of analysis to quantify structural margin, repair designs (or strategies to replace the component function) and improved materials for current and future application. The primary materials issue has been the occurrence of stress corrosion cracking (SCC). While this phenomenon has been primarily associated with austenitic stainless steel, it has also been found in nickel-base weldments used to join piping and reactor internal components to the reactor pressure vessel consistent with fabrication practices throughout the nuclear industry. The objective of this paper is to focus on the history and learning gained regarding Alloy 182 weld metal. The paper will discuss the chronology of weld metal cracking in piping components as well as in reactor internal components. The BWR industry has pro-actively developed inspection processes and procedures that have been successfully used to interrogate different locations for the existence of cracking. The recognition of the potential for cracking has also led to extensive studies to understand cracking behavior. Among other things, work has been performed to characterize crack growth rates in both oxygenated and hydrogenated environments. The latter may also be relevant to PWR systems. These data, along with the understanding of stress corrosion cracking processes, have led to extensive implementation of appropriate mitigation measures. (authors)

  2. Transport Through Cracked Concrete: Literature Review

    International Nuclear Information System (INIS)

    Langton, C.

    2012-01-01

    Concrete containment structures and cement-based fills and waste forms are used at the Savannah River Site to enhance the performance of shallow land disposal systems designed for containment of low-level radioactive waste. Understanding and measuring transport through cracked concrete is important for describing the initial condition of radioactive waste containment structures at the Savannah River Site (SRS) and for predicting performance of these structures over time. This report transmits the results of a literature review on transport through cracked concrete which was performed by Professor Jason Weiss, Purdue University per SRR0000678 (RFP-RQ00001029-WY). This review complements the NRC-sponsored literature review and assessment of factors relevant to performance of grouted systems for radioactive waste disposal. This review was performed by The Center for Nuclear Waste Regulatory Analyses, San Antonio, TX, and The University of Aberdeen, Aberdeen Scotland and was focused on tank closure. The objective of the literature review on transport through cracked concrete was to identify information in the open literature which can be applied to SRS transport models for cementitious containment structures, fills, and waste forms. In addition, the literature review was intended to: (1) Provide a framework for describing and classifying cracks in containment structures and cementitious materials used in radioactive waste disposal, (2) Document the state of knowledge and research related to transport through cracks in concrete for various exposure conditions, (3) Provide information or methodology for answering several specific questions related to cracking and transport in concrete, and (4) Provide information that can be used to design experiments on transport through cracked samples and actual structures.

  3. TRANSPORT THROUGH CRACKED CONCRETE: LITERATURE REVIEW

    Energy Technology Data Exchange (ETDEWEB)

    Langton, C.

    2012-05-11

    Concrete containment structures and cement-based fills and waste forms are used at the Savannah River Site to enhance the performance of shallow land disposal systems designed for containment of low-level radioactive waste. Understanding and measuring transport through cracked concrete is important for describing the initial condition of radioactive waste containment structures at the Savannah River Site (SRS) and for predicting performance of these structures over time. This report transmits the results of a literature review on transport through cracked concrete which was performed by Professor Jason Weiss, Purdue University per SRR0000678 (RFP-RQ00001029-WY). This review complements the NRC-sponsored literature review and assessment of factors relevant to performance of grouted systems for radioactive waste disposal. This review was performed by The Center for Nuclear Waste Regulatory Analyses, San Antonio, TX, and The University of Aberdeen, Aberdeen Scotland and was focused on tank closure. The objective of the literature review on transport through cracked concrete was to identify information in the open literature which can be applied to SRS transport models for cementitious containment structures, fills, and waste forms. In addition, the literature review was intended to: (1) Provide a framework for describing and classifying cracks in containment structures and cementitious materials used in radioactive waste disposal, (2) Document the state of knowledge and research related to transport through cracks in concrete for various exposure conditions, (3) Provide information or methodology for answering several specific questions related to cracking and transport in concrete, and (4) Provide information that can be used to design experiments on transport through cracked samples and actual structures.

  4. Crack closure in near-threshold fatigue crack propagation in railway axle steel EA4T

    Czech Academy of Sciences Publication Activity Database

    Pokorný, Pavel; Vojtek, Tomáš; Náhlík, Luboš; Hutař, Pavel

    2017-01-01

    Roč. 185, NOV (2017), s. 2-19 ISSN 0013-7944 R&D Projects: GA MŠk(CZ) LQ1601 Institutional support: RVO:68081723 Keywords : Fatigue crack propagation * crack closure * EA4T * Railway axle Subject RIV: JL - Materials Fatigue, Friction Mechanics OBOR OECD: Audio engineering , reliability analysis Impact factor: 2.151, year: 2016

  5. Crack Growth Monitoring by Embedded Optical Fibre Bragg Grating Sensors: Fibre Reinforced Plastic Crack Growing Detection

    DEFF Research Database (Denmark)

    Pereira, Gilmar Ferreira; Mikkelsen, Lars Pilgaard; McGugan, Malcolm

    2015-01-01

    This article presents a novel method to asses a crack growing/damage event in fibre reinforced plastic, or adhesive using Fibre Bragg Grating (FBG) sensors embedded in a host material. Different features of the crack mechanism that induce a change in the FBG response were identified. Double Canti...

  6. Effects of rust in the crack face on crack detection based on Sonic-IR method

    International Nuclear Information System (INIS)

    Harai, Y.; Izumi, Y.; Tanabe, H.; Takamatsu, T.; Sakagami, T.

    2015-01-01

    Sonic-IR, which is based on the thermographic detection of the temperature rise due to frictional heating at the defect faces under ultrasonic excitation, has an advantage in the detection of closed and small defects. However, this method has a lot of nuclear factors relating to heat generation. In this study, effects of rust in the crack faces on the crack detection based on the sonic-IR method is experimentally investigated by using crack specimens. The heat generation by ultrasonic excitation was observed regularly during rust accelerated test using original device. The distribution of temperature change around the crack was changed with the progress of rust. This change in heat generation, it believed to be due to change in the contact state of the crack surface due to rust. As a result, it was found that heat generation by ultrasonic excitation is affected by rust in the crack faces. And it was also found that crack detection can be conducted by sonic-IR even if rust was generated in the crack faces. (author)

  7. Recent evaluations of crack-opening-area in circumferentially cracked pipes

    Energy Technology Data Exchange (ETDEWEB)

    Rahman, S.; Brust, F.; Ghadiali, N.; Wilkowski, G.; Miura, N.

    1997-04-01

    Leak-before-break (LBB) analyses for circumferentially cracked pipes are currently being conducted in the nuclear industry to justify elimination of pipe whip restraints and jet shields which are present because of the expected dynamic effects from pipe rupture. The application of the LBB methodology frequently requires calculation of leak rates. The leak rates depend on the crack-opening area of the through-wall crack in the pipe. In addition to LBB analyses which assume a hypothetical flaw size, there is also interest in the integrity of actual leaking cracks corresponding to current leakage detection requirements in NRC Regulatory Guide 1.45, or for assessing temporary repair of Class 2 and 3 pipes that have leaks as are being evaluated in ASME Section XI. The objectives of this study were to review, evaluate, and refine current predictive models for performing crack-opening-area analyses of circumferentially cracked pipes. The results from twenty-five full-scale pipe fracture experiments, conducted in the Degraded Piping Program, the International Piping Integrity Research Group Program, and the Short Cracks in Piping and Piping Welds Program, were used to verify the analytical models. Standard statistical analyses were performed to assess used to verify the analytical models. Standard statistical analyses were performed to assess quantitatively the accuracy of the predictive models. The evaluation also involved finite element analyses for determining the crack-opening profile often needed to perform leak-rate calculations.

  8. Determinación de la absorción de haz láser en ensayos de refusión en régimen continuo

    Directory of Open Access Journals (Sweden)

    Lima, M.

    1998-04-01

    Full Text Available Not available

    [pt] Este trabalho estuda a absorção do feixe laser sobre a superfície de um ferro fundido branco por meio de ensaios calorimétricos. Um láser de CO2, trabalhando no modo contínuo, foi utilizado para produzir um traço refundido sobre a superfície de um ferro fundido branco em intervalos de velocidade de varredura do feixe entre 0,01 e 1,00 cm/s. O registro da temperatura em função do tempo foi realizada por três termopares fixados à superfície inferior da amostra. Verificou-se que cerva de 13 % da radiação incidente sobre a superfície da amostra é absorvida em forma de calor, para um feixe com 0,65 mm de diâmetro, idependentemente da velocidade de varredura do feixe. No caso do feixe com diâmetro de 1,11 mm, a absorção cai para cerca de 11 %. [es] Se estudia la absorción del rayo láser por la superficie de una fundición blanca utilizando ensayos calorimétricos. Se utilizó un láser tipo CO2 trabajando en modo continuo. Se realizaron trazos refundidos continuos en la superficie de la fundición blanca con velocidad de desplazamiento del haz láser comprendida entre 0,01 y 1,00 cm/s. Para el registro de la temperatura en función del tiempo se utilizaron tres termopares colocados sobre la superficie de la muestra. Se comprobó que, aproximadamente, el 13 % de la radiación incidente sobre la superficie de la muestra es absorbida en forma de calor, para un haz láser de 0,65 mm de diámetro, independientemente de la velocidad de paso del mismo. En el caso del haz láser de 1,11 mm de diámetro, la absorción disminuye a valores próximos al 11 %.

  9. The fatigue life and fatigue-crack-through-thickness behavior of a surface-cracked plate, 3

    International Nuclear Information System (INIS)

    Nam, Ki-Woo; Matsui, Kentaro; Ando, Kotoji; Ogura, Nobukazu

    1989-01-01

    The LBB (leak-before-break) design is one of the most important subjects for the evaluation and the assurance of safety in pressure vessels, piping systems, LNG carriers and various other structures. In the LBB design, it is necessary to evaluate precisely the lifetime of steel plate. Furthermore, the change in crack shape that occurs during the propagation after through thickness is of paramount importance. For this reason, in a previous report, the authors proposed a simplified evaluation model for the stress intensity factor after cracking through thickness. Using this model, the crack propagation behavior, crack-opening displacement and crack shape change of surface-cracked smooth specimens and surface-cracked specimens with a stress concentration were evaluated quantitatively. The present study was also done to investigate the fatigue crack propagation behavior of surface cracks subjected to combined tensile and bending stress. Estimation of fatigue crack growth was done using the Newman-Raju formula before through thickness, and using formula (7) and (8) after through thickness. Crack length a r at just through thickness increases with increasing a bending stress. Calculated fatigue crack shape showed very good agreement with experimental one. It was also found that particular crack growth behavior and change in crack shape after cracking through thickness can be explained quantitatively using the K value based on Eqs. (7) and (8). (author)

  10. VALIDATION OF CRACK INTERACTION LIMIT MODEL FOR PARALLEL EDGE CRACKS USING TWO-DIMENSIONAL FINITE ELEMENT ANALYSIS

    Directory of Open Access Journals (Sweden)

    R. Daud

    2013-06-01

    Full Text Available Shielding interaction effects of two parallel edge cracks in finite thickness plates subjected to remote tension load is analyzed using a developed finite element analysis program. In the present study, the crack interaction limit is evaluated based on the fitness of service (FFS code, and focus is given to the weak crack interaction region as the crack interval exceeds the length of cracks (b > a. Crack interaction factors are evaluated based on stress intensity factors (SIFs for Mode I SIFs using a displacement extrapolation technique. Parametric studies involved a wide range of crack-to-width (0.05 ≤ a/W ≤ 0.5 and crack interval ratios (b/a > 1. For validation, crack interaction factors are compared with single edge crack SIFs as a state of zero interaction. Within the considered range of parameters, the proposed numerical evaluation used to predict the crack interaction factor reduces the error of existing analytical solution from 1.92% to 0.97% at higher a/W. In reference to FFS codes, the small discrepancy in the prediction of the crack interaction factor validates the reliability of the numerical model to predict crack interaction limits under shielding interaction effects. In conclusion, the numerical model gave a successful prediction in estimating the crack interaction limit, which can be used as a reference for the shielding orientation of other cracks.

  11. Crack-tip chemistry modeling of stage I stress corrosion cracking

    International Nuclear Information System (INIS)

    Jones, R.H.; Simonen, E.P.

    1991-10-01

    Stage I stress corrosion cracking usually exhibits a very strong K dependence with Paris law exponents of up to 30. 2 Model calculations indicate that the crack velocity in this regime is controlled by transport through a salt film and that the K dependence results from crack opening controlled salt film dissolution. An ionic transport model that accounts for both electromigration through the resistive salt film and Fickian diffusion through the aqueous solution was used for these predictions. Predicted crack growth rates are in excellent agreement with measured values for Ni with P segregated to the grain boundaries and tested in IN H 2 SO 4 at +900 mV. This salt film dissolution may be applicable to stage I cracking of other materials

  12. Evaluation of the probability of crack initiation and crack instability for a pipe with a semi-elliptical crack

    International Nuclear Information System (INIS)

    Le Delliou, P.; Hornet, P.

    2001-01-01

    This paper presents some work conducted at EDF R and D Division to evaluate the probability that a semi-elliptical crack in a pipe not only initiates but also propagates when submitted to mechanical loading such as bending and pressure combined or not with a thermal shock. The first part is related to the description of the mechanical model: the simplified methods included in the French RSE-M Code used to evaluate the J-integral as well as the principle of the determination of the crack propagation. Then, the way this deterministic approach is combined to a reliability code is described. Finally, an example is shown: the initiation and the instability of a semi-elliptical crack in a pipe submitted to combined pressure and bending moment. (author)

  13. Crack growth prediction method considering interaction between multiple cracks. Growth of surface cracks of dissimilar size under cyclic tensile and bending load

    International Nuclear Information System (INIS)

    Kamaya, Masayuki; Miyokawa, Eiichi; Kikuchi, Masanori

    2011-01-01

    When multiple cracks approach one another, the stress intensity factor is likely to change due to the interaction of the stress field. This causes change in growth rate and shape of cracks. In particular, when cracks are in parallel position to the loading direction, the shape of cracks becomes non-planar. In this study, the complex growth of interacting cracks is evaluated by using the S-Version finite element method, in which local detailed finite element mesh (local mesh) is superposed on coarse finite element model (global mesh) representing the global structure. In order to investigate the effect of interaction on the growth behavior, two parallel surface cracks are subjected to cyclic tensile or bending load. It is shown that the smaller crack is shielded by larger crack due to the interaction and stops growing when the difference in size of two cracks is significant. Based on simulations of various conditions, a procedure and criteria for evaluating crack growth for fitness-for-service assessment is proposed. According to the procedure, the interaction is not necessary to be considered in the crack growth prediction when the difference in size of two cracks exceeds the criterion. (author)

  14. High temperature cracking of steels: effect of geometry on creep crack growth laws

    International Nuclear Information System (INIS)

    Kabiri, M.R.

    2003-12-01

    This study was performed at Centre des Materiaux de l'Ecole des Mines de Paris. It deals with identification and transferability of high temperature creep cracking laws of steels. A global approach, based on C * and J non-linear fracture mechanics parameters has been used to characterize creep crack initiation and propagation. The studied materials are: the ferritic steels 1Cr-1Mo-1/4V (hot and cold parts working at 540 and 250 C) used in the thermal power stations and the austenitic stainless steel 316 L(N) used in the nuclear power stations. During this thesis a data base was setting up, it regroups several tests of fatigue, creep, creep-fatigue, and relaxation. Its particularity is to contain several creep tests (27 tests), achieved at various temperatures (550 to 650 C) and using three different geometries. The relevance of the C * parameter to describe the creep crack propagation was analysed by a means of systematic study of elasto-viscoplastic stress singularities under several conditions (different stress triaxiality). It has been shown that, besides the C * parameter, a second non singular term, denoted here as Q * , is necessary to describe the local variables in the vicinity of the crack tip. Values of this constraint parameter are always negative. Consequently, application of typical creep crack growth laws linking the creep crack growth rate to the C * parameter (da/dt - C * ), will be conservative for industrial applications. Furthermore, we showed that for ferritic steels, crack incubation period is important, therefore a correlation of Ti - C * type has been kept to predict crack initiation time Ti. For the austenitic stainless steel, the relevant stage is the one of the crack propagation, so that a master curve (da/dt - C * ), using a new data analysis method, was established. Finally, the propagation of cracks has been simulated numerically using the node release technique, allowing to validate analytical expressions utilised for the experimental

  15. Fracture mechanics of piezoelectric solids with interface cracks

    CERN Document Server

    Govorukha, Volodymyr; Loboda, Volodymyr; Lapusta, Yuri

    2017-01-01

    This book provides a comprehensive study of cracks situated at the interface of two piezoelectric materials. It discusses different electric boundary conditions along the crack faces, in particular the cases of electrically permeable, impermeable, partially permeable, and conducting cracks. The book also elaborates on a new technique for the determination of electromechanical fields at the tips of interface cracks in finite sized piezoceramic bodies of arbitrary shape under different load types. It solves scientific problems of solid mechanics in connection with the investigation of electromechanical fields in piezoceramic bodies with interface cracks, and develops calculation models and solution methods for plane fracture mechanical problems for piecewise homogeneous piezoceramic bodies with cracks at the interfaces. It discusses the “open” crack model, which leads to a physically unrealistic oscillating singularity at the crack tips, and the contact zone model for in-plane straight interface cracks betw...

  16. Thermographic Inspection of Fatigue Crack by Using Contact Thermal Resistance

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Seung Yong; Kim, No Hyu [Korean University of Technology and Education, Cheonan (Korea, Republic of)

    2013-04-15

    Fatigue crack was detected from a temperature change around surface crack using the thermographic technique. Thermal gradient across the crack decreased very much due to thermal resistance of contact surface in the crack. Heat diffusion flow passing through the discontinuity was visualized in temperature by infrared camera to find and locate the crack. A fatigue crack specimen(SM-45C), which was prepared according to KS specification and notched in its center to initiate fatigue crack from the notch tip, was heated by halogen lamp at the end of one side to generate a heat diffusion flow in lateral direction. A abrupt jump in temperature across the fatigue crack was observed in thermographic image, by which the crack could be located and sized from temperature distribution.

  17. Thermographic Inspection of Fatigue Crack by Using Contact Thermal Resistance

    International Nuclear Information System (INIS)

    Yang, Seung Yong; Kim, No Hyu

    2013-01-01

    Fatigue crack was detected from a temperature change around surface crack using the thermographic technique. Thermal gradient across the crack decreased very much due to thermal resistance of contact surface in the crack. Heat diffusion flow passing through the discontinuity was visualized in temperature by infrared camera to find and locate the crack. A fatigue crack specimen(SM-45C), which was prepared according to KS specification and notched in its center to initiate fatigue crack from the notch tip, was heated by halogen lamp at the end of one side to generate a heat diffusion flow in lateral direction. A abrupt jump in temperature across the fatigue crack was observed in thermographic image, by which the crack could be located and sized from temperature distribution.

  18. Fatigue crack growth in mode II of adhesively joined composites

    DEFF Research Database (Denmark)

    Biel, Anders; Toftegaard, Helmuth Langmaack

    2017-01-01

    , experiments are performed to derive material data for a crack propagation in shear i.e. in mode II. The shear loading of the crack is achieved by use of double cantilever beam specimens loaded with uneven bending moments. The experiments are performed under a constant cyclic displacement. An initial mode I...... loading is used to make the crack start in the adhesive. The crack length is measured using a load synchronized camera. Due to the shear loading the crack deviates from the adhesive layer into the laminate. A stable crack propagation is detected in the laminate. No influence have been detected due...... to an increasing crack length. It is also observed that the crack is trapped in the laminate; if the loading is changed to mode I the crack continues to propagate in the laminate....

  19. Shaft Crack Identification Based on Vibration and AE Signals

    Directory of Open Access Journals (Sweden)

    Wenxiu Lu

    2011-01-01

    Full Text Available The shaft crack is one of the main serious malfunctions that often occur in rotating machinery. However, it is difficult to locate the crack and determine the depth of the crack. In this paper, the acoustic emission (AE signal and vibration response are used to diagnose the crack. The wavelet transform is applied to AE signal to decompose into a series of time-domain signals, each of which covers a specific octave frequency band. Then an improved union method based on threshold and cross-correlation method is applied to detect the location of the shaft crack. The finite element method is used to build the model of the cracked rotor, and the crack depth is identified by comparing the vibration response of experiment and simulation. The experimental results show that the AE signal is effective and convenient to locate the shaft crack, and the vibration signal is feasible to determine the depth of shaft crack.

  20. Burst Pressure Prediction of Multiple Cracks in Pipelines

    International Nuclear Information System (INIS)

    Razak, N A; Alang, N A; Murad, M A

    2013-01-01

    Available industrial code such as ASME B1G, modified ASME B1G and DNV RP-F101 to assess pipeline defects appear more conservative for multiple crack like- defects than single crack-like defects. Thus, this paper presents burst pressure prediction of pipe with multiple cracks like defects. A finite element model was developed and the burst pressure prediction was compared with the available code. The model was used to investigate the effect of the distance between the cracks and the crack length. The coalescence diagram was also developed to evaluate the burst pressure of the multiple cracks. It was found as the distance between crack increases, the interaction effect comes to fade away and multiple cracks behave like two independent single cracks

  1. Crack Detection with Lamb Wave Wavenumber Analysis

    Science.gov (United States)

    Tian, Zhenhua; Leckey, Cara; Rogge, Matt; Yu, Lingyu

    2013-01-01

    In this work, we present our study of Lamb wave crack detection using wavenumber analysis. The aim is to demonstrate the application of wavenumber analysis to 3D Lamb wave data to enable damage detection. The 3D wavefields (including vx, vy and vz components) in time-space domain contain a wealth of information regarding the propagating waves in a damaged plate. For crack detection, three wavenumber analysis techniques are used: (i) two dimensional Fourier transform (2D-FT) which can transform the time-space wavefield into frequency-wavenumber representation while losing the spatial information; (ii) short space 2D-FT which can obtain the frequency-wavenumber spectra at various spatial locations, resulting in a space-frequency-wavenumber representation; (iii) local wavenumber analysis which can provide the distribution of the effective wavenumbers at different locations. All of these concepts are demonstrated through a numerical simulation example of an aluminum plate with a crack. The 3D elastodynamic finite integration technique (EFIT) was used to obtain the 3D wavefields, of which the vz (out-of-plane) wave component is compared with the experimental measurement obtained from a scanning laser Doppler vibrometer (SLDV) for verification purposes. The experimental and simulated results are found to be in close agreement. The application of wavenumber analysis on 3D EFIT simulation data shows the effectiveness of the analysis for crack detection. Keywords: : Lamb wave, crack detection, wavenumber analysis, EFIT modeling

  2. Investigation on aerosol transport in containment cracks

    International Nuclear Information System (INIS)

    Parozzi, F.; Chatzidakis, S.; Housiadas, C.; Gelain, T.; Nahas, G.; Plumecocq, W.; Vendel, J.; Herranz, L.E.; Hinis, E.; Journeau, C.; Piluso, P.; Malgarida, E.

    2005-01-01

    Under severe accident conditions, the containment leak-tightness could be threatened by energetic phenomena that could yield a release to the environment of nuclear aerosols through penetrating concrete cracks. As few data are presently available to quantify this aerosol leakage, a specific action was launched in the framework of the Santar Project of the European 6 th Framework Programme. In this context, both theoretical and experimental investigations have been managed to develop a model that can readily be applied within a code like Aster (Accident Source Term Evaluation Code). Particle diffusion, settling, turbulent deposition, diffusiophoresis and thermophoresis have been considered as deposition mechanisms inside the crack path. They have been encapsulated in numerical models set up to reproduce experiments with small tubes and capillaries and simulate the plug formation. Then, an original lagrangian approach has been used to evaluate the crack retention under typical PWR accident conditions, comparing its predictions with those given by the eulerian approach implemented in the ECART code. On the experimental side, the paper illustrates an aerosol production and measurement system developed to validate aerosol deposition models into cracks and the results that can be obtained: a series of tests were performed with monodispersed fluorescein aerosols injected into a cracked concrete sample. A key result that should be further explored refers to the high enhancement of aerosol retention that could be due to steam condensation. Recommendations concerning future experimentation are also given in the paper. (author)

  3. Dynamic response of cracked hexagonal subassembly ducts

    International Nuclear Information System (INIS)

    Glazik, J.L.; Petroski, H.J.

    1979-01-01

    The hexagonal subassembly ducts (hexcans) of current Liquid Metal Fast Breeder Reactor (LMFBR) designs are typically made of 20% coldworked Type 316 stainless steel. Prolonged exposure of this initially tough and ductile material to a fast neutron flux at high temperatures can result in severe embrittlement. Under these conditions, the unstable crack propagation of flaws, which may have been introduced during fabrication or transportation of the hexcans, is a problem of interest in LMFBR safety analysis. The abnormal overpressurization resulting from certain interactions within a subassembly, or the rupture of one or more fuel pins, may be sufficient to overload an otherwise subcritical crack in an embrittled hexcan. This paper examines the dynamic elastic response of flawed and unflawed fast reactor subassembly ducts. A plane-strain finite element analysis was performed for ducts containing internal corner cracks, as well as external midflat cracks. Two worst case loading situations were considered: rapid uniform internal pressurization and suddenly applied point loads at opposite midflats. The finite-element code CHILES, which can accomodate the stress singularities that occur at crack tips, was given dynamic capabilities through the inclusion of a consistent mass matrix and step-by-step time integration scheme. The SAP IV code was also employed for eigenvalue analysis and modal response. Although this code does not contain singular elements in its element library, dynamic stress intensity factors were calculated by a technique requiring only ordinary isoparametric quadrilaterals

  4. On the finite element modeling of the asymmetric cracked rotor

    Science.gov (United States)

    AL-Shudeifat, Mohammad A.

    2013-05-01

    The advanced phase of the breathing crack in the heavy duty horizontal rotor system is expected to be dominated by the open crack state rather than the breathing state after a short period of operation. The reason for this scenario is the expected plastic deformation in crack location due to a large compression stress field appears during the continuous shaft rotation. Based on that, the finite element modeling of a cracked rotor system with a transverse open crack is addressed here. The cracked rotor with the open crack model behaves as an asymmetric shaft due to the presence of the transverse edge crack. Hence, the time-varying area moments of inertia of the cracked section are employed in formulating the periodic finite element stiffness matrix which yields a linear time-periodic system. The harmonic balance method (HB) is used for solving the finite element (FE) equations of motion for studying the dynamic behavior of the system. The behavior of the whirl orbits during the passage through the subcritical rotational speeds of the open crack model is compared to that for the breathing crack model. The presence of the open crack with the unbalance force was found only to excite the 1/2 and 1/3 of the backward critical whirling speed. The whirl orbits in the neighborhood of these subcritical speeds were found to have nearly similar behavior for both open and breathing crack models. While unlike the breathing crack model, the subcritical forward whirling speeds have not been observed for the open crack model in the response to the unbalance force. As a result, the behavior of the whirl orbits during the passage through the forward subcritical rotational speeds is found to be enough to distinguish the breathing crack from the open crack model. These whirl orbits with inner loops that appear in the neighborhood of the forward subcritical speeds are then a unique property for the breathing crack model.

  5. Propagation of stress corrosion cracks in alpha-brasses

    Energy Technology Data Exchange (ETDEWEB)

    Beggs, Dennis Vinton [Univ. of Illinois, Urbana-Champaign, IL (United States)

    1981-01-01

    Transgranular and intergranular stress corrosion cracks were investigated in alpha-brasses in a tarnishing ammoniacal solution. Surface observation indicated that the transgranular cracks propagated discontinuously by the sudden appearance of a fine crack extending several microns ahead of the previous crack tip, often associated with the detection of a discrete acoustic emission (AE). By periodically increasing the deflection, crack front markings were produced on the resulting fracture surfaces, showing that the discontinuous propagation of the crack trace was representative of the subsurface cracking. The intergranular crack trace appeared to propagate continuously at a relatively blunt crack tip and was not associated with discrete AE. Under load pulsing tests with a time between pulses, Δt greater than or equal to 3 s, the transgranular fracture surfaces always exhibited crack front markings which corresponded with the applied pulses. The spacing between crack front markings, Δx, decreased linearly with Δt. With Δt less than or equal to 1.5 s, the crack front markings were in a one-to-one correspondence with applied pulses only at relatively long crack lengths. In this case, Δx = Δx* which approached a limiting value of 1 μm. No crack front markings were observed on intergranular fracture surfaces produced during these tests. It is concluded that transgranular cracking occurs by discontinuous mechanical fracture of an embrittled region around the crack tip, while intergranular cracking results from a different mechanism with cracking occurring via the film-rupture mechanism.

  6. HAZ microstructure in joints made of X13CrMoCoVNbNB9-2-1 (PB2 steel welded with and without post-weld heat treatment

    Directory of Open Access Journals (Sweden)

    M. Łomozik

    2016-07-01

    Full Text Available The article presents the results of research butt welded joints made of X13CrMoCoVNbNB9-2-1 steel. The joints were welded with post-weld heat treatment PWHT and without PWHT, using the temper bead technique TBT. After welding the joint welded with PWHT underwent stress-relief annealing at 770 °C for 3 hours. The scope of structural tests included the microstructural examination of the coarse-grained heat affected zone (HAZ areas of the joints, the comparison of the morphology of these areas and the determination of carbide precipitate types of the coarse grain heat affected zone (CGHAZ of the joints welded with and without PWHT.

  7. El uso de fotocélulas de haz simple y doble para medir la velocidad en carreras®. The use of single- and dual-beam photocells to measure the sprint time®.

    Directory of Open Access Journals (Sweden)

    Juan García-López

    2012-10-01

    Full Text Available ResuemnEl objetivo del estudio fue analizar la influencia de la tecnología de las fotocélulas en el registro de tiempo y su fiabilidad durante de carreras de velocidad de corta distancia. Participaron 25 estudiantes (20.5±0.5 años; 1.78±0.02 m; 77.5±1.8 kg que fueron evaluados en 3 días (2 de familiarización y 1 de test. Se registraron aleatoriamente 3 carreras de aceleración y 3 velocidad lanzada, cronometradas simultáneamente a los 5, 10 y 15 m por dos sistemas de fotocélulas DSD Laser System®: haz simple y doble haz. El tipo de fotocélulas utilizadas influyó en el tiempo de carrera (F=11.92 y p 0.80 a los 10 y 5 m, respectivamente. En la carrera lanzada ambos sistemas midieron prácticamente igual (diferencias de ~0.005 s, obteniendo registros fiables a los 15 y 10 m, respectivamente. En conclusión, en carreras de aceleración la distancia mínima a registrar con haz simple debe ser de 10 m, y de 5 m con haz doble, mientras que en carreras lanzadas deberían utilizarse unas distancias mínimas de 15 y 10 m, respectivamente. Futuros estudios deberían analizar la distancia óptima a la primera fotocélula en las carreras de aceleración, para aumentar la fiabilidad de la medición y facilitar la comparación entre registros de diferentes estudios.AbstractThe purpose was to analyze the influence of the timing gates’ technology on both running time performance and its reliability during short sprint distances. Twenty-five physical students participated (20.5±0.5 yr; 1.78±0.02 m; 77.5±1.8 kg, whose were evaluated during 3 separate days (2 familiarization sessions and 1 testing session. Three standing-start and 3 flying-start runs were randomized and simultaneously registered at 5, 10 and 15 m by two timing gates DSD Laser System®: single- and dual-beam. The type of timing gates affected the performance (F=11.92 y p0.80 at the distances of 10 and 5 m, respectively. During the flying-start runs, both systems obtained a very

  8. Fatigue crack nucleation of type 316LN stainless steel

    International Nuclear Information System (INIS)

    Kim, Dae Whan; Kim, Woo Gon; Hong, Jun Hwa; Ryu, Woo Seog

    2000-01-01

    Low Cycle Fatigue (LCF) life decreases drastically with increasing temperature but increases with the addition of nitrogen at room and high temperatures. The effect of nitrogen on LCF life may be related to crack nucleation at high temperatures in austenitic stainless steel because the fraction of crack nucleation in LCF life is about 40%. The influence of nitrogen on the crack nucleation of LCF in type 316LN stainless steel is investigated by observations of crack population and crack depth after testing at 40% of fatigue life. Nitrogen increases the number of cycles to nucleate microcracks of 100 μm but decreases the crack population

  9. Some considerations regarding the creep crack growth threshold

    International Nuclear Information System (INIS)

    Thouless, M.D.; Evans, A.G.

    1984-01-01

    The preceding analysis reveals that the existence of a threshold determined by the sintering stress does not influence the post threshold crack velocity. Considerations of the sintering stress can thus be conveniently excluded from analysis of the post threshold crack velocity. The presence of a crack growth threshold has been predicted, based on the existence of cavity nucleation controlled crack growth. A preliminary analysis of cavity nucleation rates within the damage zone reveals that this threshold is relatively abrupt, in accord with experimental observations. Consequently, at stress intensities below K /SUB th/ growth becomes nucleation limited and crack blunting occurs in preference to crack growth

  10. Environmentally assisted cracking in LWR materials

    International Nuclear Information System (INIS)

    Chopra, O.K.; Chung, H.M.; Kassner, T.F.; Park, J.H.; Shack, W.J.; Zhang, J.; Brust, F.W.; Dong, P.

    1998-01-01

    The effect of dissolved oxygen level on fatigue life of austenitic stainless steels is discussed and the results of a detailed study of the effect of the environment on the growth of cracks during fatigue initiation are presented. Initial test results are given for specimens irradiated in the Halden reactor. Impurities introduced by shielded metal arc welding that may affect susceptibility to stress corrosion cracking are described. Results of calculations of residual stresses in core shroud weldments are summarized. Crack growth rates of high-nickel alloys under cyclic loading with R ratios from 0.2--0.95 in water that contains a wide range of dissolved oxygen and hydrogen concentrations at 289 and 320 C are summarized

  11. In situ fatigue-crack-propagation experiment

    International Nuclear Information System (INIS)

    Ermi, A.M.; Chin, B.A.

    1981-01-01

    An in-reactor fatigue experiment was conducted in the Oak Ridge Research Reactor to determine the effects of dynamic irradiation on fatigue crack propagation. Eight 20% cold-worked 316 stainless steel specimens were precracked to various initial crack lengths, linked together to form a chain, and inserted into a specially designed in-reactor fatigue machine. Test conditions included a maximum temperature of 460 0 C, an environment of sodium, a frequency of 1 cycle/min, and a stress ratio of 0.10. Results indicated that (1) no effects of dynamic irradiation were observed for a fluence of 1.5 x 10 21 n/cm 2 (E > 0.1 MeV); and (2) crack growth rates in elevated temperature sodium were a factor of 3 to 4 lower than in room temperature air

  12. On the behavior of crack surface ligaments

    International Nuclear Information System (INIS)

    Nilsson, P.; Staahle, P.; Sundin, K.G.

    1998-01-01

    Small ligaments connecting the fracture surfaces just behind a moving crack front are assumed to exist under certain conditions. The ligaments are rapidly torn as the crack advances. Inelastic straining of such ligaments influences the energy balance in the fracture process. The rapid tearing of a single ligament is studied both numerically and experimentally. An elastic visco-plastic material model is adopted for finite-element calculations. The results show that relatively large amounts of energy are dissipated during the tearing process. Further, the energy needed to tear a ligament increases rapidly with increasing tearing rate. The computed behavior is partly verified in a few preliminary experiments. The implications for slow stable crack tip speeds during dynamic fracture are discussed. (orig.)

  13. SQUIRT, Seepage in Reactor Tube Cracks

    International Nuclear Information System (INIS)

    Paul, D.; Ghadiali, N.; Wilkowski, G.; Rahman, S.; Krishnaswamy, P.

    1997-01-01

    1 - Description of program or function: The SQUIRT software is designed to perform leakage rate and area of crack opening calculations for through-wall cracks in pipes. The fluid in the piping system is assumed to be water at either subcooled or saturated conditions. The development of the SQUIRT computer model enables licensing authorities and industry users to conduct the leak-rate evaluations for leak-before-break applications in a more efficient manner. 2 - Method of solution: The SQUIRT program uses a modified form of the Henry-Fauske model for the thermal-hydraulics analysis together with Elastic-Plastic Fracture Mechanics using GE/EPRI and LBB.ENG2 methods for crack opening analysis. 3 - Restrictions on the complexity of the problem: Squirt requires 512 KB of conventional memory and an organized structure. Software can only be executed from the main SQUIRT23 directory where the software was installed

  14. Stress corrosion cracking of titanium alloys

    Science.gov (United States)

    May, R. C.; Beck, F. H.; Fontana, M. G.

    1971-01-01

    Experiments were conducted to study (1) the basic electrochemical behavior of titanium in acid chloride solutions and (2) the response of the metal to dynamic straining in the same evironment. The aim of this group of experiments was to simulate, as nearly as possible, the actual conditions which exist at the tip of a crack. One of the foremost theories proposed to explain the propagation of stress corrosion cracks is a hydrogen embrittlement theory involving the precipitation of embrittling titanium hydrides inside the metal near the crack tip. An initial survey of the basic electrochemical literature indicated that surface hydrides play a critical role in the electrochemistry of titanium in acid solutions. A comprehensive analysis of the effect of surface films, particularly hydrides, on the electrochemical behavior of titanium in these solution is presented.

  15. Mitigation strategies for autogenous shrinkage cracking

    DEFF Research Database (Denmark)

    Bentz, Dale P.; Jensen, Ole Mejlhede

    2004-01-01

    As the use of high-performance concrete has increased, problems with early-age cracking have become prominent. The reduction in water-to-cement ratio, the incorporation of silica fume, and the increase in binder content of high-performance concretes all contribute to this problem. In this paper......, the fundamental parameters contributing to the autogenous shrinkage and resultant early-age cracking of concrete are presented. Basic characteristics of the cement paste that contribute to or control the autogenous shrinkage response include the surface tension of the pore solution, the geometry of the pore...... of early-age cracking due to autogenous shrinkage. Mitigation strategies discussed in this paper include: the addition of shrinkage-reducing admixtures more commonly used to control drying shrinkage, control of the cement particle size distribution, modification of the mineralogical composition...

  16. Seacoast stress corrosion cracking of aluminum alloys

    Science.gov (United States)

    Humphries, T. S.; Nelson, E. E.

    1981-01-01

    The stress corrosion cracking resistance of high strength, wrought aluminum alloys in a seacoast atmosphere was investigated and the results were compared with those obtained in laboratory tests. Round tensile specimens taken from the short transverse grain direction of aluminum plate and stressed up to 100 percent of their yield strengths were exposed to the seacoast and to alternate immersion in salt water and synthetic seawater. Maximum exposure periods of one year at the seacoast, 0.3 or 0.7 of a month for alternate immersion in salt water, and three months for synthetic seawater were indicated for aluminum alloys to avoid false indications of stress corrosion cracking failure resulting from pitting. Correlation of the results was very good among the three test media using the selected exposure periods. It is concluded that either of the laboratory test media is suitable for evaluating the stress corrosion cracking performance of aluminum alloys in seacoast atmosphere.

  17. Numerical treatment of creep crack growth

    International Nuclear Information System (INIS)

    Kienzler, R.; Hollstein, T.

    1990-06-01

    To accomplish the safety analysis and to predict the lifetime of high-termpature components with flaws, several concepts have been proposed to correlate creep-crack initiation and growth with fracture mechanics parameters. The concepts of stress-intensity factor K, reference stress σ ref , line integral C * , and others will be discussed. Among them, the C * -integral concept seems to have the widest range of applicability, if large creep zones develop and steady state creep conditions can be assumed. The numerical evaluation of C * by the virtual crack extension method is described. The methods are demonstrated by two- and three-dimensional finite element simulations including creep crack growth. As for ductile fracture experiments, plane stress and plane strain simulations are bounds to the three-dimensional simulations which agree well with corresponding experiments. (orig.)

  18. Realistic and efficient 2D crack simulation

    Science.gov (United States)

    Yadegar, Jacob; Liu, Xiaoqing; Singh, Abhishek

    2010-04-01

    Although numerical algorithms for 2D crack simulation have been studied in Modeling and Simulation (M&S) and computer graphics for decades, realism and computational efficiency are still major challenges. In this paper, we introduce a high-fidelity, scalable, adaptive and efficient/runtime 2D crack/fracture simulation system by applying the mathematically elegant Peano-Cesaro triangular meshing/remeshing technique to model the generation of shards/fragments. The recursive fractal sweep associated with the Peano-Cesaro triangulation provides efficient local multi-resolution refinement to any level-of-detail. The generated binary decomposition tree also provides efficient neighbor retrieval mechanism used for mesh element splitting and merging with minimal memory requirements essential for realistic 2D fragment formation. Upon load impact/contact/penetration, a number of factors including impact angle, impact energy, and material properties are all taken into account to produce the criteria of crack initialization, propagation, and termination leading to realistic fractal-like rubble/fragments formation. The aforementioned parameters are used as variables of probabilistic models of cracks/shards formation, making the proposed solution highly adaptive by allowing machine learning mechanisms learn the optimal values for the variables/parameters based on prior benchmark data generated by off-line physics based simulation solutions that produce accurate fractures/shards though at highly non-real time paste. Crack/fracture simulation has been conducted on various load impacts with different initial locations at various impulse scales. The simulation results demonstrate that the proposed system has the capability to realistically and efficiently simulate 2D crack phenomena (such as window shattering and shards generation) with diverse potentials in military and civil M&S applications such as training and mission planning.

  19. Impacts of weld residual stresses and fatigue crack growth threshold on crack arrest under high-cycle thermal fluctuations

    International Nuclear Information System (INIS)

    Taheri, Said; Julan, Emricka; Tran, Xuan-Van; Robert, Nicolas

    2017-01-01

    Highlights: • For crack growth analysis, weld residual stress field must be considered through its SIF in presence of a crack. • Presence of cracks of same depth proves their arrest, where equal depth is because mean stress acts only on crack opening. • Not considering amplitudes under a fatigue crack growth threshold (FCGT) does not compensate the lack of FGCT in Paris law. • Propagation rates are close for axisymmetric and circumferential semi-elliptical cracks. - Abstract: High cycle thermal crazing has been observed in some residual heat removal (RHR) systems made of 304 stainless steel in PWR nuclear plants. This paper deals with two types of analyses including logical argumentation and simulation. Crack arrest in networks is demonstrated due to the presence of two cracks of the same depth in the network. This identical depth may be proved assuming that mean stress acts only on crack opening and that cracks are fully open during the load cycle before arrest. Weld residual stresses (WRS) are obtained by an axisymmetric simulation of welding on a tube with a chamfer. Axisymmetric and 3D parametric studies of crack growth on: representative sequences for variable amplitude thermal loading, fatigue crack growth threshold (FCGT), permanent mean stress, cyclic counting methods and WRS, are performed with Code-Aster software using XFEM methodology. The following results are obtained on crack depth versus time: the effect of WRS on crack growth cannot be determined by the initial WRS field in absence of crack, but by the associated stress intensity factor. Moreover the relation between crack arrest depth and WRS is analyzed. In the absence of FCGT Paris’s law may give a significant over-estimation of crack depth even if amplitudes of loading smaller than FCGT have not been considered. Appropriate depth versus time may be obtained using different values of FCGT, but axisymmetric simulations do not really show a possibility of arrest for shallow cracks in

  20. Impacts of weld residual stresses and fatigue crack growth threshold on crack arrest under high-cycle thermal fluctuations

    Energy Technology Data Exchange (ETDEWEB)

    Taheri, Said, E-mail: Said.taheri@edf.fr [EDF-LAB, IMSIA, 7 Boulevard Gaspard Monge, 91120 Palaiseau Cedex (France); Julan, Emricka [EDF-LAB, AMA, 7 Boulevard Gaspard Monge, 91120 Palaiseau Cedex (France); Tran, Xuan-Van [EDF Energy R& D UK Centre/School of Mechanical, Aerospace and Civil Engineering, The University of Manchester, Manchester M13 9PL (United Kingdom); Robert, Nicolas [EDF-DPN, UNIE, Strategic Center, Saint Denis (France)

    2017-01-15

    Highlights: • For crack growth analysis, weld residual stress field must be considered through its SIF in presence of a crack. • Presence of cracks of same depth proves their arrest, where equal depth is because mean stress acts only on crack opening. • Not considering amplitudes under a fatigue crack growth threshold (FCGT) does not compensate the lack of FGCT in Paris law. • Propagation rates are close for axisymmetric and circumferential semi-elliptical cracks. - Abstract: High cycle thermal crazing has been observed in some residual heat removal (RHR) systems made of 304 stainless steel in PWR nuclear plants. This paper deals with two types of analyses including logical argumentation and simulation. Crack arrest in networks is demonstrated due to the presence of two cracks of the same depth in the network. This identical depth may be proved assuming that mean stress acts only on crack opening and that cracks are fully open during the load cycle before arrest. Weld residual stresses (WRS) are obtained by an axisymmetric simulation of welding on a tube with a chamfer. Axisymmetric and 3D parametric studies of crack growth on: representative sequences for variable amplitude thermal loading, fatigue crack growth threshold (FCGT), permanent mean stress, cyclic counting methods and WRS, are performed with Code-Aster software using XFEM methodology. The following results are obtained on crack depth versus time: the effect of WRS on crack growth cannot be determined by the initial WRS field in absence of crack, but by the associated stress intensity factor. Moreover the relation between crack arrest depth and WRS is analyzed. In the absence of FCGT Paris’s law may give a significant over-estimation of crack depth even if amplitudes of loading smaller than FCGT have not been considered. Appropriate depth versus time may be obtained using different values of FCGT, but axisymmetric simulations do not really show a possibility of arrest for shallow cracks in

  1. Role of plasticity-induced crack closure in fatigue crack growth

    Directory of Open Access Journals (Sweden)

    Jesús Toribio

    2013-07-01

    Full Text Available The premature contact of crack surfaces attributable to the near-tip plastic deformations under cyclic loading, which is commonly referred to as plasticity induced crack closure (PICC, has long been focused as supposedly controlling factor of fatigue crack growth (FCG. Nevertheless, when the plane-strain near-tip constraint is approached, PICC lacks of straightforward evidence, so that its significance in FCG, and even the very existence, remain debatable. To add insights into this matter, large-deformation elastoplastic simulations of plane-strain crack under constant amplitude load cycling at different load ranges and ratios, as well as with an overload, have been performed. Modeling visualizes the Laird-Smith conceptual mechanism of FCG by plastic blunting and re-sharpening. Simulation reproduces the experimental trends of FCG concerning the roles of stress intensity factor range and overload, but PICC has never been detected. Near-tip deformation patterns discard the filling-in a crack with material stretched out of the crack plane in the wake behind the tip as supposed PICC origin. Despite the absence of closure, load-deformation curves appear bent, which raises doubts about the trustworthiness of closure assessment from the compliance variation. This demonstrates ambiguities of PICC as a supposedly intrinsic factor of FCG and, by implication, favors the stresses and strains in front of the crack tip as genuine fatigue drivers.

  2. Production of steam cracking feedstocks by mild cracking of plastic wastes

    Energy Technology Data Exchange (ETDEWEB)

    Angyal, Andras; Miskolczi, Norbert; Bartha, Laszlo; Tungler, Antal; Nagy, Lajos; Vida, Laszlo; Nagy, Gabor

    2010-11-15

    In this work the utility of new possible petrochemical feedstocks obtained by plastic waste cracking has been studied. The cracking process of polyethylene (PE), polyethylene-polypropylene (PEPP) and polyethylene-polystyrene (PEPS) has been carried out in a pilot scale tubular reactor. In this process mild reaction parameters has been applied, with the temperature of 530 C and the residence time of 15 min. The produced hydrocarbon fractions as light- and middle distillates were tested by using a laboratory steam cracking unit. It was concluded that the products of the mild cracking of plastic wastes could be applied as petrochemical feedstocks. Based on the analytical data it was determined that these liquid products contained in significant concentration (25-50 wt.%) of olefin hydrocarbons. Moreover the cracking of polystyrene containing raw material resulted in liquid products with significant amounts of aromatic hydrocarbons too. The steam cracking experiments proved that the products obtained by PE and PEPP cracking resulted in similar or better ethylene and propylene yields than the reference samples, however the aromatic content of PEPS products reduced the ethylene and propylene yields. (author)

  3. Crack initiation and growth in welded structures

    International Nuclear Information System (INIS)

    Assire, A.

    2000-01-01

    This work concerns the remaining life assessment of a structure containing initial defects of manufacturing. High temperature crack initiation and growth are studied for austenitic stainless steels, and defect assessment methods are improved in order to take into account welded structures. For these one, the probability to have a defect is significant. Two kinds of approaches are commonly used for defect assessment analysis. Fracture mechanics global approach with an energetic criterion, and local approach with a model taking into account the physical damage mechanism. For both approaches mechanical fields (stress and strain) have to be computed everywhere within the structure. Then, Finite Element computation is needed. The first part of the thesis concerns the identification of non linear kinematic and isotropic constitutive models. A pseudo-analytical method is proposed for a 'Two Inelastic Strain' model. This method provides a strategy of identification with a mechanical meaning, and this enables to associate each parameter to a physical phenomenon. Existing identifications are improved for cyclic plasticity and creep on a large range of stress levels. The second part concerns high temperature crack initiation and growth in welded structures. Finite Element analysis on plate and tube experimental configuration enable to understand the phenomenons of interaction between base metal and weld metal under mechanical and thermal loading. Concerning global approach, criteria based on C* parameter (Rice integral for visco-plasticity) are used. Finite Element computations underline the fact that for a defect located in the weld metal, C* values strongly depend on the base metal creep strain rate, because widespread visco-plasticity is located in both metals. A simplified method, based on the reference stress approach, is proposed and validated with Finite Element results. Creep crack growth simplified assessment is a quite good validation of the experimental results

  4. Cracking Advanced Encryption Standard-A Review

    OpenAIRE

    Jashnil Kumar; Mohammed Farik

    2017-01-01

    Password protection is a major security concern the world is facing today. While there are many publications available that discuss ways to protect passwords and data how widely user from around the world adhere to these rules are unknown. The novelty of this study is that this is the first time a review is done on software tools that can be used to crack Advanced Encryption Standards. Firstly the study does a review on top 10 software tools that are available to crack Advanced Encryption Sta...

  5. Parametric analysis of fatigue crack growth

    International Nuclear Information System (INIS)

    Carden, A.E.

    1975-01-01

    The effect of temperature and frequency on fatigue crack growth were empirically observed and treated as a coefficient on a stress intensity factor term. The stress intensity factor term is a function of Ksub(max), Ksub(min) (or stress ratio) and a threshold K term. The apparent threshold values were selected in order to linearize the data. At 1000 0 F a constant da/dt (creep crack growth rate) is approached for cycle periods approaching 2000 s indicating a limiting and linear-inverse frequency effect. (author)

  6. Durability of cracked fibre reinforced concrete structures

    DEFF Research Database (Denmark)

    Hansen, Ernst Jan De Place; Nielsen, Laila

    1997-01-01

    (capillary water uptake) is used, involving an in-situ method and a laboratory method. Three different concrete qualities as well as steel fibres (ZP) and polypropylene fibres (PP) are used. Results of the durability tests on cracked FRC-beams are compared to results for uncracked FRC-beams and beams without......Durability studies are carried out by subjecting FRC-beams to combined mechanical and environmental load. Mechanical load is obtained by exposing beams to il-point bending until a predefined crack width is reached, using a newly developed test setup. As environmental load, exposure to water...

  7. Multiple Gastrointestinal Complications of Crack Cocaine Abuse

    Directory of Open Access Journals (Sweden)

    Neal Carlin

    2014-01-01

    Full Text Available Cocaine and its alkaloid free base “crack-cocaine” have long since been substances of abuse. Drug abuse of cocaine via oral, inhalation, intravenous, and intranasal intake has famously been associated with a number of medical complications. Intestinal ischemia and perforation remain the most common manifestations of cocaine associated gastrointestinal disease and have historically been associated with oral intake of cocaine. Here we find a rare case of two relatively uncommon gastrointestinal complications of hemorrhage and pancreatitis presenting within a single admission in a chronic crack cocaine abuser.

  8. Fatigue crack growth from blunt notches

    International Nuclear Information System (INIS)

    Rhodes, D.

    1982-01-01

    A number of methods have been proposed, by which the formation and early growth of fatigue cracks at blunt notches may be predicted. In this report, four methods are compared - i.e. analysis of the crack tip plastic deformation, the cyclic contour integral, δJ, the strain in a critical volume of material, and the notch root plastic strain range. It is shown that these approaches have fundamental elements in common, and that all are compatable with linear elastic fracture mechanics. Early results from a continuing experimental programme are reported. (orig.) [de

  9. Fatigue crack growth resistance and crack closure behavior in two aluminum alloys for aeronautical applications

    Directory of Open Access Journals (Sweden)

    Elenice Maria Rodrigues

    2005-09-01

    Full Text Available Aluminum-lithium alloys are candidate materials for many aerospace applications because of their high specific strength and elastic modulus. These alloys have several unique characteristics such as excellent fatigue crack growth resistance when compared with that of the conventional 2000 and 7000 series alloys. In this study, fatigue crack propagation behavior has been examined in a commercial thin plate of Al-Li-Cu-Mg alloy (8090, with specific emphasis at the fatigue threshold. The results are compared with those of the traditional Al-Cu-Mg alloy (2024. Fatigue crack closure is used to explain the different behavior of the compared alloys.

  10. Influence of fatigue crack wake length and state of stress on crack closure

    Science.gov (United States)

    Telesman, Jack; Fisher, Douglas M.

    1988-01-01

    The location of crack closure with respect to crack wake and specimen thickness under different loading conditions was determined. The rate of increase of K sub CL in the crack wake was found to be significantly higher for plasticity induced closure in comparison to roughness induced closure. Roughness induced closure was uniform throughout the thickness of the specimen while plasticity induced closure levels were 50 percent higher in the near surface region than in the midthickness. The influence of state of stress on low-high load interaction effects was also examined. Load interaction effects differed depending upon the state of stress and were explained in terms of delta K sub eff.

  11. Eddy current crack detection capability assessment approach using crack specimens with differing electrical conductivity

    Science.gov (United States)

    Koshti, Ajay M.

    2018-03-01

    Like other NDE methods, eddy current surface crack detectability is determined using probability of detection (POD) demonstration. The POD demonstration involves eddy current testing of surface crack specimens with known crack sizes. Reliably detectable flaw size, denoted by, a90/95 is determined by statistical analysis of POD test data. The surface crack specimens shall be made from a similar material with electrical conductivity close to the part conductivity. A calibration standard with electro-discharged machined (EDM) notches is typically used in eddy current testing for surface crack detection. The calibration standard conductivity shall be within +/- 15% of the part conductivity. This condition is also applicable to the POD demonstration crack set. Here, a case is considered, where conductivity of the crack specimens available for POD testing differs by more than 15% from that of the part to be inspected. Therefore, a direct POD demonstration of reliably detectable flaw size is not applicable. Additional testing is necessary to use the demonstrated POD test data. An approach to estimate the reliably detectable flaw size in eddy current testing for part made from material A using POD crack specimens made from material B with different conductivity is provided. The approach uses additional test data obtained on EDM notch specimens made from materials A and B. EDM notch test data from the two materials is used to create a transfer function between the demonstrated a90/95 size on crack specimens made of material B and the estimated a90/95 size for part made of material A. Two methods are given. For method A, a90/95 crack size for material B is given and POD data is available. Objective of method A is to determine a90/95 crack size for material A using the same relative decision threshold that was used for material B. For method B, target crack size a90/95 for material A is known. Objective is to determine decision threshold for inspecting material A.

  12. Stress corrosion and corrosion fatigue crack growth monitoring in metals

    International Nuclear Information System (INIS)

    Senadheera, T.; Shipilov, S.A.

    2003-01-01

    Environmentally assisted cracking (including stress corrosion cracking and corrosion fatigue) is one of the major causes for materials failure in a wide variety of industries. It is extremely important to understand the mechanism(s) of environmentally assisted crack propagation in structural materials so as to choose correctly from among the various possibilities-alloying elements, heat treatment of steels, parameters of cathodic protection, and inhibitors-to prevent in-service failures due to stress corrosion cracking and corrosion fatigue. An important step towards understanding the mechanism of environmentally assisted crack propagation is designing a testing machine for crack growth monitoring and that simultaneously provides measurement of electrochemical parameters. In the present paper, a direct current (DC) potential drop method for monitoring crack propagation in metals and a testing machine that uses this method and allows for measuring electrochemical parameters during stress corrosion and corrosion fatigue crack growth are described. (author)

  13. Vibration Pattern Related to Transverse Cracks in Rotors

    Directory of Open Access Journals (Sweden)

    Nicolò Bachschmid

    2002-01-01

    Full Text Available A method for calculating the breathing behavior of transverse cracks of different types in rotating shafts is described. Thermal effects are included. Some results in terms of vibration excitation related to different shapes of cracks are presented.

  14. Crack propagation at stresses below the fatigue limit.

    Science.gov (United States)

    Holden, F. C.; Hyler, W. S.; Marschall, C. W.

    1967-01-01

    Crack propagation for stainless steel and Ti alloy at stresses below fatigue limit, noting of alternating stress cycles crack propagation for stainless steel and Ti alloy at stresses below fatigue limit, noting role of alternating stress cycles

  15. Stereological characterization of crack path transitions in ceramic ...

    Indian Academy of Sciences (India)

    Unknown

    match on the crack path is expected to change with change in stress intensity. ... In the present work several model composites with different combinations of thermal and elastic ..... the reinforcement, which should cause crack attraction to.

  16. Smart Patches for Monitoring Fatigue Crack Growth in Aircraft Structures

    National Research Council Canada - National Science Library

    Ihn, Jeong-Beom

    2001-01-01

    A built-in cost-effective diagnostic system for monitoring crack growth in aircraft structures was developed, particularly for riveted fuselage joints and cracked aircraft parts with composite bonded patches...

  17. Path stability of a crack with an eigenstrain

    International Nuclear Information System (INIS)

    Beom, Hyeon Gyu; Kim, Yu Hwan; Cho, Chong Du; Kim, Chang Boo

    2006-01-01

    A slightly curved crack with an eigenstrain is considered. Solutions for a slightly curved crack in a linear isotropic material under asymptotic loading as well as for a slightly curved crack in a linear isotropic material with a concentrated force are obtained from perturbation analyses, which are accurate to the first order of the parameter representing the non-straightness. Stress intensity factors for a slightly curved crack with an eigenstrain are obtained from the perturbation solutions by using a body force analogy. Particular attention is given to the crack path stability under mode I loading. A new parameter of crack path stability is proposed for a crack with an eigenstrain. The path stability of a crack with steady state growth in a transforming material and a ferroelectric material is examined

  18. On Subsurface Crack Growth in Fibre Metal Laminate Materials

    National Research Council Canada - National Science Library

    Randall, Christian

    2003-01-01

    Fatigue crack growth in fibre metal laminates (FMLs) is significantly more complex than in monolithic materials due to the interaction of various physical mechanisms that govern the growth of cracks in laminates...

  19. Continuum damage mechanics analysis of crack tip zone

    International Nuclear Information System (INIS)

    Yinchu, L.; Jianping, Z.

    1989-01-01

    The crack tip field and its intensity factor play an important role in fracture mechanics. Generally, the damage such as microcracks, microvoids etc. will initiate and grow in materials as the cracked body is subjected to external loadings, especially in the crack tip zone. The damage evolution will load to the crack tip damage field and the change of the stress, strain and displacement fields of cracks tip zone. In this paper, on the basis of continuum damage mechanics, the authors have derived the equations which the crack tip field and its intensity factor must satisfy in a loading process, calculated the angle distribution curves of stress, strain and displacement fields in a crack tip zone and have compared them with the corresponding curves of HRR field and linear elastic field in undamaged materials. The equations of crack tip field intensity factors have been solved and its solutions give the variation of the field intensity factors with the loading parameter

  20. Natural Vibration of a Beam with a Breathing Oblique Crack

    Directory of Open Access Journals (Sweden)

    Yijiang Ma

    2017-01-01

    Full Text Available An analytical method is proposed to calculate the natural frequency of a cantilever beam with a breathing oblique crack. A double-linear-springs-model is developed in the modal analysis process to describe the breathing oblique crack, and the breathing behaviour of the oblique crack is objectively simulated. The finite element method (FEM analysis software ABAQUS is used to calculate the geometric correction factors when the cracked plate is subjected to a pure bending moment at different oblique crack angles and relative depths. The Galerkin method is applied to simplify the cracked beam to a single degree of freedom system, allowing the natural frequency of the beam with the breathing oblique crack to be calculated. Compared with the natural frequencies of the breathing oblique cracked beam obtained using the ABAQUS FEM method, the proposed analytical method exhibits a high computational accuracy, with a maximum error of only 4.65%.

  1. Effects of plastic anisotropy on crack-tip behaviour

    DEFF Research Database (Denmark)

    Legarth, Brian Nyvang; Tvergaard, Viggo; Kuroda, Mitsutoshi

    2002-01-01

    For a crack in a homogeneous material the effect of plastic anisotropy on crack-tip blunting and on the near-tip stress and strain fields is analyzed numerically. The full finite strain analyses are carried out for plane strain under small scale yielding conditions, with purely symmetric mode I...... loading remote from the crack-tip. In cases where the principal axes of the anisotropy are inclined to the plane of the crack it is found that the plastic zones as well as the stress and strain fields just around the blunted tip of the crack become non-symmetric. In these cases the peak strain...... on the blunted tip occurs off the center line of the crack, thus indicating that the crack may want to grow in a different direction. When the anisotropic axes are parallel to the crack symmetry is retained, but the plastic zones and the near-tip fields still differ from those predicted by standard isotropic...

  2. Research progress on expansive soil cracks under changing environment.

    Science.gov (United States)

    Shi, Bei-xiao; Zheng, Cheng-feng; Wu, Jin-kun

    2014-01-01

    Engineering problems shunned previously rise to the surface gradually with the activities of reforming the natural world in depth, the problem of expansive soil crack under the changing environment becoming a control factor of expansive soil slope stability. The problem of expansive soil crack has gradually become a research hotspot, elaborates the occurrence and development of cracks from the basic properties of expansive soil, and points out the role of controlling the crack of expansive soil strength. We summarize the existing research methods and results of expansive soil crack characteristics. Improving crack measurement and calculation method and researching the crack depth measurement, statistical analysis method, crack depth and surface feature relationship will be the future direction.

  3. Development of Validated Crack Measurement System for Vibrating Structures

    National Research Council Canada - National Science Library

    Ratwani, Mohan

    2002-01-01

    ...) solutions in AFGROW or other crack growth codes could not be used for accurate prediction of crack growth because of absence of methodology accounting for dynamic stresses and frequency effects...

  4. Effect of softening function on the cohesive crack fracture ...

    Indian Academy of Sciences (India)

    The cohesive crack model with linear softening yields the fracture process zones lower by ..... ignored during numerical simulation. In the crack band ..... performed with developed computer program using MATLAB for the following numerical.

  5. Repair of cracked prestressed concrete girders, I-565, Huntsville, Alabama.

    Science.gov (United States)

    2011-07-01

    Wide cracks were discovered in prestressed concrete bridge girders shortly after their construction in Huntsville, Alabama. Previous investigations of these continuous-for-live-load girders revealed that the cracking resulted from restrained thermal ...

  6. Crack Growth along Interfaces in Porous Ceramic Layers

    DEFF Research Database (Denmark)

    Sørensen, Bent F.; Horsewell, Andy

    2001-01-01

    Crack growth along porous ceramic layers was studied experimentally. Double cantilever beam sandwich specimens were loaded with pure bending moments to obtain stable crack growth. The experiments were conducted in an environmental scanning electron microscope enabling in situ observations...

  7. Fusing complementary images for pavement cracking measurements

    International Nuclear Information System (INIS)

    Yao, Ming; Zhao, Zuyun; Xu, Bugao; Yao, Xun

    2015-01-01

    Cracking is a major pavement distress that jeopardizes road serviceability and traffic safety. Automated pavement distress survey (APDS) systems have been developed using digital imaging technology to replace human surveys for more timely and accurate inspections. Most APDS systems require special lighting devices to illuminate pavements and prevent shadows of roadside objects that distort cracks in the image. Most artificial lighting devices are laser based, and are either hazardous to unprotected people or require dedicated power supplies on the vehicle. This study was aimed to develop a new imaging system that can scan pavement surface at highway speed and determine the level of severity of pavement cracking without using any artificial lighting. The new system consists of dual line-scan cameras that are installed side by side to scan the same pavement area as the vehicle moves. Cameras are controlled with different exposure settings so that both sunlit and shadowed areas can be visible in two separate images. The paired images contain complementary details useful for reconstructing an image in which the shadows are eliminated. This paper intends to present (1) the design of the dual line-scan camera system, (2) a new calibration method for line-scan cameras to rectify and register paired images, (3) a customized image-fusion algorithm that merges the multi-exposure images into one shadow-free image for crack detection, and (4) the results of the field tests on a selected road over a long period. (paper)

  8. Fluid catalytic cracking : Feedstocks and reaction mechanism

    NARCIS (Netherlands)

    Dupain, X.

    2006-01-01

    The Fluid Catalytic Cracking (FCC) process is one of the key units in a modern refinery. Traditionally, its design is primarily aimed for the production of gasoline from heavy oil fractions, but as co-products also diesel blends and valuable gasses (e.g. propene and butenes) are formed in

  9. Iodine stress corrosion cracking in Zircaloy

    International Nuclear Information System (INIS)

    Andrade, A.H.P. de; Pelloux, R.M.N.

    1983-01-01

    The subcritical growth of iodine-induced cracks in unirradiated Zircaloy plates is investigated as a function of the stress intensity factor K. The testing variables are: crystallographic texture (f-Number), microstructure (grain directionaly), heat treatment (stress relieved vs recrystallized plate), and temperature. The iodine partial pressure is 40Pa. (author) [pt

  10. Environmentally assisted cracking in light water reactors

    International Nuclear Information System (INIS)

    Chopra, O.K.; Chung, H.M.; Gruber, E.E.

    1996-07-01

    This report summarizes work performed by Argonne National Laboratory on fatigue and environmentally assisted cracking (EAC) in light water reactors (LWRs) from April 1995 to December 1995. Topics that have been investigated include fatigue of carbon and low-alloy steel used in reactor piping and pressure vessels, EAC of Alloy 600 and 690, and irradiation-assisted stress corrosion cracking (IASCC) of Type 304 SS. Fatigue tests were conducted on ferritic steels in water that contained various concentrations of dissolved oxygen (DO) to determine whether a slow strain rate applied during different portions of a tensile-loading cycle are equally effective in decreasing fatigue life. Crack-growth-rate tests were conducted on compact-tension specimens from several heats of Alloys 600 and 690 in simulated LWR environments. Effects of fluoride-ion contamination on susceptibility to intergranular cracking of high- and commercial- purity Type 304 SS specimens from control-tensile tests at 288 degrees Centigrade. Microchemical changes in the specimens were studied by Auger electron spectroscopy and scanning electron microscopy to determine whether trace impurity elements may contribute to IASCC of these materials

  11. Crack growth in thermally sprayed ceramic coatings

    Czech Academy of Sciences Publication Activity Database

    Kroupa, František; Náhlík, Luboš; Knésl, Zdeněk

    2004-01-01

    Roč. 49, č. 2 (2004), s. 149-168 ISSN 0001-7043 R&D Projects: GA ČR GP106/04/P084; GA ČR GA101/03/0331 Institutional research plan: CEZ:AV0Z2043910 Keywords : ceramic coatings, fracture mechanics, crack extension Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

  12. 3D characterisation of RCF crack networks

    Directory of Open Access Journals (Sweden)

    Ahlström Johan

    2014-06-01

    Full Text Available Rolling contact fatigue (RCF damage is becoming more frequent with increased traffic and loading conditions in the railway industry. Defects which are characterized by a two-lobe darkened surface and a V-shaped surface-breaking crack are often so-called squats. The origination and propagation of squats in railway rails is the topic of many recent studies; the associated crack networks develop with complicated geometry near the surface of rails that is difficult to characterise using most non-destructive methods. The cracks can be examined with repeated metallographic sectioning, but the process is time-consuming and destructive. In order to reduce time, as well as information and material loss, high-resolution and high-energy X-ray imaging of railway rails was done in the current study. Combining the exposures from a range of angles using image analysis, a 3D representation of the complex crack network is achieved. The latter was complemented with metallographic sectioning to determine the accuracy of prediction of the geometrical reconstruction.

  13. Giant electrocaloric effect in a cracked ferroelectrics

    Science.gov (United States)

    Huang, Cheng; Yang, Hai-Bing; Gao, Cun-Fa

    2018-04-01

    The electrocaloric effect (ECE) is the temperature change in a material induced by electrical field variation under adiabatic condition. Considering an external electric load applied on a cracked ferroelectric solid, a non-uniform electric field would be induced at the crack tip, and thus, incompatible strain field and local stress concentration would be generated around it. Furthermore, the enormous strain energy and the electrostatic energy would affect the polarization switching of the ferroelectric solid, important for the electrocaloric response. In this paper, the large negative and positive ECEs in a ferroelectric sheet with a conducting crack are investigated by the phase field method with the consideration of time-dependent Ginzburg-Landau equation. The numerical calculations indicated that the polarization field generates a sharp rise during the domain transition from polydomain to monodomain under a certain electric load. Large negative ECEs, about -10.21 K and -7.55 K, are obtained at 135 °C and 85 °C, respectively. The domain transition temperature is much lower than the Curie temperature, which enlarges the existence scope of the large ECE in ferroelectrics. The results also imply that the domain transition from a multi-domain state to a single domain takes place with the minimization of total free energy, which involves the courses of the electric field, stress field, temperature, and polarization interaction. Therefore, the non-uniform distributions of the stress-electric fields induced by the crack play an important role in ECE.

  14. Assessment of integrity of structures containing cracks

    International Nuclear Information System (INIS)

    Townley, C.H.A.

    1976-01-01

    The object of the investigations is to provide a method of assessing the safety and integrity of structures containing cracklike defects. Estimated load at which the cracked structure will fail is compared with the highest load likely to be applied in service

  15. Modeling of multibranched crosslike crack growth

    International Nuclear Information System (INIS)

    Canessa, E.; Tanatar, B.

    1991-06-01

    Multibranched crosslike crack patterns formed in concentrically loaded square plates are studied in terms of fractal geometry, where the associated fractal dimension d f is calculated for their characterization. We apply simplest deterministic and stochastic approaches at a phenomenological level in an attempt to find generic features as guidelines for future experimental and theoretical work. The deterministic model for fracture propagation we apply, which is a variant of the discretized Laplace approach for randomly ramified fractal cracks proposed by Takayasu, reproduces the basic ingredients of observed complex fracture patters. The stochastic model, although is not strictly a model for crack propagation, is based on diffusion-limited aggregation (DLA) for fractal growth and produces slightly more realistic assessment of the crosslike growth of the cracks in asymmetric multibranches. Nevertheless, this simple ad-hoc DLA-version for modeling the present phenomena as well as the deterministic approach for fracture propagation give fractal dimensionality for the fracture pattern in accord with our estimations made from recent experimental data. It is found that there is a crossover of two fractal dimensions, corresponding to the core (higher d f ) and multibranched crosslike (lower D f ) regions, that contains loops, that are interpreted as representing different symmetry regions within the square plates of finite size. (author). 26 refs, 5 figs

  16. Stress Corrosion Cracking of Certain Aluminum Alloys

    Science.gov (United States)

    Hasse, K. R.; Dorward, R. C.

    1983-01-01

    SC resistance of new high-strength alloys tested. Research report describes progress in continuing investigation of stress corrosion (SC) cracking of some aluminum alloys. Objective of program is comparing SC behavior of newer high-strength alloys with established SC-resistant alloy.

  17. Crack detection by mobile photothermal probe

    International Nuclear Information System (INIS)

    Besnard, R.; Le Blanc, A.; Sellier, J.Y.

    1993-01-01

    This paper deals with an industrial method for crack detection. The apparatus presented is based on a mobile photothermal probe. It can be used under different modes (sinusoidal, pulsed or scanned excitation). Moreover, the description of the device provided includes theoretical and experimental results. (TEC). 7 refs., 6 figs

  18. Crack induced slip processes in 3D

    Czech Academy of Sciences Publication Activity Database

    Hora, Petr; Pelikán, Vladimír; Machová, Anna; Spielmannová, Alena; Prahl, Jakub; Landa, Michal; Červená, Olga

    2008-01-01

    Roč. 75, - (2008), s. 3612-3623 ISSN 0013-7944 R&D Projects: GA AV ČR IAA2076201; GA ČR(CZ) GA101/07/0789 Institutional research plan: CEZ:AV0Z20760514 Keywords : bcc iron * cracks * dislocation emission Subject RIV: JG - Metallurgy Impact factor: 1.713, year: 2008

  19. Technique for investigation on tungsten crack resistance

    International Nuclear Information System (INIS)

    Uskov, E.I.; Babak, A.V.

    1983-01-01

    The possibility of using the linear destruction mechanic for the estimation of tungsten crack resistance in a wide range of temperatures has been studied and grounded. Values critical of stress intensity factors in the 20-2000 deg C temperature range are given

  20. Fatigue crack growth in Aluminium Alloys

    NARCIS (Netherlands)

    Van Kranenburg, C.

    2010-01-01

    Fatigue is a gradual process of local strength reduction. It is a phenomenon of damage accumulation at stress concentrations caused by fluctuating stresses and/or strains. In metals this results in microscopic cracks. These will start to grow under continued cyclic loading until final failure

  1. Possibility of crack propagation in first wall by cyclic electromagnetic

    International Nuclear Information System (INIS)

    Teramoto, T.; Saito, M.

    1998-01-01

    A strong electromagnetic force due to plasma disruption damages the structural integrity of fusion reactor components. If a crack is generated on disruption, this crack may propagate to a critical length by the iteration of disruption. In this study, electro-magneto-mechanical analysis is conducted to evaluate the crack behavior under various field conditions. The crack propagation life is estimated by the experimental fatigue data. (author)

  2. Probability of crack-initiation and application to NDE

    Energy Technology Data Exchange (ETDEWEB)

    Prantl, G [Nuclear Safety Inspectorate HSK, (Switzerland)

    1988-12-31

    Fracture toughness is a property with a certain variability. When a statistical distribution is assumed, the probability of crack initiation may be calculated for a given problem defined by its geometry and the applied stress. Experiments have shown, that cracks which experience a certain small amount of ductile growth can reliably be detected by acoustic emission measurements. The probability of crack detection by AE-techniques may be estimated using this experimental finding and the calculated probability of crack initiation. (author).

  3. Effect of crack-microcracks interaction on energy release rates

    Science.gov (United States)

    Chudnovsky, A.; Wu, Shaofu

    1990-01-01

    The energy release rates associated with the main crack advancing into its surrounding damage zone, and the damage zone translation relative to the main crack, as well as the energy of interaction between the crack and the damage zone are analyzed. The displacement and stress fields for this crack-damage interaction problem are reconstructed by employing a semi-empirical stress analysis which involves experimental evaluation of the average microcrack density in the damage zone.

  4. Indentation Damage and Crack Repair in Human Enamel*

    OpenAIRE

    Rivera, C.; Arola, D.; Ossa, A.

    2013-01-01

    Tooth enamel is the hardest and most highly mineralized tissue in the human body. While there have been a number of studies aimed at understanding the hardness and crack growth resistance behavior of this tissue, no study has evaluated if cracks in this tissue undergo repair. In this investigation the crack repair characteristics of young human enamel were evaluated as a function of patient gender and as a function of the distance from the Dentin Enamel Junction (DEJ). Cracks were introduced ...

  5. Crack resistance of austenitic pipes with circumferential through-wall cracks

    International Nuclear Information System (INIS)

    Foerster, K.; Grueter, L.; Setz, W.; Bhandari, S.; Debaene, J.P.; Faidy, C.; Schwalbe, K.H.

    1993-01-01

    For monotonously increasing load the correct evaluation of the crack resistance properties of a structure is essential for safety analyses. Considerable attention has been given to the through-wall case, since this is generally believed to be the controlling case with regard to complete pipe failure. The maximum load conditions for circumferential crack growth in pipes under displacement-controlled loadings has been determined. The need for crack resistance curves, measured on circumferentially through-wall cracked straight pipes of austenitic stainless steel 316L under bending, is emphasized by the limitation in the data range on small specimens and by the differences in the procedures. To answer open questions and to improve calculational methods a joint fracture mechanics program is being performed by Electricite de France, Novatome and Siemens-Interatom. The working program contains experimental and theoretical investigations on the applicability of small-specimen data to real structures. 10 refs., 10 figs., 4 tabs

  6. Development of an Improved Crack Propagation Model for Corrosion-Induced Cover Cracking in RC Structures

    Science.gov (United States)

    Hilyati, S.; Nizam, Z. M.; Zurisman, M. A. A.; Azhar, A. T. S.

    2017-06-01

    During the last two decades, reinforced concrete (RC) has been extensively used in most of the world as one of the common construction material due to its advantages and durability. However, RC structures exposed to marine environments are subjected to chloride attack. Chlorides from seawater penetrate into RC structures are not only causing severe corrosion problems but also affect the durability and serviceability of such structures. This paper investigates the influence of transverse reinforcement and spacing of reinforcing bars on concrete cover cracking of two-way RC slab specimens using accelerated corrosion tests. The experimental program involved the testing of four RC slab specimens and was generally designed to observe the crack width and the time of crack to propagate. An improved model for predicting the timing of crack propagation based on the experimental data was then developed.

  7. Mesh sensitivity effects on fatigue crack growth by crack-tip blunting and re-sharpening

    DEFF Research Database (Denmark)

    Tvergaard, Viggo

    2007-01-01

    remeshing at several stages of the plastic deformation, with studies of the effect of overloads or compressive underloads. Recent published analyses for the first two cycles have shown folding of the crack surface in compression, leading to something that looks like striations. The influence of mesh...... refinement is used to study the possibility of this type of behaviour within the present method. Even with much refined meshes no indication of crack surface folding is found here....

  8. A virtual crack-closure technique for calculating stress intensity factors for cracked three dimensional bodies

    Science.gov (United States)

    Shivakumar, K. N.; Tan, P. W.; Newman, J. C., Jr.

    1988-01-01

    A three-dimensional virtual crack-closure technique is presented which calculates the strain energy release rates and the stress intensity factors using only nodal forces and displacements from a standard finite element analysis. The technique is an extension of the Rybicki-Kanninen (1977) method, and it assumes that any continuous function can be approximated by a finite number of straight line segments. Results obtained by the method for surface cracked plates with and without notches agree favorably with previous results.

  9. Application of the cracked pipe element to creep crack growth prediction

    Energy Technology Data Exchange (ETDEWEB)

    Brochard, J.; Charras, T.

    1997-04-01

    The modification of a computer code for leak before break analysis is very briefly described. The CASTEM2000 code was developed for ductile fracture assessment of piping systems with postulated circumferential through-wall cracks under static or dynamic loading. The modification extends the capabilities of the cracked pipe element to the determination of fracture parameters under creep conditions (C*, {phi}c and {Delta}c). The model has the advantage of evaluating significant secondary effects, such as those from thermal loading.

  10. Crack propagation studies and bond coat properties in thermal

    Indian Academy of Sciences (India)

    High threshold load at the interface between the ceramic layer and the bond coat was required to propagate the crack further into the bond coat. Once the threshold load was surpassed the crack propagated into the brittle bond coat without an appreciable increase in the load. At temperatures of 800°C the crack propagated ...

  11. Time-dependent crack growth in steam generator tube leakage

    International Nuclear Information System (INIS)

    Chung, H.D.; Lee, J.H.; Park, Y.W.; Choi, Y.H.

    2006-01-01

    In general, cracks found in steam generator tubes have semi-elliptical shapes and it is assumed to be rectangular shape for conservatism after crack penetration. Hence, the leak and crack growth behavior has not been clearly understood after the elliptical crack penetrates the tube wall. Several experimental results performed by Argonne Nation Laboratory exhibited time-dependent crack growth behavior of rectangular flaws as well as trapezoidal flaws under constant pressure. The crack growth faster than expected was observed in both cases, which is likely attributed to time-dependent crack growth accompanied by fatigue sources such as the interaction between active jet and crack. The stress intensity factor, K 1 , is necessary for the prediction of the observed fatigue crack growth behavior. However, no K 1 solution is available for a trapezoidal flaw. The objective of this study is to develop the stress intensity factor which can be used for the fatigue analysis of a trapezoidal crack. To simplify the analysis, the crack is assumed to be a symmetric trapezoidal shape. A new K 1 formula for axial trapezoidal through-wall cracks was proposed based on the FEM results. (author)

  12. Crack closure and sequential effects in fatigue: A literature survey

    Science.gov (United States)

    Holmgren, M.

    A literature survey of the phenomenon of crack closure is reported here. The state of the art is reviewed and several empirical formulas for determining the crack closure are compared with each other. Their properties, advantages and disadvantages are briefly discussed. Experimental techniques for determining the crack closure stress are presented and experimental data from the literature are reported.

  13. Tunneling cracks in full scale wind turbine blade joints

    DEFF Research Database (Denmark)

    Jørgensen, Jeppe Bjørn; Sørensen, Bent F.; Kildegaard, C.

    2017-01-01

    A novel approach is presented and used in a generic tunneling crack tool for the prediction of crack growth rates for tunneling cracks propagating across a bond-line in a wind turbine blade under high cyclic loadings. In order to test and demonstrate the applicability of the tool, model predictions...

  14. Crack path in aeronautical titanium alloy under ultrasonic torsion loading

    Directory of Open Access Journals (Sweden)

    A. Nikitin

    2016-01-01

    Full Text Available This paper discusses features of fatigue crack initiation and growth in aeronautical VT3-1 titanium alloy under pure torsion loading in gigacycle regime. Two materials: extruded and forged VT3-1 titanium alloys were studied. Torsion fatigue tests were performed up to fatigue life of 109 cycles. The results of the torsion tests were compared with previously obtained results under fully reversed axial loading on the same alloys. It has been shown that independently on production process as surface as well subsurface crack initiation may appear under ultrasonic torsion loading despite the maximum stress amplitude located at the specimen surface. In the case of surface crack initiation, a scenario of crack initiation and growth is similar to HCF regime except an additional possibility for internal crack branching. In the case of subsurface crack, the initiation site is located below the specimen surface (about 200 μm and is not clearly related to any material flaw. Internal crack initiation is produced by shear stress in maximum shear plane and early crack growth is in Mode II. Crack branching is limited in the case of internal crack initiation compared to surface one. A typical ‘fish-eye’ crack can be observed at the torsion fracture surface, but mechanism of crack initiation seems not to be the same than under axial fatigue loading.

  15. Crack formation and fracture energy of normal and high strength ...

    Indian Academy of Sciences (India)

    R. Narasimhan (Krishtel eMaging) 1461 1996 Oct 15 13:05:22

    Abstract. The crack path through composite materials such as concrete depends on the mechanical interaction of inclusions with the cement-based matrix. Fracture energy depends on the deviations of a real crack from an idealized crack plane. Fracture energy and strain softening of normal, high strength, and self- ...

  16. Optimisation of the Crack Pattern in Continuously Reinforced Concrete Pavements

    NARCIS (Netherlands)

    Ren, D.

    2015-01-01

    Recent field investigations on several new Continuously Reinforced Concrete Pavements (CRCP) in Belgium indicate that its crack pattern is characterized by low mean crack spacing along with a high percentage of clusters of closely spaced cracks. Field surveys also indicate that it is difficult to

  17. Forecasting oil price movements with crack spread futures

    International Nuclear Information System (INIS)

    Murat, Atilim; Tokat, Ekin

    2009-01-01

    In oil markets, the crack spread refers to the crude-product price relationship. Refiners are major participants in oil markets and they are primarily exposed to the crack spread. In other words, refiner activity is substantially driven by the objective of protecting the crack spread. Moreover, oil consumers are active participants in the oil hedging market and they are frequently exposed to the crack spread. From another perspective, hedge funds are heavily using crack spread to speculate in oil markets. Based on the high volume of crack spread futures trading in oil markets, the question we want to raise is whether the crack spread futures can be a good predictor of oil price movements. We investigated first whether there is a causal relationship between the crack spread futures and the spot oil markets in a vector error correction framework. We found the causal impact of crack spread futures on spot oil market both in the long- and the short-run after April 2003 where we detected a structural break in the model. To examine the forecasting performance, we use the random walk model (RWM) as a benchmark, and we also evaluate the forecasting power of crack spread futures against the crude oil futures. The results showed that (a) both the crack spread futures and the crude oil futures outperformed the RWM; and (b) the crack spread futures are almost as good as the crude oil futures in predicting the movements in spot oil markets. (author)

  18. The crack growth resistance of thin steel sheets under eccentric ...

    Indian Academy of Sciences (India)

    Ľ AMBRIŠKO

    2018-03-10

    Mar 10, 2018 ... Abstract. The stable crack growth in thin steel sheets is the topic of this paper. The crack opening was observed using a videoextensometry system, allowing the crack extension determination. JR-curve and dR-curve were established from obtained data. The ductile tearing properties of different thin sheets ...

  19. Monte Carlo simulation taking account of surface crack effect for stress corrosion cracking in a stainless steel SUS 304

    International Nuclear Information System (INIS)

    Tohgo, Keiichiro; Suzuki, Hiromitsu; Shimamura, Yoshinobu; Nakayama, Guen; Hirano, Takashi

    2008-01-01

    Stress corrosion cracking (SCC) in structural metal materials occurs by initiation and coalescence of micro cracks, subcritical crack propagation and multiple large crack formation or final failure under the combination of materials, stress and corrosive environment. In this paper, a Monte Carlo simulation for the process of SCC has been proposed based on the stochastic properties of micro crack initiation and fracture mechanics concept for crack coalescence and propagation. The emphasis in the model is put on the influence of semi-elliptical surface cracks. Numerical simulations are carried out based on CBB (creviced bent beam) test results of a sensitized stainless steel SUS 304 and the influence of micro crack initiation rate and coalescence condition on the simulation results is discussed. The numerical examples indicate the applicability of the present model to a prediction of the SCC behavior in real structures. (author)

  20. Observations on Hydride Structures at the Tip of Arrested Cracks Grown under Conditions of Delayed Hydride Cracking

    International Nuclear Information System (INIS)

    Pettersson, Kjell; Oskarsson, Magnus; Bergqvist, Hans

    2003-04-01

    One sample of Zr2.5%Nb and one sample of cold worked and stress relieved Zircaloy-4 which have been tested for hydrogen induced crack growth have been examined in the crack tip region with the aim of determining the mechanism behind the growth of cracks. The proposed mechanisms are brittle failure of a crack tip hydride and hydrogen enhanced localized shear. The examinations were done by TEM and SEM. However attempts to produce a TEM specimen with a thinned region at the tip of the crack were unsuccessful in both samples. One feature observed in the Zr2.5%Nb material may however be an indication of intense shear deformation at the tip of the crack. On the other hand all observations on the Zircaloy-4 sample indicate precipitation of hydrides ahead of the crack tip and the presence of hydrides on the crack flanks

  1. CRACK2 - Modelling calcium carbonate deposition from bicarbonate solution in cracks in concrete

    International Nuclear Information System (INIS)

    Brodersen, K.

    2003-03-01

    The numerical CRACK2 model simulates precipitation of calcite from calcium bicarbonate solution (e.g. groundwater) passing through cracks in concrete or other cementitious materials. A summary of experimental work is followed by a detailed description of the model. Hydroxyl ions are transported by diffusion in pore systems in columns of cementitious materials. The hydroxyl is precipitating calcite from a flow of bicarbonate solution in a crack connecting the ends of a row of such columns. The cementitious material is simulated as calcium hydroxide mixed with inert material but with sodium hydroxide dissolved in the pore solution. Diffusive migration of cesium as radioactive isotope is also considered. Electrical interaction of the migrating ions is taken into account. Example calculations demonstrate effects of parameter variations on distribution of precipitated calcite in the crack and on the composition of the outflowing solution, which can be compared directly with experimental results. Leaching behavior of sodium can be used to tune the model to experimental observations. The calcite is mostly precipitated on top of the original crack surface and may under certain circumstances fill the crack. The produced thin layers of low porosity calcite act as a diffusion barrier limiting contact between cement and solution. Pore closure mechanisms in such layers are discussed. Implications for safety assessment of radioactive waste disposal are shortly mentioned. The model is also relevant for conventional uses of concrete. (au)

  2. Fatigue test results of flat plate specimens with surface cracks and evaluation of crack growth in structural components

    International Nuclear Information System (INIS)

    Shibata, Katsuyuki; Yokoyama, Norio; Ohba, Toshihiro; Kawamura, Takaichi; Miyazono, Shohachiro

    1982-12-01

    Part-through surface cracks are most frequently observed in the inspection of structural components, and it is one of the important subjects in the assessment of safety to evaluate appropriately the growth of such cracks during the service life of structural components. Due to the complexity of the stress at the front free surface, the crack growth at the surface shows a different behavior from the other part. Besides, an effect of interaction is caused in the growth of multiple surface cracks. These effects should be included in the growth analysis of surface part-through cracks. Authors have carried out a series of fatigue tests on some kinds of pipes with multiple cracks in the inner surface, and subsequently the fatigue test of flat plate specimens, made of Type 304L stainless steel, with a single or double surface cracks was carried out to study the basic characteristics in the growth of multiple surface cracks. Based on the results of the flat plate test. the correction factors for the front free surface (Cs) and interaction (Ci) of surface cracks were derived quantitatively by the following empirical expressions; Cs = 0.824. Ci = (0.227(a/b) 2 (sec(PI X/2) - 1) + 1)sup(1/m). Using these two correction factors, a procedure to predict the growth of surface cracks was developed by applying the crack growth formula to both the thickness and surface directions. Besides, the crack growth predictions based on the procedure of ASME Code Sex. XI, and the above procedure without the correction of the free surface and interactions on the crack growth behaviors were compared with the test results of flat plate specimens. The crack growth behavior predicted by the procedure described in this report showed the best agreement with the test results in respects of the crack growth life and the change in the crack shape. The criteria of the ASME Code did not agree with the test results. (author)

  3. New breathing functions for the transverse breathing crack of the cracked rotor system: Approach for critical and subcritical harmonic analysis

    Science.gov (United States)

    Al-Shudeifat, Mohammad A.; Butcher, Eric A.

    2011-01-01

    The actual breathing mechanism of the transverse breathing crack in the cracked rotor system that appears due to the shaft weight is addressed here. As a result, the correct time-varying area moments of inertia for the cracked element cross-section during shaft rotation are also determined. Hence, two new breathing functions are identified to represent the actual breathing effect on the cracked element stiffness matrix. The new breathing functions are used in formulating the time-varying finite element stiffness matrix of the cracked element. The finite element equations of motion are then formulated for the cracked rotor system and solved via harmonic balance method for response, whirl orbits and the shift in the critical and subcritical speeds. The analytical results of this approach are compared with some previously published results obtained using approximate formulas for the breathing mechanism. The comparison shows that the previously used breathing function is a weak model for the breathing mechanism in the cracked rotor even for small crack depths. The new breathing functions give more accurate results for the dynamic behavior of the cracked rotor system for a wide range of the crack depths. The current approach is found to be efficient for crack detection since the critical and subcritical shaft speeds, the unique vibration signature in the neighborhood of the subcritical speeds and the sensitivity to the unbalance force direction all together can be utilized to detect the breathing crack before further damage occurs.

  4. Experimental investigation of interfacial crack arrest in sandwich beams subjected to fatigue loading using a novel crack arresting device

    DEFF Research Database (Denmark)

    Martakos, G.; Andreasen, J.H.; Berggreen, Christian

    2017-01-01

    A recently proposed face-sheet–core interface crack arresting device is implemented in sandwich beams and tested using the Sandwich Tear Test configuration. Fatigue loading conditions are applied to propagate the crack and determine the effect of the crack stopper on the fatigue growth rate and a...

  5. Stable propagation of interacting crack systems and modeling of damage

    International Nuclear Information System (INIS)

    Bazant, Z.P.; Tabbara, M.R.

    1989-01-01

    This paper presents general thermodynamic criteria for the stable states and stable path of structures with an interacting system of cracks. In combination with numerical finite element results for various cracked structure geometries, these criteria indicate that the crack response path of structures may exhibit bifurcations, after which the symmetry of the crack system is broken and some cracks grow preferentially. The problem is of interest for the prediction of ultimate loads, ductility and energy absorption capability of nuclear concrete structures as well as structures made of composites and ceramics

  6. High chromium nickel base alloys hot cracking susceptibility

    International Nuclear Information System (INIS)

    Tirand, G.; Primault, C.; Robin, V.

    2014-01-01

    High Chromium nickel based alloys (FM52) have a higher ductility dip cracking sensitivity. New filler material with higher niobium and molybdenum content are developed to decrease the hot crack formation. The behavior of these materials is studied by coupling microstructural analyses and hot cracking test, PVR test. The metallurgical analyses illustrate an Nb and Mo enrichment of the inter-dendritic spaces of the new materials. A niobium high content (FM52MSS) induces the formation of primary carbide at the end of solidification. The PVR test reveal a solidification crack sensitivity of the new materials, and a lowest ductility dip cracking sensitivity for the filler material 52MSS. (authors)

  7. Miniaturized fatigue crack growth specimen technology and results

    International Nuclear Information System (INIS)

    Puigh, R.J.; Bauer, R.E.; Ermi, A.M.; Chin, B.A.

    1981-01-01

    The miniature fatigue crack propagation technology has been extended to in-cell fabrication of irradiated specimens. Baseline testing of selected titanium alloys has been performed at 25 0 C in air. At relatively small values for the stress intensity factor, ΔK, the crack growth rates for all titanium alloys investigated are within a factor of three. The crack growth rates for these titanium alloys are a factor of three greater than the crack growth rates of either 316SS (20% CW) or HT-9. Each of the titanium alloys has observable crack propagation for stress intensity factors as small as 4.2 MPa√m

  8. Failure/leakage predictions of concrete structures containing cracks

    International Nuclear Information System (INIS)

    Pan, Y.C.; Marchertas, A.H.; Kennedy, J.M.

    1984-06-01

    An approach is presented for studying the cracking and radioactive release of a reactor containment during severe accidents and extreme environments. The cracking of concrete is modeled as the blunt crack. The initiation and propagation of a crack are determined by using the maximum strength and the J-integral criteria. Furthermore, the extent of cracking is related to the leakage calculation by using a model developed by Rizkalla, Lau and Simmonds. Numerical examples are given for a three-point bending problem and a hypothetical case of a concrete containment structure subjected to high internal pressure during an accident

  9. Attractive and repulsive cracks in a heterogeneous material

    International Nuclear Information System (INIS)

    Cortet, Pierre-Philippe; Huillard, Guillaume; Vanel, Loïc; Ciliberto, Sergio

    2008-01-01

    We study experimentally the paths of an assembly of cracks growing in interaction in a heterogeneous two-dimensional elastic brittle material submitted to uniaxial stress. For a given initial crack assembly geometry, we observe two types of crack path. The first one corresponds to a repulsion followed by an attraction on one end of the crack and a tip-to-tip attraction on the other end. The second one corresponds to a pure attraction. Only one of the crack path types is observed in a given sample. Thus, selection between the two types appears as a statistical collective process

  10. Ductile crack initiation in the Charpy V-notch test

    International Nuclear Information System (INIS)

    Server, W.L.; Norris, D.M. Jr.; Prado, M.E.

    1978-01-01

    Initiation and growth of a crack in the Charpy V-notch test was investigated by performing both static and impact controlled deflection tests. Test specimens were deformed to various deflections, heat-tinted to mark crack extension and broken apart at low temperature to allow extension measurements. Measurement of the crack extension provided an estimate of crack initiation as defined by different criteria. Crack initiation starts well before maximum load, and is dependent on the definition of ''initiation''. Using a definition of first micro-initiation away from the ductile blunting, computer model predictions agreed favorably with the experimental results

  11. Zihin Engelliler Sınıf Öğretmenlerinin Bireyselleştirilmiş Eğitim Programı (BEP Hazırlamaya İlişkin Görüşleri

    Directory of Open Access Journals (Sweden)

    Hasan Avcıoğlu

    2011-01-01

    Full Text Available Bu çalışmada, Bireyselleştirilmiş Eğitim Programı (BEPnın öğrenilmesi, hazırlanması ve uygulamasına ilişkin zihin engelliler sınıf öğretmenlerinin görüşlerinin belirlenmesi amaçlanmıştır. Araştırmada, nitel araştırma yönteminden yararlanılmıştır. Amaçlı örnekleme yöntemine göre belirlenmiş olan katılımcılar toplam 12 zihin engelliler sınıf öğretmeninden oluşturulmuştur. Verilerin toplanmasında yarı-yapılandırılmış görüşme tekniği ve toplam 17 sorudan oluşan bir görüşme formu kullanılmıştır. Araştırma verilerinin analizinde, betimsel analiz yaklaşımından yararlanılmıştır. Yapılan analizler sonucunda öğretmenlerin BEP hazırlarken öğrencilerin aileleriyle oldukça az görüştükleri ailelerin ve öğrencilerin görüşlerinden yeterince yararlanmadıkları anlaşılmaktadır. BEP’te yer alması gereken kısımlar ve BEP’te belirlenen hedef davranışlara ulaşılıp ulaşılmadığının değerlendirilmesi konusunda yeterince bilgi sahibi olmadıkları da elde edilen bulgular arasındadır. Zihin engelliler sınıf öğretmenlerinin BEP’i öğrenme yaşantıların da farklı olduğu, BEP’i hazırlama ve uygulamada da sorunlar yaşadıkları araştırmanın bulguları arasındadır. In this study determination of mental handicapped class teachers’ thoughts about learning, preparing and applying IEP was aimed. Participants who were determined according to aimed sampling method include mental handicapped class teachers. During collecting data, semi-structured interview technique and an interview form that consists of 17 questions were used. In the analysis of the data descriptive analysis concept was used. During determining questions, themes about teachers’ 1- Learning IEP experience, 2- Applying IEP experience, and 3- Thoughts about IEP were determined and findings were introduced according to them. It is understood from teachers’ expressions that

  12. Repair welding of cracked steam turbine blades

    International Nuclear Information System (INIS)

    Bhaduri, A.K.; Gill, T.P.S.; Albert, S.K.; Shanmugam, K.; Iyer, D.R.

    1999-01-01

    The procedure for repair welding of cracked steam turbine blades made of martensitic stainless steels has been developed using the gas tungsten arc welding process. Weld repair procedures were developed using both ER316L austenitic stainless steel filler wire and ER410 martensitic stainless steel filler wire. The repair welding procedure with austenitic filler wire was developed to avoid preheating of the blade as also hydrogen induced cold cracking, and involved evaluation of three different austenitic filler wires, viz. ER309L, ER316L and ERNiCr-3. The overall development of the repair welding procedure included selection of welding consumables (for austenitic filler metal), optimisation of post weld heat treatment parameters, selection of suitable method for local pre-heating and post-weld heat treatment (PWHT) of the blades, determination of mechanical properties of weldments in as-welded and PWHT conditions, and microstructural examination. After various trials using different procedures, the procedure of local PWHT using electrical resistance heating on the top surface of the weldment and monitoring the temperature by placing a thermocouple at the bottom of the weld, was found to give the most satisfactory results. A similar procedure was used for preheating while using ER410 filler metal. Mechanical testing of weldments before and after PWHT involved tensile tests at room temperature, face and root bend tests, and microhardness measurements across the fusion line and heat affected zone. During procedure qualification, mock-ups and actual repair welding, dye penetrant testing was used at different stages and where ever possible radiography was carried out. These procedures were developed for repair welding of cracked blades in the low-pressure (LP) steam turbines of Indian nuclear power plants. The procedure with ER316 L filler wire has so far been applied for repair welding of 2 cracked blades (made of AISI 410 SS) of LP steam turbines, while the procedure

  13. Bursting pressure of autofrettaged cylinders with inclined external cracks

    International Nuclear Information System (INIS)

    Seifi, Rahman; Babalhavaeji, Majid

    2012-01-01

    Autofrettaging a pressure vessel improves its pressure capacity. This is reliable if there isn’t any crack or other type of flaws. In this paper, the effects of external surface cracks on bursting pressure of autofrettaged cylinders are studied. It is observed that bursting pressure decreases considerably (up to 30%) due to external cracks in the cylinders without autofrettage. This reduction increases for high levels of the applied autofrettage. External axial cracks have more effects than inclined cracks. Comparing experimental and numerical results show that the numerical methods can acceptably predict the bursting pressure of the autofrettaged cracked cylinders. These predictions are valid when the fracture parameter (J-Integral) is calculated from the modified equation that takes into account the effects of residual stresses. - Highlights: ► Modified J-Integral can be used for study of autofrettaged cracked cylinders. ► External axial cracks reduce considerably the pressure capacity of cylinders. ► External circumferential cracks have not considerable effects on bursting pressure. ► Autofrettage has contrary effects on external crack in compared with internal crack.

  14. Bursting pressure of autofrettaged cylinders with inclined external cracks

    Energy Technology Data Exchange (ETDEWEB)

    Seifi, Rahman, E-mail: rseifi@basu.ac.ir [Mechanical Engineering Department, Faculty of Engineering, Bu-Ali Sina University, Hamedan (Iran, Islamic Republic of); Babalhavaeji, Majid [Mechanical Engineering Department, Faculty of Engineering, Bu-Ali Sina University, Hamedan (Iran, Islamic Republic of)

    2012-01-15

    Autofrettaging a pressure vessel improves its pressure capacity. This is reliable if there isn't any crack or other type of flaws. In this paper, the effects of external surface cracks on bursting pressure of autofrettaged cylinders are studied. It is observed that bursting pressure decreases considerably (up to 30%) due to external cracks in the cylinders without autofrettage. This reduction increases for high levels of the applied autofrettage. External axial cracks have more effects than inclined cracks. Comparing experimental and numerical results show that the numerical methods can acceptably predict the bursting pressure of the autofrettaged cracked cylinders. These predictions are valid when the fracture parameter (J-Integral) is calculated from the modified equation that takes into account the effects of residual stresses. - Highlights: Black-Right-Pointing-Pointer Modified J-Integral can be used for study of autofrettaged cracked cylinders. Black-Right-Pointing-Pointer External axial cracks reduce considerably the pressure capacity of cylinders. Black-Right-Pointing-Pointer External circumferential cracks have not considerable effects on bursting pressure. Black-Right-Pointing-Pointer Autofrettage has contrary effects on external crack in compared with internal crack.

  15. Predominantly elastic crack growth under combined creep-fatigue cycling

    International Nuclear Information System (INIS)

    Lloyd, G.J.

    1979-01-01

    A rationalization of the various observed effects of combined creep-fatigue cycling upon predominantly elastic fatigue-crack propagation in austenitic steel is presented. Existing and new evidence is used to show two main groups of behaviour: (i) material and cycling conditions which lead to modest increases (6-8 times) in the rate of crack growth are associated with relaxation-induced changes in the material deformation characteristics, and (ii) material and cycling conditions severe enough to generate internal fracture damage lead to significant (up to a factor of 30) increases in crack growth rate when compared with fast-cycling crack propagation rates at the same temperature. A working hypothesis is presented to show that the boundary between the two groups occurs when the scale of the nucleated creep damage is of the same magnitude as the crack tip opening displacement. This leads to the possibility of unstable crack advance. Creep crack growth rates are shown to provide an upper bound to creep-fatigue crack growth rates when crack advance is unstable. If the deformation properties only are affected by the creep-fatigue cycling then creep crack growth rates provide a lower bound. The role of intergranular oxygen corrosion in very low frequency crack growth tests is also briefly discussed. (author)

  16. On short cracks that depart from elastoplastic notch tips

    Directory of Open Access Journals (Sweden)

    Verônica Miquelin Machado

    2017-07-01

    Full Text Available The behavior of short cracks that depart from elastoplastic notch tips is modeled to estimate the stresses required to initiate and to propagate cracks in notched structural components, and to evaluate the size of tolerable crack-like defects under general loading conditions. This analysis can model both fatigue and environmentally assisted cracking problems; can evaluate notch sensitivity in both cases; and can as well be used to establish design or acceptance criteria for tolerable non-propagating crack-like defects in such cases. The growth of short cracks is assumed driven by the applied stresses and by the stress gradient ahead the notch tip, and supported by the material resistances to crack initiation and to long crack propagation by fatigue or EAC. In the elastoplastic case, the stress gradient ahead of the notch tip is quantified by a J-field to consider the short crack behavior. The tolerable short crack predictions made by this model are evaluated by suitable fatigue and EAC tests of notched specimens specially designed to start nonpropagating cracks from the notch tips, both under elastic and elastoplastic conditions.

  17. Fatigue crack propagation in aluminum-lithium alloys

    Science.gov (United States)

    Rao, K. T. V.; Ritchie, R. O.; Piascik, R. S.; Gangloff, R. P.

    1989-01-01

    The principal mechanisms which govern the fatigue crack propagation resistance of aluminum-lithium alloys are investigated, with emphasis on their behavior in controlled gaseous and aqueous environments. Extensive data describe the growth kinetics of fatigue cracks in ingot metallurgy Al-Li alloys 2090, 2091, 8090, and 8091 and in powder metallurgy alloys exposed to moist air. Results are compared with data for traditional aluminum alloys 2024, 2124, 2618, 7075, and 7150. Crack growth is found to be dominated by shielding from tortuous crack paths and resultant asperity wedging. Beneficial shielding is minimized for small cracks, for high stress ratios, and for certain loading spectra. While water vapor and aqueous chloride environments enhance crack propagation, Al-Li-Cu alloys behave similarly to 2000-series aluminum alloys. Cracking in water vapor is controlled by hydrogen embrittlement, with surface films having little influence on cyclic plasticity.

  18. Study of brittle crack jump rate using acoustic emission method

    International Nuclear Information System (INIS)

    Yasnij, P.V.; Pokrovskij, V.V.; Strizhalo, V.A.; Dobrovol'skij, Yu.V.

    1987-01-01

    A new peocedure is elaborated to detect brittle jumps of small length (0.1...5mm) occuring both inside the specimen and along the crack front under static and cyclic loading using the phenomena of acoustic emission (AE). Recording of the crack start and stop moments with an AE sensor as well as evaluation of the brittle crack jump length by the after-failure specimen fracture make it possible to find the mean crack propagation rate. Experimental dependences are obtained for the crack propagation rate with a brittle crack jump in steel 15Kh2MFA (σ B =1157 MPa, σ 0.2 =100 MPa) at 293 K and under cyclic loading as a function of the jump length and also as a function of the critical stress intensity factor K jc i corresponding to the crack jump

  19. Characterization of mixed mode crack opening in concrete

    DEFF Research Database (Denmark)

    Jacobsen, Jonas Sejersbøl; Poulsen, Peter Noe; Olesen, John Forbes

    2012-01-01

    components of the mixed mode displacement are measured using a custom made orthogonal gauge, and the measurements are used directly as the closed loop control signals. A double notch, concrete specimen is used for the crack investigation. The tests are divided into two steps, a pure Mode I opening step......In real concrete structures cracks often open in mixed mode after their initiation. To capture the direct material behavior of a mixed mode crack opening a stiff biaxial testing machine, capable of imposing both normal and shear loads on a given crack area, has been applied. The opening and sliding......, where a macro crack is initiated in the specimen followed by the mixed mode opening step. The high stiffness of the set-up together with the closed control loop ensures a stable crack initiation followed by a controllable mixed mode opening. The deep notches result in a plane crack, only influenced...

  20. Plasticity around an Axial Surface Crack in a Cylindrical Shell

    DEFF Research Database (Denmark)

    Krenk, Steen

    1979-01-01

    of the yield zone. The model is used to analyse published test data on surface cracked pressurised pipes. The analysis consists in COD evaluation and estimate of failure as a consequence of plastic instability. A method is proposed which deals with the problem by simultaneous analysis of a number of cracks......This paper presents a plasticity model for deep axial surface cracks in pressurised pipes. The model is used in an investigation of the relative merits of fracture criteria based on COD and plastic instability. Recent investigations have shown that the inconsistency of the singular bending stress...... on the bending stresses is considerable. In the case of surface cracks moments are induced due to the eccentricity of the crack and transverse shear effects should therefore be included. A plasticity model for a rectangular axial surface crack is developed. Like a previous surface crack model by Erdogen...